&EPA United States Environmental Protection Agency Office of the Administrator & Office of Pollution Prevention and Toxics August 1992 EPA100/R-92/002 Source Reduction Review Project ------- W/mf is the SRRP? ' F~~| r""lhe Source Reduction Review Project is a new initiative of the _1_ U.S. Environmental Protection Agency to evaluate pollution preven- tion alternatives during the regulatory development process. Wlwt is the goal of the SRRP? The goal of the SRRP is to foster the use of source reduction measures as the primary means of achieving compliance. Initially, the project focus is to ensure that source reduction measures and multi-media issues are considered during the development of air, water, and hazardous waste stan- dards affecting certain industrial categories. For the long term, the project aims to provide a model for the regulatory development process throughout EPA. these approaches have been incorpo- rated into standards in the past. The emphases of the Source Reduction Review Project will be on rigorous technical analysis as the underpinning for incorporating source reduction into regulations, and on a coordinated, multi-media approach to rule-making. While it is the individual responsi- bility of each of EPA's offices to adhere to Section (4) b of the PPA, the SRRP allows EPA to focus its review on a key list of regulations mandated by statute under the Clean Air Act, Clean Water Act or Resource Conservation and Recovery Act (RCRA) during the earliest stages of their development and to test different approaches to fostering source reduc- tion as the primary means to achieving compliance. Wtiy was the SRRP established? Section 4(b) of the Pollution Prevention Act (PPA) of 1990 (P.L. 101-508) requires EPA to "review regulations of the Agency prior and subsequent to their proposal to deter- mine their effect on source reduction." Source reduction means reducing the amount of a pollutant that enters a waste stream or that is otherwise released into the environment prior to out-of-process recycling, treatment, or disposal. § Methods for achieving source reduction include material substitu- te-, tion, process changes, product •— reformulation, improved efficiency, ^ and improved maintenance. Many of i <.oENCY WASHINGTON. D.C. 20460 ------- WJiat industrial/process cate- gories will the SRRPfocus on? EPA will focus initially on the follow- ing industrial/ process categories: Acrylic Fibers/Modacrylic Fibers Degreasing Operations Integrated Iron and Steel Manufacturing Metal Products and Machinery Paint Stripper Users Paints, Coatings, and Adhesives Manufacturing Paper and Other Web Coatings Pesticide Formulating Pharmaceuticals Production Plywood/Particle Board Manufacturing Polystyrene Production Printing/Publishing Pulp and Paper Production Reinforced Plastic Composite Production Rubber Chemicals Manufacturing Styrene Butadiene Latex and Rubber Production Wood Furniture Manufacturing In addition, since RCRA listing determinations focus on particular wastestreams that cut across indus- tries, the project also focuses on the following listings that overlap with the 17 industrial categories: carba- mates, dioxin, paint waste, and solvents II/III. For a technical description of the types of facilities and wastestreams covered by the SRRP, see pages 8-12 below. What types of regulations are involved? This project will not develop any new regulations; instead, the SRRP process is applied to standards already sched- uled for development, such as air toxics standards (often referred to as MACT standards), effluent guidelines for water, and hazardous waste RCRA listing determinations. Who benefits from SRRP? Industry, EPA, and ultimately the environment will benefit from the SRRP. Industry may find that compli- ance with standards can be achieved more cost-effectively through source reduction measures that satisfy multi- ple regulatory requirements; that the "transaction costs" of dealing with the government will be reduced in a situ- ation of coordinated rulemaking and permitting; and that early notice of EPA's regulatory schedule allows for long-range planning and investment in new technologies. EPA expects that an integrated approach to regulation will result in a more efficient rule-making process. ------- Finally, the SRRP process will benefit the environment by helping to eliminate cross-media transfers of pollutants that can occur when regu- lations are written with a single- media, end-of-pipe approach. Source reduction measures are also expected to result in reduced risks to public health and the environment and conservation of energy and raw mate- rials. What is the relationship of the SRRP to existing law? SRRP implementation is consistent with EPA's statutory responsibilities. The Pollution Prevention Act requires EPA to examine the impact of proposed regulations on source reduction; other statutes provide EPA the authority to use that information. Most performance standards allow flexibility in how compliance is achieved rather than prescribing specific measures to be taken (except in case of work practice require- ments). Thus, air toxics rules and effluent guidelines, which will be written as performance standards, will not prescribe source reduction measures. Further, to be considered as the basis of a performance stan- dard, source reduction measures must compete with end-of-pipe controls within the statutory requirements for "best" performance. How will the Source Reduction Review Project operate? The project builds on EPA's existing regulatory development process but emphasizes two particular principles: (1) an intensive analysis of source reduction measures in addition to traditional end-of-pipe controls; and (2) the consideration of cross-media effects and impacts on energy, water, and other resources when developing industrial standards. EPA's analyses will be consistent with its statutory responsibilities and will take into account other environ- mental management options (e.g. recycling, treatment, disposal) as expressed in the PPA's hierarchy of environmental management practices. Here are the three main steps through which the Source Reduction Review Project operates: ------- Step One: Conduct Source Reduction Analyses EPA identifies and evaluates source reduction measures through industry surveys, studies and additional data collection activities. Source reduction measures are evaluated along with end-of-pipe control measures. Factors to be considered include conformance with statutory authority, performance in all media, costs, and energy and raw material requirements. Step Two: Use the Analyses in Developing Regulations Where consistent with its statutory mandates, EPA will use the analyses to encourage source reduction when developing regulations affecting any of the 17 identified industry/process categories. The analyses may support the development of: • Standards which can be based on or met through source reduction (although specific source reduction technologies would not be mandated); • Regulatory incentives for adopting source reduction measures as an alternative means of compliance; and • Guidance materials that accom- pany the final rule-making to educate permit writers and indus- try about the performance and cost of source reduction measures. Step Three: Implement the Regulation EPA will provide permit writers with training and assistance to expedite the review and approval of source reduc- tion measures as a means of compli- ance. EPA will offer targeted assistance to industry to help identify and implement source reduction tech- niques that offer the most cost-effec- tive means of compliance. As an example of the SRRP in action, EPA has formed a printing industry cluster. Through the cluster, EPA will coordinate the regulations across programs that are under devel- opment or planned, undertake a cooperative initiative with the indus- try to investigate substitutes for the toxic chemicals currently used by the industry, and conduct an integrated permitting pilot project with one or two states that will include the volun- tary collection of materials accounting data as a substitute for multiple reporting requirements. ------- What are EPA's internal commitments to the SRRP process? EPA has committed to the following principles and activities for coordinat- ing the SRRP process and for improving data collection and analy- sis: Organization: • Each of the relevant EPA offices will designate SRRP coordinators to provide overall coordination of all priority rules within their programs and to serve as liaisons with counterparts in other programs. • EPA will form rule development work groups prior to survey design or collection of data. EPA's Office of Regulatory Management and Evaluation will ensure that work groups are formed in a manner consistent with SRRP principles and that draft proposed rules are consistent with SRRP principles. • EPA's Office of Pollution Prevention and Toxics (OPPT) will: (a) assign a staff lead to each rule- making project; (b) track the status of rule-makings and pollution prevention analyses; and (c) develop a training course for staff involved in regulatory develop- ment. • EPA's rule-making work groups will include representation from multiple media program offices as well as from OPPT and the Office of Research and Development (ORD). Rule Development: • To improve collection of source reduction data, EPA will incorpo- rate source reduction and multi-media release questions into industrial surveys. Surveys will be written to identify those who have eliminated pollutants and ask how the generation of pollution was eliminated. • To improve coordination of data collection and minimize the burden on industry, EPA will coordinate its industrial surveys across media programs where industrial sources face multiple regulations. • OPPT is conducting substitutes analyses of the chemical groups used by the industrial categories. • ORD plans to: (a) assist in collec- tion of information on source reduction measures; (b) demon- strate the efficiency of source reduction technologies, both exist- ing and advanced; (c) explore the development of measurement techniques for evaluating the ------- performance of source reduction measures; and (d) make source reduction information on indus- trial/process categories available through the Pollution Prevention Information Clearinghouse. Rule Implementation: • EPA will provide information and training to help permit writers identify and encourage use of source reduction approaches to achieve compliance. • EPA will include information in the development of enabling docu- ments that accompany performance standards on the costs/multi-media benefits of source reduction measures identi- fied through the SRRP process. • EPA will explore the feasibility of an expedited permit process for source reduction modifications taken to comply with regulations affecting the SRRP industry cate- gories. How can industrial facilities get involved? EPA encourages industry to help further the goals of the SRRP in several ways: • First, by getting in touch with the contacts listed below to let EPA know what types of source reduc- tion projects are underway and the successes that have been achieved. • Second, by considering a joint project with EPA such as testing the performance of source reduc- tion technologies, developing measurement techniques, or collecting other specific data on source reduction measures. Whom should I contact about SRRP? The SRRP Coordinators for each participating EPA Office are as follows: Office of Air and Radiation Jack Edwardson, 919-541-5573 Tim Mohin, 919-541-5349 Office of Enforcement Charlie Garlow, 202-260-1088 Office of Solid Waste Ed Abrams, 202-260-4800 Donna Perla, 703-308-8402 Office of Policy, Planning & Evaluation Wendy Cleland-Hamnet, 202-260-4001 Office of Pollution Prevention & Toxics Julie Shannon, 202-260-2736 Ward Penberthy, 202-260-1664 Office of Research & Development Paul Shapiro, 202-260-3547 Office of Water Vivian Daub, 202-260-6790 Region 9 Dan Reich, 415-744-1336 The chart on the following page presents a detailed listing of proposed regulation dates and EPA contacts for each industry/process category. ------- Date of Proposed Regulations and EPA Contacts Industrial/Process Category Acrylic Fibers/Modacrylic Fibers Degreasing Operations ' Integrated Iron and Steel Mfg. Metal Products and Machinery Paint Stripper Users Paints, Coatings, Adhesives Mfg. Paper and Other Webs Pesticide Formulating Pharmaceuticals Production Plywood Particle Board Mfg. Polystyrene Production Printing/Publishing Pulp and Paper Production Reinforced Plastic Composite Prod. Rubber Chemicals Mfg. Styrene Butadiene Latex & Rubber Wood Furniture Mfg. Date 1996 1993 1996 1996 1996 1996 1996 1999 1993 1993 1993 1996 1996 1993 1993 Air1 Bob Rosensteel/91 9-541 -5608 Paul Almodovar/91 9-541 -0283 Jim Maysilles/91 9-541 -3265 Jim Berry/91 9-541 -5605 Jim Berry/91 9-541 -5605 Jim Berry/919-541-5605 Bob Rosensteel/91 9-541 -5608 Jim Berry/91 9-541 -5605 Les Evans/91 9-541 -5410 Dave Salman/919-541-0859 Penny Lassiter/91 9-541 -5396 Bob Rosensteel/91 9-541 -5608 Les Evans/91 9-541 -5410 Les Evans/91 9-541 -5410 Karen Catlett/91 9-541 -0835 Date 1994 1994 1994 1993 Water2 Woody Forsht/202-260-71 90 Marv Rubin/202-260-71 24 Frank Hund/202-260-71 82 George Heath/202-260-71 65 Date 1994B 1994B 1994B 1996B 1996D 1994B 1993C 1994 B 1994B 4 A 1994 B 1994B 1994B 1994B Hazardous Waste3 Ron Josephson/202-260-6715 Ron Josephson/202-260-6715 Ron Josephson/202-260-6715 Ron Josephson/202-260-6715 Ed Abrams/202-260-4800 Ron Josephson/202-260-6715 John Austin/202-260-4789 Ron Josephson/202-260-6715 Ron Josephson/202-260-6715 David Carver/202-260-6775 Ron Josephson/202-260-6715 Ron Josephson/202-260-6715 Ron Josephson/202-260-6715 Ron Josephson/202-260-6715 1 Air rules refer to MACT standards under the Clean Air Act. Dates were proposed in the Federal Register in February 1992. 2 Water rules refer to effluent limitations guidelines. 3 Hazardous Waste refers to RCRA listings of specific wastestreams: (A) Dioxin; (B) Solvents ll/lll; (C) Carbamates; (D) Paint Wastes. The solvent listing determination may indirectly affect many uses of solvents. 4 May or may not occur, depending on outcome of Office of Water regulations. ------- Industrial/Process Category Descriptions Acrylic Fibers/Modacrylic Fibers Production Integrated Iron and Steel Manufacturing This category includes any facility engaged in manufacturing fibers in which the fiber-forming substance is any long-chain, synthetic polymer composed, at least 85 percent by weight, of acrylonitrile units. The category includes polymerization reactions, wet solvent spinning, dry solvent spinning, solvent recovery, washing, filtration, stretching, cutting (into staple), crimping, twisting, baling, drying, and packaging processes. Degreasing Operations The degreasing operations (halo- genated solvent cleaners) source category includes any facility engaged in any type of solvent cleaning activ- ity occurring within a solvent cleaning unit; it does not include wipe cleaning or other cleaning occurring outside the confines of a cleaning unit. This source category includes, but is not limited to, the following solvents or solvent blends: 1,1,1-trichloroethane (TCA), trichloroethylene (TCE), perchloroethylene (PCE), and methyl- ene chloride (MC). These activities include, but are not limited to, open top vapor cleaning, cold batch clean- ing, and conveyorized (cold and vapor) cleaning. The sizes of the units range from bench-top units to large, industrial units. The emission points to be considered for regulation in this source category include equipment leaks and process emissions. This category includes any integrated iron and steel facility engaged in producing steel. Integrated iron and steel manufacturing includes the following processes: sinter produc- tion, iron production, iron preparation (hot metal desulfurization), steel production, semifinished product preparation, finished product prepa- ration, and handling and treatment of raw, intermediate, and waste materi- als. The iron production process includes the production of iron in blast furnaces by the reduction of iron-bearing materials with a hot gas. The steel production process includes basic oxygen furnaces and open hearth furnaces. Metal Products and Machinery Facilities that process metal parts, metal products, and machinery, including manufacture, assembly, rebuilding, repair and maintenance. The Phase 1 effluent guideline rule ------- will tentatively cover seven major industrial groups: aircraft; aerospace; hardware (including machine tools, screw machines, metal forging and stamping, metal springs, heating equipment, and fabricated structural metal); ordnance; stationary industrial equipment (including electrical equip- ment); mobile industrial equipment; and electronic equipment (including communication equipment). Paint Stripper Users The paint stripper users category includes any facility engaged in commercial or industrial paint strip- ping. The paint stripping process involves four basic steps. First, paint stripper is applied to the surface to be stripped. Second, the stripper is allowed to penetrate or dissolve the coating. Third, the paint and residual stripper are removed from the treated surface. Finally, the stripped paint is cleaned up and disposed. The cate- gory includes, but is not limited to, original equipment manufacturing and maintenance facilities engaged in the paint stripping of paint spray booths, paint stripping in large open areas, paint stripping in dip tanks, and other high volume/high usage activities that use methylene chloride or other hazardous air pollutants (HAPs) in the removal of paints or other coatings. Paints, Coatings and Adhesives Manufacturing For the air toxics standard, this cate- gory includes any facility engaged in the manufacture of paints, coatings, and adhesives without regard to the particular end-uses or consumers of such products. The manufacture of these products may occur in any combination at any facility. For the RCRA listing determina- tion, paint production wastes include the following wastes: solvent cleaning wastes (K078), water/caustic cleaning wastes (K079), wastewater treatment sludge (K081), and emission control dust or sludge (K082) for which list- ings were suspended on January 16, 1981 (46 Fed. Reg. 4614), and off-spec- ification production wastes. Paper and Other Web Coatings This category includes any facility engaged in the coating of paper, plas- tic film, metallic foil, and other web surfaces. The category may include, but is not limited to, decorative coat- ings on gift wraps or packaging. This category does not include paper or other web printing operations covered under the source category of print- ing/publishing. ------- Pesticide Formulating Pharmaceuticals Production This category includes facilities that purchase bulk quantities of concen- trated pesticides ("technical grade") from manufacturers and formulate into final products for use by applica- tors/consumers; and facilities that package or re-package final products for distribution and marketing. For the RCRA listing determina- tion, carbamate wastes include wastes from the production of the following carbamates: aldicarb, carbofuran, oxymyl, methomyl formethanate, bendiocarb, thiram, carbosulfan, trial- late, carbendazim, benomyl, ziram, ferbam, and propoxur. If, on or before July 31,1996, EPA receives information that aldoxycarb, propham, or sulfallate is produced in the United States, EPA shall promul- gate a final listing determination for wastes from the production of such carbamates on or before July 31,1998. For the air stoxics standard, the phar- maceutical production source category includes any facility engaged in manufacturing, fabricating or processing pharmaceuticals for either human or veterinary uses. The cate- gory includes both bulk pharmaceuticals (active ingredients) and final pharmaceutical products. The main processes and operations used in pharmaceutical manufacture are chemical syntheses, fermentation, biological extraction, fractionation, botanical extraction, product coating, formulation, and packaging. Processes using HAP reactants, producing HAPs (if any) or using process aids that are HAPs will be subject to MACT standards. For the effluent guideline, this cate- gory covers about 560 pharmaceutical plants which conduct any of the following operations: fermentation, extraction, chemical synthesis, mixing, compounding, and formulating. Research-only facilities will not be included. Plywood/Particle Board Manufacturing This category includes any facility engaged in the manufacturing of plywood and/or particle boards. The category includes, but is not limited to, manufacturing of chip waferboard, strandboard, waferboard, hard- board/cellulosic fiber board, oriented strandboard (OSB), hardwood plywood, medium density fiberboard, particle board, softwood plywood, or other process using wood and binder ------- systems. Emissions of HAPs have been associated with, but are not limited to, the drying of binders. Polystyrene Production This category includes any facility which manufactures homopolymers or copolymers consisting of styrene units. Styrene may be copolymeried with elastomers to form impact poly- styrene or rubber-modified polystyrenes. The styrene content of impact polystyrene (IPS) is approxi- mately 88 to 97 percent, by weight. Polystyrene can be produced by bulk (mass), solution, suspension, or emul- sion polymerization. Printing/Publishing The printing/ publishing source cate- gory includes the application of inks utilizing a graphic arts operation to any substrate except fabric, including, but not limited to, lithography and rotogravure methods. The category includes facilities that print products such as magazines, newspaper supplements, packaging, and wallpa- per, on substrates that include paper, plastic, metal foil, wood, vinyl, metal, and glass. Pulp and Paper Production For the air toxics standard, the pulp and paper source category includes any facility engaged in the production of pulp and/or paper. This category includes, but is not limited to, inte- grated mills (where pulp alone or pulp and paper or paperboard are manufactured on-site), non-integrated mills (where paper or paperboard are manufactured, but no pulp is manu- factured on-site), and secondary fiber mills (where waste paper is used as the primary raw material). Examples of pulping methods include Kraft, soda, sulfite, semi-chemical, and mechanical. The pulp and paper production process units include operations such as pulping, bleaching and chemical recovery. For the water effluent guideline, this category includes all 600 mills in the United States which manufacture pulp, paper, and/or paperboard, both bleached and unbleached. For the RCRA listing, EPA may promulgate a listing determination for sludges from pulp and paper mill effluent on or before the date 24 months after promulgation of the effluent guideline. However, EPA will not propose or promulgate such a listing determination if the final rule for the effluent guideline is based on the use of oxygen delignification, ozone bleaching, prenox bleaching, enzymatic bleaching, hydrogern peroxide bleaching, oxygen and peroxide enhanced extraction, or any other technology involving substan- /; ------- tially similar reductions in use of chlo- rine-containing compounds. Reinforced Plastic Composites Production The reinforced plastics composites production source category includes any facility engaged in the manufac- turing of homopolymers and/or copolymers which contain materials designed to enhance the chemical, physical, and/or thermal properties of the polymer. This category includes, but is not limited to, processing techniques such as hard layup and spray layup of gel coats that incorporate styrene. trile, furfural, epichlorohydrin, methyl chloride, ethylene dibromide, benzyl chloride, and p-dichlorobenzene, 2- methoxyethanol, 2-methoxyethanol acetate, 2-ethoxyethanol acetate, and cyclohexanol. Styrene-Butadiene Rubber and Latex Production This category includes any facility which manufacturers copolymers consisting of styrene and butadiene monomer units. Styrene-butadiene rubber and latex may be produced by emulsion and solution polymeriza- tion, although other methods may be used. Rubber Chemicals Manufacturing Wood Furniture Manufacturing The rubber chemicals manufacturing source category includes any facility engaged in the manufacture of rubber-processing chemicals. Rubber- processing chemicals are synthetic organic compounds that are added to natural or synthetic rubber to produce or enhance specific properties in the final product. The category includes, but is not limited to, the manufactur- ing of rubber-processing chemicals such as vulcanizing agents, accelera- tors, antioxidants, antiozonants, peptizing agents, tackifying agents, vulcanizing retarders, bonding agents, and lubricants. Solvents ll/lll For the RCRA listing determination, solvents ll/lll includes the following spent solvent wastes, still bottoms from the recovery of the following solvents, and spent solvent mixutres: cumene, phenol, isophorone, acetoni- The wood furniture source category includes the surface coating and manufacture of objects made of solid wood, wood composition, or objects made of simulated wood material used in combination with solid wood or wood composties. This category includes, but is not limited to, facili- ties that glue and coat the following types of objects: kitchen and bath cabinets; household furniture; uphol- stered, household furniture; cabinets or cases (televisions, radios, phono- graphs, and sewing machines); other household furniture; office furniture; public building and related furniture; office and store fixtures; partitions; shelving; and lockers. 12 ------- |