WATER POLLUTION CONTROL RESEARCH SERIES 12060 EAE 09/71 TRICKLING FILTER TREATMENT OF FRUIT PROCESSING WASTE WATERS U.S. ENVIRONMENTAL PROTECTION AGENCY ------- WATER POLLUTION CONTROL RESEARCH SERIES The Water Pollution Control Research Series describes the results and progress in the control and abatement of pollution in our Nation's waters. They provide a central source of information on the research, development and demonstration activities in the Environmental Protection Agency, through inhouse research and grants and contracts with Federal, State, and local agencies, research institutions, and industrial organizations. Inquiries pertaining to Water Pollution Control Research Reports should be directed to the Chief, Publications Branch (Water), Research Information Division, R&M, Environmental Protection Agency, Washington, D.C. 20^60. ------- TRICKLING FILTER TREATMENT OF FRUIT PROCESSING WASTE WATERS by National Canners Association Research Foundation 1950 Sixth Street Berkeley, California 94710 for the OFFICE OF RESEARCH AND MONITORING ENVIRONMENTAL PROTECTION AGENCY Project Number 12060 EAE September, 1971 For sale by the Superintendent of Documents, U.S. Government Printing Office, Washington, D.C. 20402 - Price 60 cents ------- EPA Review Notice This report has been reviewed by the Environmental Protection Agency and approved for publication. Approval does not signify that the contents necessarily reflect the views and policies of the Environmental Protection Agency, nor does mention of trade names or commercial products constitute endorsement or recom- mendation for use. 11 ------- ABSTRACT Two high rate trickling filters were evaluated for treating fruit canning liquid wastes; one was 7. 5 feet deep and had provision for heating the treated waste and for forced aeration; the other was 21.5 feet deep and was operated at ambient temperatures and with natural aeration; both were packed with a high void ratio plastic medium. Nitrogen added to the cannery waste improved the removal of BOD and COD. In the absence of added nitrogen a thick fungal slime developed with odors characteristic of anaerobic microbial action. The need for adding phosphorous was not demonstrated. More often than not, percent removals declined with increasing organic loadings; the pounds of BOD or of COD removed per unit volume increased with higher loadings. Elevated temperatures were not consistently shown to improve the performance of the experimental filter. Forced aeration was not proven to be beneficial in the filter treat- ment, but increased aeration maintained higher levels of dissolved oxygen in the effluent. The top third of the 21.5 foot trickling filter accomplished 80% of the filter's total BOD removal under a light hydraulic loading. The top third removed a much higher percentage of reducing sugars than of total BOD, 67% compared to 32%. The natural aeration filter maintained a slightly higher dissolved oxygen concentration in the effluent at all three tested depths than did the experimental filter with 300 cubic feet per minute of forced aeration. Under the conditions of this study, increasing the depth of the filter medium beyond 14 feet added very little to the filter's performance. This report is submitted in fulfillment of Project 12060 EAE under the partial sponsorship of the Office of Research and Monitoring, Environmental Protection Agency. ill ------- CONTENTS Section I Recommendations 1 II Introduction 3 Purpose and Scope of the Project 3 Background 3 Procedures 5 Equipment 5 Sampling and determinations 11 Operations 14 III Discussion 17 Nutrients 18 Loading 19 Temperature 19 Aeration 20 Effect on pH 20 Filter Depth 20 IV Acknowledgements 23 V References 25 VI Glossary 27 VII Appendices 29 A. Laboratory Methods 29 B. Detailed Data 29 ------- LIST OF FIGURES Figure Page 1 Single bundle of plastic packing medium 6 2 Schematic drawing of forced aeration, con- 7 trolled temperature trickling filter, first series 3 Schematic drawing of forced aeration, con- 8 trolled temperature trickling filter, second series 4 Front view pilot trickling filter 9 5 Side view - pilot trickling filter 10 6 Schematic diagram of high rate trickling 12 filter treatment system 7 Overall view of the trickling filter system 13 VI ------- LIST OF TABLES Number 1 Operating variables and BOD removals 16 2 COD and recalculated BOD removals 17 3 Trickling filter performance at three 21 depths 4 Natural aeration trickling filter, first 30 series 5 Forced aeration trickling filter, first 31 series 6 Natural aeration trickling filter, second 32 series 7 Natural aeration trickling filter, second 34 series, depth comparisons 8 Forced aeration trickling filter, second 36 series vn ------- SECTION I RECOMMENDATIONS Additional performance data are needed on the operation of trickling filters for canning waste treatment (1) at elevated temperatures with carefully controlled heating and adequate nutrient addition; and (2) with forced aeration including rates above 3. 6 cubic feet of air per cubic foot of filter medium per minute. More operational and maintenance data are needed to relate costs to BOD removals under varying conditions of aeration and temperatures. Additional information on the performance of trickling filters at dif- ferent depths of the plastic medium should be collected, using a range of hydraulic and organic loadings. The micro-flora on the packing medium should be studied with rela- tion to (1) BOD removal efficiencies at different temperatures, filter depths, and other operating conditions, and (2) nutrient requirements for optimum performance. - 1 - ------- SECTION II INTRODUCTION PURPOSE AND SCOPE OF THE PROJECT The purpose of this project was to evaluate and compare the perfor- mance of two high rate trickling filter systems in reducing the pol- lutional capacity of liquid wastes from fruit canning operations. The scope of the project included locating the units at a cannery and modifying them for operation on fruit processing waste water. Modi- fications included the updating of schematic drawings, installation of insulation material, procurement of a heating system, procurement of a nutrient feed system, and replacement of the packing medium in one of the filters. BACKGROUND No actual filtering of particles from the waste stream is performed by trickling filters. The waste water, introduced at the top of the filter, percolates down through the packing medium. During the con- tact time between the film of water and the slime growth on the filter medium, organic compounds are subjected to enzymatic breakdown and utilization. The slime microfloras use the organic compounds as energy sources in maintaining cell growth. When the filter is operated as a roughing filter, providing only partial treatment to the waste water, the effluent will have a reduced potential capacity for causing water pollution if discharged to a stream or will require less treatment if discharged to a municipal treatment facility. The treatment of combined domestic and industrial wastes by trickling filters is now and has been a standard practice for many years. When the design loads of a conventional rock filled trickling filter system are not appreciably exceeded, the results are usually satisfactory (2). Generally, the success of trickling filters depends on good operational control in feeding a balanced waste that is uniform in volume and com- position. The treatment of food canning wastes by the trickling filter method has had a long and varied history. Under certain optimum conditions, - 3 - ------- the system has been successful (1, 9). Many investigators have experienced little success with conventional rock filled filters (1, 2). Several reasons have been advanced for the failure of the rock filter in providing adequate treatment to food wastes. Canning operations may necessitate a sudden change in the volume discharged or produce a sudden change in the character of the waste. The most frequent change in the nature of the effluent is a sudden increase in alkalinity or acidity. Related to these changes is the possible stop and go nature of plant operations caused by fluctuating arrival of the raw product. Preseason attempts to build up the neces sary microbial growth are rarely successful as there is a need for a continuous application of waste over the filter medium. The need to maintain optimum slime growth throughout the season cannot usually be fulfilled by normal cannery operations. Another undesirable characteristic of fruit canning wastes is the deficiency of the waste in certain microbial nutrients such as nitro- gen and possibly phosphorous. In addition to the waste being defi- cient in certain nutrients, fruit waste contains a high concentration of sugars and acids. These simple compounds are readily degraded by the micro-organisms and as such exert a high immediate oxygen demand. Conventional rock filters are not able to satisfy this imme- diate oxygen demand, especially under heavy organic loadings. In recent years significant changes have been made in the basic prin- ciples of trickling filter treatment of wastes. One of the most impor- tant has been the development of plastic media as a substitute for rock. Many investigators (6, 7, 10) have experienced great success with plastic filled trickling filters. Much of the early work done in England is described in detail by Chipperfield (8). Germain (4) and Stack (3) outlined work done in this country, tracing the development of synthetic media for use in trickling filters. The National Canners Association has evaluated the application of plastic filled trickling filters in treating food canning wastes. The results of these studies, using a small pilot scale trickling filter system, have been reported (5). The urgency for the development of information regarding the treat- ment of industrial wastes is repeatedly emphasized by demands for improvements in the quality of our environment. The demand for pollution abatement means less discharge of pollutants into natural - 4 - ------- water courses and improvements in the efficiency of municipal treat- ment systems. To enable canners to meet these demands, compre- hensive information must be developed for the various treatment methods applicable to food processing wastes. It appears that plas- tic filled trickling filters have a greater potential in satisfying the immediate oxygen demand of food waste than have rock filled trickling filters. This report discusses results obtained from a two year study of a trickling filter using forced .aeration and controlled temperature and a trickling filter using natural aeration. PROCEDURES Equipment A pilot scale forced aeration-controlled temperature trickling filter system used in the study was developed by the Aerojet-General Corporation to treat up to 10,000 gallons of raw sewage per day. It consisted of a treatment column 14 feet deep and a reservoir tank 6 feet deep, both cylindrical and 3. 75 feet in diameter, with meters, heaters, pumps, and piping. The treatment column was packed with a honeycombed polyvinyl chloride medium, Surfpac, registered by Dow Chemical Company; see Figure 1. The medium is welded into, modules about 19x21x39 inches in dimensions, some of them cut to fit the cylindrical shape of the column, has 27 square feet of surface per cubic foot, and has a volumetric void ratio of 0. 94. The column packing was 7. 5 feet deep, with a cross sectional area of 11. 1 square feet, giving 83 cubic feet of treatment volume. Waste to be treated was collected in one section of a wet well sump, and was pumped from the sump to a reservoir in the first series of tests. In.the second series, two 55-gallon drums preceded the sump, and the reservoir received its flow from the second drum. The pri- mary waste flow was pumped from the reservoir to the top of the column. The recycle flow was collected at the bottom of the column and pumped to the top. The primary and recycle flows were distri- buted over the surface of the medium by separate fixed nozzles. Nutrient could be added to the recycle flow. - 5 - ------- Fig. 1 Single Bundle of Plastic Packing Medium In the elevated temperature runs, the waste was heated in the reser- voir tank by a steam plate coil in the first series of experimental runs and by direct steam injection in the second. In the second series the injected air was also heated. The treatment column and the reservoir were insulated to reduce heat loss with black, 1/4 inch, closed cell neoprene; the pipes were insulated with fiber glass wrappings. Thermometers were placed in the column and in the re- servoir. A blower forced air into the bottom of the column. Air flow was measured at an orifice plate in a vent pipe at the top of the column in the first series and after the blower in the second. Schematic drawings of the system as modified for the two series of tests are in Figures 2 and 3, and photographs of the unit in Figures 4 and 5. - 6 ------- Orifice Plate Air Out Spray Nozzles Packing Medium Treatment Column Blower Raw Waste from Wet Well Recycle Reservoir Heated Influent Vari-speed Pump Overflow Steam »• Condensate Effluent Immersion Heater \ Support Grating Figure 2 Schematic Drawing of Forced Aeration, Controlled Temperature Trickling Filter, First Series ------- 00 Air Out ^ Spray Nozzles Packing Medium. Treatment Column t Pump .Recycle Reservoir Raw Waste From Two 55 Gal. Drums Heated Influent Overflow Steam Ejector Vari-speed Pump Effluent \ \ Immersion Heater Support Grating Figure 3 Schematic Drawing of Forced Aeration, Controlled Temperature Trickling Filter, Second Series ------- Figure 4 Front View - Pilot Trickling Filter -9- ------- Figure 5 Side View - Pilot Trickling Filter - 10 - ------- The natural aeration trickling filter was a larger unit designed and built with the help of the Engineering Section of the Del Monte Corpor- ation. The treatment column was 29 feet deep and 12 feet in diameter; it was packed 21.5 feet deep with the same plastic medium as was used in the forced aeration filter, giving 113 square feet of surface and 2410 cubic feet of treatment volume. The medium is self-supporting to a depth of 21. 5 feet and therefore no intermediate support was needed. Eighteen 4-inch ports allowed air to enter the bottom of the column. The waste flow from the cannery entered one' side of a wet well sump 5. 7 feet in diameter and 10 feet deep. The sump was divided equally in two by a baffle that extended to 6 inches from the bottom. Waste from the inlet side was pumped to the top of the column and treated waste was returned to the other side of the sump, from which waste was carried away by overflow. A larger flow was pumped to the fil- ter than entered the system from the cannery; the excess constituted the recycle volume. (For example, if 100 gpm of fresh waste entered the sump and 200 gpm was pumped to the filter, the ratio of fresh to recycled flow was 1:1.) The waste was evenly distributed at the top of the filter from four, notched, V-shaped troughs rotating at 2 RPM. A schematic drawing and a photograph of this unit are in Figures 6 and 7, and additional details are in reference 11. Sampling and Determinations Grab samples of the influent and effluent flows were secured every two hours from the forced aeration filter and every four hours from the natural aeration filter. The samples were refrigerated and those from each day's run (of 16 or fewer hours) were composited. Except for the first series of runs from the forced aeration unit, half of each composite was filtered through cotton or glass wool. The composites were then held frozen until they were tested in the laboratory. The filtered samples were used for BOD and COD determinations; the unfiltered samples, for suspended solids. The filtering was to eli- minate possible effects-on BOD or COD of cells ruptured by freezing. For the second series of runs sampling points at the 7. 2 and 14. 4 foot depths of the plastic medium in the natural aeration unit were added; the 7. 2 foot depth sample was for direct comparison to the effluent from the total depth of the forced aeration filter. - 11 - ------- ROTARY DISTRIBUTOR! FRESH WASTE- RECYCLED WASTE »~t~l METER 6" VARIABLE SPEED PUMP METER AIR PORT TREATED WASTE TREATMENT COLUMN FRESH-SCREEN ED WASTE METER TREATED WASTE OVERFLOW BAFFLE — • 1 1 *~ " ANHYDROUS AMMONIA (NO SCALE) WET WELL SUMP Figure 6 Schematic Diagram of High Rate Trickling Filter Treat- ment System -12- ------- Figure 7 Overall View of the Trickling Filter System - 13 - ------- Each sample was analyzed for BOD, COD, suspended solids, and pH. Influent and effluent dissolved oxygen were measured in the morning and in the afternoon starting part way through the second series of runs. The laboratory methods are referenced in the Appendix. Temperatures and air pressures for the forced aeration system were recorded every two hours; flow rates for the natural aeration unit were adjusted daily. Operations A portion of the liquid waste flow 'from canning cling peaches and fruit cocktail was used in the experiments after it had passed through a 20-mesh rectangular screen. Operating variables are summarized in Table 1, which also lists influent characteristics and BOD removals. The nominal hydraulic loading rates of fresh and of recycled waste are given in gallons per minute per square foot of filter cross section. Forced air, where used, is in standard cubic feet per minute (SCFM). The natural aeration filter was operated at ambient temperatures, presumably at about the level of the forced aeration filter when the latter was not heated. Temperatures (of the influent to the column) above 100 degrees came from heating. The pH and the suspended solids (in ppm) of the fresh waste and of the effluent from the filters are listed. The organic load of the fresh waste is given as pounds of BOD per 1000 cubic feet per day; and the removal is summarized in the same units and as a percentage of the fresh load. Nitrogen as anhydrous ammonia was added to the natural aeration filter; nitrogen and phos- phorous as di-ammonium phosphate were used in the forced aeration filter, as noted in the table. The values in Table 1 are the averages of the several days' runs under each of the listed sets of conditions. Averaged daily obser- vations are in Appendix B; also tabulated there are data on the con- centrations of BOD and COD, pounds and percent removal of COD, influent and effluent dissolved oxygen, and the temperature of the effluent from the forced aeration filter. At start-up the forced aeration filter was fed 0. 45 and 0. 75 gallons per minute per square foot of fresh and of recycled waste, respec- tively; and the natural aeration filter, 0. 35 and 0. 88 gpm/sq ft. Sufficient microbial slime developed in four or five days to consider the units operational. - 14 - ------- Hydraulic loadings of the fresh and recycle streams were nominally as listed in the tables. Intermittant blocked flows and breakdowns caused some fluctuations. Nitrogen, when used, was added at a ratio calculated to approximate one part of nitrogen to 20 parts of BOD removed; phosphorous, in the forced aeration filter only, at one part of phosphorous to 100 parts of BOD removed. Mechanical difficulties caused variations in the quantities of nutrients added. In particular, nutrient addition to the natural aeration filter fell off at the end of the first series of runs, and to the forced aeration filter at the end of the second series. Problems in maintaining elevated temperatures are described in the discussion of temperature on page 19. The products being canned and the strength of the plant waste stream varied from day to day. The floras in the filter slimes were not studied systematically so that generally their composition could not be related to removal efficien- cies and its change over time is not known. - 15 - ------- Table 1. Operating Variables and BOD Removals gpm/sq fresh Natural 0. 66 . 88 . 88 1.55 Forced 0. 42 .81 . 41 .73 .98 1.20 Natural 0. 44 .44 .44 . 44 .44 . 44 Forced 0.55 . 44 .40 .50 .52 .49 ft SCFM recyc. air temp. aeration filter, first 0.66 . 88 . 88 . 88 - - - - amb. ir ff it aeration filter, first 0. 72 . 86 1.34 .99 1. 16 .97 300 300 300 300 300 300 aeration, 0. 44 .44 .44 . 44 . 44 .44 _ - - - - - 83 83 110 111 110 112 pH fresh series 6.0 7. 1 6.9 6.3 series 6.7 6.2 5.8 6.6 6.9 7.8 second series, 7. amb rt M ii (i rr 8.4 7.6 7.8 7.7 7.2 7.8 effl. , 21. 6.€ 5.3 6.6 5.5 5. 5 5.3 5.0 5.2 5. 7 6.6 2 ft. 8.2 7.8 7.7 7.7 6.3 6.3 ppm SS fresh effl. BOD Ibs * fresh remov. BOD% remov. Notes 5 ft. depth 480 670 710 680 650 - 710 620 720 870 depth 450 550 720 810 770 670 540 940 1030 600 850 - 1140 1000 1390 910 420 730 1240 1450 2020 1540 640 940 1100 1720 1240 2200 1340 2120 3170 3510 1550 1730 1860 1830 1860 1810 300 160 360 270 270 500 330 100 770 1140 580 660 710 620 500 510 47 17 31 19 20 20 25 5 25 32 42 38 38 33 27 31 fungus, odor NH added NH^ deficient N and P added do. do. do. NH added do. do. do. do. do. aeration filter, second series 1.06 1.08 1.03 .92 .90 .90 100 200 300 100 200 300 81 80 80 117 117 106 8. 4 7.6 7.8 7.7 7.2 7.8 8. 1 5.8 5.9 6.0 6.1 6.0 450 550 720 810 770 670 530 880 870 2070 790 570 1860 1660 1570 2010 2110 1920 240 240 330 350 310 240 13 15 21 18 15 13 N and P added do. do. do. nutrient deficient do. Pounds/1000 cubic feet/day ------- SECTION III DISCUSSION The observations resulting from the study are summarized in Table 1 and detailed in Appendix B. On many days in the first series of runs unexpected organic concen- trations were observed in the effluent from the filters: (1) BOD was close to or higher than COD instead of much lower, as expected and as observed in the fresh waste and in the effluent samples of the second series; and (2) effluent BOD exceeded the fresh waste BOD in some runs. In two instances it appears that the influent BOD deter- mination was incorrectly low (770 and 800 ppm when the COD was 2980 and 2900, respectively); these data have been omitted from fur- ther calculations. On the other days, the discrepant results seem to be excessively high BOD concentrations in the effluent, since the fresh waste BOD's were compatible both with the concurrent COD' s and with the BOD's observed on other days. BOD loadings and re- movals in the forced aeration filter, recalculated by omitting the discrepant observations, are in Table 2; COD figures are listed for comparison. Table 2. COD and Recalculated BOD Removals BOD Ibs BOD% COD Ibs.* COD% fresh 1170 2160 1160 2170 2880 3510 remov. 200 310 270 500 660 1140 remov. fresh 17 15 23 23 23 32 1820 3860 1880 3290 4870 5720 remov. 710 1520 920 1670 1890 2280 remov. Notes 38 40 50 52 39 39 no nutrient, amb. M N & P it n n M n n it it temp. n added, elev. temp. rr n rr it It M it ii n * Pounds/1000 cubic feet/day Another possible explanation for the discrepant results is that the character of the filter effluents was different from that ordinarily found. Most of the discrepant runs were during the periods of increasing filter loadings without added nutrients and the periods - 17 - ------- immediately following these when nutrients were added. The type of slime in at least the natural aeration filter changed twice at about these times, but the microflora was not studied in much detail. The ratio of COD to BOD can be changed in the observed direction by par- tial treatment of food processing wastes. The COD method used during the first series of runs is especially subject to false low readings of partially oxidized wastes; the lower temperature at which the test is run does not result in complete oxidation of complex orga- nic molecules. For the second series an improved COD method was used. This tends to explain the fact that COD removals were higher than BOD removals in the first but not in the second series. However, it does not explain the runs when the effluent BOD's exceeded the fresh waste BOD's. Since some removal of BOD was expected even during inefficient operation, the explanation via inaccurate effluent COD determinations is considered unlikely. NUTRIENTS The necessity, of adding nutrients, at least nitrogen, to fruit wastes for efficient pollution removals was well demonstrated. In the first series, the natural aeration filter was run for three weeks without added nutrients. At first the performance of the filter was good, but with time a heavy fungal growth was established on the packing medium and objectionable odors developed; the performance of the filter de- creased noticeably. The thick growth probably produced anaerobic conditions which caused the odor. Anhydrous ammonia was then fed into the filter at about one pound of nitrogen per 20 pounds of BOD removed. Within three or four days the heavy fungal slime was replaced by a thin, translucent film of motile bacteria. The effluent changed in appearance to that of an activated sludge effluent, and its floe particles settled readily. BOD removal increased from 17% before to 31% after the addition of nitrogen. During the last runs of the first series the supply of ammonia was decreased and then shut off, and BOD removals fell to 19%. Higher hydraulic and organic loadings were probably partly responsible, but fungi partly replaced bacteria in the slime during this period. The forced aeration filter observations also showed the advantage of added nutrients. The first four sets of runs in the first series form two pairs with comparable organic loadings but with and without added nutrients. Both the COD data and, after dropping the suspect obser- vations (Table 2), the BOD data showed increased removals when - 18 - ------- nutrients were added. The deficiency in nutrients could also have explained the popr performance of this filter in the elevated tempera- ture runs of the second series. The need for adding phosphorous to fruit canning wastes for efficient treatment was not shown by the experiments. LOADING The fresh waste strength as measured by the concentration of BOD, COD, or SS varied from day to day. Even so, hydraulic and organic loadings were highly correlated and their effects on removals are not completely separable. Percent removals generally declined with increasing organic load. The pounds of BOD and of COD removed increased considerably with higher loadings. For loadings and removals both expressed as pounds/1000 cubic feet/day, BOD removal exceeded 1100 Ibs at a loading of about 3500; and COD removal was almost 2300 Ibs at a loading of about 5700 in the forced aeration filter. The maximum removal in the natural aeration filter was about 700 Ibs of BOD, at the maximum loading of 1860 Ibs. TEMPERATURE Elevated temperatures were not shown to improve the performance of the forced aeration filter under the conditions of these experiments. Heating system malfunctions prevented the maintenance of a constant elevated temperature, especially in the first series of runs. In addition, the temperature of the system dropped each weekend (gener- ally for one day) when the cannery was not operating, no fresh waste was available, and the unit had to be switched to recycling only. Feed pump malfunctions cut off the added nutrients part way through the elevated temperature runs in the second series, and differences in hydraulic and organic loadings could account for some of the differ- ences in nemoval efficiency in the temperature experiments. When nutrients were deficient, percent removals at ambient temperature (in the first series of runs) were better than those at elevated temper- ature (in the second series), considerably as measured by COD and slightly as measured by BOD. With added nutrients, the elevated temperature runs were superior to those at ambient temperature in the percentage removal of both BOD and COD, even though the highest - 19 - ------- loadings were in the elevated temperature runs. The population density of thermophilic bacteria in the filter may never have reached a high enough concentration to provide the expected higher removal rates. Possibly these bacteria require trace elements (such as boron) that may have been lacking. Since the bios was not studied, the responsible factors are not known. AERATION The experiments did not show directly that forced aeration improved filter performance. The operational difficulties mentioned under temperature, above, may have obscured the beneficial effects of aeration. BOD removals increased with increased aeration at ambient temperatures, but a decreasing organic load in the same comparison may have been responsible. At elevated temperatures BOD removals decreased with increased aeration but nutrient deficiency was an interference. The dissolved oxygen (DO) concentration in the filter effluent was measured during the elevated temperature runs, and went up with increased aeration (dissolved oxygen data are in Appen- dix B). The DO was mostly zero and averaged 0. 23 ppm with 100 standard cubic feet per minute (SCFM) aeration; it averaged 0. 83 at 200 SCFM and 1. 10 at 300 SCFM. EFFECT ON pH The highest percentage removals of BOD were accompanied by the least reductions in pH through the natural aeration filter. Compari- sons when other important conditions were approximately constant were few for the forced aeration filter, but overall the same effect seemed to be indicated. The pH of both the fresh waste and the filter effluents was generally lower in the first than in the second series of runs; see Table 1 and Appendix B. FILTER DEPTH The second series of runs with the natural aeration filter provided information on removals and other waste characteristics at different filter depths. Data are in Table 3 and in the Appendix. The averages from the 14. 4 foot depth in most of Table 3 are of fewer runs than the averages of the other two depths; but the overall averages in the bottom line of the table cover the same runs for all three depths. - 20 - ------- Table 3. Trickling Filter Performance at Three Depths SS ppm BOD lbs/1000 cu. ft. /day gpm/sq. ft. fresh 0. 44 .44 . 44 .44 .44 .44 0.44 recyc. 0. 44 .44 .44 .44 .44 .44 0.44 fresh 450 550 720 810 770 670 710 depth, feet 7.2 420 730 1240 1450 2020 1540 1410 14,4* 21.5 240 - 1430 1280 1310 1380 1300 360 820 1130 1620 1350 1460 1290 7. 2 ft. depth load r 1550 1730 1860 1830 1860 1810 1800 14. cmovv %r em. load 580 660 710 620 500 510 530 42 38 38 33 27 31 32 920 - 890 900 950 890 900 4 ft. depth remov 550 - 330 360 290 270 320 21. . %r.em. load 60 - 37 41 31 30 35 520 580 620 610 620 610 600 5 ft. depth remov 240 270 270 250 200 220 230 . %rem '45 45 43 40 32 35 37 * 14. 4 ft. data are based on fewer samplings than the others; the overall averages in the bottom line are directly comparable. ------- The top third of the column removed 32% of the BOD; the top two- thirds, 35%; and the whole filter, 37%. Of the BOD removed, about 80% was taken out by the top section, 15% by the middle section, aid 5% by the bottom section. COD removals were similar. The top third of the filter removed 67% of the reducing sugars, more than twice as high a percentage removal as that of the total BOD. (Eighty - four percent of the BOD in the fresh waste was composed of reducing sugars.) The DO concentration was maintained in the natural aeration filter at almost the same level by all three filter depths, slightly higher than the concentration in the effluent from the smaller filter with 300 SCFM of forced aeration. At comparable depths the natural aeration filter performed much better than the forced aeration filter. The fresh waste to both filters was identical, but the former generally operated at lower organic and hydraulic loadings than the latter. It is concluded that, under the condition of this study, increasing the depth of the filter medium beyond 14 feet is not advantageous. - 22 - ------- SECTION IV ACKNOWLEDGEMENTS The National Canners Association Western Research Laboratory wishes to express its appreciation to the Environmental Protection Agency and to the Canners League of California for financial support given to the research described in this report. Without this support the research would not have been possible. The project team is indebted to the Water and Waste Problems Committee of the Canners League of California for valuable assistance and guidance to the research program. Appreciation is expressed to many persons associated with Plant No. 3, Del Monte Corporation, where the two trickling filter systems were located. Without their cooperation during the installation and operation of the filters, the results reported herein could not have been obtained. The Aerojet-General Corporation supplied the pilot forced aeration- controlled temperature trickling filter unit. Personnel of the company were instrumental in providing assistance in installation and operation of the unit: Frank D. Ducey G.E. Rose K.E. Price The Dow Chemical Company, through its western representative, George W. Quiter III, provided technical assistance in the operation and evaluation of the natural aeration trickling filter. Much of the credit for the success of this project must go to the team that carried out the tasks of operating the units, collecting the data and samples, and performing the analyses required to obtain the results. The project team included the following: Carol Barnes Brenda O'Flaherty David Diosi Bob Watkins Larry Johnson Tom Murphy Charles Small - 23 - ------- In addition to the project team, valuable contributions were made to the research effort by the following staff personnel of the National Canners Association. Allen Katsuyama Jack Rails Ron Tsugita Stuart Judd Norman Olson Nabil Yacoub Other contributions were made by many individuals concerned with the implementation of the project. We acknowledge the assistance given by these unnamed individuals and look forward to future cooper' ation in research projects which seek to find answers and solutions to halt the pollution of everyone's environment. Walter A. Mercer Project Coordinator Walter W. Rose Project Leader - 24 - ------- SECTION V REFERENCES 1. Hallenburgh, J.K. Trickling Filter Performance* Sewage and Industrial Wastes 313 p. 1319, (1958). 2. Velz, C. J. A Basic Law for the Performance of Biological Filters, Sewage Works Journal 20_ p. 607, (1948). 3. Stack, V. T. Jr. Theoretical Performance of the Trickling Filter Process, Sewage and Industrial Wastes 2^ p. 987, (1957). 4. Germain, J.E. Economical Treatment of Domestic Wastes Using Plastic Media Trickling Filters, J. Water Pollution Control Federation 38_ 192 (1966). 5. National Canners Association, Berkeley, Calif. Trickling Filter Treatment of Liquid Fruit Canning Waste, Part 1 D1344 (Feb. 1964) Part 2 D1979 (March 1967) Part3 D3011 (Feb. 1968) 6. Minch, V.A., Egan, John T. , and Sandlin, McDewain. Design and Operation of Plastic Filter Media, Journal of the Water Pollution Control Federation 3_4 p. 459, 469,(1962). 7. Sorrels, J.H. , and Zeller, P.J.A. Supernatant on Trickling Filters, Journal of the Water Pollution Control Federation 35 p. 1419 - 1430, (1963). 8. Chipperfield, P.N. J. Performance of Plastic Filter Media in Industrial and Domestic Waste Treatment, Journal of the Water Pollution Control Federation 39^ p. 1860 - 1874, (1967). 9. Schulze, K. L. Elements of Trickling Filter Theory, Advances in Biological Waste Treatment J.0^ p. 249, (1963). 10. Pearson, C.R. Plastic Packing in the Biochemical Treatment of Liquid Effluents, Chem. & Ind. (Brit. ) 36, 1505, (1967). - 25 - ------- 11. National Canners Association. Waste Reduction in Food Canning Operations, grant #WPRD 151-01-68, for The Federal Water Quality Administration (1970). - 26 - ------- SECTION VI GLOSSARY BOD COD DO hydraulic loading Biochemical oxygen demand; usually BOD,-, meaning the demand measured in a five-day test; a common measure of pollutional strength. Chemical oxygen demand; a measure of pollutional strength determined more rapidly than BOD and usually roughly 50% greater than BOD. Dissolved oxygen The quantity of liquid applied to a treatment sys- tem, usually measured in gallons per minute per unit of area. organic loading ppm SCFM The quantity of BOD, COD, or other pollutional material applied to a treatment system; usually measured in pounds per unit of volume per day. The negative logarithm of the hydrogen ion concen- tration; a measure of the functional acidity or alkalinity of a liquid. Parts per million Standard cubit feet per minute; a standardized measure of air flow. SS Suspended solids; insoluble material measured by filtering. - 27 - ------- SECTION VII APPENDICES A. LABORATORY METHODS Except as noted, laboratory determinations were carried out by the procedures described in: American Public Health Association, American Waterworks Association, and Water Pollution Control Federation. Standard Methods for the Examination of Water and Waste - water, 12th Edition, American Public Health Association (1965). The methods used were: BOD as a five-day biochemical oxygen demand; COD, chemical oxygen demand, in the first series by the pro- cedure in National Canners Association. Laboratory Manual for Food Canners and Processors, vol. 2, p. 352, Avi Publishing Company (1968); in the second series by the Jeris modification (Jeris, J.S. A Rapid COD Test, Water and Wastes Engineering 4_ (5), 89-91 (1967); SS, suspended solids, by glass fiber filtration; pH by glass electrode; and DO, dissolved oxygen, by the sodium azide-Winkler method. B. DETAILED DATA Data on each of the daily composites for both filters and both series of studies are in the following tables. Table 7 repeats data from those runs listed in Table 6 when samples were drawn from all three depths of the natural aeration filter. - 29 - ------- Table 4. Natural Aeration Trickling Filter, First Series 00 O Hydr. * Influent Raw Rec. COD ppm 0.66 0.66 2130 2930 " 2500 " 2810 " " 2350 1780 2900 2530 Ave.0.66 0.66 2480 0.88 0.88 3600 2500 2840 " 3400 3180 3260 2480 2900 Ave.0.88 0.88 3070 0.88 0.88 2380 " ' 3200 2870 » 3080 3010 3420 3260 " 3390 " 3630 Ave.0.88 0.88 3240 1.54 1.54 3020 » » 3310 » 2980 3250 2640 4980 •• 2290 " 2040 2680 2040 1.54 1.54 2920 BOD ppm 1700 2370 1890 2240 1860 1100 800 1240 1640 1790 2060 1600 1860 2150 2000 1800 1940 1900 2250 2330 2010 1840 1940 2520 2490 - 2410 2220 2180 2310 800 2020 1710 1450 1580 1450 1260 1620 1640 SS ppm - _ - 670 280 490 - 480 _ _ 60 810 1030 450 620 670 670 670 550 620 710 600 870 590 830 950 710 600 800 - 1040 1190 560 440 400 560 530 680 DOf ppm pH AM PM 5.3 - 6.3 6.2 6. 1 7.9 6.4 - 6.0 7.5 5.0 6.2 '7.9 6.4 6.7 8. 1 8.8 7. 1 7.5 8.6 8.5 8.3 6.0 5.2 5.5 6.2 6.1 6.9 6.8 6.6 - 4.8 6.6 7.8 5.2 4.9 8.4 5.5 6.3 . Effluent COD Temp, ppm 1250 1670 1410 1350 920 1630 1250 1130- 1320 2120 2050 1420 1500 1500 1430 1400 1530 1660 1300 1140 930 1540 1700 1740 1260 1140 1100 1320 1820 2000 1600 1910 1730 1690 1300 1100 1160 930 1520 BOD ppmt 900 1540 980 980 820 1080 160 850 920 1540 1920 1440 1530 1650 1610 1400 1500 1580 1430 1040 1270 1700 1820 1840 1750 - 1190 1510 1650 1720 980 1560 1250 960 1520 1270 880 1300 1310 SS ppm - - 1100 900 120 60 - 540 _ 672 - 600 680 1060 720 1880 940 910 330 740 1590 910 510 400 2530 1330 1030 380 840 580 820 930 540 400 470 390 600 600 Org. * DO, ppm COD pH AM 5.2 - 6.4 6.8 5.7 5.6 6.2 •- 6.0 5. 1 4.9 5.3 5.5 5.2 5.5 5.5 5. 4 5..3 6.8 6.7 6.6 9.3 6.1 5.9 5.8 6.5 5.8 6.6 6.5 6.4 6.5 4.6 5.0 5.6 4.7 4.7 5.6 4.9 5.5 PM Temp. Ibs 790 1080 920 1040 870 660 1080 940 920 1780 1240 1400 1680 1580 1620 1220 1440 1510 1620 1580 1420 1520 1490 1690 1600 1680 1800 1600 2620 2870 2580 2820 2280 4310 1990 1760 2330 1780 2530 BOD Ibs 630 880 700 830 690 410 300 460 640 890 1020 800 920 1060 990 890 960 940 1120 1150 1000 910 980 1260 1230 - 1190 1100 1880 2000 690 1740 1480 1250 1370 1260 1090 1400 1420 Removal * COD COD BOD Ibs 320 470 400 540 530 60 610 520 430 880 220 700 940 830 910 530 680 710 980 1020 960 760 650 840 980 1120 1290 960 1040 1140 1200 1170 790 2850 850 810 1320 960 1210 % Ibs 41- 300 43 310 44 380 52 650 61 390 9 10 57 240 56 150 47 300 41 120 18 70 50 80 56 160 53 250 56 200 44 200 48 220 47 160 60 400 64 640 68 360 50 70 44 70 49 340 61 370 66 72 600 60 360 40 460 40 510 46 (-170) 42 390 35 400 66 430 43 (-50) 46 160 57 330 54 270 47 270 BOD Air % SCFM Nutr. 47 35 48 79 56 2 80 32 47 14 7 10 17 24 19 22 22 17 36 N 56 36 " 8 7 » 27 30 - 50 » 31 N 24 N** 26 „ 22 " 27 34 " • 13 30 " 20 19 N** * Hydraulic load (raw and recycle) in gal. /min/sq ft; organic load and pounds removal in Ibs/1000 cu ft/day. *# Decreasing nutrient addition. ------- Tables. Forced Aeration Trickling Filter, First Series Hydr. * Raw Rec. Ave. Ave. Ave. Ave. Ave. 0.39 " .42 .45 .47 0.42 0.72 .74 .84 .85 .92 0.81 0.27 .36 .45 .57 0.41 0.65 .68 .69 •• .84 .38 0.73 0.90 .92 .94 .95 1.01 .. .99 1.04 1.06 0.98 1.13 1. 17 1.29 1.20 0.64 1.26 " .76 .36 .35 .38 0.72 1.24 .27 .68 .97 1.08 0.86 1.18 1.70 1.50 .97 1.34 1.04 •| 1.27 1.01 . 54 1.05 0.99 1. 18 .95 1.20 1.01 .. 1.20 1.54 1.20 1. 16 0.85 1.50 .57 0.97 Influent COD BOD ppm ppm 2500 3400 3180 2810 2900 1780 2350 2700 2840 2530 3210 2500 3600 2940 3260 3250 3280 2040 2960 3420 2980 2900 2680 3010 2040 2840 3080 3880 2290 3630 3020 3310 3390 2870 2480 3110 3200 2640 2920 1890 1860 2150 2240 800 1100 1860 1700 1600 1240 2010 2060 1790 1740 2490 2020 2250 1620 2100 2520 770 1940 1260 1940 1450 2230 1840 2310 1580 2410 2180 2310 2010 1800 2060 1450 2330 1710 1830 SS ppm 810 1030 490 280 670 650 - 590 1040 670 530 710 870 - 670 560 600 400 620 710 900 440 950 600 800 830 620 620 720 550 1190 870 Effluent DO, ppm COD BOD pH AM PM Temp, ppm ppm 6.3 7.9 6.4 6.2 6.4 7.9 6. 1 6.7 6.2 5.0 7.5 6.2 5.5 4.8 7.5 5.5 5.8 5.2 6.5 8.8 8.4 6.0 4.9 6.6 8.3 6.7 5.2 6.1 6.8 6.6 6.2 8.4 8. 1 6.9 8.6 7.1 7.8 83 85 85 78 83 85 81 83 83 82 86 83 82 83 108 104 120 107 110 109 103 120 117 97 117 111 100 122 117 105 99 110 118 100 116 110 108 111 116 112 1750 2170 1810 1840 1590 1590 990 1680 1730 1690 1540 1240 2690 1780 1318 1990 1860 870 1510 1780 1080 1810 540 2200 850 1380 1260 2930 1710 2250 2040 2170 1723 810 2200 1900 1550 1930 1740 1540 1770 2010 1510 1100 1080 830 1410 1540 1140 1420 1310 1620 1410 1740 1550 1840 1170 1575 2170 860 1500 1360 2000 1570 1830 980 2130 1220 2080 1900 2000 1820 720 1470 1590 1070 1670 990 1240 SS ppm 1180 1490 200 520 840 850 - 560 1990 1080 910 1140 820 1550 830 440 1340 1000 680 1210 1530 980 1270 1930 1470 2500 930 1390 - 960 860 910 Org. * DO, ppm COD BOD pH AM PM Temp. IbB IbB 5. 5. 5. 5. 5. 5. s 5. 5. 5. 5. 5. 5. 4. 5. 4. 5. 5. 5. 5. 5. 5. 4. 5. 6. 6. 5. 5. 5. 5. 5. 5. 6. 5. 6. 6. 6. 2 5 5 5 9 3 7 5 t 2 6 3 2 5 5 8 0 1 9 5 0 2 8 2 0 2 0 3 5 6 4 9 3 7 5 6 6 76 1510 74 79 76 75 80 80 77 80 78 78 79 77 79 80 94 101 107 96 95 92 105 102 94 lf)3 99 93 115 103 99 95 101 110 95 104 102 104 93 110 106 2110 1980 1900 2100 1340 1770 1820 3280 3000 4320 3380 5310 3860 1410 1880 2370 I860 1880 3560 3220 3230 2990 4040 2700 . 3290 4450 5720 3440 5510 4890 5360 5410 4770 4240 4870 6000 5450 5720 1160 1150 1330 1520 850 1400 1240 1850 1460 2700 2800 2640 2200 1080 1160 1630 1470 1340 2520 2170 1400 2600 1920 2120 2660 3400 2380 3660 3530 5330 - 3320 3060 3170 2620 4390 3530 3510 COD 450 880 860 660 940 150 1020 710 1280 1000 2250 1700 1350 1520 840 730 1050 1060 920 1700 2060 1220 2390 1090 1580 1670 2640 1410 870 2100 1580 1850 2660 3470 470 1890 3090 1460 2280 Removal * COD BOD BOD Air % IbB % SCFM 30 42 43 35 45 11 SB 18 39 33 52 50 25 40 60 39 44 57 50 48 64 38 80 27 58 52 59 25 25 38 32 34 49 73 11 39 52 27 39 210 50 90 500 20 780 270 80 120 790 1020 270 500 330 270 300 410 330 350 500 (-100) (-100) (-140) 100 1250 270 550 500 450 450 - 2120 560 770 690 1250 1480 1140 18 300 5 7 " 33 „ 2 56 20 300 4 300 8 29 36 10 20 300 30 300 23 18 " 28 25 300 14 300 " 23 " i. " 5 300 47 300 8 23 14 i, 13 13 . 64 18 " 25 300 26 300 28 42 32 300 Nutr. N,P " ii N, P N, P " ii •• N.P N,r •• '• " ii " 11 N,P N,P " " N,P * Hydraulic load (raw and recycle) in gal. /min/sq ft; organic load and pounds removal in Ibs/1000 cu ft/day. - 31 - ------- Table 6. Natural Aeration Trickling Filter, Second Series * I OJ INFLUENT EFFLUENT Run 1/3 Filter depth 3/3 Filter depth Loading** 1/3 Filter depth 3/3 Filter depth Removal** Loading'* Removal** DO ppm COD BOD COD COD BOD BOD COD BOD COD COD BOD BOD AM PM Ibs Ibs Iba % Ibs % Iba Ibs Ibe % Ibs % . a h c d e f 4800 2500 2700 1800 3100 2100 3700 2000 3600 1900 3500 2300 420 7.8 150 8.6 250 8. 4 600 8. 5 700 8.7 550 8.5 3600 1500 1600 1000 2100 1500 2200 1500 1800 1000 2100 1400 300 8. 1 190 8.4 200 7.8 600 7.6 700 8.9 550 8.6 3100 1200 1500 900 1900 1300 2000 1300 1900 900 1900 1300 220 8.0 160 8.2 200 8. 0 500 7.6 700 8.8 400 8. 4 3540 1840 880 25 1990 1330 810 41 2290 1550 740 32 2730 1480 1110 41 2660 1400 1330 50 2580 1700 1030 40 730 40 1190 590 44 670 440 28 770 370 25 910 660 47 890 670 39 860 620 440 520 490 470 570 420 35 300 45 300 39 420 46 420 47 390 45 320 52 220 50 200 38 170 35 250 53 250 44 AVE 3570 2100 450 8. 4 2230 1320 420 8.2 2050 1130 360 8.2 2630 1550 980 38 580 42 880 520 380 43 240 45 .8 h i j k AVE 1 m n 0 F q 3100 4000 3400 3000 3500 3400 4000 4100 4600 4000 4900 3500 2200 2800 2200 2000 2500 2340 2700 2700 2800 2300 2400 2200 370 600 550 550 700 550 800 690 840 750 700 550 7.9 8. 1 7.8 7. 4 7.2 7.6 7.7 7.5 7.8 7.8 4. 4 7.9 3.1 8.0 3.7 2100 2300 2000 2000 2000 2080 2300 2900 2300 2. 9 2400 3.9 2500 2900 1500 1700 1300 1300 1400 1440 1400 1900 1200 1400 1600 1800 510 410 700 650 1400 730 1000 1400 1900 980 1200 980 7.7 7.8 8. 1 7.7 7.5 7.8 8.0 7.5 7.3 7.8 2.2 7.9 2.2 7.9 1.5 1900 2100 1800 2000 1900 1940 2100 2300 2200 1.9 2100 2. 4 2300 2300 1300 1500 1100 1300 1200 1270 1300 1600 1300 1400 1400 1500 550 360 500 600 2100 820 800 1000 2300 850 950 850 7. 7. 7. 7. 7. 7. 8. 7. 7. 7. 7. 7. 2 5 7 6 2 4 0 4 1 7 2.0 8 1.9 6 1.3 2290 2950 2510 2210 2580 2510 2950 3020 3390 L.Z 2950 2.4 3610 - 2580 1620 2070 1620 1480 1840 1730 1990 1990 2070 1700 1770 1620 740 1250 1030 730 1100 970 1250 880 1690 1180 1770 440 32 42 41 33 43 38 42 29 50 40 49 17 510 820 660 520 810 660 960 490 1180 670 590 290 32 40 41 35 44 38 48 30 57 39 33 18 770 990 840 740 860 840 990 1010 1140 990 1210 860 540 690 540 490 620 580 670 670 690 570 590 540 300 470 400 250 390 360 470 440 600 470 640 290 39 48 48 34 45 43 48 44 53 48 53 34 220 320 270 170 320 270 350 270 370 220 240 170 41 46 50 35 52 45 52 40 54 39 41 32 AVE 4180 25ZO 720 7.8 3.7 3.4 2550 1550 1240 7.7 1.9 2.2 2220 1420 1130 7.6 1.7 1.8 3080 1860 1200 38 710 38 1030 620 480 46 270 43 ------- Table 6. Natural Aeration Trickling Filter, Second Series, continued* I (JO 00 J INFLUENT r B t u V w X y z AVE aa bb cc dd ee AVE ££ gg hh ii j.i kk 11 mm nn oo EFFLUENT 1/3 Filter depth COD ppm 4400 .4300 4000 4200 3600 4400 4300 4300 3900 4160 3900 4300 4100 4300 4500 4220 4200 3900 4400 4200 3400 3600 3100 3700 3800 BOD ppm 2500 2600 2600 -- 1900 2200 2800 2600 2600 2480 2500 2400 2700 2500 2500 2520 2800 3000 2700 2500 2100 2100 2100 2400 2400 SS ppm 560 980 600 750 570 730 760 790 1400 810 760 660 950 560 900 770 790 800 830 650 650 570 570 590 600 PH 7. 7. 8. 7. 7. 7. 7. 7. 7. 7. 7. 7. 7. 7. 6. 7. 7. 8. 8. 7. 7. 7. 8. 7. 7. 7 7 0 4 6 5 6 7 7 7 3 3 4 3 9 2 5 8 1 8 6 1 5 5 6 DO AM _ 2.0 2.3 1.9 3.1 - - 3.4 2.7 2.5 _ 2.1 - 2.5 1.8 2.1 . - - 3 5 1.6 2. 1 . 2. 1 - - ppm PM 3.3 2. 1 2.2 2.2 2.4 3.2 2.6 3. 1 2.6 2.6 2.9 2.6 2.4 2. 1 1.8 2.3 2.9 - 2.4 2 9 1.5 - 3.9 - 1.9 2.3 COD ppm 3200 3000 2600 2500 2100 2500 3400 2600 2400 2700 2700 3000 3000 3000 3400 3020 2600 2600 2500 2300 3000 2900 2600 2700 2800 2900 BOD ppm 2000 1800 1600 -- 1200 1400 2000 1700 1400 1640 1700 1800 1800 1900 2000 1840 1800 1700 1500 1400 1800 2000 1800 1600 1800 1900 SS ppm 1800 2000 1600 1600 1000 1500 880 1300 1400 1450 1600 2200 820 1900 3600 2020 2200 1400 400 870 1100 1600 2100 2400 1800 pH 7.8 7.2 7.6 7.9 8.2 8.0 8.2 7.8 6.6 7.7 6.7 6.5 7. 1 5.9 5.5 6.3 6.0 6.1 7.8 7 2 6.3 5.7 5.5 6.1 5.9 6.3 DO AM _ 0.5 1. 1 1.8 2.0 - - 2.4 2.1 1.7 1.5 - 1.3 0.5 1.1 _ - - 2 4 1.2 1.0 - 0. 1 - - ppm PM 1. 1. 1. 1. 1. 2. 1. 2. 1. 1. 1. 0. 1. 0. 0. 0. 1. - - 1 0. - 0. - 0. 0. 8 7 0 0 6 6 5 1 4 6 0 2 6 6 6 8 0 ft 7 0 0 1 COD ppm 2800 2800 2600 2300 1900 2400 3000 2300 2200 2480 2500 2700 2700 2900 3500 2860 2100 2000 2100 2200 2300 2700 2600 2300 2600 2500 3/3 Filter depth BOD ppm 1800 1800 1600 -- 1000 1400 1600 1600 1200 1490 1500 1800 1600 1800 1900 1720 1400 1400 1300 1600 1700 1800 1600 1500 1700 1600 SS ppm 1200 2500 2800 2700 1300 1200 500 1000 1400 1620 2100 1900 370 1200 1200 1350 1000 830 230 1100 1400 1400 3000 2800 1400 pH 7.3 7.5 7.2 7.3 8.2 7.8 7.7 7.5 6.6 7.5 6.3 6.4 6.9 5.7 5.6 6.2 5. 8 6.5 7.6 7 0 5.9 5.6 5.4 5.5 5.9 6.0 DO AM _ 0.3 0.5 0.7 2.6 - - 3.4 1.5 1.2 0.6 - 1.9 1.2 1.2 . - 3 2 2.0 1.0 - 0.0 - - ppm PM 1.5 0.3 0.3 0.9 2. 4 2.5 1.9 2.5 1.4 1.5 1.5 0.2 2.2 1. 1 0.9 1.2 0.9 - 3.0 2 8 1.1 . 0.2 - 0.0 0.9 1/3 Filter depth Loading3-"'1 COD Ibs 3250 3170 2950 3100 2660 3250 3170 3170 2880 3070 2880 3170 3020 3170 3320 3110 3100 2880 3250 3100 2510 2660 2290 2730 2800 BOD Iba 1840 1920 1920 __ 1400 1620 2070 1920 1920 1830 1840 1770 1990 1840 1840 1860 2070 2210 1990 1840 1550 1550 1550 1770 1770 COD Ibs 890 950 1030 1260 1110 1410 660 1250 1110 1070 890 950 800 950 810 880 1180 960 14(0 880 370 740 300 660 660 Removal** COD % 27 30 35 41 42 43 21 39 38 35 31 30 26 30 24 28 38 33 43 28 15 28 13 24 24 BOD IbB 360 590 740 -- 510 590 490 670 890 620 590 440 550 440 360 500 740 960 880 510 70 220 370 440 370 3/3 Filter Loading** BOD COD % Ibs 20 31 38 - 36 36 28 35 46 33 32 25 33 24 20 27 36 43 44 28 45 14 24 25 21 1090 1060 910 1040 890 1090 1060 1060 960 1020 960 1060 1010 1060 1110 1040 1040 960 1090 1040 840 890 770 910 940 BOD Ibs 620 640 640 -- 470 540 690 640 640 610 620 590 670 620 620 620 690 740 670 620 520 520 520 590 590 COD Ibs 400 370 270 470 420 500 320 490 420 410 340 390 340 340 250 330 420 470 570 470 170 250 200 270 320 depth Removal** COD % 37 35 30 45 47 46 30 46 44 40 35 37 34 32 22 32 50 49 52 45 20 28 26 30 34 BOD IbB 180 '270 240 -- 220 190 290 240 340 250 250 150 270 180 150 200 340 390 350 200 80 120 150 170 190 BOD % 29 42 38 - 47 35 42 38 53 40 40 25 40 29 24 32 49 53 52 32 15 23 29 29 32 AVE 3810 2460 670 7.8 2. 3 2.5 2690 1730 1540 6.3 1. Q 0. 8 2340 1560 1460 6. 1 1.6 1.3 2810 1810 800 27 510 31 940 610 360 37 220 35 * Fresh and recycle hydraulic loads both 0. 44 gallons per minute per square foot; nitrogen added. *# Organic load and pounds removal in lbs/1000 cu ft/day. ------- Table 7. Natural Aeration Trickling Filter, Second Series, Depth Comparisons * COD, ppm Run Filter depth Influent a b c d e f g h i j k 1 m n 0 P q r s t u AVE 4800 4100 4000 3500 4400 4000 3600 4400 4300 3900 3900 4100 4500 3900 4400 4200 3400 3600 3100 3700 3800 3980 % Removal 1/3 3600 2900 2400 2900 3200 2600 2100 2500 3400 2400 2700 3000 3400 2600 2500 3000 2900 2600 2700 2800 2900 2810 29 2/3 2700 2800 2200 2500 3000 2700 2000 2500 3000 2300 2600 2800 3200 2100 2300 2400 2800 2400 2700 3000 2900 2610 34 BOD, ppm Suspended Solids Filter depth 3/3 Influent 1/3 3100 2300 2100 2300 2800 2600 1900 2400 3000 2200 2500 2700 3500 2000 2100 2300 2700 2600 2300 2600 2500 2500 37 2500 2700 2300 2200 2500 2600 1900 2200 2800 2600 2500 2700 2500 3000 2700 2500 2100 2100 2100 2400 2400 2440 1500 1900 1400 1800 2000 1600 1200 1400 2000 1400 1700 1800 2000 1700 1500 1800 2000 1800 1600 1800 1900 1700 30 2/3 1000 1600 1300 1600 1800 1600 1100 1500 1500 1200 1600 1800 1900 1600 1600 1600 1900 1500 1700 1900 1700 1570 36 3/3 1200 1600 1400 1500 1800 1600 1000 1400 1600 1200 1500 1600 1900 1400 1300 1700 1800 1600 1500 1700 1600 1520 38 Filter depth Influent 1/3 420 690 750 550 560 600 570 730 760 1400 760 950 900 800 830 650 650 570 570 590 600 710 % Increase 300 1400 980 980 1800 1600 1000 1500 880 1400 1600 820 3600 1400 400 870 1100 1600 2100 2400 1800 1410 99 2/3 244 1100 2200 1000 1200 1600 1100 1800 570 1400 1600 720 1600 1400 325 560 1200 1800 2000 2100 1700 1300 83 pH Filter depth 3/3 Influent 1/3 244 1000 850 850 1200 2800 1300 1200 500 1400 2100 370 1200 830 230 1100 1400 1400 3000 2800 1400 1290 82 7.8 7.5 7.8 8.0 7.7 8.0 7.6 7.5 7.6 7.7 7.3 7.4 6.9 8.8 8. 1 7.8 7.6 7. 1 8.5 7.5 7.6 7.7 8. 1 7.5 7.8 7.9 7.8 7.6 8.2 8.0 8.2 6.6 6.7 7. 1 5.5 6. 1 7.8 6.3 5.7 5.5 6.1 5.9 6.3 7.0 2./3 8.2 7. 4 7.5 7. 4 7. 4 7.3 8. 1 7.9 7.9 6.6 6.6 6.9 5.7 6. 1 7.6 6.0 5.7 6.0 5.8 6.0 5.9 6.9 3/3 8.0 7.3 7.7 7.6 7.3 7. 2 8.2 7. 8 7.7 6.6 6.3 6.9 5.6 6.5 7.6 5.9 5.6 5. 4 5.5 5.9 6.0 6.8 Influent AM 4.4 3.7 2.3 3. 1 2.7 1.8 1.6 2. 1 2. 1 2.6 PM 2,. 9 3.3 2.2 2. 4 3.2 2.6 2.6 2.9 2.4 1.8 2. 4 1.5 2.2 1.9 2.3 2.4 DO, , ppm Filter depth 1/3 AM 2. 1. 1. 2. 2. 0. 1. 1. 0. 1. 2 5 1 0 1 5 2 0 1 3 PM 1.9 1.8 1.0 1.6 2.6 1.5 1.4 1.0 1.6 0.6 2.0 0. 7 0.8 0 0. 1 1.2 2/3 AM 2. 1. 1. 2. 1. 1. 1. 1. 0. 1. 2 5 4 2 4 2 0 1 1 3 PM 1. 4 1.7 0.9 2.3 2.6 1. 4 0.6 1.3 1.8 1. 1 2.3 0.6 0.5 0 0. 4 1.3 3/3 AM 2.0 1.3 0.5 2.6 1.5 1.2 2.0 1.0 0 1.3 PM 1.2 1.5 0.3 2. 4 2.5 1.9 1.4 1.5 2. 2 0.9 3.0 1. 1 0.8 " 0 0.9 1.4 ------- Table 7. Natural Aeration Trickling Filter, Second Series, Depth Comparisons, continued* I OO Ul 1/3 Filter Depth Loading ** Run a b c d e f g h i j k 1 m n o P q r s t u AVE COD Ibs 3540 3020 Z950 2580 3250 2950 2660 3250 3170 2880 2880 3020 3320 2880 3250 3100 2510 2660 2290 2730 2800 2940 BOD Ibs 1840 1990 1700 1620 1840 1920 1400 1620 2070 1920 1840 1990 1840 2210 1990 1840 1550 1550 1550 1770 1770 1800 COD Ibs 880 880 1180 440 890 1030 1110 1410 660 1110 890 800 810 960 1410 880 370 740 300 660 660 860 Removal ** COD % 25 29 40 17 27 35 42 43 21 38 31 26 24 33 43 28 15 28 13 24 24 29 BOD Ibs 730 490 670 290 360 740 510 590 590 890 590 660 360 960 880 510 70 220 370 440 370 530 BOD % 40 30 39 18 20 38 36 36 28 46 32 33 20 43 44 28 45 14 24 25 21 32 2/3 Filter Depth Loading** COD Ibs 1770 1510 1480 1290 1620 1480 1330 1620 1590 1440 1440 1510 1660 1440 1620 1550 1250 1330 1140 13-60 1400 1470 BOD Ibs 920 1000 850 810 920 960 700 810 1030 960 920 1000 920 1110 1000 920 770 770 770 890 890 900 COD Ibs 770 480 660 370 520 480 590 700 480 590 480 480 480 660 770 660 220 440 150 260 330 500 Removal** COD % 44 32 45 29 32 32 44 43 30 41 33 32 29 46 48 43 18 33 13 19 24 34 BOD Ibs 550 410 370 220 260 370 300 260 480 520 330 330 220 520 410 330 70 220 150 180 260 320 BOD % 60 41 44 27 28 38 43 32 47 54 36 33 24 47 41 36 9 29 20 20 29 35 3/3 Filter Depth Loading** COD Ibs 1190 1010 990 860 1090 910 890 1090 1060 960 960 1010 1110 960 1090 1040 840 890 770 910 940 980 BOD Ibs 620 670 570 540 620 640 470 540 690 640 620 670 620 740 670 620 520 520 520 5^0 590 600 COD Ibs 420 440 470 290 400 270 420 500 320 420 340 340 250 470 570 470 170 250 200 270 320 360 Removal** COD % 44 44 48 34 37 30 47 46 30 44 35 34 22 49 52 45 20 28 26 30 .34 37 BOD Ibs 320 270 220 170 180 240 220 190 290 .340 250 270 150 390 350 200 80 120 150 170 190 230 BOD % 52 40 39 32 29 38 47 35 42 53 40 40 25 53 52 32 15 23 29 29 32 37 * Fresh and recycle hydraulic loads-both 0. 44 gallons per minute per square foot; nitrogen added. ** Organic load and pounds removal in Ibs/1000 cu ft/day. ------- Table 8. Forced Aeration Trickling Filter, Second Series I OJ Hydr. load Raw Recyc. gpm/ft gpm/ft2 Ave. Ave. •Ave. 0. 54 0.57 0.54 0.54 0.54 0.59 0.55 0.54 0.54 0.54 0.36 0.23 0.44 0.23 -- 0. 45 0. 45 -- 0.45 0.40 0. 90 1. 13 1.08 1. 08 1.08 1.08 1.06 1.08 1.08 1.08 1.08 1.08 1.08 1.08 -- 1.08 1.08 -- 0. 90 1.03 Influent COD ppm 4800 2700 3100 3700 3600 3500 3570 3100 4000 3400 3000 3500 3400 4000 4100 4600 4000 4900 3500 4180 BOD ppm 2500 1800 2100 2000 1900 2300 2100 2200 2800 2200 2000 2500 2340 2700 2700 2800 2300 2400 2200 2520 SS ppm 420 150 250 600 700 550 450 370 600 550 550 700 550 800 690 840 750 700 550 720 DO pH AM 7. 8 8.6 8. 4 8. 5 8.7 8.5 8. 4 7.9 8. 1 7.8 7. 4 7.2 7.6 7. 7 7.5 7.8 7.8 4.4 7.9 3.1 8.0 3.7 7.8 3.7 Effluent ppm Temp COD PM °F 81 84 80 81 81 81 81 80 80 81 80 81 80 76 - 81 2.9 83 3.9 - - 3. 4 80 ppm 4100 2400 2600 2800 3400 2700 3000 2700 3000 2500 2400 2500 2620 2400 -- 4100 2900 2900 2600 2980 BOD ppm 1900 1600 1800 1800 1900 1900 1820 2100 2300 1800 1900 1800 1980 1600 -- 2700 1900 2000 1700 1980 SS ppm 240 140 150 650 1100 900 530 700 800 600 700 1600 880 1100 -- 720 900 860 780 870 DO ppm Temp. pH AM PM 7.6 7.0 7. 4 6.8 10. 5 9.2 8. 1 6. 1 6.3 6.2 5.5 5.2 5.8 6.4 - 6.6 5.9 2.2 2.5 5.6 2.2 2.6 5.1 0.9 5.9 1.8 2.6 °F 80 84 80 80 80 80 80 80 80 81 80 81 80 75 - 80 83 - - 79 Load * COD #S 4170 2460 2690 3210 3130 3290 3160 2690 3470 2950 1740 1270 2420 1450 -- 3330 2890 -- 2530 2550 BOD #8 2170 1640 1820 1740 1650 2160 1860 1910 2430 1910 1160 900 1660 980 -- 2030 1660 -- 1590 1570 Removal * COD #8 610 270 430 780 180 750 500 350 870 780 350 370 540 580 -- 360 790 -- 650 660 % 15 11 16 24 6 23 16 13 25 26 20 29 23 40 - 11 27 - 26 26 BOD #8 520 180 260 180 0 370 238 90 430 350 60 250 244 400 -- 80 290 -- 360 333 % Air SCFM Nutr. 24 11 14 10 0 17 13 5 18 18 5 28 15 41 - 4 18 - 23 21 100 100 100 100 100 100 100 200 200 200 200 200 200 300 300 300 300 300 300 300 N,F " ii • " N,P N,P M - • " N,P N,P 11 •• " N,P ------- Table 8. Forced Aeration Trickling Filter, Second Series, continued 00 I Hydr. load Raw Recyc. gpm/ft gpm/ft 0 45 0.50 0.54 0.45 0.54 0.54 0.50 0.50 0.50 Ave. 0.50 0.54 0.54 0.54 0.50 0.50 Ave. 0.52 0.45 0.45 0.45 0. 45 0.50 0.45 0.54 0.54 0.50 0.54 Ave. 0. 49 1 08 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.92 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 Influent COD ppm 4400 4300 4000 4200 .3600 4400 4300 4300 3900 4160 3900 4300 4100 4100 4500 4220 4200 3900 4400 -- 4200 3400 3600 3100 3700 3800 3810 BOD ppm 2500 2600 2600 -- 1900 2200 2800 2600 2600 2480 2500 2400 2700 2500 2500 2520 2800 3000 2700 -- 2500 2100 2100 2100 2400 2400 2460 SS ppm 560 980 600 750 570 730 760 790 1400 810 760 660 950 560 900 770 790 800 830 -- 650 650 570 570 590 600 670 PH 7 7 7.7 8.0 7. 4 7.6 7.5 7.6 7.7 7.7 7.7 7.3 7.3 7.4 7.3 6.9 7.2 7.5 8.8 8.1 - 7.8 7.6 7. 1 8.5 7.5 7.6 7.8 DO AM 2.0 2.3 1.9 3. 1 - - 3.4 2.7 2.5 - 2. 1 - 2.5 1.8 2. 1 _ - - 3.5 1.6 2. 1 - 2. 1 - - 2.3 ppm Temp PM °F 3 3 2. 1 2.2 2.2 2. 4 3.2 2.6 3. 1 2.6 2.6 2.9 2.6 2.4 2. 1 1.8 2.3 2.9 - 2. 4 2.9 1. 5 - 3.9 - 1.9 2.3 2.5 122 118 112 117 122 121 114 118 112 117 116 115 117 120 120 117 110 85 105 104 105 109 108 110 114 106 106 Effluent COD ppm 4200 3300 3500 3300 3200 3900 3500 3400 3550 3600 3700 4000 3200 4100 3720 3600 -- 3700 -- 35.00 3100 3600 2900 3200 3400 3380 BOD ppm 2200 2000 -- 1800 1800 2200 2300 1900 2020 1900 2200 2300 2100 2200 2140 2300 -- 2300 -- 2200 2000 2200 1900 2000 2100 2130 SS ppm 1000 6500 3100 2200 625 1900 750 500 2070 750 670 700 810 1000 790 650 -- 480 -- 630 600 510 580 540 530 570 PH 6.0 5.6 5. 1 6.0 5.4 6.9 6.7 6. 4 6.0 6.5 6.0 6.8 5.7 5.7 6. 1 5.8 - 7. 1 - 5. 8 6.1 5.8 5. 8 5.6 5.7 6.0 DO AM 0.0 0.0 .0.0 0.0 - - 0.7 0.5 0.2 - 0.2 - 0.2 1.0 0. 4 _ - - 1.5 0.5 1.0 - 1.0 - - 1.0 ppm PM 0 0 0.0 0.0 0.0 0.0 0.0 0.8 0.6 0.8 0.2 0.8 0.9 1. 2 1. 1 1.0 1.0 1.6 - 1. 1 1. 1 0.8 - 1.8 - 1.2 1. 4 1.3 Temp °F 121 114 112 115 122 120 112 119 111 116 114 115 117 121 118 117 106 83 108 112 109 109 110 108 108 104 106 Load* COD #8 3180 3420 3470 3040 3130 3820 3420 3420 3100 3330 3390 3730 3560 3420 3580 3540 3040 2820 3180 -- 3340 2460 3130 2690 2940 3300 2990 BOD #8 1810 2070 2260 -- 1650 1910 2230 2070 2070 2010 2170 2080 2340 1990 1990 2110 2030 2170 1950 -- 1990 1520 1820 1820 1910 2080 1920 Removal * COD #s 80 600 510 260 1040 320 550 390 465 260 520 90 870 320 420 440 -- 500 -- 550 220 -- 170 160 350 331 % BOD #8 2 17 17 8 27 9 16 13 14 8 14 2 25 9 12 14 - 16 - 16 9 - 6 5 11 11 320 520 -- 90 350 480 240 560 352 520 170 340 320 240 310 370 -- 290 -- 240 70 -- 170 320 260 242 % Air SCFM Nutr. 16 23 - 6 18 22 12 27 18 24 8 14 16 12 15 18 - 15 - 12 5 - 9 17 12 13 i nn 100 100 100 100 100 100 100 100 100 200 200 200 200 200 200 300 300 300 300 300 300 300 300 300 300 300 ff If fl ' t II If N.P * N.P* n ft " " * N.P* N.P* •i it it ft • it •• •• $ N,P* * Organic load and pounds removal in lbs/1000 cu ft/day. ** Decreasing nutrient addition. ------- 1 Accession Number 5 1 Subject Field & Group 05D SELECTED WATER RESOURCES ABSTRACTS INPUT TRANSACTION FORM Organization National Canners Association, Berkeley, California Title TRICKLING FILTER TREATMENT OF FRUIT PROCESSING WASTE WATERS 10 Authors) Mercer, Walter A. Rose, Walter W. 16 21 Project Designation 12060 EAE Note 22 Citation Berkeley, California, National Canners Association, 1970, 37 pages, 7 figures, 8 tables, and 11 references. 23 Descriptors (Starred First) *Canneries, Industrial wastes, *Biological treatment, Aerobic treatment, Organic wastes, Waste treatment 25 Identifiers (Starred First) Forced aeration - controlled temperature trickling filter 97 Abstract I Two high rate trickling filters were evaluated for treating fruit canning liquid wastes; one was 7. 5 feet deep and had provision for heating the treated waste and for forced aeration; the other was 21. 5 feet deep and was operated at ambient temperatures and with natural aeration; both were packed with a high void ratio plastic medium. Nitrogen added to the cannery waste improved the removal of BOD and COD. In the absence of added nitrogen a thick fungal slime developed with odors characteristic of anaerobic microbial action. More often than not, percent removals declined with increas- ing organic loadings; the pounds of BOD removed per unit volume increased with high loadings. Elevated temperatures were not consistently shown to improve the performance of the experimental filter. Forced aeration was not proven beneficial but maintained higher levels of dissolved oxygen. The top third of the 21. 5 foot trickling filter accomplished 80% of the filter's total BOD removal under a light hydraulic loading. The natural aeration filter maintained a slightly higher dissolved oxygen concentration in the effluent than did the experimental filter with forced aeration. Abstract 01 'Walter W. Rose Institution National Canners Association. Berkeley. California WR:102 (REV. JULY 1969) WRSIC SEND TO: WATER RESOURCES SCIENTIFIC INFORMATION CENTER U.S. DEPARTMENT OF THE INTERIOR WASHINGTON, D. C. 20240 * OPO: 1969-359-339 ------- |