United States Environmental Protection Agency Industrial Environmental Research Laboratory Cincinnati OH 45268 EPA-600/2-78-128 June 1978 Research and Developmant Techniques for Mixing Dispersants with Spilled Oil ------- RESEARCH REPORTING SERIES Research reports of the Office of Research and Development, U.S. Environmental Protection Agency, have been grouped into nine series. These nine broad cate- gories were established to facilitate further development and application of en- vironmental technology. Elimination of traditional grouping was consciously planned to foster technology transfer and a maximum interface in related fields. The nine series are: 1. Environmental Health Effects Research 2 Environmental Protection Technology 3. Ecological Research 4. Environmental Monitoring 5. Socioeconomic Environmental Studies 6. Scientific and Technical Assessment Reports (STAR) 7. Interagency Energy-Environment Research and Development 8 "Special' Reports 9. Miscellaneous Reports This report has been assigned to the ENVIRONMENTAL PROTECTION TECH- NOLOGY series. This series describes research performed to develop and dem- onstrate instrumentation, equipment, and methodology to repair or prevent en- vironmental degradation from point and non-point sources of pollution. This work provides the new or improved technology required for the control and treatment of pollution sources to meet environmental quality standards. This document is available to the public through the National Technical informa- tion Service. Springfield, Virginia 22161. ------- EPA-600/2-78-128 June 1978 TECHNIQUES FOR MIXING DISPERSANTS WITH SPILLED OIL by Gary F. Smith Mason & Hanger-Silas Mason Co., Inc. Leonardo, New Jersey 07737 Contract No. 68-03-0490 Project Officers Frank J. Freestone John S. Farlow Oil and Hazardous Materials Spills Branch Industrial Environmental Research Laboratory Edison, New Jersey 08817 INDUSTRIAL ENVIRONMENTAL RESEARCH LABORATORY OFFICE OF RESEARCH AND DEVELOPMENT U.S. ENVIRONMENTAL PROTECTION AGENCY CINCINNATI, OHIO 45268 ------- DISCLAIMER This report has been reviewed by the Industrial Environmental Research Laboratory, U.S. Environmental Protection Agency, and approved for publication. Approval does not signify that the contents necessarily reflect the views and policies of the U.S. Environmental Protection Agency, nor does mention of trade names or commercial products constitute endorsement or recommendation for use, nor does the failure to mention or test other commercial products indicate that other commercial products are not available or cannot perform similarly well as those mentioned. ii ------- FOREWORD When energy and material resources are extracted, processed, con- verted, and used, the related pollutional impacts on our environment and even on our health often require that new and increasingly more effi- cient pollution control methods be used. The Industrial Environmental Research Laboratory -Cincinnati (lERL-Ci) assists in developing and demonstrating new and improved methodologies that will meet these needs both efficiently and economically. This report describes performance testing of three standard devices and one experimental device for mixing dispersants with spilled oil. Based on these results, a user can select the method best suited to his operating conditions. The methods, results, and techniques described are of interest to those interested in specifying, using, or testing such equipment. Further information may be obtained through the Resource Extraction & Handling Division, Oil and Hazardous Materials Spills Branch, Edison, New Jersey. David G. Stephan Director Industrial Environmental Research Laboratory Cincinnati iii ------- ABSTRACT The effective use of some oil spill dispersants requires the addition of mixing energy to the dispersant-treated slick. Various methods of energy application have included the use of fire hose streams directed to the water surface, outboard motors mounted on work boats, and the five-bar gate, a pallet-like device towed on the surface behind vessels of opportunity. The U.S. Environmental Protection Agency sponsored this test pro- gram at their Oil and Hazardous Materials Simulated Environmental Test Tank (OHMSETT) to evaluate the above devices as well as a modified version of the five-bar gate. Three test fluid mixtures with different interfacial tensions were distributed onto the water surface, and each mixing device was towed through them at speeds from 1.02 m/s to 2.54 m/s in three wave conditions. Droplet penetration was documented via under- water photography. Analysis of the results showed that the modified five-bar gate produced the greatest overall penetration (2.4 m) at a tow speed of 2.0 m/s. In general, performance was unaffected by wave action, and vari- ations in interfacial tension produced no observable trend among all devices. This report was submitted in fulfillment of Contract No. 68-03- 0490, Job Order No. 24, by Mason & Hanger-Silas Mason Co., Inc., under the sponsorship of the U.S. Environmental Protection Agency. This report covers the period April 22 to May 6, 1976, and work was completed as of January 1, 1977. iv ------- CONTENTS Foreword iii Abstract iv Figures vi Tables vi Abbreviations and Symbols vii List of Conversions viii Acknowledgment ix 1. Introduction ..... 1 2. Conclusions 3 3. Recommendations • 5 4. Materials and Methods 6 5. Experimental Procedures 12 6. Results and Discussion 14 References ........ 17 Appendices A. OHMSETT Description 18 B. Test Procedures 20 C. Test Results 24 ------- FIGURES Number Page 1 Photograph of fire hose nozzles 7 2 Photograph of motorboat 7 3 Diagram of five-bar gate 8 4 Photograph of standard five-bar gate 9 5 Photograph of modified five-bar gate 9 6 Modified five-bar gate 10 7 Facility modifications 11 TABLES 1 Test Fluid Properties .... 1 2 Primary Test Matrix 13 3 Maximum Droplet Penetration for Different Interfacial Tensions in Calm Water 14 4 Maximum Droplet Penetration for Different Wave Conditions 15 vi ------- ABBREVIATIONS ABBREVIATIONS AND SYMBOLS cm CPM dynes/cm ergs/cm2 HC HLB IFT JO 24 J/m2 kg KJ/m kw m m/s mm mV N/m OHMSETT ppt sin Whit. K.E. -centimetre -crests per minute -dynes per centimetre -ergs per centimetre squared -harbor chop wave condition -hydrophilic to lipophilic balance ratio -interfacial tension -job order 24 -joules per metre squared -kilograms -kilojoules -kilowatt -metres -metres per second -millimetre -millivolts -newton per metre -Oil and Hazardous Materials Simulated Environmental Test Tank -parts per thousand -sine -Whitman -Kinetic energy SYMBOLS L o ro/w % So/w ro rw -angular degrees -degrees -interfacial tension of oil/water -percent -spreading coefficient for oil on water -surface tension of oil -surface tension of water vii ------- CONVERSIONS METRIC TO ENGLISH To convert from Celsius joule joule kilogram metre metre metre2 metre2 metre3 metre3 metre/second metre/second metre2/second metre3/second metre3/second newton watt ENGLISH TO METRIC centistoke degree Fahrenheit erg foot foot2 foot/minute foot3/minute foot-pound-force gallon (U.S. liquid) gallon (U.S. liquid)/ minute horsepower (550 ft Ibf/s) inch inch2 knot (international) litre pound-force (Ibf avoir) pound-mass (Ibm avoir) to degree Fahrenheit erg foot-pound-force pound-mass (Ibm avoir) foot inch foot2 inch2 gallon (U.S. liquid) litre foot/minute knot centistoke foot3/minute gallon (U.S. liquid)/minute pound-force (Ibf avoir) horsepower (550 ft Ibf/s) metre2/second Celsius joule metre metre2 metre/second metre3/second joule metre3 metre3/second watt metre metre2 metre/second metre3 newton kilogram viii Multiply by 1.000 7.374 2.205 3.281 937 076 549 642 000 969 944 000 2.119 587 248 1.341 (tF-32)/1.8 E+07 E-01 E+00 E+00 E+01 E+01 E+03 E+02 E+03 E+02 E+00 E+06 E+03 E+04 E-01 E-03 1.000 E-06 tc = (tF-32)/1.8 1.000 E-07 3.048 E-01 9.290 E-02 5.080 E-03 4.719 E-04 1.356 E+00 3.785 E-03 6.309 E-05 7.457 E+02 2.540 E-02 6.452 E-04 5.144 E-01 1.000 E-03 4.448 E+00 4.535 E-01 ------- ACKNOWLEDGMENTS U.S. Environmental Protection Agency project representative, Mr. Leo McCarthy, provided valuable guidance and contributed significantly to the success of this project. Mr. S.G. Keadle of Mason & Hanger contributed significantly to the design and fabrication of the modified five-bar gate. ix ------- SECTION 1 INTRODUCTION BACKGROUND Some dispersants require the addition of mixing energy after their application to the oil slick. Much research effort has been applied to the development of dispersant chemicals, methods of application to oil slicks, and the effects of dispersant use on marine life (references 2 through 7). However, relatively little effort has been expended on developing effective devices to stir the oil/dispersant mixture into the water column (8). Devices used thus far include water streams from fire hoses, motorboat propeller wash, and the five-bar gate developed by the Warren Springs Laboratory (8). The performance of "these dispersant mixing devices, when applied to floating oil slicks in the OHMSETT test tank (see Appendix A), is qualitatively evaluated in this report. SCOPE The purpose of this project was to test and evaluate oil spill/- dispersant mixing equipment. The equipment tested consisted of a motorboat, a fire hose system, a standard five-bar gate, and a specially modified five-bar gate. Test conditions and procedures were designed to simulate typical real world environments and to permit a performance evaluation of the equipment when used on oil. The oil selected for the tests was Sunvis #31, used as delivered (no surfactant added), and two mixtures of oil and surfactant (Igepal CO-430). Properties of these three test mixtures are given in Table 1. TABLE 1. TEST FLUID PROPERTIES Test fluid Sunvis #31 Viscosity (xl(T6m2/s) 190 Interfacial tension (xlO~3N/m) 18 Surface tension (xlO"3N/m) 31 Specific Gravity 0.868 Sunvis #31 plus ^ 0.025% Igepal CO-430 220 Sunvis #31 plus ^ 0.05% Igepal CO-430 235 29 29 0.868 0.868 ------- Spreading rate near the source of an oil slick is based on the volume and density of the oil. This provides a static head which over- comes other factors such as surface tension and oil viscosity, and causes the oil to spread across the water surface. Spreading rate and thickness of the oil film varies with time and distance from the origin, with surface tension and viscosity forces eventually dominating. Canevari (2) finds the spreading to be predicted by a spreading coefficient. The coefficient is defined as: so/w = rw ~ ro/w - ro where So/w = spreading coefficient for oil on water, ergs/cm rw = surface tension of the water phase, dynes/cm ro = surface tension of the oil phase, dynes/cm ro/w = interfacial tension of the oil/water phase, dynes/ci :m If So/w is a positive value, the oil will spread on water; other- wise, it will not. It can be seen from the equation above that lowering the inter- facial tension between oil and water will increase the spreading co- efficient. Each surfactant molecule contains both water compatible (hydrophilic) and oil compatible (lipophilic) chemical groups. The molecule positions itself at the oil/water interface with its hydro- philic portion in the water phase and its lipophilic portion in the oil phase. The ratio of hydrophilic to lipophilic sites (HLB) contained in each surfactant molecule determines the type and stability of the re- sulting dispersion. A surfactant that is principally hydrophilic dis- perses oil in water; while one that is principally lipophilic disperses water in oil. ------- SECTION 2 CONCLUSIONS The following conclusions resulted from this test: • The OHMSETT modification of the five-bar gate proved to be the most effective device for breaking up a 1-mm thick oil slick into droplets, as measured by the depth of droplet penetration. • There was no clear relationship between interfacial tension, tow speed or waves, and droplet penetration depth that was applicable to all four test devices. Penetration depths measured with the five-bar gate were in good agreement with previous experimental work done in the United Kingdom (1). To put these conclusions in proper context, it should be recognized that several potentially important variables were held constant—slick thickness, oil specific gravity, and oil viscosity. Testing the effects of these variables is recommended for future work. In general, as speed increased, performance increased for each device, passed through an optimum, and then decreased. The deepest droplet penetration of the unaltered oil (when no waves were present) was observed at a speed of 1.5 m/s for the fire hoses and at 2.0 m/s for the boat and motor and for the five-bar gate. Towing the modified five- bar gate at 2.0 m/s caused oil droplets to penetrate to the tank bottom (2.4 m); therefore, optimum speed and maximum penetration depth for this device could not be obtained in this test tank. Droplet penetration was generally not affected by wave action. When regular waves of 0.3-m height and 13.7-m length were present, depth of droplet penetration of unaltered oil was not affected when using fire hoses, increased for the standard five-bar gate, and decreased when using the boat and motor. Lowering the IFT (interfacial tension) to 2 x 10"3 N/m and using the regular waves, greater droplet penetration was observed for the fire hoses and the boat and motor, with no effect seen for the five-bar gate. In the presence of a 0.3-m harbor chop, the depth of oil droplet penetration decreased for the boat and motor, but was unaffected for the other devices. Lowering of IFT from 18 x 10~3 N/m to 2 x 10~3 N/m also did not produce a general trend in device performance. Fire hoses produced less ------- penetration, but the five-bar gate produced more penetration. More penetration was also observed with the boat and motor at speeds under 1.5 m/s and less penetration was observed at speeds from 1.5 m/s to 2.5 m/s. Because of time considerations, the modified five-bar gate was not tested with this test mixture. ------- SECTION 3 RECOMMENDATIONS A program should be undertaken to investigate and develop other means of physical mixing. Since the oil droplets tend to be more clearly visible against a dark surface than a light surface, a grid with alternating black and white squares should be used for better resolution of the oil droplets. An underwater motorized drive camera (on a mount moving with the mixing device) should give better results than photographing through the tank window. If this camera is positioned closer to the surface and pointed at a larger grid which is either painted on the tank wall or moving with the test device, a much better resolution of the oil drop- lets would result. Future testing of mixing energy application devices should incor- porate dispersant application systems as well as additional modifications to the five-bar gate. These may include different configurations of pipe sections extending below the water surface and oriented at dif- ferent angles with respect to towing direction. ------- SECTION 4 MATERIALS AND METHODS OHMSETT DESCRIPTION The OHMSETT facility (Appendix A), located in Leonardo, New Jersey, at the Naval Weapons Station Earle, was built specifically for the testing of oil and hazardous materials containment and recovery equip- ment. The tank is 203.3-m long with a water depth of 2.44 m, and waves can be generated up to 0.68-m high and 28.0-m long. The tank is filled with seawater from Raritan Bay (salinity 16 ppt). SELECTION OF EQUIPMENT FOR TESTS Each major type of dispersant mixing device was represented during testing. Equipment used for the fire hose testing consisted of two nozzles with a. 1.3-cm aperture pointed downward over the aft end of the bridge (Figure 1). The nozzles were attached to two 15.2-m long, 3.8-cm dia- meter double jacketed cotton fiber hoses. An open motorboat 3.66-meters long with a beam of 1.2 meters was used. The motor was a 55.9-kw (7.5 horsepower) standard outboard motor (Figure 2). The five-bar gate, fabricated according to specifications supplied by the Warren Springs Laboratory (8), is basically a wooden pallet 1.21- m long and 0.91-m wide. The gate is towed by cables attached to eye bolts underneath the front corners of the device. (Figures 3 and 4). A modified version of the five-bar gate was fabricated by attaching 15.2-cm sections of 5-cm diameter pipe, cut in half, to the bottom of the device. These pipe sections extended straight down and were oriented so that the interior (concave) facing was toward the forward end of the device. Thirty-five of these sections were attached in four rows. (Figures 5 and 6). Waves were photographed against a grid painted on the test tank's east wall to measure the height and length. Their period was measured by stopwatch. Tow speed data was measured by a DC tachometer which was mounted on the motor shaft of the bridge drive. ------- Figure 1. Photograph of fire hose nozzle. Figure 2. Photograph of motorboat. ; ------- O3 Leading Edge Member (Cross Section Shown Below) Topside of gate facing up Bottom of gate facing down End battens & cross members made by cutting 2.74 m by 0.3 m (unplaned) boards down center with cross members nailed to battens, 5 nails per joint (spacing to be equal to width of boards after sawing). Shakeproof nut 5.72 cm 1.27 cm Hhit. Dynamo Collar Eyebolt 7.62 cm Shank Figure 3. Diagram of five-bar gate. ------- Figure 4. Photograph of the standard five-bar gate. Figure 5. Photograph of the modified five-bar gate. ------- m Topside of Gate Pipe half-section Towing eye-bolt Figure 6. Modified five-bar gate (shown upside down). ------- PHOTOGRAPHIC DOCUMENTATION An important aspect of the test was the photographing of oil drop- lets against a vertical grid through an observation window, in the side of the tank. A 16-mm movie camera, operating at 64 frames per second ("slow motion") was aimed at a 1.22-m x 2.44-m board upon which were painted 30.5-cm squares. One of the squares was further broken down into 2.54-cm squares. Figure 7 shows the location of the grid, as well as other facility modifications required for this project. TEST FLUIDS Sunvis #31, a paraffin-based lubricating stock, was used straight, and mixed with either 0.05% or 0.025% Igepal CO-430 surfactant. As can be seen from Table 1 (in Section 1), all three test fluids had essen- tially identical surface tension and specific gravity. Viscosity varied over a narrow range, but interfacial tension varied by a factor of 10. Tank Wall Tow Direction Photography grid 1.22 m x 2.44 m, top 0.2 m below water surface Oil distribution system 5.08 cm pipe, 7 spray nozzle Tank Wall Test Device r i i Observation Window 2.4 m I Figure 7. Facility modifications (plan view). 11 ------- SECTION 5 EXPERIMENTAL PROCEDURES TEST MATRIX DESIGN The matrix design was based on variations in interfacial tension, tow speed, and wave condition. The tests were designed to establish penetration depth of the oil droplets after the mixing devices had acted on the slick. Test matrices for each device are listed in Table 2. Test Procedures are given in Appendix B. All three devices were tested at a slick thickness of 1 mm and slick width of 1 meter. Interfacial tension of the three test fluids was 18 x 10"3 N/m, 8 x 10~3 N/m, or 2 x 10~3 N/m. Tow speed ranged from 1.01 to 2.54 m/s. Waves were adjusted to one of three conditions; calm, 0.3-m high by 13.7-m long regular, and 0.3-m high harbor chop. The fire hoses were pre-tested to determine the nozzle angle for maximum penetration of the water stream. Depth of penetration for a 45° nozzle angle was observed to be 0.46 m; for 60°, 0.76 m; for 75°, 0.91 m; and for 90°, 1.07 m. Consequently, the water stream from the nozzle was aimed straight down at the tank surface during the main test series. The towing force on the five-bar gates was measured by a load cell which was connected to the towing cable. This information was used to compute the applied mixing energy (see Appendix C). 12 ------- TABLE 2. PRIMARY TEST MATRIX Test no. 1. A1 B2 C3 2. A B C 3. A B C 4. A B C 5. A B C 6. A B C 7. A B C 8. A B C 9. A B C 10. A B C 11. A B C 12. A B C 13. A B C 14. A B C 15. A B C 16. D* 17. D 18. A B C 19. A B C 20. A B C % Surfactant 0 0 0 0 0 0.025 0.025 0.025 0.025 0.025 0.05 0.05 0.05 0.05 0.05 0 0 0.025 0.05 0 Interfacial tension (xlO~3N/m) 18 18 18 18 18 8 8 8 8 8 2 2 2 2 2 18 18 18 8 2 Speed m/s 1.02 1.52 2.03 2.54 2.54 1.02 1.52- 2.03 2.54 2.54 1.01 1.52 2.03 2.54 2.54 2.54 2.54 2.54 1.02 2.03 Wave Calm Calm Calm Calm 0.3 m 4 sec. Calm Calm Calm Calm 0.3 m 4 sec. Calm Calm Calm Calm Calm Calm Calm 0.3 m HC 0.3 m HC 0.3 m HC Fire hose. 2Motor boat. 3Five-bar gate. ''Modified five-bar gate. 13 ------- SECTION 6 RESULTS AND DISCUSSION In general, droplets did not penetrate the water column very deeply. The exception was the modified five-bar gate which drove the oil drop- lets to the bottom of the tank. It was noted that the drops exhibited a tendency to rise back to the water surface within fifteen minutes after passage of the test device. Additional effort in improving the existing mixing devices could make much more mixing energy available. TABLE 3. MAXIMUM DROPLET PENETRATION (cm) FOR DIFFERENT INTERFACIAL TENSIONS IN CALM WATER (AT VARYING TOW SPEEDS) Device IFT xlQ-3N/m Observed Maximum droplet penetration cm Tow speed of observed max. penetration m/s Five-bar gate Fire hoses Boat and motor Modified five-bar gate 18 8 2 18 8 2 18 8 2 18 35.5 35.5 40.6 121.9 25.4 40.6 125 116 61 244 2 1 1 1.5 2.5 1.5 2 1.5 1.5 4.1 Results obtained from the unaltered oil in calm water (summarized in Table 3) indicate that fire hoses were best at speeds of 1.8 m/s and below because they produced more force per square meter. Maximum pene- tration depth was 1.2 m at 1.52 m/s in calm water. A maximum penetration depth of 125 cm was observed at 2.03 m/s for the boat and motor. Below this speed, less power was available to the propeller to disperse the oil, while above this speed the hull of the boat separated the slick so that very little oil was affected by the propeller wash and wake of the boat. 14 ------- The five-bar gate's maximum oil droplet penetration of 36 cm was at 2.03 m/s. Oil tended to go under the first bars and then go over the back bars, riding on a cushion of water. Oil dispersed by the gate was in finer droplets than it was when the fire hoses or the boat and motor were used, but the depth of penetration was less. The modified five-bar gate drove the oil droplets to the tank bottom (244 cm) at a speed of 2 m/s. Table 4 summarizes results in waves. TABLE 4. MAXIMUM DROPLET PENETRATION FOR DIFFERENT WAVE CONDITIONS AND AN IFT OF 18xlQ-3N/m at 2.5 m/s Device Five-bar gate Fire hoses Boat and motor Wave Condition Calm 0.3 m HC 0.3mxl3.7m Calm 0.3 m HC 0.3mxl3.7m Calm 0.3 m HC 0.3mxl3.7m Penetration Depth cm 20.3 20.3 38.1 25.4 25.4 25.4 35.5 30.0 20.3 Tow speed m/s 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 The 0.3-m harbor chop wave did not affect the penetration depth of the fire hoses. However, it caused the drops which did penetrate the water to remain suspended longer. This phenomenon was exhibited for all devices tested in the harbor chop wave. The performance of the boat and motor was decreased for two reasons: the wave action caused the slick to be uneven across the boat's path; and the waves caused the boat hull to pound, splashing the oil to the sides, out of the path of the pro- peller. The five-bar gate rode this wave well, and droplet penetration was unaffected. In the 0.3-m high, regular wave, penetration depth for the fire hoses was observed to increase slightly. Again, wave-hull interactions caused the oil to be driven away from the motorboat propeller. When pure oil was used, penetration depth slightly increased in the regular wave for the five-bar gate. However, when the IFT was lowered, pene- tration depth reduced to that of the calm condition. In addition, lowered IFT resulted in smaller oil drop diameter, and therefore, lower rise velocities. Accordingly, oil droplets remained in the water column longer. The effect of various types of waves on the mixing energy required to effectively disperse oil slicks is becoming more important with the development of dispersant chemicals that either need no mixing or are mixed by the wave energy alone (4,5). 15 ------- Lowering the oil/water interfacial tension caused the fire hoses to lose effectiveness. The slick was observed to spread away from the current. This was caused by the fire hoses impacting the tank water surface relatively more rapidly with lowered IFT. This meant less oil was present to be affected by the downward force of the hose streams (and hence less penetration occurred). By contrast, the boat and motor gained in effectiveness as IFT was lowered. This may have been caused by the decrease in the amount of energy needed to overcome the lower IFT and to form an oil drop sub- surface near the hull of the boat. These drops would follow the hull back to the propeller, and the propeller would then drive the drops down into the water column. Because the boat's propeller was the major factor in depth of penetration for the boat and motor, any test con- dition which would cause the oil to be more affected by the propeller would increase the penetration depth. Five-bar gate performance was unaffected by lowering the IFT. Previous work at OHMSETT, with three test fluids representing a range of specific gravity from 0.710 to 0.975, indicated a definite correlation between larger droplet size and greater penetration depth with the higher specific gravity test fluids (9). Therefore, increasing the specific gravity of the spilled floating oil would make mixing and dispersing easier. A compilation of all data derived from these tests is available in Appendix C. 16 ------- REFERENCES 1. Inter-governmental Maritime Consultative Organisation, Sub-committee on Marine Pollution. 1972 Manual on Oil Pollution: Practical Information on Means of Dealing with Oil Spillages. (1ZE. I.M.C.O., 1972). pp. 32-39. 2. Canevari, G.P. General Dispersant Theory. In: Proceedings of Joint Conference on Prevention and Control of Oil Spills, American Petroleum Institute, Washington, D.C., 1969. pp. 171-177. 3. Canevari, G.P. Oil Spill Dispersants - Current Status and Future Outlook. In: Proceedings of Joint Conference on Prevention and Control of Oil Spills, American Petroleum Institute, Washington, B.C., 1970. pp 263-270. 4. Canevari, G.P. Development of the Next Generation Chemical Dispersants. In: Proceedings of Joint Conference on Prevention and Control of Oil Spills, American Petroleum Institute, Washington, D.C., 1969. pp. 231-240. 5. Canevari, G.P. A Review of the Utility of Self-Mixing Dispersants in Recent Years. In: Proceedings of Joint Conference on Prevention and Control of Oil Spills, American Petroleum Institute, Washington, D.C., 1975. pp. 337-342. 6. Poliakoff, M.Z. Oil Dispersing Chemicals. FWPCA-15080FHS 05/69, U.S. Environmental Protection Agency, Cincinnati, Ohio, 1969. 27 pp. 7. Battelle Memorial Institute - Pacific Northwest Laboratories. Oil Spill Treating Agents Test Procedures - Status and Recommendations. American Petroleum Institute, Washington, D.C., 1970. pp. 14-36. 8. Smith, J. and Shuttleworth, F. Development of the Warren Springs Laboratory Dispersant Spraying Equipment. United Kingdom Department of Trade and Industry. London, England, 1971. 54 pp. 9. Freestone, F.J., W.E. McCracken, and J.P. Lafornara. Performance testing of spill control devices on floatable hazardous materials. In: Proceedings of National Conference on Control of Hazardous Material Spills, Information Transfer, Inc., Rockville, Maryland, 1976. pp. 326-331. 17 ------- APPENDIX A OHMSETT TEST FACILITY Figure A-l. OHMSETT Test Facility, GENERAL The U.S. Environmental Protection Agency is operating an Oil and Hazardous Materials Simulated Environmental Test Tank (OHMSETT) located in Leonardo, New Jersey (Figure A-l). This facility provides an environ- mentally safe place to conduct testing and development of devices and techniques for the control of oil and hazardous material spills. The primary feature of the facility is a pile-supported, concrete tank with a water surface 203 metres long by 20 metres wide and with a water depth of 2.4 metres. The tank can be filled with fresh or salt water. The tank is spanned by a bridge capable of exerting a force up to 151 kilonewtons, towing floating equipment at speeds to 3 metres/second 18 ------- for at least 45 seconds. Slower speeds yield longer test runs. The towing bridge is equipped to lay oil or hazardous materials on the surface of the water several metres ahead of the device being tested, so that reproducible thicknesses and widths of the test fluids can be achieved with minimum interference by wind. The principal systems of the tank include a wave generator and beach, and a filter system. The wave generator and absorber beach have capabilities of producing regular waves to 0.7 metre high and to 28.0 metres long, as well as a series to 1.2 metres high reflecting, complex waves meant to simulate the water surface of a harbor or the sea. The tank water is clarified by recirculation through a 0.13 cubic metre/second diatomaceous earth filter system to permit full use of a sophisticated underwater photography and video imagery system, and to remove the hydrocarbons that enter the tank water as a result of testing. The towing bridge has a built-in skimming barrier which can move oil onto the North end of the tank for cleanup and recycling. When the tank must be emptied for maintenance purposes, the entire water volume, of 9842 cubic metres is filtered and treated until it meets all applicable State and Federal water quality standards before being discharged. Additional specialized treatment may be used whenever hazardous materials are used for tests. One such device is a trailer- mounted carbon treatment unit for removing organic materials from the water. Testing at the facility is served from a 650 square metres building adjacent to the tank. This building houses offices, a quality control laboratory (which is very important since test fluids and tank water are both recycled), a small machine shop, and an equipment preparation area. This government-owned, contractor-operated facility is available for testing purposes on a cost-reimbursable basis. The operating con- tractor, Mason & Hanger-Silas Mason Co., Inc., provides a permanent staff of fourteen multi-disciplinary personnel. The U.S. Environmental Protection Agency provides expertise in the area of spill control tech- nology, and overall project direction. For additional information, contact: John S. Farlow, OHMSETT Project Officer, U.S. Environmental Protection Agency, Research and Development, lERL-Ci, Edison, New Jersey 08817, 201-321-6631. 19 ------- APPENDIX B TEST PROCEDURES A step-by-step procedure for the testing program is given below in the following format: Manpower Allocations (Figure B-l), Pre-test Checklist, and Test Sequence. MANPOWER ALLOCATIONS 1. Test Director - responsible for running the tests according to the prescribed test matrix and test procedure. Manages the test personnel. 2. Photographer - documents the test with 35-mm color slides and 16-mm color motion pictures. 3. Oil distribution operator - maintains the test fluid thickness at 1 mm at the beginning of each test run. Assists with other duties as needed. 4. Bridge and wave generator operator - operates the wave generator and bridge, and collects data for ambient conditions. PRE-TEST CHECKLIST To ensure that all test systems and equipment were maintained and ready for the test day, the following checklist was used prior to the first test run: 1. Bridge drive system working. 2. Wave generator system operational. 3. Test device operational. 4. Test instrumentation operational. 5. Test fluid ready. 6. Test fluid distribution system operational. 7. Test support equipment operational. 8. Photographic systems ready. 9. Test personnel prepared and ready. 10. Complete all pre-run data sheets and checklists. TEST SEQUENCE Test Procedure - Fire Hoses Penetration Angle Pre-Test 1. Position bridge along tank to facilitate measuring the 20 ------- depth of penetration of the water streams into the water against the grid. 2. Place fire hose nozzles to give proper angle of water stream to water's surface. 3. Start pump. 4. Open fire hose nozzles. 5. Observe and document penetration of fire hose streams against grid from window in tank wall. 6. Repeat steps 2-5 at next angle of incidence. (Angles used were 45°, 60°, 75°, and 90°). Fire Hoses Tank Testing 1. Determine correct bridge speed, oil type, and oil flow rate from test plan. 2. Ensure 2. Ensure photographers are ready and initiate waves, if called for. 3. Start fire hose streams. 4. Start bridge moving at correct speed. 5. Start oil distribution. 6. Start photographic documentation to determine maximum penetration of oil droplets caused by fire hose streams. 7. Stop photographic documentation after maximum penetration has been reached. 8. Stop oil distribution. 9. Stop hose streams. 10. Stop bridge and stop waves, if any. 11. Lower skimmer bar, and skim oil in preparation for the next test. 12. Repeat steps 1-11 for each tow speed and wave condition. Test Procedure - Motor Boat 1. Determine correct bridge speed. 2. Ensure photograpers are ready and initiate waves, if called for. 21 ------- 3. Start bridge moving at correct speed. 4. Match boat speed with bridge speed. 5. Start oil distribution. 6. Start photographic documentation to determine maximum penetration of oil droplets caused by boat wake and propeller wash. 7. Drive boat between grid and camera. 8. Stop photographic documentation after the oil drops reach maximum penetration depth. 9. Stop oil distribution system. 10. Return motor boat to starting position for next test. 11. Stop bridge and waves, if any. 12. Lower skimmer bar and skim oil in preparation for the next test. 13. Figure B-l shows manpower allocations for the motor boat testing. Test Procedure - Five-Bar Gate and Modified Five-Bar Gate 1. Determine correct bridge speed, oil type, and oil flow rate from test plan. 2. Ensure photographers are ready and initiate waves, if necessary. 3. Start bridge moving at correct speed. 4. Check gate for proper towing alignment. 5. Start oil distribution. 6. Start photographic documentation to determine maximum penetration of oil droplets caused by gate turbulence. 7. Stop photographic documentation after oil drops reach maximum penetration depth. 8. Stop oil distribution system. 9. Stop bridge and stop waves, if any. 10. Lower skimmer bar and skim test oil in preparation for the next test run. 22 ------- Tank Control Room © Tow Direction Boat 1 Bridge & Wave Generator Operator 2 Oil Distribution Operator 4 3 Test Director 5 Photographer Boat Operator Figure B-l. Manpower distribution. ------- APPENDIX C TEST RESULTS DISPERSANT MIXING DEVICES The following appendix includes raw data compiled from individual test runs. The tables include: Test identification Device speed Mixing energy* Oil/water interfacial tension Wave characteristics Maximum oil drop penetration distance *Fire hoses: K.E. = 1/2 mv2 = 1/2 (flow rate) (water density/g) (discharge velocity) K.E. K.E. number of nozzles area minute/nozzle sweep width x tow speed Five-bar gate: K.E. = 1/2 mv2 = 1/2 (tow force/g) (tow velocity)2 K.E. — K.E. area surface area of gate 24 ------- TABLE C-l. FIRE HOSE DATA NJ Ul Test no. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 18 19 20 Tow speed m/s 1.02 1.52 2.03 2.54 2.54 1.02 1.52 2.03 2.54 2.54 1.02 1.52 2.03 2.54 2.54 2.54 2.54 2.54 Mixing energy J/m2 418.7 278.8 209.9 167.9 167.9 418.7 278.8 209.9 167.9 167.9 418.7 278.8 209.9 167.9 167.9 167.9 167.9 167.9 Oil IFT xlO~3N/m 18 18 18 18 18 8 8 8 8 8 2 2 2 2 2 18 8 2 Wave height length period m m s Calm ii Calm Calm 0.3 13.7 4 Calm Calm Calm Calm 0.3 13.7 4 Calm Calm Calm Calm 0.3 13.7 4 0.3HC* 0.3HC 0.3HC Droplet Penetration cm 76.2 121.9 61.0 25.4 25.4 20.3 20.3 20.3 25.4 30.5 35.6 40.6 30.5 20.3 30.5 20.4 25.4 20.3 *HC - Harbor Chop ------- TABLE C-2. BOAT AND MOTOR DATA ISJ Test no. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 18 19 20 Velocity m/s 1.02 1.52 2.03 2.54 2.54 1.02 1.52 2.03 2.54 2.54 1.02 1.52 2.03 2.54 2.54 2.54 2.54 2.54 Oil IFT xlO~3N/m 18 18 18 18 18 8 8 8 8 8 2 2 2 2 2 18 8 2 Wave height length m m Calm Calm Calm Calm 0.3 13.7 Calm Calm Calm Calm 0.3 13.7 Calm Calm Calm Calm 0.3 13.7 0.3HC* 0.3HC 0.3HC Droplet period Penetration s cm 38.1 27.9 125.0 35.6 4 30.0 81.3 116.8 61.0 66.0 4 33.0 61.0 61.0 50.8 20.3 4 50.8 20.3 35.6 50.8 *HC - Harbor Chop ------- TABLE C-3. FIVE-BAR GATE DATA N3 Test no. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 18 19 20 Tow speed m/s 1.02 1.52 2.03 2.54 2.54 1.02 1.52 2.03 2.54 2.54 1.02 1.52 2.03 2.54 2.54 2.54 2.54 2.54 Mixing energy J/m2 7.6 30.1 95.1 211.0 211.0 7.6 30.1 95.1 211.0 211.0 7.6 30.1 95.1 211.0 211.0 211.0 211.0 211.0 Wave Droplet Oil IFT xlO~3N/m 18 18 18 18 18 8 8 8 8 8 2 2 2 2 2 18 8 2 height length period Penetration m m :g Calm Calm Calm Calm 0.3 13.7 4 Calm Calm Calm Calm 0.3 13.7 4 Calm Calm Calm Calm 0.3 13.7 4 0.3HC* 0.3HC 0.3HC cm 20.3 25.4 35.6 20.3 38.1 35.6 20.3 20.3 20.3 20.3 40.6 30.5 30.5 30.5 20.3 30.5 20.3 *HC - Harbor Chop TABLE C-4. MODIFIED FIVE-BAR GATE DATA Test no. 16 17 Velocity m/s 1.02 2.03 Oil xlO Wave IFT height length period ~3N/m m m s 18 Calm 18 Calm Droplet Penetration cm > 91.4 >244.0 ------- NJ 00 1.3 _ 1.2 1.1 1.0 0.9 0.8 55 0.7 o H W g 0.5 0.4 0.3 0.2 0.1 0.0 Five bar gate Fire hoses Boat and motor OIL IFT O 18 x 10"3 N/m D 18 x 10~3 N/m X D -a I I I i I I 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0 2.1 2.2 2.3 2.4 2.5 2.6 TOW SPEED (m/s) Figure C-l. Drop penetration vs. tow speed, no wave. j i ------- N5 VO 1.3 1.2 1.1 1.0 0.9 0.8 1 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0.0 Q Five-bar gate Q Fire hose A Boat and Motor J. 1 _L J L _L J Figure C-2. 4 5 6 78 9 10 11 12 13 14 15 16 17 18 OIL IFT (y. 10"3 N/m) Drop penetration vs. oil IFT at tow speed of 1.02 m/s, no wave. ------- u> o a s 1.3 1.2 1.1 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0.0 O Five-bar gate n Fire hose A Boat and motor I I L I I Figure C-3. 45 6 7 8 9 10 11 12 13 14 15 16 17 18 OIL IFT (x 10"3N/m) Drop penetration vs. oil IFT at tow speed of 1.52 m/s, no wave. ------- w 1.3 r- 1.2 1.1 h l.D 0.9 0.8 § 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0.0 Five-bar gate D Fire hose A Boat and motor 8 10 11 12 13 14 15 16 17 18 Figure C-4. OIL IFT (x 10~3 N/m) Drop penetration vs. oil IFT at tow speed of 2.03 m/s, no wave. ------- CO to 1.3 1.2 1.1 1..0 0.9 0.7 0. w 55 0.5 0.4 0.3 0.2 0.1 0.0 O Five-bar gate D Fire hose ^ Boat and motor I i I 1 I _L 1 23 4 5 67 8 9 10 11 12 13 14 15 16 17 18 OIL IFT (x 10"3 N/m) Figure C-5. Drop penetration vs. oil IFT at tow speed of 2.54 m/s, no wave. ------- 1.3 r- 1.2 1.1 1..0 0.9 0.8 § I °'7 w 0.6 0.5 0.4 0.3 0.2 0.1 0.0 0 Five-bar gate E Fire hose A Boat and motor I I II I J I I J I i I I I j Figure C-6. 3 45 6 7 8 9 10 11 12 13 14 15 16 17 18 OIL IFT (x 10~3 N/m) Drop penetration vs. oil IFT at tow speed of 2.54 m/s, with 0.3 tn harbor chop, ------- 1.4 1.3 1,2 1.0 0.9 w 0.7 0.6 0.5 0.4 0.3 0.2 0.1 O Five-bar gate Q Fire hose A Boat and motor I I I 12 13 14 15 16 17 18 123456789 10 11 OIL IFT x 10~3 N/m Figure C-7. Drop pentration vs. oil IFT with tow speed of 2.54 m/s, with 0.3 m regular wave. ------- OJ 01 § la w 1.3 p 1.2 „ 1.1 U 1..0 0.9 0.8 0.6 0.5 0.4 0.3 0.2 0.1 0.0 Five-bar gate a Fire hose A Boat and motor I I I I I I 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0 2.1 2.2 2.3 2.4 2.5 2.6 Figure C-8. Drop penetration vs. tow speed (ra/s) at IFT = 18 x 10~3 N/m, no wave. ------- u> 6 6 M H W 1.3 ~ 1.2 - 1.1 1.0 0.9 0.8 0.5 0.4 0.3 0.2 0.1 0.9 O Five-bar gate Q Fire hose A Boat and motor - D I I I I J_ I 1 I 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0 2.1 2.2 2.3 2.4 275 2TF Figure C-9. Drop penetration vs; tow speed (m/s) at IFT = 8 x 10~3 N/m, no vjave. ------- to l.3r- 1.2 1.1 1.0 0.9 0.8 § 0.7 M H W z W 0.5 0.4 0.3 0.2 0.1 0.0 O Five-bar gate £j Fire hose A Boat and motor 1 JL 1 J. 1 J. J L I _L 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0 2.1 2.2 2.3 2.4 2.5 2.6 Figure C-10. Drop penetration vs. tow speed (m/k) at IFT = 2 x 10~3 N/m, no wave. ------- TECHNICAL REPORT DATA (Please read Instructions on the reverse before completing) 1. REPORT NO. EPA-600/2-78-128 3. RECIPIENT'S 'XCCESSION'NO. 4. TITLE AND SUBTITLE TECHNIQUES FOR MIXING DISPERSANTS WITH SPILLED OIL 5. REPORT DATE June 1978 issuing date 6. PERFORMING ORGANIZATION CODE 7. AUTHOR(S) Gary F. Smith a. PERFORMING ORGANIZATION REPORT NO. 9. PERFORMING ORGANIZATION NAME AND ADDRESS Mason & Hanger-Silas P. 0. Box 117 Leonardo, New Jersey Mason Co., Inc. 07737 10. PROGRAM ELEMENT NO. 1NE623 |11. CONTRACT/GRANT NO. 68-03-0490 12. SPONSORING AGENCY NAME AND ADDRESS Industrial Environmental Research Lab. Office.of Research and Development U.S. Environmental Protection Agency Cincinnati, Ohio 45268 - Cinn, OH 13. TYPE OF REPORT AND PERIOD COVERED Final April 22 - May 6. 1976 14. SPONSORING AGENCY CODE EPA/600/12 15. SUPPLEMENTARY NOTES 16. ABSTRACT The effective use of some oil spill dispersants requires the addition of mixing energy to the dispersant-treated slick. Various methods of energy application have included the use of fire hose streams directed to the water surface, out- board motors mounted on work boats, and the five-bar gate, a pallet-like device towed on the surface behind vessels of opportunity. ; The U.S. Environmental Protection Agency sponsored this test program at their Oil & Hazardous Materials Simulated Environmental Test Tank (OHMSETT) to evaluate the above devices as well as a modified version of the five-bar gate. Three test fluid mixtures with different interfacial tensions were distributed onto the water sur- face, and each mixing device was towed through them at speeds from 1.02 m/s to 2.54 m/s in three wave conditions. Droplet penetration was documented via under- water photography. Analysis of the results'showed that the modified five-bar gate produced the greatest overall penetration (2.4 m) at a tow speed of 2/0 m/s. In general, per- formance was unaffected by wave action, and variations in interfacial tension produced no observable trend among all devices. 17. KEY WORDS AND DOCUMENT ANALYSIS DESCRIPTORS b.lDENTIFIERS/OPEN ENDED TERMS C. COSATI Field/Group Water pollution Performance tests Oils Dispersers (agitators) Dispersants Oil spill cleanup Protected waters Offshore waters 68D 13. DISTRIBUTION STATEMENT RELEASE TO PUBLIC 19. SECURITY CLASS (ThisReport/ UNCLASSIFIED 21. NO. OF PAGES 48 20. SECURITY CLASS (Thispage) UNCLASSIFIED 22. PRICE EPA Form 2220-1 (9-73) •if U.S GOVERNMENT PRINTING OFFICE: 1978-757-140/1329 38 ------- |