DESIGN AND CONSTRUCTION OF A SALTWATER ENVIRONMENT SIMULATOR FEDERAL WATER QUALITY ADMINISTRATION NORTHWEST REGION PACIFIC NORTHWEST WATER LABORATORY CORVALLIS, OREGON ------- DESIGN AND CONSTRUCTION OF A SALTWATER ENVIRONMENT SIMULATOR by Waldemar A. DeBen Working Paper Number 71 United States Department of the Interior Federal Water Pollution Control Administration, Northwest Region Pacific Northwest Water Laboratory 200 Southwest Thirty-fifth Street Con/all is, Oregon 97330 April 1970 ------- FEDERAL WATER POLLUTION CONTROL ADMINISTRATION NORTHWEST REGION, PORTLAND, OREGON James L. Agee, Regional Director PACIFIC NORTHWEST WATER LABORATORY CORVALLIS, OREGON A. F. Bartsch, Director NATIONAL THERMAL NATIONAL EUTROPHICATION POLLUTION RESEARCH RESEARCH Frank H. Rainwater A. F. Bartsch NATIONAL COASTAL WASTE TREATMENT RESEARCH POLLUTION RESEARCH AND TECHNOLOGY: Pulp & D. J. Baumgartner Paper; Food Processing; Wood Products & Logging; BIOLOGICAL EFFECTS Special Studies Gerald R. Bouck James R. Boydston MANPOWER AND TRAINING CONSOLIDATED LABORATORY Lyman J. Nielson SERVICES Daniel F. Krawczyk NATIONAL COASTAL POLLUTION RESEARCH PROGRAM D. J. Baumgartner, Chief R. J. Call away M. H. Feldman G. R. Ditsworth W. A. DeBen L. C. Bentsen D. S. Trent D. L. Cutchin D. R. Hancock E. M. Gruchalla L. G. Hermes ------- DEPARTMENT OF THE INTERIOR In its assigned function as the Nation's principal natural resource agency, the Department of the Interior bears a special obligation to assure that our expendable resources are conserved, that renewable resources are managed to produce optimum yields, and that all resources contribute their full measure to the progress, pros- perity, and security of America, now and in the future. ------- CONTENTS Chapter Page I. INTRODUCTION 1 II. SIMULATOR 3 Description 3 Salinity 8 Temperature 18 Oxygen 20 Water Filtration System 21 Salt Water 21 Fresh Water 25 Additional Equipment Used 25 III. CONCLUSION AND SUMMARY 27 ACKNOWLEDGMENTS 29 REFERENCES 30 ------- LIST OF FIGURES Figure Page 1 Side View of Water Storage Tank, Tank Tower, and Test Table 4 2 Top View of Water Storage Tank, Tank Tower, and Test Table 5 Key to Numbers for Figures 1 and 2 6 3 Cut-away View of Basic Salinity Sensing Unit .... 10 Key to Numbers for Figure 3 11 4 Electrical Diagram of Salinity Sensor Controlling Water Storage 13 Key to Numbers for Figure 4 ' . 14 5 Electrical Plan for Adjustment Tank Salinity Sensor and Monitoring Unit 16 Key to Numbers for Figure 5 17 6 Cut-away View of Saltwater Filter Body 22 Key to Numbers for Figure 6 23 ------- INTRODUCTION Field studies complemented by laboratory work are essential in evaluating conditions which may be detrimental to a biotic community. Water quality criteria must take into account long- term, sublethal exposure effects on test organisms. Laboratory efforts to provide information on factors that influence organism abundance and state of health require simulation and control of natural environmental parameters. Most systems in current use involve static water bioassays or recirculating sys- tems. Burke and Ferguson (1968) state that: ...objectionable features of static tests include a decline in concentration of toxicants during the exposure period by uptake by the experimental organ- isms, its adsorption onto the container or other surfaces, and its chemical alteration Furthermore, accumulation of waste products, reduction of dis- solved oxygen supply, and growth of microbial popula- tions may produce an undesirable test environment. Poole (1966), while rearing Cancer magister zoeae under static water conditions, encountered heavy mortality due to microbes. Burdick (1967) believed that continuous-flow assays are ideal for either long or short-term tests and that this type of system may be used to establish the test animal's physiological limits of resistance. Described in this report is an experimental, continuous-flow bioassay apparatus designed to utilize and stabilize saltwater derived from an estuarine source. The prototype was constructed ------- 2 to provide a single-test supply of up to eight liters of test water per minute at four levels of selected temperature and a near-constant concentration of any selected salinity or dissolved oxygen. Provision for the introduction of measured quantities of specific materials for test completed the basic system. This apparatus, called the "Saltwater Environment Simulator" (or "Simulator"), was intended for use in evaluating the effects of pollutants and natural environmental changes on marine and estuarine animals. It was constructed by personnel of the National Coastal Pollution Research Program of the Federal Water Pollution Control Administration located in the Marine Science Center at Newport, Oregon. ------- SIMULATOR Description The Saltwater Environment Simulator consists of three basic units: (1) a water storage tank to ensure the availability of a selected high salinity water during operation, plus a filter to eliminate suspended material from entering the rest of the system; (2) a tower to support a salt-freshwater mixing tank, a head tank, and aeration, degassing, and heat exchange equipment; and (3) a table for heating chambers, flow meters, animal holding tanks, and temperature monitoring thermocouples. A side view diagram of the tank, tower, and table is shown in Figure 1 and a top view diagram in Figure 2. The saltwater supply for the Marine Science Center is pumped from an intake located about two feet off the bottom of Yaquina Bay at depths of approximately 20 to 30 feet, depending on tidal stage, and distributed throughout the laboratory in polyvinyl chloride (PVC) pipe. High salinity water enters the 600-gallon epoxy-painted metal storage tank from the laboratory line via a motor valve. This quantity of water is sufficient to sustain the system over any ordinary low salinity period during a single tidal cycle. Suspended material settling in the tank is removed periodic- ally by using a small centrifugal pump attached to a piece of suction hose and pipe. ------- Rgl. Side view of water storage tank, tank tower, and test table. ------- 2. Top view of water storage tanK, tank tower, and test table. ------- KEY TO NUMBERS FOR FIGURES 1 AND 2 Number Item(s) 1 Saltwater storage tank 2 Float switch panel 3 Flex-liner water pump 4 Saltwater filter 5 Freshwater filter 6 Freshwater line 7 Electric valve actuator 8 Saltwater valve 9 Stirring motor 10 Salinity adjustment tank 11 Salinity sensor, 12 Wastewater bucket 13 Head tank 14 Saltwater return line 15 Gas extraction tube 16 Immersion cooling unit 17 Antifreeze-water bath 18 Centrifugal pumps 19 5-gallon plastic containers 20 Water manifold 21 Line to manifold 22 Heating chamber 23 Heater and thermoregulator 24 Flow meter 25 Animal test tank 26 Thermocouple container 27 Plastic drain pipe 28 Test table 29 Oxygen sampling tube 30 Laboratory saltwater line 31 Wastewater trough 32 Constant head bucket 33 Timing motor 34 Circuit breaker box and electrical panel 35 Temperature strip chart recorder 36 Pressure relief valve ------- 7 Stored seawater is forced through a filter for removal of the remaining suspended matter and to the salinity adjustment tank with a seal-less, neoprene flex-liner pump (5 gpm rating). A safety float switch stops the pump when water level drops within a few inches above the storage tank water outlet. Salt water enters the salinity mixing tank at the rate of one gallon per minute. PVC ball valves and a valve actuator control the rate of saltwater flow and that of the fresh water used for dilution and introduced through an auxiliary line. Both are discharged through a common line near the bottom of the tank. Excess water is returned to storage via an overflow bypass line. The mixing tank has a 29-gallon capacity and is of poly- ethylene construction. Two variable-speed motor stirrers with three-bladed polyethylene stirring rods attached accomplish mixing. Water temperature is held nearly constant in the tank with a mercury thermoregulator-glass jacketed immersion heater combination. Two discharge pipes are located at the brim of the tank - one to trans- port water to a salinity sensor and to a 24-gallon head tank; the other to serve"as the overflow line for returning excess diluted water to the storage tank. Salinity-adjusted water passes by gravity flow from the head tank into the top of a glass oxygen "scrubbing" tube through a distribution pipe at the bottom. At this point the flow is divided. One portion is pumped through a stainless steel heat exchanger for ------- 8 cooling, and the other is pumped to heating chambers. Water to be heated and the cooled water are directed into identical heating chambers through separate manifolds at the rear of the test table. Hand-adjusted PVC valves are used to regulate final flow rates through the chambers and to the animal test tanks. Temperature - adjusted water leaving the chambers passes through double-ball flow meters to facilitate flow regulation. A flow rate of 500 ml/min/chamber usually was used during "checkout" procedures. Maximum capacity is 1 L/min/chamber. Water leaving the test chambers flows into eight-ounce poly- ethylene jars, each of which contains a thermocouple for the purpose of obtaining a continuous record of experimental tempera- tures. All discharge water is piped to a drain trough in the floor. Salinity Accurate control of salinity is one of the most important functions in the development of a flowing seawater system. Laboratory animals subjected to fluctuating salinities undergo ionic, osmoregulatory, or other physiological changes that can influence experimental results. Fluctuating tidal levels and freshwater inflows complicate the control problem. A salinity sensing device composed of a hydrometer, photocell- relay, and electric valve actuator was fabricated to continuously monitor the incoming estuarine water and to regulate the flow of ------- 9 a desired salinity into the storage tank. The device is designed to accept all water of selected or higher salinities and to reject or close the intake valve to water of lesser specific gravity. A float switch controls the opening and closing of the valve when a continuous supply of high-salinity water is available. A cut-away view of the salinity sensing unit, less hydrometer, is shown in Figure 3. Water coming from the seawater system enters near the base of the sensor through PVC pipe. The body and tubing arrangement is fabricated from PVC pipe and plastic hose. Two openings (windows) are located in the upper portion of the unit and are enclosed in a movable machined plastic collar which func- tions as a water spillway. Mounted above the "windows" in two short pieces of pipe is a grid-type cadmium sulfide photocell- relay and a 2.5 volt flashlight bulb. A small volume of incoming seawater is introduced near the base of the sensing unit and allowed to circulate around the hydrometer to the overflow spillway. Construction methods and materials for the hydrometer are based on the formula used by Thayer and Redmond (1969) to calculate hydrometer stem diameter relative to body displacement. Discarded standard seawater ampules are used to construct the hydrometer body. A black plastic vane is attached to the stem of the hydrometer to prevent light from energizing the photocell during periods of salinity of lower than desired level. ------- :ig3 Cut-away view of salinity sensor. ------- KEY TO NUMBERS FOR FIGURE 3 Number Item(s) 1 Flashlight bulb 2 Photocell-relay unit 3 "Window" 4 Water spillway 5 Movable plastic collar 6 Cell body 7 Water entrance pipe 8 Cell base ------- 12 Five precalibrated hydrometers were made for salinities of 5, 10, 15, 20, and 25 o/oo. Seawater of greater specific gravity than the control hydrometer displaces the hydrometer upward to raise the vane out of the light path, thereby energizing the photo- / cell and valve actuator. A 25 o/oo hydrometer was used for test operation of simulator systems. A diagram of the electrical sys- tem which controls the entrance of high-salinity water into the storage tank is shown in Figure 4. Parallel platinum wire guides, mounted only in the mixing tank sensor, are used to limit lateral movement of the hydrometer and keep it in the light path at all times. The sensor fabricated for the salinity adjustment tank is similar to the previously-mentioned unit except that a Clairex CL-704* cadmium sulfide photocell with a narrow (about 1/16-inch) light-sensitive band is used. By using this type of photocell, slight changes in salinity will activate or deactivate the motor valve circuit, therefore maintaining a near-constant salinity. Dilution and salinity control are accomplished with one of two adjustment procedures. A test salinity in the 5 to 15 o/oo range is rapidly obtained by manual adjustment of the freshwater ball valve until a concentration 2 o/oo higher than desired is reached. The valve actuator is allowed to automatically add the additional fresh water required and to maintain the selected concentration. Dilution to the 15 to 20 o/oo range is efficiently achieved without * Mention of product or company name does not constitute endorsement by the Federal Water Pollution Control Administration. ------- .J? _i > v y 13 1 T1 T -o—• 8 12 10 Fjg. 4 Electrical circuit for control of sea water storage. ------- KEY TO NUMBERS FOR FIGURE 4 Number Item(s) 1 Float switch 2 Sensor flashlight bulb 3 Grid-type photocell-relay 4 Switched line 5 2.5 volt filament transformer 6 Opening lead 7 Closing lead 8 Motor valve 9 Relay coil 10 Common line 11 Energized line 12 Neutral line 13 110-volt AC line ------- 15 manual assistance. A separate hydrometer, calibrated to the desired salinity, is required for each experiment. Hydrometers were constructed for each 5 o/oo interval. The electrical diagram for the adjustment tank salinity sensor and monitoring unit is shown in Figure 5. The salinity sensor acti- vates the valve actuator to allow only small increments of fresh water to enter the mixing tank at any one time. This system main- tains limits within ±1 o/oo of the desired salinity as measured by an RS5-3 electrodeless induction salinometer (Industrial Instruments) mounted in the head tank. This salinity control is accomplished by using the following components: (1) Modified actuator valve. A small change in salinity (the photocell responds to 0.3 o/oo difference), with subsequent move- ment of the hydrometer, will cause activation or deactivation of the photocell, which ultimately controls the direction of motor valve rotation. Modification of rotation direction on the electric valve actuator is accomplished by using two limit switches, one which controls clockwise and the other counterclockwise rotation. In the 90 degree rotation of the ball valve there are 12 stopping points from open to closed positions. Both limit switches are under the control of the photocell timer circuit. (2) Photocell timer circuit. This circuit controls the quan- tity arid duration of freshwater inflow into the salinity adjustment tank. A one rpm (1/250 hp) timing motor drives a circular cam on ------- I 0 t\ 10 -UJLI II 12 13 Fig 5 Electrical circuit for salinity adjustment tank sensor and monitor ------- KEY TO NUMBERS FOR FIGURE 5 Number Item(s) 1 Motor valve 2 Limit switches 3 Roller switches 4 1 RPM timing motor 5 45-volt transformer 6 Full wave rectifier 7 50 mfd capacitor 8 10,000 ohm relay coil 9 Clairex photocell 10 Photocell activator light 11 Pilot light 12 250 ohm potentiometer 13 2.5 volt filament transformer 14 110=volt AC line ------- 18 which ride two roller microswitches. Current passing between the rrricroswitches energizes the valve actuator, only if needed to maintain desired salinity, for about 0.5 second every one-half minute and either opens or closes the valve slightly, depending upon the salinity. All components except the valve actuator, photocell activator light, and photocell are mounted on an electrical panel near the base of the tower. Temperature Stable water temperatures within any laboratory system are a necessity, since temperature variations alter the oxygen consumption rate, growth, enzyme activity, toxicant uptake, and other metabolic functions of aquatic animals. The temperature control capacity of the simulator is designed to produce water temperatures similar to those found in the environment, i.e., in areas of heated effluent discharge or under the cool conditions of winter and upwelling. The heat exchanger assembled for cooling consists of a 50-foot length of 1/2-inch ID, 20 ga., #316 stainless steel tubing with a surface area of approximately six square feet. It is formed into a series of bends (resembling a trombone slide) and immersed into a water-tight plywood box (21" x 17" x 25 1/4") covered with a sheet of glass wool--aluminum foil insulation. This inner box, which contains coolant, fits into a slightly-larger box to reduce ------- 19 heat transfer from the surrounding air. Thirty-five gallons of a water-ethylene glycol mixture (4:1) is used in cooling. Inserted through the top cover of the plywood cooling tank is a 1/3 horsepower immersion cooling unit with a cold adjustment range of from 2 to 20°C. This is adequate to lower the temperature of the tank liquid to within a few degrees of the lower limit. The cool- ant mixture is circulated at the rate of 4,500 gallons per hour throughout the tank and over the compressor's stainless steel cooling coils by a 1/12 horsepower circulator motor mounted in the lower section of the cooling unit. Test water, cooled in circulating through the 50-foot stainless steel coil, is transported to two of the four heat adjustment chambers in insulated (glass wool-aluminum foil) polyethylene tubing. The four heating chambers, mounted in the rear of the testing table, are constructed of four-inch PVC pipe 24 inches long, fitted with threaded caps. The caps are drilled to accommodate rubber stoppers which hold a one-half-inch bottom entrance pipe and a similar size discharge pipe, mercury thermoregulator, and immersion heater at the top. The chambers are covered with a layer of glass wool-aluminum foil insulation to restrict the loss of heat. A pre-set mercury thermoregulator (sensitivity to ±0.05°F temperature change), heavy duty mercury plunger relay, and an interchangeable 750 or 1000 watt glass-jacketed immersion heater make up the temperature control circuit for each chamber. Water temperatures ------- 20 remained within ±0.3°C of the desired setting for the duration of checkout procedures as recorded on a twelve-channel strip chart temperature recorder. This recorder is sensitive to temperature ranges of from 0 to 60°C. The strip chart is graduated in 0.5°C divisions and hourly intervals for easy reading. Each of the units' 12 thermocouples is compacted ceramic insulated and sheathed in stainless steel. Temperatures monitored, in addition to the animal test chamber water, included air temperature over these test tanks, water in the salinity adjustment and water cooling tanks, and water in a tank used to acclimate animals to laboratory conditions. Oxygen Water is aerated to saturation or near-saturation with com- pressed air in the head tank before it passes to the top of a glass degassing column (3 1/2" x 4'). A constant head of water is main- tained in the column by means of an overflow pipe inserted in a machined PVC collar fitted at the top. As the water flows downward the dissolved oxygen is displaced to the degree desired by a rising shower of controlled nitrogen bubbles. Bottled nitrogen gas is dispensed through a two-stage regulator attached by tubing to a fritted dispersion disc placed in the bottom of the degassing column. In tests using the diffuser stone alone, bubbles tended to rise along one side of the column. A circular sieve plate was ------- 21 constructed from 1/4-inch plexiglass and several inches of glass Raschig rings were placed on the sieve to eliminate this problem. This dispersed the bubbles more or less evenly and removed the dissolved oxygen more efficiently. Preliminary tests indicate that dissolved oxygen levels can be maintained within limits of ±0.3 mg. dissolved oxygen per liter. Water samples for dissolved oxygen determinations were taken from a tube inserted in the line between the flowmeters and the animal test chambers. The azide modification of the Winkler method was used. Mater Filtration System Salt Water Since different species of test animals have to be held for different lengths of time during a test period, provisions were made to ensure that adequate food could be supplied. Fish and crustaceans were held in filtered flowing water with food intro- duced into the test chambers. Non-filtered water could be routed around the filter and pumped directly to the salinity adjustment tank for filter feeding bivalve mollusks. A cut-away view of the saltwater filter showing piping, valves, and direction of saltwater flow (as indicated by arrows) is shown in Figure 6. Filter body construction is based on a formula developed by Neptune Microfloc, Inc., and filled with filter media consisting ------- II Rg. 6. Cut-away view of salt water filter body. Arrows show path of salt water flow. ------- KEY TO NUMBERS FOR FIGURE 6 Number Item(s) 1 Saltwater line from pump 2 Filter body 3 Media retainer 4 Support ring 5 Carborundum stone 6 Spacer ring 7 Plexiglass end piece 8 Support stand 9 Multiport ball valve 10 Wastewater discharge pipe 11 Freshwater line ------- 24 of fine and coarse garnet, ground carborundum, and anthracite coal. Analysis of particle size using a Coulter Counter revealed no par- ticles larger than 10 microns in water leaving the filter. The filter can maintain water of this quality at a pumping rate of 5 gallons per minute. Water enters through a multiport valve on the upper side of the filter, passes down through the filtering media, and a porous car- borundum stone, which retains the filter media, and out of the filter through a multiport valve to the salinity adjustment tank. During periods of freshwater runoff, with its accompanying large load of suspended material, the filter media has to be cleaned about every twelve hours. As the volume of entrapped material increases, so does the amount of pressure exerted on the walls of the filter. To prevent rupture of the filter body, the intake pipe is fitted with a pressure relief valve, set to discharge water into a trough when the pressure reaches 30 pounds per square inch. In the cleaning or "backflushing" procedure, fresh water enters the bottom of the filter body through a multiport valve, passes through the carborundum stone and resuspends the sediment and detritus trapped by the filter media. This dirty water then passes through a multiport valve on the upper side of the filter body and is discharged into a waste-water trough. The filter media is dis- placed upward but not discharged, due to the retentive action of the media retainer. ------- 25 Fresh Water Fresh water used in dilution is piped by the Seal Rock Water District to the Marine Science Center from various small streams. Analysis of water for free chlorine showed none present. Upon entering the building, the water passes through an activated char- coal filter with a filtering rate of 35 gallons per minute. A small charcoal filter is mounted in the waterline as a precautionary measure. Additional Equipment Used in the Simulator Eight animal test chambers were constructed for initial simulator trials. Each held approximately six gallons (40" x 6" x 9") and was made from 3/16-inch black plexiglass. Water entered near the bottom of one end and was discharged near the top of the other. The bottom is sloped to form a shallow "vee" to facilitate collec- tion of feces and uneaten food. This waste material is flushed out by a drain in the bottom end of the tank. Black plexiglass was chosen to reduce any adverse effect in the behavior or physiology of test animals caused by external stimuli. Circulation of water through the tank, at a rate of 500 ml per minute, was studied by using neutral red dye. The result showed a well-mixed dye through- out the chamber, indicating that an introduced toxicant would probably follow this pattern. Temperature measurements within the animal tank showed no gradients present. ------- 26 Test materials can be metered into the system at a point imme- diately before entering the test tanks, A ten-vein metering pump with a 0.12 to 5.25 ml per minute flow, depending on tubing size, was used for this purpose. Mounted above the metering pump are seven five-gallon plastic carboys, each connected to the pump by flexible plastic tubing. The carboys can contain several types and concentrations of test materials. The diluent water and test material were found to be adequately mixed in either a small plexi- glass chamber with a series of baffle plates or a small (250 ml) filter flask. ------- CONCLUSION AND SUMMARY An experimental apparatus to control the environmental parameters of salinity, temperature, and dissolved oxygen was designed and constructed for the purpose of obtaining information on various physiological processes in test animals and to complement field studies carried out on estuarine fauna. Salinity was controlled and adjusted by using a sensing unit employing a photocell-hydrometer-motor valve actuator system which maintained the salinity at ±1 o/oo of the desired test salinity. Temperature regulation was accomplished by using a stainless steel heat exchanger immersed in a cold antifreeze bath for cool- ing, while water was heated by using glass-jacketed immersion heaters working in conjunction with sensitive mercury thermoregulators. Water temperatures were maintained within ±0.3°C of the desired setting. Oxygen levels were maintained by metering nitrogen gas through a two-stage regulator to a diffuser stone, mounted in the base of a large glass tube, which released an ascending shower of bubbles and decreased the amount of dissolved oxygen in the water, which entered at saturation or near-saturation levels at the top of the tube. Oxygen levels of ±0.3 mg. per liter could be maintained in the system. Preliminary tests have shown that this apparatus will provide controlled environmental conditions to better define some of the ------- 28 physiological requirements of test animals living under estuarine conditions that can be related to ecological field studies. The capability of inducing conditions of "stress," either by changing one or more of the parameters or by introduction of a specific material, can help to establish water quality standards in the saltwater environment. ------- ACKNOWLEDGMENTS ! wish to thank W. D. Clothier for his suggestions and manu- script review, and W. P. Breese and his associates in the Depart- ment of Fisheries and Wildlife, Oregon State University, for con- ducting mussel larva bioassays to screen out any toxic materials which might have been used in the construction of the simulator. I also wish to thank 0. E. Thayer of the Marine Science Center staff who gave useful advice on design, electrical instrumentation, and construction problems. ------- REFERENCES Burciick, G. E. "Use of Bioassays in Determining Levels of Toxic Wastes Harmful to Aquatic Organisms," A Symposium on Water Quality Criteria to Protect Aquatic Life, American Fisheries Society Special Publication No. 4, 1967. pp. 7-12. Burke, W. D., and D. E. Ferguson. "A Simplified Flow-through Apparatus for Maintaining Fixed Concentrations of Toxicants in Water," Transactions^ of the American Fisheries Society, Vol. 97, No. 4, 1968.pp. 498-501. Poole, R. L. "A Description of Laboratory-reared Zoeae of Cancer magister Dana, and Megalopae Taken Under Natural Conditions (Decapoda, Brachyura)," Crustaceana, Vol. 11, No. 1, 1966. pp. 83-97. Thayer, 0. E., and R. G. Redmond. "Budget Salinity Recorder," Limnology and Oceanography. Vol. 14, No. 4, 1969. pp. 641- 643. ------- |