EPA-AA-TETSB-94-01
                         TECHNICAL REPORT
                HEAVY-DUTY ENGINE TESTING REPORT
                 NON-ROAD ENGINE CONFIGURATIONS
                       TEST RESULTS - 1991
                               by

                 MARK DOORLAG AND MIKE SAMULSKI
         Technology Evaluation and Testing Support  Branch

                            July,  1992
                              NOTICE

Technical Reports  do not necessarily represent final EPA decisions
or positions. They are intended to present technical analysis of
issues using data which are currently available.   The purpose in
the  release of such  reports  is to  facilitate the  exchange of
technical  information  and  to  inform  the  public of  technical
developments which may form the basis for  a final EPA decision,
position, or regulatory action.

           Regulation Development and Support Division
                    Office of Mobile  Sources
                   Office of Air and Radiation
              U.S. Environmental Protection Agency

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Table of Contents



1
2
3
4
5



6



7




8



9

List of Tables 	
List of Figures 	
Executive Summary 	
Introduction 	
Engines 	
Fuel 	
Test Procedures 	
5 . 1 Steady State Checkout 	
5 . 2 Transient Testing 	
5.3 Steady State (8-Mode) Testing 	
John Deere 6068T Testing/Results 	
6 . 1 Steady State Performance Evaluation 	
6 . 2 HD-FTP Transient Testing/Results 	
6.3 Steady State (8 -Mode) Testing/Results 	
John Deere 6068H Testing/Results 	
7 . 1 Steady State Performance Evaluation 	 ,
7.2 HD-FTP Transient Testing/Results 	 ,
7.3 Steady State (8-Mode) Testing/Results 	 ,
7 . 4 Alternative Test Cycle 	 ,
Ford New Holland Testing/Results 	 	
8 . 1 Steady State Performance Evaluation 	
8 . 2 HD-FTP Transient Testing/Results 	
8.3 Steady State (8-Mode) Testing/Results 	
Analysis and Conclusions 	
Page
3
4
5
6
6
7
8
8
9
9
10
10
10
11
14
14
14
15
18
22
22
22
23
27

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List of Tables

Table 1

Table 1

Table 3
Table 4

Table 6

Table 6
Table 6

Table 6

Table 7

Table 7
Table 7

Table 7

Table 7
Table 7

Table 7

Table 7

Table 7
Table 8


.1

.2

.1
.1

.1

.2
.3

.4

.1

.2
.3

.4

.5
.6

.7

.8

.9
.1


Emissions Summary for John Deere 6068
Engines 	
Emissions Summary for Ford New Holland
Engine 	
Engine Specifications 	
Diesel Fuel Analysis and CFR
Specifications 	
John Deere 6068T Steady State Performance
Data 	
John Deere 6068T Transient Test Results .
John Deere 6068T Steady State #1
Emission Results 	
John Deere 6068T Steady State #2
Emission Results 	
John Deere 6068H Steady State Performance
Data 	
John Deere 6068H Transient Test Results
John Deere 6068H Steady State #1
Emission Results 	
John Deere 6068H Steady State #2
Emission Results 	
Steady-State Mode Orders 	
Results of Reordered Modes for John Deere
6068H 	
John Deere 6068H Steady State 13
Emission Results 	
John Deere 6068H Steady State #4
Emission Results 	
Changes in Emissions Due to Modal Order .
Ford New Holland Steady State Performance
Data 	
Page

5

5
7

8

10
11

12

13

14
15

16

17
18

18

19

20
21

22

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Table 8.2
Table 8.3
Table 8.4
Table 8.5
Table 9.1
Table 9.2
Ford New Holland Transient Test Results
Ford New Holland Steady State #1
Emission Results 	
Ford New Holland Steady State #2
Emission Results 	 	
Ford New Holland Steady State #1
Emission Results 	
Emissions Summary for John Deere 6068
Emissions Summary for Ford Now Holland
Enaine 	
Page
23
24
25
26
27
28
                         List of Figures
Figure 7.1
John Deere 6068H Prototype Over EPA and
ISO Modal Orders 	
                                                            21

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                      1.  Executive Summary

     This report contains emission test results from three heavy-
duty diesel engines.   Two 140 hp John Deere 6068 engines (one 1990
model  year  non-road   engine  and  its  prototype  "on-highway"
counterpart) and  one 1991  model  year, 130  hp Ford New  Holland
engine were tested.    Emission testing included  EPA  Heavy-Duty
Federal Test Procedure  (HD-FTP) transient emission tests and 8-mode
steady-state tests.  Each engine  was tested  for emissions of HC,
CO, NOX,  and Particulate Matter  (PM) .   A summary  of  the  average
test results is given below in Tables 1.1 and 1.2.
                            Table 1.1
          Emissions Summary for John Deere 6068 Engines

                 John  Deere  6068T  Non-Road Engine

HD-FTP, Transient
8 -Mode, Steady- State
HC
(g/hp-hr)
0.858
0.427
CO
(g/hp-hr)
3.606
3.144
NOX
(g/hp-hr)
10.808
11.758
PM
(g/hp-hr)
0.405
0.422
          John Deere 6068H Prototype "On-Highwav"  Engine

HD-FTP, Transient
8-Mode, Steady-State
HC
(g/hp-hr)
0.730
0.312
CO
(g/hp-hr)
2.573
1.213
NO,
(g/hp-hr)
6.091
6.066
PM
(g/hp-hr)
0.343
0.180
                            Table 1.2
          Emissions Summary for Ford New Holland Engine

                Ford New Holland Production Engine

HD-FTP, Transient
8-Mode, Steady-State
HC
(g/hp-hr)
2.571
0.947
CO
(g/hp-hr)
6.267
6.395
NO,
(g/hp-hr)
9.656
7.601
PM
(g/hp-hr)
1.031
1.020

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     The data from the John Deere engines showed similar NOX levels
for the steady-state and transient tests.   This was  the  case for
both the non-road engine and the "on-highway" version,  the latter
of  which  incorporates  some  moderate  NO,  control  technology
(primarily an intercooler and timing adjustments).   However,  this
trend of equivalency between transient and steady-state NOX results
was not evident in  the  Ford New Holland data.   Additionally,  for
the  emission data  from  these three  engines, there  is  little
correlation between the 8-mode steady-state test and  the HD-FTP
transient test for HC,  CO, or PM.

                        2.  Introduction

     In 1990,  the  US Congress passed,  and the president signed into
law, a revised Clean Air Act.   One element  of the  1990 Clean Air
Act is a requirement to regulate non-road engines if they are found
to be significant  contributors to urban  air  pollution.  As part of
the resultant regulatory development  program, EPA developed a data
collection program that included an evaluation  of the relationship
between transient  and 8-mode emission data on current and potential
future non-road engines.  Of particular interest was the ability of
the 8-mode test to predict  transient NOX emissions.   The program
was  also designed  to  add to  the baseline data  base  of 8-mode
emission  results   from  engines  employing  1990   type  on-road
technology.

     Test results for three engines are presented in this report.
Two of the engines that were tested were supplied by John Deere and
one was supplied by Ford New Holland.  The  John Deere engine pair
consisted of a production non-road engine and an engine modified to
a lower NOX configuration by applying on-road technology.   The Ford
New Holland engine was a production non-road engine.

                           3.  Engine*

     Table 3.1 summarizes  the  specifications for the three engines
which were used in  this program.  The 1990  model  year John Deere
6068's were turbocharged  in-line, 6-cylinder,  6.8  L displacement
heavy-duty diesel engines.  Rated and peak  torque speeds  for both
of  these  direct   injection  engines were   2200  and  1300  RPM,
respectively.  Rated horsepower for the production engine was 139
hp and for the prototype engine was 147 hp.   The prototype engine
was modified for NO, control primarily through timing  retard and an
air-to-water intercooler which simulated an air-to-air intercooler.
The intercooler water was set  at a  temperature which reduced the
intake air temperature  to a level which  could be  achieved by an
air-to-air  intercooler operating  in  an agricultural  harvester
combine application.

     The 1991 model year Ford New Holland heavy-duty diesel engine
was  an   in-line,   6-cylinder,  7.5  L   displacement,   with  no
turbocharging or aftercooling.   Rated speed  and peak torque speeds

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for  this  direct   injection   engine   were   2100
respectively, with a rated horsepower of 127 hp.
and  1200  RPM
                            Table 3.1
                      Engine Specifications
Manufacturer
Model
Use
Engine Serial Number
Model Year
Rated Power (bhp)
Rated Speed (rpm)
Peak Torque (ft-lb)
Peak Torque Speed (rpm)
Injection Timing (°BTDC)
Cylinder Configuration
Bore x Stroke (in)
Displacement (in3 - 1)
Aspiration
Aftercooling
John Deere
6068H
Prototype
JD 6068H 07620
NA
147
2200
442
1300
6
in-line
4.19 x 5.0
414 - 6.8
turbo
air-air
6068T
Log-Skidder
JDPRODT6068T
35JL
1990
139
2200
467
1300
15
in-line
4.19 x 5.0
414 - 6.8
turbo
none
Ford New
Holland

Agricultural
Tractor
358/117-91-89V
1991
127
2100
383
1200
8
in-line
4.4 x 5.0
456 - 7.5
natural
none
                             4.   Fuel

          The D-2 diesel  fuel used for all testing was purchased
from Phillips 66 Company.   The  characteristics of this fuel were
provided  by Phillips  66  Company in  their product  information
report, a copy  of  which is included in  the appendix.   Pertinent
fuel properties are given in Table 4.1.

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                            Table 4.1
           Diesel Fuel Analysis and CFR Specifications
Item
Cetane Number
Distillation Range:
IBP °F
10% Point, °F
50% Point, °F
90% Point, °F
EP, °F
Gravity, API
Total Sulfur, %
Hydrocarbon
Composition:
Aromatics, %
Paraffins, Naphthenes,
Olefins
Flashpoint, °F (min.)
Viscosity, Centistokes
CFR Specifications*
ASTM
D613
D86
D86
D86
D86
D86
D287
D129 or D2622
D1319
D1319
D93
D445
Type D-2
42-50
340-400
400-460
470-540
550-610
580-660
33-37
0.20-0.50
27b
c
130
2.0-3.2
Phillips
Petroleum
Analysis
46.0
364
441
509
580
622
34.8
0.26
36.4
63.6
180
2.6
"Diesel fuel specification as in CFR 86. 113-90 (b) (2) for light-
duty diesel vehicles and CFR 86.1313-90 (b) (2) for 1990 on-road
heavy-duty diesel engines.
bMinimum
"Remainder
     The fuel was introduced to the engine by transferring it from
the barrel in which it was  shipped to the  normal laboratory fuel
delivery system by an auxiliary lift pump.  It was presented to the
engine at a pressure of  0 to 0.5  psi  and a temperature less than
100° F.

                       5.  Test Procedures
5.1  Steady State Checkout

     Each  of  the  three engines  were set  up in  the EPA  NVFEL
(National Vehicle and Fuel Emissions Laboratory)  test cell #1 and
run at measured rated speed  and peak  torque speed,  with the rack
lever wide open at both speeds.  At both of these conditions, the
speed, torque,  and fuel  flow  were measured  after  stabilization
occurred.  Each condition was considered stable when the engine oil
                                8

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temperature stayed within ± 2° F  of  the  stabilized value for two
minutes.  These speed, torque, and fuel flow values were compared
to the manufacturers'  data to ensure that  the engine was set-up and
running correctly.

5.2  Transient Testing

     Following a torque map of the engine, two EPA on-highway HD-
FTP transient test  sequences  per engine were performed.   A test
sequence  consisted of  one cold-start  transient  test plus  two
consecutive hot-start transient tests (sequence = 1 cold-start + 2
hot-start) .  All gaseous (HC, CO, and NOX) and particulate matter
(PM) emissions were collected for each transient test.  The cold-
start and first hot-start were used  in determining the composite
result.   The  HD-FTP transient  emissions  tests   were  performed
following procedures given in CFR 40 Part 86 Subpart N for heavy-
duty diesel emissions measurement.

5.3  Steady State (8-Mode)  Testing

     Two 8-mode steady state emission tests were performed on the
John  Deere  6068T  engine  and  four  were  performed on  the 6068H
engine.  The extra two tests, the details of which are discussed in
section 7.4, on the 6068H engine  were  used to examine an altered
modal order.  Three tests were performed on the Ford New Holland
engine due to the  inconsistencies observed between the first and
second test.  The particular 8-mode test cycle used is similar to
the ISO 8178 8-mode test cycle.  Gaseous emissions  (HC,CO,  and NOJ
and particulate matter (PM) were measured for each individual mode,
then a composite brake-specific  emission rate was computed using
assigned weighting factors.  All emissions measurements used dilute
full-flow CVS sampling techniques.

     A copy of the steady-state particulate measurement procedure
is included as appendix A.

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               6.   John Deere  6068T Testing/Results

6.1  Steady State Performance Evaluation

     The engine  was  mounted on the  test stand and  its  flywheel
connected to  the dynamometer through a  drive  shaft  torquemeter.
The exhaust outlet was connected to  the  part  of the  system which
transfers the exhaust to the dilution tunnel.

     With the installation complete,  the engine was run at steady
state  conditions  while  speeds,  torques,  and fuel  flows  were
recorded.  These values were compared to the engine manufacturer's
values  (see Table 6.1) and were found to be similar.

                            Table 6.1
                     John Deere 6068T Engine
                  Steady State Performance Data
LAB
JOHN DEERE VALUES
EPA VALUES
TORQUE, FT-LB
1300 RPM
467.0
479.0
2200 RPM
332.0
334.0
FUEL FLOW, GAL/HR
1300 RPM
5.7
5.7
2200 RPM
7.2
7.2
6.2  HP-FTP Transient Testing/Results

     After the engine was torque mapped, two HD-FTP transient tests
were run.  Each test  consisted of one cold and two hot starts, with
the composite results computed from the cold-start and first hot-
start.  The HD-FTP test results for the non-road John Deere 6068T
engine are presented in Table 6.2.  The NO, level of 10.808 g/hp-
hr, measured for this engine, is  higher than the on-highway pre-
control baseline level of 10.7 g/hp-hr.  However, the measured PM
level of  0.405 g/hp-hr  is lower  than  the on-highway pre-control
baseline level of 0.6 g/hp-hr.  This is probably due to an advanced
engine timing schedule.
                                10

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                            Table 6.2
                 John Deere 6068T Non-Road Engine
                      Transient  Test  Results

HC
(g/hp-hr)
CO
(g/hp-hr)
NOX
(g/hp-hr)
PM
(g/hp-hr)
First Sequence
Cold Start
Hot Start #1
Hot Start #2
Composite*
1.031
0.878
0.878
0.900
4.189
3.803
3.598
3.858
10.859
10.588
10.729
10.627
0.426
0.408
0.389
0.411
Second Sequence
Cold Start
Hot Start #1
Hot Start #2
Composite*
1.040
0.778
0.747
0.816
3.723
3.291
3.400
3.353
10.962
10.994
10.789
10.989
0.520
0.378
0.386
0.398

Composite Average || 0.858
3.606 1 10.808
0.405
'Composite = 1/7(Cold Start)  + 6/7(Hot Start #1)
6.3  Steady State  (8-Mode) Testing/Results

     The steady-state test was performed twice on this engine.  The
ISO 8178  8-mode  test cycle,  as proposed by  CARB,  was used along
with  particulate  matter  procedures  described in   appendix  A.
Composite HC, CO, NO,, and PM levels were determined to be 0.427,
3.144, 11.758, and 0.422 g/hp-hr respectively.   Both NO, and PM
results were higher on the 8-mode steady-state test than on the HD-
FTP transient test.

     The  raw  8-mode  steady-state test results  are  presented in
Tables 6.3 and 6.4.   These tables are broken down into four groups,
with the first grouping of data  identifying the  actual test modes,
and mode  weighting  factor used  in computing  the mode-weighted
composite brake  specific emissions  at the bottom  of each table.
The other groupings  of  data  include  a mass  emission  rate  in
grams/hour for each mode, a fuel specific emission result at each
mode  in   grams/pound of  fuel   consumed,  and  finally  the  brake
specific emission rate at each mode is given in grams/horsepower-
hour.
                                11

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               Table 6.3
   John D««r«  6068T Non-Road Engine
8-Moda Steady-State f1 Emission Results
8-Mode Test Points
Mode
1
2
3
4
5
6
7
8
Speed
Int
Int
Int
Rated
Rated
Rated
Rated
Idle
Load %
50
75
100
100
75
50
10
0
Weighting
Factor
10%
10%
10%
15%
15%
15%
10%
15%
Speed
rpm
1300
1300
1300
2200
2200
2200
2200
960
Torque
ft-lb
244.5
360.5
482.0
338.0
253.0
169.2
37.0
4.0
BMP
60.5
89.2
119.3
141.6
106.0
70.9
15.5
0.7
Mode g/hr results
Mode
1
2
3
4
5
6
7
8
HP
60.5
89.2
119.3
141.6
106.0
70.9
15.5
0.7
Fuel
Ib/hr
20.97
29.34
39.86
50.30
39.82
27.23
12.56
2.09
HC
g/hr
25.27
27.67
21.19
35.54
28.46
42.94
66.43
25.96
CO
g/hr
25.72
37.16
235.79
663.68
334.40
180.05
112.90
59.83
NO,
g/hr
847.98
1311.29
1641.40
1667.27
1027.90
558.95
167.47
68.43
PM
g/hr
6.39
12.02
23.29
61.21
60.74
46.46
12.13
3.86
Mode g/lb fuel
Mode
1
2
3
4
5
6
7
8
HP
60.5
89.2
119.3
141.6
106.0
70.9
15.5
0.7
Fuel
, Ib/lb
NA
NA
NA
NA
NA
NA
NA
NA
HC
L_ 9/">
1.20
0.94
0.53
0.71
0.71
L_ 1.58
5.29
12.43
CO
g/lb
1.23
1.27
5.92
13.19
8.40
6.61
8.99
28.62
NO,
g/lb
40.44
44.69
41.18
33.15
25.81
20.53
13.33
32.74
PM
g/lb
0.30
0.41
0.58
1.22
1.53
1.71
0.97
1.84
Mode g/hp-hr
Mode
1
2
3
4
5
6
7
8
HP
60.5
89.2
119.3
141.6
106.0
70.9
15.5
0.7
BSFC
Ib/hp-hr
0.346
0.329
0.334
0.355
0.376
0.384
0.810
NA
HC
g/hp— hr
0.42
0.31
0.18
0.25
0.27
0.61
4.29
NA
CO
g/hp-hr
0.42
0.42
1.98
4.69
3.16
2.54
7.28
NA
NO,
g/hp— hr
14.01
14.70
13.76
11.78
9.70
7.89
10.81
NA
PM
g/hp— hr
0.11
0.13
0.20
0.43
0.57
0.66
0.78
NA
8-Mode
Weighted
BSFC
Ib/hp-hr
0.346
HC
g/hp— hr
0.445
CO
g/hp— hr
2.972
NO,
g/hp-hr
11.728
PM
g/hp-hr
0.409
                  12

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               Table 6.4
   John Deexe  6068T Non-Road Engine
8-Mode Steady-State 12 Emission Result*
8-Mode Test Points
Mode
1
2
3
4
5
6
7
8
Speed
Int
Int
Int
Rated
Rated
Rated
Rated
Idle
Load %
50
75
100
100
75
50
10
0
Weighting
Factor
10%
10%
10%
15%
15%
15%
10%
15%
Speed
rpm
1300
1300
1300
2200
2200
2200
2200
960
Torque
ft-lb
241.0
358.2
483.2
335.0
252.1
169.0
36.4
4.0
BHP
59.7
88.7
119.6
140.3
105.6
70.8
15.2
0.7
Mode g/hr results
Mode
1
2
3
4
5
6
7
8
HP
59.7
88.7
119.6
140.3
105.6
70.8
15.2
0.7
Fuel
Ib/hr
18.96
29.42
41.95
50.37
41.93
27.25
12.57
2.09
HC
g/hr
22.20
27.69
17.90
30.73
24.63
41.08
60.66
24.55
CO
g/hr
23.16
40.91
301.77
678.98
398.36
231.96
101.58
57.87
NO,
g/hr
890.44
1361.71
1678.65
1647.62
971.83
548.46
170.17
65.21
PM
g/hr
6.23
12.66
25.13
63.11
57.11
57.82
12.38
4.04
Mode g/lb fuel
Mode
1
2
3
4
5
6
7
8
HP
59.7
88.7
119.6
140.3
105.6
70.8
15.2
0.7
Fuel
Ib/lb
NA
NA
NA
NA
NA
NA
NA
NA
HC
g/lb
1.17
0.94
0.43
0.61
0.59
1.51
4.83
11.75
CO
g/lb
1.22
1.39
7.19
13.48
9.50
8.51
8.08
27.69
NO,
g/lb
46.96
46.29
40.02
32.71
23.18
20.13
13.54
31.20
PM
g/lb
0.33
0.43
0.60
1.25
1.36
2.12
0.98
1.93
Mode g/hp-hr
Mode
1
2
3
4
5
6
7
8
HP
59.7
88.7
119.6
140.3
105.6
70.8
15.2
0.7
BSFC
Ib/hp-hr
0.318
0.332
0.351
0.359
0.397
0.385
0.824
NA
HC
g/hp— hr
0.37
0.31
0.15
0.22
0.23
0.58
3.98
NA
CO
g/hp— hr
0.39
0.46
2.52
4.84
3.77
3.28
6.66
NA
NO,
g/hp— hr
14.93
15.36
14.04
11.74
9.20
7.75
11.16
NA
PM
g/hp-hr
0.10
0.14
0.21
0.45
0.54
0.82
0.81
NA
8 -Mode
Weighted
BSFC
Ib/hp-hr
0.351
HC
g/hp— hr
0.408
CO
g/hp-hr
3.316
NO,
g/hp-hr
11.787
PM
g/hp— hr
0.434
                  13

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               7.   John Deere  6068H Testing/Results

7.1  Steady State Performance Evaluation

     This engine was installed in the test cell in a manner similar
to the 6068T engine  and was  run  at  steady state conditions while
speeds, torques, and fuel flows were recorded.  These values were
compared to the engine manufacturer's data (see Table  7.1) in order
to determine if the engine was running "correctly."  The data was
found  to  be  similar.     Although  there  were  somewhat  large
differences in the  torque measurements between the manufacturer and
EPA, these were  judged to be  explained by the corresponding fuel
flow  rates  and thus  EPA  concluded  the engine  was  operating
properly.

                            Table 7.1
                     John Deere 6068H Engine
                  Steady State Performance Data
LAB
JOHN DEERE VALUES
EPA VALUES
TORQUE, FT-LB
1300 RPM
442.0
467.0
2200 RPM
351.0
337.0
FUEL FLOW, GAL/HR
1300 RPM
5.55
5.70
2200 RPM
7.63
7.45
7.2  HP-FTP Transient Testing/Results

     After the engine was torque mapped, two HD-FTP transient tests
were run.  Composite HC, CO, NO, and PM levels were determined to
be 0.703, 2.573, 6.091, and 0.343 g/hp-hr  respectively.   Both NO,
and PM  were reduced  (as  well  as HC  and CO) due to  the control
technology  applied to  this  engine.   The HD-FTP transient test
results for the prototype "on-highway" John Deere  6068H engine are
presented in Table 7.2.
                                14

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                            Table 7.2
          John Deere  6068H Prototype  "On-Highway" Engine
                      Transient  Test  Results

HC
(g/hp-hr)
CO
(g/hp-hr)
NOX
(g/hp-hr)
PM
(g/hp-hr)
First Sequence
Cold Start
Hot Start #1
Hot Start #2
Composite*
0.976
0.703
0.696
0.742
3.534
2.390
2.397
2.554
6.193
6.096
5.924
6.110
0.438
0.316
0.312
0.333
Second Sequence
Cold Start
Hot Start 11
Hot Start #2
Composite*
0.960
0.678
0.665
0.718
3.690
2.408
2.403
2.591
6.332
6.028
5.893
6.071
0.439
0.337
0.332
0.352

Composite Average
0.730 |_ 2.573
6.091 J|_ 0.343
'Composite = 1/7(Cold Start)  + 6/7(Hot Start f1)
7.3  Steady State  (8-Mode) Testing/Results

     The steady-state test procedure was run twice  on this engine.
The ISO 8-mode test cycle,  as proposed by GARB,  was  used along with
particulate matter procedures described in appendix A.  Composite
HC, CO,  NOX,  and PM levels  were determined to  be 0.312,  1.213,
6.066, and  0.180 g/hp-hr respectively.  Through the  use of this
control technology,  the HD-FTP transient test showed NOX  and PM
reductions of 43.6% and 15.3% respectively,  while the steady-state
test showed reductions of  48.4% and 57.3% for NOX and PM.

     The  raw  8-mode steady-state  test results  are  presented in
Tables 7.3 and 7.4.
                                15

-------
                  Table 7.3
John Deere 6068H Prototype "On-Highway"  Engine
    8-Mode  Steady-State f1 Emission Results
8-Mode Test Points
Mode
1
2
3
4
5
6
7
8
Speed
Int
Int
Int
Rated
Rated
Rated
Rated
Idle
Load %
50
75
100
100
75
50
10
0
Weighting
Factor
10%
10%
10%
15%
15%
15%
10%
15%
Speed
rpm
1300
1300
1300
2200
2200
2200
2200
822
Torque
ft-lb
238.0
351.0
475.0
367.0
283.0
186.0
37.5
3.0
BHP
58.9
86.9
117.6
153.7
118.5
77.9
15.7
0.0
Mode g/hr results
Mode
1
2
3
4
5
6
7
8
HP
58.9
86.9
117.6
153.7
118.5
77.9
15.7
0.5
Fuel
Ib/hr
20.27
29.31
39.80
54.64
41.86
31.49
12.56
2.10
HC
g/hr
13.03
11.24
6.94
23.89
23.64
27.84
83.36
17.83
CO
g/hr
26.57
35.41
175.56
42.91
51.00
91.85
334.37
80.74
NOX
g/hr
529.79
729.07
833.96
717.55
580.16
401.79
150.56
72.36
PM
g/hr
6.72
13.28
29.44
19.79
14.52
14.90
17.44
3.62
Mode g/lb fuel
Mode
1
2
3
4
5
6
7
8
HP
58.9
86.9
117.6
153.7
118.5
77.9
15.7
0.5
Fuel
Ib/lb
MA
NA
NA
NA
NA
NA
NA
NA
HC
g/lb
0.64
0.38
0.17
0.44
0.56
0.88
6.64
8.49
CO
g/lb
1.31
1.21
4.41
0.79
1.22
2.92
26.62
38.45
NO,
g/lb
26.14
24.88
20.95
13.13
13.86
12.76
11.99
34.46
PM
g/lb
0.33
0.45
0.74
0.36
0.35
0.47
1.39
1.72
Mode g/hp-hr
Mode
1
2
3
4
5
6
7
8
HP
58.9
86.9
117.6
153.7
118.5
77.9
15.7
0.5
BSFC
Ib/hp-hr
0.344
0.337
0.339
0.355
0.353
0.404
0.800
NA
HC
g/hp— hr
0.22
0.13
0.06
0.16
0.20
0.36
5.31
NA
CO
g/hp-hr
0.45
0.41
1.49
0.28
0.43
1.18
21.29
NA
NO,
g/hp-hr
8.99
8.39
7.09
4.67
4.89
5.16
9.58
NA
PM
g/hp— hr
0.114
0.153
0.250
0.129
0.122
0.191
1.110
NA
8-Mode
Weighted
BSFC
Ib/hp-hr
0.365
HC
g/hp-hr
0.316
CO
g/hp-hr
1.207
NO,
g/hp-hr
6.088
PM
g/hp-hr
0.181
                      16

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                  Table 7.4
John Deer* 6068H Prototype "On-Highwsy" Engine
    8-Mode  Steady-State f2 Emission Results
8-Mode Test Points
Mode
1
2
3
4
5
6
7
8
Speed
Int
Int
Int
Rated
Rated
Rated
Rated
Idle
Load %
50
75
100
100
75
50
10
0
Weighting
Factor
10%
10%
10%
15%
15%
15%
10%
15%
Speed
rpm
1300
1300
1300
2200
2200
2200
2200
820
Torque
ft-lb
231.5
350.5
473.5
369.0
281.5
187.5
39.0
12.0
BMP
57.3
86.8
117.2
154.6
117.9
78.5
16.3
1.9
Mode g/hr results
Mode
1
2
3
4
5
6
7
8
HP
57.3
86.8
117.2
154.6
117.9
78.5
16.3
1.9
Fuel
Ib/hr
18.91
29.34
39.77
52.32
44.13
31.39
12.60
4.19
HC
g/hr
12.56
9.69
6.73
22.21
25.00
26.30
81.05
18.41
CO
g/hr
30.68
33.00
184.84
44.41
52.23
89.76
329.63
83.29
NO,
g/hr
512.32
725.80
833.85
719.24
573.64
410.22
148.97
67.61
PM
g/hr
6.27
12.99
30.12
17.34
16.02
14.83
17.16
3.85
Mode g/lb fuel
Mode
1
2
3
4
5
6
7
8
HP
57.3
86.8
117.2
154.6
117.9
78.5
16.3
1.9
Fuel
Ib/lb
NA
NA
NA
NA
NA
NA
NA
NA
HC
g/lb
0.66
0.33
0.17
0.42
0.57
0.84
6.43
4.39
CO
g/lb
1.62
1.12
4.65
0.85
1.18
2.86
26.16
19.88
NO,
g/lb
27.09
24.74
20.97
13.75
13.00
13.07
11.82
16.14
PM
g/lb
0.33
0.44
0.76
0.33
0.36
0.47
1.36
0.92
Mode g/hp-hr
Mode
1
2
3
4
5
6
7
8
HP
57.3
86.8
117.2
154.6
117.9
78.5
16.3
1.9
BSFC
Ib/hp-hr
0.330
0.338
0.339
0.338
0.374
0.400
0.771
NA
HC
g/hp— hr
0.22
0.11
0.06
0.14
0.21
0.33
4.96
NA
CO
g/hp— hr
0.54
0.38
1.58
0.29
0.44
1.14
20.18
NA
NO,
g/hp— hr
8.94
8.37
7.11
4.65
4.86
5.22
9.12
NA
PM
g/hp-hr
0.11
0.15
0.26
0.11
0.14
0.19
1.05
NA
8-Mode
Weighted
BSFC
Ib/hp-hr
0.363
HC
g/hp— hr
0.307
CO
g/hp-hr
1.218
NO,
g/hp— hr
6.044
PM
g/hp— hr
0.179
                      17

-------
7.4  Alternative Test Cycle

     There was interest  in the effect of the mode order on emission
results in the steady-state test.  The alternative mode order (see
Table 7.5) especially generated interest because  it  is  easier to
perform than the original ISO  8178 steady-state modal order and it
decreases the test time  by  allowing  the test  to  go directly from
the warm-up (which is rated conditions)  to the  first mode  (which is
also  rated conditions)   rather than waiting  for  the engine  to
stabilize  at  intermediate  speed/50% torque.    In addition,  by
starting the test at  rated  conditions, some running time was saved
by not having to determine the 50 and 75  percent load conditions at
peak torque speed needed for the first two modes in the old order.

                            Table 7.5
                     Steady-State Mode Orders

Speed
Torque

Speed
Torque
ISO 8178 Steady-State 8-Mode Order
1
Int.
50%
2
Int.
75%
3
Int.
100%
4
Rated
100%
5
Rated
75%
6
Rated
50%
7
Rated
10%
8
Idle
0%
Alternative Steady-State 8-Mode Order
1
Rated
100%
2
Rated
75%
3
Rated
50%
4
Rated
10%
5
Int.
100%
6
Int.
75%
7
Int.
50%
8
Idle
0%
     For these  reasons the  Deere 6068H  was  run with  modes 1-3
reversed and modes  4-7  moved  to the  beginning.    The emission
results were compared to  previous  steady-state testing  of this
engine and  were found to  be similar  (see  Table 7.6).   The raw
alternative order 8-mode test results are presented in Tables 7.7
and 7.8.

                            Table 7.6
         Results of Reordered Modes for John Deere 6068H
Test
Number
1
2
Average
Modal
Order
ISO 8178
ISO 8178
ISO 8178
BSFC
Ibs/hp-hr
0.365
0.363
0.364
HC
g/hp-hr
0.316
0.307
0.312
CO
g/hp-hr
1.207
1.218
1.213
NO,
g/hp-hr
6.088
6.044
6.066
PM
g/hp-hr
0.181
0.179
0.180

3
4
Average
Alt.
Alt.
Alt.
0.350
0.366
0.358
0.349
0.405
0.377
1.123
1.247
1.185
5.937
5.962
5.950
0.174
0.167
0.171

% Diff.
____
-1.65
20.83
-2.31
-1.91
-5.00
                                18

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                  Table 7.7
John Deere 6068H Prototype "On-Bigbmy"  Engine
    8-Mod*  Steady-State |3 Emission Results
8 -Mode Teat Points
Mode
1
2
3
4
5
6
7
8
Speed
Rated
Rated
Rated
Rated
Int
Int
Int
Idle
Load %
100
75
50
10
100
75
50
0
Weighting
Factor
15%
15%
15%
10%
10%
10%
10%
15%
Speed
rpm
2200
2200
2200
2200
1300
1300
1300
820
Torque
ft-lb
367.0
278.0
185.0
36.0
474.0
349.0
237.0
20.5
BHP
153.7
116.5
77.5
15.1
117.3
86.4
58.7
3.2
Mode g/hr resulta
Mode
1
2
3
4
5
6
7
8
HP
153.7
116.5
77.5
15.1
117.3
86.4
58.7
3.2
Fuel
Ib/hr
54.59
41.86
31.44
12.61
37.74
27.22
20.94
2.09
HC
g/hr
24.55
27.76
29.05
96.07
10.40
9.14
14.42
18.83
CO
g/hr
43.03
52.73
94.21
354.22
200.82
34.31
27.99
0.00
NO,
g/hr
716.62
556.55
397.16
130.46
811.58
696.04
506.98
80.98
PM
g/hr
15.25
14.30
14.24
19.56
31.82
11.18
6.75
3.29
Mode g/lb fuel
Mode
1
2
3
4
5
6
7
8
HP
153.7
116.5
77.5
15.1
117.3
86.4
58.7
3.2
Fuel
Ib/lb
NA
HA
HA
HA
HA
HA
HA
HA
HC
g/lb
0.45
0.66
0.92
7.62
0.28
0.34
0.69
9.01
CO
g/lb
0.79
1.26
3.00
28.09
5.32
1.26
1.34
0.00
NOX
g/lb
13.13
13.30
12.63
10.35
21.50
25.57
24.21
38.74
PM
g/lb
0.28
0.34
0.45
1.55
0.84
0.41
0.32
1.57
Mode g/hp-hr
Mode
1
2
3
4
5
6
7
8
HP
153.7
.116.5
77.5
15.1
117.3
86.4
58.7
3.2
BSFC
Ib/hp-hr
0.355
0.359
0.406
0.836
0.322
0.315
0.357
HA
HC
g/hp— hr
0.16
0.24
0.37
6.37
0.09
0.11
0.25
NA
CO
g/hp-hr
0.28
0.45
1.22
23.49
1.71
0.40
0.48
NA
NO,
g/hp-hr
4.66
4.78
5.13
8.65
6.92
8.06
8.64
NA
PM
g/hp— hr
0.10
0.12
0.18
1.30
0.27
0.13
0.12
NA
8-Mode
Weighted
BSFC
Ib/hp-hr
0.350
HC
g/hp-hr
0.349
CO
g/hp-hr
1.123
NOX
g/hp-hr
5.937
PM
g/hp-hr
0.174
                      19

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                  Table 7.8
John Deere 6068H Prototype "On-H±ghw»y"  Engine
    8-Mode  Steady-State §4 Emission Results
8-Mode Test Points
Mode
1
2
3
4
5
6
7
8
Spesd
Rat sd
Rated
Rated
Rated
Int
Int
Int
IdJ.e
Load %
100
75
50
10
100
75
50
0
Weighting
Factor
15%
15%
15%
10%
10%
10%
10%
15%
Speed
rpm
2200
2200
2200
2200
1300
1300
1300
820
Torque
ft-lb
368.0
280.0
185.0
35.5
471.5
351.0
233.0
20.0
BMP
154.2
117.3
77.5
14.9
116.7
86.9
57.7
3.1
Mode g/hr results
Mode
1
2
3
4
5
6
7
8
HI'
154.2
117.3
77.5
14.9
116.7
86.9
57.7
3.1
Fuel
Ib/hr
54.57
41.92
31.49
10.50
39.84
27.22
20.93
2.09
HC
g/hr
31.94
34.27
35.80
105.92
8.90
10.64
15.54
21.15
CO
g/hr
45.49
54.00
92.15
349.08
170.32
31.54
30.92
89.12
NO,
g/hr
684.87
556.78
404.44
140.86
834.80
714.95
507.40
84.86
PM
g/hr
15.94
14.88
14.58
16.92
27.16
10.96
6.47
3.37

Mode g/lb fuel
Mode
1
2
3
4
5
6
7
8
HI1
154.2
117.3
77.5
14.9
116.7
86.9
57.7
3.1
Fuel
Ib/lb
NA
NA
NA
NA
NA
NA
NA
NA
HC
g/lb
0.59
0.82
1.14
10.09
0.22
0.39
0.74
10.12
CO
g/lb
0.83
1.29
2.93
33.25
4.28
1.16
1.48
42.64
NO,
g/lb
12.55
13.28
12.84
13.42
20.95
26.27
24.24
40.60
PM
g/lb
0.29
0.35
0.46
1.61
0.68
0.40
0.31
1.61
Mode g/hp-hr
Mode
1
2
3
4
5
6
7
8
HI1
154.2
117.3
77,5
14,9
116.7
86. 9
57.7
3.1
BSFC
Ib/hp-hr
0.354
0.357
0.406
0.706
0.341
0.313
0.363
NA
HC
g/hp— hr
0.21
0.29
0.46
7.12
0.08
0.12
0.27
NA
CO
g/hp— hr
0.30
0.46
1.19
23.47
1.46
0.36
0.54
NA
NO.
g/hp-hr
4.44
4.75
5.22
9.47
7.15
8.23
8.80
NA
PM
g/hp-hr
0.10
0.13
0.19
1.14
0.23
0.13
0.11
NA
8 -Mod*
Weighted
BSFC
Ib/hp-hr
0.366
HC
g/hp— hr
0.405
CO
g/hp-hr
1.247
NO,
g/hp-hr
5.962
PM 1
g/hp— hr |
0.167 1
                      20

-------
     The percent  changes in
BSFC, CO, NO,,  and PM due to
the  different  modal  order
were small;  however,  a +20.8%
change  in  HC  resulted  from
the  new alternative order.
By   looking   at  each   mode
separately  (see Figure  7.1)
it   was  evident   that  the
emission of HC increased  even
in   the  modes   where  the
preconditioning mode remained
the     same    (Rated/75%,
Rated/50%,   and  Rated/10%).
This is evidence  that the HC
increase  can   probably  be
attributed  to  an engine-out
variability  rather  than   a
test procedure  (modal order)
variability.  This conclusion
is   further   supported  by
looking  at  the test to  test
HC   variability,   which  is
rather large in comparison to
the other pollutants.
 John Deere BOB8H Prototype
Over EPA and  ISO Modal Orders
   EH ISO
   Figure 7.1
     In addition, John Deere tested a turbocharged four-cylinder,
4.5 liter  displacement,  heavy-duty diesel engine  with both  modal
orders and did not see a  large difference in HC or any of the  other
gaseous emissions  (see appendix D  and Table 7.9).   This  generator
set engine was  rated at 110 hp at 1800 rpm and was tested  using
0.3% sulfur fuel.  Based on these data,  it was determined that the
Ford  New  Holland engine  could  be tested  accurately  with  the
different modal order.
                            Table  7.9
             Changes in Emissions  Due to Modal  Order

EPA (6068H)
John Deere (4045T)
HC
20.8%
-0.5%
CO
-2.3%
-1.5%
NOX
-1.9%
-0.5%
PM
-5.0%
—
                                21

-------
               I).  Ford New Holland Testing/Results

8.1  Steady State Performance Evaluation

     The Ford New Holland engine was installed in the test cell and
the torque and fuel flow data values were recorded as with the John
Deere  engines.    As  with  previous  engines,  these  values  were
compared to the engine manufacturer's predictions  (see Table 8.1)
in order to determine if the engine was running "correctly."  The
data were found to be similar.

                            Table 8.1
                     Ford New Holland Engine
                  Steady State Performance Data
LAB
FORD N.H. VALUES
EPA VALUES
TORQUE, FT-LB
1200 RPM
383.0
380.5
2100 RPM
318.0
324.0
FUEL FLOW, GAL/HR
1200 RPM
4.5
4.5
2100 RPM
7.0
7.2
8.2  HP-FTP Transient Testing/Results

     Composite  transient test  HC,   CO,  NO, and  PM  levels  were
determined  to   be   2.571,   6.267,    9.656,  and   1.031  g/hp-hr
respectively.  The NOX level was near uncontrolled on-road levels,
and the  PM was  relatively  high,  especially  considering the  NOX
level.  Raw transient test results for the Ford New Holland engine
are presented in Table 8.2.
                                22

-------
                            Table 8.2
                     Ford New Holland Engine
                     Transient Test Results

HC
(g/hp-hr)
CO
(g/hp-hr)
NOX
(g/hp-hr)
PM
(g/hp-hr)
First Sequence
Cold Start
Hot Start |1
Hot Start 12
Composite*
3.326
2.593
2.328
2.696
6.991
5.948
5.936
6.094
10.162
9.622
10.013
9.698
1.237
1.050
1.015
1.076
Second Sequence
Cold Start
Hot Start -11
Hot Start if 2
Composite*
2.925
2.366
2.245
2.446
7.640
6.239
6.180
6.439
10.606
9.447
9.333
9.613
1.074
0.970
0.991
0.985

Composite Average | 2.571 || 6.267 || 9.656
1.031
'Composite - 1/7(Cold Start)  + 6/7(Hot Start #1)
8.3  Steady State  (8-Mode) Testing/Results

     For testing this engine, the modes were reordered as discussed
in section 7.4.  Three  steady-state tests  were run on this engine.
The third steady-state was run because there was an  inconsistency
in the results of  the  first  two.   Composite steady-state HC, CO,
NOX,  and PM levels were determined to be 0.947,  6.395, 7.601, and
1.020 g/hp-hr respectively.  The values for CO and PM were similar
for both test procedures, but HC and NO, were 21% and 45% lower on
the 8-mode steady-state test than on the HD-FTP, respectively.

     The  raw  8-mode steady-state  test results are  presented in
Tables 8.3 through 8.5.
                                23

-------
               Tsbl« 8.3
        Ford New Holland  Engine
8-Mode Stesdy-Stste |1 Emission  Results
8 -Mode Test Points
Mode
1
2
3
4
5
6
7
8
Speod
Rat«id
Ratod
Ratod
Ratod
Int:
Int;
Int;
Idle
Load %
100
75
50
10
100
75
50
0
Weighting
Factor
15%
15%
15%
10%
10%
10%
10%
15%
Speed
rpm
2100
2100
2100
2100
1260
1258
1260
750
Torque
ft-lb
330.0
252.2
160.4
35.0
384.1
286.2
196.5
1.0
BMP
131.8
100.9
64.1
14.0
92.1
68.6
47.1
0.1
Mode g/hr results
Mode
1
2
3
4
5
6
7
8
HP
131 ,,8
100,,9
64.1
14.0
92.1
68.6
47.1
O.:L
Fuel
Ib/hr
50.81
40.22
25.37
12.68
33.82
23.24
15.85
2.11
HC
g/hr
14.28
60.32
94.30
245.42
30.47
42.72
51.86
37.48
CO
g/hr
1255.29
369.84
192.39
282.84
1871.44
136.36
53.21
43.01
NO,
g/hr
872.45
625.08
356.42
54.68
1026.32
650.60
434.52
27.14
PM
g/hr
221.26
59.78
26.89
62.78
166.28
16.76
19.68
4.70
Mode g/lb fuel
Mode
1
2
3
4
5
6
7
8
HP
131.8
100.9
64.1
14.0
92.1
68.6
47.1
0.1
Fuel
Ib/lb
NA
NA
NA
NA
NA
NA
NA
NA
HC
g/lb
0.28
1.50
3.72
19.35
0.90
1.84
3.27
17.76
CO
g/lb
24.71
9.20
7.58
22.31
55.34
5.87
3.36
20.38
NO,
g/lb
17.17
15.54
14.05
4.31
30.35
27.99
27.41
12.86
.PM
g/lb
4.35
1.49
1.06
4.95
4.92
0.72
1.24
2.23
Mode g/hp-hr
Mode
1
2
3
4
5
6
7
8
HP
131.8
100.9
64.1
14.0
92.1
68.6
47.1
0.1
BSFC
Ib/hp-hr
0.385
0.398
0.396
0.906
0.367
0.339
0.336
NA
HC
g/hp-hr
0.11
0.60
1.47
17.54
0.33
0.62
1.10
NA
CO
g/hp— hr
9.52
3.66
3.00
20.21
20.31
1.99
1.13
NA
NO,
g/hp-hr
6.62
6.19
5.56
3.91
11.14
9.49
9.22
NA
PM
g/hp-hr
1.68
0.59
0.42
4.49
1.80
0.24
0.42
NA
8-Mode
Weighted
BSFC
Ib/hp-hr
0.362
HC
g/hp-hr
1.019
CO
g/hp-hr
7.694
NO,
g/hp-hr
7.473
PM
g/hp-hr
1.100
                  24

-------
               Tabl* 8.4
        Ford M«w Holland Engin*
8-Mod* St*ady-Stftt« §2 Emission Result*
8 -Mode Teat Points
Mode
1
2
3
4
5
6
7
8
Speed
Rated
Rat ad
Rated
Rated
Int
Int
Int
Idle
Load %
100
75
50
10
100
75
50
0
Weighting
Factor
15%
15%
15%
10%
10%
10%
10%
15%
Speed
rpm
2100
2100
2100
2100
1260
1260
1260
745
Torque
ft-lb
328.0
247.0
168.0
31.0
384.0
284.5
189.0
1.0
BMP
131.2
98.8
67.2
12.4
92.1
68.3
45.3
0.1
Mode g/hr results
Mode
1
2
3
4
5
6
7
8
HI'
131.2
98. 8
67.2
12.4
92.1
68.3
45,3
0.1
Fuel
Ib/hr
49.53
34.85
25.79
11.15
33.44
22.28
13.93
1.39
HC
g/hr
12.74
61.56
83.99
180.94
21.76
49.38
50.16
36.71
CO
g/hr
1069.07
308.52
156.43
256.03
1052.03
91.48
49.64
39.74
NO,
g/hr
939.08
678.77
467.71
90.77
698.69
665.46
408.42
30.60
PM
g/hr
211.73
60.83
36.13
42.24
104.10
18.32
23.02
5.43
Mode g/lb fuel
Mode
1
2
3
4
5
6
7
8
HI'
131.2
98,8
67 ,,2
12,4
92,1
68,3
45,3
0.1
Fuel
Ib/lb
NA
NA
NA
NA
NA
NA
NA
NA
HC
g/lb
0.26
1.77
3.26
16.23
0.65
2.22
3.60
26.41
CO
g/lb
21.58
8.85
6.07
22.96
31.46
4.11
3.56
28.59
NO.
g/lb
18.96
19.48
18.14
8.14
20.89
29.87
29.32
22.02
PM
g/lb
4.27
1.75
1.40
3.79
3.11
0.82
1.65
3.91
Mode g/hp-hr
Mode
1
2
3
4
5
6
7
8
HI'
131.2
98, 8
67,,2
12,4
92, 1
68,3
45,3
0.1
BSFC
Ib/hp-hr
0.378
0.353
0.384
0.900
0.363
0.326
0.307
NA
HC
g/hp— hr
0.10
0.62
1.25
14.60
0.24
0.72
1.11
NA
CO
g/hp— hr
8.15
3.12
2.33
20.66
11.42
1.34
1.09
NA
NO,
g/hp-hr
7.16
6.87
6.96
7.32
7.58
9.75
9.01
NA
PM
g/hp-hr
1.61
0.62
0.54
3.41
1.13
0.27
0.51
NA
8-Mode
Weighted
BSFC
Ib/hp-hr
0.354
HC
g/hp— hr
0.896
CO
g/hp-hr
5.738
NO.
g/hp-hr
7.587
PM
g/hp-hr
0.992
                  25

-------
               Table 8.5
        Ford M«w Holland  Engine
8-Mode Steady-State §3 Kmlsclon Results
8-Mode Test Points
Mode
1
2
3
4
5
6
1
8
Speod
Ratod
Ratod
Ratod
Ratod
In1:
Inl:
Inl:
Idle
Load %
100
75
50
10
100
75
50
0
Weighting
Factor
15%
15%
15%
10%
10%
10%
10%
15%
Speed
rpm
2100
2100
2100
2100
1260
1260
1260
750
Torque
ft-lb
328.0
228.0
162.0
34.4
383.0
286.0
196.0
6.0
BMP
131.2
91.2
64.8
13.8
91.9
68.6
47.0
0.9
Mode g/hr results
Mode
1
2
3
4
5
6
7
8
HP
131,2
91.2
64.8
13.8
91.9
68.6
47.0
O.i>
Fuel
Ib/hr
64.88
32.79
25.07
11.84
32.73
27.16
14.62
1.39
HC
g/hr
11.05
58.37
89.51
179.96
23.90
46.84
50.21
43.68
CO
g/hr
993.68
230.96
155.93
273.26
1129.76
129.57
58.42
64.10
NO,
g/hr
991.63
639.98
448.83
98.46
682.94
724.53
403.46
19.03
PM
g/hr
206.76
47.06
27.99
45.02
107.82
22.33
23.46
7.47
Mode g/lb fuel
Mode
1
2
3
4
5
6
7
8
HP
131,2
91.2
64.8
13.8
91.9
68.6
47.0
O.SI
Fuel
Ib/lb
NA
NA
NA
NA
NA
NA
NA
NA
HC
g/lb
0.17
1.78
3.57
15.20
0.73
1.72
3.43
31.42
CO
g/lb
15.32
7.04
6.22
23.08
34.52
4.77
4.00
46.11
NOX
g/lb
15.28
19.52
17.90
8.32
20.87
26.68
27.60
13.69
PM
g/lb
3.19
1.44
1.12
3.80
3.29
0.82
1.60
5.38
Mode g/hp-hr
Mode
1
2
3
4
5
6
7
8
HP
131.2
91.2
64.3
13.9
91.9
68.6
47.3
O.S>
BSFC
Ib/hp-hr
0.495
0.360
0.387
0.861
0.356
0.396
0.311
NA
HC
g/hp-hr
0.08
0.64
1.38
13.08
0.26
0.68
1.07
NA
CO
g/hp-hr
7.58
2.53
2.41
19.87
12.30
1.89
1.24
NA
NO,
g/hp-hr
7.56
7.02
6.93
7.16
7.43
10.56
8.58
NA
PM
g/hp— hr
1.58
0.52
0.43
3.27
1.17
0.33
0.50
NA
8 -Mode
Weighted
BSFC
Ib/hp-hr
0.357
HC
g/hp-hr
0.926
CO
g/hp-hr
5.753
NO,
g/hp— hr
7.744
PM
g/hp-hr
0.968
                  26

-------
                   9.  Analysis and Conclusions
     Emission data were taken from a John Deere 6068T production,
1990 model year, heavy-duty diesel engine.  NOX and PM values for
the 8-mode test, were both within 9.0% of the HD-FTP values for this
engine.  The NO, and PM values were lower on the HD-FTP test than
on the 8-mode test.  There was also some agreement for CO (8-mode
test result was 15.3% smaller than the HD-FTP result); however, the
8-mode HC value was only half of the HD-FTP value.

     Emission  data  were  also  taken  from  a  John  Deere  6068H
prototype "on-highway" engine. Only the NOX values correlated well
between  the  ED-FTP  and  8-mode   tests  for  this  engine   (0.4%
difference) .  HC, CO, NO,  and  PM values  were all higher on the HD-
FTP test than on the 8-mode test.

     The  prototype  "on-highway"   John  Deere  6068H  engine  had
significantly  lower NO, emissions  than  the production John Deere
6068T engine.  Relative reductions  shown by the HD-FTP test results
agreed well wit.h the 8-mode test results for NO,.  However, the  8-
mode test showcid much higher  reductions  in  HC, CO and PM than did
the transient test.  All of the data mentioned above are shown  in
the following table:

                            Table  9.1
          Emissions Summary For John Deere  6068 Engines

                John Deere 6068T Production Engine

HD-FTP, Transient
8-Mode, Steady-State
HC
(g/hp-hr)
0.858
0.427
CO
(g/hp-hr)
3.606
3.054
NO,
(g/hp-hr)
10.808
11.758
PM
(g/hp-hr)
0.405
0.422
                John Deere  6068H Prototype Engine

HD-FTP, Transient
8-Mode, Steady-State
HC
(g/hp-hr)
0.730
0.312
CO
(g/hp-hr)
2.573
1.213
NO,
(g/hp-hr)
6.091
6.066
PM
(g/hp-hr)
0.343
0.180
  Reductions in the John Deere Engine  Due  to  On-Highwav Control

HD-FTP, Transient
8-Mode, Steady-State
HC
(g/hp-hr)
14.9%
26.9%
CO
(g/hp-hr)
28.2%
60.3%
NO,
(g/hp-hr)
43.6%
48.4%
PM
(g/hp-hr)
15.3%
57.3%
                                27

-------
     Finally,  a  Ford New  Holland production,  1990 model  year,
heavy-duty diesel engine was emission tested.  CO and PM values for
the  8-mode  steady-state  test  were  both  within  2%   of  the
corresponding transient test values.   The 8-mode HC  and NOX values
were 21% lower  and 45% lower, respectively,  relative  to the HD-FTP.

     The results  for this engine are  summarized in  the  following
table:

                            Table 9.2
          Emissions Summary For Ford New Holland Engine

               Ford New Holland Production Engine

HD-FTP, Transient
8 -Mode, Steady-State
HC
(g/hp-hr)
2.571
0.947
CO
(g/hp-hr)
6.267
6.395
NOX
(g/hp-hr)
9.656
7.601
PM
(g/hp-hr)
1.031
1.020
     For all three engines/configurations,  the HD-FTP test results
were generally higher than  the 8-mode steady-state test results.
The only three exceptions to  this were the NOX  and PM values for
the production John  Deere  6068T engine and the  CO value for the
Ford New Holland engine.

     Based on tliis testing program,  two general conclusions can be
drawn.  The firut regards NOX.  From the John Deere data, the 8-mode
test resulted in similar NOX values  as  compared to  the HD-FTP test
data, even afteir  the application of moderate control technology.
However, some caution is warranted since this correspondence was
not as  evident in the Ford New  Holland data.   Second,  there was
little agreement between the 8-mode test and the HD-FTP transient
test for HC, CO,  or PM.
                                28

-------
                            Appendices





A    Particulate Measurement Procedure



B    Raw Transi.ent Test Emission Data



C    Raw 8-Modei Steady-State Test Emission Data



D    Reordered Steady-State Modal Data from John Deere



E    Fuel Specifications

-------
A. Particulat* Btea«ur«Mnt Procedure

-------
      Study State Paiticulate Measurement Example Uiing Full Exfaauet Dilution

 Introduction
The prtaary objective of obtaining a t	
ptttuulito titnittfc Staf • thit partculatt lii
                                                 f it to d
                          _f            uture can be u much a fteion of uu measurement
procedure u the engine dinign, specific guidelines tit necessi/y to ensure Out all laboratories
perform siniilarmeaiufementa, Guidelines fot flow maasiBtmott accuracies, psriculate sampling
opdont , filter parameters (itzas, composition*, weighing and conditioning procedure! ),
calibration of paniculate system, and test sequences ait not entailed hen since these are in
40 CFR Ptri 86-Subpart N, SAB J2182, and ISO 817S.

la addition to tte above giddclinet, the following cxampb ii offbred to illuime in overview of
how4typiC4aitMdvitt«ptntoil4ttrae4iuietMmUp«^aofencri7bil«>cw
require loiowkdge of the leti tost cnanettriitlet of samplin
Schemitic

The following iketchUlujmwM the major lynemptni and flowt: engine «xhauit(mf), main
tunnel 4^MHft* air (RM), diluted tBhM«t simple frotn main tunnel (m*), flow fim main "Tfifffi
(mj), ind flow (torn tecoiidary tunnel (mj). Dilution air flow to the secondary tunnd U not
reported because thti will differ from lywm to lyittnx depending on heitloiiei, tnd U mutt be
a4Juited to obtain a filter temperanire of 51 *C or lower. Acriacalflowventuri(CFV)witha
nominal 1 180 sefn flow utewajuied for the main tunnel in thii example, Flow iiconiunt with
a CFV except for lUghtc^fferencM from n^oo^ to nioc^ due to temperature variationi. Two
          n ror iu§nt wumuei* mm wgaa w mama me w mouwinnw YUIIUOIW* tww
paniculate filters are required; the first filter collects meet of the exhaust pardculattand must beat
or below 52*C whfle the secondary filter is usually slightly cooler. The secondary filter
psrtculite "HIM must be sdded to the main fUter paniculate to determine the total narpflsti mass.

                                                  1 tunnel difution flow rate.  Systems
                                                   •the option of filter temperature
The filter temperature is adjusted by changing the;
with niaifl tunnel positive displacemettfBUB1B> "^
conffoi with either maln<»teoondary
lower. Other test pirameien.sucbei main tunnel dilution redo, umple flow ratet, secondary
tunnel flow, ete. can differ from system to system without violating the test validity, but prudence
luggesta that laba plannin| to compare data should keep constant as many system pararne ten u
                          **»daiy tunnel
                          mi
                    fluia tunnel
                                            paniculate filters

                                        mi(1180scfm)
                                                     DOSSW e« wd6S::a  ts.  at  mr

-------
Engine Warn Up

Before beginning the 8«mode ten, winn up the engine at full load nod speed until exhaust
tempowoa Uitiblt to wUhfal 5 *C for i one minu» time period.  Stabilize the engine at each m
ttichieve the 5 *C exhaaat tiaperanre for one minute except idle. wriich should sabilize for 3
miftuaiwithottnivdtetBBpcnuure. Record the engine operating time rpent during
Between test model the pertinilate filters and gaseous emission bagi mint be changed. Ubi that
are able to perform these taeta with the engine tunning should proceed to the next test point far
engine stibuixttion. Labs that cannot permit the engine to ran during big and filler chanejM should
feuow the procedure required to chinge filters without the engine runninjLminiraixethe
downtime, restart the engine, wive it the 5 §C exhaust temperature lability point as toon as
possible tad documem me duration of engine downtime, paa the wena up and data recording
4****. Fof tht Mto tnodtt if ifto t^glne ^M bee» off fy mon thin 30ntiamtt» tbea wtna up tht
engine and tuand ftr 5 minutes « ptior mode eondidoai (the (dor in this example it 10% load.
nted need)* then ptocewi to tdl< oode ind itibilize for S rainutei*

Practice Fllter(i)

 la older to nt dilution flown, follow the engine wum-up period with t pncdco filter collection u
i/Ktuilteidng were being porfonned.  TheiimpledmeforthUpnetleefOttrihoaldbelO
minutes or lest, unexpected for eetutl testing. The sample dundoa and dilution flowt selected
will depend on the experience of performing such i ten on i liven engine. Ifttmpletimeof
dilution ndo must be idjostfld to comply wish the **TinMr^m flly f>iitt IT <
temperature criteria, then another practice run must be made, as fllutsated in the table below,
designated as thttwo"tetl'modea. The primary turmel flows thouid be set to get the fyittm into
tht •'ballpark", with the secondary tunnel flows used to "fine tuoe" the measurement so that
paniculate filter ample temperature is leas than 52 *C Some oial arid error may be necessary to
ichitve a filter temperature c< 52 *C or lower. Oncethe tunnel flowt are set during the practice
run. these values should remain fixed for the duration of testing; unless filter temp
52 *C which nqutaea flow sdjustmem to include mere dilution air. Sioce the praoke filter wai
obtained is a high exhaust temperature condition, tht flows set during the nciicenmihould be
idequatetoanjur8fUterte»peaturt«of320Coflc^WitiBothtrcoTtfrioris. Some dilution
rvKenumayexpeiieac*hMtsttumulitiOTUiu^                       ttcondaiy dilution
flow increase can compensate for heat tccumulation and achieve 52 °C filter tempemun.

Obtaining Filter Dai*

After the engine warm-up rd practice to easrciieiwcompkted^proceedtt
(50ft load, intermediate speod) and sohOia the engine o per the 5 ^Texhaust temperature in one
minute as ipecifled above.  The following table Uluatratea actual dan obtained aa described above.
The rated pant (mode 4) wis at 13:1 dilution ndo for this example. Similar teits at other labs
may not be able to achieve 3:1 dilution ndo at rated A general target range is 2:1 to 6:1 at rated,
win proportional vetoes ft* modea 1-3 and $•!.

The fUter temperatures at nw deal, 7 sndS are lower than the 42'C minimum limit specified in
ISO S17S, but lower dilution is  not possible since the primary tunnel flow ia constant at 1180
     and changing the priniry flow woild require a ventuiichana> Mode 8 (idle)  wUlpreseat
difficulty tinpt tht i41t point t«h*»t* temperature ia low, ai is the paniculate rasa* which will
require long sample dmwfcr collecting adeouate filter mats.  Although low dilution is desired at
 "    '     '    tempertna* high andiample times tow, the transient certflcadonte« is run with
               1A Afliflf^L i A ft IBflsTB ftCCQfaUB ttflQttllfiflR GK tuB iF^AHAiB iBft ^18XD66ffiB ix tl^at
       tunnel flow rue is not changed at Idle. If lampiedmes needed to collect adequate filter
mass exceed 20 minutes (thii nnsient teat sample time), the 20 minuai sample can be accepted. If
teat ftfitHi beyond the scope of the cuzrent invesdcadon recuire special firmrinonf    '         *
operating poiat, then see tht "Opdons" secdca bewwlor guidance.
   d                                             SidCH OOSSb 6* UdB0:23  T6, 01 Tlf -

-------
3a»ple Data SaaM

W mm diaaut* Attar,
VDaoi of B|| §n

          faliUft
                    1118
                              MlMarj tUBel Hew, id ml|oy ttDBj| tj.j
                              lilillaa atio utf Mb S! L? M1
                                   /v/,
                                   (ic6n)(icfm)
                               ubii
        freai lUee valott if lib to lab coapartoai IN
      Mode RPM  Load  masa
      Ml

      i
      2
      3
      4
      5
      6
      7
      8
                                                           tflj|ili
                                                            ™
            rtd.    100   4.4
            nd.    i(»   4.2
            Int
            int
            lab
            rtd.
            nd.
            nd.
            nd»
            idlo
50    2.4
7!!    2.8
ICO   4.6
ICO   4.2
75    3.1
50i    3.2
Id    2.1
0     1.9
                              59
                              52

                              35
                              42
                              47
                              52
                              50
                              46
                              38
                              23
370
370

164
178
202
370
336
307
250
92
1.65
1.65

1.65
1.65
1.65
1.65
1.65
1.65
1.65*
1.65*
.14
.14

.14
.14
.14
.14
.14
.14
.14*
.14*
3


7
7
6

4
4
5
13
10
10

10
10
10
10
10
10
10
10
   Sample flow na a* a percent of main nume! flow, 100%*nyil80
   1U % ttmpla and mn data art dailfn tat|« iu||uUoai tog YttUltOIBIntBtfiit
       ptfdmliti load i joint, loch u ihott ideadfted by "*".
       navMtdUiidOBruIO,118(Vtat
                                                                  loadaoriny
Optioni
                                    laixict^                      Thiflow
                                         '
10 COD'
                                           tunnel flow, but for Uborttortei that expect
                                                    otiiblo, IniMtlenMto
                                                    test conditioni* the steady*itate
    ihould be pedboned at clotelv u pouibla to trtaiiMt eoodidoni, which m run at coniunt
      tunnel total flow itiea.  Variable blower drive POP libifftciilduti the CFVpftoury

           fli dediiOB tt)
undcntlDdln|ofthlittt
                                               rro^ttjRtjudfntttifldifl
                                           ltermuioiWUIpCCifildtaIS08l7lor
SAB J21S1OD b8 wtiv«d !*f idle due to itt low eoaoibodoa to ovtrtU j-inooTpirtflUkiBmiliif
idli mode aofiat dmtepBiam. ttea t dilmioa ado that penniti muimum idle moda man

-------
B. Raw Transient T««t Bmi««ion Data

-------
 HD-910247
 999 JDPRODT6068T35JL  0
 IB   C1FE
                           HEAVY DUTY DIESEL TRANSIENT DIGALOG TEST

                                       DIESEL SUMMARY REPORT
                                                                                          DATE:  08/22/91  TIME:  17:26:31   PAGE:
Test Number:
Test Date/Tine:

AMBIENT DATA
HD-910247
6-22-91  7:53
Manufacturer:
Engine ID:
     EXPERIMENTAL
     999 JDPRODT606BT35JL  0
Baroneter:
Dry Bulb Temperature:
Absolute Humidity:

EMISSION RESULTS

HC (INTEGRATED)
  Background, PPM
  Exhaust+Bkg, Cm
  Net. Gm/Bhp-Hr

CO (BAG|
  Background, PPM
  Exhaust+Bkg, Gm
  Net, Gm/Bhp-Hr

NOX (INTEGRATED)
  Background, PPM
  ExhausttBkg, Go
  Net, Gm/Bhp-Hr

CO? (BAG)
  Background, PPM
  Exhaust«Bkg, Cm
  Net, Gm/Bhp-Hr

PARTICULAR
  Secondary Tare, CM
  Secondaiy Part, GM
  Primary Tare, GM
  Primary .t>art, GM
  Total, Cm/Bhp-Hr

FUEL CONSUMPTION
  Lbs/Carbrn Balance
  Lbs/Bhp-Hr
  Lbs/Measurod

BRAKE llORSEl'OWtR-HOUR
     29.02 "HG
     84.10 F
     57.99 Grains H20 / Lb. Dry Air
              CS
               3.93
              13.20
               .000
               2.20
              46.72
                .00
               1.00
             121.22
               .000
               .039
            6392.17
                 .0
            .156138
            .156243
            .156405
            .160155
                .43
               .000
               .000
              4.465

             10.515
  HS
                             WTO TEST
    .00
    .00
   .000
    .00
    .00
    .00
    .00
    .00
   .000
   .000
    .00
     .0
.000000
.000000
.000000
.000000
    .00
   .000
   .000
   .000

   .000
 1.031
  4.19
10.859
 537.1
   .43
 3.906
  .371
CYCLE STATISTICS

SPEED
   Number
   Slope
     (Limit: 0.97-1.03)
   Y-Intercept
     (Limit: +-50 RPM)
   Std Error
     (Limit: 100 RPM)
   R-Square
     (Limit: 0.97)
TORQUE
   Number
   Slope
     (Limit: 0.77/0.83-1.03)
   Y-Intercept
     (Limit: +-15 Ft-Lbs)
   Std Error
     (Limit: 13% Max Eng Tq)
   R-Square
     (Limit: 0.85/0.88)
POWER
   Number
   Slope
     (Limit: 0.87/0.89-1.03)
   Y-Intercept
     (Limit; +-5 BHP)
   Std Error  <
     (Limit: 8%)
   R-Square
     (Limit: 0.91)

WORK
   Actual
     (Limit: -15%-5% Ref Bhp-Hr)
   Reference
   % Difference





CS


1175
.99498
14.056

17.916

.99875

997
.99563
-5.552
5.121%
.96570
997
.99334
-1.711
5.748%

.96827

10.515
10.733
-2.03*





HS


0
.00000
.000

.000

.00000

0
.00000
.000
.000%
.00000
0
.00000
.000
.000%

.00000

.000
.000
.00%
9
o
3
a
s

at
o
at
OB
n
•0
50
5
a
O G
00
Bn
H

ca 2!
ii
§

g
ca
H
|
t4
M
ca
H
4*
*-•


                                                                                          DATE:  OU/22/91  T1MK:
                                                                                                                         IID-91024/

-------
 HD-910248
 999 JDPRODT6068T35JL  0
 IB   HS1F
HEAVY DUTY DIESEL TRANSIENT DIGALOG TEST    DATE: 08/22/91 TIME:  17:33:39  PACE:

            DIESEL SUMMARY REPORT
Test Number: HD-910248
Test Date/Tine: 8-22-91 8
AMBIENT DATA
Barometer: 29.02
Oru Riilh T»mn»r;»l-iir«»T A V 4fl
Absolute Humidity: 60.21
EMISSION RESULTS
HC (INTEGRATED)
Background, PPM
Exhaust *Bkg, Cm
Net, Gm/Bhp-Hr
CO (BAG)
Background, PPM
ExhausttBkg, Cm
Net, Gm/Bhp-Hr
NOX (INTEGRATED)
Background, PPM
Exhaust «Bkg, Cm
Net, Gn/Bhp-Hr
CO2 (BAG)
Background. PPM
Exhaust «Bkg, Cm
Net, Gm/Bhp-Hr
PARTICULATE
Secondary Tare, CM
Secondary Part, CM
Primary Tare, CM
Primary Part, CM
Total, Gn/Bhp-Hr
FUEL CONSUMPTION
Lbs/Carl>on Balance
Lbs/Bnp- 1r
Lbs/Mea, ured
Manufacturer: E>
:38

•HG
V
Engine ID:



Grains H20 / Lb. Dry
CS

.00
.00
.000

.00
.00
.00

.00
.00
.000

.000
.00
.0

.000000
.000000
.000000
.000000
.00

.000
.000
.000
95



Air
HS HTD TEST

4.00
11.58
.000

2.20
42.41
.00

1.00
116.87
.000

.037
6146.17
.0

.155887
.156050
.151980
.155598
.41

.000
.000
4.111



.878



3.80



10.588



519.9





.41

3.752
.359

                                                      EXPERIMENTAL
                                                      999 JDPROOT606BT35JL
BRAKE IIOK;-;POWER-HOUR
                                 .000   10.449
                       CYCLE STATISTICS                  CS       HS

                       SPEED
                          Number                          1H5     1175
                          Slope                         .99443   .99443
                            (Limit: 0.97-1.03)
                          Y-Intercept                   13.597   13.597
                            (Limit: t-SO RPMI
                          Std Error                     17.776   17.776
                            (Limit: 100 RPM)
                          R-Square                      .99877   .99877
                            (Limit: 0.97)
                       TORQUE
                          Number                           991      997
                          Slope                         .99654   .99654
                            (Limit: 0.77/0.83-1.03)
                          Y-Intercept                   -6.654   -6.654
                            (Limit: +-15 Ft-Lbs)
                          Std Error                      5.503%   5.503%
                            (Limit: 13% Max Eng Tql
                          R-Square                      .96067   .96067
                            (Limit: 0.85/0.88)
                       POWER
                          Number                           997      997
                          Slope                         .99406   .99406
                            (Limit: 0.87/0.89-1.03)
                          Y-Intercept                   -2.136   -2.136
                            (Limit: +-5 BHP)
                          Std Error                      6.229%   6.229%
                            (Limit: 8%)
                          R-Square                      .96300   .96300
                            (Limit: 0.91)

                       WORK
                          Actual                          .000   10.449
                            (Limit: -15%-5% Ref Bhp-Hr)
                          Reference                       -000   10.733
                          % Difference                     -00*   -2.65%
                                                                                                                                             a\
                                                                                                                                             o
                                                                                                                                              •o
                                                                                                                                              o

                                                                                                                                           H O
                                                                                                                                           CO H
                                                                                                                                           H Q
                                                                                                                                              CO
                                                                                                                                              H
                                                                                                                                              w
                                                                                                                                              CO
                                                                                                                                              H
                                                  JUHHOOT606bT3bJL  0
                                            DATE: 08/22/91 TIME: 17:33:39  HD-910248

-------
 HD-910249
 999 JDPRODT6068T3SJL  0
 IB   HI3F
            HEAVY DUTY  DIESEL TRANSIENT DIGALOG TEST    DATE: 08/22/91 TIME: 17:37:11  PAGE:

                        DIESEL SUMMARY REPORT
Test Number:
Test Dace/Time:

AMBIENT DATA

Barometer:
Dry Bulb Temperature:
EMISSION RESULTS

HC (INTEGRATED)
  Background, PPM
  ExhausttBkg, Go
  Net, Gm/Bhp-Hr

CO (BAG)
  Background, PPM
  ExhausttBkg, Cm
  Net, Ga/Bhp-Hr

NOX (INTEGRATED)
  Background, PPM
  ExhausttBkg, Got
  Net, Gm/Bhp-Hr

C02 I BAG)
  Background, PPM
  ExhausttBkg, Go
  Net, Gm/Bhp-Hr

PARTICULATE
  Secondary Tare, GM
  Secondary Part, GM
  Primary Tare, GM
  Primary Part, GM
  Total, Gm/Bhp-Hr

FUEL CONSUMPTION
  Lbs/Carbon Balance
  Lbs/Bhp-Hr
  Lbs/Measurud

BRAKE IIOKSM'OWER-HOUR
HD-910249
8-22-91 9
29^02
ire: 83.00
62.03





GM
GM
1
1
r
ICO
Manufacturer: E!
:17 Engine ID: 9!
"HG
F
Gr^lr.s H20
CS
.00
.00
.000
.00
.00
.00
.00
.00
.000
.000
.00
.0
.000000
.000000
.000000
.000000
.00
.000
.000
.000
.' lŁ. Dry
Air
HS WTO TEST
4.23
11.69
.000
1.98
39.92
.00
1.00
117.62
.000
.033
6035.50
.0
.156347
.156536
.154878
.158141
.39
.000
.000
4.111
.878
3.60
10.729
516.9
.39
3 . 720
'.357
.000   10.426
CYCLE STATISTICS

SPEED
   Number
   Slope
     (Limit: 0.97-1.03)
   Y-Intercept
     (Limit: t-50 RPM)
   Std Error
     (Limit: 100 RPM)
   R-Square
     (Limit: 0.97)
TORQUE
   Number
   Slope
     (Limit: 0.77/0.83-J.OJ)
   Y-Intercept
     (Limit: *-15 Ft-Lbs)
   Std Error
     (Limit: 13% Max Eng T<]>
   R-Square
     (Limit: 0.85/0.88)
POWER
   Number
   Slope
     (Limit: 0.87/0.89-1.03)
   Y-Intercept
     (Limit: t-5 BHP)
   Std Error
     (Limit: 8%)
   R-Square
     (Limit: 0.91)

WORK
   Actual
     (Limit: -15%-5% Ref Bhp-llr)
   Reference
   % Difference
                                                                                                       CS
                                                                                                                HS


117b
.99410
13.609

17.349

.99882


997
.99615
-6.820

5.593%
.95939
997
.99344
-2.199
6.350%

.96154

.000
.000
.00%


11 7b
.99410
13.609

17.349

.99882


997
.99615
-6.820

5.593%
.95939
99V
.99344
-2.199
6.3bO%

.96154

10.426
10.733
-2.86*
O
ON
0>
H
50
O
WO
O G
4 0
H
CO H
4 O
IB
**o
M M
[5
H
CO
M
|
4
M
CO
H
M


                                                       , *i i i..'CO i i - M
                                                                                                         TIMK: \l:ll:U

-------
 HD-910259
 999 JDPRODT6068T35JL
 IB   CSI3
HEAVY DUTY DIESEL TRANSIENT DIGALOG TEST

            DIESEL SUMMARY REPORT
                                                                                          DATE:  08/28/91  TIME:  13:52:54
Test Number: HD-910259
Test Date/Time: 8-28-91 8
AMBIENT DATA
Barometer: 29.25
•**y DU*M •cai|^j.ah.u&«i • v» » »w
Absolute Humidity: 60.63
EMISSION RESULTS
HC (INTEGRATED)
Background, PPM
Exhaust tBkg, Gm
Net. Gm/Bhp-Hr
CO (BAG)
Background, PPM
ExhausttBkg, Gm
Net, Gm/Bhp-Hr
NOX (INTEGRATED)
Background, PPM
ExhausttBkg, Gm
Net, Gm/Bhp-Hr
C02 (BAG)
Background, PPM
ExhausttBkg, Gm
Net, Gm/Bhp-Hr
PARTICULATE
Secondary Tare, GM
Secondary Part, GM
Primary Tare, GM
Primary Part, GM
Total, Gm/Bhp-Hr
FUEL CONSUMPTION
Lbs/Carbon Balance
Lbs/Bhp-Hr
Lbs/Measurcd

: 5

*HG
Manufacturer: E)
Engine ID: 9!


Grains H20 / Lb. Dry Air
CS

4.00
13.38
.000

3.31
43.28
.00

1.00
121.87
.000

.041
6504.66
.0

.158910
.159113
.158008
.161892
.52

.000
.000
4.465
HS NTD TEST

.00
.00
.000 1.040

.00
.00
.00 3.72

.00
.00
.000 10.962

.000
.00
.0 542.9

.000000
.000000
.000000
.000000
.00 .52

.000 3.952
.000 .375
.000
BkAKK HORSEI'-OriCR-IIOUk
                               10.1.41
                                           .000
                       CYCLE  STATISTICS

                       SPEED
                          Number
                          Slope
                             (Limit: 0.97-1.03)
                          Y-Incercept
                             (Limit: +-50 RPM)
                          Std Error
                             (Limit; 100 RPH)
                          R-Square
                             (Limit: 0.97)
                       TORQUE
                          Number
                          Slope
                             (Limit: 0.77/0.83-1.03)
                          Y-Intercept
                             (Limit: »-15 Ft-Lbs)
                          Std Error
                             (Limit: 13% Max Enq Tq)
                          R-Square
                             (Limit: 0.85/0.88)
                       POWER
                          Number
                          Slope
                             (Limit: 0.87/O.B9-1.03)
                          Y-Intercept
                             (Limit: + -S BHP)
                          Std Error
                             (Limit: 8%)
                          R-Square
                             (Limit: 0.91)

                       WORK
                          Actual
                             (Limit: -15%-5% Rcf Uhp-llt)
                          Reference
                          % Difference
                                                                                                       cs
                                                                                                                US
                                                                                                                                               a
****

1175
.99512

14.161

17.521
.99880

997
.99618
-5.362

5.164%
.96518
997
.99382
-1.645
5.727%
.96853

10.541
10.73J
-1 . m
• ••*

0
.00000

.000

.000
.00000

0
.00000
.000

.000%
.00000
0
. 00000
.000
.000%
.00000

.000
.000
.001
01
o
*•.
Ot
o>
H
•D
•tf
b
a
o a
o o
K2
D M
o
co Z
SB
H O
H
§
s
ca
H
1
H
ca
H
4»>
K>



                                                              i 11.JI.
                                                                                          DATt:
                                                                                                         TIMK:

-------
 HD-910260
 999 JDPRODT6068T35JL  0
 IB   HSSS
HEAVY DUTY DIESEL TRANSIENT DJGALOG TEST

            DIESEL SUMMARY REPORT
                                                                                         DATE: Ob/28/91 TIME: 13:b9:40  HAC.E:
Test Number: HD-910260
Test Date/Tine: 8-28-91 8
AMBIENT DATA
Barometer: 29.25
Dry Bulb Temperature: 84.70
nu»uiuLt> nuautui.y; OJ.BJ
EMISSION RESULTS
HC (INTEGRATED)
Background, PPM
ExhausttBkg, GB
Net, Gm/Bhp-Hr
CO (BAG)
Background. PPM
Cxhaust+Bkg, Cm
Net, Ga/Bhp-Hr
NOX (INTEGRATED)
Background, PPM
Exhaust «Bkq, Cm
Net, Qn/Bhp-Hr
CO2 (BAG)
Background, PPM
Exhaust »Bkg, Ga
Net, Gm/Bhp-llr
P ARTICULATE
Secondary Tare, CM
Secondary Part. GM
Primary Tare, GM
Primary Part. GM
Total, Gn/Bhp-Hr
FUEL CONSUMPTION
Lbs/Carbon Balance
Lbs/Bhp-Hr
Lbs/Mcasured
Manufacturer: E>
:45

•HG
F
uianta of
CS

.00
.00
.000

.00
.00
.00

.00
.00
.000

.000
.00
.0

.000000
.000000
.000000
.000000
.00

.000
.000
.000
Engine ID:



u / uj* i/ry
95



n*i
HS WTO TEST

4.38
10.77
.000

3.09
38.13
.00

1.00
120.21
.000

.037
6221.32
.0

.159493
.159649
.151627
.155020
.38

.000
.000
4.111



.778



3.29



10.994



527.1





.38

3.793
.363

                                                      999 JDPRODT6068T35JL  0
BRAKE HORSEPOMER-HOUK
                                 .000
                                        10.443
                       CYCLE STATISTICS

                       SPEED
                          Number
                          Slope
                            (Limit: 0.97-1.03)
                          Y-Intercept
                            (Limit: *-50  RPM)
                          Std Error
                            I Limit: 100 RPM)
                          R-Square
                            (Limit: 0.97)
                       TORQUE
                          Number
                          Slope
                            (Limit: 0.77/0.83-1.03)
                          Y-Intercept
                            (Limit: »-15  Ft-Lbs)
                          Std Error
                            (Limit: 13% Max Eng Tq)
                          R-Square
                            (Limit: O.B5/0.88)
                       POWER
                          Number
                          Slope
                            (Limit: 0.87/0.89-1.03)
                          Y-Intercept
                            (Limit: *-S BHP)
                          Std Error
                            (Limit: 8%)
                          R-Square
                            (Limit: 0.91)

                       WORK
                          Actual
                            (LlmlL: -15%-5% Ref Bhp-Hr)
                          Reference
                          % Difference
                                                                                                      CS
                                                                                                               HS
                                                                                                                                              o
                                                                                                                                              3
                                                                                                                                              Ł


1175
.99461

13.637

17.833

.99876


997
.99610
-6.974
5.608%
.95918
997
.99473
-2.248
6.322%
.96197


.000
.000
.00%


1175
.99461

13.637

17.833

.99876


997
.99610
-6.974
5.608%
.95918
99V
.99473
-2.248
6.322%
.96197


10.443
10.733
-2.70%
O
at
a>
HI
•o
50
O
K 0
O C
1-3 H
ca H
HI O
K ^
HI n
MM
^g
H)
ca
M
1
H
ca
HI
K>



                                                     lvwt. i i.oi.b i j'j H
                                                                                          DATE:  08/26/91 TIME:  13:^:41  IIO-9102U)

-------
 HD-910261
 999 JDPRODT6068T35JL  0
 IB   HSI6
                           HEAVY DUTY DIESEL TRANSIENT DIGALOG TEST

                                       DIESEL SUMMARY REPORT
                                                                                         DATE: 08/28/91 TIME:  14:05:45  PACE:
Tasc Number:
Test Date/Tine:

AMBIENT DATA
HD-910261
8-28-91  9:
26
Manufacturer:  EXPERIMENTAL
Engine ID:     999 JOPRODT6068T35JL  0
Barometer:             29.25
Dry Bulb Temperature:  84.40
AusuiuLe Humidity:     62.46

EMISSION RESULTS

HC  (INTEGRATED)
  Background, PPM
  Exhaust»Bkg, Ga
  Nat, Gn/Bhp-Hr

CO  (BAG)
  Background, PPM
  Exhaust+Bkg, Ga
  Nat, Gm/Bhp-Hr

NOX (INTEGRATED)
  Background, PPM
  ExhausttBkg, CM
  Net. Gm/Bhp-Hr

CO2 (BAG)
  Background, PPM
  ExhausttBkg, Ga
  Net, Gm/Bhp-Hr

PARTICULATE
  Secondary Tare, CM
  Secondary Part, GM
  Primary Tare, GM
  Primary Part, GM
  Total. Gm/Bhp-Hr

FUEL CONSUMPTION
  Lbs/Carbon  Balance
  Lbs/Bhp-Hr
  Lbs/Measured

BRAKE HORSEPOWER-HOUR
           "HG
           F
           Gidina H2C / l*>. Di'y nit

              CS       US    HTD TEST
                .00
                .00
               .000
                .00
                .00
                .00
                .00
                .00
               .000
               .000
                .00
                 .0
            .000000
            .000000
            .000000
            .000000
                .00
               .000
               .000
               .000
             4.38
            10.44
             .000
             2.87
            38.98
              .00
              .000
              .000
            4.040
              . .000   10.438
            .747
            3.40
             1.00
           118.29
             .000   10.789
             .037
          6103.57
               .0    515.8
           .158496
           .158644
           .153243
           .156705
               .39
              .39
            3.711
             .356
CYCLE STATISTICS                  CS       HS

SPEED
   Number                          1175     1175
   Slope                         .99439   .99439
     (Limit: 0.97-1.03)
   Y-Intercept                   13.617   13.617
     (Limit: +-50 RPM)
   Std Error                     18.083   18.083
     (Limit: 100 RPM)
   R-Square                      .99872   .99872
     (Limit: 0.97)
TORQUE
   Number                           997      997
   Slope                         .99506   .99506
     (Limit: 0.77/0.83-1.03)
   Y-Intercept                   -6.887   -6.887
     (Limit: *-15 Ft-Lb?)
   Std Error                      5.717%   5.717%
     (Limit: 13% Max Eng Tq)
   R-Square                      .95757   .95757
     (Limit: 0.85/0.88)
POWER
   Number                           997      997
   Slope                         .99330   .99330
     (Limit: 0.87/0.89-1.03)
   Y-Intercept                   -2.226   -2.226
     (Limit: »-5 BHP)
   Std Error                      6.449%   6.449%
     (Limit: 8%)
   R-Square                      .96038   .96038
     (Limit: 0.91)

WORK
   Actual                          -000   10.438
     (Limit: -15%-5% Ref Bhp-Hr)
   Heference                       -000   10.V33
   % Difference                     -°0»   -2.75%
                                                         i tutb r ij.
                                                                                         UATt: 08/28/91

-------
 HD-91026:-
 999 JO 60SHH 07620
 IB   CSIS
                           HEAVY DUTY DIESEL TRANSIENT DIGALOG TEST

                                       DIESEL SUMMARY REPORT
                                                                                         DATE: 09/05/91 TIME: 14:20:26  PACE:
Test Numbei:
Te«t Date/Time:

AMBIENT DATA
HD-910263
9- 4-91 13:30
Manufacturer:
Englna 10:
       EXPERIMENTAL
       999 JD 6068H 07620
Barometer:
Dry Bulb Temperature:
Absolute Humidity:

EMISSION RESULTS

HC (INTEGRATED)
  Background, PPM
  ExhausttBkg, Cm
  Nat, Gm/Bhp-Hr

CO (BAG)
  Background, PPM
  Exhaust+Bkg, Cm
  Nat, Gm/Bhp-Hr

NOX (INTEGRATED)
  Background, PPM
  Exhaust»Bkg, Gn
  Net, Gm/Bhp-Hr

CO2 (BAG)
  Background, PPM
  Exhaust+Bkg, Gn
  Net, Gm/Bhp-Hr

PARTICULATE
  Secondary Tare, GM
  Secondary Part, GM
  Primary Tare, GM
  Primary Part, GM
  Total, Gm/Bhp-Hr

FUEL CONSUMPTION
  Lbs/Carbon Balance
  Lbs/Bhp-Hr
  Lbs/Measured

BRAKE HORSEPOWER-HOUR
     29.11 "HG
     BS.40 F
     58.69 Grains H20 / Lb. Dry Mr
              CS
               2.89
              12.78
               .000
                .59
              40.68
                .00
                .26
              73.54
               .000
               .036
            7070.72
                 .0
            .157221
            .157871
            .151937
            .156243
                .44
               .000
               .000
              4.820

             11.312
  US
HTD TEST
    .00
    .00
   .000
    .00
    .00
    .00
    .00
    .00
   .000
   .000
    .00
     .0
.000000
.000000
.000000
.000000
    .00
   .000
   .000
   .000

   .000
    .976
    3.53
   6.193
   565.2
     .44
   4.409
    .390
CYCLE STATISTICS                  CS       HS

SPEED
   Number                          1175        0
   Slope                          .99639    .00000
     (Limit: 0.97-1.03)
   Y-Intercept                    15.254      .000
     
-------
 HD-910264
 999 JO 60(8H 07620
 IB   HS1S
                           HEAVY DUTY DIESEL TRANSIENT DIGALOG TEST    DATE:  09/05/91  TIME:  14:24:54  PAGE:

                                       DIESEL SUMMARY REPORT
Test Number:
Test Date/ri*e:

AMBIENT DATA
HO-910264
9- 4-91 14:10
Manufacturer:
Engine ID:
   EXPERIMENTAL
   999 JD 6068H 07620
Barometer:
Dry Bulb Temperature:
Absolute Humidity:

EMISSION RESULTS

HC (INTEGRATED)
  Background. PPM
  Exhaust»Bkg, Gm
  Net, Gm/Bhp-Hr

CO (BAG)
  Background. PPM
  Exhaust*Bkg, Cm
  Net, Gm/Bhp-Hr

NOX (INTEGRATED)
  Background, PPM
  Exhaust*Bkg, Cm
  Net, Gm/Bhp-Hr

C02 (BAG)
  Background, PPM
  Exhaust*Bkg, Cm
  Net, Gm/Bhp-Hr

PARTICULATE
  Secondary Tare, CM
  Secondary Part, GH
  Primary Tare, CM
  Primary Part, CM
  Total, Gm/Bhp-Hr

FUEL CONSUMPTION
  Lbs/Carbon  Balance
  Lbs/Bhp-Hr
  Lbs/Measured

BRAKE HORSEPOWER-HOUH
     29.09 aHG
     67.50 P
     54.47 Grains H20 / Lb. Dry Mr
              CS
                .00
                .00
               .000
                 .00
                 .00
                 .00
             .000000
             .000000
             .000000
             .000000
                 .00
                .000
                .000
                .000
  HS
                             HTD TEST
   3.48
  10.01
   .000
    .69
  27.78
    .00
                 .00       .26
                 .00    72.93
                .000      .000
                .000      .036
                 .00   6662.35
                  .0        .0
 .158947
 .159255
 .158042
 .161185
     .32
    .000
    .000
   4.465
                .000    11.279
 .703
 2.39
           6.096
           530.8
  .32
4.112
 .365
CYCLE STATISTICS                  CS       HS

SPEED
   Number
   Slope
     (Limit: 0.97-1.03)
   Y-Intercept
     (Limit: *-50 RPM)
   Std Error
     (Limit: 100 RPM)
   R-Square
     (Limit: 0.97)
TORQUE
   Number
   Slope
     (Limit: 0.77/0.83-1.03)
   Y-Intercept
     (Limit: *-15 Ft-Lbs)
   Std Error
     (Limit: 13% Max Eng Tq)
   R-Square
     (Limit: 0.85/0.86)
POWER
   Number
   Slope
     (Limit: 0.87/0.89-1.03)
   Y-Intercept
     (Limit: t-5 BHPI
   std Error
     (Limit: 8%)
   R-Square
     (Limit: 0.91)

WORK
   Actual                           -"00   11.279
     (Limit: -15%-5% Ref Bhp-llrl
   Reference                        -000   11.219
   % Dltference                      -00»     -53%
            1175
 .99615   .99615

 15.022   15.022

 31.401   31.401

 .99683   .99683


    994      994
1.00784  1.00784

 -4.053   -4.053

  6.983%   6.983%

 .94871   .94871


    994      994
1.00768  1.00768

 -1.194   -1.194

  6.822%   6.822%

 .95545   .95545
                                                                                            I
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                                                                                                                             ca
                                                   M totuti
                                                                                          DATE: 09/05/91 TIMt: H:24:b4  HD-910264

-------
 HD-910265
 999 JO 6068H 07620
 IB   HS2H
                           HEAVY DUTY DIESEL TRANSIENT DIGALGG TEST

                                       DIESEL SUMMARY REPORT
                                                                                          DATE:  09/05/91 TIME: 14:30:42  CAGE:
Test Number:
Test Data/Tine:

AMBIENT DATA
HD-910265
9- 4-91 14:
Barometer:             29.08
Dry Bulb Temperature:  B7.10
EMISSION  tfSULTS

DC (INTEGRATED)
  Background, PPM
  Exhaust *fckg, CM
  Net. Gm/Bhp-Hr

CO (BAG)
  Background, PPM
  Exhaust tBkg, CM
  Nat, Gm/Bhp-Hr

NOX (INTEGRATED)
  Background, PPM
  Exhaust *Bkg, Cm
  Net, Gm/Bhp-Hr

CO2 (BAG)
  Background, PPM
  ExnausttBkg, CM
  Net, Gm/Bhp-Hr

PARTI CULATE
  Sacondary Tare, GM
  Secondary Part, GM
  Primary Tare, CM
  Primary Part, GM
  Total, Gm/Bhp-Hr

FUEL CONSUMPTION
  Lbs/Carbon Balance
  Lbs/Bhp-Hr
  Lbs/Measured

BRAKE HORSEPOWER-IIOUH
50
           •HG
Manufacturer:  EXPERIMENTAL
Engine ID:     999 JD 6068H 07620
              cs
                .00
                .00
               .000
            .000000
            .000000
            .000000
            .000000
                .00
               .000
               .000
               .000
            us
        HTD TEST
                .00     3.63
                .00    10.04
               .000     .000
                .00      .78
                .00    28.05
                .00      .00
              .26
            71.02
             .000
               .000     .036
                .00  6667.67
                 .0       .0
          .158451
          .158658
          .158284
          .161449
              .31
             .000
             .000
            4.465
               .000   11.306
                      .696
                      2.40
           5.924
                     529.9
             .31
           4.115
            .364
CYCLE STATISTICS                  CS       HS

SPEED
   Number                          1175     1175
   Slope                          .99602   .99602
     (Limit: 0.97-1.03)
   Y-Intercept                    15.054   15.054
     (Limit: *-50 RPM)
   Std Error                      31.922   31.922
     (Limit: 100 RPM)
   R-Square                       .99672   .99672
     (Limit: 0.97)
TORQUE
   Number                           994      994
   Slope                        1.00833  1.00833
     (Limit: 0.77/0.83-1.03)
   Y-Intercept                    -4.041   -4.041
     (Limit: +-15 Ft-Lbs)
   Std Error                      7.057%   7.057%
     (Limit: 13% Max Eng Tq)
   R-Square                       .94773   .94773
     (Limit: 0.85/0.88)
POWER
   Number                           994      994
   Slope                        1.00838  1.00838
     (Limit: 0.87/0.89-1.03)
   Y-Intercept                    -1.191   -1.191
     (Limit: +-5 BHP)
   Std Error                      6.815%   6.815%
     (Limit: 8%)
   R-Square                       .95559   .95559
     (Limit: 0.91)

WORK
   Actual                          .000   11.306
     (Limit: -15%-5% Ret Bhp-Hr)
   Reference                       -000   11.219
   » Difference                     -00*     -78»
                           H-..-M
                                                   JU  tOtOII  U'L.'U
                                                                                          DATE:  09/Oi/yi  TIMK:  14:30:42

-------
 HD-910266
 999 JD 6068H 07620
 IB   CS2S
                           HEAVY DUTY DIESEL TRANSIENT DIGALOG TEST

                                       DIESEL SUMMARY REPORT
                                                                                          DATE:  09/06/91  TIME: 07:40: !>1  PACK:
Test Number:
•Test Date/Tine:

AMBIENT DATA
HD-910266
9- 5-91  8:
Manufacturer:
Engine 10:
       EXPERIMENTAL
       999 JD 6068H 07620
Barometer:
Dry Bulb Temperature:
Absolute Humidity:

EMISSION RESULTS

HC  (INTEGRATED)
  Background. PPM
  Exhaustt'ikg, Cm
  Net, Gm/^hp-Hr
           \
CO  (BAG)   i
  Background. PPM
  ExhausttBkg, Cm
  Net, Gm/Bhp-Hr

NOX (INTEGRATED)
  Background, PPM
  ExhausttBkg, Cm
  Net, Gm/Bhp-Hr

CO2 (BAG)
  Background, PPM
  ExhausttBkg, Gm
  Net, Gm/Bhp-Hr

PARTICULATE
  Secondary Tare, GM
  Secondary Part, GM
  Primary  Tare, GM
  Primary  Part, CM
  Total, Gm/Bhp-Hr

FUEL  CONSUMPTION
  Lbs/Carbon  Balance
  Lbs/Bhp-Hr
  Lbs/Measured

BRAKE HORSEPOWER-HOUR
     29.19 "HG
     67.50 F
     53.47 Grains H20 / Lb. Dry Air
              CS
               3.63
              13.03
               .000
               1.08
              43.00
                .00
               1.03
              77.61
               .000
               .042
            7167.81
                 .0
            .151576
            .151962
            .152028
            .156593
                .44
               .000
               .000
              4.891

             11. 300
  US
WTO TEST
    .00
    .00
   .000
    .00
    .00
    .00
    .00
    .00
   .000
   .000
    .00
     .0
.000000
.000000
.000000
.000000
    .00
    .000
    .000
    .000

    .000
    .960
    3.69
   6.332
   564.4
      .44
   4.400
     .389
CYCLE STATISTICS                  CS       HS

SPEED                     |
   Number                 '        1175        0
   Slope                         .99647   .00000
     (Limit: 0.97-1.03)
   Y-Intercept                   15.390     .000
     (Limit: t-50 RPM)
   Std Error                     31.812     .000
     (Limit: 100 RPM)
   R-Square                      .99675   .00000
     (Limit: 0.97)
TORQUE
   Number                           994        0
   Slope                        1.00406   .00000
     (Limit: 0.77/0.83-1.03)
   Y-Intercept                   -2.919     .000
     (Limit: t-15 Ft-Lbs)
   Std Error                      6.761%    .000%
     (Limit: 13% Max Eng Tq)
   R-Square                      .95142   .00000
     (Limit: 0.85/0.88)
POWER
   Number                           994        0
   Slope                        1.00635   .00000
     (Limit: 0.87/0.89-1.03)
   Y-Intercept                    -.921     .000
     (Limit: t-5 BHP)
   Std Error                      6.701%    .000%
     (Limit: 8%)
   R-Square                      .95684   .00000
     (Limit: 0.91)

WORK
   Actual                        11.300     .000
     (Limit: -15%-5% Ref Bhp-Hr)
   Reference                     11.219     .000
   % Difference                     •12%      .00%
  3
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  SB

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                                                   JU LL'l/Oll  U >
                                                                                          PATH: 09/06/91 TIMK:  0/;40:t>l

-------
 HD-910267
 999 JO 6068H 07620
 IB   HS3S
                           HEAVY DUTY DIESEL TRANSIENT DIGALOG TEST.    DATE:  09/06/91 TIME: 07:2U:02  PAGE:

                                       DIESEL SUMMARY REPORT
Test Number:
T««t Date/Time:

AMBIENT DATA
HD-910267
9- 5-91  8:
47
Manufacturer:  EXPERIMENTAL
Engine ID:     999 JD 6068H 07620
Barometer:             29.16
Dry Bulb Temperature:  88.20
Absolute Humidity:     53.93

EMISSION RESULTS

UC (INTEGRATED)
  Background,  PPM
  ExhausttBkg, Gm
  Net, Gm/Bhp-Hr

CO (BAG)
  Background,  PPM
  Exiuust+ftkg, Gm
  Net, Gm/I.np-Hr

NOX (INTEC-.VTED)
  Backgrou J,  PPM
  Exhaust ti"kg, Cm
  Net, Gn/ihp-Hr

C02 (BAG)
  Background,  PPM
  Exhaust*Bkg, Gm
  Net, Gm/Bhp-Hr

PARTICULATE
  Secondary Tare, GM
  Secondary Part, GM
  Primary Tare, GM
  Primary Part, GM
  Total, Gm/Bhp-Hr

FUEL CONSUMPTION
  Lbs/Carbon  Balance
  Lbs/Bhp-Hr
  Lbs/Measured

BRAKE HORSEPOWER-HOUR
           •HG
           F
           Grains H20 / Lb. Dry Air

              CS       HS    WTO TEST
                .00     4.15
                .00    10.15
               .000     .000      .678
                .00
                .00
                .00
              .78
            28.13
              .00
                 .00       .77
                 .00    73.32
                .000      .000
                .000      .040
                 .00  6765.37
                  .0        .0
             .000000   .159060
             .000000   .159347
             .000000   .157641
             .000000   .161019
                 .00
               .34
                .000      .000
                .000      .000
                .000     4.465

                .000    11.290
            2.41
                     6.028
                     532.8
                                   .34
                      4.131
                       .366
CYCLE STATISTICS

SPEED
   Number
   Slope
     (Limit: 0.97-1.03)
   Y-Intercept
     (Limit: +-50 RPM)
   Std Error
     (Limit: 100 RPM)
   R-Square
     (Limit: 0.97)
TORQUE
   Number
   Slope
     (Limit: 0.77/0.83-1.03)
   Y-Intercept
     (Limit: +-15 Ft-Lbs)
   Std Error
     (Limit: 13% Max  Eng Tq)
   R-Square
     (Limit: 0.85/0.88)
POWER
   Number
   Slope
     (Limit: 0.87/0.89-1.03)
   Y-Intercept
     (Limit: +-5 BHP)
   Std Error
     (Limit: 8%)
   R-Square
     (Limit: 0.91)

WORK
   Actual
     (Limit: -15%-5%  Ref  Bhp-Hr)
   Reference
   % Difference
                                                                         CS
           HS


            1175
 .99610   .99610

 15.093   15.093

 31.922   31.922

 .99673   .99673


    99b      995
1.00939  1.00939

 -4.368   -4.368

  6.962%   6.962%

 .94935   .94935


    995      995
1.00884  1.00884

 -1.219   -1.219

  6.788%   6.788%

 .95616   .95616
                                                                 -000

                                                                 -000
                                                                  -00%
                                                                                  11.290

                                                                                  11.219
                                                                                     -63%
                                                                                                                  K>
                                               Vi t  Jt>
                                                            0 /1./J
                                                                        UATt: 09/06/91
                                                                                                            t: OV:2b:02  IID-91026/

-------
 HO-910268
 999 JO 6068H 07620
 IB   US4S
      HEAVY DUTY DIESEL TRANSIENT DIGALOG  TEST

                  DIESEL SUMMARY REPORT
                                                                                          DATE: 09/06/91 TIME:  01:41:20  PAGE:
Test Number:
Test Date/Tine:

AMBIENT DATA
HD-910268
9- 5-91  9:27
Manufacturer:
Engine ID:
                                                      EXPERIMENTAL
                                                      999  JD 6068H 07620
Barometer:
Dry Bulb Temperature:
Absolute Humidity:

EMISSION RESULTS

HC  (INTEGRATED)
  Background. PPM
  ExhausttBkg, Cm
  Net, Gm/Bhp-Hr

CO  (BAG)
  Background, PPM
  ExhausttBkg, Cm
  Net, Gm/Bhp-Hr

NOX (INTEGRATED)
  Background. PPM
  ExhausttBkg, Gm
  Net, Gm/Bnp-Hr

CO2 (BAG) (
  Background, PPM
  Exhaust»Ekg, Gm
  Net. Gm/l hp-Hr

PARTICULAR:
  Secondary Tare. GM
  Secondary Part, GM
  Primary Tare, GM
  Primary Part, GM
  Total. G*/Bhp-Hr

FUEL CONSUMPTION
  Lbs/Carbon  Balance
  Lbs/Bhp-Hr
  Lbs/Meaaurud

BRAKE HOKSEKMER-HOUR
                       29.16 "HG
                       88.50 F
                       54.55 Grains H20 / Lb. Dry Air
                                CS
  US
WTD TEST
                                  .00
                                  .00
                                 .000
                                  .00
                                  .00
                                  .00
   4.15
  10.00
   .000
    .78
  28.07
    .00
                                   .00       .77
                                   .00    72.65
                                  .000      .000
                                  .000      .040
                                   .00  6779.71
                                    .0        .0
                               .000000   .159701
                               .000000   .159964
                               .000000   .151494
                               .000000   .154824
                                   .00
                                  .000
                                  .000
                                  .000
    .33
   .000
   .000
  4.607
                                  .000    11.286
    .665
    2.40
           5.983
           534.2
     .33
   4.139
     .367
                                                   CYCLE STATISTICS

                                                   SPEED
                                                      Number
                                                      Slope
                                                        (Limit:  0.97-1.03)
                                                      Y-Intercept
                                                        (Limit:  +-50 RPM)
                                                      Std Error
                                                        (Limit:  100 RPM)
                                                      R-Square
                                                        (Limit:  0.97)
                                                   TORQUE
                                                      Number
                                                      Slope
                                                        (Limit:  0.77/0.83-1.03)
                                                      Y-Intercept
                                                        (Limit:  t-15 Ft-Lbs)
                                                      Std Error
                                                        (Limit:  13% Max Eng Tq)
                                                      R-Square
                                                        (Limit:  0.85/0.88)
                                                   POWER
                                                      Number
                                                      Slope
                                                        (Limit:  0.87/0.89-1.03)
                                                      Y-Intercept
                                                        (Limit:  t-5 BHP)
                                                      Std Error
                                                        (Limit:  8%)
                                                      R-Square
                                                        (Limit:  0.91)

                                                   WORK
                                                      Actual
                                                        (Limit:  -15%-5% Ret Bhp-Hr)
                                                      Reference
                                                      % Difference


CS
1175
. 99575
15.024
31.765
.99675
995
1.00742
-4.075
7.031%
.94819
995
1.00692
-1.178
6.840%
.95534
.000
.000
.00%


HS
1175
.99575
15.024
31.765
.99675
995
1.00742
-4.075
7.031%
.94819
995
1.00692
-1.178
6.840%
.95534
11.286
11.219
.60%
1
1
S
0
a\
CO
8
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2 w
H 55
"i
i
to
H
1
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CO
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                       HI
                            III.-!--
                                                   JU  tObOII
                                                                                          DATE: 09/06/91 Tint: 07:41:21  HU-91026B

-------
 HD-910332
  30 NH358-117-91-89V
 IB   CS30
                            HEAVY DUTY DIESEL TRANSIENT DIGALOG TEST    DATE:  11/08/91 TIME:  10:35:40   PACE:

                                        DIESEL SUMMARY REPORT
Test Number:
Test Date/Tine:

AMBIENT DATA
 HD-910332
11- 7-91  8:36
Manufacturer:
Engine ID:
       FORD
        30 NH358-117-91-89V  0
Barometer:
Dry Bulb Temperature:
Absolute Humidity:

EMISSION RESULTS

HC (INTEGRATED)
  Background. PPM
  ExhausttBkg, Cm
  (tot, Gm/Bhp-Hr

CO (BAG)
  Background. PPM
  ExhausttBkg, Cm
  Net, Gm/Bhp-Hr

NOX (INTEGRATED)
  Background. PPM
  Exhaust«Bkq, Cm
  Net, Gm/Bhp-Hr

C02 (BAG)
  Background. PPM
  Exhaust»Bkg, Cm
  Net, Ga/Bhp-Hr

PARTICULATE
  Secondary Tare, CM
  Secondary Part, CM
  Primary I are, GM
  Primary Cart, CM
  Total, Ui/Bhp-Hr

FUEL CONSUMPTION
  Lbs/Carbcn Balance
  Lbs/Bhp-Hr
  Lbs/Measured

BRAKE HORSEPOHER-HOUR
      29.35 'HG
      74.60 F
      70.63 Grains H20 / Lb. Dry Air
               CS
                3.33
               29.90
                .000
                1.72
               60.69
                 .00
                 .50
               87.09
                .000
                 .026
             5879.32
                  .0
                 .000
                 .000
               4.324

               8.380
  HS
WTO TEST
    .00
    .00
   .000
    .00
    .00
    .00
    .000
     .00
      .0
              .156085  .000000
              .156391  .000000
              .156485  .000000
              .167186  .000000
                1.24       .00
    .000
    .000
    .000

    .000
   3.326
    6.99
    .00
    .00
   .000   10.162
   642.8
            1.24
   3.782
     .451
CYCLE STATISTICS

SPEED
   Number
   Slope
     (Limit: 0.97-1.03)
   Y-Intercept
     (Limit: +-50 RPM)
   Std Error
     (Limit: 100 RPM)
   R- Square
     (Limit: 0.97)
TORQUE
   Number
   Slope
     (Limit: 0.77/0.83-1.03)
   Y-Intercept
     (Limit: t-15 Ft-Lbs)
   Std Error
     (Limit: 13% Max  Eng Tq)
   R-Square
     (Limit: 0.85/0.88)
POWER
   Number
   Slope
     (Limit: 0.87/0.89-1.03)
   Y-Intercept
     (Limit: *-5 BHP)
   Std Error
     (Limit: 8t)
   R-Square
     (Limit: 0.91)

WORK
   Actual
     (Limit: -15%-5I  Ret Bhp-Hr)
   Reference
   % Difference



CS
1175
.99897
•21.196

14.697

.99932

866
.96887
-4.184
7.332%
.93436
866
.97399
-1.574
5.825%

.95191

8.380
9.341
-10.29%



HS
0
.00000
.000

.000

.00000

0
.00000
.000
.000%
.00000
0
.00000
.000
.000%

.00000

.000
.000
.00%
O
§
«
W
0
1
9
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50
O
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                                                Jd  Nil lib - I I / -'.»l -0-J\/
                                                                                          UATE: U/OB/91 TIMt: 10:35:40  HD-910332

-------
 HO-910333
  30 NH358-117-91-89V
 IB   HS40
                            HEAVY DUTY DIESEL TRANSIENT DIGALOG TEST

                                        DIESEL SUMMARY REPORT
                                                                                         DATE:  11/01/91 TIME: 13:57:05  PAGE:
Test Number:
Test Date/Time:

AMBIENT DATA
 HD-910333
11- 7-91  9:17
Manufacturer:  FORD
Engine ID:      30 NH358-117-91-89V  0
Barometer:
Dry Bulb Temperature:
Absolute Humidity:

EMISSION RESULTS

HC (INTEGRATEDI
  Background, PPM
  ExhausttBkg, Gm
  Nat, Gm/Bhp-Hr

CO (BAG)
  Background, PPM
  ExhausttBkg, GM
  Nat, Gm/Bhp-Hr

NOX (INTEGRATED)
  Background, PPM
  ExhausttBkg, Gm
  Net, Gm/Bhp-Hr

C02 (UAG)
  Background, PPM
  ExhausttBkg, Cm
  Net, Gm/Bhp-Hr

PARTICULATE
  Secondary Tare, GM
  Secondary Part, GM
  Primary Tare, GM
  Primary Part, GM
  Total, G«/Bhp-Hr

FUEL CONSUMPTION
  Los/Carton  Balance
  Lbs/Bhp Mr
  Lbs/MeaiLrad

BRAKE HOR!;i I'OWER-HOUB
      29.33 "HG
      76.40 F
      76.22 Gia4.ua

               CS
  HS
WTO TEST
                 .00
                 .00
                .000
                 .00
                 .00
                 .00
                 .00
                 .00
                .000
                .000
                 .00
                  .0
             .000000
             .000000
             .000000
             .000000
                 .00
                .000
                .000
                .000

                .000
   3.90
  24.62
   .000
   1.07
  S2.35
    .00
   1.03
  63.94
   .000
    .026
5679.04
     .0
 .157945
 .158216
 .158800
 .168286
   1.05
    .000
    .000
   3.969

   8.580
   2.593
    5.95
   9.622
   604.1
    1.05
   3.623
     .422
CYCLE STATISTICS

SPEED
   Number
   Slope
     (Limit: 0.97-1.03)
   Y-Intercept
     (Limit: t-50 RPM)
   Std Error
     (Limit: 100 RPM)
   R-Square
     (Limit: 0.97)
TORQUE
   Number
   Slope
     (Limit: 0.77/0.83-1.03)
   Y-Intercept
     (Limit: t-15 Ft-Lbs)
   Std Error
     (Limit: 13% Max Eng Tq)
   R-Square
     (Limit: 0.85/0.88)
POWER
   Number
   Slope
     (Limit: 0.87/0.89-1.03)
   Y-Intercept
     (Limit: »-5 BHP)
   Std Error
     (Limit: 8%)
   R-Square
     (Limit: 0.91)

WORK
   Actual
     (Limit: -15%-5% Ret Bhp-Hr)
   Koference
   % Difference
                                                               CS
                                                                HS
                                                                                                                             I
                                                                                                       §
1175
.99736
21.589

14.933

.99929


901
.96593
-3.552
7.699%
.93058
901
.97583

-1.725
6.458%
.94569

.000
.000
.00%
1175
.99736
-21.589

14.933

.99929


901
.96593
-3.552
7.699%
.93058
901
.97583

-1.725
6.458%
.94569

8.580
9.341
-8.15%
5
o
50
o

0 G
H O
H
W H
H O
& ^4
3 w
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                                                30  NHi'jtt-117-il-bHtf  0
                                                                                          DATE:  11/01/91  TIMt:  13:57;OS  HD-910333

-------
 HD-910334
  30 NH3S8-117-91-89V
 IB   HS5D
                            HEAVY DUTY DIESEL TRANSIENT DIGALOG TEST

                                        DIESEL SUMMARY REPORT
                                                                                          DATE: 11/07/91 TIME:  14:05:26  PAGE:
Test Number:
Test Date/Time:

AMBIENT DATA
 HD-910334
11- 7-91 10: 0
Manufacturer:  FORD
Engine ID:      30 NH358-117-91-89V   0
Barometer:             29.33 "KG
Dry Bulb Temperature:  76.00 F
Absuiui.it nuniuiiy;     39.12 Graiiii U2C
Absuiuia nuniuiiy

EMISSION RESULTS

HC (INTEGRATED)
  Background, PPM
  Exhaust+Bkg, Cm
  N»t, Gm/Bhp-Hr

CO (BAG)
  Background, PPM
  ExhausttBkg, Cm
  Net, Gm/Bhp-Hr

NOX (INTEGRATED)
  Background, PPM
  ExhausttBkg, Cm
  Net, Gm/Bhp-Hr

C02 (BAG)
  Background, PPM
  ExhausttBkg, Cm
  Net, Gm/Bhp-Hr

P ARTICULATE
  Secondary Tare, CM
  Secondary Part, CM
  Primary Tare, CM
  Primary Part, CM
  Total, Gm/Bhp-Hr

FUEL CONSUMPTION
  Lbs/Carbon  Balance
  Lbs/Bhp-Hr
  Lbs/Measured

BRAKE  HORSEPOWER-HOUR
                                cs
                        HS
                                               HTD TEST
.00
.00
.000
.00
.00
.00
.00
.00
.000
.000
.00
.0
000000
000000
000000
000000
.00
.000
.000
.000
4.6S
22.83
.000
1.07
52.32
.00
.00
80.64
.000
.026
5676.05
.0
.158290
.158484
.158525
.167544
1.01
.000
.000
3.898


2.328


5.94


10.013


602.8




1.01
3.616
.421

                 .000
                                          8.593
                             CYCLE  STATISTICS

                             SPEED
                                 Number
                                 Slope
                                   (Limit:  0.97-1.03)
                                 Y-Intercept
                                   (Limit:  t-SO RPM)
                                 Std Error
                                   (Limit:  100 RPM)
                                 R-Sqiiare
                                   (Limit:  0.97)
                             TORQUE
                                 Number
                                 Slope
                                   (Limit:  0.77/0.83-1.03)
                                 Y-Intercept
                                   (Limit:  +-15 Ft-Lbs)
                                 Std Error
                                   (Limit:  13% Max Eng Tq)
                                 R-Square
                                   (Limit:  0.85/0.88)
                             POWER
                                 Number
                                 Slope
                                   (Limit:  0.87/0.89-1.03)
                                 Y-Intercept
                                   (Limit:  +-5 BHP)
                                 Std Error
                                   (Limit:  8%)
                                 R-Square
                                   (Limit:  0.91)

                             WORK
                                 Actual
                                   (Limit:  -15%-5% Ref Bhp-Hr)
                                 Reference
                                 % Difference





cs
1175
.99638
21.797
14.663

.99932



902
.96791
-3.733
7.9.12%
.92760
902
.97609


-1.776

6.622%

.94365

.000
.000
.00%





HS
1175
.99638
-21.797
14.663

.99932



902
.96791
-3.733
7.912%
.92760
902
.97609


-1.776

6.622%

.94365

8.593
9.341
-8.01%
"9
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                                                U Nil r_o
                                                                                          UATt: ll/OV/91 TIMK:
                                                                                                                         IIU-y)OJ34

-------
 HD-910366
  30 NH358-117-91-89V
 IB   CS4D
                            HEAVY DUTY DIESEL TRANSIENT DIGALOG TEST

                                        DIESEL SUMMARY REPORT
                                                                                          DATE: 11/14/91 TIME: Ott:12:bO  PAGE:   7
Test Number:
Test Dace/Time:

AMBIENT DATA
 HD-910366
11-12-91 10:23
         Manufacturer:
         Engine ID:
               FORD
                30 NH35B-117-91-89V  0
Barometer:
Dry Bulb Temperature:
Absolute Hualdlty:

EMISSION RESULTS

HC  (INTEGRATED)
  Background, PPM
  Exhaust-tBkg, Gm
  Net, Gm/Bhp-Hr

CO  (BAG)
  Background, PPM
  Exhaust+Bkg, Cm
  Net, Gm/Bhp-Hr

NOX (INTEGRATED)
  Background, PPM
  ExhausttBkg, Cm
  Net, Ga/Bhp-Hr

CO2 (BAG)
  Background. PPM
  Exhaust«Bkg, Gm
  Net, Ga/Bhp-Hr

PARTICIPATE
  Secondary Tare, GM
  Secondary Part, GM
  Primary Tare, GM
  Primary Part, GM
  Total, Gm/Bhp-Hr

FUEL CONSUMPTION
  Lbs/Carbon Balance
  Lbs/Bhp-Hr
  Lbs/Measured

BRAKE ll&RSEPOWtR-IIOUR
      29.14 -HG
      73.60 F
      64.83 Grains H20 / U>. Dry Air
               CS
   3.33
  27.11
   .000
   1.93
  67.93
    .00
    .50
  94.44
   .000
   .039
6475.50
     .0
.158902
.159117
.158151
.164280
   1.07
   .000
   .000
  4.395

  8.584
           US
                              WTO TEST
    .00
    .00
   .000
    .00
    .00
    .00
   .000
    .00
     .0
.000000
.000000
.000000
.000000
    .00
   .000
   .000
   .000

   .000
2.925
 7.64
    .00
    .00
   .000   10.606
667.9
 1.07
4.018
 .468
                                                   CYCLE  STATISTICS                  CS
                                                    SPEED
                                                      Number
                                                      Slope
                                                         (Limit:  0.97-1.03)
                                                      Y-Intercept
                                                         (Limit:  t-50 RPM)
                                                      Std Error
                                                         (Limit:  100 RPM)
                                                      R-Square
                                                         (Limit:  0.97)
                                                    TORQUE
                                                      Number
                                                      Slope
                                                         (Limit:  0.77/0.83-1.03)
                                                      Y-Intercept
                                                         (Limit:  *-15 Ft-Lbs)
                                                      Std Error
                                                         (Limit:  13% Max Eng Tq)
                                                      R-Square
                                                         (Limit:  0.85/0.88)
                                                    POWER
                                                      Number
                                                      Slope
                                                         (Limit:  0.87/0.89-1.03)
                                                      Y-Intercept
                                                         (Limit:  »-S BMP)
                                                      Std Error
                                                         (Limit:  8«)
                                                      R-Square
                                                         (Limit:  0.91)

                                                    WORK
                                                      Actual
                                                         (Limit:  -15%-5% Rtif Bhp-Hr)
                                                      Heference
                                                      I Dlf
                                                                                               IIS
                                                                                                        I
                                                                                                                              §
1175
. 99608
-21.582
14.629
.99932
869
1.00058
-5.958
7.636*
.92786
869
1.00142
-1.780
5.93B*
.95168

8.584
9.341
-8.10*
0
.00000
.000
.000
.00000
0
.00000
.000
.000*
.00000
0
.00000
.000
.000*
.00000

.000
.000
.00*
3
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50
6
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10



                                                   Hit J ,b- I 1 /-'*! -
                                                                                          DATt.:  11/14/^1 'riMt:: 08:12:51  Ml>-91o:in6

-------
HD-910367
 30 NH358-117-91-89V
IB   HS5D
    HEAVY  DUTY DIESEL TRANSIENT D1GALOG TEST

                DIESEL SUMMARY REPORT
                                                                                        DATE:  11/J2/91 Tint: 15:45:44  PACE:
Test Number:
Test Date/Tine:

AMBIENT DATA

Barometer:
Dry Bulb Temperature:
Absolute Hiunlrtlry

EMISSION RESULTS

HC (INTEGRATED)
  Background, PPM
  ExhausttBkg, Gm
  Net, Gm/Bhp-Hr

CO (BAG)
  Background, PPM
  ExhausttBkg, Gm
  Net, Gm/Bhp-Hr

NOX (INTEGRATED)
  Background, PPM
  ExhausttBkg, Gm
  Net, Gm/Bhp-Hr

C02 (BAG)
  Background, PPM
  ExhausttBkg, Gm
  Net, Gm/Bhp-Hr

PART1CULATE
  Secondary Tare, CM
  Secondary Part, GM
  Primary Tare, CM
  Primary Part, GM
  Total, Gm/Bhp-Hr

FUEL CONSUMPTION
  Lbs/Carbon Balance
  Lbs/Bhp-Hr
  Lbs/Measured

BRAKE HORSEPOWER-HOUR
HD-910367
11-12-91 11: 5
Manufacturer: FORD
Engine ID: 30 NI1358
29.14 "HG
ure: 75.00 P
; 45. 2» Grains H2fl / l-h Orw Air
CS
1 .00
.00
.000
1 .00
i .00
.00
1 .00
> .00
.000
1 .000
i .00
.0
CM .000000
CM .000000
M .000000
M .000000
Ir .00
ince .000
.000
.000
HS HTD TEST
4.20
22.84
.000 2.366
1.93
55.91
.00 6.24
.26
87.87
.000 9.447
.035
5986.42
.0 620.1
.156185
.156305
.154854
.159978
.97 .97
.000 3.716
.000 .433
3.969
                                                              -117-91-B9V  0
                                .000
8.584
CYCLE STATISTICS

SPEED
   Number
   Slope
     (Limit: 0.97-1.03)
   Y-Intercept
     (Limit: t-50 RPM)
   Std Error
     (Limit: 100 RPM)
   R-Square
     (Limit: 0.97)
TORQUE
   Number
   Slope
     (Limit: 0.77/0.83-1.03)
   Y-Intercept
     (Limit: *-15 Ft-Lbs)
   Std Error
     (Limit: 13% Max  Eng Tq)
   R-Square
     (Limit: 0.85/0.88)
POWER
   Number
   Slope
     (Limit: 0.87/0.89-1.03)
   Y-Intercept
     (Limit: »-5 BHP)
   Std Error
     (Limit: 8%)
   R-Square
     (Limit: 0.91)

WORK
   Actual
     (Limit: -15%-5%  Ref Bhp-Hr)
   Reference
   % Difference

CS
1175
.99545
22.124
14.731
.99931

895
.99541
-6.840
8.255%
.92423
895
.99696
-2.136
6.439%
.94702
.000
.000
.00%

HS
1175
.99545
-22.124
14.731
.99931

895
.99541
-6.840
8.255%
.92423
895
.99696
-2.136
6.439%
.94702
8.564
9.341
-8.10%
§
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                                                 Nil >^ti  i 1 /-•*! -bW   0
                                                                                         UATt:  U/12/91  Tint:  lb:4b:44

-------
 HD-910368
  30 NH358-117-91-89V
 IB   HS60
                            HEAVY DUTY DIESEL TRANSIENT DIGALOG TEST

                                        DIESEL SUMMARY REPORT
                                                                                         DATE:  11/12/91 TIME: 15:46:05  PAGE:
Test Number:
Test Date/Tine:

AMBIENT DATA
 HD-910368
11-12-91 11:48
Manufacturer:
Engine ID:
    FORD
     30 NH358-117-91-89V  0
Barometer:
Dry Bulb Temperature:
Absolute Humidity:

EMISSION RESULTS

HC (INTEGRATED)
  Background, PPM
  Exhaust«Bkg, Cm
  Net, Gm/Bhp-Hr

CO (BAG)
  Background, PPM
  Exhaust+Bkg, CM
  Net, Gm/Bhp-Hr

NOX (INTEGRATED)
  Background, PPM
  Exhaust+Bkg, Cm
  Net, Gm/Bhp-Hr

CO2 (BAG)
  Background, PPM
  ExhausttBkg, Cm
  Net, Gm/Bhp-Hr

PARTICULATE
  Secondary Tare, CM
  Secondary Part, GM
  Primary Tare, GM
  Primary Part, GM
  Total, Gm/Bhp-Hr

FUEL CONSUMPTION
  Lbs/Carbon  Balance
  Lbs/Bhp-Hr
  Lbs/Measured

BRAKE HORSEPOWER-HOUR
      29.15 "UG
      75.10 F
      49.07 Grains H20 / U>. Dry Air
               CS
                 .00
                 .00
                .000
                 .00
                 .00
                 .00
                 .00
                 .00
                .000
             .000000
             .000000
             .000000
             .000000
                 .00
                .000
                .000
                .000

                .000
  IIS
                              HID TEST
   4.50
  21.95
   .000
   1.72
  55.06
    .00
     .26
  85.90
    .000
                .000     .035
                 .00  5908.16
                  .0       .0
 .157950
 .158122
 .157194
 .162804
     .99
    .000
    .000
   3.969

   8.571
2.245
 6.18
9.333
           611.7
  .99
3.659
  .427
CYCLE STATISTICS

SPEED
   Number
   Slope
      (Limit: 0.97-1.03)
   Y-Intercept
      (Linlt: *-50 RPM)
   Std Error
      (Llnlt: 100 RPM)
   R-Square
      (Linlt: 0.97)
TORQUE
   Number
   Slope
      (Limit: 0.77/0.83-1.03)
   Y-Intercept
      (Limit: t-15 Ft-Lbs)
   Std Error
      (Limit: 13% Max Eng Tq)
   R-Square
      (Limit: 0.85/0.88)
POWER
   Number
   Slope
      (Limit: 0.87/0.89-1.03)
   Y-Intercept
      (Limit: *-5 BHP)
   Std Error
      (Limit: 8%)
   R-Square
      (Limit: 0.91)

MOHK
   Actual
      (Llnlt: -15%-5%  Ref Bhp-Hr)
   Reference
   %  Difference
                                                                                     CS
                                                                        HS
                                                                                                                              I
1175
.99480
21.948

14.629
.99932

885
.99798

-6.624
7.403%
.93785
885
.99584
-2.046
6.068%

.95163

.000
.000
.00%
1175
.99480
-21.948

14.629
.99932

885
.99798

-6.624
7.403%
.93785
885
.99584
-2.046
6.068%

.95163

8.571
9.341
-8.24%
E
3
•o
50
O
SC C3
2S
••3 O
CO M
S Z
M
H M
^g
M M
H
i
CO
§
H
H
M
CO
H
K>


                                                    l )'/B  I , /  »t -b •
-------
C. RILW 8-Mod« St«ady-Stat«  T««t Bmi«*ion Data

-------
                        Tabl« C.I
JOHN DORB (5068T PRODUCTION KNQIMB 8-MODB STEADY  STATB  f 1
Measurement
Date
Speed, rpm
Torque/ Ft-lb
Power, Hp
Water In, deg F
Water Out, deg F
Oil, deg F
Inlet Air, deg F
Fuel, deg F
Fuel Return, deg F
Exhaust, deg F
Inlet Restriction in H20
Exhaust Restriction in H
-------
JOHN D:
             Tablo C.2
6068T PRODUCTION ENGINE 8-MODS STEADY-STATE |2
Measurement
Date
Speed, rpra
Torque, Ft-lb
Power, Hp
Water In, deg F
Water Out, deg T
Oil, deg F
Inlet Air, deg F
Fuel, deg F
Fuel 'Return, deg F
Exhaust, deg F
Inlet Restriction in H20
Exhaust Restriction in Kg
Fuel Flow, gal/hour
Sample Zone Temp, deg F
Filter Face Temp, deg F
Exhaust HC, ppm
Exhaust NO,, ppm
Exhaust CO,, %
Exhaust CO, ppm
Background HC, ppm
Background NO,, ppm
Background CO,, %
Background CO, ppm
Stabilization Tim*, min
Collection Time, min
Mode
1
8/27
1300
240
59.8
146.6
172.3
193
85.8
81.0
121.8
576.3
2.1
0.40
2.7
115.2
104.3
12.16
147.1
0.488
6.29
3.93
0.50
0.039
2.42
3
15
2
1991
1300
360
86.7
147.2
176.2
185.0
86.1
87.1
121.8
735.6
2.35
0.55
4.2
118.0
104.3
15.26
226.3
0.698
11.17
4.52
.050
0.035
1.76
5
15

3

1300
480
119.0
147.6
178.9
192.8
87.0
89.2
121.8
889.3
3.0
0.80
6.0
141.6
117.6
10.02
283.4
0.986
83.68
4.30
0.50
0.039
2.64
5
10
4

2200
335
137 . 9
147.9
179.3
200.9
87.1
90.9
121.8
788.8
11.8
2.2
7.2
194.5
118.3
17.78
287.4
1.241
194.6
4.52
1.00
0.043
3.97
5
10

5

2200
251
100.9
146.9
176.7
199.3
87.5
92.6
122.2
692.7
8.2
1.8
6.0
170.9
121.7
14.01
166.7
0.955
112.3
4.67
1.00
0.041
2.42
5
15
6

2200
168
67.9
146.9
174.5
193.7
87.5
94.0
122.2
569.9
6.6
1.4
3.9
145.6
116.7
22.99
92.57
0.687
64.31
4.52
1.00
0.037
1.98
5
15

7

2200
34
12.1
146.6
171.9
188.0
87.1
94.0
121.8
395.4
5.4
0.95
1.8
111.1
105.6
33.10
27.99
0.298
27.45
4.38
0.50
0.026
1.54
5
15
8

960
0
0.1
144.6
168.0
173.2
86.4
95.0
122.2
195.4
0.95
0.15
0.4
83.4
89.2
13.10
10.49
0.060
15.30
5.19
0.50
0.022
0.88
5
2Q

-------
JOHN
            Tabl« C.3
6068B PROTOTYPE ENGINE 8-NOOE STEADY-STATE fl
Measurement
Date
Speed, rpm
Torque, Ft-lb
Power, Hp
Water In, deg F
Water Out, deg F
Oil, deg F
Inlet Air, deg F
Fuel, deg F
Fuel Return, deg F
Exhaust, deg F
Intercooler In, deg F
Intercooler Out, deg 1"
Inlet Restriction in tt!O
Exhaust Restriction in Hg
Fuel Flow, gal/hour
Boost Pressure, psi
Sample Zone Temp, deg F
Filter Face Temp, deg F
Total Tunnel Flow, ft1
Exhaust HC, ppm
Exhaust NO,, ppm
Exhaust COj, %
Exhaust CO, ppm
Background HC, ppm
Background NO,, ppm
Background CO,, %
Background CO, ppm
Stabilization Time, min
Collection Time, min
Mode
1
8/6
1300
234.0
57.9
148.9
156.6
177.6
74.6
89.9
146.2
515.6
139.6
102.2
1.6
0.1
3.0
2.5
108.0
99.1
28120
7.10
86.97
0.500
7.16
4.23
1.28
0.035
2.20
6.67
15
2
1991
1300
351.0
86.9
148.9
159.2
177.1
75.3
94.7
150.5
652.2
164.0
103.9
2.0
0.3
4.2
4.5
123.1
110.1
27890
6.17
120.7
0.715
9.63
3.86
0.77
0.037
1.98
6
15

3

1300
468.0
115.8
149.2
161.4
181.5
74.6
94.7
151.0
793.5
199.8
107.8
2.7
0.5
5.7
7.4
147.2
123.4
18270
3.88
140.5
0.990
48.58
4.00
1.03
0.037
2.20
5
10
4

2200
373.0
156.2
149.2
158.8
196.7
74.6
96.0
151.8
671.7
264.5
131.8
12.2
2.1
7.8
12.5
210.4
124.1
17600
13.85
125.5
1.440
12.32
4.45
1.54
0.033
1.32
5
10

5

2200
280.0
117.3
148.9
157.1
193.2
73.2
90.2
151.8
601.4
225.5
120.5
9.2
1.6
6.0
9.0
175.2
115.9
26930
13.44
99.44
1.122
14.36
4.38
1.54
0.039
1.98
5.33
15
6

2200
186.5
78.1
149.2
155.3
188.0
75.0
95.4
150.1
511.2
187.0
110.9
6.8
1.0
4.5
5.5
142.3
113.5
27540
15.48
67.34
0.778
25.29
5.12
1.80
0.037
1.98
5
15

7

2200
37.0
15.5
149.2
153.1
180.6
73.2
96.7
152.7
326.7
144.4
103.9
4.6
0.5
1.8
2.0
102.9
100.5
28330
45.04
24.53
0.333
89.50
4.97
1.03
0.028
1.98
5.33
15
8

820
0
0
148.6
150.5
152.3
73.9
94.7
147.0
177.6
110.9
101.3
0.5
0.1
0.3
0.0
75.3
81.3
38620
9.42
11.53
0.066
21.14
4.30
0.51
0.029
1 . '• 9
5.23
:o

-------
                       Table C.4
JOffli DUMB 6068H PROTOTYPE KRGXHI 8-MODB STKADT-STATE *2
Measurement
Date
Speed, rpm
Torque, Ft-lb
Power, Hp
Hater In, deg F
Water Out, deg F
Oil, deg F
Inlet Air, deg F
Fuel, deg F
Fuel Return, deg F
Exhaust, deg F
Intercooler In, deg F
Intercooler Out, deg F
Inlet Restriction in H2O
Exhaust Restriction in Hg
Fuel Flow, gal/hour
Boost Pressure, psi
Sample Zone Temp, deg F
Filter Face Temp, deg I
Total Tunnel Flow, ft*
Exhaust HC, ppm
Exhaust NOE, ppm
Exhaust CO,, %
Exhaust CO, ppm
Background HC, ppm
Background NO,, ppm
Background CO,, %
Background CO, ppm
Stabilization Time, rain
Collection Time, min
Mode
1
8/7
1300
234.0
58.2
148.6
156.6
178.0
73.9
95.4
151.0
501.3
138.8
102.6
1.7
0.2
2.7
2.5
108.0
102.2
28160
6.83
83.98
0.484
8.26
5.12
0.77
0.032
1.98
5
15
2
1991
1300
351.0
85.7
148.9
159.2
179.7
75.3
93.6
149.7
645.3
163.6
103.9
1.9
0.3
4.2
4.5
122.4
109.7
27880
5.32
120.2
0.716
8.97
4.60
0.51
0.033
2.20
7.5
15

3

1300
468.0
115.3
148.6
161.9
185.0
75.3
94.7
151.0
789.7
201.1
108.7
2.6
0.5
5.7
7.25
146.9
118.3
18270
3.76
140.5
0.992
51.14
4.38
0.51
0.035
2.42
5
10
4

2200
373.0
151.2
149.2
158.8
193.7
75.3
90.6
150.1
672.1
264.3
132.7
12.1
2.2
7.5
12.5
212.1
118.0
17580
12.89
125.9
1.449
12.77
5.19
0.77
0.032
1.32
5.33
10

5

2200
280.0
116.5
149.2
157.1
191.1
75.3
93.6
153.1
600.1
255.5
120.9
9.0
1.7
6.3
8.75
177.2
114.2
26910
14.22
98.4
1.108
14.72
6.38
0.51
0.030
1.10
5
15
6

2200
186.5
77.6
149.2
154.9
188.4
75.0
88.5
144.0
512.1
187.1
111.3
6.7
1.1
4.5
5.5
114.6
112.0
27520
14.63
68.81
0.786
24.73
5.86
0.77
0.026
0.66
6.33
15

7

2200
37.0
15.2
144.4
103.0
181.0
73.9
96.7
152.3
325.4
144.4
103.0
4.6
0.4
1.8
2.0
105.0
102.6
28320
43.81
24.28
0.326
88.26
6.31
1.28
8

820
0
0
148.6
150.1
156.6
74.3
84.4
140.1
174.9
110.4
101.3
0.50
0.05
0.6
0.0
76.0
83.7
38660
9.72
13.76
? . 0 5 3
: : . - 3
4. .'3
D. 0
0.022 ; J?
1.76 ! H
5
15

-------
JOHN D
            Trnbl* C.5
6068B PROTOTYPE ENGINE 8-MODE STEADY-STATE |3
Measurement
Date
Speed, rpm
Torque, Ft-lb
Power, Hp
Water In, deg F
Water Out, deg F
Oil, deg F
Inlet Air, deg F
Fuel, deg F
Fuel Return, deg F
Exhaust/ deg F
Intercooler In, deg F
Intereooler Out, deg F
Inlet Restriction in H2O
Exhaust Restriction in Hg
Fuel Flow, gal/hour
Boost Pressure, psi
Sample Zone Temp, deg F
Filter Face Temp, deg F
Total Tunnel Flow, ft'
Exhaust HC, ppm
Exhaust NO,, ppm
Exhaust CO,, %
Exhaust CO, ppM
Background HC, ppm
Background NO,, ppm
Background CO2, %
Background CO, ppm
Stabilization Time, min '
Collection Time, min
Mode
1
8/9
2200
364.0
151.6
149.2
157.9
194.1
74.6
90.6
147.5
671.3
264.7
132.7
12.2
2.15
7.8
12.5
211
124.8
17370
14.42
127.0
1.392
12.52
4.97
1.80
0.041
3.09
20
10
2
1991
2200
276.0
114.3
148.9
156.6
191.9
74.7
96.0
152.7
602.3
224.2
120.9
9.4
1.65
6.0
8.75
177.2
117.6
26570
16.00
96.69
1.103
15.05
4.52
1.03
0.035
2.20
5
15

3

2200
182.0
76.3
148.9
155.3
190.2
73.2
87.1
144.0
511.6
185.0
110.9
6.8
1.2
4.5
5.5
149.6
115.8
27240
16.32
67.30
0.774
26.23
4.38
0.51
0.033
2.42
5.5
15
4

2200
36.6
14.4
148.6
152.7
183.0
73.9
95.7
150.1
320.9
144.9
103.5
4.6
0.75
1.8
1.85
105.5
101.2
28010
52.51
21.50
0.312
95.89
5.42
2.06
0.028
2.64
6
15

5

1300
465.0
115.7
149.2
161.0
181.5
74.1
86.1
141.4
754.3
201.5
107.8
2.85
0.5
5.4
7.25
136.6
112.7
18200
5.83
137.2
0.999
55.78
3.26
0.26
0.033
2.42
6.5
10
6

1300
351.0
83.1
148.6
158.4
185.0
74.3
95.0
150.5
649.2
161.4
103.9
2.1
0.35
3.9
4.25
125.5
110.8
27590
5.07
116.5
0.700
9.43
4.30
0.26
0.033
2.42
5
15

7

1300
234.0
56.2
148.6
155.8
176.7
73.6
96.0
150.5
516.4
138.8
102.2
1.75
0.30
3.0
2.25
107.7
102.2
27950
7.90
83.73
0.484
7.59
3.93
0.26
0.032
1.98
5
15
8

820
13.0
2.9
147.0
149.7
163.2
75.3
95.4
147.5
238.6
147.6
150.1
0.65
0.1
0.3
0.0
80.3
87.1
38160
10.07
13.06
0.000
0.00
3.78
0.51
0 . ? TJ
24. -9
t
; •>

-------
                       Table C.6
JOB* DH5M 6068H PROTOTYPB EHGXm 8-MODK STKADT-STAXI |4
Measurement
Date
Speed, rpm
Torque, Ft-lb
Power, Hp
Water In, deg F
Water Out, deg F
Oil, deg F
Inlet Air, deg F
Fuel, deg F
Fuel Return, deg F
Exhaust, deg F
Intercooler In, deg F
Zntercooler Out, deg F
Inlet Restriction in H2O
Exhaust Restriction in Hg
Fuel Flow, gal/hour
Boost Pressure, psi
Sample Zone Temp, deg 1
Filter Face Temp, deg f
Exhaust HC, ppm
Exhaust NO,, ppm
Exhaust CO,, %•
Exhaust CO, ppB
Background HC, ppa-
Background NO,, ppm
Background CO,, %
Background CO, ppm
Stabilization Time, min
Collection Time, min
Mode
1
8/12
2200
373
150.6
149.6
158.8
194.6
75.0
94.0
151.0
667.8
263.4
131.8
12.2
2.2
7.8
12.5
210.8
139.0
18.63
120.4
1.442
7.582
4.23
0.49
0.037
4.41
20
10
2
1991
2200
280.0
114.0
149.2
156.6
191.1
75.3
93.0
151.0
594.9
249.2
126.6
9.2
1.75
6.0
9.0
175.2
126.2
19.53
95.68
1.109
13.50
4.60
0.77
0.037
4.19
10
15

3

2200
186.5
78.7
149.6
155.8
188.0
75.3
88.2
143.6
510.4
186.9
110.9
7.0
1.2
4.5
5.9
143.6
116.9
19.98
68.06
0.787
23.04
5.04
0.77
0.037
4.19
8.3
15
4

2200
37.3
12.6
149.2
152.3
181.5
74.3
88.2
144.0
314.2
142.7
102.2
4.7
0.65
1.5
2.0
101.9
100.2
57.36
23.00
0.315
87.27
4.45
0.51
0.033
3.97
8.5
15

5

1300
468.0
115.4
148.9
161.4
184.1
75.3
86.5
142.3
772.1
200.7
107.4
2.5
0.4
5.7
5.5
143.9
119.7
4.98
140.7
1.001
28.39
4.67
0.26
0.033
3.75
7.9
10
6

1300
351.0
86.0
148.6
158.8
183.7
75.7
95.4
151.0
647.9
164.0
103.0
2.1
0.35
3.9
4.5
125.8
111.8
5.87
118.9
0.736
7.884
4.90
0.26
0.032
3.53
8.5
15

7

1300
234.0
57.0
148.9
156.2
175.8
75.0
94.1
150.1
499.5
139.2
100.8
1.8
2.5
3.0
2.5
108.0
102.9
8.45
83.23
0.497
7.731
4.52
0.26
0.032
3.53
8.0
15
8

820
0
3.0
148.6
150.5
153.6
73.2
95.7
147.5
201.8
109.6
100.4
0.5
0.2
0.3
0
77.1
84.7
11.22
13.57
0.072
23.71
4. CO
0.26
0.030
1 : 9
j . )
i

-------
                        Table C.7
FORD NBW HOLLAND PRODUCTION ENGINE 8-MODE STEADY-STATE  #1
Measurement
Date
Speed, rpm
Torque, Ft-lb
Power, Hp
Water Out, deg F
Oil, deg F
Inlet Air, deg F
Fuel Return, deg F
Exhaust, deg F
Inlet Restriction in H2O
Exhaust Restriction in Hg
Fuel Flow, gal/hour
Sample Zone Temp, deg ir
filter Face Temp, deg IP
Total Tunnel Flow, ft3
Exhaust HC, ppm
Exhaust NOZ, ppm
Exhaust CO2, %
Exhaust CO, ppm
Background HC, ppm
Background NOX, ppm
Background CO2, %
Background CO, ppm
Stabilization Time, min
Collection Time, min
Mode
1
11/6
2100
328
130.3
163.5
207.8
83.4
101.9
1143

4.0
7.2
181.5
128.6
17680
8.24
151.9
1.091
358.9
3.30
1.03
0.037
5.67
5
10
2
1991
2100
246
100.4
161.5
206.4
82.7
103.2
907.8
10.9
3.2
5.7
157.2
123.8
27010
34.19
106.8
0.837
103.8
3.30
1.03
0.037
5.67
5
15

3

2100
164
60.7
159.9
197.1
80.6
104.3
652.2
13.3
2.8
3.6
132.9
118.0
27510
52.48
59.80
0.536
53.03
3.30
1.03
0.037
5.67
5
15
4

2100
32.8
6.5
158.2
184.2
81.3
103.9
411.1
13.3
2.1
1.8
94.7
102.2
28070
133.85
8.99
0.225
76.41
4.20
1.03
0.033
7.56
5
15

5

1260
383
90.7
162.9
188.5
81.0
104.3
1045
4.9
1.8
4.8
123.4
107.3
18410
11.08
112.5
0.786
337.0
4.20
1.03
0.033
7.56
5
10
6

1260
287
65.9
160.9
186.1
80.3
104.6
768.3
5.0
1.3
3.3
117.3
107.7
27860
23.48
107.8
0.551
37.11
4.20
1.03
0.033
7.56
5
15

7

1260
192
46.1
159.2
176.2
79.6
104.6
585.0
5.1
0.8
2.2
104.3
100.8
28140
28.21
71.28
0.374
14.34
3.60
0.51
0.026
5.67
5
15
8

750
0
0
155.2
136.6
81.0
104.3
232.9
1.9
0.1
0.3
80.6
88.9
38250
20.00
4.37
0.043
11.37
3.60
0.51
0.026
5.67
5
20

-------
                        Table C.8
FORD NEW HOLLAND PRODUCTION ENGINE 8-MODE STEADY-STATE  #2
Measurement
Date
Speed, rpm
Torque, Ft-lb
Power, Hp
Water Out, deg F
Oil, deg F
Inlet Air, deg F
Fuel Return, deg F
Exhaust, deg F
Inlet Restriction in H2O
Exhaust Restriction in Hg
Fuel Flow, gal/hour
Sample Zone Temp, deg !•'
Filter Face Temp, deg F
Total Tunnel Flow, ft3
Exhaust HC, ppm
Exhaust NOX, ppm
Exhaust CO2, %
Exhaust CO, ppm
Background HC, ppm
Background NOX, ppm
Background CO2, %
Background CO, ppm
Stabilization Time, min
Collection Time, min
Mode
1
11/8
2100
328
129.9
163.9
208.4
81.7
99.8
1150
12.9
4.6
7.1
195.1
123.8
8880
7.32
162.7
1.023
304.3
3.30
0.51
0.037
11.34
NA
5
2
1991
2100
246
96.8
161.9
206.4
80.0
101.0
894.7
12.8
3.85
5.0
169.5
123.8
18050
34.81
115.7
0.904
86.40
3.30
0.51
0.037
11.34
5
10

3

2100
164
66.3
160.9
196.8
81.3
101.0
706.0
13.1
3.4
3.7
143.9
119.7
18390
46.61
78.26
0.653
43.00
6.66
0.51
0.037
11.34
5
10
4

2100
32.8
10.3
158.5
187.8
82.3
102.6
457.0
13.4
2.3
1.6
114.2
106.0
18800
98.23
14.86
0.282
68.84
3.30
0.51
0.035
2.84
5
10

5

1260
384
91.1
163.5
188.5
81.3
102.0
1055
4.9
1.9
4.8
125.2
107.3
9310
11.93
115.5
0.808
285.6
3.30
0.51
0.035
2.84
5
5
6

1260
288
63.2
161.2
188.8
80.6
103.2
788.4
5.1
1.3
3.2
121.4
107.3
28110
26.90
109.3
0.551
24.68
3.30
0.51
0.035
2.84
5
15

7

1260
192
39.3
159.2
173.8
79.6
103.6
543.8
5.2
0.9
2.0
106.3
99.8
28440
27.00
66.29
0.370
13.23
3.45
1.03
0.026
0.00
5
15
8

750
0
0
155.6
137.3
81.0
103.0
260.8
2.1
0.1
0.2
82.0
87.8
38360
19.40
4.88
0.045
10.40
3.45
1.03
0.026
0.00
5
20

-------
                        Table C.9
FORD NEW HOLLAND PRODUCTION ENGINE 8-MODE STEADY-STATE #3
Measurement
Date
Speed, rpm
Torque, Ft-lb
Power, Hp
Water Out, deg F
Oil, deg F
Inlet Air, deg F
Fuel Return, deg F
Exhaust, deg F
Inlet Restriction in H2O
Exhaust Restriction in Hg
Fuel Flow, gal/hour
Sample Zone Temp, deg ir
Filter Face Temp, deg ir
Total Tunnel Flow, ft3
Exhaust HC, ppm
Exhaust NOX, ppm
Exhaust CO2, %
Exhaust CO, ppm
Background HC, ppm
Background NOX, ppm
Background CO2, %
Background CO, ppm
Stabilization Time, miri
Collection Time, min
Mode
1
11/18
2100
328
131.2
163.2
214.4
75.3
99.1
1158
12.3
4.7
9.3
198.8
141.3
8890
6.34
171.6
1.014
282.5
4.20
0.26
0.039
1.25
5
5
2
1991
2100
246
91.17
161.5
207.4
75.3
99.5
893.1
12.8
3.9
4.8
172.8
111.5
8930
33.35
110.3
0.853
65.37
4.20
0.26
0.039
1.25
5
5

3

2100
164
64.78
159.9
197.5
76.0
103.6
704.3
13.1
3.3
3.7
140.9
105.3
18110
50.45
76.27
0.638
43.53
4.20
0.26
0.039
1.25
5
10
4

2100
32.8
43.75
157.6
188.8
76.4
103.2
454.4
13.2
2.5
1.7
113.5
105.3
18500
99.28
16.38
0.295
74.67
3.45
0.00
0.031
0.63
5
10

5

1260
383
91.89
163.5
185.8
76.8
103.2
1034
4.75
. 1.9
4.7
125.8
109.1
9180
13.29
114.5
0.812
311.1
3.45
0.00
0.031
0.63
5
5
6

1260
287
68.6
160.2
187.8
75.7
103.6
863.1
4.8
1.65
3.9
121.1
110.1
27550
26.03
121.4
0.652
35.66
3.45
0.00
0.031
0.63
5
15

7

1260
192
47.9
158.9
' 175.5
76.0
104.3
569.9
5.0
1.0
2.1
105.8
100.8
27990
27.46
66.54
0.368
15.83
3.60
0.00
0.037
1.88
5
15
8

750
0

154.9
133.3
76.0
103.2
178.3
1.9
0.1
0.2
78.5
86.8
38000
23.46
3.08
0.041
17.05
3.60
0.00
0.037
1.88
5
20

-------
D. Reordered Steady-State Modal Data from John Deere

-------
                    Table  D.I
JOHN DBiERB 4045T STEADY-STATE  #1—EPA MODE ORDER
Run Number
Date
Speed, rpm
Torque, Ft-lb
Throttle, %
Power, HP
HC, g/hr
HC, g/Bhp-hr
HC, cwg/hr
CO, g/hr
CO, g/Bhp-hr
CO, cwg/hr
NOX, g/hr
NO,, g/Bhp-hr
NOX, cwg/hr
Filter Mass, mg
Filter Temp, Deg C
C02, %
Dry A/F, Carbon Bal.
Dry Air/Fuel, meas.
Fuel Rate, Ibm/hr
Weight %
Weighted Hp
1
8/21
1500
173.7
50
49.6
12.2
0.25
1.22
53.2
1.07
5.32
376.7
7.6
37.67
1.81
54.6
7.31
:>.9.83
:>9.22
17.7
0.1
4.96
2
1991
1500
258.9
75
73.9
15.5
0.21
1.55
88.4
1.2
8.84
787.9
10.66
78.79
1.25
57.5
10.17
21.71
21.54
25.9
0.1
7.39
3

1500
340.0
100
97.1
7.9
0.08
0.79
573.2
5.9
57.32
1020.4
10.51
102.4
1.54
54.2
12.33
17.82
17.96
35.4
0.1
9.71
4

1800
328.2
100
110.7
11.7
0.11
1.755
415.5
3.75
62.325
1153
10.41
172.95
0.9
50.8
11.05
19.91
19.7
40.3
0.15
15.61
5

1800
243.4
75
83.4
16
0.19
2.4
125.2
1.5
18.78
710
8.51
106.5
0.97
53.1
9.0
24.4
23.69
29.6
0.15
12.51
6

1800
162.5
50
56.7
13.1
0.23
1.965
75.1
1.35
11.265
340.8
6.12
51.12
1.3
52.4
6.87
31.67
31.58
20.3
0.15
8.35
7

1800
33.7
10
11.5
29.3
2.54
2.93
144.7
12.52
14.47
72.4
6.27
7.24
0.7
49
2.82
73.95
71.53
7.8
0.1
1.15
8

800
5.1
0.0
0.6
6.3
8.18
0.945
32.9
42.45
4.935
33.5
43.27
5.025
0.58

1.51
137.72
129.4
1.8
0.15
0.12

-------
                    Table D.2
JOHN DEERE 4045T STEADY-STATE #2—EPA MODE ORDER
Run Number
Date
Speed, rpm
Torque, Ft-lb
Throttle, %
Power, HP
HC, g/hr
HC, g/Bhp-hr
HC, cwg/hr
CO, g/hr
CO, g/Bhp-hr
CO, cwg/hr
NO,, g/hr
NOX, g/Bhp-hr
NOX, cwg/hr
Filter Mass, mg
Filter Temp, Deg C
C02, %
Dry A/F, Carbon Bal.
Dry Air/Fuel, meas.
Fuel Rate, Ibm/hr
Weight %
Weighted Hp
1
8/22
1500
172.5
50
49.2
11.3
0.23
1.13
53.2
1.06
5.32
379,7
7.71
37.97
1.45
52.4
7.35
29.67
29.37
17.5
0.1
4.92
2
1991
1500
258.7
75
73.8
15.8
0.21
1.58
81.1
1.1
8.11
769.7
10.42
76.97
1.39
58.4
10.05
21.95
21.85
25.7
0.1
7.38
3

1500
343.2
100
97.9
8.2
0.08
0.82
561.5
5.73
58.15
1052.9
10.75
106.29
1.42
57.6
12.33
17.82
17.81
35.9
0.1
8.79
4

1800
326.5
100
111.9
11.6
0.1
1.74
379.8
3.39
58.97
1181.6
10.56
177.24
0.78
59.4
11.06
19.92
19.65
40.6
0.15
16.78
5

1800
242.8
75
83.2
15.6
0.19
2.34
107.2
1.29
16.08
709.6
8.53
106.44
1.56
57.8
9.07
24.2
24.1
29.5
0.15
12.46
6

1800
165.0
50
56.5
13.5
0.24
2.03
74.1
1.31
11.12
351.2
6.21
52.68
1.28
54.6
6.74
32.26
31.89
20.9
0.15
8.48
7

1800
33.4
10
11.4
23.5
2.05
2.35
133.3
11.64
13.33
73.0
6.37
7.30
0.57
50
2.83
73.79
74.51
7.6
0.1
1.14
8

800
8.1
0.0
1.2
5.8
4.7
0.87
35.4
28.72
5.31
35.2
28.54
5.23
0.57
46
1.53
136.8
124.1
1.9
0.15
0.18

-------
                    Table D.3
JOHN DiEEERB 4045T  STEADY-STATE #3—ISO MODE ORDER
Run Number
Date
Speed, rpm
Torque, Ft-lb
Throttle, %
Power, HP
HC, g/hr
HC, g/Bhp-hr
HC, cwg/hr
CO, g/hr
CO, g/Bhp-hr
CO, cwg/hr
NOX, g/hr
NOX, g/Bhp-hr
NOX, cwg/hr
Filter Mass, mg
Filter Temp, Deg C
C02, %
Dry A/F, Carbon Bal .
Dry Air/Fuel, meas.
Fuel Rate, Ibm/hr
Weight %
Weighted Hp
1
8/21
1800
322.3
100
110.7
11.7
0.11
1.76
416.5
3.75
62.33
1153
10.41
172.9
0.9
50.8
11.05
19.91
19.73
40.3
0.15
16.16
2
1991
1800
242.7
75
83.4
18
0.19
2.40
125.2
1.5
18.78
710
8.51
106.50
0.97
53.2
9.0
24.4
23.59
29.6
0.15
12.51
3

1800
162.1
50
56.7
13.1
0.23
1.97
75.1
1.36
11.27
340.8
6.12
51.12
1.3
52.5
6.87
31.67
31.58
20.3
0.15
8.35
4

1800
33.6
10
11.5
29.3
2.54
2.93
144.7
12.52
14.47
72.4
8.27
7.24
0.7
48.8
2.82
73.96
71.53
7.8
0.1
1.15
5

1500
344.3
100
96.5
9.6
0.1
0.98
565.7
5.74
58.57
1015.7
10.31
101.57
1.58
58.6
12.42
17.71
17.49
36.3
0.1
9.85
6

1500
257.9
75
73.8
16.3
0.22
1.63
84.4
1.14
8.44
761.7
10.31
78.17
1.26
58.4
10.17
21.71
21.37
25.9
0.1
7.38
7

1500
172.3
50
49.3
11.6
0.24
1.18
51.4
1.04
5.14
3.67
7.44
36.70
1.4
55.0
7.37
29.61
28.93
17.6
0.1
4.93
8

800
7.6
0.0
1.2
6.2
5.35
0.93
31.8
27.55
4.77
36.7
31.77
5.51
0.3
48.5
1.62
136.5
127.4
1.9
0.15
0.17

-------
                    Table D.4
JOHN D1SERE 4045T  STEADY-STATE #4—ISO NODE ORDER
Run Number
Date
Speed, rpm
Torque, Ft-lb
Throttle, %
Power, HP
HC, g/hr
HC, g/Bhp-hr
HC, cwg/hr
CO, g/hr
CO, g/Bhp-hr
CO, cwg/hr
NOX, g/hr
NOX, g/Bhp-hr
NOX, cwg/hr
Filter Mass, mg
Filter Temp, Deg C
C02, %
Dry A/F, Carbon Bal.
Dry Air/Fuel, meas.
Fuel Rate, Ibm/hr
Weight %
Weighted Hp
1
8/22
1800
326.5
100
111.9
11.8
0.1
1.74
379.8
3.39
56.97
1182
10.56
177.2
0.78
57.4
11.05
19.91
19.63
40.8
0.15
16.78
2
1991
1800
242.8
75
83.2
15.8
0.19
2.34
107.1
1.29
16.07
709.6
8.53
106.44
1.56
58.0
9.07
24.19
24.08
29.5
0.15
12.48
3

1800
185.0
50
58.5
13.5
0.24
2.03
74.1
1.31
11.12
351.2
6.21
52.86
1.28
54.8
6.74
32.25
31.87
20.9
0.15
8.48
4

1800
33.4
10
11.4
23.5
2.05
2.35
133.2
11.64
13.32
73
8.37
7.30
0.57
50.0
2.83
73.76
74.49
7.6
0.1
1.14
5

1500
345.8
100
98.6
10
0.1
1.00
552.6
5.6
55.26
1067.8
10.82
106.78
1.67
58.8
12.4
17.72
17.57
35.4
0.1
9.86
6

1500
258.8
75
73.6
14.4
0.2
1.44
80.6
1.09
8.06
771.5
10.44
77.15
1.26
59.4
10.07
21.9
22.31
25.3
0.1
7.38
7

1500
173.5
50
49.5
10.4
0.21
1.04
53.0
1.07
5.30
368.7
7.44
36.87
1.41
52.0
7.31
29.8
30.03
17.3
0.1
4.95
8

790
11.2
0.0
1.7
5.1
3.02
0.77
31.0
18.31
4.65
38.1
22.53
5.72
0.38
43.5
1.63
128.2
125.1
1.9
0.15
0.26

-------
                            Table D.5
JOHN DEERE DATA ON REORDERED MODES FOR A HEAVY-DUTY DIESEL ENGINE
Modal Order
HC, g/Bhp-hr
CO, g/Bhp-hr
NO,, g/Bhp-hr
EPA (JBBM02)
0.223
3.015
9.235
EPA (JBBM04)
0.210
2.818
9.305
ISO (JBBM03)
0.225
2.962
9.150
ISO (JBBM05)
0.207
2.784
9.297

-------
E. Fuel Specifications

-------
laboratory Report
PHILLIPS 66 COMPANY

A SUBSIDIARY OP PHU JPS PETROLEUM COMPANY
SPECIALTY CHEMICALS!
P.O. BOX 968
BGRGEH. TX 79008-oijaa
LDSTUI

API Gravity 34.8
Corrosion, 50C, 3 hrs 1A
Sulfur vt% 0.2429
Flash Point *?. PM 130
Pour Point *F -45
Cloud Point *? +4
7iseosity.es 40e 2.6
Sulfur. vt% 0.26
Carbon. vt% 86.4
Hydrogen. vt% 11.2
Met Heat of Combustion 18.094
Paniculate Matter (ag/1) 8.5
Cetane Index 46.5
Cetane Huober - 46.0
IBP 364
5% 424
10% 441
15% 453
20% 462
30% 479
40% 495
50% 509
60% 524
70% 53*
80% • 556.
90% 580
95% 600
EP 622
Loss 0.0
*••Ł*«• 2.3
HTDftOCXftBOH 7Y7K VQT*%
Aromatic* 36.4
Olefins 2.1
Saturates 61._j
100.0



I D— 2 Dl V*ili 1- UTiif r
LOT R-16&
SPECX77CATTONS
33-37
Report
0.20-0.50
130 Min.
Report
Report
2.0-3.2
0.20-0.50
Report
Report
Report
15 Max
43-47
42-50
340-400

400-460




470-540



550-610

580-660



27 Bin.



                                                                 DATS OF
                                                                    06-14-91

                                                                 CUSTOMER. ORDER NO.
                                                                   5700-09733

                                                                 IH7./REQH. HO.
                                                                    04339S
                                                                  452
                                                                METHOP

                                                                ASTM D
                                                                ASTU 0
                                                                ASTM D
                                                                ASTM D
                                                                ASTM D
                                                                ASTM D
                                                                ASTM D
                                                                ASTM D
•1298
-130
•4294
•93
•2500
•2500
.445
-3120
                                                                ASTM 0-3338
                                                                ASTM 0-2276
                                                                ASTM 0-976
                                                                ASTM 0-613

                                                                ASTM 0-86
                                                                ASTM 0-1319
06/14/1991

-------