EPA 5601-78-002
      CHEMICAL TECHNOLOGY AND
             ECONOMICS IN
     ENVIRONMENTAL PERSPECTIVES

      TASK II-INVESTIGATION OF ALTERNATIVES
      TO CHLOROFLUOROCARBONS IN SELECTED
             AEROSOL PRODUCTS
       ENVIRONMENTAL PROTECTION AGENCY
          OF!::IOE Of TOXIC SUBSTANCES
                     I, D.C. 20460
                MARCH 1978

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      CHEMICAL TECHNOLOGY AND ECONOMICS IN
           ENVIRONMENTAL PERSPECTIVES

   Task II - Investigation of Alternatives to
Chlorofluorocarbons in Selected Aerosol Products
                       by
                  Thomas W. Lapp

           Midwest Research Institute
              425 Volker Boulevard
          Kansas City, Missouri  64110
            Contract No.  68-01-3896
                Project Officer
                Charles M.  Auer

           Office of Toxic  Substances
        Environmental Protection Agency
            Washington, D.C.   20460
                  Prepared for

        Environmental Protection Agency
          Office of Toxic  Substances
            Washington,  D.C.   20460
                   March 1978

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                                    NOTICE
     This report has been reviewed by the Office of Toxic Substances,
Environmental Protection Agency,  and approved for publication.   Approval
does not signify that the contents necessarily reflect the views and
policies of the Environmental Protection Agency.  Mention of trade  names
or commercial products is for purposes of clarity only and does  not con-
stitute endorsement or recommendation for use.

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                                   PREFACE
     This report presents  the results of Task II of a project entitled "Chemi-
cal Technology and Economics in Environmental Perspectives" performed by
Midwest Research Institute  (MRI) under Contract No. 68-01-3896  for  the Office
of Toxic Substances of the U.S. Environmental Protection Agency (EPA).
Mr. Charles M. Auer was the project officer for EPA.

     Contributors to portions of this task were Dr. Thomas W. Lapp, Mr. Gary
L. Kelso, Mr. Howard Gadberry, Mr. Fritz Hoffmeister, and Mr. Richard Welch.
Dr. Lapp is project leader for this contract.  This report was  prepared under
the supervision of Dr. Edward W. Lawless, Head, Technology Assessment Section.
This program has MRI Project No. 4441-L.

     Midwest Research Institute would like to express its sincere apprecia-
tion to those individuals and companies who provided technical  information
for this report.
Approved for:

MIDWEST RESEARCH INSTITUTE
L. JJShannon, Director
Environmental and Materials
  Sciences Division
March 1978
                                       iii

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                                   CONTENTS

Preface	iii
Section 1 - Introduction   	   1
Section 2 - Specific Product Types   	   2
     Agents for Latent Fingerprint Development   	   3
     Anti-Spatter Compounds for Welding  	   7
     Aerosol Spray to Produce Smoke  or Fog	11
     Spray Mold Release Agent for Medicine Tablets	14
     Leather Spray Polish  Preservative   	  16
     High Voltage Spray Insulation   	  18
     Clipper Coolants and  Lubricants  	  20
     Moisture Removal Spray 	  23
     Engine Degreasers  .	26
     Electric Shaver Cleaners and Lubricants  	  29
     Aircraft Deodorant Spray 	  31
     Products for the Airline Industry   	  33
     Contact Cleaner/Lubricant  	  38

References	40
                                       v

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                                  SECTION 1

                                 INTRODUCTION
     In October 1976, an interagency workgroup (comprised of representatives
from the Environmental Protection Agency  (EPA), the Food and Drug Adminis-
tration (FDA), and the Consumer Product Safety Commission (CPSC)) initiated
examination of regulatory options for controlling the environmental release
of certain halocarbon compounds that pose a threat to stratospheric ozone.
The initial concern of the work group was primarily with the use of fully
halogenated chlorofluoroalkanes as aerosol propellents.  Several specific
aerosol propellant applications, as well as some other related applications,
were brought to the attention of the work group by interested parties as pos-
sibly being "essential uses" of these substances.   The purpose of this task
was to investigate these applications to identify the available and techno-
logically feasible alternatives and, to the extent possible, examine the
cost factors associated with these alternatives.

     It is emphasized that the determination of the essentiality of these
products for regulatory purposes was not to be made by MRI in this task.
These determinations were, and are being, made by the workgroup using the
information generated here as well as information made available to the
workgroup from other sources.

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                                  SECTION 2

                            SPECIFIC PRODUCT TYPES
     This section presents an analysis of each of 13 specific aerosol prod-
uct types that use chlorofluorocarbons.  Information provided for each prod-
uct type includes a general description, its utility, alternatives to it,
and a brief analysis of the economic aspects of the alternatives or lack of
alternatives.  Within the product description and utility,  data are presented
for which chlorofluorocarbons are utilized, their primary and/or secondary
functions, specific characteristics contributed to the product by the chloro-
fluorocarbons, consumers of the product, and the amount of chlorofluorocar-
bon used annually in the product.  The alternatives portion provides a dis-
cussion of alternative propellants for aerosol products, nonaerosol methods
for delivering the same goods or services,  and the availability of each of
the alternatives.  Economic aspects were limited to the impact of the alter-
native delivery method on the consumer or user of the product and any impacts
resulting downstream from the consumer or user.

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AGENTS FOR  LATENT FINGERPRINT  DEVELOPMENT

Product Description and Utility

     Chemical  reagents are applied primarily  for  latent  fingerprint develop-
ment on porous and absorbent surfaces  (e.g.,  paper, cardboard, unfinished
wood, etc.) or on slightly textured surfaces  (e.g., book covers,  some plas-
tics, etc.).   Special fingerprint powders are most effective when applied  to
smooth, nonabsorbent surfaces  (e.g., glass, metal, painted surfaces, etc.) and
are generally preferred to disclose fresh latent  prints  at the crime scene.i—2-'
The chlorofluorocarbon propelled products comprise two basically  different
chemical agents  for print development  and two agents  for the removal of un-
wanted stains caused by the developing agents.  These products are ninhydrin,
silver nitrate,  ammonia, and mercuric  salts.

Ninhydrin--
     This reagent is typically used as a 0.67» solution in acetone—  or petro-
leum ether.—   When the reagent is packaged as an aerosol spray,  F-12 is nor-
mally the propellant.  Mixtures of F-ll and F-12  have been employed if the
reagent is contained in a glass aerosol spray bottle.ZjJL'  Ninhydrin solution
may be sprayed or brushed on,  or the document may be dipped into  the solution.—'
While the essential requirement is to  obtain a uniform and complete coverage of
a surface, some  experts state  that best results are obtained if a surface is
lightly but visibly wt- ,8,14/  but others state that a fine spray  should be used
with as little wetting as possible.ZjJJL'  At the  present time, ninhydrin is the
agent of preference for developing latent prints  on paper and other porous sur-
face s . lililOjJUA/

Silver Nitrate--
     The use of  silver nitrate is declining^ *•*•/  an(j currently is regarded as
an agent of last resort.—'  It is employed only when large amounts of evidence
are to be processed._LL±£i/  Silver nitrate solutions are  used in several dif-
ferent formulations including  aqueous  solutions of 3 to  S7.3,6/ or inyo6,7/ con-
centration, ethanol snlnt-inns j6,16/ or acetone solution^/ with sufficient
water added initially to dissolve the  silver nitrate crystals.  The silver
nitrate reacts with chloride deposits  remaining in latent fingerprints, but
it also reacts with traces of  chloride found naturally in papers and other
substances to produce a background that reduces print contrast and the clarity
                 1 1 / /
of the evidence. ' >—'   Silver nitrate also has the limitation that it is use-
ful only for developing prints no more than 6 months old.rL'   Only one company
is believed to supply silver nitrate reagent packaged as a chloroflurocarbon
(F-12) propelled aerosol.LJ

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Stain Removers--
     Aerosol formulations of stain removers include ammonium hydroxide for
ninhydrin stains-' and mercuric nitrate—' or mercuric chloride^/ for silver
nitrate stains.  Only one supplier is known to offer aerosol dispensed stain
removal sprays using chlorofluorocarbons as the propellant.—'

     The F-12 employed for both the print developers and stain removers serves
only as a propellant except when ninhydrin is used in conjunction with petro-
leum ether or acetone; in these instances, the F-12 also serves as a secondary
solvent for the reagent.—'  Stain removers, silver nitrate, and ninhydrin are
also available as a spray container fitted with an external propellant.I^/

     Little or no use of chemical developers is made at the crime scene by
officers conducting the search for physical evidence.9t10,13,14,187  jn con-
trast to the use of powders, chemical development of latent prints is best
performed in the laboratory and physical evidence is carefully removed to the
laboratory where it is processed.iP_j_14/  Over 90% of all print spraying in
the laboratory is estimated to be done in ventilation hoods.U  Laboratories
processing fairly large amounts of evidence seldom use the aerosol products,
relying instead on sprayers using a source of compressed gas.  ' ^'  '  A
national laboratory stated that they used aerosol containers of ninhydrin
only for touch-up, to enhance the contrast of a previously sprayed print.1_L'

     The two largest distributors of F-12 propelled aerosol fingerprint sprays
have a combined annual output of about 40,000 units. ' »*•*/  Unit sizes range
from 2 to 16 oz.  The total annual consumption of F-ll and F-12 is estimated
to be approximately 3,500 to 4,000 lb.7>19/

     There would be no known impact on environmental quality or human health
and safety resulting from the removal of this product from the market.  Public
safety, as influenced by law enforcement and criminal prosecution, can be
adequately served through the use of alternative methods.

Alternative Products or Systems

     As indicated previously, all of the reagents currently supplied in aerosol
form are feasibly applied by other means.  Although the prepackaged sprays do
represent a convenient and quickly usable form of these products, the substan-
tial majority of latent fingerprint development does not rely upon aerosol
products.

     Silver nitrate solutions present problems for the selection of aerosol
propellants other than F-12.  Some current silver nitrate sprays utilize an
external F-12 container in conjunction with an atomizer bottle.

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Hydrocarbon Propellant--
     The most logical choice for an alternative propellant for ninhydrin would
be a hydrocarbon mixture.  Because of the high degree of flammability of the
reagent carrier (e.g., acetone, petroleum ether, etc.), the flammability of a
hydrocarbon propellant may not create additional problems (although the chloro-
fluorocarbon has some flame retardant properties).  A major custom aerosol
packager advises that no technical problems should occur in substituting hydro-
carbon propellants for F-12 when either acetone or ether is used as the primary
solvent for ninhydrin.—'  Spraying is normally conducted by trained laboratory
personnel using properly ventilated laboratory hoods so that the flammability
aspect should be minimal.  Hydrocarbon propellants would have no known reaction
or adverse effect on ninhydrin.  Testing of this propellant system should be
conducted since the influence of spray droplet si".e and spray characteristics
may have an effect on sensitivity.

Carbon Dioxide--
     The use of impact-filled carbon dioxide, in conjunction with either
methylene chloride or 1,1,1-trichloroethane, as a propellant for ninhydrin
may be acceptable.—'   However, ninhydrin is quite sensitive to pH and either
carbon dioxide or its acidic products might adversely affect the stability of
the reagent; also the coarser spray produced by carbon dioxide may affect the
sensitivity of the ninhydrin.

Nonaerosol Sprays--
     Both ninhydrin and silver nitrate can be effectively sprayed using widely
available equipment.   Because of the large volume of reagent consumed,  the
Federal Bureau of Investigation (FBI) uses commercial paint spray guns  for
ninhydrin.—'   For departments using small quantities of reagent, it would be
necessary to insure that solutions were either freshly prepared or properly
protected.   The advantage cited for the use of freshly prepared solutions in-
clude better results, *   '  greater control over spray patterns,iO_j_18./ greater
reliability,*^ 10,147  significantly lower cost,^» 10,187 ancj tne ability to use
precision,  all-glass  sprayers.—'

     For portable spraying in the field, rubber squeeze bulb sprayers can be
used where a limited  area is involved.  Atomizers sold for nasal and throat
sprays generally provide a very coarse spray that is difficult to control.

     Where freedom from contamination and absolutely no reaction with sprayer
parts is essential,  precision, all-glass sprayers can be used for either
laboratory or field use.^L'   These glass sprayers are available from several
         77 /
suppliers—  and are  widely employed in dispersing developing reagents  on
paper chromatograms,  etc.  They are available in several spray sizes, including
ultra fine sprays.   If a true aerosol of ultra fine droplet size is desired,
the all-glass nebulizer can be used.±l'

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Economic Considerations

     The use of hydrocarbon propellants should have little or no economic im-
pact on the consumers of these products.  If aerosol packaging of fingerprint
sprays was completely discontinued, the impact would be felt primarily by
smaller law enforcement agencies having limited laboratory facilities.  Costs
would be associated with the training of technicians to prepare bulk solutions
and the purchase of spray equipment.  In addition, an air compressor and air
line filter/dehydrator would be required unless compressed gas cylinders can
be utilized.  If it is assumed that a ventilation hood is already available
(it should be in use even if aerosol sprays are employed), the total cost of
laboratory glassware, chemicals, and spraying equipment could be from $250 to
$500/agency.  However, the use of bulk chemicals rather than aerosol sprays is
more cost effective so that an eventual cost savings should result.

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ANTI-SPATTER COMPOUNDS FOR WELDING

Product Description and Utility

     Spatter is molten metal thrown out of the arc pool in the elctric arc
welding process.  When cool and on an untreated surface, spatter can usually
be removed only by hand grinding or mechanical means.

     Anti-spatter compounds are formulations which are designed to prevent
spatter from adhering to surfaces.  These surfaces include areas on a work-
piece adjacent to a weld, jigs, and fixtures of a welder, and nozzles and
                                  OO _ OQ /
tips of wire welders and MIG guns.^J"^0/  After a weld is completed, the anti-
spatter product is removed by wiping, water rinsing, or air blasting from an
air hose.

     One special application of anti-spatter compounds essentially requires
spraying of the material.  This use involves treatment of the nozzles or tips
of MIG welding guns or wire welders to prevent spatter from adhering to the
tip (inside and outside) and thereby interfering with the flow of shielding
gas.

     Several suppliers offer an aerosol packaged spray for nozzles and
tips.23,27-30/  These sprays are particularly useful in directing the coating
up into the inside of the welding gun tip as well as coating the outside of
the nozzle.  Several of these aerosol products are conspicuously labeled:
"Contains no Fluorocarbons,'  ^ >-* ' or "Contains no Fluorocarbons or Hydrocar-
bons."—'   The industry is conscious of the desire to restrict fluorocarbon
usage,  and it appears that alternative propellants have been found to be sat-
isfactory for certain types of anti-spatter products.

     Anti-spatter compositions are usually one of three types.  These are:
(a) inorganic or mineral solids; (b) resins and soaps; and (c) resins or gels
containing silicone fluids or greases.

     At the present time it appears that only one product that is sold directly
                                        o 2 /
to users employs F-12 as the propellant.—'   In this product the primary func-
tion of the F-12 is as a suspension carrier.   Its propellant properties are a
secondary function.  In the formulation, methylene chloride is also added to
decrease the internal pressure.—   Since F-12 has a boiling point of about
-30°C,  this particular formulation could not retain the use of F-12 as a carrier
and be applied by means other than an aerosol.  Reformulation of this product
with other solvent carriers (including other chlorofluorocarbons) for appli-
cation by other techniques (e.g., brushing) have not been attempted.—'  The

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active ingredient of this proprietary anti-spatter product consists of a  finely
dispersed mineral solid suspended  in  the F-12 carrier/propellant.  The product
is sprayed onto an area, and the weld made immediately  through the film of anti-
spatter. —   Drying time for the spray is typically 5 to 10 sec.
     This product  is packaged  in 16 oz aerosol cans, of which 33% is F-12.  .
Approximately 12,000 cans are  used annually. I2-'  MRI estimates that about
5,000  Ib of F-12 are used per  year in this product type.

     There should  be no impact on environmental quality or human health and
safety associated  with the removal of this product without replacement by an
alternative.

Alternative Products or Systems

     A suitable alternative for F-12 in this product line must have suitable
properties as a propellant and as a carrier.  An acceptable carrier should
fulfill the following technical requirements. 22J

     *  The carrier must wet metal surfaces well, even when contaminated with
        oil, grease, rust preventives, etc.

     *  The fine dispersion of mineral must be maintained without agglomera-
        tion or serious caking.

     *  The carrier should dry quite readily when sprayed onto the metal
        surface (less than 30  sec).

     *  The carrier should not corrode the metal or the can.

     *  The carrier must present a minimal hazard to the user.

     The producer  states that  numerous solvents and carriers have been con-
sidered as a replacement for F-12 because use of a replacement would consider
                                    r> 9 /
ably reduce the cost of the product. =-=-'   None of the replacements have been
successful.

     Several anti-spatter compounds use water as the carrier. ^>3U/  DuBois
states that water  is not suitable for its product because, even with wetting
agents, the aqueous mixture does not evenly wet grease or oil-contaminated
metallic surfaces .?_£.'  The use of water also increases the drying time to
between 5 and 10 min.29?32'

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     Early  in  1976, DuBois attempted to substitute a combination of methylene
chloride and carbon dioxide  for the F-12 propellant/carrier.  This reformula-
tion proved unsatisfactory because of severe settling and agglomeration of the
mineral.  Severe plugging of the aerosol valve was experienced.  After several
months  the  product had become so caked that it could not be redispersed on a
paint shaker.l2J

     Hydrocarbon propellants present a flammability and explosion hazard.  Use
of a flame retardant might be able to reduce a hydrocarbon-propelled spray
from a  category of "Extremely Flammable," down to "Flammable," but it is doubt-
ful that the hazard could be totally eliminated.  The use of chlorinated or
brominated minerals is considered undesirable because chlorinated hydrocarbons
may, under welding conditions, form harmful vapors and gases.

     Other possible alternatives include water-based concentrates (similar to
other anti-spatter products29,307) which are diluted with tap-water before
being brushed or pressure sprayed onto the work, resinous materials in a sol-
vent base (typically 1,1,1-trichloroethane or methylene chloride) designed to
be brushed or sprayed onto the metal and having the characteristic of fast
drying, and jellies or pastes which can be applied to the work but are so
widely  used for nozzles and tips that they are generally called "tip dips."
These are stated not to be viable alternatives with the DuBois formulation.^-'

     Aerosol packaged products using carbon dioxide as the propellant are
a^aila^1e^3 » 27,28,307 for formulations such as the water-based concentrates
and the resinous materials in a solvent base (e.g., 1,1,1-trichloroethane or
methylene chloride).  These products offer the ability to direct the spray
into the inside of the welding noz?.le.   In rare cases they are sprayed on the
work that is to be welded..

     Most welders and producers of most anti-spatter products consider aerosol
sprays  to be prohibitively expensive to use for coating most work to be welded.
Welders continue to use aerosol sprays on gun tips, but they prefer to apply
anti-spatter to the base metal by brushing, wiping, or spraying from an air
line gun.  The DuBois anti-spatter is several times more expensive than other
anti-spatter compounds.   The maker believes that the reluctance of users to
switch  to much cheaper products provides evidence that the product is viewed
favorably on a cost/effectiveness basis.?-?-'

     The options that appear at present for the specific formulation under
consideration are limited to either complete reformulation of the anti-spatter
compound with sacrifices in drying time and performance or withdrawal of the
product from the market.

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Economic Considerations

     If the product is redeveloped either as an aerosol or a bulk compound
for conventional application to the work, the impact on users would be re-
flected in some increased costs due to slower welding and spatter removal
times.

     If the product is discontinued, the greatest impact would be on those
users involved in welding of products where surface appearance is important,
not on welders of plate or structural alloys.  Since users must believe that
each dollar spent for anti-spatter saves more than one dollar in total welding
costs, the impact can be estimated as some multiple of present expenditures on
this product.  For 12,000 units at $3.50 each, a cost multiplier of three sug-
gests impacts on the order of $125,000/year associated with nonavailability of
this product.  The increased costs of welded products would be passed on to
consumers.

     The direct consequences to DuBois if this product could not be produced
would reflect lost sales of less than $50,000/year.   Commissions earned by
500 to 600 sales representatives would be slightly reduced.12.'
                                       10

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AEROSOL SPRAY TO PRODUCE SMOKE OR FOG

Product Description and Utility

     The common name used in industry for this aerosol product is "Fog Juice."
The composition consists of a mixture of F-12 and light mineral oil in approxi-
mately 50/50 proportions.id'  It is packaged in 16 oz containers commonly
called "Pressure Packs."  Rather than using spray nozzles, the containers are
equipped with a connector similar to that on a tire inflation hose.li/  The
fog effect is produced when the fine spray of oil and F-12 from the Pressure
Pack comes into contact with an electrically heated hot plate.  The oil is
vaporized and becomes smoke.  Depending on the type of scene being created,
the audience sees either smoke or fog.  The "Fog Juice" is used in the pro-
duction of stage shows, television shows, motion pictures, etc.-  i^S^o/

     The quantity of F-12 propelled product used each year is approximately
1,500 16-oz containers.—'   Since the compound is approximately 50% F-12, the
use of the compound results in the release of approximately 750 Ib/year of
chlorofluorocarbon.  The total usage is very small since one can will provide
30 min of smoke, and most smoke or fog scenes only require smoke generation
for 10 to 15 sec.    '    The two major distributors of this F-12 propelled
product are Mutual Hardware Corporation located in New York and the Aztec
Company located in Florida.

     The chlorofluorocarbon propelled spray permits the use of a compact equip-
ment package, not requiring an air compressor.  The smoke generators equipped
with "Pressure Packs" can be remotely operated thereby permitting easier stage
settings and fewer people to operate the machine.

     The F-12 propellant is soluble in the hydrocarbon oil and therefore is
capable of establishing a fairly constant vapor pressure within the container.
The constant pressure is a benefit to regulating the quantity and quality of
spray desired.

     No information was obtained indicating that harmful by-products are formed
from the F-12 when it is in contact with the heated surface of the smoke gene-
rator.  The distributors of the smoke generators contend that the machine should
be used with adequate ventilation.—   The primary danger quoted from use of
the machine is that panic situations could arise in crowded areas if some mem-
bers of the crowd thought that the generated smoke was the result of an actual
fire.M/  This situation could exist whether or not the chlorofluorocarbon
propellant was used in the smoke generation.

     The removal of this product without replacement by an alternative would
generally have no known impacts on environmental quality, human health, and
safety.

                                       11

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Alternative Products or Systems

Nonaerosol Fog Generator--
     This type of machine has been in use for over 50 years and does not re-
quire the use of propellant gases.^2.'  The machine uses light weight mineral
oil and produces smoke from the use of heat and the conversion of water into
steam.  The use of an air compressor or manual pump is required to spray the
heated oil into the smoke generating area.  Dry ice can be used with the
machine to create special density effects with the generated smoke.

Dry Ice--
     In some instances dry ice has been used in theatrical, movie and tele-
vision productions to simulate the effect of smoke or fog.M/  The vapor pro-
duced by the dry ice is difficult to disperse and may limit the degree to
which special effects are obtainable.

Carbon Dioxide--
     Impact-filled carbon dioxide should be an acceptable propellant system
provided that the coarser spray pattern does not substantially affect the de-
sired results.  Sprays of light lubricating oils, consisting of a mixture of
hydrocarbons, commonly use this propellant system.  It appears reasonable to
assume that with some reformulation, this propellant should also be applicable
to the light weight mineral oil used in this type of product.

Other Compressed Gases--
     Industry sources indicated that compressed gases such as nitrogen, air,
nitrous oxide, etc., are not presently being used in the industry. -^i-*"'   xhe
solubility of the gases in the oil would probably be very small and therefore
cause the pressure of the can to decrease by a factor of 3 to 4 from the time
the can is put into service up to the point where insufficient pressure is
available for proper operation.

Hydrocarbon Propellants--
     This product is not commonly packaged with a hydrocarbon propellant.   The
primary reason for not using hydrocarbons is related to the safety factor in-
volved in filling cans with a flammable propellant.   The chlorofluorocarbon
propellant was selected by the supplier because of the positive safety factors
and the increased costs to the manufacturer associated with equipment changes,
insurance, etc., when using hydrocarbons . M/  Since the fog machines using
pressurized containers were designed for the F-12 propellants, additional
testing would be necessary to establish any smoke machine equipment changes
required, the shelf life of the pressurized container, and the smoke character-
istics or effects possible when using hydrocarbon propellants.
                                       12

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F-22 Propellant--
     If available, this chlorofluorocarbon would be an acceptable alternative.
No problem would be anticipated in converting from F-12 to F-22 for this prod-
uct.

Economic Considerations

     At the present time a 16-oz container of this product sells for approxi-
mately $4.50.  Since the manufacturing costs are about 25% of the retail price,
the use of an alternative propellant system should generally have little
effect on the production cost or on the retail price.—'

Carbon Dioxide--
     If this propellant would prove to be acceptable, the resultant product
should prove to be advantageous to the consumer.  The current product employs
507o F-12 whereas with impact-filled carbon dioxide products the propellant
normally represents only approximately 5 to 1070 of the total contents. 1Z'
However, the cost of the packaged system should probably remain about the same
since the decrease in propellant content is balanced by an increase in light
mineral oil content.   Costs due to any change in filling equipment by the
manufacturer would likely be passed on to the consumer.

F-22 Propellant--
     If available, the use of F-22 in a propellant formulation should require
no changes for the manufacturers and consumer prices should remain essentially
the same as for the F-12 propelled product.  A low cost pressure depressant is
normally used with the higher cost F-22 so that the total cost of the propel-
lant system is about  the same as that for F-12.
                                       13

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SPRAY MOLD RELEASE AGENT FOR MEDICINE TABLETS

Product Description and Utility

     The product under consideration is actually not a mold release agent for
medicine tablets but rather a Teflon® solid lubricant sprayed onto selected
external moving parts of a tablet machine.38.'  Rotary type tablet machines
have multiple stations of punches and cams to compress the powder into tablet
form.  This particular product is used primarily to lubricate the upper punch
shafts or barrels and the socket or guide sleeves of the lower punch.  Other
products (e.g., high melting, extreme pressure greases) are used to lubricate
the rotary heads and other parts.  Grease formulations are not acceptable for
the punches because, as the shaft moves up and down, the grease tends to mi-
grate to the bottom of the punch and collect a dust of the powdery tablet
material.  This buildup will eventually flake and drop down into the material
being pressed into the tablet, resulting in a contaminated product.  The
Teflon® product resists this downward migration and eliminates the contamination
potential.

     This aerosol product consists of an ultra-micron size Teflon® in methylene
chloride carrier and propelled by F-12.!'   Approximately 50% of the formulation
is F-12.  From information supplied by the manufacturer, it is estimated that
approximately 4,500 Ib of F-12 are consumed annually for this product.38/  The
F-12 is used solely as a propellant in this product.  Numerous other Teflon®
solid lubricant products are available in aerosol containers; however most, if
not all of them, contain binders which are not suitable for this application.

     The removal of this F-12 propelled product from the market would have no
adverse impact on environmental quality or human health or safety.

Alternative Products or Systems

     Alternative methods for the application of solid lubricants have been
described in a previous report.1Z.'   A brief discussion is given below for some
of these methods as they apply to this particular situation.

Hydrocarbon Propellants--
     This propellant system would be a suitable alternative except for the
flammability potential.  The manufacturer states that most pharmaceutical pro-
ducers do not like to employ flammable materials in their production facili-
ties.28/

Carbon Dioxide--
     Impact-filled carbon dioxide should be a suitable alternative propellant
system.  However, the manufacturer has not requested the contract filler to
                                       14

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attempt this method.  This system has been utilized for other similar products
so that no problems should be incurred in the formulation of this aerosol prod-
uct.

Brush Application--
     This method is commonly used by many pharmaceutical manufacturers for
lubricating tablet machines.!§./  Powdered Teflon® is mixed with a suitable
carrier (e.g., methylene chloride) and applied by brush prior to machine
startup.  The method is somewhat messy and usually results in a coating
rather than the thin film obtainable from an aerosol product.  However, no
operating problems seem to be incurred by this method.

Economic Considerations

     The economic aspects of the alternative methods of application have been
treated in a previous report.1Z'
                                       15

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 LEATHER  SPRAY  POLISH  PRESERVATIVE

 Production Description and Utility

     This product  is  a proprietary  formulation of a viscous  liquid which  is
 applied  to raw leather goods  for preservation.   It is manufactured by ACA Cor-
 poration, Brooklyn, New York,  Jim York Chemical  Company, Houston, Texas,  and
 other  small  companies.  The product is supplied  in both drums and aerosol cans
 to manufacturers,  wholesalers, and  retailers of  leather goods such as saddles,
 boots, belts,  and  shoes.  The  drummed product is offered to  larger manufac-
 turers using high  volumes of  the preservative and is typically applied from a
 paint  spray  type apparatus with a high pressure  spray device.  Companies  and
 shops  that use  smaller volumes purchase the product is aerosol cans  (16 oz)
 and apply the  preservative as  an aerosol spray.

     The aerosol product uses  F-12 as a propellant.  The preservative is  a
 viscous  liquid, and the F-12  serves to propel the preservative onto  the leather
 in a finely  divided aerosol spray.  Application  in this manner provides a uni-
 form wetting of the leather surface.

     This product  is used by both industrial and commercial  firms as well as
 individual consumers.  About  757, of the market is in the industrial/commercial
 sector and the remaining 257,  is in the consumer sector.  Annual sales of  the
 aerosol cans by Jim York Chemical Company are 20,000 cases of 12 units each or
 about  240,000 units/year.  This company produces an estimated 207, of the  total
 sales volume, so the  total annual sales of the industry is about 1,200,000
 units.—   Each unit contains  7 fluid ounces of F-12, so that the total annual
consumption of F-12 is about 8.4 million fluid ounces (716,700 Ib).

     Removal of this product from the market without replacement by an alter-
native would have no adverse impacts on environmental quality, human health,
or human safety.

Alternative Products or Systems

Hydrocarbon Propellants--
     A spray leather preservative is commercially available as an aerosol prod-
uct with a hydrocarbon propellant. 12.'   The use of hydrocarbon propellents may
create some safety risks because of increased flammability.  The degree of
 risk would depend upon the conditions under which the product is used.   The
use of a hydrocarbon propellant results in an otherwise acceptable product.

Carbon Dioxide--
     Impact-filled carbon dioxide is compatible with the other components of
this system and could be used as a propellant system.  Its usage would result
 in a more coarse spray than that obtained with either hydrocarbons or F-12.

                                       16

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One manufacturer stated that the use of carbon dioxide would produce a suf-
ficiently coarse spray that the product may not be competitive with products
using hydrocarbon propellants due to decreased area coverage per unit weight
of product dispensed.—'

F-22 Propellant —
     If available, this chlorofluorocarbon should be an acceptable alternative.
No problems would be anticipated in the conversion from F-12 to F-22 for this
product.

Mechanical Pump Sprayer--
     A mechanical pump spray system equipped with a trigger spray device would
be an acceptable alternative.  Some leather preservatives are available in
less viscous liquid formulations which are applied manually with a cloth,
sponge, etc., or sprayed with a mechanical pump sprayer.—'  High volume con-
sumers use a pressurized spray system, such as a paint spray apparatus or a
compressed air hand sprayer similar to those used for pesticide application,
and do not employ individual aerosol cans except in specialized instances.

Economic Considerations

     The use of a hydrocarbon propellent should present no increase in cost
to the consumer since these products are commercially available at a competi-
tive cost.

     Mechanical pump sprayer should present little, if any, overall increase
in consumer costs.  If a trigger spray system is used, a slight initial cost
may result due to the pump sprayer, but subsequent product could be purchased
as a refill at a lower cost.  The net result should be little or no increase
in costs to the consumer.

     The use of carbon dioxide as a propellant system should not result in in-
creased consumer costs.  Costs of conversion of the F-12 filling systems to
carbon dioxide systems probably would not be passed on to the consumer since
this aerosol product would compete with the hydrocarbon propelled products
currently on the market.
                                       17

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HIGH VOLTAGE SPRAY  INSULATION

Product Description and Utility

     This product consists primarily of a heavy acrylic used entirely by  the
industrial sector (primarily electronics firms) as an insulation material to
prevent corona in high voltage circuits.1^.'  One of the principal uses is in
television repair.zP./  The acrylic is propelled from the container by F-12,
whose sole function is that of propellant.

     Chemtronics, Incorporated is the major producer of this relatively low
volume product.—'  The total annual sales volume for the entire market of
this product is estimated to be 20,000 to 30,000 units per year.^9-/  This
corresponds to a total F-12 annual consumption of approximately 6,200 Ib.

     The removal of this product from the market without replacement by an
alternative would have no adverse impacts on environmental quality, but re-
moval could place humans at risk from the corona developed in high voltage
circuits.

Alternative Products or Systems

     Alternative delivery systems must be capable of dispensing the acrylic
such that a thin, uniform layer is applied.  Upon drying,  the resultant film
should provide an even, pinhole-free coating to the parts.

Hydrocarbon Propellents—' --
     The major producer of this product has successfully formulated and tested
an aerosol using a hydrocarbon propellant system.   Present acrylic formulations,
excluding propellants, are flammable.   Use of a hydrocarbon propellant will
increase the flammability of this product.   No significant additional problems
are anticipated in view of the current precautions stated  for the use of this
product.  Chemtronics planned to convert its product to this propellant in
January 1978.

Carbon Dioxide^P./--
     This propellant system has been tested and found to produce an uneven
dispensing pattern which resulted in the formation of an uneven film.  Test
results showed this  product to be unacceptable for its  intended purpose.

F-22 Propellant--
     If available, this chlorofluorocarbon would likely be an acceptable al-
ternative.  No problems would be anticipated in the reformulation of the
acrylic to accommodate the use of this propellant.
                                       18

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Economic Considerations

     The use of the hydrocarbon propellant system will not result in any appre-
ciable increased costs to the consumers.—'

     If available, the use of F-22 in a propellant formulation should require
no changes for the manufacturer and consumer prices should remain essentially
the same as for the F-12 propelled product.  A low cost pressure depressant
is normally used with F-22 so that the total cost of the propellant system
averages to approximately that for F-12.
                                       19

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 CLIPPER COOLANTS  AND  LUBRICANTS

 Product Description and  Utility

      Aerosol  clipper  coolants  and  lubricants are utilized by veterinarians and
 animal  groomers to cool,  lubricate,  and,  in one case,  to sanitize  the blades
 of  electric clippers  before  hair removal  from a variety of animals.  Although
 a number of different companies manufacture and market products  that are de-
 signed  to fill  this need,  the  formulations are similar.  A typical  formulation
 contains an oil base,  a  solvent carried lubricant  (a silicone or 1,1,1-tri-
 chloroethane),  isopropyl  alcohol,  and  the propellant.  In the majority of prod-
 ucts  the propellant is approximately a 50:50 mixture of F-ll and F-12.—'  One
 manufacturer  adds a quaternary ammonium compound to improve the disinfectant
 quality of the product.-tl'   Clipper  coolants and lubricants are marketed in
 6-, 14-,  15-  and  16-oz spray cans.

      F-ll and F-12 function  primarily as a propellant system.  A secondary
 function of the F-ll  is as a solvent.  A waxy, greasy material composed pri-
 marily  of body oil residues  is deposited between the blades of the clipper
 during  the clipping process.^.'  Due to the close  juncture of the cutting
 blades,  this  deposit  tends to  increase friction (thus increasing the tempera-
 ture  of  the blades) and decreases  the cutting efficiency resulting in an in-
 creased  pulling of hair.  In addition to its use as a wetting agent and pres-
 sure  depressant, the  F-ll serves to dissolve this waxy buildup.z^./

      Until approximately August 1977, all manufacturers had been using the
 F-ll  and  F-12 propellant system.  Currently two manufacturers are in the
process  of altering their propellant system.44,45/

      One  industrial source estimates that the total market for this product
 line  is  approximately 400,000 standard units  (16-oz cans)  per year.—'   De-
pending  upon the manufacturer contacted,  chlorofluorocarbons  comprise any-
where from 94 to 98% of the product.  Based on these data,  and assuming 95%
propellant content,  approximately 6.5 x 10^ fluid  ounces  of F-ll and F-12 are
consumed yearly.  If  the propellant is equally divided  between F-ll and F-12,
 then  about 2.6 x 105  Ib of F-12 and  2.9 x 105 Ib of F-ll are used per year in
 the manufacture of this product line.-t°/

     The removal of F-ll and F-12 as the  propellant system without replacement
by an alternative should have no known detrimental impacts  on environmental
quality and/or human health and safety.

Alternative Products or Systems

     Alternative propellant  systems which substitute other propellents directly
 for chlorofluorocarbons exist,  and several manufacturers  are  in the process of

                                       20

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converting  to other  systems.  Properties that alternative propellents for this
product should provide,  include:

      1.  Blade cooling properties;

      2.  Blade lubrication;

      3.  Grease solvent  properties; and

      4.  Compatibility with the metal blades.

Hydrocarbon or Hydrocarbon Plus Flame Retardant--
      According to an industry source, at least one company is currently in the
process of converting its product to a hydrocarbon propellant system.4_5/  Spe-
cific information concerning the hydrocarbon propellant system was not avail-
able.  Therefore, it cannot be determined whether the system is pure hydrocar-
bon or hydrocarbon plus  flame retardant.  If the proper ratio of hydrocarbon
to flame retardant was used, this propellant system could provide the properties
necessary for this product line.  A pure hydrocarbon propellant system could
present a flammability and explosion problem.  The use of water or certain
chlorinated hydrocarbons as fire retardants would reduce this risk, but the
electric shock hazard of any water-containing products or inhalation hazards
of chlorinated hydrocarbons would have to be ascertained.

Carbon Dioxide--
      According to another industry source, it is possible to use impact-filled
carbon dioxide as a propellant system.  The company spokesman indicated that
their product will be impact filled with carbon dioxide as the propellant within
60 days.—'  This alternative propellant will cool, lubricate and be compatible
with  the blades.   It will not, however, provide grease solvent properties.

F-22  Propellant--
      This propellant is considered by industry as a feasible alternative for
F-12  if it becomes available.

Brush Application--
      This product could be applied as a liquid directly to the blades by brush.
This would be more time consuming, and the product may not come into contact
with all surfaces of the blade.

Manual pump sprayer--
     According to an industry source, this system is currently being imple-
mented at one production site.^JL'   The manual pump could meet all parameters
deemed necessary except that it will not provide the rapid cooling effect
observed when F-ll and F-12 are used.
                                       21

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Economic Considerations

     Conversion to the alternative propellents or delivery systems (i.e.,
hydrocarbon or carbon dioxide propellants and the manual pump spray) will not
result in increased consumer costs for this product.
                                       22

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 MOISTURE REMOVAL SPRAY

 Product  Description and  Utility

      This  aerosol product  is  utilized  to  remove moisture  from  electric motors,
 electronic equipment, relays,  transformers, and other electrical equipment.
 These  products  are  formulated  with a variety of ingredients  for moisture re-
 moval  and  rust  prevention.  Two common components are high flash point petro-
 leum  distillates  and certain  chlorinated  hydrocarbons.  Proper selection of
 the chlorinated hydrocarbons will result  in a product that has no detrimental
 effect on  the plastic components of the equipment. zP.'  One current  formulation
 contains approximately 25% F-12 and 75% of a proprietary  water removal solvent
 generally  consisting of  chlorinated hydrocarbon solvents  plus  additives .2^.'
 The primary function of  F-12  is that of a propellant, although it does lend a
 degree of  nonflammability  to  the aerosol  spray.

      Principal  users of  these  products are electrical repair personnel, elec-
 trical contractors, and  others  concerned with the restoration  of water-damaged
                     00 /
 electrical equipment. —'    In general,  the product is not  used  extensively by
 large electrical  equipment manufacturers:!/-' or the general public.

     Attempts to  ascertain the  quantity of F-12 consumed  annually for this
 product were unsuccessful.  One contract  filler, currently using F-12, could
 not identify other manufacturers employing F-12.13./  Manufacturers of competi-
 tive aerosol products, using propellants other than the chlorofluorocarbons,
 could not  identify any producers using F-12 for this product ,Ut4-°~50/ but
 some  small formulators or packagers of this product may still  use F-12.—'
 It is estimated that the consumption of F-12 is rapidly declining because of
 the conversion  by many companies to alternative propellant systems.   In this
 regard,  the removal of the chlorofluorocarbon propelled product from the mar-
 ket would  have  little, if any,  adverse impacts on environmental quality and
 human health or safety.

Alternative Products or Systems

Hydrocarbon Propellants--
     Many  manufacturers are converting from F-12 to hydrocarbon mixtures as a
 propellant  for  this product.H/  This propellant does produce  a flammable
 spray.  However,  one manufacturer has used this propellant without any added
 flame retardant for a number of years with no known adverse effects.—'   While
 it would not be advisable to use this product while the electrical component
 is operating and  producing an arc or electrical discharge, this restriction is
 not a severe detriment to the utility of the product.£P_/  For  those products
 that utilize a chlorinated hydrocarbon as the principal ingredient,  the re-
 sultant spray should not have the flammability potential of a  normal hydro-
 carbon propellant.

                                       23

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 Carbon  Dioxide--
      Impact-filled  carbon  dioxide  is currently used  in at  least one  formulation
 consisting  of  a high  flash point  (175°F) petroleum distillate and methyl chloro-
.form  with added penetrants and  inhibitors._t°/  Under certain circumstances, the
 coarse  spray produced by this propellant may affect  the surface coverage and
 decrease the efficiency of the  product.  In some instances, this propellant
 may not dispense all of the active  ingredient from the container before the
 pressure drops to an insufficient  level.

 Thermal Drying--
      In this procedure, the water-damaged component  is removed from  the equip-
 ment  and placed in  a drying oven for moisture remova1.iLlil/  Some companies
 have  walk-in ovens  that can accommodate large electrical components.—'  An
 advantage to this method is that no chemicals are in contact with the compo-
 nent, thus  alleviating any potential detrimental effect of the chemicals.  The
 method  is much more time consuming  since the damaged part  is removed from the
 system.  For those  instances in which removal of the part would not be possible
 or very time consuming, space heaters are often employed.2l/

Manual Pump Sprayers--
      This type of sprayer  is not in common usage and reportedly suffers from
 the lack of sufficient pressure to permit satisfactory moisture removal.!^/

 Solvent Bath--
      For certain applications with small parts, this may be an acceptable
method.  However, for situations requiring disassembly of the machine or in-
 strument, the labor required would not make the method cost effective.

 Brush Applications--
      This method may be adequate for some applications.  However, in most in-
 stances, there is insufficient  access to the components to allow adequate
moisture removal by this technique.

Compressed Air Sprayers —
     A compressed air sprayer should be an adequate method for larger equip-
ment or components.  The quantity of product used by this method would likely
be greater.  However, since bulk quantities could be purchased, the overall
cost  should not increase appreciably.  This would depend upon the care with
which the product is applied.

F-22  Propellant—
      F-22 could be used as an alternative propellant for most component systems
 if it were available.  This propellant may have a detrimental effect on some
 component parts, but in general, would be acceptable.
                                       24

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Economic Considerations

     There would be no economic impact associated with the use of hydrocarbon
mixtures or carbon dioxide as a propellant system on consumers or users of
these products.  On the current market, both products are priced competitively
with those products using F-12 as the propellant.  The use of the bake-out
ovens for thermal drying would likely be more costly due to the necessity for
removal of the components.
                                       25

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ENGINE DEGREASERS

Product Description and Utility

     This product is produced and marketed to industrial and commercial con-
cerns as well as being available to the general public.  Regardless of which
portion of the market utilizes the product, its universal purpose is to pro-
vide a rapid and cost-effective method for the removal of grease from various
types of surfaces without damaging the surface.  Grease-free surfaces tend to
improve the cosmetic appearance of areas and can help promote safety.  In ad-
dition, grease-free surfaces improve the ease of accessibility for maintenance
and repairs.  For engines, specifically, use of a degreaser prevents grease
buildup, which could reduce convective heat losses from the engine.  A reduc-
tion in convective heat loss could, under certain circumstances, result in
higher-than-normal engine operating conditions and internal engine damage.

     Engine degreasers have various compositions, but three components are
generally common to this product line:  a solvent, a degreaser, and a pro-
pellant.  The solvent is ordinarily a saturated or an aliphatic hydrocarbon.5z/
The degreaser is a grease emulsification agent.5iL'  The propellent is either
a nonflammable blend of isobutane and F-12—'  or a hydrocarbon mixture.—'
The primary function of the F-12/isobutane mixture and the liquifiable com-
pressed gas is to provide a propellant system for the product, although the
presence of the F-12 in the former may lend some degree of nonflammability to
the product.

     Approximately 12 to 15 million units of aerosol engine degreaser are pro-
duced annually.—'   A standard unit is a 16-oz can.   According to an industrial
source, the percentage of these aerosol products containing F-12 as a propellant
is very small.  If one assumes that about 2% of the total amount of product
uses hydrocarbon/chlorofluorocarbon mixtures as propellants, then an estimated
40,000 to 50,000 Ib of chlorofluorocarbons (as F-12) may be consumed annually
in the manufacture of this product line.—'  These numbers are approximate
because the propellant in question is a blend of isobutane and F-12.  For the
calculations a 50:50 ratio of hydrocarbon and chlorofluorocarbon has been
assumed.

     Removal of this product without replacing it with an alternative could
affect safety.  An increase in the incidence of accidents which could be attri-
buted (directly or indirectly) to increased exposure to unsafe working sur-
faces might be possible if the product is removed and not replaced with an
alternative.  No known or potential direct impacts on human health or the en-
vironment should result if this product line is removed and not replaced with
an alternative.
                                       26

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Alternative Products or Systems

Compressed Gas Aerosols--.
     Pressure reduction as the volume of the contents decreases is the major
drawback  for compressed gases other than carbon dioxide.  In addition, com-
pressed gas propellants would be inadequate to discharge the product in the
case of inadvertent misuse of the product  (e.g., inverting the can).

Carbon Dioxide--
     Impact filling with carbon dioxide could be used to alleviate the pressure
loss problem associated with compressed gases.  Since this product line should
not be an aqueous system, impact filling with carbon dioxide is one potential
alternative propellant system.-!£/

Hydrocarbon Aerosols--
     Pure hydrocarbon propellants can provide the characteristics required for
this product line.2rL/  According to an industrial source, the vast majority of
aerosol engine degreasers currently marketed utilize this propellant system.—'
Hydrocarbons could, under certain circumstances, present a flammability and/or
explosion problem.  However, in view of the current market,  this does not appear
to present a serious problem.—'   Currently used fire retardant additives can-
not be used to reduce the flammability or explosion risk, since they could
quite possibly react with plastics and rubbers with which they might come into
contact.—'

¥-22 Propellant--
     If available this chlorofluorocarbon would be an acceptable alternative.
No problems would be anticipated in converting from F-12 to F-22 for this
product.

Brush Application--
     By bulk (as a liquid) degreasers may be applied by brush.  If the circum-
stances permit, the article in need of degreasing may be dipped in the de-
greaser.  At least two companies market engine degreasers in bulk quanti-
ties.54^577

Manual Pump Spray--
     In addition to brushing and dipping, these degreasers are applied by
manual pump sprayers.  This system allows the degreaser to be applied to hard
to reach areas and equipment with average surface area.

Compressed Air Hand Sprayer--
     This system is similar to the back pack sprayer utilized by some pesti-
cide applicators.  The system consists of a galvanized or stainless steel
tank with a removable pump and a section of hose with a variety of nozzles.
The degreaser is mixed before being poured into the tank.  The pump is inserted

                                       27

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and locked into place, and the tank is manually pressurized.  For manual pump
sprayers and compressed air hand sprayers a wide range of nozzles, which allow
the applicator to select the desired spray characteristics, are available.

Economic Considerations

Carbon Dioxide—
     If impact-filled carbon dioxide would be an acceptable propellant, there
should be little or no increased costs to the consumer due to the propellant
system.  With this system, the decrease in propellant costs (F-12 versus CC^)
would likely be balanced by the increased quantity of product in the container.
Any cost incurred for conversion of the filling equipment may be passed on to
the customer.  However, the final product must be economically competitive with
the current hydrocarbon propelled products.

Brush Application--
     If applicable, this technique should provide a low cost means of appli-
cation since the degreaser can be purchased as a solution, eliminating the
cost of the aerosol container.

Manual Pump Spray--
     Use of a manual pump spray should result in a cost either approximately
the same as, or slightly less than, the F-12 propelled product depending upon
the type of manual pump dispenser utilized.

Compressed Air Hand Sprayer--
     For applications to large surface areas, these devices may be advantageous.
The tanks are available in a variety of sizes and costs.   A 2-gal. galvanized
steel tank costs $25.79, while a 4-gal. tank costs $29.79.—'   For stainless
steel tanks, the 2-gal. capacity costs $44.79 and the 4-gal. $49.79.^/  since
bulk volumes of the degreaser can be used, cost savings should be incurred
with extended time usage on high volume consumption.
                                       28

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 ELECTRIC  SHAVER CLEANERS AND  LUBRICANTS

 Product Description and Utility

     This product  type is manufactured and marketed by several organizations .
 A typical formulation consists of the active ingredient which is an alcohol and
 oil mixture, the propellant system which is chlorofluorocarbons-11 and -12, and
 the solvent which  is a refined petroleum distillate.  The product also contains
 a small percentage of a lubricant, such as palmitate or a silicone.  '  '

     The product is applied to the electric shaver after use to clean and lubri
                        CQ /
 cate the shaving blades.—'    Use of the product purportedly assists in main-
 taining the sharpness of the  blades by keeping them lubricated and free of ex-
                    CQ /
 cess hair clippings.—'  The  market for this product includes the individual
consumer who uses electric shavers and low volume commercial electric shaver
repair shops.—'  The product
liquid in 8-oz containers.—'
repair shops.—'   The product is marketed as an aerosol in 6-oz cans and as a
     F-ll and F-12 function as a propellant system and provide a convenient
method to remove hair from the shaver blades. 22.'  In a 6-oz aerosol can, the
propellant system accounts for approximately 907<> of the total product. ^2.'
For calculation purposes 6 oz will be assumed to be the standard size can.
The annual production of this product type is estimated to be 1 x 10" units/
          The ratio of F-ll to F-12 is 50:50.— /  According to MRI estimates,
2.58 x 105 Ib of F-ll and 2.3 x 105 Ib of F-12 are used per year in this prod-
uct type.^2-/

     The removal of this product type from the marketplace should result in no
adverse effects on environmental quality or human health and safety.

Alternative Products or Systems

     Several propellant systems exist which could be feasible alternatives to
F-ll and F-12 for use in this product type.  The only national distributor for
this type of product is currently in the process of converting to one of the
alternatives.

Compressed Gas Aerosols--
     Pressure reduction as the volume of the contents decreases is the major
drawback for compressed gases.  This is not a practical alternative for this
product line.

Carbon Dioxide--
     Impact filling with carbon dioxide may alleviate the pressure loss problem
associated with other compressed gases.  The high pressure of the propellant
                                       29

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would provide enough force to blow away the hair in the shaver blades.  This
system could be applicable as an alternative propellant for this product type.

Hydrocarbon Propellents—' --
     This product has been reformulated to utilize a hydrocarbon propellant.
The new product has been tested by the national distributor on its electric
shavers and found to perform in a satisfactory manner.  A product containing
a hydrocarbon propellant will be marketed during February 1978.  Although
hydrocarbon propellants normally present a potential flammability hazard, the
prior testing has indicated that no problems of this nature should occur with
their current electric shavers.  No testing has been conducted on other makes
of electric shavers.

F-22 Propellant--
     F-22 should be a feasible alternative for this product type, if it becomes
available.

Nonaerosol Method--
     Excess hair can be removed from and a lubricant applied to the shaver
blades by nonaerosol methods.  Excess hair can be removed by using a small
brush, followed by application of a lubricant and cleaner as a liquid.—'

Economic Considerations

     Substitution of a hydrocarbon propellant for F-ll and F-12 in this product
type should result in little, if any, increased cost to the consumer.—'

     A 6-oz aerosol can of  this product contains approximately 0.6 oz of active
ingredient.  The cost is $1.95.557  This results in a cost of $3.25/oz of ac-
tive ingredient.  An 8-oz container of the product as a liquid costs $2.50 or
31.25<:/oz.  If manual application is utilized the consumer can expect a cost
savings.
                                       30

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 AIRCRAFT DEODORANT SPRAY

 Product  Description and  Utility

      Aerosol  deodorant  sprays  are  used  in aircraft cabins and holds  to control
 undesirable odors  from cooking,  food  decay,  airsickness, excessive usage of
 aircraft toilet  systems,  and other sources.  Without rapid treatment of odor
 problems,  an  increase in airsickness  may occur on passenger aircraft.  This
 product  is also  utilized  on cargo  aircraft  for odor removal.

      These aerosol  products generally use a  50:50 mixture of F-ll and F-12 as
 a  propellant  system.—'   The primary  function of the chlorofluorocarbons is as
 the  propellant and  the nonflammability  properties lent to the spray are secon-
 dary functions.  It  is estimated that approximately 110,000 Ib of the two
 chlorof luorocarbons  are  consumed annually for this product.—'  If an equal
 volume of mixture  is used consistently  throughout the industry, this would
 correspond to approximately 58,000 Ib of F-ll and 52,000 Ib of F-12.  According
 to one industry  source,  this product  is normally sold in 6-oz containers.—'

      Aside from  personal discomfort situations which may occur, the removal of
 this  product  from  the market would  likely have no adverse impacts on environ-
 mental quality and human health or  safety.

 Alternative Products or Systems

      The inability of current manufacturers  to utilize F-ll/F-12 mixtures would
 likely result in attempts to utilize  hydrocarbon-water mixtures or carbon di-
 oxide as propellants for aerosol spray products or to utilize mechanical pump
 spray dispensing systems.22.'   According to the Materials Transportation Bureau
 of the Department of Transportation (DOT) rules and regulations, aerosol dis-
pensers are not classified as hazardous materials and can be carried by an air-
 craft operator if authorized or required aboard his aircraft for its operation
 (Section 175.10).—'  For any alternative propellant, prior testing would be
 required to assure that the material would not undergo reaction or affect any
of the cabin components, such as the  Lexan (polycarbonate plastic) windows.

Hydrocarbon Propellants--
     Hydrocarbon-water-glycol mixtures of the type currently used for household
room deodorizers may be acceptable alternatives.   A spokesman concerned with
 rules and regulations for a U.S.  airline stated that, as far as he could deter-
mine, the use of a product with this propellant system would be within the cur-
 rent  rules and regulations.—'   According to the Federal Aviation Administra-
 tion,—'  materials used on board commercial aircraft are governed by Department
                                       31

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of Transportation regulations.  This propellant system could be utilized provided
it is formulated and packaged in accordance with the regulations pertaining to
products of this type  (see for example Section 172.101, 173.115, and 173.300).-^

Carbon Dioxide--
     Impact filling with carbon dioxide could be used as an alternative pro-
pellant system.xl/  However, this system produces a relatively coarse spray so
that the effectiveness of the deodorizer may be impaired due to a decrease in
the time the particles will remain in the air.  It is unknown at this time
whether this propellant will effectively dispense all of the active ingredient
from the container before the propellant pressure decreases to an ineffective
level.  In addition, the internal pressure within the aerosol container may be
above the level stated in the DOT regulation.  Testing of this type of formu-
lation would be necessary before a judgment could be made of its overall ef-
fectiveness.

Manual Pump Spray--
     A product using this type of dispensing system could be employed for air
deodorizers.  The finger-type pumps would be applicable for relatively small
areas.  For large areas this method may prove to be physically taxing.  A
trigger-type pump can be adjusted to a fine spray, but generally the particle
size would likely be too large to result in an efficient product.

Economic Considerations

The technology for hydrocarbon-water-glycol propelled products is well de-
veloped because of their extensive usage in household deodorizers; minimal
problems should be incurred with this formulation.  Since the current house-
hold products are priced competitively with the chlorofluorocarbon propelled
products, no increase in prices should be passed on to the airlines utilizing
this product.

     If carbon dioxide should prove to be an effective alternative propellant,
no increases in price should occur since this product will likely be in compe-
tition with the hydrocarbon-water-glycol propelled products.  If the manufac-
turer has the product contract filled, no price increases should arise since
filling costs are generally the same for F-12, hydrocarbon, or carbon dioxide
propellants.
                                       32

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PRODUCTS FOR THE AIRLINE  INDUSTRY

     This area encompasses several products, specifically lubricants, corrosion
preventives, solvent cleaners, dye penetrants, and touch up paints, which
have specific usages in the airline industry.  Airline spokesmen or anonymous
sources in the airline industry state that most of the industry has reviewed
their uses and employed alternative products wherever possible. 67-70/  por an
of these products, the general attitude appears to be that for products applied
in the shop area under controlled conditions, alternative methods are available
and can be used.  These alternatives include hydrocarbon propellants.  However,
for usage on the aircraft itself the airlines are extremely reluctant to utilize
any propellant which may present a flammability problem.  This is due to the
cost of each aircraft, which may be of the order of $25, 000, 000. 2Z/  However,
some anonymous sources stated that alternatives could be used for most appli-
cations.

     Since it is not possible to discuss all of these products together, each
will be discussed separately under the headings of product description and
utility, alternative products or systems, and economic considerations.

Product Description and Utility

Lubricants --
     These products are basically the same as those discussed under the head-
ing of "lubricants" in a previous report. ±L'   They encompass both liquid (light
petroleum oils) and solid (Teflon , molybdenum sulfide, graphite, etc.) lubri-
cants.  Molybdenum sulfide is used more extensively than the Teflon i .— '
While none of the airlines contacted could provide figures regarding the actual
quantities consumed by the industry because of the wide number of lubricants
used, they stated that significant quantities of each type are employed.   The
chlorof luorocarbons employed and their functions are the same as described in
in the previous report.—'

Solvent Cleaners--
     These products are the same as those described in the earlier report
under the topic of electronic cleaners.—'

Touch Up Paints --
     This is the same product described in the previous report as spray
paints. 1Z/

Dye Penetrant--
     This product is employed to detect stress cracking in metal parts.  Two
different processes are employed for the use of dye penetrants; (a) the visi-
ble process and (b) the fluorescent process.
                                       33

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      In  the visible process, the penetrant is applied to the metal part to be
 inspected; this is followed by a cleaner to remove excess penetrant from the
 metal surface.  A developer is then applied and any stress cracks appear as
 red  lines on  the white background of the dried developer.—'

      For the  fluorescent process, the metal part to be inspected is dipped into
 a tank of water-soluble penetrant.  Excess penetrant is washed from the metal
 surface with  water and the metal part coated with dry developer powder in a
 tank.  After  exposure to air, the metal surface is viewed with a "black light"
 to detect areas of stress cracking.22.'

     Aerosol  forms of both of these products are available.  Bulk solutions
are more commonly used with the fluorescent process for economic reasons.—'
Although, the F-12 is used primarily as a propellant, one source indicated
 that  the F-12 also provides good wetting properties for the penetrant.—'
 Contact with  two manufacturers of this product revealed little information
 concerning the quantity of F-12 consumed. *-> '*•'  The aerosol product contains
 approximately 65% propellant.—'   Typically the remainder consists of a mix-
 ture of petroleum solvent and a phthalate with small quantities of the fluo-
 rescent dyes.  Both manufacturers declined to discuss any information concern-
 ing  the total annual industry-wide sales.  Therefore, the total quantity of
 F-12 used in  this product is unknown.

 Corrosion Preventives--
     This type of product is applied to form two different types of coatings.
 One type forms a dry, thin, hard coating whereas the other results in a soft,
nondrying type of coating.o7>68/  Both types are used as sealants against
moisture, hydraulic fluids, brake fluids, or other liquids which could result
 in corrosion of metal surfaces.   The aerosol products are used primarily for
small applications or special control conditions.—'   For larger application,
bulk solutions are employed.2
     The aerosol products utilize a mixture of F-ll and F-12 as the propellant
system.—'  The actual quantities employed for this specific application are
unknown because of the wide industrial utilization of this product.
     For all of these products, their removal from the market without replace-
ment would have no effect on environmental quality.   However, due to the rather
unique nature of this industry, an assessment of the impact of their removal
on human health or safety is beyond the scope of the present study.

Alternative Products or Systems

     As stated previously, the applicability of alternative products or systems
to deliver the same goods differs from one industry source to another.  Some
sources state that for certain applications, no alternatives exist at the present

                                       34

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time, while others, who wish to remain anonymous, state that alternatives can
be used  for most, if not all, of the present uses of the chlorofluorocarbon
propelled products.  The principal factor involved with most of the applica-
tions appears to center around the problem of flammability.

Touch Up Paints--
     More progress has been made in the use of alternative systems with this
product  than with the others.—'  Hydrocarbon propelled aerosols can be and are
being used in many applications, depending upon the specific conditions.  For
other applications, airless sprayers are being used with satisfactory results.
Another  source stated that nonflammability of this product is not really a
strict criteria since the paint formulations are flammable and the use of a
hydrocarbon propellant would result in little increased f lammability.—'
Other sources stated that very few situations would occur where, with proper
precautions, a hydrocarbon propelled product and/or an airless sprayer could
not be I.CQH 69,70/

Solvent  Cleaners--
     Alternative propellants or delivery systems for this product have been
                               OT I
discussed in an earlier report.—'
Lubricants--
     Alternative propellants or delivery systems for this product have been
discussed in an earlier report.1Z.'

Corrosion Preventives--
     Alternative propellants or mechanical methods of application would be
very similar to those described in a previous report for liquid lubricants.—'
Some variation in the efficiency of application of certain aerosol propellants
may be anticipated because of the viscosity of the product.  Although some cur-
rent corrosion preventives are flammable, hydrocarbon propellants would
probably be generally unacceptable because of the flammability potential.
Testing would be required for any new propellant system to evaluate total
product dispersal, spray patterns and characteristics,  and the overall prod-
uct acceptability.

     Bulk solutions are currently used in conjunction with pressurized con-
tainers (e.g., garden sprayers, backpack sprayers, etc.) for large area appli-
cations.  With the proper selection of nozzles, this system may be applicable
for some current applications of aerosol products.  Airless sprayers may be
applicable for selected applications in which a thin film would be required.
Some testing may be required to attain the proper viscosity for the operation
of the sprayer.
                                       35

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 Dye  Penetrants--

     Aerosols--Since  the product consists primarily of a petroleum solvent
 plus a  phthalate with small quantities of dyes, other aerosol propellant sys-
 tems may  be  applicable.  Impact-filled carbon dioxide may be an acceptable
 alternative  if no  formulation or shelf life problems are encountered with the
 potential formation of acidic by-products.  Small amounts of moisture in the
 aerosol container  will result in the  formation of carbonic acid which may have
 a  detrimental effect  on  the phthalate or the fluorescent dyes.  The use of a
 wetting agent may  also be  required to provide good surface coverage.  Recently,
 question  has been  raised concerning the efficiency of carbon dioxide propellant
 to dispense  all of the product  from an aerosol container.  This potential method
 would require further testing before product acceptability could be established.

     Hydrocarbon propellants would not be an acceptable alternative if the
 product is to be utilized  in a  situation where flammability would pose a sig-
 nificant  problem.

     Nonaerosol methods--Manual application of dye penetrants by brushing the
 solution  onto a metal surface and removing the excess with a cloth is currently
 practiced, in certain applications, by at least one airline.—'   It would ap-
 pear that other mechanical methods of application may also be acceptable.

     One  possibility  may be the use of trigger-type pump sprays.  If surface
wetting would be a problem, then it may be necessary to incorporate a suitable
wetting agent into the formulation.  This potential change in formulation
would require further testing to determine if compatibility problems may arise.

     According to  one  industry source, airless sprays apparently will not work
with the  current bulk solutions,QU  However,  this may be a problem of surface
wetting.  If this  problem can be overcome, the method should be an acceptable
alternative.

Economic  Considerations
     The economic aspects of solid lubricants, corrosion preventives (liquid
lubricants), solvent cleaners, and spray paints have been discussed in a pre-
             "WI
vious report.—'

     For dye penetrants, the use of impact-filled carbon dioxide as a propel-
lant should not lead to any increased cost to the consumer.  As with many
other products, the decrease in cost due to the propellant is balanced by the
use of more product in the formulation of the total aerosol system.  The use
of bulk solutions and a mechanical application method should, ultimately, lead
to a reduction in costs.  Initially, increased costs will occur because of the
                                      36

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purchase of portable sprayers.  The rate at which the lower  cost  of  the bulk
solutions will overcome the initial sprayer costs will be dependent  upon  the
volume of dye penetrant consumed.
                                      37

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 CONTACT  CLEANER/LUBRICANT

 Product  Description and Utility

      This product  is  similar  to  the electronic cleaners employing F-113 and F-12
 described in an earlier report?-!/ except that an additional component is added
 as a  lubricant, preservative, and anti-corrosion agent.  The primary purpose of
 the  lubricant is the  prevention  of the formation of metallic oxides by simple
 oxidation or by oxidation due to atmospheric contaminants such as sulfur diox-
     TO/
 ide.—'  The product  is typically used by repairmen for cleaning and maintenance
 of electrical and  electronic components such as switches, relays, radio and tele-
 vision tuners, transmitters, timers, and many others.Z£/  In addition to civil-
 ian  repairmen, it  is  also used in certain military applications.!^/

      The cleaner/lubricant is produced by a sole manufacturer in two forms:
 (a)  an aerosol formulation using F-12 as the propellant; and (b) as a bulk
 liquid containing  either the pure lubricant or as a dilute solution in
 l,l,2-trichloro-l,2,2-trifluoroethane (F-113).  In the aerosol form, the com-
 ponents are approximately 8% lubricant package, 15% perchloroethylene, 42%
 F-113, and 35% F-12.  The sole function of the F-12 in this product is that
 of a  propellant.   The manufacturer claims that a very fine spray pattern is
 required for the effective use of this product.  The perchloroethylene is
 added as a solvent for the lubricant package to obtain good miscibility with
 the F-113 and is present in both the aerosol and bulk products.!!/  This re-
 port  will be concerned only with the use of F-12 as the aerosol propellant,
 and no consideration will be given to the subject of the applicability of
 F-113 as the cleaning solvent.

      Based on information provided by the manufacturer, it is estimated that
 approximately 4,000 Ib of F-12 are consumed annually in this product.—'

      For the product employed for use by civilian repairmen, the removal of
 the F-12 propelled product from the market would have no known adverse impacts
 on environmental quality or human health and safety.

Alternative Products or Systems

Hydrocarbon Propellant--
     Considering the quantity of chlorinated hydrocarbon employed in the aero-
 sol  formulation of this product, a hydrocarbon propellant would appear to be an
 adequate alternative because the chlorinated compounds should lend a degree of
 nonflammability to the spray.  In addition, this propellant would also satisfy
 the manufacturers  requirement for a fine spray to preserve the effectiveness
 of the product.   However,  tests by the contract aerosol filler for this prod-
uct show that the  current formulation with a hydrocarbon propellant is flammable
when  sprayed across an open flame.—'   When the bulk liquid is placed in an

                                       38

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open cup and  ignited, the liquid will flame momentarily.—'  Because of the
flammability  characteristics,  this propellant system would not likely be an
acceptable alternative.

Carbon Dioxide--
     The manufacturer has requested the contract filler to prepare test samples
using carbon  dioxide as the propellant.  This propellant is used with the elec-
tronic cleaners containing only F-113, and if the containers are impact filled,
no formulation problems should arise.  However, the spray resulting from the use
of carbon dioxide is more coarse than that obtained using F-12 and this may re-
sult in a reduction of the effectiveness of this particular product.

F-22 Propellant--
     F-22 could likely be used as an alternative propellant system for most
components if it were available.  This compound may have a detrimental effect
on some component parts, but it could prove to be acceptable.

Manual Pump Sprays--
     In view of the manufacturers comment that the product works better when
used in small amounts, manual pump sprays would probably not be a feasible
alternative due to the rather coarse spray pattern produced and the large
quantity of material dispensed.

Bulk Liquid Methods--
     This product is sold in bulk quantities for application by cloth, brush,
or cotton-tipped applicators.  For many applications, these are a suitable
method of application.  However, in many electronic components, it is very
difficult to manually apply a liquid because of the difficulty in gaining
access to the component.  If partial dismantlement of the equipment would be
necessary, there would be increased labor costs.

Economic Considerations

     As stated previously, this cleaner/lubricant is produced by only one manu-
facturer.  The sales attributable to the aerosol product constitute approxi-
mately 50 to 60% of the total annual sales for this company.

     If carbon dioxide should prove to be an acceptable alternative, no in-
crease in consumer costs would be anticipated since the aerosol product is
filled by a contract filler who normally charges the same price for filling
with carbon dioxide as for F-12.
                                       39

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References

 1.  Harrison, W. R.  Suspect Documents - Their Scientific Examination.
     Praeger, New York, 1958.  pp. 126-129.

 2.  Federal Bureau of Investigation.  FBI Handbook of Forensic Science.
     Revised Edition.  Washington, D.C., August 1975.

 3.  Moenssens, A. A.  Fingerprint Techniques.  Chilton Book Company,
     Philadelphia, Pennsylvania, 1971.  pp. 120-126.

 4.  Svensson, A., and 0. Wendell.  Techniques of Crime Scene Investigation.
     American Elsevier Publishing Company, New York, 1965.

 5.  Safersten, R.  Criminalistics, An Introduction to Forensic Science.
     Prentise Hall, Englewood Cliffs, New Jersey, 1965.

 6.  Federal Bureau of Investigation.  Instructions for the Preparation of
     Chemicals Utilized to Develop Latent Fingerprints on Porous Surfaces.
     Washington, D.C., 1977.

 7.  Worsham, R.  Personal Communication.   Criminalistics, Inc., Miami, Florida.

 8.  Bigler, E.  Personal Communication.  Director, Florida State Criminalistics
     Laboratory, Tallahassee, Florida.

 9.  Locke, D.  Personal Communication.   Head, Identification Section, Missouri
     State Highway Patrol Laboratory, Jefferson City, Missouri.

10.  Sergeant Rice.   Personal Communication.   Laboratory Supervisor, Regional
     Criminalistics Laboratory,  Independence,  Missouri.

11.  Officer Foster.   Personal Communication.   Identification Department,
     Houston Police Department,  Houston, Texas.

12.  Jones, R.  Personal Communication.   Director, Kansas Bureau of Investi-
     gation, Topeka,  Kansas.

13.  Malaer, 0.  Personal Communication.  Latent Print Examiner, Houston
     Police Department,  Houston, Texas.

14.  Bonebrake, G.  Personal Communication.   Supervisor, Latent Fingerprint
     Section, Federal Bureau of Investigation, Washington, D.C.

15.  Hoffmaister, H.   Personal Communication.   Fingerprint Laboratory,
     Texas Department of Public Safety,  Austin, Texas.

                                      40

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16.  Sirchie Fingerprint  Laboratories.  Catalog, Raleigh, North  Carolina.

17.  Edwards, W.  Personal Communication.   Chief Chemist, Sirchie  Fingerprint
     Laboratories, Raleigh, North Carolina.

18.  Hasty, D.  Personal  Communication.   Supervisor,  Identification  Division,
     Florida State Criminalistics Laboratory, Tallahassee, Florida.

19.  Edwards, W.  Letter  to L. Longanecker, EPA, dated November  1, 1977.
     Chief Chemist, Sirchie Fingerprint Laboratories, Raleigh, North Carolina.

20.  Shah, S.  Personal Communication.  Acra-Pak Inc., Elkhart,  Indiana.

21.  Murrill, E., and P.  Siewald.  Personal Communication.  Midwest  Research
     Institute, Kansas City, Missouri.

22.  Federal Bureau of Investigation.  Crime in the United States--1975.
     Uniform Crime Reports.  Washington,  D.C.

23.  Lewis, L.  Personal  Communication.   Lincoln Electric Company.   Kansas
     City, Missouri.

24.  Marriott, L., and P. Saunders.  Personal Communication.  Pureweld, Inc.
     Kansas City, Missouri.

25.  Britell, S.  Personal Communication.  Welding Equipment Supply  Company.
     Kansas City, Missouri.

26.  Bailey, L.  Personal Communication.  Kirk Welding Supply.  Kansas City,
     Missouri.

27.  Carr, R. J.  Personal Communication.  Welders Products and Service
     Company.  Kansas City, Missouri.

28.  Johnson, P.  Personal Communication.  Hohenschield Welders Supply
     Company.  Kansas City, Missouri.

29.  Arcair Protex,  Original.   Arcair, Lancaster, Ohio.  Wayne House.  Personal
     Communication and Product Data Sheet, 1975.

30.  Protect-0-Metal No.   2.  G. W. Smith and Sons.   Dayton,  Ohio, Product
     Brochure (undated).

31.  Silver, D.  Personal Communication; also Spat-R-Proof 106 product data
     bulletin.  York Engineering Company, Chicago,  Illinois.
                                       41

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32.   Letter  to  P. W. Brunner.   July  13,  1977,  from William  N. Grawe.   DuBois
      Chemicals,  Sharronville, Ohio.  Also  personal communication.

33.   Kirschenbaum, S.  Personal Communication.  Eska Chemicals,  Lakewood,
      New Jersey.

34.   Mutual  Hardware Corporation.  Personal Communication.   Long Island,
      New York.

35.   Mole-Richardson Company.   Personal  Communication.  Hollywood, California.

36.   Calvin  Communications, Inc.  Personal Communication.   Kansas City,
      Missouri.

37.   Midwest Research Institute.  Investigation of Alternatives  for Selected
      Aerosol Propellant and Related Applications of Fluorocarbons.  EPA Con-
      tract No.  68-01-3201, Task VI, Publication No. EPA 560/1-77-004,  October
      1977.

38.  Mohn, W.   Personal Communication.  Key Industries, Englishtown, New Jersey.

39.   York, J.   Personal Communication.   Jim York Chemical Company, Houston,
      Texas.

40.   Friedman, A.  Personal Communication.  Chemtronics, Inc., Hauppauge,
      New York.

41.   Young,  J.  Personal Communication.  Sunbeam Appliance  and Service
      Company, Chicago, Illinois.

42.   Burns,  D.  Personal Communication.  Carson Chemical Company, New  Castle,
      Indiana.

43.   Smith,  R.  Personal Communication.  Metz Engineering Company, Kansas
      City, Missouri.

44.   Dr. Christopherson.   Personal Communication.  EVSCO Pharmaceutical
      Corporation, a division of Damon Company, Buena, New Jersey.

45.   Pet Chemical Company.  Personal Communication.  Miami  Springs, Florida.

46.  Midwest Research Institute estimate based on information from reference 41.

47.   Century Electric Division, Gould, Inc.  Personal Communication.
      St. Louis, Missouri.
                                       42

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48.  Reed, A.  Personal Communication.  CRC Chemicals, Inc., Warminster,
     Pennsylvania.

49.  Agnew, G.  Personal Communication.  WD-40 Company, San Diego, California.

50.  Leinen, R.  Personal Communication.  3-M Company, St. Paul, Minnesota.

51.  Industrial Transformer, Motor, and Generator Repair, General Electric
     Company.  Personal Communication.  Kansas City, Missouri.

52.  Kornfeld-Thorp Electric Company.  Personal Communication.  Kansas City,
     Missouri.

53.  Industrial Apparatus Repair, Westinghouse Electric Corporation.  Personal
     Communication.  Kansas City, Missouri.

54.  Mr. Piszynski.  Personal Communication.  Gunk Laboratories, Inc.,
     Chicago, Illinois.

55.  Szumlas, J.  Personal Communication.  Crown Industrial Products,
     Hebron, Illinois.

56.  Midwest Research Institute estimate based on information from reference 54.

57.  Stone R.  Personal Communication.  Midwestern Sales Representative,
     Masury-Columbia Company, Elmhurst, Illinois.

58.  Prices from Sears, Roebuck and Company, Kansas City, Missouri.

59.  Kouts, N.  Personal Communication.  Kansas City Appliance and Shaver
     Center, Kansas City, Missouri.

60.  Frangos, J.  Personal Communication.  Connecticut Aerosols, Inc.,
     Milford, Connecticut.

61.  Tierney, B.  Personal Communication.  Remington Electric Shaver,
     Bridgeport, Connecticut.

62.  Midwest Research Institute estimates are based on data supplied by
     references 59 and 60.

63.  Granville, R.  Personal Communication.  Celeste Industries Corporation,
     Easton, Maryland.  See also letter to J. T.  Repasch, Environmental
     Protection Agency, Washington, D.C.  from Mr. Granville dated July 27,
     1977.
                                       43

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64.  Hazardous Materials Regulations, 49 CFR Parts 171-177, Materials Trans-
     portation Bureau, Department of Transportation, in Federal Register,
     September 27, 1976.

65.  Williamson, B.  Personal Communication.  Trans World Airlines, New York,
     New York.

66.  Francis, W.  Personal Communication.  Air Carrier District, Federal
     Aviation Administration, Kansas City, Missouri.

67.  Jones, A.  Personal Communication.  Eastern Airlines, Miami, Florida.

68.  Anonymous source.  Personal Communication.  A major U.S. airline.

69.  Anonymous source.  Personal Communication.  A major U.S. airline.

70.  Anonymous source.  Personal Communication.  A major U.S. airline.

71.  Santos, R.  Personal Communication.  Turco Products Division, Purex
     Corporation, Carson, California.

72.  Magnaflux Corporation;  Personal Communication.  Chicago, Illinois.

73.  Lohkemper, 0. A.  Letter to J.  T.  Repasch, Environmental Protection
     Agency, Washington, D.C., dated October 20, 1977.   Caig Laboratories,
     Inc., Escondido, California.

74.  Caig Laboratories, Inc.   Bulletin C-400.   Escondido, California.   1976.

75.  Lohkemper, 0. A.  Personal Communication.   Caig Laboratories, Inc.,
     Escondido, California.
                                      44

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BIBLIOGRAPHIC DATA
SHEET
1. Reporc No.
  EPA 560/1-78-002
3. Recipient's Accession No.
4. Title and Subtitle
  Investigation of Alternatives to Chlorofluorocarbons  in
  Selected Aerosol Products
                                                 5. Report Date
                                                    March  1978
                                                 6.
7. Author(s)  Thomas W.  Lapp,  Howard Gadberry,  Gary L. Kelso,
	Richard 0. Welch,  Fritz Hoffmeister	
                                                 8. Performing Organization Rept.
                                                   No.
9. Performing Organization Name and Address
  Midwest Research Institute
  425 Volker Boulevard
  Kansas  City, Missouri   64110
                                                 10. Project/Task/Work Unit No.
                                                    Task II
                                                 11. Contract/Grant No.
                                                  Contract No.
                                                  68-01-3896
12. Sponsoring Organization Name and Address
  Environmental Protection  Agency
  Office  of Toxic Substances
  Washington,  D.C.  20460
                                                 13. Type of Report & Period
                                                   Covered
                                                            Final
                                                 14.
 15. Supplementary Notes
16. Abstracts Several aerosol  propellant applications of Chlorofluorocarbons  were examined
  to identify existing  and technologically feasible alternatives.  Associated cost factor
  were also considered.   Interested parties  brought these  chlorofluorocarbon applications
  to the  attention of an  interagency work group (EPA, FDA,  and CPSC) as being possible
  "essential uses" of these substances.   The applications  examined under  the task were:
  agents  for latent fingerprint development, anti-spatter  compounds for welding, aerosol
  spray to produce smoke  or fog, spray mold  release agent  for medicine tablets, leather
  spray polish preservative,  high voltage spray insulation,  clipper coolants and lubri-
  cants,  moisture removal  spray, engine  degreasers, electric shaver cleaners and lubri-
  cants,  aircraft deodorant spray, products  for the airline  industry, and contact
  cleaner/lubricant.
17. Key Words and Document Analysis.
  Fluorohydrocarbons
  Environmental Impacts
  Air Pollution
  Economics
  Dichlorodifluoromethane
  Aerosols
  Propellants
17b. Identifiers/Open-Ended Terms
  Methane/chloro-trifluoro
  Freons
         17d. Descriptors
17c. COSATI Field 'Group
18. Availability Statement
  Release  unlimited
                                     19.. Security Class (This
                                       Report)
                                     	UNCLASSIFIED
                                                          20. Security Class (This
                                                             Page
                                                               UNCLASSIFIED
          21. No. of Pages
             49
                                                           22. Price
FORM NTis-33 (REV. 10-73)   ENDORSED BY ANSI AND UNESCO.
                                           45
                                                    THIS FORM MAY BE REPRODUCED
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