------- Inspector General Division Conducting the Audit: Mid-Atlantic Division Philadelphia, PA Program Offices Involved: Hazardous Waste Management Division Philadelphia, PA Environmental Assessment and Protection Division Philadelphia, PA ------- UNITED STATES ENVIRONMENTAL PROTECTION AGENCY e° S7i OFFICE OF THE INSPECTOR GENERAL MID-ATLANTIC DIVISION 841 Chestnut Building Philadelphia, Pennsylvania 19107-4431 (215) 566-5800 March 27, 1 997 MEMORANDUM SUBJECT: Final Report of Audit on Region 3 Superfund Field Sampling Activities Audit Report Number E1SKF6-03-01 04-7 1001 40 FROM: Carl A. Jannetti Divisional Inspector General for Audit (3AIOO) TO: W. Michael McCabe Regional Administrator (3RAOO) Attached is our audit report on Region 3 Superfund Field Sampling Activities. The overall objectives of this audit Were to determine whether the Region: (1) established adequate quality assurance and quality control procedures over environmental data; (2) properly reviewed and approved sampling and analysis plans; and (3) appropriately trained Remedial Project Managers. This report contains important findings and recommendations. This audit report contains findings that describe problems the Office of the Inspector General (DIG) has identified and corrective actions the OIG recommends. This audit report represents the opinion of the QIG. Final determinations on matters in this audit report will be made by EPA managers in accordance with established EPA audit resolution procedures. Accordingly, the findings contained in this audit report do not necessarily represent the final EPA position, and are not binding upon EPA in any enforcement proceeding brought by EPA or the Department of Justice. ACTION REQUIRED In accordance with EPA Order 2750, you as the action official are required to provide this office a written response to the audit report within 90 days. Your response should address all recommendations, and include milestone dates for corrective actions planned but not completed. ------- We have no objection to the release of this report to the public. Should you have any questions about this report, please contact Michael Wall at 215-566-5800. Attachment ------- EXECUTIVE SUMMARY PURPOSE BACKGROUND The purpose of this audit was to determine if Region 3: • Established adequate quality assurance and quality control procedures over environmental data. • Properly reviewed and approved sampling and analysis plans. » Appropriately trained Remedial Project Managers. Each year hundreds of millions of dollars are spent on the collection of sampling data. Because the success of environmental projects depends on the reliability of this data, EPA requires that it be monitored and measured, i.e., undergo quality assurance. Thus, the Agency issued EPA Order 5360.1, dated April 3, 1984, entitled Policy and Program Requirements to Implement the Mandatory Quality Assurance Program. This Order required each region to develop a Quality Management Plan to govern regional quality assurance activities, and directed that the Office of Research and Development review each regional plan for approval. Such plans are important because they serve as the framework for applying quality assurance and quality control procedures to environmental data operations. In effect, they are the first step in the process of implementing a comprehensive and effective quality assurance system. Samples collected under the Superfund program are governed by the National Oil and Hazardous Substances Pollution Contingency Plan (HCP) as found in 4CXCFR 300. The NCP requires the development of a site-specific sampling and analysis plan (SAP) made up of a field sampling plan and a quality assurance project plan. The purpose of the SAP is to determine: (1) the number, type, and location of the samples to be collected; (2) the type of analysis the samples will undergo; and, (3) the objectives, Rppprt No. E1SKF6-03-0104-7100140 ------- RESULTS-IN-BRIEF RECOMMENDATIONS REGION 3 RESPONSE organizations, functions, and quality control activities to be involved. The SAPs we reviewed had been submitted for the Region's approval by the parties responsible for cleaning the sites, and were generally the result of legal agreements between these parties and the Government. Regional Remedial Project Managers (RPMs) are responsible for reviewing and approving the SAPs. According to the NCP these individuals are to be properly trained to carry out their duties in a legally and technically sound manner. In addition, the Office of Solid Waste and Emergency Response requires the regions to document that the RPMs have received all mandatory training. Over a 12-year period, until August 1996, Region 3 did not comply with an Agency requirement to assemble a Quality Management Plan, because it was deemed a low priority by regional personnel. Region 3 personnel did not document their review of SAPs used to conduct remedial investigations and feasibility studies at Superfund sites. Region 3 RPM training records were inaccurate, and RPMs did not attend all mandatory training courses. Specifically, the records maintained by the regional Human Resources Management Branch failed to show what training courses the RPMs had attended. Also, 5 of the 10 RPMs we interviewed had not attended all required courses. We recommend the Region 3 Administrator: (1) fully implement the Quality Management Plan; (2) require RPMs to sign and date SAPs as evidence of their approval; and, (3) ensure that RPMs attend all mandatory training courses. In regard to the SAPs, the Region stated that it agrees and will include procedures to ensure that the site file clearly reflects the review and approval status of the SAP documents. The Region will examine procedures to ensure that documents are signed and final approved document Report No. E1SKF6-03-0104-7100140 ------- dates are confirmed. In regard to training records, the Region indicated the reconciliation process has begun. OIG EVALUATION During the exit conference, Superfund personnel indicated that the Region will implement new procedures to sign and date the SAP documents. The action planned by the Region for reconciling the RPM training records appears to meet the intent of our recommendations. iii Report No. E1SKF6-03-0104-7100140 ------- [This page was intentionally left blank] iv Report No. E1SKF6-03-0104-7100140 ------- TABLE OF CONTENTS EXECUTIVE SUMMARY . . . ........... i CHAPTER 1 1 INTRODUCTION 1 PURPOSE 1 BACKGROUND . 1 Agency Quality Assurance Policy 1 Region 3 Quality Assurance 2 Sampling and Analysis Plans 2 Training Requirements 3 SCOPE AND METHODOLOGY 4 PRIOR AUDIT COVERAGE , . . 6 CHAPTER 2 . / 7 QUALITY ASSURANCE MUST BE EMPHASIZED . 7 Absence of Region 3 Quality Management Plan . 8 Status of Quality Management Plan at Time of Audit ; .... 10 CONCLUSION .'..-... 10 RECOMMENDATIONS . - .11 REGION 3 RESPONSE AND OIG EVALUATION 11 CHAPTER 3 13 THE SAP REVIEW PROCESS IS INCOMPLETE 13 Region 3 Review Process 13 Rationale for Not Signing SAPs 13 CONCLUSION . 15 RECOMMENDATIONS 15 REGION 3 RESPONSE AND OIG EVALUATION 16 CHAPTER 4 17 . TRAINING RECORDS SHOULD BE MORE PRECISE 17 RECOMMENDATIONS 18 REGION 3 RESPONSE AND OIG EVALUATION 18 APPENDIX A - REGION'S RESPONSE TO DRAFT REPORT . 19 APPENDIX B - DISTRIBUTION '. 27 Report No. E1SKF6-03-0104-7100140 ------- [This page was intentionally left blank] Report No. E1SKF6-03-0104-7100140 ------- CHAPTER 1 INTRODUCTION PURPOSE BACKGROUND Agency Quality Assurance Policy The purpose of this audit was to determine if Region 3: • Established adequate quality assurance and quality control procedures over environmental data. • Properly reviewed and approved sampling and analysis plans. • Appropriately trained Remedial Project Managers. Many Superfund decisions require the collection and evaluation of site-specific environmental data. Major activities associated with acquiring this data include planning, sample collection and analysis, and data quality assessment. EPA policy requires the development and implementation of quality assurance (QA) programs to ensure that these activities generate data of known quality. The overall goal of a QA program is to measure and minimize systematic sources of error and to monitor conditions of sampling, storage, and transport. EPA Order 5360.1 entitled, Policy and Program Requirements to Implement the Mandatory Quality Assurance Program, established mandatory QA requirements for Agency environmental data collection activities. The National Oil and Hazardous Substances Pollution Contingency Plan (NCP) mandated specific Superfund QA requirements. Both of these documents emphasize two requirements. First, environmental data must be of known quality, i.e., all components associated with its derivation are to be thoroughly documented and reviewed. Second, QA plans that are based on generic or site-specific procedures are necessary in order to fulfill the first requirement. 1 Report No. E1SKF6-03-0104-7100140 ------- Region 3 Quality Assurance Sampling and Analysis Plans In 1994, the Office of Research and Development (ORD) directed its Quality Assurance Division to initiate a management assessment program. This Division oversees the Agency's Quality Assurance program by conducting Management System Reviews (MSRs) in each major Agency component (including the Regional Offices) every three or four years. The MSRs are independent assessments of management's quality assurance practices and address the effectiveness of management controls in regard to: • Achieving and assuring data quality, • The adequacy of resources and personnel devoted to QA functions, • The effectiveness of training, and • The applicability of data quality requirements. In August 1994, ORD conducted an MSR of Region 3 and found that: (a) the Region did not have a Qifality Management Plan; and, (b) although the quality assurance performed by the laboratory in Annapolis, Maryland was good, the quality assurance performed by the rest of the Region was sporadic at best. In January 1995, the MSR team issued its report, which recommended that Region 3 prepare and implement a Quality Management Plan. However, the Region did not respond to the report. Samples collected under the Superfund program are governed by the NGP as found in 40 CFR 300. The NCP requires the development of a site-specific sampling and analysis plan (SAP) made up of a field sampling plan and a quality assurance project plan. The purpose of the SAP is to determine: (1) the number, type, and location of the samples to be collected; (2) the type of analysis the samples will undergo; and, (3) the objectives, organizations, functions, and quality control activities to be involved. The SAP ensures that sampling data collection activities will be comparable to, and compatible with, previous data collection activities performed at the site while providing a mechanism for planning and approving field activities. The Report No. ElSKp6-03-0104-7100140 ------- plan also serves as a basis for estimating costs of field efforts for inclusion in the work plan. The SAPs describe each project objective in detail. This is usually achieved by describing the specific decisions to be made with the data and involving the decision-maker from the beginning. The plan should include a description of the monitoring network, the locations where samples will be collected, the sampling frequency, the types of analyses for each sample, and the rationale for the design. All factors that will influence the eventual decision should, to the extent practical, be evaluated and specified at the beginning of the process. The SAPs are prepared by contractors working for the parties responsible for cleanup of the sites and are to be reviewed and approved by EPA. Training EPA Order 3500.1 requires all inspectors, including Requirements Remedial Project Managers (RPMs), to meet mandatory training requirements. RPMs currently meet inspector training requirements by: • Completing the 40-hour Health and Safety training offered in all Regions, followed by annual 8-hour refresher courses; and, • Attending program specific courses such as the Fundamentals of Superfund, Remedial Process,, and Enforcement Process. In addition, the Office of Solid Waste and Emergency Response (OSWER) Directive 9285.9:06 requires that RPMs attend Community Relations in Superfund: Basic Concepts and Skills for Response Staff. OSWER Directive 9285.9-05, entitled Mandatory Training Requirements for OSCs and RPMs, requires RPMs to complete an 80-hour annual training requirement, which must be tracked for reporting purposes. Regions are to track RPM training by using a Standard Form 182 and should ensure that these forms are submitted to the Human Resources Management Branch for entry into the Agency's training data base. Report No. E1SKF6-03-0104-7100140 V ------- SCOPE AND We performed this audit according to the Government METHODOLOGY Auditing Standards (1994 Revision) issued by the Comptroller General of the United States as they apply to program audits. Our review included tests of the program records and other auditing procedures we considered necessary. To accomplish our objectives we reviewed records and interviewed officials at: Region 3 offices in Philadelphia, Pennsylvania and in Annapolis, Maryland; and at ORD's Quality Assurance Division in Washington, D.C. and in Edison, New Jersey, fn Region 3, we focused primarily on the Environmental Assessment and Protection Division, the Hazardous Waste Management Division, the Human Resources Management Branch, and the Central'Regional Laboratory in Annapolis, Maryland. We reviewed EPA orders, directives, regulations, and various policies and procedures related to quality assurance, Superfund field sampling, and Remedial Project Manager training. We also reviewed the Region 3 Quality Management Plan and the ORD Management System Review reports. While aj ORD, we interviewed the Director of the Quality Assurance Division regarding the development of Regional Quality Management Plans and the SAP review process. While at the Central Regional Laboratory, we interviewed the Quality Assurance Team's Leadership Coordinator regarding Region 3's Quality Assurance Program, Quality Management Plan, and SAP review process. To further evaluate the SAP process we judgmentally selected files from the Hazardous Waste Management Division for 13 sites that had remedial investigations and feasibility studies performed between fiscal years 1993 and 1995. These files contained 21 SAP documents and correspondence from the RPMs, Agency QA personnel, and the parties responsible for site cleanup. Due to the complexity of the files, we obtained technical assistance from our Engineering and Science Staff. We also interviewed 10 of the 42 regional RPMs. 4 Report No. E1SKF6-03-0104-7100140 ------- On October 16, 1996, we visited a Superfund site in Emmaus Borough, Pennsylvania., Several wells at the facility had been used for the disposal of various wastes, including waste water from copper and zinc plating. We observed sample collection from groundwater monitoring wells at two off-site locations. We noted that the sampling team followed appropriate protocols for measuring, bailing, and sampling groundwater from the wells, and that the samples were collected and documented in accordance with the SAP. On October 28, 1996, we visited a second Superfund site in Baltimore, Maryland. This 9.7 acre site had been used for disposal and burning of a variety of wastes, including hazardous materials. We observed soil sampling and the installation of groundwater monitoring wells and concluded that the work followed appropriate protocols specified in the SAP. We evaluated training by reviewing training records for 10 RPMs. These records were obtained from OSWER in EPA Headquarters and from Region 3's Human Resources Management Branch, Hazardous Waste Management Division, Safety and Health Manager, as well as from the RPMs themselves. We interviewed the Region 3 Training Officer, the former Hazardous Waste Management Division Training Coordinator, the Regional Safety and Health Manager, the RPMs, and representatives from OSWER's Technology Innovation Office. Our audit disclosed several areas needing improvement that are discussed in Chapters 2, 3, and 4. We recommended that the Region implement the Quality Management Plan. We also recommended that RPMs be required to sign and date SAPs as evidence of their approval and that RPMs attend all mandatory training courses. We reviewed internal'controls and procedures specifically related to our objectives. However, we did not review the internal controls associated with the input and processing of information into the Human Resources Management Branch's training data base or any other automated records system. The controls reviewed included: EPA's Federal 5 Report No. E1SKF6-03-0104-7100140 ------- Managers' Financial Integrity Act Reports for Fiscal Years 1992 through 1995; the Management System Review reports produced by ORD; SAP review and approval procedures; the Quality Management Plan; and, the record keeping practices of the Human Resources Management Branch. Our survey began on January 10, 1996 and ended on March 28,N1996. As a result of the survey, we initiated an in-depth review on March 28, 1996. We completed fieldwork by November 27, 1996 and issued position papers to obtain a preliminary response to the issues in this report. We received the Region's response on December 23, 1996. We issued a draft report on January 23, 1997, with a response due by February 24, 1997. Region 3 received two time extensions and provided a response on March 20, 1997. After evaluating this response we made minor modifications; however, our position remains unchanged on the major issues discussed in this report. An exit conference was held on March 21, 1997. At the exit conference, Superfund personnel indicated that the Region will implement new procedures that would comply with our recommendations in regard to the SAP approval process. The RPMs will indicate approval by signing and dating final SAP documents and labeling these documents as "Final." These actions, if included in the Region's official response to this audit report would correct the issues noted in Chapter 3. The comments by Region 3, as well as our evaluation of these comments, are presented at the end of each chapter. The Region's complete response is included in Appendix A. PRIOR AUDIT EPA DIG Special Report (E1SKG4-08-0045-5400034) issued COVERAGE on January 27, 1995 discussed weaknesses found in Region 8's field sampling activities. Region 8 needed to strengthen pre-field sampling controls, better train RPMs, and ensure an appropriate level of oversight at Superfund sites. Report No. E1SKF6-03-0104-7100140 ------- CHAPTER 2 QUALITY ASSURANCE MUST BE EMPHASIZED Over a 12-year period, Region 3 did not comply with an Agency requirement to assemble a Quality Management Plan, because it was deemed a low priority by regional personnel. Such plans are important however, because they serve as the framework for applying quality assurance and quality control procedures to environmental data operations. In effect, they are the first step in the process of implementing a comprehensive and effective quality assurance system. On April 3, 1984, the Agency issued Order 5360.1, Policy and Program Requirements to Implement the Mandatory Quality Assurance (QA) Program^ The purpose of the Order was to address data collected across the spectrum of EPA programs. Specifically, the Order required each EPA organization that conducted environmentally-related measurements to develop and implement a Quality Management Plan. These plans were to describe the responsibilities and controls to be used to design, implement, and assess quality assurance programs related to the collection and use of environmental data. Because EPA obtains such data primarily by taking samples of water, soil, air, and other materials, and then having the samples analyzed in a laboratory, any weaknesses in the sampling or -analysis procedures can result in data that is of insufficient quality or fhat is unsupportable. The Order also directed EPA's Office of Research and Development (ORD) to approve each organization's plan, as well as to oversee the implementation of the individual quality assurance programs. Unfortunately, ORD had no enforcement power to assure that individual Agency components complied. Report No. E1SKF6-03-0104-7100140 ------- Absence of Region 3 The Regional Administrators have overall responsibility for Quality Management quality assurance within their organizations. In Region 3, Plan the responsibility for developing the overall regional Quality Management Plan was delegated to the Environmental Assessment and Protection Division and to the Regional Quality Assurance Officer. These in turn were responsible for monitoring the development of individual plans by regional divisions and program offices. In theory then, the Region employed a decentralized approach to quality assurance, requiring each of its components to develop their own unique plans, presumably to be assembled into an overall regional Quality Management Plan. In fact however, such plans for the most part did not exist; other than the Superfund Program, no regional component had an approved plan. During the 12 years between 1984 and 1996, Region 3 was the only regional office never to have had an approved organization-wide Quality Management Plan. Although ORD repeatedly reported this deficiency to Region 3 management, the response was always the same, i.e., the Plan was being developed. Apparently the Region was being somewhat less than forthright, for according to ORD: ... for 15 years Region 3 had a unique personality- driven quality assurance program .... The Region's quality assurance program has been people expecting others to do the work. Management never forced the issue of a Quality Management Plan. In fiscal years 1992-1995, the Agency reported its environmental data quality as a material weakness in its Federal Managers' Financial Integrity Act Report to the President. Even though the Agency weakness resulted, in part, because of the Region's lack of an approved plan, the Region still declined to assemble the Quality Management Plan. However, as seen in the chart following, the Region repeatedly committed to do so. 8 Report No. E1SKF6-03-0104-7100140 ------- December 1991 Region Commits Plan for June 1992 June 1992 Region Commits Plan for September 1992 November 1993 Region Commits Plan for December 1993 March 1994 July 1995 Region Submits Draft Plan Rejected No Plan Region Commits Plan for April 1996 March 1996 Region Commits Plan for June 1996 August 1996 Region Submits Revised Draft In August of 1994, ORD conducted a Management System Review of the Region and concluded that although the quality assurance performed by the laboratory in Annapolis, Maryland was good, the quality assurance performed by the rest of the Region was sporadic at best. Specifically, ORD reported that: • Agency quality assurance requirements were not being observed in many of the regional programs. Discussions with staff at all levels showed that ". . . „ the importance of documentation was not understood." • The decentralization of quality assurance within the Region had not effectively established roles and responsibilities. Some aspects of a quality system were absent in some organizational units. Report No. E1SKF6-03-0104-7100140 ------- • Management was perceived as not recognizing the importance of the role of oversight in quality assurance. Although the Management System Review team recommended improvements, the Region never provided a response. Status of Quality As shown in the chart, the Region's March 1994 draft Management Plan at Quality Management Plan was rejected. According to the Time of Audit Regional Quality Assurance Officer this had not been the only Plan; however, he was unable to provide any documents to support this assertion. He also said that he was unfamiliar with the personnel responsible for quality assurance within the Region's divisions and offices. At the time of our audit, Region 3 submitted a revised Quality Management Plan, which was approved on September 27, 1996. According to this Plan, the Region should have submitted a Quality Assurance Annual Report and Work Plan to ORD by November 1, 1996. However, the report was not sent. Considering the Region's lack of adherence to past deadlines, we believe that management must make quality assurance a high priority. CONCLUSION An organizational-wide quality assurance plan should have been the cornerstone of decision-making in Region 3 since 1984. It took the Region 12 years to submit an approvable Plan. Since approval, the Region has missed its first due date under the Plan by not submitting their Quality Assurance Annual Report and Work Plan. An approved Quality Management Plan is only the first step in setting up an effective quality assurance system. Because the Plan is not expected to be fully implemented until August 1997, the Region established a Quality Assurance Task Force to coordinate the completion of the Plans for the individual office/division components. We believe that to ensure timely implementation, the Region should establish accountability measures and evaluate progress on a quarterly basis. This in turn would enable management to initiate swift corrective action as problems are encountered. 10 Report No. E1SKF6-03-0104-7100140 ------- Quality assurance is a vital component in all environmental programs. To quote from the Region's own Plan: Managers and staff at EPA Region 3 make daily decisions which affect the lives and livelihoods of millions of people who reside in the Middle Atlantic states. The quality of air, water and land on which these people depend is the focus of our mission. The quality of decisions made by EPA and its state counterparts depends heavily on the quality of the information used to make those decisions .... If that data is not adequate to support its intended uses, then the decisions suffer commensurately. RECOMMENDATIONS We recommend that the Region 3 Administrator: 1) Fully implement the Quality Management Plan (QMP). 2) Prepare and implement the Quality Assurance Annual Report and Work Plan. 3) Ensure the Quality Management Plan is circulated, updated, and understood by all quality assurance personnel. , 4) Ensure that quality assurance personnel perform their required duties as outlined in the Quality Management Plan. 5) Establish and enforce accountability measures for quality assurance managers. REGION 3 RESPONSE AND OIG EVALUATION Region Response Region 3 believes consideration Should be given to additional statements about the report findings on environmental data quality. The Region would like to show that a "draft" QMP was completed by June 30, 1996 and that listing environmental data quality as a material weakness under Federal Management Financial Integrity Act T1 Report No. E1SKF6-03-0104-7100140 ------- should not be attributed to the delay in completing Region Ill's QMP. OIG Evaluation According to ORD, Region 3 was the last Region to prepare a QMP, and this QMP was not submitted in its entirety until August 26, 1996. However, we agree that other EPA organizations contributed to the Agency's weakness in regard to data quality. We did not mean to imply that Region 3 was solely responsible. That is why we stated that the Region's lack of a Quality Management Plan for 12 years was in part responsible for this weakness. We verified this fact with ORD, which had prepared the FMFIA statement. 1 2 Report No. E1SKF6-03-0104-7100140 ------- CHAPTER 3 THE SAP REVIEW PROCESS IS INCOMPLETE Region 3 personnel do not document their review of sampling and analysis plans (SAPs) used to conduct remedial investigations and feasibility studies at Superfund sites. According to the NCR and an EPA document entitled The Requirements! for Quality Assurance Project Plans for Environmental Data Operations, the SAPs are to be reviewed for approval by the Agency. Although it appears that Region 3 personnel do in fact review the SAPs, they do not properly document this review, i.e., they do not sign and date the actual documents. Region 3 Review Process Rationale for Not Signing SAPs I We reviewed 21 SAPs submitted between 1993 and 1995 for 13 Superfund remedial sites, and found that none of the documents were signed as being approved by the site Remedial Project Managers (RPMs). Moreover, we could not ascertain whether these SAPs were draft or final documents, except in the one instance where the RPM changed the word "draft" to "final." We then interviewed 10 of the 42, regional RPMs and learned that rather than indicating their approval by signing the SAP documents, they sent separate approval letters to the potentially responsible parties. However, when we requested the approvals for the 21 SAPs in our review, the RPMs were unable to provide 7 of the letters. In addition to not being aware that they were to sign the SAPs, some RPMs were under the impression that Regional Counsel had advised against doing so, or at least, not to sign off on the quality assurance project plan component. In 1994, ORD conducted a Management System Review (MSR) of the Region's quality assurance program. In its final report, ORD noted the absence of RPM signatures. ORD also noted that: The RPMs apparently have been advised by lawyers within Region 3 to avoid signing the documents. 13 Report No. E1SKF6-03-0104-7100140 ------- Instead they reportedly are advised to "accept" the documents. Although a comprehensive search was not undertaken, only a quality assurance project plan from 1988 could be found that was approved, signed, and dated by the quality assurance officer and RPM. ORD stated that this was a finding of a critical nature and recommended that the Region take steps to review and approve (sign and date) quality assurance project plans before data collection begins. ORE) requested that the Region provide a schedule for completion of this recommendation; however, the Region did not respond to the recommendation. We contacted the Regional Counsel lawyers associated with Superfund. They stated that: (1) they had never advised RPMs to sign approval letters rather than SAPs; and, (2) there was no valid reason why RPMs should not sign the SAPs, v - ' We also met with ORD officials. They agreed that in order for the SAPs to be considered approved, the documents must be signed and dated. Otherwise, there is a question of accountability, and the possibility that a contractor could use an unapproved plan in sampling the site. One ORD official stated that: ! Sampling with unapproved plans could lead to designs that would not work. Also the physical way contractors take samples will affect the lab analysis if the wrong procedure is used. Eighty percent of the uncertainty/error in the site characterization is related to field operations, taking samples from the wrong locations, using the wrong sampling technique or preservation, etc. Quality assurance and quality control should focus on field activities, before the samples are sent to the lab. If they take the samples wrong, because someone used the wrong version of the sampling and analysis plan, it does not matter how good quality assurance is at the lab. The samples will still be worthless. It is inefficient and a waste to perform field activities if things that should 1 4 ' Report No. ElSKF6-Q3-0104-7i00140 ------- CONCLUSION RECOMMENDATIONS be done, such as signing the approved sampling and analysis plan, are not done up-front. \ Moreover, the EPA quality assurance manager for the Superfund Program also agreed that the SAP must be signed, explaining that it was the intent of the National Contingency Plan for approved sampling and analysis plans to be signed in order to preclude a contractor from performing site sampling with an unapproved plan. Finally, of the 10 RPMs we interviewed, only 2 stated that they generally review the SAPs when visiting their sites. Otherwise, it was up to the contractor employees performing the sampling to make sure that they were using the correct version of the plan. We believe that Region 3's process of approving Superfund sampling and analysis plans needs improvement. Although RPMs said they wrote approval letters, they did not sign and date the actual SAP document itself. If a contractor uses an unapproved plan to perform sampling, the data obtained may be unreliable, which in turn could adversely affect future site decisions. Therefore, it is incumbent upon EPA that sampling be performed according to the approved SAP. We recommend that the Region 3 Administrator take action to ensure that: 1) RPMs, as well as the preparing organization's project manager and quality assurance officer, sign and date both components of approved sampling and analysis plans before the collection of site samples. 2) RPMs label approved sampling and analysis plans as "Final" versions. 3) On enforcement-lead sites where Agency contractors perform direct oversight of sampling and analysis activities, RPMs should ensure that oversight contractors verify that the field personnel are following the final approved SAPs. 15 Report No. E1SKF6-03-0104-7100140 ------- 4) On fund-lead sites or on any site where the RPM is directly overseeing the sampling and analysis activities, the RPM should verify that the field personnel are following the final approved SAPs. REGION 3 RESPONSE AND OIG EVALUATION Region Response to The Region agrees and will include procedures to ensure Recommendation 1 that the site file clearly reflects the review and approval status of the SAP documents. The Region will examine procedures to ensure that documents are signed and final approved document dates are confirmed. During the exit conference, Superfund personnel indicated that the Region will implement new procedures to comply with this recommendation. OIG Evaluation The action planned meets the intent of the recommendation. Region Response to The Region agrees and the site file will clearly show that Recommendation 2 SAP documents are "draft" or "final." During the exit conference, Superfund personnel indicated that the Region will implement new procedures to comply with the recommendation. \ OIG Evaluation The action planned meets the intent of the recommendation. Region Response to The Region agrees and will include a standard oversight Recommendation 3 function for enforcement-lead sites in the Superfund Quality Management Plan. OIG Evaluation The action planned should meet the intent of the recommendation. Please provide us with a copy of the SupeffundQuality Management Plan when it is updated. Region Response to The Region agrees and will include this function in the Recommendation 4 Superfund Quality Management Plan. OIG Evaluation The action planned should meet the intent of the recommendation. We will review Superfund Quality Management Plan when it is updated. 16 Report No. E1SKF6-03-0104-7100140 ------- CHAPTER 4 TRAINING RECORDS SHOULD BE MORE PRECISE Region 3 Remedial Project Manager (RPM) training records were inaccurate. Specifically, the records maintained by the regional Human Resources Management Branch (HRMB) did not show the training courses RPMs attended. Several Agency orders and directives require RPMs to attend various training courses, which include a 40-hour Health and Safety course to enable them to enter Superfund sites. In general, EPA requires that; (a) RPMs receive a minimum of 80 hours training each year; and (b) the records of this training be maintained in the regional HRMB training office (OSWER Directive 9285.9-05 of September 29, 1989). During our audit we found that the Region 3 training records for RPMs were incomplete. Specifically, we reviewed the records for 10 of the 42 regional RPMs, and noted that HRMB had no record of any of these individuals having attended any of the required courses. Through interviews with the 10 RPMs, the regional Safety and Health Manager, and Headquarters personnel, we learned that the RPMs had in fact attended many courses; however, because the Hazardous Waste Management Division (HWMD) failed to forward the prpper forms to HRMB, the official training records were inaccurate. In November 1996, subsequent to our review, HRMB initiated a reconciliation of the training records for all Region 3 employees going back to 1984. This in turn prompted us to again contact the 10 RPMs, who informed us that over 100 courses had never been recorded by HRMB. Moreover, some of these courses included mandatory annual Health and Safety refresher training, despite the fact that this information had been provided to HRMB by the Region's Safety and Health Manager. 17 Report No. E1SKF6-03-0104-7100140 ------- RECOMMENDATIONS We recommend that the Region 3 Administrator ensure that: r ' • • • 1) Region 3 RPMs attend all mandatory courses. 2) HWMD training records and the Health and Safety records are reconciled with the official records in HRMB. 3) HWMD notifies HRMB of all future training attended by RPMs. REGION 3 RESPONSE AND OIG EVALUATION Region Response OIG Evaluation The process to reconcile records with HRMB has begun. Official training will be properly reflected. In regard to recommendations 2 and 3, the actions planned by Region 3 should meet the intent of these recommendations. We will review the Superfund Quality Management Plan when it is updated. 18 Report No. E1SKF6-03-0104-7100140 ------- APPENDIX A - REGION'S RESPONSE TO DRAFT REPORT 19 Report No. E1SKF6-03-0104-7100140 ------- [This page was intentionally left blank] 20 Report No. E1SKF6-03-0104-7100140 ------- UNITED STATES ENVIRONMENTAL PROTECTION AGENCY REGION III 841 Chestnut Building Philadelphia, Pennsylvania 19107 SUBJECT: Draft Audit Report of Region III Superfund Field Sampling Activities MAR 20 1997 FROM: j(f, Michael McCabe < ^_«, /^Regional AdministraTor (3RAOO) TO: Carl A. Jannetti Divisional Inspector General for Audit (3AIOO) Thank you for the opportunity to review and comment on the report. The Region has reviewed the report and responded to specific recommendations relating to Hazardous Waste Management Division (HWMD) as follows: 1. Remedial Project Managers (RPMs) sign and date both components of approved Sampling and Analysis Plans (SAPs) before the collection of site samples. The Region agrees and will include procedures to ensure that the site file clearly reflects the review and approval status of theSAP documents. The Region will examine procedures to ensure that documents are signed and final approved document dates are confirmed. 2. RPMs label approved SAPs as "Final" versions. The Region agrees and the site file will clearly show that SAP documents are "draft" or "final." 3. On enforcement-lead sites, RPMs should ensure that Agency oversight contractors verify that the field personnel are following the final approved SAPs. The Region agrees and will include a standard oversight function for enforcement-lead sites in the Superfund Quality Management Plan (QMP). 4. On fund-lead sites, the RPM should verify that field personnel are following the final approved SAPs. The Region agrees and will include this function in the Superfund QMP. 5. Region HI RPMs attend all mandatory courses. \ The Region agrees and the Superfund QMP will include SAP training. 21 Celebrating 25 Years of Environmental Progress ------- 6. HWMD records and the health and safety records are reconciled with the official records in Human Resources Management Branch (HRMB). The Region agrees and has started the process to reconcile records with HRMB. 7. HWMD notifies HRMB of all future training attended by RPMs. The Region agrees and will ensure that the official Regional training properly reflects the RPMs' training. In addition, the Environmental Assessment and Protection Division (EAPD) believes consideration should be given to additional statements about the report findings on environmental data quality. EAPD would like to show that a "draft" QMP was completed by June 30,1996 and that listing environmental data quality as a material weakness under Federal Management Financial Integrity Act should not be attributed to the delay in completing Region Ill's QMP. We believe that this response addresses specific recommendations identified in the audit. If you should have any questions on this matter, please contact Robert Reed at 6-5410. Attachments: HWMD & EAPD Comments 22 ------- UNITED STATES ENVIRONMENTAL PROTECTION AGENCY REGION III 841 Chestnut Building Philadelphia. Pennsylvania 19107 SUBJECT: Draft Audit of Region 3 "Superfund Field Sampling DATE: P£[J ]£ Activities" FROM: Abraham Ferdas, Associate Division Director Office of Superfund Programs (3HW02) I TO: RobertG. Reed,'Jr.; Chief -n7 rr^ ,0 ^y / l~ **• 14 I I/ ^^ j<•' — Grants and Audit Management Branch (3PM7D) L> ' '• 'nt) We appreciate the opportunity to review and comment on the Inspector General's (IG) January 23, 1997 Draft Audit Report, "Region 3 Superfund Field Sampling Activities." We share the IG's concern for the quality of the environmental data that we use to make decisions in the Superfund program. We are encouraged that the audit did not reveal the use of any inappropriate field data in the Superfund program. We are also pleased that the audit noted that the Superfund program did have an approved Quality Management Plan (QMP), even when the Region as a whole did not. We appreciate the IG's comments on the quality assurance systems that were observed during the investigation last year and we plan to address the recommendations as we update our procedures in the Office's QMP. ' • • ,-\ We believe that the IG's recommendations about document approval records, training documentation, and verifying the use of appropriate plans in the field are constructive suggestions. The Office of Superfund was an active participant in the workgroup that prepared the Regional Quality Management Plan that was approved last year and we recently submitted a revised QMP for Superfund to EAPD for review. Many of the issues noted in the audit are addressed in our revised Plan, or can be included before it is finalized. We plan to have the Office QMP finalized by June 1997. Here are our specific responses to the Draft Report's recommendations for Superfund (we did not respond to the general Regional recommendations on page 11): Responses to Specific Recommendations for Superfund 1. RPMs, as -well as the preparing organization's project manager and quality assurance office, sign and date both components of approved sampling and analysis plans before the collection of site samples. - "'-*,.• ( The Superfund Office is committed to developing good administrative records for all Regional Superfund sites. We are concerned with the Draft Audit's finding that seven of the 21 sites reviewed did not have good records for the SAP review and approval process. We will address this issue as we update our QMP and will include procedures to see that the site file clearly reflects the review and approval status of the SAP documents. The options we 23 Celebrating 25 Years of Environmental Progress ------- wijl examine include signing the document itself and confirming in the file the date of the final, approved document. It should be noted that no other site documents (such as work plans, RI/FSs, etc.) are actually signed by the RPMs during the review and approval process in the Superfund program and that there are some questions about the benefits of doing that for the SAPs. Our procedures will also specify that field sampling activities are not to take place until a final, approved SAP is in place. 2. RPMs label approved sampling and analysis plans as "Final" versions. The site file will clearly reflect the draft or final status of the SAP documents. 3. On enforcement-lead sites where Agency contractors perform direct oversight of sampling and analysis activities, RPMs should ensure that oversight Contractors verify that the field personnel are following the final approved SAPs. We agree that this should be a standard oversight function for enforcement-lead sites and will include this activity in our Superfund QMP. 4. Onjund-lead sites or on any site where the RPM is directly overseeing the sampling and analysis activities, the RPM should verify that the field personnel are following the final approved SAPs. We agree that this an important activity for the RPM and will include it in our Superfund QMP, 5. Region 3 RPMs attend all mandatory courses. We agree and the Superfund QMP will include SAP training. 6. HWMD records and the Health and Safety records are reconciled with the official records inHRMB. ' This issue was first noted in your office's November 25, 1996 Position Paper. The Office of Superfund responded by initiating efforts to reconcile RPM training records with KRMB. The Office of Superfund has submitted three training record updates to HRMB since our December 17th, 1996 response to the Position Paper. The Office intends to have this issue resolved with HRMB by the end of this fiscal year. 7. HWMD notifies HRMB of all future training attended by RPMs. Our Office will continue the process noted above to make sure that the official Regional training records properly reflect the training take by RPMs. If you have any questions about our remarks, please contact Eric Johnson, Chief, Superfund Technical Support Section, at x3313. 24 ------- UNITED STATES ENVIRONMENTAL PROTECTION AGENCY REGION III 841 Chestnut Building Philadelphia, Pennsylvania 19107 SUBJECT: Comments on OIG Draft Audit Report on Region 3 DATE: jyjAp i i SuperfunchField Sampting Activities MAK ' ' FROM: John Environmental Assessment & Protecion .Division (3EPOO) TO: Carl A. Janetti Divisional Inspector General for Audit (3AIOO) Below are EAPD's comments concerning a January 23,1997 OIG Audit Report entitled Draft Report of Audit on Region 3 Sv^erfund Field Sampling Activities (Audit Report Number E1SKF6-03-0104). Part of this Audit included a discussion of the Regional Quality Assurance Program, for which this Division is responsible. Our comments are restricted to the QA portion of the audit, although we appreciate the opportunity to review the document in its entirety. 1. The Table at the top of Page Nine of the report indicates a May, 1996 Regional commitment to prepare a Quality Management Plan (QMP) by June 1996, and further indicates that No Plan was prepared. In fact, the commitment made was to produce a Draft QMP by June 30,1996. Such a Draft Plan was completed by this target date, and this accomplishment was entered into the RSIMS tracking system. I had noted this error previously in my memo to P. Ronald Gandolfo dated December 23, 1996. 2. Although the Agency has declared for several years a material weakness under the Federal Management Financial Integrity Act (FMFIA) for environmental data quality (reference on page 8), this was not related in any direct way to the lack of a Region III Quality Management Plan (QMP): In fact, despite approval of the Regional Plan in September, 1996, the Agency still lists data quality as a material weakness in its most recent FMFIA report for FY 97. Many other EPA organizations besides Region III have contributed to this declared weakness, and remain without approved QMP's or with substandard QA programs. The implication that this declared weakness was attibutable to the delay in completing Region Hi's QMP should be removed. Thank you for the opportunity to provide comments. If you have any questions on the comments above, please contact Diann Sims (410/573-2746) or Tom Slenkamp (215/566-2750) of my staff. cc: Ken Kryszpzun (3HW40) 25 Celebrating 25 Years of Environmental Progress ------- [This page was intentionally left blank] 26 ------- APPENDIX B - DISTRIBUTION Headquarters Office of Inspector General - Headquarters (2410) Agency Audit Followup Coordinator (3304) Agency Audit Followup Official (3101) Assistant Administrator for Research and Development (8101) Assistant Administrator for Solid Waste and Emergency Response (5101) Assistant Administrator for Enforcement and Compliance Assurance (2201 A) Associate Administrator for Congressional & Legislative Affairs (1301) Associate Administrator for Communications, Education & Public Affairs (1701) Associate Administrator for Regional Operations & State/Local Relations (1501) EPA Library (3404) EPA Region 3 Regional Administrator (3RAOO) Director, Hazardous Waste Management Division (3HWOO) Director, Environmental Assessment & Protection Division (3EPOO) Director, Office of External Affairs (3EAOO) Chief, Human Resources Management Branch (3PM40) Chief, Grants & Audit Management Branch (3PM70) Regional Library (3PM52) Other Office of Inspector General — Divisional Offices General Accounting Office 27 Report No. E1SKF6-03-0104-7100140 ------- |