-------
§ 60.54 Test methods antf procedures.
(a)-The; reference methods. In Ap-
pendix A to this part, except as provided
for in 8 60.8 (to, shall be used to deter-
mine compliance with the standard pre-
scribed In § 60.52 as follows:
(1) Method 5 for the concentration of
parttculato matter and the associated
moisture content; •
(2) Method 1 for sample and velocity
traverses;
(3) Method 2 for velocity and volu-
metric flow rate; and -.
(4) Method 3 for gas analysis and cal-
culation of excess air, using the Inte-
grated sample technique.
• (bX For Method 5. the sampling time
for each run shall be at least 60 minutes
and the minimum sample volume shall
be 0.85 dscm (30.0 dscf) except that
smaller sampling times or sample vol-
umes, when necessitated by process vari-
ables or other factors,, may be approved
by the Administrator.
(c) If a wet scrubber Is used, the gas
.analysis sample shall reflect flue gas con-
ditions after the scrubber, allowing for
carbon dioxide absorption by sampling
the gas on the scrubber inlet and outlet
sides according to either the procedure
under paraKraphs (c) (1) through (c) (5)
of this section or the procedure under
paragraphs (c)(l)r (c) (2) and (c) (6)
of this section as follows:
(1) The outlet sampling site shall be
the same as for the particulate matter
measurement. The inlet site shall be
selected according to Method 1, or as
specified by the Administrator.
(2) Randomly select 9 sampling points
within the cross-section at both the inlet
and outlet sampling sites. Use the first
set of three for the first run,, the second
set for the second run, and the third set
f or the third ran,
-(3) Simultaneously with each par-
ticulate matter run, extract and analyze
for CO, an integrated gas sample accord-
ing to Method 3, traversing the three
sample points and sampling at each
point for equal increments of time. Con-
duct-the rasas at both inlet end- outlefe
' (4) Measure the volumetric flow rate
at the Inlet during each particulate mat-
ter run according to Method 2, using the
full number of traverse points. For the
Inlet make two fuD velocity traverses ap-
proximately one bom* apart during each
run and average the results. The outlet
volumetric flow rate- may be determined
from the particulate matter run
(Methods).
• (5) Calculate the adjusted CO, per-
centage using the following equation:
(% OOa) o«j=(% C0s)ai
(% COo)tdi is the adjusted CO* percentage
which removes the effect of
COn absorption and dilution
air.
(% COo)(ji te the percentage of CO» meas-
ured before a*a ocrubbsr, dry
bods,
> the volumetric flow rate bo-
loro the ecrubbar, avarago c£
two runs, dscf/mln (using
Me*ho«l 2). onfi
g IB the volumetric flow roto after
the acrubber, ascf/mtn (uo-
Ing Mothodo 2 and &)..;,
(6). Alternatively, the following pro-
cedures may be substituted for the.pro-
cedures under paragraphs (c) (3), (4) a.
and (5) of this section! .
(1) Simultaneously with each particu-
late matter run, extract and analyze for
COo. O>, and N, an integrated gas sample
according .to Method 3, traversing the'
three- sample points and sampling for
equal increments of time at each, point.
Conduct the runs at both the inlet and
outlet sampling sites.
(ii) After completing the analysis of
the gas sample, calculate the percentage
of excess ah- (% EA) for both the inlet
and outlet sampling sites using equation
3-1 in Appendix A to this part.
(ill) Calculate the adjusted CO* per-
centage using the following equation:
(%COa).dJ = <
where:
LIOO+(%EA)
r]
(% CO») .ai la the adjusted outlet CO* per-
centage,
( % COi)
eis Is the concentration of partlcnSato
matter corrected to 12 percent
CO*
e . Is the concentration of parUculato
matter as measured by Method 5.
and
% COa Is the percentage of COo as meas-
ured by Method's, or wben ap-
plicable, the odjustad outlet CC&
percentage as determined by
paragraph (c) of thio cactton,
§ 60.61 [Amended!
15. Section 60.61 is amended by delet-
ing paragraph (b).
16. Section 60.62 is revised to sead aa
follows:
§ 60.62 Standard for particnlate matter. •
(a) On and after the date on which
the performance test required, to b® con-
ducted by § 60.8 is completed, no owner
or operator subject to the provisions of
this subpart shall cause to be discharged
into the atmosphere from any kiln any
•gases which:
(1) Contain particulate matter in ex-
cess of 0.15 kg per metric ton of feed
(dry basis) to the Min (0.30 Ib per ton).
(2) Exhibit greater than 10 percent
opacity.
(b) On and after the date on which
the performance test required to be con-
ducted by § 60.8 is completed, no owner
or operator subject to the provisions of
fchis aubpart shall cause to bs discharged
into the atmosphere from any clinktr'
cooler any gases which:
<1) Contain particulate matter in ex-
cess of 0.050 kg per metric ton of feed
(dry basis) to the Mln (0.10 Ib per ton).
(2) Exhibit 10 percent opacity, or
greater.
(c) On and after the date on which
the performance test required to be con-
ducted by § 60.8 is completed, no owner
or operator subject to the provisions of
this subpart shall cause to be. discharged
into the atmosphere from any.affected
facility other than the- *"" and clinker
cooler any gases which exhibit 10 percent
opacity, or greater. ,
(d) Where the presence of uncom-
bined water is the only reason for failure
to meet the requirements of paragraphs.
(a) (2), (b) (2), and (c), such failure will
not be a violation of tins section.
17. Section 60.63 is revised to read as
follows:
§ 60.63 Monitoring of operationo.
(a) The owner or operator of any
Portland cement plant subject to the pro-
visions of this part shall record the daily
production rates and fcfln feed rates.
18. Section 60.64 is revised to reed as
follows:..-. .
§ 60.64 Test methods and procedures.
(a) The reference methods in Appen-
dix A to this part, except as provided for
in § 60.8(b), shall be used to determine
compliance with the standards pre-
scribed in §60.62 KB follows: ' •••
(1) Method 5 for the concentration
of particulate matter aad the associated
moisture content;
- (2) Method 1 for sample and velocity
traverses; • • ' ...
(3) Method 2 for velocity and volu-
metric flow rate; and
(4) Method 3 for gas analysis.
(b) Por Method 5, the minimum sam-
pling time and minimum sample volume
for each run, except when process varia-
bles or other factors justify otherwise to
the satisfaction o£ the Administrator.
shall be as follows:
. (1) 60 minutes ond 0.8S dscm (30.&
dscf) tor Sia kiln.
(2) 60 minutes cad 1.15 dscm (40.6
dscf) for the clinker cooler.
. • (c) Total kiln feed rate (except fuels),
expressed in metric tons per hour on a
dry basis, shall be determined during
each testing period by suitable methods;
and shall be confirmed by a material bal-
ance over the production system.
(d> For each run, particulate matter
emissions, expressed in g/metrlc ton of
kiln feed, shan be determined by divid-
ing the emission rate in g/hr by the kiln
feed rate. The emission rate shall be
determined by the equation, g/hr=Q»x
c, where Qo=volumetrlc flow rate of the
total effluent In dscm/hr as determined
in accordance with paragraph (a) (3) of
this section, and c=rpartlculate concen-
tration in g/dscm as determined in ac-
cordance with paragraph (a) (1) of this
cactlon,- .
19, Section
follows:
te revised to read as
FEDEBAl SECISTEB, V3L 39, NO. 116—PBIBAV,' JUN^'IO,
IV-4 9
-------
20794
RULES AND REGULATIONS
§ 60.72 Slav !ar
-------
RULES AND REGULATIONS
Title 40 — Protection of th« Environment
888-31
10
CHAPTER I — ENVIRONMENTAL
PROTECTION AGENCY
SUBCHAPTER C— AIR PROGRAMS
PART 52— APPROVAL AND PROMULGA-
TION OF IMPLEMENTATION PLANS
PART 60 — STANDARDS OF PERFORM-
ANCE FOR NEW STATIONARY SOURCES
PART 61— NATIONAL EMISSION STAND-
ARDS FOR HAZARDOUS AIR POLLU-
TANTS :
Region V Office: New Address
The Region V Office of EPA has been
relocated. The new address Is: EPA, Re-
gion V, Federal Building, 230 South Dear-
born, Chicago, Tilings 60604. This change
revises Region V's office address appear-
ing In 5! 52.16, 60.4 and 61.04 of Title 40.
Code of Federal Regulations.
Dated: October 21. 1974.
ROGER STRELOW,
Assistant Administrator for
Air and Waste Management. •
Parts 52, 60 and 61. Chapter I, Title 40
of the Code of Federal Regulations arc
amended as follows:
§§ 52.16, 60.4, 61.04 [Amended]
1. The address of the Region V office Is
revised to read:
Region V (Illinois. Indiana, Minnesota, Ohio,
Wisconsin) Federal Building, 230 South
Dearborn, Chicago, Illinois 60606.
(FB Doc.74-24919 Piled 10-34-74:8:46 ami
FEDERAL REGISTER, VOL 39, NO. 208-
-HIIDAY, OCTOBE* 25, 1974
KDOMl KGISTn, VOt. 39. NO. 219-
-TUESDAY, NOVIMIH U, 1974
Title 40—Protection of the Environment
CHAPTER 5—ENVIRONMENTAL
PROTECTION AGENCY
SUBCHAPTER C—AIR PROGRAMS
IPRL291-6J
PART 60—STANDARDS OF PERFORM-
ANCE FOR NEW STATIONARY SOURCES
Opacity Provisions
On June 29. 1973, the United States
Court of Appeals for the District of
Columbia In "Portland Cement Associa-
tion v. Ruckelshaus." 486 P. 2d 375 (1973)
remanded to EPA the standard of per-
formance for Portland cement plants (40
CFR 60.60 et seq.) promulgated by EPA
under section 111 of the Clean Air Act.
In the remand, the Court directed EPA to
reconsider among other things the use
of the opacity standards. EPA has pre-
pared a response to the.remand. Copies
of this response are available from the
Emission Standards and Engineering
Division, Environmental Protection
Agency, Research Triangle Park, N.C.
27711, Attn: Mr. Don R. Goodwin. In de-
veloping the response, EPA collected and
evaluated a substantial amount of-in-
formation which Is summarized and ref-
erenced In the'response. Copies of this
Information are available for inspection
during normal office hours at EPA's Office
of Public Affairs. 401 M Street SW.,
Washington, D.C. EPA determined that
the Portland cement plant standards
generally did not require revision but did
not find that certain revisions are ap-
propriate to the opacity provisions of
the standards. The provisions promul-
gated herein Include a revision to § 60.11.
Compliance with Standards and Mainte-
nance Requirements, a revision to the
opacity standard for Portland cement
plants, and revisions to Reference Meth-
od 9. The bases for the revisions are dis-
cussed in detail in the Agency's response
to the remand. They are summarized
below.' • : • . . ...
The revisions to I 60.11 Include the
modification of paragraph
-------
39873
greater than ii' a stack of the diameter
ordinarily usec In the Industry were in-
stalled. Althou^ i this situation Is con-
sidered to be very unlikely to occur, this
provision will accommodate such a situa-
tion. The provision could also apply to
other situations where tor any reason an
affected facility could fail to meet opacity
standards while meeting mass emission
standards, although no such situations:
are expected to occur... - .
4. revision to the opacity standard for
i-o/Uar'1 cement plants is promulgated
herein, rhe revision changes 4be opacity
limit fc 'riTna from 10 percent to 20 per-
cenv. Ti. 3 revision is based tm EPA's
policy Oi. opacity standards and the new
.emission data from Portland cement
plants evaluated by EPA during its re-
constaieraticin. The preamble to the
standards of performance which were
promulgated on March 8, 1974 (39 FR
9308) sets forth EPA's policy on opacity
standards: (1) Opacity limits are Inde-
pendent enforceable standards; (2)
where opacity and mass/concentration
standards -ars applicable to the same
source. &h® mass/concentration stand-
ards are established at a level which
will result in the design, installation, and
operation of the best adequately demon-
strated system of emission reduction
(taking costs into account); and <3) the
opacity standards are established at a
level which will require proper operation
and maintenance of such control systems.
The aew data indicate that increasing
the opacity limits for kilns from 10 per-
cent to 20 percent Is Justified, because
such a standard will still require the de-
sign, installation, and operation of the
best ader- _»ely demonstrated system of
emission Deduction (taking costs into ac-
count) while •eliminating or minimising
the situations where it will be necessary
to promulgate a new opacity standard!
under § 60.11 (e).
In evaluating the accuracy of results
from qualified observers following the
procedures of Reference Method 9. EPA
determined that eome revisions to Ref-
erence Method 9 are consistently able to
evaluation showed that observers
trained and certified hi accordance with
the procedures prescribed under Ref-
erence Method S re consistently able to
-".ad opacity with 21. s not exceeding
, 7.5 percent based 'pon single sets of
the average of 24 reaiii igs. The revisions
to Reference Methor fl include the
following:
1. -An introductory section is added.
This Includes a discussion of the con-
cept of visible emission reading and de- -
scribes &he effect of variable viewing con-
ditions. Information is also presented
concerning the accuracy of the method
noting that the accuracy of the method
must be taken into account when de-
erraining possible violations of appli-
cable opacity standards..
; " Provisions are added which specify
•h »he ' "nnlnation-'of opacity re-:
•' ees averaging 24 readings taken at 15-
bio. nd intervals. The purpose for taking
24 readings is both to extend the averag-
.Ins ana over isyhica the observations are
made, and to take sufficient readings to
injure acceptable accuracy.-"
3. More specific criteria concerning
observer position with .respect to feha sun
are added. Specifically, fche sun must toe
•within a 140° sector to feSa® obssrvtsrt?
back. ' -. .-..• .-.•• ' .
4. Criteria concerning an observer's
position with respect to the plume are
.added. Specific guidance is also provided
lor reading emissions from rectangular
emission points with large length, to
•width ratios, and for reading emissions
from multiple stacks. In each of these
cases, emissions are to be read across'
"the shortest path length. •
5. Provisions are added to make clear
•that opacity of contaminated water or
steam plumes is to be read at & point
where water does not «xist in condensed
form. Two specific instructions .are pro-
vided: One for the -case where opacity
can be observed prior to the formation
of the condensed water plume, and one
lor the case where opacity is to be ob-
served after, the condensed water plume
has dissipated.
€. Specifications are added for the
smoke generator used for qualification
of observers so that State or local air
pollution control agencies may provide
observer qualification training consistent
with EPA training.
In developing this regulation we have
•taken into account the comments re-
ceived in response to the September 11.
1974 (39 FR 35852) notice of proposed
rulemaking which proposed among other
things certain minor changes to Refer-
ence Method 9. This regulation repre-
sents the rulemaking with respect to the
revisions to Method «.
The determination of compliance with
applicable opacity standards will be
based on an average of 24 consecutive
opacity readings taken at 15 second In-
tervals. This approach is a satisfactory
means of enforcing opacity standards in
cases where the violation is a continuing
one and time exceptions are not part of
the applicable opacity standard. How-
ever, the opacity standards for steam
«lectric generators In 40 CFR 60.42 and
fluid catalytic cracking unit catalyst
regenerators in 40 CFR 60J02 and nu-'
merous opacity standards in State Im-
plementation plans specify various time
exceptions. Many State and local air pol-
lution control agencies use a different
approach in enforcing opacity standards
than the six-minute average period
specified in this revision to Method 8.
EPA recognizes that certain types of
opacity violations that are intermittent
In nature require a different approach
in applying the opacity standards than
this revision to Method 9. It is'EPA's in-
tent to propose an additional revision to
Method 9 specifying an alternative
method to enforce opacity standards. It
is our Intent that this method specify &
minimum number of readings that must
be taken, such as a minimum of ten read-
ings above the standard in any one hour
period prior to citing a'violation. EPA is
in the process of analyzing available date
and determining ISse (error tavolwsfl to
and Will
'propose this revision to Method 9 as soon
as tois analysis Is completed. T~s Agency
solicits comments and recoru-aendatlons
tra Because opacity standards are the
subject of other litigation, it is necessary
to reach a final determination *with re-
spect to the basic issues involving opacity
at this time in order to properly respond
to this issue with respect to snch other
litigation.
These regulations are Issued under the
authority of sections 111 and 114 of the
Clean Air Act. as amended 442 T/.S.C.
18S7c-Sand9).
Dated: November J, 1874. -
QVAKLES,
. ' * Acting M.7nxn$stowtar.
Part SO x»f Chapter X, Title" 40 of the
Code of Federal Regulations is amended
&s follows :
1. Section 60 "" Is amended by revis-
ing paragraph and adding paragraph
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39874
RULES AND REGULATIONS
Istrator to determine opacity of emis-
sions from the affected facility during
the initial performance tests required by
S60.8: ..-.,. . . . ••-.-
(2) Upon receipt from such owner or
operator of the written report of the re-
sults "of the performance tests required
by § 60.8, the Admlnistrator_will make
a finding concerning compliance with
opacity and other applicable standards.
If the Administrator finds that an af-
fected facility is In compliance with all
applicable standards for which perform-'
ance tests are conducted In accordance
with § 60.8 of this part but during the
time such performance testa are being
conducted falls to meet any applicable
opacity .standard, he shall notify the
owner or operator and advise him that he
may petition the Administrator within
10 days of receipt of notification to make
appropriate adjustment to the opacity
standard for the affected facility.
(3) The Administrator will grant such
a petition upon a demonstration by the
owner or operator that the affected fa-
cility and associated air- pollution con-
trol equipment was operated and main-
tained In a manner to minimize the
opacity of emissions during the perform-
ance tests; that the performance tests
were performed under the conditions es-
tablished by the Administrator; and that
the affected facility and associated ah*
pollution control equipment were in-
capable of being adjusted or operated to
meet the applicable opacity standard.
(4) The Administrator will establish
anO opacity standard for .the affected
facility meeting the above requirements
at a level at which the source will be
able, as Indicated by the performance
and opacity tests, to meet the opacity
standard at all times during which the
source is meeting the mass or concentra-
tion emission standard. The Adminis-
trator will promulgate the new opacity
standard In the FEDERAL RZGXSTEB.
2. In { 60.62, paragraph (a) (2) Is re-
vised to read as follows:
§ 60.62 • Standard for partieulate matter.
(a) • • • • . ...
(2) Exhibit greater than 20 percent
opacity.
3. Appendix A—Reference Methods Is
amended by revising Reference Method
9 as follows:
A—REFERENCE METHODS .--
METHOD B—VISUAL DETKBimrATZOtt OP THE
OPACITY OP HUSSIONS POOX STATIONASY
SOURCES
Many stationary sources discharge visible
emissions Into the atmosphere; these emis-
sions are usually in the shape of a plume.
This method Involves the determination of
plume opacity by qualified observers. The
method Includes procedures for the training
and certification of observers, and procedures
to be used In the field for determination of
plume opacity. The Appearance of a plum* aa
viewed by an observer depends upon a num-
ber of variables, some of which may be con-
trollable and tome of which may not be
controllable In the field. Variables which am
be controlled to an extent to which they no
longer «xert a significant Influence .upon
plume appearance Include: Angle of the ob-
server with respect to the plume; angle of tb»
observer with respect to the sun; point of
• observation of attached and detached steam
plume; and angle of the observer with re-
spect to a plume emitted from a rectangular
stack with a large length to width ratio. The
method Includes specific criteria applicable
to these variables.
Other variables which may not be control-
lable In the field are luminescence and color
contrast between the plume and the back-
ground against which the plume is viewed.
These variables exert an Influence upon the
appearance of a plume as viewed by an ob-
server, and can affect the ability of the ob-
server to accurately assign opacity values
to the observed plume. Studies of the theory
of plume opacity and field studies have dem-
onstrated that a plume Is most visible and
presents the greatest apparent opacity when
viewed against a contrasting background: It
follows from this, and Is confirmed by field
trials, that the opacity of a plume, viewed
under conditions where a contrasting back-
ground Is present can be assigned with the
greatest degree of accuracy. However, the po-
tential for a positive error Is also the greatest
when a plume Is viewed under such contrast-
Ing conditions. Under conditions presenting
s> less contrasting background, the apparent
opacity of a plume Is lew and approaches
zero as the color and luminescence- contrast
decrease toward zero. As a result, significant
negative bias and negative errors can be
made when a plume Is viewed under less
contrasting conditions. A negative bias de-
• creases rather than Increases the possibility
that a plant operator wul be cited for a vio-
lation of opacity standards, due to observer
error.
Studies have been undertaken to determine
the magnitude of positive errors which can
be made by qualified observers while read-
Ing plumes tinder contrasting conditions and
using the procedures set forth In this
method. The results of these studies (field
trials) which involve a total of 769 sets of
25 readings each are as follows:
(1) For black plumes (133 sets at a smoke
generator), 100 percent of the sets were
read with a positive error1 of less than 7.6
percent_opaclty; 09 percent were read with
a positive error of leas than 5 percent opacity.
(2) For white plumes (170 sets at a smoke
generator, 168 seta at a coal-fired power plant,
298 sets at a sulfurlc acid plant), 99 percent
of the seta were read with a positive error of
less than 7.5 percent opacity; 95 percent were
read with a positive error ofless than. 6 per-
cent opacity.
Th» positive observational error associated
•with an average of twenty-five readings Is
therefore established. The accuracy of- the
method,must be taken Into account-when
determining possible violations of appli-
cable opacity standards.
1. Principle and applicability.
1.1 Principle. The opacity of emissions
from stationary sources is determined vis-
ually by a qualified observer. -
1.2 Applicability. This method la appli-
cable for the determination of the opacity
of emissions from stationary sources pur-
suant to i 60.11 (b) and for qualifying ob-
servers for visually determining opacity of
emissions. • - : , - .
• 2. Procedures. The observer qualified to
accordance with paragraph 3 of this method
shall use the following procedures for vis-
ually determining the opacity of ezDlodons:
1Por a set, "positive error=BVer»ge opacity
determined by observers* 20 observations—
average opacity determined-from tonsmls-
soawUr** aa recording*.
• 3.1 Position.* The qualified observer
stand at a distance sufflclant to provide a
clear, view of the emissions with the sun
oriented in the 140* sector to his back. Con-
sistent with -maintaining the above, require-
ment, the observer shall, as much as possible.
make his observations from a position sucL
that his. line of vision Is approximately
perpendicular to the plume direction, and
when observing opacity of emissions, from
rectangular outlets (e.g. roof monitors, open
bagbouses, nonclrcular stacks), approxi-
mately perpendicular to the longer axis of
the outlet. The observer's »no of sight should
not Include more """» one plume at a time
when multiple stacks are Involved, and In
any case the observer should make his ob-
servations with his line of sight perpendicu-
lar to the longer axis of such a set of multi-
ple stacks (e.g. stub'stacks on baghouaes).
2.2 Field records. The observer shall re-
cord the name of the plant, emission loca-
tion, type faculty, observer's .name and
affiliation, and the date on a field data sheet
(Figure 0-1). The time, estimated distance
to the emission location, approximate wind
direction, estimated wind speed, description
of the sky condition (presence and color ol
clouds), and plume background are recorded
on a field data sheet at the time.opacity read-
Ings are Initiated and completed.
2.3 Observations... Opacity observations
shall be made at the point of greatest opacity
In that portion of the plume where con-
densed water vapor Is not present. The ob-
server shall not look continuously at the
plume, but Instead shall observe the plume
momentarily a* 15-second Intervals.
2.3.1 Attached steam plumes. When con-
densed water vapor Is present within the
plume as it emerges from the emission out-
let, opacity observations shall be mada be-
yond the point In the plume at which con-
densed water vapor Is no longer visible. The
observer shall record the approximate dis-
tance from the emission outlet to the point
In the plume at which the observations are
made. . .' • • • '. •
233 Detached steam plume. When water
vapor In the plume condenses and- becomes
visible at a distinct distance from the emis-
sion outlet, the opacity of emissions should
be evaluated at the emission outlet prior to
the condensation of water vapor and the for-
mation of the steam plume. . • • •'
2.4 Recording observations. Opacity ob-
servations shall be recorded to the nearest 3
percent at IB-second Intervals on an ob-
servational record sheet. (See Figure 9-2 for
an example.) A minimum of 24 observations
shall be recorded. Each momentary observa-
tion recorded shall-be deemed to represent
the average opacity of emissions for a 15-
second period. - .
2.5 Data Reduction. Opacity shall be de-
termined as an:-average of 24 consecutive
observations recorded at 15-second intervals.
Divide- the observation* recorded on the rec-
ord sheet Into sets of 24 consecutive obser-
vations. A set Is composed of any 24 con-
secutive observations. Sets need not be con-
secutive In time and.In no case shall two
sets overlap. For each set of 24 observations,
calculate the average by summing the opacity
of the 24 observations and dividing this stun
by 24. If an applicable standard specifies an
averaging time requiring more than 24 ob-
servations, calculate the average for all ob-
servations made during the specified time
period. Record the average opacity on a record
sheet. (See Figure 9-1 for an example.)
3. QuaHflcatlom and tenting.
• ' 3.1 Certification requirements. To receive
certification as a qualified observer, a can-
didate must be tested and demonstrate the
ability to assign opacity readings in 5 percent
Increments to 26 different black plumes &ad
35 different white plunua. with an error
FEDERAL REGISTER VOL. .39, NO. 219~-TUESDAY. J4OVEMBE* .U, 1974.
IV-5 3
-------
RULES AND REGULATIONS
39875
.not to exceed IB «rcent opacity on any one
• reading and an • erage error not to exceed
7.6 percent opac In each category. Candi-
dates shall be tetibdd according to the pro-
cedures described in paragraph 3.3. Smoke
generator*, used pursuant to paragraph 8.2
shall be equipped with a smoke meter which
.•neets the requir- ments of paragraph 34Jl '
. The certification shall be valid for a period
' of 6 months, at wl ch tune the qualification
procedure must be repeated by any observer
in order to retain certification, _ '
• n 2 Certification procedure. The certlfica-
t *Bst consists of showing the candidate a
complete .tin of 60 plumes—25 Mack plumes
and 25 crtiite plumes—generated by a smoke
generate Plumes within each set of 26 black
and £J wb.'o runs shall be presented In ran-
-dom order The candidate assigns an opacity
value to each plume and records his obser-
vation on a suitable form. At the completion,
of each run of 60 readings, the score of the
candidate is determined. If a candidate falls
to qualify, the complete run of 50 readings
must be repeated in any retest. The smoke
test may be administered as part of a smoke
school or training program, and may be pre-
ceded by training or familiarization runs of
the smoke generator during which candidates
are shown black and white plumes of known
opacity.
. S3 Smoke generator specifications. Any
smoke generator used for the purposes of
paragraph 3.2 shall be equipped with a smoke
meter installed to measure opacity across
the diameter of the smoke generator stock.
The smoke meter output shall display in-
stack opacity based upon a pathlengtti equal
to the stack exit diameter, on a full 0 to 100
percent chart recorder scale. The smoke
meter optical design and performance shell
meet the specifications shown iu Table 0-1.
The smoke meter shall be calibrated as pre-
scribed in paragraph 3.3.1 prior to the con-
duct of each smoke reading test. At the
completion, of «- ;h test, the zero and span
drift shall „• checked and if the drift ex-
ceeds ±1 percent opacity, the condition shall
be corrected prior to conducting any subse-
quent test runs. The smoke meter shall be
demonstrated, at the time of installation, to
meet the specifications listed in Table 9-1.
This demonstration shall be repeated fol-
lowing any subsequent repair or replacement
of the photocell or associated electronic cir-
cuitry Including the chart recorder or output
meter, or every 6 months, whichever occur*
first.
TARLB B-l—SMOKE METEB DESIGN AND
I SPECIFICATIONS
Specification
Incandescent lamp
Derated at nominal
rated voltage.
Parameter:
a. Light •ource...
Parameter: .
b. Spectral response Photoplo (daylight
of photocell.' ; spectral response of
. the human eye—
• '.' reference 4.3).
c. Angle of view IS*' mMimmm total
- . angle.
d. Angle • of projec- Ifi' maximum total
tlon. .- angle.
e. Calibration error. ±3% opacity, maxl-
-• • . - . mum.
I. Zero and span ±1% opacity, 80
drift. ; ' minutes. . '
g. Response time... £6 seconds.
3.3.1 Calibration. The amolr© meter la
calibrated after allowing ft minimum of 80
minutes warmup by alternately producing
simulated opacity of 0 percent and 100 per-
cent. When stable response at 0 percent or
100 percent is noted, the smoke meter is ad-
justed to produce an output of 0 percent or
100 percent, as appropriate. This calibration
shall be repeated until stable 0 percent and
100 percent readings are produced without
adjustment. Simulated 0 percent and 100
percent opacity values may be produced by
alternately switching the power to the light
source on and off while the smoke generator
la not producing smoke.
3.3.2 Smoke meter evaluation. The smoke
meter design and performance are to be
evaluated as follows:
332.1 Light source. Verify from manu-
facturer's data and from voltage measure-.
ments made at the lamp, an installed, that
the lamp is operated within ±5 percent of
the nominal rated voltage.
8.3.2.2 Spectral response of photocell.
Verily from manufacturer's data that the
photocell has a photoplc response; I.e., the
spectral sensitivity of the cell shall closely
approximate the standard spectral-luminos-
ity curve for photoplc vision which is refer-
enced in (b) of Table 9-1.
3.3.2.3 Aufrle of view. Check construction
geometry to ensure that the total angle of
view of the smoke plume, as seen by the
photocell, does not exceed 15'. The total
angle of view may be calculated from: j=2
tan-* d/2L. where «=total angle of view; .
d=tne sum of the photocell dlameter+the
diameter of the limiting aperture: and
L=the distance from the photocell to the
limiting aperture. The limiting aperture la
the point In the path between the photocell
and the smoke plume where the angle of
view U most restricted. In amok* generator
smoke meter* this is normally en, orifice
plate. .
, 8.8.2.4 Angle of projection, f jck con-
struction geometry.to ensure thai the total
angle of projection of the lamp on the
•moke plume does not exceed 16*. The total
• angle of projection may be calculated from:
4=2 tan-1 d/2L, where 6= total angle of pro-
jection; d= the sum of the length of tUc
lamp filament + the diameter of **** iimit-.ttig
aperture; and L= the distance from the lamp
to the limiting aperture. •"•'.'
3.8.2.6 Calibration error. Using neutral -
density filters of known opacity, check the
error between, the actual response and the
theoretical linear response of the smoke
meter. This check is accomplished by first
calibrating the smoke meter according to
3.S.1 and then inserting a series of three
neutral-density filters of i^wn'"*' opacity of
20. 60, and 76 percent In the smoke meter
pathlength. Filters calibarted within ±Z per-
cent shall be used. Care should be taken
when inserting the filters to prevent stray
light from affecting the meter. Make a total
of five nonconsecuttve readings for each
filter. The marlmnni error on any one read-
Ing shall be 3 percent opacity.
3.3.2.6 Zero and span drift. -Determine
the zero and span drift by calibrating and
operating the smoke generator in a normal
manner over a 1-hour period. The drift la
measured by checking the zero and span at
the end of this period.
3.3.2.7 Response time. Determine the re-
sponse time by producng the series of five
simulated 0 percent and 100 percent opacity
values and observing the time required to
reach stable response. Opacity values of 0
percent and 100 percent may be simulated
by alternately switching the power to the
light source off and on while the smoke
generator is not operating.
4. References.
4.1 Air Poll a. Control District Rules
and Begulatio—. Los Angeles County Air
Pollution Control District, Regulation IV,
Prohibitions, Rule 50.
42 Weisburd. Melvin I., Field Operations
and Enforcement Manual for Air, U.B. Envi-
ronmental Protection Agency, Research Tri-
angle Park. N.C, APTD-1100. August 1972.
pp. 4.1-4 £0.
i3 Condon, E. tr., and Odishaw, IL. Band-
book of Physios, McGraw-Hill Co.. N.T, N.T,
1956. Table 8.1. p. 6-&L
FEDEtM JlEGISTEt, VOL 3t, NO. J1»—TUESDAV, NOVIMMTIS, W4
IV-5 4
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w
to
COIPANY
LOCATION
TEST NUMBER,
DATE
TYPE FACILITY^
CONTROL DEVICE
FIGURE 9 1
RECORJ) OF VISUAL. DETERMINATION Of OPACITY
PAGE of_
HOURS OF OBSERVATION
OBSERVER, __
OBSERVER CERTIFICATION DATE_
OBSERVER AFFILIATION,
POINT OF EMISSIONS.^
HEIGHT:OR DISCHARGE POINT.
I
01
Ol
CLOCK TIME
OBSERVER LOCATION
Distance to Discharge
Direction from Discharge
Height of Observation Point
BACKGROUND DESCRIPTION
VEATHER CONDITIONS
Hind Direction
Wind Speed
4 . •
Ambient Temperature
SKY CONDITIONS (clear'.
overcast, X clouds, etc.)
PLUME DESCRIPTION
Color
Distance Visible
OTHER INFORIIATIOM'
Initial
Final
SUMMARY OF AVERAGE OPACITY
Set
Number
i, ... ^
TV
Start— End . .
_
Opacity • .
Sum .
Average
Readings ranged from
.to
opacity1
The source va$/was not in compliance with .at
the time evaluation was made.
I
p
JO
m
1
-------
FIGURE 9-2 OBSERVATION RECORD
PAGE OF,
COMPANY
LOCATION
TEST NUMBS"
WE
OBSERVER
TYPE FACILITY
POINT OF
tn
o^
Hr.
•
'
.
••: "
' -
•
Mln.
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
'19
20
21
22
23
24
25
26
27
28
29
0
Seconds
15
30
4b
..
,. •
'
1 STEAM PLUME
(check 1f a ^Hcable)
Attached
Detached
,•
.
COMMENTS
i
FIGURE 9-2 0
(Con
.COMPANY
LOCATION
TEST
DATE
•Hr.
NUMBER
M1n.
30
31
32_,
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
Seconds
0
Ib
30
4bi
(eh
At
IFBDoc.7«
OBSERVATION RECORD
PAGE OF,
OBSERVER .
TYPE FACIUYV
POINT OF EMISSlONT
IB
m
O
c
IFB Doc.74-28160 Filed ll-il-74;8:45 am]
FEDERAL REGISTER, VOL. 39, NO. 219—TUESDAY, NOVEMBER U, 1974
-------
RULES AND REGULATIONS
2S03
' '
PART 6O—STANDARDS OF PERFORM-
ANCE FOR NEW STATIONARY SOURCES
Coal Refuse .
On December 23. 1971 (36 FR 24876).
pursuant to section 111 of the Clean Air
Act, tu amended, the Administrator
promulgated standards of performance
for nitrogen oxides emissions from fossil
fuel-fired steam generators of more than
63 million kcal per hour (250 million Btu
per hour) heat input. The purpose of
this amendment is to clarify the applica-
bility of $60.44 with regard to units
burning significant amounts of coal
refuse.
Coal refuse is the low-heat value, low-
volatile, high-ash content waste sep-
arated from coal, usually at the mine
site. It can prevent restoration of the
land and produce acid water runoff. The
low-heat value, high-ash characteristics
of coal refuse preclude combustion ex-
cept in cyclone furnaces with current
technology, which because of the furnace
design emit nitrogen oxides (NO.) in
quantities greater than that permitted
by the standard of performance. Prelimi-
nary test results on an experimental unit
and emission factor calculations indi-
cate that NO, emissions would be two to
three times the standard of 1.26 g per
million cal heat input (0.7 pound per
million Btu). At the time of promulga-
tion of g 60.44 in 1971, EPA was unaware
of the possibility of burning coal refuse
in combination with other fossil-fuels,
and thus the standards of performance
were not designed to apply to coal refuse
combustion. However, since coal refuse is
a fossil fuel, as denned under ! 60.41 (b).
its combustion is included under the
present standards of performance.
Upon learning of the possible problem
of coal refuse combustion units meeting
the standard of performance for NOx,
the Agency investigated emission data,
combustion characteristics of the mate-
rial, and the possibility of burning it in
other than cyclone furnaces before con-
sideration was given to revising the
standards of performance. The Investi-
gation Indicated no reason to exempt
coal refuse-fired units from the partlcu-
late matter or sulfur dioxide standards of
performance, since achievement of these
standards is not entirely dependent on
furnace design. However, the investiga-
tion convinced the Agency that with cur-
rent technology it is not possible to burn
significant amount* of coal refuse and
achieve the NOx standard of perform-
ance. .•-•••
Combustion of coal refuse piles would
reduce the volume of a solid waste that
adversely affects the environment, would
decrease the quantity of coal that needs
to be mined, and would reduce acid water
drainage as the piles are consumed.
While NOx emissions from coal refuse-
fired cyclone boilers are expected to be
up to three times the standard of per-
formance, the predicted maximum
ground-level concentration Increase for
the only currently Planned coal refuse-
fired unit (173 MW) is only two micro-
grams NOx per cubic meter. This pre-
dicted increase would raise the total
ground-level concentration around this
source to only five micrograms NOx per
cubic meter, which is well below the na-
tional ambient standard. For these rea-
sons. S 60.44 is being amended to exempt
steam generating units burning at least
25 percent (by weight) coal refuss from
the NOx standard of performance. Such
units must comply with the sulfur di-
oxide and partlculate matter standards
of performance.
Since this amendment is a clarification
of the existing standard of performance
and is expected to only apply to one
source, no formal impact statement is
required for this rulemaking, pursuant to
section Kb) of the "Procedures for the
Voluntary Preparation of Environmental
Impact Statements" (39 FR 37419),
This action is effective on January 18.
1975. The Agency finds good cause exists
for not publishing this action as a notice
of proposed rulemaking and for maMng
it effective immediately upon publication
because:
1. The action is a clarification of ah
existing regulation and is not intended
to alter the overall substantive content
' of that regulation.
2. The action will affect only one
planned source and is not ever expected
to have wide applicability.
3. Immediate effectiveness of the ac-
tion enables the source involved to pro-
ceed with certainty. In rxmductlng its
affaire. '
(42 TJB.C. 18470-6,9)
Dated: January 8,1975.
JOHN QUAXLES,
Acting Administrator.
Part 60 of Chapter I, Title 40 of the
Code of Federal Regulations is amended
as follows:
" 1. Section 60.41 is amended by adding
paragraph (c) as follows:
60.41 Definition*. .
.'•'.'' • • '.» • •
(c) "Coal refuse" means waste-prod-
ucts of coal mining, cleaning, and coal
preparation operations (e.g. culm, gob,
etc.) containing Mai, matrix material.
clay, and other organic and inorganic
material.-.
2. Section 60.44 is amended by revising
paragraph* (a) (3> and (b) as follows:
60.44 Standard for nitrogen oxides.
(a) • • •
(3) 1.26 r per million cal heat input
(0.70 pound per million Btu) derived
from solid fossfl fuel {except lignite or
a solid fossil fuel containing 25 percent,
by weight, or more of coal refuse) .
(b) When different fossil fuels arc
burned simultaneously in any combina-
tion, the applicable standard shall be
determined by proration using the fol-
lowing formula:
X (036) -fy (0.64) +s (126)
where:
x it the percentage of total heat Input de-
rived, from gaseous fossil fuel.
y U the percentage of total heat input de-
rived from liquid fovil fuel, end
c is the percentage of total heat input de-
rived from •olid foatil fuel (except
lignite or a solid total fuel containing
25 percent, by weight, or more of cool
refuM). •'••..-
When lignite or a solid fossil fuel con-
taining 25 percent by weight, or more of
coal refuse is burned in combination with
gaseous, liquid or other solid fossil fuel,
the standard for nitrogen oxides does
not apply.
im Ooc.7*-l*44 niMljl-l(-76;t:4S am)
FBDEBAL UGIITEI, VOL 40. NO. II—THURSDAY,JANUAIY I*,
IV-5 7
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RULES AND REGULATIONS
§60.4 Address.
<») All requests, reports, applications.
other i
384-7]
SUBCHAPTER C—AIM MKXMMMS
PART 60—STANDARDS OF PERFORM-
ANCE FOR NEW STATIONARY SOURCES
Delegation of Authority to State of
. Washington
Pursuant to the delegation of authority
for the standards of performance for new
stationary sources (NSPS) to the State
of Washington on February 28.1975, EPA
is today amending 40 CFR 60.4 Address.
A notice announcing this delegation was
published on April 1,1975 (40 FR 14632).
The amended § 60.4 is set forth below..
The Administrator finds good cause
for making this rulemtUring effective im-
mediately as the cha ige is -an adminis-
trative change and not one of substan-
tive content. It imposes no additional
substantive burdens or the parties
affected.
This rulemaking is effective Immedi-
ately, and Is issued under the authority
of section 111 of the Clean Air Act, as
amended. 42 U.S.C. 1857c-6. -
Dated: April 2,1975.
ROGIK STRSLOW,
Assistant Administrator for
Air and Waste Management,
Part 60 of Chapter I, Title 40 of the
Code of Federal Regulations is amended
as follows:
Subpart A—General Previsions
1. Section 60.4 Is 'revised to read as
follows:
the Administrator pursuant to this part
•hall be submitted In. duplicate and ad-
dressed to the appropriate Regional Of-
fice of the Environmental Protection
Agency, to the attention of the Director.
Enforcement Division. The regional of-
fices are as follows:
Begion I (Connecticut. Maine, New Hamp-
shire. Massachusetts, Rhode Island. Ver-
mont), John P. Kennedy Federal Building,
Boston, Massachusetts 03303.
Begion n (New York. New Jersey, Puerto
Bloo. Virgin lalands), Federal Office-Build-
ing. 36 Federal Plaea (Foley Square). 'New
York, N.Y. 10007.
Begion m (Delaware, District of Columbia,
Pennsylvania. Maryland, Virginia. West Vir-
ginia), Curtla Building, Sixth and Walnut
Streets, Philadelphia, Pennsylvania 10108.
Begion XV' (Alabama.' Florida, Georgia.
Mississippi, Kentucky, North Cfrr""nn, South
Carolina. Tennessee), Suite 300, 1431 Peach-
tree Street, Atlanta, Georgia 80809.
Begion V (Illinois, Indiana. Minnesota.
Michigan. Ohio. Wisconsin). 1 North Wacker
Drive. Chicago. 'Illinois 80608.
Begion VI (Arkansas. Louisiana, New
Mexico, Oklahoma, Texas), 1600 Patterson
Street, Dallas, Texas 75201.
Begion VII (Iowa, Kansas, Missouri. Ne-
braska) . 1735 Baltimore Street, Kansas City,
Missouri 83108. • ' •
Begion VXTI (Colorado, Montana, North
Dakota, South Dakota, Utah, Wyoming). 196
Lincoln Towers, 1860 Tjn
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14.
RULES AND REGULATIONS
Title 40—Protection of Environment
CHAPTER I—ENVIRONMENTAL
PROTECTION AGENCY
|FBL 392-7)
PART 60—STANDARDS OF PERFORM-
ANCE FOR NEW STATIONARY SOURCES
Five Categories of Sources in the
Phosphate Fertilizer Industry
On October 22, 1974 (39 FR 37602),
under section 111 of the Clean Air Act,
as amended, the Administrator proposed
standards of performance for five new
affected facilities within the phosphate
fertilizer industry as follows: Wet-
process phosphoric acid plants, super-
phosphoric acid plants, diammonium
phosphate plants, triple superphosphate
plants, and granular triple superphos-
phate storage facilities.
Interested parties participated in the
rulemaking by sending comments to
EPA. The Freedom of Information Cen-
ter, Rm 202 West Tower, 401 M-Street,
SW., Washington, B.C. has copies of the-
oomment letters received and a summary
of the issues and Agency responses avail-
able for public inspection. In addition,
copies of the issue summary and Agency
responses may be obtained upon written
request from the EPA Public Informa-
tion Center (PM-215), 401 M Street, SW.,
Washington, D.C. 20460 (specify "Com-
ment Summary: Phosphate Fertilizer
Industry"). The comments have been
considered and where determined by the
Administrator to be appropriate, revi-
sions have been made to the proposed
standards, and the revised version of the
standards of performance for five source
categories within the phosphate fertilizer
industry are herein promulgated. The
principal revisions to the proposed stand-
ards and the Agency's responses to major
comments are summarized below.
DEFINITIONS
The comment was made that the desig-
nation of affected facilities (§§60.200,
60.210. 60.220. 60.230, and 60.240) were
confusing as written in the proposed
regulations. As a result of the proposed
wording, each component of an affected
facility could have been considered a
separate affected facility. Since this was
not the intent, the affected facility desig-
nations have been reworded. In the new
wording, the listing of components of an
affected facility is intended for identifi-
cation of those emission sources to which
the standard for fluorides applies. Any
sources not listed are not covered by the
standard. Additionally, the definition of
a "superphosphoric acid plant" has been
changed to include facilities which con-
centrate wet-process phosphoric acid to
66 percent or greater P..OI content in-
stead of 60 percent as specified in the
proposed regulations. This was the result
of a comment stating that solvent ex-
tracted acids could be evaporated to
greater than 60 percent P.O., using con-
ventional evaporators in the wet-process
phosphoric acid plant. The revision clar-
ifies the original intention of preventing
certain wet-process phosphoric acid
plants from being subject to the more
restrictive standard for superphosphoric
acid plants.
One commentator was concerned that
a loose interpretation of the definition of
the affected facility for diammonium
phosphate plants might result in certain
liquid fertilizer plants becoming subject
to the standards. Therefore, the word
"granular" lias been inserted before
"diammonium phosphate plant" in the
appropriate places in subpart V to clarify
the intended meaning.
Under the standards for triple super-
phosphate plants in §60.231 (b)-, the
term "by weight" has been added to the
definition of "run-of-pile triple super-
phosphate." Apparently it was not clear
as to whether "25 percent of which
(when not caked) will pass through a
16 mesh screen" referred to percent by
weight or by particle count.
OPACITY STANDARDS
Many commentators challenged the
proposed opacity standards on the
grounds that EPA had shown no correla-
tion between fluoride emissions and
plume opacity, and that no data were
presented which showed that a violation
of the proposed opacity standard would
indicate simultaneous violation of the
proposed fluoride standard. For the
opacity standard to be used as an en-
forcement tool to indicate possible vio-
lation of the fluoride standard, such a
correlation must be established. The
Agency has reevaluated the opacity test
data and determined that the correlation
is insufficient to support a standard.
Therefore, standards for visible emissions
for diammonium phosphate plants, triple
superphosphate plants, and granular
triple superphosphate storage facilities
have been deleted. This action, however,
is not meant to set a precedent re-
garding promulgation of visible emission
standards. The situation which necessi-
tates this decision relates only to fluoride
emissions. In the future, the Agency will
continue to set opacity standards for
affected facilities where such standards
are desirable and warranted based on
test data.
In place of the opacity standard, a pro-
vision has been added which requires an
owner or operator to monitor the total
pressure drop across an affected facility's
scrubbing system. This requirement will
provide an affected facility's scrubbing
system. This requirement will provide for
a record of the operating conditions of
the control system, and will serve as an
effective method for monitoring compli-
ance with the fluoride standards.
REFERENCE METHODS 13A AND 13B
Reference Methods 13A and 13B,
which prescribed testing and analysis
procedures for fluoride emissions, were
originally proposed along with stand-
ards of performance for the primary
aluminum industry (39 FR 37730). How-
ever, these methods have been included
with the standards of performance for
the phosphate fertilizer industry and the
the fertilizer standards are being prom-
ulgated before the primary aluminum
standards. Comments were received from
the phosphate fertilizer industry and the
primary aluminum industry as the meth-
ods are applicable to both industries. The
majority of the comments discussed pos-
sible changes to procedures and to equip-
ment specifications. As a result of these
comments some minor changes were
made. Additionally, it has been deter-
mined that acetone causes a positive
interference in the analytical procedures.
Although the bases for the standard are
not affected, the acetone wash has been
deleted in both methods to prevent po-
tential errors. Reference Method ISA has
been revised to restrict the distillation
procedure (Section 7.3.4) to 175°C in-
stead of the proposed 180°C in order to
prevent positive interferences .introduced
by sulfuric acid carryover in the distil-
late at the higher temperatures. Some
commentators expressed a desire,-to re-
place the methods with totally different
methods of analysis. They felt they
should not be restricted to using only
those methods published by the Agency.
However, in response to these comments,
an equivalent or alternative method may
be used after approval by the Adminis-
trator according to the provisions of
§ 60.8(b) of the regulations (as revised
in 39 FR 9308).
FLUORIDE CONTROL
Comments were received which ques-
tioned the need for Federal fluoride
control because fluoride emissions are lo-
calized and ambient fluoride concentra-
tions are very low. As discussed in the
preamble to the proposed regulations,
fluoride was the only pollutant other
than the criteria pollutants, specifically
named as requiring Federal action in
the March 1970 "Report of the Secre-
tary of Health, Education, and Welfare
to the United States (91st) Congress."
The report concluded that "inorganic
fluorides are highly irritant and toxic
gases" which, even in low ambient con-
centrations, have adverse effects on
plants and animals. The United States
Senate Committee on Public Works in
its report on the Clean Air Amendments
of 1970 (Senate Report No. 91-1196, Sep-
tember 17, 1970, page 9) included fluo-
rides on a list of contaminants which
have broad national impact and require
Federal action.
One commentator questioned EPA's
use of section 111 of the Clean Air Act, as
amended, as a means of controlling fluo-
ride air pollution, Again, as was men-
tioned in the preamble to the proposed
regulations, the "Preferred Standards
Path Report for Fluorides" (November
1972) concluded that the most appro-
priate control strategy is through section
111. A copy of this report is available
for inspection during normal business
hours at the Freedom of Infonnati: n
Center, Environmental Protection
Agency, 401 M Street, SW., Washington,
D.C.
Another objection was voiced concern-
ing the preamble statement that the
"phosphate fertilizer industry is a major
source of fluoride air pollution." Accord-
ing to the "Engineering and Cost Effec-
tiveness Study of Fluoride Emissions
FEDERAL REGISTER, VOL. 40, NO. 152—WEDNESDAY, AUGUST 6, 1975
IV-5 9
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(C
(Control" (Con ract EHSD 71-14) pub-
li'shedv-in Jam M-y 1972, the phosphate
fertilizer'. tndu»,,ry ranks near the top
of the list- of fluoride emitters in the
U.S., accouhtJngjJor nearly 14 percent
of the total soluble fluorides emitted
every year. The Agency contends that
these facts justify naming the phosphate
fertilizer industry a major source of
fluorides.
DIAMMONIUM PHOSPHATE STANDARD
One commentator contended that the
fluoride standard for diammonium phos-
phate "'ants could not be met under
certain .xtreme conditions. During pe-
riods of 'ugh air flow rates through the
scrubbing system, high ambient temper-
atures, and high ^fluoride content in
,'\sc'rubber ..liquor j-^tlie^'ycommentator sugr-
g'ested tfiat the standard would not be
met even by sources utilizing best dem-
onstrated control technology. This com-
ment was refuted for two reasons: (1)
The surmised extreme conditions would
not occur and (2) even if the conditions
did occur, the performance of the control
• ^system would be such as to meet the
staoadard anyway. Thus the fluoride
standard for diammonium phosphate
plants was not revised.
POND WATER STANDARDS
The question of the standards for pond
water was raised in the comments. The
commentator felt that it would have
been more logical if the Agency had post-
poned proposal of the phosphate fer-
tilizer regulations until standards of per-
formance for pond water had also been
deciped upon '"stead of EPA saying that
su6K pond ..ater standards might be set
imvthe future. EPA researched pond
water standards along with the other
1 fertilizer standards, but due to the com-
plex nature of pond chemistry and a gen-
eral lack of available information, si-
multaneous proposal was not feasible.
Rather than delay new source fluoride
control regulations, possibly for several
;years, the Agency decided to proceed
with standards for five categories of
sources within the industry.
ECONOMIC IMPACT
As was indicr.' •••' l./'the comments re-
ceived, clariflcat. -f some of the
Agency's statemenL cmcerning the eco-
nomic impact of the .. andards is neces-
sary. First, the staterm t that "for three
0f the five standard.1: .here will be no
increase in power consumption over that
which results from State and local stand-
\ards" is misleading as written in the
preamble to the proposed regulations.
> The statement should have been qualified
;jin that this conclusion was based on pro-
jected construction in the industry
through 1980, and was not meant to be
. applicable past that time. Second, some
• comments suggested that the cost data in
the background document were out of
.V; •••.j.Of course the time between the
•':• i.he 'g of economic data and the pro-
* ; I'o. regulations may be as long as a
year or two because of necessary inter-
' mediate steps in the standard setting
', process, however, the economic data are
Vleveloped with future industry growth
RULES AND REGULATIONS
and financial status in mind, and there-
fore, the analysts should be viable at the
time of standard proposal. Third, an ob-
jection was raised to the statement that
"the disparity in cost between triple
superphosphate and diammonium phos-
phate will only hasten the trend toward
production of .diammonium phosphate."
The commentator felt that EPA should
not place itself in a position of regulating
fertilizer production. In response, 'the
Agency does not set standards to regu-
late production. The standards are set to
employ the best system of emission re-
duction considering cost. The standards
will basically require use of a packed
scrubber for compliance in each of the
five phosphate fertilizer source catego-
ries. In this instance, control costs (al-
though considered reasonable for both
source categories) are higher for triple
superphosphate plants than for diam-
monium phosphate plants. The reasons
for this are that (1) larger gas volumes
must be scrubbed in triple superphos-
phate facilities and (2) triple suprephos-
phate storage facility emissions must also
be scrubbed. However, the greater costs
can be partially offset in a plant produc-
ing both granular triple superphosphate
and diammonium phosphate with the
same manufacturing facility and same
control device. Such a facility can op-
timize utilization of the owner's capital
by operating his phosphoric acid plant at
full capacity and producing a product
mix that will maximize profits. The in-
formation gathered by the Agency indi-
cates that all new facilities equipped to
manufacture diammonium phosphate
will also produce granular triple super-
phosphate to satisfy demand for direct
application materials and exports.
CONTROL op TOTAL FLUORIDES
Most of the commentators objected to
EPA's control of "total fluorides" rather
than "gaseous and water soluble flu-
orides." The rationale for deciding to set
standards for total fluorides is presented
on pages 5 and 6 of volume 1 of the back-
ground document. Essentially the ra-
tionale is that some "insoluble" fluoride
compounds will slowly dissolve if allowed
to remain in the water-impinger section
of the sample train. Since EPA did not
closely control the time between capture
and filtration of the fluoride samples, the
change was made to Insure a more ac-
curate data base. Additional comments on
this subject revealed concern that the
switch to total fluorides would bring
phosphate rock operations under the
standards. EPA did not intend such op-
erations to be controlled by these regula-
tions, and did not include them in the
definitions of affected facilities; however,
standards for these operations are cur-
rently under development within the
Agency.
MONITORING REQUIREMENTS
Several comments were received with
regard to the sections requiring a flow
measuring device which has an accuracy
of ± 5 percent over its operating range.
The commentators felt that this accu-
racy could not be met and that the
capital and operating costs outweighed
.13153
anticipated utility. First of all, "weigh-
belts" are common devices in the phos-
phate fertilizer industry as raw material
feeds are routinely meas-.jd. EPA
felt there would be no economic impact
resulting from this requirement because
plants would have normally installed
weighing devices anyway. Second, con-
tacts with the Industry led EPA to be-
lieve that the ± 5 percent accuracy re-
quirement would be easily met, and a
search of pertinent literature showed
that weighing devices with ± 1 percent?:
accuracy are commercially available. 'T
PERFORMANCE TEST PROCEDURES ,
Finally some comments specifically
addressed § 60.245 (now'§,60.244) of the
proposed granular triple superphosphate
storage facility standards. Tlie^first two
remarks contended that it ,is ^impossible
to tell when the storage building is filled
to at least 10 percent p£" the building
capacity without requiring an expensive^
engineering survey, and that it was also
impossible to tell how much triple super-
phosphate in the building Is fresh and
how much is over 10 days old. EPA's ex-
perience has been that plants typically
make surveys to determine the amount
of triple superphosphate stored, .and
typically keep good records of the move-
ment of triple superphosphate into and
out of storage so that it Is possible to
make a good estimate of the age and
amount of product. In light of data
gathered during testing, the Agency
disagrees with the above contentions and
feels the requirements are reasonable. A
third comment stated that § 60.244 (pro-
posed § 60.245) was top restrictive, could
not be met with partially filled storage
facilities, and that the 10 percent re-
quirement was not valid or practical. .In
response, the rr 'rement of 8 60.244(d)
(1) is that "' • ist 10 percent of the
building cap.. /" contain granular
triple superphosphate. This means that,
for a performance test, an owner or op-
erator could have more than 10 percent
of the building filled. In fact it is to his
advantage to have more than 10 percent
because of the likelihood of decreased
emissions (in uni s of the standard) as
calculated by the equation in § 60.244(g).
The data obtained by the Agency
show that the standard can be met with
partially filled buildings. One commenta-
tor did not agree with the requirement in
§ 60.244(e) [proposed § 60.245 (e) 1 to
have at least five days maximum produc-
tion of fresh granular triple superphos-
phate in the storage building before a
performance test. The commentator
felt this section was unreasonable
because it dictated production schedules
for triple superphosphate. However,
this section applies only when the re-
quirements of § 60.244(d) (2) [proposed
§ 60.245(d)(2)l are not met. In ad-
dition this requirement is not unreason-
able regarding production schedules
because performance tests are not re-
quired at regular intervals. A perform-
ance test is conducted after a facility
begins operation; additional perforrti7
ance tests are conducted only when the
facility is suspected of violation of the
standard of performance.
FEDERAL REGISTER, VOL 40. NO. 152—WEDNESDAY, AUGUST 6. 1975
IV-60
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33154
RULES AND REGULATIONS
Effective date. In accordance with sec-
tion 111 of the Act, these regulations pre-
scribing standards of performance for
the selected stationary sources are effec-
tive on August 4, 1975, and apply to
sources, at which construction or modifi-
cation commenced after October 22,1974.
' RUSSELL E. TRAIN,
Administrator.
JULY 25. 1975.
Part 60 of Chapter I, Title 40 of the
Code of Federal Regulations is amend-
ed as follows:
1. The table of sections is amended by
adding Subparts T, U, V, W, and X and
revising Appendix A to read as follows:
Subpart T—Standards of Performance for the
Phosphate Fertilizer Industry: Wet Process
Phosphoric Acid Plants
60.200 Applicability and designation of
affected facility.
60.201 Definitions.
60.202 Standard for fluorides.
60.203 Monitoring of operations.
60.204 Test methods and procedures.
Subpart U—Standards of Performance for the
Phosphate Fertilizer Industry: Superphosphoric
Acid Plants
60.210 Applicability and designation of
affected facility.
C0.211 Definitions.
60.212 Standard for fluorides.
60.213 Monitoring of operations.
60.214 Test methods and procedures.
Subpart V—Standards of Performance for the
Phosphate Fertilizer Industry: Dlammonium
Phosphate Plants
60.220 Applicability and designation of
affected facility.
60.221 Definitions.
60.222 Standard for fluorides.
60.223 Monitoring of operations.
60.224 Test methods and procedures.
Subpart W—Standards of Performance for the
Phosphate Fertilizer Industry: Triple Super-
phosphate Plants
60.230 Applicability and designation of af-
fected facility.
60.231 Definitions.
60.232 Standard for fluorides.
60.233 Monitoring of operations.
60.234 Test methods and procedures.
Subpart X—Standards of Performance for the
Phosphate Fertilizer Industry: Granular Triple
Superphosphate Storage Facilities
60.240 Applicability and designation of af-
fected facility.
60.241 Definitions.
60.242 Standard for fluorides.
60.243 Monitoring of operations.
60.244 Test methods and procedures.
APPENDIX A—REFERENCE METHODS
Method 1—Sample and velocity traverses for
stationary sources.
Method 2—Determination of stack gas ve-
locity and volumetric flow rate (Type S
pltot tube).
Method 3—Gas analysis for carbon dioxide,
excess air, and dry molecular weight.
Method 4—Determination of moisture In
stack gases.
Method 5—Determination of partlculate
emissions from stationary sources.
Method 6—Determination of sulfur dioxide
emissions from stationary sources.
Method 7—Determination of nitrogen oxide
emissions from stationary sources.
Method 8—Determination of sulfurlc acid
mist and sulfur dioxide emissions from
stationary sources.
Method 9—Visual determination of the opac-
ity of emissions from stationary sources.
Method 10—Determination of carbon monox-
ide emissions from stationary sources.
Method 11—Determination of hydrogen sul-
fide emissions from stationary sources.
Method 12—Reserved.
Method 13A—Determination of total fluoride
emissions from stationary sources—
SPADNS Zirconium Lake Method.
Method 13B—Determination of total fluoride
emissions from stationary sources—Spe-
cific Ion Electrode Method.
2. Part 60 is amended by adding sub-
parts T, U, V, W. and X as follows:
Subpart T—Standards of Performance for
the Phosphate Fertilizer Industry: Wet-
Process Phosphoric Acid Plants
§ 60.200 Applicability and designation
of affected facility.
The affected facility to which the pro-
visions of this subpart apply is each wet-
process phosphoric acid plant. For the
purpose of this subpart, the affected
facility includes any combination of: re-
actors, filters, evaporators, and hotwells.
§ 60.201 Definitions.
As used In this subpart, all terms not
defined herein shall have the meaning
given them in the Act and in subpart A
of this part.
(a) "Wet-process phosphoric acid
plant" means any facility manufactur-
ing phosphoric acid by reacting phos-
phate rock and acid.
(b) "Total fluorides" means elemental
fluorine and all fluoride compounds as
measured by reference methods specified
in § 60.204, or equivalent or alternative
methods.
(c) "Equivalent P^Ot feed" means the
quantity of phosphorus, expressed as
phosphorous pentoxide, fed to the proc-
ess.
§ 60.202 Slandurd for fluorides.
(a) On and after the date on which
the performance test required to be con-
ducted by § 60.8 is completed, no owner
or operator subject to the provisions of
this subpart shall cause to be discharged
into the atmosphere from any affected
facility any gases which contain total
fluorides in excess of 10.0 g/metric ton
of equivalent P,O& feed (0.020 Ib/ton).
§ 60.203 Monitoring of operations.
fa) The owner or operator of any wet-
process phosphoric acid plant subject to
the provisions of this subpart shall in-
stall, calibrate, maintain, and operate a
monitoring device which can be used to
determine the mass flow of phosphorus-
bearing feed material to the process. The
monitoring device shall have an accu-
racy of ±5 percent over its operating
range.
(b) The owner or operator of any wet-
process phosphoric acid plant shall
maintain a daily record of equivalent
PiOs feed by first determining the total
mass rate in metric ton/hr of phosphorus
bearing feed using a monitoring device
for measuring mass flowrate which meets
the requirements of paragraph (a) of
this section and then by proceeding ac-
cording to § 60.204(d) (2).
(c) The owner or operator of .any wet-
process phosphoric acid subject to the
provisions of this part shall install, cali-
brate, maintain, and operate a monitor-
ing device which continuously measures
and permanently records the total pres-
sure drop across the process scrubbing
system. The monitoring device shall have
an accuracy of ±5 percent over its op-
erating range.
§ 60.204- Test methods and procedures.
(a) Reference methods in Appendix A
of this part, except as provided In 5 60.8
(b), shall be used to determine compli-
ance with the standard prescribed in
§ 60.202 as follows:
.(1) Method ISA or 13B for the concen-
tration of total fluorides and the asso-
ciated moisture content,
(2) Method 1 for sample and velocity
traverses,
(3) Method 2 for velocity and vol-
umetric flow rate, and
(4) Method 3 for gas analysis.
(b) For Method 13A or 13B, the sam-
pling time for each run shall be at least
60 minutes and the minimum sample
volume shall be 0.85 dscm (30 dscf) ex-
cept that shorter sampling times or
smaller volumes, when necessitated by
process variables or other factors, may
be approved by the Administrator.
(c) The air pollution control system
for the affected facility shall be con-
structed so that volumetric flow rates
and total fluoride emissions can be ac-
curately determined by applicable test
methods and procedures.
(d) Equivalent P:O, feed shall be de-
termined as follows:
(l) Determine the total mass rate in
metric ton/hr of phosphorus-bearing
feed during each run using a flow
monitoring device meeting the require-
ments of 5 60.203 (a) .
(2) Calculate the equivalent P,O> feed
by multiplying the percentage P,OB con-
tent, as' measured by the spectr.ophoto-
metric molybdovanadophosphate method
(AOAC Method 9), times the total mass
rate of phosphorus-bearing feed.. AOAC
Method 9 is published in the Official
Methods of Analysis of the Association
of Official Analytical Chemists, llth edi-
tion, 1970, pp. 11-12. Other methods may
be approved by the Administrator.
(e) For each run, emissions expressed
in g/metric ton of equivalent PiO5 feed
shall be determined using the following
equation:
(C,Q.) 10-'
where:
E = Emissions of total fluorides In g/
metric ton of equivalent P.Ol
feed.
C, — Concentration of total fluorides In
mg/dscm as determined by
Method 13A or 13B.
Q, = Volumetric flow rate of the effluent
gas stream In dscm/hr as deter-
mined by Method 2.
10-' = Conversion factor for mg to g.
M !•,»,. = Equivalent P,O, feed In metric
ton/hr as determined • by i 60.-
204(d).
FEDERAL REGISTER, VOL. 40, NO. 152—WEDNESDAY, AUGUST 6, 1975
IV-61
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RULES AND REGULATIONS
33155
Subpart U—Star, Sards of Performance for
the Phosphate ertilizer Industry: Super-
phosphoric Acid Plants
§ 60.210 Applicability and designation
of affected facility.
The affected facility to which Uie pro-
visions of this subpart apply is each
.superphosphoric acid plant. For the pur-
pose of this subpart, the affected facility
includes any combination of: evapora-
. ;, hotwells, acid sumps, and cooling
tanks.
§60.211 Definitions.
As useu In this subpart, all terms not
defined h ;rein. shall have the meaning
given them In the Act and in subpart A
of this part.
(a) "Superphosphoric acid plant"
means any facility which concentrates
wet-process phosphoric acid to 66 per-
cent or greater P.O., content by weight
for eventual consumption as a fertilizer.
(b) "Total fluorides" means elemen-
tal fluorine and all fluoride compounds
as measured by reference methods spe-
cified in § 60.214, or equivalent or alter-
native methods.
(c) "Equivalent P,.O.-, feed" means the
quantity of phosphorus, expressed as
phosphorous pentoxide, fed to the
process.
§ 60.212 StaniJnril for fluorides.
(a) On and after the date on which
the performance test required to be con-
ducted by § 60.8 is completed, no owner
or operator subject to the provisions of
this subpart shall cause to be discharged
into the atmosphere from any affected
facility an" ;,oses which contain total
fluoride* ..i excess of 5.0 g/metric ton of
equivalent P=On feed (0.010 Ib/ton).
§ 60.213 Monitoring of operations.
(a) The owner or operator of any
superphosphoric acid plant subject to
the provisions of this subpart shall in-
stall, calibrate, maintain, and operate
a flow monitoring device which can be
used to determine the mass flow of
phosphorus-bearing feed material to the
process. The flow monitoring device shall
have an accuracy of ± 5 percent over its
operating range.
(b) The owm or operator of any
superphosphoric i.Jci plant shall main-
tain a daily record of equivalent P,-O.-.
feed by first determining the total mass
rate in metric ton/)" of phosphorus-
bearing feed using a liow monitoring de-
vice meeting the requirements of para-
graph (a) of this section and then by
proceeding according to § 60.214(d) (2).
(c) The owner or operator of any
superphosphoric acid plant subject to the
provisions of this part shall install, cali-
brate, maintain, and operate a monitor-
ing device which continuously measures
and permanently records the total pres-
sure drop across the process scrubbing
•••stem. The monitoring device shall have
rui accuracy of ± 5 percent over its
operating range.
§ 60.214 Test methods and procedures.
(a^ Reference methods in Appendix
A of this part, except as provided in
§60.8(b), shall be used to determine
compliance with the standard prescribed
in § 60.212 as follows:
( 1 ) Method 13A or 13B for the concen-
tration of total fluorides and the asso-
ciated moisture content.
(2) Method 1 for sample and velocity
traverses,
(3) Method 2 for velocity and volu-
metric flow rate, and
(4) Method 3 for gas analysis.
(b) For Method 13A or 13:', the sam-
pling time for each run shall be at least
60 minutes and the minimum sample
volume shall be at least 0.85 dscm (30
dscf ) except that shorter sampling times
or smaller volumes, when necessitated by
process variables or other factors, may
be approved by the Administrator.
(c) The air pollution control system
for the affected facility shall be con-
structed so that volumetric flow rates and
total fluoride emissions can be accurately
determined by applicable test methods
and procedures.
(d) Equivalent P-Os feed shall be deter-
mined as follows:
(1) Determine the total mass rate in
metric ton/hr of phosphorus-bearing
feed during each run using a flow moni-
toring device meeting the requirements
of 560.213(a).
(2) Calculate the equivalent P,O: feed
by multiplying the percentage P/D; con-
tent, as measured by the spectrophoto^
metric molybdovanadophosphate method
(AOAC Method 9), times the total mass
rate of phosphorus-bearing feed. AOAC
Method 9 is published in the Official
Methods of Analysis of the Association of
Official Analytical Chemists, llth edition,
1970, pp. 11-12. Other methods may be
approved by the Administrator.
(e) For each run, emissions expressed
in g/metric ton of equivalent P.O., feed,
shall be determined using the following
equation:
.,(C.Q,) 10-'
A//-JO;
where :
£ = Emlsslons of total fluorides In g/
metric ton of equivalent P.f>.
feed.
C, = Concentration of total fluorides In
mg/dscm as determined by
Method 13A or 13B.
Q, = Volumetric flow rate of the effluent
gas stream In dscm/hr as deter-
mined by Method 2.
10-3:= Conversion factor for mg to g.
M;yj.z= Equivalent P.O, feed In metric
ton/hr as determined by 8 60.-
214(d).
Subpart V — Standards of Performance for
the Phosphate Fertilizer Industry: Diam-
monium Phosphate Plants
§ 60.220 Applicability and dcMgnation
of affected facility.
The affected facility to which the pro-
visions of this subpart apply is each
granular diammonium phosphate plant.
For the purpose of this subpart, the af-
fected facility includes any combination
of: reactors, granulators, dryers, coolers,
screens and mills.
§ 60.221 Definitions.
As used in this subpart, all terms not
defined herein shall have the meaning
given them in the Act and in subpart A
of this part.
(a) "Granular diammonium phos-
phate plant" means any plai.. manu-
facturing granular diammonium phos-
phate by reacting phosphoric acid with
ammonia.
(b) "Total fluorides" means elemental
fluorine and all fluoride compounds- as
measured by reference methods speci-
fied in § 60.224, or equivalent or alter-
native methods.
(c) "Equivalent P,Or, feed" means the
quantity of phosphorus, expressed as
phosphorous pentoxide, fed to the proc-
ess.
§ 60.222 Standard for fluorides.
(a) On and after the date on which
the performance test required to be con-
ducted by § 60.8 is completed, no owner
or operator subject to the provisions of
this subpart shall cause to be discharged
into the atmosphere from any affected
facility any gases which contain total
fluorides in excess of 30 g/metric ton of
equivalent P,O.-. feed (0.060 Ib/ton).
§ 60.223 Monitoring of operations.
(a) The owner or operator of any
granular diammonium phosphate plant
subject to the provisions of this subpart
shall install, calibrate, maintain, and
operate a flow monitoring device which
can be used to determine the mass flow
of phosphorus-bearing feed material to
the process. The flow monitoring device
shall have an accuracy of ±5 percent
over its operating range.
(b) The owner or operator of any
granular diammonium phosphate plant
shall maintain a daily record of equiv-
alent P;O... feed by first determining the
total mass rate in metric ton/hr of phos-
phorus-bearing f-^d using a flow moni-
toring device i :ng the requirements
of paragraph L i this section and then
by proceeding tu Cording to § 60.224(d)
(2).
The owner or operator of any
granular diammo'iium phosphate plant
subject to the provisions of this part shall
install, calibrate, maintain, and operate
a monitoring device which continuously
measures and permanently records, the
total pressure drop across the scrubbing
system. The monitoring device shall have
an accuracy of ±5 percent over its op-
erating range.
§ 60.22 I Test methods and procedures.
(a) Reference methods in Appendix A
of this part, except as provided for in
§ 60.8 (b), shall be used to determine com-
pliance with the standard prescribed in
§ 60.222 as follows:
(1) Method 13A or 13B for the con-
centration of total fluorides and the as-
sociated moisture content,
(2) Method 1 for sample and velocity
traverses,
(3) Method 2 for velocity and volu-
metric flow rate, and
(4) Method 3 for gas analysis.
(b) For Method 13A or 13B, the
sampling time for each run shall be at
least 60 minutes and the minimum
sample volume shall be at least 0.85 dscm
(30 dscf) except that shorter sampling
FEDERAL REGISTER. VOL. 40, NO. 152—WEDNESDAY, AUGUST 6, 1975
IV-6 2
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33156
RULES AND REGULATIONS
times or smaller volumes when neces-
sitated by process variables or other
factors, may be approved by the Ad-
ministrator.
(c) The air pollution control system
for the affected facility shall be con-
structed so that volumetric flow rates
and total fluoride emissions can be ac-
curately determined by applicable test
methods and procedures.
Equivalent Pad feed shall be de-
termined as follows:
(1) Determine the total mass rate In
metric ton/hr of phosphorus-bearing
feed during each run using a flow moni-
toring device meeting the requirements
of §60.223(a).
(2) Calculate the equivalent P^O.-. feed
by multiplying the percentage P..O, con-
tent, as measured by the spectrophoto-
metric molybdovanadophosphate method
(AOAC Method 9), times the total mass
rate of phosphorus-bearing feed. AOAC
Method 9 is published in the Official
Methods of Analysis of the Association
of Official Analytical Chemists, llth edi-
tion, 1970, pp. 11-12. Other methods may
be approved by the Administrator.
(e) For each run, emissions expressed
In g/metric ton of equivalent PsOi feed
shall be determined using the following
equation:
g_(C.Q.) 10-'
i Afr,oB
where:
E=Emissions of total fluorides In g/
metric ton of equivalent P,O,.
C, = Concentration of total fluorides" In
mg/dscm as determined by
Method 13A or 13B.
O., = Volumetric flow rate of the effluent
gas stream In dscm/hr as deter-
mined by Method 2.
10-»= Conversion factor for mg to g.
Jtfr,o,=Equlvalent P.X>, feed In metric
ton/hr as determined by i 60.-
224(d).
Subpart W—Standards of Performance for
the Phosphate Fertilizer Industry: Triple
Superphosphate Plants
§ 60.230 Applicability and designation
of affected facility.
The affected facility to which the pro-
visions of this subpart apply is each
triple superphosphate plant. For the
purpose of this subpart, the affected
facility includes any combination of:
Mixers, curing belts (dens), reactors,
granulators, dryers, cookers, screens,
mills and facilities which store run-of-
pile triple superphosphate.
§ 60.231 Definitions.
As used in this subpart, all terms not
denned herein shall have the meaning
given them in the Act and in subpart A
of this part.
(a) "Triple superphosphate plant"
means any facility manufacturing triple
superphosphate by reacting phosphate
rock with phosphoric acid. A rule-of-pile
triple superphosphate plant includes
curing and storing.
(b) "Bun-of-pile triple superphos-
phate" means any triple superphosphate
that has not been processed in a granu-
lator and is composed of particles at
least 25 percent by weight of which
(when not caked) will pass through a 16
mesh screen.
(c) "Total fluorides" means ele-
mental fluorine and all fluoride com-
pounds as measured by reference
methods specified in § 60.234, or equiva-
lent or alternative methods.
(d) "Equivalent P,O0 feed" means the
quantity of phosphorus, expressed as
phosphorus pentoxide, fed to the process.
§ 60.232 Standard for fluorides.
(a) On and after the date on which the
performance test required to be con-
ducted by § 60.8 is completed, no owner
or operator subject to the provisions of
this subpart shall cause to be discharged
into the atmosphere from any affected
facility any gases which contain total
fluorides in excess of 100 g/metric ton of
equivalent P£>, feed (0.20 Ib/ton).
§ 60.233 Monitoring of operations.
(a) The owner or operator of any triple
superphosphate plant subject to the pro-
visions of this subpart shall install, cali-
brate, maintain, and operate a flow moni-
toring device which can be used to deter-
mine the mass flow of phosphorus-bear-
ing feed material to the process. The flow
monitoring device shall have an accuracy
of ±5 percent over its operating range.
(b) The owner or operator of any
triple superphosphate plant shall main-
tain a daily record of equivalent PiOr, feed
by first determining the total mass rate
in metric ton/hr of phosphorus-bearing
feed using a flow monitoring device meet-
ing the requirements of paragraph (a)
of this section and then by proceeding
according to § 60.234(d) (2).
(c) The owner or operator of any triple
superphosphate plant subject to the pro-
visions of this part shall install, calibrate,
maintain, and operate a monitoring de-
vice which continuously measures and
permanently records the total pressure
drop across the process scrubbing system.
The monitoring device shall have an ac-
curacy of ±5 percent over its operating
range.
§ 60.234 Test methods and procedures.
(a) Reference methods in Appendix A
of this part, except as provided for in
§ 60.8(b), shall be used to determine com-
pliance with the standard prescribed in
§60.232 as follows:
(1) Method ISA or 13B for the concen-
tration of total fluorides and the asso-
ciated moisture content,
(2) Method 1 for sample and velocity
traverses,
(3) Method 2 for velocity and volu-
metric flow rate, and
(4) Method 3 for gas analysis.
(b) For Method 13A or. 13B, the sam-
pling time for each run shall be at least
60 minutes and the minimum sample
volume shall be at least 0.85 dscm (30
dscf) except that shorter sampling times
or smaller volumes, when necessitated by
process variables or other factors, may
be approved by the Administrator.
(c) The air pollution control system
for the affected facility shall be con-
structed so that volumetric flow rates
am* total fluoride emissions can be '.c-
curately determined by applicable test
methods and procedures.
(d) Equivalent P.OB feed shall be deter-
mined as follows:
(1) Determine the total mass rate In
metric ton/hr of phosphorus-bearing
feed during each run using a flow moni-
toring device meeting the requirements
of i 60.233(a).
(2) Calculate the equivalent P:Oc feed
by multiplying the percentage P>OB con-
tent, as measured by the spectrophoto-
metric molybdovanadophosphate method
(AOAC Method 9), times the total mass
rate of phosphorus-bearing feed. AOAC
Method 9 is published in the Official
Methods of Analysis of the Association of
Official Analytical Chemists, llth edition,
1970, pp. 11-12. Other methods may be
approved by the Administrator.
(e) For each run, emissions expressed
in g/metric ton of equivalent PiO. feed
shall be determined using the following
equation : .
(C.Q.) 10-'
where:
E = Emissions of total fluorides In g/
metric ton of equivalent 'PaO«
feed.
C, = Concentration of total fluorides In
mg/dscm as determined by
Method 13A or 13B.
Q, = Volumetric flow rate of the effluent
gas stream In dscm/hr as deter-
mined by Method 2.
10-"= Conversion factor 'for mg to g.
Mr,itt= Equivalent P.O, feed In metric
ton/hr as determined by 5 60.-
234(d).
Subpart X — Standards of Performance for
the Phosphate Fertilizer Industry: Gran-
ular Triple Superphosphate Storage Fa-
cilities
§ 60.240 Applicability and designation
of affected facility.
The affected facility to which the pro-
visions of this subpart apply is each
granular triple superphosphate storage
facility. For the purpose of this subpart,
the affected facility includes any com-
bination of: storage or curing piles, con-
veyors, elevators, screens and mills.
§ 60.241 Definitions.
As used in this subpart, all terms not
defined herein shall have the meaning
given them in the Act and in subpart A
of this part.
(a) "Granular triple superphosphate
storage facility" means any facility cur-
ing or storing granular triple superphos-
phate.
(b) "Total fluorides" means elemental
fluorine and all fluoride compounds as
measured by reference methods specified
in 5 60.244, or equivalent or alternative.
methods. . .
(c) "Equivalent PX>S stored" .means
the quantity of phosphorus, expressed as
phosphorus pentoxide, being cured or
stored in the affected facility.
(d) "Fresh granular triple superphos-
phate" means granular triple superphos-
phate produced no more than 10 days
prior to the date of the performance test.
FEDERAL REGISTER, VOL 40, NO. 152—WEDNESDAY, AUGUST 6, 1975
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RULES AND REGULATIONS
3.1157
§ 60.242 Sti \dnrd for fluorides.
(a> On an f ter the date on which the
performance test required to be con-
ducted by i 60.8 Is completed, no owner
or operator subject to the provisions of
this subpart shall cause to be discharged
into the atmosphere from any affected
facility any gases which contain total
fluorides in excess of 0.25 g/hr/metric
ton of equivalent P3O, stored (5.0 x 10'*
'b/hr/ton of equivalent PjOs stored). .
3 60.2 ' 3 Monitoring of opcrulions.
(a) The owner or operator of any
?i nUi r triple superphosphate storage
facility subject to the provisions of this
mbpart shall maintain an accurate ac-
count of triple superphosphate in storage
to permit the determination of the
amount of equivalent P2Or, stored.
(b) The owner or operator of any
granular triple superphosphate storage
facility shall maintain a daily record of
total equivalent PaOB stored by multiply-
ing the percentage P2O0 content, as
determined by § 60.244(f) (2), times the
total mass of granular triple superphos-
phate stored.
(c) The owner or operator of any
granular triple superphosphate storage
facility subject to the provisions of this
part shall install, calibrate, maintain,
and operate a monitoring device which
continuously measures and permanently
records the total pressure drop across the
process scrubbing sytem. The monitoring
device shall have an accuracy of ±5 per-
cent over its operating range.
§ 60.244 Test methods and procedures.
(a) Rof>- ^jice methods in Appendix A
of this part, except as provided for in
§60.8(b), shall be used to determine
compliance with the standard prescribed
in § 60.242 as follows:
(1) Method 13A or 13B for the con-
centration of total fluorides and the as-
sociated moisture content,
(2) Method 1 for sample and velocity
traverses,
(3) Method 2 for velocity and volu-
metric flow rate, and
(4) Method 3 for gas analysis.
(b) For Method 13A or 13B, the sam-
pling time for 'uch run shall be at least
60 minutes ai 'V>e minimum sample
volume shall bt es of product are being cured or stored
a the facility:
(i) Total granular triple superphos-
phate—at least 10 percent of the build-
ing capacity.
(2) Fresh granular triple superphos-
phate—at least 20 percent of the amount
of triple superphosphate in the building.
(e) If th „ provisions set forth in para-
graph (d) (2) of this section exceed pro-
duction capabilities for fresh granular
triple superphosphate, the owner or oper-
ator shall have at least five days maxi-
mum production of fresh granular triple
superphosphate in the building during
a performance test.
(f) Equivalent PaOB stored .shall "be
determined as follows:
(1) Determine the total mass stored
during each run using an accountability
system meeting the requirements of
§ 60.243(a).
(2) Calculate the equivalent P;O3
stored by multiplying the percentage
PiO.i content, as measured by the spec-
trophotometric molybdovanadophos-
phate method (AOAC Method 9), times
the total mass stored. AOAC Method 9
is published in the Aflicial Methods of
Analysis of the Association of Official
Analytical Chemists, llth edition, 1970,
pp. 11-12. Other methods may be ap-
proved by the Administrator.
(g) For each run, emissions expressed
In g/hr/metric ton of equivalent PjOi
stored shall be determined using the fol-
lowing equation:
where:
E — Emissions of total fluorides In g/
hr/metrlo ton of equivalent P,OS
stored.
C, — Concentration of total fluorides In
mg/dscm as determined by
Method 13A or 13B.
Q, = Volumetric flow rate of the effluent
gas stream In dscm/hr as deter-
mined by Method 2.
10-3=Conversion factor for mg to g.
Mr,os=Equlvalent P,O, feed In metric
tons as measured by 5 60.244(d).
3. Part 60 Is amended by adding Reference
Methods 13A and 13B to Appendix A as
follows:
METHOD 13 DETETMINATION OF TOTAL FLUO-
RIDE EMISSIONS FROM STATIONARY SOURCES
SPADN3 ZIRCONIUM LAKE METHOD
1. Principle and Applicability.
1.1 Principle. Gaseous and participate
fluorides are withdrawn Isoklnetlcally from
the source using a sampling train. The fluo-
rides are collected In the Implnger water and
on the filter of the sampling train. The
weight of total fluorides In the train Is de-
termined by the SPADNS Zirconium Lake
colorlmetrlc method.
1.2 Applicability. This method is applica-
ble for the determination of fluoride emis-
sions from stationary sources only when
specified by the test procedures for deter-
mining compliance with new source per-
formance standards. Fluorocarbons, such as
Freons, aro not quantitatively collected or
measured by this procedure.
2. Range and Sensitivity.
The SPADNS Zirconium Lake analytical
method covers the range from 0-1.4 wg/ml
fluoride. Sensitivity has not been determined.
3. Interferences.
During the laboratory analysis, aluminum
In excess of 300 mg/llter and silicon dioxide
In excess of 300 /£g/Hter will prevent com-
plete recovery of fluoride. Chloride will distill
over and Interfere with the SPADNS Zirconi-
um Lnke color reaction. If chloride Ion Is
present, use of Specific Ion Electrode (Method
13B) Is recommended; otherwise a chloride
determination is required and "" nig of silver
sulfate (see section 7.3.6) must be added for
each mg of chloride to prevent chloride In-
terference. If sulfurlc acid Is carried over In
the distillation. It will cause a positive Inter-
ference. To avoid sulfurlc acid carryover. It
is Important to stop distillation at ITS'C.
4. Precision, Accuracy.and Stability.
4.1 Analysis. A relative standard devia-
tion of 3 peri 'nt was obtained from twenty
replicate intralaboratory determinations on
stack emission samples with a concentration
range of 39 to 360 mg/1. A phosphate rock
standard which was analyzed by this pro-
cedure contained a certified value of 3.84
percent. The average of five determinations
was 3.88 percent fluoride.
4.2 Stability. The color obtained when
the sample and colorlmetric reagent are
mixed Is stable for approximately two hours.
After formation of the color, the absorbances
of the sample and standard solutions should
be measured at the same temperature. A 3°C
temperature difference between sample -and
standard solutlnos will produce an error of
approximately 0.005 mg P/llter.
5. Apparatus.
5.1 Sample train. See Figure 13A-1; It is
similar to the Method 5 train except for the
interchangeablllty of the position of the fil-
ter. Commercial models of this train are
available. However, If one desires to build his
own, complete construction details are de-
scribed In APTD-0581; for changes from-the
APTD-0581 document and for allowable
modifications to Figure 13A-1. eee the fol-
lowing subsections.
The operating and maintenance procedures
for the sampling train are described In
APTD-0576. Since correct usage Is Important
in obtaining valid results, all users should
read the APTD-0576 document and adopt
the operating and maintenance procedures
outlined In It, unless otherwise specified
herein.
5.1.1 Probe nozzle—Stainless steel (316)
with sharp, tap'- d leading edge. The angle
of taper shall -S30* and the taper shall
be on the o .- to preserve a constant
Internal diamt. . The probe nozzle shall be
of the button-: _ok or elbow design, unless
otherwise specified by the Administrator. The
wall thickness of the nozzle shall be less than
or equal to that of 20 gauge tubing, I.e.,
0.165 cm (0.065 in.) and the distance from
the tip of the nozzle to the first bend or
point of disturbance shall be at least two
times the outside nozzle diameter. The nozzle
shall be constructed from seamless stainless
steel tubing. Other configurations and con-
struction material may be used with approval
from the Administrator.
A range of sizes suitable for Isoklnetlc
sampling should be available, e.g., 0.32 cm
C/8 in.) up to 1.27 cm (V2 In.) (or larger If
higher volume sampling trains are used) In-
side diameter (ID) nozzles In Increments of
0.16 cm (i/m In.). Each nozzle shall be cali-
brated according to the procedures outlined
In the calibration section.
5.1.2 Probe liner—Boroslllcate glass or
stainless steel (316). When the filter Is lo-
cated Immediately after the probe, a probe
heating system may be used to prevent filter
plugging resulting from moisture condensa-
tion. The temperature In the probe shall not
exceed 120 ± 14"C (248 ± 25°F).
5.1.3 Pilot tube—Type S, or other device
approved by the Administrator, attached to
probe to allow constant monitoring of the
stack gas velocity. The face openings of the
pltot tube and the probe nozzle shall be
adjacent and parallel to each other, not
necessarily on the same plane, during sam-
pling. The free space between the nozzle and
FEDERAL REGISTER, VOL 40. NO. 157—WEDNESDAY. AUGUST 6. 1975
IV-6 4
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33158
RULES AND REGULATIONS
pilot tube Rhnll be at Icnst 1.9 cm (0.7(1 In.).
The free space shall be set based on a 1.3 cm
(0.5 In.) ID nozzle, which Is the largest size
nozzle lined.
The pilot tube must also meet the criteria
specified In Method 2 and be calibrated ac-
cording to the procedure In the calibration
section of that method.
0.1.4 Differential pressure gauge—In-
clined manometer capable of measuring ve-
locity head to within 10% of the minimum
measured value. Below » differential pressure
of 1.3 mm (0.05 In.) water gauge, micro-
manometers with sensitivities of 0.013 mm
(0.0005 In.) should be used. However, micro-
manometers are not easily adaptable to field
conditions and are not easy to use with pul-
sating flow. Thus, other methods or devices
acceptable to the Administrator may be
used when conditions warrant.
5.1.6 Filter holder—Borosillcate glass with
a glass frit filter support and a slllcone rub-
ber gasket. Other materials of construction
may be used with approval from the Ad-
ministrator, e.g., If probe liner Is stainless
steel, then filter holder may be stainless steel.
The holder design shall provide a positive
seal against leakage from the outside or
around the filter.
6.1.6 Filter heating system—When mois-
ture condensation is a problem, any heating
system capable of maintaining a temperature
around the filter holder during sampling of
no greater than 120±14°C (248±25°F).
A temperature gauge capable of measuring
temperature to within 3°C (5.4°F) 'shall be
Installed so that when the filter heater Is
used, the temperature around the filter
holder can be regulated and monitored dur-
ing sampling. Heating systems other than
the one shown in APTD-0581 may be used.
5.1.7 Implngers—Four Implngers con-
nected as shown in Figure 13A-1 with ground
glass (or equivalent), vacuum tight fittings.
The first, third, and fourth Implngers are
of the Greenburg-Smlth design, modified by
replacing the tip with a 1 % cm (yx in.)
inside diameter glass tube extending to 1 !4
cm (i/2 in.) from the bottom of the flask.
The second Implnger is of the Greensburg-
Smlth design with the standard tip.
6.1.8 Metering system—Vacuum gauge,
leak-free pump, thermometers capable of
measuring temperature to within 3°C
(~5°F), dry gas meter with 2% accuracy at
the required sampling rate, and related
equipment, or equivalent, as required to
maintain an isoklnetic sampling rate and
to determine sample volume. When the
metering system Is used In conjunction with
a pltot tube, the system shall enable checks
of isoklnetic rates.
5.1.9 Barometer—Mercury, aneroid, or
other barometers capable of measuring at-
mospheric pressure to within 2.5 mm Hg
(0.1 in. Hg). In many cases, the barometric
reading may be obtained from a nearby
weather bureau station, in which case the
station value shall be requested and an ad-
justment for elevation differences shall be
applied at a rate of minus 2.5 mm Hg (0.1
In. Hg) per 30 m (100 ft) elevation Increase.
5.2 Sample recovery.
5.2.1 Probe liner and probe nozzle
brushes—Nylon bristles with stainless steel
wire handles. The probe brush shall have
extensions, at least as long as the probe, of
stainless steel, teflon, or similarly inert mate-
rial. Both brushes shall be properly sized and
shaped to brush out the probe liner and
nozzle.
5.2.2 Class wash bottles—Two.
5.2.3 Sample storage containers—Wide
mouth, high density polyethylene bottles,
1 liter.
6.2.4 Plastic storage containers—Air tight
containers of sufficient volume to itore silica
geL
8.2.5 Graduated cylinder—250 ml.
5.2.8 Funnel and rubber policeman—to
aid In transfer of silica gel to container; not
necessary If silica gel Is weighed In tke flelC
5.3 Analyslt.
5.3.1 Distillation apparatus—Glass distil-
lation apparatus assembled a* shown In Fig-
uro 13A-2.
5.3.2 Hot plate—Capable of heating to
500" C.
5.3.3 Electric muffle furnace—Capable of
heating to 600° C.
6.3.4 Crucibles—Nickel, 75 to 100 ml ca-
pacity.
5.3.5 Beaker, 1500 ml.
6.3.6 Volumetric flask—50 ml.
5.3.7 Erlenmeyer flask or plastic bottle—
500 ml.
5.3.8 Constant temperature bath—Capa-
ble of maintaining a constant temperature of
±1.0° C in the range of room temperature.
5.3.9 Balance—300 g capacity to measure
to ±0.5 g.
5.3.10 Spectrophotometer — lastrument
capable of measuring absorbance at 670 nm
and providing at least a 1 cm light path.
5.3.11 Spectrophotometer cells—1 cm.
6. Reagents
6.1 Sampling.
6.1,1 Filters—Whatman No. 1 filters, or
equivalent, sized to fit filter holder.
6.1.2 Silica gel—Indicating type, 6-16
mesh. If previously used, dry at 175° C
(360° F) for 2 hours. New silica (el may be
used as received.
6.1.3 Water—Distilled.
6.1.4 Crushed ice.
6.1.5 Stopcock grease—Acetone insoluble,
heat stable slllcone grease. This Is not neces-
sary if screw-on connectors with teflon
sleeves, or similar, are used.
6.2 Sample recovery.
6.2.1 Water—Distilled from same con-
tainer as 6.1.3.
6.3 Analysis.
6.3.1 Calcium oxide (C»O)—Certified
grade containing 0.005 percent fluoride or
less.
6.3.2 Phenolphthaleln Indicator—0.1 per-
cent In 1:1 ethanol -water mixture.
6.3.3 Silver sulfate (Ag^SO,)—ACS re-
agent grade, or equivalent.
6.3.4 Sodium hydroxide (NaOH)—Pellets,
ACS reagent grade, or equivalent,
6.3.5 Sulfuric acid (HjSOJ—Concen-
trated, ACS reagent grade, or equivalent.
6.3.6 Filters—Whatman No. 541, or equiv-
alent.
6.3.7 Hydrochloric acid (HC1)—Concen-
trated, ACS reagent grade, or equivalent.
6.3.8 Water—Distilled, from same con-
tainer as 6.1.3.
6.3.9 Sodium fluoride—Standard solution.
Dissolve 0.2210 g of sodium fluoride In 1
liter of distilled water. Dilute 100 ml of this
solution to 1 liter with distilled water. One
rnllllliter of the solution contains 0.01 mg
of fluoride.
6.3.10 SPADNS solution—|4,5dihydroxy-
3-(p-sulfophenylazo)-2,7-naphthalene - di-
sulfonlc acid trlsodlum salt]. Dissolve 0.960
±.010 g of SPADNS reagent in 500 ml dis-
tilled water. This solution Is stable for at
least one month, if stored In a well-sealed
bottle protected from sunlight.
6.3.11 Reference solution—Add 10 ml of
SPADNS solution (6.3.10) to 100 ml distilled
water and acidify with a solution prepared by
diluting 7 ml of concentrated HC1 to 10 ml
with distilled water. This solution Is used to
set the spectrophotometer 'zero point and
should be prepared dally.
6.3.12 SPADNS Mixed Reagent—Dissolve
0.135 ±0.005 g of zlrconyl chloride octahy-
drate (ZrOCl,.8H,O), in 25 ml distilled water.
Add 350 ml of concentrated HC1 and dilute to
600 ml with distilled water. Mix equal vol-
umes of this solution and SPADNS solution
to form a single reagent This reagent Is
(table for at least two months.
7. Procedure. .
NOTE: The fusion and distillation steps of
this procedure will not be required, If It caa
be shown t« the satisfaction of the Adminis-
trator that the samples contain only water-
soluble fluorides.
7.1 Sampling. The sampling shall b« con-
ducted by competent personnel experienced
with this test procedure.
7.1.1 Prttest preparation. All train com-
ponents shall be maintained and calibrated
according to the procedure described In
APTD-0576, unless otherwise specified herein.
Weigh approximately 200-300 g of silica gel
In air tight containers to the nearest 0.5 g.
Record the total weight, both silica gel and
container, on the container. More silica gel
may be used but care should be taken during
sampling that it is not entrained and carried
out from the Implnger. As an alternative, the
silica gel may be weighed directly In the im-
pinger or Its sampling holder just prior to
the train assembly.
7.1.2 Preliminary dttermlnations. Select
the sampling site and the minimum number
of sampling points according to Method 1 or
as specified by the Administrator. Determine
the stack pressure, temperature, and the
range of velocity heads using Method 2 and
moisture content using Approximation Meth-
od 4 or its alternatives for the purpose of
making Isoklnetic sampling rate calculations.
Estimates may be used. However, final results
will be based on actual measurements made
during the test.
Select a nozzle stee based on the range of
velocity heads such that it Is not necessary
to change the nozzle size in order to main-
tain isokinetic sampling rates. During the
run, do not change the nozzle size. Ensure
that the differential pressure gauge is capable
of measuring the minimum velocity head
value to within 10%, or as specified by the
Administrator.
Select a suitable probe liner and probe
length such that all traverse points can be
sampled. Consider sampling from opposite
sides for large stacks to reduce the length of
probes.
Select a total sampling time greater than
or equal to the minimum total sampling time
specified in the test procedures for the spe-
cific industry such that the sampling time
per point is not less than 2 mln. or select
some greater time interval as specified by the
Administrator, and such that the sample
volume that will be taken will exceed the re-
quired minimum total gas sample volume-
specified in the test procedures for the spe-
cific Industry. The latter Is based on an ap-
proximate average sampling rate. Note also
that the minimum total sample volume Is
corrected to standard conditions.
It Is recommended that a half-integral or
integral number of minutes be sampled at
each point in order to avoid timekeeping
errors.
In some circumstances, e.g. batch cycles, it
may be necessary to sample for shorter times
at the traverse points and to obtain smaller
gas sample volumes. In these cases, the Ad-
ministrator's approval must first be obtained.
7.1.3 Preparation of collection train Dur-
ing preparation and assembly of the sam-
pling train, keep all openings where contami-
nation can occur covered until Just prior to
assembly or until sampling is about to begin.
Place 100 ml of water in each of the first
two impingers, leave the third implnger
empty, and place approximately 200-300 g
or more. If necessary, of prewelghed silica
gel In the fourth impinger. Record the weight
of the silica gel and container on the data
sheet. Place the empty container in a clean
place for later use In the sample recovery.
Place a niter in the filter holder. Be sura
that the filter Is properly centered and .he
FEDERAL REGISTER, VOL. 40. NO. 152—WEDNESDAY. AUGUST *, 1975
•IV-6 5
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RULES AND REGULATIONS
33159
gasket properly placed so as to not allow the
.sample gaa stream to circumvent the filter.
Check filter tor tears alter assembly Is com-
pleted.
When glass liners are used, Install selected
nozzle using a Vlton A O-rlng; the Vlton A
O-rlng Is Installed as a seal where the nozzle
Is connected to a glass liner. See APTD-067G
for details. When metal liners are used, In-
stall the nozzle as above or by a leak free
direct mechanical connection. Mark the
probe with heat resistant tape or by some
other method to denote the proper distance
Into the stack or duct for each sampling
point.
Unless otherwise specified by the Admin-
istrator, attach a temperature probe to the
mrtal ; '),
and when sampling in air or a stack gas with
equivalent density (molecular weight, M.;,
equal to 29±4), which aid In the rapid ad-
justment of the isokinetic sampling rate
without exec live computations. APTD-0576
details the procedure for using these nomo-
graphs. If CP and M,i are outside the above
stated ranges, do not use the nomograph
unle..;. appropirate steps are taken to com-
pensate for the deviations.
When the stack.is under significant nega-
tive pressure (height of Impinger stem), take
care to close the coarse adjust valve before
Inserting the probe into the stack to avoid
water backing into the filter holder. If neces-
sary, the pump may be turned on with the
coarse adjust valve closed. i
When the probe Is in position, block off
the openings around the probe and porthole
to prevent unrepresentative dilution of the
gas stream.
Traverse the stack cross section, as required
by Method 1 or as specified by the Adminis-
trator, being careful not to bump the probe
nozzle into the stack walls when sampling
near the walls or when removing or inserting
the probe through the portholes to minimize
chance of extracting deposited material.
During the test run, make periodic adjust-
ments to keep the probe and (If applicable)
filter temperatures at their proper values. Add
more ice and, if necessary, salt to the ice
bath, to maintain a temperature of less than
20°C (68*F) at the impinger/sllica gel outlet,
to avoid excessive moisture losses. Also, pe-
riodically check the level and zero of the
manometer.
If the pressure drop across the filter be-
comes high enough to make Isokinetic sam-
pling difficult to maintain, the filter may be
replaced in the midst of a sample run. It is
recommended that another complete filter
assembly be used rather than attempting to
change the filter itself. After the new filter or
filter assembly is Installed conduct a leak
check. The final emission results shall be
based on the summation of all filter catches.
A single train shall be used for the entire
sample run, except for filter and silica gel
changes. However, if approved by the Admin-
istrator, two or more trains may be used for
a single test run when there are two or more
ducts or sampling ports. The final emission
results shall be based on the total of all
sampling train catches.
At the end of the sample run, turn off the
pump, remove the probe and nozzle from
the stack, and record the final dry gas meter
reading. Perform a leak check.' Calculate
percent Isokinetic (see calculation section)
to determine whether another test run
should be made. If thereys difficulty in main-
taining Isokinetic rates due to source con-
'WltH acceptability of tho test run to be
based on the same criterion as in 7.1.4.
dltlons, consult with the Administrator for(
possible variance on the Isokinetic rates.
7.2 Sample recovery. Proper cleanup pro-
cedure begins as soon as the probe la re-
moved from the stack at t'.J'* ond of tub
tiampling period.
When the probe can be safely handled,
wipe off all external paniculate matter neat
the tip of the probe nozzle and place a cap
over It to keep from losing part of the
sample. Do hot cap off the probe tip tightly
while the sampling train is cooling down, as
tills would create a vacuum, in the filtei
holder, thus drawing water from the 1m-
pingers into the filter.
Before moving the sample train to the
cleanup site, remove the probe from the
sample train, wipe off the sillcone grease, and
cap the open outlet of the probe. Be careful
not to lose any condensate. if present. Wipe
off the sillcone grease from the filter inlet
where the probe was fastened and cap it.
Remove the umbilical cord from the last
Implnger and cap the Impinger. After wip-
ing off the sllicone grease, cap off the.filter
holder outlet and Implnger inlet. Oround
glass stoppers, plastic caps, or serum caps
may be used to close these openings.
Transfer the probe and fllter-implnger as-
sembly to the cleanup area. Tills area should
be clean and protected from the wind so that
the chances of contaminating or losing the
sample will be minimized.
Inspect the train prior to and during dis-
assembly and note any abnormal conditions.
Using a graduated cylinder, measure and re-
cord the volume of the water in the first
three implngers, to the nearest ml; any con-
densate in the probe should be Included in
this determination. Treat the camples as
follows:
7.2.1 Container No. 1. Transfer the Im-
pinger water from the graduated cylinder to
this container. Add the filter to this con-
tainer. Wash all sample exposed surfaces.
Including the probe tip, probe, first three
Implngers, Implnger connectors, filter holder,
and graduated cylinder thoroughly with dis-
tilled water. Wash each component three
separate times with water and clean the
probe and nozzle with brushes. A maximum
wash of 500 ml I" used, and the washings are
added to the • ile container which must
be made of pc ;lene.
7.2.2 Contu. . No. 2. Transfer the silica
gel from the I rth Implnger to this con-
tainer and seal.
7.3 Analysis. Treat the contents of each
sample container as described below.
7.3.1 Container No. 1.
7.3.1.1 Filter this container's contents, in-
cluding the Whatman No. 1 filter, through
Whatman No. 541 filter paper, or equivalent
into a 1500 ml beaker. Note: If filtrate volume
exceeds 900 ml make filtrate basic with
NaOH to pheuolphthalcln and evaporate, to
less than 900 ml.
7.3.1.2 Place the Whatman No. 541 filter
containing the Insoluble matter (including.
the Whatman No. 1 filter) in a nickel cruci-
ble, add a few ml of water and macerate the
filter with a glass rod.
Add 100 mg CaO to the crucible and mix
the contents thoroughly to form a slurry.'
Add a couple of drops of phenolphthaleih
Indicator. The Indicator will turn red in a
basic medium. The slurry should remain
basic during the evaporation of the water
or fluoride Ion will be lost. If the indicator
turns colorless during the evaporation, an
acidic condition is indicated. If this happens
add CaO xtntil the color turns red again.
Place the crucible In a hood under Infra-
red lamps or on a hot plate at low heat. Evap-
orate the water completely.
After evaporation of the water, place the
crucible on a hot plate under a hood and
slowly Increase the temperature until the
paper chars. It may take several hours for
complete charring of the filter to occur.
FEDERAL REGISTER, VOL. 40, NO. 152—WEDNESDAY, AUGUST 6, 1975
IV-66
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33160
RULES AN'I REGULATIONS
Place the crucible In a cold muffle furnace
and gradually (to prevent smoking) Increase
the'temperature to COO'C. and maintain un-
til the contents are reduced to an ash. Re-
move the crucible from the furnace aiid allow
It to cool.
7.3.1.3 Add approximately 4 g of crushed
NaOH to the crucible and mix. Return the
crucible to the muffle furnace, and fuse the
sample for 10 minutes at 600°C.
Remove the sample from the furnace and
cool to ambient temperature. Using several
rinsings of warm distilled water transfer tho
contents of the crucible to the beaker con-
taining the filtrate from container No. 1
(7.3.1). To assure complete sample removal.
rinse finally with two 20 ml portions of 25
percent (v/v) sulfurlc acid and carefully add
to the beaker. Mix well and transfer a one-
liter volumetric flask. Dilute to volume with
distilled water and mix thoroughly. Allow
any undlssolved solids to settle.
7.3.2 Container No. 2. Weigh the spent
ell lea gel and report to the nearest 0.6 g.
7.3.3 Adjustment of acid/water ratio In
distillation flask—(Utilize a protective shield
when carrying out this procedure.) Place 400
ml of distilled water In the distilling flask
and add 200 ml of concentrated H,SO4. Cau-
tion: Observe standard precautions when
mixing the H..SO, by slowly adding the acia
to the flask with constant swirling. Add some
soft glass beads and several small pieces of
broken glass tubing and assemble the ap-
paratus as shown In Figure 13A-2. Heat the
flask until It reaches a temperature of 175°C
to adjust the acid/water ratio for subsequent
distillations. Discard the distillate.
7.3.4 Distillation—Cool the contents of
the distillation flask to below 80'C. Pipette
an aliquot of sample containing less than O.G
nig F directly Into the distilling flask and add
distilled water to make a total vohime of 220
ml added to the distilling flask. |For an es-
timate of what size aliquot does not exceed
O.G mg F, select an aliquot of the solution
and treat as described In Section 7.3.6. Tills
will give nn approximation of the fluoride
content, but only an approximation since
Interfering Ions have not been removed by
the distillation step.)
Place a 250 ml volumetric flask at the con-
denser exit. Now begin distillation and grad-
ually Increase the lieat and collect all the
distillation up to 175'C. Caution: Heating
the solution above 175°C will cause sullurlc
acid to distill over.
The acid In the distilling flask can be used
until there is carryover of Interferences or
poor fluoride recovery. An occasional check of
fluoride recovery with standard solutions Is
advised. The acid should be changed when-
ever there is less than 90 percent recovery
or blank values are higher than 0.1 Mg/ml.
Note: If the sample contains chloride, add
5 me Ag:SO, to the flask for every mg of
chloride. Gradually Increase the heat and
collect at the distillate up to 175°C. Do not
exceed 175'C.
7.3.5 Determination of Concentration—
Bring the distillate in the 250 ml volumetric
flnsk to the mark with distilled water and
mix thoroughly. Pipette a suitable aliquot
from the distillate (containing 10 ^g to 40
,,c; fluoride) and dilute to 50 nil with dis-
tilled water. Add 10 ml of SPADNS Mixed Rea-
gent (see Section 6.3.12) and mix thoroughly.
After mixing, place the sample In a con-
El.nut temperature bath containing the stand-
ard solution for thirty minutes before read-
Ing the absorbance with the spcctropho-
tometer.
Set the spectrophotometer to zero absorb-
nnce at 570 nm with reference solution
(6.3.11), and check the spectrophotometer
calibration with the standard solution. De-
termine the absorbnnce of the samples and
determine the concentration from the cali-
bration curve. If the concentration docs not
fall within the range of the calibration curve,
repeat the procedure using a different size
aliquot.
8. Calibration.
Maintain a laboratory log of all calibrations.
8.1 Sampling Train.
8.1.1 Probe nozzle—Using a micrometer,
measure the Inside diameter of the nozzle
to the nearest 0.025 mm (0.001 in.). Make
3 separate measurements using different
diameters each time and obtain the average
of the measurements. The difference between
the high and low numbers shall not exceed
0.1 mm (0.004 in.).
When nozzles become nicked, dented, or
corroded, they shall be reshaped, sharpened,
and recalibrated before use.
Each nozzle shall be permanently and
uniquely Identified.
8.1.2 Pitot tube—The pilot tube shall be
calibrated according to the procedure out-
lined In Method 2.
8.1.3 Dry gas meter and orifice meter.
Both meters shall be calibrated according to
the procedure outlined in APTD-0576. When
diaphragm pumps with by-pass valves are
vised, check for proper metering system de-
sign by calibrating the dry gas meter at an
additional flow rate of 0.0057" mVmln. (0.2
cfm) with the by-pass valve fully opened
and then with It fully closed. If there Is more
than ±2 percent difference In flow rates
when compared to the fully closed position
of the by-pass valve, the system is not de-
signed properly and must be corrected.
8.1.4 Probe heater calibration—The probe
heating system shall be calibrated according
to the procedure contained in APTD-0576.
Probes constructed according to APTD-0581
need not be calibrated If the calibration
curves In APTD-057G are used.
8.1.5 Temperature gauges—Calibrate dial
and liquid filled bulb thermometers against
mercury-ln-glass thermometers. Thermo-
couples need not be calibrated. For other
devices, check with the Administrator.
8.2 Analytical Apparatus. Spectrophotom-
eter. Prepare the blank standard by adding
10 ml of SPADNS mixed reagent to 50 my of
distilled water. Accurately prepare a series
of standards from the standard fluoride solu-
tion (see Section 6.3.9) by diluting 2, 4. 6.
8, 10, 12, and 14 ml volumes to 100 ml with
distilled water. Pipette 50 ml from each solu-
tion and transfer to a 100 ml beaker. Then
add 10 ml of SPADNS mixed reagent to each.
These standards will contain 0, 10, 20, 30,
40, 50, 60, and 70 ng of fluoride (0—1.4\jig/m'l)
respectively.
After mixing, place the reference standards
and reference solution In a constant tem-
perature bath for thirty minutes before read-
ing the absorbance with the spectrophotom-
eter. All samples should be adjusted to this
same temperature before analyzing. Since
a 3°C temperature difference between samples
and standards will produce an error of ap-
proximately 0.005 mg F/llter, care must be
taken to see that samples and standards are
at nearly Identical temperatures when ab-
sorbances are recorded.
With the spectrophotometer at 570 mil,
use the reference solution (see section 6.3.11)
to set the absorbance to zero.
Determine the absorbance of the stand-
ards. Prepare a calibration curve by plotting
//g F/50 ml versus absorbance on linear graph
paper. A standard curve should be prepared
Initially and thereafter whenever the
SPADNS mixed reagent i» newly made. Also,
a calibration standard should be run with
each set of sample* and If It dl/tors fn-m th
calibration curve by ±2 percent, » new
standard curve should bo prepared.
9. Calculations.
Carry out calculations, retaining at least
one extra decimal figure beyond that of the
acquired data. Round off figures after final
calculation.
0.1 Nomenclature.
A*:-Aliquot of distillate taken for color
development, ml.
A* — Cross sectional area of nozzle, m1 (ft*).
A i — Aliquot of total sample added to still,
ml.
B,,! —Water vapor In the gas stream, propor-
tion by volume.
C. = Concentration of fluoride In stack gas,
mg/nV, corrected to standard conditions
of 20" C, 760 mm Hg (68* F, 29.92 In. Hg)
on dry basis.
f i = Total weight of fluoride In sample, mg.
^gF — Concentration from the calibration
curve, wg.
/=Percent of Isoklnetlc sampling.
m*=Total .amount of paniculate matter
collected, rag.
M,= Molecular weight of water, 18 g/g-mole
(18 Ib/lb-mole).
m. = Mass of residue of acetone after evap-
oration, mg.
Ph., = Barometric pressure at the sampling
Kite, mm Hg (In. Hg).
P. = Absolute stack gas pressure, mm Hg (In.
Hg).
P.I.I = Standard absolute pressure, 760 mm
Hg (29.92 in. Hg).
R — Ideal gas constant, 0.06236 mm Hg-mV
•K-g-mole (21.83 in. Hg-ftVR.-lb-mole).
Z"m = Absolute average dry gas meter tem-
perature (see fig. 13A-3), 'K (°R).
T. = Absolute average stack gas temperature
(see fig. 13A-3). 'K CR).
T, i i — Standard absolute temperature, 293°
K (528- R).
V* — Volume of acetone blank, ml.
V**~ Volume of acetone used In wash. ml.
Vt — Volume of distillate collected, ml.
Vie—.Total volume of liquid collected in 1m-
plngers and silica gel, ml. Volume of water
In silica gel equals silica gel weight in-
crease In grams times 1 ml/gram. Volume
of liquid collected In Implnger equals final
volume minus Initial volume.
Vri. — Volume of gas sample as measured by
dry gas meter, dcm (dcf).
Vn'*i = Volum'e of gas sample measured by
the dry gas meter corrected to standard
conditions, dscm (dscf).
Vimidi = Volume of water vapor in the gas
sample corrected to standard conditions,
scm (set).
Vi=Total volume of sample, ml.
v,— Stack gas velocity, calculated by Method
2, Equation 2-7 using data obtained from
Method 5, m/sec (ft/sec).
W, = Weight of residue In acetone wash, mg.
A// = Average pressure differential across the
orlQce (see fig. 13A-3), meter, mm H:O
(iu. ItO).
pa = Density of acetone, mg/ml (see label on
bottle)-.
p.,-Density of water. 1 g/ml (0.00220 lb/
ml).
e = Total sampling time, mln.
13.6 = Specific gravity of mercury-
60 —Sec/mln.
100 = Conversion to percent.
0.2 Average dry gas meter temperature
and average orifice pressure drop. See data
sheet (fig. 13A-3).
9.3 Dry gas volume. Correct the sample
volume measured by the dry gas meter to
standard conditions [20° C, 760 mm Hg (68*
F, 29.92 Inches Hg) ] by using equation
13A-1.
FEDERAL REGISTER. VOL. 40, NO. 152—WEDNESDAY, AUGUST 6. 1975
IV-6 7
-------
RULES AND REGULATIONS 33161
'Ad-
equation 13A-1
where;
K=0.3855 °K/mm Hg for metric units.
= 17.65 "R/ln. Hg for English units.
9.4 Volume of water vapor.
V,(.,,n=Vie -?f -,~ = KV,t equation 13A-2
Mw I tit
where:
# = 0.00134 mVml for metric units.
=0.0472 ftVml for English units.
9.5 Moisture content.
cquntion 13A-3
If the liquid droplets are present In the
gas stream assume the stream to be saturated
and use a psychrometrlc chart to obtain an
approximation of the moisture percentage.
9.6 Concentration.
9.6.1 Calculate the amount of fluoride In
the sample according to Equation 13A-4.
,,-K %%<„,)
equation 13A-4
where :
/f=10-"-mg/Vg.
9.6.2 Concentration of fluoride In stack
gas. Determine the concentration of fluoride
In the stack gas according to Equation 13A-5.
C.= K~'—
> m(ifrf)
equation 13A-5
where:
K- 35.31 ft'-'nV.
9.7 Isokinetlc variation.
9.7.1 Calculations from raw data.
W'9v.lj. A,
equation '' -C
where:
Jf = 0.00346 mm Hg-mVml-"K for metric
units.
=0.00267 in." Hg-ftVml-"R for English
units.
9.7.2 Calculations from Intermediate val-
ues.
, T.\'mt,l,n_r>.ljl 100
T,t,,v.0Aj>.W (1-tf,,.)
rqunlion loA-7
where: Fluoride Determination In Stack Emission
T = 4.323 for metric units. Samples." Analytical Chemistry 45: 1272-
= 0.0944 for English units. 1273 (1973). '
9.8 Acceptable results. The following Martin, Robert M., "Construction Details
range sets the limit on acceptable Isokinetlc of Isokinetlc Source Sampling Equipment."
sampling results: Environmental Protection Agency, Air Pollu-
If 90 percent
-------
331(52
RULES AND kEGULATIONS
TCMPERATUR'E
„ SENSOH
PITOTTUBE
PROBE
STACK WAIL
OPTIONAL
fllTFR HOLDER
LOCATION
CHECK
VAIVE
REVERSETVPE
PITOTTUBE
ORIFICE MANOMETER
AIRTICliT
PUMP
r«mir I3A I. n,,..n.l" s.in.|!li"c| li.
CONNECTING TUBE
12 mm ID
THERMOMETER TIP MUST EXTEND BELOW
THE LIQUID LEVEL
WITH J 10/30
{24/40
Mile.
FLASK
$24/40.
CONDENSER
HEATING
MANTLE
2SO ml
VOLUMETRIC
FLASK
Figure 13A-2. Fluoride Distillation Apparatus
HOERAL REGISTER, VOL. 40, NO. 1S2—WEDNESDAY, AUGUST 6, 1975
IV-69
-------
RULES AND REGULATIONS
ow
PUKNO
S*vrU 80XHO...
VHlfi ID)INQ.__
VETERAH^
AMUEIIT TEWEBA7UBE
motTbiccoiFmirr
SCHEMATIC Of STACK CHOSS UCIION
•BUM! 0 MOISTURt.H _ '
HIOIE IEMOTH. » (10 _ __
HOmi IDINTiriOTION MO __
*VIRAeECAU|IIATEDNOmiglAN[TIII,nl>O_
mc«inr ill Hiring
tEAK BATI. Hi/mill (lta| __ _
MOII LIMlRMATEItlAl _
tRAYieU POINT
NUWUflt
1OIAI
AVERAGE
SAMCI iw;
TIME
STJU'C
PRESSURE
vfior.m
Mf AO
MtSSU*£
DirrtfttNtlM.
ACBOSS
ORIFICE
UtTIR
frmHjO
CAS SAWIE
VtXUME
GAS SAMMl ItWHATimj
A' (MVGASMfllfl
INltT
;
Avo,
ouuir
*»9-
Avq.
UMtnATuM.
nwtuTUU
Of GAS
HAVING
CONDt NSFM atlonary sources only when
specified ' .ne test procedure:; for deter-
mining .umpliance with ne\v source per-
formance standards. Fhiorocnrbons surh as
Freons, are not quantitatively collected or
measured by this procedure.
2. Range and Sen.vitirity.
The fluoride specific ion electrode analyti-
cal method covers the range of 0.02-2,000 /ig
F/'ml; however, measurements of less than
0.1 tig F/ml require extra care. Sensitivity has
not. been determined.
3. Interferences.
During the laboratory analysis, aluminum
In excess of 300 mg.'liter and silicon dioxide
in excess of 300 . Apparatus,
"i 1 Sample train. See Figure 13A-1
(Method 13A); it Is similar to the Method 5
i rnlii except for the Interchangeablllty of
t.lie position of the filter. Commercial models
of this train are available. However, If one
. ires to build his own, complete construc-
tion dc-talls are described In APTD-0581; for
changes from the APTD-0581 document and
for allowable modifications to Figure 13A-l,
see the following subsections.
The operating and maintenance procedures
for the sampling train are described In
APTD-0576. Since correct usage Is Impor-
tant in obtaining valid results, all users
should read the APTD-0576 document and
adopt the operating and maintenance pro-
cedures outlined In It, unless otherwise specr
Ified herein.
5.1.1 Probe nozzle—Stainless steel (316)
with sharp, tapered leading edge. The angle
of taper shall be S30° and the taper shall be
on the outside to preserve a constant Inter-
nal diameter. The probe nozzle shall be of
the button-hook or elbow design, unless
otherwise specified by the Administrator.
The wall thickness of the nozzle shall be
less than or equal to that of 20 gauge tub-
Ing, i.e.. 0.165 cm (0.065 in.) and the distance
from the tip of the nozzle to the first bend
or point of disturbance shall be at least two
times the outside nozzle diameter. The noz-
zle shall be constructed from seamless stain-
less steel tubing. Other configurations and
construction material may be used with ap-
proval from the Administrator.
A range of sizes suitable for Isokinetic
sampling should be available, e.g., 0.32 cm
(]'„ in.) up to 1.27 cm (1.4 In.) (or larger If
higher volume sampling trains are used)
inside diameter (ID) nozzles in Increments
of 0.16 cm (!'„; in.). Each nozzle shall be
calibrated according to the procedures out-
lined in the calibration section.
5.1.2 Probe liner—Borosillcate glass or
stainless steel (316). When the filter Is lo-
cated immediately after the probe, a probe
heating system may be used to prevent filter
plugging resulting from moisture conden-
sation. The temperature In the probe shall
not exceed 120±14CC (248±251F).
5.1.3 Pltot tube—Type S, or other device.
approved by the Administrator, attached to
probe to allow constant monitoring of the
stack gas velocity. The face openings of tho
pilot tube and the probe nozzle shall be ad-
jacent and parallel to each other, not neces-
sarily on the same plane, during sampling.
The free space between the nozzle and pltot
tube shall be at least 1.9 cm (0.75 in.). The
free space shall be set based on a 1.3 cm
(0.5 in.) ID nozzle, which, is the largest size
nozzle used.
The pltot tube mu.st also meet the crl'crla
specified In Method 2 and be calibrated ac-
cording to the procedure In the calibration
section of that method.
5.1.4 Differential pressure gauge—In-
clined manometer capable o' measuring
velocity head to within 10 percent of the
minimum measured value. Below a differen-
tial pressure of 1.3 mm (0.05 In.) water
gauge, mlcromanometers with sensitivities
of 0.013 mm (0.0005 In.) should be used.
However, mlcromanometers are not easily
adaptable to field conditions and are not
easy to use with pulsating flow. Thus, other
methods or devices acceptable to the Ad-
ministrator may be used when conditions
warrant.
. 5.1.5 Filter holder—Borosilicate glass
with a glass frit filter support and a sillcone
rubber gasket. Other materials of construc-
tion may be used with approval from the
Administrator, e.g. If probe liner Is stain-
less steel, then filter holder may be stainless
steel. The holder design shall provide a posi-
tive seal against leakage from the outside
or around the filter.
5.1.6 Filter heating system—When mois-
ture condensation is a problem, any heating
system capable of maintaining a temperature
around the filter holder during sampling of
no greater than 120±14'C (248±25"F). A
temperature gauge capable of measuring tem-
perature to within 3°C (5.4'F) shall toe In-
stalled so that when the filter heater Is used.
the temperature around the filter holder can
be regulated and monitored during sampling.
Heating systems other than the one shown
In APTD-0581 .may be used.
5.1.7 Implngers—Four implngers con-
nected as shown in Figure 13A-1 with ground
glass (or equivalent), vacuum light fittings.
The first, third, and fourth Implngers are of
the Greenburg-Smlth design, modified by re-
placing the tip with a 1'4 cm ('/2 In.) Inside
diameter glass tube extending to IVi cm ('.i
in.) from the bottom of the flask. The second
impinger is of the Greenburg-Smlth design
with the standard tip.
5.1.8 Metering system—Vacuum gauge.
lealt-free pump, thermometers capable of
measuring temperature to within 3"C
( —5°F). dry gas ~ieter with 2 percent ac-
curacy at the • 'red sampling rate, and
related equipm r equivalent, as required
to maintain an .inetlc sampling rate and
to determine sample volume. When the
metering system is used In conjunction with
a pltot tube, the system shall enable checks
of Isokinetic rates.
5.1.9 Barometer—Mercury, aneroid, or
other barometers capable of measuring at-
mospheric pressure to within 2.5 mm Hg (0.1
In Hg). In many cases, the barometric read-
Ing may be obtained from a nearby weather
bureau station, in which case the station
value shall be requested and an adjustment
for elevation differences shall be applied at a
rate of minus 2.5 mm Hg (0.1 In. Hg) per 30
m (100 ft) elevation increase.
6.2 Sample recovery.
5.2.1 Probe liner and probe nozzle
brushes—Nylon bristles with stainless steel
wire handles. The probe brush shall have
extensions, at least as long as the probe, of
stainless steel, teflon, or similarly Inert mate-
rial. Both brushes shall be properly sized and
shaped to brush out the probe liner and noz-
zle.
r>.2.2 G!a?s wash bottles—Two.
5.2.3 Sample storage containers—Wide
mouth, high density polyethylene bottles. 1
liter.
5.2.4 PlaFtic storage containers—Air tight
containers of sufficient volume to store silica
gel.
5.2.5 Graduated cylinder—250 ml.
5.2.6 Funnel and rubber policeman—T*.
aid in transfer of silica gel to container; not
necessary If silica gel Is weighed in the field.
FEDERAL REGISTER. VOL. 40. NO. 152—WEDNESDAY; AUGUST 6, 1975
IV-70
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33164
RULES AND REGULATIONS
6.3 Analysis.
6.3.1 Distillation apparatus—Glass distil-
lation apparatus assembled as shown In Fig-
ure 13A-2 (Method 13A).
6.3.2 Hot plate—Capable of heating to
600'C.
5.3.3 Electric muffle furnace—Capable of
heating to 600'C.
5.3.4 Crucibles—Nickel, 76 to 100 ml
capacity.
6.3.6 Beaker—1500 ml.
6.3.8 Volumetric flask—50 ml.
5.3.7 Erlenmeyer flask or plastic bottle—
500 ml.
5.3.8 Constant temperature bath—Cap-
able of maintaining a constant temperature
of ±1.0°C In the range of room temperature.
5.3.9 Trip balance—300 g capacity to
measure to ±0.5 g.
5.3.10 Fluoride Ion activity sensing elec-
trode.
6.3.11 Reference electrode—Single Junc-
tion; sleeve type. (A combination-type elec-
trode having the references electrode and
the fluoride-Ion sensing electrode built Into
one unit may also be used).
5.3.12 Electrometer—A pH meter with
millivolt scale capable of ±0.1 mv resolu-
tion, or a specific Ion meter made specifically
tor specific ton use.
5.3.13 Magnetic stlrrer and TFE fluoro-
carbon coated stripping bars.
6. Reagents.
6.1 Sampling.
6.1.1 Filters—Whatman No. 1 filters, or
equivalent, sized to fit filter holder.
6.1.2 Silica get—Indicating type, 6-16
mesh. If previously used, dry at 175°C
(350*F) for 2 hours. New silica gel may be
used as received.
6.1.3 Water—Distilled.
6.1.4 Crushed Ice.
6.1.5 Stopcock grease—Acetone Insoluble,
heat stable slllcone grease. This Is not neces-
sary If screw-on connectors with teflon
sleeves, or similar, are used.
6.2 Sample recovery.
6.2.1 Water—Distilled from same con-
tainer as 6.1.3.
6.3 Analysis.
. 6.3.1 Calcium oxide (CaO)—Certified
grade containing 0.005 percent fluoride or
less.
6.3.2 Phenolphthaleln Indicator—0.1 per-
cent In 1:1 ethanol water mixture.
6.3.3 Sodium hydroxide (NaOH)—Pel-
lets, ACS reagent grade or equivalent.
6.3.4 Sulfurlc acid (H..SO,)—Concen-
trated, ACS reagent grade or equivalent.
6.3.' Filters—Whatman No. 641, or
equivalent.
6.3.6 Water—Distilled, from same con-
tainer as 6.1.3.
6.3.7 Total Ionic Strength Adjustment
Buffer (TISAB)—Place approximately 500
ml of distilled water in a 1-llter beaker. Add
57 ml glacial acetic acid. 58 g sodium chlo-
ride, and 4 g CDTA (Cyclohexylene dlnltrllo
tetraacetlc acid). Stir to dissolve. Place the
beaker in a water bath to cool It. Slowly
add 6 M NaOH to the solution, measuring
the pH continuously with a calibrated pH/
reference electrode pair, until the pH Is 5.3.
Cool to room temperature. Pour Into a 1-liter
flask and dilute to volume with distilled
water. Commercially prepared TISAB buffer
may be substituted for the above.
6.3.8 Fluoride Standard Solution—0.1 M
fluoride reference solution. Add 4.20 grams of
reagent grade sodium fluoride (NaF) to a 1-
llter volumetric flask and add enough dis-
tilled water to dissolve. Dilute to volume
with distilled water.
7. Procedure.
NOTE: The fusion and distillation steps of
this procedure will not be required. If It can
be shown to the satisfaction of the Admin-
istrator that the samples contain only water-
soluble fluorides.
7.1 Sampling. The sampling shall be con-
ducted by competent personnel experienced
with this test procedure.
7.1.1 Pretest preparation. All train com-
ponents shall be maintained and calibrated
according to the procedure described In
APTD-0576, unless otherwise specified
herein.
Weigh approximately 200-300 g of silica gel
In air tight containers to the nearest 0.5 g.
Record the total weight, both silica gel and
container, on the container. More silica gftl
may be used but care should be taken during
sampling that It is not entrained r.nd carried
out from the Implnger. As an alternative, the
silica gel may be weighed directly In the 1m-
plnger or Its sampling holder Just prior to
the train assembly.
7.1.2 Preliminary determinations. Select
the sampling site and the minimum number
of sampling points according to Method 1 or
as specified by the Administrator. Determine
the stack pressure, temperature, and the
range of velocity heads using Method 2 and
moisture content vising Approximation
Method 4 or its alternatives for the purpose
of making isoklnetic sampling rate calcula-
tions. Estimates may be used. However, final
results will be based on actual measure-
ments made during the test.
Select a nozzle size based on the range of
velocity heads such that It is not necessary
to change the nozzle size In order to maintain
Isokinetlc sampling rates. During the run, do
not change the nozzle size. Ensure that the
differential pressure gauge is capable of
measuring the minimum velocity head value
to within 10 percent, or as specified by the
Administrator.
Select a suitable probe liner and probe
length such that all traverse points can be
sampled. Consider sampling from opposite
sides for large stacks to reduce the length of
probes.
Select a total sampling time greater than
or equal to the minimum total sampling
time specified In the test procedures for the
specific Industry such that the sampling time
per point is not less than 2 min. or select
some greater time interval as specified by
the Administrator, and such that the sample
volume that will be taken will exceed the re-
quired minimum total gas sample volume
specified in the test procedures for the spe-
cific industry. The latter Is based on an ap-
proximate average sampling rate. Note also
that the minimum total sample volume is
corrected to standard conditions.
It is recommended that a half-Integral or
integral number of minutes be sampled at
each point in order to avoid timekeeping
errors.
In some circumstances, e.g. batch cycles, It
may be necessary to sample for shorter times
at the traverse points and to obtain smaller
gas sample volumes. In these cases, the Ad-
ministrator's approval must first be obtained.
7.13 Preparation of collection train. Dur-
ing preparation and assembly of the sampling
train, keep all openings where contamination
can occur covered until Just prior to assembly
or until sampling Is about to begin.
Place 100 ml of water In each of the first
two impingers, leave the third impinger
empty, and place approximately 200-300 g or
more, if necessary, of preweighed silica gel in
the fourth ImpliiRer. Record the weight of
the silica gel and container on the data sheet.
Place the empty container in a clean place
for later use in the sample recovery.
Place a filter in the filter holder. Be sure
that the filter Is properly centered and the
gasket properly placed so as to not allow the
sample gas stream to circumvent the filter.
Check filter for tears after assembly is com-
pleted.
When glass liners are used. Install selected
nozzle using a Viton A O-rlng; the Viton A
O-rlng Is installed as a seal where the nozzle
Is connected to a glass liner. See APTD-05Vu
for details. When metal liners are used, In-
stall the nozxle as above or by a leak freo
direct mechanical connection. Mark the probe
with heat resistant tape or by some .other
method to denote the proper distance Into
the stack or duct for each sampling point.
Unless otherwise specified by the Admin-
istrator, attach a temperature probe to the
metal sheath of the sampling probe so that
the sensor extends beyond the probe tip and
does not touch any metal. Its position should
be about 1.9 to 2.54 cm (0.75 to 1 In.) from
the pltot tube and probe nozzle to avoid In-
terference with the gas flow.
Assemble the train as shown in Figure
13A-1 (Method 13A) with the filter between
the third and fourth Impingers. Alterna-
tively, the filter may be placed between the
probe and first Implnger. A filter heating sys-
tem may be used to prevent moisture con-
densation, but the temperature around the
filter holder shall not exceed 1200;t;14"C
(2481-25'F). [(Note: Whatman No. 1 filter
decomposes at 150'C (300°F)).] Record
filter location on the data sheet.
Place crushed ice around the Impingers.
7.1.4 Leak check procedure—After the
sampling train has been assembled, turn on
and set (If applicable) the probe and filter
heating system(s) to reach a temperature
sufficient to avoid condensation In the probe.
Allow time for the temperature to stabilize.
Leak check the train at the sampling site by
plugging the nozzle and pulling a 380 mm
Hg (15 In. Hg) vacuum. A leakage rate in ex-
cess of 4 To of the average sampling rate of
0.0057 mVmin. (0.02 cfm), whichever Is less,
Is unacceptable. . •
The following leak check Instruction for
the sampling train described in APTD-0576
and APTD-0581 may be helpful. Start the
pump with by-pass valve fully open and
coarse adjust valve completely closed. Par-
tially open the coarse adjust valve-and slow-
ly close the by-pass valve until 380 mm Hg
(15 In. Hg) vacuum is reached. Do Not re-
verse direction of by-pass valve. This will
cause water to back up Into the filter holder.
If 380 mm Hg (15 In. Hg) Is exceeded, either
leak check at this higher vacuum or end the
leak check as described below and start over.
When the leak check is completed, first
slowly remove the plug from the Inlet to the
probe or filter holder and Immediately turn
off the vacuum pump. This prevents the
water in the Impingers from being forced
backward Into the filter holder (If placed
before the impingers) and silica gel from
being entrained backward into the third
Impinger.
Leak checks shall be conducted as de-
scribed whenever the train Is disengaged, e.g.
for silica gel or filter changes during the test,
prior to each test run, and at the completion
of each test run. If leaks are found to be In
excess of the acceptable rate, the test will be
considered invalid. To reduce lost time due to
leakage occurrences, It Is recommended that
leak checks be conducted between port
changes.
7.1.5 Partlculate train operation—During
the sampling run, an Isoklnetic sampling
rate within 10%, or as specified by the Ad-
ministrator, of true isokinetic shall be main-
tained.
P'or each run. record the data required on
the example data sheet shown in Figure
13A-3 (Method 13A). Be sure to record the
initial dry gas meter reading. Record the
dry gas meter readings at the beginning and
end of each sampling time Increment, when
changes In flow rates are made, and whei;
sampling is halted. Take other data point
readings at least once at each sample point.
during each time Increment and additional
readings when significant changes (20%
variation in velocity head readings) neces-
FEOERAL REGISTER, VOL. 40, NO. 152—WEDNESDAY, AUGUST 6, 1975
IV- 711
-------
sitale additional adjustments in flow rate. Be
;uro to level and zero the manometer.
Clean the portholes prior to the test run
lo minimize chance of sampling deposited
material. To I xgln sampling, remove the
nuzzle cap. ve "y (If applicable) that the
probe heater Is working and niter heater Is
up to temperature, and that the pltot tube
and probe are properly positioned. Position
the nozzle at the first traverse point with
'he tip pointing directly Into the gas stream.
Immediately start the pump and adjust the
flow to isokinetic conditions. Nomographs are
available tor sampling trains using type S
pilot tubes with 0.85±0.02 {coefficients (CP),
and when sampling In air or a stack gas with
ulvalpnt density (molecular weight, M,,,
equal to 29±4), which aid In the rapid ad-
justment of the Isokinetic sampling rate
withou' excessive computations. APTD-0576
dci..ils i e procedure for using these nomo-
graphs. If Cp and Md are outside the above
stated ranges, do not use the nomograph un-
less appropriate steps are taken to compen-
sate for the deviations.
When the stack is under significant neg-
ative pressure (height of Impinger stem),
take care to close the coarse adjust valve
before Inserting the probe Into the stack to
avoid water backing Into the filter holder. If
necessary, the pump may be turned on with
the coarse adjust valve closed.
When the probe is In position, block off
the openings around the probe and porthole
to prevent unrepresentative dilution of the
gns stream.
Traverse the stack cross section, as re-
quired by Method 1 or as specified by the Ad-
ministrator, being careful not to bump the
probe nozzle Into the stack walls when
sampling near the walls or when removing
or inserting the probe through the port-
holes to minimize chance of extracting de-
posited material.
During the test run, make periodic adjust-
ments to keep the probe and (if applicable)
niter temperatures at their proper values.
Add more Ice and, If necessary, salt to the
ice bath, to maintain a temperature of less
than 20°C (P"'?) at the impinger/slllca gel
outlet, to avoid excessive moisture losses.
Also, periodically check the level and zero
of the manometer.
If the pressure drop across the filter be-
comes high enough to make isokinetic sam-
pling difficult to maintain, the filter may be
replaced In the midst of a sample run. It is
recommended that another complete filter as-
sembly bo used rather than attempting to
change the filler Itself. After the new filter
or niter assembly is Installed, conduct a
leak check. The final emission results shall
be based on the summation of all filter
catches.
A single train shall be used for the entire
sample run, except for filter and silica gel
changes. However, . -"roved by the Admin-
istrator, two or moK iruiiis may be used for
.1 single test run when there are two or more
ducts or sampling ports The final emission
results shall be based • the total of all
sampling train catches.
At the end of the sample run, turn off the •
pump, remove the probe and nozzle from
the stack, and record the final dry gas meter
reading. Perform a leak check.1 Calculate
percent Isokinetic (see calculation section) to
determine whether another test run should
be made. If there is difficulty In maintaining
isokinetic rates due to source conditions, con-
sult with the Administrator for possible
variance on the Isokinetic rates.
' With acceptability of the test run to be
, ;d on the same criterion 63 In 7.1.4.
7.2 Sample recovery. Proper cleanup pro-
cedure begins as soon as the probe Is re-
moved from the stack at the end of the
sampling period.
When the probe ran be safely handled,
wipe off all external particulate matter bear
the tip of the probe nozzle and place a cap
over it to keep from losing part of the sam-
ple. Do not cap off the probe tip tightly
while the sampling train Is cooling down,
as this would create a vacuum lu the filter
holder, thus drawing water from the 1m-
pingers into the filter.
Before moving the sample train to the
cleanup site, remove the probe from the
sample train, wipe off the sllicone grease,
and cap the open outlet of the probe. Be
careful not to lose any condensate, If pres-
ent. Wipe off the silicone grease from the
filter Inlet where the probe was fastened
and cap It'. Remove the umbilical cord from
the last Impinger and cap the Impinger. After
wiping off the sllicone grease, cap off the
filter holder outlet and Impinger Inlet.
Ground glass stoppers., plastic caps, or serum
caps may be used to close these openings.
Transfer the probe and fllter-lmpinger as-
sembly to the cleanup area. This area should
be clean and protected from the wind so that
the chances of contaminating or losing the
sample will be minimized.
Inspect the train prior to and during dis-
assembly and note any abnormal conditions.
Using a graduated cylinder, measure and re-
cord the volume of the water In the first
three Implngers, to the nearest ml; any con-
densate In the probe should be included In
this determination. Treat the samples as
follows:
No. 71778, Pauley, J. E., 8-6-76
7.2.1 Container No. 1. Transfer the Im-
pinger water from the graduated cylinder
to this container. Add the filter to this
container. Wash all sample exposed sur-
faces, including the probe tip, probe, first
three Implngers, Impinger connectors, filter
holder, and graduated cylinder thoroughly
with distilled water. Wash each component
three separate times with water and clean
the probe and nozzle with brushes. A max-
imum wash of 500 ml Is used, and the wash-
Ings are added to the sample container
which must be made of polyethylene.
7.2.2 Container No. 2. Transfer the silica
gel from the fourth implnger to tills con-
tainer and seal.
7.3 Analysis. Treat the contents of each
sample container as described below.
7.3.1 Container No. 1.
7.3.1.1 Filter this container's contents. In-
cluding the Whatman No 1 filter, through
Whatman No. 641 filter paper, or equivalent
into a 1500 ml beaker. NOTE: If filtrate vol-
ume exceeds 900 ml make filtrate basic with
NaOH to phenolphthaleln and evaporate to
less than 900 ml.
7.3.1.2 Place the Whatman No. 541 filter
containing the Insoluble matter (including
the Whatman No. 1 filter) In a nickel cru-
cible, odd a few ml of water and 'macerate
the filter with a glass rod.
Add 100 mg CaO to the crucible and mix
$he contents thoroughly to form a slurry. Add
a couple of drops of phenolphthaleln Indi-
cator. The Indicator will turn red In a basic
medium. The slurry should remain basic
during the evaporation of the water or
fluoride Ion will be lost. If the Indicator
turns colorless during the evaporation, an
acidic condition is Indicated. If this happens
odd CaO until the color turns red again!
Place the crucible In a hood under In-
frared lamps or on a hot plate at low heat.
Evaporate the water completely. :
After evaporation of the water, place the
crucible on a hot plate under a hood and
slowly Increase the temperature until the
paper chars. It may take several hours for
complete charring'of the filter to occur.
Place the crucible In a cold muffle furnace
and gradually (to prevent smoking) increase
the temperature to 600"C, and maintain until
the contents are reduced to an ash. Remove
the crucible from the furnace and allow It to
cool.
7.3.1.3 Add approximately 4 g of crushed
NaOH to the crucible and mix. Return the
crucible to the muffle furnace, and fuse the
sample for 10 minutes at GOO'C.
Remove the sample from the furnace and
cool to ambient temperature. Using several
rinsings of warm distilled water transfer
the contents of the crucible to the beaker
containing the filtrate from container No.
1 (7.3.1).. To assure complete sample re-
moval, rinse finally with two 20 ml portions
of 25 percent (v/v) sulfurlc acid and care-
fully add to the beaker. Mix well and trans-
fer to a one-liter volumetric flask. Dilute
to volume with distilled water and mix
thoroughly. Allow any undlssolved solids to
settle.
7.3.2 Container No. 2. Weigh the spent
silica gel and report to the nearest 0.5 g.
7.3.3 Adjustment of acid/water ratio In
distillation flask—(Utilize a protective shield
when carrying out this procedure). Place 400
ml of distilled water In the distilling flask
and add 200 ml of concentrated HJSO4. Cau-
tion: Observe standard precautions when
mixing the H,,SO, by slowly adding the acid
to the flask with constant swirling. Add some
soft glass beads and several small pieces of
broken glass tubing and assemble the ap-
paratus as shown In Figure 13A-2. Heat the
flask until it reaches a temperature of 176*O
to adjust the acid/water ratio for subsequent
distillations. Discard the distillate.
7.3.4 Distillation—Cool the contents' of
the distillation flask to below 80'C. Pipette
an aliquot of sample containing less
than 0.6 mg F directly into the distilling
flask and add distilled water to make a total
volume of 220 ml added to the distilling
flask. [For an estimate of what size aliquot
does not exceed 0.6 mg F, select an aliquot
of the solution --id treat as described in
Section 7.3.6. T will give an approxima-
tion of the fluo jontent, but only ah ap-
proximation siiiL .nterferlng ions have not
been removed by the distillation step.]
Place a 250 ml volumetric flask at the con-
denser exist. Now begin distillation and
gradually Increase the heat and collect all the
distillate up to 175'C. Caution: Heating the
solution above 175°C will cause sulfurlc acid
to distill over.
The acid in the distilling flask can be
used until there is carryover of interferences
or poor fluoride recovery. An occasional
check of fluoride recovery with standard
solutions is advised. The acid should
be changed whenever there Is less than 9C
.percent recovery or blank values are higher
than 0.1 ug/ml.
7.3.5 Determination of concentration—
Bring the distillate in the 250 ml volumetric
flask to the mark with distilled water and
mix thoroughly. Pipette a 25 ml aliquot from
the distillate. Add on equal volume of TISAB
and mix. The sample should be at the
same temperature as the calibration stand-
ards when measurements are made. If
ambient lab temperature fluctuates more
than ±2°C from the temperature at which
the calibration standards were measured,
condition samples and standards In a con-
stant temperature bath measurement. Stir
the sample with a magnetic stirrer during
measurement to minimize electrode response
FEDERAL REGISTER, VOL. 40, NO. 152—WEDNESDAY, AUGUST 6. 1975
IV-7 2
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33166
RULES AND REGULATIONS
time. If the stirrer generates enough heat to
change solution temperature, place a piece
of insulating material such as cork
between the stirrer and the beaker. Dilute
samples (.below 10-4 M fluoride ion content)
should be held in polyethylene or poly-
propylene beakers during measurement.
Insert the fluoride and reference electrodes
Into the solution. When a steady millivolt
rending is obtained, record It. This may take
several minutes. Determine concentration
from the calibration curve. Between elec-
trode measurements, soak the fluoride sens-
Ing electrode In distilled water for 30 seconds
and then remove and blot dry.
8. Calibration.
Maintain a laboratory log of all
calibrations.
8.1 Sampling Train.
8.1,1 Probe nozzle—Using a micrometer,
measure the Inside diameter of the nozzle
to the nearest 0.025 mm (0.001 in.). Make
3 separate measurements using different
diameters each time and obtain the average
of the measurements. The difference between
the high and low numbers shall not exceed
0.1 mm (0.004 in.).
When nozzles become nicked, dented, or
corroded, they shall be reshaped, sharpened,
and recalibrated before use.
Each nozzle shall be permanently and
uniquely Identified.
8.1.2 Pilot tube—The pitot tube shall be
calibrated according to the procedure out-
lined In Method 2.
8.1.3 Dry gas meter and orifice meter.
Both meters shall be calibrated according to
the procedure outlined in APTD-0576. When
diaphragm pumps with by-pass valves are
used, check for proper metering system
design by calibrating the dry gas meter at an
additional flow rate of 0.0057 m'/mln. (0.2
cfm) with the by-pass valve fully opened
and then with It fully closed, if there is
more than ±2 percent difference in flow
rates when compared to the fully closed posi-
tion of the by-pass valve, the system is not
designed properly and must be corrected.
8.1.4 Probe heater calibration—The probe
heating system shall be calibrated according
to the procedure contained In APTD-0576.
Probes constructed according to APTD-0581
need • not be calibrated If the calibration
curves In APTD-0576 are used.
8.1.6 Temperature gauges—Calibrate dial
and liquid filled bulb thermometers against
mercury-ln-glass thermometers. Thermo-
couples need not be calibrated. For other
devices, check with the Administrator.
8.2 Analytical Apparatus.
8.2.1 Fluoride Electrode—Prepare fluoride
standardizing solutions by serial dilution of
the 0.1 M fluoride standard solution. Plpet
10 ml of 0.1 M NaF Into a 100 ml volumetric
flask and make up to the mark with distilled
water for a 10-' M standard solution. Use 10
ml of 10-' M solution to make a 10-" M solu-
tion In the same manner. Reapt 10-' and 10-'
M solutions.
Pipet 50 ml of each standard into a sep-
arate beaker. Add 50 ml of TISAB to each
beaker. Place the electrode in the most dilute
standard solution. When a steady millivolt
reading Is obtained, plot the value on the
linear axis of semi-log graph paper versus
concentration on the log axis. Plot the
nominal value for concentration of the
standard on the log axis, e.g., when 50 ml of
10-' M standard Is diluted with 60 ml TISAB,
the concentration is still designated "10-1 M".
Between measurements soak the fluoride
sensing electrode In distilled water for 30
seconds, and then remove and blot dry.
Analyze the standards going from dilute to
concentrated standards. A straight-line cali-
bration curve will be obtained, with nominal
concentrations of 10f*. lOf, 10-", 10-', 10-'
concentrations of 10-', 10-', 10-3, 10-', 10-'
concentrations .of 10-V10-4, 10-', 10f:, 10f
fluoride molarlty on the log axis plotted
versus electrode potential (In millivolts) on
the linear scale.
Calibrate the fluoride electrode dally, and .
check it hourly. Prepare fresh fluoride stand-
ardizing solutions dally of 10-" M or less.
Store fluoride standardizing solutions in
polyethylene or polypropylene containers.
(Note: Certain specific ion meters have been
designed specifically for fluoride electrode
use and give a direct readout of fluoride ion
concentration. These meters may be used In
lieu of calibration curves for fluoride meas-
urements over narrow concentration ranges.
Calibrate the meter according to manufac-
turer's Instructions.)
9. Calculations.
Carry out calculations, retaining at least
one extra decimal figure beyond that of the
acquired data. Round off figures after final
calculation.
9.1 Nomenclature.
/In = Cross sectional area of nozzle. m: (ft-).
/Ii = Aliquot of total sample added to still,
ml.
B., = Water vapor In the gas stream, propor-
tion by volume.
C. = Concentration of fluoride In stack gas,
rng/m1, corrected to standard conditions
of 20' C. 760 mm Hg (68' F, 29.92 In. Hg)
on dry basis.
Ft = Total weight of fluoride In sample, mg.
/ = Percent of Isokinetlc sampling.
M = Concentration of fluoride from calibra-
tion curve, molarlty.
TO» = Total amount of partlculate matter
collected, mg.
M* = Molecular weight of water, 18 g/g-mole
(18 Ib/lb-mole).
m. = Mass of residue of acetone after evap-
oration, mg.
Pi,,, = Barometric pressure at the sampling
site, mm Hg (In. Hg).
P, =. Absolute stack gas pressure, mm Hg (In.
Hg).
P. 1,1 = Standard absolute pressure, 760 mm
Hg (29.92 in. Hg).
Jt = Ideal gas constant, 0.06236 mm Hg-mV
•K-g-mole (21.83 In. Hg-ftV'B-lb-mole).
Tm = Absolute average dry gas meter tem-
perature (see fig. 13A-3), °K CR).
T> = Absolut© average stack gas temperature
(see fig. 13A-3), *K CR).
T* i i — Standard absolute temperature, 293"
K (528" R).
Vf — Volume of acetone blank, ml. •
Van — Volume of acetone used In wash, ml.
Vj = Volume of distillate collected, ml.
Vi« = Total volume of liquid collected In 1m-
plngers and silica gel, ml. Volume of water
in silica gel equals silica gel weight In-
crease In grams times 1 ml/gram. Volume
of liquid collected in Implnger equals final
volume minus Initial volume.
Vm = Volume of gas sample as measured by
dry gas meter, dcm (dcf).
Vm = Volume of water vapor In the gas
sample corrected to standard conditions,
earn (scf).
Vi = Total volume of sample, ml..
v. = Stack gas velocity, calculated by Method
2. Equation 2-7 using data obtained from
Method 5, m/sec (ft/sec).
W« = Weight of residue In acetone wash, mg.
A//= Average pressure differential across the
orifice (see flg. 13A-3), meter, mm HaO
(In. H=O).
p, — Density of acetone, mg/ml (see label on
bottle).
p.."Density of water, 1 g/ml (0.00220 lb/
ml).
Q = Total sampling time, min. ;
13.6 —Specific gravity of mercury. .
60 = Sec/mln.
100 = Con version to percent.
9.2 Average dry gas meter temperature
and average orifice pressure drop. See data
sheet (Figure 13A-3 of Method 13A).
9.3 Dry gas volume. Use Section 9.3 of
Method 13 A.
9.4 Volume of Water Vapor. Use Section
9.4 of Method 13A.
95 Moisture Content. Use Section 9.5 of
Method 13A.
9.6 Concentration
9.6.1 Calculate the amount of fluoride in
the sample according to equation 13B-1.
Vi
F,=K-(V*) (M)
A,
where:
K = 19 mg/ml.
9.6.2 Concentration of fluoride In stack
gas. Use Section 9.6.2 of Method 13A.
9.7 Isokinetlc variation. Use Section 9.7
of Method 13A.
9.8 Acceptable results. Use Section 9.8 of
Method 13A.
10. References.
Bellack, Ervln, "Simplified Fluoride Distil-
lation Method," Journal of the American
Water Works Association #50: 530-6 (1958).
MacLeod. Kathryn E., and Howard L. Crist.
"Comparison of the SPADNS—Zirconium
Lake and Specific Ion Electrode Methods of
Fluoride Determination In Stack Emission
Samples," Analytical Chemistry 45: 1272-1273
(1973).
Martin, Robert M. "Construction Details of
Isokinetic Source Sampling Equipment,"
Environmental Protection Agency, Air Pol-
lution Control Office Publication No. APTD-
0581.
1973 Annual Book of ASTM Standards, Part
23. Designation: D 1179-72.
Pom, Jerome J., "Maintenance, Calibration,
and Operation of Isokinetic Source Sampling
Equipment." Environmental Protection
Agency, Air Pollution Control Office Publica-
tion No. APTD-0576.
Standard Methods for the Examination o/
Water and Waste Water, published jointly by
American Public Health Association, Ameri-
can Water Works Association and Water Pol-
lution Control Federation, 13th Edition
(1971).
(Sections 111 and 114 of the Clean Air Act.
as amended by section 4(a) of Pub. L. 91-604,
84 Stat. 1678 (42 U.8.C. 1857 c-6. 0-9))
[PR Doc.75-20478 Piled 8-5-75:8:45 am]
FEDERAL REGISTER, VOL. 40, NO. 152—WEDNESDAY, AUGUST 6, 197$
',17-73
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RULES AND REGULATIONS
15
IFRL 428-4]
PART 60—STANDARDS OF PERFORM-
ANCE FOR NEW STATIONARY SOURCES
Delegations of Authority to State of Cali-
fornia on Behalf of Bay Area, Monterey
Bay Unified, Humboldt County and .Del
Norte County Air Pollution Control Dis-
tricts
Pursuant to the delegations of author-
ity for the standards of performance for
new stationary sources (NSPS) to the
State of California on behalf of the Bay
Area and Monterey Bay Unified-Air Pol-
lutio. Control Districts (dated May 23,
Iy75), and on behalf of the Humboldt
County and Del Norte County Air Pol-
lution Control Districts (dated. July 10.
1975), EPA is today amending 40 CFR
60.4, Address, to reflect these delegations.
Notices announcing these delegations
are published today in the Notices Sec-
tion of this issue. The amended § 60.4
is set forth below. It adds the addresses
of the Bay Area. Monterey Bay Unified.
Humboldt County and Del Norte County
Air Pollution Control Districts, to which
must be addressed all reports, requests.
applications, submittals, and communi-
cations pursuant to this part by sources
subject to the NSPS located within these
Air Pollution Control Districts.
The Administrator finds good cause
for foregoing prior public notice and for
making this, rulemaklrig effective im-
mediately in that it is an administrative
change and not one of substantive con-
tent. No additional substantive burdens
are imposed on the parties affected. The
delegations which are reflected by this
administrative amendment were effec-;
tive on May 23, 1975 (Bay Area and
Monterey Bay Districts) and on July 10,
1975 (Humboldt County and Del Norte
County Districts) and it serves no pur-?
pose to delay the technical change of
this addition of the Air Pollution Control
D'strlct addresses to the Code cf Federal
Regulations.
This rulemaking is effective Immedi-
ately, and Is issued under the authority
of section 111 of the Clean Air Act, as
amended. 42 U.S.C. 1857c-6.
Dated: September 6,1975.
STANLEY W. LEGRO,
Assistant Administrator far
Enforcement.
Part 60 of Chapter I, Title 40 of the
Code of Federal Regulations is amended
as follows:
1. In § 60.4, paragraph (b) Is amended
by revising subparagraph (F) ..to read as.
follows:
§60.4 Address.
• • * • ' •
(b) • • *
(A)-(E) » • •
(F) California
Bay Area Air Pollution Control District,
939 Ellis St., San Francisco, CA 94109.
Del Norta County Atr Pollution Control
District, 5600 3. Broadway, Eureka, CA
95S01. . - .
Humboldt County Air Pollution Control
District. 5600 &. Broadway. Xunka, CA 98501.
Monterey Bay Unified Air Pollution Control
District, 420 Church St. (P.O. Box 467). Sa-
linas, CA 98901. '
HOIIAt
OL 48; lio. 177-
Y, SOTEMta 11, 1973
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43850
Title 40—Protection of Environment
CHAPTER I—ENVIRONMENTAL
PROTECTION AGENCY
SUBCHAPTER C—AIR PROGRAMS
[FRL 407-3]
PART 60—STANDARDS OF PERFORM-
ANCE FOR NEW STATIONARY SOURCES
Electric Arc Furnaces in the Steel Industry
On October 21. 1974 (39 FR 37466).
under section 111 of the Clean Air Act,.
as amended, the Environmental Protec-
tion Agency (EPA) proposed standards .
of performance lor new and modified
electric arc furnaces in the steel industry.
Interested persons participated in the
rulemaking by submitting written com-
ments to EPA. A total of 18 comment let-
ters was received, seven of which came
from the industry, eight from State and
local air pollution control agencies, and
four from Federal agencies. The Free-
dom of Information Center, Room 202
West Tower, 401 M Street, S.W, Wash-
ington, D.C., has copies of the comment
letters received and a summary of the
Issues and Agency responses available for
public Inspection. In addition, copies of
the issue summary and Agency responses
may be obtained upon written request
from the EPA Public Information Cen-
ter (PM-215), 401M Street, S.W., Wash-
ington, D.C. 20460 (specify—Public
Comment Summary: Electric Arc Furr
naces in the Steel Industry). The com-
ments have been carefully considered.
and where determined by the Adminis-
trator to be appropriate, changes have
been made to the proposed regulation
and are incorporated in the regulation
promulgated herein.'
The bases for the proposed standards
are presented in "Background Informa-
tion for Standards of Performance:
Electric Arc Furnaces in the Steel In-
dustry," (EPA-450/2-74-017a, b). Copies
of this document are available on request
from the Emission Standards and En-.
glneeiing Division, Environmental Pro-
tection Agency, Research Triangle Park,
N.C. 27711, Attention: Mr. Don R.
Goodwin.
SUMMARY OF REGULATION
The promulgated standards of per-
formance for new and modified electric
arc furnaces in the steel industry
limit particulate matter emissions from
the control device, from the shop, and
from the dust-handling equipment.
Emissions from the control device are
limited to less than 12 mg/dscm (0.0052
gr/dscf) and 3 percent opacity. Furnace
emissions escaping capture by the collec-
tion system and exiting from the shop
are limited to zero percent opacity, but
emissions greater than this level are
allowed during charging periods and
tapping periods. Emissions from" the
dust-handling equipment are limited to
less than 10 percent opacity. The regula-
tion requires monitoring of flow rates
through each separately ducted emission
capture hood and monitoring of the
pressure Inside the electric arc furnace
for direct shell evacuation systems. Ad-
RULIS AND REGULATIONS
dlttonally, continuous monitoring of
opacity of emissions from the control de-
vice la required.
SIGNIFICANT COMMENTS AND CHANGES
MADE TO THE PROPOSED REGULATION
All of the comment letters received by
EPA contained multiple comments. The
most significant comments and the dif-
ferences between the proposed and pro-
mulgated regulations are discussed below.
In addition to the discussed changes, a
number of paragraphs and sections of
the proposed regulation were reorganized
' In the regulation promulgated herein.
(1) Applicability. One commentator
questioned whether electric arc furnaces
that use continuous feeding of prere-
duced ore pellets as the primary source
of iron can comply with the proposed
standards of performance since the
standards were based on data from con-
ventionally charged furnaces. Electric
arc furnaces that use prereduced ore
pellets were not Investigated by EPA
because this process was still being re-
searched by the steel industry during
development of the standard and was
several years from extensive use on com-.
mercial sized furnaces. Emissions from
. this type of furnace are generated at
different rates and in different amounts
over the steel production cycle .than
emissions from conventionally charged
furnaces. The proposed standards were
structured for the emission cycle of a
conventionally charged electric arc
furnace. The standards, consequently,
are not suitable for application to electric
arc furnaces that use prereduced ore
pellets, as the primary source of iron.
Even with use of best available control
technology, emissions from these fur-
naces may not be controllable to the level
of all of the standards promulgated
herein; however, over the entire cycle the
emissions may be less than those from
a well-controlled conventional electric
arc furnace. Therefore, EPA belirves that
standards of performance for electric arc
furnaces using prereduced ore pellets
require a different structure than do
standards for conventionally charged
furnaces. An investigation into the emis-
sion reduction achievable and best avail-
able control technology for these fur-
naces will be conducted in the future and
standards of performance will be estab-
lished. Consequently, electric arc fur-
naces that use continuous feeding of pre-
reduced ore pellets as the primary source
of iron are not subject to the require-
ments of this subpart.
(2) Concentration standard for emis-
sions from the control device. Four com-
mentators recommended revising the
concentration standard for the control
device effluent to 18 mg/dscm (0.008 gr/
dscf) from the proposed level of 12 mg/
dscm (0.0052 gr/dscf). The argument for
the higher standard was that the pro-
posed standard had not been demon-
strated on either carbon steel shops or- on
combination direct' shell evacuation-
canopy hood control systems. Emission
measurement data presented in "Back-
ground Information for Standards of-
Performance: Electric ArcJPurnaces in
the Steel Industry" show that carbon
steel shops as well as alloy steel shops
can reduce particulate matter emissions
to less than 12 mg/dscm by. application
of well-designed fabric filter collectors.
These data also show that combination
direct shell evacuation-canopy hood sys-
tems can control emission levels to less
than 12 mg/dscm. EPA believes that re-
vising the standard to 18 mg/dscm would
allow relaxation of the design require-
ments of the fabric filter collectors which
are installed to meet the standard. Ac-
cordingly, the standard promulgated
herein limits particulate matter emis-
sions from the control device to less than
12 mg/dscm.
Two commentators requested that spe-
cific concentration and opacity stand-
ards be established for emissions from
scrubber controlled direct shell evacua-
tion systems. The argument for a sep-
arate concentration standard was that
emissions from scrubber controlled direct
shell evacuation systems can be reduced
to only about 50 mg/dscm (0.022 gr/
dscf) and. thus, even with the proposed
proration provisions under § 60:274(b),
It Is not possible to use scrubbers and
comply with the proposed concentration
standard. The commentators also argued
that a separate opacity standard was
necessary "for scrubber equipped systems
because the effluent is more concentrated
and, thus, reflects and scatters more vis-
ible light than the effluent from fabric
filter collectors.
EPA would like to emphasize that use
of venturl scrubbers to control the efflu-
ent from direct shell evacuation systems
Is not considered to be a "best system of
emission reduction considering costs."
The promulgated standards of perform-
ance for electric arc furnaces reflect
the degree of emission reduction achiev-
able for systems discharging emissions
through fabric filter collectors. EPA be-
lieves, however, that the regulation does
not preclude use of control systems that
. discharge direct shell evacuation system
emissions through venturl scrubbers.
Available Information Indicates that
effluent from a direct shell evacuation
system can be controlled to 0.01 gr/dsci
or less using a high energy venturl scrub-
ber (pressure drop greater than 60 in.
w.g.). If the scrubber reduces particulate
matter emissions to 0;01 gr/dscf, then the
fabric filter collector is only required to
reduce the.emissions from'the canopy-
hood to about 0.004 gr/dscf in order for
the emission rates.to be less than 0.0052
gr/dscf. Therefore, it Is technically feasi-
ble for a facility to use a high energy
scrubber and a fabric filter to control the
combined furnace emissions to less than
0.0052 gr/dscf. A concentration standard
of 0.022 gr/dscf for scrubbers would not
require Installation of control devices
which have a collection efficiency com-
parable to that of best control technology
(well-designed and well-operated fabric
filter collector). In addition, electric arc
furnace particulate matter emissions are
Invisible to the human eye at effluent
concentrations • less than 0.01 gr/dscf
FEDERAL REGISTER, VOL 40, NO. 185—TUESDAY. SEPTEMBER 23, 1975
IV-75
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RULES AND REGULATIONS
-4385f
when emitted from average diameter'
stacks. For the reasons discussed above,
neither a separate concentration stand-
ard nor a separate opacity standard will
be established as suggested by the com-
mentators.
(3) Control device opacity standard.
Four commentators suggested that the
proposed control device opacity stand-
ard either be revised from less than five
percent opacity to less than ten percent
opacity based on six-minute average val-
ues or that a time exemption be provided
for visible emissions during the cleaning
cycle of shaker-type fabric filter collec-
tors. •
EPA's experience indicates that a time
exemption to allow for puffing during
the cleaning cycle of the fabric filter col-
lector is not necessary. For this appli-
cation) a well-designed and well-main-
tained fabric filter collector should have
no visible emissions during all phases of
the operating cycle. The promulgated
opacity standard, therefore, does not pro-
vide a time exemption for puffing of the
collector during the cleaning cycle.
The suggested revision of the proposed
opacity standard to ten percent (based on
six-minute average values) was con-
sidered in light of recent changes in
Method 9 of Appendix A to this part (39
FR 39872). The revisions to Method 9
require that compliance with opacity
standards be determined by averaging
sets of 24 consecutive observations taken
at 15-second intervals (six-minute aver-
ages). All six-minute average values of
the opacity data used as the basis for
the proposed opacity standard are zero
percent. EPA believes that the ten per-.
cent standard suggested by the com-
mentators would allow much less effec-
tive operation.and maintenance of the
control device than is required by the
concentration standard. On the basis of
available data, a five percent opacity
standard (based on six-minute average
values) also is unnecessarily lenient.
The proposed opacity standard of zero
percent was revised slightly upward to be
consistent with previously established
opacity standards which are less strin-
gent than their associated concentration
standards without being unduly lax. The
promulgated opacity .standard limits
emissions from the control device to less
than three percent opacity (based on
averaging sets of 24 consecutive observa-
tions taken at 15-second intervals). Use
of six-minute average values to deter-
mine compliance with applicable opacity
standards makes opacity levels of any
value possible, Instead of the previous
method's limitation of values at discrete
intervals of five percent opacity.
(4) Standards on emissions from the
shop. Twelve commentators questioned
the value of the shop opacity standards,
arguing that the proposed standards
are unenforceable, too lenient, or too
stringent
Commentators arguing for less strin-
gent or more stringent standards sug-
gested various alternative opacity values
for the charging or tapping period stand-
ards, different averaging periods, and a
different limitation on emissions f romthe
shop during the meltdown and refining
period of the EAF operation. Because of
these comments, the basis for these
standards was thoroughly reevaluated.
including a review of all available data
and follow-up contacts with commenta-
tors who had offered suggestions. The
follow-up contacts revealed that the sug-
gested revisions were opinions only and
were not based on actual data. The re-
evaluation of the data bases of the pro-
posed standards reaffirmed that ' the.
standards represented levels of emission
control achievable by application of best
control technology considering costs.
Hence, EPA concluded that the standards
are reasonable (neither too stringent nor
too lenient) and that revision of these
standards is not warranted in the ab-
sence of specific information indicating
such a need.
Four commentators believed that the
proposed standards were impractical to
enforce for the following reasons:
(1) Intermingling of emissions from
non-regulated sources with emissions
from the electric arc furnaces would
make enforcement of the standards
impossible.
(2) Overlap of operations at multi-
furnace shops would make it difficult to
identify the periods in which the charg~
ing and tapping standards are applicable.
(3) Additional manpower would be
required in order to enforce these-
standards.
(4) The standards would require ac-
cess to the shop, providing the source
with notice of surveillance and the re-
sults would not be representative of rou-.
tine emissions.
(5) The standards would be unen-
forceable at facilities with a mixture of
existing and new electric arc furnaces
in the same shop.
EPA considered all of the comments on
the enforceability of the proposed stand-
ards and concluded that some changes
were appropriate. The proposed regula-
tion was reconsidered with the intent of
developing more enforceable provisions
requiring the same level of control. This
effort resulted in several changes to the
regulation, which are discussed below.
The promulgated regulation retains the
proposed limitations on the opacity of
emissions exiting from the shop except
for the exemption of one minute/hour
per EAF during the refining and melt-
down periods. The purpose of this ex-
emption was to provide some allowance
for puffs due to "cave-ins" or addition of
iron ore or burnt lime through the slag
door. Only one suspected "cave-ih" and
no puffs due to additions occurred during
15 hours of observations at a well-con-
trolled facility; therefore, it -was con-
cluded that these brief uncontrolled puffs
do not occur frequently and whether or
not a "cave-in" has occurred is best eval-
uated on a case-by-case basis. This ap-
proach was also necessitated by recent
revisions to Method 9 (39 FR 39872)
which require basing compliance on six-
minute averages of the observations. Use
of six-minute averages of opacity read-
ings is not consistent with allowing a
time exemption. Determination of
whether brief puffs of emissions occur-
ring during refining and meltdown pe-
riods are due to "cave-ins" will be made
at the time of determination of compli-
ance. If such emissions are considered to
be due to a "cave-in" or other uncontroll-
able event, the evaluation may be re-
peated without any change in operating
conditions.
The purpose of the proposed 'opacity
standards limiting the opacity of emis-
sions from the shop was to require good
capture of the furnace emissions. The
method for routinely enforcing these
capture requirements has been revised
in the regulation promulgated herein in
that the owner or operator is now re-
quired to demonstrate compliance with
the shop opacity standards just prior to
conducting the performance test on the
control device. This performance evalua-
tion will establish the baseline operating
flow rates for each of the canopy hoods
or other fume capture hoods and the
furnace pressures for the electric arc fur-
nace using direct shell evacuation sys-
tems. Continuous monitoring of the Sow
rate through each separately ducted con-
trol system Is required for each electric
arc furnace subject to this regulation.
Owners or operators of electric arc fur-
naces that use a direct shell evacuation
system to collect the refining and melt-
down period emissions are required to
continuously monitor the pressure inside
the furnace free space. The flow rate and
pressure data will provide a continuous
record of the operation of the control
systems. Facilities that use a -building
evacuation system for capture and'con-
trol of emissions are not subject to the
flow rate and pressure monitoring re-
quirements if the building roof is never
opened.
The shop opacity standards promul-
gated herein are applicable only during
demonstrations of compliance of the af-
fected facility. At all other times the :
operating conditions must be maintained
at the baseline values or better. Use of
operating conditions that will result in
poorer capture of emissions constitutes
unacceptable operation and maintenance
of the affected facility. These provisions
of the promulgated regulation will allow
evaluation of the performance of the col-
lection system without interference from
other emission sources because the non-
regulated sources can be shut down for
the duration of the evaluation. The moni-
toring of operations requirements will
simplify enforcement of the regulation
because neither the enforcing agency
nor the owner or operator must show
that any apparent violation was or was
not due to operation of non-regulated
sources.
The promulgated regulation's monitor-
Ing of operation requirements will add
negligible additional costs to the total
cost of complying with the promulgated
standards of performance. Flow rate
monitoring devices of sufficient accuracy
to meet the requirements of § 60.274 (b)
can be Installed for $600-$4000 depend-
ing on the flow profile of the area being
monitored and the complexity of the
monitoring device. Devices that monitor
FEDERAL REGISTER, VOL 40, NO. 165—TUESDAY, SEPTEMBER 23. 1975
iy-76
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43852
the pressure inside the free space of an
electric arc furnace equipped with a di-
rect shell evacuation system are Installed
by most owners or operators in order to
obtain better control of the furnace oper-
ation. Consequently, for most owners or
operators, the "pressure monitoring re-
quirements will only result in the addi-
tional costs for installation and operation
of a strip chart recorder. A suitable strip
chart recorder can be installed for less
than $600.
There are no data reduction require-
ments In the flow rate monitoring pro-
visions. The pressure monitoring pro-
visions for the direct shell evacuation
control systems require recording of the
pressures as 15-minute integrated aver-
ages. The pressure inside the electric arc
furnace above the slag and metal fluctu-
ates rapidly. Integration of the data over
15-mlnute periods is necessary to provide
an indication of the operation of the sys-
tem. Electronic and mechanical Integra-
tors are available at an initial cost of less
than $600 to accomplish this task. Elec-
tronic circuits to produce a continuous
Integration of the data can be built di-
rectly Into the monitoring device or can
be provided as a separate modular com-
ponent of the monitoring system. These
devices can provide a continuous Inte-
grated average on a strip chart recorder.
(5) Emission monitoring. Three com-
mentators suggested deletion of the pro-.
posed opacity monitoring requirements
because long path lengths.and multiple
compartments in pressurized fabric filter
. collectors make monitoring infeasible.
The proposed opacity monitoring require-
ments have not been deleted because
opacity monitoring Is feasible on the con-
trol systems of interest (closed or suction
fabric filter collectors). This subpart also
permits use of alternative control sys-
tems which are not amenable to testing
and monitoring using existing proce-
dures, providing the owner or operator
can demonstrate compliance by alterna-
tive methods. If the owner or operator
plans to Install a pressurized fabric filter
collector, he should submit for the Ad-
ministrator's approval the emission test-
Ing procedures and the method of mon-
itoring the emissions of the collector. The
opacity of emissions from pressurized
fabric filter collectors can be monitored
using present instrumentation at a rea-
sonable cost. Possible alternative methods
for monitoring of emissions from pres-
surized fabric filter collectors Include:
(1) monitoring of several compartments
by a conventional path length transmis-
someter and rotation of the transmis-
someter to other groups of collector^com-
partments on a scheduled basis or (2)
monitoring with several conventional
path length transmissometers. In addi-
tion to monitoring schemes based on con-
ventional path length transmissometers.
a long path transmissometer could be
used to monitor emissions from a pres-
surized fabric filter collector. Transmis-
someters capable of monitoring distances
up to 150 meters are commercially avail-
able and have been demonstrated to ac-
curately monitor opacity. Use of long
path transmissometers on pressurized
fabric filter collectors has yet to be dem-
onstrated, but if properly Installed there
Is no reason to believe that the transmis-
someter will not accurately and repre-
sentatively monitor emissions. The best
location for a long path transmissometer
on a fabric filter collector will depend on
the specific design features of both;
therefore, the best location and monitor-
ing procedure must be established on an
Individual basis and is subject to the
Administrator's approval.
Two commentators argued that the
proposed reporting requirements would
result in excessive paperwork for the
owner or operator. These commentators
.suggested basing the reporting require-
ments on hourly averages of the moni-
toring data. EPA believes that one-hour
averaging periods would not produce
values that would meaningfully relate to
the operation of the fabric filter collec-
tor and would not be useful for com-
parison with Method 9 observations. In
light of the revision of Method 9 to base
compliance on six-minute averages, all
six-minute periods In which the average
opacity is three percent or greater shall
be reported as periods of excess emis-
sions. EPA does not believe that this re-
quirement will result in an excessive
burden for properly operated and main-
tained facilities.
(6) Test methods and procedures.
Two commentators questioned the pre-
cision and accuracy of Method 5 of Ap-
pendix A to this part when applied to gas
streams with participate matter con-
centrations less than 12 mg/dscm. EPA
has reviewed the sampling and analytical
error .associated with Method 5 testing
of low concentration gas streams. It was'
concluded that if the recommended
minimum sample volume (160 dscf) is
used, then the errors should be within
the acceptable range for the method.
Accordingly, the recommended minimum
sample volumes and times of the pro-
posed regulation are being promulgated
unchanged.
Three commentators questioned what
methodology was to be used in testing of
open or pressurized fabric filter collec-
tors. These commentators advocated that
EPA develop a reference test method for
testing of pressurized fabric filter collec-
tors. From EPA's experience, develop-
ment of a single test procedure for repre-
sentative sampling of all pressurized
fabric filter collectors is not feasible be-
cause of significant variations in the de-
sign of these control devices. Test proce-
dures for demonstrating compliance with
the standard, however, can be developed
on a case-by-case basis. The promulgated
regulation does require that the owner
or operator design and construct the
control device so that representative
measurement of the participate matter
emissions Is feasible.
Provisions in 40 CFR 60.8 (b) allow the
- owner or operator upon approval by the
Administrator to show compliance with
the standard of performance by use of
an "equivalent" test method or "alterna-
tive" test method. For pressurized fabric
filter collectors, the owner or operator Is
responsible for development of an "alter-
native" or "equivalent1 test procedure
which must be approved prior to the de-
termination of compliance.
Depending on the design of the pres-
surized fabric filter collector, the per-
formance test may require use- of an
"alternative" method which would pro-
duce results adequate to demonstrate
compliance. An "alternative", method
does not necessarily require that the
effluent be discharged through a stack.
A possible alternative procedure for test-
ing is representative sampling of emis-
sions from a randomly selected, repre-
sentative number of compartments of
the collector. If the flow rate of effluent
from the compartments or other condi-
tions are not amenable to isokinetic
sampling, then subisoklnetic sampling
(that is, sampling at lower .velocities
than the gas stream velocity, thus biasing
the sample toward collection of a greater
concentration than is actually present)
should be used. If a suitable "equivalent"
or "alternative" test procedure Is not de-
veloped by the owner or operator, then
total enclosure of the collector and test-
Ing by Method 5 of Appendix A to this
part is required.
A new paragraph has been added to
clarify that during emission testing of
pressurized fabric' filter collectors the
dilution air vents must be blocked off for
the period of testing or the amount of
dilution must be determined and a cor-
rection1 applied In order to accurately
determine the emission rate of the con-
trol device. The need for dilution air cor-
rection was discussed in "Background
Information for Standards of Perform-
ance: Electric Arc Furnaces In the Steel
Industry" but was not an explicit re-
quirement in the proposed regulation.
(7) Miscellaneous. Some commenta-
tors on the proposed standards of per-
formance for ferroalloy production facil-
ities (39 FR 37470) questioned the ra-
tionale for the differences between the
electric arc furnace regulation and the
ferroalloy production facilities regulation
with respect to methods of limiting fugi-
tive emissions. The intent of both regu-
lations is to require effective capture and
control of emissions from the source. The
standards of performance for electric arc
furnaces regulate collection efficiency by
placing limitations on the opacity of
emissions from the shop. The perform-
ance of the control system is evaluated
at the shop roof and/or other areas of
emission to the atmosphere because it is
not possible to evaluate the performance
of the collection system inside the shop.
In electric arc furnace shops, collection
systems for capture of charging and tap-*
ping period emissions must be located at
least 30 or 40 feet above the furnace to
allow free movement of the crane which
charges raw materials to the furnace.
Fumes from charging, tapping/and other
activities rise and accumulate in the
upper areas of the building, thus obscur-
ing visibility. Because of the poor visibij;
ity within the shop, the performance of
the emission collection system can only
be evaluated at the point .where emis-
sions are discharged to the atmosphere.
Ferroalloy electric submerged arc fur-
FEOERAI. BECISTEU, VOL 00, NO. 185—TUESDAY, SEPTSftSBSO 23, 1975
IV-7 7
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RULES AND REGULATIONS
43853
aace operations do not require this large
free Space between the furnace and the
collection device (hood). Visibility
around the electric submerged arc fur-
nace Is good. Consequently, the perform-
ance of the collection device on a ferro-
alloy furnace may be evaluated at the
collection area rather than at the point.
of discharge to the atmosphere.
Effective date. In accordance with sec-
tion 111 of the Act, these regulations pre-
scribing standards of performance for
electric arc furnaces in the steel Indus-
try are effective on September 23, 1975.
and apply to electric arc furnaces and
their associated dust-handling equip-
ment, the construction or modification
of which was commenced after Octo-
ber 31. 1974.
Dated: September 15, 1975.
JOHN QUARLES,
Acting Administrator.
Part 60 of Chapter I, Title 40 of the
Code of Federal Regulations is amended
as follows:
1. The table of sections is amended by
adding subpart AA as follows:
Subpart AA—Standards of Performance for Steel
Plants: Electric Arc Furnaces
60.270 Applicability and designation of af-
fected facility.
60.271 Definitions.
60.272 Standard lor partlculate matter.
50.273 Emission monitoring.
60.274 Monitoring of operations.
60.275 Test methods end procedures.
2. Fart 60 is amended by adding sub-
part AA as follows:
• • -• • •
Subpart AA—Standards of Performance
for Steel Plants: Electric Arc Furnaces
§ 60.270 Applicability and designation
of affected facility.
The provisions of this subpart are ap-
plicable to the following affected facili-
ties in steel plants: electric arc furnaces
and dust-handling equipment.
§ 60.271 Definitions.
As used In this subpart, all terms not
defined herein shall have the meaning
given them in the Act and in subpart A
of this part.
(a) "Electric arc furnace" (EAF)
means any furnace that produces molten
steel and heats the charge materials
with electric arcs from carbon electrodes.
Furnaces from which the molten steel is
cast into the shape of finished products,
such as in a foundry, are not affected fa-
cilities Included within the scope of this
definition. Furnaces which, as the pri-
mary source of iron, continuously feed
prereduced ore pellets are not affected
facilities within the scope of this
definition.
(b) "Dust-handling equipment" means
any equipment used to handle particu-
late matter collected by the control de-
vice and located at or near the control
device for an EAF subject to this sub-
part. •'• ,
(c) "Control device" means the air
pollution control equipment, used to re-
move partlculate matter generated by
an EAF(s) from the effluent gas stream.
(d) "Capture system" means the
equipment (Including ducts, hoods, fans,
dampers, etc.) used to capture or trans-
port participate matter generated by an
EAF to the air pollution control device.
(e) "Charge" means the addition of
iron and steel scrap or other materials
into the top of an electric arc furnace.-
(f) "Charging period" means the time
period commencing at the moment an
EAF starts to open and ending either
three minutes after the EAF roof is
returned to its closed position or six
minutes after commencement of open-
ing of the roof, whichever is longer. -
(g) "Tap" means the pouring of
molten steel from an EAF.
(h) "Tapping period" means the time
period commencing at. the moment an
EAF begins to tilt to pour and ending
either three minutes after an EAF re-
turns to an upright position or six
minutes after commencing to tilt, which-
ever is longer.
(1) "Meltdown and refining" means
that phase of the steel production cycle
when charge material is melted and un-
desirable elements are removed from the
metal.
(j) "Meltdown and refining period"
means the time period commencing at
the termination of the Initial charging
period and ending at the initiation of the
tapping period, excluding any intermedi-
ate charging periods.
(k) "Shop opacity" means the arith-
metic average of 24 or more opacity ob-
servations of emissions from the shop
taken in accordance with Method 9 of
Appendix A of this part for the applica-
ble time periods.
(1) "Heat time" means the period
commencing when scrap Is charged to an
empty EAF and terminating when the
EAF tap Is completed.
(m) "Shop" means the building which
houses one or more EAF's.
(n) "Direct shell evacuation system"
means any system that maintains a neg-
ative pressure within the EAF above the
slag or metal and ducts these emissions
to the control device.
§ 60.272
ter.
Standard for paniculate mal-
(a) On and after the date,on which
the performance test required to be con-
ducted by § 60.8 is completed, no owner
or operator subject to the provisions of
this subpart shall cause to be discharged
into the atmosphere from an electric arc
furnace any gases which: i
(1) Exit from a control device and
contain partlculate matter In excess of
12 mg/dscm (0.0052 gr/dscf).
(2) Exit from a control device and ex-
hibit three percent opacity or greater.
(3) Exit from a shop and, due solely
to operations of any EAF(s), exhibit
greater than zero percent shop opacity
except:
(1) Shop opacity greater than zero per-
cent, but less than 20 percent, may occur
during charging periods.
(11) Shop opacity greater than zero
percent, but less than 40 percent, may
occur during tapping periods.
(Ill) Opacity standards under para-
graph (a) (3) of this section shall apply
only during periods when flow rates and
pressures are being established under
§60.274 (c) and (f).
(iv) Where the capture system is op-
erated such that the roof of the shop is
closed during the charge and the .tap,
and emissions to the atmosphere are pre-
vented until the roof is opened after
completion of the charge or tap, the shop
opacity standards under paragraph (a)
(3) of this section shall apply when the
roof is opened and shall continue to ap-
ply for the length of time defined by the
charging and/or tapping periods.
(b) On and after the date on which the
performance test required to be con-
ducted by § 60.8 is completed, no owner
or operator subject to the provisions of
this subpart shall cause to be discharged
Into the atmosphere from dust-handling
equipment any gases which exhibit 10
percent opacity or greater. .
§ 60.273 Emission monitoring. :
(a) A continuous monitoring system
for the measurement of the opacity of
emissions discharged into the atmosphere
from the control device (s) shall be in-
stalled, calibrated, maintained, and op-
erated by the owner or operator subject
to the provisions of this subpart.
(b) For the purpose of reports under
§ 60.7 (c), periods of excess emissions that
shall be reported are defined as all six-
minute periods during which the aver-
age opacity is three percent or greater.
§ 60.274 Monitoring of operations.'
(a) The owner or operator subject to
the provisions of this subpart shall main-
tain records daily of the following infor-
mation: . :
(1) Time and duration of each
charge;
(2) Time and duration of each tap;
(3) All flow rate data obtained under
paragraph (b). of this section, or equiva-
lent obtained under paragraph (d) of
this section; and
(4) All pressure data obtained under
paragraph (e) of this section. '
(b) Except as provided under para-
graph (d) of this section, the owner or
operator subject to the provisions of this
subpart shall Install, calibrate, and
maintain a monitoring device that con-
tinously records the volumetric flow rate
through each separately ducted hood.
The monitoring devlce(s) may be In-
stalled in any appropriate location In
the exhaust duct such that reproducible
flow'rate monitoring will result. The flow
rate monitoring devlce(s) shall have an
accuracy of ± 10 percent over Its normal
operating range and shall be calibrated.
according to the manufacturer's Instruc-
tions. The Administrator may require
the owner or operator to demonstrate
the accuracy of the monitoring device csV
relative to Methods 1 and 2 of Appendix
A of this part.
(c) When the owner or operator of
an EAF Is required to demonstrate com-
pliance with the standard under § 60.272
(a) (3) and at any other time the Ad-
ministrator may require (under section
114 of the Act, as amended), the volu-
FEDERAl REGISTER, VOt. 40, NO. IBS—TUESDAY, SEPTEMBER 23, 1975
IV-78
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43851
RULES AND REGULATIONS
metric flow rate through each separately
ducted hood shall be determined during
all periods in which the hood is operated
for the purpose of capturing emissions
from the EAF using the monitoring de-
vice under paragraph (b) of this section.
The owner or operator may petition the
Administrator for reestablishment of
these flow rates whenever the owner or
operator can demonstrate to the Admin-
istrator's satisfaction that the RAP oper-
ating conditions upon which the flow
rates were previously established are no
longer applicable. The flow rates deter-
mined during the most recent demon-
stration* of compliance shall be main-
tained (or may be exceeded) at the ap-
propriate level for each applicable period.
Operation at lower flow rates may be
considered by the Administrator to be
unacceptable operation and maintenance
of the affected facility.
(d) The owner or operator may peti-
tion the Administrator to approve any
alternative method that will provide a
continuous record of operation of each
emission capture system.
(e) Where emissions during any phase
of the heat time are controlled by use
of a direct'shell evacuation system, the
owner or operator shall install, calibrate,
and maintain a monitoring device that
continuously records the pressure in the
free space inside the EAF. The pressure
shall be recorded as 15-minute inte-
grated averages. The monitoring device.
may be installed in any appropriate lo-
cation in the EAF such that reproduc-
ible results will be obtained; The pres-
sure monitoring "device shall have an ac-
curacy of ±5 mm ot water gauge over
its normal operating range and shall be
calibrated according to the manufac-
turer's instructions.
(f) When the owner or operator of an
EAF is required to demonstrate compli-
ance with the standard under S 60.272
(a) (3) and at any other time the Ad-
ministrator may require (under section
114 of the Act, as amended), the pressure
in the free space inside-the furnace shall
be determined during the meltdown and
refining period(s) using the monitoring
device under paragraph (e) of this sec-
tion. The owner or operator may peti-
tion the Administrator for reestablish-
ment of the 15-minute Integrated aver-
age pressure whenever the owner or
operator can demonstrate to the Admin-
istrator's satisfaction that the EAF op-
erating conditions upon, which the pres-
sures were previously established are no
longer applicable. The pressure deter-
mined during the. most recent demon-
stration of compliance shall be main-
tained at all times the EAF is operating
in a meltdown and refining period. Op-
eration at -higher pressures may be con-
sidered by the Administrator to be un-
acceptable operation and maintenance
of the affected facility.
(g) Where the capture system is de-
signed and operated such that all emis-
sions are captured and ducted to a con-
trol device, the owner or operator shall
not be subject to the requirements of this
section.
§ 60.275 Test methods and procedures.
(a) Reference methods in Appendix A
of this part, except as provided under
§60.8(b), shall be used to determine
compliance with the standards pre-
scribed under § 60.272 as follows:
(1) Method 5 for concentration of par-'
ticulate matter and associated moisture
content;
(2) Method 1 for sample and velocity
traverses:
(3) Method 2 for velocity and volu-
metric flow rate; and
(4) Method 3 for gas analysis.
(b) For Method 5, the sampling time
for each run shall be at least four hours.
When a single EAF is sampled, the sam-
pling time for each run shall also In-
clude an integral number of heats.
Shorter sampling times, when necessi-
tated by process variables or other fac-
tors, may be approved by the Admin-
istrator. The minimum sample volume
shall be 4.5 dscm (160 dscf).
(c) For the purpose of this subpart,
the owner or operator shall conduct the
demonstration of compliance with 60;-
272(a)(3) and furnish the Adminis-
trator a written report of the results of
the test.
(d) During any performance test re-
quired under § 60.8 of this part, no gase-
ous diluents may be added to the
effluent gas stream after 'the fabric In
any pressurized fabric filter collector.
unless the amount .of dilution is sepa-
rately determined and considered in the
determination of emissions.
(e) When more than one control de-
vice serves thelEAF(s) being tested, the
concentration of participate matter shall
be determined using the following
equation: •
C.=
"Where:
C.=concentraUon of parUcnlaU matter
In mg/d9cm (jr/dscO u determined
by method 5.
A"*-total number of control devices
tested.
Q.-TolumeUic flow rate of tbe effluent
gas stream In dscm/hr (dsct/hr) a«
determined b; method 2.
(C.Q.), or (Q.).=value o( the applicable parameter for
each control derlce tested.
' (f) Any control device subject to the
provisions of this subpart shall be de-
signed and constructed to allow meas-
urement of emissions using applicable
test methods and procedures.
(g) Where emissions from any EAF(s)
are combined with emissions from facili-
ties not subject to the provisions of this
subpart but controlled by & common cap-
ture system and control device, the owner
or operator may use any of the follow-
ing procedures during a performance
test: • ••-.-
(1) Base compliance on control, of the
combined emissions.
(2) Utilize a method acceptable to
the Administrator which compensates
for the emissions from the facilities not
subject to the provisions of this subpart;
(3) Any combination of the criteria
of paragraphs (g) (1) and (g)(2) of this
section. . •
(h) Where emissions from any EAF(s)
are combined with emissions from f acui-
ties not subject to the provisions of
this subpart, the owner or operator may
use any of the following procedures for
demonstrating compliance with § 6.0.272
(a) (3):
(1) Base compliance on control of the
combined emissions.
(2) Shut down operation of facilities
not subject to the provisions of this.
subpart.
(3) Any combination of the criteria
of paragraphs (h) (1) and (h) (2) of this
section. •
• '• . • • •
(Sees. Ill and 114 of the- Clean Air Act, as
amended by MC. 4 (ft) of Pub. L. 01-604, M
Stat. 1«7» (41 UJS.O. 1057«-«. l«67o-»)) ,
RURAL REGISTER. VOL 40. NO. US-TU6SOAY. SEPTEMBER 23,
IV-7 9
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17
TRIe 4O—Protection of Environment
CHAPTER I—ENVIRONMENTAL
PROTECTION AGENCY
SUBCHAPTER C-A: PROGRAMS
IFRL 438-31
PART 60—STANDARDS OF PERFORM-
ANCE FOR NEW STATIONARY SOURCES
Delegation of Authority To State of Cali-
fornia on Behalf of Kern County and
Trinity County Air Pollution Control Dis-
tricts
Pursuant to the delegation of authority
for the standards of performance for
new stationary sources (NSPS) to the
State of California on behalf of the Kern
County Air Pollution Control District
and the Trinity County Air Pollution
Control District, dated August 18, 1975,
EPA is today amending 40 CFB 60.4,
Address, to reflect this delegation. A No-
tice announcing this delegation Is pub-
lished today at 40 FK ????. The amended
§ 60.4 is set forth below. It adds the ad-
dresses of the Kern County and Trinity
County Air Pollution Control Districts, to
which must be adressed all reports, re-
quests, applications, submittals, and
communications pursuant to this part
by sources subject to the NSPS located
within these Air Pollution Control Dis-
tricts.
The Administrator finds good cause for
foregoing prior public notice and for
making this rulemaking effective imme-
diately in that it is an administrative
change and not one of substantive con-
tent. No additional substantive burdens
are imposed on the parties affected. The
delegation which is reflected by this ad-
ministrative amendment was effective on
August 18, 1975, and it serves no pur-
pose to delay the technical change of this
addition of the Air Pollution Control Dis-
trict addresses to the Code of Federal
Regulations.
This rulemaking is effective Immedi-
ately, and is Issued under the authority
of Section 111 of the Clean Air Act, as
amended. 42 U.S.C. 1857C-6.
Dated: September 25, 1975.
STANLEY W. LEGRO,
Assistant Administrator for
Enforcement.
Part 60 of Chapter I. Title 40 of the
Code of Federal Regulations Is amended
as follows:
1. In § 60.4 paragraph (b) is amended
by revising paragraph F, to read as
follows:
§ 60.4 Address.
RULES AND REGULATIONS
Trinity County Air Pollution Co**r«* Dto-
triot, Box AJ. WcavervUla. CA 90093.
• • • • •
lPBDoot75-a«271 Filed 8-30-7f;S:4» imj
(b) ' * •
(A) —(E) • • •
P—California—
Bay Area Air Pollution Control District,
939 Ellis St., San Francisco, CA 94109.
Del Norte County Air Pollution Control
District, Courthouse, Crescent City, CA 95531.
Humboldt County Air Pollution Control
District, 5600 8. Broadway. Eureka. CA 96501.
Kern County Air Pollution Control Dis-
trict, 1700 Flower St. (P.O. Box 997), Bakers-
field, CA 93303.
Monterey Bay Unified Air Pollution Con-
trol District, 420 Church St. (P.O. Box 487).
Salinas, CA 93901.
HDERAl REGISTER, VOL 40, NO. 191—WEDNESDAY. OCTOBER 1, 1975
IV-80
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4G250
KUliS.AND- KiGULATJQNS
(PBL 423-7)
PART 60—STANDARDS OF PERFORM-
ANCE FOR NEW STATIONARY SOURCES
Emission Monitoring Requirements and
Revisions to Performance Testing
Methods
On September 11. 1974 (39 PR 32852).
the Environmental Protection Agency
'EPA) proposed revisions to 40 CFR Part
60, Standards of Performance for New
Stationary Sources, to establish specific
requirements pertaining to continuous
emission monitoring system performance
specifications, operating procedures, data
reduction, and reporting requirements23
These requirements would apply to new
and modified facilities covered under
Part 60, but would not apply to existing
facilities.
Simultaneously (39 FB 32871), the
Agency proposed revisions to 40 CFR
Part 51, Requirements for the Prepara-
tion, Adoption, and Submittal of Imple-
mentation Plans, which would require
States to revise their State Implementa-
tion Plans (SIP's) to include legal en-
forceable procedures requiring certain
specified stationary sources to monitor
emissions on a continuous basis. These
requirements would apply to existing fa-
cilities, which are not covered under Part
60.
Interested parties participated in the
rulemaking by sending comments to EPA.
A total of 105 comment letters were re-
ceived on the proposed revisions to Part
60 from monitoring equipment manufac-
turers, data processing equipment manu-
facturers, industrial users of monitoring
equipment, air pollution control agencies
including State, local, and EPA regional
offices, other Federal agencies, and con-
sultants. Copies of the comment letters
received and a summary of the issues and
EPA's responses are available for inspec-
tion and copying at the U.S. Environ-
mental Protection Agency, Public Infor-
mation Reference Unit, Room 2922 (EPA
Library). 401 M Street, S.W.,, Washing-
ton, D.C. In addition, copies of the issue
summary and EPA responses may be ob-
tained upon written request from the
EPA Public Information Center (PM-
215), 401 M Street,-S.W., Washington,
D.C. 20460 (specify Public Comment
Summary: Emission Monitoring Require-
ments). The comments have been care-
fully considered, additional information
has been collected and assessed, and
where determined .by the Administrator
to be appropriate, changes have been
made to the propo'sed regulations. These
changes are incorporated in the regula-
tions promulgated herein.
BACKGROUND
At the time the regulations were pro-
posed (September 11. 1974), EPA had
promulgated 12 standards of perform-
ance for new stationary sources under
section. Ill of the Clean. Air-Act. as
amended, four of which required the af-
fected facilities to install and operate
systems which continuously monitor the
levels of pollutant emissions, where the
technical feasibility exists using cur-
rently available continuous monitoring
technology, and where the cost of the
systems is reasonable. When the four
standards that require monitoring "sys-
tems were promulgated, EPA had limited
knowledge about the operation of such
systems because only a few systems had
been Installed; thus, the requirements
were specified in general terms. EPA
initiated a program to develop perform-
ance specifications and obtain informa-
tion on the operation of continuous
monitoring systems. The program was
designed to assess the systems' accuracy,
reliability, costs, and problems related
to installation, operation, maintenance,
and data handling. The proposed regu-
lations (39 FR 32852) were based on the
results .of this program.
The purpose of regulations promul-
gated herein is to establish minimum
performance specifications for cdntinu-
ous monitoring systems, minimum data
reduction requirements, operating pro-
cedures, and reporting requirements for
those affected facilities required to in-
stall continuous monitoring systems.
.The- specifications and procedures are
designed to assure that the data obtained
from continuous monitoring systems will
be accurate and reliable and provide the
necessary information for determining
whether an owner or operator is follow-
ing proper operation and maintenance
procedures.
SIGNIFICANT COMMENTS AND CHANCES
MADE To PROPOSED REGTTLATIONS
Many of the comment letters received
by EPA contained multiple comments.
The most significant comments and the
differences between the proposed and
final regulations are discussed below.
(1) Subpart A—General Provisions.
The greatest number of comments re-
ceived pertained to the methodology and
expense of obtaining and reporting con-
tinuous monitoring system emission
data. Both air pollution control agencies
and affected users of monitoring equip-
ment presented the view that the pro-
posed regulations requiring 'hat all
emission data be reported were exces-
sive, and that reports of only excess
emissions and retention of all the data for
two years on the affected facility's
premises is sufficient. Twenty-five com-
mentators suggested that the effective-
ness of the operation and maintenance of
an affected facility and its air pollution
control system could be determined by
reporting only excess emissions. Fifteen
others recommended deleting the report-
ing requirements entirely.
EPA has reviewed these comments and
has contacted vendors of monitoring and
data acquisition equipment'for addi-
tional information to more fully assess
the impact of the proposed reporting
requirements. Consideration was also
given to the resources that would be re-
quired of EPA to enforce the proposed
requirement, the costs that would be
incurred by an affected source, and the
effectiveness of the proposed require-
ment in comparison with a requirement
to report only excess emissions. EPA
concluded that reporting only excess
emissions would assure proper operation
and maintenance of the air pollution
control equipment and would result In
lower costs to the source and allow more
effective use of EPA resources by elimi-
nating the need for handling and stor-
ing large amounts of data. Therefore,
the regulation promulgated herein re-
quires owners or operators to report only
excess emissions and. to maintain a
permanent record of all emission data
for a period of .two years.
In addition, the proposed specification
of minimum data reduction procedures
has been changed. Rather than requiring
integrated averages as proposed, the reg-
ulations promulgated herein also spec-
ify a method by which a minimum num-
ber of data points may be used to- com-
pute average emission rates. For exam-
ple, average opacity emissions over a six- .
minute period may be calculated from a
minimum of 24 data points equally
spaced over each six-minute period. Any
number of equally spaced data points in
excess of 24 or continuously., integrated
data may also be used to compute six-
minute averages. This specification of
' minimum computation requirements
combined with the requirement to report
only excess emissions provides source
owners and operators with maximum
flexibility to select from a wide choice of
optional data reduction procedures.
Sources which monitor only opacity and
which infrequently experience excess
emissions may choose to utilize strip
chart recorders, with or without contin-
uous six-minute integrators; whereas
sources monitoring two or more pollut-
ants plus other parameters necessary to
convert to units of the emission stand-
ard may choose to utilize, existing com-
puters or electronic data processes in-
corporated with the monitoring system.
All data must be retained for two years,
but only excess emissions need be re-
duced to units of the standard. However,
in order to report excess emissions, ade-
quate procedures must be utilized to in-
sure that excess emissions arc identified.
Here again, certain sources with minimal
excess emissions can determine excess
emissions by review of strip charts, while
'sources with varying emission'and ex-
cess air rates will most likely need to
reduce all data to units of the standard to
identify any excess emissions. The regu- .
lations promulgated herein allow the use
of extractive, gaseous monitoring systems
on a time sharing basis by installing sam-
pling probes at several locations, provided
the minimum number of data points
(four per. hour) are obtained. ' -
Several commentators stated that the
averaging periods for reduction of moni-
toring data, especially opacity, were too
short and would result in an excessive
amount of data that must be reduced and
recorded. EPA evaluated these comments
and concluded that to be useful to source
owners and operators as well as enforce-
ment agencies, the averaging time for the
continuous monitoring data should be
reasonably consistent with the averag-
ing time for the reference methods used
during performance tests. The data re-
duction requirements for- opacity have
been substantially reduced because the
averaging period was changed from one
FEDERAL REGISTER, VOL 40, NO. 194—MONDAY, OCTOBER 6, 1975
IV-81
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RULES AND REGULATIONS
46251
minute, which was proposed, to six min-
utes to be consistent with revisions made
to Method 9 (39 FB 39872). •
Numerous comments were received on
proposed S 60.13 which resulted In several
changes. The proposed section has been
reorganized and revised in several re-
spects to accommodate the comments
and provide clarity, to. more specifically
delineate the equipment subject to Per-
formance Specifications in Appendix B,
and to more specifically define require-
ments for equipment purchased prior to
September 11, 1974. The provisions in
§ 60.13 are not intended to prevent the
use of any equipment that can be demon-
strated to be reliable and accurate;
therefore, the performance of monitor-
ing systems is specified in general terms
with minimal references to specific equip-
ment types. The provisions in.§ 60;13(i)
are included to allow owners or operators
and equipment vendors to apply to the
Administrator for approval to use alter-
native equipment or procedures when
equipment capable of producing accurate
results may not be commercially avail-
able (e.g. condensed water vapor inter-
feres with measurement of opacity),
when unusual circumstances may justify
less costly procedures, or wheu the owner
or operator or equipment vendor may
simply prefer to use other equipment or
procedures that are consistent with his
cuirent practices.
Several paragraphs in 160.13 have
been changed on the basis of the com-
ments received. In response to comments
that the monitor operating frequency re-
quirements did not consider periods when
the monitor is inoperative or undergo-
ing maintenance, calibration, and adjust-
ment, the operating frequency require-
ments have been changed. Also the fre-
quency of cycling requirement for opacity
monitors has been changed to be con-
sistent with the response time require-
ment in Performance Specification 1,
which reflects the capability of commer-
cially available equipment.
A second area that received comment
concerns maintenance performed upon
continuous monitoring • systems. Six
commentators noted that the proposed
regulation requiring extensive retesting
of continuous monitoring systems for all
minor failures would discourage proper
maintenance of the systems. Two other
commentators noted the difficulty of de-
termining a general list of critical com-
ponents, the replacement of which would
automatically require a retest of the sys-
tem. Nevertheless, It Is EPA's opinion
that some control must be exercised to
Insure that a suitable monitoring system
is not rendered unsuitable by substantial
alteration or a lack of needed mainte-
nance. Accordingly, the regulations pro-
mulgated herein require that owners or -
operators submit with the quarterly re-
port information on any repairs or modi-
fications made to the system during the
reporting period. Based upon this infor-
mation, the Administrator may review
the status of the monitoring system with
the owner or operator and, if determined
to be necessary, require retesting of the
continuous monitoring system(s). ..;• <
Several commentators noted that the
proposed reporting requirements are un-
necessary for affected facilities not re-
quired to install continuous monitoring
systems. Consequently, the regulations
promulgated herein do not contain 'the
requirements. v
Numerous comments were received
which indicated that some monitoring
systems may not be compatible with the
proposed test procedures and require-
ments. The comments were evaluated
and, where appropriate, the proposed
test procedures and requirements were
changed. The' procedures and require-
ments promulgated herein are-applicable
to the majority of acceptable systems;
however, EPA recognizes that there may
be some acceptable systems available
now or in the future which could not
meet the requirements. Because of this,
the regulations promulgated herein in-
clude a provision which allows the Ad-
ministrator to approve alternative testing
procedures. .Eleven commentators noted
that adjustment of the monitoring in-
struments may not be necessary as a re-
sult of daily zero and span checks. Ac-
cordingly, the regulations promulgated
herein require adjustments only, when
applicable 24-hour drift limits are ex-
ceeded. Four commentators stated that
it is not necessary to introduce calibra-
tion gases near the probe tips. EPA has
demonstrated in field evaluations that
this requirement is necessary in order to
assure accurate results; therefore, the
requirement has been retained. The re-
quirement enables detection of any dilu-
tion or absorption of pollutant gas by the
plumbing and conditioning systems prior
to the pollutant gas entering the gas
analyzer.
Provisions have been added to these
regulations to require that the gas mix-
tures used for the daily calibration check
of extractive continuous monitoring sys-
tems be traceable to National Bureau of
Standards (NBS) reference gases. Cali-
bration gases used to conduct system
evaluations under Appendix B must
either be analyzed prior to use or shown
to be traceable to NBS materials. This
traceability requirement will assure the
accuracy of the calibration gas mixtures
and the comparability of data from sys-
tems at all locations. These traceability
requirements will not be applied when-
ever the NBS materials are not available.
A list of available NBS Standard Refer-
ence Materials may be obtained from the
Office of Standard Reference Materials,
Room B311, Chemistry Building, Na-
tional Bureau of Standards. Washington,
D.C. 20234.
. Recertification of the continued ac-
curacy of the calibration gas mixtures is
also necessary and should be performed
at Intervals recommended by the cali-
bration gas mixture manufacturer. The
NBS materials and calibration gas mix-
tures traceable to these materials should
not be used after expiration of their
stated shelf-life. Manufacturers of cali-
bration gas mixtures generally, use NBS
materials for, traceability-. purposes,
therefore, these amendments to the reg-
ulations will not impose additional re-
quirements upon most manufacturers.
(2) Bubpart- £>—Fossil-Fuel Fired
Steam Generators. Eighteen commenta-
tors had questions or remarks concern-
ing the proposed revisions dealing with
fuel analysis. The evaluation of these
comments and discussions with coal sup-
pliers and electric utility companies led
the Agency to conclude that the pro-
posed provisions for fuel analysis are not
adequate or consistent with the current
fuel situation. An attempt was made to
revise the proposed provisions; however,
it became apparent that an in-depth
study would be necessary before mean-
ingful provisions could be developed. The
Agency has decided to promulgate all of
' the regulations except those dealing with
fuel analysis. The fuel analysis prbvi- •
sions of Subpart D have been reserved
in the regulations promulgated herein.
The Agency has initiated a study to ob-
tain the necessary information on the
variability of sulfur content in fuels, .and
the capability of fossil fuel fired steam
generators to use fuel analysis "and
blending to prevent excess sulfur dioxide
emissions. The results of this study will
be used to determine whether fuel anal-
ysis should be allowed as a means of
measuring excess emissions,. and if, al-
lowed, what procedure should be re-
quired. It should be pointed out that
this action does not affect faculties which
use flue gas desulfurization as a means
of complying with the sulfur dioxide
standard; these facilities are still' re-
quired to install continuous emission
monitoring systems for sulfur dioxide.
Facilities which use low sulfur fuel as a
means of complying with the sulfur di-
oxide standard may use a continuous.
sulfur dioxide monitor or fuel analysis.
For facilities that elect to use fuel anal-
ysis procedures, fuels are not required
to be sampled or analyzed for prepara-
tion of reports of excess emissions until
the Agency finalizes the procedures and
requirements. „ '
Three commentators recommended
that carbon dioxide continuous monitor-
ing systems be allowed as an alternative
for oxygen monitoring for measurement
of the amount of diluents in Sue .gases
from steam generators. The Agency
agrees with this recommendation and has
included a provision which allows the use
of carbon dioxide monitors. This pro-
vision allows the use of pollutant moni-
• tors that produce data on a wet basis
without requiring additional equipment
or procedures for correction of data to a
dry basis—Where CO- or O3 data are not
collected on a consistent basis (wet or.
dry) with the pollutant data, or where
oxygen is measured .on a wet basis, al-
ternative procedures to provide correc--
tions for stack moisture and excess air'
must be approved by the Administrator,
Similarly, use of a carbon dioxide con-
tinuous monitoring system downstream
of a flue gas desulfurization system is not
permitted without the Administrator's
prior approval due to the potential for
absorption of CO, within the control
device. It should be noted that when any
-fuel is fired directly In the -stack gases
FEDERAL REGISTER, VOL" 40, NO. 194—MONDAY,, OCTOKR 6, 1975
iy-82
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46252
for reheating, the F and F. factors
promulgated herein must be prorated
based upon the total heat input of the
fuels fired within the facility regardless
of the locations of fuel firing. Therefore,
any facility using a flue gas desulfurtza-
tion system may be limited to dry basis
monitoring instrumentation due to the
restrictions on use of a CO: diluent moni-
tor unless water vapor is also measured
subject to the Administrator's approval.
Two commentators requested that an
additional factor (F ») be developed for
use with oxygen continuous monitoring
systems that measure flue gas diluents on.
a wet basis. A factor of this type was
evaluated by EPA, but is not being pro-
mulgated with the regulations herein.
The error in the accuracy of the factor
may exceed ±5 percent without addi-
tional measurements to correct for va-
riations in flue gas moisture content due
to fluctuations in ambient humidity or
fuel moisture content. However, EPA will
approve installation of wet basis oxygen
systems on a case-by-case basis if the
owner or operator will proposed use of
additional measurements and procedures
to control the accuracy of the Fw factor
within acceptable limits. Applications for
approval of such systems should -include
the frequency and type of additional
measurements proposed and the resulting
accuracy of the Fw factor under the ex-
tremes of operating conditions
anticipated.
One commentator stated that the pro-
posed requirements for recording heat
input are superfluous because this infor-
mation is not needed to convert monitor-
ing data to units of the applicable stand-
ard. EPA has reevaluated this require-
ment and has determined that the con-
version of excess emissions into units of
the standards will be based upon the
F factors and that measurement of the
rates of fuel firing will not be needed ex-
cept when combinations of fuels are fired.
Accordingly, the regulations promulgated
herein require such measurements only
when multiple fuels are fired.
Thirteen commentators questioned the
rationale for the proposed increased op-
erating temperature of the Method 5
sampling train for fossil-fuel-fired.steam
generator participate testing and the
basis for raising rather than lowering
the temperature. A brief discussion of the
rationale behind this revision was pro-
vided in the preamble to the proposed
regulations, and a more detailed discus-
sion is provided here. Several factors are
of primary importance in developing the
data base for a standard of performance
and in specifying the reference method
for use in conducting a performance test,
including:
a. The method used for data gathering
to establish a standard must be the
same as, or must have a known relation-
ship to, the method subsequently estab-
lished as the reference method.
b. The method should measure pollut-
ant emissions indicative of the perform-
ance of the-best systems of emission re-
duction. A method meeting this criterion
will not necessarily measure emissions
as they would exist after dilution and
BU8.ESAND RiGUlATI©N$
coolingrto ambient temperature and pres-
sure, as would occur upon release to the
atmosphere. As such, an emission factor
obtained through use of such a method
would, for example, not necessarily be of
use In an ambient dispersion model. This
•seeming inconsistency results from the
fact'that standards of performance are
intended to result in Installation of sys-
tems', of emission reduction which are
consistent with best demonstrated tech-
nology, considering cost. The Adminis-
trator, in establishing such standards, is
required to identify best demonstrated
technology and to develop standards
which reflect such technology. In order
for these standards to be meaningful,
and for the required control" technology
to be predictable, the compliance meth-
ods must measure emissions which are
indicative of the performance of such
systems.
c. The method should include sufficient
detail as needed to produce consistent
and reliable test results. "
• EPA relies primarily upon Method 5
for gathering a consistent data base for
particulate matter standards. Method 5
meets the above criteria by providing de-
tailed sampling methodology and in-
cludes an out-of-stack filter to facilitate
temperature control. The latter is needed
to deflne particulate matter on a com-
mon basis since it is a function of tem-
perature and is not an absolute quantity.
If temperature is not controlled, and/or
if the effect of temperature upon particu-
late formation is unknown, the effect on
an emission control limitation for partic-
ulate matter may be variable and un-
predictable.
. Although selection of temperature can
be varied from industry to industry, EPA
specifies a nominal sampling tempera-
ture of 120° C for most source categories
subject to standards of performance.
Reasons for selection of 120° C include
the following:
a. Filter temperature must be held
above 100° C at sources where moist gas
streams are present. Below. 100° C, con-
densation can occur with resultant plug-
ging of filters and possible gas/liquid re-
actions. A temperature of 120° C allows
for expected temperature variation
within the train, without dropping below
100° C.
b. Matter existing in particulate form
at 120°' C is indicative of the perform-
ance of the best particulate emission re-
duction systems for most industrial proc-
esses. These include systems of emission
reduction tha't may involve not only the
final control device, but also the process
and stack gas conditioning systems.
.c. Adherence to one established tem-
perature (even though some variation
may be needed for some source categor-
ies) allows comparison of emissions from
source category to source category. This
limited standardization used in the de-
velopment of .standards of performance
is a benefit to equipment vendors and to
source owners by providing a consistent
basis for comparing test results and pre-
dicting control system performance. In
comparison, in-stack filtration takes
place at stack temperature, which usually
is not constanfc-from one source to the
next. Since the temperature varies, In-
stack filtration does not necessarily pro-
vide a consistent definition of partlculate
matter and does not allow for compari-
son of various systems of •control. On
these bases, Method 5 with a sampling
filter temperature controlled-at approxi-
mately 120° C was promulgated as the
applicable test method for new fossil-fuel
fired steam generators. -
._-_ Subsequent to the promulgation of the
standards of performance for steam
generators, data became available indi-
cating thai certain combustion products
which do not exist as particulate matter
at the elevated temperatures existing in
steam generator stacks may be collected
by Method 5 at lower temperatures (be-
low 160" C). Such material, existing in
gaseous form at stack temperature,
would not be controllable by emission re-
.. duction systems involving electrostatic
precipitators . (ESP). Consequently,
measurement of such condensible matter
would not be indicative of. the control
system performance. Studies conducted
in the past two years have confirmed that
such condensation can occur.- At sources
where fuels containing 0.3 to 0.85 percent
sulfur were burned, the incremental in-
crease in particulate matter concentra-
tion resulting from sampling at 120° C
as compared to about 150° C was found
to be variable, ranging from 0.001- to
0.008 gr/scf. The variability is not neces-
sarily predictable, since total sulfur oxide
concentration, boiler design and opera-
tion, and fuel additives each appear to
have a potential effect. Based upon these
data, it is concluded that the potential
increase in particulate concentration at
sources meeting the standard of per-
formance for sulfur oxides is not a seri-
ous problem in comparison with the par-
ticulate standard which is approximately
0.07 gr/scf. Nevertheless, to insure that
an unusual case will not occur where a
high concentration of condensible mat- -
ter, not controllable with an ESP. would
prevent attainment of the particulate
standard, the samnling temperature al-
. lowed at fossil-fuel fired steam boilers is
being raised to 160° C. Since this tem-
perature is attainable at new steam gen-
erator stacks, sampling at temperatures
above 160° C would not yield results nec-
essarily representative of the capabilities
of the best systems of emission reduction.
In evaluating particulate sampling
techniques and the effect of sampling
temperature, particular attention has
also been given to the. possibility that
SO, may react in the front half of the
Method 5 train to form particulate mat-
ter. Based upon a series of comprehen-
sive tests involving both source and con-
trolled environments, EPA has developed
data that show such reactions do not oc-
cur to a significant degree. ;
Several control agencies commented on
the increase in sampling temperature
and suggested that the need is for sam-
pling at lower, not higher, temperatures.
This is a relevant comment and is. one
which must be considered in terms of the
basis, upon which standards are estab-
lished.
FEDERAL REGISTER, VOU 40. NO. 194—MONDAY. OCTOBER 6, 1975
IV-83
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RULES AND REGULATIONS
46253
For existing boilers which are not sub-
ject to this standard, the existence of
higher stack'temperatures and/or the
use of higher sulfur fuels may result In
significant condensation and resultant
high indicated participate concentra- .
lions when- sampling is conducted at
120° C. At one coal fired steam generator
burning coal containing approximately
three percent sulfur, EPA measurements
at 120* C showed an increase of 0.05 gr/
dscf over an average of seven runs com-
pared to samples collected at approxi-
mately 150° C. It is believed that this in-
crease resulted, in large part, If not
totally, from SO» condensation which
would occur also when the stack emis-
sions are released into the atmosphere.
Therefore; where standards are based
upon emission reduction to achieve am-
bient air quality standards rather than
on control technology (as is the case
with the .standards promulgated herein),
a lower sampling temperature may. be
appropriate.
Seven commentators questioned the
need for traversing for oxygen at 12
points within a duct during performance
tests. This requirement, which is being
revised to apply only when participate
sampling is performed (no more than 12
points are required) is included to in-
sure that potential stratification result-
ing from air in-leakage will not ad-
versely affect the accuracy of the
participate test.
Eight commentators stated that the
requirement for continuous monitoring
of nitrogen oxides should be deleted be-
cause only two air quality control re-
gions have ambient levels of nitrogen
dioxide that excee'd the national ambient
air quality standard for nitrogen dioxide.
Standards of performance issued under
section 111 of the Act are designed to re-
quire affected facilities to design and in-
stall the best systems of emission reduc-
tion (taking into account the cost of such
reduction). Continuous emission mon-
itoring systems are required to insure
that the emission control systems are
operated and maintained properly. Be-
cause of .this, the Agency does not feel
that it is appropriate to delete the con-
tinuous emission monitoring system re-
quirements for nitrogen oxides; however,
in evaluating these comments the Agency
found that some situations may exist
where the nitrogen oxides monitor is not
necessary to insure proper operation
and maintenance. The quantity of nitro-
gen oxides emitted from certain types of
furnaces is considerably below the nitro-
gen oxides emission limitation. The low
emission level is achieved through the
design of the furnace and does not re-
quire specific operating procedures or
maintenance on a continuous basis to
keep the nitrogen oxides emissions below
the applicable standard. Therefore, in
this situation, a continuous emission
monitoring system for nitrogen oxides is
unnecessary. The regulations promul-
gated herein do not require continuous
emission monitoring systems for nitrogen
oxides on facilities whose emissions are
30 percent or more below the applicable
standard.
Three commentators requested that
owners or operators of steam generators
be permitted to use NO, continuous mon-
itoring systems capable of measuring
only nitric oxide (NO) since the amount
of nitrogen dioxide (NO-) in the flue
gases is comparatively small. The reg-
ulations proposed and those promulgated
herein allow use of such systems or any
system meeting all of the requirements
of Performance Specification 2 of Ap-
pendix B. A system that measures only
nitric oxide (NO) may meet these specifi-
cations including the relative accuracy
requirement (relative to the reference
method tests which measure NO + NO,)
without modification. However, in the
interests of maximizing the accuracy of
the system and creating conditions favor-
able to acceptance of such systems (the
cost of systems measuring only NO is
less), the owner or operator may deter-
mine the proportion of NO: relative to
NO in the flue gases and use a factor to
adjust the continuous monitoring system
emission data (e.g. 1.03 x NO = NO,)
provided that the factor is applied not
only to the performance evaluation data,
but also applied consistently to all data
generated by the continuous monitoring
system thereafter. This procedure is lim-
ited to facilities that have less than 10
percent NO. (greater than 90 percent
NO) in order to not seriously impair the
accuracy of the system due to NO- to NO
proportion fluctuations.
Section 60.45(g) (1) has been reserved
for the future specification of the excess
emissions for opacity that must be re-
ported. On November 12. 1974 (39 PR
39872), the Administrator promulgated
revisions to Subpart A, General Provi-
sions, pertaining to the opacity provi-
sions and to Reference Method 9, Visual
Determination of the Opacity of Emis-
sions from Stationary Sources. On
April 22. 1975 (40 PR 17778), the Agency
issued a notice soliciting comments on
the opacity provisions and Reference
Method 9. The Agency intends to eval-
uate the comments received and make
any appropriate revision to the opacity
provisions and Reference Method 9. In
addition, the Agency is evaluating the
opacity standards for fossil-fuel fired
steam generators under i 60.42(a) (2) to
determine if changes are needed because
of the new Reference Method 9. The pro-
visions on excess emissions for opacity
will be issued after the Agency completes
its evaluation of the opacity standard.
(3) Subpart G—Nitric Acid Plants.
Two commentators questioned the.long-
term validity of the proposed conversion
procedures for reducing data to units of
the standard. They suggested that the
conversion could be accomplished by
monitoring the flue gas volumetric rate.
EPA reevaluated the proposed procedures
and found that monitoring the flue gas
volume would be the most direct method
and would also be an accurate method of
converting monitoring data, but would
require the installation of an additional
continuous monitoring system. Although
this option is available and would be ac-.
ceptable subject to. the Administrator's
approval, EPA does not believe that the
additional expense this method (moni-
toring volumetric rate) would entail is
warranted. Since nitric acid plants, for
economic and technical reasons, typi-
cally operate within a fairly narrow
range of conversion efficiencies (90-96
percent) and tail gas diluents (2-5 per-
cent oxygen), the flue gas volumetric
rates are reasonably proportional to the
acid production rate. The error that
would be introduced into the data from
the maximum variation of these param-
eters is approximately 15 percent and
would usually be much less. It is expected
that the tail gas oxygen concentration
(an indication of the degree of tail gas
dilution) will be rigidly controlled at fa-
cilities using catalytic converter control
equipment. • Accordingly, the proposed
procedures for data conversion have been
retained due to the small benefit that
would result from requiring additional
monitoring equipment. Other procedures
may be approved by the Administrator
under 860.13(1).
(4) Subpart H—Sulfuric Acid Plants.
Two commentators stated that the pro-
posed 'procedure for conversion of moni-
toring data to units of the standard
would result in large data reduction
errors. EPA has evaluated mojv closely
the operations of sulfuric acid plants and
agrees that the proposed procedure is in-
adequate. The proposed conversion pro-
cedure assumes that the operating con-
ditions of the affected facility will re-
main approximately the same as during
the continuous monitoring system eval-
uation tests. For sulfuric acid plants this
assumption is invalid. A sulfuric acid
plant is typically designed to operate at
a constant volumetric ,. throughput
(scfm). Acid production rates are altered
by by-passing portions of the process .air
around the furnace or combustor to vary
the concentration of the gas entering
the converter. This procedure produces.
widely varying amounts of tail gas dilu-
tion relative to the production rate. Ac-
cordingly, EPA has developed new con-
version procedures whereby the appro-
priate conversion factor is computed
from an analysis of the SO, concentra-
tion entering the converter. Air injection
plants must make additional corrections
for the diluent air .added. Measurement
of the inlet SO; is a normal quality con-
trol procedure used by most sulfuric acid
plants and does not represent an addi-
tional cost burden. The Reich test or
other suitable procedures may be used.
(5) Subpart J—Petroleum Refineries.
One commentator stated that the re-
quirements for installation of continuous
monitoring systems for oxygen and fire1-'
box temperature are unnecessary and
that installation of a flame detection de-
vice would toe superior for process con-
trol purposes. Also, EPA has obtained
data which show no Identifiable rela-
tionship between furnace temperature,
percent oxygen in the flue gas, and car-
bon monoxide emissions when the facil-
ity is operated in compliance with the
applicable standard. Since firebox tem-
perature and oxygen measurements may
not be preferred fcy source owners and
operators for process control, and no
FEDERAL REGISTER, VOI:V40. NO. 194—MONDAY. OCTOBER «, 1.975
IV-8 4
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46254
REGULATIONS.
known method is available .for transla-
tion of these measurements into quanti-
tative reports of excess carbon monoxide
emissions, this requirement appears to
be' of little -use to the. affected facilities
or to EPA. Accordingly, requirements for
installation of continuous monitoring
systems for measurements of firebox
temperature and oxygen are deleted from
the regulations. -..-,.
Since EPA has not yet developed per-
formance specifications for carbon mon-
oxide or hydrogen sulfide continuous
monitoring systems, the type of equip-
ment that niay be installed by an owner
or operator in compliance with EPA re-'
quirements is undefined. Without con-
ducting performance evaluations of such
equipment, little reliance can be placed
upon the value of any data such systems
would generate. Therefore, the sections
of the regulation requiring these systems
are being reserved until EPA proposes
performance specifications- applicable to
HrS and CO monitoring systems. The
provisions of § 60.l05(a) (3) do not apply
to an owner or operator electing to moni-
tor H.jS. In that case, an H:S monitor
should not be installed until specific H:S
monitoring requirements are promul-
gated. At the time specifications are pro-
posed, all owners or operators who have
not entered into binding contractual ob-
ligations to purchase continuous moni-
toring equipment by October 8, 1975 23
will be required to install a carbon
monoxide continuous monitoring system
and a hydrogen sulflde continuous moni-
toring system (unless a sulfur dioxide
continuous monitoring system -has been
installed) as applicable.
Section 60.105(a) (2), which specifies
the excess emissions for opacity that
must be reported, has been reserved for
the same reasons discussed under fossil
fuel-fired steam generators. 23
(6) Appendix B—Performance Speci-
fications. A large number of comments
were received in reference to specific
technical, and editorial changes needed
in the specifications. Each of these com-
ments has been reviewed and several
changes in format and procedures have
been made. These include adding align-
ment procedures for opacity monitors
and more specific instructions for select-
ing a location for installing the monitor-
ing equipment. Span requirements have
been specified so that commercially pro-'
duced equipment may be standardized
where possible. The format of the speci-
fications was simplified by redefining the
requirements in terms of percent opacity,
or oxygen, or carbon dioxide, or percent
of span. The proposed requirements were
in terms of percent of the emission
standard which is less convenient or too
vague since reference to the emission
standards would have represented- a
range of pollutant concentrations de-
pending upon the amount of diluents (i.e~
excess air and water vapor) that are
present in the effluent. In order to cali-
brate gaseous monitors in terms of a
specific concentration, the requirements
were revised to delete reference to the
emission standards.
Four commentators noted that the ref-
erence methods used to evaluate con-
tinuous monitoring system performance
may be less accurate than the systems
themselves. .Five other commentators
questioned the need for 27 nitrogen ox-
ides reference method tests. The ac-
curacy specification for gaseous monitor-
ing systems was specified at 20 percent, a
value in excess of the actual accuracy
of monitoring systems that provides tol-
erance for reference method inaccuracy.
Commercially' • available monitoring
equipment has been evaluated using these
procedures and the combined errors (i.e.
relative accuracy) in the reference meth-
ods and the monitoring systems have
been shown not to exceed 20 percent after
the "data are averaged by the specified
procedures. • - •
Twenty commentators noted that the
cost estimates contained in the proposal
did not fully reflect installation costs, '
data reduction and recording costs, and
the costs of evaluating the continuous
monitoring systems. As a result, EPA.
reevaluated the cost analysis. For opac-
ity monitoring alone; investment costs •
including data reduction equipment and
performance tests are approximately
$20,000, and annual operating costs are
approximately $8,500. The same location
on the stack used for conducting per-
formance tests with Reference Method 5
(particulate) may be used by installing
a separate set of ports for the monitoring
system so that no additional expense for
access is required. For power plants that
are required to install opacity, nitrogen
oxides, sulfur dioxide, and diluent (O2
or CO,) monitoring systems, the invest-
ment cost is approximately $55,000, and
the operating cost is approximately $30,-
000. These * are significant costs but are
not unreasonable in comparison to the
approximately seven million dollar in-
vestment cost for the smallest steam
generation facility affected by these regu-
lations..
Effective date. These regulations are
promulgated under the authority of sec-
tions 111, 114 and 301(a) of the Clean
Air Act as amended [42 U.S.C. 1857c-6,
1857c-9, and 1857g(a) ] and become ef-
fective October 6, 1975.
Dated: September 23, 1975.
JOHN QUARLES,
Acting Administrator
40 CFR Part 60 is amended by revising
Subparts A, D, F, G, H, I, J, L, M, and O,
and adding Appendix B as follows:
1. The table of sections is amended by
revising Subpart A and adding Appen-
dix B as follows:
Subpart A—General Provisions
* « ' ' O o O
60.13 Monitoring, requirements.
a o o o - o •
APPENDIX 8—PERFORMANCE SPECIFICATIONS
Performance Specification 1—Performance
specifications and specification test proce-
dures for transmlssometer systems for con-
tinuous measurement of the opacity of stack
emissions.
Performance Specification 2—Performance
specifications and specification test proce-
dures for monitors-of SO., and NO, from
stationary sources.
Performance Specification 3—Performance
specifications and "specification test proce-
dures for monitors of CO, and, O, from utt>
tlonary sources-
O O D O O
Subpart A—General Provisions
Section 60.2 is amended by revising
paragraph (r) and by adding paragraphs
(x), (y),and (z) as follows:
§ 60.2 Definitions.
o o o o o
(r) "One-hour period" .means any 60
minute period, commencing on the
hour.
00-000
(x) "Six-minute period" means any
one of the 10 equal parts of a one-hour
period.
(y) "Continuous monitoring system"
means the total •equipment, required
' under the emission monitoring -sections
in applicable subparts, used to sample
and condition (if applicable), to analyze,
and to provide a permanent record of
emissions or process parameters.
(z) "Monitoring device" means the
total equipment, required under the
monitoring of operations sections in ap-
plicable subparts, used to measure and
record (if applicable) process param-
eters.
3. In § 60.7, paragraph (a) (5) is added
and paragraphs (b), (c),.and (d) are
revised. The added and revised provisions
read as follows:
§ 60.7 Notification and record keeping.
(a) * • •
(5) A notification of the date upon
which demonstration of the continuous
. monitoring system performance com-
mences in accordance with §60.13(c).
Notification shall be postmarked not less
than 30 days prior to such date.
(b) Any owner or operator subject to
the provisions of this part shall main-
tain records of the occurrence and dura-
tion of any startup, shutdown, or mal-
function in the operation of an affected.
facility; any malfunction of the air pol-
lution control equipment; or any periods
during which a continuous monitoring
system or monitoring device is inopera-
tive.
(c) Each owner.or operator required
. to install a continuous monitoring sys-
tem shall submit a written report of
excess emissions (as defined in applicable
subparts) to the Administrator for every
• calendar quarter. All quarterly reports
shall be postmarked by the 30th day fol-
lowing the end of each calendar.quarter
and shall include, the following informa-
tion:
(1) The magnitude of excess emissions
computed in accordance with § 60.13(h),
any-conversion factor(s) used, and the
date arid time of commencement and
completion of each time period of excess
emissions.
(2) Specific- identification .of each
period of excess emissions that occurs
during startups, shutdowns, and mal-
functions 'of the affected facility. The
nature and cause of any malfunction-(if
known), the corrective action taken or
preventatlve measures adopted
FEDESAL BECISTea, VOL. 40, NO. 194—MONDAY, OCTOB8Q 6, 1973
iy-?85
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RULES AND OEGULATIONS
46255
(3) The date and time identifying: each
period during which the~-continuous
monitoring system was inoperative ex-
cept for zero and. span checks and the
nature of the system repairs or adjust-
ments. ...
(4) When no excess emissions have
occurred or the continuous monitoring
system.(s) have not been inoperative, re-
paired, or adjusted, such information
shall be stated in the report. •
(d) Any owner or operator subject to
the provisions of this part shall maintain
a file of all measurements, including con-
tinuous monitoring system.'monitoring
device, and performance testing meas-
urements; all continuous monitoring sys-
tem performance evaluations: all con-
tinuous monitoring system or monitoring
device calibration checks; adjustments
and maintenance performed on these
systems or devices; and all other infor-
mation required by this part recorded in
a permanent form suitable for inspec-
tion. The file •shall be retained for at least
two years following the date of such
measurements, maintenance, reports, and
records.
4. A new { 60.13 is added as follows:' .
§60.13 Monitoring requirements.
(a) Unless otherwise approved by the
Administrator or specified in applicable
subparts, the requirements of this sec-
tion shall apply to all continuous moni-
toring systems required under applicable
subparts.
(b) All continuous monitoring systems
and monitoring devices shall be installed
and operational prior to conducting per-
formance tests under § 60.8. Verification
of operational status shall, as a mini-
mum, consist of the following :
(1) For continuous monitoring sys-
tems referenced in paragraph (c) (1) of
this section, completion of the condi-
tioning period specified by applicable
requirements in Appendix B.
(2) For continuous monitoring sys-
tems referenced in paragraph (c) (2) of
this section, completion of seven days of
operation.
(3) For-monitoring devices referenced
in applicable subparts, completion of the
manufacturer's written requirements or
recommendations for checking the op-
eration or calibration of the device.
(c) During any performance tests
required under § 60.8 or within 30 days
thereafter and at such other times as
may be required by the Administrator
under section 114 of the Act, the owner
or operator of any affected facility shall
conduct continuous monitoring system
performance evaluations and furnish the
Administrator within 60 days thereof two
or, upon request, more copies of a written
report of the results of such tests. These
continuous monitoring system perform-
ance evaluations shall be conducted in
accordance with the following specifica-
tions and procedures: "i .
. (1) Continuous monitoring systems
listed within this paragraph except as
provided in paragraph (c)X2) of this sec-
tion shall -be evaluated in accordance"
with the requirements and'procedures
contained tn the applicable perform-
ance specification -of • Appendix B as
follows:
(i) Continuous monitoring systems for
measuring opacity of emissions shall
comply with Performance Specification 1.
(ii) Continuous monitoring systems for
measuring nitrogen oxides emissions
shall comply with Performance Specifi-
cation 2.
(ill) Continuous monitoring systems for
measuring sulfur dioxide emissions shall
comply with Performance Specification 2.
(iv) Continuous monitoring systems for
measuring the oxygen content or carbon
dioxide content of effluent gases shall
comply with Performance Specification
3.
(2) An owner or operator who, prior
to September 11, 1974, entered into a
binding contractual obligation to pur-
chase -specific continuous monitoring
system components except as referenced
by paragraph (c) (2) (lii) of this section
shall comply with the following require-
ments:
(i) Continuous monitoring systems for
. measuring opacity of emissions shall be
capable of measuring emission levels
within. ±20 percent with a confidence
level of 95 percent. The Calibration Error
Test and associated calculation proce-
dures set forth in Performance Specifi-
cation 1 of Appendix B shall be used for
demonstrating compliance with this
specification.
(ii) Continuous monitoring systems
for measurement of nitrogen oxides or
sulfur dioxide shall be capable of meas-
uring emission levels within ±20 percent
with a confidence level of 95 percent. The
Calibration Error Test, the Field Test
for Accuracy (Relative), and associated
operating and calculation procedures set
forth in Performance Specification 2 of
Appendix B shall be used for demon-
strating compliance with this specifica-
tion.
(iii) Owners or operators of all con-
tinuous monitoring systems installed on
an affected facility prior to [date of pro-
mulgation] are not required to conduct
tests under paragraphs (c) (2) (i) and/or
(ii) of this section unless requested by
the Administrator.
(3) All continuous monitoring systems
referenced by paragraph (c) (2) of this
section shall be upgraded or replaced (if
necessary) with new continuous moni-
toring systems, and such improved sys-
tems shall be demonstrated to comply
with applicable performance specifica-
tions under paragraph (c)(l) of this
section by September 11, 1979. ^
:
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46256
'• (3) All continuous monitoring systems
referenced by paragraph (c) (2) of this
section, except opacity, shall complete a
minimum of one cycle of operation (sam-
pling, analyzing, and data recording)
for each successive one-hour period.
(f) All continuous monitoring systems
or monitoring devices shall be Installed
such that representative measurements
of emissions or process parameters from
the affected facility are obtained. Addi-
tional procedures for location of contin-
uous monitoring systems contained in
the applicable Performance Specifica-
tions of Appendix B of this part shall be
used.
(g) When the effluents from a single
affected facility or two or more affected
facilities subject to the same emission
standards are combined before being re-
leased to the atmosphere, the owner or
operator may install applicable contin-
uous monitoring systems on each effluent
or on the combined effluent. When the af-
fected facilities are not subject to the
same emission standards, separate con-
tinuous monitoring systems shall be in-
stalled on each effluent. When the efflu-
ent from one affected facility is released
to the atmosphere through more than
one point, the owner or operator shall
install applicable continuous monitoring
systems on each separate effluent unless
the installation of fewer systems is ap-
proved by the Administrator.
(h) Owners or operators of all con-
tinuous monitoring systems for measure-
ment of opacity shall reduce all data to
six-minute averages and for systems
other than opacity to one-hour averages
for time periods under § 60.2 (x) and (r)
respectively. Six-minute opacity averages
shall be calculated from 24 or more data
points equally spaced. over each six-
minute period. For systems other than
opacity, one-hour averages shall be com-
puted from four or more data points
equally spaced; over each one-hour pe-
riod. Data recorded during periods of sys-
tem breakdowns, repairs, calibration
checks, and zero and span, adjustments
shall not be included in the data averages
computed under this paragraph. An
arithmetic or integrated average of all
data may be used. The data output of all
continuous monitoring systems may be
recorded in reduced or nonreduced form
(e.g. ppm pollutant and percent O; or
Ib/million Btu of pollutant). All excess
emissions shall be converted into units
of the standard using the applicable con-
version procedures specified in subparts.
After conversion into units of the stand-
ard, the data may be rounded to the same
number of significant digits used in sub-
parts to specify the applicable standard
(e.g.. rounded to the nearest one percent
opacity). •
(1) Upon written application by an
owner or operator, the Administrator may
approve alternatives to any monitoring
procedures or requirements of this part
including, but not limited to the follow-
ing:
(i) Alternative monitoring require-
ments when installation of a continuous
monitoring system or monitoring device
specified by this part would not provide
accurate measurements-due to liquid wa-
ter or other interferences caused by-sub-
stances with the effluent gases. .
(11) Alternative monitoring require-
ments when the affected facility is Infre-
quently operated.
(ill)- Alternative monitoring' require-
ments to accommodate continuous moni-
toring systems that require additional
measurements to correct for stack mois-
ture conditions.
(iv) Alternative locations for Installing
continuous monitoring systems or moni-
toring devices when the owner or opera-
tor can demonstrate that installation at
alternate locations will enable accurate
and representative measurements.
(v) Alternative methods of converting
pollutant concentration measurements to
units of the standards.
(vi) Alternative procedures for per-
forming daily checks of zero and span
drift that do not involve use of span gases
or test cells.
(vii) Alternatives to the A.S.T.M. test
methods or sampling procedures specified
by any subpart.
(viii) Alternative continuous monitor-
ing systems that do not meet the design
or performance requirements in Perform-
ance Specification 1, Appendix B, but
adequately demonstrate a definite and
consistent relationship between its meas-
urements and the measurements of
opacity by a system complying with the
requirements in Performance Specifica-
tion 1, The Administrator may require
that such demonstration be performed
for each affected facility.
(ix) Alternative monitoring require-
ments .when the effluent from a single
affected facility or the combined effluent
from two or more affected facilities are
released to the atmosphere through more
than one point.
Subpart D—Standards of Performance for
Fossil Fuel-Fired Steam Generators
§ 60.42 [Amended]
5. Paragraph (a) (2) of § 60.42 is
amended by deleting the second sen-
tence.
6. Section 60.45 is amended.by revis-
ing paragraphs (a), (b),'(c), (d), (e)_
(f), and (g) as follows:
§ 60.45 Emission and fuel monitoring.
(a) A continuous monitoring system
for measuring the opacity of emissions,
except where gaseous fuel is the only
fuel burned, shall be installed, calibrated,
maintained, and operated by the owner
or-operator. The continuous monitoring
system shall be spanned at 80 or'90 or
100 percent opacity.
(b) A continuous monitoring system
for measuring sulfur'dioxide emissions,
shall be installed, calibrated, maintained.
and operated by the owner or operator
except where gaseous fuel is the only
fuel burned or where low sulfur fuels are
used to achieve compliance with the
standard under § 60.43 and fuel analyses
under paragraph (b) (2) of this section
are conducted. The following procedures
shall be used for monitoring sulfur dl-.
oxide emissions:
.v--.(l) For. affected facilities which use
continuous monitoring systems, Hefer-
enceiMethod.6 shall be used for conduct-
ing monitoring system performance
evaluations under § 60.13(c). The pollut-
ant gas used to prepare calibration gas
mixtures under paragraph 2.1, Perform-
ance Specification 2 and for calibration
checks under § 60.13(d) to this part,
shall be sulfur dioxide (SO>). The span
value for the continuous monitoring sys-
tem shall be determined as follows:
(i) For affected facilities firing liquid
fossil fuel the span value shall be 1000
ppm sulfur dioxide. . -.. ••
(il) For affected facilities firing solid
fossil fuel the span value shall be 1500
ppm sulfur dioxide.
(ill) For affected facilities firing fossil
fuels in any combination, the span value
shall be determined by computation in
accordance with the following formula
and rounding to the nearest 500 ppm
sulfur dioxide: ••;'•
ioooy+15002
where:
y=the fraction of total heat Input derived
from liquid fossil fuel, and
z = the fraction of total heat Input derived
from solid fossil fuel.
(iv) -For affected facilities which fire
both fossil fuels and nonfossil fuels, the
span value shall be subject to the Admin-
istrator's approval.
(2) [Reserved]
(3) For affected facilities using flue gas
desulfurization systems to achieve com-
pliance with sulfur dioxide standards
under § 60.43, the continuous monitoring
system for measuring sulfur dioxide
emissions shall be located downstream
of the desulfurization system and in ac-
cordance with requirements in Perform-
ance Specification 2 of Appendix B and
the following:
(i) Owners or operators shall Install
CO- continuous monitoring systems, if
selected under paragraph (d) of this sec-
tion, at a location upstream of the desul-
furization system. This option may be
used only if the owner or operator cari
demonstrate that air is not added to the
Sue gas between the COr continuous
monitoring system and the SO3 continu-
ous monitoring system and each system
measures the CO, and SO: on a dry basis.
(ii) Owners or operators who install Oi
continuous monitoring systems under
paragraph (d) of this section shall select
a location downstream of the desulfuri-
zation system and all measurements shall
be made on a dry basis.
(ill) If fuel of a different type than is
used in the boiler is fired directly into the
flue gas for any purpose (e.g., reheating)
the F or Fc factors used shall be pro-
rated under paragraph (f) (6) of this
section with consideration given to the
• fraction of total heat input supplied by
the additional fuel. The pollutant, opac-
ity, CO3, or Oj continuous monitoring
system (s^ shall be installed downstream
of any location at Which fuel is fired di-
rectly into the flue gas. •
(c) A continuous monitoring system
for the measurement of 'nitrogen oxides
emissions shall be installed, calibrated,
. maintained, and operated by the owner
FEDERAL 86GISTEQ, VOL 40, NO. 194—MONDAY, OCTOBER 6, 1975
IV-8 7
-------
RULES-AND" REGULATIONS1
46257
or operator except for any affected facil-
ity demonstrated during performance
tests under S 60.8 to emit nitrogen oxides
pollutants at levels 30 percent or more
below applicable standards under § 60.44
of this part. The following procedures
shall be used for determining the span
and for calibrating nitrogen oxides con-
tinuous monitoring systems: • ••
(1) The span value shall be determined
as follows:
(1) For affected facilities firing gaseous
fossil fuel the span value shall be 500
ppm nitrogen oxides.
(ii) For affected facilities firing liquid
fossil fuel the span value shall be 500
ppm nitrogen oxides.
(ill) For affected facilities firing solid
fossil fuel the span value shall be 1000
ppm nitrogen oxides. — •
(iv) For affected facilities firing fos-
sil fuels in any combination, the span
value shall be determined by computa-
tion in accordance with the following
formula and rounding to the nearest 500
ppm nitrogen oxides: .....
600 (x-f y) +1000Z
where: :
x = the traction of total heat Input derived
from gaseous fossil fuel,
y = tbe traction of total heat input derived
from liquid fossil fuel, and
z= the fraction of total heat Input derived
from solid fossil fuel.
, or
D1946-67(72) (gaseous fuels) as applica-
ble.
(ii) GCV is the gross calorific value
(cal/g, Btu/lb) of the fuel combusted,'
determined by the A.S.T.M. test methods
D2015-€6(72) for solid fuels and D1826-
64(70) for gaseous fuels as applicable.
(6) For affected facilities firing com-
binations of fossil fuels, the F or F, fac-
tors determined by paragraphs (f) (4)
or (5) of this section shall be prorated
in accordance with the applicable for-
mula as follows:
(metric units)
(English units)
(U)
(i)
where:
F=xF,-fyF,+zF,
x, y, z = the fraction of total heat
input derived from, gas-
eous, liquid, and solid fuel,
respectively.
Pi, Fs, P» =£the value of F for gaseous,
liquid, and solid fossil
fuels respectively tinder
paragraphs (f) (4) of (5)
of this section. i:.
where: : . ;
xi=the fraction of total heat in-
put derived from each type fuel
(e.g., natural gas, butane, crude,
bituminous coal, etc.).
(Fc)i=the applicable Fe factor for
each fuel type determined in
accordance with paragraphs
(f) (4) and (5) of this section.
(ill) For affected facilities which fire
both fossil fuels and nonfossil fuels, the
F or Fc value shall be subject to the Ad-
ministrator's approval. ;
(g) For the purpose of reports required
under-? 60.7(c), periods of excess emis-
sions that shall be reported are defined
as follows:
(1) [Reserved]
(2) Sulfur dioxide. Excess emissions
for affected facilities are defined as:
(i) Any three-hour- period during
which the average emissions (arithmetic
average of three contiguous one-hour p4-
riods) of sulfur dioxide as measured by. a
continuous monitoring system exceed the
applicable standard .under { 60.43.
.. (ii) [Reserved]
-(3) Nitrogen oxides. Excess emissions
for affected facilities using a continuous
monitoring system for measuring nitro-
FEDERAl REGISTER, VOC'40rNO.'l94-^MONDAY;oCTpBEf«ri*73
IV-88
-------
; RULES
:BiGUlATJ©NS
gen oxides are defined as any three-hour
period during which the average emis-
sions (arithmetic average ofthree con-
tiguous one-hour periods) exceed the ap-
plicable standards under § 60.44.
7. Section 60.46 is revised to read as
follows: . . " • ;
§ 60.46 Teat methods and procedures.
(a) The reference methods in Appen-
dix A of this part, except as provided in.
§ 60.8(b), shall be used to determine com-
pliance with the standards as prescribed
in |§ 60.42, 60.43, and 60.44 as follows:
(1) Method 1 for selection of sampling
site and sample traverses.
(2) Method 3 for gas analysis to be
used when applying Reference Methods
5, 6 and 7. .
(3) Method 5 for concentration of par-
ticulate matter and the associated mois-
ture content.
(4) Method 6 for concentration of SCV
and
(5) Method 7 for concentration of
NOx.
(b) For Method 5, Method 1 shall be
used to select the sampling site and the
number of traverse sampling points. The
sampling time for each run shall be at
least 60 minutes and the minimum sam-
pling volume shall be 0.85 dscm (30 dscf)
except that smaller sampling times or
volumes, when necessitated by process
variables or other factors, may be ap-
proved by the Administrator. The probe
and filter holder heating systems in the
sampling train shall be set to provide a
gas temperature no greater than 160° C
<320°F).
(c) For Methods 6 and 7, the sampling
site shall be the same as that selected
for Method 5.' The sampling point in the
duct shall be at the centroid of the cross
section or at a point no closer to the
walls than 1 m (3.28 ft). For Method 6,
the sample shall be extracted at a rate
proportional to the gas velocity at the
sampling point.
(d) For Method 6, the minimum sam-
pling time shall be 20 minutes and the
minimum sampling volume 0.02 dscm
(0.71 dscf) for each sample. The arith-
metic mean of two samples shall con-
stitute one run. Samples shall be taken
at approximately 30-minute intervals.
(e) For Method 7, each run shall con-
sist of at least four grab-samples taken
at approximately 15-minute intervals.
The arithmetic mean of the samples
shall constitute the run value.
(f) For each run using the methods
specified by paragraphs (a) (3), (4)/and
(5) of this section, the emissions ex-
pressed in g/million cal (Ib/million Btu)
shall be determined by the following'
procedure:
/ 20.9 \
V20.9-%OJ
oaygen shell be determined by. using the In-
tegrated or grab sampling and analysis pro-
cedures of Method 3 as applicable. The sam-
ple shall be obtained as follows:
• (i) For determination of sulfur diox-
ide and nitrogen oxides emissions, the
oxygen sample shall be obtained simul-
taneously at the same point in the duct
as used to obtain the samples for Meth-
ods 6 and 7 determinations, respectively
[§ 60.46(O). For Method 7, the oxygen
sample shall be obtained using the grab
sampling and analysis procedures of
Method 3.
(ii) For determination of particulate
emissions, the oxygen sample shall be
obtained simultaneously by traversing
the duct at the same sampling location
used for each run of Method 5 under
paragraph (b) of this section. Method 1
shall be used for selection of the number
of traverse points except that no more
than. 12 sample points are required. -
(4) F = a factor as determined in
paragraphs (f) (4), (5) or (6) of § 60.45.
(g) When combinations of fossil fuels
are fired, the heat input, expressed in
cal/hr (Btu/hr), shall be determined
during each testing period by multiply-
ing the gross calorific value of each fuel
fired by the rate of each fuel burned.
Gross calorific value shall be determined
in accordance with A.S.T.M. methods
D2015-66(72) (solid fuels), D240-64(73)
(liquid fuels), or D1826-64(70) (gaseous
fuels) as applicable. The rate of fuels
burned during each testing period shall
be determined by suitable methods and
shall be confirmed by a material balance
over the steam generation system.
Subpart f — Standards of Performance for
Portland Cement Plants
§60.62 [Amended]
8. Section 60.62 is amended by deleting
paragraph (d) .
Subpart G — Standards of Performance for
Nitric Acid Plants
§60.72 [Amended]
9. Paragraph- (a) (2) of § 60.72 is
amended by deleting the second sentence.
10. Section 60.73 is amended by revis-
ing paragraphs (a), (b), (c), and (e)
to read as follows:
§ 60.73 Emission monitoring.
(a) A continuous monitoring system
for the measurement of nitrogen oxides
shall be installed, calibrated, maintained,
and operated by the owner or operator.
The pollutant gas used to prepare cali-
bration gas mixtures under paragraph
2.1, Performance Specification 2 and for
calibration checks under § 60.13(d) to
this part, shall be nitrogen dioxide (NO«) .
The span shall be set at 500 ppm of nitro-
gen dioxide. Reference Method 7 shall
be used for conducting monitoring sys-
tem performance evaluations under | 60.-
where:
(1) E = pollutant emission g/mllllon cal
(ib/mlilion Btu).
(2) C = pollutant concentration, g/dscm
(Ib/dscf), determined by Methods 5, 6, or 7.
(3) %O, = oxygen content by volume
(expressed as percent), dry basis. Percent
.
(b) . The owner or operator shall estab-
lish a conversion factor for the purpose
of converting monitoring data into units
of the applicable standard (kg/metric'
ton, Ib/short ton) . The conversion factor
shall.be established by measuring emis-
sions with the continuous monitoring
system concurrent with measuring emis-
sions with the applicable reference meth-
od tests. Using only that portion of the
continuous monitoring emission data
that represents emission measurements
concurrent with the reference method
test periods, the conversion factor shall
be determined by dividing the reference
method test data averages by the moni-
toring data averages to obtain a ratio ex-
pressed in units of the applicable Stand-
ard to units of the monitoring data, i.e.,
kg/metric ton per ppm (Ib/short ton per
ppm). The conversion factor shall be re-
established during any performance test
under § 60.8 or any continuous .monitor-
ing system performance evaluationunder
§ 60.13(c>. •;.; : .;•..'
(c) The owner or operator shall record
the daily production rate and hours of
operation.
a • «- o -O-* '-o'
. (e) For the purpose 6f reports required
under § 60.7 (c>, periods of excess emis-
sions that shall be reported are defined
as any three-hour period during which
the average nitrogen oxides emissions
(arithmetic average of three contiguous
one-hour periods) as measured by a con-
tinuous monitoring system exceed the
standard under § 60.72 (a).
Subpart H—Standards of Performance for
Sulfuric Acid Plants
g 60.83 [Amended]
11. Paragraph (a) (2) of §60.83 is
amended by deleting the second sentence.
12. Section 60.84 is amended by revis-
ing paragraphs (a), (b), (c), and (e) to
read as follows:
§ 60.34 Emission monitoring.
(a) A continuous monitbring system
for the measurement of sulfur dioxide
shall be installed, calibrated, maintained,.
and operated by the owner or operator.
The pollutant gas used to prepaie- cali-
bration gas mixtures under paragraph
2.1, Performance Specification 2 and for
calibration checks under 5 60.13(d) to
this part, shall be sulfur dioxide (SOS).
Reference Method 8 shall be used for
conducting monitoring system perform-
ance evaluations under § 60.13 (c) ex-
cept that only the sulfur dioxide portion
of the Method 8 results shall be used. The
span shall be set at 1000 ppm of sulfur
dioxide.
(b) The owner or operator shall estab-
lish a conversion factor for the purpose
of converting monitoring data into units
of the applicable standard (kg/metric
ton, Ib/short ton). The conversion fac-
tor shall be determined, as a minimum,
three times daily by measuring the con-
centration of sulfur dioxide entering the
converter using suitable methods (e.g.,
the Reich test, National Air Pollution
Control Administration Publication No.
999-AP-13 and calculating the appro-
priate conversion factor for each eight-
. hqur period as follows:
CF >-fe ri.ooo-0.
L >-r-s
-O.OlorT
FEDERAL REGISTER, VOl. 40, NO. .194—MONDAY,, OCTOBER A, 1973
iy-89
-------
RULES AND REGULATIONS
46259
where :v •
CP = con version factor (kg/metric ton per
ppm, Ib/sbort ton per .ppm). •
k ^constant derived from material bal-
ance. For determining CF In metric
units, k=r 0.0653. For determining CF
in English units, k=0.1306. .
r = percentage of sulfur dioxide by vol-
ume entering tbe gas converter. Ap-
propriate corrections must be made
for air Injection plants subject to the
Administrator's approval.
s = percentage of sulfur dfoxlde by vol-
. ume In the emissions to the atmos-
phere determined by the continuous
monitoring system required under
paragraph (a) of this section.
(c) The owner or operator shall re-
cord all conversion factors and values un-
ier paragraph (b) of this section from
which they were computed (i.e.. CF, r,
and s)r" _. " "' ' ••-.. -'
». -'' .*-•'••-. * • ' * • -*
(e) For the purpose of reports under
§60.7(c), periods of excess emissions
shall be all three-hour periods (or the
arithmetic average of three consecutive
one-hour periods) during which the in-
tegrated average sulfur dioxide emissions
exceed the applicable standards under
§ 60.82.
Subpart I—Standards of Performance for
Asphalt Concrete Plants
§60.92 [Amended]
13. Paragraph (a) (2) of § 60.92 is
amended by deleting the second sentence.
Subpart J—Standards of Performance for
Petroleum Refineries
§ 60.102 [Amended]
14. Paragraph (a) (2) of §60.102 is
amended by deleting the second sentence.
15. Section 60.105 is amended by re-
vising paragraphs (a), (b), and (e) to
read as follows: • •
§ 60.105 Emission monitoring.
(a) Continuous monitoring systems
shall be installed, calibrated, maintained,
and operated by the owner or operator as
follows:
(1) A continuous monitoring system
for the measurement of the opacity of
emissions discharged into the atmosphere
from the fluid catalytic cracking unit cat-
alyst regenerator. The continuous moni-
toring system shall be spanned at 60, 70,
or 80 percent opacity.
(2) [Reservedl
(3) A continuous monitoring system
for the measurement of sulfur dioxide In
the gases discharged into the atmosphere
from the combustion of fuel gases (ex-
cept where a continuous monitoring sys-
tem for the measurement of hydrogen
sulfide is installed under paragraph (a)
(4) of this section). The pollutant gas
used to prepare calibration gas mixtures
under paragraph 2.1, Performance Speci-
fication 2 and for calibration checks un-
der S 6013(d) to this part, shall be sul-
fur dioxide (SOS). The span shall be-set
at 100 ppm. For conducting monitoring
system performance evaluations under
§ 60.13(c), Reference Method 6 shall be
used. - -....
(4) [Reserved]
(b) [Reserved] "
•':••••.•.'* ' • •.. • •
(e) For the purpose of reports under
§ 60.7 (c)', periods of excess emissions that
shall be reported are denned as follows:
(1) [Reserved]
(2) [Reserved]
(3) [Reserved]
(4) Any six-hour period during which
the average emissions (arithmetic aver.
age of six contiguous one-hour periods)
of sulfur dioxide as measured by a con-
tinuous monitoring system exceed the
standard under § 60.104.
•Subpart L—Standards of Performance for
Secondary Lead Smelters
§ 60.122 [Amended]
16. Section 60.122 is amended by de-
leting paragraph (c).
• • • . • * * *
Subpart M—Standards of Performance for
Secondary Brass and Bronze Ingot Pro-
duction Plants
§60.132 [Amended]
17. Section 60.132"is amended by de-
leting paragraph (c).
•"' * * * •
Subpart 0—Standards of Performance for
Sewage Treatment Plants
§ 60.152 [Amended]
18. Paragraph (a) (2) of § 60.152 is
amended by deleting the second sentence.
* * * ' * *
19. Part 60 is amended by adding Ap-
pendix B as follows:
APPENDIX B—PERFORMANCE SPECIFICATIONS
Performance Specification 1—Performance
specifications and specification test proce-
dures for transmlssometer systems for con-
tinuous monitoring system exceed the emis-
sions.
1. Principle and Applicability.
1.1 Principle. The opacity of particulate
matter in stack emissions is measured by a
continuously operating emission measure-
ment system. These systems are based^ upon
the principle of transmissometry which Is'a
direct measurement of the attenuation cf
visible radiation (opacity) by particulate
matter In a stack effluent. Light having spe-
cfic spectral characteristics is projected from
^.a lamp across tbe stack of a pollutant source
to a light sensor. The light Is attenuated due
to absorption and scatter by the particulate
matter In the effluent. The percentage of
visible light attenuated is defined as the
opacity of the emission. Transparent stack
emissions that do not attenuate light will
have a transmlttance of 100 or an opacity of
0. Opaque stack emissions that attenuate all
of the visible light will have a transmlttance
of 0 or an opacity of 100 percent. The trans-
mlssometer Is evaluated by use of neutral
density filters to determine the precision of
the continuous monitoring system. Tests of
the system are performed to determine zero
drift, .calibration drift, and response time
characteristics of the system.
1.2 Applicability. This performance spe-~
clflcation Is applicable to the continuous
monitoring systems specified In the subparts
for measuring opacity of emissions. Specifi-
cations for continuous measurement of vis-
ible emissions are given In terms of. design.
performance, and Installation parameters.
Tbtse specifications contain test procedures,
Installation requirements, and data compu-
tation procedures for evaluating the accept-
ability of the continuous monitoring systems
subject to approval by the Administrator.
2. Apparatus. . . '
2.1 Calibrated Filters. Optical niters with
neutral spectral characteristics and known
optical densities to visible light or screens
known to produce specified optical densities.
Calibrated niters with accuracies certified by
the manufacturer to within :£3 percent
opacity shall be used. Filters required are
low, mid, and high-range filters with nom-
inal optical densities as follows -when the
transmlssometer is spanned at opacity levels
specified by applicable subparts:
Calibrated filter optical densities
with equivalent opacity In '
Span value parenthesis
Low-
range
SO 0
60
70 - -
80
90
100
1 (20)
1 (20)
1 (20)
1 (20)
1 (20)
1 (20)
Mid-
range
0.2
.2
.3
.3
.4
.4
(37)
(37).
(60)
(50)
(60)
(60)
High-
range
0.3
..3
.4
.6
.7
.9
(50) .
(75)
fSO)l '
(87 'A)
It is recommended that filter calibrations
be checked with a well-columated photoplc
transmlssometer of known linearity prior to
use. The filters shall be of sufficient size.
to attenuate the entire light beam of the
transmlssometer. . i
22. Data Recorder. Analog chart recorder
or other suitable device with Input voltage
range compatible with the analyzer system
output. The resolution of the recorder's
data output shall be sufficient to allow com-
pletion of the test procedures -within this
specification.
23 Opacity measurement System. An in-
stock transmlssometer (folded or single
path) with the optical design specifications
designated below, associated control units
and apparatus to keep optical surfaces clean.
3. Definitions.
3.1 Continuous Monitoring System. The
total equipment required for the determina-
tion of pollutant opacity In a source effluent.
Continuous monitoring systems consist of
major subsystems as follows: :
3.1.1 Sampling Interface. The portion of a
continuous monitoring system for opacity
that protects the analyzer from the eflluent.
5.12 Analyzer. That portion of the con-
tinuous monitoring system which senses the
pollutant and generates a signal output that
is a function of tbe pollutant opacity.
3.1.3 Data Recorder. That portion of the
continuous monitoring system that processes
the analyzer output and provides a perma-
nent record of the output signal In terms-of
pollutant opacity.
32 Transmlssometer. The portions of a
continuous monitoring system tat opacity
that Include the sampling Interface end the
analyzer.
33 Span. The -value of opacity at -which
the continuous monitoring system Is set to
produce the maximum data display output.
The span shall be set at an opacity specified
In each applicable subpart. .
3.4 Calibration Error. The difference be-
tween the opacity reading Indicated by the
continuous monitoring system and the
known values of a series of test standards. .
For this method the test standards are. a
series of calibrated optical niters or screens.
3.5 Zero Drift; The change In continuous
monitoring system output over a stated per
rlod of time of normal continuous operation
FEDERAL REGISTER, VOL 40;' NO.' 194—MONDAY, OCTOBER 6/1975
IV- 9.0
-------
46260
.AND- 8EGULATJONS
when, the pollutant concentration 'at the
timed the measurements Is,zero. ••••-
3:6 Calibration Drirt. The change In the
continuous monitoring system output over
a stated period of time of normal continuous
operation when the pollutant concentration
at the tune of the measurements 13 the same
known upscale value.
3.7 System Response. The time Interval
from a step change In opacity In the stack
at the Input to the continuous monitoring
system to the time at which 96 percent of
the corresponding final value Is reached as
displayed on the continuous monitoring sys-
tem data recorder.
3.8 Operational Test Period. A minimum
period of time over which a continuous
monitoring system Is expected to operate
within certain performance specifications
without unscheduled maintenance, repair,'
or adjustment.
3.9 Transmlttanee. The fraction of Incident
light that
-------
RULES AND REGULATIONS
46261
Record the measurement system output
readings In percent opacity. (See Figure 1-1.)
8.1J2 System Response Test. Insert the
high-range filter In the transmlssometer
path five times and record the-time required
for the system to respond to 05 percent of
anal zero and high-range niter, values. (See
Figure 1-2.) - . . .
8.2 Field* Test for Zero Drift and Calibra-
tion Drift. Install the continuous monitoring
system on the affected facility and perform
the following alignments:
8.2.1 Preliminary Alignments. As soon as
possible after Installation and once a year
thereafter when the facility is not In opera-
tion, perform the following optical and zero'.
alignments: "' ' ' -
8.2.1.1 Optical Alignment. Align the light
beam from the transmlssometer upon the op-
tical surfaces located across the effluent (l.e.,
the retroflector or pbotodetector as applica-
ble) in accordance with the manufacturer's
Instructions.-• • .'"."'.''
8.2.1.2 Zero Alignment. After the transmls-
someter has been optically aligned and the
transmlssometer mounting Is mechanically
stable (I.e.. no movement of the mounting
due to thermal contraction of the stack.
duct, etc.) and a clean stack condition has
been determined by a steady zero opacity
condition, perform the zero alignment. This
alignment Is performed by balancing the con-
tinuous monitor system response so that any
simulated zero check coincides with an ac-
tual zero check performed across the moni-
tor pathlength of the clean stacV..
8.2.1.3 Span. Span the continuous monitor-
Ing system at the opacity specified In sub-
parts'and offset the zero setting at least 10
percent of span so that negative drift can be
quantified.
8.2.2. Final Alignments. After the prelimi-
nary alignments have been completed and the
affected facility has been • started up and
reaches normal operating temperature, re-
check the optical alignment in accordance
with 8.2.1.1 of this specification, If the align-
ment has shifted, realign the optics, record
any detectable shift in the opacity measured
by the system that can be attributed to the
optical realignment, and notify the Admin-
istrator. This condition may not be objec-
tionable If the affected facility operates with-
in a fairly constant and adequately narrow
range of operating temperatures that does
not produce significant shifts In optical
alignment during normal operation of the
facility, tinder circumstances where the facil-
ity operations produce fluctuations in the.
effluent gas temperature that result In sig-
nificant misalignments, the .Administrator
may require improved mounting structures or
another location for Installation of the trans-
mlssometer. .--.-...- . , .
8.2.3 Conditioning Period. After, complet-
ing the post-startup alignments, operate the
system for an Initial 168-hour conditioning
period in a normal operational manner.
8.2.4 Operational Test Period. After com-
pleting the conditioning period, operate the
system for an additional 168-hour period re-
taining the zero offset. The system shall mon-
itor the source effluent at all times except
when being zeroed or calibrated. At 24-hour
Intervals the zero and span shall be checked
according to the manufacturer's instructions.
Minimum procedures used shall provide a
system check of the analyzer Internal mirrors
and all electronic circuitry Including the
lamp and photodetector assembly and shall
Include a procedure for producing a simu-
lated zero opacity condition and a simulated
upscale (span) opacity condition-as viewed
by the receiver. The manufacturer's written
instructions may be used providing that they
equal or exceed these minimum procedures.
Zero and span the transmlssometer, clean all
optical surfaces exposed to the effluent, rea-
lign optics, and make any necessary adjust-
ments to the calibration of the system dally.
These zero and calibration adjustments and
optical realignments are allowed only at 24-
hour intervals or at such shorter intervals as
the manufacturer's written Instructions spec-
ify. Automatic corrections made by the
measurement system without operator Inter-
vention are allowable at any time. The mag-
nitude of any zero or span drift adjustments
shall be recorded. During this 168-hour op-
erational test period, record the following at
24-hour Intervals: (a) the zero reading-and
span readings after the system is calibrated
(these readings should be,set at the same
value at the beginning of each 24-hour pe-
riod);, (b) the zero reading after each 24
hours of operation, but before cleaning and
adjustment; and (c) tbe span readme; after
cleaning and zero adjustment, but before
span adjustment. (See Figure 1-3.)
9. Calculation. Data Analysis, and Report-
Ing.
9.1 Procedure for Determination of Mean
Values and Confidence Intervals.
9.1.1 The mean value of the data set Is cal-
culated according to equation 1-1.
i n
5=~-Sx'
n 1-1 Equation 1-1
where x,= absolute value of the Individual
measurements.
2 — sum of the individual values.
x=mean value, and
n = number of data points.
9.1.2 The 95 percent confidence' Interval
(two-sided)'is calculated according to equa-
tion 1-2:
t.tri
C.I.H-
Equation 1-2
where
£xi=sum of all data points,
t.»73=ti—a/2, and . .
C.1.95=95 percent confidence interval
estimate of the average mean
value.
Values for t.975
n
2
3
4
5
6
7
8.;.^
9 . . "
'.975
12.706
4.303
3.182
2.776
2.571
2 447
2.385
2.806
n
10
11
12 .
13
14
15
16
1.975
. 2.262
2.228
2.201
2.17»
2.100
1145
2.131
The values in this table are already cor-
rected for n-1 degrees of freedom. Use n equal
to the number of samples as data points.
9.2 Data Analysis and Reporting.
9.2.1 Spectral Response. Combine the
spectral data .obtained in accordance with
paragraph 6.3.1 to develop the effective spec-
tral response curve or the transmlssometer.
Report the wavelength at which the peak
response occurs, the wavelength at which the
mean response occurs, and the maximum
response at any wavelength below 400 nm
and above 700 nm expressed as a percentage
of the peak response as required under para-
graph 62. ...••• • . .
9.2.2 Angle of View. Using the data obtained
In accordance with paragraph 6.3.2, calculate
the response of the receiver as a function of
viewing angle In the horizontal and vertical
directions (26 centimeters of arc with a
.radius of 3 meters equal 5 degrees).. Report
relative angle of view curves as required un-
der paragraph-6.2.
9JZ.3 Angle of Projection. Using the data
obtained In accordance with paragraph 6.3.3,
calculate the response of the photoelectric
detector as a function of projection angle In
the horizontal and vertical directions. Report
relative angle of projection curves as required
under paragraph 6.2.
9.2.4 Calibration Error. Using the data from
paragraph 8.1 (Figure 1-1), subtract the
known filter opacity value from the value
shown by the measurement system for each
of the 15 readings. Calculate the mean and
95 percent confidence Interval of the five dif-
ferent values at each test filter value accord-
Ing to equations 1-1 and 1-2. Report the sum
of the absolute mean difference and the 95
percent confidence interval for each of the
three test niters. •
9.2.5 Zero "Drift. Using the zero opacity
values measured every 24 hours during the
field test (paragraph 8.2). calculate the dif-
ferences between the zero point after clean-
Ing, aligning, and adjustment, and the zero
value 24 hours later just prior to cleaning.
aligning, and adjustment. Calculate the
mean value of these points and the confi-
dence Interval using equations 1-1 and 1-2.
Report the sum of the Absolute mean value
and the 95 percent confidence Interval.
9.2.6 Calibration Drift. Using the span
value measured every 24 hours during the
field test, calculate the differences between
the span value after cleaning, aligning, and
adjustment of zero and span, and the span
value 24 hours later just after cleaning.
aligning, and adjustment of zero and before
adjustment of span. Calculate the mean
value of these points and the confidence
Interval using equations 1-1 and 1-2. Report
the sum of the absolute mean value and the
confidence Interval.
9.2.7 Response Time. Using the data from
paragraph 8.1. calculate the time interval
from filter Insertion to 95 percent of the final
stable value for all upscale and downscale
traverses. Report the mean of the 10 upscale
and downscale test times.
9.2.8 Operational Test Period. During the
168-hour operational test period, the con-
tinuous monitoring system shall not require
any corrective maintenance, repair, replace-
ment, or adjustment other than that .clearly
specified as required in the manufacturer's
operation and maintenance manuals as. rou-
tine and expected during a one-week period.
If the continuous monitoring system Is oper-
ated within the specified performance pa-
rameters and does not require corrective
maintenance, repair, replacement, or adjust-
ment other than as specified above during
the 168-hour test period, the operational
test period shall have been successfully con-
cluded. Failure of the continuous monitor-
Ing system to meet these requirements shall
call for a repetition of the 168-hour test
period. Portions of the tests which were sat-
isfactorily completed need not be repeated.
Failure to meet any performance specifica-
tion^) shall call for a repetition of the
one-week operational test period and that
specific portion of -the tests required by
paragraph 8 related to demonstrating com-
pliance with the foiled specification. All
maintenance and adjustments required shall
be recorded. Output readings shall be re-
corded before and after all adjustments.
10. References.
• 10.1 "Experimental Statistics," Department
of Commerce, National Bureau of Standards
Handbook 01, 1963, pp. 3-31, paragraphs
3-3.1.4. -
102 "Performance Specifications for Sta-
tionary-Source Monitoring Systems for Oases
and Visible Emissions." Environment*! Pro-
tection -Agency. Research Triangle Park.
N.C.. 2PA-650/3-74-018, January 1974.
FEDERAL REGISTEI, VOL. 40. NO.-194—-MONDAY. OCTOBER-*. 1975
IV-9 2
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46262
RULES AND REGULATIONS
Calibrated Neutral Density Filter Data a.**™ " u*m« .<• T»I
(See paragraph 8.1.1) *»inur-': ' "•' '•••'••'•••• t^n. -
Low Mid High.
Range • « opacity Range t opacity Range _t_l opacity
Span Value X opacity ' -•
Date of Test
Location of Test
.
Calibrated
« . » . ~ 9
* Analyzer Reading Differences .
Filter1 . % Opacity ' S Opacity .'
1 . • '•..••-.:•
2 -•• ''
3
4 . - - -. -..'•.-.:
5 . ' . • • • • . . •,
6 '
7
8
9
10
11
12
13
14.
15
Mean difference
Confidence Interval
Calibration error =•
Low Hid . High
3 '
Mean Difference + C.I. _. ___
Low, mid or high range
Calibration fil'ter opacity - analyzer reading
Absolute value
tailytv SPM S«u1iM I OpMltr - ' '
W*1'1' '_'.., „ .." .«««•"•
«.-„ ; • MXf,
I ' VKOMi ' '
1 . useorti
« _ ; _™»«i»"
AraroM maoosa UCJM««
MfUPt M. . Jiipnunn Tta» t«tt
Figure 1-1. Califcratlor. Error Test
FEDERAL REGISTER, VOL 40, NC( 194—MONDAY. OCTOBER 6, 1975
3V-93
-------
RULES AND REGULATIONS
Zero Setting ;
Spin Setting
. (SM paragraph 8.2.1} Site of Test ,
Date Zero Reading Spin Reading Calibration
and (Before cleaning Zero DrHt (Aftrr clffnlng and lero adjustment Drift
Tine tnd adjustnent) ' - •'(oZero) •, hut before span adjustment) (ASpan)
Zero Drift !.Mean Zero Drift*
+ CI (Zero)
Calibration Drift • Hem Span Drift*
. + CI (Spm)
Absolut* »a1ut
Figure 1-3. Zero and Calibration Drift Test
PERFORMANCE SPECIFICATION 2—PERFORMANCE
SPECIFICATIONS AND SPECIFICATION TEST PRO-
CEDURES FO» 'MONITORS Of SOj AND NOx
FROM STATIONARY SOURCES
1. Principle and Applicability.
1.1 Principle. The concentration of sulfur
dioxide or oxides ol nitrogen pollutants In
stack emissions Is measured -by a continu-
ously operating emission measurement sys-
tem. Concurrent with operation of the con-
tinuous monitoring system,
-------
46264
mltted to demonstrate that the emissions
sampled or viewed are consistently repre-
sentative (or several typical facility process
operating conditions. ...
4.3 The owner or operator may perform a
traverse to characterize any stratification of
effluent gases that might exist In a stack or
duct. If no stratification U present, sampling
procedures under paragraph 4.1 may be ap-
plied even though the eight diameter criteria
is not met. . .
4.4 When single point sampling probes for
extractive systems are Installed within the
stack or duct under paragraphs 4.1 and 4.2.1,
the sample may not be extracted at any point
less than 1.0 meter from the otack or duct
wall. Multipoint sampling probea Installed
under paragraph 4.2.3 may be located at any
points noceooary to-Obtain consistently rep-
resentative aamploo. .
5. Continuous Monitoring System Perform-
ance Specifications.
The continuous monitoring system shall
meet the performance specifications In Table
2-1 to be considered acceptable under'this
method. •• ~. :.
TABLE 2-1.—Performance tpeciflcations
Parameter
Spcdficalfon
1. Accuracy' ;
2. Calibration error'.
8. Zero drift (2 h)'
4. Zero drift (24 h) i
5. Calibration drift (2 h) >.
6. Calibration drift (24 b)>
7. Response time
8. Operational period.. -
<20 pet of the mean value of the reference method test
data. . -
< 5 pet of each (SO pet, 90 pet) calibration gas mixture
value.
2 pet of span
Do.
Do.
2.5 pet. of span
IS min mniimum.
168 h minimum.
1 Expressed as sum of absolute mean value plus 95 pet confidence interval of a series of. tests.
6. Performance Specification Test Proce-
dures. The following test procedures shall be
used to determine conformance with the
requirements of paragraph 5. For NO, an-
requlrements of paragraph 5. For NOj an-
alyzers that oxidize nitric oxide (NO) to
nitrogen dioxide (NO.), the response time
test under paragraph 6.3 of this method shall
be performed using nitric oxide (NO) span
gas. Other tests for NO. continuous monitor-
ing systems under paragraphs 6.1 and 6.2 and
all tests for sulfur dioxide systems shall be
performed using the pollutant span gas spe-
cified by each subpart.
6.1 Calibration Error Test Procedure. Set
up and calibrate the complete continuous
monitoring system according to the manu-
facturer's wrlten Instructions. This may be
accomplished either In the laboratory or In
the field.
6.1.1 Calibration Gas Analyses. Triplicate
analyses of the gas mixtures shall be per-
formed within two weeks prior to use using
Reference Methods 6 for SO. and 7 for NO«.
Analyze each calibration gas mixture (50%,
90%) and record the results on the example
sheet shown in Figure 2-1. Each sample test
, result must be within 20 percent of the aver-
aged result or the tests shall be repeated.
This step may be omitted for non-extractive
monitors where dynamic calibration gas mix-
tures are not used (6.1.2).
6.1.2 Calibration Error Test Procedure.
Make a total of IS nonconsecutlve measure-
ments by alternately using zero gas and each
callberatlon gas mixture concentration (e.g.,
0%. 50%, 0%. 90%, 50%, 90%. 50%, 0%,
etc.). For nonextractlve continuous monitor-/
Ing systems, this test procedure may be per-
formed by using two or more calibration gas
cells whose concentrations are certified by
the manufacturer to be functionally equiva-
lent to these gas concentrations. Convert the
continuous monitoring system output read-
ings to ppm and record the results on the
example sheet shown In Figure 2-2.
6.2 Field Test for Accuracy (Relative),
Zero Drift, and Calibration Drift. Install and
operate the continuous monitoring system In
accordance with the manufacturer's written
Instructions and drawings as follows:
6.2.1 Conditioning Period. Offset the zero
setting at least 10 percent of the span so
that negative zero drift can be quantified.
Operate the system for an Initial 168-hour
conditioning period In normal operating
manner.
6.2.2 Operational. Test Period. Operate the
continuous monitoring system for an addi-
tional 168-hour period retaining the zero
offset. The system shall monitor the source
effluent at all times except when being
zeroed, calibrated, or backpurged.
6.2.2.1 Field Test for Accuracy (Relative).
For continuous monitoring systems employ-
ing extractive sampling, the probe tip for the
continuous monitoring system and the probe
tip for the Reference Method sampling train
should be placed at adjacent locations In the
duct. For NOX continuous monitoring sys-
tems, make 27 NOX concentration measure-
ments, divided into nine sots, using the ap-
plicable reference method. No more than one
set of teats, consisting of three individual
measurements, shall be performed in any
one hour. All individual measurements of
each set shall be performed concurrently,
or within a three-minute Interval and the
results averaged. For SO2 continuous moni-
toring systems, make nine SO. concentration
measurements using the applicable reference
method/ No more than one measurement
shall be performed In any one hour. Record
the reference method test data and the con-
tinuous , monitoring system concentrations
on the example data sheet shown in Figure
2-3.
6.2.25 Field Test for Zero Drift and Cali-
bration Drift. For extractive systems, deter-
mine the values given by zero and span gas
pollutant concentrations at two-hour Inter-
vals until 15 sets of data are obtained. For
nonextractlve measurement systems, tbe zero
value may be determined by mechanically
producing a zero condition that provides a
system check of the analyzer Internal mirrors
and all electronic circuitry including the
radiation source and detector assembly or
by inserting three or more calibration gas
cells and computing the zero point from tbe
upscale measurements. If this latter tech-
nique Is >used. a graph (s) must be retained
by the owner or operator for each measure-
ment system that shows the relationship be-
tween the upscale measurements and the
zero point. The span of the system shall be
checked by using a calibration gas cell cer-
tified by the manufacturer to be function-
ally equivalent to 60 percent of span concen-
tration. Record the zero and span measure-
ments (or the computed zero drift) on the
example 'data sheet shown in Figure 2-4.
The two-hour periods over which measure-
ments are conducted need not be consecutive
but may not overlap. All measurements re-
quired under this paragraph may bo eon-
ducted concurrent with toote under para-
graph 6.2.3.1.
" 33.2.3 Adjustments, zero and calibration
corrections and adjustments are allowed only
at 24-hour intervals or at such shorter in-
tervals as the manufacturer's written in-
otructlono specify. Automatic corrections
mado by tho measurement system without
operator Intervention or Initiation ere allow-
able at any time. During the entire 168-hour
operational teat period, record on tbe ex-
ample sheet shown In Figure 3-6 the values
glvon by zero and span gas pollutant con-
centrations before and after adjustment at
24 -hour Intervals.
6.3 Field Test for Response Tims.
6.3.1 Scope of Test. Use the entire continu-
ous monitoring system as Installed, Including
: sample transport lines If used. Flow rates,
line diameters, pumping rates, pressures (do
not allow the pressurized calibration gas to
change the normal operating pressure In the.
sample line),' etc., shall be at tho nominal
values for normal operation as specified In
the manufacturer's written Instructions. If
the analyzer is used to sample more than one
pollutant source (stack), repeat this teat for
each sampling point.
6.3.2 Response Time Test Procedure. In-
troduce zero gas Into the continuous moni-
toring system sampling interface or as close
to the sampling Interface as possible. When
the system output reading has stabilized,
switch quickly to a known concentration of
pollutant gas. Record the time from concen-
tration switching to 95 percent of final stable
response. For non-extractive monitors, the
highest available calibration gas concentra-
tion shall be switched into and out of the
sample path and response times recorded.
Perform this test sequence three (3) times.
• Record the results of each test on the
example sheet shown In Figure 2-6. .
7. Calculations. Data Analysis and Report-
Ing.
7.1 Procedure for determination of mean
• values and confidence Intervals.
7.1.1 The mean value of a data set la
calculated according to equation 2-1.." .
.. Equation 2-1
where:
X| = absolute value of the measurements,
1 = sum of tho Individual values.
x=mean value, and
n = number of date points.
7.1.2 The 93. percent confidence interval
(two-sided) Is calculated according to equa-
tion 2-2:
Equation 2-2
where:
2xj=sum of all data points,
t.»?j=t| — o/2, and
C.I.ss=95 percent confidence interval
estimate of the average mean
value.
Values fOF «.975 •'"
1 12.703
2 4.803
3 3.182
4n_..: 2.778
S..... 2.571
6 2.447
7.....; 2.885
8—..-..-- 2.308
9 -.—. .- . 2.262
10 2.228
12... 2.201
13 2.179
14 ., 2.160
15 2.145
18 Z131
The values in this table are already cor-
rected for n-1 decrees of freedom. Uoo n
F60EGAI BHGI5TEO, VOL. 40, NO.,
. OCTODQQ. 6, |975
IV-9 5
-------
RULES AND REGULATIONS
46265
equal to the number ol sample* as data
points. ' • .
72 Data Analysis and Reporting.
72.1 Accuracy (Relative). For each of the
cine reference method test points, determine
the average pollutant concentration reported
by the continuous monitoring system. These
average concentrations shall be determined
from the continuous monitoring system data
recorded under 7.2.2 by Integrating or aver-
aging the pollutant concentrations over each
of the time Intervals concurrent with each
reference method testing period. Before pro-
ceeding to the next step, determine the basis
(wet or dry) of the continuous monitoring
system data and reference method test data
concentrations. If the bases are not con-
sistent, apply a moisture correction to either
reference method concentrations or the con-
tinuous monitoring system concentrations
as appropriate. Determine the correction
factor by moisture tests concurrent with the
reference method testing periods. Report the
moisture test method and the correction pro-
cedure employed. For each of the nine test
runs determine the difference for each test
run by subtracting the respective 'reference
'method test concentrations (use average of
each set of three measurements for NO*)
from the continuous monitoring system Inte-
grated or averaged concentrations. Using
these data, compute the mean difference and
the 95 percent confidence Interval of the dif-
ferences (equations 2-1 and 2-2). Accuracy
is reported as the sum of the absolute value
of the mean difference and the 95 percent
confidence Interval of the differences ex-
pressed as a percentage of the mean refer-
ence method value. Use the example sheet
shown in Figure 2-3.
132 Calibration Error. Using the data
from paragraph 6.1, subtract the measured
pollutant concentration determined under
paragraph 6.1.1 (Figure 2-1) from the value
shown by the continuous monitoring system
for each of the five readings at each con-
centration measured under 6.1.2 (Figure 2-2).
Calculate the mean of these difference values
and the 95 percent confidence Intervals ac-
cording to equations 2-1 and 2-2. Report the
calibration error (the sum of the absolute
value of the mean difference and the 95 per-
cent confidence Interval) as a percentage of
each respective calibration gas concentra-
tion. Use example sheet shown in Figure 2-2.
7.2.3 Zero Drift (2-hour). Using the zero
concentration values measured each two
hours during the field teat, calculate the dif-
ferences between consecutive two-hour read-
Ings expressed In ppm. Calculate the mean
difference and the confidence Interval using
equation* 2-1 and 9-3. Report the zero drift
as the sum of the absolute mean value and
the confidence Interval as a percentage of
spaa. Use example sheet shown In Figure
2-4.
72.4 Zero Drift (21-hour). Using the zero
concentration values measured every 24
hours during the field test, calculate the dif-
ferences between the zero* point after .zero
adjustment and the zero value 24 hours later
just prior to zero adjustment. Calculate the
mean value of these points and the confi-
dence Interval using equations 2-1 and 2-2.
Report the zero drift (the sum of the abso-
lute mean and confidence Interval) as a per-
centage of span. Use example sheet shown In
Figure 2-6.
72.5 Calibration Drift (2-hour). Using
the calibration values obtained at two-hour
Intervals during the field test, calculate the
differences between consecutive two-hour
readings expressed as ppm. These values
should be corrected for the corresponding
zero drift during that two-hour period. Cal-
culate the'mean and confidence Interval of
these corrected difference values using equa-
tions 2-1 and 2-2. Do not use the differences
between non-consecutive readings. Report
the calibration drift as the sum of the abso-
lute mean and confidence Interval as a per-
centage of span. Use the example sheet ebown
In Figure 2-4.
72.6 Calibration Drift (24-hour). .Using
the calibration values measured every 24
hours during the field test, calculate the dif-
ferences between the calibration concentra-
tion reading after zero and calibration ad-
justment, and the calibration concentration
reading 24 hours later after zero adjustment
but before calibration adjustment. Calculate
the mean value of these differences and the
confidence Interval using equations 2-1 and
2-2. Report the calibration drift (the sum of
the absolute mean and confidence Interval)
as a percentage of span. Use the example
sheet shown In Figure 2-5.
7.2.7 Response Time. Using the charts
from paragraph 6.3. calculate the time Inter-
val from concentration switching to 95 per-
cent to the final stable value for all upscale
and downecale tests. Report the mean of the
three upscale test times and the mean of the
three downscale test times. The two aver-
age times should not differ by more than 15
percent of the slower time. Report the slower
time as the system response time. Use the ex-
ample sheet shown in Figure 2-6.
72.8 Operational Test Period. During the
168-hour performance and operational test
period, the continuous monitoring system
shall not require any corrective m*\Tit*n*nn*
repair, replacement, or adjustment other than
that clearly specified as required la the op-
eration and maintenance manuals as routine
and expected during a one-week period. If
the continuous monitoring system operates
within the specified performance parameters
and does not require corrective maintenance,
repair, replacement or adjustment other than
as specified above during the 168-hour test
period, the operational period will be success-
fully concluded. Failure of the continuous
monitoring system to meet this requirement
shall call for a repetition of the 168-hour test
period. Portions of the test which were satis-
factorily completed need not be repeated.
Failure to meet any performance specifica-
tions shall call for a repetition of the one-
week performance test period and that-por-
tion of the testing which Is related to the
failed specification. All maintenance and ad-
justments required shall be recorded.. Out-
put readings shall be recorded before and
after all Adjustments.
8. References.
8.1 "Monitoring Instrumentation for the
Measurement of Sulfur Dioxide in Stationary
Source Emissions," Environmental Protection
Agency, Research Triangle Park, N.C« Feb-
ruary 1973.
8.2 "Instrumentation for the Determina-
tion of Nitrogen Oxides Content of Station-
ary Source Emissions," Environmental Pro-
tection Agency, Research Triangle Park, K.C..
Volume 1, APTD-O847, October 1871; Vol-
ume 2, APTD-0942, January 1873.
8.3 "Expertuental Statistics," Department
of Commerce, Handbook 81, 1983, pp. 3-31,
paragraphs 3-3.1.4.
8.4 "Performance Specifications for Sta-
tionary-Source Monitoring Systems for Oases
and Visible Emissions," Environmental Pro-
tection Agency, Research Triangle Park, N.C.,
EPA-650/2-74-013, January 1874.
•ifcnmo *tM U>f4.
AMl/ili if Cilltntlm cn IHitgrm
FEDERAL REGISTER. VOL 40. NO. 194—MONDAY OCTOUR 6. 1»7S
IV-9 6
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46266
RULES-AND REGULATIONS
Calibration Gas Mixture Dau (From Figure 2-1)
Mid (505) ;— pp» High (90%) j»p«
Run I
Calibration Gas
Concentration, pom
Measurement System
Reading, pom
Differences, ppm
n
14
15
Mid High
Mean difference
Confidence interval
Calibration error =
Mean Difference + C.I.
Average Calibration Gas Concentration
•x.100
Calibration gas concentration - measurement system reading
"Absolute value .
Figure 2-2. Calibration Error Determination
rest
no.
i
2
}
t
c
6
,
a
9
lean
c-U
lean
Date
and
Time
reference fl
value (S0?
difference
Reference Method Sdroles
SO.
Sampfe-1
. •
Sanpf* 3
,>
of.
fljure 2']. Accurjcj OeUrelnatlon (SOj ind NO,)
FIOfXAl REGISTER, VOL 40, NO. I »4—MONDAY, OCTOBM *, 1»73
,; , iy-9.7
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RULES AND REGULATIONS
46267
lata
Set
to.
Tim
Bettn End
Zero
Zero
Ortft
UZero)
Spin
Span- . Drift-
Reading (iSpan)
Calibration
- drift
( Span- Zero)
Zero Drift • \flnn Zero Drift*
Calibration Drift • [Heart Span Drift*
•Absolute Value.
ISpanJ x 103 <
< [Span] x 10
Figure
Zero ana ulibratlcn Drift (2 Kaur)
Date!' Zero
and Zero Drift
Time Reading (AZero)
Span Calibration
Reading Drift
(After zero adjustment) (aSpan)
Zero Drift « [Mean Zero Drift* '_•'- * C.I. (Zero)
« [Instrument Span] x.100 »
Calibration Drift'• [Mean Span Drift*
+ C.I. (Span) _
« [Instrument Span] x 100
Absolute value
'Figure 2-5. Zero and Calibration Drift (24-hour)
FEDERAL REGISTER, VOL 40. NO. 194—MONDAY, OCTOBER 6, 1975
IV-9 8
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46268
RULES AND REGULATIONS
Date of Test
Span Gas Concentration._
Analyzer Span Setting _
ppm
seconds
Upscale
2_
3
seconds
seconds
Average upscale response
seconds.
Downscale
seconds
seconds
-3
seconds
Average downscale response
System average response time (slower time) «
seconds
seconds
^deviation from slower
system average response
:E
average upscale minus average downscale
slower tine
x 100X
Figure 2-6. Response Time
Performance Specification 3—Performance
specifications and specification test proce-
dures for monitors of CO, and O, from sta-
tionary sources.
1. Principle and Applicability.
1.1 Principle. Effluent gases are continu-
ously sampled and are analyzed for carbon
dioxide or oxygen by a continuous monitor-
ing system. Tests of the system are performed .
during a minimum operating period to deter-
mine zero drift, calibration drift, and re-
sponse time characteristics.
1.2 Applicability. This performance speci-
fication is applicable to evaluation of con-
tinuous monitoring systems for measurement
of carbon dioxide or oxygen. These specifica-
tions contain test procedures, installation re-
quirements, and data computation proce-
dures for evaluating the acceptability of the
continuous monitoring systems subject to
appfovui by the Administrator. Sampling
may Include either extractive or non-extrac-
tive (In-situ) procedures.
2. Apparatus.
2.1 Continuous Monitoring System for
Carbon Dioxide or Oxygen.
2,2 Calibration Gas Mixtures. Mixture of
known concentrations of carbon dioxide or
oxygen in nitrogen or air. Mldrange and 90
percent ,of span carbon dioxide or oxygen
concentrations are required. The 90 percent
of span gas mixture Is to be used to set and
check the analyzer span and is referred to
as span gas. For oxygen analyzers, If the
span Is higher than 21 percent O., ambient
air may be used In place of the 90 percent of
span calibration gas mixture. Triplicate
analyses of the gas mixture (except ambient
air) shall be performed within two weeks
prior to, use using Reference Method 3 of
this part.
2.3 Zero Oas. A gas containing less than 100
ppm of carbon dioxide or oxygen.
2.4 Data Recorder. Anai'og chart recorder
or other suitable device with Input voltage
range compatible with analyzer system out-
put. The resolution of the recorder's data
output shall 'be sufficient to allow completion
of the test procedures within this specifica-
tion.
3. Definitions.
3.1 Continuous Monitoring System. The
total equipment required for the determina-
tion of carbon dioxide or oxygen In a given
source effluent. The system consists of three
major subsystems:
3.1.1 Sampling Interface. That portion of
the continuous monitoring system that per-
forms one or more of the following opera-
tions: delineation, acquisition, transporta-
tion, and conditioning of a sample of the
source effluent or protection of the analyzer
from the hostile aspects of the sample or
source environment.
3.1.2 Analyzer. That portion of the con-
tinuous monitoring system which senses the
pollutant gas and generates a signal output
that Is a function of the pollutant concen-
tration.
3.1.3 Data Recorder. That portion of the
continuous monitoring system that provides
a permanent record of the output signal In
terms of concentration units.
3.2 Span. The value of oxygen or carbon di-
oxide concentration at which the continuous
monitoring system is set that produces the
maximum data display output. For the pur-
poses of this method, the span shall be set
no less than 1.5 to 2.5 times the normal car-,
bon dioxide or normal oxygen concentration
In. the stack gas of the affected facility.
3.3 Mldrange. The value of oxygen or car-
bon dioxide concentration that .Is representa-
tive of the normal conditions In the stack
gas of, the affected facility at typical operat-
ing rates.
3.4 Zero Drift. The change in the contin-
uous monitoring system output over a stated
period of time of normal continuous opera-
tion when the carbon dioxide or oxygen con-
centration at the time for the measurements
is zero. . . .
3.5 Calibration Drift. The change In the
continuous monitoring system output over a
stated time period of normal continuous op-
eration when the carbon dioxide or oxygen
continuous, monitoring system la measuring
the concentration of span gas.
3.8 Operational Test Period. A minimum
period of time over which the continuous
monitoring system is expected to' operate
within Certain performance specifications
without unscheduled maintenance, repair, or
adjustment. . . .
. 3.7 Response time. The time Interval from
a step change In concentration at the Input
to the continuous monitoring system to the
time at which 95 percent of the correspcnd-
"Ing final value la displayed on the contlnuovu
_ monitoring system data recorder.
4. Installation Specification.
'Oxygen or carbon dioxide continuous znon-
"Uorlng systems'shall be Installed at a loca-
tion where measurements are directly repre-
sentative of -the total effluent from the
-affected facility or representative of the same
effluent sampled by a SO, or NO, continuous
* monitoring .system. This requirement, shall
be complied with by use of applicable re-
quirements In Performance Specification 2 of
this appendix as follows:
4.1 Installation of Oxygen or Carbon Dl-
'oxlde Continuous Monitoring Systems Not
Used to Convert Pollutant Data. A sampling
location shall be selected In accordance with
the procedures under - paragraphs 4.2.1 or
4.2.2, or Performance Specification 3 of this
appendix. •
• 4.2'Installation of Oxygen or Carbon Di-
oxide Continuous Monitoring Systems Used
to Convert Pollutant Continuous Monitoring
System- Data to Units of .Applicable Stand-
ards. The diluent continuous monitoring sys-
tem (oxygen or carbon dioxide) shall be In-
stalled at a sampling location where measure-
ments that can be made are representative of
the effluent gases sampled by the pollutant
continuous monitoring system(s). Conform-
ance with this requirement may be accom-
plished In any of the following ways:
4.2.1 The sampling location for the diluent
system shalfbe near the sampling location for
the pollutant continuous monitoring system
such that the same approximate polnt(s)
(extractive systems) or path (In-situ sys-
tems) In the cross section is sampled or
viewed.
4.2.2 The diluent and pollutant continuous
monitoring systems may be installed at dif-
ferent locations II the effluent gases at both
sampling locations are nonstratlfled as deter-
mined under paragraphs 4,1 or 43, Perform-
ance Specification 2 of this appendix and
there Is no In-leakage occurring between the
two sampling locations. If the effluent gases
are stratified at either location, the proce-
dures under paragraph 4.2.2. Performance
Specification 2 of this appendix shall be used
for installing continuous monitoring systems
at that location,
5. Continuous Monitoring System Perform-
ance Specifications.
The continuous monitoring system shall
meet the performance specifications in Table
3-1 to be considered acceptable under this
method. . ..
6. Performance Specification Teat Proce-
dures.
The following test procedures shall be used
to determine conformance with the require-
ments of paragraph 4. Due to the wide varia-
tion existing in analyzer designs and princi-
ples of operation, theso- procedures are not
applicable to all analyzers. Where this occurs,
alternative procedures, subject to the ap-
proval of the Administrator, may be emr
ployed. Any such alternative procedures must
fulfill the same purposes (verify response,
drift, and accuracy) as the following proce-'
dures. and must clearly demonstrate con-
formance with specifications In Table 3-1.
6.1 Calibration Check. Establish a cali-
bration curve for the continuous moni-
toring system using zero, midrange, and
span concentration gas mixtures. Verify
that the resultant curve of analyzer read-
ing compared with the calibration gas
value is consistent with the expected re-
sponse curve as described by the analyzer
manufacturer. If the expected response
curve is not produced, additional cali-
bration gas measurements shall be made,
or additional steps undertaken to verify
KDMAl REGISTER, VOL 40, NO. 194—MONDAY, OCTOBER 6, 1975
IV-S 9
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RULES AND REGULATIONS
46269
the accuracy of the response curve of the
analyzer. . . • .-
6.2 Field Test for Zero Drift and Cali-
bration Drift. Install and operate the
continuous monitoring system in accord-
ance with the manufacturer's written in-
structions and drawings as follows:
TABLE 3-1.—Performance specifications
Parameter
Specification
I. Zero drift (2 h)' <0.4 pet O» or C0>.
2. Zero drift (24 h)' .. <0.4 pet O> or CO».
4. CaUbretion drift (24 h)». <0.5 pet Oj or CO».
o. Operational period 168 h mlnlnmmi_ .
0. Response thoe lOmin. ~
' Expressed BS ram of absolute mean value plus-OS pet
confidence Interval of a series of testa.
6.2.1 Conditioning Period. Offset the zero"
setting at least 10 percent of span so that
negative zero drift may be quantified. Oper-
ate the continuous monitoring system for
an Initial 168-hour conditioning period In a
normal operational manner.
6.2.2.~Operatlonal Test Period. Operate the
continuous monitoring system for an addi-
tional 168-hour period maintaining the aero
offset. The system shall monitor the source
effluent at all times except" when - being
zeroed, calibrated, or backpurged.
8.2.3 Field Test for Zero Drift and Calibra-
tion Drift. Determine the values given by
zero and mtdrange gas concentrations at two-
hour Intervals until 13 sets of data arc ob-
tained. For non-extractive continuous moni-
toring systems, determine the zero value
glveu by a mechanically produced zero con-
dition cr by computing the zero value from
upscale measurements using calibrated gas
cells certified by the manufacturer. The mid-
range checks shall be performed by using
certified calibration gas cells functionally
equivalent to less than 60 percent of span.
Record these readings on the example sheet
shown In Figure 3-1. These two-hour periods
need not be consecutive but may not overlap.
In-sltu CO, or O, analyzers which cannot be
fitted with a calibration gas cell may be cali-
brated by alternative procedures acceptable
to the Administrator. Zero and calibration
corrections and adjustments are allowed
only at 24-hour Intervals or at such shorter
Intervals as the manufacturer's written In-
structions specify.. Automatic corrections
made by the continuous monitoring system
without operator Intervention or Initiation
are allowable at any time. During the en-
tire 168-hour test period, record the values
given by zero and span gas concentrations
before and after adjustment at 24-hour In-
tervals In the example sheet shown In Figure
3-2. . .
63 Field Test for Response Time.
6.3.1 Scope of Test.
This test shall be accomplished -using the-
contlnuous monitoring system as Installed,
Including sample transport lines If used.
Flow rates, line diameters, pumping rates.
pressures (do not allow the pressurized cali-
bration gas to change the -normal operating
pressure In the sample line), etc., shall be
at the nominal values for normal operation
as specified In the manufacturer's written
instructions. If the analyzer Is used to sample
more than one source (stack), this test shall
be repeated for each sampling point.
8.33 Response Time Test Procedure.
Introduce zero gas Into the continuous
monitoring system sampling interface or as
close to the sampling Interface as possible.
When the system output reading baa stabi-
lized, switch quickly to k-known concentra-
tion of gas at 90 percent of span. Record the
time from concentration switching to 95
percent of final stable response. After the
system response has stabilized at the upper
level, switch quickly to a zero gas. Record
the time from concentration switching to 95
percent of final stable response. Alterna-
tively, for nonextractlve continuous monitor-
ing systems, the highest Available calibration
gas concentration shall be switched Into and
out of the sample path and response times
recorded. Perform this test sequence three
(3) times. For each test, record the results
on the data sheet shown In Figure 3-3.
' 7. Calculations, Data Analysis, and Report-
Ing.
7.1 Procedure for determination of mean
values and confidence Intervals.
' 7.1.1 The mean value of a data set Is cal-
culated according to equation 3-1.
n 1=1 Equation 3-1
where:
xt = absolute value of the measurements,
2 = sum of the Individual values,
x=mean value, and"
n=number of data points.
7.2.1 The 95 percent confidence Interval
(two-sided) is calculated according to equa-
tion 3-2:
C.I.M--^2= Vn( Ear')-
nVn-1
Equation 3-2
where:
ZX= sum of all data points,
'.975 = t, —a/2, and
C.I,. = 95 percent confidence Interval es-
timated of the average mean value.
value.
Values /or '.975
n . '.975
2 12.708
3 4.303
4 —— •___ 3.182
5 '._ 2.776
6 2.571
7 2.447
8 2.365
9 2.306
10 2.262
11 2.228
12 2.201
13 _ 2. 179
14 .-.-.--...I-.'.. 2.160
15 -r 2.145
16 2.131
The values In this table are already corrected
for n-1 degrees of freedom: Use n equal to
the number of samples as data points.
7.2 Data Analysis and Reporting.
7.2.1 Zero Drift (2-hour). Using the zero
concentration values measured each two
hours during the field test, calculate the dif-
ferences between the consecutive two-hour
readings expressed In ppm. Calculate the
mean difference and the confidence interval
using equations 3-1 and 3-2. Record the sum
of the absolute mean value and the confi-
dence Interval on the data sheet shown In
Figure 3-1.
7.2.2 Zero Drift (24-hour). Using .the zero
concentration values measured every 24
hours during the field test, calculate the dif-
ferences between the zero point after zero
adjustment and the zero value 24 hours
later Just prior to zero adjustment. Calculate
the mean value of these points and the con-
fidence Interval using equations 3-1 and 3-3.
Record the zero drift (the sum of the ab-
solute mean and confidence Interval) on the
data sheet shown in Figure 3-2.
7.2.3 Calibration Drift (2-hour). Using the
calibration values obtained at two-hour In-
tervals during the field test, calculate the
differences between consecutive two-hour
readings expressed as ppm. These values
should be corrected for the corresponding
zero drift during that two-hour period. Cal-
culate the mean, and confidence Interval of;
these corrected difference values using equa-
tions 3-1 and 3-2. Do not use the differences
between non-consecutive readings. . Record'
the sum of the absolute mean and confi-
dence Interval upon the data sheet shown.
InFieureS-l.
7.2.4 Calibration Drift (24-hour). Using the'
calibration values measured every 24 hours'
during the field test, calculate the differ-
ences between the calibration concentration
reading after zero and calibration adjust-'
ment and the calibration concentration read-
Ing 24 hours later after zero adjustment but
before calibration adjustment. Calculate the
mean value of these differences and the con-
fidence interval using equations 3-1 and 3-2.
Record the eum of the absolute mean and
confidence Interval on the data sheet shown
In Figure 3-2.
7.2.5 Operational Test Period. During the
168-hour performance and operational test
period, the continuous monitoring system
shall not receive any corrective maintenance,
repair, replacement, or adjustment other
than that clearly specified as required in the
manufacturer's written operation and main-
tenance manual? as routine and expected
during a one-week period. If the continuous
monitoring system operates within the speci-
fied performance parameters and does not re-
quire corrective maintenance, repair, replace-
ment or adjustment other than as specified
above during the 168-hour test period, the
operational period will be successfully con-
cluded. Failure of the continuous monitoring
system to meet this requirement shall can
for a repetition of the 168 hour test period.
Portions of the test which were satisfactorily
completed need not be repeated. Failure to
meet any performance specifications shall
call for a repetition of the one-week perform-
ance test period and that portion of the test-
Ing which is related to the failed specifica-
tion. All maintenance and adjustments re-
quired shall be recorded. Output readings
shall be recorded before and after all .ad-
justments.
7.2.6 Response Time. Using the data devel-
oped under paragraph 6.3, calculate the time
Interval from concentration switching to 9E
percent to the final stable value for all up-
scale and downscale tests. Report the mean of
the three upscale test times and the mean of
the three downscale test tunes. The two av-
erage times should not differ by more than
15 percent of the slower time. Report the
slower time as the system response time.'Re-
cord the results on Figure 3-3.
8. References.
8.1 "Performance Specifications for Sta-
tionary Source "Monitoring Systems for Oases
and Visible Emissions," Environmental Pro-
tection Agency, Research Triangle ParkvN.C..
EPA-850/2-74-013, January 1974.
8.2 "Experimental Statistics," Department
of Commerce, National Bureau of Standards
Handbook 91. 1963. pp. 3-31, paragraphs
3-3.1.4. • .. - .
(Sees. Ill and 114 of the Clean Air Act,.as
amended by sec. 4(a) of Pub. L. 91-404. 84
Stat. 1678 (43 U.8.C. 1867c-6. by MC. 16(c) (2)
of Pub. L. 91-604. 86 Stat. 1713 (43 U.8.C.
1867g)).
FEDERAL REGISTER, VOL 40. NO. 194—MONDAY. OCTOBER 6, 1975
IV^IO.0
-------
46270
RULES AND REGULATIONS
Data
Set.
lo.
Tin
Beo.1n Cnd
Date
7«ro
Zero
Drift
Spin
Stan
Drift
(*$»«•)
CallbntlM-
Drift
(*Soaa-iZero)
14
IS
~Zero Drift • [tean Zero Drift
Calibration Drift * [Kean Span en ft
"•Absolute Value.
Fljure 1-1. Ziro *n«- CallbratlM Drift (2 H«ur).
ate 2ero Span Calibration
nd Zero Drift Reading Drift
Ime Reading (AZero) (After zero adjustment) (aSpan)
Zero Drift « [Mean Zero Drift*
•+ C.I. (Zero)
:a!1brat1on Drift » [Mean Span Drift*
.+ C.I. (Span)
Absolute value
Figure 3-2. Zero and Calibration Drift (24-hour)
I FEDERAL REGISTER, VOL 40. NO. 194—MONDAY, OCTOBER «, 1»73
IV-rlQl
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RULES AND REGULATIONS
46271
Date of Test
Span Gas Concentration
Analyzer Span Setting
Upscale
2.
3.
.ppra
.PPm
. seconds
. seconds
seconds
Average.upscale response
seconds
Downscale
1.
2.
3.
seconds
. seconds
seconds
Average dovm'scale response
. seconds
seconds
System average response time (slower time) =
CeAata)f'••from slower = average upscale minus average downscale
[system average response slower time
x 1002
Figure 3-3. Response
19
Title 40—Protection of Environment
CHAPTER I—ENVIRONMENTAL
PROTECTION AGENCY
SUBCHAPTER C—AIR PROGRAMS
(FRL442-3)
PART 60—STANDARDS OF PERFORM-
ANCE FOR NEW STATIONARY SOURCE
Delegation of Authority to State of
New York
Pursuant to the delegation of author-
ity for the standards of performance for
new stationary sources (NSPS) to the
State of New York on August 6, 1975.
EPA is today amending 40 CFR 60.4, Ad-
dress, to reflect this delegation. A Notice
announcing this delegation is published
elsewhere in today's FEDERAL REGISTER.
The amended § 60.4, which adds the ad-
dress of the New York State Department
of Environmental Conservation, to which
reports, requests, applications, submit-
tals, and communications to the Admin-
istrator pursuant to this part must also
be addressed, is set forth below.
The Administrator finds good cause for
foregoing prior public notice and for
making this rulemaking effective Imme-
diately in that it is an administrative
change and not one of substantive con-
tent. No additional substantive burdens
are imposed on the parties affected. The
delegatipn which is reflected by this ad-
ministrative amendment was effective on
August 6, 1975. and it serves no purpose
to delay the technical change of this
addition of the State address to the Code
of Federal Regulations. This rulemnking
is effective immediately, and Is issued
under the authority of Section 111 of Uie
Clean Air Act, as amended. 42 U.S.C.
1857c-6.
(FR Doc.75-26665 Filed 10-3-76:8:46 am]
Dated: October 4.1975.
STANLEY W. LECRO,
Assistant Administrator
for Enforcement.
Part 60 of Chapter I. Title 40 of the
Code of Federal Regulations Is amended
as follows:
1. In § 60.4 paragraph (b) Is amended
by revising subparagraph (HH) to read
as follows:
§ 60.4 Address.
• • • • •
(b) • • •
(HH)—New York: New York State De-
partment of Environmental Conservation, 60
Wolf Road, New York 12233, attention: Divi-
sion of Air Resources.
|FR Doc.76-27682 Filed 10-14-76:6:46 am]
FEDERAL REGISTER, VOL 40, NO. JOO-
-WEDNESOAY, OCTOBER IS, 1975
20
PART 60—STANDARDS OF PERFORM
ANCE FOR NEW STATIONARY SOURCE
Delegation of Authority to State of Coloradr
• initials, and communications to the Ad-
ministrator pursuant to this part must
also be addressed. Is set forth below.
The Administrator finds Rood cause for
foregoing prior public notice and, for
making this rulemaking effective Im-
mediately in that it is an administrative
change and not one of substantive con-
tent. No additional substantive burdens
are Imposed on the parties affected. The
delegation which is reflected by this ad-
ministrative amendment was effective on
August 27. 1975, and it serves no purpose
to delay the technical change of this ad-
dition of the State address to the Code
of Federal Regulations.
This rulemaking Is effective Im-
mediately, and Is Issued under the au-
thority of Section 111 of the Clean Air
Act, as amended, 42 U.S.C. 1857C-6.
Dated: October 22. 1975.
STANLEY W. LECRO.
Assistant Administrator
for Enforcement.
Part 60 of Chapter I, Title 40 of the
Code of Federal Regulations is amended
as follows:
1. In § 60.4 paragraph (b) is amended
by revising subparagraph (G) to read as
follows:
Pursuant to the delegation of authorll.< § 60.4 Address.
/or the standards of performance fo . *
eleven categories of new stationary
sources (NSPS) to the State of Colorado
on August 27. 1975, EPA Is today amend-
ing 40 CFR 60.4. Address, to reflect this
delegation. A Notice announcing this
delegation is published today In the FED-
ERAL REGISTER. The amended § 60.4,
which adds the address of the Colorado
Air Pollution Control Division to which
all reports, requests, applications, sub-
(b) • • *
(G)—State of Colorado. Colorado Air
Pollution Control Division. 4210 East
llth Avenue, Denver, Colorado 80220.
• • • • •
(FR Doc.75-29334 Filed 10-30-76:8:45 am)
FEOEIAL REGISTER. VOL 40, NO. 211-
-fRIDAY, OCTOBER 31, 1975
IV-rl02
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53340
RUIIS AND REGULATIONS
' Title 4O—Protection of Environment
CHAPTER I—ENVIRONMENTAL
PROTECTION AGENCY
SUBCHAPTER C—AIR PROGRAMS
(FRL 437-4]
PART 60—STANDARDS OF PERFORM-
ANCE FOR NEW STATIONARY SOURCES
State Plans for the Control of Certain
Pollutants From Existing Facilities
On October 7, 1974 (39 FR 36102),
EPA proposed to add a new Subpart B to
Part 60 to establish procedures and re-
quirements for submittal of State plans
for control of certain pollutants from
existing facilities under section lll(d)
of the Clean Air Act, as amended (42
U.S.C. 1857c-6(d)). Interested persons
participated in the rulemaking by send-
ing comments to EPA. A total of 45 com-
ment letters was received, 19 of which
came from industry, 16 from State and
local agencies, 5 from Federal agencies,
and 5 from other interested parties. All
comments have been carefully consid-
ered, and the proposed regulations have
been reassessed. A number of changes
suggested in comments have been made,
as well as changes developed within the
Agency.
One significant change, discussed more
fully below, is that different procedures
and criteria will apply to submittal and
approval of State plans where the Ad-
ministrator determines that a particular
pollutant may cause or contribute to the
endangerment of public welfare, but
that adverse effects on public health
have not been demonstrated. Such a de-
termination might be made, for example,
in the case of a pollutant that damages
crops but has no known adverse effect on
public health. This change is intended
to allow States more flexibility in estab-
lishing plans for the control of such
pollutants than is provided for plans in-
volving pollutants that may affect public
health.
Most other changes were of a relatively
minor nature and, aside from the change
just mentioned, the basic concept of the
regulations is unchanged. A number of
provisions have been reworded to resolve
ambiguities or otherwise clarify their
meaning, and some were combined or
otherwise reorganized to clarify and
simplify the overall organization of Sub-
part B.
BACKGROUND
When Congress enacted the Clean Air
Amendments of 1970. i); addressed three
general categories of pollutants emitted
from stationary sources. See Senate Re-
port No. 91-1196, 91st Cong.. 2d Sess.
18-19 (1970). The first category consists
of pollutants (often referred to as "cri-
teria pollutants") for which air quality
criteria and national ambient air quality
standards are established under sections
108 and 109 of the Act. Under the 1970
amendments, criteria pollutants are con-
trolled by State implementation plans
(SIP's) approved or promulgated under
section 110 and, in some cases, by stand-
ards of performance for new sources es-
tablished under section 111. The second
category consists of pollutants listed as
hazardous pollutants under section 112
and controlled under that section.
The third category consists of pol-
lutants that are (or may be) harmful to
public health or welfare but are not or
cannot be controlled under sections
108-110 or 112. Section lll(d) requires
control of existing sources of such pol-
lutants whenever standards of perform-
ance (for those pollutants) are estab-
lished under section lll(b) for new
sources of the same type.
In determining which statutory ap-
proach is appropriate for regulation of a
particular pollutant, EPA considers the
nature and severity of the pollutant's
effects on public health or welfare, the
number and nature of its sources, and
similar factors prescribed by the Act.
Where a choice of approaches is pre-
sented, the regulatory advantages and
disadvantages of the various options are
also considered. As indicated above, sec-
tion lll(d) requires control of existing
sources of a pollutant if a standard of
performance is established for new
sources under section lll(b) and the pol-
lutant is not controlled under sections
108-110 or 112. In general, this means
that control under section lll(d) is ap-
propriate when the pollutant may cause
or contribute to endangerment of public
health or welfare but is not known to be
"hazardous" within the meaning of sec-
tion 112 and is not controlled under sec-
tions 108-110 because, for example, it is
not emitted from "numerous or diverse"
sources as required by section 108.
For ease of reference, pollutants to
which section lll(d) applies as a result
of the establishment of standards of per-
formance for new sources are defined in
5 60.21(a) of the new Subpart B as
"designated pollutants." Existing facil-
ities which emit designated pollutants
and which would be subject to the stand-
ards of performance for those pollutants.
if new, are defined in § 60.21 (b) as
"designated facilities."
As indicated previously, the proposed
regulations have been revised to allow
States more flexibility in establishing
plans where the Administrator deter-
mines that a designated pollutant may
cause or contribute to endangerment of
public welfare, but that adverse effects
on public health have not been demon-
strated. For convenience of discussion.
designated pollutants for which the Ad-
ministrator makes such a determination
are referred to in this preamble as "wel-
fare-related pollutants" (i.e.. those re-
quiring control solely because of their
effects on public welfare^. All other
designated pollutants are referred to as
"health-related 'pollutants."
To date, standards of performance have
been established under section 111 of the
Act for two designated pollutants—fluo-
rides emitted from five categories of
sources in the phosphate fertilizer indus-
try (40 FR 33152, August 6, 1975) and
sulfuric acid mist emitted from sulfuric
acid production units (36 FR 24877, De-
cember 23, 1971). In addition, standards
of performance have been proposed ior
fluorides emitted from primary alumi-
num plants (39 FR 37730. October 23,
1974), and final action on these stand-
ards will occur shortly. EPA will publish
draft guideline documents (see next sec-
tion) for these pollutants in the near
future. Although a final decision has not
been made, it is expected that sulfuric
acid mist will be determined to be a
health-related pollutant and that fluo-
rides will be determined to be welfare-
related.
SUMMARY OF REGULATIONS
Subpart B provides that after a stand-
ard of performance applicable to emis-
sions of a designated pollutant from new
sources is promulgated, the Administra-
tor will publish guideline documents con-
taining information pertinent to control
of the same pollutant from designated
(i.e., existing) facilities f§ 60.22(a) ].. The
guideline documents will include "emis-
sion guidelines" (discussed below) and
compliance times based on factors speci-
fied in §60.22(b)(5) and will be made
available for public comment in' draft
form before being published in. final
form. For health-related pollutants, the
Administrator will concurrently propose
and subsequently promulgate the emis-
sion guidelines and compliance times
referred to above [§ 60.22(c)]. For wel-
fare-related pollutants, emission guide-
lines and compliance times will appear
only in the applicable guideline docu-
ments [§60.22(d)(l)].
The Administrator's determination
that a designated pollutant is heath-
related, welfare-related, or both and the
rationale for the determination will be
provided in the draft guideline document
for that pollutant. In making this de-
termination, the Administrator will con-
sider such factors as: (1) Known and
suspected effects of the pollutant on pub-
lic health and welfare; (2) potential am-
bient concentrations of the pollutant;
(3) generation of any secondary pol-
lutants for which the designated pollut-
ant may be a precursor; (4) any syn-
ergistic effect with other pollutants; and
(5) potential effects from accumulation
in the environment (e.g., soil, water and
food chains). After consideration of
comments and other information >a final
determination and rationale will be pub-
lished in the final guidelines document.
For both health-related and welfare-
related pollutants, emission guidelines
will reflect the degree of control attain-
able with the application of the best sys-
tems of emission reduction which (con-
sidering the cost of such reduction) have
been adequately demonstrated for desig-
nated facilities t§ 60.21 (e) L As discussed
more fully below, the degree of control
reflected in EPA's emission guidelines
will take into account the costs of retro-
fitting existing facilities and thus will
probably be less stringent than corre-
sponding standards of performance for
new sources.
After publication of a final guideline
document for a designated pollutant, the
States will have nine months to develop
FEDERAL REGISTER, VOL. 40, NO. 222—MONDAY. NOVEMBEB 17. 1975
IV-103
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and submit plans containing emission
standards for control of that pollutant
from designated facilities f§60.23 1 is a facility of the same type
as an affected facility, but one the con-
struction of which cgmmenced before
the date of proposal of applicable stand-
ards of performance. A.designated facil-
ity [§60.2i] is an; existing facility
which emits a designated pollutant.
A few industry comments argued that
the proposed regulations would permit
EPA to circumvent the legal and tech-
nical safeguards required ynder sections
108, 109, and 110 of the Act, sections
which the commentators characterized
as the basic statutory process'for control
of existing facilities. Congress clearly In-
tended control of existing facilities under
53341
sections other than 108,109, and 110. Sec-
tions 112 and 303 as well as lll(d) Itself
provide for control of existing facilities.
Moreover, action under section 11 Hd) is
subject to a number of significant safe-
guards: (1) Before acting under section
lll(d) the Administrator must have
found under section 11 Kb) that a source
category may significantly contribute to.
air pollution which causes \5>r contributes
to the endangerment of public health or
welfare, and this finding must be tech-
nically supportable; (2) EPA's emission
guidelines will be developed in consultc,- ,
tion with industrial groups and the Na^
tional Air Pollution Control Techniques
Advisory Committee, and they will be-
subject to public comment before they
are adopted; (3) emission standards and
other plan provisions must be subjected,
to public hearings prior to adoption; (4)
relief is available under § 60.24(f) or
§ 60.27 (e) (2) where application of emis-
sion standards to particular sources'
would be unreasonable; and (5) judicial
review of the Administrator's action in
approving or promulgating plans (or
portions thereof) is available under sec-
tion 307 of the Act.
A number of commentators suggested
that special provisions for plans sub-
mitted under section lll(d) are un-
necesssary since existing facilities are
covered by State implementation plans
(SIPs) approved or promulgated under
section 110 of the Act. By Its own terms,
however, section lll(d) requires the Ad-
ministrator to prescribe regulations for
section lll(d) plans. In addition, the
pollutants to which section lll(d) ap-
plies (i.e., designated pollutants) are not
controlled as such under the SIPs. Under
section 110, the SIPs only regulate cri-
teria pollutants; i.e., those for which na-
tional ambient air quality standards
have been established under section 109
of the Act. By definition, designated
pollutants are non-criteria pollutants
[§60.21(a)l. Although some designated
pollutants may occur In participate as
well as gaseous forms and thus may be
controlled to some degree under SIP
provisions requiring control of partlcu-
late matter, specific rather than Inci-
dental control of such pollutants Is re-
quired by section lll(d). For these rea-
sons, separate regulations are necessary
to establish the framework for specific'
control of designated pollutants under
section 111 (d).
Comments of a similar nature argued
that if there are demonstrable health
and welfare effects from designated pol-
lutants, either air quality criteria should
be established and SIPs submitted under
sections 108-110 of the Act, or the pro-
visions of section 112 of the Act should
be applied. Section lll(d) of the Act
was specifically designed to require con-
trol of pollutants which are not presently
considered "hazardous" within the
meaning of section 112 and for which
ambient air quality standards have not
been promulgated. Health and welfare
effects from these designated pollutants
often cannot be quantified or are of such
a nature that the effects are cumulative
and not associated with any particular
FEDERAL REGISTER, VOL 40, NO. 2?2—MONDAY, NOVEMBER 17, 1975
IV-1Q4
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53342
RULES AND REGULATIONS
ambient level. Quite often, health and
welfare problems caused by such pol-
lutants are highly localized and thus an
extensive procedure, such as the SIPs
require, is not justified. As previously
indicated, Congress specifically recog-
nized the need for control of a third
category of pollutants; It also recognized
that as additional information be-
comes available, these pollutants might
later be reclnssified as hazardous or cri-
teria pollutants.
Other commentators reasoned that
since designated pollutants are defined
as non-criteria and non-hazardous pol-
lutants, only harmless substances would
fall within this category. These com-
mentators argued that the Administra-
tor should establish that a pollutant has
adverse effects on public health or wel-
fare before it could be regulated under
section lll(d). Before acting under sec-
tion lllfd), however, the Administrator
must establish a standard of perform-
ance under section 11 Kb). In so doing,
the Administrator must find under sec-
tion lll(b) that the source category cov-
ered by such standards may contribute
significantly to air pollution which causes
or contributes to the endangerment of
public health or welfare.
(2) Basis for approval or disapproval
of State plans. A number of industry
comments questioned EPA's authority to
require, as a basis for approval of State
plans, that the States establish emission
standards that (except in cases of eco-
nomic hardship) are equivalent to or
more stringent than EPA's emission
guidelines. In general, these comments
argued that EPA has authority only to
prescribe procedural requirements for
adoption and submittal of State plans,
leaving the States free to establish emis-
sion standards on any basis they deem
necessary or appropriate. Most State
comments expressed no objection to
EPA's interpretation on this point, and
a few explicitly endorsed it.
After careful consideration of these
comments, EPA continues to believe, for
reasons summarized below, that its in-
terpretation of section lll(d) is legally
correct. Moreover. EPA believes that its
interpretation is essential to the effective
implementation of section lll(d), par-
ticularly where health-related pollutants
are involved. As discussed more fully
below, however, EPA has decided that it
is appropriate to allow States somewhat
more flexibility in establishing plans for
the control of welfare-related pollutants
and has revised the proposed regulations
accordingly.
Although section lll(d) does not spec-
ify explicit criteria for approval or disap-
proval of State plans, the Administrator
must disapprove plans that are not "sat-
isfactory" (Section lll(d) (2) (A) 1. Ap-
propriate criteria must therefore be
inferred from the language and context
of section lll(d) and from its legislative
history. It seems clear, for example, that
the Administrator must disapprove plans
not adopted and submitted in accord-
ance with the procedural requirements
he prescribes under section lll(d), and
none of the commentators questioned
this concept. The principal questions,
therefore, are whether Congress in-
tended that the Administrator base ap-
provals and disapprovals on substantive
as well as procedural criteria and, if so,
on what types of substantive criteria.
A brief summary of the legislative his-
tory of section lll(d) will facilitate dis-
cussion of these questions. Section 111
(d) was enacted as part of the Clean Air
Amendments of 1970. No comparable pro-
vision appeared in the House bill. The
Senate bill, however, contained a sec-
tion 114 that would have required the
establishment of national emission
standards .for "selected air pollution
agents." Although the term "selected air
pollution agent" did not include pollu-
tants that might affect public welfare
[which are subject to control under sec-
tion lll(d)], its definition otherwise cor-
responded to the description of pollu-
tants to be controlled under section
lll(d). Section 114 of the Senate bill
was rewritten in conference to become
section lll(d). Although the Senate re-
port and debates include references to
the intent of section 114, neither the con-
ference report nor subsequent debates in-
clude any discussion of section lll(d) as
finally enacted. In the absence of such
discussion, EPA believes Inferences con-
cerning the legislative intent of section
lll(d) may be drawn from the general
purpose of section 114 of the Senate bill
and from the manner in which it was
rewritten in conference.
After a careful examination of section
lll(d), its statutory context, and its
legislative history, EPA believes the fol-
lowing conclusions may be drawn:
(1) As appears from the Senate report
and debates, section 114 of the Senate
bill was designed to address a specific
problem. That problem was how to reduce
emissions of pollutants which are (or
may be) harmful to health but which,
on the basis of information likely to be
available in the near term, cannot be
controlled under other sections of the
Act as criteria pollutants or as hazardous
pollutants. (It was made clear that such
pollutants might be controlled as criteria
or hazardous pollutants as more defini-
tive information became available.) The
approach taken in section 114 of the
Senate bill was to require national emis-
sion standards designed to assure that
emissions of such pollutants would not
endanger health.
(2) The Committee of Conference
chose to rewrite the Seriate provision as
part of section 111, which in effect re-
quires maximum feasible control of pol-
lutants from new stationary sources
through technology-based standards (as
opposed to standards designed to assure
protection of health or welfare or both).
For reasons summarized below. EPA be-
lieves this choice reflected a decision in
conference that a similar approach (mak-
ing allowances for the costs of controlling
existing sources) was appropriate for the
pollutants to be controlled under section
lll(d).
(3) As reflected in the Senate report
and debates, the pollutants to be con-
trolled under section 114 of the Senate
bill were considered a category distinct
from the pollutants for which criteria
documents had been written or might
soon be written. In part, these pollutants
differed from the criteria pollutants in
that much less information was avail-
able concerning their effects on public
health and welfare. For that reason, it
would have been difficult—if not im-
possible—to prescribe legally defensible
standards designed to protect public
health or welfare for these pollutants
until more definitive information became
available. Yet the pollutants, by defini-
tion, were those which (although not cri-
teria pollutants and not known to be
hazardous) had or might be expected
to have adverse effects on health.
(4) Under the circumstances, EPA be-
lieves, the conferees decided (a) that
control of such pollutants on some basis
was necessary; (b) that, given the rela-
tive lack of information on their health
and welfare effects, a technology-based
approach (similar to that for new
sources) would be more feasible than one
involving an attempt to set standards
tied specifically to protection of health;
and (c) that the technology-based ap-
proach (making allowances for the costs
of controlling existing sources) was a
reasonable means of attacking the prob-
lem until more definitive Information be-
came known, particularly because the
States would be free under section 1.16
of the Act to adopt more stringent stand-
ardse if they believed additional control
was desirable. In short, EPA believes the
conferees chose to rewrite section 114 as'
part of section 111 largely because they
intended the technology-based approach
of that section to extend (making allow-
ances for the costs of controlling existing
sources) to, action under section lll(d).
In this view, it was unnecessary (al-
though it might have been desirable) to
specify explicit substantive criteria in
section lll(d) because the Intent to re-
quire a technology-based approach could
be inferred from placement of the pro-
vision in section 111.
Related considerations support this in-
terpretation of section lll(d). For ex-
ample, section lll(d) requires the Ad-
ministrator to prescribe a plan for a
State that fails to submit a satisfactory
plan. It is obvious that he could only pre-
scribe standards on some substantive
basis. The references to section 110 of the
Act suggest that (as in section 110) he
was intended to do generally what the
States in such cases should have done,
which in turn suggests that 'as in section
110) Congress intended the States to pre-
scribe standards on some substantive
basis. Thus, it seems clear that some sub-
stantive criterion was intended to govern
not only the Administrator's promulga-
tion of standards but also his review of
State plans.
Still other considerations support
EPA's interpretation of section lll(cl).
Even a cursory examination of the legis-
lative history of the 1970 amendments re-
veals that Congress was dissatisfied with
air- pollution control efforts at all levels
FEDERAL REGISTER, VOL 40, NO. 772—MONDAY, NOVEMBER 17, 1975
IV-105
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RULES AND REGULATIONS
53313
of government and was convinced that
relatively drastic measures were neces-
sary to protect public health and welfare.
The result was a series of far-reaching
amendments which, coupled with virtu-
ally unprecedented statutory deadlines,
required EPA and the States to take
swift and aggressive action. Although
Congress left initial responsibility with
the States for control of criteria pollut-
ants under section 110, it set tough mini-
mum criteria for such action and re-
quired Federal assumption of responsi-
bility where State action was inadequate.
It also required direct Federal action for
control of new stationary sources, haz-
ardous pollutants, and mobile sources.
Finally, in an extraordinary departure
from its practice of delegating rulemak-
Ing authority to administrative'agencies
(a departure intented to force the pace
of pollution control efforts In the auto-
mobile industry), Congress itself enacted
what amounted to statutory emission
standards for the principal automotive
pollutants.
Against this background of Congres-
sional firmness, the overriding purpose of
which was to protect public health and
welfare, it would make no sense to inter-
pret section lll(d) as requiring the Ad-
ministrator to base approval or disap-
proval of State plans solely on procedural
criteria. Under that interpretation,
States could set extremely lenient stand-
ards—even standards permitting greatly
Increased emissions—so long as EPA's
procedural requirements were met. Given
that the pollutants in question are (or
may be) harmful to public health and
welfare, and that section HHd) is the
only provision of the Act requiring their
control, It is difficult to believe that Con-
gress meant to leave such a gaping loop-
hole in a statutory scheme otherwise de-
signed to force meaningful action.
Some of the comments on the pro-
posed regulations assume that the States
were intended to set emission standards
based directly on protection of public'
health and welfare. EPA believes this
view is consistent with its own view that
the Administrator was intended to base
approval or disapproval of State plans on
substantive as well as procedural criteria
but believes Congress intended a technol-
ogy-based approach rather than one
based directly on protection of health
and welfare. The principal factors lead-
ing EPA to this conclusion are sum-
marized above. Another is that if Con-
gress had intended an approach based
directly on protection of health and wel-
fare, it could have rewritten section 114
of the Senate bill as part of section 110,
which epitomizes that approach, rather
than as part of section 111. Indeed, with
relatively minor changes in language,
Congress could simply have retained sec-
tion 114 as a separate section requiring
action based directly on protection of
health and welfare.
Still another factor is that asking each
of the States, many of which had limited
resources and expertise in air pollution
control, to set standards protective of
health and welfare in the absence of ade-
quate Information would have made even
less sense than requiring the Administra-
tor to do so with the various resources at
his command. Requiring a technology-
based approach, on the other hand, would
not only shift the criteria for decision-
making to more solid ground (the avail-
ability and costs of control technology)
but would also take advantage of the in-
formation and expertise available to EPA
from its assessment of techniques for the
control of the same pollutants from the
same types of sources under section HI
(b), as well as its power to compel sub-
mission of information about such tech-
niques under section 114 of the Act (42
U.S.C. 1857c-9). Indeed, section 114 was
made specifically applicable for the pur-
pose (among others) of assisting in the
development of State plans under section
lll(d). For all of these reasons, EPA be-
lieves Congress intended a technology-
based approach rather than one based
directly on protection of. health and
welfare.
Some of the comments argued that
EPA's emission guidelines under section
lll(d) will, in effect, be national emis-
sion standards for existing sources, a con-
cept they argue was rejected in section
lll(d). In general, the comments rely on
the fact that although section 114 of the
Senate bill specifically provided for na-
tional emission standards, section lll(d)
calls for establishment of emission stand-
ards by States. EPA believes that the re-
writing of section 114 in conference is
consistent with the establishment of na-
tional criteria by which to judge the ade-
quacy of State plans, and that the ap-
proach taken in section lll(d) may be
viewed as largely the result of two deci-
sions: (1) To adopt a technology-based
approach similar to that for new sources;
and (2) to give States a greater role than
was provided in section 114. Thus, States
will have primary responsibility for de-
veloping and enforcing control plans
under section 11 Hd); under section 114,
they would only have been invited to seek
a delegation of authority to enforce Fed-
erally developed standards. Under EPA's
interpretation of section lll(d). States
will" also have authority to grant vari-
ances in cases of economic hardship; un-
der section 114, only the Administrator
would have had authority to grant such
relief. As with section 110, assigning pri-
mary responsibility to the States in these
areas is perfectly consistent with review
of their plans on some substantive basis.
If there is to be substantive review, there
must be criteria for the review, and EPA
believes it Is desirable (if not legally re-
quired) that the criteria be made known
in advance to the States, to industry, and
to the general public. The emission guide-
lines, each of which will be subjected to
public comment before final adoption,
will serve this function.
In any event, whether or not Congress
"rejected" the concept of national emis-
sion standards for existing sources, EPA's
emission guidelines will not have the pur-
pose or effect of national emission stand-
ards. As emphasized elsewhere in this
preamble, they will not be requirements
enforceable against any source. Like the
national ambient air quality standards
prescribed under section 109 and the
items set forth in section 110(a) (2) (A)-
(H), they will only be criteria for judging
the adequacy of State plans.
Moreover, it is Inaccurate to argue (as
did one comment) that, because EPA's
emission guidelines will reflect best avail-
able technology considering cost. States
will be unable to set more stringent
standards. EPA's emission guidelines will
reflect its judgment of the degree.of con-
trol that can be attained by various
classes of existing sources without unrea-
sonable costs. Particular sources within
a class may be able to achieve greater
control without unreasonable costs.
Moreover, States that believe additional
control is necessary or desirable will be
free under section 116 of the Act to
require more expensive controls, which
might have the effect of closing other-
wise marginal facilities, or to ban par-
ticular categories of sources outright.
Section 60.24(g) has been added to clar-
ify this point. On the other hand, States
will be free to set more lenient standards,
subject to EPA review, as provided In
§§ 60.24(d) and (f) In the case of wel-
fare-related pollutants and In cases of
economic hardship.
Finally, as discussed elsewhere in this
preamble, EPA's emission guidelines will
reflect subcategorization within source
categories where appropriate, taking
into account differences in sizes and
types of facilities and similar con-
5§ 60.24 (d) and (f) in the case of wel-
siderations, including differences in con-
trol costs that may be involved for
sources located in different parts of the
country. Thus, EPA's emission guidelines
will in effect be tailored to what Is rea-
sonably achievable by particular classes
of existing sources, and States will be
free to vary from the levels of control
represented by the emission guidelines in
the ways mentioned above. In most If
not all cases, the result is likely to be sub-
stantial variation in the degree of control
required for particular sources, rather
than identical standards for all sources.
In summary, EPA believes section
lll(d) is a hybrid provision, intended to
combine primary State responsibility for
plan development and enforcement (as In
section 110) with the technology-based
approach (making allowances for the
costs of controlling existing sources)
taken in section 111 generally. As indi-
cated above, EPA believes its interpreta-
tion of section lll(d) is legally correct in
view of the language, statutory context
and legislative history of the provision.
Even assuming some other interpreta-
tion were permissible, however, EPA
believes its interpretation is essential
to the effective implementation of
section lll(d), particularly where
health-related pollutants are involved.
Most of the reasons for this con-
clusion are discussed above, but it may be
useful to summarize them here. Given
the relative lack of information concern-
ing the effects of designated pollutants on
public health and welfare, it would 'je
FEDERAL REGISTER. VOL. 40, NO. 222—MONDAY, NOVEMBER 17, 1975
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RULES AND REGULATIONS
difficult—if not Impossible—for the
States or EPA to prescribe legally defen-
sible standards based directly on pro-
tection of health and welfare. By con-
trast, a technology-based approach takes
advantage of the Information and ex-
pertise available to EPA from its assess-
ment of techniques for the control of the
same pollutants from the same types of
sources under section Ill(b), as well as
EPA's power to compel submission of In-
formation about such techniques under
section 114 of the Act. Given the variety
of circumstances that may be encount-
ered in controlling existing as opposed to
new sources, it makes sense to have the
States develop plans based on technical
information provided by EPA and make
judgments, subject to EPA review, con-
cerning the extent to which less stringent
requirements are appropriate. Finally,
EPA review of such plans for their sub-
stantive adequacy is essential (partic-
ularly for health-related pollutants) to
assure that meaningful controls will bo
imposed. For these reasons, given a choice
of permissible interpretations of section
lll(d), EPA would choose the interpre-
tation on which Subpart B is based on
the ground that it is essential to the
effective implementation of the provision,
particularly where health-related pol-
lutants are involved.
As indicated previously, however, EPA
has decided that it is appropriate to
allow the States more flexibility in es-
tablishing plans for the control of
welfare-related pollutants than is pro-
vided for plans involving health-related
pollutants. Accordingly, the proposed
regulations have been revised to provide
that States may balance the emission
guidelines, compliance times and other
information in EPA's guideline docu-
ments against other factors in establish-
ing emission standards, compliance
schedules, and variances for welfare-
related pollutants, provided that appro-
priate consideration is given to the in-
formation presented in the guideline
documents and at public hearings, and
. that all other requirements of Subpart B
are met C560.24(d)]. Where sources of
pollutants that cause only adverse effects
to crops are located in nonagricultural
areas, for example, or where residents
of a local community depend on an eco-
nomically marginal plant for their liveli-
hood, such factors could be taken into
account. Consistent with section 116 of
the Act, of course, States will remain
free to adopt requirements as stringent
as (or more stringent than) the corre-
sponding emission guidelines and com-
pliance times specified in EPA's guide-
line documents if they wish [see
§60.24(g)l.
A number of factors influenced EPA's
decision to allow States more flexibility
in establishing plans for control of •
welfare-related pollutants than is pro-
vided for plans involving health-related
pollutants. The dominant factor, of
course, is that effects on public health
would not be expected to occur in such
cases, even if State plans required no
greater controls than are presently in
effect. In a sense, allowing the States
' greater latitude in such cases simply
reflects EPA's view (stated in the pre-
amble to the proposed regulations) that
requiring maximum feasible control of
designated pollutants may be unreason-
able In some situations. Although pol-
lutants that cause only damage to vege-
tation, for example, are subject to con-
trol under section ill(d), few would
argue that requiring maximum feasible
control is as important for such pollut-
ants as it is for pollutants that endanger
public health.
This fundamental distinction—be-
tween effects on public health and effects
on public welfare—is reflected in section
110 of the Act, which requires attain-
ment of national air quality standards
that protect public health within a cer-
tain time (regardless of economic and
social consequences) but requires attain-
ment of national standards that protect
public welfare only within "a reasonable
time." The significance of this distinc-
tion Is reflected in the legislative history
of section 110; and the legislative history
of section lll(d), although inconclusive,
suggests that Its primary purpose was to
require control of pollutants that en-
danger public health. For these reasons,
EPA believes it Is both permissible under
section lll(d) and appropriate as a
matter of policy to approve State plans
requiring less than maximum feasible
control of welfare-related pollutants
where the States wish to take into ac-
count considerations other than tech-
nology and cost.
On the other hand, EPA believes sec-
tion lll(d) requires maximum feasible
control of welfare-related pollutants in
the absence of such considerations and
will disapprove plans that require less
stringent control without some reasoned
explanation. For similar reasons, EPA
will promulgate plans requiring maxi-
mum feasible control if States fail to sub-
mit satisfactory plans for welfare-related
pollutants [§ 60.27(e) (1).] Under § 60.27
(e) (2), however, relief will still be avail-
able for particular sources where eco-
nomic hardship can be shown.
(3) Variances. One comment asserted
that neither the letter nor the intent of
section 111 allows variances from plan
requirements based on application of
best adequately demonstrated control
systems. Although section HKd) does
not explicitly provide for variances, it
does require consideration of the cost of
applying standards to existing facilities.
Such a consideration is inherently dif-
ferent than for new sources, because
controls cannot be included in the de-
sign of an existing facility and because
physical limitations may make installa-
tion of particular control systems impos-
sible or unreasonably expensive in some
cases. For these reasons, EPA believes the
provision tS 60.24(f)] allowing States to
grant relief in cases of economic hard-
ship (where health-related pollutants are
involved) is permissible under section
lll(d). For the same reasons, language
has been included in § 60.24(d) to make
clear that variances are also permissible
where welfare-related pollutants are In-
volved, although the flexibility provided
by that provision may make variances
unnecessary.
Several commentators urged that pro-
posed 860.23(e) [now § 60.24(f) ] , be
amended to indicate that States are not
required to consider applications for var-
iances if they do not feel it appropriate
to do so. The commentators contended
that the proposed wording would .invite
applications for variances, would allow.
sources to delay compliance by submit-
ting such applications, might conflict
with existing State laws, and would prob-
ably impose significant burdens on State
and local agencies. In addition, there Is
some question whether the mandatory
review provision as proposed would 6e
consistent with section 116 of the Act,
which makes clear that States are free
to adopt and enforce standards more
stringent than Federal standards. Ac-
cordingly, the proposed wording has been
amended to permit, but not require.
State review of facilities for the purpose
of applying less stringent standards. To
give the States more flexibility, § 60.24
(f) has also been amended to permit
variances for particular classes of sources
as well as for particular sources.
Other comments requested that EPA
make clear whether proposed § 60.23 (e)
fnow § 60.24(f) ] would allow permanent
variances or whether EPA intends ulti-
mate compliance with the emission
standards that would apply in the ab-
sence of variances. Section 60.24(f) is
intended to utilize existing State vari-
ance procedures as much as possible.
Thus it is up to the States to decide.
whether less stringent standards are to
be applied permanently or whether ulti-.
mate compliance will be required;
Another commentator suggested that
compliance with or satisfactory progress
toward compliance with an existing State
emission standard should be a sufficient!
reason for applying a less stringent
standard under 8 60.24(f). Such comply
ance is not necessarily sufficient becausd
existing standards have not always been
developed with the intention of requiring
maximum feasible control. As indicated
in the preamble to the proposed regula-
tions, however, if an existing State emis-
sion standard is relatively close to the
degree of control that would otherwise
be required, and the cost of additional
control would be relatively great, there
may be justification to apply a less strin-
gent standard under § 60.24(f).
One thoughtful comment suggested
that consideration of variances under
Subpart B could in effect undermine re-
lated SIP requirements; e.g., where des-
ignated pollutants occur in participate
forms and are thus controlled to some
extent under SIP requirements appli-
cable to-particulate matter. Nothing In
section lll(d) or Subpart B, however,
will preempt SIP requirements. In the
event of a conflict, protection of health
and welfare under section 110 must con-
trol.
(4) Public hearing requirement. Based
on comments that the requirement for a
public hearing on the plan In each A OCR
FEDERAL REGISTER. VOL. 40. NO. 722—MONDAY. NOVEMOiR 17, 197$
IV-107
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RULES AND REGULATIONS
53W5
containing a designated facility is too
burdensome, the proposed regulation has
been amended to require only one hear-
ing per State per plan. While the Agency
advocates public participation in en-
vironmental rulemaking, It also recog-
nizes the expense and effort involved
in holding multiple hearings. States are
urged to hold as many hearings as prac-
ticable to assure adequate opportunity
for public participation. The hearing re-
quirements have also been amended to
provide that a public hearing is not re-
quired In those States which have an
existing emission standard that was
adopted after a public hearing and is at
least as stringent as the corresponding
EPA emission guidelines, and to permit
approval of State notice and hearing
procedures different than those specified
in Subpart B In some cases.
(5) Compliance schedules. The pro-
posed regtuation required that all com-
pliance schedules be submitted with the
plan. Several commentators suggested
that this requirement would not allow
sufficient time for negotiation of sched-
ules and could cause duplicative work
If the emission standards were not ap-
proved. For this reason a new 8 60.24
(e) (2) has been added to allow submis-
sion of compliance schedules after plan
submission but no later than the date
of the first semiannual report required
by § 60.25(e).
(6) Existing regulations. Several com-
ments dealt with States which have ex-
isting emission standards for designated
pollutants. One commentator urged that
such States be exempted from the re-
quirements of adopting and submitting
plans. However, the Act requires EPA to
evaluate both the adequacy of a State's
emission standards and the procedural
aspects of the plan. Thus, States with
existing regulations must submit plans.
Another commentator suggested that
the Administrator should approve exist-
ing emission standards which, because
they are established on a different basis
(e.g, concentration standards vs. proc-
ess-weight-rate 'type standards), are
more stringent than the corresponding
EPA emission guideline for some facil-
ities and less stringent for others. The
Agency cannot grant blanket approval
for such emission standards; however,
the Administrator may approve that part
of an emission standard which is equal
to or more stringent than the EPA emis-
sion guideline and disapprove that por-
tion which is less stringent. Also, the less
stringent portions may be approvable in
some cases under § 60.24 (d) or (f). Fi-
nally, subcategorization by size of source
under § 60.22(b) (5) will probably limit
the number of cases In which this situa-
tion will arise.
Other commentators apparently as-
sumed that some regulations for desig-
nated pollutants were approved In the
State implementation plans (SIPs). Al-
though some States may have submitted
regulations limiting emissions of desig-
nated pollutants with the SIPs, such reg-
ulations were not considered In the ap-
proval or disapproval of those plans and
are not considered part of approved plans
because, under section 110, SIPs, apply
only to criteria pollutants.
(7) Emission inventory data and re-
ports. Section 60.24 of the proposed reg-
ulations [now § 60.251 required emission
inventory data to be submitted on data
forms which the Administrator was to
specify in the future. It was expected
that a computerized subsystem to the Na-
tional Emission Data System (NEDS)
would be available that would accom-
modate emission inventory information
on the designated pollutants. However,
since this subsystem and concomitant
data form will probably not be developed
and approved in time for plan develop-
ment, the designated pollutant informa-
tion called for will not be required in
computerized data format. Instead, the
States will be permitted to submit this
information in a non-computerized
format as outlined in a new Appendix D
along with the basic facility information
on NEDS forms (OMB #158-R0095) ac-
cording to procedures in APTD 1135,
"Guide for Compiling a Comprehensive
Emission Inventory" available from the-
Air Pollution Technical Information
Center, Environmental Protection
Agency, Research Triangle Park, North
Carolina 27711. In addition, § 60.25(f) (5)
has been amended to require submission
of additional information with the semi-
annual reports In order to provide a bet-
ter tracking mechanism for emission In-
ventory and compliance monitoring pur-
poses.
(8) Timing. Proposed § 60.27 (a) re-
quired proposal of emission guidelines
for designated pollutants simultaneously
with proposal of corresponding standards
of performance for new (affected) facil-
ities. This section, redeslgnated § 60.22,
has been amended to require proposal (or
publication for public comment) of an
emission guideline after promulgation of
the corresponding standard of perform-
ance. Two written comments and several
Informal comments from Industrial rep-
resentatives Indicated that more time
was needed to evaluate a standard of
performance and the corresponding
emission guideline than would be allowed
by simultaneous proposal and promulga-
tion. Also, by proposing (or publishing)
an emission guideline after promulgation
of the corresponding standard of per-
formance, the Agency can benefit from
the comments on the standard of per-
formance In developing the emission
guideline.
Proposed § 60.27(a) required proposal
of sulfurlc acid mist emission guidelines
within 30 days after promulgation of
Subpart B. This provision was included
as an exception to the proposed general
rule (requiring simultaneous proposal of
emission guidelines and standards of
performance) because it was impossible
to propose the acid mist emission guide-
line simultaneously with the correspond-
ing standard of performance, which had
been promulgated previously. The change
In the general rule, discussed above,
makes the proposed exception unneces-
sary, so it has been deleted. As previously
stated, the Agency intends to establish
emission guidelines for sulfuric acid mist
Cand for fluorides, for which new source
standards were promulgated (40 FB
33152) after proposal of Subpart B] aa
soon as possible.
(9) Miscellaneous. Several commenta-
tors argued that the nine months pro-
vided for development of State plans
after promulgation of an emission
guideline by EPA would be Insufficient. In
most cases, much of the work involved in
plan development, such as emission-in-
ventories, can be begun when an emis-
sion guideline is proposed (or published
for comment) by EPA; thus, several
additional months will be gained. Exten-
sive control strategies are not required,.
and after the first plan is submitted, sub-
mitted, subsequent plans will mainly
consist of adopted emission standards.
Section lll(d) plans will be much less
complex than the SIPs, and Congress
provided only nine months for SIP de-
velopment. Also, States may already have
approvable procedures and legal author-
ity [see §§60.25(d) and 60.26(b>], and
the number of designated facilities per
State should be few. For these reasons,
the nine-month provision has been
retained.
Some comments recommended that
the requirements for adoption and sub-
mittal of section lll(d) plans appear in
40 CFR Part 51 or In some part of 40
CFR other than Part 60, to allow differ-
entiation among such requirements,
emission guidelines, new source stand-
ards and plans promulgated by EPA. The
Agency believes that the section lll(d)
requirements neither warrant a separate
part nor should appear In Part 51, since
Part 51 concerns control under section
110 of the Act. For clarity, however, sub-
part B of Part 60 will contain the re-
quirements for adoption and submittal
of section lll(d) plans; Subpart C of
Part 60 will contain emission guidelines
and times for compliance promulgated
under § 60.22 (c); and a new Part 62 will
be used for approval or disapproval of
section lll(d) and for plans (or portions
thereof) promulgated by EPA where
State plans are disapproved In whole or
In part. ' ;
Two comments suggested that the
plans should specify test methods and'
procedures to be used In demonstrating
compliance with the emission standards.
Only when such procedures and methods
are known can the stringency of the
emission standard be determined. Ac*
cordingly, this change has been Included
ln§60.24(b).
A new § 60.29 has been added to make
clear that the Administrator may revise
plan provisions he has promulgated un-
der §60.27(d), and § 60.27(e) has been
revised to make clear that he will con-
sider applications for variances from
emission standards promulgated by EPA.'
Effective Date. These regulations be-
come effective on December 17,1975.
(Sections 111, 114, and 301 of the Clean Air
Act, as amended by sec. 4(a) of Pub. L. 91-
604, 84 Stat. 1678, and by sec. 16(c)(2) of
Pub. L. 91-604, 84 Stat. 1713 (42 U.S.O.
1857C-6, and 1857C-9, 1857g).
Dated: November 5,1975.
JOHN QHARLES, ''
Acting Administrator,'
FEDERAL REGISTER, VOL. 40, NO. 222—MONDAY. NOVEMBER 17, 1975
IV-108
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53346
Part 60 of Chapter I, Title 40 of the
Code of Federal Regulations is amended
as follows:
1. The table of sections for Part 60 Is
amended by adding a list of sections for
Subpart B and by adding Appendix D to
the list of appendixes as follows:
Subpart B—Adoption and Submirtal of State
Plans for Designated Facilities
Sec.
G0.20 Applicability.
80.21 Definitions.
30.22 Publication of guideline documents,
emission guidelines, and. final com-
pliance times.
30.23 Adoption and submlttal of State
plans; public hearings.
30.24 Emission standards and compliance
schedules.
60.26 Emission inventories, source sur-
veillance, reports.
BO.26 Legal authority.
B0.27 Actions by the Administrator.
60.28 Plan revisions by the State.
60.29 Plan revisions by the Administrator.
APPENDIX D—REQUIHED EMISSION INVENTORY
INFORMATION
2. The authority citation at the end of
the table of sections for Part 60 Is re-
vised to read as follows:
AUTHORITY: Sees. Ill and 114 of the .Clean
Air Act. as amended by sec. 4(a) of Pub. L.
91-604. 84 Stat. 1678 (42 tJ.S.C. 1857C-6,
1867c-9). Subpart B also Issued under sec.
301 (a) of the Clean Air Act, as amended by
see. 16(c)(2) of Pub. L. 91-604. 84 Stat.
1713 (42 U.S.C. 1857g).
3. Section 60.1 is revised to read as
follows:
§60.1 Appliciiltililv.
Except as provided in Subparts B and
C, the provisions of this part apply to
the owner or operator of any stationary
source which contains an affected facil-
ity, the construction or modification of
which is. commenced after the date of
publication in this part of any standard
(or. If earlier, the date of publication of
any proposed standard! applicable to
that facility.
4. Part 60 is amended by adding Sub-
part B as follows:
Subpart B—Adoption and Submittal of
State Plans for Designated Facilities
§ 60.20 Applicability.
The provisions of this subpart apply
to States upon publication of a final
guideline document under §60.22Ca).
§ 60.21 Definitions.
Terms used but not denned in this
subpart shall have the meaning given
them in the Act and in subpart A:
(a) "Designated pollutant" means any
air pollutant, emissions of which are
subject to a standard of performance for
new stationary sources but for which air
quality criteria have not been Issued,
and which is not Included on F. list pub-
lished under section I08(a) or section
112(b)(l)(A) of the Act.
(b) "Designated facility" means any
existing facility (see 860.2(aa)) which
emits a designated pollutant and which
RULES AND REGULATIONS
would be subject to a standard of per-
formance for that pollutant if the exist-
ing facility were* an affected facility (see
$60.2(e)).
(c) "Plan" means a plan under sec-
tion lll(d) of the Act which establishes
emission standards for designated pol-
lutants from designated facilities and
provides for the implementation and
enforcement of such emission standards.
(d) "Applicable plan" means the plan.
or most recent revision thereof, which
has been approved under § 60.27(b) or
promulgated under § 60.27fd).
(e) "Emission guideline" means a
guideline set forth in subpart C of this
part, or in a final guideline document
published"under §60.22(a), which re-
flects the degree of emission reduction
achievable through the application of the
best system of emission reduction which
(taking into account, the cost of such
reduction) the Administrator has de-
termined has been -adequately demon-
strated for designated facilities.
(f) "Emission standard" means a
legally enforceable regulation setting
forth an allowable rate of emissions into
the atmosphere, or prescribing equip-
ment specifications for control of air pol-
lution emissions.
(g) "Compliance schedule" means a
legally enforceable schedule specifying
a date or dates by which a source or cate-
gory or sources must comply with specific
emission standards contained in a plan
or with any increments of progress to
achieve such compliance.
(h) "Increments of progress" means
steps to achieve compliance which must
be taken by an owner or operator of a
designated facility, Including:
fl) Submittal of a final control plan
for the designated facility to the appro-
priate air pollution control agency;
(2) Awarding: of contracts for emis-
sion control systems or for process modi-
fications, or issuance of orders for the
purchase of component parts to accom-
plish emission control or process modi-
fication.
(3) Initiation of on-site construction
or installation of emission control equip-
ment or process change:
(4) Completion of on-site construc-
tion or Installation of emission control
equipment or process change; and
(5) Final compliance.
<1) of this section, the emission guide-
lines and compliance times referred to
in paragraph (b) (5) of this section will
be proposed for comment upon publica-
tion of the draft guideline document.
and after consideration of comments will
be promulgated in Subpart C of this part
with such modifications as may be .ap-
propriate.
il) If the Administrator determinee
that a designated pollutant may cause
or contribute to endangerment of public
welfare, but that adverse effects on pub-
lic health have not been demonstrated,
he will include the determination in the
draft guideline document and in the FED-
ERAL REGISTER notice of its availability.
Except as provided in paragraph (d) (2)
of this section, paragraph (c) of this
section shall be Inapplicable in such
cases.
(2) If the Administrator determines at
any time on the basis of new information
that a prior determination under para-
graph (d) (1) of this section is Incorrect
or no longer correct, he will publish
notice of the determination in the FED-
ERAL REGISTER, revise the guideline docu-
ment as necessary under paragraph (a)
of this section, and propose and promul-
gate emission guidelines and compliance
times under paragraph (c) of this
section.
FEDERAL REGISTER. VOL. 40. NO. 222—MONDAY, NOVEMBER 17. 1975
LV-109
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RULES AND REGULATIONS.
53347
§ 60.23 Adoption and submillal of State
plans; public hearings.
(a) (1) Within nine months after no-
tice of the availability of a final guide-
line document Is published under 8 60.22
(a), each State shall adopt and submit
to the Administrator, in accordance with
§ 60.4, a plan for the control of the desig-
nated pollutant to which the guideline
document applies.
(2) Within nine months after notice of
the availability of a final revised guide-
line document is published as provided
in § 60.22(d)(2), each State shall adopt
and submit to the Administrator any
plan revision necessary to meet the re-
quirements of this subpart.
(b) If no designated facility is located
within a State, the State shall submit
a letter of certification to that effect to
the Administrator within the time spe-
cified In paragraph (a) of this section.
Such certification shall exempt the State
from the requirements of this subpart
for that designated pollutant.
(c) (1) Except as provided in para-
graphs (c) (2) and
-------
RULES AND REGULATIONS
allowable under applicable emission
standards.
(b) Each plan shall provide for moni-
toring the status of compliance with ap-
plicable emission standards. Each plan
shall, as a minimum, provide for:
(1) Legally enforceable procedures for
requiring owners or operators of desig-
nated facilities to maintain records and
periodically report to the State informa-
tion on the nature and amount of emis-
sions from such facilities, and/or such
other information as may be necessary
to enable the State to determine whether
such facilities are in compliance with ap-
plicable portions of the plan.
(2) Periodic inspection and, when ap-
plicable, testing of desienated facilities.
(c) Each plan shall provide that in-
formation obtained by the State under
paragraph (b) of this section shall be
correlated with applicable emission
standards (see 860.25(a)) and made
available to the general public.
(d) The provisions referred to in par-
agraphs (b) and (c) of this section rihall
be specifically identified. Copies of such
provisions shall be submitted with the
plan unless:
(1) They have been approved as por-
tions of a preceding plan submitted un-
der this subpart or as portions of an
implementation plan submitted under
section 110 of the Act, and
(2) The State demonstrates:
(i) That the provisions are applicable
to the designated pollutant(s) for which
the plan is submitted, and
(11) That the requirements of § 60.26
are met.
(e) The State shall submit reports on
progress in plan enforcement to the Ad-
ministrator on a semiannual basis, com-
mencing with the first full report period
after approval of a plan or after promul-
gation of a plan by the Administrator.
The semiannual periods are January 1-
June 30 and July 1-December 31. Infor-
mation required under this paragraph
shall be included in the semiannual re-
ports required by § 51.7 of this chapter.
(f) Each progress report shall include:
(1) Enforcement actions initiated
/against designated facilities during the
reporting period, under any emission
standard or compliance schedule of the
plan.
(2) Identification of the achievement
of any increment of progress required by
the applicable plan during the reporting
period.
(3) Identification of designated facili-
ties that have ceased operation during
the reporting period.
(4) Submission of emission inventory
data as described in paragraph (a) of
this section for designated facilities that
were not in operation at the time of plan
development but began operation during
the reporting period.
(5) Submission of additional data as
necessary to update the information sub-
mitted under paragraph (a) of this sec-
tion or in previous progress reports.
(6) Submission of copies of technical
reports on all performance testing on
designated facilities conducted under
paragraph (b) (2) of this section, com-
plete with concurrently recorded process
data. •
§ 60.26 Legal authority.
(a). Each plan shall show that the
State has legal authority to carry out
the plan, including authority to:
(1) Adopt emission standards and
compliance schedules applicable to des-
ignated facilities.
(2) Enforce applicable laws, regula-
tions, standards, and compliance sched-
ules, and seek injunctive relief.
(3) Obtain information necessary to
determine whether designated facilities
are in compliance with applicable laws,
regulations, standards, and compliance
schedules, including authority to require
recordkeeping and to make inspections
and conduct tests of designated facilities.
(4) Require owners or operators of
designated facilities to Install/maintain,
and use emission monitoring devices and
to make periodic reports to the State on
the nature and amounts of emissions
from such facilities; also authority for
the State to make such data available to
the public as reported and as correlated
with applicable emission standards.
(b) The provisions of law or regula-
tions which the State determines provide
the authorities required by this section
shall be specifically identified. Copies of
such laws or regulations shall be sub-
mitted with the plan unless:
(1) They have been approved as por-
tions of a preceding plan submitted
under this subpart or as portions of an
implementation plan submitted under
section 110 of the Act, and
(2) The State demonstrates that the
laws or regulations are applicable to the
designated pollutant(s) for which the
plan is submitted.
(c) The plan shall show that the legal
authorities specified in this section are
available to the State at the time of sub-
mission of the plan. Legal authority ade-
quate to meet the requirements of para-
graphs (a) (3) and (4) of this section
may be delegated to the State under sec-
tion 114 of the Act.
(d) A State governmental agency
other than the State air pollution con-
trol agency may be assigned responsibil-
ity for carrying out a portion of a plan
if the plan demonstrates to the Admin-
istrator's satisfaction that the State gov-
ernmental agency has the legal authority
necessary to carry out that portion of the
plan.
(e) The State may authorize a local
agency to carry out a plan, or portion
thereof, within the local agency's juris-
diction if the plan demonstrates to the
Administrator's satisfaction that the
local agency has the legal authority nec-
essary to implement the plan or portion
thereof, and that the authorization does
not relieve the State of responsibility
under the Act. for carrying out the plan
or portion thereof.
§ 60.27 Actions by llio Atlniinisirator.
(a) The Administrator may, whenever
he determines necessary, extend the pe-
riod for submission of any plan or plan
revision or portion thereof.
(b) After receipt of a plan or plai; • e-
vision, the Administrator will propose the
plan or • revision for approval or dis-
approval. The Administrator will,' within
four months after the date required for
submission of a plan or plan revision,
approve or disapprove such plan or revi-
sion or each portion thereof.
'c) The Administrator will, after con-
sideration of any State hearing record,
promptly prepare and publish proposed
regulations setting forth a plan, or por-
tion thereof, for a State if:
CD The State fails to submit a plan
within the time prescribed;
(2) The State fails to submit a plan
revision required by § 60.23(a) (2) within
the time prescribed; or
(3) The Administrator disapproves the
State plan or plan revision or any por-
tion thereof, as unsatisfactory because
the requirements of this subpart have not
been met.
(d) The Administrator will, within six
months after the date required for sub-
mission of a plan or plan revision,
promulgate the regulations proposed un-
der paragraph (c) of this section with
such modifications as may be appropriate
unless, prior to such promulgation, the
State has adopted and submitted a plan
or-plan revision which the Administra-
tor determines to be approvable.
(e) d) Except as provided in para-
graph (e) (2) of this section, regulations
proposed and promulgated by the Admin-
istrator under this section will prescribe
emission standards of the same strin-
gency as the corresponding emission
guideline's) specified in the final guide-
line document published under § 60.22(ai
and will require final compliance with
such standards as expeditiously as prac-
ticable but no later than the times speci-
fied in the guideline document.
'2) Upon application by the owner or
operator of a designated facility to which
regulations proposed and promulgated
under this section will apply, the Ad-
ministrator may provide for the appli-
cation of less stringent emission stand-
ards or longer compliance schedules than
those otherwise required by this section
In accordance with the criteria specified
in§60.24(f).
(f) If a State failed to hold a public
hearing as required by 560.23fc), the
Administrator will provide opportunity
for a hearing within the State prior to
promulgation of a plan under paragraph
(d) of this section.
§ 60.28 Plan revisions Iij- the Stale.
ia) Plan revisions which have the
effect of delaying compliance with ap-
plicable emission standards or incre-
ments of progress or of establishing less
stringent emission standards shall be
submitted to the Administrator within
60 days after adoption in accordance with
the procedures and requirements appli-
cable to development and submission of
the original plan.
(b) More stringent emission standards,
or orders which have the effect pf ac-
FEDERAL BEGISTEB. VOl. 40, NO. 2J2—MONDAY, NOVEMBER 17, 1975
IV-111
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RULES AND REGULATIONS
53349
celerating compliance, may be submitted
to the Administrator as plan revisions
In accordance with the procedures and
requirements applicable to development
and submission of the original plan.
A revision of a plan, or any portion
thereof, shall not be considered part of
an applicable plan until approved by the
Administrator In accordance with this
subpart.
§ 60.29 Plan revisions by the Adtninis-
Irnlor.
After notice and opportunity for pub-
lic hearing in each affected State, the
Administrator may revise any provision
of an applicable plan if:
(a) The provision was promulgated by
the Administrator, and
(b) The plan, as revised, will be con-
sistent with the Act and with the require-
ments of this subpart.,
5. Part 60 is amended by adding Ap-
pendix D as follows:
APPENDIX D—REQUIRED EMISSION INVENTORY
INFORMATION
(a) Completed NEDS point source form(s)
for the entire plant containing the desig-
nated facility. Including information on the
applicable criteria pollutants. If data con-
cerning the plant are already In NEDS, only
that Information must be submitted which
Is necessary to update the existing NEDS
record for that plant. Plant and point Identi-
fication codes for NEDS records shall cor-
respond to those previously assigned In
NEDS: for plants not In NEDS, these codes
shall be obtained from the appropriate
Regional Office.
(b) Accompanying the basic NEDS Inforr
matlon shall be the following Information
on each designated facility:
(1) The state and county Identification
codes, as well as the complete plant and
point Identification codes of the designated
facility In NEDS. (The codes are needed to
match these data with the NEDS data.)
(2) A description of the designated facility
Including, where appropriate:
(1) Process name.
(II) Description and quantity of each
product (maximum per hour and average per
year).
(Ill) Description and quantity of raw ma-
terials handled for each product (maximum
per hour and average per year).
• (Iv) Types of fuels burned, quantities and
characteristics (maximum and average
quantities per hour, average per year).
(T) Description and quantity of solid
wastes generated (per year) and method of
disposal.
(3) A description of the air pollution con-
trol equipment In use or proposed to control
the designated pollutant. Including:
(1) Verbal description of equipment.
(11) Optimum control efficiency, In percent.
This shall be a combined efficiency when
more than one device operate In series. The
method of control efficiency determination
shall be indicated (e.g., design efficiency,'
measured efficiency, estimated efficiency).
(ill) Annual average control efficiency. In
percent, taking Into account control equip-
ment down time. This shall be a combined
efficiency when more than one device operate
In series.
(4) An estimate of the designated pollu--
tant emissions from the designated facility
(maximum per hour and average per year).
The method of emission determination shall
also be specified (e.g., stack test, material
balance, emission factor).
(Sees. Ill, 114. and 301 of the Clean Air Act,
as amended by sec. 4(a) of Pub. L. 91-604,
84 Stat. 1678, and by sec. 16(c) (2) of Pub. L.
91-604. 84 Stat. 1713 (43 UJ3.C. 1857C-4,
1857C-9, 1857g))
[PR Doc.76-30011 Piled 11-14-75:8:46 am]
FEDERAL REGISTER. VOL 40, NO. 222—MONDAY, NOVEMIU 17, 1975
IV-112
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5841G
2 2 Title 40—Protection of Environment
CHAPTER I—ENVIRONMENTAL
PROTECTION AGENCY
SUBCHAPTER C—AIR PROGRAMS
(FRL402-8)
PART 60—STANDARDS OF PERFORM-
ANCE FOR NEW STATIONARY SOURCES
Modification, Notification, and
Reconstruction
On October 15, 1974 '39 FR 36946),
under section 111 of the Clean Air Act, as
amended (42 U.S.C. 1857), the Environ-
mental Protection Agency (EPA) pro-
posed amendments to the general provi-
sions of 40 CFR Part 60. These amend-
ments included additions and revisions
to clarify the definition of the term
"modification" appearing in the Act, to
require notification of construction or
potential modification, and to clarify
when standards of performance are ap-
plicable to reconstructed sources. These
regulations apply to all stationary
sources constructed or modified after the
proposal date of an applicable standard
of performance.
Interested parties participated in the
rulemaking by sending comments to EPA.
Fifty-three comment letters were re-
ceived, 43 of which came from industry,
with the remainder coming from State
and Federal agencies. Copies of the com-
ment letters received and a summary of
the comments with EPA's responses are
available for public inspection and copy-
ing at the EPA Public Information Re-
ference Unit. Room 2922 (EPA Library),
401 M Street SW., Washington, D.C. In
addition, copies of the comment summary
and Agency responses may be obtained
upon written request from the EPA Pub-
lic Information Center (PM-215), 401 M
Street SW., Washington, D.C. 20460 (spe-
cify Public Comment Summary—Modi-
fication, Notification, and Reconstruc-
tion) . The comments have been care-
fully considered, and where determined
by the Administrator to be appropriate,
changes have been made to the proposed
regulations and are incorporated In the
regulations promulgated herein. The
most significant comments and the differ-
ences between the proposed and promul-
gated regulations are discussed below.
TERMINOLOGY
Understandably there has been some
confusion as to the difference between
the various types of "sources" and "facil-
ities" defined in I 60.2 of these regula-
tions. Generally speaking, "sources" are
entire plants, while "facilities" are iden-
tifiable pieces of process equipment or
individual components which when taken
together would comprise a source. "Af-
fected facilities" are facilities subject to
standards of performance, and are spe-
cifically identified in the first section of
each subpart of Part 60. An "existing
facility" is generally a piece of equipment
or component of the same type as an
affected facility, but which differs in that
it was constructed prior to the date of
proposal of an applicable standard of
performance. This distinction is some-
what complicated because an existing
RULES AND REGULATIONS
facility which undergoes a modification
within the meaning of the Act and these
regulations becomes an affected facility.
However, generally speaking, the distlnc- ,
tion between "affected facilities" and
"existing facilities" depends on the date
of construction. The terms are intended
to be the direct regulatory counterparts
of the statutory definitions of "new
source" and "existing saurce" appearing
in section 111 of the Act.
"Designated facilities" form a sub-
category of "existing facilities." A "des-
ignated facility" is an existing facility
which emits a "designated pollutant,"
i.e., a pollutant which is neither a haz-
ardous pollutant, as defined by section
112 of the Act, nor a pollutant subject to
national ambient air quality standards.
The term "designated facilities," how-
ever, has no special relevance to the issue
of modification.
DEFINITION or "CAPITAL EXPENDITURE"
Several commentators argued that the
proposed definition of "capital expendi-
ture," as applicable to the exemption for
increasing the production rate of an ex-
isting facility in §60.14(e)(2), was too
vague. The regulations promulgated
herein correct this deficiency by incorpo-
rating by reference and by requiring the
application of the procedure contained
in Internal Revenue Service Publication
534, which is available from any IRS of-
fice. The procedure set forth in IRS Pub-
lication 534 is relatively straightfor-
ward. First, the total cost of increasing
the production or operating rate must be
determined. All expenditures necessary to
increasing the facility's operating rate
must be included in this total. However,
for purposes of § 60.14(e) (2) this amount
must not be reduced by any "excluded
additions," as defined in IRS Publication
534, as would be done for tax purposes.
Next, the facility's basis (usually its
cost), as defined by Section 1012 of the
Internal Revenue Code, must be deter-
mined. If the product of the appropriate
"annual asset guideline repair allowance
percentage" tabulated in Publication 534
and the facility's basis exceeds the cost
of increasing the operating rate, the
change will not be treated as a modifica-
tion. Conversely, if the cost of making
the change is more than the above prod-
uct and the emissions have increased, the
change will be treated as a modification.
The advantage of adopting the proce-
dure in IRS Publication 534 is that firm
and precise guidance is provided as to
what constitutes a capital expenditure.
The procedure involves concepts and in-
formation which are available to all own-
ers and operators and with which they
are familiar, and it is the Administrator's
opinion that it adequately responds to
the complaints of vagueness made in
comments.
NOTIFICATION OF CONSTRUCTION
The regulations promulgated herein
contain a requirement that owners or op-
erators notify EPA within 30 days of
the commencement of construction of
an affected facility. Some commentators,
however, questioned tkt Agtney's legal
authority to require such a notification
and questioned the need for such infor-
mation.
Section 301 (a) of the Act provides the
•Administrator authority to issue regula-
tions "necessary to carry out his func-
tions under f the! Act." The Agency has
learned through experience with admin-
istering the new source performance
standards that knowledge of the sources
which may become subject to the stand-
ards is important to the effective imple-
mentation of section 111. This notifica-
tion will not be used for approval or
disapproval of the planned construction;
the purpose is to allow the Administrator
to locate sources which will be subject to
the regulations appearing in this part,
and to enable the Administrator to in-
form the sources about applicable regu-
lations in an effort to minimize future
problems. In the case of mass produced
facilities, which are purchased by the
-ultimate user when construction is com-
pleted, the construction notification re-
quirement will not apply. Notification
prior to startup, however will still be
required.
USE OF EMISSION FACTORS •
The proposed regulations listed emis-
sion factors as one possible method to
be used in determining whether a facility
has increased its emissions. Emission
factors have two major advantages.
First, they are inexpensive to use. Second,
they may be applied prospectively, i.e.,
they can be used in some cases to deter-
mine whether a particular change will in-
crease a facility's emissions before the
change is implemented. This is important
to owners or operators since they can
thereby obtain advance notice of the
consequences of proposed changes they
are planning prior to commitment to a
particular course of action. Emission fac-
tors do not, however, provide .results as
precise as other methods, such as actual
static testing. Nevertheless, in many
cases the emission consequences of a pro-
posed change can be reliably predicted
by the use of emission factors. In such
cases, where emissions will clearly in-
crease or will clearly not increase, the
Agency will rely primarily on emission
factors. Only where the resulting change
in emission rate is ambiguous, or where
a dispute arises as to the result ob-
tained by the use of emission factors, will
other methods be used. Section 60.14(b)
has been revised to reflect this policy.
THE "BuiBLE CONCEPT"
The phrase "bubble concept" has been
used to refer to the trading off of emis-
sion increases from one facility under-
going a physical or operational change
with emission reductions from another
facility, in order to achieve no net in-
crease in the amount of any air pollut-
ant (to which a standard applies) emit-
ted into the atmosphere by the stationary
source taken as a whole.
Several commentators suggested that
the "bubble concept" be extended to cover
"new construction." Under the proposed
regulations, the "bubble concept" could
be utilized to offset emission increases
FEDERAL REGISTER, VOL. 40, N». 141—TUEStAY, OECEMIER 1*. 1*75
IV-113
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RULES AND REGULATIONS
58417
from a facility undergoing a physical or
operational change (as distinguished
from a "new facility") at a lower eco-
nomic cost than would arise If the facil-
ity undergoing the change were to be
considered by EPA as being modified
within the meaning of section 111 of the
Act and consequently required to meet
standards of performance. Under the
suggested approach a new facility could
be added to an existing source without
having to meet otherwise applicable
standards of performance, provided the
amount of any air pollutant (to which a
standard applies) emitted Into the
atmosphere by the stationary source
taken as a whole did not Increase. If
adopted, this suggestion could exempt
most new construction at existing sources
from having to comply with otherwise
applicable standards of performance.
Such an Interpretation of the section 111
provisions of the Act would grant a sig-
nificant and unfair economic advantage
to owners or operators of existing sources
replacing facilities with new construc-
tion as compared to someone wishing to
construct an entirely new source.
If the bubble concept were extended to
cover new construction, large sources of
air pollution could avoid the application
of new source performance standards In-
definitely. Such sources could continu-
ally replace obsolete or worn out facili-
ties with new facilities of the same type.
If the same emission controls were
adopted, no overall emission increase
would result. In this manner, the source
could continue Indefinitely without ever
being required to upgrade air pollution
control systems to meet standards of per-
formance for new facilities. The Admin-
istrator interprets section 111 to require
that new producers of emissions be sub-
ject to the standards whether con-
structed at a new plant site or an exist-
ing one. Therefore, where a new facility
Is constructed, new source performance
standards must be met. In situations in-
volving physical or operational changes
to an existing facility which increase
emissions from that facility, greater
fiexibilty Is permitted to avoid the Im-
position of large control costs if the pro-
jected Increase can be offset by con-
trolling other plant facilities.
Several commentators argued that if
the Administrator adopted the proposed
interpretation of the term "modifica-
tion", which would consider a modifica-
tion to have occurred even if there was
only a relatively minor detectable emis-
sion rate increase (thus requiring appli-
cation of standards of performance), the
Administrator would in effect prevent
owners or operators from implementing
physical or operational changes neces-
sary to switch from gas and oil to coal in
comport with the President's policy of
reducing gas and oil consumption. The
Administrator has concluded that If such
situations exist, they will be relatively
rare and, in any event, will be peculiar
to the group of facilities covered by a
particular standard of performance
rather than to all facilities in general.
Therefore, the Administrator has further
concluded that it would be more appro-
priate to consider such circumstances
and possible avenues of relief in connec-
tion with the promulgation of or amend- •
ment to particular standards of perform-
ance rather than through the amend-
ment of the general provisions of 40
CPR Part 60.
Where the use of the bubble concept
Is elected by an owner or operator, some
guarantee is necessary to insure that
emissions do not subsequently increase
above the level present before the physi-
cal or operational change In question.
For example, reducing a facility's oper-
ating rate Is a permissible means of off-
setting emission Increases from another
facility undergoing a physical or opera-
tional change. If the exemption provided
by 560.14(e)(2) as promulgated herein
were subsequently used to Increase the
first facility's operating rate back to the
prior level, the Intent of the Act would
be circumvented and the compliance
measures previously adopted would be
nullified. Therefore, in those cases where
utilization of the exemptions under
§ 60.14(e) (2), (3), or (4) as promulgated
herein would effectively negate the com-
pliance measures originally adopted, use
of those exemptions will not be permitted.
One limitation placed on utilization of
the "bubble concept" by the proposed
regulation was that emission reductions
could be credited only if achieved at an
"existing" or "affected" facility. The pur-
pose of tills requirement was to limit the
"bubble concept" to those facilities which
could be source tested by EPA reference
methods. One commentator pointed out
that some facilities other than "existing",
or "affected" facilities (I.e., facilities of
the type for which no standards have
been promulgated) lend themselves to
accurate emission measurement. There-
fore, ! 60.14(d) has been revised to per-
mit emission reductions to be credited
from all facilities whose emissions can
be measured by reference, equivalent, or
alternative methods, as defined in 9 60.2
(s), (t), and (u). In addition, .when a
facility which cannot be tested by any
of these methods is permanently closed,
the regulations have been revised to per-
mit emission rate reductions from such
closures to be used to offset emission rate
Increases if methods such as emission
factors clearly show, to the Administra-
tor's satisfaction that the reduction off-
sets any Increase. The regulation does
not allow facilities which cannot be tested
by any of these methods to reduce their
production as a means of reducing emis-
sions to offset emission rate Increases be-
cause establishing allowable emissions for.
such facilities and monitoring compli-
ance to Insure that the allowable emis-
sions are not exceeded would be very
difficult and even impossible in many
cases.
Also, under the proposed regulations
applicable to the "bubble concept," ac-
tual emission testing was the only per-
missible method for demonstrating that
there has been no increase in the total
emission rate of any pollutant to which
a standard applies from all facilities
within the stationary source. Several
commentators correctly argued that if
methods such as emission factors are
sufficiently accurate to determine emis-
sion rates under other sections of the
regulation [I.e. §60.14(b)l, they should
be adequate for the purposes of utiliza-
tion of the bubble concept Thus, the
regulations have been revised to permit
the use of emission factors in those cases
where It can be demonstrated to the Ad-
ministrator's satisfaction that they will
clearly show that total emissions will
or will not Increase. Where the Admin-
istrator is not convinced of the reliability
of emission factors in a particular case,
other methods will be required. :
OWNERSHIP CHANGE
The regulation has been amended by
adding § 60.14(e) (6) which states that a
change in ownership or relocating a
source does not by Itself bring a source
under these modification regulations.
RECONSTRUCTION
Several commentators questioned the
Agency's legal authority to propose
standards of performance on recon-
structed sources. Many commentators
further believed that the Agency Is at-
tempting to delete the emission increase
requirement from the definition of modi-
fication. The Agency's actual Intent is to
prevent circumvention of the law. Sec-
tion 111 of the Act requires compliance
with standards of performance in two
cases, new construction and modifica-
tion. The reconstruction provision is in-
tended to apply where an existing facil-
ity's components are replaced to such an
extent that it is technologically arid
economically feasible for the recon-
structed facility to comply with the ap-
plicable standards of performance. In
the case of an entirely new facility the
proper time to apply the best adequately
demonstrated control technology Is when
the facility Is originally constructed. As
explained In the preamble to the pro-
posed regulation, the purpose of the re-
construction provision Is to recognize
that replacement of many of the com-
ponents of a facility can be substantially
equivalent to totally replacing It at the
end of Its useful life with a newly con-
structed affected facility. For existing
facilities which substantially retain their
character as existing facilities, applica-
tion of best adequately demonstrated
control technology is considered appro-
priate when any physical or operational
change Is made which causes an Increase
in emissions to the atmosphere (this is
modification). Thus, the criteria for "re-
construction" are Independent from the
criteria for "modification."
Sections 60.14 and 60.15 set up the pro-
cedures and criteria to be used in making
the determination to apply best ade-
quately demonstrated control technology
to existing facilities to which some
changes have been made.
Under the proposed regulations, the
replacement of a substantial portion of
nn existing facility's components con-
stituted reconstruction. Many commen-
tators questioned the meaning of "sub-
stantial portion." After considering the
comments and the vagueness of this
term, the Agency decided to revise the
proposed reconstruction provisions to
FEDERAL REGISTER. VOL. 40. NO. 242—TUESDAY. DECEMBER 16. 197*
IV-114
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58-118
RULES AND REGULATIONS
better clarify to owners or operators what
actions they must take and what action
the Administrator will take. Section 60.15
of the regulations as revised specifies
that reconstruction occurs upon replace-
ment of components if the fixed capital
cost of the new components exceeds 50
percent of the fixed capital cost that
would be required to construct a com-
parable entirely new facility and it is
technologically and economically feasi-
ble for the facility after the replace-
ments to comply with the applicable
standards of performance. The 50 per-
cent replacement criteria is designed
merely to key the notification to the
Administrator; it is not an independent
basis for the Administrator's determina-
tion. The term "fixed capital cost" is de-
fined as the capital needed to provide all
the depreciable components and is in-
tended to Include such things as the costs
of engineering, purchase, and installa-
tion of major process equipment, con-
tractors' fees, instrumentation, auxiliary
facilities, buildings, and structures. Costs
associated with the purchase and instal-
lation of air pollution control equipment
(e.g., baghouses, electrostatic precipita-
tors, scrubbers, etc.) are not considered
In estimating the fixed capital cost of a
comparable entirely new facility unless
that control equipment Is required as
part of the process (e.g., product re-
covery) .
The revised § 60.15 leaves the final de-
termination with the Administrator as
to when It Is technologically and eco-
nomically feasible to comply with the
applicable standards of performance.
Further clarification and definition Is
not possible because the spectrum of re-
placement projects that will take place
In the future at existing facilities is so
broad that it is not possible to be any
more specific. Section 60.15 sets forth
the criteria which the Administrator will
use In making his determination. For
example, If the estimated life of the
facility after the replacements is slg-
niflicantly less than the estimated life
of a new facility, the replacement may
not be considered reconstruction. If the
equipment being replaced does not emit
or cause an emission of an air pollutant,
It may be determined that controlling
the components that do emit air pol-
lutants is not reasonable considering
cost, and standards of performance for
new sources should not be applied. If
there Is Insufficient space after the re-
placements at an existing facility to in-
stall the necessary air pollution control
system to comply with the standards of
performance, then reconstruction would
not be determined to have occurred.
Finally, the Administrator will consider
all technical and economic limitations
•the facility may have In complying with
the applicable standards of performance
after the proposed replacements.
While § 60.15 expresses the basic
Agency policy and Interpretation regard-
Ing reconstruction, Individual subparts
may refine and delimit the concept as
applied to Individual categories of
facilities.
RESPONSE TO REQUESTS FOR
DETERMINATION
Section 60.5 has been revised to In-
dicate that the Administrator will make
a determination of whether an action
by an owner or operator constitutes re-
construction within the meaning of
§ 60.15. Also, in response to a public com-
ment, a new 5 60.5(b) has been added to
indicate the Administrator's intention to
respond to requests for determinations
within 30 days of receipt of the request.
STATISTICAL TEST
Appendix C of the regulation incorpo-
rates a statistical procedure for deter-
mining whether an emission increase has
occurred. Several individuals commented
on the procedure as proposed. After con-
sidering all these comments and con-
ducting further study Into the subject,
the Administrator has determined that
a statistical procedure is substantially
superior to a method comparing average
emissions, and that no other statistical
procedure is clearly superior to the one
adopted (Student's t test). A more de-
tailed analysis of this Issue can be found
In EPA's responses to the comments
mentioned previously.
Effective date. These regulations are
effective on December 16, 1975. Since
they represent a clarification of the
Agency's existing enforcement policy,
good cause is found for not delaying the
effective date, as required by 5 TJ.S.C.
553(d) (3). However, the regulations will,
in effect, apply retroactively to any en-
forcement activity now in progress since
they do reflect present Agency policy.
(Sections 111, 114, and 301 of the Clean Air
Act, as amended (42 U.6.C. 1857c-«, 18570-9,
and 1857g))
Dated: December 8,1975.
RUSSELL E. TRAIN,
Administrator.
Part 60 of Chapter I, Title 40 of the
Code of Federal Regulations Is amended
as follows:
1. The table of sections Is amended by
adding Si 60.14 and 60.15 and Appendix
C as follows:
Subpart A—General Provisions
* O O O 0
Sec.
60.14 Modification.
60.15 Reconstruction.
Appendix C—Determination of Emission
Rate Change.
2. In § 60.2, paragraphs (d> and (h)
are revised and paragraphs (aa) and
(bb) are added as follows:
§ 60.2 Definitions.
O O O O O
(d) "Stationary source" means any
building, structure, facility, or installa-
tion which emits or may emit any air
pollutant and which contains any one or
combination of the following:
(l) Affected facilities.
(2) Existing facilities.
(3) Facilities of the type for which no
standards have been promulgated in this
part.
(h) "Modification" means any.physi-
cal change in, or change in the method
of operation of, an existing facility which
increases the amount of any air pollutant
(to which a standard applies) emitted
Into the atmosphere by that facility or
which results in the emission of any air
pollutant (to which a standard applies)
into the atmosphere not previously
emitted.
(aa) "Existing facility" means, with
reference to a stationary source, any ap-
paratus of the type for which a standard
is promulgated in this part, and the con-
struction or modification of which was
commenced before the date of proposal
of that standard; or any apparatus
which could be altered in such a way as
to be of that type.
(bb) "Capital expenditure" means an
expenditure for a physical or operational
change to an existing facility which ex-
ceeds the product of the applicable "an-
nual asset guideline repair allowance
percentage" specified in the latest edi-
tion of Internal Revenue Service Publi-
cation 534 and the existing facility's
basis, as defined by section 1012 of the
Internal Revenue Code.
3. Section 60.5 is revised to read as
follows:
§ 60.5 Determination of eonstruction or
modification.
(a) When requested to do so by an
owner or operator, the Administrator
will make a determination of whether
action taken or intended to be taken by
such owner or operator constitutes con-
struction (including reconstruction) or
modification or the commencement
thereof within the meaning of this part.
(b) The Administrator will respond to
any request for a determination under
paragraph (a) of this section within 30
days of receipt of such request.
4. In 860.7, paragraphs (a)(l) and
(a) (2) are revised, and paragraphs
(a) (3). (a) (4), and (e) are added as
follows:
§ 60.7 Notification and recordkceping.
(a) Any owner or operator subject to
the provisions of this part shall furnish
the Administrator written notification
as follows: „ - .
(DA notification of the date construc-
tion (or reconstruction as defined under
§ 60.15) of an affected facility is com-
menced postmarked no later than 30
days after such date. This requirement
shall not apply in the case of mass-pro-
duced facilities which are purchased In
completed form.
(2) A notification of the anticipated
date of initial startup of an affected
facility postmarked not more than 60
days nor less than 30 days prior to such
date.
(3) A notification of the actual date
of initial startup of an affected facility
postmarked within 15 days after such
date.
(4)A notification of any physical or
operational change to an existing facil-
ity which may increase the emission rate
of any air pollutant to which a stand-
ard applies, unless that change is OPS-
FEDERAL REGISTER. VOL. 40. NO. 242—TUESDAY. DECEMBER 16. 1975
IV-115
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RULES AND REGULATIONS
58419
:iflcally exempted under an applicable
?ubpart or in § 60.Hie) and the exemp-
tion is not denied under § 60.14(d> (4).
Phis notice shall be postmarked 60 days
or as soon as practicable before the
rhange is commenced and shall include
information describing the precise na-
ture of the change, present and proposed
emission control systems, productive
capacity of the facility before and after
the change, and the expected comple-
tion date of the change. The Administra-
tor may request additional relevant in-
formation subsequent to this notice.
* * * * *
(e> If notification substantially similar
to that in paragraph (a) of this section
is required by any other State or local
agency, sending the Administrator a
copy of that notification will satisfy the
requirements of paragraph (a) of this
section.
5. Subpart A is -amended by adding
5§ 60.14 and 60.15 as follows:
§ 60.14 Modification.
(a) Except as provided under para-
graphs (d), (e) and (f) of this section,
any physical or operational change to
an existing facility which results in an
Increase in the emission rate to the
atmosphere of any pollutant to which a
standard applies shall be considered a
'modification within the meaning of sec-
tion 111 of the Act. Upon modification,
an existing facility shall become an af-
fected facility for each pollutant to
which a standard applies and for which
there Is an increase in the emission rate
• to the atmosphere.
(b) Emission rate shall be expressed as
kg/hr of any pollutant discharged into
the atmosphere for which a standard is
applicable. The Administrator shall use
the following to determine emission rate:
(1) Emission factors as specified in
the latest issue of "Compilation of Air
Pollutant Emission Factors," EPA Pub-
lication No. AP-42, or other emission
.factors determined by the Administrator
to be superior to AP-42 emission factors,
in cases where utilization of emission
factors demonstrate that the emission
level resulting from the physical or op-
erational change will either clearly in-
crease or clearly not increase.
(2) Material balances, continuous
monitor data, or manual emission tests
In cases where utilization of emission
factors as referenced in paragraph (b)
(1) of this section does not demonstrate
to the Administrator's satisfaction
whether the emission level resulting from
the physical or operational change will
either clearly increase or clearly not in-
crease, or where an owner or operator
demonstrates to the Administrator's
satisfaction that there are reasonable
grounds to dispute the result obtained by
the Administrator utilizing emission fac-
tors as referenced in paragraph (b)(l)
of this section. When the emission rate
is based on results from manual emission
tests or continuous monitoring systems,
the procedures specified in Appendix C
of this part shall be used to determine
whether an Increase In emission rate has
occurred. Tests shall be conducted under
• such conditions as the Administrator
shall specify to the owner or operator
based on representative performance of
the facility. At least three valid test
runs must be conducted before and at
least three after the physical or opera-
tional change. All operating parameters
which may affect emissions must be held
constant to the maximum feasible degree
for all test runs.
(c) The addition of an affected facility
to a stationary source as an expansion
to that source or as a replacement for
an existing facility shall not by itself
bring within the applicability of this
part any other facility within that
source.
(d) A modification shall not be deemed
to occur if an existing facility undergoes
a physical or operational change where
the owner or operator demonstrates to
the Administrator's satisfaction (by any
of the procedures prescribed under para-
graph (b) of this section) that the total
emission rate of any pollutant has not
increased from all facilities within the
stationary source to which appropriate
reference, equivalent, or alternative
methods, as defined in § 60.2 (s), (t) and
(u), can be applied. An owner or operator
may completely and permanently close
any facility within a stationary source
to prevent an increase in the total emis-
sion rate regardless of whether such
reference, equivalent or alternative
method can be applied, if the decrease
in emission rate from such closure can
be adequately determined by any of the
procedures prescribed under paragraph
(b) of this section. The owner or oper-
ator of the source shall have the burden
of demonstrating compliance with this
section.
(1) Such demonstration shall be in
writing and shall include: (i) The name
and address of the owner or operator.
(ii) The location of the stationary
source.
(iii) A complete description of the ex-
isting facility undergoing the physical
or operational change resulting in an in-
crease in emission rate, any applicable
control system, and the physical or op-
erational change to such facility.
(iv) The emission rates into the at-
mosphere from the existing facility of
each pollutant to which a standard ap-
plies determined before and after the
physical or operational change takes
place, to the extent such information is
known or can be predicted.
(v) A complete description of each
facility and the control systems, if any,
for those facilities within the stationary
source where the emission rate of each
pollutant in question will be decreased
to compensate for the increase in emis-
sion rate from the existing facility un-
dergoing the physical or operational
change.
(vi) The emission rates into the at-
mosphere of the pollutants in question
from each facility described under para-
graph (d) (1) (v) of this section both be-
fore and after the Improvement or in-
stallation of any applicable control
system or any physical or operational
changes to such facilities to reduce emis-
sion rate.
(vii) A complete description of the
procedures and methods used to deter-
mine the emission rates.
(2) Compliance with paragraph (d)
of this section may be demonstrated by
the methods listed in paragraph (b) jOf
this section, where appropriate. Decreas-
es in emissions resulting from require-
ments of a State implementation plan
approved or promulgated under Part 52
of this chapter will not be acceptable.
The required reduction in emission rate
may be accomplished through the instal-
lation or improvement of a control sys-
'tem or through physical or operational
changes to facilities including reducing
the production of a facility or closing a
facility. • .
<3> Emission rates established for the
existing facility which is undergoing a
physical or operational change resulting
in an increase in the emission rate, and
established for the facilities described
under paragraph (dXIXv) of this sec-
tion shall become the baseline for deter-
mining whether such facilities undergo
a modification or are in compliance with
standards.
(4) Any emission rate in excess of that
rate established under paragraph'(d>
(3) of this section shall be a violation,of
these regulations except as otherwise
provided in paragraph (e) of this sec-
tion. However, any owner or operator
electing to demonstrate compliance un-
der this- paragraph (d) must apply to
the Administrator to obtain the use of
any exemptions under paragraphs (e)
(2), (e)(3), and (e) (4) of this section.
The Administrator will grant such ex-
emption only if, in his judgment, the
compliance originally demonstrated un-
der this paragraph will not be circum-
vented.or nullified by the utilization .of
the exemption. '
(5> The Administrator may require
the use of continuous monitoring devices
and compliance with necessary reporting
procedures for each facility described'in
paragraph (dXIXiii) and (dXIXv) of
this section.
(e) The following shall not, by them-
selves, be considered modifications under
this part:
(1) Maintenance, repair, and replace-
ment which the Administrator deter-
mines to be routine for a source category,
subject to the provisions of paragraph
(c) of this section and 5 60.15.
(2) An increase in production rate of
an existing facility. If that increase can
be accomplished without a capital ex-
penditure on the stationary source con-
taining that facility.
(3) An increase in the hours of opera-
tion. •
(4> Use of an alternative fuel or raw
material if, prior to the date any stand-
ard under this part becomes applicable
to that source type, as provided by 8 60.1,
the existing facility was designed to ac-
commodate that alternative use. A
facility shall be considered to be designed
to accommodate an alternative fuel or
raw material If that use could be accom-
plished under the facility's construction
FEDERAL REGISTER, VOL. 40. NO. 242—TUESDAY. DECEMHFB 16 1975
IV-116
-------
58420
RULES AND REGULATIONS
specifications, as amended, prior to the
change. Conversion to coal required for
energy considerations, as specified In sec-
tion U9(d>(5> of the Act, shall not be
considered a modification.
(5) The addition or use of any system
or device whose primary function Is the
reduction of air pollutants, except when
nn emission control system Is removed
or Is replaced by a system which the Ad-
ministrator determines to be less en-
vironmentally beneficial.
(6) The relocation or change In
ownership of an existing facility.
(f) Special provisions set forth under
an applicable subpart of this part shall
supersede any conflicting provisions of •
this section.
(g) Within 180 days of the comple-
tion of any physical or operational
change subject to the control measures
specified in paragraphs (a) or (d) of
this section, compliance with all appli-
cable standards must be achieved.
§ 60.15 Reconstruction.
(a) An existing facility, upon recon-
struction, becomes an affected facility,
Irrespective of any change In emission
rate.
(b) "Reconstruction" means the re-
placement of components of an existing
facility to such an extent that:
(1) The fixed capital cost of the new
components exceeds 50 percent of the
fixed capital cost that would be required
to construct a comparable entirely new
facility, and
(2) It Is technologically and econom-
ical!:; feasible to meet the applicable
standards set forth In this part.
(c) "Fixed capital cost" means the
capital needed to provide all the de-
preciable components.
(d) If an owner or operator of an
existing facility proposes to replace com-
ponents, and the fixed capital cost of the
new components exceeds 50 percent of
the fixed capital cost that wouW be re-
quired to construct a comparable en-
tirely new facility, he shall notify the
Administrator of the proposed replace-
ments. The notice must be postmarked
60 days (or as soon as practicable) be-
fore construction of the replacements Is
commenced and must Include the fol-
lowing Information:
(1) Name and address of the owner
or operator.
(2) The location of the existing facil-
ity.
(3) A brief description of the existing
facility and the components which are to
be replaced,
(4) A description of the existing air
pollution control equipment and the
proposed sir pollution control equip-
ment.
(5) An estimate of the fixed capital
cost of the replacements and of con-
structing a comparable entirely new
facility.
(6) The estimated life of the existing
facility after the replacements.
(7) A discussion of any economic or
technical limitations the facility may
have in complying with the applicable
standards of performance after the pro-
posed replacements. . .
(e) The Administrator will deter-
mine, within 30 days of the receipt of the
notice required by paragraph (d) of this
section and any additional information
he may reasonably require, whether the
proposed replacement constitutes re-
construction.
(f) The Administrator's determination
under paragraph (e) shall be based on:
(1) The fixed capital cost of the re-
placements In comparison to the fixed
capital cost that would be required to
construct a comparable entirely new
facility;
(2) The estimated life of the facility
after the replacements compared to the .
life of a comparable entirely new facility;
(3) The extent to which the compo-
nents being replaced cause or contribute
to the emissions from the facility: and
(4) Any economic or technical limita-
tions on 'compliance with applicable
standards of performance which are in-
herent in the proposed replacements.
(g) Individual subparts of this part
may Include specific provisions which
refine and delimit the concept of recon-
struction set forth in this section.
6. Part 60 Is amended by adding Ap-
pendix C as follows:
ArrKNDix C—DETERMINATION or EMISSION BAT*
CHANGE
1. Introduction.
1.1 The following method shall be used to determine
whether a physical or operational change to an eilsllng
facility resulted In an Increase In the emission rate to the
atmrsphe.re. The method used Is the Student's t test,
commonly used to moko Inferences from small samples.
5. Data.
2.1 Each emission test shall consist of n rans (usually
three) which produce n emission rates. Thus two sots of
emission rates are generated, one before and one after the
change the two sets being of equal slie.
2.2 When using manual emission tnsta, eicept as pro-
vided In } CO.S(h) of tills p.irt, the reference methods of
Appendix A to this part shall he used In accordance with
the procedures specified in the applicable subpart both
before and after the change to obtain the data.
2.3 Whenustngcnntinuous monitors, thcfacllltyshallh«
operated as If a manun) emission tost were being per-
formed. Valid data using the averaging time which would
be romilred If a manual emission test wore being con-
ductor] shall be used.
3. Procedure.
3.1 Subscripts a and b denote precliange and post-
change respectively.
3.2 Calculate the arithmetic mean emission rate, E, for
each set of data using Equation I.
3.4 Calculate the pooled estimate, fl^ natof
Uon 3.
... +E.
where:
Ei - Emission rate for the f tb run;
B-numberof runs
8.3 Calculate the sample variance, S>, for each set of
date using Equation X
(-1
/ • \l /
-(s»o /•
\i-i //
7:. and Of. where f Is the critical value of
f obtained from Table 1, then with 85% confidence the
difference between fc'i and /?, Is significant, and an la.
crease In emission rate to tbe atmosphere has occurred.
(D
f (SS
TABLE 1
COTtfi-
tenet
Drgree of freedom (n.+m— 2): level)
2 ............................................. i»20
3 ........................................ ____ Z353
4 .............. . .................... ; ......... I 132
n ........................................... _ 1015
8 ............................................. L943
7 .......................... ...... ............. L885
8..... ........................................ L8«0
For greater than 8 degrees of freedom, see any standard
statistical handbook or teiL
(.1 Assume the two performance testa produced the
following set of data:
Testa,-
Run 1. 100.
Run 2. 95..
KunJ. 110.
Testb
115
. 120
.._:' 125
6.2 Using Equation 1—
_ _10O+95_+nO_
*~ 3
_ ^115 f 120+125^
* 3
6.3 Using Equation 2—
'102
loft
120
(100-102)*+ (95-102)'+ (110-102)'
3-1
-=58.5
8,'
(115-120)'+(120-120)'+(125-120)'
= 3-1
«=25
5.4 Using Equation 3—
_ r(3-1)'(58.5)+ (3-1) (25)1'" . R
5'=|_ 3 + 3=2 J =6'46
= 3.412
5.5 Using Equation 4—
120-102
1 =
6.46 i+i
5.« Since (m+ni-2) =4, f-2.132 (from Table 1). Thus
dnee Of tbe difference In tbe values of E. and £'> b
tignlflcant, and there has been an Increase In emission
rate to tbe atmosphere.
ft. Gmtlnuout Monitoring Data.
ft.1 Hourly averages from continuous monitoring de-
vices where available, should be used as data points and
the above procedure followed.
(Bees. Ill and 114 of the Clean Air Act, as amended by
«ee. 4(a) of Pub. L. 91-S04, 84 Btftt 1678 (42 U.S.C. lS57o-
«. 18S7C-8))
(2) [PR Doc.76-33612 Piled 13-16-76;8:45 am]
FEDERAL REGISTER, VOL. 40, NO. 242—TUESDAY, DECEMIU U, 1*75
IV-117
-------
RULES AND REGULATIONS
23 (FRL471-8)
PART 60—STANDARDS OF PERFORMANCE
FOR NEW STATIONARY SOURCES
Emission Monitoring Requirements and Re-
visions to Performance Testing Methods;
Correction
In FR Doc. 75-26565 appearing at page •
46250 in Uie FEDEHAL REGISTER of October
6, 1975, the following changes should be
made in Appendix B:
1. On page 462CO. paragraph 4.3, line'
21 is corrected to read as follows:
log (1-0,)=(!,/!.) log (!-<),•>
2. On page 462G3, paragraph 4.1, line 8
is corrected to read as follows:
of an air preheater in a steam generating
3. On page 46269, paragraph 7.2.1, the
definition of C.I.w Is corrected to read
as follows:
C.I.u,=95 percent confidence interval
estimates of toe average mean value.
Dated: December 16,1975.
ROGER STRELOW,
Assistant Administrator for
Air and Waste Management.
|F'R Doc.75-34514 Filed 12-19-76:8:45 am I
[FRL 423-7)
PART 60—STANDARDS OF PERFORM-
ANCE FOR NEW STATIONARY SOURCES
Emission Monitoring Requirements and Re-
visions to Performance Testing Methods
Correction
In FR Doc. 75-26565, appearing at page
46250 in the issue for Monday, October 6,
1975, the following changes should be
made:
1. In the first paragraph on page
46250, the words "reduction, and report-
ing requirements" should be inserted im-
mediately following the eighth line.
2. In the seventh from last line of the
first full paragraph on page 46254, the
parenthetical phrase should read, "Octo-
ber 6, 1975".
3. In the second line of the second full
paragraph on page 4.6254, the next to
FEDEBA1 MHMfTIX, VOL 4», HO. *4e—MON0*Y.
24
SUSCHAPTER C—AIR PROGRAMS
IFRL
last word, now reading "capacity", should
read "opacity".
4. In paragraph (c)(2)(ili) of } 60.13
on page 46255, the parenthetical phrase
"(date of promulgation" should read,
"October 6, 1975".
5. In 8 60.13, the paragraphs desig-
nated (g)(l) and (g)(l)(i) through
(ix) on page 46256 should be designated
paragraph (1) and (i> 1 through (9).
6. In the second line of the formula
in paragraph
-------
RULES AND REGULATIONS
25
| FRL 477-7]
SUBCHAPTER C—AIR PROGRAMS
PART 60—STANDARDS OF PERFORMANCE
FOR NEW STATIONARY SOURCES
Delegation of Authority to the State of
, Michigan
Pursuant to the delegation of au-
thority to implement and enforce the
standards of performance for new sta-
tionary sources (NSPS) to the State of
Michigan on November 5, 1975, EPA is
today amending 40 CFR 60.4 Address, to
reflect this delegation.1 The amended
5 60.4, which adds the address of the Air
Pollution Control Division, Michigan De-
partment of Natural Resources to that
list of addresses to which all reports,
requests,. applications, submittals, and
communications to the Administrator
pursuant to this part must be sent, is
•set forth below*
,The Administrator finds good cause for
foregoing prior public notice and for
making this rulemaking effective im-
mediately in that it is an administrative
change and not one of substantive con-
tent. No additional substantive burdens
are imposed on the parties affected. The
delegation which is reflected by this ad-
wjnistrative amendment was effective on
November 5, 1975, and it serves no pur-
pose to delay the technical change of this
addition of the State address to the Code
of Federal Regulations.
26
> A Notice announcing this delegation Is
published in the Notices section of this Issue.
This rulemaking. is effective immedi-
ately, and is issued under the authority
of section 111 of the Clean Air Act, as
amended. 42 U.S.C. 1857c-6.
Dated: December 31, 1976.
STANLEY W. LEGRO,
Assistant Administrator
for Enforcement.
Part 60 of Chapter I, Title 40 of the
Code of Federal Regulation is amended
as follows: ...
, 1. In § 60.4, paragraph (h) is amended
by revising paragraph (b) X, to read as
follows:
60.4 Address.
• * * • «
IFRL 447-81
(b) * * *
' (A)-(W) • • •
(X)—State of Michigan, Air Pollution
Control Division, Michigan Department of
Natural Resources, Stevens T. Mason Build-
ing, 8th Floor, Lansing, Michigan 48926
• * • . • »
[PR Doc.76-847 Filed 1-12-76:8:45 am]
FEDERAL REGISTER, VOL. 41, NO. I-
-TUESDAY, JANUARY 13, 1976
[FRL 483-7)
PART 60 STANDARDS OF PERFORM-
ANCE FOR NEW STATIONARY SOURCES
Coal Preparation Plants
On October 24. 1974 (39 FR 37933).
under section 111 of the Cle&n Air Act,
as amended, the Environmental Protec-
tion Agency (EPA) proposed standards
of performance for new and modified
coal preparation plants. Interested par-
ties were afforded an opportunity to par-
ticipate In the rulemaking by submitting
written comments. Twenty-seven com-
ment letters were received; six from coal
companies, four from Federal agencies,
four from steel companies, four from
electric utility companies, three from
State and local agencies, three from coal
industry associations and three from
other interested parties.
Copies of the comment letters and a
supplemental volume of background in-
formation which contains a summary
of the comments with EPA's responses
are available for public inspection and
copying at the U.S. Environmental Pro-
tection Agency, Public Information Ref-
erence Unit, Room 2922, 401 M Street,
S.W., Washington, D.C. 20460. In addi-
tion, the supplemental volume of back-
ground Information which contains cop-
ies of the comment summary with EPA's
responses may be obtained upon written
request from the EPA Public Informa-
tion Center (PM-215), 401 M Street
S.W.. Washington. D.C. 20460 (specify
Background Information for Standards
of Performance: Coal Preparation
Plants, Volume 3: Supplemental Infor-
mation) . The comments have been care-
fully considered, and where determined
by the Administrator to be appropriate,
changes have been made to the proposed
regulations and are incorporated In the
regulations promulgated herein.
The bases for the proposed standards
are presented in "Background Informa-
tion for Standards of Performance: Coal
Preparation Plants" (EPA 450/2-74-02la,
b). Copies of this document are available
on request from the Emission Standards
Protection Agency, Research Triangle
and Engineering Division, Environmental
Park, North Carolina 2,7711, Attention:
Mr. Don R. Goodwin.
Summary of Regulation. The promul-
gated standards of performance regulate
particulate matter emissions from coal
preparation and handling facilities proc-
essing more than 200 tons/day of bitu-
minous coal (regardless of their location)
as follows: (1) emissions from thermal
dryers may not exceed 0.070 g/dscm
(0.031 gr/dscf) and 20% opacity, (2)
emissions from pneumatic coal cleaning
equipment may not exceed 0.040 g/dscm
(0.018 gr/ dscf) and 10% opacity, and
(3) emissions from coal handling and
storage equipment (processing non-
bituminous as well as bituminous coal)
may not exceed 20% opactity.
Significant Comments and Revisions to
the Proposed Regulations. Many of the
comment letters received by EPA con-
tained multiple comments. These are
summarized as follows with discussions of
any significant differences between the
proposed and promulgated regulations.
1. Applicability.—Comments were re-
ceived noting that the proposed stand-
ards would apply to any coal handling
operation regardless of size and would
require even small tipple operations and
domestic coal distributors to comply with
the proposed standards for fugitive
emissions. In addition, underground
mining activities may have been inad-
vertently included under the proposed
standards. EPA did not intend to regu-
late either these small sources or under-
ground mining activities. Only sources
which break, crush, screen, clean, or dry
large amounts of coal were intended to be
covered. Sources which handle large
amounts of coal would include coal han-
dling operations at sources such as barge
loading facilities, power plants, coke
ovens, etc. as well as plants that pri-
marily clean and/or dry coal. EPA con-
cluded that sources not Intended to be
covered by the regulation handle less
than 200 tons/day; therefore, the regu-
lation promulgated herein exempts such
sources.
Comments were received questioning
the application of the standards to
facilities processing nonbituminous coals
(including lignite). As was stated in the
preamble to the proposed regulation, it
is intended for the standards to have
broad applicability when appropriate. At
the time the regulation was proposed.
EPA considered the parameters relating
to the control of emissions from thermal
FEDERAL REGISTER, VOL. 41, NO. 10—THURSDAY, JANUARY 15, 1976
IV-119
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RULES AND REGULATIONS
2233
dryers to be sufficiently similar, whether
bituminous or nonbituminous coal was
being dried. Since the time of proposal,
EPA has reconsidered the application of
standards to the thermal drying of non-
bituminous coal. It lias concluded that
such application is not prudent in the
absence of specific data demonstrating
the similarity of the drying character-
istics and emission control character-
istics to those of bituminous coal. There
p.re currently very few thermal dryers or
pneumatic air cleaners processing non-
bituminous fuels. The facilities tested
by EPA to demonstrate control equip-
ment representative of best control tech-
nology were processing bituminous coal.
Since the majority of the EPA test data
.and other information used to develop
the standards are based upon bituminous
coal processing, the particulate matter
standards for thermal dryers and pneu-
matic coal cleaning equipment have been
revised to apply only to those facilities
processing bituminous coal.
The opacity standard for control of
fugitive emissions is applicable to non-
bituminous as well as bituminous coal
since nonbituminous processing facili-
ties will utilize similar equipment for
transporting, screening, storing, and
loading coal, and the control techniques
applicable for minimizing fugitive par-
ticulate matter emissions will be the
same regardless of the type of coal proc-
essed. Typically enclosures with some
type of low energy collectors are utilized.
The opacity of emissions can also be re-
duced by effectively covering or sealing
the process from the atmosphere so that
any avenues for escaping emissions are
small. By minimizing the number and
the dimensions of the openings through
which fugitive emissions can escape, the
opacity and the total mass rate of emis-
sions can be reduced independently of
the air pollution control devices. Also,
water sprays have been demonstrated to
be very effective for suppressing fugitive
emissions and can be used to control even
the most difficult fugitive emission prob-
lems. Therefore, the control of fugitive
emissions at all facilities will be required
since there are several control techniques
that can be applied regardless of the
type of coal processed.
2. Thermal dryer standard.—One com-
mentator presented data and calcula-
tions which indicated that because of the
large amount of fine particles in the coal
his company processes, compliance with
the proposed standard would require the
application of a venturl scrubber with
a pressure drop of 50 to 52 Inches of water
gage. The proposed standard was based
on the application of a venturi scrubber
with a pressure drop of 25 to 35 inches.
EPA thoroughly evaluated this comment
and concluded that the commentator's
calculations and extrapolations could
have represented the actual situation.
Rather than revise the standard on the
basis of the commentator's estimates,
EPA decided to perform emission tests at
a plant which processes the coal under
Question. The plant tested is controlled
with a venturl scrubber and was operated
at a pressure drop of 29 Inches during
the emission tests. These tests showed
emissions of 0.080 to 0.134 g/dscm (0.035
to 0.058 gr/dscf). These results are
numerically greater than the proposed
standard; however, calculations indicate
that if the pressure drop were increased
from 29 inches to 41 inches, the proposed
standard would be achieved. Supplemen-
tal information regarding estimates of
emission control needed to achieve the
mass standard is contained in Section II,
Volume 3 of the supplemental back-
ground information document.
Since the cost analysis of the proposed
standard was based on a venturi scrubber
operating at 25 to 35 inches venturi pres-
sure loss, the costs of operating at higher
pressure losses were evaluated. These re-
sults indicated that the added cost of
controlling pollutants to the level of the
proposed standard is only 14 cents per
ton of plant product even if a 50 Inch
pressure loss were used, and only five
cents per ton in excess of the average
control level required by state regulations
in the major coal producing states. In
comparison to the $18.95 per ton deliv-
ered price of U.S. coal in 1974 and even
higher prices today, a maximum five
cents per ton economic impact attribut-
able to these regulations appears almost
negligible. The total Impact of 14 cents
per ton for controlling particulate matter
emissions can easily be passed along to
the customer since the demand for
thermal drying due to freight rate sav-
ings, the elimination of handling prob-
lems due to freezing, and the needs of
the customer's process (coke ovens must
control bulk density and power plants
must control plugging of pulverizers) will
remain unaffected by these regulations.
Therefore, the economic impact of the
standard upon thermal drying will not
be large and the Inflationary impact of
the standard on the price of coal will be
insignificant (one percent or less). Prom
the standpoint of energy consumption,
the power requirements of the air ppllu-
tion control equipment are exponentially
related to the control level such that a
level of diminishing return is reached.
Because the highest pressure loss that
has been demonstrated by operation of
a venturl scrubber on a coal dryer is
41 inches water gage, which is also the
pressure loss estimated by a scrubber
vendor to be needed to achieve the 70
mg/dscm standard, and because energy
consumption increases dramatically at
lower control levels «70 mg/dscm), a
particulate matter standard lower than
70 mg/dscm was not selected. At the 70
mg/dscm control level, the trade-off be-
tween control of emissions at the thermal
dryer versus the increase in emissions at
the power plant supplying the energy is
favorable even though the mass quantity
of all air pollutants emitted by the power
plant (SO. NO», and particulate matter)
are compared only to the reduction in
thermal dryer particulate matter emis-
sions. At lower than 70 mg/dscm, this
trade-off is not as favorable due to the
energy requirements of venturi scrubbers
at higher pressure drops. For this source,
alternative means of air pollution control
have not been fully demonstrated. Hav-
ing considered all comments on the par-
ticulate matter regulation proposed for
thermal dryers, EPA finds no reason suf-
ficient to alter the proposed standard of
70 mg/dscm except to restrict its ap-
plicability to thermal dryers processing
bituminous coal.
3. Location of thermal drying sys-
tems.—Comments were received on the
applicability of the standard for power
plants with closed thermal drying sys-
tems where the air used to dry the coal is
also used in the combustion process. As
Indicated in J 60.252(a), the standard is
concerned only with effluents which are
discharged into the atmosphere from the
drying equipment. Since the pulverized
coal transported by heated air is charged
to the steam generator in a closed system,
there is no discharge from the dryer di-
rectly to the atmosphere, therefore, these
standards for therma'l dryers are not ap-
plicable. Effluents from steam, generators
are regulated by standards previously
promulgated (40 CFR Part 60 subpart
D). However, these standards do apply
to all bituminous coal drying operations
that discharge effluent to the atmosphere
regardless of their physical or geograph-
ical location. In additiona to thermal
dryers located in coal preparation plants,
usually in the vicinity of the mines, dry-
ers used to preheat coal at coke ovens are
alsoregulated by these standards. These
coke oven thermal dryers used for pre-
heating are similar in all respects, in-
cluding the air pollution control equip-
ment, to those used In coal preparation
plants.
4. Opacity standards.—The opacity
standards for thermal dryer and pneu-
matic coal cleaners were reevaluated as
a result of revisions to Method 9 for con-
ducting opacity observations (39 FB
39872). The opacity stndards were pro-
posed prior to the revisions of Method 9
and were not based upon the concept of
averaging sets of 24 observations for six-
minute periods. As a result, the proposed
standards were developed in relation to
the peak emissions of the facility rather
than the average emissions of six-minute
periods. The opacity data collected by
EPA have been reevaluated in accordance
with the revised Method 9 .procedures,
and opacity standards for thermal dry-
ers and pneumatic coal cleaners have
been adjusted to levels consistent with
these new procedures. The opacity stand-
ards for thermal dryers and pneumatic
coal cleaners have been adjusted from 30
and 20 percent to 20 and 10 percent
opacity, respectively. Since the proposed
standards were based upon peak rather
than average opacity, the revised stand-
ards are numerically lower. Each of these
levels is justified based primarily upon
six-minute averages of EPA opacity ob-
servations. These data are contained in
Section in* Volume 3 of the supplemental
background information document.
5. Fugitive emission monitoring.—
Several commentators identified some
difficulties with the proposed procedures
for monitoring the surface moisture of
thermally dried coal. The purpose of the
proposed requirement was to determine
the probability of fugitive emissions oc-
curing from coal handling operation*
FEDERAL REGISTER, VOL. 41, NO. 10—THURSDAY, JANUARY 15, 1976
IV-120
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2231
RULES AND REGULATIONS
and to estimate their extent. The com-
mentators noted that the proposed
A.S.T.M. measurement methods are diffi-
cult and cumbersome procedures not
typically used by operating facilities.
Also, It was noted that there Is too little
uniformity of techniques within Industry
for measuring surface moisture to spe-
cify a general method. Secondly, esti-
mation of fugitive emissions from such
data may not be consistent due to differ-
ent coal characteristics. Since the opac-
ity standard promulgated herein can
readily be utilized by enforcement per-
sonnel, the moisture monitoring require-
ment Is relatively unimportant. EPA has
therefore eliminated this requirement
from the regulation.
6. Open storage piles.—The proposed
regulation applied the fugitive emission
standard to coal storage systems, which
were defined as any facility used to store
coal. It was EPA's intention that this
definition refer to some type of structure
such as a bin, silo, etc. Several com-
mentators objected to the potential ap-
plication of the fugitive emission stand-
ard to open storage piles. Since the
fugitive emission standard was not de-
veloped for application to open storage
piles, the regulations promulgated here-
in clarifies that open storage piles of coal
are not regulated by these standards.
7. Thermal dryer monitoring equip-
ment.—A number of commentators felt
that important variables were not being
considered for monitoring venturi scrub-
ber operation on thermal dryers. The
proposed standards required monitoring
the temperature of the gas from the
thermal dryer and monitoring the
venturi scrubber pressure loss. The
promulgated standard requires, in addi-
tion to the above parameters, monitor-
ing of the water supply pressure to the
venturi scrubber. Direct measurement
of the water flow rate was considered
but rejected due to potential plugging
problems as a result of solids typically
found In recycled scrubber water. Also,
the higher cost of a flow rate meter in
comparison to a simpler pressure moni-
toring device was a factor in the selec-
tion of a water pressure monitor for
verifying that the scrubber receives ade-
quate water for proper operation. This
revision to the regulations will insure
monitoring of major air pollution control
device parameters subject to variation
which could go undetected and unnoticed
and could grossly affect proper opera-
tion of the control equipment. A pressure
sensor, two transmitters, and a two pen
chart recorder for monitoring scrubber
venturi pressure drop and water supply
pressure, which are commercially avail-
able, will cost approximately two to three
thousand dollars Installed for each
thermal dryer. This cost is only one-
tenth of one percent of the total invest-
ment cost of a 500-ton-per-hour thermal
dryer. The regulations also require moni-
toring of the thermal dryer exit tem-
perature, but no added cost will result
because this measurement system Is
normally supplied with the thermal dry-
ing equipment and Is used as a control
point for the process control system.
Effective, date.—In accordance with
section 111 of the Act, as amended, these
regulations prescribing standards of
performance for coal preparation plants
are effective on January 15, 1976, and
apply to thermal dryers, pneumatic coal
cleaners, coal processing and conveying
equipment, coal storage systems, and
coal transfer and loading systems, the
construction or modification of which
was commenced after October 24, 1974.
Dated: January 8, 1976.
RUSSELL E. TRAIN.
Administrator.
Part 60 of Chapter I of Title 40 of the
Code of Federal Regulations is amended
as follows:
1. The table of contents is amended by
adding subpart Y as follows:
• « 0 0 •
Subpart V—Standards of Performance for Coal
Preparation Plants
Sec.
60.250 Applicability and designation of
affected facility.
60.251 Definitions.
60.252 Standards for participate matter.
60.253 Monitoring of operations.
60.254 Test methods and procedures.
AUTHORITY: Sees. Ill and 114 of the Clean
Air Aot, as amended by sec. 4(6) of Pub. L.
91-304, 84 Stat. 1678 (42 U.S.C. 1857c-«, 1867
c-9).
2. Part 60 is amended by adding sub-
part Y as follows:
0 O o « «
Subpart Y—Standards of Performance for
Coal Preparation Plants
§ 60.250 Applicability and designation
of affected facility.
The provisions of this subpart are
applicable to any of the following af-
fected facilities in coal preparation plants
which process more than 200 tons per
day: thermal dryers, pneumatic coal-
cleaning equipment (air tables), coal
processing and conveying equipment (in-
cluding .breakers and crushers), coal
storage systems, and coal transfer and
loading systems.
§ 60.251 Definitions.
As used in this subpart. all terms not
defined herein have the meaning given
them in the Act and in subpart A of this
part.
(a) "Coal preparation plant" means
any facility (excluding underground
mining operations) which prepares coal
by one or more of the following proc-
esses: breaking, crushing, screening, wet
or dry cleaning, and thermal drying.
(b) "Bituminous coal" means solid fos-
sil fuel classified as bituminous coal by
A.S.T.M. Designation D-388-66.
(c) "Coal" means all solid fossil fuels
classified as anthracite, bituminous, sub-
bituminous, or lignite by AJ5.T.M. Des-
ignation D-388-66.
(d) "Cyclonic flow" means a splraling
movement of exhaust gases within a duct
or stack.
(e) "Thermal dryer" means any fa-
cility In which the moisture content of
bituminous coal is reduced by eontacG
with a heated gas stream which is ex-
hausted to. the atmosphere.
(f) "Pneumatic coal-cleaning equip-
ment" means any facility which classifies
bituminous coal by slza or separates bi-
tuminous coal from refuse by application
of air stream (s).
(g) "Coal processing and conveying
equipment" means any machinery used
to reduce the size of coal or to separate
coal from refuse, and the equipment used
to convey coal to or remove coal and
refuse from the machinery. This In-
cludes, but Is not limited to, breakers,
crushers, screens, and conveyor belts.
(h) "Coal storage system" means any
facility used to store coal except for open
storage piles.
(i) "Transfer and loading system"
means any facility used to transfer and
load coal for shipment.
§ 60.252 Standards for purticulalc mnt-
tor.
.(a) On and after the date on which
the performance test required to be con-
ducted by § 60.8 is completed, an owner
or operator subject to the provisions of
this subpart shall not cause to be dis-
charged Into the atmosphere from any
thermal dryer gases which:
(1) Contain partlculate matter in ex-
cess of 0.070 g/dscm (0.031 gr/dscf).
(2) Exhibit 20 percent opacity or
greater.
(b) On and after the date on which the
performance test required to be con-
ducted by § 60.8 Is completed, an owner
or operator subject to the provisions of
this subpart shall not cause to be dis-
charged into the atmosphere from any
pneumatic coal cleaning equipment,
gases which:
(1) Contain particulate matter in ex-
cess of 0.040 g/dscm (0.018 gr/dscf).
(2) Exhibit 10 percent opacity or
greater.
(c) On and after the date on which
the performance test required to be con-
ducted by § 60.8 is completed, an owner
or operator subject to the provisions of
tliis subpart shall not cause to be dis-
, charged Into the atmosphere from any
coal processing and conveying equip-
ment, coal storage system, or coal trans-
fer and loading system processing coal,
gases which exhibit 20 percent opacity
or greater.
§ 60.253 Monitoring of operations.
fa) The owner or operator of any ther-
mal dryer shall Install, calibrate, main-
tain, and continuously operate monitor-
ing d ev i ces as foil ows:
(DA monitoring device for the meas-
urement of the temperature of the gas
stream at the exit of the thermal dryer
on a continuous basis. The monitoring
device Is to be certified by the manu-
facturer to be accurate within ±3° Fahr-
enheit.
(2) For affected facilities that use ven-
turi scrubber emission control equip-
ment:
(1) A monitoring device for the con-
tinuous measurement of the pressure loss
through the venturi constriction of the
FEDERAL REGISTER, VOL. 41, NO. 10—THUQSDAY, JANUADV 15, 1976
IV-121
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control equipment. The monitoring de-
vice is to be certified by the manufac-
turer to be accurate within ±1 Inch
water gage.
(ii) A monitoring device for the con-
tinuous measurement of the water sup-
ply pressure to the control equipment.
The monitoring device is to be certified
by the manufacturer to be accurate with-
in ±5 percent of design water supply
pressure. The pressure sensor or tap must
be located close to the water discharge
point. The Administrator may be con-
sulted for approval of alternative loca-
tions.
(b) All monitoring devices under para-
graph (a) of this section are to be recali-
brated annually in accordance with pro-
cedures under § 60.13(b) (3) of this part.
g 60.254 Test methods and procedures.
(a) The reference methods in Ap-
pendix A of this part, except as provided
In § 60.8(b). are used to determine com-
pliance with the standards prescribed in
{ 60.252 as follows:
(1) Method 5 for the concentration of
particulate matter and associated .mois-
ture content,
(2) Method 1 for sample and velocity
traverses,
(3) Method 2 for velocity and volu-
metric flow rate, and
(4) Method 3 for gas analysis.
(b) For Method 5, the sampling time
for each run is at least 60 minutes and
the minimum sample volume is 0.85 dscm
(30 dscf) except that shorter sampling
times or smaller volumes, when necessi-
tated by process variables or other fac-
tors, may be approved by the Adminis-
trator. Sampling is not to be started until
30 minutes after start-up and is to be
terminated before shutdown procedures
commence. The owner or operator of the
affected facility shall eliminate cyclonic
flow during performance tests in a man-
ner acceptable to the Administrator.
(c) The owner or operator shall con-
struct the facility so that particulate
emissions from thermal dryers or pneu-
matic coal cleaning equipment can be
accurately determined by applicable test
methods and procedures under para-
graph (a) of this section.
[FR Doc.76-1240 Filed 1-14-76:8:45 am)
FEDERAL REGISTER, VOL. 41, NO. 10—THURSDAY, JANUARY 15, 1976
IV-122
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2332
Title 4O— Protection of Environment
CHAPTER I—ENVIRONMENTAL
PROTECTION AGENCY
SUBCHAPTER C—AIR PROGRAMS
[FRL 452-3)
PART 60—STANDARDS OF PERFORMANCE
FOR NEW STATIONARY SOURCES
Primary Copper, Zinc, and Lead Smelters
On October 16, 1974 (39 FR 37040),
pursuant to section 111 of the Clean Air
Act, as amended, the Administrator pro-
posed standards of performance for new
and modified sources within three -;ate-
goriesof stationary sources: (1) primary
copper smelters, (2) primary zinc smelt-
ers, and (3) primary lead smelters. The
Administrator also proposed amend-
ments to Appendix A, Reference
Methods, of 40 CFR Part 60.
Interested persons representing; in-
dustry, trade associations, environmental
groups, and Federal and State govern-
ments participated In the rulemaking by
sending cpmments to the Agency. Com-
mentators submitted 14 letters contain-
ing eighty-five comments. Each of these
comments has been carefully considered
and where determined by the Adminis-
trator to be appropriate, changes have
been made to the proposed regulations
which are promulgated herein.
The comment letters received, a sum-
mary of the comments contained in these
letters, and the Agency's responses to
these comments are available for public
Inspection at the Freedom of Information
Center, Room 202 West Tower, iOl M
Street, S.W., Washington, D.C. Copies
of the comment summary and the
Agency's responses may be obtained by
writing to the EPA Public Information
Center (PM-215), 401 M Street. S.W.,
Washington, D.C. 20460, and requesting
the Public Comment Summary—Primary
Copper, Zinc and Lead Smelters.
The bases for the proposed standards
are presented In "Background Informa-
tion for New Source Performance Stand-
ards: Primary Copper, Zinc and Lead
Smelters, Volume 1, Proposed Stand-
ards" (EPA-450/2-74-002a) and "Eco-
nomic Impact of New Source Perform-
ance Standards on the Primary Copper
Industry: An Assessment" 'EPA Con-
tract No. 68-02-1349—Task 2). Copies
of these documents are available on re-
quest from the Emission Standards and
Engineering Division, Environmental
Protection Agency, Research Triangle
Park, North Carolina 27711. Attention:
Mr. Don R. Goodwin.
SUMMARY OF REGULATIONS
The promulgated standards of per-
formance for new and modified primary
copper smelters limit emissions of par-
tlculate matter contained In the gases
discharged Into the atmosphere from
dryers to 50 mg/dscm (0.022 gr/dscf). In
addition, the opacity of these gases Is
limited to 20 percent.
Emissions of sulfur dioxide contained
In the gases discharged Into the atmos-
phere from roasters, smelting furnaces
and copper converters are limited to
RUliS AND REGULATIONS
0.065 percent by volume (650 parts per
million) averaged over a six-hour period.
Reverberatory smelting furnaces at pri-
mary 'copper smelters which process an
average smelter charge containing a high
level of volatile impurities, however, are
exempt from this standard during those
periods when such a charge is processed.
A high level of volatile Impurities is de-
fined to be more than 0.2 weight percent
arsenic, 0.1 weight percent antimony, 4.5
weight percent lead or 5.5 weight percent
zinc. In addition, where a sulfuric acid
plant is used to comply with this stand-
ard, the opacity of the gases discharged
Into the atmosphere Is limited to 20 per-
cent.
The regulations also require any pri-
mary copper smelter that makes use of
the exemption provided for reverbera-
tory smelting furnaces processing a
charge of high volatile Impurity content
to keep a monthly record of the weight
percent of arsenic, antimony, lead and
zinc contained in this charge. In addi-
tion, the regulations require continuous
monitoring systems to monitor and re-
cord the opacity of emissions discharged
into the atmosphere from any dryer sub-
ject to the standards and the concentra-
tion of sulfur dioxide In the gases dis-
charged Into the atmosphere from any
roaster, smelting furnace, or copper con-
verter subject to the standard. While
these regulations pertain primarily to
sulfur dioxide emissions, the Agency rec-
ognizes the potential problems posed by
arsenic emissions and is conducting stud-
ies to assess these problems. Appropriate
action will be taken at the conclusion of
these studies.
The promulgated standards of per-
formance for new and modified primary
zinc smelters limit emissions of particu-
late matter contained In the gases dis-
charged into the atmosphere from sinter-
ing machines to 50 mg/dscm (0.022 gr/
dscf). The opacity of these gases is
limited to 20 percent.
Emissions of sulfur dioxide contained
in the gases discharged into the atmos-
phere from roasters and from any sinter-
ing machine which eliminates more than
10 percent of the sulfur Initially con-
tained In the zinc sulflde concentrates
processed are limited to 0.065 percent by
volume (650 parts per million) averaged
over a two-hour period. In addition,
where a sulfuric acid plant is used to
comply with this standard, the opacity
of the gases discharged Into the atmos-
phere Is limited to 20 percent.
The regulations also require continu-
ous monitoring systems to monitor and
record the opacity of emissions dis-
charged into the atmosphere from any
sintering machine subject to the stand-
ards, and the concentration of sulfur di-
oxide in the gases discharged into the
atmosphere from any roasters or sinter-
ing machine subject to the standard lim-
iting emissions of sulfur dioxide.
The promulgated standards of per-
formance for new and modified primary
lead smelters limit emissions of particu-
late matter contained In the gases dis-
charged Into the atmosphere from blast
furnaces, dross reverberatory furnaces
and sintering machine discharge ends to
50 mg/dscm (0.022 gr/dscf).The opacity
of these gases is limited to 20 percent.
Emissions of sulfur dioxide contained
In the gases discharged Into the atmos-
phere from sintering machines, electric
smelting furnaces and converters are
limited to 0.065 percent by volume (650
parts per million) averaged over a' two-
hour period. Where a sulfuric acid plant
Is used to comply with this standard, the
opacity of the gases discharged into the
atmosphere is limited to 20 percent.
The regulations also require con-
tinuous monitoring systems to monitor
and record the opacity of emissions dis-
charged Into the atmosphere from any
blast furnace, dross reverberatory fur-
nace, or sintering machine discharge
end subject to the standards, and the
concentration of sulfur dioxide In the
gases discharged Into the atmosphere
from any sintering machine, electric
furnace or converter subject to the
standards.
MAJOR COMMENTS AND CHANGES MADE TO
THE PROPOSED STANDARDS
PRIMARY COPPER SMELTERS
Most of the comments submitted to the
Agency concerned the proposed stand-
ards of performance for primary copper
smelters. As noted in the preamble to the
proposed standards, the domestic copper
smelting industry expressed strong ob-
jections to these standards during their
development. Most of the comments sub-
mitted by the Industry following pro-
posal of these standards reiterated these
objections. In addition, a number of
comments were submitted by State agen-
cies, environmental organizations and
private Individuals, also expressing ob-
jections to various aspects of the pro-
posed standards. Consequently, it is ap-
propriate to review the basis of the pro-
posed standards before discussing the
comments received, the responses to these
comments and the changes made to the
standards for promulgation.
The proposed standards would have
limited the concentration of sulfur di-
oxide contained In gases discharged into
the atmosphere from all new and modi-
fied roasters: reverberatory, flash and
electric smelting furnaces; and copper
converters at primary copper smelters to
650 parts per million. Uncontrolled roast-
ers, flash and electric smelting furnaces,
and copper converters discharge gas
streams containing more than 3','2 per-
cent sulfur dioxide. The cost of control-
ling these gas streams with sulfuric acid
plants was considered reasonable. Re-
verberatory smelting furnaces, however.
normally discharge gas streams contain-
ing less than 3\'2 percent sulfur dioxide.
and the cost of controlling these gas
streams through the use of various sul-
fur dioxide scrubbing systems currently
available was considered unreasonable
in most cases. It was the Administrator's
conclusion, however, that flash and elec-
tric smelting considered together were
applicable to essentially the full range
of domestic primary copper smelting op-
erations. Consequently, standards were
proposed which applied equally to new
FEDEQAl DEGISTEB, VO1. 11, NO. 10—THURSDAY, JANUAQY 15, 1976
IV-123
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RULES AND REGULATIONS
23.11
flash, electric and revcrberatory smelting
furnaces. The result was standards which
favored construction of new flash and
electric smelting furnaces over new
rcverberatory smelting furnaces.
Most of the Increase In copper produc-
tion over the next few years will probably
result from expansion of existing copper
smelters. Of the sixteen domestic pri-
mary copper smelters, only one employs
flash smelting and only two employ elec-
tric smelting. The remaining tlu'rteen
employ reverberatory smelting, although
one of these thirteen has initiated con-
struction to convert to electric smelting
and another has initiated construction to
convert to a new smelting process re-
ferred to as Noranda smelting. (The No-
randa smelting process discharges a gas
stream of high sulfur dioxide concentra-
tion which is easily controlled at reason-
able costs. By virtue of the definition of
a smelting furnace, the promulgated
standards also apply to Noranda fur-
naces.)
In view of the Administrator's judg-
ment that the cost of controlling sulfur
dioxide emissions from reverberatory
furnaces was unreasonable, the Adminis-
trator concluded that an exemption from
the standards was necessary for existing
reverberatory smelting furnaces, to per-
mit expansion of existing smelters at rea-
sonable costs. Consequently, the pro-
posed standards stated that any physical
changes or changes in the method of
operation of existing reverberatory
smelting furnaces, which resulted in an
increase in sulfur dioxide emissions from
these furnaces, would not cause these
furnaces to be considered "modified"
affected facilities subject to the stand-
ards. This exemption, however, applied
only where total emissions of sulfur
dioxide from the primary copper smelter
In question did not Increase.
Prior to the proposal of these stand-
ards, the Administrator commissioned
the Arthur D. Little Co., Inc., to under-
take an independent assessment of both
the technical basis for the standards and
the potential impact of the standards on
the domestic primary copper smelting in-
dustry. The results of this study have
been considered together with the com-
ments submitted during the public re-
view and comment period in determining
whether the proposed standards should
be revised for promulgation.
Briefly, the Arthur D. Little study
reached the following conclusions:
(1) The proposed standards should
have no adverse impact on new primary
copper smelters processing materials con-
taining low levels of volatile impurities.
(2) The proposed standards could re-
duce the capability of new primary cop-
per smelters located in the southwest U.S.
to process materials of high impurity
content. This impact was foreseen since
the capability of flash smelting to process
materials of high impurity levels was un-
known. Although electric smelting was
considered technically capable of process-
ing these materials, the higher costs as-
sociated with electric smelting, due to the
high cost of electrical power In the south-
west, were considered sufficient to pre-
clude its use in most cases.
This conclusion was subject, however,
to qualification. It applied only to the
southwest (Arizona, New Mexico and west
Texas) and not to other areas of the
United States (Montana, Nevada, Utah
and Washington) where primary copper
smelters currently operate; and It was
not viewed as applicable to large new ore
deposits of high Impurity content which
were capable of providing the entire
charge to a new smelter. The study also
concluded It was impossible to estimate
the magnitude of this potential impact
since it was not possible to predict impur-
ity levels likely to be produced from new
ore reserves.
Although considerable doubt existed as
to the need for a new smelter in the
southwest to process materials of high
impurity levels in the future (essentially
all the Information and data examined
indicated such a need Is not likely to
arise), the Arthur D. Little study con-
cluded it would be prudent to assume new
smelters In the southwest should have
the flexibility to process these materials.
To assume otherwise according to the
study might place constraints on possible
future plans of the American Smelting
and Refining Company.
(3) The proposed standards should
have litUe or no impact on the ability
of existing primary copper smelters to
expand copper production. This conclu-
sion was also subject to qualification. It
was noted that other means of expand-
ing smelter capacity might exist than the
approaches studied and that the pro-
posed standards might or might not in-
fluence the viability of these other means
of expanding capacity. It was also noted
that the 'study assumed existing single
absorption sulfuric acid plants could be
converted to double absorption, but that
individual smelters were not visited and
this conversion might not be possible at
some smelters.
Each of the comment letters received
by EPA contained multiple comments.
The most significant comments, the
Agency's responses to these comments
and the various changes made to the
proposed regulations for promulgation
in response to these comments are dis-
cussed below. ;
(1) Legal autliority under section 111.
Four commentators indicated that the
Agency would exceed its statutory au-
thority under section 111 of the Act by
promulgating a standard of perform-
ance that could not be met by copper
reverberatory smelting furnaces, which
are extensively used at existing domestic
smelters. The commentators believe that
the "best system of emission reduction"
cited In section 111 refers to control
techniques that reduce emissions, and
not to processes that emit more easily
controlled effluent gas streams. The com-
mentators contend, therefore, that a
producer may choose the process that is
most appropriate in his view, and new
source performance standards must be
based on the application of the best
demonstrated techniques of emission re-
duction to that process.
The legislative history of the 1970
Amendments to the Act Is cited by these
commentators as supporting this inter-
pretation of section 111. Specifically
pointed out Ls the fact that the House-
Senate Conference Committee, which
reconciled competing House and Senate
versions of the bill, deleted language
from the Senate bill that would have
granted the Agency explicit authority to
regulate processes. This action, accord-
ing to these commentators, clearly Indi-
cates a CongressionaHntent not to grant
the Agency such authority.
The conference bill, however, merely
replaced the phrase in the Senate bill
"latest available control technology,
processes, operating method or other
alternatives" with "best system of emis-
sion reduction which (taking into ac-
count the cost of achieving such reduc-
tion) the Administrator determines has.
been adequately demonstrated." The use^
of the phrase "best system of emission
reduction" appears to be inclusive of
the terms in the Senate bill. The absence
of discussion in the conference report
on this issue further suggests that no
substantive change was intended by the
substitution of the phrase "best system
of emission reduction" for the phrase
"latest available control technology.
processes, operating method or other al-
ternatives" in the Senate bill.
For some classes of sources, the dif-
ferent processes used in the production
activity significantly affect the emission
levels of the source and/or the tech-
nology that can be applied to control
the source. For this reason, the Agency
believes that the "best system of emis-
sion reduction" includes the processes
utilized and does not refer only to emis-
sion control hardware. It is clear that
adherence to existing process utilization
could serve to undermine the purpose of
section 111 to require maximum feasible
control of new sources. In general, there-
fore, the Agency believes that section 111
authorizes the promulgation of one
standard applicable to all processes used
by a class of sources, in order that the
standard may reflect the maximum
feasible control for that class. When the
application of a standard to a given
process would effectively ban the process.
however, a separate standard must be
prescribed for it unless some other proc-
ess 'es) is available to perform the func-
tion at reasonable cost.
In determining whether the use of dif-
ferent processes would necessitate the
setting of different standards, the Agency
first determines whether or not the proc-
esses are functionally interchangeable.
Factors such as whether the least pollut-
ing process can be used in various loca-
tions or with various raw materials.01
under other conditions are considered
The second important consideration ol
the Agency involves the costs of achiev-
ing the reduction called for by a standard
applicable to all processes used in f
source category. Where a single stand-
ard would effectively preclude using, f.
process which is much less expensive thar
the permitted process, the economic im-
pact of the single standard must be de-
termined to be reasonable or separatt
standards are set. This does not mean
however, that the cost of the alternatives
to the potentially prohibited process car
FEDERAL REGISTER, VOL. 41, NO. 10—THURSDAY. JANUARY IS. 1976
IV-124
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RULES AND REGULATIONS
be no grater Uian those which would be
associated with controlling the process
under a less stringent standard.
The Administrator has determined
that the flash copper smelting process Is
available and will perform the function
of the reverberntory copper smelting
process at reasonable cost, except that
flash smelting has not yet been commer-
cially demonstrated for the processing
of feed materials with a high level of
volatile Impurities. The standards pro-
mulgated herein, which do not apply to
copper reverberatory smelting furnaces
when the smelter charge contains a high
level of volatile Impurities, are there-
fore authorized under section 111 of the
Act.
(2) Control of reverberatory smelting
furnaces. Two commentators represent-
ing environmental groups and one com-
mentator representing a State pollution
control agency questioned the Adminis-
trator's judgment that the use of various
sulfur dioxide scrubbing systems to con-
trol sulfur dioxide emissions from rever-
beratory smelting furnaces was unrea-
sonable, especially in view of his conclu-
sion that the use of these systems on
large steam generators was reasonable.
These commentators also pointed out
that this conclusion was based only on
an examination of the use of sulfur di-
oxide scrubbing systems and that alter-
native means of control, such as the use
of oxygen enrichment of reverberatory
furnace combustion air, or the mixing
of the gases from the reverberatory fur-
nace wltli the gases from roasters and
copper converters to produce a mixed
gas stream suitable for control, were not
examined.
This comment was submitted In re-
sponse to the exemption Included In the
proposed standards for existing rever-
beratory smelting furnaces. As discussed
below, the amendments recently promul-
gated by the Agency to 40 CFR Part 60
clarifying the meaning of "modification"
make this exemption unnecessary. The
comment Is still appropriate, however,
since the promulgated standards now In-
clude an exemption for new reverbera-
tory smelting furnaces at smelters proc-
essing materials containing high levels
of volatile impurities.
Section 111 of the Clean Air Act dic-
tates that standards of performance be
based on "• ° " the best system of emis-
sion reduction which (taking Into ac-
count the cost of achieving such reduc-
tion) the Administrator determines has
been adequately demonstrated." Thus,
not only must various systems of emis-
sion control be investigated to ensure
these systems nre technically proven nnd
the levels to which emissions could be re-
duced through the use of these systems
identified, the costs of the
-------
RULES AND REGULATIONS
2335
of electric smelting at new primary cop-
per smelters located in the southwest
economically unattractive in most coses.
Since the basis for the proposed stand-
ards considered electric smelting as a
viable alternative should flash smelting
prove unable to process materials of high
impurity levels, the Administrator has
concluded the proposed standards should
be revised for promulgation. Conse-
quently, the standards promulgated
herein exempt new rcverbcratory smelt-
ing furnaces at primary copper smelters
which process a total charge containing
more than 0.2 weight percent arsenic,
0.1 weight percent antimony, 4.5 weight
percent lead or 5.5 weight percent zinc.
This will permit new primary copper
smelters to be constructed to process
materials of high impurity levels without
employing electric smelting. The promul-
gated standards of performance will,
however, apply to new roasters and cop-
per converters at these smelters, since
the Administrator has concluded these
facilities can be operated to produce gas
streams containing greater than 3'/z per-
cent sulfur dioxide and that the costs
associated with controlling these gas
streams are reasonable.
Although the Administrator considers
it prudent to promulgate the standards
with this exemption for new reverbera-
tory smelting furnaces, the Administra-
tor believes this exemption m?.y not be
necessary. As pointed out in the com-
ments submitted by various environmen-
tal organizations and private citizens,
neither the use of oxygen enrichment of
reverberatory furnace combustion air,
nor the mixing of the gases from rever-
beratory furnaces with those from multi-
hearth roasters and copper converters
were investigated in depth by the Agency
In developing the proposed standards.
Either of these approaches could prove
to be reasonable for controlling sulfur
dioxide emissions from reverberatory
smelting furnaces.
Under the promulgated standards with
the exemptions provided for new rever-
beratory smelting furnaces, new primary
copper smelters could remain among the
largest point sources of sulfur dioxide
emissions within the U.S. Consequently,
the Agency's program to develop stand-
ards of performance to limit sulfur diox-
ide emissions from primary copper smelt-
ers will continue. This program will
focus on the use of oxygen enrichment of
reverberatory furnace combustion air
and the mixing of the gases from rever-
beratory smelting furnaces with those
from multi-hearth roasters and copper
converters. If the Administrator con-
cludes either or both of these approaches
can be employed to control sulfur dioxide
emissions from reverberatory smelting
furnaces at reasonable costs, the Admin-
istrator will propose that this exemption
be deleted.
(4) Copper smelter modifications. One
of the major issues associated with the
proposed regulations on modification,
notification and reconstruction (39 FR
36946) involved the "bubble concept."
The "bubble concept" refers to the trad-
Ing off of emission increases from one
existing facility undergoing a physical
or operational change at a source with
emission reductions from another exist-
ing facility at the same source. If there is
no net increase in the amount of any
air pollutant (to which a standard ap-
plies) emitted into the atmosphere by the
source as a whole, the facility which ex-
perienced an emissions increase is not
considered modified. Although the "bub-
ble concept" may be applied to existing
facilities which undergo a physical or
operational change, it may not be applied
to cover construction of new facilities.
In commenting on the proposed stand-
ards of performance for primary copper
smelters, two commentators suggested
that the bubble concept be extended to
Include construction of new facilities at
existing copper smelters. These com-
mentators indicated that this could re-
sult in a substantial reduction in the
costs, while at the same time leading
to a substantial reduction in emissions
from the smelter.
To support their claims, these com-
mentators presented two hypothetical
examples of expansions at a copper
smelter that could occur through con-
struction of new facilities. Where new
facilities were controlled to meet stand-
ards of performance, emissions from the
smelter as a whole increased. Where
some new facilities were not controlled
to meet standards of performance, emis-
sions from the smelter as a whole de-
creased substantially.
These results, however, depend on spe-
cial manipulation of emissions from the
existing facilities at the smelter. In the
case where new facilities are controlled
to meet standards of performance, emis-
sions from existing facilities are not
reduced. Thus, with construction of new
facilities, emissions from the smelter as
a whole increase. In the case where some
new facilities are not controlled to meet
standards of performance, emissions
from existing facilities are reduced
through additional emission control or
production cut-back. Since emissions
from the existing facilities were assumed
to be very large initially, a reduction in
these emissions results in a net reduction
in emissions from the smelter as a whole.
These hypothetical examples, however,
appear to represent contrived situations.
In many cases, compliance with State
implementation plans to meet the Na-
tional Ambient Air Quality Standards
will require existing copper smelters to
control emissions to such a degree that
the situations portrayed in the examples
presented by' these commentators are
not likely to arise. Furthermore, a
smelter operator may petition the Ad-
ministrator for reconsideration of the
promulgated standards if he believes
they would be infeasible when applied to
his smelter.
Another commentator asked whether
conversion of an existing reverberatory
smelting furnace from firing natural gas
to firing coal would constitute a modi-
fication. This commentator pointed out
that although the conversion to firing
coal would increase sulfur dioxide emis-
sions from the smelter by 2 to 3 percent,
the costs of controlling the furnace to
meet the standards of performance'
would be prohibitive.
The primary objective of the promul-
gated standards is to control emissions-
of sulfur dioxide from the copper smelt-
ing process. The data and information
supporting the standards consider es-
sentially only those emissions arising
.from the basic smelting process, not
those arising from fuel combustion. It>
is not the direct intent of these stand-
ards, therefore, to control emissions from
fuel combustion per se. Consequently,
since emissions from fuel combustion
are negligible in comparison with those
from the basic smelting process, and a
conversion of reverberatory smelting
furnaces to firing coal rather than nat-
ural gas will aid in efforts to conserve
natural gas resources, the standards pro-
mulgated herein include a provision ex-
empting fuel switching in reverberatory
smelting furnaces from consideration as
a modification.
(5) Expansion of existing smelters.
Two commentators expressed their con-
cern that the proposed standards would
prevent the expansion of existing pri-
mary copper smelters, since the stand-
ards apply to modified facilities as well
as new facilities. These commentators
reasoned that the costs associated with
controlling emissions from each roaster,
smelting furnace or copper converter
modified during expansion would in
many cases make these expansions eco-
nomically unattractive.
As noted above, the Agency has pro-
posed amendments to the general provi-
sions of 40 CFR Part 60 covering modified
and reconstructed sources. Under these
provisions, standards of performance ap-
ply only where an existing facility at a .
source is reconstructed; where ti change
in an existing facility results in an in-
crease in the total emissions at a source:
and where a new facility is constructed
at a source. Thus, unless total emissions
from a primary copper smelter increase.
most alterations to existing roasters.
smelting furnaces or copper converters
which increase their emissions will not
cause these facilities to be considered
modified and subject to standards of per-
formance.
The Administrator does not believe the
standards promulgated herein will deter
expansion of existing primary copper
smelters. As discussed earlier, the Ad-
ministrator concluded at proposal that
the cost of controlling reverberatory
smelting furnaces was unreasonable
(through the use of various sulfur dioxide
scrubbing systems currently available),
and for this reason included an exemp-
tion in the proposed standards for ex-
isting reverberatory smelting furnaces.
The prime objective of this exemption
was to ensure that existing primary cop-
per smelters could expand copper pro-
duction at reasonable costs.
Also, as discussed earlier, the Arthur
D. Little study examined this aspect of
the proposed standards and concluded
the standards would have little or no im-
pact on the ability of existing primary
copper smelters to expand production.
FEDERAL REGISTER, VOL. 41, NO. 10—THURSDAY, JANUARY 15, 1976
IV-126
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RULES AND REGULATIONS
This conclusion was subject to two quali-
fications: other means of expanding
.smelter capacity might exist than those
examined and the impact of the proposed
standards on these means of expanding
rapacity is unknown: and it was as-
sumed that existing single absorption sul-
i'liric acid plants could be converted to
double absorption, but at some smelters
this might not be possible.
The Administrator does not feel these
qualifications seriously detract from the
essential conclusion that the standards
are likely to have little impact on the ex-
pansion capabilities of existing copper
smelters. The various means of expand-
ing smelter capacity examined in the Ar-
thur D.' Little study represent commonly
employed techniques for increasing cop-
per production from as little as 10 to 20
percent, to as much as 50 percent at ex-
isting smelters. Consequently, the Ad-
ministrator considers the approaches
examined In the study as broadly repre-
sentative of various means of expanding
existing primary copper smelters and as
a reasonable basis from which conclu-
sions regarding the potential impact of
the standards on the expansion capabili-
ties of the domestic primary copper
smelting industry can be drawn.
The Administrator views the assump-
tion in the Arthur D. Little report that
existing single absorption sulfuric acid
plants can be converted to double absorp-
tion as a good assumption. Although at
some existing primary copper smelters
the physical plant layout might compli-
cate a conversion from single absorption
to double absorption, the remote isolated
location of most smelters provides ample
space for the construction of additional
plant facilities. Thus, while the costs for
conversion may vary from smelter to
smelter, it is unlikely that at any smelter
a conversion could not be made.
As proposed, provisions were included
In the regulations specifically stating that
physical and operating changes to exist-
ing reverberatory smelting furnaces
which resulted In an increase in sulfur
dioxide emissions would not be consid-
ered modifications, provided total emis-
sions of sulfur dioxide from the copper
smelter did not increase above levels
specified in State implementation plans.
Since proposal of the standards,
amendments to 40 CFR Part 60 to clarify
the meaning of modification under sec-
tion 111 have been proposed. These
amendments permit changes to existing
facilities within a source which increase
emissions from these facilities without
requiring compliance with standards of
performance, provided total emissions
from the source do not increase. Since
this was the objective of the provisions
included in the proposed regulations for
primary copper smelters with regard to
changes to existing reverberatory smelt-
ing furnaces, these provisions are no
longer necessary and have been deleted
from the promulgated regulations.
(6) Increased energy consumption.
Two commentators indicated that the
Agency's estimate of the impact of the
standards of performance for primary
copper, zinc and lead smelters on energy
consumption was much too low. Since
the number of smelters which will be af-
fected by the standards is relatively
small, the Agency has developed a sce-
nario on a smelter-by-smelter basis, by
which the domestic industry could in-
crease copper production by 400,000 tons
by 1980. This increase in copper produc-
tion represents a growth rate of about
3.5 percent per year and is consistent
with historical industry growth rates of
3 to 4 percent per year.
On this new basis, the energy required
to control all new primary copper, zinc
and lead smelters constructed by 1980 to
comply with both the proposed standards
and the standards promulgated herein is
the same and is estimated to be 320 mil-
lion kilowatt-hours per year. This is
equivalent to about 520,000 barrels of
number 6 fuel oil per year. Relative to
typical State implementation plan re-
quirements for primary copper, zinc and
lead smelters, the incremental energy re-
quired by these standards is 50 million
kilowatt-hours per year, which is equiva-
lent to about 80,000 barrels of number 6
fuel oil per year.
The energy required to comply with the
promulgated standards at these new
smelters by 1980 represents no more than
approximately 3.5 percent of the process
energy which would be required to oper-
ate these smelters in the absence of any
control of sulfur dioxide emissions. The
incremental amount of energy required to
meet these standards is somewhat less
than 0.5 percent of the total energy
(process plus air pollution) which would
be required to operate these new smelters
and meet typical State Implementation
plan emission control requirements.
One commentator stated the Agency's
initial estimate of the increased energy
requirements associated with the pro-
posed standards was low because the
Agency did not take into account a 3
million Btu per ton of copper concentrate
energy debit, attributed by the commen-
tator to electric smelting compared to
reverberatory smelting. The new basis
used by the Agency to estimate the im-
pact of the standards on energy con-
sumption anticipates no new electric
smelting by 1980. Consequently, any dif-
ference in the energy consumed by elec-
tric smelting compared to reverberatory
smelting will have ho Impact on the
amount of energy required to comply
with the standards.
The Agency's estimates of the energy
requirements associated with electric
smelting and reverberatory smelting,
which are included in the background in-
formation for the proposed standards,
are based on a review of the technical
literature and contacts with individual
smelter operators. These estimates agree
quite favorably with those developed in
the Arthur D. Little study, which verified
the Agency's conclusion that the overall
energy requirements associated with re-
verberatory and electric smelting are
essentially the same. It remains, the Ad-
ministrator's conclusion, therefore, that
there is no energy debit associated with
electric smelting compared to reverbera-
tory smelting.
Another commentator feels the
Agency's original estimates fail to take
into account the fuel necessary to main-
tain proper operating temperatures in
sulfuric acid plants. This commentator
estimates that about 82,000 barrels of
fuel oil per year are required to heat the
gases in a double absorption sulfuric acid
plant. The commentator then assumes
the domestic non-ferrous smelting in-
dustry will expand production by 50 per-
cent in the immediate future, citing the
Arthur D. Little study for support. Since
about 30 metallurgical sulfuric acid
plants are currently in use within the
domestic smelting industry, the commen-
tator assumes this means 15 new metal-
lurgical sulfuric acid plants will.be con-
structed in the future. This leads to an
estimated energy impact associated with
the standards of performance of about
I'A million barrels of fuel oil per year.
It should be noted, however, that the
growth projections developed In the
Arthur D. Little study are only for the
domestic copper smelting industry, and
cannot be assumed to apply to the do-
mestic zinc and lead smelting Industries.
Over half the domestic zinc smelters, for
example, have shut down since 1968 and
zinc production has fallen sharply, al-
though recently plans have been an-
nounced for two new zinc smelters. In
addition, the domestic lead industry is
widely viewed as a static Industry with
little prospect for growth In the near
future.
Furthermore, the Arthur D. Little
study does not project a 50 percent ex-
pansion of the domestic copper smelting
industry in the immediate future. By
1980, the study estimates domestic cop-
per production will have Increased by 15
percent over 1974 and by 1985, domestic
copper production will have increased by
35 percent.
The Agency's growth projections for
the domestic copper smelting Industry
are somewhat higher than those of the
Arthur D. Little study and forecast a 19
percent increase in copper production by
1980 over 1974. The commentator's esti-
mate of a 50 percent expansion of the do-
mestic non-ferrous smelting industry in
the immediate future, therefore, appears
much too high. Where the commentator
estimates that the standards of perform-
ance will affect the construction' of 15
new metallurgical sulfuric acid plants,
the Agency estimates the standards will
affect the construction of 7 new acid
plants (6 In the copper industry, 1 in
the zinc industry and none in the lead
industry). In addition, the Agency esti-
mates the standards will require the con-
version of 6 existing single absorption
acid plants to double absorption (5 in
the copper industry, 1 in the zinc industry
and none in the lead industry).
As noted above, the commentator's
calculations also assume that these 15
new metallurgical acid plants do not
operate autothermally (i.e., fuel firing
is necessary to maintain proper operat-
ing temperatures). The commentator's
estimate that a double absorption sul-
furic acid plant requires 82,000 barrels of
fuel oil per year is based on operation
of an acid plant designed to operate
autothermally at 4'/i percent sulfur di-
oxide, but which operates on gases con-
FEDERAl REGISTER. VOL. 41. NO. 10—THURSDAY, JANUARY 15, 1976
IV-127
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BUIES AND REGULATIONS
£{.'17
taiulng only 3',5 percent sulfur dioxide
40 percent of the time.
Using tills same basis, the Agency cal-
culates that a sulfuric acid plant should
require less than 5,000 barrels of oil per
year. A review of these calculations with
two acid plant vendors and a private
consultant has disclosed no errors. The
Administrator must assume, therefore,
that the commentator's calculations are
In error, or assume an unrealistic-ally low
degree of heat recovery in the acid plant
to preheat the incoming gases, or are
based on a poorly designed or poorly
operated sulfuric acid plant which falls
to achieve the degree of heat recovery
normally expected in a properly designed
and operated sulfuric acid plant.
Regardless of these calculations, how-
ever, the Administrator feels that with
good design, operation and maintenance
of the roasters, smelting furnaces, con-
certers, sulfuric acid plant and the flue
gas collection system and ductwork, the
concentration of sulfur dioxide In the
gases processed by a sulfuric acid plant
can be maintained above 3!& to 4 percent
sulfur dioxide. This level Is typically the
autothermal point at which no fuel
need be fired to maintain proper oper-
ating temperatures In a well designed
metallurgical sulfuric acid plant. Ex-
cept for occasional start-ups, therefore,
a well designed and properly operated
metallurgical sulfuric acid plant should
operate autothermally and not require
fuel for maintaining proper operating
temperatures. Thus, it remains the Ad-
ministrator's conclusion that the Impact
of the standards on Increased energy
consumption, resulting from Increased
fuel consumption to operate sulfuric acid
plants. Is negligible.
(7) Emission control technology. As
three commentators correctly noted, the
proposed standards essentially require
the use of one emission control tech-
nology—double absorption sulfuric acid
plants. These commentators feel, how-
ever, that this prevents the use of alter-
native emission control technologies such
as single absorption sulfuric acid plants
and elemental sulfur plants, and that
these are equally effective and. In the
case of elemental sulfur plants, place less
stress on the environment.
Although these commentators ac-
knowledge that double absorption sul-
furic acid plants operate at a higher ef-
ficiency than single absorption acid
plants (99.5 percent vs. 97 percent), they
feel the availability of double absorption
olants is lower than that of single absorp-
tion plants (90 percent vs. 92 percent).
These commentators also point out that
double absorption acid plants require
more energy to operate than single ab-
sorption plants. When the effect of these
factors on overall sulfur dioxide emis-
sions is considered, these commentators
feel there Is no essential difference be-
tween double and single absorption acid
plants.
The difference in availability between
single and double absorption sulfuric
acid plants cited by these commentators
was estimated from data gathered solely
on single absorption acid plants, and is
due essentially to only one Item—that of
the acid coolers for the sulfuric acid pro-
duced in the absorption towers. The data
used by these commentators, however.
reflects "old technology" In this respect
If the data are adjusted to reflect new
acid cooler technology, the availability of
single and double absorption acid plants
Is estimated to be 94 and 93.5 percent,
respectively.
Taking into account these differences
In efficiency and availability, the instal-
lation of a 1000-ton-per-day double
absorption acid plant rather than a
single absorption acid plant results In an
annual reduction in sulfur dioxide emis-
sions of about 4,500 tons. The difference
In annual availability between single and
double absorption acid plants, however,
does not Influence short-term emissions.
Over short time periods the difference In
emissions between single and double
absorption acid plants is a reflection only
of their difference In operating efficiency.
Over a 24-hour period, for example, a
1000-ton-per-day single absorption acid
pant will emit about 20 tons of sulfur
dioxide compared to about 3.5 tons from
a double absorption acid plant. Conse-
quently, the difference In emission con-
trol obtained through the use of double
absorption rather than single absorption
acid plants is significant.
The Increased sulfur dioxide emissions
released to the atmosphere to provide the
greater energy requirements of double
absorption over single absorption acid
plants Is also minimal. For a nominal
1000-ton-per-day sulfuric acid plant, the
difference In sulfur dioxide emissions be-
tween a single absorption plant and a
double absorption plant Is about 16.5
tons per day as mentioned above. The
sulfur dioxide emissions from the com-
bustion of a 1.0 percent sulfur fuel oil to
provide the difference In energy required,
however, Is of the order of magnitude
of only 200 pounds per day.
As mentioned above, these commenta-
tors also feel that elemental sulfur plants
are as effective as double absorption sul-
furic acid plants and place less stress on
the environment. Elemental sulfur
plants normally achieve emission reduc-
tion efficiencies of only about 90 percent,
which Is significantly lower than the 994-
percent normally achieved in double ab-
sorption sulfuric acid plants. Conse-
quently, the Administrator does not con-
sider elemental sulfur plants nearly as
effective as double absorption sulfuric
acid plants.
Although elemental sulfur presents no
potential water pollution problems and
can be easily stored, thus remaining a
possible future resource, the' Adminis-
trator does not agree that production of
elemental sulfur places less stress on the
environment than production of sulfuric
acid. At every smelter now producing sul-
furic acid, an outlet for this acid has
been found, either In copper leaching
operations to recover copper from oxide
ores, or In the traditional acid markets,
such as the production of fertilizer. Thus,
sulfuric acid, unlike elemental sulfur,
has found use as a current resource and
not required storage for use as a possible
future resource.
The Administrator believes that this
situation will also generally prevail in
the future. If sulfuric acid must be neu-
tralized at a specific smelter, however.
this can be accomplished with proper
precautions without leading to water
pollution problems, as discussed In the
background Information supporting the
proposed standards.
A major drawback associated with the
production of elemental sulfur, however,
is the large amount of fuel required as a
reductant in the process. When compared
to sulfuric acid production In double
absorption sulfuric acid plants, ele-
mental sulfur production requires from
4 to 6 times as much energy. Conse-
quently, the Administrator is not con-
vinced that elemental sulfur production,
which releases about 20 times more sul-.
fur dioxide into the atmosphere, yet
consumes 4 to 6 times as much energy,
could be considered less stressful on the
environment than sulfuric acid produc-
tion.
PRIMARY ZINC SMELTERS
Only one major comment was sub-
mitted to the Agency concerning the pror
posed standards of performance for pri-
mary zinc smelters. This comment ques-
tioned whether it would be possible In
all cases to eliminate 90 percent or more
of the sulfur originally present In the
zinc concentrates during roasting.
Most primary zinc smelters employ
either the electrolytic smelting process
or the roast/sinter smelting process,
both of which require a roasting opera-
tion. The roast/sinter process, however,
requires- a sintering operation following
roasting. Sulfur not removed from the
concentrates during roasting Is removed
during sintering. Since the amount of
sulfur removed by sintering Is small, the
gases discharged from this operation
contain a low concentration of sulfur
dioxide. As discussed in the preamble to
the proposed standards, the cost of con-
trolling these emissions was judged by
the Administrator to be unreasonable.
The amount of sulfur dioxide emitted
from the sintering machine, however, de-
pends on the sulfur removal achieved In
the preceding roaster. To ensure a high
degree of sulfur removal during roasting
which will minimize sulfur dioxide emis-
sions from the sintering machine, the
sulfur dioxide standard applies to any
sintering machine which eliminates more
than 10 percent of the sulfur originally
present in the zinc concentrates. This re-
quires 90 percent or more of the sulfur
to be eliminated during roasting, which Is
consistent with good operation of roast-
ers as presently practiced at the two zinc'
smelters In the United States which em-
ploy the roast/sinter process.
One commentator pointed out that cal-
cium and magnesium which are present
as Impurities in some zinc concentrates
could combine with sulfur during roast-
Ing to form calcium and magnesium sul-
fates. These materials would remain. In
the calcine (roasted concentrate). If
these sulfates were reduced In the sinter-
ing operation, this could lead to more
than 10 percent of the sulfur originally
present in the zinc concentrates being ,
FEDERAL REGISTER, VOL. 4), NO. 10—THURSDAY,, JANUARY IS, 1976
IV-128
-------
RULES AND REGULATIONS
emitted from the sintering machine.
Under these conditions the sintering
machine would be required to comply
with the sulfur dioxide standard.
Although it is possible that this situa-
tion could arise, as acknowledged by the
commentator himself it does not seem
likely. Only a few zinc concentrates con-
tain enough calcium and magnesium to
carry as much as 10 percent of the sulfur
in the concentrate over into the sintering
operation, even assuming all the calcium
and magnesium present combined with
sulfur during the roasting operation.
In addition, a number of smelter opera-
tors contacted by the Agency indicated
that It is quite possible that not all the
calcium and magnesium present would
combine with sulfur to form sulfates dur-
ing roasting. It is equally possible, ac-
cording to these operators, that not all
the calcium and magnesium sulfates
formed would be reduced in the sintering
machine. Thus, even with those few con-
centrates which do contain a high level
of calcium and magnesium, the extent
to which calcium and magnesium might
contribute to high sulfur emissions from
the sintering operation is questionable.
Furthermore, these smelter operators
indicated that at most zinc smelters a
number of different zinc concentrates are
normally blended to provide a homoge-
neous charge to the roasting operation.
As pointed out by these operators, this ef-
fectively permits a smelter operator to
reduce the amount of calcium and mag-
nesium present in the charge by blending
off the high levels of calcium and mag-
nesium present in one zinc concentrate
against the low levels present in another
concentrate.
The Agency also discussed this poten-
tial problem with a number of mill oper-
ators. These operators indicated that ad-
ditional milling could be employed to re-
duce calcium and magnesium levels In
zinc concentrates. Although additional
milling would entail some additional cost
and probably result in a somewhat higher
loss of zinc to the tailings, calcium and
magnesium levels could be reduced well
below the point where formation of cal-
cium and magnesium sulfate during
roasting would be of no concern.
While one may speculate that calcium
and magnesium might lead to the forma-
tion of sulfates during roasting, which
might in turn be reduced during sinter-
Ing, the extent to which this would
occur is unknown. Consequently, whether
this would prevent a primary zinc smelter
employing the roast/sinter process from
limiting emissions from sintering to no
more than 10 percent of the sulfur orig-
inally present in the zinc concentrates
is questionable. The fact remains, how-
ever, that at the two primary zinc smelt-
ers currently operating in the United
States which employ the roast'sinter
process this has not been a problem.
Furthermore, it appears that if calcium
and magnesium were to present a prob-
lem In the future, a number of appro-
priate measures, such as additional
blending of zinc concentrates or addi-
tional milling of those concentrates con-
taining high calcium and magnesium
levels, could be employed to deal with
the situation. As a result, the standards
of performance promulgated herein for
primary zinc smelters require a sinter-
ing machine emitting more than 10 per-
cent of the sulfur originally present In
the zinc concentrates to comply with the
sulfur dioxide standard for roasters.
PRIMARY LEAD SMELTERS
No major comments were submitted to
the Agency concerning the proposed
standards of performance for primary
lead smelters. The proposed standards,
therefore, are promulgated herein with
only minor changes.
VISIBLE EMISSIONS
The opacity levels contained in the
proposed standards to limit visible emis-
sions have been reexamlned to ensure
they are consistent with the provisions
promulgated by the Agency since pro-
posal of these standards for determining
compliance with visible emissions stand-
ards (39 FR 39872). These provisions
specify, in part, that the opacity of visible
emissions will be determined as a 6-
minute average value of 24 consecutive
readings taken at 15 second intervals.
Reevaluation of the visible emission data
on which the opacity levels In the pro-
posed standards were based, in terms of
6-minute averages, indicates no need to
change the opacity levels initially pro-
posed. Consequently, the standards of
performance are promulgated with the
same opacity limits on visible emissions.
TEST METHODS
The proposed standards of perform-
ance for primary copper smelters, pri-
mary zinc smelters and primary lead
smelters were accompanied by amend-
ments to Appendix A—Reference Meth-
ods of 40 CFR Part 60. The purpose of
these amendments was to add to Ap-
pendix A a new test method (Method 12)
for use in determining compliance with
the proposed standards of performance.
Method 12 contained performance speci-
fications for the sulfur dioxide monitors
required in the proposed standards and
prescribed the procedures to follow in
demonstrating that a monitor met these
performance specifications.
Since proposal of these standards of
performance, the Administrator has pro-
posed amendments to Subpart A—Gen-
eral Provisions of 40 CFR Part 60, estab-
lishing a consistent set of definitions and
monitoring requirements applicable to
all standards of performance. These
amendments include a new appendix
(Appendix B—Performance Specifica-
tions) which contains performance spec-
ifications and procedures to follow when
demonstrating that a continuous moni-
tor meets these performance specifica-
tions. A continuous monitoring system
for measuring sulfur dioxide concentra-
tions that is evaluated in accordance
with the procedures contained in this
appendix will be satisfactory for deter-
mining compliance with the standards
promulgated herein for sulfur dioxide.
The proposed Method 12 is therefore
withdrawn to prevent an unnecessary
repetition of information in 40 CFR Part
60.
EFFECTIVE DATE
In accordance with section 111 of the
Act, these regulations prescribing stand-
ards of performance for primary copper
smelters, primary zinc smelters and pri-
mary lead smelters are effective on (date
of publication) 1975 and apply to all
affected facilities at these sources on
which construction or modification com-
menced after October 16, 1974.
Dated: December 30. 1975.
JOHN QUARLES,
Acting Administrator.
Part 60 of Chapter I, Title 40 of the
Code of Federal Regulations is amended
as follows:
1. The table of sections is amended by
adding subparts P, Q and R as follows:
Subpart P—Standards of Performance for
Primary Copper Smelters
CO. 160 Applicability and designation of af-
fected facility.
60.161 Definitions.
60.162 Standard for participate matter.
60.1G3 Standard for sulfur dioxide.
60.164 Standard for visible emissions.
60.165 Monitoring of operations.
60.166 Test methods and procedures.
Subpart Q—Standards of Performance for
Primary Zinc Smelters
60.170 Applicability -and designation of
affected facility.
60.171 Definitions.
60.172 Standard for particulate matter.
60.173 Standard for sulfur dioxide.
60.174 Standard for visible emissions. •
60.175 Monitoring of operations.
60.176 Test methods and procedures.
Subpart R—Standards of Performance for
Primary Lead Smelters
60.180 Applicability and designation of
affected facility.
60.181 Definitions.
60.182 Standard for particulate matter.
60.183 Standard for sulfur dioxide.
60.184 Standard for visible emissions.
60.185 Monitoring of operations.
60.186 Test methods and procedures.
AUTHORITY: (Sees. Ill, 114 and 301 of the
Clean Air Act as amended (42 U.S.C. 18670-
6. 1857C-9, 1887g).)
2. Part 60 is amended by adding sub-
parts P, Q and R as follows:
Subpart P—Standards of Performance for
Primary Copper Smelters
§60.160 Applicability aixl drsignulion
of ufTrctrd facility.
The provisions of this subpart are ap-
plicable to the following affected facilities
in primary copper smelters: Dryer,
roaster, smelting furnace, and copper
converter.
§60.161 Definitions.
As used in this subpart, all terms not
defined herein shall have the meaning
given them in the Act and in subpart
A of this part.
(a) "Primary copper smelter" means
any installation or any intermediate
process engaged in the production of
copper from copper sulfide ore concen-
trates through the use of pyrometallurgl-
cal techniques.
FEDERAL REGISTER, VOL. 41, NO. 10—THURSDAY, JANUARY 15, 1976
IV-129
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BULiS AND REGULATIONS
2339
(b) "Dryer" means any facility In
which a copper sulfide ore concentrate
charge Is heated in the presence of air
to eliminate a portion of the moisture
from the charge, provided less than 5
percent of the sulfur contained in the
charge is eliminated in the facility.
(c) "Roaster" means any facility in
which a copper sulflde ore concentrate
charge is heated in the presence of air
to eliminate a significant portion (5 per-
cent or more) of the sulfur contained
in the charge.
(d) "Calcine" means the solid mate-
rials produced by a roaster.
(e) "Smelting" means processing
techniques for the melting of a copper
sulflde ore concentrate or calcine charge
leading to the formation of separate lay-
ers of molten slag, molten copper, and/or
copper matte.
(f) "Smelting furnace" means any
vessel In which the smelting of copper
sulflde ore concentrates or calcines is
performed and In which the heat neces-
sary for smelting Is provided by an elec-
tric current, rapid oxidation of a portion
of the sulfur contained in the concen-
trate as It passes through an oxidizing
atmosphere, or the combustion of a fossil
fuel.
(g) "Copper converter" means any
vessel to which copper matte is charged
and oxidized to copper.
(h) "Sulfuric acid plant" means any
facility producing sulfuric acid by the
contact process.
(i) "Fossil fuel" means natural gas,
petroleum, coal, and any form of solid,
liquid, or gaseous fuel derived from such
materials for the purpose of creating
useful heat.
(j) "Reverberatory smelting furnace"
means any vessel in which the smelting
of copper sulflde, ore concentrates or cal-
cines Is performed and In which the heat
necessary for smelting is provided pri-
marily by combustion of a fossil fuel.
(k) "Total smelter charge" means the
weight (dry basis) of all copper sulfldes
ore concentrates processed at a primary
copper smelter, plus the weight of all
other solid materials Introduced Into the
roasters and smelting furnaces at a pri-
mary copper smelter, except calcine, over
a one-month period.
(1) "High level of volatile Impurities"
means a total smelter charge containing
more than 0.2 weight percent arsenic, 0.1
weight percent antimony, 4.5 weight per-
cent lead or 5.5 weight percent zinc, on
a dry basis.
§ 60.162 Standard for pnrlieuliile mai-
ler.
(a) On and after the date on which
the performance test required to be con-
ducted by § 60.8 is completed, no owner
or operator subject to the provisions of
this subpart shall cause to be discharged
Into the atmosphere from any dryer any
gases which contain particulate matter
in excess of 50 mg/dscm (0.022 gr/dscf).
§ 60.163 Standard for sulfur dioxide.
(b) On and after the date on which
the performance test required to be con-
ducted by § 60.8 is completed, no owner
or operator subject to the provisions
of this subpart shall cause to be dis-
charged Into the atmosphere from any
roaster, smelting furnace, or copper con-
verter any gases which contain sulfur
dioxide in excess of 0.065 percent by
volume, except as provided In para-
graphs (b) arid (c) of this section.
(b) Reverberatory smelting furnaces
shall be exempted from paragraph (a)
of this section during periods when the
total smelter charge at the primary COD-
per smelter contains a high level of
volatile impurities.
(c) A change in the fuel combusted
in a reverberatory furnace shall not be
considered a modification under this
part.
§ 60.164 Standard for visible emissions.
(a) On and after the date on which
the performance test required to be con-
ducted by § 60.8 Is completed, no owner
or operator subject to the provisions of
this subpart shall cause to be discharged
Into the atmosphere from any dryer any
visible emissions which exhibit greater
than 20 percent opacity.
(b) On and after the date on which
the performance test required to be con-
ducted by I 60.8 is completed, no owner
or operator subject to the provisions of
this subpart shall cause to be discharged
into the atmosphere from any affected
facility that uses a sulfuric acid to com-
ply with the standard set forth in
5 60.163, any visible emissions which ex-
hibit greater than 20 percent opacity.
§ 60.165 Monitoring of operations.
fa) The owner or operator of any pri-
mary copper smelter subject to § 60.163
(b) shall keep a monthly record of the
total smelter charge and the weight per-
cent (dry basis) of arsenic, antimony,
lead and zinc contained In this charge.
The analytical methods and procedures
employed to determine the weight of the
monthly smelter charge and the weight
percent of arsenic, antimony, lead and
zinc shall be approved by the Adminis-
trator and shall be accurate to within
plus or minus ten percent.
(b) The owner or operator of any pri-
mary copper smelter subject to the pro-
visions of this subpart shall install and
operate:
(1) A continuous monitoring system
to monitor and record the opacity of
gases discharged into the atmosphere
from any dryer. The span of this system
shall be set at 80 to 100 percent opacity.
(2) A continuous monitoring system
to monitor and record sulfur dioxide
emissions discharged into the atmos-
phere from any roaster, smelting furnace
or copper converter subject to § 60.163
(a). The span of this system shall be
set at a sulfur dioxide concentration of
0.20 percent by volume.
(i) The continuous monitoring system
performance evaluation required under
§ 60.13(c) shall be completed prior to the
initial performance test required under
§ 60.8. During the performance evalua-
tion, the span of the continuous moni-
toring system may be set at a sulfur
dioxide concentration of 0.15 percent by
volume If necessary to maintain the sys-
tem output between 20 percent and 90
percent of full scale. Upon completion
of the continuous monitoring system
performance evaluation, the span of the
continuous monitoring system shall be
set at a sulfur dioxide concentration of
0.20 percent by volume.
(ii) For the purpose of the continuous
monitoring system performance evalua-
tion required under i 60.13(c) the ref-
erence method referred" to under the
Field Test for Accuracy (Relative) In
Performance Specification 2 of Appendix
B to this part shall be Reference Method
6. For the performance evaluation, each
concentration measurement shall be of
one hour duration. The pollutant gas
used to prepare the calibration gas mix-
tures required under paragraph 2.1, Per-
formance Specification 2 of Appendix 3,
and for calibration checks under § 60.13
(d), shall be sulfur dioxide.
(c) Six-hour average sulfur dioxide
concentrations shall be calculated and
recorded daily for the four consecutive 6-
hour periods of each operating day. Each
six-hour average shall be determined as
the arithmetic mean of the appropriate
six contiguous one-hour average sulfur
dioxide concentrations provided by the
continuous monitoring system installed
under paragraph (b) of this section.
(d) For the purpose of reports required
under § 60.7(c), periods of excess emis-.
sions that shall be reported are defined
as follows:
(1) Opacity. Any six-minute period
during which the average opacity, as
measured by the continuous monitoring
system installed under paragraph (b) of
this section, exceeds the standard under
I 60.164(a).
(2) Sulfur dioxide. Any six-hour pe-
riod, as described In paragraph (c) of
this section, during which the average
emissions of sulfur dioxide, as measured
by the continuous monitoring system In-
stalled under paragraph (b) of this sec-
tion, exceeds the standard under
I 60.163.
§ 60.166 Test methods and procedures.
(a) The reference methods in Ap-
pendix A to this part, except as provided,
for in § 60.8(b), shall be used to deter-
mine compliance with the standards
prescribed In |§ 60.162, 60.163 and
60.164 as follows:
(1) Method 5 for the concentration of
particulate matter and the associated
moisture content.
(2) Sulfur dioxide concentrations shall
be determined using the continuous
monitoring system Installed In accord-
ance with i 60.165(b). One 6-hour aver-
age period shall constitute one run. The
monitoring system drift during any run
shall not exceed 2 percent of span.
(b) For Method 5, Method 1 shall be
used for selecting the sampling site and
the number of traverse points, Method 2
for determining velocity and volumetric
flow rate and Method 3 for determining
the gas analysis. The sampling time for
each run shall be at least 60 minutes and
the minimum sampling volume shall be
0.85 dscm (30 dscf) except that smaller
times or volumes, when necessitated by
process variables or other factors, may
be approved by the Administrator.
FEDERAL .REGISTER. VOl.
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23JO
Subpart Q—Standards of Performanca focr
Primary Zinc Smelters
§60.170 Applicabilitj and deoi^nslioin
off affected facility.
The provisions of this subpart are ap-
plicable to the following affected facili-
ties In primary zinc smelters: roaster and
sintering machine.
§ 60.171 Definitions.
As used in this subpart, all terms not
defined herein shall have the meaning
given them in the Act and In subpart A
of this part.
(a) "Primary zinc smelter" means any
installation engaged in the production, or
any Intermediate process in the produc-
tion, of zinc or zinc oxide from zinc sul-
fide ore concentrates through the use
of pyrometallurglcal techniques.
(b) "Boaster" means any facility in
which a zinc sulflde ore concentrate
charge Is heated in the presence of air
to eliminate a significant portion (more
than 10 percent) of the sulfur contained
In the charge.
(c) "Sintering machine" means any
furnace In which calcines are heated in
the presence of air to agglomerate the
calcines Into a hard porous mass called
"sinter."
. (d) "Sulfuric acid plant" means any
facility producing sulfuric acid by the
contact process.
§ 60.172 Standard for paniculate mat-
ter.
(a) On and after the date on which
the performance test required to be con-
ducted by § 60.8 Is completed, no owner
or operator subject to the provisions of
tills subpart shall cause to be discharged
into the atmosphere from any sintering
machine any gases which contain par-
ticulate matter In excess of 50 mg/dscm
(0.022 gr/dscf).
§ 60.173 Standard for sulfur dioxide.
(a) On and after the date on which
the performance test required to be con-
ducted by § 60.8 Is completed, no owner
or operator subject to the provisions of
tills subpart shall cause to be discharged
Into the atmosphere from any roaster
any gases which contain sulfur dioxide in
excess of 0.065 percent by volume.
(b) Any sintering machine which
eliminates more than 10 percent of the
sulfur initially contained in the zinc
sulflde ore concentrates will be consid-
ered as a roaster under paragraph (a)
of this section.
§ 60.174 Standard for visible emissions.
(a) On and after the date on which the
performance test required to be con-
ducted by I 60.8 is completed, no owner
or operator subject to the provisions of
this subpart shall cause to be discharged
into the atmosphere from any sintering
machine any visible emissions which ex-
hibit greater than 20 percent opacity.
(b) On and after the date on which
the performance test required to be con-
ducted by ! 60.8 is completed, no owner
or operator subject to the provisions of
this subpart shall cause to be discharged
into the atmosphere from any affected
RUtlS AND REGULATIONS
facility that uses a sulfurtc acid plant to
comply with the standard set forth In
§ 60.173, any visible emissions which ex-
hibit greater than 20 percent opacity.
§ 60.175 Monitoring of operations.
(a) The owner or operator of any pri-
mary zinc smelter subject to the provi-
sions of this subpart shall Install and
operate:
(1) A continuous monitoring system to
monitor and record the opacity of gases
discharged Into the atmosphere from any
sintering machine. The span of this sys-
tem shall be set at 80 to 100 percent
opacity.
(2) A continuous monitoring system to
monitor and record sulfur dioxide emis-
sions discharged into the atmosphere
from any roaster subject to I 60.173. The
span of this system shall be set at a
sulfur dioxide concentration of 0.20 per-
cent by volume.
(i) The continuous monitoring system
performance evaluation required under
5 60.13(c) shall be completed prior to the
initial performance test required under
§ 60.8. During the performance evalua-
tion, the span of the continuous monitor-
ing system may be set at a sulfur dioxide
concentration of 0.15 percent by volume
if necessary to maintain the system out-
put between 20 percent and 90 percent
of full scale. Upon completion of the con-
tinuous monitoring system performance
evaluation, the span of the continuous
monitoring system shall be set at a sulfur
dioxide concentration of 0.20 percent by
volume.
(ii) For the purpose of the continuous
monitoring system performance evalua-
tion required under i 60.13(c), the ref-
erence method referred to under the
Field Test for Accuracy (Relative) in
Performance Specification 2 of Appendix
B to this part shall be Reference Method
6. For the performance evaluation, each
concentration measurement shall be of
one hour duration. The pollutant gas
used to prepare the calibration gas mix-
tures required under paragraph 2.1, Per-
formance Specification 2 of Appendix B,
and for calibration checks under § 60.13
(d), shall be sulfur dioxide.
(b) Two-hour average sulfur dioxide
concentrations shall be calculated and
recorded daily for the twelve consecutive
2-hour periods of each operating day.
Each two-hour average shall be deter-
mined as the arithmetic mean of the ap-
propriate two contiguous one-hour aver-
age sulfur dioxide concentrations pro-
vided by the continuous monitoring sys-
tem installed under paragraph (a) of
this section.
(c) For the purpose of reports required
under § 60.7(c), periods of excess emis-
sions that shall be reported are defined
as follows:
(1) Opacity. Any six-minute period
during which the average opacity, as
measured by the continuous monitoring
system installed under paragraph (a) of
this section, exceeds the standard under
§60.174(a).
(2) Sulfur dioxide. Any two-hour pe-
riod, as described in paragraph (b) of
this section, during which the average
emissions of sulfur dioxide, as measured
by the continuous monitoring system In-
stalled under paragraph (a) of this sec-
tion, exceeds the standard under § 60.173.
§ 60.176 Test methods and procedures.
(a) The reference methods in Appen-
dix A to this part, except as provided for
in § 60.8(b), shall be used to determine
compliance with the standards pre-
scribed in §§ 60.172, 60.173 and 60.174 as
follows:
(1) Method 5 for the concentration of
partlculate matter and the associated
moisture content.
(2) Sulfur dioxide concentrations shall
be determined using the continuous
monitoring system installed in accord-
ance with § 60.175(a). One 2-hour aver-
age period shall constitute one run.
(b) For Method 5. Method 1 shall be
used for selecting the sampling site- and
the number of traverse points. Method 2
for determining velocity and volumetric
flow rate and Method 3 for determining
the gas analysis. The sampling time for
each run shall be at least 60 minutes and
the minimum sampling volume shall be
0.85 dscm (30 dscf) except that smaller
times or volumes, when necessitated by
process variables or other factors, may be
approved by the Administrator.
Subpart R—Standards of Performance for
Primary Lead Smelters
§ 60.180 Applicability and designation
of affected facility.
The provisions of this subpart are ap-
plicable to the following affected facili-
ties in primary lead smelters: sintering
machine, sintering machine discharge
end, blast furnace^ dross reverberatory
furnace, electric smelting furnace, and
converter.
§60.181 Definitions.
As used In this subpart, all terms not
defined herein shall have the meaning
given them in the Act and in subpart A
of this part.
(a) "Primary lead smelter" means any
installation or any intermediate process
engaged In the production of lead from
lead sulfide ore concentrates through
the use of pyrometallurgical techniques.
(b) "Sintering machine" means any
furnace in which a lead sulfide ore con-
centrate charge is heated in the presence
of air to eliminate sulfur contained in
the charge and to agglomerate the
charge into a hard porous mass called
"sinter."
(c) "Sinter bed" means the lead sulfide
ore concentrate charge within a sinter-
ing machine.
(d) "Sintering machine discharge end"
means any apparatus which receives sui-
ter as it is discharged from the conveying
grate of a sintering machine.
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RULES AND REGULATIONS
2341
centrate charge Is generated by passing
an electric current through a portion of
the molten mass in the furnace.
(h) "Converter" means any vessel to
which lead concentrate or bullion Is
charged and refined.
M) "Sulfuric acid plant" means any
facility producing sulfuric acid by the
contact process.
§ 60.182 Standard for parliruliile. mat-
ter.
(a) On and after the date on which
the performance test required to be con-
ducted by § 60.8 Is completed, no owner
or operator subject to the provisions of
this subpart shall cause to be discharged
into the atmosphere from any blast fur- '
nace, dross reverberatory furnace, or
sintering machine discharge end any
gases which contain particulate matter
in excess of 59 mg/dscm (0.022 gr/dscf).
§ 60.183 Standard for sulfur dioxide.
(a) On and after the date on which
the performance test required to be con-
ducted by § 60.8 is completed, no owner
or operator subject to the provisions of
this subpart shall cause to be discharged
into the atmosphere from any sintering
machine, electric smelting furnace, or
converter gases which contain sulfur di-
oxide in excess of 0.065 percent by
volume.
§ 60.181 Standard for visible omissions.
(a) On and after the date on which
the performance test required to be con-
ducted by § 60.8 is completed, no owner
or operator subject to the provisions of
this subpart shall cause to be discharged
into the atmosphere from any blast fur-
nace, dross reverberatory furnace, or
sintering machine discharge end any
visible emissions which exhibit greater
than 20 percent opacity.
(b) On and after the date on which
the performance test required to be con-
ducted by § 60.8 is completed, no owner
or operator subject to the provisions of
this subpart shall cause to be discharged
into the atmosphere from any affected
facility that uses a sulfuric acid plant to
comply with the standard set forth in
§ 60.183, any visible emissions which
exhibit greater than 20 percent opacity.
§ 60.185 Monitoring of operation!).
(a) The owner or operator of any
primary lead smelter subject to the pro-
visions of this subpart shall Install and
operate:
(1) A continuous monitoring system
to monitor and record the opacity of
gases discharged into the atmosphere
from any blast furnace, dross rever-
beratory furnace, or sintering machine
discharge end. The span of this system
shall be set at 80 to 100 percent opacity.
(2) A continuous monitoring system
to monitor and record sulfur dioxide
emissions discharged into the atmos-
phere from any sintering machine,
electric furnace or converter subject to
§ 60.183. The span of this system shall
be set at a sulfur dioxide concentration
of 0.20 percent by volume.
(i) The continuous monitoring system
performance evaluation required under
§ 60.13(c) shall be completed prior to the
initial performance test required under
§ 60.8. During the performance evalua-
tion, the span of the continuous moni-
toring system may be set at a sulfur
dioxide concentration of 0.15 percent by
volume if necessary to maintain the sys-
tem output between 20 percent and 90
percent of full scale. Upon completion
of the continuous monitoring system
performance evaluation, the span of the
continuous monitoring system shall be
set at a sulfur dioxide concentration of
0.20 percent by volume.
(ii) For the purpose of the continuous
monitoring system performance evalua-
tion required under § 60.13(c), the refer-
ence method referred to under the Field
Test for Accuracy (Relative) in Per-
formance Specification 2 of Appendix B
to this part shall be Reference Method
6. For the performance evaluation, each
concentration measurement shall be of
one hour duration. The pollutant gases
used to prepare the calibration gas mix-
tures required under paragraph 2.1, Per-
formance Specification 2 of Appendix B,
and for calibration checks under 5 60.13
(d), shall be sulfur dioxide.
(b) Two-hour average sulfur dioxide
concentrations shall be calculated and
recorded dally for the twelve consecu-
tive two-hour periods of each operating
day. Each two-hour average shall be de-
termined as the arithmetic mean of the
appropriate two contiguous one-hour
average sulfur dioxide concentrations
provided by the continuous monitoring
system installed under paragraph (a) of
this section.
(c) For the purpose of reports re-
quired under 5 60.7(c), periods of excess
emissions that shall be reported are de-
fined as follows:
(1) Opacity. Any six-minute period
during which the average opacity, as
measured by the continuous monitoring'
system installed under paragraph (a) of
this section, exceeds the standard under
§60.184(a).
(2) Sulfur dioxide. Any two-hour pe-
riod, as described in paragraph (b) of
this section, during which the average.
emissions of sulfur dioxide, as measured
by the continuous monitoring system in-
stalled under paragraph (a) of this sec-
tion, exceeds the standard under § 60.183.
§ 60.186 Test methods and procedures.
(a) The reference methods in Appen-
dix A to this part, except as provided for
in 5 60.8(b), shall be used to determine
compliance with the standards pre-
scribed in §§ 60.182, 60.183 and 60.184 as
follows:
(1) Method 5 for the concentration
of particulate matter and the associated
moisture content.
(2) Sulfur dioxide concentrations shall
be determined using the continuous
monitoring system installed in accord-
ance with § 60.185(a). One 2-hour aver-
age period shall constitute one run.
(b) For MetHfrd 5, Method 1 shall be
used for selecting the sampling site and
the number of traverse points, Method 2
for determining velocity and volumetric
flow rate and Method 3 for determining
the gas analysis. The sampling time for
each run shall be at least 60 minutes and
the minimum sampling vglume shall be
0.85 dscm (30 dscf) except that smaller
times or volumes, when necessitated by
process variables or other factors, may be
approved by the Administrator.
|FB Doc.76-733 Filed l-14-76;8:45 am)
FEDERAL REGISTER. VOL. 41, NO. 10—THURSDAY, JANUARY 15, 1976
IV-132
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3826
RULES AND REGULATIONS
2 7 Title 40 — Protection of Environment
CHAPTER I— ENVIRONMENTAL
PROTECTION AGENCY
SUBCHAPTER C— AIR PROGRAMS
|FRL
PART 60— STANDARDS OF PERFORM-
ANCE FOR NEW STATIONARY SOURCES
Primary Aluminum Industry
On October 23. 1974 «39 FR 37730),
under sections 111 and 114 of the Clean
Air Act '42 U.S.C. 1857c-6, 1857c-9), as
amended, the Administrator proposed
standards of performance for new and
modified primary aluminum reduction
plants. Interested persons participated
in the rulemaking by submitting written
comments to EPA. The comments have
been carefully considered and, where de-
termined by the Administrator to be ap-
propriate, changes have been made in
the regulations as promulgated.
These regulations will not, in them-
selves. require control of emissions from
existing primary aluminum reduction
plants. Such control will be required only
after EPA establishes emission guidelines
for existing plants under section lll'd)
of the Clean Air Act, which will trigger
the adoption of State emission standards
for existing plants. General regulations
concerning control of existing sources
under section lll'd) were proposed on
October 7, 1975 (39 FR 3C102) and were
promulgated on November 17, 1975 (40
FR 53339).
The bases for the proposed standards
are presented in the first two volumes of
a background document entitled "Back-
ground Information for Standards of
Performance: Primary Aluminum In-
dustry." Volume 1 'EPA 450'2-74-020a,
October 1974) contains the rationale for
the proposed standards and Volume 2
(EPA 450/2-74-020b, October 1974) con-
tains a summary of the supporting test
data. An inflation impact statement for
the standards and a summary of the
comments received on the proposed
standards along with the Agency re-
sponses arc contained in a new Volume 3
(EPA 450/2-74-020C. November 1975) of
the background document. Copies of all
three volumes nf the background docu-
ments are available on request from the
Emission Standards and Engineering Di-
vision, Environmental Protection Agency,
Research Triangle Park, N.C. 27711, At-
tention: Mr. Don R. Goodwin.
SUMMARY OF REGULATIONS
The standards of performance promul-
gated herein limit emissions of gaseous
and particulate fluorides from new and
modified affected facilities within pri-
mary aluminum reduction plants. The
standard for fluorides limits emissions
from each potroom group within Soder-
berg plants to 2.0 pounds of total fluo-
rides per ton of aluminum produced 'lb
TF/TAP) , from each potroom group
within prebake plants to 1.9 lb TF/TAP,
and from each anode bake plant within
prebake plants to 0.1 lb TF/TAP. Pri-
mary and secondary emission from pot-
room groups are limited to less than 10
percent opacity, and emissions from
anode bake plant,-; arc limited to less than
20 percent opacity. The regulations re-
quire monitoring of raw material feed
rates, cell or potliue voltages, and daily
production rnte of aluminum and an-
odes. Also included with the standards
is Reference Method 14 which .specifics
equipment and sampling procedures for
emission testing of potroom roof moni-
tors. Fluoride samples collected during
performance tests will be analyzed ac-
cording to Reference Method 13A or 13B
which were promulgated along with
standards of performance for the phos-
phate fertilizer industry on August 6,
1975 (40 FR 33152).
SIGNIFICANT COMMENTS AND CHANCES
MADE TO THE PROPOSED REGULATIONS
Mo;,t of the comment letters received
by EPA contained multiple comments.
Copies of the comment letters received
and a summary of the comments and
Agency responses are available for pub-
lic, inspection and copying at the U.S.
Environmental Protection Agency, Pub-
lic Information Reference Unit, Room
2922 (EPA Library'. 401 M Street. S.W.,
Washington, D.C. 20460. In addition,
copies of the issue summary and Agency
responses may be obtained upon written
request from the EPA Public Informa-
tion Center (PM-215 ),401 M Street, S\V.,
Washington, D.C. 20460 [specify "Back-
ground Information for Standards of
Performance: Primary Aluminum Indus-
try Volume 3: Supplemental Informa-
tion" iEPA 45/2-74-020c> I. The most
significant comments and changes made
to the proposed regulations are discussed
below.
(!) Designation of Affected Facility.
Several comments questioned the "ap-
plicability and designation of affected
facility" section of the proposed regu-
lations (§G0.190i in view of regulations
previously proposed by EPA with regard
to modification of existing plants (39
FR 36946, October 15, 1974'. In § 60.190
as proposed, the entire primary alumi-
num reduction plant was designated as
the affected facility. The commentators
argued that, as a result of this desig-
nation, addition or modification of a
single potroom at an existing plant
would subject all existing potrooms at
the plant to the standards for new
sources. The commentators argued that
this situation would unfairly restrict ex-
pansion. The Agency considered these
comments and agreed that there would
be an adverse economic impact on ex-
pansion of existing plants unless the
affected facility designation were re-
vised.
To alleviate the problem, a new af-
fected facility designation has been in-
corporated in §60.190. The affected
facilities within primary aluminum
plants are now each "potroom group"
and each anode bake plant within pre-
bake plants. This redesignation in turn
required splitting the fluoride standard
for prebake plants into separate stand-
ards for potroom groups and anode bake
plants 'see discussion in next section).
As defined in § 60.191'd). the term "pot-
room group" means an uncontrolled pot-
room, or a potroom which is controlled
individually, or a group of 'potrooms
ducted to the same control system. Under
this revised designation, addition or
modification of a potroom group at an
existing plant will not subject the entire
plant to the standards (unless the plant
consists of only one potroom group).
Similarly, addition or modification of an
anode bake plant at an exiting prebake
facility will not subject the entire pre-
bake facility to the standards. Only the
new or modified potroom group or anode
bake plant must meet the applicable
standards in such cases.
(2) Fluoride. Standard. Many com-
mentators questioned the level of the
proposed standard; i.e.. 2.0 lb TF/TAP.
A number of industrial commentators
suggested that the standard be relaxed
or that it be specified in terms of a
monthly or yearly emission limit. Some
commentators argued that the test data
did not support the standard and that
statistical techniques should have been
applied to the test data in order to ar-
rive at an emission standard.
Standards of performance under sec-
tion 111 are based on the best control
technology which 'taking into account
control costs) has been "adequately
demonstrated." "Adequately demon-
strated" means that the Administrator
must determine, on the basis of all in-
formation available to him (including
but not limited to tests and observations'
of existing plants and demonstration
projects or pilot applications) and the
exercise of sound engineering judgment.
that the control technology relied upon
in settinjt; a standard of performance
can be made available and will be ef-
fective to enable sources to comply with
the standards. In other words, test data
for existing plants are not the only bases
for standard setting. As discussed in the
background document. EPA considered
not only test data for existing plants,
but also the expected performance of
newly constructed plants. Some existing
plants tested did average less than 2,0
lb TF.TAP. Additionally, EPA believes
new plants ran be specifically designed
for best control of air pollutants and,
therefore, that.new plant emission con-
trol performance should exceed that of
well-controlled existing plants. Finally,
relatively simple changes in current op-
erating methods (e.g.. cell tapping) can
produce significant reductions in emis-
sions. For these reasons. EPA believes
the 2.0 lb TF, TAP standard is both rea-
sonable and achievable. A more detailed
discussion of the rationale for selecting
the 2.0 lb TF TAP standard is contained
in Volume 1 of the background docu-
ment, and EPA's responses to specific
comments on the fluoride standard are
contained in Volume 3.
As a result of the revised affected fa-
cility designation, the 2.0 lb TF/TAP
standard for prebake plants has been
split into separate standards for potroom
groups (1.9 lb TF/TAPi and anode bake
plants '0.1 lb TF/TAP). The proposed
2.0 Ib'TF/TAP limitation for prebake
plants always consisted of these two
components, but was published as a.com-
FEDERAl REGISTER, VOL. 4), NO. 17—MONDAY, JANUARY 26, 1976
IV-133
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RULES AND REGULATIONS
3827
bined standard to be consistent with the
original affected facility designation
(i.e., the entire primary aluminum
plant). At the time of proposal, the
Agency had not foreseen the potential
problems with modification of a two part
affected facility. Data supporting each
component of the standard as proposed
•is contained in the background docu-
ment (Volumes 1 and 2). In support of
the potroom component of the standard,
for example, two existing prebake pot-
rooms tested by the Agency averaged
less than 1.9 Ib TF/TAP. Because no well
controlled anode bake plants existed at
the time of aluminum plant testing, the
components for anode bake plants was
based on a conservatively assumed con-
trol efficiency for technology demonstrat-
ed in the phosphate fertilizer industry.
Using the highest emission rate observed
at two anode bake plants which were not
controlled for fluorides and applying the
assumed control efficiency, it was pro-
jected that these plants would emit ap-
proximately 0.06 Ib TF/TAP (0.12 Ib TF/
ton of carbon anodes produced). In addi-
tion, as indicated in Volume 1 of the
background document, it may be possi-
ble to meet the standard for anode bake
plants simply by better cleaning of anode
remnants. The Agency also has estimates
of emission rates for a prebake facility
to be built in the near future. The esti-
mates indicate that the anode bake plant
at the facility will easily meet the 0.1
TP/TAP standard.
One commentator questioned why the
standard was not more stringent con-
sidering the fact that Oregon has
promulgated the following standards for
new primary aluminum plants: (a) a
monthly average of 1.3 pounds of fluoride
ion per ton of aluminum produced, and
(b) an annual average of 1.0 pound of
fluoride ion per ton of aluminum
produced.
There are several reasons why the
Agency elected not to adopt standards
equivalent to the Oregon standards. Per-
haps most important, EPA believes that
the Oregon standards would require the
installation of relatively inefficient sec-
ondary scrubbing systems at most if not
all new primary aluminum plants. By
contrast, EPA's standard will require use
of secondary control systems only for
vertical stud Soderberg (VSS) plants
(which are unlikely to be built in any
event) and side-work prebake plants. A
standard requiring secondary control
systems on most if not all plants would
have a substantial adverse economic im-
pact on the aluminum industry, as is
indicated in the economic section of the
background document. Accordingly,
EPA has concluded that considerations
of cost preclude establishing a standard
comparable to the Oregon standards.
A second reason for not adopting
standards equivalent to the Oregon
standards stems from the fact that the
latter were based on test data consist-
ing of six monthly averages (calculated
by averaging from three to nine individ-
ual tests each month) from a certain
well controlled plant (which incorporates
both primary and secondary control).
Oregon applied a statistical method to
these data to derive the emission stand-
ards it adopted. As discussed in the com-
ment summary, EPA also performed a
statistical analysis of the Oregon test
data, which yielded results different
from those presented in the Oregon tech-
nical report. If the Agency's results had
been used, less stringent emission stand-
ards might have been promulgated in
Oregon.
A third consideration is that the test
methods used by Oregon were not the
sarnie as those used by the Agency to
collect emission data in support of the
respective standards. Therefore, Ore-
gon's test data and the Agency's test
data are not directly comparable.
Finally, a comment on the standard
for fluorides questioned whether or not
EPA had considered a new, potentially
non-polluting primary aluminum reduc-
tion process developed by Alcoa. The
commentator argued that if the process
had become commercially available, the
standard should be set at a level suffi-
ciently stringent to stimulate the devel-
opment of this new process. In response
to this comment, EPA has investigated
the process and has determined that it
is not yet commercially available. Alcoa
plans to test the process at a small pilot
plant which will begin production early
next year. If the pilot plant performs
successfully, it will be expanded to full
design capacity by the early 1980's. EPA
will monitor the progress of this process
and other processes under development
and will reevaluate the standards of per-
formance for the primary aluminum in-
dustry, as appropriate, in light of the
new technology.
(3) Opacity. Some of the industrial
commentators objected to the proposed
opacity standards for potrooms and
anode bake plants. They argued that
good control of total fluorides will result
in good control of particulate matter,
and therefore that the opacity standards
are unnecessary. EPA agrees that good
control of total fluorides will result in
good control of particulate matter; how-
ever, the opacity standards are intended
to serve as inexpensive enforcement tools
that will help to insure proper operation
and maintenance of the air pollution
control equipment. Under 40 CFR
60.1 Hd), owners and operators of af-
fected facilities are required to operate
and maintain their control equipment
properly at all times. Continuous moni-
toring instruments are often required to
indicate compliance with 60.11(d), but
this is not possible in the primary
aluminum industry because continuous
total fluoride monitors are not commer-
cially available. The data presented in
the background document indicate that
the opacity standards can be easily met
at well controlled plants that are prop-
erly operated and maintained. For these
reasons, the opacity standards have been
retained in the final regulations.
EPA recognizes, however, that in un-
usual circumstances (e.g., where emis-
sions exit from an extremely wide stack)
a source might meet the mass emission
limit but fail to meet the opacity limit.
In such cases, the owner or operator of
the source may petition the Administra-
tor to establish a separate opacity stand-
ard under 40 CFR 60.11(e) as revised on
November 12, 1914 (39 PR 39872).
(4» Control ol Other Pollutants. One
commentator was concerned that EPA
did not propose standards for carbon
monoxide (CO) and sulfur dioxide (SO*)
emissions from aluminum plants. The
commentator argued that aluminum
smelters are significant sources of these
pollutants, and that although fluorides
are the most toxic aluminum plant emis-
sions, standards for all pollutants should
have been proposed. As discussed in'the
preface to Volume 1 of the background
document, fluoride control was selected
as one area of emphasis to be considered
in implementing the Clean Air Act. In
•turn, primary aluminum plants were
identified as major sources of fluoride
emissions and were accordingly listed as
a category of sources for which standards
of performance would be proposed. Nat-
urally, the initial investigation into
standards for the primary aluminum
industry focused on fluoride control.
However, limited testing of CO and SO2
emissions was also carried out and it was
determined (a) that although primary
aluminum plants might be a significant
source of SO;, SOS control technology had
not been demonstrated in the industry,
and fb) that CO emissions from such
plants were insignificant. For these, rea-
sons, standards of performance were not
proposed for SO2 and CO emissions.
It is possible that SO2 control technol-
ogy used in other industries might be ap-
plicable to aluminum plants, and recent
information indiK&tes that CO emissions
from such plants may be significant. At
present, however, EPA har- insufficient
data on which to base SO, and CO emis-
sion standards for aluminum plants. EPA
will consider the factors mentioned
above and other relevant information in
assigning priorities for future standard
setting and invites submission of perti-
nent information by any interested
parties. Thus, standards for CO and SO»
emissions from primary aluminum plants
may be set in the future.
(5) Reference Methods 13A and 13B.
These methods prescribe sampling and
analysis procedures for fluoride emis-
sions and are applicable to the testing
of phosphate fertilizer plants in addi-
tion to primary aluminum plants. The
methods were originally proposed with
the primary aluminum regulations but
have been promulgated with the stand-
ards of performance for the phosphate
fertilizer industry (published August 6,
1975, 40 FR 33152) because the fertilizer
regulations v/ere promulgated before
those for primary aluminum. Comments
on the methods were received from both
industries and mainly concerned pos-
sible changes in procedures and equip-
ment specifications. As discussed in the
preamble to the phosphate fertilizer, reg-
ulations, some minor changes were made
as a result of these comments.
Some commentators expressed a desire
to replace Methods 13A and 13B with
totally different methods of analysis.
They felt that they should not be re-
stricted to using only those methods pub-
lished by the Agency. In response to these
FEDEBAL BEGISTEB, VOL. 41. NO. 17—MONDAY, JANUARY 26, 1976
IV-134
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.'J828
RULES AMU REGULATIONS
comments, an equivalent or alternative
method may be used if approved by the
Administrator under 40 CFR 00.8'bi as
revised on March 8, 1074 '39 FR 03i,8>.
'6) Reference Method 14. Reference
Method 14 specifies sampling equipment
and sampling procedures for measuring
fluoride emissions from roof monitors.
Most comments concerning this method
suggested changes in the prescribed
manifold system. A number of com-
mentators objected to the requirement
that stainless steel be used as the struc-
tural material for the manifold and sug-
gested that other, less expensive struc-
tural materials would work as well. Data
submitted by one aluminum manufac-
turer supported the use of aluminum for
manifold construction. The Agency re-
viewed these data and concluded that an
aluminum manifold will provide satisfac-
tory fluoride samples if the manifold is
conditioned prior to testing by passing
fluoride-laden air through the system.
By using aluminum instead of stainless
steel, the cost of installing a sampling
manifold would be substantially reduced.
Since the Agency had no data on other
possible structural materials, it was not
possible to endorse their use in the meth-
od. However, the following wording ad-
dressing this subject has been added to
the method text (§2.2.1): "Other ma-
terials of construction may be used if it
is demonstrated through comparative
testing that there is no loss of fluorides
in the system."
Some commentators also objected to
the requirement that the mean velocity
measured during fluoride sampling be
within ±10 percent of the previous 24-
hour average velocity recorded through
the system. In order to reduce the num-
ber of rejected, sampling runs due to
failure to meet the above criteria, the
requirement has been amended such that
the mean sampling velocity must be
within ±20 percent of the previous 24-
hour average velocity. EPA believes that
the relaxation of this requirement will
not compromise the accuracy of the
method.
(7) Economic Impact. Some comments
raised questions regarding the economic
impact of the proposed regulations. The
Agency has considered these comments
and responded to them in the comment
summary cited above. As indicated pre-
viously, an analysis of the inflationary
and energy impacts of the standards ap-
pears in Volume 3 of the background
document. Copies of these documents
may be obtained as indicated previously.
Effective date. In accordance with sec-
tion 111 of the Act. these regulations are
effective January 26, 1976 and apply to
sources the construction or modification
of which commenced after proposal of
the standards; i.e., after October 23,
1974.
(It Is hereby certified that the economic and
inflationary Impacts of this regulation have
been carefully evaluated In accordance with
Executive Order 11821)
Dated: January 19,1976.
RUSSELL E. TRAIN,
Administrator.
Part 60 of Chapter I, Title 40 of the
Code of Federal Regulations, is amended
as follows:
1. The table of sections is amended by
adding a list of sections for Subpart S
and by adding Reference Method 14 to
the list of reference methods in Appen-
dix A as follows:
Subpart S—Standards of Performance for
Primary Aluminum Reduction Plants
Sec.
60.190 Applicability and designation of af-
fected facility.
60.191 Definitions.
60.192 Standard for iluorldes.
60.193 Standard for visible emissions.
60.194 Monitoring of operations.
60.195 Test methods and procedures.
*****
APPENDIX A—REFERENCE METHODS
*****
METHOD 14—DETERMINATION OF FLUORIDE
EMISSIONS FROM POTROOM ROOF MONI-
TORS OF PRIMARY ALUMINUM PLANTS
AUTHORITY: Sees. Ill and 114. Clean Air
Act, as amended by sec. 4(a), Pub. L. 91-604,
84 Stat. 1678, 42 U.S.C. 1857 C-8, C-9.
2. Part 60 is amended by adding sub-
part S as follows:
Subpart S—Standards of Performance for
Primary Aluminum Reduction Plants
§ 60.190 Applicability and designation
of affected facility.
The affected facilities in primary alu-
minum reduction plants to which this
subpart applies are potroom groups and
anode bake plants. . .
§60.191 Definitions.
As used in this subpart, all terms not
defined herein shall have the meaning
given them in the Act and in subpart ,A
of this part.
(a) "Primary aluminum reduction
plant" means any facility manufacturing
aluminum by electrolytic reduction.
(b) "Anode bake plant" means a facil-
ity which produces carbon anodes for use
in a primary aluminum reduction plant.
(c) "Potroom" means a building unit
which houses a group of electrolytic cells
in which aluminum is produced.
(d> "Potroom group" means an uncon-
trolled potroom, a potroom which is
controlled individually, or a group of
potrooms ducted to the same control
system.
(e) "Roof monitor" means that portion
of the roof of a potroom where gases not
captured at the cell exit from the
potroom.
(f) "Aluminum equivalent" means an
amount of aluminum which can be pro-
duced from a ton of anodes produced by
an anode bake plant as determined by
§60.195(e). .
(g) "Total fluorides" means elemental
fluorine and all fluoride compounds as
measured by reference methods specified
in § 60.195 or by equivalent or alternative
methods fsee § 60.8 0.05 kg/metric ton (0.1 Ib/ton) of
aluminum equivalent for anode bake
plants.
§ 60.193 Standard for visible emissions.
(a) On and after the date on which
' the performance test required to be con-
ducted by § 60.8 is completed, no owner
or operator subject to the provisions of
this subpart shall cause to be discharged
into the atmosphere:
(1) From any potroom group any
gases which exhibit 10 percent opacity or
greater, or
(2) From any anode bake plant any
gases which exhibit 20 percent opacity or
greater. *
§60.194 Monitoring of operations.
(a> The owner or operator of any af-
fected facility subject to the provisions
of this subpart shall install, calibrate,
maintain, and operate monitoring devices
which can be used to determine daily
the weight of aluminum and anode pro-
duced. The weighing devices shall have
an accuracy of ±5 percent over their
operating range.
(b) The owner or operator of any af-
fected facility shall maintain a record of
daily production rates of aluminum and
anodes, raw material feed rates, and cell
or potline voltages.
§ 60.195 Tost methods and procedures.
(a) Except as provided in §60.8(b),
reference methods specified in Appendix
A of this part shall be used to determine
compliance with the standards prescribed
in § 60.192 as follows:
(1) For sampling emissions from
stacks:
Method 1 for sample and velocity
traverses.
-------
RULES AND REGULATIONS
3829
(ii) Method 1 for sample and velocity
traverses,
(ill) Method 2 and Method 14 for ve-
locity and volumetric flow rate, and
(iv) Method 3 for gas analysis.
(3) For sampling emissions from roof
monitors not employing stacks but
equipped with pollutant collection sys-
tems, the procedures under § 60.8(b)
shall be followed.
(b) For Method ISA or 13B, the sam-
pling time for each run shall be at least"
eight hours for any potroom sample and
at least four hours for any anode bake
plant sample, and the minimum sample
volume shall be 6.8 dscm (240 dscf) for
any potroom sample and 3.4 dscm (120
dscf) for any anode bake plant sample
except that shorter sampling times or
smaller volumes, when necessitated by
process variables or other factors, may
be approved by the Administrator.
(c) The air pollution control system
for each affected facility shall be con-
structed so that volumetric flow rates and
total fluoride emissions can be accurately
determined using applicable methods
specified under paragraph (a) of this
section.
(d) The rate of aluminum production
shall be determined as follows:
(1) Determine the weight of alumi-
num in metric tons produced during a
period from the last tap before a run
starts until the first tap after the run
ends using a monitoring device which
meets the requirements of § 60.194(a).
(2) Divide the weight of aluminum
produced by the length of the period in
hours.
(e) For anode bake plants, the alumi-
num ' equivalent for anodes produced ,
shall be determined as follows:
(1) Determine the average weight
(metric tons) of anode produced in the
anode bake plant during a representative
oven cycle using a monitoring device
which meets the requirements of § 60.-
194(a).
(2) Determine the average rate of
anode production by dividing the total
:weight of anodes produced during the
.representative oven cycle by the length
of the cycle in hours.
1 (3) Calculate the aluminum equiv-
alent for anodes produced by multiplying
the average rate of anode production by
two. (Note: an owner or operator may
establish a different multiplication factor
by submitting production records of the
tons of aluminum produced and the con-
current- tons of anode consumed by pot-
rooms.)
(f) For each run, potroom group
emissions expressed in kg/metric ton of
aluminum produced shall be determined
using the following equation:
E,,=
where:
(C.g.ji 10^ + (c.
-------
3830
RULES AND REGULATIONS
Ijornt.e the manifold nlonc the length of
the roof monitor :;«> lha: II Mrs near Dip
mldscrtioti of the roof monitor. If tlic design
of a particular roof nvmltor makes i.his Im-
possible, the manifold mny be located else-
where along the roof monitor, liul avoid
locating the manifold near the ends of the
roof monitor or In :i section where the
aluminum reduction pot arrangement Is not
typical of 'he rest of the potroom. Center the
sample nozzles In the throat of thr roof
monitor. (Sec -Flgnvr 14-1.) Construct all
sample-exposed surfaces within the nozzles.
manifold and sample duct of 3113 stainless
steel. Aluminum may ho used If ti new duct-
work system Is conditioned with fKiorldc-
laden roof monitor air for a period of six
weeks prior to Initial testing. Other materials
of construction may he used If It Is demon-
strated through comparative testing that
there Is no loss of fluorides In the system. All
connections In the ductwork shall be leak
free.
Locate two sample ports In ft vertical sec-
tion of the duct between the roof monitor
and exhaust fan. The sample ports shall be at
least 10 duct diameters downstream and
two diameters upstream from any flow dis-
turbance such as a bend or contraction. The
two sample ports shall be situated 90" apart.
One of the sample ports shall be situated so
that the duct can be traversed In the plane
of the nearest upstream duct bend.
2.2.2 Exhaust /an. An Industrial fan or
blower to be attached to the sample duct
at ground level. (See Figure 14-1.) This ex-
haust fan shall have a maximum capacity
such that a large enotigh volume of air can
be pulled throuph the ductwork to main-
tain an isoklnetlc sampling rate in all the
sample nozzles for all flow rates normally en-
countered In the roof monitor.
The exhaust fan volumetric flow rate shall
be adjustable so that the roof monitor air
can be drawn Isokinetically Into the sample
nozzles. This control of flow may be achieved
by a damper on the inlet to the exhauster or
by any other workable method.
2.3 Temperature measurement apparatus.
2.3.1 Thermocouple.. Installed In the roof
monitor near the sample duct.
2.3.2 Signal transducer. Transducer to
change the thermocouple voltage output to
a temperature readout.
2.3.3 Thermocouple wire. To reach from
roof monitor to signal transducer and
recorder.
2.3.4 Sampling train. Use the train de-
scribed In Methods 13A and 13B—Determi-
nation of total fluoride emissions from sta-
tionary sources.
3. Reagents.
3.1 Sampling and analysis. Use reagents
described In Method 13A or 13B—Determi-
nation of total fluoride emissions from sta-
tionary sources.
4. Calibration.
4.1 Propeller anemometer. Calibrate the
anemometers so that their electrical signal
output corresponds to the velocity or volu-
metric flow they are measuring. Calibrate
according to manufacturer's instructions.
4.2 Mani/old intake nozzles. Adjust the ex-
haust fan to draw a volumetric flow rate
(refer to Equation 14-1) such that the en-
trance velocity Into each manifold nozzle
approximates the average effluent velocity In
the roof monitor. Measure the velocity of the
air entering each no//le by Inserting an S
type pilot tube Into a 2.B cm or less diameter
hole (s«e Figure 14 21 locatud In the mani-
fold between each blast gate (or vnlvp) and
nozzle. The pilot tuho tip shall be extended
Into the center of the manifold. Take care
to insure that thert Is no leakage around the
pilot probe which could affect the indicated
velocity In the manifold leg. If the velocity
of air being drawn Into each nozzle Is not
l,he same, open or close each blast gate (or
valve) until the velocity in each nozzle Is the
same. Fasten each blast gate (or valve) so
that It will remain In this position and close
the pltot port holes. This calibration shall be
performed when the manifold system Is In-
stalled. (Note: It is recommended that this
calibration be repeated at least once a year.)
5 "Procedure,
5.1 Roof monitor velocity determination.
5.1.1 Velocity value /or setting isohinetic
flow. During the 24 hours preceding a test
run. determine the velocity Indicated by the
propeller anemometer In the section of roof
monitor containing the sampling manifold.
Velocity readings shall be taken every 15
minutes or at shorter equal time Intervals.
Calculate the average velocity for the 24-hour
period.
6.1.2 Velocity determination during a test
run. During the actual test run. record the
velocity or volume readings of each propeller
anemometer in the roof monitor. Velocity
readings shall be taken for each anemometer
every 15 minutes or at shorter equal time
Intervals (or continuously).
5.2 Temperature recording. Record the
temperature of the roof monitor every two
hours during the test run.
5.3 Sampling.
5.3.1 Preliminary air flow in duct. During
the 24 hours preceding the test, turn on the
exhaust fan and draw roof monitor air
through the manifold duct to condition the
ductwork. Adjust the fan to draw a volu-
metric flow through the duct such that the
velocity of gas entering the manifold nozzles
approximates the average velocity or the air
leaving the roof monitor.
5.3.2 Isokinetic sample rate adjustment.
Adjust the fan so that the volumetric flow
rate In the duct is such that air enters Into
the manifold sample nozzles at a velocity
equal to the 24-hour average velocity deter-
mined under 5.1.1. Equation 14-1 gives the
correct stream velocity which Is needed In the
duct at the sample ports In order for sample
gas to be drawn Isokinetically Into the mani-
fold nozzles. Perform a pltot traverse of the
duct at the sample ports to determine if the
correct average velocity In the duct has been
achieved. Perform the pitot determination
according to Method 2. Make this determina-
tion before the start of a test run. The fan
setting need not be changed during the run.
1 minute
8 (
where:
Vd=deslred velocity In duct at sample
ports, meter/sec.
Dn=
-------
28
Title 40—Protection of Environment
CHAPTER I—ENVIRONMENTAL
PROTECTION AGENCY
[FRL 483-7)
PART 60—STANDARDS OF PERFORM-
ANCE FOR NEW STATIONARY SOURCES
Delegation of Authority to Washington
Local Agencies
Pursuant to section 111 (c) of the Clean
Air Act, as amended, the Regional Ad-
ministrator of Region X, Environmental
Protection Agency (EPA), delegated to
the State of Washington Department of
Ecology on February 28, 1975. the au-
thority to Implement and enforce the
program for standards of performance
for new stationary sources (NSPS). The
delegation was announced In the FED-
ERAL REGISTER on April 1, 1975 (40 FR
14632). On April 25. 1975 (40 PR 18169)
the Assistant Administrator for Air and
Waste Management promulgated a
change to 40 CFR 60.4, Address to re-
flect the delegation to the State of
Washington.
On September 30 and October 8 and 9.
1975, the State Department of Ecology
requested EPA's concurrence In the
State's sub-delegation of the NSFa pro-
gram to four local air pollution control
agencies. After reviewing the State's re-
quest, the Regional Administrator de-
termined that the subdelegations meet
all the requirements outlined In EPA's
delegation of February 28, 1975. There-
fore, the Regional Administrator on De-
cember 5, 1975, concurred In the sub-
delegations to the four local agencies
listed below with the stipulation that all
the conditions placed on the original
delegation to the State shall also apply to
the sub-delegations to the local agencies.
EPA Is today amending 40 CFR 60.4 to
reflect the State's sub-delegations.
The amended 5 60.4 provides that all
reports, requests, applications, submlttals
and communications required pursuant
to Part 60 which were previously to be
sent to the Director of the State of Wash-
ington Department of Ecology (DOE)
will now be sent to the Puget Sound Air
Pollution Control Agency (PSAPCA), the
Northwest Air Pollution Authority (NW
APA), the Spokane County Air Pollution
Authority (SCAPA) or the Southwest Air
Pollution Control Authority (SAPCA) as
appropriate. The amended section Is set
forth below.
The Administrator finds good cause for
foregoing prior public notice and for
making this rulemaking effective Im-
mediately In that It is an administrative
change and not one of substantive con-
tent. No additional substantive burdens
are imposed on the parties affected. The
delegations which are reflected by the
administrative amendment were effective
on September 30 to the NWAPA, October
7 to the PSAPCA and October 8 to the
SCAPA and the SAPCA, and it serves no
useful purpose to delay the technical
change of the addition of the local agency
addresses to the Code of Federal Regu-
lations. •
RULES AND REGULATIONS
This rulemaking Is effective Immedi-
ately, and Is Issued under the authority
of Section 111 of the Clean Air Act, as
amended. 42 U.S.C. 1857c-6.
Dated: January 24,1976.
STANLEY W. LEGRO,
.Assistant Administrator
/or Enforcement.
Part 60 of Chapter I, Title 40 of the
Code of Federal Regulations is amended
as follows: ,
1. In { 60.4, paragraph (b) Is amended
by revising subparagraph (WW) to read
as follows:
§ 60. t Address.
(b) • * •
(WW) (1) Washington; State of Washing-
ton, Department of Ecology, Olympla, Wash-
ington 98504.
(11) Northwest Air Pollution Authority. 207
Pioneer Building, Second and Pine Streets,
Mount Vernon, Washington 98273.
(Ill) Puget Sound Air Pollution Control
Agency, 410 West Harrison Street, Seattle,
Washington 98119.
(Iv) Spokane County Air Pollution Control
Authority, North 811 Jefferson, Spokane,
Washington 99301.
(v) Southwest Air Pollution Control Au-
thority. Suite 7601 H, NE Hnzel Dell Avenue,
Vancouver, Washington 98665.
• • • • •
[FR Doc.76-2673 Filed 1-28-76;8:46 ami
FEDERAL UGISTE*, VOL 41, NO. 20-
-THURSDAY, JANUARY 29, 1976
29
Title 40—Protection of Environment
I FRL 492-3)
CHAPTER I—ENVIRONMENTAL
PROTECTION AGENCY
SUBCHAPTER C—AIR PROGRAMS
PART 60—STANDARDS OF PERFORM-
ANCE FOR NEW STATIONARY SOURCES
Delegation of Authority to State of Oregon
Pursuant to the delegation of author-
ity for the standards of performance for
new stationary sources (NSPS) to the
State of Oregon on November 10, 1975,
EPA is today amending 40 CFR 60.4.
Address, to reflect this delegation. A No-
tice announcing this delegation is pub-
lished today at 41 FR 7750 in the
FEDERAL REGISTER. The amended § 60.4
which adds the address of the State of
Oregon Department of Environmental
Quality to which all reports, requests,
applications, submittals. and communi-
cations pursuant to this part must be
addressed, is set forth below.
The Administrator finds good cause for
foregoing prior public notice and for
making this rulemaking effective imme-
diately In that it is an administrative
change and not one of substantive con-
tent. No additional substantive burdens
are imposed on the parties affected. The
delegation which is reflected by this ad-
ministrative amendment was effective on
November 10, 1975 and it serves no pur-
pose to delay the technical change of
this addition of the State address to the
Code of Federal Regulations.
This rulemaking is effective immedi-
ately, and^s Issued under the authority
of Section 111 of the Clean Air Act; as
amended. 42 U.S.C. 1857c-0.
Dated: February 11,1976.
STANLEY W. LEGRO,
Assistant Administrator for
Enforcement.
Part 60 of Chapter I, Title 40 of the
Code of Federal Regulations is amended
as follows:
1. In § 60.4 paragraph (b) is amended
by revising subparagraph (MM) to read
as follows:
§ 60.4 Address.
« • • • o
(b) • • •
(A)-(LL) • • •
(MM)—State of Oregon, Department
of Environmental Quality. 1234 8W
Morrison Street, Portland, Oregon 97205.
[FR Doc.76-4964 Filed 2-19-76;8:4B am]
FEDERAL REGISTER, VOL. 41, NO. 35-
-FRIDAY, FEBRUARY 20, 1976
IV-138
-------
RULES AND REGULATIONS
30
Title 40—Protection of Environment
(KRL 404-3)
CHAPTER I—ENVIRONMENTAL
PROTECTION AGENCY
SUBCHAPTER C—AIR PROGRAMS
PART 60—STANDARDS OF PERFORM-
ANCE FOR NEW STATIONARY SOURCES
Primary Copper. Zinc, and Lead Smelters;
Correction
In FR Doc. 76-733 appearing at page
2331 in the FEDERAL REGISTER of January
15, 1976, the ninth line of paragraph (a)
in 8 60.165 is corrected to read as follows:
"total smelter charge and the weight."
Dated: February 20, 1976.
ROGER STRELON.
Assistant Administrator
lor Air and Waste Management.
|FR Doc.76-5398 Filed 2-25-76:8:45 nui|
60.4 AddrcM.
• •
fb> • • •
State of Connecticut, Department
of Environmental Protection, State Of-
fice Building, Hartford, Connecticut
06115.
• • • • •
[FR Doc.76-7067 Filed 3-18-76:8:45 am)
FEDERAL REGISTER, VOL. 41, NO. 54-
-MONDAY, MARCH 92, 4976
31
[FRL 495-4|
PART 60—STANDARDS OF PERFORMANCE
FOR NEW STATIONARY SOURCES
Delegation of Authority to Commonwealth
of Virginia
Pursuant to the delegation of authority
for the standards of performance for
new stationary sources (NSPS) to the
Commonwealth of Virginia on December
30. 1975, EPA is today amending 40 CFR
60.4, Address, to reflect this delegation.
A Notice announcing this delegation is
published today at 41 FR 8416 in the
FEDERAL REGISTER. The amended § 60.4,
which adds the address of the Virginia
State Air Pollution Control Board to
which all reports, requests, applications,
submittals, and communications to the
Administrator pursuant to this pai't must
also be addressed, is set forth below.
The Administrator finds good cause for
foregoing prior public notice and for
making this rulemaking effective im-
mediately in that it is ap administrative
change and not one of .substantive con-
tend. No additional substantive burdens
are imposed on the parties affected. The
delegation which is reflected by this ad-
ministrative amendment was effective on
December 30, 1975, and it serves no pur-
pose to delay the technical change of this
addition of the State address to the Code
of Federal Regulations.
This rulemaking is effective inimedi-
ai^ly, and is issued under tite authority of
section 111 of the Clean Air Art. as
ajnended. 42 U.S.C, 1857c-6.
42 U.S.C. 1857C-6.
Dated: February 21, 19"6.
STANLEY W. LE(;r,o,
Assistant Administrator
for Enforcement.
Part 60 of Chapter I, Title 40 of the
Code of Federal Regulations is Amended
as follows:
1. In 5 6t>.4, paragraph (b) is amended
by revising subparagraph (W) to read
as follows:
SUBCHAPTER C—AIR PROGRAMS
I FRL 607-4]
Title 40—Protection of Environment
CHAPTER t—ENVIRONMENTAL
PROTECTION AGENCY
[FB.L, 529-3)
PART 60—STANDARDS OF PERFORM-
ANCE FOR NEW STATIONARY SOURCE
Delegation of Authority to State of
Connecticut
Pursuant to the delegation of authority
for the standards of performance for new
stationary sources (NSPS) to the State
of Connecticut on December 9,1975, EPA
is today amending 40 CFR 60.4, Address.
to reflect this delegation. A Nottca an-
nouncing this delegation is published to-
day at (41 FR 11874) In the FEDERAL REG-
ISTER. The amended 5 00.4, which adds
the address of the Connecticut Depart-
ment of Environmental Protection to
which all reports, requests applications.
submittals, and communications to the
Administrator pursuant to this part must
also be addressed, is set forth below.
The Administrator finds good cause
for foregoing prior public notice and for
making this rulemaking effective Imme-
diately in that It is an administrative
change and not one of substantive con-
tent. No additional substantive burdens
are imposed on the parties affected. The
delegation which Is reflected by this ad-
ministrative amendment was effective on
December 9. 1975, and it serves no pur-
pose to delay the technical change of this
addition to the State address to the Code
of Federal Regulations.
This rulemaking is effective immedi-
ately, and Is Issued under the authority
of section 111 of the Clean Air Act, u
amended.
(43 TJjS.C. 1867C-6)
Dated: March 15,1976.
STANLEY W. LEGRO,
Assistant Administrator
for Enforcement.
PART 60—STANDARDS OF PERFORM-
ANCE FOR NEW STATIONARY SOURCE
Delegation of Authority to State of
South Dakota
Pursuant to the delegation of author-
ity for the standards of performance for
new stationary sources (NSPS) to the
State of South Dakota on March 25,1976,
EPA is today amending 40 CFH 60.4. Ad-
dress, to reflect this delegation. A Notice
announcing this delegation is published
today at 41 FR 17600. The amended
8 60.4, which adds the address of Depart-
ment of Environmental Protection to
which all reports, requests, applications,
submittals, and communications to the
Administrator pursuant to this part must
also be addressed, is set forth below.
The Administrator finds good cause for
foregoing prior public notice and for
making this rulemaking effective imme-
diately in that* it Is an administrative
change and not one of substantive con-
tent. No additional substantive "burdens
are Imposed on the parties affected. The
delegation which is reflected by this ad-
ministrative amendment was effective on
March 25, 1976, and it serves no purpose
to delay the technical change of this ad-
dition of the State address to the Code of
Federal Regulations.
This rulemaking is effective immedi-
ately, and is issued under the authority
of Section 111 of the Clean Air Act, as
amended.
42 U.S.C. 18570-6.
Date: April 20, 1976.
STANLEY W. LEGRO,
Assistant Administrator
for Enforcement.
Part 60 of Chapter I, Title 40 of the
Code of Federal Regulations is amended
as follows:
1. In § 60.4 paragraph (b) is amended
by revising subparagraph QQ to read as
follows:
Part 60 of Chapter I, Title 40 of the § 60.4 Addrcw.
Code of Federal Regulations is amended • •
as follows:
1. In 5 60.4 paragraph (b) is amended
by revising subparagraph (H) to read as
follows:
§ 60.4 Address.
(b)
(b) * * *
(A)-(Z) • • *
(AA)-(PP) * • •
(QQ) State of South Dakota, Depart-
ment of Environmental Protection, Joe
Foss Building, Pierre, South Dakota
57501.
FEDERAL REGISTER. VOL 41, NO. 32-
—TUESDAY, APRIL 37, 1976
IV-139
-------
Title 40—Protection of Environment
CHAPTER I—ENVIRONMENTAL
PROTECTION AGENCY
(FBL 509-3)
PART 60—STANDARDS Or PERFORM-
ANCE FOR NEW STATIONARY SOURCES
Ferroalloy Production Faculties
On October 21, 1974 (39 PR 37470).
under section 111 of the Clean Mr Act,
as amended, the Environmental Protec-
tion Agency (EPA) proposed standards of
performance for new and modified fer-
roalloy production facilities. Interested
persons participated In the rulemaklng
by submitting comments to EPA. The
comments have been carefully consid-
ered, and where determined by the Ad-
ministrator to be appropriate, changes
have been made to the regulations as
promulgated.
The standards limit emissions of par-
ticulate matter and carbon monoxide
from ferroalloy electric submerged arc
furnaces. The purpose of the standards Is
to require effective capture and control
of emissions from the furnace and tap-
ping station by application of best sys-
tems of emission reduction. For ferro-
alloy furnaces the best system of emis-
sion reduction for participate matter is
a well-designed hood in combination
with a fabric filter collector or venturl
scrubber. For some alloys the best system
Is an electrostatic preclpltator preceded
by wet gas conditioning or a venturi
scrubber. The standard for carbon mon-
oxide repulres only that the gas stream be
flared or combusted in some other
manner.
The environmental Impact of these
standards is beneficial since the increase
in emissions due to growth of the In-
dustry will be minimized. Also, the stand-
ards will remove the incentive for plants
to locate In areas with less stringent
regulations.
Upon evaluation of the costs asso-
ciated with the standards and their eco-
nomic Impact, EPA concluded that the
costs are reasonable and should not bar
entry into the market or expansion of
facilities. Tn addition, the standards will
require at most a minimal increase In
power consumption over that required to
comply with the restrictions of most
State regulations.
SUMMARY OP REGULATION
The promulgated standards limit par-
ticula.te matter and carbon monoxide
emissions from the electric submersed
arc furnace and limit partlculate matter
emissions from dust-handling equip-
ment. Emissions of partlculate matter
from the control device are limited to
less than 0.45 kg/MW-hr (0.99 Ib/MW-
hr) for furnaces producing high-silicon
alloys (in general) and to less than 0.23
kg/MW-hr (0.51 Ib/MW-hr) for fur-
naces producing chrome and manganese
alloys. For both product groups, emis-
sions from the control device must be
less than 15 percent opacity. The regu-
lation requires that the collection hoods
capture all emissions generated within
the furnace and capture all tapping emis-
sions for at least 60 percent of the tap-
ping time. The concentration of carbon
monoxide In any gas stream discharged
to the atmosphere must be less than 20
volume percent. Emissions from dust-
handling equipment may not equal or ex-
ceed 10 percent opacity. Any owner or
operator of a facility subject to this regu-
lation must continuously monitor volu-
metric flow rates through the collection
system and must continuously monitor
the opacity of emissions from the control
device.
SUMMARY OP COMMENTS
Eighteen comment .letters were re-
ceived on the proposed standards of per-
formance. Copies of the comment letters
and a report which contains a summary
of the issues and EPA's responses are
available for public Inspection and copy-
ing at the U.S. Environmental Protec-'
tion Agency, Public Information Refer-
ence Unit (EPA Library), Room 2922,
401 M Street, S.W., Washington, D.C.
Copies of the report also may be ob-
tained upon written request from the'
EPA Public Information Center (PM-
215), 401 M Street, S.W., Washington,
D.C. 20460 (specify—Supplemental In-
formation on Standards of Performance
for Ferroalloy Production Facilities). In
addition to the summary of the issues
and EPA's responses, the report contains
a revaluation of the opacity standard
in light of revisions to Reference Method
9 which were published in the FEDERAL
REGISTER November 12, 1974 (39 PR
39872).
The bases for the proposed standards
are presented in "Background Informa-
tion for Standards of Performance: Elec-
tric Submerged Arc Furnaces for Pro-
duction of Ferroalloys" (EPA 450/2-74-
018a, b). Copies of this document are
available on request from the Emission
Standards and Engineering Division,
Environmental Protection Agency, Re-
search Triangle Park, North Carolina
27711, Attention: Mr. Don R. Goodwin.
SIGNIFICANT COMMENTS AND CHANGES TO
THE PROPOSED REGULATION
Most of the comment letters contained
multiple comments. The more significant
comments and the differences between
the proposed and the final regulations
are discussed below. In addition to the
discussed changes, several paragraphs
were reworded and some sections were
reorganized.
(1) Mass standard. Several comsnen-
ters questioned the representativeness of the
data used to demonstrate the achlevabll-
ity of the^0.23 hg/MW-hr (0.51 Ib/MW-
hr) standard proposed for facilities pro-
ducing chrome and manganese alloys. .
Specifically, the commenters were con-
cerned that sampling only a limited num-
ber of compartments or control devices
serving a furnace, nonlsokinetlc sam-
pling of some facilities, and the proce-
dures used to determine the total gas •
volume flow from open fabric filter col-
lectors would bias the data low. For these
reasons, the commenters arnued that the
standard should be 0.45 kg/MW-hr (0.99
Ib/MW-hr) for all alloys. As additional i
support for their position, they claimed
that control equipment vendors will not
guarantee that their equipment will
achieve 0.23 kg/MW-hr (0.51 Ib/MW-
Because of these comments, EPA
thoroughly Devaluated the bases for the
• two mass standards of performance and
concluded that the standards are achiev-
able by best systems of emission reduc-
tion. For open ferroalloy electric sub-
merged arc furnaces, the best system of
emission reduction is a well-designed
canopy hood that minimizes the volume
of induced rlr and a well-designed and
properly operated fabric filter collector
or high-energy venturi scrubber. In &
few cases, an electrostatic precipitator
preceded by a venturi scrubber or wet.
gas conditioning is a bist system. In
EPA's opinion, revising the standard up-
ward to 0.45 kg/MW-hr (0.99 Ib/MW-hr)
would allow instpirtlen of systems other
than the best. Therefore, the promul-
gated standard' of performance for fur-
naces producing chrome and manganese
alloys Is 0.23 kg/MW-hr (0.51 Ib/MW-
hr). The standard for furnaces produc-
ing-the specified high-silicon alloys Is
0.45 kg/MW-hr CV99 Ib/MW-hr). The
rationale for establishing the standards
at these levels is summarized below.
The reevaluation of the data bases for
the standards showed that the emission
test procedures u?pd did not significantly
bias the results. Therefore, contrary to
the commenter's concerns, the proce-
dures did not result in emission limita-
tions lower than those achievable by best
systems of emls<-lan reduction. The de-
viations and assumptions made in the
test procedures w?re Irased on considera-
tion of the particle size of the emissions,
an evaluation of the performance of the
control system^, and factors affecting the
induction of air Into open fabric filter
collectors.
EPA tests, and allows testing of, a rep-
resentative number of stacks or compart-
ments in a control device because sub-
sections of a well-designed and properly
operating control device will perform
equivalently. Evaluation of the control
system and the condition of the control
device by EPA engineers at the time of
the emission test showed that sections
not tested were of equivalent design and
in operating condition equivalent to or
better than the tested sections. Thus, the
performance of the non-tested portions
of the control device are considered to be
equivalent to or better th"n the per-
formance of the sections emission tested.
In addition, the particle size of emissions
from well-controlled ferroalloy furnaces
was investigated bv EPA and was found
to consist of parti-les of less than two
micrometers aerodynamic diameter for'
all alloys. The mass and, hence, inertia
of these particles are negligible; there-
fore, they follow the motion of the gas
stream. For emissions of this size distri-
bution, concentrations determined by
nonlsokinetic sampling would not be sig-
nificantly different than those measured
by Isoklnetic sampling.
EPA determined the total gas volume
flow rate from the open fabric filter col-
lectors by measuring the inlet volume
flow rate and the volume-of air Induced
into the collector. The inlet gas volumes
FEDECAl DEGISTEU, VOL. 41, NO. 87—TUESDAY, MAY 4, 1976
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BULES AND REGULATIONS
18499
to the collectors were measured during
each run of each test; but the volume
of air Induced Into the collector was de-
termined once during the emission test.
The total gas volume flow from the col-
lector was calculated as the sum of the
Inlet gas volume and the Induced air vol-
ume. Although the procedures used were
not Ideal, the reported gas volumes are
considered to be rer.sonably representa-
tive of the total gas volumes from the
facility. This conclusion is based on the
fact that the quantity ol air Induced
around the bags in an open collector is
primarily dependent on the open area
and the temperature of the inlet gas
stream and the ambient air. Therefore,
equivalent fllr volumes are drawn into the
collector under similar meteorological
and Inlet gas conditions. During the pe-
riods of emission testing at the facilities,
meteorological conditions were uniform
and the volume of Induced air was ex-
pected to be constant. Consequently,
measurement of the induced air volume
once during the emission test was ex-
pected to be sufficient for calculating the
total gas volume flaw from the collector.
Since conducting the test in question,
EPA has gained rdditional experience
and has concluded that in general it is
preferable to measure the total gas vol-
ume flow during each run of a perform-
ance test. This conclusion, however,
does not invalidate the use of the test
data obtained by the less optimum pro-
cedure of a single.determination of in-
duced air volume. EPA evaluated pos-
sibje variations in the amount of air in-
duced into the collector by performing
enthalpy balances using reported tem-
perature data. The Induced air volumes
were calculated assuming adiabatic mix-
Ing (no heat transfer by inlet gases to
collector) and, hence, are conservatively
high estimates. The calculated induced
air volumes did differ from the single
measured values; however, the effect on
the mass emission rate for the collectors
was not significant. EPA. therefore, con-
cluded that the use of single measure-
ments of the induced air volume did not
affect the level of the standards.
Another Issue of concern to com-
menters Is the reluctance of control
equipment vendors to guarantee reduc-
tion of emissions to less than 0.23 kg/
MW-hr (0.51 Ib/MW-hr). It is EPA's
opinion that this reluctance does not
demonstrate the unachievability of the
standard. The vendors' reluctance to
guarantee this level Is not surprisins con-
sidering the variables which are beyond
their control. Specifically, they rarely
have any control over the design of the
fume collection systems for the furnace
and tapping station. Fabric filter collec-
tors tend to control the concentration of
participate matter in the effluent The
mass rate of emissions from the collec-
tor is determined by the total volumetric
flow rate from the control device, which
is not determined by vendors. Further,
because of limited experience with emis-
sion testing to evaluate the performance
of. open fabric filter collectors, vendors
cannot effective!:* evaluate the perform-
ance of these systems over the guarantee
period. For vendors, establishment of thq
performance guarantes level is also com-
plicated by the fact that the performance
e>f the collector is contingent upon its
bein? properly operated and maintained.
Standards of performance are neces-
sarily based en data from a limited
number of best-controlled facilities and
on engineering- judgments regarding
performance of the control systems. For
this reason, there is a possibility of ar-
riving at different conclusions regarding
the performance capabilities of these
systems. Consequently, the question of
vendors' reluctance to guarantee their
equipment to achieve 0.23 kg/MW-hr
(0.51 Ib/MW-hr) was considered along
with the' results of additional resent
emission tests on fabric filter collectors.
Recognizing that the data base for the
standards was limited and that a num-
ber of well-controlled facilities had
started operation since completion of the
original study, EPA obtained additional
data to better evaluate the performance
of emission control systems of interest.
Under the authority of section 114 of
the Clean Air Act, EPA requested copies
of all emission data for well-controlled
furnaces operated by 10 ferroalloy i'
standard is not justified. This evaluation
ii discussed in detail in Chapter II of the
supplemental Information document. If
and when factual information Is pre-
sented to EPA wh'ch clearly demon-
strates that use of finer chrome and
manganese ores does prevent a propbr'y
operated new furnace, which Is equipped
with the best demonstrated system of
emission reduction (considering costs),
from meeting the 0.23 kg/MW-hr (0.51
Ib/MW-hr) standard, EPA will propose a
revision to the standard. The best system
of e-nifion reduction (considering costs)
is considered to be a well-designed col-
lection hood in combination with a well-
designed fabric filter collector or high-
energy venturi scrubber.
The emission data obtained by 'EPA.
and the data provided by the industry
show that the standards of performance
for both product groups are achievable
and the required control system clearly
Is adequately demonstrated. The ques-
tion of the achlevablllty of and the va-
lidity of the data basis for both the 0.23
kg/MW-hr (0.51 Ib/MW-hr) and 0.45
kg/MW-hr (0.99 Ib/MW-hr) standards
Is discussed In more detail In Chapter II
of the supplemental information docu-
ment.
(2) Control device opacity standard.
On November 12. 1974 (39 FR 39872).
after proposal of the standards for fer-
roalloy facilities. Method 9 was revised to
require that compliance with opacity
standards be determined by averaging
sets of 24 consecutive observations taken
at 15-second intervals (sis-minute av-
erages). The proposed opacity standard
which limited emissions from the control
FEDERAL REGISTER, VOL 41, NO. 87—TUESDAY, MAY 4. 1976
IV-141
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18500
RULES ANB>
device to less than 20 percent has been
revised In the regulation promulgated
herein to require that emissions be less
than 15 percent opacity in order to retain
the Intended level of control.
(3) Control system capture require-
ments. Ten commenters criticized fume
capture requirements for the furnace and
tapping station control systems on two
basic points: The arguments were: (1)
EPA lacks the statutory authority -to
regulate emissions within the building,
nnd (2) the standards are not technical-
ly feasible at all times.
EPA has the statutory authority un-
der section 111 of the Act to regulate any
new stationary source which "emits or
may emit any air pollutant." EPA does
not agre.i with the opinion of the com-
menters that section 111 of the .Act ex-
pressly or implicitly limits the Agency to
regulation only of pollutants which are
emitted directly into the atmosphere.
Partlculate matter emissions escaping
canture by the furnace control ey-tem
ultimately will be discharged to the at-
mosphere outside of the shop; therefore.
they may be regulated under section 111
of the Act. Standards which regulate
pollutants at the point of emission inside
the building allow assessment.of the con-
trol system without interference from
nonregulated sources located in the same
building. In addition, by requiring evalu-
ation of emissions before their dilution,
the standards will resu't in better con-
trol of the furnace emissions and will
regulate affected ferroalloy fac'Ut'ps
more uniformly than would standards
llmltln? emissions from the shop,
EPA believes the standards on the fur-
nace and tapping station collection
hoods are achievable because the stand-
ards are based on observations of normal
operations at well-controlled facilities.
The commenters who argued that the
standards are not technically feasible at
all times cited examples of abnormal op-
erations which would preclude achiev-
ing the standards. For examnle, several
commenters cited the fact that violent
reactions due to Im'ia'ances in the alloy
chemistry occasionally can generate more
emissions than the hood was designed to
capture. If the capture system Is well-
designed, well-maintained, and properly
operated, only failures of the process to
operate in the normal or usual manner
would cause the capacity of the system to
be exceeded. Such operating period are
malfunctions, and, therefore, compliance
with the standards of performance
would not be determined during these
periods. Performance tests under 40 CPR
60.8(c) are conducted only during rep-
resentative conditions, and periods of
start-up, shutdown, and malfunctions
are not considered representative condi-
tions.
Five commenters discussed other op-
erating conditions which they believed
would preclude a source from complying
with the tapping station standard. These
conditions included blowing taps, period
of poling the tarhole, and periods of re-
moval of metal and slag from the spout.
The commenters argued that blowing
taps should be exempted from the stand-
ard and the tapping station standard
should be replaced with an opacity
standard or emissions from the shop. The
comments v.erc revl:wed and EPA con-
cluded that exemption of blowing taps la
Justified. The regulation promulgated
herein exempts blowing taps from the
tap- ing station standard and Includes.a
definition of blowing tap. EPA believes
that conditions which result in plugging
of th-: ta^hol: and mctftl In the spout are
malfunctions because they are unavoid-
able failures of the process to operate
in the normal or usual manner. Discus-
sions with experts In the ferroalloy in-
dustry, revealed that these conditions are
not predictable conditions for which a
preventative maintenance or operation
program could be established. As mal-
function?, th'F- period': are not subject
to the standards, and a performance test
would not be conducted during such
periods. Therefore, the suggested revision
to the standard to exempt these periods
is not necessary because of the existing
provisions of 40 CFR 60.8(c) and 60.11.
In EPA's judsment, both the furnace and
tapping station standards are achievable
for all normal process operations at fa-
cilities with well-designed, well-main-
tain^'. a~d To-erly operated emission
collection systems.
Th? promulgated regulation retains
the proposed fume capture requirements,
but the regulation has been revised to
be more enforceable than the proposed
capture requirements, which could have
been enforced only on an Infrequent
basis. The regulation has been reorga-
nized to clarify that unlike the opacity
standards, the collection system capture
requirements (visible emission limita-
tions) are subject to demonstration of
compliance during the performance test.
To provide a means for routine enforce-
ment of the capture requirements, con-
tinuous monitoring of the volumetric
flow rate(s) through the collection sys-
tem Is required for each affected fur-
nace. An owner or operator may comply
with this requirement either by install-
ing a flow rate monitoring device in an
appropriate location in the exhaust duct
or by calculating the flow rate through
the system from fan operating data. Dur-
ing the performance test, the baseline
operating flow rate(s) will be established
for the affected electric submerged arc
furnace. The regulation establishes emis-
sion capture standards which are appli-
cable only during the performance test
of the affected facility. At all other times,
the operating volumetric flow rate(s)
shall be maintained at or greater than
the established baseline values for the
furnace load. Use of lower volumetric
flow rates than the established values
constitutes unacceptable operation and
maintenance .of the affected facility.
These provisions of the promulgated
regulation will ensure continuous mon-
itoring of the operations of the emission
capture system and will simplify enforce-
ment of the emission capture require-
ments.
The requirements for monitoring volu-
metric flow rates will add negligible ad-
ditional costs to the total costs of
complying with the standards of per-
formance. Flow rate monitoring devices
of sufficient accuracy to meet the re-
quirements of i 60.265(c) can be installed
for $600-$4000 depending on the flow
profile of the area being monitored and
the complexity of the monitoring; device.
A suitable stiip chart recorder can be
installed for less than $600. The alter-
native provisions allowing Calculation of
the volumetric flow rate(s) through the
control system from continuous monitor-
ing of fan operations will result in no
additional costs because the Industry
presently monitors fan operations.
(4) Monitoring of operations. The
promulgated regulation requires report-
Ing to the Administrator any product
changes that wi'l result in a change in
the applicable standard of performance
for the affected electric submerged arc
furnace. This requirement is necessary
because electric submerged arc furnaces
may be converted to production of alloys
other than the original design alloys by
physical alterations to the furnace,
changes to the electrode spacing.
changes in the transformer capacity, and
changes in the materials charged to the
furnace. Thus, the emission rate from
the electric submerged arc furnace and
the standard of performance (which Is
dependent on the alloy produced) may
change during the lifetime of the facil-
ity. Conversion of the furnace to pro-
duction of alloys with significantly dif-
ferent emission rates, such as changes
between the product groups for the two
standards, may result in the facility ex-
ceeding the applicable standard. Conse-
quently, the reporting requirement was
added to ensure continued compliance
with the applicable standards of per-
formance. Th«se reports of product
changes will afford the Administrator an
opportunity to determine whether a per-
formance test should be conducted and
will simplify enforcement of the regu-
lation. As with the requirements appli-
cable under the proposed regulation, the
performance te.«t still must be conducted
while the electric submerged arc furnace
is producing the design alloy whose emis-
sions are the most difficult to control of
the product fnmlly. Subsequent product
changes within the product family will
not cause the facility to exceed the stand-
ard.
(5) Test methods and procedures. Sec-
tion 60.266(d) of the promulgated regu-
lation requires the owner or operator to
design and construct the control device
to allow measurement of emissions and
flow rates using applicable test methods
and procedures. This provision permits
the use of open pressurized fabric filter
collectors (and other control devices)'
whose emissions cannot be measured by
reference methods currently in Appendix
A to this part, if compliance with the
promulgated standard can be demon-
strated by an alternative procedure. EPA
has not specified a single test procedure
for emission testing of open pressurized
fabric filter collectors because of the
large variations in the design of these
collectors. Test procedures can be de-
veloped on a case-by-case basis, however.
Provisions in 40 CFR 60.8 (b) allow the
owner or operator upon approval by the
Administrator to use an "site-native" or
FEDEGAL REGISTER, VOL 41, NO. 97—TUESDAV, WAV 4, 1976
IV-142
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RULES AND REGULATIONS
18501
"equivalent" test procedure to rhow com-
pliance with the.standards. EPA would
like to emphasize that development of
the "alternative" or "equivalent" test
procedure Is the responsibility of any
owner or operator who elects to use a
control device not amenable to testing by
Method 5 of Appendix A to this part. The
procedures of an "alternative" test
method for demonstration of compliance
are dependent on specific design features
and condition of the collector and the
capabilities of the sampling equipment.
Consequently, procedures acceptable for
demonstration of compliance will vary
with specific situations. General guid-
ance on possible approaches to sampling
of emissions from pressurized fabric filter
collectors is provided in Chapter IV of
the supplemental information document.
Dr.e to the costs of testing, the owner
or operator should obtain EPA approval
for a specific test procedure or othe'r
means for determining compliance be-
fore construction of a new source. Under
the provisions of ? 60 6, the owner or
operator of a new facility may request
review of the acceptability of proposed
plans for construction and testing of con-
trol systems which are not amenable to
sampling by Reference Method 5. If an
acceptable "alternative" test procedure is
not developed by the owner or operator,
then total enclosure of the pressurized
fabric filter collector and testing by
Method 5 is reo.uired.
Effective date. In accordance with sec-
tion 111 of the Act. these regulations
prescribing standards of performance for
ferroalloy production facilities are effec-
tive May 4, 1976, and apply to electric
submerged arc furnaces and their asso-
ciated dust-handling equipment, the
construction or modilcation of which
was commenced after October 21, 1974.
(Sees. Ill and 114 of the Clean Air Act,
amended by 8eo. 4(a) or Pub. L. 91-604, 84
Stat. 1678 (42 U.3.C. 1857C-6, 1867C-9).)
Dated: April 23,1976.
RUSSELL E. TRAIN,
Administrator.
Part 60 of Chapter I. Title 40 of the
Code of Federal Regulations is amended
as follows:
1. The table of sections is amended by
adding subpart Z as follows:
Subpart Z—Standards of Performance for Ferro-
elioy Pfoduct.on Facil.tie*
Sec.
60.260- Applicability and designation of
affected facility.
60.961 Definitions.
60.262 Standard for partlculate matter.
60.263 Standard for carbon monoxide.
60.264 Emission monitoring.
60.263 Monitoring of operations.
60.266 Test methods and procedures.
2. Part 60 Is amended by adding sub-
part Z as follows:
Subpart Z—Standards of Performance for
Ferroalloy Pro juction
§ 60.260 Applicability and ilcslgnntion
of affected facility.
The provisions of this subpart are ap-
plicable to the following affected facili-
ties: Electric submerged arc furnaces
which produce silicon metal, ferrosillcon,
calcium silicon, silicomanganese zirco-
nium, ferrochrome silicon, silvery iron,
. hii.h-carbon ferrochrome, charge chrome
standard ferromangancse, slUmanga-
nese, ferrcmangane.se silicon, or calcium
carbide; and dust-handling equipment.
§60.261 Definitions.
As used In this subpart, all terms not
denned herein shall have the meaning
given them in the Act and in subpart A
of this part.
(a) "Electric submerged arc furnace"
means any furnace wherein electrical
energy is converted to heat energy by
transmission of current between elec-
trodes partially subm:rged in the furnace
charge'.
(b) "Furnace charge" me?ns any ma-
terial introduced into the electric.sub-
merged arc furnace and may consist of,
but is not limited to, ores, slag, carbo-
naceous mateilal, and limestone.
(c) "Product change" means any
change in the composition of the furnace
charge that would cause the electric sub-
merged arc furnace to tecorr.e subject
to a different mass standard applicable
under this subpart.
(d) "Slag" means the more or less
completely fused and vitrified matter
separated during the reduction of a
metal from its ore.
(e) "Tapping" means the' removal of
slag or product from trie electric sub-
merged arc furnace under normal op-
erating conditions such as removal of
metal under normal pressure and move-
ment by gravity down the spout into the
ladle.
(f) "Tapping period" means the time
duration from initiation of the process
of opening the tap hole until plugging of
the tap hole is complete.
(g) "Furnace cycle" means the time
period from completion of a furnace
product tap to the completion of the next
consecu'ive product tap.
(h) "Tapping station" means that
general area where molten product or
slag is removed from the electric sub-
merged arc furnace. .
(1) "Blowing tap" means any tap In
which an evaluation of gas forces or pro-
jects jets of flame or metal sparks be-
yond the ladle, runner, or collection hood.
(j) "Furnace power input" means the
resistive electrical power consumption of
an electric submerged arc furnace as
measured in kilowatts.
(k) "Dust-handling equipment" means
any equipment used to handle particu-
Ir.te matter collected by th? air pollution
control device (and located at or near
such device) servinp any electric sub-
merged arc furnace subject to this sub-
part.
(1) "Control device'' means the air
pollution control equipment used to re-
move particulate matter generated by an
electric submerged arc furnace from an
effluent gas stream.
(m) "Capture system" means the
equipment (Including hoods, ducts, fans,
dampers, etc.) used to capture or trans-
port partlculate matter generated by an
affected electric submerged arc furnace
to the control device.
(n) "Standard ferromang&nese" means
that alloy as defined by A.S.T.M. desig-
nation A99-66.
(o) "Silicomanganese" means- that
alloy as denned by A.S.T.M. designation
A483-C6.
(ft) "Calcium carbide" means material
containing 70 to 85 percent calcium car-
bide by weight.
(q> "High-carbon ferrochrome" means
that alloy as defined by A.S.T.M. desig-
nation A101-66 grades HC1 through HC6.
(r) "Charge chrome" means that alloy
containing 52 U> 70 percent by weight
chromium, 5 to 8 percent by weight car-
bon, and 3 to 6 percent by weight silicon.
(s) "Silvery Iron" means any ferro-
silicon, as defined by A.S.T.M. designa-
tion 100-69, which contains less than
30 percent silicon. .
(t) "Ferrochrome silicon" means that
al'.oy as denned by A.S.T.M. designation
A482-CG.
(u) "Silicomanganese rlrconium"
means that alloy containing 60 to 65 per-
cent by weight silicon, 1.5 to 2.5 percent
by weight calcium, 5 to 7 percent by
weight zirconium, 0.75 to 1.25 percent by
wciC'ht aluminum, 5 to 7 percent,by
weight manganese, and 2 to 3 percent by
weight barium.
(v) "Calcium silicon". means that
alloy as defined by A.S.T.M. designation
A405-C4.
(w) "Ferrosilicon" means that alloy as
defined by A.S.T.M. designation A100-69
grades A. B, C, D, and E which contains
50 or more percent by weight silicon.
(x) "Silicon metal" means any si'icon
alloy containing more than 96 percent
silicon by weight.
(y) "Ferromanganese silicon" means
that alloy containing 63 to 66 percent by
weight manganese, 28 to 32 percent by
weight silicon, and a maximum of 0.08
percent by weight carbon.
§ 60.262 Stundurii for purticulalc mat-
ter.
(a) On and after the date on which the
performance test required to be con-
ducted by § 60.8 is completed, no owner
or operator subject to the provisions of
this subpart shall cause to be discharged
into the atmosphere from any electric
submerged arc furnace any gases which:
(1) Exit fronr. a control device and con-
tain particulate matter in excess of 0.45
kg/MW-hr (0.99 Ib/MW-hr) while sill-
con metal, ferrosillcon, calcium silicon,
or silicomanganese zirconium is being
produced.
(2) Exit from a control device and con-
tain particulate matter In excess of 0.23
kg/MW-hr (0.51 Ib/MW-hr) while high-
carbon ferrochrome, charge chrome,
standard ferromanganese, silicomanga-
nese, calcium carbide, ferrochrome sili-
con, ferromanganese silicon, or silvery
Iron is being produced.
(3) Exit from a control device and ex-
hibit'15 percent opacity or greater..
(4) Exit from an electric submerged
arc furnace and escape the capture sys-
tem and are visible without the aid of
Instruments. The requirements under
this subparagraph apply only during pe-
riods when flow rates are being estab-
lished under 5 60.265(d).
FEDERAL REGISTER, VOL 41, NO. 87—TUESDAY, MAY 4, 1976
IV-143
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RULES AWO> KEGUIUTONS
(8) Escape- fflie capture system at the
topping station and are visible without
the aid of instruments for more than 40
percent of each tapping period. There are
no limitations on visible emissions under
this sutnaragraph when a blowing tap
occurs. The requirements under this sub-
paragraph apply only during periods
when flow rates are being established
under §60.265 (d).
The owner or operator subject to
the provisions of this subpart shall in-
stall, calibrate, maintain and operate a
continuous monitoring system for meas-
urement of the opacity of emissions dis-
charged Into the atmosphere from the
control device (s).
(b) For the purpose of .reports re-
quired under 8 60.7(c), the owner or op-
erator shall report as excess emissions
all six-minute periods 'in which the av-
erage opacity is 15 percent or greater.
(c) The owner or operator subject to
the provisions of this subnart shall sub-
mit a written report of any product
change to the Administrator. Reports of
product changes must be postmarked
not later than 30 days after Implemen-
tation of the product change.
§ &Q.26S Motoitoripg of operations.
(B> The owner or operator of any elec-
tric submerged arc furnace subject to the
provisions of this subpart shall main-
tain daily records of the following in-
formation:
(1) Produce feeing produced.
(ZJ Description of constituents of fur-
nace charge. Including, the quantity, by
weight.
C3> Time and duration of each tap-
ping period and the Identification of ma-
terial tapped (slag or product.)
(4) All furnace power Input data ob-
tained under paragraph (b) of this sec-
tion.
(5) AB flow rate data obtained under
paragraph (c) of this section or all fan
motor power consumption and pressure
drop data obtained under paragraph (e)
of this section.
(b) The owner or operator subject to
the provisions of this subpart shall in-
stall, calibrate, maintain, and operate B
device to measure and continuously re-
cord the furnace power input. The fur-
nace power input may be measured at the
output or input side of the transformer.
The device must have an accuracy of ±5
percent over its operating range.
(c) The owner or operator subject to
the provisions of this sub^art shall In-
stall, calibrate, and maintain a monitor-
ins device that continuously measures
and records the volumetric flow rate
through each separately ducted hood of
the capture system, except as provided
under paragraph (e) of this section. The
owner or operator of an electric sub-
merged arc furnace th?t is equipped with
a water cooled cover which is designed
to contain and prevent escape of the
generated gas and ^articulate matter
shall monitor only the volumetric flow
rate through the capture system for con-
trol of emissions from the tapping sta-
tion. The owner or operator may install
tho monitoring device(s) in any appro-
priate location in the exhaust duct such
that reproducible flow rate monitoring
will result. The flow rate monitoring de-
vice must have an accuracy of ±10 per-
cent over its normal operating range and
must be calibrated According to the
manufacturer's instructions. The Ad-
ministrator may require the owner or
operator to demonstrate the accuracy of
the monitoring device relative to Meth-
ods 1 and 2 of Anpendix A tc this port.
(d) When performance tests are con-
ducted under the provisions of § 60.8 of
this part to demonstrate compliance
with the standards under §§60.262(a)
(4) and (5), the volumetric flow rate
through each separately ducted hood of
the capture system must be determined
using the monitoring device required
under paragraph (c) of this section. The
volumetric flow rates must be determined
for furnace power input levels at 50 and
100 percent of the nominal rated capacity
of the electric submerged arc furnace.
At all times the electric submerged arc
furnace is operated, the owner or oper-
ator shall maintain the volumetric flow
rate at or above the appropriate levels
for that furnace power input level de-
termined during the most recent per-
formance test If emissions due to tap-'
ping are captured and ducted separately
from emissions of the electric submerged
arc furnace, during each tapping period
the owner or operator shall maintain
the exhaust flow rates through the cap-
ture system over the tapping station at
or above the levels established during
the most recent performance test. Oper-
ation at lower flow rates may be consid-
ered by the Administrator to be unac-
ceptable operation and maintenance of
the affected facility. The owner or oper-
ator may request that these flow rates be
reestablished by conducting new per-
formance tests under § 60.8 of this part.
(e) The owner or operator may as an
alternative to paragraph (c) of this sec-
tion determine the volumetric flow rate
through each fan of the capture system
from the fan power consumption, pres-
sure drop across the'fan and the fan per-
formance curve. Only data specific to the
operation of the affected electric sub-
merged arc furnace are acceptable for
demonstration of compliance with the
requirements of this paragraph. The
owner or operator shall maintain on file
& permanent record of the fan per-
formance curve 'prepared for a specific
temperature) and shall:
(1) Install, calibrate, maintain,, and
operate a device to continuously measure
and record the power consumption of the
fan motor fme^si'red In kilowatts), and
(2) Install, calibrate, maintain, and
operate a device to continuously meas-
ure fnd re-ord the pressure dron across
the fan. The fan rower consumption and
pressure dron measurements must be
synchroni-ed to allo-v real time compar-
isons of the data. The monitoring, de-
vices must h?.ve an accuracv of ±5 per-
cent over the'r normal operat'ng ranges.
(f) The vol'imetrlc flow rate through
each fan of the capture system must be
determined from the fan power con-
sumntion, fan pressure drop, and fan
performance curve fnecifled under para-
pra^h (e) of thij section, during anv per-
formance test required under 3 60.8 of
this p°rt to demonstrate comnlipnce with
the standards under §§ 60.232 (a) (4) and
(5). The o"-ner'or operator shall deter-.
mire the volumetric flow rate at a repre-
sentative temperature for furnace power
input leve's of 50 and 100 percent of the •
nominal rated capacity of the electric
submersed nrc furnace. At all times the
e'ectric submerged arc furnace is op-
erated, the owner or operator shall main-
tnin the fan power consumption and fan
pressure drop at leve's such that the vol- .
umetric flow rat° is at or above the levels
established during the most recent per-
formnnce te*t for that furnace power in-
put level. If emissions due to tapping are
captured and ducted serKwrately from
emissions of the electric submerged arc
furnace, during each t^ppiner period the
owner or operator shall maintain the fan
power consumption and fan pressure
drop at levels such that the volumetric
flow rate Is at or above the levels estab-
lished during the most recent perform-
ance test. Operation at lower flow rates
may be considered bv the Administrator
to be unacceptable operation and main-
tenance of the affected facility. The own-
er or operator may request th*t these
flow rates be reestablished by conducting
new performance tests under 8 60.8 of
this part. The Administrator may require
the owner or operator to verify the fan
performance curve by monitoring neces-
sary fan operating parameters and de-
termining the gas volume moved relative
to Methods 1 and 2 of Appendix A to this
part.
(g) AH monitoring devices required
under paragraphs (c) and (e) of this
section are to be checked for calibration
annually in accordance' with the proce-
dures under §60.13(b>.
§60.266 Test methods and? procedures.
(a) Reference methods to Appendix A
of this part, except as provided in fl 60.8
(b), shall be used to determine compli-
ance with the standards prescribed in
§60.262 and §60.263 as follows:
FEDERAL REGISTER, VOL 41, NO. 07—TUESDAY, MAY 4, 1976
IV-144
-------
RULES AND REGULATIONS
18503
(1) Method 5 for the concentration of
participate matter and the associated
moisture content except that the heating
systems specified In paragraphs 2.1.2 and
2.1.4 of Method 5 are not to be used when
the carbon monoxide content of the gas
stream exceeds 10 percent by volume.
dry basis.
(2) Method 1 for sample and velocity
traverses.
(3) Method 2 for velocity and volumet-
ric flow rate.
(4) Method 3 for gas analysis, Includ-
ing carbon monoxide.
(b) For Method 5, the sampling time
for each run Is to include an Integral
number of furnace cycles. The sampling
time for each run must be at least 60
minutes and the minimum sample vol-
ume must be 1.8 dscm (64 dscf) when
sampling emissions from open electric
submerged arc furnaces with wet scrub-
ber control devices, sealed electric sub-
merged arc furnaces, or semi-enclosed
electric submerged arc furnaces. When
sampling emissions from other types of
Installations, the sampling time for each
run must be at leist 200 minutes and the
minimum sample .volume must be 5.7
dscm (200 dscf). Shorter sampling times
or smaller sampling volumes, when ne-
cessitated by process variables or other
factors, may be approved by the Admin-
istrator.
(c) During the performance test, the
owner or operator shall record the maxi-
mum open hood area (in hoods with
segmented or otherwise nioveable sides)
under which the process Is expected to
be operated and remain in compliance
with all standards. Any future operation
of the hooding system with open areas In
excess of the maximum Is not permitted.
(d) The owner or operator shall con-
struct the control device so that volu-
metric flow rates and participate matter
emissions can be accurately determined
by applicable test methods and proce-
dures.
(e) During any performance' test re-
quired under § 60.8 of this part, the
owner or operator shall not allow gaseous
diluents to be added to the effluent gas
stream after the fabric in an open pres-
surized fabric .filter collector unless the
total gas volume flow from the collector
Is accurately determined and considered
in the determination of emissions.
(f) When compliance with i 60.263 Is
to be attained by combusting the gas
stream in a flare, the location of the
sampling site for participate matter Is
to be upstream of the flare.
(g) For each run, participate matter
emissions, expressed in kg/hr (Ib/hr),
must be determined for each exhaust
stream at which emissions are quantified
using the following equation:
where:
£>=Emissions of partlculate matter In
kg/hr (Ib/hr).
C. ;= Concentration of partlculate matter In
kg/dacm (lb/dscf) as determined by
Method 6.
g, = Volumetric flow rate of the effluent fai
stream In dscm/hr (ds:f/hr) as do-
termined by Method 2.
(h) For Method 5. partlculate matter
emissions from the affected facility, ex-
pressed in kg/MW-hr Ub/MW-hr) must
be determined for each run using the
following equation:
where:
£ = Emissions of partlculate from the af-
fected facility.' In kg/MW-hr (lb/
MW-hr).
Af=Total number of exhaust streams at
which emissions are quantified.
£»=Emission of partlculate matter from
* each exhaust stream In kg/hr (lb/
hr). as determined In paragraph (g)
of this section.
p = Average furnace power Input during
the sampling period. In megawatts
as determined according to S 60.263
(b).
(Sees. Ill and 114 of the Clean Air Act. as
amended by sec. 4(a) of Pub. L. 01-O04, Bi
Btat. 1678 (43 O.S.C. 18B7c-«, 1857C-9))
(F» Doc.7«-13814>ued 6-3-76:6:49 •*•'
IfKML ttOISTW, VOL 41, NO. 17—TUISOAY, MAY 4, 1974
34
TKIe 40—Protection of Environment
CHAPTER I—ENVIRONMENTAL
PROTECTION AGENCY
SUBCHAPTER C—AIR PROGRAMS
| FRL 639-51
PART 60—STANDARDS OF PERFORM-
ANCE FOR NEW STATIONARY SOURCE
Delegation of Authority to Commonwealth
of Massachusetts
Pursuant to the delegation of author-
ity for the standards of performance for
new stationary sources (NSP3) to the
Commonwealth of Massachusetts on
January 23.1976, EPA is today amending
40 CFB 60.4. "Address," to reflect this
delegation. A notice announcing this
delegation Is published in the Notices
section of today's FEDERAL REGISTER. The
amended § 60.4, which adds the address
of the Massachusetts Department of En-
vironmental Quality Engineering, Divi-
sion of Air Quality Control, to which all
reports, requests, applications, submlt-
tals, and communications to the Ad-
ministrator pursuant to this part must
also be addressed, Is set forth below.
The Administrator finds good cause for
foregoing prior public notice and for
making this rulemaking effective im-
mediately in that it Is an administra-
tive change and not one of substantive
content. No additional substantive bur-
dens are imposed on the parties affected.
The delegation which is reflected by this
administrative amendment was effective
on January 23, 1976, and it serves no
purpose to delay the technical change
of this addition of the State address to
the Code of Federal Regulations.
This rulemaking is effective immedi-
ately, and Is Issued under the authority
of Section 111 of the Clean Air Act, as
amended.
42 U.S.C. 1857C-6.
Dated May 3, 1976.
STANLEY W. LECRO,
Assistant Administrator
/or Enforcement.
Part 60 of Chapter I, Title 40 of the
Code of Federal Regulations is amended
as follows:
1. In § 60.4 paragraph (b) is amended
by revising subparagraph (W) to read
as follows:
§ 60.4 Address.
(b) • • • •
(W) Massachusetts Department of En-
vironmental Quality Engineering, Divi-
sion of Air Quality Control, 600 Wash-
ington Street, Boston. Massachusetts
(FB 000.76-13822 Filed 6-12-76;8:46 am]
PART 60—STANDARDS OF PERFORM-
ANCE FOR NEW STATIONARY SOURCES
Delegation of Authority to State of New
Hampshire
Pursuant to the delegation of author-
ity for the standards of performance for
new stationary sources (NSPS) to the
State of New Hampshire on February 17,
1978, EPA Is today amending 40 CFR
60.4, "Address," to .-eflect this delega-
tion. A Notice announcing this delegation
Is published In the Notices section of to-
day's FEDERAL REGISTER. The amended
I! 60.4. which adds the address of the New
Hampshire Air Pollution Control Agency
to which all reports, requests, applica-
tions, submittals, and communications to
the Administrator pursuant U, this part
must also be addressed, is set forth be-
low.
The Administrator finds good cause for
foregoing prior public notice and for
making this rulemaking effective imme-
diately in that it is an administrative
change and not one of substantive con-
tent. No additional substantive burdens
are imposed on the parties affected. The
delegation which is reflected by this ad-
ministrative amendment was effective on
February 17, 1976, and it serves no pur-
pose to delay the technical change of this
addition of the State address to the Code
of Federal Regulations.
IV-145
-------
RUES AND REGULATIONS
This rulemaking Is effective immedi-
ately, and is issued under the authority
of Section 111 of the Clean Air Act, as
amended.
42U.8.C. 1867C-6.
Dated: May 3,1916.
STANLEY W. LECRO.
Assistant Administrator
of Enforcement.
Part 60 of Chapter I, Title 40 of the
Code of Federal Regulations Is amended
as follows:
1. In § 60.4 paragraph (b) Is amended
by revising subparagraph (EE) to read
as follows:
§ 60.4 Addrcgn.
* • • * •
(b) • * •
(EE) New Hampshire Air Pollution
Control Agency, .Department of Health
and Welfare. State Laboratory Building.
Hazen Drive, Concord, New Hampshire
03301.
[FR Doc.76-13821 Filed 6-12-76;8:46 am]
FEDERAL REGISTER, VOL. 41, NO. 94-
-THUKSDAY. MAY 13, 1976
35 (FRL 609-3)
PART 60—STANDARDS OF PERFORM-
ANCE FOR NEW STATIONARY SOURCES
Ferroalloy Production Facilities.
Correction
In FR Doc. 76-12814 appearing atpaga
18498 In the FEDERAL REGISTER of Tues-
day, May 4, 1976 the following correc-
tions should be made:
1. On page 18498, second column, last
paragraph designated "(1)", second line,
fourth word should read "representa-
tiveness".
2. On page 18501, first column, the sub-
part heading Immediately preceding the
text, should read "Subpart Z—Standards
of Performance for Ferroalloy Produc-
tion Facilities".
3. On page 18501, In { 60.260, second
column, fourth line from the top, the
third word should read "slllcomanga-".
4. On page 18501, second column. In
{60.261 (i). second line, third void
should read "evolution".
ft. On page 18603, third column, to
J CO J66(h> the equation should hare ap-
peared as follows:
36,
|OPP—260019: FEi 645-8)
FEDERAL REGISTER, VOL 41, NO. 99-
-TMURSDAY, MAY 20, 1976
Title 40—Protection of Environment
(FBI. 648-4]
CHAPTER I—ENVIRONMENTAL
PROTECTION AGENCY
SUBCHAFTER C—AIR PROGRAMS
PART 60—STANDARDS OF PERFORM-
ANCE FOR NEW STATIONARY SOURCES
Delegation of Authority to State of Cali-
fornia on Behalf of Ventura County and
Northern Sonoma County Air Pollution
Control Districts
Pursuant to the delegation of author-
ity for the standards of performance for
new stationary sources (NSPS) to the
State of California on behalf of the
Ventura County Air Pollution Control
District and the Northern Sonoma
County Air Pollution Control District,
dated February 2, 1976, EPA 15 today
amending 40 CFR 60.4, Address, to re-
flect this delegation. A Notice announcing
this delegation is published today in
the Notice section of this Issue. The
amended 5 60.4 is set forth below. It adds
the addresses of the Ventura County and
Northern Sonoma County Air Pollution
Control Districts, to which must be ad-
dressed all reports, requests, applica-
tions, submlttals, and communications
pursuant to this part by sources subject
to the NSPS located within these Air
Pollution Control Districts.
The Administrator finds good cause
for foregoing prior public notice and for
making this rulemaking effective imme-
diately in that it is an administrative
change and not one of substantive con-
tent. No additional substantive burdens
are Imposed on the parties affected. The
delegation which is reflected by this ad-
ministrative amendment was effective on
Febraury 2, 1976, and It serves no pur-
poses to delay the technical change of
this addition of the Air Pollution Con-
trol District addresses to the Code of
Federal Regulations.
This rulemaking Is effective imme-
diately.
(6ec. Ill of the dean Air Act, as amended
143TJJ3.C. 1857C-4J).
Dated: May 3,1976.
STANLEY W. LEGRO,
Atsistant Administrator
for Enforcement.
Part 60 of'Chapter I. Title 40 of the
Code of Federal Regulations Is amended
as follows:
1. Section 60.4(b) Is amended by
revising subparagraph F to read as fol-
lows:
860.4
Address.
• " •
(b) • • •
F California—
Bay Area Air Pollution Control District.
•39 Ellis St.. San Francisco, CA 04109.
Del Nort« County Air Pollution Control
District. Courthouse. Crescent City. CA 96431.
Humboldt County Air Pollution Control
District. 6600 a Broadway. Eureka, CA 9S6OL.
Kern County Air Pollution Control District.
1700 Flower 8k (P.O. Box 097), Bakersfleld.
CA 98309.
Monterey Bay Unified Air Pollution Control
District. 420 Church 8t. (P.O. Box 467).
Bnllnas. CA 93901.
Northern Sonoma County Air Pollution
Control District. 3313 Chanate • Hd..' Santo'
Rosa, CA 95404.
Trinity County Air Pollution Control Dis-
trict, Box AJ, Weavervllie, CA 96093.
Ventura County Air Pollution Control Dis-
trict. 625 E. Santa Clara St., Ventura, CA
93001.
KDEtAL REGISTER, VOL 41, NO, 103-
-WEDNESDAY, MAY 26. 1976
37
Title 4O—Protection of Environment
[FRL 562-8)
CHAPTER I—ENVIRONMENTAL
PROTECTION AGENCY
SUBCHAPTER C—AIR PROGRAMS
PART 60—STANDARDS OF PERFORM-
ANCE FOR NEW STATIONARY SOURCES
Delegation of Authority to State of Utah
Pursuant to the delegation of author-
ity for the standards of performance for
twelve (12) categories of new stationary
sources (NSPS) to the State of Utah on
May 13, 1976, EPA is today amending 40
CFR 60.4, Address, to reflect this delega-
tion. A Notice announcing this delega-
tion Is published today In the FEDERAL
REGISTER. The amended S 60.4, which
adds the address of the Utah Air Con-
servation Committee to which, all re-
ports, requests, applications, submittals,
and communications to the Administra-
tor pursuant to this part must also be
addressed, is set forth below.
The Administrator finds good cause for
foregoing prior public notice and for
making this rulemaking effective Im-
mediately in that it is an administrative
change and not one of substantive con-
tent. No additional substantive burdens
are imposed on the parties affected. The
delegation which is reflected by this ad-
ministrative amendment was effective on
May 13, 1976, and it serves no purpose
to delay the technical change of this
addition of the State address to the Code
of Federal Regulations.
This rulemaking is effective Immedi-
ately, and is Issued under the authority
of section 111 of the Clean Air Act, as
amended, 42 U.S.C. 1857(5-6.
Dated: June 10,1976.
STANLEY W. LEGRO,
Assistant Administrator
for Enforcement.
Part 60 of Chapter I. Title 40 of the
Code of Federal Regulations Is amended
as follows:
1. In S 60.4 paragraph (b) Is amended
by revising subparagraph (TT) to read
as follows: • :
8 60.4 AddreM.
(b) • • *
(TT)—State of Utah, Utah Air Con-
servation Committee, State Division of
Health, 44 Medical Drive, Salt Lake City,
Utah 84113.
• • .* • * .
[FR Doc.76-17433 Filed «-14-76;8:4S am]
FEDERAL REGISTER, VOL. 41, NO. 116-
-TUESDAY, JUNE 15, 1976
IV-146
-------
RULES AND REGULATIONS
3 8 Title 4O— Protection of Environment
CHAPTER I — ENVIRONMENTAL
PROTECTION AGENCY
SUBCH AFTER C — AIR PROGRAMS
864-81
39
NEW SOURCE REVIEW
Delegation of Authority to the State of
Georgia
The amendments below Institute cer-
tain address changes for reports and ap-
plications required from operators of new
sources. EPA has delegated to the State
of Georgia authority to review new and
modified sources. The delegated author-
ity Includes the reviews under 40 CFR
Part 52 for the prevention of significant
deterioration. It also Includes the review
under 40 CFR Part 60 for the standards
of« performance for new stationary
sources and review under 40 CPR Part
61 for national emission standards for
hazardous air pollutants.
A notice announcing the delegation of
authority Is published elsewhere In the
Notices section this Issue of the FEDERAL
REGISTER. These amendments provide
that all reports, requests, applications,
submittals. and communications previ-
ously required for the delegated reviews
will now be sent Instead to the Envi-
ronmental Protection Division, Georgia
Department of Natural Resources, 270
Washington Street SW., Atlanta, Georgia
30334, Instead of EPA's Region 'IV.
The Regional Administrator finds good
cause for foregoing prior public notice
and for making this rulemaking effective
Immediately In that It is an administra-
tive change and not one of substantive
content. No additional substantive bur-
dens are Imposed on the parties affected.
The delegation which Is reflected by this
administrative amendment was effective
on May 3, 1976, and it serves no pur-
pose to delay the technical change of
this addition of the State address to the
Code of Federal regulations.
This rulemaklng Is effective immedi-
ately. and Is Issued under the authority
of Sections 101, 110, 111. 112 and 301 of
the Clean Air Act, as amended 42 U.8.C.
1857, 1857C- 5, 6. 7 and 1857g;
Dated: June 11. 1976.
JACK E. RAVAK,
Regional Administrator.
PART 60 — STANDARDS OF PERFORM-
ANCE FOR NEW STATIONARY SOURCES
DELEGATION OP AUTHORITY TO THE
STATE OF GEORGIA
Part 60 of Chapter I, Title 40, Code of
Federal Regulations, Is amended as fol-
lows:
2. In 5 60.4, paragraph (b) (L) is re-
vised to read as follows:
§ 60.4 Address.
* • * * •
1 • • •
(L) Stole of Georgia, Environmental Pro-
tection Division, Department of Natural Re-
sources, 270 Washington Street, 8.W, At-
lanta, Georgia 30334.
REDEtAl UOKTE*, VOL 41, NO. 120-
-MONDAY, JUNE 21, 1976
SUBCHAPTER C—AIR PROGRAMS
[FRL 574-3]
PART 60—STANDARDS OF PERFORM-
ANCE FOR NEW STATIONARY SOURCES
Delegation of Authority to State of CaB-
fomla on Behalf of Fresno, Mendoclno,
San Joaquin, and Sacramento County
Air Pollution Control Districts
Pursuant to the delegation of author-
ity for the standards of performance for
new stationary sources (NSPS) to the
State of California on behalf of the
Fresno County Air Pollution Control
District, the Mendoclno County Air Pol-
lution Control District, the San Joaquin
County Air Pollution Control District,
and the Sacramento County Air Pollu-
tion Control District, dated March 29,
1976, EPA Is today amending 40 CFR
60.4, Address, to reflect this delegation.
A Notice announcing this delegation Is
published today In the Notice Section of
this Issue. The amended 5 60.4 is set forth
below. It adds the addresses of the Fres-
no County, Mendoclno County, San Joa-
quin County, and Sacramento County
Air Pollution Control Districts, to which
must be addressed all reports, requests,
applications, submittals, and communi-
cations pursuant to this part by sources
subject to the NSPS located within these
Air Pollution Control Districts.
The Administrator finds good cause for
foregoing prior public notice and for
making this rulemaklng effective Imme-
diately in that It is an administrative
chenge and not one of substantive con-
tent. No additional substantive burdens
are Imposed on the parties affected. The
delegation which is reflected by this ad-
ministrative amendment was effective on
March 29,1976, and it serves no purpose
to delay the technical change of this ad-
dition of the Air Pollution Control Dis-
trict addresses to the Code of Federal
Regulations.
This rulemaking is effective immedi-
ately, and is Issued under the authority
of section 111 of the Clean Air Act, aa
amended [42 UJS.C. 1857c-6].
Dated: June 15,1976.
STANLEY W. LEGRO,
Assistant Administrator
for Enforcement:
Part 60 of Chapter I, Title 40, of the
Code of Federal Regulations, is amended
as follows:
1. In 5 60.4, paragraph (b) is amended
by revising subparagraph. F to read aa
follows:
§ 60.4 Address.
• • • • •
(b) • • •
(A)-(E) • • '
(F) California:
Bay Area Air Pollution Control District, 939
Ellis St.. Sao Francisco. CA 94109
Del, Norte County Air Pollution Control Dis-
trict, Courthouse, Crescent City, CA 96631
Fresno County Air PoUutlon Control District.
SIB 8. Cedar Ave., Fresno, CA 93703
Rumboldt County Air PoUutlon Control Dis-
trict, 6600 8. Broadway, Eureka, CA BB501
Kern County Air Pollution Control District,
1700 Flower St. (P.O. Box 997), Bakenfleld.
CA 93303
Mendoclno County Air PoUutlon Control
District, County Courteous*. Uklab. CA
95483
Monterey Bay Unified Air Pollution Control
District. 430 Church 8t (P.O. Bos 487),
Salinas. CA 93901
Northern Sonoma County Air PoUutlon Con-
trol District, 3313 Cbanate Bd., Santa Rosa,
CA 96404
Sacramento County Air Pollution Control
District, 3231 Stockton Blvd.. Sacramento,
CA 96837
San Joaquin County Air Pollution Control
District, 1601 E. Hazelton St. (P.O. Bos
3009). Stockton. CA 96301
Trinity County Air Pollution Control Dis-
trict, Box AJ, WeavervlUe, CA 96093
Ventura County Air Pollution Control Dis-
trict, 638 E. Santa Clara St., Ventura. CA
93001
FEOHA1 UGISTEI, VOL 41, NO. 132-
-THURSDAY, JULY 6, 1976
IV-147
-------
SECTION V
STANDARDS OF
PERFORMANCE FOR
NEW STATIONARY
SOURCES
Amendments to Reference Methods
-------
TUESDAY, JUNE 8, 1976
PART II:
ENVIRONMENTAL
PROTECTION
AGENCY
STANDARDS OF
PERFORMANCE FOR
NEW STATIONARY
SOURCES
Amendments to Reference Methods
-------
23060
PROPOSED RULES
ENVIRONMENTAL PROTECTION
AGENCY
[40CFRPart60]
[FRL 536-4]
STANDARDS OF PERFORMANCE FOR
NEW STATIONARY SOURCES
Proposed Amendments to Referent*
Methods
On December 23, 1971, the Environ-
mental Protection Agency promulgated
standards of performance for five cate-
gories of stationary sources under sec-
tion 111 of the Clean Air Act, as
amended. An appendix to the regulation
contained Reference Methods 1-9, which
detailed requirements for performance
testing of stationary sources. Since
promulgation of these reference methods
EPA has continued to evaluate them. As
a result, the need for a number of
changes which would clarify the methods
and/or improve their accuracy and
reliability has become apparent. The
following proposed amendments incor-
porate these changes to Reference Meth-
ods 1-8. Revisions to Reference Method
9 were promulgated on November 12,
1974 (39 FR 39872).
Changes common to all eight of the
reference methods are: (1) the clarifica-
tion of procedures and equipment spec-
ifications, and (2) the addition of metric
unite along with English units. Specific
changes to the methods are:
METHOD 1
A statement was added to clarify that
the method does not apply to stacks con-
taining cyclonic or swirling flow or stacks
smaller than 0.3 m (1 ft) in diameter or
0.07 m" (0.8 ft3) in cross sectional area.
A procedure for verifying the existence
of non-cyclonic or non-swirling flow was
added. For cases where large cross sec-
tional variation of the pollutant concen-
tration is suspected or for unusually large
diameter stacks, the method was revised
to provide that more than two traverse
diameters may be specified by the
Administrator.
METHOD 2
The use of the method has been limited
to non-cyclonic or non-swirling gas
streams. Greater details for calibration
of the Type S pitot tube have been added
Including: criteria for standard type
pilot tubes; specification of calibration
at 915 m/min (3000 ft/min); details of
acceptable wind tunnel systems; and
additional details for calibrating iso-
lated pitot tubes and pitobe assemblies.
METHOD 3
For determining the molecular weight
of a stack gas Cample, it is now acceptable
to use either an Orsat analyzer or a
Fyrite' type combustion analyzer. Previ-
ously, only the Orsat analyzer was
specified. The integrated gas-sampling
train for this method was altered to in-
clude a surge tank before the rate meter
in order to eliminate pulsation effects
caused by the diaphragm pump. Also,
because this method requires propor-
tional sampling, an inclined manometer
was added to the train to measure veloc-
ity head.
Where low CO, (less than 4%) or high
Oa (greater than 15%) concentrations
exist, the procedure has been revised to •
require an Orsat having at least 0.1%
subdivisions. The revised method alao
provides sampling site selection criteria
and criteria for determining the num-
ber of sample points. More detail has
been added to the analytical procedure.
Finally, the former criteria for ttane
consecutive measurements have been
changed to require three measurements
within 0.3% for greater than 3% CO.
and 0.2% for less than 3% CO*
METHOD 4
This method now contains two sepa-
rate methods for moisture determina-
tion: (1) a reference method for cases
where the Method 5 train is not used, and
(2) an approximation method for mois-
ture content to be used for setting isoki-
netlc sampling rates. In the moisture
sampling train by the approximation
method, the.rate meter is now located
before the dry gas meter.
METHOD 5
The specification for temperatures
around the filter holder was revised to
read "no greater than 120 ±14° C
(248 ±25° F)., or such other temperature
as specified by an applicable subpart of
the standards." The revised wording off
the temperature specification does not
change the procedure contained in the
original method; it only clarifies the in-
tended procedure by providing more
specific instruction. The revised language
also provides flexibility for the Adminis-
trator to specify other temperature limits
in applicable subparts of the standards.
Method 5 employs an out-of stack filter
to facilitate temperature control. This
usage is not changed by these proposed
amendments. Specifications for weight
and volume measurements were changed
to reflect the capabilities of most widely
used apparatus. To further Insure the
validity of the sample, leak checks of the
sampling train are now required after
1 Mention of trade names Is not intended
to constitute endorsement by EPA.
sampling runs as well as before. Finally,
the gas-sampling train was altered to
Include a stack gas temperature sensor.
METHOD 6
In the sampling train, the flow control
valve is. now located before the pump in-
stead of after to allow better leak checks.
Samples collected by the train are to be
diluted to 100 ml instead of 50 ml to al-
low the number of rinses of the implng-
ers necessary for adequate sample recov-
ery. The average flow rate through the
sampling train was reduced to 1 liter/
mln to prevent reagent carry-over from
one tapinger to the next.
METHOD 7
A provision was added to require the
potassium nflzate used for preparation
of the standard solution to be dried at
185-110° C for a minimum of two hours.
Currently, during sample recovery,
sodium hydroxide is added to the sample
solution. These revisions require' that
only enough sodium hydroxide be added.
to adjust the pH to 9-12. This will pre-
vent a large excess of sodium hydroxide.
Similarly, during the analysis procedure.
«ay «nough ammonium hydroxide, may
fee added to the sample to raise toe pH
to 10. This requirement prevents possible
differences in color intensity due to an
(excess of ammonium hydroxide. Also
during sample analysis, only one-half of
the sample is to be analyzed to avoid toss
of the sample due to analytical error.'
Finally, two changes concerning the
spectrophotometer were made: (1) for
spectrophotometer calibration, an equa-
tion Is provided to determine a factor
tfeat insures the best fit through the
fOSaatioD. potato, and (2) the absorb-
•ace measurement is now to be made at
iiBnm instead of 420 nm.
METHOD 8
During sample analysis a 10 ml ali-
quot of SO, sample Is specified Instead of
K ml to reduce the amount of titrant re-
quired. A stack gas temperature sensor
added to the integrated gas-sam-
traln.
finally, EPA is presently in the process
off can verting the units in its standards to
the International System of-Units (SI).
fo beeping with this policy, we will soon
con veil the equipment specifications and
procedures of the reference methods to
81. We anticipate that in some situa-
tions it wfll be necessary, for practical
application, to use a .mixture of SI and
metric units. We solicit any comments
that will expedite and facilitate this
FEDERAL REGISTER, VOL 41. NO. Ill—TUESDAY, JUNE 8, 1976
V-2
-------
PROPOSED RUiES
23061
By this notice, the Administrator is in-
viting comments on the proposed revi-
sions. Submittals should, wherever pos-
sible, be supported with data and/
calculations.
Comments on the proposed revisions
should be submitted, in triplicate, to the
Emission Standards and Engineering
Division, U.S. Environmental Protection
Agency, Research Triangle Park, North
Carolina 27711, Attention: Mr. Don R.
Goodwin. All comments post-marked no
later than July 23, 1976 will be
considered.
Copies of comments received will be
available for public inspection during
normal business hours at the Public In-
formation Reference Unit (EPA Li-
brary), Room 2922, 401 M Street, SW.,
Washington, D.C.
This amendment is proposed under the
authority of section 111 of the Clean Air
Act, as amended (42 U.S.C. 1857c6).
v Dated: May 27,1976.
JOHN QUARLES,
Acting Administrator.
It is proposed to amend Part 60 of
Chapter I of Title 40 of the Code of Fed-
eral Regulations by revising Methods 1
through 8 of Appendix A—Reference
Methods as follows:
APPENDIX A—REFERENCE METHODS
METHOD 1—SAMPLE AND VELOCITY TRAVERSES
FOB STATIONARY SOURCES
1. Principle and Applicability.
1.1 Principle. A sampling site and the
number of traverse points are selected to aid
In the extraction of a representative sample.
1.2 Applicability. This method Is appli-
cable to sampling of gas streams contained
In ducts, stacks, or flues.
It Is Intended that all new sources con-
sider the requirements of this method before
construction of the affected facility. Should
they be overlooked, some sites may not lend
themselves to this method and temporary
alterations to the stack or deviation from the
standard procedure may be required. Such
,cases are subject to approval by the Admin-
istrator.
v This method Is not applicable to stacks
containing cyclonic or swirling flow (see
5 2.4) or stacks smaller than about 0.3 m
•(1 ft) In diameter or 0.07 m2 (0.8 ft-) In cross
•sectional area. When these cases are en-
countered, an alternate procedure, subject to
approval of the Administrator, Is required.
i 2. Procedure.
* 2.1 Sampling site. Select a sampling site
-that Is at least 8 stack or duct diameters
downstream and 2 diameters upstream from
any flow disturbance such as a bend, ex-
pansion, contraction, or visible flame. If 1m-
^practlcal, select an alternate site that Is at
least 2 stack or duct diameters downstream
and 0.5 diameter upstream from the flow
disturbances. For a rectangular cross section,
use an equivalent diameter calculated from
the following eqxiation to determine the
respective distances:
"*~L+W Equation 1-1
•where:
D.=equivalent diameter
L=Length
W = Width
2.2 Minimum number of traverse points.
When the 8 and 2 diameter criterion can be
met, the minimum number of traverse points
shall be 12 for stack diameters greater than
0.6m (24 In.) and 8 for stack diameters equal
to or less than 0.6 m (24 In.).
When the 8 and 2 diameter criterion can-
not be met, use Figure 1-1 to determine the
minimum number of traverse points. To
use this figure, first determine the. dis-
tances from the chosen sampling location
to the nearest upstream and downstream dis-
turbances. Divide each distance by the dlarn-
.eter or equivalent diameter to determine the
distance In terms of the number of duct
diameters. Then, determine from Figure 1-1
the minimum number of traverse points that
corresponds (1) to the number of duct diam-
eters upstream and (2) to the number of
diameters downstream. Select the higher of
the two minimum numbers of traverse points,
or a greater value, such that for circular
stacks the number Is a multiple of four, and
for rectangular stacks, the number follows
the criteria In section 2.3.2.
50
o.s
* NUMBER OF DUCT DIAMETERS UPSTREAM-
DISTANCE A
1.0 1.5
2.0
2.5
30
20
3
Z
10
T
T
A
\
'}
\
B
1
-j
1
1
i
THSTUflBANCE
_ SAMPLING
-~ SITE
DISTURBANCE
»FROM POINT OF ANY TYPE OF
DISTURBANCE (BEND, EXPANSION. CONTRACTION. ETC.)
I
4 S 6 7 8
'NUMBER OF DUCT DIAMETERS DOWNSTREAM •
DISTANCES
Figure 1-1. Minimum number ot traverse points.
2.3 Cross scctiona.1 layout and location of
traverse points.
2.3.1 Circular stacks. Locate the traverse
points on two perpendicular diameters ac-
cording to Table 1-1 and the example shown
In Figure 1-2.
When large cross f.cctlonal variation of the
pollutant concentration Is suspected, the Ad-
ministrator may specify that more than two
diameters which divide the stack cross sec-
tion Into equal parts shall be used. More than
two diameters may also be vised with ap-
proval from the Administrator for unusually
largo diameter stacks.
One of the diameters shall be In a plane
containing the greatest expected concentra-
tion variation, e.g., after bends one diameter
shall be In the plane of the bend. This latter
requirement becomes less critical as the dis-
tance from the disturbance increases. There-
fore, other diameter locations may be used,
subject to approval from the Administrator.
In addition, for stacks greater than 0.6 m
(24 In.) no sampling points shall be selected
within 2.54 cm (1 in.) of the stack walls, and
for stacks equal to or less than 0.6 m (24 In.),
no sampling points within 1.27 cm (Y2 in.)
of the stack walls. To meet this criterion, do
the following:
2.3.1.1 Stacks greater than 0.6 m (24 in.).
When any of the traverse points, as located
in section 2.3.1. fall within 2.54 cm (1 In.) of
the stack walls, relocate them away from the
stack walls to a distance of (1) 2.64 cm (1
In.) or (2) a distance equal to the nozzle
Inside diameter, whichever Is larger. These re-
located traverse points (on each end of a
diameter) shall be the "adjusted" traverse
points.
FEDERAL REGISTER, VOL 41, NO. Ill—TUESDAY, JUNE 8, 1976
V-3
-------
23062
PROPOSED RULES
1
1
r
i
i
o 1
i
i
i
O 1 0
1
0 { 0
1
1
o 1 o
1
1
I
1 0
1
"!"•"
1
_J
1
1
Figure 1-3. Example showing rectangular slack cross section divided into
12 equal areas, with traverse points at centroid of each area..
Table 1-1. Location of traverse points in circular stacks
(Percent of stack diameter from inside wall to traverse point)
Traverse
point
number
on a
diameter
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
2
14.6
35.4
4 '
6.7
25.0
75.0
93.3
Number of traverse p
6 8 I 10 T~12
4. 4
14.7
29.5
70.5
85.3
95.6
3.3
10.5
19.4
32.3
£7.7
60.6
89.5
96.7
•M
8.2
14.6
22.6
34.2
65.8
77.4
85.4
91.8
97.5
t
2.1
6.7
11.8
17.7
25.0
35.5
64.5
75.0
82.3
88.2
93.3
97.9
sints (
"T"
1.8
5.7
9.9
14.6
20.1
26.9
36.6
63.4
73.1
79.9
85.4
90.1
94.3
93.2
>n a d
~6~
1.6
4.9
8.5
12.5
16.9
22.0
28.3
37.5
62.5
71.7
78.0
83.1
87.5
.91.5
95.1
98.4
ianete
"Ts~
1.4
4.4
7.5
10.9
14.6
18.8
23.6
29.6
33.2
61.8
70.4
76.4
81.2
85.4
89.1
92.5
95.6
98.6
r
"icT
1 1
3.9
6.7
9.7
12.9
16.5
20.4
" n \ 24
1.1
3.5
6.0
8.7
11.6
14.6
18.0
I
25.0 21.8
30. 5 126.1
38.8
31.5
61.2 39.3
69.4
75.0
60.7
63.5
79.6 , 73.9
83.5
78.2
87.1 |82.0
90.3 ;85.4
93.3 !C8.4
96.1 ; 91. 3
98.7
-
94.0
96.5
98.9
1 j
3.2
5.5
7.9
10.5
13.2
16.1
19.4
23.0
27.2
32.3
39.8
60.2
67.7
72.8
77.0
80.6
83.9
86.3
89.5
92.1
94.5
96.8
98.9
FEDERAL REGISTER, VOL 41. NO. Ill—TUESDAY, AWE •, 1976
V-4
-------
PROPOSED RULES
23063
TRAVERSE
POINT
1
2
3
4
5
6
DISTANCE.
% of diameter
4.4
14.7
?9.5
70.5
85.3
S5.6
igi.irt I-?, r/.'inrile :.!'.'>:. in'i •liicul'ir st-v.k cro'S S(.':ti<.-;i cl.'.'iii.j ii !-.i
2 equal rn-as'. v. ith loi-.v.ton c! lrjvj:::'j p-jitits :il c'.Miirci'J ci cjon orj.i.
r* fncf.c i \vn cuff f»Q
-------
23064
PROPOSED RULES
1.90-Z.Mtm
(0.75-1.0 UJ
Figure 2-1. Pitot tube-manometer assembly.
Th» calibration of magnehallcs, if used.
must be checked oa-slte before and after
each test run.
3.3 Temperature gauge. Thermocouple.
liquid filled bulb thermometer, bimetallic
thermometer, mercury-in-glaas thermometer,
or other gauges that are capable of measur-
ing temperature to within 1.6% of the mini-
mum absolute stack temperature! The tem-
perature gauge shall be attached to the pilot
tube such that the sensor does not touch any
metal and Its position la adjacent and about
1.90 to 2.54 cm (0.75 to 1 In.) from the pltot
tube openings (see Figure 9-1). Alternate
positions may be used If the pltot tube-tem-
perature gauge system Is calibrated accord-
Ing to the procedure of section 4. If it can be
shown to the satisfaction of the Administra-
tor that a difference of not more than 1%
In the velocity measurement will be In-
troduced, the temperature gauge need not be
attached to the pltot tube.
9.4 Pressure probe and gauge. Piezometer
tube and mercury- or water-ailed TJ-tube
manometer capable of measuring stack pres-
sure to within 2.5 mm Hg (0.1 In. Hg). The
static tap of a standard type pltot tube or
one leg of a Type S pltot tube with the face
openings positioned parallel to the gas flow-
may also be used as the pressure probe.
3.5 - Barometer. Mercury, aneroid, or other
barometers capable of measuring atmos-
pheric pressure to within 9.5 mm Hg (0.1 in.
Hg). In many cases, the barometric reading
may be obtained from a nearby weather bu-
reau station. In which case the station value
(which Is the absolute barometric pressure)
shall be requested and an adjustment for
elevation differences between the weather
station and the sampling point shall be>
applied at a rate of minus 2.5 mm Hg (0.1 In.
Hg) per 80 m (100 ft) elevation Increase or
vice versa for elevation decrease.
2.6 Oas analyzer. To analyze gas com-
position for determining molecular weight.
Use Method 3 or other methods specified by
the Administrator for dry molecular weight
' and use Method 5 or Reference Method 4 for
moisture content. Other methods may be
used when approved by the Administrator.
2.7 Calibration pltot tube. Standard type,
to calibrate the Type 8 pltot tube. The stand-
ard type pltot tube shall have a known co-
efficient obtained from the National Bureau
of Standards. Route 70 8, Quince Orchard
Road, • Oaithersburg. Maryland. An alterna-
tive Is to use a Prandtl type pltot tube de-
signed according to the criteria (given below
and Illustrated In Figure 2-2; see also Refer-
ence 6.7 or 8.8 for greater detail) which en-
sure that MB coefficient will be O.M±0.01.
3.7.1 Hemispherical or eUlpsodlal tip (ia-
let eud of the Impact tube) '••••'
HMIA1 UOISTEfc VOL 41, NO. Ill—TUESDAY, JUNE I, 1976
-------
1— I 1— 1
i
«?k o -;
r>3D
STATIC
HOLES
HEMISPHERICAL
TIP
Figure 2-2. Standard Pltrt tube.
3.7.3 Eight diameters of straight run
(baaed on the diameter of the external tube)
between the tip and the static pressure holes.
3.7.3 Sixteen diameters between the static
pressure boles and the centerllne of the ex-
ternal tube, following the BO* bend.
3.7.4 Eight static pressure holes of equal
•lee (approximately 0.71 mm or 1/33 In.
diameter), equally spaced In a piezometer
ring configuration.
8.7.8 Ninety-degree bend of relatively
large radius (approximately three diameters).
3.8 Calibration differential pressure
gauge—For calibration purposes, inclined
manometer, or equivalent device, capable of
measuring velocity head to within 0.13 mm
H,O (0.005 in. H.O).
8. Procedure.
8.1 Bet up the apparatus as shown In
Figure 8-1. Make sure all connections are
tight and leak free. Level and zero the ma-
nometer. Because the manometer level and
zero may drift due to vibrations and tem-
perature changes, make periodic checks dur-
ing the sample run. Record all necessary data
as shown In the example data sheet (Figure
2-3).
3.3 Measure the velocity head and tem-
perature at the traverse points specified by
Method 1.
3.3 Measure the static pressure in the
stack. One reading Is usually adequate for
all measuring points during the test; how-
ever, this must be confirmed by randomly
moving the pressure probe over the cross sec-
tion to see If there are any significant varia-
tions. I.e.. greater than about 100 mm H,O
(4 In. H,O). If there are significant varia-
tions, check the location for disturbances. If
none are found, measure and record the
static pressure at each traverse point.
t
i
t
i
i
i
IflMT
IflTF RIllV'Nn
STACK 0!A'.i£-
JASO'.'ETKICF
:-OSSSECTIO
JPERATORS _
'iTOT TUBE I.C
AVG. COEFf
LAST DATE
Tnvene
Pt No.
•EF. OR oi:.:Er;s!or;
'RE?SUR£,mmH5(ii
HAL AR?A m2{f;Z)
', mt!n )
i Hrj)
). f.'O.
•iri="T r» = -
CALIBRATED
Vel. Hd..4>
mm linj HjD
Suck Temperature
tj.0Cf0F)
Anrogo
Tt°KlnR)
SCHEMATIC OF STACK
CAOSS SECTION
V
mm Hj (ia.Hg)
^7
•o
JO
O
TI
O
en
c
m
•If preliminary lnveit!;itioii shows that Pj virin no more than 109 rara HjO
(4 in. H20), Heard flnt rtiding.
Figure 2-3. Velocity traverse data.
FEDERAL KEOISTH, VOL 41, NO. Ill—TUESDAY, JUNE t, 1976
-------
23066
(PB©IP©SEB> SUIES
3.4 Determine the atmospheric pressure.
3.5 Determine the dry stack gas molecular
weight. For combustion processes, use Method
3. For processes emitting essentially air, an
analysis need not be conducted: use a moteo-
ulnr weight of 29. For other processes, con-
suit the Administrator.
3.6 Obtain the moisture content from
Method 5 or by using Preference Method 4.
3.7 Determine the cross sectional area of
the stack or duct at the sampling location.
Whenever possible, It to better to physically
measure the stack dimensions rather than
using blueprints.
4. Calibration.
4.1 PI tot tube.
4.1.1 Calibration set-up—Calibration shall
be dona In a flow system having the follow-
ing essential design features:
4.1.1.1 The flowing gas stream must be
confined to a definite cross-sectional area.
either circular or rectangular. For circular
cross-sections, the minimum duct diameter
shall be 30.5 cm (12 Inches); for rectangular
cross-sections, the width (shorter side) shall
be at least 25.4 cm (10 Inches).
4.1.12 The cross sectional area must be
constant over a distance of 10 or more duct
diameters. For a rectangular cross section.
use an equivalent diameter calculated from
he following equation to determine the num-
ber of duct diameters:
considerations presented In sections 4.1.4-
4.1.5. Noto elEo that this procedure applies
only to single-velocity calibration; see Pref-
erence 6.8 for more details. It Is recom-
mended tJiat an Identification number be
assigned to the pltot tube, and that this
number be permanently marked or engraved
on the body of the tube; also, one leg of the
tube should be marked "A", and the other,
"B". To obtain calibration data for both the
"A" and "B" sides, proceed as follows:
471-.8.1 Make sure that the manometer Is
properly filled and that the oil is free from
contamination. Inspect and leak-check all
pltot lines; repair or replace If necessary.
4.1.22 Level and zero the manometer.
Turn on Ahe fan. and allow the flow to
stabilize. Seal the Type 8 entry port.
4.1.2.3 Ensure that the manometer is level
and zeroed. Position the standard pltot tube
at the calibration point (determined oa out-
lined in sections 4.1.4 and 4.1.6), and align It
so that Its tip la pointed directly into the
flow. Particular care should be taken In
aligning the tube, to avoid yaw and pttch
2LW
= (L+W) Equation 2-1
where:
angles. Make sure that the entry port sur-
rounding the tuba Is properly sealed.
4.1.2.4 Peed AP-ii and record Its valuo to
a data table, similar to the one shown in
Figure 2-4. Remove the standard pltot tube
from the duct and disconnect It from the
manometer. Seal the standard entry port.
4.12.5 Connect the Type 8 pltot tube So
the manometer. Open the Type 8 entry port.
Check the manometer level and zero. Inssrt
and align the Type S pltot tube so that Bo
"A" side Impact opening is at the same point
as was the standard pltot tubs, and is pointed
directly Into the flow. Make sure that the.
entry port surrounding the tube Is properly'
sealed.
4.12.6 Pead AP> and enter Its valua la &a
data table. Remove the Type 8 pltot tubs
from the duct and disconnect It from the
manometer.
4.12.7 Repeat steps 4.12.3 through 4.1.2.6
above, until three sets of velocity head read-
Ings have been obtained.
4.12.8 Repeat steps 4.12.3 through 4.12.7
above for tbe B-slde of the Type S pltot Safes.
D.= Equivalent diameter
L = Length
W=Width
To ensure the presence of stable, fully
developed flow patterns at the calibration
olte, or "test section," the olte must be lo-
cated at least 8 dlametero downstream and
toro diameters upstream from the aearesg
disturbances.
NOTE.—Wind tunnels ulth wall-developed
flow patterns (I.e., flow parallel to the duct
aids) may also be used.
4.1.1.3 The flow system shall hove the ca-
pacity to generate a teat-section velocity
Ground 915 m/m'.n. (3000 ft/mln.), which la
the approximate midpoint of the "normal
working range" 305 to 1525 m/mln. or
~1000 to 5000 ft/mln. This velocity most bo
constant with time, to guorantea steady
flow during calibration.
Note that Type-S pltot tube coefficients
obtained by single-velocity calibration at the
midpoint of the normal worUng range will
generally be valid to within ±8 percent over
the entire range. If a more precise correla-
tion between Cp and velocity is desired, tbe
flow system shall have the capacity to gem-'
erate a number of distinct, time-Invariant
test-section velocities, covering the normal
working range, and calibration data shall be
taken at regular velocity Intervals between
305 and 1525 m/mln. (1000 and 6000 ft/
mln.). (See Reference 6.9 for details.)
4.1.1.4 Two entry ports, one each for the
standard and Type 8 pltot tubes, shall be
cut in the test section: the standard pltot
entry port shall be located slightly down-
stream of the Type 8 port, so that the
standard and Type 8 Impact openings will
lie In the same cross-section.! jdone during
calibration. To facilitate alignment of the
pltot tubes during calibration, it la advisable
that the test section be constructed of plesl-
glas or some other transparent material.
4.12 Calibration procedure. Wote the*
thlo procedure is a general one, aati must sso5
be used without first reforming &> the spectas
PITOTTUBE IDENTIFICATION NUMBEJfc.
OATS:
CALIBRATED BY:.
RUWMO.
. H
§
3-
"A" SI0E CALIBRATION
APstd
em H20
(in. H20)
AP(s)
emH20
(in. Ha®
AVERAGE
Cp(S»
ffiEV.
RUWWO.
U
2
3 .
"B"S!DECALIBflATIOir
APstd
cmHzO
(in. (-220)
APM"
cm M?t9
(in. HgO)
AVERAGE
MS)
©iVo •
DEV.° £p(S) • CpfSKavg.) {MUST BE £8.8
.° £p(S) • CpfSKavq.) {
DIFFERENCE: Aavg -Bawi
.(MUSTSi £ O.OJJ
Figure 2-4. Pitottube calibration data.
4.1.8 Calculations.
•3.1.3.1 Eta each of the 6 pairs of velocity heed .readlago (1/3, 8 from Side A and 3 from
B) obtained la section 4.13 above, calculate the value of tho TTyps 8 pltot Sufeo
ooaffleteaS
OEGISTEQ, VOL. 41, NO. Ill—TUESDAY, JUNE 8, 1976
V-8
-------
PROPOSED RULES
23067
c
'p(8) =
Ap8
Equation 2-2
where:
Cairn =• Type S pitot tube coefficient
Cn.t from C» (side A).
and the deviation of each B-side value of Cpcs> from Op (side B). Use the following equation:
Deviation=CB<6)-'Cp( A or B) Equation 2-3
4.1.3.4 Calculate a, the average deviation from the mean, for both the A and B aides
of the pitot tube. Use the following equation:
a(side AorB) =
Equation 2-4
4.1.4 Specific considerations pertaining to
calibration of Isolated type S pitot tubes.
When an isolated Type S pitot tube Is to be
calibrated, select a calibration point at or
near the center of the duct, and follow the
procedures outlined in sections 4.1-2 and
4.1.8, above. The coefficients so obtained, i.e.,
SP (side A) and ??„ (side B), will be valid
for the measurement of stack gas velocities
between 305 and 1625 m/mln. (1000 and 6000
ft/mln.), so long as the Isolated pitot tube
is used. If, however, the pitot tube is used
as a component of a pitobe assembly, the
isolated coefficient values may or may not
apply; this is discussed more fully In section
4.1.5.
4.1.6 Pitobe Assemblies. Generally, when
a Type S pitot tube Is used as a component
of a pitobe assembly, its A and B-side co-
efficients will differ appreciably from their
respective isolated values if there Is aero-
dynamic Interactions among the assembly
components. The isolated and assembly co-
efficient values will only be the same if the
aesembly is constructed according to the
following specifications:
(a) To minimize aerodynamic Interactions
between the pitot tube and sampling nozzle
there must be a separation distance (free-
space) of at least 1.90 cm (% in.) between
the nozzle and pitot tube, with the largest
size nozzle (usually 1.3 cm or V4 In., l.d.) in
place. (See Figure 2-5.)
(b) To minimize aerodynamic Interactions
between the thermocouple and pitot tube,
the thermocouple wire must be mounted on
the pitot tube in such a way that the tip of
the wire is in line with, but at least 1.90
cm (% in.) from the center of the pitot tube
impact openings. (See Figure 2-6.)
(c) To eliminate pitot tube-probe sheath
Interference, there must be at least 7.62 cm
(3" in.) between the leading edge of the probe
and the center of the pitot tube Impact open-
Ings. (Bee Figure 2-7.)
For those assemblies which either (1)
meet requirements (a) through (c) above
but have unknown Isolated coefficients, or
(2) fall to meet these requirements, use the
procedures to calibrate the pitot tube-noB-
zle-thennoeouple assembles outlined in sec-
tions 4.1.2 and 4.1.8, tn conjunction with
the following apecial considerations, to
determine the A and B-elde coefficients of
the Type 8 pitot tube:
TYPES PITOT TUBE
X> 1.50 cm (3/4 W tor Dn " 1.3 em (1/2 W „
[SAMPLING NOZZLE
Oca
•Figure 2-6. Minimum pitot-nozzle separation needed to prevent Interference.
,W>7.82etnOia
THERMOCOUPLE
X
Z> 189 «m|3A to)
TYPE-S PITOT TUSE
SAMPLE PROBE
Figure 2-6. Proper thermocouple placement to prevent interference.
FEDERAL REGISTER, VOL 41, NO. Ill—TUESDAY, JUNE 8, 1976
V-9
-------
23068
PROPOSED RULES
TYPE-S PITOT TUBE
SAMPLE PROBE -« Y>7.62cn> (3fa.)
Figure 2-7. Minimum pilot-sample probe separation needed to prevent Interference.
Figure 2-& Projected-area models for typical pitobe assemblies.
(1) Although it la preferable that the cali-
bration point be located at or near the cen-
ter of the duct. Insertion of a probe sheath
into a small duct may cause significant cross-
sectlonal area blockade, and yield Incorrect
coefficient values. Therefore, to minimi^
the blockage effect, the calibration point may
be a few Inches off-center If necessary. To
keep the actual reduction in Cp due to
blockage below 1 percent. It is necessary that
the theoretical blockage, as determined by
a projected-area model of the probe sheath,
be 2 percent or less of the duct cross-
sectional area for assemblies without ex-
ternal sheaths (see Figure 2-8a) and 3 per-
cent or less for assemblies with external
sheaths (Figure 2-8b).
(11) For pitobe assemblies In which pi tot
tube-nozzle Interference is a factor (I.e.,
those In which the pltot-nozzle separation
distance is less than 1.90 cm (% in.) with a
1.3 cm (V4 in.) nozzle in place) the value of
CP will depend somewhat on the amount of
free space between the tube and nozzle; in
these instances, separate calibrations shall
be performed with each of the commonly
used nozzle sizes In place. Note that single-
velocity calibration technique will be ac-
ceptable for this purpose, even though the
larger nozzle jdzes (>0.635 cm or % In.) are
not ordinarily used for isoklnetlc. sampling
at velocities around 916 m/mln. (3000 ft/
mln.), which la the calibration velocity.
4.1.8 Recallbratlon and Field Use.
4.1.6.1 The Type 8 pltot tube shall be
calibrated before its Initial use. Thereafter,
if the tube haa been significantly damaged
by field use (for example, if the impact
openings are bent out of shape, cut, nicked.
or noticeably misaligned), it shall be repaired
if possible and recalibrated, or replaced, if
necessary.
4.1.62 When the Type 8 pltot tube la used
in the field, the appropriate A or B-*tde co-
efficient shall be used to perform velocity
calculations, depending upon which side of
the pltot tube is pointed toward the flow.
4.1.6.3 When sampling a small duct
(~l2-36 Inches in diameter) with a pltob*
assembly, the probe sheath can block a sig-
nificant part of the duct cross-section, caus-
(ing a reduction in the value of C». There-
fore, In certain Instances it may be necessary,
prior to sampling, to make adjustments in
the coefficient values obtained by calibra-
tion. Consult Reference 6.9 for details.
4.2 Temperature gauges. Calibrate dial
and liquid filled bulb thermometers and
thermocouple-potentiometer systems against
mercury-ln-glass thermometers. Ice bath and
boiling water (corrected for barometric pres-
sure) are acceptable reference points. For
other devices, check with the Admlniatator.
4.3 Barometers. Calibrate against a mer-
cury barometer.
6. Calculations.
Carry out calculations, retaining at least
one extra decimal figure beyond that of tb*
acquired data. Bound off figures after final
calculation.
5.1 Nomenclature.
FEDERAL REGISTER, VOL. 41, NO. Ill—TUESDAY, JUNE i, 1976
v-io
-------
PROPOSED RULES
23069
A = Cross sectional area of stack, m1 (ft1)
B».= Water vapor in the gas stream (from Method 5 or Reference Method 4), pro-
portion by volume
C,=Pitot tube coefficient, dfmensionless
/C,= Pitot tube constant,
•U 07
for the metric system arid
(°K)(mmHfO)
T/l
J
ft P (Ib/lb-mole) (in. Kg)"!'/.
bj-48 s^ L (°R)(in. H,0) J
Md
M.
P,
P.
P«d=
t.
T.
T-(|
v.
Ap
3600
18
. H,0)
for the English system
Molecular weight of stack gas, dry basis (from Method 3 or other approved
methods), g/g-mole (Ib/lb-mole)
Molecular weight of stack gas, wet basis, g/g-mole (Ib/lb-mole)
Md(l — BW.) + 18B,, . Equation 2-5
Atmospheric pressure, mm Hg (in. Hg)
Stack static pressure, mm Hg (in. Hg)
Absolute stack gas pressure, mm Hg (in. Hg)
Pb.r-f-P« Equation 2-8
Standard absolute pressure, 760 mm Hg (29.92 in. Hg)
Dry volumetric stack gas flow rate corrected to standard conditions, dscm/hr
(dscf/hr)
Stack temperature, °C (°F)
Absolute stack temperature, °K (°R)
273+t. for metric Equation 2-7
460+t. for English Equation 2-8
Standard absolute temperature, 293°K (528° R)
Average stack gas velocity, m/sec.(ft/sec)
Velocity head of stack gas, mm H»O (in. HjO)
Con version factor, sec/hr
Molecular weight of water, g/gjmole (Ib/lb-mole)
8.3 Average stack gas velocity.
Equation 2-9
NOTE. — Equation 2-7 assumes that T,. P., and M. do not change appreciably (i.e.
>1%) .with crow section an4 with time. If they do, consult with the Administrator to
determine an acceptable procedure.
Average stack gas (try volumetric flow rate.
6.8
6. References.
6.1 Mark, L. 8., Mechanical Engineer's
SSf TY Z*?™-™ B°°k °°- IUC" N6W
ea Perry. J. H.. Chemical Engineers'
Handbook, McGraw-Hill Book Co., Inc., New
York, N.T., 1960.
' 3'
Sampling Measurements. Paper presented at
the Annual Meeting of the Air Pollution
Control Association. St. Louis, Mo., June 14-
19 1970
6.4 Standard Method for Sampling Stacks
for Partlculate Matter. In: 1971 Book of
ASTM Standards, Part 23. Philadelphia, Pa.,
Me-
chanlcs. John Wiley & Sons, Inc., New York.
N.Y., 1947. •
6.6 ASME. Fluid Meters— Their Theory
and Application. ASME. N.Y., 1959.
6.7 ASHRAE Handbook of Fundamentals,
1972, p. 208.
6.S ASTM Annual Book of ASTM Stand-
ards. Part 26, 1974, p. 648.
6.9 Vollaro, R. F., Guidelines for Type-8
Pltot Tube Calibration. Paper presented at
1st Annual Meeting, Source Evaluation So-
clety. Dayton, Ohio. September 18, 1978.
METHOD 3— OAS ANALYSIS TOE CABBON Di-
OXXDX, OXTGKIT, EXCESS Am, AND DBT MOLEC-
VLAB WIIOHT
1. Principle tend Applicability.
1.1 Principle. An Integrated or grab gas
sample Is extracted from a stack and analyzed
=
T.(.,,)
Equation 2-10
for percent carbon dioxide and percent oxy-
gen using an Orsat analyzer or. for molecular
weight determinations. TWrlte ' type corn^
bu»"on gas analyzer.
1.2 Applicability. Tills method Is appll-
cable for determining carbon dioxide «"*
°*™« concentrations, and molec^ar weight
of B sample from a gas stream.
2. Apparatus.
An_ ___-_.,..._ _.,,„,, fc . . j
apparatus which has been demon-
stratod ,t? yield results acceptable to the Afl-
mlnlstrator wul be considered acceptable for
the purposes of this method.
2.1.1 Probe — Stainless steel or boroslUcate ,
glass equipped with a filter (either in-stack
„, mt ,t^ t^ J. T^ "»•«•»*
or out-8taok> *<> ««»ove pwtlculate matter.
2. 1.2 Pump— One-way squeeze bulb, or
equivalent, ,to transport eas samole to
.nalvzer ^^
*
2 3, Integrated sample (Figure 3-2) .
a 2.i probe— Stainless steel or borosilic&te
, "000— oiauuess steel or boroslllcate
B1*88 equipped with a filter (either In-stock
or out-stack) to remove partlculate matter.
> Mention of trade names or specific prod-
ucts does not constitute endorsement by the
Environmental Protection Agency.
KDflAL REGISTEfl, VOL 41, NO. Ill— TUESDAY, JUNE 8, 1976
V-ll
-------
23070
PROPOSED RULES
PROBE
FLEXIBLE TUBISO
'FILTER (GLASS WOOL)
TO ANALYZER
PtTOTTUBE
JL
T
\
SQUEEZE BULB
Figure 3-1. Grab-sampling train.
RATE METER,
1.9 cm (0.75 inj
1 PROBE
AIR-COOLED
CONDENSER
PROBE-PITOTTMBE
_ \
\
FILTER
(GLASS WOOL)
Figure 3-2. Integrated gas-sampling train.
' 2.2.2 Condenser—Air-cooled condenser, or
equivalent, to remove excess moisture.
2.23 Valve—Needle valve, to adjust sam-
ple gas flow rate.
2.2.4 Pump—Leak-free, diaphragm type,
or equivalent, to transport sample gas to the
flexible bag. Install a small surge tank be-
tween the pump and rate meter to eliminate
pulsation effect of diaphragm pump on the
rotameter.
2.2.6 Bate meter—Potameter, capable of
measuring a Sow range from 0 to 1.0 litre per
minute.
2.2.6 Flexible bag—Tedlar,1 or equivalent,
with a capacity In the range of 66 to 60
liters. Before each field test run make sure
the bag Is leak-free by checking It for leaks.
To leak check, connect a water manometer
and pressurize the bag to 6-10 cm H,O (2-4
In. H,O). Allow stand for 10 minutes. Any
displacement In the water manometer Indi-
cates a leak.
NOTE.—An alternative leak check method
Is to pressurize the bag to 6-10 cm H,O or
8-4 in. H,O and allow to stand overnight.
A deflated bag Indicates a leak.
2.2.7 Pltot tube—Type 8, or equivalent,
attached to the probe to allow constant moni-
toring of the stack gas velocity so that the
sampling flow rate can be regulated propor-
tional to the stack gas velocity. The tips of
the probe and pltot tube shall be adjacent to
each other and the free space between them
shall be about 1.9 cm (0.76 In.). When used
with this method, the pltot tube need not
be calibrated.
2.2.8 Differential pressure gauge—Inclined
manometer capable of measuring velocity
head to within 10% of the minimum meas-
ured value or ±0.018 mm (0.0006 in.), which-
ever Is greater. Below a differential pressure
of 1.3 mm (0.06 in.) water gauge, microma-
nometers with sensitivities of 0.013 mm
(0.0005 In.) should be used. However, micro-
manometers may not easily be adaptable to
the existing field conditions and are not easy
to use with pulsating flow. Thus, alternative
methods or other devices acceptable to the
Administrator may be used when conditions
warrant.
22.9 Manometer—About 28 cm (12 In.)
water-filled U-tube' manometer, or equiva-
lent, to be used for the flexible bag leak
check.
2.2.10 Vacuum gauge—At least 760 mm
Bg (30 in. Hg) gauge, to be used for the sam-
pling train leak check.
2.3 Analysis.
23.1 Orsat analyzer or Fyrite type com-
bustion gas analyzer. The lattesr Is ucsd only
for molecular weight determination. Peer low
CO, (leas than 4 percent) or Enlgto On
(greater than 16 percent) concentrations, tSso
measuring burette of the Orsat must have et
least 0.01% subdivisions.
3. Sampling Procedure.
3.1 Orab sampling. This procedure Is pri-
marily used for, but not limited to, deter-
mining molecular weight. Other uses must
first be approved by the Administrator.
3.1.1 The sampling point In the duct
shall be at the centrold of the cross section
or at a point no closer to the walle than 1 m
(3.28 ft), unless otherwise specified by ttea
Administrate?.
8.12 Set up the equipment as shown la
Plgure 3-1, making cure all connections ore
tight and leak-free by following the proce-
dure In Section 4.
8.1.3 Place ttie probe In the stack cA Vat
sampling point and then purge the sampling
line. Draw a sample into the amUyzor sn«i
analyze according to Section «.
32 Integrated sampling (required when
the analytical results will be used to calculate
» pollutant emission rate correction facto?).
82.1 Select the sampling location accord-
ing to Method 1. In addition to the criteria
of Method 1, the sampling location shall 00
at least 2 diameters downstream from any
point of air In-leakage. The downstream dta-
tance shall be calculated using the linear
distance from the point of air Ic-leak&so,
and the diameter of the stack at the sam-
pling location.
823 A minimum of 8 traverse points,
selected according to Uathod 1, shall bo used
for circular stacks with diameters .'ass than
0.6 m (2 ft.). A minimum of 13 traveira
points, selected according to Method 1, aboil
be used for all other cases, unlzea otherwiea
specified In an applicable sul-part, or unless
specifically approved by the Administrator.
3AS Leak check taa flexible bag ao in
Section 22.6. Set up the equipment as sho-ran
In Plgure 3-2. Just prior to sampling, leak
check the train by placing a vcsmum gaugp
at the condenser Inlet p-olllnj a vacuum (it
at least 260 mm Hg (10 to. He), plugging too
outlet at the quick dteconrsaqft, end than
turning off the pump. Tlio vacuum shall
remain stable for at least one minute. Evacu-
ate the flexible bag. Connect the probe and
place it In the steck and then purge «K>
sampling line. Now. connect the bag tutd
make sure that ell connections are tight and
leak free.
82.4 Sample at a rate proportional (vrith-
in 20% of constant proportionality, or ea
specified by the Adminletrr.tor) -to the stack
velocity, traversing all sampling points. Xto-
cord proportional sampling date as shown to
Plgure 8-9. When analytical results Trill bo
used to calculate a pollutant emission rate
correction factor, the sampling Muet spam
the length of time the pollutant emission
rate Is being determined, sampling at coca
traverse point for. on equal length of tlm».
Collect at least 30 liters (1 ft>) of sample
gas.
3.2.5 Obtain and analyze at least one in-
tegrated flue gas sample during each pollu-
tant emission rats determination.
4. Analytical Procedure.
4.1 Leak check for Ors&t analyzer. Mov-
ing an Orsat analyzer frequently causes it to
leak. Therefore, on Ors&t analyzer should be
thoroughly leak-cuecftoC on-aKe before the
flue gas sample Is introduced into it. Tfco
suggested procedure for leat-cheoSlng an
Orsat analyzer la:
4.1.1 Bring the liquid level in each pipetfca
19 to the reference morfc on the capillary
tubing and then close the pipette stopcock.
FEDERAL REGISTER, VOL. 41, NO. Ill—TUESDAY, JUNE 8. 1976
V-12
-------
PROPOSED RULES
23071
TIME
tftAVERSfi
Kr.
*»
rom(inj HjO
a
1pm
AVERAGE
R-.0-
vkp
XDEV.*
•XDEV
avg
«MUSTBE<2Wtt
Figure 3-3. Proportional sampling data.
4.1.2 Raise the leveling bulb sufficiently
to bring the confining liquid meniscus onto
the graduated portion of the burette and
then close the manifold stopcock. .
4.1.3 Record the meniscus position.
4.1.4 Observe the meniscus In the burette
and the liquid level In the pipette for move-
ment over the next four minutes.
4.1.5 For the Orsat analyzer to pass the
leak-check, two conditions must be met:
4.1.5.1 The liquid level In each pipette
must not fall below the bottom of the capil-
lary tubing during this four-minute Interval.
4.1.5.2 The meniscus In the burette must
not change by more than 0.2 ml during this
four-minute Interval. For the results to be
valid the Orsat analyzer must pass this leak
test before and after the analysis.
4.1.8 If the analyzer falls the leak-check
procedure, all rubber connections and stop-
cocks should be checked until the cause of
'the leak Is Identified. Leaking stopcocks
must be disassembled, cleaned and regreased.
Leaking rubber connections must be re-
placed. After the analyzer Is reassembled, the
leak-check procedure must be repeated.
4.2 Determination of stack gas molecular
weight. (Orsat leak check described above is
optional). Within eight hours after the
sample Is taken, analyze It for percent carbon
dioxide and percent oxygen using either an
Orsat analyzer or a Fyrite type combustion
gas analyzer. Determine the percent of the
gas that Is nitrogen and carbon monoxide by
subtracting the sum of the percent carbon
dtoxlde and percent oxygen from. 100 percent.
42.1 Grab samples—Repeat the sampling
and analysis until the molecular weight from
each of three consecutive grab samples dif-
fers from their mean* by no more than 0.3
grams/gram mole (0.3 pounds/pound mole).
422 Integrated samples—Repeat the
analysis until the molecular weight for three
consecutive analyses differs from their mean
by no more than 0.3 gram/gram mote (
-------
23072
PROPOSED RULES
6.3 Dry molecular weight. Use equation 3-2 to calculate the dry molecular weights
using data obtained from sections 4.2.1, 4.2:2, or 4.3.2 and 4.8.8, average the results and
report to the nearest 0.1 g/g-moie (0,1 Ib/lb-mole).
M,,=0.44(%CO,) + 0.32(%OJ)-h0.28(%N2-(:%CO) Equation 3-2
6.4 Carbon dioxide concentration calcu-
lation. Using the three consecutive carbon
dioxide analyses that meet the requirements
of section 4.3.3, calculate the average carbon
dioxide concentration.
6. References.
6.1 Altshuller, A. P. Storage of Oases and
Vapors In Plastic Bags, International Journal
of Air and Water Pollution, S, 76-81 (1968).
6.2 Connor, William D. and J. 8. Nader,
Air Sampling with Plastic Bags, Journal of
the American Industrial Hygiene Association,
25,291-297 (1964).
6.3 "Burrell Manual for Gas Analysts,"
Seventh edition (1961), Available from Bur-
rell Corporation, 2228 Fifth' Avenue, Pitts-
burgh, Penna. 16219.
METHOD 4—DETERMINATION or MOISTURE IN
STACK OASES
1. Principle and ApptcaMUty.
1.1 .Principle. A gas sample Is extracted
proportionally from the source and moisture
Is removed from the gas stream, condensed,
and determined either volumetrically or
gravlmetrlcally.
1.2 Applicability. This method is ap-
plicable for the determination of moisture
In stack gas.
Two methods are given. One is a reference
method for the accurate determination of
moisture content as needed to' calculate
emission data. The other is an approximation
method for moisture content to be subse-
quently used for setting isoklnetlc sampling
rates. For this latter purpose, the tester may
use any alternate means for approximating
the moisture content, e.g. drying tubes, wet
bulb-dry bulb technique, condensation tech-
niques, stoichlometrlo calculations, previous
experience, etc. However, the actual Iso-
klnetlo rate maintained during a pollutant
sampling run and Ijhe moisture content used
to calculate emission data will not be based
on the results of the approximation method
(see exception In note below), but will be
determined from the data of the reference
method, which Is- normally conducted
simultaneously with a pollutant measure-
ment run.
NOTE.—Any of the approximation methods
which are shown to the satisfaction of the
Administration of yielding results to
within 1% HiO of the reference method re-
sults may be used in lieu of the reference
method.
These methods are not applicable to gaa
streams that contain liquid droplets. For
these cases, assume that the gas stream la
saturated. Determine the average stack gas
temperature using gauges described In
Method 2 and by traversing according to
Method 1. Then obtain the moisture per-
centage by (1) using a psychometric chart
and making appropriate corrections. If stack
'pressure Is different from that of the chart,
for absolute pressure or (2) by using satura-
tion vapor pressure tables.
2. Reference Method.
The procedure for determining moisture
content described In Method 6 is acceptable
as a reference method.
2.1 Apparatus. A schematic of the sam-
pling train used In this reference method is
shown In Figure 4-1. All components shall
be maintained and calibrated according to
the procedure outlined in Method 6.
2.1.1 Probe—Stainless steel or glass tub-
Ing, sufficiently heated to prevent water con-
densation and equipped 'with a filter (either
in-stack or heated. out-stack) to remove
partlculate matter.
2.1.2 Condenser—Any system that cools
the sample gas stream and allows measure-
ment of the water condensed and moisture
leaving the condenser, each to within 1 ml
or 1 g. Acceptable means are to measure the
condensed water either gravlmetrlcally or
volumetrically and to measure the moisture
leaving the condenser by (l) monitoring the
temperature and pressure at the exit of the
condenser and using Dal ton'a law or (2) by
passing the sample gas stream through a
tared silica gel trap .with exit gases kept
below 20* C (68* F) and determining the
weight gain.
2.1.3 Cooling system—Ice bath container
and crushed ice, or equivalent, to aid In con-
densing moisture.
2.1.4 Drying tube—Tube packed with 6-16
mesh Indicating-type silica gel, or equivalent,
to dry the sample gas and protect the pump
and dry gas meter. This may be an integral
part of the condenser system, In which case
the tube shall bo Immersed.in the ice. bath
and a thermometer placed at the outlet for
monitoring purposes. If approach (1) of
section 2.1 J) Is used to measure the moisture
leaving the condenser, the temperature and
pressure must be monitored before .the sUlca
gel tube.
2.1.6 Metering system—Vacuum gauge,
leak-free pump, thermometers capable of
measuring temperature to within 8* O (6.4*
F), dry gas meter with ±2 percent accuracy,
and related equipment, or other metering
systems approved by the Administrator, as
required to TnMifttftin a proportional sampling
rate and to determine sample gas volume.
2.1.6 Barometer—Mercury, aneroid, or
other barometers capable of measuring
atmospheric pressure to within 2.6 mm Hg
(0.1 in. Hg). In many coses, the barometric
reading may be obtained from' a nearby
weather bureau elation. In which case tbe
station value (which Is the absolute baro-
metric pressure) shall be requested and an
adjustment for elevation differences between
the weather station and the sampling point
shall be applied at a rate of minus 2.6- mm
Hg (0.1 In. Hg) per 80 m (100 ft) elevation
Increase or vice verso for elevation decrease.
KM*AL RMOTH, VOL 41* NO. Ml—1UBBAY,.JUKi «, MI»
V-14
-------
PROPOSED RULES
23073
MeoflUShO
FILTER
(EITHER IN STACK
OR OUT OF STACK)
REVERSE-TYPE
PITOT TUBE
CONDENSER-ICE BATH SYSTEM INCLUDING
MJCAOELTUSE—7
y X/PBOBE
YPE
BE
—
.f=H
LJM'niiliL
^
PITOT MANOMETER
THERMOMETERS
ORIFICE
MAIN VALVE
"^ **—AIR-TIGHT
PUMP
Figure 4-1. Moisture sampling Ualn-relerence method.
rU«r,—
LOCATION.
OPERATOR.
DAIE:
•MHO.
AMBIENT TEMPERATURE -
BADOUfTHIC PHS
UNOTHm|ll).
SCHEMATIC OF STACK CROSS SECTION
TRAVERSE POWT
NUMBER
TOTAL
5AUHINO
TIKE
in.ni>.
AVtMOE
s.Ad(t
TEMPEMtUkE
•ci»fl
VaOCiTY
HEAD
(»M.
»«(l..|HjO
PRESSURE
DlfFERENTIAL
ACROSS
ORIFICE METBI
I»H|.
mm(m,|H20
.
OASSAMPU
VOLUME
m>|ll>)
V
GAS SAMPIE tEUfEWlTUnt
ATOM OASMETEH
INLET
IT»tairC|»FI
-
**.
An»
ourict
H-^.'clf
A»g.
TEKmtATURC
(If CM
LCtVUiG
CCKtttKROR
LWT BPttCCR.
•CI»F|
Plguri4-t. Field («of«tiirtd«l«mlMttont»fei»ne«(««tHed,
KDEKAL
VOU 41, NO. Ill— TUtSOAY, WHS «,
V-15
-------
23074
PROPOSED RULES
FINAL
INITIAL
DIFFERENCE
IMPINGER
VOLUME,
ml
SILICA GEL
WEIGHT.
9
Figure 4-3. Analytical data-reference method.
2.1.7 Pltot tube—Type S, or equivalent,
attached to probe to allow constant monitor-
ing of the stack gas velocity BO that the
sampling flow rate can be regulated pro-
portional to the stack gas velocity. The tips
of the probe and pitot tube shall be adjacent,
to each other and the free space between
them shall be about 1.9 cm (0.75 In.). When
used with this method, the pitot tube need
not be calibrated.
2.1.8 Differential pressure guage—In-
clined manometer capable of measuring
velocity head to within 10 percent of the
minimum measured value or ±0.013 mm
(0.0005 in.), in whichever is greater. Below a
differential pressure of 1.3 mm (0.05 In.)
water gauge, micromanometers with sensi-
tivities of 0.013 mm (0.0006 In.) should be
xised. However, micromanometers are not
easily adaptable to field conditions and are
not easy to use with the pulsating flow. Thus,
methods or other devices acceptable to the
Administrator may be used when conditions
warrant.
2.1.9 Temperature gauge—Thermocouple,
liquid filled bulb thermometer, bimetallic
thermometer, mercury-ln-glass thermometer,
or other gauges that are capable of measur-
ing temperature to within 1.5 percent of the
minimum absolute stack temperature.
2.1.10 Graduated cylinder and/or bal-
ance—TO measure condensed water and
moisture caught in the silica gel to within 1
ml or 1 g. Graduated cylinders shall have
subdivisions no greater than 2 ml. Most lab-
oratory balances are capable of weighing to
the nearest 0.5 g or less. These balances are
suitable for use here.
2.1.11 Temperature and pressure gauges—
If Dalton's law Is used to monitor tempera-
ture and pressure at condenser outlet. The
temperature gauge-shall have an accuracy of
1" C (2° F). The pressure gauge shall be capa-
ble of measuring pressure to within 2.5 mm
Hg (0.1 In. Hg).
2.1.12 Silica gel1—If used to measure
moisture leaving condenser, indicating type,
6-16 mesh. If previously used, dry at 175' C
(350' F) for 2 hours. New silica gel m*y be
used as received.
2.2 Procedure. The procedure below is
written for a condenser system Incorporating
silica gel and gravimetric analysis to measure
the moisture leaving the condenser and volu-
metric analysis to measure the condensed
moisture.
2.2.1 Select the- sampling site and mlnl-
mum number of sampling points according
to Method 1 or 88 specified by the Admin-
istrator. Determine the range of velocity
Head ratng Method 8 tor the purpose of mak-
ing proportional sampling rat* calculations.
Select a suitable velocity head to correspond
to about 0.014 m'/mln (0.5 cfm). Select a
suitable probe and probe length such that all
traverse points can be sampled. Consider
sampling from opposite sides (four total
sampling ports) for large stacks to enable
use of shorter probe lengths. Mark probe with
heat resistant tape or by some other method
to denote the proper distance into the stack
or duct for each sampling point. Weigh and
record weight of silica gel to the nearest 0.5 g.
2.2.2 Select a suitable total sampling time
of no less than 1 hotlr such that a minimum
total gas sample volume of 0.6 m" (20 ft3) at
standard conditions will be collected and the
sampling time per traverse point Is not less
than 2 min., or some, greater time interval
as specified by the Administrator.
2.2.3 Set up the sampling train as shown
In Figure 4-1. Turn on the probe heating sys-
tem to about 120' C (248° F) so as to prevent
water condensation and allow time for tem-
perature to stabilize. Place crushed ice in
the ice bath container. Leak check the train
by plugging the probe Inlet and pulling a 880
mm Hg (15 in. Hg) vacuum. A leakage rate
in excess of 4 percent of the average sampling
rate or 0.00057 m'/mln. (0.02 cfin), which
ever Is less, is unacceptable.
2.2.4 During th« sampling run, maintain
a sampling rate within 20 percent, or as spec-
ified by the Administrator, of constant
proportionality. For each run, record the
data required oh the example data sheet
shown In Figure 4-2. Be sure to record the
Initial dry gas meter reading. Record the dry
gas meter reading at the beginning and end
of each sampling time Increment, when
changes in flow rates are made, and when
sampling Is halted. Take other data point
readings at each sample point at least once
during each time increment.
2.i.5 To begin sampling position the probe
tip at the first traverse point. Immediately
dtart the pump and adjust the flow to pro-
portional conditions. Traverse the cross sec-
tion. Add more ice and, if necessary, salt to
maintain a temperature of less tlwm 30* C
(68* F) at the silica gel outlet to avoid exces-
sive moisture losses.
2.2.6 After collecting foe sample, measure
the volume Increase of the liquid to the near-
est 1 ml. Determine the Increase in weight
of the silica gel tube to the nearest 0.5 g.
Record the information (see example data
sheet, Figure 4-3) and calculate the moisture
percentage. . .
2.3 Calculations. Carry out calculations,
retaining at least one extra decimal.figure
beyond that of tbo acquired data. »owi*-«ff
figures after flnal calculation,
2.3.1 Nomenclature.
FEDERAL tE6UTE«. VOL 41. NO. Ill—TUESDAY. JUNf ». 1976
V-16
-------
Bw.= Proportion by volume
Mw=Molecular weight of water, 18 g/g-mile (18 Ib/lb-mole)
Pm= Absolute pressure (for this method, same as barometric pressure) at the dry
gas meter, mm Hg (in. Hg)
Prt
5
JO
c
CLOCK TIME
GAS VOLUME THROUGH
DETER.
-------
23076
PROPOSED RULES
3.1.3 Ice bath—Container and Ice, to aid
In condensing moisture In Implngers.
3.1.4 Drying tube—Tube packed with 6-16
mesh Indicating-type silica gel, or equivalent,
to dry the sample gas and to protect the
meter and pump.
3.1.6 Valve—Needle valve, to regulate
sample gas flow rate.
3.1.6 Pump—Leak-free, diaphragm type,
or equivalent, to pull gas through the train.
3.1.7 Volume meter—Dry gas meter, suf-
ficiently accurate to measure the sample vol-
ume within 2 percent, and calibrated over the
range of flow rates and conditions actually
used during sampling.
3.1.8 Bate meter—Rotameter, to measure
the flow range from 0 to 3 1pm (0 to 0.11
dm).
3.1.9 Graduated cylinder—26 ml.
3.1.10 Barometer—Mercury, aneroid, or
other barometers capable of measuring
atmospheric pressure to within 2.6 mm Hg
(0.1 In. Hg). In many caees, the barometric
reading may be obtained from a nearby
weather bureau station, In which case the
station value (which Is the absolute baro-
metric pressure) shall be requested and an
adjustment for elevation differences between
the weather station and sampling point shall
be applied at a rate of minus 2.5 mm Bg
(0.1 In. Hg) per 30 m (100 ft) elevation In-
crease or vice versa for elevation decreases.
3.1.11 Vacuum gauge—At least 760 mm
Hg (30 In. Hg) gauge, to be used for the
sampling leak check.
3.2 Procedure.
3.2.1 Place exactly 6 ml distilled water in
each implnger. Assemble the apparatus
without the probe as shown In Figure 4-4.
Leak check by placing a vacuum gauge at the
Inlet to the first Implnger and drawing a
vacuum of at least 260 mm Hg (10 In. Hg).
plugging the outlet of the rotameter, and
then turning off the pump. The vacuum shall
remain constant for a least one minute.
Carefully release the vacuum gauge before
releasing the rotameter end.
3.2.2 Connect the probe and sample at a
constant rate of 2 1pm (0.071 cfm). Continue
sampling until the dry gas meter registers
about 30 liters (1.1 ft") or until visible liquid
droplets are carried over from the first Im-
plnger to the second. Record temperature,
pressure, and dry gas meter readings as re-
quired by Figure 4-5.
3.2.3 After collecting the sample, combine
the contents of the two Implngers and meas-
ure volume to the nearest 0.5 ml.
3.3 Calculations. The calculation method
presented is designed to estimate the mois-
ture In the stack gas and therefore other
data, which are only necessary for accurate
moisture determinations, are not collected.
The following equations adequately estimate
the moisture content for the purpose of de-
termining Isoklnetic sampling rate settings.
3.3.1 Nomenclature.
B»m=Approximate water vapor in the
gas stream leaving the im-
pingcr, 0.025 proportion by
volume
Bwt = AVater vapor in the gar-: ,strca;n,
proportion by volume
M.=Molecular weight of water, 18
g/g-mole (18 Ib/lb-inolc)
Po,= Absolute pressure (for this
method, same as barometric
pressure) at the dry gas meter
P«ta = Standard absolute pressure, 700
mm Ilg (29.92 in. Hg)
P = Ideal gas constant, 0.0623G (mm
Hg)(m»)/(g-mole)(eK) for met-
ric units and 21.83 (in. Hg) (ft')/
(lb-mole)(°R) for English units
Tm=Absolute temperature at meter,
^ °K °
T.ui —Standard absolute temperature,
293° K (528° R)
Vi=Fin»l volume of impingcr con-
tents, ml
V|«-Initial volume of impingcr con-
tents, ml
VD=Dry gas volume measured by dry
gas meter, dcm (dcf)
VB(iid> = Dry gas volume measured by dry
gjts meter, corrected to stand-
ard conditions, dscm (dscf) .
V.e(,(j)= Volume of water vapor con-
densed, corrected to standard
conditions, m* (ft1)
/>, = Density of water. 1 g/ml (0.00220
Ib/ml)
3.3.2 Volume of water vapor collected.
,, (V,-V,)a.RT.w
= K (V, - Vi) Equation 4-5
Where:
K= 0.00134 m'/ml for metric units
= 0.0472 ft'/ml for English units '
3.3.3 Gas volume.
V •*•
If Tm*. tn
= *.-nS
m
where:
K= 0.3855 "K/mrn Hg for metric units
= 17.65 °R/in. Hg for Eriglish units
3.3.4 Approximate moisture content.
B..
-
Vwe+Vm<.id>
+B
+ (0.025)
Equation 4-7
4. CoWbrtrtfcm.
4.1 Use methods and equipment as spec-
ifiied in Methods 2 and 5 and APTD-0676 to
calibrate dry gas meter, barometer, and ther-
mometers.
6. References.
5.1 Air Pollution Engineering Manual,
Danielson, J. A. (ed.), U.S. DHEW, PBS, Na-
tional Center for Air Pollution Control, Cin-
cinnati. Onto, PHS Publication No. 999-AP-
40. 1967.
5.2 Devorkln, Howard, et al., Air Pollution
Source Testing Manual, Air Pollution Control
District, Los Angeles, Calif., November 1963.
5.3 Methods for Determination of Velocity,
Volume, Dust and Mist Content of Gases,
Western Precipitation Division of Joy Manu-
facturing Co., Los Angeles, Calif., Bulletin
WP-50, 1968.
METHOD 5—DETERMINATION OP PABTICULAIE
EMISSION FEOM STATIONARY SOUBCXS
1. Principle and Applicability.
1.1 Principle. Partlculate matter is with-
drawn Isokmetlcally from the source and col-
U TO 2.5 cm
(tJt TO 1 inj TEMPERATURE SENSOR*
1.1 cm (0.75 in.)
lected on glass fiber filter maintained at tem-
peratures in the range of 120±14° C (248=t25°
F) or such other temperature as specified by
an applicable subpart of the standards. The
partlculate mass te determined gravlmetrl-
cally after removal of uncomblnsd water.
1.2 Applicability. This method is applica-
ble for the determination of partleulate ensts-
Isons from stationary sources.
2. Apparatus.
2.1 Sampling train. A •chema.tlc of the
sampling train used in this method is shown
In Figure 5-1. Commercial modalo ot this
train are available. However, tt one desires
to build his own, complete construction de-
tails are described In APTD-0681; for changes
from the APTD-0681 document and for al-
lowable modifications to Figure 6-1, see the
following subsections.
The operating and maintenance procedures
for the sampling train are described In APTD-
0576. Since correct usage Is Important In ob-
taining valid results, all users abould read the
APTD-0576 document and adopt the.operat-
ing and maintenance procedures outilnod In
it, unless otherwise specified herein.
IMPING ER TRAIN OPTIONAL. MAY BE REPLACED
BY AN EQUIVALENT COIfSEOSER
CHECK
VACUUM
UNE
PITOT MANOMETER MWNGERS ICESATN
BY PASS VALVE
ORIFICE r»V'>Y^-, (=^/
VACUgK:
BADGE ;
THERMOMETERS
MAHIVAIVE
DRY GAS METER
FiyureS-l. PoriictilaJc sampling traiif.
' II rlilliculty is expected in inwting tht temtKraturcantor-pUol tube-probe assembly into the Hack due to Spiting requtn*
menu, ihe tempwature «mor may be located between the prote and pilot tube so that the tip of Iht lemon jtw««emof ia
no cloier than 5cm (2 in.) Irom the tip ol the pilot lube. v • •
FEDERAL REGISTER, VOL 41, NO. Ill—TUESDAY, JUNE 8. 1976
V-18
-------
2.1.1 Probe nozzle—Stainless steel (818)
with sharp, tapered leading edge. The angle
of taper shall be=£30° and the taper shall
be on the outside to preserve a constant
internal diameter. The probe nozzle BLall
be of the button-hook or elbow design, un-
less otherwise approved by the Administra-
tor. The nozzle shall be constructed from
seamless stainless steel tubing. Other con-
figurations and construction material may
be used subject to approval from the Admin-
istrator.
A range of sizes suitable for isokiuetlc
sampling should be available, e.g., 0.32 cm
(V8 In.) up to 1.27 cm (Vi In.) (or larger
If higher volume sampling trains are used)
Inside diameter (ID) nozzles In Increments
of 0.16 cm (Ma In.). Each nozzle shall be
calibrated according to the procedures out-
lined In the calibration section.
2.1.2 Probe liner—Boroslllcate or quartz
glass tubing with a heating system capable
of maintaining a gas temperature at the
exit end during sampling of no greater than
120±14° C (24B±25* F) or no greater than
such other temperature as specified by an
applicable subpart of the standards. Since
the actual temperature at the outlet of the
probe is not monitored during sampling.
probes constructed according to APTD-0881
and utilizing the calibration curves of
APTD-0576 or calibrated according to the
procedure outlined In APTD-0576 will be
considered as acceptable.
Boroslllcate or quartz glass probe liners
shall be used for temperatures up to about
480° C (900° F) and quartz liners for tem-
peratures up to about 900* C (1650° F). Both
may be used at higher temperatures for
short periods of time, but must be approved
by the Administrator. The softening tem-
perature for boroslllcate is 820° C (1508° F)
and for quartz it is 1500' 0 (2732° F).
When length limitations, I.e. greater than
•about 2.5 m (8.2 ft), are encountered at
temperatures less than 320° C (608° F),
stainless steel (316) or Incoloy 836» (both
of seamless tubing), or other materials as
approved by the Administrator, may be used.
Metal probes for sampling gas streams at
temperatures In excess of 320° C (608* F)
must be approved by the Administrator.
2.1.3 Pltot tube—Type S, or other device
approved by the Administrator, attached to
probe to allow constant monitoring of the
stack gas velocity. The face openings of the
pitot tube and the probe nozzle shall be
adjacent and parallel to each other, not
necessarily on the same plane, during sam-
pling. The free space between the nozzle
and pi tot tube shall be at least 1.9 cm
(0.75 In.). The free space shall be set based
on a 1.3 cm (0.5 in.) ID nozzle. If the sam-
pling train is designed for sampling at higher
flow rates than that described In APTD-
0581, thus necessitating the use of larger
sized nozzles, the largest sized nozzle shall
be used to set the free space.
The pitot tube must also meet the criteria
specified In Method 2 and calibrated ac-
cording to the procedure in the calibration
section of that method.
2.1.4 Differential pressure gauge—Inclined
manometer capable of measuring velocity
head to within 10 percent of the minimum
measured value or ±0.013 mm (0.006 in.),
whichever is greater. Below a differential
pressure of 1.3 mm (O.OS In.) water gauge,
mlcromanometers with sensitivities of 0.013
mm (0.0006 in.) should be used. However,
mlcromanometers are not easily adpatable
to field conditions and are not easy to use
with pulsating flow. Thus, methods or other
1 Mention of trade names c? specific prod-
ucts does not constitute endorsement by the
Environmental Protection Agency.
devices acceptable to the Administrator may
be used when conditions warrant.
3.1.6 Filter holder—Boroslllcate glass
frit alter support and a silicons rubber gas-
ket. Other materials of construction may bo
used with approval from the Adanlnioterator,
e.g., if probe liner is stainless steal, them the
filter holder may be stainless steel. The holder
design shall provide a positive seal against
leakage from the outside or around the
filter.
2.1.6 Filter heating system—Any heating
system capable of maintaining a tempera-
ture around the filter holder during sam-
pling of no greater than 120 ±14° C (248
±25° F), or such other temperature as spec-
ified by an apppllcable subpart of the stand-
ards. A temperature gauge capable of
measuring temperature to within 30° C (6.4°
F) shall be Installed such that temperature
around the filter holder can be regulated
and monitored during sampling. Heating
systems other than shown In APTD-0581
may be used.
2.1.7 Condenser—Any system that cools
the sample gas stream and allows meas-
urement of the water condenser and mois-
ture leaving the condenser, each to within
1 ml or 1 g. Acceptable means are to'meas-
ure the condensed water either gravlmetri-
cally or volumetrlcally and to measure the
moisture leaving the condenser by (1) mon-
itoring the temperature and pressure at the
exit of the condenser and using Dalton's
law or (2) by passing the sample gas stream
through a tared silica gel trap with Quit
gases kept below 20* C (68° F) and deter-
mining the weight gain.
NOTE.—If "condenslble partlculate mat-
ter" Is desired. In addition to moisture con-
tent, the following system shall be ussd—
four Implugers connected in series with
ground glass, leak free fittings or any simi-
larly leak free noncontamlnatlng fittings.
The first, third, and fourth impingers shell
be of the Greenburg-Smith design, modified
by replacing the tip with a 1.3 cm (% in.)
ID glass tube extending to about 1.3 cm (V6
in.) from the bottom of the flask. The sec-
ond implnger shall be of the Greenburg-
Smith design with the standard tip. Indi-
vidual >States or control agencies requiring
this Information shall be contacted as to
the sample recovery and analysis of the im-
plnger contents.
For purposes of writing the procedure of
this method, the system described In the
note above will be used for determining tho>
moisture content of the stack goo. Modifi-
cations (e.g. using flexible connections be-
tween the Impingers or using materials otfasr
than glass) may be used with approval from
the Administrator.
If means other than silica gel are used to
determine the amount of moisture leaving
the condenser, it is recommended that silica
gel still be used between the condense;
system and pump to prevent moisture con-
densation in the pump and metering devices.
Unless otherwise specified by the Admin-
istrator, flexible vacuum lines may be ussd
to connect the filter holder to the condenser.
2.1.a Metering system—Vacuum gauge.
leak-free pump, thermometers capable of
measuring temperature within 3* C (5.4° F),
dry gas meter with 2 percent accuracy, and
related equipment, or equivalent, as required
to maintain an isoklnetlc sampling rote end
to determine sample volume. Sampling trams
utilizing metering systems designed SOT
higher flow rates than that tieccHbed In
APTD-0581 or APTD-0576 may be osad pro-
vided that the specifications in section 2
of this method are met. When the metering
system Is used in conjunction with a pfflo*
tube, the system shall enoblo ctescto c2
Isoklnetlc rates.
2.1.9 Barometer—Mercury, aneroid,- ax
other baromsteis capable of measuring at-
mospheric pressure to within 3.5 mm Hg
(0.1 in. Hg). In many cases, the barometric
reading may be obtained from a neairby
TToather bureau station, in which case «ho
station value (which is the absolute baro-
metric pressure) shall be requested and an
adjustment, for elevation differences betwean
the weather station and sampling gplnt shall
be applied at a rate of minus 2.5 mm Hg (0.1
in. Hg) per 30 m (100 ft) elevation increase
or vice versa for elevation decrease.
2.1.10 Oas density determination equip-
ment—Temperature and pressure gauges and
gas analyzer as described, in Methods 2 and'
3.
2.1.11 Temperature and pressure gauges—
It Dalton's law is used'to monitor tempera-
ture and pressure at condenser outlet. The
temperature gauge shall have an accuracy
of 1° C (2° P). The pressure gauge shall be
capable of measuring pressure to within 2.5
mm Hg (0.1 in. Hg). If silica gel is .used la
the condenser system the temperature and
pressure must be measured before the silica
gel component.
2.2 Sample recovery.
2.2.1 Probe liner and probe nozzle
brushes—Nylon bristles with stainless steal
wire handles. The probe brush shall havo
extensions, at least as long as the probe, of
stainless steel, nylon, teflon, or similarly
Inert material. Both brushes shall be prcparty
sized and shaped to brush out the probe
liner and nozzle.
2.2.2 Glass wash bottles—Two.
2.2.3 Glass sample storage containers—
Chemically resistant, boroslllcate glass bot-
tles, for acetone washes, 600 ml or 1,000 ml.
Screw cap closures shall be teflon rubber-
backed liners or of such construction GO
as to be leak free and prevent chemical at-
tack from the acetone. (Narrow mouth glass
bottles have been found to be less prone to
leakage.) Other types of containers must be
approved by the Administrator.
2.2.4 Petrl dishes—For filter samples,
glass or polyethylene, unless otherwise
specified by the Administrator.
2.2.5 Graduated cylinder and/or bal-
ance—To measure condensed water to -within
1 ml or 1 g. Graduated cylinders shall havo
subdivisions no greater than 2 ml. Most
laboratory balances are capable of weighing
to the nearest 0£ g or leas. Any of the?:
balances are suitable for use here and iri
section 2.3.4.
2.2.6 Plastic storage containers—Air
tight containers to store silica gel,
2.2.7 Funnel and rubber policeman—"fo
aid In transfer of silica gel to container; not
necessary if silica gel Is weighed in the field.
2.3 Analysis.
2.3.1 Glass weighing dishes.
2.3.2 Desiccator.
2.3.3 Analytical balance—To measure to
within 0.1 mg.
2.3.4 Balance—To measure to within O.S
8-
2.3.5 Beakers—260 ml.
2.3.6 Hygrometer—To measure the rela-
tive humidity of the laboratory environment.
2.3.7 Temperature gauge—To measure
the temperature of the laboratory
environment.
3. Reagents.
3.1 Sampling.
3.1.1 Futeis—Olass fiber filters, without;
organic binder exhibiting at least 99.96 per-
cent efflclency (35.03 percent penetration)
on 0.3 micron dtoetyl phthalate smoke par-
ticles. The filter efficiency test shall be con-
ducted In accordance with ASTM
D 28C3-71. Test d&to from tho
-------
23078
PROPOSED RULES
3.1.2 Silica gel—Indicating type, 8-16
mean. If previously used, dry at 176* O (360*
F) for 2 hours. New silica gel may be used
as received.
3.1.3 Water—When analysis of the mate-
rial caught in the implngers Is required, dis-
tilled water shall be used. Run blank* prior
to field use to eliminate a high blank on test
samples.
a. 1.4 Crushed Ice.
3.1.6 Stopcock grease—Acetone Insoluble,
heat stable ellioone grease. This Is not neces-
sary if screw-on connectors with teflon
sleeves, or similar, are used.
3.2 Sample recovery.
3.2.1 Acetone—Reagent grade, =S0.001 per-
cent residue, in glass bottles. Acetone from
metal containers generally has a high residue
blank and should not be used. Sometimes,
suppliers transfer acetone to glass bottles
from metal containers. Thus, acetone blanks
shall toe run prior to field use and only ace-
tone with low blank values (£0.001 percent)
shall be used.
3.3 Analysis.
3.3.1 Acetone—Same as 3.2.1.
3.3.2 Desiccant—Anhyrdous calcium sul-
f ate, indicating type.
4. Procedure.
4.1 Sampling. The sampling shall be con-
ducted by competent personnel experienced
with this test procedure.
4.1.1 Pretest preparation. All the com-
ponents shall be maintained and calibrated
according to the procedure described in
APTD-0576, unless otherwise specified herein.
Weigh approximately 200-300 g of silica
gel In air tight containers to the nearest
0.8 g. Record the total weight, both silica gel
and container, on the container. More silica
gel may be used but care should be taken
during sampling that it is not entrained and
carried out from the implnger. As an alter-
native, the sttlca gel may be weighed directly
In the Implnger or its sampling holder Just
prior to the train assembly.
Check niters visually against light for
irregularities and flaws or plnhole leaks. Labal
a niter of proper diameter on the back side
near the edge using numbering machine
ink. As an alternative, label the shipping
container (glass or plastic petrl dishes) and
keep the filter in this container at all times
except during sampling and weighing.
Desiccate the filters at 20+5.6* C (68±10°
F) and ambient pressure for at least 24 hours
and weigh at 6 or more hour intervals to a
constant weight, i.e., ===0.5 mg change from
previous weighing, and record results to the
nearest 0.1 mg. During each weighing the
filter must not be exposed to the laboratory
atmosphere for a period greater than 2 min-
utes and a relative humidity above 50 per-
cent.
4.1.2 Preliminary determinations. Select
the sampling site and the minimum number
of sampling points according to Method 1 or
aa specified by the Administrator. Determine
the stack pressure, temperature, and the
range of velocity heads using Method 2 and
moisture content using Approximation
Method 4 or Its alternatives for the purpose
of making isoklnetlc sampling rate calcula-
tions. Estimates may be used. However, final
results will be based on actual measurements
made during the test.
Select a nozzle size based on the range of
velocity heads such that it is not necessary
to obange the nozzle size in order to main-
tain Isoklnetlc sampling rates. During the
mn, do not change the nozzle size. Ensure
that the differential pressure gauge is capable
of measuring the minimum velocity head
value to within 10 percent, or as specified by
the Administrator.
Select ft suitable probe liner and probe
length such that all traverse points can be
sampled. Consider sampling from opposite
sides for large stacks to reduce the length of
probes.
Select a total sampling time greater than
or equal to the minimum total sampling time
specified in the test procedures for the spe-
cific industry euoh that the sampling time
per point is nqt less than 2 mln. or some
greater time interval as specified by the Ad-
ministrator and the sample volume that will
be taken will exceed the required minimum
total gas sample volume specified In the test
procedures for the specific Industry. The lat-
ter is based on an approximate average
sampling rate. Note also that the minimum
total sample volume is corrected to standard
conditions.
It is recommended that V2 or an Integral
number of minutes be sampled at each point
in order to avoid timekeeping errors.
In some circumstances, e.g. batch cycles,
it may be necessary to sample for shorter
times at the traverse points and to obtain
smaller gas sample volumes. In these cases,
the Administrator's approval must first be
obtained.
4.1.3 Preparation of collection train. Dur-
ing preparation and assembly of the sampling
train, keep all openings where contamination
can occur covered until .Just prior to as-
sembly or until sampling is about to begin.
Place 100 ml of water in each of the first
two Implngers, leave the third Imptnger
empty, and place approximately 200-300 g
or more, if necessary, of prewelghed silica gel
in the fourth Implnger. Record the weight
of the silica gel and container to the nearest
0.5 g. Place the container in a clean place
for later use In the sample recovery.
Using a tweezer or clean disposable surgi-
cal gloves, place the labeled (identified) and
weighed filter in the filter holder. Be sure
that the filter Is properly centered and the
gasket properly placed so as not to allow the
sample gas stream to circumvent the filter.
Check niter for tears after assembly la
completed.
When glass liners are used, install selected
nozzle using a VI ton A> O-rlng when stack
temperatures are less than 260" C (600* F)
or an asbestos string gasket when tempera-
tures are higher. The Vlton A O-rlng and
asbestos string gasket are Installed as a seal
where the nozzle Is connected to a glass
liner. See APTD-OBTO for details. When metal
liners are used, install the nozzle as abovo
or by a leak free direct mechanical connec-
tion. Mark probe with heat resistant tape or
by some other method to denote the proper
distance into the stack or duct for each
sampling point.
Unless otherwise specified by the Adminis-
trator, attach a temperature probe to the
metal sheath of the sampling probe so that
the sensor extends beyond the probe tip and
•does not touch any metal. Its position should
be about 1.9 to 2.54 cm (0.75 to 1 In.) from
both the "pltot tube and probe nozzle to
avoid Interference with the gas flow.
Set up the train as in Figure 5-1, using, If
necessary, a very light coat of sllicone grease
on all ground glass Joints, greasing only the
outer portion (see APTD-0576) to avoid pos-
sibility of contamination by the sllicone
grease. With approval from the Administra-
tor, a glass cyclone may be used between the
probe and filter holder.
Place crushed ice around the implngers.
4.1.4 Leak check procedure—After the
sampling train has Been assembled, turn on
and set the filter and probe heating system
to the power required to reach a temperature
of 120±14° C (248±a5- F) or such other
i Mention of trade names is not Intended
to constitute endorsement by EPA.
FEDERAL REGISTER, VOL. 41, NO. Ill—TUESDAY, JUNE 8, 1976
V-20
-------
PROPOSED RULES
230TO
temperature as specified by an applicable
subpart of the standards for the leak cheek.
(If water condensation U not a problem the
probe and/or filter heating system need not
be used.) Allow time for the temperature to
stabilize. If a Vlton A O-rlng or other teak
free connection to used la asiminMlng «b»
probe nozzle to the probe User, leak cheek
PLANT
LOCATION .
OPtRATOR_ .
DATE , .
BUN NO
SAMPLE BOX NO..
METER BOX NO. _
METERAH0
C FACTOR
the train at the sampling site by plugging
the aood* and pulling a 380 mm Hg (15 in.
Hg) vacuum.
Nonj—-A lower vacuum may be used pro-
vided that It to not exceeded during the test.
U an asbestos string to used, do not con-
nect the probe to the train during me leak
check. Instead, leak cheek the train at above
by first plugging the inlet to the niter
holder. Then connect the probe to the train
and leak check at about 26 nun Hg (1 la.
Hg) vacuum. A leakage rate in excess of 4
percent of the average sampling rate or
0.00057 mVmln. (0.03 cfm). whichever U low,
to unacceptable in either <
flTOT TUBE COEFFICIENT. Ct.
SCHEMATIC CT STACK CROSS SECTION
AMtfNl TIKPEIIAIUHE
BAROMETRIC r:ur^u;iE
ASSUMED MOIST 1IRE.X
MOBElENCTH, n (It)
NOZZLE IDENTIFICATION NO
AVERAGE CALIBRATED NOZZLE OlAMETER.emfrO.
PBOBE HEftTER SETTING
LEAK RATE.«i3toia feta)_
PROBE LINER MATERIAL '.
TRAVERSE POINT
N1WKR
•
TOT A!.
SAMPIWO
TIME
KM. ««.
AVERAGE
STATIC
PRESSURE
•miHt
(inH«)
STACK
TEMPERATURE
CT8I
•C <°F)
VELOCITY'
HEAD
(APj).
nw(in.IHjO
PRESSURE
DIFFERENTIAL
ACROSS
ORIFICE
METER
mmHjO
tin. MjOl
GASSAHPU
• VOLUME
H,3,,,J,
GAS SAMPLE KUPtRAtlMC
AT DOT GAS METER
INLET
•C t'FI
AvQ.
OUTLET
•C <»FI
- •
A»o.
*««.
F«.TU HTADW
nUPERATURE.
•CI'FI
TEMPERATURE
Of CAS
iCAvmo
CONOEMSCft
-------
23080
holder. If necessary, the pump may be turned
on with the coarse adjust wive closed.
When the probe Is In position, block oS
the openings around the probe and port-
hole to prevent unrepresentative dilution of
the gfca stream.
Traversa the stack cross section, as re-
quired by Method 1 or as specified by the
• Administrator, being oarefur not to bump
the probe nozzle Into the stack walls when
sampling near the wells or when removing
or Inserting the probe through the portholes,
to minimum chance of extracting deposited
material.
During the test run, make periodic ad-
justments to beep the temperature around
the filter holder at the proper temperature
and add more Ice and, If necessary, salt to
maintain & temperature of less than SO'O
(68'P) at the condenser/silica, gel outlet to
avoid excessive moisture losses. Also, periodi-
cally check the level and zero of the mano-
meter. '
If the pressure drop across the filter be-
comes too high making isoklnetlc sampling
difficult to maintain, the filter may be re-
placed in the midst of a, sample run. It is
recommended that another complete filter
assembly be used rather than attempting
to change the filter itself. After the new
filter or filter assembly is Installed conduct
& leak check. The parttoulate weight shall
include the summation of all filter as-
sembly catches;
A single train shall be used for the entire
sample run, escept for filter and silica gel
changes. However, if approved by the Admin-
istrator, too or more trains may be used for
o oinglo test run when there are two or
more ducts or sampling ports. The results
shell be the total of all sampling train
catches.
At the end of the sample run, turn off
the pump, remove the probe and nozzle from
the stock, and record the final dry gas meter
reading. Perform a leak check at a vacuum
equal to or greater than the maximum
reached during sampling. Calculate percent
Isotdnetic (see calculation section) to'de-
termine whether another test run should be
made. If there Is difficulty in maintaining
isoklnetlc rates due to source conditions,
consult with the Administrator for possible
variance on the Isoklnetlc rates.
4.2 Sample recovery. Proper cleanup pro-
cedure begins as soon as the probe Is re-
moved from the stack at the end of the
sampling period. Allow the probe to cool.
When the probe can be safely handled,
wipe off all external paniculate matter near
the tip of the probe nozzle and place a cap
over It to prevent losing or gaining par-
tlculate matter. Do not,cap off the probe
tip tightly while the sampling train Is cool-
ing down as this would create a vacuum in
the filter holder, thus drawing water from
the Implngers Into the filter.
Before moving the sample train to the
cleanup site, remove the probe from the
sample train, wipe off the slllcone grease,
and cap the open outlet of the probe. Be
careful not to lose any condensate. If present.
Wipe off the slllcone grease from the filter
inlet where the probe was fastened and cap
it. Remove the umbilical cord from the last
Implnger and cap the implnger. If a flexible
line Is used between the first Implnger or
condenser and the filter holder, disconnect
the lino ot the filter holder and let any
condensed water or liquid drain Into the
imnlngers or condenser. After wiping oB tSio
slllcone grease, cap oS the filter holder out-
let and implnger Inlet. Either ground glees
stoppers or plastic caps or serum capo may
be used to close these openings.
Transfer the 'probe and fllter-lmplnger as-
sembly to the cleanup area. This area should
be clean and protected from the wind GO that
the chances of contaminating or losing the
sample will be minimized.
Save & portion of the acetone used tor
cleanup as a blank. Piece about 200 ml of
this acetone taken directly from the wash
bottle being used In a glass sample container
labeled "acetone blank."
Inspect the train prior to and during dis-
assembly and note any abnormal conditions.
Treat the samples as follows:
. Container No. i. Carefully remove the filter
from the filter holder and place In Its iden-
tified petrl dish container. TJse a pair of
tweezers and/or clean disposable surgical
gloves to handle the filter. If it Is necessary
to.fold the filter, do so such that the par-
tlculate cake Is Inside the fold. Quantita-
tively remove any partlculate matter and/or
filter which adheres to the filter holder gea-
ket by carefully using a dry nylon bristle
brush and/or a sharp-edged blade and place
into this container. Seal the container.
Container Mo. i. Taking care to sea that
dust on the outside of the probe or other
exterior surfaces does not get Into the sample,
quantitatively recover partlculate matter or
any condensate from the probe noszle. probe
fitting, probe liner, and front half of the
filter holder by washing these components
with acetone and placing the wash into a
glass container In the following manner:
Distilled water may be used instead of
acetone when approved by the Administrator
or shall be used when specified by the Ad-
ministrator. In these cases, save a water
blank and follow Administrator's directions
on analysis.
Carefully remove the probe nozzle and
clean the Inside surface by rinsing with ace-
tone from a wash bottle and brushing with
a nylon bristle brush. Brush until acetone
rinse shows no visible particles, after which
make a final rinse of the Inside surface with
acetone.
Brush and rinse with acetone the inside
parts of the Swagelok fitting In a similar way
until no visible particles remain.
Rinse the probe liner with acetone by tilt-
ing the probe and squirting acetone into its
upper end, while rotating the probe so that
all Inside surfaces will be rinsed with ace-
tone. Let the acetone drain from the lower
end Into the sample container. A funnel may
be used to aid In transferring liquid washes
to the container. Follow the acetone' rinse
with a probe brash. Bold the probe In an
Inclined position, squirt acetone Into the
upper end &a the probe brush is being pushed
with a twisting action through the probe,
hold a sample container underneath the low-
er end of the probe, and catch any acetone
and partlculate matter which to brushed
from the probe. Run the brush through the
probe three times or more until no visible
partlculate matter Is carried out with the
acetone or remains in the probe liner on
visual inspection. With stainless steal or
other metal probes, run the brush through
in the above prescribed manner at least sis
times since metal probes have small crevices
in which partlculate matter can to oa-
trapped: Rinse &e brush with acetone and
quantltc&vely collect tSKses washings to
sample container. Afto? fito BtrusSbing
o final acetone rinse of the probe an de-
scribed above.
It Is recommended that two people be used
to clean the probe to "^"font*** losing the
oample. Between sampling runs, keep brushes
clean and protected from contamination.
After ensuring that oil Joints ore wiped
clean of slllcone grease, clean the inside of
tho front half of the filter holder by rab&tmg
the surfaces with a nylon bristle brush
rinsing with acetone. Rinse eeah
three times or more if needed to remove
visible partlculate. Mako a anal rinse of
the brush and filter holder. After all oeotono
washings and partlculate matter are collected
in the sample container, tighten the lid on
the sample container eo that acetone will
not leak out when it is shipped to the labora-
tory. Mark the height of. the Quid level to
determine whether or not leakage occurred
during transport. Label container to dearly
Identify Its contents.
Container No. 3. Note color of Indicating •
silica gel to determine If it has been com-
pletely spent and mode a notation of Ste
condition. Transfer the silica gel from the
fourth Implnger to the original container
and seal. A funnel may make it easier to
pour the silica gel without spilling. A rubbar
policeman may be used eo an. aid in ranmtag
the silica gel from the implnger. It is not
necessary to remove the email amoumi oJ
dust particles that may adhere to the w&Ua
and are difficult to remove. Since the gain
in weight Is to be used for moisture calcula-
tions, do not use any water or other liquids
to transfer the silica gel. If a balance 'Us
available In the field, follow the procedure '
under analysis.
Impinger water. Treat the impingers m
condenser as follows: Hake a notation of
any color or film in the liquid catch. Measure
the liquid which Is In the first three Implng-
ers to within ±1 ml by using a graduated
cylinder or. If available, to within ±0.6 g by
using a balance. Record the volume or weigfot
of liquid present. This Informatton is co-
quired to calculate the moisture content of
the effluent gas.
If .analysis of the Implnger catch to not
required, discard the'liquid after measuring
and recording the volume or weight. If anal-
ysis of the Implnger catch to required, leavo;
the Impingers intact to transfer the liquid.
cap off the Inlet, and pour the liquid through
the outlet Into the graduated cylinder or into
a sample container after its weight has been
determined.
If a different type of condenser is used,
measure the amount of moisture condensed
either volumetrlcally or gravimetrically.
4.3 Analysis. Record the data required on
the example sheet shown In Figure 5-3. Han-
dle each sample container as follows:
Container Wo. 1. Leave in shipping con-
tainer or transfer the filter and any looss
partlculate from the sample container to o
tared glass weighing dish and desiccate £or
24 hours in a desiccator containing anhy-
drous calcium sulfate. Weigh to a constant
weight and report the results to the nearest
0.1 rag. For purposes of this section 4.3, «Jxo
term "constant weight'' means a difference
of no more than 0.8 mg or 1 percent of tots!
weight less tare weight, whichever is greater,
between two consecutive weighings, with a»
less than 6 hours of desiccation time batwsam
weighings and no lozore than 21 sminutes os-
poaure to the laboratory atetcsptics'e
to less than SO pOToant relative
Surlng weighing.
£££3 Cb
V-22
-------
PROPOSED RULES
23081
Plant.
Date.
Run-No..
Relative Humidity.
Amount liquid lost during transport
Acetone blank volume, ml
Acetone wash volume, ml
Acetune blank concentration, mg/mg (equation 5-4).
Acetone wash blank, mg (equation 5-5)
CONTAINER
NUMBER
1
2
TOTAL
WEIGHT OF PARTICULATE COLLECTED.
mg
FINAL WEIGHT
^xd
TARE WEIGHT
^xnr
Less acetone blank
Weight of particulate matter
WEIGHT GAIN
s
FINAL
INITIAL
LIQUID COLLECTED
TOTAL VOLUME COLLECTED
VOLUME OF LIQUID
WATER COLLECTED
IMPINGER
VOLUME,
ml.
SILICA GEL
WEIGHT.
9
•
9* I ml
CONVERT WEIGHT OF WATER TO VOLUME BY DIVIDING TOTAL WEIGHT
INCREASE BY DENSITY OF WATER (Ig/ml).
!NCREASE> g « VOLUME WATER, ml
1 g/ml
Figure 5-3. Analytical data.
FEDERAL REGISTER, VOL. 41, NO. Ill—TUESDAY, JUNE ft, 1976
V-23
-------
23082 PROPOSED RULES
Container No. 2. Not; level of liquid In When nozzles become nicked, dented, or
container and . confirm on analysis sheet corroded, they shall be reshaped, sharpened,
whether or not leakage occurred during and recalibrated before use.
transport. Measure the liquid In this con- Each nozzle shall be permanently and
talner either volumetrlcally to ±1 ml or uniquely Identified.
gravlmetrlcally to ±0.8 g. Transfer the con- 6.2 Pltot tube. The pttot tube shall be
tents to a tared 250 ml beaker, and evaporate calibrated according to. the procedure cut-
to dryiiess at ambient temperature and pres- lined In Method 2.
sure. Desiccate for 24 hours and weigh to a 5,3 Dry gas meter and orifice meter. Both
constant weight. Report the results to the meters shall be calibrated according to the
nearest 0.1 md pressure. Dcslc- curves in APTD-0576 are used.
cate for 24 hours and weigh to a constant 5,5 Temperature gauges. Calibrate dial
weight. Report the results to the nearest and liquid filled bulb thermometers and
0.1 mg. thermocouple-potentiometer systems against
5. Calibration. , mercury-ln-0'.ass thermometers. Ice bath and
Maintain a laboratory log ol all callbra- boiling water (corrected for barometric pres-
tions. sure) .are acceptable reference points. POT
5.1 Probe nozzle. Using a micrometer, other devices, check with the Administrator.
measure the Inside diameter of the nozzle 6. Calculations.
to the nearest 0.025 mm (0.001 In.). Make 3 carry out calculations, retaining at least
of the measurements. The difference between ^quired data. Round off figures after final
the high and low numbers shall not exceed calculation.
0.1 mm (0.004 In.). 6.1 Nomenclature
An= Cross sectional area of nozzle, m2 (ft2)
Bw. = Water vapor in the gas stream, proportion by volume
C.= Acetone blank residue concentration, mg/g
c. = Concentration of participate matter in stack gas, dry basis, corrected to standard
conditions, g/dscm (g/dscf)
I = Percent of i.sokinetic .sampling
niB= Total amount of paniculate matter collected, mg
Mw— Molecular weight of watnr, 18 g/g-mole (18 Ib/lb-molc)
m»=Mass of residue of acetone after evaporation, mg
Ph.t = Barometric pressure at the sampling site, mm lig (in. Hg)
!'•= Absolute stack gas pressure, mm Hg (in. Hg)
T.= Absolute average stack gas temperature (sen Figure 6-2), ttK (°R)
T.n = Standard absolute temperature, 293° K (528° R)
V»=Volurne of acetone blank, ml
V«w = Volume of acetone used in wash, ml
V|« = Total volume of liquid collected in impingurs and silica gel (see Figure 5-3), ml
Vm=Volume of gas sample as measured by dry gas meter, dcm (dcf)
Vm (ltd) = Volume of gas sample measured by the dry gas meter corrected to standard
conditions, dscm (dscf)
V. (mn= Volume of water vapor in the gas xample corrected to standard conditions,
scm (scf)
v.=Stack gas velocity, calculated by Method 2, Equation 2-7 using data obtained
from Method 5, m/sec (ft/sec)
W, = Weight of residue in acetone wash, mg
AlI = Average pressure differential across the orifice meter (see Figure 5-2), mm HjO
(in. H,O)
p»= Density of acetone, mg/ml (see label on bottle)
/>w=Density of water, 1 g/ml (0.00220 Ib/ml)
6=Total sampling time, min
13.6=Specific gravity of mercury < . ,
60=Sec/min
100= Conversion to percent
6.2 Average dry gas meter temperature and average orifice pressure drop. See data sheet
(Figure 5-3).
4.3 Dry gas volume. Correct the cample volume measured by the dry gas meter to
standard conditions (20* C, 760 mm Hg or 68* P, 29.92 In, Hg) by using Equation 6-1.
Equation 6-1
There:
K=0.3855 °K/mm Hg for metric units
• 17.65 °R/in. Hg for English units
FEDERAL REGISTER, VOL. 41. NO. Ill—TUESDAY, JUNE 8, 1976
V-24
-------
PROPOSED RULES
6.4 Volume of water vapor.
Equation 5-2
where:
K=0.00134 m'/ml for metric unite
=0.0472 ft'/ml for English units
6.6 Moisture content.
•a V.(.ui)
Equation 5-5
6.8 Total partlsulate weight. Determine
the total partlculate oaten from the sum
of the weights obtained from containers 1
and' 2 lest the acetone blank (see Figure
8-3).
6.9
Partlculate concentration.
e.= (0.001
Equation 5-3
6.6 Acetone blank concentration.
6.10 Conversion factors:
From—
Equation 5-6
Multiply by—
set. m' a 0283
g/ft» gr/;t' 15.4
„ , , g/ft' lb/ft' 2.205X10-*
Equation 5-4 g/rt' g/ms 35.31
6.7 Acetone wash blank.
«r f* V n
where:
6.11 Isoklnetlc variation.
6.11.1 Calculations from raw data.
600V.P.A,,
K-0.00346 mm Hg-m'/ml-'K for metric units
Equation 6-7
6.11.2
values.
Calculations
where:
Equation 5-8
K=4.323 for metric units
= 0.0944 for English uuits
6.12 Acceptable results. If 90 percent
=£1 ^110 percent, the results are acceptable.
If the results are low in comparison to the
standards and I la beyond the acceptable
range, the Administrator may option to ac-
cept the results. Use reference 7.4 to make
Judgments. Otherwise, reject the results and
repeat the test.
7. Reference.
7.1 Addendum to Specifications for Incin-
erator Testing at Federal Facilities, PHB,
NCAPC, Dec. 6, 1967.
7.3 Martin, Robert M., Construction De-
tails of Isoklnetlc Source Sampling Equip-
ment, Environmental Protection Agency,
APTD-0581. April 1971.
7.3 Rom, Jerome J., Maintenance, Calibra-
tion, and Operation of Isoklnetlc Source Sam-
pling Equipment, Environmental Protection
Agency, APTD-0576, March 1973.
7.4 Smith, W. 8., R. T. Shlgehara, and W.
F. Todd. A Method of Interpreting Stack
Sampling Data, Paper presented at the 63d
Annual Meeting of the Air Pollution Control
Association, St. Louis, Mo., June 14-19, 1970.
7.8 Smith, W. 8., »t «l.. Stack Oas Sam-
= 0.00267 in. Hg-ftVml-°R for English units
from intermediate pllng Improved and Simplified with New
Equipment, APCA paper No. 67-119, 1967.
7.6 Specifications for Incinerator Testing
at Federal Facilities, PHS, NCAPC, 1967.
7.7 Shlgehara, R. T., Adjustments In the
EPA Nomograph for Different Pltot Tube Co-
efficients and Dry Molecular Weights, Stack
Sampling News 2:4-11, Oct. 1974.
METHOD 6—DETERMINATION or SOT/TUB Dl-
oxroH EMISSIONS FROM STATIONARY SOURCKS
1. Principle and Applicability.
1.1 Principle. A gas sample is extracted
from the sampling point in the stack. The
acid mist (Including sulfur trioxlde) and
the sulfur dioxide are separated. The sulfur
dioxide fraction Is measured by the barlum-
thorln tltratlon method.
13 Applicability. This method is applica-
ble for the determination of sulfur dioxide
emissions from stationary sources. The mini-
mum detectable limit of the method has been
determined to be 8.4 mg of SOi/m» (2.1 X10-'
lb/ft'). No upper limit has been established.
2. Apparatus.
2.1. Sampling. See Figure 6-1.
3.1.1 Probe—Boroslllcate glass, approxi-
mately 8 to 6 mm ID, with a heating system
to prevent water condensation and equipped
with a filter (either in-stack or heated out-
stack) to remove partlculate matter includ-
ing sulfurlc add mist.
2.1.2 Bubbler and Implngers—One midget
bubbler, with medium coarse glass frit and
boroslllcate or quartz glass wool packed In
top (see Figure 6-1) to prevent sulfurlc acid
mist carryover; and three midget implngers,
each with 30 ml capacity, or equivalent. The
bubbler and midget Implngers shall be con-
nected In series with leak free glass connec-
tors. SUicone grease may be used, if neces-
sary, to prevent leakage.
2.1.3 Otaes wool-Borosillcate or quarto. .
FEDERAL REGISTER, VOi. 41, NO. Ill—TUESDAY, JUNE 8, 1976
V-25
-------
23084
PROPOSED RULES
THERMOMETER
IW5-S PITOT TUSS
, •-..
-*m .••//£• " S>.;. ".,.'"• •*"
.."?.'. ft. :.' '.(•'•
"of ' ., collection" train..'
PUW
Figure 6-1. SO; oamplinc train.
SURGE T/>W
9.1.4 Stopcock grease—Aceteono Insoluble,
beat stable slllcone grewe may tin used, K
necessary.
2.1.5 Drying tubs—Tube packed with fl to
16 mesh Indicating-type silica gel, or equiv-
alent, to dry the gas sample anA to protect
the meter and pump.
2.1.8 Valve—Needle valve, to regulate sam-
ple gas flow rate.
2.1.7 Pump—Leak free diaphragm pump,
or equivalent, to pull gas through the train.
2.1.8 Volume meter—Dry gas meter, suffi-
ciently accurate .to measure the sample
volume within 2 percent, ca-Ubrnt'sd over the
range of flow rates and conditions actually
used during sampling and equipped with n
temperature gauge (dial tfcerznometer, or
equivalent).
2.1.8 Flow Meter—Rotaraeter. or equiv-
alent, to measure flow range from 0-2 1pm
(0 to 6 cfh).
2.1.10 Pltot tube—Type S, or equivalent,
attached to probe to allow constant monitor-
Ing of the stack gas velocity so that tha
sampling flow rate can be regulated propor-
tional to the stack gao velocity. The tips ot
the probe and pltot tube shall be adjacent
to each other and tha free space between
them shall be about 1.9 cm (0.75 In.). 'When
used with this method, the pltot tube need
not be calibrated.
The pltot tube shall be equipped with an
Inclined manometer, or equivalent device,
capable of measuring velocity head to within
10 percent of the minimum measure?!, value
or ±0.013 mm (0.0005 In.), whichever Is
greater.
2.1.11 Temperature gauge—Dial ther-
mometer, or equivalent, to measure tempera-
ture of gas leaving Implnger train to within
l'O(2°F).
2.1.12 Barometer—Mercury, aneroid, or
other barometers capable of measuring
atmospheric pressure to within 2.5 mm Hg
(0.1 In. Hg). In many cases, the barometric
reading may be obtained from a nearby wea-
ther bureau station, In which case the station
value (which Is the absolute barometric pres-
sure) shall be requested and an adjustment
for elevation differences between the weather
station and sampling point shall be applied at
a rate of minus 2.6 mm Hg (0.1 In. Hg) per
30 m (100 ft) elevation Increase or vice versa
for elevation decrease.
2.1.13 Vacuum gauge—At least 780 mm Hg
(30 In. Hg) gauge, to be used for the sam-
pling train leak check.
2.2 Sample recovery.
2.2.1 Wash bottles—Polyethylene or glass.
60O ml. tiro.
2.3.2 Storage bottler—Polyethylene, 100
ml, to store teaplnger samples (one per
samole).
2.3 Analysis.
2.3.1 Pipettes—Volumetric type, 5 ml size.
20 ml size (one per sample), and 25 ml size.
2.8.2 Volumetric 3asks—100 ml size (one
per sample) and 1000 ml sizes.
2.3.3 Burettes—5 ml and 50 ml sizes.
2.3.* Erlsnmoyer flasks—260 ml size (one
for each sample, blank, and standard).
2.3.5 Dropping bottle—125 ml size, to add
Indicator.
2.3.6—Graduated cylinder—100 ml size.
3. Reagents.'
•Unless otherwise Indicated. It la Intended
that nM reagents conform to the Bpeclflca-
tlons established by the Committee on Ana-
lytical Reagents of the American Chemical
Society, where such specifications are avail-
able; otherwise use best available grade.
S.I Sampling.
3.1.1 Water—Delonlzed, distilled to con-
form to ASTM speclBcatlon Dl 193-72, Type 8.
3.1.2 Isopropanol, 80 percent—Mix 80 ml
of Isopropanol with 20 ml of deionlzed, dis-
tilled water.
3.1.8 Hydrogen peroxide, 3 percent—
Dilute 80 percent hydrogen peroslde 1:9
(v/v) with deionlzed, distilled water (30 ml
Is needed psr sample). Prepare fresh dally.
3.2 Sample recovery.
3.2.1 Water—Delonlzed, distilled, as In
3.1.1.
8.2.2 Isopropanol, 80 percent—Mix 80 ml
of Isopropanol with 20 ml of deionlzed, dis-
tilled water.
3.3 .Analysis.
3.3.1 Water—Delonlzed, distilled,, as In
8.1.1.
9.32 Isopropanol, 100 percent. .
3.3.3 Thorln Indicator—l-(o-arsonophen-
ylazo) r2-naphtol-3, 6-dlsulfonlc acid, dl-
Eodlum salt, or equivalent. Dissolve 0.20 g In
100 ml of deionlzed, distilled water.
3.3.4 Barium perchlorate solution, 0.01 N—
Dissolve 1.95 g of barium perchlorate trlhy-
drate*!Ba(ClO4),-3HaO! In 200 ml distilled
water and dilute to 1 liter with Isopropanol.
BaCl,-2H..O (1.22 g) may also be used.
Standardize as In section 5.2.
3.3.5 Sulfurlc acid standard, 0.01 N—
Purchase or standardize to ±0.0002 N against
0.01 N. NaOH which has previously been
. ..
standardized against. Ipotassium^acld phtha-
late (primary standard^ grade',) f ' '
Ik. Procedure.
4.1 Sampling. .
4.1.1 Preparation
Measure 15 ml of 80 percent.lsopropanol. Into
the midget bubbler, and 15 nil^of 3-percent-'
hydrogen peroxide lnto\each; of 'the first" two
midget Implngers. Leave thej final midget Im-
plnger dry. Assemble the 'train' as shown In :,
Figure 6-1. Adjust .probe\heater^to, operating •..
temperature. Place.^rush'ejij. l<^ and^igater-"
around the Implngers. LeaK check thel"iarti-:'
pllng train Just prior to use at.the sampling
site by placing a vacuum gauge at the Inlet
.to the first Implnger and pulling a vacuum
of at least 250 mm Hgir(10 In': Hg),. plugging ;
or pinching off the outlet^df the flowrmeter, ••
and then turning off the,pump.'The Vacuum
shall remain stable format least one minute. -b
Carefully release the ^a^uum^'gauge before
releasing the flowmeter end.v Connect the
probe. .;.;•, .15 1; ,•, •
to the stack gas veli&ity .^throughout jtheVy
run. Take readings (dry gas' meter; tempera- . ',;
tures at dry gas meter and at implnger but-,.
let. rate meter, and, velocity head) at least
every five minutes and .when 'significant
changes (20 percent variation Inv velsSclty
head readings) in 'stack .conditlo'ns. neees'-".-.
Bltate additional ad JuBtments 4n 'sample flow •
rate. Add more' ice during'.- the run 'to k'eop • .,
the temperature of the gases leaving the lost-
Impinger at 20' ;(3|(68V:F)J'rtr iicps. Afc-jthe ...:
conclusion of eatih' run. turn off . the pump;
remove probe from the stack, and record the
final readings. Conduct ;a^leak» check as |be- *•
fore. If excessive leakage -rate Is Wund void '
the test run. Bemovej'the probe ^
stack and dlscbnriect;l(it tfroni, tHe train.
Drain the Ice bath -jimd' "'purge' the remain-
ing part of .the.;-: train Ijy drawing clean
ambient air through 'the system for ,15. min-.
•utes at the sampling raje-.; : /, . --;' ( •'>'.. "
Kon!.— Clean -ambient '..air. can be,,provlded
by passing air thrtaugh-va charcoal .fllter. orV
through an extra midget ImplngerT with 15 ..
ml 3 percent ;H/5;.. T3ie jteste^, iBay: option '
to simply use the ambient alri Jjf ; J* ,"• .•
4.2 Sample recovery. Disconnect th'e-lm-'
ptngers after purging. >plscardithe contents
of the midget bubbler.-rPour t!hfl-c6htents.'of
the midget Im{angersiin3(& a leak-free poly-
ethylene bottle for st^Bpfe'nt.j Sihse-the three
midget lmplngers'eand the connecting tubes
with delonized, dlsjllled 'water and add the ;
washings to the same storage' container.
Mark the fluid fevel. Seal arid Identify the '
sample container./ ^
4.3 Sample anal3jsls:,Note level oi. llij'.ild
In container and confirm whether or not any
sample was lost during shipment by 'noting
this on analytical data sheet. • ' ••
NOTE. — Protect the-O.pltN barium perchlo-
r?te solution from evaporation at all times.
Transfer the contents of the storage con-
tainer to a 100 stfl -volumetric flask and
dilute to ex?x:tly 100. ml with delonized, dis-
tilled water. Pipette a 20 'ml allquo of this
solution Into a 250 ml Erlenmeyer; flask, add
80 ml of Isopropanol, two to four drops of
thorln indicator and titrate 'to a pink end-
point using 0.01 N barium perchlorate. Re-
peat and average the tlt'ratlon volumes. Bun
a blank with each serle% of' samples. .Repli-
cate tltratlons shall vagree. within i .percent.
5. Calibration. '- '• \ "I •
5.1 Use methods and equipment as spec-
ified In Methods 2 and 5 and APTD-0576 to
FEDERAL REGISTER, VOL 41, NO. Ill—TUESDAY, JUNE 8, 1976
V-26
-------
calibrate the rotaraeter, pltot tube, dry gas
meter, barometer, and thermometers.
82 Standardize the barium perchlorate
solution against 25 ml of standard sulfurlc
acid to which 100 ml of Isopropanol has been
added.
6. Calculations.
Carry out calculations, retaining at least
one extra decimal figure beyond that of the
acquired data. Round off figures after nnal
calculation.
6.1 Nomenclature.
Csoa= Concentration of sulfur dioxide,
dry basis corrected to standard
conditions, mg/dscm (Ib/dscf)
N=Normality of barium perchlorate
titrant, milliequivalents/ml
Pb»r= Barometric pressure at the exit
orifice of the dry gas meter,
mm Hg (in. Hg)
P..d= Standard absolute pressure, 760
mm Hg (29.92 in. Hg)
Tm=Average dry gas meter absolute
temperature, °K (°R)
T.id=Standard absolute temperature,
293° K (528° R)
V.=Volume of sample aliquot titrated,
ml
Vm=Dry gas volume as measured by
the dry gas meter, dcm (dcf)
Vm(.td) = Dry gas volume measured by the
dry gas meter, corrected to
standard conditions, dscm (dscf)
V.0i,,=Total volume of solution in which
the sulfur dioxide sample is
contained, 100 ml
V,=Volume of barium perchlorate
titrant used for the sample, ml
(average of replicate titrations)
Vtb=Votume of barium perchlorate
titrant used for. the blank, ml
32.03=Equivalent weight of sulfur
dioxide
6.2 Dry sample gas volume, corrected to
standard conditions.
PROPOSED RULES
7 B Rom, J. J.. Maintenance, Calibration,
and Operation of Isoklnetlc Source-Sampling
Equipment. Office of Air Programs, Environ-
mental Protection Agency, Research Triangle
Park, N.C., March 1972. APTD-0576.
7.6 Hamll, H. P. and Camann, D. B., Col-
laborative Study of Method for the Deter-
mination of Sulfur Dioxide Emissions Prom
Stationary Sources. Prepared for Methods
Standardization Branch, Quality Assurance
and Environmental Monitoring Laboratory,
National Environmental Research Center,
Environmental Protection Agency, Research
Triangle Park, N.C. 27711.
7.7 Annual Book of ASTM Standards. Part
23; Water, Atmospheric Analysis, pp. 203-208.
American Society for Testing and Materials,
Philadelphia, Penna. (1972).
METHOD 7—DETERMINATION or NITEOOEN
OXIDE EMISSIONS FROM STATIONARY SOURCES
1. Principle and Applicability.
1.1 Principle. A grab sample Is collected In
an evacuated flask containing a dilute sul-
furlc acid-hydrogen peroxide absorbing solu-
tion, and the nitrogen oxides, except nitrous
oxide, are measured colormetMcally using the
pheaoldlsulfonlc acid (PDS) procedure.
PROBE
tfij^L
FILTER
Equation 6-1
where:
=0.3
= 17.65 °R/in. Hg for English units
6.3 Sulfur dioxide concentration.
K=0.3855 °K/mm Hg for metric units
in. Hg for
Equation 6-2
where :
K= 32.03 mg/meq.-for metric units
= 7.05 X 10-' for English units
7. References.
7.1 Atmospheric Emissions from Sulfurlc
Acid Manufacturing Processes, O.S. DHEW,
PHS, Division of Air Pollution, Public Health
Service Publication No. 999-AP-13, Cincin-
nati. Ohio, 1965.
7.2 Corbett, P. P., The Determination of
SO, and SO, In Flue Oases, Journal of the
Institute of Fuel, 24, 237-243, 1961.
7.3 Matty, R. E. and E. K. Dlehl, Measur-
ing Flue-Gas SO, and SO,, Power 101 :94-97,
November 1957.
7.4 Patton, W. F. and J. A. Brink, Jr.,
New Equipment and Techniques for Sam-
pling Chemical Process Oases, J. Air Pollu-
tion Control Association, 13, 162 (1963).
23085
1.2 Applicability. This method Is appli-
cable to the measurement of nitrogen oxldoe
emitted from stationary sources. The range
of the method has been determined to be 9
to 400 milligrams NO. as No, per dry stand-
ard cubic meter without having to dilute
the sample.
2. Apparatus.
2.1 Sampling (See Figure 7-1).
2.1.1 Probe—Boroslllcate glass tubing
sufficiently heated to prevent water conden-
sation and equipped with a filter (either IB-
' stack or heated out of stack) to remove •
partlculate matter. Heating is unnecessary
If the probe remains dry during the purging
period.
2.1.2 Collection flask—Two-liter borosui-
cate, round bottom with short neck and
24/40 standard taper opening, protected
against implosion or breakage.
2.1.3 Flask valve—T-bore stopcock con-
nected to a 24/40 standard taper Joint;
2.1.4 Temperature gauge—Dial-type ther-
mometer, or-equivalent, capable of measur-
ing l° C (2° P) intervals from —B to
50'C (25 to 125" F).
GROUND-GLASS SOCKET
§ NO. 12/5
f
110 mm
3-WAY SWCOCKr
T-BORE. 5 PYREX.
2fnm BORE. 8-mrn OD
FLASK
FUSK SHIEtO. .',
GROUND-CUSS CONE.
STANDARD TAPER.
J SLEEVE NO. 24/40
GROUND-GLASS
SOCKET. J NO. 12/5
P»REX
— -FOAM ENCASEMENT .
m V I - • '^BOILING FIASK •
N,. 'J*' * LITER. ROUND-BOTTOM. SHORT NECK.
>" WITH J SUEVE NO. 24/40
Figure 7-1. Sampling train, flask valve, and flask.
2.1.5 Vacuum line—Tubing capable of
.vlthstandlng a vacuum of 76 mm Hg (3 in.
Hg) absolute pressure, with "T" connection
and T-bore stopcock.
2.1.6 Pressure gauge—U-tube monometer,
1-meter, with 1-mm (36-ln., with 0.1-ln.)
divisions, or equivalent.
2.1.7 Pump—Capable of evacuating the
collection flask to a pressure equal to or less
than 75 mm Hg (3 In. Hg) absolute.
2.1.8 Squeeze bulb—Oneyway
2.1.9 Volumetric pipette—25-ml.
2.1.10 Stopcock and ground joint grease—
A high vacuum, high temperature chloro-
fluorocarbon grease Is required. Halocar-
bon» 25-58 has been found to be effective.
2.1.11 Barometer—Mercury, aneroid, or
other 'barometers capable of measuring at-
mospheric pressure to within 2.5 mm Hg
(0.1 in. Hg). In many cases, the barometric
1 Mention of trade names or specific prod-
ucts does not constitute endorsement by the
Environmental Protection Agency.
reading may be obtained from a nearby
weather 'bureau station, In which case the
station value (which Is the absolute baro-
metric pressure) shall be requested and an
adjustment for elevation differences between
the weather station and sampling point shall
be applied at a rate of minus 2.5 mm Hg (0.1
in. Hg) per 30 m (100 ft) elevation Increase
or vice versa for elevation decrease.
2.2 Sample recovery.
2.2.1 Graduated cylinder—50-ml with 1-
ml divisions.
2.2.2 Storage container—Leak-free poly-
ethylene bottles.
2.2.3 Wash toottle-T-polyathylene or glan.
2.2.4 Glass stirring rod.
2.2.5 pH indicating test paper—To cover
the pH range of 7-14.
2.3 Analysis.
2.3.1 Volumetric pipettes—Two 1-ml, two
2-ml, one 3-ml, one 4-ml and two 10-ml, and
one 25-ml for each sample and standard.
2.3.2 Porcelain evaporating dishes. 178 to
250-ml capacity with Up for pouring, one for
FEDERAL REGISTER, VOL. 41, NO. Ill—TUESDAY, JUNE 8, 1976
V-2-7
-------
23086
PROPOSED RULES
each sample and each standard. The Coors1
#46006 (shallow-form, 195 ml) has been
found to toe satisfactory.
2.3.8 Steam bath. (A hot plate Is not ac-
ceptable.)
2.3.4 Dropping pipette or dropper—Three
required.
2.3.5 Polyethylene policeman—One for
each sample and each standard.
2.3.6 Graduated cylinder—100-ml with 1-
ml divisions.
2.3.7 Volumetric flasks—50-ml (one for
each sample), 100-ml (one for each sample,
each standard and one for the working stand-
ard KNO, solution), and one 1000-ml.
2.3.8 Spectrophotometer—To measure ab-
sorbance at 410 nm.
2.3.9 Graduated pipette— 10-ml, with 0.1-
ml divisions.
2.3.10 pH Indicating test paper—To cover
the pH range of 7-14.
3.3.11 Analytical balance—To measure to
0.1 mg.
3. Reagents.
Unless otherwise indicated, It Is Intended
that all reagents conform to the specifica-
tions established by the Committee on Ana-
lytical Reagents of the American Chemical
Society, where such specifications are avail-
able; otherwise, use best available grade.
3.1 Sampling.
3.1.1 Absorbing solution—Cautiously add
2.8 ml concentrated H,SO, to 1 liter of de-
lonlzed, distilled water. Mix well and add
6 ml of 3 percent hydrogen peroxide, freshly
prepared from 30 percent hydrogen peroxide
solution. The solution should be used within
one week of Its preparation. Do not expose to
extreme heat or direct sunlight.
3.2 Sample recovery.
3.2.1 Sodium hydroxide (IN)—Dissolve
40 g NaOH In delonlzed, distilled water and
dilute to 1 liter.
322 Water—Delonlzed, distilled to con-
form to ASTM specifications Dl 193-72, Type
3.
3.3 Analysis.
3.3.1 Fuming sulfurlc acid—15 to 18 per-
cent by weight free sulfur trtoxide. Handle
with caution.
3.3.2 Phenol—White solid.
3.3.3 Sulfurlc acid—Concentrated, 96 per-
cent minimum assay. Handle with caution.
3.3.4 Potassium nitrate—Dried at 105-
110° C for a minimum of two hours just prior
to preparation of standard solution.
3.3.5 Standard solution—Dissolve exactly
2.1980 a of dried potassium nitrate (KNO,)
In delonlzed, distilled water and dilute to 1
liter with delonlzed, distilled water In a
1000-ml volumetric flask. For the working
standard solution, dilute 10 ml of the stand-
ard solution to 100 ml with delonlzed dis-
tilled water. One ml of the working standard
solution Is equivalent to 100 Ag nitrogen
dioxide (NO,).
3.3.6 Water—Delonlzed, distilled as In
section '3.2.2.
3.3.7 Phenoldlsulfonlc acid solution—Dis-
solve 26 g of pure white phenol in 150 ml
concentrated sulfurlc acid on a steam bath.
Cool, add 75 ml fuming sulfurlc acid, and
heat at 100" C (212° F) for 2 hours. Store
In a dark, stoppered bottle.
4. Procedure.
4.1 Sampling.
4.1.1 Pipette 25 ml of absorbing solution
Into a sample flask, retaining a sufficient
1 Mention of trade names or specific prod-
ucts does not constitute endorsement by the
Environmental Protection Agency.
quantity for use In preparing the calibration
standards. Insert the flask valve stopper into
the flask with the valve In the "purge" posi-
tion. Assemble the sampling train as shown
in figure 7-1 and place the probe at the
sampling point. Make sure that all fittings
are tight and leak free, and that all ground
glass joints have been properly greased with
a high vacuum, high temperature chloro-
fluorocarbon-based stopcock grease. Turn the
flask valve and the pump valve to their
"evacuate" positions. Evacuate the flask to
75 mm Hg (3 in. Hg) absolute pressure, or
less. Evacuation to a lower pressure (ap-
proaching the vapor pressure of water at tha
existing temperature) Is even more desirable.
Turn the pump valve to Its "vent" position
and turn off the pump. Check for leakage by
observing the manometer for any pressure
fluctuation. (Any variation greater than 10
mm Hg (0.4 .In. Hg) over a. period of 1
minute la not acceptable, and the flask is not
to be used until the leakage problem is cor-
rected. Pressure in the flask Is not to exceed
75 mm Hg (3 In. Hg) absolute at the,time
sampling is commenced.) Record the volume
of the flask end valve (Vt), the flask tem-
perature (Ti), and the barometric pressure.
Turn the flask valve counterclockwise to Its
"purge" position and do the same with the
pump valve. Purge the probe and the vacuum
tube using the squeeze bulb. If condensation
occurs in the probe and the flask valve area,
heat the probe and purge until the conden-
sation disappears. Then turn the pump valve
to Its "vent" position. Turn the flask valve
clockwise to its "evacuate" position and re-
cord the difference In the mercury levels In
the manometer. The absolute Internal pres-
sure in the flash (Pi) is equal to the
barometric pressure less the manometer read-
Ing. Immediately turn the flaeh valve to the
"sample" position and permit the gas to
enter the flask until pressures In the flask
and sample line (i.e., duct, stack) are vir-
tually equal. This will usually require about
15 seconds. A longer period Indicates a "plug"
In the probe which must be corrected before
sampling is continued. After collecting the
sample, turn the flask valve to Its "purge"
position and disconnect the flask from the
sampling train. Shake the flask for at least
5 minutes.
4.1.2 If the gas being sampled contains
Insufficient oxygen for the conversion to
NO to NOt, e.g. an applicable subpart of
the standard may require taking a sample
of a calibration gas mixture of NO In Nr
then oxygen shall be Introduced Into the
flask to permit this conversion. Oxygen may
be introduced into the flask by one of three
methods: (l) Before evacuating the sam-
pling flask flush with pure cylinder oxygen
(then evacuate flash to 75 mm Hg ( 3 In.
Hg) absolute pressure or less); or (2) Inject
oxygen into the flask after sampling; or (3)
sampling may be terminated with a mini-
mum of 50 mm Hg (2 in: Hg) vacuum re-
maining in the flask, recording tMs final
pressure and then venting the flask to the
atmosphere until the flask pressure is al-
most equal to atmospheric pressure.
4.2 Sample recovery.
4.2.1 Let the flask set for a minimum
of 16 hours and then shake the contents
for 2 minutes. Connect the flask to a mer-
cury filled U-tube manometer, open tha
valve from the flask to the manometer, and
record the flash temperature (Tf), the baro-
metric pressure and the difference between
the mercury levels in the manometer. The
absolute Internal pressure In the flask (Pt)
is the barometric pressure less the manom-
eter reading. Transfer the contents of tSr.o
flask to a leak-free po'yethylene bottZs. Bines
the flanli twice with 8-mI portion* of fie-
ionized, distilled water onA afid 'Che rlxu. •>
water to the bottle. Adjust the piX to S-l!l
by adding sodium hydrozlde (1 KT) firojnricj
(about 26 to 36 drops). Check tho pH !JV
dipping a stirring roc" Into th& sototicn cssd
then touching it tn the pH teat pajwr.
Remove an little material oa pose/.ble !a ca
analytical data sheet-. Transfer KJJ ctrataata
of the shipping container to a 50-/nJ VO-'WITMJ-
trie flask, ilnsc the container t.wlcu wia
6-ml portions of delonlssd. diBtlllei wjsfrX
add the rinse water to the flack imJ rtlinte
to the mark with deiontosd .^stilled water.
Mix thoroughly and pipsiic a 23-ml
Into the porcelain evaporating dicl.'.
rate the solution to •!* ynpss on a. k^i
and cjlow to cool. (Use only a uteiu/i
a hot plate lr, not excitable.) Add 2 ic!
phenoldtaulfonlc odd notation to tlw tfriefl
residue and tritumte tJicroyrsrsly tri»h
o polyethylene polScamaK. MpJcc r.ure t8»
solution contacts nil tha residue. Add 1 .^J
delonlzod, distilled water and four drops of
concentrated tmlfuric acl'l. Heat tte solu-
tion on i steam V»ath tor 3 minutes wl'Ji
occasional stirring. Coot, adfi SO tc! delon'sscl,
distilled water, ml* well by stln-lnR ar.tJ i
with constant stirring until p^ IB 10 (so
determlnsd by pH paper). K th» sascijlo con-
tains solids, filter through Whatman No. '.'.3
filter paper into a 100-ml volumetric £tei.:;
rinse the evaporating dish with three S-/ni
portions of delonizod, distilled water and odd
theoe to tho filter. Wash the filter with oft
.least three 15-ml portions of deionlzed, «?ia-
tllled water. Add tho filter ivKShlngo to Uio
contents of tho volume*rao flatk anfl Alluto
to the mark with deiouizjd, -
sorbance at 410 nm using tfcf> bl&ni: e&utton
as a zero reference. Dilute the t&aiple aafl
the blank with n sultnbla aoioirat of de-
lonlzed, distilled water If e.bsor jsncw er.coefia
Ai, the absorbacce of tha -iOO /ig NO* etau-i-
ard (See section 5.3).
5. Calibration,
5.1 Flask volume. AsoanjblB 9i» fis«;k and
flask valve and fill with water to the stoj>-
ccck. Measure tho volume or miter terti.0
ml. Number atd record tho volarao on fflss.
flask.
5.2 Speotronhotometei- crvlL-ratlou. AA&
0.0 ml, l.O ml, 2.0 ml. 3.0 m.-. and 4.0 uil
of the KNOs Working stwida^i! solution (1
ml=100 lie NOs) to a series of five porcelain
evaporating dishes. To each, add. 25 ml of
absorbing solution, 10 ml delonteed, distliac fl
water and sodium hydroxide (1 5S) drop-
wise until the pH is 9-),2 (about 516 to S5
drops each). Beginning with the evarx>rs.tlon
step, follow the analysis procedure of Sec-
tion 4.3 to collect the date necessary to os-
culate the calibration factor (Sactior. 6J3).
This calibration procedure must be retwciBfl
on each day that samples ore j'ir.lyzsd.
5.3 Determination at apse-SOjphctomeSa?
calibration factor Kc.
FEDERAL REGISTER, VOL. 41, NO. Ill—TUESDAY, JUNE S, 1976
V-28
-------
PROPOSED RULES
23097
K.= 100
A,4-2A1+3A,+4A«
6.4 Sample concentration, dry basis, cor-
rected to standard conditions.
where:
Equation 7-1
K«=Calibration factor
Aj=Absorbance of the 100 jig NOj stand-
ard
A»= Absorbance of the 200 Mg NOi stand-
ard
As=Absorbance of the 300 pg NOi stand-
ard
A«= Absorbance of the 400 Mg NO, stand-
ard
• 6.4 Barometer. Calibrate against a mer-
cury barometer.
6.6 Temperature gauge. Calibrate dial
thermometers against mercury-ln-glass ther-
mometers.
6. Calculations.
Carry out the calculations, retaining at
lease one extra decimal figure beyond that
of the acquired data. Round off figures after
final calculations.
6.1 Nomenclature.
A=Absorbance of sample
C = Concentration of NO, as NOj, dry-
basis, corrected to standard condi-
tions, mg/dscm (Ib/dscf)
F=Dilution factor (i.e., 25/5, 25/10, etc,
required only if sample dilution
was needed to reduce the absorb-
ance into the range of calibration)
Ko=Spectrophotometer calibration factor
m=Mass of NO, as NOj in gas sample,
Mg
P(=Final absolute pressure of flask, mm
Hg (in. Hg)
PI = Initial absolute pressure of flask, mm
Hg (in. Hg)
P.ui = Standard absolute pressure, 760 mm
Hg (29.92 in. Hg)
TI=Final absolute temperature of flask,
°K (°R)
Ti=Initial absolute temperature of flask,
°K (°R)
T,td=Standard absolute temperature, 293°
K (528° R)
V10=Sample volume at standard condi-
tions (dry basis), ml
Vt=Volume of flask and valve, ml
V»=Volume of absorbing solution, 25 ml
2=50/25, the aliquot factor. (If other
than a 25-ml aliquot was used for
analysis, the corresponding factor
must be substituted.)
82 Sample volume, dry basis, corrected
to standard conditions.
=K(V,-25 ml) £-£-'
Where:
K=0.3855
°K
mm Hg
°R
Equation 7-2
for metric units
= 17.65 7—g- for English units
6.3 Total f,g NO, per sample.
m=2K,AF Equation 7-3
NOTE.—If other than a 25-ml aliquot is
used-for analyses, the factor 2 must be sub-
stituted by a corresponding factor.
m
C~K ~ Equation 7-4
for metric unite
where:
=6.243* 10-» for English units
Mg/ml °
7. References.
7.1 Standard Methods of Chemical Analy-
sis. 6th ed. New York, D. Van Nostrand Co.,
Inc., 1962, vol. 1, p. 329-330.
72 Standard Mohte dofteTst:uaE«Nl
72 Standard Method of Test for Oxides
of Nitrogen In Gaseous Combustion Products-
(Phenoldlsulfonlc Acid Procedure), In: 1968
Book of ASTM Standards, Part 23, Philadel-
phia, Pa., 1968, ATSM Designation D-1608-
60. p. 726-729:
7.3 Jacob, M. B., The Chemical Analysis
of Air Pollutants, New York, N.Y., Inter-
science Publishers, Inc., 1960, vol. 10, p. 861-
356.
7.4 Beatty, R. L., Berger, L. B. and
Schrenk, H. H., Determination of Oxides, of
Nitrogen by the Phenoldlsulfonic Acid
Method, R. I. 3687, Bureau of Mines, 0.8.
Dept. Interior, February (1943) .
7.6 Hamll, H. P., and Camann. D. E., col-
laborative Study of Method for the Deter-
mination of Nitrogen Oxide Emissions from
Stationary Sources (Fossil Fuel-Fired Steam
Generators), Southwest Research Institute
report for Environmental Protection Agency,
October 6. 1973.
7.6 Hamll, H. P., and Thomas, R. E., Col-
laborative Study of Method for the Deter-
mination of Nitrogen Oxide Emissions from
Stationary Sources (Nitric Acid Plants),
Southwest Research Institute report for En-
vironmental Protection Agency, May 8, 1974.
METHOD 8 — DETERMINATION OF Strutmic Acn>
MIST AND SULFUR DIOXIDE EMISSIONS FBOM
STATIONARY SOURCES
1. Principle and Applicability.
1.1 Principle. A gas sample is extracted
isokinetlcally from the stack. The acid mist
(including sulfur trloxlde) and the sulfur
dioxide are separated and both fractions are
. measured separately by the barlum-thorln
tltratlon method.
1.2 Applicability. This method Is appli-
cable for the determination of sulfurlc acid
mist (Including sulfur trloxlde) In the ab-
sence of other partlculate matter and for
sulfur dioxide from stationary sources. Col-
laborative tests have shown that the mini-
mum detectable limits of the method are
0.05 mg/m« (0.08X10-' lb/ft') for sulfur trl-
oxide and 1.2 mg/m8 (0.74x10-' Ib/ff) for
sulfur dioxide. No upper limits have been
established.
2. Apparatus
2.1 Sampling. A schematic of the sam-
pling train used in this method is shown in
Figure 8-1; it is similar to the Method 5 train
except that the filter position is different and
heating of the filter holder Is not required.
Commercial models of this train are available.
However, If one desires to build his own, com-
plete construction details are described in
APTD-0581; for changes from the APTD-
0681 document and for allowable modifica-
tions to Figure 8-1, see the following sub-
sections.
FEDERAL REGISTER, VOL. 41, NO. 111—TUESDAY, JUNE 8, 1976
V-29
-------
23088
PROPOSED RULES
1.9 TO 2.5 era
(0.75 TO 1 in.)
1.9 cm (0.75 in.)
TEMPERATURE SENSOR
.PROBE
• PITOT TUBE
THERMOMETER
.CHECK
VALVE
•VACUUM
LINE
•VACUUM
GAUGE
MAIN VALVE
DM TEST METER
Figure 8 1. Sulfuric acid mist sampling train.
The operating and maintenance procedures
for the sampling train are described In APTD-
0576. Since correct usage Is Important In ob-
taining valid results, all users should read
the APTD-0678 document and adopt the
operating and maintenance procedures
outlined In It, unless otherwise specified
herein. Further details and guidelines on op-
eration and maintenance are given in Method
5 and should be read and followed whenever
they are applicable.
2.1.1 Probe nozzle—Stainless steel (316)
with sharp, tapered leading edge. The angle
of taper shall be — 30* and the taper shall
be on the outside to preserve a constant
internal diameter. The probe nozzle shall be
of the button-hook or elbow design, unless
otherwise specified by the Administrator. The
nozzle shall be constructed from seamless
stainless steel tubing. Other configurations
and construction material may be used with
approval from the Administrator.
A range of sizes suitable for isoklnetlc
sampling should be available, e.g., 0.32 cm
(V6 in.) up to 1.27 cm (% In.) (or larger if
higher volume sampling trains are used) in-
side diameter (ID) nozzles in Increments of
0.16 cm (1/16 In.). Each nozzle shall be cali-
brated according to the procedures outlined
In the calibration section.
2.1.2. Probe liner—Boroslllcate or quartz
glass, with a heating system to prevent visi-
ble condensation during sampling.
2.1.3 Pltot tube—Type S, or other device
approved by the Administrator, attached to
probe to allow constant monitoring of the
stack gas velocity. The face openings of the
pltot tube and the probe nozzle shall be ad-
jacent and parallel to each other, not neces-
sarily on the same plane, during sampling.
The free space between the nozzle and pltot
tube shall be at least 1.9 cm (0.75 In.). The
free space shall be set based on a 1.3 cm
(0.5 In.) ID nozzle. If the sampling train Is
designed for sampling at higher flow rates
than that described In APTD-0581, thus
necessitating the use of larger sized nozzles,
the largest sized nozzle shall be used to set
the free space.
The pltot tube must also meet the criteria
specified In Method 2 and be calibrated ac-
cording to the procedure In the calibration
section of that method.
2.1.4 Differential pressure gauge—In-
clined manometer capable of measuring
velocity head to within 10 percent of the
minimum measured value or ±0.013 mm
(0.0005 In.), whichever Is greater. Below a
differential pressure of 1.3 mm (0.05 in.)
water gauge, mlcromanometers with sensi-
tivities of 0.013 mm (0.0005 In.) should be
used. However, mlcromanometers are not
easily adaptable to field conditions and are
not easy to use with pulsating flow. Thus,
methods or other devices acceptable to the
Administrator may be used when conditions
warrant.
2.1.5 Filter holder—Boroslllcate glass
with a glass frit niter support and a slllcone
rubber gasket. Other materials of construc-
tion may be used with approval from the Ad-
ministrator. The holder design shall provide
a positive seal against leakage from the out-
side or around the filter.
2.1.6 Implngera—Four as shown in Figure
8-1. The first and third shall be of the
Oreenburg-Smlth design with standard tips.
The second and fourth shall be of the Oreen-
burg-Smlth design, modified by replacing the
Insert with an approximately 13 mm (0.6
In.) ID glass tube, having an unconstrlcted
tip located 13 mm (0.5 In.) from the bottom
of the flask. Similar collection systems, which
have been approved by the Administrator
may be used.
2.1.7 Metering system—Vacuum gauge,
leak-free pump, thermometers capable of
measuring temperature to within 3° C
(5.4° F), dry gas meter with 2 percent ac-
curacy, and related equipment, or equivalent,
as required to maintain an Isoklnetlc sam-
pling rate and to determine sample volume.
When the metering system Is used in con-
junction with a pltot tube, the system shall
enable checks of Isoklnetlc rates.
2.1.8 Barometer—Mercury, aneroid, or
other barometers capable of measuring
atmospheric pressure to within 3.6 mm Eg
(0.1 in. Hg). In many cases, tho barometric-
reading may be obtained from c, nsartsy
weather bureau station, in which the station
value (which is the absolute barometric plea-
sure) shall be requested and r.n adjustment
for elevation differences between the weattoK1
station and sampling point shall be applied
at a rate of minus 2.0 mm Hg (0.1 In. Hg)
per 30 m (100 ft) eievatlou increase cr vied
versa for elevation decrease.
2.1.9 Temperature gauge—Thermometer,
or equivalent, to measure temperature at goo
leaving Implnger train to within 3' C (6* F).
2.2 Sample recovery.
2.2.1 Wash bottles—Polyethylene or glass,
600 ml. (two).
2.2.2 Graduated cylinders—250 ml, l liter.
(Volumetric flasks may alco be used.)
2.2.3 Storage bottlos—Leak-free polyertji-
ylene bottles, 1000 ml slaa. (Two for each
sampling run.)
2.3 Analysis.
2.3.1- Pipette—Volumetric 25 ml. 100 ml.
2.3.2 Burette—50ml.
2.33 Erlenmeyer flask—250 ml. (One :°os
each sample blank and standard.)
2.3.4 Graduated cylinder—100 ml.
2.3.5 Trip balance—300 g capacity, to
measure to ±0.5 g.v
2.3.6 Dropping bottle—to add .indicator
solution, 125 ml size.
3. Reagents.
Unless otherwise indicated, it is Intended
that all reagents conform to the specifica-
tions established by the Committee on Ana-
lytical Reagents of the American Chemical
Society, where such specifications arc avail-
able; otherwise use best available grade. •
3.1 Sampling.
3.1.1 Filters—Glass fiber filters, without
organic binder exhibiting at leant 09.95 per-
cent efficiency (£0.05 percent penetration) •.
on 0.3 micron dloctyl phthalato omcke par-
ticles.. The filter efficiency test shal': be con-
ducted in accordane with ABTM st.andosrd
method D 2986-7 ll^Test data fromcShe sup-
plier's quality control program is sufficient.
for this purpose.
3.1.2. Silica gel—Indicating typs, 6-16
mesh. If previously used, dry at 175° C (380°
F) for 2 hours. New silica gel may be usad
as received.
3.1.3 Water—Delonleed, distilled, to con-
form to A8TM specifications D1193-73,
Type 3. . •
3.1.4 Isopropanol, 80 percent—Mix fiOO ml
of Isopropanol with 200 ml of delonized dis-
tilled water.
NOTE.—Experience has shown that only
A.C.8. grade Isopropanol ic satisfactory.
3.1.5 Hydrogen peroxide, 3 percent—Di-
lute 100 ml of 30 percent hydrogen peroxide
to 1 liter with delonized. distilled wlter. Pre-
pare fresh dally.
3.1.6 Crushed lead, r
3.2 Sample recovery.
3.2.1 Water—Delonized, distilled, to con-
iform to ASTM specifications D1193-72, Type
3.
3.2.2 Isopropanol, 80 percent—Mix 600 ml
of Isopropanol with 200 ml of detonlzsd dis-
tilled water.
NOTE.—Experience has shown that only
A.C.S. grade Isopropanol Is satisfactory.
3.3 Analysis.
3.3.1 Water—Delonized, distilled, to con-
form to ASTM specifications D1193-72, Type
3
3.3.2 Isopropanol, 100 percent.
3.3.3 Thorln indicator—l-(o-arsonophen-
ylazo) -2-naphthol-3. 6-dlsulfonlc acid, dl-
sodlum salt, or equivalent. Dissolve 0.20 p
in 100 ml of delonized distilled water.
FEDERAL REGISTER, VOL. 41, NO. Ill—TUESDAY, JUNE 8, 1976
V-30
-------
3.3.4 Barium perohlorate (0.01 N)—Dis-
solve 1.95 g of barium perchlorate trlhydrate
(Ba(ClOi)2-3H,O) In 300 ml delonlzod dis-
tilled water and dilute to 1 liter with Isopro-
panol. Standardize with sulfuric acid ea in
Section 82. Th|s solution must be protected
against evaporation at all times. (Bad, may
also be used.)
3.3.S Sulfurlc acid standard (0.01 N)—
Purchase or standardize to ±0.0003 N against
0.01 N NaOH which has previously been
standardized against primary standard po-
tassium acid phthalate.
4. Procedure.
4.1 Sampling.
4.1.1 Pretest preparation—Follow the
procedure outlined in Method S, Section 4.1.1,
except that the filter need not.be weighed or
Identified: If the effluent gas Is considered
to be dry, I.e., moisture free, the silica gel
need not be weighed.
4.1.3 Preliminary determinations—Follow
the procedure outlined In Method 5, Section
4.1.2.
4.1.3 Preparation of collection train—Fol-
low the procedure outlined in Method 6,
Section 4.1.3.
4.1.3 Preparation of collection train—Pol-
low the procedure outlined in Method S, Sec-
PUHT_ •
tlon 4.1.3. except for the second paragraph
and use Figure 8-1 Instead of Figure 6-1. So-
placo the second paragraph with: Place 100
ml of GO percent isopropanol in the first Im-
plnger, 100 ml of 3 percent hydrogen per-
oxide in both tho second and third unplng-
ero, and about £50 s of silica gdl in the fourth
implnger. Retain a portion of the reagents
for uee QS blent solutions.
4.1.4 Lcsti-check procedure—Follow the
procedure outlined in Method S. Section
4.1.4, except that the probe heater shall be
adjusted to the minimum temperature re-
quired to prevent condensation.
4.1.5 Train operation—Follow the proce-
dure outlined In Method 5, Section 4.1.5,
except record the data required on the es
ample sheet shown in Figure 8-2. During the
sampling period, observe the line between
the probe and the first implnger for, signs, of
condensation. If it occurs, adjust the probe
heater setting uptr&rd to the minimum tem-
perature required to prevent condensation.
After turning off the pump and recording the
nnal readings at the conclusion of 6&ch inn,
remove the probe from the stacli and dis-
connect. It from the train, Drain, the ice bath
and purge the rosBQining pert of the teota by
drawing clean ambient air through tho ojo-
tern for 15 minutes at the average fkro
used for sampling. . ,
NOTE.—Clean ambient eta can be
by passing air through a charcoal alter.
42 Sample recovery. „
42.1 Container Ho. 1—Transfer the con-
tents of the first implnger to & 250 ml gradu-
ated" cylinder. Ri&ea the probe, first Impte^q?,
and all connecting glassware before the flits?
with 80 percent Isopropanol. Add tho stea>
solution to the cylinder. Dilute to 360 QtS
with 80 percent isopropanol. Add the filter ta>
the solution, mix, and tecoosfer -to the stocsa
container. Protect the colutlon ej-lnst OTC>-
oratlon. Marti the level a2 liquid on cosi-
talner and identify the sample contains?.
422 Container Ho. 2—Transfer the coJu-
tlons from the second and third Implagejo
to a 1000 ml graduated eylinQer. Rlno Dffl
glassware between the filter and silica goS
Implnger with delontesd. distilled water rmm
add this rinse water to tSia cylinder. EHistes
to a volume of 1000 ml with deionlzed. iSSo-
tilled water. Tr&mofe? the eolutlon to & stor-
age container. Mcjtt tto level of UquM oa
contoine?. Seal EXU& St3cs&m£y the somplo CSST>
tsiiner.
LOCATIOW
OPERATOR.
QflTE
RUN WO
SAPJIPLE BOX NO..
METER BOX N0._
METERoH©
C FACTOR
PITOT TUBE COEFFICIENT, Cp.
AMBIEPJTTElWERATURg.
BAROMETRIC PRESSURE.
ASSUMED MOISTURE, %_
R022LEIOEMTIFICATIOM C30. ;
AVERAGE CALIBRATED W022LS 9IWETER. esiGnJ.
PROBE MEATER SETTIMCi _
LEAK RATE.EB3/raiffl {**}
SCHEtWTIC OF STAOt CROSS SECTION
TRAVERSE POINT
NUMBER
—
T01AL
SAMPLING
TIME
(91. min.
-
AVERAGE
STATIC
PRESSURE
(Pj). mm Hg
(m Hg)
STACK
TEMPERATURE
9C ,0F)
VEtCCITV
HEAD
(a PS».
PRESSURE
DIFFERENTIAL
ACROSS
ORIFICE
METER
mmHjO
(in. HjO)
,,_..
GASSAKH.E
VOLUME
m3 (««3)
GAS SAKSIE TEK?ERATURE
AT DRY GAS METER
INLET
°C (°F)
I
"
cA«o-
OUTLET
8C (°F)
-
Avg.
Avfl.
TEMPERATOSs
O? GAS
LEAVING
CONDENSER 09
LAST IMPINGED
•Ct°P)
•
Figure &>2.
PQBQDAB. Kl@llSi?QD, VWL OH, NO. SJ11—WQS0AV, JMMQ 0,
V-31
-------
23090
PROPOSED RULES
4.3 Analysis.
Note level of liquid In containers 1 and
2 and confirm whether or not any sample
was lost during shipment by noting this
on analytical data sheet.
4.3.1 Container No. 1—Shake the con-
tainer holding the Isopropanol solution and
the*niter. If the filter breaks up, allow
the fragments to settle for a few minutes
before removing a sample. Pipette a 100 ml
aliquot of this solution Into a 250 ml Erlen-
meyer flask, add 2 to 4 drops of thorln Indi-
cator, and titrate to a pink endpolnt using
0.01 N barium perchlorate. Repeat the titra-
tlon with a second aliquot of sample and av-
erage the tltratlon values. Replicate titra-
tlons should agree within 1 percent.
4.3.2 Container No. 2—Throughly mix the
solution In the container holding the con-
tents of the second and third impingers.
Pipette a 10 ml aliquot of sample Into a 250
ml Erlenmeyer flask. Add 40 ml of Isopro-
panol, 2 to 4 drops of thorln indicator, and
titrate to a pink endpolnt using 0.01 N barium
perchlorate. Repeat the tltration with a
second aliquot of sample and average the
tltratlon values. Replicate tltratlons should
agree within 1 percent.
4.3.3 Blanks—Prepare blanks by adding
2 to 4 drops of throln indicator to 100 ml of
80 percent Isopropanol. Titrate the blanks
In the same manner as the samples.
6. Calibration.
5.1 Use methods and equipment as speci-
fied In Methods 2 and 6 and APTD-0576 to
calibrate the orifice meter, pltot tube, dry gas
meter, thermometers, and barometer.
5.2 Standardize the barium perchlorate
solution with 25 nil of standard sulfuric acid,
to which 100 ml of Isopropanol have been
added.
6. Calculations.
NQTE.—Carry out calculations retaining at
least one extra decimal figure beyond that of
the acquired data. Round oft figures after
final calculation.
6.1 Nomenclature.
A0= Cross sectional area of nozzle, ml
(ft2)
Bwi= Water vapor in the gas stream,
proportion by volume
CH,so4 = Sulfuric acid (including SOj) con-
centration, g/dscm (Ib/dscf)
Cso, = Sulfur dioxide concentration, g/
dscm (Ib/dscf)
I=Percent of isokinetic sampling
N=Normality of barium perchlorate
titrant, g. equiv/liter
Pb»r = Barometric pressure at the sam-
pling site, mm Hg (in. Hg)
P0= Absolute stack gas pressure, mm
Hg (in. Hg)
Pnd=Standard absolute pressure, 760
mm Hg (29.92 in. Hg)
Tm=Absolute average dry gas meter
temperature (see Figure 8-2),
°K f°R)
T.=Absolute average stack gas tem-r
perature (see Figure 8-2), °K
(°R)
T.(<1=Standard absolute temperature,
293° K (528° R)
V,=Volume of sample aliquot titrated,
100 ml for H2SO4 and 10 ml
for SOj
V|0 = Total volume of liquid collected in
impingers and silica gel (see
Figure 8-2), ml
V«> = Volume of gas sample as measured
by dry gas meter, dcm (dcf)
Vm(.id)— Volume of gas sample measured
by the dry gas meter corrected
to standard conditions, dscm
(dsof)
v.= Stack gas velocity, calculated by
Method 2, Equation 2-7 using
data obtained from Method 8,
m/sec (ft/sec)
V.0|n= Total volume of solution in which
the sulfuric acid or sulfur
dioxide sample is contained,
250 ml or 1000 ml, respectively
Ve= Volume of barium perchlorate
titrant used for the sample, ml
Vtb= Volume of barium perchlorate
titrant used for the blank, ml
0= Total sampling time, min
13. 6= Specific gravity of mercury
60=Sec/min
100= Con version to percent
6.2 Average dry ga* meter temoeriture
and average orifice pressure drop. See data
sheet (Figure 8-2).
6.3 Dry gas volume. Correct the sample
volume measured by the dry gas meter to
standard conditions (20° C and 760 mm Hg
or 68° F and 29.92 In. Hg) by using Equation
8-1.
m(«td)
p , AH
V '"1
»mT
where:
r+ AH/13.6
Equation 8-1
K=0.3855 °K/mm Hg for metric units -
= 17.65 °R/in. Hg for English units
6.4 Volume of water vapor and moisture
content. Use Equation 5-2 and 5-3 of
Method 6. If the effluent gas Is considered to
be dry, these calculations need not be carried
out.
6.5 Sulfuric acid (including SO,) concen-
tration.
N(V,-V,b) ^
where:
'm(itd)
Equation 8-2
K=0.04904 g/milliequivalent for metric
units
= 1.08X 10-4 /TI ,. for English units
(g) (ml) . °^
6.0 Sulfur dioxide concentration:
* y«oip
C80j=K.
N(V,-Vlb)
Vm(.t
Equation 8-3
where:
K=0.03203 g/milliequivalent for metric
units
6.7 Isokinetic variation.
6.7.1 Calcul&tiona from raw d&ta.
100T,[KVi,
(Ptar + AH/134)]
~
where:
Equation S-4
K= 0.00346 mm Hg-m8/ml~°K for
units
= 0.00267 in. Hg-ft3/ml-°R for English
units
6.7.2 Calculations from intermediate
values.
I=r
p V
mtctd)
P0v0AEC(l-
Equation 8-S
where:
=7.05X10-"
for English units
K=4.323 for metric units
= 0.0944 for English unite
6.8 Acceptable results. 7.Z CO percent— I
£110 percent, the results are acceptable. Ef
the results are low in comparison to tie
standards and I io bayonet the acceptable
range, the Administrator may option to sa-
cept the results. Use reference 7.4 of Method
5 to make Judgments. Otherwise, reject 4S»e
results and repeat the test.
7. References.
7.1 Atmospheric Emissions from Sulfurtc
Acid Manufacturing Processes, TJJS. DHJ3W,
PHS, Division of Air Pollution, Public HeoJth
Service Publication No, 099-AI.'-13, Cindat-
natl, Ohio, 1E65.
12 Cortett, D. F., The Determination of
SO, and SO, in Flue Oases, Journal of SIB
Institute of Fuel, 24:237-243, 1861.
7.3 Martin, Robert M., Construction Oa^
tails of Isokinetic Sourcs Sampling Equip-
ment, Environmental Protection Agency. Air
Pollution Control Office Publication Wo.
APTD-0581.
7.4 Patton, W. P., and Brink, Jr., J. A.,
New Equipment and Teclmiquea for Sam-
pling Chemical Process Gooss, A. Air Pollu-
tion Control Assoo. 13, 102 (1983).
7.6 Rom, J. J., Maintenance. Calibration.
and Operation of Isokinetic Source-Sampling
Equipment. Office of Air Programs, Environ-
mental Protection Agency, Research Trtsn-
gle Park, N.C., March 1972. APTD-0576.
7.6 Hamll, H. F., and Camanu, D. E., Col-
laborative Study of Method for the Determi-
nation of Sulfur Dioxide Emissions from Sta-
tionary Sources. Prepared for Methods Stand-
ardization Branch, Quality Assurance and
Environmental Monitoring Laboratory, No-
tional Environmental Research Center, En-
vironmental Protection Agency, Research Tri-
angle Park, N.C. 27711.
7.7 Annual Book of ASTM Standards.
Part 23; Water, Atmospheric Analysis, pp.
203-205. American Society for Testing and
Materials. Phila., Pa. (1972).
9 Q 4 Q 0
JFR Doc.76-16086 Piled 6-7-73:8:45 am]
FEDERAL REGISTER, VOL. 41, NO. Ill—TUESDAY, JUNE 8, 1976
V-32
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PROPOSED RULES
ENVIRONMENTAL PROTECTION
AGENCY
[40CFRPart60]
IFRLB86-1J
STANDARDS OF PERFORMANCE FOR
NEW STATIONARY SOURCES
Proposed Amendments to Reference
Methods; Extension of Comment Period
On June 8, 1976 (41 FR 23059), the
Environmental Protection Agency (EPA)
proposed revisions to Reference Methods
1-8 lr' Appendix A to 40 CPR Part 60.
The notice of proposal requested public.
comments on the revisions by July 23,
1976. Due to a shipment delay, EPA did
not receive extra copies of the June 8
proposal until the week of July 5. There-
fore, copies were not available for dis-
tribution to Interested parties in suffi-
cient time for their meaningful review
and comment before July 23. For this
reason, the public comment period is
being extended to allow additional time
for all interested parties to participate in
this rulemaklng. All comments post-
marked no later than August 23, 1976,
will be considered. Comments should be
submitted, in triplicate, to the Emission
Standards and Engineering Division,
U.S. Environmental Protection Agency,
Research Triangle Park, North Carolina
27711, Attention: Mr. Don R. Goodwin.
Dated: July 16,1976.
ROGER STRELOW,
Assistant Administrator for
Air and Watte Management.
IFRDoc.76-21127 Piled 7-30-76:8:46 am)
FEDERAL REGISTER, VOL. 41, NO. 141-
-WEONESDAV, JULY 21, 1976
V-33
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TbCHNICAL REPORT DATA
(Please read Instructions on the reverse before completing)
1. REPORT NO.
340/1-76-009
3. RECIPIENT'S ACCESSION-NO.
4. TITLE AND SUBTITLE
Environmental Protection Agency
Standards of Performance for New Stationary Sources
5. REPORT DATE
August 1, 1976
6. PERFORMING ORGANIZATION CODE
7. AUTHOR(S)
8. PERFORMING ORGANIZATION REPORT NO.
9. PERFORMING ORGANIZATION NAME AND ADDRESS
PEDCo-Environmental Specialists, Inc.
Suite 13, Atkinson Square
Cincinnati, Ohio 45246
10. PROGRAM ELEMENT NO.
11. CONTRACT/GRANT NO.
68-02-1375 Task No. 31
12. SPONSORING AGENCY NAME AND ADDRESS
Environmental Protection Agency
Division of Stationary Source Enforcement
Washington, D.C. 20460
13. TYPE OF REPORT AND PERIOD COVERED
Final
14. SPONSORING AGENCY CODE
15. SUPPLEMENTARY NOTES
16. ABSTRACT
This manual presents a compilation of the Environmental Protection Agency
Standards of Performance for New Stationary Sources. Since their inception in
1971, the Standards of Performance for New Stationary Sources, commonly referred
to as New Source Performance Standards or NSPS, have undergone considerable
expansion and revision. This manual is intended to serve as a convenient
reference and source of current information to those persons who will be
working with the NSPS regulations. The manual includes: the full text of the
standards as they appear now (August 1, 1976) with all revisions, corrections,
and additions added where applicable, a summary of the emission standards
for each source category covered under NSPS, and the full text of all revisions
and other Federal Register notices pertaining to the standards.
KEY WORDS AND DOCUMENT ANALYSIS
DESCRIPTORS
b.lDENTIFIERS/OPEN ENDED TERMS C. COS AT I Field/Group
Federal Emission Standards
EPA Test Methods
Enforcement
New Source Performance
Standards
Enforcement
13 B
14 D
8. DISTRIBUTION STATEMENT
Release Unlimited
19. SECURITY CLASS (ThisReport)
Unclassified
21. NO. OF PAGES
293
20. SECURITY CLASS (Thispage)
22. PRICE
EPA Form 22ZO-1 (9-73)
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