&EPA
             United Stales
             Environmental Protection
             Agency
Research  and
Development
                          EPA-600/7-87-OlOa

                          March 1987
            ENVIRONMENTAL ASSESSMENT

            OF A WOOD-WASTE-FIRED

            INDUSTRIAL FIRETUBE BOILER

            Volume I.  Technical Results
            Prepared for
            Office of Air Quality Planning and Standards
            Prepared by
            Air and Energy Engineering Research
            Laboratory
            Research Triangle Park NC 27711

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                  RESEARCH REPORTING SERIES


 Research reports of the Office of Research and Development, U.S. Environmental
 Protection Agency, have been grouped into nine series. These nine broad cate-
 gories were established to facilitate further development and application of en-
 vironmental technology. Elimination of traditional  grouping was consciously
 planned to foster technology transfer and a maximum interface in related fields.
 The nine series are:

    1. Environmental Health Effects Research

    2. Environmental Protection Technology

    3. Ecological Research

    4. Environmental Monitoring

    5. Socioeconomic Environmental Studies

    6. Scientific and Technical Assessment Reports  (STAR)

    7. Interagency Energy-Environment Research and Development

    8. "Special" Reports

    9. Miscellaneous Reports

This report has been assigned to the INTERAGENCY ENERGY-ENVIRONMENT
RESEARCH AND  DEVELOPMENT series. Reports in this series result from the
effort funded under the 17-agency Federal  Energy/Environment Research and
Development Program. These studies relate to EPA's mission to protect the public
health and welfare from adverse effects of pollutants associated with energy sys-
tems. The goal of the Program is to assure the rapid development of domestic
energy supplies in an environmentally-compatible manner by providing the nec-
essary environmental data and control technology. Investigations include analy-
ses of the transport of energy-related pollutants and their health and ecological
effects; assessments of, and development of, control technologies for energy
systems;  and integrated assessments of a wide range of energy-related environ-
mental issues.
                       EPA REVIEW NOTICE
This report has been reviewed by the participating Federal Agencies, and approved
for publication. Approval does not signify that the contents necessarily reflect
the views and policies of the Government, nor does mention of trade names or
commercial products constitute endorsement or recommendation for use.

This document is available to the public through the National Technical Informa-
tion Service, Springfield, Virginia 22161.

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                                    EPA-600/7-87-010a
                                    March 1987
         ENVIRONMENTAL  ASSESSMENT  OF  A
  WOOD-WASTE-FIRED  INDUSTRIAL  FIRETUBE  BOILER
         Volume  I.   Technical  Results
                      by

        R.  DeRosier and L.  R.  Waterland
              Acurex Corporation
        Environmental  Systems  Division
                485 Clyde Avenue
                 P.O.  Box 7444
        Mountain View, California  94039
         EPA Contract No. 68-02-3188
         Project Officer:  R. E. Hall
Air and Energy Engineering Research Laboratory
 Research Triangle Park, North Carolina  27711
                     for

      OFFICE OF RESEARCH AND DEVELOPMENT
      U.S. ENVIRONMENTAL PROTECTION AGENCY
            WASHINGTON, DC  20460

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                               ACKNOWLEDGMENTS

       The authors wish to  extend  their  gratitude to P. B. Wainright of the
North Carolina Department of  Natural  Resources and Community Development.
The cooperation of D. B. Harris and J.  Montgomery of EPA/AEERL was also
instrumental to the  success of the test  program.  Special  recognition is also
extended to the Acurex field  test  team under the supervision of B. C. DaRos,
assisted by P. Kaufman, R.  Best, and  J.  Holm.
                                      n

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                                  CONTENTS
Section
Page
                ACKNOWLEDGMENT  	      ii
                TABLES	      iv
    1           INTRODUCTION  	      1-1

    2           SOURCE DESCRIPTION  	      2-1

    3           EMISSION RESULTS  	      3-1

                3.1  SAMPLING PROTOCOL  	      3-1
                3.2  CRITERIA POLLUTANTS AND OTHER  VAPOR  SPECIES
                     EMISSIONS	      3-2
                3.3  TRACE ELEMENT  EMISSIONS .  	      3-5
                3.4  ORGANIC SPECIES EMISSIONS' 	      3-9

                3.4.1  Ci to GS,  TCO and GRAV Analyses	      3-9
                3.4.2  IR Spectra of Total Sample Extracts  	      3-12
                3.4.3  Gas Chromatography/Mass  Spectrometry
                       Analysis of  Total Sample  Extracts  	      3-13

                3.5  RADIONUCLIDE EMISSIONS  	      3-13

    4           ENVIRONMENTAL ASSESSMENT 	      4-1

                4.1  EMISSIONS ASSESSMENT  	      4-1
                4.2  BIOASSAY RESULTS   	      4-2
                4.3  SUMMARY	      4-4

                APPENDIX A ~ SAMPLING  AND ANALYSIS METHODS   ....      A-l

                APPENDIX B ~ TRACE ELEMENT CONCENTRATIONS  .....      B-l
                                     111

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                                   TABLES

Number                                                                    Page
 1-1       Completed Tests During the  Current  Program   	      1-4
 2-1       Boiler Operating Conditions  	      2-4
 2-2       Ultimate Fuel Analysis (Percent  by  Weight)   	      2-4
 3-1       Flue Gas Emissions	      3-3
 3-2       Particulate Size Distribution  	      3-6
 3-3       Trace Element Concentrations  (yg/g)  	      3-7
 3-4       Summary of Total Organic  Emissions   	      3-10
 3-5       Summary of IR Spectra of  Total  Sample Extracts   	      3-12
 3-6       Compounds Sought in  the GC/MS  Analysis and  Their
           Detection Limits (ng/jil Injected)	      3-14
 3-7       POM and Other Organic Species  Emission Summary   	      3-15
 3-8       Radiometric Activity (pCi/g)  of the Composite
           SASS Particulate   	 .....      3-15
 4-1       Flue Gas Species in  Concentrations  Exceeding 0.1
           of an Occupational Exposure Limit  	      4-3
 4-2       Bioassay Results (Health  Effects)  	      4-5
 4-3       Bottom Ash Bioassay  Results (Ecological  Effects)  ....      4-5
                                       IV

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                                  SECTION  1
                                 INTRODUCTION

     This report describes and  presents  results  for  a  set  of  environmental
assessment tests performed for  the  Industrial  Environmental Research
Laboratory/Research Triangle  Park  (IERL-RTP)*  of EPA under the  Combustion
Modification Environmental Assessment  (CMEA) program,  EPA  Contract  no.
68-02-3188.  The CMEA started in  1976  with a 3-year  study, the  NOX  Control
                                               t
Technology Environmental Assessment  (NOX EA, EPA contract  no. 68-02-2160),
having the following four objectives:
     •   Identify potential multimedia environmental effects  of stationary
         combustion sources and  combustion modification  technology
     •   Develop and document control  application  guidelines  to minimize
         these effects
     •   Identify stationary  source  and  combustion modification R&D
         priorities
     •   Disseminate program  results to  intended users
     During the first year of the NOX  EA data  for  the  environmental
assessment were compiled and methodologies were  developed. Furthermore,
priorities for the schedule and  level  of effort  for  the  various
source/fuel/control combinations were  identified.  This  effort  revealed major
*Now designated EPA's Air and Energy Engineering Research  Laboratory.

                                     1-1

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data gaps, particularly for noncriteria pollutants (organic emissions  and
trace elements) for virtually all combinations of stationary combustion
sources and combustion modification techniques.  Consequently,  a  series  of
seven environmental field test programs was undertaken to fill  these data
gaps.  The results of these tests are documented in seven individual reports
(References 1-1 through 1-7) and in the NOX EA final  report summarizing  the
entire 3-year effort (Reference 1-8).
     The current CMEA program has, as major objectives, the continuation of
multimedia environmental field tests initiated in the original  NOX EA
program.  These new tests, using standardized sampling and analytical
procedures (Reference 1-9) are aimed at filling the remaining data gaps  and
addressing the following priority needs:
     •   Advanced NOX controls
     •   Alternate fuels
     o   Secondary sources
     •   EPA program data needs
         —  Residential oil combustion
         --  Wood firing in residential, commercial, and industrial sources
         «  High interest emissions determination (e.g., listed  and
             candidate hazardous air pollutant species)
     •   Nonsteady-state operations
     As part of the effort to support EPA program needs for data  on wood
combustion, two industrial boilers were tested under the CMEA program.  For
this test, an  industrial firetube boiler burning a mixture of pine, oak, and
hickory with glue and ground up masonite was selected.  This boiler can be
considered representative of the wood-fired industrial boiler population
                                     1-2

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within the forest products industries of the southeastern United  States.   The
objective of this test was to sample stack emissions and solid waste
discharges and identify pollutants of potential  concern using standardized
sampling and analytical procedures.
       The results of the other wood-fired boiler test, contrasting the
effects of burning dry and green wood waste in an industrial  watertube
boiler, are documented in a separate report under the current CMEA program
(Reference 1-10).
       Table 1-1 lists all the tests performed,in the CMEA program, outlining
the source tested, fuel used, combustion modifications implemented and the
level of sampling and analysis performed in each case.  Results of these  test
programs are discussed in separate reports.
                                     1-3

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                            TABLE 1-1.   COMPLETED  TESTS  DURING  THE  CURRENT PROGRAM
Source
Description
Test
unit
points
operation
Sampl
i •»-••»
Ing
protocol
Test
collaborator
Spark Ignited natural
gas-fired reciprocating
Internal  combustion
engine
Large bore, 6-cyl1nder,
opposed piston,  186  kW
(250 Bhp)/cy1, 900 rpm,
Model 38TDSO-1/8
   Baseline (pre-NSPS)
   Increased air-fuel
   ratio aimed at
   meeting proposed
   NSPS of 700 ppm
   corrected to 15
   percent 02 and
   standard atmospheric
   conditions
Engine exhaust:
  ~ SASS
  — Method 5
  — Gas sample  (Cj - Cg HO
  — Continuous  NO, HOX, CO,
     C02, 02, CH4,  TUHC
Fuel
Lube oil
Fairbanks Morse
Division of Colt
Industries
Compression ignition
dlesel -fired
reciprocating internal
combustion engine
Large bore, 6-cyllnder
opposed piston, 261-kW
(350 Bhp)/cy1, 900-rpm,
Hodel 38TDD8-1/8
   Baseline (pre-NSPS)
   Fuel  injection retard
   aimed at meeting pro-
   posed NSPS of 600 ppm
   corrected to 15 per-
   cent 0? and standard
   atmospheric conditions
Engine exhaust:
  __ SASS
  — Method 8
  ~ Method 5
  — Gas sample
Fairbanks Morse
Division of Colt
Industries
                                                                                                  (Cj -
                                                                                  Fuel
                                                                                HC)
                                                            Continuous N07 NOX, CO,
                                                            C02, 02, CH4, TUHC
                                                                                  Lube oil
Low-N0x residential
condensing heating
system furnished by
Karl sons Blueburner
Systems Ltd. of Canada
Residential hot water
heater equipped with
M.A.N. low-MOx burner,
0.55 ml/s (0.5 gal/hr)
firing capacity, con-
densing flue gas
Low-N0x burner design
by M.A.N.
Furnace exhaust:
  — SASS
  ~ Method 8
  ~ Method 5
  — Gas sample (Cj/- Cg HC)
  -- Continuous NO, NOX. CO,
     C02, 02, CH4, TUHC
Fuel
Waste water
                                                                                                                  New  test
Rocketdyne/EPA
low-NOx residential
forced warm air furnace
Residential warm air
furnace with modified
high pressure burner and
firebox, 0.83 ml/s
(0.75 gal/hr) firing
capacity
Low-N0x burner design
and Integrated furnace
system
Furnace exhaust:
  ~ SASS
  — Method 8
  — Controlled condensation
  — Method 5
  — Gas sample (Cj - Ce HC)
  — Continuous NO, NOX, CO,
     C02, 02, CH4> TUHC
Fuel
                                                                                                                  New test

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                                                          TABLE  1-1.   CONTINUED
            Source
       Description
      Test points
     unit operation
      Sampling protocol
                                                                                                                        Test collaborator
      Pulverized coal-fired
      utility  boiler,
      Conesvllle station
400-I1W tangent1 ally
fired; new NSPS
design aimed at
meeting 301 ng/J
HOX limit
ESP Inlet and outlet,
one test
ESP Inlet and outlet:
  ~ SASS
  — Method 5
  — Controlled condensation
  — Gas sample (Cj - C6 HC)
  — Continuous NO, NOX, CO,
     C02, Og
Coal
Bottom ash
ESP ash
Exxon Research and
Engineering (ER«E)
conducting cor-
rosion tests
      Nova  Scotia  Technical
      College  Industrial
      boiler
i
01
1.14 kg/s steam
(9,000 Ib/hr) flretube
fired with a mixture
of coal-oil-water (COW)
T- Baseline (COW)
+- Controlled SOg
   emissions with
   limestone Injection
Boiler outlet:
  — SASS
  — Method 5
  - Method 8
  — Controlled condensation
  — Gas sample (Ci - Cg HC)
  -- Continuous 02, C02,
     CO, NO
Fuel
Envlrocon per-
formed partlculate
and sulfur
emission tests
      Adelphl  University
      industrial  boiler
1.89 kg/s steam
(15,000 Ib/hr)
hot water
flretube fired with a
mixture of coal-o1l-
water (COW)
   Baseline (COW)
   Controlled S02
   emissions with
   N32C03 Injection
Boiler outlet:
  — SASS
  — Method 5
  — Method 8
  — Controlled condensation
  — Gas Sample (Ci - Cs HC)
  — Continuous 0?. CO?, NO,
     CO
Fuel
Adelphi University
      Pittsburgh Energy
      Technology Center (PETC)
      Industrial  boiler
3.03 kg/s steam
(24,000 Ib/hr) watertube
fired with a mixture of
coal-oil (COM)
   Baseline test only
   with COM
Boiler outlet:
  ~ SASS
  — Method 5
  — Controlled condensation
  — Continuous 02, C02, NO,
     TUHC, CO
  — N20 grab sample
Fuel
PETC and General
Electric (GE)

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                                                      TABLE  1-1.   CONTINUED
       Source
       Description
      Test points
     unit operation
       Sampling protocol
                                                                                                                   Test collaborator
TOSCO Refinery vertical
crude oil heater
2.54 Ml/day
(16,000 bbl/day) natural
draft process heater
burning oil/refinery gas
   Baseline
   Staged combustion
   using  air Injection
   lances
Heater outlet:
  — SASS
  — Method 5
  — Controlled condensation
  — Gas sample (Ci - Cg >IC)
  — Continuous 0?, NO, CO,
     C02, HC
  -- N20, grab sample
Fuel oil
Refinery gas
KVB coordinating
the staged com-
bustion operation
and continuous
emission monitoring
Mohawk-Getty Oil
industrial boiler
8.21 kg/s steam
(65,000 Ib/hr)       |
watertube burning
mixture of refinery gas
and residual oil
   Baseline
   Ammonia Injection
   using the noncatalytlc
   Thermal DeNOx
   process
Economizer outlet:
  ~ SASS
  — Method 5, 17
  — Controlled condensation
 ' — Gas Sample (Ci - Cg HC)
  -- Ammonia emissions
  — MgO grab sample
  — Continuous 02, HO,
     CO, C02
Fuels (refinery gas and
  residual oil)
                                                                                                                   New test
Industrial boiler
2.52 kg/s steam
(20,000 Ib/hr) watertube
burning woodwaste
   Baseline (dry wood)
   Green wood
Boiler outlet:
  ~ SASS
  ~ Method 5
  — Controlled condensation
  — Gas sample (Cj - Cg HC)
  -- Continuous 02, NO, CO
Fuel
Fly ash
North Carolina
Department of
Natural Resources,
EPA IERL-RTP
Industrial boiler
3.16 kg/s steam
(29,000 Ib/hr)
firetube with refractory
firebox burning woodwaste
— Baseline (dry wood)
Outlet of cyclone particulate
collector:
  — SASS
  — Method 5
  — Controlled condensation
  -- Gas sample (Cj - Cg HC)
  — Continuous 02, NOX, CO
Fuel
Bottom ash
North Carolina
Department of
Natural Resources,
EPA IERL-RTP

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                                                     TABLE  1-1.   CONTINUED
Source
Enhanced oil recovery
steam generator
Description
15 MM (50 million Btu/hr)
steam generator burning
crude oil equipped with
MHI low-NOx burner
Test points
unit operation
— Performance mapping
— Low NOX operation
Sampling protocol
Steamer outlet:
« SASS
— Method 5
— Method 8
-- Gas sample (Cj - C6 HC)
Continuous 02 > NOX, CO,
C02
NgO grab sample
Fuel
Test collaborator
Getty Oil Company,
CE-Natco
Pittsburgh Energy
Technology Center
(PETC) industrial
boiler
3.03 kg/s steam
(24,000 Ih/hr) watertube
fired with a mixture ofl
coal-water (CWM)
Baseline test only
with CWM
Boiler outlet:
  — SASS
  — Method 5
  -- Method 8
  --, Gas sample (Cj - Cg HC)
     Continuous 02, NOX, CO,
     C02, TUHC
     N20 grab sample
Fuel
Bottom ash
Collector hopper ash
PETC and General
Electric
Internal combustion
engine -- nonselectlve
NOX catalyst
818 HP Waukesha engine
equipped with DuPont NSER
catalyst
Baseline
15-day emissions
monitoring
Catalyst Inlet and outlet
  — SASS
  — NH3
  — HCN
  ~ Grab sample ^0
  — Continuous 02, C02, NOX,
     TUHC
Fuel
Southern California
Gas Company
Industrial boiler
180 kg/hr steam
(400 Ib/hr) stoker fired
with a mixture of coal
and waste plastic
Baseline (coal)
Coal and plastic
waste
Boiler outlet
  — SASS
  — VOST
  — Method 5/8
  — HC1
  — Continuous 03, NOX, CO,
     C02, TUHC
  -- «20 grab sample
Fuel
Bottom ash
Cyclone ash
Vermont Agency of
Environmental
Conservation

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                                                                           TABLE  1-1.   CONCLUDED

Source
Industrial boiler






Description
7.6 kg/s steam
(60,000 Ib/hr) watertube
retrofit for coal water
mixture firing


Test points
unit operation
» Baseline test with CWS
.. 30-day emissions
monitoring




Sampling protocol
Boiler outlet
-- SASS
— VOSI
— Method S
— Method 8
— Gas sample (Ci-C6 HC)
— N^O grab sample

Test collaborator
EPRI, OuPont





                                                                                                             —  Continuous  NO   CO. C02,
                                                                                                                02,  TUHC. S02
                                                                                                           Fuel
                         Enhanced oil
                         recovery steam
                         generator
00
1S-HU (SO Million Btu/hr)
steam generator burning
crude oil, equipped with
the EPA/EER
burner
                                                               |OM-NOX
» Low NO, (with  burner)
-- 30-day emissions
   monitoring
Steamer outlet
  — SASS
  -- vosr
  -- Hethod 5
  - Hethod 8
  — Controlled condensation
  — Anderson Impactor
  -- Gas sample (Cj-C6 HC)
  -- H20 grab sample
  -- Continuous NO,, CO, CO?,
     02. S02
Fuel
Chevron U.S.A.,
EEKC
Spark-Ignited natural -
gas-fired reciprocating
Internal combustion
engine — selective NQX
reduction catalyst
1.490-kU (2,000-hp)
Ingersoll-Rand lean-burn
engine equipped with
Englehard SCR system
— Low NO, (with Cal
catalyst)
-- 15-day emissions
monitoring
Lut
talysl Inlet and outlet
- SASS
- VOST
- NH3
- HCH
- H?0 grab sample
•- Continuous Oo, CO?, CO,
NO, NOX, HDK*m3
>e oil
Southern
California Gas
Company
                        •Acronymns used In the table:  EERC, The Energy and Environmental  Research Corporation; EPA IERL-RTP, The Environmental  Protection
                         Agency's  Industrial Environmental Research Laboratory  — Research frlangle Park; EPRI, Ihe Electric Power Research Institute;
                         HC, hydrocarbons; NSCR, nonselecttve catalytic reduction; NSPS, new source performance standard; SASS, source assessment  sampling
                         system; SCR, selective catalytic reduction; TUHC,  total  unburned  hydrocarbon; VOST. volatile organic sampling train

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                         REFERENCES FOR SECTION  1
1-1.   Larkin, R. and E. B. Higginbotham, "Combustion Modification Controls
       for Stationary Gas Turbines:  Volume II.  Utility Unit Field Test,"
       EPA-600/7-81-122b, NTIS PB82-226473, July 1981.

1-2.   Higginbotham, £. B., "Combustion Modification Controls for Residential
       and Commercial Heating Systems:  Volume  II.  Oil-fired Residential
       Furnace Field Test," EPA-600/7-81-123b,  NTIS PB82-231176,'July  1981.

1-3.   Higginbotham, E. B. and P. M. Goldberg,  "Combustion Modification  NOX
       Controls for Utility Boilers:  Volume I.  Tangential Coal-fired Unit
       Field Test," EPA-600/7-81-124a, NTIS PB82-227265, July 1981.

1-4.   Sawyer, J. W. and E. B. Higginbotham, "Combustion Modification  NOX
       Controls for Utility Boilers:  Volume II.' Pulverized-coal Wall-fired
       Unit Field Test," EPA-600/7-81-124b, NTIS PB82-227273, July 1981.

1-5.   Sawyer, J. W. and E. B. Higginbotham, "Combustion Modification  NOX
       Controls for Utility Boilers:  Volume III.  Residual-oil  Wall-fired
       Unit Field Test," EPA-600/7-81-124c, NTIS PB82-227281, July 1981.

1-6.   Goldberg, P. M. and E. B. Higginbotham,  "Industrial Boiler Combustion
       Modification NQX Controls:  Volume II.   Stoker Coal-fired Boiler  Field
       Test — Site A,"  EPA-600/7-81-126b, NTIS PB82-231085, July 1981.

1-7.   Lips, H. I. and E. B. Higginbotham,  "Industrial Boiler Combustion
       Modification NOX Control:  Volume III.   Stoker Coal-fired Boiler  Field
       Test — Site B," EPA-600/7-81-126c, NTIS PB82-231093, July 1981.

1-8.   Waterland, L. R., et a!., "Environmental  Assessment of Stationary
       Source NOX Control Technologies — Final  Report," EPA-600/7-82-034,
       NTIS PB82-249350, May 1982.

1-9.   Lentzen, D. E., et al., "IERL-RTP Procedures Manual:  Level 1
       Environmental Assessment  (Second Edition)," EPA-600/7-78-201,
       NTIS PB293795, October 1978.

1-10.  Castaldini, C., "Environmental Assessment of a Wood-Waste-Fired
       Industrial Watertube Boiler," EPA Report AEERL-276/7, January 1987.
                                     1-9

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                                  SECTION  2
                             SOURCE  DESCRIPTION

     The tests were performed on  a McBurney  horizontal  return  tube  firetube
boiler designed to fire wood waste.   The boiler  has  a three  pass  design  with
flyash reinjection.  Rated capacity  is  3.15  kg/s saturated steam
(25,000 Ib/hr) at 1.0 MPa  (150  psi).  The  boiler,  located at a furniture
manufacturing plant, was selected because  it is  representative of the unit
design widely employed  in  the forest products industries in  the southeastern
United States and because  it was  the site  of an  organic emissions evaluation
program by the North Carolina Department of  Natural  Resources  and Community
Development  (DNR).  Results from  the CMEA  test program on this unit provided
additional data to the  DNR program as well as duplicate data allowing for
complete environmental  assessment and data validity  evaluation to the mutual
benefit of both programs.
     Figure  2-1 presents a diagram of the  boiler and associated equipment,
noting the sampling locations used.   The unit normally burns kiln-dried  mill
residue (a mixture of pine, oak,  hickory,  glue and ground masonite) blown
into the boiler by a pair  of wood feeder blowers.   After combustion, the flue
gas proceeds through the three  heat  exchanger passes.  Total  heat exchange
area is 372 m2 (4,000 ft2).  Before  entering the stack, the  flue  gas passes
through a multicyclone  which separates  the larger  particles  of flyash for
reinjection.

                                      2-1

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                     From plant
                     manufacturing
                     facilities
r EPA continuous
 monitors probe


 r-Controlled condensation
  train, C-j-Cg grab sample
    Silo
(pine,  oak,
hickory with
glue and
ground  up
masonite)
                                                                       DNR:  Modified Method 5
                                                                       Acurex:  SASS, Method 5
Stack
                                                                      .Induced draft fan
                            Access-
                            doors  (2)
                                                          Flyash reinjection  chute
                              Firetube boiler
                              (three-pass)
                                    Forced
                                /~ draft fan
                               grab sample


                 Combustion^BHd9ewa11
                 air ports
                          Figure 2-1.   Boiler  schematic,
                                            2-2

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     Table 2-1 summarizes the boiler operating conditions during  the  test
performed.  The fuel ultimate analysis  is  given  in  Table 2-2.  The  test was
conducted over a 6-hour period with no  unusual difficulties.   However,
because of the relatively high excess air  level  over  the test  period
(160 percent), boiler efficiency was a  modest 64.5  percent, based on  the ASME
heat loss calculation method.  The woodwaste flowrate noted in Table  2-1 is
not a measured value.  It was calculated based on measured stack  gas  flowrate
(Method 5) and 03 level, and the fuel analysis.  This value should  be treated
with caution.  If the expected steam flowrate is calculated based on  the fuel
flowrate and heating value, and the boiler efficiency noted in Table  2-1,  a
value of 2.4 kg/s (19,400 Ib/hr) results.   This  contrasts with the  control
                                              i
panel steam meter reading of 1.7 kg/s (13,600 Ib/hr).  The calculated value
(2.4 kg/s) is more likely to be nearly  correct.
                                     2-3

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            TABLE 2-1.  BOILER OPERATING CONDITIONS
Steam flow, kg/s (1Q3 lb/hr)                       1.71 (13.6)
Drum pressure, MPa (psig)                          0.841 (122)
Feedwater pressure, MPa  (psig)                     1.09 (158)
Outlet pressure, kPa (in. 1^0)                     0.25 (1.0)
Collector pressure, kPa  (in. 1^0)                  0.54 (2.1)
Stack temperature, °C (°F)                         343 (650)
Ambient air, °C (°F)                               25 (77)
Wood feed rate, kg/s (lb/hr)a                      0.514 (4,070)
Excess air, percent'5                               160
Boiler efficiency, percent0                        64.5
|*As fired, calculated from stack gas flow, 0?, and fuel analysis
bCalculated from the Og measurements and fuel analysis
cBased on heat loss method
    TABLE 2-2.  ULTIMATE FUEL ANALYSIS (PERCENT BY WEIGHT)9

        Carbon, C                                  47.60
        Hydrogen, H                                 5.75
        Nitrogen, N                                 0.18
        Sulfur, S                                   0.04
        Oxygen, 0 (by difference)                  45.93
        Ash                                         0.50
        Moisture5                                   5.66
        Higher heating value, kJ/kg            20,060
                             (Btu/lb)          (8,630)
        j^Dry basis,  except as noted
        bAs received

                              2-4

-------
                                  SECTION 3
                              EMISSION RESULTS

     The objective of this test program was to measure  flue  gas  emissions  and
pollutant concentrations in the bottom ash stream  from  a wood-waste-fired
firetube boiler under as-found operating  conditions.  Emission measurements
were performed in cooperation with  the North  Carolina Department of  Natural
Resources and Community Development (DNR), whose  team was  onsite to  perform  a
                                              *
polycyclic organic matter  (POM) emissions evaluation  (Reference  3-1).
3.1    SAMPLING PROTOCOL
     The boiler sampling protocol  included  the following  procedures:
     •   Source Assessment Sampling System  (SASS)
     •   Controlled  Condensation  System  (CCS) (S02, 503)
     •   Grab sample for Cj  to  Cg hydrocarbon measurement
     •   EPA Method  5 (particulate)
     •   Continuous  monitors  for  03, CO  and  NOX
     •   Fuel grab  sample
     •   Bottom ash  grab  sample
     Sampling and analysis procedures conformed to a modified EPA Level  1
protocol (Reference  3-2).   SASS and Method  5 measurements were taken at the
stack.  The CCS train,  the continuous monitors, and the gas grab samples for
GI  to Cg hydrocarbon analysis were taken  at the boiler outlet, upstream of
                                      3-1

-------
the mechanical  participate  collector-   The continuous monitoring of flue gas
02, CO, and  NOX was  performed  by  EPA-IERL/RTP personnel.
3.2    CRITERIA POLLUTANT AND  OTHER  VAPOR SPECIES EMISSIONS
     Table 3-1  summarizes gaseous and  particulate emission measurements
during the test.   Continuous monitoring equipment, including a gas
conditioning system,  were used to measure 02, CO, and NOX.  As shown, flue
gas 02 was quite  high during the  test,  even for wood-fired boilers which
normally operate  at  high excess air.   The-excess air level corresponding to
the average  flue  gas  02 in  Table  3-1  is about 160 percent.
     NOX emissions averaged 154 ng/J.   This is at the high end of the range
typically cited for  industrial  wood-fired units (Reference 3-3), and is
higher than  that  measured from the other wood-fired boiler tested under the
CMEA program (Reference 3-4).   The relatively high NOX emissions from this
unit are most likely  explained by the  high nitrogen content of the fuel
(0.18 percent).   Most wood  fuels  contain less than 0.1 percent nitrogen.
     The CO  emissions are of interest  in this test because of their extreme
variability  and relatively  high levels.  As noted in Table 3-1,  CO emissions
varied from  about 40  ppm (dry)  to over  2,200 ppm.  The variation in CO
emissions with changing flue gas  02  levels is shown in figure 3-1.  The
figure shows  that when flue gas 02 was  below 12 percent,  CO emissions were
below 200 ppm (dry at 3 percent 02).   However,  as flue gas 02 increased above
12 percent,  CO emissions rapidly  increased, to  well  over  1,000 ppm (at
3 percent 02) at  flue gas 02 above 15  percent.   This suggests that, under the
conditions of this test, the flame was  being quenched by  the large amount of
excess air fired.
                                     3-2

-------
                    TABLE  3-1.   FLUE  GAS  EMISSIONS
Uncorrected
02, percent dry
CO, ppm dry
NOX, ppm dry
Moisture, percent
Corrected
NO (average as N0£)
Participate
SASS
Method 5
Solid
Condensible
DNR Method 5e
Solid
Range Average
11.0 to 16.8 13.1
38 to 2,257 NA*
33 to 603 134
b 5.54
ppmc ng/J
305 154
mg/dscm
190 ' 114

180 108
1.9 1.1

200 127





g/kgd
2.96

2.15

2.04
0.021

2.40
aNot applicable, data variability too wide to allow defining
 meaningful average
Extractive sample, range not applicable
cAt 3 percent Og, dry
dAs fired (wet) basis
Reference 3-1, average of two runs
                                 3-3

-------
     10,000  r;
 CM
O
 0>
 O
 S-
 O)
 a.
 •p
 ro
 T3
 Q.
 O.
 O
 O
      1,000
         100
          10
                             8
12
16
20
       1,000
ro
J- O

  4-J
 " C
£ 
-------
     The NOx emissions, also  shown  in  Figure  3-1,  exhibit  no  strong  variation
with flue gas 03; NOX emissions  essentially  stayed in  the  200 to  400 ppm
range (dry at 3 percent 02) over the  range  in 02  of 10 to  16  percent.
     S02 or $03 in  the flue gas  were  below  a detection limit  of 10  ppm using
the CCS method with  subsequent wet  chemical  analyses.   This method  normally
has a detection limit of  below 1 ppm.   However,  problems encountered in the
laboratory titration of samples  collected in the  field (see Appendix A)
resulted in an increased  detection  limit of about 10 ppm.   The fact that S02
and $03 emissions were below  10  ppm is not  surprising, considering  the low
sulfur content of the fuel  (0.04 percent).   In fact, assuming 100 percent
conversion of the fuel sulfur to S02>  maximum S02 concentrations would be
only 26 ppm at stack conditions.
     Particulate emissions  were  measured at 190  mg/dscm by the SASS train,
180 mg/dscm by this program's Method 5 train and 200 mg/dscm  by the DNR
Method 5 train, all  in good agreement.
     The particulate size distribution obtained  by the SASS train is
summarized in Table 3-2.   Approximately half of  the particulate is  less than
1 urn, which would be expected from  a unit using  flyash reinjection.
3.3    TRACE ELEMENT EMISSIONS
     Trace element  concentrations in the wood fuel, bottom ash, and the SASS
catches were measured using atomic  absorption spectroscopy (AAS) for mercury,
antimony, and arsenic, and  spark source mass spectroscopy (SSMS) for 62 other
elements.  Analysis results on the  SASS catches  were used to  calculate flue
gas concentrations  of these elements.   These are presented in Appendix B.
However, trace element flowrates and mass balance estimated could not be
established since the bottom  ash generation rate was not measured.

                                      3-5

-------
                   TABLE  3-2.   PARTICULATE SIZE DISTRIBUTION
Particulate cut size
>10 ym (10 ym cyclone plus probe
wash)
3 to 10 ym (3 ym cyclone)
1 to 3 ym (1 ym cyclone)
<1 ym (filter)
Total

ng/J
26
18
12
58
114
Emissions
mg/dscm
44
29
20
97
190

Percent
of total
particulate
23.1
15.5
10.5
50.9
100.0
     Table 3-3  shows  trace  element concentrations in the wood fuel  (as
fired), the  bottom  ash,  and the  SASS  particulate in two size ranges.   The
data in the  table show a clear pattern  of trace element enrichment in the
coarse (>3 ym)  particulate  over  the bottom ash.  That is, the concentration
(yg/g) of most  elements  analyzed is greater in  the coarse particulate than in
the bottom ash.  However, this enrichment pattern does not extend into the
fine (<3 ym) particulate; concentrations  of most elements noted are less in
the fine particulate  than in  the coarse particulate, or even the bottom ash.
Similar results were  noted  in the trace element analysis data obtained in
tests of the other  wood-fired boiler  tested in  the CMEA (Reference  3-4).
This is the  opposite  of  the normal  occurrence in coal-fired sources,  where
many elements are further enriched in the fine  particulate.
                                     3-6

-------
          TABLE  3-3.   TRACE  ELEMENT CONCENTRATIONS (yg/g)
                                                Particulate
Element
Aluminum
Antimony
Arsenic
Barium
Beryl 1 i urn
Bismuth
Boron
Bromine
Cadmium
Calcium
Cerium
Cesium
Chlorine
Chromium
Cobalt
Copper
Dysprosium
Erbium
Europium
Fluorine
Gadolinium
Gal 1 i urn
Germanium
Hafnium
Hoi mi urn
Iodine
Iron
Lanthanum
Lead
Lithium
Lutetium
Magnesium
Manganese
Mercury
Molybdenum
Wood fuel
2.0
a
a
21
<0.010
a
0.20
0.20
0.090
>100
0.60
<0.010
22
0.030
0.090
2.0
a
a
<0.010
0.40
0.010
0.040
0.010
a
a
0.030
12
0.50
0.20
0.070
a
>100
17
<0.050
0.020
Bottom ash
>1,000
a
a
>1,000
0.20
a
280
4.0
0.80
>1,000
66
0.70
110
52
3.0
61
2.0
0.40
1.0
160
2.0
7.0
0.30
0.30
1.0
0.50
>1,000
120
82
65
<0.10
>1,000
>460
<0.050
13
10 + 3 pm
>1,000
a
a
>1,000
0.20
a
570
21
17
>1,000
240
1.0
>1,000
100
17
170
4.0
2.0
2.0
140
5.0
7.0
2.0
a
3.0
3.0
>1,000
240
170
3.0
0.40
>1,000
>920
<1.0
20
1 ym + filter
a
a
a
1,000
a
<0.52
a
a
1.0
>2,100
4.7
<0.52
1,500
4.7
0.52
15
<0.52
<0.52
<0.52
210
<0.52
a
0.52
<0.52
<0.52
a
68
4.7
260
1.0
<0.52
a
>150
<0.43
2.6
aElement not detected
                               3-7

-------
                     TABLE 3-3.  CONCLUDED
Particulate
Element
Neodymium
Nickel
Niobium
Phosphorus
Potassium
Praseodymium
Rubidium
Samari urn
Scandium
Selenium
Silicon
Silver
Sodi urn
Strontium
Sulfur
Tantal urn
Tel 1 uri um
Terbium
Thallium
Thori um
Thul i um
Tin
Titanium
Tungsten
Uranium
Vanadium
Ytterbium
Yttrium
Zinc
Zirconium
Wood fuel
0.020
0.20
0.010
57
>62
0.060
0.40
0.050
<0.010
0.60
17
<0.010
>13
3.0
6.0
a
<0.010
<0.010
a
a
a
0.020
3.0
a
a
<0.040
a
0.070
3.0
0.30
Bottom ash
22
75
1.0
>1,000
>1,000
10 .
260
9.0
1.0
2.0
>1,000
a
>1,000
>1,000
>1,000
a
0.30
0.90
a
0.90
<0.010
2.0
>1,000
25
0.40
15
0.50
15
240
7.0
10 + 3 ym
25
300
2.0
>1,000
>1,000
21
520
19
<0.10
28
>1,000
17
>1,000
>1,000
>1,000
3.0
0.70
2.0
0.60
1.0
0.30
8.0
>1,000
89
<0.60
9.0
2.0
40
>1,000
15
1 ym + filter
1.6
14
1.0
>310
>52
a
51
0.52
a
0.52
a
2.6
a
48
a
<0.52
<0.52
<0.52
a
<0.52
<0.52
1.0
a
21
<0.52
a
<0.52
0.52
520
a
aElement not detected
                               3-8

-------
3.4    ORGANIC SPECIES EMISSIONS
     Organic analyses were performed on  flue  gas  samples  according  to  the  EPA
Level 1 protocol (Reference 3-2)  as outlined  in Appendix  A.   Volatile  organic
gas phase species having boiling  points  in  the nominal  Cj to  Ce  range  of
-160° to 100°C  (-260° to 210°F) were measured by  multiple analyses  of  flue
gas samples using onsite gas  chromatography.  This  procedure  gives  total
volatile organics by boiling  point range only.   SASS samples  were extracted
with methylene  chloride  in  a  Soxhlet  apparatus.   Total  semivolatile organics
with boiling  points  in  the  nominal  Cy  to CIG  range  of 100° to 300°C (210° to
570°F) were determined  in  the laboratory by total chromatographable organic
(TCO) analyses  of  the  organic module  sorbent (XAD-2) and condensate sample
extracts.   Nonvolatile  organic species having boiling points in the nominal
Ci6+ range  of greater  than 300°C (570°F) were determined by gravimetric
(GRAY)  analysis of SASS sample extracts, including filter and cyclone
catches.
      Infrared spectrometry (IR) was also performed on GRAV residues to
identify  organic functional  groups present.  In  addition, gas
chromatography/mass spectroscopy (GC/MS) analysis of total sample  extracts
was performed to identify specific polynuclear aromatic  and other  organic
compounds (the semivolatile organic priority pollutants).  A discussion of
the analytical  results follows.
3.4.1   Ci  to  Cg, TCO and GRAV Analyses
     Table 3-4 summarizes total  organic emissions results from  the TCO, GRAV,
and onsite GC analyses.  Approximately  90  percent of the organic emissions
were in the Cj to C$ boiling point range and over half of those were  in the
03 boiling range.  TCO emissions were below  the  detection limit  for all

                                      3-9

-------
           TABLE  3-4.   SUMMARY OF TOTAL ORGANIC EMISSIONS

Volatile organic gases
analyzed in the field
by gas chromatography:
C2
f3
C4
c5
Total Cj to GS
Semi volatile organics
analyzed by TCO:
XAD-2 cartridge
Organic module condensate
Total Cj to Cjs
Nonvolatile organics analyzed
by gravimetry:
Probe wash
10 + 3 ym cyclones
Filter + 1 pm cyclone
XAD-2 cartridge
Organic module condensate
Total C16+
Total organics
mg/dscm

1.2
0.5
2.8
0.5
ND
ND
5.0

<0.01
<0.003
<0.01

<0.2
<0.2
0.4
0.3
0.7
5.7
ng/J

0.72
0.30
1.68
0.30
ND
ND
3.0

<0.006
<0.002
<0.006

<0.12
<0.12
0.24
0.18
<0.06
0.42
3.4
mg/kg
fuel as fired

14
5.7
32
5.7
ND
ND
57

<0.03

-------
samples analyzed, while the GRAY  result  accounted  for  the  remainder  of  the
organics emitted.
     The organic emission results obtained  for  the XAD-2 extract  have been
compromised somewhat due to the use,  in  these tests, of XAD-2  resin  which  had
been inadvertently contaminated by  acetone  between resin preparation and
eventual use.  Thus, several acetone  solvent contaminants  and  acetone
polymerization products (chiefly  an acetone dimer), all of low molecular
weight and in the TCO boiling  point range,  were introduced in  the resin.
This resulted in a high TCO blank for the XAD-2 resin. In an  attempt to
correct for the high blank, 6C/MS analysis  of the  extracts was performed  to
identify and quantitate specific  contaminant species  in both the  blank  and
sample extracts.  Subtracting  the amount of these  contaminant  species found
                                          t
in both sample and blank extracts from the  TCO  levels  of each  allowed
definition of a corrected TCO  value for  the sample and the blank. These
corrected values were used  to  calculate  the TCO levels noted in Table 3-4.
It should be noted that all contamination consisted of TCO boiling range
compounds, so gravimetric results should be unaffected.
     The total organic species emissions in the flue  gas from  this unit at
3.4 ng/J are lower than the range typical from  wood-fired  boilers
(14 to 320 ng/J, Reference  3-3),  and  in  fact are at the low end of the  range
noted in the other unit tested under  the CMEA (65  mg/kg wood fired for  this
unit, 60 to 3,000 mg/kg for the other CMEA-tested  unit, Reference 3-4).
       The total TCO and GRAV  organic content of all  samples analyzed was
sufficiently low, that further Level  1 analyses of the samples (i.e., liquid
chromatography separation and  low resolution mass  spectrometry) was  not
warranted.

                                      3-11

-------
3.4.2  IR Spectra of Total Sample Extracts
     IR spectrometry was  used  to Identify organic  functional  groups  present
in GRAV residue of the SASS  sample  extracts.   The  results  of  the  IR  analysis
for the total extracts are summarized  in Table 3-5.   All  spectra  were
relatively weak, consistent  with the relatively low  GRAV  content  of  the
extracts.  The spectra of the  1 ym  + filter and the  XAD extracts  suggest only
the presence of aliphatic hydrocarbons.  The  spectra of the other samples
were too weak to interpret.
3.4.3  Gas Chromatography/Mass Spectrometry Analysis of Total
       Sample Extracts
     Capillary GC/MS analyses  of the extracts of the flue  gas  samples
collected by SASS were performed to detect and quantify specific  POM and
other organic compounds (the semivolatile organic  priority pollutants).  The

         TABLE 3-5.  SUMMARY OF IR  SPECTRA OF TOTAL  SAMPLE EXTRACTS
Sampl e
Probe
10 + 3ym
1pm + filter
Filter blank
XAD-2
OMC
Wave number
(cm-1)
—
—
2,900
—
2,900
2,820
—
Intensity
—
—
S
—
S
S
—
Possible
assignment
No peaks
No peaks
C-H stretch
No peaks
C-H stretch
C-H stretch
No peaks
           S = Strong
                                     3-12

-------
species sought In the analyses and  their  respective  detection  limits  are
listed in Table 3-6.  The results of  the  GC/MS  analyses  are  summarized  in
Table 3-7.  The POM and other species  listed  were  detected  in  measurable
quantities only in the XAD extract, although  phenol  was  also detected in  the
organic module condensate.
     As shown in Table 3-7,  five POM  species  were  detected  in  the  flue  gas
from the boiler test.  Naphthalene  was emitted  in  by far the greatest
concentrations.  Table 3-7 also notes  the results  obtained  by  the
North Carolina DNR in simultaneous  tests  of this boiler  (Reference 3-1).  The
sampling equipment employed  by DNR  was based  on the  modified EPA Method 5
technique developed by Battelle Columbus  Laboratories (Reference 3-5).
Collected samples were analyzed in  the DNR^ tests by  a capillary column
GC/flame ionization detector (FID)  technique.  Table 3-7 shows remarkably
good agreement in emission levels of  the  species analyzed in both  test
programs.
3.5    RADIONUCLIDE EMISSIONS
     Radiometric activities  of the  composite  particulate catch from the SASS
train cyclones and filters are presented  in Table  3-8.   The  sum of the  alpha
plus beta activities for the particulate,  when  converted to  emission  rate,
corresponds to 820 pCi/kg fuel.  By comparison, the  radionuclide emissions
(excluding radon) calculated for a  coal-fuel  powerplant  range  from
170 to 800 pCi/kg coal (Reference 3-6).
                                     3-13

-------
         TABLE 3-6.  COMPOUNDS SOUGHT  IN THE GC/MS ANALYSIS AND
                     THEIR DETECTION LIMITS  (ng/yl INJECTED)
2,4,6-trichlorophenol
p-chloro-m-cresol
2-chlorophenol
2,4-dichlorophenol
2,4-dimethylphenol
    Acid Compounds

        5       2-m"trophenol
        5       4-nitrophenol
        5       2,4-dinitrophenol
        5       4,6-dinitro-o-cresol
        5       pentachlorophenol
                phenol

Base Neutral Compounds
1,2,4-trichlorobenzene           1
1,2-dichlorobenzene              1
1,2-di phenylhydrazi ne            1
  (as azobenzene)
1,3-dichlorobenzene              1
1,4-dichlorobenzene              1
2,4-dinitrotoluene               1
2,6-dinitrotoluene               1
2-chloronaphthalene              1
3,3'-dichlorobenzidine           5
3-methyl cholanthrene            40
4-bromophenyl phenyl ether       1
4-chlorophenyl phenyl ether      1
7,12-dimethyl benz(a)anthracene  40
N-nitrosodi-n-propylanrine        5
N-nitrosodimethylamine           NA
N-nitrosodiphenylamine           1
acenaphthene                     1
acenaphthylene                   1
anthracene                       1
benzo(ghi)perylene               5
benzidine                        20
benzo{b)fluoranthene             1
benzo(k)fluoranthene             1
benzol a)anthracene               1
benzo(a)pyrene                   1
                benzo{c)phenanthrene
                bis(2-chloroethoxy)methane
                bis(2-chloroethyl)ether
                bis(2-chloroisopropyl)ether
                bis(2-ethylhexyl)phthalate
                butyl benzyl phthalate
                chrysene
                di-n-butyl phthalate
                di-n-octyl phthalate
                di benzo(a,h)anthracene
                dibenzof c,g)carbazole
                diethy! phthalate
                dimethyl phthalate
                fluoranthene
                fluorene
                hexachlorobenzene
                haxachlorobutadi ene
                hexachl orocyclopentadi ene
                hexachloroethane
                i ndeno(1,2,3-cd)pyrene
                isophorone
                naphthalene
                nitrobenzene
                perylene
                phenanthrene
                pyrene
5
20
20
20
5
1
40
1
1
1
1
1
1
1
1
5
40
1
1
1
1
1
1
1
1
5
1
1
1
40
1
1
                                  3-14

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 TABLE 3-7.  POM AND  OTHER  ORGANIC  SPECIES  EMISSION  SUMMARY

Compound
Acenaphthylene
Fluoranthene
Naphthalene
Phenanthrene
Pyrene
Phenol
Detection limit
This
yg/
dscm
0.30
0.08
3.3
0.30
0.20
0.38C
0.04
study
yg/kg
fuel5
3.4
0.9
37.5
3.4
2.3
4.3
0.5
DNR
yg/
dscm
NA
ND
6.34
ND
ND
NA
0.12
*t
la
yg/kg
fuel5
NA
ND
83.2
ND
ND
NA
1.6
DNR
yg/
dscm
NA
ND
0.85
ND
0.30
NA
0.08
2a
yg/kg
fuel5
NA
ND
12.1
ND
4.3
NA
1.2
 NA ~ Compound not analyzed
 ND -- Compound not detected above detection limit
^Reference 3-1
&Dry basis
C60 percent of phenol noted detected  in  the organic module
 condensate; all other results from XAD-2  extract only
          TABLE 3-8.  RADIOMETRIC  ACTIVITY  (pCi/g)a  OF
                      THE  COMPOSITE  SASS  PARTICULATE
             Sample                Alpha            Beta
      Particulate composite     53.3  ±  37.2     328.1  ± 98.3
      aThe ± values  are  the  2  sigma  Poisson  standard
       deviation of  the  counting  error
                               3-15

-------
                           REFERENCES FOR SECTION 3
3-1.  Wainwright, P. B., et al., "A POM Emissions Study for  Industrial
      Wood-Fired Boilers," North Carolina Department of Natural Resources  and
      Community Development, Raleigh, North Carolina, April  1982.

3-2.  Lentzen, D. E., et al., "IERL-RTP Procedures Manual, Level  1
      Environmental Assessment  (Second Edition)," EPA-600/7-78-201,
      NTIS PB293795, October 1978.

3-3.  Lips, H. I., and K. J. Lim.  "Assessment  of Emissions  from  Residential
      and  Industrial Wood Combustion," Acurex Draft  Report FR-81-85/EE,
      April 1981.

3-4.  Castaldini, C.  "Environmental  Assessment  of a Wood-Waste-Fired
      Industrial Watertube Boiler," EPA Report  AEERL-276/7,  January  1987.

3-5.  Jones,  P. W., et al.,  "Measurement  of  Polycyclic  Organic Materials and
      Other Hazardous Compounds in Stack  Gases  — State of the Art,"
      EPA-600/2-77-202,  NTIS PB274013, October  1977.

3-6.  "Radiological  Impact Caused  by  Emissions  of Radionuclides into Air in
      the  United States  -- Preliminary Report," EPA-520/7-79-006,
      NTIS PB80-122336,  August  1979.
                                       3-16

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                                  SECTION 4
                           ENVIRONMENTAL ASSESSMENT

     This section discusses  the  potential environmental  impact  of  the
wood-fired industrial boiler tested,  and also  discusses  the  results  of  the
bioassay testing of  the  flue gas and  bottom  ash  stream  samples  collected.
The potential environmental  impact  is evaluated  by  comparing flue  gas  stream
species concentrations to  occupational  exposure  guidelines.   These
comparisons  are made to  rank species  discharged  for  possible further
                                           i
consideration.  Bioassay analyses were conducted as  a more direct  measure  of
the potential health and ecological effects  of the  effluent streams.  Both
these analyses are aimed at  identifying potential  problem areas and  providing
the basis for ranking pollutant  species and  discharge streams for  further
consideration.
4.1    EMISSIONS ASSESSMENT
     To obtain a measure of  the  potential  significance  of the discharge
streams analyzed in  this test program, discharge stream concentrations  were
compared to  indices  which  reflect potential  for  adverse health  effects. For
the flue gas discharge,  the  indices used for comparison were occupational
exposure guidelines, specifically the time-weighted-average Threshold  Limit
Values (TLV's) defined by  the American Conference of Governmental  Industrial
Hygienists (ACGIH) (Reference 4-1).
                                     4-1

-------
     The comparisons of the flue gas stream species concentrations  to  these
occupational exposure guidelines are only performed to  rank  species emission
levels with respect to potential for adverse effects.   Conclusions  concerning
absolute risk associated with emissions  are not,  and  should  not,  be drawn.
These evaluations are only presented to  place  different species emitted  into
perspective and to rank them for further consideration.
     Table 4-1 lists those pollutant species emitted  in the  flue  gas at
levels greater than 10 percent of  their  occupational  exposure  guideline.
Emissions of NOX (as N02) were almost  two orders  of magnitude  higher than  its
(N02) occupational exposure guideline.   CO, nickel, and phosphorus  were
emitted at levels exceeding their  respective occupational  exposure
guidelines.
4.2    BIOASSAY RESULTS
     Bioassay tests were performed on  the organic sorbent  (XAD-2) extracts,
the particulate flyash collected by the  SASS,  and the bottom ash.  Bioassay
results reported here are for both health and  ecological effects  tests
(Reference 4-2).  The bioassay tests performed on the XAD-2  extracts were
health effects tests only.  These  were:
     •   Ames assay, based on the  property of  Salmonella typhimurium mutants
         to revert due to exposure to  various  classes of mutagens
     •   Cytotoxicity assay (CHO)  with mammalian  cells  in  culture to measure
         cellular metabolic impairment and death  resulting from exposure  to
         soluble toxicants
In addition to the Ames test, health effects bioassay tests  performed on  the
bottom ash and the particulate collected by the SASS  included:
                                     4-2

-------
TABLE 4-1.  FLUE GAS SPECIES  IN CONCENTRATIONS  EXCEEDING 0.1  OF  AN
            OCCUPATIONAL EXPOSURE LIMIT
Species
NO
CO
Nickel, Ni
Phosphorus, P
Barium, Ba
Lead, Pb
Chromium, Cr
Potassium, K
Silver, Ag
Copper, Cu
Iron, Fe
Flue gas
concentration
(pg/dscm)
2.56 x 105
4.4 x 104 to 2.63 x 106
190
>120
>190
45
15,
>400
1.9
32
>140
Occupational
exposure
guidelines
( ug/m3 ) a
6,000
55 ,000
100
100
500
150
50
2,000
10
200
1,000
   threshold  Limit Value (Reference 4-1)

   The  rabbit  alveolar macrophage (RAM)  cytotoxicity assay which gives
   a  toxicity  evaluation  measured by the reduction in cell viability
   and  adenosine  triphosphate content of the cultures after several
   hours  exposure to the  test material
   The  whole animal  acute toxicity test  in live rodents (WAT) to
   identify in vivo toxicity of samples
                                4-3

-------
     Table 4-2 summarizes the results  from the Ames, CHO, RAM,  and WAT
assays.  The results suggest that the  partlculate  and bottom  ash  were of
nondetectable to low toxicity and mutagenicity.  The XAD-2  extract showed
moderate toxicity and mutagenicity.
     The bottom ash was also tested  for  acute  toxicity  to freshwater
invertebrates (Daphnia magna).  freshwater  fish  (fathead minnow, Pimephales
promelas) and freshwater  algae  (Selenastrum  capricornutum).  Table 4-3
summarizes the results of these tests.  Results  of these assays suggest that
this sample was also of nondetectable  to low toxicity  to aquatic organisms.
4.3     SUMMARY
     Comprehensive  emission  characterization tests were performed on a
wood-waste-fired horizontal  return  tube  firetube industrial boiler.   Flue gas
NOX, CO, and  particulate  emissions  were  measured (S02  and $03 were sampled
for, but not  detected).   In  addition,  flue gas emissions of 65 inorganic
trace  elements,  total  organics  in three  boiling point  ranges, and ROM's and
selected other  organic species  (the semivolatile organic priority pollutants)
were also measured. The  boiler bottom ash was also analyzed for trace
element composition.
     CO emissions  from the  unit were quite variable and often quite high  over
the  duration  of  the tests performed.  Emissions ranged from about 100 to
almost 10,000 ppm  (dry,  3 percent 03).  The relatively high CO emission
levels were  a direct consequence of the  relatively high excess air level  at
which  the  boiler operated.   Stack gas 02 ranged from 11 to 17 percent over
the  test  duration,  with  an  average level of about 13 percent (corresponding
to 160 percent excess  air).   CO emissions were below 200 ppm (3  percent
when 02 was  below 12 percent; however CO emissions increased to  well over

                                      4-4

-------
         TABLE 4-2.  BIOASSAY RESULTS (HEALTH EFFECTS)
Bioassay
Sample
Bottom ash
Composite participate
XAD-2 extract
Ames3
NO
ND
M
CHOb
NP
NP
M
RAMb
L/ND
L
NP
WATb
ND
NP
NP
 ND ~ Nondetectabl e
  L ~ Low
  M — Moderate
 NP ~ Assay not performed
fMutagenicity test
bToxicity test
            TABLE 4-3.  BOTTOM ASH BIOASSAY  RESULTS
                        (ECOLOGICAL  EFFECTS)
                                       Freshwater
               Algal      Daphnia          fish
                           L/ND            ND
                L — Low toxicity
               ND — Nondetectable toxicity
                              4-5

-------
1,000 ppm (3 percent 03) when  flue  gas  03 was  above  15  percent.
Corresponding boiler efficiency was  a modest 65  percent.
     NOX emissions from the boiler,  at  about 300 ppm (dry,  3  percent 02)
equivalent to about 150 ng/J heat input, or about 3  g/kg  wood, were
relatively high for a wood-fired unit.  However, the wood waste  fired had a
relatively high nitrogen content (for wood) at 0.18  percent nitrogen.
     The total organic emissions from the boiler at  3.4 ng/J  (65  mg/kg fuel)
were relatively low for a wood-fired boiler.   Almost 90 percent  of the
organic emissions were of volatile  (boiling point less  than 100°C)  organics;
the remaining 10 percent were  of nonvolatile (boiling point greater than
300°C) organics.  Several POM  species were emitted in the flue gas at levels
in the several pg/kg fuel range; naphthalene was emitted  at greatest (almost
40 yg/kg) levels.
     Compared to coal-fired industrial  boilers in the same  capacity range,
NOX emissions from the wood-fired unit  are comparable,  though at  the low  end
of the 300 to 400 ppm range (3 percent  02) typical of coal-fired  stokers.
S02 emissions from the wood-fired unit  was lower than would be typical  of a
coal-fired unit, reflecting the very low sulfur  content of  wood.
       Typical coal-fired boiler CO  emissions  are in the  several  hundred  ppm
or less range.  Comparable emissions from the  wood-fired  unit tested were
achievable, provided the excess air  level was  held below  that corresponding
to flue gas 02 of 12 percent.  However, over most of the  wood-fired boiler
test duration, CO emissions were higher.
       Total  semivolatile and  nonvolatile (SASS  train)  organic emissions  from
this boiler were at the low end of the  range typical  for  industrial  wood
                                     4-6

-------
firing.  They were also at the low end of  the  range  typical  of  industrial
coal firing.
       Emissions of several POM  species  (acenaphthylene,  fluoranthene,
phenanthrene, and pyrene) were measured  in the 0.1  to  0.3 yg/dscm range,  from
the wood-fired unit tested.  Naphthalene emissions  were measured  at
3.3 yg/dscm.  Emissions of the same  POM  species,  and in the same  emission
level  range are  not uncommon from industrial  coal-fired sources,  although
even naphthalene is rarely emitted  at levels  greater than about 1 yg/dscm
from such  sources.  The data suggest that  POM emissions from the  wood-fired
industrial  boiler may  have been  slightly higher than typical for  other
industrial  fuels, but  only  slightly.
                                      4-7

-------
                           REFERENCES FOR SECTION  4
4-1.  "Threshold Limit Values for Chemical Substances  and  Physical  Agents  in
      the Work Environment with Intended Changes  for  1982," American
      Conference of Governmental Industrial Hygienists, Cincinnati, Ohio,
      1982.

4-2.  Brusick, D. J., and R. R. Young,  "IERL-RTP  Procedures Manual:   Level  1
      Environmental Assessment, Biological Tests,"  EPA-600/8-81-024,
      NTIS PB82-228966, October 1981.
                                      4-8

-------
                                  APPENDIX A
                        SAMPLING AND ANALYSIS METHODS

     Emission test equipment was provided by Acurex and  the Office of
Research and Development of EPA.  Continuous monitoring  analyses  for 03, CO,
and NOX emissions were provided by EPA  personnel  using an  EPA mobile emission
monitoring laboratory.  Onsite equipment provided by Acurex included a  sulfur
oxides analysis train (controlled condensation  equipment), the  SASS train  for
particulate sizing and trace element and organic  species collection, EPA
Method 5 sampling train for total particulate emissions, and a  gas
chromatograph with a flame ionization detector  (GC/FID)  for gaseous
(Ci to Cg) hydrocarbon analyses.  Source testing  by Acurex and  EPA was
performed simultaneously with polycyclic organic  matter  (POM) emissions
testing by the North Carolina Department of Natural Resources and Community
Development (DNR).  The equipment used  by the DNR consisted of  an EPA
Method 5 sampling train modified for the collection of semivolatile organic
species as described by Battelle-Columbus Laboratories (Reference A-l). SASS
and Method 5 sampling was performed at  the stack. The controlled
condensation train, the continuous monitors, and  the gas grab samples for  Cj
to Cs hydrocarbon analysis were taken at the boiler outlet, upstream of the
unit's mechanical particulate collector.  Wood  fuel samples and bottom  ash
waste stream samples were taken by Acurex.
                                     A-l

-------
     The following sections briefly describe  the  equipment  and  sampling
procedures used by Acurex and EPA during  the  source  evaluation  of  the
wood-fired industrial boiler -
A.l    CONTINUOUS MONITORING SYSTEM FOR GASEOUS  EMISSIONS
     The continuous monitors for flue  gas analysis were furnished  by EPA in
their mobile  sampling van.  The gas samples were  taken  from the flue gas duct
upstream of the induced  draft  (ID) fan.   One  sampling  probe, located at  the
average centroid of the  stack, was used in sampling  the flue gas.   Flue  gas
03, CO, and NOX were measured  using the instrumentation summarized in
Table A-l; the calibration  gases are  listed  in Table A-2.   Figure  A-l
illustrates the flue gas sampling  system. The sampling probe is equipped
with an in-stack filter  for removal of particulate matter.   The heated
interface  box, containing pneumatically operated valves, permitted the
operator to transport calibration  gas  to  the  box and compressed air for
"back-flushing" of  the  sampling probe  and filter. The interface box is
connected  to  the gas conditioning  system  by  self-regulated  heat-traced Teflon
tubing.  A two-stage condensation  unit removes the water vapor from the
sample  prior  to delivery to the distribution  panel  and analysis.
A.2     PARTICULATE  EMISSIONS
     Particulate mass emission tests  were conducted  in accordance with EPA
Reference  Methods  1  through 5. The Acurex High Volume Stack Sampler (HVSS),
illustrated schematically in  Figure A-2,  was used in this program.  A 1.52m
(5-ft)  heated stainless  steel  glass-lined probe was  used to isokinetically
extract samples from the stack.   Probe temperature was maintained at 120°C
(250°F) as required  by  EPA Method  5.   A glass fiber  142-mm  (5.59-in.)
diameter filter was  used to capture the particulates.   The  impinger train

                                      A-2

-------
TABLE A-l.  MOBILE LABORATORY INSTRUMENT COMPLEMENT

Analyzer
Oxygen (Og)
Oxides of nitrogen (NOX)
Carbon monoxide (CO)

Manufacturer
MSA
TECO
* Horiba
Model
number
802
10AR
PIR2000
            TABLE A-2.   CALIBRATION GASES
Standard
NO
NO
CO
CO
02
02
Zero
Diluent
gas
Nitrogen
Nitrogen
Nitrogen
Nitrogen
Nitrogen
Compressed air
Nitrogen
Standard
concentration
148 ppm
202 ppm
258 ppm
1,020 ppm
11.1 percent
20.9 percent
Zero gas
                         A-3

-------
FILTER
        STACK
                    r
                    PROBE
             HEATED INTERFACE BOX
\
                     HEATED
                     SAMPLE
                      LINE
                                                 WATER-VAPOR
                                                   REMOVAL
                                                          TO DISTRIBUTION
                                                          PANEL AND ANALYZERS
                                              DRAIN
                                        DRAIN
                     Figure A-l.  Sample acquisition and conditioning system.

-------
                                                             •Smi th-Greenberq  Impinger
                                     7pm
Stack temperature T.C.
<"
\s

Probe temperature T.C.

"S" type J
pi tot tube
Pi tot AP
magnehel 1 c

f©^






I
" cyclone
)
s
(F
^^v
•
•MNMI
T
J
)vcn
T.C.. >
-
*^


^" u"a
ii
                                                         Modified Smith-Greenberg
                                                         impingers
  pressure  gages
AH orifice pi ate 7
       Orifice AH
       magnehelic gage
         ^
                         Gas
                                ^**f*'\ I
                         meter  ^jlOOml (each)   Empty ALice bath

                                     2        Fine adjustment
                                                pass
                                      ^VN    NX       /- '
                                      «   K<      r ^
                                          U      4.      '
                                           i      i eJ«a  i   c
                      Dry test n:oter
          Vacuum
          Gauge
      'Coarse
      adjustment
      valve
Air tight
vacuum
pump
                                                                                  Silica  gel
                                                                                 •dessicant
                                                                                Vacuum
                                                                                line
Note:  T.C.  = Thermocouple
                      Figure  A-2.   Particulate  sampling  train.

                                             A-5

-------
consisted of four glass impingers equipped with Teflon caps and 316 stainless
steel stems, collector tubes, and fittings.  The first two impingers
contained 100 ml of distilled water, the third was empty, and the fourth
contained a known amount of  silica gel.  The control module is equipped with
magnehelic gauges and digital thermocouple readouts, and a dry gas  flowmeter
for monitoring  pressure and  temperature in the stack and total gas  sampled.
     Sample collection took  place in the uninsulated stack above the  ID fan.
The particulate tests were performed at 48 sampling points in accordance with
EPA Method 1.   Each test point was sampled for 2.5 min, hence a  120-min total
sample time.  Figure A-3 illustrates the Method  5  sample recovery protocol
utilized to measure total particulate  mass collected with the HVSS  train.
Solid particulate matter is  defined as all particulate mass collected in  the
front half of the train; that is  the filter,  probe, and nozzle.  Condensible
particulate matter  is obtained from gravimetric  analyses of impinger  liquids
and  impinger rinses.
A.3    SULFUR EMISSIONS
     Sulfur emissions  (S02 and $03) were measured  using the controlled
condensation system Illustrated  in Figure  A-4.   This  sampling  system,
designed primarily  to measure vapor phase  concentration of $03  as ^$04,
consists of a heated quartz  probe, a Goksoyr/Ross  condenser  (condensation
coil), impingers, a pump, and a  dry gas test  meter.   Using the  Goksoyr/Ross'
condenser,  the  gas  is  cooled to  the dew point where  503 condenses as  ^$04.
S02  interference  is prevented by maintaining  the temperature  of the gas  above
the  water  dew point.   Sulfur dioxide  is collected  in  a  3  percent hydrogen
peroxide solution.  A  more  detailed discussion of  the  controlled condensation
sampling system is  given  in  Reference  A-2.

                                     A-6

-------
     FILTER
 DESICCATE AND
   WEIGH TO
CONSTANT WEIGHT
 PROBE. NOZZLE
AND FILTER WASH
                                                           EVAPORATE AT
                                                         ROOM TEMPERATURE
                                                           AND PRESSURE
  EVAPORATE AT
ROOM TEMPERATURE
  AND PRESSURE
MEASURE VOLUME
    TO »1 ml
                      DESICCATE AND
                        WEIGH TO
                    CONSTANT WEIGHT
                                                           EXTRACT WITH
                                                             3 i 25 m
                                                            ETHYL ETHER
                       EXTRACT WITH
                         3 x 25 ml
                       ETHYL ETHER
                                                                    EXTRACT WITH
                                                                      3 x 25 ml
                                                                    CHLOROFORM
                                                                                            FILTER THROUGH
                                                                                             47 mm TYPE A
                                                                                             GLASS FILTER
                                                                                             EVAPORATE AT
                                                                                           ROOM TEMPERATURE
                                                                                             AND PRESSURE
                                                                                            DESICCATE AND
                                                                                              WEIGH TO
                                                                                           CONSTANT WEIGHT
                                                    FILTER THROUGH
                                CONSTANT WEIGHT
                                                   ROOM TEMPERATURE
                                                   CONSTANT WEIGHT
NOTES.
1) ALL WEIGHTS ARE TO NEAREST OOlg
2) DESICCATE ALL SAMPLES FOR 24 HOURS PRIOR TO WEIGHING
        Figure A-3.    Sample  analysis  scheme  for  participate sampling  train,
                                                    A-7

-------
>
00
                          1/h" 
-------
     Both S02 and $03 (as ^$04) were measured by  titration  with  a
0.02 N NaOH using bromphenol blue and barium/thorin  as  the  indicators.
Results of the titration with bromphenol  blue  indicator were considered
questionable due to pH  imbalances in the  blanks  and  samples.  Most  of  the
samples analyzed required the addition  of acid to  swing the  indicator  color
to yellow for titration to  a basic  end  point.  Although S02  and  $03 analyses
using this indicator  showed concentrations in  the  range of  3 to  8 ppm
respectively, the  results were  considered of questionable validity  because of
problems associated with pipette  errors and varying  end points.
     The results of the barium/thorin  titration  seemed  to be much more
definitive.  For the  most part  end  points were easily determined and the
results consistent.   Using  this titration method the analysis indicated  that
there was no detectable oxidized  sulfur species  in the  sampled flue gas
stream.
A.4    TRACE ELEMENTS AND ORGANIC EMISSIONS
     Emissions of  inorganic trace elements and organic  compounds were  sampled
with the source assessment  sampling system (SASS).  Designed for Level  1
environmental assessment  (Reference A-3), the SASS collects large quantities
of gas and solid samples required for  subsequent analyses of inorganic and
organic emissions  as  well as particle  size measurement.
     The SASS, illustrated  in Figure A-5, is generally  similar to the  system
utilized for total particulate  mass emission tests (HVSS) with the exception
of:
     •   Particulate  cyclones heated in the oven with the filter to 230°C
         (450°F)
                                      A-9

-------
                                     Heated oven
                                                      Filter
I
(-»
o
          Stainless
            steel
            sample
            nozzle
                       Stack T.C.
                                                                  Organic module



                                                                 Gas temperature T.C.

                                                                    •1/2" Teflon line
           Stack
         velocity
       AP magnehelic
          gauges
                                                     Teflo
                                                   1 ine
                                                 Isolation
                                                ball valve
                     Stainless steel
                      probe assembly
                                                             Oven T.C.

                                                 Sorbent cartridge

                                              Heater controller
                                                  W" Tef bn li
                                             _  Condensate
                                             collector vessef
                                            Imp/cooler trace
                                          element collector
                                                Coarse adjustment
                                                         \
 Orifice  All
magnehelic
 gauge
                                                                                                                   Implnger
                                                                                                                    T.C.
                             Ice bath
                             600 grams
                              ilica  gel
                              deslcant
                             500 ml
                              0.2 H AgNOj
                              0.2 M (NH4)2 S208
                             500 ml
                              30% H202
Fine adjustment
  valve
                                                                   ,   Vacuum pumps
                                                                   1(10  ft3/min each)
                  Heavy wall
                  vacuum line
                   I          ^          iNTVX    Dry test mei
                   I	Control modules~-^l	'	
                      Note:   T.C.  = Thennocouple

                               Figure A-5.   Source  assessment  sampling  system train  schematic.

-------
     •   The addition of a gas cooler and organic sampling module
     •   The addition of necessary vacuum pumps
     Schematics outlining the sampling and analytical procedures using the
SASS equipment are presented in Figures A-6 and A-7.  The following briefly
describe analytical procedures used in measuring stack outlet  trace elements
and organic emissions.
     Inorganic analyses of solid and liquid samples  from the SASS  train were
performed with spark source mass spectroscopy  (SSMS)  for most  of the  trace
elements.  Atomic Absorption Spectrometry (AAS) was  used for analyses of
volatile mercury (Hg), antimony (Sb), and arsenic (As).
     Quantitative information on total organic emissions was obtained by  gas
chromatography for total chromatographable organics  (TCO) and  by gravimetry
(GRAV) of particulate, sorbent module (XAD-2), and condensate  trap organic
extracts.  Infrared spectroscopy (IR) was used for identification  of  organic
functional groups and gas chromatography/mass  spectroscopy  (GC/MS) was used
to quantitate POM and other organic species in extract samples.  Figure A-8
illustrates the organic analysis methodology followed during the current
program.
A.5    G! TO C6 HYDROCARBON SAMPLING AND ANALYSIS
     Samples of flue gas were collected for GI to Cg hydrocarbon analysis
using a grab sampling procedure.  Flue gas was extracted from  upstream of the
induced draft fan at the same location used for the  controlled condensation
sampling system.
     Samples for gaseous hydrocarbon analysis were collected using the
apparatus illustrated in Figure A-9.  The equipment  consisted  of a heated,
0.64-cm (1/4-in.) OD pyrex-lined, stainless-steel probe fitted with a glass

                                     A-ll

-------









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                                                                                                            Cfl
                                                                                                            OB
                                                                                                            A
SECOND AND THIRD
IMPINGERS COMBINED
     TOTALS
2   5
6   1
    * If riauir«d, itmpl* should b» wt »lid« (or bioloqicil aiulyia at this point.

    This jno a rtquirtd to d*fin* th* total mass of partieulau catch. If ih* campl* »c««ds T0% of (K« total eyelon* and
    (liter sampla weight proeavd to analysis. If th* sarnpU it tai than 10% of th» catch, hold in rtsarva.
              Figure A-6.    Flue  gas analysis  protocol  for  SASS  samples.
                                                    A-12

-------
CO
                                   Figure A-7.  Flue  gas  analysis  protocol.

-------
                             Organic Extract
                                  or
                           Neat Organic Liquid
                                                       TCO Analysis
                                Concentrate
                                 Extract
GC/MS Analysis,
POM, and  other
organic species
Infrared Analysis
                       Gravimetric
                            Aliquot containing
                                15-100 mg
     Repeat TCO
      Analysis
    if necessary
                                Solvent
                                Exchange
   Infrared Analysis
                                 Liquid
                             Chromatographic
                               Separation
                                 t  T  ?  ? ?
                             Seven  Fractions
          Mass Spectra
            Analysis
    TCO
Gravimetric
  Analysis
          Figure A-8.   Organic  analysis  methodology.
                                   A-14

-------
        Heated  Pyrex-
        lined probe   \
       Glass wool
i-»
tn
                                AC  line
     Proportional
     voltage
     controller
                                     Probe
                                     T/C
Bulb
T/C
                                      Temperature
                                      indicator
                                                                        Heated 300 ml
                                                                        sample bulb
                                                           Gas  -
                                                           tight
                                                           septum
                                          Teflon
                                          stopcock
                                                 Heavy wall
                                                 vacuum
                                                 line
                                      Teflon diaphrams
                                      vacuum pump
                  Note:   T/C  =  Thermocouple

                          Figure  A-9.   diagram of Ci  to Cs hydrocarbon sampling system.

-------
wool filter at the probe  inlet.  The  outlet  of  the  probe  was  directly
attached to a 300-ml pyrex  sampling bulb.  The  bulb  was equipped  with  Teflon
gas-tight stopcocks at each end and a septum port  for  sample  removal.   The
sampling bulb was insulated with heat tape powered  by  a varying voltage
controller.  The heating  jacket kept  the  sample gas  above the dew point to
minimize sample loss due  to water  condensation.
     Prior to sampling, the gas bulb  was  purged with stack gas for 3 min and
then sealed.  The trapped flue gas was  then  analyzed onsite with  a Carle 8500
gas chromatograph (GO equipped with  a  flame ionization detector.  Table A-3
lists the design specifications of the  Carle GC.  A  1.85-m (6-ft) long,
0.32-cm (1/8-in.) diameter  stainless-steel column packed  with Porapak  Q 60/80
mesh was used to separate the hydrocarbons into their  respective  components
(Ci to GS).  The GC was calibrated with repeated injections of a  standard gas
containing GI to C$ hydrocarbons (each  having a concentration of  15 ppm).
The chromatographic responses for  the standards and  the samples were recorded
on a Hewlett-Packard Model  3390A reporting integrator.
A.6    FUEL AND BOTTOM ASH  SAMPLING
     Wood fuel samples were collected at  the outlet  of the storage silos.
Multiple samples were taken over the  duration of each  test.  The  final  sample
used in proximate and ultimate analyses and  inorganic  trace element analysis
represented a composite of  all samples  taken.   Bottom  ash was collected from
the furnace downstream of the bridgewall, the day after the test.
                                     A-16

-------
         TABLE A-3.  GAS CHROMATOGRAPH SPECIFICATIONS
                     (CARLE INSTRUMENTS, INC. MODEL 8500)
Sensitivity:

Suppression range:

Noi se:


Time constant:


Gas required:
5 x 10-12 A for 1 mV output

10-9 A

0.5 percent peak to peak on most
sensitive range

100 ms on all ranges except "1" range
which is 200 ms

Carrier gas (helium)
Combustion air
Fuel gas (hydrogen)
                               A-17

-------
                          REFERENCES FOR APPENDIX A
A-l.  Jones, P. W., et al., "Measurement of Polycyclic Organic Material and
      Other Hazardous Organic Compounds in Stack Gases — State of the Art,"
      EPA-600/2-77-202, NTIS PB274013, October 1977.

A-2.  Maddalone, R., and N. Gainer, "Process Measurement Procedures:
      Emissions," EPA-600/7-79-156, NTIS PB80-115959, July 1979.

A-3.  Lentzen, D. E., et al., "IERL-RTP Procedures Manual:  Level  1
      Environmental Assessment (Second Edition)," EPA-600/7-78-201,
      NTIS PB293795, October 1978.
                                     A-18

-------
                                 APPENDIX B
                        TRACE ELEMENT CONCENTRATIONS

     The following tables present sample trace element analysis  results and
trace element discharge streams concentrations.  The table labeled  "ppm"
represents element analysis results (microgram per gram) for each sample
analyzed.  Compositions for the wood fuel, the bottom ash, and all  SASS train
samples (probe wash, 10 and 3 pm particulate, filter and 1 pm particulate,
XAD-2 resin, first impinger, and second and third impingers) are noted.
     The table labeled "mass/heat input" gives calculated trace  element
concentrations in units of {microgram per dry standard cubic meter)  heat
input for the fuel and all SASS train samples.  The column labeled  "boiler
outlet" represents the appropriate sum of -SASS train samples.
       The table labeled  "concentration" gives the calculated flue  gas
concentration (pg/dscm) of each element corresponding to each SASS  train
sample, and the SASS train sum (labeled "boiler outlet").
     Symbols appearing in the tables:
         OSCM   Dry standard cubic meter at 1 atm and 20°C
         MCG    Microgram
         PPM    Parts per million by weight
         NG/J   Nanogram  per Joule heat input
         <      Less than
         >      Greater than

                                     B-l

-------
         N      Element not analyzed
         U      Unable to determine
     Trace elements having concentrations less than the detectable limit or
having a blank value greater than the sample value were given an arbitrary
concentration of zero.  Values in the form A < x < B were determined by
letting elements reported as less than a certain concentration be represented
by a concentration of zero for the low value and the reported (less than)
concentration as the high value.
     Detectability limits for the various samples were the following:
     •   Particulate (cyclones and filter)  <0.1 yg/g
     •   XAD-2                              <0.1 yg/g
     •   Impinger and organic
         module concentrate                 <0.001 yg/ml
     •   Wood                               <0.01 yg/g
     •   Bottom ash                         <0.1 yg/g
     Standard conditions:  20°C (68°F) and 1 atm.  One molecular weight of an
ideal gas occupies 24.04 1 at standard conditions.
     Fuel feedrate                 kg/s              0.514
                                   (Ib/hr)           (4,070)
     Heat input                    MW                9.71
                                   (million Btu/hr)  (33.1)
     Stack gas flowrate            dscm/s            5.84
                                   (dscfm)           (12,380)
     Gas collected (SASS)          dscm              28.78
                                   (dscf)            (1,016)
     Stack gas molecular weight    dry               29.77
                                   wet               29.08
     Water in stack gas            (percent)         5.54
     02                            (percent dry)     13.1

                                     B-2

-------
PPM

ELEMENT

ALUMINUM   .
ANTIMONY
ARSENIC
BARIUM
BERYLLIUM

BISMUTH
BORON
BROMINE
CADMIUM
CALCIUM

CERIUM
CESIUM
CHLORINE
CHROMIUM
COBALT

COPPER
DYSPROSIUM
ERBIUM
EUROPIUM
FLUORINE
BURLING
GERMANIUM
HAFNIUM
UOLMIUM

IODINE
IRON
LANTHANUM
LEAD
LITHIUM

LUTETTUM
MAGNESIUM
MANGANESE
HERCURY
MOLYBDENUM

NEI1DYMIUM
NICKEL
NIOBIUM
PHOSPHORUS
PLATINUM

POTASSIUM
PRASEODYMIUM
RUBIDUM
SAMARIUM
SCANDIUM
SELENIUM
SILICON
SILVER
SODIUM
STRONTIUM

SULFUR
TANTALUM
TELLURIUM
TERBIUM
THALLIUM

THORIUM
THULIUM
TIN
TITANIUM
TUNGSTEN    . .

URANIUM
VANADIUM
YTTERBIUM .
YTTRIUM
ZINC

ZIRCONIUM   .
PPM
FUEL: UDQD 	
.200E+01
N.OOOE+OO
N.OOOE+OO
.210E+02
<.100E-01
.OOOE+00
.200E+00
>llOO£+03
.600E+00
< . 100E-01
.220E+02 .
.300E-01
.90QE-01
.200E+01 	
.OOOE+00
.. ..OOOE+00 ... .
<.100E-Ol
.. .400E+00
.100E-01 ..
.400E-01
.100E-01
.OOOE+00
.OOOE+00
.300E-01
. 120E+02
.500E+00
.200E+00
-70QE-01 . . .
.OOOE+00
>.100E+03
.170E+02
<.500E-01
.200E-01
.20OE-O1 .
.20OE+00
.100E-01
.570E+02
.OOOE+00
. >.620E»02
.eooE-oi
.400E+00
.500E-01
<.100E-Ot
.600E-01 .
. 170E+02
<.100E-01
> . 130E+02
.300E+01
.600E+01
.OOOE+00
. <.100E-01 ...
< . 100E-01
.OOOE+00 . .
.OOOE+00 	
.OOOE+00
.200E-01 	
.300E+01
.OOOE+00
.OOOE+00 . .. .
.400E-01
.OOOE+00 	
.700E-01
.300E+01 	
.300E+00 	
BOTTOM ASH
>.100E+04
N.OOOE+OO
N.OOOE+OO
> . 100E+04
.200E+00
.OOOE+00
.280E+03
-400E+01
.800E+00
>.100E+04
.660E+02
.700E+00
.110E+03
.S20E+02
.300E+01
.610E+02
.200E+01
. . .400E+00
. 100E+01
.160E+03
.200E+01
.700E+01
.300E+00
.300E+00
.100E+01
.500E+00
> . 100E+04
.120E+03
.820E+02
.650E+02
< . lOOE+00
> . 100E+04
>.460E+03
<.500E-Ot
'.130E+02
.220E+O2
.750E+O2
.100E+01
> . 100E+04
.OOOE+00
>.100E+04
. 100E+02
.260E+03
.900E+01
.lOOErOl
.200E+01
> . 100E+04
.OOOE+OO
> . 100E+04
>.100E+04
X100E+04
.OOOE+00
.30OE+00
.9OOE+OO
. .OOOE+00
.. . .900E+00
<.100E+00
> ! 100E+04
.250E+02
..4OOE+OO
. 150E+02
	 500E+00
.150E+02
.240E+03
.700E+01
                               10U
                                .150E+02.
      B-3

-------
BURLINGTON
PPM
ELEMENT
ALUMINUM
ANTIMONY
ARSENIC
BARIUM
BERYLLIUM. .
BISMUTH
BORON
BROMINE .
CADMIUM
CALCIUM
CERIUM
CESIUM
CHLORINE
CHROMIUM
COBALT
COPPER
DYSPROSIUM
ERBIUM
EUROPIUM
FLUORINE 	
GADOLINIUM
GALLIUM
GERMANIUM 	
HAFNIUM
HOLMIUM
IODINE . .
IRON
LANTHANUM
LEAD
LITHIUM
LUTETIUM
MAGNESIUM
MANGANESE
MERCURY
MOLYBDENUM
NEODYMIUM
NICKEL
NIOBIUM
PHOSPHORUS
PLATINUM
POTASSIUM
PRASEODYMIUM
RUBIDUM
SAMARIUM
SCANDIUM
SELENIUM
SILICON
SILVER . .
SODIUM
STRONTIUM
SULFUR
TANTALUM
TELLURIUM
TERBIUM
THALLIUM
THORIUM
THULIUM
TIN
TITANIUM
TUNGSTEN
URANIUM
VANADIUM
YTTERBIUM
YTTRIUM
ZINC
ZIRCONIUM .
PPM
1U * FILTER
U.OOOE+00
N.OOOE+00
N.OOOE+00 .
.102E+04
.OOOE+00 . .
S..520E+00
.OOOE+00
" 104E+O1
> .208E+Q4
.468E+01
<.520E+00
	 .153E+04 ..
.468E+01
.520E+00
145E+02
<.520E+00
< .52QE+00
<.520E+00
	 208E+03 .. .
<.520E+00
.OOOE+00
	 520E+00 ..
<.520E+00
< .520E+00
... .OOOE+00 ... .
.676E+02
.468E+01
.259E+03
.104E+01
<.520E+00
.OOOE+00
> . 154E+03
<.431E+00
.26QE+01
. . 156E+01
.135E+02
.J04E+01
>.312£+03
.OOOE+00
>.52QE+02
.OOOE+00
. . .S14E+02
.520E+00
.OOOE+00.
.520E+00
U.OOOE+00
.. .260E+01 . . .
U.OOOE+00
.47BE+02 	
> OOOE+00
<.520E+00
< .520E+00
<.520E+00
.OOOE+00
< -520E+00
<.S20E+00
.104E+01
.OOOE+OO
.208E+02
<.520E+00 	
.OOOE+00
. <.520E+00
.520E+00
.516E+03 . . .
	 OOQE+00 .
SASBLJNE 	
PROBE WASH
>.JOOE+04
N.OOOE+00
N.OOOE+00 . .
> . IOOE+04
< . 100E+00
.100E+00
.310E+03
.110E+02
.100E+02
.>. IOOE+04
. . .170E+03
.SOOE+00
>.100E+04
.120E+03
	 100E+02
.780E+02
.600E+01
.100E+01 	
.300E+01
	 >. IOOE+04 	
.400E+01 	
.400E+01
.IOOE+01
.800E+00
.200E+01 .
.200E+01 .
> . 100E+04
.140E+03
.240E+03
. 100E+01
.300E+00
> . 100E+04
>.100E+04
<.886E+00
.150E+02
.140E+02
. 120E+03
.200E+01
> . IOOE+04
.OOOE+00
> . IOOE+04
.270E+02
.110E+03
. 120E+02
.SOOEtOO
.700E+01
> . IOOE+04
. . .24OE+02 .
> . IOOE+04
	 930E+03
>. IOOE+04
< . 100E+01
. .OOOE+00
. 100E+01
.310E+02
...iOOE+01
:400E+00
.500E+01
> . IOOE+04
.400E+01
	 <.900E+00
.250E+02
	 IOOE+01
.190E+02
.>.JOOE+04 .
.800E+01 	
	 XAD-2
.IOOE+01
N.OOOE+00
<.nOE-02
.OOOE+00
.OOOE+00 .
	 OOOE+00
.OOOE+OO
.OOOE+00
.OOOE+00
.610E+02 ,
	 .OOOE+00 .
.OOOE+00
	 320E+02 ... .
. IOOE+01
.OOQE+00 .
.200E+01 .. .
.OOOE+00
	 .OOOE+00 	
.OOOE+00
	 .40QE+00 . ..
. . . lOOOE+00 .
.OQOE+00
.OOQE+00 .
.OOOE+00
.130E+02
.OOOE+00
.OOOE+00
.OOQE+00
.OOOE+00
<'440E-01
.OOOE+OO .
.350E+02
.OOOE+00
.260E+01
.OOOE+00
720E+02
.OOOE+00
"OOOE+00
.OOQE+00
.OOOE+00
.4SOE+02
	 .OOOE+OO
.OOOE+00
. .OOQE+00 	
.500E+01
.OOOE+00
	 OOOE+OO 	
.OOOE+00
.OOQE+00
.. . .OOOE+00
:OOOE+00
.OOOE+00 .
.OOOE+00
.OOOE+00 	
. .OOOE+00
."OOOE+OO
. . ..OOQE+00
	 -iOQE+01 	
FIRST IMPINGE
.OOOE+00
N. OOOE+OO
N.OOOE+00
. ! OOOE+00
	 OOOE+00
.OOOE+00
.OOOE+00
.OOOE+00
	 U.OOOE+00
	 OOOE+00
< . 100E-02
	 250E+00
.250E-01
	 OOOE+00
	 197E+00
.OOOE+00
.OOOE+00
.OOOE+00
.OOOE+00
! OOOE+00
.OOOE+00
.JOOE-02
.OOOE+00
.OOOE+00
.200E-02
.OOOE+00
.OOOE+00
.200E-01
. 100E-01
<.960E-03
.OOOE+00
.OOOE+00
. 180E+00
.200E-02
.OOOE+00
.OOOE+00
... .OOOE+00
.OOOE+00
.300E-02
.OOOE+00
.OOOE+00
<.300E-O1
.OOOE+00
.200E-02
U.OOOE+00
.OOOE+00
> .793E+01
.OOOE+00
	 .400E-02
.OOOE+00
.OOOE+00

'. OOOE+00
.OOOE+00
	 OOOE+00
	 OOOE+00
.100E-02
	 OOOE+00
.OOOE+00
. . .780E+00
	 OOOE+00
                                                              2ND £ 3RD IMPINGERS
                                                                   N.OOOE+00
                        B-4

-------
MASS/HEAT INPUT

ELEMENT 	
ALUMINUM
ANTIMONY
ARSENIC
BARIUM
BERYLLIUM
BISMUTH
BORON
BROMINE
CADMIUM
CALCIUM
CERIUM
CESIUM
CHLORINE
CHROMIUM
COBALT
COPPER
DYSPROSIUM
ERBIUM
EUROPIUM
FLUORINE

GADOLINIUM ....
GALLIUM
GERMANIUM 	
HAFNIUM
BOLMIUM
IODINE
IRON
LANTHANUM
LEAD
LITHIUM
LUTETIUM
MAGNESIUM
MANGANESE
MERCURY
MOLYBDENUM
JNEODYMIUM
NICKEL
NIOBIUM
PHOSPHORUS
I PLATINUM
i POTASSIUM
PRASEODYMIUM
RUBIDUM
SAMARIUM
SCANDIUM
msr
SILVER ...
SODIUM
STRONTIUM
SULFUR
TANTALUM
TELLURIUM
TERBIUM
THALLIUM .
THORIUM
THULIUM
TIN 	
TITANIUM
TUNGSTEN
URANIUM 	
VANADIUM
YTTERBIUM
YTTRIUM
ZINC 	

• HG/J
FUEL: UOQD .
. 106E+00
N .OOOE+00
N .OOOE+00
.111E+01
< .529E-03
	 .OOOE+00
.106E-01
. ..106E-01
.476E-02
> .529E+01
. ..318E-01
< .529E-03
	 .116E+01
. 159E-02
	 476E-02
	 .106E+00
.OOOE+00
.OOOE+00
< 529E~03
I212E-01

	 .529E-03
.212E-02
. . .529E-03
.OOOE+00
.. . .OOOE+00
..159E-02
.635E+00
.26SE-01
. 106E-01
. -371E-02
.OOOE+00
> .529E+01
. 900E+00
< 265E~02
.106E-02
. 106E-02
. 106E-01
.529E-03
.302E+01
.OOOE+00
> .328E+01
.318E-02
, . .212E-01

. * .1318E-02
.900E+00
. < .529E-03
> .888E+00
	 .159E+00
	 .318E+00
.OOOE+00
. X -S29E-03
< .S29E-03
	 .OOOE+00
	 OOOE+00
.OOOE+00
.. . .106E-02
. 159E+00
.OOOE+00
	 .OOOE+00
.212E-02
. ...OOOE+00
.371E-O2
	 .159E+00
                           BURLINGTON
                               BASEL!KE
. 10U
N
H

>


>
I
>
• •.;;'<

. .„
<
•"••••-
+ 3U
.236E-01
.OOOE+00
.OOOE+00
.236E-01
.473E-OS
.142E-04
.135E-01
.496E-03 .
.402E-03
.236E-01
.567E-02
.236E-04
..236E-01 ...
.236E-02
.402E-03
.402E-02
.945E-04
.473E-04
.473E-04
.331E-02
118E-03
. 165E-03
.473E-04
.OOOE+00
.709E-04
.709E-04
.236E-01
.567E-02
.402E-02
.709E-04
.945E-05
.236E-01
.217E-01
.241E-04
.473E-03
.S91E-03
.709E-02
.473E-04
.236E-01
.OOOE+00
.236E-Ot
.496E-03
.123E-01
.449E-03
.236E-OS
.662E-03 ..
.236E-01
.402E-03 ...
.236E-01
..236E-01. ..
..236E-01
.709E-04
...165E-04
.473E-04
...142Er04
236E-04
!236E-Ol
.210E-O2 ..
. 142E-04
.213E-03
.473E-04 ...
.945E-03
.236E-01
1U + FILTER
U .OOOE+00
N .OOOE+00
N .OOOE-00
.717E-01
.OOOE+00
. < .384E-04
.OOOE+00
.OOOE+00
.728E-04
> -146E+OO
.328E-03
< .364E-04
. 107E+00
.328E-O3
.384E-04
. 102E-02
< .364E-04
< .364E-04
< .364E-04
	 146E-01
. < .384E-04
.OOOE+00
.364E-04
< .364E-04
< .364E-04
...OOOE+OO
.473E-O2
.328E-03
. 181E-01
. 728E-04
... < .384E-04
.OOOE+00
> -108E-01
< .302E-04
. .182E-03
. 109E-03
.947E-03
.728E-04
> .218E-01
.OOOEMX)
> .364E-02
.OOOE+00
.360E-02
.364E-04
.OOOE+00
	 .364E-04
U .OOGE+00
. 182E-03
U .OOOE+00
	 .335E-02
. > .OOOE+00
< .364E-04
. . .. C .364E-04
< .364E-O4
	 .OOOE+00
< -364E-04
< .364E-04
	 .728E-04
.OOOE+00
. ..146E-02
	 < .364E-04
.OOOE+00
	 < .364E-04
.364E-04
	 .362E-01
ZIRCONIUM
                      -1S9E-01
                                          .354E-03
                                                            ..OOOE+00
                                B-5

-------
MASS/HEAT INPUT
ELEMENT
ALUMINUM 	
ANTIMONY
ARSENIC
BARIUM
BERYLLIUM
BISMUTH . .
BORON
BROMINE 	
CADMIUM
CALCIUM . ..
CERIUM 	
CESIUM
CHLORINE 	
CHROMIUM
COBALT 	
COPPER
DYSPROSIUM
ERBIUM 	
EUROPIUM
FLUORINE
GADOLINIUM 	
GERMANIUM
HAFNIUM
HOLMIUM
IODINE . . .
IRON
LANTHANUM . .
LEAD
LITHIUM 	
LUTETIUM
MAGNESIUM
MANGANESE .
MERCURY
MOLYBDENUM
NEDDYMIUM
NICKEL
NIOBIUM . .
PHOSPHORUS
PLATINUM
POTASSIUM
PRASEODYMIUM
RUBIDUM
SAMARIUM
SCANDIUM
SELENIUM 	
SILICON
SILVER
SODIUM
STRONTIUM 	
SULFUR
TANTALUM
TELLURIUM ....
TERBIUM
THALLIUM
THORIUM
THULIUM
TIN 	
TITANIUM
TUNGSTEN
URANIUM 	
VANADIUM
YTTERBIUM 	
YTTRIUM
ZINC
HP./
HI*/
PROBE WASH
> .204E-01
N .OOOE+00
N .OOOE+00
> .204E-01
< .204E-05
. .204E-05

. 224E~Q3
204E~03
> .204E-01
. .346E-02
. 183E-04
.. . > .204E-01
.245E-02
	 204E-03
. 159E-02
.122E-03
	 204E-04
.611E-04
> .204E-01
	 815E-04
204E-04
. 163E-04
	 408E-04
	 408E-04

285E~02
!489E-02
. . .204E-04
.611E-05
> .204E-01
> .204E-01
< .181E-04
.30SE-03
.285E-03
.245E-02
.. .408E-04
> .204E-01
.OOOE+00
> .204E-01
.5SOE-03
.224E-02
.245E-03
. 163E-04
	 143E-03
> .204E-01
.489E-03
> .204E-01
	 189E-OL
> .204E-01
< .204E-04
.OOOE+00
.204E-04
.632E-03

.815E-05
102E-03
> .204E-01
.815E-04
< .183E-04
.509E-O3
	 204E-04
.387E-03
..>...204E-01
                            BURLINGTON
                                BASELINE
                                        XAD-2
                                                       FIRST IMPIMGER    2ND I 3RD IMPINGERS    BOILER OUTLET
ZIRCONIUM
                      .163E-03
.272E-02
N .OOOE+00
< .299E-OS
.OOOE+00
	 .OOOE+00
.OOOE+00
.OOOE+00
	 .OQOE+00
.OOOE+00
.166E+00
.OOOE+00
.OOOE+00
. .869E-01 .. .
.272E-02
.OQOE+OO .
.S43E-02
.OOOE+OO
	 OOOE+00 . .
.OOOE+00
	 ..109E-02 . .

.OOOE+00
OOOE+00
.OOOE+00
.. .OOOE+00 ...
	 OOOE+00
.353E-01
.. .OOOE+00
.OOOE+00
.. . .OOOE+00
.OOOE+00
.OOOE+00
OOOE+00
< .120E-03
.OOOE+00
.OOOE+00
.951E-01
. .OOOE+00
.7O6E-02
.OOOE+00
. .196E+00 .
.OOOE+00
	 .OOOE+00
.OOOE+00
. .OOOE+00
	 .OOOE+00
.122E+00
	 .OOOE+00
.OOOE+00
	 .OOOE+00
.I36E-01 ...
.OOOE+00
.OOOE+00
.OOOE+00
....OOOE+00. .
	 OOOE+00
.OOOE+00
	 .OOOE+00
.OOOE+00
	 OOOE+00
	 .OOOE+00 . .
.OOOE+00
	 .OOOE+00
.OOOE+OO
.OOOE+00
	 272E-02 	
.OOOE+00
N .OOOE+00
N ..OOOE+00
.OOOE+OO
.OOOE+00
	 QOOE+00
.OOOE+00
	 .OOOE+00
.OOOE+00
. U .OOOE+00
OOOE+00
< .376E-04
940E~02
.940E-03
. .OOOE+OO 	
.741E-02
.OOOE+00
	 OOOE+00 ...
.OOOE+00
. . .OOOE+00

,752E~03
OOOE+00
.OOOE+00
. .OOOE+00 .
. .376E-04
.OOOE+00
. .OOOE+00
.752E-04
. .OOOE+00
.OOOE+00
"752E-03
376£~03
< .361E-04
.OOOE+00
.OOOE+00
.677E-02
.752E-04
.OOOE+00
.OOOE+00
.OOOE+00
.OOOE+00
. .U3E-03
.OOOE+00
	 OOOE+00
	 <. .113E-02 	
.OOOE+00
. .752E-04
U .OOOE+00
	 .OOOE+00 ...
. .. > .298E+00
.OOOE+00
	 150E-03
.OOOE+00
	 QOOE+00
	 OOOE+00 . .
.OOOE+00
	 OOOE+00 ....
.OOOE+00
	 OOOE+00 	
	 OOOE+00 .
.376E-04
	 .OOOE+00 ..
.OOOE+00
	 293E-01
	 .OOOE+00 .
u
<
N
N
N
N
N
H
N
	 N
N
N
N
N
.. . N
N
N
. N
N
N



N
. . N
N
N

U
... N
. N
N
N

N
N

. N
N
N
H
N
N
N
N
N
N
N
N
N
N
N
N
N
... H
N
N
N

. . N.
. N
N
	 N
N
N
	 N..
.OOOE+00
.239E-04
.OOOE+00
.OOOE+00
.OOOE+00
.OOOE+00
.OOOE+00
.OOOE+00
.OOOE+00
..OOOE+00
.OOOE+00
.OOOE+00
. .OOOE+00
.OOOE+00
.OOOE+00
.OOOE+00
.OOOE+00
..OOOE+00 .
.OOOE+00
.OOOE+00 ...
..OOOE+00 ...
. OOOE+00
OOOE+00
IOOOE+00
.OOOE+00
.OOOE+00
.OOOE+00
.OOOE+OO
.OOOE+00
.OOOE+00
.OOOE+00
.OOOE+00
.OOOE+00
.239E-04
.OOOE+00
.OOOE+00
.OOOE+00
.OOOE+00
.OOOE+00
.OOOE+00
.OOOE+00
.OOOE+00
.OOOE+00
.OOOE+00
.OOOE+00
.OOOE+00
.OOOE+00
.OOOE+00
.OOOE+00
.OOOE+00
..OOOE+00
.OOOE+00
..OOOE+00
.OOOE+00
..OOOE+00 ..
.OOOE+00

OOOE+00
.'OOOE+OO
.OOOE+00
.OOOE+00
..OOOE+00
.OOOE+00
..OOOE+00
..OOOE+00 ...
> .467E-01
< .239E-04
< .299E-05
> .116E+00
-473E-O5OK . 676E-05
. . 162E-O4OU . 526E-04
-198E-01
.720E-03
.678E-03
> .355E+00
946E-02
. 420E-04 .247E+00 .
.879E-02
	 842E-03
19SE-01
.217E-O34E-03
. 108E-03 .393E-01
.. .200E-03OK.236E-03
.999E-03
104E-03
. 163E-04 -841E-01
.885E-02
.271E-01
.164E-03
.156E-040K.520E-04
> .448E-01

< ,252E~03
[960E-03
.985E-03
. 1 12F.+00
.236E-03
> .729E-01
.OOOE+00
> .243E-00
. 105E-02
.182E-01
.730E-03
.163E-04OU.187E-04
.841E-03 .166E+00
	 115E-02
> .440E-01
> .459E-01
> .356E+00
.709E-04 .440E-01
	 364E-02
< 689E-04
.760E-03
	 676E-04 ^ 109E+00
	 323E-02
                                                    B-6

-------
CONCENTRATION .
ELEMENT 	
ALUMINUM
ANTIMONY
ARSENIC
BARIUM
BERYLLIUM 	
BISMUTH ... .
BORON
BROMINE
CALCIUM
CERIUM 	
CESIUM
CHLORINE 	
CHROMIUM
COBALT 	
COPPER 	
DYSPROSIUM
ERBIUM 	
EUROPIUM
FLUORINE 	
GADOLINIUM
GALLIUM
GERMANIUM
HAFNIUM
HOLMIUM
IODINE
IRON
LANTHANUM
LEAD
LITHIUM
LUTETIUM 	
MAGNESIUM
MANGANESE . . .
MERCURY
MOLYBDENUM
NEODYMIUM
NICKEL
NIOBIUM
PHOSPHORUS
PLATINUM
POTASSIUM
PRASEODYMIUM
RUBIDUM
SAKARIUM
SCANDIUM
SELENIUM
SILICON
SILVER 	
SODIUM
STRONTIUM
SULFUR
TANTALUM
TELLURIUM
TERBIUM
THALLIUM .
THORIUM
THULIUM
TIN
TITANIUM
TUNGSTEN
URANIUM
VANADIUM
YTTERBIUM
YTTRIUM
ZINC 	
ZIRCONIUM
DUIU~Lnil
MCG/DSCi
... 10U + 3U
	 > .393E.+02
H .OOOE+OO
N ..OOOE+OO
> .393E+O2
	 .785E.-02 ..
	 236E-01
.224E+02
• 825E*00
> '393E+02
.943E+01
.393E-01
	 > .393E+02
.393E+01
	 .668E+00 .
	 .eesE+ot
.157E+00
	 .785E-01
.785E-01
	 550E+01
196E+00
.27SE+00
	 .78SE-01
.OOOE+OO
. .. ...118E.+00 .. ..
	 118E+00 ...
> .393E+02
	 943E+01
.668E+01
. U8E+00
.157E-01 	
> .393E+02
.. > .361E+02
< .400E-01

.982E+00
. 118E+02
-785E-01
> .393E+02
.OOOE+OO
. ' . > .393E+02
.82SE+00
. .204E+02 .
.746E+00
< -393E-02 ..
.110E+01
> .393E+02
	 668E+00
> .393E+02
> .393E+02
> .393E-K32
.118E+00
.275E-01 ...
.785E-01
-236E-01
	 393E-01 	
.118E-01
.. ..314E+00 	
> .393E+02
	 .350E+01 . ..
.. .. < ..238E-01
.353E+00
	 785E-01
.157E+01
	 > .393E.+02
	 589E+00
iUtl
SEUNE ..... ...
. 1U + FILTER
U .OOOE+OO
N .OOOE+OO
N .OOOE+OO
.119E+03
OOOE+OO
	 < .605E-01 	
.OOOE+OO
	 OOOE+OO
. 121E+00
545E+00
< .605E-01
	 178E+03 . ..
.545E+00
	 60SE-01 ... .
	 169E+01 	
< .605E-01
	 < .605E-01. . ..
< .605E-01
242E+02
< 605E-01
iOOOE+OO
.605E-01
< .605E-01
	 < ..605E-01
	 OOOE+OO
.787E+01
.545E+OO
.30IE+02
	 121E+00
.. < .605E-01 . .
^ *£02E~ 01
1303E+00
.182E+00
.157E+01
.121E+00
> .363E+02
.OOOE+OO
... > .605E+01 .
.OOOE+OO
'OOOE+OO
.ieosE-oi
U .OOOE+OO
	 303E+00 ... .
U .OOOE+OO
	 557E+01 .
. > .OOOE+OO ... .
< .605E-01
	 < .605E-01 	
< -605E-01
... .OOOE+OO 	

^ 605E~01
	 ;i21E+00. ...
.OOOE+OO
	 242E+01
... < .605E-O1 ....
.OOOE+OO
.. ...< ..605E-01 .. ..
.605E-01
	 6O1E+02
	 OOOE+OO .

PROBE WASH
> .339E+O2
N .OOOE+OO
N .OOOE+OO
> 339E+O2
	 < .339E-O2
-339E-02
. 10SE+02
.373E+00
.339E+00
576E+01
	 !305E-01
... > .339E+O2
.406E+01
-339E+OO
.264E+01
.203E+OO
.339E-01
. 102E+00
> 339E+02
135E+00
?13SE+00
339E-01
.27JE-01
. . -677E-OI ...
	 -677E-01
> .339E+02
	 474E+01
.813E+01
.. -339E-01
... -102E-01
> .339E+02
> .339E+02 .

. . .t. .'508E+00
.474E+00
.406E+01
. .677E-01
> .339E+O2
	 OOOE+OO
. > -339E+O2
:m&
.406E+00
.271E-01
	 237E+00
> .339E+02
.813E+OO
> .339E+02
	 315E+02
	 > .339E+02
< .339E-01
	 .OOOE+OO
.339E-01
	 10SE+01
.339E-01
:i35E-01
	 .169E+00
> .339E+02

	 < .305E-01
.847E+00
	 .339E-01
.644E+00
	 >..339E+02
	 -2Z1E+00 ...

XAD-2 .
.452E+01
N .OOOE--OO
....<. .497E-O2
.OOOE+OO
.OOOE+OO
.OOOE+OO
.OOOE+OO
OOOE+OO
.OOOE+OO
AAOFWV)
. . UlAJC.'TJU
.OOOE+OO
	 145E+03
.452E+O1
. .OOOE+OO
	 903E+O1
.OOOE+OO
.OOOE+OO
.OOOE+OO
181E+OL

:^H
.OOOE+OO
	 OOOE+OO
.OOOE+OO
.587E+02
. .OOOE^OO
.OOOE+OO
.OOOE+OO
.OOOE+OO
.OOOE+OO
.OOOE+OO
< 199E-KX)
.OOOE+OO
.OOOE+OO
. 158EM33
.OOOE»OO
.117E+02
.OOOE+00
325E+03
.OOOE+00
.OOOE+00
.OOOE+00
.OOOE+00
.. .OOOE+00
.203E+03
	 OOOE+OO
.OOOE+OO
	 OOOE+00
.226E+O2
.OOOE+OO
.OOOE+00
.OOOE+00
	 OOOE+00
.OOOE+00
.OOOE+00
.OOOE+00
.OOOE+00
	 OOOE+OQ
. .OOOE+00
.OOOE+00
.OOOE+00
.OOOE+OO
OOOE+OO
	 4S2E+O1
                                            FIRST IMPINGEa

                                                   .OOOE*OO
                                                H  .OOOE-OO
                                                N  -OOOE+OO
                                                   .OOOE*OO
                                                   .OOOE+OO

                                                   .OOOE+OO
                                                   .OOOE+OO
                                                   .OOOE+OO
                                                   .OOOE+OO
                                                U  .OOGErOO

                                                   .OOOE*00
                                                 < .625E-OI
                                                   -156E-O2
                                                   .156E+O1
                                                   -OOOE+OO

                                                   .123E+O2
                                                   .OOOE»00
                                           ......  .OOOE+OO
                                                   .OOOE+OO
                                                .   .OOOE+OO

                                               . .   .OOOE+OO
                                                   . 125E+01
                                              .  .  . .OOOE+OO
                                                   .OOOE»OO
                                                   .OOOE+OO

                                                   .625E-01
                                                   .OOOE+OO
                                                   .OOOE+OO
                                                   . 125E-00
                                                   .OOOE+OO

                                                   .OOOE»00
                                                   .125E»01
                                                   .62SE+00
                                                < .600E-01
                                                   .OOOE+OO

                                                   .OOOE+OO
                                                   .113E+02
                                                   .125E-KX)
                                                   .OOOE+OO
                                                   .OOOE+OO

                                                   .OOOE+OO
                                                   .OOOE+OO
                                                   .
                                                   .OOOE+OO
                                                 < .ieOE+01
                                                   -OOOE*00
                                                   . 125E+00
                                                U  .OOOF.+OO
                                                   .OOOE+OO

                                                 > .496E+03
                                                   .OOOEKK)
                                                   .250E*00
                                                   .OOOE+OO
                                                   .OOOE+OO

                                                   .OOOE+OO
                                                   .OOOE+OO
                                                   .OOOE+OO
                                                   .OOOE+OO
                                                   .OOOE+OO

                                                   .OOOE+OO
                                                   .625E-O1
                                                   .OOOE+OO
                                                   .OOOE+OO
                                                   .488E.+02

                                                   .OOOE+OO
B-7

-------
  BURLINGTON
CONCENTRATION
ELEMENT 2ND
ALUMINUM ...
ANTIMONY
ARSENIC 	
BARIUM
BERYLLIUM
BISMUTH
CADMIUM
CALCIUM . .
CERIUM
CESIUM
CHLORINE 	
CHROMIUM
COBALT
COPPER . . ...
DYSPROSIUM
ERBIUM 	
EUROPIUM
FLUORINE . .
GADOLINIUM 	
GALLIUM
GERMANIUM 	
HAFNIUM
HOLMIUM
IODINE
IRON
LANTHANUM
LEAD
LITHIUM
MAGNESIUM
MANGANESE . .
MERCURY
MOLYBDENUM . . .
NEDDYMIUM
NICKEL
NIOBIUM . .
PHOSPHORUS
PLATINUM . . .
POTASSIUM
PRASEODYMIUM
RUBIDUK ... .
SAMARIUM
SCANDIUM
SELENIUM 	
SILICON
SILVER 	
SODIUM
STRONTIUM 	
SULFUR
TANTALUM
TELLURIUM 	
ffifflb 	
THORIUM 	
THULIUM
TIN 	
TITANIUM
TUNGSTEN
URANIUM
VANADIUM
YTTERBIUM 	
YTTRIUM
ZINC . ..
ZIRCONIUM 	
X 3
N
N
N
N
. N
N
..N
g
M
N
N
N
N
.N
N
N
N
. N
. 8
N
. N
N
K
N
N
H
N
N
N
N
N
N
N
N
N
N
II
N
N
N
N
N
.H
N
.X
..a
.X
N
N
.8
N
.H
M
N
N
..X
N
N

MCG/
R£ IMPINGE!
.OOOE+00
.397E-01
.OOOE+00
.OOOE+00
.QOOE+00 .
.OOOE+00
.OOOE+00
i OOOE+00
.OOOE+00
.OOOE+OO
.OOOE+00
.OOOE+00
..OOOE+00 .
.OOOE+00
.OOOE+00
..QOOE+00
.OOOE+00
.QOOE+00
..OOOE+00 .
.OOOE+00
OOOE+00
.OOOE+00
.OOOE+00
.OOOE+00
.OOOE+00
.OOOE+00
.OOOE+00
..QOOE+00
.OOOE+00
.OOOE+00
.OOOE+00
.397E-01
.OOOE+00
.OOOE+OO
.OOOE+00
.OOOE+00
.OOOE+00
OOOE+00
.OOOE+00
.OOOE+00
.OOOE+00
.OOOE+00
.OOOF.+OO
...OOOE+00
.OOOE+00
. .OOOE+00
.OOOE+00
..QOOE+00
.OOOE+OO
.OOOE+00
.OOOE+00
.OOOE+00
.OOOE+00
.OOOE+00
.OOOE+00
. .OOOE+00
.OOOE+00
OOOE+00
.OOOE+00
.OOOE+OO
..OOOE+OO
.OOOE+00
.QOOE+00
..OOOE+00
BASFI.THE
DSCM
IS BOILER OUTLET 	
	 > ..777E+02 ... .
< .397E-O1
. .. . < .497E-02 . . .
> .192E+03
	 785£-02 .591E+03
. 157E+02 . .
.698E-OKX<.193E+00
	 > ..411E+O3 	
. 146E+02
	 107E+01 	
	 324E+02
.360E+00 . .6S4E+02 	
	 332E+00 .140E+03
	 147E+02 ....
.451E+02
	 .273E+00 	
	 2S9E-OKX<.864E-01
> .744E+02
	 > .886E+02
< .419E+00
	 .160E+01 . ..
. 164E+01 .. .
. 187E+03
	 392E+00 ....
> . 121E+03
.OOOE+00
. . > .404E+03
. 174E+01
. . . .303E+02 ....
.121E+01
.271E-OKX<.310E-01
	 140E+OKX< . 327E+OL
> .276E+03
	 .191E+01
> .731E+02
	 > ..763E+02 	
> .592E+03
.118E+00 .731E+02
605E.+01
< .115E+00
. 126E+01
	 112E+00 . 182E+03 , , , ,
	 S38E.+01 	
B-8

-------
                                TECHNICAL REPORT DATA
                         (Please read Instructions on the reverse before completing)
 . REPORT NO.
 EPA-600/7-87-010a
                           2.
                                                      3. RECIPIENT'S ACCESSION-NO.
4. TITLE AND SUBTITLE
 Environmental Assessment of a Wood-Waste-Fired
 Industrial Firetube Boiler; Volume I.  Technical
 Results
                                                      5. REPORT DATE
                                                       March 1987
                                                      6. PERFORMING ORGANIZATION CODE
7. AUTHOR(S)
R. DeRosier and L. R. Waterland
                                                      8. PERFORMING ORGANIZATION REPORT NO.
                                                      TR-83-123/ESD
9. PERFORMING ORGANIZATION NAME AND ADDRESS
 Acurex Corporation
 P. O. Box 7555
 Mountain View,  California  94039
                                                      10. PROGRAM ELEMENT NO.
                                                      11. CONTRACT/GRANT NO.
                                                      68-02-3188
12. SPONSORING AGENCY NAME AND ADDRESS
 EPA, Office of Research and Development
 Air and Energy Engineering Research Laboratory
 Research Triangle Park, NC 27711
                                                      13. TYPE OF REPORT AND PERIOD COVERED
                                                      Final; 1/81- 3/84
                                                      14. SPONSORING AGENCY CODE
                                                        EPA/600/13
15. SUPPLEMENTARY NOTES AEERLpro;jectofficerisRobei.tE>
2477.  Volume II is a data supplement.
                                                            MailDrop65, 919/541'
16. ABSTRACT Tne report gives emission results from field tests of a wood-waste-fired
 industrial firetube boiler.  Emission measurements included: continuous monitoring
 of flue gas emissions; source assessment sampling system (SASS) sampling of the
 flue gas with subsequent laboratory analysis of samples to give total flue gas orga-
 nics in two boiling point ranges,  compound category information within these ranges,
 specific quantitation of the semivolatile organic priority pollutants, and flue gas con-
 centrations of 65 trace elements; Method 5 sampling for participates; controlled con-
 densation system (CSS) sampling for SO2 and SOS;  and grab sampling of boiler bot-
 tom ash for trace element content determinations.  Flue gas CO emissions were
 quite variable during the tests,  and often quite high (attributed to the high excess air
 level at which the unit operated). NOx emissions were relatively high for a wood-
 fired boiler, although the fuel nitrogen content was relatively high for a wood fuel.
 SO2 and SOS emissions were less than 10 ppm, in keeping with the low sulfur content
 of the wood-waste fuel. Total organic emissions from the boiler were 5.7 mg/dscm,
 about 90% of which consisted  of volatile compounds. Emission levels of five poly-
 cyclic organic matter species and phenol were quantitated:  except for naphthalene,
 all were emitted at less than 0.4 microgram/dscm.
17.
                             KEY WORDS AND DOCUMENT ANALYSIS
                DESCRIPTORS
                                          b.lDENTIFlERS/OPEN ENDED TERMS
                                                                   c. COSATi Field/Group
 Pollution          Sulfur Oxides
 Wood Wastes       Nitrogen Oxides
 Fire Tube Boilers  Trace Elements
 Flue Gases         Carbon Monoxide
 Assessments       Organic Compounds
 Particles          Polycyclic Compounds
                                          Pollution Control
                                          Stationary Sources
                                          Environmental Assess-
                                            ment
                                          P articulate
 13B
 11L
 13A
 21B
 14B
 14G
07B

06A

07C
18. DISTRIBUTION STATEMENT

 Release to Public
                                          19. SECURITY CLASS (This Report)
                                          Unclassified
                                                                   21. NO. OF PAGES
     68
                                          20. SECURITY CLASS (This page)
                                          Unclassified
22. PRICE
EPA Perm 2220-1 (9-73}
                                        B-9

-------