United States Industrial Environmental Research EPA-600/7-78-195 Environmental Protection Laboratory October 1978 Agency Research Triangle Park NC 27711 Effects of Charged Particles on Cascade Impactor Calibrations Interagency Energy/Environment R&D Program Report ------- RESEARCH REPORTING SERIES Research reports of the Office of Research and Development, U.S. Environmental Protection Agency, have been grouped into nine series. These nine broad cate- gories were established to facilitate further development and application of en- vironmental technology. Elimination of traditional grouping was consciously planned to foster technology transfer and a maximum interface in related fields. The nine series are: 1. Environmental Health Effects Research 2. Environmental Protection Technology 3. Ecological Research 4. Environmental Monitoring 5. Socioeconomic Environmental Studies 6. Scientific and Technical Assessment Reports (STAR) 7. Interagency Energy-Environment Research and Development 8. "Special" Reports 9. Miscellaneous Reports This report has been assigned to the INTERAGENCY ENERGY-ENVIRONMENT RESEARCH AND DEVELOPMENT series. Reports in this series result from the effort funded under the 17-agency Federal Energy/Environment Research and Development Program. These studies relate to EPA's mission to protect the public health and welfare from adverse effects of pollutants associated with energy sys- tems. The goal of the Program is to assure the rapid development of domestic energy supplies in an environmentally-compatible manner by providing the nec- essary environmental data and control technology. Investigations include analy- ses of the transport of energy-related pollutants and their health and ecological effects; assessments of, and development of, control technologies for energy systems; and integrated assessments of a wide range of energy-related environ- mental issues. REVIEW NOTICE This report has been reviewed by the participating Federal Agencies, and approved for publication. Approval does not signify that the contents necessarily reflect the views and policies of the Government, nor does mention of trade names or commercial products constitute endorsement or recommendation for use. This document is available to the public through the National Technical Informa- tion Service, Springfield, Virginia 22161. ------- EPA-600/7-78-195 October 1978 Cascade Brnpactor Calibrations by R. G. Patterson, Phillip Riersgard, and Seymour Calvert Air Pollution Technology, Inc. 4901 Morena Boulevard, Suite 402 San Diego, California 92117 Contract No. 68-02-1496 ROAP 21ADL-004 Program Element No. 1AB012 EPA Project Officer: Dale L Harmon Industrial Environmental Research Laboratory Office of Energy, Minerals, and Industry Research Triangle Park, NC 27711 Prepared for U.S. ENVIRONMENTAL PROTECTION AGENCY Office of Research and Development Washington, DC 20460 ------- ABSTRACT Collection characteristics were determined for charged and uncharged particles in cascade impactors. Collection efficiency on a wide variety of substrates was found to be greater for charged than uncharged particles. This report was submitted in partial fulfillment of Contract No. 68-02-1496 by Air Pollution Technology, Inc. under the sponsorship of the U.S. Environmental Protection Agency. This report covers the period January, 1977 to August, 1977. 111 ------- CONTENTS Page Abstract iii Figures v Tables vii List of Symbols viii Acknowledgment x^ Sections : 1. Introduction 1 2. Conclusions 2 3. Method and Experimental Apparatus 3 Aerosol generation 3 Charger 5 Cascade impactor 7 Optical particle counter 9 Particle charge analyzer 10 4. Experimental Results 16 Single stage collection 16 Multiple stage collection 23 References 41 IV ------- FIGURES Number Page 1 Impactor calibration system 4 2 Saturation charge level on PSL aerosol (dielectric constant, k = 2.55) 6 3 Aerosol charger .... 8 4 Radial flow aerosol charge analyzer 11 5 Ideal volt-ampere characteristic for aerosol charge analyzer > . . 12 6 Modified electrical aerosol analyzer 15 7 Impaction characteristics with greased plate (0. 5 ym dia. PSL) 17 8 Impaction characteristics with greased foil (0.5 ym dia. PSL) 18 9 Impaction characteristics with glass fiber filter (0.5 ym dia. PSL). 19 10 Impaction characteristics with ungreased plate (0.5 ym dia. PSL) 20 11 Impaction characteristics with ungreased foil (0.5 ym dia. PSL) 21 12 Impaction characteristics with Mylar substrate (0.5 ym dia. PSL) 22 13 Stage 5 impaction characteristics of greased plate (1.1 ym dia. PSL) 24 14 Stage 5 impaction characteristics of greased foil (1.1 ym dia. PSL) 25 15 Stage 5 impaction characteristics of glass fiber filter (1.1 ym dia. PSL) 26 ------- FIGURES (continued) Number Page 16 Stage 5 impaction characteristics on ungreased plate (1.1 ym dia. PSL) 27 17 Stage 5 impaction characteristics of ungreased foil (1.1 ym dia. PSL) .".''. ..." 28 18 Stage 4 impaction characteristics of greased plate (2.0 ym dia. PSL) 29 19 Stage 4 impaction characteristics of greased foil (2.0 ym dia. PSL) 30 20 Stage 4 impaction characteristics of glass fiber filter (2.0 ym dia. PSL) 31 21 Stage 4 impaction characteristics of ungreased plate (2.0 ym dia. PSL) , . 32 22 Stage 4 impaction characteristics of ungreased foil (2.0 ym dia. PSL) 33 23 Stage 4 impaction characteristics of Mylar Film (2.0 ym dia. PSL) 34 24 Collection characteristics of greased Mylar substrates with stages 1 through 6 installed (0.76 ym dia. PSL) 38 25 Collection characteristics of glass fiber filter substrates with stages 1 through 6 installed (0.76 ym dia. PSL) 39 26 Collection characteristics for an ungreased impaction plate with stages 1 through 6 installed (0.76 ym dia. PSL) 40 VI ------- TABLES Number Page 1 Saturation current level 14 2 Impaction characteristics for various substrates (0.5 ym dia. PSL) 35 3 Impaction characteristics for various substrates (1.1 ym dia. PSL) 35 4 Impaction characteristics for various substrates (2.02 ym dia. PSL) 36 VII ------- LIST OF SYMBOLS A = area, cm2 C' = Cunningham slip correction factor = ? 0 1 + ^p 1/257 + 0.40 exp (-1.10 d /2A) P P d. = jet diameter, cm d = particle physical diameter, ym d = aerodynamic particle diameter, ymA pa d = aerodynamic cut diameter d = cut diameter or diameter at which stage is 50! Pso efficient e = electronic charge value, 4.8 x 10"10 esu E = applied electric field strength, kV/cm I = current, amps IqAT = saturation current, amp k = dielectric constant for particle K = inertial impaction parameter, dimensionless K = inertial impaction cut parameter, K , at 501 P50 efficiency P i = mean free path of gas molecules, cm n = number density of particles, #/cm3 n = initial number density, #/cm3 n = particle charge level, elementary units n = saturation charge level, elementary units p = particle density, g/cm3 s = electrode spacing, cm Q = volumetric flow rate, cm3/s q = charge on a particle, elementary units yG = gas viscosity, poise, g/cm-s ymA = ym (g/cm3) 1/2 V = applied voltage v = gas velocity, g cm/s v. = gas (particle) velocity through jet, cm/s Z = electrical mobility of the particle, cm2/volt-sec Vlll ------- ACKNOWLEDGMENT A.P.T., Inc. wishes to express its appreciation for ex- cellent technical coordination for a very helpful assistance in support of our technical effort to Dr. Leslie Sparks of the E.P.A. and Mr. Dale Harmon, E.P.A. Project Officer. IX ------- SECTION 1 INTRODUCTION In the past few years considerable emphasis has been placed on determining the performance characteristics of particulate control devices. These investigations seek to establish the collection efficiency as a function of the particle size. To do this requires accurate determination of the size distri- bution of particles at the inlet and the outlet of the control device. Cascade impactors are routinely used in these investi- gations for establishing the size distribution of particles greater than 0.3 ymA diameter. The particles which penetrate a particulate control device employing electrostatic forces for collection can have a higher level of charge than when they entered. Other investigators, Smith et al. (1975) and Brink et al. (1972), have found that the collection characteristics of cascade impactors can be altered when sampling charged particles. This investigation was undertaken to evaluate the effect of charged particles on cascade impactor calibrations. The effect of particle charge on the collection efficiency can be expected to be a function of the charge level on the particle. Therefore a charge level was chosen for this study that is equivalent to that encountered on particles in electrostatic precipitators. ------- SECTION 2 CONCLUSIONS The impaction collection efficiency was shown to be as much as 201 greater for charged particles than Uncharged particles with certain substrates at a given value of the impaction para- meter K , using a University of Washington Impactor. Collection P on greased substrates remained relatively unchanged. The effect that charged particles will have on the particle size distribution measured with the cascade impactor can be de- termined from equation (5). This equation shows that the stage cut diameter, d , is related to K in the following way: pc' pso 1/2 dpc charged = dpc uncharged Vso charged Pso uncharged The results of this investigation show that the impaction parameter, K , increases by 5 to 171 when collecting charged particles. The actual amount depends on the particle size and collection substrate used. For a \1\ change in the impaction parameter, K , the change in the stage cut diameter, d , is Pso pc oo, o -a , ------- SECTION 3 METHOD AND EXPERIMENTAL APPARATUS Impactor calibrations were performed with charged and uncharged aerosols. The method for performing the calibration was adapted from the "Impactor Calibration Guidelines," Calvert et al. (1976). Figure 1 is a schematic of the impactor cali- bration system used. The procedure involved generating the test aerosol and determining the collection efficiency as a function of the flow rate through the cascade impactor. The average charge level on the test aerosol was determined for the charged par- ticle runs. Charge neutralization was used to assure that the uncharged particles were electrically neutral. AEROSOL GENERATION Monodisperse aerosols were produced using suspensions of polystyrene latex (PSL) microspheres. Particles of 0.5, 1.1, and 2.0 ym diameter were used for these calibrations. This is also the size range of most importance in fine particulate control device evaluation. Useful suspensions of PSL were made by diluting small quantities of the original suspension with deionized water. The PSL is diluted to a concentration sufficient to minimize the occurrence of agglomeration. Dilutions of the stock 10% solutions of PSL can be estimated from.a paper by Raabe; however, the amount of dilution necessary depends on the speci- fic atomizer used. Concentrations of 0.01 to 0.2 weight per- cent for particles of 0.5 to 2.0 pm diameter were found to be compatible with the atomizer used. Drops containing PSL particles were produced from suspen- sions with a Collison atomizer. The atomizer is a one-hole design operating at 260 kPa. Number concentrations and PSL 3 ------- ATOMIZER AEROSOL DRYING SECTION CHARGE ANALYZER OPTICAL PARTICLE COUNTER DIFFUSION BATTERY DILUTION AIR NEUTRALIZER CHARGER CASCADE IMPACTOR MIXING LENGTH Figure 1. Impactor calibartion system. ------- size distributions were constant throughout a run. The aerosol is dried by passing it through a 1.8 m section of a 3.6 cm diameter glass tube. The tube was mounted hori- zontally with a layer of silica gel (-1.5 cm deep) spread evenly along the bottom. Submicron aerosols less than approximately 0.1 ym diameter were removed by passing the dried aerosol through a diffusion battery. Aerosol leaving the diffusion battery is mixed with ionized air (approximately 45 &/min). The air is ionized with a 20 mCi, PO210 alpha emitter to reduce the excess charge on the aerosol to the Boltzman equilibrium level. The mixture passed through 6 m of 1.3 cm diameter glass tubing to provide adequate residence time for charge neutralization of the aerosol. CHARGER The effect of particle charge on the collection charac- teristics of cascade impactors was determined with particles having different levels of charge. For the purposes of this experiment the different charge levels were produced by charging three different size aerosols to their saturation charge level by ion bombardment. The charge levels are com- parable to those obtained in conventional ESP's. For a dielectric particle, such as PSL, field charging theory predicts the following saturation charge level, White (1963) . I*-I\ n = s 1 + 2 (IZOO)e CD ns = 2.9 x ID'2 EQ dp2 (2) (for PSL) The saturation charge level is seen to be proportional to the applied field strength, E , and surface area of the particle ~d 2. Figure 2 gives the saturation charge level for field p charging of particles in the size range of interest in this study. ------- 10,000 5,000 3,000 in H < 1,000 W •J w X u w 1-J CJ H-1 H OS 500 300 100 50 30 0.3 0.5 10 kV/cm 6 kV/cm 1.0 10 Figure 2. Saturation charge level on PSL aerosol (dielectric constant, k=2.55). ------- The field charger used is a modified version of the design cited by Langer et al. (1964). The device shown in Figure 3 consists of a small Plexiglas box with two inlets and one outlet. The aerosol enters the charging region through the lower glass tube. The outlet is a brass tube cut at a 45-degree angle to the center line of the pipe. The source of the ion flux is a small loop of platinum wire bent slightly and positioned so as to be equidistant from the outer edge of the tube. A DC power supply operating in the range of 0 •*• 12 kV was used for estab- lishing the corona. CASCADE IMPACTOR A University of Washington Mark III source test cascade impactor was chosen for these tests. The impactor was cali- brated with only one jet stage installed at a time according to the method of Calvert et al. (1976). In this manner, the difference in collection efficiency between charged and un- charged particles could be studied. The inertial impaction parameter, K , is used to charac- terize the collection efficiency for a given impaction stage. The inertial impaction parameter is defined by: d2 C' p v- d 2 v. K = P P 3 = Pa 3 x 10-8 P 9 ^G dj ^G^T Aerodynamic diameter is defined as: d =d (C'p)2xl01*, ymA pa p rp' For the case where the stage is 50% efficient (i.e., the cut point) equation 2 becomes: d2 C' p v. d 2 v. v _ P 5 o P 3 _ Pc 3 -v in-8 (t>~\ KP50 " 9 yG d/ - 9 £G d^ X 10 [5) ------- ACCELERATING GAS INLET oo AEROSOL INLET ALUMINUM ROD PLATINUM WIRE 45' BRASS TUBE Figure 3. Aerosol charger. ------- Choosing the proper jet stage depends on the particle size being studied and knowledge of the volumetric flow rate usually encountered in the field. For field operations this impactor is normally operated in the range of 1.4 x 1CT2 -> 2.8 x 10'2 m3/min. With limits set on the desired volumetric flow rate, the following jet stages were chosen for the particle sizes used in this study: Stage 4 5 6 dp 2.0 1.0 0.5 Hole Dia (cm) 0.079 0.051 0.034 Number of Holes 90 110 110 A number of impaction substrates are used for determining size distributions in the field. The following substrates were chosen for study to give a representative sample of the condi- tions encountered: 1. Glass fiber filter on a metal impaction plate. 2. Greased metal impaction plate. 3. Ungreased metal impaction plate. 4. Greased aluminum foil on metal impaction plate. 5. Ungreased aluminum foil on metal impaction plate. 6. Teflon film on metal impaction plate. 7. Mylar film on metal impaction plate. OPTICAL PARTICLE COUNTER The number concentration of particles entering and leaving the cascade impactor was determined with a Climet Cl 205 particle analyzer. The Climet device has the capability of counting all particles with diameters greater than a pre-set value (0.3, 0.5, 1.0, 3.0, 5.0, or 10.0 vim). Further discrimination is achieved by using a potentiometer to provide a continuous particle size selection over the range of 0.3 to 10.0 ym. The particle counter is used within a selected band of par- ticle diameters, centered about the known PSL diameter. This reduces the effect of spurious counts resulting from fine impuri- ties and agglomerates. The particle count for the larger diameter ------- setting may be subtracted from that for the smaller diameter setting to determine the number concentration of particles within a desired size interval. PARTICLE CHARGE ANALYZER Two methods were tried for measuring the charge level of the particles. An imposed field analyzer was constructed to ascertain the electrical properties of the aerosol. A modified version of the design used by Hu.rd et al. (1962) is shown in Figure 4. The electrical mobility of the particles entering the device can be determined from the volt-ampere characteristics of the analyzer as shown in Figure 5. A particle entering the device will either be intercepted on the current collecting lower electrode or pass out of the system depending on the imposed electric field. The trajectory of a particle entering the system is given by: af • ZPS + * and: At low voltages, only a fraction of the particles are collected. Those entering above a critical value of x, x , are not collected while those entering below x will be collected. For a parti- cular voltage, the current obtained from particles collected on the lower electrode is given by: I = -/ nq bEx da (8) A where A = area of collecting electrode q = charge on a particle n = number concentration of particles 10 ------- (a) (b) PLEXIGLAS AIR Figure 4. Radial flow aerosol charge analyzer (a) Particle trajectory (b) Analyzer configuration ------- A 'SAT slope = V SAT V Figure 5. Ideal volt-ampere characteristic for aerosol charge analyzer. ------- The inlet concentration, nQ, is maintained in the region adjacent to the collecting electrode for every position, r. Applying this boundary condition to equation 8 results in: 1 J |~n q Z Al I = M^-U- U (9) When the voltage is raised such that all particles entering the system are collected on the lower plate the current becomes: 1 = TSAT = no 1 Q <10) where, Q , is the volumetric rate of gas flow. Combining equations 9 and 10 results in the saturation voltage: VSAT ' ^ ^ from which the electrical mobility of the particle, Z , may be determined. The charge level of the particle, n , is related to the electrical mobility of the particle, Z , by: 3.7T y d (300) Z n = - E - E p eC (12) The expected value of the saturation current, I , may be o determined by assuming the particles attain the saturation charge level. Table 1 gives the expected value of the saturation cur- rent for particles charged in a 6,000 V/cm field at particle concentrations normally encountered in the experimental apparatus. 13 ------- TABLE 1. SATURATION CURRENT LEVEL Particle Diameter (ym) 2.0 1.1 0.5 Saturation Charge Level (Elem Units) 701 212 44 Particle Cone (#/cm3) 7.1 17.7 35.3 Flow Rate (£pm) 0.24 0.24 0.24 Saturation Current (amps) 1.9 x 10'13 1.4 x lO'13 5.9 x 10'1* The actual saturation current value obtained was 2 x 10'11 amps. This measurement was made before the diffusion battery was added to the experimental apparatus and may represent the current carried by the submicron fraction of the aerosol. The saturation current level was obtained at low voltages which indicates that the majority of the charge was carried by small particles having a high electrical mobility. A Model 3030 electrical aerosol analyzer (EAA) was modified for measuring the charge level on the particles. Before modi- fying the instrument, measurements of the particle charge level were not reproducible. This is believed to be the result of high particle losses within the instrument. The EAA was modified as shown in Figure 6 with the Faraday cup remounted on the face of the instrument. The charged par- ticles could then be collected in the Faraday cup and particle losses in the remainder of the instrument were thus avoided. The particle charge level can be determined from the value of the current measured with the electrometer in the EAA and the number concentration as measured with the optical particle counter: n (13) This method gave reproducible results after installing the dif- fusion battery and was used for determining the particle charge levels given in this report. 14 ------- FARADAY CUP AEROSOL INLET TO VACUUM PUMP 10 Sipm MASS FLOW METER ELECTROMETER Figure 6. Modified electrical aerosol analyzer. ------- SECTION 4 EXPERIMENTAL RESULTS SINGLE STAGE COLLECTION The collection efficiency was determined as a function of the impaction parameter for both charged and uncharged aerosols. Collection of charged particles in the impactor without the impaction plate in place was found to be negligible with each of the three jet stages used. The electrical field strength in the charger shown in Figure 3 was 7,000 V/cm. Actual charge levels on the particles were somewhat less than the saturation charge because of the short residence time in the charging section. For the PSL par- ticles used in this study the average charge level was: Particle Diameter Average Charge Level (ym) (No. of elementary units) 2.0 322 1.0 201 0.5 53 Sixth Stage Results Figures 7 through 12 are the results obtained with 0.5 ym diameter PSL particles and the various substrates. These are similar to the results obtained with the other particle sizes. In all cases collection efficiencies were found to be greater for the charged particles than the uncharged particles. Impaction of charged particles on the greased substrates was only slightly more efficient for a given value of the impaction parameter, K , than with uncharged particles. The effect was more dramatic for the other substrates with efficiency being as much as 20 percent greater for the charged particles for a given K value. P 16 ------- u z: w t— I u W o U W O u 100 90 80 70 60 50 40 30 20 10 A Uncharged Particles O Charged Particles (Grounded Impactor) •05 .10 .15 .20 .25 IMPACTION PARAMETER, K .30 .35 Figure 7. Impaction characteristics with greased plate (0.5 pro dia. PSL) . 17 ------- 100 90 80 70 u 60 2 w U so E- ' U w 40 H-J J O u 30 20 10 1 I A Uncharged Particles O Charged Particles (Grounded Impactor) i i i r j__ i 05 10 .15 .20 .25 .30 .35 IMPACTION PARAMETER, Kr Figure 8. Impaction characteristics with greased foil (0.5 ym dia. PSL) . 18 ------- 100 90 80 A Uncharged Particles O Charged Particles (Grounded Impactor) u 2 70 60 £ 50 w 2 O I-H w 40 J H-i o u 30 20 10 .05 Figure 9. .10 .15 .20 .25 IMPACT I ON PARAMETER, K. .30 .35 Impaction characteristics with glass fiber filter (0.5 ym dia. PSL) . 19 ------- 100 90 80 70 60 w I—I u w 50 O I—I u 40 30 20 10 A Uncharged Particles O Charged Particles (Grounded Impactor) .05 .10 .15 .20 .25 .30 IMPACT ION PARAMETER, K .35 Figure 10. Impaction characteristics with ungreased plate (0.5 \im dia. PSL) . 20 ------- u 100 90 h~ 80 I 70 60 U I—I £ 50 w 2 O a 40 O U 30 I 20 \— 10 A Uncharged Particles O Charged Particles (Grounded Impactor) .05 .10 .15 .20 .25 IMPACT I ON PARAMETER, K, .30 .35 Figure 11. Impaction characteristics with ungreased foil ( 0. 5 ym dia. PSL) . 21 ------- 100 90 80 70 60 2 W ^ Uncharged Particles O Charged Particles (Grounded Impactor) 50 2 O t—i H w 40 H-l 30 20 10 .05 .10 .15 .20 .25 IMPACT ION PARAMETER, K .35 Figure 12. Impaction characteristics with Mylar substrate (0.5 ym dia. PSL). 22 ------- The impaction efficiency was less than 1001 for the PSL particles and all the substrates tested because of particle bounce. This result is similar to that found by Rao (1975). The maximum obtainable impaction efficiency was increased by as much as 20% for substrates other then the greased impaction substrates. Stage Five Results Figures 13 through 17 are the results obtained with the 1.1 ym diameter PSL particles and the various substrates. Collection of charged particles on the greased plate leveled off to an over- all efficiency of 15 to 201 for low values of the impaction parameter, K . This is a somewhat greater efficiency than the results obtained with the 0.5 ym diameter PSL. Figure 16 shows that collection of uncharged particles on ungreased plate was greater than for charged particles. It is believed that the impactor was not grounded during this run. Stage Four Results Figures 18 through 23 are the results obtained with the 2.0 ym diameter PSL particles and the various substrates. These results are similar to those obtained with the 0.5 ym diameter PSL particles on the 6th stage. Tables 2 through 4 give the value of K and the maximum P s o impaction efficiency for the three particle sizes tested. The change in the impaction parameter, K , amounted to P s o approximately 10% for most substrates. The effect of particle mobility wa.s insignificant as the change in K was similar P 5 o for each of the PSL particle sizes tested. MULTIPLE STAGE COLLECTION Collection efficiencies were determined as a function of the impaction parameter for both charged and uncharged aero- sols. Stages 1 through 6 were installed in the cascade im- pactor for these tests. The electrical field strength in the charger shown in Figure 3 was 7,000 V/cm. 23 ------- 100 90 80 70 60 u 2' W k- I u w 50 H U w 40 O U 30 20 10 .05 1 I A UNCHARGED PARTICLES O CHARGED PARTICLES (Grounded Impactor) .10 . .15 .20 .25 IMPACTION PARAMETER, K J L .30 .35 Figure 13. Stage 5 impaction characteristics of greased plate (1.1 ym dia. PSL). 24 ------- 100 90 80 70 60 u 2 W W 50 o t—I H w 40 O u 30 20 10 ,05 A UNCHARGED PARTICLES O CHARGED PARTICLES (Grounded Impactor) .10 ' .15 .20 .25 IMPACTION PARAMETER, K .30 .35 Figure 14. Stage 5 impaction characteristics of greased foil (1.1 vim dia. PSL) . 25 ------- 100 90 80 70 60 W 50 w 40 i— i -j o u 30 20 10 ,05 A UNCHARGED PARTICLES O CHARGED PARTICLES (Grounded Impactor) .10 .15 .20 .25 IMPACTION PARAMETER, K .30 .35 Figure 15. Stage 5 impaction characteristics of glass fiber filter (1.1 ym dia. PSL). 26 ------- 100 90 80 70 60 u 2: w i—i u t—I fi< u< w 50 H U w 40 o u 30 20 10 .05 A UNCHARGED PARTICLES O CHARGED PARTICLES (Grounded Impactor) ,10 .15 .20 .25 IMP ACTION PARAMETER, K .30 .35 Figure 16. Stage 5 impaction characteristics on ungreased plate (1.1 ym dia. PSL). 27 ------- 100 90 80 70 > u 12; w 60 tin £.. 50 w ' o i— i H U w 40 >— i ,-j - o u 30 20 10 A UNCHARGED PARTICLES O CHARGED PARTICLES (Grounded Impactor) cr o ,05 . .10 • -.15 - .20 .25 IMPACTION PARAMETER, K^ .-30 .35 Figure 17. Stage 5 impaction characteristics of ungreased foil (1.1 pm dia. PSL). 28 ------- 100 90 80 70 60 u 2 W PL, E 50 w u w 40 o u 30 20 10 .05 T T T A UNCHARGED PARTICLES O CHARGED PARTICLES (Grounded Impactor) .10 .15 .20 .25 IMPACTION PARAMETER, K .30 .35 Figure 18. Stage 4 impaction characteristics of greased plate (2.0 ym dia. PSL). 29 ------- 100 90 80 70 2 W l-H U W ?s o i— I H U O u 50 40 30 20 10 .05 A UNCHARGED PARTICLES O CHARGED PARTICLES (Grounded Impactor) .10 .15 ',.20. ..25 IMPACTION PARAMETER, K .30 .35 Figure 19. Stage 4 impaction characteristics of greased foil (2.0 ym dia. PSL). 30 ------- 100 90 80 70 60 w V-H u O 50 H U w 40 I—) 30 20 10 .05 A UNCHARGED PARTICLES O CHARGED PARTICLES (Grounded Impactor) .10 .15 .20 .25 IMPACTION PARAMETER, K .30 .35 Figure 20. Stage 4 impaction characteristics of. glass fiber filter (2.0ym dia. PSL). 31 ------- 100 90 80 70 60 u 2 w I—I u t—I p-l HH W 50 O H w 40 30 20 10 .05 A UNCHARGED. PARTICLES O CHARGED PARTICLES (Grounded Impactor) I .10 .15 .20 .25 IMPACTION PARAMETER, K .30 .35 Figure 21. Stage 4 impacticn characteristics of ungreased plate (2.0 ym dia. PSL). 32 ------- 100 90 80 70 60 50 u z w I—I u t—I HH P-. W 2 o 1—1 H S 40 30 20 10 .05 T T A UNCHARGED PARTICLES O CHARGED PARTICLES (Grounded Impactor) i .10 .15 .20 .25 IMPACTION PARAMETER, K .30 .35 Figure 22. Stage 4 impaction characteristics of ungreased foil (2.0 ym dia. PSL). 33 ------- 100 90 80. 70 60 W P-l P-< W 50 H U S 40 30 20 10 .05 A UNCHARGED PARTICLES O CHARGED PARTICLES (Grounded Impactor) I ,10 .15 .20 .25 IMPACTION PARAMETER, K A "- — .30 .35 Figure 23. Stage 4 impaction characteristics of Mylar film (2.0 vim dia. PSL) . 34 ------- TABLE 2. IMPACTION CHARACTERISTICS FOR VARIOUS SUBSTRATES (0.5 ym dia. PSL) Substrate Greased Plate Greased Foil Glass Fiber Filter Ungreased Plate Ungreased Foil Mylar K p Charged 0.19 0.19 0.18 0.19 0.20 0.21(1) 50 Uncharged 0.20 0.20 0.21 0.22(1) 0.22 0.22(1) Maximum Collection Efficiency,^ Charged 74 80 70 60 53 48 Uncharged 74 80 58 42 30 27 TABLE 3. IMPACTION CHARACTERISTICS FOR VARIOUS SUBSTRATES (1.1 ym dia. PSL) Substrate Greased Plate Greased Foil Glass Fiber Filter Ungreased Plate Ungreased Foil K P Charged 0.25 0. 22 0.21 0.21 0.23(1) 50 Uncharged 0.27 0.24 0.22 0.24 0.24(1) Maximum Collection Efficiency? % Charged Uncharged 63 70 47 55 35 (1) Estimated by extrapolating the portion of the curve having a strong, positive slope. 35 ------- TABLE 4. Substrate Greased Plate Greased Foil Glass Fiber Filter Ungreased Plate Ungreased Foil Mylar Film IMPACTION CHARACTERISTICS FOR VARIOUS SUBSTRATES (2.02 ym dia. PSL) K Maximum Collection Efficiency % Charged Uncharged Charged Uncharged Pso 0.20 0.19 0.18 0.19 0.20 0.20 0.22 0.22 0.20 0.21 0.21 0.22 90 90 78 72 68 68 90 90 66 61 51 56 36 ------- Figure 24 shows the results with a greased Mylar substrate. This figure is similar to Figures 7, 8, 13, 14, 18, and 19 which are for collection on various greased substrates with only one impaction stage. The collection efficiency for a given flow rate is somewhat greater in Figure 24 than is shown in the other figures. This increased collection efficiency may be attributed to particle collection on the upper stages of the cascade impactor. The collection characteristics for glass fiber filters is shown in Figure 25. This figure is similar to Figures 9, 15, and 20 which were obtained with single stages. This indicates that collection of charged particles with glass fiber filters is minimal on the upper stages. An ungreased plate was used as the collection substrate for the data shown in Figure 26. The curves for charged and uncharged particles are quite similar to the ones found in Figures 10, 11, 16, 17, 21, and 22 for other ungreased sub- strates. Again this indicates that the collection of the charged particles on the upper stages of the cascade impactor is minimal. 37 ------- 100 90 80 70 _. A UNCHARGED w I-H U I— I UH ^ w Z O 4° 30 20 .00 O CHARGED (Grounded Impactor) 10 .15 .20 .25 IMPACTION PARAMETER, K (SIXTH STAGE) .30 .35 .40 Figure 24. Collection characteristics of greased Mylar substrates with stages 1 through 6 installed (0.76 urn dia. PSL) / 38 ------- 100 90 80 70 60 fi, w 50 O K- 1 — A UNCHARGED Q CHARGED (Grounded Impactor) O O 30 20 10 — .00 .05 10 .15 .20 .25 IMPACTION PARAMETER, K (SIXTH STAGE) T .30 .35 .40 Figure 2 5. Collection characteristics of glass fiber filter substrates with stages 1 through 6 installed (0.76 pm dia. PSL). 39 ------- 100 CHARGED (Grounded Impactor) .00 .05 10 .15 .20 .2-5 IMPACTION PARAMETER, K (SIXTH STAGE) * Figure 26. Collection characteristics for an ungreased impaction plate with stages 1 through 6 in- stalled (0.76 ym dia. PSL). 40 ------- REFERENCES Brink, J.A., E.D. Kennedy, and H.S. Yu. Particle Size Measure- ments with Cascade Impactors. 65th Annual AICHE Meeting, New York, NY, 1972. Calvert, S., C. Lake, and R. Parker. Cascade Impactor Cali- bration Guidelines. EPA 600/2-76-118, 1976. Hurd, F.K., and J.C. Mullins. Aerosol Size Distribution from Ion Mobility. J. Colloid Sci. 17_ 91-100, 1962. Langer, G., J. Pierrard, and G. Yamate. Further Development of an Electrostatic Classifier for Submicron Airborne Particles. Intern. J. Air Water Poll., 8^ 167-176, 1964. Raabe, O.G. Generation and Characterization of Aerosols. From Inhalation Carcinogenesis, Proc. of the Biology Division, Oak Ridge Nat. Laboratory Conf., Gatlinburg, Tennessee, October 8-11, 1969. Rao, A. An Experimental Study of Inertial Impactors. Particle Technology Laboratory, Publication No. 269, University of Minn., 1975. Smith, W.B., K.M. Gushing, G.E. Lacey, and J.D. McCain. Par- ticulate Sizing Techniques for Control Device Evaluation. EPA 650/2-74-102-a, 1975. White, H. Industrial Electrostatic Precipitation. Addition- Wesley, Reading, Mass., 1963. 41 ------- TECHNICAL REPORT DATA (Please read Intimctions on the reverse before completing) 1. REPORT NO. EPA-600/7-78-195 2. 3. RECIPIENT'S ACCESSION NO. 4. TITLE AND SUBTITLE Effects of Charged Particles on Cascade Impactor Calibrations 5. REPORT DATE October 1978 6. PERFORMING ORGANIZATION CODE 7. AUTHOR(S) R. G. Patterson, Philip Riersgard, and Seymour Calvert 8. PERFORMING ORGANIZATION REPORT NO. 9. PERFORMING ORGANIZATION NAME AND ADDRESS Air Pollution Technology, Inc. 4901 Morena Boulevard, Suite 402 San Diego, California 92117 10. PROGRAM ELEMENT NO. 1AB012: ROAP 21ADL-004 11. CONTRACT/GRANT NO. 68-02-1496 12. SPONSORING AGENCY NAME AND ADDRESS EPA, Office of Research and Development Industrial Environmental Research Laboratory Research Triangle Park, NC 27711 13. TYPE OF REPORT AND I Final; 1/77 - 8/78 O PERIOD COVERED 14. SPONSORING AGENCY CODE EPA/600/13 15. SUPPLEMENTARY NOTES IERL-RTP project officer is Dale L. Harmon, Mail Drop 61, 919/ 541-2925. 16. ABSTRACT The report gives results of a determination of collection characteristics for charged and uncharged particles in cascade impactors. Impaction collection efficiency was shown to be as much as 20 percent greater for charged particles than for uncharged particles with certain substrates at a given value of the impaction parameter Kp, using a University of Washington impactor. Collection on greased substrates remained relatively unchanged. 7. KEY WORDS AND DOCUMENT ANALYSIS DESCRIPTORS b.lDENTIFIERS/OPEN ENDED TERMS C. COS AT I Field/Group Pollution Impactors Calibrating Charged Particles Collection Dust Pollution Control Stationary Sources Cascade Impactors Particulate 13 B 131 14B 20H 11G 3. DISTRIBUTION STATEMENT Unlimited 19. SECURITY CLASS (This Reporl) Unclassified 21. NO. OF PAGES 52 20. SECURITY CLASS (Thispage) Unclassified 22. PRICE EPA Form 2220-1 (9-73) 42 ------- |