NEIC
       OVERVIEW OF ENVIRONMENTAL POLLUTION
       IN THE KANAWHA VALLEY

       West Virginia

       August 1984
       National Enforcement Investigations Center, Denver
J.S. Environmental Protection Agency
                                    Office of Enforcement

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 UNITED STATES ENVIRONMENTAL  PROTECTION AGENCY
 OFFICE OF ENFORCEMENT AND COMPLIANCE MONITORING
   Properly Of  1
   EPA Library
  RTPNC 27711
OVERVIEW OF ENVIRONMENTAL  POLLUTION
IN THE KANAWHA VALLEY

West Virginia

August 1984
James R.  Vincent
NATIONAL ENFORCEMENT  INVESTIGATIONS CENTER
Denver,  Colorado

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                                 CONTENTS
      I.    INTRODUCTION  	       M

     II.    SUMMARY OF FINDINGS	      II-l
            ENVIRONMENTAL CONDITIONS 	      II-l
            SOURCES OF  POLLUTION 	      II-4
            ENVIRONMENTAL CONTROL PROGRAMS 	     11-10

   III.     BACKGROUND	     III-l
            DESCRIPTION OF THE  STUDY AREA	     III-l
            PREVIOUS STUDIES 	     III-3
            STUDY METHODS	     III-8

   IV.     ENVIRONMENTAL CONDITIONS 	      IV-1
            AIR QUALITY	      IV-4
            WATER QUALITY	     IV-10
            HAZARDOUS WASTE DISPOSAL 	     IV-17

    V.     SOURCES OF TOXIC SUBSTANCES  	       V-l
            POINT SOURCES	       V-l
            IDENTIFICATION OF MAJOR INDUSTRIAL SOURCES 	       V-8
            IDENTIFICATION OF HAZARDOUS WASTE SITES OF CONCERN .  .      V-16

   VI.     SOURCES OF TOXIC SUBSTANCES - UPPER KANAWHA VALLEY .  .  .      VI-1
            MAJOR INDUSTRIAL SOURCES	      VI-1

  VII.     SOURCES OF TOXIC SUBSTANCES - CENTRAL KANAWHA VALLEY .  .     VII-1
            MAJOR INDUSTRIAL SOURCES 	     VII-1

 VIII.     SOURCES OF TOXIC SUBSTANCES - LOWER KANAWHA VALLEY .  .  .    VIII-1
            MAJOR INDUSTRIAL SOURCES 	    VIII-1

   IX.     ENVIRONMENTAL CONTROL PROGRAMS 	      IX-1
            ENVIRONMENTAL STANDARDS  	      IX-1
            ENVIRONMENTAL MONITORING 	      IX-5
            SOURCE CONTROL PROGRAMS  	      IX-9
REFERENCES
TABLES

 1   Multi-Media Rating of Major Industrial  Sources of
       Toxic Substances	        II-6
 2   Hazardous Waste Disposal  Sites of Potential  Concern
       Not at Major Industrial  Plants 	        II-8
 3   Air Quality Trends	        IV-6
 4   Summary of Toxic Substances Contributions
       by Source/Pathway	         V-2

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                             CONTENTS (Cont.)
 5   Municipal Wastewater Treatment Plants 	         V-5
 6   Wastewater Discharge Rating Criteria  	        V-ll
 7   Air Emissions Rating Criteria 	        V-13
 8   Hazardous Waste Management Rating Criteria  	        V-14
 9   Site Contamination Rating Criteria  	        V-15
10   Multi-Media Rating of Major Industrial Sources
       of Toxic Substances 	        V-17
11   Summary of Industrial Wastewater Discharges 	        V-19
12   Hazardous Waste Disposal Sites of Potential
       Concern Not at Major Industrial Plants  	        V-20
13   Changes in El kern Metals Company Products	        VI-5
14   Products List, E.  I.  duPont De Nemours and Company  ....       VI-15
15   Product List, Union Carbide, South Charleston   	       VII-6
16   Products List, Union Carbide, Institute 	      VII-22
17   List of Products,  Monsanto Company  	     VIII-11
18   List of Principal  Raw Materials, Monsanto Company 	     VIII-12
19   Products List, Fike Chemicals, Inc	     VIII-17
FIGURES

 1   Location Map - Kanawha Valley Study Area  	         1-5
 2   Locations of Major Industrial Sources   	        II-7
 3   Locations of Hazardous Waste Disposal
       Sites of Concern	        II-9
 4   Dissolved Oxygen Profiles in the Kanawha River  	       IV-11
 5   Locations of Major Industrial Sources 	        V-18
 6   Locations of Hazardous Waste Disposal
       Sites of Concern	        V-21
 7   Area Map - Upper Kanawha Valley	        VI-2
 8   Location Map - Alloy Area	        VI-3
 9   Location Map - Glasgow Area	        VI-9
10   Location Map - Belle Area	       VI-10
11   Area Map - Central Kanawha Valley	       VII-2
12   Location Map - South Charleston Area	       VII-4
13   Location Map - Institute Area	      VII-20
14   Area Map - Lower Kanawha Valley	      VI11-2
15   Location Map - Nitro Area	      VIII-3
16   Location Map - Amos Power Plant	     VIII-24

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                             I.  INTRODUCTION
     The Kanawha Valley,  traversed  by the Kanawha River  and  centered on
Charleston,  is  a major industrial  area  in  central  West Virginia.  Five
large industrial complexes  and  numerous  smaller industrial plants are in
the  long,  narrow valley.   Major  industrial  facilities  primarily produce
organic and/or  inorganic  chemicals.   About  220,000 persons live  and work
in the valley.

     Development of the chemical industry in the valley began  with the com-
pletion of the  major  FMC  plant in South  Charleston in 1915.   Major indus-
trial expansion  continued in the 1920s,   1930s  and  during World War  II.
Until about  10  years  ago, the Union Carbide plant in South Charleston was
the  largest  petrochemical  complex in the world.  Although both industrial
activity and  population have declined slightly  in recent years,  the valley
remains one  of the  largest industrial  complexes in  the  United States.

     With the industrial  development came severe environmental degradation.
Large volumes of chemical  wastes and other  pollutants were discharged to
the  Kanawha  River  resulting  in  gross pollution.  At times, the  river  could
not support even pollution tolerant fish  populations.   Taste and odor prob-
lems were  severe in  public water supplies obtained from the river.   Bene-
ficial uses of the  river were severely impaired.

     Degradation of air quality was also  a major problem.   Emissions of air
pollutants from chemical  plants,  powerplants,  other manufacturing facili-
ties, and  urban  areas  were often trapped in the narrow valley  by adverse
meteorological conditions,  resulting  in  severe air pollution  in the urban
areas.

     Large volumes of  hazardous wastes and other waste residuals  were dis-
posed of  in  landfills, dumps, and surface impoundments that were  not  prop-
erly designed,  constructed,  or  maintained to adequately contain the toxic
substances present  in the  wastes.   As  a result, toxic  pollutants  were
released to the air,  to surface water, and to groundwater.

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                                                                          1-2
      Improvements  in  environmental  quality began to be observed about 1960
 and  continued as various environmental control  programs were  implemented.
 Federal,  State,  and local legislation and  regulations  coupled with major
 municipal  and industrial  expenditures for plant improvements  and pollution
 controls  resulted in major  reductions  in releases of pollutants  to the
 environment.  During the  last 25 years, major improvements in water  quality
 have  been  achieved and water quality  now meets most applicable water quality
 criteria  most of the time.   Sport  fish are again present in  the  river.
 Similar improvements in air quality have also been achieved.

      Although  much progress in  enhancement of  the environment  has  been
 achieved,  several  environmental  problems  have  not been fully  resolved.
 Toxic  substances  continue to be released to the environment in wastewater
 discharges and  air emissions and are  present  in large  volumes  in hazardous
 waste  disposal  sites.  The  presence of  these  toxic substances  in the envi-
 ronment pose  actual  and  potential   impacts  on aquatic  life in  the  Kanawha
 River.  Toxic  substances  in the air  pose  potential  health  risks at some
 locations under adverse meteorological conditions.  Inactive hazardous waste
 disposal  sites  pose  a  long-term potential  for release of toxic substances
 to the environment.

     Most  of  the  pollution  controls  implemented to date have concentrated-
 on reducing  releases  of  traditional  pollutants  such  as oxygen-demanding
 substances in water and suspended particulates in air.   Although these con-
 trols  did  produce substantial  ancillary reductions in  releases of toxic
pollutants, they  were  usually  not  specifically  designed to  reduce toxic
 releases.   Legislation since the mid-1970s at both the Federal  and  State
 level has specifically targeted control  of toxic substances.   Environmental
control programs  springing from  this  legislation are just now  beginning  to
be fully implemented.

     The environmental problems  of  the  Kanawha  Valley have received much
 regulatory attention during  the  past  15 years  and numerous environmental
studies have been done.   This activity is  continuing.   In 1977, the

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                                                                          1-3
 National  Enforcement Investigations Center (NEIC) conducted a multi-media
 environmental overview of the  Kanawha Valley.  This  study  summarized avail-
 able  information on  the presence of toxic  substances  in the valley environ-
 ment  and  the sources of  these substances.   A major conclusion  of the  study
 was that  available data  on toxic substances were  limited, especially data
 on  ambient  air,  air emissions, and hazardous waste  disposal.  Since 1977,
 additional  information has been compiled on toxic  substances in  these media
 as well as  in ambient water and wastewater discharges.

      In July 1983,  NEIC, with the concurrence  of  EPA Region  III, Philadel-
 phia,  Pennsylvania,  began an  update of  the 1977 overview  study to evaluate
 the progress that  had been made  to  date in the control  of  toxic  substances
 and provide  the  basis for a coordinated plan  for  future actions.   This  re-
 port  summarizes the  results of the study update.    Specific study  objectives
 were:

      1.   Define present  environmental   conditions  and any  identifiable
          trends as  characterized by  the quality  of  ambient air,  surface
          waters, groundwaters, and drinking water supplies and by biologi-
          cal data on aquatic  life.
     2.   Define major sources of toxic substances that impact environmen-
          tal conditions.
     3.   Define past, present,  and proposed future remedial measures and
          programs  for control of toxic substances.
     4.   Define any  additional remedial measures  and/or programs or revi-
          sions of  existing programs that appear to be needed to adequately
          manage toxic substances and  meet applicable environmental cri-
          teria and standards.

     The report focuses primarily on toxic substances,  those chemical sub-
stances which pose  a substantial  potential  or actual  hazard to  human health
or the environment when present in  relatively small  quantities or low con-
centrations.   The term "toxic  substances" is often used indiscriminately to
describe a wide variety of chemical substances, many of which may not pose
a hazard but are perceived to  pose a hazard.  Various  references  discussed
in this report use the term "toxic substances" in  a  broad  context; in such
discussions, the term is used in the context explicitly expressed in the

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                                                                          1-4
 reference.  Whenever possible, however, the report uses specific terminology
 keyed to environmental  laws to identify the substances present in the envi-
 ronment.   For example, when  discussing wastewater  discharges or surface
 water or  groundwater,  "priority  pollutants" refers to the group of 65 or-
 ganic and  inorganic chemical  substances and heavy metals classified as toxic
 pollutants*.   "Hazardous  wastes",  another  term frequently  misused,  in  this
 report  refers  to specific types  of  industrial,  municipal,  and commercial
 solid or  liquid  wastes that  have  been  identified  as  hazardous wastes by
 EPA5"*.

     Geographically, the  study encompassed the narrow developed valley of a
 60-mile reach  of the  Kanawha River  extending  from  Winfield Dam  to Alloy
 [Figure 1].  This area  includes major industrial facilities at Alloy, Belle,
 South Charleston,  Institute,  and Nitro.   Area population  is  in excess of
 220,000 persons,  primarily  located in Charleston and adjacent communities.

     The scope of the  study was  confined  to  the evaluation of available
 data and  information compiled from the published literature and from State
 and Federal regulatory  agency files  coupled with interviews with key State
 and EPA Regional  regulatory personnel.

     Section II  summarizes  the findings  of this study including the most
 significant environmental problems,  the  causes or sources of these prob-
 lems,  existing environmental control programs, and needed program revisions
and additions.   Background  data  are presented in Section  III including a
description of the study  area, condensed descriptions of selected previous
studies  and a  summary of  study methods.  Environmental conditions, trends,
and problem areas are  discussed in Section IV.

     There are numerous  known or potential sources  of toxic substances in
the Kanawha Valley including municipal  and industrial  wastewater  discharges,
 *   Defined by Section 307(a) of the Clean Water Act and listed in 40 CFR
     Part 401.15.
**   Identified in lists promulgated under Section 3001 of the Resource Con-
     servation and Recovery Act (RCRA) of 1976 and codified in 40 CFR
     Part 261.

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                                                                        1-5
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                                                     „„ '"g-J-argf^  V     .^»\«  <

                                                     • V OotMoV JBik <=««••• (   WCI.H, wXl. "
                                                     \ ^^—. -»-4 u,,7          VjL«-**»» "»'
                                                     A     T: J,M"I - Th~.-»- • •' • ^-__
Figure  1.   Location Map  -  Kanawha  Valley Study  Area

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                                                                         1-6
industrial air  emissions,  and hazardous waste disposal sites.  Section V
discusses how an  inventory of such sources was prepared and major sources
identified.

     Sections VI  through VIII discuss major sources of chemical substances
for each of three study subareas (upper, central, and lower Kanawha Valley).
Toxic substances handled at the facility, emitted to the air, discharged in
wastewaters and/or  stored, treated, or  disposed  of in hazardous wastes are
defined within the scope of available data.

     The final section (Section IX) discusses  State and EPA regulatory pro-
grams for control  of  toxic substances,  their current status, and  sugges-
tions for additions and modifications.

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                                                                         II-l
                          II. SUMMARY OF FINDINGS

ENVIRONMENTAL CONDITIONS

     Air  and  water quality in the  Kanawha  Valley  have improved markedly
over the  past two decades.   State  and  Federal  environmental  pollution  con-
trol programs  coupled with major expenditures  by  industrial  facilities and
municipalities  for pollution controls have  been  successful  in achieving
major  reductions  in pollutants  released  to  the environment.  Air  and water
quality  defined by  traditional  pollutant parameters  (such  as  dissolved
oxygen  in water and suspended particulates  in air)  are generally better
than applicable regulatory limits.  However,  some  regulatory  limits  are
occasionally  not  met indicating the need for  further  controls on tradi-
tional   pollutants.   Of more concern,  however,  is the  presence of  various
potentially toxic chemical substances in the environment for which no  regu-
latory  limits have been established.

     Although general environmental conditions have substantially improved,
there  remain  several  environmental  problems of concern to the public  and
environmental agencies.  Various volatile organic chemicals,  some with known
or  suspected  human health effects   at  relatively  low concentrations,   are
known  to  be  emitted to the atmosphere from  area industries  and have been
detected  in  the ambient air of  the valley.  Collection of air monitoring
data has  recently begun but there are no Federal regulatory limits for these
chemicals  from  which  an assessment of potential impacts can  be made.   The
presence  of  low levels  of  toxic  pollutants  in  the Kanawha River results in
low levels of  contamination of  fish with toxic substances and contributes
to  reduced quantity  and quality of the fishery  in  the lower river.   The
presence  of  large  volumes  of hazardous wastes containing toxic substances
at  inactive  and/or  abandoned disposal  sites  has resulted in  the contamina-
tion of surface and groundwaters (including private  drinking  water supplies)
with toxic substances  at  some  sites and poses the potential  for long-term
release of toxic substances to the  environment.

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                                                                        II-2
Air Quality

     Present  air  quality [based on periodic ambient air monitoring by the
West Virginia Air Pollution Control Commission (WVAPCC)] is in compliance
with all  applicable primary ambient air  quality standards designed  to  pro-
tect human health.  Suspended particulates and sulfur dioxide were formerly
far in excess of  regulatory  limits.

     Unitl mid-1984 there were no current data on ambient air concentrations
of various volatile organic chemicals  (VOCs)  known  to be emitted  from  area
industries in significant  amounts.   Several  of these substances, such as
benzene,  chloroform,  carbon tetrachloride and vinyl chloride are known to
or suspected  of having the potential to cause serious health effects at low
concentrations.   Past monitoring (1977)  and  recent air modeling studies
have shown the  potential for occurrence  of elevated levels  of  several of
these chemicals in  the ambient  air.  There are no Federal or State  regula-
tory limits on  volatile  organic chemicals in ambient air.    In the absence
of a Federal  regulatory  program, the WVAPCC  has begun  ambient  monitoring
for VOCs to evaluate the significance of present levels.  However, the lack
of regulatory limits hinders problem definition.

Water Quality

     Water quality  in the  Kanawha River  has made a dramatic improvement
from the  gross pollution of  the  past and  now meets  most applicable  regula-
tory limits most  of the  time.  Dissolved  oxygen, a  critical  characteristic
with regard to impacts on aquatic life, consistently meets  or exceeds limits
in the Kanawha River.  The  river is water quality limiting with respect to
oxygen demanding pollutants.

     Although water  quality  is generally  good, violations of several water
quality criteria  occur often enough to be of concern and indicate the  need
for additional water  pollution  controls.   Violations of criteria for  pH,
cyanide,  manganese,  lead and cadmium occurred a few times  (<15%) during
1979-81.   Criteria  for  phenolics and iron were violated more  frequently

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                                                                        II-3
(15-49%).  The pH, iron and manganese violations were attributed to non-point
sources  (abandoned coal  mines).   Cyanide, cadmium, lead and phenolics are
most typically  from  industrial  sources  although  non-point  sources  may  con-
tribute  significant  amounts  of  heavy metals.  Cyanide and lead concentra-
tions occasionally reach  levels  that  could cause chronic or  acute  toxicity
in aquatic life.

     Observed concentrations  of  carbon  tetrachloride and chloroform, both
toxic organic pollutants,  averaged more than 1.0 (jg/Jd during 1979-81 with
peak concentrations  of  15 and 219 ug/£,  respectively.  The  periodic high
levels suggested  that  spills  may have been occurring.  There have been no
recent reports of such spills.

Aquatic Life

     When water quality  was  severely degraded in  the  Kanawha  River,  the
lower river  supported only  pollution tolerant  aquatic  life.   With the
improvements in water  quality have come improvements in the sport fishery
throughout the  river with  significant game fish  populations  present in the
lower river.   However, the quality of the fishery still decreases downstream
from Charleston in comparison with the  upper  river  indicating pollution  is
still impacting the fishery.

     Low levels of several toxic pollutants have been observed in fish flesh.
PCB concentrations have  decreased  from  past levels but samples taken near
Charleston still approach FDA temporary  tolerance limits for PCBs in edible
fish.  Chlordane levels in some fish samples approach FDA action levels for
pesticide residues in fish flesh.

     Bioassays of several  major  industrial wastewater discharges indicated
that the effluents were  moderately to highly toxic to aquatic life.   This
indicates that there  is a potential for  chronic toxicity effects on aquatic
life in the Kanawha River in the vicinity of the discharges.

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                                                                        II-4
Hazardous Waste Disposal

     Hazardous wastes  which  frequently contain toxic substances are known
or  suspected  to  have been disposed of  at  at least 50 sites in the study
area.  Most  of these sites were  not designed,  constructed  or maintained  to
adequately contain  these  wastes.   At several sites, toxic substances have
leached  into  ground and surface waters.  Contamination of several private
water supply  wells  has occurred.   Leachate  has also contaminated  several
small streams tributary to public water supplies.

     Disposal sites  include  landfills,  ponds,  open dumps and strip mines.
Some sites were  operated  onsite by industrial  facilities  or  offsite for
their use.   Other  disposal  occurred at municipal  dumps and landfills pri-
marily receiving municipal refuse.

     Remedial measures to contain or remove hazardous wastes have been taken
at only a few sites.  Only one site (Fike Chemical) is a Superfund priority
site.  Several of  the sites  under active  investigation  appear  to have a
significant  potential  for long-term release of toxic substances to the
environment.   Evaluations of these sites are continuing.

SOURCES OF POLLUTION

     Toxic substances  are  released  to  the Kanawha Valley environment from
numerous point and  non-point sources.   Important point sources  are indus-
trial manufacturing  plants and  hazardous  waste disposal  sites.   Important
non-point sources  are abandoned coal  mines, residential and commercial
facilities,  transportation and urban runoff.

     There are nearly  200  industrial  facilities in the  study area but an
evaluation of these  facilities using multi-media rating  criteria (see Sec-
tion V)  indicated  that only  19 are considered major sources of  toxic sub-
stances.   The major sources are listed  alphabetically in Table 1 which shows
the relative significance of releases  of toxic  substances through air,  water
and hazardous waste pathways for each source.  Facility locations are shown

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                                                                        II-5
in Figure 2.  In general, these major sources discharge toxic pollutants in
their wastewaters,  emit  potentially toxic chemical substances to the air,
generate and/or  dispose  of  substantial  quantities of hazardous wastes and
have some degree of site contamination.

     There  are 20 municipal wastewater treatment  plants in the study  area.
The South Charleston plant receives large volumes of industrial wastewaters
from Union  Carbide  and is considered a major industrial  source [Table 1],
The other 19  plants collectively do not  discharge  significant amounts of
toxic substances relative to industrial  sources.

     Air emissions of volatile organic compounds from industrial  plants are
the largest source  of  toxic substances.   Wastewater discharges and spills
and leaks at  chemical  plants  also contribute significant amounts of toxic
organic pollutants to surface  waters.   Significant but undefined amounts of
toxic substances are present  in  the large volumes of hazardous wastes dis-
posed of by industrial  plants.

     There are about 43 hazardous waste  disposal  sites of potential  concern
in the  study  area.  .Seventeen of the sites are associated with and  located
at or near major industrial  facilities.   The other 26 sites are listed alpha-
betically in  Table  2 which  indicates  the type of site and status of reme-
dial  action.  Site locations are shown in Figure 3.

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                                                         Table 1
                           MULTI-MEDIA RATING OF MAJOR INDUSTRIAL SOURCES OF TOXIC SUBSTANCES
Map3
Key Facility Name
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Allied Chemical
Appalachian Power- Amos Plant
Appalachian Power-Kanawha R. Plant
Avtex Fibers
Chemical Leaman Tank Lines
Coastal Tank Lines
Diamond Shamrock
DuPont
El kern Metals
FMC
FMC
Fike Chemicals/CST
Kincaid Enterprises
(Chemical Formulators)
Mason & Dixon Tank Lines
Monsanto
S. Charleston Sewage Treatment Co.
Union Carbide
Union Carbide-Technical Center6
Union Carbide
Wastewater Discharges
City
Nitro
Nitro
Cedar Grove
Nitro
Institute
Nitro
Belle
Belle
Alloy
Nitro
S. Charleston
Nitro
Nitro
St. Albans
Nitro
S. Charleston
Institute
S. Charleston
S. Charleston
Toxics
Load
0
4
2
1
1
1
3
4
3
2
5
4
1
1
4
7
7
0
8
Effluent
Toxicity
0
0
0
0
1
0
3
3.
0
2
4
4
2
0
2
1
2
0
0
Air Emissions
Process
10
0
0
0
NDC
ND
5
10
10
0
6
1
ND
ND
3
ND
9
ND
8
Combustion
0
30
20
0
0
0
0
10
10
0
10
0
0
0
4
0
10
0
5
Haz.
Waste
Mgmt.
0
2
0
9
4
4
3
13
0
11
6
11
4
4
14
3
17
7
14
Site
Contamin.
1
1
1
6
2
2
7
7
6
4
6
9
7
2
8
1
8
5
7
a  See Figure 2 for source locations.
b  Plant closed.  Ratings reflect site contamination and runoff.
c  ND - No data
d  Includes Goff Mountain Landfill and private trucking operations
e  Includes Ward Hollow and Holz Pond waste disposal area
                                                                                                                      en

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                                                                                       I
                                                                                      ~^l
FIGURE 2  Locations of Major  Industrial  Sources

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                                               Table 2
                         HAZARDOUS WASTE DISPOSAL SITES OF POTENTIAL CONCERN
                                   NOT AT MAJOR INDUSTRIAL PLANTS
Map
Key
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
a
b
c
a File
80
4
5
124
-
52
126
-
6
8
9
128
1
45
113
20
74
31
-
-
-
81
82
41
-
77
No. Site Name
Charleston Municipal Landfill
Chelyan Oil Company
Don's Disposal Service
Dowell
General Electric Charleston Apparatus Service
Georges Creek
Givaudan Virginia
Heizer Creek
Holms & Madden Landfill
Kanawha Block Company
Kanawha County (Western) Landfill
Libby-Owens-Ford
Manila Creek
Mai lory Airport Landfill
Markay Chemical
Mink Shoals Landfill
Nitro Municipal Landfill
Nitro Sanitation
NL Industries
Poca Strip Mine Pits
Republic Steel
Smith Creek Dump
South Charleston Municipal Landfill
Tacketts Creek
Union Oil - Cabin Creek
Vimasco
City
Charleston
Cabin Creek
Charleston
Nitro
Charleston
Port Amherst
Belle
Poca
Charleston
Charleston
Cross Lanes
Charleston
Amherst
S. Charleston
St. Albans
Mink Shoals
Nitro
Nitro
Charleston
Poca
Nitro
S. Charleston
S. Charleston
St. Albans
Cabin Creek
Nitro
Typeb
M
ON
P
ON
ON
P
ON
M
M
P
M
ON
OF
M
ON
M
M
M
ON
M
P
P
M
OF
OF
ON
Status0
1C
AI
1C
1C
ND
1C
1C
AI
1C
AI
1C
ND
AI
1C
RAC
AI
AI
AI
RAC
AI
ND
AI
AI
1C
AI
RAC
See Figure 3 for site locations.
Type of
Status:
Facility: Off - Industrial onsite; OF - Industrial off site; M - Municipal; P
ND - no data; AI - Active investigation/ 1C - Inves.
tigation compJet
e; RAC -
- Private
Remedial action
complete;
                                                                                                        00

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                                                                                            o
FIGURE 3  Locations of Hazardous Haste Disposal  Sites  of Concern

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                                                                        11-10
ENVIRONMENTAL CONTROL PROGRAMS

Environmental Standards

     Present water  quality standards  do not include specific  numerical
limits on a number of toxic organic pollutants present in the Kanawha River.
However, limits on specific pollutants can be established on a case-by-case
basis  for  specific  discharges.   A review of ambient monitoring data, fish
and benthic  organism  data,  effluent data, etc.  is  needed to determine  if
specific water quality criteria should be promulgated or if the case-by-case
approach is  adequate.   Environmental  impacts of concern include possible
chronic toxic effects on aquatic life and fish flesh contamination.

     There are no Federal or  State ambient air quality standards for eval-
uating the significance of ambient levels of various volatile organic chem-
icals  present in  the  valley atmosphere.   The West  Virginia Department  of
Health is  developing  a  list  of chemicals of concern based on the relative
health effects and emissions volumes of these chemicals.   The West Virginia
Air Pollution Control Commission  has  requested technical assistance from
EPA in identifying  and  prioritizing volatile organic chemicals that pose
the most significant  health risks.  EPA  has provided a preliminary screen-
ing and prioritizing  of  a number of substances.  In the absence of regula-
tory standards, identification of  those  chemicals   known to be  emitted  in
the valley and that  pose significant health risks  is the first major step
in development of a control  program.   There is, thus, a need for early com-
pletion of the list  of  chemicals  of concern and the ranking of this  list.
Completion of an  emissions inventory and  exposure assessments will  be needed
to accomplish this.

Environmental Monitoring

     Until  1984,  there was  no current monitoring of ambient air levels of
volatile organic chemicals  by regulatory agencies.   Data on  ambient air
levels were needed as a  basis  for  identifying the need  for  emission  controls.
The Air Pollution Control Commission obtained an analytical instrument  and
has begun the needed monitoring.

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                                                                         11-11
     Ambient  water  levels  of toxic organic  pollutants  in  the  Kanawha  River
are  currently routinely monitored at only one location downstream from all
sources  of  toxic pollutants.  It  is  probable that  higher levels  of toxic
pollutants  occur at  several  upstream locations near  industrial  plants.
There  is a  need for  an expanded  toxic pollutant monitoring program to  in-
clude  several  upstream locations with monitoring frequencies  adequate to
assess quality  under several river  flow conditions, especially low flows.
Monitoring  data  are  needed to assess the adequacy  of  NPDES permit condi-
tions  and water  quality standards and to evaluate potential chronic toxi-
city to  aquatic  life.  The  Department of Natural Resources is planning an
expanded biological monitoring program that is needed to evaluate biological
conditions  near  industrial discharges.

     Extensive hazardous waste disposal  site  investigation  activity is un-
derway in the valley.  In addition,  several  sites  are  being  investigated
for dioxin  contamination as part  of  the national dioxin program.   Completion
of these site investigations is needed to define the extent of environmental
contamination present at  each  site  so that hazard assessments can be com-
pleted and  remedial action prioritized.

Source Control Programs

     Comprehensive NPDES permits which regulate toxic pollutants were  issued
by EPA Region III to  the Diamond  Shamrock,  duPont and  Union Carbide Insti-
tute major  chemical  plants in 1981.   Comprehensive  draft  permits  were  pre-
pared for Monsanto and FMC-  Nitro plants.  The  NPDES  permit  program was
delegated to the West Virginia Department of Natural Resources (DNR)  in May
1982.  DNR has not re-issued comprehensive permits to several  major chemical
plants.  DNR  policy  is  to wait for EPA promulgation of  effluent guidelines
for the organic chemicals industry.  It is probable that final promulgation
will  be  delayed,  possibly  into  1986.  Reissue of comprehensive permits to
Monsanto, FMC at both Nitro and South Charleston and Union Carbide at  South
Charleston  is needed  now to achieve adequate control of discharges of  toxic
pollutants  from  these major  chemical plants.   The  permits should  include
Best Management Practices (BMP)  conditions and bioassay requirements

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                                                                         11-12
 comparable  to the 1981 EPA permits.   Issue  of comparable permits to all
 seven  plants would  eliminate  the current  major differences  in  permit
 requirements  between plants.

     Effluent bioassays required by NPDES permits indicate that some efflu-
 ents have  moderate to high toxicity  to  aquatic life.   Spills of  toxic  or
 hazardous  pollutants  are  periodically reported by  some  plants.   Followup
 action  is  needed to  determine  if  existing  permit conditions  can be  used to
 minimize these problems.

     Although wastewater discharges from chemical tank truck  cleaning facil-
 ities are small  in volume, pollutant concentrations are frequently high and
 variable.   Various toxic  substances  are hauled by the tank trucks.   These
 facilities  have  the  potential  to discharge  significant  amounts  of  toxic
 pollutants.   Current  NPDES  permits  issued  by EPA do  not  limit these pollu-
 tants.   Revised  permits with comprehensive controls on toxic  pollutants are
 needed  for  Chemical  Leahman,  Coastal,  and  Mason and  Dixon  Tank  Lines.

     An updated  (1981  base) inventory  of process  and fugitive emissions of
 volatile organic  chemicals  from major  chemical  plants  is  being compiled by
 the Air Pollution Control Commission.   In  combination  with the new ambient
 air monitoring,  this  inventory will  form the basis for a new  emissions con-
 trol program for volatile chemicals.   Completion of this inventory is needed
 as  soon as  practicable.   A  mid-1984 target  date  has been established for
 completion.  A West Virginia legislative provision that prohibits  state air
 pollution control  requirements  from  being  more stringent than federal  re-
 quirements  is a  possible  impediment  to the new emissions control  program.

     Both the Deaprtment of Natural  Resources (DNR)  and EPA Region III  oper-
ate portions of the RCRA program.   Under Phase I interim authorization,  DNR
enforces interim status standards  and also administers  the RCRA permit pro-
gram for treatment and storage facilities under Phase II A and B authoriza-
 tion.   EPA administers the land treatment and disposal  permit program pend-
 ing full authorization of the West Virginia  program.   Numerous enforcement
actions have  been  taken  by  DNR in the study area and  several  permits are
 under development.

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                                                                         11-13
      About 43 inactive hazardous waste disposal sites of potential concern
 have been identified in the Valley.  Seventeen are located at major indus-
 trial  facilities.  Nearly  half  of the other 26 were  municipal  dumps or
 landfills that also accepted  hazardous  wastes.   Investigations have been
 completed at 12  of the  26  sites and 11  are  under active investigation.
 Information  compiled  to date suggest that at least 10 of the 43 sites will
 probably warrant some form  of  remedial  action.   Environmental  problems  of
 concern  include  contamination  of private drinking  water  wells and  discharge
 of leachate  to streams tributary to public water supply intakes.  Only one
 site (Fike Chemicals) has  been  placed  on the Superfund national priority
 list to  date.  This list includes only those sites that have been found to
 pose a high potential or actual  hazard  to the  public  and  the environment.
 Completion of active  site investigations could  result  in higher ratings  for
 some sites.

      Several  factors  have impeded the progress  of  remedial  actions  at  sites
 with known environmental problems.  Because  most  of the sites are not on
 the  Superfund priority  list, CERCLA funds cannot be  used to  conduct remedial
 work at  the  site  or to  negotiate  with responsible  parties  for site  cleanup.
 State  matching funds  have  not been available for  existing  Superfund sites
 and  immediate removal  actions.   A state response fund has been enacted and
 will  be  implemented in January  1985.   This will  allow  the  State  to make
 independent  immediate removal  actions.

     Under state  law,  DNR  can issue Administrative  Orders to site owners
 requiring  monitoring of  site contamination to define the extent  of  environ-
 mental problems.  They also have  the authority  to  issue  remedial orders  re-
 quiring  site  cleanup.   Four remedial orders have been  issued.

     Both  state and EPA  program  files indicate  that  a  number of  enforcement
"actions  such  as Notices  of  Deficiencies  and Administrative Orders  have been
 initiated.   In some cases,  the compliance problem  has  been clearly  resolved.
 In other cases,  monitoring  data  indicate problems  continue.   There is need
 for  a  multi-media compliance tracking system  to ensure that effective fol-
 lowup  actions  are taken whenever  timely  compliance with  enforcement actions
 is not achieved.

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                                                                        III-l
                            III. BACKGROUND
DESCRIPTION OF THE STUDY AREA

     The  Kanawha  Valley is  the  narrow,  winding  valley  of  the  Kanawha  River
in  west-central  West Virginia  surrounding  the  capitol city,  Charleston.
The  Kanawha  River traverses the western foothills  of the  Appalachian  Moun-
tains  for  97  miles from its origin  at  Gauley Bridge at the confluence  of
the  New  and  Gauley Rivers  to its  confluence with  the  Ohio River  at Point
Pleasant,  West Virginia,  northwest of Charleston.   The study area encom-
passed the 60-mile section  of the valley between Alloy and Winfield [Figure
1,  Section  I].   The  study  area  boundaries  were  selected  to encompass all
major  sources of  pollution  and  the  urban areas  impacted by this pollution.

     Because the  river  traverses mountainous  country,  the valley is rela-
tively narrow, reaching a  maximum width of only about 1 mile in the study
area.  The area  of the  valley floor in the study area is  less than 50 sq.
mi., much of which is developed  for urban,   industrial,  or residential  uses.
The elevations of flanking mountains range   from 300 to 1,300 feet above the
valley floor.   This particular topography tends to hold air pollutants from
industrial and municipal sources in  the valley  in  close proximity to  popu-
lated areas.

     The total population of the study area is about 220,000.  Population
densities are low in  the upper  and  lower  thirds  of the valley with most
population concentrated in  Charleston  and  adjacent communities  in  the
central valley.

     Streamflow in the  Kanawha  River can be highly variable  ranging  from
flooding conditions in  late winter and spring to low flows in late summer
and fall.  Extreme low  flows range from about 600  cfs  near Belle  to about
1,500  cfs  at  Winfield Dam.   This contrasts with average  flows  of about
11,000 cfs near Belle and  15,000 cfs at Winfield  Dam.   These flows are
influenced by releases  from upstream storage reservoirs, power generation,

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                                                                        III-2
 and  the effects of the navigation  dams  in the study area.   Water quality
 standards  are  based on minimum  flows  of  1,896 cfs at Mile  Point 72 near
 Diamond and 1,960  cfs  at Charleston.1   The  Kanawha River  is navigable
 throughout  the  study  area with slack water provided by London,  Marmet,  and
 Winfield Dams.   Major tributaries that join  the  Kanawha River  within  the
 study area  are  the  Elk, Coal,  and Pocatalico  Rivers.

     Public water  supplies in the study  area are obtained entirely from
 surface waters.   A major portion of the  study area  (about 180,000 popula-
 tion) is  in the Kanawha  Valley District of the West Virginia Water  Company
 that obtains water from the Elk  River.2   This system serves most of the
 valley  between  Belle and Nitro.  There are eight  small water  supply systems
 serving a population of about  20,000 in the upper valley upstream of Belle.2
 These systems obtain  water from the Kanawha  River  upstream  of all major
 chemical manufacturing facilities.  St. Albans Water Department serves about
 20,000  persons  in  St. Albans  with water obtained  from the  Coal  River.   St.
 Albans  has an auxiliary intake near the mouth of  the Coal River in backwater
 from the Kanawha River  for use in times of extremely low streamflow  in  the
 Coal River.

     There are  no longer any public water supplies using Kanawha River water
 downstream  from Belle.   The  Nitro area was formerly served  by a West Vir-.
 ginia Water Company facility  using  Kanawha River water.   Severe taste and
 odor problems necessitated a  high level of water  treatment including acti-
 vated carbon columns.   This  plant has been closed and service is provided
 from the Elk River  source.

     Kanawha River water is used by the various large industrial facilities
 for cooling water  and some process water.  Some  industrial use of ground-
water may  also  be  occurring.   Groundwater is  also  used  for  private water
 supplies to scattered residences and small commercial facilities.

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                                                                       III-3
 PREVIOUS  STUDIES

     Because  of the concentration of  chemical  industries  in the Kanawha
 Valley and their environmental impacts, various studies have been conducted
 of  environmental  pollution and its sources over  the  past  25 years.  The
 state of  West Virginia initiated a phased  program  to  reduce pollution  of
 the  Kanawha  River  in 1958.  As a  result,  discharges  of oxygen demanding
 substances to the  river were reduced  by 89%  between  1958 and 1976.  To
 assist in achieving this waste load reduction and to provide for additional
 water quality enhancement,  EPA has conducted a number of  receiving water
 and  waste source investigations during the past  decade.   Recent studies
 have focused  more  on  toxic substances  in the  environment and have  included
 evaluations of  air quality and emissions sources and  of  hazardous waste
 handling and  disposal as well as water pollution aspects.   Previous studies
 that provided data used in this report are discussed below.

     In 1972,  plant  inspections and effluent  sampling  were conducted  at 40
 industrial facilities  in  the valley by EPA's National Field Investigation
 Center in Cincinnati.3  4   These inspections provided basic  information on
 processes, raw  materials,  products, wastewater treatment and control  prac-
 tices,  and effluent  characteristics.   Data  on toxic substances in the ef-
 fluents were  usually  limited to heavy metals.  No  organic  analyses were
 performed.

     In 1975, effluent samples collected by EPA Region III  from major waste-
water discharges  from chemical plants in the valley  were  analyzed for
 organic compounds  by NEIC.5  Limited  data  on toxic substances in  these
 effluents were developed in this study.

     As part  of  a  study to develop methods  of measuring organic vapors in
 ambient air,  an  EPA  contractor conducted special  sampling  at 15 locations
 in the Kanawha  Valley  in  1975.   The study yielded only qualitative data.6

     Reconnaissance inspections of major wastewater dischargers in the val-
 ley were  made by Region III staff in  the 1975-77  period.   Trip reports of

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                                                                       III-4
these  inspections  provided data  on  pollution  control  practices  and  process
changes.7   Reconnaissance  inspections  of  specific  air pollution sources  in
major  facilities were  also made by  Region  III  staff  during  the same  time
period.   Inspection  reports provided  some  data on  emissions  of toxic
substances.8

     An  EPA funded  reconnaissance  sampling study  in 1975 of potential
sources  of  emissions of  nitrosamines in the Kanawha Valley detected nitro-
samines  near Belle and South Charleston.9

     In  February 1977,  a large spill of toxic carbon tetrachloride occurred
in  the  Kanawha  River.   This prompted  an  EPA  sampling survey  of the river
and  selected  industrial  effluents.10  Organic  analyses  of these samples
provided  an inventory  of  toxic  organic chemicals  present in the river.

     Data on wastewater treatment practices at eight major industrial  faci-
lities were compiled by  an EPA  contractor  in 1977 as  part of an areawide
water pollution control planning study.11

     During 1977-1979, NEIC conducted a  series of  plant inspections  and
monitoring  studies  at  major sources of pollution  in  the  valley.   These
studies  were multi-media  and  included evaluations  of processes, pollution
control  practices  (air,  water,  solid waste, and hazardous materials) and
effluent characteristics.   Preliminary to this  series  of  plant  studies,  in
1977, NEIC conducted a  compilation and evaluation of available data  on toxic
substances  in the  Kanawha  Valley.  Aerial photographs  of  all  major  sources
of pollution in the valley were taken.   This study  identified major  sources
of  toxic substances  and  made  recommendations  for  the subsequent  plant
inspections.  The  study  report,  published in  February  1978, formed  a major
basis for the  current NEIC effort to update the  1977 work.12

     A partial evaluation  of the FMC Corporation plant at  South Charleston
was conducted  in February 1977 as the result of  a major carbon tetrachloride
spill.13 14

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                                                                       III-5
     Detailed  plant  inspections and monitoring surveys were  conducted at
 Fike Chemicals,  Inc.,  Coastal Tank Lines,  Inc. and the Cooperative Sewage
 Treatment  (CST),  Inc.  facilities in Nitro  in  late 1977.15  As a result of
 these  inspections,  major enforcement actions were initiated  against  Fike
 Chemicals  and  CST.  NEIC has  continued to provide technical support to these
 actions and  has made several  plant visits since 1977.   In 1980, Fike Chemi-
 cals was  inspected  for a hazardous  waste  site  evaluation.16   This  site was
 eventually included on the Superfund priority list.17

     Reconnaissance inspections  were  conducted in 1977 at Chemical Formu-
 lators, Inc.  (now Kincaid  Enterprises), FMC Corporation,  and  Monsanto  Com-
 pany in Nitro  and at Du Pont  in Belle.18 19 20 21  No sampling was performed
 but detailed information  on processes and  pollution control practices was
 obtained.   An  NEIC  hazardous  waste  site evaluation was  conducted at Chemi-
 cal Formulators in I960.22

     NEIC  conducted detailed  plant  inspections and monitoring surveys in
 1978 at the  Union Carbide facilities in Nitro and South Charleston and at
 the South Charleston Sewage Treatment Company.23 24 25

     In 1977  and  again in 1983, the West  Virginia  Air Pollution Control
 Commission (WVAPCC) compiled  detailed inventories of emissions of  air  pol-
 lutants from  industrial  facilities  based  on data submitted by the indus-
 tries.26 27  These inventories were supplemented by information in EPA Region
 III files.26

     Special  ambient air monitoring  was  conducted at various  locations in
 the Kanawha  Valley  in  1977 under an EPA contract to detect levels of toxic
 substances present near industrial  complexes.28

     In May  1980, EPA  promulgated  consolidated Permit Regulations  (40 CFR
 Part 122)  that, among other requirements,  imposed significant  new responsi-
bilities on  industrial  sources  of  toxic  substances.   All facilities that
were in industrial  categories that  typically used or produced toxic sub-
 stances and  had NPDES  permits were required, as part of the permit renewal

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                                                                        III-6
 process,  to  sample their effluents for  toxic  pollutants  and submit these
 data  to EPA.  Most of  the major  industrial facilities in  the Kanawha Valley
 were  included in  this requirement and submitted permit  applications  to
 EPA.29   In  1982,  EPA  delegated  the NPDES  permit program  to the West Vir-
 ginia Department  of  Natural  Resources (DNR).   Recent data are  thus  present
 in the DNR files.30    This information includes  reports on  periodic compli-
 ance  inspections by DNR at major facilities.

      Regulations promulgated  under the Resource Conservation and Recovery
 Act  (RCRA)  required all  facilities  that generate,   transport,  or manage
 (treat, store, or  dispose) hazardous  wastes  to notify EPA in 1980 of their
 activities.31  Hazardous  waste  management  facilities were also  required  to
 submit simple permit applications  that summarized the types and capacities
 of hazardous  waste units  present at the  facility and the  types  and  volumes
 of hazardous wastes handled.32  These EPA files were a major source of data
 on hazardous waste activity in the valley.

      EPA contractors,  under  the direction  of the Office of Policy and Re-
 source Management, in  1981 conducted a major, short-term pilot study of the
 application of toxics  integration  procedures to a  geographical  area  (the
 Kanawha Valley).   The  study  was multi-media and based primarily on avail-
 able  data.  Both point and non-point  sources were evaluated.  Estimates  of
 releases of toxic substances  to each media were made for all major sources.
Where  site-specific  data  were not available,  estimates of releases were
 based on data on similar  sources of pollution  at other  locations or  on na-
 tional average data.   Environmental  modeling was used to  estimate ambient
 levels of toxic  pollutants because of a lack  of ambient  monitoring  data.
 Potential  or known environmental problems were identified  by comparing act-
 ual  or estimated  environmental levels of  toxic substances  to available cri-
 teria  or  standards.   Potential  control  strategies  were evaluated.   This
 study was primarily  a  pilot  test of  toxics  integration methodology  under
development for application to larger geographical  areas.   A draft contrac-
 tor report33 was  prepared but not published.

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                                                                       III-7
      As  part of the toxics  integration pilot project, EPA Region III con-
 ducted a  5-day  sampling  survey  in June 1981 of five stations on the Kanawha
 River near Institute,  five  wastewater discharges  from the Union Carbide
 plant at  Institute and one  discharge  from  Chemical  Leaman Tank Lines at
 Institute.   Samples  were analyzed for purgeable organic  compounds.34  An
 evaluation  of  the  impact of wastewater discharges  on  the  Kanawha River was
 also  prepared.35

      In 1982, EPA's Office  of Water Regulations and Standards contracted an
 evaluation  of  the  impact of proposed  effluent guidelines  for  the organic
 chemical  industry  on water  quality in the Kanawha River.36  The study, using
 water quality models, simulated water quality in the river for present con-
 ditions, with best practicable  treatment (BPT) in place at organic chemical
 plants and  with best available  technology (BAT)  in place.  The  study eval-
 uated the impacts  of effluents  from the Du Pont plant at Belle and the Union
 Carbide plant  at Institute based on actual  effluent data.  The impacts of
 effluents  from  the Fike  Chemicals,  FMC,  and Monsanto plants at Nitro were
 estimated based on national average effluent characteristics  rather than
 plant-specific  data.   No  evaluation of the  impacts of  the  Diamond Shamrock
 plant at Belle  or  the Union Carbide plant at South Charleston was attempted
 as the Diamond  Shamrock  plant  recycles process wastewaters and the Union
 Carbide plant discharges to a municipal wastewater treatment works.

      In 1982, DNR  compiled  data on hazardous wastes generated  in West Vir-
 ginia based on  a survey of  known generators.37  The inventory provides data
 on types  and  volume  of wastes generated  by  county, by industrial  category
 and by physical  state.   Information on reuse and on locations of treatment
 and disposal  (onsite vs.  offsite and movement in  and  out of state) were
 also compiled.

     NEIC provided technical  assistance  to  EPA Region III in 1982  in the
 development of a draft NPDES permit for the  FMC Corporation plant at Nitro.
A plant inspection provided current information on processes and pollution
control practices.38

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                                                                        III-8
      The  Comprehensive  Environmental  Response, Compensation and Liability
 Act  of 1980 (Superfund) resulted in much activity by EPA and West  Virginia
 during the  past  3 years  to  inventory,  inspect  and  evaluate  inactive hazard-
 ous  waste disposal  sites  in the  Kanawha  Valley.  To  date, about 50 known or
 potential sites  have been investigated  and detailed evaluations have been
 performed on  15  sites.39  Fike Chemicals is  the only site receiving a  high
 enough hazard  rating to be  named to the  Superfund priority  list, but other
 sites  are being  considered for remedial  measures.

     An investigation of two inactive hazardous waste landfills (Smith Creek
 and  South Charleston Municipal Landfill) was  conducted  in  1981 as an Ohio
 University  Master's  thesis project.40  The study developed  data on landfill
 contents and  actual  and predicted  long-term environmental  contamination.

     In response to new information on  sources and hazards of dioxin con-
 tamination,  EPA  began  a national investigation of dioxin contamination in
 1983.   The  study targeted as a top  priority  for investigation  those chemi-
 cal  manufacturing  facilities   that  made  certain  organic chemicals that
 potentially contained dioxin as  a by-product.   Sites where  wastes  from  the
 manufacture  of these chemicals were disposed of were also given top priority.
 In the Kanawha Valley, six sites were investigated including Fike Chemicals
 and Monsanto at  Nitro, Union Carbide at  Institute and three associated waste
 disposal sites.  Preliminary EPA results have not been released.41   Monsanto
 has  announced  that  Company  sampling has shown dioxin contamination at the
 100 ppb level  present in one area of its plant site.42

 STUDY METHODS

     Three  basic approaches were used to compile  available  data which were
contained primarily in the published literature and regulatory  agency  files.
An extensive  literature  search was  conducted  to  identify all  useful pub-
 lished  literature.   A  key  element of this search was a computer search of
 selected commercial  literature databases that  allowed review  of keywords
and  abstracts  of several million documents  in the environmental  field.

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                                                                       III-9
Both  geographical  and  subject  search  terms  were  used  to yield  the  broadest
possible  literature  coverage.   About  200 documents were  identified  as  of
possible  interest to this study.

     Abstracts  for  the 200  documents  were otained and reviewed and useful
items identified.  These documents were then obtained from libraries around
the country  when not available in the  extensive  NEIC library microfiche
holdings.  The documents were reviewed as received and secondary references
cited by  the documents obtained when appropriate.  This literature search
supplemented a  less  extensive  search  that had been performed for the 1977
NEIC study.

     The  second  major element  of  the  data  compilation activity was a
detailed  file search.  The  file search  encompassed the air, water  and haz-
ardous waste program files  at  EPA  Region  III  in  Philadelphia and the files
of  three  West  Virginia State agencies:   Department  of  Natural Resources
(water and  hazardous waste),  Air  Pollution Control  Commission (air) and
Department of Health (drinking water).

     Because an extensive search of EPA Region III files had been conducted
for the 1977 NEIC studies; this file search concentrated on updating infor-
mation filed since  1977 and on those  program  areas for which much  new data
had been generated since 1977 (such as hazardous waste site investigations).
Available information  was compiled on ambient air and water and biological
populations to aid  in  defining environmental  conditions.  Most data avail-
able through 1981  had  been  identified and  summarized by  the  1981  Toxics
Integration Project.33  The  file  search thus concentrated on recent data.

     The  1977 NEIC  study developed an inventory of potential point sources
of  toxic  substances  in  the Kanawha  Valley and  identified  all  major
sources.12  The Toxics Integration Project updated information on the major
sources and  also  estimated  the significance of  non-point  sources of toxic
substances.33  The file search concentrated on verifying the current inven-
tory  of  sources of  toxic  substances  and updating information  on  these

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                                                                        111-10
 sources.   Recent  data  on  air  emissions, wastewater discharges and hazardous
 waste  management  at major sources were compiled.   This included NPOES per-
 mit  applications, permits,  self-monitoring  data  and  inspection reports,
 RCRA  permit applications  and inspection  reports,  hazardous  waste site
 investigation  reports  and  air emission  inventories.

     The  third major element of  the  data  compilation phase involved  per-
 sonal  interviews  with  key EPA and West Virginia program personnel.   Infor-
 mation  on past,  present and proposed  future  environmental  control  programs
 was obtained  along with applicable environmental   regulations and  program
 procedures.

     Compiled  data on  environmental  levels of  toxic  substances were  com-
 pared to  appropriate criteria, guidelines  and standards to define the rela-
 tive magnitude of  known or  potential environmental problems.  Because moni-
 toring  data on actual  environmental  levels of  toxic  substances were  very
 limited,  predicted levels developed by model simulations in previous  studies
were used  in several cases  to identify potential problems.

     Available data  on environmental  levels  or  sources of  toxic substances
are not  adequate  to  prepare mass  balances  for any  of  the toxic  pollutants.
The Toxics  Integration Project  developed  estimates that are believed ade-
quate to  identify which toxic pollutants  may be of concern in  the valley,
which environmental  pathways  from source to  receptor  are important  and  the
relative  significance  of  various  classes of point  and non-point sources of
toxic pollutants.

     Rating criteria were  developed  and applied to point sources of toxic
substances to define the relative magnitude of releases of toxic substances
to the  environment from major sources.  The rating criteria were based on
the relative magnitude of toxic substances present  in air emissions  and
wastewater  discharges, hazardous  waste management  activity and  site
contamination.

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                                                                      IV-1
                       IV. ENVIRONMENTAL CONDITIONS
     Chemical  substances  are  present in large quantities  in  the Kanawha
Valley.  The bulk of this volume is raw material  or products of the various
chemical manufacturing plants.   Chemical  substances are also used by non-
chemical manufacturers,  commercial  establishments  and  residents in and
around their homes  in  many common products including pesticides, cleaning
agents and paints.  This  situation  is not  unique to  the Kanawha  Valley but
is  shared  with other  areas of  the  country which  have concentrations of
chemical manufacturing plants.

     Releases of chemical  substances  to the environment from the various
industrial, commercial and  residential  activities  are inevitable and, to
some degree, unavoidable.   Some of these  chemicals  are hazardous or have
known  or  suspected toxicity or health effects.   The quantity  of such
releases,  the types of chemicals and the pathways  they follow are all impor-
tant  in determining environmental  impacts and resulting effects on  man.

     Within  the  Kanawha  Valley, chemical   substances  are present to  some
degree in  ambient  air, the  inside air of homes and  industrial plants, sur-
face waters  including  the  Kanawha River and its tributaries, the suspended
and bottom sediments of these surface waters,  contaminated  groundwater aqui-
fers, public drinking water supplies, and fish and other aquatic life.   All
of these media are important because they represent pathways by which chemi-
cal substances are  transported  through  the environment and by which they
may ultimately impact on man.

     In the  past,  controls on  releases of chemical  substances  and other
pollutants to  the environment were  inadequate and  serious environmental
impacts occurred.   Inadequate controls  on  emissions  of air pollutants pro-
duced  severe degradation  of air  quality in the Kanawha Valley urban  areas.
Large volumes of pollutants, including toxic substances,  were discharged to
surface waters in  industrial and municipal wastewaters and in contaminated
stormwater runoff.  This  resulted  in major degradation of water  quality in

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                                                                      IV-2
the Kanawha River.  Improper disposal of large volumes of hazardous wastes
also contaminated surface and groundwaters and surface soils near disposal
sites.

     Over the past 25 years, implementation of various pollution abatement
measures to control  traditional  air and water pollutants  (such  as suspended
particulates in air and oxygen  demanding substances in water) have resulted
in major  improvements  in air  and water quality.  Concurrent  with  this
improved control of traditional  pollutants  has been a reduction in releases
of toxic substances to  the environment.

     Recent improvements  in man's  understanding  of the adverse health and
environmental  effects  of low levels of chemical  substances have led  to leg-
islation, regulations,  and activities directed toward minimizing the pres-
ence of  hazardous chemicals  in  the environment.    This regulatory thrust,
coupled with improved  control  technology  and disposal practices, has also
resulted in major reductions  in releases of  chemical  substances to the
Kanawha Valley  environment.  However,  because of past disposal  practices
and the  persistence of many chemical substances, coupled with deficiencies
in present  regulatory  programs,  several  environmental  problems remain.

     Controls  on traditional  air pollutants  have  been successful in  achiev-
ing major enhancement  of  air  quality such that  air  quality  is  now better
than required by  ambient  air  quality standards  for  all  regulated pollu-
tants.   All  regulated  air quality parameters  are  in compliance  with  primary
ambient air quality criteria designed to protect  public health.

     Although  the  air  pollution control program has been successful  in
reducing traditional air  pollution, a major area of  concern  remains.   Var-
ious chemical  substances  (including  some  with known or potential toxic or
health effects) have been detected in Kanawha Valley ambient air.  These
substances are  not now regulated by State or  Federal air pollution control
programs.  Available data on ambient  air concentrations of  chemical sub-
stances  in the  valley  are very limited and  outdated.  Reductions in emis-
sions of chemical  substances of concern have occurred in recent years but

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                                                                      IV-3
current emission  levels  are  not fully defined.  Past  studies  have  shown
that the  potential  for adverse  health effects  may be present at some loca-
tions in the valley, but present data are inadequate to assess present con-
ditions.  There  is  a  need for  an assessment of the current status of air
quality and emission levels of chemical  substances.

     Water quality conditions essentially parallel  air quality.   Water pol-
lution  control programs  have  been successful in achieving major reductions
in discharges of  conventional water pollutants with an associated enhance-
ment of water quality.   Prior to the 1970s, water quality in the Kanawha
River was severely  degraded  and most water uses were  seriously impaired.
Water quality in  the  River now meets applicable water quality  standards
most of the  time.   Most  water uses  have been restored and fishing quality
and quantity have improved.  However,  several  environmental  problems related
to water quality remain.

     The lower main stem of the Kanawha River is no longer designated (since
1981) or  protected  for  public water supply use.   This reflects the diffi-
culty and economic  impact  of  achieving and maintaining water quality suit-
able for a public water supply.

     Although aquatic life and  fish populations in the River have substan-
tially improved during the past 15 years, the sports fishery has not achieved
its potential quality if additional control of point and non-point sources
of pollution were achieved.   Samples of  fish from several locations  in the
River exhibit elevated levels of several  toxic pollutants.   Although observed
levels  of toxic  pollutants in the River are below concentrations known to
cause acute  toxicity  in  aquatic life, previous studies suggest that there
may be potential  problems with chronic toxicity to aquatic life and/or bio-
accumulation of  toxic pollutants  in fish.   The studies also suggest that
potential  health  hazards  from consumption  of fish with elevated levels of
toxic substances may be present.  Data are  inadequate to fully evaluate the
effects of toxic pollutants on aquatic life in the River.

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                                                                      IV-4
     Bioassays of wastewater  effluents  from several industrial  facilities
have shown the discharges to be moderately to highly toxic to aquatic life.
Spills and  leaks of toxic pollutants at  industrial  plants periodically re-
sult in the  releases  of such pollutants to the River.   Current NPDES per-
mits for several  major industrial plants do not limit toxic pollutants pre-
sent at significant  levels  in their wastewater discharges.   West Virginia
water quality  standards  do  not  limit several toxic  pollutants periodically
present at  significant  levels in the Kanawha  River.  Collectively,  these
factors may  be contributing to adverse  environmental  impacts  on aquatic
life and beneficial  water uses.

     In the past, large volumes of industrial solid and liquid wastes, fre-
quently containing hazardous  and/or  toxic substances,  were disposed of in
landfills, pits, ponds,  lagoons,  open  dumps and other disposal  sites that
were not  properly  designed,  constructed  and/or  maintained  to adequately
contain these  wastes.   As a result, toxic  substances have been  released  to
the air, surface water and groundwater surrounding these sites.   Large vol-
umes of toxic substances are still present at some of these sites.   Because
of the  persistent nature of these substances, several  of  the sites pose
long-term potential  or  actual sources  of  releases  of toxic  substances to
the Kanawha  Valley environment.   In several  instances,  leachate  from inac-
tive disposal sites  has contaminated private water supply wells.

     In the  following  discussion,  available data on air and water quality
are summarized and compared to applicable regulatory criteria  and  stand-
ards.   Trends  in environmental  quality and problem areas are highlighted.
Monitoring needs are also identified.

AIR QUALITY

     Suspended particulates  and sulfur  dioxide are  the  air pollutants  that
have historically caused the most severe  air  quality  degradation  in the
Kanawha Valley.  Installation of  air pollution controls, plant  and/or  pro-
cess shutdowns, plant modernizations and other factors as the result of air
pollution regulations  and  economic incentives have substantially reduced

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                                                                       IV-5
 emissions of  these pollutants over the  last 20 years.  As shown in Table 3,
 derived  from  the  1982 Annual Report of  the West Virginia Air Pollution Con-
 trol  Commission43 (WVAPCC),  maximum and average ambient levels of both of
 these pollutants  have been sharply reduced.

     The WVAPCC  monitors  ambient air quality at 11  locations in the study
 area which  corresponds  approximately to the Kanawha Valley intrastate air
 quality control region (Region IV).  Parameters routinely monitored include
 total suspended  particulates,  sulfur dioxides, carbon monoxide,  nitrogen
 oxides and ozone.  Parameters monitored vary from station to station.   Moni-
 toring data are used to assess compliance with national primary and second-
 ary ambient air  quality  standards established by EPA and designed to pro-
 tect  public  health.   Air quality  is now  in  compliance with all  primary
 ambient standards  at all  monitoring  locations.  As  shown in Table  3, major
 reductions in  suspended  particulate  levels have occurred.   Sulfur dioxide
 levels (annual mean) are  only about one-fourth of  the primary standard.
 Carbon monoxide,  nitrogen oxides  and  ozone levels  are  also  well  below
 applicable limits.

     With respect  to hazardous air pollutants, EPA  has established regula-
 tions for only five pollutants of which only two (benzene and vinyl chlor-
 ide) have been of concern in the  valley.  These regulations are emission .
 limits rather  than ambient air  standards.  Vinyl  chloride  is no  longer
manufactured in the valley.  Although it is still used in one plant, emis-
 sion levels are  reportedly  very  low in comparison  with the  previous  manu-
 facturing emissions.   EPA promulgated regulations  for fugitive emissions of
benzene from organic chemical  plants  in June  1984.

     There are numerous chemical  substances  emitted to the atmosphere of
the Kanawha Valley in  significant amounts.  Many  of these  are volatile
organic compounds (VOCs)  which have suspected  or known human health effects
at relatively low ambient concentrations.  Several   substances such as ben-
zene and vinyl chloride  are  suspected  or known human carcinogens.  Emis-
sions of VOCs  to  the atmosphere  are believed  to be  about  an  order of  magni-
tude greater in total weight than releases  of  VOCs  to water  and

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                                                                  IV-6
                             Table 3

                       AIR QUALITY TRENDS43
               Total  Suspended Participate Matter
                  (micrograms per cubic meter)
                Maximum Value
                       Annual  Geometric Mean
Location
1965
1982
1965
1972
1977
1982
Montgomery
Charleston
S. Charleston
Nitro
1012
722
899
667
137
167
148
184
379
261
172
145
153
108
-
81
71
93
84
68
60
65
63
54
                         Sulfur Dioxide
                  (micrograms per cubic meter)
     Location
                                   Arithmetic Mean
     1968
     1970
     1975
     1980
     1982
N. Charleston
S. Charleston
Nitro
60

43
57

34
46
43
26
19
37
26
21
17
18

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                                                                      IV-7
 groundwater.33  The significance of the levels of VOCs present in the valley
 cannot be evaluated with present information.

     Unfortunately, monitoring data on ambient  levels of VOCs are  very
 limited  and  dated.  This  is  due  to  the  combined  effects  of  a  lack of suit-
 able monitoring methods,  the expense of sample analyses and no regulatory
 limits to compare with the data.

     In  1975,  a  reconnaissance survey of ambient air near chemical  plants
 in the Kanawha Valley detected nitrosamines near Belle and South Charleston.9
A source of nitrosamine emissions at Belle was identified and abated.  Vinyl
chloride was  detected  in  South Charleston.   Manufacture of vinyl  chloride
has since ceased.

     Special   ambient air  sampling  in mid-1975 was  conducted  at  about 15
locations in  the  Kanawha Valley  by  Research  Triangle  Institute (RTI)  under
contract to  EPA.6  The Kanawha Valley was one of several  locations sampled
as part  of a  study to develop  techniques for measuring carcinogenic  vapors
in ambient atmospheres.  Volatile organic compounds detected  included ben-
zene,  carbon  tetrachloride,  chlorobenzene,  chloroform,  dichlorobenzene,
methyl  chloride,  methylene  chloride,  naphthalene,  tetrachloroethylene,
1,1,1-trichloroethane  and toluene.   Concentrations  were not given.

     RTI  conducted additional  ambient  air  sampling  in the  valley in  late
1977 under an EPA contract.28  Short-term sampling was conducted during 2-
to 4-day periods  in late  September, late  October and mid-November at nine
locations.   Numerous  halogenated  organics,  volatile  organics and polynuclear
aromatic  compounds were detected  at widely  varying  concentrations.   Quanti-
tative  data  were  developed  on only part  of the samples  and  compounds.

     Ambient   concentrations  were observed to vary  significantly  between
sampling  periods  and  among  locations.  Highest  concentrations  generally
occurred  during the October  sampling.   Organic  compounds with the higher
concentrations included benzene, toluene, naphthalene, acetophenone, ethyl

-------
                                                                      IV-8
acetate,  methylene  chloride,  chloroform,  carbon tetrachloride, 1,1,1-tri-
chloroethane  and  tetrachloroethylene.   The highest concentrations of most
of  these  compounds  occurred in South Charleston and  St.  Albans,  although
higher  concentrations  were also  detected for  some  compounds  in Belle,
Charleston, Institute and Nitro.

     Benzene  had  the  highest  concentration (71.8 ug/m3)  in  St. Albans  in
October,  but  also exceeded 3 ug/m3 in South Charleston, 2 ug/m3 in Institute
and  1  ug/m3  in Nitro.   Toluene concentrations  ranged up  to  a  peak of 2.9
ug/m3  in  St.  Albans.   Other high concentrations in  St. Albans were  naph-
thalene (4.7 ug/m3) and ethyl  acetate (6.9 ug/m3).   Acetophenone (5.0 ug/m3)
and  naphthalene (3.8  ug/m3) were elevated in South Charleston.  Methylene
chloride  was  highest  in South Charleston  (11.3  and  9.8 ug/m3) but  also
ranged  from 1.6 to  4.1 ug/m3   in  Belle, Charleston,  Institute  and Nitro.

     Carbon tetrachloride  was found at trace  amounts at most locations
(<0.1 ug/m3)  except at  St.  Albans (3.63 ug/m3) and South Charleston (2.22
ug/m3).30  Manufacture  of carbon  tetrachloride  in South Charleston has
ceased  since  the  1977  sampling.   Ambient  air modeling by the Toxics Inte-
gration Project in 1981 suggested worst case 24-hour concentrations of car-
bon  tetrachloride might exceed 10 ug/m3 based on continued manufacture  and
various simplifying assumptions.33

     Chloroform levels observed by RTI  ranged from  <0.12 ug/m3  at most loca-
tions to  a high of  2.16 ug/m3 in South Charleston.28  Toxics  Integration
Project modeling suggested peak concentrations  in the range of  8 to 26 ug/m3
might be  possible near industrial  facilities  in Belle and  Institute.33

     The 1977  RTI  ambient air  study is  believed to  be the latest evaluation
of  levels of  volatile  organic compounds in the valley by regulatory agen-
cies.   Several industries may  be  collecting data on  selected parameters,
but  such  data were not available  for this  study.  There have been signifi-
cant changes  in emissions of  volatile organics  since 1977 due to plant
closings, process  changes, etc.  The 1977  data  are  thus probably not repre-
sentative of current conditions.

-------
                                                                       IV-9
      The  observed levels  of  several volatiles were  substantially  above
 normal  atmospheric levels for non-industrial areas.  There are no regula-
 tory  limits  to assess  the  significance of the observed concentrations; how-
 ever,  these  levels are  high enough to be of concern when compared with data
 on  levels  of volatile organic compounds  believed  to have  potential  chronic
 health  impacts.

      It  is  clear from the range  of values  observed in the  short-term study
 and predicted by modeling  that much more ambient data obtained under a var-
 iety  of  meteorological  conditions are needed to  assess present  levels  of
 volatile organic compounds in the valley atmosphere.  The WVAPCC is obtain-
 ing an analytical  instrument  to begin such monitoring.

     The WVAPCC monitors regularly for lead in ambient air.  Ambient levels
 in 1980  were in  the  range  of  0.34 to  0.77 ug/m3.33  The observed  levels  in
 1982 were in the range of  0.11 to 0.40 ug/m3.43  These levels compare favor-
 ably with the ambient air  standard of 1.5 ug/m3.

     The WVAPCC  also  monitors rainwater as an assessment of possible acid
 rain effects  in  the  valley.   The pH  of  normal rainfall is generally con-
 sidered to  be  about  5.6.   The observed  pH of rainfall ranged  from  3.6  to
 5.6 in  Charleston  and  3.3  to  5.7  at Guthrie near the  study area.43   Analy-
 sis of the rainwater indicated sulfates were the primary constituent.  Moni-
 toring and analytical methods were not described.

     Several attempts have been made  to use health data to identify possible
problem areas with possible  air  pollution implications.   A study of mor-
tality data  for  one  area  of North Charleston was  conducted by the Depart-
ment of Health  in  early 1982.44   The study concluded that for the 1970-79
period, mortality due to malignant neoplasms was  significantly greater than
expected.   Data were  apparently  not  evaluated for  the effects of occupa-
tional exposure,  smoking habits and  other factors  that could influence mor-
tality rates.  The study  was  conducted because  of concerns about possible
adverse health impacts  of  air pollution but available data evaluated were
not adequate to  determine  the potential  causes of  the excess  mortality.

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                                                                      IV-10
     An  occupational  health study of a Belle chemical plant was conducted
 in  1978  and 1979 to evaluate the occurrence of possible excessive levels of
 eye  lesions and neoplasms.45  Data were not adequate to determine the cause
 of  the unusual levels of these health problems that were observed.

 WATER QUALITY

     Water quality in the Kanawha River is protected by West Virginia water
 quality  standards  for water contact recreation,  industrial water supply,
 agricultural water  supply,  propagation  and maintenance of  fish  and  other
 aquatic  life and water transport, cooling and power.1  Zone one of the river
 from its  origin  at Gauley Bridge downstream to Mile Point 72 near Diamond
 is also protected for public water supply.  Zone two, the lower 72 miles of
 the  river,  is  not  protected for  public water supply.  This  use was dropped
 for  zone  two  in  1981.  The  lower river has  not been  used as a water  supply
 since the Nitro plant was closed in the mid-1970s.  St.  Albans has an auxil-
 iary intake near the mouth of the Coal River in the Kanawha River backwater.
 This intake could  conceivably  use some Kanawha River water during extreme
 low flows on the Coal River.

     The water quality standards specify  both narrative and numerical cri-
 teria on a variety of water quality characteristics including several toxic
pollutants  (arsenic,  cadmium,  copper, cyanide,  chromium,  lead,  mercury,
 zinc and  several pesticides).1   Numeric criteria  have not been established
 for toxic organic pollutants other than the pesticides.   In the past, severe
water quality  degradation  and  widespread  noncompliance with water quality
 standards for the lower river were common.  As  the result of pollution con-
trol programs, major  enhancement of water quality has occurred.  This is
best demonstrated by  dissolved  oxygen levels  in  the river.  Before  1970,
zero dissolved oxygen levels frequently occurred in the river during summer
 low-flow periods.  As  shown in Figure 4,  dissolved oxygen levels progres-
 sively improved during the  1970s as loads of oxygen demanding pollutants
discharged to  the  river  were reduced.11   This improvement has continued.
 For the  1979-81  period,  dissolved oxygen  levels in the river averaged 8.6
mg/£ and there were no violations of the  4.0 mg/£ minimum limit.46

-------
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              10
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           KANAWHA RIVER MILE POST
                                                    
-------
                                                                       IV-12
      Although  good dissolved oxygen levels are now achieved, the river  is
 water quality  limiting  for oxygen demanding pollutants.  Waste load alloca-
 tions have  been  assigned  to  major wastewater dischargers.

      For  most  other water quality parameters, water quality meets or exceeds
 applicable  numerical  criteria all  or most of  the time based on periodic
 monitoring  by  the  Department  of Natural Resources, Water Resources Division.46
 For  the  1979-81  period,  a few  (<15%)  violations  of criteria  occurred  for
 pH,  cyanide,  manganese,  lead and cadmium.  For phenolics and iron, viola-
 tions  were  more  frequent, in the 15-49%  range.   Fecal coliform criteria
 were  violated  more than half  the time.  The pH, iron and manganese problems
 were  attributed  to coal mining  impacts.   No particular quality trends  were
 reported.

      Although  violations  of  the cyanide and lead  standards  are infrequent,
 they  are  of some concern.  Modeling  of ambient  concentrations  in the  lower
 Kanawha River  for various flow conditions was performed as part of an EPA
 assessment  of  the environmental impact of proposed effluent guidelines  for
 the  organic  chemicals  industry.36   This  study indicated the potential for
 discharges  of  cyanide  from  chemical  plants to  produce chronic effects  on
 aquatic life during  low streamflow  conditions both for present wastewater
 discharge and when best practical  treatment or control technology (BPT) had
 been  installed.   Installation of  best available pollution control  techno-
 logy  (BAT)  would eliminate  this adverse effect.  The  same study indicated
 the potential  for a low level of increased health risk associated with con-
 sumption  of  possible  arsenic-contaminated  fish  from the river.   This risk
was present  at all  levels of  pollution control  including BAT but BAT would
 reduce the  risk  to the 10~6  level at  low flow conditions.   If the river
were  to be  used  as a public water supply, the risk level would be  higher.

     Observed  lead concentrations in  the  river over the 1978-1981 period
 have  ranged  from <20  ug/£ (the  detection limit)  to 120 ug/£.33   Maximum
concentrations in  various reaches ranged from 60  to 120 ug/£.  These maxi-
mum  values  are significantly higher than the water  quality standard of
25 pg/£ and  may  exceed chronic  or acute toxic  levels  for aquatic life.47
During the June 1981 EPA survey, lead was  <5  ug/£.

-------
                                                                      IV-13
     Prior to 1979, data on the presence and concentrations of toxic organic
pollutants in the Kanawha River were practically non-existent.  Since 1979,
more data  have  become available but still  are  limited,  especially  during
critical  low-flow  periods.   The main sources of data  are the Ohio River
Valley Water Sanitation Commission (ORSANCO) organic detection system moni-
tor, data  on  intake water quality  submitted with NPDES permit applications
and  a  short-term stream sampling  survey conducted  by  EPA in  June  1981.
These data are  summarized  in the  Toxics Integration Project  report33 and
the 1979-1981 DNR 305(b) water quality report.46

     ORSANCO operates  a  number  of organic  detection monitors on  the Ohio
River and  major  tributaries  to  serve as an early warning system to detect
spills of organic chemicals in the river system.  The Kanawha  River monitor
(designated as at  St.  Albans) is  north of  Nitro downstream of all chemical
plant wastewater discharges.   Monitoring, which began in 1979, is for purge-
able halogenated organic compounds.   Although  the primary purpose  of the
monitor  is spill detection,  the frequency of sampling and length of moni-
toring record provide data on the  frequency and level of occurrence of these
compounds in the lower river and some indication of trends.

     For the 1980-81 period,  the monitor detected eight compounds (bromodi-
chloromethane, carbon  tetrachloride, chloroform,  dichloroethane, 1,2-di-
chloropropane, methylene chloride, tetrachloroethylene and trichloroethyl-
ene) in  more  than 50%  of the 257  samples analyzed.46  Chloroform  (90%) and
carbon tetrachloride  (83%) were the  most frequently detected.  Most com-
pounds detected were  at  levels  less  than  1  pg/£  in  most samples.  About
two-thirds of the chloroform samples, however,  were  in the 1-10 ug/£ range
with six samples exceeding 10 ug/£.  About  half of the carbon tetrachloride
samples were in the range of 1-10 ug/£.   There were a total  of 14 instances
representing four compounds  that exceeded 10 ug/£.

     Carbon tetrachloride in the  190 samples taken by ORSANCO during 1979
and 1980  ranged  from  <0.1  to 14.7 pg/£ with a median concentration of 1.3
ug/£.33  The median concentration  decreased from 2.1 ug/£ in 1979  to 1.1
ug/£ in  1980,  probably reflecting the  shutdown of carbon tetrachloride

-------
                                                                      IV-14
production  at FMC in South Charleston  in  1980.   Observed concentrations
during  the  June 1981 EPA short-term  survey  were  in the 0.2 to  0.6  ^g/£
range.35

     ORSANCO  data for 1979-80 showed chloroform levels ranging from <0.1 to
219  (jg/£  with a median of 1.5  pg/2.33   The  high  value was produced  by  an
apparent  chloroform  spill of  unknown  origin.   Median  chloroform  concentra-
tions increased from 0.8 ug/£ in 1979 to 2.0 ug/£ in 1980.  Observed levels
during  the 1981 EPA survey were in the 0.9 to 2.2 [iq/l range.35  Chloroform
concentrations  for the water  intake at  the long-term  monitoring  of chloro-
form at the  Union Carbide plant intake  in  Institute averaged about 41 ug/£
for the 1977-80 period.33  NPDES permit application data for 1979-80 at the
same intake  averaged  <10  ug/£.33  An average value of 132 |jg/£ at a plant
intake  in Nitro has  also  been  reported  in a permit application.33   These
data indicated that significant levels of chloroform were continuously pre-
sent in the  river  with substantially higher peaks periodically occurring.
Peak values were below levels considered to be acutely or chronically toxic
to aquatic  life.47  Mean concentrations  posed  a low level (10~7) of  health
risk for  ingestion of  aquatic organisms contaminated with chloroform.   If
the river were evaluated as  a source of drinking water,  the  risk level  would
increase to the 10~5  level.

     The 1983 effluent guidelines study  indicated there may be a potential
low health risk  associated with consumption  of contaminated  fish from the
river based  on  modeled concentrations of benzene, chloroform and 2,4-dini-
trotoluene under present wastewater discharge conditions.36   This risk dis-
appears  at the BAT treatment  level.

     In  the  above  discussion, various potential  impacts  on  aquatic  life
have been projected based on  observed pollutant  levels and water quality
criteria based on scientific  studies.   In a specific stream  situation,  var-
ious factors  such as  synergistic  effects of  multiple  pollutants, etc.  may
cause aquatic  life  to respond  differently than  predicted.   Biological
studies  of aquatic life in  the stream are the only means  of  fully assessing
the impact of water quality.

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                                                                      IV-15
     A  comprehensive  EPA biological  study of  the  river  in the mid-1960s
documented  the  major  impacts  of  pollution  on  the  lower river  in  comparison
to  upstream locations.48  At  London  Dam,  13 miles  upstream from  Charleston
(but downstream of the Belle  industrial complex), 9 to 25  taxa were present
including  caddisflies,  mayflies  and dragonflies,  all pollution-sensitive
organisms.   In  contrast, at Winfield Dam  30 miles  downstream  from  Charles-
ton  and downstream of  all  industrial  complexes,  only 1  to  9 taxa were
observed  and  these  were almost entirely pollution-tolerant aquatic earth-
worms and  midges.   Recent benthic data indicate similar macroinvertibrate
populations at  London Dam but much  improved populations at Winfield Dam.46
In 1980, there were 15 taxa present at London and 13 at Winfield.  For 1981,
London had  29 taxa and Winfield had 21.  For both years,  the diversity index
was  lower  at  Winfield  than at London.   An even lower diversity  index was
present at  the mouth of  the r.iver near Henderson.   These data indicate that,
although benthic  organism populations  have substantially  improved in the
lower river over the last 10 to 15 years,  the impacts of pollution are still
measurable.

     Data on  fish  populations also  show similar trends.   In  the 1960s, a
diverse fish  population  was  present in the upper river indicating various
desirable gamefish.  In  contrast, fish populations  in the  lower  river were
predominantly pollution-tolerant  rough fish  less  desired by  fishermen.
Sport fishing for  catfish did occur in the lower  river but the  fish were
often tainted with a displeasing  taste  and/or odor.48  A comparison of fish
sampling data for the 1968-80  period at London and Winfield Dams indicates
that desirable gamefish  populations  at Winfield increased dramatically in
the late 1970s and are now similar in numbers to London Dam.36  The quality
and quantity  of the fishery at London also improved during this period.  A
record striped bass was  caught near Charleston in  1982  and  hourly catch
rates in bass tournaments have increased  substantially in recent years.36

     Given  the increase  in the quality of  the Kanawha sport fishery, it is
probable that consumption  of  fish from the river is increasing.   Contami-
nation of fish with toxic substances thus  becomes  of greater concern.   Fish
samples from  the  river  are periodically  monitored by various agencies.

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                                                                      IV-16
Data  for  PCBs were available for  the  1969-81 period.33 46  In the past,
high  levels of PCBs were detected  from fish collected at Winfield.  For the
1968  to  1970  period,  PCB levels averaged  above  2 ppm with  a  maximum  of
14 ppm.33   In 1981,  two fish samples  at Winfield averaged about 0.7 ppm
PCBs.  The  Food  and Drug Administration (FDA) has established a temporary
tolerance limit  of 5  ppm for PCBs  in  edible  fish flesh.49  In 1977, FDA
revised the temporary  tolerance limit downward  to 2  ppm.   This  limit  was
stayed indefinitely in 1979.  Comparison of the observed PCB levels in fish
to these  limits  indicate that potential health hazards  from consumption of
fish  caught at Winfield were present  in the past,  but recent data  indicate
a lesser risk, although as recently as 1979 a level of 10 ppm was observed.

     Data on  PCBs  in fish at London for the 1979-81 period  indicate average
levels of about  1 ppm with a maximum of 3 ppm.33 46   For the 1969-74 per-
iod,   PCBs in  fish samples  from near Charleston showed the highest average
levels of 3.3 ppm with a maximum of 13 ppm.33  Recent (1981) data  indicate
PCBs   remain high  in  this  vicinity.  Two samples  obtained  near the State
capitol had PCB levels of 1.6 and 2.4 ppm,  respectively.46

     There are no known point sources of PCBs in the  Kanawha Valley.   Spill
logs  maintained by EPA  indicate periodic  small  spills of PCBs  from trans-
formers and capacitors  are  presently  occurring.50  Past releases of PCBs
may have  contaminated  bottom sediments in  the river.

     Fish samples in 1981  obtained  near the State capitol contained concen-
trations  of chlordane, a pesticide,  averaging about  0.2 ppm.46   The  FDA
action level  for  fish  flesh is  0.3 ppm.   Chlordane levels in fish samples
from  other river  locations were lower.  Chlordane  is  used for termite con-
trol  around  residential  and commercial  buildings  and  is  a persistent chlor-
inated hydrocarbon.

     No data  were  available  on  concentrations of toxic  organic pollutants
such  as carbon tetrachloride and chloroform in fish.

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                                                                       IV-17
     Most  of  the  permits  issued to  major  dischargers of  industrial
wastewaters  in the valley require that periodic bioassays be conducted on
the wastewater effluents.  These  bioassays are short-term (usually 96-hour)
tests  of  the acute toxicity of  the  wastewaters  to aquatic  life.   Through
application  factors,  they can give  some measure  of the potential  chronic
toxicity  effects  of  the effluents as  well.   Data  reported  to  EPA  and  DNR
indicate  that  several  of the major wastewater discharges regularly or  per-
iodically  exhibit  moderate to high  levels of acute toxicity.7 30  In most
cases, the cause of the  toxicity  has not been defined.   Data are also inade-
quate  to  assess  the  impact (acute or chronic)  on  aquatic life  in the river
although there are some  known impacts, as discussed above.

HAZARDOUS WASTE DISPOSAL

     Large volumes of  solid and  liquid industrial wastes are generated by
industrial facilities  in the valley.   Substantial  amounts of these wastes,
especially those generated by chemical plants, have been designated as  haz-
ardous wastes  by EPA  and/or  DNR  because  they are  corrosive,  ignitable,
reactive or contain toxic substances.  In the past, large volumes of hazard-
ous wastes were disposed of in landfills,  pits, ponds, lagoons, open dumps,
strip  mines  and other  disposal  sites that were not properly designed, con-
structed or maintained to adequately contain these wastes.  Other poor  dis-
posal  practices resulted from ignorance on the part of the waste generator.
In a few cases, illegal waste disposal was knowingly conducted.

     As a  result  of  this past inadequate disposal,  toxic  substances  are
being  released to  the  environment in  significant  amounts from many loca-
tions.   There  are  at least  50 sites  that are  suspected  of containing toxic
hazardous wastes.   Groundwater contamination has  occurred at some hazardous
waste  sites  and poses  problems that  regulatory agencies  are investigating.
Fortunately,  use of  groundwater  for  drinking water supplies is minimal  in
the valley.  However,  in several cases, private  drinking water supplies
have been  contaminated.   This posed  unacceptable health  risks to residents
and alternate  water  supplies were obtained,  sometimes at significant cost
to residents.

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                                                                       IV-18
     Other  environmental  problems  associated  with hazardous waste sites
 include migration of toxic chemicals  in  leachate  into surface streams, con-
 tamination  of  surface  soils at  sites  with  subsequent transport of toxic
 chemicals  in  surface runoff,  emission of volatile organic compounds to the
 air,  fires  and explosions.   Several  small  streams  tributary to the Coal
 River  near  the St.  Albans water  supply  intake receive  leachate.   The  air
 emissions,  fires  and explosions were  more  of  a problem when sites  were
 active but  these  hazards  remain a potential  problem.  The large volumes  of
 wastes present at  several  of  the larger  sites, coupled  with  the persistent
 nature of  the  toxic  substances, pose a long-term potential for  major
 releases of toxic substances to  the environment.

     Various remedial measures are being taken by regulatory agencies, site
 owners and  waste  generators to  abate  the release of toxic substances  from
 inactive hazardous  waste  sites.   In  some cases,  such  as the  Poca Drum  site
 (an  illegal dump  of drums of hazardous wastes in a strip mine), immediate
 removal actions are taken by regulatory agencies  to  remove  the source of
 contamination.   Another site  (Fike  Chemical) has  been placed on the Super-
 fund priority  list  for  major remedial action.   For most sites, however,
 site  investigations ranging from  preliminary  assessments to  full site
 investigations  involving  environmental and  waste sampling and  monitoring
well  installation  have  been  conducted.   A few sites have  not  yet been
 investigated.   In most cases, little actual remedial work to remove or con-
 tain contamination  has  been  accomplished.   This  is due to the  relatively
young age of the hazardous waste site program,  the complexity and high cost
of  remedial  measures needed  and legal  complications where  responsible
parties have been identified.   There is a well-defined need to complete the
 full site investigations  where  warranted so that the most hazardous sites
can all be identified and remedial work begun.

     Many of the  environmental  problems  associated with  hazardous  wastes
occur at inactive  sites.   However,  industrial  facilities continue to gen-
erate, store,  treat and dispose of major volumes of hazardous wastes in the
valley.  Hazardous waste management practices are much improved, but nation-
wide experience of  regulatory  agencies administering the hazardous waste

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                                                                      IV-19
management program  established by  RCRA suggests  that  current disposal
practices may  still  pose  environmental  problems in  some  cases.   Both  EPA
and DNR are actively assessing current practices in the valley.

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                                                                        V-l
                   V.  SOURCES OF TOXIC SUBSTANCES
     Chemical substances,  including  toxic  or potentially  toxic  substances,
are released  to  the environment of the Kanawha Valley from numerous point
and non-point sources.  An evaluation of these various types of sources was
conducted by the Toxics Integration Project in 1981 and estimates were made
of the  releases  of 15 toxic substances to ambient air, surface waters and
in hazardous  waste disposal  [Table 4].33  This evaluation  indicated  that
industrial manufacturing plants and hazardous waste disposal sites were the
most important point  sources.   Important non-point sources  include aban-
doned coal mines,  residential and commercial facilities, transportation and
urban runoff.   Other sources/pathways were  considered minor.   Municipal
wastewater treatment  facilities  were considered together with  industrial
facilities by the Toxics Integration Project.

     In the  following discussion,  additional details  are  presented on each
type of source  including  the  pathways  by which toxic  substances  are
released  to  the  environment.   Details are presented on the preparation of
an inventory  of  all known and potential point  sources  and  the  subsequent
rating of individual sources to identify major sources of toxic substances.
Major industrial and  hazardous waste  facilities  are listed.  Detailed dis-
cussions  on  the  major sources  are presented by  area  in  Sections  VI-VIII.

POINT SOURCES

Industrial

     Industrial  manufacturing  plants are  the  most important sources  of
toxic substances in the Kanawha Valley.   Many of these facilities handle,
transport, consume,  and produce  large volumes of toxic substances.    It  is
inevitable and unavoidable  that  some of these  substances are  released to
the environment from such facilities.

     Industrial  wastewaters  are  a common  pathway  for transport of toxic
substances from industrial plants.  These  include process wastewaters, cool-
ing water, and miscellaneous utility and other waste streams.   The volume

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                          Table 4
SUMMARY OF TOXIC SUBSTANCES CONTRIBUTIONS BY SOURCE/PATHWAY33
                    (loads in ton/year)
Source/Pathway
Acrylonitrile  Arsenic  Benzene
                                     Cadmium
                                 Carbon
                              Tetrachloride
                                   Chloroform
                                          Lead
Industrial Point Sources
  Air Emissions
  Wastewater Discharges
  Hazardous Waste Disposal
  Spills

Non-Point Sources
  Residential & Commercial
    Air Emissions
  Transportation
    Air Emissions
  Inactive Coal Mines
    Mine Drainage
  Urban Runoff
        34
         1
         5
  4.3
95-204
                 10
                 2.4
52
13
30
                            12

                            16
11.9
10.3-17.5
                                                                             291
                                                                             7.3
                                                                             6.5
                   0.6
                   0.7
                                                                 323
                                                                  17
                                                                 2.8
                                                                 1.0
   46
   6.3
10.3-113
Source/Pathway
Mercury
Vinyl
Chloride
Chlorine
Formaldehyde
Nickel
PAHs
Perchloro
ethyl ene
1,1,1-Trl-
chloro-
ethane
Industrial Point Sources
  Air Emissions
  Wastewater Discharges      0.51
  Hazardous Waste Disposal    0.06-27
  Spills
Non-Point Sources
  Residential & Commercial
    Air Emissions
  Transportation
    Air Emissions
  Inactive Coal Mines
    Mine Drainage            0.12
  Urban Runoff               0.03
               31
               0.35
               0.05
          0.6
          3.1
           168
           5.7
               11.8
                                                   22
                                                   3.1
                                                                                     151
                                                                                     2.4
                                                                                     4.5
                                                                   0.36
                                                                   2.5
                                                                     123
    0.12
                                                               139
                                                                                            IV

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                                                                        V-3
and  types  of toxic  substances  in the wastewaters  are affected by the
process/ products,  in-process controls, spill control  practices, site con-
tamination and wastewater treatment units  present at the facility.

     Wastewaters may be either discharged directly  to  surface waters after
treatment (if required) at  the  industrial  plant or they may be discharged
to a municipal  sewer system for treatment at a municipal wastewater plant
(indirect discharge).  In the  latter case,  the volume and  types of toxic
substances reaching  surface waters are also affected by  the type and effi-
ciency of treatment  provided  at the municipal plant.   In the Kanawha Val-
ley,  all major  industrial  sources of toxic substances,  except  the Union
Carbide plant at  South  Charleston and the nearby Technical  Center,  dis-
charge wastewaters directly to surface waters.  The two Union Carbide facil-
ities discharge their process wastewaters  to the South Charleston wastewater
treatment plant.

     Because large  volumes  of chemical raw materials or  products are often
handled or stored, spills  and leaks of chemical  substances may occur within
an industrial plant site.   Stormwater runoff or groundwater may become con-
taminated in such  cases  and transport these substances offsite.  This was
more of a problem in the past when material  handling and maintenance proce-
dures were not  adequate.   The  increased use  of best management practices
(BMPs) for control  of spills and  leaks has reduced  this  problem.   However,
past spills  and leaks  may have seriously  contaminated a plant site, often
with chemicals no longer used or produced  at the site.

     Many industrial plants,  especially  chemical  manufacturers, generate
large volumes of  hazardous  wastes that may contain chemical  substances.
These wastes are  often stored and/or  treated  onsite prior to ultimate dis-
posal.   Disposal  may be  either  at the industrial  plant  site or at some
other  location.   Both storage  and treatment activities are potential
sources of spills or leaks of chemical substances.   Disposal poses a higher
hazard for release of toxic substances to  the air,  surface water or ground-
water.   This was especially true of past onsite disposal  practices that did
not adequately contain hazardous wastes.

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                                                                        V-4
     Many industrial processes emit air pollutants to the atmosphere.  Air
pollutants are also emitted by raw material  and product storage facilities,
material handling areas  and  transportation  facilities.   As  in the case of
industrial wastewaters,  the  volumes  and  types of toxic substances emitted
are a function of factors such as process/product combinations and air pol-
lution controls.  As shown  in Table 4, industrial air  emissions  are the
largest source  of  toxic  substances in the Kanawha Valley.   Emission rates
shown in  Table  4  are based on 1977 emission  inventories.33  A Department
of Health evaluation,  based  on preliminary  data on 1981 emission rates at
seven chemical plants,  suggests that current hydrocarbon emission rates may
be less than  30%  of the rates shown  in Table 4.51  Current air emissions
would still  be much higher than other sources of toxic substances.

Municipal

     Municipal wastewater treatment plants  that  receive  significant  indus-
trial wastewaters can  be important sources  of chemical  substances.  Com-
bined sewer overflows  and  sewer  system bypasses  can also be  important if
the sewers contain industrial wastes.

     Municipal wastewater treatment  plants  usually treat wastewaters con-
sisting primarily  of  domestic sewage and commercial  wastewaters.   Such
wastewaters usually contain  low  levels of some chemical  substances  used  in
the home  and  in commercial establishments.   If the volume of wastewater  is
large, the contribution of chemical substances could be significant.

     There are  20 municipal  wastewater treatment plants  in the study area.
The South Charleston plant  receives a majority of its wastewater from the
Union Carbide  industrial plant in  South Charleston.  Wastewater character-
istics  in  its  large flow  (about 7 mgd) are  more typical  of industrial
wastewaters, so it is considered an industrial point source for purposes of
this study.

     The  19 municipal  wastewater treatment  plants [Table 5]  collectively
discharge about 15  mgd of combined domestic, commercial and minor volumes

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                                                                          V-5
                                  Table 5
                   MUNICIPAL WASTEWATER TREATMENT PLANTS
Municipality/District   Receiving Stream
Flow (mgd)  Type Treatment*
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.

16.

17.

18.

19.

Belle
Charleston
Chesapeake
Dunbar
East Bank
East Kanawha PSD
Fairview PSD
Glasgow
Marmet
Montgomery
Nitro
Poca
Pratt
Smithers
St. Albans

Union PSD (Rocky
Fork - Plant A)
Union PSD (Koontz
Dr. - Plant D)
Union PSD
(40th St.)
Winfield

Kanawha
Kanawha
Kanawha
Kanawha
Kanawha
Little
Coal Ri
Kanawha
Kanawha
Kanawha
Kanawha
Pocatal
River
River
River
River
River
Guano Creek
ver
River
River
River
River
ico River
Paint Creek
Kanawha
Kanawha
Indian

River
River &
Creek

Rocky Fork Creek

Pocatal

Armours
Kanawha


ico River

Creek
River
Total
0.
8.
0.
1.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.

1.

0.

0.

0.
0.
15.
20
50
349
10
125
10
20
22
25
45
40
075
050
24

5

65

255

32
035
019
secondary
secondary
primary
secondary
primary
secondary
primary
primary
primary
primary
secondary
secondary
primary
secondary

secondary

secondary

secondary

secondary
secondary

(AS)
(AS)

(TF)

(AS)




(AS)
(AS)

(AS)

(TF)

(AS)

(AS)

(AS)


*  AS - activated sludge; TF - trickling filter

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                                                                        V-6
of industrial wastewaters.33  Data on the actual contribution of toxic sub-
stances from  these  facilities  are not available.   Estimated contributions
based on typical toxic pollutant concentrations at treatment plants in simi-
lar urban/suburban  settings  indicate  the municipal sources in the Kanawha
Valley are minor relative to industrial  sources.

Hazardous Waste Disposal Sites

     Hazardous waste  disposal  sites have the potential to  be major sources
of toxic  substances.  Many hazardous wastes contain high concentrations of
toxic  substances.   If not adequately contained, these substances  may be
released  to  the environment  through  ground and surface waters  and  air
emissions.

     Mose hazardous waste disposal  sites in the Kanawha Valley are land-
fills.   Hazardous wastes  have  been placed in  the  landfills  in liquid or
solid form,  in  bulk or in containers.   Ultimately, liquids move from the
landfills into  the  environment unless adequate containment measures  have
been used as  are  now required for active landfills.  This movement is  in
the form  of  leachate  which  may be the  hazardous  waste  liquid itself or,
more commonly,  the  liquids  diluted by precipitation or groundwater perco-
lating through the landfill.

     Because containment measures were  not adequate at most of the earlier
landfills, contamination of  ground and/or surface waters  has become a prob-
lem at a number of locations.  If a landfill  contains large volumes of per-
sistent chemical substances,  the  landfill  will continue  to be a source of
these substances for  many years  unless  remedial measures are initiated to
minimize or eliminate leachate migration.

     Inactive hazardous waste  landfills are  a major problem.  These were
usually the  earlier  sites that had the  poorest containment.   Records of
what hazardous  wastes are present at a site are  often  sketchy  or non-
existent.   Because  of the age of the landfills, chemical  substances  have
had a longer time to migrate into the environment.

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                                                                        V-7
     Hazardous waste disposal  sites  may be located at an industrial  plant
(onsite disposal) or at another non-industrial location (offsite disposal).
The offsite disposal  facilities  include sites operated by an industry for
their  own  waste  disposal;  commercial or public  landfills  that primarily
received non-hazardous wastes such as household trash and garbage, but also
some hazardous wastes;  and  the commercial  hazardous waste facilities re-
ceiving wastes from many sources.   Onsite disposal  is discussed with  indus-
trial  point sources  in  this report while the offsite disposal  facilities
are discussed separately.

     The actual concentrations of toxic substances  in hazardous wastes being
disposed of in the Kanawha Valley are not known.   The contributions of toxic
substances from industrial  waste disposal shown in  Table 4 reflect the total
volume of  wastes containing  the substance.33  Actual contributions of each
substance would usually be much lower than shown.

Non-Point Sources

     Coal mining has been and is a major industrial activity in the Kanawha
River Basin.   There are several hundred active mines and thousands of inac-
tive mines in  the  basin.  In  1979, there were 73 active  deep mines,  39 ac-
tive surface mines  and  12  preparation plants along  the  mainstem Kanawha
River and its small tributaries.48  There were 976  abandoned deep mines and
352 abandoned  surface mines.   Larger numbers were  present in the drainage
areas of major tributaries.

     Active coal mines  and  preparation plants are  regulated by the  NPDES
permit program.  Available  data  indicate these mines are  not  significant
sources of toxic  pollutants.   Drainage from some  inactive deep mines and
numerous inactive  surface mines  is a major non-point source of pollution.
This drainage  is  often  acidic and contains high levels of iron, manganese
and suspended  sediments.  This drainage  impacts water quality  in  the  Kana-
wha River  and  has  produced  violations of water quality  standards  for pH,
iron and manganese.   The  sediments also affect water  clarity  and bottom
strata with adverse impacts  on aquatic life.   As shown in Table 4, the mine
drainage also contributes significant loads of arsenic, cadmium, lead, mercury
and nickel, all toxic pollutants.

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                                                                        V-8
     Residential  and commercial  land  uses were  estimated to  be  major
non-point  sources  of benzene,  perchloroethylene  (tetrachloroethylene)  and
1,1,1-trichloroethane [Table 4].33  Perchloroethylene is in common use  as a
dry  cleaning  agent.   Trichloroethane  is widely used as a  degreaser.   Sur-
face runoff  from urban  areas was  estimated to  contribute  significant  loads
of  arsenic,  cadmium,   lead,  mercury  and  nickel,  predominantly   lead
[Table 4].33   Air  emissions from  transportation activities,  including fuel
handling and  combustion in mobile sources, contribute significant amounts
of benzene and lead.

IDENTIFICATION OF MAJOR INDUSTRIAL SOURCES

     There are about 200  manufacturing  facilities and several  hundred more
commercial  facilities in  the Kanawha Valley.   Only a relatively small num-
ber of these  facilities potentially release significant amounts of toxic
pollutants  into  the environment.   In order to identify  which  facilities
were major  sources,  an  inventory  of all  known industrial  facilities  was
prepared.  A rating  system was then used to define major sources.

     An  inventory  of all  known manufacturing  facilities in the study area
had been prepared  for  the 1977 NEIC study.12   Data from  several  sources
were used to update  this inventory.   This  included a 1981  directory of West
Virginia manufacturers;52  a  1983  directory of chemical  producers;53  EPA's
Permit Compliance  System  (PCS),  a computer file  of  NPDES  permit  data;54
EPA's Hazardous  Waste Data Management  System  (HWDMS), a computer  file  of
RCRA permit applicants;55  a listing of all generators and transporters of
hazardous waste and  hazardous waste management facilities  that notified EPA
in 1980 of their activities31 and EPA and DNR  files.

     The 1977  inventory listed 206 manufacturing  facilities with addresses
in the study area.   Comparison with the  1981 manufacturing directory  indi-
cated that only nine new facilities had been added since 1977 but 60  facil-
ities were no longer listed.  Most of these changes were small plants.  Av-
tex was  the only major  industrial facility to cease manufacturing opera-
tions.   There were no new major industries.

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                                                                        V-9
     There were  442 NPDES permits listed  for  Fayette,  Kanawha  and  Putnam
counties.54  Most of these were for coal mines, municipal wastewater treat-
ment plants and domestic waste discharges and most were located outside the
study area.  Only 21 of the industrial dischargers and seven of the munici-
pal  wastewater treatment  plants were considered  major  facilities by the
permit  prgram.   All  but two of the major permits are located in the study
area.

     Comparison of the manufacturing directory with the NPDES and RCRA per-
mit  lists  indicated that  there were three  chemical transportation trucking
firms and two powerplants that were potentially major sources of pollution.

     Rating criteria were  then  developed to define the  relative  signifi-
cance of actual  or  potential  releases of toxic substances to the environ-
ment through air, water or hazardous waste  pathways.   The  criteria were
developed for  those  specific pathways identified  by the  Toxics  Integration
Project as being  significant in the Kanawha  Valley and  for which  data were
available for  most  significant sources.   These  included toxic  pollutant
loads (organic toxic pollutants and heavy  metals) in wastewater effluents,
effluent toxicity as measured  by  bioassay testing,  air emissions of vola-
tile organic chemicals  and  other  pollutants from processes, emissions of
sulfur  dioxide and  suspended particulates  from combustion sources,  hazard-
ous waste management activities and site contamination.

     The rating criteria  were  designed  to group facilities by their rela-
tive degree of activity for each  pathway.   The intent was to identify the
facilities  with the  most significant potential  for release of chemical  sub-
stances to the environment  so  that they could be reviewed in detail.   The
criteria were  not designed  to  compare a facilities rating with any fixed
numbers to suggest  that the facility was  "good"  or "bad".  A high  rating
number  indicates  that the facility has a significant potential  for  release
of chemical substances  to  the  environment but does not  necessarily mean
there are any  major environmental  problems associated with the facility.

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                                                                        V-10
     Wastewater discharges to surface waters were assigned ratings based on
the  relative  magnitude  of the  total  loads  of  toxic  organic  pollutants*  and
of  heavy metals**  discharged  and on  effluent toxicity [Table 6].   The
ratings were based  on data reported in NPDES permit applications as summar-
ized by  the Toxics  Integration  Project.33   These  data  were  supplemented by
recent EPA  and DNR  file  data including  compliance  monitoring  samples and
self-monitoring data  submitted  by the  permit  holder.   Daily  maximum values
were used  because long-term  data  were  only available  for  a  few sources  and
then only  for  a few pollutants.  The daily maximum values reported in  the
permit applications usually represented only a few samples, often only  one.
Long-term averages  could  thus be  significantly different  (higher or lower)
than these  single samples.  Effluent toxicity data were obtained from efflu-
ent bioassay  results  reported to  EPA and DNR  as required  by  NPDES permits.

     The Air  Pollution  Control  Commission   is  in  the  process of reviewing
emissions inventory data,  based on  1981  emission  levels,  recently received
from major  Kanawha  Valley plants.  When  finalized in  1984,  the 1981 inven-
tory will update the 1977 inventory and will be the most current information
available.   The data  currently  being reviewed  by  the WVAPCC  do not include
fugitive emissions  for  all facilities  or process  data  on  two major plants.
These will  be added by mid-1984.

     Because the  1981  inventory was not yet available, air emissions  data
for rating sources were incomplete.   Ratings were based on data in the  1977
NEIC report12  and on  a Department of  Health  comparison of 1977 and 1981
emission rates for  seven chemical  plants.51  The latter comparison was  based
on preliminary  data subject  to  change  and  is  a  conservative estimate  of
total 1981 emissions for each plant because fugitive emissions  were  omitted.
 *  Toxic pollutants in this report are synonymous with the 65 toxic pol-
    lutants defined pursuant to Section 307(a) of the Clean Water Act and
    published in 40 CFR Part 401.15.
**  As used in this report,  heavy metals does not include iron as iron is
    not an EPA priority pollutant.

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                                                           V-ll
                   Table 6
    WASTEWATER DISCHARGE RATING CRITERIA

Rating*

0
1
2
3
4
5

Rating
0
1
2
3
4
Total Load
(Ib/day)
Toxic Organic Pollutants Heavy Metals
Toxic Pollutant
<1
1-2
2-5
5-10
10-25
>25
Effluent Bioassay
Effluent Toxicity
non-toxic
low .
moderate
high
extreme
Loads
<1
1-2
2-5
5-10
10-25
>25
Toxicity
LC50 (% Effluent)
100
71-100
41-70
21-40
0-20
Rating values were assigned for both the toxic
organic pollutants and the heavy metals and
summed to get the total rating.

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                                                                        V-12
     Criteria  used  to  assign relative ratings to emissions of air pollut-
ants are  shown in Table 7.   Process  emissions  include  all  emissions  from
point  sources  and include all  reported compounds  such  as  sulfur  dioxide,
particulates,  hydrogen sulfide, etc. as well as volatile organic compounds.
No distinctions  were  made between types of  substances  or  their relative
potential  toxicity.   Combustion  emissions  rated  were  limited to  sulfur
dioxide and  suspended  particulates,  the traditional  air pollutants of  most
concern in the valley.   Combustion emissions originate  from fuel combustion
in powerplants for  energy production.  Higher  ratings  than indicated in
Table 7 were assigned  to  the two coal-fired, thermal-electric powerplants
because of their  large sulfur dioxide emissions relative to other facilities.

     RCRA permit  application data and  site  inspection reports were used  to
define current hazardous waste management activity at each facility.   Rela-
tive ratings were assigned using the criteria in Table 8.  The criteria are
based on the volume of wastes handled, stored and treated and on the volume
and type of disposal.   The criteria did not distinguish among categories of
wastes and their  relative toxicities or hazards.

     An evaluation was  made  of the relative potential for site contamina-
tion to release  toxic  substances  to the environment.  For facilities with
inactive waste disposal sites, rating  points were assigned  [Table 9] based
on the  degree  of  certainty that hazardous wastes were present, the area of
the site, and  extent of environmental  problems  as indicated by site  inves-
tigation reports.39  Additional  points were assigned if there  was  known
groundwater or surface  runoff  contamination or if there was a high proba-
bility of such contamination.

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                                                               V-13
                        Table 7
             AIR EMISSIONS RATING CRITERIA
Rating
0
1
2
3
4
5
6
7
8
9
10
Process Emissions
(T/year)
<25
25-50
50-100
100-250
250-500
500-750
750-1000
1000-1300
1300-1600
1600-2000
>2000
Combustion Emissions*
(T/year)
<100
100-200
200-500
500-1000
1000-1500
1500-2000
2000-2500
2500-3000
3000-3500
3500-4000
>4000
*  sulfur dioxide + total suspended particulates

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                                                                     V-14
                             Table 8
           HAZARDOUS WASTE MANAGEMENT RATING CRITERIA

Rating
0
1
2
3
4
5

Rating
0
1
2
3
Volume Handled
Tons/year
<10
10-50
50-100
100-200
200-500
>500
Storage Capacity
Capacity (gallons)
<5,000
5,000-10,000
10,000-25,000
>25,000
                       Treatment Capacity
          Rating*                Capacity (gallons/day)
             0                              <1,000
             1                         1,000-10,000
             2                        10,000-100,000
             3                              >100,000
                        Disposal Capacity
            Land Application     Landfill      Surface Impoundment
Rating**    	(acres)        (acre-feet)    	(gallons)
0 <1
1 1-10
2 10-25
3 >25
* Add 3 points for an
** The highest rating
<1
1-5
5-10
>10
incinerator.
value obtained for all
<1,000
1,000-5,000
5,000-10,000
>10,000

three columns

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                                                                      V-15
                             Table 9
               SITE CONTAMINATION RATING CRITERIA
Rating                          Conditions
            Inactive Hazardous Waste Onsite Disposal
   0      No onsite inactive disposal
   1      Disposal  site has low probability of containing hazardous
          wastes
   2      Possible  hazardous wastes, small  area (<1 acre)
   3      Possible  hazardous wastes, larger area
   4      Known hazardous wastes
   5      Known hazardous wastes,  known major environmental  problems
                    Groundwater Contamination
   0      No known  or probable contamination
   1      Significant potential for contamination
   2      Known contamination
                  Surface Runoff Contamination
   0      No known  or probable contamination
   1      Significant potential for contamination
   2      Known contamination

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                                                                        V-16
     Based  on  this  evaluation of available data, 19 industrial facilities
were selected  as  major sources of toxic substances.  These facilities are
listed  alphabetically  in  Table 10 which  shows  the  relative  significance  of
releases  of toxic substances through air, water and hazardous waste path-
ways for  each  source.  Facility locations are shown in Figure 5.  In general,
these major sources  discharge toxic pollutants in their wastewaters, emit
potentially  toxic chemical  substances  to the air, generate and/or dispose
of  substantial  quantities of hazardous wastes  and  have  some degree of  site
contamination.   Wastewater volumes and toxic pollutant loads for each facil-
ity are summarized in Table 11.

IDENTIFICATION OF HAZARDOUS WASTE SITES OF CONCERN

     About  50  inactive  disposal  sites  known to or suspected of containing
hazardous wastes  have  been identified  in the study area.  Preliminary as-
sessments have  been  completed  at all but three  sites.   Based on these  pre-
liminary  assessments,  seven  sites have been eliminated  from further  inves-
tigation  because  they  were found not to be a problem or because there was
inadequate information to verify the existence of the site.

     Seventeen of the  sites  of concern are located at the 19 major indus-
trial  sources  listed in Table  10.  The nature of the sites  is discussed  in
Sections VI, VII,  and VIII by industrial  facility.

     The  26  sites of concern not at major  industrial facilities are  listed
alphabetically in Table 12.   Locations  are shown in Figure 6.   Ten of the
disposal  sites were  operated and/or owned by municipalities and primarily
disposed  of  domestic refuse  but did receive some quantities (large in  some
cases)  of industrial and  hazardous  wastes.   Eight of the sites were pri-
vately   owned and  received industrial  wastes.    Five  sites  were  privately
owned and received industrial wastes.  Three sites were  operated by  indus-
tries for disposal away from their plants.

     Site investigations have been completed at nine sites.   Various  stages
of site investigations are active at 11 sites.  Remedial actions have  been
completed at three sites,  and  three sites  have not yet been investigated.

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                                                         Table 10
                           MULTI-MEDIA RATING OF MAJOR INDUSTRIAL SOURCES OF TOXIC SUBSTANCES
Map3
Key Facility Name
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Allied Chemical
Appalachian Power-Amos Plant
Appalachian Power-Kanawha R. Plant
Avtex Fibers
Chemical Leaman Tank Lines
Coastal Tank Lines
Diamond Shamrock
DuPont
El kern Metals
FMC
FMC
Fike Chemicals/CST
Kincaid Enterprises
(Chemical Formulators)
Mason & Dixon Tank Lines
Monsanto
S. Charleston Sewage Treatment Co.
Union Carbide
Union Carbide-Technical Center6
Union Carbide
Wastewater Discharges
Toxics
City Load
Nitro
Ni tro
Cedar Grove
Nitro
Insti tute
Nitro
Belle
Belle
Alloy
Nitro
S. Charleston
Nitro
Nitro
St. Albans
Nitro
S. Charleston
Institute
S. Charleston
S. Charleston
0
4
2
1
1
1
3
4
3
2
5
4
1
1
4
7
7
0
8
Effluent
Toxicity
0
0
0
0
1
0
3
.3
0
2
4
4
2
0
2
1
2
0
0
Air Emissions
Process Combustion
10
0
0
0
NDC
ND
5
10
10
0
6
1
ND
ND
3
ND
9
ND
8
0
30
20
0
0
0
0
10
10
0
10
0
0
0
4
0
10
0
5
Haz.
Waste
Mgmt.
0
2
0
9
4
4
3
13
0
11
6
11
4
4
14
3
17
7
14
Site
Contamin.
1
1
1
6
2
2
7
7
6
4
6
9
7
2
8
1
8
5
7
a  See Figure 5 for source locations.
b  Plant closed.   Ratings reflect site contamination and runoff.
c  ND - No data
d  Includes Goff Mountain Landfill and private trucking operations
e  Includes Ward Hollow and tiolz Pond waste disposal area

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                                                                                     i
                                                                                     CO
FIGURE 5  Location of Major Industrial Sources

-------
                                                    Table 11
                                   SUMMARY OF INDUSTRIAL WASTEWATER DISCHARGES
Map
Key3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Facility Name
Allied Chemical
Appalachian Power - Amos Plant
Appalachian Power - Kanawha River Plant
Avtex Fibers
Chemical Leaman Tank Lines
Coastal Tank Lines
Diamond Shamrock
Dupont
El kern Metals
FMC
FMC
Fike Chemical s/CST
Kincaid Enterprises (Chemical Formulators)
Mason & Dixon Tank Lines
Monsanto
South Charleston Sewage Treatment Company
Union Carbide
Union Carbide - Technical Center
Union Carbide
City
Nitro
Nitro
Cedar Grove
Nitro
Institute
Nitro
Belle
Belle
Alloy
Nitro
S. Charleston
Nitro
Nitro
St. Albans
Nitro
S. Charleston
Institute
S. Charleston
S. Charleston
Flow
(mgd)
0.1
19.6
421
0.8
0.01
0.005
0.1
62
109
2.5
50
0.02
0.05
0.003
7.5
7.0
126
1.4
113
Organic Toxic
Pol 1 utants
(Ib/day)
<1
1
1
0
<1
1
1
2
0
0
12
6
<1
1
2
2
118
0
5
Heavy
Metals
(Ib/day)
<1
7
3
2
<1
<1
3
3
7
2
4
1
1
<1
3
78
2
0
88
a  See Figure 5 for source locations.
b  Plant closed.   Contaminated surface runoff.

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                                               Table 12

                         HAZARDOUS WASTE DISPOSAL SITES OF POTENTIAL CONCERN
                                   NOT AT MAJOR INDUSTRIAL PLANTS
Map
Key File No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
a
b
80
4
5
124
-
52
126
-
6
8
9
128
1
45
113
20
74
31
-
-
-
81
82
41
-
77
See Figure 6
Type of Facij
Site Name
Charleston Municipal Landfill
Chelyan Oil Company
Don's Disposal Service
Dowel 1
General Electric Charleston Apparatus Service
Georges Creek
Givaudan Virginia
Heizer Creek
Holms & Madden Landfill
Kanawha Block Company
Kanawha County (Western) Landfill
Libby-Owens-Ford
Manila Creek
Mai lory Airport Landfill
Markay Chemical
Mink Shoals Landfill
Nitro Municipal Landfill
Nitro Sanitation
NL Industries
Poca Strip Mine Pits
Republic Steel
Smith Creek Dump
South Charleston Municipal Landfill
Tacketts Creek
Union Oil - Cabin Creek
Vimasco
for site locations.
!ity: ON - Industrial onsite; OF - Industrial
City
Charleston
Cabin Creek
Charleston
Nitro
Charleston
Port Amherst
Belle
Poca
Charleston
Charleston
Cross Lanes
Charleston
Amherst
S. Charleston
St. Albans
Mink Shoals
Nitro
Nitro
Charleston
Poca
Ni tro
S. Charleston
S. Charleston
St. Albans
Cabin Creek
Nitro

of/site/ N - Muni
L
Type
M
ON
P
ON
ON
P
ON
M
M
P
M
ON
OF
M
ON
M
M
M
ON
M
P
P
M
OF
OF
ON

cipal;

Status0
1C
AI
1C
1C
ND
1C
1C
AI
1C
AI
1C ,
ND
AI
1C
RAC
AI
AI
AI
RAC
AI
ND
AI
AI
1C
AI
RAC


P  - Private
Status:  ND - no data; AI - Active investigation; 1C - Investigation complete;
RAC - Remedial action complete;
 i
(X)

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FIGURE 6  Locations of Hazardous Haste Disposal  Sites  of Concern

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                                                                   VI-1
          VI.  SOURCES OF TOXIC SUBSTANCES - UPPER KANAWHA VALLEY

     For purposes of  this  report,  the Upper Kanawha Valley  is defined as
the developed  narrow  valley of the Kanawha  River between Alloy at the head
of navigation  (river  mile  90.7)  and Marmet Dam northwest of Belle, river
mile 67.7  [Figure 7].  This 23-mile reach of the valley is very  narrow and
winding and  is  flanked  on  both sides  by mountains with elevations ranging
up to  1,400  feet  above  river level.  The entire  navigation  pools of the
Marmet and London Dams are  located in  this valley reach.

     The population of the  upper valley is small.   Numerous small towns and
villages are scattered along  the valley.  Montgomery, with a population of
about 2,500, is the largest community.  Large  industrial facilities are at
Alloy and  Belle.  A  few smaller industrial  plants are scattered along the
river.   Numerous coal mines are located along  this valley reach  at varying
distances up to several  miles from the river.   Coal preparation plants and/
or barge or train loading facilities service many of these mines.

MAJOR INDUSTRIAL SOURCES

     There are  four  major  industrial  plants  in the  upper  valley.   The
duPont organic chemicals plant at Belle is the largest and most significant
from both  the  toxic substances and classical pollutants viewpoints.  Other
major  facilities  are  a  coal-fired thermal  electric  powerplant,  a ferro-
alloy plant and an organic  chemicals plant.

El kern Metals Company.  Alloy (RM 89.7)

     El kern Metals Company operates a ferro-alloy plant at Alloy on the north
bank of the Kanawha River [Figure 8].   The plant was operated by Union Car-
bide Corporation prior to July 1981.   The plant has been in operation since
1934 with significant expansions in 1941 and 1951.   Plant modernization has
continued  during the  past  15  years.   Employment was  about 1,250  persons  in
1972 with  about  1,450 required for full production.3  Production capacity
was in the range of 160,000 to 190,000 tons of alloys per year.  Employment
had been reduced to about 900 in 1981.52

-------
Figure 7   Area Map - Upper Kanawha Valley

-------
                                                                    VI-3
-"   NION CARBIDE'X
             Figure  8   Location Map - Alloy Area

-------
                                                                   VI-4
      In 1972, the plant had 15 electric arc furnaces for alloy production.3
Electric  power  was  obtained  from hydroelectric  plants  on  the  New  River  and
an onsite, coal-fired powerplant.  Raw materials were batch loaded into the
furnaces, smelted, and the molten metal cast in molds for sale to customers.
Raw  materials  in  1972  included coal,  coke,  charcoal, dolemite,  lime,  lime-
stone, millscale, silicate of soda, produced metals, produced slags, chrome
ore  (El Paso, Amopa, Comilog, Mamativan, Chilean and Turkish), sand (silica
and  zirconium),  North  Carolina gravel  and Winona quartz.3   Byproducts were
several "throw  away" slags  including  ferrochrome silicon, silicomanganese,
ferrochrome and ferromanganese slags.

     Finished products have apparently been similar during the plant's his-
tory.  However,  from a toxic  substances viewpoint,  a major  change occurred
during the past few years.  As shown in Table 13, ferrochrome alloys are no
longer produced.53   The   plant thus  no longer  handles chrome ore, and
releases of chromium to the environment should have decreased.

     Water use at the plant was about 100 mgd in 197712 and 109 mgd in 1981.
Water supply is obtained  from the Kanawha River.  Most of the water is used
for  non-contact cooling  in  the  powerplant (75 mgd) and furnaces (33 mgd).
Other water uses (less  than 1 mgd total) were for an air pollution scrubber
on one furnace, bottom ash sluicing at the powerplant,  slag and quartz wash
water and sanitary purposes.

     In 1972,  scrubber and  tap  washing waters were treated in a series of
two  small settling ponds.  Settled sludge was disposed of in  the Company's
Jarrett Branch landfill.   Bottom  ash was sluiced to another series of three
settling ponds  with  solids  removed to the landfill.  Sanitary wastewaters
were treated  in  a  small  biological treatment plant.  Cooling waters were
not  treated.   Aerial  photographs of the  plant  recorded  in October 1977
showed the two series of settling ponds to still be in use.12  An additional
long rectangular pond had been constructed at the north end of the plant in
1977 which was  apparently an  additional  treatment  facility  for  slag  and
quartz wash waters.

-------
                                                               VI-5
                       Table 13
       CHANGES IN ELKEM METALS COMPANY  PRODUCTS
Product
calcium-barium-si 1 icon
calcium-barium-silicon-aluminum
calcium-silicon
ferroboron
ferrochrome - low carbon
ferrochrome-si 1 icon
ferromanganese
ferromanganese-si 1 icon
ferrosilicon
hypercal
silicomanganese
silicon, metal
silicon-manganese-zirconium
silicon-titanium
strontium-si 1 icon
zirconi urn-si 1 icon
zirconium - 35-40%
1972
X*
_**
X
-
X
X
X
X
X
X
X
X
X
X
X
-
X
1983
X
X
X
X
-
-
X
X
X
-
X
X
-
X
-
s
-
 *  X = produced that year
**  - = not produced

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                                                                   VI-6
     A new NPDES permit (5-year BAT) was issued to El kern in March 1982 which
limits discharges  of  pollutants from the plant's eight outfalls.  Five of
the outfalls  (001-005)  discharge  non-contact cooling water and some storm
runoff. Metals that may be present in the runoff are limited by the permit.
One outfall  (006)  serves  the bottom ash sluice system.  This  is  a closed
recycle system  that  rarely discharges.   Outfall 007 discharges  about  0.2
mgd of  filter backwash  and slag and quartz  wash  water.   Outfall 008  is
Jarretts  Branch,  a small  stream  draining  the landfill described below.

     Effluents from six  outfalls  were  sampled in  1972.3  Outfall 007  was
not yet constructed.  Outfall  008,  Jarretts Branch, also was not sampled.
The only  toxic  substance  present  in  significant amounts was chromium which
was discharged  at  21  kg (47 lb)/day.  Bioassays  detected  no  toxicity in
plant effluents.

     As part of their NPDES permit requirements, Union Carbide must period-
ically monitor  for As,  Ba, Cd, Cr,  Hg,  Ni,  Pb and Zn.   In April  1977,  the
plant reported an average chromium discharge of 48 lb/day.33  This discharge
was reduced to about 1 pound per day of chromium in 1983.30

     Emissions from all but one of the furnaces were controlled  by dry bag
dust collector systems.3   The one furnace was controlled by a  scrubber, as
previously discussed.   In 1972, reuse of the collected dust was being  inves-
tigated,   indicating  a probable high metal  content.   Disposal  was not
reported  in  the  1972  report,  but  was probably to  the Jarrett Branch land-
fill.60  Flyash from the powerplant  was  controlled by electrostatic precip-
itators with disposal  to the Jarrett Branch  landfill.

     Significant air emissions  include sulfur dioxide  from coal combustion
in the powerplant and  heavy metals present  in particulate emissions  passing
furnace control  equipment.   Furnace emissions of  heavy  metals were not
defined.   Powerplant emissions  of sulfur dioxide  were reported as 225  ppm
in 107,000 acfm in 1974.12

-------
                                                                   VI-7
     The  Elkem  Metals  plant does  not  generate  any  listed  hazardous  wastes.
Ferro-alloy wastes originally listed as hazardous under RCRA have been tem-
porarily  delisted by EPA.

     Elkem  disposes  of  large volumes  (about 400,000 yd3/year) of  solid
wastes  in the  Jarrett  Branch landfill that extends for about a mile along
Jarrett Branch,  a  small  stream  that flows from a hollow extending east of
the plant [Figure 8].  When the plant began operations, the landfilled mate-
rial was  the "throw away" slags  from the furnace operations.56  As pollution
control requirements increased,  other wastes such as flyash, bottom ash and
air pollution control dusts were also landfilled.   Apparently, some erosion
of landfilled solids into Jarrett Branch has occurred in the past with move-
ment of solids  and  some heavy metals into the Kanawha River.12  The NPDES
permit  requires  periodic monitoring of Jarrett Branch.  Recent metals  dis-
charges have been small.

     Solid wastes landfilled along the edge of the Kanawha River were noted
in the 1977 aerial  photographs.   Surface runoff from this  area and from ore
stockpiles  is a  potential  source  of heavy metals.  The NPDES permit con-
tains best  management  practices (BMP) requirements to minimize such runoff
contamination.

     In summary  the  NPDES  permit  appears to adequately control  discharges
of toxic substances from this plant.   Discharges of chromium have decreased
substantially in the last  5 years.   Air emissions of  sulfur  dioxide are
substantial.  There do  not appear to be any current hazardous  waste problems.
If EPA  terminates the  temporary delisting of several ferro-alloy wastes,
some landfill improvements might be needed to meet permit  standards.

Appalachian Power Company,  Kanawha River Plant.  Glasgow (RM 78.3R)

     This  is a  430-MW  coal-fired  thermal  electric powerplant which began
operation  in 1953 and operates continuously.

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                                                                   VI-8
      Condenser  cooling is provided by  once-through  use of Kanawha River
water.   Water  use was 420 mgd  in  1972, of which only 1.4 mgd was treated
for boiler  feed,  bearing  cooling and sanitary uses.3

      Bottom ash was sluiced to  storage  ponds north of the plant [Figure 9].
Overflow  averaging  0.07  mgd was discharged to the river.  The bulk of the
bottom  ash  was  hauled away for fill.   Flyash was collected dry and hauled
to a  storage  area east of the  plant.   Drainage  from  the coal storage area
was pumped  to the river and it  averaged only 6 gpm.

      Analysis of  the ash  pond effluent  in  1972 showed low levels of copper,
chromium,  lead,  nickel and zinc to  be  present.   Higher levels of  these
metals  were present in the coal storage drainage but discharge loads were
small.   Less that 5 Ib/day of  heavy metals were discharged  by  the  power-
plant.  Current  conditions  at  the  powerplant are believed  to  be relatively
unchanged from 1972.

      Combustion of coal in the plant boilers releases large volumes of sul-
fur dioxide to the atmosphere.   The amount was not determined in this study.

      Appalachian  Power initially  notified  EPA  in 1980 that the powerplant
was a hazardous  waste generator and storage facility.31  Metal  cleaning
wastes and waste oil were the reported wastes.   Appalachian Power has with-
drawn the notification because the metal cleaning wastes have been deter-
mined to  not be  RCRA hazardous wastes  and the small  amounts  of waste oil
are burned as fuel in the boilers.32

Diamond Shamrock Chemical Company, Bell  (RM 69.3R)

      Diamond Shamrock  Chemical  Company  operates  an organic chemical plant
at Belle  adjacent to  the  duPont chemical plant [Figure  10].   The  plant was
initially operated  by  Belle  Alkali as   a chlorine-caustic  plant  in 1920.
Facilities  for  chlorination  of methane to methyl  chloride  and methylene
were  added in 1932.   After World War II, production of chlorine and caustic
was stopped.   The plant  was  converted  to a methanol  starting  in 1969.

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                                                                       VI-9

                                APPALACHIAN POWER CO

                                   KAN A W HA R'." 'pt A N T'"^;/
BOTTOM ASH
                     ^~^- : i  ~-v -^5*Nxxsr '^

                     %1\./-E-^^
                     'c. ^^-' i,1. .i
-------
                                                     VI-10
                           ANAEROBIC  PO
Figure 10..   Location Map - Belle Area

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                                                                   VI-11
     Raw materials in 1972 were chlorine, brought in by barge, and methanol,
piped directly from the duPont plant.3  Products manufactured include meth-
ylene  chloride,  chloroform,  carbon  tetrachloride,  muriatic acid and  an
intermediate product of methyl chloride.  Production was estimated to be in
the  range  of  200  to 250  tons/day  in  1976.   Carbon tetrachloride  production
was about  1.5 to 2.5 tons/day.

     Current products are  methyl  chloride,  methylene chloride, chloroform
and hydrochloric acid.53  A byproduct, carbon tetrachloride residue stream,
is sold to another company for refining.29

     Water use in  1972  was about 8  mgd which was primarily used  for non-
contact cooling.3  A  small  (0.002 mgd) process stream from a gas scrubber
was discharged untreated.   Diamond Shamrock made major changes in 1981.  A
recycling  cooling  system was installed and all  non-contact once-through
cooling water use was stopped.  A phosphate-based inhibitor is used in  the
cooling system.   Slowdown  averaging  about 0.1 mgd is discharged untreated
through Outfall  003 to the Kanawha River.   The small  amount of process waste
is treated by a  steam stripper and/or carbon column  and batch discharged to
Outfall 003.   Contaminated storm runoff from process  areas is collected and
treated with process wastes.  Non-process area runoff is discharged through
Outfall 004.   There are no other wastewater discharges.

     The NPDES permit for the facility  limits chloroform and carbon tetra-
chloride in the wastewater  treatment unit effluent.   The combined Outfall
003 effluent and Outfall 004  stormwater discharges are monitored  for these
two compounds.  Outfall  003  is  also monitored  for  methylene  chloride.
Analysis of the Outfall 003 discharge in  1983 indicated all toxic organics
except methylene chloride  (44 ug/£)  were below  detection  limits.30   All
other toxic pollutants except lead (3.56 mg/£,  3 Ib/day) were at low levels.
Semi-annual analysis of  the  Outfall  003 effluent for all priority pollu-
tants is required.  Best  management  practices  are also prescribed in the
permit.

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                                                                   VI-12
     Company  monitoring  of the two plant  effluents  in mid-1983  indicated
that  process  discharges of  toxic  pollutants  were very low  (<1  Ib/day).
However,  the  storm runoff  had significant  contamination (0.7 to  1.27  mg/£)
with chloroform.   Effluent toxicity, as measured by a  bioassay in 1981, was
high (LC50 =  32%).30

     Diamond  Shamrock has achieved BAT level control of process wastewaters
and  has  drastically reduced  wastewater  discharges  since  1980.   However,
stormwater  runoff is still  contaminated with toxic organic  pollutants.
Groundwater under the  site is known to  be contaminated with chloroform,
carbon tetrachloride and other organic chemicals from  past spills and leaks
and poor  treatment practices.  This contaminated groundwater  infiltrates
drains and  sewers and  may contribute to the  contamination of  stormwater.
Diamond Shamrock  reported  four spills of hazardous  substances  from  1980  to
1982.50   The  BMP  plan  required by the permit  should  fully address these
spill and contamination problems.

     Emissions of volatile organic chemicals  from Diamond  Shamrock  process
sources were  in the range of  500 tons/year in 1981,  up slightly from 1977.51
Principal  compounds  emitted  are  chloroform,  methyl  chloride and methylene
chloride.   Combustion emissions are relatively small as the  plant does not
have a coal-fired powerplant.

     There are two possible  hazardous  waste disposal  sites  at this faci-
lity.39  A  small  surface  impoundment  was  used in the  past as part  of the
wastewater treatment system.  The  impoundment contents have  been excavated
and removed and  replaced  with clean fill.   Contaminated groundwater under
the plant masks  any  possible residual  contamination from the impoundment.

     The other site was located on the location now occupied by the waste-
water treatment plant.39  This site was  once occupied by an aluminum chlor-
ide plant  operated by  Givaudan Virginia Corporation  in the late 1930s.
There appears to be a low probability  of  any residual  hazardous wastes from
this operation.

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                                                                   VI-13
     Wastewater treatment sludges and spent activated carbon are treated as
RCRA hazardous  wastes  and shipped offsite along with other listed process
hazardous wastes  for disposal.30 32  Wastes are  stored  for less than 90
days so a RCRA permit is not required.

     In summary, Diamond Shamrock has reduced process wastewater discharges
of  toxic  organic  pollutants  to  BAT  levels.  However,  contamination of  sur-
face runoff  is  significant.   Groundwater contamination is a problem.  Air
emissions of  potentially  toxic  volatile  organic chemicals  are  substantial.
Hazardous waste management does not appear to be a problem.

E.  I. duPont de Nemours and Company, Inc., Belle (RM 68.5R)

     The duPont plant  is  a large chemical production facility situated on
about 104 acres along  about 1 mile of the Kanawha River [Figure 10].  The
plant began operation in 1926 with the only product being ammonia.   Various
products have been  added  through plant  expansions; about  25  organic and
inorganic chemicals are now produced.53  Peak employment reached about 5,000
around 1945.  Employment  is  now about 1,200.52  Plant operations are con-
tinuous and relatively uniform.

     In July  1976,  substances identified by duPont as handled, used  as raw
materials or  produced  as  final  product,   intermediate or byproduct at  the
Belle plant  and present  on  an  EPA-proposed  hazardous  substance list,
included the following:12

     acetic acid                        hydrochloric acid
     acetic anhydride                   hydrogen cyanide
     acetone cyanhydrin                 methyl  mercaptan
     aluminum sulfate                   methyl  methacrylate
     ammonia                            monomethylamine
     ammonium chloride                  phosphoric acid
     ammonium hydroxide                 potassium hydroxide
     aniline                            propyl  alcohol
     antimony potassium tartrate        sodium hydroxide
     antimony trioxide                  sodium hypochlorite
     calcium hypochlorite                sodium methylate
     chlorine                           sodium nitrite
     cupric formate                     styrene
     cyclohexane                        sulfuric acid
     dimethyl amine                      triethyl amine
     formaldehyde                        trimethylamine
                                        vanadium pentoxide

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                                                                   VI-14
     A  list of  products  submitted to EPA  in  late  1977 is presented in
Table 14.12  Comparison with a products  list in the 1983 Directory of Chem-
ical Producers  indicates that current products are similar.

     Water  use  has been reduced by  about  two-thirds  in the last decade.
Total wastewater discharges have decreased from  175  mgd  in 19723  and  115
mgd  in  197712  to about 62  mgd  in 1983.30  Treated wastewater  is  discharged
through  three  outfalls to  the Kanawha  River.   Most contaminated process
wastewaters  are discharged to  the  main  treatment  plant  and then  to Outfall
062.  An  activated sludge  biological treatment plant with  flow equalization
treats about 2  mgd of process wastewaters.  Most water use is  for  non-
contact cooling.  There are 46 outfalls  from this plant.   Many of these are
low-volume discharges  such  as utility line drains or strainer backwash lines.

     The  NPDES  permit requires  only flow monitoring for 35 of the utility
outfalls.30  Toxic substances limited for Outfall 062 are  copper, chloroform
and methylene chloride with monthly  monitoring.   Semi-annual monitoring  of
Outfall  062  for all  toxic  pollutants is also  required.   Best management
practices are required by  the  5-year BAT  permit  issued in October 1981.
DuPont expects  to meet the  BAT limits with existing treatment and pollution
controls.

     Bioassays of effluents from Outfalls 017 and 046 in February and April
1983 showed  100% survival of test organisms.30  These outfalls contain some
treated process  wastewaters but  are  primarily  cooling water.  Bioassays  of
treated process  wastewater from  Outfall  062 in February and April had an
LC50 of 28%  and 29.5% effluent,  respectively,  indicating moderate to high
toxicity.   The March 1983 toxic pollutant analysis detected bromoform,  di-n-
butyl phthalate,  toluene  and  trichlorofluoromethane,  all   at  <10 ug/2.
Arsenic (8 ug/£),  copper (50  ug/£), nickel (40 ug/£) and  zinc (100 ug/£)
were all  at  or  below approximate BAT levels.  Of possible concern was a
total cyanide concentration of 284 ug/£.   Phenols were detected at 51 |jg/£.
Toxic organic pollutants discharged  totaled <2 Ib/day.   Heavy metal dis-
charges  were about 3 Ib/day, a substantial  reduction from the average copper
discharge of 74 Ib/day in   1976.12  Cyanide discharged was about 5 Ib/day.

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                                                             VI-15
                   Table 14

                PRODUCTS LIST12
     E. I. DU PONT DE NEMOURS AND COMPANY
             Belle, West Virginia

Agriculture Chemical Intermediate F-3259, F-3455
Ammonia
Benlate
Benomyl
Bis-para-aminocyclohexyl-methane
Carbon monoxide
Dimethylacetamide
Dimethylether
Dimethylformamide
Dimethylsulfate
Ethylene glycol
Formaldehyde
Formamide
Hydrogen
Hydroxyacetic acid
Methacrylate
  Methyl methacrylate
  n-Butyl  methacrylate
  2-Ethyl  hexyl methacrylate
  Methacrylic acid
  Ethyl methacrylate
Methyl amines
  Monomethylamines
  Dimethyl amines .
  Trimethyl amines
Methylenedianaline
Methyl  formate
Small lots manufacturing products
Sodium styrene sulfonate
Vazo

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                                                                   VI-16
     DuPont periodically reports spills of oil or hazardous substances from
the  Belle  facility.   Many are very  small  but about 29,000 Ib of methanol
and  methacrylate  were spilled in January  1981.50  About 35 spills were  re-
ported  during  a 2-year period in the mid-1970s.12   Only 15 spills were  re-
ported  during  1980-82.50   Nevertheless,  a periodic  review of the  BMP plan
may  be  appropriate to determine methods of achieving further  reductions  in
spill frequency.

     Waste disposal  facilities  and practices in use at Belle in mid-1972
included  a  biological  (activated  sludge)  wastewater treatment plant, an
anaerobic pond, incineration, burning of liquid organic wastes in  the power-
house,  barging  of  flyash to a local  landfill, barging of brines  to the Gulf
of Mexico and  onsite deep well disposal of brine and organic wastes.3  In
late 1977, barging of flyash  and brines had  been discontinued.12  In  addi-
tion to incineration and wastewater  treatment,  some deep well  disposal was
continuing.   Various waste materials were disposed of by contractors.   These
were transported out of state by truck, rail and barge  for disposal by land-
fill or incineration.

     Most process wastewater streams were discharged to the biological plant
for  treatment.  Treated flows were in the range of  2 to 3 mgd.  Treatment
units included  neutralization, three isolation tanks for storage of spills,
a large equalization tank, a  cooling  tower,  phosphorus  feed,  five aeration
units and five  final  clarifiers.   Waste activated sludge was  pumped to the
anaerobic pond.   A 65%  increase in  treatment capacity was completed in 1977.

     The anaerobic  pond is  in a side valley  of  Simmons Creek, about 0.6
mile north of the main plant site [Figure 10].  Originally built for flyash
disposal,  the pond  was  converted to  treatment of organic wastes.   In 1977,
it was  used for disposal of waste  activated  sludge.   In 1972,  some process
wastes were also pumped to the pond.3

     The pond was formed by construction of a dam from cinders and clay and
rock fill.  A cinder keyway  through the dam  allows  the pond contents to
continuously seep  through  the dam  where they are collected in a sump and
piped to the biological treatment plant.

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                                                                   VI-17
      In  aerial  photographs taken in October  1977,  areas  adjacent to the
pond  appeared to be used for disposal of various solid and liquid wastes.12
An  apparently  active  disposal  area  was  located north  (uphill)  of the pond.
Black 55-gallon  drums were neatly stacked  beside  three  upright cylindrical
tanks  at the north edge of the  disposal area.  A  pile  of randomly  dumped
drums were at the  south edge of the area.  Unknown solid wastes were dumped
in  the  area.   Near the north end of the pond, rusting containers had been
dumped down the hillside.

      A diversion ditch had been constructed around the pond to prevent sur-
face  runoff from adjacent  hillsides from reaching the pond.

      Near the west end of  the  dam forming  the anaerobic pond,  a  small pond
was diked off on the hillside.   It contained a reddish brown liquid  in con-
trast to  the black anaerobic.pond contents.   Unknown  solid wastes had been
dumped  into  the  pond  on  the west side.   A 1973 duPont drawing labeled the
pond  as a "waste retention" pond.

     An  active  landfill  operation was  present south  of the dam.  A  white
material  had been  placed  against the toe  of  the dam.  Gray material with
the appearance of  bottom  ash  and/or flyash was being deposited downstream
from the dam.

      In  1981, duPont  notified  EPA that a wide variety of solid and  liquid
industrial wastes,  including  toxic pollutants and  hazardous  wastes, had
been disposed of in nine  different landfill areas  in the Simmon's Creek and
anaerobic pond vicinity.39  Disposal dates ranged  from 1929 to as recently
as 1977.  Some  of  these  areas  were detected  in the photographs  discussed
above.

     The  volumes of wastes disposed of were not known.  The landfills were
not lined.  Seven  of  the  areas were uphill from the  anaerobic pond  where
leachate and surface runoff would presumably carry pollutants  into the pond.
However, two landfills totaling  about  13 acres in area are located  down-
stream from the anaerobic pond  and would drain to  Simmon's Creek.

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                                                                   VI-18
     DuPont  has  also reported parts of  the  main plant site  were  used  for
waste  landfills  in the past.  Groundwater  contamination  from spills and
leaks,  as  occurred at the adjacent Diamond  Shamrock  plant,  is probable.

     Two deep  wells,  1,500 and 5,300  feet  deep,  respectively,  were pre-
viously used for waste disposal.   Injected wastes were primarily brines but
included soluble organic materials such as aniline, aromatic amino compounds,
and chlorinated and brominated derivatives of benzene.  A 1972 State permit
limited the  total  volume  to be injected to 137 million gallons/ year.   In
late 1977, the deepest well (No.  2) was still in use.   Materials and volumes
discharged to  the  well were  not documented  in  files reviewed.   It  is prob-
able that  process  changes  and diversion of wastes to biological treatment
have occurred.

     Materials barged  to  the. Gulf were wastes  from spent glycol  recovery
and from production  of benylate  benomyl fungicide and sodium styrene sul-
fonate (SSS).  The wastes contained sodium tetraphthalate, ethylene glycol,
SSS, chlorides,  sulfates,  other  organics,  antimony and low levels of cad-
mium and mercury.   Current disposal  of these wastes  was  not documented.

     In the  1980 Part  A RCRA permit application,  duPont reported extensive
hazardous waste handling facilities including about 500,000 gallons of con-
tainer storage, 2,700,000 gallons of tank storage, 12,000 gpd of tank treat-
ment capacity and 4,600 gpd of distillation column capacity.32  Incineration
capacity of 3,000 gph was also reported.  In 1981, about 500,000 gallons of
wastes were incinerated in the powerhouse boilers.

     Hazardous waste generation of  about 144,000 tons/year was reported.
Ignitable and  corrosive wastes accounted for all but  4,000  tons/year  of
these wastes.  Spent solvents and lead  wastes accounted for 700 tons/year.

     A source of nitrosamine emissions was discovered  at the Belle plant in
1975.   These emissions are now flared.  Nitrosamines  were also present in
the anaerobic pond.

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                                                                   VI-19
     In  late  1977, duPont  reported that  49  hydrocarbon compounds were
emitted  to  the  atmosphere from the Belle plant.12  Ten of these compounds
(analine, butyl isocyanate, carbon monoxide, dimethyl sulfate, ethyl chloro-
formate, HCN, methyl chloroformate, methylene chloride, methylene dianiline
and mono methylamine)  are considered by duPont  to  have  serious  toxicity.

     A Department  of  Health evaluation of 1977 and 1981 preliminary emis-
sions data  for  the duPont plant indicates that 1977 hydrocarbon emissions
of about 2,700  tons/year  from  process  sources were  about halved  by  1981.5l
Compounds with  the largest emissions  included  methanol,  dimethyl  ether,
formaldehyde, methyl formate, ammonia and mixed methyl amines.

     Data showed that nitrogen oxides emissions from the three boilers were
more than 850  Ib/hour  in  1977.12  Combustion emissions of sulfur dioxide,
suspended particulates and nitrogen oxides were in the range of 10,000 tons/
year in 1981.51

     In summary, the  duPont plant at Belle has substantially reduced dis-
charges  of  toxic  pollutants in  process  wastewaters.   Spills and  leaks,
coupled with groundwater  contamination,  still pose  a potential for  release
of significant  amounts of toxic or  hazardous pollutants.  Process  and com-
bustion emissions  are  large.   There are large volumes  of hazardous wastes
landfilled onsite.   The environmental  hazard  associated with these  land-
fills has not been  fully assessed.   The plant is a large generator and han-
dler of hazardous  wastes.

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                                                                      VII-1
        VII.  SOURCES OF TOXIC SUBSTANCES - CENTRAL KANAWHA VALLEY

     For  purposes  of this  report,  the  Central  Kanawha Valley  is  defined as
the  developed valley of the  Kanawha  River  between Marmet Dam at  Marmet
(river mile 67.7) and St. Albans (river mile 46) [Figure 11].   This 22-mile
reach of  the  valley  is wider  and less winding than the Upper Kanawha Valley
but  is still  relatively narrow with a maximum valley  floor width of about 1
mile.  Flanking  mountains  decrease in  height  above the valley  floor moving
downstream.   Average mountain heights  are  less  than 600 feet  in the
Charleston vicinity.

     A large  majority  of the Kanawha Valley population is concentrated  in
this central  area.   The cities of  Charleston,  South  Charleston, Ounbar,
Institute and St. Albans have a combined population of about 115,000.   Urban
and  industrial developments  are  concentrated along the valley floor with
residential areas  divided between  the  valley and adjacent hillside and
tributary valley suburbs.

     Major  industrial  facilities  are located along the  Kanawha  River  at
South Charleston and Institute.  Several small  industrial  plants are scat-
tered up and down the valley.

     The municipal  water  supply  for most of  the  area is  provided by the
West Virginia Water Company.   Raw  water is obtained  from  the Elk River.
St. Albans obtains  its  water supply from the Coal River.   Most industrial
water is  obtained  from  the Kanawha River.   This  valley reach  encompasses
the upper half of the Winfield Dam navigation pool.

MAJOR INDUSTRIAL SOURCES

     There are six industrial facilities of interest in the central valley.
Union Carbide Corporation  dominates  the area with three major facilities
and  several  associated  storage, service and  waste disposal  facilities.
These facilities  are interrelated  but,  for convenience,  the  peripheral
facilities will  be discussed under  the closest major plant.  The  complexity

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Figure  11   Area Map - Central Kanawha Valley

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                                                                      VII-3
of the Union Carbide operation  is indicated by the fact that eight different
corporate divisions are operative at the two chemical manufacturing plants.

     The South Charleston chemical plant [Figure 12] occupies Blaine Island
and about 1 mile of the south bank of the Kanawha River.  Two bulk chemical
storage areas occupy about 0.5  mile of the north bank of the river in North
Charleston.   These units will  be collectively  discussed  as the  South
Charleston plant.

     A large  research  facility  known as the Technical  Center is on about
630 acres to the southwest of the South Charleston plant [Figure 12].   Three
waste disposal  impoundments  (Wards A and B and Holz  Pond)  are also located
on Technical  Center  grounds  and are discussed with  the Technical  Center.

     The third  Union Carbide major facility  is the large chemical  plant  at
Institute.   The  adjacent  Goff  Mountain landfill  and the Private Trucking
Operations facilities are discussed with the Institute plant.

     South Charleston's municipal wastewater treatment plant receives large
volumes of industrial wastewater from Union Carbide's South Charleston plant
and the Technical  Center.   The  plant is operated by the South  Charleston
Sewage Treatment Company (SCSTC), a subsidiary of Union Carbide.  The facil-
ity can essentially be considered an industrial  source.

     FMC Corporation operates three separate facilities collectively known
as the South  Charleston  plant  downstream from Union Carbide [Figure 12].
Chemical  Leaman  Tank  Lines  operates  a tank truck maintenance and cleaning
facility adjacent to Union Carbide in Institute.

     The following sections discuss the raw materials,  products, water uses,
wastewater treatment, wastewater  discharge  characteristics,  air emissions
and hazardous waste  disposal  practices  at each of these six facilities as
they effect releases of toxic substances to the environment.

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Figure 12   Location Map -  South  Charleston Area

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                                                                      VII-5
Union Carbide Corporation, South Charleston (RM 54.6-56.2)

     Union Carbide's  South Charleston  Plant  is  a  large petrochemical  plant
producing more than 500 different chemicals,  plastics and fibers from deri-
vatives of natural  gas and petroleum.   The diversity of products is indi-
cated by  the  fact that the following Union Carbide divisions operate pro-
duction facilities  at the plant:  coatings materials, ethylene  oxide  deri-
vatives,  polyolefins,  silicones  and urethane intermediates, solvents and
coatings materials, and specialty chemicals and plastics.53

     The  plant occupies an area  of  about 230 acres.  Production  facilities
are on  1.25-mile-long Blaine  Island and about a 1-mile reach of the south
bank of the Kanawha River [Figure 12].   Two storage facilities occupy about
0.5 mile of the north river bank.

     Production at  the plant  is  continuous.  An average of  about 8,000,000
Ib. of  intermediates  and products were  reportedly  used in the processes or
produced  for  sale  to  customers each day in 1971.3  Employment in 1981 was
about 1,500.52  Production at this location began in 1929.

     The  list of  raw  materials,  intermediates and  final products used or
produced at the South Charleston plant is voluminous.   A partial listing of
products is given in Table 15.53

     More than 450  raw materials were  received  at  South Charleston  in 1977
including the following priority pollutants:   acrylonitrile, benzene, ethyl-
ene dichloride,  isophorone,  nickel,  vinyl chloride and  zinc chloride.12   In
late 1976, Union Carbide estimated that about 65 of 300 compounds listed in
an EPA-proposed Hazardous Substance List were handled at South Charleston.
At the  same  time,  a preliminary review of the  65 priority pollutants by
Union Carbide indicated that  only four (acrylonitrile,  haloethers,  isophor-
one and vinyl chloride) were  known or believed  to  be present in wastewater
discharges.12

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                                                                           VII-6
                     Table 15
                   PRODUCT LIST
          UNION CARBIDE, SOUTH CHARLESTON53

            Coatings Materials Division

Ethyl silicate
Plastics and Resins
  Polyvinyl chloride resins

       Ethylme Oxides Derivatives Division

2-(2-[2-Ethoxyethoxy] ethoxy) ethanol
General and Compounded Products
  UCON Hydrolubes (HB series, LB series)

               Polyolefins Division

Plastics and Resins
  Ethylene-vinyl acetate copolymer resins

   Silicones and Urethane Intermediates Division

1-Chlorobutane
Polyether polyols for non-urethane applications
Polyether polyols for urethane applications
Polypropylene glycol
N,N,N',N'-retramethyl-l,3-butanediamine
      Solvent and Coating Materials Division
Alcohols, Fatty and Higher Synthetic
  2,6-Dimethyl-4-heptanol
2-8utoxyethyl acetate
n-Butyl acetate
Oiacetone alcohpl
2-(2-Ethoxyethoxy) ethyl acetate
Ethylene glycol diacetate
Mesityl oxide
2-Methoxyethyl acetate
Methyl isobutyIcarbinol
Triethylene glycol diacetate

     Specialty Chemicals and Plastics Division
n-Butoxypropanol
t-Butyldiethanolamine
t-Butylethanolamine
Oeanol
2-(Oiethylamino) ethanol
2-(2-Diethylaminoethoxy) ethanol
Dimethylaminoethoxyethanol
l-(Dimethylamino)-2-propanol
N,N-Dime thy I -1,3-propanediamine
1,4-Dioxane
Oipropylene glycol
2-(Methylamino) ethanol
Methyl vinyl ether
2,4-Pentanedione
Pesticides
  2-Et.r>y I -1. 3-nexanediol
Plastic i zers
  Tetraetnyiene glycol di (2-ethylhexanoate)
Plastics and Resins
  Polyvinyl acetate resins
Prop ioofienone
n-PropOiyorooanol
Propylene glycol
General and Compounded Products
  Polyglycol amines

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                                                                      VII-7
     A major change  in products occurred in 1980 with cessation of production
of vinyl chloride monomer.

     Water  use  has  been substantially reduced  in  the  last  decade.   Total
water use  was  about  222  mgd in  19723  and 143  mgd  in  1976.12   All  but 4  mgd
of water  use  in 1976 was for non-contact cooling purposes.    In July  1983,
water use  was  about  118  mgd with  4  mgd of  process  wastewater  discharged to
the South Charleston Sewage Treatment Company for treatment (see discussion
in the following section).30  Cooling waters are discharged directly  to the
Kanawha River  through  22 outfalls.   The plant  at  one  time  had 91 active
landfalls.12

     The NPDES  permit  applicable  to these discharges was issued by EPA in
1975 and  expired  in  January 1980.30  Permit conditions continue in effect
under the Administrative Procedures Act.   The permit does not directly  limit
any toxic  pollutants.   Cooling  waters must be monitored for  total organic
carbon (TOC) and phenolics and two outfalls are monitored semi-annually for
vinyl chloride.  Bioassays  are  required quarterly  on six  outfalls  and on  a
composite sample of the other discharges.

     Frequent TOC excursions in recent monitoring data indicate that  spills
and leaks  into  cooling waters are a problem.30  Union Carbide periodically
monitored  its cooling water outfalls  for organic chemicals  during  the last
half of 1976.12  Gas chromatograph  analysis detected 29  specific  organic
chemicals.   The frequency of detection ranged from 1 to 23 times during the
180-day period.   Observed concentrations  ranged from 1 to 385 ppm.  Acetone
was the most frequently  detected  and the  highest  concentration.   None  of
the chemicals detected were  priority  pollutants.   The continued occurrence
of TOC excursions  indicates the need for  improved BMPs to  control spills
and leaks.  The  new  permit  for this  facility  should  require  a BMP plan.

     In 1976, phenols averaged  about  22 Ib/day  for the total  cooling  water
discharge.12  About 13 Ib/day were discharged in July 1983.30  Bioassays of
cooling water discharges have detected acute toxicity in  the  past.12  Bio-
assays of  five  main outfalls in  November  1982 indicated no  significant
toxicity.30

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                                                                      VII-8
     The  Toxics Integration  Project  prepared estimates  that indicated
significant discharges of chloroform (5 Ib/day), chlorine (95 Ib/day), lead
(46  Ib/day)  and nickel  (42 Ib/day) from  this  plant were  possible.33   The
lead  and  nickel  discharges appear high.   These pollutants  should be
addressed by a BAT permit.

     Union Carbide also monitors  the process wastewaters  discharged to the
South Charleston Sewage Treatment Company.   Gas chromatograph analyses in
1976 detected 44 specific  organic chemicals in average concentrations  rang-
ing  from  2  to  954 ppm.12    Acrylonitrile, a  priority  pollutant,  was dis-
charged at an average concentration of 192 ppm.

     A wide variety of air pollutants are emitted from this plant.   Numerous
organic compounds were emitted  to  the atmosphere from  19  source areas  with
numerous emission points  in 1977.12  More than  50 of  these compounds  had
known toxicities ranging from slightly toxic to carcinogenic.   Compounds of
special  concern  included  acrylonitrile,  benzene, dioxane, isophorone  and
vinyl chloride.

     The emission of  most concern was vinyl chloride, a  known human car-
cinogen.  Vinyl  chloride  monomer was produced at South  Charleston until
1980.   Large (30  Ib/hour)  emissions of vinyl  chloride prior  to 1977 were
reduced about 90% in  1977 by a  process change  and incineration of  vents  at
the steam plant.12  Cessation of monomer  production eliminated most of the
remaining emissions  although  monomer is  imported and  used in polyvinyl
chloride resin production.

     A Department of  Health comparison of 1977 and preliminary 1981 hydro-
carbon emissions data indicated that  process emissions have been  substan-
tially reduced  from about 4,800 tons/year in 1977 to about 1,300 tons/year
in 1981.51  Fugitive  emissions  data were not yet available.  The  largest
emissions included propylene oxide, acetone, methanol, isopropanol, methyl
acetate  and vinyl acetate.

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                                                                      VII-9
     There are two. powerplants at this facility.  The Island Powerhouse has
nine boilers ranging in design capacity from 95 to 330 million Btu.12  Vari-
ous fuels  including  coal,  natural gas,  liquid waste  and waste  gases  can be
used.   In 1975, an average of 15,000 to 25,000 gallons/day of miscellaneous
hydrocarbon residues were incinerated.

     The Mainland  Power  Station  has two boilers  rated at  200  million  Btu
each.   They can  burn natural  gas or coal.   Combustion emissions from both
powerplants are  estimated  to  be about  3,000  tons/year,  primarily sulfur
dioxide and nitrogen oxides.

     Flyash slurry from  the powerplants containing about 100,000  Ib/day of
solids is pumped to a disposal pond south of the Technical  Center [Figure 12]
(see the Technical Center discussion for more details).

     Chemical  wastes (both solid and liquid) are transported  to  the Goff
Mountain Landfill  adjacent to the Union Carbide Institute  Plant (see later
section on this plant).   In 1977, non-chemical solid wastes (lumber,  paper,
scrap polymer) were  landfilled  in  the "Fillmont" area or  were sent  to an
undefined landfill operated by Kanawha County.

     The South Charleston  plant  is  a major generator of hazardous wastes.
The Part A  RCRA  permit  application reported over 10 million tons per year
were generated.32   However,  these  are  primarily industrial wastewaters
treated at the SCSTC and not  hazardous wastes requiring disposal.   The plant
has about 100,000  gallons of container  storage  and 500,000 gallons of  tank
storage.   A surface  impoundment  treatment  unit with 100,000 gallons  capa-
city was planned  for 1983 construction.  A new  hazardous waste incinerator
for a  new silicones process recently received a RCRA permit.   Two neutrali-
zation facilities with a capacity  of about 8 mgd adjust pH on wastewater
streams.   Two  other  smaller  neutralization  units  are planned.   Non-
halogenated wastes with  heat  value  are burned in the steam plant for  supple-
mental  fuel.   Vinyl  chloride  vents  are scrubbed  and sent  to the Island
Powerhouse.

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                                                                      VII-10
     At the North  Bulk  Terminal  on the north  side  of the river, 10,000
gallons of container storage is available.   A fume incinerator is also pre-
sent.  It  is designed to burn organic vapors from the cleaning of chemical
barges.  Wastes with  heat  value  are sent to the steam plant.   Some  wastes
go to Goff Mountain landfill.

     In summary, the Union Carbide South Charleston Plant is a major petro-
chemical  facility  that  handles numerous hazardous and/or  toxic substances.
Available  information  indicates  that direct discharges  of  toxic organic
substances to  the  Kanawha  River  in plant wastewaters  are  relatively small.
Only a few priority pollutants are discharged.   The potential  for spills of
toxic  substances  exists.   Leaks  of various organic  chemicals  occur fre-
quently.    Air  emissions also  contain  toxic substances.   Vinyl  chloride
emissions have been essentially eliminated.   Emissions from incineration of
organic pollutants in the powerhouse have not been defined.   The plant dis-
poses  of  large  volumes  of  solid  and hazardous wastes  in  disposal ponds  and
landfills.

South Charleston Sewage Treatment Company,  South Charleston (RM 56.2L)

     South Charleston  Sewage  Treatment Company  (SCSTC),  a  subsidiary of
Union  Carbide,  operates  a  wastewater treatment plant owned by the City of
South  Charleston.  The  facility  is a joint venture  between Union Carbide
and  the  City  to  treat  process  wastewaters  from Union Carbide's South
Charleston Plant  and  Technical  Center and municipal  wastewaters from  the
City.  It  is adjacent to the South Charleston Plant [Figure 12].

     The plant  began  operation  in 1963.  It provided primary treatment of
both industrial municipal wastewaters and secondary treatment of about one-
third  of  the  effluent.   Facilities to provide  secondary  treatment  of  all
flows were completed in 1968.   Additional facilities were completed in  1977.

     The plant  is  designed for separate primary  treatment of municipal  and
industrial wastes.  The two primary effluents can then be mixed for second-
ary  treatment  or  handled separately.   In 1977, the two effluents received

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                                                                      VII-11
separate  secondary  treatment.   Treated  effluents  were  combined  before  dis-
charge.   This mode of operation was in use in July 1983.30

     Municipal primary treatment units in 1977 included a grit chamber, two
primary clarifiers,  a  sludge thickener and vacuum sludge filters.12  Both
pre- and  post-chlorination were provided.  Primary sludge was thickened and
then dewatered  on  the  filters.   Filter  cake was hauled to a  South  Charles-
ton landfill in 1977.12  The location was not given in the file.  There was
no sludge digestion.  Municipal sludges were wasted to the industrial treat-
ment system  in  February  1983.30  Municipal grit  was disposed of at  Don's
Disposal, a private  landfill.30

     Chlorinated primary effluent  received secondary treatment (activated
sludge process)  in  the Aero  Accelerators.  These  units  provided both aera-
tion and  secondary clarification.  Waste activated sludge was pumped to the
industrial influent.  Effluent from the Aero Accelerators was discharged to
the plant outfall.

     No data were  present  in the file on toxic substances in the municipal
wastewaters.   There  were no  reported  Major Contributing Industries on the
municipal system.  The manufacturing directory did not list any significant
potential industrial  sources of toxic  substances with South Charleston
addresses other  than plants  with known direct surface  discharges.52  Muni-
cipal   flow was  about 2 mgd in  September  197612 and 2.5  mgd in July 1983.30
The South Charleston population  is about 16,000.   There appears to  be no
significant industrial  flow  in the  municipal  system.

     Existing municipal flow in  1977  was about one-third of design  flow.
Apparently,  the municipal  system was usually operated with only one primary
clarifier and one Aero Accelerator  in use at one  time.  Aerial photographs
taken in late September and mid-October 1977 showed the No.  2 clarifier and
accelerator were not in operation.12

     Process wastewaters from  Union Carbide's  South Charleston Plant were
conveyed  to the  treatment  plant in a redwood flume.12  These wastewaters

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                                                                      VII-12
could  be  pumped to one of the four large holding tanks for spill contain-
ment or for emergency storage during power outages.

     Process wastewaters from the redwood flume were pumped to a grit cham-
ber and  then  to two primary clarifiers  operated  in  parallel.   Industrial
grit was  landfilled in Union Carbide's "Fillmont" area in 1977.12  In 1983,
this grit was  disposed  of  in the  Holz  Pond  near  the  Technical  Center  [Fig-
ure 12].30  Primary  industrial  sludge (including municipal and industrial
waste  activated sludge),  containing about  20,000 Ib/day of solids,  was
pumped to the  Holz Pond.   Municipal primary  sludge  was  included in this
waste stream in February 1983.30  No sludge thickening was provided.   Return
supernatant from Holz Pond was discharged to  the  treatment plant  influent.

     Primary effluent was neutralized by chemical additions and conveyed to
the equalization tanks.   It  was  then released to  the  large,  rectangular
aeration  basin.  Basin effluent flowed through three final clarifiers oper-
ated in parallel.   Clarified effluent then went to the plant outfall.   Acti-
vated sludge was returned to the  aeration basin with waste sludge combined
with primary industrial  sludge for pumping to Holz Pond.

     In 1977,  the  average industrial flow treated was  in  the range of 4 to
6 mgd.12  Industrial  flow was about 4 mgd in July 1983.30  Plant flows have
thus been similar for a number of years.

     The  current NPDES  permit,  which expired  in  1983,  limits  phenolics,
copper and methyl  chloride with weekly monitoring.  Vinyl chloride is moni-
tored quarterly.   An April 1983 modification  to the permit required weekly
monitoring for  organic  toxic  pollutants  in May 1983.   Quarterly bioassays
of the final effluent were also required.  The NPDES file did  not yet con-
tain the results of this extra monitoring.30

     A vinyl chloride concentration of 0.58 ppm was measured in the efflu-
ent in December 1977.12   In February 1983,  vinyl  chloride was  only 1.3 ug/£
reflecting the  shutdown of  vinyl  chloride production  at  Union Carbide.30

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                                                                      VII-13
During  the 1972 EPA  survey,  no  heavy  metals, cyanide  or phenol  were
measured  in  the  plant effluent.3  In July 1977, a 96-hour LC50 of 38% was
measured.12  The LC50 of  bioassays  in February 1983  ranged from 75  to  100%
indicating low toxicity.30

     As  discussed  in  the  previous  section,  numerous  organic compounds
including  acrylonitrile,  a  priority pollutant, have been  detected  in  the
Union Carbide  process wastewaters discharged  to the  treatment  plant.   Cur-
rent data  are  inadequate  to assess the removal of these substances in the
treatment process.

     No data were  available on air  emissions.  However,  because the indus-
trial influent contains volatile organic compounds, emissions from the aera-
tion basins could be significant.

     Because of the presence of toxic substances in the process wastewaters
treated by the plant,  any bypassing would  result  in  the  discharge of toxic
substances to  the  Kanawha River.   Industrial  sludges currently landfilled
would also contain  toxic substances.

FMC Corporation,  Industrial  Chemical Division, South Charleston (RM 54-55L)

     FMC  Corporation  operates  this major  chemical  plant occupying three
production areas  in South Charleston [Figure 12].   The main production area
is the  east plant  adjacent to Union Carbide's  South  Charleston plant.   The
two other  production  areas  are  adjacent to the converted  Naval  Ordnance
Center.

     Completed in  1915, this plant  was  the first major  chemical plant in
the Kanawha Valley.   Production  is  continuous with little seasonal  varia-
tion.   Employment in 1981 was  about 1,300.52

     A  1977  list of products  included ammonia, carbon  disulfide,  carbon
tetrachloride,  chlorine, cyanuric acid,  hydrogen peroxide,  sodium hydroxide,

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                                                                      VII-14
dichloro-5-triazine-2,4,6-(lH,  3H,   5H)   trione,   sodium   salt   and
l,3,5-trichloro-s-triazine-2,4,6-(lH, 3H, 5H) trione.12  Most products were
manufactured  at  the  east plant.   Chlorinated dry  bleach was made at the
central plant and hydrogen peroxide at the west plant.  Principal raw mate-
rials were salt brine, coal, urea, sulfur and natural gas.   By 1983, produc-
tion of  carbon disulfide,  carbon  tetrachloride, dichloro-5-triazine-2,4-6-
(1H, 3H, 5H)  trione, and sodium salt had ceased and hydrogen production had
been added.53

     An annual average  of  95 mgd of  cooling water was withdrawn  from the
Kanawha River in  1977 through intakes at the east end and central produc-
tion areas.12  The  only treatment was coarse screening and  chlorination.
About 3 mgd  of  process, sanitary and drinking water was obtained from the
West Virginia Water Company.  Cooling water  intakes were downstream of
wastewater discharges from  Union  Carbide's South Charleston Plant and the
South Charleston Sewage Treatment Company.

     In early 1977, wastewaters were  discharged through 26 outfalls, 25 of
which discharged to the Kanawha River and one to Davis Creek about 0.5 mile
above its  confluence with  the  river.  Eight outfalls  were considered to be
major with the remainder discharging non-contact cooling water,  condensates
or surface runoff.   Very little wastewater treatment was provided.  As noted
during the 1972  EPA survey, the potential for spills was high at the plant.12

     A large discharge of carbon tetrachloride detected in  the Kanawha River
in February  1977 allegedly  originated at the FMC plant.13  14  As a result
and because of requirements for reductions  of pollutants discharged by July
1977, various wastewater treatment and control  measures were implemented in
1977.  These  included consolidation of minor discharges, construction of a
neutralization facility at  the east plant and installation  of spill  control
facilities.

     A flyash pond  provided settling and partial  neutralization  of some
plant wastes in  early 1977  including flyash from plant boilers,  calcium and
magnesium carbonate slurry  from brine purification and some process

-------
                                                                      VII-15
wastes  from hydrogen peroxide and chlorinated bleach production.   The pond
discharged  to  Davis Creek through Outfall  029.   Treated flow was  about 1.5
mgd  in  1976.12  A  flow of  about  3 to 4 mgd was being  discharged  in  July
1983.30

     Toxic  substances  limited by  the NPDES permit for  Outfall 029 include
arsenic,  hexavalent chromium,  lead and chlorine.  Discharges of the  first
three totaled  less  that 1  Ib/day on the average in  1976.12  Chlorine dis-
charged  averaged  6,540 Ib/day, about half the  1975  discharge.   The  1972
survey detected 16  Ib/day of chromium in the flyash  pond effluent.  In mid-
1983, discharges  of arsenic,  chromium  and  lead  were  about  2  to 4  Ib/day.30
Chlorine discharges have been  reduced to about 1,400 Ib/day.33

     During  the  investigation of  the  February  1977  carbon tetrachloride
discharge,  samples were obtai.ned from the FMC cooling water intake and seven
outfalls  for organic  analysis.10   Organic  compounds  detected  in the waste-
water discharges  that  were  not detected in the intake  included di-m-butyl
ether, carbon tetrachloride, chloroform, dichlorobenzene, methyl  methacryl-
ate, 2-methyl-2-pentenol,  benzene, naphthalene, 4-me-2-pentanone and  numer-
ous  other unidentified aromatic compounds.  Five  of these compounds  are
priority pollutants.  Concentrations were not determined.

     During 1983, the FMC South Charleston plant experienced frequent prob-
lems with  noncompliance with  their NPDES permit.30  A  major problem  was
frequent pH excursions which indicated that spills and  leaks into wastewater
discharges were occurring.  At times, pH in several discharges reached such
acid or  basic  levels  that the discharge could  be  considered a hazardous
waste under RCRA.   Spills, leaks and upsets at the ammonia plant also  caused
permit violations.

     Quarterly bioassays indicated that two effluents, Outfall 018 from the
chlor-alkali plant  and Outfall 029 from the flyash pond exhibited  periodic
extreme  toxicity  to aquatic life.30  For Outfall 018, the  observed LC50  in
1982 ranged  from  7.4 to 48%.   For Outfall 029, the LC50 ranged from 2.5  to
65%.   Similar toxicity was observed in the first half of 1983.

-------
                                                                      VII-16
     There are three  inactive landfills onsite.39  These reportedly received
alumina,  asbestos  and bleach powders that are  hazardous wastes.   FMC  has
also reported  disposing of hazardous  wastes  in  the past at  a  number of now
inactive  disposal  sites around the valley.

     In the Part A RCRA permit application, FMC reported generation of about
200 tons/year of hazardous wastes based on 1981 experience.32  About 20,000
gallons of container  storage capacity and 240,000 gallons of tank storage
are present  at the facility.  The  large  settling  pond was initially listed
as a hazardous waste  surface impoundment but this  listing  was withdrawn
based on  a  determination that wastewaters discharged to the pond were not
hazardous wastes.

     Emissions of hydrocarbons in 1977 were large, about 2,500 tons/year.51
Major emissions  were  carbon  tetrachloride  (1,060  tons/year),  aromatic  sol-
vent (C9  to C12)  (910 tons/year) and carbon disulfide (530 tons/year).   Due
primarily to the shutdown of carbon disulfide and carbon tetrachloride pro-
duction and a major reduction in aromatic solvent emissions, emissions were
reduced to less than 900 tons/year in 1981.51  Chlorine and chloramine emis-
sions were significant in 1981.

     Combustion emissions  (primarily  sulfur  dioxide  and nitrogen  oxides)
from four boilers  in  the powerplant were estimated to be about 8,000 tons/
year.51

     In summary,  FMC  has  reduced  discharges  of priority  pollutants and
chlorine  from past  levels  but effluents are still toxic to aquatic life.
Spills  and leaks of product  or raw materials into cooling water discharges
are a major problem.   Fluctuations in effluent pH are wide.   At times,  some
effluents have  the corrosive characteristic of  hazardous  wastes due  to
extreme pH.   A new NPDES permit is needed for  this  facility that would
include BMP provisions  to  control  spills and leaks of toxic  or hazardous
substances.

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                                                                      VII-17
Union Carbide Corporation - Technical Center

     Located on the south rim of the Kanawha Valley [Figure 12] on a 670-acre
site, the  Technical Center  is Union  Carbide's  largest  corporate  center  for
engineering, research  and development,  and  data  processing.   Center  facil-
ities include office buildings,  laboratories, pilot plants and a powerplant.
There are about 4,600 employees.

     The Center does  not manufacture any products  but does  produce some
chemicals  in  developmental  quantities.   Various products/processes that
have been developed at the Center include several polyethylene and ethylene
processes,  catalysts,  pesticides,  latexes,  urethane foams  and surfactants.
A large amount of engineering and plant construction and renovation is based
at the Center.

     There  are  three   industrial waste-disposal  facilities on Technical
Center grounds [Figure 12].   The Holz Pond surface  impoundment is currently
active.32   The  Lower  Ward  Flyash  Pond  (Ward "B") and  the  Ward "A" Flyash
Pond are inactive.  These ponds  have received wastes from the South Charles-
ton and Institute plants.

     The Lower Ward Flyash  Pond was an impoundment formed in a portion of
Ward Hollow adjacent  to  the Technical  Center.    It  was  used until  1964  to
dispose of  flyash from the South Charleston plant and a lime sludge from an
acid neutralization step of a chemical process.32  The filled pond has been
covered with soil  and incorporated into a  parking  area.   The  filled pond
was roughly 400 by 800 feet.

     The Ward "A"  Flyash Pond,  upstream of  the  lower  pond, was  used from
1964 until  1972 to  dispose  of the same type of  wastes (flyash  and  lime
sludge).32  The filled pond now is covered with  several feet of water and
is a wildlife area.   The pond is roughly 800 by 2,000 feet.

-------
                                                                      VII-18
     The active Holz Pond is southwest of Ward "A" in a hollow tributary to
Davis Creek.32  Wastes are pumped to the impoundment from the South Charles-
ton plant or are hauled to the pond by truck.  Pond supernatant is piped to
the South Charleston Sewage Treatment Company (SCSTC) for treatment.  Wastes
disposed of in Holz Pond include:

     1.   Flyash from powerplants at the South Charleston plant
     2.   Grit from the industrial units of the SCSTC
     3.   Biological treatment sludges from both the industrial and domestic
          units of the SCSTC
     4.   Biological  treatment  sludges from  the  Union  Carbide Institute
          plant waste treatment works
     5.   Treatment lime

     The Pond  has  a storage capacity of 600  million gallons.   About  3  mil-
lion tons/year of  wastes  are  discharged to  the pond.   This  includes car-
riage water that  is  decanted  off, treated at the  SCSTC and  discharged to
the Kanawha River.   Lime is added (about 600 tons/month) to the pond influ-
ent to  prevent odors  and  precipitate heavy  metals.   Part  of the lime is
removed with the supernatant that has a total organic carbon  concentration
of 300 to 400 ppm.

     Four groundwater monitoring  wells  have  been  installed  and monitored
quarterly for more  than  a  year.   No unusual  groundwater  quality changes
have been reported.

     Wastewaters  from the Technical Center discharge either  to Davis Creek
(and thence to the Kanawha  River) or to the  SCSTC.30   Non-contact cooling
water,  stormwater runoff from  non-contaminated areas,  vacuum jet discharges
and roof drains  discharge  through a sewer (Outfall 003)  to  Davis Creek.
This discharge is  monitored for  TOC and can  be  pumped  to the industrial
side of the SCSTC  in  the  event of  a  spill  or other contamination.  The
diversion occurs automatically at  a TOC level of 50 mg/£.   This discharge
averages about 0.9 mgd.

-------
                                                                      VII-19
     Outfall  008 is  a  storm sewer that  conveys  surface runoff and the
overflow  from Ward  "A"  Flyash Pond to  Ward Branch of Davis Creek.  Flow
averages  about 0.5 mgd of which about 80%  is overflow of Kanawha River water
from  a fire  system.   Some  non-contact  cooling water formerly discharged
through Outfall  006 (inactive) is also present.

     Seepage  from the dike  for  the  Lower  Ward  Flyash Pond  (about 0.02  mgd)
is  collected  (Outfall  009)  and discharged  to  the SCSTC.   Sanitary wastes
and  highly  contaminated  runoff  from the pilot plant areas averaging about
0.3 mgd are also discharged to the SCSTC.

     Most of  the contaminated wastewaters  from this  facility  are regulated
by  the  NPOES  permit  for the SCSTC.  Other wastewaters  appear  to be minor
                                                                *
potential sources of  toxic  substances although spills and  leaks to cooling
waters  could  occur.   The  new NPDES  permit  for  this  facility should include
BMP conditions for this reason.

     The  Center  generates about 400 tons/year  of  a wide  variety of hazard-
ous wastes.32  Most of these wastes are disposed  of  in  a Brule incinerator
onsite.   EPA   is  now processing  a RCRA  permit  application  for  this
incinerator.

     No emissions data were available for  the  Technical  Center.  The types
of products and  raw materials handled suggest  that emissions could be  sig-
nificant.   Due to the nature of the facility, emissions are probably highly
variable.

Union Carbide. Institute Plant (RM 48.1-49.6R)

     Union Carbide operates this  large chemicals  plant about 8 miles down-
river from their South Charleston plant.   Production facilities occupy most
of the southeastern  portion of the 775-acre plant site [Figure 13].  Waste-
water treatment  facilities  and  the  Private Trucking Operations are  to the
west and the Goff Mountain chemical  landfill to the north.

-------
                                                                    •0«».  l-lll 'KfJ ••/( '-
                                                                >lnd,,;SV,%)\\.g\f 'i/".Hi
Figure 13    Location Map  -  Institute Area

-------
                                                                      VII-21
     The Institute plant was originally built for the U.S. Government during
World War II to produce butadiene and styrene.  Union Carbide purchased the
plant  in  1947  to  make other chemicals.   Various processes have been added
over the years.   In  1972,  annual production was about 1.5 million tons of
basic and intermediate materials.3  The products included chemical additives
for gasoline, jet fuels, water-based paints, cheese, baked goods, and other
foods.   More than 100 chemicals were made for the textile finishing industry
and more than 90 for pharmaceutical companies.  Several agricultural chemi-
cals were produced including the insecticide SEVIN.   Major products reported
in 1983 are listed in Table 16.53

     A  listing  of raw materials,  intermediates  and  final  products  provided
by Union Carbide  in  early  1978  included more  than  350 compounds.12  The
principal raw materials were natural gas, chlorine,  caustic, ethylene oxide,
naphthalene, alcohols,  amines  and air.   Priority pollutants among the 350
compounds were acrylonitrile,  benzo(a)pyrene, benzene, carbon tetrachloride,
chlorobenzene, chloroform,  chlorophenol, chrome,  copper,  dichlorobenzene,
dichlorophenol, dicyclopentadiene,  isophorone,  methyl  chloride,  methylene
chloride, naphthalene, nickel,  silver, toluene and trichlorophenol.

     The South  Charleston  and  Institute plants  apparently interchange var-
ious chemicals.  An  undated listing of hazardous materials  stored  at South
Charleston  and  Institute contained more than 600 substances.12   Many  of
these were identified by trade  names or mixture numbers.   Their actual  chem-
ical  makeup was not defined.   The hazardous material listing also indicated
that the materials were  moved  by various combinations of tank truck, tank
car and barge.  Some materials were purchased,  some moved between the two
plants   and  some  transported  to customers.    For  the priority pollutants,
storage tanks were reported as  less than 100,000 gallons  in  size  except for
vinyl  chloride which was stored  in tanks in the 100,000  to  500,000 gallon
volume  range.

     The Institute plant operates continuously with  little  production var-
iation.   Employment in 1981 was about 1,860.52

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                                                                         VII-22
                     Table 16

                  PRODUCTS LIST53
             UNION CARBIDE,  INSTITUTE
            Agricultural Products Group

Hydrogen
Isocyanates, organic
  Methyl  isocyanate
1-naphthol
Pesticides
  Bromoxyni1
  Carbaryl
  Thiodicarb
Phosgene
Rubber processing chemicals
  N-Phenyl-1-naphthylamine
1,2,3,4-Tetrahydronaphthalene

      Solvents and Coating Materials Division

Acetone
Alcohols, fatty and higher synthetic
  2.6-Oimethyl-4-heptanol
  5-Ethyl-2-nonanol
2-(2-Butoxyethoxy) ethyl acetate
Isophorone
Isovalerone
Methyl isobutylcarbinol
Methyl isobutyl ketone
2,6,8-Trimethyl-4-nonanone

            Coatings Material Division

Hydroxyethyl cellulose

     Specialty Chemicals and Plastics Division

l-Butoxyethoxy-2-propanol
Ethylene glycol monohexyl ether
Glutaraldehyde
Phenylglycol ether
Polyethylene oxide
General and Compounded Products
  Caprolactone polyols
  Specialty glycol ethers

        Ethylene Oxide Derivatives Division

Alkylbenzene, linear
Hydrochloric acid
Surface - Active Agents - Nonionic
  Alcohols,  mixed linear, ethoxylated
  Nonylphenol, ethoxylated
General and Compounded Products
  Methoxypolyglycols
    (Carbowax®)

          Linda Industrial Gases Division

Acetylene

   Si.Iicones and Urethane Intermediate Division

1-Chlorobutane
Ethylidene norbornene
Methyl chloride
Polyether polyols for non-urethane applications
Polyether polyols for urethane applications
4-Vinyl-l-cyclohexene
5-Vinyl norbornene

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                                                                      VII-23
     Water  use  at the  plant in  1977  was  about  290  mgd.l2   Except  for  1  mgd
purchased  from  the municipal  supply,  all water was  withdrawn from the
Kanawha  River.   Two  in-plant water treatment facilities provided  about  5.8
mgd  for  process water  and boiler feed.   Cooling water use  averaged about
280 mgd.

     In  1977, the plant  had 11  active  outfalls  regulated  by the NPDES per-
mit.12   Six discharged directly to the Kanawha River and five to Goff Branch,
a small  tributary draining the chemical landfill area.  Outfall 001 was the
effluent from the wastewater treatment plant.   One outfall was water screen
backwash water and the remaining nine were classified as non-contact cooling
water discharges.  These  discharges  had some contamination, however,  from
leaks, spills and undetected process  connections.

     The wastewater treatment plant  has  been expanded and modified several
times since  it  was  placed in operation in 1963.  In 1972, treatment units
included an  equalization basin, three aeration basins  (activated sludge
process), two final clarifiers  and a sludge storage basin.   Primary sludge
from the equalization  basin and waste activated sludge were pumped to the
sludge holding  basin,  then  to nearby sludge drying beds.  Dried sludge was
landfilled at an  adjacent site.   It  was not clear if this was immediately
adjacent to the  wastewater treatment  plant or at the Goff Mountain chemical
landfill.

     Major modifications  in  the treatment system  were completed  in 1977.
Two primary clarifiers,  an  emergency holding pond, a neutralization capa-
bility,   a sludge  thickener  and  a third  final clarifier were constructed.
Three sludge ponds had previously  been added northeast of  the treatment
plant between 1972 and 1977.  In late  1977, primary sludge  and waste acti-
vated sludge were thickened and  pumped via pipeline to Union Carbide's South
Charleston Plant  for pumping to the  Holz Pond  in South Charleston.  This
sludge disposal  practice  is  continuing.32   In  January 1978, Union Carbide
reported that about 7  million gallons  of activated sludge were stored in
two sludge ponds  northeast  of the  treatment facility.12  This sludge was
being trucked to the  Holz Pond for  disposal.

-------
                                                                      VII-24
     During  the  1972  survey,  an average of 5.8  mgd  of treated process
wastewaters  were  discharged.3   These  contained  daily  loads  of  about  100  Ib
of  phenols,  330  Ib of cadmium,  14  Ib of zinc,  12 Ib of copper and small
amounts  of  lead,  nickel  and  chromium.   A bioassay yielded a 96-hour  TLM  of
9%  indicating the effluent was highly toxic.

     Phenol  was  the  only priority pollutant limited  by the initial  NPDES
permit and this limit was effective July 1, 1977.12  Wasteload reports sub-
mitted  to  the State  indicated  average  phenol  loads  discharged had  been
reduced  to less than 10 Ib/day in 1977.   Quarterly bioassays in 1977 showed
TLm's of 16  to  35% indicating the effluent was still  moderately to highly
toxic.

     Sampling of  the  cooling water discharges  in 1972  detected  a phenol
load of  42 Ib/day.3  DMR data indicated phenol  loads  were reduced to average
and maximum  daily loads of 8 and 60 Ib,  respectively,  in 1976.l2

     Sampling of  the Institute  Plant effluents  in  1975 resulted in  the
detection  of 37  organic compounds  including  the priority pollutants
dichlorobenzene,   dinitrotoluene,  and  bis(2-chloroethyl) ether.12  Ten of
the substances had known toxic effects.

     Analysis of  the  treatment  plant  effluent in March 1977 detected 13
specific organic  compounds.12    Bis(2-chloroethyl) ether,  carbon tetra-
chloride, ethyl benzene and  toluene,  all priority pollutants, were present
in  low  levels.   Dichlorobenzene  isomers were  present at higher  levels.
Concentrations were not determined.

     In 1981, EPA Region III  developed a comprehensive NPDES permit for the
Institute plant.29   The  permit  included BAT limits for toxic  pollutants
that were developed  based  on Best Professional  Judgment (BPJ)  procedures,
bioassay requirements, semi-annual priority pollutant  monitoring and exten-
sive BMP requirements.   The permit was issued in September 1981.   An eviden-
tiary hearing was requested by Union Carbide.   Issues  raised included analy-
tical and variability aspects of the toxic pollutant  limits.  The evidentiary

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                                                                      VII-25
hearing was settled  in March 1983 and all permit conditions became effective
in May 1983.

     The  new  permit covers a total  of  42 outfalls.   Nineteen are  storm
drains.   The  permit requires  development of a BMP plan to minimize pollu-
tant discharges  in  storm runoff.  A  monitoring  program  to  develop  TOC,  am-
monia  nitrogen  and  pH  data on storm  runoff  is required.  There are  16  tank
farm drains regulated by the permit.   A BMP plan is to be developed to mini-
mize pollutants in these discharges.   There are no numerical limits on toxic
pollutants in the storm drains or tank farm drains.

     Several  toxic  pollutants  were  regulated in the  main  outfalls (001,
002, 003 and 005) by the 1983 (BPT)  permit limits.   Beginning July 1, 1984,
BAT limits  reduced  allowable  discharges and limit additional toxic pollu-
tants.   For the  main wastewa.ter treatment plant effluent,  chloroform  was
limited.   Additional  pollutants limited  in  1984  included  acrylonitrile,
benzene,  naphthalene, toluene,  isophorone and carbaryl.   Monthly monitoring
is required except  for chloroform which  is monitored  three  times per week.

     Phenolics were  limited in  1983  in Outfalls 002,  003 and 005.  Chloro-
form in Outfall 005  was  also limited.   In 1984, limits were added  for  iso-
phorone in Outfall  003 and toluene,  naphthalene, benzene,  ethylbenzene  and
carbaryl  in Outfall  005.

     Due  to the delayed  effective date of the permit, the  semi-annual  com-
prehensive effluent analysis for priority pollutants had not been completed
and bioassay  results had  not been reported.  The BMP  plan was not  required
until   1984.   When all  of these requirements have  been complied with, much
additional information on wastewater discharges  of  toxic pollutants will be
available.

     The  Institute plant is a  major  source of air  pollutants.   A 1977 emis-
sions   inventory listed about 80 organic compounds  that were emitted to  the
atmosphere from various sources.12    Fifty-nine  had toxicity ratings ranging
from slightly toxic to highly  toxic.   Five were  suspected carcinogens.   Ten
were priority pollutants.

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                                                                      VII-26
     The  1977  hydrocarbon  emissions were more than  11,000  tons/year,  the
 largest volume  from a chemical plant  in  the  valley.51   Largest  emissions
were methane,  ethane,  2-methyl  butane,  cyclopentadiene,  benzene,  tetralin,
vinyl  norbornene,  ethylidene  norbornene,  ethylene oxide, propylene oxide,
and 2-ethyl hexaldehyde.  Preliminary 1981 data indicated process emissions
of hydrocarbons were less than 2,000 tons/year in 1981.

     The  Institute  plant  has  two boiler  houses with  eight  boilers each.
All  units can burn process residue.   Combustion  emissions  from  the two
boiler houses are about 9,000 tons/year, primarily sulfur dioxide and nitro-
gen oxides.51

     Flyash from the boilers for at least the last decade had been disposed
of in surface impoundments adjacent to Finney Creek about 1.5 miles east of
the Institute plant [Figure 13].12  This was a contract operation.  In 1977,
the contractor was Cunningham Realty Company.12  The ponds were operated by
Hatfield-Henson Enterprises in 1983.  About 2 to 3 mgd of flyash slurry was
pumped to  the  ponds in a pipeline.12   Pond supernatant  was discharged to
Finney Creek.  This discharge was regulated by an NPDES  permit.   Solids  in
the effluent periodically exceeded permit limits.30  There was no treatment
of the supernatant.

     Effluent from one flyash pond (not defined) was sampled by EPA in Feb-
ruary  1972.3   Analysis for heavy metals  showed  only trace  amounts.  No
organic analyses were performed.

     The Institute plant is a major generator of hazardous wastes and other
similar industrial wastes.   The RCRA Part A permit application lists nearly
100 different wastes.32  These wastes are primarily disposed of in two ways.
Dilute aqueous wastes  are  treated in the main wastewater treatment plant.
Solid wastes, process  sludges,  concentrated liquid wastes and other con-
taminated waste materials  are  disposed of at the Goff  Mountain  chemical
landfill   just  north of the manufacturing  area  [Figure  13].   Wastes are
accumulated in dumpsters at  about 20 locations around the plant for short
periods of time and then hauled to the landfill.

-------
                                                                      VII-27
     The  Goff Mountain landfill  has  been  in operation since  1967.   The
 landfill  accepts wastes only from Union Carbide and handles wastes from the
 South Charleston plant as well as Institute.32  Except for a few container-
 ized polymer wastes that are buried in the containers, all wastes are mixed
 with thin layers  of  earth  as  they are received  and  spread  in  thin  lifts on
 the landfill surface.  A 2 to 3-foot clay liner is under all fill material.
 Leachate  and  surface  runoff  from the  active  area are  collected  in a  pond
 and discharged  to  the  Institute  plant wastewater treatment  facility.   Sur-
 face runoff from the surrounding hillsides is diverted around the landfill.
 Four monitoring wells  have been installed and sampled as required by RCRA
 interim  status  standards.   No  significant  groundwater contamination has
 been reported.  The  landfill  is  apparently  a  well run  operation  with  a  low
 potential  for  release  of  toxic substances to surface or groundwaters.  No
 air emissions  data were  available.   The landfill  has a permitted capacity
 of 146 acre feet.

     Because surface impoundments at the wastewater treatment plant receive
 hazardous wastes,  monitoring  wells  have also been installed at that loca-
 tion as  required by  RCRA.32  These wells have detected significant ground-
water contamination, primarily  heavy  metals,  in excess of drinking water
 standards.  No data on organic chemicals other than pesticides were reported
 although  such chemicals could be present.   It is not clear whether the con-
 tamination resulted  from  impoundment  leaks  or,  more likely, past disposal
of industrial  wastes  in the area.

     Solid wastes from the plant have also been disposed of at other onsite
 locations.  In  their RCRA  Part A permit application,  Union Carbide indi-
cated three past  landfill  areas were present in the northeast part of the
main manufacturing area.32  Contents  were  not given.   One area was about
 350 by 775 feet.  A 15-acre site west of the wastewater treatment plant was
 reportedly used for disposal  of inert (non-chemical) wastes in 1972.3  Some
 sludge could also  have  been  disposed of in the vicinity of the  treatment
plant in  the past.  At the treatment  plant site, construction  of the  third
 final  clarifier was delayed in 1976 by unstable soil conditions.12  Ashes,
waste oil  and  other  materials  were  reportedly dumped  in  the  area in the
past.

-------
                                                                      VII-28
      In  1977,  undefined  solid wastes were disposed  of  by  contract  at  two
offsite  landfills operated by the Kanawha County Regional Development Auth-
ority (Cross Lanes) and by the City of Huntington.

     Union Carbide  also operates  a  Private Trucking  Operations  (PTO) faci-
lity  west  of the  wastewater  treatment plant  [Figure  13].   Various contract
truckers haul chemicals for Union Carbide in large tank trucks.   To prevent
contamination of  chemicals,  the tanks are cleaned  to remove  residuals  from
the previous load.   Wastewaters  are discharged to the adjacent wastewater
treatment  plant.   In  1977,  pretreatment was provided which apparently in-
volved a small  surface impoundment.12

     Union Carbide  initially  submitted  a RCRA  notification  for  the  PTO  fa-
cility based on the fact that many of the chemicals  hauled would be consid-
ered  hazardous wastes  if discarded.32   Washwaters  could  contain any of  the
chemicals  used or produced  by Union Carbide.   The notification was later
withdrawn  on the  basis that the drained tank trucks met the definition of
empty containers.32

     The PTO facility  has  an incinerator for  burning organic vapors from
tank cleaning.32  This unit is not considered a RCRA incinerator.  No emis-
sions data were available.

     A potential  problem exists with the PTO site.   Union Carbide has noti-
fied EPA that  a  wide variety of  chemical wastes from the  Institute plant
were buried at the site from 1950 to 1970.39  Wastes included the full  range
of plant products as well  as intermediates,  catalysts and residue materials,
some of which were incinerated at the site.   No data on groundwater contami-
nation or  possible  leachate migration to the Kanawha River were available.

     In summary,  Union Carbide's  Institute  plant is a  major handler  and
producer of toxic  substances.   Wastewater  discharges of toxic  pollutants
have been  substantially reduced and are regulated by a comprehensive NPDES
permit.   Air emissions, although substantially reduced in recent years, are
still  major.   Large volumes of hazardous wastes are  generated and disposed

-------
                                                                      VII-29
of  in  the Goff Mountain chemical landfill.  Groundwater contamination has
been detected  at the wastewater treatment  plant  site.   Past disposal of
hazardous  wastes  at the Private Trucking Operation site has probably con-
taminated  groundwater at that location.

Chemical  Leaman Tank Lines, Inc., Institute (RM 48R)

     Chemical  Leaman  Tank  Lines, Inc.  operates a large truck terminal and
tank cleaning  facility  in Institute north  of  Union Carbide's wastewater
treatment  facility  [Figure  13].   The facility has been in operation since
1962.  Employment increased from 112 in 1962 to 250 in 1972.3  The terminal
was the base for 173 tank trailers and 110 truck tractors in 1972.

     The  functions  of  the  terminal  are the repair  and maintenance of  the
truck  tractors  and  the  clean.ing of the tank trailers.  A wide  variety of
chemicals  are  hauled  to,  from and in the  Kanawha  Valley for  various  firms.
Empty  trailers are  returned to the terminal for cleaning before dispatch to
the next  job.   Cleaning procedures vary depending on  the type of  substance
last hauled.

     Any liquid product remaining in the tank trailer ("heels") was drained
into drums  for  "proper  disposal" in 1972.3  This included  reclamation of
pure products  for  reuse or disposal  by combustion or in proper landfills.
Disposal  sites were not specified.   Heels and waste treatment sludges are
now hauled out-of-state for disposal.29

     A recirculating system was  used for cleaning tanks that had transported
materials  requiring detergent cleaning.   Detergent  from a holding tank was
impinged upon the  inside  of  the tank trailer and returned to the holding
tank.   Disposal of depleted detergent solution was not defined.

     After detergent cleaning,  the  tank trailer was then flushed with hot
water which drained out of the trailer to  a floor drain and then to holding
tanks.   Some tank trailers were  cleaned with steam rather than the two-step
detergent  and hot water washes.   Steam condensate drained from  the trailer
to the floor drain.

-------
                                                                      VII-30
     Tractor  and  trailer exteriors were washed and  rinsed  by  a  traveling
high pressure water system.   Wash  waters were  collected  in  another  tank by
a  floor  drain system.   All washwaters from both exterior washing and tank
cleaning  (except  recirculated detergents)  were then pumped  to the  waste-
water treatment plant.

     About  30 to  50 tanks  were  cleaned daily in 1972.  Chemicals  hauled in
the tank  trucks  were representative of the various raw materials and pro-
ducts of  area chemical  plants and  included numerous priority  pollutants.
The types of  chemicals vary substantially with time.

     Water  is obtained  from  the  municipal  supply.  All water except escap-
ing steam and wastewater sludge  is treated in the wastewater treatment plant.
In 1972,  the  treated flow  was about  0.25 mgd.3  Treatment units  included a
blending  tank, a  mixing and .coagulation tank  (alum  addition), a primary
settling  tank, a  skimming  device,  a trickling filter with some recircula-
tion,  a  secondary settling tank and a chlorine contact tank.  Sludge from
the settling  tanks and surface skimmings were transferred to a sludge hold-
ing tank  for  eventual  transport by  tank trailer to "authorized"  disposal
sites  in Ohio or Pennsylvania.

     EPA  sampling  of the plant effluent in February 1972 found high chemi-
cal oxygen  demand (543  mg/£)  and phenol (3.2 mg/£).3  Analyses for  cyanide
and heavy metals  detected  only  chromium (0.45 mg/£)  in a significant con-
centration.    No organic analyses were performed.

     The Company reported some planned changes to EPA in 1972.   Tanks haul-
ing phenols or acid wastes would be steam cleaned and the condensate col-
lected in a holding tank for offsite disposal.  No acid or  phenol  wastes
would  be  treated  at this site.   Sludge was planned to be hauled  to Union
Carbide  for burning.   It was not  documented if  these  changes  have  been
implemented.

     The  NPDES  permit for this  facility  limits  conventional pollutants,
phenols and hexavalent chromium.29  No toxic organic  pollutants are limited.
Effluent  bioassays  are  required.   Recent  company monitoring data indicate

-------
                                                                      VII-31
the  effluent is  in  the  range of  0.01 to  0.015  mgd.30  Wastewater
concentrations  are  very high.  Maximum levels of BOD,  COD  and  oil  and
grease of 810,  1,160  and 106 mg/2, respectively,  have  been  reported.   A
96-hour bioassay yielded a LC50 of 78%.  Two 24-hour bioassays gave LC50's
of 95 and 100%.

     It is clear that a number of  toxic organic pollutants could be present
in tank cleaning washwaters.   The  high pollutant concentrations in the plant
effluent indicate that  these  pollutants could  be discharged  in significant
amounts even though the flow volume is low.

     Chemical Leaman  initially  notified EPA as a  RCRA  facility.32  This
notification was subsequently withdrawn on  the basis that tank heels  were
the only RCRA wastes  handled and  these would  be stored  less than  90 days
before disposal.

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                                                                        VIII-1
         VIII.   SOURCES OF TOXIC SUBSTANCES - LOWER KANAWHA VALLEY
     The Lower  Kanawha  Valley  is defined for this report to be the valley
of the  Kanawha  River  between St. Albans  (river mile 46) and Winfield Dam
near Winfield (river  mile  31.1)  [Figure 14].   The lower 31 miles  of the
Kanawha River are outside  the study area  [Figure  1].  The physical charac-
teristics of  the lower  valley  are similar  to the central  valley at
Charleston.

     The population of the lower valley is low with a majority in the vicin-
ity of  Nitro  (population about 8,000).  Almost all of the industrial faci-
lities are also concentrated at Nitro.

     Municipal water supply is furnished by the West Virginia Water Company
and is  obtained  from  the Elk River.  Kanawha  River water is  no longer used
for the  municipal  supply  at Nitro.  Most industrial  water supplies are
obtained directly from the Kanawha River with some from the municipal supply.

     The lower  valley  encompasses  the  downstream half of the Winfield Dam
navigation pool.  There  is much  barge traffic carrying  chemicals  to and
from the central and upper valley chemical plants.

MAJOR INDUSTRIAL SOURCES

     There are  nine major  industrial  sources of  toxic  substances  in the
lower valley.   These facilities include four chemical  plants, a closed vis-
cose rayon staple plant, two chemical  trucking firms and a very large coal-
fired powerplant.

Allied Corporation. Nitro  (RM 43.2R)

     Allied Corporation  operates a sulfuric  acid and hydrofluoric  acid
plant at Nitro at the southwest corner of the industrial complex [Figure 15].
In 1972, the plant was producing 380 tons/day of sulfuric acid and 36 tons/
day of hydrofluoric acid.3  Employment was 60 people.

-------
                                                                      VIII-2
                                                          .-
                                                      _.. -CHARLESTON
                                                    «**!""••    (B.-P.O.)
                                                   C«r*T Ort-j—r-
Figure  14   Area  Map -  Lower  Kanawha  Valley

-------
                                                              VIII-3
                                       MONSANTO

 r?f^:'ST/r
 C.-A.HX"?* $'/.//,.
      ! ffll

MASON


 OIXON
FIKE CHEMICA

                                          COASTAL  TANKER
                                CHEMICAL FORMULATORSv;C*x
           / v    \  r—{-
            >-\-t r
                Figure 15  Location Map - Nitro Area

-------
                                                                        VIII-4
     Raw  materials  were sulfur and  fluorospar.   A  byproduct was calcium
sulfate.   There  were  no other  products  manufactured but  the  facility  was  a
soda ash distribution point.

     About 4.8 mgd  of water was obtained directly  from the Kanawha River.
About 4.2  mgd  of water was used  for cooling  purposes  and  returned  to the
river untreated.   The remainder was  used to sluice  calcium sulfate residues
to  two  settling  ponds operated in series.  The  overflow from  these ponds
went to a third pond and then to the river.  The three ponds in use in 1972
are shown in Figure 15, the topographical map.  Aerial photographs taken  in
October 1977 showed that a fourth pond had been constructed adjacent  to the
river.12   The  easternmost  pond had  been  dewatered.   The calcium sulfate
waste was  apparently  being  sluiced to the  middle  original  pond.   Clarified
water was then pumped out of the middle existing pond.  The function  of the
new pond was not apparent but. may have been for additional  settling for any
surplus pond .water.

     Sampling of the  plant's four wastewater  streams  in  1972 detected high
fluoride levels  (10-13  mg/£)  in the hydrofluoric acid plant cooling water
and the settling pond effluent.3  These flows totaled about 0.9 mgd.  Trace
levels of heavy metals were detected.

     Analysis of samples from  two of Allied's discharges in February 1977
detected nine  specific organic compounds  in one  sample  and 11  in the
other.12  Nine of these were priority pollutants  including benzene, carbon
tetrachloride,  chlorobenzene,  chloroform,  dichlorobenzene isomer,  1,1,2-
trichloroethane,  tetrachloroethylene  and  trichloroethylene.   Because  none
of  these substances were  reportedly  used or  produced  by Allied,  they may
have been  in their  intake  water.    Intake  samples  were apparently not
analyzed.

     Exhaust gases from the  sulfuric acid process  pass  through  a Brinks
mist eliminator before  discharge  to  the atmosphere.  About 1,700 to 1,800
ppm of  sulfur  dioxide were  being  vented when the  plant was inspected in
August 1975.12  About  6,000  Ib/day  of sulfur dioxide  were  being emitted

-------
                                                                        VIII-5
with  the  plant operating at half capacity.   There  were  no  data  on  possible
emissions of hydrogen fluoride.

      The  calcium  sulfate residues  discharged to  the  settling  ponds  are  not
considered  to  be  hazardous wastes.  The  residues  are allowed to solidify
and are  then  broken  up  by a contractor,  removed  from the ponds  and  sold as
road  fill.30

      The  Allied Chemical  plant does not appear to be a significant source
of hazardous  wastes  or  of  toxic pollutants  in wastewater discharges.   Air
emissions of sulfur dioxide are significant.

Avtex Fibers.  Inc., Nitro  (RM 42.3-42.7R)

      This inactive plant occupies  about 140 acres between the Allied Cor-
poration  and  FMC  plants [Figure 15].  Constructed by American  Viscose  in
1938  and  acquired  by FMC  Corporation in 1963, the plant was  sold to Avtex
in 1976.   Avtex stopped operations in 1980.  During this entire period,  the
basic manufacturing  process remained unchanged and the  plant  produced only
viscose rayon  staple.

      Principal raw materials were  dissolving cellulose  pulp,  caustic soda,
carbon bisulfide,  zinc  sulfate and sulfuric acid (obtained from the adja-
cent Allied Corporation plant).  Anhydrous sodium sulfate was marketed as a
byproduct.

     The  plant operated continuously year  around.  Production capacity  was
about 120,000  tons/year.   Employment was about 1,000.

     Water  use at  the  plant averaged about 9 mgd in 1977.12  Most of this
was withdrawn  from the  Kanawha River and  treated  for  process water and
boiler feed.  This water use was a major reduction from the 1973 average of
38 mgd.3  Currently,  only contaminated surface  runoff  and  site drainage
averaging less than 1 mgd are discharged.30

-------
                                                                        VIII-6
      In 1977, process wastewaters were treated in a treatment plant employ-
 ing  both  physical-chemical  and biological processes.   Treatment units in-
 cluded an  emergency storage lagoon, four  neutralization  tanks  in  series,
 two  primary  clarifiers  in parallel, two  aeration chambers  in parallel,  a
 final clarifier,  an excess  sludge  aerobic digester  and a  sludge  thickener.
 Zinc was removed as  zinc hydroxide  in the primary clarifiers.  The zinc-rich
 primary sludge was  dewatered on two rotary vacuum filters.  Filter cake was
 disposed of  in an adjacent Avtex landfill until about 1976.   A new landfill
 across the  river  along  Scary Creek was used after 1976.32  Digested waste
 activated  sludge  was discharged to the  plant  outfall.   Flyash  from  the
 boiler house also was discharged  to the  plant outfall  and bypassed  the
 treatment plant.

     Zinc is the only priority pollutant  limited by the NPDES permit.   Dur-
 ing the 1972 EPA survey, no wastewater treatment was operating and the plant
was  discharging 8,700 Ib/day of zinc.3  The  new treatment facility reduced
 the  zinc  discharge  to a reported daily average of 79 lb.12   This suggests
 that more than 4 tons/day of zinc was being  landfilled in 1977.

     Quarterly bioassays  of  the plant effluent were required.  No toxicity
was  shown by these  tests in 1976  in contrast  to high toxicity  in 1972.12
No bioassays on current discharges were reported.30

     In mid-1983,  the Avtex discharge was frequently not in  compliance with
permit pH limits.   Both high and low pH values  were reported.30   The efflu-
ent was high in BOD and COD.   Storm events were often reported as the cause.
Current treatment was not defined.

     Process emissions  of air  pollutants were large  and uncontrolled.
Hydrogen  sulfide emissions in mid-1977 were  about 682 Ib/hour.   Carbon bi-
sulfide emissions  were much higher, about 6,200 Ib/hour.   Some sulfur diox-
ide was also  emitted by the process.   Plant shutdown has thus produced a
major reduction in air pollution.

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                                                                        VIII-7
     A  large  waste  disposal  area occupied the  southwest  one-third  of  the
plant site.   In addition to the zinc sludges previously discussed, rejected
batches  of alkali  cellulose crumbs and  viscose  solution  were reportedly
disposed of  in  this  area.  Aerial photographs taken  in October 1977  showed
the presence  of  large  deposits  of solid  waste.12  A  pond  containing  a  dark
liquid was  in the  center of the filled  area.   This  pond  reportedly  over-
flowed  to  an outfall  along the south  edge of the plant  site that also
received effluent from Chemical  Formulators,  Inc. and the Cooperative  Sew-
age Treatment,  Inc.  industrial  wastewater treatment plant.   In 1972, this
overflow had  a  pH  of  13.  Other small  ponds  of dark liquid were present
throughout the fill  area.  Near the parking lot were two pits, one contain-
ing a green liquid and the other a yellow-green liquid.

     Several piles of  drums were dumped near the south edge of the disposal
area.   Two  solid waste piles  were noted  near the southeast corner  of  the
plant site.   Two piles of a white substance were present  in the old  power-
house ruins.  White material  was present on the ground around the anhydrous
sulfate storage building.

     Avtex notified  EPA  in 1980 of hazardous waste operations based  on the
two landfills.32  The  notification  was withdrawn based on plant  closure,
closure of  the two  landfills and a determination that the material was not
hazardous.

     In summary, closure of the Avtex plant has eliminated a major air pol-
lution source.  Site runoff continues to be a water pollution source.  Data
are inadequate to fully assess  the surface and groundwater pollution poten-
tial of  inactive waste disposal sites  containing large volumes of zinc and
other pollutants.

FMC Corporation, Organic Chemicals  Division,  Nitro  (RM 42.6R)

     FMC operates this plant on a small 14-acre site between Avtex and Mon-
santo [Figure 15].   It produces inorganic and organic phosphorus  compounds.
Initial  production began in 1930.   The  plant has been operated by FMC since
1951.   Employment in 1981 was  about 200.52

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                                                                        VIII-8
      Principal  products  in 1977 were reportedly phosphorus  trichloride  and
 oxychloride and triaryl, tributoxyethyl and tributyl phosphates.12  Products
 also  included  hydrochloric acid and tri-p-cresyl, tri-isopropylphenyl  and
 tri(2-ethylhexyl)  phosphates.   The  1983  Directory  of Chemical Producers
 indicates  that  products  are still about the same.53  A substantial number
 of  plasticizers were produced at this plant in the past but are no longer
 made.   Raw materials were  butyl alcohol, butyl cellosolve, sodium hydrox-
 ide,  chlorine,  oxygen, phenol,  phosphorus, propylene  and  cresylic acid.
 Arsenic was  present  as a contaminant in  the phosphorus.  Of these  products
 and raw materials, only arsenic and phenol are priority pollutants.

      About  2.4  mgd of water was withdrawn from the Kanawha River and used
 for once-through cooling without treatment in 1977.12  Treated water averag-
 ing 0.4 mgd was purchased  from West Virginia Water Company  (Elk River water)
 and used  for  domestic and  process water, cooling tower makeup and boiler
 feed.

      Process wastewaters were treated in a system consisting of neutraliza-
 tion  tanks,  an  equalization basin,  two aerated  lagoons  in  series,  and a
 final clarifier.   Ammonia  was added as a nutrient.  All activated sludge
was returned to the first aerated lagoon.

     A  short-term  NPDES permit  was  issued to FMC  by EPA Region III in 1980
with a 1981 expiration date.29  An evidentiary hearing was   requested by FMC
 to consider an  issue of  net limits on suspended solids.   This hearing was
 settled in January 1983.   Permit limits continue in effect  under the Admin-
 istrative Procedures Act.

     Toxic pollutants  limited by  the expired permit include arsenic, hexa-
valent  chromium  and phenolics.30  Quarterly effluent  bioassays  are  also
 required.

      In 1972,  phenols discharged were  several  hundred pounds per day.3
Phenol was  reduced to  less  than  10  Ib/day in 1977.12  Arsenic  and chromium
were  less  than  1  Ib/day.   Effluent toxicity was a problem  in 1972.   Toxi-
city had been reduced somewhat in 1976 (TLm 40 to 100%).

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                                                                        VIII-9
     Sampling of the FMC effluent for organics in 1975 detected 14 specific
compounds (primarily phenolics).12  Most were at low levels.

     Monitoring data  for  1983 indicate that FMC periodically  exceeds  the
arsenic limit and has had oil and grease violations.  Operational deficien-
cies in the treatment facility were noted during a May 1983 DNR inspection.30
Some pH excursions  have occurred.   Several bioassays  show  LC50's  ranging
from 58 to  100% on the final effluent.   Treatment  plant effluent before
mixing with cooling water was extremely toxic (LC50 = 7.8%)

     A new permit is needed for this facility to incorporate current permit
regulations and include permit  conditions  comparable to  other  valley chem-
ical plants.  NEIC prepared a draft of a permit for this facility as techn-
ical assistance to EPA Region III.38

     FMC has  reported hazardous waste container storage  capacity of 50,000
gallons and tank  treatment capacity (neutralization) of 0.2 mgd.32  About
200,000 tons/year of corrosive wastes are neutralized and discharged to the
waste treatment plant.  About 80  tons/year of other hazardous wastes  are
stored in  containers for offsite disposal.

     FMC has  reported two  past  landfill areas at the  plant site totaling
about 0.6  acre in size.30   Wastes  landfilled were apparently "doss", a gray
sand byproduct  of  aluminum chloride production,  iron, "salts" and  fuming
aluminum chloride residuals on the doss.39

     Process emissions of  air pollutants are low,  less than 20 tons/year.51
Combustion emissions are also small.

     In summary, this plant  does  not produce any priority pollutants  and
discharges of these pollutants  (from raw materials) are small.  Air emis-
sions are small.  Hazardous waste disposal does not appear to  be a  current
problem.   Past site contamination  is not defined.

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                                                                        VIII-10
Monsanto Company, Nitro (RM 41.4-42.5)

     Monsanto  operates  an industrial  chemicals plant  on  about 240 acres
adjacent to  the  FMC  organic chemicals plant  [Figure  15].   Production  faci-
lities and the wastewater treatment plant extend for about 1 mile along the
river (Figure 15).

     The plant began operations  in 1921.  Monsanto has operated the plant
since 1929.   Reportedly,  products  are more than 40 major kinds of organic
chemicals  including  rubber antioxidants,  vulcanizing agents,  rubber inter-
mediates and accelerators, oil additives, pre-vulcanizing inhibitors,  plas-
ticizer antioxidants, animal  feed  antioxidants, paper  sizing  agents,  poul-
try feed supplements, herbicides, resin modifiers, and refined tall oils.22
In  late 1977,  Monsanto  reported  47 products listed by trade name in Table
17.  Raw materials  used in production of these chemicals exceeded 100 and
included alcohols,  acids, caustics,  oils,  crude  tall  oil  and numerous
organic and  inorganic salts.   Principal  raw  materials  reported by Monsanto
in  late 1977 are listed in Table  18.

     Monsanto produced  the herbicide  2,4,5-T at this  plant until  1969.39
Production of  this  herbicide  has  been  associated  with the highly toxic
byproduct dioxin.

     Plant operations are continuous  year around.   Except  for tall  oil,
most chemicals are  produced  in intermittent batch processes.   Annual  pro-
duction capacity was  in the range  of 350  million Ib  in  1977.12  Employment
in 1981 was about 680.52

     Cooling water averaging about 6 mgd is withdrawn from the Kanawha River
and returned  to  the  river untreated through  Outfall 002.  Water for domes-
tic, process  and  other  uses  averages  about  1.5 mgd and  is purchased  from
the West Virginia Water Company (Elk River water).   All domestic and process
wastewaters,  spills  and leaks, and surface runoff from plant areas are col-
lected and pumped to a  treatment  facility for  ultimate discharge to  the
Kanawha River through 001.

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                                                            VIII-11
                      Table  17
                 LIST OF PRODUCTS
                 MONSANTO COMPANY
               Nitre,  Vest Virginia
Santocure NS Pellets
M HA Acid
Calcium MHA
Maul
Santoquin
Sodium MET
Unmilled.Santowhite Crystals
Santoflex AW
Santogard PVI
Flectol H
Sulfasan  R
Thiofide
Santowhite Powder
Santocure Pellets
Santonox R
Santovar  A
Santocure NS Pellets
Santocure Powder
50% Sodium MBT
Santocure NS Powder
Santosize 70T
Santoflex DD
M-530
PC-1244
PC-1344
Thiotax
Mersize 70-TFL
Mersize 77-T
Mersize 77-TFL
Santosize 77
Rosin Size KIP 70
Monsize
Mersize 603 Adduct
Sulfasan  R Wax Pellets
Multiflow
BTH
CDEC
TORUFA
UFA Bleached
Emtall 730
Emtall 786 - Pitch
Emtall 743 - SFA
Emtall 729
Emtall 731.
Emtall 753-V
Emtall 745
PVI Waxed Pellets

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                                                                VIII-12
                         Table   18
             LIST OF PRINCIPAL RAW MATERIALS
                    MONSANTO COMPANY
                  Nitro,  Vest Virginia
 Acetic Acid, Glacial
*Acrolein
 Acrylate, 2-Ethyl Hexyl
 N-Butyl Alcohol
 Ammonia, Anhydrous
 Ammonia, Aqua
 Benzoyl Peroxide
 Butyraldehyde
 Calcium Chloride
 Carbon Bisulfide
 Carbon Black
 Chlorine
 Clay
 Clenzolene
 Coal
 Kerosene
 Cresol, IBM
* 2 ,3-Dichloropropene
 Die thy la mine
 Dow Corning Fluid
 Ethyl Acrylate
 Dicalite 4200
 Skellysolve (Heptane)
 *Hydrogen Cyanide
 Hydroquinone
 Lime
 Methocel
 Rule  66 Mineral Spirits
 Morpholine
 Muriatic Acid
 Nitrogen
 No. 2 Fuel  Oil
 Crude Tall Oil
  Phosphoric  Acid
  Polyethylene Glycol
  Potassium Chloride
  Pyridine
 Soda Ash
 S.A.B.S.
 Sodium Chloride
 Stearic Acid
 Molten Sulfur
 Sulfur  Dichloride
 Sulfuric Acid
 Sulfur  Monochloride
 Tertiary Amylene
* Toluene
* Trichloroethylene
 Varsol 2
 White  Crude Scale Wax
 Liquid Crystal Wax
 Xylene
 Foam,  Fire
 Toluene Sulfonic Acid
 Fumaric Acid
 Muriatic Acid
 Dodecyl Aniline
 Para Phenetidine
 Potassium
 Hydroxide
 Sodium Sulfite
 Acetone
 Phthalic Anhydride
 Tertiary  Butylamine
 Methanol
 Phthalic Anhydride
 50% Formalin
 Methyl Mercaptan
 Aniline Oil
 Cyclohexylamine
 Cyclohexyl Mercaptan
 Disod. Phosphate (DSP)
 CO2
 Sodium Alkyl Benzene Sulphonates
     Priority Pollutants

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                                                                        VIII-13
     Prior  to  1977,  the wastewater treatment facility  consisted  of  three
primary  settling  lagoons,  a  limestone  neutralization  pit  and  three aerated
lagoons.  Substantial modifications were completed in 1977.  Treatment units
in  series  included  a spill/surge lagoon, an  emergency  overflow lagoon,  a
covered  equalization  pond/primary  settling  lagoon, the  limestone  pit,  neu-
tralization  facilities,  an aerated  activated sludge basin  and  a final
clarifier.12   Effluent  from  the  final  clarifier  could either  be discharged
directly to  the  river or to a  large aerated  lagoon for additional treat-
ment.   Excess  activated  sludge was pumped to  an  aerated lagoon for aerobic
digestion and  long-term  storage.   Primary sludge was  stored  in the equali-
zation  pond  where  it was settled.   Many years capacity was available.   In
1982, sludge was  reportedly  removed  annually and disposed of in  the Mon-
santo landfill.30

     Toxic  substances  limited  by the NPDES permit for Outfall 001 include
chromium and cyanide.30  No loads have been reported  but average limits are
1 Ib/day each.   Quarterly  bioassays  are required.  A TLm  of  3.3% to 5.4%
was  reported in  1976.l2  The 1972  EPA  survey  yielded  a  TLm of 7.6%.3   This
effluent was thus highly toxic  to test organisms.  Phenols were  measured at
5 Ib/day in 1972.  A  DNR bioassay  in March  1983  indicated  the effluent was
moderately toxic (LC50 = 44%).30

     No  toxics are  limited for Outfall 002.  Bioassays in 1975 indicated
some toxicity was present (TLm  of 24  to 76%).12

     Analysis of the Outfall  001 discharge for organics  in 1975  detected 31
specific organic compounds.12  About half of  these had  some reported toxic
effects.  Tetrachloroethylene,  a priority pollutant,   was present at a  con-
centration of 0.9 mg/£.

     The list of raw materials  [Table 18] includes five  priority pollutants
(acrolein,  dichloropropene, cyanide, toluene  and trichloroethylene).    File
data did not indicate that these pollutants  had  been detected  in plant
effluents.12

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                                                                        VIII-14
      In  1981,  the Toxics  Integration  Project  estimated  Monsanto  discharges
of toxic pollutants to be about 2 Ib/day for organics and 3 Ib/day of heavy
metals.33

      In  1982, EPA Region III had completed a comprehensive draft BAT permit
for the Monsanto plant.  Monsanto objected to some of the permit conditions
with  most  of the objections related  to  national  litigation on EPA permit
regulations.  This  litigation  has  now been settled.   The current Monsanto
NPDES  permit expired  in  1981.   Renewal  of  the  permit based on the Region
III draft  is needed to ensure comprehensive  control  of toxic pollutants
from  this  source comparable  to BAT permits  for  other major chemical  plants
in the valley.

     Hydrogen sulfide off-gases from a reactor were passed through a sulfur
recovery unit and  then to an. incinerator in 1977.12   Other off-gases were
also  incinerated.   There  was no  sulfur dioxide control  on the incinerator
emissions.    Maximum sulfur  dioxide  emission rates were about 300 Ib/hour.
The incinerator-sulfur recovery system was equipped with an emergency flare.
An emergency  flare  was also present for control of HCN storage emissions.
Other  air  pollution controls included baghouses on most process  units for
product recovery.

     In  late 1977,  Monsanto reported that  64  hydrocarbon  compounds  were
emitted to the atmosphere, most in very small  intermittent amounts.12  Daily
emissions  of toluene  were  250  Ib and trichloroethylene,  30  Ib.   Small
amounts  of  acrolein,   formaldehyde, carbon  disulfide and  HCN were  also
emitted.

     The plant had  five  boilers  (two  on natural gas,  three on coal)  and  a
tall  oil  furnace.12  The  furnace  burned pitch  and natural  gas.  About 82,000
tons/year  of coal  with a sulfur  content of 0.75 to  1.09% were  burned.

     About 28 tons/day of flyash were disposed  of offsite by  a contractor.
Various solid wastes  were disposed  of in a landfill  on Monsanto property
northeast  of the wastewater treatment plant.12   In  late 1977, Monsanto

-------
                                                                        VIII-15
reported that wastes disposed of annually included 900 tons of filter cake,
1,100 tons of pitch, 240 tons of residue and 1,650 tons of trash.  The fil-
ter cake  and  pitch  were  considered  by Monsanto  to  be  "relatively harmless"
while the  residue  was  "relatively harmless to slightly toxic".  All three
were described as practically insoluble.

     Monsanto is a  major generator of  hazardous wastes.  Wastes  are dis-
posed of  by neutralization  and wastewater  treatment,  incineration,  burning
as fuel in the utility boiler or offsite disposal.32  No onsite landfilling
was reported.   About  1,000  tons/year of ignitable wastes  and  spent non-
halogenated solvents are burned in the boiler.   About 25 tons/year of acro-
lein and  HCN  wastes are  incinerated.  About 175,000 tons/year  of  corrosive
wastes (primarily dilute  wastewaters)  are  neutralized and treated  at the
wastewater treatment plant.  Other  hazardous wastes (primarily ignitables)
totaling  less than  500  tons/year are stored in  tanks and containers for
offsite shipment.   Hazardous waste  management  units  include about  21,000
gallons of container storage capacity,  45,000 gallons  of  tank  storage, two
surface impoundments totaling 14 million gallons, and an incinerator with a
capacity of 0.5 tons/hour.

     Monsanto  has reported  three  past landfills onsite.32  Two  are small
areas.   One is on the north side of the manufacturing area near the Kanawha
River and  the other is on the west  side of the wastewater treatment plant.
The third area is shown as a "past solid waste landfill" and occupies about
20 acres  on the west side of Armour Creek  northeast of the water  treatment
plant [Figure  15].   There is some controversy as to whether wastes disposed
of in the main landfill  were hazardous wastes.

     Monsanto  conducts groundwater  monitoring  in the vicinity of the sur-
face impoundments as  required  by RCRA  interim status  standards.   Low  pH
(4.6) and several  heavy metals  exceeding drinking water standards have  been
observed.

     Because of past production of 2,4,5-T  herbicide,  EPA and Monsanto  have
surveyed the plant site for possible dioxin contamination.   Monsanto

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                                                                        VIII-16
 reported  that  dioxin was detected at  a  concentration of about 100  ppb  in
 soil at one plant  location.42

     In summary,  the Monsanto plant appears to have  only small discharges
 of  toxic  pollutants  in wastewater discharges.   Although  improved  from past
 observations of  extreme toxicity, treated wastewater continues to exhibit
 some toxicity to aquatic life.  Current process emissions of organic chemi-
 cals are  not  documented but are  believed  to  be significant.   Combustion
 emissions  of  sulfur  dioxide  are major.   Groundwater  and  site contamination
 is  an emerging but only partially defined problem.

 Fike Chemicals, Inc.,  Nitro

     Fike  Chemicals,  Inc.  (Fike)  operates a small chemicals plant  in the
 southeastern part  of the Nitro industrial complex [Figure 14].  The plant
 began operations in  1953 as the Roberts Chemical Company.  It has been Fike
 Chemicals, Inc.  since  1971.

     The plant is on a compact 11-acre site adjacent to Coastal Tank Lines,
 Inc., Vimasco Corp.  and a truck  tractor maintenance  facility  operated by
 Chemical  Leaman Tank Lines,  Inc.   Inadequate pollution  control and waste
 disposal  practices at  this complex of chemical  producers and transporters
 has produced documented pollution of the groundwater system with toxic sub-
 stances.  Surface runoff from the area is also contaminated with toxic sub-
 stances.   Potentially  toxic  organic  chemicals are being  released  to  the
 atmosphere.

     The Fike plant  is a small-volume firm that specializes in  the develop-
 ment of new chemicals, in custom chemical processing and in specialty  chem-
 icals.   About 50 different products were manufactured at the site in 1977.1S
 Table 19 lists products reported in 1983.53  At least 13 chemicals produced
 or used by Fike in 1977 were priority pollutants.15

     All processes in  1977 were small  (5,000 Ib/day)  batch-type operations
with reaction times that were as long as a week.15  This resulted in inter-
mittent wastewater discharges.   Wastewaters from the plant were disposed of

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                                                                        VIII-17
in two ways.  Treatable wastewaters were discharged to the Cooperative Sewage

Treatment,  Inc.  (CST)  facility for treatment and discharge to the Kanawha

River.  Highly contaminated wastewaters were discharged to an "evaporation"

pond  at  the southwest  corner of the site.  Poor housekeeping practices at

the plant were prevalent, and it is probable that some of the highly contam-

inated wastewaters were discharged to the CST facility.


                                 Table 19

                              PRODUCTS LIST53
                           FIKE CHEMICALS, INC.
                           Nitro, West Virginia
               Allyl cyanide
               Bis (2-hydroxyethyl) formamide
               Crotononitrile
               2,3-Dichloropropene-l
               Dithio-oxamide
               1,2-Ethanedithiol
               Ethyl fluoroacetate
               Ethyl formamide
               2-Ethyl-4-methylimidazole
               Fluoroacetamide sodium amide
               Hexamethy1phosphorami de
               N-2(2-Hydroxyethyl) formamide
               Methoxytriethyleneglycol acetate
               N-Morpholyl formamide
               Pesticides
                 EXD
                 Sodium fluoroacetate
               1,2-Propanedithiol
               1,3-Propanedithiol
               Rubber Processing Chemicals
                 Di-n-butyldithiocarbamic acid, zinc salt
                 1,3-D-n-butylthiourea
                 Diethyldithiocarbamic acid, zinc salt
                 l,3-Diethyl-2-thiourea
                 1,3-Dimethylthiourea
                 2-Imidazolidine thione
               Sodium amide
               Sodium ehtylate
               Sodium methyl ate
               Thiobenzyl  alcohol
               Ziram
     The Cooperative Sewage  Treatment  facility was originally constructed

to provide treatment for  wastewaters  from Fike Chemical and Coastal Tank

Lines.   The  plant also served Vimasco  Corp.  and  Atlas Steel Container.

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                                                                        VIII-18
Atlas  has  ceased  operation.   Vimasco  does  not  discharge  wastewaters  to  the
CST.   Coastal  Tank Lines now has  its  own  treatment  system  (see  following
discussion).   In 1977, the CST was treating wastes from Fike and Coastal.15

     The  CST  was  a  biological  treatment  system  in 1977 but  pollutant
removals equivalent only to primary treatment were being achieved.15  Aver-
age BOD and COD concentrations (760 and 2,980 mg/£, respectively) were very
high for  a treated effluent.   Thirty-seven organic compounds were identi-
fied in  the Fike  discharge to the CST and 13  in the  Coastal  discharge.
Both discharges  were highly toxic to  aquatic  life.   Seventeen compounds
detected in the CST effluent had known toxic effects.  The CST effluent was
also highly toxic to aquatic life.

     Additional treatment  units,  including activated carbon filters, have
been installed at the CST since 1977.   In mid-1983, effluent flow (entirely
from Fike  Chemical)  averaged  0.024 mgd, about half of the 1977 flow.  The
effluent was  still  extremely  toxic (LC50 = 8%).30   In most of the  first
half of  1983,  phenol  load limits  in  the NPDES permit had been violated.
Other waste characteristics were  periodically  high, indicating either in-
adequate treatment or treatment system overloads.

     The NPDES permit  for  the CST  was  issued in February 1982  for  5  years.
The permit  contains  requirements for  monthly bioassays of the  final  efflu-
ent.   If a bioassay  yields an LC50 of less than 50%, a toxicity reduction
plan was to be submitted within 30 days.  No  plan was noted in  the  file.
Extreme effluent toxicity continued through 1983.

     The NPDES Permit  does  not  contain specific numerical  limits on toxic
organic pollutants.  Given the toxicity of the effluent  and high COD, this
facility could  be a significant discharge  of  toxic organic pollutants.

     In 1977,  chemicals had been spilled on the ground surface at many spots
in the processing  area.15  Some wastewaters had been placed in steel drums
that were  allowed  to  rust out with subsequent  spillage  onto  the ground.
The entire  processing  area was so  contaminated with  unknown chemicals that
it was  probable  that  surface  runoff   was  highly  contaminated and that
leaching of chemicals into the groundwater  was  occurring.

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                                                                        VIII-19
     Air  pollution controls were minimal.15  Only  two of four scrubbers
were operational  during the 1977 monitoring survey.   Nauseating odors  were
present throughout the  survey.   Various toxic chemicals were emitted to the
atmosphere.   Emissions  in 1981  were  estimated  at  less than 50 ton/year,
primarily  hydrogen sulfide.51

     Two methods  of  solid waste disposal were  used  in 1977.1S  Paper  and
trash were hauled to  a  sanitary landfill  by a disposal  contractor.   Drums,
still bottoms and various reaction byproducts were disposed of onsite  in an
unlined pit.  Materials were not regularly covered with earth.  The drums
rusted, allowing  their  contents to  flow  onto the ground.   Once  the  pit was
full, a bulldozer was used to  crush  the drums and backfill the pit.   This
disposal method  allowed toxic chemicals  to  leach  into the ground and  the
groundwater system.   The  pit in use  in October 1977 had a volume of about
53,500 ft3 and was about 40% full.  The volume of materials previously dis-
posed of onsite in this manner was not documented.

     There were  two  "evaporation"  ponds  on the site  in 1977.l5  The  old
pond had been in  use  for  about  8 years.   It was of  unlined earth construc-
tion and had  a  surface  area of  about 15,100  ft2  and an average depth of
1.5 ft.   In addition to the Fike wastewaters, the "evaporation" pond in the
past received sludge  from the CST treatment facility  and  concentrated  ini-
tial rinsewaters  from the  Coastal  Tank Lines,  Inc.  tank  trailer cleaning
operations.

     A new "evaporation" pond was constructed in September 1977.  It had an
estimated  volume  of  43,500  ft3.   Coastal  rinse  waters and CST sludge were
being discharged to the new pond during the October 1977 survey.

     Computations showed that if there was no seepage from the old pond,  no
evaporation or precipitation, the pond would fill to  the  level  observed in
about 35 processing days.   It would overflow in  an additional  23 processing
days.   In this geographical  area, precipitation  exceeds evaporation.  There-
fore,  it was evident that the pond contents seeped  into the ground.  Based
on October  1977  effluent  rates, the new pond would be expected to fill in
about 30 working days.   Thus, this pond could only function for a  long time
period if it seeped.

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                                                                        VIII-20
     During  the  NEIC survey, samples were  taken  of the  old  pond  contents
and from three monitoring wells near the pond.  Twenty-one organic compounds
were detected in the pond contents including  five priority pollutants.  Ten
of the  same  compounds  including  four priority pollutants were  found  in  the
monitoring well closest to the pond, confirming that there was seepage  from
the pond  to  the  groundwater.   Arsenic,  cadmium and  lead  were also found in
both the  pond  and the groundwater.  Other  organic  chemicals were detected
in the wells but not in the pond,  indicating  groundwater contamination  from
sources other than the pond.

     Site  investigations  since 1977  have  further  documented  the contamina-
tion of the plant site and underlying groundwater with numerous toxic chem-
icals.16  39   The Fike  Chemicals   site  has  been named to the  Superfund
national priority list as a result.17  Fike Chemical has prepared a remedial
action plan but site contamination has not yet been abated.39

Coastal Tank Lines,  Inc., Nitro

     Coastal  Tank  Lines,  Inc.  (Coastal) operates  a  truck terminal  adjacent
to the  Fike  plant  [Figure 14].   The Company  hauls  finished  chemical  pro-
ducts and  raw  materials  for  numerous chemical firms.  Empty tank trailers
are returned to  the  terminal for cleaning and repair before resuming ser-
vice.   About 70  truck  tractors and 107 tank  trailers were serviced by  the
Coastal terminal  in 1977.15

     About 25 trucks and  trailers were washed per day, 6 days per week in
1977.   The empty  trailers  normally contained only  5 to  10 gallons of the
material hauled when they returned to the terminal.

     The interior of the  trailers first received a pre-rinse,  using water
that had been used for a final  rinse.  After the pre-rinse,  a cleaning  solu-
tion was added to the  interior of  the trailers; this solution  was  recycled
to the cleaning  solution  makeup  tank.   The trailers then received a final
wash,  and  this water was  recycled and  used for the pre-rinse.  When the
cleaning solution was  spent, it was  pumped  to a tank trailer dedicated  for
this use.  Occasionally the  cleaning solutions overflowed the makeup tank
and discharged to the CST treatment plant.

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                                                                        VIII-21
      In  1977,  Coastal  had two ways of disposing of the waste from washing
 the trucks.15  First, the pre-rinse water was pumped into a 5,000-gal. truck
 trailer  (discussed  above) and dumped into the Fike evaporative pond along
 with  the  spent cleaning solution.  Second,  after  the  final washwater  was
 transferred  to the  pre-rinse tank, any  excess was  discharged to the CST
 sewer.   The  tank trailer was discharged about  three  times in a  48-hour
 period.

      Coastal  installed  its  own  wastewater treatment system in 1980 and  no
 longer discharges to the CST or to the Fike  lagoon.30

      The treated effluent is regulated by an NPDES permit.  No toxic organ-
 ic pollutant  limits  are included in the permit.   Quarterly bioassays  are
 required.

      The company  indicates  that flow is only about 0.005 mgd.   However,
 COD,  oil and grease, and phenol  levels are very high,  indicating inadequate
 treatment.30   This  small  discharge could be a significant source of toxic
 pollutants.

      Residual chemical "heels" present in the truck tanks when returned  for
 cleaning are supposed to be drained and  collected in containers for offsite
 recycling  or  disposal as  hazardous wastes.   A state NPDES  inspection  indi-
 cated the  possibility that  heels were sometimes discharged to the waste-
water treatment plant.30

      Coastal   initially  notified  EPA as a RCRA generator and storage facil-
 ity.32  The  notification  has  been withdrawn on the basis  that hazardous
wastes will be stored less than 90 days.

 Kincaid Enterprises, Nitro

      Kincaid  Enterprises  (formerly Chemical  Formulators)  operates a small
 (22 employees) chemical  plant  adjacent   to Coastal  [Figure 14].   In 1977,
 the plant  produced methoxychlor,  maleic  hydrazine, maleic hydrazine 30 and

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                                                                        VIII-22
Bordeaus  mixture  as products and  anisole  as an intermediate  for  making
methoxychlor.18   All  products were  batch  made.  Raw materials  included
phenol, methyl  chloride,  trichloroacetaldehyde, aluminum catalyst, hydra-
zine  hydrate,  sulfuric  acid,  maleic  anhydride,  diethanolamine, copper  sul-
fate  and  lime.  All of  these  materials  and  products  are  hazardous  and  five
are priority pollutants.  In 1983, the plant reported only anisole, chloro-
neb and methoxychlor as products.53

      In 1972,  the plant also  formulated  and packaged a variety of  insecti-
cides from purchased pesticide materials.3  These operations have been dis-
continued.

     Water supply was  obtained  from two sources.  Well water was used for
makeup in  a  noncontact  recirculating cooling water system.   Process water
averaging  about 150,000 gal./month was  purchased from the  West  Virginia
Water Company.

     All  process wastewater and most storm  runoff was treated in  the plant's
treatment facility prior to discharge to the outfall  sewer that also conveys
the CST effluent to the Kanawha River.    In  1972, treatment units  included a
primary settling  tank  with pH adjustment  for  aluminum precipitation,  an
oil-skimming unit,  a secondary  settling (holding) tank,   a  spray aeration
and trickling  filter  unit,  and a  final  clear  well.3  Effluent from the
trickling filter  flowed to the clear well where it could  either be recycled
to the process  units  or discharged to the  outfall.   This arrangement pro-
duced intermittent discharges to the river  outfall.   Frequently,  no effluent
was discharged for days.

     The treatment  system was modified  in  late  1977.18   A phenol treatment
unit,  sludge dewatering ponds, a final  treatment pond and two carbon columns
on the final  effluent were added.

     The 1972 EPA survey found low levels of lead, cyanide,  cadmium, chrom-
ium,   and  nickel  in the  plant effluent.3  Higher  levels  of  zinc (10 mg/£)
and copper (0.7 mg/£) were  observed.   Phenol was very high at 2,500 mg/£.

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                                                                        VIII-23
This was a discharge of 55 Ib/day on the day sampled.  Self-monitoring data
for  the  first half of 1977  showed  that  phenol  concentrations  ranged  from
420  to 3,450  mg/£  for the 11 days of discharge.  The maximum load discharged
was  316  Ib/day.  A state survey in September 1976 found an even higher 4,180
mg/£ of  phenol  in  a short-term discharge.   Arsenic, cadmium and lead were
present  at  low levels.   Chromium at 0.9 mg/£  and copper  at  1.3 mg/S.  were
higher.  Methoxychlor was present at a 5 mg/£ level.

     It  is  apparent  from this data that past intermittent discharges from
Chemical Formulators  contained substantial amounts  of toxic substances.

     Emissions from the two methoxychlor reactors were vented through scrub-
bers in 1977.18  Emissions can contain HC1  fumes.  No data on present emis-
sions were available.

     Paper,  trash  etc. were  hauled by a private contractor to a landfill.
Onsite disposal in an unlined pit was used for solid wastes (primarily sod-
ium phenolate) generated by the processes.18

     In  1980,  part of  the site was flooded for an extended period of time
by wastewaters contaminated with phenols and pesticides.   The plant site  is
listed as an  inactive hazardous waste disposal  site as a result.39

Appalachian Power Company, John E.  Amos Plant,  Nitro (RM 39.5L)

     Appalachian Power Company operates this very large,  coal-fired, thermal
electric powerplant north of Nitro [Figure  16].  The plant has three gener-
ating units,  two rated at 800 MW each and one  at 1,300 MW.  The units were
placed in operation between 1971 and 1973.

     The plant has a recirculating cooling  system with three large  natural
draft hyperbolic cooling  towers.   Makeup water is withdrawn from the Kanawha
River and treated with sulfuric acid.

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                                                         VIII-24
Figure 16  Location Map  -  Amos  Power  Plant

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                                                                        VIII-25
     Bottom  ash  is  sluiced to ponds northwest of the powerplant.  Cooling
tower  blowdown  also  flows to these ponds.   Pond  effluent is pumped with
flyash  to  a  large pond southwest of the powerplant on Little Scary Creek.
Excess blowdown (about 7.5 mgd) is discharged to the Kanawha River.

     Flyash  pond  effluent averaging about  12.1 mgd  flows  down  Little  Scary
Creek to the Kanawha River opposite the Monsanto Company facility.

     The flyash pond effluent makes up essentially all flow in Little Scary
Creek.   Arsenic concentrations in the effluent exceed water quality criteria
for arsenic  in tributaries of the Kanawha River.   In 1977, the water quality
standards were revised to increase the arsenic limit for Little Scary Creek
to 200 (jg/JiL   This is about 4 Ib/day of arsenic.

     The flyash  lagoon had about a 15-year storage capacity in  1977.12
Bottom ash pond capacity was not specified.

     About 25,000 tons/day of coal with a sulfur content of 0.9% were burned
at full operation in 1977.  This resulted in the discharge of large volumes
of sulfur dioxide through the plant's  two very tall  stacks.

     Initially, the  powerplant was  listed as a RCRA  storage facility  be-
cause metal cleaning waste believed to be hazardous  wastes were stored in a
surface impoundment.32  The wastes were  found to pass the  EP toxicity  test
(they are  nonhazardous) so the notification was withdrawn.  The plant  also
generates some waste oil  and  solvents.   These are  reused  as boiler fuel.

Mason and Dixon Tank Lines, Inc.,  St.  Albans (RM 43.5L)

     Mason and Dixon operates a truck terminal for  the cleaning and repair
of bulk chemical  tank trucks across  the river from Allied Chemical in Nitro
[Figure 15].   In 1972,  about 50 employees including  truck drivers were based
at the  terminal.3  This facility is  thus much smaller than either the Chem-
ical  Leaman or Coastal  terminals previously discussed.

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                                                                        VIII-26
     Specific  tank  cleaning  procedures  were  not  described  in  available  in-
formation, but they are apparently similar to those used by Chemical Leaman
and Coastal.12  About 10 tanks were cleaned daily in 1972.3

     A wide variety of chemicals is carried by the tank trucks.  Thus, many
chemicals would be  included  in the tank drainage and washwater.

     The wastewater treatment plant was operated in a batch mode one shift/
day  in  1972,   although  cleaning  operations  occurred  around  the clock.3
Wastewaters were  discharged  to a 10,000-gal.  holding  tank.  They were then
treated in 3,500-gal.  batches in primary holding tanks.   The wastewater was
then passed through an  air  flotation unit and an activated sludge package
plant with post-chlorination.  Sewage was discharged to the activated sludge
plant.   Sludge disposal was  not  specified.  The average flow treated was
about 0.011 mgd.

     When inspected by  EPA in 1972,  the treatment system was  producing a
poor quality effluent as  indicated by  high  BOD  (2,450  mg/£), COD (7,050
mg/£) and suspended solids (850  mg/£).   Phenols, cyanide and  copper were
present at low levels.

     The treatment  system  is still producing poor quality effluent and has
been issued a notice to  comply by DNR as a result.30

     The current  wastewater  discharge  permit does  not  limit  any specific
toxic pollutants  but  does  require  quarterly bioassay testing.   The  July
1983 tests showed the effluent was extremely toxic (5-16%).30   This should
trigger a permit  condition requiring complete analysis  of the  effluent for
toxic organic pollutants.   No results were yet present in the file.

     It is apparent that Mason  and Dixon is experiencing the same kind of
problems in producing acceptable effluent  quality  as the other tank truck
cleaning operations.  This  discharge  could be a significant source of toxic
substances.

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                                                                       IX-1
                     IX.  ENVIRONMENTAL CONTROL PROGRAMS

     Environmental  conditions,  their causes,  and their  effects  in the
Kanawha  Valley  are of local,  state,  and  national  concern.   Agencies  at all
levels of government  are involved in programs to control and regulate  acti-
vities that  exert an effect on the environment.   This section reviews the
activities of West Virginia State and Federal agencies  as  they  relate to
environmental control  programs.   Where  needs are identified,  suggestions
are  made for program changes or  additions.   Control  programs  are  divided
into  three  categories (environmental standards,  environmental monitoring
and  source control  programs)  in the following discussion with subdivision
by media.

ENVIRONMENTAL STANDARDS

     Environmental  standards  or criteria  have  several  purposes.  They  form
benchmarks against which existing environmental conditions can be measured.
They specify acceptable  ambient  air quality to protect  human  health and
acceptable water quality to protect human health and other beneficial water
uses.  They are often used by regulatory agencies to determine the need for
more stringent  controls  on sources  of air  or  water  pollution.   They may
form the regulatory basis for specific  limits  on sources of pollution.

     Environmental  standards  are  based on  scientific  study and  consider
health risks among other factors.   They are defensible in regulatory actions.
They are useful  for objective evaluations of environmental problems of public
concern.   This  is especially important with respect to the emotional issues
surrounding toxic substances in the environment.

Water Quality

     Section 303  of  the  Clean Water Act requires that  water quality  stand-
ards be  established  for  all  surface waters of the  United States.   These
standards consist of designated uses of stream segments based on water uses
to be protected and water quality criteria for each designated use.   The

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                                                                      IX-2
criteria specify levels of water quality that must be maintained or exceeded
to protect each water use.

     EPA is  given  the  responsibility  to  develop  and  publish  information  on
water quality required for various uses and other guidance for the develop-
ment and promulgation of water quality standards.  The states are given the
responsibility  of  designating the  water uses to be protected  in their
streams and establishing associated water quality criteria.

     The West Virginia  Department  of Natural Resources  (DNR) established
water quality standards for the waters of the Kanawha Valley as required by
the Clean Water Act.   These were subsequently approved  by EPA.   Specific
water quality criteria  included  in these standards gave limited attention
to toxic organic pollutants.

     Section 304 of the Clean Water Act, amended  in  1977,  required EPA and
the states to give more attention to  a series of  specific  toxic pollutants
known as priority pollutants.   EPA was required to develop and publish rec-
ommended criteria for 65 priority pollutants for protection of human health
and aquatic  life.  Recommended criteria were published in  a  series of cri-
teria documents during  1980.   A  summary of the water quality criteria was
published in the Federal Register on November 28, I960.47

     In 1981 and again  in early  1984, DNR revised their  water quality cri-
teria to include  limits on several additional chemical  substances.   The
present water quality  criteria contain  specific  numerical limits on some
toxic pollutants (heavy metals,  PCBs and six pesticides)  but do not contain
specific limits  on several toxic  organic pollutants  detectable in the river.
The water quality  standards  do  contain  a section, however, which provides
for the case-by-case  establishment of "safe concentration values"  for speci-
fic toxic pollutants for  wastewater discharges into waters classified for
propagation of aquatic  life.   The safe concentration values are to be based
on biological studies,  published  literature and/or bioassays.

     As discussed  in Section  IV, the quality of the  sport fishery in the
Kanawha River declines  from  the  upper reaches to the lower  river.   Some

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                                                                      IX-3
contamination  of  fish with  toxic  pollutants  has been detected.   Recent
studies33  36  have  suggested  the  potential  exists  for  contamination of  fish
with other toxic pollutants.   Several industrial wastewater discharges have
been shown  to be toxic to  aquatic  life.  There  is a need  to conduct  a  com-
prehensive review of biological data including fish flesh analyses; data on
ambient water  quality, especially  toxic organic pollutants; effluent bio-
assay data; and effluent concentrations of toxic organic pollutants.   Based
on  this  review,  a  determination could  then be  made if additional toxic
organic pollutant  criteria should  be included in the water quality stand-
ards to enhance propagation and maintenance of a sport fishery and to mini-
mize potential health hazards from consumption of contaminated fish.   Revi-
sion of the  current  water quality standards  to  include specific criteria
for toxic  organic  pollutants of concern in the  Kanawha  River consistent
with EPA  guidance  would  provide a rational basis for programs  to control
sources of these specific substances, would ensure protection of water uses,
and would provide benchmarks  for assessing existing water quality.

Air Quality

     A similar regulatory  pattern  exists with respect to  air quality.  The
Clean Air  Act  requires EPA to establish primary and secondary air quality
standards   for  several air  pollutants to protect human health.   The states
are required  to develop  implementation  plans  that prescribe control mea-
sures to achieve these standards.

     EPA promulgated the  required  air  quality standards and the West Vir-
ginia Air  Pollution  Control  Commission  (WVAPCC) developed an EPA-approved
State Implementation  Plan (SIP).   The SIP addressed control  of sulfur diox-
ide, total suspended  particulates,  carbon monoxide,  nitrogen oxides,  hydro-
carbons and ozone, the only  pollutants  for which EPA established air qual-
ity standards.  Implementation of this  SIP, which required various air pol-
lution controls,  has  resulted in major  air quality enhancement as discussed
in Section IV.  Further  air  pollution  controls are apparently  needed  to
achieve complete compliance  with secondary air quality standards for total
suspended  particulates.

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                                                                      IX-4
     The  Clean  Air Act takes a different approach to control of hazardous
air pollutants, those pollutants that pose a hazard to human health but for
which ambient air  criteria have not been established.  The Act requires EPA
to establish  national  emissions standards for each  class  of major  indus-
trial sources  of  designated  hazardous  air pollutants.  EPA has established
emissions standards for only five hazardous air pollutants of which asbestos,
benzene and  vinyl  chloride are  emitted  from  sources  in the Kanawha  Valley.
National  emission  standards  have  limited  application  in  reducing emissions
of chemical substances in the Kanawha Valley.

     In June  1984, EPA promulgated final  regulations to control fugitive
emissions of benzene from new and existing refineries and organic chemicals
plants and emissions  from product  storage.   This  will impact benzene  emis-
sions in the valley in the future.

     The Clean  Air Act also  requires EPA to establish new source perform-
ance standards  that  control  emissions  of a variety of air pollutants from
new facilities  in  a number of major industrial  categories.   These have only
limited application in reducing emissions from existing facilities.

     It does not appear likely that EPA or the Clean Air Act will  move any-
time soon toward establishing ambient air standards for the various unregu-
lated volatile  organic  chemicals  known or suspected  to  be present  in the
Kanawha Valley  atmosphere.   Recognizing this fact, both  the WVAPCC  and the
West Virginia Department of  Health (DOH)  are taking steps  to address con-
cerns about the potential  health effects of  present ambient levels  of chem-
ical  substances.   DOH  is  reviewing preliminary data  from  an inventory of
process emissions  of volatile organic chemicals from  chemical plants being
compiled by WVAPCC.  Health  effects data on  chemicals emitted in  significant
amounts are being  reviewed with the intent of  identifying  a list of chemi-
cals  of concern for  the Kanawha Valley.   These would be  chemicals  emitted
in significant amounts that  have adverse health effects  at  low ambient con-
centrations.   DOH  then  intends  to  request WVAPCC  to  implement a program to
reduce emissions of  these chemicals  of concern to the lowest levels prac-
tical consistent with available air pollution control technology.

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                                                                      IX-5
     In a similar approach, WVAPCC has submitted preliminary emissions data
from two  major  plants  to  EPA  with  a  request  that  the  compounds  be  reviewed
from a  toxicological  viewpoint so a priority ranking of the compounds can
be made.   This  ranking would be used by WVAPCC in selecting specific pro-
cesses  and/or emission points to be  addressed  first by   a  technology-based
emissions control program.   EPA has provided a preliminary  screening and
prioritizing of a number of substances.

     There  is a need for  early  completion  of both  the DOH  list  of  chemical
air pollutants  of concern and the prioritization  of  these pollutants  as
requested by WVAPCC.   This  would provide  a  rational  basis for  focusing  a
volatile organic chemicals  emissions control program  on  those sources with
the most  important  potential  health impacts.  Completion of the emissions
inventory and the conduct of some exposure  assessments  will be needed as
part of this effort.

     Since  1979, the WVAPCC enabling legislation  has  contained  a provision
prohibiting the WVAPCC from establishing air pollution control  requirements
more stringent  than  Federal  requirements.   This may pose a possible legal
impediment to an aggressive WVAPCC control  program for volatiles.

ENVIRONMENTAL MONITORING

     Monitoring of ambient environmental  conditions and of pollution sources
is an important part of all environmental  control  programs.  Ambient moni-
toring is needed to  assess environmental  quality with respect to the stand-
ards previously discussed and to identify  trends and problem areas.  It  is
also useful  in  identifying  sources of  pollution.   Monitoring of pollution
sources  is  needed to assess compliance with  applicable limits on pollutant
emissions or discharges, to define pollutant loads, to assist in interpre-
tation of ambient data and to evaluate  the  efficiency of pollution  controls.

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                                                                       IX-6
Air Quality

     Air  quality  (criteria pollutants)  is  routinely monitored by WVAPCC  at
11 locations  in the Kanawha Valley air quality control region.43  This moni-
toring  is necessary to assess compliance with ambient air standards and  the
State Implementation Plan.

     Prior to 1984,  the  most recent known monitoring of ambient  levels  of
volatile  organic  chemicals by a regulatory agency was done by an EPA con-
tractor  in  late  1977.28   Recognizing the  need  for  ambient  monitoring of
these volatile pollutants  as  a basis for  assessing environmental impacts
and the need  for  source controls, WVAPCC obtained a GC/MS analytical instru-
ment and began such ambient monitoring in  1984.

Water Quality

     Several  types  of  water quality monitoring are routinely conducted  by
the West  Virginia Department  of Natural Resources, Water Resources Divi-
sion.   Monitoring of ambient  water quality for  parameters regulated by the
water quality  standards  is conducted at several  stations on  the Kanawha
River and  its major tributaries.  Monitoring  frequencies vary by parameter
and range  from monthly to  annually.  Biological monitoring  is conducted  at
several  locations on the Kanawha River.   Fish populations and benthic organ-
isms are  periodically  sampled at London, Marmet and Winfield Locks.   Fish
samples  are  also  obtained  near Charleston and  analyzed  for contamination
along with fish  from  the three locks.    A  program of  in-situ  bioassays at
several  river  locations  is planned  for  initiation  soon.  These  bioassays
are needed to evaluate potential acute or  chronic toxicity  to aquatic life
predicted by past studies.33 36

     The only  routine  monitoring  of  toxic organic pollutants in  the river
is conducted  by ORSANCO at a  location downstream  from Nitro and  all chemi-
cal plants.   The  primary  purpose of this  monitor is  to  serve as  an early
warning  of any chemical  spills  in the  Kanawha River drainage moving down-
stream into  Ohio  River  drinking water  supplies.  Although  these  data are

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                                                                      IX-7
useful  in  evaluating  both long and  short-term  chemical  concentrations  in
the lower river, the single monitoring location does not appear adequate to
fully assess  ambient  levels  of  toxic organic  pollutants  in  the  river.   Two
modeling studies  have  indicated that significantly  higher chemical  concen-
trations than  observed at the ORSANCO monitor  location  probably  occur  at
several upstream locations near major industrial wastewater discharges.33 36
Ambient monitoring  of  toxic  organic pollutants at several  river  locations
(including the three biological monitoring stations at the locks) and under
several river  flow  conditions,  including seasonal low flow,  is needed  to
assess  the adequacy of NPDES  permit  limits, assess potential  chronic  toxi-
city problems and provide a basis for review of the adequacy of water qual-
ity standards.

     The Department of Health monitors the quality of public drinking water
supplies.   Chemical contamination of these surface supplies  is  not  a  prob-
lem and routine monitoring appears adequate.

     ERA does  not  conduct routine ambient water quality monitoring in the
Kanawha Valley.   Special  studies are conducted  as needed.  A  limited  ambi-
ent monitoring study was  conducted  on the Kanawha  River in June 1981 in
support of the Toxics   Integration Project.33

     DNR routinely  conducts  compliance  monitoring at municipal  and indus-
trial  facilities which have  wastewater  discharges regulated by NPDES per-
mits.   This monitoring normally includes sampling and analysis of effluents
for pollutants regulated  by  the permit.   It  may also include analysis for
other toxic pollutants  not  limited  by the permit and an effluent bioassay
test may be run.  NPDES permit  holders are required to periodically sample
and analyze their  effluents  for regulated pollutants.    Some permits  also
include effluent bioassay test  requirements.   The monitoring by  both DNR
and permit holders  is  used  to assess compliance with permit  requirements
and to define discharges of  pollutants from each source.   Monitoring results
are also the  major basis for administrative or enforcement  actions in cases
of noncompliance with  permit requirements.

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                                                                      IX-8
     EPA  (Region  III)  routinely conducts  compliance  monitoring  at  a  few of
the  major NPDES permitted facilities each year.   This  monitoring  is  con-
ducted  in an oversight role and  supplements the ONR  regular program.

Hazardous Wastes

     There are  two types of environmental monitoring being conducted  in the
Kanawha  Valley  as part of  hazardous  waste control  programs.    The major
activity  is  associated  with inactive hazardous waste disposal  sites.   As
discussed in more detail in a following section, under the authority of the
Comprehensive Environmental Response, Compensation and Liability Act (CERCLA
or "Superfund"),  both  EPA and DNR are  conducting  site  investigations at
about 50 sites  in the valley.   These are typically conducted by contractors
(field  investigation teams  or FITs)  although both EPA  and DNR have site
investigation teams.   Additional site  investigations have recently  been
conducted at seven  locations  as part of  EPA's  national  investigation of
sites potentially contaminated with dioxin.

     Environmental monitoring as part of  a hazardous waste site investiga-
tion typically  involves  sampling and analysis of surface soils, leachate,
surface waters  where present,  any  exposed hazardous wastes and any nearby
wells.   Where appropriate,  new  monitoring wells may be  installed and sam-
pled.  Air emissions may  also be sampled.  The  intent  is to define  the
extent of environmental  contamination at each site and assess the degree of
hazard present.

     Environmental monitoring data on  inactive hazardous waste  sites are
the  primary  basis  for  assessing the  significance of the hazard present at
the  site  and for  prioritizing remedial  actions.  Preliminary site  investi-
gations have been completed at all  but three  sites in the valley.  Detailed
site investigations including environmental  monitoring  are underway  at a
number of potentially significant sites.  Completion of  these investigations
at an  early  date  is needed to  provide the basis  for focusing  remedial
actions on the  sites with environmental contamination or  hazards  of the
most concern.

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                                                                      IX-9
     Interim  status  standards  (40 CFR Part 265), promulgated by EPA under
authority of  RCRA, require that active hazardous waste management facilities
that have surface impoundments, landfills or other land disposal facilities
must install  monitoring  wells  and monitor groundwater  in  the  vicinity.   At
least  three  facilities  in the valley are required to  conduct groundwater
monitoring.

SOURCE CONTROL PROGRAMS

Wastewater Discharges

     The primary  program for  regulation  of  industrial  and municipal waste-
water  discharges  is  the  National  Pollutant  Discharge  Elimination System
(NPDES) permit program established by Section 402 of the Clean Water Act.
This is a joint Federal-State  program.   EPA  is  required to establish over-
all program guidance  and regulations and develop and publish various guide-
lines.   Permit program regulations have been published by  EPA  in 40 CFR
Parts  122 through 125.   Effluent  guidelines  on  which permits  are based are
contained in 40 CFR Parts 400 to 460.

     Administration of the NPDES  permit  program in West Virginia was dele-
gated  by EPA  to  the  Department of Natural  Resources  in May 1982.   DNR has
promulgated their own regulations governing  operation of the NPDES program.
DNR receives  permit  applications  from dischargers,  develops permit condi-
tions,  issues the permits, monitors compliance  with permit conditions, and
takes enforcement actions to achieve compliance when  necessary.

     EPA retains program overview.   This is conducted by the Region  III
office  in Philadelphia.   Region III conducts selected compliance monitoring
inspections  and provides  technical  assistance  to DNR.   In some cases,  EPA
can  also  initiate enforcement  actions  against  dischargers  to achieve
compliance.

     At the national  level,  EPA is required  to develop  and promulgate regu-
lations (effluent guidelines)  that specify what  pollutants must be  limited

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                                                                      IX-10
 for  each type  of  industry and  what volume of  each pollutant may  be
 discharged.   Similar effluent  standards  are promulgated  for municipal
 discharges.

     EPA  promulgated  effluent guidelines  for most  industrial  categories  in
 the mid-1970s.  These guidelines gave limited attention to toxic substances
 because  analytical  methods  did not exist for many  of them  and  little was
 known of  their presence in wastewaters or the environment.

     As  the  result  of a 1976 court  settlement concerning a  suit filed by
 the Natural Resources Defense Council (NRDC) and the 1977 amendments to the
 Clean Water  Act,  EPA was  required to develop effluent  guidelines  for 34
 industrial categories that  gave special  attention to 65 toxic pollutants.
 This list of  toxic  pollutants was  subsequently expanded to  the  129 "prior-
 ity pollutants" that  include  the toxic organic  pollutants,  pesticides and
 heavy metals discussed throughout this report.

     Development of  effluent  guidelines  for priority pollutants proved to
 be a difficult, complex and expensive task.  As a result,  promulgation of
 guidelines for  most  industrial  categories slipped several years behind the
 original  schedule.   Final  guidelines have been  promulgated for most major
 industry  types but are still not available for the organic  chemicals indus-
 try that  is of major importance in the Kanawha Valley.

     EPA  issued the  initial  NPDES permits to Kanawha Valley industries in
 the mid-1970s based  on  the early effluent  guidelines.  Most permits had
 few,  if any, limits on toxic pollutants.

     In May 1980, EPA revised its NPDES permit regulations to require most
 industrial dischargers to  submit data on priority pollutants in their efflu-
ents  as  part  of their permit applications.   EPA or DNR have  now received
 such  data  from  most  major industrial dischargers in the Kanawha  Valley.

     The  Clean  Water  Act  requires all industrial dischargers  to  achieve
effluent  limitations for priority pollutants based on best  available

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                                                                      IX-11
technology  (treatment  or  process control) (BAT) by July 1, 1984.  The EPA
effluent guidelines recently promulgated or under development (organic chem-
icals) prescribe BAT for priority pollutants.

     About  1980, as  the initial permits began  to expire,  and  in order to
allow industrial facilities adequate time to design and construct any needed
BAT control  facilities,  EPA Region III began to develop draft BAT permits
for major chemical  facilities.   Because effluent guidelines were not avail-
able, permit  conditions were based  on  the best  professional judgment  (BPJ)
of the permit writer and available information as authorized for such cases
by Section 402(a)(l) of the Clean Water Act.   These draft permits were com-
prehensive and included numerical limitations on specific toxic pollutants,
effluent bioassay  monitoring requirements and  best  management practices
(BMP) conditions designed  to  minimize  discharges of toxic pollutants from
ancillary activities such  as  spills and leaks,  raw  material  and product
storage and solid and hazardous waste disposal.

     The BPJ  draft  permits were initially opposed by several  major indus-
trial  facilities.  The  new permit regulations were unfamiliar and imposed
substantially increased monitoring, analysis and reporting  requirements  on
the permittee.   Key  provisions  of the  permit regulations were being liti-
gated at the national level.  Valley industries had a history of requesting
evidentiary hearings to oppose  specific permit limits.   Nevertheless, EPA
Region III  continued negotiations with  major industries.  Several unresolved
evidentiary hearings were settled.   In  1981,  comprehensive BAT permits were
issued by EPA to Diamond Shamrock, duPont and the Union Carbide facility at
Institute.   NEIC provided  assistance to Region  III in the development of a
comprehensive permit that was issued to Fike Chemical as part of the settle-
ment of litigation  against that facility.

      By mid-1982,  Region III had developed comprehensive draft BAT permits
for Monsanto  and (with  NEIC technical  assistance)  for the FMC facility at
Nitro.   Extended negotiations were  held with both  companies but agreement
on permit conditions had not been reached when the  NPOES permit program was
delegated to DNR in May 1982.

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                                                                       IX-12
     DNR  has  elected not to issue  any  BPJ  permits  to  the  remaining major
chemical  plants  in the valley.  Their policy is to await the promulgation
of  final  effluent guidelines  for the  organic  chemicals industry.  These
guidelines were  scheduled to be promulgated in  March  1984.   It  now appears
that there may be substantial  delays in final promulgation.  It  is likely
that these guidelines will be  extensively litigated, extending  indefinitely
their  effective  date.   Also, it is  probable that  the  guidelines will  apply
to  only  part  of the wastewater discharges  from the plants remaining to be
permitted.  BPJ  permit procedures will  thus need  to be used  for these  per-
mits regardless of effluent  guideline status.

     Litigation on  the permit regulations  has been settled and regulation
revisions promulgated  to implement the settlement.  This  is expected to
substantially  reduce the  incidence  of evidentiary hearing  requests  and
improve acceptance of new permit conditions.

     Comprehensive BAT  permits have  been  issued to  about half of  the  major
chemical  plants  in the valley.  Present  permits  for  the other  chemical
plants  do not provide  comprehensive controls on  toxic pollutants.  This
produces  major  differences  in regulatory  requirements between plants with
and without comprehensive permits  and does  not achieve adequate overall
control of toxic  pollutants  from industrial pollutants.  There is thus  a
major need to proceed with the  issue of BAT permits to all  major  facilities.

     EPA has  substantial technical  information from which BAT permit limits
can be  developed  and can  provide technical  assistance  to DNR if requested.
Draft permits  have  already been nearly completed for  Monsanto  and FMC -
Nitro.

     Compliance monitoring data, self-monitoring  data, spill reports, the
ORSANCO monitoring data  and  effluent bioassays all  indicate that all per-
mits for  chemical  plants should contain comprehensive  BMP  provisions to
minimize  spills and  leaks  of toxic pollutants.  Effluent bioassay require-
ments are also needed.

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                                                                       IX-13
     Monitoring  data  and spill reports also  indicate the  need to evaluate
 BMP  plans  where  they have been required to see  if they have been adequate
 in  preventing  spills  or if modification is  needed.   Also,  moderate  to high
 levels of  toxicity have  been detected by effluent bioassays at several  facil-
 ities.   It was not clear  from  file  information  whether  actions  are being
 taken to reduce effluent toxicity in these cases.

 Air  Emissions

     Emissions of  criteria pollutants  such  as sulfur dioxide and suspended
 particulates are regulated by State Implementation Plans (SIPs)  prepared  by
 the  WVAPCC and approved by EPA.  The  SIP  specifies  control measures for
 existing and new stationary sources of emissions of criteria  pollutants.
 There is no Federal  air permit program analagous to the NPDES permit pro-
 gram for water.

     Because there  is currently no regulatory program prescribed by the
 Clean Air  Act  that can be effectively  applied  to  control  of many of the
 volatile organic chemicals emitted from valley sources, the WVAPCC has begun
 a multi-activity program to address these emissions.   The first  step is the
 updating of  the  1977  hydrocarbons emission inventory.  All major chemical
 industry facilities and  all  powerplants (thermal electric  and industrial
plant) have been requested to submit an inventory of process and combustion
emissions based on 1981 data.   This inventory covers all  emissions of vola-
tile organic chemicals  from process point sources such as  stacks and  emis-
sions of numerous other pollutants.

     The combustion emissions  data are  basically complete  and are expected
to be finalized  by  the WVAPCC in 1984.   Process emissions  data are incom-
plete for  two  major  facilities.  A complete  process emissions   inventory
will be available from WVAPCC in 1984.

     Fugitive emissions  from  various  diffuse  sources such  as valve leaks
can be significant sources of volatile organic chemicals.   The  WVAPCC began
requesting   fugitive  emissions data from valley  industries  about October
1983.  These data will not be available until  mid-1984.

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                                                                      IX-14
     As  recognized by WVAPCC,  there is a major  need  for this complete
inventory of  process  and fugitive emissions as a basis  for  developing  an
emissions control program for volatile organics.

Active Hazardous Waste Management Facilities

     EPA has promulgated regulations under RCRA that specify what chemicals
and  industrial  wastes  are hazardous  wastes  (40  CFR Part  261) and  establish
operating procedures  for waste  generators and  transporters  (40 CFR  Parts
262  and  263).   Regulations  have also been  promulgated  (40 CFR Part 265)
that specify  procedures  that facilities that store, treat or  dispose of
hazardous wastes must  follow in  the  interim  period until  they  are issued a
RCRA permit.   These  "interim status standards" specify  general operating
procedures and  minimum facility  standards.   West Virginia has promulgated
similar regulations and  is now enforcing the interim status standards under
an interim authorization from EPA.

     All  facilities that store,  treat or dispose of RCRA hazardous wastes
(TSD facilities) are  required to apply for a RCRA permit.  This  is a two-
step operation.  All  existing TSD facilities have submitted a simple permit
application (Part  A)  that defines their activities  in general  terms.  Upon
EPA  request,  the facility must submit a much more detailed permit applica-
tion (Part B)  within  6 months of the request.   A RCRA permit is then pre-
pared and issued.

     West Virginia (DNR)  has also  received interim authorization from EPA
to administer  part of  the RCRA permit program.  This includes  authority to
issue permits  to storage and treatment facilities  including incinerators
(Phase IIA and  B).   EPA is  currently administering the permit program for
land treatment and disposal.   West Virginia  is  seeking  full  program
authorization.

     Administration of the  RCRA  program will involve several  State  agen-
cies.  DNR will be the lead agency  and issue  permits.   Basic permitting

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                                                                      IX-15
 regulations are  in place including permitting standards for storage, treat-
 ment  and  disposal  facilities.   The WVAPCC  will  regulate air emissions  from
 hazardous waste  management facilities.  Regulations for incinerators are in
 place.  Department  of  Health,  Department of Highways, the Public Services
 Commission, Water Resources Board (groundwater standards for disposal facil-
 ities)  and  the  Office  of Oil and  Gas  also  have  some RCRA program  responsi-
 bilities.

      In the  interim, until  full authorization  is  received  from  EPA,  DNR  is
 conducting  interim  status  inspections under interim Phase I authorization
 and State authority.  Administrative violations result in the issuance of  a
 Notice  of  Deficiency to the facility.  This  is  the  simplest  enforcement
 response.   If technical violations or a hazardous situation is detected, an
 Administrative Order is issued requiring the facility to correct the problem
 in a  specified  time.   For  example,  a State Administrative Order was used
 to correct  a  hazardous situation  at Markay Chemical  in St. Albans.   If an
 Administrative Order is  not  complied with, litigation may then be pursued
 to secure compliance and fines may be assessed.

     Previously  State  or Federal  agencies  did not have a  hazardous waste
 site permit program.   In  the 1960s  and early 1970s,  disposal  of hazardous
wastes was covered by an industrial  waste permit issued by DNR.   Because of
 the general  lack of  knowledge  nationally on adequate hazardous waste dis-
posal  practices,  permit requirements were not  very  stringent.   Disposal
practices  were inadequate and some of these sites now pose an  environmental
hazard.

     EPA and DNR have promulgated  permit standards for all  types of hazard-
ous waste management facilities.  EPA Region III has  issued a RCRA permit
to a  new  incinerator to be constructed at the  Union  Carbide  facility in
 Institute.   Part B  applications have been  called in  by Region III and DNR
on several  major facilities.   Major  industrial  facilities  that were assigned
high hazardous waste management ratings by this study are candidates for
priority issuance of RCRA permits.  If not  already called  in,  Part B appli-
cations should be called in for these priority facilities  to expedite permit

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                                                                       IX-16
processing.   Final  RCRA permits are needed  for  all  major hazardous  waste
management  facilities  to minimize  releases of  toxic  substances to the
environment.

Inactive Hazardous Waste Disposal Sites

     As part of a major national effort the past 5 years, a major EPA-State
activity has been directed toward the identification of disposal sites poten-
tially containing hazardous wastes.   These sites were identified by a vari-
ety of means.  Some of the sites had industrial waste or NPDES permits from
DNR.  A Congressional  inquiry of 50 major  national  chemical  corporations
produced a list of disposal sites known as the Eckhardt list.  The 1982 DNR
hazardous waste survey identified several previously unknown sites.   Several
additional sites were  identified by firms notifying EPA  in 1981 of past
disposal activities, as required by Section 103(c) of CERCLA.

     Activity  to  locate additional  disposal sites  is  continuing.   EPA's
Environmental  Photographic  Interpretation  Center in Vint Hill,  Virginia,
recently completed  a review of  historic aerial photographs  of  a  major por-
tion of the  study area.57  Photographs from  1938 to  1977  were  examined for
potential  disposal  sites.   A  total  of 92 potential sites were identified.
Many of these  correspond  to known disposal  sites  but  others may warrant
further investigation.

     Inactive  disposal   sites  are not subject to  the  provisions of RCRA but
are addressed  by  CERCLA.    The  National  Contingency  Plan58 sets forth
detailed procedures  to  be followed by EPA in investigating an inactive dis-
posal  site and in seeking appropriate remedial action.  In  general, when  a
site has been  discovered, a preliminary assessment  is made  to  evaluate the
extent of the  hazard associated with a site.  Where the  hazard warrants
such action,  immediate  removal  of  the hazard may be undertaken.  Where a
hazard is less imminent  but still  substantial,  a  planned removal  may be
undertaken.   This is removal  of the hazard during a relative short period
of time but  not  immediately upon discovery.  CERCLA encourages  voluntary
remedial actions  by  generators,  site owners/operators or other private par-
ties in both cases.

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                                                                       IX-17
     Where  the  site poses  a long-term hazard to the  health or environment,
remedial actions to  remove  or contain the contamination may be appropriate.
Again,  CERCLA  encourages  volunteer remedial  actions.   Remedial  actions may
also be taken  by EPA using Superfund monies but only  if the  site has  been
listed  on the National Priority List.  Such  actions require notification of
responsible  parties  (generators  of disposed hazardous wastes, site owners
and/or  operators)  who are given the opportunity to take remedial actions.
If  the  responsible parties refuse, then EPA may proceed with a remedial
action.  Litigation  will  then be pursued to  recover  cleanup costs  from re-
sponsible parties.   Such  remedial  actions  require matching funds from the
State  (usually  10%).   Remedial  actions also  require  detailed  site  investi-
gations  to  document the  extent  of the problem and the subsequent develop-
ment of a remedial action plan.

     States may undertake actions under CERCLA based on a cooperative  agree-
ment or contract with EPA.   In West  Virginia,  ONR  has  taken several CERCLA
actions.  In the  study area,  an immediate removal action was conducted at
the Poca Drum site to remove 75 drums of hazardous material illegally dumped
in a strip mine.

     A  major problem exists for disposal sites  that  pose substantial  long-
term threats to  the environment that warrant remedial  actions but are not
on  the  National  Priority  List.   If the sites  do  not warrant  immediate or
planned removal actions or voluntary cleanup is not done by the responsible
parties, no  effective action  can  be taken at  this time  under CERCLA.   In
the study area, there are  probably at  least  10  sites that  may warrant  some
form of  remedial actions.   Only one  (Fike Chemical)  has  been  determined  to
have a  high  enough hazard to place it on the National  Priority List.   The
other  sites  cannot progress beyond detailed  site  investigations  at this
time.

     There  have  been several other  obstacles  to completion  of remedial
actions at appropriate sites.   State matching funds have not been available.
A State  response  fund has now been enacted and will  be available in 1985.
Detailed investigations have not been completed at about half the sites and
preliminary assessments have not been completed at three sites.

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                                                                      IX-18
     West Virginia  State  statutes  provide  an  alternate  approach  to  CERCLA.
Where preliminary assessments  indicate a potential problem, DNR may issue
an Administrative Order requiring the site owner/operator to conduct a site
investigation and monitoring to document the extent of site and groundwater
contamination.   Where  the results of the  investigation  document a major
problem, DNR may issue an order requiring a remedial action.  Four remedial
orders have been issued.

     There  is  a definite need to  complete  detailed investigations under
CERCLA at all  sites with potentially significant  environmental  problems.
This may document additional problem sites that qualify for Superfund prior-
ity listing.  It also allows prioritization of remedial actions at the other
sites.

     Where a significant hazard exists but it does not appear the site will
make the National Priority List,  appropriate actions under State legislation
should be pursued to secure early  remedial actions.  To conserve available
State and Superfund monies, voluntary remedial actions should be negotiated
where possible.

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                                REFERENCES

 1.  West Virginia Administrative Regulations, State Water Resources Board;
     Chapter 20,  Article  5,  Code  of West  Virginia;  Effective  June  7,  1977;
     amended July 26, 1981; April 11, 1984.

 2.  United States Environmental Protection Agency, Region III, Philadelphia,
     Pennsylvania, Drinking Water Program Files.

 3.  United States Environmental Protection Agency, National Field Investi-
     gations Center,  Cincinnati,  Ohio, July  1972.   Report of Industrial
     Investigations,  Major Industrial Facilities,  Kanawha Valley, West
     Virginia.

 4.  United States Environmental Protection Agency, National Field Investi-
     gations Center,  Cincinnati,  Ohio, July  1972.   Report of Industrial
     Investigations,  Minor Industrial Facilities,  Kanawha Valley, West
     Virginia.

 5.  United States Environmental  Protection Agency, National  Enforcement
     Investigations Center, Denver, Colorado, 1975.  Archival Files, Labor-
     atory Support.

 6.  United States Environmental  Protection  Agency,  Environmental  Sciences
     Research Laboratory,  Reseach Triangle Park,  North Carolina, June 1977,
     The  Measurement  of  Carcinogenic Vapors  in  Ambient Atmospheres,
     EPA-600/7-77-055.

 7.  United States Environmental Protection Agency, Region III, Philadelphia,
     Pennsylvania, NPDES Permit Program Files.

 8.  United States Environmental Protection Agency, Region III, Philadelphia,
     Pennsylvania, Air Program Files.

 9.  Pellizzari,  E.  D. ,  January  1976,  Identification and Estimation of
     N-Nitrosodimethylamine and Other Pollutants  in the Baltimore,  Maryland
     and Kanawha  Valley Areas.  Progress  Report, prepared  by  Research Tri-
     angle Institute.   EPA Contract 68-02-1228.

10.  United Stated Environmental  Protection  Agency, Office of Water Supply
     Cincinnati,  Ohio,  Memorandum Report, Carbon  Tetrachloride Survey,
     March 31,  1977.

11.  James M.  Montgomery,  Consulting Engineers,  Inc.,  May 1977,  Reston,
     Virginia.   Waste-Zoads  and Waste  Treatment  and Management of Major
     Industrial Discharges to the Kanawha River.

12.  United States Environmental  Protection  Agency, National  Enforcement
     Investigations Center, Denver, Colorado,  February 1978, A Summary of
     Toxic Substances Information  for the Kanawha Valley, West Virginia,
     EPA-330/1-77-013.

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                            REFERENCES (cont.)

13.  United  States  Environmental  Protection Agency, National  Enforcement
     Investigations  Center,  Denver, Colorado,  March  1977,  Carbon Tetra-
     chloride  Spill  Evaluation,  FMC Corporation,  South Charleston,  West
     Virginia, EPA-330/2-77-008.

14.  United  States  Environmental  Protection Agency, National  Enforcement
     Investigations  Center,  Denver, Colorado,  June 1977, Evaluation  of
     Carbon  Tetrachloride Discharges at  FMC Corporation, South Charleston
     East Plant,  South Charleston,  West Virginia, EPA-330/2-77-013.

15.  United  States  Environmental  Protection Agency, National  Enforcement
     Investigations  Center,  Denver, Colorado,  February 1978, Compliance
     Monitoring and  Wastewater Characterization of Fike Chemicals,  Inc.,
     Coastal Tank Lines, Inc.  and Cooperative Sewage Treatment, Inc., Nitro,
     West Virginia, EPA-330/2-78-002.

16.  United  States  Environmental  Protection Agency, National  Enforcement
     Investigation  Center,  Denver,  Colorado,  June 1980, Hazardous  Site
     Inspection,  Fike Chemicals,  Inc.,  flitro, West Virginia,  EPA-330/2-80-022.

17.  United States Environmental  Protection Agency, Washington, D. C., Sep-
     tember  1983,   National Priorities List  promulgated under  authority  of
     the Comprehensive  Environmental Response,  Compensation  and Liability
     Act.

18.  United  States  Environmental  Protection Agency, National  Enforcement
     Investigations Center,  1977,  Reconnaissance Inspection Report - Chemi-
     cal Formulators, Inc.,  Nitro,  Vest Virginia.

19.  United  States  Environmental  Protection Agency, National  Enforcement
     Investigations  Center,  1977,  Reconnaissance  Inspection Report, FWC
     Corporation,  Nitro, West Virginia.

20.  United  States  Environmental  Protection Agency, National  Enforcement
     Investigations Center,  1977,  Reconnaissance Inspection Report, Monsanto
     Company, Nitro, West Virginia.

21.  United  States  Environmental  Protection Agency, National  Enforcement
     Investigations Center,  1977, Reconnaissance Inspection  Report,  DuPont
     Company, Belle, West Virginia.

22.  United  States  Environmental  Protection Agency, National  Enforcement
     Investigations  Center,  Denver, Colorado,  June 1980,  Hazardous  Site
     Inspection,   Chemical  Formulators,  Inc.,  Nitro,  West  Virginia,
     EPA-330/2-80-023.

23.  United  States  Environmental  Protection Agency, National  Enforcement
     Investigations Center,  Denver,  Colorado, March 1979, Compliance Evalua-
     tion and  Wastewater Characterization,  Union  Carbide  Company, South
     Charleston,  West Virginia,  EPA -330/2-79-013.

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                            REFERENCES (cont.)

24.  United  States  Environmental  Protection Agency, National  Enforcement
     Investigations Center, Denver,  Colorado,  May  1979,  Compliance  Evalua-
     tion and Wastewater Characterization, Union Carbide Company, Institute,
     West Virginia, EPA-330/2-79-014A.

25.  United  States  Environmental  Protection Agency, National  Enforcement
     Investigations Center, Denver, Colorado, March 1979, Compliance Evalua-
     tion and Wastewater Characterization, South Charleston Sewage Treatment
     Company, South Charleston, West Virginia,  EPA-330/2-79-015.

26.  United States Environmental Protection Agency, Region III, Philadelphia,
     Pennsylvania, Air Program Files.

27.  West Virginia Air Pollution Control  Commission, Charleston, West Vir-
     ginia, 1981 Emissions Inventory (draft), 1983.

28.  Pellizzari, Edo  D. ,  June  1978,  Analysis of Organic Air Pollutants in
     the Kanawha Valley,  West Virginia and the Shenandoah Valley, Virginia,
     Research Triangle Intitute, Research Triangle Park, North  Carolina.

29.  United States Environmental Protection Agency, Region III, Philadelphia,
     Pennsylvania, NPDES Permit Application Files.

30..  West Virginia Department  of  Natural  Resources, Charleston, West Vir-
     ginia, NPDES Permit Program Files.

31.  United States Environmental Protection Agency, Region III, Philadelphia,
     Pennsylvania, 1983,  List of Facilities Notifying EPA of Hazardous Waste
     Management Activities.

32.  United States Environmental Protection Agency, Region III, Philadelphia,
     Pennsylvania, RCRA Permit Program Files.

33.  Arthur D.  Little, Inc.,  and Versar,  Inc. ,  September 1981.   Final Draft
     Report, An Integrated Geographic Study of Potential Toxic Stubstance
     Control Stragegies  in the Kanawha  River  Valley, West  Virginia, EPA
     Contracts 68-01-6160 and 68-01-6271.   United States Environmental  Pro-
     tection Agency,  Office of  Policy and Resource Management, Washington,
     D.  C.

34.  United  States  Environmental  Protection Agency, Region  III, Central
     Regional Laboratory,  Annapolis,  Maryland,  August  1981,  Laboratory
     Report - GC/MS Analyses for the Kanawha River Toxics Integration Geo-
     graphic Study.

35.  United States Environmental Protection Agency, Region III, Philadelphia,
     Pennsylvania, July  1981,  Region III  Pilot Study, Kanawha  Valley, West
     Virginia.

36.  Dal ton, Dal ton,  Newport,  January 1983,  Draft  Report, Detailed  Water
     Quality Analysis for  the  Organic Chemicals  and Plastics  Industry on
     the Kanawha River,  EPA Contract 68-01-6195,  United  States Environmental
     Protection Agency,  Office of Water  Regulations and  Standards,  Washing-
     ton, D. C.

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                            REFERENCES (cont.)

37.  West  Virginia Department  of  Natural Resources,  Divison of  Water
     Resources, Charleston, West  Virginia,  July 1982, West  Virginia  Haz-
     ardous Waste Survey.

38.  United  States  Environmental   Protecton  Agency,  National Enforcement
     Investigations Center, Denver,  Colorado,  NPDES Permit Program Files,
     1982.

39.  United States Environmental Protection Agency, Region III, Philadelphia,
     Pennsylvania, Uncontrolled Hazardous Waste Site Program Files.

40.  Hughart, Joseph  L. ,  Masters Thesis,  Hydrologic Investigations of Haz-
     ardous Waste  Landfills near  South  Charleston,  West Virginia, Ohio
     University, Columbus, Ohio, March 1982.

41.  United States Environmental Protection Agency, Region III, Philadelphia,
     Pennsylvania, Dioxin Program Files.

42.  Monsanto Company,  Nitro,  West Virginia, October 1983,  press  release
     concerning dioxin contamination of Nitro plant site.

43.  West  Virginia  Air  Pollution  Control Commission, Charleston, West
     Virginia, 1982 Annual Report.

44.  West Virginia Department of Health,  Office of Health Planning and Eval-
     uation,  Charleston,  West Virginia,   January  1982, North  Charleston
     Cancer Mortality, 1970-1979.

45.  Albert,  Daniel M. ,  M.D.,  et.  al., Increased  Incidence  of Choroidal
     Malignant Melanoma Occurring in a Single Population of Chemical Workers,
     Harvard  Medical  School  and the Children's Hospital  Medical  Center,
     Boston,  Massachusetts, and National  Institute for Occupational Safety
     and Health, Cincinnati, Ohio,  1982.

46.  West Virginia  Department of  Natural  Resources,  Division  of Water
     Resources,  Charleston,  West  Virginia,  1982, West  Virginia  Water
     Quality Status Assessment, 1979-1981.

47.  United States Environmental Protection Agency, Washington, D.  C., Sum-
     mary of  Water Quality  Criteria Documents, 45 FR 79318, November 28,
     1980.

48.  United States Environmental Protection Agency, Region III, Philadelphia,
     Pennsylvania, October 1980, Supplemental  Information Document to the
     Areawide Environmental Assessment for issuing New Source NPDES Permits
     on coa2 mines in  the Coa2/Kanaivha River Basin,  West Virginia.

49.  United States Food  and Drug  Administration,  Washington, D.  C. , Regu-
     lations on PCBs in Fish Flesh, 21 CFR 109.30.

50.  United States Environmental Protection  Agency,  Region III,  Emergency
     Response Branch,  Philadelphia, Pennsylvania,  Log of reported spills of
     hazardous substances, 1979-1983.

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                            REFERENCES (cont.)

51.   West Virginia Department of Health, Charleston, West Virginia, October
     1983.   Comparison  of the 1977  Emissions  Inventory  with Preliminary
     1981 Emissions Data for Selected Industrial Facilities.

52.   West Virginia 1980-1981 Manufacturing Directory.

53.   SRI International,  Palo Alto, California, 1983.  Directory of Chemical
     Producers.

54.   United States Environmental  Protection Agency, Office of Water Enforce-
     ment and Permits,  Washington,  D.  C. , 1983, Permit Compliance System.

55.   United States Environmental  Protection Agency, Office of Solid Waste,
     Washington,  D.  C. , 1983, Hazardous  Waste Data  Management System.

56.   Pellot, James H. and Curtis, William J;  "Jarrett  Branch Industrial
     Waste Landfill - A Case History",  Geotechnical Practice for Disposal
     of Solid Waste Materials,  American Society of Civil Engineers, 1980.

57.   United Stated Environmental  Protection  Agency, Environmental  Photo-
     graphic Interpretation  Center,  Warrenton,  Virginia, May  1983, Evalua-
     tion of Potential Hazardous Waste Disposal Sites in the Kanawha Valley,
     West Virginia, TS-PIC-81042.

58.   United States Environmental  Protection Agency, Office of Solid Waste
     and Emergency Response,  Washington,  D.  C., July 1982, National Con-
     tingency Plan, 47 FR 31180,  July 16,  1982.

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