EPA-650/2-73-020 August 1973 ENVIRONMENTAL PROTECTION TECHNOLOGY SERIES £ ^ OJ O Pfltf *- I ------- EPA-650/2-73-020 CATALYTIC OXIDATION OF SULFUR DIOXIDE USING ISOTOPIC TRACERS by John Happel and Miguel A. Hnatow New York University School of Engineering and Science University Heights New York, New York 10453 Grant Number R801321 (Formerly Grant No. AP-00714-04) Program Element No. 1A2013 EPA Project Officer: D.K. Oestreich i Control Systems Laboratory National Environmental Research Center Research Triangle Park, N.C. 27711 Prepared for OFFICE OF RESEARCH AND DEVELOPMENT U.S. ENVIRONMENTAL PROTECTION AGENCY WASHINGTON, D.C. 20460 August 1973 ------- This report has been reviewed by the Environmental Protection Agency and approved for publication. Approval does not signify that the contents necessarily reflect the views and policies of the Agency, nor does mention of trade names or commercial products constitute endorsement or recommendation for use. 11 ------- ABSTRACT Since SO- is an important atmospheric pollutant the mechanism of the oxidation of S0_ over a commercial vanadium pentoxide catalyst was studied using an all glass, essentially gradientless reactor at temperatures of 470-480°C and concentrations up to several percent of S0_. It is expected that the results will have application both in improving the design and operation of equipment in which SO is oxidized to SO, and in suggesting new catalyst formulations. A theoretical development was derived for the use of isotopic tracers to study the kinetics and mechanism of complex catalytic reactions. Relationships developed on the basis of steady state conditions are combined with principles of thermodynamics and transi- tion state theory. The methodology offers a unique tool for interpre- tation of experimental data. 35 Data were obtained using radioactive S and the stable isotope 18 0 as tracers. It was shown that the employment of two tracers simultaneously and the employment of more than one level of marking while still maintaining a fixed overall reaction velocity were often advantageous. In the case of SO^ oxidation, it was shown that oxygen chemi- sorption is the most important mechanistic step. However, as equili- brium is approached, desorption of SO, assumes considerable importance also. These findings lead to the formulation of an improved rate equation, especially accurate near equilibrium for sulfur dioxide conversion. 35 This is important in pollution abatement processing. The use of S in developing improved catalysts is also suggested. iii ------- CONTENTS Page Abstract iii List of Figures vi List of Tables vi Acknowledgements vii Sections I Conclusions 1 II Recommendations 3 III Introduction 5 IV Theory 7 V Experimental Results H VI Improved Rate Equation 17 VII Discussion 19 VIII References 21 IX Publications 21 Appendix A—Oxygen Tagging 23 ------- FIGURES No. Page 1 Velocity Ratios for S02 Oxidation 14 2 Sulfur Tracer Data 15 TABLES No. Pagti l ft 1 Tracer Data Using J-°0 12 2 Sulfur Tracer Data 16 i ft A-l Tracer Data Using i00 31 vi ------- ACKNOWLEDGEMENTS Drs. Dale Denny and R. M. Bethea of the E.P.A. provided timely guidance on many phases of this study during its progress, emphasizing the importance of keeping attention focussed on relevant national goals. We are also grateful for critical review and comments on the final report by Drs. D. K. Oestreich and Wade Ponder of the same organization. Our doctoral students A. Rodriguez, P. Rosche, and R. M. Csuha helped with the long range approach to problems involved. Finally, the Japanese scientists H. Odanaka and S. Oki provided mature and stimulating guidance and advice during their association with this project. Their help in experimental techniques was invaluable. vii ------- SECTION I CONCLUSIONS Oxygen chemisorption is the most important mechanistic step in the catalytic oxidation of sulfur dioxide over vanadium pentoxide based catalyst. Sulfur trioxide desorption rate is next in importance in control of the rate of oxidation of sulfur dioxide after oxygen chemisorption. Hear equilibrium, it assumes almost the same importance as oxygen chemisorption. The adsorption of sulfur dioxide and the chemical reaction between adsorbed sulfur dioxide and adsorbed oxygen both appear to be rapid steps, approaching equilibrium even at very low concentrations of S02 in the ambient gas. Convenient rate equations for the speed of the overall conversion reaction may be developed on the basis of the previous findings. These should be useful in the design of both sulfuric acid plants and catalytic systems to remove S02 from stack gases. In the case of sulfuric acid plants, the rate equation developed will enable assessment of the value of such processes as double adsorp- tion of sulfur trioxide to increase overall sulfur dioxide conversion. In both sulfuric acid plants and stack gas converters a more accurate prediction of catalyst requirement is possible for operation very close to equilibrium. With the mechanistic information available the use of S affords a convenient technique for evaluation of potential catalysts to determine their usefulness very close to equilibrium. ------- SECTION II RECOMMENDATIONS This program was limited to laboratory study and development of basic principles. It was not within the scope of the program to study the economics of improved designs of sulfuric acid plants based on optimizing procedures. Neither was it possible to evaluate various available catalysts thought to be promising in air pollution applications, It is recommended that both these programs be carried forward. Designs of sulfuric acid plants very often employ rate equations which are not based on realistic information of reaction rates close to equilibrium. Since a very large proportion of the total catalyst volume in a reaction system is devoted to conversions of sulfur dioxide above the 95 percent level, it is apparent that sophisticated computa- tional techniques must be supplemented by reliable assessment of catalyst behavior close to equilibrium. Tracer studies, such as are reported here, permit data of the required accuracy to be obtained. Available computer optimization studies should be reevaluated in the light of the information presented here. As regards catalyst development, a number of ideas and new catalysts are available, but very little information is known about their perform- ance close to equilibrium. Such data are of primary importance in minimizing atmospheric pollution. I Thus a program of catalyst evaluation based on the tracer techniques developed here should be invaluable in selecting and formulating catalysts especially designed for high efficiency close to equilibrium. ------- SECTION III INTRODUCTION The employment of isotopes has been shown to be useful in the study of heterogeneous catalytic systems. Previous investigations have been confined, however, to situations in which a single rate controlling step is assumed to govern the mechanism which is followed in a complex reaction system. This procedure has shortcomings because it does not assess the relative importance of other significant factors which may be involved. The purpose of the present study was to explore the application of tracer techniques to define the important character- istics of the sulfur dioxide oxidation reaction. The study was limited to a commercial vanadium pentoxide based catalyst since this type is almost universally employed in commercial systems. The first phase of the present study involved the application of S as a tracer^ to determine the possibility of the existence of more than a single rate controlling step. In this study it was found that steps involving sulfur account for some of the elementary reactions which are important in determining the overall reaction rate but that oxygen chemisorption appears to exert the major influence. Studies were there- fore extended using ^°0 as a tracer-* in order to more reliably determine the influence of oxygen on the mechanism. From these studies it was possible to determine which of the steps in the reaction mechanism involving sulfur was responsible for influencing the overall reaction rate. The use of 180 is more complicated than the use of 35S because oxygen is present in all the terminal species involved. Therefore pertinent new theoretical development was necessary to interpret the data obtained. ------- SECTION IV THEORY Results of these studies are interpreted on the basis of the following schematic representation for the mechanism of the overall reaction written as: 2 S02 + 02 t 2 S03 (1) for modeling the system: Stoichiometric Step No. Elementary reaction No. , v _ 0, + 2l *. - 2 0£ 2 S0 + f\ ' ** - - ^^^^^ LJ\S ryf* fy v-2 (2) v-3 v-4 The Stoichiometric number (v) is defined as the number of times that each elementary step occurs for a single occurrence of the overall reaction as vnritten. H represents an active site associated with the catalyst. 0&, S09i, and SO £ represent species obtained by reaction of the gaseous reactants and products with the catalyst, v.. represents velocities of individual mechanistic steps i = 1,2,3,4. ~ ------- This system may be exhibited in schematic form as: (3) One relationship between the velocities involved may be obtained from thermodynamics and transition state theory as discussed by Csuha and Happel. For each individual step in Equation (2) the following relationship may be written: Ag. = - RT where Ag is the Gibbs free energy for a single mechanistic step, R is the universal gas constant, and T is the absolute temperature. The total Gibbs free energy change AG for the complete reaction is the sum of the free energies for all elementary steps multiplied by the stoichiometric number of each step; AG = Ag-j^ + 2 Ag2 + 2 Ag3 + 2 Ag4 (5) Hence, combining Equations (4) and (5), we may write: /V+l\/V+2 V+3 V+4V = ( \[ A \*_l/\V-2 V-3 V-4/ Exp (- AG/RT) = . . (g) The squared term appears for the v.*' V+V an^ v-t-& velocities because the stoichiometric number for these steps is 2. For the catalytic oxidation of sulfur dioxide the Gibbs free energy change is: ------- AG RT Jin •SO. Pso2 po2Kp (7) Kp is the equilibrium constant; and pgo , pgo , and pQ are the partial pressures of the species involved. In the non-ideal case the partial pressures would be replaced by the partial fugacities. 35 2 S data enables the velocity ratio in the sulfur path to be determined. The sulfur path represents velocities of atomic sulfur transfer in the forward V 2,3,4 and backward V 2»3»4 directions (see Equation (3)). It is related to the individual step velocities by the equation; V 2,3,4 2,3,4 v+2 v+3 v+4 V-2 v-3 V-4 (8) By using Equations (6) and (8) it is thus possible to determine the velocity ratio v -/v_, for given reaction conditions. The transfer of oxygen is more complicated and requires two levels of marking with oxygen for the determination of: V 1,3,4 V 1,3,4 V+3 V+4 -l V-3' V-4 (9) However, in this case it is possible to determine v+,/v_, as well. Sufficient information is then available to solve also for vj.o^v-2 v ,,/v „ so that estimates are available for velocity ratios of all steps of the model. ------- It is often convenient to report the values obtained in terms of the apparent stoichiometric number. If the tracer follows the rate controlling step or steps, the apparent stoichiometric number will correspond to the true stoichiometric number of the step or steps involved. Thus if the rate controlling steps were in the sulfur path, v,,/v_, = 1 because oxygen chemisorption would be at equilibrium. Then from Equation (6), we would have: 2 = - AG/RT V V V ** +3 In general, if the ratio in Equation (10) were not equal to 2, it would still be possible to compute an apparent stoichiometric number which would indicate the departure of the system from rate control by steps in the sulfur path. When 35s is used as a tracer to follow the atomic velocity of sulfur in the path through steps 2, 3, and 4 in Equation (2), the apparent stoichiometric number can be expressed as: - AG/RT S = y 2,3,4 in + v 2,3,4 (11) The value - AG/RT can be computed from Equation (7), while the ratio V 2>3>Vv_2,3,4 is available from the 35g tracer data. A value of vc = 2 indicates that either step 2,3, or 4 in Equation (2) is rate O controlling. On the other hand, a value of vs> 2 is evidence that oxygen chemisorption exerts an effect on the overall rate. Similar relationships are possible using 18o as a tracer, but then two apparent stoichiometric numbers are obtainable: oxygen can follow either steps 2,3, and 4 like sulfur, or steps 1,3, and 4. 10 ------- SECTION V EXPERIMENTAL RESULTS A recirculating reactor is used in this study to minimize diffusional and temperature gradients exterior to the particles. A 2 full description of the eruipment is given elsewhere. Feed and prc gases are analyzed by gas chromatographic techniques. * 35 Sulfur dioxide tagged with S and sulfur dioxide and oxygen tagged with ^0 were obtained from New England Nuclear Corp. A Model Unilux II (Nuclear Chicago Corp.) scintillation counter was used to analyze for 35S. 180 content of SO- and 0. was determined by a Type 21-103C mass spectrometer (Consolidated). 18 A special technique was used to determine the degree of 0 tagging in sulfur trioxide. Sulfur trioxide and sulfur dioxide were condensed from the effluent in an acetone dry-ice bath and the mixture was subsequently cracked at 1000°C in a platinum catalyst reactor. The S02 and 02 produced were analyzed for ^°0 by mass spectrometer. The 1 o -L00 content of the SO was then calculated by performing a mass balance. The catalyst employed was a commercial vanadium pentoxide based catalyst (typical analysis V20_ — 9.1 wt %; K-O — 10.1 wt %) supplied by American Cyanamid Co. Catalyst pellets were crushed and screened 2 to a size range of 0.35 - 0.71 mm. Data obtained previously indicated that diffusional effects are not important under the present experi- mental conditions. Table 1 summarizes data for several different reaction conditions, 1R ^ 7 all at temperatures of 470-480°C using °0 as a tracer. ' About 80 percent N9 was employed as a diluent in these experiments. The partial pressure of SO- was maintained at a low value of 0.003 - 0.005 atm and 11 ------- Table 1. TRACER DATA USING 18O Run No. 4 7 11 12 13 14 15 16 16a 23 24 23a 24a 25a . V1 Q (y /V ) ' ' 4.453 4.453 2.138 2.138 6.785 6.785 3.52 3.52 3.742 24. 838 24.838 24. 156 13. 568 1.570 4 (V/V )2'' "T* ™* 1.431 1.431 1.356 1.356 1.545 1.545 1.303 1.303 1.520 1.469 1.469 1.392 1.327 1.276 J>4 v+iA-i 4.604 4.095 1.860 2.624 5,090 3.843 4.65 3.439 3.840 15. 575 7.431 17.353 9.116 1.896 v+ 2/v-2 1.479 1.316 1.179 1.664 1.159 0.875 1.721 1.273 1.560 0.921 0.440 1.000 0.891 1.181 v+3/v-3 0.585 0.938 0.963 0.668 1.093 0.943 0.584 0.914 0.806 1.130 2.292 1.020 1.283 0.853 (v+2/v-2) v+4/v-4 (v+3/v-3) exp(-AG/RT) 1.653 1.160 1.194 1.221 1.220 1. 872 1.297 1.119 1.208 1.411 1.4.58. 1.365 1.160 1.271 0.866 1.245 1.135 1.111 1.267 0.826 1.004 1.164 1.258 1.041 1. 00.8 1.020 1.143 1. 0035 9.425 8.384 3.418 4.823 12.155 9.177 7.891 5.837 5.837 33. 630 16.045 33. 630 16. 045 2.357 3 OR a Using JOS data. ------- equilibrium was approached essentially by employment of different partial pressures of 0? and SO . Figure 1 presents the same information in a plot of velocity ratios. Details of the original data and calculation procedure are given in Appendix A. The velocity ratios for steps 2 and 3 are combined as the product (v_j_2/v-2^ ^V+3^V-3^ ^ecause tneir individual determination is less accurate than (v, ,/v,). For a step or combination of steps at equilibrium the velocity ratio will be equal to unity. From examination of Figure 1, it appears that steps 2 and 3 are close to equilibrium. In step 4, SO- desorption is a factor in determination of the overall rate, especially close to equilibrium for the overall reaction. Oxygen chemisorption is always the slowest step and farthest from equilibrium. 18 Since the 0 tracer experiments indicate that steps 2 and 3 are 35 at equilibrium, the use of S permits the direct determination of the velocity ratio v ./v.. This constitutes a considerable simplification 35 in the experimental procedure since S data are reasonably easy to acquire. Figure 2 is a plot of apparent stoichiometric numbers obtained 35 using S. Data are tabulated in Table 2. Further details are in references (2) and (7). Although there is some scatter in the data, it appears that near equilibrium for the overall reaction, at the lowest partial pressure ratios of p /p , the apparent stoichiometric number ol/2 W2 in the sulfur path corresponds to Vc = 3.38 + 0.21. Since the apparent O """" stoichiometric number is greater than 2, both S0_ desorption and 0^ chemisorption are not at equilibrium and affect the overall reaction rate. The next section shows how this information can be employed to develop an improved rate expression for conditions approaching equili- brium for the overall reaction. 13 ------- 1.5 2 2.5 3 4 5 6 7 8 9 10 20 25 Figure 1. Velocity ratios for S02 oxidation. 14 ------- 0.3 O Qu Q- cf cc UJ oe =3 oo v> LU tr. a. 0.2 0.1 NOTE: THE OVERALL REACTIONS 0.0 4 6 APPARENT STOICHIOMETRIC NUMBER, us Figure 2. Sulfur tracer data. 15 ------- Table 2. SULFUR TRACER DATA Run No. 4-1 4-2 5-1 5-2 6 9-2 10-1 10-2 12-1 12-2 13 14-1 14-2 15-1 15-2 16 17-1 19-1 19-2 20 PSO 0. 0. 0. 0. 0. 0. 0. 0. 0. 0. 0. 0. 0. 0. 0. 0. 0. 0. 0. 0. 2/P°2 250 246 122 126 065 336 255 270 165 174 087 071 071 077 Oil 340 335 0208 0208 0066 -A 8. 8. 5. 5. 3. 10. 7. 7. 5. 5. 3. 3. 3. 3. 3. 9. 8. 2. 2. G/RT ° 12 00 12 22 58 18 56 90 58 76 58 60 56 26 24 60 94 92 92 Vv. 3 3 2 2 3 4 3 3 3 2 2 2 2 2 2 3 3 2 2 >s'3'4 .22 .16 .78 .64 .06 .40 .56 .52 .37 .84 .03 .16 .38 .32 .24 .73 .58 .35 .18 - » 6. 6. 5. 5. 3. 6. 5. 6. 4. 5. 5. 4. 4. 3. 4. 7. 7. 3. 3. 3. s 94 96 00 38 12 88 94 28 58 50 04 64 10 88 02 28 02 42 74 30 16 ------- SECTION VI IMPROVED RATE EQUATION It is possible to derive a rate equation which is applicable to near equilibrium conditions by making use of this information. Since Equations (2) and (3) are at equilibrium, and therefore v ,2/v o = v+* we may write: •» =1> -1 1.3.4 But from Equation (6) we have: exp ( - AG/RT) = Now as previously noted (see Equation (11)): v+4 [_V-4_ v+4 7-4^ - AG. v exp v (12) (13) (14) 'S "~ -4 Substituting values from Equations (12) and (14) into (13), we obtain: v *••*•* + vl,3,4 AG " RT * ^ 1 ' \ (15) Using the relationship V = V+1>3'4 - V_ >3' , we obtain the rate expression: V - V/'3'* (16) 17 ------- Since the potential term influences behavior only near equilibrium, it is probably a good approximation to employ the limiting form of the exponent (v -l)/v in Equation (16). More accurate representations O O would be possible, if desired. The forward velocity V 1,3,4 could be established by experimenta- tion far from equilibrium, which is usually the case for studies reported in the literature. A suitable form of forward reaction velocity based Q on a careful experimental study is given by Simecek et al. If this is incorporated into Equation (12), together with the results we have obtained to assign the value (v -l)/v = 0.704, the resulting rate D O equation is: k K p SO, V = 2 1 [ PS°3 ^ VL ?« K i ^so2 ro2 p 0.704' (17) Since the data of Simecek et al. were obtained with a different vanadium pentoxide catalyst than that employed in this study, values should not be assigned to the constants k and K. Use of the exponent 0.704, however, does substantially improve the agreement of the correlation of Simecek's data near equilibrium using Equation (17). We 4id not have the oppor- tunity to develop the appropriate constants for the Cyanamid catalyst because the present investigation was terminated due to more pressing goals. The basic procedure is straightforward and it seems clear that the employment of Equation (12) should effect substantial improvement in the correlation of sulfur dioxide oxidation data. 18 ------- SECTION VII DISCUSSION Rate Equation (13) represents a new approach to the development 35 of kinetic relationships i^ear equilibrium. By using S data it is possible to independently assess the importance of the sulfur trioxide desorption step close to equilibrium. Previous relationships have all been based on the assumption that one step is rate controlling, either a step in the sulfur path or more frequently oxygen chemisorptioh. Aside from the development of an improved rate expression, the 35 use of S should constitute a sensitive method for catalyst evalua- tion near equilibrium. It is possible that an improved catalyst formu- lation will be possible by this more discriminating experimental procedure which enables the relative importance of oxygen chemisorption and SO. desorption to be estimated. 19 ------- SECTION VIII REFERENCES 1. Happel, J., Catalysis Reviews,6, 221 (1972). 2. Happel, J., H. Odanaka, and P. Rosche, Chem. Eng. Progr.. Symp. Ser. No. 115, 67, 60 (1971). 3. Happel, J., M. A. Hnatow, A. Rodriguez, and S. Oki, AIChE Synp. Ser. No. 126, 68, 155 (1972). 4. Csuha, R. S., and J. Happel, AIChE Jl. 17. 927 (1971). t 5. Bond, R. L., W. J. Mullin, and F. J. Pinchin, Chem. Ind. (London), Nov 30, 1963, p. 1902. 6. Obermiller, E. L., and G. 0. Charlier, J. Gas Chromatog. 6, 446 (1968). 7. Rodriguez, A., D.Ch.E. Thesis, New York University (1973). 8. Simecek, A., B. Kadlec, and J. Michalek, J. Catalysis, 14, 287 (1969). SECTION IX PUBLICATIONS References 2, 3, and 4 were published directly as a result of the project. 21 ------- APPENDIX A OXYGEN TAGGING Table A-l summarizes the calculated data plotted in Figure 1. In this table the tracer data are as reported in terms of a notation given ^ by Csuha and Happel: net rate at which tagged atoms of e leave a reactant or enter a product species (gm atoms per hour per gm »of catalyst) , Clumber of atoms "I jf e in a molecule! jf species d J coefficient of the species d in the chemical equation of the overall reaction z = fraction of tagged atoms e in species d i The following discussion gives details of the method of calculation to obtain the results presented in Table 1 of the main body of the report for oxygen tracing. 0 SO (t_ 2, t- 2, and tn that: There are three tagged atomic velocities for oxygen SO 3 ), which are restricted by stoichiometry such « SO, (A-l) Here the subscript 0 denotes atomic oxygen. The tagged atomic velocities t may be derived by material balances as: (A-2) SO SO (Z SO, A V-2)/2 (A-4) 23 ------- t S°2 = (z v - z v )/2 C0 U0 Z +3 0 J v-3'' SO, , SOJ. 3 = (ZQ 3 SO . . .. 3 v_4)/2 (A-5) (A-6) Since it is not possible to measure the concentrations of isotopic surface fractions on the catalyst, they must be eliminated. Substitu- OJl SO & tion of values for ZQ and zn 3 from Equations (A-2) and (A-6) yields the relationship: -o z S°3 = z ° Z0 3 Z0 -l V-3 V-4 trr'o2 v_4/ 2 V, , v+3 T V -V V ,V V . -3 -4 -1 -3 -4 (A-7) Similarly, elimination of the isotopic surface fractions from Equations (A-3), (A-5), and (A-6) yields the expression: , SO. SO. ZQ 3 = zQ 2 V+2 V+3 v-2 V-3 V-4 2 v+4 | 2 1 4 ' (A-8) From previous studies, ' the following relationships are available for the combined path velocities in terms of individual steps: V 1'3'4 v v V 1,3,4 (A-9) V '' v-2 v-3 V-4 (A-10) 24 ------- 134 = v"+vv +vvv (A~11) 2 2 v+4 2 2,3,4 Using these relationships, Equations (A-7) and (A-8) may be expressed as: 1,3,4 (to 2 . to SO SO, |V.2'3'4\ t.S02 2 2 _i - ^__ (t so2 so3) The velocity in a path is related to the overall velocity by: V = V 2'3'4 - V_2'3'4 = V lj3'4 - V_1>3'4 (A-15) Use of this relationship gives: V 1'3'4 + 1 1 /. n n IT ^0 t_ 2 - V z_ 2 ) = t_ 2 - V zn 3 + 2V 0 \j \) U ^^ tr \.^* n 2 - t SO •ft v - (t0 2 - V Zo 2) - t02 - V 25 ------- The overall velocity of a complex chemical reaction can also be represented in terms of the forward and backward velocities of the steps in the mechanism as: V = (v+± - v_±)/vi (A-18) Thus for step 4: V - (v^. - v ,)/v. = (V., - v ,)/2 (A-19) v +4 -4 4+4-4 This equation can be rewritten as: 2V = V+4 -i V-4 V-4 (A-20) By use of Equations (A-20) and (A-l), Equations (A-16) and (A-17) can be further simplified to obtain: • ' - + ° 0 - *0 - (t 2 - v+2,3,4 , . , (to 2"v zo 2) = fco 2"v zo 3 -£i-Jti A /t o? . so v 2'3'4 \3 7T J( o 2 co 2) v_ \ v-4 / (A-22) If Equation (A-22) is multiplied by 2 and subtracted from (A-21), the following relationship is obtained: 26 ------- J^_ (t0 °2 -V z0°2) + 2 v 1»3,4 v 2,3,4 (t0 °2 -V z0°2) + 2 V (t S02 - V Z()S02) - 2 t()S02 + tQ02 -3 V (A-23) Now, since Equation (A-23) has two unknown quantities — (V ,/V )^>3>^ and (V /V )2»3,4 — experiments with two levels of marking at a given overall V using 18 Q as a tracer will establish the values of these velocity ratios. Once they are obtained, substitution into Equation (A-21) or (A-22) will provide a value for v A/V_, . The following equation appears as Equation (6) in the main body of the report: Exp - AG RT ,v v v , 2 +1\ / +2 +3 +4\ — J ( 1 (A-24) _J \v_2 v_3 v_4; From Equations (A-10) and (A-24), the relationship to calculate v,,/v 1is obtained: T+l » RT 2,3,4 A2 (A-25) V T Q / From previously computed values of (v+./v_^) and (V+/V_)*• >J' *, and Equation (A-9), the value of (v+3/v_3) may be computed as: 27 ------- v 1,3,4 (A-26) V-3 ,v,_, v, Finally, from the previourly calculated values and Equation (A-10) , v 7/v _ is obtained: V+2'3'4 y_2.3.4 = (A-27) As an example of the application of this procedure, consider the data from runs 23 and 24 in Table A-l. In order to solve Equation (A-23), we will first compute the following coefficients from run 23: tQ °2 - V ZQ °2 - (1.3828 - 12.292 (0.10687)) x 10~4 = 0.06914 x 10~4 en en _A tQ 2 - V ZQ 2 =(- 0.15167 - 12.292 (0.012459)) x 10 = -0.30481 x 10"4 tin n qo _A 2 tfl 2 + tQ 2 - 3V ZQ 3 = (2(-0.15167) + 1.3828 - 3(12.292) (0.006998))xlO = 0.82142 x 10"4 Upon substitution of these values into Equation (A-23), we obtain: ~ (V+/V_)1>3'4 + 8.8177 (V+/V_)2'3*4 =-11.8812 (A-28) 28 ------- A similar computation of the data in Table A-l for run 24, under overall velocity conditions similar to run 23, gives the following, upon substitution into Equation (A-23) : - CV./V )1'3'4 + 78.9419 (V./V )2'3'4 = 91.1601 (A-29) T ~ T — Simultaneous solution of Equations (A-28) and (A-29) gives the following values of the overall velocity ratios : (V./V )2»3'4 = 1.4694- -J. — . (V+/VJ1*3*4 = 24.8380 The overall velocity ratios are used to calculate v ,/v using Equation (A-25). Thus for run 23: 33.63 (1. 4694)2 For run 23, v+,/v , may be calculated by Equation (A-22), using the following values of coefficients: tQ S°2 - V ZQ S°2 = (-0.15167 - 12.2918 (0.012459)) x 10~4 = - 0.30481 x 10~4 tQ S02 - V Z()S03 = (- 0.15167 - 12.2918 (0.006998)) x 10~4 = - 0.23779 x 10"4 o «>n -4 tQ 2 - tfl 2 = (1.3828 + 0.15167) x 10 • 1.5345 x 10"4 and v+,/v_, = 1.4110 29 ------- The velocity ratio for step 3 will be: . -- 24.838 V+3/V-3 " -- - -"1.1302 (V44/V 4) (15.575) (1.4110) Finally the velocity ratio for step 2 is: (V+/V_)2'3'4 1.4694 v+2/v-2 = = • 0.9214 (v+3/v_3) (v^/v_4) (1.1302) (1.4110) Note that additional values for runs 23 and 24 appear in Table A-l based on values for (V /V )2»3'^ using 35S tracing simultaneously with 1 o A00 tracing. In this case it is only necessary to substitute the value of (V+/V^)2>3»4 into Equation (A-23) and solve directly for (V+/V )1»3' Two simultaneous equations are not required as in the case of tracing alone. 30 ------- Table A-l. TRACER DATA USING 180 u> Run No. Wt of catalyst, grams Reaction press., atm Reaction temp, °C PN2, atm °2, atm ^5 »• T f\ £ *S02 x -LU , atm S(>3 / atm Pso2/po2 V x 103, g mol/ g cat. hr t°2 x 104 S02 4 t x 10 SOq 4 t 3 X KT 0 Oo 9 zo x 10 SO? 2 ZQ X 102 zs°3 x io2 0 K x IO"3, atm""1 -AG/RT exp{-AG/RT) 2 0.3956 1.0496 472 0.8258 0.1773 2.6220 0.0203 0.148 10.49 1.6165 14.1262 9.9561 3.649 3.178 3.849 8.20 7.795 2424 0 1 0 0 2 0 0 14 7 -0 2 4 0 1 9 3 .3956 .0870 470 .8152 .2300 .3180 .0186 .101 .598 .2388 .2043 .3007 .495 .270 .508 .00 8.078 3219 0 1 0 0 0 0 0 1 -0 1 0 0 1 4 .7941 .0632 472 .8177 .2001 .3195 .0422 .016 .476 .1951 .4980 .9636 .235 .738 0.613 8.23 2.245 9.425 7 0 . 7941 1.0490 476 0.8233 0.1806 0.3418 0.0417 O.~019 2.580 0.0514 1.2854 0.8782 0.448 1.880 0.797 6.90 2.103 8.384 0 1 0 0 0 0 0 2 0 1 8 . 7941. .0534 474 .9097 .0977 .5682 .0403 .058 .381 .0678 .5512 1.0567 0, 4, .644 .524 1.709 7.55 2.687 14.684 9 0.7941 1.0647 476 0.9160 0.0444 8.3003 0.0213 1.871 6.641 -1.9694 3.8679 1.9220 0.572 3.084 1.437 6.90 8.450 4.641 i; 10 0.7941 1.0647 478 0.9240 0.0388 7.0434 0.0315 1.818 8.864 11.450 3.782 6.344 12.960 2.819 3.050 6.30 7.130 >4ft t; 11 0.7941 1.0440 476 0.9451 0.0585 0.3474 0.0369 0.059 1.152 1.0423 -0.0318 0.3262 4.321 0.481 0.148 6.90 1.228 •a A-\ Q ------- Table A-l (continued). TRACER DATA USING 180 w to Run No. Wt of catalyst, grams Reaction press., atm Reaction temp, °C ?N2, atm °2, atm D v^ n r\ £1 t *S02 X ' atm PS03, atm ?S02/P02 V x 103, g mol/ g cat. hr t°2 x 104 tS°2 x 104 0 tS°3 x 104 Z X 10 so 9 , •> Z Z x 10^ 0 zs°3 x io2 0 K x 10~3, atm"1 -AG/RT exp(-AG/RT) 12 0.7941 1.0440 480 0.9408 0.0620 0.4295 0.0373 0.069 1.152 1.0584 0.7024 0.8164 4.850 2.039 0.369 5.75 1.572 4.823 0 1 1 0 0 0 0 1 4 -0 1 26 1 1 7 13 .7941 .0750 475 .0377 .0183 .4410 .0145 .241 .434 .4787 .3479 .3081 .088 .578 .298 .20 2.495 12.155 0 1 1 0 0 0 0 1 -0 1 0 0 1 1 7 14 .7941 .0750 475 .0354 .0192 .4535 .0158 .236 .828 .0927 .5953 .9069 .492 .929 .010 .20 2.205 9.177 15 0.7494 1.0603 477 1.0170 0.0215 0.4139 0.0175 0.193 1.984 -0.1100 1.8090 1.1694 0.421 2.123 0.963 6.60 2.064 7.891 0 1 1 0 0 0 0 1 4 -0 2 17 1 1 5 16 . 7494/ .0603 480 .0152 .0222 .4026 .0189 .182 .639 .0981 .2951 .4315 .837 .854 .893 .78 1.765 5.837 17 0.7494 1.0645 478 0.9657 0.0595 0.2340 0.0369 0.039 1.651 2.7536 0.1522 1.0193 13.013 1.427 0.673 6.30 0.410 1.507 18 0.7494 1.0633 478 0.9521 0.0684 0.3328 '0.0395 0.049 1.503 -0.00921 0.7842 0.5205 0.263 3.540 0.348 6.30 1.120 3.061 19 0.7494 1.0633 479 0.9552 0.0657 0.3474 0.0389 0.053 1.339 -a 0721 0.3792 0.2288 0.284 2.732 0.405 6.05 1.154 3.171 ------- Tatole A-X Ccontinued). TRACER DATA USING 18, 0 U) Run No. Wt of catalyst, grams Reaction press., atm Reaction temp, °C PN2, atm p °2, atm o v«* i r\ ** » fgQ2 X O.U , atm. PSO3, atm P /p S02/F02 V x 103 , g mol/ g cat. hr t°2 x IO4 S02 4 SOo 4 t(J 3 x IO4 Z°2 x IO2 zs°2 x io2 0. 1. 1. 0. 0. 0. 0. 1. 2. -0. 0. 23. 2. 20 7494 0453 481 0125 0110 5416 0164 492 240 5030 7423 3395 838 977 0. 1. 1. 0. 0. 0. 0. 1. 0. 4. 3. 0. 4. 21 7494 0466 479 0051 0203 5628 0156 278 708 0330 5087 0168 356 776 0. 1. 1. 0. 0. 0. 0. 1. 1. -0. 0. 22. 2. 22 7494 0453 481 0127 0108 5229 0166 487 127 8903 6244 1936 928 787 0 1 1 0 0 0 0 1 1 -0 0 10 1 23 .7505 .0549 477 .0147 .0223 .579 .0121 .260 .229 .3828 .1517 .3598 .687 .246 0. 1. 1. 0. 0. 0. 0. 1. 0. 1. 1. 0. 3, 24 7505 0558 477 0160 0216 456 0136 211 458 0135 8373 2294 313 912 25 0.7502 1.0612 478 1.0239 0.0239 0.1505 0.0120 0.063 0.218 0.9696 -0.1889 0.1973 10.406 2.370 zs°3 x io2 0 0.523 2.712 0.395 0.700 1.742 0.606 K x 10~3, atm"1 -&G/RT exp(-AG/RT) 5.55 1.896 6.673 6.05 2.774 16.010 5.55 1.782 5.940 6.60 3.513 33.63 6.60 2.775 16.045 6.30 0.857 2.357 ------- INSTRUCTIONS FOR COMPLETING FORM NTIS-35 (10-70) (Bibliographic Data Sheet based on COSATI Guidelines to Format Standards for Scientific and Technical Reports Prepared by or for the Federal Government PB-180 600). 1. 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IFC.RM NTis-33 (REV, 3-72) uscoMt*-oc ------- BIBLIOGRAPHIC DATA SHEET 1. Report No? EPA-650/2-73-020 3. Recipient's Accession No. 5. Report Date August 1973 ' 4. Title and Subtitle Catalytic Oxidation of Sulfur Dioxide Using Isotopic Tracers 6. 7. Author(s) John Happel and Miguel A. Hnatow 8. Performing Organization Rept. No. 9. Performing Organization Name and Address New York University School of Engineering and Science University Heights New York, New York 10453 10. Project/Task/Work Unit No. 11. Contract/Gram No. R801321 (formerly AP-00714-04) 12. Sponsoring Organization Name and Address EPA, Office of Research and Development NERC-RTP, Control Systems Laboratory Research Triangle Park, North Carolina 27711 13. Type of Report & Period Coveted Final 14. IS. Supplementary Notes 16. Abstracts The report gives results of a study of the oxidation of S02 over a commercial vanadium pentoxide catalyst, using an all-glass, essentially gradientless reactor at 470-480°C and at concentrations up to several percent of S02. A theoretical develop- ment was derived for the use of isotopic tracers to study the kinetics and mechanism of complex catalytic reactions. Relationships developed on the basis of steady state con- ditions are combined with principles of thermodynamics and transition state theory. Data were obtained using radioactive sulfur 35 and the stable isotope oxygen 18 as tra- cers. The employment of two tracers simultaneously and the employment of more than one level of marking while still maintaining a fixed overall reaction velocity were often advantageous. Oxygen chemisorption was found to be the most important mechanistic step in S02 oxidation. However, as equilibrium is approached, desorption of SOS also assume considerable importance. These findings led to the formulation of an improved rate equation, especially accurate near equilibrium for S02 conversion. The use of sulfur 35 17. Key words and Document Analysis. Air Pollution Sulfur Dioxide Oxidation Vanadium Oxides Catalysts Kinetics Chemisorption Sulfur Isotopes Oxygen Isotopes 17b. Identifiers/Open-Ended Terms Air Pollution Control Stationary Sources Isotopic Tracers Sulfur 35 Oxygen 18 Rate Equations 17c- COSATI Field/Gtoup Pescriptors 07D, 13B 18. Availability Statement Unlimited 19.. Security Class (This Report) UNCLASSIFIED 20. Security Class (This Page UNCLASSIFIED 21. No. of Pages 41 22. Price FORM NTIS-3S (REV. 3-72) 34 USCOMM-DC 149B2-P72 ------- |