vvEPA
              United States
              Environmental Protection
              Agency
            Industrial Environmental Research
            Laboratory
            Research Triangle Park NC 27711
EPA-600/8-78-005c
June 1978
              Research and Development
Particulate  Control
Highlights:
Flux  Force/
Condensation Wet
Scrubbing
                               F/C SCRUBBER
                               DEMONSTRATION
                                PLANT
                               AJ>T - E.PA.

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                  RESEARCH REPORTING SERIES


Research reports of the Office of Research and Development, U.S. Environmental
Protection Agency, have been grouped into nine series. These nine broad cate-
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Typical of these reports include state-of-the-art analyses, technology assess-
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This document is available to the public through the National Technical Informa-
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                                  EPA-600/8-78-005C
                                            June 1978
Particulate Control Highlights:
    Flux Force/Condensation
           Wet Scrubbing
                      by

                S. Calvert and R. Parker

              Air Pollution Technology, Inc.
            4901 Morena Boulevard, Suite 402
              San Diego, California 92117
               Contract No. 68-02-2190
              Program Element No. EHE624
           EPA Project Officer: Dennis C. Drehmel

         Industrial Environmental Research Laboratory
           Office of Energy, Minerals, and Industry
             Research Triangle Park, NC 27711
                   Prepared for

         U.S. ENVIRONMENTAL PROTECTION AGENCY
            Office of Research and Development
                Washington, DC 20460

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                           ABSTRACT

     Flux force/condensation (F/C) scrubbing involves the use of
water vapor condensation effects to enhance fine particle collec-
tion.  F/C scrubbing offers significant cost advantages over con-
ventional control equipment for a large number of industrial
sources.  Generally it is attractive when high removal efficien-
cies are required for fine particles; and the flue gas enthalpy
is sufficiently high or spent steam is available.
     The EPA fine particle scrubber program has been instrumental
in identifying, understanding,  and quantifying flux force and
condensation effects in wet scrubbers.  EPA also has taken a
leading role in developing and demonstrating F/C scrubbers for
industrial applications.

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                           CONTENTS

Abstract	ii
Figures	iv
Tables	iv
Introduction	1
F/C Scrubber Development. .	1
     Early Development	2
     Demonstration Plants 	 3
Design Considerations 	 3
     Particle Size Distribution  	 4
     Particle Number Concentration	4
     Particle Condensation Ratio	4
     Particle Properties	5
     Contribution of Flux Forces	5
Practical Applications	6
     General Features 	 6
     Steam Introduction  	 7
     Economic Feasibility 	 8
Conclusions 	 8
Bibliography	15
                               ill

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                           FIGURES


Number                                                  Page

  1   Simplified F/C Scrubber System	12

  2   Particle Size Distribution Before and After
      Condensation for 109 Particles/DNcm3	13

  3   Generalized Process Design for F/C Scrubber System.  14

  4   Predicted Performance for F/C Venturi Scrubber. .  .  15




                            TABLES


Number                                                  Page

  1   Major Industrial Particulate Sources for Which
      F/C Scrubbing is Attractive 	   9

  2   Cost Comparison of Cupola Emission Control System  .  10

  3   Cost Comparison for Premium Wire Recovery 	  11
                               iv

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                    ABBREVIATIONS AND SYMBOLS

     CFM - cubic feet per minute
DNm3/min - dry normal m3/min (at 1 atm, 20°C)
     F/C - flux force and condensation
      n  - particle number concentration, cm
    psig - pounds per square inch gage
     ymA - aerodynamic micrometers, urn yg/cnr
      PG - air density, g/cm3
      p  - particle density, g/cm3
                                  v

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            FLUX FORCE/CONDENSATION WET SCRUBBING

INTRODUCTION
     In 1970, the EPA fine particle scrubber program was ini-
tiated with the Wet Scrubber Systems Study.   The principal result
was the publication of the Scrubber Handbook (Calvert,  et al.,
1972), reviewing the state-of-the-art and pointing out  several
paths which might lead to improvements in scrubber technology.
Since 1972, the broad objective of the EPA program has  been to
develop and demonstrate low pressure drop (30-50 cm water column)
scrubber systems capable of collecting at least 90% by mass of
particles smaller than 3 ym in diameter.
     A major drawback with conventional wet scrubbers is the large
energy expenditure required to achieve high removal efficiencies
for particle diameters smaller than 2 to 3 ym.  Primarily this  is
a result of the decreased effectiveness of inertial mechanisms
for separating very small particles from a gas stream.
     The Wet Scrubber Systems Study recommended investigating
phenomena which can exert forces other than inertial forces on
particles and where warranted, developing equipment to use these
forces for particle collection.  Along this line, a major thrust
has been aimed at developing and demonstrating flux force/conden-
sation (F/C) scrubbers.

F/C SCRUBBER DEVELOPMENT
     Essentially an F/C  scrubber is any wet scrubber which is
designed to  take advantage of water vapor condensation  effects
to enhance particle collection.  A  simplified F/C scrubber system
is illustrated schematically  in Figure  1.   Some of  the  water vapor
condenses  on the particles causing  their mass and diameter to
increase and thereby making them easier to  collect.  The rest of

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 the  condensing vapor sweeps particles with it as it moves toward
 the  cold  surface  and  condenses.  To a  lesser  extent particle
 collection  is  also  enhanced by  thermal  forces resulting from the
 temperature  gradient  between the gas and the  cold surface.  The
 diffusion and  thermal forces are termed "flux" forces.
      Investigators  had realized for years  that anomalously high
 collection efficiencies could be obtained  at  relatively low pres-
 sure  drops when water vapor condensation occurred ahead of the
 scrubber.  However, no systematic investigation  had been  conduc-
 ted which could be  used to design and  optimize scrubbers to take
 advantage of flux force and condensation effects.  Since  1972 the
 EPA has taken  a leading role in this area, developing F/C scrub-
 bing  through theoretical, laboratory,  pilot plant and full scale
 industrial demonstration plant  projects.
 Early Development
     The  feasibility of F/C scrubbing  for  fine particulate control
 was  investigated and  reported by Calvert,  et  al. (1973) and
 Calvert and  Jhaveri  (1974).  The work  involved extensive  theo-
 retical studies and exploratory experiments on a bench scale.
 Preliminary  engineering and cost analyses  were conducted  and it
 was recommended that pilot scale F/C scrubbers be built and tested,
     Two  pilot scale F/C scrubbers were built to handle from 14
 to 28 m3/min (500-1,000 CFM) actual gas flow  rate.  Based on the
 results of the bench scale work, multiple  sieve plate and hori-
 zontal spray scrubber configurations were  selected for the pilot
 study.  The  results were very promising both  from a technological
 and from  an  economic point of view.  Depending on the process
 characteristics, the operating  costs for an F/C  scrubber were
predicted to be as low as 1/3 or less of the operating cost for
an equivalent high energy scrubber.  Details of the pilot plant
studies were reported by Calvert,  et al. (1975)  and Calvert and
Yung (1976).

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Demonstration Plants
     EPA has funded two full-scale industrial F/C scrubber demon-
stration plants.   The first demonstration plant was a multiplate
F/C scrubber used to control fine particle emissions from a
secondary metal recovery furnace.  Control of the entire source
effluent (200 m 3/min or 7,000 ACFM) at temperatures up to 800°C
required both particle collection and acid gas absorption.  The
demonstration plant performance was consistent with the earlier
bench-scale and pilot-scale studies.
     The system was generally capable of about 901 to 95% effi-
ciency on particles with a mass median aerodynamic diameter of
0.7 to 0.8 ymA (about 0.3 ym physical diameter for particles
with a density of 4.0 g/cm3).  This efficiency was achieved with
a 68 cm (27 in) W.C. gas phase pressure drop.  A conventional
high energy scrubber without F/C effects would have required
pressure drops of roughly 250 cm (98 in) W.C. for 901 and 535 cm
(210 in) W.C. for 95% particle collection efficiency.
     Detailed results and economic  analyses  for the demonstration
plant have been reported by Calvert, et al.  (1977)  and  Calvert
and Gandhi  (1977).
     The second F/C  scrubber demonstration currently  is underway.
A gas-atomized spray F/C scrubber  will be used  to  control fine
particle emissions  from a gray iron foundry  cupola.   Plant  startup
is scheduled for  late  fall,  1978.

DESIGN  CONSIDERATIONS
        One  of  the major goals  of the EPA  F/C scrubbing  development
program has been  to quantify the important F/C  effects  by identi-
fying key process parameters and developing  useful  engineering
models  for  design and  performance  prediction purposes.   This  goal
has been achieved through  the  systematic  development  and demon-
stration program  described  above,  resulting  in  a  simplified and
improved design method for  F/C scrubbing  as  reported  by Calvert
and Gandhi  (1977) .   The most important  parameters  and design
concepts are discussed briefly on  the  following pages.

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 Particle Size Distribution
      One of the most important design parameters  for  any  particu-
 late control device is the particle size  distribution.  In  an  F/C
 scrubber there are two size distributions which must  be considered.
 The initial size distribution  is  that leaving  the  source  and enter-
 ing the  saturator and condenser.   This  size  distribution  is used
 to  predict  the collection  efficiency  in the  saturator and initial
 stages of the condenser before  condensation  occurs.   It also is
 important in determining the final  size distribution after conden-
 sation.
      The final  or "grown"  particle  size distribution  is that
 which results  from  water vapor  condensation  on the particles.
 Typical  initial  and grown  particle  size distribution curves are
 shown in Figure  2.   A  convenient  design assumption is that each
 particle receives  the  same  mass of  condensing vapor,  independent
 of  the particle  diameter.   This explains  the observation  that
 small particles  grow much  more  than large  particles.  Although
 this assumption  is  not strictly valid,  it  agrees well with experi-
 mental observation  for particle diameters  of interest (larger
 than about  0.1 ym).
 Particle Number  Concentration
     Because all particles  receive an approximately equal mass of
 condensate,   the  number concentration  of particles is very impor-
 tant in determining  the final grown particle size.  Particle num-
 ber concentration is not generally an important parameter for other
 particulate   control  techniques and therefore it often is difficult
 to  find adequate  data.  However,  these  data are essential for pro-
 per design  of F/C scrubbing systems.  Representative number con-
 centrations   for  industrial  sources can  range from about 107 to 109
 particles/DNcm3.
 Particle Condensation Ratio
     Most of the water vapor will condense on the cold, solid or
 liquid surfaces  of the condenser.  Only a  fraction of the vapor
will condense on the particles.  This fraction is called the

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particle  condensation ratio.  It is affected by many parameters
including:  inlet gas temperature, bulk liquid temperature, particle
number concentration, particle diameter, liquid phase heat transfer
coefficient, and condenser geometry.  Particle condensation ratios
ranging from 15% to 40% have been predicted for several combinations
of parameters in a sieve plate condenser.   For a combination of
parameters such as might be encountered in a practical situation
a value of 0.25 appears to be reasonable for a plate type condenser.
This is equivalent to saying that 25% of the condensing vapor goes
to the particles and 75% goes to the cold surfaces.
Particle Properties
     In the design model, particles are assumed to be wettable,
but insoluble.  If the emitted particles were soluble in water,
the expected performance for the system would be better.  The
solubility of the particles in water would depress the vapor pres-
sure at the particle-gas interface, resulting in nucleation at
a lower saturation ratio and more growth at a given saturation ratio.
     Particle density also is important.  This usually is accounted
for by using the particle aerodynamic diameter for all particle
collection calculations.  The difference in particle and liquid
densities must be considered when predicting grown aerodynamic dia-
meters .
Contribution of Flux Forces
     Particle collection by thermal gradient forces  (thermophoresis)
is only of minor importance and usually is neglected when predicting
the performance of an F/C scrubber.
      Diffusion flux forces  (diffusiophoresis) however, are sig-
nificant and must be considered.  Detailed mathematical models
exist  for predicting diffusiophoretic deposition velocities and
particle collection efficiencies.  These models are  complicated
and cumbersome to use, requiring a  step-by-step numerical  integra-
tion over the period of condensation.
     Whitmore (1976) discovered that the fraction  of particles
removed by diffusion of the condensing  vapor  is approximately  equal
to the fraction of the gas which condenses.   In other  words,  if
some fraction of the gas is transferred to  the liquid  phase  it

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 will carry along its load of suspended particles.   It turns out
 that this simplifying assumption is extremely useful  for  design pur-
 poses if modified to account for the molecular weight gradient
 and the fraction of condensate which condenses on  particles.

 PRACTICAL APPLICATIONS
      In general,  F/C scrubbing is  attractive  economically when
 high removal  efficiencies  are  required  for  fine particle emissions;
 and the flue  gas  enthalpy  is higher than  100  kcal/kg  or spent
 steam is  available  in the  plant.   These conditions  are common
 for industrial  combustion  processes,  which  include  several  major
 stationary pollution sources in  the United  States.  Table 1 lists
 some of the major industrial particulate  pollutant  sources  for
 which F/C scrubbing  is attractive.   It  is clear that  F/C scrubbing
 is  a feasible and attractive particulate  control method for
 several major industrial sources.
 General  Features
      Although the details  of F/C scrubbing  system designs will
 be  different  for each source,  the  overall process designs will  be
 similar to that shown in Figure  3.   Some  general economic features
 of  F/C  scrubbing are  discussed below.
      Experimental pilot plant  results indicate that it should
 require from  0.1 to  about  0.3  g water vapor condensed/g dry
 gas  in  a  F/C  scrubber to attain high  collection efficiency for
 fine  particles.   Such a condensation  ratio  generally  requires
 preconditioning of the scrubber inlet gas to  increase its moisture
 content.
      Gas preconditioning could be  done either by direct intro-
 duction of spent steam if  the gas  is  dry and  has low  enthalpy,
 or by evaporation of sprayed water when enough enthalpy is avail-
 able  in the gas.  Direct injection  of steam is beneficial because
 it can increase the  local  saturation ratio appreciably higher than
 1.0,  which is necessary to  initiate  the growth of hydrophobic
particles.
     Cooling water is needed to condense the desired  amount of
vapor in the scrubber.  In an industrial system the water is

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cooled in an evaporative cooling tower using ambient air,  and
then recirculated to the F/C scrubber.  In cooling towers  of
conventional design, the change in water temperature is  kept below
about 17°C (30°F).   A larger water temperature differential  can
be achieved in cooling towers of special design but the  costs
will be higher than usual,  and there may be undesirable  features
such as fog formation.  If  the water temperature increase  in the
scrubber is 17°C (30°F), about 32 g of cooling water will  be
required to condense 1 g of water vapor.
Steam Introduction
     While the performance  of an F/C scrubber at a given conden-
sation ratio is better if part or all of the water vapor is  intro-
duced as steam (i.e, 100% HaO), the cost of purchased steam will
generally be prohibitively  high.  However, under the right cir-
cumstances the use of some  steam introduction could be economical.
     The steam required for injection could be low pressure,
less than 2 atm  gage  (30 psig) spent steam.  It may be obtained
from the feed line to the boiler condenser in a process plant or
generated in a low pressure waste boiler in a metallurgical
operation.  In this case, the steam cost would be  significantly
lower and will depend on the  specific manufacturing process.
     Figure 4 shows the predicted penetration for  an F/C venturi
scrubber as a function  of condensation  ratio and gas phase pres-
sure drop.  These predictions are conservative  in  that they
assumed the initial particle  nuclei had negligible mass and  dia-
meter.  The amount  of steam  required  to achieve a  given penetra-
tion at a  specified pressure  drop  is  equivalent to "q1".  The
 economics  of  steam generation will depend on the  required pene-
 tration and the savings in power usage associated with  the  lower
 pressure  drop required  for F/C scrubbers.
      In general, a F/C  scrubber using some purchased steam  would
 have lower operating costs compared to a venturi  scrubber.   Also,
 the most  important mechanisms in F/C scrubbing (diffusiophoresis
 and particle  growth by  condensation)  are practically insensitive
 to particle size.   Thus, F/C scrubbing would become economically

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more attractive as the size of the particles to be controlled
becomes smaller.
Economic Feasibility
     The economic feasibility of an F/C scrubber system used to
control emissions from a gray-iron foundry cupola was reported
by Calvert, et al. (1975).  A comparison between the estimated
costs of the F/C scrubber system and a conventional high energy
scrubber system are presented in Table 2.  Both capital and
operating costs are cheaper with the F/C scrubber system.  The
largest difference is in the power costs where the lower pressure
drop required for F/C scrubbing results in substantial savings.
     Based on the results of the first demonstration plant, an
optimum design for an F/C scrubber was obtained for controlling
emissions from a premium wire recovery furnace.  The costs are
compared with a conventional high energy scrubber in Table 3.

CONCLUSIONS
     The EPA fine particle scrubber program has been instrumental
in identifying, understanding, and quantifying flux force and
condensation effects  in wet scrubbers.   As a result, it is now
possible to use a proven engineering design model to design F/C
scrubbers for new sources,  or to modify existing scrubbers to
take better advantage of F/C effects.
     EPA has demonstrated on laboratory,  pilot and industrial
scales,  that F/C scrubbing is technologically feasible and
attractive.  Furthermore, F/C scrubbing offers very significant
cost savings over conventional control equipment for a large
number of industrial  sources.  EPA involvement in F/C scrubbing
is continuing with further industrial demonstration projects.

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TABLE 1. MAJOR INDUSTRIAL PARTICIPATE SOURCES FOR WHICH
         F/C SCRUBBING IS ATTRACTIVE
INDUSTRY
Iron § Steel
;orest Products
.ime
Primary Non ferrous
Aluminum
Copper
Zinc
Lead
Asphalt
Ferroalloys
Iron Foundry
Secondary Nonferrous Metals
Copper
Aluminum
Lead
Zinc
SOURCE
Sinter Plants
Coke Manufacture
Blast Furnaces
Steel Furnaces
Scarfing
Wigwam Burners
Pulp Mills
Rotary Kilns
Vertical Kilns

Calcining
Reduction Cells
Roasting
Reverberatory Furnaces
Converters
Roasting
Sintering
Distillation
Sintering
Blast Furances
Dross Reverberatory Furances
Paving Materials
Roofing Materials
Blast Furnaces
Electric Furnaces
Furnaces

Material Preparation
Smelting and Refining
Sweating Furnaces
Refining Furnaces
Chlorine Fluxing
Pot Furnaces
Blast Furnaces
Reverberatory Furances
Sweating Furnaces
Distillation Furnaces

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TABLE 2.  COST COMPARISON OF CUPOLA EMISSION CONTROL SYSTEMS
 COST ITEMS                   HIGH ENERGY     F/C SCRUBBER
                            SCRUBBER SYSTEM      SYSTEM
 	($3  CD	 ($)
 A.  Capital Costs
    1.  F.O.B.  quencher with
       internals, flange to
       flange.                     (4)            16,050
    2.  F.O.B.  scrubber with
       internals, flange to
       flange  including
       entrainment separator    24,590           42,910
    3.  F.O.B.  cooling tower       --             46,200
    4.  Fans, motors and motor
       starter                  206,690           46,260
    5.  Liquid  treatment and
       solid handling equip-
       ment, including pumps    66,130          105,740
    6.  Piping  and ducting (2)   159,370          135,580
    7.  Instrumentation and
       electrical material (3)   30,270           20,670
       TOTAL EQUIPMENT COST -   487,050          413,410
 B. Annual Operating  Costs
   1.  Electrical power  for
       fans and pumps         159,170          60,370-
   2.  Annualized capital
       charges and depreciation
       (20% of capital costs)    97,410          82,680
                      TOTAL  $256,580        $143,050
Notes
   1. Actual costs obtained  from the user, converted to 1978
   2. Due to equivalent complexity, the costs were assumed
      same for both systems.
   3. Taken as 51 of equipment costs for the F/C system.
   4. Quench spray costs for both the systems are included
      in the ducting costs.
                            10

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TABLE 3.  COST COMPARISON FOR PREMIUM WIRE RECOVERY
COST ITEM
Venturi
Cooling Tower
Condenser
Saturator
Blower § Motor
Total Equipment
Total Capital
Investment
Depreciation
Maintenance
Water
Raw Materials
Power
Total Annual Cost
COST
FOR F/C
$ 1,700
8,900
4,040
5,060
3,790
23,490
$103,121
$10,310
6,185
180
1,650
2,370
$20,695
COST FOR
CONVENTIONAL
$ 1,700
0
4,040
5,060
14,450
25,340
$111,242
$ 11,125
6,675
180
1,650
11,530
$31,160
                         11

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             CLEAN GAS
                 i
WATER  —£>•  SCRUBBER
                    SATURATED
                       GAS
WATER  —M
              CONDENSER
                  ^SATURATED
                       GAS
WATER  	U>|PRECONDITIONER|
               HOT GAS
Figure 1.  Simplified F/C scrubber system.
                    12

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   3.0
                                     I   I
   1.0
W
H
W
o
w
u
I—I
OS
              GROWN
   0.5
   0.1
   Figure 2.
                              INITIAL
                              I
                                  I   I   i
I
I
                    10
                             30     50    70

                            DRY MASS % UNDERSIZE
          90   95
               98
              Particle size distribution before and after condensation
              for 109 particles/DNcm3.
                                  13

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                                                                        TO  STACK
                                                                               AIR
 FROM
SOURCE
                 I
          UJ

          Cf
 CITY.
WATER
                                                                                	AIR
                         TO DRAIN OR
                      LIQUID TREATMENT
                        Figure  3. Generalized  process  design  for F/C scrubber system.

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     i.o.
PI
o
o
rt
     0.5
     0.2
     0.1
    0.05
    0.02
    0.01
   0.005
   0.002
   0.001
                                                    I  i
                                    VENTURI
                                    AP =  50 cm W.C,
            PREDICTED Pt VERSUS
            q' FOR F/C VENTURI
            SCRUBBER
  I   i  I I	I
        0.01
      0.05    0.1                0.5
q', g H20 CONDENSED/g DRY AIR
1.0
   Figure 4. Predicted performance  for F/C venturi scrubber.
             Initial particle diameter=0,  n =10B particles/cm3,
             20% condensate on  particles,  pA  =  0.0011  g/cm3,
             Pp = 1.0 g/cm3.

                           15

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                          BIBLIOGRAPHY


Calvert, S., et al., "Scrubber Handbook," EPA-R2-72-118a,
       NTIS PB 213-016, July 1972.

Calvert, S., et al., "Feasibility of Flux Force/Condensation
       Scrubbing for Fine Particulate Collection," EPA-650/2-
       73-036, NTIS PB 227-307, October 1973.

Calvert, S., and N.C.  Jhaveri, "Flux Force/Condensation Scrubbing,"
       Proceedings of the EPA Fine Particle Scrubber Symposium,
       San Diego, CA,  May 1974, EPA-650/2-74-112,  NTIS PB 239-335,
       1974.

Calvert, S., et al., "Study of Flux Force/Condensation Scrubbing
       of Fine Particles," EPA-600/2-75-018,  NTIS  PB 249-297,
       August 1975.

Calvert, S., and S.C.  Yung., "Study of Horizontal  Spray Flux
       Force/Condensation Scrubber," EPA-600/2-76-200, NTIS
       PB 262-669, July 1976.

Calvert, S., and S. Gandhi, "Improved Design  Method for F/C Scrub-
       bing," Proceedings of Second EPA Fine  Particle Scrubber
       Symposium, New Orleans, LA,  May 1977,  EPA-600/2-77-193,
       NTIS PB 272-828, September 1977.

Calvert, S., et al., "F/C Scrubber Demonstration on a Secondary
       Metals Recovery Furnace," Pro'ceedings  of Se_eond EPA Fine
       Particle Scrubber Symposium, New Orleans, LA, May 1977,
       EPA-600/2-77-193, NTIS PB 273-828, September 1977.

Calvert, S., and S. Gandhi, "Fine Particle Collection by a Flux
       Force/Condensation Scrubber: Pilot Demonstration,"
       EPA-600/2-77-238, NTIS PB 277-075, December 1977.

Whitmore, P.J., "Diffusiophoretic Particle Collection Under
       Turbulent Conditions," Ph.D. Thesis, University of British
       Columbia, Canada, 1976.
                                16

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                                TECHNICAL REPORT DATA
                         (Please read Instructions on the reverse before completing)
 REPORT NO.
EPA-600/8-78-005c
            3. RECIPIENT'S ACCESSION NO.
 . TITLE ANDSUBTITLE
Particulate Control Highlights: Flux Force/Conden-
 sation Wet Scrubbing
              REPORT DATE
             June 1978
             . PERFORMING ORGANIZATION CODE
 . AUTHOH(S)
                                                      8. PERFORMING ORGANIZATION REPORT NO.
 . Calvert and R. Parker
 . PERFORMING ORGANIZATION NAME AND ADDRESS
Air Pollution Technology, Inc.
4901 Morena Boulevard,  Suite 402
San Diego, California  92117
                                                      10. PROGRAM ELEMENT NO.
             EHE624
             11. CONTRACT/GRANT NO.
             68-02-2190
 12. SPONSORING AGENCY NAME AND ADDRESS
 EPA, Office of Research and Development
 Industrial Environmental Research Laboratory
 Research Triangle Park, NC 27711
             13. TYPE OF REPORT AND PERIOD COVERED
             Task Final; 10/77-4/78
             14. SPONSORING AGENCY CODE
               EPA/600/13
15. SUPPLEMENTARY NOTES jjERL-RTP project officer is Dennis C. Drehmel, Mail Drop 61,
919/541-2925.
16. ABSTRACT The report gives highlights of EPA's flux force/condensation (FF/C)
program,  a system that involves the use of water vapor condensation effects to
enhance fine particle collection.  FF/C scrubbing offers significant cost advantages
over conventional control equipment for a large number of industrial sources.
Generally, it is attractive when high removal efficiencies are required for fine
particles, when flue gas  enthalpy is sufficiently high, or when spent steam is avail-
able. EPA's fine particle scrubber program has been instrumental in identifying,
understanding, and quantifying flux force and condensation effects in wet scrubbers.
EPA also has taken a leading role in developing and demonstrating FF/C scrubbers
for industrial applications.
17.
                              KEY WORDS AND DOCUMENT ANALYSIS
                 DESCRIPTORS
                                           b.lDENTIFIERS/OPEN ENDED TERMS
                            COSATI Field/Group
 Air Pollution
 Dust
 Flux Density
 Condensating
 Gas Scrubbing
  Air Pollution Control
  Stationary Sources
  Particulates
  Flux Force/Condensa-
   tion Scrubbing
13 B
11G

07D
07A,13H
 13. DISTRIBUTION STATEMENT

 Unlimited
 19. SECURITY CLASS (This Report)
  Unclassified
21. NO. OF PAGES
      22
                                           20. SECURITY CLASS (Thispage/
                                           Unclassified
                          22. PRICE
 EPA Form 2220-1 (9-73)
17

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