United States
            Environmental Protection
            Agency
               Office of Mobile Source Air Pollution Control
               Emission Control Technology Division
               2565 Plymouth Road
               Ann Arbor, Michigan 48105
EPA 460/3-83-010
December 1983
            Air
v>EPA
Heavy-Duty Fuel Economy
Program Phase V—Investigation
of a  Heavy-Duty 3-Way
Catalyst System

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                                   EPA 460/3-83-010
   Heavy-Duty Fuel Economy Program
Phase V—Investigation of a Heavy-Duty
           3-Way Catalyst System
                          by

                      Charles M. Urban

                   Southwest Research Institute
                      6220 Culebra Road
                    San Antonio, Texas 78284

                    Contract No. 68-03-2220

                   EPA Officer: Larry C. Landman



                       Prepared for

                ENVIRONMENTAL PROTECTION AGENCY
                Office of Mobile Source Air Pollution Control
                 Emission Control Technology Division
                      2565 Plymouth Road
                    Ann Arbor, Michigan 48105
                       December 1963

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This report was furnished to the Environmental Protection Agency by
Southwest Research Institute, 6220 Culebra Road, San Antonio, Texas,
in fulfillment of Contract No. 68-03-2220.  The contents of this
report are reproduced herein as received from Southwest Research
Institute.  The opinions, findings, and conclusions expressed are
those of the author and not necessarily those of the Environmental
Protection Agency.  Mention of company or product names is not to
be considered as an endorsement by the Environmental Protection Agency.
                        Publication No. 460/3-83-010
                                     11

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                                  FOREWORD
     This project phase was initiated by the Emission Control Technology
Division, Environmental Protection Agency, 2565 Plymouth Road, Ann Arbor,
Michigan  48105.  Previous phases of this project have been reported in
previous final reports.  The effort on which this report is based was con-
ducted by the Department of Emissions Research, Southwest Research Institute,
6220 Culebra Road, San Antonio, Texas 78284.  This phase of the project,
authorized by Modification 11 to Contract 68-03-2220, was initiated August 10,
1979, and was terminated December 10, 1983.  This project phase was identified
within SwRI as Project 05-4311-005.

     The SwRI Project Leader was Mr. Charles Urban, who supervised all work
conducted in this phase of the project.  Mr. Karl Springer was Project
Manager and was involved in the technical and fiscal negotiation of the
initial project and this project phase.  The Project Officers for this project
phase were Mr. William M. Pidgeon and Mr. Larry C. Landman of the Emission
Control Technology Division, Environmental Protection Agency.
                                    iii

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                                  ABSTRACT
     This report describes the laboratory effort toward evaluation of a
three-way catalyst and feedback fuel injection system with a heavy-duty
gasoline engine.  Described are efforts toward  obtaining a suitable
feedback fuel system and the limited test results obtained using the
subsequently selected throttle-body fuel injection system.  Average emis-
sions values over the EPA transient test, with the system only partially
optimized, were 0.52 HC, 7.5 CO, and 3.4 NOX in grams per kilowatt-hour
(0.39, 5.6, and 2.5 g/hp-hr).
                                      IV

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                                   SUMMARY
     The major objective of this project phase was to evaluate emissions and
fuel consumption with a heavy-duty gasoline engine using three-way catalysts
and a feedback fuel system.  Initially, multipoint manifold fuel injection
was selected for use, but such a system subsequently could not be obtained.
Throttle-body fuel-injection, with feedback controls, was subsequently
selected and used in this project phase.

     The system consisted of a 1975 Chevrolet 350 CID heavy-duty basic engine,
a throttle-body fuel-injection system with feedback fuel control  (as used on
the 1982 Corvette 350 engine) , and three-way and oxidation catalysts obtained
from Engelhard.  For these evaluations, dual exhaust systems were utilized.

     Each bank of the exhaust system consisted of an exhaust manifold with
air injection, about three feet of exhaust tubing, a three-way catalyst,
(Englehard 112834), a short section of exhaust tubing with air injection and
an oxidation catalytic converter  (Englehard 112833) .  The exhausts from the
two banks were combined after the oxidation catalysts.  In one of the exhaust
banks, an oxygen sensor was installed between the exhaust manifold and the
three-way catalytic converter.  To provide sufficient oxygen to maximize
oxidation over the EPA transient heavy-duty cycle, it was necessary to utilize
two air pumps, each having a displacement of 0.3 liter  (19 cu. in.).

     After assembly, debugging, and minimal systems optimization, several
transient emissions evaluations were conducted.  The average test values
with a system in a quasi-optimized configuration were as follows:

                           Composite Value Over the EPA  Transient  Cycle
Work
kw-hr
(hp-hr)
7.8
(10.4)
Emissions, g/kW-hr (g/hp-hr)
HC
0.52
(0.39)
CO
7.5
(5.6)
CO2
1169
(782)
NOX
3.4
(2.5)
SFC,
kg/kW-hr
(Ib/hp-hr)
0.37
(0.61)
     Project Results
      Project  Goals        —       (1.30)   (15.50)     --   (4.5)


      S" "~:ral  emissions  evaluations  were  then conducted using a transient cycle
 obtained  from MVMA.   The  average results for the  MVMA transient cycle tests
 are  compared  with the previous results as follows:

                    Composite Value  Over the Transient Cycle

Cycle
MVMA
EPA
Work,
kW-hr
9.0
7.8
Emissions, g/kW-hr
HC
0.46
0.52
CO
9.8
7.5
C02
1103
1169
NOX
3.1
3.4
SFC,
kg/kW-hr
0.35
0.37

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The MVMA cycle had a higher composite power output and produced some reduction
of HC and NOX emissions and fuel consumption.

     The stated emissions goals in g/kW-hr  (g/hp-hr) of 1.9  (1.3) for HC,
20.8 (15.5) for CO, and 6.0 (4.5) for NOX were met.  This project phase was
terminated, however, prior to attempts to achieving the goal of the lowest
emissions and fuel consumption practical, within the available contract level
of effort.
                                      VI

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                              TABLE OF CONTENTS

                                                                    Page

FOREWORD                                                             iii

ABSTRACT                                                              iv

SUMMARY                                                                v

LIST OF FIGURES                                                     viii

LIST OF TABLES                                                      viii

I.   INTRODUCTION                                                      1

     A.   Phase V Objective                                            1
     B.   Phase V Scope of Work                                        1

II.  EQUIPMENT, INSTRUMENTATION AND PROCEDURES                         3

     A.   Engine                                                       3
     B.   Dynamometer and Controls                                     3
     C.   Transient Test                                               4
     D.   Fuel                                                         5

III. COMPONENT ACQUISITION AND APPLICATION                            7

     A.   Acquisition of a Fuel  System and Catalysts                  7
     B.   System Assembly and Emissions Testing                       8

REFERENCES                                                             17

APPENDICES
                                     vii

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                               LIST OF FIGURES

Figure                                                              Page

   1      Exhaust CO vs Percent of Engine Maximum Torque              10
                               LIST OF TABLES

Table                                                               Page

  1       Properties of Gasoline for Emissions Testing                 6

  2       Power Output Comparison 1975 Model Chevrolet  350
          Heavy-Duty Gasoline Engine                                   8

  3       EPA Transient Cycle Test Results - Metric Units              12

  4       EPA Transient Cycle Test Results - English Units             13

  5       MVMA Transient Cycle Test Results - Metric Units             15

  6       MVMA Transient Cycle Test Results - English Units            16
                                    viii

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                              I.  INTRODUCTION
     This report covers the efforts toward obtaining a desired feedback fuel
system and the limited evaluations conducted using a three-way catalyst along
with the subsequently selected throttle-body fuel-injection system.  Previous
emissions control phases of this Heavy-Duty Fuel Economy Program involved
methods other than three-way  catalysts.(If2,3)*

A.   Phase V Objective

     The major objective of this project phase was to evaluate emissions and
fuel consumption benefits using a three-way catalyst and a feedback fuel system
with a heavy-duty gasoline engine.  Five tasks, plus the final report, were
initially involved in this project.

B.   Phase V Scope of Work

     The scope of work for this Phase V  of the project was divided into
several tasks, and underwent a number of major changes during the course
of this project phase.

     1.   Task 1 - Selection of Test Engine

          An available 1975 model Chevrolet  350 heavy-duty  (HD)  engine
 (Engine 1) was examined  at the start of  this project phase.  This  engine,
used in a previous phase of this project, was  found to be in good  condition.

          According  to a representative  in the Chevrolet Engineering  section,
there were no significant changes made  to the  basic 350 HD  engine  since  1975.
In accord with approval  from the  EPA Project Officer,  it was decided  to
utilize this available 1975 model  engine in  this  project phase.

     2.   Task 2 - Component Acquisition

          The  intent of  this project was to  utilize the best  available feed-
back fuel system.  At the  time  this project  was  initiated,  multipoint manifold
 fuel-injection was  seriously being considered  by Bendix  for heavy-duty engine
 applications.  Provisions  were  made for Bendix to provide  such a system.  Be-
 fore the  s/stem  was  provided,  however,  Bendix  essentially  disbanded their
 entire  leavy-duty  fuel-injection operations, and an appropriate fuel-injection
 system was  no  longer obtainable from them.   Obtaining a  suitable multipoint
 fuel-injection system from another supplier was pursued,  but this attempt was
 unsuccessful.

           At that point, this project was put into a hold position until an
 alternate fuel system was selected.  Throttle-body injection appeared to be a
 very desirable candidate,  but a system was not available at that time.  Throttle-
 *Numbers in parentheses are references listed at the end of this report.

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body injection was subsequently used on some 1982 model GM light-duty engines;
one such application being the 350 CID engine used in the Corvette.  This
throttle-body fuel-injection system, with feedback fuel-control, was procured
and adapted to the 350 HD engine.

     Three-way catalysts were obtained from Engelhard Industries for use in
this project.  The exhaust configuration consisted of dual exhaust systems,
each involving a three-way catalyst followed by an oxidation catalyst.
Additional air was injected between the three-way and the oxidation catalysts.

     3.   Task 3 - System Optimization

          A dynamometer test cell capable of operation over the HD transient
cycle was to be utilized for optimization evaluations of the engine with the
throttle-body fuel-injection system.  The ultimate goal of this optimization
was to achieve the lowest emissions and fuel consumption practical, within
the proposed level of effort.  It was initially desired to achieve emission
levels in grams per kilowatt-hour below 1.8 for HC, 20.8 for CO, and 6.0 for
NOX  (in g/bhp-hr below 1.3 for HC, 15.5 for CO, and 4.5 for NOX) in the
transient test.  In addition, it was desired that curb idle HC  and CO emissions
be below 970 ppmC and 0.47 percent, respectively.  This project, however,
was terminated shortly after meeting the stated transient test  emissions goals.
Termination occurred prior to optimization toward achieving the lowest practical
emissions and fuel consumption.

     4.   Other Tasks

          Other tasks included or considered at some point in this project
phase were optimized system testing, durability testing, and vehicle  testing.

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               II.  EQUIPMENT,  INSTRUMENTATION AND PROCEDURES
     This section describes the engine, facilities, instrumentation, procedures
and fuel utilized in this phase of the project.

A.   Engine

     The Chevrolet 350-V8 heavy-duty gasoline engine utilized in this phase
of the project was a 1975 model used in Series 50-60 trucks and Series 60 buses,
except in California.  This engine was originally equipped with a two-barrel
carburetor and the original displacement and bore and stroke were as follows:

                Displacement     5737 cc         350 cu. in.

                Bore & Stroke    102 x 88 mm     4.0 x 3.48 in.

This engine was identified as Engine 1 when utilized in the previous Phase II
of the project.

B.   Dynamometer and Controls

     The overall control scheme for the transient tests consisted of two
independently closed-loop systems.  The speed  was controlled by the dynamo-
meter, and the torque by the engine.

     The dynamometer system consisted  of an Eaton Dynamatic Model E-200, with
proprietary quick-unload circuitry.  This dynamometer had  a motoring capacity
of 150 kW  (200 hp)  and an absorption capacity of  373 kW  (500 hp).  This quick-
unload circuitry was necessary  to  speed up the ordinarily  sluggish  response
of this  type of dynamometer.  Although this dynamometer can absorb  power at
speeds of up to 5000 rpm, the motoring speed was a  maximum of  3500  rpm.

     To  provide transient  command  signals, an  Ithaco CompuDAS  1/10  provided
essentially continuous  analog output.  Speed  control feedback  is provided  by
a D.C. tachometer  which is directly driven by  the  engine.

      The torque  control loop consisted of the  following main  elements:

                            • Analog  command  signal
                            • Servo amplifier
                            • Servomotor  attached to throttle
                            • Driveshaft  torquemeter
                            •  Strain gage conditioner

 The  analog command from the  CompuDAS I/10 is fed to the torque command inputs
 of the servo amplifier.  The signal from the strain gage conditioner goes into
 the  torque feedback input.  An error amplifier decides the direction and
 magnitude of the current to the throttle/servomotor.  Two adjustments are

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available on the servo amplifier.  The span control adjusts the torque command
level appropriately for the engine being tested.  The gain control adjusts the
responsiveness of the system.  It is adjusted to the position at which minor
oscillation begins at a couple of points in the cycle.

C.   Transient Test

     The transient test procedure, utilized in this project phase, is described
in detail in Reference 4.  The elements of the procedure are described as
follows:

          • The engine is mapped for maximum available torque versus speed
            over the range of speeds encountered during the transient test.
            This speed range is  from 400 rpm  (or 200  rpm below idle, whichever
            is higher) to 15 percent above rated speed.  The mapping is accom-
            plished in a single  sweep from low  speed  to high speed.  These
            data are used as determined, without correction to standard
            atmospheric conditions.

           • The required cycle is determined, at one  second intervals, in
            terms  of rpm and torque.

           • Practice runs are made to insure  that  the regression  line
            tolerances are being met.

           • After  an overnight soak,  a  cold-start  transient test  in  run.
            Whereas the procedure calls for only  a single  emissions  sample
            bag to be taken  during  the  test,  in this  project  four bags
            were  taken,  dividing the  1167  second  test into four  subcycles
             (272,  307, 316,  and  272  seconds  for the NYNF,  LA.NF,  LAP,  and
            NYNF).  This breakdown  of the  cycle provides  data to enable
            more  detailed  analyses  of the  emission control system.

           • After a  twenty-minute soak, the  cycle is repeated for a hot-
             start test.

           •  The regression line  data is analyzed to determine if the
             cycles were  run within required tolerance.

           •  The emission data is analyzed and results for the cycle computed.

      The following four gaseous emissions were measured:

                          • Hydrocarbons (HC)
                          • Carbon Monoxide (CO)
                          • Carbon Dioxide (CC>2)
                          • Oxides of Nitrogen  (NOX)

 All emissions were measured from bagged samples.

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     The  test cell has two environmental control systems.  The first is a
wall-mounted air conditioner which insures that the test cell is the proper
temperature for an overnight cold soak.  A second system provides temperature
and humidity conditioned air to the test cell.  Filtered air from outside the
building is passed through a chilled water spray chamber to establish the
proper absolute humidity level.  The air then passes through a demister
followed by an electrically heated reheat section to establish a 25°C  (77°F)
temperature.  Temperature and dewpoint are monitored as closely as practical
to the engine inlet.  Humidity control design requirements are 10.7±2.1 grams
of water per kilogram  (75±15 grains of water per pound) of dry air.  Generally,
the actual control of humidity is significantly better than these limits.

     The CVS system used is essentially a scaled-up version of the system
used for emissions testing of light-duty vehicles.  Nominal CVS flow rate
utilized was 40 m3/min  (1400 CFM).  This CVS flow is that necessary to pre-
vent water condensation in the bags for the high speed and power Los Angeles
Freeway  (LAF) driving  segment, without over diluting the exhaust during the
two New York Non-Freeway  (NYNF) segments of the cycle.  The remaining  Los
Angeles Non-Freeway  (LANF) segment involves intermediate speed and power.

D.   Fuel

     A single batch of EM-338 unleaded exhaust emissions  fuel was  used for
all evaluations conducted  in this project.  The properties of this  fuel  are
given in Table  1.

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        TABLE 1.   PROPERTIES OP GASOLINE FOR EMISSIONS TESTING

                         Code Number:  EM-338
                 Produce Name:  Amoco Indolene H01112R
              (4)
Required Items

  Octane, Research

  Sensitivity

  Lead (organic), g/gal

  Distillation:
     IBP, °F
     10% point,  °F
     50% point,  °F
     90% point,  °F
     EP, °F

  Sulfur, wt. %

  Phosphorus, g/gal

  RVP, psi

  Hydrocarbon composition:
     Olefins, %
     Aromatics,  %
     Saturates,  %

Other Items

  Gravity, API,  @ 60°F
  Gravity, Specific,  @  60°F

  Carbon, wt. %
  Hydroaen,  wt.  %
ASTM Test
 Method

  D2699
  Value
  D86
  D86
  D86
  D86
  D86

  D1266
  D323
  D1319
  D1319
  D1319
   D287
   D3178
   D3178
     97.7

      8.2

    <0.002
        85
       135
       230
       315
       397

      0.01

     0.000

       8.7
      23.7
       2.1
      74.2£
      59.5
     0.741

85.61 ± 0.27
13.84 ± 0.07
  Remainder

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                 III.   COMPONENT ACQUISITION AND APPLICATION


     This section describes the efforts expended in the acquisition and appli-
cation of three-way catalytic converters and a feedback fuel system.  Also
included are the limited emissions test results obtained with these control
systems installed on a Chevrolet 350 HD engine.

A.   Acquisition of a Fuel System and Catalysts

     At the time the proposal was written, Bendix was active in the development
of fuel injection systems for heavy-duty gasoline engines and planned to pro-
vide a system for use in this project.  However, by the time the contract
for this project was subsequently signed, the heavy-duty gasoline fuel injection
section at Bendix had essentially been disbanded.  They no longer had any funds
that could be used to provide a system, but they offered to assemble a system
at cost.

     After a period of time, approval was obtained to issue a purchase order
to Bendix for a fuel injection system.  By that time, however, Bendix no
longer had any qualified personnel available that could be assigned to this
procurement.  Bosch was then contacted to see  if they could provide a fuel
injection system for use in this project.  Indications were that they had
minimal  interest in providing  such a  system.

     With the lack of interest in heavy-duty gasoline fuel injection by the
potential manufacturers, it became apparent that a suitable system would  not
become available for use in this project.  Information was then obtained  on
some other types of fuel systems  for  use  in this project; one  such system
being  the Electrosonic  Type 5  Engine  Control System from Autotronic Controls
Corporation, another being the throttle-body fuel-injection.

      Subsequently,  a throttle-body  fuel-injection  system with  feedback  fuel-
control  was  used on  some models  of  GM light-duty engines; one  such application
being  the  350 CID  engine  used in the  Corvette.  The  decision was  reached  to
utilize  that system in this  project.   A complete throttle-body fuel-injection
system was  procured and adapted to  the Chevrolet 350 CID heavy-duty engine.

      Three-way  and oxidation catalysts were  obtained from Engelhard Industries.
The  monoLicaic  catalyst substrates  were nominally  15 centimeters  (six inches)
 long,  With  nominally 47 cells per square centimeter (300 cells per square
 inch).  These  units were identified by Engelhard as Exhaust Gas Purifier PTX
 616  Mod 3,  Cat. No.  112834 101 and  112833 101, E.I. Ser. No.  8260001, 8260004,
 8260005, and 8260006.   Two additional 112384 units  (Serial No. 8260002 and
 8260003) were provided as spares.  Both the three-way and the oxidation
 catalysts utilized noble metals.

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B.   System Assembly and Emissions Testing

     The system consisted of a 1975 Chevrolet 350 CID heavy-duty basic engine,
a throttle-body fuel-injection (TBI) system with feedback fuel control, and
three-way and oxidation catalysts obtained from Engelhard.  All components of
the TBI system used in this project were the standard components used on the
1982 Corvette 350 engine.  A good general description of the TBI system has
been provided by GM in SAE Paper 800164.  No exhaust gas recirculation system
was used.  For these evaluations, dual exhaust systems were utilized.  Due to
installation interferences, and after it was determined that good mixture
balance existed between the two exhaust banks on the engine, the exhausts
were not combined and the single oxygen sensor was located in only one bank
of the exhaust.

     Each bank of the exhaust system consisted of an exhaust manifold with air
injection, about three  feet of exhaust tubing, a three-way catalytic converter
 (Engelhard 112834), a four inch section of exhaust tubing with  air injection,
and an oxidation catalytic converter  (Engelhard 112833).  The exhausts  from
the two banks were combined after the oxidation catalytic  converters.   In  one
of the exhaust banks, an  oxygen sensor was installed in the pipe between  the
exhaust manifold and the  three-way catalytic converter.

     Following assembly and  a  significant amount of debugging,  the throttle-body
Electronic Fuel  Injection system was  fully  functional,  and  engine operation
was very  good with  this system.  Maximum power output with  this system and with
the stock carburetor  system are given in Table 2.  These  data were obtained
prior  to  installation of the emissions  controls.  At  an engine  speed of 3800
 rpm, the  power output was essentially the same with  the EFI system as it  was
with the  engine  in its  standard  configuration.   At  lower engine speeds, maxi-
mum power output was  higher with the  EFI system.


            TABLE 2.  POWER OUTPUT COMPARISON 1975 MODEL CHEVROLET
                        350 HEAVY-DUTY GASOLINE ENGINE

                                   Maximum Power Output
                     Engine
                   Speed, rpm

                      1600

                      2000

                      2400
                      2800

                      3200

                      3800
Std.
kW
55
70
86
98
107
116
Conf.
BHp
74
94
115
132
144
155
EFI Sys.
kW
61
77
92
106
115
116
BHp
82
103
124
142
154
156

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     The relationship between carbon monoxide emissions and engine power output
with the EFI system is shown in Figure 1.  Based on these data, it appears that
the fuel-to-air ratio is controlled from the output of the oxygen sensor  (i.e.,
closed loop operation) up to approximately 60 percent of maximum torque.
Between 60 and 90 percent of maximum torque, the CO emissions increased to a
value of two to three percent.  When the Throttle Position Switch (TPS) was
left operable, the CO emissions increased to between six and eight percent
at maximum torque.  With the TPS disconnected  (i.e., no WOT signal to the
fuel control), the CO emissions decreased to approximately two percent at
maximum attainable torque.  Maximum attainable torque decreased by a couple
percent with the TPS disconnected.

     An effort was then made to determine the parameters associated with the
system going off control by the oxygen sensor  (i.e., open loop operation).  It
appears that the primary parameter is the intake manifold pressure as sensed
by the Manifold Air Pressure Sensor  (MAP).  In addition to controlling when
the system goes into open loop operation, however, the intake manifold
pressure also is used to establish the basic fuel flow.  Therefore, controlling
the MAP signal to maintain closed loop operation is not applicable, since it
limits the torque attainable to 60 percent of maximum.

     Additional effort involved the interface between the programmable  read
only memory  (PROM or engine calibration  unit) and the electronic  control
module  (ECM).  It was determined that control modifications apparently  have
to come from within the PROM or the ECM, rather than at the interface between
them.  At this point is was decided to provide sufficient air  injection and
run some initial emissions evaluations prior to applying additional efforts
toward modification of the fuel control  parameters.

     To provide sufficient air to maximize  oxidation over the  transient cycle,
it was necessary to install a second  air pump.  Each pump had  a  displacement
of 0.3 liters  (19 cu. in.) and a maximum rated output  flow of  0.85 cubic
meters per minute  (30 cfm).   The resulting  supplemental  air  system operated
as follows:   The output of one air pump  was injected into both exhaust  mani-
folds during cold engine  operation;  the  output of the  other  air  pump  was
supplied between  the  three-way and the oxidation  catalytic converters  on
one exhaust  bank.  After  the  engine  was  "warmed-up," the output  of the  one
air pump was switched from the exhaust manifolds  to between  the  three-way
and the oxidation catalytic converters on the  exhaust  bank opposite to that
supplied  b;-  the other air pump.  After  "warm-up," the  air was  provided between
the three-way and oxidation catalytic converters  during all  engine  operation,
including  cut-throttle  operation.  During the  limited  operation  with  this
system, no  backfires  were apparent  in the exhaust.

      The  air injection was partially optimized during several hot-start tests
 and subsequently during a couple of cold-start tests.   During these tests, the
 exhaust oxygen and carbon monoxide (CO)  levels were continuously observed.
 Maximum throttle was restricted to the point at which the air supplied was
 sufficient to achieve post-catalyst CO levels "at WOT" of essentially

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   8
m
§
H
                      • - 1200 rpm
                      • — 2000 rpm
                      A — 2800 rpm
                  20
40          60
 %  of Torque
                                                            Without WOT
                                                            Signal from
                                                            the TPS
80
100
         Figure 1.   Exhaust CO vs percent of engine maximum torque
                                 10

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negligible concentrations.  This resulted in a reduction in maximum torque of
about two percent compared to EFI data in Table 2.  Engine out CO levels were
not measured during these evaluations, but from previous evaluations, the
engine out CO levels are known to exceed several percent.

     Difficulties encountered during these and subsequent emissions evaluations
included malfunction of the idle reset system  (engine did not return to the
standard idle operation) and air leakage into the exhaust manifold after the
air supply switched from the exhaust manifold to the locations between the
three-way and oxidation catalysts.  The malfunction in the idle reset system
was uncovered and repaired prior to the last two cold-start emissions tests.
The leaky air switching valve  (the leak appeared to be intermittent and
therefore, the extent of leakage at any specific time is not known) was
discovered after completion of the initial emissions evaluations.

     The results of the cold-start emissions evaluations, subsequent to
installation of the second air pump, are included in Appendix A, and are
summarized in Tables 3 and 4.  In spite of the idle reset malfunction, and
the apparent inconsistent leakage of the air switching valve, the results
have reasonable repeatability.  In some of the cold-start tests, minor
failure of one or two of the statistical requirements occurred; these pri-
marily resulted from the idle reset malfunction.  It also appears that the
repair of the idle reset resulted in some reduction in fuel consumption
 (i.e., BSFC in Tests 10 and 11).

     Of interest is the percent contribution of the initial emissions sample
bag from each cycle  (hot-start and cold-start) to the composite HC and CO
emissions values.  Such results from Test 9, an apparently representative
test, are as follows:

                                        Contribution to  Total
               Sample       Cycle        Composite Value,  %
                Bag        Segment       HC    CO   C02    NOX

                 1          NYNF         59    62    10    12

               1 &  2      NYNF  &  LANF     87    76
 Based 01.  t:;ese results for Test 9,  the initial emissions sample bags for the
 cold- and hot-start cycles contributed about sixty percent of the total com-
 posite HC and CO emissions.   The fourth emissions sample bags (Bags 1 and 4
 involve the same NYNF operating cycle) contributed approximately five percent
 of the total composite HC and fifteen percent of the total composite CO.
 Therefore, the initial starts, until the catalytic emissions control systems
 reached maximum efficiency,  accounted for approximately fifty-five percent
 of the total composite HC and forty-five percent of the total composite CO.
 Other major contributors to HC and CO emissions, appear to be the rapid
 acceleration and deceleration movements of the engine throttle; this is based
 on continuous visual observation of the HC and CO emission levels during the
 cycle.
                                     11

-------
         TABLE 3.  EPA TRANSIENT CYCLE TEST RESULTS
                        Metric Units
                          Composite*

Test
5
6
7
9
10
11
Avg


Test
5
6
7
9
10
11


Test
5
6
7
9
j.0
11
Work,
kW-hr
7.81
7.63
7.63
7.62
8.02
8.02
7.8

Work,
kW-hr
7.99
7.84
7.78
7.73
8.23
8.12

Work,
kW-hr
7.78
7.59
7.60
7.60
7.99
8.00

HC
0.55
0.68
0.49
0.54
0.33
0.53
0.52


HC
1.97
2.18
1.66
1.49
0.60
1.91


HC
0.31
0.43
0.30
0.38
0.28
0.30
Emissions,
CO
6.80
8.12
6.19
7.15
6.81
10.19
7.5
Cold
Emissions,
CO
20.87
22.43
24.52
21.02
11.15
23.49
Hot
Emissions,
CO
4.46
5.74
3.14
4.84
6.09
7.97
g/kW-hr
CO?
1172
1206
1202
1177
1113
1142
1169
Cycle
g/kW-hr
C02
1220
1234
1247
1219
1178
1210
Cycle
g/kW-hr
C02
1164
1201
1195
1170
1102
1131

NOX
3.01
3.03
3.95
3.61
3.29
3.31
3.37


NOX
2.71
2.84
3.47
3.16
3.30
3.27


NOX
3.06
3.06
4.03
3.69
3.29
3.32
SFC,
kg/kW-hr
0.373
0.385
0.383
0.375
0.355
0.366
0.373

SFC,
kg/kW-hr
0.397
0.402
0.407
0.396
0.377
0.395

SFC,
kg/kW-hr
0.369
0.382
0.379
0.371
0.351
0.361

Comments
a,b
a,b
a,b
a,b
a,c
a,c



Comments
a,b
a,b
a,b
a,b
a,c
a,c


Comments
a,b
a,b
a,b
a,b
a,c
a,c
*Composite = l/7*Cold + 6/7XRot
 Intermittent leakage of the air switching valve
 Malfunction of the idle reset system
cldle reset system was repaired and was functioning properly
                             12

-------
         TABLE 4.   EPA TRANSIENT CYCLE TEST RESULTS
                        English Units


                          Composite*

Test
5
6
7
9
10
11
Avg.


Test
5
6
7
9
10
11


Test
5
6
7
9
I.)
11
Work,
hp-hr
10.47
10.23
10.22
10.21
10.76
10.74
10.4

Work,
hp-hr
10.71
10.51
10.43
10.36
11.04
10.89

Work,
hp-hr
10.43
10.18
10.19
10.19
10.71
10.72
Emissions,
HC
0.41
0.51
0.37
0.40
0.24
0.39
0.39

CO
5.08
6.06
4.62
5.33
5.08
7.59
5.6
Cold
g/hp-hr
CO 2
874
900
897
877
830
851
872
Cycle

NOX
2.24
2.26
2.95
2.69
2.46
2.47
2.51

Emissions, g/hp-hr
HC
1.47
1.63
1.24
1.11
0.45
1.42


HC
0.23
0.32
0.23
0.28
0.21
0.22
CO
15.56
16.73
18.28
15.68
8.31
17.51
Hot
Emissions
CO
3.33
4.28
2.34
3.61
4.54
5.94
C02
910
921
930
909
878
902
Cycle
, g/hp-hr
C02
868
896
891
872
822
843
NOX
2.02
2.12
2.59
2.36
2.46
2.44


NOX
2.28
2.28
3.01
2.75
2.46
2.47
BSFC,
Ib/hp-hr
0.614
0.633
0.629
0.617
0.583
0.601
0.613

BSFC,
Ib/hp-hr
0.653
0.662
0.669
0.651
0.620
0.649

BSFC,
Ib/hp-hr
0.607
0.628
0.622
0.611
0.577
0.593

Comments
a,b
a,b
a,b
a,b
a,c
a,c



Comments
a,b
a,b
a,b
a,b
a,c
a,c


Comments
a,b
a,b
a,b
a,b
a,c
a,c
*Composite = l/7>
-------
     The maximum exhaust temperature at the catalytic converters, during
operation over the transient cycle, was 870°C  (1600°F).  This maximum tem-
perature occurred at the entrance to the three-way catalytic converters during
the Los Angeles Freeway  (LAP) portion of the test cycle.  The maximum tempera-
ture is below the maximum short-term safe operating temperature of 1800°F
specified by Engelhard.  No attempt was made to determine maximum temperature
during stabilized operation at maximum power of the engine.

     At the request of the EPA Project Officer, system optimization was dis-
continued and several evaluations were conducted over a transient cycle
developed by the MVMA.  The results of these evaluations are included in
Appendix B and summarized in Tables 5 and 6.  There was no significant
difference between the results of the third test which met all statistical
requirements for speed and load control, and the results of the first two
tests which were slightly outside the statistical limits.

     Average results for these MVMA transient cycle tests are compared with
the previous results as  follows:

                      Composite Value Over the Transient Cycles
                                Emissions, g/XW-hr         SFC
              Cycle   kW-hr

                       9.0    0.45   9.8   1103   3.1      0.35

                       7.8    0.52   7.5   1169   3.4      0.37

The MVMA cycle had a higher composite power output and produced  lower HC  and
NOX emissions and a reduction in BSFC.

     With the exception  of the very limited optimization of  the  system con-
ducted during the application of the system to the engine, optimization
evaluations were not conducted.  Optimization  would be expected  to provide
additional reductions  in emissions, and possibly  fuel  consumption.
                                     14

-------
     TABLE  5.  MVMA  TRANSIENT CYCLE  TEST RESULTS
                     Metric Units
                           Composite*
Test
21
22
23
Avg.
Test
21
22
23
Test
21
22
23
Work,
kW-hr
9.02
8.91
8.96
8.96

Work,
kW-hr
9.15
9.03
9.15

Work,
kW-hr
9.00
8.89
8.93
Emission , g/kW-hr
HC
0.46
0.43
0.46
0.45


HC
1.66
1.33
1.39


HC
0.26
0.28
0.31
CO
9.86
9.93
9.68
9.8
Cold
Emissions,
CO
21.44
10.57
10.94
Hot
Emissions,
CO
7.93
8.32
7.97
C02
1097
1115
1097
1105
Cycle
g/kW-hr
C02
1160
1177
1165
Cycle
gAW-hr
C02
1087
1105
1086
NOX
3.00
3.14
3.09
3.08


NOX
2.94
2.86
2.89


NOX
3.01
3.19
3.12
SFC,
kg/kW-hr
0.351
0.357
0.351
0.353

SFC,
kgAW-hr
0.378
0.382
0.379

SFC,
kgAW-hr
0.347
0.353
0.346
* Composite = l/7xcold + 6/7xHot
                         15

-------
      TABLE 6.  MVMA TRANSIENT CYCLE TEST RESULTS
                      English Units
                          Composite*

Test
21
22
23
Avg.


Test
21
22
23


Test
21
22
23
Work,
hp-hr
12.10
11.95
12.02
12.02

Work,
kW-hr
12.27
12.11
12.28

Work,
hp-hr
12.07
11.92
11.98
Emissions,
HC
0.35
0.32
0.35
0.34

CO
7.35
7.40
7.22
7.3
Cold
Emissions,
'HC
1.24
0.99
1.04


HC
0.20
0.21
0.23
CO
15.99
14.59
14.87
Hot
Emission
CO
5.91
6.20
5.94
g/hp-hr
C02
819
832
818
823
Cycle
gAW-hr
C02
865
877
869
Cycle

NOX
2.23
2.34
2.30
2.29


NOX
2.19
2.13
2.15

, g/hp-hr
C02
811
824
810
NOX
2.24
2.38
2.33
BSFC,
Ib /hp-hr
0.577
0.587
0.577
0.580

SFC,
kgAW-hr
0.621
0.628
0.622

BSFC,
Ib/hp-hr
0.570
0.580
0.570
* Composite = l/7xcold + 6/7xnot
                          16

-------
                              REFERENCES
1.   Ingalls, M.N., and Mason, R.L., "Heavy-Duty Fuel Economy Program -
     Phase I, Specific Analysis of Certain Existing Data," Final Report
     to the Environmental Protection Agency under Contract No. 68-03-2220,
     Report No. EPA 460/3-77-001, January 1977.

2.   Urban, C.M., amd Springer, K.J., "Heavy-Duty Fuel Economy Program
     Phase II - Evaluation of Emission Control Technology Approaches,"
     Final Report to the Environmental Protection Agency under Contract
     No. 68-03-2220, Report No. EPA 460/3-77-010, July 1977.

3.   Urban, C.M., "Heavy-Duty Fuel Economy Program Phase III - Transient
     Cycle Evaluations of the Advanced Emissions Control Technology Engine,"
     Final Report to the Environmental Protection Agency under Contract No.
     68-03-2220, Report No. 460/3-78-005, May 1978.

4.   Code of Federal Regulations, Title 40, Part 86, Subpart N.
                                   17

-------
            APPENDICES

A.  Computer Printouts for the EPA
    Heavy-Duty Engine Transient Cycle Tests

B.  Computer Printouts for the
    MVMA Transient Cycle Tests

-------
                        APPENDIX A
         Computer Printouts for the EPA Heavy-Duty
               Engine Transient Cycle Tests
Note:  These data are summarized, along with comments, in
       Tables 3 and 4 of this report.

-------
                                           TABLE
                                                        ENGINE EMISSION RESULTS
                                                              C-TRANS.
                                                                                                         PROJECT NO. 05-4311-005
ENGINE  NO.
ENGINE  MODEL   75 CHEV
ENGINE  5.7 1(350. CID) V-8
CVS NO.   9

BAROMETER 744.22 MM HG(29.30 IN H«O
DRY BULB TEMP. 17.8 DEG CC64.0 DEC M

BAG RESULTS
   BAG NUMBER
   DESCRIPTION
   BLOWER OIF P MM. H20(IN. H20)
   BLOWER INLET P MM.  H20ON.  H20)
   BLOWER INLET TEMP.  DEG.  C(DEG.  F)
   BLOWER REVOLUTIONS
   TIME SECONDS
   TOTAL FLOW STD. CU. METRES(SCF)
   HC  SAMPLE
   HC  BCKGRD
   CO  SAMPLE
   CO  BCKGRD
   C02 SAMPLE
   C02 BCKGRD
   NOX SAMPLE
   NOX BCKGRD
               METER/RANGE/PPM
               METER/RANGE/PPM
               METER/RANGE/PPM
               METER/RANGE/PPM
               METER/RANGE/PCT
               METER/RANGE/PCT
               METER/RANGE/PPM
               METER/RANGE/PPM
 M  DILUTION FACTOR
    HC  CONCENTRATION PPM
    CO  CONCENTRATION PPM
    C02 CONCENTRATION PCT
    NOX CONCENTRATION PPM

    HC  MASS GRAMS
    CO  MASS GRAMS
    C02 MASS GRAMS
    NOX MASS GRAMS
    FUEL KG (LB)
    KW HR (HP HR)

    BSHC G/KW HR (G/HP HR)
    BSCO G/KW HR (G/HP HR)
    BSC02 G/KW HR (G/HP HR)
    BSNOX G/KW HR (G/HP HR)
    BSFC KG/KW HR (LB/HP HR)

TOTAL TEST RESULTS 4 BAGS

   TOTAL KW HR (HP HR)
    BSHC   G/KW HR (G/HP HR)
    BSCO   G/KW HR (G/HP HR)
    BSC02  G/KW HR (G/HP HR)
    BSNOX  G/KW HR (G/HP HR)
 7.99 (  10.71)
 1.97 (   1.47)
20.87 (  15.56)
1220. (   910.)
 2.71 (   2.02)
                                                      TEST NO.5      RUN1
                                                      DATE  1/10/83
                                                      TIME 12:45
                                                      DYNO NO.  2

                                                      RELATIVE HUMIDITY ,
                                                      ABSOLUTE HUMIDITY
                                                               GASOLINE EM-338-F
                                                               BAG CART NO.   1

                                         ,   ENGINE-48.  PCT ,   CVS-25. PCT
                                          6.2 GM/KG(  43.4 GRAINS/LB)      NOX HUMIDITY C.F.
.8708
1
NYNF
660.4 (26.0)
444.5 (17.5)
43.3 (110.0)
7168.
272.1
189.4 ( 6691.)
14. O/ 3/ 140.
1.4/ 3/ 14.
24. 9/ 3/ 577.
.4/ 3/ 9.
89.5/12/ .40
fl.9/12/ .04
7.9/ 2/ 8.
.8/ 2/ 1.
28.48
126.
559.
.36
7.1
13.82
123.37
1251.7
2.25
.470 1.04)
.67 .90)
20.53 15.31)
183.27 136.67)
1859.46 1386.60)
3.34 2.49)
.698 1.147)
2
LANF
685.8 (27.0)
457.2 (18.0)
44.4 (112.0)
8088.
307.1
212.7 ( 7512.)
24. 3/ 2/ 24.
14. I/ 2/ 14.
67.2/.12/ 151.
3.9/12/ 7.
70.3/11/ .62
7.5/11/ .04
16. 3/ 2/ 16.
1.0/ 2/ 1.
21.16
11.
141.
.57
15.3
1.33
35.01
2232.3
5.44
.722 ( 1.59)
1.52 ( 2.04)
.88 ( .65)
23.06 ( 17.19)
1470.22 (1096.34)
3.58 ( 2.67)
.476 ( .782)
3
LAF
711.2 (28.0)
469.9 (18.5)
46.1 (115.0)
8319.
316.1
217.3 ( 7674.)
15. 6/ 2/ 16.
13.9/ 2/ 14.
27.5/13/ 25.
5.4/13/ 5.
75. 9/ 3/ 1.38
3.8/ 3/ .06
34. 8/ 21 35.
I.I/ 2/ 1.
9.65
3.
20.
1.33
33.8
.39
5.06
5302.9
12.24
1.675 ( 3.69)
5.16 ( 6.92)
.08 ( .06)
.98 ( .73)
1027.54 ( 766.23)
2.37 ( 1.77)
.324 ( .533)
4
NYNF
660.4 (26.0)
444.5 (17.5)
43.3 (110.0)
7160.
272.0
189.2 ( 6684.)
14. 8/ 2/ 15.
13.2/ 2/ 13.
19.9/13/ 18.
3.5/13/ 3.
77.1/12/ .33
15.4/12/ .05
6.3/ 2/ 6.
,9/ 2/ 1.
40.33
2.
15.
.28
5.4
.21
3.26
961.0
1.71
.305 (
.64 (
.33 (
5.13 ( 3
1511.63 ( 1127
2.69 ( 2
.479 (

























.67)
.85)
.25)
.83)
.22)
.00)
788)
                                                     Note:   Intermittant leakage  of the air  switching valve and
                                                             malfunction of the idle reset system
   BSFC  KG/KW HR (LB/HP  HR)    .397  (   .653)

-------
                                           TABLE
                         ENGINE  EMISSION  RESULTS
                              H-TRANS.
                                                                                                          PROJECT  NO.  05-4311-005
ENGINE   NO.
ENGINE   MODEL    75 CHEV
ENGINE   5.7  L(350. CID) V-8
CVS  NO.    9

BAROMETER  743.71 MM HGC29.28  IN HG)
DRY  BULB TEMP. 20.0 DEG CC68.0 DEG F)

BAG  RESULTS
   BAG NUMBER
   DESCRIPTION
   BLOWER  DIP P MM. H20(IN. H20)
   BLOWER  INLET P MM. H20CIN. H20)
   BLOWER  INLET TEMP. DEG. C(DEG. F)
   BLOWER  REVOLUTIONS
   TIME  SECONDS
   TOTAL FLOW STD. CU. METRES (SCF)

   HC  SAMPLE METER/RANGE/PPM
   HC  BCKGRD METER/RANGE/PPM
   CO  SAMPLE METER/RANGE/PPM
   CO  BCKGRD METER/RANGE/PPM
   C02 SAMPLE METER/RANGE/PCT
   C02 BCKGRD METER/RANGE/PCT
   NOX SAMPLE METER/RANGE/PPM
P  NOX BCKGRD METER/RANGE/PPM
I
w  DILUTION FACTOR
   HC  CONCENTRATION PPM
   CO  CONCENTRATION PPM
   C02 CONCENTRATION PCT
   NOX CONCENTRATION PPM

   HC  MASS GRAMS
   CO  MASS GRAMS
   CO 2 MASS GRAMS
   NOX MASS GRAMS
   FUEL KG (LB)
   KW HR (HP HR)

   BSHC G/KW HR (G/HP HR )
   BSCO G/KW HR (G/HP HR)
   BSCO2 G/KW HR (G/HP HR)
   BSNOX G/KW HR (G/HP HR)
   BSFC KG/KW HR (LB/HP HR)
TOTAL TEST RESULTS 4 BAGS

   TOTAL KW HR (HP HR)
    BSHC   G/KW HR (G/HP HR)
    BSCO   G/KW HR (G/HP HR )
    BSC02  G/KW HR (G/HP HR )
    BSNOX  G/KW HR (G/HP HR)
                               7.78 ( 10.43)
  .31  (
 4.46  (
1164.  (
 3.06  (
                                        .23)
                                       3.33)
                                       868.)
                                       2.28)
                       TEST NO.5
                       DATE  1/10/83
                       TIME 13:25
                       DYNO NO.   2
                                                                    RUN1
                                                                                              GASOLINE  EM-338-F
                                                                                              BAG CART  NO.   1
                       RELATIVE HUMIDITY ,   ENGINE-44. PCT  ,  CVS-27. PCT
                       ABSOLUTE HUMIDITY  6.5  GM/KG( 45.8 GRAINS/LB)      NOX HUMIDITY C.F,
                                                                                                                            .8794
                             1
                           NYNF
                      660.4 (26.0)
                      444.5 (17.5)
                       43.3 (110.0)
                          7161.
                         271.9
                      189.1 ( 6680.)
                                                                                2
                                                                              LANF
                                                                         685.8 (27.0)
                                                                         457.2 (18.0)
                                                                          44.4 (112.0)
                                                                             8083.
                                                                            307.0
                                                                         212.4 (  7502.)
       3
      LAF
711.2 (28.0)
469.9 (18.5)
 46.1 (115.0)
    8318.
   316.1
217.1 (  7667.)
       4
     NYNF
660.4 (26.0)
444.5 (17.5)
 43.3 (110.0)
    7161.
   272.1
189.1 (  6680.)
22
13
50
1
73
12
9

















.9/ 21
.7/ 21
.7/12/
.3/12/
.2/12/
.3/12/
.6/ 21
.4/ 2/
41.75
10.
104.
.27
9.2
1.04
22.84
925.9
2.93
.304
.57
1.83
40.19
1628.81
5.15
.535
23.
14.
108.
2.
.31
.04
10.
0.









( .67)
( .76)
( 1.36)
( 29.97)
(1214.60)
( 3.84)
( .880)
20.9/ 2/
14. 3/ 2/
18.2/13/
2.3/13/
63. 8/1 1/
7. 3/1 1/
20. O/ 2/
,5/ 2/
24.72
7.
14.
.50
19.5
.88
3.53
1931.1
6.97
.611
1.46
.60
2.42
1324.06
4.78
.419
21.
14.
17.
2.
.54
.04
20.
1.









( 1
( 1
(
( 1
( 987
( 3
I •

















.35)
.96)
.45)
.80)
.35)
.57)
689)
14. 2/ 21
12. 6/ 2/
15.5/13/
1.7/13/
74. 5/ 3/
3.1/ 3/
33.4/ 21
.4/ 2/
9.86
3.
12.
1.31
33.0
.36
3.08
5222.2
12.07
1.648
5.17
.07
.60
1010.43
2.33
.319
14.
13.
14.
2.
1.36
.05
33.
0.









( 3.63)
( 6.93)
( .05)
( .45)
( 753.48)
( 1.74)
( .524)
12. I/ 2/
11. 5/ 2/
27.8/13/
1.5/13/
76.4/12/
13.1/12/
6.0/ 2/
.3/ 2/
40.74
1.
24.
.28
5.7
.10
5.24
975.4
1.82
.310
.58
.16
8.99
1671.95
3.11
.532
12.
12.
25.
1.
.33
.04
6.
0.









(
<
(
( 6
(1246
( 2
(

















.68)
.78)
.12)
.70)
.77)
.32)
874)
                        Note:   Intermittant leakage  of the air  switching valve and
                                malfunction of the  idle reset system
   BSFC  KG/KW HR (LB/HP HR)   .369 (   .607)

-------
                                            TRUE
                                                       ENGINE EMISSION RESULTS
                                                             C-TRANS.
                                                                                                           PROJECT  NO.  05-4311-005
  ENGINE  NO.
  ENGINE  MODEL   75  CHEV
  ENGINE  5.7  L(350.  CIO)  V-8
  CVS NO.    9

  BAROMETER 747.52 MM HG(29.43  IN  HtM
  DRY BULB TEMP.  17.8 OEG  C(64.0 DEG F)

  BAG RESULTS
     BAG NUMBER
     DESCRIPTION
     BLOWER OIF P  MM.  H20(IN. H20)
     BLOWER INLET  P MM. H20(IN. H20)
     BLOWER INLET  TEMP. DEG. C(DEG. F)
     BLOWER REVOLUTIONS
     TIME  SECONDS
     TOTAL  FLOW STD. CU. METRES(SCF)
    HC  SAMPLE METER/RANGE/PPM
    HC  BCKGRD METER/RANGE/PPM
    CO  SAMPLE METER/RANGE/PPM
    CO  BCKGRD METER/RANGE/PPM
    C02 SAMPLE METER/RANGE/PCT
    CO2 BCKGRD METER/RANGE/PCT
    NOX SAMPLE METER/RANGE/PPM
    NOX BCKGRD METER/RANGE/PPM

    DILUTION FACTOR
    HC  CONCENTRATION PPM
    CO  CONCENTRATION PPM
    CO2 CONCENTRATION PCT
    NOX CONCENTRATION PPM

    HC  MASS GRAMS
    CO  MASS GRAMS
    C02 MASS GRAMS
    NOX MASS GRAMS
    FUEL KG (LB)
    KW HR (HP HR)

    BSHC G/KW HR (G/HP HR)
    BSCO G/KW HR (G/HP HR)
    BSC02 G/KW HR (G/HP HR)
    BSNOX G/KW HR (G/HP HR)
    BSFC KG/KW HR (LB/HP HR)
*>•
TOTAL TEST RESULTS 4 BAGS

   TOTAL KW HR (HP HR)
    BSHC   G/KW HR (G/HP HR)
    BSCO   G/KW HR (G/HP HR)
    BSC02  G/KW HR (G/HP HR)
    BSNOX  G/KW HR (G/HP HR)
                               7.84 (  10.51)
                               2.18 (   1.63)
                              22.43 (  16.73)
                              1234. (   921.)
                               2.84 (   2.12)
                                                     TEST NO.6
                                                     DATE  1/11/83
                                                     TIME 8:35
                                                     DYNO NO.  2
             RUN1
                                      GASOLINE EM-338-F
                                      BAG CART NO.   1
                                                     RELATIVE HUMIDITY ,  ENGINE-55. PCT ,   CVS-40.  PCT
                                                     ABSOLUTE HUMIDITY  7.1 GM/KG( 49.6 GRAINS/LB)       NOX HUMIDITY C.F.   .8935
                                                           1
                                                         NYNF
                                                    660.4 (26.0)
                                                    444.5 (17.5)
                                                     43.3 (110.0)
                                                        7170.
                                                       272.1
                                                    190.4 ( 6724.)
                        2
                      LANF
                 685.8 (27.0)
                 457.2 (18.0)
                  44.4 (112.0)
                     8090.
                    307.1
                 213.7 ( 7549.)
       3
      LAF
711.2 (28.0)
469.9 (18.5)
 46.1 (115.0)
    8324.
   316.1
218.4 (  7715.)
       4
     NYNF
660.4 (26.0)
444.5 (17.5)
 43.3 (110.0)
    7163.
   272.1
190.2 (  6718.)
15
1
27

.I/ 3/
.O/ 3/
.I/ 3/
.1/ 3/
151.
10.
630.

88.3/12/ .
12
6
1
















.6/12/
.6/ 2/
.O/ 2/
28.55
141.
615.
.35
5.6
15.52
136.37
1224.5
1.83
.469
.65
23.85
209.57
1881.72
2.82
.721
*











(
<
(
(
(
(
(
2.
39
04
7.
1.









1

17
156
1403
2
1.














.03)
.87)
.79)
.28)
.20)
.10)
185)
18. 5/ 2/
10. I/ 2/
61.3/12/
2.7/12/
69. 8/1 1/
7.6/11/
13.4/ 2/
.9/ 2/
21.44
9.
127.
.57
12.5
1.09
31.60
2216.7
4.58
.716
1.52
.72
20.81
1459.98
3.02
.471
19.
10.
135.
5.
.61
.05
13.
1.









( 1.58)
( 2.04)
( .54)
( 15.52)
(1088.71)
( 2.25)
( .775)
11. O/ 2/
9.8/ 2/
25. 0/1 3/
5.0/13/
74. 9/ 3/
3.3/ 3/
37. 7/ 2/
.8/ 2/
9.80
2.
18.
1.32
37.0
.28
4.57
5276.2
13.81
1.666
5.09
.05
.90
1037.39
2.71
.328
11.
10.
23.
5.
1.36
.05
38.
1.









( 3.67)
( 6.82)
( .04)
( .67)
( 773.58)
( 2.02)
( .538)
11.5/ 2/
9.9/ 21
21.0/13/
4.5/13/
76.2/12/
14.6/12/
6.9/ 21
.6/ 21
40.96
2.
15.
.28
6.3
.20
3.29
958.8
2.05
.304
.58
.35
5.64
1643.45
3.52
.521
12.
10.
19.
4.
.32
.05
7.
1.









(
<
(
( 4
(1225
( 2
\ m

















.67)
.78)
.26)
.21)
.52)
.62)
857)
Note:   Intermittant  leakage of the  air switching valve and
        malfunction of  the idle reset system
    BSFC  KG/KW HR (LB/HP HR)   .402 (   .662)

-------
                                           TABLE
 ENGINE   NO.
 ENGINE   MODEL   75 CHEV
 ENGINE   5.7  L(350. CIO) V-8
 CVS NO.   9

 BAROMETER 747.78 MM H6(29.44 IN HG)
 DRY BULB TEMP. 20.0 DEG C(68.0 DEG F)

BAG RESULTS
   BAG NUMBER
   DESCRIPTION
   BLOWER DIF P MM. H20(IN. H20)
   BLOWER INLET P MM.  H20CIN. H20)
   BLOWER INLET TEMP.  DEG. CCDEG. F)
   BLOWER REVOLUTIONS
   TIME SECONDS
   TOTAL FLOW STD. CU. METRES(SCF)
   HC
   HC
   CO
   CO
    SAMPLE
    BCKGRD
    SAMPLE
    BCKGRD
C02 SAMPLE
CO2 BCKGRD
NOX SAMPLE
NOX BCKGRD
               METER/RANGE/PPM
               METER/RANGE/PPM
               METER/RANGE/PPM
               METER/RANGE/PPM
               METER/RANGE/PCT
               METER/RANGE/PCT
               METER/RANGE/PPM
               METER/RANGE/PPM
    DILUTION FACTOR
    HC  CONCENTRATION PPM
    CO  CONCENTRATION PPM
    C02 CONCENTRATION PCT
    NOX CONCENTRATION PPM

    HC  MASS GRAMS
    CO  MASS GRAMS
    CO2 MASS GRAMS
    NOX MASS GRAMS
    FUEL KG (LB)
    KW HR (HP HR)

    BSHC G/KW HR (G/HP HR)
    BSCO G/KW HR (G/HP HR)
    BSC02 G/KW HR (G/HP HR)
    BSNOX G/KW HR (G/HP HR)
    BSFC KG/KW HR (LB/HP HR)

TOTAL TEST RESULTS 4 BAGS

   TOTAL KW HR (HP HR)
    BSHC   G/KW HR (G/HP HR)
    BSCO   G/KW HR (G/HP HR)
    BSC02  G/KW HR (G/HP HR)
    BSNOX  G/KW HR (G/HP HR)
7.59 (  10.18)
 .43 (    .32)
        4.28)
                               5.74
                              1201.
                               3.06
                                    896.)
                                    2.28)
                                                    ENGINE EMISSION RESULTS
                                                          H-TRANS.
                                                                                                         PROJECT NO. 05-4311-005
                                                  TEST NO.6
                                                  DATE  1/11/83
                                                  TIME 9:15
                                                  DYNO NO.  2
                                                                     RUN1
                                                                                              GASOLINE EM-338-F
                                                                                              BAG CART NO.   1
                                                  RELATIVE HUMIDITY ,   ENGINE-46.  PCT  ,   CVS-32. PCT
                                                  ABSOLUTE HUMIDITY  6.8 GM/KG(  47.7 GRAINS/LB)      NOX HUMIDITY C.F.
                                                                                                                           .8861

1
NYNF
660.4 (26
444.5 (17

.0)
.5)
43.3 (110.0)


7164.
272.1


190.3 ( 6721.)
29
11
66
1
74
14
9

















.9/ 2/
.3/ 2/
.9/12/
.9/12/
.1/12/
.4/12/
.2/ 2/
.5/ 2/
40.53
19.
145.
.26
8.7
2.07
32.03
922.6
2.81
.309
.56
3.69
57.10
1644.74
5.01
.550
30.
11.
150.
4.
.31
.05
9.
1.









( .68)
( .75)
( 2.75)
( 42.58)
(1226.49)
( 3.74)
( .905)
2
LANF
685.8 (27
457.2 (18

.0)
.0)
44.4 (112.0)
8085.
307.1


213.7 ( 7547.)
17. 6/ 21
11.4/ 21
22.7/13/
3.4/13/
64. 0/1 1/
8.2/11/
18. 2/ 2/
.5/ 21
24.61
7.
17.
.49
17.7
.82
4.32
1930.4
6.42
.612
1.44
.57
2.99
1337.31
4.45
.424
18.
11.
21.
3.
.54
.05
18.
1.









( 1.35)
( 1.94)
( .42)
( 2.23)
( 997.23)
( 3.32)
( .696)

71
3
LAF
1.2 (28.
469.9 (18.
46.1 (115


8319.
316.1

0)
5)
.0)


218.4 ( 7713.)
12
11
16
3
75
3
32

















.4/ 2/
.3/ 2/
.0/13/
.3/13/
.21 3/ 1
.7/ 3/
,9/ 2/
.6/ 2/
9.76
2.
11.
1.32
32.4
.28
2.88
5277.4
11.98
1.665
5.03
.06
.57
1049.98
2.38
.331
12.
11.
15.
3.
.37
.06
33.
1.









( 3.67)
( 6.74)
( .04)
( .43)
( 782.97)
( 1.78)
( .545)

4
NYNF
660.4 (26
444.5 (17

.0)
.5)



43.3 (110.0)


7162.
272.1




190.2 ( 6719.)
12
11
25
4
77
14
6

















.O/ 2/
.7/ 2/
.7/13/
.2/13/
.7/12/
.6/12/
.8/ 2/
.6/ 2/
39.91
1.
19.
.28
6.2
07
4.31
987.4
2.00
.313
.56
.12
7.69
1760.25
3.57
.559
12.
12.
24.
4.
.33
.05
7.
1.












5
1312
( 2
(

















.69)
.75)
.09)
.74)
.62)
.66)
919)
                                                        Note:  Intermittant leakage of the  air switching  valve and
                                                               malfunction of the idle reset  system
   BSFC  KG/KW HR (LB/HP HR)    .382  (   .628)

-------
                                            TABLE        ENGINE EMISSION RESULTS
                                                             C-TRANS.
 ENGINE  NO.
 ENGINE  MODEL   75 CHEV
 ENGINE  5.7 L(350. CID) V-8
 CVS NO.   9

 BAROMETER 736.85 MM HG(29.01 IN Hiij
 DRY BULB TEMP. 17.2 DEG C(63.0 DEG F)

 BAG RESULTS
    BAG NUMBER
    DESCRIPTION
    BLOWER OIF P MM. H20(IN. H20)
    BLOWER INLET P MM.  H20(IN. H20)
    BLOWER INLET TEMP.  DEG. C(DEG. F)
    BLOWER REVOLUTIONS
    TIME SECONDS
    TOTAL FLOW STD. CU. METRES(SCF)
                                                                                                      PROJECT NO. 05-4311-005
                                                  TEST  NO.7
                                                  DATE   1/21/83
                                                  TIME  8:10
                                                  DYNO  NO.   2
                                                      RUN1
                                                                              GASOLINE EM-338-F
                                                                              BAG CART NO.   1
                                                  RELATIVE  HUMIDITY  ,   ENGINE-56. PCT  ,  CVS-27. PCT
                                                  ABSOLUTE  HUMIDITY   7.1  GM/KG( 49.5 GRAINS/LB)      NOX HUMIDITY C.F.
                                                                                                            .8930
                                                        1
                                                      NYNF
                                                 698.5 (27.5)
                                                 406.4 (16.0)
                                                  43.3 (110.0)
                                                     7167.
                                                    272.0
                                                 188.1 ( 6645.)
                                                                 2
                                                               LANF
                                                          711.2 (28.0)
                                                          431.8 (17.0)
                                                           44.4 (112.0)
                                                              8087.
                                                             307.0
                                                          210.9 ( 7450.)
                                         3
                                        LAP
                                  723.9 (28.5)
                                  457.2 (18.0)
                                   46.1 (115.0)
                                      8319.
                                     316.0
                                  215.3 ( 7603.)
       4
     NYNF
698.5 (27.5)
406.4 (16.0)
 43.9 (111.0)
    7160.
   272.0
187.6 ( 6626.)
 >
    SAMPLE
    BCKGRD
    SAMPLE
    BCKGRD
C02 SAMPLE
C02 BCKGRD
NOX SAMPLE
NOX BCKGRD
    HC
    HC
    CO
    CO
METER/RANGE/PPM
METER/RANGE/PPM
METER/RANGE/PPM
METER/RANGE/PPM
METER/RANGE/PCT
METER/RANGE/PCT
METER/RANGE/PPM
METER/RANGE/PPM
    DILUTION FACTOR
    HC  CONCENTRATION PPM
    CO  CONCENTRATION PPM
    C02 CONCENTRATION PCT
    NOX CONCENTRATION PPM

    HC  MASS GRAMS
    CO  MASS GRAMS
    C02 MASS GRAMS
    NOX MASS GRAMS
    FUEL KG (LB)
    KW HR (HP HR)

    BSHC G/KW HR (G/HP HR)
    BSCO G/KW HR (G/HP HR)
    BSC02 G/KW HR (G/HP HR)
    BSNOX G/KW HR (G/HP HR)
    BSFC KG/KW HR (LB/HP HR)

TOTAL TEST RESULTS 4 BAGS

   TOTAL KW HR (HP HR)
    BSHC   G/KW HR (G/HP HR)
    BSCO   G/KW HR (G/HP HR)
    BSC02  G/KW HR (G/HP HR)
    BSNOX  G/KW HR (G/HP HR)
                            7.78 (
                            1.66 (
                           24.52 (
                           1247. (
                            3.47 (
                        10.43)
                         1.24)
                        18.28)
                         930.)
                         2.59)
11
1
29

85
11
6

















.I/ 3/
.O/ 3/
.9/ 3/
.3/ 3/
.3/12/
.9/12/
.3/ 2/
.4/ 2/
29.46
101.
681.
.34
5.9
11.00
149.22
1157.4
1.90
.450
.63
17.50
237.50
1842.16
3.02
.716
111.
10.
699.
7.
.37
.04
6.
0.









( .99)
( .84)
( 13.05)
( 177.11)
(1373.70)
( 2.26)
( 1.177)
21. 9/ 2/
10. 7/ 2/
65.6/12/
2.4/12/
69.9/11/
7.4/11/
16. 8/ 2/
,5/ 2/
21.35
12.
140.
.57
16.3
1.42
34.28
2197.3
5.88
.711
1.49
.96
23.03
1476.26
3.95
.478
22.
11.
147.
4.
.61
.04
17.
1.









( 1
( 2
(
( 17
(1100
( 2
I •

















.57)
.00)
.71)
.17)
.85)
.95)
785)
11.5/ 21
10.6/ 21
24.1/13/
5.1/13/
77. 3/ 3/ \
3.8/ 3/
45. 9/ 21
.9/ 21
9.46
2.
17.
1.36
45.1
.25
4.30
5368.2
16 58
1.695
5.10
.05
.84
1052.38
3.25
.332
12.
11.
22.
5.
1.41
.06
46.
1.









( 3.74)
( 6.84)
( .04)
( .63)
( 784.76)
( 2.42)
( .546)
13
11
18
3
78
15
9
1
















.O/ 2/
.2/ 2/
.3/13/
.5/13/
.6/12/
.6/12/
.3/ 2/
.I/ 2/
39.40
2.
13.
.28
8 2
.23
2.91
978.6
2.64
.310
.56
.40
5.19
1744.43
4.70
.553
13.
11.
17.
3.
.34
.05
9.
1.









(
<
(
( 3
(1300
( 3
* •

















.68)
.75)
.30)
.87)
.82)
.51)
909)
Note:   Intermittant leakage of  the air switching valve  and
        malfunction  of the idle  reset system
    BSFC  KG/KW HR (LB/HP HR)   .407 (   .669)

-------
                                           TABLE
                                                    ENGINE EMISSION RESULTS
                                                         H-TRANS.
                                                                                                          PROJECT NO.  05-4311-005
 ENGINE  NO.
 ENGINE  MODEL   75  CHEV
 ENGINE  5.7 L(350.  CID) V-8
 CVS NO.   9

 BAROMETER 737.11 MM HG(29.02 IN  HG)
 DRY BULB TEMP. 20.6 DEG C<69.0 DEG F)

 BAG RESULTS
    BAG NUMBER
    DESCRIPTION
    BLOWER DIP P MM. H20(IN. H20)
    BLOWER INLET P MM.  H2OON.  H20)
    BLOWER INLET TEMP.  DEG.  C(DEG.  F)
    BLOWER REVOLUTIONS
    TIME SECONDS
    TOTAL FLOW STD.  CU. METRES(SCF)
    HC
    HC
    CO
    CO
    SAMPLE
    BCKGRD
    SAMPLE
    BCKGRD
CO2 SAMPLE
CO2 BCKGRD
NOX SAMPLE
NOX BCKGRD
METER/RANGE/PPM
METER/RANGE/PPM
METER/RANGE/PPM
METER/RANGE/PPM
METER/RANGE/PCT
METER/RANGE/PCT
METER/RANGE/PPM
METER/RANGE/PPM
    DILUTION FACTOR
    HC   CONCENTRATION  PPM
    CO   CONCENTRATION  PPM
    C02 CONCENTRATION  PCT
    NOX CONCENTRATION  PPM

    HC   MASS GRAMS
    CO   MASS GRAMS
    CO2 MASS GRAMS
    NOX MASS GRAMS
    FUEL KG (LB)
    KW  HR (HP HR)

    BSHC G/KW HR  (G/HP HR)
    BSCO G/KW HR  (G/HP HR)
    BSC02 G/KW HR  (G/HP HR)
    BSNOX G/KW HR  (G/HP HR)
    BSFC KG/KW HR  (LB/HP HR)

TOTAL TEST RESULTS 4 BAGS

   TOTAL KW HR (HP HR)
    BSHC   G/KW HR (G/HP HR)
    BSCO   G/KW HR (G/HP HR)
    BSC02  G/KW HR (G/HP HR)
    BSNOX  G/KW HR (G/HP HR)
                            7.60 (
                             .30 (
                            3.14 (
                           1195. (
                            4.03 (
                        10.19)
                          .23)
                         2.34)
                         891.)
                         3.01)
                                                  TEST  NO.7
                                                  DATE   1/21/83
                                                  TIME  8:50
                                                  DYNO  NO.   2
                                                     RUN1
                                                                              GASOLINE EM-338-F
                                                                              BAG CART NO.  1
                                                  RELATIVE HUMIDITY  ,   ENGINE-42. PCT ,  CVS-39. PCT
                                                  ABSOLUTE HUMIDITY  6.5 GM/KG( 45.7 GRAINS/LB)      NOX HUMIDITY C.F.
                                                                                                            .8788


698
406
43


188
20.

58l
3.
72.
12.
13.
•













1
NYNF
.5 (27.
.4 (16.
.3 (110
7163.
272.1


5)
0)
.0)


.1 ( 6643.)
I/ 2/
2/ 2/
2/13/
0/13/
9/12/
6/12/
4/ 2/
If 2/
42.68
9.
52.
.26
12.7
.99
11.38
911.7
4.02
.294
.55
1.82
20.84
1669.74


7.36
.539
20.
11.
56.
3.
.31
.04
13.
1.









( .65)
( .73)
( 1.36)
( 15.54)
(1245.13)
( 5.49)
( .885)


711
431
44


211
17.
10.
14.
3.
63.
7.
24.
1.













2
LANF
.2 (28.
.8 (17.
.4 (112
8087.
307.1


0)
0)
.0)


.0 ( 7453.)
7/ 21
8/ 2/
9/13/
4/13/
7/11/
4/11/
O/ 21
Q/ 21
24.80
7.
10.
.49
23.0
.89
2.53
1911.8
8.17
.605
1.44
.62
1.75
1324.41


5.66
.419
18.
11.
14.
3.
.54
.04
24.
1.









1.33)
1.94)
.46)
1.31)
987.61)
4.22)
( .689)


723
457
46


215
13.
12.
19.
4.
76.
4.
45.
1.













3
LAF
.9 (28.
.2 (18.
.1 (115
8318.
316.1


5)
0)
.0)


.3 ( 7605.)
4/ 2/
5/ 2/
2/13/
2/13/
5/ 3/ 1
O/ 3/
6/ 2/
3/ 2/
9.57
2.
13.
1.34
44.4
.27
3.37
5293.1
16.08
1.671
5.05
.05
.67
1048.43


3.19
.331
13.
13.
17.
4.
.40
.06
46.
1.









( 3.68)
( 6.77)
( .04)
( .50)
( 781.81)
( 2.38)
( .544)


698
406
43


188
13.
12.
36.
3.
77.
14.
8.
1.













4
NYNF
.5 (27.
.4 (16.
.3 (110
7160.
272.1


5)
0)
.0)


.0 ( 6640.)
4/ 2/
4/ 2/
6/13/
5/13/
0/12/
4/12/
6/ 21
2/ 2/
40.23
1.
30.
.28
7.4
.14
6.62
965.1
7.35
.308
.56
.25
11.80
1720.53


4.19
.548
13.
12.
34.
3.
.33
.05
9.
1.









(
<
(
(
(128
(
(
                                                                                                                           .68)
                                                                                                                           .75)

                                                                                                                           .19)
                                                                                                                          8.80)
                                                                                                                          3.00)
                                                                                                                          3.12)
                                                                                                                          .902)
Note:   Intermittant  leakage of the  air switching valve  and
        malfunction of the idle reset system
    BSFC  KG/KW HR (LB/HP  HR)    .379  (   .622)

-------
                                            TABLE       ENGINE EMISSION RESULTS
                                                             C-TRANS.
                                                                                                          PROJECT NO. 05-4311-005
 ENGINE  NO.
 ENGINE  MODEL   75 CHEV
 ENGINE  5.7 L(350. CID) V-8
 CVS NO.   9

 BAROMETER 739.14 MM HG(29.10 IN HG)
 DRY BULB TEMP. 19.4 DEG C(67.0 DEG F)

 BAG RESULTS
    BAG NUMBER
    DESCRIPTION
    BLOWER OIF P MM. H20(IN. H20)
    BLOWER INLET P MM.  H20(IN. H20)
    BLOWER INLET TEMP.  OEG.  C(OEG.  F)
    BLOWER REVOLUTIONS
    TIME SECONDS
    TOTAL FLOW STO. CU. METRES(SCF)
   HC  SAMPLE
   HC  BCKGRD
   CO  SAMPLE
   CO  BCKGRD
   C02 SAMPLE
   C02 BCKGRD
>  NOX SAMPLE
^  NOX BCKGRD
               METER/RANGE/PPM
               METER/RANGE/PPM
               METER/RANGE/PPM
               METER/RANGE/PPM
               METER/RANGE/PCT
               METER/RANGE/PCT
               METER/RANGE/PPM
               METER/RANGE/PPM
    DILUTION FACTOR
    HC  CONCENTRATION PPM
    CO  CONCENTRATION PPM
    C02 CONCENTRATION PCT
    NOX CONCENTRATION PPM

    HC  MASS GRAMS
    CO  MASS GRAMS
    C02 MASS GRAMS
    NOX MASS GRAMS
    FUEL KG (LB)
    KW HR (HP HR)

    BSHC G/KW HR (G/HP HR)
    BSCO G/KW HR (G/HP HR)
    BSC02 G/KW HR (G/HP HR)
    BSNOX G/KW HR (G/HP HR)
    BSFC KG/KW HR (LB/HP HR)

TOTAL TEST RESULTS 4 BAGS

   TOTAL KW HR (HP HR)
    BSHC   G/KW HR (G/HP HR)
    BSCO   G/KW HR (G/HP HR)
    BSC02  G/KW HR (G/HP HR)
    BSNOX  G/KW HR (G/HP HR)
                               7.73 (  10.36)
                               1.49 (   1.11)
                              21.02 (  15.68)
                              1219. (  909.)
                               3.16 (  2.36)
                                                     TEST NO.9
                                                     DATE  1/25/83
                                                     TIME 3:23
                                                     DYNO NO.  2
          RUN1
                                   GASOLINE EM-338-F
                                   BAG CART NO.  1
                                                     RELATIVE HUMIDITY ,   ENGINE-30.  PCT ,   CVS-26.  PCT
                                                     ABSOLUTE HUMIDITY  4.3 GM/KG(  30.3 GRAINS/LB)       NOX  HUMIDITY C.F.   .8262
                                                           1
                                                         NYNF
                                                    685.8 (27.0)
                                                    419.1 (16.5)
                                                     43.3 (110.0)
                                                        7165.
                                                       272.0
                                                    188.5 ( 6656.)
                     2
                   LANF
              698.5 (27.5)
              431.8 (17.0)
               44.4 (112.0)
                  8086.
                 307.0
              211.6 ( 7475.)
       3
      LAF
711.2 (28.0)
444.5 (17.5)
 46.1 (115.0)
    8317.
   316.0
216.2 ( 7637.)
       4
     NYNF
685.8 (27.0)
419.1 (16.5)
 43.9 (11J-.0)
    7159.
   272.0
188.0 ( 6639.)
10
1
25

83
11
7

















.O/ 3/
.I/ 3/
.6/ 3/
.I/ 3/
.9/12/
.0/12/
.8/ 2/
.5/ 2/
30.78
89.
582.
.33
7.3
9.71
127.82
1142.0
2.18
.433
.64
15.10
198.71
1775.45
3.39
.673
100.
11.
594.
2.
.37
.04
8.
1.









( .95)
( .86)
( 11.26)
( 148.18)
(1323.95)
( 2.53)
( 1.107)
20.8/ 2/
11.9/ 2/
95.7/13/
2.3/13/
67. 0/1 1/
6.4/11/
19. 5/ 2/
,5/ 2/
22.81
9.
93.
.54
19.0
1.15
22.98
2091.1
6.36
.672
1.48
.78
15.52
1411.99
4.30
.454
21.
12.
97.
2.
.58
.04
20.
1.









( 1
( 1
(
( 11
(1052
( 3
1 •

















.48)
.99)
.58)
.57)
.92)
.20)
746)
14. 3/ 2/
11.8/ 2/
31.0/13/
3.1/13/
74. 9/ 3/ 1
3.0/ 3/
41. O/ 2/
.9/ 2/
9.79
4.
25.
1.32
40.2
.46
6.31
5239.7
13.74
1.655
5.03
.09
1.25
1040.93
2.73
.329
14.
12.
29.
3.
.36
.05
41.
1.









< 3.65)
( 6.75)
( .07)
( .93)
( 776.23)
( 2.03)
( .541)
13.4/ 2/
11.8/ 2/
29.1/13/
2.3/13/
74.5/12/
12.1/12/
8. I/ 2/
.8/ 2/
42.01
2.
24.
.27
7.3
.20
5.33
946.3
2.17
.301
.57
.36
9.37
1664.71
3.83
.530
13.
12.
27.
2.
.31
.04
8.
1.












6
1241
2
t •

















.66}
.76)
.27)
.99)
.37)
.85)
871)
Note:   Intermittant  leakage of  the  air switching valve  and
        malfunction of the idle  reset system
    BSFC  KG/KW HR (LB/HP HR)    .396  (   .651)

-------
                                           TABLE
ENGINE  NO.
ENGINE  MODEL   75 CHEV
ENGINE  5.7 L(350. CID) V-8
CVS NO.   9

BAROMETER 738.63 MM HG(29.08 IN HG)
DRY BULB TEMP. 22.8 DEG C<73.0 DEG F)

BAG RESULTS
   BAG NUMBER
   DESCRIPTION
   BLOWER DIF P MM. H20(IN. H20)
   BLOWER  INLET P MM. H2CHIN. H20)
   BLOWER  INLET TEMP. DEG. C
-------
                                               LE       ENGINE  EMISSION  RESULTS
                                                             C-TRANS.
                                                                                                      PROJECT NO. 05-4311-005
 ENGINE  NO.
 ENGINE  MODEL   75 CHEV
 ENGINE  5.7 L(350. CID) V-8
 CVS NO.   9

 BAROMETER 742.44 MM HGC29.23 IN HG)
 DRY BULB TEMP. 19.4 DEG C(67.0 OEG F)

 BAG RESULTS
    BAG NUMBER
    DESCRIPTION
    BLOWER DIP P MM. H20(IN. H20)
    BLOWER INLET P MM. H20MN. H20)
    BLOWER INLET TEMP. DEG. C(DEG. F)
    BLOWER REVOLUTIONS
    TIME SECONDS
    TOTAL FLOW STD. CU. METRES(SCF)
    HC
    HC
    CO
    CO
    SAMPLE
    BCKGRD
    SAMPLE
    BCKGRD
C02 SAMPLE
CO2 BCKGRD
NOX SAMPLE
NOX BCKGRD
METER/RANGE/PPM
METER/RANGE/PPM
METER/RANGE/PPM
METER/RANGE/PPM
METER/RANGE/PCT
METER/RANGE/PCT
METER/RANGE/PPM
METER/RANGE/PPM
    DILUTION FACTOR
    HC  CONCENTRATION PPM
    CO  CONCENTRATION PPM
    C02 CONCENTRATION PCT
    NOX CONCENTRATION PPM

    HC  MASS GRAMS
    CO  MASS GRAMS
    CO2 MASS GRAMS
    NOX MASS GRAMS
    FUEL KG (LB)
    KW HR (HP HR)

    BSHC G/KW HR (G/HP HR)
    BSCO G/KW HR (G/HP HR)
    BSC02 G/KW HR (G/HP HR)
    BSNOX G/KW HR (G/HP HR)
    BSFC KG/KW HR (LB/HP HR)

TOTAL TEST RESULTS 4 BAGS

   TOTAL KW HR (HP HR)
    BSHC   G/KW HR (G/HP HR)
    BSCO   G/KW HR (G/HP HR)
    BSC02  G/KW HR (G/HP HR)
    BSNOX  G/KW HR (G/HP HR)
    BSFC  KG/KW HR (LB/HP HR)
                            8.23 ( 11.04)
                  .60 (
                11.15 (
                1178. (
                 3.30 (
                 .377 (
                                     .45)
                                    8,31)
                                    878.)
                                    2.46)
                                    .620)
                                                  TEST NO.10     RUN1
                                                  DATE  1/26/83
                                                  TIME 12:57
                                                  DYNO NO.   2

                                                  RELATIVE  HUMIDITY ,
                                                  ABSOLUTE  HUMIDITY
                                                                               GASOLINE EM-338-F
                                                                               BAG CART NO.   1

                                                         ,   ENGJNE-29.  PCT  ,   CVS-27. PCT
                                                          4.1  GM/KG(  28.6 GRAINS/LB)      NOX HUMIDITY C.F.
.8210
1
NYNF
685.8 (27.
419.1 (16.
43.3 (110
7163.
271.9


0)
5)
.0)


189.3 ( 6686.)
39. B/ 2/
9.8/ 2/
40.
10.
72. 8/1 I/ 313.
.8/11/
92.3/12/
11.3/12/
6.5/ 21
.3/ 2/
29.68
30.
305.
.38
6.2
3.31
67.29
1316.8
1.85
.452
.91
3.66
74.35
1454.97
2.04
.499
2.
.42
.04
7.
0.









( 1.00)
( 1.21)
( 2.73)
( 55.45)
(1084.97)
( 1.52)
( .821)


698
431
44


212
17.
9.
62.
2.
67.
6.
21.
*













2
LANF
.5 (27.
.8 (17.
.4 (112
8083.
307.0


5)
0)
.0)


.5 ( 7507.)
I/ 2/
I/ 2/
5/13/
3/13/
6/11/
7/11/
6/ 2/
5/ 2/
22.68
8.
57.
.54
21.1
1.03
14.10
2121.1
7.05
.677
1.56
.66
9.06
1363.43


4.53
.435
17.
9.
60.
2.
.58
.04
22.
1.









( 1.49)
( 2.09)
( .49)
( 6.76)
(1016.71)
( 3.38)
( .715)


711
444
46


217
11.
8.
20.
2.
74.
3.
48.
*













3
LAF
.2 (28.
.5 (17.
.1 (115
8317.
316.0


0)
5)
.0)


.2 ( 7673.)
4/ 2/
7/ 2/
8/T3/
8/13/
7/ 3/ 1
O/ 3/
I/ 2/
9/ 2/
9.83
4.
16.
1.32
47.3
.45
4.06
5248.0
16.13
1.657
5.06
.09
.80
1036.41


3.19
.327
11.
9.
19.
3.
.36
.05
48.
1.









( 3.65)
( 6.79)
( .07)
( .60)
( 772.85)
( 2.38)
( .538)


4
NYNF
685.8 (27.
419.1 (16.
43


189
9.
8.
34.
2.
78.
13.
8.
•













.3 (110
7160.
272.0


0)
5)
.0)









.2 ( 6683.)
9/ 2/
7/ 2/
4/13/
8/13/
7/12/
8/12/
I/ 2/
9/ 2/
39.20
1.
29.
.29
7.2
.16
6.36
1010.9
2.15
.322
.71
.22
8.95
1422.70


3.02
.453
10.
9.
32.
3.
.34
.05
8.
1.









(
(
(
( 6
(1060
( 2
(

















.71)
.95)
.16)
.68)
.91)
.25)
745)
                                                     Note:   Interinittant leakage  of the air  switching  valve

-------
                                            TABLE
                                                    ENGINE EMISSION RESULTS
                                                          H-TRANS.
                                                                                                           PROJECT NO.  05-4311-005
 ENGINE  NO.
 ENGINE  MODEL   75 CHEV
 ENGINE  5.7 L(350. CID) V-8
 CVS NO.   9

 BAROMETER 742.19 MM HG(29.22 IN HG)
 DRY BULB TEMP. 20.0 DEG C(68.0 DEC F)

 BAG RESULTS
    BAG NUMBER
    DESCRIPTION
    BLOWER DIP P MM. H20(IN. H20)
    BLOWER INLET P MM. H20UN. H20)
    BLOWER INLET TEMP. DEG. C(DEG. F)
    BLOWER REVOLUTIONS
    TIME SECONDS
    TOTAL FLOW STD. CU. METRES(SCF)
    HC
    HC
    CO
    CO
    SAMPLE
    BCKGRD
    SAMPLE
    BCKGRD
C02 SAMPLE
CO2 BCKGRD
NOX SAMPLE
NOX BCKGRD
METER/RANGE/PPM
METER/RANGE/PPM
METER/RANGE/PPM
METER/RANGE/PPM
METER/RANGE/PCT
METER/RANGE/PCT
METER/RANGE/PPM
METER/RANGE/PPM
    DILUTION FACTOR
    HC  CONCENTRATION PPM
    CO  CONCENTRATION PPM
    C02 CONCENTRATION PCT
    NOX CONCENTRATION PPM

    HC  MASS GRAMS
    CO  MASS GRAMS
    CO2 MASS GRAMS
    NOX MASS GRAMS
    FUEL KG (LB)
    KW HR (HP HR)

    BSHC G/KW HR 
-------
                                            TABLE
                                                    ENGINE EMISSION RESULTS
                                                          C-TRANS.
                                                                                                           PROJECT  NO.  05-4311-005
 ENGINE  NO.
 ENGINE  MODEL   75 CHEV
 ENGINE  5.7 L(350. CID) V-8
 CVS NO.   9

 BAROMETER 746.25 MM HG(29.38 IN HG)
 DRY BULB TEMP. 20.0 DEG C(68.0 DEG F)

 BAG RESULTS
    BAG NUMBER
    DESCRIPTION
    BLOWER DIP P MM. H20(IN. H20)
    BLOWER INLET P MM. H20
-------
                                            TABLE
                                                    ENGINE EMISSION RESULTS
                                                          H-TRANS.
                                                                                                          PROJECT NO. 05-4311-005
 ENGINE  NO.
 ENGINE  MODEL   75 CHEV
 ENGINE  5.7 L{350. CID) V-8
 CVS NO.   9

 BAROMETER 745.49 MM HG(29.35 IN HG)
 DRY BULB TEMP. 21.7 DEC C{71.0 DEG F)

 BAG RESULTS
    BAG NUMBER
    DESCRIPTION
    BLOWER DIP P MM. H20
-------
                       APPENDIX B
                Computer Printouts for
            the MVMA Transient Cycle Tests
Note:  These data are summarized in Tables 5 and 6 of
       this report.

-------
                                            TABLE
 ENGINE  NO.
 ENGINE  MODEL   75 CHEV
 ENGINE  5.7  L(350. CID) V-8
 CVS NO.    9

 BAROMETER  742.70 MM HGC29.24  IN HG)
 DRY BULB TEMP.  20.0 DEG C(68.0 DEG ?

 BAG RESULTS
    BAG NUMBER
    DESCRIPTION
    BLOWER  DIP P MM. H20(IN. H20)
    BLOWER  INLET P MM. H20UN. H20)
    BLOWER  INLET TEMP. DEG. CCDEG. F)
    BLOWER  REVOLUTIONS
    TIME SECONDS
    TOTAL FLOW STO. CU. METRES(SCF)
    HC
    HC
    CO
    CO
 CO
 KJ
    SAMPLE
    BCKGRD
    SAMPLE
    BCKGRD
C02 SAMPLE
CO2 BCKGRD
NOX SAMPLE
NOX BCKGRD
METER/RANGE/PPM
METER/RANGE/PPM
METER/RANGE/PPM
METER/RANGE/PPM
METER/RANGE/PCT
METER/RANGE/PCT
METER/RANGE/PPM
METER/RANGE/PPM
    DILUTION FACTOR
    HC  CONCENTRATION PPM
    CO  CONCENTRATION PPM
    C02 CONCENTRATION PCT
    NOX CONCENTRATION PPM

    HC  MASS GRAMS
    CO  MASS GRAMS
    C02 MASS GRAMS
    NOX MASS GRAMS
    FUEL KG (LB)
    KW HR (HP HR)

    BSHC G/KW HR (G/HP HR)
    BSCO G/KW HR (G/HP HR)
    BSC02 G/KW HR (G/HP HR)
    BSNOX G/KW HR (G/HP HR)
    BSFC KG/KW HR (LB/HP HR)

TOTAL TEST RESULTS 4 BAGS

   TOTAL KW HR (HP HR)
    BSHC   G/KW HR (G/HP HR)
    BSCO   G/KW HR (G/HP HR)
    BSC02  G/KW HR (G/HP HR)
    BSNOX  G/KW HR (G/HP HR)
    BSFC  KG/KW HR (LB/HP HR)
                            9.15 (
                            1.66 (
                           21.44 (
                           1160. (
                            2.94 (
                            .378 (
                        12.27)
                         1.24)
                        15.99)
                         865.)
                         2.19)
                         .621)
                                                    ENGINE EMISSION RESULTS
                                                          C-TRANS.

                                                  TEST NO.21    RUN1
                                                  DATE  1/ 8/83
                                                  TIME 8:26
                                                  DYNO NO.  2
                                                                                                           PROJECT NO. 05-4311-005
                                                                               GASOLINE EM-338-F
                                                                               BAG CART NO.  1
                                                  RELATIVE HUMIDITY
                                                  ABSOLUTE HUMIDITY
,   ENGINE-52. PCT  ,  CVS-39.  PCT
 7.7  GM/KG(  53.8 GRAINS/LB)      NOX  HUMIDITY  C.F
                                                                                                             .9094
1
NYNF
685.8 (27.
406.4 (16.
43.3 (110
7163.
272.0


0)
0)
.0)


189.6 ( 6697.)
14. O/ 3/ 1
I.I/ 3/
40.
11.
31. 4/ 3/ 736.
.I/ 3/
58. 2/1 1/
7.0/11/
8.7/ 2/
.6/ 2/
23.86
129.
718.
.44
8.1
14.16
158.47
1512.4
2.68
.569
.95
14.91
166.83
1592.17
2.82
.599
2.
.48
.04
9.
1.









( 1.26)
( 1.27)
( 11.11)
( 124.41)
(1 187.28)
( 2.10)
( .986)


711
431
45


212
16.
10.
51.
2.
77.
7.
17.
.













2
LANF
.2 (28.
.8 (17.
.0 (113
8082.
307.0


0)
0)
.0)


.2 ( 7495.)
O/ 2/
9/ 2/
8/1 2/ 1
3/12/
7/11/
2/11/
8/ 2/
7/ 2/
18.52
6.
103.
.67
17.1
.70
25.57
2604.8
6.33
.835
2.06
.34
12.39
1261.82


3.06
.404
16.
11.
10.
4.
.71
.04
18.
1.









( 1.84)
( 2.77)
( .25)
( 9.24)
( 940.94)
( 2.29)
( .665)


723
469
48


214
10.
10.
27.
4.
76.
3.
42.
•













3
LAF
.9 (28.
.9 (18.
.9 (120
8316.
316.0


5)
5)
.0)


.9 ( 7589.)
4/ 2/
4/ 2/
3/13/
6/13/
4/ 3/ 1
3/ 3/
I/ 2/
9/ 2/
9.58
1.
20.
1.35
41.3
.13
5.10
5312.3
15.43
1.677
5.24
.03
.97
1014.65


2.95
.320
10.
10.
25.
4.
.40
.05
42.
1.









( 3.70)
( 7.02)
( .02)
( .73)
( 756.62)
( 2.20)
( .527)


685
406
44


188
11.
10.
39.
5.
87.
14.
8.
1.













4
NYNF
.8 (27.
.4 (16.
.4 (112
7157.
272.0


0)
0)
.0)









.8 ( 6668.)
5/ 2/
2/ 2/
9/13/
4/13/
6/12/
0/12/
4/ 2/
O/ 2/
34.08
2.
32.
.34
7.4
.17
6.97
1182.1
2.44
.376
.90
.19
7.77
1317.01


2.72
.419
12.
10.
37.
5.
.39
.05
8.
1.









(
( 1
(
( 5
( 982
( 2
X *

















.83)
.20)
.14)
.79)
.09)
.03)
689}

-------
                                            TABLE
  ENGINE   NO.
  ENGINE   MODEL    75  CHEV
  ENGINE   5.7  L(350.  CID)  V-8
  CVS  NO.    9

  BAROMETER  742.70 MM HG(29.24  IN HG)
  DRY  BULB TEMP.  21.7 DEG  C(71.0 DEG F)

  BAG  RESULTS
    BAG NUMBER
    DESCRIPTION
    BLOWER  DIP P  MM.  H20(IN. H20)
    BLOWER  INLET  P MM. H20(IN. H20)
    BLOWER  INLET  TEMP. DEG. C(DEG. F)
    BLOWER  REVOLUTIONS
    TIME  SECONDS
    TOTAL FLOW STD.  CU. METRES(SCF)
    HC
    HC
    CO
    CO
 7
 w
    SAMPLE
    BCKGRD
    SAMPLE
    BCKGRD
CO2 SAMPLE
C02 BCKGRD
NOX SAMPLE
NOX BCKGRD
METER/RANGE/PPM
METER/RANGE/PPM
METER/RANGE/PPM
METER/RANGE/PPM
METER/RANGE/PCT
METER/RANGE/PCT
METER/RANGE/PPM
METER/RANGE/PPM
    DILUTION FACTOR
    HC  CONCENTRATION PPM
    CO  CONCENTRATION PPM
    C02 CONCENTRATION PCT
    NOX CONCENTRATION PPM

    HC  MASS GRAMS
    CO  MASS GRAMS
    C02 MASS GRAMS
    NOX MASS GRAMS
    FUEL KG (LB)
    KW HR (HP HR)

    BSHC G/KW HR (G/HP HR)
    BSCO G/KW HR (G/HP HR)
    BSC02 G/KW HR (G/HP HR)
    BSNOX G/KW HR (G/HP HR)
    BSFC K6/KW HR (LB/HP HR)

TOTAL TEST RESULTS 4 BAGS

   TOTAL KW HR (HP HR)
    BSHC   G/KW HR (G/HP HR)
    BSCO   G/KW HR (G/HP HR)
    BSC02  G/KW HR (G/HP HR)
    BSNOX  G/KW HR (G/HP HR)
    BSFC  KG/KW HR (LB/HP HR)
                            9.00 (
                             .26 (
                            7.93
                           1087.
                            3.01
                            .347
                        12.07)
                          .20)
                         5.91)
                         811.)
                         2.24)
                         .570)
                                                    ENGINE EMISSION RESULTS
                                                          H-TRANS.

                                                  TEST NO.21     RUN1
                                                  DATE  I/ 8/83
                                                  TIME 9:06
                                                  DYNO NO.  2
                                                                                                           PROJECT NO. 05-4311-005
                                                                               GASOLINE EM-338-F
                                                                               BAG CART NO.  1
                                                  RELATIVE HUMIDITY ,  ENGINE-46. PCT ,  CVS-33. PCT
                                                  ABSOLUTE HUMIDITY  7.6 GM/KG( 53.2 GRAINS/LB)      NOX HUMIDITY C.F.
                                                                                                             .9072
                                                        1
                                                      NYNF
                                                 685.8 (27.0)
                                                 406.4 (16.0)
                                                  43.9 (111.0)
                                                     7163.
                                                    272.0
                                                 189.3 (  6685.)
                                                                 2
                                                               LANF
                                                          711.2 (28.0)
                                                          431.8 (17.0)
                                                           45.6 (114.0)
                                                              8084.
                                                             307.0
                                                          211.9 ( 7484.)
       3
      LAF
723.9 (28.5)
469.9 (18.5)
 48.9 (120.0)
    8317.
   316.0
214.9 (  7590.)
       4
     NYNF
685.8 (27.0)
406.4 (16.0)
 44.4 (112.0)
    7158.
   272.0
188.8 ( 6669.)
22. 8/ 2/
11.0/ 2/
88.3/12/
2.0/12/
83.4/12/
13.5/12/
11. 5/ 2/
1.0/ 2/
34.58
12.
208.
.32
10.5
1.32
45.91
1106.6
3.46
.373
.88
1.51
52.46
1264.55
3.95
.426
23.
11.
216.
4.
.36
.05
12.
1.









( .82)
( 1.17)
( 1.13)
( 39.12)
( 942.97)
( 2.95)
( .701)
16. 4/ 2/
10. 8/ 2/
55.8/13/
4.6/13/
71.0/11/
7.3/11/
21. I/ 2/
l.O/ 2/
21.22
6.
48.
.58
20.1
.75
11.84
2262.2
7.41
.720
2.00
.37
5.91
1128.57
3.70
.359
16.
11.
53.
4.
.62
.04
21.
1.









( 1
( 2
(
( 4
( 841
( 2
(

















.59)
.69)
.28)
.41)
.58)
.76)
590)
10.
10.
26.
4.
75.
3.
37.
1.
















9/ 2/
5/ 2/
3/13/
6/13/
2/ 3/ 1
2/ 3/
9/ 2/
2/ 2/
9.75
1.
20.
1.33
36.8
.18
4.88
5220.8
13.73
1.648
5.24
.03
.93
997,18
2.62
.315
11.
11.
24.
4.
1.37
.05
38.
1.









( 3
( 7
(
(
( 743
( 1
(

















.63)
.02)
.03)
.70)
.60)
.96)
518)
11. 8/ 2/
11.0/ 2/
47.4/13/
4.7/13/
87.8/12/
13.5/12/
8.6/ 2/
I.I/ 2/
33.91
1.
40.
.34
7.5
.12
8.72
1192.4
2.47
.380
.88
.14
9.89
1351.04
2.80
.431
12.
M.
45.
4.
.39
.05
9.
1.









{
( 1
(
( 7
(1007
( 2
I •

















.84)
.18)
.10)
.37)
.47)
.09)
708)

-------
                                            TABLE
  ENGINE  NO.
  ENGINE  MODEL   75 CHEV
  ENGINE  5.7  L(350. CID)  V-8
  CVS NO.    9

  BAROMETER 734.57 MM HG(28.92  IN  HC, >
  DRY BULB TEMP.  20.6 DEC  C(69.0 DtG  F)

  BAG RESULTS
     BAG NUMBER
     DESCRIPTION
     BLOWER DIP P MM.  H20ON. H20)
     BLOWER INLET P MM.  H20ON.  H20)
     BLOWER INLET TEMP.  DEG. C(OEG. F)
     BLOWER REVOLUTIONS
     TIME  SECONDS
     TOTAL  FLOW STD.  CU. METRES(SCF)
    HC
    HC
    CO
    CO
 03
    SAMPLE
    BCKGRD
    SAMPLE
    BCKGRD
C02 SAMPLE
CO2 BCKGRD
NOX SAMPLE
NOX BCKGRD
METER/RANGE/PPM
METER/RANGE/PPM
METER/RANGE/PPM
METER/RANGE/PPM
METER/RANGE/PCT
METER/RANGE/PCT
METER/RANGE/PPM
METER/RANGE/PPM
    DILUTION FACTOR
    HC  CONCENTRATION PPM
    CO  CONCENTRATION PPM
    C02 CONCENTRATION PCT
    NOX CONCENTRATION PPM

    HC  MASS GRAMS
    CO  MASS GRAMS
    C02 MASS GRAMS
    NOX MASS GRAMS
    FUEL KG (L8)
    KW HR (HP HR)

    BSHC G/KW HR (G/HP HR)
    BSCO G/KW HR (G/HP HR)
    BSC02 G/KW HR (G/HP HR)
    BSNOX G/KW HR (G/HP HR)
    BSFC KG/KW HR (LB/HP HR)

TOTAL TEST RESULTS 4 BAGS

   TOTAL KW HR (HP HR)
    BSHC   G/KW HR (G/HP HR)
    BSCO   G/KW HR (G/HP HR)
    BSC02  G/KW HR (G/HP HR)
    BSNOX  G/KW HR (G/HP HR)
                            9.03 (  12.11)
                            1.33 (    .99)
                           19.57 (  14.59)
                           1177. (   877.)
                            2.86 (   2.13)
                                                    ENGINE EMISSION RESULTS
                                                          C-TRANS.

                                                  TEST NO.22     RUN\
                                                  DATE  2/ 9/83
                                                  TIME 8:15
                                                  DYNO NO.  2
                                                                                                           PROJECT NO. 05-4311-005
                                                                               GASOLINE EM-338-F
                                                                               BAG CART NO.  1
                                                  RELATIVE HUMIDITY ,   ENGINE-55. PCT ,   CVS-56. PCT
                                                  ABSOLUTE HUMIDITY  8.6 GM/KG( 60.2 GRAINS/LB)      NOX HUMIDITY C.F,
                                                                                                             .9350
                                                        1
                                                      NYNF
                                                 685.8 (27.0)
                                                 406.4 (16.0)
                                                  43.9 (111.0)
                                                     7164.
                                                    271.9
                                                 187.1 ( 6609.)
                                                                 2
                                                               LANF
                                                          711.2 (28.0)
                                                          444.5 (17.5)
                                                           45.0 (113.0)
                                                              8084.
                                                             307.0
                                                          209.5 ( 7400.)
       3
      LAP
723.9 (28.5)
469.9 (18.5)
 47.8 (118.0)
    8317.
   315.9
213.1 ( 7528.)
       4
     NYNF
685.8 (27.0)
406.4 (16.0)
 44.4 (112.0)
    7159.
   271.9
186.7 ( 6593.)
1 1
1
29

58
6
8

















.5/ 3/
.3/ 3/
.9/ 3/
.3/ 3/
.7/11/
.9/1 I/
.O/ 2/
.5/ 2/
23.90
103.
673.
.44
7.5
11.07
146.71
1513.4
2.52
.561
.93
11.93
158.19
1631.75
2.71
.605
115.
13.
699.
7.
.48
.04
8.
1.









( 1.24)
( 1.24)
( 8.90)
( 117.96)
(1216.80)
( 2.02)
( .994)
15. 8/ 2/
11. 9/ 2/
76.4/13/
2.9/13/
77. 0/1 I/
6. 9/1 I/
17. 8/ 2/
.5/ 2/
18.86
5.
70.
.66
17.3
.55
17.17
2542.9
6.49
.811
2.02
.27
8.50
1259.21
3.22
.401
16.
12.
75.
3.
.70
.04
18.
1.









( 1.79)
( 2.71)
( .20)
( 6.34)
( 938.99)
( 2.40)
{ .660)
11. 3/ 2/
11.4/ 21
26.5/13/
3.8/13/
77. 4/ 3/
3.2/ 3/
37. O/ 2/
.6/ 2/
9.44
1.
20.
1.37
36.5
.14
5.00
5355.4
13.90
1.691
5.20
.03
.96
1030.24
2.67
.325
11.
11.
24.
3.
1.42
.05
37.
1.









( 3
( 6


768
1
•

















.73)
.97)
.02)
.72)
.25)
.99)
535)
13.0/ 2/
11.2/ 2/
42.7/13/
3.5/13/
89.1/12/
13.1/12/
9.2/ 2/
.5/ 2/
33.29
2.
36.
.35
8.7
.23
7.79
1210.2
2.91
.386
.88
.26
8.83
1371.23
3.30
.437
13.
11.
40.
3.
.40
.04
9.
1.









(
( 1
(
( 6
(1022
( 2
(

















.85)
.18)
.19)
.58)
.52)
.46)
718)
    BSFC  KG/KW HR (LB/HP HR)   .382 (  .628)

-------
                                            TABLE
                                                    ENGINE EMISSION RESULTS
                                                          H-TRANS.
                                                                                                           PROJECT NO. 05-4311-005
  ENGINE  NO.
  ENGINE  MODEL   75 CHEV
  ENGINE  5.7 LC350. CID)  V-8
  CVS NO.    9

  BAROMETER  734.82 MM HG(28.93  IN HG)
  DRY BULB TEMP. 22.2 DEG  C(72.0 DEG F)

  BAG RESULTS
    BAG NUMBER
    DESCRIPTION
    BLOWER  OIF P MM. H20ON. H20)
    BLOWER  INLET P MM. H20(IN. H20)
    BLOWER  INLET TEMP. DEG. C(DEG. F)
    BLOWER  REVOLUTIONS
    TIME SECONDS
    TOTAL FLOW STD. CU. METRES(SCF)
    HC
    HC
    CO
    CO
 W
 ui
    SAMPLE
    BCKGRD
    SAMPLE
    BCKGRD
CO2 SAMPLE
CO2 BCKGRD
NOX SAMPLE
NOX BCKGRD
METER/RANGE/PPM
METER/RANGE/PPM
METER/RANGE/PPM
METER/RANGE/PPM
METER/RANGE/PCT
METER/RANGE/PCT
METER/RANGE/PPM
METER/RANGE/PPM
    DILUTION FACTOR
    HC  CONCENTRATION PPM
    CO  CONCENTRATION PPM
    C02 CONCENTRATION PCT
    NOX CONCENTRATION PPM

    HC  MASS GRAMS
    CO  MASS GRAMS
    CO2 MASS GRAMS
    NOX MASS GRAMS
    FUEL KG (LB)
    KW HR (HP HR)

    BSHC G/KW HR (G/HP HR)
    BSCO G/KW HR (G/HP HR)
    BSC02 G/KW HR 
-------
                                            TABLE
                                                    ENGINE EMISSION  RESULTS
                                                         C-TRANS.
                                                                                                           PROJECT  NO.  05-4311-005
 ENGINE  NO.
 ENGINE  MODEL   75 CHEV
 ENGINE  5.7 L{350. CID) V-8
 CVS NO.   9

 BAROMETER 737.11 MM HG(29.02 IN HG)
 DRY BULB TEMP. 21.1 DEG C(70.0 DE6 F)

 BAG RESULTS
    BAG NUMBER
    DESCRIPTION
    BLOWER DIP P MM. H20ON. H20)
    BLOWER INLET P MM. H20(IN. H20)
    BLOWER INLET TEMP. DEG. CCDEG. F)
    BLOWER REVOLUTIONS
    TIME SECONDS
    TOTAL FLOW STD. CU. METRES(SCF)
    HC
    HC
    CO
    CO
 00
    SAMPLE
    BCKGRD
    SAMPLE
    BCKGRD
C02 SAMPLE
CO2 BCKGRD
NOX SAMPLE
NOX BCKGRD
METER/RANGE/PPM
METER/RANGE/PPM
METER/RANGE/PPM
METER/RANGE/PPM
METER/RANGE/PCT
METER/RANGE/PCT
METER/RANGE/PPM
METER/RANGE/PPM
    DILUTION FACTOR
    HC  CONCENTRATION PPM
    CO  CONCENTRATION PPM
    C02 CONCENTRATION PCT
    NOX CONCENTRATION PPM

    HC  MASS GRAMS
    CO  MASS GRAMS
    CO2 MASS GRAMS
    NOX MASS GRAMS
    FUEL KG (LB)
    KW HR (HP HR)

    BSHC G/KW HR (G/HP HR)
    BSCO G/KW HR (G/HP HR)
    BSC02 G/KW HR (G/HP HR)
    BSNOX G/KW HR (G/HP HR)
    BSFC KG/KW HR (LB/HP HR)

TOTAL TEST RESULTS 4 BAGS

   TOTAL KW HR (HP HR)
    BSHC   G/KW HR (G/HP HR)
    BSCO   G/KW HR (G/HP HR)
    BSC02  G/KW HR (G/HP HR)
    BSNOX  G/KW HR (G/HP HR)
    BSFC  KG/KW HR (LB/HP HR)
                            9.15 (  12.28)
                            1.39 (   1.04)
                           19.94 (  14.87)
                           1165. (   869.)
                                                  TEST  NO.23
                                                  DATE   2/10/83
                                                  TIME  8:18
                                                  DYNO  NO.   2
                                                                     RUN1
                                                                               GASOLINE EM-338-F
                                                                               BAG CART NO.  1
                                                  RELATIVE HUMIDITY ,   ENGINE-45.  PCT ,   CVS-28.  PCT
                                                  ABSOLUTE HUMIDITY  7.2 GM/KG(  50.7 6RAINS/LB)      NOX HUMIDITY C.F.
                                                                                                             .8974
1
NYNF
685.8 (27.0)
406.4 (16.0)
43.3 (110.0)
7162.
271.9
188.1 ( 6643.)
11. 8/ 3/ 118.
1.2/ 3/ 12.
29. 8/ 3/ 696.
.I/ 3/ 2.
58. 7/1 1/ .48
7.1/11/ .04
8.4/ 2/ 8.
.5/ 2/ 1.
23.87
107.
681.
.44
7.9
11.55
149.24
1517.0
2.56
.564 ( 1.24)
.95 ( 1.27)
12.16 ( 9.07)
157.12 ( 117.16)
1597.03 (1190.90)
2.69 ( 2.01)
.593 ( .976)
2
LANF
711.2 (28.0)
431.8 (17.0)
45.0 (113.0)
8082.
307.0
210.5 ( 7435.)
17. O/ 2/ 17.
12.2/ 2/ 12.
88.7/13/ 89.
3.7/13/ 3.
77.5/11/ .71
7.1/11/ .04
18. 4/ 2/ 18.
.6/ 21 1.
18.64
5.
84.
.67
17.8
.66
20.56
2576.1
6.44
.823 ( 1.81)
2.05 ( 2.75)
.32 ( .24)
10.03 ( 7.48)
1257.04 ( 937.37)
3.14 ( 2.34)
.402 ( .660)
3
LAF
723.9 (28.5)
457.2 (18.0)
48.9 (120.0)
8317.
316.0
213.5 ( 7540.)
1I.9/ 2/ 12.
11. I/ 2/ 11.
22.7/13/ 21.
3.7/13/ 3.
77. 5/ 3/ 1.42
3.2/ 3/ .05
40. 8/ 2/ 41.
.7/ 2/ 1.
9.43
2.
17.
1.37
40.2
.24
4.23
5372.2
14.72
1.696 3.74)
5.27 7.07)
.05 .03)
.80 .60)
1018.82 759.73)
2.79 ( 2.08)
.322 ( .529)
4
NYNF
685.8 (27.0)
406.4 (16.0)
44.4 (112.0)
7159.
271.9
187.3 ( 6617.)
13. 5/ 2/ 14.
11. 2/ 2/ 11.
47.2/13/ 44.
5.1/13/ 5.
88.7/12/ .39
13.6/12/ .05
9.3/ 2/ 9.
.9/ 2/ 1.
33.45
3.
39.
.35
8.4
.28
8.55
1200.4
2.71
.383 (
.88 ( 1
.32 (
9.69 ( 7
1360.10 (1014
3.07 ( 2
.434 (

























.84)
.18)
.24)
.22)
.22)
.29)
713)
                            2.89 (
                            .379 (
                         2.15)
                         .622)

-------
                                            TABLE
 ENGINE  NO.
 ENGINE  MODEL   75 CHEV
 ENGINE  5.7 L(350. CIO) V-8
 CVS NO.   9

 BAROMETER 737.87 MM HG(29.05  IN H6)
 DRY BULB TEMP.  22.2 DEG C(72.0 DEG F)

 BAG RESULTS
    BAG  NUMBER
    DESCRIPTION
    BLOWER OIF P MM. H20(IN. H20)
    BLOWER INLET P MM.  H20(IN. H20)
    BLOWER INLET TEMP.  DEG. C{DEG. F)
    BLOWER REVOLUTIONS
    TIME SECONDS
    TOTAL FLOW STD. CU. METRES(SCF)
     HC
     HC
     CO
     CO
    SAMPLE
    BCKGRD
    SAMPLE
    BCKGRD
C02 SAMPLE
C02 BCKGRD
NOX SAMPLE
NOX BCKGRD
METER/RANGE/PPM
METER/RANGE/PPM
METER/RANGE/PPM
METER/RANGE/PPM
METER/RANGE/PCT
METER/RANGE/PCT
METER/RANGE/PPM
METER/RANGE/PPM
    DILUTION  FACTOR
    HC   CONCENTRATION PPM
    CO   CONCENTRATION PPM
    C02  CONCENTRATION PCT
    NOX  CONCENTRATION PPM

    HC   MASS  GRAMS
    CO   MASS  GRAMS
    CO2  MASS  GRAMS
    NOX  MASS  GRAMS
    FUEL KG (LB)
    KW HR  (HP HR)

    BSHC G/KW HR (G/HP HR)
    BSCO G/KW HR (G/HP HR)
    BSC02 G/KH HR (S/HP HR)
    BSNOX G/KW HR (G/HP HR)
    BSFC KG/KW HR (LB/HP HR)

TOTAL TEST RESULTS 4 BAGS

   TOTAL KW HR (HP HR)
    BSHC   G/KW HR (G/HP HR)
    BSCO   G/KW HR (G/HP HR)
    BSC02  G/KW HR (G/HP HR)
    BSNOX  G/KW HR (G/HP HR)
    BSFC  KG/KK HR (L6/HP HR)
                            6.93  (
                             .31  (
                            7.97  (
                           1086.  (
                            3.12  (
                            .346  (
                        11.98)
                          .23)
                         5.94)
                         810.)
                         2.33)
                         .570)
                                                    ENGINE  EMISSION  RESULTS
                                                         H-TRANS.
                                                  TEST NO.23     RUN!
                                                  DATE  2/10/83
                                                  TIME 8:56
                                                  DYNO NO.   2

                                                  RELATIVE HUMIDITY ,
                                                                                                           PROJECT NO. 05-4311-005
                                                                               GASOLINE EM-338-F
                                                                               BAG CART NO.  1
                                                            ENGINE-44. PCT
CVS-38. PCT
                                                  ABSOLUTE HUMIDITY  7.6 GM/KG( 53.0 GRAtNS/LB)
                                                                                          NOX HUMIDITY C.F.  .9063
1
NYNF
685.8 (27
406.4 (16
43.9 (11
7161.
272.0


.0)
.0)
1.0)


187.9 ( 6638.)
23.9/ 2/
11.8/ 2/
83.6/12/
1.3/12/
85.4/12/
I2.8/12/
11. 6/ 2/
.9/ 2/
33.71
12.
194.
.33
10.7
1.35
42.50
1146.8
3.50
.384
.85
1.58
49.84
1345.03
4.10
.450
24.
12.
200.
2.
.38
.04
12.
1.









( .85)
( 1.14)
( 1.18)
( 37.17)
(1002.99)
( 3.06)
( .740)


711
431
45


210
18.
11.
51.
3.
72.
7.
21.
•













1


2
LANF
.2 (28.
.8 (17.
.0 (113
8082.
307.0


0)
0)
.0)


.7 ( 7444.)
3/ 2/
4/ 2/
9/1 3/
0/13/
0/11/
2/1 I/
5/ 2/
9/ 2/
20.81
7.
45.
.60
20.6
.91
11.13
2300.8
7.54
.732
1.98
.46
5.62
160.81
3.81
.369
18.
11.
49.
3.
.64
.04
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-------
                                   TECHNICAL REPORT DATA
                            (Please read liutructions on the reverse before completing)
1. REPORT NO.
     460/3-83-010
                                                            3. RECIPIENT'S ACCESSION>NO.
4. TITLE AND SUBTITLE
       Heavy-Duty  Fuel Economy Program Phase V -
       Investigation of a Heavy-Duty  3-Way Catalyst Syste^n
             6. REPORT DATE
                 December 1983
             6. PERFORMING ORGANIZATION CODE
7, AUTHOR(S)            ~~~
       Charles M.  Urban
             8. PERFORMING ORGANIZATION REPORT NO.
^PERFORMING ORGANIZATION NAME AND ADDRESS
       Southwest  Research Institute
       6220 Culebra Road
       San Antonio, Texas  78284
             10. PROGRAM ELEMENT NO.
             11. CONTRACT/GRANT NO.

                  68-03-2220
12. SPONSORING AGENCY NAME AND ADDRESS
       Environmental Protection Agency
       Emission Control Technology Division
       2565 Plymouth Road
       Ann Arbor,  Michigan  48105	
15. SUPPLEMENTARY NOTES
             13. TYPE OF REPORT AND PERIOD COVERED
               Final  Report (8/79-12/83)
             14. SPONSORING AGENCY CODE
~6. ABSTRACT
       This  report describes  the  laboratory effort toward evaluation of a
       three-way catalyst and feedback fuel system with a heavy-duty gasoline
       engine.   Described are the efforts toward obtaining a suitable feedback
       fuel  system and the very limited test results obtained using the
       subsequently selected  throttle-body fuel  injection system.   Average
       emissions values, with the system only partially optimized, were
       0.52  HC, 7.5 CO, and  3.4 NOX in grams per kilowatt-hour  (0.39, 5.6,
       and 2.5  g/hp-hr).
17.
                                 KEY WORDS AND DOCUMENT ANALYSIS
                  DESCRIPTORS
b.lDENTIFIERS/OPEN ENDED TERMS
                                                                          c.  COSATI Field/Group
        Exhaust Emissions
        Fuel Consumption
        Spark Ignition Engines
        Hydrocarbons
        Carbon Monoxide
        Nitrogen  Oxides
Heavy-Duty  Engines
Transient Cycle Emissions
  Test
75. DISTRIBUTION STATEMENT

        Release  Unlimited
19. SECURITY CLASS (ThisReport)
    Unclassified
21. NO. OF PAGES
     45
                                               20. SECURITY CLASS (This page)
                                                   Unclassified
                            22. PRICE
EPA form 2220-1 (9-73)

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