United States
               Environment*! Protection
               Agency
          Office of
          Sot»d Waste and
          Emergency Response
      6EPA
DIRECTIVE NUMBER:  9432.02(8!)

TITLE: Totally Qiclosed Treatment Facilities

                   •

APPROVAL DATE:  7-27-81

EFFECTIVE DATE:  7-27-8!

ORIGINATING OFFICE:  QSW

Q FINAL

D DRAFT

 LEVEL OF DRAFT

   DA — Signed by AA or DAA
   D B — Signed by Office Director
   DC — Review & Comment

REFERENCE (other documents):
  OS WE Ft      OSWER      OSWER
ME   DIRECTIVE   DIRECTIVE   Dl

-------
•?ART  260   SUBPART  B  -  DEFINITIONS
                                                DOC:  9432.02(81)
 Key Words:

 Regulations

 Subject:

 Addressee:


 Originator:


 Source Doc:

 Date:

 Summary:
Treatment

40 CFR 260.10, Parts 264, 265

Totally Enclosed Treatment Facilities

Ronald E. Missen, Senior Environmental Engineer, Travenol
Laboratories, Inc.,  Deerfield, Illinois 60015

Alfred W. Lindsey, Deputy Director, Hazardous and Industrial
Waste Division

#9432.02(81)

7-27-81
      "Totally enclosed  treatment  facility means  a  facility for  the  treatment  of
 hazardous  waste  which is  directly connected  to  an  industrial  production process
 and  which  is  constructed  and  operated  in a manner  which  prevents  the  release  of
 only hazardous waste  or any constituent  thereof  into  the environment  during
 treatment."   (See  §260.10).

      A facility  which meets the  above  definition is exempted  from Part  264 and
 265  requirements (see §§264.l(g)(5), 265.l(c)(9)). In addition,  the  owner/
 operator of  this facility need not notify nor seek a  permit for that  process.
 A totally  enclosed treatment  facility  is one which is completely contained on
 all  sides  and poses little or no potential for  escape of waste  into the environ-
 ment even  during periods  of process upset.

      A totally enclosed treatment operation  must be connected to  an industrial
 production process to be  eligible for  the exemption.   Hazardous waste treatment
 is often conducted in a series of unit operations, each  connected by  pipe to
 the  other.  If one unit operation is not totally enclosed or  is jiot integrally
 connected  then only unit  operations upstream from that unit will  qualify for
 the  exemption.  The unit  and  downstream process  would require a permit.

      Pipes that  connect the totally enclosed facility to the  generating process
 and  that have openings may qualify as  totally enclosed only if  there  is no
 potential  for emissions or overflow of liquids  during periods of  process upset,
 or if equipment  has been  installed to  prevent escape  of  hazardous waste or
 potential  hazardous constituents into  the environment.  The exemption for
 totally enclosed treatment facilities  applies only to the facility  itself.
 The  effluent  from that facility  may still be regulated.

-------
          UNiTID STATES ENVIRONMENTAL PROTECTION

                      WASHINGTON, D.C. ZOioC
                                                            9432.02 (81)
                                             SOUQv.iSTE A NO sM£RG£NCy nES
Mr. Ronald  E.  Meissen
'Senior  Environmental  Engineer
Travenol  Laboratori-es,  Inc.
Deerfiald,  111ino is  60015

Dear  Mr.  Meissen:

      I  apologize for not  responding to your  letter  of March  3
sooner.   As  you  can  imagine,  the  last  few  tenths  have   been
exceeding!;-  busy for us.

      You .-req.uest-cd   confirmation  on  a  telephone interpretation"
I  provided  clarifying  the  totally  enclosed  treatment facility"
definition.   You -:;so  said  that  you  had received  a so:.-ev/ha t
different response  -"re.-  Mr.  Gardner  in  our  Office  'of General
Counsel.   U n f o r ~ L- no-* 2 1 y ,  because of  the newness of the r 2 31; ~ a -
tions,  tha  nu.T.bsr dr  people involved here irrnhair de ve 1 cpnant,
and their comp-l 2 x :-£.,/,  it  has  ncz  been  uncom~c.n  for so~ewh = ~
d;ffsrent i nt?rpr = t<.i: i ons to have arisen'  on occasion.

      There  have  been a lot  of questions  similar  to  yours  con-
cernin'g  the  totally  enclosed  creat.~e.nt facility.   '..'e  nave  pre-
pared  the enclosed   clarification  which  I  thir'<  answers   your
questions.   If  we,  can be  of any further assistance, please  call
                                Sincerely yours,
                                       W. Lindsey
                                 Deputy Director
                 Hazardous S  Industrial  Waste Division  (v; H - 5 5 5 )
 Enclosure

-------
T n r ' i ! V r>''~'
I • J . .-. i. _ I 1 . i u -
                                0~I.rvr>'7  -.,--. ; T v
                                .._.-. i .. i   I  . -. - . _ 1 I .
                    ?.eculato-y Cl 2 r i f i cat : or.
I.    I s s •>! e :   From questions asked since p - or/,! gat i or.  of  the  regu

1 at ions on  May  13,  19SO,  it  is clear  that the definition  and

pract"-al applicatic  ..-c-f  the  term  "total -y enclosed  treatment

facility11 require clarification.

II.  G i s c f s  s i c n :    The  definition   appears   in   §250.10(a)   as

fo-lows:  •

     Totally enclosed-  treatment facility  means  a facility  for
     the treatment  c f  hazardous  waste  which  is  directly  con-
     nected  to  an industrial  production  process  and which  is
     constructed  and  operated  in  a manner  which prevents  t'h'e
     release of  any  hazardous waste or ar.y  constituent  thereo'f
     into the  environment during  treatment.   An  example' is  a
     pipe in which waste  acid is neutralized.

A facility meeting this definition is exempted from the require-

ments of  Parts 2S±  and 255 (See §§25i. U c } (5)  and 255. 1 • c) (9 ) •)

and,  .by ext-- • ; i on , the owner  or operator of that  facility  nee-

net notify  nor seek  a  permit  for that process.   The  purpose  of

this  provision is to .-amove from active  re gul at i crv those treat-'

ment  processes which occur in close  proximity  to  t'~e  industrial

process which.,  generates  the  waste  and which  are  constructed in
                                          \  ,
s-ch  a-  way  that  there is  little  or no  potential  for  escape  of

p: 11 u t a n t s .   Such  facilities   pose  negligible  r i i '<  to  human

health and  the environment.

     The  part  of the  definition  which  has  generated the  most

uncertainty  is the  meaning of  "totally  enclosed."   The 'Agency

intends that  a  "totally  enclosed"  treatment  facility  be  one

which  is  compl etely ".contai ned  on all sides  2nd  poses  :ttle.or

-------
                                2


no potential for escape  of waste  t c  the  er. v i.-on-=r.t  = ver.  dj ri n c

periods c f process -j p s e t.  T 'n e  facility  must be constructed  so

that no  predictable   potential  for  overflows,  spills,  :• a s e c u s


emissions, etc-, car.  result  iron malfunction of p u m p s ,  v c 1 v e s ,

etc., associated with the  totally enclosed treatment or  from  a
                                         s
(7.alfunotion in the "industrial process  to  which  it  is  cor,nected.

Natural calamities  or  acts  of  sabotage  or  war  (earthquakes,

tornadoes, b o ~ b i r, g,  etc.)  a r-e not considered predictable,  h o w -

e v e r.


     As a  practical   matter,  the  definition   limits  "totall-y

enclosed treat.7;arit. facilities"  to  pipelines,  tanks,  aid  to

other chemical,  physical,  and  bio logical  treatment •' cperatiORS

which ara  car  ?c  C'jt  in  tank-like  equipment  (e.g.,  stills,

di st i 1 1 a t i or. • co 1 L:~"S ,  or pressure vessels)'  and which  ar;  con-

st r 'j c t e d a-n d  c p e - c t e c   to   prevent   discharge   c:"  p c t e r t i a 1 1 y


hazardous materiel to the environment.   This   rec-ires  consid-

eration c f the f..-. - e e  primary  avenues  of esc-  :   leakage, s: i 11 s,

and emissions.

     To prevent  la. si', ing,  the tank, pipe, etc., n >j s t  be  rade cf

impermeable tn-at sri a 1 s .   The Agency is using the term i ,-p er~sabl e

in the  practical"  sense  to  mean   no  transmission of  cortainec

materials in  quantities  which wou-1 d  be  visibly apparent.  Fur-

ther, as  wi'h  any  other  treatment  process,   totally  enclosed

treatm- t facilities  are  subject  to  natu ra 1 ' de-teriorati c-"- (cor-

rosion, etc.")  which  could ultimately  re  u 11  in leaks.   To meet

the  requirement  in the  definition that tre?tment  be ccrvductec4

-------
                                3

 ".  .  .  in a manner  which  prevents  the  release of any ha:;rcous

 waste  o.r  any cor.:t i tuent  thereof ir.tc  the  environment  .  .  .  ,"

 the  Age.ncy   believes  that  an  owner  or  operator cl airing  -he

 exemption  generally  will  have to  cor. duct  inspections  or  ether

 discovery  activities-  to   detect  deterioration   and  carry  cut

 maintenance  activities  sufficient'   tc  remedy  it.    A  tank  or

 pipe  which   leaks  is  net  c  totally enclosed  facility.    As  a

 result,  leaks  rust be  prevented fro-  totally e"n c 1 o s ed facilities

 or  the  facility is  in  violation  of  the regulations.

      A  totally er.closed  facility rvjst be enclos-ed on all' sides.

 A tank  or  similar  equipment r.ust have a cover which would  elirc-


.inate  gaseous  e.-issions  and spills.  However, nany tanks  incor-

 porate  vents an. relief valyss for  either operating or emergency
 reasons.   Such  vent s ~~:ust  be  design;:! to prevent  overflow's  of

 liquids  and  emissions of harrrful gases and aerosols, where such

 events  might  cccjr through normal operation,  equipment failure,
                                                            1 /
 or  process  upset.   This can often be accomplished by the use of

 traps,  recycle  lines, and  sorption columns of various designs to

 prevent  spills  =r.d caseous e'issic  '.   If effectively protected

 by  such  devices,   a  vented  tank v/o'jld  qualify  as  a  totally

 enclosed  treatrrer.: facility.

      When  considering  protective devices  for  tank  vents,  the

 question  arises as to  whether the  protective  device  is itself

 adequate.   The   test   involves   a  judgment  as   to   whether  the

 overflow  or  caseous  emission  passing  through  the  vent  will  be

-------
prevented from  reaching  .the   environment,   ^or  example,   an



open catchment  basin  for overflov/s  is  not  satisfactory if  the



hazardous constituents  in the  waste-"ay be emitted to the  air.



Similarly, it .may  also  not  be  satisfactory if it is only  large



e n o'u g h to hold  the  tank overflow  for  a brief period be:   *.  it



also overflows.  H'owever, ever,  i-r;  this  situation, a 1 ar.7.. systens



could be  installed'to ensure  t h a t  t h e capacity of the c a t c h m e r.t



basin is  not  exceeded.  V.'h ere  air  emissions   frcm  vents   or



relief v a 1 v .• s  are  c c r, c e r r. e d ,  if  the waste  i- s  n o n - v o 1 a t i 1 e  or



the e:r. i ,ipns  car.net  contain  gases  cr  aerosols  which could  o-e



hazardous in  the   atmosphere,  then  no  protective  devices   are



necessary.   An  example  might  be  a pressure  relief' valve  on  a



tank' cent a i ni r, g -en- vol at'i 1 e  waste  .  Where potentially  harmful



emissions could occur,-  then  positive steps must  be taken.   -For



example,  the vent  could be  connected to an incinerator  c r  pro-



cess kiln.   Alternately, 'a   sorpticn  column  night  be  suitable



if e m i s 3 ; : n rates  •= " e 1 c '-•,, t h e efficiency of the c o 1 u ~ - approaches



ICQ percent,  and  alarms  or.  other  safeguards  are  available  so



t h a t the  upset  causing  the  emission will  be rectified before



the capacity of c h e column is exceeded.   Scrubbers  will  normally



not be  sufficient  because  of  their ter.'ency  to  malfunction  and.



efficiencies typically  do' not  approach  ICO  percent.



     Tanks -sometimes have flo-atir. 3 roofs.   To be eligible  as  a



totally enclosed  facility,  such tanks  should be constructed  so



that the  roof  has  a  sliding  season the side which  is  designed

-------
to :re vent  gaseous  err. i s s.i ons  and  protect  against  possible


overflow.



     The part of the defir, iticn requi -i ng that totally enclose-:



treatment facilities  be  "di rect ly -connected  to  ar,  industrial



production process" also generates  so-5 uncertainty.  ^ s  lone  as



the process is  integrally  connected  via  pipe to the p r o d u c t i o r.



process, there  is  no  potential  for  the  waste  to  be  lest.'  The



ter.7, "industrial production  process" was ~eant to include only



those r  .-cesses  v;hich produce  a  product,  an  intermediate,, a



byproduct, or  a  "aterial  which is used  bac!<  in the production
           /


process.  Thus,  a  totally  enclosed  treatment  operation, inte-


grally connected downstream  frorr,  a waste water treatment la goo-
        i


v,' o u 1 d not be  eligible  for  'the exemption  because the process  t c



which i't is connected  is  not  an "industrial  production  process."



Neither would any  totally enclosed treatment process at  an off-



site hazard -;3 'waste "anagenent facility  qualify,  unless  it were



integrally connected  vie pipeline  to the ge"1. e-r a'tcr ' s pro due t i o.?



process.  Obviously,  a  waste  transported  by  t r u c V.  or  rail   is



net integrally connected to the production  :r c c e s s.


     Hazardous waste  treatment  is,often  conducted  in  a series



of unit  operation:,  each connected  by pipe to  the  other.    As



long as. one end  of a  t-eat;nent train is  integrally connected  to



a production  process, and each unit operation  is  integrally con-



nected to the other,  all qualify for the exemption if  they ~eet



the requirement  of being "totally  enclosed."  If  one  unit opera-



tion is not "totally enclosed" or  is  not  "integrally  connected,"

-------
                                0
 then only unit cper .ions uostream fro" that  unit  would  cua1irv
                            '                             •      •>
 •for the exemption.  The unit and dov,-r. stream  process wou'd require
 a  permit.
      The device connecting the  totally enclosed treatner.t facil-
                                      • _ .
 ity to the  generating  process will ncreally be a  pipe.   However,
" some' pi?es  (e.g.,  sewers) are constructed  with manholes,  vents,
 sumps, and  other openings.   Pipes-with such openings may  qualify
 as  totally  enclosed only if there is  no potential  for  emissions
 or  overflow of  liquids  during  periods  of  process  upset,  or if
 equipment (sprpticn columns, catchment  ba.sisn,  etc.)  has  bes-n
 installed to prevent escape of hazardous waste or any potentially
 hazardous constituent  thereof to the  environment.
      This e x e m 01 i c r, for  totally e n c 1; s e d   t r  ; t m a n t  facilities
                                                 /
 applies only  to the  f-ac.il ity  itself.   The effluent  from  .that
                                                 i
 facility may  still  ba  regulated.   If   the  waste   entering  the
 totally enclosed treatment  facility  is  listed in   Subpart  D  of
 Part 251. then the effluent  from  the facility  is  automatically
                     '                          i
 a  hazardous  w::te  *••••.: must  be trea*:d as  such,  unless  it  is
 "delisted"  in accordance  with  §§250.20  and 250.22.   If,  on the
 other hand, t-he waste  entering the totally  enclosed  treatment
 facility is hazardous  because  it  meets 'one  of the  characteris-
 tics described  in  Subpart  C  of  Part   261,  then   the  effluent
 waste is a  -regulated hazardous  wast- only  if  the effluent  meets
 one of the  characteristics.  Sinci  the  totally  enclosed treat-
 ment facility is  exempted  from the  regulatory requirements, it
 is  only the effluents  from such p.  :esses  which  are of interest

-------
t c t n ^  Agency.   ' h '••' S ,  >/ n 2 ". h e r  the  waste in  a  t o ". a ! ! y  5 n c ! 0 : -2 'J

treatment facility  must be con 3 id ere-  cowards the. !OOC  i: CJ/.TCH : h

s;,-a 1 1  quantity generator  limit,  depends  on whether" ;t is a regu-

lated hazardous wasteas  it exits the  totally enclosed troatmer:t
                                                       X
facility.        •                                        x

     Finally, it  • s imoo r t a nt   to  note  that  if  the  effluents

from i  • 31 a '  .-  e .-; c ; c s e c  treatment  f •= c • 1 ; t y  i,- e -discharge-  t :

a surface water  body (lake  or  stream)  or  to a publicly  cwr,e'_

trea'.Tie.nt we."1',s   or  sewer line  connected  thereto,   the.n  these

wastes are not  subject  to the 2C R A  nazardous waste  controls  at

all  but are,  i.-. stead,  subject to the  Clean  Water Act  and  'regu-

lations promulgated  thereunder  (See 45 FS  760,75).

III.  • Resolution :    [?. sum, a  "totally  enclosed  treatment  f ?. c i ': -
                                                      i
ity"  must:.                 '      .        '            /

     (a)  3e completely contained on all  sides.

     (b)  ?ose negligible  potential  for  escape of constituents

          to the  environment  except  through  naturt^ ca'amaties

          or acts  of sabotage  or war.
                       '           •
     (c)  8 e' connected -directly by  pipeline  or  similar totally

          enclosed device  to  an  industrial   production  process

          which  produces   a  prod'uct,   byproduct,   intermediate,

          or a   material   which   is  used   back  in  the  process.

-------