X-/EPA
            United States
            Environmental Protection
            Agency
            Industrial Environmental Research
            Laboratory
            Cincinnati OH 45268
EPA-600/2-79-027
January 1979
            Research and Development
Evaluation of an
Extended Aeration
Process for
Skokomish
Salmon Processing
Wastewater
Treatment

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                 RESEARCH  REPORTING SERIES

 Research reports of the Office of Research and Development, U.S. Environmental
 Protection Agency, have been grouped into nine series. These nine broad cate-
 gories were established to facilitate further development and application of en-
 vironmental technology. Elimination  of traditional grouping was consciously
 planned to foster technology transfer and a maximum interface in related fields.
 The nine series are:

       1   Environmental Health Effects Research
      2   Environmental Protection Technology
      3.  Ecological Research
      4.  Environmental Monitoring
      5.  Socioeconomic  Environmental  Studies
      6.  Scientific and Technical Assessment Reports (STAR)
      7.  Interagency Energy-Environment Research and Development
      8.  "Special" Reports
      9.  Miscellaneous Reports

 This report has been assigned to the ENVIRONMENTAL PROTECTION TECH-
 NOLOGY series. This series describes research performed to develop and dem-
 onstrate instrumentation, equipment,  and methodology to repair or prevent en-
 vironmental degradation from point and non-point sources of pollution. This work
 provides the new or improved technology required for the control and treatment
 of pollution sources to meet environmental quality standards.
This document is available to the public through the National Technical Informa-
tion Service, Springfield, Virginia 22161.

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                                            EPA-600/2-79-027
                                            January 1979
     EVALUATION OF  AN  EXTENDED AERATION
   PROCESS  FOR SKOKOMISH SALMON  PROCESSING
            WASTEWATER TREATMENT
                      by

         S.  S.  Lin  and Paul  B.  Liao
        Kramer, Chin,  and Mayo,  Inc.
         Seattle, Washington 98101

                    for

           Skokomish Indian  Tribe
             Grant No.  S-803911
               Project Officer

              Kenneth A.  Dostal
        Food and Wood Products Branch
Industrial  Environmental  Research Laboratory
           Cincinnati, Ohio 45268
INDUSTRIAL ENVIRONMENTAL RESEARCH LABORATORY
     OFFICE OF RESEARCH AND DEVELOPMENT
    U.S* ENVIRONMENTAL PROTECTION AGENCY
           CINCINNATI, OHIO 45268

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                                  DISCLAIMER

This report has been reviewed by the Industrial Environmental Research Laboratory-
Ci, U.S. Environmental Protection Agency, and approved for publication.  Approval
does not signify that the contents necessarily reflect the views and policies of the
U.S. Environmental Protection Agency, nor does the mention of trade names or com-
mercial products constitute endorsement or recommendation for use.
                                        11

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                                   FOREWORD

When energy and material resources are extracted, processed, converted, and used
the related pollutional impacts on our environment and even on our health often require
that new and increasingly more efficient pollution control methods be used. The Indus-
trial Environmental Research Laboratory-Cincinnati (lERL-Ci) assists in developing
and demonstrating new and improved methodologies that will meet these needs both
efficiently and economically.

This report characterizes wastewater generated from a salmon processing plant and
demonstrates the reliability of biological systems for salmon processing waste control.
The results will also provide the engineering criteria for future design application
for fish processing waste control.

For further information regarding this report contact the Food and Wood Products
Branch, Industrial Pollution Control Division, Industrial Environmental Research Labora-
tory—Ci, Cincinnati, Ohio 45268.
                               David G. Stephen
                                   Director
                Industrial Environmental Research Laboratory—Ci
                               Cincinnati, Ohio
                                      iit

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                                 ABSTRACT

The Skokomish salmon processing  plant consists of a fish preparation area,
smokehouses, refrigeration/freezing  capacity, and a retail outlet.  An ex-
tended aeration system was  constructed  in April 1975, to treat wastewater
from the processing plant,  and a monitoring program was initiated in Sept-
ember 1975, to evaluate the performance of the wastewater treatment facility.

During the first year's data collection, the fish volume was drastically re-
duced due to smaller returns and changes in regulations.  Although BOD re-
moval efficiencies were high during  this period, suspended solids (SS) re-
moval efficiencies and other parameters were low.  The original  design cri-
teria for hydraulic detention time in  the aeration chamber and the overflow
rate in the clarifier were one day and 0.096 liter/sec/m  , respectively.
However, during the testing program, hydraulic  detention  time in the aeration
chamber was much longer than desired,  ranging from 3  to 49 days  with an aver-
age of 17 days.  Also the overflow rate in  the  clarifier  was too low, ranging
from 1.809 x 10'3 to 2.98 x 10'* liter/sec/m2 with an average of 0.01 liter/
sec/nr.  The food-to-microorganisms  ratios  (F/M) ranged from 0.01 to 0.14
with an average of 0.06.  To test the effect of a shorter detention time and
a  higher overflow rate on treatment efficiencies, a  pilot plant  with smaller
capacity aeration tank and clarifier system was installed alongside the  ex-
isting system.

During the  pilot plant operation, hydraulic detention time was  reduced  to  a
range of 0.3 to 9.2  days with an average of 4.4 days.  Similarly, the  over-
flow rate was  operating at a.range of 0.054 to 0.41  liter/sec/m2 with  an
average of  0.165 liter/sec/m^.  The F/M  ratio increased to a range of 0.037 to
0.86, averaging 0.27.

 The BOD removal  efficiencies were high  prior to the pilot plant installation
 and remain unaffected with  the  reduced detention times.  The pilot plant sus-
 pended  solids removal  efficiencies, as expected, ran from approximately 50%
 to more than 90% than those previously observed in the full scale system.
 The removal efficiencies  of other constituents also  followed this pattern.

 The economics of the operation  of the extended aeration  treatment system
 were evaluated.   The economic evaluation  indicated that  total treatment cost
 (based on ENR 3161 for July 1978) per kkg  of  large and small salmon processed
 were $5.76 and $9.55, respectively.  These costs were based on  the design
 criteria developed in this study.

 This report was submitted in fulfillment of Grant S-803911 by Skokomish Indi-
 an Tribe under the partial sponsorship of the U.S.  Environmental Protection
 Agency.  This report covers a period from August  1975 to August 1978; data
 collection was completed as of January 1978.
                                      iv

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                                  CONTENTS
Foreword	    ill
Abstract	    iv
Contents 	    v
Figures	    vi
Tables	    vii
Abbreviations  	    yiii
Acknowledgments  	    ix

Section
  1.  Introduction 	    1
  2.  Conclusions and Recommendations  	    4
  3.  Characteristics and Treatability of Salmon Processing  Wastes  .    6
  4.  Skokomish Wastewater Treatment System  	    9
  5.  Water Quality Monitoring Program 	    15
  6.  Results and Discussion	    18
  7.  Development of Design Criteria 	    27
  8.  Cost Evaluation	    46
References	    48
Appendices	    49

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                                    FIGURES

Number                                                              paqg

    1   Location and Vicinity Maps Skokomish Processing Plant,
          Shelton, Washington	    2
    2   Process Layout of Skokomish Salmon Processing Plant,
          Shelton, Washington	    3
    3   Flow Scheme of the Waste Treatment System - Skokomish
          Processing Plant	   12
    4   Skokomish Pilot Treatment Plant	   14
    5   Test Scheme	   16
    6   Chronological Plot for Fish Processing Activities and the
          Operation of the Extended Aeration Treatment System. ...   19
    7   Probability Plot: Wastewater Volume Emission Rate for
          Large Salmon Processing	   28
    8   Probability Plot: Wastewater Biochemical Oxygen  Demand
          Mass Emission Rate for Large Salmon Processing	   29
    9   Probability Plot: Wastewater Suspended Solids Mass Emission
          Rate for Large Salmon Processing	   30
   10   Probability Plot: Wastewater Oil and Grease Mass  Emission
          Rate for Large Salmon Processing	   31
   11   Probability Plot: Wastewater Volume Emission Rate for
          Small Salmon Processing	   32
   12   Probability Plot: Wastewater Biochemical Oxygen  Demand
          Mass Emission Rate for Small Salmon Processing	   33
   13   Probability Plot: Wastewater Suspended Solids Mass Emission
          Rate for  Small Salmon Processing	   34
   14   Probability  Plot: Wastewater Oil and Grease Mass  Emission
          Rate for  Small Salmon Processing	   35
   15   Probability  Plot: Pilot Plant Effluent Biochemical  Oxygen
          Demand Mass Emission Rate for Large Salmon  Processing  .  .   40
   16   Probability  Plot: Pilot Plant Effluent Suspended Solids Mass
          Emission  Rate for Large Salmon Processing	   41
   17   Probability  Plot: Pilot Plant Effluent Oil and Grease Mass
          Emission  Rate for Large Salmon Processing	   42
   18   Effect of F/M Ratio on Oxygen Uptake Rate	   44
                                     VI

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                                    TABLES

Number                                                                Page

    1   Hand-Butchered Salmon Process Summary  ...........    7

    2   Activated Sludge Plant Results - Fish Processing Wastes .....    8

    3   EPA Effluent Limitations Guidelines for Salmon Processing Plants .    8

    4   Salmon Production Schedules from September 1975 through
          February 1977  ......................   10

    5   Design Criteria for Skokomish Full Scale Wastewater
          Treatment Plant  .....................
    6   Design Criteria for Skokomish Pilot Treatment Plant  ......   13

    7   Schedule for Each  Sampling Day   .......... .....   17

    8   Wastewater Characteristics for the Skokomish Salmon
           Processing Plant .....................   20

    9   Operating Conditions for the Extended Aeration Facilities  ....   22

   10   Extended Aeration Treatment Efficiencies for Salmon
           Processing Wastewater ..................   23

   11   Effluent Characteristics of the Extended Aeration Facilities  ...   26

   12   Major Wastewater Characteristics ...............   36

   13   Summary of Design Criteria for an Extended Aeration Process
           Treating Salmon Processing Waste ..............   45
                                      Vii

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                                ABBREVIATIONS
BOD,; BOD
COD
SS
VSS
TKN
Ortho-p
Total-p
DO
F/M
DT
TS
JTU
Alk
OR
EPA
KCM
Max.
Min.
SD
O&M
M3/Hr
Liter/Sec   ,
Liter/Sec/M"1
kg/M3/Day
Liter/Day
5-day 20 C Biochemical Oxygen Demand
Chemical Oxygen Demand
Suspended Solids
Volatile Suspended Solids
Total Kjeldahl Nitrogen
Ortho-phosphate
Total-phosphate
Dissolved Oxygen
Food to Microorganism Ratio
Detention Time
Total Solids
Jackson Turbidity Unit
Alkalinity
Overflow Rate
Environmental Protection Agency
Kramer, Chin & Mayo, Inc.
Maximum
Minimum
Standard Deviation
Operation and Maintenance
Cubic Meter Per Hour
Liter Per Second
Liter Per Second Per Square Meter of Area
Kilogram Per Cubic Meter Per Day
Liter Per Day
                                      VI11

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                           ACKNOWLEDGEMENTS

This project was sponsored by the Environmental Protection Agency, under Grant No.
803911, and the Skokomish Indian Tribal Council, Shelton, Washington.

The authors wish to express their appreciation to the following individuals whose con-
tributions made this project possible.

     Kenneth A. Dostal                EPA Project Officer
     Victor Martino                   Skokomish Tribal Council
     Pam Bissonnette                  Kramer, Chin & Mayo, Inc.
     Frank Klobertanz                 Kramer, Chin & Mayo, Inc.

Especially appreciated are Mr. Frank Klobertanz's contributions, including the set-up,
field monitoring and sampling, laboratory analysis,  data reduction, and operation
and maintenance of the treatment facilities throughout the entire study.
                                        ix

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                                   SECTION 1

                                INTRODUCTION

 The Skokomish River supports a large Indian commercial fishery which enables
 tribal fishermen to supplement their income and food supply during the fishing
 season.  Historically, tribal fishermen had no means of preserving their catch
 other than smoking and marketed most of their catch in the round to traveling
 fish buyers.  This situation often resulted in a weak market position for the fisher-
 men and a quality loss in the fish due to the often  lengthy time lag between catching
 the fish and refrigerating and processing the fish.  In 1973, the Skokomish Indian
 Tribe constructed a salmon processing plant to purchase, process and market
 Indian-caught salmon.

 The processing plant is operated as a tribal enterprise and its objectives are to
 provide increased income and employment opportunities to the Skokomish com-
 munity and to raise the value of the fish  harvest through prompt refrigeration
 and processing.  The plant, designed by Bosworth and Carroll, consists of a fish-
 preparation area, smokehouses, refrigeration and freezing capacity, and a retail
 outlet.  The plant markets fresh, fresh-frozen, and smoked-fish products.  Freezing
 capacity allows the plant  to smoke  fish continuously throughout the year.  The
 location and layout of the salmon processing plant are depicted in Figures 1 and
 2, respectively.  The plant is capable of processing 268 kg/hr of yearling salmon
 and 909 kg/hr of large salmon.

 Presently,  fish are hand-butchered at the plant.  This increases blood and solids
 in the waste  flow and imposes a higher loading on the wastewater treatment
 facility.

 To comply with regulatory requirements, the wastewater treatment facility was
 constructed in conjunction with the processing plant in April 1975, and a water
 quality monitoring program was initiated in September 1975, to evaluate its per-
 formance.  The treatment facility consists of an extended aeration system and
 two identical aerobic polishing ponds. The rationale used for the design of the
 treatment  facility was based on literature review and characteristics of the waste
 as determined by daily grab samples.

 The literature review was limited since very little  has been published on the charac-
teristics of salmon processing wastes. The objectives of this study were to deter-
mine  the technical and economic feasibilities of treating salmon processing waste-
water using the extended aeration treatment process and to develop more  reliable
design criteria.

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SKOKO
INDIAN
RESERVATIO
                     VICINITY MAP
  Figure 1.  Location and vicinity maps
             Skokomish Processing Plant
             Shelton, Washington.

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                                                 II  FRESH SALMON
                                                 21  FROZEN SALMON
                                                 31  SMOKED SALMON
Figure 2.  Process layout  of Skokoimsh
           Salmon Processing Plant
           Shelton, Washington

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                                  SECTION 2

                   CONCLUSIONS AND RECOMMENDATIONS

 Wastewater characteristics for hand butchered salmon processing showed that
 small salmon processing generated more wastewater flow and higher pollutant
 contents per kkg of fish processed than did large salmon processing. It should
 be noted that raw wastewater was screened before being sampled for analyses.
 Wastewater flows and pollutant concentrations were highly variable in both cases.
 Pollutant, in terms of kg/kkg of fish processed, from the Skokomish plant was
 similar for large fish  processing, but generally higher for small fish processing
 than for others surveyed in the Northwest and Alaska. '*)

 During 1975 and early 1976, unexpected low flow resulted in long detention times
 and overaeration in the full-scale plant. To test the effect of shorter detention
 times on treatment efficiencies, a pilot  plant was installed alongside the full-scale
 plant.

 During full-scale plant operation, removal efficiencies of BOD, COD, SS, grease
 and oil, and ammonia  for small fish processing were similar to those for large
 salmon processing.  Higher removal  efficiencies for nitrogen and lower removal
 efficiencies for phosphorus during large  fish processing were the result of longer
 detention times and overaeration, which may  have caused some  denitrification
 and phosphorus release in the aeration chamber.

 Pilot plant  removal efficiencies were similar  to those of the full-scale plant for
 BOD, COD, TKN and  ammonia, but higher for solids, grease and oil and phosphorus.
 Higher pilot plant removal efficiencies for SS, oil  and grease and phosphate were
 the results  of shorter  detention time and proper overflow rate.

Both 1) artificial feeding with fish food and 2) no feeding (wherein the  organisms
in the aeration tank were endogenously respirating) were studied during long periods
of processing plant shutdown.  The responsiveness of the system to take onset
of normal loading caused by the resumption of processing activites was adequate
in both cases.

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Typical wastewater characteristics were determined and are summarized below:

                                      Large Salmon           Small Salmon
         Criteria                       Processing               Processing

     Wastewater flow
                 (liter/kkg)               8,708                  14,630

     BOD  loading
                (kg/kkg)                      5.5                    11.5

     SS loading
                (kg/kkg)                     2.5                      5.5

     Grease & Oil loading
               (kg/kkg)                      5.2                      8.2

Also developed were design criteria for the extended aeration system.  Only the
results from pilot plant study were used for the development of design criteria.
The food-to-microorganism (F/M) ratio of about 0.25 at an average MLSS of 2,500
mg/1 and a  detention time of about 1.5 days were found to yield excellent treat-
ment efficiencies.  The dissolved oxygen content in the aeration chamber should
be equal to or greater than 2.0 ppm*  The. minimum overflow rate in the clarifier
was found to be about 0.062 liter/aec./m .

The effluent characteristics during the pilot plant study are  summarized as follows:

Parameters                       Average                     95% Probability  —

BOD (kg/kkg)                     0.65                           0.86

SS (kg/kkg)                        0.32                           0.60

Grease  and oil (kg/kkg)            0.25                           0.58

Based on comparison of suspended solids concentration increases, the f ilterability
of sludge of the extended aeration system was found to be 20% less than that
obtained from conventional activated sludge process while treating domestic waste-
water.

An evaluation of the economics of the operation of the extended aeration treat-
ment system indicated that total treatment cost (based on ENR 3161 for July
1978)per kkg of large and small salmon processed were $5.76 and $9.55, respectively.
These costs were based on the design criteria developed in this study.

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                                  SECTION 3

  CHARACTERISTICS AND TREATABILITY OF SALMON PROCESSING WASTES

 Only the wastewater generated at a fresh-frozen salmon processing plant is dis-
 cussed here because the Skokomish  salmon processing plant does not include the
 canning process.  The fresh-frozen salmon process is essentially the same through-
 out the industry.  The only major factors affecting the waste characteristics are
 the geographic location and the size of the plant.  Generally, the processing of
 Pacific salmon as a fresh or frozen  commodity is considered to have smaller waste
 loads and waste flows than the canning segment of the salmon industry.^'

 Very little has been published about the characteristics of waste generated by
 salmon processing.  Possibly the  most reliable data for salmon-processing waste
 was provided by a seafood-waste survey^2' of six plants in three areas of Alaska
 and one area of the Northwest.  Table 1 lists summary statistics of the waste
 loads from all hand-butchered salmon processes studied during this EPA sponsored
 survey. These results could be used to determine the typical raw-waste loadings
 resulting from fresh-frozen or hand-butchered salmon canning processes in both
 Alaska and the West Coast when characteristics of the particular wastewater
 of interest are not known.

 At the time of the EPA study, biological treatment of seafood processing wastes
 had not been practiced fully in U.S.  seafood plants except at pilot scale in a blue
 crab processing plant in Maryland and at full-scale in two shrimp processing plants
 in Florida/2' The success of these systems plus the results of effluent character-
 ization studies indicate that sufficient nutrients are  available in most seafood
 wastewaters for aerobic biological treatment.

 As early as 1968,  a Federal Water Quality Control Administration report suggested
 that seafood wastewater can be treated by domestic.sewage-treatment  methods,
 with some allowance for increased waste strength/9-' In the EPA survey report
 of 1970/-10' the need for testing and identifying optimum operational conditions
 was stressed.

 In a report issued in 1972,  Riddle, et al,   studied the efficiency of biological
 treatment of smelt and perch wastewater. He found a 90% removal of total BODc
 after 10 days of aeration, and 90% removal of soluble BODc after 2 days aeration
 in a batch reactor. Tests in a continuous reactor showed that maximum BODc
removal (80% soluble and 45% total) could be achieved with a 7.5-hour detention
time, sludge recycling and a 3-day sludge age, or a 5-day detention time with
no sludge recycling.

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                                TABLE 1
             HAND-BUTCHERED SALMON PROCESS SUMMARY*

Parameter
Production, kkg/hr
Process Time, hr/day
Flow, I/sec
(gal/min)
Flow Ratio, 1/kkg
(gal/ton)
Sett. Solids, ml/1
Ratio, 1/kkg
Scr. Solids, mg/1
Ratio, kg/kkg
Susp. Solids, mg/1
Ratio, kg/kkg
5 -Day BOD, mg/1
Ratio, kg/kkg
COD, mg/1
Ratio, kg/kkg
Grease/Oil, mg/1
Ratio, kg/kkg
Organic-N, mg/1
Ratio, kg/kkg
Ammonia-N, mg/1
Ratio, kg/kkg
pH
Temp., degrees C
Mean
1.94
6.34
2.15
34.1
5,040
1,210
1.02
5.15
193
0.971
236
1.19
493
2.48
1,070
5.36
341
1.72
80.9
0.407
2.12
0.011
6.73
13.2
Std. Dev.
0.99
1.80
1.09
17.2
3,100
743
1.19
5.99
155
0.782
185
0.933
179
0.900
601
3.03
628
3.16
40.0
0.202
0.794
0.004
0.318
2.51
5% Min.
0.67
3.67
0.754
11.9
1,410
338
0.109
0.547
37.5
0.189
47.6
p. 240
233
1.17
332
1.67
15.0
0.076
29.0
0.146
0.979
0.005
6.25
9.19
95% Max.
3.98
8.98
4.39
77.5
13,000
3,120
4.18
20.5
600
3.12
722
3.54
923
4.35
2,600
13.1
1,770
8.39
181
0.314
4.14
0.120
7.13
15.7
*Summary from plants CSN5, CS6M, FS1, FS2, FS3, FS4, as presented in Develop-
ment Document for Effluent Limitations Guidelines and New Source Performance
Standards for the Canned and Preserved Fish and Seafood Processing Industry.
EPA.  September 1975.

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 In a later study, Robbins   ' reported that an activated-sludge plant in Japan
 has been designed especially for fish-waste treatment.  The wastewater flow is
 approximately 11.88 liter/sec, and the 5-day BOD concentration ranged from
 1,000 to 1,900 mg/1.  The results of pilot-plant studies using a 10-hour aeration
 time, and the organic and hydraulic loadings, are lifted in Table 2. Bulking occurred
 when the organic loading rate exceeded 4.96 kg/m  /day.
 The EPA  effluent limitations guidelines for West Coast hand-butchered salmon
 processing plants are presented in Table 3.
                                  TABLE 2
                   ACTIVATED SLUDGE PLANT  RESULTS
                       FISH PROCESSING WASTES (10)



Parameter
BOD- (mg/1)
3
% Removal

Raw
Waste
1,000
-


1.2
5
99.5
BOD Loading kg/m /day)

2.24 3.36 4.16
10 13 27
99.0 98.7 97.3

                                 TABLE 3
              EPA EFFLUENT  LIMITATIONS GUIDELINES  FOR
                    SALMON  PROCESSING  PLANTS»(2)

Parameter
5-Day BOD (kg/kkg)
Total Suspended Solids (kg/kkg)
Grease and Oil (kg/kkg)
Daily Max.
(kq/kkg)
—
1.7
0.2
Maximum-30 Day
Average
(kg/kkg)
--
1.4
0.17

*Only for West Coast hand-butchered salmon, based on July 1, 1977 Effluent
Limitations.
                                        8

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                                 SECTION 4

               SKOKOMISH WASTEWATER TREATMENT SYSTEM

The Skokomish processing plant's extended aeration treatment system, hereafter
called the full-scale plant, was designed by Kramer, Chin & Mayo, Inc.  The design
was based on expected loadings from projected production of 909 kg/hr for large
salmon and 268 kg/hr for yearling salmon.  It was also projected by the Skokomish
tribe that the processing plant would eventually double  in capacity.  Table 4 sum-
marizes the actual production schedule since the project's initiation.  The peak
production period was July through October rather than September through Jan-
uary, as projected. In fact, in 1976 and 1977, no fish were available for processing
in January.  The bulk of the fish processed during February through July were
yearling salmon from a private fish supplier.  The large salmon processed were
generally those caught by members of the tribe.

Design of the treatment facility was based on the projected production, litera-
ture review (Table 1) and daily grab samples for the determination of wastewater
characteristics.  The literature review was limited since very little has been pub-
lished about the characteristics of salmon processing waste.  Thus, the reliability
of biological system for treating salmon processing waste was subject to verifica-
tion and substantiation.  Table 5 summarizes the design criteria, and Figure 3
presents a flow diagram of the treatment facility.

The projected volumes of incoming fish to process was  not realized.

This decrease in operations resulted in lower flows and  longer retention times
in the treatment facility than expected. A smaller scale extended aeration system
was constructed in September 1976, (hereafter called the pilot plant) to test lower
retention  times and higher loadings.  Table 6 summarizes the design criteria for
the pilot plant, and Figure 4 shows a diagram of the facility.

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                                  TABLE 4
                     SALMON PRODUCTION SCHEDULES
             FROM SEPTEMBER 1975 THROUGH FEBRUARY 1977
Month
1975



1976











1977

Monthly Total (kg)
September
October
November
December
January
February
March
April
May
June
July
August
September
October
November
December
January
February
35,628***
34,178
13,575
3,918
-0-
22,636
29,350
-0-
17,432
15,486
27,223
68,340
20,245***
42,807
10,249
12,750
-0-
-0-
Daily Average* (kg) Size**
1,619
1,554
617
178
-0-
1,029
1,334
-0-
792
704
1,237
3,106
1,841
1,946
466
580
-0-
-0-
Large
Large
Large
Large
___
Small
Small
Small
Small
Small
Small
Small/Large
Large
Large
Large
Large
_-_


  *Based on 22 working days per month and one shift per day.
 **Large fish averages approximately 4.5 kg; small fish averaged approximately
   0.3 kg.
***Value for last half of September.
                                     10

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                                  TABLE 5
         DESIGN CRITERIA FOR SKOKOMISH FULL-SCALE WASTEWATER
                             TREATMENT PLANT

Waste Characteristics

     Source = Process water, no sanitary waste
     Minimum Flow = 0 liter/sec.
     Maximum Flow = 0.87 liter/sec.
     Peak Flow = 1.13 liter/sec.
     Daily Flow Variation = Continuous over approximately 18 hour
     Average BOD Concentration  = 500  mg/1
     Average Suspended Solids Concentration = 100 mg/1
     Maximum BOD Loading = 36 kg/day

Extended Aeration System

     Aeration Tank:      Volume = 76,000 liters
                        Detention Time at Maximum Flow = 24 hours
                        Maximum Oxygenation Available = 11)9 kg O?/day
                        Maximum Loading = 0.48 kg BOD/m /day

     Clarifier:           Volume = 11,400 liters
                        Detention Time at Maximum Flow = 2.7 hours
                        Surface Area = 9.1 m                             ~
                        Overflow Rate at Maximum Flow = 0.096 liter/sec./m

Polishing Ponds

     Surface Area = 0.15 ha
     Loading at Maximum Flow = 24.1 kg BOD/ha/day
     Volume = 1,383 m
     Detention Time at Maximum Flow  = 18 days
                                    11

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                        SALMON
                       PROCESSING
                        PLANT
                      W/SCREEN
ro
                                                              (102 CM)
                                                              4' PIPE
                                                                            POND
                                                                       B" PIPE
                                                                     (I5.2CM)
                                    EXTENDED
                                    AERATION
                                  PACKAGE PLANT
                                               WASTAGE
                                                              4" PIPE
                                                             (I0.2CM)
POND
NO.Z
i        4'PIPE (10.2CM)
             (I5.2CM)
             6* PLASTIC I PERFORATED I
                 DRAIN PIPE
                                                                                     ' 4* PIPE
                                                                                      (I0.2CM)
                                      Figure 3.  Flow scheme of  the waste
                                                  treatment system
                                                  Skokomish Processing Plant
                                                  Shelton,  Washington

-------
                                   TABLE 6
        DESIGN CRITERIA FOR SKOKOMISH PILOT TREATMENT PLANT
Aeration Chamber
      1)   Dimensions:
                Diameter: 4.6m
                Depth    : 1.2m      ,
                Total volume = 17.1m  (3 l.lm water depth
                (Two chambers @ 8.55nrP each)

      2)   Air supply
           No.  22  Blower i 23.8  cfm
           (a) 210 gram/cm

      3)   Chamber divider,  plastic
           sheeting siliconed in
           place with baffles  to
           equalize head.

Clarifier

      Number:                                    2

      Volume:                                     513 liters each
                                                        2
      Surface area:                                0.58 m  each

      Compressor for sludge return                       ,
           air lift  pump:             .            4.3 m /hr. (§  1750 gram/cm'

Operation conditions

      Aeration Chamber -
           Detention time 18 hr.  - 120 hr.  (if flow>0.098 liter/sec, dual
                                            system was  in  operation)

      Clarifier -
           Detention time: 1.1 hr. - 7.9 hr.          2
           Overflow rate: 0.0031 - 0.23  liter/sec./m
                                       13

-------
AEROBIC
POND
                                     COMPRESSOR
                                                                                          (10.2 CM)
                                                                                           INCOI
                                                                                          SEWAGE
                                                           AERATION    CHAMBER
                                                                                    (10.2 CM)
                                                                                     VT«UIEMT LIM^
COMPRESSOR
RETURN SLUDGE
                                                                                         • LEVELING
                                                                                         ^BAFFLE
                                                           AERATION  CHAMBER
            0.31 M
          CLARIFIER
                        Figure 4.  Skokomish  Pilot Treatment Plant

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                                 SECTION 5

                 WATER QUALITY MONITORING PROGRAM

TEST SCHEMES

The test scheme for both full scale and pilot plant is shown in Figure 5. Because
of low flow through the full-scale treatment system and the high permeability
of the soils in the aerobic pond, the full-scale monitoring program was focused
on the extended aeration treatment system.

For the extended aeration system, two major parameters, dissolved oxygen (DO)
content and food-to-microorganism (F/M) ratio, were controlled during the study
period. The DO content was varied by adjusting either impeller immersion and/or
aeration time. The F/M ratio (BOD/MLVSS) was varied by adjusting MLVSS (Mixed
Liquor Volatile Suspended Solids) concentration, which was controlled by regu-
lating the sludge recycling rate and the quantity of sludge wasted.

SAMPLING

Four sampling stations for the test scheme are shown in Figure 5.  The  location
of each sampling station is described as follows:

           Sampling Stations           Location

                a                     Incoming raw wastewater
                b                     Aeration tank
                c                     Return sludge and excess sludge pipe
                d                     Effluent from the extended aeration
                                     process

It should  be noted that raw wastewater generated in the processing plant passed
through a screen and discharged into the pump station.  Then, the screened raw
wastewater was pumped to the extended aeration treatment system.

Both grab and composite samples collected in the field were preserved in accor-
dance with Methods for Chemical Analysis of Water and Wastes.    Table 7 sum-
marizes the schedule for each sampling day and analysis.  Throughout most of
the study, sampling took place 3 days every two weeks.
                                       15

-------
   EXTENDED AERATION

/ FULL SCALE PLANT \
V PILOT PLANT      )
                                       AEROBIC
                                       POND NO. I
                                       AEROBIC
                                       POND NO. 2
                 Figure 5. Test  Scheme
                            16

-------
                                  TABLE 7
                   SCHEDULE FOR EACH SAMPLING DAY
Sampling
Station
Sampling Frequency
Tests
  a
  c

  d
Grab Samples/2 hour      Flow, Temp, pH, DO

Eight-hour Composite     BOD, COD, SS, VSS, TS, Grease/Oil*, TKN,
  Sample                Ammonia, Ortho-P, Total-P, Alkalinity,
                        Turbidity

One Grab Sample Daily   MLSS, MLVSS, DO, Alk., pH, Temp., Oxygen
                        Uptake Test

One Grab Sample Daily   SS, VSS, Sludge Filterability Test
Same as (a)
Same as (a) (Except flow measurement is not
necessary)
*One grab sample per sampling day.
 TESTING

 All chemical and biological tests were conducted in accordance with Standard
 Methods.    Field tests included flow measurement, pH, DO, temperature, and
 oxygen uptake. Laboratory tests conducted in the KCM Laboratory were BOD,
 COD, SS, VSS, TS, grease and oil, TKN, ammonia, alkalinity, turbidity, ortho-P,
 total-P, MLSS, MLVSS, SVI, and sludge filterability.

 The flow entering the treatment system was computed based on pumping duration
 and rate.  The measurement of.SVI (Sludge Volume Index) was conducted in accor-
 dance with Standard Methods.    The oxygen uptake test was conducted in the
 field by using YSI DO probe.  The DO of MLSS was measured at 0 and 60 minutes.
 The oxygen uptake rate was computed by dividing the decrease in oxygen by the
 elapsed time.  The  sludge filterability test was conducted in the laboratory. The
 sludge was filtered under a pressure of 1470 gram/cm  and suspended solid concen-
 trations were measured at different time intervals.

 Due to difficulties  in obtaining fish to process during parts of the study (see Table 4),
 the monitoring program was extended and completed in January 1978.
                                       17

-------
                                  SECTION 6

                           RESULTS AND DISCUSSION

 GENERAL

 At the  project  initiation the aeration chamber of the full-scale plant was
 seeded  with  3,800 liters of 4,500 mg/1 S.S. return activated sludge from Ren-
 ton Treatment plant, Renton, Washington.  Water meters were installed in the
 processing plant for continuous recording of water consumption during fish
 processing.  The records of water consumption were to be used to establish a
 relationship between the water consumption and wastewater generated during
 fish processing.  Wastewater from fish processing was pumped to the treatment
 facility after  screening.  It should be noted that the extended aeration sys-
 tem is  intended to treat only wastes from fish processing.  Sanitary wastes
 were conveyed to a septic tank for treatment.  Based on pumping duration and
 rate, the flow  entering the extended aeration system was computed.   A weir
 box was installed at the aerobic pond to record the flow rate of effluent
 from the extended aeration treatment system.

 Most of the  wastes entering the treatment system were generaged from pro-
 cessing of small yearling salmon and large salmon.  "Small salmon"  herein
 refers  to an average weight of 0.3 kg per fish while "large salmon" refers
 to an average weight of 4.5 kg per fish.  When no processing wastewater was
 generated, the  treatment systems were maintained by 1) feeding approximately
 4.3 kg  of Purina Trout Chow mixed in 2130 liters of water into the  pump sta-
 tion during  full scale plant operation, and 2) by endogenous respiration
 (without the addition of fish food) during pilot plant operation.  On the av-
 erage,  duration of pumping fish food solution was about 4 hours. The rela-
 tionship between fish processing activities and the operation of the extended
 aeration treatment system during the entire study is chronologically plotted
 in Figure 6.  Monitoring results indicated that characteristics of  the fish
 food mixture were comparable to those of salmon processing wastewaters.

 WASTEWATER CHARACTERISTICS

 Wastewater characteristics for large/small salmon processing and fish food
 addition are summarized in Table 8.   Approximately 20 percent of the total
 weight of fish processed was wasted.   The wastage was hauled away to a san-
 itary landfill for disposal.   The water consumption for fish processing is
 approximately equal  to the wastewater generated from fish processing.  Thus,
 only wastewater flow is shown in Table 8.  Comparison of the wastewater char-
 acteristics showed that wastewater flow and the weight of pollutants gener-
 ated per kkg of fish processed for small salmon were greater than those for
 large salmon.  As indicated by the standard deviations, the Incoming waste-
water in both cases  was highly variable.
                                      18

-------
Salmon
Processing
Full Scale
WTP Operation
Pilot Scale
WTP Operation
Supplemental
Feed
Endogenous
Respiration
(without fish
 food)
                      ONOJFMAMJJASONDJFMAMJJASON  D  J
                      1975
                                              1976
                                                                                                         1978
                       FK5URE 6    Chronological Plot for  Fish Processing  Activities and the Operation of the
                                    Extended Aeration Treatment System

-------
                                                                   TABLE 8
                                  WASTEWATER CHARACTERISTICS FOR THE SKOKOHISH SALMON PROCESSING PLANT
INS
O
1975 & 1976
Full-Scale Plant
Large- Salmon

Parameter
Flow, gpd
Process Time, hr/day
Fish Processed, Ib/day
Processing Wastage, Ib/day
Gallon of Waste water per
Ton of Fish Processed
Turbidity, JTU
PH
DO, mg/1
Temp. , degrees F.
Alk., mg/1 as CaCO,
BOD (total), mg/1 3
BOD (total), Ib/ton
COD (total), mg/1
COD (total), Ib/ton
BOD/COD (total)
SS,mg/l
SS, Ib/ton
VSS, mg/1
VSS, Ib/ton
VSS/SS
TS, mg/1
TS, Ib/ton
Grease and Oil, mg/1
Grease and Oil, Ib/ton
TKN, Mg/1
TKN, Ib/ton
H -N, mg/1
HT-N, Ib/ton
To*tal-P, mg/1
Total-P, Ib/ton
Ortho-P, mg/1
Ortho-P, Ib/ton

Average
691
6.5
3,153
747

723
100
7.2
7.9
51.5
128
687
3.26
2,057
10.5
0.33
502
2.5
265
1.3
0.541
1,638
7.5
283
1.5
207
0.86
6.04
0.04
0.26
0.00020
0.11
0.0007
Standard
Deviation
237
1.0
2,658
614

599
49
0.1
1.0
3.6
88
445
2.50
1,120
8.6
0.10
224
1.4
147
0.9
0.175
861
2.8
142
0.9
197
0.49
7.25
0.04
0.16
0.00027
0.05
0.0007
Fish Food
Addition

Average
1,022
.
_
-

.
91.5
6.9
.
45
59
400
-
688
,
0.59
354
_
200
.
0.65
525
_
199
„
99
.
2.5
1.5
0.33
-
Standard
Deviation
1,017
_
_


_
324
0.2
_
1.6
13.8
56.8
.
131
_
0.06
134
_
61
.
0.36
219
_
203
_
10.6

0.8
0.4
0.12
-
Small Salmon
Standard
Average Deviation
3,143 1
5.4
2,751
570

2,366
60.8
7.1
7.3
52.5
49
665
10.36
902
13.9
0.70
320
4.4
225
2.6
0.703
1,029
15.8
859
4.3
73
1.08
4.67
0.30
0.56
0.0085
0.49
0.0052
,001
1.3
812
170

764
44.2
0.2
1.7
2.3
7
273
5.29
398
6.4
0.12
479
3.3
405
2.0
0.192
650
8.2
372
2.2
50
0.78
3.20
0.32
0.35
0.0065
0.23
0.0036
1976 & 1977
Pilot Plant
Large Salmon

Average
1,262
8.6
3,099
756

501
116
7.3
5.4
54.4
92.2
1,053
5.34
1,386
7.6
.67
509
3.2
377
2.3
0.73
1,197
8.3
382
3.4
37.6
0.6
13.4
0.17
1.46
0.04
0.99
0.02
Standard
Deviation
1,446
6.55
2,831
600

504
61.4
0.25
2.3
6.1
13
830
4.51
941
6.3
.17
382
3.4
300
2.6
0.13
624
7.4
289
4.3
28
1.27
11.5
.21
1.19
0.05
0.98
0.01

2) 1 Ih/lnn = Flow (1
hnrO y mn/l x 8.
34 x ID'6 x
2000





                      3) 1 gal/ton = 4.18 liter/kkg.
                                                               (Fish  processed) Ib/day

-------
The wastewater characteristics for large salmon processing as influent to the
pilot plant are also shown in Table 8.  During the pilot plant study, no small salmon
were processed.  Wastewater entering the pilot plant was more concentrated than
that resulting from previous large salmon processing.  This can be explained by
the following:  the processing plant received returning adult Chinook, Chum and
Coho salmon.  Generally Chinook are the largest and Coho the smallest in size.
The adult returns received in 1976 and 1977 contained a larger portion  of the
smaller fish than those received in 1975.

Comparison of Table 8 to Table 1 indicates that pollutant concentrations from
the Skokomish processing plant were generally greater than for those surveyed.
Weights of pollutant generated per kkg of fish processed were similar for large
salmon processing, but higher for small salmon processing than those surveyed.

OPERATING CONDITIONS

Operating conditions for both full scale and pilot plants are summerized in Table 9.
Because the projected numbers of fish were not realized, both hydraulic detention
times and DO concentrations in the aeration chambers were higher than expected.
However, the food to microorganism (F/M) ratios were within the range of 0.05
to 0.2 recommended for the extended aeration process. The higher flows resulting
from small salmon processing reduced the detention time to seven days in the
full-scale plant.  The change-over to  the pilot plant occurred coincident with
a switch to processing large salmon, and the consequent reduction in flows re-
sulted in a  retention time of somewhat more than four days in the pilot plant
aeration tank. In other words,  the expected wastewater flow from small salmon
processing  was not realized during the pilot plant operation.  In order to test reten-
tion times about one day, a solution of fish food was used to simulate the salmon
processing  wastewater. The fish food addition was proved to be comparable to
salmon processing wastewater  during full-scale plant operation, as shown in Table
10.

During the peak flow entering  the pilot plant, it was noticed that more of MLSS
was carried over the clarifier resulting in an effluent with poor quality. This
gave an indication that the overflow rate in the clarifier during peak flow was
higher than expected.  No samples were taken when peak flow was evident.

The ratios of MLVSS to MLSS during the study were similar to that obtained from
domestic wastewater treatment. It should be noted that the ratio of MLVSS to
MLSS of full scale operation while receiving large salmon processing wastewater
was only 58%. This lower ratio was due to low flow which subsequently resulted
in longer detention time and higher DO content in the aeration chamber. In other
words, a portion of MLVSS was digested in the aeration chamber.

The Sludge Volume Index (SVI)  decreased when detention time decreased.  This
indicated that overaeration resulting from long detention time had adverse impact
on the settleability of MLSS in the clarifiers.
                                        21

-------
IN}
ro
                                                                     TABLE 9
                                           OPERATING CONDITIOnS FOR THE EXTEMDED AERATION  FACILITIES
1975 & 1976
Full-Scale Plant
Fish Food
Large-Salmon Addition Small Salmon
Standard Standard Standard
Parameter Average Deviation Average Deviation Average Deviation
Retention Time (days)
Processing Time (hrs/day)
PH
DO (mg/1)
SVI
F/M (I/day)
MLVSS (mg/I)
MLSS (mg/I)
MLVSS/MLSS Ratio
Overflow Rate (gal/process-
ing period/square foot)
gpd/ft »»
31 8 30
6.5 1.0
7.3 1.0 7.4
B.3 1.4 9.7
151 24 97
0.06 0.06 0.04
516 174 540
978 218 1,306
58%

38 22 11
13 7 2
5.4 1.3
0.3 7.1 0.4
1.4 5.7 1.5
47 129 28
0.04 0.05 0.04
114 1,015 433
93 2,240 666
69%

11 173 105
1976 & 1977
Pilot Plant
Large Salmon
Standard
Average Deviation
4.4 5.1
7.8* 5.64*
7.03 0.3
2.4 1.5
126 36
0.27 0.22
1,964 383
2,485 613
80%

349 203*

                  •included hours during which flow was controlled to decrease retention time.
*»1 qpd/fl   = 4.73 -x
                                           liler/sec/m.

-------
TABLE 10
EXTENDED AERATION TREATMENT EFFICIENCIES FOR SALMON PROCESSING MASTEHATER 	 	
rull-Scate Plant

Parameter
BOO, %

COO, %
SS, %
VSS, %
ro
<*» — ~
TS, %
Grease and Oil, %
TKN, %
NH.-N, %
4
Total-P, %
Ortho-P, %

Large-Salmon
Standard
Avftraoe Deviation

91


62
66
AS

69
83
72
28
37



5

18
20
19

19
16
24
3
25

fish Food
Addition
Standard
Average Deviation
88

85

78
75
54

61
92
21
N/A*
N/A«

7

6

12
6
10

16
0.5
17
N/A«
N/A»»

Small
Average
91

82

52
47
46

55
46
37
58
N/A»»
tn infhmnt
Salmon
Standard
Deviation
5

14

32
36
36

20
31
29
43
N/A»«

1976 & 1977
Pilot Plant
Larqe Salmon
Average
77.8

77.1

74.6
73.8
51.7

72
73.9
61.3
40.9
49. 1»

Standard
Deviation
20.4

17.7

22.9
26.5
19.7

20.9
21.6
18.6
22.7
2/t. 2*

— - |>|f n II H«tO».OV« «.« ^W«. « • • m*-v "•  — —-• -
•Does not include negative  data.

-------
During the full-scale plant operation, the volumetric loading was 32 kg BODc/1,000
m  and 112 kg BOD5/1,000 m  on the average for large and small salrmm processing
wastewater respectively.  This was increased to 480 kg BODc/l»000 m  for the
pilot plant.

The effects of various operating conditions, such as F/M, DO, detention time
etc., on treatment efficiencies are further discussed in detail in Section VIII -Devel-
opment of Design Criteria.  Also included in Section VIII are the oxygen uptake
characteristics for MLSS, and  sludge dewaterability characteristics.

TREATMENT EFFICIENCIES

The extended aeration treatment efficiencies for salmon processing wastewater
and fish food addition are summarized in Table 10. During the full-scale plant
operation, comparison indicated that treatment efficiencies for fish food addition
were comparable to those for salmon processing wastewater. During the pilot
plant study, the extended aeration treatment facility received neither salmon
processing wastewater nor fish food feeding for about 8 months (see Figure 6).
The results shown in Table 10 indicated that the resumption of the operation was
not significantly affected by this long period of shutdown. This demonstrated
that when no salmon processing was available the responsiveness of the treatment
system could be maintained without supplemental feeding.

Comparing large and small salmon processing wastewater at the full-scale plant,
removal efficiencies for most  parameters were not appreciably different except
for nutrients. Ammonia and TKN removal efficiencies were twice as high for
the large  fish processing wastewater.  This is probably due to the higher incoming
concentrations (see Table 8) and longer detention times causing some denitri-
fication.  Conversely, the removal efficiencies of total phosphate are about 50
percent lower for large fish. This fact may have been due to over aeration which
resulted from longer detention time, causing the release of phosphate in the aera-
tion chamber.(7)

Comparing large fish processed at the full-scale and pilot plants, removal efficien-
cies for BOD, COD, TKN, and  ammonia were  similar.  However, the removal effi-
ciencies for solids, grease/oil and phosphate during the pilot plant operation in-
creased dramatically. Reasons for the increase in phosphate removal are discussed
above. Improvements in removal efficiencies for solids and grease/oil are probably
due to higher incoming concentrations and shorter detention times.  During full-
scale plant operations effluent turbidity was approximately 30  percent higher
even though the clarifier overflow rate was lower.  A microscopic examination
of MLSS indicated the presence of filamentous growth. It can be explained that
the longer detention times at high DO concentrations favored filamentous growths
in the full-scale plant.  Apparently, filamentous microorganisms which have poor
settling characteristics are able to slowly utilize the inert polysaccharide material
produced by the bacteria,  givina the filamentous  forms a source of food that is
unavailable to other bacteria.^
                                      24

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EFFLUENT CHARACTERISTICS

Effluent characteristics for both full-scale and pilot plants are summerized in
Table 11.  The effluent charcteristics during fish food addition are not shown
since fish food addition was only one of the alternatives used to maintain the
performance of the treatment system when no salmon processing wastewater
is available. As indicated by the standard deviation, the effluent of extended
aeration facilities was as variable as incoming wastewater.  However, the removal
efficiencies for each parameter were quite consistent, as shown in Table 10.
                                      25

-------
                                         TABLE  11
Parameter
Turbidity, JTU
PH
DO, mg/l
Temp., degrees F.
Alk., mg/l as CaCO,
BOD (total), mg/l 3
BOD (total), Ib/ton
COD (total), mg/l
COD (total), Ib/ton
BOD/COD (total)
SS, mg/l
SS, Ib/ton
VSS, mg/l
VSS, Ib/ton
VSS/SS
TS, mg/l
TS, Ib/ton
Grease and Oil, mg/l
Grease and Oil, Ib/ton
TKN, mg/l
TKN, Ib/ton
NH.+N, mg/l
NH7+N, Ib/ton
Total-P, mg/l
Total-P, Ib/ton
Ortho-P, mg/l
Ortho-P, Ib/ton
Note: 1) 1 Ib/ton = Flow (gi

»\»«* vri ii ik i_/\ i UIIISL.U r\i_r\r» i iuil rnui
1975 & 1976
Full-Scale Plant
Large-Salmon
Standard
Averaqe Deviation
28
7.4
6.7
56
45.1
50.4
0.25
206
1.11
0.23
163
0.77
85
0.43
0.52
1,030
3.12
72
0.41
23.4
0.17
1.05
0.01
0.43
0.1
>d) x mo/1 x 8.34
22
1.0
2.0
5.6
23.5
43
0.18
88
0.84
0.49
118
0.46
56
0.32
0.47
499
4.31
44
0.43
22.7
0.23
0.59
0.01
0.76
0.04
x 10'6 x ..
Small
Average
13.4
7.06
4.3
53.5
67.7
43.4
0.88
94.7
2.18
0.46
85
2.02
60.4
1.72
0.71
532
13.4
79.2
1.64
12.3
0.22
2.17
0.05
0.49
0.02
0.42
0.01
2000
Salmon
Standard
Deviation
6.1
0.23
1.6
7.5
31.4
26.6
0.57
35.4
2.23
0.75
48.6
2.6
37.4
2.1
0.77
230
13.04
31.4
1.1
16.7
0.27
2.15
0.04
0.36
0.02
0.67
0.005

Li 1 ICO
1976 & 1977
Pilot Plant
Large
Averaqe
29
7.0
3.6
56
92
126
1.3
208
1.3
0.62
86
0.64
66
0.49
0.77
511
3.9
71.7
0.5
7.3
0.08
7.8
0.11
0.7
0.01
0.3
0.01

Salmon
Standard
Deviation
23
0.3
1.6
8
17.6
93
3.1
180
1.32
0.22
91.6
1.05
69
0.81
0.75
143
3.93
48.2
0.49
9.7
0.1
9.9
0.19
0.5
4.2 x 10
0.23

2) 1 Ib/ton = 0.5 kg/kkg.
                                            fish processed Ib/day

-------
                                SECTION 7

                    DEVELOPMENT OF DESIGN CRITERIA

An important objective of the study was to utilize the results to develop engineering
criteria for future design. The following discussion of the development of design
criteria includes (1) the estimate of wastewater characteristics; (2) the effects
of DO content, F/M ratio, detention time and overflow rate on the treatment
efficiencies; (3) Estimate of treatment plant effluent characteristics; (4) relation-
ship of oxygen uptake rates to F/M ratio, and (5) sludge f ilterability characteristics.

WASTEWATER CHARACTERISTICS

Wastewater characteristics for both large salmon and small salmon processing
were discussed in Section VI and are summarized in Table 8.  The wastewater
was highly variable.  To facilitate the development of design  criteria, the waste-
water characteristics in terms of flow, BOD, SS and Grease and Oil are plotted
on probability paper. The probability herein refers to the percentage measurement
equal to or less than the stated class mean of the measured parameter.

Figure 7 illustrates the probability of wastewater generated per kkg of large salmon
processed.  It can be seen in Figure 7 that 95% of the time the wastewater generated
was 8,780 liter/kkg or less during large salmon processing.

Figure 8 indicates that 95% of the time the BOD loading was about 5.5 kg/kkg
or less during large salmon  processing.  Figure 9 shows that 95% of the time the
SS loading was about 2.5 kg/kkg or less for large salmon processing wastewater.
Figure 10 reveals that 95% of the time the grease and  oil loading was 5.2 kg/kkg
or less for large salmon processing wastewater.

Similarly, the probability of flow, BOD, SS and grease  and oil for small salmon
processing  wastewater are  illustrated in Figures 11, 12, 13, and 14, respectively.
The design criteria for wastewater characteristics in terms of flow, BOD, SS and
grease and oil using 95%  probability are summarized in Table 12.
                                         27

-------
1
   99.99
   99.9
   99
   95
12  90
-I


g  80


2  70


*  «

3  50
UJ  40


£  30
    o.i
I     I     I
                                           I
            420       840  1260  1680  2520 33604200  6300 8400   12600 16800


                          WASTEWATER FLOW liter/kkg



           Figure  7.   Probability  plot:  Wastewater  volume  emission

                       rate  for large salmon  processing.
                                    28

-------
   99.99
   99.9  —
   99
£  95

-------
   99,99
   99.9
   99
3  90
g  so
o
   70
in  4Q
£  30

5  20
   10

    5
1
   0.1
                                   S.S.  kg/kkg
                                                I   i   111!
                                                5   6   7   8   9  10
           Figure 9.   Probability plot:   Wastewater suspended solids
                       mass emission rate for large salmon  processing.
                                    30

-------
  99.99
   99.9
   99
uj  90


g  80


g  70

_l  60

D  50

U  40

V-*  30



5  20

§  10


I   5
    0.1
                                                 I    I   I   I
                                                           8  9 10
                            OIL AND GREASE kg/kkg
             Figure 10.   Probability  plot;   Wastewater  oil  and grease
                          mass emission  rate for Targe salmon processing,
                                      31

-------
   99.99i-
   99.9
   99
   95
in
LJ
5  80
O  70

j  60


3:
#  30

>  20
K

3  10

8  5
   0.1
                     I
I
I   I   I
I  I I
                                                 I
I
I  I  I
           420       840   1260  1680  2520 3360 4200 6300  8400  12,600 16,800


                            WASTEWATER FLOW liter/kkg



          Figure  11.  Probability plot:   Wastewater volume emission
                       rate for small salmon processing.
                                   32

-------
  99.99 —
  99.9 —
   99   —
   95    —
   90
   80    —
   70
   60
U  4Q
£  30
£  20
I
    1    —
    0.1  —
         Figure 12. Probability  plot:   Wastewater biochemical  oxygen
                    demand mass  emission rate for small  salmon processing.
                                      33

-------
   99.99
   99.9
   99
i.
8  gn
U  90
_i

g  80

2  70
-i  60
Ul  40

£  30


•3  20
   10
8
    0.1
                                 	l_
                                    5

                                  S.S.
II   I   I   I  I

56   7   8   9 10
          Figure  13:   Probability plot:   Wastewater suspended solids
                       mass  emission rate for small  salmon processing.
                                   34

-------
  99.99
   99.9
   99
   95
8  90


g  80

S  70
-J  60


§  *
Ld  fiQ

*  30


t  20
=1
$  10

8   .
    0.1
                                       ill
                              OIL & GREASE tcq/kkg
1    I   I  I  I  I

8    10  12 14  16 18
            Figure 14.   Probability  plot:  Wastewater oil and  grease
                         mass emission rate for  small salmon  processing.
                                      35

-------
                                  TABLE 12
                  MAJOR WASTEWATER CHARACTERISTICS

Large Salmon Processing
Parameters
Flow (liter/kkg)
BOD (kg/kkg)
SS (kg/kkg)
Grease and Oil (kg/kkg)
Average*
3,122
1.13
1.3
0.8
95% Probability
8,708
5.5
2.5
5.2
Small Salmon Processing
Average*
9,890
5.2
2.2
2.2
95% Probability
14,630
11.5
5.5
8.2
*Obtained from Table 8.


EFFECT OF F/M RATIO ON TREATMENT EFFICIENCIES

The summary of operating conditions and the treatment efficiencies during the
full-scale and pilot plant study were presented in Table 9 and Table 10. To develop
the design criteria, an attempt was made to correlate the various operating con-
ditions, such as F/M ratio, DO, etc., to the treatment efficiencies of various para-
meters.  Only the results obtained from the pilot plant were used for the develop-
ment of design criteria since the desirable operating condition were not achieved
during  full-scale operation. The effects  of operating conditions on the treatment
efficiencies during full-scale plant operation are shown in Appendix B.

The following will discuss in detail the effect of F/M ratio on treatment efficiencies.
The statistical analysis herein is to utilize the equation derived from polynomial
regression to demonstrate  the relationship between two variables.  For the discussion
here, a polynomial regression of degree of 3 was chosen.

The relationship between BOD removal efficiency and F/M ratio during pilot plant
study is detailed in Figure  C-l of Appendix C and is presented in Equation 1:


         BOD5 rem. = 44.98 + 399 (F/M)  - 1099 (F/M)2 + 813 (F/M)3    Equation 1


By solving the equation, an F/M ratio of 0.25 is indicated to produce a BOD,- removal
efficiency of about 89% during pilot plant operation. This ratio of 0.25 would yield
almost maximum SS removal efficiency of 77% as presented in Equation 2 (Figure C-
2 of Appendix C)

         SS rem. =  46 + 314 (F/M) - 940 (F/M)2 + 735 (F/M)3          Equation 2
                                         36

-------
During the pilot plant study, the effects of F/M ratio on the removal efficiencies
of SS, COD, grease and oil, TKN, ammonia, ortho-phosphate and total-phosphate
are presented in Appendix C.  Applying the derived equations shown in respective
figures, an F/M ratio of 0.25 would produce the following removal efficiencies
in the pilot plant:

    Parameter                                     Removal  Efficiency (%)

   BODS                                                    89
   SS                                                       77
   COD                                                    83
   Grease  and Oil                                           75
   TKN                                                    77
   Ammonia                                                 60
   Ortho-phosphate                                          51
   Total-phosphate                                          41

It should be noted that  during  the pilot plant study the F/M ratio of 0.25 would
yield excellent removal efficiencies for BOD,-, SS, COD, grease and oil, TKN,
ammonia, ortho-phosphate and total-phosphate.  Therefore, it is recommended
that an F/M ratio of 0.25 be considered for design of treatment systems for salmon
processing wastewaters.

EFFECT OF DETENTION TIME ON TREATMENT EFFICIENCIES

Hydraulic detention time is an important factor to be considered for design of
a wastewater treatment system.  The statistical analysis used for the discussion
is similar to that used for the  F/M ratio.

The relationship between detention time and BOD removal efficiency during the
pilot plant study is detailed in Figure C-9  of Appendix C and is presented in the
following equation:

   BOD5 rem. = 26.4 + 61.9 (DT) - 15.4 (DT)2 + 1.0 (DT)3        Equation 3

To develop the design criteria for detention time, a BOD removal efficiency of
89% was selected which was found to be the efficiency achieved when the  F/M
ratio is 0.25 (see Equation 1).  The above equation indicates that a detention time
of 1.5 days (36 hours) is needed for 89% BOD removal efficiency. By using the
derived equations presented in Figures C-10 through C-16 of Appendix C, a de-
tention time of 1.5 days would generate the following removal efficiencies for
the pilot plant operation:
                                       37

-------
            Parameter                              Removal Efficiency (%)

            BODc                                           89
            SS  5                                           74
            COD                                            86
            Grease and Oil                                  69
            TKN                                            75
            Ammonia                                        60
            Ortho-phosphate                                 44
            Total-phosphate                                  43

It is interesting to note that the removal efficiencies obtained from an F/M ratio
of 0.25 are quite similar to those generated from a detention time of 1.5 days.
Based on the above discussion, it is recommended that a detention time of 1.5
days be considered for design  of biological treatment systems for salmon processing
waste waters.

EFFECT OF DISSOLVED OXYGEN ON TREATMENT EFFICIENCIES

Similar to the F/M ratio and detention time exercises, the polynomial regression
method was used here to present the relationship between dissolved oxygen (DO)
content and treatment efficiencies during both full-scale  and pilot plant study.
The relationships are detailed in Appendix B and Appendix C. The exercise was
inconclusive.

During the pilot plant study, the average DO content was  2.4 mg/1 with a standard
deviation of 1.5 mg/1. Considering practical operating limitations, it is felt that
a DO content of 2 ppm would assure both adequate dissolved oxygen and sufficient
mixing in the aeration chamber.  Therefore, it is recommended that a DO content
of 2 ppm be used for design of treatment systems for salmon processing waste-
waters.

EFFECT OF OVERFLOW RATE ON TREATMENT EFFICIENCIES

In addition to the above discussions related to aeration chamber, it is essential
to consider overflow rate in the clarifier.  Treatment efficiencies are controlled
by the operating conditions in  both the aeration chamber and the clarifier.

For the development of overflow rate criteria, the pilot plant study results were
used.  The effect of overflow rate on the removal efficiencies of BOD, SS, COD,
grease and oil, TKN, ammonia, ortho-phosphate and total-phosphate during the
pilot plant study are shown in Figures C-25, C-26, C-27, C-28, C-29, C-30, C-
31,  C-32  of Appendix C, respectively. The relationship between overflow rate
and BOD removal efficiency is described in Equation 4:


   BOD5 rem. = 111.5 - 0.2 (OR) + 2 x 10'4 (OR) 2 -1.6 x 10"7 (OR)3

                                                        Equation 4
                                     38

-------
To be consistent with the findings of the previous analyses, a 1.5 day detention
time (corresponding to 89% BOD removal) was selected for the development of
overflow rate in the clarifier. According to the above  equation, an overflow rate
of 0.062 liter/sec/m^ is needed for 89% BOD removal.  Similarly, the removal
efficiencies of other parameter  can be computed  and are summarized as follows:
            Parameter

            BOD
            SS
            COD
            Grease and Oil
            TKN
            Ammonia
            Ortho-phosphate
            Total-phosphate
          Removal Efficiency %

                  89
                  82
                  92
                  81
                  80
                  68
                  60
                  33
The removal efficiencies shown above are similar to those obtained from the con-
sideration of F/M ratio, detention time and DO in the aeration chamber. Minor
differences are believed to be insignificant in the engineering^application. Thus,
it is recommended that an overflow rate of 0.062 liter/sec/m* be considered for
clarifier design.

EFFLUENT  CHARACTERISTICS

Effluent characteristics for both the  full-scale plant and pilot plant were discussed
in Section VI and are summarized in Table 11.  To further demonstrate the effluent
characteristics, BOD, SS, and grease  and oil are plotted on probability paper.
The probability herein refers to the percentage measurement equal to or less
than the stated class mean of the measured parameter. As mentioned before,
only the pilot plant effluent will be discussed here.

Figure 15 indicates that 95% of the time the effluent BOD was about 0.86 kg/kkg
or less during pilot plant study. Figure 16 shows that 95% of the time the effluent
SS was about 0.6 kg/kkg or less during pilot plant study.  Figure 17 reveals that
95% of the time the effluent grease and oil was 0.58 kg/kkg or less during pilot
plant study. The effluent characteristics in terms of BOD, SS, and grease and
oil during pilot plant study are summarized as follows:
      Parameters

      BOD  (kg/kkg)
      SS  (kg/kkg)
      Grease and  Oil  (kg/kkg)

 •Obtained from Table  11
Average*

  0.65
  0.32
  0.25
    95%
Probability

   0.86
   0.60
   0.58
                                       39

-------
   99.99
   99.9
   99
^-*


I-
in
{2  90
_J

g  80

°  70
_i  60

3  5°
u  40
*  30
CD
<
§
£
ZO

10

 5
   0.1
            ,	.     ,    i    i   i  i  i   I	!	L_
                             .5             I            23

                                 BOD kg/kkg

          Figure 15.   Probability plot:   Pilot plant effluent biochemical
                       oxygen demand mass  emission rate for large salmon
                       processing.
                                     40

-------
99.99
99.9
            Figure 16.  Probability plot:  Pilot plant effluent suspended
                        solids mass emission rate for large salmon  processing
                                      41

-------
 I
    99.99
   99.9
   99
   95
Ul
a  90
   80


   70

   60
u  40

*  30

£  20
=!

§  10
CD

§  5
a
   0.1
i    !
                                I   I
                                      I  i  I
                            .5             1


                            OIL & GREASE kg/kkg
         Figure 17.   Probability plot:   Pilot plant  effluent oil and  grease
                      mass emission rate for large salmon processing.
                                      42

-------
OXYGEN UPTAKE RATE

The oxygen uptake rate is an indicator for biological activity of mixed liquor sus-
pended solids in the aeration chamber. The oxygen uptake tests were conducted
in the field using YSI DO probe. During sampling days, about 1 liter of MLSS
was collected for DO measurement in the field.  The sample DO were measured
at 0, 60 minutes.  The oxygen uptake rate was computed by dividing the decrease
in oxygen by the elapsed time.  The rate is expressed in terms of mg/l/hr.

An attempt was made to correlate oxygen uptake rate with F/M ratio. Figure 18
illustrates the general effect of F/M ratio on oxygen uptake rate. From  the data
points shown in Figure 18, a strong correlation between two variables is not readily
apparent.  It can be generally concluded that the oxygen uptake rate somewhat
increases with the increase in F/M ratio.

SLUDGE FILTERABILITY CHARACTERISTICS

Sludge disposal is an important factor in the operation  of waste water treatment
systems. During the  entire study, all sludge in the clarifier was recycled to the
aeration tank.  To facilitate analytical work, a sludge filterability test was con-
ducted to indicate sludge dewatering characteristics.  The apparatus for filterability
test includes vacuum pump, millipore membrane filter funnel and vacuum flash.
One hundred milliliters (100  ml) of sludge was filtered  under a pressure of  1470
g/crr>2 for 80 minutes, and suspended solid concentrations were measured at 0,
20, 40, 60 and 80 minutes. To demonstrate the sludge filterability, an attempt
was made to compare the percent of suspended solids concentration increase to
that obtained from conventional activated sludge process while treating domestic
wastewater (1). The computations for the percent of suspended solids increase
are detailed in  Appendix A.  The following comparison demonstrated that sludge
filterability for the Skokomish Study was about 20% less than that for conventional
activated sludge.^

                                  Filtering               Average
                            Pressure       Time        Percentage of
                             (g/cm )      (Min)        SS Increase

Skokomish Sludge             1470        20               391
Activated  Sludge              350        20               115

SUMMARY OF DESIGN CRITERIA

Based on the above discussion, the design criteria  for an extended aeration system
treating salmon processing waste can be summarized in Table 13.
                                        43

-------
iH

CT
LJ


<

Of

UJ
C3

X
o
                 0.05
0.1
0.15
0.2
                                F/M RATIO


         Figure 18.  Effect of F/M ratio on oxygen uptake rate.
                               44

-------
                                TABLE 13
           SUMMARY OF DESIGN CRITERIA FOR AN  EXTENDED
	AERATION PROCESS TREATING SALMON PROCESSING WASTE

Parameters                                          Design Criteria

Flow,   liter/kkg:
       Large Salmon processing                           8,708
       Small Salmon processing                          14,630
BOD,  kg/kkg:
       Large Salmon processing                               5.5
       Small Salmon processing                              11.5

SS,    kg/kkg:
       Large Salmon processing                               2.5
       Small Salmon processing                               5.5

Grease and Oil,  kg/kkg:
       Large Salmon processing                               5.2
       Small Salmon processing                               8.2

F/M ratio, day"1:                                            0-25

Detention Time, day:                                        !«5

DO, ppm:                                                   2.0

Clarifier overflow rate
       liter/sec/m :                                         0.062
                                  45

-------
                                SECTION 8

                             COST EVALUATION

Cost is an important factor for the evaluation of a treatment system.  The costs
herein refer to construction cost and operation and maintenance cost.

CONSTRUCTION COST

The treatment system as shown in Figure 3 was constructed in 1974 to 1975.
The construction was divided into Schedule A and Schedule B. The bid prices
in August 1974, for both schedules are summarized as follows:

                                Items                   Bidding Price

       Schedule A        Pump Station, piping,               $33,215
                          outfall and  two aerobic
                          ponds and Diversion Box

       Schedule  B        Extended Aeration                 $38,945
                          package  plant
                                                 Total     1727160

The  extended aeration system  alone  (without two aerobic ponds)  was found
capable of meeting the recommended guidelines.  The construction cost for the ex-
tended aeration treatment system (including package plant, pump station, piping and
outfall) was $62,510, based on ENR 1894.  The construction cost is escalated to be
$104,326 based on ENR 3161 for July 1978.

OPERATION  AND MAINTENANCE COST

A comprehensive maintenance program is essential to consistently maintain an ade-
quate degree  of treatment. Basically the  maintenance required falls into one of two
categories: (1) preventive maintenance; and (2) corrective maintenance. Preventive
maintenance should  be performed on a regular basis to maintain the equipment and
ensure satisfactory operation. Corrective maintenance will be required when equip-
ment has failed and  is in need of repair.
                                        46

-------
The manpower required to maintain and operate the extended aeration treatment
system was found to be approximately 1 man-hour for each working day.  In other
words, 260 man-hours were needed per year. Power requirements for the system
were found to be an average of 25 KWH/day with a range of 8 to 122 KWH/day.
The computation of O&M costs are summarized below.

       Labor: 260/365 x 1 x $8/m-hour = $5.70/day

       Power Cost: 25 KWH/day x $0.03/KWH = $0.75/day

                         Total O&M cost = $6.45/day

TOTAL COST

To facilitate the cost evaluation, it is essential to amortize the construction cost
along with the O&M cost to develop the total cost per kkg of salmon processed.
For this study, the  amortization period was selected at 20 years with a 7% interest
rate.  The total cost (ENR 3161) for the extended aeration treatment system was
computed as follows:

   Total cost = (104,326 x 0.09439 x 1/365) + $6.45/day = $33.43 /day

The computation of total cost per kkg of salmon processed was based on using
the design criteria  developed from this study.  According to recommended design
criteria of 1.5 days detention time, the full-scale extended aeration system is
capable of treating 50,540 liter/day of wastewater. The computations of total
cost per kkg of salmon processed are summarized as follows:

                                             Large              Small
                                             Salmon            Salmon

         Liter/day of  wastewater which
         can be treated                       50,540             50,540

         kkg of  salmon processed                  /,>,
         per day                               5.8u;             3.5

         Total cost per day                   $33.43            $33.43

         Total cost per kkg
         of salmon processed                 $ 5.76            $ 9.55

      Note:     (1)   Using recommended Design Criteria for large salmon
                      8,708 liter/kkg
                (2)   Using recommended Design Criteria for small salmon
                      14,630 liter/kkg
                                        47

-------
                               REFERENCES

 1.     LIN, S. S. and LIAO, P. B.  Evaluation of an extended aeration process
        for salmon processing wastewater treatment.  Presented at the PNPCA
        Industrial Waste Conference, Seattle, Washington, October 28, 1976.

 2.     ENVIRONMENTAL PROTECTION AGENCY, WASHINGTON, D.C. EFFLUENT
        GUIDELINES DIV. Development Document for Effluent Limitations Guide-
        lines and New Source Performance Standards for the Fish Meal, Salmon,
        Bottom Fish, Clam, Oyster, Sardine, Scallop, Herring, and Abalone Segment
        of the Canned and Preserved Fish and Seafood Processing Industry Point
        Source Category.  Final report. September, 1975.

 3.     RIDDLE, M. J. et al. An effluent study of a fresh water fish processing
        plant. Water Pollution  Control Directorate Reprint EPT G-WP-721, Canada,
        1972.

 4.     STANDARD METHODS FOR THE EXAMINATION OF WATER AND WASTE-
        WATER. American Public Health Association, 13th ED., 1971.

 5.     MANUAL OF METHODS FOR CHEMICAL ANALYSIS OF WATER AND
        WASTES U.S. EPA, Office of Technology Transfer, Washington, D.C.,
        1974.

 6.     METCALF & EDDY. Wastewater Engineering; Collection, Treatment
        Disposal. McGraw-Hill Series in Water and Environmental Engineering,
        1972.

 7.     SEKIKAWA, Y., et al. Release of soluble ortho-phosphate in the activated
        sludge process. Kurita  Central Laboratories, Yokohama, Japan.

 8.     McKINNEY, ROSS E. Microbiology for Sanitary Engineers.  McGraw-Hill
        Book Company, Inc., New York, 1962.

 9.     U.S. DEPARTMENT OF INTERIOR, FEDERAL WATER QUALITY ADMIN-
        ISTRATION, ROBERT S. KERR WATER RESEARCH CENTER.  Seafood
        Wastewater, Westwego, Louisiana, April 1968.

10.     SODERQUIST, M. R., et al.  Current practice in seafood processing waste
        treatment.  Project 12Q6Q ECF of Environmental Protection  Agency,
        Water Quality Office, 1970.
                                      48

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                                 APPENDIX A

                    RESULTS OF SLUDGE FILTERABILITY TESTS


One hundred mllliliters (100ml) of the sludge was  filtered  under  a  pressure
of 21 psi (1470 g/cnr) for 80 minutes, and suspended solids concentrations
were measured at 0, 20, 40, 60, and 80 minutes.  The numbers in brackets are
the percentage increase in suspended solids from previous measurements of
solid content.  The results are summarized on Table A-l.

An attempt was made to compare percents of SS increase for  this study to
those Obtained from 0.063 liter/sec pilot plant  with activated sludge pro-
cess.  Table A-2 shows the percent of SS increase  for the activated sludge
plant.

For a reasonable comparison, the percent of SS increase from 60 minutes to
80 minutes for extended aeration treatment system  should be used.  Solids
concentrations for the two sampling times for both studies  were very similar.
                                     49

-------
             TABLE A-l



EXTENDED AERATION TREATMENT SYSTEM



   RESULTS OF SLUDGE FILTERABILITY
SS mg/1
Date
11/18/75
11/21/75
11/26/75
12/02/75
12/05/75
12/12/75
1/16/76
1/23/76
1/30/76
2/05/76
3/5/76
3/15/76
4/28/76
5/4/76
5/6/76
5/13/76
5/18/76
5/20/76
6/15/76
10/5/76
10/11/76
10/15/76
10/22/76
10/25/76
11/2/76
11/5/76
9/29/77
10/16/77
11/2/77
0 min
950
1,050
1,100
850
1,950
2,050
1,200
1,300
1,400
850
2,300
2,300
2,400
2,900
3,000
3,255
3,500
3,275
5,220
2,233
2,350
2,467
2,100
1,750
2,367
2,250
2,100
2,250
2,150

1,
1,
1,
1,
2,
2,
1,
1,
1,
1,
2,
2,
2,
4,

4^
5,

7^
4,
4,
4,
3,

3,
3,
2,
2,
2,
20 min
188(125)
364(130)
467(133)
581(186)
321(119)
628(128)
622(135)
625(125)
772(127)
062(125)
839(123)
949(128)
963(123)
754(163)
167(139)
173(128)
303(152)
366(133)
791(149)
207(188)
273(182)
950(200)
281(156)

537(149)
629(161)
917(139)
960(131)
905(135)

1,
1,
2,
2,
2,
3,
2,
2,
2,
1,
3,
3,
3,
6,
5,
7,
7,
8,
11,
15,
13,


2,
5,


3,
3,
40 min
727(145)
909(140)
075(141)
229(141)
959(127)
596(137)
500(154)
407(148)
592(146)
545(145)
538(125)
593(122)
809(128)
042(127)
454(131)
233(173)
447(140)
397(192)
863(152)
928(379)
823(323)


573( )
267(148)
688(129)

629(123)
359(115)

2,
3,
3,
3,
3,
6,
4,
3,
5,
3,
4,
4,
5,
10,
7,
7,
14,
20,
74,


49,
70,
87,
13,
6,
6,
5,
5,
60 min
568(149)
387(177)
438(166)
432(154)
980(135)
212(173)
800(192)
714(154)
000(192)
400(220)
340(123)
600(128)
853(154)
357(171)
895(145)
750(107)
000(188)
468(244)
571(628)


400( )
000( )
500(3387)
882(264)
818(145)
363( )
113(141)
119(152)
80 min
5,
7,
6,
7,
5,
12,
30,
13,
96,
28,
6,
6,
8,
24,
17,
11,
29,
36,











277(205)
000(207)
875(200)
069
909(148)
058(194)
000(625)
000(350)
666(1933)
333(833)
252(144)
571(143)
511(146)
166(233)
647(223)
625(150)
166(208)
389(178)











100 min
31,
35,
36,
60,
10,
102,




9,
19,
15,
36,
37,
2,
43,












667(600)
000(500)
667(533)
920(850)
263(174)
500(850)
_
-
-
-
583(153)
166(292)
000(175)
250(150)
500(212)
959(255)
750(150)












                                       Avg. (391)
                 50

-------
 Date

6/17/71
6/18/71
6/19/71
6/21/71
6/22/71
6/23/71
6/24/71
6/25/71
6/26/71
6/27/71
6/29/71
                                TABLE A-2

                        ACTIVATED SLUDGE PLANT
                   RESULTS OF SLUDGE FILTERABILITY
Initial

4,460
4,360
3,690
6,380
9,720
3,540
8,100
6,000
5,200
9,680
4,020
                                  SS mg/1
 Final

 4,560
 5,300
 4,100
 7,240
10,760
 3,780
 9,220
 7,020
 7,540
11,220
 4,780
Percent of Increase
     in S.S.

       102
       122
       111
       113
       111
       107
       114
       117
       145
       112
       119
  Avg. 115
Notes:  1) Settled activated sludge from a 1 gpm pilot plant was used.

        2) Two liters of sludge was filtered under a pressure of about 350 g/cnV
           for 20 minutes.
                                    51

-------
                                 APPENDIX B

                     EFFECTS OF OPERATING CONDITIONS ON
           TREATMENT EFFICIENCIES DURING FULL-SCALE PLANT OPERATION
The statistical analysis herein is to utilize the equation derived from poly-
nomial regression to demonstrate the relationship between two variables.
Polynomial regression is a statistical technique for finding the coefficients
bQ, b-|» D2	bm in the functional relationship of the form

                      Y - b0 + ^X + b2X2 +	+ bmXm

between a dependent variable Y and a single independent variable X.   Powers
of an independent variable are generated to calculate polynomials of succes-
sively increasing degrees.  For the discussion here, a polynomial regression
of degree of 3 is chosen.

The results during full-scale plant operations^are presented in Figures B-l
through Figure B-32.   The conversion of gpd/ft  is as follows:

                    1  gpd/ft2 = 4.73 x 10"4 liter/sec/m2
                                     52

-------
   100  t
t
LJ
q
q
CD
    92
    84
    76
    68
    59
            A
          A A:
         A    A
          A AA
             A
                 A
         A
            A
        0.0
                  0.05
0.12         0.18

    F/M RATIO
                                                        0.25
0.31
F/M
B.O.O.
MEAN
0.044
89.657
STD.
DEV.
0.061
9.881
STD.
ERROR
0.013
2.060
MAX.
0.304
98.570
MIN.
0.002
62.025
RANGE
0.302
36.545
        B.O.D. REMOVAL EFF. a 80.72 + 426.5(F/M)  - 3503(F/M)2 * 7217.6(F/M)3
        OVERFLOW RATE
                      MEAN  a 40 gpd/ftJ
        STANDARD DEVIATION  = 37 gpd/ft2
     FIGURE B-l   EFFECT OF F/M RATIO ON B.O.D. REMOVAL EFFICIENCY
                  FOR FULL SCALE PLANT
                                     53

-------
U
    98
    83
    67
 .   51
in
    36
    20
       0.0
0.05
                              0.12        0.18


                                  F/M RATIO
                                      0.25
0.31
MEAN
0.044
70.470
STD.
DEV.
0.061
23.874
STD.
ERROR
0.013
4.978
MAX.
0.304
94.444
MIN.
0.002
24.000
RANGE
0.302
70.444
       F/M

       S.  S.



       S.  S. REMOVAL EFF. = 85 - 509(F/M) + 1768(F/M)2 - 1832(F/M)3


       OVERFLOW RATE

                     MEAN   =  40 gpd/fr

       STANDARD DEVIATION  =  37 gpd/ft2




   FIGURE B-2   EFFECT OF  F/M RATIO ON SUSPENDED SOLIDS REMOVAL

                EFFICIENCY FOR  FULL SCALE PLANT
                                    54

-------
IUU •

93


fc 86 .
UJ
1
o- 79 •
q
72 .

65
A
A
A

A A
A A
JT
A A
A
A
A A
A
A


A
A
 0.01
0.06
       MEAN

  F/M   0.044
  COD  87.123
   STD.
   DEV.

   0.061
   8.27
 0.12         0.19

       F/M RATIO

 STD.
ERROR   MAX.
 0.013
 0.304
96.321
MUM.

 0.002
66.792
                  0.25
RANGE

 0.302
29.519
                                                              0.31
  C.O.D. REMOVAL EFF. a 85.2 + 3.9 (F/M) + 1661 (F/Mr - 5259 (F/M)'

OVERFLOW RATE              ,
              MEAN = 40 gpd/fr

STANDARD DEVIATION = 39 gpd/ft2


  FIGURE B-3    EFFECT OF F/M RATIO ON C.O.D. REMOVAL
                EFFICIENCY FOR FULL SCALE PLANT
                               55

-------
u.
u.
u
<
u
6
•a
_i
5
    81
    66
51
    36
    21
          &A
                    .
        A         A
          A
             A
           A
                  A
            A
                         A
                                                               A
       0.00
              0.06
0.12         0.18
    F/M RATIO
0.25
0.31
STD.
DEV.
18.539
0.063
STD.
ERROR
4.046
0.014
MAX.
91.787
0.304
MINI.
25.000
0.002
RANGE
66.787
0.302
                MEAN
       O & G    74.372
       F/M       0.047
       OIL & GREASE  REMOVAL EFF. = 88 - 704(F/M) + 7702(F/M)2 - 18,596(F/M)3
       OVERFLOW RATE
                     MEAN  =  40 gpd/ftr
       STANDARD DEVIATION =  37 gpd/ft2

       FIGURE B-4 EFFECT OF F/M RATIO ON OIL & GREASE REMOVAL
                  EFFICIENCY FOR FULL SCALE PLANT
                                    56

-------
100
 93
        A
         A
              A
                 A
           AA
           A   A
 75
       A
           A
  66   .
                  A
            A
  57
      0.004
      TKN

      F/M
   0.6




MEAN

86.221

 0.051
      0.12
         0.18

     F/M RATIO
                                                       0.25
                                          0.31
                        STD.
11.899

 0.067
 STD.
ERROR

 2.805

 0.016
MAX.

99.620

 0.304
      TKN REMOVAL EFT. = 80.5 + 558(F/M) - 9,728(F/M
      OVERFLOW RATE               ,
                    MEAN =  40 gpd/fr

      STANDARD DEVIATION =  37 gpd/ft2
      FIGURE B-5 EFFECT OF F/M RATIO ON TOTAL KJELDAHL NITROGEN
                 REMOVAL EFFICIENCY FOR FULL SCALE PLANT
                                   57

-------
    100
    81
       AA
                           A

                            A
            A
 _
 LJ
    61
                    A
                                 A
 2  42
 i
+_i*
    23  .
    3.5
0.00
                  0.02
                 MEAN
        NH* - N  69.477
        F/M
                 0.030
                               0.04         0.06

                                  F/M RATIO
                                                0.07
0.09
STD.
PEV.
25.382
0.023
STD.
ERROR
6.554
0.006
MAX.
95.062
0.090
MIN.
8.333
0.002
RANGE
86.728
0.088
        NH+ - N REMOVAL EFF. » 27.4 + 5,548(F/M) - 161,580(F/M)2 + 1,193,450(F/M)

        OVERFLOW RATE
                     MEAN  =  40 gpd/ft2
        STANDARD DEVIATION =  37 gpd/ft2


        FIGURE B-6  EFFECT OF F/M RATIO ON AMMONIA REMOVAL
                   EFFICIENCY FOR FULL SCALE PLANT
                                       58

-------
   79
        A
t
A   A   A.
6
    31
    16
                        A
    0.0
       0.0
           0.06
0.12         0.18
   F/M RATIO
                                                      0.25
                                                           0.31
STD.
DEV.
21.392
0.090
STD.
ERROR
6.765
0.029
MAX.
75.000
0.304
M1N.
3.750
0.002
RANGE
71.250
0.302
                MEAN
        ORTHO-P 51.916
        F/M      0.057

        ORTHO-P REMOVAL EFF. » 53.5 + 215(F/M) - 6,249(F/M)2 * 18,123(F/M)3
        OVERFLOW RATE               ,
                     MEAN »  40 gpd/fr
        STANDARD DEVIATION =  37 gpd/ft2
        FIGURE B-7 EFFECT OF F/M RATIO ON ORTHO-PHOSPHATE REMOVAL
                   EFFICIENCY FOR FULL SCALE PLANT
                                     59

-------
   69  t
   60 '
fa
   50
<
   32  •'
    23
       0.0
0.06
0.12         0.19

   F/M RATIO
                                                       0.25
0.31
  i
STD.
DEV.
15.872
0.112
STD.
ERROR
6.480
0.046
MAX.
66.667
0.304
MIN.
25.000
0.009
RANGE
41.667
0.295
                MEAN
       TOTAL-P  36.657
       F/M       0.078

       TOTAL-P  REMOVAL EFF. = 63 - 819(F/M)  + 2286(F/M)2

       OVERFLOW RATE
                    MEAN  = 40 gpd/fr
       STANDARD DEVIATION = 37 gpd/ft2


       FIGURE  B-8  EFFECT OF F/M RATIO ON TOTAL - PHOSPHATE REMOVAL
                   EFFICIENCY FOR FULL SCALE PLANT
                                    60

-------
    100 +
<
     92
     84
Q    76
O
m
     68  •
     60
         13.3
33.4
53.6         73.8
   D.T.  IN DAYS
          94.0
114.2
                  MEAN
         D.T.      39.462
         8.O.D.   89.657
          STD.
          DEV.
          21.195
           9.881
      STD.
     ERROR
      4.420
      2.060
MAX.      MDM.
111.111    16.461
 98.570    62.025
            2
         B.O.O. REMOVAL EFF. = 102.7 - 0.582CDT) + O.OOS(DT)
         OVERFLOW RATE                 ,
                       MEAN  = 40 gpd/ft'
         STANDARD DEVIATION  « 37 gpd/ft2
     FIGURE B-9    EFFECT OF DETENTION TIME ON B.O.D. REMOVAL
                   EFFICIENCY FOR FULL SCALE PLANT
                                      61

-------
   83
   67
u.
UJ
^
£
in
to
y
t— •
                  A
   36
   20
          A
       13.3
                     A
                     A
                  33.5
  i            >
53.7         74.8

   D.T. IN DAYS
94.0
  >
114.2
D.T.
S.S.
MEAN
39.462
70.470
STD.
21.195
23.874
STD.
ERROR
4.420
4.978
MAX.
111.111
94.444
MIN.
16.461
24.000
RANGE
94.650
70.444
      S.S. REMOVAL EFF. = 39.54 + 1.02(DT) - 0.0047CDT)

      OVERFLOW RATE
                    MEAN  =  40 gpd/ftZ
      STANDARD DEVIATION =  37 gpd/ft2


   FIGURE B-10  EFFECT  OF DETENTION TIME ON SUSPENDED SOLIDS REMOVAL
                EFFICIENCY FOR  FULL SCALE PLANT
                                    62

-------
      100
       93

t
UJ
*
                        A
                   A
Q
O*
d
                   A
       72
                                A
       65
           13.3
                           A
                     33.5
                MEAN

           DT   39.462
           COD 87.123
                         STD.
                         DEV.

                         21.195
                          .8.269
  53.7         73.9

       D.T. DM DAYS
 STD.
ERROR

 4.420
 1.724
MAX.

111.111
 98.390
MIN.

16.461
66.792
                  94.1
RANGE

94.650
31.598
                      114.3
           C.O.D. REMOVAL EFF.
         OVERFLOW RATE
                       MEAN « 40 gpd/ft
         STANDARD DEVIATION = 37 gpd/ft2
                                  96.26 - 0.448 (DT) * 0.0043

                                      _
           FIGURE  B-ll   EFFECT OF DETENTION TIME ON C.O.D.  REMOVAL
                         EFFICIENCY FOR FULL SCALE PLANT
                                        63

-------
95
81
Cb
U
I
* 66
ta
V)
a.
M
o
51


36
21
A A A *
A A
A A
A A A
A A
A
A A

A
A
A

A
13 33 5^ 741 9*4 1141
D.T. IN DAYS
STD. STD.
MEAN DEV. ERROR MAX. MPM. RANGE
O & G    74.372    18.539    4.046      91.787    25.000    66.787

D.T.     37.179    19.562    4.269     111.111    16.461    94.650

OIL & GREASE REMOVAL EFF. = 139.4  - 5.KD.T.)  * O.KD.T.)2  - 0006(D.T.)3

OVERFLOW RATE
              MEAN » 40 gpd/ft2
STANDARD DEVIATION = 37 gpd/ft2


FIGURE  B-12 EFFECT OF DETENTION TIME ON OIL & GREASE REMOVAL
           EFFICIENCY FOR FULL SCALE PLANT
                              64

-------
  100
it
u
   93
        A
        A
it!

1
   75
         A
    66
    57
       13
33
54          74



  D.T. IN DAYS
114
TKN
DT
MEAN
86.221
37.300
STD.
DEV..
11.899
STD.
ERROR
2.805
5.000
MAX.
99.620
111.111
MIN.
59.524
16.461
RANGE
40.096
94.650
       TKN REMOVAL EFF, » 115.6 - 1.6(DT)+0.02(DT)2 - O.OOC09(DT)3
       OVERFLOW RATE
                     MEAN -  40 gpd/fr
       STANDARD DEVIATION =  37
       FIGURE  B-13 EFFECT OF DETENTION TIME ON TOTAL KJELDAHL NITROGEN

                  REMOVAL EFFICIENCY FOR FULL SCALE PLANT
                                  65

-------
   100
    81
 z


•f  -408 * 29.6(D.T.)  - 0.55CD.T.)2 + 0.003(D.T. )3



       OVERFLOW RATE

                     MEAN  =  40 gpd/ft2

       STANDARD DEVIATION =  37 gpd/ft2




       FIGURE 8-14 EFFECT OF DETENTION TIME ON AMMONIA REMOVAL

                  EFFICIENCY FOR FULL SCALE PLANT
                                   66

-------
     79
H
3
     63
      47   •
      31   . ,
      16   , ,
          22
40
59
                   MEAN
           ORTMO-P 51.916
           D.T.     45.524
       STD.
       DEV.
       21.3*2
       24.443
                                        O.T.
                                      STD.
     6.765
     7.7»
 77
J DAYS

 MAX.
  75.000
 111.111
                                                           96
M1N.
 3.750
25.000
     2
                                                                      114
RANGE
71.250
86.111
           ORTHO-P REMOVAL EFF. « -142 * 1445(D.T.) - 0.3(D.T.)* + 0.002(D.T.)
           OVERFLOW RATE               ,
                        MEAN =  40 gpd/fr
           STANDARD DEVIATION »  37 gpd/ft2

           FIGURE B-15 EFFECT OF DETENTION TME ON ORTHO-PHOSPHATE
                      REMOVAL EFFICIENCY FOR FULL SCALE PLANT
                                      67

-------
  69  t
  60
 . 50
u.
u.
UJ

  41
<
O
   32
   23
                  30
                               36           42

                                D.T. IN DAYS
48
            54
              MEAN

     TOTAL-P 36.657

     D.T.     36.779
STD.
DEV.
15.872
9.565
STD.
ERROR
6.480
3.905
MAX.
66.667
52.632
M1N.
25.000
25.000
RANGE
41.667
27.632
     TOTAL-P REMOVAL EFF. = 1035 - 88.5(D.T.) + 2.5(D.T.)2  - 0.022(0.T.)3
     OVERFLOW RATE
                   MEAN * 40 gpd/ft2
     STANDARD DEVIATION = 37 gpd/ft2
     FIGURE B-16 EFFECT OF DETENTION TIME ON TOTAL-PHOSPHATE
                REMOVAL EFFICIENCY FOR FULL SCALE PLANT
                                    68

-------
      100  4
u.
u.
ui
q
q
03
       92  .
76
       68 .
       60
                                                   A
                                                          A
           1.1
                      3.0
                MEAN
           DO    6.909
           BOO  89.657
                  STD.
                  DEV.
                  2.801
                  9.881
                           4.9
 STD.
ERROR
 0.584
 2.060
     6.7
O.O. ppm

MAX.
10.200
98.570
                           8.6
                                                                        10.5
MIN.     RANGE
 1.400     8.800
62.025    36.545
           B.O.D. REMOVAL EFF. * 95.46 -  0.965 (DO) + 0.0156 (DO)2
         OVERFLOW RATE              ,
                       MEAN = 40 gpd/ft'
         STANDARD DEVIATION = 37 gpd/ft2

           FIGURE B-17   EFFECT  OF DISSOLVED OXYGEN ON B.O.D.  REMOVAL
                         EFFICIENCY FOR  FULL SCALE PLANT
                                       69

-------
•7cf
33
U.' 67
b
4
1
£
oi
01

36 .

20
]
& A
A
A
A A AA
A

A A
A
A
A
A A
A
A
.1 3.0 4.9 6.7 8.6 10.5
D.O. ppito
STD. STD.
MEAN DEV. ERROR MAX. M1N. RANGE
DO 6.090 2.801 0.584 10.200 1.400 8.800
SS 70.470 23.874 4.978 94.444 24.000 70.444
  S.S. REMOVAL EFF. - 144.6 - 27.7 (DO)  + 2.1

OVERFLOW RATE              ,
              MEAN = 40 gpd/fr

STANDARD DEVIATION = 37 gpd/ft2
  FIGURE B-18   EFFECT OF DISSOLVED OXYGEN ON SUSPENDED SOLIDS
               REMOVAL EFFICIENCY FOR FULL SCALE PLANT
                             70

-------
u.
u.
LJ
q
q
u
     IQO
      93
86
      79   ,.
      72  .,
          1.1
                                          A
                                                     A               A

                                                        A        A
                                        A
                                                   A     A
                                                            A
                                                                  A
                                                 A
                                                        A
               3.0
               MEAN

          DO    6.909
          COD 87.123
                  STD.
                  DEV.

                  2.801
                  8.269
  4.9
 STD.
ERROR
 0.584
 1.724
      6.7

  D.O. ppm
MAX.

10.200
98.390
MIN.

 1.400
66.792
                                                           8.6
RANGE

 8.800
31.598
          C.O.D. REMOVAL EFF. = 100.5 - 4.58 (DO) + 0.33

                                     ,
   OVERFLOW RATE
                 MEAN
                              40 gpd/fr
                                                                  10.5
        STANDARD DEVIATION = 37 gpd/ft
          FIGURE  B-19   EFFECT OF  DISSOLVED OXYGEN ON C.O.D. REMOVAL
                        EFFICIENCY FOR FULL  SCALE PLANT
                                       71

-------
   95
               A
               A
                                        A
   81
LL.
Ld
U
a:
   66 •
UJ
a
•8

a
51 ..
                                                    A
   36 -
    21
       1.1
              3.0
4.9          6.7

    D.O. ppm
                                                       8.6
                                                                10.5
O & G
D.O.
MEAN
74.372
7.148
STD.
DEV.
18.539
2.792
STD.
ERROR
4.046
0.609
MAX.
91.787
10.200
MIN.
25.000
1.400
RANGE
67.787
8. BOO
       OIL i GREASE REMOVAL EFT. = 54 + 28.9CDO) -  6.3CDO)2 + 0.4(DO)3

       OVERFLOW RATE
                     MEAN =  40 gpd/ftZ
       STANDARD DEVIATION =  37 gpd/ft2


       FIGURE 6-20 EFFECT OF DISSOLVED OXYGEN ON OIL AND GREASE
                   REMOVAL EFFICIENCY FOR FULL SCALE PLANT
                                     72

-------
100 +
 93,
 75
 66
          A
                                                     A
           A
            A
           A  A
             A
                                          A
                                                               A
                                                         A
 57
    1.5        3.3
              MEAN

     TOTAL-P B6.221
     D.O.      7.178
    5.1          6.9

         D.O.  IN ppm
STD.
DEV.

11.899

 2.536
 STO.
ERROR

 2.805

 0.598
MAX.

99.620

10.200
                                                    8.7
MINI.

59.524

 1.800
                                                                 10.5
RANGE

40.096

 8.400
     TOTAL-P REMOVAL EFF.  = 45.3 + 30(D.O.) - 4.9(D.O.)2 + 0.23CD.O.)3
      OVERFLOW RATE
                   MEAN =  40 gpd/ft

      STANDARD DEVIATION =  37 gpd/ft2
      FIGURE B-21 EFFECT OF DISSOLVED OXYGEN ON TOTAL KJELDAHL
                 NITROGEN REMOVAL EFFICIENCY FOR FULL SCALE PLANT
                                 73

-------
   100
   81
   61
L.
UJ
U
cc
   42
    23
                                                             A
       i.l
3.0
4.9           6.7
    D.O. ppm
                                                      8.6
                                                                   10.5
            MEAN
    NH* - N 69.477
    DO
             7.160
STD.
DEV.
25.382
3.290
STD.
ERROR
6.554
0.850
MAX.
95.062
10.200
M1N.
8.333
1.400
RANGE
86.728
8.800
    NH* - N REMOVAL EFF. = 61 + 10.4 (DO)  - 1.4 (DO)2 + 0.03 (DO)3
    OVERFLOW RATE              ,
                 MEAN   = 40 gpd/ftz
    STANDARD DEVIATION = 37 gpd/ft2

    FIGURE  B-22 EFFECT OF DISSOLVED OXYGEN ON AMMONIA REMOVAL
                EFFICIENCY FOR FULL SCALE PLANT
                                    74

-------
    79
LJ
£
a

?

8
    63
    47
31
    16
                A


                A
    1.1        3.0          4.9         6.7         B.6

                              D.O. ppm
             MEAN

     ORTHO-P 51.916

     DO       6.210


     ORTHO-P REMOVAL EFF.  = -16 +53(DO) - 10(DO)2 + 0.6(DO)3

     OVERFLOW RATE              ,
                 MEAN  = 40 gpd/fr

     STANDARD DEVIATION = 37 gpd/ft2
                                                                  10.5
STD.
DEV.
21.392
3.649
STD.
ERROR
6.765
1.154
MAX.
75.000
10.200
MIN.
3.750
1.400
RANGE
71.250
8.800
     FIGURE B-23  EFFECT OF DISSOLVED OXYGEN ON ORTHO-PHOSPHATE REMOVAI
                 EFFICIENCY FOR FULL SCALE PLANT
                                    75

-------
  69 *
   60
u.
u.
   50
UJ
Qi
j  41
   32
       1.2        2.8          4.4           6.0          7.6         9.2

                                D.O. IN ppm

                     STD.     STC
            MEAN

    TOTAL-P 36.657

    D.O.      4.983


    TOTAL-P REMOVAL EFF. = -66 +88.5(DO) -17CDO)2 + 0.92(DO)3

    OVERFLOW RATE
                 MEAN = 40 gpd/ft

    STANDARD DEVIATION = 37 gpd/ft2


    FIGURE B-24   EFFECT OF DISSOLVED OXYGEN ON TOTAL-PHOSPHATE
                REMOVAL EFFICIENCY  FOR FULL SCALE PLANT
                                    76

-------
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   76
   68
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       11.2
                   A
                                                          A
                      A
19.1
27.0
35.0
                                                      42.9
50.8
                            OVERFLOW RATE gpd/fr
STD.
DEV.
9.803
10.159
STD.
ERROR
2.139
2.217
MAX.
98.570
49.592
MINI.
62.025
12.398
RANGE
36.545
37.194
            MEAN
    BOD     90.199
    OF RATE 27.537
    B.O.D.  REMOVAL EFF. = 104 - 1.9(OF RATE) + 0.07(OF RATE)2 - 0.0007 (OF RATE)'

    FIGURE B-25  EFFECT OF OVERFLOW RATE ON BIOCHEMICAL OXYGEN DEMAND
                REMOVAL EFFICIENCY FOR FULL SCALE PLANT
                                       77

-------
    98
                     A
                            A
    83
               A
    67
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                               A   A
                                                             A
  A
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19.1
                             27.0
                                          35.0
                                                       42.9
                                 OVERFLOW RATE gpd/ft2
                 MEAN
        S.S.      68.667
        OF RATE  27.537
                          STD.
                   STD.
                  ERROR
         24.239
         10.159
MAX.
94.444
49.592
MIN.
24.000
12.398
                                                  50.8
RANGE
70.444
37.194
        S. S. REMOVAL EFF. s 225 - 18.8(OF RATE) + 0.67(OF RATE)2 - 0.007COF RATE)3

        FIGURE B-26 EFFECT OF OVERFLOW RATE ON SUSPENDED SOLIDS
                   REMOVAL EFFICIENCY FOR FULL SCALE PLANT
                                        78

-------
  100 ^
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 .   81
q
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    74
    68
11.2
                   A
                      A
              19.1
         MEAN

COO     87.840
OF RATE  27.537
              STD.
              DEV.

               7.253
              10.159
                              A
                              27.0         35.0         42.9

                               OVERFLOW RATE gpd/ft2

                              STD.
                             ERROR  MAX.    MIN.    RANGE

                              1.583   98.390    69.244   29.146
                              2.217   49.592    12.398   37.194
50.8
    C.O.O. REMOVAL EFF. = 85 - 0.15 (OF RATE) + 0.01 (OF RATE)2 -0.0001 (OF RATE)3


    FIGURE B-27  EFFECT OF OVERFLOW RATE ON CHEMICAL OXYGEN DEMAND
                REMOVAL EFFICIENCY FOR FULL SCALE PLANT
                                        79

-------
    95  +
    81  .,
    66
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    36 .
    21
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       11.2
                    A   A
                     A     A
                         A
                              A
                                A
  A     A

     A
                    A
                       A
19.1
27.0         35.0
   OVERFLOW RATE gpd/ft2
            MEAN
   STD.
   DEV.
                              STD.
                             ERROR   MAX.
    O & G   74.372    18.539    4.046
    OF RATE 27.537    10.159    2.217
        	    MIN.
        91.787    25.000
        49.5923   12.398
                                                        42.9
RANGE
66.787
37.194
                                                  50.8
    OIL & GREASE REMOVAL EFF. = 192 - 13.6(OF RATE) + 0.5(OF RATE)2 - 01005(OF RATE)3

    FIGURE B-28  EFFECT OF OVERFLOW RATE ON OIL & GREASE REMOVAL
                EFFICIENCY FOR FULL SCALE PLANT
                                          80

-------
  100 +
u.
u.
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   93 .,
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   66 •
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                   A

                   A
           A
          A
                                           A
                                        AA
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19.1
                             27.0        35.0         42.9
                                OVERFLOW RATE gpd/ft2
            MEAN
   TKN     86.221
   OF RATE 28.030
    STD.     STD.
    DEV.    ERROR   MAX.    MJN.     RANGE
    11.899    2.805    99.620   59.524    40.096
    10,910    2.571    49.592   12.398    37.194
                                                   50.8
   TKN REMOVAL EFF. = H7 - 6.4(OF RATE) + 0.3KOF RATE)2 - 0.004(OF RATE)3

   FIGURE B-29  EFFECT OF OVERFLOW RATE ON TOTAL KJELDAHL NITROGEN
               REMOVAL EFFICIENCY FOR FULL SCALE PLANT
                                   81

-------
  100
   81
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   61
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   3.5
       11.2
  A
      A
  A       A
   A      A
                                                         A
            A
             A
19.1
 27.0
35.0
42.9
50.8
                              OVERFLOW RATE gpd/fr
            MEAN
    STD.
   DEV.
 STD.
ERROR   MAX.
   NH+-N    69.477   25.382   6.554
   OF RATE 26.059
    9.651    2.492
         95.062
         49.592
    MIN.
     8.333
    12.398
   NH* - N REMOVAL EFF. = 218 - 20.2COF RATE) + 0.8(OF RATE)2 - 0.01(OF RATE)3

   FIGURE  B'30 EFFECT OF OVERFLOW RATE ON  AMMONIA REMOVAL
               EFFICIENCY FOR FULL SCALE PLANT
                                      82

-------
   79
   63
                         A
                                                                A
   47
              A    A
CL
s
g
31
   16
   0.0
       15.6
             21.5
27.4
33.2
                        39.1
45.0
                              OVERFLOW RATE gpd/ft*
STD.
DEV.
21.392
7.782
STD.
ERROR
6.765
2.461
MAX.,
75.000
44.082
MIN.
3.750
16.531
RANGE
71.250
27.551
            MEAN

    ORTHO-P 51.916

    OF RATE 25.124


    ORTHO-P REMOVAL EFF. = 516 - 59.2(OF RATE) + 2.3COF RATE)2 - 0.03(OF  RATE)3


    FIGURE B-31  EFFECT OF OVERFLOW RATE ON ORTHO-PHOSPHATE REMOVAL
                EFFICIENCY FOR FULL SCALE PLANT
                                      83

-------
   69 +
   50
Id
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a.
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   41
    32 ..
                                      A
   23
       19.6
21.8
24.0
                                          26.2
28.4
                                                    30.6
                                OVERFLOW RATE gpd/fr
MEAN
36.657
24.354
STD.
DEV.
15.872
3.745
STD.
ERROR
6.480
1.529
MAX.
66.667
30.306
MINI.
25.000
19.969
RANGE
41.667
10.338
   TOTAL-P REMOVAL EFF. = -3277 «• 424.7COF RATE)  - 18(OF RATE)2 + 0.25(OF RATE)3


   FIGURE B-32  EFFECT OF OVERFLOW RATE ON TOTAL PHOSPHATE
                REMOVAL EFFICIENCY FOR FULL SCALE PLANT
                                       84

-------
                                 APPENDIX C

                     EFFECTS OF OPERATING CONDITIONS  ON
             TREATMENT EFFICIENCIES DURING PILOT PLANT OPERATION


The statistical analysis herein is to utilize the equation derived from poly-
nomial regression to demonstrate the relationship between two variables.
Polynomial regression is a statistical  technique for  finding the coefficients
bQ, b-|, b2	bm in the functional relationship of  the form

                      Y = b0 + b-,X + b2X2 +	+ bmXm

between a dependent variable Y and a single independent  variable X.  Powers
of an independent variable are generated to calculate polynomials of succes-
sively increasing degrees.  For the discussion here,  a polynomial regression
of degree of 3 is chosen.

The results during pilot plant operation are presented in Figures C-l through
Figure C-32.  The conversion of gpd/ft2 is as follows:
                    1 gpd/ft2 = 4.73 x 10"4 liter/sec/m2
                                     85

-------
   96.4
   95.9

   95.4
q
q
CD
   94.8
                            A
   94.
   93.7
        0.01
0.02
                 MEAN

        F/M      0.032

        B.O.D.   94.639
0.03          0.04

   F/M RATIO
0.05
0.06
STD.
DEV.
0.015
0.771
STD.
ERROR
0.005
0.273
MAX.
0.061
96.311
MIN.
0.016
93.845
RANGE
0.045
2.466
        B.O.D. REMOVAL EFF. = 44.98 + 399(F/M) - 1099(F/M)2 + 813(F/M)3
        OVERFLOW RATE
                      MEAN =  349 gpd/ft2

        STANDARD DEVIATION =  203 gpd/ft2
        FIGURE C-l  EFFECT OF F/M RATIO ON B.O.D. REMOVAL EFFICIENCY
                   FOR PILOT PLANT
                                      86

-------
u
   99
   98
   96
   95
    94
    93
       0.0
0.02
0.03         0.04

   F/M RATIO
                                                        0.05
                                                                     0.06
       F/M

       S. S.
MEAN
0.287
68.296
STD.
DEV.
0.236
28.261
STD.
ERROR
0.046
5.543
MAX.
0.863
98.690
MIN.
0.037
7.895
RANGE
0.827
90.795
       S. S. REMOVAL EFF. = 46 + 314(F/M) - 940(F/M)2 + 735(F/M)3

       OVERFLOW RATE                 -
                     MEAN  =  349 gpd/fr

       STANDARD DEVIATION  =  203 gpd/ft2
    FIGURE C-2   EFFECT OF F/M RATIO ON SUSPENDED SOLIDS REMOVAL
                 EFFICIENCY FOR PILOT PLANT
                                      87

-------
   98
   93
u.
u.
UJ
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or
q
q
u
89
84
   80
   75
       0.01
       F/M
       C.O.D.
               0.02
             MEAN'
              0.032
             89.775
    0.03           0.04
        F/M RATIO
                      0.05
                         0.06
STD.
DEV.
0.015
7.583
 STD.
ERROR
 0.005
 2.681
MAX.
 0.061
96.804
       C.O.D. REMOVAL EFF.  =  49.6 + 28KF/M)  -
       OVERFLOW RATE
                     MEAN   =  349 gpd/fr
       STANDARD DEVIATION  =  203 gpd/ft2
M1N.      RANGE
 0.016     0.045
76.512    20.292
2'+ 522 (F/M)3
       FIGURE C-3  EFFECT OF F/M RATIO ON C.O.D.  REMOVAL EFFICIENCY
                   FOR PILOT PLANT

-------
  100  t
        A
         A
   82  "
LJ
LJ
o
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   63
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                                                           A
       o.oi
0.18
0.36         0.54

   F/M RATIO
                                                        0.71
                                                   0.89

O 4 G
F/M
MEAN
68.805
0.298
STD,
DEV.
21.264
0.239
STD.
ERROR
4.092
0.046
MAX.
96.248
0.863
MIN.
10.000
0.037
RANGE
86.248
0.827
       O & G REMOVAL EFF. = 65 + 140(F/M) - 488(F/Mr * 374(F/MK

       OVERFLOW RATE
                     MEAN =  349 gpd/fr

       STANDARD DEVIATION =  203 gpd/ft2


       FIGURE C-4  EFFECT OF F/M RATIO ON OIL AND GREASE REMOVAL
                   EFFICIENCY FOR PILOT PLANT
                                      89

-------
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85 .

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).01 0.18 0-36 0.54 0.71 0.89
F/M RATIO
STO. STD.
MEAN DEV. ERROR MAX. MIN. RANGE
TKN 69.531 23.489 4.520 97.083 23.810 73.274
F/M 0.298 0.239 0.046 0.863 0.037 0.827
TKN REMOVAL EFF.  « 49 + 233(F/M)  - 595(F/M)^ + 422(F/M)"
OVERFLOW RATE                ,
             MEAN  =  349 gpd/ft*
STANDARD DEVIATION =  203 gpd/ft2
FIGURE C-5  EFFECT OF F/M ON TOTAL KJELDAHL NITROGEN
           REMOVAL EFFICIENCY FOR PILOT PLANT
                             90

-------
   78
t
ui
                A
          A
            A
       A    A
          A
         A
y
    48   •
    33
              A
    18
        o.o
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0.36         0.54

     F/M RATIO
                                                         0.71
                                                   0.89
MEAN
58.342
0.288
STD.
DEV.
19.404
0.248
STD.
ERROR
4.137
0.053
MAX.
89.091
0.863
MIN.
21.622
0.037
RANGE
67.469
0.827
        NH; -N
        F/M

        NH* - N REMOVAL EFF. = 52.9 + 84.9(F/M)  - 285(F/M)2 *  242(F/M)3

        OVERFLOW RATE
                      MEAN  =  349 gpd/ft;
        STANDARD DEVIATION  =  203 gpd/ft*
    FIGURE C-6   EFFECT OF F/M RATIO ON AMMONIA REMOVAL
                  EFFICIENCY FOR PILOT PLANT
                                      91

-------
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   56
   39
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          A A
   22 •
                                           A
                                            A
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       0.2
0.13
                              0.24         0.36
                                 F/M RATIO
                                       0.47
0.58
               MEAN
       ORTHO-P 49.261
       F/M      0.248
STD.
DEV.
22.487
0.167
STD.
ERROR
5.454
0.041
MAX.
84.687
0.565
MIN.
10.000
0.037
RANGE
74.687
0.528
      ORTHO-P REMOVAL  EFF.  = 36.3 + 520(F/M) - 2,635(F/M)2 + 3,147(F/M)3
      OVERFLOW RATE                ,
                    MEAN  = 349 gpd/ft
      STANDARD DEVIATION = 203 gpd/ft2
      FIGURE C-7  EFFECT ON F/M RATIO ON ORTHO-PHOSPHATE REMOVAL
                  EFFICIENCY FOR PILOT PLANT
                                     92

-------
    79 t
    64
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[b
U]
    48
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               A
          A

           A

                  18
                               36
                                        54

                                  F/M RATIO
                                                        71
                                                                     89
MEAN
40.199
0.247
STD.
DEV.
23.536
0'.232
STD.
ERROR
5.263
0.052
MAX.
75.000
0.863
MIN.
6.250
0.037
RANGE
68.750
0.827
        F/M


        TOTAL-P REMOVAL EFF.  = 39 + 28.2(F/M) -  109(F/M)2 + 96.3(F/M)3


        OVERFLOW RATE
                     MEAN =  349 gpd/ftz

        STANDARD DEVIATION =  203 gpd/ft2



        FIGURE C-8  EFFECT OF F/M RATIO ON TOTAL-PHOSPHATE REMOVAL
                   EFFICIENCY FOR PILOT PLANT
                                     93

-------
      100
<
Q
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CD
      85
      70
      55
      24
               A
 A
A
            A
             A
          o.o
                   A
        1.9
                                 A
                             A   AA
                                                                       A
                                       A
               MEAN
          DT    2.094
          BOD  75.899
           STD.
           DEV.
            2.073
           21.416
  3.8           5.7           7.6

    D.T. IN DAYS

 STD.
ERROR   MAX.    MIN.     RANGE
 0.407    9.188    0.305    8.883
 4.200    96.311   27.941   68.370
                                                                        9.5
               BOD REMOVAL EFF. = 26.4 + 61.9 (DT)  - 15.4 (DTr + 1.0 (DT)'

          OVERFLOW RATE
                     MEAN  = 349 gpd/ft^
       STANDARD DEVIATION  = 203 gpd/ft
          FIGURE C-9    EFFECT OF DETENTION TIME ON BOD REMOVAL
                        EFFICIENCY FOR PILOT PLANT
                                      94

-------
   100  t
b   °
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ct

in

i/i
    23
A
        o.o
          1.9
                                 3.8
                                    5.7
                           7.6
                                                                       9.5
             MEAN

        DT    2.121
        SS   68.296
             STD.
             DEV.

              2.055
             28.261
                                 D.T. IN DAYS

                               STD.
                              ERROR   MAX.
0.403
5.543
 9.188
98.690
M1N.

0.305
7.895
RANGE

 8.883
90.795
        S.S.  REMOVAL EFF.  = 16.2 + 54.4 (DT) - 11.5 (DT)2 * 0.7 (DT)3

      OVERFLOW RATE

                     MEAN  = 349 gpd/ft2

      STANDARD DEVIATION  = 203 gpd/ft2
        FIGURE C-10  EFFECT OF DETENTION TIME ON SUSPENDED SOLIDS
                      REMOVAL EFFICIENCY FOR PILOT PLANT
                                      95

-------
100


86

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A A
A A

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/W A
A
A

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A
^
A

A
k
' 	 1 	 — 	 1 	 » ..
   0.0
               1.9
         MEAN
   DT   2.061
   COD  74.564
                 STD.
                 DEV.
  3.8        5.7
    D.T. IN DAYS
STD.
ERROR  MAX.
                                                    7.6
                                                                  9.5
                 	    	 	    MIN.     RANGE
                  2.040   0.393    9.188    0.305     8.883
                 18.099   3.483   96.804   33.562    63.242
   COD REMOVAL EFF. a 31.3 + 55.8 (DT)  - 14.4 (DT)2 + 1 (DT)3
   OVERFLOW RATE
             MEAN   = 349 gpd/ft2
STANDARD DEVIATION  = 203  gpd/ft2

   FIGURE C-ll   EFFECT OF DETENTION TIME ON C.O.D. REMOVAL
                 EFFICIENCY FOR PILOT PLANT
                                96

-------
   100
u.
L.
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a:

bi
<
LI
    82  •
    63
    43
    24  ,,
       o.o
1.9
3.8          5.7


  D.T.  IN DAYS
7.5
9.5
O & G
D.T.
Oil JL I"5C
MEAN
68.805
2.061
3C&CC DC-Put
STD.
DEV.
21.264
2.040
n\iAi cce
STD.
ERROR
4.092
0.393
_ CT ^ 1 O
MAX.
96.248
9.188
T/P>T\ i
MIN.
10.000
0.305
A^r>T\* i n
RANGE
86.248
8.883
n£fnT\J
       OVERFLOW RATE

                     MEAN  =  349 gpd/fr


       STANDARD DEVIATION  =  203 gpd/ft2
    FIGURE  C-12 EFFECT OF DETENTION TIME ON OIL & GREASE REMOVAL

                 EFFICIENCY FOR PILOT PLANT
                                     97

-------
100                 a,
              A           f
      A
 85
        *»      40
                                 A

                              A
 68
 20
        AA
      A
 52
     T A
 36
       A
     A
    °-°          !•»          3-8           5.7          7.6          9.5
                               D.T. IN DAYS
TKN
D.T.
TVNI Rf
MEAN
69.531
2.061
•MnVAl FPf
STD.
DEV.
23.489
2.040
'. - •*! 7 j.
STD.
ERROR
4.520
0.393
Aicr> T >
MAX.
97.083
9.188
_ o ztri T
MIN.
23.810
0.305
^ . n Ktr\
RANGE
73.274
8.883
T ^3
    OVERFLOW RATE
                  MEAN =  349 gpd/ftz
    STANDARD DEVIATION =  203 gpd/ft2
    FIGMJRE C-13 EFFECT OF DETENTION TIME ON TOTAL KJELDAHL
               NITROGEN REMOVAL EFFICIENCY FOR PILOT PLANT
                                 98

-------
93
78
63
33
18
   A





 \


 A
          A
       A
        A
0.2        2.0
                                                                A
                             3.9          5.8
                                 D.T. IN DAYS
                                                 7.6
                                                             9.5
STD.
DEV.
19.404
2.131
STO.
ERROR
4.137
0.454
MAX.
89.091
,9.188
MIN.
21.622
0.452
RANGE
67.469
8.736
               MEAN

      NH*-N    58.342

      D.T.      2.385


      NH*-N REMOVAL EFF. » 35  + 22.9(D.T.) - 4.9(D.T.)2 * 0.3(D.T.)3


      OVERFLOW RATE
                    MEAN =  349 gpd/ft2

      STANDARD DEVIATION =  203 gpd/ft2



      FIGURE  C-14 EFFECT OF DETENTION TIME ON AMMONIA  REMOVAL
                 EFFICIENCY FOR PILOT PLANT
                                  99

-------
Id
o:
    89  +
       A
    72  "
b   56
    39  ..
    22
                                                                    A
                                 A
            AA
                                                             A
                   A
                                                    A
       0.1
           1.2
2.2          3.2
    D.T.  IN DAYS
            4.2
               5.3
                 MEAN
       ORTHO-P  49.261
       D.T.       2.131
                   STD.
                   DEV.
     STD.
    ERROR
                   22.487    5.454
                    1.560    0.378
ORTHO-PHOSPHATE REMOVAL EFF. = 53.5 - 8.5(DT) + 0.75CDT)2 t 0.33(DT)3
MAX.
84.687
 5.119
MDM.
10.000
 0.305
RANGE
74.687
 4.814
       OVERFLOW RATE
                      MEAN   =  349 gpd/ff
       STANDARD DEVIATION  =  203 gpd/ft2
    FIGURE C-15  EFFECT OF  DETENTION TIME ON ORTHO-PHOSPHATE
                 REMOVAL EFFICIENCY FOR PILOT PLANT
                                     100

-------


64
u.
LL.
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REMOVAL
§
a
i
5 »

18

2
A
A
A
AA
A
A
A

A
A A
A &
A
A A
0.01 1.9 3.8 5.7 7.6 9.5
D.T. IN DAYS

STD. STD.
MEAN DEV. ERROR MAX. MIN. RANGE
TOTAL-P 40.199 23.536 5.263 75.000 6.250 68.750
D.T. 1.817 2.222 0.497 9.188 0.305 8.883
TOTAL-P REMOVAL EFF. = 38.0 + 3.8(D.T.) - 0.065(0.T.)2 - 0.078(D.T.)3

OVERFLOW RATE                -
              MEAN  = 349 gpd/fr

STANDARD DEVIATION = 203 gpd/ft2
FIGURE C-16EFFECT OF DETENTION TIME ON TOTAL-PHOSPHATE
           FOR PILOT PLANT
                            101

-------
100

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A A

A A A
A A
A A

AA
A
A
A
A
A
J-6 1.8 2.9 4.0 5.1 6.3
D.O. ppm

STD. STD.
MEAN DEV. ERROR MAX. MIN. RANGE
DO 2.881 1.550 0.304 6.100 0.800 5.300
BOD 75.899 21.416 4.200 96.311 27.941 68.370
    BOD REMOVAL EFF.  « 117 - 33.8 (DO)  + 9.2 (DO)2 - 0.9  (DO)3
    OVERFLOW RATE
                MEAN = 349 gpd/fr

  STANDARD DEVIATION = 203 gpd/ft2
    FIGURE C-17   EFFECT OF D.O. ON B.O.D. REMOVAL EFFICIENCY FOR
                 PILOT PLANT
                               102

-------
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A
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A A
A
A A
A
D.6 1.8 2.9 4.0 5.1 6.3
D.O. ppm

STD. STD.
MEAN DEV. ERROR MAX. MIN. RANGE
DO 2.862 1.595 0.326 6.100 0.800 5.300
SS 73.027 23.736 4.845 98.690 25.373 73.317
  S.S. REMOVAL EFF.  = 116 - 30.8(D.O.) + 6.2CD.O.)  - 0.4(D.O.)

OVERFLOW RATE
             MEAN  = 349 gpd/ft2
STANDARD DEVIATION = 203 gpd/ft2


  FIGURE C-18  EFFECT OF D.O. ON S.S. REMOVAL EFFICIENCY
               FOR PILOT PLANT
                             103

-------
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A A ^
A
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A A
A
A
A
A A

A
A
     0.6
1.8
2.8         4.0

    D.O. ppm
                                                      5.1
                                                   6.3
DO
COD
STD.
MEAN
2.833
74.564
STD.
DEV.
1.540
18.099
STD.
ERROR
0.296
3.483
MAX.
6.100
96.804
MIN.
0.800
33.562
RANGE
5.300
63.242
     C.O.D. REMOVAL EFF. = 70.6 + 19.1  (DO)  - 8.2 (DO)2 -f 0.8  (DO)3
   OVERFLOW RATE
                 MEAN = 349 gpd/ft2
   STANDARD DEVIATION = 203 gpd/ft2
     FIGURE  C-19   EFFECT OF  D.O.  ON C.O.D. REMOVAL EFFICIENCY
                   FOR  PILOT PLANT
                                 104

-------
   100
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                               A     A
                                                            A
                                                             A
                                     A
                 A
                                   A
        0.6
                   1.7
                               2.9         4.0
                                   D.O. ppm
                                           5.1
                                                                   A
                                                        6.3
O & G
D.O.
MEAN
68.805
2.833
STD.
DEV.
21.264
1.540
STD.
ERROR
4.092
0.296
MAX.
96.248
6.100
MIN.
10.000
0.800
RANGE
86.248
5.300
          OIL & GREASE REMOVAL EFF. = 95.7 - 21(D.O.) + 3.96(D.O.r - 0.19(D.C

          OVERFLOW RATE                ,
                        MEAN  =  349 gpd/fr
          STANDARD DEVIATION  =  203 gpd/ft2
          FIGURE C-20 EFFECT OF DISSOLVED OXYGEN ON OIL & GREASE
                     REMOVAL EFFICIENCY FOR PILOT PLANT
                                      105

-------
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                                     A
                                                                   A
    36  •
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       0.6
                  1.8
2.9          4.0

     O.O. ppm
                                                        5.1
6.3

TKN
D.O.
MEAN
69.531
2.833
STD.
PEV.
23.489
1.540
STD.
ERROR
4.520
0.296
MAX.
97.083
6.100
MIN.
23.810
0.800
RANGE
73.274
5.300
         TKN REMOVAL EFF. =  103  - 27(D.O.)  + 6.2CD.O.)2  - 0.5(D.O.)3


         OVERFLOW RATE
                       MEAN =  349 gpd/fr

         STANDARD DEVIATION =  203 gpd/ft2
         FIGURE  C-21EFFECT OF DISSOLVED OXYGEN ON TOTAL KJELDAHL
                    NITROGEN REMOVAL EFFICIENCY FOR PILOT PLANT
                                   106

-------
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2.9         4.0


   D.O. ppm
                                                        5.1
                                                                     6.3
MEAN
58.342
2.627
STD.
DEV.
19.404
1.432
STD.
ERROR
4.137
0.305
MAX.
89.091
6.100
MIN.
21.622
0.800
RANGE
67.469
5.300
        D.O.


        NH* - N REMOVAL EFF. * 142 - 87.6(DO) + 27(DO)2 - 2.6(DO)3



        OVERFLOW RATE                 ,
                      MEAN  =  349 gpd/fr

        STANDARD DEVIATION  *  203 gpd/ft2
     FIGURE C-22  EFFECT OF DISSOLVED OXYGEN ON AMMONIA REMOVAL

                  EFFICIENCY FOR PILOT PLANT
                                    107

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                                      A
0.6          1.7
                                          A
                                       A
                              2.7           3.7
                                  D.O.  ppm
                                                  4.7
                                                                 A
                                            5.8
          MEAN
ORTHO-P  49.261
D.O.       2.553
STD.
DEV.
22.487
 1.466
                                   STD.
                                  ERROR
                                   5.454
                                   0.356
MAX.
84.687
 5.600
MIN.
10.000
 0.800
RANGE
74.687
 4.800
      ORTHO-P REMOVAL EFF. = 99.6 - 46.6CDO) + 10.3(DOr - 0.6(DO)'
      OVERFLOW RATE                 ,
                    MEAN  =  349 gpd/fr
      STANDARD DEVIATION  =  203 gpd/ft2
  FIGURE C-23   EFFECT OF DISSOLVED OXYGEN ON ORTHO-PHOSPHATE
                REMOVAL EFFICIENCY FOR PILOT PLANT
                                    108

-------
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         0.6
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                                2.9
       4.0
    D.O.  ppm
                                                           5.1
                                                                       6.3
                    MEAN
            TOTAL-P 40.199
            D.O.      3.010
                              STD.
                              DEV.
                              23.536
                               1.697
 STD.
ERROR
 5.263
 0.379
MAX.
75.000
 6.100
MIN.
6.250
0.800
   23
RANGE
68.750
 5.300
            TOTAL-P REMOVAL EFF. = 57 - 14.3(D.O.) + 4.8(D.O.)- 0.6(D.O.)
            OVERFLOW RATE
                          MEAN  = 349 gpd/ftz
            STANDARD DEVIATION  = 203 gpd/ft2

            FIGURE C-24 EFFECT OF DISSOLVED OXYGEN ON TOTAL-PHOSPHATE
                       REMOVAL EFFICIENCY FOR PILOT PLANT
                                      109

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   100

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    50
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A
 A
                    A
                             A
                               A
                A
                                     A
                                              A
                                A
                                                          A
                              A  A
        90          249
                 MEAN
        B.O.D.    77.198
        OF RATE 372.783
                                 407
                                             565
                                  OF RATE gpd/fr
               STD.
               DEV.
                21.159
               209.435
 STD.
ERROR
  3.999
 39.579
MAX.
 96.311
856.799
                                                          723
MIN.
 27.941
115.200
                                                                      886
RANGE
 68.370
741.599
        B.O.D. REMOVAL EFF. = 111.5 - 0.2(OF RATE) + 0.0002(OF RATE)2
                               - 1.6 X 10-7(OF  RATE)3
        FIGURE C-25 EFFECT OF OVERFLOW RATE ON BIOCHEMICAL OXYGEN
                   DEMAND REMOVAL EFFICIENCY FOR PILOT PLANT
                                     110

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A
A
A
A
A A
A
A
A
90 249 407 565 723 882
OF RATE gpd/ft2
STD. STD.
MEAN DEV. ERROR MAX. MIN. RANGE
S.S. 69.777 27.740 5.242 98.690 7.895 90.795
OF RATE 375.654 209.600 39.611 856.799 115.200 741.599
S.S. REMOVAL EFF. « 82.2 - 0.002(OF RATE) - 6.6 x 10"5(OF RATE)2
FIGURE C-26 EFFECT OF OVERFLOW RATE ON SUSPENDED SOLIDS
           REMOVAL EFFICIENCY FOR PILOT PLANT
                           in

-------
   100
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                    AA
                   A
                    A
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                    A A
                              A
                                  A
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                      A
                               A
                                                     A
   30
       90         249
                MEAN
       COD      75.741
       OF RATE 374.618
                       407           565
                               OF RATE gpd/ft2
                 STD.
                 DEV.
                  17.987
                 205.898
            STD.
           ERROR
             3.340
            38.234
MAX.
 96.804
856.799
                                                         723
M[N.
 33.562
115.200
                                                             882
RANGE
 63.242
741.599
       COD REMOVAL EFF.  = 102 - O.KOF RATE)  + 0.0002(OF RATE)2 - 1.2 x 10"7(OF RATE)3

       FIGURE C-27 EFFECT  OF OVERFLOW RATE ON CHEMICAL OXYGEN DEMAND
                  REMOVAL EFFICIENCY FOR PILOT PLANT
                                         112

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                              A A

                              A
            A



            A
                                                        A A
           A
              A
                         A
                            A
                        A
               249
              MEAN
                               407          565


                                  OVERFLOW RATE gpd/ft2
                           723
                          STD.

                          DEV.
      STD.

     ERROR
MAX.
MIN.
     O & G    68.805    21.264     4.092     96.248    10.000

     OF RATE  378.806   211.893    40.779    856.799    115.200
                                      A



                                     A
                         882
RANGE


 86.248

741.599
     OIL &  GREASE REMOVAL EFF. = 96.2 - 0.14(OF RATE) + 1.5 x 10"4(OF RATE)2
                                  - 2 x 10'8(OF RATE)3
     FIGURE C-28 EFFECT OF OVERFLOW RATE ON OIL AND GREASE REMOVAL
                EFFICIENCY FOR PILOT PLANT
                                   113

-------
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    100
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     6B
     52
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          A  A
                     A
                  A
                             A
A
                          A
                                 A
                           A
                                                            A
                A.

                A
        90        249
                 MEAN
        TKN      69.531
        OF RATE 378.806
     407          565          723
         OVERFLOW RATE gpd/ft2
 STD.
 DEV.
  23.489
 211.893
 STD.
ERROR
  4.520
 40.779
MAX.
 97.083
856.799
MPM.

 23.810
115.200
                                                                    A
                                                                  A
                                                                      882
                                                                 RANGE
         TKN REMOVAL EFF. = 163 - 0.64(OF RATE) + .3 x 10~*(OF RATE)2
                             - 8.2 x 10"7(OF RATE)3
        FIGURE C-29 EFFECT OF OVERFLOW RATE ON TOTAL KJELDAHL
                    NITROGEN REMOVAL EFFICIENCY  FOR PILOT PLANT
                                     114

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    18
          A
                      A
A     A
   A
                                    A
94
                   231
                       369
506
                                                 644
782
                                 OVERFLOW RATE gpd/ft

NH^-N
OF RATE
NH*-N RE
MEAN
58.342
321.226
^MOVAL a
STD. STD.
OEV. ERROR MAX.
19.404 4.137 89.091
158.765 33.849 760.319
FF_ = «£.? - D.l^fQF BATF^ * n
MINI. RANGE
21.622 67.469
115.200 645.119
.nrUWflTF f*ATF"»2
                              -  1.2 x 10'7(OF RATE)3
        FIGURE C-30 EFFECT OF OVERFLOW RATE ON AMMOMA REMOVAL
                   EFFICIENCY FOR PH.OT PLANT
                                     115

-------
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                                                                  A
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A
A
       A
                             A
                                   A
O
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      A
                   A
   22
      90
               A
                 249
               MEAN
      ORTHO-P  49.261
      OF RATE 337.371
                                A
                407
         565
           723
                                 OVERFLOW RATE gpd/fr
            STD.
            DEV.
             22.487
            217.594
 STD.
ERROR
  5.454
 52.774
MAX.
 84.687
856.799
MUM.
 10.000
115.200
                                                                     882
RANGE
 74.687
741.599
      ORTHO-P REMOVAL EFF.  = 95.3 - 0.4(OF RATE)  + 9.5 x 10'4(OF RATE)2
                               - 6.3 x 10"7(OF RATE)3
      FIGURE C-31 EFFECT OF  OVERFLOW RATE ON ORTHO-PHOSPHATE
                  REMOVAL EFFICIENCY FOR PILOT PLANT
                                    116

-------
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1
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2
A
A A

A A
A
A

A
A
A A
A
A
A
?0 249 407 565 723 882
OVERFLOW RATE gpd/ft2
STD. STD.

MEAN DEV. ERROR MAX. MIN. RANGE
TOTAL-P 40.199 23.536 5.263 75.000 6.250 68.750
OF RATE 414.186 235.131 52.577 856.799 115.200 741.599
TOTAL-P REMOVAL EFF. = 24.6 + 0.064(OF RATE) - 1.1 x 10"5(OF RATE)2


FIGURE C-32EFFECT OF OVERFLOW RATE ON TOTAL PHOSPHATE REMOVAL
          EFFICIENCY FOR PILOT PLANT
                             117

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                                   TECHNICAL REPORT DATA
                            (Please read Instructions on the reverse before completing)
 1. REPORT NO.
  EPA-600/2-79-027
                                                           3. RECIPIENT'S ACCESSION-NO.
 4. TITLE AND SUBTITLE
 Evaluation of an Extended Aeration Process for
 Skokomish Salmon Processing Wastewater Treatment
             5. REPORT DATE
               January 1979  issuing date
             6. PERFORMING ORGANIZATION CODE
 7. AUTHOR(S)
 S.S.  Lin and P.B. Liao
                                                           8. PERFORMING ORGANIZATION REPORT NO.
9. PERFORMING ORGANIZATION NAME AND ADDRESS

 Kramer, Chin, and Mayo,  Inc.
 Seattle, Washington   98101
             10. PROGRAM ELEMENT NO.

               1BB610
             11. CONTRACT/GRANT NO.
                                                             S-803911
 12. SPONSORING AGENCY NAME AND ADDRESS
 Industrial Environmental  Research Lab« - cinn, OH
 Office of Research and  Development
 U.S.  Environmental Protection Agency
 Cincinnati. Ohio  45268
                                                            13. TYPE OF REPORT AND PERIOD COVERED
              Final Report
             14. SPONSORING A(
                       NG AGENCY CODE
                EPA/600/12
 15. SUPPLEMENTARY NOTES
 16. ABSTRACT
   The project evaluated (full-scale) an extended aeration biological  treatment system
 on salmon processing  wastewater.  During the  first years evaluation the detention time
 in the aeration basin averaged 17 days (range 3 to 49 days).  This was  due to the
 plant processing  significantly less salmon  than anticipated.  The BOD removal averaged
 over 90 percent  (effluent about 50 mg/1).

   A smaller aeration  tank and settling tank were designed and installed to evaluate
 shorter and more  reasonable detention times.   The detention time in this system ranged
 from 0.3 to 9.2 days  and averaged 4.4 days.   BOD removal averaged about 80 percent.
 The effluent BOD  and  SS concentrations averaged 128 and 86 mg/1, respectively.

   The economic evaluation indicated the total treatment costs per kkg of large and
 small salmon processed were $5.76 and $9.55,  respectively.
17.
                                KEY WORDS AND DOCUMENT ANALYSIS
                  DESCRIPTORS
                                              b.IDENTIFIERS/OPEN ENDED TERMS
                           c. COSATl Field/Group
 Activated sludge process, Salmon, Process-
 ing, Wastewater, Economic Analysis
  Waste characterization
13B
 8. DISTRIBUTION STATEMENT
 Release to Public
                                              19. SECURITY CLASS (This Report)
                                                Unclassified
                           21. NO. OF PAGES

                               128
20. SECURITY CLASS (This page I

  Unclassified     	
                                                                         22. PRICE
EPA Form 2220-1 (9-73)
                                             118
                                                                              GOmC£;l»79-657-060/1583

-------