United States     Industrial Environmental Research  EPA-600/7-78-195
Environmental Protection  Laboratory          October 1978
Agency        Research Triangle Park NC 27711
Effects of Charged
Particles on Cascade
Impactor Calibrations

Interagency
Energy/Environment
R&D Program Report

-------
                RESEARCH REPORTING SERIES

Research reports of the Office of Research and Development, U.S. Environmental
Protection Agency, have been grouped into nine series. These nine broad cate-
gories were established to facilitate further development and  application of en-
vironmental technology.  Elimination of traditional grouping  was  consciously
planned to foster technology transfer and a maximum interface in related fields.
The nine series are:

      1.  Environmental  Health Effects Research
      2.  Environmental  Protection Technology
      3.  Ecological Research
      4.  Environmental  Monitoring
      5.  Socioeconomic Environmental Studies
      6.  Scientific and Technical Assessment Reports (STAR)
      7.  Interagency Energy-Environment Research and  Development
      8.  "Special" Reports
      9.  Miscellaneous Reports

This report has been assigned to the INTERAGENCY ENERGY-ENVIRONMENT
RESEARCH AND DEVELOPMENT series. Reports in this  series result from the
effort funded  under the 17-agency Federal Energy/Environment Research and
Development Program. These studies relate to EPA's mission to protect the public
health and welfare from adverse effects of pollutants associated with energy sys-
tems. The goal of the Program is to assure the rapid development of domestic
energy supplies in an environmentally-compatible manner by  providing the nec-
essary environmental  data and control technology. Investigations include analy-
ses of the transport of energy-related pollutants and their  health and ecological
effects;  assessments  of, and development of, control technologies for energy
systems; and  integrated assessments of a wide range of energy-related environ-
mental issues.
                           REVIEW NOTICE

 This report has been reviewed by the participating Federal Agencies, and approved
 for publication. Approval does not signify that the contents necessarily reflect the
 views and policies of the Government, nor does mention of trade names or commercial
 products constitute endorsement or recommendation for use.
This document is available to the public through the National Technical Informa-
tion Service, Springfield, Virginia  22161.

-------
                                            EPA-600/7-78-195

                                                   October 1978
Cascade  Brnpactor  Calibrations
                              by

             R. G. Patterson, Phillip Riersgard, and Seymour Calvert

                     Air Pollution Technology, Inc.
                   4901 Morena Boulevard, Suite 402
                     San Diego, California 92117


                       Contract No. 68-02-1496
                         ROAP 21ADL-004
                     Program Element No. 1AB012


                   EPA Project Officer: Dale L Harmon

                Industrial Environmental Research Laboratory
                  Office of Energy, Minerals, and Industry
                   Research Triangle Park, NC 27711
                           Prepared for

                U.S. ENVIRONMENTAL PROTECTION AGENCY
                   Office of Research and Development
                       Washington, DC 20460

-------
                           ABSTRACT

     Collection characteristics were determined for charged
and uncharged particles in cascade impactors.   Collection
efficiency on a wide variety of substrates was found to be
greater for charged than uncharged particles.
     This report was submitted in partial fulfillment of
Contract No. 68-02-1496 by Air Pollution Technology, Inc.
under the sponsorship of the U.S. Environmental Protection
Agency.  This report covers the period January, 1977 to
August, 1977.
                              111

-------
                           CONTENTS
                                                           Page
Abstract	   iii
Figures	     v
Tables	vii
List of Symbols	viii
Acknowledgment 	    x^
Sections :
     1.  Introduction	     1
     2.  Conclusions 	     2
     3.  Method and Experimental Apparatus 	     3
              Aerosol generation 	     3
              Charger	     5
              Cascade impactor 	     7
              Optical particle counter 	     9
              Particle charge analyzer 	    10
     4.  Experimental Results	    16
              Single stage collection	    16
              Multiple stage collection	    23
References	    41
                               IV

-------
                            FIGURES


Number                                                      Page

  1     Impactor calibration system 	   4

  2     Saturation charge level on PSL aerosol
          (dielectric constant, k = 2.55) 	   6

  3     Aerosol charger .... 	   8

  4     Radial flow aerosol charge analyzer 	  11

  5     Ideal volt-ampere characteristic for aerosol
          charge analyzer >  .  .	12

  6     Modified electrical aerosol analyzer	15

  7     Impaction characteristics with greased plate
          (0. 5 ym dia.  PSL)	17

  8     Impaction characteristics with greased foil
          (0.5 ym dia.  PSL)	18

  9     Impaction characteristics with glass fiber
          filter (0.5 ym dia.  PSL).	19

 10     Impaction characteristics with ungreased
          plate (0.5 ym dia. PSL)	20

 11     Impaction characteristics with ungreased foil
          (0.5 ym dia.  PSL)	21

 12     Impaction characteristics with Mylar substrate
          (0.5 ym dia.  PSL)	22

 13     Stage 5 impaction characteristics of greased
          plate (1.1 ym dia. PSL)	  24

 14     Stage 5 impaction characteristics of greased
          foil (1.1 ym dia.  PSL)	25

 15     Stage 5 impaction characteristics of glass
          fiber filter (1.1 ym dia. PSL)	26

-------
                         FIGURES (continued)

Number                                                      Page
 16     Stage 5 impaction characteristics on ungreased
          plate (1.1 ym dia. PSL)	27

 17     Stage 5 impaction characteristics of ungreased
          foil (1.1 ym dia. PSL) .".''. ..."	28

 18     Stage 4 impaction characteristics of greased
          plate (2.0 ym dia. PSL)	29

 19     Stage 4 impaction characteristics of greased
          foil (2.0 ym dia. PSL)	30

 20     Stage 4 impaction characteristics of glass
          fiber filter (2.0 ym dia.  PSL)	31

 21     Stage 4 impaction characteristics of ungreased
          plate (2.0 ym dia. PSL)	,   .  32

 22     Stage 4 impaction characteristics of ungreased
          foil (2.0 ym dia. PSL)	33

 23     Stage 4 impaction characteristics of Mylar
          Film (2.0 ym dia. PSL)	34

 24     Collection characteristics of greased Mylar
          substrates with stages 1 through 6
          installed (0.76 ym dia. PSL)	38

 25     Collection characteristics of glass fiber
          filter substrates with stages 1 through 6
          installed (0.76 ym dia. PSL)	39

 26     Collection characteristics for an ungreased
          impaction plate with stages 1 through 6
          installed (0.76 ym dia. PSL)	40
                               VI

-------
                            TABLES


Number                                                      Page

  1     Saturation current level 	    14

  2     Impaction characteristics for various
          substrates (0.5 ym dia. PSL)	    35

  3     Impaction characteristics for various
          substrates (1.1 ym dia. PSL)	    35

  4     Impaction characteristics for various
          substrates (2.02 ym dia.  PSL)	    36
                               VII

-------
                        LIST OF SYMBOLS
   A = area, cm2
  C' = Cunningham slip correction factor =
                 ? 0
             1 + ^p  1/257 + 0.40 exp (-1.10 d /2A)
                  P                           P
  d. = jet diameter, cm
  d  = particle physical diameter, ym
 d   = aerodynamic particle diameter, ymA
  pa
 d   = aerodynamic cut diameter
d    = cut diameter or diameter at which stage is 50!
 Pso   efficient
   e = electronic charge value, 4.8 x 10"10  esu
  E  = applied electric field strength,  kV/cm
   I = current, amps
IqAT = saturation current, amp
   k = dielectric constant for particle
  K  = inertial impaction parameter,  dimensionless
K    = inertial impaction cut parameter, K , at 501
 P50   efficiency                         P
   i = mean free path of gas molecules,  cm
   n = number density of particles, #/cm3
  n  = initial number density, #/cm3
  n  = particle charge level, elementary units
  n  = saturation charge level, elementary units
  p  = particle density, g/cm3
   s = electrode spacing, cm
   Q = volumetric flow rate, cm3/s
   q = charge on a particle, elementary  units
  yG = gas viscosity, poise, g/cm-s
 ymA = ym (g/cm3) 1/2
   V = applied voltage
   v = gas velocity, g cm/s
  v. = gas (particle)  velocity through jet,  cm/s
  Z  = electrical mobility of the particle,  cm2/volt-sec
                              Vlll

-------
                        ACKNOWLEDGMENT

     A.P.T.,  Inc.  wishes to express its appreciation for ex-
cellent technical  coordination for a very helpful assistance
in support of our  technical effort to Dr. Leslie Sparks of
the E.P.A. and Mr.  Dale Harmon,  E.P.A. Project Officer.
                              IX

-------
                            SECTION 1
                          INTRODUCTION

     In the past few years considerable emphasis has been placed
on determining the performance characteristics of particulate
control devices.  These investigations seek to establish the
collection efficiency as a function of the particle size.  To
do this requires accurate determination of the size distri-
bution of particles at the inlet and the outlet of the control
device.  Cascade impactors are routinely used in these investi-
gations for establishing the size distribution of particles
greater than 0.3  ymA  diameter.
     The particles which penetrate a particulate control device
employing electrostatic forces for collection can have a higher
level of charge than when they entered.  Other investigators,
Smith et al.  (1975) and Brink et al.  (1972),  have found that
the collection characteristics of cascade impactors can be
altered when sampling charged particles.
     This investigation was undertaken to evaluate the effect
of charged particles on cascade impactor calibrations.  The
effect of particle charge on the collection efficiency can be
expected to be a function of the charge level on the particle.
Therefore a charge level was chosen for this  study that is
equivalent to that encountered on particles in electrostatic
precipitators.

-------
                            SECTION 2
                           CONCLUSIONS

     The impaction collection efficiency was shown to be as much
as 201 greater for charged particles than Uncharged particles
with certain substrates at a given value of the impaction para-
meter  K ,  using a University of Washington Impactor.  Collection
        P
on greased  substrates remained relatively unchanged.
     The effect that charged particles will have on the  particle
size distribution measured with the cascade impactor can be de-
termined from equation (5).  This equation shows that the stage
cut diameter, d  , is related to K    in the following way:
               pc'                pso
                                                      1/2
      dpc charged = dpc uncharged    Vso   charged
                                      Pso   uncharged
    The results of this investigation show that the impaction
parameter, K   , increases by 5 to 171 when collecting charged
particles.  The actual amount depends on the particle size and
collection substrate used.  For a \1\ change in the impaction
parameter, K   , the change in the stage cut diameter, d  ,  is
            Pso                                         pc
oo,
o -a ,

-------
                           SECTION 3
               METHOD AND EXPERIMENTAL APPARATUS

     Impactor calibrations were performed with charged and
uncharged aerosols.  The method for performing the calibration
was adapted from the "Impactor Calibration Guidelines," Calvert
et al.  (1976).  Figure 1 is a schematic of the impactor cali-
bration system used.
     The procedure involved generating the test aerosol and
determining the collection efficiency as a function of the
flow rate through the cascade impactor.  The average charge
level on the test aerosol was determined for the charged par-
ticle runs.  Charge neutralization was used to assure that the
uncharged particles were electrically neutral.
AEROSOL GENERATION
     Monodisperse aerosols were produced using suspensions of
polystyrene latex (PSL)  microspheres.   Particles of 0.5, 1.1,
and 2.0 ym diameter were used for these calibrations.  This is
also the size range of most importance in fine particulate
control device evaluation.
     Useful suspensions  of PSL were made by diluting small
quantities of the original suspension with deionized water.
The PSL is diluted to a concentration sufficient to minimize
the occurrence of agglomeration.   Dilutions of the stock 10%
solutions of PSL can be  estimated from.a paper by Raabe;
however, the amount of dilution necessary depends on the speci-
fic atomizer used.  Concentrations of 0.01 to 0.2 weight per-
cent for particles of 0.5 to 2.0 pm diameter were found to be
compatible with the atomizer used.
     Drops containing PSL particles were produced from suspen-
sions with a Collison atomizer.  The atomizer is a one-hole
design operating at 260  kPa.  Number concentrations and PSL
                               3

-------
ATOMIZER
               AEROSOL  DRYING
                  SECTION
                  CHARGE
                 ANALYZER
                    OPTICAL PARTICLE
                        COUNTER
DIFFUSION BATTERY
                                               DILUTION
                                                  AIR
                                                           NEUTRALIZER
                                                 CHARGER
                                                   CASCADE
                                                   IMPACTOR
                            MIXING

                            LENGTH
                      Figure  1.   Impactor  calibartion  system.

-------
size distributions were constant throughout a run.
     The aerosol is dried by passing it through a 1.8 m section
of a 3.6 cm diameter glass tube.  The tube was mounted hori-
zontally with a layer of silica gel (-1.5 cm deep) spread
evenly along the bottom.
     Submicron aerosols less than approximately 0.1 ym diameter
were removed by passing the dried aerosol through a diffusion
battery.  Aerosol leaving the diffusion battery is mixed with
ionized air (approximately 45 &/min).   The air is ionized with
a 20 mCi, PO210 alpha emitter to reduce the excess charge on
the aerosol to the Boltzman equilibrium level.  The mixture
 passed  through  6 m  of  1.3  cm diameter  glass tubing  to provide
 adequate  residence  time  for charge  neutralization of the
 aerosol.
CHARGER
     The effect of particle charge on the collection charac-
teristics of cascade  impactors was determined with particles
having different levels of charge.  For the purposes of this
experiment the different charge levels were produced by
charging three different size aerosols to their saturation
charge level by ion bombardment.  The charge levels are com-
parable to those obtained in conventional ESP's.
     For a dielectric particle, such as PSL, field charging
theory predicts the following saturation charge level,  White
(1963) .
                               I*-I\
                   n  =
                    s
1 + 2
           (IZOO)e
CD
                   ns = 2.9 x ID'2 EQ dp2                (2)
                         (for PSL)
The saturation charge level is seen to be proportional to the
applied field strength, E , and surface area of the particle
~d 2.  Figure 2 gives the saturation charge level for field
  p
charging of particles in the size range of interest in this
study.

-------
  10,000





   5,000



   3,000
in
H
<  1,000
W
•J
w
X
u

w
1-J
CJ
H-1
H
OS
     500
     300
     100
       50
       30
       0.3   0.5
                       10 kV/cm
                            6  kV/cm
1.0
10
Figure  2.   Saturation  charge  level on PSL aerosol
            (dielectric constant,  k=2.55).

-------
     The field charger used is a modified version of the design
cited by Langer et al. (1964).  The device shown in Figure 3 consists
of a small Plexiglas box with two inlets and one outlet.  The
aerosol enters the charging region through the lower glass
tube.  The outlet is a brass tube cut at a 45-degree angle to
the  center line of the pipe.  The source of the ion flux is a
small loop of platinum wire bent slightly and positioned so as
to be equidistant from the outer edge of the tube.   A DC power
supply operating in the range of 0 •*• 12 kV was used for estab-
lishing the corona.
CASCADE IMPACTOR
     A University of Washington Mark III source test cascade
impactor was chosen for these tests.  The impactor was cali-
brated with only one jet stage installed at a time according
to the method of Calvert et al.  (1976).  In this manner, the
difference in collection efficiency between charged and un-
charged particles could be  studied.
     The inertial impaction parameter, K ,  is used to charac-
terize the collection efficiency for a given impaction stage.
The inertial impaction parameter is defined by:

                d2 C' p  v-   d 2 v.
           K  =  P     P  3 =  Pa  3  x 10-8
            P     9 ^G dj      ^G^T
Aerodynamic diameter is defined as:
           d   =d  (C'p)2xl01*, ymA
            pa    p     rp'
For the case where the stage is 50% efficient (i.e., the cut point)
equation 2 becomes:

                  d2   C' p  v.    d 2 v.
           v    _  P 5 o	P  3 _   Pc  3 -v in-8         (t>~\
           KP50 "   9 yG d/    - 9 £G d^ X 10           [5)

-------
   ACCELERATING
   GAS
   INLET
oo
   AEROSOL
   INLET
                                                   ALUMINUM
                                                   ROD
                                                   PLATINUM
                                                    WIRE
45'
                BRASS
                TUBE
                        Figure  3.  Aerosol charger.

-------
     Choosing the proper jet stage depends on the particle size
being studied and knowledge of the volumetric flow rate usually
encountered in the field.  For field operations this impactor is
normally operated in the range of 1.4 x 1CT2 -> 2.8 x 10'2 m3/min.
With limits set on the desired volumetric flow rate, the following
jet stages were chosen for the particle sizes used in this study:
Stage
4
5
6
dp
2.0
1.0
0.5
Hole
Dia (cm)
0.079
0.051
0.034
Number of
Holes
90
110
110
     A number  of  impaction  substrates are used  for  determining
 size distributions  in  the field.   The following  substrates  were
 chosen for  study  to give a  representative sample  of the  condi-
 tions encountered:
     1.   Glass fiber filter on a metal impaction plate.
     2.   Greased metal impaction plate.
     3.   Ungreased metal impaction plate.
     4.   Greased aluminum foil on metal  impaction plate.
     5.   Ungreased aluminum foil on metal  impaction plate.
     6.   Teflon film on metal impaction  plate.
     7.   Mylar film on metal impaction plate.
OPTICAL PARTICLE COUNTER
     The  number concentration of particles entering and leaving
the cascade impactor was determined with a Climet Cl 205  particle
analyzer.   The Climet device has the capability of counting all
particles  with diameters greater than a  pre-set value  (0.3, 0.5,
1.0, 3.0,  5.0,  or 10.0 vim).   Further discrimination is achieved
by using  a potentiometer to provide a continuous particle size
selection  over the range of 0.3 to 10.0  ym.
     The  particle counter is used within a selected band  of par-
ticle diameters, centered about the known  PSL diameter.  This
reduces  the effect of spurious counts resulting from fine impuri-
ties and  agglomerates.   The particle count for the larger diameter

-------
setting may be subtracted from that for the smaller diameter
setting to determine the number concentration of particles
within a desired size interval.
PARTICLE CHARGE ANALYZER
     Two methods were tried for measuring the charge level of
the particles.  An imposed field analyzer was constructed to
ascertain the electrical properties of the aerosol.  A modified
version of the design used by Hu.rd  et al. (1962) is shown in
Figure 4.  The electrical mobility of the particles entering
the device can be determined from the volt-ampere characteristics
of the analyzer as shown in Figure 5.  A particle entering the
device will either be intercepted on the current collecting
lower electrode or pass out of the system depending on the
imposed electric field.
     The trajectory of  a particle entering the system is given
by:


                      af • ZPS + *
and:
At low voltages, only a fraction of the particles are collected.
Those entering above a critical value of x, x ,  are not collected
while those entering below x  will be collected.  For a parti-
cular voltage, the current obtained from particles collected
on the lower electrode is given by:

                      I = -/ nq bEx da                   (8)
                           A
where  A = area of collecting electrode
       q = charge on a particle
       n = number concentration of particles
                              10

-------
                       (a)
(b)
                                                                  PLEXIGLAS
                                                                       AIR
    Figure  4.   Radial  flow aerosol charge analyzer
               (a)   Particle  trajectory
               (b)   Analyzer  configuration

-------
       A
   'SAT
             slope =
                          V
                           SAT
V
Figure 5.   Ideal volt-ampere characteristic for aerosol charge
           analyzer.

-------
The inlet concentration, nQ, is maintained in the region adjacent
to the collecting electrode for every position, r.  Applying this
boundary condition to equation  8 results in:
                                 1
                                 J
     |~n  q Z  Al
 I = M^-U- U                      (9)
     When the voltage is raised such that all particles entering
the system are collected on the lower plate the current becomes:

                     1 = TSAT = no 1 Q                    <10)

where, Q , is the volumetric rate of gas flow.  Combining  equations
9 and 10 results in the saturation voltage:

                    VSAT '  ^                           ^

from which the electrical mobility of the particle, Z  ,  may be
determined.
     The charge level of the particle, n  , is related to  the
electrical mobility of the particle, Z , by:
     3.7T y d  (300)  Z
n  = - E - E
 p          eC
                                                          (12)
      The expected value of the saturation current,  I ,  may be
                                                     o
determined by assuming the particles attain the saturation charge
level.   Table 1  gives the expected value of the saturation cur-
rent for particles charged  in a  6,000 V/cm  field at particle
concentrations normally  encountered  in the experimental apparatus.
                              13

-------
             TABLE 1.   SATURATION CURRENT LEVEL
Particle
Diameter
(ym)
2.0
1.1
0.5
Saturation
Charge Level
(Elem Units)
701
212
44
Particle
Cone
(#/cm3)
7.1
17.7
35.3

Flow Rate
(£pm)
0.24
0.24
0.24
Saturation
Current
(amps)
1.9 x 10'13
1.4 x lO'13
5.9 x 10'1*
     The actual saturation current value obtained was 2 x 10'11
amps.  This measurement was made before the diffusion battery
was added to the experimental apparatus and may represent the
current carried by the submicron fraction of the aerosol.  The
saturation current level was obtained at low voltages which
indicates that the majority of the charge was carried by small
particles having a high electrical mobility.
     A Model 3030 electrical aerosol analyzer (EAA)  was modified
for measuring the charge level on the particles.  Before modi-
fying the instrument, measurements of the particle charge level
were not reproducible.  This is believed to be the result of
high particle losses within the instrument.
     The EAA was modified as shown in Figure 6 with the Faraday
cup remounted on the face of the instrument.  The charged par-
ticles could then be collected in the Faraday cup and particle
losses in the remainder of the instrument were thus  avoided.
     The particle charge level can be determined from the value
of the current measured with the electrometer in the EAA and
the number concentration as measured with the optical particle
counter:
                        n
(13)
This method gave reproducible results after installing the dif-
fusion battery and was used for determining the particle charge
levels given in this report.
                              14

-------
             FARADAY  CUP
AEROSOL
 INLET
                                                                TO VACUUM PUMP
                                       10 Sipm MASS FLOW METER
                    ELECTROMETER
                 Figure 6.  Modified electrical aerosol analyzer.

-------
                           SECTION 4
                     EXPERIMENTAL RESULTS

SINGLE STAGE COLLECTION
     The collection efficiency was determined as a function of
the impaction parameter for both charged and uncharged aerosols.
Collection of charged particles in the impactor without the
impaction plate in place was found to be negligible with each
of the three jet stages used.
     The electrical field strength in the charger shown in
Figure  3  was 7,000 V/cm.  Actual charge levels on the particles
were somewhat less than the saturation charge because of the
short residence time in the charging section.  For the PSL par-
ticles used in this study the average charge level was:
       Particle Diameter        Average Charge Level
       	(ym)	      (No. of elementary units)
            2.0                           322
            1.0                           201
            0.5                            53
Sixth Stage Results
     Figures  7  through 12 are the results obtained with 0.5 ym
diameter PSL particles and the various substrates.  These are
similar to the results obtained with the other particle sizes.
In all cases collection efficiencies were found to be greater
for the charged particles than the uncharged particles.
     Impaction of charged particles on the greased substrates
was only slightly more efficient for a given value of the
impaction parameter, K , than with uncharged particles.  The
effect was more dramatic for the other substrates with efficiency
being as much as 20 percent greater for the charged particles
for a given K  value.
             P
                               16

-------
u
z:
w
t— I
u
W


o
U
W
O
u
   100
   90
   80
   70
   60
   50
   40
   30
   20
  10
           A Uncharged  Particles


           O Charged  Particles

              (Grounded  Impactor)
            •05      .10     .15      .20      .25


                         IMPACTION  PARAMETER,  K
.30
.35
     Figure  7.   Impaction  characteristics with  greased plate

                 (0.5 pro dia.  PSL) .
                                  17

-------
  100
   90
   80
   70
u  60
2
w
U
   so
E-  '
U

w  40
H-J
J
O
u
   30
   20
  10
             1       I
A Uncharged Particles


O Charged Particles
    (Grounded Impactor)
                        i       i       i        r
                                                   j__     i
            05
        10
.15
.20
.25     .30
                                                          .35
                         IMPACTION PARAMETER,  Kr
     Figure  8.  Impaction characteristics with greased  foil

                (0.5 ym dia. PSL) .


                                  18

-------
  100
   90
   80
           A Uncharged  Particles


           O Charged  Particles

              (Grounded  Impactor)
u
2
   70
   60
£  50
w

2
O
I-H


w  40
J
H-i
o
u


   30
   20
  10
     .05
Figure  9.
                   .10      .15      .20      .25

                         IMPACT I ON  PARAMETER,  K.
                                            .30
.35
                 Impaction characteristics  with glass fiber

                 filter  (0.5 ym  dia.  PSL) .
                                  19

-------
  100
   90
   80
   70
   60
w
I—I
u
w  50
O
I—I
u
   40
   30
   20
   10
A Uncharged  Particles
O Charged  Particles
   (Grounded Impactor)
            .05      .10     .15     .20     .25    .30
                         IMPACT ION PARAMETER,  K
                                               .35
      Figure 10.  Impaction characteristics with ungreased plate
                 (0.5  \im dia.  PSL) .
                                  20

-------
u
  100
   90 h~
   80 I	
   70
   60
U
I—I

£  50
w

2
O
a  40
O
U
   30 I	
   20  \—
   10
A Uncharged Particles
           O Charged Particles
              (Grounded Impactor)
            .05      .10      .15      .20    .25

                          IMPACT I ON PARAMETER, K,
                                        .30
.35
       Figure 11.  Impaction characteristics with ungreased foil

                  ( 0. 5  ym dia. PSL) .
                                  21

-------
  100
   90
   80
   70
   60
2
W
^ Uncharged Particles


O Charged  Particles
   (Grounded Impactor)
   50
2
O
t—i

H

w  40
H-l
   30
   20
   10
            .05
       .10
  .15     .20     .25

IMPACT ION PARAMETER, K
.35
      Figure 12.  Impaction characteristics with Mylar substrate

                 (0.5 ym dia. PSL).
                                  22

-------
     The impaction efficiency was less than 1001 for the PSL
particles and all the substrates tested because of particle
bounce.  This result is similar to that found by Rao (1975).
The maximum obtainable impaction efficiency was increased by
as much as  20%  for substrates other then the greased impaction
substrates.
Stage Five Results
     Figures 13 through 17 are the results obtained with the 1.1
ym diameter PSL particles and the various substrates.  Collection
of charged particles on the greased plate leveled off to an over-
all efficiency  of 15 to 201 for low values of the impaction
parameter,  K .   This  is  a  somewhat greater  efficiency than the
results obtained with the  0.5  ym diameter PSL.
     Figure 16 shows that collection of uncharged particles on
ungreased plate was greater than for charged particles.  It is
believed that the impactor was not grounded during this run.
Stage Four Results
     Figures 18 through 23 are the results obtained with the
2.0 ym diameter PSL particles and the various substrates.  These
results are similar to those obtained with the 0.5 ym diameter
PSL particles on the 6th stage.
     Tables 2 through 4  give the value of K    and the maximum
                                           P s o
impaction efficiency for the three particle sizes tested.
     The change in the impaction parameter, K   , amounted to
                                             P s o
approximately 10% for most substrates.  The effect of particle
mobility wa.s insignificant as the change in K    was similar
                                             P 5 o
for each of the PSL particle sizes tested.
MULTIPLE STAGE COLLECTION
     Collection efficiencies were determined as a function of
the impaction parameter for both charged and uncharged aero-
sols.   Stages 1 through 6 were installed in the cascade im-
pactor for these tests.   The electrical field strength in the
charger shown in Figure 3 was 7,000 V/cm.
                                23

-------
  100
   90
   80
   70
   60
u
2'
W
k- I
u
w
   50
H
U
w  40
O
U
   30
   20
   10
    .05
                           1        I
 A  UNCHARGED PARTICLES

 O  CHARGED PARTICLES
    (Grounded Impactor)
.10    .  .15     .20      .25
      IMPACTION PARAMETER, K
                                        J	L
.30
.35
      Figure  13.   Stage  5  impaction  characteristics of greased
                  plate  (1.1  ym  dia.  PSL).
                              24

-------
  100
   90
   80
   70
   60
u
2
W
W
   50
o
t—I
H

w  40
O
u
   30
   20
   10
    ,05
 A  UNCHARGED PARTICLES

 O  CHARGED PARTICLES
    (Grounded Impactor)
.10     '  .15     .20      .25
      IMPACTION PARAMETER, K
.30
.35
    Figure 14.  Stage 5 impaction characteristics of greased
                foil (1.1 vim dia. PSL) .
                             25

-------
  100
   90
   80
   70
   60
W
   50
w  40
i— i
-j
o
u
   30
   20
   10
    ,05
A UNCHARGED PARTICLES

O CHARGED PARTICLES
   (Grounded Impactor)

.10      .15     .20      .25
      IMPACTION PARAMETER, K
                                  .30
.35
     Figure 15.  Stage 5 impaction characteristics of glass
                 fiber filter (1.1 ym dia. PSL).
                             26

-------
  100
   90
   80
   70
   60
u
2:
w
i—i
u
t—I
fi<
u<
w
50
H
U
w  40


o
u
   30
   20
   10
 .05
           A  UNCHARGED PARTICLES

           O  CHARGED PARTICLES

               (Grounded Impactor)
             ,10      .15      .20       .25

                   IMP ACTION PARAMETER,  K
.30
.35
    Figure 16.  Stage 5 impaction characteristics on ungreased

                plate (1.1 ym dia. PSL).
                             27

-------
  100
   90
   80
   70
>
u
12;
w
   60
tin
£.. 50
w '
o
i— i
H
U
w  40
>— i
,-j -
o
u
   30
   20
   10
A UNCHARGED PARTICLES


O CHARGED PARTICLES

    (Grounded Impactor)
                cr
                                  o
    ,05    .  .10   •   -.15   -   .20       .25

                   IMPACTION  PARAMETER,  K^
                                   .-30
.35
     Figure  17.   Stage  5  impaction  characteristics  of ungreased

                  foil  (1.1  pm  dia.  PSL).
                              28

-------
  100
   90
   80
   70
   60
u
2
W
PL,

E  50
w
u
w  40


o
u
   30
   20
   10
    .05
 T
T
T
 A UNCHARGED PARTICLES


 O CHARGED PARTICLES

    (Grounded Impactor)
.10       .15     .20      .25

      IMPACTION PARAMETER, K
                          .30
                         .35
   Figure 18. Stage 4 impaction characteristics of greased

              plate (2.0 ym dia. PSL).
                             29

-------
  100
   90
   80
   70
2
W
l-H
U
W

?s
o
i— I
H
U
O
u
   50
   40
   30
   20
   10
    .05
 A  UNCHARGED PARTICLES

 O  CHARGED PARTICLES

    (Grounded Impactor)
.10      .15    ',.20.     ..25
      IMPACTION PARAMETER, K
.30
.35
   Figure 19.  Stage 4 impaction characteristics of greased

               foil (2.0 ym dia. PSL).

                             30

-------
  100
   90
   80
   70
   60
w
V-H
u
O
   50
H
U
w  40
I—)
   30
   20
   10
    .05
 A  UNCHARGED PARTICLES

 O  CHARGED PARTICLES
    (Grounded Impactor)
.10      .15     .20      .25
      IMPACTION PARAMETER, K
.30
.35
   Figure 20.  Stage 4 impaction characteristics of. glass
              fiber filter (2.0ym  dia.  PSL).

                             31

-------
  100
   90
   80
   70
   60
u
2
w
I—I
u
t—I
p-l
HH
W
50
O

H

w  40
   30
   20
   10
    .05
           A UNCHARGED. PARTICLES

           O CHARGED PARTICLES
               (Grounded Impactor)
                       I
.10      .15     .20      .25
      IMPACTION PARAMETER, K
                                              .30
.35
    Figure 21.  Stage 4 impacticn characteristics of ungreased
                plate (2.0 ym dia. PSL).
                             32

-------
  100
   90
   80
   70
   60
50
u
z
w
I—I
u
t—I
HH
P-.
W

2
o
1—1
H
S  40
   30
   20
   10
    .05

                    T
T
           A UNCHARGED  PARTICLES

           O CHARGED  PARTICLES
               (Grounded  Impactor)
                               i
          .10      .15     .20       .25
                IMPACTION PARAMETER, K
                 .30
.35
    Figure 22.  Stage 4 impaction characteristics of ungreased
                foil (2.0 ym dia. PSL).
                             33

-------
  100
   90
   80.
   70
   60
W
P-l
P-<
W
   50
H
U
S  40
   30
   20
   10
    .05
              A UNCHARGED  PARTICLES

              O CHARGED  PARTICLES
                  (Grounded  Impactor)
                       I
             ,10      .15      .20       .25
                   IMPACTION PARAMETER,  K
                                                    A  "- —
.30
.35
    Figure 23.  Stage 4 impaction characteristics of Mylar
                film (2.0 vim dia. PSL) .
                             34

-------
        TABLE 2.  IMPACTION CHARACTERISTICS FOR

                  VARIOUS SUBSTRATES (0.5 ym dia.  PSL)
    Substrate

Greased Plate

Greased Foil

Glass Fiber Filter

Ungreased Plate

Ungreased Foil

Mylar
                            K
p
Charged
0.19
0.19
0.18
0.19
0.20
0.21(1)
50
Uncharged
0.20
0.20
0.21
0.22(1)
0.22
0.22(1)
Maximum Collection
    Efficiency,^
Charged

   74

   80

   70

   60

   53

   48
Uncharged

    74

    80

    58

    42

    30

    27
        TABLE 3.  IMPACTION CHARACTERISTICS FOR

                  VARIOUS SUBSTRATES (1.1 ym dia.  PSL)
    Substrate

Greased Plate

Greased Foil

Glass Fiber Filter

Ungreased Plate

Ungreased Foil
                            K
P
Charged
0.25
0. 22
0.21
0.21
0.23(1)
50
Uncharged
0.27
0.24
0.22
0.24
0.24(1)
Maximum Collection
    Efficiency? %

Charged   Uncharged
   63

   70

   47
    55

    35
(1)  Estimated by extrapolating the portion of the curve having

     a strong, positive slope.
                               35

-------
          TABLE 4.
    Substrate

Greased Plate

Greased Foil

Glass Fiber Filter

Ungreased Plate

Ungreased Foil

Mylar Film
IMPACTION CHARACTERISTICS FOR
VARIOUS SUBSTRATES  (2.02  ym dia. PSL)
                            K
                        Maximum Collection
              	     	Efficiency %

Charged   Uncharged    Charged   Uncharged
                             Pso
   0.20

   0.19

   0.18

   0.19

   0.20

   0.20
0.22

0.22

0.20

0.21

0.21

0.22
90

90

78

72

68

68
90

90

66

61

51

56
                               36

-------
     Figure 24 shows the results with a greased Mylar substrate.
This figure is similar to Figures 7, 8, 13, 14, 18, and 19 which
are for collection on various greased substrates with only one
impaction stage.  The collection efficiency for a given flow
rate is somewhat greater in Figure 24 than is shown in the
other figures.  This increased collection efficiency may be
attributed to particle collection on the upper stages of the
cascade impactor.
     The collection characteristics for glass fiber filters is
shown in Figure 25.  This figure is similar to Figures  9,  15,
and 20 which were obtained with single stages.  This indicates
that collection of charged particles with glass fiber filters
is minimal on the upper stages.
     An ungreased plate was used as the collection substrate
for the data shown in Figure 26.  The curves for charged and
uncharged particles are quite similar to the ones found in
Figures 10, 11, 16, 17, 21,  and 22 for other ungreased sub-
strates.  Again this indicates that the collection of the
charged particles on the upper stages of the cascade impactor
is minimal.
                               37

-------
  100
   90
  80
  70
_.    A  UNCHARGED
w
I-H
U
I— I
UH

^
w

Z
O
  4°
  30
  20
   .00
            O
          CHARGED
          (Grounded Impactor)
10    .15    .20     .25

   IMPACTION PARAMETER, K

       (SIXTH STAGE)
                                          .30
                                                       .35
.40
      Figure  24.   Collection characteristics  of greased Mylar

                  substrates with stages  1  through 6 installed
                  (0.76 urn dia.  PSL) /
                                  38

-------
 100
  90
  80
  70
  60
fi,
w 50
O
K- 1
—    A  UNCHARGED

      Q  CHARGED
          (Grounded Impactor)
O
O
  30
  20
  10 —
   .00    .05
              10    .15     .20      .25

                 IMPACTION  PARAMETER, K
                     (SIXTH STAGE)      T
.30
.35
.40
    Figure 2 5.
           Collection characteristics  of glass fiber filter
           substrates with stages 1  through 6  installed
           (0.76 pm dia.  PSL).
                                  39

-------
100
             CHARGED
             (Grounded  Impactor)
  .00     .05
 10     .15     .20      .2-5

    IMPACTION  PARAMETER, K
        (SIXTH STAGE)    *
     Figure 26.
Collection characteristics for an ungreased
impaction plate with stages 1 through 6 in-
stalled (0.76 ym dia.  PSL).
                                40

-------
                           REFERENCES
Brink, J.A., E.D. Kennedy, and H.S.  Yu.   Particle Size Measure-
     ments with Cascade Impactors.   65th Annual AICHE Meeting,
     New York, NY, 1972.

Calvert, S., C. Lake, and R. Parker.  Cascade Impactor Cali-
     bration Guidelines.  EPA 600/2-76-118, 1976.

Hurd, F.K., and J.C. Mullins.  Aerosol Size Distribution from
     Ion Mobility.  J. Colloid Sci.  17_ 91-100, 1962.

Langer, G., J. Pierrard, and G.  Yamate.   Further Development
     of an Electrostatic Classifier  for  Submicron Airborne
     Particles.  Intern. J. Air Water Poll., 8^ 167-176, 1964.

Raabe, O.G.  Generation and Characterization of Aerosols.  From
     Inhalation Carcinogenesis,  Proc. of the Biology Division,
     Oak Ridge Nat. Laboratory Conf., Gatlinburg, Tennessee,
     October 8-11, 1969.

Rao, A.  An Experimental Study of Inertial Impactors.  Particle
     Technology Laboratory, Publication  No. 269, University of
     Minn., 1975.

Smith, W.B., K.M. Gushing, G.E.  Lacey, and J.D. McCain.  Par-
     ticulate Sizing Techniques for  Control Device Evaluation.
     EPA 650/2-74-102-a, 1975.

White, H.  Industrial Electrostatic  Precipitation.  Addition-
     Wesley, Reading, Mass., 1963.
                                41

-------
                                 TECHNICAL REPORT DATA
                          (Please read Intimctions on the reverse before completing)
 1. REPORT NO.
 EPA-600/7-78-195
                            2.
                                                        3. RECIPIENT'S ACCESSION NO.
4. TITLE AND SUBTITLE
 Effects of Charged Particles on Cascade Impactor
  Calibrations
             5. REPORT DATE
              October 1978
             6. PERFORMING ORGANIZATION CODE
7. AUTHOR(S)
          R. G.  Patterson, Philip Riersgard, and
           Seymour Calvert
                                                        8. PERFORMING ORGANIZATION REPORT NO.
9. PERFORMING ORGANIZATION NAME AND ADDRESS
 Air Pollution Technology, Inc.
 4901 Morena Boulevard, Suite 402
 San Diego, California 92117
             10. PROGRAM ELEMENT NO.
             1AB012: ROAP 21ADL-004
             11. CONTRACT/GRANT NO.

             68-02-1496
 12. SPONSORING AGENCY NAME AND ADDRESS
 EPA, Office of Research and Development
 Industrial Environmental Research Laboratory
 Research Triangle Park, NC 27711
             13. TYPE OF REPORT AND I
             Final; 1/77 - 8/78
                             O PERIOD COVERED
             14. SPONSORING AGENCY CODE
              EPA/600/13
 15. SUPPLEMENTARY NOTES IERL-RTP project officer is Dale L. Harmon,  Mail Drop 61, 919/
 541-2925.
 16. ABSTRACT
           The report gives results of a determination of collection characteristics
 for charged and uncharged particles in cascade impactors. Impaction collection
 efficiency was shown to be as much as 20 percent greater for charged particles
 than for uncharged particles with certain substrates at a given value of  the impaction
 parameter Kp, using a University of Washington impactor. Collection on greased
 substrates remained relatively unchanged.
 7.
                              KEY WORDS AND DOCUMENT ANALYSIS
                 DESCRIPTORS
b.lDENTIFIERS/OPEN ENDED TERMS  C.  COS AT I Field/Group
 Pollution
 Impactors
 Calibrating
 Charged Particles
 Collection
 Dust
 Pollution Control
 Stationary Sources
 Cascade Impactors
 Particulate
13 B
131
14B
20H

11G
 3. DISTRIBUTION STATEMENT

 Unlimited
19. SECURITY CLASS (This Reporl)
Unclassified
21. NO. OF PAGES

       52
20. SECURITY CLASS (Thispage)
Unclassified
                         22. PRICE
EPA Form 2220-1 (9-73)
                                          42

-------