EPA-600/2-76-234
September 1976
Environmental Protection Technology Series
                             ANALYTICAL  VARIABILITY OF
                       FIVE  WASTEWATER  PARAMETERS
                             Petroleum  Refining  Industry
                                Robert S. Kerr Environmental Research Laboratory
                                         Office of Research and Development
                                        U.S. Environmental Protection Agency
                                                 Ada, Oklahoma 74820

-------
                RESEARCH REPORTING SERIES

Research reports of the Office of Research and Development, U.S. Environmental
Protection Agency,  have been grouped into five series. These five  broad
categories were established to facilitate further development and application of
environmental technology. Elimination of traditional grouping was consciously
planned to foster technology transfer and a maximum interface in related fields.
The five series are:
     1.    Environmental Health Effects Research
     2.    Environmental Protection Technology
     3.    Ecological Research
     4.    Environmental Monitoring
     5.    Socioeconomic Environmental Studies

This report  has been  assigned  to the ENVIRONMENTAL PROTECTION
TECHNOLOGY series. This series describes research performed to develop and
demonstrate  instrumentation, equipment,  and methodology to repair or prevent
environmental degradation from point and non-point sources of pollution. This
work provides  the new  or improved technology required for the control  and
treatment of pollution sources to meet environmental quality standards.
This document is available to the public through the National Technical Informa-
tion Service, Springfield. Virginia 22161.

-------
                                    EPA-600/2-76-234
                                    September 1976
    ANALYTICAL VARIABILITY OF FIVE WASTEWATER

     PARAMETERS--PETROLEUM REFINING INDUSTRY
                       by

                  Leon H. Myers
              Thomas E. Short, Jr.
                Billy L. DePrater
                 Fred M. Pfeffer
     Treatment and Control Technology Branch
Robert S. Kerr Environmental Research Laboratory
               Ada, Oklahoma, 74820
ROBERT S. KERR ENVIRONMENTAL RESEARCH LABORATORY
       OFFICE OF RESEARCH AND DEVELOPMENT
      U.S. ENVIRONMENTAL PROTECTION AGENCY
               ADA, OKLAHOMA 74820

-------
                              DISCLAIMER
     This report has been reviewed by the Robert S. Kerr Environmental
Research Laboratory, U.S. Environmental Protection Agency, and approved
for publication.  Mention of trade names or commercial products does
not constitute endorsement or recommendation for use.
                                   ii

-------
                              ABSTRACT
Information is presented on a "Round Robin" laboratory analysis exercise
conducted by Environmental Protection Agency laboratories with coopera-
tive industrial and state agency laboratories.  The initial sample
analyzed was obtained from a petroleum refinery activated sludge plant's
final clarifier effluent and represented a low contaminent level waste-
water.  The second sample was taken from the discharge of an American
Petroleum Institute separator at a refinery and was characteristic of a
high contaminent level wastewater containing sulfide concentrations
which could cause analytical interference problems.
Samples were divided among 12 laboratories to be analyzed for chemical
oxygen demand, suspended solids, ammonia nitrogen, phenolics, and oil
and grease.  The Robert S. Kerr Environmental Research Laboratory analyzed
six sample sets to determine intralaboratory deviation (repeatability),
while the other participating laboratories analyzed single samples to
provide data for interlaboratory deviation (reproducibility) determina-
tions.  Study results are expressed in terms of averages, standard
deviation, and spike recoveries for intralaboratory, interlaboratory,
and combined evaluations.
A summary of the instruction seminar which was provided to the participants
between the low and high level sample runs to discuss analytical problems
and techniques used for the five parameters is presented.
This report was submitted by the Robert S. Kerr Environmental Research
Laboratory under the sponsorship of the Environmental Protection Agency.
Work was completed as of June, 1974.
                                    iii

-------
                              CONTENTS


Sections                                                    Page

I         Conclusions                                        I

II        Recommendations                                    3

III       Introduction                                       4

IV        Participant Selection                              5

V         Study Objective                                    9

VI        Study Conditions                                   11

VII       Sampling Procedures                                13
             Sample Sets                                     14
             Location of Sample Points                       17
             Sample Delivery                                 17

VIII      Participant Seminar                                19

IX        Statistical Evaluation                             20
             Preliminary Data Checking                       20
             Outlier Rejections                              20
             Data Presentation                               21
             Data Analyses                                   21

X         References                                         35

XI        Appendices                                         36

-------
                               FIGURES






No.                                                         Page




1    Project Organizational Structure                        6




2    Equipment Used to Obtain Representative Sample          14




3    Sampling Pump Installation                              15




4    Composite Sampling Container                            15




5    Top View of Composite Sampling Container                16




6    Sample Sets for Cooperative Laboratories                16




7    Chemical Oxygen Demand Set-Up                           39




8    Phenolics Set-Up                                        39




9    Oil and Grease (Hexane Extraction) Set-Up               40




10   Ammonia Nitrogen Set-Up                                 40




11   Suspended Solids Set-Up                                 41
                               vi

-------
                               TABLES


No.                                                         Page

1    Crude Capacity of Participants                          7

2    Sample Volumes and Preservatives                        17

3    TOC Analysis on Replicate Samples                       19

4    COD Analytical Method Evaluation - Phase I              23

5    Suspended Solids Analytical Methods Evaluation -        24
       Phase I

6    Ammonia Analytical Method Evaluation - Phase I          25

7    Phenolics Analytical Method Evaluation - Phase I        26

8    Oil and Grease Method Evaluation - Phase I              27

9    COD Analytical Method Evaluation - Phase II             28

10   Suspended Solids Analytical Method Evaluation -         29
       Phase II

11   Ammonia Analytical Method Evaluation - Phase II         30

12   Phenolics Analytical Method Evaluation - Phase II       31

13   Oil and Grease Method Evaluation - Phase II             32

14   Statistical Comparison of Laboratory 01 with the        33
       Other Laboratories (at the 95% confidence level)

15   Statistical Comparison of the Hexane and Freon          34
       Methods for the Analysis of Oil and Grease
       (at the 95% confidence level)
                               vii

-------
                           ACKNOWLEDGMENTS

The participation of member refineries of the Oklahoma Refiners Waste
Control Council  (ORWCC); the Methods Development and Quality Assurance
Research Laboratory (MDQARL), Cincinnati, Ohio; Oklahoma State Health
Department; Oklahoma State University; and the assisting Programs of the
Robert S. Kerr Environmental Research Laboratory (RSKERL), Ada, Oklahoma,
are gratefully acknowledged.
The assistance of Messrs. Marion Buercklin, Malcolm Lider, Ed Sheets,
and John Skinner of the ORWCC; Dr. Sterling Burks, OSU; Bob Kroner and
Jim Lichtenberg, MDQARL; and William C. Galegar and Marvin L. Wood,
RSKERL, for project guidance are further acknowledged.
We are indebted to the personnel at the RSKERL who participated in the
analytical study and provided instruction for the seminar.  Principal
RSKERL staff participants were Messrs. Jack H. Hale, Clarence Edmonson,
Kenneth Jackson, Mike Cook, Roger Cosby, Tommy Redman, John Matthews,
and Mrs. Dee Hutchings.
                                  viii

-------
                              SECTION I
                             CONCLUSIONS

1.   The chemical oxygen demand (COD) test had a repeatability (single
lab) expressed in terms of standard deviation of 9.5 milligrams per
liter (mg/1) for petroleum refinery wastewater which had a COD average
of 134 mg/1.  Reproducibility (overall laboratories) for this same
refinery wastewater exhibited a standard deviation of 15.0 mg/1.
2.   Suspended solids with an average concentration of 19 mg/1 had a
standard deviation for repeatability of 1.8 mg/1 and a standard devi-
ation for reproducibility of 5.2 mg/1.
3.   Results obtained for the ammonia test with an average concentration
of 8.5 mg/1 exhibited a repeatability standard deviation of 0.1 mg/1 and
a reproducibility standard deviation of 0.9 mg/1.
4.   The repeatability standard deviation for phenolics was 0.2 mg/1 for
a sample containing 5.5 mg/1; the standard deviation for reproducibility
of phenolics was 0.8 mg/1.
5.   Oil and grease standard deviation for repeatability was 2.3 mg/1
and reproducibility was 2.9 mg/1 for a sample containing approximately
11 mg/1.
6.   A t-test shows there to be no significant difference between the
quantitative results of the hexane and freon procedures.
7.   The variance of the analysis for oil and grease is less for the
freon method than the hexane method.
8.   Recovery of ammonia and COD spikes was greater than 95 percent
after instruction seminar.

-------
9.   A comparison of results between Phases I and II indicate the
instruction seminar, which was held to achieve uniformity of analyti-
cal procedures accomplished:
     a.   A significant reduction in arithmetic and extreme outlier
          value errors;
     b.   Enhancement of uniformity of laboratory technique;
     c.   Minimizing the COD mean values between intralaboratory
          and interlaboratory results;
     d.   Improved spike recovery for COD and ammonia.
     e.   The standard deviations for COD, ammonia, and phenolics
          were decreased.
10.  Environmental Protection Agency  (EPA) methodology for the parameters
studied appeared applicable for this petroleum refinery wastewater when
the analysts were properly instructed.

-------
                             SECTION II
                           RECOMMENDATIONS

1.   Similar studies should be conducted with other industrial discharges
to evaluate variances for EPA procedures.
2.   Instruction seminars need to be developed by EPA to properly instruct
analysts, whose results will be used by EPA for self-monitoring of
permit conditions and acquisition of data on demonstration grants.
3.   Repeatability and reproducibility values should be established for
each EPA procedure on various industrial wastewaters.
4.   An EPA Laboratory Service should be established to continue a
cross-match of methodology with wastewater discharge samples peculiar
to a specific industry.  This established laboratory should be able to
accept a testing program semi-annually with participating industrial
and regulatory laboratories.
5.   Phase I of this study should be repeated to determine the effect
of the training seminar on the low level parameters as opposed to the
high level parameters of Phase II.

-------
                             SECTION III
                            INTRODUCTION

Enactment of the Federal Water Pollution Control Act Amendments of 1972
provided this Nation with the legislation needed to clean up the domestic
waters.  This law specified two goals for reducing and eliminating water
pollution:  first, to provide water clean enough for swimming and other
recreational purposes by July 1, 1983, and second, to eliminate pollu-
tant discharges by July 1, 1985.
Within the framework of this legislation, industry discharging water
must obtain a discharge permit issued under the regulation of EPA.  The
permit contains a description of the effluent limitations for the pollu-
tants of concern.  Enforcement of the issued permit is administered by
EPA, either through monitoring stations or by site visits when samples
of water discharges may be obtained and analyzed for permit compliance.
The permit holder is required to provide analytical data on water dis-
charges to EPA on a routine basis.  If a permit holder is in violation
of the permit conditions, court action may be pursued.
Since many states have legally provided a documented self-reporting
system of effluent chemical analysis for years, utilization of this
procedure to satisfy permit conditions is not a unique concept.  Self-
reporting provides the company with control of the treatment facility
performance and the enforcement office with information on which dis-
charge point needs investigation for possible permit violations.

-------
                             SECTION IV
                        PARTICIPANT SELECTION

An inquiry was received from the Oklahoma Refiners Waste Control Council
(ORWCC) expressing their concern of analytical variances experienced in
analyzing industrial wastewater samples at individual refineries.  This
organization, composed of 11 refinery members, has employed the self-
reporting system for wastewater discharge analyses since 1955.  Each
month, the individual refineries report analytical data to the Oklahoma
State Corporation Commission. Their selection as the participating
industrial organization for this study insures the presence of laboratory
experience in wastewater analyses, familiarity with analytical quality
control procedures, and presence of the necessary laboratory supplies
and equipment.
STEERING COMMITTEE
To attain the major and ancillary objectives of a study to define inter-
and intralaboratory repeatability and reproducibility, a steering com-
mittee including one EPA, one state, and three refinery representatives
was formed.  Formation of the project plan was the responsibility of the
committee while the liaison and project direction were responsibilities
of Robert S. Kerr Environmental Research Laboratory (RSKERL) personnel.
To prevent fragmentation of information relevant to project completion
an organizational structure, such as the one used in this study shown in
Figure 1, is a necessity for a project such as this involving multiple
organizations.
The steering committee recommended four divisions for the analytical
study:  (1) low-level contamination wastewater analysis, (2) participant
seminar to specify uniform procedures, (3) high-level contamination
wastewater analysis, and (4) spike recovery from an industrial waste-
water.

-------
                                    R SKERL
RSKERL ANALYTICAL
   LABORATORY
                                   STEERING
                                  COMMITTEE
                                  PARTICIPANTS
NATIONAL PETROLEUM REFINERY-
ORGANIC CHEMICAL WASTES
RESEARCH
                     Figure 1.  Project organizational structure

-------
Participant selection from the council was voluntary, with the agreement
that any refinery who volunteered would, of necessity, have to partici-
pate in the total program.  Eight of the eleven member refineries agreed
to participate in the project.  Those refiners who did not choose to
participate represent refineries who either contract their wastewater
samples for analysis or could not participate due to internal restric-
tions.  Refinery size of the participants varied from 12,000 to 112,000
barrels of crude per calendar day (MBCD).  The size distribution of the
participating refineries is shown in Table 1.  Size variance of the
participants is an important factor since the population (industrial
participants) involved in the study should represent a spectrum from
small to large.  Refinery size also reflects laboratory capabilities
for wastewater analyses since their analytical facilities are dependent
on refinery size.
Two Oklahoma state agencies, which are currently involved in analyzing
industrial wastewaters, requested participation in the program.  Those
state agencies were the Oklahoma State Health Department, whose respon-
sibilities include analyses of petroleum refinery wastewater for the

              Table 1.  CRUDE CAPACITY OF PARTICIPANTS

Refinery
A
B
C
D
E
F
G
H
Thousand Barrels/Calendar Day
12.0
25.0
28.5
29.5
48.5
51.0
87.0
112.0

-------
Oklahoma Corporation Commission  (Oklahoma's Enforcement Agency for
petroleum refineries), and the Zoology Department of Oklahoma State
University (OSU).  The latter department has performed bioassays on
petroleum refinery wastewaters since 1956 and regularly analyzes refinery
wastewaters.
EPA laboratories participating in the study were the RSKERL at Ada,
Oklahoma, and the Methods Development and Quality Assurance Research
Laboratory (MDQARL) located in Cincinnati, Ohio.  MDQARL participation
was primarily that of a referee  laboratory while RSKERL duties included
project liaison, sampling, intralaboratory analyses, data analyses,
and report preparation.  Related information and background including
study schedule, laboratory equipment needed, correspondence relating
to project liaison, report forms, and analytical instructions are located
in Appendix A.

-------
                              SECTION V
                           STUDY OBJECTIVE

The objective of this study was to observe the extent of analytical
variability incurred for a specific industrial wastewater under con-
trolled conditions for intralaboratory (repeatability), interlaboratory
(reproducibility), and spike recovery.
Enforcement of the Federal Water Pollution Control Act (PL 92-500),
which includes a self-reporting system, will be dependent on the pre-
cision and accuracy of the analytical results.  Both parties in any
court action should be prepared to furnish sufficient evidence that
their analytical results are correct.
EPA's self-reporting system is based on two major variables:  (1) analyti-
cal procedures, and (2) flow measurements.  The basis of the reported
values is:
              Discharge flow x parameter concentration            ,..,.
                         units of production
This simple formula has two principal potential error sources:   (1) ana-
lytical variability, and (2) flow measurement variability.  For example,
a 30,000 barrel per day (30 MBD) refinery which has a discharge flow of
one million gallons per day  (1 MGD) and a five-day biochemical oxygen
demand (BOD ) concentration of 20 mg/1 may have a discharge load of 5.56
pounds per unit product.
                     20 x 8.34 x 1 = 5>56 #/MBp                   (2)

If, because of analytical variability, the analyst reports 25 mg/1 BOD,.,
the discharge load would be 6.95 #/MBD which may constitute a permit
violation.  If, in the event of a flow metering error, which is quite

-------
common, a value of 1.2 MGD was used instead of 1.0 MGD, the example
discharge load would be 6.67 #/MBD instead of 5.56 #/MBD.  These sources
of error are always present because of the technology and methodology
involved in making the measurements.
Analytical variability, for the purposes of this study, is defined as
the concentration differences reported by participating laboratories for
a common industrial wastewater sample using a standardized testing pro-
cedure.  Analytical variability is statistically measured by the standard
deviation test.
Repeatability  (precision) is defined as the variability encountered by
a single analyst for the same sample analyzed with the same apparatus.
The statistical measurement for repeatability is also the standard
deviation test.
Reproducibility (precision) is defined as a measurement of the variability
encountered in results from analysts from two or more laboratories for
the same sample and is statistically evaluated using the standard devi-
ation test procedure.
Spike recovery (accuracy) is a percentage measurement of the retrieval
of a specified quantity of chemical added to the industrial wastewater.
                                     10

-------
                             SECTION VI
                          STUDY CONDITIONS

A list of factors which affect analytical variability was prepared as a
guide to the study conditions.  These analytical variation causes are
listed below:
     1.   Analysts' laboratory techniques
     2.   Procedure alteration
     3.   Poor quality control
     4.   Improper standards
     5.   Poor reagents
     6.   Arithmetic errors
     7.   Poor sampling techniques
     8.   Improper equipment, supplies, and glassware
     9.   Interferences from other contaminents
    10.   Insufficient time allotted for proper analyses
    11.   Lack of explicit method
These factors may be summarily reduced to three items of principal
concern:  (1) sampling techniques, (2) interferences, and (3) laboratory
factors.
To provide uniformity for the study, the following conditions were
established prior to Phase I:
     Sampling—A single industrial wastewater would be sampled and
replicates divided among the participants.
     Interfering Compounds—One sample set would not contain sulfide,
while the other sample set would contain sulfide in sufficient concen-
tration to cause interferences.
                                  11

-------
     Analytical Procedure--The methods of choice to be followed would
be EPA's "Methods for Chemical Analysis of Water and Wastes," 1971.l
     Quality Control—Each participant was requested to use the "Labora-
tory Quality Control Manual," 1972.2> 3
     Arithmetic Errors—A self-reporting format was to be provided for
each analyst to submit necessary information to computer checking of
calculations.
     Analytical Techniques—Although the Phase I sample set would be
analyzed in the stipulated manner, a participant seminar to provide
additional information on techniques would be provided prior to Phase II
sample set analyses.
     Statistics—All data would be sent to the RSKERL, Ada, Oklahoma,
for statistical evaluation.
     Parameters to be Determined—Parameters would include COD, phenolics,
total suspended solids (TSS), ammonia nitrogen, and oil and grease.
Those laboratories which had organic carbon instruments were requested
to report total organic carbon (TOC).
     Participants--Various industrial and enforcement laboratories would
voluntarily participate.  It was agreed to furnish each participant with
a code identification.
     "Spike" Sample—Certified "spike" samples prepared by EPA's MDQARL,
formerly Analytical Quality Control  (AQC), would be included in each
sample set for Phase I and II.  Instructions for ammonia and COD spike
additions were to be included with each sample set.
Referee laboratory services would be provided by the MDQARL.  Intra-
laboratory deviation would be determined at the RSKERL by analyzing six
sample sets for each phase of the study.  Participants were requested to
begin analysis at specified times to insure uniformity of storage effect
on analyses.
                                     12

-------
                             SECTION VII
                         SAMPLING PROCEDURES

Proper sampling of the industrial waste which was subdivided into 20
replicate samples was of utmost importance to the project.   If any of
the 20 samples were not representative, the project would be a failure
from the beginning; unfortunately, there are not methods which can be
used to obtain one truly representative grab sample, much less divide
that one sample into 20 parts with the expectation that each of the
20 samples will be equal.
The sampling method used for the study involved centrifugally pumping
the water at a medium volume rate (10 gallons per minute) into a 35-
gallon drum which had an inert inner liner.  Calculated amounts of
preservatives were added to the sample and an electric mixer was used
to mix the sample thoroughly.  After five minutes of mixing, a replicate
sample was withdrawn through a valve located near the bottom of the
barrel into a previously numbered one-quart plastic or glass container.
The numbered one-quart sample containers were filled at random to mini-
mize the relation of the one-quart sample to the total volume in the
35-gallon drum.  The samples were then placed into ice chests.  A time
interval of 15-20 minutes was needed to obtain each sample set.  Upon
completion of sample preparation for the five parameters, ice was placed
in each chest to assist preservation of samples.  A schematic of the
sample equipment is depicted in Figure 2.
Various states of the sampling procedures were photographed for con-
venience of presentations.
     Figure 3:  Electric centrifugal pump installed on the clarifier
catwalk with the intake pipe submerged about eight inches below the
water surface.  The discharge hose is directed to the sample barrel.
                                 13

-------
                    Centrifigual
                       Pump
                               Unco
             Foot Valve
Electric Stirrer
     Inert Liner
                                                     ^-Sampling Valve
                  Ice
                  Chest
                                   Sampling
                                   Container
      Figure 2.  Equipment used to  obtain representative sample
     Figure 4:  The  inert  lined sampling barrel being filled with waste-
water to  a pre-determined  volume,  as measured by depth.   The electric
stirrer was started  after  the correct sample volume was  obtained and the
preservative added.
     Figure 5:  Top  view of the barrel shows the mixing  pattern created
by the electric stirrer.   Continuous stirring was necessary to prevent
settling  of suspended solids and separation of oil which usually occur
with refinery wastewaters.
     Figure 6:  Ice  chests  were arranged numerically and pre-numbered
samples were placed  in the  box.
SAMPLE SETS
Sample volumes obtained and the preservative added for each sample set
are shown in Table 2.   Each sample set included 12 one-quart sample
containers and the AQC samples for ammonia and COD spikes.   Directions
on analytical procedures and quality control were mailed prior to the
sampling  so the participants could correspond on problem areas.   The
project instructions and format for reporting analyses are  located in
Appendix  A of this report.
                                    14

-------
Figure 3.  Sampling pump installation
Figure 4.  Composite sampling container

-------
Figure 5.   Top view of composite sampling container
Figure 6.   Sample sets for
 cooperative laboratories

-------
             Table 2.  SAMPLE VOLUMES AND PRESERVATIVES

Parameter
COD
TSS
Ammonia
Phenolics
Oil § Grease
Barrel Vol. Amount of Vol. of sample
(gal.) Preservative Preservative Drawn/set
17.0
17.0
22.0
22.0
17.0
Sulfuric Acid
(cone)
none
Mercuric Chloride
Phosphoric Acid
Copper Sulfate
Sulfuric Acid
(cone)
136.0 ml
none
3.52 gm
204,0 ml
68.0 gm
40.0 ml
2 qts.
2 qts.
3 qts.
3 qts.
2 qts.
LOCATION OF SAMPLE POINTS
Wastewater for the first sample phase was obtained from a final clarifier
at a petroleum refinery.  The water had been biologically treated and
represented all the water used in the refinery with the exception of
sanitary sewage.
Wastewater for the second sampling phase was obtained from the discharge
of an API type separator.  This water was not biologically treated and
contained sulfides which may cause interferences in analytical procedures.
SAMPLE DELIVERY
To insure uniformity of starting time, the participants were instructed
to begin analyses at 10:00 a.m. (CST).  Since the Phase I samples were
obtained about 16 hours previous, the sample set could be air delivered
to MDQARL, Cincinnati, Ohio.  Due to unforeseen circumstances, the sample
set was not delivered to MDQARL until the following day.  A second sample
set was analyzed by RSKERL at the later date for comparative purposes
with the MDQARL samples.
                                    17

-------
The second phase sample set was delivered to the seminar participants.
Initial analyses time was again set for 10:00 a.m. (GST).  Correspondence
with the involved airline insured sample receipt of the MDQARL samples
on time.
                                     18

-------
                            SECTION VIII
                         PARTICIPANT SEMINAR

An instruction seminar, designed to furnish information on laboratory
techniques, was presented to analysts participating in the study.   A
summary of the discussions is presented by parameter in Appendix B.
SAMPLE SET UNIFORMITY
Prime consideration was afforded the problem of obtaining 20 sample sets
which contained virtually the same quantities of contaminants. .As a
preliminary screening device, TOC analysis was performed on suspended
solid samples from six sample sets selected at random.  Results of these
analyses are listed in Table 3.
Results of this preliminary screening were sufficient to verify that
uniformity of the 20 sample sets did exist, and that they were accept-
able replicates.

             Table 3.  TOC ANALYSIS ON REPLICATE SAMPLES
        Sample Set No.                           TOC (mg/1)

             01                                     23.0
             03                                     23.0
             07                                     23.0
             09                                     23.0
             14                                     23.5
             18                                     23.5
                                  19

-------
                             SECTION IX
                       STATISTICAL EVALUATION

PRELIMINARY DATA CHECKING
Upon receipt of the completed data sheets from the various analysts and
laboratories, an IBM 1130 computer was used to check each analysis for
errors.  When any error was detected, the mistake was either corrected
or the analyst was contacted for an explanation, depending upon the
nature and severity of the error.  Whenever necessary the numerical
value of each result was adjusted so that all the results could be
represented with the identical number of decimal places.
OUTLIER REJECTIONS
All data were carefully reviewed and whenever appropriate, data points
were rejected for the following reasons:
     1.   EPA analytical methodology was not used;
     2.   The analytical method used did not apply to the range of
          concentration in the sample;
     3.   The analyst reported the value as not reliable;
     4.   Statistical procedures revealed that the extreme values had
          only a small chance of validity and would make a significant
          change in the reported variability.
Outlier analyses proceeded in the following manner.  Data which were
rejected for reasons 1, 2, or 3 above were first culled.  The extreme
values were rejected by applying the two-tail "t" test to the remaining
values at a 95 percent probability level; that is, with a 95 to 5
assurance that the data rejected were invalid and should be rejected.
These values were probably caused by gross instrumental, .chemical, or
human error. In the Phase I study, 32 data points out of a total of
                                  20

-------
221 were rejected.  In the Phase II study only five out of a total of
194 were rejected.  The reduction in the amount of data rejected from
the Phase I to Phase II indicates the effect of the instruction seminar.
DATA PRESENTATION
Tables 4 through 13 contain the results of the study with the data
grouped according to source.  Presented are the analytical results for
each parameter for both phases of the study.  The data analyzed at the
RSKERL, Laboratory 01, are in one group and the results are a measure
of the repeatability (intralaboratory variations).  The data analyzed at
the other laboratories are presented in the second group, and the results
from this group are a measure of the reproducibility (interlaboratory
variations).   Also presented are the average results and standard devi-
ations of the results from each group.  Where applicable, the average
spike recovery is presented.  Also presented are the average results,
standard deviation, and spike recovery for the data when both groups of
data are combined.
DATA ANALYSES
Inter- vs Intralaboratory Variation
In order to statistically compare the results from the RSKERL and the
other laboratories, the following analyses were carried out.  The
variance (a2) of the analytical data from both groups was compared by
using the "F" test.  The mean  (x) of the data from both groups was
compared by use of the Student "t" test.  Both of these tests were
carried out at the 95 percent confidence level.  The results are pre-
sented in Table 14 for both Phase I and Phase II.
As expected, the repeatabilities were smaller than the reproducibilities
except for ammonia (Phase I), COD (Phase II), and oil and grease by the
Hexane method (Phase II).  In these cases, there was no significant
difference in the variabilities.  In the case of ammonia analyses, there
                                    21

-------
were some instrumentation problems in Laboratory 01 which caused a
higher than normal deviation.  This problem was eliminated in Phase II.
A comparison of oil and grease analysis for Phase I could not be made
because of the limited amount of data available from Laboratory 01 for
that test.
The normal expectation is that there should be no significant difference
in the means of the two groups of laboratories.  In this study, the only
exceptions to this were for COD (Phase I), phenolics (Phase II), and oil
and grease by the Freon method (Phase II).  The instruction seminar held
between Phase I and II may have improved the COD measurement.  Phenolics
and the Hexane oil and grease tests also improved but not to the same
degree.  The analytical methods may need revision for these two parameters.
Spike Recovery
The average spike recoveries in the Phase I study were 87.8 percent for
COD and 22.1 percent for ammonia.  In the Phase II the average spike
recoveries were 95.1 percent for COD and 95.6 percent for ammonia.
There was an obvious improvement in spike recovery as a result of the
instruction seminar held between the two phases.  This is particularly
true for the ammonia test.
Oil and Grease.Methods
A statistical evaluation was made to determine possible differences in
the two oil and grease analytical methods.  These results are presented
in Table 15.  A "t" test and "F" test were carried out at the 95 percent
confidence level.  The results indicate that there is no significant
difference in the mean value of the two methods.  However, it appears
that the Freon method yields a lower standard deviation than does the
Hexane method.
                                     22

-------
        Table 4.   COD ANALYTICAL METHOD EVALUATION - PHASE I
                        (Before Instruction)

Lab. No.
Intralaboratory
01
01
01
01
01
01

COD
Results :
77.6
77.6
76.3
83.7
77.6
73.5
mg/1
Duplicate
-
77.6
79.6
75.5
75.5
77.6
73.5

Spiked

106.1
106.1
102.0
104.1
108.2
102.0
Spike
Recovery (%)

92.2
89.0
84.5
79.3
99.0
92.2
                Average COD
                Standard Deviation
                Average Spike Recovery
Interlaboratory Results:
   02
   05
   08
   10
   11
   13
   15
   16
   17
   20
 71.0
 91.8
 78.1
 89.0
 87.6
 74.0
122.9
145.0
 59.0
111.7
82.8
95.2
78.1
85.0
  ,7
  ,2
 83.
 82.
119.0
145.0
 59.0
121.4
                Average COD
                Standard Deviation
                Average Spike Recovery
Combined Results:
                Average COD
                Standard Deviation
                Average Spike Recovery
                              77.1 mg/1
                               2.7 mg/1
                              89.4 percent
110.4
125.8
106.9
125.
115.
.5
.5
                              108.4
                                 ,5
                                 .2
 98.6

164.0
 83.0
131.5
104.
 93.
124.6
 96.8
 66.3

 61.5
 77.7
 48.5
                              94.1 mg/1
                              25.3 mg/1
                              86.8 percent
                              87.7 mg/1
                              21.5 mg/1
                              87.8 percent
                                23

-------
            Table 5.   SUSPENDED SOLIDS ANALYTICAL METHODS
                        EVALUATION - PHASE I
                        (Before Instruction)

Lab . No .
Intralaboratory Results :
01
01
01
01
01
01
mg/1
Suspended Solids

17.5
14.0
15.5
13.5
11.0
14.5

Duplicate

14.0
13.5
13.5
12.0
13.5
12.5
              Average Suspended Solids    =   13.8 rag/1
              Standard Deviation          =    1.7 mg/1

Interlaboratory Results:
         02                      22.6                      14.0
         05                      25.5                      21.3
         06                      10.0                       9.0
         08                      10.0                      13.0
         10                      17.0                      18.0
         11                      12.0                       9.0
         12                      18.0                       9.0
         13                       7.0                       9.0
         15                      10.5                       8.5
         16                      11.0                      11.0
         17                      15.0                      12.0
         20                      12.0                      12.0

              Average Suspended Solids    =   13.2 mg/1
              Standard Deviation          =    4.9 mg/1

Combined Results:
              Average Suspended Solids    =   13.4 mg/1
              Standard Deviation          =    4.1 mg/1
                                24

-------
      Table 6.   AMMONIA ANALYTICAL METHOD EVALUATION  -  PHASE  I
                        (Before Instruction)

Lab . No .

Ammonia
mg/1
Duplicate

Spike
Spiked Recovery (%)
Intralaboratory Results :
01
01
01
01
01
01
01
10.4
11.6
10.2
12.6
12.1
12.4
12.6
10.1
11.4
10.4
12.6
12.4
12.2
12.4
Average Ammonia
Standard Deviation
Average Spike Recovery
10.8
12.2
8.7
13.8
13.7
13.5
13.8
11.7 mg/1
1.0 mg/1
= 50.4 percent
40.4
51.5
-117.6
88.2
106.6
88.2
95.6

Interlaboratory Results :
02
05
08
10
11
13
15
16
17
20
12.3
10.0
8.4
12.4
12.1
14.0
12.0
11.4
12.1
11.1
12.4
10.0
8.4
12.4
11.9
11.2
11.9
11.5
12.0
11.0
Average Ammonia
Standard Deviation
Average Spike Recovery
13.6
10.6
7.0
13.6
13.2
5.6
-
12.3
13.4
13.0
11.4 mg/1
1.4 mg/1
= 0.0 percent
91.9
44.1
-102.9
88.2
88.2
-514.7
-
62.5
99.3
143.4

Combined Results:
              Average Ammonia
              Standard Deviation
              Average Spike Recovery
11.5 mg/1
 1.2 mg/1
22.1 percent
                                 25

-------
     Table 7.   PHENOLICS ANALYTICAL METHOD EVALUATION -  PHASE  I
                        (Before Instruction)

Lab. No.
Intralaboratory Results :
01
01
01
01
01
01
01
ug/1
Phenolics

15.0
14.4
9.7
14.0
13.9
13.9
13.5

Duplicate

11.3
11.3
10.2
11.2
11.7
9.8
10.8
                Average Phenolics   =   12.2 pg/1
                Standard Deviation  =    1.8 yg/1

Interlaboratory Results:
         02                     14.0                     15.0
         05                     24.0                     21.9
         08                      3.3                      4.0
         10                     20.0                     17.0
         11                     29.0                     29.0
         13                      4.0                      4.0
         16                     15.6                     20.7
         17                     12.5                      3.8
         20                     12.0                     13.0

                Average Phenolics   =   15.2 ug/1
                Standard Deviation  =    8.1 ng/1
Combined Results:
                Average Phenolics   =   13.9 ug/1
                Standard Deviation  =    6.3 yg/1
                                 26

-------
  Table 8.  OIL AND GREASE METHOD EVALUATION - PHASE I
                  (Before Instruction)
            	mg/1	
Lab. No.    Hexane      Duplicate     Freon     Duplicate
Combined Results:
01 4.7
02 4.5
06 -
08 6.8 8.7
10 6.4
11-
lS 4.5 5.5
15 9.9 8.5
16 4.9
17 -
20 -
Average Hexane
Standard Deviation Hexane
Average Freon
Standard Deviation Freon
Average Oil and Grease
Standard Deviation Oil and Grease

5.1
2.6
6.4
-
6.3
6.1
-
-
6.3
3.3
3.6
=
=

_
-
5.4
-
-
5.4
-
-
-
3.8
4.0
6.5 mg/1
2.0 mg/1
4.9 mg/1
1.3 mg/1
5.6 mg/1
1.8 mg/1
                           27

-------
        Table 9.   COD ANALYTICAL METHOD EVALUATION -  PHASE  II
                         (After Instruction)


Lab. No. COD
Intralaboratory Results :
01 125.5
01 138.2
01 142.2
01 146.3
01 125.5
01 125.5
mg/1
Duplicate

125.5
138.2
146.3
146.3
125.5
125.5

Spiked

485.8
503.9
503.9
495.8
485.8
485.8
Spike
Recovery (%)

97.4
98.8
106.9
94.5
97.4
97.4
                Average COD
                Standard Deviation
                Average Spike Recovery
Interlaboratory Results:
   02
   05
   06
   08
   10
   11
   15
   16
   17
   20
127.5
130.3
116.9
150.2
119.5
144.0
143.9
172.7
139.4
142.6
,3
.5
135.5
130.3
121.0
142.
119.
140.0
143.9
168.7
151.4
142.6
                Average COD
                Standard Deviation
                Average Spike Recovery
Combined Results:
                Average COD
                Standard Deviation
                Average Spike Recovery
                              134.2 mg/1
                                9.5 mg/1
                               98.7 percent
            ,1
            .1
474.
456.
423.4
505.9
478.1
508.0
503.7
494.0
498.0
487.8
92.6
88.1
82.3
97.2
96.9
98.9
97.2
87.4
95.3
93.3
                              139.1 mg/1
                               15.0 mg/1
                               92.9 percent
                              137.3 mg/1
                               13.3 mg/1
                               95.1 percent
                                  28

-------
Table 10.  SUSPENDED SOLIDS ANALYTICAL METHOD
            EVALUATION - PHASE II
             (After Instruction)

mg/1
Lab. No. Suspended Solids Duplicate
Intralaboratory Results :
01
01
01
01
01
01

17.5
21.5
19.0
20.5
20.0
20.5
Average Suspended Solids
Standard Deviation
Interlaboratory Results :
02
05
06
08
10
11
12
15
16
17
20
Average Suspended
Standard Deviation
Combined Results:
Average Suspended
Standard Deviation

18.2
22.3
16.0
17.0
20.0
19.0
9.0
19.5
19.0
20.0
15.0
Solids

Solids

14.5
20.5
19.0
18.5
19.5
20.0
19.3 mg/1
1.8 mg/1

19.1
33.2
13.0
18.0
19.5
21.0
5.5
19.3
18.0
22.0
17.0
18.2 mg/1
5.2 mg/1

18.6 mg/1
4.3 mg/1
                     29

-------
     Table 11.   AMMONIA ANALYTICAL METHOD EVALUATION  -  PHASE  II
                         (After Instruction)

Lab. No.

Ammonia
mg/1
Duplicate

Spike
Spiked Recovery (%)
Intralaboratory Results :
01
01
01
01
01
01

8.7
8.7
8.8
8.7
8.8
8.7
Average
8.8
8.7
8.7
8.9
8.8
8.6
Ammonia
Standard Deviation

Average
Spike Recovery
15.3
15.4
15.4
15.4
15.4
15.3
8.7 mg/1
0.1 mg/1
= 97.4 percent
96.3
98.5
97.8
97.1
97.1
97.8



Interlaboratory Results :
02
05
08
10
11
12
15
16
17
20

8.5
7.6
7.0
8.7
8.5
8.4
9.2
9.3
9.1
9.4
Average
8.4
7.6
5.6
8.7
8.5
8.5
9.1
9.2
9.2
9.1
Ammonia
Standard Deviation

Average
Spike Recovery
14.0
14.1
11.2
15.1
14.8
16.5
15.3
14.3
16.4
15.4
= 8.5 mg/1
0.9 mg/1
= 94.6 percent
96.3
95.6
72.1
94.1
92.6
118.4
90.4
89.0
106.6
90.4



Combined Results:
              Average Ammonia
              Standard Deviation
              Average Spike Recovery
 8.6 mg/1
 0.7 mg/1
95.6 percent
                                 30

-------
    Table 12.  PHENOLICS ANALYTICAL METHOD EVALUATION -  PHASE II
                         (After Instruction)
                                             yg/1
      Lab.  No.                 Phenolics               Duplicate

Intralaboratory Results:
         01                     5480                    5367
         01                     5470                    5500
         01                     5480                    5150
         01                     5320                    5367
         01                     5320                    5283
         01                     5070                    4800
                Average Phenolics   =   5300.6 yg/1
                Standard Deviation  =    206.5 yg/1

Interlaboratory Results:
         02                     6338                    6088
         05                     6600                    6720
         08                     6600                    5000
         10                     4250                    4400
         11                     6150                    6200
         16                     5400                    5500
         17                     5100                    5200
         20                     6080                    6550
                Average Phenolics   =   5761.0 yg/1
                Standard Deviation  =    795.8 yg/1
Combined Results:
                Average Phenolics   =   5563.7 yg/1
                Standard Deviation  =    650.4 yg/1
                                 31

-------
       Table 13.   OIL AND GREASE METHOD EVALUATION - PHASE  II
                         (After Instruction)
                    	mg/1	
      Lab. No.      Hexane      Duplicate     Freon     Duplicate


Intralaboratory Results:
         01          11.6           -          12.0
         01           9.3                        -
         01          10.8                      12.4
         01           7.1           -          11.7
         01           4.8           -          10.5
         01          10.0           -          11.4
          Average Hexane                      =    8.9 mg/1
          Standard Deviation Hexane           =    2.5 mg/1
          Average Freon                       =   11.6 mg/1
          Standard Deviation Freon            =    0.7 mg/1
          Average Oil and Grease              =   10.1 mg/1
            (both methods)
          Standard Deviation Oil and Grease   =    2.3 mg/1
            (both methods)

Interlaboratory Results:
         02          10.4          9.7         10.9       11.6
         06                                     8.5        7.4
         08           9.9         10.6
         10          10.4           -            -        10.3
         11                                    12.3       14.4
         12          11.3         12.4
         15          10.4           -            -          -
         16          15.1           -            -          -
         17          17.9         19.2
         20                                    10.8       11.6

          Average Hexane                      =   12.5 mg/1
          Standard Deviation Hexane           =    3.4 mg/1
          Average Freon                       =   10.9 mg/1
          Standard Deviation Freon            =    2.0 mg/1
          Average Oil and Grease              =   11.8 mg/1
            (both methods)
          Standard Deviation Oil and Grease   =    2.9 mg/1
            (both methods)

Combined Results:
          Average Hexane                      =   H-2 mg/1
          Standard Deviation Hexane           =    3.5 mg/1
          Average Freon                      =   H-1 mg/l
          Standard Deviation Freon            =    1.7 mg/1
          Average Oil and Grease              =   H-2 mg/1
            (both methods)
          Standard Deviation Oil and Grease   =    2.8 mg/1
            (both methods)
                               32

-------
       Table 14.   STATISTICAL COMPARISON OF LABORATORY 01
    WITH THE OTHER LABORATORIES (at the 95% confidence level)

Variance, a2
Analysis
Phase I:
COD
Solids
Ammonia
Phenolics
Phase II:
COD
Solids
Ammonia
Phenolics
F Value

84.80
8.60
1.90
19.08

2.48
7.99
137.00
14.80
Statistically21
Significant

Yes
Yes
No
Yes

No
Yes
Yes
Yes
t Value

2.97
0.52
0.60
1.51

1.13
0.85
1.25
2.22
Mean, x
Statistically
Significant

Yes
No
No
No

No
No
No
Yes
Oil and Grease -
  Hexane            1.76
Oil and Grease -
  Freon             8.14
No

Yes
2.40


0.92
Yes


No
If the "F" value is statistically significant (Yes), this indicates
that the interlaboratory deviation is larger than the intralaboratory
deviation.  Normally it is expected that the "F" will be significant.
Exceptions noted are:  Ammonia (Phase I), COD (Phase II), Oil and
Grease - Hexane (Phase II).

If the "t" value is statistically significant (Yes), this indicates
that the average results from Laboratory 01 are different from
those of other laboratories.  Cases where the means are different
are:  COD (Phase I), Phenolics (Phase II), Oil and Grease - Hexane
(Phase II).
                                33

-------
      Table 15.  STATISTICAL COMPARISON OF THE HEXANE AND FREON
             METHODS FOR THE ANALYSIS OF OIL AND GREASE
                    Cat the 95% confidence level)
                  Variance, a2	       	Mean x	
                        Statistically                 Statistically
Phase         F Value    Significant        t Value    Significant
I
II
2.19
4.24
No
Yes
2.15
0.11
No
No
                                 34

-------
                              SECTION X

                             REFERENCES
1.   Analytical Quality Control Laboratory.  Methods for Chemical
     Analysis of Water and Wastes, 1971.  U.S. Environmental Protection
     Agency, Cincinnati, Ohio.  EPA-16010	07/71.  July 1971.

2.   Analytical Quality Control Program.  Laboratory Quality Control
     Manual, 2nd Edition.  U.S. Environmental Protection Agency, Ada,
     Oklahoma.  1972.

3.   Analytical Quality Control Laboratory.  Analytical Quality Control
     in Water and Wastewater Laboratories.  U.S. Environmental Protection
     Agency, Cincinnati, Ohio.  June 1972.
                                 35

-------
                             SECTION XI
                             APPENDICES

Appendix                                                         Page
   A     Related Information and Background                       37
             Study Schedule                                       37
             Laboratory Equipment Needed                          43
             Correspondence Relating to Project Liaison           46
             Report Forms                                         52
             Analytical Instructions                              59
   B     Seminar Summary                                          61
             Chemical Oxygen Demand                               61
             Total Suspended Solids                               62
             Distillation of Ammonia Procedure                    62
             Phenolics                                            63
             Oil and Grease                                       63
                                 36

-------
                             APPENDIX A
                 RELATED INFORMATION AND BACKGROUND

STUDY SCHEDULE
Purpose of Study
To scientifically determine the repeatability and reproducibility of
quantitatively measuring amounts of impurities in petroleum refining
wastewaters.
Participants in Study
Through the years an excellent working relationship has been established
between the RSKERL and ORWCC on refinery waste treatment research
studies.  The participants will be the member refineries, the RSKERL,
and the MDQARL, which will provide referee laboratory service during
the entire study.
Study Program
Split samples will be preserved and sent to the participants for their
analyses.  There will be three samples to be analyzed:   (1) Low Level
Sample  (2) Low Level Sample, and (3) EPA Analytical Quality Control
Sample.  On receipt of the first sample set, the analyst will add the
AQC sample (3) to the (2) sample.  This sample will be referred to as
the spike sample.  Specific instructions will be sent with the sample
set.
Analytical procedures must be run according to the EPA methodology.
If additional procedures are used for analyses, a reference to that
procedure should be recorded.
To facilitate analytical expediency, a range of concentrations will be
supplied with each sample similar to the illustration below.
                                   37

-------
                              SAMPLE #1
Range (mg/1)          Parameter             Procedure          Page
  40-150      Chemical Oxygen Demand      High Level           24-28
  .01-.3      Phenolics                   4-AAP               232-234
  5-25        Oil and Grease              Hexane Ext.         217-220
  20-50       Ammonia Nitrogen            Distillation Proc.   134-140
  15-40       Total Suspended Solids      Non-Filterable      278-279
Analyses will be performed for chemical oxygen demand, phenolics,
oil and grease, ammonia nitrogen, and total suspended solids  by the
participating laboratories.
Each participant's analysis will be returned to the RSKERL where
compilation and statistical analyses will be performed on the data.
Training Symposium
To provide analytical uniformity for the second set of samples, a
seminar will be held at the RSKERL in February.  At this seminar,
the chemists and technicians, who will be analyzing the second set
of samples, will receive specific instruction on procedure and
analytical techniques.  The seminar will be presented on the  first
day, and a set of samples will be analyzed by the participants on
the second day.  The second set of samples will be delivered  the
following week.
It would be desirable if the EPA quality control procedures were
followed during both testing exercises.  If, for some reason, this
cannot be done on the first sample set, it should be so noted.  To
maintain uniformity, quality control has to be done on the second
sample set.
For your information, Figures 7-11 are photographs typical of each
set-up.  Laboratory equipment needed with cost data of the set-up
is also provided.  If you do not have the equipment, you may consider
ordering it from a supplier.
                                  38

-------


                                                                       -
OJ
                                                                      »y • «n
                                                                      r   -
           Figure  7.   Chemical  oxygen  demand  set-up
Figure 8.   Phenolics set-up

-------
-U
o
          Figure  9.   Oil  and  grease (hexane
                     extraction)  set-up
Figure 10.  Ammonia nitrogen set-up

-------
                    DANGEP
                 Figure  11.   Suspended solids set-up
Sampling Dates
It is anticipated the first  sampling will be done on January 15;
the training symposium on February  5; and the second sampling on
February 13.  The results of the  survey will be available by
April 1.
                                41

-------
Study Outline
    Date	
December 1973
      5
      6
     13
     18
January 1974
     15
     15
     15
     18
     23
     30
February 1974
      5
     13
     13
     15
     20
     27
March 1974
     15
     25
April 1974
              Event
EPA ORWCC Committee Meeting
Presentation of Study to Members
Concurrence of Participants
Study Profile Mailed to Participants

Sample Collected
Sample Transferred to Participants
Analysis Performed
Sample Data Sent to RSKERL
Data Summary Sent to Participants
Committee Meeting for Second Phase

Training Seminar
Second Set of Sample
Analysis Performed
Data Sent to RSKERL
Data Summary Sent to Participants
Committee Meeting

First Draft Report
Rewrite
Present to ORWCC at OSU
                                42

-------
LABORATORY EQUIPMENT NEEDED
	Equipment	         Cost
Chemical Oxygen Demand:
 1.   Reflux apparatus
          500 ml Erlenmeyer flask with 24/40 standard         $ 3.50
            taper joint
          or 300 ml boiling flask with 24/40 STJ                3.34
 2.   Allihn condenser with 24/40 STJ at bottom, 12" or        13.00
      equivalent
          or Freidrichs condenser with 24/40 STJ at            16.33
          bottom
 3.   1 - 25 ml burets (teflon plug)                           12.00
 4.   Assorted pipets
 5.   Glass beads
Oil and Greases:
 1.   Soxlet extractor (Corning 3740 or equivalent)            21.00
      medium
 2.   Soxlet thimbles to fit extractor (33x80) fat free         6.00
      (box of 25)
 3.   Flask 125 ml Corning No. 4100 or equivalent               3.75
 4.   Allihn condenser (bulb type) to fit extractor with
      45/50 STJ bottom
 5.   Source of vacuum
 6.   Buchner funnel 12 cm or on which will accept             13.00
 7.   Filter paper - Whatman No. 40 or equivalent               2.11
      11 cm (pkg. 100)
 8.   Muslin cloth discs 11 cm (cut from muslin bought
      at drygoods store)
 9.   Filter flask to fit buchner
          Funnel 1000-2000 ml                                   8.00
10.   Stopper to adapt funnel to filter flask                     .50
11.   Filter aide (Hyflo Super-eel) - John Manville             2.25
      Corp. or equivalent - 1 Ib.
12.   Oven set for 103° C
                                  43

-------
13.   Water bath (may be made)
14.   Steam bath
15.   Glass beads
16.   Source of heat for extraction steam bath or
      standard method advocates a heating mantle
      for flask, etc.
17.   Balance (analytical)
18.   Dessicator for drying + plate (price varies)
Ammonia Nitrogen:
      All glass distillation apparatus with 800-1000
      ml flask or Kjeldahl distillation rack.  The
      phenol distillation equipment may be used.
      (For price see Phenol)  If phenol distilling
      units are used, ignore 3, 4, and 5.
 1.   Titration setup utilizing a buret or the
      colorimetric test utilizing nessler tubes
      and a spectraphotometer.  Colorimetric
      should be utilized for low levels.
 2.   Nessler tubes  (fall form, 50 ml)
 3.   Kjeldahl distilling rack (2 units)
 4.   Kjeldahl flask 800-1000 ml
 5.   Kjeldahl bulb, Iowa Seate type or equivalent
 6.   Erlenmeyer flasks (500 ml) glass stoppered
 7.   Various standard lab glassware
Phenol:
 1.   Distilling apparatus with Graham condenser,
      Corning No. 3360 or equivalent 1000 ml
 2.   1000 ml beakers
 3.   pH meter
 4.   500 ml graduated cylinders or
      500 ml volumetric flasks
 5.   Photometric equipment for work @ 460 mu
 6.   Filter paper 11 cm
 7.   Separatory funnels 1000 ml Squibb form with
      ground glass stoppers and teflon stopcocks
  130.00-250.00
  150.00-200.00

   Price will
   depend on
   heat source.
  250.00-1000.00
   approx. 19.00
   each   2.50
  300.00-400.00
  6 for  15.00
   each   5.00
   each   5.00
   each  29.80

  approx. 2.00

          9.00
          5.00
various prices
  approx. 2.00
         13.00
                                  44

-------
 8.   Nessler tubes 50 ml tall form (matched)                   2.50
 9.   Buret 10 ml                                              20.00
10.   Balance (see Oil and Greases)
11.   Various common lab glassware, such as pipets, etc.
Solids, Non Filterable - Suspended:
 1.   Glass fiber filter discs, 4.7 cm or 2.2 cm without
      organic binder.  Reeve Angel type 934-H or
      984-H, Gelmon type A, or equivalent.
 2.   Filter holder, membrane filter funnel or Gooch
      crucible adaptor.
 3.   Suction flask 500 ml                            approx.   7.00
 4.   Gooch crucibles 25 ml if 2.2 cm filter used               1.40
 5.   Drying oven 103°-105° C                price varies 80.00-500.00
 6.   Desiccator                     depends on size, approx.  20.00
 7.   Analytical balance 200 gm capacity   price varies 800.00-1000.00
      capable of weighing to 0.1 mg.  (An
      automatic, such as Mettler or equivalent)
                                   45

-------
       UNITED STATES ENVIRONMENTAL PROTECTION AGENCY

^             ROBERT S. KERR ENVIRONMENTAL RESEARCH LABORATORY
                               P. O. BOX 1198
                             ADA, OKLAHOMA 74820

                             January 18, 1974
  Dear Participant:

        On January 29 the first samples for the Round Robin Study
  will be distributed to the various participating laboratories.

        All samples should be delivered in time to begin the analyses
  by 11:00 a.m. at the latest.

        The samples will consist of:

        1.  A petroleum refinery effluent which has been sampled in
        a manner which should produce comparable analytical results
        on all parameters.

        2.  A duplicate of No. 1 which should be run to satisfy data
        requirement concerning the reproducibility of results within
        a given laboratory.

        3.  A duplicate of No. 1 which will receive a spike or addition
        of a standard substance to test for interferences in the
        refinery effluent.

        The samples are to be run for: (a) suspended solids or non-
  filterable solids, (b) phenols, (c) ammonia-N, (d) chemical oxygen
  demand, and (e) oil and grease.

        Each sample will be appropriately preserved and will be tagged
  to indicate the proper analysis.

        At the present time, it is feasible to spike the samples for
  only ammonia-N and chemical oxygen demand, thus these, will be the
  only two analyses which will be required on the spiked samples.
                                46

-------
      The samples and number of analyses to be performed are:

Set No. 1
No. S  (Lab No.) L refinery effluent for suspended solids            = 1
No. P  (Lab No.) L refinery effluent for phenol                      = 1
No. N  (Lab No.) L refinery effluent for ammonia-N                   = 1
No. C  (Lab No.) L refinery effluent for COD                         = 1
No. 0  (Lab No.) L refinery effluent for oil and grease              = 1
                                                Total Analyses        5

Set No. 2
No. S  (Lab No.) D duplicate refinery effluent for suspended solids  = 1
No. P  (Lab No.) D duplicate refinery effluent for phenol            = 1
No. N  (Lab No.) D duplicate refinery effluent for ammonia-N         = 1
No. C  (Lab No.) D duplicate refinery effluent for COD               = 1
No. 0  (Lab No.) D duplicate refinery effluent for oil and grease    = 1
                                                Total Analyses        5

Set No. 3
No. N  (Lab No.) S duplicate refinery effluent and spike for
  ammonia-N                                                         = 1
No. C  (Lab No.) S duplicate refinery effluent and spike for COD     = 1
                                                Total Analyses        2

      The methods to be used will be found in the EPA manual "Methods
for Chemical Analysis of Water and Wastes," 1971, which you should have
already received.  As a suggestion, the parameters and applicable tests
would be:

      Phenols - EPA Manual, page 232 - use procedure of Standard Method
13th Edition beginning on page 502 with distillation and use chloroform
extraction, pages 504 through 506.

      Suspended Solids - EPA Manual, pages 278 through 279.

      Ammonia-N - EPA Manual, pages 134 through 140 beginning distilla-
tion and using either the titration or the colorimetric procedures.
(The RSKERL plans to use the titration procedure.)

      Oil and Grease - The Freon (trichlorotrifluoroethane) extraction
method of Standard Methods 13th Edition, page 254 ^is recommened unless
reagents and glassware are not available.  Hexane extraction should be
the next choice, EPA Manual, pages 217 through 220.  If possible, do
onfe oil and grease sample by each method.
                                   47

-------
     Chemical Oxygen Demand - EPA Manual, page 19, gives the low
level procedure.  It is advised that the test prescribed is Standard
Methods, pages 495 through 499, using the higher normality dichromate
and ferrous ammonium sulfate be the method of choice for the samples
which we will be analyzing.

Instructions for Chemical Oxygen Demand Spike of Refinery Effluent

     A vial of concentrate will be received with the set of samples
to be run for the Round Robin Study.

     The demand concentrate is prepared by dissolving known amounts
of analytical reagent-grade glucose and glutamic acid in distilled
water.  Each concentrate can be analyzed for biochemical oxygen
demand  (BOD), chemical oxygen demand (COD), and total organic carbon
(TOC).  COD is the only analysis we are requesting at this time,
however.

     When diluted according to instructions, the COD of the sample
will be increased in the range of 0 to 50 mg/1.

     The concentrate has been preserved by autoclaving the sealed
ampul, after which repeated analyses over a period of weeks by the
Analytical Quality Control Laboratory of EPA located at Cincinnati,
Ohio, were conducted to insure stability of the concentrate.  However,
the concentrate must be diluted and analyzed immediately after the
ampul is opened to avoid degradation of the compounds.

     When you are ready to begin the analysis, open the ampul by
snapping the top off at the break area on the neck and dilute with
the No. C (Lab No.) S refinery effluent as follows:  Dilute 15 ml
of concentrate 1 to volume in a 500 ml volumetric flask with the
refinery effluent.

     The analysis for COD may now be carried out as described in
the EPA Manual and Standard Methods 13th Edition.

Instructions for Ammonia-N Spike of the Refinery Effluent

     A vial of concentrate will be received with the set of samples
to be run for the Round Robin Study.

     The concentrate is prepared by dissolving known amounts of
analytical grade chemicals in distilled water for exact and pre-
planned concentrations.  When diluted according to instructions,
the concentration of ammonia-N added to the sample will fall within
the range of less than 3 mg/1 as NH3-N.
                                  48

-------
     Each sample will be analyzed at least six times at the RSKERL to
determine variation.

     The Analytical Quality Control Laboratory of EPA, located at
Cincinnati, Ohio, who prepares these standards, has repeatedly analyzed
the standards over a period of months to assure stability.

     The first vial you recieve will be designated Concentrate 1 Nutrients,
and will contain inorganic nitrogen and phosphorus forms.  Laboratories
interested in their accuracy in analyzing for nitrate-N and orthophosphate
can utilize the concentrate to investigate these values as well.  Analysis
for ammonia-N is the only analysis we are specifying at this time, however.
The range for nitrate-N will fall below 2.0 mg/1 and orthophosphate as
P will be below 1.0 mg/1 for those who are interested.

     All constituents are present in a soluble form.  Do not filter the
concentrates.  They have been preserved so that no changes will occur.
However, the preservative treatment is not effective after dilution.
Therefore, the samples must be analyzed immediately after opening and
diluting.

     To begin the analysis, open the ampul by snapping the top off the
scored break area on the neck and dilute a 10 ml aliquot of the concen-
trate to 500 ml with the refinery effluent specified for ammonia-N
analysis spike (No. N (Lab No.) S).  Approximately 25 ml of the concen-
trate is supplied.  The 500 samples may now be analyzed for ammonia
nitrogen as required.

                                  Yours truly,
                                     49

-------
        *
\   l/   g     UNITED STATES ENVIRONMENTAL PROTECTION AGENCY
  ^^^vP
  •V pROit0              ROBERT S. KERR ENVIRONMENTAL RESEARCH LABORATORY
                                      P. O. BOX 1198
                                   ADA. OKLAHOMA 74820

                                    January 28,  1974
        Dear Participant:

              You will find  attached to  this  letter  several blank forms for
        reporting the following analyses:

              1.  Chemical oxygen demand -  3  copies
              2.  Suspended  solids  - 2 copies
              3.  Oil and grease (Hexane) - 2 copies
              4.  Oil and grease (Freon)  -  2  copies
              5.  Ammonia (Spectrophotometric)  -  3 copies
              6.  Ammonia (titrimetric)  - 3 copies
              7.  Phenolics  - 2 copies

              We would like  to request that you use  these forms in reporting
        the results of your  laborator's  analyses.  Your cooperation will
        greatly facilitate the statistical  analyses  of the results.  One
        form should be completed for each sample  analyzed.  (There will be
        an excess of oil and grease and  ammonia forms as there are two methods
        for running both of  these analyses.)

              Each form will request the following information:

              Storet Number  - Already filled  in on the form.

              Laboratory Code - Already  filled  in on the form.

              Date - The date this  analysis was started.  Please use the
        following format: 01/29/74  for January  29, 1974.

              Sample Number  - As printed on the sample tag and container.  An
        example of a sample  number  is 0-25-L.  The first letter of the sample
        number signifies the analysis.   0 is  for  oil and grease, N is for ammonia,
        P is for phenol, C is for COD, and  S  is for  solids.  The second set of
        digits is the laboratory code.   The last  letter will be either L, D,
        or S.  Sample numbers ending with "S" are to be spiked.
                                      50

-------
      Time at Start of Analysis - Please use military time (1300 for
1:00 p.m.)

      Time at Completion of Analysis - Military time.  If the analysis
is completed on a day other than the starting date,  please make note
of this in the comments section.

      Is Sample Spiked - Check yes or no.

      Method Number - Already filled in on the form.

      Analytical Results - Detailed information is requested for each
analysis.  This will help verify the results.  Completion of this
section will eliminate possible questions about simple arithmetic
errors and will provide a complete record of the test.

      Comments - Any additional information that the analyst desires
to report.

      Analyst's Initials

      The samples in this study will be taken from a refinery waste
stream.  We expect the analyses of this stream to fall within the
following ranges:

                  Ammonia                10 - 30  mg/1
                  COD                    75 - 125 mg/1
                  Phenolics            0.05 - 0.3 mg/1
                  Suspended Solids       20 - 40  mg/1
                  Oil and Grease          5-25  mg/1

      As this waste stream varies from day to day, we cannot be certain
that the results will always fall within this range.

      Please use the enclosed self-addressed envelope to return your
results.  We would appreciate it very much if you could mail out the
results by February 1, 1974.

                                  Yours very truly,
Enclosures
                                  51

-------
                       CHEMICAL OXYGEN DEMAND
                           ANALYSIS SHEET
Storet Number:                                            00335
Laboratory Code:                                            16
Date:
Sample Number:
Time at Start of Analysis:                            _
Time at Completion of Analysis:                       _
Is the Sample Spiked:                                 Yes _ No _
Method Number:                                        _ 1 _
Analytical Results:
    Normality of K2Cr_0_                              _ N
    mis K^Cr-O- for normality titrations              _ mis
    mis Fe (NH.) (S0.)2 used for normality titrations _ mis
    Normality Fe (NH4)2 (S04)2 =
      mis K2Cr207  x  (Normality K2Cr207)                        N
             mis Fe (NH4)2 (S04)2 Used
    mis K_CrJD_ used in test                          _ mis
    mis sample used                                   _ mis
    mis Fe (NHJ2 (SOJ2 used in blank titration      _ mis
    ml Fe (NHJ2 (S04)2 used in sample titration      _ mis
    mg/1 COD = [(mis Fe (NH4)2 (S04)2 for blank -
      mis Fe (NH4)2 (SO^)  x  (N of Fe (NH4)S04)2
      x  8000)]  *  mis of sample used  =             _ mg/1
Comments :

                                  Analyst's Initials  _
                                 52

-------
                  NON-FILTERABLE (SUSPENDED)  SOLIDS

                           ANALYSIS SHEET

Storet Number:                                           00550

Laboratory Code:                                      	16	

Date:                                                 	

Sample Number:                                        	

Time at Start of Analysis:                            	

Time at Completion of Analysis:                       	

Is the Sample Spiked:                                 Yes	No	

Method Number:                                        	1	

Analytical Results:

    Volume filtered                                   	ml

    Dried weight of crucible, mat, and residue        	gms

    Dried weight of crucibles and mat                 	gms

    Weight of residue                                 	gms

    mg/1 suspended solids =

                weight residue x 1,000,000 _          	mg/1
                     volume filtered

Comments:
                                  Analyst's Initials
                                53

-------
                 OIL AND GREASE  BY HEXANE EXTRACTION
                           ANALYSIS  SHEET
Storet Number:
Laboratory Code:
Date :
Sample Number:
Time at Start of Analysis:
Time at Completion of Analysis:
Is the Sample Spiked:
Method Number:
Analytical Results:
    Volume of sample used
    Weight of flask and oil
    Tare weight of flask
    Weight of oil
         •*
Comments :
                                                         QQ55Q
                                                           16
Yes
                                                            No
                                                                mis
                                                              grams
                                                              grams
                                                              grams
                                  Analyst's Initials
                                  54

-------
                 OIL AND GREASE BY FREON EXTRACTION

                           ANALYSIS SHEET

Storet Number:                                           00550

Laboratory Code:                                      	16	

Date:                                                  	

Sample Number:                                        	

Time at Start of Analysis:                            	

Time at Completion of Analysis:                       	

Is the Sample Spiked:                                 Yes	No	

Method Number:                                        	2	

Analytical Results:

    Volume of sample used                             	mis

    Weight of flask + residue                         	gms

    Weight of flask                                   	gms

    Weight of material found in blank run on solvent.
      (The same amount of solvent used as sample is
      placed in a tared flask and evaporated.  The
      increase in wt. constitutes a blank.)           	gms

    mg/1 oil or grease =  [(flask + residue) gms -

      (wt. flask) gms - wt. Blank, gms]  x  1,000,000 	mg/1
                        ml sample

Comments:
                                  Analyst's Initials
                                55

-------
                          AMMONIA NITROGEN
                   (Spectrophotometric Procedure)

                           ANALYSIS SHEET

Storet Number:                                           00610
Laboratory Code:                                           16

Date:

Sample Number:

Time at Start of Analysis:

Time at Completion of Analysis:                       	
Is the Sample Spiked:                                 Yes	No	

Method Number:                                        	2	

Analytical Results:
                     *
   • Volume of the 500  mis of distillate which is
      Nesslerized.                                    	mis

    Standard Curve:     mg NHLN/1       Optical Density (Adsorbance)
    Optical density (adsorbance) for sample
      mg NH,H from standard curve.                    	mg/1

    mg/1 ammonia-N =    (mg NHgN/1) x 1000      _               -

                      .8 x volume Nesslerized
Comments:
                                  Analyst's Initials
 Use 400 ml of sample, distill and dilute to 500 ml.  This is the
 distillate.
                                56

-------
                          AMMONIA NITROGEN

                       (Titrimetric Procedure)


                           ANALYSIS SHEET



Storet Number:                                            00610



Laboratory Code:                                      	16



Date:                                                 	



Sample Number:                                        	



Time at Start of Analysis:                            	



Time at Completion of Analysis:                       	



Is the Sample Spiked:                                 Yes	No	



Method Number:                                        	1	



Analytical Results:



    Volume of sample distilled                        	mis



    Volume of 0.01 N H2S04 used                       	mis



       ,,      .    (mis of H-SOJ x .14 x 1000                   ...
    mg/1 ammonia = _	2  4^	   =    	mg/1

                          (mis of sample)



Comments:
                                  Analyst's Initials
                                57

-------
                              PHENOLICS

                           ANALYSIS SHEET


Storet Number:                                           32730


Laboratory Code:                                           16


Date:                                                 	


Sample Number:                                        	


Time at Start of Analysis:                            	


Time at Completion of Analysis:                       	


Is the Sample Spiked:                                 Yes	No	


Method Number:                                        	1	


Analytical Results:


    Volume sample distilled                           	ml


    Volume extracted                                  	ml


    Standard Chart:      yg phenol      Absorbance
    Absorbance of sample                              	

    yg phenol from calibration curve                  	yg

      ,,  ,    ,          (yg phenol) x 1000                     ,,
    yg/1 phenol =  ml of original sample extracted  = 	pg/1
Comments:
                                  Analyst's Initials
                                 58

-------
ANALYTICAL INSTRUCTIONS
Phase II - Round Robin Study
The samples to be run in the second part of the Round Robin Study have
been fixed with the EPA approved preservatives for the particular
analyses indicated on the container.
You will spike only the samples for chemical oxygen demand and ammonia
nitrogen as was done on the previous round of the study.
This set of samples represents a waste which should produce greater
quantities of the test substances than the sample taken for Round I.
The waste should also contain greater numbers of interfering substances.
The contaminants in this waste have been previously analyzed over a
period of time and have been found to fall within the following ranges:
               Phenol                      1-10 mg/1*
               Ammonia-N                   10-40 mg/1
               Suspended Solids            20-60 mg/1
               Chemical Oxygen Demand      200-500 mg/1
               Oils                        20-100 mg/1
* Phenols are in the milligram not microgram range.
Note:  Sulfides are present in this sample in the range of 25 mg/1 at
the time of sampling.
The samples are to be analyzed using the EPA methodology specified in
Round I.
All samples will be identified as specified in the information you
received for Round I.  The sample information sheets will be identical
to the Round I study.
Since this sample batch represents higher levels of contaminants to
be found in refinery wastewaters, the spikes are accordingly higher.

-------
By following the outlined spiking procedure, values in this specified
range should be produced in addition to the background values.
               Chemical Oxygen Demand   200-500 mg/1
               Ammonia Nitrogen           3-10 mg/1
Procedure for Ammonia-N Spikes
To begin the analysis, open the concentrate 2 ampul by snapping the
top off at the break area on the neck.  Dilute 10 ml of the concen-
trate to 500 ml in a volumetric flask using the wastewater sample
indicated for the spike.  Carry out the analysis on this spiked sample
in the same manner you are conducting the rest of the analytical
testing for ammonia-N.
Chemical Oxygen Demand Spike
Begin the analysis by snapping off the neck of the ampul for chemical
oxygen demand which has been supplied with your sample set.  Dilute
15 ml of the ampul's contents to volume in a 500 ml volumetric flask
using the contents of the sample indicated for COD spike.  The COD
analyses may now be performed in the prescribed manner.
If you have any questions, please call Billy DePrater or Bob Benefield
at the Robert S. Kerr Environmental Research Laboratory, 405/332-8800,
extension 335 and 235, respectively.
You may also wish to speak to the Resident Specialist about a particular
parameter.  They are as follows:
     Fred Pfeffer           Oil and Grease             Ext. 305
     Kenneth Jackson        COD                        Ext. 212
     Roger Cosby            Phenols                    Ext. 210
     Mike Cook              Suspended Solids and       Ext. 300
                            Ammonia Nitrogen
     Clarence Edmonson      Ammonia Nitrogen           Ext. 238
                                    60

-------
                             APPENDIX B
                           SEMINAR SUMMARY

An invitation was extended to the analysts to participate in a seminar
designed to furnish information on laboratory techniques for each
parameter.  The premise of the seminar was to minimize inherent errors
in laboratory technique by reviewing stepwise procedural steps.  Besides
the obvious technique errors for each test procedure, analysts devised
shortcuts which may magnify the obvious technique errors.  The seminar
was held at RSKERL with 24 in attendance.  Instructors were the RSKERL
analysts who participated in Phase I of the study.  A tape recording
was made of each lecture and a synopsis of laboratory technique problem
areas by parameter follows:
CHEMICAL OXYGEN DEMAND
      1.  All glassware needs to be chemically clean.  Steam out con-
densers and flasks with 50 percent sulfuric for one and one-half hours,
cool, wash down condensers with distilled water and cap the condensers
with aluminum foil.  Wash the flasks with distilled water and cap.
      2.  Fix the samples with sulfuric acid.
      3.  Use correct volume for analysis.
      4.  Do not use graduated cylinders to measure the sample volume.
Use large base pipettes.
      5.  Blend sample.
      6.  Use automatic pipette for potassium dichromate addition.
      7.  When adding sulfuric acid, keep the flask cool to the touch.
      8.  Wash down side of flasks.
      9.  Boil sample for two hours only.
     10.  Allow refluxed sample to cool to room temperature.
     11.  Results may be unreliable if it takes less than 10 ml of
ferrous ammonia sulfate to titrate the dichromate to the end point.

                                    61

-------
     12.  Analyze reagents daily for normality.
     13.  Set up a blank, ferrous ammonia sulfate standard unknown and
a standard, one spike per eight samples and one duplicate per eight
samples for quality control.
     14.  Check arithmetic errors.
     15.  Reflux at 145° C.
     16.  There should not be more than 0.2 ml of potassium dichromate
difference when titrating the blank and the ferrous ammonia sulfate
standard.
TOTAL SUSPENDED SOLIDS
      1.  Thoroughly shake the sample before decanting.
      2.  Obtain constant weight on crucibles.
      3.  Always use tongs when transferring crucibles.
      4.  Correct oven temperature.
      5.  Rinse graduate with distilled water.
      6.  Crucibles should be chemically clean, preheated to correct
temperature and cooled in a desiccant.
DISTILLATION OF AMMONIA PROCEDURE  (1.0-25.0 mg/1 of ammonia)
      1.  Ammonia free distilled water.
      2.  Correct normalities for reagents.
      3.  Fresh indicator is needed for good end point.
      4.  Check reagents prior to analysis for purity.
      5.  Boil out glass system prior to analysis.
      6.  Use correct aliquot of sample.
      7.  Check arithmetic calculations.
      8.  Precision and accuracy is based on sample size.
      9.  Titration method is better than nesserlization for industrial
waste because of interfering ions.
                                  62

-------
PHENOLICS
      1.  Standardize stock standard by titration w/Na«S000.
                                                      L. £. O
      2.  Stock standard should be refrigerated and standardized every
two weeks.
      3.  Working phenol standard should be prepared only on the day
it is used.  Degradation occurs!!
      4.  Samples should be analyzed as quickly as possible.  Within
four hours without preservation.  Within 24 hours with preservation.
      5.  Always run standards for calibration curve through the phenol
still the same way samples are  (preservation included).
      6.  Guard against thermal degradation of distillate  (i.e., be
sure distillate is cool).
      7.  Buffer sample pH to 10.0 for sample prior to color development.
      8.  Be sure CHC1, extract is dry (free of H_0) before reading on
spectrophotometer.
OIL AND GREASE
Freon Method
This is approved method of EPA in Standard Methods for oil and grease
of concentrations of <1000 mg/1.
Sample--
      1.  Should be collected in glass bottle  (greater than 1 L) with
screw cap with teflon liner.
      2.  5 ml of H7So.  (1.1) should be added  at  time  of collection.
      3.  pH should be <3, lower pH does not have any  adverse effect.
      4.  When sampling any floating oil, film should be excluded.
      5.  Sample should be refrigerated from sample time through
analysis.
      6.  Analysis should be started within 24 hours.
      7.  Glass sample bottle should have a one  liter  mark so as to
obtain  correct volume.
      8.  Suggestion made to use pH paper to adjust pH of  sample.
                                    63

-------
Procedure--
      1."  Technique from Standard Methods.
      2.  Extract oil and grease with 40 ml of Freon; do this two times
and combine, also wash sample bottle with 15-20 ml of Freon and combine
with extract.
      3.  Distill over H20 bath  (80°-85° C).
      4.  Dry outside of flask, dessicate and weigh.
      5.  Use controlled HLO bath, then dry air, then illuminating gas
to displace the gaseous content of the flask.
      6.  Use tongs to handle distilling flask.
      7.  Obtain constant weight of flask by repeating HO bath, dessi-
cation, weight of flask three times.
      8.  Blank should be obtained by carrying 100 ml of Freon through
the same procedure as the sample; it should also be dried, dessicated,
and weighed three times to obtain a constant weight.  The blank is then
substracted from the sample weight.
      9.  Volume of sample is obtained by putting sample in graduated
cylinder after extraction has been done.  This is more accurate than
relying on marked line on sample bottle.
Advantages —
      1.  Freon advantages over petroleum ether or Hexane method:
          a.  Freon is non-flammable,
          b.  Method is faster, and
          c.  Freon is heavier thus being the bottom phase in separatory
              funnel.
Disadvantages and Problems —
      1.  Prone to form emulsion with oil and grease of concentration
>1000 mg/1.
      2.  > oil and grease concentration = > emulsion problem.
      3.  Gravimetric technique—thus have problems with analytical
balance; large flask used to distill has weight of 100-120 gm.
                                  64

-------
      4.  Oil and grease concentration of <5 mg/1 is unreliable.
      5.  Constant weight of 200 ml distilling flask is +_ 3-4 mg/1
(limitation to test).
      6.  Freon boiling point = 47° C--one will have problem with the
concentration of contaminates in the solvent every time the container
is opened and freon vapors escape.
      7.  Always siphon freon with glass tube, not tygon tubing,  etc.
      8.  Emulsion problems can be improved by pH adjustment, salting,
technique, or by filtration.
      9.  From references in Standard Methods (Taras and Blom) part
of oil content is finely dispersed in sample.  If sample is milky after
extraction try to use Nacl to salt out oil.
     10.  300 gm/1 Nacl to acidified sample is mentioned in references.
(5 gm/1 Nacl is said to be just as effective—from EPA Lab, Edison,
this can be verified by data from the RSKERL, Ada.)
     11.  If the salting out method is employed, use 3 to 4 aliquots
of freon instead of only 2.  Be sure to include this additional amount
of freon in the blank calculations.
     12.  Or use a long-stemmed funnel with Na_SO.(l" layer) on glass
plug.  Wash with freon.
Miscellaneous--
      1.  Due to solvent specificity, this calculation of oil and grease
should be reported as Freon extractable oil and grease content, not
oil and grease.
      2.  Not recommended to reuse freon by condensing it.
Discussion from Group—
      1.  One man made mention of picking up weight which he believed
came from acid.  He said H-SO. residue would add weight to sample.
(Instructor questioned.)
      2.  Another man had problems with algae contamination of his
samples.  He tried to eliminate problem with use of gooch and glass
wool, washed with freon.
                                   65

-------
      3.  Instructor stated work was being done on possible use of
CC1. in same technique.
Soxhlet Method
As given in EPA Manual for oil and grease 1000 mg/1:
      1.  Is a general physical filtration method using muslin and
filter aid suspension.
      2.  Muslin + filter aid is extracted in soxhlet with hexane.
      3.  Procedure calls for 20 cycles/hr.  Instructor said is was
only possible to obtain 14 cycles/hr.
      4.  Instructor said is was possible a better method would be
to add one mg filter aid to sample and shake before filtration, thus
adding additional contact with filter aid.
      5.  Use hand covering to keep oil on hands from being added to
sample.  (Filter paper used to clean sample bottle and should be
handled by something other than hands.)
      6.  If one uses plastic golves, one should run a blank to see
if hexane is extracting any plastic.
      7.  Also, at end of procedure when drying flask, one should
use dry air when solvent is being removed.
                                 66

-------
                                    TECHNICAL REPORT DATA
                            (Please read Instructions on the reverse before completing)
1. REPORT NO.
 EPA-600/2-76-234
             3. RECIPIENT'S ACCESSION>NO.
4. TITLE AND SUBTITLE
  Analytical Variability of Five Wastewater Parameters-
  Petroleum Refining  Industry
             5. REPORT DATE
              September 1976
                (I ssuing date*)
             6. PERFORMING ORGANIZATION CODE
7. AUTHOR(S)
  Leon H. Myers, Thomas  E.  Short, Jr., Billy L.  DePrater
  and Fred M. Pfeffer
             8. PERFORMING ORGANIZATION REPORT NO.
9. PERFORMING ORGANIZATION NAME AND ADDRESS
 Robert  S.  Kerr Environmental Research Lab.
 Office  of  Research and Development
 U.S. Environmental Protection Agency
 Ada, Oklahoma  74820
- Ada, OK
10. PROGRAM ELEMENT NO.

  1BB036
              11. CONTRACT/GRANT NO.
                                                              NA
12. SPONSORING AGENCY NAME AND ADDRESS
    Same as  above
                                                            13. TYPE OF REPORT AND PERIOD COVERED
                                                               Final report	
                                                            14. SPONSORING AGENCY CODE
                                                              EPA/600/15
15. SUPPLEMENTARY NOTES

   Prepared in cooperation with the Oklahoma Petroleum Refiners Waste Control Council.
16. ABSTRACT
         Samples were divided among 12 laboratories to be analyzed for chemical
   oxygen demand, suspended solids, ammonia  nitrogen, phenolics,  and oil and
   grease.   The Robert S.  Kerr Environmental Research Laboratory analyzed six
   sample sets to determine intralaboratory  deviation (repeatability), while
   the other participating laboratories analyzed single samples to provide data
   for interlaboratory deviation (reproducibility) determinations.  Study
   results  are expressed  in terms of averages,  standard deviation, and spike
   recoveries for intralaboratory, interlaboratory, and combined evaluations.
17.
                                KEY WORDS AND DOCUMENT ANALYSIS
                  DESCRIPTORS
                                               b.lDENTIFIERS/OPEN ENDED TERMS
                           c.  cos AT I Field/Group
 Chemical  analyses, Data processing,
  Chemical Oxygen Demand
  Ammonia Nitrogen
  Phenolics
  Oil and Grease
  Suspended Solids
                  09B
                  07A
18. DISTRIBUTION STATEMENT


   Release Unlimited
19. SECURITY CLASS (ThisReport)
              21. NO. OF PAGES

                     75
20. SECURITY CLASS (Thispage)
                            22. PRICE
EPA Form 2220-1 (9-73)
                                             67
                                                      GOVERNMENT PRINTING OFFICE: 1977-757-056/5533 Region No. 5-11

-------