United States Environmental Protection Agency Industrial Environmental Research EPA 600 2 79210f Laboratory December 1 979 Cincinnati OH 45268 Research and Development Status Assessment of Toxic Chemicals Cadmium ------- RESEARCH REPORTING SERIES Research reports of the Office of Research and Development, U.S. Environmental Protection Agency, have been grouped into nine series. These nine broad cate- gories were established to facilitate further development and application of en- vironmental technology. Elimination of traditional grouping was consciously planned to foster technology transfer and a maximum interface in related fields. The nine series are: 1 Environmental Health Effects Research 2. Environmental Protection Technology 3. Ecological Research 4. Environmental Monitoring 5. Socioeconomic Environmental Studies 6. Scientific and Technical Assessment Reports (STAR) 7. Interagency Energy-Environment Research and Development 8. "Special" Reports 9. Miscellaneous Reports This report has been assigned to the ENVIRONMENTAL PROTECTION TECH- NOLOGY series. This series describes research performed to develop and dem- onstrate instrumentation, equipment, and methodology to repair or prevent en- vironmental degradation from point and non-point sources of pollution. This work provides the new or improved technology required for the control and treatment of pollution-sources to meet environmental quality standards. This document is available to the public through the National Technical Informa- tion Service, Springfield, Virginia 22161. ------- EPA-600/2-79-210f December 1979 STATUS ASSESSMENT OF TOXIC CHEMICALS: CADMIUM by D. R. Tierney T. R. Blackwood Monsanto Research Corporation Dayton, Ohio 45407 and R. D. Willson PEDCo-Environmental, Inc. Cincinnati, Ohio 45246 Contract No. 68-03-2550 Project Officer David L. Becker Industrial Pollution Control Division Industrial Environmental Research Laboratory Cincinnati, Ohio 45268 INDUSTRIAL ENVIRONMENTAL RESEARCH LABORATORY OFFICE OF RESEARCH AND DEVELOPMENT U.S. ENVIRONMENTAL PROTECTION AGENCY CINCINNATI, OHIO 45268 ------- DISCLAIMER This report has been reviewed by the Industrial Environmental Res.earch Laboratory - Cincinnati, U.S. Environmental Protection Agency, and approved for publication. Approval does not signify that the contents necessarily reflect the views and policies of the U.S. Environmental Protection Agency, nor does mention of trade names or commercial products constitute endorsement or recommendation for use. 11 ------- FOREWORD When energy and material resources are extracted, processed, converted, and used, the related pollutional impacts on our environment and even on our health often require that new and increasingly more efficient pollution control methods be used. The Industrial Environmental Research Laboratory - Cincinnati (lERL-Ci) assists in developing and demonstrating new and im- proved methodologies that will meet these needs both efficiently and economically. This report contains a status assessment of the air emis- sions, water pollution, health effects, and environmental signi- ficance o^jmercujq5j,.<.This study was conducted to provide a better understanding of the distribution and characteristics of this pollutant. Further information on this subject may be obtained from the Organic Chemicals and Products Branch, Industrial Pollution Control Division. Status assessment reports are used by lERL-Ci to communicate the readily available information on selected substances to government, industry, and persons having specific needs and interests. These reports are based primarily on data from open literature sources, including government reports. They are indi- cative rather than exhaustive. David G, Stephan Director Industrial Environmental Research Laboratory Cincinnati 111 ------- ABSTRACT Cadmium is produced mainly as a byproduct of zinc smelting opera- tion. Electroplating processes consume approximately 50% of the 6,045 metric tons of cadmium produced annually. It was estimated that 5,700 metric tons/yr of cadmium are released to the environ- ment from a variety of operations including ore refining, elect- troplating, fertilizer use, coal combustion, and sludge disposal. About 71% of this is in the form of landfill and 25% is in the form of air emissions. Most of this emission is not as the result of cadmium product. Major sources of cadmium emissions are nonferrous metal refining and coal combustion which respec- tively contribute 952 metric tons/yr and 235 metric tons/yr of cadmium to the atmosphere. Cadmium contamination in water is primarily from the electroplating industry which releases 160 met- ric tons/yr. Waste cadmium is deposited on land areas by the landfilling of fly ash from coal combustion and the dumping of slag resulting from steel remelting. Sewage sludge incineration and the application of phosphate fertilizers represent substan- tial, but less well-defined sources of cadmium pollution. Con- trol technology for cadmium emissions is represented by wet scrubbers, baghouses, and electrostatic precipitators. The efficiency of control exceeds 98% at ore refining facilities. Under the Federal Water Pollution Control Act, cadmium is a priority pollutant; regulatory standards will be revised by the end of 1979. A criteria document by OSHA concerning stricter regulations on cadmium is anticipated. Air pollution assessments are underway to determine appropriate standards for cadmium under the Clean Air Act. Cadmium is also a suspected carcinogen. Information should be obtained on the amount of cadmium leached into the environment from landfills, the population exposed to cadmium from industry and cigarettes, the efficiency of waste- water control technologies, and environmental levels of cadmium around major sources (i.e., coal and waste combustion and waste disposal). This report was submitted in partial fulfillment of Contract 68-03-2550 by Monsanto Research Corporation under the sponsorship of the U.S. Environmental Protection Agency. This report covers the period November 1, 1977 to December 31, 1977. The work was completed as of January 20, 1978. IV ------- CONTENTS Foreword iii Abstract iv Tables vi Conversion Factors and Metric Prefixes vii Acknowledgement viii 1. Introduction 1 2. Summary 2 3. Source Description 5 Physical and chemical properties 5 Production 6 Process description 7 Uses 7 4. Environmental Significance and Health Effects .... 12 Air emissions 12 Health effects 17 5. Control Technology 19 6. Regulatory Action 20 References 21 ------- TABLES Number Page 1 Cadmium 4 2 Physical Properties of Cadmium 5 3 Chemical Properties of Cadmium 6 4 Zinc Smelter Locations and Byproduct Cadmium Production 6 5 General Sources of Cadmium Production 7 6 Cadmium Consumption by Industry 10 7 Cadmium Chemicals and Their Producers 11 8 Sources of Cadmium Contamination 12 9 Emission Factors for Cadmium from Industrial Sources 13 10 Emission Factors for Processes Involving Cadmium. 13 11 Estimated Emission Factors for Consumptive Uses of Cadmium 14 12 Emission Factors for Cadmium from Fuel Combustion 14 13 Emission Factors for Cadmium from Waste Incineration 15 14 Cadmium Emissions 15 15 Cadmium Contamination in Land and Water 16 16 Toxicities of Cadmium Compounds 18 ------- CONVERSION FACTORS AND METRIC PREFIXES3 To convert from Degree Celsius (°C) Kilogram (kg) Kilometer2 (km2) Meter (m) Meter (m) Meter3 (m3) Meter3 (m3) Metric ton Pascal (Pa) Joule (J) Joule (J) Watt CONVERSION FACTORS to Degree Fahrenheit Pound-mass (avoirdupois) Mile2 Foot Angstrom Foot3 Gallon (U.S. liquid) Pound-mass Pound-force/inch2 (psi) Calorie (kilogram calorie) Newton-meter Calorie/second Multiply by J = 1.8 t° + 32 w 2.205 3.860 x 10-1 3.2808 1010 3.531 x 101 2.642 x 102 2.205 x 103 1.450 x 10-4 2.386 x 10-1* 1.000 0.239 Prefix Symbol Kilo Micro Milli k y m METRIC PREFIXES Multiplication factor 103 ID'3 Example 1 kg = 1 x 103 gram 1 yfi = 1 x 10"6 ohm 1 mm = 1 x 10-3 meter Standard for Metric Practice. ANSI/ASTM Designation: E 380-76% IEEE Std 268-1976, American Society for Testing and Materials, Philadelphia, Pennsylvania, February 1976. 37 pp. VI1 ------- ACKNOWLEDGEMENT This report was assembled for EPA by PEDCo-Environmental Special- ists, Inc., Cincinnati, OH, and Monsanto Research Corporation, Dayton, OH. Mr. D. L. Becker served as EPA Project Officer, and Dr. C. E. Frank, EPA Consultant, was principal advisor and reviewer. vin ------- SECTION 1 INTRODUCTION Cadmium is a toxic heavy metal that has been emitted to the environment for many years and is found in soil, water, fish, and food. Cadmium is chemically associated with zinc, copper, and lead-bearing ores and is recovered primarily in conjunction with zinc smelting. Although the toxicity of cadmium at high levels is well known, little is known about long-term exposure at levels found in air, water and fish and other food. This, coupled with the fact that cadmium accumulates in the body and is excreted extremely slowly, has raised concern over the extent of cadmium contamination in the environment. This report presents an overview of cadmium production processes and end uses, environmental significance, health effects, control technology, and present regulatory action concerning cadmium. Both the amount of cadmium released to air, water, and land by various sources and emission factors for operations involving cadmium processing and use are given. ------- SECTION 2 SUMMARY Cadmium is produced as a byproduct of nonferrous metal ore proc- essing; zinc smelter operations accounting for 76% of the avail- able metal. Cadmium production from all sources in 1974 totaled 6,045 metric tons.3 Industrial uses of cadmium include electroplating, pigment and phosphor production alloys, brazes, electronics, nickel-cadmium batteries, plastic stabilizers, and fungicides. Electroplating operations consume approximately 50% of total cadmium production. Toxic effects of cadmium in humans have been studied extensively; however, long-term chronic effects of cadmium exposure to humans are relatively unknown. Workers subjected to cadmium for a period greater than 10 yr have shown a marked decrease in respi- ratory function. The U.S. occupational standard is 0.05 mg/m3 for 8 hr of exposure to cadmium oxide dusts. Cadmium is listed as a priority pollutant for inclusion as a toxic substance under the Federal Water Pollution Control Act. Best available technology and new source and pretreatment standards for priority pollutants are to be reviewed and revised by the end of 1979. Table 1 describes sources of cadmium contamination, magnitude of emissions, and possible control. An estimated 5,700 metric tons of cadmium are released to the environment each year. About 25% of this emission goes to the air and 71% is destined as landfill. A very small portion goes to the water environment. al metric ton equals 106 grams; conversion factors and metric system prefixes are presented in the prefatory material. ------- Based upon information contained in this report, the following needs should be considered in future studies: • The amount of cadmium leached from landfills. • The population exposed to cadmium from industrial use. • The extent of exposure due to cadmium in cigarettes. • The efficiency of wastewater control technology for cadmium and its compounds. • Environmental levels of cadmium around combustion sources (i.e., coal and waste incineration). ------- TABLE 1. CADMIUM Source :admium released to environment, metric tons/yr Air Land Water Affected population Control Regulatory action Ore refining 952 Figments and phosphors 10 Plastic stabilizers 3 Alloys, brazers and electronics 2 Remelt steel 100 Fertilizer use 1 Waste incineration 36 Waste landfill Industrial waste disposal Industrial use of fungicide Coal combustion 235 Diesel and fuel oil use 36 Motor vehicle use 11 Cement plants 32 900 87 237 2,168 11 744 Unknown. Ore refining would be smaller than coal combustion or waste disposal. 160 Emissions from smelters controlled by baghouses and wet scrubbers; bag- houses, wet scrubbers, and electrostatic pre- cipitators are used in coal combustion; cadmium in' water is removed by chemical precipitation and ion exchange. Cadmium has been named a priority pollutant by EPA under the Federal Water Pollution Control Act. Cadmium oxide occupa- tional standard reduced to 0.05 mg/m3 for 8 hr period. Recommendations by Occupational Safety and Health Administra- tion to further re- strict cadmium emis- sions is anticipated. Air pollution assess- ments are underway to determine if emission or performance stand- ards under the Clean Air Act should be initiated. ------- SECTION 3 SOURCE DESCRIPTION PHYSICAL AND CHEMICAL PROPERTIES Tables 2 and 3 list physical and chemical properties of cadmium, respectively (1). TABLE 2. PHYSICAL PROPERTIES OF CADMIUM Parameter Value Atomic number Atomic weight (12C = 12.000) Melting point, °C Boiling point, °C Crystal system Lattice constant, 10~10 m Latent heat of fusion, J/kg Latent heat of vaporization, J/kg Coefficient of linear expansion, pm/(m)(°C) Capture cross section for thermal neutrons (2,220 m/s), m2/atom Electrical conductivity/ percent of International Annealed Copper Standard (IACS) 48 112.40 320.9 765 hexagonal, close-packed a = 2.9727; a = 5.606 55,308 1,200,016 29.8 2.450 ± 0.050 x 10"25 25 20°C 700°C Specific heat, J/kg <°C) 20°C 321°C to 700°C Density, metric tons/m3(°C> 8.65(25) 8.01(330 liq.) Thermal conductivity, W/m-°K (°C) 92(20) 90(100) Vapor pressure, kPa(°C) 0.1(394) 1.3(484) Viscosity, ID"3 Pas(°C) 2.37(340) 2.16(400) 6.83 x 10~z 36.8 x 10~2 230 251 7.93(400) 44(360) 13(611) 1.84(500) 7.56(700) 50(435) 53(7ll) 1.56(600) (1) Kirk-Othmer Encyclopedia of Chemical Technology, Second Edition, Volume 3. John Wiley and Sons, Inc., New York, New York, 1964. pp. 884-899. ------- TABLE 3. CHEMICAL PROPERTIES OF CADMIUM (1) Characteristic Description Valence Reactivity Corrosion resistance Solubility Divalent. Reacts with steam to form cadmium oxide and hydrogen; reacts readily with mineral acids, but slowly with organic acids; precipitates from solu- tion with metallic zinc. Excellent. Presence of sulfur oxides leads to cadmium sul- fide formation. Insoluble in alkali hydroxides. PRODUCTION Cadmium is produced primarily as a byproduct of nonferrous metal ore processing. Zinc smelter operations produced 76% of the cadmium in the United States in 1972. Table 4 (2) lists zinc smelter locations and cadmium production for each plant (2). TABLE 4. ZINC SMELTER LOCATIONS AND BYPRODUCT CADMIUM PRODUCTION (1972) (2) Plant location Zinc capacity, metric tons/yr Cadmium production, metric tons/yr Corpus Christi , TX Amarillo, TX Sauget, IL Blackwell, OK Bartlesville, OK Monaca, PA Palmer ton, PA Bunker Hill, ID TOTAL 50,000 74,000 76,000 58,000 45,000 214,000 195,000 92,000 804,000 220 327 335 255 200 941 858 406 3,542 (2) Moll, K., S. Baum, E. Capener, F. Dresch, R. Wright, G. Jones, C. Starry, and D. Starrett. Hazardous Wastes: A Risk-Benefit Framework Applied to Cadmium and Asbestos. EGU-3561, U.S. Environmental Protection Agency, Washington, D.C., September 1975. 272 pp. 6 ------- For 1974, four general sources of cadmium production are shown in Table 5 (2). TABLE 5. GENERAL SOURCES OF CADMIUM PRODUCTION (1974) (2) Cadmium produced, Source metric tons/yr Percent U.S. produced zinc ore refining Imported ore refining U.S. produced lead and copper ore refining Other sources TOTAL 1,669 2,782 186 1,408 6,045 28 46 3 23 100 PROCESS DESCRIPTION Cadmium is a byproduct of nonferrous metal ore processing primarily zinc ore. Cadmium is always found with zinc usually in a ratio of 1:1000 to 1:100. The usual form found on land, is cadmium sulfide. No specific cadmium ore is worth mining for its cadmium content alone. In a typical zinc smelter operation> zinc sulfide concentrates are preroasted, calcined, and then sent to a sintering plant. Cadmium chloride (CdCl2) and lead chloride (PbCl2) fumes from the sintering plant are separated from waste gases by a pre- cipitator (1). Cadmium is put into aqueous solution with sulfuric acid. It is then precipitated as a sponge with the addition of zinc dust. The sponge is dried in a filter press and steam dryer. Further refining of the cadmium is accomplished by a reduction furnace. Figure 1 provides a flow diagram of a typical cadmium refining process (1). Cadmium is also produced from roasted zinc ore by electrolytic refining. A block flow diagram of this process is shown in Figure 2 (1). USES Cadmium is used in many processes and products. Because it protects iron from rusting, its main use is in electroplating. Cadmium-plated automobile parts are even more resistant to rust than galvanized (zinc-coated) objects. Cadmium sulfide and cadmium telluride are used in the electronics industry to pro- duce photocells and light emitting diodes. Cadmium sulfide and cadmium sulfoselenide are used as coloring agents in filled plastics and in some paints. Cadmium stearate is a stabilizer used in plastics to add heat resistance. Cadmium metal is ------- ZINC-SULFIDE CONCENTRATES f f f i HbRKESHOHv ™ pcrz DWIGHT-LLOYD SINTERING PLANT -^\r%> _t r \\ I i I i V \ ^y f j WISHED SINTER D ZINC RETORT PLANT ZINC CHLORIDE SOLN -r-r-r^ LL DUST AA ^^N \iV \ / \ i ' i RETURN SINTER CALCIN£ PRECIP- FLUEDUST ITATOR RESIDUE DUST { | STORAGE ^ f i t CADMIUM CHLORIDE 1 WA^CCA^ AND LEAD CHLORIDE FUMES 1 1 1 SULFURICACID MIXING TANK SULFURICACID FILTER PRESS 1 IT TT * 1 1L i-L CADMIUM SPONGE STEAM 1 IMF . •. HJtL '" £ |||||I||||COTTRRLPRECIPITATOR i SOD HIM PHI OPATF tit ff WATER T lllllllll~l 1 1 1 1 1 1 1 1 f 1 ^ LEAD SULFATE TO ' CADMIUM 1 ^LEAD BLAST FURNACE SULFATE i|jl ( ZINC DUST J, PRECIPITATION TANK i ^™^~fc mmmm ^ ^ ^ — — ^-i _ DRYER 1 Kti>IIJUt MIXER BLUE POWDER /{ ^^\ •H^zfp-1-J 3| CADMIUM REDUCTION 1 1 FURNACE i METALLIC CADMIUM TO CASTING 1 RESIDUE Figure 1. Recovery of cadmium in the roasting of zinc ore (1) Kirk-Othmer Encyclopedia of Chemical Technology, Copyright (c) 1964. Reprinted by permission of John Wiley & Sons, Inc. 8 ------- HIGH-CADMIUM PRECIPITATE UNWASHED SPONGE HIGH IN ZINC FILTRATE TO ZINC PLANT LEACHING SYSTEM CAST SHAPES TO MARKET Figure 2. Electrolytic production of cadmium (1) . Kirk-Othmer Encyclopedia of Chemical Technology, Copyright (C) 1964. Reprinted by permission of John Wiley & Sons, Inc. ------- alloyed with copper which is used in the production of auto- mobile radiators. The use of cadmium in batteries is projected to increase by at least 15%/yr for the foreseeable future. Although the disposal of nickle-cadmium (Ni-Cd) batteries represents a new and growing source of cadmium release, a number of battery recycling efforts are under way, which may tend to counteract this emission source in the long run. ; Although cadmium electroplating encompasses only a small part of the entire metal finishing industry, it represents the greatest use of cadmium. Because its qualities are superior to other plating materials, using substitutes is not likely to become widespread unless it is forced by environmental regulations. The use of cadmium pigments in plastics is expected to grow because even though similary priced substitutes are available, they also possess significant toxicity problems. The use of barium-cadmium stabilizers for plastic is declining because of the availability of cheaper substitutes. Industrial uses of cadmium are given in Table 6 (2). TABLE 6. CADMIUM CONSUMPTION BY INDUSTRY (1974) (2) Cadmium consumed, Industry metric tons/yr Percent Electroplating Pigments and phosphors Plastic stabilizers Alloys, brazes, and Ni-Cd batteries Fungicides Other TOTAL electronics 2,949 1,270 907 227 181 11 500 6,045 49 21 15 3.8 3 0.2 8 100 Table 7 gives a partial listing of cadmium compounds and their producers (2). 10 ------- TABLE 7. CADMIUM CHEMICALS AND THEIR PRODUCERS (2) Barium cadmium tetraohloride tetrahydrate Barium dicadmium hexachloride pentahydrate Cadmium acetate Cadmium acetylacetonate Cadmium anthranilate Cadmium bimalate Cadmium bisulfite •Cadmium bromide Cadmium carbonate Cadmium chloride Cadmium chromate Cadmium dichromate Cadmium distearate Cadmium 2-ethylhexanoate Cadmium ferrocyanide Cadmium fluoborate Cadmium Cadmium Cadmium Cadmium Cadmium Cadmium Cadmium Cadmium Cadmium fluoride formate hydroxide iodide lactate molybdate naphthenate neodecanoate nitrate Cadmium nitrite Cadmium orange Cadmium oxide Cadmium propionate Cadmium potassium chloride Cadmium potassium cyanide Cadmium reds Cadmium salicylate Cadmium silicofluoride Cadmium stearate Cadmium succinate Cadmium sulfate Cadmium sulfide Cadmium tartrate Cadmium telluride Cadmium thiocyanate Cadmium yellows Ethylenediaminetetraacetic acid, disodium cadmium salt City Chemical Corp. City chemical Corp. Richardson-Merrell, Inc./J. T. Baker Chemicals MacKenzie Chemical Works, Inc. The Shepherd Chemical Co. Mallinckrodt, Inc./Drug and Cosmetic Chemicals City Chemical Corp. City Chemical Corp. Richardson-Merrell, Inc./J. T. Baker Chemicals Mallinckrodt, Inc./Industrial Chemicals McGean Chemical to., Inc. The Shepherd Chemical Co. W. A. Cleary Corp. Kewanee Industries, Inc./Harshaw Chemical Co. Mallinckrodt, Inc./Industrial Chemicals Richardson-Merrell, Inc./J. T. Baker Chemicals City Chemical Corp. City Chemical Corp. CPC International, Inc./s. B. Penick Unit The Shepherd Chemical Co. City Chemical Corp. Allied Chemical Corp./Specialty Chemicals C. P. Chemicals, Inc. Harstan Chemical Corp. Kewanee Industries, Inc./Harshaw Chemicals City Chemical Corp. City Chemical Corp. The Shepherd Chemical Co. Richardson-Merrell, Inc./J. T. Baker Chemicals City Chemical Corp. City Chemical Corp. The Shepherd Chemical Co. The Shepherd Chemical Co. Allied Chemical Corp./Specialty Chemicals Allied Chemical Corp./Specialty Chemicals Catalysts and Chemicals, Inc. W. A. Cleary Corp. Kewanee Industries, Inc./Harshaw Chemicals McGean Chemical Co., Inc. Richardson-Merrell, Inc./J. T. Baker Chericals The Shepherd Chemical Co. City Chemical Corp. Hercules, Inc./Coatings & Specialty Products H. Kohnstamm & Co., Inc./General Color Co. ASARCO, Inc. Richardson-Merrell, Inc./J. T. Baker Chemicals The Shepherd Chemical Co. City Chemical Corp. City Chemical Corp. Hercules, Inc./Coatings & specialty Products H. Kohnstamm & Co., Inc./General Color Co. SCM Corp./Chemical And Metallurgical Division Smith Chemical and Color Co., Inc. City Chemical Corp. City Chemical Corp. Dart Industries, Inc./Synthetic Products Diamond Shamrock Corp./Process Chemicals Div. The Norac. Co., Inc./Mathe Division Witco Chemical Corp./Organics Division Mallinckrodt, Inc./Industrial Cheiricals Kewanee Industries Inc./Harshaw Chemicals Richardson-Merrell, Inc./J. T. Baker Chemicals ASARCO, Inc. Eagle-Picher Industries, Inc./Electronics Gen. Telephone & Electronics Corp./GTE Sylvania City Chemical Corp. City Chemical Corp. Eagle-Picher Industries Inc./Electronics Division Thiokol Corp./Ventron, Subsidiary/Alfa Products City Chemical Corp. Hercules, Inc./Coatings & Specialty Products H. Kohnstamm & Co., Inc./General Color Division SCM Corp./Chemical and Metallurgical Division Smith Chemical and Color Co., Inc. City Chemical Corp. Jersey City, NJ Jersey City, NJ Phillipsburg, NJ Central Islip, NY Cincinnati, OH St. Louis, MO Jersey City, NJ Jersey City, NJ Phillipsburg, NJ St. Louis, MO Cleveland, OH Cincinnati, OH Somerset, NJ Cleveland, OH St. Louis, MO Phillipsburg, NJ Jersey City, NJ Jersey City, NJ Newark, NJ Cincinnati, OH Jersey City, NJ Marcus Hook, PA Sewaren, NJ Brooklyn, NY Cleveland, OH Jersey City, NJ Jersey City, NJ Cincinnati, OH Phillipsburg, NJ Jersey City, NJ Jersey City, NJ Cincinnati, OH Cincinnati, OH Buffalo, NY Marcus Hook, PA Louisville, KY Somerset, NJ Cleveland, OH Cleveland, OH Phillipsburg, NJ Cincinnati, OH Jersey City, NJ Glenn Palls, NY Newark, NJ Denver, CO Phillipsburg, NJ Cincinnati, OH Jersey City, NJ Jersey City, NJ Glenn Palls, NY Newark, NJ Baltimore, MD Jamica, NJ Jersey City, NJ Jersey City, NJ Cleveland, OH Cedartown, GA Lodi, NJ Perth Amboy, NJ Cleveland, OH Celveland, OH Phillipsburg, NJ Denver, CO Miami, OK Towanda, PA Jersey City, NJ Jersey City, NJ Miami, OK Quapaw, OK Danvers, MA Jersey City, NJ Glenn Falls, NY Newark, NJ Baltimore, MD Jamica, NY Jersey City, NJ 11 ------- SECTION 4 ENVIRONMENTAL SIGNIFICANCE AND HEALTH EFFECTS Cadmium is widespread in the environment. Emissions from produc- tion and use of the metal are a small part of the total cadmium emissions. This is because the cadmium in many ores is not re- covered as a product. One estimate for emissions from cadmium production and consumption was made by EPA in 1974, as shown in Table 8. About 1,800 metric tons of the 6,045 metric tons con- sumed were immediate sources of environmental contamination. The remaining cadmium may or may not become an environmental contami- nant. This will depend on the effectiveness of waste disposal practices, the extent of secondary cadmium recovery and the estab- lishment of future environmental regulations concerning cadmium. TABLE 8. SOURCES OF CADMIUM CONTAMINATION (2) (metric tons/yr) ~ Source Air Water Solid Total Extraction, refining, and production 102 7 250 359 Industrial conversion (plating, pigments, batteries, etc.) 15 8 102 125 Consumption and disposal (excluding scrap proc- essing and tire wear) 34 0 460 494 Inadvertant sources (phophate fertilizers, sludge disposal, etc.) 151 10 720 881 TOTAL 302 25 1,532 1,859 AIR EMISSIONS The emissions of cadmium from various industrial and commerical operations have been studied extensively. Table 9 shows esti- mates of cadmium release from various metallurgical refining processes. Table 10 gives emission factors for industrial processes involving cadmium, and Table 11 contains estimated 12 ------- TABLE 9. EMISSION FACTORS FOR CADMIUM FROM INDUSTRIAL SOURCES Source Emission factor, g/kg Mining of zinc-bearing ore 0.00053 8 Zinc smelters 1.0 Copper smelters 0.4^ c Lead smelters 0.1 Cadmium refining units 13 e Secondary copper 2 Secondary lead 0.0002 Steel scrap (galvanized metal) 0.001^ Cement plants: , Dry process 0.0002fj Wet process 0.0001 g/kg of zinc. eg/kg of copper scrap. g/kg of copper produced. g/kg of lead produced. g/kg of lead produced. g/kg of steel produced. g/kg of cadmium produced. g/kg of feed. TABLE 10. EMISSION FACTORS FOR PROCESSES INVOLVING CADMIUM Emission factor, g/kg of Source cadmium charged Pigments 8 Plastic stabilizers 3 Alloys and solders 5 Batteries (Ni-Cd) 1 Miscellaneous (x-ray screens cathode ray tubes, nuclear reactor components, etc.) 1 emission factors for consumption of cadmium-containing end products. Table 12 and 13 give emission factors from fuel combustion and waste incineration, respectively. 13 ------- TABLE 11. ESTIMATED EMISSION FACTORS FOR CONSUMPTIVE USES OF CADMIUM Source Emission factors Rubber tire wear, g/km driven 0.003 Fungicides, g/m3 applied fungicide 20 Superphosphate fertilizers, g/kg applied fertilizer 0.0001 Motor oil consumption, g/103 km driven 0.0006 Cigarettes, yg/20 cigarettes smoked 16 TABLE 12. EMISSION FACTORS FOR CADMIUM FROM FUEL COMBUSTIONS CadmiumEmission Source content, ppm factor Heating oil (residual assumed) 0.4 to 0.5 4 to 0.05 Diesel oil 0.07 to 0.1 0.09 to 0.073 Foreign No. 6 residual fuel oil: Virgin Islands 5 5 Virgin Islands (different oil fields) <0.4 Curacao, NA 44 Trinidad 3 3 Venezula <0.4 Coal, power plant: Kansas 0.1 Coal, power plant: Michigan 0.5 g/m3 of oil consumed. g/metric ton of coal burned. NOTE: Blanks indicate cadmium content is below detection limits. 14 ------- TABLE 13. EMISSION FACTORS FOR CADMIUM FROM WASTE INCINERATION Emission factor, Source g/kg of waste Sewage sludge incinerators: Multiple hearth 0.004 Fluidized bed 0.0002 Municipal incinerator: Refuse only 0.0004 Refuse and sludge 0.0003 Overall value for un- controlled solid waste incineration (municipal) 0.0002 Lubricating oil 0.2a ag/m3 of oil. In Table 14, the mass of cadmium air emissions from all types of sources are summarized (2). Compared to Table 10, over nine times as much cadmium is estimated to be emitted from all ore refining than from cadmium-producing ore refining alone. TABLE 14. CADMIUM EMISSIONS (2) Mass of emissions, Source metric tons/yr Ore refining (zinc, copper, and lead) 952 Pigments and phosphors 10 Plastic stabilizers 3 Alloys, brazes, and electronics 2 Remelt steel 100 Waste incineration 36 Fertilizer use 1 Coal combustion 235 Diesel and fuel, oil use 36 Motor vehicle use 11 Cement plants 32 TOTAL 1,418 Land and Water Contamination Water pollution due to smelter operations has been studied ex- tensively by EPA; cadmium discharge was found to vary from 15 ------- 0.05 g/m3 to 33 g/m3. Application of effluent limitation guide- lines published in 1975 is expected to reduce cadmium pollution of wastewater from all smelter operations to acceptable levels. Perhaps the most significant source of water-borne cadmium pollution is the estimated 20,000 electroplating shops through- out the country which contribute to the 160 metric tons/yr of cadmium released into the water. Table 15 gives the amounts of water and land contamination due to cadmium (2). TABLE 15. CADMIUM CONTAMINATION IN LAND AND WATER (2) (metric tons/yr) Source Land Water Industrial use of fungicide 11 Industrial waste disposal - 160 Waste incineration 237 Waste landfill 2,168 Kernelt steel 900 Fertilizer use 87 Coal combustion: Bottom ash and slag 245 Electrostatic precipitators 499 TOTAL 4,147 160 Not applicable. Population Exposed Cadmium can impact people in a number of ways. Both airborne and waterborne cadmium contribute to an increased concentration of cadmium in soil. In nonindustrialized areas, cadmium in soil is generally less than 1 ppm. The concentration around some localized cadmium point sources reaches 50 ppm or higher. Plants and fish act as bioconcentration media, providing foodstuffs with sometimes alarmingly high cadmium levels. The theoretical models of uptake and excretion of cadmium by humans suggest that the biological half-life is between 15 yr and 25 yr. Persons may be exposed to high cadmium concentrations in urban areas where industrial consumers of cadmium are usually located such as plating operations, battery manufacture, and pigments production. Cadmium in effluents from these plants, when bio- accumulated in plants and fish, pose a health hazard through a contaminated food chain. Waste incineration and coal combustion are operations which expose a large population to low levels of cadmium compounds. The extent and level of this exposure is unknown. Populations affected around ore refining operations are generally small since the ore is usually processed near the mine 16 ------- in rural areas. A large portion of the U.S. population may be exposed to cadmium in tobacco which is released as cadmium oxide upon combustion in cigarettes (3). HEALTH EFFECTS Cadmium taken orally by humans in the range of 14.5 mg to 326 mg causes nausea and vomiting but not mortality (4). The ingestion of cadmium salts induces salivation, choking, diarrhea, vertigo, and unconsciousness (4). Studies have shown that workers exposed to low levels of cadmium exhibited deterioriated respiratory, functions after only several years of exposure (4). The normal exposure to cadmium in the environment is not to the metal but rather to cadmium compounds. Selected toxicities for suspected carcinogens containing cadmium compounds are given in Table 16 (5). The 8-hr time-weighted average Threshold Limit Value (TLV®) for cadmium oxide in air is 0.05 mg/m3, while the metal dust has a TLV of 0.2 mg/m3 (6). (3) Anderson, D. Emission Factors for Trace Substances. EPA-450/2-73-001, U.S. Environmental Protection Agency, Research Triangle Park, North Carolina, December 1973. 80 p. (4) Fasset, D. W. The Metals (Excluding Lead). In: Industrial Hygiene and Toxicology, Chapter XXVI, F. A. Patty, ed. Interscience Publishers, New York, New York, 1962. pp. 1013-1016. (5) Suspected Carcinogens. A Subfile of the NIOSH Toxic Sub- stance List. H. E. Christensen and T. T. Luginbyhl, eds. NIOSH 75-188, U.S. Department of Health, Education, and Welfare, Rockville, Maryland, June 1975. 342 pp. (6) TLV's, Threshold Limit Values for Chemical Substances and Physical Agents in the Workroom Environment with Intended Changes for 1975. American Conference of Governmental Industrial Hygienists, Cincinnati, Ohio, 1975. 97 pp. 17 ------- TABLE 16. TOXICITIES OF CADMIUM COMPOUNDS (5) Compound Cadmium oxide Cadmium chloride Lethal inhalation concentration , mg/m3 500 700 4,000a 2,500a 320 8C Animal Rat Mouse Dog Rabbit Dog Dog Percent kill 50 50 50 50 90 10-min exposure. 'Lowest single dose observed not to cause death. % '30-min continuous exposure. 18 ------- SECTION 5 CONTROL TECHNOLOGY Control technology exists for reducing air and water pollution by cadmium from industrial processes. Other processes which permit large amounts of cadmium to enter the environment are not as easily controlled; e.g., cadmium in sewage sludge and cadmium as a contaminant in superphosphate fertilizers. The most common methods of removing cadmium from smelter flue gases are baghouses and wet scrubbers. Efficiencies of 99% to 99.8% have been reported. Since cadmium collected can be separated from other constituents and sold, there is no techno- logical barrier in controlling smelter operations; however, dis- posal still may be a problem. In recycling cadmium-bearing scrap, the iron and steel industry uses baghouses, wet and dry electrostatic precipators, and wet scrubbers to control fine particulate emissions. Efficiencies of 98% to 99.9% are reported for various processes. The resulting flue dust is usually disposed in landfill operations, where the cadmium may leach-into the water table. Dissolved cadmium in water may be removed by chemical precipi- tation, ion exchange, solvent extraction, or electrolytic deposition (7). Cadmium in the form of suspended particulate may be removed by settling ponds or thickeners (7). The effi- ciencies of these control technologies for cadmium are unknown. (7) Scientific and Technical Assessment Report on Cadmium. EPA-600/6-75-003, U.S. Environmental Protection Agency, Research Triangle Park, North Carolina, July 1975. 69 pp 19 ------- SECTION 6 REGULATORY ACTION Under the Federal Water Pollution Control Act, as amended, the EPA has classified cadmium as a priority pollutant for study. Promulgation of new effluent standards for various industries may result. Best available technology and new source and pretreat- ment standards are to be reviewed and revised by the end of 1979. Water quality criteria will also be developed by mid-1978 for priority pollutants. The U.S. occupational standard for 8 hr of exposure has been reduced to 0.05 mg/m3 for cadmium oxide dusts (6). A criteria document recommending tightening the Occupational Safety and Health Administration (OSHA) controls is anticipated (8). An air pollution assessment on cadmium has been underway to determine if emission or performance standards under the Clean Air Act should be developed: Richard Johnson, EPA/OAQPS, 919-688-8146, X-501 (8). (8) Identification of Selected Federal Activities Directed to Chemicals of Near-Term Concern. EPA-560/4-76-007, U.S. Environmental Protection Agency, Washington, D.C., September 1976. 21 pp. 20 ------- REFERENCES 1. Kirk-Othmer Encyclopedia of Chemical Technology, Second Edition, Volume 3. John Wiley and Sons, Inc., New York, New York, 1964. pp. 884-899. 2. Moll, K., S. Baum, E. Capener, F. Dresch, R. Wright, G. Jones, C. Starry, and D. Starrett. Hazardous Wastes: A Risk-Benefit Framework Applied to Cadmium and Asbestos. EGU-3561, U.S. Environmental Protection Agency, Washington, D.C., September 1975. 272 pp. 3. Anderson, D. Emission Factors for Trace Substances. EPA-450/2-73-001, U.S. Environmental Protection Agency, Research Triangle Park, North Carolina, December 1973. 80 p. 4. Fasset, D. W. The Metals (Excluding Lead). In: Industrial Hygiene and Toxicology, Chapter XXVI, F. A. Patty, ed. Interscience Publishers, New York, New York, 1962. pp. 1013-1016. 5. Suspected Carcinogens. A Subfile of the NIOSH Toxic Sub- stance List. H. E. Christensen and T. T. Luginbyhl, eds. NIOSH 75-188, U.S. Department of Health, Education, and Welfare, Rockville, Maryland, June 1975. 342 pp. 6. TLV's, Threshold Limit Values for Chemical Substances and Physical Agents in the Workroom Environment with Intended Changes for 1975. American Conference of Governmental Industrial Hygienists, Cincinnati, Ohio, 1975. 97 pp. 7. Scientific and Technical Assessment Report on Cadmium. EPA-600/6-75-003, U.S. Environmental Protection Agency, Research Triangle Park, North Carolina, July 1975. 69 pp. 8. Identification of Selected Federal Activities Directed to Chemicals of Near-Term Concern. EPA-560/4-76-007, U.S. Environmental Protection Agency, Washington, D.C., September 1976. 21 pp. 21 ------- TECHNICAL REPORT DATA (Please read Instructions on the reverse before completing) 1. REPORT NO. EPA-600/2-79-210f 3. RECIPIENT'S ACCESSION NO. 4. TITLE AND SUBTITLE Status Assessment of Toxic Chemicals: Cadmium 5. REPORT DATE December 1979 issuing date 6. PERFORMING ORGANIZATION CODE 7. AUTHOR(S) T.R. Blackvood, D.R. Tierney R.D. Willson 8. PERFORMING ORGANIZATION REPORT NO 9. PERFORMING ORGANIZATION NAME AND ADDRESS Monsanto Research Corp. PEDCo Environmental, Inc. 1515 Nichols Road lll+99 Chester Road Dayton, Ohio U5li07 Cincinnati, Ohio U52U6 10. PROGRAM ELEMENT NO. 1AB60U 11. CONTRACT/GRANT NO. 68-03-2550 12. SPONSORING AGENCY NAME AND ADDRESS Industrial Environmental Research Lab. Office of Research and Development U.S. Environmental Protection Agency Cincinnati, Ohio 1*5268 - Cinn, OH 13. TYPE OF REPORT AND PERIOD COVERED Tn.Rk Final 11 /77-1 P/77 14. SPONSORING AGENCY CODE EPA/600/12 15. SUPPLEMENTARY NOTES lERL-Ci project leader for this report is Dr. Charles Frank, 513-68U-HU81 16. ABSTRACT The processing, uses, and properties of cadmium are discussed in the report. The effects, major sources, and amounts of cadmium pollutant are listed, along with .the control technology currently available. Regulatory actions to deal with the cadmium pollution problem are explained, and areas requiring further study are identified. 7. KEY WORDS AND DOCUMENT-ANALYSIS DESCRIPTORS b.lDENTIFIERS/OPEN ENDED TERMS C. COSATI Field/Group Cadmium, metals, transition metals, cadmium isotopes Zinc, smelting, electro- plating, nonferrous meta . refining, coal combustio:i 68A 68D 68G 8. DISTRIBUTION STATEMENT Release to public 19. SECURITY CLASS (This Report) Unclassified 21. NO. OF PAGES 30 20. SECURITY CLASS (This page) Unclassified 22. PRICE EPA Form 2220-1 (Rev. 4-77) PREVIOUS EDITION is OBSOLETE ' 22 A U.S. GOVERNMENT PRINTING OFFICE 1980-657-146/5511 ------- |