United States
            Environmental Protection
            Agency
EPA-600/7-86-002a
January 1986
&EPA     Research and
            Development
            ENVIRONMENTAL ASSESSMENT OF
            NOX CONTROL ON A SPARK-IGNITED,
            LARGE-BORE, RECIPROCATING
            INTERNAL-COMBUSTION ENGINE
            Volume I. Technical Results
            Prepared for
            Office of Air Quality Planning and Standards
            Prepared by
            Air and Energy Engineering Research
            Laboratory
            Research Triangle Park NC 27711

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                  RESEARCH REPORTING SERIES


Research reports of the Office of Research and Development, U.S. Environmental
Protection Agency, have been grouped into nine series. These nine broad cate-
gories were established to facilitate further development and application of en-
vironmental technology. Elimination  of traditional  grouping  was consciously
planned to foster technology transfer and a maximum interface in related fields.
The nine series are:

    1. Environmental Health Effects Research

    2. Environmental Protection Technology

    3. Ecological Research

    4. Environmental Monitoring

    5. Socioeconomic Environmental  Studies

    6. Scientific and Technical Assessment Reports  (STAR)

    7. Interagency Energy-Environment Research and Development

    8. "Special" Reports

    9. Miscellaneous Reports

This report has been assigned to the INTERAGENCY ENERGY-ENVIRONMENT
RESEARCH AND DEVELOPMENT series. Reports in this series result from the
effort funded  under the 17-agency Federal  Energy/Environment Research and
Development Program. These studies relate to EPA's mission to protect the public
health and welfare from adverse effects of pollutants associated with energy sys-
tems. The goal of the Program is to assure the rapid development of domestic
energy supplies in an environmentally-compatible manner by providing the nec-
essary environmental data and control technology. Investigations include analy-
ses of the transport of energy-related pollutants and their health and ecological
effects; assessments of, and development of. control technologies for energy
systems; and integrated assessments  of a wide range of energy-related environ-
mental issues.
                        EPA REVIEW NOTICE
This report has been reviewed by the participating Federal Agencies, and approved
for publication. Approval does not signify that the contents necessarily reflect
the views and policies of the Government, nor does mention of trade names or
commercial products constitute endorsement or recommendation for use.

This document is available to the public through the National Technical Informa-
tion Service, Springfield, Virginia 22161.

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                                EPA-600/7-86-002a
                                January 1S86
ENVIRONMENTAL ASSESSMENT OF NOX
     CONTROL ON A SPARK-IGNITED
      LARGE BORE  RECIPROCATING
    INTERNAL COMBUSTION ENGINE
                    Volume I
                 Technical Results
                        by
                     C. Castaldini
                   Acurex Corporation
                Energy & Environmental Division
                   555 Clyde Avenue
                    P.O. Box 7555
                Mountain View, California 94039
                  Contract No. 68-02-3188
                     Project Officer
                      R.E. Hall

                Combustion Research Branch

          Air and Energy Engineering Research Laboratory
            Research Triangle Park, North Carolina 27711

                     Prepared for:

            OFFICE OF RESEARCH AND DEVELOPMENT
            US. ENVIRONMENTAL PROTECTION AGENCY
                 WASHINGTON, D.C. 20460

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                               ACKNOWLEDGEMENTS

     Charles Newton, chief engineer of Fairbanks Morse Division of Colt
Industries, provided Acurex with the availability  of  test engine, laboratory
facilities, and general program support.  Gene Kasel  and Lew Sura, also  of
Colt Industries, provided technical direction and  support throughout  the test
program and during evaluation of the results.  The  interest and cooperation
of these gentlemen was valuable to the success of  this program and is greatly
appreciated.  Special recognition is also extended  to the Acurex  field test
crew under the supervision of Bruce DaRos, assisted by        Peter Kaufmann,
Peter Render, and Gregg Nicoll.  Their dedicated work and long hours
permitted the successful completion of the test program.
                                      ii

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                                 CONTENTS
Acknowledgements  	      11

   1   Introduction   	     1-1
   2   Test Engine Description  	     2-1
   3   NOX Control and Emissions Results  	     3-1

       3.1  Engine Operating Parameters and Test  Variables  ...     3-1
       3.2  Criteria  Pollutant  and Other  Gas  Phase
              Species Emission  Results  	     3-4
       3.3  Trace Element  Emission Results  	     3-7
       3.4  Organic Emissions Results   	     3-11

       3.4.1  Ci to C5, TCO, and Gravimetric  Analyses	     3-12
       3.4.2  Infrared Spectra  of Total Extracts  	     3-17
       3.4.3  Gas Chromatography/Mass Spectrometry  Analysis
                for POM and Other Organic Compounds	     3-19
       3.4.4  Liquid  Chromatography of  Selected  Sample
                Extracts	     3-19
       3.4.5  IR  Spectra of LC  Fractions	     3-23
       3.4.6  Low Resolution Mass Spectrometry Analysis
                of LC Fractions	     3-25

   4   Environmental  Assessment  	     4-1

       4.1  Emissions Assessment	     4-1
       4.2  Bioassay  Analysis   	     4-2
       4.3  Summary	     4-4

Appendices

   A.  Sampling and Analysis Methods  	     A-l
   3.  Trace Element  Concentrations   	     B-I
   C.  Conversion Units and Sample Calculations   	     C-i
   D.  Glossary of Acronyms	     D-l
                                   iii

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                                 FIGURES
Number                                                              Page
 2-1     Cross section of opposed piston spark-Ignited
           Model  38DS8-1/8 engine   	    2-2
 2-2     Cycle diagram — opposed piston spark-ignited
           engine	    2-3
 2-3     Schematic of turbo-blower arrangement 	    2-4
 2-4     Natural  gas spark ignition cell	    2-6
 3-l(a)   Summary of organic and particulate emission
           results ng/J — baseline test	    3-15
 3-l(b)   Summary of organic and particulate emission
           results ng/J — low-NOx test	    3-16
                                   IV

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                                 TABLES
Table                                                              Page

 1-1     Completed Tests During the Current  Program   	     1-4
 2-1     Turbocharged Spark  Engine Specification  	     2-7
 3-1     Engine Operating Parameters and Ambient
           Atmospheric Conditions — Spark-Ignited Engine   .  .     3-2
 3-2     Criteria and Other  Gas Species  Emissions  From
           Spark-Ignited Engine During Baseline and  Low-N0x
           Test	     3-5
 3-3     Trace Element Flowrates	     3-8
 3-4     Summary of Total Organic Emissions  from
           Spark-Ignited Engine   	     3-13
 3-5     Summary of Infrared  Spectra of  Total  Sample
           Extracts	     3-18
 3-6     Compounds Sought in  GC/MS Analysis  and Their
           Detection Limits   	     3-20
 3-7     POM Emission Summary for Spark-Ignited Engine  ....     3-21
 3-8     TCO and GRAV Results for Column Chromatography
           of the Baseline Test XAD-2 Extract	     3-21
 3-9     TCO and GRAV Results for Column Chromatography
           of the Low-N0x Test Filter Extract	     3-22
 3-10    TCO and GRAV Results for Column Chromatography
           of the Low-N0x Test XAD-2 Extract	     3-22
 3-11    Summary of IR Spectra for LC Fractions of
           XAD-2 Extracts	     3-24
 3-12    Summary of the  IR Spectra for LC  Fractions  of
           the Low NOX Test  Particulate  Extract	     3-26
 3-13    Summary of LRMS Analyses	     3-27
 4-1     Exhaust Gas Pollutants Emitted  at Concentrations
           Exceeding 0.1 of  their Occupational Exposure
           Limit	     4-3
 4-2     Bioassay Results —  Spark-Ignited Engine   	     4-4

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                                  SECTION 1
                                INTRODUCTION

     This report describes and presents results for a set of environmental
assessment tests performed for the Environmental Protection Agency's
Air and Energy Engineering Research Laboratory (EPA/AEERL).  Research Tri-
angle Park,   under the Combustion Modification Environmental Assessment
(CMEA)  program, EPA Contract No. 68-02-3188.  The  CMEA started in 1976 with a
3-year  study, the NOX Control Technology Environmental Assessment (NOX EA,
EPA  Contract No. 68-02-2160), having the following four objectives:
     •   Identify potential multimedia environmental effects of stationary
         combustion sources and combustion modification technologies
     •   Develop and document control  application  guidelines to minimize
         these effects
     •   Identify stationary source and combustion modification R&D
         priorities
     •   Disseminate program results to intended users.
     During the first year of the NOX  EA, data for the environmental
assessment were compiled and methodblogies were developed.  Furthermore,
priorities for the schedule and level of effort to be devoted to evaluating
the various source/fuel/control  combinations were  identified.  This effort
revealed major data gaps, particularly for noncriteria pollutants (organic
emissions and trace elements)  for virtually all  combinations of stationary
                                     1-1

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combustion sources and combustion modification  techniques.   Consequently,  a
series of seven environmental field test  programs were  undertaken  to  fill
these data gaps.  The results of these tests  are documented  In  seven
Individual reports (References 1-1 through  1-7) and  In  the NOX  EA  final
report summarizing the entire 3-year effort (Reference  1-8).
     The current CMEA program has, as major objectives,  the  continuation of
multimedia environmental field tests initiated  In the original  NOX EA
program.  These new tests, using standardized Level  1 sampling  and analytical
procedures (Reference 1-9) are aimed at filling the  remaining data gaps and
addressing the following priority needs:
     •   Advanced NOX controls
     •   Alternate fuels
     •   Secondary sources
     •   EPA program data needs
         —  Residential oil combustion
         —  Wood firing 1n residential,  commercial, and Industrial sources
         —  High Interest emissions determination  (e.g., listed and
             candidate hazardous air pollutant  species)
     •   Nonsteady-state operation
     A spark-Ignited natural gas-fired stationary reciprocating internal
combustion engine (ICE) was selected for  multimedia  environmental  tests under
the CMEA program.  The objectives of the  tests  were  to  quantify multimedia
emissions from the engine operating without NOX controls and during
controlled operation with combustion modifications.  Prior field tests for
multimedia emissions on ICE's using Level 1 procedures  have  been limited to
uncontrolled engine operation (Reference  1-10).  The data presented in this
                                     1-2

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report quantify the multimedia  environmental  impact  of  combustion
modification NOX controls on  a  large  bore  gas engine and  identify  pollutants
of concern using results from standardized sampling  and analytical
procedures.
     Concurrent with  this test  program,  a  compression ignition  engine  burning
diesel fuel was tested  to evaluate  the  impact of NOX control  on this engine
type.  Results of this  test are documented in another report under the
current CMEA program  (Reference 1-11).   Table 1-1 lists all  sources tested to
date in the CMEA effort, outlining  the  combustion modification  controls
implemented and the level of  sampling and  analysis performed in each case.
Results of these test programs  are  discussed in separate  reports available
through EPA.
                                      1-3

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                             TABLE 1-1.   COMPLETED  TESTS  DURING  THE  CURRENT PROGRAM
       Source
       Description
      Test points
     unit operation
      Sampling protocol
Test collaborator
Spark Ignited natural
gas-fired reciprocating
Internal combustion
engine
Large hore, 6-cyUnder,
opposed piston. 186 kM
(250 Bhp)/cyl. 900 rpm.
Model 38TDS8-1/8
   Baseline (pre-NSPS)
   Increased air-fuel
   ratio aimed at meeting
   proposed NSPS of
   700 ppra corrected to
   15 percent 02 and
   standard atmospheric
   conditions
Engine exhaust:
  — SASS
  — Method 5
  ~ Gas sample (Ci - C6 HC)
  — Continuous NO, NOX. CO,
     C02, 02, CH4, TUHC
Fuel
Lube oil
Fairbanks Morse
Division of Colt
Industries
Compression Ignition
dlesel -fired
reciprocating Internal
combustion engine
Large bore, 6-cyl1nder
opposed piston, 261-kU
(350 Bhp)/cyl. 900-rpm,
Model 38TDD8-1/8
   Baseline (pre-NSPS)
   Fuel Injection retard
   aimed at meeting pro-
   posed NSPS of 600 ppm
   corrected to 15 per-
   cent 0? and standard
   atmospheric conditions
Engine exhaust:
  - SASS
  — Method 8
  - Method 5
  « Gas sample (Cj - C6 HC)
  — Continuous NO, NOX, CO,
     C02, 02, CH4, TUHC
Fuel
Lube oil
Fairbanks Morse
Division of Colt
Industries
low-NOx residential
condensing heating
system furnished by
Karl sons Blueburner
Systems Ltd. of Canada
Residential hot water
heater equipped with
M.A.N. low-NOx burner,
0.55 ml/s (0.5 gal/hr)
firing capacity, con-
densing flue gas
Low-N0x burner design
by M.A.N.
Furnace exhaust:
  — SASS
  - Method 8
  - Method 5
  — Gas sample (Cj - C6 HC)
  -- Continuous NO. NOX. CO,
     C02, 02, CH4, TUHC
Fuel
Waste water
New test
Rocketdyne/EPA
low-NOx residential
forced warm air furnace
Residential warm air
furnace with modified
high pressure burner and
firebox, 0.83 ml/s
(0.75 gal/hr) firing
capacity
Low-N0x burner design
and Integrated furnace
system
Furnace exhaust:
  — SASS
  — Method 8
  — Controlled condensation
  — Method 5
  — Gas sample (Cj - Cg HC)
  — Continuous NO, NOX, CO,
     C02, 02, CH4, TUHC
Fuel
New test

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                                                     TABLE  1-1.   CONTINUED
       Source
       Description
      Test points
     unit operation
      Sampling protocol
Test collaborator
Pulverized coal-fired
utility boiler,
Conesvllle station
400-MW tangentlally
fired; new NSPS
design aimed at
meeting 301 ng/J
NO. limit
ESP inlet and outlet,
one test
ESP inlet and outlet:
  -- SASS
  — Method 5
  — Controlled condensation
  — Gas sample (Cj - C$ HC)
  — Continuous NO, NOX, CO,
     C02, 02
Coal
Bottom ash
ESP ash
Exxon Research and
Engineering (ER*E)
conducting cor-
rosion  tests
Nova Scotia Technical
College Industrial
boiler
1.14 kg/s steam
(9,000 Ib/hr) firetube
fired with a mixture
of coal -oil -water (COW)
-- Baseline (COW)
— Controlled SO?
emissions with
limestone Injection
Boiler outlet:
« SASS
— Method 5
-- Method 8
Envirocon per-
formed participate
and sulfur
emission tests
                                                                                  Fuel
                                                                                        Controlled  condensation
                                                                                        Gas  sample  (Cj  -  C£ HC)
                                                                                        Continuous  0?,  CO?.
                                                                                        CO,  NO
Adclphl University
Industrial  boiler
1.89 kg/s steam
(15.000 Ib/hr)
hot water
firetube fired with a
mixture of coal-oil-
water (COM)
   Baseline (COW)
   Controlled SO?
   emissions with
   N32C03 injection
Boiler outlet:
  - SASS
  — Method 5
  — Method 8
  — Controlled condensation
  - Gas Sample (Cj - C6 HC)
  -- Continuous 62, C02. NO,
     CO
Fuel
Adelphi University
Pittsburgh Energy
Technology Center (PETC)
Industrial boiler
3.03 kg/s steam
(24,000 Ib/hr) watertube
fired with a mixture of
coal-oil (COM)
   Baseline test only
   with COM
Boiler outlet:
  - SASS
  — Method 5
  -- Controlled condensation
  -- Continuous 02, C02. NO,
     TUHC, CO
  — N20 grab sample
Fuel
PETC and General
Electric (GE)

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                                                       TABLE 1-1.   CONTINUED
       Source
       Description
      Test points
     unit operation
       Sampling protocol
 Test collaborator
TOSCO Refinery vertical
crude oil heater
2.54 Ml/day
(16,000 bbl/day) natural
draft process- heater
burning oil/refinery gas
   Baseline
   Staged combustion
   using air Injection
   lances
Heater outlet:
  — SASS
  -- Method 5
  — Controlled
  — Gas sample
  -- Continuous
     CO?, HC
  — NgO, grab
Fuel oil
Refinery gas
                                                                                                  condensation
                                                                                                  (Ci - C6 HC)
                                                                                                  0?. NO, CO,

                                                                                                 sample
 KVB coordinating
 the staged com-
 bustion operation
 and continuous
 emission monitoring
Mohawk-Getty Oil
Industrial boiler
8.21 kg/s steam
(65,000 Ib/hr)
watertube burning
mixture of refinery gas
and residual oil
   Baseline
   Ammonia Injection
   using the noncatalytlc
   Thermal DeNOx
   process
Economizer outlet:
  « SASS
  — Method 5, 17
  — Controlled condensation
  - Gas Sample (Ci - C6 HC)
  -- Ammonia emissions
  -- NgO grab sample
  -- Continuous Oo. NO,
     CO, C02
Fuels (refinery gas and
  residual oil)
 New test
Industrial boiler
2.52 kg/s steam
(20,000 Ib/hr) watertube
burning woodwaste
   Baseline (dry wood)
   Green wood
Boiler outlet:
  - SASS
  — Method 5
  — Controlled condensation
  — Gas sample (Cj - C6 HC)
  -- Continuous Oo, NO, CO
Fuel
Flyash
 North  Carolina
 Department  of
 Natural  Resources,
 EPA IERL-RTP
Industrial  boiler
3.16 kg/s steam
(29,000 Ib/hr)
firetube with refractory
firebox burning woodwaste
~ Baseline (dry wood)
Outlet of cyclone participate
collector:
  ~ SASS
  — Method 5
  — Controlled condensation
  — Gas sample (Cj - Cg HC)
  — Continuous Oj, NOX, CO
Fuel
Bottom ash
 North Carolina
•Department of
 Natural  Resources,
 EPA IERL-RTP

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                                                    TABLE 1-1.   CONTINUED
       Source
       Description
      Test points
     unit operation
       Sampling protocol
 Test collaborator
Enhanced oil recovery
stean generator
15 MM (SO million Btu/hr)
steam generator burning
crude oil equipped with
MHI low-NOx burner
   Performance mapping
   Low NOX operation
Steamer outlet:
  — SASS
  — Method 5
  — Method 8
  — Gas sample (Ci - C$ HC)
  — Continuous 03, NOX, CO,
     C0£
  — N?0 grab sample
Fuel
Getty Oil Company,
CE-Natco
Pittsburgh Energy
Technology Center
(PETC) Industrial
boiler
3.03 kg/s stean
(24,000 Ib/hr) watertube
fired with a mixture of
coal-water (CMM)
— Baseline test only
   with CUM
Boiler outlet:
  ~ SASS
  — Method 5
  — Method 8
  — Gas sample (Cj - Ce HC)
  — Continuous 0?, NOX, CO,
     C02, TUHC
 ' -- N?0 grab sample
Fuel
Bottom ash
Collector hopper ash
PETC and General
Electric
Spark-ignited, natural
gas fueled Internal
combustion engine equip-
ped with nonselectlve
NOX reduction catalyst
610 kU (818 HP) Haukesha
engine equipped with
DuPont NSCR catalyst
-- Controlled with NSCR
— 15-day emissions
   monitoring
Catalyst inlet and outlet
  — SASS
  — NH3
  — HCN
  — N20 grab sample
  -- Continuous 03, C02, NOX,
     TUHC
Fuel
Southern California
Gas Company

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                                                          TABLE  1-1.   CONCLUDED
            Source
       Description
   Test points
  unit operation
       Sampling protocol
 Test collaborator
     Industrial boiler
180 kg/hr steam
(400 Ib/hr) stoker fired
with a mixture of coal
and waste plastic
beverage containers
Baseline (coal)
Coal and plastic
waste
Boiler outlet
  — SASS
  -- VOST
  -- Method 5/8
  - HC1
  -- Continuous 02, NOX, CO,
     C02. TUHC
  — N?0 grab sample
Fuel
Bottom ash
Cyclone ash
Vermont Agency of
Environmental
Conservation
     Industrial boiler
co
7.6 kg/s steam
(fin,000 Ib/hr) watertube
retrofit for coal-water
slurry firing
Baseline test with
(CUS)
30-day emission
monitoring
Boiler outlet
  - SASS
  — VOST
  — Method 5/8
  ~ Grab sample (Cj-Cg HC)
     N20 grab sample
EPRI, DuPont
                                                                                         --  Continuous  NOX.  CO,  CO?,
                                                                                       Fuel
                                                                                            02,  TUHC,  S02
     Enhanced oil
     recovery steam
     generator
15 MM (50 million Rtii/hr)
steam generator burning
crude oil, equipped with
the EPA/EER low-NOx
burner
Low NOX (with burner)
30-day emission
monitoring
Steamer outlet
  ~ SASS
  — VOST
  — Method 5/8
  — Controlled condensation
  -- Anderson impactors
  -- Grab sample (Cj-Cg HC)
  -- N20 grab sample
  -- Continuous NOX, CO, CO?.
     02, S02
Fuel
Chevron U.S.A.,
EERC

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                           REFERENCES FOR SECTION 1


1-1.  Larkin, R. and E. B. Higginbotham, "Combustion Modification Controls
      for Stationary Gas Turbines:  Volume II.  Utility Unit Field Test,"
      EPA-600/7-81-122b, NTIS PB82-226473, July 1981.

1-2.  Higginbotham, E. B., "Combustion Modification Controls for Residential
      and Commercial Heating Systems:  Volume II.  Oil-fired Residential
      Furnace Field Test," EPA-600/7-81-123b, NTIS PB82-231176, July 1981.

1-3.  Higginbotham, E. B. and P. M. Goldberg, "Combustion Modification NOX
      Controls for Utility Boilers:  Volume  I.  Tangential Coal-fired Unit
      Field Test," EPA-600/7-81-124a, NTIS PB82-227265, July 1981.

1-4.  Sawyer, J. W. and E. B. Higginbotham,  "Combustion Modification NOX
      Controls for Utility Boilers:  Volume  II.  Pulverized-Coal Wall-fired
      Unit Field Test," EPA-600/7-81-124b, NTIS PB82-227273, July 1981.

1-5.  Sawyer, J. W. and E. B. Higginbotham,  "Combustion Modification NOX
      Controls for Utility Boilers:  Volume  III.  Residual-Oil Wall-Fired
      Unit Field Test," EPA-600/7-81-124c, NTIS PB82-227281, July 1981.

1-6.  Goldberg, P. M. and E. B. Higginbotham, "Industrial Boiler Combustion
      Modification NOX Controls:  Volume II.  Stoker Coal-fired Boiler Field
      Test — Site A," EPA-600/7-81-126b, NTIS PB82-231085, July 1981.

1-7.  Lips, H. I. and E. B. Higginbotham, "Industrial Boiler Combustion
      Modification NOX Control:  Volume III.  Stoker Coal-Fired Boiler Field
      Test — Site B,ft EPA-600/7-81-126C, NTIS PB82-231093, July 1981.

1-8.  Waterland, L. R., et al., "Environmental Assessment of Stationary
      Source NOX Control Technologies — Final Report," EPA-600/7-82-034,
      NTIS PB82-249350, May 1982.

1-9.  Lentzen, D. E. eta]., "IERL-RTP Procedures Manual:  Level 1
      Environmental Assessment (Second Edition)," EPA-600/7-78-201,
      NTIS PB293795, October 1978.

1-10. Sh1h, C. C.. et al., "Emission Assessment of Conventional Stationary
      Combustion Systems, Volume II:  Internal Combustion Systems,"
      EPA-600/7-79-029C, NTIS PB296390, February 1979.
                                     1-9

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1-11.  Castaldini,  C., et  al., "Environmental Assessment of NOX Control  on  a
      Compression  Ignition Large Bore Stationary Reciprocating Internal
      Combustion Engine," EPA-600/7-86-001a/b, January 1986.
                                    1-10

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                                   SECTION  2
                           TEST  ENGINE  DESCRIPTION

     The test program was conducted  on  an  1,120  kW  (1,500  Bhp), two-stroke,
opposed piston spark-ignited  Model 38TDS8-1/8  engine manufactured by the
Fairbanks Morse Engine Division  of Colt  Industries.  Figure  2-1 illustrates
the piston arrangement of this spark-ignited engine which  utilizes no
cylinder heads or valves.  The air-fuel  mixture  is  compressed  between the two
pistons which work vertically towards each other in each cylinder.  The upper
and lower pistons drive separate crankshafts interconnected  by a vertical
drive.  The vertical drive connection is made  with  the  lower crankshaft
advanced in operating position ahead of  the upper crankshaft.  This
difference in crankshaft positions is called "Lower Crank  Lead."  A diagram
of piston positions in the two-cycle spark-ignited  engine  is shown in
Figure 2-2.
     This spark-ignited engine 1s  normally marketed by  Colt  Industries as a
blower-scavenged design.  However, the test engine  used for  emissions
evaluation in this program was equipped  with a turbine  driven  turbocharger
                                   i
for improved efficiency.  A schematic of the turbo-blower  design of the test
engine is illustrated in Figure  2-3.
     The combustion air is drawn Into the  turbocharger, where  it is
compressed and discharged through  an air cooler  to the  positive displacement
lobe-type blower.  The blower is driven  by the upper engine  crankshaft.  The
                                     2-1

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Figure 2-1.
Cross section of opposed piston spark-ignited
Model 38DS8-1/8 engine (courtesy of Fairbanks
Morse Division of Colt Industries).
                            2-2

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         I-GAS ADMISSION
                                                                   3-IGNITION
                                     5-SCAVENGE
                                                                6-SUPERCHARGE
Figure  2-2.
Cycle  diagram —  opposed  piston spark-ignited  engine
(courtesy of Fairbanks Morse Division  of Colt  Industries)
                                    2-3

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          Upper
          crankshaft

          Air
          cooler
Compressor
(first stage)
                                                           Elower
                                                           (second stage
                                                           in series)
                                                   Exhaust ports
            Exhaust
            outlet
                       Schematic of turbo-blown arrangement
       Figure 2-3.
Schematic of turbo-blower arrangement (courtesy of
Fairbanks Morse Division of Colt Industries).  "
                                     2-4

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air from the blower 1s then discharged  directly  to  the  cylinders  through  the
engine intake manifold.  The  Inlet  air  both  scavanges the  cylinder  (sweeping
all combustion products from  the compression  chamber) as well  as  supplying
sufficient charge for the next combustion  cycle.  Hot exhaust  gas leaving
from the lower cylinder ports serves  to drive the turbine  of the  turbocharger
assembly.
     The fuel 1s Ignited with spark ignition  cells,  arranged two  per
cylinder.  The dual cell system assures optimum  cylinder firing pressure  on
both sides of the engine at all engine  speeds and torques.  An illustration
of a spark ignition cell is presented in Figure  2-4.
     Table 2-1 summarizes the'design  specifications  of  the engine tested  in
the program.  As indicated, the engine  has six cylinders with  a displacement
of 0.017 m3 (1,037 In.3) per  cylinder.   The  ignition timing of the  Ignition
cells 1s set at 4.5 crankshaft degrees  before minimum cylinder volume (BMV).
The two-stroke engine configuration indicates that  the  power cycle  is
completed in one revolution of the  crankshaft as compared  with two
revolutions for a four-stroke type.  In addition to  the natural gas fuel, the
engine also consumes lubrication oil  at a  rate of one liter per 2.48 GJ
(1 gallon per 3,500 Bhp-hr).  At design operating load, of 1,120  kW
(1,500 Bhp) at 900 rpm, lube  oil consumption  is  about 1.65  1/h (0.43 gph),
representing approximately 0.6 percent  of  the total  heat supplied to the
engine.
                                     2-5

-------
Natural gas
injection valve

Spark plug
                                                       Cylinder wall
                            Natural gas spark cell
            Figure 2-4.  Natural  gas  spark  ignition  cell
                                  2-6

-------
       TABLE 2-1.  TURBOCHARGED  SPARK  ENGINE  SPECIFICATION
Model Designation
Serial Number
Configuration
Bore
Stroke
Number of Cylinders
Displacement/Cyl
Compression Ratio
BMEP
Bhp/Cylinder at rpm
Hours Since Overhaul
Spark Timing
Lubricating Oil
L.O. Consumption
38TDS8-1/8
889193
2 Stroke, O.P.
0.206 m (8-1/8 in.)
0.254 m (10 in.) x 2
6
0.017 m3 (1,037 in.3)
9.7:1
731 kPa (106 psi)
186 kW (250 Bhp) at 900 rpm
1050
4.5° BMV
Pegasus 485
1 1/2.48 GJ (1 gal/3,500 Bhp-hr)
                               2-7

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                                   SECTION  3
                      NOX CONTROL  AND  EMISSIONS  RESULTS

     Exhaust gas emissions  from  the  spark-ignited  engine  were  measured  during
two separate tests:   (1) under baseline  engine operating  conditions  and (2)
with NOX combustion modification controls  for reducing NOX.  Section 3.1
summarizes engine operating conditions,  describes  the combustion
modifications applied to reduce  NOX  emissions and  other test variables, and
discusses the impact  of the NOX  control  on engine  operation.  Sections  3.2
through 3.3 summarize emission results by  major  category  of  pollutants
(i.e., criteria pollutants  and other gas phase species in section  3.2,  trace
element species in section  3.3,  and  organic  emissions in  section 3.4).
Results of bioassay analyses of  the  exhaust  gas  sample organic extract  and
discussion of the potential environmental  impact of  NOX control are
summarized in section 4.
3.1  ENGINE OPERATING PARAMETERS AND TEST  VARIABLES
     Table 3-1 lists  operating parameters  of the test engine for the baseline
and the controlled NOX tests.  Atmospheric conditions of  temperature,
humidity, and pressure are  also  presented  as these affect the  level  of  NOX
emitted by the engine.
     Engine power output was nearly  constant at  a near maximum rating for  the
duration of both tests.  RPM and Ignition  timing were set at rated settings.
As indicated in Section 2,  this engine model  has generally been marketed
                                     3-1

-------
TABLE 3-1.  ENGINE OPERATING PARAMETERS AND AMBIENT ATMOSPHERIC
            CONDITIONS — SPARK-IGNITED ENGINE
    Parameter
Baseline test
                                                           NOX control test
Engine Parameter

  RPM  (percent rating)
  kWt (Bhp) (percent rating)
  kWe (percent rating)
  BMEP, kPa (ps1)
  Fuel How, m3/h (ft3/hr)
  BSFC, g/kW-hr (Ib/Bhp-hr)
  Fuel Rate, kW fuel/kU out
    (Btu/Bhp-hr)
  Ignition Timing
  Compressor Inlet A1r Temp.,
    K (°F)
  Compressor Outlet Air Temp.,
    K (°F)
  Manifold A1r Cooling Bypass,
    percent
  Blower Suction Air Temp.,
    K (°F)
  Blower Discharge Air Temp.,
    K (°F)
  Blower Discharge Pressure,
   kPa (pslg)
  Air How, kg/s (Ib/mln)
  Fuel-Air Ratio
  Combined Cylinder Exhaust
    Temp., K (°F)
  Turbine Exhaust Temp., K (°F)
  Lube Oil Consumption,
     ml/s (gph)
  Engine Efficiency, percent

Average Ambient Atmospheric
Conditions

  Outdoor Temp. Dry bulb,
    K (°F)
  Barometric pressure,
    kPa (in Hg)
  Humidity, percent
                           900 (100%)
                           1,117 (1,498) (99.8%)
                           1,085 (97.8%)
                           731 (106)
                           354 (12,492)
                           217 (0.356)
                           2.91 (7,413)

                           4.5° BMV
                           302 (85)

                           356 (181)

                           16.4

                           331 (136)

                           345 (161)

                           60 (8.7)

                           2.56 (338.3)
                           0.0271
                           732 (858)

                           652 (715)
                           0.45 (0.43)

                           34.3
                           281 (46)

                           98.2 (29.08)

                           60
                   900 (100%)
                   1,123 (1,505) (100%)
                   1,091 (98.9%)
                   731 (106)
                   352 (12,426)
                   215 (0.353)
                   2.88 (7,340)

                   4.5° BMV
                   302 (85)

                   359 (187)

                   0

                   316 (110)

                   337 (146)

                   71 (10.3)

                   2.90 (383.4)
                   0.0240
                   699 (799)

                   617 (652)
                   0.45 (0.43)

                   34.7
                   284 (51)

                   98.6 (29.20)

                   62
                              3-2

-------
without the turbocharger and manifold air cooler.  Turbocharging and
aftercooling increase the air-fuel ratio, generally  resulting  in lower NOX
levels compared to a blower-scavanged spark-ignited  engine.  To reduce the
effect of turbocharging during the baseline test,  a  portion of the combustion
air was bypassed around the manifold air cooler.   The  resulting increase  in
combustion air temperature lowered the air mass  flowrate,  resulting in an
air-fuel ratio which is more representative of the blower-scavanged design.
The percent air cooler bypass during the baseline  test was  16.4 percent,
determined by the air flow control limits available  on this test engine.
Thus, baseline engine operation was as representative  of  the operation of a
typically marketed (blower-scavenged) engine  as  could  be  achieved with the
turbocharger in place.
     Combustion modification NOX control during  the  low-NOx test consisted of
an increase in air-fuel ratio from 36.9 to 41.7  kg air/kg  fuel, a 13  percent
increase from the baseline level.  This increase in  air-fuel ratio was
accomplished by eliminating the manifold air  cooler  bypass  used during the
baseline test and increasing the combustion air  cooling efficiency.   The
difference in combustion air temperatures between  both tests can be noticed
in the blower suction and discharge temperatures which measured,
respectively, 331K and 345K (136°F and 161°F) at baseline, and 316K and 336K
(110°F and 146°F), respectively, during the low-NOx  test.  The lower
combustion air temperature increased the mass flow of  combustion air  from
2.56 kg/s (338.3 Ib/m1n) to 2.90 kg/s (383.4  Ib/m1n),  resulting 1n an
Increase 1n blower discharge pressure from 60 kPa  (8.7 psi) to 71 kPa
(10.3 ps1).
                                     3-3

-------
      The  increase  1n  air-fuel  ratio  resulted in an increase in engine
efficiency of about 0.4  percent.   In  order to maintain engine rated power
output, fuel flow  was  reduced  during  the  low-NOx test.  Natural  gas flow was
reduced from 354 m3/h  (12,490  ft3/hr)  to  352 m3/h (12,430 ft3/hr),
representing a reduction  in  heat  input of 0.53 percent.  The total  increase
in engine efficiency  resulted  from the combined effect of increasing power
output from 1,498  Bhp  to  1,505  Bhp and reducing fuel  flowrate.
     Average ambient atmospheric  conditions  did not  vary significantly
between the two tests, each  conducted  on  a separate  day.  Percent  relative
humidity increased slightly  from  60 to 62 percent, corresponding to an
increase of 0.004  kg water/kg  air at  given ambient dry bulb temperatures.
Inlet temperature  to the  turbocharger  was artificially maintained  at a
constant 302K (85°F) by means  of  a heat exchanger.  This constant  temperature
of combustion air  at the  compressor inlet eliminates the need to correct NOX
emissions to a standard temperature.
3.2  CRITERIA POLLUTANT AND  OTHER GAS  PHASE  SPECIES  EMISSIONS RESULTS
     Table 3-2 summarizes gaseous and  particulate emissions measured during
baseline and low-NOx engine  operation. Gaseous species emissions were
measured with a continuous monitoring  sampling system in accordance with the
exhaust emission measurement procedure published by  the Diesel  Engine
Manufacturer Association  (DEMA)  (Reference 3-1).  Particulate emissions  were
sampled with a High Volume Sampling System (HVSS) in accordance with EPA
Reference Method 5 procedures.   Both  solid and condensable particulate mass
loadings are reported.  Particulate mass  emissions were also calculated  from
samples collected  with the Source Assessment Sampling System (SASS).  The
SASS train is used primarily for collection of samples for analysis of trace
                                      3-4

-------
   TABLE 3-2.  CRITERIA AND OTHER  GAS  SPECIES  EMISSIONS  FROM  SPARK-IGNITED
               ENGINE DURING  BASELINE  AND  LOW-NOX  TEST
         Pol 1utant
         Baseline
                            Low-N0va
 As measured by
 continuous gas
 analyzers'3:
    0?, percent
    COg, percent
    NO, ppm
    NOX, ppm
    CO, ppm
    CH4, ppm
    TUHC, ppm as C^Q
    Smoke spot (Bosch)

 Corrected gaseous
 emissions:
    N0f
    N0xf
    CO
    CH4
    TUHC (as C3H8)
           12.1
            4.9
          976
        1,040
          170
          721
          877
            0
ppmc   ng/Jd   g/Bhp-hre  ppmc
                                   g/Bhp-hre
684
729
115
486
591
1,180
1,260
  120
  293
  960
9.26
9.87
0.94
2.29
7.51
398
423
195
558
689
  690
  654
  198
  323
1,100
5,
5,
1,
2.
34
06
53
50
8.51
Parti cul ate mass
emissions:
Sol id
Condensable
Total


12.5
7.3
19.8


0.0978
0.057
0.155


16.2
7.5
23.7


0.125
0.058
0.183
aNOx control by Increased air-fuel ratio and manifold  air cooling.
bAppendix A discusses continuous monitor analyzers  used, calibration gases
 and sample gas conditioning system.
cCorrected to 15 percent 03, dry.
dHeat input basis.
eShaft output basis.
fAlso corrected for standard atmospheric conditions of 302K  (85°F) dry bulb
 combustion air temperature at Inlet of turbocharger and 10.71 kg H20/kg air
 (75 grains H20/lb air) humidity.  Emission rates (ng/J, g/Bhp-hr) as N02.
                                     3-5

-------
elements and organic  species.   Because  of  the  more isokinetic  nature and the
stack traversing procedures  used with the  HVSS (Method  5),  particulate mass
loadings by this method are  considered  more  accurate than  results  obtained
with the single point SASS sample.   Equipment  and  sampling  procedures used
for emissions measurement are described in Appendix A.
     Total NOX emissions at  baseline averaged  1,040 ppm as  measured  or
729 ppm corrected to 15 percent oxygen  and standard atmospheric  conditions
(9.87 g/Bhp-hr as N02).  Increasing  air-fuel ratio by 11 percent over
baseline conditions with increased manifold  air  cooling reduced  NOX
42 percent to 510 ppm as measured or 423 ppm (5.06 g/Bhp-hr as N02)  corrected
to 15 percent oxygen and standard atmospheric  conditions.   The effect of NOX
control  on other criteria pollutant  emissions  was  an overall increase in
hydrocarbons, CO, and particulate emissions.  Total  unburned hydrocarbons
(TUHC) increased 16 percent, Cfy increased 15  percent,  and  CO  increased
70 percent (all on a ppm at  15  percent  02  basis).   Particulate emissions
increased 20 percent (on a ng/J heat input basis).  The increase in  air-fuel
ratio from baseline conditions  resulted in lower peak cylinder temperatures,
probably leading to an increase in combustible emissions.   Exhaust gas
temperature decreased by 35K (63°F)  during the low-NOx  test, indicative  of
increased engine efficiency  at  constant power  output.
     Snoke emissions, measured  with  a Bosch  photo-electric  meter,  showed
essentially no smoke under both baseline and low-NOx operation.  Total
particulate emissions, measured with the HVSS, increased 20 percent  from
baseline levels.  The increase  may be attributed primarily  to  increases  1n
nonvolatile organic compound emissions  collected in the sampling probe and  on
the filter (solid particulate).  A more detailed discussion of the potential
                                     3-6

-------
effect of nonvolatile organics on  participate  emissions  is  presented  in
Section 3.4.  Condensable  participate matter that  collected in  the  impinger
section of the HVSS, also  showed a 3 percent increase  during the  low-NOx
test.
     Solid participate emissions were also  measured  with the SASS.  For the
baseline test, SASS-col1ected particulate was  only 1.33  ng/J
(0.0104 g/Bhp-hr), compared  to 12.5 ng/J  (0.0978 g/Bhp-hr)  for  the  HVSS.   For
the low-NOx test, SASS particulate was  6.65 ng/J (0.0515 g/Bhp-hr), compared
to 16.2 ng/J (0.125 g/Bhp-hr) for  the HVSS  test.   These  differences in
particulate emissions measured with the HVSS and SASS  may be explained in
some part by the contribution of condensation  of unburned hydrocarbons in the
HVSS, since this equipment operates at  lower temperatures than  SASS,  as well
as by the fact that SASS sampling  takes place  at a single sampling  point.
3.3  TRACE ELEMENT EMISSIONS RESULTS
     A lube oil sample from  the engine  and  the SASS  train samples from the
engine exhaust were analyzed for 73 trace elements using Spark  Source Mass
Spectrometry (SSMS) and Atomic Absorption Spectroscopy (AAS) analysis in
accordance with EPA Level  1  analysis protocol  (Reference 3-2).  Once  the
trace element concentrations were  determined by laboratory  analysis,  trace
element flowrates for lube oil and flue gas vapor  and  condensed phases could
be computed.  Trace element concentrations  and flowrates are presented in
Appendix B.
     Table 3-3 summarizes  the calculated trace element flowrates  for  those
elements detected in any sample corresponding  to both  lube  oil  consumption
and exhaust gas under baseline and  low-NOx  operation.  The  lube oil data,
calculated based on lube oil  analysis and the  engine manufacturer's estimate
                                     3-7

-------
                  TABLE 3-3.  TRACE ELEMENT FLOWRATES
El ement
Aluminum
Antimony
Arsenic
Barium
Boron
Bromine
Cadmium
Calcium
Cerium
Cesium
Chlorine
Chromium
Cobalt
Copper
Fluorine
Gallium
Germanium
Iodine
Iron
Lanthanum
Lead
Lithium
Magnesium
Manganese
Mercury
Molybdenum
Neodymium
Nickel
Niobium
Phosphorus
Potassium
Rubidium
Scandium
Selenium
Silicon
Silver
Lube oil
(yg/s)
>15
-b
<0.080
0.40
0.16
0.12
<0.028
>40
—
-_
5.2
3.6
0.24
1.2
1.2
..
__
0.080
12
--
0.40
0.080
>40
0.24
<0.040
0.32
~
0.40
__
>40
19
0.028
<0.016
__a
17
— —
Engine
Baseline
ua
0.18
<1.1
14
—
4.1
<0.014
1,300
0.364
0.364
18
47
—
550
372
1.6
0.21
0.55
~
—
42
0.014
21
1.8
<1.3
61
—
49
1.5
24
1,700
1.1
<0.18
130
730
3.6
exhaust (yg/s)
Low-N0x
44
<0.30
<1.1
11
10
9.5
<0.014
650
11
<0.22
ISO
190
65
650
46
6.2
<0.22
0.20
3,900
8.1
26
0.68
40
130
<1.4
6.6
1.1
4.6
0.41
220
>2,400
0.41
<0.20
81
810
16
?U = Unable to determine.
"Dashes Indicate that emissions were below the detectable level.
                                  3-8

-------
                         TABLE 3-3.  CONCLUDED
Engine exhaust (yg/s)
Element
Sodi urn
Stronti urn
Sulfur
Tantal urn
Tellurium
Tin
Titanium
Vanadium
Yttrium
Zinc
Zirconium
Lube oil
(yg/s)
>39
0.80
>40
—
~
0.36
3.6
0.024
__
>40
—
Baseline
>1,700
9.0
>2,000
--
3.6
1.8
—
0.55
<0.18
360
<0.18
Low-N0x
>1,900
3.3
>2,200
<2.2
1.4
0.68
44
2.4
<0.20
460
0.61
aDashes indicate that emissions were below the detectable level.
                                  3-9

-------
of  lube  oil  consumption,  represent  the  only  inorganic  matter  entering  the
engine,  since  natural gas  is essentially  free  of  inorganic matter.   Although
the fact that  lube oil  is  consumed  does not  necessarily  indicate  that  all  the
trace element  content in the oil will be  emitted  with  the engine  exhaust  or
that these represent all of the  inorganic matter  emitted from the engine, the
analysis was performed  to  estimate  the  contribution of the lube oil  to  total
inorganic matter.  As indicated  in  Table  3-3,  trace elements  accounted  for by
the lube oil generally  constitute only  an insignificant  portion of  actual
emissions.  High trace  element emissions may also be caused by the  following
four factors:
     •   Exhaust muffler wear
     •   Engine wear
     •   Contamination  from sampling equipment
     •   Contamination  from analytical  procedures
     The SASS  samples were taken downstream of the engine exhaust muffler.
This muffler, which had visibly undergone numerous hours of operation,  may
actually be the major cause of many of  the inorganic element  emissions
measured during this program.  Since muffler related emissions are  not
directly attributable to engine emissions, further test  programs  aimed  at
measuring inorganic emissions from  large bore  ICE's should take this factor
into consideration.  The contribution of engine wear may also be  a
significant cause of many of the trace  elements emitted, contributing  to  the
disparity of data between lube oil  consumption and engine outlet  emission
rates shown in Table 3-3.  Emissions of Iron,  copper,  nickel, chromium, lead,
zinc, and aluminum may  have been significantly affected  by wear of  pistons,
                                     3-10

-------
rings, cylinder liners, air blower parts, and other parts exposed to friction
and erosion.
     The other two factors affecting trace element emissions have to do with
contamination of samples inherent to the sampling and analytical procedures.
Potential contamination sources during  sampling  are stainless steel sampling
train parts, and tubing used  in the SASS train.  During  analysis, Parr
bombing of XAD-2 samples prior to SSMS  analysis  can introduce contamination
for a number of elements, including iron, copper, nickel, chromium,
phosphorus, silicon, platinum, and cobalt.  Overall, the contribution of
contaminants to most of the high concentration elements  reported here may be
as significant as the contribution from both the muffler and engine wear.
3.4  ORGANIC EMISSIONS RESULTS
     Organic emissions during both baseline and  low-NOx  tests were measured
using four methods.  Continuous flame ionization detector (FID) analyses were
performed to determine TUHC and methane (Cfy) emissions. FID results are
presented in Section 3.2.  Further, in  accordance with EPA Level 1 analysis
protocol (Reference 3-2), volatile organic gas species having boiling points
in the Cj to C$ range (113 to 373K (-256° to 212°F)) were determined by
analyses of exhaust gas samples by gas  chromatography.   Volatile organic
species with boiling points in the C7 to C16 range (373  to 573K (212° to
572°F)) were determined in the laboratory by total chromatographable organic
(TCO) analysis of organic module sorbent and condensate  extract samples from
the SASS train.  SASS train samples were also subjected  to gravimetric
analyses to measure nonvolatile organic species  (>Cis) having boiling points
of >573K (572°F).  Further analyses identified organic functional groups and
specified particular organic compounds  using Infrared Spectrometry (IR) and

                                     3-11

-------
gas chromatography/mass  spectrometry  (GC/MS)  analyses,  respectively.   A
discussion of the analytical  results  follows.
3.4.1  Ci to Cg, TCO, and Gravimetric Analyses
     Table 3-4 summarizes organic emission  results  from  the  Cj to  Cg,  TCO,
and gravimetric analyses.   In general, 1t is difficult to draw firm
conclusions from these data regarding the effect of low-NOx  operation  on
total organic emissions because of measurement problems  experienced during
the test program.  Volatile organic (Cj to  Cg) samples,  normally analyzed  in
the field, were collected from the engine and shipped in sealed glass  bulbs
to the laboratory for analysis because of a malfunction  of the onsite  Carle
                          i
GC analyzer.  As indicated in Table 3-4, the baseline sample showed the
absence of Cj to C4 gases, while these were detected at  significant levels in
the low-NOx test sample.  C§ and Cg hydrocarbons were not detected in  either
the baseline or low-NOx test.
     Based on the continuous hydrocarbon monitor data as well as volatile
organic emission results from the low-NOx test sample, the absence of  C} to
C4 hydrocarbons in the baseline sample suggests that a loss  of the sample
occurred during shipping.  In fact, the GC C} to Cg results  for both the
baseline and low-NOx tests are suspect, based on the total unburned
hydrocarbon data from the continuous monitor shown  in Table  3-2.   By
converting total  unburned hydrocarbon emissions obtained with continuous
monitors from ppm to mg/dscm and comparing  it to the GC  results,
approximately 25 percent loss of sample in the glass bulbs transported  for GC
analysis of Cj to Cg volatile organics for the low-NOx test  is also
suspected.  A total  loss of sample apparently occurred for the baseline
test.

                                     3-12

-------
     TABLE 3-4.  SUMMARY OF TOTAL ORGANIC  EMISSIONS FROM
                 SPARK-IGNITED ENGINE  (mg/dscm)
Organic emissions
Volatile organic gases
analyzed by gas chromatography
cj
C4
c5
Total GI to CQ
Volatile organic materials
analyzed by TCO procedure
XAD-2 extract
Organic module condensate
Total TCO
Nonvolatile organic materials
analyzed by gravimetric
procedure
Filter + probe catch
XAD-2 cartridge
Organic module condensate
Total Grav (
Total Organics
Baseline test

NDa
ND
ND
ND
ND
ND
b

2.1
0.045
2.1

<0.12
57
1.2
58
b
Low-N0x test

408
50.9
6.3
11.4
ND
ND
476

2.4
0.055
2.5

2.0
19
0.60
22
498
aND = Not detected.
"Sample loss suspected based on hydrocarbon emission data by
 continuous monitors and results from the low-NOx test.
                             3-13

-------
     Emission levels of  total  chromatographable  organics  with  boiling points
In the Cy to C^ range (373 to 573K  (212°  to  572°F)),  were  approximately the
same for both tests.  However, higher molecular  weight organlcs,  (i.e.,  >€]£)
showed about a 60 percent decrease.  These data, combined with continuous
hydrocarbon monitor data presented 1n Table 3-2, Indicate that the  Increase
in air-fuel ratio and lower manifold combustion  air  temperature have  the
effect of increasing emissions of low molecular  weight volatile organlcs but
result in little change or even a decrease in emissions of  semi-  and
nonvolatile organic compounds.
     Figures 3-1(a) and 3-l(b) illustrate organic and  particulate emission
results for both the baseline  and 1ow-NOx tests  In terms  of the measurement
temperature of the particulate samples and the boiling points  of  organic
compounds collected.  For the baseline test, Figure  3-l(a),  the loss  of
sample for GI to 05 vapor hydrocarbon is indicated.  Figure 3-1(a)  shows that
the organic matter in the probe and filter catch of  the SASS accounts for
6 percent of the total  particulate weight collected  (0.077  ng/J organics from
1.2 ng/J total  weight).  The figure also shows that  35 ng/J  of gravimetric
organlcs and 1.3 ng/J of TCO organlcs were accounted for  In  the XAD-2 extract
and organic module condensate.
     The presence of organic matter in quantities amounting  to a  mass
emission rate greater than that corresponding to the particulate  matter
collected in the Method 5 train may have, in fact, contributed to the larger
particulate emissions measured with Method 5.  Because the  probe  and  filter
catches of the Method 5 train are not analyzed for organic  content, the
contribution of organlcs condensing in the temperature range of 363 to 573K
(193° to 572°F)  to the total weight catch cannot be  computed.   However,
                                     3-14

-------
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                                        1
                                                              1.6
                                                [XAO-2 extract S condensate TCO
                    170
                   -150)
 220
(-60)
270  300
(30)  (85)
 360
(193)
  570
(570)
                              Boiling point, K (°F)
                                                                16.2
                                    7.r
                                       (Impinger ca ten-
                                       Method 5)
                                        I
                                                        (Probe  &  filter catch-
                                                         Method 5)
                                                                       6.7
                                                         (Probe &
                                                          filter
                                                          catch
                                                          SASS)
                                                                          13.5 extract
                                                                          (XAD-2 condensate
                                                                           Grav)
                                                                            1.37 (probe & filter
                                                                                  catch Grav)
                            290               115
                            (60)             (290)

                   Measurement temperature, K (°F)
                                       190
                                      (420)
                                           570^580
                                          (570)(585)
          Figure 3-Kb).   Summary  of  organic and partlculate emission results
                              ng/J —  low-NOx  test

-------
because Method 5 samples are collected at lower temperature than SASS
partlculate samples, it Is possible that larger quantities of these organic
compounds may have condensed on the probe and the  filter of the Method 5
train than on the probe and filter of the SASS, accounting, in part, for the
disparity of particulate emission data between the two methods.
     Figure 3-1(b) illustrates similar results for the low-NOx test.  Here,
emissions of Cj to €4 are indicated.  Because of their low boiling points,
these compounds do not condense in particulate matter  in either the Method 5
or SASS samples.  Analysis of the SASS probe and filter catch indicates that
organic matter for this test accounts for 20 percent of the total  SASS
particulate catch (1.37 ng/J organics, 6.7  ng/J total  particulate  catch).  As
in the case with the baseline test, the  solid particulate emissions measured
from the probe and filter catches of the Method 5  train are significantly
higher than that of the SASS train.  Again, greater condensation of organics
in the probe and filter of the Method 5 train may  have occurred because of
the lower measurement temperature compared  with the SASS.
3.4.2  Infrared Spectra of Total Extracts
     IR spectrometry was used to identify organic  functional groups present
in SASS samples.  The results of the IR analyses for the total extract
samples are summarized in Table 3-5.  The spectra  of the XAD-2 extracts and
the organic module condensate extracts for  both tests were quite similar.
However, the baseline test filter extract spectrum was significantly weaker
than the low-NOx test filter extract spectrum.  The spectra suggested the
presence of aliphatic hydrocarbons as primary constituents in all  samples
collected by SASS in both the baseline and  low-NOx tests.  Absorbances
characteristic of carboxyllc add were also found  in all samples,  although

                                     3-17

-------
                         TABLE  3-5.   SUMMARY OF INFRARED SPECTRA  OF  TOTAL SAMPLE EXTRACTS
»-*
oo
Baseline test


Sample
Filter






XAD-2 Extract









Organic module
condensate
extract



•W • weak
N • moderate
S » strong


Frequency
(cm-1)
No peaks






3,575 to 3.075
2,905
2,845
2,750 to 2,450
1.725
1,635
1,550
1.445
1.375
1,265
3,580 to 2,980
2.905
2,845
2,250 to 2,450
1.670
1.445





Intensity*
•»«






U
S
S
W
H
U
U
U
U
U
W
S
s
N
S
W





Possible
assignment
— —






0-H
C-H
C-H
0-H
OO
OC
Nitrate
C-H
C-H/ nitrate
C-0
0-H
C-H
C-H
0-H
C-0
C-H



Possible
compound
categories
present
— —






Al kanes ,
alkenes,
some
carboxyllc
adds and
other
oxygenates ,
and nitrites


Aliphatic
hydrocarbons
and some
carboxyl 1c
adds






Frequency
3.575 to 3,075
2,905
2.848
2,750 to 2,450
1.725
1,445
1.375
3,575 to 3.075
2.905
2.845
2.750 to 2.450
1.725
1,635
1,550
1,445
1.325
725
3.580 to 2.980
2.905
2,845
2.750 to 2.450
1.680




Low-NOx test


Intensity*
M
S
S
U
H
H
U
H
S
S
U
M
W
U
M
U
U
W
S
S
M
H






Possible
assignment
0-H
C-H
C-H
0-H
C-0
C-H
C-H
0-H
C-H
C-H
0-H
C-0
C-C
Nitrate
C-H
C-H/nltrate
C-C
0-H
C-H
C-H
0-H
C-0




Possible
compound
categories
present
Aliphatic
hydrocarbons.
some
carboxyllc
acids


Al kanes.
al kenes ,
some
carboxyllc
acids and
other
oxygenates.
and nitrates


Aliphatic
hydrocarbons
and some
carboxyllc
acids





-------
these were weaker, suggesting that such compounds were present at lower
concentrations than the aliphatic hydrocarbons.  Both XAD-2 extracts
contained absorbances characteristic of alky! nitrates, but at low
concentrations.
3.4.3  Gas Chromatography/Mass  Spectrometry  Analysis for  POM and Other
       Organic Compounds
     Identification of specific organic compounds (the semivolatile organic
priority pollutant compounds) including several  polycyclic organic matter
(POM) species, was performed by GC/MS analysis total sample extracts.
Table 3-6 lists the compounds sought in the  GC/MS analyses and their
detection limits.  Table 3-7 presents the compounds which were detected and
their respective emission levels.  As indicated, only two POM isomer pairs
were found in both the baseline and low-NOx  tests.  The   bis(2-ethylhexyl)-
phthalate levels noted are  probably a result of  contamination during sampling
or laboratory analysis.
     POM species with known carcinogenic properties such  as benzo(a)pyrene
and dibenz(a,h)anthracene were  not detected. The detection limits of the
GC/MS analysis for these two compounds were  0.3  and 1.8 ug/dscm,
respectively.
3.4.4  Liquid Chromatography of Selected Sample  Extracts
     The XAD-2 sample extracts  for both tests and the SASS partlculate
                                    i
extract for the low-NOx test were separated  via  liquid Chromatography (LC)
fractlonation since these extracts contained greater than 15 mg of total
           /
organic.  The GRAV and TCO contents were then obtained.for each LC fraction.
Results of these analyses are given in Tables 3-8 to 3-10.  For the baseline
test, almost half the organic material in the XAD-2 extract was found in the
                                     3-19

-------
   TABLE  3-6.   COMPOUNDS  SOUGHT IN GC/MS ANALYSIS AND THEIR DETECTION LIMITS
               (ng/ul  injected)
 8a  4-bromophenyl  phenyl  ether     40a
 la  bis(2-chloroisopropyl)ether     2a
 2a  bls(Z-chloroethoxy)methane      2a
 8a  hexachlorobutadiene           100a
40a  hexachlorocyclopentadiene       8a
 la  Isophorone                      8a
 la  naphthalene                     8a
 8a  nitrobenzene                    3a
 4a  N-nitrosodiphenylamine          2a
40a  N-nitrosodi-n-propylamine       4a
 3a  b1s(2-ethylhexyl)phthalate      8a
 3a  butyl benzyl phthalate          4a
 la  di-n-butyl phthalate           20a
 2a  di-n-octyl phthalate           10a
 2a  diethyl phthalate              10a
 2a  dimethyl phthalate              la
 5a  benz(a)anthracene               2a
 7a  benzo(a)pyrene                  4a
 8a  3,4-benzofluoranthene          40
 8a  benzo(k) fl uoranthene           40
 5a  chrysene                       —b
 la  acenaphthylene                 --&
 la  anthracene                     40
40a  benzo(ghi)pery1ene             40
 2a  fluorene                       40
 la  phenanthrene                   40
40a  dibenz(a,h)anthracene          40
1ndeno(l,2,3-cd)pyrene
pyrene
acenaphthene
benzidine
1,2,4-trichlorobenzene
hexachlorobenzene
hexachloroethane
bi s(2-chloroethyl)ether
2-chloronaphthalene
1,2-dichlorobenzene
1,3-dichlorobenzene
1,4-dichlorobenzene
3,3-dichlorobenz1dine
2,4-dinitrotcluene
2,6-dinitrotoluene
1,2-diphenylhydrazine (as azobenzene)
fl uoranthene
4-chlorophenyl phenyl ether
anthanthrene
benzo(e)pyrene
dibenzo(a,h)pyrene
dibenzo(a,1)pyrene
dibenzo(c,g)carbozo1e
7,12 dimethyl benz(a)anthracene
3-methyl cholanthrene
perylene
benzo(c)phenanthrene
aAuthentic standard run
bMolecular weight too high for direct analysis  by  base/neutral  run
                                     3-20

-------
TABLE 3-7.  POM EMISSION SUMMARY FOR  SPARK  IGNITED  ENGINE  (yg/dscm)
          Compound
Baseline test
Low-N0x test
Bi s(2-ethyl hexyl ) phthal ate
Chrysene/Benz( a) anthracene
Phenanthrene/ Anthracene
1,130
4
4
<8
<2
3
 TABLE 3-8.  TCO AND GRAV  RESULTS  FOR  COLUMN CHROMATOGRAPHY OF THE
             BASELINE TEST XAD-2 EXTRACT


Fraction
LC 1
LC 2
LC 3
LC 4
LC 5
LC 6
LC 7
Total

TCO
(mg/dscm)
0.40
0.40
0.14
0.04
<0.004
0.02
<0.004
1.0

GRAV
(mg/dscm)
4.8
<0.4
1.6
0.60
0.96
1.2
0.84
10


(mg/dscm)
5.2
0.40
1.7
0.64
0.96
1.2
0.84
11
Total

(ng/J heat input)
3.2
0.25
1.0
0.39
0.59
0.74
0.52
6.8
                                3-21

-------
  TABLE 3-9.  TCO AND GRAY  RESULTS  FOR  COLUMN CHROMATOGRAPHY OF THE
              LOW-NOX TEST  FILTER EXTRACT
                                                   Total
Fraction
LC 1
LC 2
LC 3
LC 4
LC 5
LC 6
LC 7
Total
TCOa GRAV
(mg/dscm) (mg/dscm)
0.76
0.08
0.3
0.1
0.1
0.3
0.1
1.7
(mg/dscm)
0.76
0.08
0.3
0.1
0.1
0.3
0.1
1.7
(ng/J heat Input)
0.53
0.06
0.21
0.07
0.07
0.21
0.07
1..2
aTCO not required, sample collected at high temperature,
TABLE 3-10.
   Total
              TCO AND GRAV RESULTS FOR COLUMN  CHROMATOGRAPHY  OF  THE
              LOW-NOX TEST XAD-2 EXTRACT
Fraction
LC 1
LC 2
LC 3
LC 4
LC 5
LC 6
LC 7
TCO
(mg/dscm)
0.72
0.04
0.11
0.02
<0.001
<0.001
<0.001
GRAV
(mg/dscm)
<0.23
0.79
1.1
0.74
0.53
1.6
0.80

(mg/dscm)
0.72
0.83
1.2
0.76
0.53
1.6
0.80
Total
(ng/J heat input)
0.50
0.57
0.83
0.53
0.37
1.1
0.55
               0.89
5.5
6.4
4.4
                                 3-22

-------
first LC fraction, the rest being  relatively  evenly  distributed  through the
rest of the fractions.  Fraction 1 generally  contains  aliphatic
hydrocarbons.
     For the low-NOx test the elution  pattern in  the particulate extract  and
the XAD-2 extract were different.  For the  particulate extract,  almost half
the organic material was again  in  the  first  fraction,  but  the  bulk  of the
remainder was found in fractions 3 and 6.   Fraction  3  contains aromatic
compounds and fused ring aromatics while  fraction 6  generally  contains
carboxylic acids and esters, alcohols, ketones,  and  phenols  (polar
oxygenates).  The material  in the  XAD-2 extract  fractionation  was fairly
evenly distributed among all seven fractions. With  the exception of
fraction 1, the concentration of the XAD-2  extract organics  was  approximately
the same in both tests.  The baseline  test  extract had a higher  level  in
fraction 1 than did the low-NOx test extract. Total organics  were  about
50 percent higher in the baseline  test than  in the low-NOx test.
3.4.5  IR Spectra of 1C Fractions
     The 6RAV residues of all sample fractions obtained from LC  fractionation
of the extracts were subjected to  IR spectrometry analysis.  Table  3-11
summarizes the IR spectra results  for  the XAD-2  extracts.  Only  fraction  1 of
the baseline test and fractions 1, 3 and  5  of the low-NOx  test had  spectra
strong enough to interpret.  The presence of  aliphatic hydrocarbons is
suggested by the LC 1 spectra of both  tests.   Only the presence  of
hydrocarbons can be inferred in the low-NOx test  LC  3  and  LC 5 spectra.
                                     3-23

-------
TABLE 3-11.  SUMMARY OF  IR SPECTRA FOR  LC  FRACTIONS OF XAD-2 EXTRACTS

Frequency
Fraction (on-1)
LC 1 2.920
LC 2 No peaks
LC 3 No peaks
LC 4 No peaks
LC 5 No peaks
LC 6 No peaks
LC 7 No peaks
Baseline test
Possible
compound
Possible categories
Intensity* assignment present
S C-H Aliphatic
hydrocarbons
._
--
—
..
__
..

Frequency
(cm-1)
2.920
2.840
1.640
1.440
1.370
No peaks
2,920
2.840
No peaks
2.920
No peaks
No peaks
Low
Intensity*
S
S
H
H
H
—
S
S
—
S
—
—
NOX test
Possible
assignment
C-H
C-H
C=C
C-H
C-H
—
C-H
C-H
--
C-H
~
«

Possible
compound
categories
present
Aliphatic
hydrocarbons
—
Hydrocarbons
—
Hydrocarbons
—
—
aU " weak
H • moderate
S » strong

-------
     Table 3-12 summarizes the  IR spectra of the  low-NOx test  partlculate
extract LC fractions.  Only the  spectra  for LC  fractions 1  through 4 were
sufficiently strong to be interpreted, and only the  presence of  hydrocarbons
could be inferred from the spectra.
     Comparing the LC fraction  spectra in Tables  3-11  and 3-12 with the  total
extract spectra summarized in Table  3-5  shows that all  absorbances found in
the LC fractions of a given sample were  present in the total sample.
However, some bands were seen in the total extract that were not seen  in the
fractions.  The low recovery of  the  XAD-2 extract fractionation  (20 and
30 percent) no doubt contributes to  this.
3.4.6  Low Resolution Mass Spectrometry  Analysis  of  LC Fractions
     Several LC fractions of the XAD-2 extracts from both the  baseline test
and the low-NOx test and the several  combined LC  fractions  of  the filter
extract from the low-NOx test had concentrations  of  organics in  excess of
0.5 mg/dscm.  Thus, they were subjected  to low  resolution mass spectrometry
(LRMS) analysis.  Table 3-13 presents the results of these  analyses.
     As shown in the table, the  material of significance was indicated to  be
aliphatic hydrocarbons.  Some phenolics  were seen in LC 5 of the baseline
XAD-2 extract and LC 6 of the low-NOx extract,  and some carboxylic acids were
identified in LC 7 of the low-NOx XAD-2  extract.  Low molecular  weight
polynuclear aromatics (naphthalene and alkyl naphthalenes)  were  identified in
LC 1 of the low-NOx XAD-2 extract.
                                     3-25

-------
        TABLE  3-12.   SUMMARY OF THE IR SPECTRA FOR LC FRACTIONS OF THE
                     LOW-NOX TEST PARTICULATE EXTRACT
Fraction
LC 1
LC 2
LC 3
LC 4 ,
LC 5 .
LC 6
LC 7
Frequency
(cm-1)
2,920
2,860
2,920
2,840
2,920
2,920
2,840
No peaks
No peaks
No peaks
Intensity3
S
S
S
S
S
S
S
—
~
~
Possible
assignment
C-H
C-H
C-H
C-H
C-H
C-H
C-H
—
—
—
Possible compound
categories present
Aliphatic hydrocarbons
Aliphatic hydrocarbons
Hydrocarbons
Hydrocarbons
~
—
~
aS = strong
                                      3-26

-------
                    TABLE 3-13.  SUMMARY OF LRMS ANALYSES
  Test/Sample
Fraction3
        Compound category
Low-NOy
  Filter extract
  XAD-2 extract
    1
    1
                       6
                       7
Al 1phatic hyd rocarbons
Fused alternate/nonalternate
  hydrocarbons, MW 128 to 141
  (naphthalene plus alkyls)
Alphatic hydrocarbons, MW <216
Aromatic hydrocarbons
Phenols
Carboxylic acids
Phenols
Intensityb
Baseline
XAD-2 extract


1
5

Aliphatic hydrocarbons, MW < 216
Phenol s

1
10
     1
   100

   100
    10
    10
    10
     1
aNo compound categories identified  in  sample  fractions other  than  those
 noted.
^100:  Major component, 10:  Minor  component,  1:  Trace component.
                                     3-27

-------
                           REFERENCE  FOR  SECTION  3
3-1.  "OEMA Exhaust Emission Measurement  Procedure  for  Low and  Medium Speed
      Internal Combustion Engines," Diesel  Engine Manufacturers Association,
      Cleveland, Ohio, 1974.

3-2.  Lentzen, D. E., et al., "IERL-RTP Procedures  Manual:   Level  1
      Environmental  Assessment (Second Edition)," EPA-600/7-78-201,  NTIS
      PB293795, October 1978.
                                     3-28

-------
                                   SECTION  4
                           ENVIRONMENTAL  ASSESSMENT

     This section discusses  the  potential  environmental  impact  of  the  engine
tested and also discusses  the  results  of the  bioassay testing of the exhaust
gas samples collected  from the engine.   The potential  environmental  impact  is
evaluated by comparing exhaust gas  stream  species  concentrations to
occupational exposure  guidelines.   These comparisons  are made to rank  species
discharged for possible  further  consideration.   Bioassay analyses  were
conducted as a more direct measure  of  the  potential health  and  ecological
effect of the effluent streams.  Both  these analyses  are aimed  at  identifying
potential problem areas  and  providing  the  basis  for ranking pollutant  species
and discharge streams  for  further consideration.
4.1  EMISSIONS ASSESSMENT
     To obtain a measure of  the  potential  significance of the discharge
streams analyzed in this test program, discharge stream  concentrations were
compared to indices which  reflect potential for adverse  health  effects.   For
the exhaust gas discharge, the indices used for comparison  were occupational
exposure guidelines, generally either the  time-weighted-average Threshold
Limit Values (TLV's) defined by the American  Conference  of  Governmental
Industrial Hygienists  (ACGIH) (Reference 4-1), or  the  8-hr  time-weighted
average exposure limits established by the Occupational  Safety and Health
Administration (OSHA)  (Reference 4-2).
                                     4-1

-------
     The comparisons of the exhaust gas  stream  species concentrations  to
these occupational exposure guidelines were only  performed  to  rank  species
emission levels with respect to potential for adverse effects.  Conclusions
concerning absolute risk associated with emissions are not, and should not,
be drawn.  These evaluations are only presented to place different  species
emitted Into perspective and to rank them for further consideration.
     Table 4-1 lists those pollutant species emitted in the exhaust gas at
levels greater than 10 percent of their occupational exposure guideline.  As
noted in the table, several trace elements were emitted at  levels up to three
times their occupational exposure guidelines.  However, as  noted in
Section 3.3, trace elements measured in the exhaust gas may be attributable
to wear of internal parts of the muffler and the  engine and to contamination
introduced in the sampling/analysis procedures, although confirmation  is  not
possible with the available data.  For comparison, emissions of the gaseous
criteria pollutant CO were at levels 4 to 5 times greater than its
occupational exposure guideline; NOX emissions were at levels several  hundred
times its occupational  exposure guideline.  With  respect to potential
environmental Impact, the greatest effect of NOX  control was the reduction in
NO* emissions, based on comparison of exhaust emission levels to occupational
exposure guidelines.
4.2  BIOASSAY RESULTS
     Bioassay tests were performed on the organic sorbent (XAD-2) extracts.
The bloassay tests performed on the XAD-2 extracts were health effects tests
only (Reference 4-3).  These were:
     •   Ames assay, based on the property of Salmonella typhimuriurn mutants
         to revert due to exposure to various classes of mutagens

                                     4-2

-------
TABLE 4-1.  EXHAUST GAS POLLUTANTS EMITTED AT CONCENTRATIONS
            EXCEEDING 0.1 OF THEIR OCCUPATIONAL EXPOSURE LIMIT
Exhaust Gas Concentration
(mg/dscm)
Pol 1 utant
NOX (as N02)
CO
Copper, Cu
Iron, Fe
Chromium, Cr
Phosphorus, P
Silver, Ag
Potassium, K
Sodium, Na
Lead, Pb
Calcium, Ca
Selenium, Se
Cobalt, Co
Nickel, Ni
Baseline
1,990
198
0.25
—
0.022
0.011
0.0017
>0.80
>0.80
0.020
0.59
0.059
--
0.023
Low NOX
976
295
0.27
1.6
0.079
0.090
0.0068
>0.98
>0.80
0.011
0.27
0.034
0.027
0.0019
Occupational
Exposure
Guideline
(mg/m3)3
6.0
55
0.10°
1.0
0.050
0.10
0.010
2.0C
2.0C
0.050b
2.0
0.20
0.10
0.10
 aTime-weighted average Threshold Limit Value (Reference 4-1),
  unless noted.
 b8-hr time-weighted average OSHA exposure limit (Reference 4-2)
 cCeiling limit.
                              4-3

-------
     •   Cytotoxldty assay (CHO) with mammalian cells  In culture  to measure
         cellular metabolic Impairment and death resulting  from exposure  to
         toxicants
A detailed description of the biological analyses for health effects of
exhaust gas under baseline and low-NOx operation is  presented  in Volume  II:
Data Supplement.  The results of these assays are summarized in Table 4-2 for
the exhaust gas samples (organic sorbent module extract) for both  baseline
and low-NOx tests.  These results suggest that the exhaust  gas, under both
baseline and low-NOx operation, 1s of moderate to high  toxicity and
mutagenlclty.
4.3  SUMMARY
     A spark-ignited large bore reciprocating 1C engine was tested under
baseline (uncontrolled) operation, and with Increased air/fuel ratio
operation to control NOX emissions to below the proposed NSPS  limit of
700 ppm (at 15 percent 02).  Accordingly, NOX emissions were decreased
42 percent from 729 to 423 ppm (15 percent 03).  With increased air/fuel
ratio engine efficiency increased slightly from 34.3 to 34.7 percent.  CO,

            TABLE 4-2.  BIOASSAY RESULTS — SPARK-IGNITED ENGINE
                                                Evaluation
                    Sample          Test       CHOa    Anesb
                 XAD-2 extract    Baseline     H/M       H
                 XAD-2 extract    Low-N0x      H/M       M

             JH — High toxicity, M — moderate toxicity
             bH ~ High mutagenicity, M — moderate mutagenicity
                                     4-4

-------
methane, and total unburned  hydrocarbon  (as  measured  by a continuous
hydrocarbon analyzer) emissions  all  increased  with  NOX  control,  CO increased
from 115 to 195 ppm methane  from 486  to  448  ppm,  and  TUHC from 591 to 689  ppm
(as propane), all corrected  to  15 percent  Og.   Particulate emissions  were
relatively constant at  about 20  ng/J  heat  input.
     Total semivolatile organic  species  emissions (nominally Cy  to CIQ
organics) remained constant  at  2.1 to 2.5  mg/dscm with  NOX control.  However,
total nonvolatile organic  (nominally  CIQ+  organics)  emissions decreased from
58 to 22 mg/dscm.  Aliphatic hydrocarbons  were the  predominant compound
category comprising the organic  emissions.  The presence of phenols was
apparent in the exhaust gas  for  both  tests.   Carboxylic acids and aromatic
hydrocarbons were apparent  in the low-NOx  test exhaust.
     Of the 58 semivolatile  organic priority pollutants analyzed, only
phenanthrene/anthracene and  chrysene/benz(a)anthracene  were detected.  They
were present in the baseline test exhaust  at 4 pg/dscm, and at <2 to
3 ug/dscm in the low-NOx test exhaust.
                                      4-5

-------
                           REFERENCES FOR SECTION 4
4-1.  "Threshold Limit Values for Chemical Substances and  Physical  Agents  in
      the Work Environment With Intended Changes  for 1983-84,"  American
      Conference of Governmental Industrial Hygienists,  Cincinnati,  Ohio,
      1983.

4-2.  OSHA Safety and Health Standards, 29 CFR Part 1910,  Subpart  Z.

4-3.  Brusick, D. J., and R. R. Young, "IERL-RTP  Procedures  Manual:   Level  1
      Environmental  Assessment Biological Tests"  EPA-600/8-81-024,  NTIS
      PB228966, October, 1981.
                                     4-6

-------
                                  APPENDIX  A
                         SAMPLING  AND  ANALYSIS  METHODS

     Emission  test  equipment  was  provided  by Acurex  Corporation and Colt
Industries.  Continuous  monitoring  analyses for criteria pollutants and other
gas species emissions  were  provided by  Colt Industries.   The gas monitoring
system  is used  by the  engineering personnal  of Colt  Industries  in studying
NOX controls for reciprocating  internal  combustion engines and  monitoring
their effects.  Onsite equipment  provided  by Acurex  Corporation included
particulate analysis trains (I.e.,  EPA  Method  5 specified equipment),  the
SASS train, and a gas  chromatograph analyzer for volatile hydrocarbon
analysis.  A laboratory  area  was  provided  by Colt Industries for equipment
preparation, sample recovery, and preliminary  onsite sample analysis.
     The following  sections briefly describe the equipment and  sample
procedures used during Level  1  source evaluation and assessment of NOX
control for the reciprocating internal  combustion engine at the Fairbanks
Morse Division of Colt Industries.
A.I  CONTINUOUS MONITORING SYSTEM FOR GASEOUS  EMISSIONS
     The continuous monitoring  system for  gaseous emissions conformed  to the
DEMA exhaust emission  measurement procedure (Reference A-l).  The 11st of
analytical equipment and calibration  gases  used  is presented  in Table  A-l.
The exhaust gas sample was taken upstream  of the  engine  exhaust muffler and
the heat exchanger which served to  control combustion air inlet temperature.
                                     A-l

-------
   TABLE A-l.  LIST OF CONTINUOUS MONITORING ANALYZERS  AND  CALIBRATION
               GASES USED
Continuous Monitors
Species
C02/C0
02
NO-NOX
CH4/UHC
Smoke

Species
C0/C02
N0/N02
C3H8
92
Manufacturer
Infrared Industries, Inc.
Santa Barbara, California
Serbomax (Scott Corp)
Thermo Electron Co.
Scott Corporation
Bosch - W. Germany
Calibration
Manufacturer
Air Co. Specialty Gases
A1r Co. Specialty Gases
A1r Co. Specialty Gases
Air Co. Specialty Gases
Measurement
Method
IR Spectrometer
Paramagnetic
Chemi luminescent
Flame Ion1zat1on
Light transml ssometer
Gases
Concentrations
409 ppm CO
5.21% C02
967 ppm NO
8 ppm N02
29 ppm and
765 ppm
2.0%
Model
Number
702
150
10A
215
EFAW 68A

Age
2 months
2 months
2 months
2 months
(zero air)
                                   A-2

-------
A heated sample line, equipped with  two  filters  (one  inside  the  exhaust duct
and one outside) was used to draw  the gas  to  the total  hydrocarbon  and
methane emission monitoring system.  An  unheated sample line,  connected to
the heated line upstream of the  hydrocarbon analyzer,  served the remaining
instruments in the continuous monitoring system.
     A Bosch smoke emission analyzer was also used  in  the  test program.  This
instrument remained in  service throughout  the test.   Figure  A-l  illustrates
the relationship between the Bosch-0.3 liter  and the  Bacharach smoke
readings.  The Bosch smokemeter  is used  widely among  engine  manufacturers.
A.2  PARTICULATE TESTS
     Particulate mass tests were conducted in accordance with  EPA Reference
Methods 1 through 5.  The following  sampling  equipment was used:
     •   A 316 stainless steel sampling  nozzle properly sized  for isokinetic
         sampling
     •   Stainless steel-lined sampling  probe equipped with  a  thermocouple  to
         measure probe  temperature,  a thermocouple  to  measure  stack gas
         temperature, and a calibrated S-type pi tot tube to  measure velocity
         pressure
     •   A teflon-coated stainless steel 142  mm  (5.59  in.) filter holder
     •   An impinger train containing four glass bottles to  collect moisture
         and condensible material  escaping the filter
     •   A 4.7 x 10"3 Hi3/* (10-cfm)  carbon vane  pump modified  for very  low
         leakage around the shaft
     •   A control module to monitor temperature, pressure,  and  flowrate
         throughout the sampling train
                                     A-3

-------
  0)
 I
  c
  01
  I/I
I'fc
 JC
  u
3.0
2.0
2.0
2,4
2,2
2.0
1,9
1.6
1.4
1.2
1,0
0,8
0.6
0,4
0,?
 0
          0
                                                                     8
                                                                                    10
                                   Bacharach smoke number
               Figure A-l.   Relation of Bosch to Bacharach Smoke Numbers.

-------
     Sampling Probe
     A 1.52m (5-ft)  heated  stainless  steel-lined probe was used to
isokinetlcally extract  samples  from  the  stack.   The probe has a closed loop
temperature control  system  to keep the  probe at 394K (250°F), as required by
EPA Method 5.  The probe  is equipped  with  an S-type pi tot tube to measure
stack gas velocity pressure and a thermocouple  to measure stack gas
temperature.
     Filter Holder
     For the particulate  mass tests,  a  316 stainless steel, Teflon-coated
142-mm (5.59-in.) filter  holder containing a glass fiber filter was used to
capture the particulates.
     Impinger Train
     The impinger train for the particulate mass tests was immersed in an
icebath and consisted of  four glass  Impinger bottles equipped with teflon
caps and 316 stainless  steel stems,  connector tubes, and fittings.  The first
two bottles contained 400 ml of distilled  water, the third bottle was empty,
and the fourth contained  a  known amount  of silica gel.
     Control Module
     The control module monitors temperatures,  pressures, and flowrates
throughout the sampling train.   For  these  tests, the orifice AH 1s Indicated
on a 0-1.5 kPa (0 to 6  in.  HgO)  magnehelic gauge where the smallest division
Is 25 Pa (0.1 In. H£0).  The velocity pressure  of the stack gases is
Indicated on a 0 to 124 Pa  (0 to 0.5  in. H20) or a 0 to 1 kPa (0 to 4 In.
H20) magnehelic gauge.
     The control module contains a Rockwell  Model  415 dry gas meter to
measure the total volume of gas  sampled  to the  nearest 1.4 x 10~4 m3
                                     A-5

-------
 (0.005 ft3).  An orifice meter  (after  the  dry  gas  meter)  is used to measure
 the  instantaneous flowrate  through  the sampling  train  to  ensure sampling is
 done  isokinetlcally.
      Finally, the control module  has an eight-position thermocouple switch to
 measure temperatures throughout the sampling train.  Figure A-2 illustrates
 all  these components of the Acurex  High Volume Stack Sampler used for
 conducting the test program.
 A.2.1  Sample Collection
      Sample collection took place on the uninsulated stack  above the engine
 exhaust muffler.  For "each test, clean  filters were placed  in the sealed
 filter holder in the cleanup laboratory and transported to  the stack for use.
 Once  on the stack the sample train was  assembled.  Leak checks were performed
 before and after each test and as necessary during the test.   Upon completion
 of the test, the probe and nozzle were  cleaned and the impinger solution
 volumes were measured and recorded.  The filter  holder was  sealed and brought
 to the cleanup laboratory for reclaiming.
     The particulate tests were performed  at 36  sample points in accordance
with  EPA Method 1.  These test points  are  illustrated  in  Figure A-3.  Each
 point was sampled for 5 minutes, hence  a 180 minute total sample time.
 A.2.2  Sample Recovery
     Figure A-4 illustrates the Method  5 sample  recovery  utilized to measure
 total particulate mass collected with  the  HVSS train.   Solid particulate
matter 1s defined as all particulate mass  collected in the  front half of the
 train; that Is the filter, the probe,  and  the  nozzle.   Condensible
 particulate matter 1s obtained from gravimetric  analyses  of impinger liquids
                                     A-6

-------
                                                   25-Foot  umbilical  line
Oven with
cyclone
and filter
            Impinger train
            and ice bath
       25-Foot sample hose
0 cfm vacuum pump
                                                 Pump-control unit hose
                    Figure A-2.   Acurex  high volume stack  sampler.

-------
                                                      Stack diameter
                                           .7 SI! 3J 'I 0.40 m (15.75 in.)
         Location from the duct wall, m (in.)
          Point
           1
           2
           3
           4
           5
           6
           7
           8
           G
0.025
0.025
0.030
0.044
0.058
0.075
0.094
0.118
0.153
(1.0)
(1.0)
(1.18)
(1.71)
(2.30)
(2.96)
(3.72)
(4.66)
(6.02)
Figure A-3.  Participate sampling point locations  for spark-ignited  engine.
                                   A-9

-------
                 IVA»OfUTl AT
                COMTAMTWMKr
OMAMC
LAVCT

1 ~

  	MMNTt AM TO NMMBT 001«
  a MBCCATt ALL tumn KM M Houra
Figure A-4.   Sample  analysis  scheme  for partlculate  sampling  train.
                                    A-10

-------
and impinger rinses.  The  implnger  solutions  are  treated  with  ethyl  ether to
separate the organic matter  from  the  liquid and  solid  samples.
A.3  TRACE ELEMENTS AND ORGANIC EMISSIONS
     Emissions of  inorganic  trace elements and organic compounds were sampled
with the SASS.  Designed and built  for  EPA's  Process Measurement Branch for
Level 1 environmental assessment, the SASS collects  large quantities of gas
and solid samples  required for subsequent analyses of  inorganic  and  organic
emissions as well  as particle size  measurement.
     The SASS system, illustrated in  figure A-5,  is  similar to  the HVSS
system utilized for total  particulate mass emission  tests described  in the
previous section with the  exception of:
     •   Particulate cyclones heated  in  the oven  with  the filter to  500K
         (450°F)
     •   The addition of a gas cooler and organic sampling module
     •   The addition of necessary  vacuum pumps
The cyclones were  not used 1n this  test  program.
     Schematics outlining  the sampling  and analytical  procedures using the
SASS equipment are presented in figures  A-6 and  A-7.
     Inorganic analyses of solid  and  liquid samples  from  the SASS train were
performed with SSMS for most of the trace elements.  AAS  was used for
analyses of mercury (Hg),  antimony  (Sb), arsenic  (As). Quantitative
information on total organic emissions was obtained  by TCO analyses  and by
gravimetry (GRAY) of methylene chloride  extracts  of  samples collected on the
filter and in the sorbent  module  (XAD-2) and  condensate trap.  GC/MS was used
for POM and selected other organic  species (the semivolatile organic priority
pollutants) analyses of solid and liquid extract  SASS  samples.   Figure A-8
                                    A-ll

-------
    Stainless
      steel
      sample
      nozzel
                 Stack T.G.
    Stack
  velocity
AP magneheliC)
   gauges
                                                 Filter-v
                                                             11/2" Teflor)
                                                               line
                                                             Isolation
                                                             tall  valve
                     r       fvi-lnnac            \  ll
                                                                               Organic module
               Stainless steel
                probe assembly
                                                                              Gas  temperature T.C.

                                                                                 1/2" Teflon line
                                                       Oven T.

                                           Sorbent cartridge

                                        Heater controller
                                                              W'Tefbnlihj
                                                             Condensate  '
                                                          collector vess
                                                                    Imp/cooler  trace
                                                                  element collector
                                                                         Coarse adjustment
                                                                           alve
                                                                             Vacuum gauge
                                                                   Fine adjustment
                                                                     valve
                         Orifice AH
                        magnehellc
                         gauge
                                                ,   Vacuum  pumps
                                                1(10 ft^/M each)
            Ice bath
            600 grains
        X_s111ca  gel
Heavy wall•
vacuum line
| ___ Control J£
-------
SAMPLE







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SECOND AND THIRD
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     TOTALS
                                                                  S   2   S
                                                                                                 «   1
     K XQVir* . l*mpl* tfc«wM M Ml tlrt* <•' »»M|*M MMlVM «t Ik* Point.
'thu it** • rMufrtd to define I'M totti mi« of ••Rteuln* oitfi if IM
                                                          •MHdi 10k e< ttie toai cydene end
   l.Ute umcle «ei«m •>•»»« te enelVM. If IM mmftt • MS then 10% of the eiteii. heM m
                     Figure  A-6.   Analysis protocol  for SASS  samples,
                                                  A-13

-------
           rillf MMMCi
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Figure  A-7.  Exhaust gas analysis protocol.

-------
GC/HS Analysis
Oloxln
POH
BaP/BcP	
                                  Organic Extract
                                       or
                                 Host Organic Liquid
                                                        TCO* Analysis
                                   Concentrate
                                     Extract
Infrared Analysis
           Infrared Analysis
Gravimetric
                                 Aliquot containing
                                   95-100 rag
                                     Solvent
                                    Exchange
                                     Liquid
                                 Chromatographlc
                                   Separation
                                        IMF
                                 Seven Fractions
           Mass Spectra
            Analysis
 Repeat TCO*
 Analysis
If necessary
                                                             i
             TCO*
          Gravimetric
           Analysis
   *TCO analyses are  not  necessary for sample for
    or  collection  temperatures were 200°C (4QO°F) or  higher

              Figure  A-8.   Organic analysis methodology.
                                      A-18

-------
illustrates the organic analysis methodology  followed  during  the  current
program.
     Passivation of the SASS train with  15 percent  by  volume  HN03 solution
was performed prior to equipment preparation  and  sampling  to  produce
biologically inert surfaces.  Detailed description  of  equipment preparation,
sampling procedures, and sample recovery are  discussed in  reference A-2  and
will not be repeated here.  These procedures  were followed  in  the course of
the current test program.
A.4  Cj to C6 HYDROCARBON SAMPLING AND ANALYSIS
     Acurex used a grab sampling procedure in order to obtain  a sample of
exhaust gas for C^ to GS hydrocarbon analysis.  Samples of  the exhaust gas
were extracted using a heated glass probe (Figure A-9).  The  probe was
attached to a heated 250-ml gas sampling bulb.  The probe was  maintained at
423K (300°F) and the gas sampling bulb at 403K (265°F).  A  diaphram pump was
used to pull samples through the probe and sampling bulb.   This purge was
continued until  all visual  signs of condensation had disappeared.  At that
time, the back stopcock of the sampling bulb  was closed and the pump was
disconnected.  Once the sampling bulb pressure had  come to  equilibrium with
the stack pressure, the sample was sealed and transported to  the  laboratory
for analysis.
     The gas sampling bulbs were equipped with a septum port.  A  gas-tight
syringe was used to extract a measured amount of sample.  Samples were
analyzed on a Gas Chromatograph (GO with a Flame lonization  Detector (FID).
Both methane and rionmethane hydrocarbons were measured with each  injection.
Onsite measurements were attempted using a Carle Model  8500 Gas Chromatograph
with FID.  However, because of instrument malfunction  onslte,  actual

                                     A-16

-------
Duct
                     o
cb
                     1.   Heated glass probe
                     2.   Teflon stopcock
                     3.   250-ml heated glass gas sampling bulb
                     4.   Tubing connection
                     S.   Sample pump
             Figure A-9.   GI to £5 hydrocargon  sampling  system.

-------
determinations were performed on a Varlan Model  3700 GC  with  FID,  automatic
Injection loop, and an automatic linear temperature programming  capability,
located at the Acurex laboratory In Mountain View, California.   Table  A-2
details the Instruments specifications.
     The GC was calibrated before and after each test  In order to  determine
instrument drift.  Blank samples were also run in order  to  quantify  any
sampling equipment Interferences.
     Sample data were recorded continuously on a strip chart  recorder.   After
the detection of the methane peak, the column was back-flushed to  the
detector for analysis of the remaining nonmethane hydrocarbons.  Each  gas
sampling bulb was analyzed several  times to ensure a representative  sample
analysis.
                                    A-18

-------
             TABLE A-2.  GAS CHROMATOGRAPH SPECIFICATIONS
Carle Instruments, Inc., Model 8500 gas chromatograph:
   Sensitivity:
   Suppression range:
   Noise:
   Time constant:

   Gas required:
5 x 10-12 amperes for 1 mV output
10"9 amperes
0.5% peak to peak on most sensitive
range
100 milliseconds on all ranges
except "1" range which is 200
milliseconds
Carrier gas (helium)
Combustion air
Fuel gas (hydrogen)
Varfan Model 3700 gas chromatograph:
   Sensitivity:                     1 x 10-12 A/mV at attenuation 1 and
                                    ranao 10-12 a/mv
   Zero range:
   Noise (inputs capped):
   Time constant:
   Gas required:
range 10-12 A/mV
-ID'11 to 10'9A (reversible with
internal switch)
5 x 10-15A; 0.5 pV peak to peak
220 ms on all ranges (approximate 1
second response to 99% of peak)
Carrier gas (helium)
Combustion air
Fuel gas (hydrogen)
                                 A-19

-------
                          REFERENCES FOR APPENDIX A


A-l.  "DEMA Exhaust Emission Measurement Procedure for Low and Medium  Speed
      Internal Combustion Engines," Diesel Engine Manufacturers Association,
      Cleveland, Ohio, 1974.

A-2.  Lentzen, D.E., et al., "IERL-RTP Procedures Manual; Level 1
      Environmental Assessment (Second Edition)," EPA-600/7-78-201,
      NTIS PB293795, October 1978.
                                     A-20

-------
                                  APPENDIX  B
                         TRACE  ELEMENT  CONCENTRATIONS

     The following tables  present  sample trace  element  analysis  results  and
trace element discharge  stream  concentrations.   The tables  labeled- "ppm"
                      i
represent element analysis  results  (microgram per  gram  yg/g)  for each  sample
analyzed.  Composition for  the  engine  lube oil  and all  SASS train  samples
(filter, XAD-2 resin, first impinger,  and  second and  third  impingers)  are
noted.
     The tables labeled  "mass/heat  input"  give  calculated trace  element
concentrations in units  of  nanograms per Joules (ng/J)  heat input  for  the
lube oil and all SASS train samples.   The  column labeled "flue gas"
represents the appropriate  sum  of SASS train samples.
     The tables labeled  "concentration" give the calculated flue gas
concentration (yg/dscm)  of  each element corresponding to each SASS train
sample, and the SASS train  sum  (labeled "flue gas").
     The tables labeled  "mass flow" give calculated element flowrates  (pg/s)
corresponding to each analyzed  sample.  These are summed in the tables
labeled "engine mass-balance."
     Symbols appearing in the tables:
         DSCM    Dry standard cubic meter at 1 atm and 15°C
         MCG     Microgram
         PPM     Part per million by weight
                                     B-l

-------
         SEC     Second
           <     Less than
           >     Greater than
     Trace elements having concentration less than the detectable  limit  or
having a blank value greater than the sample value were given an arbitrary
concentration of zero.
     Detectability limits for the various SASS samples were the following:
     •   Filter         — <0.001 yg/cn»2
         —  Baseline   — <2.1 yg/g
         —  Low-N0x    ~ <3.7 yg/g
     •   XAD-2          — <0.1 yg/g
     •   Impinger and
         organic module
         concentrate    — 
-------
  PF'M

  ELEMENT

  ALUMINUM
  ANTIMON1
  ARSENIC
  BARIUM
  BERYLLIUM

  BISMUTH
  BORON
  BROMINE
  CADMIUM
  CALCIUM

  CERIUM
  CESIUM
  CHLORINE
  CHROMIUM
  COBALT

  COPPER
  FLUORINE
  GALLIUM
  GERMANIUM
  COLD

   IODINE
   IRON
DO LANTHANUM
C, LEAD
   LITHIUM

  MAGNESIUM
  MANGANESE
  MERCURY
  MOLYBDENUM
  NEODYMIUM

   NICKEL
  NIOBIUM
  PHOSPHORUS
   POTASSIUM
   PRASEODYMIUM

   RUBIDIUM
   SCANDIUM
   SELENIUM
   SILICON
   SILVER

   SODIUM
   STRONTIUM
   SULFUR
   TANTALUM
   TELLURIUM
COLT-SPARK
BASELINE
PPM
LUBE-OIL FILTER
>.370E+02
. 000E+00
< . 200E+00
. 100E+01
.000E+00
.000E+00
. 400E+00
. 300E+00
<.700E-01
>.100E+03
.000E+00
.000E+00
.130E+02
.900E+01
. 600E+00
. 300E+0 1
.300E+01
. 000E+00
.000E+00
.000E+00
. 200E+00
. 300E+02
. 000E+00
. 100E+01
. 200E+00
X100E+03
. 600E+00
<.100E+00
. 800E+00
.000E+00
. 100E+01
. 000E+00
>.100E+03
. 460E+02
. 000E+00
.700E-0I
<.400E-01
. 000E+00
. 430E+02
.000E+00
> . 960E+02
.200E+01
>.100E+03
. 000E+00
.000E+00
U . 000E+00
. 000E+00
. 000E+00
. 000E+00
. 000E+00
. 000E+00
. 000E+00
. 000E+00
<.308E+01
U . 000E+00
. 000E400
. 000E+00
. 000E+00
. 000E+00
. 000E400
. 000E+00
. 169E+03
. 000E+00
.615E+01
. 000E+00
. 000E+00
. 000E+00
. 000E+00
. 000E+00
-308E+01
. 000E+00
. 000E+00
. 000E+00
. 292E+03
.000E+00
. 000E+00
. 000E+00
. 707E+03
. 000E+00
. 000E+00
. 000E+ 00
. 000E-f 00
. 000E+00
U . 000E+00
. 000E+00
U . 000E+00
. 000E+00
>.283E+05
. 000E+00
. 000E+ 00
    XAD
IMPINGER 1-f-OMC
IMPINGER 2+3
 .000E+00
 .000E+00
  000E+00
 .100E+01
 .000E+00

 .000E+00
 .000E+00
 . 100E+00
 .000E+00
 .000E+00

  000E+00
 .000E+00
 .000E+00
 .100E+01
 .000E+00

 .000E+00
 .000E+00
 .000E+00
 .000E+00
 .000E+00

 .000E+00
  000E+00
 .0G0E+00
 .000E+00
 .000E+00

 .200E+01
 .000E+00
<.)00E+00
 .560E+01
 .000E+00

U.000E+00
 .000E+00
 .200E+01
 .000E+00
 .000E+00

 .000E+00
 .000E+00
 .000E+00
U.000E+00
 .000E+00

 .000E+00
 .800E+00
 .1I0E+02
 .000E+00
 .000E+00
  U.000E+00
   .100E-02
  <.100E-02
   .200E-01
   .000E+00

   .000E+00
   .000E+00
   .170E-0I
   .000E+00
   .700E+01

   .200E-02
   .200E-02
   .100E+00
   .199E+00
   .000E+00

   .300E+01
   .200E+00
   .900E-02
   .100Er02
   .000E+00

   .300E-02
   .000E+00
   .000E+00
   .230E+00
   .000E+00

   .000E+00
   .100E-01
  <.900E-03
   .100E-01
   .000E+00

   .270E+00
   .800E-02
   .000E+00
  >.950E+01
   .000E+00

   .600E-02
  < 100E-02
   .700E+00
   .400E+01
   .200E-01

  >.950E+01
   .400E-02
  >.980E+01
   .000E+00
   .200E-01
 N 000E+00
 <.600E-02
 <.200E-01
 N.000E+00
 M.000E+00

 N.000E+00
 N 000E+00
 N.000E+00
 N.000E+00
 N.000E+00

 N.000E+00
 N 000E+00
 N. 000E+00
 N.000E+00
 N.000E+00

 N. 000E+00
 N.G00E+00
 N.000E+00
 N.000E+00
 N 000E+00

 N 000E+60
 N 000E+00
 N.000E+00
 N 000E+00
 N.000E+00

 N. 000E-f 00
 N.000E+00
 <.200E-02
 N 000E+00
 N.000E+00

 N.000E+00
 N 000E+00
 N.000E+00
 N 000E+00
 N.000E+00

 N.000E+00
 N.000E+00
 N 000E+00
 N 000E+00
 N.000E+00

 N.000E+00
 N.000E+00
 N.000E+00
 N 000E+00
 N.000E+00

-------
  PPM

  ElEMFNT

  THOR11 IM
  TIN
  TITANIUM
  TUNGSTEN
  URAN11 IM

  VANADIUM
  YTTRIUM
  ZINC
  ZIRCONIUM
             COLT-SPARK
              BASELINE
         PPM
 LUBE-OIL

 .000E+00
 . 900E+00
  900E+01
 .000E+00
 .000E+00

 .600E-01
 .000E+00
X100E+03
 .000E+00
 FILTER

.000E+00
.615E+0I
.000E+00
.000E+00
.000E+00

. 000E-I-00
. 000E+00
.584E+03
.000E+00
DO
   XAD
IMPINGER 1+OMC
                                      IMPINGER 243
. 000E+00
. 000E+00
. 000E+00
. 000E+00

. 000E+00
. 000E+00
 000E+00
. 000E+00
    000E+00
    180E-01
   .000E+0B
    000E+00
    000E-f00

    300E-02
  <  100E-02
    197E+01
  <  100E-02
N.000E+00
N 000E+00
N.000E+00
N 000E+00
N.000E+00

N 000E+00
N.000E+00
N. 000E4-00
N 000E+00

-------
 MASS/HtAT  INPUT

 ELEMENT

 ALUMINUM
 ANTIMONY
 ARSENIC
 BARIUM
 BERYLLIUM

 BISMUTH
 BORON
 BROMINE
 CADMIUM
 CALCIUM

 CERIUM
 CESIUM
 CHLORINE
 CHROMIUM
 COBALT

  COPPER
  FLUORINE
  GALLIUM
  GERMANIUM
  GOLD

  IODINE
I IRON
01 LANTHANUM
  LEAP
  LITHIUM

  MAGNESIUM
  MANGANESE
  MERCURY
  MOLYBDENUM
  NEODYMIUM

  NICKEL
  NIOBIUM
  PHOSPHORUS
  POTASSIUM
  PRASEODYMIUM

  RUBIDIUM
  SCANDIUM
  SELENIUM
  SI I ICON
  SI l.VER

  SODIUM
  STRONTIUM
  SULFUR
  TANTALUM
  TELLURIUM
        NG/J
LUBE-OIL

> .831E+00
  .000E+00
< .449E-02
  .225E-81
  .000E+00

  .000E+00
  .899E-02
  .674E-02
< .157E-02
> .225E+01

  .000E+00
  .000E+00
  .292E+00
  .202E+00
  .135E-01

  .674E-01
   .674E-01
   .000E+00
   .000E+00
   .000E+00

   .449E-02
   .674E+00
   .000E+00
   .225E-01
   .449E-92

 > .225E+01
   .135E-01
 < .225E-02
   .180E-01
   .000E+00

   .225E-01
   .000E+00
 > .225E+01
   .103E+01
   .000E+00

   .157E-02
 C .899E-03
   .000E+00
   .966E+00
   .000E+00

 > .216E+01
   .449E-01
 > .225E+01
   .000E+00
   .000E+00
            COLT-SPARK
             BASELINE
     FLUE GAS

       .000E+00
.506E-04  .480E+00
        .000E+00

        .303E-03
      <  .506E-04
        .354E-01
        .202E+00
        .101E-02

      >  .480E+00
        .250E-02
      >  .562E+00
        .000E+00
        .I01E-02

-------
  MAsS/llfAT INPUT

  ELEMfNl

  THORIUM
  TIM
  TI T.IMIUM
  fllNr.STEM
  URANIUM

  VANADIUM
  YTTRIUM
  ZINC
  ZIRCONIUM
        NG/J
            COLT-SPARK
             BASELINE
LUBE-OIL

  .000E+00
  .202E-01
  .202E+00
  .000E+00
  .000C+00

  .135E-02
  .000E+00
> .225E+01
  .000E+00
FLUE GAS

  .000E+00
  .513E-03
  .000E+00
  .000E+00
  .000E+00

  .152E-03
< .506E-04
   100E+00
< .506E-04
CO

-------
 MASS/HEAT INPUT

 ELEMENT

 ALUMINUM
 ANTIMONY
 ARSENIC
 BARIUM
 BERYLLIUM

 BISMUTH
 BORON
 BROMINE
 CADMIUM
 CALCIUM

 CERIUM
 CESIUM
 CHLORINE
 CHROMIUM
 COBALT

 COPPER
 FLUORINE
 GALLIUM
 GERMANIUM
 GOLD

  IODINE
  IRON
PLANTHANUM
LITHIUM

MAGNESIUM
MANGANESE
MERCURY
MOLYBDENUM
NEODYMIUM

NICKEL
NIOBIUM
PHOSPHORUS
POTASSIUM
PRASEODYMIUM

RUBIDIUM
SCANDIUM
SELENIUM
SILICON
SILVER

SODIUM
STRONTIUM
SULFUR
TANTALUM
TELLURIUM
        NG/J
 FILTER

  .000E+00
  .000E+00
  .000E+00
  .000E+00
  .000E+00

  .000E+00
  .000E+00
  .000E+00
< .380E-05
  .000E+00

  .000E+00
  .000E+00
  .000E+00
  .000E+00
  .000E+00

  .000E+00
  .209E-03
  .000E+00
  .760E-05
  .000E+00

  .000E+00
  .000E+00
  .000E+00
  .000E+00
  .380E-05

  .000E+00
  .000E+00
  .000E+00
  .361E-03
  .000E+00

   .000E+00
   .000E+00
  .874E-03
  .000E+00
  .000E+00

   .000E+00
   .000E+00
   .000E+00
I   .000E+00
  .000E+00

I   .000E+00
   .000E+00
> .349E-01
   .000E+00
  .000E+00
                               COLT-SPARK
                                BASELINE
 XAD

.000E+00
.000E+00
.000E+00
.288E-02
.000E+00

.000E+00
.000E+00
.288E-03
.000E+00
.000E+00

.000E+00
.000E+00
.000E+00
.288E-02
.000E+00

.000E+00
.000E+00
.000E+00
.000E+00
.000E+00

.000E+00
.000E+00
,000E>C0
.000E+00
.000E+00

.576E-02
.000E+00
.288E-03
.161E-01
.000E+00

 000E-f00
.000E+00
.576E-02
.000E+00
.000E+00

.000E+00
.000E+00
.000E+00
.000E+00
. 000E-I-00

.000E+00
. 230E-02
.317E-01
.000E+00
.000E+00
IMPINGER 1+OMC

  U  .000E+00
     .506E-04
   < .506E-04
     .101E-02
     .000E+00

     .000E+00
     .000E+00
     .859E-03
     .000E+00
     .354E+00

     .101E-03
     .101E-03
     .506E-02
     .I01E-01
     .000E+00

      152E+00
     .101E-01
     .455E-03
     .506E-04
     .000E+00

     .152E-03
     .000E+00
     .000E+00
     .I16E-0I
     .000E+00

     .000E+00
     .506E-03
   < .455E-04
     .506E-03
     .000E+00

     .I37E-01
     .404E-03
     .000E+00
   > .480E+00
     .000E+00

     .303E-03
   C .506E-04
     .354E-0I
     .202E+00
     .101E-02

   > .480E+00
     -202E-03
   > .495E+00
     .000E+00
     .101E-02
IMPINGER 2+3

 N  .000E+00
  < .773E-04
  < .258E-03
 N   000E+00
 N  .000E+00

 N  .000E+00
 N   000E+00
 N  .000E+00
 N  .000E+00
 N   000Ei-00

 N  .000E+00
 N   000E+00
 N  .000E+00
 N  .000E+00
 N  .000E+00

 N   000E+00
 N  .000E+00
 N  .000E+00
 N  .000E+00
 N  .000E+00

 N  .0006+00
 N  .OGOE+00
 N  .000E+00
 N  .000E+00
 N  .000E100

 N  .000E+00
 N  .000E+00
  <  258E-04
 N   000E+00
 N   000E+00

 N  .060E+00
 N   000E+00
 N   000E+00
 N   000E+00
 N   000E+00
 N
 N
 N
 N
 N
                                                                                    .000E+00
                                                                                    000E+00
                                                                                    .000E+00
                                                                                    .000E+00
                                                                                    .000E+00
 N  .000E+00
 N  .000E+00
 N  .000E+00
 N  .000E+00
 N  .000E+00
     FLUE GAS

       .000E+00
.506E-04  .480E+00
        000E+00

       .303E-03
     <   506E-04
       .354E-01
        202E+00
       .101E-02

     >  .480E+00
       .250E-02
     >  .562E+00
       .000E+00
       .I01E-02

-------
  MASS/HEAT  INPUT

  ELEMENT

  THORIUM
  TIN
  TITANIUM
  TUNGSTEN
  URANIUM

  VANADIUM
  YTTRIUM
  ZINC
  ZIRCONIUM
       NG/J
           COLT-SPARK
            BASELINE
FILTER

 .000E+00
 .760E-05
 .000E+0B
 .000E+00
 .000E+00

 .eeeE+eo
 .000E+00
 .722E-W
 .000E+00
 XAO

.000E+00
.000E+00
.000E+00
.000E400
.000E+00

.000E+00
.0B0E+00
. 000E-1-00
.000E+00
IMPINGER 1+OMC

      000E+00
     .506E-03
     .000E+00
      000E+00
     .000E+00

     .152E-03
   <  .506E-04
      996E-01
   <  .506E-04
IMPINGER 2+3
 N
 N
 N
 N
 N
. 0U0E+00
 000E+00
 000E+00
 000E+00
 N   000E+00
 N  .000E+00
 N   000E+00
 N   000E+00
FLUE GAS

  .000E+00
  .513E-03
   000E400
   000E+00
  .000E+00

   152E-03
<  506E-04
   100E+00
< .506E-04
OD
00

-------
 CONCENIRATION

"ELEMENT

 ALUMINUM
 ANTIMONY
 ARSENIC
 BARIUM
 BERYLLIUM
 BISMUTH
 BORON
 BROMINE
 CADMIUM
 CALCIUM

 CERIUM
 CESIUM
 CHLORINE
 CHROMIUM
 COBALT

 COPPER
 FLUORINE
 GALLIUM
 GERMANIUM
 GOLD

^IODINE
I IRON
^LANTHANUM
  LEAD
  IITHIUM

 MAGNESIUM
 MANGANESE
 MERCURY
 MOLYBDENUM
 NEODYMIUM

 NICKEL
 NIOBIUM
 PHOSPHORUS
  POTASSIUM
  PRASEODYMIUM

  RUBIDIUM
  SCANDIUM
  SELENIUM
  SILICON
  SILVER

  SODIUM
  STRONTIUM
  SULFUR
  TANTALUM
  TELLURIUM
             COLT-SPARK
              BASELINE
         MCG/DSCM
  FILTER                XAD
U  .000E+00
   .000E+00
   .000E+00
   .000E+00
   .000E+00

   .000E+00
   .000E+00
   .000E+00
 < .636E-02
U  .000E+00

   .000E+00
   .000E+00
   .000E+00
   .000E+00
   .000E+00

   .000E+00
   .350E+00
   .000E+00
   .127E-01
   .000E-I-00

   .000E+00
   .000E+00
   .000E+00
    .000E+00
    .636E-02

    .000E+00
    .000E+00
    .000E+00
    .604E+00
    .000E+00

    .000E+00
    .000E+00
    .146E+01
    .000£+00
    .000E+00

    .000E+00
    .000E400
    .000E+00
 U  .000E+00
    .000E+00

 U  .000E+00
    .000E+00
  >  .585E+02
    .000E+00
    .000E+00
   .000E+00
   .000E+00
   .000E+00
   .482E+0I
   000E+00

   .000E+00
   .000E+00
   .482E+00
   .000E+00
   .000E+00

   .000E+00
   .000E+00
   .000E+00
   .482E+01
   .000E+00

   .600E+00
   .000E+00
   .000E+00
   .000E+00
   .000E+00

   .000E+00
   .000E+00
   .000E+00
   .000E+00
   .000E+00

   .964E+01
   .000E+00
 < .482E+00
   .270E+02
   .000E+00

U  .000E+00
   .000E+00
   .964E+01
   .000E+00
   .000E+00

   .000E+00
   .000E+00
   .000E+00
U  .000E+00
   .000E+00

   .000E+00
   .386E+0I
   .530E+02
   .000E+00
   .000E+00
IMPINGER 1+OMC

  U  .000E+00
     .847E-01
   < .847E-01
     .169E+01
     .000E+00

     .000E+00
     .000E+00
     .I44E+01
     .000E+00
     .593E+03

     .169E+00
     .I69E+00
     .847E+01
      I68E+02
      000E+00

     .254E+03
     .169E+02
     .762E+00
     .847E-0I
      000E+00

     .254E+00
     .000E+00
     .000E+00
      195E-I-02
     .000E+00

     .000E+00
     .847E+00
   < .762E-0I
     .847E+00
     .000E+00

     .229E+02
     .677E+00
     .000E+00
   >  804E+03
      000E+00

     .508E+00
   < .847E-01
     .593E+02
     .339E+03
     .169E+01

   > .804E+03
     .339E+00
   > .830E+03
     .000E+00
     .169E+01
IMPINGER 2+3

 N  .000E+00
  < .129E+00
  <  43IE+00
 N  .000E-I-00
 N  .000E+00

 N  .000E+00
 N  .000E+00
 N  .000E+00
 N  .000E+00
 N  .000E+00

 N  .000E+00
 N  .000E+00
 N  .000E+00
 N  .000E+00
 N  .000E+00

 N  .000E+00
 N  .000E+00
 N  .000E+00
 N  .000E+00
 N  .000E+00

 N  .000E+00
 N  .000E+00
 N  .000E+0Q
 N  .000E+00
 N  .000E+00

 N  .000E+00
 N  .000E+00
  < .43IE-01
 N  .000E+00
 N  .000E+00

 N  .000E+00
 N  .000E+00
 N  .000E-I-00
 N  .000E+00
 N  .000E+00

 N  .000E+00
 N  .000E+00
 N  .000E+00
 N  .000E+00
 N  .000E+00

 N  .000E+00
 N  .000E+00
 N  .000E+00
 N  .000E+00
 N  .000E+00
     FLUE GAS

       .000E+00
.847E-0KX< 2I4E+00
     <  516E+00
       .651E+01
        000E+00

        000E+00
        000E+00
        192E+0I
     <  636E-02
        593E+03

       .169E+00
       .169E+00
       .847E+01
        217E+02
       .000E+00

       .254E+03
        173E-4-02
       .762E+00
       .974E-0I
        000E+00

        254E+00
       .000E+00
        000E+00
        195E+02
       .636E-02

        964E+01
       .847E+00
     < .60IE-t-00
        284E+02
        000E+00

       .229E+02
        677E+00
        11 IE+02
     >  804E+03
        000E+00

       .508E+00
     < .847E-01
       .593E+02
       .339E+03
       .169E+0I

     > .804E+03
        4I9E+0I
     > .941E+03
       .000E+00
       .169E+0I

-------
      fNIRAT ION
  fl EMFMT

  THOR I MM
  TIN
  TITANIUM
  TUNGSTEN
  URANIUM

  VANADIUM
  YTTRIUM
  ZINC
  ZIRCONIUM
FILTER

 .000E+00
 .127E-0I
 .000E+00
 .000E+00
 . 000E+00

 .000E+00
  000E+00
  I21E+01
  000E+00
    COLT-SPARK
     BASELINE
MCG/DSCM
 XAD

.000E+00
 000E+00
.000E+00
 000E+00
.000E+00

.000E+00
.000E+00
.000E+00
. 000E-H00
                              IMPINGFR  UOMC

                                   000E+00
                                   847E+00
                                   000E+00
                                   .000E+00
                                   .000E+00

                                   254E+00
                                <-  .847E-0I
                                   167E+03
                                <  847E-01
IMF'INOEk 21 )

 N   000E400
 N   000E<00
 N   000E+00
 N   000E+00
 N   OOOE HdQ

 N   000E+00
 N   000E+00
 N   0B0E+00
 N   000E+00
FLUE GAS

   OOOEnOO
   859E+00
  .000E+00
   000E+00
   000E+00

   254E4-00
<  847E-01
   168E+03
<  847E-0I
CO

-------
 MASS FLOW

 PLEMENT

 AIUMINUM
 ANTIMONY
 ARSENIC
 BARIUM
 BERYLLIUM

 BISMUTH
 BORON
 BROMINE
 CADMIUM
 CALCIUM

 CERIUM
 CESIUM
 CHLORINE
 CHROMIUM
 COBALT

 COPPER
 FLUORINE
 GALLIUM
 GERMAN IUM
 GOLD

  IODINE
00»PON
 I LANTHANUM
PLEAD
  LITHIUM

 MAGNESIUM
 MANGANESE
 MERCURf
 MOLYBDENUM
 NEODYMIUM

 NICKEL
  NIOBIUM
  PHOSPHORUS
  POTASSIUM
  PRASEODYMIUM

  RUBIDIUM
  SCANDIUM
  SFIENIUM
  SILICON
  SILVER

  SODIUM
  STRONTIUM
  SULFUR
  TANTALUM
  TELLURIUM
LUBE-OIL

> .149E+02
  .000E+00
< .804E-01
  .402E+00
  .000E+00

  .000E+00
  .161E+00
  . 121E+00
< .281E-01
> .402E+02

   000E+00
  .000E+00
  .523E+01
  .362E+01
  .241E+00

   .121E+01
    I21E+01
   .000E+00
  .000E+00
   .000E+00

   .804E-01
    121£+02
   .000E+00
   .402E+00
   .804E-01

 > .402E+02
   .241E+00
 < .402E-01
   .322E+00
   .000E+00

   .402E+00
   . 000E-1-00
 > .402E+02
   .185E+02
   .000E+00

   .281E-01
 < .161E-01
   .000E+00
   .173E+02
   .000E+00

 > .386E+02
   .804E+00
 > .402E+02
   .000E+00
   .000E-f00
            COL f-SPARK
             BASELINE
        MCG/SEC
     FLUE GAS

       .000E+00
. 182E+00 .173E+04
       .000E+00

       .I09E+OI
      < .182E+00
       .127E+03
       .728E+03
       .364E+01

      > .173E+04
       .902E+0I
      > .202E+04
       .000E+00
       .364E+01

-------
                                  COLT-SPARK
  MAS:, now                        BASELINE
                              MCG/SEC
  ELFMFNT             LUBE-OIL            FLUE GAS

  THORiUM               .000E+00            .eeeE+ee
  TIN                   .362E+00            .185E+01
  TITANIUM              .362E+01            .000E+00
  TUNGSTEN              .000E+00            .000E+00
  URANIUM               .000E+00            .000E+00

  VANADIUM              .241E-0I            .546E+00
  VTTRIUM               .000E+00          < .182E+00
  ZINC                > .402E+02            .361E+03
  ZIRCONIUM             .000E+00          <  182E+00
CO
l-«
ro

-------
 MASS FLO«t-

 EIEMENT

 ALUMINUM
 ANTIMONY
 ARSENIC
 BARIUM
 BERYLLIUM

 BISMUTH
 BORON
 BROMINE
 CADMIUM
 CALCIUM

 CERIUM
 CESIUM
 CHLORINE
 CHROMIUM
 COBALT

  COPPER
  FLUORINE
  GALLIUM
  QERMANIUM
  GOLD

  IODINE
  IRON
 I LANTHANUM
tJLEAD
  LITHIUM

  MAGNESIUM
  MANGANESE
  MERCURY
  MOLYBDENUM
  NEODVMIUM

  NICKEL
  NIOBIUM
  PHOSPHORUS
  POTASSIUM
  PRASEODYMIUM

  RUBIDIUM
  SCANDIUM
  SELENIUM
  SILICON
  SILVER

  SODIUM
  STRONTIUM
  SULFUR
  TANTALUM
  TELLURIUM
             COLT-SPARK
              BASELINE
         MCG/SEC
  FILTER                XAD
U  .Q00E+00
   .000E+00
   .000E+00
   .000E+00
   .000E+00

   .000E+00
   .000E+00
   .000E+00
 < .137E-01
U  .000E+00

   .000E+00
   .000E+00
   .000E+00
   .000E+00
   .000E+80

   .000E+00
    .752E+00
   .000E+00
   .274E-01
    .000E+00

    .000E+00
    .000E+00
    .000E+00
    .000E+00
    .137E-01

    .000E+00
    .000E+00
    .000E+00
    .130E+01
    .000E+00

    .000E+00
    .000E+00
    .315E+01
    .000E+00
    .000E+00

    .000E+00
    .000E+00
    .000E+00
 U  . 000E+00
    .000E+00
 U
  .000E+00
  .000E+00
> .126E+03
  .000E+00
  .000E+00
   .000E+00
   .000E+00
   .000E+00
   .104E+02
   .000E+00

   .000E+00
   .000E+00
   .104E+01
   .000E+00
   .000E+00

   .000E+00
   .000E+00
   .000E+00
   . 104E+02
   .000E+00

    000E+00
   .000E+00
   .000E+00
   .000E+00
   .000E+00

   .000E+00
   .000E+00
   .000E+00
   . 000E+00
   .000E+00

   .207E+02
    000E+00
 < .104E+01
   .581E+02
   .000E+00

U  .000E+00
   .000E400
   .207E+02
   .000E+00
   . 000E-t-00

   .000E+00
   . 000E4-00
   .000E+00
U  .000E+00
   . 000E-I-00

   .000E+06
   .829E+01
   . JME+03
   .000E+00
   .000E+00
IMPINGER 1+OMC

  U  .000E+00
     .182E+00
   ' .182EI00
      364E+01
      000E+00

      000E+00
      000E+00
      310E+01
      000E+00
      127E+04

     .364E-I-00
     .364E+00
     .182E+02
     .362E+02
      000E+00

      546E+03
     .364E+02
     . 164E+0I
      182E+00
      000E+00

      546E+00
      000E+00
      000E+00
     .419E+02
     .000E+00

      000E+00
      182E+01
   <  164E+00
     .182E+01
     .000E+00

     .492E+02
     .146E+01
     .000E+00
   > .173E+04
     .000E+00

     .109E+01
   < .182E+00
     .127E+03
     .728E+03
     .364E+01

   > .173E+04
     .728E+00
   > .J 78E+04
     .000E+00
     .364E+01
                                                          IMPINGER 2-13
                                                              .000E+00
                                                               278E+00
                                                               928E4-00
                                                              .000E+00
                                                               000E+00
N
N
                                                           N  .000E+00
                                                           N  .000E+00
                                                           N  .000E+00
                                                           N'  .000E+00
                                                           N  .000E+00
                                                           N
                                                           N
                                                           N
                                                           N
                                                           N
                                                           N
                                                           N
                                                           N
                                                           N
                                                           N

                                                           N
                                                           N
                                                            <
                                                           N
                                                           N

                                                           N
                                                           N
                                                           N
                                                           N
                                                           N

                                                           N
                                                           N
                                                           N
                                                           N
                                                           N
   .000E+00
   ,000£inO
   .000E+00
   .000E+00
   .000E+00
                                                           N  .000E+00
                                                           N  .000F+00
                                                           N  .000E400
                                                           N   000E+00
                                                           N  .000E+00
   .000E+00
    000E+00
   .000E+00
   .000E+00
   . 000E-I00

   .000E+00
   .000E+00
   .928E-01
   .000E+00
    000E+00

    000E+00
    000E+00
   .000E+00
   .000E+00
    000E+00

   .000E+00
   .000E+00
    000E+00
   .000E+00
   .OOOE+00
                     FLUE GAS

                        .000E+00
                  182E+00  I73E+04
   000E+00

   109E+0I
<  182E+00
   . 127E+03
   728E+03
   364E+0I

>  .173E+04
   .902E+01
>  .202E+04
   000E+00
   .364E+01

-------
MASS FLOW

ELEMENT

THORIUM
TIN
TITANIUM
TUNGSTEN
URANIUM

VANADIUM
YTTRIUM
ZINC
ZIRCONIUM
           COLT-SPARK
            BASELINE
       MCG/SEC
FILTFR                XAD
 . 000E+00
 .274E-01
 . 000E+00
  000E+00
 . 000E+00

 .000E+00
 .000E+00
 . 260E+0I
 . 000E+00
. 000E-f 00
.000E+00
. 000E-) 00
.000E+00
.000E+00

.000E100
.000E+00
.000E+00
.000E-fB0
IMPINGER I+OMC

     .000E+00
     .182E+01
     .000E+00
     . 000E-I-00
     .000Et00

     .546E+00
   <   182E+00
      359E+03
   <   182E+00
                                    IMPINGER 2-1-3
N
N
N
N
N
.000E+00
.OOGE+00
.000E+00
.000E+00
.000E+00
N  .000E+00
N  .000E-f00
N  .000E+00
M  .000E+00
FLUE GAS

   000E-100
   I85E+01
   000E+00
   000E+00
   000E+00

  .546E+00
<  182E+00
   J61E+03
<  182E+00

-------
                                COLT-SPARK
                                 BASELINE
ELEMENT
                   ENGINE MASS-BALANCE
INPUT-LUBE-0IL      OUTPUT-EXHAUST
             TOTAL IN
TOTAL OUT
MASS BALANCE (OUT/IN)
ALUMINUM
ANTIMONY
ARSENIC
BARIUM
BERYLLIUM
BISMUTH
BORON
BROMINE
CADMIUM
CALCIUM
CERIUM
CESIUM
CHLORINE
CHROMIUM
COBALT
COPPER
FLUORINE
GALLIUM
GERMANIUM
GOLD
IODINE
00 IRON
'LANTHANUM
tnLEAD
LITHIUM
MAGNESIUM
MANGANESE
MERCURi
MOLYBDENUM
NEODYMIUM
NICKEL
NIOBIUM
PHOSPHORUS
POTASSIUM
PRASEODYMIUM
RUBIDIUM
SCANDIUM
SELENIUM
SILICON
SILVER
SODIUM
STRONTIUM
SULFUR
TANTALUM
TELLURIUM
. 149E+02 
-------
                                   COLT-SPARK
                                    BASELINE

                               ENGINE MASS-BALANCE
            INPUT=LUBE-OIL     OUTPUT-EXHAUST
   ELEMENT                TOTAL IN                    TOTAL OUT                  MASS BALANCE  (OUT/IN)

   THORIUM                                                                                 •
   TIN                362E+00                      .185E+01                       t>ME+01
   TITANIUM          .362E+01                                                     G00E+00
   TUNGSTEN
   URANIUM                                                                                 «

   VANADIUM          .241E-01                      .546E+00                      .226E+02
   YTTRIUM                                                 X<.182E+00                      »
   ZINC              .402E+02 
-------
 PPM

 ELEMENT

 ALUMINUM
 ANTIMONY
 ARSENIC
 BARIUM
 BERYLLIUM

 BISMUTH
 BORON
 BROMINE
 CADMIUM
 CALCIUM
 CERIUM
 CESIUM
 CHLORINE
 CHROMIUM
 COBALT

 COPPER
 FLUORINE
 GALLIUM
 GERMANIUM
 GOLD

  IODINE
ml RON
TUANTHANUM
             COLT-SPARK
               LOW-NOX
         PPM
  LITHIUM

  MAGNESIUM
  MANGANESE
  MERCURY
  MOLYBDENUM
  NEOOYMIUM

  NICKEL
  NIOBIUM
  PHOSPHORUS
  POTASSIUM
  PRASEODYMIUM

  RUBIDIUM
  SAMAR I UM
  SCANDIUM
  SELFNIUM
  SILICON

  SILVER
  SODIUM
  STRONTIUM
  SULfUR
  TANTALUM
 LUBE-OIL

X370E+02
 .eeeE+ee
<.200E+00
 .100E+01
 .000E+00

 .000E+00
 .400E+00
 .300E+00
<.700E-01
> 100E+03

 .000E+00
 .000E+00
 .130E+02
 .900E+01
 .600E+00

 .300E+01
 .300E+01
 .000E+00
 .000E+00
 .000E+00

 .200E+00
 .300E+02
 .000E400
 .100E+01
 .200E+00

 >.100E+03
  .600E+00
 <.100E+00
  .800E+00
  .000E+00

  .100E+0I
  .000E+00
 X100E+03
  .460E+02
  .000E+00

  .700E-01
  .000E+00
 <.400E-01
  .000E+00
  .430E+02

  .000E+00
 >.960E+02
  .200E+01
 >.100E+03
  .000E+00
  FILTER

U.000E+00
<.601E+00
 .000E+00
 . 000E+00
 .000E+00

 .000E+00
 .601E+02
 .000E+00
<.601E+00
U.000E+00

 . 000E+00
<.601E+00
 .000E400
 .360E+02
 .000E+00

 . )80E-t-02
 .237E+03
 .000E+00
<.601E+00
 .000E+00

 .000E+00
 .120E+03
 .000E+00
  781E+01
 .114E+02

 .120E+04
 .300E+01
 .000E+00
 .J20E+01
 .000E+00

 .240E+02
 .000E+00
 .356E+04
 .000E+00
 .000E+00

 .000E+00
<.601E+00
 .000E+00
 .000E+00
U.000E400

 .541E+01
U.000E+00
 .601E+01
>.553E+04
 .000E+00
   XAD
IMPINGER 1+OMC
 IMPINGER  2+3
 ,400E-t01
  000E+00
 .000E+00
 .100E+01
 .000E+00

 .000E+00
 .800E+00
 .000E+00
 .000E400
 .600E+02

  100E+00
 .000E+00
 .000E+00
 .170E+02
  600E+01

  410E+02
  000E+00
 .200E+00
 .000E+00
 .000E+00

 . 000E+00
 .360E+03
 .000E+00
 .000E+00
 .000E+00

 .100E+01
 .120E+02
<.l00E+00
 .600E+00
  100E+00

U.000E+00
 .000E+00
 .120E+02
 .210E+02
 .000E+00

 .000E+00
 .000E+00
 .000E+00
 .000E+00
U.000E+00

 .000E+00
 .000E+00
  100E+00
 .700E+01
<.200E+00
 U 000E+00
   000E+00
 < 100E-02
   000E+00
  .000E+00

  .000E+00
  .000E+00
  .470E-01
  .000E+00
  .000E+00

  .000E+00
 < I00E-02
  .900E+00
  .190E-01
   000E+00

   999E+00
   200E+00
  .200E-01
 < 100E-02
  .000E+00

   100E-02
   000E+00
   400E-01
   130E+00
  .200E-02

  .000E+00
  .000E+00
 <.900E-03
  .000E+00
  .000E+00

  .200E-0I
   200E-02
  .000E+00
 >.105E+02
   000E+00

  .200E-02
  .000E+00
 < 100E-02
   400E+00
   400E+01

   800E-01
 >.950E+01
  .I00E-0I
 >.980E+01
  .000E+00
N 000E+00
< 600E-02
<.200E-0I
N 000E+00
N.000E+00

N.000E+00
N 000E+00
N.000E+00
N 000E+00
N 000E+00

N OOOE+00
N 000E+00
N.000E+00
N.000E+00
N 000E+00

N.000E+00
N.000E+00
N 000E+00
N 000E+00
N.000E+00

N.000E+00
N.000E+00
N 000E+00
N 000E+00
N.000E+00

N.000E+00
N 000E+00
<.200E-02
N 000E+00
N 000E+00

N.000E+00
N 000E+00
N.000E+00
N.000E+00
N 000E+00

N.000E+00
 .000E+00
N 000E+00
N.000E+00
N.000E+00

N.000E+00
N.000E+00
N.000E+00
N.000E+00
N.000E+00

-------
  PPM

  ELEMENT

  TELLURIUM
  THORIUM
  TIN
  TITANIUM
  TUNGSTEN

  URANIUM
  VANADIUM
  YTTRIUM
  ZINC
  ZIRCONIUM
                                  COLT-SPARK
                                    LOW-NOX
         PPM
 LUBE-OIL

 .000E+00
 .000E+00
 . 900E+00
  900E+01
 .000E+00

 . G00E+00
 .600E-01
 .000E+00
>.100E+03
 .000E+00
 FILTER

.000E+00
.000E+00
. 300E-I-01
.000E+00
.000E+00

.000E+00
.000E+00
 000E+00
 415E+03
.000E+00
DO

»-•
00
                                           XAD
                   IMPINGER 1+OMC
                  IMPINGER 2+3
  000E+00
  000E+00
< 300E+00
  400E+01
  000E+00

 .000E+00
  200E+00
  000E+00
 .500E+01
  000E+00
700E-02
000E+00
300E-02
000E+-00
000E+00

000E+00
108E-02
100E-02
197E+01
300E-02
N 000E+00
N.000E+00
N 000E+00
N 000E+00
N.000E400

N 000E+00
N 000E+00
N 000E+00
N 000E+60
N 000E409

-------
           INPUT
 CLEMENT

 ALUMINUM
 ANTIMONY
 ARSENIC
 BAR I UM
 BERYLLIUM

 BISMUTH
 BORON
 BROMINE
 CADMIUM
 CALCIUM

 CERIUM
 CESIUM
 CHLORINE
 CHROMIUM
 COBALT

 COPPER
 FLUORINE
 GALLIUM
 GERMANIUM
 COLO

  IODINE
00 1 RON
 •LANTHANUM
GLEAD
 LITHIUM

 MAGNESIUM
 MANGANESE
 MfRCURi
 MOI iBDENUM
 NEODiMIUM

 NICKEL
 NIOBIUM
 PHOSPHORUS
 POTASSIUM
 PRASEODYMIUM

 RUBIDIUM
 SAMARIUM
  SCANDIUM
  SELENIUM
 SILICON

  SILVER
  SODIUM
  STRONTIUM
  SULFUR
  TANTALUM
                             NG/J
            COLT-SPARK
              LOW-NOX
LUBE-OIL
> .831E+00
  .000E+00
(. .449E-02
   225E-01
  .000E+00

  .000E+00
  .899E-02
  .674E-02
< .157E-02
> .225E+61

  .000E+00
  .000E+00
  .292E+00
  .202E+00
  .135E-01

   .674E-01
   .674E-01
   .000E+00
   .000E+00
   .000E+00

   .449E-02
   .674E+00
   .000E+00
   .225E-01
   .449E-02

 >  .225E+01
   .135E-01
 <  .225E-02
   .180E-01
   .000E+00

   .225E-01
   .000E+00
 >  .225E+01
   .103E+01
   .000E+00

   .157E-02
   .000E+00
 < .899E-03
   .000E+00
   .966E+00

   .000E+09
 > .216E+01
   .449E-0J
 > .225E+01
   .000E+00
FLUE GAS
  .122E-01
< .829E-04
< .319E-03
  .304E-02
  .000E+00

  .000E+00
  .284E-02
  .266E-82
< .402E-05
  .183E+00

  .304E-03
< .606E-04
  .509E-01
  .53IE-01
  .183E-01

  .181E+00
  .129E-01
  .174E-02
 c .606E-04
  .000E+00

  .565E-04
  .110E+01
  .226E-02
   .740E-02
   .I89E-03

   .111E-01
   .365E-01
 <  .382E-03
   .183E-02
   .304E-03

   .129E-02
   .1I3E-03
   .603E-01
 >  .658E+00
   .000E+00

    113E-03
 <  .402E-05
 <  .565E-04
   .226E-0I
   .226E+00

   .456E-02
 >  .537E+0B
   .910E-03
 >  .6I2E+00
 <  .609E-03

-------
  MASS/HEAI  INPUT

  ELEMENT

  TELLURIUM
  THORIUM
  TIN       -
  TITANIUM
  TUNGSTEN
  URANIUM
  VANADIUM
  YTTRIUM
  ZINC
  ZIRCONIUM
        NG/J
            COLT-SPARK
              LOW-NOX
LUBE-OIL

  .000E+00
  . 000E+00
  .202E-01
  .202E+00
  . 000E+ 00

  .000E+00
  .135E-02
  .000E+00
> -225E+01
  .000E+00
     FLUE GAS

        396E-03
       .000E+00
. 190E-03
-------
 MASS/HE AT INPUT

 E LEMENT

 ALUMINUM
 ANTIMONY
 ARSENIC
 BAR 1 1 JM
 BERYLLIUM

 BISMUTH
 BORON
 BROMINE
 CADMIUM
 CALCIUM

 CERIUM
 CESIUM
 CHLORINE
  CHROMIUM
  COBALT

  COPPER
  FLUORINE
  GALLIUM
  GERMANIUM
  GOLD

  IODINE
CO I RON
KJ LANTHANUM
  LITHIUM

  MAGNESIUM
  MANGANESE
  MERCURY
  MOLYBDENUM
  NEODYMIUM

  NICKEL
  NIOBIUM
  PHOSPHORUS
  POTASSIUM
  PRASEODYMIUM

  RUBIDIUM
  SAMARIUM
  SCANDIUM
  SELENIUM
  SILICON

  S I LVER
  S< >L> I UM
  STRONTIUM
  SULFUR
  TANTALUM
        NG/J
 FILTER

  .000E+00
< .402E-05
  .000E+00
  .000E+00
  .000E+00

  .000E+00
  .402E-03
  .000E+00
< .402E-05
  .000E+00

  .000E+00
< .402E-05
  .000E+00
  .241E-03
  .000E+00

  .121E-03
  .159E-02
  .000E+00
< .402E-05
  .000E+00

  .000E+00
  .803E-03
   000E+00
  .522E-04
   .763E-04

  .803E-02
  .201E-04
   .000E+00
   .803E-05
   .000E+00

   .161E-03
   .000E+00
   .238E-01
   .000E+00
   .000E+00

   .000E+00
<  .402E-05
   .000E+00
   .000E+00
I   .000E+00

   .362E-04
>  .000E+00
   .402E-04
> .370E-01
  .000E+00
            COLT-SPARK
              LOW-NOX
XAD

-122E-01
.000E+00
.000E+00
.304E-02
.000E+00

.000E+00
. 244E-02
.000E+00
.000E+00
.183E+00

.304E-03
.000E+00
.000E+00
.517E-01
.183E-01

.125E+00
.000E+00
.609E-03
.000E+00
.000E+00

.000E+00
 110E+01
.000E+00
 000E+00
.000E+00

.304E-02
.365E-01
.304E-03
.183E-02
.304E-03

.000E+00
.000E+00
.365E-01
.639E-01
.000E+00

.000E+00
.000E+00
.000E+00
.000E+00
.000E+00

.000E+00
.000E+00
.304E-03
.2J3E-01
.609E-03
IMPINGER UOMC

 U  .000E+00
    .000E+00
  < .565E-04
    .000E+00
     000E+00

     000E+00
    . 000E+00
    .266E-02
    .000E+00
    .000E+00

    .000E+00
  < .565E-04
    .509E-01
    .107E-02
    .000E+C0

    .565E-01
     113E-0I
    .113E-02
  < .565E-04
    .000E+00

    .565E-04
    .000E+00
    .226E-02
    .735E-02
     113E-03

    .000E+00
    .000E+00
  < .509E-04
    .000E+00
    .000E+00

    . 113E-02
    .113E-03
    .000E+00
  > .594E+00
    .000E+00

    . 113E-03
    .000E+00
  < .565E-04
     226E-01
    .226E+00
              I
     452E-02  i
  5 .537E+00
    .565E-03
  5 .554E+00
    .000E+00
IMPINGER 2+3
.000E+00
.788E-04
.263E-03
.000E+00
.000E+00
                  FLUE GAS
N
N
N   .000E+00
N   .000E+00
N   .000E+00
N   .000E+00
N   .000E+00

N   .000E+00
N   .000E+00
N   .000E+00
N   .000E+00
N   .000E400

N   .000E+00
N   .000E+00
N   .000E+00
N   .000E+00
N   .000E+00

N   .000E+00
N   .000E+00
N   000E+00
N   000E+00
N   000E+00

N   .000E+00
N   .000E+00
 <  263E-04
N   .000E+00
N   .000E+00

N   .000E+00
N   .000E+00
N   .000E+00
N   .000E+00
N   .000E+00

N   000E+00
    .000E+00
N   000E+00
N   .000E+00
N   .000E+00

N   .000E+00
N   .000E+00
N   .000E+00
N   .000E+00
N   .000E+00
 122E-01
 829E-04
.319E-03
.304E-02
 000E+00

 000E+00
.284E-02
.266E-02
.402E-05
 183E+00

 304E-03
.606E-04
.509E-0I
.531E-01
 183E-0I

 181E+00
 129E-01
.174E-02
.606E-04
 000E+00

 565E-04
.110E+01
.226E-02
.740E-02
 189E-03

.111E-01
.365E-01
.382E-03
.183E-02
.304E-03

.I29E-02
.I13E-03
 603E-01
 658E+00
.000E+00
                    .I13E-03
                  <  .402E-05
                  <  .565E-04
                    .226E-01
                    .226E+00

                    .456E-02
                  >  .537E+00
                    .910E-03
                  >   612E+00
                  <  .609E-03

-------
  MASS/HEAT INPUT

  ELEMENT

  IflU'S'lUM
  THORI DM
  TIN
  TITANIUM
  TUNGSIEN

  URANIUM
  VANADIUM
  YTTRIUM
  ZINC
  ZIRCONIUM
       NG/J
           COLT-SPARK
             IOW-NOX
FILTER

  000E+00
 .000E400
 .201E-04
 .000E+00
 .000E+00

 .000E+00
 . 000E-I-00
  000C400
 .277E-02
 .000E+00
XAO

.000E+00
.000E+00
.913E-03
.I22E-0)
.000C+00

.000E+00
.609E-03
.000E+00
.152E 81
.000E+0P
IMPINCER 1+OMC

    .J96E-03
    .000E+00
     170E-03
     000E+00
     000E+00

    .000E+00
     565E-04
  <   565E-04
     111E+00
     170E-03
IMPINGER t'
N
N
N
N
 000E+00
 000C(00
 OOOE+00
.000E+00
N   000E+00

N   .000E+00
N   .000E-»00
N   .000Ef00
N   .000E+00
N   .000E+00
    FLUE GAS

       396E-03
       000E+00
190E-03
ro

-------
 gONSENTRAfiON

 ELEMENT

 ALUMINUM
 ANTIMONY
 ARSENIC
 BARIUM
 BERYLLIUM

 BISMUTH
 BORON
 BROMINE
 CADMIUM
 CALCIUM

 CERIUM
 CESIUM
 CHLORINE
 CHROMIUM
 COBALT

 COPPER
 FLUORINE
 GALLIUM
 GERMANIUM
 GOLD
           COLT-SPARK
             LOW-NOX
       MCG/DSCM
FILTER               XAD
00
  IODINE
  1 RON
I LANTHANUM
  LITHIUM

  MAGNESIUM
  MANGANESE
  MERCURY
  MOLYBDENUM
  NEODYMIUM

  NICKEL
  NIOBIUM
  PHOSPHORUS
  POTASSIUM
  PRASEODYMIUM

  RUBIDIUM
  SAMARIUM
  SCANDIUM
  SELENIUM
  SILICON

  SILVER
  SODIUM
  STRONTIUM
  SUI FUR
  TANTALUM
U  .000E+00
 < .599E-02
   .000E+00
   .000E+00
   .000E+00

   . 000E+00
   .599E+00
   .000E+00
 < .599E-02
U  .000E+00

   .000E+00
 < .599E-02
   .000E+00
   .359E+00
   .000E+00

   .180E+00
   .237E+01
   .000E+00
  <  .599E-02
    .000E+00

    .000E+00
    .120E+01
    .000E+00
    .779E-01
    .114E+00

    .120E+02
    .299E-0I
    .000E+00
    .120E-01
    .000E+00

    .240E+00
    .000E+00
    .355E+02
    .000E+00
    .000E+00

    .000E+00
  <  .599E-02
    .000E+00
    .000E+00
 U  .000E+00

    .539E-01
 U  .000E+00
    .599E-01
  >  .551E+02
    .000E+00
                     .182E+02
                     .000E+00
                     . 000F.+00
                     .454E+01
                     .000E+00

                     . 000E-I-00
                     .363E+01
                     .000E+00
                     .000E+00
                     .272E+03

                     .454E+00
                     .000E+00
                     .000E+00
                     .771E+02
                     .272E+02

                     .186E+03
                     .000E+00
                     .908E+00
                     .000E+00
                     .000E+00

                     .000E+00
                     . 163E+04
                     .000E+00
                     .000E+00
                     .000E+00

                     .454E+0I
                     .545E+02
                    C .454E+00
                     .272E+01
                     .454E+00

                   U .000E+00
                     .000E+00
                     .545E+02
                     .953E+02
                     .000E+00

                     .000E+00
                     .000E+00
                     .000E+00
                     .000E+00
                   U .000E+00

                     .000E+00
                     .000E+00
                     .454E+00
                     .318E402
                    < .908E+00
IMPINGER 1-tOMC

 U  .000E+00
    .000E+00
  < .843E-01
    .000E+00
    .000E+00

    .000E+00
    .000E+00
    .396E+01
    .000E+00
    .000E+00

     000E+00
  < .843E-01
    .759E+02
     160E+01
    .000E+00

    .842E+02
    .169E+02
    .169E+01
  < .843E-01
    .000E+00

    .843E-01
    .000E+00
    .337E+01
    . 110E+02
    .169E+00

    . 000E+00
    .000E+00
  < .759E-01
    .000E+00
    .000E+00

    .169E+01
    .169E+00
    .000E+00
  > .885E+03
    .000Ef00

     169E+00
    .000E+00
  < .843E-01
    .337E+02
    .337E+03

    .674E+01
  > .801E+03
    .843E+00
  > .826E+03
    .000E+00
IMPINGER 2+3
. 000E+00
.118E+00
. 392E+00
. 000E+00
. 000E+00
                  FLUE GAS
N
N

N
N
N
N
N
. 000E+00
. 000E+00
. 000E+00
. 000E+00
.000E+00
N  .000E+00
N  . 000E+00
N  .000E+00
N  .000E+00
N  .000E+00

N  .000E+00
N  .000E+00
N  .000E+00
N   000E+00
N  .000E+00

N  . 000E-100
N   000E4-00
N   000E+00
N  .000E+00
N  .000E+00

N   000f+00
N   000E+00
 <  392E-01
N  .000E+00
N  .000E+00

N  .000E+00
N  .000E+00
N  .000E+00
N  .000E+00
N   000E+00
N

N
N
N
.000E+00
.000E+00
.000E+00
.000E+00
.000E+00
N  .000E+00
N  .000E+00
N  .000E+00
N  .000E+00
N  .000E+00
.182E+02
.124E+00
.476E+00
.454E+01
 000E+00

.000E+00
.423E+01
.396E+01
.599E-02
.272E+03
                     454E+00
                  <  903E-01
                    .759E+02
                     791E+02
                    .272E+02

                     270E+03
                     192E+02
                    .259E+01
                  < .903E-01
                     000E+00

                    .843E-0I
                     163E+04
                    .337E+01
                     I I0E+02
                    . 282E+00

                    .165E+02
                    .545E+02
                  < .569E+00
                    .273E+01
                     454E+00

                    .193E+01
                     169E+00
                    .900E+02
                  > .980E+03
                    .000E+00
.169E+00
.599E-02
.843E-01
.337E+02
.337E+03

.680E+01
 801E+03
.136E+01
.913E+03
.908E+00

-------
  (.'•Mi. ENTRATION

  ELEMENT

  TELLURIUM
  THORIUM
  TIN
  TITANIUM
  TUNGSTEN

  URANIUM
  VANAOIUM
  YTTRIUM
  ZINC
  ZIRCONIUM
FILTER

 .0B0E+00
  000E+00
  299E-01
 .000E+00
 .000E+00

 .000E+00
 .000E+00
 .000E+00
 .413E+01
 .000E+00
           COLT-SPARK
             LOW-NOX
       MCG/DSCM
XAD

.000E+00
.000E+00
 I36E+01
 182E+02
.000E+00

 000E-f 00
. 908E+00
.000E+00
.227E+02
.000E400
IMPINGER 1-fOKC

     590E+00
    . 000E+00
     253E+00
    . 000E+00
     000E+00

     000E+00
    .843E-01
  <   843E-01
IMPINGER 2+3
     253E+00
N
M   000E+00
N   000E+00
N   000E+00
N   000E+00

N   000E i 00
N   000E+00
N   000E+00
N   000E+00
N   000E+00
    FLUE GAS

      .590E+00
      . 000E+00
283E400
-------
 MASS FLOVv

 ELEMENT

 ALUMINUM
 ANTIMONY
 ARSENIC
 BARIUM
 BERYLLIUM

 BISMUTH
 BORON
 BROMINE
 CADMIUM
 CALCIUM

 CERIUM
 CESIUM
 CHLORINE
 CHROMIUM
 COBALT

 COPPER
 FLUORINE
 GALLIUM
 GERMANIUM
 GOLD

  IODINE
"IRON
ISJLANTHANUM
"'LEAD
  LITHIUM

 MAGNESIUM
 MANGANESE
 MERCURY
 MOLYBDENUM
 NEOOYMIUM

 NICKEL
  NIOBIUM
 PHOSPHORUS
 POTASSIUM
 PRASEODYMIUM

  RUBIDIUM
  SAMARIUM
  S< ANDIUM
  SELENIUM
  SILICON

  SILVER
  SODIUM
 STRONTIUM
  SULFUR
  TANTALUM
LUBE-OIL

> .149E+02
  .000E+00
< .804E-01
  .402E+00
  . 000E+00

  .000E+00
  .161E+00
  .121E+00
< .281E-01
> .402E+02

  .000E+00
  .000E+00
  .523E+01
  .362E+01
  .241E+00

  .121E+01
   .t21E+01
   .000E+00
   .000E+00
   .000E+00

   .804E-01
   .121E+02
   .000E+00
   .402E+00
   .804E-01

 )  .402E+02
   .241E+00
 < .402E-01
   .322E+00
   .000E+00

   .402E+00
   .000E+00
 >  .402E+02
   .185E+02
   .000E+00

   .281E-01
   .000E+00
 < .161E-01
   .000E+00
    173E+02

   .000E+00
 > .386E+02
   .804E+00
 > .402E+02
   .000E+00
            COLT-SPARK
              LOW-NOX
        MCG/SEC
FLUE GAS
  .436E+02
  .297E+00
  .114E+01
  .109E+02
  . 000E-I-00
  .000E+00
  .102E+02
  .952E+01
< .144E-01
  .654E+03

  .109E+0I
< .217E+00
  .182E+03
   190E+03
  .654E+02

  . 650E+03
   462E+02
  .623E+01
< .217E+00
  .000E+00

  .203E+00
  .393E+04
  .810E+01
  . 265EH-02
  .679E+00

  .397E+02
  .131E+03
< .I37E+0I
  .657E+01
  .109E-I-01

   .463E+0I
   .405E+00
   .216E+03
>  .236E+04
   .000E+00

   .405E+00
<  .I44E-0J
<  .203E+00
   .810E+02
   .810E+03

   .163E+02
>  .192E+04
   .326E+01
>  .219E+04
<  .218E+01

-------
  MASS FLOW

  ELEMENT

  TELLURIUM
  THORIUM
  TIN
  TITANIUM
  TUNGSTEN

  URANIUM
  VANADIUM
  YTTRIUM
  ZINC
  ZIRCONIUM
            COLT-SPARK
              LOW-NOX
        MCG/SEC
LUBE-OIL            RUE GAS

  .000E+00             M2E+01
  .000E+00            .000E+00
   362F+0B     .680E+00 .402E+02            .464E+03
  .060E+00            .608E+00
CO
ro
a\

-------
MAS* FLOW

ELEMENT

ALUMINUM
ANTIMONY
ARSENIC
BARIUM
BERYLLIUM
 BISMUTH
 BORON
 BROMINE
 CADMIUM
 CALCIUM

 CERIUM
 CESIUM
 CHLORINE
 CHROMIUM
 COBALT

 COPPER
  FLUORINE
  GALLIUM
  GERMANIUM
  GOLD

  IODINE
0, I RON
I LANTHANUM
£3 LEAD
  LITHIUM

  MAGNESIUM
  MANGANESE
  MERCURY
  MOLYBDENUM
  NEODYMIUM

  NICKEL
  NIOBIUM
  PHOSPHORUS
  POTASSIUM
  PRASEODYMIUM

  RUBIDIUM
  SAMARIUM
  SCANDIUM
  SELENIUM
  SI I ICON

  SILVER
  SODIUM
  STRONTIUM
  SULFUR
  TANTALUM
 FILTER

  .000E+00
< .144E-01
  .000E+00
  .000E+00
  .000E+00

  .000E+00
  .144E+01
  .000E+00
< .144E-01
  .000E+00

  .000E+00
 < .144E-01
  .000E+00
  .864E+00
  .000E+00

  .432E+00
  .569E+01
  .000E+00
 < .144E-01
   .000E+00

   .000E+00
   .288E+01
   .000E+00
   .187E+00
   .273E+00

   .288E+02
   .720E-01
   .000E+00
   .288E-01
   .000E+00

   .576E+00
   .000E+00
   .854E+02
   .000E+00
   .000E+00

   .000E+00
 < .144E-01
   .000E+00
   .000E+00
   .000E+00

   .130E+00
   .000E+00
   . 144E-f00
 >  . 132E+03
   .000E+00
                                 COLT-SPARK
                                   LOW-NOX
                             MCG/SEC
  XAD

   .436E+02
   .000E+00
   .000E+00
   .109E+02
   .000E+00

   .000E+00
   .872E+01
   .000E+00
   .000E+00
   .654E+03

   .109E+01
   .000E+00
   .000E+00
   .185E+03
   .654E+02

   .447E+03
   .000E+00
   .218E+01
   .000E+00
   .000E+00

   .000E+00
   .393E+04
   .000E+00
   .000E+00
   . 000E-f 00

   .109E+02
   .131E+03
 < .109E+0I
   .654E+01
   .109E+01

U  .000E+00
   .000E+00
   .131E+03
    229E403
   .000E+00

   .000E+00
   .000E+00
   .000E+00
   .000E+00
U  .000E+00

   .000E+00
   .000E+00
   .109E+01
   .763E+02
 < .218E+01
IMPINGER 1+OMC

 U  .000E+00
    .000E+00
  < .203E4-00
    .000E+00
    .000E+00

    .000E+00
    . 000E-f00
    .952E+01
    .000E+CO
    .000E+00

    .000E+00
  < .203E+00
    .182E+03
    .385E+01
    .000E+00

    .202E+03
    .405E+02
    .405E+01
  < .203E+00
    .000E-H00

    .203E+00
    .000E+00
    .810E+01
    .263E+02
    .405E+00

    .000E+00
    .000E+00
  < .182E+00
    .000E+00
    .000E+00

    .405E+01
    .405E+00
    .000E+00
  > .213E+04
    .000E+00

    .405E+00
    .000E+00
  < .203E+00
    .810E+02
    .810E+03

    .162E+02
  > .192E+04
    .203E+0)
  > .199E+04
    .000E+00
IMPINGER 2+3

N  .000E+00
 < .282E+00
 < .942E+00
N  .000E+00
N   000E+00

N  .000E+00
N  .000E+00
N   000E+00
N   000E+00
N   000E+00

N   000E+00
N  .000E+00
N  .000E+00
N   000E+00
N   000 E-1-00

N  .000E+00
N  .000E+00
N  .000E+00
N  .000E+00
N  .000E+00

N  .000E+00
N  .000E+00
N  .000E+00
N   000E+00
N  .000E+00

N  .000E+00
N   000E+00
 < .942E-01
N   000E+00
N  .000E+00
                                                                                                      FLUE GAS
N
N
N
N
N
                                                                                    000E+00
                                                                                   .000E+00
                                                                                   .000E+00
                                                                                   .000E+00
                                                                                   .000E+00
N  .000E+00
   .000E+00
N  .000E+00
N  .000E+00
N  .000E+00

N  .000E+00
N  .000E+00
N  .000E+00
N  .000E+00
N  .000E+00
                                                                                                        .436E+02
                                                                                                        .297E+00
                                                                                                        .114E+01
                                                                                                        .109E+02
                                                                                                        .000E+00
                                                                                                       . 000E+00
                                                                                                       . 102E+02
                                                                                                       .952E+01
                                                                                                     < . 144E-01
                                                                                                       .654E+03

                                                                                                       . 109E+01
                                                                                                     < .217E+00
                                                                                                       .182E+03
                                                                                                        190E+03
                                                                                                       .654E+02

                                                                                                        650E+03
                                                                                                       . 462E+02
                                                                                                       .623E+0I
                                                                                                     < .217E+00
                                                                                                       . 000E+00

                                                                                                       . 203E-f 00
                                                                                                        393E+04
                                                                                                       .810E+01
   679E+00

  .397E+02
  .131E+03
< .137E+01
  .657E+01
   I09E+0)

  .463E+01
  . 405E+00
   216E+03
> .236E+04
  . 000E+00

  . 405E+00
< .144E-01
< .203E+00
  . 810E+02
  .810E+03

  .163E+02
> .192E+04
  .326E+01
> .219E+04
< .218E+01

-------
MASS FLOW

ELEMENT

TELLURIUM
THORIUM
TIN
TITANIUM
TUNGSTEN

URANIUM
VANADIUM
YTTRIUM
ZINC
ZIRCONIUM
                                  COLT-SPARK
                                    LOW-NOX
                              MCG/SEC
                       FILTER               XAO
                        . 000E+00
                        . 000E+00
                        .720E-01
                        .000E+60
                        . 000E+00

                        . 000E+00
                        . 000E+00
                        . 993E+0 1
                        . 000E+00
  . 000E+00
  . 000E+00
< .327E+0I
  .4J6E+02
  . 000E+00

  . 000E+00
  .218E+01
  .545E+02
  .000E+00
IMPINGER 1+OMC

    .142E+01
    . 000E4-00
     608E+00
    .000E+00
    .000E+00

     000E+00
    .203E+00
  <   203E+00
    .399E+03
     608E+00
                                        IMPINGER 2+3
N
N
N
N
N

N
N
N
N
N
. 000E-1-00
.000E+00
.000E+00
.000E+00
 000E+00

.0C0E+00
.000E+00
 000E+00
 000E+00
.000E+00
     FLUE GAS

       .142E+01
       .000E+00
. 680E-f00
-------
                       COLT-SPARK
                         LOW-NOX

                   ENGINE MASS-BALANCE
1NPUT=LUBE-0IL     0UTPUT=EXHAUST
ELEMENT
ALUMINUM
ANTIMONY
ARSENIC
BARIUM
BERYLLIUM
B 1 SMUTH
BORON
BROMINE
CADMIUM
CALCIUM
CERIUM
CESIUM
CHLORINE
CHROMIUM
COBALT
COPPER
FLUORINE
GALLIUM
GERMANIUM
GOLD
IODINE
00 IRON
,5^ LANTHANUM
«OLEAD
LITHIUM
MAGNESIUM
MANOANESE
MERfURi
MOLYBDENUM
NEODYMIUM
NICKEL
NIOBIUM
PHOSPHORUS
POTASSIUM
PRASEODYMIUM
RUBIDIUM
SAMARIUM
SCANDIUM
SELENIUM
SILICON
SILVER
SODIUM
STRONTIUM
SULFUR
TANTALUM
TOTAL IN
. 149E+02 
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 ELEMENT

 TELLURIUM
 THORIUM
 TIN
 TITANIUM
 TUNGSTEN

 URANIUM
 VANADIUM
 YTTRIUM
 ZINC
 7IRCONIUM
                       COLT-SPARK
                         LOW-NOX

                   ENGINE MASS-BALANCE
INPUT=LUBE-OIL     0UTPUT=EXHAUST
              TOTAL IN
         .362E+00
         .362E+01
         .241E-01

          402E+02 
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                           APPENDIX C
            CONVERSION UNITS AND  SAMPLE  CALCULATIONS
Conversion Units
To Obtain
Watt (W)
Joules (output)
Joules
9
g/kW-hr
Pa
1/s
Kg/s
ng/J (input)
Multiply
Bhp
Bhp-hr
Btu
Ib
Ib/Bhp-hr
psi
gpm
Ib/min
lb/106 Btu (input)
g/Bhp-hr (output)
By
746
2.68 x
1,055
454
609
6,895
6.31 x
7.58 x
430
372E


106




10-2
10-3

Where E = engine efficiency
K = (°F + 460)/1.8
                               C-l

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Sample Calculations:
a)
b)
O
BSFC
CID/cyl
BMEP
= Wf (60)
" Bhp
= ir (cylinder bore
= Bhp (33000) (12)

diameter)2 x
4

stroke x 2

                       CID (Number of cylinders) RPM
                       EyT                       ~2~
d)  BS(a)dry basis  =  4.54 x 10-6 x MW (a) x NTD1 x  ppm  (dry)  x  BSFC
    where:
    NTD'            =  moles of dry exhaust products  / 100  pounds of fuel
e)  Correction of NOX/NO to standard atmospheric conditions of
    10.71g H?0/kg air (75 gra1ns/lb air) humidity and 302K  (85°F)
    ambient temperature:
    NOX corrected = NOX x K^
    where:
    K! = 1/(1- 0.00235 (H-75) + 0.00220 (T-85))
    and
    H = observed humidity 1n grains H20 / pound of dry air
    T = observed Inlet air temperature In °F
                                     C-2

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                                 APPENDIX D
                            GLOSSARY OF ACRONYMS

    AAS - Atomic Absorption Spectroscopy
    A/F - Air-to-fuel ratio - weight basis
    Bhp - Brake horsepower
   BMEP - Brake mean effective pressure
    BMV - Before minimum (cylinder) volume
  BS(a) - Brake specific emissions - grams of pollutant  (a)  produced  by the
          engine in developing i Bhp-hr
   BSFC - Brake specific fuel consumption 1n Btu of  fuel  per Bhp-hr
CID/cyl - Cubic inches piston displacement per cylinder.   Since  opposed
          piston engine has two pistons per cylinder,  the total  CID/cyl  is
          twice the displacement of each piston
   DEMA - Diesel Engine Manufacturers Association
   DSCM - Dry standard cubic meter
    FID - Flame 1on1zation detector
     GC - Gas chromatography
  GC/MS - Gas chromatography/mass spectroscopy
  MU(a) - Molecular weight of pollutant (a)
   NDIR - Nond1spers1ve infrared
    POM - Polycyclic organic matter
    RPM - Revolutions per minute - engine speed
   SASS - Source assessment sampling system
   SSMS - Spark source mass spectroscopy
     Wf - Weight of fuel flow, pounds per hour
                                     D-l

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                                TECHNICAL REPORT DATA
                          (Please read Instructions on the reverse before completing)
1  REPORT NO.
EPA-600/7-86-002a
                           2.
                                                      3. RECIPIENT'S ACCESSION-NO.
4. TITLE AND SUBTITLE Environmental Assessment of NOx
 Control on a Spark-Ignited, Large-Bore, Reciprocating
 Internal-Combustion Engine; Vol. I.  Technical Results
                                   5. REPORT DATE
                                    January 1986
                                   6. PERFORMING ORGANIZATION CODE
7. AUTMORIS)
 C. Castaldini
                                                      8. PERFORMING ORGANIZATION REPORT NO.
                                    TR-81-79/EE
9. PERFORMING ORGANIZATION NAME AND ADDRESS
 Acurex Corporation
 555 Clyde Avenue
 Mountain View, California  94039
                                                      10. PROGRAM ELEMENT NO.
                                   •51. CONTRACT/GRANT NC.
                                   68-02-3188
12. SPONSORING AGENCY NAME AND ADDRESS
 EPA, Office of Research and Development
 Air and Energy Engineering Research Laboratory
 Research Triangle Park, NC 27711
                                   13. TYPE OF REPORT AND PERIOD COVERED
                                   Final;  4/80 - 6/81
                                   14. SPONSORING AGENCY CODE
                                     EPA/600/13
" SUPPLEMENTARY NOTES AEERL project officer is Robert E. Hall, Mail Drop 65,  919/541-
2477.  Volume II is a data supplement.
16. ABSTRACT Volume I of this report gives emission results for a spark-ignited, large-
bore,  reciprocating, internal-combustion engine operating both under baseline (nor-
mal) conditions, and with combustion modification controls  to reduce NOx emissions
to levels below the proposed new source performance standard  (NSPS) for such en-
gines. Exhaust gas measurements included (in addition to continuous monitoring of
criteria gas emissions) total organics in two boiling point ranges, compound cate-
gory information within these ranges,  specific quantisation of semi volatile organic
priority pollutants, flue gas concentrations  of 73 trace elements, and particulates.
Exhaust NOx emissions were reduced almost 50 percent,  from a baseline level of
1, 260 ng/J  (730 to  420 ppm corrected to 15 percent O2  dry) by increasing the opera-
ting air/fuel ratio  of the engine. Accompanying this reduction was a slight increase
in engine efficiency.  CO, methane, total hydrocarbon, and total semivolatile organic
compound emissions were increased from 10 to 65 percent under low-NOx operation.
However, total nonvolatile organic emissions decreased 55  percent. The organic
emissions for both tests consisted primarily of aliphatic hydrocarbons with  some
carboxylic  acids, phenols, and low-molecular-weight fused-ring aromatics. POMs
were detected in concentrations below 4 micrograms/dscm.
17.
                             KEY WCROS AND DOCUMENT ANALYSIS
                CESCRIPTORS
                       b.IDENTIFIERS/OPEN ENDED TERMS
                                                                   c. cos AT i Field/Group
 Pollution
 Diesel Engines
 Spark-Ignition
 Nitrogen Oxides
 Assessments
 Exhaust Gases
Combustion Control
Stoichiometry
Field Tests
Pollution Control
Stationary Sources
Environmental Assess-
 ment
Combustion Modification
13B
21G
21B
07B
14B
07D
IB. DISTRIBUTION STATEMENT
 Release to Public
                                          19. SECURITY CLASS (This Report)
                                           Unclassified
                                                21. NO. OF PAGES
                                                   110
                       20. SECURITY CLASS (This page)
                       Unclassified
                                                22. PRICE
EPA Form 2220-1 (9-73)
                     D-2

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