United States
Environmental Protection
Agency
Industrial Environmental Research
Laboratory
Cincinnati OH 45268
EPA BOO 7 78 232
December 1978
Research and Development
Source Emission
Tests at the
Baltimore
Demonstration
Pyrolysis Facility

Interagency
Energy/Environment
R&D  Program
Report

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                RESEARCH REPORTING SERIES

Research reports of the Office of Research and Development, U.S. Environmental
Protection Agency, have been grouped into nine series. These nine broad cate-
gories were established to facilitate further development and application of en-
vironmental technology. Elimination of traditional  grouping was consciously
planned to foster technology transfer and a maximum interface in related fields.
The nine series are:

      1   Environmental Health Effects Research
      2.  Environmental Protection Technology
      3.  Ecological Research
      4   Environmental Monitoring
      5   Socioeconomic Environmental  Studies
      6   Scientific and Technical Assessment Reports (STAR)
      7   Interagency Energy-Environment Research and Development
     8.  "Special" Reports
     9.  Miscellaneous Reports

This report has been assigned to the INTERAGENCY ENERGY-ENVIRONMENT
RESEARCH AND DEVELOPMENT series. Reports in this series result from the
effort funded under the  17-agency Federal Energy/Environment Research and
Development Program. These studies relate to EPA's mission to protect the public
health and welfare from adverse effects of pollutants associated with energy sys-
tems.  The goal of the Program is to assure the rapid  development of domestic
energy supplies in an environmentally-compatible manner by providing the nec-
essary environmental data and control technology. Investigations include analy-
ses of the transport of energy-related pollutants and their health and ecological
effects;  assessments of, and  development of, control technologies for energy
systems; and integrated assessments of a wide range of energy-related environ-
mental issues.
This document is available to the public through the National Technical Informa-
tion Service, Springfield, Virginia 22161.

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                                             EPA-600/7-78-232
                                             December 1978
            SOURCE EMISSION TESTS
       AT THE BALTIMORE DEMONSTRATION
             PYROLYSIS FACILITY
                      by

              John L. Haslbeck
               Billy C. McCoy
                     TRW
            800 Foil in Lane, S. E.
           Vienna, Virginia 22180
           Contract No. 68-01-2988
               Project Officer

             W. W. Liberick, Jr.
Energy Systems Environmental Control Division
Industrial Environmental Research Laboratory
           Cincinnati, Ohio 45268
INDUSTRIAL ENVIRONMENTAL RESEARCH LABORATORY
     OFFICE OF RESEARCH AND DEVELOPMENT
    U.S.  ENVIRONMENTAL PROTECTION AGENCY
           CINCINNATI, OHIO 45268

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                                  DISCLAIMER

     This report has been reviewed by the Industrial Environmental Research
Laboratory, Cincinnati, U.S. Environmental Protection Agency, and approved for
publication.  Approval does not signify that the contents necessarily reflect
the views and policies of the U.S. Environmental Protection Agency, nor does
mention of trade names or commercial products constitute endorsement or
recommendation for use.

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                                  FOREWORD

     When energy and material resources are extracted, processed, converted,
and used, the related pollutional impacts on our environment and even on our
health often require that new and increasingly more efficient pollution con-
trol methods be used.  The Industrial Environmental Research Laboratory-
Cincinnati (lERL-Ci) assists in developing and demonstrating new and improved
methodologies that will meet these needs both efficiently and economically.

     This report describes the results of a comprehensive field test program
designed to characterize air emissions from the Baltimore Maryland demonstra-
tion pyrolysis plant.    The results of this study will be useful to design
appropriate pollution control equipment for this and similar waste-as-fuel
plants.  Requests for further information concerning air emissions from waste-
as-fuel systems should be directed to the Fuels Technology Branch, lERL-Ci.
                                   David  G.  Stephan
                                       Director
                     Industrial  Environmental  Research  Laboratory
                                      Cincinnati
                                      iii

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                                   ABSTRACT


     TRW was retained by EPA/IERL Cincinnati in May of 1976 to conduct source
emission tests at a solid waste treatment plant in Baltimore, Maryland.  The
plant is designed to recover low-grade fossil fuel from non-toxic solid waste
by the use of a process known as pyrolysis.  When plant construction was
completed in January, 1975, it was determined that the pollutant control equip-
ment did not meet particulate emission standards.  A permit was issued to
operate out of compliance, while various modifications were implemented to
reduce emissions.  When this permit expired in January, 1976, its renewal was
contingent upon a comprehensive test program designed to quantify the extent
of the pollution and evaluate the environmental impact of a newly proposed
control system on air quality in the surrounding area.

     The emission tests were conducted at two locations, one at the inlet and
one at the outlet of the particulate scrubber.  The test program was designed
to measure the following flue gas parameters:  particulate; S02/S03;NOX; HC1;
HF; total hydrocarbons; hydrocarbon compounds exceeding 1% of the total hydro-
carbon value, but not more than 20; and trace metals.

     Average grain-loading for the series of three tests at the outlet location
was 0.255 grains per dry standard cubic foot of stack gas.  The average concen-
trations of S02 and $03 at the scrubber outlet were 10 ppm and 8 ppm, respec-
tively.  Measurements of S02/S03 in and out of the scrubber show that approxi-
mately 93% of the S02 and a negligible amount of $03 was removed by the
scrubber.  Average concentration of NOX in the flue gas was 4 ppm at the inlet
and 5 ppm at the outlet.  These results are somewhat suspect in that the amount
of NOX collected is close to the lower limit of precision inherent in the
method.

     One sampling train was used to measure both hydrocarbons and trace ele-
ments at each location.  Hydrocarbons were extracted and subsequently analyzed
by gas chromatography in two fractions.  Samples of fly ash collected on 4 inch
filters were taken for spark-source, mass spectrometric elemental analysis.
High concentrations of the metals iron, zinc, tin, and lead were found in the
particulate samples taken at each location.

     Atmospheric diffusion models were employed to assess the environmental
impact of both the existing plant configuration and the proposed pollution
control system.  The proposed system consists of an electro-static precipita-
tor exhausting to a 220 ft. stack.  Results of this analysis indicate that the
proposed pollution control system represents a considerable improvement over
the existing system, particularly in the sense that it should completely
eliminate the downwash problem, which currently contributes to high levels of
particulate in the area surrounding the pyrolysis facility.

                                      iv

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                                    CONTENTS



Foreword	iii

Abstract	iv

Figures	vi

Tables	vi


     1.  Introduction  	    1

     2.  Discussion of Results 	    3

     3.  Sampling Equipment and Methodology  	   15

     4.  Analytical Procedures 	   19

     5.  Dispersion Analysis 	   21


Appendices

     A.  Raw Test Data	32

     B.  Detailed Dispersion Modeling Results  	   66

     C.  Aerodynamic Downwash Analysis for Baltimore
         City Pyrolysis Plant	78

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                                     Figures
Number                                                                    Page
   1       Schematic Diagram of Sampling Sites 	  2
   2       Hydrocarbon/Trace Element Sampling Train  	  9
   3       Particulate Sampling Train  	 16
   4       S02/S03 Sampling Train  	 17
                                     Tables
Number                                                                    Page
   1       Plant Operating Data  	  4
   2       Particulate Results, Scrubber Outlet  	  5
   3       Gas Sampling Results, Scrubber Inlet  	  7
   4       Gas Sampling Results, Scrubber Outlet 	  8
   5       Results of Hydrocarbon Analysis 	 10
   6       Results of SSMS Analyses of Filters	12
   7       Stack Parameters Used for Dispersion Analysis 	 24
   8       Meteorological Parameters Used for Dispersion Analysis  .... 25
   9       Maximum One-Hour Ground Level Pollutant Concentrations
           at the Critical Wind Speed	27
  10       Downwind Pollutant Concentrations at Various Distances -
           Existing Source Configuration 	 29
  11       Downwind Pollutant Concentrations at Various Distances -
           Proposed Source Configuration 	 30
                                       VI

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                                   SECTION I
                                 INTRODUCTION

     TRW Environmental Engineering, a division of Energy Systems Group, was
retained by EPA/IERL Cincinnati, Fuels Technology Branch, to conduct source
emission tests at a solid waste treatment plant in Baltimore, Maryland.  This
plant is a demonstration unit based upon Monsanto1s Landgard system, a process
whereby non-toxic solid waste is subjected to pyrolysis in order to produce a
fuel capable of generating steam energy.
     The emission tests were conducted at a location directly downstream from
the pyrolysis vessel known in the plant as the boiler discharge duct, and at a
location on the outlet side of the particulate scrubber known as the C-8 duct
(see Figure 1).  For the purpose of simplification, these locations will here-
after be referred to as the inlet and outlet of the particulate scrubber,
respectively.  Emission tests were conducted to determine concentrations of
the following constituents in the flue gas:  particulates; S02/S03; HC1; HF;
total hydrocarbons; hydrocarbon compounds exceeding 1% of the reported total
hydrocarbon value, but not more than 20; antimony and compounds; arsenic and
compounds; cadmium and compounds; lead and zinc chromates; iron oxide; lead;
molybdenum; nickel compounds; selenium compounds; rhodium; soluble salts; tin
oxide; tungsten and compounds; vanadium oxide; zirconium compounds; and mercu-
ry.  With the exception of particulate which was measured only at the outlet,
all of the preceding flue gas constituents were measured at each location.
After numerous delays in the test program due to plant malfunctions, the
actual field testing was begun on November 15, 1976.  Sampling for particu-
late, SO , NOV, HC1, HF, and total acidity was completed on November 17, 1976.
        X    X
After an additional delay in plant operation, samples of hydrocarbons and
trace elements in the flue gas were collected on December 10, 1976.

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PYROLYSIS





I
O








SCRUBBER



GAS SAMPLING
PORT

\
\
E •
O




/-" "^ /*" "^
1 FAN ) I FAN J
x^< ^"^
/ CONDENSERf )
FAN y STACKS \ FAN '
v^ -X 	 "^
/ \ / \
| FAN » ' FAN .
BOILER DISCHARGE C-8
SAMPLING PORT DUCT Fiow .-„ oi-mnsnhp™
                                                        is 140,000 ACFM per
                                                        fan based on estimates
                                                        by Dave Sussmao OSW-EPA
                                      A   	   B
                                     DIAMETER  8 FEET
                                         C-8 DUCT
Figure 1.  Schematic diagram of sampling sites.

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                                  SECTION  II
                             DISCUSSION OF RESULTS

     The entire test program progressed smoothly with no significant problems
encountered in the collection of samples.  The sampling and analytical method-
ology employed in this test program  is described in detail in the following
two sections of this report.  Operation of the pyrolysis plant was fairly con-
stant throughout the test period, and, hence, the results are intended to
reflect the composition of the flue  gas under steady state conditions.  A
summary of plant operation during the test periods is presented  (Table 1).
     All samples in this report are  designated by a three-letter code followed
by a number indicating the order in  which  the sample was taken.  For example:
         PLANT             SAMPLE TYPE        LOCATION       SAMPLE *
     (-P=PYROLYSIS)       (P=PARTICULATE,       (E=EXHAUST,     (FIRST IN
                         S=SULFUR OXIDES,     I=INLET)       SAMPLE
                         ETC.)                               SERIES)
     Flue gas particulate was measured only at the outlet of the particulate
scrubber.  A complete listing of particulate  results is presented (Table 2).
Average grain-loading for the series of three tests was 0.410 g/dscm (0.179
gr/dscf).  The pyrolysis unit is considered to be a solid waste incinerator.
Emission rates for this type of unit are typically adjusted to 12°: C02 to
negate any air inleakage between the incinerator and the point at which gas is
discharged to the atmosphere.  Average grain-loading for the three tests
adjusted to 12% C02 is 0.584 g/dscm (0.255 gr/dscf).  Particulate emissions
during the first test were approximately 30%  higher than the other two.  How-
ever, when the emission rates are corrected to 12% C02, this degree of differ-
ence becomes less acute, and the results are  fairly consistent considering the
accuracy of the method.
                                       3

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TABLE 1.  PLANT OPERATING DATA
DATE
TIME
PLANT OPERATING
CONDITIONS
THROUGHPUT
(TONS/HR)
TEMPERATURES (°F)
KILN FEED END
KILN FIRE END
GAS PURIFIER
BOILER INLET
(81)
BOILER INLET
(B2)
BOILER OUTLET
ID FAN INLET
ID FAN OUTLET
KILN (RPM)
SCRUBBER FLOW
(GPM)
SCRUBBER OUTLET
(PH)
ID FAN, DAMPER
SFTTING (*.-)
ID FAN, AMPS
REMARKS

11/15/76
1500 1600 1700


30 30 30

1650 1650 1620
1700 1680 1650
2560 2550 2660
1780 1750 1920
1600 1600 1780
610 640 680
142 141 151
143 141 150
0.75 0.75 0.75
9Ann 9finn ?finn

67 fi A fi fi

20 20 20

135 135 135
STEADY OPERATION; BLEW
BOILER TUBES AT 1430
11/16/76
1100 1200 1300 1400 1500 1600


31 31 31 31 31 31

1630 1640 1690 1580 1500 ' 1720
1550 1500 1500 1550 1600 1550
2570 2650 2460 2460 2350 2550
1700 1720 1670 1700 1630 1720
1560 1600 1530 1580 1520 1600
590 600 600 600 600 500
146 148 147 147 147 146
148 148 148 148 147 147
0.75 0.75 0.75 1.0 0.75 0.75
9?nn ?7nn 9?nn 	 -- 	

5fi fifi fi Q 7? 7 ? 7fl

20 25 20 25 28 24

150 150 150 175 180 165
1140 - C5 FAN ON
1505 - RAM JAM
12/10/76
1100 1200 1300 1400 1 BOO 1600


20 25 23 25 35 3*

1530 1510 1480 1490 1360 1420
2080 2050 2100 2050 2050 1850
2650 2600 2640 2510 2500 2540
1500 1560 1540 1470 1600 1400
1410 1490 1480 1500 1660 1520
490 520 520 520 520 520
140 144 143 144 144 144
141 146 145 146 145 146
0.75 0.75 0.75 0.75 0.75 0.75
?inn ?inn ?inn ?inn ?inn 7inn

	 	 	 	 7 c c c

22 20 20 22 25 22

135 145 140 145 165 163
1 SCRUBBER PUMP INOPERATIVE
BLEW BOILER TUBES PRIOR TO TEST

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TABLE 2.  PARTICULATE RESULTS, SCRUBBER OUTLET
RUN NUMBER
DATE
TEST TIME (24 HOUR CLOCK)
PLANT THROUGHPUT (TONS/HR)
FLUE GAS VOLUME (SCFM-Dry)
PERCENT MOISTURE
PERCENT C02
PARTICULATE EMISSIONS (gr/scf)
PARTICULATE EMISSIONS (Ib/hr)
PARTICULATE EMISSIONS (gr/scf)
(CORRECTED TO 12% C02)
PERCENT ISOKINETIC
PPE-1
11/15/76
1540-1700
30
113,868
12.3
9.5
0.213
208.1
0.297
90
PPE-2
11/16/76 -
1120-1240
31
90,321
15.3
9.5
0.163
126.0
0.227
97
PPE-3
11/16/76
1440-1555
31
92,623
13.0
8.0
0.160
127.3
0.241
95

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     The average concentrations of SCL and S03 for the series of three tests
at the inlet of the participate scrubber were 149 ppm and 10 ppm, respectively.
Average SO- concentration at the outlet location was 10 ppm, representing
approximately 93% removal of SOp in the scrubber.  Virtually no S03 was
removed in the scrubber.   The average concentration of SO-^ at the scrubber
outlet was 8 ppm.   Results of individual tests at the same location were
reproducible well  within  the analytical precision of the method used.
     Grab samples  of flue gas at each location were taken and analyzed for
nitrogen oxides.  Average concentration of NO  was 4.1 ppm at the inlet loca-
                                             /\
tion, and 5.0 ppm at the  outlet.  An average of three NO  samples was taken
                                                        /\
for each test series.   Agreement among these results was fairly good, consider-
ing that the amount of NO  collected was close to the lower limit of precision
                         7\
in the method.
     Samples of flue gas  at each location were slowly bubbled through dilute
alkali to capture  the halogens, F  and Cl~, and measure total acidity.  The
average concentration of  chloride ion at the scrubber inlet was measured at
762 ppm.   Chloride concentration at the outlet location averaged 68 ppm, show-
ing a significant  reduction in chloride across the scrubber.  Fluoride concen-
tration averaged 5.2 ppm  inlet and 0.6 ppm outlet.  Only two samples were
found to be acidic, PGI-1 and PGI-2, therefore only two results for total
acidity are reported.
     Analytical results for all gaseous samples taken (SO , NO , F~, Cl~, and
                                                         /\    /\
total acid) are presented (Tables 3 and 4).
     Two integrated gas samples, one at each location, were taken in Tedlar
bans for subsequent C-j-Cg hydrocarbon analysis.  Samples of flue gas to be
analyzed for Cy-C-^ hydrocarbons were collected in a sorbent trap containing
XAD-2 polymer resin (see  diagram of sampling train, Figure 2).  Gaseous samples
had to be taken for the low molecular weight hydrocarbons since these compounds
are typically too  volatile to be completely captured in the sorbent trap.
Results of hydrocarbon analyses are presented (Table 5).  C-j-Cg hydrocarbons
are given in terms of milligrams of n-alkanes, as butane, per cubic meter of
sample gas.  C--C..- hydrocarbons were extracted in pentane from the sorbent
trap and reported  as micrograms of n-alkane, as decane, per milliliter of
extract.   To obtain the total amount of each hydrocarbon in the sample, this

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TABLE 3.  GAS SAMPLING RESULTS, SCRUBBER INLET

Sulfur Oxides
Sample #
Date
Time
Sample Volume (SCFD)
S02 (PPM)
S03 (PPM)
Nitrogen Oxides
Sample #
Date
Time
NOx (PPM)
Total Acids
Sample #
Date
Time
pH
Cl~ (PPM)
F" (PPM)
Acidity (mg/1 CaC03)
Test #1

PSI-1
11/15/76
1535-1635
43.7
171
11

PNI-1 PNI-2
-•-11/15/76 — *
1600 1615
18.9 1.3

PGI-1
11/15/76
1548-1618
3.6
445
7.6
63.5
Test #2

PSI-2
11/16/76
1115-1215
35.5
157
11

PNI-3 PNI-4 PNI-5 PNI-6
* 11 /lfi/7fi »-
^ 	 1 1 / 1 O/ /O 	 ^
1152 1222 1245 1250
8.5 0.5 0.5 0.5

PGI-2
11/16/76
1118-1148
2.4
590
4.8
293.3
Test #3

PSI-3
11/16/76
1450-1550
48.4
120
7

PNI-7 PNI-8 PNI-9
< 1 1 /lfi/7fi >
* 1 1 / 1 O/ / O *
1450 1430 1625
0.3 5.3 2.5

PGI-3
11/16/76
1459-1529
7.2
1250
3.3
Basic

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                                   TABLE  4.   GAS  SAMPLING RESULTS,  SCRUBBER OUTLET

Sulfur Oxides
Sample #
Date
Time
Sample Volume (SCFD)
S02 (PPM)
S03 (PPM)
Nitrogen Oxides
Sample #
Date
Time
NOx (PPM)
Total Adds
Sample #
Date
Time
PH
Cl" (PPM)
F" (PPM)
Acidity (mg/1 CaCOg)
Test #1

PSE-1
11/15/76
1537-1637
38.1
8
9

PNE-1 PNE-2
«-l 1/1 5/76— •>
1540 1620
10.8 3.9

PGE-1
11/15/76
1614-1644
8.0
33
0.3
Basic
Test #2

PSE-2
11/16/76
1113-1213
36.1
15
8

PNE-3 PNE-4 PNE-5 PNE-6
< 11/1fi/7fi >

1138 1215 1230 1255
7.9 1.4 2.7 8.4

PGE-2
11/16/76
1232-1302
7.7
32
0.2
Basic
Test #3

PSE-3
11/16/76
1452-1552
37.0
7
7

PNE-7 PNE-8 PNE-9
1 11/1C/7C ,

1456 1536 1610
2.5 5.6 2.3

PGE-3
11/16/76
1605-1635
7.8
140
1.2
Basic
CD

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vo
                        INCINERATOR
                        WALL
                                 HEATED AREA
                    QUARTZ
                    LINER
                           /
V
 THERMOMETERS
   ORIFICE
                                                 4 INCH
                                                 FILTER
                                                 HOLDER
                                  SOLID
                                  SORBENT
                                  TRAP
GAS
SAMPLE
VALVE
                                                  THERMOMETER
                                                                                    CHECK
                                                                                    VALVE
                                                                                 ICE
                                                                                 BATH
                                                         BY-PASS
                                                         VALVE   IMPINGERS     VACUUM
                                                                 (MAXIMUM SIX) GAUGE
                                                                        MAIN
                                                                        VALVE
                                                                 \
                                              DRY TEST METER     AIR-TIGHT
                                                                PUMP
                           Figure 2.  Hydrocarbon/trace element sampling train.

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               TABLE  5.  RESULTS OF HYDROCARBON ANALYSIS
                           Cl - C6 ANALYSIS
SAMPLE # DATE TIME
PPIN-1 11/17/76 1130-
1215
PPEX-1 11/17/76 1215-
1725
CONCENTRATION (mg/m3) n-ALKANES,
CALCULATED AS BUTANE
Cl
85
13
C2
<0.6
<0.6
C3
833
234
C4
1634
564
C5
<0.6
<0.6
C6
682
584
                           C7 - C12 ANALYSIS
SAMPLE # DATE TIME
PPIN-1 11/17/76 1210-
1640
PPEX-1 11/17/76 1215-
1725
BLANK
CONCENTRATION (yg/ml)*,
CALCULATED AS n-DECANE
C7
37
<1.8
<1.8
C8
29
<1.8
<1.8
C9
<1.8
<1.8
<1.8
CIO
<1.8
<1.8
<1.8
cn
<1.8
<1.8
40
C12
<1.8
<1.8
15
*MULTIPLY BY 200 (SIZE OF EXTRACT) TO OBTAIN TOTAL yg IN SAMPLE.
                                    10

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concentration must be multiplied by the amount of sample extracted, 200 ml.
The sample blank showed abnormally high amounts of C-,-, and C-,? hydrocarbons.
Though the exact cause of these peaks in the blank are unknown, possible
explanations are:  (a) contamination of blank during preparation and (b) con-
taminated syringe.  Owing to time pressure, the analysis could not be repeated.
     The results of spark-source mass spectrometric elemental analysis are
presented (Table 6).   One sample at each location plus a blank were analyzed.
In addition, two samples collected in previous work done by Koppers at the
Baltimore pyrolysis plant were analyzed at the request of Dave Sussman, EPA.
These samples are labelled 76-13 and 76-14, and were taken upstream from the
particulate scrubber.  Concentrations of each element are reported in micro-
grams per milliliter of extract.  To find the total weight extracted from the
filter, multiply the concentration by 100 ml, the final extract volume.  The
major elements contained in samples collected by TRW personnel were the metals;
iron, zinc, tin, and lead.  High amounts of chlorine, potassium, and calcium
were also found on the filters, but these elements also appeared in high con-
centration on the filter blank, thus no conclusion can be drawn from these
results.  No significant differences in trace element analysis between inlet
and outlet samples were discernible.
     A discussion of atmospheric dispersion analysis based upon emission rates
measured in this test program for both the existing plant and the  proposed
stack is presented in Section V of this report.
                                       11

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            TABLE 6.  RESULTS OF SSMS ANALYSES OF FILTERS
ELEMENT

H
Li
Be
B
C
N
0
F
Na
Mq
Al
Si
P
S
Cl
K
Ca
Sc
Ti
V
Cr
Mn
Fe
Co
Ni
Cu
Zn
Ga
Ge
As
Se
Br
CONCENTRATION, pg/ml
B-INLET
NR
8
0.007
0.2
NR
NR
NR
MC
>23
MC
>9
MC
MC
>55
MC
MC
MC
0.1
MC
0.3
MC
91
MC
17
29
1
MC
1
0.2
2
0.5
0.6
B-OUTLET
NR
0.2
0.005
0.4
NR
NR
NR
:so
>30
MC
>11
15
MC
>70
MC
MC
MC
0.07
6
0.2
3
1
54
0.2
3
10
MC
0.9
0.6
2
0.1
0.2
B-BLANK
NR
0.1
0.004
0.4
NR
NR
NR
:70
>26
MC
>10
MC
6
2
MC
MC
MC
0.06
5
0.2
0.9
0.1
6
0.08
0.6
0.09
0.4
0.1
<0.01
0.4
<0.05
0.2
76-13
NR
0.05
<0.005
1
NR
NR
NR
10.8
>15
60
>6
4
7
5
7
>72
MC
<0.007
7
0.009
0.7
0.1
3
0.02
0.5
0.5
4
0.02
£0.006
0.05
<0.02
0.02
76-14
NR
0.05
<0.001
2
NR
NR
NR
;7
>21
25
>8
19
14
10
18
MC
MC
£0.006
21
0.02
0.7
0.08
4
0.06
0.3
2
11
0.03
£0.02
0.3
0.08
0.07
f'C r. Major Component, >100 vg/ml
NR = Not Reported, <0.005 yg/ml
                                  12

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                         TABLE  6 (Continued)
ELEMENT

Rb
Sr
Y
Zr
Nb
Mo
Ru
Rh
Pd
Ag
Cd
In
Sn
Sb
Te
I
Cs
Ba
La
Ce
Pr
Nd
Sm
Eu
Rd
Tb
Dy
Ho
Er
Tm
Yb
Lu
CONCENTRATION, pq/ml
B-INLET
0.3
6
0.07
0.1
0.01
2
<0.008
<0.008
<0.008
0.9
3
STD
MC
28
0.03
0.02
0.06
MC
0.9
1
0.1
0.2
0.1
0.02
0.04
0.01
0.04
0.04
0.02
0.006
0.05
0.009
B-OUTLET
2
2
0.07
0.7
£0.01
0.6
<0.01
<0.01
<0.01
0.5
0.8
STD
20
7
^0.02
£0.01
0.7
10
0.3
0.3
0.04
0.1
0.08
0.02
0.03
0.01
<0.01
<0.01
<0.01
<0.01
<0.01
<0.01
B-BLANK
0.03
0.4
0.03
0.3
^0.01
0.05
<0.009
<0.009
<0.009
£0.01
0.02
STD
0.09
£0.03
£0.02
£0.01
0.4
1
0.07
0.06
0.02
0.03
0.04
0.01
<0.009
<0.009
<0.009
<0.009
<0.009
<0.009
<0.009
<0.009
76-13
0.04
0.9
<0.004
0.1
0.008
0.02
<0.005
<0.005
<0.005
0.05
0.04
STD
1
0.2
<0.005
0.006
1
1
<0.005
0.009
<0.005
<0.005
<0.005
<0.005
<0.005
<0.005
<0.005
<0.005
<0.005
<0.005
<0.005
<0.005
76-14
0.07
1
0.007
0.2
£0.009
0.2
<0.007
<0.007
<0.007
0.08
0.1
STD
2
0.3
<0.007
0.02
0.5
0.9
£0.02
0.01
<0.007
<0.007
<0.007
<0.007
<0.007
<0.007
<0.007
<0.007
<0.007
<0.007
<0.007
<0.007
MC  = Ma.ior Component, >100 yg/ml
STD = Standard
                                 13

-------
TABLE 6 (Continued)
ELEMENT

Hf
Ta
W
Re
Os
Ir
Pt
Au
Hg*
Tl
Pb
Bi
Th
U
B-INLET
0.05
0.05
0.09
<0.008
<0.008
<0.008
<0.008
^0.008
0.16
^0.03
MC
0.3
0.1
<0.06
CONCENTRATION, yg/ml
B-OUTLET
<0.01
<0.01
^0.06
<0.01
<0.01
<0.01
<0.01
<0.01
0.20
£0.03
MC
0.4
0.2
£0.09
MC = Major Component, >100 yg/ul
* = Hg analyzed by cold vapor atomic
B-BLANK
<0.009
<0.009
£0.05
<0.009
<0.009
<0.009
<0.009
<0.009
0.005
£0.02
0.1
£0.02
£0.1
£0.07
absorption
76-13
<0.005
<0.005
£0.03
<0.005
<0.005
<0.005
<0.005
<0.005
0.11
£0.02
14
0.05
0.005
<0.005
76-14
<0.007
<0.007
£0.06
<0.007
<0.007
<0.007 .
i
<0.007
<0.007
0.025
£0.03
12
0.05
<0.08
£0.06
spectrophotometry .
        14

-------
                                  SECTION III
                      SAMPLING EQUIPMENT AND METHODOLOGY

     All raw test data are included in Appendix A to this report.
PARTICULATE
     Flue gas particulate concentrations were measured only at the outlet
location.  The sampling procedure used was EPA Method 5 as outlined in the
Federal Register (40 CFR, Part 60, Appendix A).  A diagram of the  sampling
apparatus is shown (Figure 3).
CARBON DIOXIDE
     Flue gas samples were taken through a sampling tube at each location and
aspirated into a Fyrite analyzer from which the percentage of C0~  present in
the flue gas can be read directly.
SULFUR OXIDES
     S02/S03 concentrations were measured using a modified version of EPA
Method 6.  In this method, S03 is collected in an impinger containing a solu-
tion of 80% isopropanol.  Any S03 carryover is collected on a filter located
between the first and second impingers.  The second and third impingers
collect S02 in a solution of 3% hydrogen peroxide.  Sampling is carried out
isokinetically at a single point in the stack.  A diagram of the sulfur oxide
sampling train is shown (Figure 4).
OXIDES OF NITROGEN
     Oxides of nitrogen were sampled according to EPA Method 7.  This method
calls for a grab sample of the flue gas to be collected in an evacuated flask
containing 25 ml  of a dilute sulfuric acid-hydrogen peroxide absorbing solu-
tion.  An average of three NO  samples were taken during each one-hour test
                             A
period.
                                    15

-------
  s
      HI
(Ti
   X


   X


   X
   X
\
\
\
\
  \
  \
  \
  x
  X
  X
  y
                                                      GREENBURG
                                                      IMPINGERS
                    GLASS LINED SS PROBE
                                      Figure 3.  Particulate sampling train.

-------
                                                                          THERMOMETER
                                                FILTER HOLDER
REVERSE-TYPE
PITOTTUBE
                                                                                        VACUUM
                                                                                        LINE
                                                                                     VACUUM
                                                                                     GAUGE
                        DRY TEST METER
                                  Figure 4.  S02/S03 sampling train.

-------
HC1, HF, ACIDITY
     A modified version of EPA Method 6 was used to determine the acid content
of the flue gas.  In this case, a dilute solution of sodium hydroxide
(0.1N NaOH) was used as the absorbing solution.  Results are reported in terms
of parts per million F~ and Cl~ and total acidity.
HYDROCARBONS AND TRACE ELEMENTS
     One sampling train was used to measure both hydrocarbons and trace
elements at each location.  A diagram of this train is shown (Figure 2).  The
technique employed in extracting and analyzing these samples is similar to
procedures developed by TRW for the EPA, known as a Level 1 Environmental
Assessment.*  The sample was extracted at a constant flow rate for about 4 to
5 hours to produce a sample size of approximately 7.1 SCMD (250 SCFD) of stack
gas.  The gas sample passes through an unheated probe on to a filter which
collects all non-volatile particulate matter, which is recovered for trace
metal analysis.  After passing through this filter, the sample gas immediately
enters a solid sorbent trap designed to capture high molecular weight hydro-
carbons (C7-C12)-   The trap contains XAD-2 sorbent, a porous polymer resin with
the capability of absorbing a wide range of organic species.  Following the
sorbent trap, the sample gas passes through a series of impingers in which
moisture is removed before entering the dry gas meter by which sample volume
is recorded.  Low molecular weight hydrocarbons (C-,-Cg) were collected in an
evacuated, airtight gas sample bag using a time integrated sampling rate
employed at intervals throughout the test period.
*
 Hamersma, J. W., "IERL-RTP Procedures Manual:  Level 1 Environmental
 Assessment," EPA-600/2-76-160 a, June 1976.
                                      18

-------
                                   SECTION  IV
                             ANALYTICAL  PROCEDURES

PARTICIPATE, SO. AND N0¥
               /\        A
      Particulate, sulfur oxides, and nitrogen oxides were sampled and analyzed
according  to standard reference methods  published in the Federal Register
(40 CFR, Part 60, Appendix A) on October 6, 1975, with subsequent modifications
and additions.
TOTAL ACIDS
     A sample of flue gas was taken to determine concentrations of the halo-
gens, fluorine and chlorine, and total acidity.  Fluorine and chlorine were
measured directly from the sample  absorbing solution with the use of a specif-
ic ion electrode.  To determine total acidity the pH of the sample was mea-
sured and  an amount of standard acid added, as needed, to lower the pH to 4 or
less.  The sample was then titrated electrometrically with standard calcium
carbonate  to pH 8.2.  Acidity is reported in terms of mg/1 CaCOo-
HYDROCARBONS
     A flue gas sample was taken in a Tedlar bag for C-|-Cg hydrocarbon analy-
sis.   Analysis was accomplished by the use of gas chromatography.  A standard
n-butane in helium mixture was used for calibration.  The minimum detectable
                                      o
quantity was calculated to be 0.6 mg/m .  A mixture of methane, propane,
butane, pentane and hexane was used to establish retention times.  Concentra-
tions are reported in terms of milligrams of alkane per cubic meter of gas
sample and are expressed in units of the n-alkanes calculated as butane.
     Hydrocarbons in the C7 to C12 range were captured in XAD-2 sorbent.  The
samples were extracted with pentane and then analyzed by GC.   The minimum
detectable quantity was calculated to be 1.8 ug/ml.   Serial  dilutions  of a
                                       19

-------
known amount of n-decane in pentane were used for calibration.   Results are
calculated as n-decane and are reported in terms of micrograms  per milliliter.
TRACE ELEMENTS
     Flue gas particulate samples were collected for trace metal  analysis.
The filter samples were extracted in constant-boiling aqua regia.   The ex-
tracts were made to 100 ml  in volumetric flasks, and 20 ml aliquots were
taken for spark-source, mass spectrometric elemental analysis.
                                      20

-------
                                   SECTION V
                              DISPERSION ANALYSIS
PURPOSE OF ANALYSIS
     For the comparison of alternative emission control options or for pre-
dicting the effects of changes in an emission source, one of several pro-
cedures might be used:
     •  Ground level pollutant concentration measurements
        can be made for each source configuration of
        interest so that air quality impacts are determined
        directly.
     •  Observed results from other similar systems can
        sometimes be used to implement decisions.
     •  Air quality diffusion modeling may be used for
        the assessment.
The first technique is extremely expensive and time-consuming, and has been
used in relatively few instances.  In addition to these disadvantages, this
method is not easily applicable to situations where other sources may be con-
tributing to the air quality  measurements, as would be true in most urban
and industrial areas.  Using results from other sources is generally not
applicable where the source being investigated is based on novel  technology,
as exemplified by the pyrolysis unit.  However, even if a similar source could
be located where the needed tests had been performed, it would be highly un-
likely that the meteorological  parameters and operating characteristics would
be sufficiently similar to those of the pyrolysis unit.
     By process of elimination, diffusion modeling is the only generally
applicable technique for making predictions of the air quality impacts of
changes in emission source configurations.  Moreover, diffusion analysis can

                                       21

-------
also give an indication of the effects of changes in meteorology, and the
technique is very conservative of both labor and materials.
     In making use of modeled air quality data, some caveats should be noted:
     1.  Even apparently sophisticated models represent only
         crude approximations of highly complex atmospheric
         processes.
     2.  In using an uncalibrated model, one should not
         place too much emphasis on the absolute values
         of predicted air quality levels.  Instead, the
         differences or ratios of pollutant concentrations
         should receive the most attention.
     3.  In most cases—including the present one—one
         must make use of meteorological data obtained at
         a site some distance from the source being modeled,
         and there may be large differences in such param-
         eters as wind speed.
     Irregardless of these limitations, the comparison of various source con-
figurations under identical meteorological  and operating conditions is the
problem which diffusion modeling is best equipped to handle when care is taken
in interpreting the results.  The methodology used for modeling the pyrolysis
unit is briefly described in the following  paragraphs, and a discussion of the
results concludes Section V.
METHODOLOGY
     Violations of ambient air quality standards resulting from relatively
small emission sources such as the pyrolysis unit normally occur as localized
short-term excursions, such as 1-hour or 24-hour violations.  Although the
unit contributes to the total annual pollution burden in the Metropolitan
Baltimore Air Quality Control Region (AQCR), the impact is minimal in com-
parison with other emissions in the Region.*  Consequently, with the
 For example, at design rate (680 metric tons/day [750 tons/day], 280 days per
 year), the pyrolysis unit particulate emissions represent less than 1% of the
 AQCR total.

                                       22

-------
concurrence of representatives of the Maryland Bureau of Air Quality and Noise
Control (BAQNC), it was decided that only short-term modeling would be per-
formed.
     Two types of air quality models were used for the analysis:
     •  PTMAX, which determines the maximum, short-term,
        ground level pollutant concentration from a
        single point source as a function of atmospheric
        stability and wind speed.
     •  PTDIS, which computes short-term, ground level
        pollutant concentrations downwind from a point
        source for distances and stability classes chosen
        by the user.
Each of these models is included in the User's Network for Applied Modeling  of
Air Pollution (UNAMAP) available from EPA.  The results from both models are
considered valid for averaging times from ten minutes to an hour.  If the
source parameters and meteorological conditions are assumed to be constant,
the modeled values can be converted to expected 24-hour averages  by multiply-
ing the former by 0.58.*
     Two source configurations were modeled in the study:
     •  The existing operation, in which the pyrolysis
        boiler exhaust gases are water-scrubbed prior
        to passage over condenser tubes and then
        emitted from an 11.4 m (37.5 ft) by 7.6 m
        (25 ft) horizontal area.
     •  A proposed system consisting of an electrostatic
        precipitator and a 67.1 m (220 ft) stack.
The stack parameters used for the dispersion analysis are given (Table 7).
Because the ground level concentration of each pollutant is proportional to
its emission rate if all other factors are held constant, it was  only
*See Turner, D. B., Workbook of Atmospheric Dispersion Estimates,  999-AP-26,
 U.S. Public Health Source, Revised 1969.
                                       23

-------
necessary to perform a set of diffusion runs for a single emission rate.
Results for other emission rates were obtained by a simple ratio technique.
For convenience, a rate of 100 grams per second (794 Ib per hour) was used in
every case.
            TABLE 7.  STACK PARAMETERS USED FOR DISPERSION ANALYSIS

               PARAMETER               EXISTING            PROPOSED

          Ambient Temperature            69°F                69°F
          Source Strength             794 Ib/hr*          794 Ib/hr*
          Stack Height                   25 ft              220 ft
          Stack Temperature             120°F               450°F
          Volume Flow Rate           840,000 ACFM**      365,000 ACFM
          Gas Velocity                900 ft/min          1800 ft/min

          *This rate corresponds to 100 grams/sec which was chosen
           for convenience, as discussed in the text.
         **This flow rate is based on the estimated dilution air in the
           water condensers.
     The meteorological parameters used in the analysis were based on stabil-
ity wind rose data for Baltimore Friendship International  Airport.  In order
to get a broadly based perspective, five year average  data for the period 1969
through 1973 were used.  PTMAX requires no meteorological  data, because it
automatically makes calculations for all stability classes.  For PTDIS, both
"most probable" and "unfavorable" meteorological  conditions were chosen as
follows:
     •  Most probable conditions
        -   stability class D (neutral)  occurs almost
           50% of the time, much more than any other
           single class.
        -   under class D stability, the wind speed is
           between 4 knots and 16 knots 85% of the time.
                                      24

-------
     •  Unfavorable conditions
        -  stability class F (highly stable) occurs 20%
           of the time, much more than any other stable
           class.
        -  under stability class F, the wind speed is
           between 0 and 6 knots 100% of the time.
The average height of the mixing layer was chosen as 700 meters (2,297 feet)
for the most probable cases and 300 meters (984 feet) for the unfavorable
cases on the basis of information contained in Stern.*  The meteorological
data are summarized (Table 8).
       TABLE 8.  METEOROLOGICAL PARAMETERS USED FOR DISPERSION ANALYSIS

GENERAL
CONDITIONS
Most Probable


Unfavorable

STABILITY
CLASS
D
D
D
F
F
WIND
KNOTS
4
8.5
16
2
6
SPEED
(m/sec)
(2.1)
(4.4)
(8.2)
(1.03)
(3.09)
MIXING
HEIGHT (m)
700
700
700
300
300

     For PTDIS, the downwind distances at which concentration calculations are
to be made must be specified.  These were selected as 0.8 km (0.5 mile),  1.6  km
(1.0 mile), 2.4 km (1.5 miles), 3.2 km (2 miles), 4.8 km (3 miles),  6.4 km (4
miles), 8.0 km (5 miles), 9.6 km (6 miles), 11.3 km (7 miles), and 12.9 km (8
miles), in accordance with a request from Mr.  Don Andrew of Maryland BAQNC.
DISCUSSION OF RESULTS
     The detailed results of the diffusion analysis are given in Appendix B.
As noted earlier, these runs were made for a nominal  emission rate of 100
grams per second, in order to minimize the number of computer runs required.
 Stern, Arthur C., Air Pollution. Volume I, Air Pollution and Its  Effects,
 2nd edition, Academic Press, New York, 1968.
                                       25

-------
To convert the data in the appendix to actual  levels,  the conversion factors
below should be used:
                                      Existing         Proposed
                  Pollutant          Conditions      Configuration
             Particulate Matter      0.1937             0.0320
             Sulfur Oxides           0.0252             0.2015
             Nitrogen Oxides         0.0049             0.0049
The differences in these factors between the existing  and proposed configu-
rations reflect differences in the control  equipment to be used:
     •  The existing scrubber removes SO  quite well,
                                        y\
        but particulate removal is inadequate.
     t  The proposed electrostatic precipitator is
        assumed to meet the Maryland particulate
        matter emission standard (0.069 grams per
        standard cubic meter [0.03 grains per
        standard cubic foot] [dry]), but it is
        assumed to remove no SO  or NO .
                               X      A
     The predicted maximum one-hour ground level concentrations of each of
the modeled pollutants are shown (Table 9).  The values given are for the
critical wind speed for each stability class, that is, the wind speed which
gives the highest predicted ground level concentration.  The downwind location
of the maxima are also listed.  The prominent features of these results are as
fol1ows:

   1.  Based on this analysis, no Maryland or Federal  Air Quality
       Standards should be violated by the pyrolysis unit in their
       configuration.  (It should be noted that no truly effective
       means for assessing the downwash problem of the existing con-
       figuration was available.  Nevertheless, both Briggs and
       Turner have studied this phenomenon and a brief analysis is
       presented in Appendix C.  The proposed configuration should
       completely alleviate this problem).  However, during these
       tests of the "existing configuration," Maryland and Federal
       Particulate Emission Standards were exceeded.
                                      26

-------
           TABLE 9.  MAXIMUM ONE-HOUR GROUND LEVEL POLLUTANT CONCENTRATIONS AT THE CRITICAL WIND SPEED*
STABILITY
CLASS
A
B
C
D
E
F

WIND
3.0
5.0
15.0
20.0
2.0
2.0
EXISTING
LOCATION
0.41
0.59
0.35
0.49
4.45
8.30
CONFIGURATION
PM
36.8
33.0
68.2
66.4
36.7
32.8
S0x
4.8
4.3
8.9
8.7
4.8
4.3
NOX
0.9
0.8
1.7
1.7
0.9
0.8

WIND
3.0
5.0
15.0
20.0
2.0
2.0
PROPOSED
LOCATION
0.54
1.07
1.00
2.37
12.43
39.04
CONFIGURATION
PM
2.7
1.7
1.7
0.9
1.2
0.4
S0x
17.0
10.4
10.5
5.5
7.3
2.8
NOX
0.4
0.3
0.3
0.1
0.2
0.1
ro
        COMMENTS:   (1) CONCENTRATION UNITS ARE MICROGRAMS PER CUBIC METER

                    (2) WIND SPEED IS METERS PER SECOND

                    (3) LOCATION IS THE DOWNWIND DISTANCE TO THE POINT OF
                        MAXIMUM CONCENTRATION IN MILES

-------
     2.  Except for SO , the proposed configuration shows
                      /\
         greatly reduced maxima and they are further
         displaced from the source than is true for the
         existing system.
     3.  Although SO  levels are somewhat increased for
                    /\
         the proposed system—a result of eliminating
         the scrubber--they are still very low in
         comparison to the Maryland one-hour standard
         (920 yg/m3).
     The predicted one-hour average, ground level concentrations of the same
three pollutants are shown (Tables 10 and 11) for the existing and proposed
configurations, respectively.   Again, there appear to be no particular air
quality problems for either source arrangement.  Concentrations of all three
pollutants are greatly reduced in most cases for the proposed configuration
in comparison with the existing system.  The only exceptions are for SO  at
                                                                       /\
the 16 knot (8.2 m/sec) wind speed and distances of 3.2 km (2 miles) or more
from the origin.  The taller stack and higher wind speed move the point where
the plume contacts the ground further downwind.  The greater SO  content of
                                                               7\
the proposed system accounts for most of the difference, however.
     In summary, the results of this analysis indicate that the tall stack/
electrostatic precipitator combination will alleviate the problem of downwash,
which is the main drawback associated with the existing system.  Although SO
                                                                            /\
emissions are higher for the proposed system, they are still very low in
comparison with local ambient standards.
     Only the criteria (i.e., regulated) pollutants were considered in this
analysis.  However, one pollutant which could be of major concern in the
design of the proposed electrostatic precipitator is chloride ion.  If chloride
is present in the form of particulate, the negatively charged chloride ion w'll
aid the precipitators in capturing this particulate.  If the chloride is present
in the form of gaseous HC1 (a likely possibility in the reducing atmosphere of
the precipitator), the chloride will not be collected by the ESP.  In this study,
large amounts of chloride were found in the exhaust gas from the pyrolysis unit;
however, a more detailed analysis is needed to determine whether the majority
of the chloride was particulate or gaseous.  In either case, care must be taken
                                       28

-------
TABLE 10.   DOWNWIND POLLUTANT CONCENTRATIONS  AT VARIOUS DISTANCES1
                     EXISTING SOURCE CONFIGURATION
DISTANCE
(MILES)
0.5
1.0
1.5
2.0
3.0
4.0
5.0
6.0
7.0
8.0
POLLUTANT
PM
S(1x
N0x
PM
S0x
<
PM
S0x
N0x
PM
S0x
N0x
PM
S0x
N0x
PM
S0x
N0x
PM
S0x
N0x
PM
S0x
N0x
PM
S0x
NO*
PM
S0x
N0x
PROBABLE CONDITIONS
(D STABILITY)
4 KNOTS
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.1
0.0
0.0
0.1
0.0
0.0
2.3
0.3
0.1
2.9
0.4
0.1
3.4
0.4
0.1
8.5 KNOTS
0.0
0.0
0.0
0.0
0.0
0.0
3.6
0.5
0.1
7.4
1.0
0.2
11.2
1.5
0.3
11.8
1.5
0.3
11.0
1.4
0.3
10.0
1.3
0.3
8.9
1.2
0.2
8.0
1.0
0.2
16 KNOTS
2.6
0.3
0.1
22.0
2.9
0.6
26.6
3.5
0.7
24.6
3.2
0.6
18.4
2.4
0.5
13.9
1.8
0.4
10.8
1.4
0.3
8.7
1.1
0.2
7.2
0.0
0.2
6.1
0.8
0.2
UNFAVORABLE
CONDITIONS
(F STABILITY)
2 KNOTS
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
3.3
0.4
0.1
9.0
1.2
0.2
14.9
1.9
0.4
19.8
2.6
0.5
23.Q
3.1
0.6
27.0
3.5
0.7
6 KNOTS
O.G
0.0
0.0
0.0
0.0
0.0
2.F;
0.4
0.1
8.5
1.1
0.2
20.3
2.6
0.5
27.9
3.6
0.7
31.3
4.1
0.8
32.2
4.2
0.8
32.1
4.2
0.8
31.9
4.2
0.8
"-CONCENTRATIONS  IN  MICROGRAMS PER CUBIC METER
                                   29

-------
 TABLE 11.  DOWNWIND POLLUTANT CONCENTRATIONS AT VARIOUS  DISTANCES'
                    PROPOSED SOURCE CONFIGURATION



DISTANCE
(MILES)

0.5



1.0



1.5



2.0



3.0


4.0


5.0


6.0


7.0


8.0





POLLUTANT
PM
SO
NO
X
PM
so¥
no
X
PM
SO
NO
X
PM
SO
MO?
X
PM
sox
NOX
PM
sov
N0x
PM
sov
N0x
PM
sov
N0x
PM
SOY
N0x
PM
so¥
N0x
PROBABLE CONDITIONS
(D STABILITY)


4 KNOTS
0.0
0.0
0.0

0.0
0.0
0.0

0.0
0.0
0.0

0.0
0.0
0.0

0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0

8.5 KNOTS
0.0
0.0
0.0

0.0
0.0
0.0

0.0
0.0
0.0

0.0
0.0
0.0

0.0
0.0
0.0
0.0
0.1
0.0
0.0
0.1
0.0
0.0
0.2
0.0
0.3
2.1
0.1
0.4
2.3
0.1

16 KNOTS
0.0
0.0
0.0

0.0
0.0
0.0

0.0
0.0
0.0

0.0
0.1
0.0

0.5
3.0
0.1
0.6
3.9
0.1
0.7
4.1
0.1
0.6
4.0
0.1
0.6
3.8
0.1
0.6
3.5
0.1
UNFAVORABLE
CONDITIONS
(F STABILITY)

2 KNOTS
0.0
0.0
0.0

0.0
0.0
0.0

0.0
0.0
0.0

0.0
0.0
0.0

0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
o.o
0.0
0.0
0.0
0.0
0.0
0.0

6 KNOTS
0.0
0.0
0.0

0.0
0.0
0.0

0.0
0.0
0.0

0.0
o.o
0.0

0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.1
0.0
0.0
0.1
0.0
*CONCENTRATIONS IN MICR06RAMS  PER CUBIC METER
                                   30

-------
in selecting the materials for the construction of the precipitator, since
chloride ion is a highly corrosive substance.  Wet electrostatic precipitators,
which use a continuous stream of water to remove particulate from the collec-
tion plates, have shown some success in removing these acid mists.
                                        31

-------
                                    FIELD DATA
PLANT.
DATE_
         Baltimore Pyrolysis
         11-15-76
PROBE LENGTH AND TYPE
NOZZLE I.D.   W
                                                                          10'S.S.
SAMPLING LOCATION.
SAMPLE TYPE    Part.
RUN NUMBER.
OPERATOR    Me R
                   Exhaust
              PPE-1
                      50
AMBIENT TEMPERATURE
BAROMETRIC PRESSURE.
STATIC PRESSURE, (P,)   +7 -•
FILTER NUMBER(s)
                      29.91
ASSUMED MOISTURE, % JZ_
SAMPLE BOX NUMBER JI	
METER BOX NUMBER   8
METER AH   2-°°	
C FACTOR
                                                              .90
                  520.6571
PROBE HEATER SETTING _J
HEATER BOXSETTING_250
REFERENCE Ap   -56
                         SCHEMATIC OF TRAVERSE POINT LAYOUT
                     READ AND RECORD ALL DATA EVERY _5_ MINUTES
Traverse
Point
Number
A-1
A-2
A-3
A4
A-5
A-6


B-1
B-2
B-3
B4
B-5
B-6









S.mp\c";e2;j;-
Tim.,min.\
                                                                                                       i
                                                                                                      3)
                                                                                                      m
                                                                                                      %
                                                                                                      O
                                                                                                      >
                                                                                                      >

-------
                                                            FIELD DATA
                        PLANT.
                        DATE_
                                  Baltimore Pyrolysis
11-16-76
                        SAMPLING LOCATION
                        SAMPLE TYPE   Part-
                        RUN NUMBER
                        OPERATOR_
                                            Exhaust
PROBE LENGTH AND TYPE
NOZZLE I.D. __!/!
                                                              10'S.S.
   PPE-2
  McR
                                              45
                        AMBIENT TEMPERATURE
                        BAROMETRIC PRESSURE
                        STATIC PRESSURE, (Ps)_
                        FILTER NUMBERS   516.6542
ASSUMED MOISTURE, %_
SAMPLE BOX NUMBER _
METER BOX NUMBER JL
METER AH   1-90
C FACTOR
                                                           17
                                                  .90
           30.16
         +7'
PROBE HEATER SETTING	7JL
HEATER BOX SETTING   250
REFERENCE Ap    -56
                                                  SCHEMATIC OF TRAVERSE POINT LAYOUT
                                             READ AND RECORD ALL DATA EVERY_5_MINUTES
Traverse
Point
Number
A-1
A-2
A-3
A4
A-5
A-6


B-1
B-2
B-3
B4
B-5
B-6






S,mpl\CI°£Time
TimB'min\Sock)
~Q~~~~ — — _ji2o
5 25
10 30
15 35
20 40
25 45
30 1150
STOP
START 1210
35 15
40 20
45 25
50 30
55 35
60 1240

60




I

1

Gas Meter Reading
(Vm).ft3
881.74
884.80
887.50
890.70
893.50
897.10
899.75

899.75
902.15
905.10
908.30
911.35
914.80
917.685

35.945







Velocity
Head
(APs),in. H20
.35
.35
.40
.50
.45
.40
Orifice Pressure
Differential
(AH),n.H20)
Desired
1.2
1.2
1.3
1.65
1.5
1.3
Actual
1.2
1.2
1.3
1.65
1.5
1.3
PORT CHANGE

.25
.40
.45
.50
.50
.50









.83
.3
.5
.65
.65
.65









.83
1.3
1.5
1.65
1.65
1.65

1.39





	
Stack
Temperature

-------
                                    FIELD DATA
PLANT.
DATE_
         Baltimore Pyrolysis
         11-16-76
PROBE LENGTH AND TYPE
NOZZLE 1.0.     W
                                                                        10'S.S.
SAMPLING LOCATION _
SAMPLE TYPE    Part.
RUM MIIMHER    PPE-3
OPERATOR   McR
                    Exhaust
                                                  ASSUMED MOISTURE, % _LL
                                                                     8
                      50
                     30.16
AMBIENT TEMPERATURE
BAROMETRIC PRESSURE.
STATIC PRESSURE, (P,)_tZl_
FILTER NUMBERS   533.6581
SAMPLE BOX NUMBER^
METER BOX NUMBER
METER AH    1-90
C FACTOR
                                                              .90
                    70
                                                  PROBE HEATER SETTING
                                                  HEATER BOX SETTING  25°
                                                  REFERENCE Ap    -56
                         SCHEMATIC OF TRAVERSE POINT LAYOUT
                     READ AND RECORD ALL DATA EVERY_JL_ MINUTES
Traverse
Point
Number
B-1
B-2
B-3
B4
B-5
B-6


A-1
A-2
A-3
A-4
A-5
A-6









s.mP.\cl°e2;T;n"'
Tim.,min.\«Jchk;
1) 	 -— - J440
5 45
10 50
15 55
20 1500
25 05
30 10
STOP
START 1525
35 30
40 35
45 40
50 45
55 50
60 1555

60







Gas Meter Reading
(Vm).ft3
918.44
920.50
923.40
926.30
929.70
932.70
936.42

936.42
939.30
942.20
945.10
948.40
951.30
954.20

35.76







Velocity
Head
(APj),in. HjO
.25
.40
.45
.50
.50
.50
Orifice Pressure
Differential

-------
                                                            FIELD DATA
                        PLANT   Baltimore Pyrolysis
                        DATE     H-15-76
                        SAMPLING LOCATION
                        SAMPLE TYPE   SOX
                        RUN NUMBER
                                    PROBE LENGTH AND TYPE   5' S-S-
                                                  1/4
      Exhaust
PSE-1
                        AMBIENT TEMPERATURE
                        BAROMETRIC PRESSURE.
                        STATIC PRESSURE. (Ps)_
                        FILTER NUMBER(s)	n.
                                             50
NOZZLE I.D..
ASSUMED MOISTURE, %  17
SAMPLE BOX NUMBER  ~
METER BOX NUMBER   4
METER AH   I-87	
C FACTOR    9	
        29.91
      +2.0"
PROBE HEATER SETTING j>°_
HEATER BOX SETTIMG  250
REFERENCE Ap   .56
                                                 SCHEMATIC OF TRAVERSE POINT LAYOUT
                                             READ AND RECORD ALL DATA EVERY_5 MINUTES
Traverse
Point
Number
C-
C-
C-
C-
C-
C-
C-
C-1
C-1
C-1
C-1
C-1








S,mpl\CI«JJ;m8
Time.min\^chk;
0 	 — ~_J537
5 42
10 47
15 52
20 57
25 1602
30 07
35 12
40 17
45 22
50 27
55 32
61 1637

61









Gas Meter Reading
(Vm).ft3
814.19
817.25
820.60
823.40
826.60
830.25
832.75
836.00
837.30
841.90
845.20
848.30
851.80

37.61









Velocity
Head
(APj).in. H20
.45
.42
.42
.40
.40
.40
.40
.37
.37
.42
.42
.42











Orifice Pressure
Differential
(AH),n.H20)
Desired
1.5
1.4
1.4
1.3
1.3
1.3
1.3
1.2
1.2
1.4
1.4
1.4









Actual
1.5
1.4
1.4
1.35
1.35
1.35
1.35
1.25
1.25
1.4
1.4
1.4

1.37






Stack
Temperature
.°F
54
62
66
72
72
74
76
76
76
76
78
r 78

Outlet
(Tmout'« f
48
50
50
54
54
54
56
56
58
58
58
58

63.1













Pump
Vacuum,
in. Hg
8
8
11
10
10
10
10
10
10
10
10
10




Sample Box
Temperature,
°F
250
250
250
250
250
250
250 j
250
250
250
250
250

















Impinger
Temperature,
°F
50
50
50
50
50
50
50
50
50
50
50
50











CO
01

-------
                                                            FIELD DATA
                         PLANT.
                         DATE_
Baltimore Pyrolysis
11-16-76
                                                  PROBE LENGTH AND TYPE
                                                  NOZZLE I.D.    1/4
                                                                                                  5' Glass
                        SAMPLING LOCATION   Exhaust
SAMPLE TYPE
RUN NUMBER
OPERATOR _Mc_R
                                        SO,
                                         ASSUMED MOISTURE, %	1L
                                       PSE-2
                         AMBIENT TEMPERATURE _4J>	
                         BAROMETRIC PRESSURE_2&25_
                         STATIC PRESSURE, (Ps).
                         FILTER NUMBER(s)	
                                         SAMPLE BOX NUMBER _n_
                                         METER BOX NUMBER  4
                                         METER AH   1-87	
                                         C FACTOR.
                                                              .70
            +7"
                                                  PROBE HEATER SETTING _7JL
                                                  HEATER BOX SETTING.
                                                  REFERENCE Ap _J>

-------
                                                            FIELD DATA
                        PLANT.
                        OATE_
                                 Baltimore Pyrolysis
11-16-76
PROBE LENGTH AND TYPE
NOZZLE I.D.      1/4
                                                                5' Glass
                        SAMPLING LOCATION Exhaust
                        SAMPLE TYPE    S0x	
                        RUN NUMBER.
                        OPERATOR	
                                         ASSUMED MOISTURE, %	!Z_
      PSE-3
     McR
                         AMBIENT TEMPERATURE   50
                         BAROMETRIC PRESSURE_30.16_
                         STATIC PRESSURE. (Ps> +7"
                         FILTER NUMBERS
SAMPLE BOX NUMBER _^
METER BOX NUMBER _1_
METER AH    1-87
C FACTOR     .90
                                         PROBE HEATER SETTING	60_
                                         HEATER RnxSETTIMB  250
                                         REFERENCE Ap   -56	
                                                  SCHEMATIC OF TRAVERSE POINT LAYOUT
                                             READ AND RECORD ALL DATA EVERY  5  MINUTES
Traverse
Point
Number
C-1
C-1
C-1
C-1
C-1
C-1
C-1
C-1
C-1
C-1
C-1
C-1











s.mP,\ci'e2;Em'
Time.min\K
0 	 ' 	 	 	 1452
5 57
10 1502
15 07
20 12
25 17
30 22
35 27
40 32
45 37
50 42
55 47
60 1552

60









Gis Meter Reading
(Vm).ft3
887.70
890.60
893.40
896.40
899.30
902.30
905.40
908.40
911.50
914.60
917.60
920.60
923.53

35.83









Velocity
Head
(APs).in. H20
.40
.40
.40
.40
.40
.40
.40
.40
.40
.40
.40
.40











Orifice Pressure
Differential
(AH), n,H20)
Desired
1.3
1.3
1.3
1.3
1.3
1.3
.3
.3
.3
.3
.3
.3











Actual
.3
.3
.3
.3
.3
.3
.3
.3
.3
.3
.3
.3

1.3









Stack
Temperature
(TS).°F
140
140
140
140
140
140
140
140
140
140
140
140











Dry Gas Meter
Temperature
Inlet

-------
                                    FIELD DATA
PLANT.
DATE_
Baltimore Pyrolysis
  11-15-76
PROBE LENGTH AND TYPE
NOZZLE 1.0.    -250
                                                                         5' Pyrex
SAMPLING LOCATION	
SAMPLE TYPE    S02/S03
RUN NUMBER
OPERATOR    MWH
                    Inlet
                                          ASSUMED MOISTURE, %	
-------
                                                           FIELD DATA
                        PLANT.
                        DATE_
Baltimore Pyrolysis
  11-16-76
PROBE LENGTH AND TYPE 5> PVrex
NOZZLE I.D.   -250	
                        SAMPLING LOCATION.
                                            Inlet
                        SAMPLE TYPE.
                        RUN NUMBER.
                        OPERATOR	
                                    SO,
      PSI-2
    MWH
             70
                        AMBIENT TEMPERATURE
                        BAROMETRIC PRESSURE _
                        STATIC PRESSURE,   -6"H,0
                        FILTER NUMBER(s) _
ASSUMED MOISTURE, %  8
SAMPLE BOX NUMBER  New
METER BOX MllMBER   New
METER AH  J-92	
C FACTOR _L2	
                                         PROBE HEATER SETTING.
                                                              80
                                         HEATER BOX SETTING _300_
                                         REFERENCE Ap    -72
                                                 SCHEMATIC OF TRAVERSE POINT LAYOUT
                                            READ AND RECORD ALL DATA EVERY_5_ MINUTES
Traverse
Point
Number
Same



















s.mPi\cl«;j;me
Time.min.\«Jehh;
DOT— 	 -— . -U115
05 1120
10 1125
15 1130
20 1135
25 1140
30 1145
35 1150
40 1155
45 1200
50 1205
55 1210
60 1215

60






]

	


Gas Meter Reading
(Vm).ft3
937.80
941.65
944.30
947.80
950.425
953.20
956.10
959.43
962.09
965.30
968.10
971.10
973.90

36.10









Velocity
Head
(APsJ.in. H20
.45
.50
.40
.60
.45
.45
.45
.40
.60
.40
.50
.40




- 	 	 -•-





Orifice Pressure
Differential
(AH), n.H20)
Desired
1.25
.40
.05
.55
.20
.20
.20
.05
.55
.05
.30
1.05




Actual
1.25
.40
.05
.55
.20
.20
.20
.05
.55
.05
.30
.05

1.24









Stack
Temperature
(TS),°F
400
420
420
420
420
420
420
420
420
420
430
430











Dry Gas Meter
Temperature
Inlet
(Tmin).°F
71
79
82
85
89
86
87
87
88
90
89
89

Outlet
(Tm0ut'' ^
83
83
82
83
84
84
85
85
87
88
87
88

85.0















Pump
Vacuum,
in. Hg
6.0
7.0
7.0
10.0
9.5
9.5
10.5
10.0
14.0
11.0
12.0
11.0






. - -

Sample Box
Temperature,
°F
300
300
300
300
^_ 300
300
300
300
300
300
300
300








Impinger
Temperature,
°F
50
50
50
50
50
50
50
50
50
50
50
50




L 1
, 	 — -_ i


	

u

-------
                                   FIELD DATA
PLANT.
DATE_
         Baltimore Pyrolysis
11-16-76
PROBE LENGTH AND TYPE
NOZZLE I.D.      -250
                                                             5' Pyrex
SAMPLING LOCATION _
SAMPLE TYPE     S0x
RUM III UMBER   PSI-3
OPERATOR      MWH
                   Inlet
AMBIENT TEMPERATURE.
BAROMETRIC PRESSURE,
STATIC PRESSURE. (Ps)	
FILTER NUMBER(s)	
                      70°
                                        ASSUMED MOISTURE, %	§_
                                        SAMPLE BOX NUMBER   Naw
                                        METER BOX NUMBER.
                                        METER AH ____L?2_
                                        C FACTOR
                  New
           1.0
          •8"H,0
PROBE HEATER SETTING	ZL
HEATER BOX SETTING _300_
REFERENCE Ap  -72	
                         SCHEMATIC OF TRAVERSE POINT LAYOUT
                     READ AND RECORD ALL DATA EVERY JL  MINUTES
Traversa
Point
Number
Same










Stop











s.mpi\c'«;;;m8
Tim.,min\goVk;
OOP- 	 	 1450
05 1455
10 1500
15 1505
20 1510
25 1515
30 1520
35 1525
40 1530
45 1535
50 1540
55 1545
60 1550

60









Ges Meter Reading
(Vm).ft3
974.491
978.35
982.80
986.90
991.60
994.70
999.90
100355
1008.20
1012.10
1016.20
1020.00
1023.75

49.259









Velocity
Head
(APs),in.H,0
.0
.0
.0
.0
,
.
.

.2

,
.











Orifice Pressure
Differential
(AH). n,H20)
Desired
2.50
2.50
2.50
2.50
2.75
2.75
2.75
2.75
3.00
2.75
2.75
2.75











Actual
2.50
2.50
2.50
2.50
2.75
2.75
2.60
2.50
2.50
2.30
2.30
2.75

2.54









Stack
Temperature

-------
                                    FIELD DATA
PLANT.
DATE_
        BaltimorePyrolysis
         11-17-76
PROBE LENGTH AND TYPE
NOZZLE I.D.    -250
                       5' Pyrex
SAMPLING LOCATION   '"let
SAMPLE TYPE Trace Metals & Hydrocarbons
RUN NUMBER    PPIN-1	
OPERATOR.
                                                                      New
              MWH
AMBIENT TEMPERATURE  65
BAROMETRIC PRESSURE_3JL20_
STATIC PRESSURE, (Ps)_JObJL
FILTER NUMBER(s).^	
ASSUMED MOISTURE. %
SAMPLE BOX NUMBER.
METER BOX MllMHER   New
METER AH    1-92	
C FACTOR.
                                                               1.0
                                                  PROBE HEATER SETTING   80
                                                  HEATER BOX SETTING_J50_
                                                  REFERENCE Ap     -72
                         SCHEMATIC OF TRAVERSE POINT LAYOUT
                     READ AND RECORD ALL DATA EVERYJhli MINUTES
Traverse
Point
Number
A-1
A-1
A-1
A-1
A-1
A-1
A-1
A-1
A-1
A-1
A-1
A-1
A-1
A-1
A-1
A-1
A-1
A-1
A-1
A-1
A-1
A-1
A-1
SempliX^r1118
*«. "h\£ii
000 	 	 1210
05 1215
10 1220
15 1225
20 1230
25 1235
30 1240
35 1245
40 1250
45 1255
50 1300
55 1305
60 1310
70 1320
80 1330
90 1340
100 1350
110 1400
120 1410
130 1420
140 1430
150 1440
160 1450
170 1500
Gas Meter Reading

-------
NJ
Traversa
Point
Number
A-
A-
A-
A-
A-
A-
A-
A-
A-
A-1













sampi^'";^'
Tim..min.\«Jeh;)
-7— rr-=^
180 1510
190 1520
200 1530
210 1540
220 1550
230 1600
240 1610
250 1620
260 1630
270 1640













Gas Meter Reading
(Vm).ft3
302.60
310.80
318.40
325.70
332.40
339.90
346.80
354.40
361.20
367.40
373.50
STOP












Velocity
Head
(AP$),in. H,0
.70
.70
.70
.70
.70
.70
.70
.70
.70
.70













Orifice Pressure
Differential
(AH), n. H20)
Desired
2.5
2.5
2.5
2.0
2.0
2.0
2.0
1.0
1.0
1.0
Actual
==W=
2.5
2.5
2.0
2.0
2.0
2.0
1.0
1.0
1.0
END TEST
























Stack
Temperature

-------
                                                            FIELD DATA
                              Baltimore Pyrolysis
                                 11-17-76
DATE_
SAMPLING LOCATION   Exhaust
                            PROBE LENGTH AND TYPE  5>
                            NOZZLE I.D.  1/4
                                                                                              17
                        SAMPLE TYPE  Trace Metal & Hydrocarbons
                        RUN MUMRFR    PPEX-1	
                        OPERATOR     Henry	
                        AMBIENT TEMPERATURE.
                        BAROMETRIC PRESSURE.
                        STATIC PRESSURE, (Ps)_
                        FILTER NUMBER(s)	=_
                                               50
                             ASSUMED MOISTURE, %
                             SAMPLE BOX NUMBER	:
                             METER BOX NUMBER	?_
                             METER AH   2-°°	
                             C FACTOR
                                                               .90
 30.20
+7"
                                                  PROBE HEATER SETTIMB   70
                                                  HEATER BOX SETTING __300_
                                                  REFERENCE Ap     -56
                                                 SCHEMATIC OF TRAVERSE POINT LAYOUT
                                             READ AND RECORD ALL DATA EVERYJLULMINUTES
Traverse
Point
Number
A-1
A-1
A-1
A-1
A-1
A-1
A-1
A-1
A-1
A-1
A-1
A-1
A-1
A-1
A-1
A-1
A-1
A-1
A-1
A-1
A-1
A-1
A-1
8.piP\0«JJ|«
Time.min.\gjehk;
ooo — 	
05 1220
10 25
15 30
20 35
25 40
30 45
35 50
40 55
45 1300
STOP
START
50 1340
55 45
60 50
70 1400
80 10
90 20
100 30
STOP
START
110 1505
130 1515
130 25
Gas Meter Reading

-------
Traverse
Point
Number
A-1
A-1
A-1
A-
A-
A-
A-
A-
A-
A-
A-
A-1











s.mp\"°**™
Tim8-min-\aocS
~~ 	 — 	
140 1535
150 45
160 55
170 1605
180 15
190 25
200 35
210 45
220 55
230 1705
240 15
250 25
STOP










Gas Meter Reading
(Vm),ft3
478.565
490.135
501.185
511.605
522.035
533.350
544.465
555.015
565.275
575.515
585.475
595.305
605.315











Velocity
Head
(APs»,in. H20
.68
.68
.60
.60
.55
.55
.55
.55
.55
.55
.65
.55











Orifice Pressure
Differential
(AH), n,H70)
Desired
4.2
4.2
4.0
4.0
3.7
3.7
3.7
3.7
3.7
3.7
4.2
3.7
Actual
4.2
4.2
4.0
4.0
3.7
3.7
3.7
3.7
3.7
3.7
4.2
3.7
END TEST




















Stack
Temperature

-------
                          NOX FIELD SAMPLING DATA
                                                            DATE
Nov. 15, 1976
SAMPLE NO.
PNE-1
PNE-2
PNI-1
PNI-2
SAMPLE
TIME
3:40
4:20
4:00
4:15
FLASK
#/VOMUME
20/2100
25/2102
22/2114
/2116
TEMPERATURE
°F
INITIAL
44
44
44
44
FINAL
38
38
40
40
FLASK PRESSURE
"Hg
INITIAL
25"
25"
25"
25"
FINAL
-0.8"
-0.5"
-1.5"
- 1.0"
BAROMETRIC
PRESSURE "Hg
INITIAL
29.91
29.91
29.91
29.91
FINAL
30.20
30.20
30.20
30.20
RECOVERY
DATE/TIME
11/16 0930
11/16 0930
11/16 0930
11/16 0930
2116 — appeared to be less than 25" vacuum intake.



NOTES:
                                      45

-------
                       NOX FIELD SAMPLING DATA
                                                      DATE    Nov. 16, 1976
SAMPLE NO.
PNI-3
PNE-3
PNI-4
PNE-4
SAMPLE
TIME
11:52
11:38
12:22
12:15
FLASK
#/VOLUME
17/2094
21/2110
24/2109
19/2122
TEMPERATURE
°F
INITIAL
52
52
52
52
FINAL
38
38
38
38
FLASK PRESSURE
"Hg
INITIAL
26"
30"
25"
25.5"
FINAL
-1.1"
-3.7"
-3.8"
-2.4"
BAROMETRIC
PRESSURE "Hg
INITIAL
30.2
30.2
30.2
30.2
FINAL
30.26
30.26
30.26
30.26
RECOVERY
DATE/TIME
11/17 1000
11/17 1000
11/17 1000
11/17 1000
NOTES:
                                  46

-------
                        NOX FIELD SAMPLING DATA
                                                       DATE
Nov. 16, 1976
SAMPLE NO.
PNI-5
PNE-5
PNI-6
PNE-6
SAMPLE
TIME
12:45
12:30
12:50
12:55
FLASK
#/VOMUME
20/2100
23/2116
22/2114
25/2102
TEMPERATURE
°F
INITIAL
60
60
54
54
FINAL
38
38
38
38
FLASK PRESSURE
"Hg
INITIAL
25"
25"
25"
25"
FINAL
-3.1"
-1.2"
.2"
.5"
BAROMETRIC
PRESSURE "Hg
INITIAL
30.2
30.2
30.2
30.2
FINAL
30.26
30.26
30.26
30.26
RECOVERY
DATE/TIME
11/17 1000
11/17 1000
11/17 1000
11/17 1000
NOTES:
                                   47

-------
                        IMOX FIELD SAMPLING DATA
                                                       DATE
Nov. 16, 1976
SAMPLE NO.
PNI-7
PNE-7
PNI-8
PNE-8
PNI-9
PNE-9
SAMPLE
TIME
14:50
14:56
14:30
15:36
16:25
16:10
FLASK
#/VOMUME
4/2089
9/2083
12/2088
11/2090
6/2084
15/2100
TEMPERATURE
°F
INITIAL
50
50
50
50
50
50
FINAL
38
38
38
38
38
38
FLASK PRESSURE
"Hg
INITIAL
26"
25.5"
26.5"
26"
27.5"
28.0"
FINAL
-3.3"
-2.7
-3.6"
-1.9"
-1.9"
.1"
BAROMETRIC
PRESSURE "Hg
INITIAL
30.15
30.15
30.15
30.15
30.15
30.15
FINAL
30.26
30.26
30.26
30.26
30.26
30.26
RECOVERY
DATE/TIME
11/17 1000
11/17 1000
11/17 1000
11/17 1000
11/17 1000
11/17 1000
NOTES:
                                  48

-------
                           GAS SAMPLING FIELD DATA
Material Sampled for   TOTAL ACIDS

Date   11/15/76	


Plant   Baltimore Pyrolysis	


Bar. Pressure    29-91	
Ambient Temp.

Run No.   pG[
Power Stat Setting   80

Filter Used:  Yes	No.

Operator	
                                           Location   INLET

                                   "Hg Comments:

                                   °F
              MWH
CLOCK
TIME
Start
15:48
15:53
15:58
16:03
16:08
16:13
Stop
16:18
30
METER (Ft.3)
273.125
273.480
273.800
274.185
274.480
274.770
275.025
1.900
FLOW METER
SETTING (LPM)
2.0
2.0
2.0
2.0
2.0
2.0
2.0

METER TEMPERATURE
IN
74°
74°
78°
78°
80°
80°
80°
77.7°
Comments:
                        Impinger Bucket No..
                       Meter Box No.    G-1
                                         49

-------
                           GAS SAMPLING FIELD DATA
Material Sampled for   TOTAL ACIDS




Date   11716/76	




Plant    Baltimore Pyrolysis	




Bar. Pressure    30.25	1'Hg




Ambient Temp.   70	° p
Run No.   PGI-2
Power Stat Setting	iP.	




Filter Used:  Yes	No	*_




Operator	MWH__
I oration   INLET
Comments:
CLOCK
TIME
11:11
Start
11:18
11:23
11:28
11:33
11:38
11:43
Stop
11:48
30
METER (Ft.3)
276.62
276.765
277.120
277.400
277.600
277.840
278.120
278.325
1.705
FLOW METER
SETTING (LPM)
.5
2.0
2.0
2.0
2.0
2.0
2.0
2.0

METER TEMPERATURE
IN
70°
70°
70°
70°
70°
70°
70°
70°
~W
Comments:
                        Impinger Bucket No..
                        Meter Box No.   G-1
                                         50

-------
                            GAS SAMPLING FIELD DATA
Material Sampled for   TOTAL ACIDS




Data    11/16/76	




Plant    Baltimore Pyrolysis	




Bar. Pressure   30.16	
Ambient Temp.   70
Run No.    PGI-3
Power Stat Setting    85	




Filter Used: Yes	No	*_




Operator	
MWH
                  L'Hg




                   °F
                           Location   INLET
Comments:
CLOCK
TIME
Start
14:59
15:04
15:09
15:14
15:19
15:24
Stop
15:29
30
METER (Ft.3)
279.625
279.970
280.260
280.480
281.00
281 .30
281.70
2.075
FLOW METER
SETTING (LPM)
2.0
2.0
2.0
2.0
2.0
2.0
2.0

METER TEMPERATURE
IN
79°
79°
79°
79°
79°
79°
79°
79°
Comments:
                         Impinger Bucket No..
                        Meter Box No.   G-1
                                         51

-------
                           GAS SAMPLING FIELD DATA
Material Sampled for   TOTAL ACIDS




natP    11/15/76	
Plant    Baltimore Pyrolysis
Bar. Pressure __?JL9L
Ambient Temp.   50
Run No.   PGE-1
Power Stat Setting   40	




Filter Used:  Yes	No	*_




Operator	
McR
                -Hg
                          I orating    Exhaust
Comments:
Comments:
CLOCK
TIME
Start
16:14
Stop
16:44
30
METER (Ft.3 )
204.100
205.055
.955
FLOW METER
SETTING (LPM)
1.5
1.0

METER TEMPERATURE
IN
46°
50°
48°
                        Impinger Bucket No..
                        Meter Box No.    G-2
                                         52

-------
                          GAS SAMPLING FIELD DATA
Material Sampled for   TOTAL ACIDS




Date   11/16/76




Plant    Balitmore Pyrolysis





Bar. Pressure    30.25




Ambient Temp.   45
Run No.   PGE-2
Power Stat Setting   40	




Filter Used:  Yes	No	*_
Operator.
                 McR
Location   Exhaust
Comments:
CLOCK
TIME
Start
12:32
Stop
13:02
30
METER (Ft.3)
205.225
205.855
0.63
FLOW METER
SETTING (LPM)
2.0
.5

METER TEMPERATURE
IN
48°
52°
50°
Comments:
                        Impinger Bucket No
                        Meter Box No.
                                        53

-------
                            GAS SAMPLING FIELD DATA
Material Sampled for   TOTAL ACIDS




patB   11/16/76	




Plant    Balitmore Pyrolysis	




Bar. Pressure    30.16	




Ambient Temp.   50	
Run No.   PGE-3
Power Stat Sotting    50
Filter Used:  Yes	No	*_
Operator.
                 McR
1'Hg
         Location   Exhaust
Comments:
CLOCK
TIME
Start
16:05
Stop
16:35
30
METER (Ft.3)
206.032
208.800
2.768
FLOW METER
SETTING (LPM)
2.0
2.0

METER TEMPERATURE
IN
48°
55°
51.5°
Comments:
                        Impinger Bucket No. _






                        Meter Box No. _
-------
                                 ANALYTICAL DATA
PLANT   Baltimore  Pyrolysis
                                             COMMENTS:
DATE   11-19-76
SAMPLING LOCATION   Exhaust

SAMPLE TYPE   Part.	
RUN NUMBER _PPL2_
SAMPLE BOX NUMBER
CLEAN-UP MAN _McJL
PROMT HALF

 ACETONE WASH OF NOZZLE, PROBE, CYCLONE (BYPASS),   CONTAINER
   FLASK, FRONT HALF OF FILTER HOLDER
                               .8552
 FILTER NUMBER 	      .6542            CONTAINER
                               .2010
                                                                    LABORATORY RESULTS

                                                                        186.4       m,
                                                                        201.0
                                                                                  . mg
                                               FRONT HALF SUBTOTAL
                                                                         387.4
                                                                                    . mg
BACK HALF

 IMPINGER CONTENTS AND WATER WASH OF
   IMPINGERS, CONNECTORS, AND BACK
   HALF OF FILTER HOLDER

 ACETONE WASH OF IMPINGERS, CONNECTORS.
   AND BACK HALF OF FILTER HOLDER
ETHER-CHLOROFORM
FyTRAiyrmw
r.niUTAINER
BACK HA' FSNRTflTAl

TOTAI WFIRHT 387.4

mg
mg
mg

mg

MOISTURE

  IMPINGERS
   FINAL VOLUME
   INITIAL VOLUME
   NET VOLUME
                 424   ml
                 300   ml
                 1.24   ml
SILICA GEL
 FINAL WEIGHT      215.9  g
 INITIAL WEIGHT   __2000_ g
 NET WEIGHT     —15JL- g
g
9
                                                      TOTAL MOISTURE
                                                                          139.9
                                           55

-------
                                 ANALYTICAL DATA
PLANT   Baltimore  Pyrolysis
COMMENTS:
DATE   11-19-76
SAMPLING LOCATION   Exhaust

SAMPLE TYPE   Part	
RUN NUMBER __PPEJ_
SAMPLE BOX NUMBER.

CLEAN-UP MAN _Mc_R_
FRONT HALF

 ACETONE WASH OF NOZZLE, PROBE, CYCLONE (BYPASS),   CONTAINER
   FLASK, FRONT HALF OF FILTER HOLDER
                               .7752
 FILTER NUMBER 	      -6571           CONTAINER
                               .1181
                      LABORATORY RESULTS
                          465.6
                           118.1
                                     . mg
                                      mg
                                              FRONT HALF SUBTOTAL
                           583.7
                                                                                    mg
BACK HALF

 IMPINGER CONTENTS AND WATER WASH OF
   IMPINGERS, CONNECTORS, AND BACK
   HALF OF FILTER HOLDER

 ACETONE WASH OF IMPINGERS, CONNECTORS,
   AND BACK HALF OF FILTER HOLDER
CONTAINER
ETHER-CHLOROFORM
EXTRACTION
CONTAINER
RACK HALF SURTOTAL

TOTAL WEIGHT 583.7

mg
mn
mg

mg

MOISTURE

 IMPINGERS
   FINAL VOLUME
   INITIAL VOLUME
   NET VOLUME

 SILICA GEL
   FINAL WEIGHT
   INITIAL WEIGHT
   NET WEIGHT
305
200
105
219.9
200.0
19.9
.ml
.ml
.ml


.9


. g
       TOTAL MOISTURE
                           124.9
                                           56

-------
                                 ANALYTICAL DATA
PLANT   Baltimore  Pyrolysis
                                              COMMENTS:
DATE   H-19-76
SAMPLING LOCATION  Exhaust

SAMPLE TYPE   Part-	

RUNNUMBER_PP§J	
SAMPLE BOX NUMBER.

CLEAN-UP MAN __McJ
FRONT HALF

 ACETONE WASH OF NOZZLE, PROBE, CYCLONE (BYPASS),
   FLASK, FRONT HALF OF FILTER HOLDER
                               .8283
 FILTER NUMBER 	      -6581
                               .1702
                                              CONTAINER
                                              CONTAINER
                                                                    LABORATORY RESULTS
                                                                         209.3
                                                                         170.2
                                              FRONT HALF SUBTOTAL
                                                                         379.5
                                                                                   . mg
                                                                                    tng
                                                                                   . mg
BACK HALF

 IMPINGER CONTENTS AND WATER WASH OF
   IMPINGERS, CONNECTORS, AND BACK
   HALF OF FILTER HOLDER

 ACETONE WASH OF IMPINGERS, CONNECTORS,
   AND BACK HALF OF FILTER HOLDER
rniUTAINFR
ETHER-CHLOROFORM
rniUTAIIUFR
BACK HALF SUBTOTAL
TOTAL WEIGHT
mg
mg
mg
mg

379.5 mg

MOISTURE

 IMPINGERS
   FINAL VOLUME
   INITIAL VOLUME
   NET VOLUME

 SILICA GEL
   FINAL WEIGHT
   INITIAL WEIGHT
   NET WEIGHT
300
200
100
214.6
200
14.6
ml
.ml
.ml
g

-fl
g
g
a
                                                     TOTAL MOISTURE
                                                                         114.6
                                         57

-------
                   LOAD SHEET
             STACK TEST - PARTICULATE
 PPE-1

Parti
Enter






Tf(Min)
(DM)2 (in2)
PS(in Hg)
VM(ft3)
VW(ml)
%CO2
%O2
%N2
4350V
As(ft 2)
(Ts+460)
mf (mg)
mt (mg)
VMSTDtf3)
PS ("Hg)
Md
(Ts+460)
Qs(scfm)
(Initially Only)
Value
0.0283
17.71
0.0474
1032

60
.0625
30.42
41.845
124.9
9.5
11.4
79.1
84560.00
50.26
598.8
Part 2
583.7
583.7
42.157
30.42
.877
598.8
113,868.0
Location
04
05
06
07

09
10
11
12
13
14
15
16
17
18
19
00
01
02
03
04
05
06
Test
Enter
Tf(Min)
(DM)2 (in2)
PS(in Hg)
VM(ft3 )
VW(ml)
%CO2
%O2
%N2
4350V
As(ft 2)
(Ts+460)
mf (mg)
mt (mg)
VMSTDff3)
PS ("Hg)
Md
(Ts+460)
Qs(scfm)
# PPE-2

Value
60
.0625
30.67
35.945
139.9
9.5
11.4
79.1
68780.66
50.26
599.2
Part 2
387.4
387.4
36.645
30.67
.847
599.2
90,321.1
Test
Location
09
10
11
12
13
14
15
16
17
18
19
00
01
02
03
04
05
06
Enter
Tf(Min)
(DN)2(in2)
PS (in Hg)
VM(ft3 )
VW(ml)
%CO2
%O2
%N2
4350X/
As(ft2)
(Ts+460)
mf (mg)
mt (mg)
VMSTDtf3)
PS ("Hg)
Md
(Ts+460)
Qs(scfm)
# PPE-3

Value
60
.0625
30.67
35.760
114.6
8.0
12.9
79.1
68780.66
50.26
599.2
Part 2
379.5
379.5
36.443
30.67
.870
599.2
92,623.4

Location
09
10
11
12
13
14
15
16
17
18
19
00
01
02
03
04
05
06
                        58

-------
                          RESULTS
                  STACK TEST - PARTICULATE
Test #   PPE-1
Test g:  PPE-3
Value
Vm (SCF)
Vm (SCM)
Vw gas (CF)
% Moisture
Md
MWd
MW
Vs (fpm)
ACFM
Flow (SCFM)
Flow (SCMM)
%l
%EA
Front gr/scf
Front gm/scm
Total gr/scf
Total gm/scm
Front gr/acf
Front gm/acm
Total gr/acf
Total gm/acm
Front Ib/hr
Front kg/hr
Total Ib/hr
Total kg/hr

42.157
1.193
5.920
12.314
.877
29.976
28.501
2871.793
144,336.4
113,868.0
3,222.46
90.02
118.2
.2132
.4883
.2132
.4883
.1681
.3850
.1681
.3850
208.08
94.38
208.08
94.38
Value
Vm (SCF)
Vm (SCM)
Vw gas (CF)
% Moisture
Md
MWd
MW
Vs (fpm)
ACFM
Flow (SCFM)
Flow (SCMM)
%l
%EA
Front gr/scf
Front gm/scm
Total gr/scf
Total gm/scm
Front gr/acf
Front gm/acm
Total gr/acf
Total gm/acm
Front Ib/hr
Front kg/hr
Total Ib/hr
Total kg/hr

36.645
1.037
6.631
15.322
Value
Vm (SCF)
Vm (SCM)
Vw gas (CF)
% Moisture
.847 , Md
29.976 MWd
28.141
2341.209
117,669.2
90,321.1
2,556.1
97.48
118.2
.1628
.3728
.1628
.3728
.1249
.2861
.1249
.2861
126.02
57.16
126.02
57.16
MW
Vs (fpm)
ACFM
Flow (SCFM)
Flow (SCMM)
%l
%EA
Front gr/scf
Front gm/scm
Total gr/scf
Total gm/scm
Front gr/acf
Front gm/acm
Total gr/acf
Total gm/acm
Front Ib/hr
Front kg/hr
Total Ib/hr
Total kg/hr

36.443
1.031
5.432
12.972
.870
29.976
28.266
2336.03
117,408.9
92,623.4
2,621.2
94.57
158.5
.1604
.3672
.1604
.3672
.1264
.2894
.1264
.2894
127.30
57.74
127.30
57.74
                            59

-------
                       BALTIMORE PYROLYSIS
                             LOAD SHEET
                        STACK TEST-SO2/SO3
Master #	
Test *   PSI-1
Master -	
Test *    PSI-2
Master ~
        PSI-3
Enter
Vm(f3)
PbarC'Hg)
Tm,°F
VrVb(S02 )
N
Vsoln(S02 )
Valiq(S02)
Vt-Vb(S03)
Vsoln(S03)
Valiq(S03)
Value
45.35
29.91
88.9
2.5
0.01005
350
0.5
4.0
226
10
Location
09
10
11
12
13
14
15
16
17
18

Vm(scf)
SO2 (Ib/scf )
SO2 (ppm)


S03 (Ib/scf)
SO3 (ppm)
43.76
2.833 x10~5
171.4


2.242 X10"6
10.85
Enter
Vm(f3)
PbarC'Hg)
Tm,°F
VrVb(S02 )
N
Vsoln(S02)
Valiq(S02)
Vt-Vb(S03)
Vsoln(S03)
Valiq(S03)
Value
36.10
30.25
85.0
1.9
0.01005
342
0.5
2.8
273
10
Location
09
10
11
12
13
14
15
16
17
18
RESULTS
Vm(scf)
SO2 (Ib/scf)
SO2 (ppm)


SO3 (Ib/scf)
SO3 (ppm)
35.49
2.595 x 1CT5
157.0


2.338 x 10""6
11.32
Enter
Vm(f3)
PbarC'Hg)
Tm.°F
VrVb(S02 )
N
VSoln(S02)
Valiq(S02)
VrVb(S03)
Vsoln(S03)
Valiq(S03)
Value
49.26
30.16
83.7
1.9
0.01005
358
0.5
3.0
216
10
Location
09
10
11
12
13
14
15
16
17
18

Vm(scf)
SO2 (Ib/scf)
SO2 (ppm)


SO3 (Ib/scf)
SO3 (ppm)
48.39
1.992x 10T5
120.5


1.453x 10""6
7.034
                                60

-------
                       BALTIMORE PYROLYSIS
                             LOAD SHEET
                         STACK TEST-SO2/SO3
Master =	
Test =   PSE-1
Master =	
Test =  PSE-2
Master -	
Test =   PSE-3
Enter
Vm
PbarC'Hg)
Tm.°F
Vt-Vb(S02 )
N
VSoln(S02)
Valiq(S02)
Vt-Vb(S03)
Vsoln(S03)
Va|iq(S03)
Value
37.61
29.91
63.1
1.9
0.01005
376
10
20.0
340
100
Location
09
10
11
12
13
14
15
16
17
18

VmUcf)
S02 (Ib/scf )
SO2 (ppm)


SO3 (Ib/scf)
SO3(ppm)
38.08
1.329x TO'6
8.041


1.938x 1CT6
9.380
Enter
Vm(f3)
PbarC'Hg)
Tm,°F
Vt-Vb(S02 )
N
Vsoln(S02)
Va|jq(S02)
Vt-Vfa(S03)
VSoln(S03)
Valiq(S03)
Value
34.92
30.25
58.8
3.4
0.01005
378
10
20
291
10
Location
09
10
11
12
13
14
15
16
17
18
RESULTS
Vm(scf)
S02 (Ib/scf)
SO2 (ppm)


SO3 (Ib/scf)
SO3 (ppm)
36.06
2.525 x 10"6
15.28


1.752x 1CT6
8.479
Enter
vm(f3)
PbarC'Hg)
Tm,°F
VrVb(S02 )
N
VSoln(S02 )
Valiq(S02 )
VrVb(S03)
Vsoln(S03)
Valiq(S03)
Value
35.83
30.16
57.8
1.6
0.01005
401
10
1.6
296
10
Location
09
10
11
12
13
14
15
16
17
18

Vm(scf)
SO2 (Ib/scf)
SO2 (ppm)


SO3 (Ib/scf)
SO3(ppm)
36.96
1.230x 10~6
7.441


1.391 x 10"6
6.732
                                 61

-------
                        LOAD SHEET
                    STACK TEST - NOx
                        Test*  PNI-2
Enter
Pf"Hg
Tf°F
Pi "Hg
Ti°F
M(ng)
Tes
Pf'Hg
Tf°F
Pi "Hg
Ti°F
M(M9>
Value
28.70
40
44.91
44
63.7
Location





,* PNI-4
26.46
38
+0.2
52
1.8





Enter
Pf'Hg
Tf°F
Pi "Hg
Ti°F
M(M9)
Tes
Pf'Hg
Tf°F
Pi "Hg
Ti°F
M(pig)
Value
29.20
40
+4.91
44
4.6
Location





t* PNI-5
27.16
38
+4.2
60
1.8





Enter
Pf'Hg
Tf°F
Pi "Hg
Ti°F
M(jug)
Tes
Pf'Hg
Tf°F
Pi "Hg
Ti°F
M(ng)
Value
29.16
38
+4.2
52
30.4
Location





t* PNI-6
30.06
38
+4.2
54
1.8





Test#_PN±i
RESULTS

    PNI-2

Vol (scf)
NOx (Ib/scf)
NOx (gm/m3)
NOx (ppm)
Test*
Vol (scf)
NOx (Ib/scf)
NOx (gm/m3)
NOx (ppm)
Value
1751.346
2.255 x 1CT6
3.61 2 x10~2
18.88
PNI-4
1946579
5.733 x 10~8
9.183 x 1CT4
0.4799

Vol (scf)
NOx (Ib/scf)
NOx (gm/m3)
NOx (ppm)
Test*
Vol (scf)
NOx (Ib/scf)
NOx (gm/m3)
NOx (ppm)
Value
1801.882
1.583x 1CT7
2.535 x10~3
1.325
PNI-5
1707.369
6.536 x 10~8
1.047x 10~3
0.5472

Vol (scf)
NOx (Ib/scf)
NOx (gm/m3)
NOx (ppm)
Test*
Vol (scf)
NOx (Ib/scf)
NOx (gm/m3)
NOx (ppm)
Value
1844.964
1.022x 10""6
1.036x 1CT2
8.551
PNI-6
1919.749
5.81 3 x 10T*
9.312 x 10"4
0.4866
                             62

-------
                         LOAD SHEET
                      STACK TEST - NOx
Test*   PNI-7
                        Test
PNI-8
=   PNI-9
Enter
Pf"Hg
Tf°F
Pi "Hg
Ti°F
M(Mg)
Tes
Pf"Hg
Tf°F
Pi "Hg
Ti°F
M(Mg)
Value
29.97
38
4.15
50
0.9
t*





Location











Enter
Pf"Hg
Tf°F
Pi "Hg
Ti°F
M(M9)
Tes
Pf"Hg
Tf°F
Pi "Hg
Ti°F
M(/ig)
Value
26.67
38
3.65
50
17.5
t*





Location











Enter
Pf"Hg
Tf°F
Pi "Hg
Ti°F
M(wj)
Tes
Pf "Hg
Tf°F
Pi "Hg
Ti°F
M(A/g)
Value
28.36
38
2.65
50
9.2
t =





Location











                            RESULTS
      PNI-7
                    »   PNI-9

Vol (scf)
NOx (Ib/scf)
NOx(gm/m3)
NOx (ppm)
Test*
Vol (scf)
NOx (Ib/scf)
NOx(gm/m3)
NOx (ppm)
Value
1682.166
3.317 x10~8
5.313 xKT4
0.02776






Vol (scf)
NOx (Ib/scf)
NOx(gm/m3)
NOx (ppm)
Test*
Vol (scf)
NOx (Ib/scf)
NOx(gm/m3)
NOx (ppm)
Value
1695.161
6.401 x 10~7
1.025x10~2
5.358






Vol (scf)
NOx (Ib/scf)
NOx(gm/m3)
NOx (ppm)
Test*
Vol (scf)
NOx (Ib/scf)
NOx(gm/m3)
NOx (ppm)
Value
1887.121
3.023 x 10~7
4.842 x1CT3
2.530





                              63

-------
Test*  PNE-1
   LOAD SHEET
STACK TEST - NOx

  Test =  PNE-2
Test *   PNE-3
Enter
Pf "Hg
Tf°F
Pi "Hg
Ti°F
M(jug)
Tes
Pf "Hg
Tf°F
Pi "Hg
Ti°F
M(Mg)
Value
29.4
38
+4.91
44
37.8
Location





t* PNE-4
27.86
38
+4.7
52
4.6





Enter
Pf "Hg
Tf°F
Pi "Hg
Ti°F
M(jug)
Tes
Pf"Hg
Tf°F
Pi "Hg
Ti°F
M(jug)
Value
29.7
38
+4.91
44
13.8
Location





t* PNE-5
29.06
38
+5.2
60
9.2





Enter
Pf "Hg
Tf°F
Pi "Hg
Ti°F
M(jug)
Tes
Pf "Hg
Tf°F
Pi "Hg
Ti°F
M(Aig)
Value
26.56
38
+0.2
52
29.5
Location





t* PNE-6
29.76
38
+5.2
54
29.5





      PNE-1
                           RESULTS
         PNE-2
      PNE-3

Vol (scf)
NOx (Ib/scf)
NOx(gm/m3)
NOx (ppm)
Test* f
Vol (scf)
NOx (Ib/scf)
NOx(gm/m3)
NOx (ppm)
Value
1811.471
1. 294x10"*
2.072 x 10~2
10.83
'NE-4
1736.718
1.642x1CT7
2.630 x 10~3
1.375

Vol (scf)
NOx (Ib/scf)
NOx(gm/m3)
NOx (ppm)
Test* f
Vol (scf)
NOx (Ib/scf)
N0x(gm/m3)
NOx (ppm)
Value
1835.376
4.662 x 10~7
7.467 x 1CT3
3.902
'NE-5
1790.604
3.186 x 1CT7
5.103 x 10"3
2.667

Vol (scf)
NOx (Ib/scf)
NOx(gm/m3)
NOx (ppm)
Test* P
Vol (scf)
NOx (Ib/scf)
NOx(gm/m3)
NOx (ppm)
Value
1945.552
9.401 x 10~7
1.506x 10"2
7.870
NE-6
1826.026
1.002x 10"6
1.604x 10"2
8.384
                             64

-------
 Test =  PNE-7
   LOAD SHEET
STACK TEST - NOx

      ^  PNE-8
     er  PNE-9
Enter
Pf "Hg
Tf°F
Pi "Hg
Ti°F
M(/jg)
Tes
Pf "Hg
Tf°F
Pi "Hg
Ti°F
M(/jg)
Value
27.56
38
+4.65
50
8.3
Location





t J?










Enter
Pf "Hg
Tf°F
Pi "Hg
Ti°F
M(jug)
Tes
Pf "Hg
Tf°F
Pi "Hg
Ti°F
Ml/ng)
Value
28.36
38
+4.15
50
19.4
Location





t#










Enter
Pf "Hg
Tf°F
Pi "Hg
Ti°F
M(Mg)
Tes
Pf "Hg
Tf°F
Pi "Hg
Ti°F
M(pg)
Value
30.16
38
+2.15
50
9.2
Location





t =•










T»
-------
                                               APPENDIX B
                           DETAILED DISPERSION MODELING RESULTS

Maximum Ground Level Concentrations from existing configuration Analysis of Concentration as a function of
stability and wind speed.  1971 Version D. B. Turner.

Emission Rate (G/sec) = 100.00
Physical Stack Height (M) = 67.10
Stack Gas Temp (Deg k) = 505.00
Ambient Air Temperature (Deg k) = 293.0
Volume Flow (m3/sec)  = 172.30
      Stability


         1
         1
         1
         1
         1
         1
         1
         2
         2
         2
         2
         2
         2
         2
         2
         2
         3
         3
         3
         3
         3
         3
         3
         3
         3
         4
         4
         4
         4
         4
         4
         4
         4
         4
         4
         4
         4
         4
         4
         5
         5
         5
         5
         5
         6
         6
         6
         6
         6
                   Wind Speed
                     (m/sec)

                        .5
                        .8
                       1.0
                       1.5
                       2.0
                       2.5
                       3.0
                       0.5
                       0.8
                       1.0
                       1.5
                       2.0
                       2.5
                       3.0
                       4.0
                       5.0
                       2.0
                       2.5
                       3.0
                       4.0
                       5.0
                       7.0
                      10.0
                      12.0
                      15.0
                       0.5
                       0.8
                       1.0
                       1.5
                       2.0
                       2.5
                       3.0
                       4.0
                       5.0
                       7.0
                      10.0
                      12.0
                      15.0
                      20.0
                       2.0
                       2.5
                       3.0
                       4.0
                       5.0
                       2.0
                       2.5
                       3.0
                       4.0
                       5.0
 Max. Cone.
   (G/m3)

99.0000E +00
58.5767 E -06
63.1151 E-06
71.5077 E-06
77.2308E -06
31.3361E-05
34.3072 E -05
99.0000 E +00
18.2399 E -06
21.2899 E-06
27.8516 E-06
33.2305E -06
37.7156E-06
41.5061E-06
47.4770E -06
51.8100E-06
22.1766 E-06
26.0315E -06
29.1181E-06
35.0835E -06
39.3322 E -06
45.3633E -06
50.0072E -06
51.3681E-06
51.9164E-06
99.0000E +00
99.0000 E +00
17.9712E-07
32.3392 E -07
43.6273 E -07
65.4472E -07
93.5756E -07
11.2424E-06
13.9327 E-06
18.3926 E -06
22.7665E -06
24.6242 E -06
26.3641 E -06
27.5105E -06
36.4435E -05
33.5310E -05
31.2410E-05
27.3017 E-05
25.2877 E -05
13.7779E -05
13.2732E -05
12.3231 E-05
12.0533 E-05
11.4154E-05
Dist. of Max.
    (km)

999.000 (1)
   1.525
   1.330
   1.156
   1.023
   0.934
   0.863
999.000 (1)
   7.414
   6.113
   4.340
   3.423
   2.871
   2.494
   2.015
   1.723
   7.377
   6.372
   5.391
   4.163
   3.443
   2.647
   2.061
   1.338
   1.615
999.000 (1)
999.000 (1)
196.025 (3)
  93.415
  56.066
  33.934
  30.023
  19.742
  14.723
   9.350
   6.736
   5.724
   4.733
   3.315
  20.009
  18.233
  17.105
  15.375
  14.192
  62.333 (1)
  56.056
  51.190
  44.541
  40.172
Plume Height
    (M)

 2067.2 (2)
 1317.2(2)
 1067.2 (2)
  733.3 (2)
  567.1 (2)
  467.1 (2)
  400.5 (2)
 2067.2 (2)
 1317.2 (2)
 1067.2 (2)
  733.3 (2)
  567.1 (2)
  467.5 (2)
  400.5 (2)
  317.1 (2)
  267.1 (2)
  567.1 (2)
  467.1 (2)
  400.5 (2)
  317.1 (2)
  267.1 (2)
  210.0 (2)
  167.1
  150.4
  133.3
 2067.2 (2)
 1317.2 (2)
 1067.2 (2)
  733.3 (2)
  567.1 (2)
  467.1 (2)
  400.5 (2)
  317.1 (2)
  267.1 (2)
  210.0 (2)
  167.1
  150.4
  133.3
  117.1
  199.7
  190.2
  182.9
  172.3
   164.9
  177.1
  169.2
  163.2
  154.4
  149.2
(1)
The distance to the point of maximum concentrations is so great that the same stability is not likely to persist long enough for
the plume to travel this far.
(2)    The plume is of sufficient height that extreme caution should be used in interpreting this computation as this stability type
      may not exist to this height. Also wind speed variations with height may exert a dominating influence.

(3)    No computation was attempted for this height as the point of maximum concentration is greater than 100 kilometers from
      the source.
                                                     66

-------
Maximum Ground Level Concentrations from existing configuration Analysis of Concentration as a function of
stability and wind speed.  1971 Version, D. B. Turner.

Emission Rate (G/sec) = 100.00
Physical Stack Height (M) = 7.60
Stack Gas Temp (Deg k) = 322.0
Ambient Air Temperature (Deg k) = 293.0
Volume Flow (M3/sec) = 396.4
      Stability

         T
          1
          1
          1
          1
          1
          1
          2
          2
          2
          2
          2
          2
          2
          2
          2
          3
          3
          3
          3
          3
          3
          3
          3
          3
          4
          4
          4
          4
          4
          4
          4
          4
          4
          4
          4
          4
          4
          4
          5
          5
          5
          5
          5
          6
          6
          6
          6
          6
                    Wind Speed
                      (m/sec)
                        0.5
                        0.8
                        1.0
                        1.5
                        2.0
                        2.5
                        3.0
                        0.5
                        0.8
                        1.0
                        1.5
                        2.0
                        2.5
                        3.0
                        4.0
                        5.0
                        2.0
                        2.5
                        3.0
                        4.0
                        5.0
                        7.0
                       10.0
                       12.0
                       15.0
                        0.5
                        0.8
                        1.0
                        1.5
                        2.0
                        2.5
                        3.0
                        4.0
                        5.0
                        7.0
                       10.0
                       12.0
                       15.0
                       20.0
                        2.0
                        2.5
                        3.0
                        4.0
                        5.0
                        2.0
                        2.5
                        3.0
                        4.0
                        5.0
 Max. Cone.
93. 7429 E -06
11.3349E-05
1 2.4043 E -05
14. 5644 E -05
16.291 3 E -05
17.7366E-05
1 8.9894 E -05
29.1919E-06
42.1920E-06
50.2587 E -06
68.8766 E -06
86.0128E -06
10.1980E-05
11.7035E-05
14. 4995 E -05
1 7.0477 E -05
62.851 3 E -06
77.3996 E -06
91.5990E-06
1 1 .9038E -05
1 4.5203 E -05
19.4160E-05
25.9982 E -05
29.9283 E -05
35.21 32 E -05
99.0000 E +00
44.3245E -07
63.9775E -07
1 2.501 9 E -06
19.5546E-06
27.2463 E -06
35.6382E -06
53.5424 E -06
72.5102E -06
11.3116E-05
1 7.3222 E -05
21.3177E-05
27.1708E-05
34 .301 5E -05
1 8.9477 E -05
18.484 IE -05
1 8.0722 E -05
1 7.1 890 E -05
1 6.51 23 E -05
16.9332E -05
16.7940E -05
1 6.664 1E -05
16.4288E -05
1 6.21 98 E -05
Dist. of Max.
    (km)

   1.524
   1.222
   1.101
    .912
    .798
    .720
    .662
   7.413
   4.838
   3.951
   2.741
   2.119
   1.737
   1.478
   1.148
   0.946
   4.421
   3.481
   2.867
   2.118
   1.679
   1.190
   0.832
   0.697
   0.564
999.000 (1)
118.045 (3)
 76.252
 35.744
 21.782
 14.941
 11.124
   7.062
   5.009
   3.008
   1.811
   1.408
   1.043
   0.795
   7.158
   6.325
   5.723
   4.926
   4.389
 13.310
 11.506
 10.221
   8.492
   7.363
Plume Height
    (M)

 1317.0 (2)
  826.0 (2)
  662.3 (2)
  444.1 (2)
  334.9 (2)
  269.5 (2)
  225.8 (2)
 1317.0(2)
  826.0 (2)
  662.3 (2)
  444.1 (2)
  334.9 (2)
  269.5 (2)
  225.8 (2)
  171.3
  138.5
  334.9 (2)
  269.5 (2)
  225.8 (2)
  171.3
  138.5
  101.1
   73.1
   62.2
   51.2
 1317.0(2)
  826.0 (2)
  662.3 (2)
  444.1 (2)
  334.9 (2)
  269.5 (2)
  225.8 (2)
  171.3
  138.5
  101.1
   73.1
   62.2
   51.2
   40.3
  112.4
  104.9
   99.1
   90.8
   84.8
   94.6
   88.3
   83.6
   76.6
   71.7
(1)
The distance to the point of maximum concentration is so great that the same stability is not likely to persist long enough
for the plume to travel this far.
(2)    The plume is of sufficient height that extreme caution should be used in interpreting this computation as this stability
      type may not exist to this height. Also wind speed variations with height may exert a dominating influence.

(3)    No computation was attempted for this height as the point of maximum concentration is greater than 100 kilometers
      from the source.
                                                     67

-------
        CASE 1 - MOST PROBABLE CONDITIONS - EXISTING CONFIGURATION
SOURCE STRENGTH (G/SEC) = 100.0
PHYSICAL STACK HEIGHT (M) = 7.6
STACK GAS TEMPERATURE (DEC K) = 322.0
VOLUME FLOW (M3/SEC) = 396.4

AMBIENT AIR TEMPERATURE (DEC K) = 293.0
STABILITY CLASS = 4
WIND SPEED (M/SEC)= 2.1
HEIGHT OF MIXING LAYER (M) = 700.0

FINAL EFFECTIVE HEIGHT OF EMISSION (M) = 319.4
DISTANCE TO FINAL EFFECTIVE HEIGHT (KM) = .784
DISTANCE
(KM)
.805
1.609
2.414
3.219
4.828
6.437
8.047
9.656
11.265
12.875
HEIGHT
(M)
319.4
319.4
319.4
319.4
319.4
319.4
319.4
319.4
319.4
319.4
CONCENTRATION
(G/CU M)
0.
73.66E-16
21.70E-11
18.12E-09
71.16E-08
33.72E-07
74.71E-07
11.70E-06
15.01 E-06
17.43E-06
SIGY
(M)
55.89
105.03
151.72
196.77
283.43
366.84
447.89
526.95
604.42
680.57
SIGZ
(M)
26.92
43.60
56.61
67.95
86.83
103.33
118.27
132.06
144.29
155.62
CHI
(SEC/M3)
0.
15.47E-17
45.57E-13
38.05E-1 1
14.94E-09
70.80E-09
15.69E-08
24.57 E-08
31.52E-08
36.60E-08
                                      68

-------
         CASE 2 - MOST PROBABLE CONDITIONS - EXISTING CONFIGURATION
SOURCE STRENGTH (G/SEC) = 100.0
PHYSICAL STACK HEIGHT (M)= 7.6
STACK GAS TEMPERATURE (DEC K) =  322.0
VOLUME FLOW (M3/SEC) =  396.4

AMBIENT AIR TEMPERATURE (DEC K) = 293.0
STAB ILITY CLASS = 4
WIND SPEED  (M/SEC) = 4.4
HEIGHT OF MIXING LAYER (M) = 700.0

FINAL EFFECTIVE HEIGHT OF EMISSION (M) = 156.4
DISTANCE TO FINAL EFFECTIVE HEIGHT (KM) = .784
DISTANCE       HEIGHT       CONCENTRATION        SIGY
   (KM)            (M)             (G/CU M)             (M)
    .805          156.4            22.50E-11             55.89
   1.609          156.4            25.36E-07            105.03
   2.414          156.4            18.55E-06            151.72
   3.219          156.4            38.28E-06            196.77
   4.828          156.4            58.06E-06            283.43
   6.437          156.4            60.71E-06            366.84
   8.047          156.4            56.97E-06            447.89
   9.656          156.4            51.56E-06            526.95
  11.265          156.4            46.10E-06            604.42
  12.875          156.4            41.22E-06            680.57
SIGZ
 (M)
 26.92
 43.60
 56.61
 67.95
 86.83
103.33
118.27
132.06
144.29
155.62
  CHI
(SEC/M3)
98.98E-13
11.16E-08
81.60E-08
16.84E-07
25.55E-07
26.71E-07
25.07E-07
22.69E-07
20.28E-07
18.14E-07
                                          69

-------
         CASE 3 - MOST PROBABLE CONDITIONS - EXISTING CONFIGURATION
SOURCE STRENGTH (G/SEC) = 100.0
PHYSICAL STACK HEIGHT (M) =  7.6
STACK GAS TEMPERATURE (DEG K) = 322.0
VOLUME FLOW (M3/SEC) = 396.4

AMBIENT AIR TEMPERATURE (DEG K) = 293.0
STAB ILITY CLASS = 4
WIND SPEED (M/SEC) = 8.2
HEIGHT  OF MIXING LAYER (M) = 700.0

FINAL EFFECTIVE HEIGHT OF EMISSION (M) = 87.4
DISTANCE TO FINAL EFFECTIVE HEIGHT (KM) = .784
DISTANCE       HEIGHT       CONCENTRATION        SIGY
  (KM)            (M)             (G/CUM)             (M)
    .805          87.4             13.19E-06             55.89
   1.609          87.4             11.34E-05            105.03
   2.414          87.4             13.71 E-05            151.72
   3.219          87.4             12.69E-05            196.77
   4.828          87.4             95.00E-06            283.43
   6.437          87.4             71.59E-06            366.84
   8.047          87.4             55.76E-06            447.89
   9.656          87.4             44.80E-06            526.95
  11.265          87.4             37.04E-06            604.42
  12.875          87.4             31.30E-06            680.57
SIGZ
 (M)
 26.92
 43.60
 56.61
 67.95
 86.83
103.33
118.27
132.06
144.29
155.62
  CHI
(SEC/M3)
10.82E-07
93.01E-07
11.24E-06
10.40E-06
77.90E-07
58.70E-07
45.72E-07
36.74E-07
30.38 E-07
25.67 E-07
                                          70

-------
         CASE 4 - UNFAVORABLE CONDITIONS - EXISTING CONFIGURATION
SOURCE STRENGTH (G/SEC) = 100.0
PHYSICAL STACK HEIGHT (M) =  7.6
STACK GAS TEMPERATURE (DEC K) = 322.0
VOLUME FLOW (M3/SEC) = 396.4
           /

AMBIENT AIR TEMPERATURE (DEG K) = 293.0
STABILITY CLASS = 6
WIND SPEED (M/SEC)= 1.0

FINAL EFFECTIVE HEIGHT OF EMISSION (M) = 116.1
DISTANCE TO FINAL EFFECTIVE HEIGHT (KM) = .095
DISTANCE       HEIGHT      CONCENTRATION        SIGY
   (KM)            (M)             (G/CU M)            (M)
    .805          116.1            54.59E-23            27.79
   1.609          116.1            18.17E-11            52.26
   2.414          116.1            13.69E-08            75.52
   3.219          116.1            19.39E-07            97.96
   4.828          116.1            16.97E-06           141.16
   6.437          116.1            46.32 E-06           182.74
   8.047          116.1            76.78E-06           223.15
   9.656          116.1            10.24E-05           262.58
  11.265          116.1            12.34E-05           301.22
  12.875          116.1            13.96E-05           339.20
SIGZ
 (M)
12.03
18.85
23.96
27.87
33.66
38.47
42.38
45.71
48.73
51.51
  CHI
(SEC/M3)
56.23E-25
18.72E-13
14.10E-10
19.97E-09
17.48E-08
47.71E-08
79.08E-08
10.55E-07
12.71E-07
14.38E-07
                                           71

-------
         CASE 5 - UNFAVORABLE CONDITIONS - EXISTING CONFIGURATION
SOURCE STRENGTH (G/SEC) = 100.0
PHYSICAL STACK HEIGHT (M) =  7.6
STACK GAS TEMPERATURE (DEC K) = 322.0
VOLUME FLOW (M3/SEC) = 396.4

AMBIENT AIR TEMPERATURE (DEC K) = 293.0
STABILITY CLASS =  6
WIND SPEED (M/SEC)= 3.1

FINAL EFFECTIVE HEIGHT OF EMISSION (M) = 82.8
DISTANCE TO FINAL EFFECTIVE HEIGHT (KM) = .284
DISTANCE       HEIGHT       CONCENTRATION        SIGY
  (KM)            (M)             (G/CUM)             (M)
    .805          82.8             15.58E-13            27.79
   1.609          82.8             67.11E-08            52.26
   2.414          82.8             14.50E-06            75.52
   3.219          82.8             45.67E-06            97.96
   4.828          82.8             10.50E-05            141.16
   6.437          82.2             14.44E-05            182.74
   8.047          82.8             16.14E-05            223.15
   9.656          82.8             16.63E-05            262.58
  11.265          82.8             16.56E-05            301.22
  12.875          82.8             16L9E/-05            339.20
SIGZ
 (M)
12.03
18.85
23.96
27.87
33.66
38.47
42.38
45.71
48.73
51.51
  CHI
(SEC/M3)
48.14E-15
20.74E-09
44.82E-08
14.11E-07
32.44E-07
44.62 E-07
49.88E-07
51.38E-07
51.17E-07
50.03E-07
                                         72

-------
        CASE 1 - MOST PROBABLE CONDITIONS - PROPOSED CONFIGURATION
SOURCE STRENGTH (G/SEC) = 100.0
PHYSICAL STACK HEIGHT (M)=  67.1
STACK GAS TEMPERATURE (DEC K) = 505.0
VOLUME FLOW (M3/SEC) =  172.3

AMBIENT AIR TEMPERATURE (DEG K) = 293.0
STABILITY CLASS = 4
WIND SPEED (M/SEC)= 2.1
HEIGHT OF MIXING LAYER (M) = 700.0

FINAL EFFECTIVE HEIGHT OF EMISSION (M) = 543.3
DISTANCE TO FINAL EFFECTIVE HEIGHT (KM) = 1.040
DISTANCE       HEIGHT       CONCENTRATION        SIGY          SIGZ           CHI
  (KM)            (M)             (G/CUM)            (M)           (M)          (SEC/M3)
    •805          468.6             0.                  55.89         26.92         0.
   1.609          543.3             0.                 105.03         43.60         0.
   2.414          543.3            17.61E-24           151.72         56.61         36.97E-26
   3.219          543.3            14.86E-18           196.77         67.95         31.20E-20
   4.828          543.3            19.40E-13           283.43         86.83         40.75E-15
   6.437          543.3            39.69E-11           366.84         103.33         83.34E-13
   8.047          543.3            74.83E-10           447.89         118.27         15.71E-11
   9.656          543.3            45.96E-09           526.95         132.06         96.52E-11
  11.265          543.3            14.50E-08           604.42         144.29         30.44E-10
  12.875          543.3            32.28E-08           680.57         155.62         67.79E-10
                                           73

-------
        CASE 2 - MOST PROBABLE CONDITIONS - PROPOSED CONFIGURATION
SOURCE STRENGTH (G/SEC) = 100.0
PHYSICAL STACK HEIGHT (M) =  67.1
STACK GAS TEMPERATURE (DEC K) = 505.0
VOLUME FLOW (M3/SEC) =  172.3

AMBIENT AIR TEMPERATURE (DEC K) = 293.0
STABILITY CLASS = 4
WIND SPEED (M/SEC) = 4.4
HEIGHT OF MIXING LAYER (M) = 700.0

FINAL EFFECTIVE HEIGHT OF EMISSION (M) = 294.4
DISTANCE TO FINAL EFFECTIVE HEIGHT (KM) = 1.040
DISTANCE       HEIGHT       CONCENTRATION        SIGY
   (KM)            (M)             (G/CUM)             (M)
    .805          258.7            42.00E-24             55.89
   1.609          294.4            19.81E-14            105.03
   2.414          294.4            11.31E-10            151.72
   3.219          294.4            45.46E-09            196.77
   4.828          294.4            93.84E-08            283.43
   6.437          294.4            32.98E-07            366.84
   8.047          294.4            61.66E-07            447.89
   9.656          294.4            86.65E-07            526.95
  11.265          294.4            10.35E-06            604.42
  12.875          294.4            11.41E-06            680.57
SIGZ
 (M)
 26.92
 43.60
 56.61
 67.95
 86.83
103.33
118.27
132.06
144.29
155.62
  CHI
(SEC/M3)
18.48E-25
87.17E-16
49.78E-12
20.00E-10
41.29E-09
14.51 E-08
27.13E-08
38.12 E-08
45.54E-08
50.22 E-08
                                          74

-------
       CASE 3 - MOST PROBABLE CONDITIONS - PROPOSED CONFIGURATION
SOURCE STRENGTH (G/SEC) = 100.0
PHYSICAL STACK HEIGHT (M) = 67.1
STACK GAS TEMPERATURE (DEC K) = 505.0
VOLUME FLOW (M3/SEC) = 172.3

AMBIENT AIR TEMPERATURE (DEG K) = 293.0
STABILITY CLASS = 4
WIND SPEED (M/SEC)= 8.2
HEIGHT OF MIXING LAYER (M) = 700.0

FINAL EFFECTIVE HEIGHT OF EMISSION (M) = 189.1
DISTANCE TO FINAL EFFECTIVE HEIGHT (KM) = 1.040
DISTANCE
(KM)
.805
1.609
2.414
3.219
4.828
6.437
8.047
9.656
11.265
12.875
HEIGHT
(M)
169.9
189.1
189.1
189.1
189.1
189.1
189.1
189.1
189.1
189.1
CONCENTRATION
(G/CU M)
57.43E-13
69.90E-09
17.11E-07
60.53E-07
14.74E-06
19.21E-06
20.42E-06
20.02E-06
18.87E-06
17.52E-06
SIGY
(M)
55.89
105.03
151.72
196.77
283.43
366.84
447.89
526.95
604.42
680.57
SIGZ
(M)
26.92
43.60
56.61
67.95
86.83
103.33
118.27
132.06
144.29
155.62
CHI
(SEC/M3)
47.10E-14
57.31 E-10
14.03E-08
49.63E-08
12.09E-07
15.75E-07
16.75E-07
16.42E-07
15.47E-07
14.37E-07
                                      75

-------
         CASE 4 - UNFAVORABLE CONDITIONS - PROPOSED CONFIGURATION
SOURCE STRENGTH (G/SEC) = 100.0
PLYSICAL STACK HEIGHT (M) =  67.1
STACK GAS TEMPERATURE (DEC K) = 505.0
VOLUME FLOW (M3/SEC) =  172.3

AMBIENT AIR TEMPERATURE (DEC K) = 293.0
STAB ILITY CLASS = 6
WIND SPEED (M/SEC)= 1.0

FINAL EFFECTIVE HEIGHT OF EMISSION (M) = 204.4
DISTANCE TO FINAL EFFECTIVE HEIGHT (KM) = .095
DISTANCE       HEIGHT       CONCENTRATION        SIGY
  (KM)            (M)             (G/CUM)             (M)
    .805          204.4             0.                 27.79
   1.609          204.4             0.                 52.26
  2.414          204.4            27.36E-19            75.52
  3.219          204.4            24.01 E-15            97.96
  4.828          204.4            63.91 E-12            141.16
  6.437          204.4            32.69E-10            182.74
  8.047          204.4            29.19E-09            223.15
  9.656          204.4            11.77E-08            262.58
  11.265          204.4            31.95E-08            301.22
  12.875          204.4            67.56E-08            339.20
SIGZ
 (M)
12.03
18.85
23.96
27.87
33.66
38.47
42.38
45.71
48.73
51.51
  CHI
(SEC/M3)
 0.
 0.
28.18E-21
24.73E-17
65.82E-14
33.67E-12
30.06E-11
12.12E-10
32.91 E-10
69.59E-10
                                          76

-------
        CASE 5 - UNFAVORABLE CONDITIONS - PROPOSED CONFIGURATION
SOURCE STRENGTH (G/SEC) =  100.0
PHYSICAL STACK HEIGHT (M)= 67.1
STACK GAS TEMPERATURE (DEC K) = 505.0
VOLUME FLOW (M3/SEC) = 172.3

AMBIENT AIR TEMPERATURE (DEC K) = 293.0
STABILITY CLASS = 6
WIND SPEED (M/SEC)= 3.1

FINAL EFFECTIVE HEIGHT OF EMISSION (M) = 162.3
DISTANCE TO FINAL EFFECTIVE HEIGHT (KM) = .284
DISTANCE
(KM)
.805
1.609
2.414
3.219
4.828
6.437
8.047
9.656
11.265
12.875
HEIGHT
(M)
162.3
162.3
162.3
162.3
162.3
162.3
162.3
162.3
162.3
162.3
CONCENTRATION
(G/CU M)
0.
83.57 E-20
62.58E-14
16.47E-11
19.38E-09
20.04E-08
71.40E-08
15.75E-07
27.44E-07
41.26E-07
SIGY
(M)
27.79
52.26
75.52
97.96
141.16
182.74
223.15
262.58
301.22
339.20
SIGZ
(M)
12.03
18.85
23.96
27.87
33.66
38.47
42.38
45.71
48.73
51.51
CHI
(SEC/M3)
0.
25.82E-21
19.34E-15
50.88E-13
59.88E-11
61.92E-10
22.06E-09
48.66E-09
84.80E-09
12.75E-08
                                      77

-------
                                  APPENDIX C
       AERODYNAMIC DOWNWASH ANALYSIS FOR BALTIMORE CITY PYROLYSIS PLANT

     A considerable plume downwash problem has been observed with the existing
stack configuration at the pyrolysis plant.   As noted in Section V, this phe-
nomenon cannot be treated in a definitive analytic way.  However, workers such
as Briggs^ '^ ' arid Turner^ ' have reported procedures for making first-order
approximations of ground level concentrations in situations where downwash
occurs.  Empirical studies indicate that downwash becomes important when the
efflux velocity is less than 1.5 times the wind speed.  With the existing con-
figuration, this occurs when the wind speed is more than 3 meters per second
(^6.7 miles per hour), a condition which occurs about 50% of the time at the
pyrolysis unit.  The highest ground level concentrations will result when the
wind speed is just high enough to bring the emissions to ground level, because
in this case turbulent mixing should be at a minimum.  This critical speed is
approximately 3 meters per second in the present case.
     For a relatively non-elevated, low velocity, low temperature source such
as the pyrolysis exhaust, downwash results in a virtual ground level source
condition, and the maximum ground level concentrations will occur within the
plant boundaries.  Consequently, it was considered more appropriate to estimate
the maximum levels at the monitoring site nearest the plant, about 700 meters
ENE of the boundary.  Using the methodology of Briggs, the 1-hour and 24-hour
maxima for particulate matter (PM) and sulfur oxides  (SO ) were predicted to be
                                                        y\
as tabulated below:
                                        Concentration  (yg/m  )
                  Averaging Period          PM        SO
                       1-Hour              800         98
                      24-Hour              480         59
 Briggs, G. A., Plume Rise, AEC Technical Information Series, 1969.
2
 Briggs, G. A., "Diffusion Estimation for Small Emissions," Air Resources
 Atmospheric Turbulence and Diffusion Laboratory, National Oceanic and
 Atmospheric Administration, Oak Ridge, Tennessee, May 1973.
 Turner, D. B., Workbook of Atmospheric Dispersion Estimates, 999-AP-26,
 U.S. Public Health Service, 1969.
                                       78

-------
The SOV levels are within the state and national standards, but the 24-hour PM
      *                                                         o
concentration is well above the Maryland serious level (160 yg/m ) and the
                                  o
federal primary standard (260 yg/m ).
     In view of these high short term concentrations, there appeared to be some
possibility that an annual standard might be violated.  Hence, estimates of
expected annual average pollutant concentrations were made by using the Briggs
methodology with stability wind rose data.  Predictions were made for both the
previously mentioned monitoring site and for the point where the maxima occur,
about 800 meters from the source.  The results are shown below:
                                                                  o
                                               Concentration (yg/m )
                     Location                      PM        SOV
                                                               X
                  Monitoring Site                 7.7        1.0
            Maximum Concentration Point           8.6        1.1
These concentrations are well below the Maryland and national standards for
these pollutants.
     The following points should be considered in assessing the preceding
results:
     t  Downwash is a highly site-specific phenomenon and can be
        handled in only a very approximate way by generalized
        methodologies.
     0  Terrain features which increase ground level turbulence
        and reduce the measured pollutant concentrations are not
        incorporated in the simple Briggs model.
     •  In spite of these deficiencies, the consideration of
        downwash generally improves the predictive accuracy of
        diffusion calculations for sources exhibiting essentially
        neutral buoyancy such as the existing pyrolysis config-
        uration.
     In summary, plume downwash appears to greatly increase ground level concen-
trations with the existing configuration.   The proposed tall stack-electrostatic
precipitator combination with its higher exhaust velocity and much higher gas
temperature should completely alleviate the downwash problem.

                                       79

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                                   TECHNICAL REPORT DATA
                            (Please read Instructions on the reverse before completing)
 1. REPORT NO.
  EPA-600/7-78-232
                                                           3. RECIPIENT'S ACCESSION-NO.
4. TITLE ANDSUBTITLE
   Source  Emission Tests at the Baltimore  Demonstration
   Pyrolysis  Facility
                                              5. REPORT DATE
                                                 December 1978
                                              6. PERFORMING ORGANIZATION CODE
7 AUTHOR(S)
John L. Haslbeck
Billy C. McCoy
                                                           8. PERFORMING ORGANIZATION REPORT NO.
9. PERFORMING ORGANIZATION NAME AND ADDRESS
                                                           10. PROGRAM ELEMENT NO.
            TRW
            Environmental  Engineering Division
            800  Foil in Lane, S.E.
            Vienna,  VA  22180
                                               1NE  624
                                              11. CONTRACT/GRANT NO.
                                                   68-01-2988
12. SPONSORING AGENCY NAME AND ADDRESS
 Industrial  Environmental Research Lab.
 Office of Research and Development
 U.S. Environmental Protection Agency
 Cincinnati, Ohio 45268
                                                           13. TYPE OF REPORT AND PERIOD COVERED
                             - Cinn, OH
Final
                                              14. SPONSORING AGENCY CODE
                                                   EPA/600/12
15. SUPPLEMENTARY NOTES
            EPA Project  Officer - Walter W. Liberick Jr.-  513/684-4363
16. ABSTRACT
           TRW was retained by EPA/IERL Cincinnati in May of 1976  to  conduct source
emission tests at a solid waste  treatment plant in Baltimore, Maryland.   The plant
is designed to recover low-grade fossil fuel from non-toxic solid waste  by the use
of a  process known as pyrolysis.  When plant construction was completed  in January,
1975,  it was determined that the pollutant control equipment did  not meet particulate
emission standards.  This necessitated a comprehensive test program  designed to
quantify the extent of the pollution  and evaluate the environmental  impact of this
plant.   The test program was designed to measure the following flue  gas  parameters;
particulate; S02/S03;NOX;HC1:HF; total hydrocarbons; hydrocarbon  compounds exceed-
ing 1%  of the total hydrocarbon value,  but not more than 20; and  trace metals.

           Atmospheric diffusion models were employed to assess the environmental
impact  of both the existing plant configuration and the proposed  pollution control
system.   The proposed system consists of an electro-static precipitator  exhausting
to a  220 ft. stack.  Results of this  analysis indicate that the proposed pollution
control system represents a considerable improvement over the existing system,
particularly in the sense that it should completely eliminate the downwash problem.
 7.
                               KEY WORDS AND DOCUMENT ANALYSIS
                  DESCRIPTORS
                                             b.lDENTIFIERS/OPEN ENDED TERMS
                                                            c.  COSATI Field/Group
 Assessments
 Sampling
 Pyrolysis
 Pollution
 Data
                                  Waste-as-Fuel
                                  Environmental Assessment
                                  Air Emission Sampling
                                  Laboratory Analysis
                                  Air Emissions
                                  Solid Waste
             07A
             07B
             07C
             10A
             14B
13. DISTRIBUTION STATEMENT
   RELEASE  TO PUBLIC
                                 19. SECURITY CLASS (ThisReport)
                                      Unclassified
           21. NO. OF PAGES
                  86
                                              20. SECURITY CLASS (Thispage)
                                                  Unclassified
                                                                        22. PRICE
EPA Form 2220-1 .(9-73)
                               80
                                                                                1979-657-060/1566

-------