&EPA
             United States
             Environmental Protection
             Agency
Research and
Development
                          EPA-600/7-86-Ol4b

                          April 1986
            ENVIRONMENTAL ASSESSMENT OF

            A RECIPROCATING ENGINE

            RETROFITTED WITH

            SELECTIVE CATALYTIC REDUCTION

            Volume II. Data Supplement
            Prepared for
             Office of Air Quality Planning and Standards
            Prepared by
            Air and Energy Engineering Research
            Laboratory
            Research Triangle Park NC 27711

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                  RESEARCH REPORTING SERIES


Research reports of the Office of Research and Development. U S  Environmental
Protection Agency, have been grouped into nine  series. These nine broad cate-
gories were established to facilitate further development and  application of en-
vironmental technology  Elimination of traditional grouping was  consciously
planned to foster technology transfer and a maximum interface in related fields
The nine series are:

    1   Environmental Health Effects Research

    2.  Environmental Protection Technology

    3.  Ecological Research

    4.  Environmental Monitoring

    5   Socioeconomic Environmental Studies

    6.  Scientific and Technical Assessment Reports (STAR)

    7   Interagency Energy-Environment Research and Development

    8   "Special" Reports

    9   Miscellaneous Reports

This report has been assigned to the INTERAGENCY ENERGY-ENVIRONMENT
RESEARCH AND DEVELOPMENT series Report^ m this series result from the
effort  funded  under the  17-agency  Federal Energy/Environment Research and
Development Program These studies relate to EPA's mission to protect the public
health and welfare from adverse effects of pollutants associated with energy sys-
tems  The goal of the Program is to assure the rapid development of domestic
energy supplies in an environmentally-compatible manner by providing the nec-
essary environmental data and control technology Investigations include analy-
ses of the transport  of energy-related pollutants and their health  and  ecological
effects; assessments of,  and development of.  control  technologies for energy
systems: and integrated assessments of a wide range of energy-related environ-
mental issues.
                        EPA REVIEW NOTICE
This report has been reviewed by the participating Federal Agencies, and approved
for  publication  Approval  does not signify that the contents necessarily reflect
the views and policies of  the Government, nor does mention of trade names or
commercial products  constitute endorsement or recommendation for use

This document is available to the public through the National Technical Informa-
tion Service, Springfield, Virginia 22161

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                                       EPA-600/7-86-014b
                                       April 1986
         ENVIRONMENTAL ASSESSMENT OF A
     RECIPROCATING ENGINE RETROFITTED WITH
         SELECTIVE CATALYTIC REDUCTION
                   Volume II
                Data Supplement
                      By
    Carlo Castaldini and Larry R.  Waterland
              Acurex Corporation
               555 Clyde Avenue
                 P.O. Box 7555
           Mountain View, CA  94039
            EPA Contract 68-02-3188
     EPA Project Officer:  J. A. McSorley
Air and Energy Engineering Research Laboratory
 Research Triangle Park, North Carolina  27711
                      for
     U.S. ENVIRONMENTAL PROTECTION AGENCY
      Office of Research and Development
             Washington, DC  20460

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                          ABSTRACT


    Comprehensive emission measurements and 15-day continuous emis-
sion monitoring was performed for a 1. 500 kW (2000 hp) gas-fired, four-
stroke turbocharged reciprocating engine equipped with an ammonia-based
selective catalytic reduction system for NOX control.  Emission reductions
were held at about 80  percent using an ammonia-to-NO ratio of about 1.0.
NOX levels at the catalyst inlet ranged from 2.200  to 2.600 ppm at an exhaust
gas oxygen level of about 11 percent.  NOX levels at the catalyst outlet ranged
between 65 and 120 ppm.  The catalyst had relatively minor effect on CO and
particulate emissions, but increased total cyanides by three orders of magni-
tude (from 7 pg/dscm to 2.4 mg/dscm) across the  catalyst. Total organics
decreased about 70 percent from 4.9 mg/dscm to 1. 5 mg/dscm. Analyses
showed benzene and toluene as the major organic constituents in the cata-
lyst exhaust.  Polycyclic aromati.cs also decreased across the catalyst. The
15-day continuous monitoring tests showed that the catalyst was generally
able to maintain NQg reductions at about 80 percent.  Departures from these
levels occurred only during brief load surges and ammonia flowrate spikes.
                                   11

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                                   CONTENTS

Section                                                                 Page
   1     Introduction  	       1-1
   2     Engine Operation Data 	       2-1
   3     Sampling Data Sheets	       3-1
         3.1  Preliminary Stack Measurements   	       3-2
         3.2  Operating Data Tables for SASS	       3-9
         3.3  Operating Data Tables for HCN Sampling Train   ...       3-20
         3.4  Operating Data Tables for NHs Sampling Train   .  .  .       3-25
         3.5  Operating Data Table for VOST	       3-30
   4     Analytical Laboratory Results   	       4-1
         4.1  Total Chromatographable Organlcs (TCO), Gravimetric
              Organics (GRAV), Gas Chromatography/Mass Spectrometry
              (GC/MS), and Infrared (IR) Spectra of Total SASS
              Sample Extracts  	       4-2
         4.2  Gas Chromatography/Mass Spectrometry (GC/MS) of VOST
              Traps	       4-11
         4.3  Ammonia, Cyanide, and ^2° Analyses   	       4-14
                                     ill

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                                  SECTION 1
                                INTRODUCTION

     The purpose of this data supplement Is to document data in greater
detail than was possible in Volume I (Technical Results) of this report.  It
is intended to provide sufficient detail for researchers to perform their own
analysis of the data obtained.  Readers are referred to the technical volume
for objectives, description of source emission results, interpretations, and
conclusions.
     The remaining sections of this data supplement contain the following
information:
     •   Section 2, Engine Operating Data
         — Engine load, compressor output, fuel flow, pressures, and
            temperatures
     •   Section 3, Sampling Data Sheets
         — Preliminary stack measurements; operating data tables for SASS
            (for solid particulate and organics sampling), and impinger
            sampling systems for HCN and NH3 sampling

     •   Section 4, Analytical Laboratory Results
         — Total chromatographable organic (TCO) and gravimetric (GRAY)
            results, determination of semivolatile organic compounds by gas
                                     1-1

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chromatography/mass spectrometry (GC/MS) and Infrared (IR)
spectra of total sample extracts; determination of volatile
organlcs by GC/MS of VOST sample traps; ammonia, cyanide, and
analysis results.
                         1-2

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      SECTION 2



ENGINE OPERATION DATA
         2-1

-------
                                    ENGINE TEST  DATA ~  COMPREHENSIVE TESTING
ro
Time (August 3, 1984)
Natural gas meter (ft*)
Engine rpm
1 Fuel header pressure (pslg)
! Cooling water pressure (pslg)
Lube oil pressure (pslg)
Exhaust manifold temperature (*F)
Manifold gas pressure (pslg)
Air manifold pressure (pslg)
Air manifold temperature (*F)
Cylinder exhaust temperature CF):
No. 1
No. 2
No. 3
No. 4
No. 5
No. 6
No. 7
No. 6
No. 9
No. 10
NO. 11
No. 12
Turbocharger out temperature, L CF)
Turbocharger out temperature, R CF)
NH3 flowrate (scfh)
Compressor suction (pslg)
Compressor Intermediate (pslg)
Compressor discharge (pslg)
Suction temperature CF)
No.l A 2 discharge CF)
Interstage temperature CF)
No. 3 & 4 discharge CF)
Catalyst Inlet temperature CF)
8:15
12.114.600
322-331
25
36
57
718
17
4.0
150

680
820
800
720
760
550
710
680
720
705
690
750
740
700
565
587
1.110
2.850
80
222/225
84
194/190
750
9:00
12.123,400
320-330
25
36
57
719
17
4.0
152

670
825
800
720
770
580
715
680
720
700
695
745
730
710
575
583
1.130

80
225/230
82
190/195
740
10:18
12.139.000
325-332
24.5
36.5
56.5
716
16.8
3.85
153

650
840
810
720
780
620
720
680
730
700
700
760
740
720
590
585
1.140
2.890
82
230/235
86
195/195
760
11:30
12.151.900
325-330
24.5
36.5
55.4
720
17.0
3.85
154

610
840
810
720
780
620




700
760
720
740

585
1.140
2.895
82
235/240
91
195/200

12:55
12.178,100
325-330
24.2
36.2
56
716
17.0
3.85
157

600
840
810
725
780
650
730
700
740
730
700
760
730
725
610
587
1,140
2.900
85
235/245
91
200/205

14:25
12.186.100
320-330
24.2
36.2
56
715
17.0
3.80
158

560
850
820
730
780
660
730
690
740
730
700
760
730
740
620
583
1.150
2.899
84
245
95
200/205

15:36
12,199.500
320-333
24
36.5
56
762
17.2
3.60
158

600
845
815
730
780
660
730
700
740
730
720
762
730
730
620
583
1.150
2.898




740

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          UN IT No.
                  K-L
                                ALISO CANYO.. - STATION 23
                                 MAIN COMPRESSOR ENGINE LOG
                         DATE "I - "d.

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-------
UNIT No	
                                 ALISO CANYO.. - STATION 23
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-------
          UNIT No_
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                          ALISO CANYO.. - STATION 23
                           MAIN COMPRESSOR ENGINE LOG
                                                                 nATF  JULa 8 1984
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-------
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                         ALISO CANYO.^- STATION 23
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136
                                                  PRESSURES
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-------
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       ALISO CANYO.. - STATION 23
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-------
  UNIT No.
                                       ALISO CANYO._ - STATION 23
                                        MAIN COMPRESSOR ENGINE LOG
                                                                              DATE  -
        TIME
         RPM
                                                  PRESSURES
                        LUBE OIL
PUMP  BRNG
                                FUEL
             HDR.
            MAN.
             MAN.
              AIR
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             WTR.
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                                             PYROMETER READINGS
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                                       770
                                                             8
                                                                  10
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                                                        11
                                                       12
                                                       13
                                                      14
         4PM
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        12 MID
              PJO
                Ma.
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                                                                          700
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PREVIOUS
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                                   "730
         rx \  Q:
                                                             -\ •'•  y / /rT^TT
                                                                                              "X

-------
UNIT No.
                                       ALISO CANYO.. - STATION 23
                                        MAIN COMPRESSOR ENGINE LOG
                                                                              DATE  ;V,£_r:.

TIME
SAM
4PM
12 MID
RPM
2>*>l
**\
••*•* V.
*v?
PRESSURES
LUBE OIL
PUMP
^7
4i
'CO
BRNG.
*5
64
S^T
FUEL
HDR.
15.0
xt,r>
JS
MAN.
/7
n
/^
MAN.
AIR
,*/
•3-7^
3'j"
JKT.
WTR.
3&.G
~v; .?.'
.•.(_«•...«
Jtf ,V
TURB. OIL
F.W.
I*
X0,
•','«
O.P.
3S
=S5
• • / '
LOW
SUCT.
^o
* ?fi
*llt
INTER
STAGE
11*0
\Vr>
'W
HIGH
DISCH.
:?iC
«!%W
No. 1
DISCH.
221
: -. -j
.-; ? * i
,- 1 .
INF.
STEP
	
* 	
	
ro
                                            PYROMETER READINGS
         TIME
                                      6
                                                     8
10
n
12
                                                                                 13
                                                                                          14
         SAM
I  4PM
I~12MID
                                                                          760
                700
                                                           7-Y)
                                                            /Xl   //

                                                                           ,/Y)
OPERATING HOURS
PREVIOUS


TODAY
TOTAL



CRANKCASE OIL
PRESENT ^^
PREVIOUS ^i
TOTAL QALS

;
^
COMP. CYL. OIL
PRESENT
PREVIOUS
TOTAL GALS
/fa/
z<9j&(
3 t\Ai
       8 AM OIL FILTER AP
                      I.S.C. OIL.
BIJUR LUBRICATOR
DAY
EVE
MID
TOTAL
1,
1 '/Jo.7
I-VT
/• / •
r ' .'f.'J
                                                          • -".; r ,. •

-------
ro
I
        UNIT No
ALISO CANYO.. - STATION 23

 MAIN COMPRESSOR ENGINE LOG
                                                                            DATE y-J -JV
1
i
I
1
1
I
1
i
1
1

TIME
SAM
4PM;0
L 12 MID
•
TIME
BAM
4PM
12 MID

TIME
SAM
4PM
12 MID
RPM
Al^
'£32.
2>3|

PRESSURES
LUBE OIL
PUMP
lOD
(\2.
/&&
BRNG.
55
.44
sY
FUEL
HDR.
X5.6
yj
z.?
MAN.
iCa-W
\^i
u c
MAN.
AIR
4
I
i^K
7.9-
JKT.
WTR.
S^D.O
.Xfr,,^
?£ V
TURB. OIL
F.W.
-70
•;-^
37
O.P.
^
-*in
3M
LOW
SUCT.
£81
1>OI
stt'Z
INTER
STAGE
/ /m
\\foQ
tf/o
HIGH
DISCH.
46,!£
Wot
^76-1

AIR
MTR.
52.
LS
TO
i
TEMPERATURES
TURB. WTR.
F.W.
14r>
• i
/VV
O.P. '
14*-



;%

LUBE OIL
IN-


?o
^/N
/25"

OUT
13,0
\6b
/3$

JKT. WTR.
IN
|-2>|
\ ^^\
y ? G.
OUT
13
7
1^9
/^3

LOW
SUCT.
<^
<6
._-
72r
No. 4
DISCH.
/92_
"!"/•.'•'
f°fZ
No. 3
DISCH.
|<^o
2.Cf~>
/$3
INTER
STAGE
93
\fjA
It,


No. 2
DISCH.
212
;?^(£
^aL
No. 1
DISCH.
Z2/5
j.^rt
7'L^
INF.
STEP
	
	 	
• 	

PYROMETER READINGS
1
Tlo
ft to
&~o
2
^Ifc
8 I/O
Zlo

1 OPERATING HOURS
PREVIOUS
; TODAY
TOTAL
8 AM OIL FILTER Af
HEMARKS:_£&1<2.
3
•BOO
£70






. ^
**7 t.^/
7 /*"-

-12
3
4
720

-770

5
7^c>
~1$O
-f£O
6
5dso
Liln
rvo

7
72.o
"*-/<")
720
8 9
&><2£> 7*2. o
*7dJ9 ~7*/O
-7CO 7lt)
10
"fcr.
7,; ^
-7/0

CRANKCASE OIL



PRESENT i)Av
PREVIOUS .
TOTAL GALS- •
I.S.C. OIL.

ft .' ^ «*.,.,•


-^-*
' •/-/'




11
W^iQ
IL/&
^7$

COMP. CYL. OIL
PRESENT /v>.
PREVIOUS -r>-~
TOTAL GALS



V
f^r /2*%,>,-7/fc/
/
7 	


12
750
74 v
7t->0
13
*7io
V] ;
73o
14
"7/o
"r'<^
7/0

BIJUR LUBRICATOR
DAY
EVE | fi,T.
MID |
TOTAL 2
r ~ j
X' i *


-------
         UNIT No.
                  ALISO CANYO.. - STATION 23

                   MAIN COMPRESSOR ENGINE LOG
                                                  DATE  *' V  V V
-
TIME
8AM
4PM
12 MID
RPM
3-=x3-
U* -

' PRESSURES
LUBE OIL
PUMP
/OQ
9*

BRNG.
£5-
i'Y

FUEL
HDR.
1$
-

-------
ro
        UNIT No
ALISO CANYO,. - STATION 23
 MAIN COMPRESSOR ENGINE LOG
DATEAUG_1?M	
-
TIME
BAM
4PM
12 MID

TIME
BAM
4PM
12 MID

TIME
BAM
4PM
12 MID
RPM

•5"5/
A3O

PRESSURES
LUBE OIL
PUMP

*2tf
an


BRNG.
•
£>¥
5"V

FUEL
HDR.

c?y.4*
r&J

MAN.

/%
11

MAN.
AIR

//, /
.375-

JKT.
WTR.

76.1?
\3(f

TURB. OIL
F.W.

'3<%
19
«jfl

O.P.

3/?
t3)? "

LOW
SUCT.




97?

INTER
STAGE

1190
/fiXO
HIGH
OISCH.

J?£?0
^^/^?

AIR
MTR.

#3
50

TEMPERATURES
TURB. WTR.
F.W.

/ 7<^
/5&
O.P.

/JLJ
XT/.


LUBE OIL
IN

y//y
/3O


OUT

/£-/
X59

JKT. WTR.
IN

/S~7
rt(.

OUT

/^^
/3"3

LOW
SUCT.

<%tj


No. 4
DISCH.

^x / ^^
^^ ' v_X
<#oo

No. 3
DISCH.

/^*7
/77

INTER
STAGE

/r>7
^

No. 2
DISCH.

P. 1C"
{??3C>
No. 1
DISCH.

2*/O
39o
•V-Vo
i

746
13o
8

"7?O
6>?0
9

7-fh
v^o
10

7^a
7OO
11

"7Jb
^^rO
12

7^C>
75"O
13

7&O
7VO
14

"7S"t>
*fo
OPERATING HOURS
PREVIOUS
TODAY
TOTAL




8 AM OIL FILTER AP
*
REMARKS: ,0/1 /
;?*!*/. ,
.
CRANKCASE OIL
PRESENT
PREVIOUS
TOTAL QALS


Of
.S.C. OIL 	

00
COMP. CYL. OIL
PRESENT pM
PREVIOUS^
TOTAL QALS^'1
(
Jk &M
\ &«i-
1 Vl frAf-S.
», -.*£-- /S»r,«^

BIJUR LUBRICATOR
DAY
EVE
MID
TOTAL

fa. Q\-
j
1 /J QTi.
t/Y* /


-------
  UNIT No.
k-L.
          ALISO CANYON- STATION 23
            MAIN COMPRESSOR ENGINE LOG
JTIME
 8AM
  4PM
                                                  DATE
         RPM
                                           PRESSURES
                  LUBE OIL
     PUMP
BRNG.
 s?C
                      FUEL
HDR.
                                    MAN.
                                     /7
                                          MAN.
                                          AIR
                                                 JKT.
                                                 WTR.
                                     TURB. OIL
F.W.
O.P.
                                                     1
                                                            LOW
                                                            SUCT.
                                                57?
INTER
STAGE
                                                1176
                                              HIGH
                                              DISCH.
AIR
MTR.
                                                                                 (O
                                                                                          to
 12 MID
                                                     37
jr«ME_
 8AM
 4J»M
12 MID
                                         TEMPERATURES
          TURB.WTR.
         F.W.
        JiL
      O.P.
              LUBE OIL
  IN
OUT
                  J3£_
                             /J'J
                                    IN
JKT. WTR.	
     OUT
                            LOW
                            SUCT.
                            _2o_
                            No. 4
                           DISCH.
                                                        ,206
                                                              No. 3
                                                              DISCH.
                                                                      INTER
                                                                      STAGE
                    No. 2
                    DISCH.
                    No. 1
                    OISCH.
               INF.
              STEP
 ^IME

 JLAM_
  4PM
 12 MID
                           PYROMETER READINGS
                                           8
                                         6
                                     -L^.._L>±:	LZL
OPERATING HOURS
PREVIOUS
TODAY
TOTAL



8 AM OIL FILTER AP	P_
CRANKCASE OIL
PRESENT °eJe
PREVIOUS fin*
TOTAL GALS

~3OM&.
JQo'Ai-i.
I.S.C. OIL .:..":. -. . .

COMP. CYL. OIL
PRESENT %?;
PREVIOUS ff'o
TOTAL GALS
-T>5~5rtZT
^* orf£ • _ *
_$•*"* O^*»*


BIJUR LUBRICATOR
DAY
EVE
MID
TOTAL
•e-
/ <^-h
4? or.
/%ors.
                                         iss* ///,:„ r^i r wL*, ^,r

-------
ro
i-»
on
                                        ALISO CANYOVT- STATION 23
                                          MAIN COMPRESSOR ENGINE LOG
                                                                                               T"TF
                                                                                DATE
J1ME
 BAM
          4PM
         12 MID
                 RPM
        230
                         LUBE OIL
               PUMP
      BRNG.
                                 FUEL
      HDR.
                                   MAN.
PRESSURES
MAN.   JKT.
AIR    WTR.
                                                         .-36.Q.
                                           TURB. OIL
                    F.W.
                     O.P.
                                                37
               LOW
              SUCT.
                                                       INTER
                                                       STAGE
                                                HIGH
                                               DISCH.
                                                            222
                                                                                            AIR
                                                                                            MTR.
          TIME
          BAM
          4PM
         12 MID
                  TURB. WTR.
         F.W.
O.P.
               Hto
                        LUBE OIL
IN
                             OUT
                  TEMPERATURES
               JKT. WTR.      LOW
IN
                             ^L.-^—^'J
OUT
                          SUCT.
 No. 4
DISCH.
                     No. 3
                    DISCH.
                                                       INTER
                                                       STAGE
                                                                              No. 2
                                                                              DISCH.
                                                              030
                                                                                     No. 1
                                                                                    DISCH.
                                                             235-
                                                       INF.
                                                       STEP
          TIME
          BAM
          4PM
         12 MID
PYROMETER READINGS
    6     7   T  8
                                       koo_2$o
                                                                   10
                                                       JO'I
                                           IS'O \130  \~1/0  \~7gO
                                                         11
                                                        12
                                                                                     13
                                                                                            14
OPERATING HOURS
PREVIOUS
TODAY
TOTAL



                                       CRANKCASE OIL
                                      PRESENT
                             PREVIOUS K|&v
                                    TOTAL GALS
COMP. CYL
PRESENT^
PREVIOUS^, .„._,.
TOTAL QALS
OIL

^T, •;—-
f? V:--
8 AM OIL FILTER AP _
REMARKS;.^?
                                 I.S.C. Oil ______
                                                                                       BIJUR LUBRICATOR
                                                                                        DAY
                                                                                        EVE
                                                                                MID
                                                                                        TOTAL

-------
r NO._/T_:
                                       ALISO CANYO,. - STATION 23
                                         MAIN COMPRESSOR ENGINE LOG
                                                                               DATE

TIME
SAM
4PM
12 MID
RPM
-01
1

PRESSURES
LUBE OIL
PUMP
)QO


BRNG.
*^


FUEL
HDR.
2*}


MAN.
/?


MAN.
AIR
Ll L


JKT.
WTR.
3S.f


TURB. OIL
F.W.
3*


O.P.
?*


LOW
SUCT.
ZIL


INTER
STAGE
/no


HIGH
DISCH.
2927



AIR
MTR.
rc»



TIME
SAM
4PM
12 MID
TEMPERATURES
TURB.WTR.
F.W.
IS*.


O.P.
y38


LUBE OIL
IN
//fr


OUT
ft-?


JKT. WTR.
IN
1^


OUT
/73


LOW
SUCT.
77


No. 4
DISCH.
y?0


No. 3
DISCH.
Jt7


INTER
STAGE
7?


No. 2
DISCH.
Z/7


No. 1
DISCH.
-/£<:


INF.
STEP
	
• 	
	
ro

TIME
SAM
4PM
12 MID
PYROMETER READINGS
1
&S3

•
2
£?<=>


3
•%t>0


4
73o


5
770


6
r/o


i
C.7&


8
C.S&


9
7?0


10
7/0


11
7Oe3


12
yf/>


13
-?.'//)


14
7OO


OPERATING HOURS
PREVIOUS
TODAY
TOTAL



CRANKCASE OIL
PRESENT ^
,PREVIOUSm|n.
TOTAL GALS



COMP.CYL. OIL
PRESENT ^J
PREVIOUSm;n.
TOTAL GALS
~3
-------
                                  SECTION 3



                            SAMPLING DATA SHEETS








3.1  PRELIMINARY STACK MEASUREMENTS



3.2  OPERATING DATA TABLES FOR SASS



3.3  OPERATING DATA TABLES FOR HCN SAMPLING TRAIN



3.4  OPERATING DATA TABLES FOR NH3 SAMPLING TRAIN



3.5  OPERATING DATA TABLE FOR YOST
                                     3-1

-------
3.1  PRELIMINARY STACK MEASUREMENTS
                                     3-2

-------
                           PRELIMINARY VELOCITY TRAVERSE
PLANT  ALISO   dflW
DATE   AufrJ  ! (QP V
LOCATION  PRUT (»
STACK I.D.     l^1'	
BAROMETRIC PRESSURE, in. HI.
STACK GAUGE PRESSURE, in. H;n "
                               - S C fcr
                                                       SCHEMATIC OF TRAVERSE POINT LAYOUT
   TRAVERSE
     POINT
    NUMBER
     Id
      n
      ISL
     \d
      1
   AVERAGE

EPA (Durt 233
   472
                VELOCITY
                  HEAD
               dp,), in.HjO
                     .n
                    .  05-
   STACK
TEMPERATURE
  (Ts). *F
                                 tJtt)
                                            •Un
TRAVERSE
POINT
NUMBER
























AVERAGE
vELOcrrr
HEAD
bps). in.HjO

























STACK
TEMPERATURE

























                                            3-3

-------
Plant
    ISOKINETIC SAMPLING WORKSHEET
SC6-	      Peformed by.
Sample Location	
Test No./Type	(_
                       K  =  782.687  (Cp)2  (1-BWO)2 Ps Md
                                      M
  where:   K = Constant of fixed  and  assumed  parameters  (dimensionless)
Pitot coefficient (dimensionless)
Water vapor in the gas stream
(proportion by volume)
Absolute stack gas pressure (in. Hg)
Molecular weight, stack gas dry
(Ib/lb-mole)
Orifice coefficient (dimensionless)
Molecular weight, stack gas wet
(Ib/lb-mole) Md(l-Bwo) + 18(BWO)
Abolute meter pressure (in. Hg)
782.687 ( 	 )2 (1- 	 )2 ( 	 ) ( 	 )
( 	 )2 ( 	 ) ( 	 )
CP
Bwo
*fr
Md
K0
oL
Ms
Pm
K
o#{
&13-
-,6
CCh 5"
Oz II
A)a «4
3.5S^>
/,O3
-------
                       ISOKINETIC NOZZLE CALCULATION
                                    AND
                         SAMPLING RATE CALCULATION
P1 ant

Date
Performed by   feLU-ftM(XV\VV
Sample Location	

Test No./Type	|_
                             d
  where:  Nj = Nozzle diameter (inches)
Average pressure differential across the
.orifice meter (in. HgO)
Temperature stack gas, average (°F)
Temperature of gas meter, average (°F)
Stack gas velocity pressure (in ^0)
/ ( 	 ) ( 	 + 460) \-25
V( ) ( + 460) ( )/

AH
TS
Tm
AP
Nd


/.«
7^0
no
1.0 3
crcTO
,5o-k

                          AH = K (Nd)  J2 (AP)


       where:   AH - Pressure  differential  across  the orifice  meter (in H20)
Nozzle diameter
Temperature of
Temperature of
, actual (inches)
gas meter (°F)
stack gas (°F)
Stack gas velocity pressure (In HgO)
(._. L
Magic number
,4 ( + 460) ( }\
	 ' ( 	 + 466) l 	 >)
	 ( )4
Nd
Tm
TS
AP
AH
K(Nd)<
,«r




^.3«6
                                   3-5

-------
                          PRELIMINARY VELOCITY TRAVERSE
 PLANT.
 DATE_
                     VDNJ
STACK U)._l2_	
BAROMETRIC PRESSURE, in. H(
STACK GAUGE PRESSURE, in.
                             an
                                                     SCHEMATIC OF TRAVERSE POINT LAYOUT
   TRAVERSE
     POINT
    NUMBER
      1
     z
     /o
     IA
    /M
      av
   AVERAGE
EPA (Out) 233
   472
VELOCITY
  HEAD
                  I.5O
                  /.V5
                   A/7)
    /. /o
   STACK
TEMPERATURE
  (T,). T
               3LI
TRAVERSE
POINT
NUMBER
























AVERAGE
VELOCITY
HEAD
<&ps).in.H20

























STACK
TEMPERATURE

























                                                                FomAM
                                          3-6

-------
                       ISOKINETIC SAMPLING WORKSHEET
Plant   AlUl^Q     *bC&	'_      Reformed by_
Date
            [ al
Sample Location
Test No./Type    (
                       K   782.687  (Cp)2  (1-BWO)2 Ps Md
                                   Ko2 Ms
  where:  K = Constant of fixed and assumed parameters  (dimensionless)
Pitot coefficient (dimensionless)
Water vapor in the gas stream
(proportion by volume)
Absolute stack gas pressure (in. Hg)
Molecular weight, stack gas dry
(Ib/lb-mole)
Orifice coefficient (dimensionless)
Molecular weight, stack gas wet
(Ib/lb-mole) Md(l-BWQ) + 18(BWQ)
Abolute meter pressure (in. Hg)
782.687 ( 	 )2 (1- 	 )2 ( 	 ) ( 	 )
( 	 )2 ( 	 ) ( 	 )
CP
BWO
«^-c
«d
*
Ms
Pm
K
•*<
^/x
*4
cGx -S-
Ox-ll
Wa, ^
S-S37
/.ntfe

ff&S'
31.3^3
                                    3-7

-------
                       ISQKINETIC NOZZLE CALCULATION
                                    AND
                         SAMPLING RATE CALCULATION
PI ant
                   SfA-
Pate   ft/3
Performed bv
Sample Location^
Test No./Type   I
  where:  NJ
Maaic number ( )4
Nd
Tn
TS
AP
AH
K(Nd)4
,w





-------
3.2  OPERATING DATA TABLES FOR SASS
                                      3-9

-------
CO
 I
                                                                                FIELD  DATA
                                                                                                                                  Page  j    of _3
                       Flint.
                       Data
                                             6C<5
                       Staple Location ^

                       Sample Type     5f\f£>
                       Run Number
Implnger Volumes
Initial     Final
         /:
                                                      Met Cain
                   Probe Length and Type
                   Motile Site I 1.0.  0
                                                                                           _aL
i
                       Operator 	
                       Ambient Temperature   v ^
                       Barometric Pressure _____
                       Static Pressure,  »HjO) 	
                       Filter Number!s)      A [
                   PI tot Coefficient t I.D.

                   Assumed Moisture    _
                   Molecular Height, Dry,
                   Heter Box Number _ 'BI

                   Meter Coefficient,
                   a Factor   A QJ6
                       Lttk Check:  Initial at
                                   Flnit at
                       PI tot Leak Check:	V
               Hg. /OI5IFH
               Ha. Q3C CfM
                                                                                              .%ft
SASS Condensate

Total VoluM
                         Traverse
                          Point
                          HueMr
                                        dock T1«e
       1 14-hr)
         Clock
                                  Swpllna
                                  Tlae, Bin
                  6as Meter
                   Reading
                                                      9/0. /O
                                Velocity
                                 Head
                                 ltf<).
                                in. fljo
                                                                     /.I
                                /.a
                                                                    7.2
       Orifice Presiure
        Differential
        (AHl. In.  H20
       Desired
                                                                             /.so
                                         /.30
                                                                             MS
Actual
                                                                                                           Temperature *F
       Stack
                       7^7
                                                                                             731
              Probe
Ivplnger
                                                                        60
Organic
Module
                                                    335%
                                                                                6/
                                                                                                                           Oven
                                     331^
                                                                                                                           33*
                                            Gas
                                           Heter
                                                                                                                                In
                                                             €6

                                                                                                                                    Out
                                                                                                10
 Pu*p
Vacuui
In. Hg
                                                    /o
                                                                   /=»-
/a

-------
                                                                      Page  Jj^  of  3
             Orifice Pressure
               Differential
              (&H). In.  H20
Run No. _

CoMents:
pate
Suple Location

-------
                                                                                                                                          Page  -^   of 3
U)

»-*
ro
                                                                                 Orifice Pressure
                                                                                   Differential
                                                                                  UH), In. HjO
                        Run Ho.

                        COMMfltS:
                                                                                                                                                  Fan* 434 3/84

-------
        ISOKINETIC PERFORMANCE  WORKSHEET & PARTICIPATE CALCULATIONS
Plant  SC6-  -4i'fa  GMVaJ         Performed by _
          &-  *-
Date
Sample Location
Test No. /Type
                       JTJc£r
Barometric Pressure (in. Hg)
Meter volume (std),
»•« /M/",, • T&\
vu/\V4H)/
/(SBA/to.^
1 '" yi£!4)yy_L2i) + 460 1
Volume of liquid collected (grams)
Volume of liquid at standard condition (scf)
Vlc x 0.04707
Stack gas proportion of water vapor
Vw Std . U*fl
vw std * vm std <«U + ^S^
Molecular weight, stack gas dry
(Ib/lb-mole)
(% C02x 0.44) + (% 02x 0.32) * (X N2+ X CO x 0.28)
(£.5 x 0.44) + (/{.Z x 0.32) * («*.»+4a*«ttx 0.28)

Molecular weight, stack gas wet
(Ib/lb-mole)
Md(l-BWQ) + 18(8^,). (2|3)(1-Afi2) + 1BWtt )
Absolute stack pressure (in. Hg) ,
pstack (in' H20) ,?«r (-2-}
p t 5l...._ ,..^. (JuS) + ._
pb 13.6 * l^iii; * 13.6
pb
Vm std
Vic
vwstd
Bwo
Md
Ms
Ps
j&.s-
fO/.£
J1**f
//
-------
Temperature stack gas, average (°F)
Stack velocity (fps) /— — — .......
/T.avg + 460
85 49 (C ) (v*2P ) ! n '«r
v s s
'•'T 1(7*1 ) + 460
85 49 (&£^]tfl -x* ) 1 — —.. .
~~^ v (^'"'W ("R8*)
Total sample time (minutes)
Nozzle diameter, actual (inches)
Percent isokinetic (*)
17.33 (T$ + 460) (Vw std + Vm std)
0 Vs Ps Md2
17.33 (J5/ + 460) ((//Ki) + $<£})
(_3oo_){J2L_)(^21)(^i«_)
Area of stack (ft2) »» 3.1416
»r2 H- 144 , * ( ^—144
Stack gas volume at standard conditions (dscfm)
60 (1 - B )Vs A / 528 \ / Ps \
MO avg ., i T ^ 46fl i 1 29 92 )
Vs / \ /
\^SL_*460/ \IZ9.9Z)/
Particulate matter concentration, dry (gr/dscf )
1C A^*) *«« 1 9^ flfflS I ICJI^ll I
15.432 piy ', 15.432 * '
vmstd I 	 )
Emission rate of particulate matter (Ib/hr)
0.00857 (Q ) C. , 0.00857 ( )( )
S(std)
TS


Vs(avg)


9
Nd

tl

•s

<>

cs
S(std)
ED
P
7s i


102.


3 oo
A/*

W.7

1.7?

/





3-14

-------
CO
 i
Flant

Oate
                                       S&fr
                           3/6/6*1
                    Staple Location

                    Saaple Type

                    Run Hunter

                    Operator
                   FIELD  DATA

         Implnger Volumes
         Initial    Final     Met Cain
                  ts&      .E>
         .,	   «ngT     -JS.Q
         ^55"  .535"     "g^o
                                                                                                                        Page  \   of  6
                                Probe Length and Type

                                Mozzle Size I I.D.
                                                                            Pilot Coefficient 1 I.D.

                                                                            AssuMd Moisture
Ambient Temperature    -«-

Barometric Pressure 	
                    SUtU Pressure, (ibOl  -Q/5"

                    Filter Humberts)
                                Molecular Weight, Dry. (Hj)

                                Meter Box Number _

                                Meter Coefficient

                                a Factor
                                                                                                                  3-
                                                     SUtci Gel
                    Lcik Check:   Initial
                                Flntl

                    Fltot Leak Check:
                 1 at (2  • H9.  .65*1
                 •t   T^T* m./ctfSi
CFH
CFN
SASS Condensate


Total Volume
                      Traverse
                       Folnt
                       NwOier
                 Clock TlM

                   (Z4-hr»
                     Clock
                                                 Gas Miter
                                                  Reading
                                                 1VB). ft>
                                                  313-51
                                                 33S./JI
                                          Velocity
                                           Head
                                           (4FR).
                                          In. 830
                                                               -
                                                              '/.s
                                                               /•H
               Orifice Pressure
                 Differential
                (&H), In. HjO
                                                                      Desired
                                                                       (-3
                                                                       /•60
                                                   /.SS"
JJ21
                                                                       A6S-
                        Actual
                                                                                                   Teaperature *F
                                                                                     Stack
                               JO
                                                                                           Frobe
                                                                       55?
                                                                       653
                                                                       65^
                                                                        on
                                 taplnger
                                                                               67
                                   Organic
                                   Module
                                                    7-2
                                          76
                                                                                                                 Oven
                                                          ,573
                                                                                             36
                                                                                                    Gas
                                                                                                   Meter
                                                                                                                      In
                                                                                                                         Out
/o£95-
         Fu*p
        Vacuum
        In. Kg
                                                                        lO
                                                         K>
                                                              /o
                                                                                                                               l\
                                                                        II
                                                                             rat
                     Cements:

-------
                                                                                                                                      Page  3.   of 3
CO

i-«
en
                                                                              Orifice Pressure
                                                                                Different111
                                                                               (AH). In. H;0
                       Coenents:
                                                                                                                                             Fomi434  3M4

-------
                                                                                                                                        Page   S of  3
 I
!-•
*«4
                                                                               Orifice Pressure
                                                                                 Differential
                                                                                    .  In. H20
                        Dun Ho.   \   SAfe€>
                        Cements:
                                                                                                                                               Fonn43
-------
        ISOKINET1C  PERFORMANCE WORKSHEET & PARTICULATE  CALCULATIONS
Plant  SCG-  - /kuo ^HytoJ           Performed  by _
Date      £-3  -84 ____
Sample Location  f
Test No. /Type    s& SS
Barometric Pressure (in. Hg)
Meter volume (std),
17-6a\02>2)yyj2Sj
1)A>*^
°i\
+ 4^6 /
Volume of liquid collected (grams)
Volume of liquid at standard
VI c x 0.04707
condition (scf)
Stack gas proportion of water vapor
ui c*-H m e*rf \ // / / \E& 7 i
If 3 LU III 3 t»U ^^^^^^ ^^^^^^
Molecular weight, stack gas
(Ib/lb-mole)
(X C02x 0.44) * (X 02x 0.32)
(£.S x 0.44) + (/^.x 0.32)
Molecular weight, stack gas
(Ib/lb-mole)
Mdd-B,.,,.) + 18(8,1, (g?.3)(
wo wo •
Absolute stack pressure (in.
Pstack (1n« H20)
b 13.6 '
dry
+ (X N2+ X CO x 0.28)
+ (8i.1+ 0.0£* 0.28)
wet
~\ -0.il ) + 18(P»/i.)
Hg)
pb
vm std
Vic
vw std
8wo
Md
Ms
Ps
**.S
«
//fi
in
M
*
M
J6.S"
                                                                 Fon»440 3/M
                                 3-18

-------
Temperature stack gas, average (°F)
Stack velocity (fps) 	
/T.avg + 460
85 49 (C ) t/AP ) I-~T, —
V s s
l(fel) + 460
85 49 (O 8"/\lJ~ t ,j \ 1 ~~~~
* »j (J&.S"} Ve/.l )
Total sample time (minutes)
Nozzle diameter, actual (inches)
Percent isokinetic (X)
17.33 (Ts + 460)(VW std + Vm std)
0 Vs Ps Nd2
17.33 (fa + 460) ((fft) + {.BS7_\}
( 32o )( lot. )( ie.r )( V,i* )
Area of stack (ft2) *= 3.1416
Stack gas volume at standard conditions (dscfm)
60 (1 - B^JVS...- A. / 528 \ / Ps \
9 ('• "• * m] (»•«)
60 (1 -0.il )(t*l )(!.??}/ 528 \ /^M
\
Particulate matter concentration, dry (gr/dscf )
Vmrtd ( - - }

Emission rate of particulate matter (Ib/hr)
0.00857 (0.) C. . 0.00857 ( )( )
J J(std)
Ts


Vs(avg)


9
Nd

XI

AS

«•

cs
S(std)

£

^J


/^


3.o
aft?

S3

f-17

#*•






                               Fonn44oa
3-19

-------
3.3  OPERATING DATA TABLES FOR HCN SAMPLING TRAIN
                                     3-20

-------
                                                                                    FIELD  DATA
Plant

Date
                                                                         Inplnger Volumes

                                                                         Initial     Final
                                       '1/KJlTb-
Stmple Location

Swple Type	

Run Number.	t

Operator __

tablent Temperature,

BaroMtrlc Pressure	
Static Pressure. (HjO)

Filter Hurt«r(s|	
                        Leak  Check:  Initial  at
                                    Final  at

                        PI tot Uak Check:	
                                                   O/l/-
           Hi,
           Hi.
                                                                                              Net Cain
                                                                                   Silica Gel
                                        CFM
SASS Condensate


Total Volum
                                                                    Probe Length and Type

                                                                    Nozzle Size • 1.0.

                                                                    Pltot Coefficient i 1.0.

                                                                    Asiuaed Moisture
                                                                                                                                          Page   I    of    I
                                                                    Molecular Weight. Dry. (Mj)

                                                                    Heter Box Nuaber

                                                                    Heter Coefficient

                                                                    a Factor

                                                                    K •
                                                                                                                          (T?)
to
 I
ro
                          Travtrte
                           Point
Clock TlM

   U4-hr)
     Mock
              Gat Iteter
               Reading
                                                                .tAl
                             Velocity
                               Head
                              
-------
                      Plant
                      Pit*
                                         /U/.Sfl
                      Saeyle Location
                      Sample Type __
                      Run Number 	
                      Operator ___
                                                I1AJJT
Ambient Temperature
BaroMtrlc Pressure
Static Pressure.
Filter Nunbor(t)
                                       FIELD DATA
                             laplnger ¥oli»«s
                             Initial    Final    Hat Cain
                              (trn
                                                                             Silica Gel

Leak Check: Initial at Q ' Hg. it
Final at rT* Hg. j<
Pilot Leak Check:
30tCFH
2&CFM
MSS Condensate
Total VoluM
                                                                                                                               Page   /  of	/
                                                                               Probe Lmgth and Type
                                                                                      Site I I.D.
                                                                               Pilot Coefficient a 1.0.
                                                                                      Naliure
                                                              Molecular Height. Dry, (Hd>
                                                              Heter Box Itaber     n
                                                              Meter Coefficient
                                                              • Factor  .
                                                              K •	
                                                                                                           C,
                                                                          /Tm\
                                                                          IT?)
                                                                                                                        »« •	
                                                                                                                      (PI
to
ro
ro
                        Traverse
                         Point
                         Number
Clock TIM
   (M-hr)
    Clock
             Cat Meter
                           Velocity
                            Head
                           llffe
                                                    Orifice Pressure
                                                      Differential
                                                     (AH). In. H20
                                                    Desired   Actual
                                                                            Cti
                                                                                                        Teaperature *F
                                                                    Stack
Probe
                                                                                 baplnger
Organic
Module
                                                                                                                       Oven
                              Gas
                             Meter
                            In
                                                                                                                                Out
                                                                                                                                03
                                                                                                                             qo
                                                                                                                         _ea
                                                                                         Q)
                                                                                          96
 Pueip
Vac wit
In.  Hg
                       Coaaents:
                                                                                                                                        Fem4ai an*

-------
PUnt
Date
                                    ON'
       Location  AiJT?
Sample Type.
Run Nu«ber _
Operator 	
tablent Temperature __
Barometric Pressure 	
Static Pressure. (H20)
Filter NMber(s)	
                                                 -le
Leak Check:  Initial
            Final
Pltot Leak Check:
                                        l it   13' Hg.
                                        «t     lp* Hg.
                                                                                FIELD DATA
                                               t«p
-------
Date     fltlrt 3,>q?H
    .  .   .. »   f\ ivrt if
Staple Location

Sample Type

Hun MMber.

Operator _
                                               - U
                       Aablent Temperature  ..
                       laroMtrlc Pressure __
                       Static Pressure, (HfOI
                       Filter Humberts)	
Leak Check:  Initial at  11  ' Hg,  .OlbCfM
            final at  "^ Hg,    ~ CFM
PI tot Leak Check:	
                                                                                FIELD  DATA


                                                                             VolUMS
Initial     Final     Met Gain

           177     	

           101     	
                                                        Slllce Gel
                                                                     SASS CondtnttU


                                                                     Tottl VoluM
                                                                                                                                 Page  \   of  \
                                                                                                       Probe Length tnd Type

                                                                                                       HozzU Stz* I 1.0.
           Pltot Coefficient I 1.0.

           Assueed Moisture     	

           Molecular Height, Dry. IK,
           Meter Box Nuaber      Q

           Meter Coefficient 	
           • Factor	
                                                                                                                         IP)
CO

ro
                         Tr«v«rt«
                         Point
                             U:
                                        Clock TtM

                                          CM-hr)
                                            Clock
                              Gts Heter
                                                      5*1.660
                                                            59 /
                                            Velocity
                                              He«d
                                             (tf.l.
                                            In. Bid
      Orifice Pressure
        Olfferentlel
       (AH). In. HjO
                                                                            Desired
                                                                              •If
                Actual
                                                                                      _ti£
                                                                                    Tcapertture *F
suck
Probe
taplnger
Orgwilc
MoSule
                                                                                                                          Oven
                                     fet
                                    Niter
In
                                                                                                                               ft
Out
                                                                                                                                   i
Vtcuuei
In. Hg
                                                 901634
                                                                                                                                         IP
                                                                                                                  to
                                                                                                                   10
                                                                                                                   /if
                                                                                                                  If
fa
                                                                                                                                           fora 461  3/04

-------
3.4  OPERATING DATA TABLES FOR NH3 SAMPLING TRAIN
                                      3-25

-------
                                       PMSQ
0«te   fl,i)& t
Staple Location

Staple Type
                                  I
                     Operetor
       Teapereture ,
Beroaetrlc Pressure __
SUtlc Pressure, (NjO)
Filter NuMborU)	
                         ChKkt  InltUI
                                riMl i
                     pitot Utk Clwckt
                                            -ra
                            . x^lcfM
                          Hi. .(*=£CfM
                                                                           FIELD DATA
                                                                 Imptngtr Volum

                                                                 InltUI
                                                    Mtt toln
                                                                         $11 let GtV,
                                  SASS CondMMU      _

                                  ToUl VoluN          30-0
                                                                                                                                I  of    }
                                                                            Probf Length «nd Type

                                                                            NOHU Size I I.D.
                                                                                                 Pilot CotfrtclMt » 1.0.

                                                                                                 ASSUMd HDlltUM
                                                                  HalKuUr *loht. Dry.  (Ntfl __

                                                                  Httor Box Nuri»r   /\fjft~

                                                                  H*t«r CMfflclMt	

                                                                  a Ftctor                 _

                                                                  K •	
CO

ro
at
                       Trtvertt
                       Point
SwplUa
TIM, •!•
                         DtS:
                  6» Miter
                          Wf.
                                                              Velocity
                                                                HMd
                                                  Or Ulce Pressure
                                                    OlfferentUl
                                                   UN), I*. «20
                                                                       Desired
                                                                          ,16
                                                Actuel
                                                                  Stick
                                                                        Probe
taplnger
Orgtnlc
Nodule
                                                                                                                  Oven
                                                                                                    (Ul
                                                                                                   Meter
                                                                                         In
Out
                                                                                                                           $3
                                                                                                                         ^
VUUUB
1*. HI
                                                                                                                                8:
                                                                                                                                1?
                                                                 901593
                                                                                                                                   ronxei VM

-------
CO
ro
                                                         FIELD DATA
                                                                                             Page /  of  /
Tint 5C.& f\U^O OfVMlfOIV)
late kliC 3 , WR-*-!
iample Local
Sample Type
lun Number
Ion "'€ iN t f-T — (t
fvJTJ-a''
fl ~/KM.?T X/H/*
Operator Kfr£KO<; ' "
Implnger Volumes
Initial Flna
iftf. ]aa
mn jef
	 Q. _A
Probe Length and Type
[ Met Cain
•


tablent Temperature %f
Barometric Pressure ^^-gD
Static Pressure. (H?0l
^ Silica
Gel
Noizle Size I I.D.
Pltot Coefficient 1
Assuwd Moisture

1.0.
Molecular Height, Dry, |H
Heter Box Number '£&$&


i)
•*- rf*£s/tl, /)£*
Heter Coefficient
a Factor

K •
Filter Number! s) fj.^l.^ kSV,O MNd»< • »« )< •

Leak Check:
Pltot Leak
Traverse
Point
Number
•^












Initial at lO * Ha. .C&ICFM SASS Condensate '
Final at tT^1 Hg. .flcTj CFN
Check: Total Volume

N. Clock Time
NV" (24-hr)
N< Clock
Sampling >v
Time, mln \
^-4^
^"^-— ^
^lo" — ---^
1?^~*-— - ~_
3(5 — -~-^__
J% — --— ^
^o^-— ~~^
-^^_
~-^~-^^_
^-— ^_

Gas Heter
Heading
(«.>. ft'
wtsr».5w
•^ji j^
•D,^ .sn
5l')3V.
6/% .y&c
•&D.352
5d2.0fd\


A/'/9S
Velocity
Head
(APt).
U. RjO





•



Orifice (
01 f fen
(«H). U
Desired
.15"
,75
^7/r
XI •*
i7^
;7^





ressure
ntlal
. H20
Actual
n*>
sri
tf$
,14
tf
rt


(?^><

H • (t(Ndl4 (ff)
P)


Temperature *F
Stack









Probe









Imptnger









Organic
Module










Oven









Cas
Heter
In

ft
17
%
Oj(e
Cf?


?
Out

9?
95
ft
%'
9r^


7
Pump
Vacuum
ft. H)
^
^
5
^
JO
•IQ



fSf









                CoaBcnts:
                                                               ^01595

-------
Plant 5CC,
Data    (\J
                                      &L\=>0
Sanpla Location
Saipla Typa	
Run Munbar	
Operator
Atblant Teaperetura,
laroMtrlc Prauurt,	
Static Prauurt, (H{0)
FUtar NMfcarls)	
Laak Ckacki   Initial at
            Final at
Pttot Laak Chaek: 	
                                                =U
-US'  H
•  nj«  (rl
                                                          O*
                                                          CFH
                                                                              FIELD DATA
                                              iKtlnacr Voluaet
                                              initial    Final
                                                                      ifl
                                                                             Silica Gal
                                              SASS Condmtito

                                              Tout VoliM
                                                                                                                               Page   1   of	[
                                                                                                     Probe length and Typa
                                                                                                     NQizta SlM I 1.0.
                                                                               Pi tot Coefficient I 1.0.
                                                                               AtiuMd Itolstura
                                                                               Holeciilar Uatgnt. Dry. (Hd>
                                                                               Hatar Box Nwfear   D^U
                                                                               Meter Coefficient 	
                                                                               a Factor ___________
                                                                               K •	
                                                                               KIN.)4
                                                                                                                  R I
CO
ro
oo
                                                                 Velocity
                                                                   Haad
                                                    OrtfUi Prasturo
                                                      Oirr«rontfi1
                                                     |JM), In. «20
                                                                          toll red
                                                             Actual
                                                                    Suck
                                                 Probi
Orgtutc
NoduU
                                                                                                                       Ovcn
                                                                                                        fits
                                                                                                       Mettr
                                                                                                       In
Out
                                                                                                                             J?i
VKUH
U. Ht
nr
                                                                                                                                       II
                                                                                                                                       I
                                                                                                                                       II
                       CoMentt:
                                                                                               901594
                                                                                                                  FamMI 3/M

-------
                       Plant

                       Data
                              SCfer
      Location frJTLZf  -/.

Sample Type    WK	
Run Number  _ A- DUTLtT

Operator	R,
                        tabtant Temperature  $

                        BiroMtrtc Prtnurt

                        SUtle Pressure. (HjO)

                        Filter MuaberU)
Leak Check!  Initial at  &  ' Hg.   £\CFH
            Final  at    \£~* Hg.   jfi^CFM
PItot Leak Check:
                                                                                  FIELD  DATA
                                                luptnger Voluaei
                                                Initial     Final
                                                no
                                                 icrp     tO?
                                                         Silica Gel
                                                                       5.^f
                                                                        SASS Condentate


                                                                        Total VoluM
                                                                                                                                      Page    /   of   /
                                                                                   Probe Length and Type

                                                                                   Howie Size I 1.0.
                                                                                                           Pltot Coefficient I  I.D.

                                                                                                           Asswed Moisture     	
                                                                                   Molecular Height. Dry. (Mjl

                                                                                   Meter Box Muter

                                                                                   Meter Coefficient

                                                                                   a Factor 	

                                                                                   K •
                                                                                    K(Ndl« • _


                                                                                    AH • K(Md)*
  x (

 (W
                                                                                                                            (PI
CO
 I
ro
ID
                          Traverse
                           Point
                           NiMber
                            7
                               Gas Meter
                                 Reading
                               (V.). ft>
                                              Velocity
                                                Head
                                               (AM.
                                              In.  fl^O
Orifice Pressure
  Differential
 (AH). In. HjO
Desired   Actual
                                                                                »

                                                                                                              Temperature *F
                                                                                               Stack
                                                                                                      Probe
                                                                                     laiplnger
Organic
Module
                                                                                                                              Oven
                Gas
               Meter
                                                                                                                                   In
                                                                                                                                     ?

                                                                                                                                       Out
                                                              Pu-p
                                                             Vicuua
                                                             1*. Hg
                                                                                                                      10
                                                                                                                       /o
                                                                                                                                              /o
                                                                                                                       11
                                                                                                                                             JL
                         ConenU:
                                                                                                                                               FonB46l

-------
3.5  OPERATING DATA TABLE FOR VOST
                                     3-30

-------
CO
I
CO
VoUtlll Orgtnlc Staling Supllng Inln (VOSI) Diti Slwit
Hut £C6l -fan* GJ/»V"»«-
.... f- > -rf
Swplt Locittm
Run Ma.
^>>«/ >f-6. aun.tr -srHie.
/
Ati 5 Amftts "TWJZ** Jvir
Int
Sit
A
1
C
0
E
r
Saury
Trip
14).
^
/(>/)
7
f0/4
f
^






X
Clock TIM
24 Hour
"""/Mr
"•"AJ/*
St«rt:
X
K"!x
"mVJ¥/
s""//^/
Slirti
stopt
inrti
ittf:
itirt:
Jiop:
X
tur
.jy/ x- // 7/r TMp*r? ft/74 ^^ fO/lG ;»//*• UtOWtM- Stttlng -&• 4JL ^ ^ 40 V3 »«» VMim (In. Ht) SL. *- ^ /^ /->- & m./n fHutfl/tj Frtttun (In. H nvtrttor* Cf) ,) .~J*J' /0O le«k »•)• LTN it Viciu «..Jc/»^i(W /f " H V ^- ' „ s O.e>2Sl/>sl @ /7 *Ak X CUMHtl ^U./Wft •«- AII r i. r ^a/tf B/rf«»<. Art ii-vo iu. noU b ^xC Noli., «j e^ Al e«mU«.»<.. *V k.«». ^'- j .»' 0^ chU*-rM «..h^< o. t^den^t, rTa_. y «u^-0. -U*»,L OUAC..4 ^j 4,^ ^ ^y.^v.t^ ^.ay/, f 90162G 901628 901630 901632 901627 901629 901631
-------
                                  SECTION 4

                       ANALYTICAL LABORATORY RESULTS



4.1  TOTAL CHROMATOGRAPHABLE ORGANICS (TCO), GRAVIMETRIC ORGANICS (GRAY),
     GAS CHROMATOGRAPHY/MASS SPECTROMETRY (GC/MS), AND INFRARED (IR) SPECTRA
     OF TOTAL SASS SAMPLE EXTRACTS

4.2  GAS CHROMATOGRAPHY/MASS SPECTROMETRY (GC/MS) OF VOST TRAPS

4.3  AMMONIA, CYANIDE, AND N20 ANALYSES
                                     4-1

-------
4.1  TOTAL CHROMATOGRAPHABLE OR6ANICS (TCO), GRAVIMETRIC ORGANICS (GRAV), GAS
     CHROMATOGRAPHY/MASS SPECTROMETRY (GC/MS), AND INFRARED (IR) SPECTRA OF
     TOTAL SASS SAMPLE EXTRACTS
                                     4-2

-------
     ACUREX
     Corporation
                                                          Energy & Environmental Division


Acurex/CEU                                                October 9, 1984
MS 2-2260                                                 Acurex IDI: 8408-032
                                                          Client POI: 307736.92
                                                          Page  1 of 4

Attention:  Larry Waterland

Sample:     Aliso Canyon, 1 SASS Train;
            Received 8/17/84


The above samples were analyzed by Level 1 protocol.  The XAD and OHC extracts
were combined per your instruction.  Organic extracts were also analyzed for
the semivolatile priority pollutants by gas chromatography/mass spectrometry
employing a J&W SE-54 30 meter capillary column.  The column was held at 30"C
for 2 minutes, then ramped at 10*C per minute to 270*C.  In addition to the
priority pollutants, benzo(c)phenanthrene, dibenzo(c,g)carbazole,
7,12-dimethylbenzo(a)anthracene, 3-methylcholanthrene, and perylene were sought
employing the computerized library search and manual interpretation.  The
assignment and quantitation of these organics is tentative since analytical
standards of these compounds were not available for analysis.
Benzo(c)phenanthrene, dibenzo(c,g)carbazole, 7-12-dimethy1benzo(a)anthracene,
3-methylcholanthrene and perylene were not detected in any of the samples at
levels above 100 vg per train.

After extraction of the XAD field blank, the same resin was spiked with
400 vg each of dodecane, naphthalene, phenanthrene, and pyrene, 10 mg of
bis(2-ethylhexyl)phthalate and 40 mg of hexadecane.  The samples were then
analyzed for TCO, GRAV, and PAH.  Results are presented in Tables 1 through 3.
Chromatograms and spectra are attached.
Submitted by:
                       1                       Viorica Lopez-Avila, Ph.D.
                      Inorganic Chemistry      Technical Director
GN/VLA/atS

Attachments
       555 ClytMAvomit.P.a Box 7555. Mountain Vlmr.CA 94039 (415)964-3200 Telex: 34-6391  TWX: 910-7798593
                                     4-3

-------
                                                                    Acurex/CEU
                                                                    8408-032
                                                                    Page 2 of 4
                         Table 1.  TCO and BRAV Results
Sample
XAD-Inlet
XAD-Outlet
XAD-Blank
Separatory Extraction Blank
XAO-Spike level
XAD-Sp1ke recovery
 TCO
  44    rag/train
21. 24* nig/train
  <0.1  rag/train
   0.3  rag/train
  41    ing
  71X
GRAV
 83  ing/train
 16  mg/train
 <2  mg/tra1n
 <2  mg/tra1n
 51  rag
 76X
  Duplicate Injection
                                   4-4

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                                                                    Acurex/CEU
                                                                    8408-032
                                                                    Page 3 of 4
                       Table 2.   EC/MS Results,  vg/train

Analyte                        XAD-Inlet    XAD-Outlet*    Spiked XAD.  Recovery
Naphthalene                       220         10.  10              782
2-N1trophenol                      140        <10, <10
Oi-n-butyl phthalate               80        160. 120
B1s(2-ethylhexyl)phthalate         50         30.  20              70Z
Phenanthrene                       10        <10, <10              85X
Pyrene                            <10        <10. <10              62X
Other Priority Pollutant BNAs     <10        <10, <10

* Duplicate Injection
                                    4-5

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                          Table 3.  Sample Disposition
                                                                    Acurex/CEU
                                                                    8408-032
                                                                    Page 4 of 4
Sample ID
901643
901640
901648
901645
901646



Type
XAD-Inlet
OHC-Inlet
XAD-Outlet
OMC-Outlet
XAD Blank
XAD Spike
C»f Riant
Initial S
130 g
1.822 ml
130 g
2.000 ml
130 g
125 g
i i
;ubconti
5 9
—
5g
—
sg
—

                                                            Remainder
                                                    125 g      87t*
                                                   to  XAD   2.040 mi.  Inorganic
                                                    125 g      87X*
                                                   to  XAD   2.250 ml  inorganic
                                                    125 g      87Z*
                                                    125 g      9OT*
                                                      1 L      90S*
* As extract
                                    4-6

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KAMPU:
8408-032-1   XAD-Inlet
WMlbMtar
- to'1!
3350
2955
2920
2850
157.;
1460
1340
. 1260
1055
950
880
770
700
635


















(ramify
W
s
s
s
s
s
W
M
M
U
M
W
U
U


















AoipuiMNt ComflMfta
OH Hydrogen bonding Broad
CH Aliphatic
CH Aliphatic
CH Aliphatic
Not Assigned
CH Tentative Assignment
CH Tentative
CO Tentative
CO Tentative
CH
CH
CH
CH
CH

Aliohatic
















                                   4-7

-------
SAMPLE:
           8408-032-3    XAO-Outlet
!*hST"
2955
2920
2850
1710
1450
1410
1255
. 800
























Immiiy
S
S
S
S
H
W
S
M


•





















taipuMMt CmiuJiMiti
CH Aliphatic
CH Aliphatic-
CH Aliphatic
C«0
CH Tentative Assiqnment
CH Tentative
CO Tentative
CH

Aliphatic






















                                    4-8

-------
SAMPLE:      8408-032-5	XAD  Blank
                     Intimity
                                          No  Peaks
Comnuna
                                     4-9

-------
KAMfLI:    8408-032-7   Seoaratorv Funnel  Extraction Blank
XV
1?fiO
inqn
1075
800




























bnmiiy
S
M
M
S




























**— .— -
CO Tentative Assignment
Not Assigned
Not Assigned
CH




























                                    4-10

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4.2  GAS CHROMATOGRAPHY/MASS SPECTROMETRY (GC/MS) OF VOST TRAPS
                                      4-11

-------
      ACUREX
      Corporation
 Acurex/ES
 Attention:  Larry Waterland
                                                          Energy & Environmental Division
                                                          October 1. 1984
                                                          Acurex IDI: 8408-008
                                                          Client POI: 307736.92
                                                          Page 1 of 2
Subject:    EC/MS Analysis of Three Pairs of Tenax/Tenax Charcoal  Traps;
         -   Received 8/6/84


The above referenced traps were analyzed  for volatile  priority  pollutants
according to the EPA VOST Protocol.  Field blank  traps were  received with
broken nut connectors.  Results of our analysis are  listed in Table 1.

If you have any questions, please call.
Prepared
             usan H. Kraska
            Staff Chemist
                                      Approved by:
                                                  Richard Scott
                                                  Manager, GCMS Operations
SHK/VLA/ats
       555 dyd.Awnue.P.0. Box 7555. Mountrin VMw CA B4039 (415)964-3200 IWn: 344391  1WX: 910-7796693
                                     4-12

-------
                                                           Acurex/ES
                                                           8408-008
                                                           Page 2 of 2
                      Table 1.  Volatile  Organics Results
Sample IDI
Priority Pollutants

Benzene
Chlorobenzene
l,2-01chloroethane
1,1,1-Trlchloroethane
1,1,2,2-Tetrachloroethane
Chloroethane
Chloroform
1,1-Dichloroethene
Trans-l,2-Dichloroethene
Ethylbenzene
Methylene chloride
Chloromethane
Bromomethane
Tetrachloroethene
Toluene
Trlchloroethene
Vinyl chloride
All Other Priority Pollutants

Nonprlority Pollutants

Acetone
Total Xylenes
901626 901628 901630
901627 901629 901631
Concentration (nq/trap)
NO
1,700
ND
NO
60
56
11
31
7
700
1.200
155
6
NO
6,000
NO
11
ND
720
ND
ND
ND
ND
45
ND
ND
ND
ND
ND
ND
1,205
111
5
ND
NO
ND
ND
ND
5
ND
32.000
720
5
101
11
16
10
26
ND
127
1,700
130
5
85
3,700
3
5
ND
ND
3,000
Blank
Trap
13
5
ND
ND
9
ND
NO
ND
ND
5
38
58
2
ND
31
ND
ND
ND
ND
10
Detection Limit
Surrogate Recoveries

Toluene-ds
61
      Percent (*)
97
74
114
ND - Not Detected
Note:  Field Blank Traps were received broken at nut connections.
                                      4-13

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4.3  AMMONIA, CYANIDE, AND N20 ANALYSES
                                     4-14

-------
/N ACUREX
'^ ^ Corporation
 Acurex/ES (CHEA)
 Attention:   Larrry  Water!and
                                                           Energy & Environmental Division
                   August 23, 1984
                   Acurex ID*: 8408-022
                   Client POI: 307736.92
                   Page 1 of 1
 Subject:     Chemical  Analysis of 6 Hydrochloric Acid Impinger Solutions
             and  6  Sodium  Hydroxide Impinger Solution, Received 8/9/84

 The six sodium hydroxide  impinger solutions were analyzed for cyanide content
 using EPA Method 335.2.   Ammonia content for the hydrochloric acid impinger
 solutions was  determined  by  ion selective electrode with EPA Method 350.3.

 Results are  presented below.
     Sample
901593
901594
901595
901596
901705
901633
Inlet
Outlet
Inlet
Outlet
Outlet
Blank
Run 1
Run 1
Run 2
Run 2
Run 3
     Ammonia Content. mg/L

            1,800
              150
            2.400
               78
              380
    Sample
901590
901598
901592
901597
901706
901634
Inlet
Outlet
Inlet
Outlet
Outlet
Blank
Run 1
Run 1
Run 2
Run 2
Run 3
     Cyanide Content, mg/1
                                                       0.016
                                                       4.0
                                                       0.008
                                                       4.1
                                                       0.36
                                                      <0.005
 Prepared by
 JSL/GN/ats
Approved by:.
                                                   Greg Ni
                                                            Inorganic Chemistry
        555 Oydt Avenue. P.O. Box 7555. Mountain Vie* CA 94039  (41S) 964-3200 Telex 3*-6391 TWX: 910-7796593
                                      4-15

-------
A
                             ACUREX
                             Corporation
                                                                                 Energy & Environmental Division
                         Acurex/ES                                                 September  27.  1984
                                                                                  Acurex  ID*: 8408-039
                                                                                  Cl<->nt  POI: 307736.92
                                                                                  Page 1  of  1

                         Attention:  Larry Waterland


                         Subject:    Analysis of 6 Gas Bombs for Nitrous Oxide by 6C/ECD


                         The  above referenced samples were analyzed by GC/ECO according to the
                         previously reported method.

                         Results are listed in the table below:


                                        Sample ID                      ^0 (ppm)


                                        901104                            56

                                        901105                            52

                                        901106                            20

                                        901107                            65

                                        901108                            10

                                        901109                           220


                         If you have any questions, please call.
                        Prepared by: ^xA^Uc        *•     Approved by:
                                     ticharcKWood                           Viorica  Lopez-AviTSr Ph.D
                                     Staff-Theorist                          Technical  Director
                        RW/VLA/ats
                              555ayO»Av<«x». PQ Box 7S55. Mountlln VHw, CA 04039 (415)984^200 TWwc 34-4381 TWX: 910-7796583
                                                             4-16

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                               TECHNICAL REPORT DATA
                         (Meat ntd Iiuauction on tfit rtvene be fan comptetbtgf
1.H6PORTNO.     '
 EPA-600/7-86-Ol4b
                          2.
                                                     3. RECIPIENT'S ACCESSIOWNO.
      AND SUBTITLE
 Environmental Assessment of a Reciprocating Engine
  Retrofitted with Selective Catalytic Reduction;
  Volume n.  Data Supplement
7. AUTHQR(S)
                                                     8. HI PORT DATE
                                                      April 1986
                                                     B. PERFORMING ORGANIZATION COOC
 C. Castaldini and L. R.  Water-land
                                                     ft. PERFORMING ORGANIZATION REPORT NO.
». PERFORMING ORGANIZATION NAME AND ADDRESS
 A cur ex Corporation
 Energy and Environmental Division
 P.O.  Box 7555
 Mountain View, California 94039
                                                     10. PROGRAM ELEMENT NO.
                                                     11. CONTRACT/GRANT NO.
                                                     68-02-3188
 12. SPONSORING AGENCY NAME AND ADDRESS
 EPA, Office of Research and Development
 Air and Energy Engineering Research Laboratory
 Research Triangle Park, NC 27711
                                                     13. TYPE Of REPORT AND PERIOD COVERED
                                                     Final; 3-12/84
                                                     14. SPONSORING AGENCY CODE
                                                      EPA/600/13
is. SUPPLEMENTARY NOTES AEERL project officer is Joseph A. McSorley, Mail Drop 65.
 919/541-2920. Volume I gives the technical results.
10. ABSTRACT
          The report gives results of comprehensive emission measurements and
 15-day continuous emission monitoring for a 1,500 kW  (2000 hp)  gas-fired, four-
 stroke turbocharged reciprocating engine equipped with an ammonia-based selective
 catalytic reduction system for NOx control. Emission  reductions were held at
 about 80% using an ammonia/NO ratio of about 1.0. NOx levels at the catalyst inlet
 ranged from 2,200 to 2.600 ppm at an exhaust gas oxygen level of about 11%. NOx
 levels at the catalyst outlet ranged from 65 to 120 ppm. The catalyst had relatively
 minor effect on CO  and participate emissions, but increased total cyanides by 3
 orders of magnitude (from 7 micrograms/dscm to 2.4 mg/dscm) across the cata-
 lyst. Total organics decreased about 70%, from 4.9  to 1.5 mg/dscm.  Analyses
 showed benzene and toluene as the major organic constituents in the catalyst exhaust.
 Polycyclic aromatics also decreased across the catalyst.  The 15-day continuous
 monitoring tests showed that the catalyst was generally able to maintain NOx reduc-
 tions at about 80%.  Departures from these levels occurred only during brief load
 surges and ammonia flowrate spikes.
17.
                            KEY WORDS AND DOCUMENT ANALYSIS
                DESCRIPTORS
                                         b.lOENTIFIERS/OPEN ENDED TERMS
                        c. COSATi Fidd/Cnup
 Pollution
 Assessments
 Reciprocating Engines
 Gas Engines
 Catalysis
 Reduction (Chemistry)
                       Ammonia
                       Nitrogen Oxides
Pollution Control
Stationary Sources
Environmental Assess-
 ment
Selective Catalytic Re-
 duction
13B
14B
21G

07D
07B.07C
                                         19. SECURITY CLASS /TMf £«porfT
                                         Unclassified
                                                                 21. NO. OF PAGES
18. DISTRIBUTION STATEMENT

 Release to Public
                                         2O. SECURITY CLASS fTTUi
                                         Unclassified
                        22. PRICE
•PA
                                        4-17

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