EPA-AA-TEB-511-81-13A
Evaluation of the Grancor Air Computer (Self-Modulating
   Air Bleed) Under Section 511 of the Motor Vehicle
           Information and Cost Savings Act
                           by


                    Stanley L.  Syria
                       June,  1981
               Test  and  Evaluation  Branch
          Emission Control  Technology  Division
     Office of Mobile Source Air Pollution Control
          U.S.  Environmental  Protection Agency

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 6560-26
                      ENVIRONMENTAL PROTECTION AGENCY
                             [40 CFR Part 610],
                            [FRL
                       FUEL ECONOMY RETROFIT DEVICES
          Announcement of Fuel Economy Retrofit Device Evaluation




          for "Grancor Air Computer (Self-Modulating, Air Bleed)"
AGENCY:   Environmental Protection Agency (EPA).









ACTION;   Notice of Fuel Economy Retrofit Device Evaluation.









SUMMARY.:  This document  announces the  conclusions  of the  EPA evaluation




          of  the  "Grancor  Air  Computer  (Self-Modulating  Air  Bleed)"




          device under provisions of  Section  511  of  the Motor  Vehicle




          Information and Cost Savings Act.

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BACKGROUND  INFORMATION;   Section  511(b)(l)  and  Section  511(c)  of  the




Motor  Vehicle  Information   and  Cost  Savings  Act  (15  U.S.C.   20ll(b))




requires that:









(b)(l)   "Upon application of  any  manufacturer of a  retrofit device  (or




prototype  thereof),  upon  the request  of  the Federal  Trade Commission




pursuant to subsection (a),  or upon his own motion, the EPA  Administrator




shall evaluate, in accordance with rules prescribed under subsection  (d),




any  retrofit  device to  determine  whether the  retrofit  device  increases




fuel economy  and  to determine whether  the  representations  (if any)  made




with respect to such retrofit devices  are  accurate."









(c)   "The   EPA Administrator  shall  publish  in  the  Federal.  Register a




summary  of  the  results of  all  tests  conducted  under  this   section,




together with the EPA Administrator's  conclusions  as to -









          (1) the effect of  any retrofit device on fuel economy;









          (2) the  effect  of  any  such  device   on   emissions   of   air




              pollutants; and









          (3) any other information which  the  Administrator determines to




              be relevant in evaluating, such device-"









    EPA  published   final   regulations  establishing    procedures    for




conducting   fuel economy  retrofit  device  evaluations on March  23,  1979




[44 FR 17946].

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ORIGIN OF REQUEST FOR  EVALUATION:   On  February  14,  1980,  the EPA received




a  request  from  Milford  M.  Scott,  Jr.  for  evaluation of  a  fuel  saving




device termed  "Grancor Air  Computer  (Self-Modulating Air  Bleed)".   This




Device is  designed to provide additional air  to  the  vehicle's  air-fuel




induction system, thereby  reducing  fuel"  consumption.   The Device consists




principally of an air  bleed device, a vacuum delay valve,  and connecting




hoses with associated  clamps.   The air  bleed  device consists of a  first




a'fr1 channel which introduces air  continuously into  the positive  crankcase




ventilation  (PCV)  system,  and a  second  channel  which  supplements  the




first channel on a periodic basis.









Availability of  Evaluation Report:  An  evaluation  has been made and  the




results are  described  completely in a report  entitled:  "EPA Evaluation




of  the  Grancor  Air  Computer  (Self-Modulatiing  Air  Bleed)  Device  Under




Section 511 of the Motor Vehicle  Information and  Cost Savings  Act."   This




entire report is contained  in  two volumes.  The  discussions,  conclusions,




and list  of  all attachments are  listed in EPA-AA-TEB-511-81-13A,  which




consists of  14  pages.   The  attachments  are  contained  in EPA-AA-TEB-511-




81-13B,  which consists of  106  pages.   The attachments  include correspon-




dence  between  the  Applicant  and  EPA  and  all  documents  submitted  in




support of the application.









C'opies  of  these  reports  may  be obtained  from the National  Technical




Information Service by using the  above report numbers.   Address  requests




to:

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          National Technical Information Service




          U.S. Department of Commerce




          Springfield, VA  22161




          Phone:  Federal Telecommunication System (FTS) 737-4650




          Commercial  703-487-4650









Summary of Evaluation









The   stated   method   of   operation   of   the   "Grancor   Air   Computer




(Self-Modulating Air  Bleed)" is  that  the Device  is  designed to  provide




additional  air  to  the  vehicle's  air-fuel  induction  system,  therehy




reducing fuel consumption.









The  Applicant  submitted  no  valid test  dalia  with  the  application  for




evaluat'ion.   Analysis  of the information  submitted by  the Applicant  did




not  prove  that  use  of  the  "Grancor  Air  Computer  (Self-Modulating  Air




Bleed)"  would  enable  a  vehicle  operator l:o  improve  a  vehicle's  fuel




economy  under both urban  and  highway driving  conditions.  Further,  the




information did not substantiate the need for EPA testing of the  Device.









Previous EPA  testing  of  other air  bleed  devices  showed that,  leaning  the




fuel-air mixture  gave insignificant  benefits  in terms  of emissions  or




fuel economy.









Thus,  there  is  no  technical  basis for  EPA  testing  of  the Device or  to




support any  claims  for a fuel economy improvement  due  to  the use  of  the




"Grancor Air Computer (Self-Modulating Air Bleed)" device.

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FOR  FURTHER INFORMATION  CONTACT:    Merrill  W.  Korth,  Emission  Control

Technology  Division,   Office  of  Mobile  Source  Air  Pollution  Control,

Environmental Protection Agency, -2565  Plymouth  Road,  Ann Arbor,  Michigan

48105, 313-668-4299.
Date                                   Edward  F.  Tuerk
                                       Acting  Assistant Administrator
                                       for Air, Noise, and Radiation

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EPA Evalulation of the "Grancor Air Computer  (Self-Modulating Air  Bleed)"
under Section 511 of the Motor Vehicle Information and Cost  Savings Act

The following is a summary  of  the  information on the device as  submitted
by the Applicant and the resulting  EPA analysis and conclusions.

1.  Marketing Identification of the Device;

    "Grancor Air Computer (Self-Modulating Air Bleed)"

2.  Inventor of the Device and Patents:

    A. Inventor
       Milford M. Scott, Jr.
       P.O. Box 606
       Oak View, CA  93022
       (805) 649-2037

    B. Patent
       "Copy of patent enclosed" (Attachment A of this evaluation)

3.  Manufacturer of the Device:

    Grancor, Inc.
    929 Olympia Blvd.,
    Santa Monica, CA  90404
    (213.) 394-2771

4.  Manufacturing Organization Principals:

    Joseph Granatelli, President
    Nathan Ellena, Chief Engineer
    Milford M. Scott, Jr., Consulting Engineer

5.  Marketing Organization in U.S./Identity of Applicant:

    Milford M. Scott, Jr., Patent Holder.
    P.O. Box 606
    Oak View, CA  93022

6.  Identification of Applying Organization Principals:

    "Milford  M.  Scott,.  Jr.,   Patent  Holder  ar.d Consulting  Engineer  to
    Grancor, Inc."

    "Person  who  will  represent  the  organization  in communications  with
    the Environmental Protection Agency:

    Milford M. Scott, Jr.
    P.O. Box 606
    Oak View, CA  93022"

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7.  Description of Device:

    A. Purpose of the Device (as supplied by  Applicant);

       "To reduce fuel consumption utilizing  lean-burn concept."

    B. Theory of Operation (as supplied by Applicant):

       "See enclosed  patent  and State of  California  Air Resources Board
       certification." (Attachments A,  B, and C of  this evaluation).

    C. Detailed Description of Construction (as supplied  by Applicant);

       "See enclosed patent."

8.  Applicability of the Device (as supplied  by Applicant);

    "Device  is  applicable  to  all  makes,   models,  etc.,   except  fuel
    injected engines."

    "Two sizes will be marketed:   One  for engine sizes  from 75 C.I.D.  to
    230 C.I.D.,  and the other for engine sizes from 230 C.I.D.  to 450
    C.I.D."

9.  Costs (as supplied by Applicant);

    "Less  than  $20"  per  letter (Attachment  D of  this  evaluation)  from
    Applicant to EPA.

10. Device  Installation,  Tools  and Expertise  Required  (as  supplied   by
    Applicant);

    "See enclosed "Installation  Guide"  (Attachment  E  of this  evaluation)
    and State of California Air Resources Board certification."

11. Device Operation (as supplied by Applicant);

    "See enclosed "Installation Guide"."

12. Maintenance (claimed);

    "See enclosed State of  California  Air Resources  Board certification."

13. Effect   on   Vehicle   Emissions   (non-regulated)   (as   supplied   by
    Applicant):

    "See enclosed State  of California  Air Resources  Board  certification
    and accompanying tabulated test data."

14. Effects on Vehicle Safety (as supplied by Applicant);

    "See enclosed State of  California  Air Resources  Board certification."

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15. Test Results  - Regulated  Emissions  and  Fuel Economy  (submitted  by
    Applicant);

    "See enclosed  State  of California Air  Resources  Board certification
    and accompanying tabulated test data (Attachments  F through P of this
    evaluation)  which  comprise of  the  following:  Scott  Research  Labs,
    Olson  Engineering  Labs,  Automotive  Testing  Labs,   New  York  Air
    Resources Labs, Scott Research Labs,  Environmental Protection Agency,
    Scott Research Labs, Automotive Testing Labs, Yellow Cab Company, and
    Champion Labs."

16. Testing Done by EPA:
    EPA tested this device  several years ago, however, EPA  did not test
    the Device as  part of  this  evaluation for two  reasons.   First, the
    Applicant did  not submit  the prerequisite representative  test data
    which  may substantiate  the  need  for EPA  testing  of   the  Device.
    Second, EPA testing of other  similar devices has shown no significant
    impact  on  fuel  economy.    Therefore,  in accordance  with  40  CFR
    610.30(b) EPA elected not to test the Device.

17. Analysis

    A.   Description of the  Device:

         (1.) The  primary  purpose  of   the   Device,   as  stated  by  the
              Applicant,   is  to  reduce   fuel  consumption, utilizing the
              lean-burn concept.   The Applicant's patent  describes only
              an air  bleed  device which  is  judged capable  of  causing a
              leaning  of  the air-fuel  mixture delivered to  the engine.
              The   California   Air   Resource  Board's   (GARB)    report
              describes,  in addition to the air bleed device described in
              the patent, a vacuum  delay  valve  in the air  bleed  device
              control  signal  and  an  initial  timing  retard  of  four
              degrees.  These additional  feaitures  constitute  more,  than a
              lean-burn  concept.    The   sample hardware  of  the   device
              submitted by the Applicant consisted of an air bleed  device
              and one  vacuum delay  valve  intended to  delay  the control
              signal  to   the air bleed  device.    Based   on the   sample
              hardware and accompanying  Installation Guide,  it appears it
              is not  the  intent  of the  Applicant  that initial timing and
              vacuum  spark   advance  calibrations   be  changed.  Based  on
              this understanding,  it is  judged  the Device  should  cause
              only a  leaning of  the air-fuel mixture.   Considering the
              very  lean   mixture   already  being  used  in most  vehicles
              today, it is difficult to ascertain without testing whether
              further leaning of  the mixtures by the Device would cause a
              reduction in fuel consumption.

         (2.) The theory of  operation given in the Applicant's patent and
              the  GARB  report   agree  with  each  other  in  the   basic
              principle of  operation.   Thai;  is,   one  channel introduces
              air continuously into  the intake manifold, while  a  second
              channel supplements  the first channel on  a periodic basis.

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                                10
          The two documents differ in their description  of  the  device
          in that  the  patent describes an  adjustment  screw which  is
          adjusted  in  order  to  control  the  amount  of  air  bleed
          through the first channel during idle.  The  CARB  report did
          not  mention  the  adjustment  screw.   Further,  the  sample
          hardware  of  the  Device  did  not   include  an  adjustment
          screw.   The  absence of  an adjustment  screw  may cause  an
          engine  idle   and/or  driveabilitzy problem on  some  of  the
          vehicles commonly  being  used.   Other than this  discrepancy
          the theory of operation was adequately described.

B.   Applicability of Device;

     The  applicability  of  the  device  stated  in  the  application
     includes   "all   makes,   models,  etc.,   except  fuel   injected
     engines."   The  statement of  non-applicability to  fuel  injected
     engines   is   judged  to   be   valid.,     The   statement  of   the
     applicability of the Device  to  all other  "makes, models,  etc.,"
     is judged  to be not valid. .  The Device  cannot be installed  on
     non-fuel injected engines that do not possess  an  ignition vacuum
     spark  advance  unit.  Of  course,  other  vacuum signals could  be
     utilized,  however,  the   application  does   not   address   that
     installation  possibility.   Additionally,  the compatibility  of
     the device  with the 1)  sophisticated  emission control  systems,
     2) numerous vacuum operated devices, and  3) many  combinations  of
     component calibrations now existing  on vehicles,  may need  to  be
     determined  on  an   individual  basis.   The  engine  designs  and
     technology  employed by vehicle  manufacturers today  practically
     dictates that any  device  added  to an  engine/vehicle  combination
     be tested in terms of vehicle performance.

C.   Costs:
     The cost cited by  the  Applicant  of "less than $20"  is  judged to
     be  a valid  statement.   This  determination was  based  on  the
     estimated cost of  the individual  components which  are  included
     in the retrofit device kit.

D.   Device Installation - Tools and Expertise Required;

     (1.) The  Applicant  referenced  the  Installation  Guide  and  the
          CARB report.  It  has been determined that  the  installation
          instructions  provided   in   th
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                                 11
          In addition  to the  above items, 'the  instructions  in  the
          CARB  report  also stated,  "Attached to  the carburetor  you
          will  see  three lines."   While  this may  be true  in a  few
          cases, it is not  representative;  of  most carburetors in  use
          today.  It is not uncommon for as many as five or  six  lines
          to be  attached.   The instructions  in  the  CARB report  also
          contained installation  steps  (i.e.  , reset  engine  timing  4
          degrees  retard)   not included  in  the  Installation  Guide
          which accompanied the sample  hardware.

     (2.) The   installation   diagrams   were   judged   to   be    not
          satisfactory.     This    determination    was   made    after
          considering the fact that during vehicle production  many of
          the engines in use today  have vacuum delay  valves  installed
          in  the vacuum  spark  advance  line.   The  diagrams should
          indicate where the small  plastic  tee  (item F in step  no.  3
          of the Installation Guide)  should  be  located relative  to
          any delay valve that may already exist.

     (3.) It was judged that any  individual attempting to  install  the
          Device, at  the  least,  be  able  to read  the  installation
          instructions   and   possess   fundamental  knowledge   about
          internal  combustion  engines.   This includes  being  able  to
          identify  the various engine  components, i.e.,  distributor,
          carburetor,  positive crankcase ventilation  (PCV) valve,  and
          having some  idea  as to where  lihey  can be  located relative
          to the engine.

     (4.) The  installation time  claimed,  by the  Applicant  in  the
          Installation Guide   was  "less  than 10  minutes".   For  an
          individual possessing  a  fundamental  knowledge of  engines,
          the claim is  judged to  be  valid for  some  of the vehicles
          being driven today.   However, it is expected the 10  minutes
          would  be  exceeded for  numerous vehicles  due to  cluttered
          engine compartments  and the need to  trace vacuum lines.

E.   Device Operation;

     The Applicant  refers  to   the  Installation  Guide  which  is judged
     to    contain   installation   instructions,    not    operating
     instructions.   However,   due  to  the  component  design,  there
     appears to be no need for  operating  instructions.  The Device
     appears cabable of functioning without a controlling  action from
     the driver of the vehicle.

F.   De'vice Maintenance:
     The  Applicant  references  the  CARB  report.   The  maintenance
     instructions  provided therein,  include  a functional  check  at
     12,000  miles  and   replacement  if  necessary.   This  is  judged
     reasonable.  Further instructions recommend periodic  cleaning of
     the air  bleed unit  filter.   It was.  judged  that  "periodic"  was
     not  definitive  enough.   Specific  time  or  mileage  intervals

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                                    12"


         should  be recommended.   Further,  maintenance instructions should
         be  stated on  the  Installation Guide.

    G.    Effects on Vehicle Emissions (non-regulated):

         The Applicant  references  the  CARB  report  which  states,  "The
         Applicant states that  the device  will  not cause  the emission
         into the ambient  air of any noxious or  toxic matter that is not
         emitted without  the  device."   Additionally, confirmatory test by
         CARB indicated  no  significant  change  in  aldehyde   levels  or
         exhaust reactivity contributable  to the Device.  Considering the
         design  intent of  the  Device  and  CARB's  test  conclusions,  the
         Applicant's statement is  judged to  be reasonable.

    H.    Effects on Vehicle Safety:

         The Applicant  references  the  CARB  report  which  states,  "The
         Applicant  states   that    the   device,   in  its   function   or
         malfunction,  will not  result  in  any  unsafe  condition."   When
         properly installed  and  maintained, it  appears  unlikely that the
         Device  would  affect  vehicle safety In  normal usage and that the
         Applicant's claim is justified.

    I.    Test Results  Supplied by  Applicant;

         The applicant does  not limit  the  fuel  economy claims to -either
         urban  or highway   driving conditions.    Therefore,   test  data
         generated using both  the  1975 Federal Test Procedure (75 FTP)
         and  the   Highway  Fuel  Economy  Test  (HFET)  should   have  been
         submitted to  EPA as required by  regulation.  These are the only
         recognized test  procedures' '.   The  applicant  did submit data,
         however,  in no instance  were  the  data  generated  using both the
         FTP and HFET.  Additionally, the  test  vehicles used were of the
         1963 to 1971  era  which  is not representative of the vehicles
'  '       From EPA 511 Application test  policy  documents:
         Test Results  (Regulated  Emissions  and  Fuel  Economy):
         Provide all test  information  which is available  on the  effects
         of the device on vehicle emissions and fuel economy.

         The Federal Test  Procedure (40 CFR Part  86)  is  the  only  test
         which is recognized by  the  U.S.  Environmental Protection Agency
         for  the  evaluation  of  vehicle  enissions.   The  Federal   Test
         Procedure and  the Highway  Fuel  Economy  Test  (40 CFR Part  600)
         are the only  tests which are normally recognized  by the U.S.  EPA
         for  evaluating  vehicle  fuel  economy.   Data  which  have   been
         collected in  accordance  with other  standardized  fuel   economy
         measuring procedures (e.g.  Society of Automotive  Engineers)  are
         acceptable  as supplemental  data  to the  Federal Test Procedure
         and Highway  Fuel Economy Data and  will be used, if provided,  in
         the  preliminary  evaluation of  the device.   Data  are  required
         from the  test vehicle(s) in both baseline  (all parameters set  to
         manufacturer's specifications) and modified  forms (with device
         installed).

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                                    13


         commonly used in  the  national fleet  today  in respect to  engine
         design and technology.  The requirement for 75 FTP and HFET  test
         data from vehicles of  recent  vintage  were stated in  two letters
         (Attachments  Q  and  R)  EPA  sent   to   the  Applicant.   In  a
         subsequent letter to EPA (Attechment S), the applicant stated the
         cost of both  the  FTP and HFET  was too expensive  for him.  The
         applicant  further  questioned whether  HFET  data alone  would  be
         sufficient  if    the   advertised   claims   for   fuel   economy
         improvements were  limited  to  highway driving  conditions only.
         EPA responded  (Attachment  T)  by  stating  that  a) evaluation  of
         the current aplication would  be  concluded  using  the available
         information and  b) a  new  application could  be submitted which
         documented the highway-only claims and included  only  HFET data.

    J.    EPA Testing of the Device:

         EPA's  test policy for retrofit devices has a  prerequisite  to EPA
         testing that the  Applicant  submit  test data.  Such data must  be
         generated  from  representative vehicles  and  following  the  1975
         FTP and HFET.   The Applicant did  submit  test data,   however,  it
         did not satisfy  the  prerequisite  criteria.   It  should  be noted
         the Device  was  tested  by  EPA  and  reported (Attachment  L)  in
         December,  1973.   However, that test data  while  still valid, was
         not sufficiently  suited to our  current needs because it did not
         include HFET  data and  because  the  test  vehicles were  of  1971
         vintage or older.

18. Conclusion:
    The Applicant  submitted  insufficient  test  data  to prove  that  the
    "Grancor Air Computer (Self-Modulating Air Bleed)" would  improve  fuel
    economy under  both urban  and highway  driving  conditions.   Under  a
    different name,  this  device was tested  by  EPA in 1973  and found  to
    have no  significant  effect  on  cars of  that era.   More recent,  EPA
    testing of  similar devices  has  also failed  to show  a   fuel  economy
    benefit.  Therefore,  it is unlikely  thai:  installation of  the  "Grancor
    Air Computer  (Self-Modulating Air  Bleed)"  would result in  a  fuel
    economy benefit.

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                                     14

                            List  of  Attachments

Attachment A  United States  Patent,  No.  3,913,541, "Self- Modulating  Air
              Bleed Apparatus and Method for  Internal  Combustion Engine",
              October 21, 1975.

Attachment B  State  of   California   Air  Resource  Board   Staff  Report
              74-21-3,  "Consideration of  STP  Corporation's  Application
              for  Accreditation  of  its  Air  Computer  as  an NOx  Control
              Device  for   1966-70   Class   (b)  Through   (f)   Vehicles",
              November 13, 1974.

Attachment C  State of California Air Resource Board Staff  Report 75-5-6,
              "Supplement    to   Consideration   of    STP   Corporation's
              Application for Accreditation  of its  "Air  Computer"  as  an
              Exhaust  Emission  Control  Device  for  1955-65  Model-Year
              Class (b-f) Vehicles", March 17, 1975.

Attachment D  Letter  from  Milford  M.  Scott  to  Peter  Hutchins,  EPA,
              February 14, 1980.

Attachment E  Pamphlet,  "Installation Guide",  for Grancor  Air  Computer
              (Self-Modulating Air Bleed).

Attachment F  Pamphlet   "Summary   of  Mileage  Performance   Tests",   for
              Grancor Air Computer (Self-Modulating Air Bleed).

Attachment G" Scott Research Laboratories,  Inc.  Report SRL  2211  01 1273,
              "Steady  State  Exhaust  Emissions  and  Fuel  Consumption
              Evaluation  of  an  STP  Modulating Air  Bleed", December  18,
              1973.

Attachment H  Olson Engineering, Inc.  Report, "Exhaust Emission  and Fuel
              Consumption   Measurements   1955-1965    Model   Vehicles",
              July 2, 1974.

Attachment I  Tests performed by Automotive  Testing  Laboratories, Denver,
              Colorado,   1970   Chevrolet    Nova,   230   C.I.D.   engine,
              August 18, 1973.

Attachment J  Tests  performed by  New  York  Air  Resources  Laboratories,
              1969 Plymouth Van,  225 C.I.D. engine, December 4&5, 1973.

Attachment K  Scott Research Laboratories,  Inc.  Report SRL  2186  01 1073,
              "Emission  and Fuel  Consumption Evaluation  of a  Prototype
              STP Emission Control System", October 19, 1973.

Attachment L  Environmental   Protection   Agency,    TEB   Report   74-19,
              "Evaluation of the STP Modulating Air Bleed", December 1973.

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                                    15
Attachment M  Scott Research Laboratories, Inc.  Report  SRL 2209 01  1273,
              "Steady-State Fuel  Consumption Evaluation  of a  Modulating
              Air Bleed", December 18, 1973.

Attachment N  Automotive  Testing  Laboratories,   Inc.  Altitude Testing,
              1966 Dodge, Car Number: 025, August 16, 1973.

Attachment 0  Letter  from  J.   H.   Davidson,   Yellow  Cab  Company,   to
              Floyd J. Wheeler,     STP     West      Coast     Operations,
              September 13, 1974.

Attachment P  Champion Laboratories',  Inc'. Memorandum to  H. Gaither  from
              C. Casaleggi, "STP Modulating Air Bleed",  May 16,  1974.

Attachment Q  Letter  from Merrill W.  Korth, EPA,  to  Milford  M.   Scott,
              November 7, 1980.

Attachment R  Letter  from Merrill W.  Korth, EPA,  to  Milford  M.   Scott,
              February 26, 1981.

Attachment S  Letter  from Milford  M.  Scott to  Merrill  W.  Korth,  EPA,
              April 17, 1981.

Attachment T  Letter  from Merrill W.  Korth,, EPA,  to  Milford  M.   Scott,
              May 1, 1981.

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                             16
                                           EPA-AA-TEB-511-81-13B
                    Attachments to
Evaluation of the Grancor Air Computer (Self-Modulating
   Air Bleed) Under Section 511 of the Motor Vehicle
           Information and Cost Savings Act
                       June,  1981
               Test  and  Evaluation  Branch
          Emission Control Technology Division
     Office of Mobile Source Air Pollution Control
          U.S.  Environmental  Protection  Agency

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                                     17


                            List of Attachments

Attachment A  United States  Patent,  No.  3,913,541,  "Self-  Modulating Air
              Bleed Apparatus and  Method for  Internal  Combustion Engine",
              October 21, 1975.

Attachment B  State  of   California   Air  Resource  Board   Staff  Report
              74-21-3,  "Consideration of  STP  Corporation's  Application
              for  Accreditation of  its  Air  Computer  as  an  NOx Control
              Device  for   1966-70  Class   (b)  Through   (f)   Vehicles",
              November 13, 1974.

Attachment C  State of California  Air Resource Board Staff  Report 75-5-6,
              "Supplement    to   Consideration   of    STP   Corporation's
              Application for  Accreditation  of its  "Air  Computer"  as  an
              Exhaust  Emission  Control  Device  for  1955-65  Model-Year
              Class (b-f) Vehicles", March 17, 1975.

Attachment D  Letter  from  Milford  M.  Scot.t  to  Peter  Hutchins,  EPA,
              February 14, 1980.

Attachment E  Pamphlet,  "Installation Guide",  for  Grancor Air  Computer
              (Self-Modulating Air Bleed).

Attachment F  Pamphlet   "Summary   of  Mileage  Performance  Tests",   for
              Grancor Air Computer (Self-Modulating Air Bleed).

Attachment G  Scott Research Laboratories, Inc. Report SRL  2211  01 1273,
              "Steady  State   Exhaust   Emisfsions   and  Fuel  Consumption
              Evaluation  of  an STP  Modulating Air  Bleed", December 18,
              1973.

Attachment H  Olson Engineering, Inc.  Report:, "Exhaust Emission  and Fuel
              Consumption   Measurements   2955-1965    Model   Vehicles",
              July 2, 1974.

Attachment I  Tests performed by Automotive Testing  Laboratories, Denver,
              Colorado,   1970   Chevrolet   Nova,   230   C.l.D.   engine,
              August 18,  1973.

Attachment J  Tests  performed   by  New York   Air  Resources  Laboratories,
              1969 Plymouth Van, 225 C.l.D.  engine, December 4&5,  1973.

Attachment K  Scott Research Laboratories, Inc. Report SRL  2186  01 1073,
            .  "Emission  and  Fuel  Consumption Evaluation  of  a  Prototype
              STP Emission Control  System",  October 19, 1973..

Attachment L  Environmental    Protection    Agency,    TEB   Report    74-19,
              "Evaluation of the STP Modulating Air Bleed",  December 1973.

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                                     1&
Attachment M  Scott Research Laboratories, Inc.  Report  SRL 2209 01  1273,
              "Steady-State Fuel  Consumption Evaluation  of a  Modulating
              Air Bleed", December 18, 1973.

Attachment N  Automotive  Testing  Laboratories,   Inc.   Altitude Testing,
              1966 Dodge, Car Number: 025, August 16, 1973.

Attachment 0  Letter  from  J.  H.   Davidson.,   Yellow  Cab  Company,   to
              Floyd J. Wheeler,     STP    West      Coast     Operations,
              September 13, 1974.

Attachment P  Champion Laboratories,  Inc. Memorandum  to  H. Gaither  from
              C. Casaleggi, "STP Modulating Air Bleed",  May 16,  1974.

Attachment Q  Letter  from Merrill W.  Korth, EPA,  to  Milford  M.   Scott,
              November 7, 1980.

Attachment R  Letter  from Merrill W.  Korth, EPA,  to  Milford  M.   Scott,
              February 26, 1981.

Attachment S  Letter  from Milford M. Scott, to  Merrill  W.  Korth,  EPA,
              April 17,  1981.

Attachment T  Letter  from Merrill W.  Korth, EPA,  to  Milford  M.   Scott,
              May 1, 1981.

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                                                    19
                                                                           Attachment A
United  States Patent   n<>i
Scott, Jr.
                         in I     3,913,541
                         1451   Oct.  21, 1975
I 54 |   SELF-MODULATING AIR IJLEED
      APPARATUS AM) METHOD FOR
      INTERNAL COMBUSTION ENGINE
[75]   Inventor:  Milford M. Scott. Jr.. Oak View.
                Calif.

[ 73 |   Assignee:  STP Corporation. Fort Lauderdale.
                Fin.

(221   Filed:     Feb. 8, 1974

(2 I |   Appl. No.: 440,768


[52|   U.S. Cl....  123/119 D; 123/1(9 B; 123/119 DB;
                                       123/124 R
[51]   Int. Cl.-	F02M 23/04
[5S]   Field of Search	  123/1 19 B. 1 19 DB. 124 R,
                                       123/119 D

[561             References Cited
           UNITED STATES PATENTS
2.I52.02.X    3/1939  Church	 123/124 R
2.683,957    9/1954  Gulp	 123/124 R
3.034.4V2   5/1962   llarnmii	 123/124 R
3.176.670   4/1965   Sinhalili	 I2.V1PJ It
3.242.9)5   3/IV66   Ul;ickcr	 I2.VI19B
3.46.1.132   K/1W;   Kricck	 123/1 IV »
3.X09.035   5/1974   \Vinton	.'.	 12.VU9B

Primary Examiner—Wendell E. Burns
Attorney, Agent, or f-'irm—Molin:ire, AHegretti. Newitt
& Wile-off
157]
ABSTRACT
The disclosure describes a self-modulating air bleed
system in wlm:h air is introduced continuously into the
intake  manifold  of  an  internal combustion engine
through a first channel and is introduced periodically
into the  intake manifold  through a second channel
which is modulated  by  the vacuum conduit used to
control the. vncuum advance unit of the engine spark
distributor. The first channel  is manually adjusted in
order  to control the amount of air bleed while the en-
gine is idling.

           11 Claims, 5 Drawing Figures
              50
          54
          10

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U.S. Patent   Oct. 21, 1975
Sheet I of ?.    3,913,541
                                                      80
                                               92

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U.S. Patent  Oct. 21, 1975    sheet 2 of 2    3,913,541
                          21
                          97
                                      FIG.4
      \\X\\\ \^-
                                        FIG.5

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                         1
                                              3,913,541
  SELF-MODULATING AIR HLEKD APPARATUS
  AND METHOD FOR INTERNAL COMBUSTION
                     F.NCINE

    BACKGROUND AND SUMMARY OF THE
                   INVENTION
  This invention relates to an apparatus and method for
controlling the exhaust emissions of an internal com-
bustion engine and more particularly relates to an ap-
paratus and method for automatically controlling the
amount of air bled into an intake manifold of an inter-
nal combustion engine.
  Recently. Congress has enacted legislation regulating
the exhaust emissions produced by new vehicles sold in
the United States. California is the lead state in requir-
ing similar control of the exhaust emissions of used ve-
hicles. At the present lime, used vehicles typically have
closed crankcase  ventilating systems, but do not have
more sophisticated types of emission control apparatus.
  With the advent of legislation regulating the exhaust
emissions of used  vehicles, it is important to provide in-
expensive exhaust emission control equipment that can
be easily  installed on  such vehicles and can be main-
tained at low cost.
  The applicant has invented an emission control sys-
tem which is inexpensive to manufacture, contains only
one moving part, and can be installed on a vehicle by
using only a pocket knife. One feature of the invention
is the discovery that exhaust pollutants can be substan-
tially reduced by  bleeding air into the intake manifold
of an internal combustion engine in an amount modu-
lated by  the pressure in the vacuum advance line used
to operate the vacuum control unit of the engine spark
distributor.
  According to another feature of the invention, one
air channel between  the  atmosphere and the intake
manifold is continuously open to supply air at all times
when the engine  is running, and a second air channel
has an opening which is modulated by the pressure in
the spark distributor  vacuum  advance line of the en-
gine. When the engine is idling and at full throttle, the
second channel is closed, and at operating conditions
between idle  and full throttle, the second channel is
opened so that air is supplied both through the first and
second channels.
   Accordingly, it is a  primary  object of the present in-
vention  to provide an air bleed system which can be
quickly and economically installed on existing vehicles
of the type having a throttle valve movable within a car-
buretor between an idle position and an open position.
   Another object of the invention is to provide an air
bleed system of the foregoing type in which a first chan-
nel continuously admits air into the intake manifold of
an internal combustion engine. A second channel is
closed when the  throttle valve of the engine is in the
idle and  open positions, and is opened when the throt-
tle valve is moved between the idle and open positions.
   Still another object of the present invention is to pro-
vide a system of  the foregoing type  in which the first
channel  may be manually adjusted in order to control
the amount of air bled  into the intake manifold  while
the engine is idling.
   Yet another object  of the invention is to provide an
air bleed system of the foregoing type in which the sec-
ond channel is controlled by valve  means utilizing  a
flexible diaphragm that is operated by the pressure in
the spark advance line connected to the engine distrib-
    22   "                  2
   mor spark advarce unit, nnd in which the air is hied
   into the positive crankcase ventilation system of the en-
   gine.

5         DESCRIPTION OF THE DRAWINGS
     These and other objects, advantages and features  of
   the present invention  will appear  in connection with
   the accompanying drawings, wherein:
     FIG. I is a fragmentary, isometric view of an exem-
10 plary engine employing a preferred form of air bleed
   system made in accordance with the present invention;
     FIG. 2 is a fragmentary, schematic, cross-sectional
   view of the carburetor shown in FIG. I;
     FIG. 3 is a front elevational view of the air bleed sys-
15 tern shown in FIG.  1;
     FIG. 4 is a cross-sectional view taken along line 4—4
   in FIG. 3 in which fittings are shown connected to the
   ends of the air bleed system; and
     FIG. S is a cross-sectional view taken along line 5—5
20 in FIG. 4 with the fittings removed.

          DESCRIPTION OF THE PREFERRED
                    EMBODIMENT
     Referring  to the drawings,  an  exemplary internal
   combustion  engine 6  for use in connection with the
   present  invention basically comprises  a carburetion
   system 17, a sp:irk distributing  system 36 and a closed
   crankcase ventilating system 50.
     Engine 6 is of conventional design and may comprise
   a  cylinder block 8 having eight  cylinders arranged
   therein. Lubrication is provided to  pistons which recip-
   rocate within the cylinders by a crankcase 10 whrch is
   normally filled with engine oil..Combustion chambers
   above the pistons are controlled by a conventional set
   of exhaust valves and intake valves that are covered  by
   valve covers 12, and 14. A fuel-air mixture is supplied
   to the engine by an intake manifold 16. In a well known
   manner, the pistons operate on a  four stroke cycle in
   which the pistons and intake valves cooperate in order
   to maintain the:  intake manifold at a partial  vacuum
   that draws the fuel-air  mixture into the combustion
   chambers.
     Carburetion system 17 comprises an  air cleaner  18
   which filters the  air drawn into an air horn or inlel  22
   of a standard carburetor 20. During the engine warm-
   up cycle, the amount of air flowing through the air inlet
   is controlled by  a conventional choke  valve 24. The
   carburetor also comprises a carburetor throat 26 (FIG.
   2) that includes a venturi 28 in which air is mixed with
   fuel from  a carburetor bowl (not shown) to form a fuel-
   air mixture.
      A conventional throttle valve 30 in the form of a cir-
   cular disc is rotatably mounted in the throat of the car-
   buretor by a pin 32 which defines an axis of rotation 34.
   The position of  the throttle valve  controls the flow of
   the fuel-air mixture into an intake chamber 35 which
   comprises the portion of the carburetor throat below
   throttle valve .50, as well as intake manifold 16.
      Spark distributing system 36  comprises a vacuum ad-
   vance control port 38 which is formed by a cylindrical
   tubular fitting 40. When throttle valve 30 is in  the idle
   position shown in solid  lines in FIG. 2, port 38 is  ex-
   posed to atmospheric pressure  through the carburetor
   throat so  that the port is held at atmospheric air pres-
   sure. As throttle valve 30 is opened to cruise position
   C shown in phantom  in FIG. 2, port 38 is shielded from
   atmospheric pressure so that the partial vacuum cxist-
25
30
35
40
45
50
55
60
65

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                                             3,913,541     23-
                        3                                                    4
ing in intake manifold 16 reduces the pressure in the    over opposite ends of the T-fitting body 68 in the man-
port. However, when the throttle is advance to open    ner shown in FIG. 1.
position O shown in phantom in FIG. 2, port 38 is again      The engine is started, and the throttle valve is moved
exposed  to  the  atmosphere through  the  carburetor    to the idle position shown in  solid lines in FIG. 2. Ad-
throat, so that the port is held at atmospheric pressure.  5 justment screw 97 is then  adjusted to reduce exhaust
  The pressure maintained in port 38 by the position of    pollutants to the desired value. While  the engine is
throttle valve 30  is communicated to a  conventional    idling, or anytime at which the throttle valve is in  the
vacuum advance unit 45 by hoses 42 and 44. Unit 45    idle position, diaphragm 108 is biased against valve seat
controls a conventional spark distributor 46 which in-    84 so that no air flows, through channel 92  into cham-
cludes a set of breaker points that create high potential  10 her 79. However, air continuously flows through chan-
sparks from a coil 48. In a well-known manner, the    nel 88 and  through hose 56 and fitting  58 to intake
sparks are distributed to spark plugs' that fire the fuel-    manifold 16.
air mixture in each of the combustion chambers. The       When  throttle valve 30 is moved to the cruise posi-
ignition wires connected to distributor 46 and coil 48    tion C (FIG. 2), the reduced pressure created in port
have been omitted to more clearly show the parts rele-  15 38 moves diaphragm J108 to the left (as shown in FIG.
van! to the present invention.                     '     4) away  from valve seat 84  so that air is  drawn into
  Closed crankcase ventilating system 50 comprises a    chamber 79 through channel 92 and recess 86. At this
positive crankcase ventilator valve 52 which is in com-    point in  time, air is  bled into the intake manifold
munication with crankcase 10. Valve 52 comprises a    through  both channel  88 and channel 92.
conventional check valve which normally allows crank-  20    When  throttle  valve 30 is moved to open position O
case fumes to be drawn  through hoses 54 and 56 into    (FIG. 2), port 38 again is raised to atmospheric air
a tubular fitting 58 that  is drilled into intake chamber    pressure  so that diaphragm 108 again is biased against
35 (FIG. 2).                                          valve seat 84 to prevent air from flowing through chan-
  Referring to FIGS. 1 and 4, a preferred form of self-    nel 92 into chamber 79; however, air continues to flow
modulating air bleed system 62 made in accordance  25 through  channel 88 into chamber 79 and intake mani-
with the  present invention and adapted for use in con-   - fold 16.
nection with engine 6 comprises a hollow T-fitting 64       By using  the foregoing  method and apparatus, ex-
having a neck 66 and a  body 68. The system also uti-    haust pollutants may he substantially reduced by a sys-
lizes a hollow Y-fitting 70 having branches 72, 73 and    tem which is economical and convenient to install on
a neck 74. The T-fitting and the Y-fitting are intercon-  30 conventional vehicles.
nected with the hoses in the manner shown in FIG. 1-       Those  skilled in the art  will  recognize that a single
   Referring  to FIGS. 3-5, system 62 also comprises a    preferred embodiment has been disclosed and that this
valve body 76 including a cylindrical tube 78 which de-   . embodiment may be nltered  and modified without de-
fines a chamber 79 having a center line 80. Tube 78 has    parting from the true spirit and scope of the invention
an outer end portion which  defines a cylindrical stem  ^5 as defined in the accompanying claims.
surface 81 and a cylindrical retainer surface 82. The       What is claimed is:
tube has an  inner end portion which defines a circular       1. In an internal combustionenginecomprisingacar-
valve seat 84 and a ring-shaped recess 86 which sur-    buretor  throat for producing a fuel-air mixture, an in-
rounds the valve seat and is concentric with the valve    take chamber maintained at a partial vacuum by the
seat. A cylindrical channel  88 is drilled into the valve    engine, a throttle valve located between the carburetor
body and consists of a cylindrical horizontal leg 89 and    throat and the intake  chamber, a spark distributor in-
a cylindrical vertical leg 90. Another cylindrical chan-    eluding  a vacuum-controlled  spark advance unit,  a
nel 92 is drilled parallel to center line 80 into recess 86.    spark advance control port in the carburetor throat ad-
Both channels 88 and 92 communicate with the atmo-    jacent the throttle valve, a first conduit for connecting
sphere through a disc or baffle 94 and a toroidal filter    the spark advance unit to the control port, and a sec-
96.                                                 ond conduit  connected to  the intake chamber, im-
   The size of channel 88 may be adjusted by an adjust-    proved  apparatus  for automatically  regulating  the
ment screw 97 having a conical tip 98 which enters the    amount  of air admitted into  the intake chamber in re-
junction between channel legs 89 and 90. Screw 97 is    sponse to varying engine load conditions  comprising in
biased outward  away from  the  valve body by  a coil    combination:
spring 99.                                               a valve body for defining  a first chamber, a second
   As best shown in FIG. 4, system 62 also comprises a        chamber and a valve seat, first channel means for
cover 100 having a hollow stem 102 and a dome 104        continuously admitting air into the second conduit,
that defines a chamber 106  located opposite chamber  „.    means for manually adjusting the size of the first
79, A flexible diaphragm 108 is normally biased against        channel means in order  to regulate the amount of
valve seat 84 in order to separate chambers 79 and 106.        air flowing into the intake chamber through the
When diaphragm 108 is biased against valve seat 84, air        first  channel mej.ns. second channel  means for ad-
is prevented from entering chamber 79 by way of chan-        mining  air into the second conduit,
nel 92 and recess 86.       "                        60   separation means for cooperating with  the valve seat
   The preferred form of operation and the method as-        to separate the first chamber, the second chamber
pect of  the  preferred embodiment will  now  be de-        and  second channel means, said separation means
scribed.  In order  to install  system 62 in the engine        being moved from the valve seal in response to an
shown hi FIG. 1, T-fitting 64 and  Y-fitting 70 are at-        increasing vacuum signal differential and being
tached to stem 102 and  tube 78 in the manner shown  ,-    moved  toward the valve seat  in response to * de-
in FIG. 4. Hoses 54 and 56 are  then cut and  inserted        creasing vacuum signal differential.
over the ends of the Y-fitting in the manner shown in       third conduit means for connecting the second cham-
F1G. 1. Likewise, hoses 42 and 44 are cut and inserted        ber  to the second conduit, and

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                                                      24
                                              3,913,541
  fourth conduit means for connecting the first cham-
    ber to the first  conduit, said separation  means
    being  movable away from the valve scat to permit
    nir flow into the second chamber via the second
    channel means when the vacuum signal differential
    increases, whereby in operation, the combustion of
    the fuel-air mixture is improved and exhaust emis-
    sions are reduced.
  2. Apparatus, as claimed in claim 1, wherein the en-
gine further comprises a crankcase and a vent for trans-
mitting crankcase fumes, and wherein the second con-
duit connects the crankcase vent to the intake cham-
ber.
  3. Apparatus, as claimed in claim 1, wherein the first
channel means comprises an orifice in the valve body
extending into the second chamber.
  4. Apparatus, as claimed in  claim 3, wherein the
means for manually adjusting comprises:
  a threaded hole terminating in the  orifice, and
  a screw threaded into the hole.
  5. Apparatus, as claimed in claim 1, wherein the sep-
aration means comprises a flexible diaphragm in said
valve body.
  6. Apparatus, as claimed in claim 5, wherein the first
chamber and second chamber are arranged on opposite
sides  of the diaphragm means.
  7. Apparatus, as claimed in claim 6, wherein the
valve body comprises a  cylindrical tube defining the
second chamber, said tube having a  circular end por-
tion defining the vnlve seat.
  8. Apparatus, as claimed in claim 7, wherein the sec-
ond channel means comprises:
  a ring-shaped channel in contact with the diaphragm
    means arranged concentric  to and surrounding the
    tube; and
  an  orifice in the valve body .connecting the atmo-
    sphere to  the ring-shaped channel.
  9. Apparatus, as claimed in claim 7, and further com-
prising a  toroidal  filter surrounding  the tube  and dis-
   posed between the atmosphere and the first and second
   channel means, whereby nir entering the first and sec-
   ond channel means is filtered.
     10. A method of automatically regulating the amount
5  of air admitted into the intake chamber of an internal
   combustion engine having a carburetor throat for pro-
   ducing a  fucl-a r mixture, a throttle valve located be-
   tween the carburetor throat and  the intake chamber.
   said throttle valve being rotatable into an idle position
10 in which the flow of the fuel-air mixture into the intake
   chamber  is substantially reduced and rotatable into an
   open position in which the flow of the fuel-air mixture
   into the intake chamber is substantially unrestricted, a
   spark distributor including a vacuum-controlled spark
'^ advance unit and a control port in  the carburetor throat
   adjacent  the throttle valve, a first conduit for connect-
   ing the spark advance unit to the control port, an en-
   gine crankcasi:, a  vent  for  transmitting crankcase
   fumes, a  second conduit for connecting the crankcase
   vent to the intake chamber, a first channel between the
   atmosphere and the second  conduit,  and a second
   channel between the atmosphere and the second con-
   duit, said method comprising the steps of:
     opening the first channel so that air is continuously
       admitted to the intake chamber;
     closing the second channel in response to a vacuum
       signal when the throttle valve is in the idle position
       and the open position; and
     opening the second channel when  the throttle valve
       is between the idle position and  the open position
       in  response  to a  higher  vacuum  signat whereby
       combustion of the fuel-air mixture is improved and
       exhaust emissions arc reduced.
     II. A  method, as claimed in claim  10, and further
   comprising  the  step of adjusting the six.e  of the first
   channel to reg.ulate the amount of air flowing into the
   intake chamber when the engine is idling.
20
25
30
35
                                                   40
                                                   45
                                                   50
                                                   55
                                                   60
                                                   65

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                                              25                Attachment. B
                                     State of California.                 ;
                                     AIR RESOURCES DOARD
                                      November 13, 1974
                                         Staff Report
             •      '                        74-21-3
\       ' :                Consideration of STP Corporation's Application
|  '          •       for Accreditation of its Air Computer as an f!0x Control
i.           .           Device  for  1966-70 Class .(b) through (f) Vehicles

                 I.    Introduction
                       This report is a staff  evaluation of the STP Corporation's
                       application for accreditation of its Air Computer  NOx control
                       device for 1966-70 model vehicles with .engine size classifications
                       (b) through (f).  The application excludes  those vehicles
                      -equipped with a vacuum  advance  only or  centrifugal advance  only
                       distributor.  At  its October 9, 1974 meeting, the  Board  accredited
("  V          "                                    .   .
 ;~/                   the Air Computer  device for class  (a) vehicles.

                 II.   System Description
                       The STP Air Computer system consists of a  vacuum  spark  advance
    .      •    .         delay device which  essentially 
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                                                26
                Consideration of STP Corporation's Application  for
                Accreditation of its Air Computer as an ''Ox  Control
                Device for 1966-70 Class (b) through (f) Vehicles        November 13, 1974
o       .                                                                     .    .
                      advance is fully restored after 2 to 3  minutes of  drivino

                      at cruise conditions.  The effect of the delay valve  is the

                      same as VSAD during the CVS 1972 (CVS-1) test driving cycle,
                                              .. »•                    *      *
                      and is similar to VSAD during the first fevi minutes of a

                      cruise condition.


                      The modulating air bleed valve allows additional  air  into the'

                      intake manifold through the PCV (positive crankcase ventilation)

                      lines as  a  function of the two vacuum signals that it receives.  The

                      two sources of the vacuum signals are the carburetor vacuum port

                      and the  intake manifold PCV port.  The air bleed valve is detailed

                       in Figure 3.  The air bleed dees not occur at idle, during hard

                       accelerations nor decelerations.  f-!axinun air flow occurs at

                      moderate speed  (35-50 mph) cruises v.'hen both the carburetor port

                       and  intake manifold  vacuum are at 15-16 inches of mercury.  The

                       applicant submitted  a typical air flow curve of the air bleed

                       valve which is  shown in  Figure 4.  The curves show a maximum

                       flow rate of 1.8  standard cubic  feet per minute;  Tests conducted

                       at the Air Resources Board Laboratory  show  agreement with this

                      • value.


                       The third valve,  an  8-second  delay  valve,  is also  part of the  air

                       bleed portion of  the system.   Its function  is to  delay operation

                       of the air bleed  for 8  seconds after a  heavy acceleration.  This

                      .delay valve is  used  to  improve  vehicle'driveability.

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                                27
Consideration of STP Corporation"' s Application  for
Accreditation of its Air Computer as  an  '.'Ox Control
Device for 1966-70 Class (b) through  (f) Vehicles         November  13,  1974
III.  Compliance with Emission Standards

      An accredited NOx control device must achieve an  average  42%

      reduction 'in NOx from baseline twhen tes'isd by the hot CVS-1972

      test procedure, and must be effective up to and including 55

      mph.  In compliance with this, requirement the applicant sub-

      •mitted a report from Olson Engineering Inc. (Appendix A)  which

      contains test data for 20 vehicles, four for each engine size

      class (b) through (f).  These data are summarized as follows:

                         Hot-Start CVS-1972 Test  55 moh Steady-State Test*



      Avg. Baseline

      Avg. w/Davice

      Avg. Reduction  (%)  38

    •  *Results  shewn  are stabilized concentrations recorded after 3 to 6

-  -      minutes  at  a 55 mph normal road load cruise.


      The staff conducted confirmatory emission  tests  on four vehicles,

      one each  from engine size classes  (b),  (d) ,  (e)  and  (f).  These

      vehicles  were:

           1970  Ford,  200 CID,  1-bbl,  automatic  transmission

           1967-Kercury, 289  CID,  2-bbl ,  automatic  transmission

           1970  Plymouth, 318  CID, 2-bbl, automatic transmission

           1969  Dodge, 383 CID, 4-bbl „ canual  transmission
HC
3.27
2.04
38
gm/mi
CO
42.28
31 .;!)2
25
NOx
5.39
2.83
48
Concentrations
HC(ppm) C0(2) flOx (OCT.)
166
117
30
- 0.67
0.44
34
2713
2107 •';
22 !
                                3.

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HC
4.62 .
3.22
30
gm/mi
CO
41.68
38.29
8 •
NOx
4.14
2.00
52
Concentration
HC (pom) CO (I) MOx (com)
195
157
20
1.43
1.28
n
2248
172S
21
Consideration of SIP Corporation's Application  for
Accreditation of its Air. Cct.*puter ss an NOx  Control
Device for 1966-70 Class (b) through (f) Vehicles             liove.r.ber 13,  157

                              28

                      Hot-Start CVS-1972 Test  55 rr.oh  Steady-State  Test*
      Avg. Baseline

      Avg. W/Device

      Avg. Reduction
       (X)                   -  .     '

      *Results shown are concentration:; measured after 4.5 minutes at

       a  55 mph normal road load cruise.


      Based on the above tests, the staff concludes that compliance with

      emission standards- has been demonstrated.

 IV.   Compliance with General Standards

      In  addition to meeting the emission standards, an NOx control device

      must satisfy other requirements.outlined balow:

      A.   Noxious or Toxic Emissions

           The applicant states that the device will not cause the emission

           into the ambient air of any noxious or toxic matter that  is not

           emitted without the device.


      B.   Unsafe  Conditions                                   •   .

           The applicant  states that the device,  in  its function or

           malfunction, will  not  result  in any  unsafe  conditions.

               s
       C.   Aldehydes  and  Reactivity

           The Air Resources  Board  Laboratory's  confirmatory test  of ths

           Air Computer device indicates that no significant change

           in aldehyde levels or  exhaust reactivity  is produced  by the

           device.

-------
                                                29
                 Consideration of STP Corporation's  Application  for
                 Accreditation of its Air Ccc.putcr as  an  ,'iOx  Control                       .   'r
                 Device for 1956-70 Class (b)  through  (f)  Vehicles.            November  13,  197'
 ""*-•-*
                       D.   Driveability
                           The applicant submitted data  of driviability tests  conducted
                           by Olson Engineering, Inc.  (see Appendix  B).  These data are
                           summarized below:          '
                                             "  "                 Demeri ts
                               Vehicle                  Baseline             Device
                               1968 Chevrolet-250 CID    0.7                  0.
                               1968 Ford-289 CID         0                   30.7
                               1968 Buick-440 CID      .  0                    0
                               1970 Chevrolet-350 CID    0   '         '       0
                               Total                     0.7                 30.7

                           Confirmatory  tests were conducted by the Air Resources Board
''--••                        Laboratory.   The following are the results  of these tests.
                                        '                   .--    Demeri ts
                               Vehicle                   Baseline        Device
                               1967 Mercury - 289 CID       54.5          44.0
                               1970 Plymouth - 318 CID      • 5.0           7.0
                               Total                         59.5          51.0

                            It  is  noted  in  the applicant's data  that  the  1958  Ford,  289
                            CID, received 30.7 demerits; with the Air  Computer  device
                            Installed.   These demerits were  primarily the result  of  obser-
                            vations  of a trace to moderate presence of hesitation, sturr.ble
                            and stretchiness during acceleration of the vehicle.
                   Wi'il  Tpt/  ocovr  fn

-------
     r
 ..  %',          Consideration of STP Corporation's  Application for
               Accreditation of its Air Computer as  an i;0x Control
               Device  for 1066-70 Class (b) through  (f) Vehicles        Moveirber 13, 1074

Q
                         This deterioration in driveability  is associated with the
                         VSAD method of oxides of  nitrogen control.  It is the opinion
                         of  the staff, that the Air Computer  device will not produce
                         effects on driveability more adverse  than those from previously
                         accredited VSAD-type NOx devices.
                      E. Fuel Economy
                         The applicant did not submit any test data  concerning  fuel
                         economy.  Based on ARB test data, it is the opinion of
                          the staff that use of the device would result in  fuel
                          penalties similar to other VSAD type device.
                 •   '        YEP.OUJ  CAG TfesT 0is Pi/res  THIS  A a" TH.&
                             GxpaRfEMceo Ho FUEL PP/IA^TY
                      F.  Engine Effects
O         •             ~~""
       .   '          .     The applicant contends that the spark delay valve, which
                          restores full vacuum advance during a prolonged cruise,
                         . satisfies the requirement of positive protection against
                          sustained spark  retard at 6!) mph.  The staff concurs with
                          this contention.  The staff has no other reservations con-
                          cerning the device's effect on vehicle engines.
                       G.  System Durability
                          The applicant submitted  a  letter from the  Yellow Cab Company
                          (Appendix C) to demonstrate  system durability.  Yellow Cab
                          stated that it has  accumulated a total of  more than 378,000
                          miles on twelve vehicles equipped  with the STP Air Computer
                          device, and th-it all devices are still functioning.  The
.  '•""•                       maximum mileage accumulated  on a vehicle with a device
                          Installed was ;5,COO miles.  No emission tests were conducted
                          on the vehicles.

-------
                             31



Consideration of STP Corporation's  Application for

Accreditation of its Air Computer as  an i.'Ox Control

Device for 1956-70 Class (b)  through  (f)  Vehicles        November 13, 1974
          The applicant also submitted  bench  test data  to demonstrate the



          cycling durability of the modulating  air bleed unit.  Ten units



          each withstood 10,000,000 diaphram  movement cycles  at room



          temperature.  This deflection cycle represents the  conditions



          of zero to maximum air flow.   These data  indicate that  the
        ' •            •


       :   air bleed unit has a life expectancy beyond  the  useful  life .



          of the vehicle.





          Based on this above information,• on the fact that STP  supplies



          similar and identical spark delay valves  to  new  car manufacturers,



          and on the staff experience with systems  of  this type, the



          staff is satisfied that 50,000 mile system durability has been



          demonstrated.              •'





      H.  Statutory Criteria - Device Costs



          The applicant states that the device will not cost more than



          $35 (installed), and that annual maintenance costs will not



          exceed $15.





       I.  Installation and Maintenance Instructions



          Installation instructions for the  STP device are attached as



          Figure 2.   The  maintenance instructions for the delay  valves



          require  functional checks at 12,000 miles with replacement if



          necessary.  The recornrcended maintenance of the modulating air



          bleed unit is  periodic cleaning  of the filter.
                                7.

-------
o
                                                32
                 consideration  of  STP  Corporation's AppTTcation for
                 Accreditation  of  its  Air  Computer" as an i.'Ox Control
                 Device  for  1966-70  Class  (b)' through (f) Vehicles         November 13, 1974
                       J.   Methou of .Distribution-and  Financial Responsibility

                           The applicant has  satisfied»these criteria in previous device

                           applications, and  the- staff believes that no additional

                           information is needed.


                 V.     Conclusion and  Recommendation

                       Emission test results  supplied  by  the applicant and  confirmed  by

                       the staff indicate that the  device meets the NOx reduction standard

                       and is effective at 55 mph.   In addition,  the staff  is  satisfied

                       that all other statutory and regulatory requirements have been met.


                       Based on the above, the staff recotrjnends that the  Board adopt

                       Resolution 74-57-1, accrediting the  STP Air Computer as an NOx

                       control device for 1965-70 irode'l-year  class (b)  through (f)  vehicles
                                                            .             ~                  •
                       except those vehicles  equipped with  vacuum advance only or centrifugal

                       advance only distributors.
                                               8.

-------
                                     33

   MCDlJL'\TT>:fi AIR  BL^-YAGn"! r;:LAY YAW'S Prrr;STO:: CONTROL IXSTALLYiTCN"
                P.C.V
                                             J-JODlflATING AIR BLEED
                                   VACUUM DEIAY yALVEfG
                                   8-seconds.
                                   VACUUM DEIAY Vj
                                     minutes
     To install thq MODULATING AIR ELTED,  locate  the  P.C.V.  hose (A)
(craiikcase year hose) that's attached  to  the  front  or back of the carburetor (B)
   .  Cut the P.C.V. hose  (A)  in  a position where  there is a-role space to install
the Y- fitting  (C)  for  the Modulating Air Bleed (D) .
     Install the Y-fi"i;^  (C) ,  d:cn ir.str.ll  the  vcculatir.: Air Bleed fD) onto
tlie Y- fitting' (C) .  Locate  the distributer vacuur. advance hose (H) .  Cut this
hose and install T- fitting  (F).   Install Vacuun Delay Valve (G) be^ecn
Modulating Air Bleed  (D)  and  T- fitting (?) .   Install. Vacuiu Delay Valve  (H)
bet^'een T- fitting  (F)  ar.d vacuum distributor  diaphragn (I).

-------
                                  34
                               Figure 2
                        INSTALLATION INSTRUCTIONS
            STP rOD'JLATING AIR BLEIiD e?ISSir: CONTrlOL
Installation of the system is quite simple.
Attached to the carburetor you will see throe lines:
   (A)  A fuel line that ends at the .fuel pump;
   (B)  A small'rubber vacuum hose that ends at the distributor;
   (C)  A large rubber crankcase vent hose that ends at the P.C..V. valve.
1.  Cut large hose  (C) and install Y-fitting.  Install M.A.B. on third
    outlet of Y-fitting.

2.  Cut small hose  (B) and insert T-fitting; between carburetor  and
    distributor vacuum diaphragm.  Insert Vacuum Belay Valve  (yellow
    and blue Valve) with yellow end towards; distributor vacuum  diaphragm.
    Install second  Vacuum Delay Valve  (red and blue Valve) with red
    end towards small hose nipple on back of M.A.B..  .

3.  Re-set engine timing on  all engine sizes at 4  degrees  retard  frcm
    vehicle manufacturer's standard timing specifications.

4.  Adjust  idle R.P.M.  to manufacturer's specifications.

5.  No other engine parameters are  changed from factory specs.
                                   10.

-------
 (M
 o
                          A r-
O
         4O22O 3
          COVER


           To Carburetor
           4O22! A
         'DIAPHRAGM
_f=
                                                      0242D
                                                    5ODV
        G
                                          './
       •)L
       U,
        tiv>
•7*
       -T-! -.1 I  t
       ViliS
  i \. ^ i  .. -
  •-V^  .
 FiL» E.R

ll—c^ "To Intake Manifold
                        '"^^-^^»  -jl '^^ ^^ ^^  ^
                            •^ O *d o o

                         FILTER  SUPPORT
                                    .050 DIA  METE.RlNe
                                   ORIFACE: WOUEE:
                                    A PLACE.S
 I.
                                           AUG 1'5 1974
                   UNul SS OTMEKv/iSr >Pl
                    DIMENSION*, A3fc IN •N'.lifi
                      . TOLEI-A-4Cr. C.'i
                 r-MACTKJ.N*i  l-.r-CIV-.tS  i .VNGLES
                        ,x . < •:  .•«••-.> i
                                       '-•/•- :i.. v:'i C'»">C«-'»"JN I  MI,•NT rut ••ivt"f< r

                                       . ST P   M O D U L
                                        AIR  COXiPUTER(M.A.C.;
                             J^H^rl'1.1	 !/

-------
.-~V
1     -
 (


-------
                                              APPENDIX A
                       Table- 1
                 SUMMARY  Or  RESULTS
             1972 HOT  STAR? CVS  PlAXJLlDuKLl
          STP MODULATING AIR  COMPUTER SYSTEM
   .  FOR  19G6-ia70  CLASS B VEHICLES (141-200 CID)


                                      EXHAUST EMISSIONS
                                       GRAMS PER MILE
              DESCRIPTION              KC    CC)    K70:<

1)   1968 Ford - 200 CID 6 cyl   '
    6,506 miles - Lie. Mo. VUS681
                   Baseline            2.47   23.69   8.89
                   Device Equipped    1.95   16.83  .5.23
                   %  Reduction         21.0    29.0   40.6

2)   1970  Maverick  - 200 CID  6 cyl
     40,701 miles - Lie. No.  252AKT
                   Baseline            2.93  16.94  5.64
                   Device Equipped    1.68  17.70  2.78
                    %  Reduction        42.7   -4.5  50.7


 3)   1970 Ford - 200  CID  6 cyl
     42,855 miles - Lie.  Mo. ZNU251
                    Baseline           2.00   17.06   6.26
                    Device Equipped    1.01   13.79   2.79
                    % Reduction       49.5  -19.2   55.4
                O                .....

 4")  1966 Dodge -  170 CID 6  cyl,
     '65,836  miles  - Lie.  No.  ZVDH68
                    Baseline         -  2.61  13.67  5.24
                    Device  Equipped     2.07  19.29  2.73
                    % Reduction"'       20.7  "-3.3  47.9
  Average % reduction for all four       ^^
  Class B vehicles                       	
                           13-

-------
C
                                       38
              Table 2
        SUMMARY Or RESULTS
   1972 HOT START CVS PROCEDURE
STP MODULATIN
                                                               APPENDIX A
G AIR COMPUTER SYSTEM
                   FOR 1966-1970  CLASS  C VEHICLES (201-250  CID)
                            DESCRIPTION
                            	      »

              1)   1968  Chevrolet - 250 CID 6 cyl
                  83,767  miles - Lie, No".  WFU063
                                 Baseline
                                 Device equipped,.
                               .  %. Reduction

              2)   1970  Ford - 240 CID 6 cyl
                  90,837  miles - Lie. No.  Y'46981
                                 •Baseline
                                 Device Equipped
                                 % Reduction

              3)   1968  AMC - 232 CID 6 cyl
                  78,878  miles - Lie No. XHN765
                                 Baseline
                                 Device Equipped
                                 % Reduction

              4)   1970 Ford - 250 CID 6 cyl
                  68,140 miles - Lie. No.  19001K
                                 Baseline
                                 Device Equipiped
                                 % Reduction
               EXHAUST EMISSIONS
                GRAMS PER MILE
                HC    CO    NOx
               2.25  36.77  3.33
               0.96   6.49  1.82
               57.3   82.3  45.3
               2.69  15.42   5.62
               1.03   9.31   3.25
               61.7   39.6   42.2
                3.52   68.37   2.52
                2.54   62.03   1.42
                27.8     9.2   43.6
                2.67   32.97  6.45
                1.59   26.86.  3.29
                49.4   "18.5  49.0
              Average % reduction for all four
              Class C vehicles
                49^0
                                    37.4  45.0

-------
                                       39                       APPENDIX A
                                     Table 3
                               SUMMARY 0? RESULTS
     '                     1972 HOT START CVS PROCEDURE
f }                  -  STP MODULATING AIR COMPUTER SYSTEM
          .        FOR 1966-1970 CLASS D VEHICLES (251-300 CID)
                                                   EXHAUST EMISSIONS
                                                    GRAMS . PER  MILS
                           DESCRIPTION              H£   CO     NOx
1)   1966 Chevrolet - 283 CID 2
     with air injection
    28,742 miles - Lie. No.' SZT224
                                 Lie.  No.
                                 Baseline          "3.46  43.87  3.85
                                 Device Equipped    2.58  28.67  2.35
                                 % Reduction        25.4   34.6  39.0
              2)  1968 Ford - 289_CID 2_bbl
           miles  -  Lie.  NO.  UTL033          .        4^
                    Baseline            ^-^      L  2 15
                    Device Equipped     2^3  35^1
                    % Reduction        35.3   /-}.?
              3)   1968 AMC  -  290  CID  2  bbl
         .  '       -10,194  miles  -  Lie. No.  SSlArJJ              8  ^68
                                  Baseline      .      J-=       3- 3>03
                                  Device Equipped    2^  ^^  -^
 ^           .-                  % Reduction        38. /

               4)   '1967 AMC - 290 CID 2 bbl        .
                }   Ii%95 miles - Lie. No. TYKL08               8   5_64
 -                        -       Baseline           ^-'*      6Q   3_23
                                  Device Equipped    1^85   j/-o^  ^_
                                •  % Reduction        51.2    ^-^
               Average  %  reduction for all four
               Class D  vehicles

-------
                                       40

                                     Table 4
                               SUMMARY OF RESULTS
                          1972 HOT START CVS PROCEDURE
    .                   STP MODULATING AIR COMPUTER SYSTEM
Q               FOR 1966-1970 CLASS E VEHICLES  (301-375 CID)
                                                   EXHAUST EMISSIONS
                                                    GRAMS PER MILE
                           DESCRIPTION             . . HC    CO    NOx

             1)'  1969 Plymouth - 318 CID
                 13,513 miles - Lie. No. 293KXJ
                                Baseline           4.16  81.76  6.19
                                Device Equipped    2.55  62.62  2.86
                        •        % Reduction-       38.7   23.4  53.8

             2)  1967 Chevrolet - 327 CID  4 bbl
                  with air injection
                 58,844 miles - Lie. No. UVS337
                       "  •      Baseline           2.99  63.76  3.94
                                Device Equipped    1.25  42.14  2.43
                                % Reduction      .58.2    33.9  33.3

             .3)  1970 Chevrolet - 350 CID
                 77,125 miles - Lie. No. 19783H
                .              '  Baseline.          3.65  70.21  4.94
                                Device Equipped    2.15  49.22  2.21
                                % Reduction"       .41.1    27.2  55.3
                                   '         .'.
             4)  1969 Ford - 351 CID
                 71,154 miles - Lie. No. ZNN950  .~"
              '                  Baseline          2.59   23.02   6.31
               .                 Device Equipped    1.89   24.36   2.76
                •    •            % Reduction"       27.0  " -5.8   56.2
             Average  %  Reduction for all four
             Class  E  vehicles         '             41^2   19..7  5(K9
                                     16.

-------
                                                                 •APPENDIX A
o
                    Table 5
              SUMMARY OF RESULTS
         1972 HOT START CVS PROCEDURE
      STP MODULATING AIR COMPUTER SYSTEM
 FOR 1966-1970 CLASS F VEHICLES' (OVER 375 CID)
             1)
             2)
              3)
              4)
          DESCRIPTION
          	,         ,

1968 Dodge - 383 CID 4 bbl
76,147 miles - Lie. No: XXC267
               Baseline
              'Device Equipped
               % Reduction

1968 Buick - 440 CID 4 bbl
84,506 miles - Lie. No. VHZ437
               Baseline
               Device' Equipped
               % Reduction
1968 Lincoln
65,039 miles
460. CID 4 bbl
Lie. No. XDC652
Baseline
Device Equipped
% Reduction
1968 Cadillac -.472 CID 4 bbl
81,089 miles -'Lie. No. WYG827
               Baseline
               Device Equipped
               % Reduction
                                                   EXHAUST EMISSIONS
                                                    GRAMS PER MILE
                                                    HC    CO    NOx
                                                   8.33  94.85   2.21
                                                   6.51  95.90   1.15
                                                   21.8   -1.1   48.0
                                                    4.24
                                                    2.71
                                                    36.1
                                                    2.46
                                                    1.38
                                                    43.9
                                                    1.94
                                                    0.88
                                                    54.6
                         46.31
                         16.24
                                        21.50
                                        19.47
6.86
4.01
                          64.9  41.5
6.54
3.07
                                          9.4  53.0
                         18.69  7.11
                         13.20  3.92
                          29.4  44.9
              Average % reduction
              Class F vehicles
                    all four
                                  44.1   25.8   46.8
                                     17.

-------
                                     42
                                                                            is--.
C
                  Table 6
            SUMMARY OF RESULTS
   EXHAUST EMISSIONS UNDER CONDITIONS OF
STEADY STATE OPERATION AT 55 MPH ROAD LOAD
   .STP MODULATING AIR COMPUTER SYSTEM
                                                               APPENDIX A
                         CLASS B VEHICLES {141-200 CID}
                                            BASELINE
                                      DEVICE EQUIPPED
               VEHICLE AMD DATA
             RECORDING CONDITION
                     HC
                     ppm
CO
%
NOx  HC .
ppm.  ppm
CO
%
         1968 Ford - '200 CID
         Lie. No. VUS681
             2 Minute Cone.
             3 Minute Cone.
             Equilibrium Cone.
                     133  0.17  4865  123
                     3.32  0.17  4960  128
                     132  0.17  5095  136
NOx
                0.16  1360
                0.13  1600
                0.13  2905
         1970 Maverick - 200 CID
         Lie. No. 252AKT '
             2 Minute Cone.
             •3 Minute Cone.
             Equilibrium Cone.
                     169  0.17  3945
                     167  0.18  4055
                     167  0.20  4105
            72  0.19  1835
            89  0.19  2280
           114-0.19  2675
s~
         1970 Ford - 200 CID
         Lie. No. ZNU251
             2 Minute Cone.
             3 Minute Cone.
             Equilibrium Cone.
                     134  0.19   3015    29
                     131  0.19   3095    30
                     127  0.19   3095    98
                0.16    597
                0.15    568
                0.19   2595
         1966 Dodge - 170 CID
         Lie. No. ZVD868
             2 Minute Cone.
             3 Minute Cone.
             Equilibrium Cone.
                      150   0.79
                      155   0.81
                      154   0.83
      3210    58   0.25   1435
      3210.   58   0.26   1435
      3275    81   0.25   2360

-------
                                                          "APPEND IX "A"
                            Table 7
                      SUMMARY OF RESULTS
             EXHAUST EMISSIONS UNDER CONDITIONS 0?
          STEADY STATE OPERATION AT 55 M?K ROAD LOAD
            .: :STP MODULATING AIR COMPUTER SYSTEM

                CLASS C VEHICLES (201-250 CID)
                                   BASELINE
                 DEVICE EQUIPPED
      VEHICLE AND DATA "
    RECORDING CONDITION
HC
»CO
 c
 t>
NOx  HC
     ppm
CO
NOx
1968' Chevrolet - 250 CID
Lie. No. WFU063
    2 Minute Cone.
    3 Minute Cone.
    Equilibrium Cone.
90
108
124
0.20
0.21
C.24
1905
2080
2215
56
57
61
                      0.24  1590
                      0.25  1585
                      0.39  1582
1970 Ford - 240 CID
Lie. No. Y46981
   - 2 Minute Cone.
    3 Minute Cone.
    Equilibrium Cone,
149
147
148
0.15
0.15
0.15
4390.
4390
4470
19
23
98
                      0.17    746
                      0.19    968
                      0.21   3200
1968 AMC - 232 CID
Lie. No. XHW7.65-
    2 Minute Cone.
    3 Minute Cone.
    Equilibrium Cone,
204  0.79  2730    88   0.53   1290
211  0.81. 2695   1.18   0.33   1958
225  0.86  2695   132   0.32   2058
1970 Ford  -  250 CID
Lie. No. 190.0.IK
    2. Minute Cone.
    3 Minute Cone.
    Equilibrium Cone.
 164   0.80   2425    60
 168   0.77   2485 ,   56
 171   0.82   2345    54
0.23 - 2035
0.23  2092
0.23  2125

-------
                              44

                            Table 8
                      SUflMARY OF RESULTS
             EXHAUST EMISSIONS UNDER CONDITIONS Or'
          STEADY STATE OPERATION AT 55 MPH KOAO LOAD
              STP MODULATING AIR COMPUTE:* SYSTEM

                CLASS D VEHICLES (251 - 300 CID)
                                                         APPEND IX .A
                                   'BASELINE
                 DEVICE EQUIPPED
      VEHICLE AND DATA
    RECORDING CONDITION
HC
ppm
CO
%
NOx
ppm
HC
CO
%
NOx
1966. Chevrolet - 283 CID
With Air Injection
Lie. No. 5ZT224
    2 Minute Cone.
  .  3 Minute Cone.
    Equilibrium Cone.
 28  0.38   602   24  0.34    682
 32  0.42   598   26  0.37    748
 45  0.58  -1245 .  33  0.44    972
1968 Ford - 289 CID
Lie. No.. UTL083
    2 Minute Cone.
    3. Minute Cone.
    Equilibrium Cone.
     0.21  2750
     0.21  2750
     0.23  2665
                0.18    888
                0.20   1152
                0.21   2080
1968 AMC - 290 CID
Lie. No. 881AKU
    2 Minute Cone.
    3 Minute Cone.
    Equilibrium Cone,
266
266
270
1.60
1.60
1.63
2555
2515
2432
146
156
165
                       0.87   1162
                       0.93   1268
                       0.86   2305
1967 AMC - 290 CID
Lie. No. TYK108
    2 Minute Cone.
    3 Minute Cone.
    Equilibrium Cone
183  1.50
183  1.50
183  1.50
      1977*   83   0.90  1013
      1977    94   1.01  1162
      1977   10'4   1.13  1423
                           20.

-------
                              45
                            Table 9
                      SUMMARY 0? RESULTS
             EXHAUST EMISSIONS UNDER CONDITIONS OF
          STEADY STATE OPERATION AT 5!i MPH ROAD LOAD
              STP MODULATING AIR COMPUTER SYSTEM

                CLASS E VEHICLES (301-375 CID)
BASELINE DEVICE EQUIPPED
VEHICLE AND DATA'
RECORDING CONDITION
HC 'CO r,0:<_ KC CO
- pprci % oom ppni . %
NOx
ppm
1969 Plymouth - 318 CID
Lie. No. 293KXJ
    2 Minute Cone.
    3 Minute Cone.
    Equilibrium Cone.
177  0.48  1629
181  0.61  1580
186  0.67  1745
       58  0.30   720
       55  0.26   710
      156  0.43  1534
1967 Chevrolet- - 327 CID
Lie. No. UVS337
    2 Minute Cone.
    3 Minute Cone.
    Equilibrium Cone.
149  1.27
127  1.29
116  1.33
1869   31  0.58   747
•1819   45  0.58   914
1740   90  0.50  1486
1970 Chevrolet - 350 CID
Lie. No. 19783H
    2 Minute Cone.
    3 Minute Cone.
    Equilibrium Cone.
103  0.28  3689   73
102  0.29 • 3642   88
120,  0.31  3689  114
           0.23  ' 976
           0.17  1082
           0.17  3443
1969 Ford - 351 CID
Lie. No..ZNN950
    2 Minute Cone.
    3 Minute Cone.
    Equilibrium Cone.
136  0.24  2786   65
132  0.24  2759 "  66
135  0.25  2906   89
           0.21   1131
           0.19   1386
           0.22   2187

-------
                              46
                           Table  10
                      SUMMARY OF  RESULTS
             EXHAUST EMISSIONS UNDER CONDITIONS OP
          STEADY STATE OPERATION  AT 55 MPH ROAD LOAD
              STP MODULATING AIR  COMPUTER SYSTEM

                CLASS F VEHICLES  (Over 375 CID)
                          APPEUDU A
BASELINE
VEHICLE AND DATA
RECORDING CONDITION
1968 Dodge - 383 CID
Lie. No. XXC267
2 Minute Cone.
3 Minute Cor.c.
Equilibrium Cone.
1968 Buick - 440 CID
Lie. No. VHZ437
- 2 Minute Cone .
3 Minute Cone.
Equilibrium Cone.
HC
. .ppm


. 454
452
475


139
139
139
'CO
%


1.60
1.-66
1.68


0.22
0.22
0.24
NOx
ppm


760
755
767


3062
3062
3062
DEVICE EQUIPPED
HC
ppm


325
345
424


48
48
93
. CO
%


1.56
1.59
1.73


0.15
0.15
0.21
NOx
ppm


365
370
734


929
955
2610
1968 Lincoln - 460 CID
Lie. No. XDC652
    2 Minute Cone.
    3 Minute Cone.
    Equilibrium Cone.
154  0.82  2677   63  0.71   729
154  0.90' 2677   70  O.SO   736
168  1.19  2656  143  0.71  2063
1968 Cadillac - 472 CID
Lie. No. WYG827
    2 Minute Cone.
    3 Minute Cone.
    Equilibrium Cone.
 67  0.28  2125   16
 67  0.31  2030"  18
 67  0.31  2030   35
0.11   834
0.12   915
0.20  1705

-------
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                               re                Attachment C
                     State of California

                     AIR RESOURCES BOARD
                                                No.:   75-5-6
                                               Date:   March  17,  1975
ITEM:   .        Supplement to Consideration  of STP  Corporation's
                Application for Accreditation  of its  "Air Computer"
                as an Exhaust Emission  Control  Device for 1955-65
                Model-Year Class (b-f) Vehicles.               ^.	


RECOMMENDATION: Adopt Resolution 75-11.       .       . _     -.


SUMMARY:        STP Corporation has submitted  an application  for  accredita-
                tion of its "Air Comput2r"  system for 1955-65 model-year
                vehicles.   STP Corporation  requested  that the application
                be evaluated based on similarity to certain accredited
                devices.  At its February 19,  1975 meeting, the Board
                deferred consideration of the  application and directed
                the staff to provide additional information to support
                the staff recommendation for accreditation.

                The "Air Computer" system is designed to delay the full
                application of engine vacuum to the distributor for two-
                to—three minutes and provides  two CFM maximum air bleed
                at moderate cruise speeds.   During the driving cycle of
                the accreditation emission test procedures, cold-start
                7-mode, the system operates similar to vacuum spark
                advance disconnect (VSAD) with an air bleed occurring
                during the 30 mph cruise mode.  The applicant maintains
                that the "Air Computer" system will produce emissions
                similar to that of the accredited VSAD-type devices,
                AQP's "Kar Kit" and General  Motors' devices, and has
                submitted data to support its  claim.

                The staff has used emission reductions measured using
                the accreditation emission test procedures as one of the
                criteria for demonstrating device similarity.  It is
                the staff contention that data submitted by the applicant
                and the ARE tir.iission tests indicate  that the criteria  has
                been satisfied.  Discussion concerning non-similarity  of
                the STP system relate  to the effects of the air bleed  on
                emissions.  The staff  maintains that the magnitude of
                this effect v/hen evaluated with respect  to the 7-mode
                test procedures is not sufficient for a  finding of
                non-similarity.

                Based on th.i evaluation presented in this  report, the
                staff recorr^r.ded accreditation of the STP system at
                the February 19 Board  meeting.  As directed by the
                Board at  tn ri: meeting, the staff acceptance of similarity
                has been discussed with a Board member.  This report is
                submitted  to assist  the Board  in its consideration of  the
                STP application.
                                                                           •06:

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                                56


                          Proposed

                     State of California

                     AIR RESOURCES BOARD

                      Resolution 75-11

                      March 17, 1975   '


WHEREAS, STP Corporation  has applied for accreditation of the exhaust
emission control  system  described in the staff report dated February 19,
1975 for 1955 through 1965 model-year light-duty used vehicles of engine
size classifications  b, c, d, e, and f;

WHEREAS, the Board has amended its regulations on March 13, 1974 to allow
similarity between a  proposed device and a previously accredited device to
become a part of its  consideration of an application for accreditation of
a used motor vehicle  exhaust emission control device;

WHEREAS, STP Corporation, has demonstrated to the satisfaction of the
Executive Officer the similarity between the proposed 1955-65 Air Computer
device and the previously accredited 1955-1965 Air Quality Products, Inc.,
Kar Kit device; and                	_.__

WHEREAS, STP Corporation, has presented  information in its application
which demonstrates that  the  proposed device meets all other legislative
and regulatory requirements  contained  in the Health and Safety Code and  in
Title 13 of the California Administrative Code;

NOW. THEREFORE. BE IT RESOLVED,  that the 1955-65 model-year Air Computer
exhaust emission control  system  submitted by STP Corporation, is hereby
accredited pursuant to the  provisions  of Chapter 4, Part  I, Division 26
of the Health and Safety Code  for  1955 through 1965 model-year  light-duty
vehicles of engine size classifications  b, c, d, e, and f.
                                                                            086

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                     State of California
                     AIR RESOURCES BOARD
                       March 17, 1975
                        Staff Report
                       •     75-5-6
                                        i
Supplement to Consideration of STP Corporation's Application for
  Accreditation of its "Air Computer" as an Exhaust Emission
       Control Device for 1955-65 Model-Year Vehicles
I.   Introduction
• •-:•  At its February 19, 1975 meeting, the Board deferred consideration
     of the STP Corporation's application for accreditation of its "Air
     Computer" system for 1955-65 model-year vehicles.  STP Corporation
     has requested that its application be evaluated on the basis
     of similarity to  two previously accredited devices, A1r Quality
     Products' "Kar Kit" and General Motors Corporation's device.  At
     the February meeting,  the Board directed the staff to provide
     additional information to support  the staff recommendation for
     accreditation of  the STP system and discuss the staff evaluation
     with  a Board member.

     The concept of accreditation by similarity was created with the
     Board's  adoption  of Resolution  74-10 on March 13,. 1974.  Resolution
     74-10 amended Section  2003  (Exhaust Emission Standards and Test
     Procedures - Used 1955-65  Light-Duty Vehicles) of Title  13,
     California Administrative  Code  and the "California Exhaust and
     Fuel  Evaporative  Emission  Standards and Test Procedures  for Used
                                                                           087

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                              58"
Supplement to Consideration of STP"Corporation's
Application for Accreditation of its  Air  Computer
as an Exhaust Emission Control Device for 1955-65
Model-Year Vehicles                                        March  17,  1975
     Motor Vehicles Under 6001  Pounds Gross  Vehicle  Weight"  to
     allow accreditation of a device if the  applicant  can  demonstrate
     similarity between its proposed device  and a  previously accredited
     device.  A copy of Resolution 74-10 is  appended.

II.  Description of Devices
     The STP Corporation's "Air Computer" system consists  of a  two-
     to—three minute spark delay valve and a vacuum  modulated air
     bleed valve.  The spark delay valve prevents the  application
     of full vacuum to the distributor for two to three minutes.   The
     air bleed function occurs only during moderate  load cruises.  Leaning
     of the engine idle air/fuel ratio and adjustment of idle speed -are
     also required with device installation.

     On vehicles with a ported vacuum source the air bleed valve receives
     Its control signals from the ported and intake manifold vacuum
     sources.  A maximum air flow rate of approximately two CFM occurs
     when the ported and manifold vacuums are equal  to 15-16 inches of
     mercury.

     For non-ported vehicles, a porting  valve  is added to the system.
     During certain modes  of vehicle operation, vacuum is transmitted
     by the porting valve  as a function  of  the difference in vacuum
                               2.

-------
                                59
Supplement to Consideration of  STP Corporation's
Application for Accreditation of  its Air Computer
as an Exhaust Emission Control  Device for 1955-65
Model-Year Vehicles                                 March 17, 1975
      between a plenum chamber below the carburetor and Intake manifold.
      The vacuum differential  required  to actuate the valve is slightly
      less than one inch Hg.   It is only when this vacuum differential
      exists that a vacuum signal  is seen at the spark delay and air
      bleed valves.
      The A1r Quality Products and General  Motors devices use  vacuum
      spark advance disconnect (VSAD),  idle speed adjustment and leaning
      of the Idle mixture for emission  control.  Additional features of
      each of these devices are overheating protection  provided with
      the General Motors' device by a  thermal override  of  the  VSAD and a
     .speed warning decal included with the "Kar Kit" device.
                                              .-«?
 III.  Evaluation of Similarity Claim
      One of the criteria the staff has adopted to evaluate device
      similarity claims is to require  demonstration of  similar emission
      reductions when measured during cold-start 7-mode tests.  It is
      required  that proposed devices usimj essentially  the same
      operating principles as the accredited device reduce emissions
      to at least  the levels obtained with the accredited device.   Other
      factors,  such as  driveabllity and potential  adverse effects, are
      also considered.
                               3.
                                 /
                                                                          089

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                                 60-
Supplement to Consideration of STP  Corporation's
Application for Accreditation of its  Air  Computer
as an Exhaust Emission Control Device for 1955-65   .
Model-Year Vehicles                                      March 17, 1975
     To demonstrate similarity of the "Air Computer" system  to  the
     "Kar Kit" device, STP Corporation submitted  baseline  and system
                                         i
     cold-start 7-mode test data.  The test; fleet consisted  of  one
     vehicle each in engine size classes (b)  through  (f).  The  fleet
     averages are shown below:
                                            Cold-Start  7-Mcde Test
                                               (concentrations)
          Test                         HC (ppm)     CO  (%)     NOx  (ppm)
     Avg. Baseline                       774         2.65         960
     Avg. Kar Kit                        626         2.68         642
     Avg. STP System             ..._	_._523         2.05       .  627

     Individual vehicle emission data indicate that one vehicle (1963
     Rambler) probably had a gross malfunction.'  Elimination of this vehicle
     from the fleet results in average fleet emissions  of:
                                            Cold-Start  7-Mode Test
                                               (concentrations)
         Test                          HC (ppm)      CO  (%)     NOx (ppm)
     Avg. Baseline                       512         2.29        1036
     Avg. Kar Kit                        389         2.44         659
     Avg.-STP System                     307         1.84         662
                              4.
                                                                            030

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                             61
Supplement to Consideration of  STP  Corporation's
Application for Accreditation of its  Air  Computer
as an Exhaust Emission Control  Device for 1955-65
Model-Year Vehicles                                       March  17,  1971
     Hot-start 7-mode confirmatory tests were  performed at  the ARB

     Laboratory using an engine size class  (b)  vehicle.   The  following

     are the results of these tests:  '

                                            Hot-Start 7-Mode Test
                                                (concentrations)

         Test                          HC  (ppm)     CO (%)     NOx  (ppm)

     Avg. Baseline                      410         0.69        665

     Avg. Kar Kit                       365         1.30        554

     Avg. STP System                    327    '     K86        470


     The specific test results for each vehicle are shown in  Table  I.


     The accreditation test procedure 6!stablished  to determine  compliance

     with the emission standards for 1955-65 model-year  vehicles is the
                        *                    . 4
     cold-start 7-mode test.  The vehicle  is soaked at ambient  tempera-

     tures for a minimum of 12 hours prior to  emission testing  to

     satisfy the cold-start requirement.   During the tests, emission

     concentrations are measured while the vehicle is being driven

     through a series of idle, acceleration, cruise and  deceleration

     modes.


     In  its evaluation of tha STP system relative to its being similar

     to  other accredited devices, the staff compared the operation of

     the AQP, GM a,nd STP devices during the 7-mode test driving cycle.

     The idle air/fuel ratio  leaning effects and the idle speed
                               5.

-------
                              62
Supple~:-t to Consideration  of  STP  Corporation's
Application for Accreditation of its Air Computer
as an Exhaust Emission Control  Device  for 1955-65
Model-lTear Vehicles                                March 17, 1975
      adjustment of the three devices  would  be  similar during.the test.
                                      >
      The comparative effects of the VSAD  used  by AQP and GM and the
      two-to-three minute spark delay  valve  usnd by STP are practically
      Identical because of the limited time  (25 seconds maximum) in
      any of the driving modes in the  cycle. The staff also considered
      the changes in air/fuel ratio resulting from  the two CFM  air bleed.
      The air bleed will have maximum  effects v/hon  operating at the
      minimum cruise speed and when Installed on a  vehicle with a small
      engine.  During the 7-mode tests of a  non-ported vehicle  conducted
      at the ARB Laboratory, the vacuum  signal  to  the spark delay and.
      air bleed valves was monitored.   It was determined  from these
      tests that the air bleed was In operation only  during  the 30 mph
      cruise mode of the driving cycle.   Previous  tests  of ported vehicles
      with the "Air Computer" system show that  the maximum bleed also
      occurs at approximately 30 mph.

      Listed below are calculated changes in air/fuel ratio of the  various
      engine size classes during a 30 mph cruise  resulting from a  two
      CFM air  bleed.  A 14:1 baseline air/fuel  mixture  is considered
      typical  for the 1955-65 model-year during cruise conditions.
                               6.

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                               63
Supplement to Consideration of STP  Corporation's
Application for Accreditation of its  Air  Computer
as an Exhaust Emission Control  Device for 1955-65
Model-Year Vehicles                                     March 17, 1975
                                Nominal  Total        Change  of A/F Due
    Engine Displacement &        Air Flqw @           To  Air Bleed
     Size Classification        30 mph  Cruise     Baseline    With Air  Bleed
(Over 140 through 200 CID) (b)       23  CFM          14.0         15.2
(Over 200 through 250 CID) (c)       30               14.0         14.9
(Over 250 through 300 CID) (d)       36               14.0         14.8
(Over 300 through 375 CID) (e)       45               14.0         14.6
(Over 375 CID)             (f)       53      .       .  14.0         14.5

      The predominant effects of an air bleed  on exhaust  emissions of
      vehicles with air/fuel ratios less than  stoichiometric will  be  to
      reduce CO and increase NOx.  Figure 1 has been extracted  from the
      SAE paper No. 670482, "Influence  of Engine Variables on Exhaust
      Oxides of Nitrogen Concentrations from a Multi-Cylinder Engine"
      by T. A. Huls and H. A. Nichol of Ford Motor Company.   The curve
      shows the effect of changes in the air/fuel ratio  on concentration
      of nitric oxide (NO) on a 1965 Ford 289  CID V-8 engine operating at
      16 in. Hg. manifold vacuum.  Referring to Figure 1, a change in the
      air/fuel ratio from 14:1  to 15.2:1 would increase NO emission  from
      1710 ppm to 2030 ppm; an increase of 19  percent.  This estimated
      change in NO emissions due to the air bleed is considered high
      since the cited data  is obtained with the ignition timing set at 30° BTC.
      The data obtained with a 20° retard of the timing due to  VSAD would
      generate a much flatter curve.  Consequently the decreased rate of
                                      7.

-------
                               64
Supplement to Consideration of STP Corporation's
Application for Accreditation of its Air Computer
as an Exhaust Emission Control Device for 1955-65
Model-Year Vehicles                                    March 17,  1975
      change in air/fuel ratio would result in a iruch less effect on
                                       T
      NO emissions.  In addition, lighter vehicls loads or deterioration

      of the engine condition would lower the absolute values of NO.  The

      actual NOx emission level is dependent upon the combined effect of

      the air bleed and spark retard.


      The advantages of the air bleed are to reduce CO emissions and a

      possible improvement in fuel economy.


IV.   Conclusions

      The staff has considered the STP device according to the'engineering

      evaluation presented above and at the February 19,  1975 meeting
                                       :?.--£   6v. u*-.^   v.
      recommended accreditation.  AE^tn-r-ftuaru^s- direction, the staff
                         /(..-.                  t>... •.' -—-}  >>-
      hay further discussed, with Dr. Snwyerr^T±s>*ceep-tarnce of similarity

      between the STP Corporation's "Air Computer" system and the previously

      accredited General Motors and "Kar Kit" Devices.
                                       8.
                                                                             09-

-------
                      65
                      Table I
           Composite Surr.rr.ary of Results

7-MODE, 7 CYCLE, COLD START EMISSION MEASUREMENTS
                   HC(PPM)
C0(%)
                                    NOx(PPM)

1963 Rambler - 196 CID - 6 cyl. - Class B
Baseline
Kar Kit
STP System
k
Base' line
Kar Kit
STP System

Baseline
Kar Kit
STP System
'• •
Baseline
Kar Kit
STP System
•
Baseline
Kar Kit
STP System
. AVERAGE
Baseline
Kar Kit"
STP System
1823
1572
1391
1963 Chevrolet -
362..
349
- :>266
'• .1964 Ford ~ 239
' 571
390
428
.1964 Dodge - 318
515
517-
228
1960 Cadillac --
599
. 300
. ' 304
4.06
3.66
2.90
660
575
490
230 CID - 6 cyl. - Class C
2:99
3.26
2.86 . '
CID - V-8 —Class D
- 2.15
2.02 .
1.59
*
CID - v-8 - Class E
.. *
2.04
2.26-
0.62
390 CID - V-8 - Class
1.99 ' .. -
'•-2.20 " - - .
2,30
468
434
491

1287
582
591

1550
990-
900
F
837
630
664
EMISSION TEST RESULTS (5 VEHICLES)
•'•••'"'''" '774
626
523
• - .•*•*.*
' 2.65
2.68 :
2.05
960
642
627
                       9.
                       035

-------
                                     66
                        • •
                        I
2SOO
                                                 -289
SPEED -   .'   • • . ;
MANIFOLD VACUUM
Sl'ARK TIMING  ;."
                               .-. isoo RPM
                                  16 IN.  HG.
                               :" 30° BTUC -.'•
          12
           13
•;     :     is  :•    i6

.AIR/i-UUL RATIO
17
             -- -Fi£.:- j  .Typical Effect of Air/Fuel Ratio on
                                 Oxide Emission of J^lti-Cylindcr
                                                      "
                                   i  10..
                                                                               036

-------
                                  67


                                                  APPENDIX
                         State of California

                         AIR RESOURCES BOARD

                           Resolution V4-l'(}

                            March 13, 1974
WHEREAS, Section 39175(c)  of the  Health and Safety Code requires the Air
Resources Board to adopt test procedures  specifying the manner in v:hich
pollution control devices  for used motor  vehicles shall be accredited;

WHEREAS, the Air Resources Board  finds  it necessary to revise the "California
Exhaust and Fuel Evaporative Emission Standards and Test Procedures for Used
Motor Vehicles Under 6,001 Pounds Gross Vehicle Weight"; and

WHEREAS, a public hearing and other  proceedings have been held in accordance
with the provisions of the Administrative Procedure Act (Government Code,
Title 2, Division 3, Part I, Chapter 4.5);

NOW, THEREFORE. BE IT RESOLVED,"That the  Air  Resources Board hereby amends
its regulations in Title 13, California Administrative Code, as follows:

     Amend the last paragraph in  Section  2003 (Exhaust Emission Standards
     and Test Procedures - Used 1955-1965 Light-Duty Vehicles) to read:

     The test procedures for determining  compliance v/ith these standards
     are set forth in "California Exhaust and Fuel Evaporative Emission
     Standards and Test Procedures  for  Used Motor Vehicles Under 6,001
     Pounds Gross Vehicle Height",  adopted January 21, 1970, as amended
     March 18, 1970 and March'13. 1974.

BE  IT FURTHER RESOLVED, That the  "California  Exhaust and Fuel  Evaporative
Emission Standards and Test Procedures  for Used Motor  Vehicles Under  6001
Pounds Gross Vehicle Weight", as  amended  March 13, 1974, is  adopted.
                                  11.

-------
                       V--T •>'-,- n v68",-^Tr-  TP  Attachment D
                       .•;.!.. LC Ul-viJ. ;». • Ol^wJLj^,  uiV.,
                       P.O.  liOX
                       Ga!>: Vie-.-;, CA   93022
                                              February 1^,  1980
                                                        Wanted: real gas-savers
[,-"r> .  Peter ilutchins,                                   The EPA told PS that it wants to encoL
Vpl  r-rA-ipo-t-  >.-^>-n7 = -r                  '                 age the development of gas-savir.g d
_.frt  .iOjet-L  ...ar.a^-J.           ...                   vices and is willing to test any offered f.
ZlfllSSlOn Control 'Jecnnology Division                evaluation-after  developers havo fi.
U.o. 2nviron.Tier.taI Protection Agency '               submitted their devices to an indepencii
ocrXc: m-.r^^^-i-io  • ~r*A                                    lab for testing. On the basis of those tt
2563.Plyw.OUXh  AOad     __                      ;.        results, the EPA will decide whether
Ann  Art or, ;-.lCn.  -'-OlO^                   .          .  test the devices itself. It costs about S30C
                                                        per car to fully test the gas-saving devio
                                                      '  in a private lab, the EPA claims. Oevelo
                                                        •ers can get more information by writing
                                                        Director, Emission Control Technolo
                                                        Division, U.S. Environmental Protectic
                                                        Agency, 2565 Plymouth Rd.. Ann Arbc
          .....                                        Mich. 48105.
Dear V.r. Kutcnins: .                    •              ...,.-.•..
      I ara submitting  tv.ro Air Computers to be  tested,  as gas savers
per  article  in riarch  19SO Ponu 1 ar  oc JUBCa. pp.  117-119 and 152.

      I have  enclosed  test data for the :--;oduls.tin?. .^ir  Lleed  (Air
Computer) which is csrtified as  a  retrofit. I.Cx control device for
the  State of Galircrnia.  It is  the only device certified for all
model years  froa 1955 to 1970 and  is also used ac an s.~:ioiiior.s
•control .and  fuel savings device  in bv/eden and Canada.

      The test data submitted demonstrates ?.  6% reduction.in  fuel
consumption  although  it  must be  noted that all but  Denver, Colorado
Test I-.o. 3 send ocott  research Labs Test ;io.  7 were  tests utilizing
the  distributor Vacuun Delay Valve (6o-second delay;.   Deleting
the  Vacuun Jelay Valve will greatly increase  mileage as noted in
EPA  rest I,o. 6.  Utilizing the .vir Gorr.puter  with a  60-seqond
distributor  Vacuum Delay Valve on  the 1963 Chevrolet tested
produced a fuel savings  of 1^; replacing the  distributor Vacuua
Delay Valve  v/ith a 20-second ^elay Va.ive produced a  fuel savings
of -}$..  i-he  car v:as not  tested without a Vacuurr. Jelay  Valve  as •
we were testing for errdssions.   icott Research Lab  i'est uo.  7
was  conducted at 55 i;-?H and the  Vacuum. Lelay Valve  '.vas deleted;
average fuel savings  of the five vehiclc-s tested v-as 6f«> v.lth tv/o
vehicles i-hov.'in^ better than £%  fuel savings,  i't mi.vht also be .
mentioned that the tests conducted by i'ellov; Jab Joifipany v;ere to
v&rify th:it  the .,ir Jo.-putor fi'Jx retrofit device utiliiin^; a. 60-.
second distributor Vacuum Delay  Valve wouldn't increase fuel
consumption  as all other California fiGx retrofit devices utilizing
a 6c-s?conci  distributor Vacuum j-Iay Valvs hava a  fuel panalty  of
frcsi 5%  "O  £%.  It has been demonstrated  in  Tests  No.  3 and  r\o. 7
that by utilising the .-.ir Joiuputer and deleting ti:a Vacuum jela'y
Valve, a reduction in fuel consumption will  result.
              »                                                            ]
      VJe aren't clairain^ any fantastic fuel  savings .with .the
Modulating Air bleed  (Air Computer) but feel an overall savings
•of  from eft  to S.%  is si^Tiificaiva  for  z, device costixi.™. the cor.ou:ner
less than -.>2.0.

-------
                              69
February 1^. 19&0
Page 1'wo
     The devices I am sending you are modified to reduce fuel
consumption and are r.ot intended to reduce emissions, although
CO and KG should have significant reductions.  I have enclosed
tv;o Air Computers —or. e for engines frpm 75 CID up to 230 C1D;
and one for engines from 230 OlD'up to 4-50 CIJ.
     Please send all data compiled and results to:
                  Mil ford Pi. 3cott, Jr.
                  P.O. .box 606
                  Oak View, CA  93022
     I hold the patents on the device ana am trying to determine
its marketability as a fuel savings device.
                               ihank you,
Incls

-------

   ENGINES WITH
   PCV SYSTEMS
                                     70

                                                                          .'. ;:..Attachment 'E~-vVv':~. •
                         TYPICAL INSTALLATION
ENGINES WITHOUT
    PCV SYSTEMS,
                                           PART
                                          NO. 534-37
                                         5^=1)
            INSTALLS EASILY IN LESS THAN  1O MINUTES!

                                                        •'•  -;. ORANGE-
       Assemble Air Computer1" kit parts.
       as illustrated, before installing on engine.
       @ Universal Tea (Y-Snaped}

       (a) Hose-Connector, %" ID x 3" long.
                                              © Air Computer Modulating Air Valve.

                                              (5) Vacuum-Signal Hose-Connector 5/32" x
                                                 VA" long. .      .
                                              (E) Vacuum Delay Valve; install with
                                                 orange side toward Modulating Air Valve;
                                                                              BLUE
STCP
       Install completed assembly, as described in STEP 1. into PCV hose at a location which will
       be convenient for balance of installation. Do not allow parts to interfere with movement of
       carburetor linkage or to lie on hot exhaust manifold. Universal Tee (Y-Shaped) will fit
       either %" or % " PCV lines. Clamps are supplied for both sizes; discard excess clamps.
STEP
       Install small, clear plastic TEE © into ported vacuum line leading from carburetor to
       distributor. Connect side-lag of TEE to blue side of hlue-and-orange Vacuum Delay
       Valve with supplied 5/32" x 30" vacuum hose (5) — cut to length. CONNECT <§) 10

-------
                            71
        SUMMARY OF MILEAGE  PERFORMANCE TESTS
                    Attachment F
SCOTT RESEARCH LABS,  INC.

  Nine  (9)' vehicles tested
  Eight  (8) vehicles  sh~owed mileage improvement
  (4.8%)  (. 6%)  (7 .1%)  (2. 4%) (7 . 8%)  (9.4%)  (4.4%)'  ( 3 .3%)
  One (1) vehicle showed less mileage performance
  (-4.7%)                                     .
                            Average for 9 vehicles
OLSEN ENGINEERING,  INC.

  5 vehicles tested
  All 5 vehicles  showed mileage improvement
  (5.2%) "(4.4%)  (5.4%)  (10.7%)  (7. '
                            Average for 5 vehicles

AUTOMOTIVE TESTING  LABS —  DENVER,  COLORADO
  One  (1) vehicle tested
  9% mileage improvement


NEW YORK AIR RESOURCES  LAB

  One  (1) vehicle tested
  3.1% mileage  improvement


SCOTT RESEARCH  LAB
Average for  1 vehicle
                           (+3.9%)
                           (+6.5%)
(+9%)
Average for  1  vehicle    (+3.1%)
  Five  (5) vehicles  tested
  All 5 vehicles  showed mileage improvement
  (3.2%)  (1.5%)  (4%)  (21.4%)  (42.6%)

                            Average for 5 vehicles     (+14.54%)

ENVIRONMENTAL PROTECTION AGENCY

  Three  (3) vehicles tested
  Two (2) vehicles showed mileage improvement
  (1.0%)  (6%)
  One (1) vehicle showed less mileage performance
  (-1.0%)
                            Average for 3 vehicles     (+2%)

SCOTT RESEARCH LABS

  Five-(5) vehicles  tested
  All five  (5) vehicles showed  mileage improvement
  (8.5%)  (1.8%)  (6.9%)  (4.5%)  (8.5%)

                            Average for 5 vehicles     (+6.0%)"

-------
 8.  YELLOW CAB COMPANY — LOS ANGELES, CALIFORNIA
                                72
        Twelve (12)  vehicles equipped with devices
        Driven total of 378,000 miles  (6 months)
        No  measurable change in fuel consumption ' '•
        Drivers reported no adverse driving characteristics
                 "          .                      •
         '"'•'•      _   "        Average  for 12 vehicles    (  0%) .

 9.  AUTOMOTIVE TESTING LABS — AURORA, COLORADO

        One (1)  vehicle tested               *..--.
        5.Q% mileage improvement  '       •     .  •"    •  ••.-
                                  Average  for-"l vehicle    •  (+5.8%)
                            • •     	•*—	;	;	r~ •    •
                                               i»,  *    •  •
1O.  CHAMPION LABS  — SALEM,  ILLINOIS     •_...'..      •   '
*                                                 •
        Ten (10)  vehicles tested on federal C.V.S.  cycle
        Eight (8)  showed mileage improvement      "               .
        (6.0%)  (4.4%)  (4.0%)  (3.1%)  (2.5%)   (.9%)  (.8%)  (.7%)
       -Two (2). showed less mileage performance
        (-.3%)- (-1.0%)                      -              ' '
                                  Average  for 10  vehicles  •'  (+2.1%)

       Five (5)  vehicles tested at .steady  state          ....-/"
                                   **
       at  30 mph —  Three (3)  showed mileage improvement
                    (1.7%). -Ul.^3%) -(19.9%)— =•;--
                    Two-r-(2)  showed, less mileage-improvement-r
                    (-4.9%)' (-.6%)-::--    -        -
       at 55 mph. -  All  showed mileage improvement1'-         (+14.64%)
                    (3.3%)  (1.5%)  (4.1%) '(21.4%)  (42.9%)
       at 60 mph; —  All  showed mileage improvement  -         (-6:'O%) -
                    (8.6%)  (1.9%)  (6.9%) (4.5%)   (8.5%)
                         Fifty Seven  (57)  Vehicles Tested

                                 Average increase in MPG =  +6.O7%

-------
                                            SRL 2211-01  .1273        ." '
                                                                  Attachment
                           '._""•".   .       - ~ •   -T-*"-.--1-'r.r 'j'— '"'. ••v u r/- '"i\:'i ' —-"" -  :~~"~
                          --: '. ;• •*"<•.-•   .    '  . - " .--»v  t-'-':-:-V.' "V" • ,'~' •' •„" •    '  •. .  ..
C

                                      Steady State Exhaust Emissions
                                    and  Fuel Consumption Evaluation,
                                    of an STP Modulating Air Bleed
                                                   For
                                             STP Corporation   -:   /:'.-... ."-.. -:-"         '         >;•
                                          929 Olympic Boulevard  '" :;Mrj' *'                      Lt
                                  *   Santa Monica;  California. 90404         -          -.       j.
                                            December 18, 1973
                                                    By   ••          •"•••    :'...'-. •./.'-
                                                     •^      •                 •-•.•.»."*•
                                    SCOTT RESEARCH LABORATORIES, INC.
                                          2600  Cajon Boulevard
                                    San Bernardino, California  92A11

-------
                                 1.0  INTRODUCTION                 .  .' '_-.'  _ : -.-':
                Scott Research Laboratories recently conducted a test program
    to evaluate the effects on steady state exhaust e.missions and fuel con-/, v'i
    sumption  of an  STP Modulating Air Bteedi  The program was sponsored by /j •
    the STP Corporation  of Santa Monica," California;" '~~     .    -    ''.~.:Ti••"."'.-V

                           2.0  TEST VEHICLE DESCRIPTION     '         '. ""/.
                                         ''"•••          "          .' " r  '       _
               Nine vehicles  were tested during this program.   Eight of  the
    nine test vehicles were supplied by Scott based on general year, malce  and
    engine size requirements  provided by the Sponsor.  Vehicle 5 was supplied
    by the Sponsor.  Table 1  pres'ents a description of each test vehicle.   All •
    vehicles excfcpt 3 and 8 were equipped with automatic transmissions.   .  "  •'
                           m .   *               '    '*.    •             "'."»""
                       •'-. .  '  .  3.0  TEST PROCEDURE .  "   .- " " r?           .  ;-  '-.• "- • ..-.
               Scott personnel  performed all testing  and data  reduction.' "A.;' ;""•
    representative of the'Sponsor performed all device installations. '•. ;•"•-..-'.:':- ' • f
    3.1. SCOTT VEHICLE PREPARATION."   .  -'   '   .'-     . :   -. '    .    -.^y '-'''-,-
^r              No vehicle preparation, was performed by. Scott. xm.--the test...  -
'  " " '            :   •               -••••••    •-. ."-•'•;.:-  •"-.".  ••"••. ;'•"-.   .-
    vehicles prior to testing.       .-."...•  \ V-*-.r-."-...; ;-:..-. -  . '

    3.2  EMISSIONS TESTS'
                                             •
               A total  of twenty emission tests were conducted during  this
    program.  The tests conducted were steady-state idle and 55 mile per hour
    cruises.  At the request of the Sponsor only concentrated HC, CO and C0_  .- -
    were measured during -the steady-state tests.  Prior to each test the test  •
    vehicle was preconditioned at 40 miles per hour for five minutes to stabilize
    engine temperatures to approximately the same levels.  Indolene 30  was I -"
   'used as the test fuel for all tests and the chassis dynamometer was loaded
    in accordance with  the Federal Test Procedure for each test.
          SCOTT RESEARCH LABORATORIES. INC

-------


Vehicle
Number___
1

2

3 _'_ *

4

5
«•/
6

7 .
/
8

9

• •' ' . . ^
*
r "... • .*
Make/ :' -
• Mr>df»l
1 J V*J C. JL.
" Buick/ '
LeSabre
Buick/
Regal
^>
Chevrolet/
Pick-Up
Plymouth/
Barracuda
Cadillac
Dodge/
. Challenger
Cadillac.
Chevrolet/
Impala
Buick/ .
Riviera -
75 •
Table- 1
•est Vehicle Description. . . :i '. ; • .... !•- . . .

Year
1963

1973

1964 .

1965

1974
1971

1964
1962

1973


License"
Number
KDD 302 ' '

693 HWW
. ' •
NZH 744

HDJ 970

HKR 939
298 CMH
. '
NHG 849
KDB 227

709 HDZ
.

Odometer
81,544 .
-. '•' "
11,941
•
79,361

. 71,594

923
31,644
-
83,343
17,981

11,385
•
* • • -
. '• Engine/ • :.';--
Carburetor^ .
"_."-, 401/2 bbl. .
• f * \ ^

'.""'" "350/2 bbl.
- •#••"•
• 283/4 bbl.
•
225/1- bbl.
•'••"•
472/4 bbl. .
- - 383/2 bbl. .
• • .''
429/4 bbl.
' " 235/1 bbl.
• - . •'. •
;_- 455/4 bbl.
- ~y '.-:•'• :''~'~-''-
SCOTT RESEARCH LABORATORIES. INC.

-------
                                    • .    76
       3.2.1- Baseline Emission Tests•
            Each vehicle was baseline emission  tested as described'In
            ? as received from
        .2.2  Device  Emission
Section 3.2 as received from  Its  ovmer/ -:'V •-.  :•--";> -:'v"-T.--:4-};;'?-'rj.ri'- .-_."  ."•".' •"• _
                                    -   ' .* ^ • i ' .  ,'  *   • • ' ^.£> ~ • .•* Zji-r. * ' " - %• . •" S	 . *• .
      •^ 9  ?  n*»\Hr»f» Vmi cc-tnn  Tp^t-Q."-   .  •    "'    •   :	——:~—'~~.~...;"_.:.:.:  .;.... --
   .  .'._.'-    After each baseline emission test^ the Sponsor Installed his..1:'. '  -_Vj.
device (STP Modulating  Air Bleed) and adjusted 1:he device while monitoring  '  '""""
the  concentrated idle emissions.  At the request:  of the Sponsor vehicle 3      ; ".'
                                                                                   .•". -
was  retested.  During device set up on the vehicle 3 retest and vehicle 6,
the  Sponser adjusted  the test vehicles carburetor.   .'  -~'' '•'  ••''.?.'.•••''•''•''.'.:'*•. . ..
                      .   ' .                          .         "•;'•"'.-•  : -

3.3  FUEL CONSUMPTION TESTS           .                                  '...'.-
            During the 55 miles per hour steady-state cruise, fuel consumption"   '
was  measured.  This was accomplished by measuring  the time required for- the   .'"
test vehicle to consume 200 mllllleters of test fuel.   Duplicated readings  ' - ''"
were taken and the'results averaged.  "       -  s...     '    -     _ -.-•-. '•'•;.-•" •-.  .  -

                 -   '      "  .    4.0  RESULTS          ''-.'••   '• ^:/;; ' "'- .  :      "
            Corrected  steady-state emissions at Idle  and 55. mI3.es  per hour
and  steady-state fuel consumption.at 55 miles per hour _are_presented In
                                             ..-.•."'
Table  2.                      '    .         •   ;- ::.;:   '   •:.":.-    -'
      SCOTT RESEARCH LABORATORIES. INC

-------
                                       Table  2
                                                 77
Emissions Results   _


         Steady '';"'."  •
                                                               Steady State"-'-, j"^-

                                                             Corrected Emissions '••_
•'•"•• • • • •'— .- " •
Vehicle . • ""'''_• '•
NiinVh
-------
                   Table 2 (Continue^
                            Steady
   Steady State
Corrected "Emissions
* \ " .' • **•• ™
TT *l_ J ^ ' "'.* " * -
Vehicle • •• • •• .:: •-
Number' Configuration •'-""

6 - Baseline - Idle " . :; '.:":"
. •• *
Baseline. -.55 MPH ' '• ":
. . • ' . •
Device - Idle
- ', Device - 55 MPH
.
7 . Baseline - Idle
. . '.• Baseline - 55 MPH
"•'
•'.'•• Device — Idle
• Device - 55 MPH"" ! •":
8 . Baseline — Idle_ .• • j .
Baseline - 55 MPH '
• .
Device - Idle .
' . Device - 55 MPH . - '
....--.
• 9 ' Baseline - Idle"'
. . , -. • Baseline - 55 MPH '
.' ; .
• . " Device — Idle
Device - 55 MPH
btate i-ucj.
Consumption ;•
(3 55 MPH H(
' ••••
_- '. . " '
21.16
*

22.82


• '" 15.90
. ' ...
• " " .
17.40 ' 1
—
13.70
.
""""

- '-14,31 .
- . "• .- - .
~"~' • ' ••_ .'.,_
16.90.;' ':

,
17.47

:(ppta
366
_J \J W
122
413
" JL—f
117
430
~T ~J\J
227
344

196
.959
412
849

. 395
194
J>~^ ~
131
195

137

1 co(%)
0.45.

' 0.53
0".28

. 0.-19
8.75

2.62
4.36

1.18
10.08
10.39
6.53

.-.._. 9.63
" 0.89

0.24
0.49

0.21
• -_-v s *>r\ •
co2(%)
13.77 ';•
• •
14.05 ' •
" -13.91
• • .
' 14.26
9.59

12.84
11.85 .
-
13.65 :'..'
8.42
"8.84
:'10.27
-.
/•"9.18 .
"13.78

14.16
14.03 ••

14.15
SCOTT RESEARCH LABORATORIES. INC.

-------
 X'
          •  '         . '                79 '
                •  .          EXHAUST,.EMISSION    • •   Attachment H
                                     v '  *• *     *            "     •

                 AND FUEL CONSUMPTION'IffiASIJREMENTS   ...   \   '

.:  ''  -.;'•-/•••  .-'   •       :.       •-•.;:"•-.• c,-' ~- .  '.  -   -   ."••:..  :"."
      -•-.-. ...       •   1955 - 1965  MDDEL .'VEHICLES           •  '-
                                  FOR
                            S.TP Corporation
                        West Coast Operations
                        929 Olympic  Boulevard
                    Santa "Monica,  California  90404
                              July 2,.1974
              ':*•':•'•''   'OLSON ENGINEERING, INC.
              ':- '•   •    .421  E.-. Cerritos Avenue
                         Anaheim, California
                                                                           1 -.' -.

-------
                                  80
TEST VEHICLES AND VEHICLE PREPARATION  .-  -1 -..:'4-'C •"' '''-"-'. •'- '''."-*'•'!:'*


         One representative test"vehicle in "each of  five engine"

classes was selected for the comparisons. . They are as followsr
         Class B -
         140-200 CID

         Class C -
         200-250 CID

         Class D —
         250-300 CID
         Class. E. -
         300-375 CID
         Class F -
         over 375 CID
1963 Rambler - 196 CID---6 cylinder-" ."
engine with standard  transmission. ' -.".

1963 Chevrolet" -- 230  CID - 6 cylinder -
engine-with standard  transmission. " •  .

1964 Ford - .289 CID - V-8 engine "' " ••;:"
with 2 bhl carburetion  and automatic  *
transmission.       '••                 --.

1962 Plymouth - 318. CID - V-8 engine  ;-r
with 2 bbl carburetion  and automatic  "•.
transmission.' :- -        •    "    .  :   •:

1964 Cadillac - 429 CID - V-8 engine  :
with 4 bbl- carburetion.  and automatic
transmission^-.        .  ..--   •-•*• ."•-,".-•
TEST - CONDITIONS AND TEST PROCEDURES      •.-••"..-   ;



         All vehicle testing was accomplished by Olson Laboratories,

jnc_,  in Anaheim,  California.   Test conditions and 7-mode test • .

procedures  were in exact accordance witih the required-written .  ._ •

procedures  of-the California Air Resources Board.  Tvll cold-_
                    *-.-"       "      ..*             .__'      %.

start  tests were preceded with indoors vehicle soalc  (without •
 m             *."     .              •       . •        '".-

engine startup)  of at least 12 hours.   All hot-start, '7—mode

testing was preceded by vehicle warm-up on the dynamometer.
                         *                                *
followed by three 7—mode cycles, recording data from the  last
              •   .  *   *     *.*.**'                  ""
.two  only.     -'       -  .        .   .        .        "

-------
 and~'co  reduction measurements wa>s accomplished at 55 mph with  \^,^:.

' the- chassis  dynamometer set for level road, 55 mph loading.  ' AllV,^

•tests for a  given vehicle were conducted under identical testing^ _  '

'conditions.   Vehicles were operated on the. chassis dynamometer  ^ ;. '

"'to  temperature equilibrium; and then fuel consumption was, .

" gravimetrically measured for exactly 10 minutes 'of continuous,   - '•

 steady-state., operation.'  Carbon-monoxide measurements also'were

 'made at this steady-state condition.           .-          '        -



.. RESULTS'   ...     '  ;     -. "•    .    -.,    " ;   •'   '  '~ >   .-...'.•  '  ''•' -
                           '        ""      . "  •         ."""    *"-."
         ' The results of this test programs are  summarized in  . J

 Table 1 for all test vehicles.     "-  '      '    -  ." ;'  ;-..":'.
                        \J

-------
                                       Table I

                                    -.   RESULTS  '-'•:-. ''•-..'•

                      • 1963-RAMBLER - 196 C£D - 6 CYL -'CLASS B
         ~  •  .•       .                              ,   .   • '       »
  7-Mode» Hot-»Start Emission Measurements  (Avq. of 2 Cycles)
          "                 • '         ,                *i.  '    * -
                       ''         '•'  gij'ams per mile  . :..'' •'•"•
                        ' .  '     ••.•:''       -•  J   •••'••'••"
      	'  '•  . '.. •  HC•'. ••i;v-,,.  .00  :'.;••! [ NOx"

  Baseline     "•-..-.     . 7;. 19   '    '67.97       2.30

  STP System :  .   ;    .    7.04 .   ''.. 62^62   .-'^.1.56  •
                  "^v-'V.1 '-:
                                                                                    00
                                                                                    ro
  Steady-State Measurements at 55 Mph  -  Road Load

                              Fuel Consumption, for
              '  '.         •       •  .10,;Minutes
                         1   2™s
                            i
                       .  .  1239

STP.System'. '$";!;•:.'/; •'.  :     1175
  Baseline. • •  '. ••,.
           :'--'''
                                      . %' Improvement*
t, •   • r  •;•• •  •

.•'•?v: 5.2-.  •••  '  •
         ''• ' ••
                                            ..V.
V* Compared to baseline .data.
    .CO'Concentration
              Improvement* '? '
 4.65.;

•4.31 .
                i>.

-------
                    ,   .             Table I  (Cont.)   .     . '•   •

                                    RESULTS  ; '.        • .       :

                   1963 CHEVROLET - 230 CID - 6.'CYL - CLASS C
         •
 .7-Mode • Emission Measurements
     ~       '
 Composite 7-Mode
    Cold Start ; :.
 Baseline   .:'•!•  •.•"•
     »   '     '**•'«"'.*
 STP System ;/• •;•';.•
  H£

10.05

 7.40
      grams per mile
                        *   ' •
                   t     t

      • '•      SO, ,'  :• 1  V;   NOX

      .   ' 117.60.       2.55
          113..09
                                                     1.78
 Separate 7-Mode Hot Starts
      .(Avq. of 2 Cycles)

• _  i *« i
 ui» ie* i s vi o
 4^V4O k^«^*^««^*
 STP System
8577.:v '117,60
    V»i":: •  '•'   .
6.35V;V  -111.14
                                                    '3,17
                                                      '
                                                     1-.54
  Steady-State Measurements  at  55-Mph ~ Road Load-
   ......          .           >  .  . •       .       .
                              Fuel'"' Consumption for .
                                      Minutes.

                                • CO .Cone en tr at ion *' •'.••:;»?'"
      •'.•...;.•; ''••             tqmsi ' *,'•. \»%_ Improvement*

  Baseline   ... '•       .'  '  1004 •
         •.>••.'             .
 'STP System :§ •'        •    960     •  •'..^^4.4 ^- , V;N/-0.94

..••'* Compared to baseline data.
                                                                                  I :
                                       Y<> improvement*
                                                  ,.••.....•;•••'./

                                      •'.''.  .'"*'.  •'' ".:'. > •' "'

                                     • v1'   :, 55.8'':V:?'::'.
                                                                      :,.•'.••• •"-• ••: ' '•

-------
     ' I''
    '•!'( .
.''
                                ' ;   •;  ''Table  1.(Cont.)


                             '•-• :; ' •,'•'"• ''RESULTS'  • •.


                        1964 FORD - 289 CID - V8 - Class  D  «'
'••'• _7-Mode'Cold Start Emission Measurements
                     '  '  .  •  ''•'•;'.••>••. :   .grams  per mile-
    •Baseline  '


         System
                                ,.;•;.>.10. is
                                •V _'.' .• *


                                :'; .''    8.01
                                        ,  • ' CO.;;-;:.;   /.  NOx


                                          65.20 ••?,:'.•'' •  4.30
                                        *      •'"•••     *


                                          32.16 ". '     2.38
     Steady-State Measurements at 55  Mph ~ Road Load .'

            •  ••         •      .     ••'.••     . ''  '
                        •  ' /     Fuel Consumption for  '
             .    •       .  !  '•      "   10 Minutes       :
                                                                                         Co
..Baseline
%        .
         • •  . •  •*  *

  STP  System  '. •:. .

     '  . •  '•''. •  ' .
                                 cfms   ;'.  '/* Improvement* •


                                1412  '


                              '• 1336  '       ^ -5.-
                                                                      CO Concentration


                                                                   ^       , •% Improvement*


                                                                  0.90  '   /       -   .   :


                                                                 ,0.3l'   '• .   '•'   65.5 •''•'
     •*  Compared to- baseline data.

-------
                                                       •'•"S-
                          '•'s'.'.';'".;•' :'-v'•'••'-. ; '•'  XTable 1 (Cont.)'

                          .--;•'   .    ' .'.'.• 'RESULTS          . .''..•!'.
                           1962 PLYMOUTH ~  318' CID - V8 -  CLASS E
 :,  • '• .'  7-Mode Cold Start Emission Measurementg .',
        ^                    • •
 •.  * •         • .        '•      •        •   •             *'••'.
          •'.'*.       •''..'••   .  .   '    '. grama  per-mile
    ' •     :/'.•'•'••• '•       •''/',''.                '•*•'' •• ''•••!'
        ,'  ;/;'.   '•: '•  '  '•'..   '• . '..    HC ''   .' •' •   '
  ] >..,i>.> Baseline

           P  System
  8.75.   ... ; 104.09  ....
 •        . "          • .
''• 6.25    •    58.89
r •:..•'-,; :^v-V'
                                                             NOx

                                                            3.70

                                                            2.61
                                                                                • •'  .• • •
                                                                                                            oo
     ' '  Steady-State  Measurementg at 55  Mph ^ Road Load
                                • •  .  •  .    . •'   •
     •"•,•..•    ,    '               '.... Fuel Consumption for
     •'.'.        '  ''          ••    ••' •':.  •,      10 Minutes
'•;.  .    Baseline '  •

••..'.•!'•';•'•• ''STP System'.  '  '
                                                                      .11     ; •   •
                                                                         Concentration
qms . %
1380
1233
Improveme
' 	 ~r 	 	
, 'r
^^ i t 	
,O-o 5^
nt* .- . % -
", 3; 30
,.• .'•' 2,79
                                                                               Improvement*
                                                                                 15.4
         *  Compared to "baseline data,

-------
                                            <'"'•• Table 1  (Concl.) •
     V"   -  '      '.  ;'.;;  >-.!•••. . ..;     :'".-' /  .-'.  RESULTS  '            •   :

     : •   •   •  •/•.-•  .;•'•;.•••''  '  1964 CADILLAC  - 429 CED  -  V8 - Class  F '

    ' '  ',• '   .V  .-.'-••       . .    .    -  '  •'   .-•..'!.'
    .' -'; '.:.,-'» '•'    ' •    '  ' '     •             • . '        '"'•'.
    •..',•'"-• •''':'7"Mode' Hot  Start Emission Measurements  (Aver, -of 2  Cycles),
    '.": .-.'.': V,       .'•''..      •      •    '         . .•
     ''"  "''.-           '        .    .......   •  ...  grams per  mile     '.:  .

     ','• ,.•:•>-. '',',-    •  .        •  ''   '  HC     '  •   co;\  •'
           Baseline  '.

           STP System'
                      .•.  6.05

                      '•'''•'..5.17
57.78

42.12.'
7,10

3.12
                                                                                   t
                                                                                   v.
                                                                        •' \ ••••. .-
                                                                        •.'."• ''•!•'. :•

                                                                        : K'S1-
                                                                         :•'•• 11 i. .
           Steady-State Measurements at  55 Mph -  Road Load
                                            i'  * '          ..      '
               : '..;'•;•'•'.   •  ';    "  ' Fuel'Con sumption for
           .  ''•'';•••';'•  •'      ''  ' .  •   r   .10. Minutes.  .   ''
   •  i '« ' .
. -   i ..'-•.
 ' ' '' 1 . • •
            Baseline
                         ' 2276
" '•'•.'•.:••..'. -':''• STP System substituting   2116
    ".••".';;;- '1972 Ford Pinto Delay     •    :
     •'...'   Valve for STP Delay Valve  ''.

                                                    Improvement*.-1.^'
                                                                   "
                                         .7.0 Wv4:1'-'
                       'CO  Concentration


                         •  •  '*/• Improvement*'


                                  * .  ' te* .   '


                              •  '    51.1  •   •
                                                                                                      00
            * Compared to baseline  data.

-------
                                          *       *             '             .      /"
                                              .-.-••      •  •                -

                                         8-7'     .    •  '•    Attachment I    ' '
                              TESTS PERFORMED BY     -   - '
                           "TESTING'LABOPATQRIES f 'DENVER. COLORADO

                                August 18, 19737""-.       , -:.. .:, -. -., ;
1970-Chevrolet Nova,  230'C.r.D., 6-cylinder. ' •

Device:  MODULATING AIR BLEED


         ' .  "            •••-.     ' "KG       -• 'CO
                           - DATA SHEET ATTACHED ^
       Baseline   '        ."'-  .  4;OL       41.61.   -    16.91

       Device"        •   !•"    .  2.97- "   17.2(3        '17.07


       ^Reduction      - .""    .  -25.% ." ,"  -58.%.'.  .    +9.%
                                    , •
         '•             '      '      "'.-'"•:'•_.'        -

-------
  AUTOMOTIVE TESTING LABORATORIES,  • ~. •''. '.:.V -'".^t >,'•-' i.-.V-  •••-••
       r, Colorado  . ."    .           •  • •;..•••;•. .'B8':-- "'    •  70CHEV BASELINE
                                                           1,1 o
 X
                       -.'.-.     1975 ETA .
                      DYNAMOMETER --EM 1 SSI ON TEST-

      -.-•';•••: ;•-  ^ •&•••;•.••• .  ;     HCvv;;;.-.;-co,;
      .   •    ":-   '--v-'-:- -;v;\- "- •      •••-•  Y':---^;*--  v-
      PER.-'MILE '•,:.'"- "\ V'"; -.  •

             "         •       " .
 AMS IN CCLD  TRANSIENT  BAG

 AMS IN CCLD  STABILIZED BAG

 AMS IN HOT   TRANSIENT.  BAG   '12.2O     130-08

 >>  * #.**#'#***####*.**'#***'*.*.****.**•**.#"'*  *. ! i"-":-/
                        FUEL  CONSUMPTION   16-91  MILES' PER  GALLON
                       DATE:.8/18/73
                                                    TEST  NUMBER: CQ076 •"".-.-  "•'•
                                     »      ./••'...
                               ^&L^^.^ •  .
                                                    CAR
                                                    70CHEV
                                                    -7.30  o.
                                     1975  EPA
                           DYNAMOMETER EMISSION  TEST
                                                                      :  ' 041
                                                                              Air Bleed)
AKS PEP.  MILE •-
         "-""*"•

AMS

AMS




*  *
    COLD TRA-x'SlENT  'BAG

IN  COLD STABILIZED-BAG

IN  HOT   TRANSIENT  BAG
                                                 CO  7     CC2  -
                                                               NOX
           485.1    : 3-81 ""•


f5ff--16   17.75-4    16-31" "f
      '     *          .    •   " - *
 27-36   1997.0    12.42..;

 67-34 -  1540.0  ' 16-03' .
                      FUEL CONSUMPTION   17.-07 MILES PER GA~LLON  -*• <7
                       AUTOMOTIVE TESTING LAPOP.ATOKI ES*  INC»
                      1990O—E. -CCLFAX-AVE*->—AUnonA'^--COLORADO

-------
                                             89
                                                              Attachment J
                                    TESTS PERFORMED BY'
                          'NEW YORK 'AIR. RESOURCES LABORATORIES
                                  December
                , 1973
      '1969 Pl^onou-th Van, 225 C.I.D., 6-cylinder -
      Device:   MODULATING AIR BLEED AND U-SECOND VACUUM DELAX VALVE
              Baseline
              Device
              Reduction
    HC
   2.75
   2.U2
• -12
 CO   -
1*6.86 :
21.22
                                                       NOx
8.2
Mileage.
 12-71
 13-12
 + 3-1$
\
 \
                                - DATA,- SHEET AEEACHED -

-------
FUEL
CONSUMPTION
PRGGRrlH   . .
                         1972
I ,TER HC .
ENTER CO .
ENTER C02 [:.>.
HPG= '
FUEL
          fiLE
        EX SflMP
 co
 ENTER
 ENTER
.ENTER HIR.-SHMP
 1972 H
 ENTER .
 KH="
       MI -CVS
      .RBS
            .HUM
          -1.01439
 ENTER
 ENTER-
 ENTER-
 ENTER
 ENTER
            r.r.jrQQ .

   MIX=.
 ENTER
 ENTER
 ENTER
 NGX   •
 ENTER
 ENTER
 -C02
 ENTER
 ENTER
 GN/HI
 HC
 CO
 NOX
        RIR
        ^

        EX
        RIR
            n'MP"
          2,
            75627.
        46.86193
         9.94453
       £.09.46502
                    • ie
       BHR  b*R
       INLET BEP
       -NO OF REVS -
       CYC  CONST
       PRESS BIFF. '
       flVG  TEMP

       937.05812- >-.
ENTER-SCftLE •
•EHTER-.EX^SlflV"
ENTER filR  SfiMP
CO   " ._- ' -  : ."
       SCHLE
       EX SftMP
       filR  SflMP
                         eMTER  flBS HUM-   '
                         t'LJ—         ..- v   •
                         1 •> fl _
                             .'••"- 9Q  ••
                                  1.U2467'
                         EN.I ER-.  BHR  PRESS
                         ENTER  INLET  BEP-
                         ENTER HO "OF- REVS
                         ENTER CYC  CONST
                         ENTER.PRESS"BIFF
                         ENiER ftVG  TEMP
                        V  MIX=-  -. .-  .  -.
                        HCv
                        ':.'.:'-''V--.-RES_uLTSx'--  • ..

                       " •   'Baseline.' • Device ;.-

                      ;«C ~"-"2.76 "' '".-"'2.*42*.:-'-
                       * ." —•. •    *.»•*•  ».**•_
                      •"..*••„" **     .•'.-•. »•" • • .

                      " CO"•'"' 46.86•"" ': 21.23- >" •

                      •NOx ' 9.94"::'r'$Vl9:-:-
                               "'.••..•-•-..  *"

                       FUEL  *12.71-*  13.12** '
                                                                  '*

                                                                  12%"
                                                                 ->.r,_
                                                                  55%

                                                                  18%
  ENTER
.  ENTER
  CO "
  ENTER-
.'ENTER-
  ENTER
 'NOX   .
  ENTER
"EHTE&
 C02   ..
 ENTER
 ENTER:
 GM/11I
 HC
 co
-MOX
C02
         EX SflMP ••
         H1R SfiMP
          "     " '••
         SCHLE'
         EX SRMP "
         Hlft SHMP-
          -
         E>{  SflMP
         AIR SHMP
        .    : •. '-,.>
        EX  SflMP >
        ft!-R". SfiMP-'
                                                ^Percent reduction

                                                r*Miles Ver Gallon
                             . 21..22472-j-j^
                               8.19954-IK-?<
                             629."02822
                           flN
  .- '.- •  "•->>.
.. •     •  » "^ * - «

FUEL\:•- :
.CONSUMPTION
PROG01
EPfl
ENTER HC"
ENTER CO
ENTER CO2"
MPG=  "
                                    I •
                      FHFI

-------
           ,Final  Report .



         SRL  2186 01- 1073
                                  Attachment- 1C*  •     • . -  --. .-
                                      •  -       -     : • •„  • ••*-."
                                            •  .  '   -• ;«-.•.•' '-J ; ' »
   Emission and Fuel-Consunptiorx
   .Evaluation of  a Prototype STP
      Emission ControL System "-
                 for
          STP Cbrp'oration"-:'  " •

       929 Olympic  Boule-.vard

 Santa Monica,- California   90404 '
•            f
         October  19,  1973
 SCOTT RESEARCH LABORATORIES, INC.

       2600 Cajon  Boulevard

 San Bernardino, California. .92411
                                                     .-

-------
                                        92 '
                      "RESUCTS OF TESTS-PERFORMED BI
                        SCOTT RESEARCH  LABORATQRjg'^.
                        San Bernardino,  California
                          MODULATING AIR BLEED.
                                                                                    T_
                                  .-2-
SRL 2186  01 1073
                             '  Table 1

                          Vehicle Description '
Vehicle •
\J» • rn ti O T^
riULZjc? tzL
1,

2

• 3

A

. 5

Year
1968
.
1964 .

i
1968 ."

. 1965

" 1971 '

Make/
- Model"
Ford/
Fairlane
Ford/ ' '
.Galaxie
Plymouth/ ...
Fury II
Dodge/-
Dart
Chevrolet/
. Camaro
License
Number
122 FPC

OZG .018 . .
• *
• - :
WEM 531.

PHJ 166

288 CCT
•
Odometer
87 ",663 * -

," .101,832 :y.:
1 *""•'' ' •
- 56,800
•
67,371
.
- 33,250

Engine/
Carburetor
302/2bbl ---
" • -
.289/2bbl
• -
383/Abbl
•
273/2bbl
w
.350/2bbl-
*
-
                                                                                      I!

-------
      SRL  2186 0-1 1073.
                                               93
                        ""'."  "*..'  •     • .   Table 6 •  _    .  •  '•-..-•   -
                         • "  *             *       .      '   " '
                     California Hot  Starr 7-Mode  Emission  Results ;    '•;..
Vehicle
2
2 .
4
4
. Test Type
Baseline
. Device & Delay Valve .
Baseline
Device & Delay Valve
HC (pp
' 446
• - 336
604
... 464
m) - CQ (%)
" - 0.88 '."•"
»»
0.23
' 1.38
•
.;• . 0.38-
NO (ppra) ',
1762
•795- .
1782 •
1070.
1
        '/P\ ' --^-"- ,. .-r>- r-r
                                         rvr

-------
      SRL 2186 01 1073
r
 •(
                                    9.4
                                     »

                                   Table 8
Steady State Fuel Consumption Kesults. "
                                           30 MPH
                                      60 MPH
Vehicle"
Kuraber
. 1
1
• " *<•'
* 2.
2
i . . .

•- 3 " * . •
3
'.
- 4 .-"
4 -..
• • .
5
•5
•'
"'- ' Test '
Baseline
Device _ •
Baseline -
Device
.. . "
•
• . i * • . .
Baseline
Device
•« . •
Baseline
Device .
Baseline-
Device
- " . ' ..'
Type * * - '
Ford/
Fairlane
Ford/
Galaxie
• _.
• • -
•Plymouth/
.Tury II
• " •
Dodge/
Dart .!
Chevrolet/ *
Camaro
Time
•"(sec.)]
167.8
159.9 .
180.5
183.5
.

116.5'
131.5
"' -
173.3
172.3
129.8
155.6
' - -
L" :'"MPG
. 26.28
"-.- 25-04
Time
• ' "Csec.)1 '
' uti 63.9
""'.7A 66.0 .
28.27-.,, a 66.0
28.74
-

- 18.24
^ 20.59
.
'27.14
_ 26.98
2033
24.37
T'-fr/' 67.0- •'
.-*
"/*
r,?v9 *l-3 . -
^K'""43.0
* ..
•
.. 52 8 -
s\frf -* £• • w
'.C?5A /-, T
" OH. A
_. qi 2 "
»£> (C*7 —'-*-•*•
?m^4.4.5 •
•
•"MPG .
20.01-
20.67
20.67"
20.98 "
1
• . ''
12.94
13.47 "
•-.. 1
16.54
i
•J • * * _j

                                                                     •  1
         Time to consume 200 milliliters of fuel ••

         DEVICE  fiDO^/cr/A/c-  Aif\   Gtee-o  'AM(?  DEWtf
                                                       ':•-.    •:I;•-•-:

-------
                                • ,     ,  viable 9      .'.
                            •*  Summary of Emission Results
-1972 Federal Hot Start CVS Test
     .' 'Vehicles 1-5  .
Average Baseline
Average Device   //o
  .:•% Change2  :
                           s •
                                    ' ...y HC.
                                    "   3.66
                                WUV6-   3,23
                                       ^iiT?
                                             CO
 NO
CO,
              2-
.4.99  '.'-465.6
 4.83 . -  -.488.9
          'Vehicle 2  and  A
   •( •...  Average Baseline   .  .   •     •  '   4.39
       Average Device   f/o oeutf VAWE*   ' 3.67
      Average  Device  and Delay Valve    3.27
           7.  Change2  '.'     '    ,;.    ^-2575
    -          . .               i        .     .   .
     Corrected for* humidity  and  reported  as N0?«
    2              ' '   <       •          '       •
      % Change from Baseline*
               ''
     DEVICE1
J •

-------
Corrected Steady State Emissions
                                 Table 9 (Continued)
                                  Idle
                                                         . 30 Miles Per. Hour:
                                             60 Miles Per Hour
                                                                                                          £2
                                                                                                          fO
                                                                                                          }->
                                                                                                          CO
                                                                                                          CT>
     Vehicles 1-5
                             HC
                            (ppm)
, NO
 (ppm)
 HC
(ppm)
CO
00
 NO .
(ppn) |  CO//!
HC
                                                                                      CO
 NO
(ppn)
    Average Baseline
    Average Device
    .% Change2
                                                               .30

                                                              M8
                                                              •  I" n
                                                            -40.0,
                                           145

                                            91
                                 .91
                                               -54,9,
                               2543-

                               2673
                                13.56

                                13.24
   California Hot Start 7-Hode Test

..  ' ' '  Vehicles 2 & 4  '  '
 ''/, change from Baseline,

   DEV\CS
                                He" (ppm) '     CO %  ' '  : ' -'KO- (ppn)
Average Baseline*
Average Device and
Delay Valve
1 Change2
• ' 525 !
. ', 430 •
1.13 •
i i
* 1. • "
0.31
• 1772
933 ',
                                                                                          I  I
      *••
                                             ...

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           97
                          Attac.hmen.t- L •-
74-19 A\
      EVALUATION OF THE STP
      MODULATING AIR BLEED
          December 1973
Environmental Protection Agency
 Emission Control Technology Division
   .  Test"and Evaluation Branch

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                            9-8-
 Background     .                  -. : V         •               •

 The Test and Evaluafciorr.Branch of  the  Emission Control
 "Technology Division  is  responsible  for the  testing of  " '   ••••
• devices designed to  reduce  emissions from automobile
 engines. The "modulating  air bleed" manufactured by .-
 the STP Corporation  is  one  such device.  EPA was "supplied
 with three systems for  evaluation.  The vehicles used in
 the evaluation included one uncontrolled car,  and two •
 cars with a moderate degree :of emission  control-

'.Device Description                     .                     ;  "•

 The'device is essentially an air-bleed used in conjunction
 with a delayed spark"advance. The air bleed is a modulating
 type working off a ported vacuum source.  The vacuum delay
 valve.is installed in the vacuum line between  the distributor
 and carburetor.. •     •"           ...
                                                •.      *    . •
 The- system contains  an  adjustment to regulate  the amount *•. - "
 of air bleed at idl'e. Under wide open throttle conditions   .  -
 there is no bleed.      .                         •     .
                - .              *  •                       • .   •
 For cars that do not have a ported vacuum source,'a valve
 is installed in the vacuum  advance hose and operated through
 a mechanical linkage connected to the throttle linkage.  The
 air bleed and vacuum delay valve receive their vacuum
 through this valvel.  -                         • .
                                         •• .
 The device was  tested" on  three vehicles,"a 1963 Chevrolet,
 a 1970  Plymouth Valiant, and a 1971 Ford.--The-1963  Chevrolet
 was -equipped-with-a'283 CID engine and"-a 3-speed manual
 gearbox.  The 1970 Valiant-was equipped  with a  225 CID engine  . -
 and- a 3-speed automatic transmission. The 1971 Ford was
 equipped  with a 351 CID engine and a 3-speed automatic trans-
 mission.         .                   .                        '    "

 Test Program           '         "            "
 1    ' •" • •• •  * * " • • .                                    •            «

All three cars  were adjusted to manufacturer's  specifications
prior to  baseline  testing. Two tests were run in the baseline
 configuration.  The  devices were then installed  on the cars
 and two tests.were  run  on  each vehicle.                   ^--v

All tests were  run  according to the 1975 Federal Test Procedure
 (Federal  Register,  Vol.  37,  No. 221, Part II, November 15, 1972}

-------
                                                        • r
* \
Kesults_    • •     -      ."   "" 99 .     '   '•*•'•""."••"*"*••

The 1963  Chevrolet was run in tv;o configurations.  One con-
figuration  used., nominal 20-second vacuum delay valve and
the other used  a.nominal 6C-second vacuum delay valve. With
the 20-second ..vacuum, delayvalve there t-/as a  38% decrease in "
HC, a  42% decrease in CO, a 120% increase in  NOx and a 4%:
increase  in fuel economy over baseline testing.  With the •
60-second vacuum delay valve, the HC and CO decreases remained
about  the same  while' the NOx increased only 20%" and fuel"   -•-* •
economy increased IS over baseline. .                .     •
                                .      • .           ."-••".
The 1970  Plymouth Valiant showed a 23% decrease in HC, a 66%
decrease  .in CO, a 9% decrease in NOx and a 6%  increase in fuel.
economy over "baseline.       .  .    •/'•     -          .

The 1971  Ford showed ar 10% decrease in HC, a  46% decrease in
CO/*a-_3.5S decrease in-NOx and a. 3_%. decrease in fuel economy.:
      *••             ,                       * »                  ' *
Conclusions      "         .-".••         "         •   "
    The  effectiveness of the device varie:> from car to car.  -
    Significant reductions in HC and CO concentrations .were
    measured for all three vehicles-. Kox concentrations -were
    reduced from two'of the', vehicles but.large  increases
    .occurred from the .1963 Chevrolet..
            .                    »          *.*•»'
    Changes-in fuel economy varied from -1% to  +6%.  The 1970 '<
    Valiant showed a 6% increase and in one configuration the
    1963 Chevrolet showed a 4% increase. The .1971  Ford was  "
    characterized by a 1% penalty in fuel economy....    **"•_"••
           * •
    .The svstem was tested on three vehicle:vThe-1963  Chevrolet had
    -a.  three-speed manual gearbox. The 196-3 Chevrolet was a '"smoker7
    producing a significant amount of blue exhaust smoke, which
    could  be the result of bad "rings or valve guides.

-------
                             ma
                      STP - 1963 Chevrolet

                        Mass emissions in
                        grams per mile
                HC
            CO
                                       NOx
  Fuel.
Economy m •
Baseline
11.54
                            100.61
                       1.36
                                                     14.5 "mpg
Device Test
 (20-sec. VDV)

% Change'.

Device T
-------
c
                                      101
                              •  STP - 1971.Ford LTD.

                                Mass emissions,in •<•
                              .•••"   grams per mile
                         HC
                CO
                                                    NOx
                          Fuel-
                         Economy .
    Baseline
 2.68
                                       14.64
            • •4 .-75"
                                           12.7 mpg-"
    Device Test
    (avg.  of 2)
2.40
 7.85
                                                   3.11
                                           12.6 mpg •
    % Change
-10%  -
-46%
                                                    -35%
                                           -1% -

-------
                                             1975 MSPCP  CONSTANT-VOLUME SAMPLER RESULTS
                                               )• f  , =•!•  •.''.-.
  Kf U.
 CODE-"    MODE
   31   FORD

 • AXLE '   N/V •
  RATIO  RATIO
.0.0   '.  n.O
   KKOUESTOR
  IN1T,  BRANCH  DATS

1 •
• t
'
HOWE
.0.0

1
VEHICLE
FPA-lhl
•
STWOKF.
b.o


1,0,
•
UuFACT
1 1 \J • M W 1
C,H,
0,0 .

HOU,
YH
71-

TIMING.
OiO


DISPL,
3bl,0
'
•,PPM
, •. 0.
. »'-.
INKMTI
VElCiHT
..4500
i t' .
7, CO G
;U.O •>
. i
                                                                   CURB
                                                                        NO.
                                                                                       .

                                                                                    ''ACTUAL
                                                                  PROCESSEOJ  1U15.06   NOV 30i \973
                                                                           . t
                                                                      •          '         I   •
                                                                                           TEST  TEST
                                                                  WEIGHT  . CYL,  H.P,  bYNO.H.P.   C  UTL THANS S.PAT.   YEAR  TYPE
                      FUtTL
                   INJ, S-HUT,  *CAHH  »iiiJLS  CAKH MOOfL
  ALW-
     TF.B  11-2^-73  0
                                            1  '•:
         0       8

         IDLE/--—
         RPM     HC
           0.    0.0
                                 EXHAUST  SYSTEM
                                 TYPES     HAMh
                              0  U  0  0  0
                                                                                         U,7
                                                                                                   I \  ' \ \
                                                                                                                I
                                                                                            75
                                                                                    FACTURE DATA-	-/ TIRES      DRIVE  SOURCE .
                                                                                     CO   '•  NOX '   EVAP  SIZE  RIM   CYCLE   CODE
                                                                                    0.0     0.0    0,0   •             5     15 .'
                                                                                 EVAP  EGN  CRANK   FUEL   FUEL'
                                                                                 SYS, TYPE   CASE   TYPE  .TANK  MAlNT  ODOM  •  GW
                                                                                  •  0    0     ' 0  •  '   7      0'    3      1    -0
   HIVniESTOH C'^MhiNTS   I SIP ULVlCt;    CHUCK TIMING ANO NPM
   LA^ORftT'OHY COHMf.NTS  I J  !>TALL  IN  Hli 1  » LON)  •. n.u'ib
                                    2  .   0,6    0,60
                                    sm.i cu, FT.
                                    HACMjKUUNO
                                   H6MGL
                                            0,2-

                                            0,4
                                                     'j. U 0
                                                     0,39
          •  D/FA.CTOR= 7,823                . ' -.    '         '    .'
  COHWECTEO  ' '  '  • MASS  EMISSIONS        •          '.'••.''
CONCtlNIuATIONS  •  C.MS   ..   GMS/Ml ' '  .•  P.PG1          •»'»'/•'.;''  '
 . 272 *     2b^3.3n     711.25   .     11,7
  110,40 PPU  '  .  16,23       «*.S2
     ..i          !    .  .         .
,7 SECONDS  0/FACTOM=12,031  ACT RPM» 1480,7 »PH RATIO(C/A)*0.9986
 •COHPtCTEO   '<•<  ,  MASS  EMISSIONS                  •
CONCCHTUATIONS  '  CMS    '   GHS/Ml  ,    MPG1
  ''fifr.Ob PPM  :    7.30       1,B7                       ' •.           ••
•. llS.O.o p^n      19,70   .    5,04                          . . ' .  ; .
  •  I'.ObS V     ?.ti3v,7f   . ' 726,2b        12.0  '             ' .  •  •'••
  •..34,'b3 PPM      '8,41  '   '2,15              .•.••"..•..•.••:•»••'
                                                                                                                              o
                                                                                                                              KJ
                  EXHAUST SAHPLK
                           COUNTS '  30BS..1  cu,  FT.    1512,H stconos  O/FACTOK=» 9.335  ACT  RPM« 1479,9 RPH RATio(C/A)co.998i
                                                            CIM^t.CTEO   '  .  MASS  EMISSIONS
* * . |^
HC-FID
CO
CO?
NOX CHEM

'EIGHTEO VALUES
GHAMS/M1LE
ROUNOfO GMS/MI
.
* 1 1 1> ^
2
2
1
3

*
•
. •

PI-HH
(




it l-fTE«
1.1
0,5
' l.H
0.1
'
CO?'
6*0,65
; i

•'•iCOwC*
OiJu
.0.^7 '
0 i 0^0 •
0,1.0
1 ,
, NOX
3.23
3,2
i
CONCt'NTWATlONS
1 l«»3,2i> PPM '
•104,33 PPM '•
. 1.J62 %
106.91 PPM^
•i
HE %
.0.0
t ,

GHS
V.74
10.62
2179,21
15, .47
*'.
,

, ..
.
                                                                                       •  GMS/MI '  • •    HPG1    ' .        ,
                                                                                          2,7i. .•  ;.  •    .; •     :••.*;'.;
                                                                                          2.96  .  •   •  .    •'  ';,••:  ••'.•'•      •  .
                                                                                       607.02       14.3     ' '        •'•;'•.
                                                                                       .  4.31         .   '*   '.     '.••'.
                                                                                       75 FTP!  72-4 FTP1: '75-WEIGHTEDl  FUEL-wEIGHTi
                                                                                       1  MPG   .    MPG  ' ' '..      MPG          MPG
                                                                                        12.5   "   .11.8.'.'.•,  .12.5 .••.•.•;."•  ••  0.0  •'••"
                                                                                              '•*'','	
                                                                                         1Z.7  ,  .   •.'•'••'
                                                                                                           \

-------
                                              1975
  'TEST  *  it.- nfi.7

   MFG.-      "   •   ;.
  COUF.      MODEL .  '
    <»3  CHEVROLET •
  AXLF.     N/V      '••           MANUFACTURE SPECS,
  RATIO   RATIO   B , 3 7
1 ?. • PO
• •
n MILFS ?.
EXHAUS
RANGF. M£
3 • 31*
2 5^
1 ?^
2 ' S*
.
.
',
b

1
T
T
.
,
.
.
                                                                       .  U/FACTO^=. 9.637
                                                                     KU  ' '      "ASS EMISSIONS
                                                     CONC.  CONCf-MT'-AriONS     GMS   ••  GHS/Ml
                                       i      1,1  '.  '3,'.HI     6Uri,l«, PPM  ,   ,«1.29  • .    b,72
                                       2      0..1'    5,MS    237V.•in HPM ' •   2f»7.ld>-  '6l.b5'
                                       i      i i b     0.:/ 'j J ''  'I.C.!
                                       2    •  0,•»t}?,
                              CUU'ITS    53*7,2 CU, FT..   1375,0 StCOMS  U/FACTOK = 1'«.723 ACT
                              LF.    .    HaCMjMlhJIil) SAii^Lt.'      COtlHtl'.fED        ,MASS EMISSIONS
                               CUNCi   H&NOE  HF.TEW  . CUNC,   CONCtNTn AT IONS     I'.MS    •  QMS/Ml
                              .1116.00     -2     I,1*    b./U      300. n* PPX     . i!6,3li )  •   ;6.7<»
                                                                               21V.7V •  ' 5fr.2l
                                                                                                      • .  o
                                                                                                      ' |.  CO
                                                                                                        MPGI
                                                                                                     1479.1 RPM  RATIOIC/A)=0.997S


                                                                                                     , -  HPGi;     '.'  "     '•
                                                                                                        f.   '         .    •       •!• '
                                         1
                                                      ?/,*»<•
                                                       U,U'*2
                                                       n.'jo
                                                                .  507,7h
AH 3
         3.-590 MILES-  12"*H2. COUNTS'   313*>,7  CU, FT,

 "             PANGE   MF.TF.W    COMC, . KAHiit   >'ETF.H   CU'lC.
    HC-FIO       3     52.1    'ihH.U     'i      1,5    <*.5'J
   .CO           2     77.7.   IVnO.hS '  .  2      0,b  ,
    CO^ '         I-    35',7i ».   il,->'IH  '1      \,H 'I  O.i'mO
 .  NOt C'lEM     2     <«3,7. '  .  <»3.7U     2  /. *n,3    0,30
                                                                    ACT R
                                                           MASS  EMISSIONS
                                                                   GMS/MI
TlGHTF.n VALUES
 •GRAMT./MtLE-
 ROUNDED
 • he   ..   cp
 7.12   \>  54.1
7.1 '   < 5V,
                                            C02
1.V2 •]
0 t l'l M 0 '
0.30
finx .
? «9V
3,0
iV,V ,'yv
o.v^
'•J.'*,
HE
• o,u

) HPM
><; %
J HPM
K*
i

                                                                                23.nl .      b,63
                                                                               >Ul.bb  '    56.17
                                                                                6,tfO       l.VO
                                                                                   '.  ''75 FTP1
                                                                                        • MPG •
                                                                                    '   15.1
                                                                                          H.5
                                                                                                   H7B.9  HPM RATIOtC/A)=0.9977

                                                                                                       MPGI      ,    .-.• •: , ' .
                                                                       !-<» FTP1. .'75.HEIGHTED1 '  FUEL-WEIGHTl
                                                                            ...':<'•','•'. - i' . MPG '• .•'.-'' '    MPG
                                                                                                    U.S  .«;._..',  ..1^.9 -;i;.  .'  . .0.0

                                                                                                        -.  *• •'••••.'•.••• •••'' ';'.'"!' •"',•'    '•' •

-------
                                           1975 "SPCP CONSTANT-VOLUME SAMPLER RESULTS
% TF.ST •»   \h-  t

i<^4, 'AU$1 SAM^ h-'ic-'i • 17, v • . B3.0 j?h, 0 5K.3 ci'i'.-ir, , I'.i I'M Oil p'iS < on : 1 .073 1 4 & , 0 0 1 CMUMtS it.K'hM^Ui >LV. HAUOE l J» ?•'• I 1 3 ' bl.JJ.S ^ IN cpu U ACrIC''< I'ETi-K I .1 U.I 1 -o 0 ,h 'C"l. I'T^i! UUIID PPM ..* <<00, U, FT, SAMPLE » co-^d. '3. JO' 1,95 U . (l 3 b b'.yij • l" f'T, • 14' •ikCONOS. SAMPLE1 :• IULE EVAP, LOSS TIHE CO ' OEAW KPM GRAMS. PRES. 0-0 400, D/J COl'KtCTED ; " CONCf.NTWATIONS l««V,bV PHM ' 853.il? PPM ' •'••.' ' 1 '. l) <4 0 "* • 13-/.44 PPM : i4.4 .SECOK'US t)/ • ' 'OH ' CORRECTED • Ctl'JG,' HANIih . H-.TEH . CO.NC; CONCLNTc'AT l^NS S 3 . 7 0 '161 « ^ 7 1) ,6'i<) 5(1,3(1 2 .- • 2 1 3 1.2 U,2 1 »*> '•o.ft • 3.60' 3, VI 0,036 6,UO l 50,'2tl PPM • • 'Ib7',6b PPM ' . '•.. 0,615 %' • ' . 5S.6Q PPM r.ACTOK=ll, . MASS . CMS- . 7. JO . ; as.d4 1 b 3 U . 'b 3 • "• 19.17 FACTO«=19. , : •"• .40.0 420 EMISSIONS •' GMS/Ml ' ' . 2.03 . .' 23.74 455 .3u 5.34 984 ACT HPM» • •• » i • . ' ' • • " • •• i i .. t • > i,.;'- •.:.'• \;. ! ' I . • . . * ' . * , * * ' MPGl ••' ' ' ' ' • , i i • 17.8 ' - . . t * * t 1403.3 RPM RATIO(C/AJsO,9466 ' CVi, PW£SSU«E DATA///////// • : ' . , MASS 1 CMS. ' . 4,^1 26,72 1637, bd , ic.c5. EMISSIONS . GMS/Ml 1.03' 6,b3 4 1 b , b 4 3.13 • ' • . MPGl . . V ; . • i • . • . • ' . .'•*•• ' 20.5 '",'. ' ' .:• .'• .'•.' •' ' '.('•:• " COUM1S. 3U3<>.'» CU. FT, i .bOH.V SECONDS U/FACTbH=l3,722 ACT 'EXHAUST SA.KPLK CDKI'tCTtt) '. M&SS EMISSIONS 1479,a HPM RATIO(C/A)»'0.998i.1-. I/ANOE . HC-F1D 2 CO ' 2 C02 . ••! . HOX CHfH 3 IC-HTFO VALUES G^AMS/M 1 L£ UUNDF.') GMS/Hl r'KTEH :»<• , 2 12,2 • 3^,3 'lfc . 1 i , 1 HC . 1.36 !.«*.' CD'^C. P- 102..'U'I 2t»H,<*9 n,94.2:' • l'»7.«0 ' ' V .co / .10.3 lUt tvUl. ? 1 I 2- it ' hEIEK • • 1.1 0,3 ' ' l.'» 0,3 . • CO? 419,^4 • V t' «• 14 CONG. 3,30 ' U.b'd 0.042 O.JU 1 ' NO* 4,27 4,J CONCENTRATIONS 99, b4 PPM ' • 244. 9b PPM ' ' ft, 903 % ' 14b.7* PPM * HE ' , ' 0.0 • ( • • GHS 4,V'J '• 24,49 1419.35 • 2 U « 1.9 ^•'•VW I W< t W GMS/Ml 1.37 6,b2 395,36 b.62 75 FTP1 MPG 19.8 • •'••;. MPGl. t • • • * • 21..6 ; * 72r4 FTP1 hPG . 19.1 i * 1 ' i K " •'• • • *'"»i . • •i. '•!•'«• • • '*•'•«, .* • * * 75 WEIGHTE01 '. MPG . '20.1 • '» '.**'• • ' , ! / " • »" ". * • k t • • 1 • • FUEL-WC MHG '0.0 • t . IGHT • . So-c li-,7


-------
       . — — ^M-UV ..IK i -J ..-—— ....•._
U'j,
        •    . :  .           . '  •               1975 hSPCP  CONSTANT-VULUMF. SAMPLE.H  HESULTS
 •TEST  «  1ft- f\rt9                   .                                                      -. .    PROCESSED!   12»01.35  DEC   3i  1973

 PFC,.        '            •         .       i«()|).            iNfcUTIA   CUKH     NO.       '   ACTUAL    A                  ' :'   TEST  .TEST
           wnnEL     .     VEHICLE l.Uk   Yd    OI:'PL.   Vtll-HT   >;fIGhT   CYL.   H.P, '  DYNO.ri.P.  C   UTL TRANS S.PAT.   YEAR   TfP£
       PLYMOUTH VAI.IANT   lM«-lSi) •       7y •   -.SP'j.O    .IlOOfl  4     0    '  6       0    10,3   '   2    2 ' '  1 '  -.'  I       75"    5   .  ;  f(
                  .  '  •                   .      ••.       :•              .                   •     '   .        •               • '.        .•'••'»
          N/V                   MANUFACTURE F.PECS.       '      '      IDLE/--—MANUFACTUHE DATA—	-/ TIRES      DRIVE  SOURCE  ..    t
 HATJO  UATlp   IJUHE    SMOKE. •  C.U.  TIMING   (MJH    9, CU GtAH   HPM    HC      CO     NOX    L'VAP  SIZE  RIH   CYCLE   CODE   '  .'•. |,
 O.n    •   0.0   3.100    1,120   B.IO . •   0;0  .   0,     O.O           0.   0.0     0.0   •  O.O    . q.O    695 ' 11      5     15     .  •  I

 KUJUEMOR.     •        FULL  .    •'•    '•'•'.     ,         EXHAUST  SYSTLM   ' .  E.VAP  EON  CRANK'.  FUEL: FUEL       ••    .  ••
 1M1T,  HOANCH  DATE    PU,  SHUT, i»CAH4 HH^LS C/.P-h  MODEL     TYPES     NAME     '  -SYS.  TYPE'   CASE  TYPE  TANK   MAINT  DOOM-   GVW
 ALw    TEH  ll-S'V-73.  U     U   . .    ..'.'•'               II 0 0  0 0                 0.    0 .•  '  0   '.  7     0     3 ' '    1       0

 HtDUESTOH  COMMEHTS   I  STP  HEVICE'   CHECK TIMING  ANf)' RPM                •             ' '   '         ENGINE  FAMILY.! •   , -. '     ;''
 LAHOHATOPY COMMEMT5  !.»••..'•                                 .                      '         CVS HOUHS  I   811,9  • .
                         •      ?»'  '  •             •                      .      .'   t •                 '                  ' .     ' • *
                        INI),.   •  HftKO . /----IliHP.iOF---"-—/—--IUNOMEIt.H---/—--CVS PHES,——/-—INITIALS	/',•'•
 TEST  DATK   PDO^F.T^H   H.P,      , "HG      iW •    yi-T '   CVS    SPkC.GU.  UMTS1     IN      OUT      	'  --•"-" •'••'--•
                                           H.O  «j^,b ,.100,0-   ,   1.75  '  1'N       17,01
                           . DILUTION  AIM    0.0   0,0 ;,       ....-.'
                                                                   OPEH,'  DRIVER .'-iv1.-NO,V-UNIT     ,
                                                                    JSH     J G ; '.-'iVvOT-i'-' HC
                                                                         • ".''.'  " ;'-'j • « '•   .
   CUHIC FT     CALCULATED'•• MOX • '   •    IGH1.    '           '           . IUL£   EVAP.  LOSS  TIHE    '      •  •  ',••«.'•;•'•  ..
   PE« PFV.        PPH  .     FACTOH '     TIMING    PPM   * CU    Gt-/\P     HPM   .   GRAMS     PHES,    ".;   J.    :, .;?:••.;  ''  V
                                                         O.U •      U  '    600.  .    • .        0.0      '    • •  ' .':•:-.;•'
  1.    3.b90 HILKS    li"*Bb.- C(.UJNl S  •  3n*>0«7 CO. KT.    ',        •       U/FACTOK=11.510           '      '. '•'
                 KXHAUSI  SA^PLK  •   '   HACKUHD.U'VD J.AMPLE  ••    COUHECTEO : '   .   'MASS  EMISSIONS    •  ••   '  '  ', \
      . '      WANGE,   n TCII    CO'MC.   PAWE.  VETEH   COMC.   CONCENI^ATIONS     GM«,  •    GMS/MI  '.'•   MPGI' .*•.•••
  HC-F10     .2    5X.9  .. Ib'H.VO     2     1.3    3.9U    .  1^S.1«« PPM •      7.75       2.16 '   .......     •''
  CO            2    <    .  •'•
  HC-FID    '    2 '   17,9  '   b3.70     ?     1,1    3.JU  ' •' ' ' bOob PPM     '  1.J2      1,11    •      .            .•.'•..'
  CO            2     ''.U    11H.19     2     0,3 .   b'.HS      .112.nj P.PM •     19.«»1      1,97          :          •         '•..  '
  CU2           I"   ^«-.H     .  O.h13   1     1,6    O.UD6 ' •  '•  .I).,(j09  *   .  Ihb3.b7-   122.^1  •      20.1    •     -  '       '..     '   ,:
  NUX C^FM      2    >lib     bl.^0     ?.  •   0,5    0,^0.;..  •   5UU .   '•*'• « '•'  '
  HC-FID        2    39.9    ..119,70  -• 2     1.3    3,90  '.    llh.Ort PPM       5,90     . 1,61          .   / •.'   •,.',•  . ',' .   t  '•
 '.CO   .  '   '    2     H.S   .  IhH.lb1   2     0.7    13,»>7    '•  IbS'.l'/'PPM    .  15.96      1.15   •     '• '       •   •:'   "    .-.      .   *-.  :
  CO?        '  1    J^.'O   .  .  U»v.V.  -1     1,4     O.OJ6    *: O..IW9  ^     1151.J6    10".2b •      ' 21.3
  HOX CHEM      3    11..T-    1'O.uO  .   X.    0,2     0.20-    112,^1 PPM    .  21.15      S.97        •
                '    .    i.   ... •        .'.".;            '.   . '        I'     *'•>••      '    75 FTP1   72-1 FTP1  75 wEIGhTEOl  FUEL--EIGMT1
 JfiHTEO VALUES       •••  HC   -\    CO     '.  C02         NO*  •     HE   •  . s                MPG       MPG •          MPG       '   MPG'
 GHAMS/MILE       •      1<17 ^  '   9,9   '  122.»1 •   '  1o5      0,0        .             19.7      19.0   •     20.0           0.0,    . •
       G'.
-------
 TEST  *   16-
                                                       CONSTANT-VOLUME  SAMPLER
COOP. .      MODEL '
   31   FORD
        N/V '
PATIO  PATIO    HPQF.
0,0       O.O4   0,0

REQUESTOR
vfHici.r. V.o.
•t.PA-161
STNfXE. C,«.
•0,0 0.0
MUll,
YW '015>PL»
11 3S1.0
ru^d SPECS,
TIMING UPM
0,(J ' (I.
«tic'i
* CO
0,0
                                                                                                PROCESSED}  12101.33   DEC  3t 1973

                                                                   CUW*     NO,          ACTUAL "  A          •  '         TEST  TEST
                                                                  WEIGHT   CYL,   H,P,   bYNO.H.P,  C  UTL TRANS  S.PAT.  YEAR  TYPE
                                                                     0  '    ti       O-1  • U.7      2   2   ' 1      1       75    5
                                                                     lOLt/-	-MANUFACTURE DATA-
                                                                     f9.UY     /I).*  57,0   V9.0  .;    1 , IS
                            DILUTION AIR   7V.4  S7.0
                                                                     --/	CVS
                                                                  UNITS •     IN      OUT
                                                                  IN      17.20    19.05
                                                                                            	/—INITIALS — -/
                                                                                                   OPER.  DRIVER '
                                                                                                    8GB  '   JSH
                                                                                                                      OYNO. CVS
                                                                                                                       NO.  UNIT
                                                                                                                     . 07
   CU'UC FT
   »'h;K «tv.
    0.2B9S5
               ' CALCULATED-
                  • (VPH  .
                        (40X
                        C fOl>
                                         ION
                                       T|MIS«6
                                          '
                                                  <»?o
        >' CO «  GEAR
                                                  0.0
                                                                   '
          IULE   EVAP.  LOSS.  TIRE
           KPM       OP-AMS  '   PR£S,
            • 0.     '   .      -3,i!
        2    ?9.R
        \    u'i  i
G 2
        2     VV.b

3.910 MILES    2
                             9V.S0';
                            COUMTS
                       5AMPLF.
            PANOE  "-'ETEW    .C'MC,  '-tV^NGE


              I    37*,6   •    1,052   .l'
              2    30.1   ' . -30,10     2
                                              (i.J
                                              it.)
                                              i:?i
                                              0.2
 SAMPLE
I   COUC.



    O.ifO
       •  D/FACTUP-J  V.B69
COKWLCTRI)  .; .   •  MASS EMISSIONS-
    lUATIOiSS  ;  RH5    t  GMS/HI
    ift PPi<      10.<«B   '   2.9U
    Hi) PPM    '  6<».>'/S   •  1B.O«»
    ;JQ O.'    ULt;.l.'uA    t I U T-1
    13 PPM      l PPM  •   '  ft,V9     .  1,79
            • lllli 12 PPM  .  •  17,<«6    •  <*,««7
             .  1 ,y!6 *     2760.o<»     706,10
             ,3ij;bl PPM       7,bV      ' l,V/<»   • 603.05  '  '
                                          67S»,Jb .'
                                                    0,«0

                                                     MO'X
                                                     ?,9<
                                                    •j.o
                                                       UU/,57 PPH
                                                       '   I,3b7  *
                                                       100,1*.' PPM
                HE
                O.y,
                        75 fTPl   72-*.'FTPl .75 WEIGHTE01   FUEL-vEIGHTl
                        .  KPG        MPG '  '      MPG.  •   •     MPG  .
                         12.7       12.1 •  •  i   12.7  '     •   '0,0   '  ."
                                                                                                                    I
                                                                                                                   .1,

-------
 TEST  »   16-?  892

 MFG,        '
CODE ,      MODEL •
 .  43   CHEVROLET

 AXLE     N/V
 RATIO  RATIO
 0.0    •   0,0

 REQUESTOR  .
                                           1975 HSPCP CONSTANT-VOLUME SAMPLER RESULTS
         VEHICLE'
         EPA-156
MOO,
YR
. 63 •
IDF CDF
f
OISPL, '
283,0 '
re.
INERTIA '
VEIGHT'
4000' ''
1
1
CURB
VEIGHT
0
Tfll F
NO,
CYL,
:",8
* * * •
/_»_.. H
H,P.
0
iWUFAr
ACTUAL
OYNO.H.P,
12.0
A
C
.2
UTI
2
BORE   STROKE '  C,R,  TIMING   RPH
0.0     0.0  . .  0,0 •     0,6     0,

        TUEL .'.':•'     •     "'  '  •
 CO GEAR .  RPM  :'. HC  •    CO .    NOX
0,0   •.      0.0.0    0,0     0*0
                                     PROCESSEOl   Obl46.1V  DEC  4,.1973

                                                             TEST  TEST
                                           UTL TRANS S.PAT.  YEAR  TYPE
                                                 1     1   '   75    5
                                                                                    SOURCE
                                                                                     CODE
                                                                                     15
                                                                                       / TIRES      DRIVE
                                                                                  EVAP • SIZE  RIM  CYCLE
                                                                                  0.0  '          .-.  --5
 INIT,  BRANCH  DATE  ' INJ, SHUTi KCARB IBBLS'CARB MODEL
 ALX     TEB  12- '3-73  00
    EXHAUST SYSTEM
  .  TYPES    NAME
 00000
                                                                  EVAP   EGN   CRANK   FUEL   FUEL
                                                                  SYS,  TYPE   .CASE ..TYPE   TANK  HAINT  OOOM
                                                                          0
  REQUESTOR COMMENTS  1  STP   CHECK TIMING AND RPH                      ..'•'•
  LABORATORY COMMENTS1  START WAS ATTEMP. VEH FOUND OUT OF GAS-FUELED VEH HAD 1 STALL
  7     0    2

ENGINE FAMILY
CVS HOURS I  '
                                                                                                     1
                                                                                       GVW
                                                                                         0
•' INO, HARO /
TEST DATE. ODOMETER H.
12- 3-73

CUBIC FT
PER REV,
0.20954
41789, 8
, i
CALCULATED
RPH
1482; '
P, "HG
.5 29.
DILUTION
.' NOX .
FACTOR •
' 0.8999
* :
03
AIR
;•'.•'


	 TEH
DRY
69,0
69,5
ION'
TIMING
4


VET '
57.0
57,0

RPM
420,


CVS
100,0
'. ' '
11 I; ' •
% CO
• o.o


METER— <
SPEC.GR, UNITS
1,75
I •
,
GEAR
N •'
IN '

IDLE .
1 ' RPM
420.


IN OUT OPER,' DRIVER
17.15 1-9,09 TLH . LWB
i "
EVAP. LOSS TIRE '• . '
GRAMS PRES. '
"i . 0.0
OYNO.
NO,
07
i ,
^>
A

CVS
UNIT
14C

.
1 *
\
G 1
  HC-FID
  CO
  C02
  NOX CHEM
MILES   12592.
   EXHAUST SAMPLE'' '  . •
RANGE  METEH '  CONC.
  3    71,0  •  639.00
  2    91.11   2378.60
  1    38,7   •   1.090
  2 •   49.4'     49,40
 3061,'! CU, FT.
 BACKGROUND SAMPLE
RANGE  METER   CONC,
  2     1.0   . 3,00
  2     0.4    7.77
 • 1     1.3   . 0.029
  2  •   0,7.  '0.70
     CORRECTED  :  .     MASS  EMISSIONS
   CONCENTRATIONS    GHS  .  '   CMS/Ml
   .  636,31  PPM      32.02,      8.92
    3371'.91  PPM     240.95'     67,12
  ,' •   1,064 %     1700.07   . 473.56
     ^48,77  PPM    •   7,3a      Z.UH
                                                                                 MPG1


                                                                                 14,6
G af   3,910 MILES   21316, COUNTS   5216,3 CU, FT,   1373i9 SECONDS  D/FACTOR = 13,881 ACT RPM»  1480.9 RPM  RATIO(C/A)«=0.999i   -.,.
                EXHAUST SAMPLE
                     BACKGROUND  SAMPLE
     CORRECTED

HC-FIO
CO
C02 '
NOX CHEM
RANGE
3
2
1
Z
.METER
36.0
54.3
30.1
22,3
                             CONC,  RANGE  METER
                            324.00    '2      1,3
                            1268.65    '2      0,4
                               0,806'  '1    •  1,3
                             22.30.    2      0,7
                                   CONC,.  CONCENTRATIONS
                                   3,90    '  320.38  PPM
                                   7,77     ia6l',44  PPM
                                   0,029    •••  0,,779 %  .
                                   0.70    '   21.65  PPM
                                                              ^ MASS EMISSIONS
GMS
E7.29
E16.94
£107,96 '
5.50
GMS/MI
6.9B
55.48
539,12
1.41
                                           MPGi


                                          13.7
                                      2998.2  CU,  FT
EXHAUST SAMPLE
\
HC-FID
' CO
' C02
NOX CHEM

E1GHTEO VALUES
GRAMS/MILE'
ROUNDED GHS/MI

; • • f
i . '

RANGE
3
2
1 '
2


.

t
i*J+~<

••
METER
54,9
,8<« ,5
37,2 .
43,3
i,
.'. HC
' 7.30
7,3

tl.fi
•
-36
1 CONC. .-.
494.10
2165,09
1,039
43.30.
. _ •
CO .
k 58.
t 59,
i *
/CO.I

- !,'!
. BACKGROUND SAMPLE
RANGE METER
••.•-Vi 3
•\ i 2
• ' 1-
• :'2

.
9 '.

•
•'!

n
0.3
0.5
'1,7 '
0,2

C02, •
497,23 '
i •
*
. . ,

•,
CONC,
2.70
9,72
0,038
0.20
(
NOX
1.63
1.6
'
!,")(.

i •• r 1
CORRECTED
CONCENTRATIONS
491.66 PPM
2156.32 PPM
1,005 % ••. •
43i 12 PPM •"'
• • . . • •
HE . . • \
0.0
.

.

•
MASS
'CMS
24.07
213. 15!
156l;80
6.30..

• *
i .
,
i



EMISSIONS
GMS/MI
6,71
'59,37
. 435.04
1.76
75 FTP1
• HPG •
14.7
f
1 ^ *
li.Ji. _
*
/ ** 9

' ' . • H,
* . • '
.
V 16
;

PO;


a

72-4 FTP1
. • MPG,
14.1
(
" « •

*
*
.•..


»
:'


496.8 SECONDS' 0/FACTOR=10.271 ACT RPH» 1479.8 RPM RATIOIC/A)
                                                  •. i ' . •
                                                   •  '• •     »
                                                                                                        .75 WEIGHTEOl
                                                                                                        -. •' •  MPG.
                                                                                                        :'•• 14.s  ..- ••
                                                                                                            I *•
                                                                                                    =0,9984 •  :
                                                                                                     FUEL-wEIGHTl
                                                                                                         MPG
                                                                                                     '0.0

-------
              ,_„   .            Attachment M
              i\JO
       Final Report:


     SRL 2209 01 1273
        Hue!'Consul*- E

  Of  a Modilatit-g Air-Bleed
               for-
         STP .Corporatio-a -
'  '   - 929 Olympic Boulevard

. Santa Mo.ica,  California  9040
         December 18, 1973
 SCOTT RESEARCH LABORATORIES, INC

       2600 Cajon Boulevard

 San Bernardino, California  92411

-------
SRL 2209 01 1273                    .109-                       -       .'.'..-  • ..
                                                                        *      *"* *  *
                                                                     •   •  •      * "


                            1.0  INTRODUCTION          .     -'  .       " • /-•' Jj-V*

           Scott Research Laboratories recently  conducted a test program to ••'•".
                               ..--..                                  •   -I. ''~J
 determine the effect on steady-state fuel consumption of a Mbdulatihg Ai.r."v;-~<£ s
                                     "    *   -       •     .  •        .       "•"-•.,"•*
                            •  "                                           " — ^* * • •
 Bleed.  The program was sponsored by the STF Corporation of Santa Monica't ;-...-:"•.


 California             -:':..-   •        ••        .'-  •'       -."-".''' >-..^V.'V




          •••''.'  ; 2.0 .TEST VEHICLE DESCRIPTION      •-   '!•'  -  .'  .  '      -

           Five vehicles were tested during this program.   All  five .


 vehicles were supplied by Scott, equipped with automatic  transmissions


 and are described in Table 1.                                       .

       •                -.*'••


    "   -                    3.0   TEST PROCEDURE          -  -    "      •


     .  •    Scott personnel performed all testing and data reduction.   .' " .


 Representatives of the Sponsor performed all device installations  and  •-.

 observed-test preparations-and .tests^	                      .   .  ' .j.    -  _ 1 .

            »         .            .~                                   ••..'_••
               •.                 •                 •                       f

 3'.1  SCOTT VEHICLE PREPARATION         .            .    -   .. '•           ...


          No vehicle preparation was performed on the test vehicles

by Scott prior to  testing."         . v-    •  .-  '    !:v. "
3.2  JSTEADY STATE FUEL CONSUMPTION TESTS       .   .    *

          Each test vehicle was tested  for  fuel consumption in baseline

and device configuration.  The baseline test was  conducted with the

vehicle in an as received condition.  The device  tested wa's a STP

"Modulating Air Bleed" which teed into  the  test vehiclefs PCV line.  After

the device was .installed, the_Sponsor would adjust the device while moni-


toring the idle emissions.         •                         • •  -       _   .
                   • ,  -          * .
          Steady-state fuel consumption was; measured  at 55 miles per


hour by measuring the time required for the: test vehicle to consuae 200

millileters of test fuel (Indolene 30).  Prior  to  each test, the test


vehicle was preconditioned at 40 miles  per hour for five minutes to
                               ;
stabilize engine temperatures to approximately  the same level.  Duplicate


tests were made and the results averaged.
    SCOTT RESEARCH LABORATORIES. INC.

-------
SRL 2209  01 1273                     11Q...      •• .   :."'•:.
                            •  *           *            -.*.'*•
                     .-."•          4.0  RESULTS      -     •'•"/        •";:..-
       .,.•"•'  Steady-state fuel consumption results  are presented in  ^^._/'
 Table 2.           •.:_:;-...            :.     .        :  '.      :/=  -." '/^ ^ ::

-------
SRL 2209 01 1273
                                      .  Ill
                                  Table 1
Vehicle
Number
1
2
3
4
5
Make/ : -•
Model '
Toyota/
Corolla 1200 . .
Ford/
Maverick
Plymouth/
Fury II
Oldsmobile/
Cutlass
Ford/
• S. W.
Year
1970
1970
i
1968 .
1968
1970
License -:-
Number
979 CBQ .
. •
•
785 BIB
•
" " ZZT 088
869 HKB'
826 GHL
Odometer
52,160
42,158 •
52,302 •
69,916
30,565
                                                          • - _,•; •'.'•"» ;"   '"   "'
                                                             Engine/Carburetor


                                                             1200 cc/2 BBL.
                                                                           .c
                                                              250 cu. ln./l BBL
                                                              383 cu. in./A BBL
                                                              350 cu. in./2 BBL
                                                              390 cu. iu./2 BBL
        SCOTT RESEARCH LABORATORIES. INC,

-------
                                         •  112
, ^ 2209 01 1273
  Vehicle
      1
    .   1
                                 Table 2"
                                      Run Number
Tyj2S_Test_
Baseline .
• • •
: ' . •
' • / . "

Device



Baseline

- • .
.*
Device

• • .
• • -
' Baseline
.


Device

133.0 -;•
I' 135.6
2 134.3
• " Ave.
* * • -v ' • "
. .-.." 145.1
a 146.4
2 145.8
Ave. . .
86.0 '
1 * 86.6 '.
2 86.3
Ave.
87.6
1 " 88.2
2 87.9
Ave.
" ...'" •- 56.2
1 "" ' 57.2
.- i - 56.7
Ave.
60.1
1 61.2
2 60.7
Ave^
                                                                        38.83 ./
                                                                        42.16  -
                                                                         24.95  •
                                                                        .25.42
                                                                           16.40
                                                                           17.54
                          e
                 to consume



                  per

-------
SRL 2209 01 1273
                 113
                            • Table 2 Cont'd

                         Fuel Consumption Results     .
    Vehicle
    Number
Type Test

Baseline
  55 mph  Steady State Fuel Consumption,, '
  Run Number      Time (sec.).1-.    MFC  .
                                            1
                                            2
                                          Ave.
                      66lO
                      69.2
                      67.6
                                                    19.55
                     Device
                       1 -
                       2
                     Ave.
                      70.0
                      71.4
                      70.7
                                                                         20.44
                     Baseline
     1
     2
.  ' Ave.
                                       64.6
                                       65.4
                                       65.0
                                                                         18.80
                     Device,
                       1
                       2
                     Ave
                      69.9
                      71.2
                      70.55
                                                                         20.40
               Average Baseline

               Average Device

                  '•'.  % Change3
                                                    23.71

                                                    25.19

                                                    +6.2Z
    Time to  consume 200 millilete'rs of fuel

    Miles per  gallon

    From baseline
           .RESEARCH LABORATORIES. INC.

-------
                                       114
   The following* tests were performed at _• .
   5490 feet above sea level. -          • -
                   CAR NUMBER:   C25
                      Attachment N
                   66DODG BASELINE
                             .:   .1,975 EPA  ••-.-•.
                         DYN AM DIMETER" EMISSION TEST
 HC 'V V~".'
   ''' ''  ''
                                                    CO2
; FLAMS PER  MILE
17.10"  206-42'   282-6'
;RAMS IN COLD TRANSIENT-  BAG   53.81   730-93   1046-5
;RAMS IN COLD STABILIZED BAG   74.04   739.27 '  1.167-0
0-87.


4-39

3.1O
;p.AMS IN HOT  TRANSIENT-  BAG   54.56   779-96   8S2-2 .   2.72
                   FUEL CONSUMPTICN  13-47  MILES PER GALLON'
                          EGR VALVE AND DSIAY VALVE .
                                                                      * *
                       DATE: 8/16/73

        following tests vere performed at
    5490 feet above sea level.
                  •  TEST NUMBERS COO52

                    CAR NUMBER:. 025  ...

                    66DCDG VVDEVICE
                                  1975 EPA
                          DYK-AMOrJETEH EMISSION TEST -
 GRAMS PER "MILE .
  HC   •'-•  CO:     CC2 .      NOX

.10-52  .183-12   301-1     0-43
 GRAMS IN  COLD TRANSIENT /BAG .;. 52-72 .  742-94.   1054-6' ' -  1 .94
                        •         *  •    .   •  •                            . *^R

 GRAMS IK  COLD STABILIZED BAG  -35-27   608-14  -1284-6    1-89


 GRAMS "IN  HOT  TRANSIENT  BAG   36-73   -782-O6   912-7    0-86 .
                                             *'          • -

 &*###**********#**'*"*******#***'*****
                      FUEL CONSUMPTION   14-31 MILES PER GALLON "-*-  {.

-------
                                 115
                                 ,pr   y   ,m      Attachment 0
            E»»cutl»» Office*: 14O3 W«« Thl'rf Str»t. toi Ang.l.t. C.Htorr.1. 9OOT7/T.I»phon» (213) 4B1-29H)
Jo/m H. Davidson
VIca P/eltdBOt
                                              September 13, 1974
      Mr. Floyd J. Wheeler
      STP West Coast  Operations     .              -
      929 Olympic Blvd.
      Santa Monica, California 90404
           *"'                 .           '   .
      Dear Mr. Wheeler:
          ->•---.•
            ^
           It has been six (6)  months  since  twelve (12) STP Modulating
      NOX pollution control  devices were  installed on taxicabs
      operated by this Company in  the  Los Angeles  Air Quality Control
      Region,  they having  been installed  in  March, 1974, and continu-
      ing to operate  as of this date.
                                •
           During this period  of time  these  vehicles  have accumulated
      a total  of approximately 378,000  miles of urban and freeway ' '
      travel with a minimum  of additional maintenance caused by this
      device.   '                     _               '

         .  From our statistics  dealing with  fuel "consumption, we have
      noted no appreciable change In miles per gallon  of fuel consumed
      for "any  of the units on which the device was Installed.  Drivers
      reported no adverse driving characteristics on the equipped
      vehicles.

           As  stated above, we have found the units to create a minimum
      of  maintenance,  and have operated satisfactorily up to 36,000
      miles per unit since date of Installation.

                                             Very truly yours,
     ro
s
              EPl6l974

-------
                                         116
                                                          Attachment P
                                            LABORATORIES INC.
                                P.O. BOX 307
                                WEST SALEM.. ILLINOIS 52475
TO
FROM
SUBJECT
H. Gaither
C_ Casalegg^
STP Modulating Air Bleed
                                                       DATE
May 6,  1974
The preliminary test results on the STP Modulating Air Bleed have been reviewed and
the gas consumption figures have been summarized from the various tests without
averaging. These are presented in the following table.  •
                             STP  Modulating Air Bleed           •"
              (Utilizing 60-second Distributor Vacuum Delay Valve}-
Summary  - Gas Consumption
     A.  Ten Vehicles on the Federal C.V.S. Cycle,-
>?,      1970 Valiant               '6.0*                    '              "   .'.
        ' 1968 Plymouth  '           4.4*.
         1963 Chevrolet ; .         A
         1969 Plymouth             3
       ;  1968 Ford      ^ \   /   .   2
        J1970 Chevrolet (Nova)      0.9*
         1965 Dodge   '   >         0.8*
         1965 Ford.       "         0
         1971 Camaro             -0
         1971 Ford       :  .       -1.0*
    B.  Five Vehicles Steady State.
                          30 MPH
1968 Ford
1964 Ford
1968 Plymouth  .
iP65D6d?e   "=:'v
                           60 MPH
                             3.3%
                             1.5*
                                                      1970 Toyota
                                                      1970 Maverick
                                                      1968 Plymouth
                                                      1968 Olds
           55 MPH
           8.6*
           1.9*
           6.9*
           4.5*

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/
                                     117             / Attachment Q

           UNITED STATES ENVIRONMENTAL F'ROTECTION AGENCY

  ."                       ANN' ARBOR. MICHIGAN  46105
                                                                     OFFICE OF
                                                               AIR. NOISE AND RADIATION
November 7, 1930
Mr. Milford M. Scott, Jr.
P.O. Box 606
Oak View, CA  93022

Dear Mr. Scott:

During  our analysis of your  application for evaluation of  the Grancor  Air
Computer  under  Section 511   of  the  Energy  Policy  and Conservation  Act  a.
significant  problem has arisen.  We  find that the  data  included with  your
application  was  collected  using  vehicles in the 1963-1971 raoclel  year  range.
The  percent, of  current  vehicle population  which  such vehicles represent  is
very  small  (less  than  20%)  and  can not  be used  to represent  the  current
national fleet.  Also,  emission control  technology used on todays  vehicles is
considerably different than that used in  the 1963-1971 era.   We recommend that
you  collect additional  data  on rore  recent  vehicles  (1975-1980 model  year).

You  will  find  enclosed  copies  of  the EPA  Test  Policy  and  the  Federal
Pvegulations  pertaining  to  fuel economy.  We will be happy to work  with you in
designing a test program to obtain data from more recent vehicles.

Please  let  us know how  this situation will be handled.

Sincerely,
 Merrill U.  Korth,  EPA Device Evaluation Coordinator
 Test  and Evaluation Branch

 Znclosures

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                                   118
                                                      Attachment R
February 26,  19S1
Hi-. Mi I ford it.  Scott, Jr.
P.O. Box 606
Oaii View, CA  93022
                            r
li«fii: hr. Scott:

Our  tiles  show  that ue  have  net uacl  a res;poi;se  to our letter  oi:
be.r 7, 1930 coucerr»ivi£  ar» EPA evaluation  of  the  Grancoc  Aic
That  letter advisee  the  date subaitteci  was frcia 11/63-71 raouel ye«r vai-)i.~
cles  coci  uas tharetore  not representcitive. of  the present  r.aticaal ileer.
ot vehicles.   We also inciieatetl tLi&t this office would  ba  plesseu to fork.
with you in. the ast*tt»li3haeuc o£  i  test plaa for Che- collection oi: appiro~
priace data.

I  ata enclosing documents aefiniujj  the EPA policy  ctr  dsna  re-quireni(;nt3
irotv.  private  laboratories.  You will  note that we  require data frOE two
vehicles  with duplicate  tests  before  end  after  the cevice  is installed.
This  is  a  total  oi: eight  hot-start tests.   Ihese requirements  have beat*
reuuceo  tro-a  vhat they vsre vhen you first  applieti for an EPA evaluation .

lie  are  continuing  to process s-Il out stand i'.r.g applicaticas  for evalustioti
of  devices an.o need to  kr.Ovr- "wetber  or  r..ot tc  r.:-:i>ect additional data.
Please advise this otiice or your plati by  JLarch 20,  1931.

Sincerely,
          ..
1-ierrill W. Kortft, Uiivice ii valuation  Coordinator
Test  and Evaluation Branch

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                                      119
February 26, 1981
Mr. Milford M. Ccott, Jr.
P.O. Box 606
Oak View, CA  03022

D-aar r'.r. Scott:

The  Environmental Protection  Aicencjr  is charged  by Concessional  mandate  to
evaluate  fuel ecor.ony  and  emission control de-vicas.  "nile  the EPA does not
actually  "approve"  such devices, it does conduct  evaluations for the purpose
of  increasing the common knowledge in .the area.  For this reason, the outcorae
of  any  testing  by  EPA becomes public  information.  It is  this information
which  isay be cited .although  no  claims can  be  made  that  any EPA findings
constitute "approval" of  the device or systeza.

Enclosed  with this  letter  is a.  packet  o£  oaterials  which  you will need  to
apply  for an EPA evaluation of  your device.  This packet  consists of 1)  an
application  forrr.at,  2)  a document entitled  "E?:\ Retrofit and Emission Control
Device  Evaluation  Test  Policy"  and  3)  a  copy  of  the  applicable Federal
insulations.

In  order for the EPA to  conduct an evaluation of  your dsvice,  we caist have  an
application..   Once  you have., reviovsd  oil  the  documents in  the packet, you
should  prepare  an  application  in  accordance  with  the  guidelines  of  the
application  forrcat.   A critical part of  the application  is  the substantiating
test data.   The  required  test results will have  to be obtained  at a  laboratory .
of  your choice.   Such  testing would  be  conducted at your expense-.   A  list  of
laboratories t/nich  are knovrn  to have the  equipment and personnel  to  perfom
acceptable  tests has been included in the enclosed packet.   If you  desire,  we
can assist in the development of a satisfactory  test plan.

Once we receive  your application,  it will be reviewed to  determine  if it  meets.
the requirements listed  in the  format.   If so,  you  will  be  advised of our:
decision whether or not EPA v?ill perform  any  conf irnuitory  testing.  Any.-EPA
testing will  be performed  at  no cost  to you,  and you  will  he  given - the.
opportunity  to concur  with our  test  plan.   Onea this testing  is complete,  an
eyalation report will be  written  solely  or,  the  basis  of  the   test  data
submitted ar.d our engineering analysis.

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                                          120
There  are,   however,   several  aspects   concerning  tasting  at   an  outside
laboratory which I would  like  to" bring  to  your attention at  this tine:

     Kininun  Test  Requirements  - Although  different  types  of  devices  nay : .
     require  a r.ore complex test  plan,  tha ninimua  we  require involves  two Q-
     vehicles and  two  tost  sequences  run in duplicate.  The  vehicles should be '£
     selected from those listed in Table  1;  if possible.   Each vehicle is to JL
     be  set  to manufacturer's  tune-up  specifications for the baseline tests.. ~

     The  tests are conducted in a  "back-to-back" manner, once  with  the vehicle:; '/i^
     in baseline condition  and again  with  the device  installed with no vehicle- . v*
     adjustments  between tests.   If  installation  of  the device also involves.,..- ":?.•,
     some adjustments,  e.g.  timing,  fuel-air nisture, choke or  idle speed,-':'" ,'.
     another   test  sequence  with  only  these adjustments  should  be inserted
     between  the first and last.   Also as a Tnindjnum,  the  test  sequence shall
     consist  of a hot-start LA-4  portion  (bags;  1  and 2)  of  the Federal Test
     Procedure (FTP) and a Highway Fuel  Economy Test  GtFET) .   The details of
     thesa  tests  are  contained  in  the   enclosed  packet.   Although  only a
     hot-start  FTP   is  required   to  riir.ir.ise  the   costs  to  you,   you  are
     encouraged  to have the entire cold-start test performed since  any testing
     and  evaluation performed by EPA will  be  based on the complete FT? a.nd you
     if:3y  wish  to  know how  a  vehicle  with  your  device  performs  over this
     official test.   As a final  requirement, the  personnel of  the outside
     laboratory  you select should perforn every element  of  your  test plan,
     This includes  preparation of the test vehicle, adjustment  of parameters
     and  installation  of the device.

     Submission  of  Data - We require that  all test  data obtained  frorr.  the
     outside  laboratories  in  support  of  your application be  submitted to  us.
     This includes any results you have which were declared void or invalid by
     the  laboratory.   We also  ask that   you  notify  us of  the  laboratory  you
     have chosen,  when  testing is  scheduled  to begin, vhar tests  you have
     decided   to  conduct,  allow  us  to Tnaintatn  contact  with  the laboratory
     during  the   course  of  the  testing,  and  allow the  test  laboratory to
     directly answer any questions at any  time about  the test program.

     Cost of  the  Testing - The cost of  the raj'.niautn test" plan  (two vehicles,
     two  test sequences in duplicate)  described above should be  less  than.
     $2000 per vehicle and less  than $4000  for the  total   test at any of  the  '•.-.-":
     laboratories  on the list.  You  will  have to contact theia individually, to 5V;.. -;;
     obtain their  latest prices.                                   .      •''•\:'£-i?:-'-.-^~£]?
                          *                                                  '.'. ?• - '^* ••*« '" '•• * -
      Outcome of  the Tests  - Although it is  impossible  to accurately
      the overall  worth of  a device  fro;?,  a snail amount  of  testing, we have^-.1 ••f
      established  sor.:e  guidelines  which  will 'help  you determine  whether  the :'';>V-;V-
      test results  with your  device should be  considered  encouraging.  These ..'.;V '..
      values have  been chosen to assure  both  of us that a real difference  in ' .- '"-"•-
      fuel economy  exists and that  vs are not seeing  only the variability in : : "'"* •.
      the results.   The  table below presents  the nininun:  nunber of cars  that
      need  to   be   tested  for  varying  decrees   of  fuel   economy   improvement
      assuning   a typical  amount  of.  variability  in fuel  economy neasurtanent.
      For a ••.nlnicsurr; test  plan 'which  was  conducted' on  a fleet 'of two  cars,  the

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                                       121
     average, i:r,pr overrent should  be  at least 3%.   If at least an S% difference
     In  average  fuel  economy can  be shown,  then  we would ba able to  say .
     stastically ac the 30% confidence-level that there ±-3 a. real Improvement..
     Similarly, we would  expect  a Ginlmuii of 5'%  improvement  for  a fleet of 5
     vehicles.  Test  results  which display a significant increase in. eciission
     levels should be reason for concern.

          Jiinicun Fuel Econccy Iniprovenents versus Size of Test Fleet

          Fleet Size                   Average Improvement Required
               2                                  SS
               3                                  7%
               A                                  6% •
               5                                  5%
              10                                  4%
              25                     .             2™

Once we receive your application, it will be reviewed to determine if it meets
the requirements  listed  in the fomat.  If  your  application  is not complete,
we  will ask  you  to  submit  further information  or  data.  After  any nissir.g
infonration haa been submitted, your application will be reconsidered and once
it  rceets  our requirements, you will he advised of our decision whether or not
EPA will  perform  any confirmatory testing.  Any liiPA testing will be performed.
at  no cost  to  you and you  will be given the opportunity  to concur with our
test  plan.   Once this  testing  is  complete,  ac evaluation  report vill  be
written.  If no further testing is required, the report will be written solely
on  the basis of the test data submitted and our engineering analysis.

Despite  the  current  backlog and  increasing number of inquiries regarding fuel
economy  device  evaluations,  the El'A intends to process your application in as
expeditious • a  manner as possible.  We have established a goal of twelve weeks
fron  the  receipt  of  a corapleta application to the announcement of our report.
The attainment  of. this objective  requires very  precise scheduling and xve are
depending on the  applicant' to respond promptly  to  any questions or  to submit
any requested  data.   Failure to  respond  in  a timely manner mil unduly delay
the  process.   In the  extreme case, we  ir.ay consider  lack of response  as  a
withdrawal of  the application.

I- hope  the information above  and  that contained  Ln the  enclosed dociiments will
aid you in the preparation  of an acceptable application  for  an EPA  evaluation
of  your device.  I will be  your contact .with EPA curing this process and any
subsequent   EPA   evaluation.   Ity address  is   EPA,  Motor   Vehicle  Emission.
Laboratory,  2565  Plymouth Road,  Ann  Arbor, Michigan,  43105.   The  telephone
number  is (313)   663-4200.   Please contact  rre if  you h^ve  any questions or
require any  further  Information.

Sincerely,
Merrill W.  Korth
Device Evaluation Coordinator
Test  and  Evaluation Branch

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                     GILFORD K. Sx}TT, JR.
                     P.O. BOX 606  .                   Attachment S
                     •Oak View, GA  93022
                     (805)6^9-2037
                                         April 17, 1931
Mr. Merrill W. Korth,
Device Evaluation Coordinator
UNITED STATES ENVIRONMENTAL PROTECTION AGENCY
Test and Evaluation Branch
Ann Arbor, Ml  ^-8105
Dear Mr. Korth:
     1 have gone over the test data on the Air Computer which
have been compiled over several years.  Thousands of these Air
Computer devices were sold to the Soviet Union in 1978 and 1979
mainly for the reduction of carbon monoxide so:th2ir Lada
vehicles could be sold in Sweden and Canada.  Tests performed
by the Swedish government showed a substantial reduction in
fuel consumption especially during highway driving modes.
Going" over all the data available, I hsive concluded-that the ..
Air Computer will give an average of approximately 6;4 fuel
savings'during the city driving mode C..V.S. test with a five-
car fleet.  As your letter mentions, the cost of the minimum
test plan  (two vehicles) is about $^,000.  I don't feel that
the Air Computer can give an average 8^ reduction in fuel con-
sumption with two vehicles minimum test plan during the city
driving mode.  Although I am the inventor of the device and
hold the patents, I receive only a small royalty for units
sold; ljg?S  or about 150 per unit.  The cost of testing five
vehicles to obtain the $% fuel reduction requirement  (which
I believe  the Air Computer can easily achieve) would be too
expensive  for me to finance.. .approximately $10,000,,  Grancor,
Ir.Cc, the  manufacturer of the device for emission control
application isn't interested  in marketing the device unless
I can obtain the E.P.A. evaluation which 1 cannot afford.
     1 noticed the E.P.A. .did confirmatory testing  on  "Pass
Master",  a device that disconnects the air conditioner  during
acceleration and passing modes.  This device  is  effective only

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                              123

Page Two
April I?, 1931

when the vehicle is equipped with an air conditioner and only
when the air conditioner is in use.  tfy question is, if v/e were
to market the Air Computer as a device to reduce fuel consumption
during the highway driving cycle only, could an E.P.A. evaluation
be obtained on the highway driving cycle only?  I believe an 8$,
reduction in fuel consumption can be obtained on a two-vehicle
fleet, during the highway cycle mode0  This I can afford.
     The- Air Computer isn't an air bleed, per se as air bleed
devices  open and allow maximum bleed air at low manifold vacuums.
The Air  Computer is signaled by the ignition vacuum advance
source which allows maximum bleed air during high, manifold
vacuums  (cruise mode).
     Thanking you for your consideration,
                                Sincerely,
                                MEL SCOTT

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                                                                    Attachment T
                                       124


          UNITED STATES ENVIRONMENTAL PROTECTION  AGENCY
                         ANN ARBOR. MICHIGAN 4,3105
                                                                     OFFICE OK
                                                               AIR. NOISE AND RADIATION
May 1, 1981
Mr. Milford M. Scott, Jr.
P.O. Box 606
Oak View, CA  93022
Dear Mr. Scott:

My  letter to  you  on April  1,  1981  asked  that  you inform  EPA "...  by
May 1, 1981 of  the  date by  which  EPA will  receive  the  new data and  the
name  of  the  independent lab  at  which you will  be doing your  testing."
Your  letter  of April 17, 1981 stated  that  because of financial  problems
you  would like  to  test by  the  Highway  Fuel  Economy Test  only, but  no
definite date or laboratory was indicated.

Your  application for an EPA  evaluation of  the  Grancor  Air Computer  has
been  in effect  for" some time and doesn't seem to  be  progressing.  EPA is
encouraged to  expedite  device  evaluations and  has  decided to complete the
evaluation  of  the  Air  Computer   at  this  time  using  the  information
available and  publish notice  of  this completion in  the  Federal Register
as  required  under  the  provisions  of Section  !>11 of  the Motor  Vehicle
Information and Cost Savings Act.   If  in the future  you  are in a position
to obtain independent lab data you may reapply for a new EPA evaluation.

You  asked  if   partial   data  from  the  independent   laboratory  would  be
acceptable  to  EPA.   If  in  marketing  the  Grancor  Air Computer  it  is
specifically   stated  in  all  advertisements   and  in   the  installation
instructions,  that  the  device  is  effective only  during highway driving
conditions,  then EPA will accept  independent laboratory  data  from  the
Highway  Fuel  Economy  Cycle  only.   The  other provisions  in  the  policy
documents  that I sent  you on February 26,  1981  would  still  hold.   Your
new application  should  document your advertising intentions.

If there  are further questions please  write  or call me at 313-668-4299.

Sincerely,
Merrill  W. Korth, Device Evaluation Coordinator
Toet-  and Evaluation Branch

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