EPA-460/3-77-020
August 1977
                    MOTORCYCLE
                          EMISSION
                        CONTROL
              DEMONSTRATION
 U.S. ENVIRONMENTAL PROTECTION AGENCY
     Office of Air and Waste Management
     Mobile Source Air Pollution Control
     Emission Control Technology Division
        Ann Arbor, Michigan 48105

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                          EPA 460/3-77-020
   MOTORCYCLE EMISSION
CONTROL DEMONSTRATION
                   by
      Terry L. Ullman and Charles T. Hare

         Southwest Research Institute
             P.O. Drawer 28510
             6220 Culehra Road
          San Antonio, Texas 78284

           Contract No. 68-03-2391

      EPA Project Officer: Randall H. Field
                Prepared for
    ENVIRONMENTAL PROTECTION AGENCY
      Office of Air and Waste Management
  Office of Mobile  Source Air Pollution Control
      Emission Control Technology Division
         Ann Arbor, Michigan 48105
              December 1977

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This report is issued by the Environmental Protection Agency to report tech-
nical data of interest to a limited number of readers.  Copies are available
free of charge to Federal employees, current contractors and grantees, and
nonprofit organizations (in limited quantities) from the Library Services
Office (MD35), Research Triangle Park, North Carolina 27711f or, for a fee,
from the National Technical Information Service, 5285 Port Royal Road, Spring-
field, Virginia 22161.
This report was furnished to the Environmental Protection Agency by Southwest
Research  Institute, San Antonio, Texas in fulfillment of Contract No. 68-03-
2391.  The contents of this report are reproduced herein as received  from
Southwest Research Institute.  The opinions, findings, and conclusions ex-
pressed are those of the author and not necessarily those of the Environmental
Protection Agency.  Mention of company or product names is not to be  considered
as an endorsement by the Environmental Protection Agency.
                                              Publication No.  EPA-460/3-77-020
                                      11

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                                  FOREWORD


     The project on which this report is based was initiated by EPA Request
for Proposal No. CI-75-0252, dated July 18, 1975.  After acceptance of SwRI's
Proposal No. 11-1452, dated August 29, 1975, Contract No. 68-03-2391 was awarded
on March 10, 1976.  The project was identified within SwRI as Project No. 11-4508,

     Project Officers for EPA's Technology Assessment Branch during the project
were Mr. Randall H. Field and  (previously) Mr. David L. Tripp.  Several meetings
were held with these project officers to decide on motorcycle selection and
control applications.  Charles T. Hare and Karl J. Springer were overall super-
visors of the program; Terry L. Oilman was SwRI Project Leader; and technical
personnel were Jim Boylan (lead technician), Ken Norman, John T. Jack, Nathan
Reeh, and Rick Emmert.

     The assistance of several individuals and groups has contributed to the
successful completion of this project.  We would like to express our appreci-
ation to:

     Kawasaki Motors Corporation, U.S.A.  (Mr. Dennis David)
     U.S. Suzuki Motor Corporation (Mr. Robert G. Hammond)
     Yamaha International Corporation  (Mr. Kenneth K. Ito)
     American Honda Motor Company, Inc. (Mr. Brian Gill)
     Engelhard Industries (Mr. John J. Mooney, Dr. James G. Hansel)
     Matsushita Electric Industrial Company, Ltd. (Mr. Harutoki Nakamura)
                                      iii

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                                  ABSTRACT
     In order to generate data on the effectiveness of available motorcycle
emission control technology, ten motorcycles were selected for testing on the
basis of sales data and engine design.   The 2-stroke motorcycles chosen were
the Suzuki GT-750, Kawasaki KH-500, Yamaha RD-400C, Kawasaki KE-175, and Su-
zuki TS-100.  The 4-stroke motorcycles were the Honda GL-1000, Kawasaki KZ-900,
Suzuki RE-5 (rotary), Honda CB-360T, and Honda XL-125.

     Applied singly and in combination, "proof of principle" demonstrations
were conducted on carburetor enleanment, capacitive-discharge ignition, air
injection by reed valve and by pump, catalysts, thermal reactors, port liners,
rotary valve modifications, and a spark-ignited afterburner.  Most of the emis-
sion control techniques were applied to two or more machines to determine the
sensitivity of control measures to engine size and type.

     The primary test procedure used to determine control effectiveness was
the motorcycle FTP, with corresponding FETs conducted in as many cases as
possible.  Steady-state emission measurements were conducted whenever neces-
sary to set up or document the performance of emission control measures.  Per-
formance evaluations included 0-100 kph accelerations and a modified automobile
driveability procedure.
                                       IV

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                              TABLE  OF  CONTENTS


                                                                          Page

FOREWORD                                                                   iii

ABSTRACT                                                                    iv

LIST OF FIGURES                                                            vii

LIST OF TABLES                                                             xii

I.       INTRODUCTION                                                        1

II.      SUMMARY                                                             2

III.     MOTORCYCLE SELECTION METHODOLOGY                                    7

IV.      PREPARATION FOR CONTROL APPLICATION                                16

                                                                            16
                                                                            21
                                                                            25
                                                                            25
                                                                            25

V.       EMISSION CONTROL SELECTION  AND IMPLEMENTATION                      29

                                                                            29
                                                                            31

                                                                            31
                                                                            45
                                                                            52
                                                                            59
                                                                            63
                                                                            68
                                                                            74
                                                                            80
                                                                            93
                                                                            96

VI.      MALADJUSTMENT PHASE                                               101

LIST OF REFERENCES      .                                                   104
A. Test Equipment
B. Zero-Kilometer Testing
C. Motorcycle Break-in
D. Baseline Emission Testing
E. Performance and Driveability Evaluations
EMISSION CONTROL SELECTION AND
A. Potential Control Measures
B. Implementation of Control
1. Honda CB-360
2. Kawasaki KZ-900
3. Honda XL-125
4. Suzuki RE-5
5. Honda GL-1000
6. Yamaha RD-400
7. Kawasaki KH-500
8. Kawasaki KE-175
9. Suzuki TS-100
10. Suzuki GT-750
IMPLEMENTATION
and Selection
Strategy










                                     V

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                         TABLE OF CONTENTS (cont'd)
APPENDIXES
         A.  Data on Individual Motorcycle Models
         B.  Driveability Procedure for Test Motorcycles and
             Completed Road Evaluation Forms
         C.  Influence of Valve Overlap on Hydrocarbon Emission
         D.  Results from Steady-States Followed by Results
             from FTP and FET Tests
         E.  Results from FTP, FET, and Steady-State Tests
             with Maladjustment
         F.  Engelhard Catalyst Analysis Report
                                      VI

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                               LIST OF FIGURES


Figure                                                                   Page

   1        Motorcycle Cooling Blower Calibration                          18

   2        Motorcycle Test Facility                                       19

   3        "Bag Cart" Used for Measurement of Bag Concentration
            on HC, CO, CO,, and NOW                                        19
                         £*        A

   4        "Bike Cart" Used for Measurement of Both Diluted and
            Undiluted Exhaust Emissions                                    19

   5        Suzuki TS-100                                                  21

   6        Honda XL-125                                                   21

   7        Kawasaki KE-175                                                22

   8        Honda CB-360                                                   22

   9        Yamaha RD-400                                                  22

  10        Suzuki RE-5                                                    22

  11        Kawasaki KH-500                                                23

  12        Suzuki GT-750                                                  23

  13        Kawasaki KZ-900                                                23

  14        Honda GL-1000                                                  23

  15        Yamaha, Subaru, and Chevette Reed Valves                       32

  16        Honda CB-360 Exhaust Header Pipe with Sparger Tube             32

  17        Subaru Reed Valve Flowrate Measurement by "Rotameter"          32

  18        Chevette Reed Valve Flowrate Measurement by "Bag
            Evacuation"                                                    32

  19        Honda CB-360 with Thermal Reactor and Air Injection
            Probes Installed                                               33

  20        Subaru Reed Valve Flow Into One Exhaust Pipe of
            Honda CB-360                                                   35

  21        Chevette Reed Valve Flow Into One Exhaust Pipe of
            Honda CB-360                                                   36
                                     vii

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                          LIST OF FIGURES (cont'd)


Figure                                                                   Page

  22        Initial Thermal Reactor Design for Honda CB-360
            Motorcycle                                                     37

  23        Yamaha Reed Valve Flow Into One Exhaust Pipe of
            Honda CB-360                                                   38

  24        Two Inside-Cylinder Kehin Carburetors from Honda
            750K                                                           39

  25        Partial Installation of Two Honda 750K Carburetors
            on the Honda CB-360                                            39

  26        Honda CB-360 with Insulated Header Pipes and Thermal
            Reactors                                                       41

  27        Small Thermal Reactor with Gas Flow Path Similar to
            Automotive Concepts  (Second Design)                            42

  28        Thermal Reactors of Second Design Installed on Honda
            CB-360                                                         42

  29        Thermal Reactors with Insulation Applied on Honda
            CB-360                                                         42

  30        Catalysts Applied to Honda CB-360                              45

  31        Pump No. 0440 Used with Catalyst on Honda CB-360               45

  32        Air Injection Using Chevette Reed Valves                       48

  33        Air Injection Using Pump                                       48

  34        Air Injection Into KZ-900 via Cast Pump No. 0440               49

  35        KZ-900 Head with Port Liners                                   50

  36        Finished Port Liners                                           50

  37        KZ-900 with Catalysts and Air Injection                        51

  38        XL-125 with Air Injection Pump No. 0533 Driven at
            1:2 Ratio  (Pump:Crankshaft)                                    53

  39        Air Injection Flowrate with Pump No.  0533 and Pump
            No. 1033 on the Honda XL-125                                   54

  40        Emission of C02 from Honda XL-125 with Air  Injection
            Variation                                                      55
                                     viii

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                          LIST OF FIGURES  (cont'd)

Figure                                                                   Page

  41        Catalyst Installation on Honda XL-125                          59

  42        RE-5 with Air Injection Probe and Exterior Pipe
            Cutaway                                                        60

  43        Diagram of Air Injection Test Configuration                    60

  44        Air Injection Flowrate Into RE-5 Exhaust via Subaru
            Reed Valve (Probes Full In, Both Reeds Active)                 62

  45        Catalysts and Air Injection on the Suzuki RE-5                 62

  46        Compressed Air Injection Into GL-1000                          64

  47        Chevette Reed Valves Installed on GL-1000                      65

  48        Air Injection Flowrates of Two of Four Chevette Reed
            Valves Mounted on the Honda GL-1000                            66

  49        Catalyst Installation on GL-1000                               67

  50        Air Injection and Catalyst Installation on GL-1000             68

  51        Catalyst Set for the Yamaha RD-400, Set No. 3001 and
            Set No. 3002                                                   69

  52        Air Injection Flowrates Into One Pipe of Yamaha
            RD-400, with Stock Muffler, 9.5 mm Sparger Tube                70

  53        Air Induction Setup on RD-400 Using the Subaru Reed
            Valve                                                          71

  54        Oxidation of HC Using Air Injection Variation with
            Catalyst No. 3002 on the Yamaha RD-400                         73

  55        Exhaust Header Insulated to Serve as a Thermal
            Reactor                                                        74

  56        Heavily Insulated Thermal Reactors Installed on
            RD-400                                                         74

  57        Finished Port Liner for KH-500                                 75

  58        Exhaust Port Liner Installed in KH-500                         75

  59        Catalysts and Heat Shield Installed on KH-500  (Air
            Injection Applied After First Step Control)                    76
                                                                            76
                                     IX

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                          LIST OF FIGURES (cont'd)


Figure                                                                   page

  60        Cylindrical Catalyst Assembly with "Torvex" Fore-
            section Used for 2-stroke Application                          76

  61        Center Piston After Seizure of KH-500                          77

  62        Center Cylinder After Seizure of KH-500                        77

  63        Catalyst Foresection Break-up, "Torvex"                        78

  64        Plugging of Catalyst Aftsection, Corning Substrate             78

  65        Rotary Valve in Position on Crankshaft on KE-175               80

  66        Port Timing Diagram                                            81

  67        Two Catalysts in Series on the KE-175                          83

  68        KE-175 Test Set-up of Air Injection in Front of
            Catalyst                                                       84

  69        Air Injection Into KE-175 via Pump No. 0533 and Pump
            No. 1033                                                       85

  70        Schematic of 2-stroke Overscavenged Gas Extraction
            Experiment                                                     87

  71        Modified KE-175 Head                                           88

  72        Timed Drive and Extraction Valve                               88

  73        Right Side View of KE-175 Ready for Extraction Testing         88

  74        Left Side View of KE-175 Ready for Extraction Testing          88

  75        Changes in Main Exhaust Stream Emissions as Rotary
            Extraction Valve Timing Varied                                 90

  76        Port Timing Diagram of KE-175, 2-stroke                        91

  77        Variation of HC Concentration with Various Extraction
            Flowrate                                                       92

  78        Catalyst Welded Into Exhaust of TS-100                         96

  79        Spark-Ignited Afterburner Installed on GT-750                  98

  80        Long Spark Igniter                                             98

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                          LIST OF FIGURES (cont'd)







Figure                                                                   Page




  81        Long Spark Igniter Used on GT-750                              98




  82        Catalysts Installation on GT-750                              100




  83        Air Pump (No. 1533) Installation on GT-750                    100
                                     xi

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                               LIST OF TABLES


Table                                                                    Page

   1        Current Federal Motorcycle Emission Regulations                 1

   2        Summary of Emission Results for 2-stroke Motorcycles            3

   3        Desired Selection Categories                                    7

   4        Initial Motorcycle Model Elimination Process                    8

   5        Possible Test Motorcycle Groups by Displacement,
            Type, Cooling Medium, and Cylinders or Rotors                   8

   6        Air-Cooled 4-stroke Motorcycles over 500 cm3                    9

   7        Air-Cooled 2-stroke Motorcycles with Displacements
            of 300-500 cm3                                                 11

   8        Air-Cooled 4-stroke Motorcycles with Displacements
            of 300-500 cm3                                                 11

   9        Air-Cooled Motorcycles with Displacements Between
            170 and 300 cm3                                                12

  10        Air-Cooled Motorcycles with Displacements from 50-
            170 cm3                                                        13

  11        List of Test Motorcycles, Contract No. 68-03-2391              15

  12        Coefficients of Best Fit Power Equations                       16

  13        Test Fuel Specifications                                       20

  14        Summary of Zero Kilometer  (Green Engine) Emission
            Test Results                                                   24

  15        Summary of Baseline  Emission  Test  Results                      26

  16        Driveability  Rating  System for Motorcycles                     27

  17        List of  Items or  Modifications for Emissions
            Reduction                                                      29

  18        Emission  Control  Measures  to  be  Applied to  Test
            Motorcycles                                                     3^

   19       Emission Results  from FTPs and FETs  Performed on the
            Honda CB-360                                                    40

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                           LIST OF TABLES (cont'd)
Table                                                                    Page
  20        Emission Results from FTPs and FETs Performed on the
            Honda CB-360                                                   43

  21        Emission Results from FTPs and FETs Performed on the
            Honda CB-360                                                   45

  22        Emission Results from FTPs and FETs Performed on the
            Kawasaki KZ-900                                                47

  23        Emission Results from FTPs and FETs Performed on the
            Kawasaki KZ-900                                                49

  24        Emission Results from FTPs and FETs Performed on the
            Kawasaki KZ-900                                                50

  25        Emission Results from' FTPs and FETs Performed on the
            Kawasaki KZ-900                                                52

  26        Emission Results from FTPs and FETs Performed on the
            Honda XL-125                                                   57

  27        Emission Results from FTPs and FETs Performed on the
            Honda XL-125                                                   58

  28        Emission Results from FTPs and FETs Performed on the
            Kawasaki KZ-900                                                63

  29        Emission Results from FTPs and FETs Performed on the
            Honda GL-1000                                                  65

  30        Emission Results from FTPs and FETs Performed on the
            Honda GL-1000                                                  67

  31        Emission Results from FTPs and FETs Performed on the
            Yamaha RD-400                                                  72

  32        Emission Results from FTPs and FETs Performed on the
            Kawasaki KH-500                                                76

  33        Emission Results from FTPs and FETs Performed on the
            Kawasaki KH-500                                                79

  34        Emission Results from FTPs and FETs Performed on the
            Kawasaki KE-175                                                82

  35        Emission Results from FTPs and FETs Performed on the
            Kawasaki KE-175                                                83
                                     xiii

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                           LIST OF TABLES (cont'd)


Table                                                                    page

  36        Steady-State Emission Concentrations from the
            Kawasaki KE-175 During Overscavenged Gas Extraction            94

  37        Emission Results from FTPs and FETs Performed on the
            Suzuki TS-100                                                  95

  38        Emission Results from FTPs and FETs Performed on the
            Suzuki GT-750                          .                        97

  39        Emission Results from FTPs and FETs Performed on the-
            Suzuki GT-750                                                 100

  40        Summary of Maladjustment Emission Test Results                102
                                     xiv

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                                I.   INTRODUCTION
       The program of research on which this report is based was initiated by
  EPA to demonstrate the extent to which available control techniques could
  reduce emissions from a representative group of the motorcycle population.
  In light of the recently-established motorcycle emission standards, shown in
  Table 1, it is assumed that extensive studies of emission control have been
  conducted by major motorcycle manufacturers.' '*  The control effectiveness
  achieved by this project's "proof of principle" demonstrations represent mini-
  mum results which could be achieved by modest research efforts on the part of
  any motorcycle manufacturer.  It is likely that many of the experiments con-
  ducted in this program will already have been done by one or more manufacturers,
  but the results of this program will be open to the public.  It is hoped that
  the results will be valuable to manufacturing companies which cannot afford
  independent studies and to the manufacturers of emission control hardware and
  other components for motorcycle application.
            TABLE 1.   CURRENT FEDERAL MOTORCYCLE EMISSION REGULATIONS

Effective
Date
1/01/78

1/01/80


Engine
Displ. ,
cm
50 to 170
170 to 750
750 & up
50 to 170
170 to 750
750 & up

Standards , g/km
HC
5.0
varies'3
14
5.0
5.0
5.0
CO
17
17
17
12
12
12
NOX
	
___
_*•—
	
****_

Other
Regulations3
crankcase
crankcase
crankcase
crankcase
crankcase
crankcase

Useful
life, km
12,000
18,000
30,000
12,000
18,000
30,000

Emission
dist. ,data km
2,500
2,500
3,500
2,500
2,500
3,500
a "crankcase" means total crankcase control
b linear from 5.0 - 14 g/km [i.e., 5.0 + 0.0155 (displ - 170)]
  * Superscript numbers in parentheses refer to References at end of this report.

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                                II.   SUMMARY


     This project was conducted to demonstrate "proof of principle" regard-
ing emission control applications on motorcycles.  Ten motorcycles were chosen
for emission characterization and control studies, based on the 1975 motorcycle
population and 1976 engine design availability.  Of these ten motorcycles, four
were of the 4-stroke engine type (Honda GL-1000, Kawasaki KZ-900, Honda CB-360,
and Honda XL-125); one was a rotary (Suzuki RE-5); and the remaining five were
of 2-stroke design (Suzuki GT-750, Kawasaki KH-500, Yamaha RD-400, Kawasaki
KE-175, and Suzuki TS-100).  A variety of emission control techniques were
considered.  The control techniques selected for demonstration were based pri-
marily, on the availability of hardware and the probability of success in appli-
cation within the financial and time constraints of this program.  The primary
control measures selected were carburetion changes, air injection, thermal re-
actors, and catalysts.  Secondary approaches included port liners, spark-ignited
afterburning, and rotary valve modification.  Several combinations of these
measured were applied to the motorcycles in stepwise fashion.  Some measures
were applied cumulatively, while others were applied separately.

     After completing zero-kilometer (green engine) testing and engine break-
in according to the owner's manual,  baseline emissions from all of the motor-
cycles were measured in preparation for implementation of the selected control
measures.  Table 2 summarizes emission and performance test results obtained
for all ten motorcycles.  The results are given in order of decreasing dis-
placement in two engine categories,  4-stroke and 2-stroke.  Results shown are
averages where possible; but in some cases, single runs are presented for ref-
erence when the control application was under development and there was a need
to see what progress had been made to that point.  No transient emission tests
were performed if the control measure proved ineffective.  Wide open throttle
(WOT) acceleration times and driveability ratios are given for most test con-
figurations .

     The driveability ratio shown was based on a demerit system adapted for
this project from an automotive procedure.  The demerit rating obtained dur-
ing baseline configuration (stock) was used as the denominator for each indi-
vidual motorcycle, and the numerator was the demerit rating obtained during
subsequent testing.  Therefore, all motorcycles have a baseline driveability
ratio of 1.0.  Subsequent ratios less than 1.0 indicate improvement in drive-
ability, whereas ratios greater than 1.0 indicate driveability degradation.
The numerical results of this subjective rating system did not correlate well
with the riders' judgment of driveability in most cases.  Lack of correlation
is attributed to the lack of familiarity with the individual motorcycle's drive-
ability during the baseline rating and the relatively large time lapse between
subsequent road evaluations.

     Minor carburetor enleanment generally consisted of using available carbu-
retor adjustment (idle mixture screw and jet needle clip position) to effect
leaner  (than stock) mixture.  Both HC and CO emissions were reduced on 4-
stroke motorcycles, whereas lean carburetor adjustment primarily reduced
only CO from 2-stroke machines.  Problems of driveability  (and engine seizure
on one 2-stroke) accompanied over-enleanment in some cases.  Lean carburetor
adjustments followed by road trials were used to maintain driveability before

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        TABLE 2.   SUMMARY OF EMISSION RESULTS  FOR 2-STROKE  MOTORCYCLES
HONDA GL-1000
Test configuration
FTP HC, 9/km
Results CO, g/km
NOX. gAm
Fuel, km/ 1
FET HC, g/km
Results CO, g/km
NOX, g/km
Fuel, km/ 4

1978
Std.
14.
17.

Acceleration 0-100 kph. sec
Driveabilitv Ratio Incl. Stall
Driveabilitv Ratio

KAWASAKI KZ-900
Test Configuration
FTP HC, g/km
Results CO, g/km
NOX, g/km
Fuel, km/ 1
FET HC, g/km
Results CO, g/km
NOX, g/km
Fuel, km/ Z



1978
Std.
14.
17.

Acceleration 0-100 koh. sec
Driveabilitv Ratio Incl. Stall
Driveability Ratio

SUZUKI RE-5 (ROTARY)
Test configuration
FTP HC, gAm
Results CO, g/km
NOX, gA«>
Fuel, km/I
FET HC, g/km
Results CO, g/km
NOX, g/km
Fuel, km/11
1978
Std.
14.
17.

Acceleration 0-100 koh, sec
Driveabilitv Ratio Incl. Stall
Driveability Ratio

HONDA CB-360
Test Configuration
FTP HC, gAm
Results CO, g/km
NOx, gAm
Fuel. km/«.
FET HC, gAm
Results CO, g/km
NO*, g/km
Fuel, km/2



1978
Std.
7.9
17.

Acceleration 0-100 kph, sec
Driveability Ratio Incl. stall
Driveability Ratio

HONDA XL-125
Test Configuration
FTP HC, gAm
Results CO, gAm
NOjt, gAm
Fuel, km/4
FET HC, gAm
Results CO, g/km
HOX, gAm
Fuel, kn/i



1978
Std.
5.0
17.

Driveability Ratio Incl. Stall
Driveability Ratio

Baseline
Results
Stock
1.99
11.32
0.40
14.1
4,66
0.49
21.2
5.6
1.0
1.0

Baseline
Results
Stock
3.28
28.29
0.15
18.5
0.84
20.12
0.27
25.1
5.5
1.0
1.0
Baseline
Results
Stock
6.34
22.72
0.21
12.2
2.06
6.88
0.37
19.0
6.8
1.0
1.0

Baseline
Results
Stock
2.58
29.48
0.09
24.7
0.72
22.40
0.17
29.3
9.0
1.0
1.6

Baseline
Results
Return
to Stock*
0.74
13.35
0.16
37.2
0.56
8.82
0.64
35.3
1.0
1.0
Test Results vith Application of Control Measures (* change from baseline values in parentheses)
Air Injection
No FTP results -
Ineffective con-
trol measure
No FET results -
Ineffective con-
trol measure

— —
—
Catalyst Only*
0.50 (-75.)
3.90 (-66.)
0.20 (-50.)
15.6 (+11.)
0.24 (-64.)
3.23 (-31.)
0.19 (-61.)
22.6 (+7.1)
5.6
	
—
+ Air Addition
0.33 -83.)
2.11 -81.)
0.26 -35.)
16.1 +14.)
0.13 -80.)
1.06 -77.)
0.35 -29.)
23.5 +11.)
6.2
0.9
1.2













Test Results with Application of Control Measures (» change from baseline values in parentheses)
Minor Enleanment
s, CDI
1.73 (-47.)
17.82 (-37.)
0.34 (+130)
19.6 (+5.9)
0.46 (-45.)
4.31 (-79.)
0.73 (+170)
25.9 (+3.2)
5.5
1.0
0.5
+ Air Injection
& Insulation
2.21 (-33.)
10.06 (-64.)
0.34 (+130)
17.0 (-8.1)
0.43 (-49.)
1.91 (-90.)
0.67 (+150)
22.9 (-8.8)
5.4
0.6
0.9
+ Port Liners
1.5S (-52.)
8.77 (-69.)
0.32 (+110)
18.0 (-2.7)
0.31 (-63.)
2.13 (-89.)
0.72 (+170)
25.6 (+2.0)
5.9
O.B
1.2
+ Catalyst
(Air Rate Modified)
0.40 (-88.)
1.85 (-94.)
0.22 (+47.)
18.6 (+0.51
0.06 (-93.)
0.36 (-98.)
0.42 (+56.)
26.0 (+3.6)
5.5
0.6
1.0






Test Results with Application of Control Measures (% change from baseline values in parentheses)
Air Injection
No FTP results -
Ineffective con-
trol measure
No FET results -
Ineffective con-
trol measure
— —

	
Catalyst Only*
3.28 -48.)
21.23 -6.6)
0.08 -62.)
11.6 -4.9)
0.81 -61.)
5.99 -13.)
0.17 -54.)
16.9 (-11.)
6.7
0.8
1.7
+ Air Addition
0.58 (-91.)
4.40 (-81.)
0.19 (-9.5)
12.9 (+5.7)
0.33 (-84.)
0.94 (-86.)
0.43 (+16.)
18.3 (-3.7)
7.1
1.2
1.2













Test Results with Application of Control Measures <% change from baseline values in parentheses)
Major Enleanment
& CDI
0.64 (-75.)
2.65 (-91.)
0.42 (+370)
32.1 (+30.)
0.27 (-62.)
1.84 (-92.)
1.01 - (+500)
37.5 (+28.)
10.0
0.5
0.7
+ Air Injection
No FTP results -
Ineffective con-
trol measure
No FET results -
Ineffective Con-
trol measure
	
	
	
+ Thermal
Reactor
0.37 -86.)
3.74 -87.)
0.31 +240)
29.2 +18.)
0.1B -74.)
1.40 -94.)
0.80 +370)
36.6 (+25.)
17
2.3
2,1
Lean Carburetor 6
CDI & Cat. £ Air
Unable to per-
form due to
carburetor
degradation
Unable to per-
form due to
carburetor
dearadation

5.5
6.8
Orig. Carb's. ft
CDI & Cat. (Air
0.34 -87.
5.30 -82.
0.11 +22.
20.3 -18.
0,10 -86.
4.42 -80.
0.18 +5,9)
26.7 (-8.9)
14.6
1.6
2.1

Test Results with Application of Control Measures (% change from baseline values in parentheses)
Air Injection
(Cnerette
Reed Valve)
0.75 (+1.4)
14.97 (+12.)
0.12 (-25.)
38.4 (+3.2)
0.50 (-11.)
9.55 (+8.3)
0,76 (+22.)
36.1 (+2.3)
__
~™ "•
Air Injection
(Pump 1033 8
uTai*
0.63 (-15.)
12.77 (-4.3)
0.14 (-12.)
40.2 (+8.1)
0.45 (-20.)
11.45 (+30.)
0.70 (+9.4)
35.6 (+0.8)
1 :__ 	
•^^~
Air Injection
(Pump 1033 @
1.33:2)
0.57 (-23.)
9.98 (-25.)
0.13 (-19.)
40.3 (+S.3)
0.39 (-30.)
9.21 (+4.4)
0.74 (+16.)
36.5 (+3.4)
D.«
0.5
+ CDI and
Minor Enleanment
0.52 (-30.)
7.15 (-46.)
0.16 ( 0 )
38.0 (+2.2)
0.24 (-57.)
6.00 (-32.)
0.59 (-7.8)
33.8 (-4.2)
0.3
0.6
+ Cat. w/Air
(1533 S 1.33:2)
-CDI
0.10 -86.)
0.85 -94.)
0.17 +6.3)
40.2 +8.1)
0.03 -95.
1.24 -86.)
0.81 +27.)
35.0 (-0.8)
	 11 ft — — — —
0.5
1 	 LO 	
a Values shown are based on one run
b W.O.T. acceleration 0-80 kph; motorcycle could not reach 100 kph
c Motorcycle could not reach 80 kph

-------
TABLE 2 (cont'd).  SUMMARY OF EMISSION RESULTS FOR 2-STROKE MOTORCYCLES
SUZUKI GT-750
1978
Test Configuration std
FTP HC, g/km 14.
Results CO, qflut 17.
BOX, g/km
Fuel, km/«.
FET HC, g/km
Results CO, g/km
NOX, g/km
Fuel , km/ a.
Acceleration 0-100 kph, sec
Driveability Ratio

KAWASAKI KH-500
1978
Test Configuration ,
FTP HC, g/km 10.
Results CO, g/km 17.
NOX, g/km
Fuel, km/11
FET HC, g/km
Results CO, g/km
NOX, g/km
Fuel, km/f.
Driveability Ratio

YAtlAHA RD-TO
197S
Test Configuration std
FTP HC, g/km 8.5
Results CO, 9/km 17.
NOX, g/km
Fuel, km/i
FET HC, g/km
Results CO, g/km
NOX. g/km
Fuel, km/Z
Acceleration 0-100 ton. sec
Driveability Ratio Incl. Stall

KAWASAKI KE-175
Test Configuration *9'8
FTP HC, g/km 5.1
Results CO, g/km 17.
NOX, g/km
Fuel, tan/A
FET HC, g/km
Results CO, g/km
NOX, g/km
Fuel, km/8
Acceleration 0-100 kph, sec
Driveability Ratio Incl. Stall
Driveability Ratio
SUZUKI TS-100
Test Configuration „...
bta.
FTP «C, g/km 5.0
Results CO, g/km 17.
NOX, g/km
Fuel, km/i
Results CO, g/km
NOX, g/km
Fuel, km/a
Driveabilitv Ratio Incl. stall

Baseline
Results
Stock
14.12
12.07
0.03
17.3
8.07
8.93
0.04
22.0
6.4
1.0

Baseline
Results
Stock
19.26
26.25
0.02
14.9
10.41
26.35
0.02
IS. 7
6. 7
1 .0
1.0

Baseline
Results
Stock
10.32
12.62
0.03
21.3
4.79
10.72
0.04
26.9
7.6
1.0

Baseline
Results
StocX
7.48
24.16
0.02
24.2
34.24
0.03
21.5
16.6
Results
Return to
Stock*
4.23
8.09
0.02
39.8
16.85
0.07
29.3
1.0

Teat Results with Application of Control Measures (» change from baseline values in parentheses)
Minor Enleanment
£ CDI
12.75 -9.7)
5.38 -55.)
0.04 +33.)
18.7 +8.1)
4.4 -46.)
1.11 . -88.)
0.10 +150)
27.3 (+24.)
6.3
1.0
+ Spark Ignited
Afterburner
No FTP results
ineffective

No FET results
ineffective
control measure
— —
_—
+ Air Injection
No FTP results
ineffective

No FET results
ineffective
control measure
	
___
+ Catalyst &
Air Addition
1.42 (-90.)
0.75 -94.)
0.06 +100)
20.4 +18.)
0.57 -93.)
0.18 -98.)
0.09 +130)
24.9 +13. i
8.6
	 iii 	
1.2






Test Results with Application of Control Measures (l change from baseline values in parentheses)
Catalyst &
fort Liners
4,04 (-79.)
2B.59 1+8.9)
0.01 (-50.)
15.1 (+1.3)
2.89 (-72.)
26.35 (0)
0.00 (-100)
17.6 (-5.8)
9. 3
O.B
0?8
+ Minor Carburetor
Enleanment
2.49 (-87.)
7.28 (-72.)
0.05 (+150)
18.9 (+27.)
0.55 (-95.)
1.09 (-96.)
0.16 (+700)
24.8 (+30.)
10.4
1.1
1.0
Catalyst 6 Port
Liners (Repeat)
3.94 (-80.)
23.81 -9.3)
0.01 -50.)
17.2 +15.)
2.89 -72.)
26.27 -0.3)
0.01 -50)
19.8 +5.8)
0.8
l.l
+ Minor Carburetor
Enleanment (Repeat)
2.33 (-88.)
9.69 (-63.)
0.02 (0)
18.9 (+27.)
0.74 (-93.)
2.73 (-90.)
0.04 (+100)
25. 4 (+36.)
9.0
0.8
	 T73 	
+ Air Addition
1.16 (-94.)
1.49 (-94.)
0.05 (+150)
18.9 (+27.)
0.27 (-97.)
0.23 (-99.)
0.10 (+400)
25.2 (+35.)
9.4
1.3
1. 3

Test Results with Application of Control Measures (\ change from baseline values in parentheses)
Catalyst & Air
Injection (Pulsair)
1.14 -89.)
2.85 -77.)
0.02 -33.)
23.1 +8.5)
0.46 -90.)
4.89 -54.)
0.02 -50.)
26.4 (-1.9)
8.0
0.5

Thermal Reactor &
Air Injection
No FTP results
ineffective
control measure
No FET results
ineffective
control measure

0.8



















Teat Results with Application of Control Measures (% change from baseline values in parentheses)
Rotary Valve
Mod.* (20° Red.
of Cut Angle)
6.95 (-7.1)
24.32 (+0.7)
0.02 (0)
25.1 +3.7
42.32 (+24.)
0.02 (-33.)
18.8 (-13.
Rotary Valve
Mod.a (10° Red.
of Cut Angle)
7.12 (-4.8)
24.53 (+1.5)
0.02 (0)
24.3 (+0.4)
6.93 (+6.9)
37.97 (+11.)
0.02 (-33.)
19.9 (-7.4)
18.0
1.0
Minor Carbure-
tor Enleanment
4.77 (-36.)
5.24 (-78.)
0.05 (+150)
33.0 (+36.)
4. IT1 (-36. >
11.69 (-66.)
0.10 (+220)
"•1 <+36)
17.0
173
+ Catalyst £ Air
Addition (Pump
0533)
1.85 (-75.)
7.46 (-69.)
0.03 (+50. )
31.0 (+28.)
2-'/2 (-58.1-
19.73 (-42.)
0.03 (0)
23.6 1+10.)
23.10
TTT
i.i 0.9 i.o — — r*' 	
Test Results with Application of Control Measures (» change from baseline val
Rotary Valva
Mod." (20° Red.
of Cut Angle)
4.45 +5.2)
8.94 +10.)
0.02 0)
36.0 -7.2)
27.00 +60.)
0.04 -43.)
23.9 -18.)


Rotary Valve
Mod." (10° Red.
of Cut Angle)
4.53 (+7.1)
8.47 (+4.7)
0.03 (+50)
36.6 (-5.7)
27.82 (+65.)
0.05 (-29.)
22.8 (-22.)
1.1

Minor Enlean-
ment s CDI
4.71 (+11.)
1.70 (-79.)
0.07 (+250)
38.9 (+0.3)
3.59 (-35.)
1.10 (-94.)
0.17 (+140.)
41.4 (+41.)
T7J

+ Catalyst (Modi-
fied) fi Air Addi-
tion
1.19 (-72.)
0.93 (-88.)
0.10 (+400)
35.6 (-8.5)
1.67 (-70.)
16.48 (-2,2)
0.05 (-29.)
29.4 (+3.4)
1.7

+ Additional Air
Air Added (Pump
1033)
1.74 (-77.)
6.88 (-72.)
0.05 (+150)
33.0 (+36.)
2.01 	 "7=35:)
14.90 (-56.)
0.07 (+130)
26.5 	 (+23)
I 22. 7» 1
1.6
| 	 1.6 	
ues in parentheses)






-------
emission tests were performed.  Major enleanment was performed on one motor-
cycle (Honda CB-360) by replacing the standard carburetors with others, uti-
lizing an accelerator pump circuit.  This move caused a large reduction in
HC and CO and increased fuel economy, with only a marginal drop in performance.
Capacitive-discharge ignition systems were used in conjunction with lean car-
buretion to provide improved combustion reliability and consequently more
efficient idle and high speed operation.  Although high-intensity spark sys-
tems contributed to emissions reduction by firing lean mixtures, they were not
a control measure in themselves, but rather a necessity for leaner operation.
Proprietary improvements in carburetion and intake mixing may effectively re-
duce emissions of HC and CO to levels within the 1980 standards without appre-
ciable driveability degradation.

     Exhaust air injection was used on several of the test motorcycles, yield-
ing emission control in some cases by oxidizing the hot gases leaving the ex-
haust port area.  These exhaust oxidations were noted at various speeds on
some motorcycles but did not occur on others.  Air was generally injected
through sparger tubes protruding into the exhaust port head cavity.  In most
cases, it was necessary to pump the air into the system using oiless carbon
vane pumps.  Pump sizes depended on results obtained during steady-state test-
ing, which indicated air injection rate thresholds that had to be reached be-
fore exhaust reaction would occur.  These thresholds varied with exhaust mix-
ture and temperature changes at different speeds and loads.  Air induction reed
valves ("pulsair") were applied in some cases, but they usually did not provide
enough air at the higher speeds where exhaust heat provided better conditions
for exhaust oxidation.  In some respects, the air injected into the exhaust
system simulated thermal reactor operation.

     Only a few thermal reactors were used in the program.  Their design was
largely based on reference material available for automotive type reactors.
Thermal reactors and air addition applied to 4-stroke motorcycles showed some
emission improvement, but this improvement was difficult to assess because
of possible emission changes resulting from backpressure modification.  Retard-
ing of timing did increase exhaust reactions in 4-stroke motorcycles, but no
transient tests were run with retarded timing influences.  Attempts to use
thermal reactors on 2-stroke machines were ineffective due to the 2-stroke's
relatively low exhaust gas temperatures and its exhaust "tuning" sensitivity.

     Oxidation catalysts were applied to several of the test motorcycles yield-
ing significant reduction in HC and CO emissions.  Most of the catalysts sup-
plied for the project were of the monolithic type, except for two supplied
specifically for the Yamaha RD-400 (2-stroke) which were of a "silca-cloth"
type.  Although the catalysts were generally used in conjunction with air in-
jection by pump or "pulsair", some testing was conducted with only the cata-
lyst added to the previous control measure.  In application of catalysts with-
out air addition, 4-stroke HC and CO emissions were both reduced; while reduc-
tion of 2-stroke HC emission was usually accompanied by an increase in CO.
The addition of air ahead of the catalyst improved catalyst efficiency in all
cases, especially for 2-stroke applications.  The most efficient quantity of
air injection was determined by the degree of change in HC and CO, principally
where CO was significantly reduced after HC oxidation.  Relatively small quan-
tities of air were needed in most cases, due to carburetor enleanment preceding
catalyst application.  Excessive air addition not only caused higher catalyst

-------
 temperatures, but  also  increased NOX emissions.  Oxygen  deficiency led  to  a
 reducing atmosphere, however, which decreased NO,,.
                                                X

     The relatively compact cylindrical catalyst assemblies  (7  to  10  cm dia-
 meter by 10 to 13  cm long from Engelhard  Industries) were positioned  in the
 exhaust pxpes far  enough downstream of the exhaust port  to reduce  acoustic
 effects but close  enough to insure reasonably short  "light-off" time    These
 portions were selected on the basis of exhaust pipe muffler configurations
 and control pedal  positions, so the catalysts were usually located either
 adjacent to the engine  or next to the operator foot pegs.  During  road  eval-
 uations and other  testing, heat from the  catalyst was noticed b/the  riders.
 The problem was not severe during test work, but proprietary efforts  toward
 head-shielding and/or catalyst repositioning would be needed for production
 machines.  An example of such efforts was the catalyst-muffler weldments sup-
 ?vsf J^.USe °n   ^ RD-400.by Matsushita Electric Industrial Company.  Cata-
 lyst addition caused only minor degradation in performance of the  4-stroke
 motorcycles , but the degradation in performance was more severe for the 2-
                                 the tW° °f sinaller Displacement.   It is as-
                   1                                        emen.      s as-
sumed that the problems encountered with the two smaller 2-stroke motorcycles

   6        ""^
        ,   *-          back*ressure ^suiting from higher exhaust mass flow
    catalyst unit volume and to acoustic "detuning" effects.

     Rotary valve. modifications made on the two smallest 2-stroke motorcycles
showed no advantage in emission reduction, although changes in performance
were comparatively large for the type of change made .during this program.
Spark-ignited afterburning was applied to the 2-stroke GT-750, but no over-
scavenged exhaust mixtures were ignited reliably.

     An initial experiment to extract overscavenged fuel-air mixture from
the 2-stroke Kawasaki KE-175 was performed using a timed rotary extraction
valve and a small pump.  The results indicated that the fuel-air mixture was
selectively removed from the main exhaust stream to some extent   Ideally
continued experimentation with such a system might lead to worthwhile improve
ments in 2-stroke hydrocarbon emissions and fuel economy.

     *J addition to this project, a relatively simple investigation was made
into the effects of malad:usting carburetion or timing.  Discussion and re-
sults of this additional study are given in Section VI.

-------
                   III.  MOTORCYCLE SELECTION METHODOLOGY
     This section details the methodology used in the selection of the ten
motorcycles that were tested.  Motorcycle selection was of great importance,
because the usefulness of the data to be obtained depended on the motorcycles
selected.  The selection criteria were based primarily on motorcycle popula-
tion trends, motorcycle sizes, and variations in engine design.

     Referring to the Work Plan for this contract, the initial selection plan
included motorcycles from the categories described in Table 3.  This general
plan was followed because it represented the range of motorcycles available
quite well.  It also stressed the larger machines having relatively high mass
emissions, urban usage, and total annual distance traveled per unit compared
to motorcycles as a whole.
                   TABLE 3.  DESIRED SELECTION CATEGORIES
Number
1
1
1
1
1
1
1
2
1
Displacement, cm3
over 500
over 500
over 500
over 500
300 to 500
300 to 500
300 to 500
under 300
under 300
Type
2-s
2-8
4-s
4-s
2-s
4-s
rotary
2-s
4-s
Cooling
air
water
air
.water
air
air
water
air
air
     As shown in Tables A-l through A-5 of Appendix A, there were nearly 120
motorcycle models available in 1976 which were full size and street-legal.
This multiplicity of models made the selection task difficult, but a great
many models were easily eliminated from consideration to make it more manage-
able.  Table 4 shows the result of initial eliminations, bringing the total
number of models considered down to half the original group.  Registration
data used to make the judgment explained in footnote b were compiled by R. L.
Polk and supplied to the project by the Motorcycle Industry Council (MIC).*2'

     The 59 motorcycle models left for consideration were broken down further
by type and cooling medium in Table 5 (motorcycle displacement "category" is
defined in Table 4).  Although the contract had previously considered machines
under 300 cm3 displacement as one group, they were broken into three separate
categories for the purpose of motorcycle selection due to the variety of under
300 cm3 models available.  This finer breakdown did not affect the number of
machines chosen, but it made the selection process more understandable.

     Three of the motorcycle choices were made quite simply because only one
motorcycle produced at the time fell into each of the three categories.  These
choices were:

-------
                                  TABLE 4.   INITIAL MOTORCYCLE  MODEL ELIMINATION PROCESS

Motorcycle
"Category"
A
B
C
D
E

Displacement
= D, cm-*
50 < D < 100
100 < D < 170
170 < D < 300
300 < D £ 500
500 < D
Totals

Class
total
15
16
31
23
33
118
Totals after successive elimination
of models having
Engine
duplicates
11
13
26
21
26
97
Obselete and
limited3 prod.
11
12
24
20
22
89
Insignificant
registrations^*
7
7
15
16
14
59
                     intentionally limited production
                     not likely to exceed 3000 U.S. registrations in 1976
oo
                                TABLE 5.   POSSIBLE TEST MOTORCYCLE GROUPS BY DISPLACEMENT,
                                       TYPE,  COOLING MEDIUM,  AND CYLINDERS OR ROTORS
"Category"
A
B
C
Subtotal A-C
D
E
Category
pop.
7
7
15
29
16
14
Air-cooled
2-stroke
Icyl
5
5
9
19
2
2cyl
1
3
4
3
3cyl
1
1
2
1
Air-cooled 4-stroke
Icyl
2
1
1
4
2
2cyl
1
1
5
6
3cyl
-
w
1
4cyl
-
—
1
4
Water-cooled
rotary
—
_*
1(1 rot.)
2s
—
	
1(3 cyl)
4s
—
	
1(4 cyl)

-------
           water-cooled
           water-cooled
           water-cooled
2-stroke over 500 cm3
4-stroke over 500 cm3
rotary 300-500 cm3
Suzuki GT-750
Honda GL-1000
Suzuki RE-5
  As  a matter  of  fact,  these  three motorcycles were  the  only water-cooled  models
  in  production,  regardless of size or  type.  A  fourth category was  also handled
  quite briefly,  namely 2-stroke  air-cooled machines over 500  cm3.   The only
  model fitting this  description  was  the  Suzuki  GT-550 "Indy",  but two other
  machines  were available  with 500 cm3  displacements (Kawasaki KH-500 and  Suzuki
  GT-500  "Titan").  The GT-500 was of a relatively old design  and it was con-
  sidered likely  to be  phased out before  the  other two,  thus it was  not chosen.
  The GT-550 would have been  the  logical  choice, except  that we would then have
  had both  of  the largest  2-strokes and the rotary by the same manufacturer,
  which we  considered to be undesirable if we were really to assess  a variety
  of  control approaches.  The Kawasaki  KH-500 was thus chosen  for testing  even
  though  it did not quite  make it into  the "over 500 cm3" category.

      The  next category studied  was  the  group of air-cooled 4-strokes over
  500 cm3,  which  was  very  important relative  to  other motorcycle categories
  due to  large population, potential  for  large mass  emissions, and high urban
  and rural annual distance figures.  The 11  motorcycle  models which constituted
  this category  (from Table 5)  are listed in  Table 6 for reference.  All these
  motorcycles  were for  street usage only, so  vehicle type was  not a  factor in
  the choice.  Using  the projected 1976 registrations, the following statistics
  were computed:
                     weighted median displacement
                     weighted mean displacement
                     weighted mean vehicle weight
                       736 cm3
                       792 cm3
                       225 kg
             TABLE 6.   AIR-COOLED 4-STROKE MOTORCYCLES OVER 500 cm3
Manufacturer
BMW
AMF/Har ley-Davidson
AMF/Har ley-Davidson
Honda
Honda
Honda
Kawasaki
Kawasaki
Norton
Yamaha
Yamaha
Model
R90
XL-1000
FL/FX-1200
CB550/550F
CB750/750F
CB750A
KZ750
KZ900/900LTD
850R/I
XS650
XS750
Displ. ,
cm3
898
995
1207
544
736
736
746
903
828
653
747
Cyls
2
2
2
4
4
4
2
4
2
2
3
Vehicle
wt. , kg
215
212
327/246
192/191
217/226
247
224
233/236
209/212
212
229
Projected
1976 Reg'sa
5,000
20,000
20,000
35,000
50,000
«.W,UUU
15,000**
25,000
5,000
12,000
20,000b
a projected from 1975 R. L. Polk data
b new model, 1975 registrations incomplete or non-existent

-------
Not surprisingly, the model which fit the above statistics best was the Honda
CB-750/750F; and it also had the largest projected 1976 registrations  (approxi-
mately 52,000 registrations in 1975).  Another contender for use in this cate-
gory was the Kawasaki KZ-900/900 LTD, which was very popular and represented
the newest fully market-tested design in the category; and the Norton, BMW,
and two AMF/Harley-Davidsons were representative of older technology  (Norton
and BMW also had very low registrations).  While the Yamaha XS-750 was highly
innovative, it had not been tested for buyer acceptance, making it a somewhat
risky choice.  The Yamaha XS-650 was a relatively old design concept, and the
Honda CB-750A (automatic transmission) had an unknown market potential.

     As a result of these discussions of pros and cons, the only two reason-
able choices in this category were the Honda CB-750/750F and the Kawasaki
KZ-900/900 LTD.   Because it was considered desirable to avoid testing more
than one motorcycle by a single manufacturer in the same general size range,
the Kawasaki KZ-900 was selected.

     The five largest motorcycles having been chosen, consideration was given
to "category D", 2-stroke machines.  Candidates in this category (300 cm3 <
dzsplacement < 500 cm3) are listed in Table 7.  For a number of reasons, the
Yamaha RD-400C was the standout in this group, including popularity  (the 1976
projection was substantiated by popularity of the previous 350 cm3 model and
the exceptional reviews the RD-400C had received from the motorcycle press),
technical sophistication, and its 2-cylinder configuration.  The larger 2-
stroke machines  (already selected) were both triples, and it seemed very likely
that all 2-stroke machines below 300 cm3 selected for testing would be singles;
so it was important to select a twin in this 300-500 cm3 category.   The reed
valve induction system of' the RD-400C was also of technical interest, because
it was considered to have a potential influence on emissions.  The  Yamaha
RD-400C was thus selected for testing as the representative of "cateqrov D"
2-strokes.

     A number of motorcycle models were available in the 300-500 cm3 category
of 4-strokes, and they are listed in Table 8.  Not counting the street/trail
machines, which have comparatively few total registrations, this displacement
grouping was popularized by the now-obsolete Honda 350.  The Honda 350 re-
mained the largest-selling motorcycle model at the time selections were made,
and the newer 360 seemed to be following the same general course with regard
to sales.  The 360 Honda now had 4-stroke competition in the form of Kawasaki's
established KZ-400 and Yamaha's new XS-360C which the older 350 did not have,
but it still seemed to be selling extremely well.

     Efforts to represent this category centered immediately on three 2-cylinder
machines  (Honda  360, Kawasaki 400, Yamaha 360) due to the sheer weight of
their total sales and their general good representation of the category. Ya-
maha's XS-360C, while potentially popular, was eliminated on the basis of
unproven sales, leaving the KZ-400 and CB-360 to choose from.  In this case,
the Honda CB-360T was chosen due to the weight of its popularity.

     In the category of machines having displacements under 300 cm3,  the street/
trail variety was more popular than pure street machines.  Light weight and
simplicity are very important to popularity of small  street/trail motorcycles,
so the 2-stroke engine powered a substantial majority of such machines in use.
                                     10

-------
       TABLE 7.  AIR-COOLED 2-STROKE MOTORCYCLES WITH DISPLACEMENTS OF 300-500 cm3
Manufacturer
Kawasaki
Suzuki
Suzuki
Yamaha
Yamaha
Model
KH400
GT380
TS400
RD400C
DT400C
Type
S
S
S/T
S
S/T
Displ . ,
cm-*
400
371
396
398
397
Cyls
3
3
1
2
1
Vehicle
wt., kg
162
171
124
166
123
Projected
1976 Reg'sa
6,000b
8,000
7,000
15,000b
8,000b
Features
38 hp § 7000
lfram air" cooling

reed valve, 38 hp @ 7000
reed valve, 27 hp @ 5000
a projected from 1975 R.  L.  Polk data
  very uncertain due to multiple models registered at this displacement
       TABLE 8.  AIR-COOLED 4-STROKE MOTORCYCLES WITH DISPLACEMENTS OF 300-500 cm3
Manufacturer Model
Honda
Honda

Honda
Honda
Kawasaki
Yamaha
Yamaha
Yamaha
XL350
CB/CJ
360T
CB400F
CB500T
KZ400
XS360C
XS500C
XT500C
Type
S/T
S

S
S
S
S
S
S/T
Displ. ,
cm3
348
356

408
498
398
359
498
499
Cyls
1
2

4
2
2
2
2
1
Vehicle
wt. , kg
142
159/165

170
193
172
159
192
137
Projected
1976 Reg'sa
13,000
45,000

10,000
10,000
25,000
20,000b
10,000b
10,000b
Features
4 -valve head
SOHC

SOHC
DOHC
SOHC, 36 hp @ 8500
DOHC
DOHC
SOHC, 30 hp @ 5800
  a projected from 1975 R. L. Polk data
  b relatively new model, 1975 registrations incomplete or non-existent

-------
   Although a few motorcycles were offered with other displacements, most of
   the bikes in this category were 250s, 175s, 125s, or 100s.  Models falling
   into previously-defined "category C" (170 cm3 < displacement < 300 cm3) are
   tabulated in Table 9.  Our contention was that one motorcycle should be se-
   lected from this group, leaving two choices at the low end of the size spec-
   trum (100 and 125 cm3} due to the unique problems anticipated in adapting
   controls to them.

        The weighted mean displacement of the models listed in Table 9 was about
   214 cmj, virtually midway between the 175s and the 250s.  Single-cylinder
   street/trail models were obviously the most popular motorcycle type in "cat-
   egory C".  Redefining the limits on our choice to include only 2-stroke sin-
   gles of the street/trail type, eight possibilities still remained.  The sales
   standout appeared to be the Yamaha DT-250C, and four other models had pro-
   jected 1976 registrations which were somewhat lower and about equal to each
   other.   Due to the weight of numbers, however, the DT-250C appeared to be
   the most representative choice from this class.


    TABLE 9.  AIR-COOLED MOTORCYCLES WITH DISPLACEMENTS BETWEEN 170 AND 300 cm3
Mfgr.
AMF/H-D
AMF/H-D
Honda
Honda
Honda
Honda
Kawasaki
Kawasaki
Suzuki
Suzuki
Suzuki
Suzuki
Yamaha

Yamaha

Yamaha

Model
SS/SX-175
SS/SX-250
XL-175
CB-200T
XL-250
MT-250
KE175
KH250
GT-185
TS/TC-185
GT-250
TS-250
DT175C

RD200C

DT250C

Type
2s
2s
4s
4s
4s
2s
2s
2s
2s
2s
2s
2s
2s

2s

2s

Engine
Displ. ,
cm
,174
i 242
173
198
248
248
174
249
184
183
247
246
171

195

246

Cyls
1
1
1
2
1
1
1
3
2
1
2
1
1

2

1

Vehicle
Type
S-S/T
S-S/T
S/T
S
S/T
S/T
S/T
S
S
S/T
S
S/T
S/T

S

S/T

wt. , kg
116/112
118/114
108
132
136
118
105
158
115
97
146
109
100

116

121

Projected
1976
Reg ' sa
4,000
5,000
12,000
12,000
10,000b
10,000b
10,000
10,000
6,000b
10,000b
5,000b
8,000b
10,000

3,000

18,000

Features



4-valve head
rotary valve,
16 hp @ 7000
28 hp @ 7500



reed valve,
16 hp @ 7500
reed valve,
22 hp @ 7500
reed valve,
21 hp @ 6000
a projected from 1975 R. L. Polk data
b very uncertain due to multiple models at this displacement
        The final motorcycle choices were those in the previously-defined  "cat-
   egories A and B"  (50 cm3 < displacement < 170 cm3), one  2-stroke,  and one  4-
   stroke.  The models then available in this size range are  tabulated in  Table
   10, and it appeared that the street/trail models were most representative  of
                                        12

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                          TABLE  10.  AIR-COOLED MOTORCYCLES WITH DISPLACEMENTS FROM 50-170  cm3
u>
Kn
-------
their classes and types.  Regarding 2-stroke models already tentatively cho-
sen, we had two with piston port-controlled inlets and two with reed valves.
It thus seemed logical to choose a rotary-valve machine in this category, and
the one model with the best apparent sales potential was the Kawasaki KE-100
(same as KV-100, except that the KV had a dual-range transmission).  Choices
among the 4-strokes were quite limited, and it seemed that the Honda XL-125
was the obvious choice due to its history of popularity.

     A list of 10 motorcycles recommended for test purposes was submitted to.
the Project Officer, and eight of these recommendations were accepted.  The
list chosen by the Project Officer included a Kawasaki KE-175 in place of the
Yamaha DT-250C and a Suzuki TS-100 in place of the Kawasaki KE-100.  The rea-
sons for these changes were understood to be inclusion of an additional rotary-
valve machine  (KE-175) and a brand switch to the  Suzuki TS-100 to keep from
having an inordinately large number of Kawasaki motorcycles in the program.
Table 11 is  a  list of the final test motorcycle selections.

     Following confirmation of the test motorcycle selections on  May 17,  1976,
the Project  Officer began to solicit them on a gratis basis from  MIC and  then
 from individual manufacturers.  Arrangements were made  with Suzuki,  Yamaha,
 and Honda  to obtain  test motorcycles on a gratis  basis.   Contact  was made via
 letter  to  Kawasaki Motors Corporation, U.S.A.  regarding purchasing  details
 on a "V.I.P. sale" basis for three motorcycles.   All 10 test motorcycles  were
 received during July 1976.
                                       14

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TABLE 11.  LIST OF TEST MOTORCYCLES, CONTRACT NO. 68-03-2391

Type
2-stroke




4-stroke



rotary

Model
Suzuki GT-750
Kawasaki KH-500
Yamaha RD-400C
Kawasaki KE-175
Suzuki TS-100
Honda GL-1000
Kawasaki KZ-900
Honda CB-360T
Honda XL-125
Suzuki RE-5
displ.,
cm-*
738
498
398
174
98
999
903
356
124
497

Description
piston port
piston port, 52 hp @ 7000
reed, valve, 38 hp @ 7000
rotary valve, 16 hp @ 7000
rotary valve

76 hp @ 8500




Cyl(s)
3
3
2
1
1
4
4
2
1
1 rot.

Carb(s)
3-40 Mik.
3-28 Mik.
2-28 Mik.
1-26 Mifc.
1-19 Mik.
4-32 Kei.
4-26 Mik.
2-30 Kei.
1-24 Kei.
1-32 Mik.

Exh(s)
3
3
2
1
1
4-1
4
2 •
1
1-2

Ignition
Batt. s Coil
Magneto GDI
Batt. s coil
GDI
Magneto
Batt. & Coil
Batt. s Coil
Batt. S Coil
Batt. s Coil
GDI
Weight,
kg
230
192
166
105
92
264
233
165
99
245

Cooling
water
air
air
air
air
water
air
air
air
water

-------
                   IV.   PREPARATION  FOR CONTROL APPLICATION
     This section begins  with a brief description of the test equipment used
for data acquisition followed by procedures and results for zero-distance emis-
sion tests, break-in operation, and baseline emissions tests.  Performance and
driveability evaluation methods are also discussed.

A.   Test Equipment

     All emission testing during this project was performed on a single-roll
dynamometer having a roll diameter of 529.2 mm.  Power absorption was provided
by a Clayton 50 hp water brake absorber from a model. ECE-50 assembly driven
directly by the roll shaft.  A modified Clayton inertia system provided vari-
able inertia simulation within a +_ 3 kg tolerance.  Power absorption  (load)
and  speed  were read from digital indicators during  steady-state testing,  and
a strip-chart driver's aid was used  for transient  cycle testing.

     Control settings  for the  dynamometer were determined  from calibration
data to provide  the necessary  power  absorption and inertia  settings  for  the
ten  motorcycles.   These  settings were based on loaded vehicle mass per the
tabulation in  86.529-78  of the Federal  Register.(*)   In order to  document the
characteristics  of the dynamometer system used for this project,  a thorough
calibration was  conducted.   This calibration  confirmed that our  system pro-
vided  a close  approximation  of the speed-load characteristics  suggested  by
EPA for motorcycle emissions work.  Data acquired during coast-down  operation
 at three inertia settings  arid at mean speeds  from 90 to 20 kph were  fit by
 curves of the  form

                               power = cV +

 which  is  the same form recommended by EPA.  Table  12 gives a summary of the
  coefficients of this equation for the three inertia settings tested.  The
  highest and lowest inertia values correspond to loaded masses of the heaviest
  and lightest motorcycles tested in  this project, the Honda GL-1000 and the
  Suzuki TS-100,  respectively.
               TABLE  12.   COEFFICIENTS  OF  BEST FIT POWER EQUATIONS
Inertia,
kg
176
254
352
"V" coefficients
= c
0.00728
0.00763
0.01126
"VJ" coefficients
= d
5.63 x 10~6
6.59 x 10~6
7.03 x 10"6
r2
0.9983
0.9995
0.9986
       Checking the force (calculated using equations defined by Table 12) at
  65 kph against that calculated by the EPA equation yields the following com-
  parison:
                                        16

-------
Inertia
kg
176
254
352
EPA
Equation
110.2 N
126.1 N
146.0 N
SwRI
Dynamometer
111.8 N
127.8 N
147.5 N
Thus, for the range of inertia values used in this project, the SwRI dynamo-
meter was well within the +^ 5 Newton tolerance on driving force at 65 kph
which is specified in the regulations.

     Cooling air over the motorcycle was provided in proportion to simulated
road speed by a variable-output blower and an automatic control system.  Fig-
ure 1 shows that the amount of cooling air supplied was within EPA requirements
as given in the Federal^ Register, Section 86.508-78(d).^  The cooling air
calibration curve was obtained by measuring the air velocity with a pitot tube
in the exit plane of the blower duct.  The 72 cm x 67 cm rectangular exit plane
was divided into nine equal areas and the velocity at the center of each area
was determined.  These individual .velocities were averaged to obtain a mean
exit velocity corresponding to a given dynamometer roll speed.  The overall lay-
out of the dynamometer and cooling air system are shown in Figure 2.

     All emission testing was conducted using a Constant Volume Sampler (CVS)
for bag collection and/or removal of exhaust from the laboratory.  Continuous
dilute emissions were sampled just upstream of the CVS sample probe.  Steady-
state undiluted emissions were sampled as close to the exhaust outlet as prac-
tical or just after multiple exhausts were combined into one stream.  To re-
duce the possible influence of 2-stroke oil residue on emission sample col-
lection, separate CVS's were used during the project for 4-stroke and for 2-
stroke motorcycles.  Using periodic propane checks to verify CVS calibration,
the 2-stroke CVS required cleaning of intake plumbing twice during the program
as a result of oily deposits accumulated after approximately 100 hr of operation.

     Instrumentation used to measure concentrations of exhaust constituents
is shown in Figures 3 and 4.  Exhaust constituents measured were total hydro-
carbons by FID, NO and NOX by chemiluminescence, CO and C02 by NDIR, and O2
by electrochemical analyzer.  The "bag cart" in Figure 3 was used to measure
concentrations in the dilute gases collected in bags during all the motorcycle
FTPs and FETs.  These instruments were essentially duplicated in the "bike
cart", as shown in Figure 4, to determine CVS-diluted concentrations on a con-
tinuous basis during transient cycle operation.  This same instrumentation was
also used to measure concentrations in raw exhaust gases generated during
steady-state operation.  Recordings of data were made via a 6-channel strip
chart recorder.

     Temperature data were taken by thermocouples positioned along the ex-
haust pipe to provide information for catalyst selection, pinpointing of
exhaust reactions, and engine monitoring.  Up to 12 chrome1-alumel  (K-type)
thermocouples were installed on each motorcycle.  The extreme right side of
the exhaust pipe on single cylinder engines was instrumented, with the first
thermocouple station approximately 2.5 cm downstream of the pipe end attached
to the head.  The second temperature station was located approximately 10 cm
                                     17

-------
or
Q
LU
UJ
CL
CO
100



 90


 80



 70



 60



 50


 40



 30



 20


 10
                        MAXIMUM AIR SPEED
                      UPPER  LIMIT
LEAST SQUARES
CURVE FIT,  r2 = 0.999
Y = 1.3  +  1.04 x
                             40   50    60    70   80   90   100

                      DYNAMOMETER  SPEED, KM/HR


             FIGURE  1.  MOTORCYCLE COOLING BLOWER CALIBRATION
                                  18

-------
                     FIGURE 2.  MOTORCYCLE TEST FACILITY
  FIGURE 3.  "BAG CART" USED FOR
MEASUREMENT OF BAG CONCENTRATION  OF
       HC, CO, CO2, AND NOX
FIGURE 4.  "BIKE CART" USED FOR
MEASUREMENT OF BOTH DILUTED AND
  UNDILUTED EXHAUST EMISSIONS
                                      19

-------
further downstream; the third, another 15 cm downstream; the fourth, 20 cm
further; and the fifth, another 25 cm further.  The thermocouples after the
fifth position were spaced 25 cm apart as required to complete the exhaust
pipe length.  The exhaust gas exit temperature station was located within
2 cm of the normal pipe exit.  Inlet air temperature and head temperature
were also monitored.  In addition, when 3- or 4-cylinder transverse-mounted
engines were encountered, the head temperature and a first station exhaust
temperature were monitored on an inside cylinder as well as the  right  side
exhaust pipe.  Head temperature was taken by placement of a thermocouple be-
tween  the spark plug and seat.

     Unleaded emission test  fuel  (meeting Federal requirements  for such  fuel)
was used in all the motorcycles throughout the project, providing the  option
of using catalysts with any  of the test motorcycles.  Using the same fuel  also
provided a  common basis for  performance as well as emission characterization.
A tabulation of the characteristics of this  fuel and the Federal specifications
 for  such fuels are presented in Table 13.  Crankcase and transmission lubri-
 cants  were  used as  recommended by the manufacturers.  Two-stroke engine oil
 was  generally used as  suggested;  except that after baseline testing  was com-
 pleted, Yamaha  2-stroke oil  was used  at the  suggestion  of  a catalyst manufac-
 turer  because their tests with this oil showed less  tendency  to poison the
 catalytic material.(3>  By using  the  same  engine oil in all the 2-stroke motor-
 cycles, a common  base  for  smoke was established.
                      TABLE 13.   TEST FUEL SPECIFICATIONS
        Fuel Type
 Batch Used
Federal Specifications
     SwRI Fuel Code

     Gravity, CAPI
     Density, g/ml

     RVP, k Pa  (psi)
     Octane, Research

     Sulfur, wt.%
     Phosphorous, theory
     Lead, g/1  (g/gal)

     Aromatics,  %
     Olefins,  %
     Saturates,  %

     IBP,  °C (°F)
     10% Point, °C (°F)
     50% Point,  °C (°F)
     90% Point, °C (°F)
     EP, °C (°F)
EM-259-F

57.0
0.751

60.7  (8.8)
96.1

0.002
0.0
0.001  (0.023)

32.5
4.4
63.1

  31  (88)
  56  (132)
 104  (219)
 159  (319)
 202  (396)
55.2-63.4  (8.0-9.2)
96  (Min.)

0.10  (Max.)
0.0
0.000-0.013  (0.00-0.05)  (Max.)

 35  (Max.)
 10  (Max.)
balance

 24-35 (75-95)
 49-57 (120-135)
 93-110 (200-230)
 149-164 (300-325)
 213  (415)  Max.
                                       20

-------
B.   Zero-Kilometer Testing

     All ten motorcycles were received in a "readable" condition as normally
purchased from local distributors of the respective motorcycle manufacturers,
The fuel systems were drained and refilled with unleaded emission test fuel.
Zero-kilometer testing began following the addition of thermocouples and ex-
haust adapters for CVS hook-up.  Figures 5 through 14 are arranged in order
of increasing displacement and illustrate the motorcycles in their "green
engine" test configurations.
    FIGURE  5.   SUZUKI  TS-100
                                                FIGURE  6.   HONDA  XL-125
      Two  FTPs  and  two  FETs were performed  on most  of  the  motorcycles  to  es-
 tablish  "green engine" emissions  and  fuel  economy.  FETs  (as  given  in the
 regulations) were  not  performed on  those motorcycles  which  could  not  negotiate
 the  test  cycle without major  violations of the  manufacturer's suggested  break-
 in procedures.   Small-bike FTPs were  conducted  on  the two Class  I (under 170 cc)
 motorcycles, namely the Suzuki TS-100 and  the Honda XL-125.   Modified (experi-
 mental)  FETs were  run  on the  Honda  XL-125. This experimental FET trace  was
 run  at 64 percent  of standard speed throughout  the test cycle.   A summary  of
 the  results obtained from all the motorcycles tested  in this  configuration
 are  given in Table 14'.  Run-to-run  consistency  was good in  most  cases, al-
 though an additional FTP was  run  on some motorcycles  to provide  satisfactory
 values of their hydrocarbon emissions.

      All zero-kilometer testing was conducted using the upshift  points speci-
 fied in  the Working Draft Emission  Regulations, Section 86.528-78;  but down-
 shifting was performed at lower  speeds than required  by this  section.(    No
 shifting recommendations were given in the owner's manuals, so downshifting
                                      21

-------
FIGURE 7.  KAWASAKI KE-175
FIGURE 8.  HONDA CB-360
   FIGURE 9.  YAMAHA RD-400
                                              FIGURE 10.   SUZUKI RE-E
                                    2 !

-------
FIGURE 11.  KAWASAKI KH-500
FIGURE 12.  SUZUKI GT-750
FIGURE  13.   KAWASAKI  KZ-900
FIGURE 14.  HONDA  GL-1000
                                  23

-------
             TABLE  14.   SUMMARY OF ZERO KILOMETER  (GREEN ENGINE) EMISSION TEST  RESULTS


Motorcycle
Suzuki GT-750
3 cyl. 2-s

Kawasaki KH-500 I
3 cyl. 2-s I
1
Yamaha RD-400C 1
2 cyl. 2-s 1
Kawasaki KE-1753
1 cyl. 2-s

Suzuki TS-100 1
1 cyl. 2-s
Honda GL-1000 1
4 cyl. 4-s 1

Kawasaki KZ-900 I
4 cyl . 4-s 1
Honda CB-360T 1
2 cyl. 4-s [

Honda XL-125b
1 cyl. 4-s 1
Suzuki RE-5 I
rotary |
1978 standards
i960 standards
Statutory standards
Actual 1 1978 HC
Displacement, Standard,
3 1
cm 1 g/km
738 14.


498 1 10.
1
I
398 8.5

174 5.1


98 j 5.0

999 f 14.


903 14.

356 1 7.9
1

124 f 5.0

497 J 10.
j


Run
1
2
3
1
2

1
2
1
2
3
1
2
1
2
3
1
2
1
2
3
1
2
1
2


(LDV)




FTP Emissions, g/km
HC 1 CO j C02
16.70 19.34 63.3
12.75 11.80 73.0
13.49J12.76 67.7
NOX
0 0.0
3 0.0
? 0.0
20.00126.55 56.2510.0
18. 59)23. 68| 52.56JO.O




12.25J10.29l 62.08|0.0
12.16 10.53 62.45 0.0
7.5
eHis.i.
?j 34.77
TO.O
8.60J21.44I 38.39(0.0
7.55 20.48 37.08
5.21 10.91 33.92
5.66J11.63 33.89
1.78 11.30J155.34
2.07 10.69
2.13 11.97
2.64
2.08
2.36
1.76
1.96
0.74
0.57
7.27
7.02
c
5.0
0.25
33.80
29.77
132.88
33.43
31.31
13.19
10.28
30.59
26.55
17.
T *}
L2 .
2.1
143.37
130.51
1 87.03
89.52
52.38J
52.56
53.19
1
37.68
38.25
152.09
150.80



— —
0.01
JO. 02
0.02
0.45
0.41
!o.35
0.15
0.20
0.09
0.10
0.11
0.12
0.12
0.17
0.19


FTP
Fuel
km/*
16.1
17.8
18.0
14.6
15.8

20.1
20.0
27.1
23.8
25.3
34.9
33.6
13.1
14.1
15.1
15.9
16.5
21.2
21.4
21.8
38.9
42.0
10.6
11.0

, FET Emissions, g/km
„ HC
8.2=
7.41
CO
1 11.12
8.70

C02
63.2.
62.2]

N0x
5 0.02
L 0.02
FET
Fuel,
Km/Si
21.8
23.4

Not run because violated
manu f a ctur e r ' s bre ak- in
procedures
it


11

it

0.68
0.63

0.85
.76

.64
.56
.31
.28
.95
.79
4.78
4.53

23.67
21.04

26.24
20.27
12.40
10.06
10.33
L0.22
101.59
99.04

69.58
70.00

47.14
48.15
31.99
30.38
22.97
16.95
0.49
0.49

0.25
0.30

0.13
0.20
0.10
0.11
0.28
0.26
20.9
21.5

21.3
22.1

25.8
28.5
44.4
49.4
15.7
16.4

J
0.62d
a first FTP mistakenly run on trace for Class I machines
b FET speeds all scaled down to 64 percent of normal
  see third column of table
  new statutory level, 0.25 g/km set  as research objective

-------
was performed  at  one  shift  increment  lower  than the upshift  for each  respec-
tive  gear.   This  variation  was  used because it seemed unrepresentative  of
real  operation to upshift and downshift  at  the same speeds.  After  consulting
with  the Project  Officer, however, it was required that the  EPA-recommended
upshift and  downshift points be observed during further test work.

C.    Motorcycle Break-in

      Break-in  procedures were started following the completion of zero-kilo-
.meter testing.  Each  of .the ten motorcycles required from 800 to 1600 km of
moderate operation to fulfill the various break-in requirement.  After  com-
pleting the  distance  accumulation portion,  all the motorcycles were serviced
in accordance  with their owner's manuals.   This service generally included
changing of  engine and transmission oils, general lubrication and safety checks,
and timing and valve  clearance  checks and/or adjustments.  No carburetor mix-
ture  adjustments  were made, although  idle speed was adjusted if excessive.
On 2-stroke  machines, the oil injection  settings were checked.  The Kawasaki
KH-500 had excessive  exhaust smoke and very oily exhaust condensate at  the
pipe  outlets,  so  the  oil injection rate  was leaned to the standard  setting at
the suggestion of the local dealer.

D.    Baseline  Emission Testing

      Baseline  emission testing  was begun after thermocouples and CVS  attach-
ments were reinstalled on the test motorcycles.  As with zero-kilometer test-
ing,  two FTPS  and two FETs  were scheduled for each motorcycle to establish
baseline emissions.   Table  15 summarizes the results obtained from  these base-
line  tests.  Standard motorcycle FTP  traces were used in the driver's aid for
Class II and Class III motorcycles, and  the Class I motorcycle FTP  trace was
used  for Class I  motorcycles.   Standard  FETs (Highway Fuel Economy  Tests) were
used  for all motorcycles during baseline determination.  The Suzuki TS-100
(Class I) was  limited to a  top  speed  of  88  kph and could not therefore  follow
the FET cycle  in  its  entirety.

      A 250°C maximum  head temperature limit was selected arbitrarily  in order
to prevent engine damage from overheating during testing.  This temperature
limit was not  reached by any of the motorcycles during baseline runs.   The
general rule followed during both baseline,  and later testing was to  follow
the FET trace  whenever possible and to maintain the maximum  permitted speed
wherever the trace was above vehicle  maximum speed or would  have caused head
temperature  to exceed 250°C.  Downshifting  was performed at  the corresponding
upshift points, as specified in the Federal Register.  Comparing baseline emis-
sions with those  obtained from  zero-kilometer tests showed relatively small and
mixed changes  in  emissions  and  fuel economy due to break-in  operation.

E.    Performance  and  Driveability Evaluations

      Performance, usually thought of  in  terms of acceleration ability,  was
measured by  the time  required to accelerate from 0-100 kph  (0-62 mph) on the
dynamometer.   This dynamometer  acceleration procedure consisted of  maintaining
a relatively high "idle" rpm, then engaging the clutch smoothly so  as not to
cause wheelspin and rolling the throttle fully open  (WOT).   (Slippage between
rear  wheel and dynamometer  roll was most likely to occur before inertia system
                                      25

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                                      TABLE 15.   SUMMARY OF BASELINE  EMISSION TEST RESULTS
Motorcycle
Suzuki GT-750
3 cyl . 2-s
Kawasaki KH-500
3 cyl. 2-s
Yamaha RD-400C
2 cyl. 2-s
Kawasaki KE-175
1 cyl. 2-s
Suzuki TS-100
1 cyl. 2-s
Honda GL-1000
4 cyl. 4-s
Kawasaki KZ-900
4 cyl- 4-s
Honda CB-360T
2 cyl. 4-s
Honda XL-125
1 cyl. 4-s
Suzuki RE-5
rotary
Actual
Displ. ,
cm3
736
498
398
174
98
999
•
903
356
124
497
1978 HC
Standard,
g/km
14.
10.
8.5
5.1
5.0
14.
14.
7.9
5.0
10.
Run
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1978 standards
1980 standards
Statutory standards (LDV)
FTP Emissions, g/km
HC
14.08
14.16
19.03
19.49
10.21
10.42
7.44
7.51
7.15
7.03
2.73
2.84
3.35
3.20
2.34
2.81
0.71
0.85
6.37
6.31
b
5.0
0.25
CO
12.10
12.04
25.95
26.54
12.64
12.60
23.89
24.42
13.96
12.41
12.20
10.26
29.47
27.10
29.75
29.21
0.60
2.61
1.97
3.46
17.
12.
2.1
C02
f NO
71.29 0.0
73.45 0.0
56.95 0.0
54.83 0.0
59.29 0.02
57.17 0.03
35.69 0.02
36.31 0.02
37.87
37.65
118.45
08.38
77.27
69.02
45.58
37.30
37.03
33.27
42.04
34.53
	

0.03
0.03
0.39
. 0.36
0.13
0.16
0.09
0.08
0.13
| 0.13
!.
0.22
0.19
0.62 j
FTP
Fue]
km/3
17.
17.
14.
14.
21.1
21.4
24.4
24.0
28.6
29.7
16.1
17.6
17.6
19.4
23.7
25.7
2.2
2.3
12.0
12.3
FET Emissions, g/km
HC
7.58
8.55
9.85
10.96
4.95
4.63
6.71
6.25
6.84
8.04
0.64
0.64
0.83
0.84
0.73
0.70
0,44
0.47
2.05
2.06
CO I CO2
8.27 67.63
9.58 66.37
25.40 50.45
27.29 49.86
12.15 54.83
9.29 54.44
35.73 34.42
33.75 32.50
24.45 37.52
23.96 36.14
4.06 87.92
4.35 86.89
20.21 60.63
20.03 56.35
22.54 43.86
22,26 40.25
8.58 48.13
7.71 48.06
6.82 107.94
6.94J103.03
NOX
0.04
0.03
0.02
0.02
0.03
0.05
0.03
0.03
0.04
0.04
0.55
0.55
0.28
0.25
0.17
0.16
0.96
0.93
0.36
0.38
FET
Fuel
km/1
22.25
21.46
19.15
18.26
25.99
27.81
20.82
22.10
23.85
23.45
24.17
24.31
24.50
25. 73^
28.54
30.06
36.96
37.75
18.60
19.33
WOT Accel.
0-100 kph,
seconds
6.4
6.7
7.6
16.0
21. 4a
5.6
5.5
9.0
32.2
10.23
6.8

to
en
     a WOT acceleration time for 0-80 kph

     ^ See third column of table

-------
drive slippage due to the inertia system rotational speeds being reduced by
two thirds of the design speed by use of the large single roll.)  Upshifts,
using the clutch, were performed at approximately 1000 rpm below "red line"
rpm as indicated on the motorcycle's tachometer.  Some tachometer readouts
seemed sluggish as a result of internal damping, so shifting on these machines
was performed on the basis of tachometer readout and driver judgment.  The
Suzuki TS-100 and the Honda XL-125 were not equipped with a tachometer, so
upshifts were performed at speeds indicated as being within allowed maximums
by their owner's manuals.  These two Class I motorcycles could not reach 100 kph
without possible engine damage, so times were taken for 0-80 kph (0-50 mph) ac-
celerations.  Results from baseline WOT accelerations are also presented in
Table 15.

     In addition to WOT acceleration performance, general performance (referred
to as driveability) was also evaluated.  A road evaluation procedure for motor-
cycles was adapted from a driveability rating method used with automobiles on
a dynamometer.(5)  This adapted motorcycle version is presented in Appendix B.
Basically, the road evaluation procedure consisted of a cold phase and a hot
phase.  The cold phase (motorcycle soaked at 22.2°C) graded starting and (rel-
atively) low speed operation; while the hot phase graded warm engine start-up
and higher speed operation, including acceleration and deceleration charac-
teristics.  The rating system used for the various characteristics noted is
presented in Table 16.
            TABLE 16.  DRIVEABILITY RATING SYSTEM FOR MOTORCYCLES

Function
Starting
Time
Stall
. Idle Quality
Driving
Stall

Function
Driving
Stumble
Hesitation
Backfire
Surge
Stretchiness
Vibration
Noise
Heat
Smoke/Odor

Demerits

2/sec
6
Good-1 Fair- 2 Poor- 3

6
Demerits by Severity
Trace

1
1
1
1
1
1
1
2
2
Moderate

3
3
2
2
2
2
2
3
3
Heavy

6
6
3
3
3
3
3
4
4
Weighting
Factor

1
3
- 1

7
Weighting
Factor

4
4
4
2
2
1
2
3
3
                                     27

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     The purpose of these performance grades was not to compare different
motorcycles, but rather to compare baseline performance to performance ob-
tained with emission control hardware added.  Results from two road evalua-
tions on each motorcycle in stock configuration were graded using the demerit
system shown above, and the results were then averaged for each motorcycle.
This average became the individual motorcycle's base driveability number, by
which later road evaluation grades were divided to yield a driveability ratio.
The driveability ratios for all motorcycles in stock  (baseline) configuration
are thus 1.0.  Ratios  less than 1.0 showed performance improvement, while
those greater than 1.0 showed performance degradation.  Road evaluation data
sheets are presented in Appendix B following the details of the evaluation
process.  .

     Two driveability  ratios for each motorcycle are  presented in Table 2 of
the  summary.  The  first  is labeled "Driveability Ratio  Including Stall" and
the  second  is labeled  "Driveability  Ratio".  Both  ratios were  derived from
the  same  driveability  evaluation, but the demerits attributed  to the  "stall"
 function  are  included  in the first ratio but not in the second ratio.   The
 reason  for  the  differentiation  was that the "stall" function  commanded such
 a large portion of the demerits that it tended to  mask  effects of  other func-
 tions  to  be evaluated.
                                        28

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              V.  EMISSION CONTROL SELECTION AND IMPLEMENTATION
     This section first discusses briefly the emission control measures con-
sidered and finally selected, based on hardware availability and the useful-
ness of such measures in providing "proof of principle" within the scope of
the program.  A detailed discussion on implementation of selected control
measures is given later in the section for each motorcycle, with emission
results and photographic documentation presented as necessary.

A.   Potential Control Measures and Selection

     The viability of emission control measures depends on the availability
of emission control hardware.  Table 17 lists a number of the modifications
or hardware systems which have the potential to reduce regulated pollutants
from motorcycle engines.  Not all of these modifications and systems were
available, however, within the scope of this project.
      TABLE 17.  LIST OF ITEMS OR MODIFICATIONS FOR EMISSIONS REDUCTION

      Carburetor (leaner)
      Fuel injection, continuous
      Fuel injection, timed high-pressure, with possible stratification
         of intake charge
      Modified combustion chamber design
      Improved F/A mixing via sonic carburetor or other design
      Electronic Ignition
      Oxidation catalysts (with supplemental air)
      Air injection (continuous)
      Exhaust throttling at idle (2-stroke)
      Spark ignited intermittent exhaust afterburner (2-stroke)
      Intermittent EGR (2-stroke)
      Rich thermal reactor (with air)
      Lean thermal reactor	^	


     Using the list in Table 17 as a guide, several manufacturers of engine-
related products were contacted in order to acquire control items that could
be adapted to the selected motorcycles.  Although many manufacturers were
helpful, most could not or did not manufacture adaptable hardware within the
time frame of the project.  Committments to supply items that could be used
were received for monolith noble metal oxidation catalysts from Engelhard In-
dustries, cloth mesh catalyst from Matsushita Electric Industrial, timed fuel
injection system designed for 2-stroke snowmobile racing from Marvel-Schebler/
Tillotson, and a capacitive-discharge ignition system designed for 2-stroke
snowmobiles from Syncro.  Preliminary arrangements were made, and some other
items were located.  Representatives of Suzuki were contacted concerning their
previous efforts with 2-stroke exhaust afterburner system (EPIC system).  Al-
though no specific information was obtained, clearance to experiment with a
similar system was obtained.  Additional GDI systems were located.  Air pumps
and "pulsair" type reed valves for exhaust air injection were located and
ordered.
                                     29

-------
       Conferences were held with the Project Officer to decide on emission con-
  trol approaches for the test motorcycles, based on responses to hardware in-
  quiries and considerations of items or modifications which could be utilized
  effectively within the program.  Results of the conferences are summarized
  in Table 18.  It was agreed that stepwise modifications of each motorcycle
  would be the best approach, with documentation of each stage by FTP and FET
  testing.  Steps preceded by a "+" sign in Table 18 were to be added to previous
  modifications, whereas those without this symbol were to be evaluated alone.
     TABLE 18.  EMISSION CONTROL MEASURES TO BE APPLIED TO TEST MOTORCYCLES
Motorcycle
Suzuki GT-750
Kawasaki KH-500
vaTnaVi a Dr\«./innri
Kawasaki KE-175
Suzuki TS-100
Honda GL-1000
Kawasaki KZ-900
Honda CB-360T
Honda XL- 125
Suzuki RE-5
First step
GDI & minora
enleanment
catalyst & port
liners
thermal reactor
& air injection
rotary valve
modification
rotary valve
modification
air injection
minor3 enlean-
ment & GDI
majors enlean-
ment s GDI
air injection
by pulsair
air addition13
Second step
H-spark-ignited
afterburner
+minor3 enlean—
ment
catalyst s air
injection
+minora enlean-
ment
+minora enlean-
ment s GDI
+catalyst
+air injection
+air injection
air injection
by pump
+catalyst

Third Step
+air injection
+air injection
+air injection
& catalyst
+air injection
& catalyst
+port liners
+thermal
reactor
+CDI and
minor3 enlean
ment

Fourth step
+catalyst

(overscavenged
gas capture)

+ catalyst0
+ catalyst0
+ catalyst0
less GDI

       " enleanment means adjustment,  "major" enleanment means parts chancres
°point of air addition to be determined                              <-««wjes
 step added later in the program,  based on results obtained from previous
 control measures                                                  CVJ.UUD
 introductory experiment
        Internal engine modifications such as changes to combustion chambers or
    valve overlap were not chosen due to their complexity and the proprSary
    knowledge required to make meaningful emission changes.  Results of  fbrief
                                         30

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investigation conducted into the effects of valve timing on hydrocarbon emis-
sions from 4-stroke engines is given in Appendix C.

B.   implementation of Control Strategy

     Following baseline testing which established the reference point for
emissions, performance, and driveability, control techniques were applied
according to the plan in Table 18.  Control measures were applied to as many
motorcycles as possible simultaneously in such a way that experiences from
such applications could allow more efficient implementation of similar tech-
niques on other motorcycles.  Procedures evolved as problems with application
of controls and detection of their activity were overcome.  Progress on indi-
vidual motorcycles will be covered individually, with some procedures explained
in greater detail for one motorcycle than the others; because the procedures
were developed first for one particular motorcycle and later adapted to the
others with less difficulties.  For example, procedures and analysis used to
determine an optimum air injection rate to be used with catalysts were devel-
oped first for the Yamaha RD-400.  This methodology is thus explained in de-
tail for that motorcycle.  Other motorcycles utilizing catalyst(s) and air
were handled in essentially the same way.  The following presentation begins
with emission control adaptation to 4-stroke motorcycles and will conclude
with 2-stroke machines.  The order in which the motorcycle control information
is presented is not necessarily the chronological order in which they were
modified.

     1.  Honda CB-360

         The application of several control measures began with work on the
Honda CB-360.  First experiments with this motorcycle were of an investigative
nature, looking into the effective use of "pulsair" type air injection.  This
method makes use of one-way valves to admit extra air into the exhaust system
when its pressure is below atmospheric, thereby making use of a pump unneces-
sary.  The Honda CB-360 was used as a "pulse generator" for testing the three
reed valves used in the program.  The valve shown on the left in Figure 15
-was designed for use as an induction system valve on a small Yamaha motorcycle.
Both it and the valve (middle, Figure 15) were of conventional metal reed con-
struction with overtravel stops.  Both valve assemblies had two reed sections:
the Yamaha, apparently for improved flow, and the Subaru, apparently to supply
air to two separate exhaust streams.  The Chevette valve {right, Figure 15)
was a circular, flexible plastic "type anchored at the center and designed to
feed air to one exhaust stream (the entire stock assembly consisting of four
reed valves fed four cylinders independently from a plenum attached to the air
cleaner).

         Initial efforts to quantify the air flow attainable with reed valves
used a 1/4 NPT static tap on the exhaust pipe wall approximately 20 cm down-
stream of the exhaust port.  A 6.4 mm sparger tube was later inserted extending
just into the plane of the upstream end of the exhaust header.  A "sparger
tube" is an air injection probe with a closed end and holes drilled in its
wall over a length of about 2.5 cm providing radial air discharge.  This type
of probe has been shown to provide better mixing and less exhaust gas cooling
than open end air injection probes. ^  Figures 16 through 19 show some of the
details discussed in relation to air injection.
                                     31

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 FIGURE 15.  YAMAHA, SUBARU, AND
      CHEVETTE REED VALVES
 FIGURE 16.  HONDA CB-360 EXHAUST
   HEADER PIPE WITH SPARGER TUBE
FIGURE 17.  SUBARU REED VALVE FLOW
  RATE MEASUREMENT BY "ROTAMETER"
FIGURE 18.  CHEVETTE REED VALVE  FLOW
RATE MEASUREMENT BY "BAG EVACUATION"
                                     32

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                    FIGURE 19.  HONDA CB-360 WITH THERMAL
                          REACTOR AND AIR INJECTION
                              PROBES INSTALLED
         Flowrates were determined initially using a rotameter on the inlet
side of the reed valve (Figure 17).   Concern over inlet restriction brought
about by changes in flow as a result of the use of an inlet filter led to
investigating the use of another method to measure the air flow into the sys-
tem.  A "bag evacuation" method was used, and it showed improved air flow
characteristics for the systems in most cases (Figure 18).  The "bag evacu-
ation" method made use of a Tedlar bag filled with a known volume of air, and
the time required to evacuate the air was measured yielding the flowrate.
This method had the advantage of providing a pseudo "free air" intake atmos-
phere to the reed valve inlet and was considered more accurate than flowrates
determined with the rotameter, because the measurement pressure drop was min-
imized.  Repeatability of the bag evacuation time was generally good.  Figures
20 and 21 show that reed valve air induction rates were improved by substitut-
ing a 9.5 mm (3/8 in.) thin wall sparger tube in place of the 6.4 mm sparger
tube.  The larger tube apparently conducted larger rarefaction and pressure
waves to improve the acoustic response of the reed valves.

         Steady-state emission concentrations were measured while air was being
injected by the Subaru reed valve, using the stock pipe configuration (air into
one pipe only).  The results indicated that good oxidation was occurring at
lower speeds, diminishing as speed increased.  Noting that the air input from
this reed valve also decreased with increased speed, 1.7 m /h (1 cfm) of air
was injected by air pump during the 96.5 kph (60 mph) steady-state.  In this
check, no reaction occurred but rather dilution only.  Reaction was distinguished
from dilution by CO2 increases or decreases, respectively, along with corre-
sponding changes in other emissions.
                                     33

-------
         The exhaust pipe system of the Honda CB-360 was modified in order to
proceed with the application of thermal reactors and air injection (Figure
19) .  It was originally intended to test the usefulness of the experimental
reactor design shown in Figure 22 and to decide if improvements or modification
were needed to make it effective.  This initial reactor design was intended
for use on each of two exhaust pipes. f )  The core volume of each device was
approximately 90 cm3( and the total free volume was about 300 cm3 plus the
interior volume of the flange area.  It was intended that if this device was
successful, longer length versions might be applied to the Yamaha RD-400C  (2-
stroke) .

         The Yamaha  induction reed valve, not received until after the exhaust
modifications were performed, was subsequently tested with the thermal reactor
canisters  in the  system.  Results from air  flow tests showed that this reed
valve  did  not operate well  in this configuration  (Figure  23).  The Chevette
reed valve, which showed the best performance in  previous tests, was  re-installed
on the modified pipe.  A sharp  decrease  in  performance  of this reed valve  was
noted with and  without the  thermal reactor  core in place.

          The  degradation noted  in the  performance of the  Chevette  reed valve
may have been due to a change  in the exhaust pipes'  characteristic  length,
 caused by the presence of  the  thermal  reactor,  which would  change  the re-
 sponse of the reed  valve. ^   Although reed valves are  a cost-effective  means
 of injecting air into the  exhaust  when specifically designed for a particular
 system, care must be taken to maintain acoustic control so  that the function
 of the reed valve is not changed.   If  air injection by reed valves is to be
 used, then the selection of a particular reed valve should be based on flow-
 rate data taken with the exhaust system in final test configuration.   The ori-
 ginal results with the Chevette reed valves could not be repeated with the
 modified exhaust pipe configuration.  It appeared that air injection via this
 technique would not be applicable to the CB-360 due to the low injection rates
 obtained.  The reed valves were tried on other motorcycles in an attempt to
 utilize pulse aspiration more effectively.  No FTPs or FETs were run with  these
 thermal ^ reactors and air injection by reed valve, due to the small amounts of
 air delivered and the lack of positive  results obtained in preliminary steady-
 state testing.

           At the  suggestion of  the Project  Officer,  the Honda CB-360T was  adapted
 with carburetors from a Honda  750K.   The 750K  carburetors utilize an accelerator
 pump circuit  to  maintain  acceleration transient  performance, while allowing en-
  leanment to  decrease  the  emission rates of CO  and HC.  The  carburetors  did pre-
  sent a problem in  that  adaptation hardware had to be made up  in order to  mount
  and operate  the  carburetors.   The  standard carburetors were 32- mm bore  and were
  vacuum- actuated, whereas  the replacements  were 28 mm slide  type.   The differ-
  ence in throat size was effectively cancelled by the manner of actuation, and
  the 28 mm units were therefore expected to be compatible with the engine  con-
  figuration. W>
           Prior to installation of these replacement carburetors, a "baseline"
  steady-state sequence was performed.  Sequence CBS-1 is presented in Appendix
  D along with other emission test results to be discussed.  Steady-state se-
  quence results are labeled with the respective motorcycle prefix followed by
  an S  (numeral) to signify steady-state and run number.  All steady-state data
                                       34

-------
• 1/4 NPT STATIC  TAP,  FLOW BY BAG EVACUATION
D 1/4 NPT STATIC  TAP,  FLOW BY ROTAMETER
• 1/4 NPT STATIC  TAP,  FLOW BY ROTAMETER
O 6-4 MM SPARGER  TUBE,  FLOW BY BAG EVACUATION
O 6.4 MM SPARGER  TUBE,  FLOW BY ROTAMETER
   6.4 MM SPARGER  TUBE,  WITH FILTER, FLOW BY ROTAMETER
   9.5 MM SPARGER  TUBE,  FLOW BY BAG EVACUATION
    cc
    X
    OL

    O
       1.6 -
       1.4 -
       1.2 -
       1.0 -
       0.8 •*
       0.6 -
       0.4 -
       0.2 J
       0.0 
-------
O 6.4  MM  SPARGER TUBE, FLOW BY BAG EVACUATION
O 6.4  MM  SPARGER TUBE., FLOW BY ROTAMETER
• 1/4  NPT STATIC TAP, FLOW BY BAG EVACUATION
Q 1/4  NPT STATIC TAP, FLOW BY ROTAMETER
A 9.5  MM  SPARGER TUBE, FLOW BY BAG EVACUATION
A 9.5  MM  SPARGER TUBE, W/0 THERMAL REACTOR CORE,
         BAG EVACUATION
V 9.5  MM  SPARGER TUBE, WITH THERMAL  REACTOR CORE,
         BAG EVACUATION
                                         D_
1.6 -
1.4 .
o:
\ 1.2 .
2:

LU
I- 1.0 -
CC
2
3 0.8 .
LU
z
o
P 0.-6 -

u
LLJ
-3
Z
- 0.4 .
ce
1—4
0.2 -
0.0 -



^
s:
Q.
o:
§
0
rH
UJ
Q
t— 1

1
1


»/
J£


O
•»
                                               100
                           SPEED,  KPH

         FIGURE 21.  CHEVETTE REED VALVE FLOW INTO
             ONE EXHAUST PIPE OF HONDA CB-360
                          36

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                                          7.6 cm 0,D,
                                                                MARMON  CLAMP CONNECTION
co
                                                                                     1.3 cm
                        FIGURE  22.  INITIAL THERMAL REACTOR DESIGN FOR HONDA CB-360 MOTORCYCLE

-------
 9.5 MM SPARGER TUBE,  FLOW BY BAG  EVACUATION

 O FLOW  THROUGH ONE  REED

     FLOW  THROUGH BOTH REEDS
o;
O
_J
LL.
O
LLJ
oc:
   1.6.
   1.4.
    1.0,
    0.8.
    0.6-
    0.4,
    0.2,
    O.OJ
                        x
                        Q-
1 —
0
20
40
60
80
1
100
                         SPEED,  KPH
       FIGURE 23.  YAMAHA REED VALVE FLOW INTO

          ONE EXHAUST PIPE OF HONDA CB-360
                        38

-------
 will not be presented  in this report because  some  of  these  tests  were  run to
 determine changes in emission trends due  to adjustments,  additions,  or varia-
 tion of parameters while studying the  application  of  a  control measure.   Steady-
 state results that are reported or discussed  as  a  "sequence"  (labeled  as  above)
 were run to document emissions as a result of adjustments or  step changes to
 control measures.

          After installation of the two  (inside cylinder)  Kehin carburetors
 from a Honda 4-cylinder 750K, as shown  in Figures  24  and  25,  the  engine started
 quite easily but would not run properly.  Loose  internal  carburetor  parts were
 found and secured.  Road performance was  "good", after  carburetor adjustments
 were made.

FIGURE 24.  TWO INSIDE CYLINDER KEHIN
  CARBURETORS FROM HONDA 750K (NOTE
 ACCELERATOR PUMP ON BOTTOM OF LEFT
BOWL AS VIEWED FROM AIR INTAKE SIDE)
FIGURE 25.  PARTIAL INSTALLATION OF
    TWO HONDA 750K CARBURETORS
        ON THE HONDA CB-360
          Steady-state sequence CBS-2 showed good reductions in emissions of
 HC and CO as compared to the stock carburetors except at 96.5 kph.  Replace-
 ment jets were ordered.  FTP No. 1 and FET No. 1 were conducted with the 750K
 carburetors containing the supplied No. 115 main jet, and these results are
 given in Table 19.  Good reductions in HC and CO were apparent for the FTP,
 but FET results reflected the presence of the rich main jet.  Reduced copies
 of the computer printout from FTP and FET tests are given in Appendix D.  WOT
 (0-100 km/hr acceleration) performance was 9.8 sec as compared to 9.0 sec
 average obtained during baseline.
                                      39

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TABLE 19.  EMISSION RESULTS FROM FTPS AND FETs PERFORMED ON THE HONDA CB-360
Test
Configuration
NO.
Baseline Avg.
750K + #115 jets
750K + #105 jets
+ GDI
1
2
3
FTP
Emission Rates, g/km
HC
2.58
0.73
0.60
0.68
CO
29.48
5.80
2.79
2.50
CO2
41.44
70.55
66.39
67.43
NOX
0.09
0.36
0.42
0.42
Fuel
Econ.
km/2.
24.7
28.7
32.3
31.9
FET
Emission Rates, g/km
HC
0.72
0.40
0.28
0.26
CO
22.40
6.30
2.40
1.28
CO2
42.06
62.32
58.42
58.45
NOX
0.17
0.72
0.95
1.07
Fuel
Econ.
km/£
29.3
31.7
36.9
38.0
         The No. 115 main jets  (1.15 mm inside diameter) were replaced with
No. 95s  (0.95 mm inside diameter}, resulting in noticeable road performance
degradation.  Subsequently, No. 105 jets  (1.05 mm inside diameter) were in-
stalled, which improved road performance  again.  In addition, an S. K. Sys-
tems Capacitive Discharge Ignition (GDI)  for a 2-point set-up was installed;
and the  spark plugs were gapped to 1.0 mm (0.040 in.).  Steady-state  sequence
CBS-3 -was  conducted, showing significant  reduction in CO during the higher
speed modes.  FTP Nos. 2 and 3 with corresponding FETs followed these steady-
states .

         The lean jet replacement improved FTP and FET results, as  shown  by
the dramatic reductions in both HC and CO as observed in Table 19.  In ad-
dition,  a  significant increase  in fuel economy was obtained.  WOT  (0-100  kph)
acceleration time increased slightly  from 9.8 to 10.0 sec.  No driveability
problems were encountered.  Tests were conducted with air  injection probes
and thermal reactor  canisters in place.   It  is assumed that these  items had
no part in the  reduction of emissions because the probes were blocked, the
reactor core was out, and no insulation was  used on  the exhaust pipes.

          Head temperature and exhaust gas temperatures were higher than  for
baseline testing (as expected with  lean operation),  but the 250°C  head  tem-
perature "limit" was not  reached  at  any time during  testing in  this configu-
 ration.  The head  temperature  "limit" of  250 °C was chosen  after  conversations
with  local dealer  personnel  of  the  various manufacturers.  None  of the  dealers
 had positive  information  as  to  an exact head temperature  limit,  but there was
 general consensus  that  250°C <482»F)  was  probably  a  reasonable  limit consider-
 ing the location of measurement (between  spark plug  and head  seat)  and the
 type of testing to be conducted.

          Following the  successful adaptation of the  two Honda 750K carburetors
 to the CB-360,  steady-states were conducted while compressed air was injected
 into the exhaust system.   Although the  thermal reactor cores were not in place
 the exhaust pipes were  heavily insulated  for the first 38 cm (15 in.) downstream
 of the exhaust port.  No reactions  were noted by either temperature  or raw emis-
 sion data.  Such findings were anticipated,  due to the relatively low concen-
 trations of HC and CO present.   As a result, no further efforts were made to
 reduce emissions via air injection alone.
                                      40

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          The next scheduled control measure was to incorporate thermal reac-
 tors  into the system.   As mentioned previously, the thermal reactor canisters
 were  already in position but no cores had been used.   The cores were installed
 in  the  canisters located approximately 25 cm (10 in.)  downstream of the ex-
 haust port (refer to Figures 19 and 22).   Steady-state testing with varying
 amounts of air injection showed insignificant effects  on emissions at air flow
 rates between 2.4 and  4.1 m3/h (1.4 and  2.4 cfm),  although some reaction did
 occur during some conditions.   Results with air addition were recorded on
 strip charts.   Reaction or nonreaction with air addition were determined by
 changes in emission  concentrations  and increases in exhaust temperature from
 values  obtained without air injection.   Subsequent inspection of the original
 cores indicated that most of the exhaust  flow appeared to by-pass the cores
 due to  their small diameter and the cores'  position in relation to the curva-
 ture  in the  exhaust  system.   Larger cores,  6.4 cm  (2-1/2 in.)  in diameter,
 were  fabricated and  installed into  the heavily insulated canisters and header
 pipe  system  as  shown in Figure 26.
                   FIGURE 26.  HONDA CB-360 WITH INSULATED
                      HEADER PIPES AND THERMAL REACTORS


         Once again, steady-states were conducted with variable air injection.
The only reactions were of even smaller magnitude than those noted with the
original cores.  No significant degradation of performance due to increased
backpressure was noted.  WOT (0-100 kph) acceleration time increased slightly
from 10 0 to 10.3 sec compared to the most recent tests.  Steady-state se-
quence CBS-4 (with large cores and insulation) was recorded without the ad-
dition of air so that emissions obtained from sequence CBS-3 (without thermal
reactor cores and insulation) could be compared.  Due to the minor effective-
ness shown by the various steady-state testing, including CBS-4, no further
testing of this first thermal reactor design was conducted.

         A new design shown in Figure 27 was adapted from automotive applica-
tions.(10,11,12)  Two reactors of this design were welded into the exhaust
system as shown in Figure 28.  After several layers of asbestos insulation
were added, as shown in Figure 29, steady-states were conducted with compressed
                                     41

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\
1.9 cm Dia.,
    3 places
               \
                   -U.
                                                 7.6 cm O.D.
                                                                       Flow
             FIGURE 27   SMALL THERMAL REACTOR WITH GAS FLOW PATH
                SIMILAR TO AUTOMOTIVE  CONCEPTS (SECOND DESIGN)
FIGURE 28.  THERMAL REACTORS OF  SEC-
COND DESIGN INSTALLED ON HONDA CB-360
                                 FIGURE 29.   THERMAL REACTORS WITH
                                INSULATION APPLIED ON HONDA CB-360
                                      42

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air injection varied from 0 to 4.3 m3/h  (2.5  cfm).  Minor reactions at lower
speeds were indicated by temperature increases within the exhaust header lead-
ing to the thermal reactors.  No reactions were noted at 64, 80, or 97 kph
(40, 50, or 60 mph).  Steady-state sequence CBS-5 was recorded without air
addition and showed relatively scattered emission results.  This scattering
was assumed to be the result of backpressure  effects.

         Because previous emission results showed relatively low CO concen-
trations, basic timing was retarded 10° from  standard basic timing in order
to improve the chances for exhaust reaction to occur in the thermal reactors.
Steady-state sequence CBS-6 was conducted, indicating that substantial emis-
sion reductions occurred.  Exhaust temperature data indicated that the reac-
tions were not occurring in the thermal reactors, but rather in the insulated
header pipes leading into the reactors.  The  only core reactions occurred
during hot idle following 97 kph operation.   This result was probably due to
residual heat release, a function of the reactor's thermal inertia.  No FTPs
or FETs were run in this configuration, although retarding the timing and
adding air did lower emissions of HC and CO.  Retarded timing had not been
called for as a control measure; therefore, attempts were extended to cause
thermal reactions without the use of retarded timing.

         Efforts to richen the combustion mixture in order to obtain oxidation
in the thermal reactors with standard timing were made.  The adapted 750K car-
buretors' jet needle clip positions were changed from the top to the third
position.  The idle mixture screw was left at two turns out from bottom.   Steady-
states were conducted with air injection rates varied from 0 to 4.9 m3/h.   Re-
actions were observed by both emission changes and temperature data at speeds
of 32, 48, and 64 kph at air injection rates of 1.2 to 4.9 m3/h.  These re-
actions were noted first in the left exhaust at an average air injection rate
of 1.7 m3/h (1.0 Cfm) , with reactions noted in the right exhaust with about
50 percent higher injection rates.   This imbalance was attributed to carbu-
retion differences between cylinders.  A Cast air pump No.  1533 driven at 1:1
(pump:crankshaft) drive ratio was installed.  The results of two FTPs and FETs
conducted in this configuration are given in Table 20.   Comparing these re-
sults to those listed in Table 19 show further reduction of HC for both FTP
and FET operation.  Emission of CO increased slightly from previous FTP results,
although FETs showed decreased CO emission.
TABLE 20.  EMISSION RESULTS FROM FTPs AND FETs PERFORMED ON THE HONDA CB-360
Test
Configuration
Baseline Avg.
Rich 750k Carb.s +
Thermal Reactor +
Air
FTP
Emission Rates, g/km
HC
2.58
0.37
0.38
CO
29.48
3.73
3.76
CO2
41.44
68.74
78.23
NOX
0.09
0.29
0.32
Fuel
Econ.
km/£
24.7
31.0
27.5
FET
Emission Rates, g/km
HC
0.72
0.19
0.17
CO
22.40
1.27
1.53
CO2
42.06
61.78
59.78
NOX
0.17
0.76
0.85
Fuel
Econ.
km/£
29.3
36.2
37.1
                                     43

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         No acute driveability problems were encountered during FTP and FET
and steady-state sequence (CBS-7) operation; however, WOT acceleration (0-100
kph) increased drastically to 23 sec.  The acceleration test was the last test
run in this configuration.  The engine would start the acceleration quite nor-
mally in the lower gears, but the rate diminished abnormally as the speed in-
creased.  An increase in backpressure caused by the thermal reactors was the
suspected cause of the problem, but the poor performance was duplicated with
stock header pipes.  Carburetion inspection revealed that one cylinder was in-
active intermittently as a result of poor vacuum alignment.  Efforts to align
the carburetors revealed an air intake leak between the carburetor and the
engine which caused overenleanment of the right cylinder.  With the air leak
repaired and the carburetors reinstalled, the WOT acceleration time was approxi-
mately 17 sec.  It was assumed that this acceleration time was representative
of the engine configuration during the emission test phase.

         Continuing with the planned control measures to reduce emissions from
the Honda CB-360, two PTX-313 catalysts  (supplied by Engelhard) were installed
about 25 cm  (10 in.) downstream of the exhaust port  (as shown in Figure 30).
These catalysts were made of Corning substrate of 46.5 square cells/cm2 (300
square cells/in.2) with 1.77 kg/m3  (50 g/ft3) platinum-palladium, loading
 (ratio unknown).  Steady-states with variation of air injection rates were
run in order to optimize the air pump size, using the procedure as described
later with the discussion of the Yamaha  ED-400.  Air pump No. 0533 driven at
1:1 ratio was selected for use with catalysts.  Engine performance began to
degrade such that FTP and FET test cycles could not be run properly.  Inspec-
tion of the carburetor setup revealed no problems with intake air leaks or
vacuum alignment.  One catalyst was removed from the system and inspected for
plugging or burnout as a result of misfiring.  No damage to the catalyst was
observed.  The engine performed as though it was overly  lean, and temperature
data showed that cylinder operation was  unbalanced.  The carburetors were in-
 spected and cleaned.  As before, driveability was restored; but the problem
 reappeared after a short time.  More carburetor maintenance and rich adjust-
ments were performed, but the results were  negative.   It was decided to dis-
 continue running with the 750K  carburetors  because of  the  intermittent prob-
 lems encountered.

         In order  to continue the  demonstration of catalyst effectiveness, the
 original Honda  CB-360 carburetors  were  reinstalled on  the  motorcycle.  These
 carburetors were  set very rich  as  indicated by the baseline emissions.  No
 adjustments  were made to the  carburetors other than  idle speed.   Steady-states
 with variation  of  air injection rates  indicated that a relatively large quan-
 tity of air  was necessary in  conjunction with the  catalyst to  oxidize  the HC
 and CO concentrations resulting from use of the  stock carburetors.   Another
 factor used  to  select the air injection pump was  the catalyst  exit temperature
 limitation of 950°C.  Gas air pump No.  0440 driven at 0.5:1 ratio (pump:crank-
 shaft)  was chosen.   Figure  31 illustrates the relatively large air pump used
 to supply  exhaust air addition.

          Steady-state  sequence CBS-8 was conducted and showed major reductions
 in HC and CO when compared  to any of the previous sequences,  especially se-
 quence CBS-1.  Catalyst entrance and exit temperatures along with the corre-
 sponding air injection rate for each steady-state speed tested are also pre-
 sented with CBS-8.  WOT (0-100 kph) acceleration time was 14.6 sec.  The re-
 sults are given in Table 21.
                                      44

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    FIGURE 30.   CATALYSTS APPLIED
           TO HONDA CB-360
FIGURE 31.  PUMP NO. 0440 USED WITH
     CATALYST ON HONDA CB-360
 TABLE 21.   EMISSION RESULTS FROM FTPS AND FETs PERFORMED ON THE HONDA CB-360
Test
Configuration
Baseline Avg.
Orig. Carb.s + Cat.
+ Air + GDI
FTP
Emission Rates, g/km
HC
2.58
0.35
0.32
CO
29.48
5.04
5.56
co2
41.44
103.65
108.21
NOX
0.09
0.10
0.12
Fuel
Econ.
km/a
24.7
20.8
19.9
FET
Emission Rates, c
HC
0.72
0.09
0.10
CO
22.40
4.14
4.69
C02
42.06
80.45
79.46
/km
NOX
0.17
0.19
0.18
Fuel
Econ.
km/£
29.3
26.7
26.7
         As with  steady-state  results,  the  transient  test  results  indicated
major  reductions  of  HC  and  CO  emission  when compared  to baseline tests.   The
apparent decrease in fuel economy  from  baseline results was attributed to the
relatively large  air injection requirement,  hence power requirement,  and  par-
tially to the increase  in backpressure  caused by the  high  temperature operation
of the catalyst.

     2.  Kawasaki KZ-900

         Prior to starting modifications, a  few steady-state runs were made
to verify the "baseline" results obtained before the  maladjustment program.
These  and other emission test  data are presented in Appendix D.  Run  KZS-2
essentially repeated data taken from the maladjustment phase presented in Ap-
pendix E and discussed  in Section VI.  The first steps toward emission con-
trol for the KZ-900 were minor enleanment of the carburetors and the  addition
of a capacitive discharge ignition system.  Several steady-state emission se-
quences were conducted  in order to document the effects of these measures.  Run
KZS-3  showed that  the GDI system (2-point type from SK Systems) could contri-
bute to a moderate fuel economy improvement; because CO, C02, and HC  emissions
were slightly lower for the steady-states when the GDI system was used.   As
indicated from the results of run KZS-4, CO and HC were further reduced by
                                     45

-------
moving the jet needle clip up two notches (from the stock position to the top
notch) and by turning the pilot air screws out one and a half turns from the
as-received positions.  Although very low emission rates of CO were obtained,
the "overenleanment" of the pilot air system caused such a degradation of
transient performance that the driver could not follow the FTP cold start
driving cycle without excessive use of the choke.

         Results from steady-state sequence KZS-6 showed lower CO and HC
values than the KZS-4, as a result of a slightly richer pilot air system
and the effects of carburetor vacuum alignment.  After a forced-cool start
LA-4 driving test, it was thought that the "borderline limit" had been reached.
"Borderline limit" will be used to describe the leanest adjustment which will
(!) allow the motorcycle to perform a cold start FTP without excessive use
of the choke, (2) not cause the head temperature to exceed the 250°C limit,
and (3) retain acceptable road performance.  FTP No. 1 was run after steady-
state sequence KZS-6.  Excessive use of the choke system was necessary to
operate the motorcycle through the cold start portion of the FTP (first 505
seconds) , causing an extreme difference in emission concentrations between
the first and third sets of bags.  The pilot air system was enriched again,
and steady-state sequence KZS-7 results showed that the emission of CO was
increased at the lower speeds.  The cold start performance was improved.

         FTP No. 2 was conducted with these "borderline" adjustments and the
choke fully on for the first 60 seconds.  FTP No. 3 was conducted with the
same adjustments as the previous test, but the choke was nursed through the
cold start phase and was completely off after 50 seconds.  This operating
change cut the first bag HC concentrations in half.  An FET was conducted
after each FTP.  Results from FET No. 1 and No. 2 are within test variability
of each other, even though there were adjustments made to the pilot air sys-
tem.  The pilot air system' s primary effects are on transition response and
lower speed operation, so no significant change in emissions was expected
for the highway cycle due to its higher average speed.  The variation in re-
sults obtained from FET No. 2 and No. 3 may have resulted from variation in
         r®sp°n*e-. After these tests< road Performance evaluation showed that
               evident!5 "*"** ^^ "" ^f™ ** ^graded.  Acute
 ^   ^   Carburetor adjustments to improve road performance of the KZ-900 to
 the  borderlxne Ixmit" were undertaken.  Several increments of adjustment
 followed by road trials were used to determine the lean borderline limit
 for  which road performance was acceptable within a reasonable ambient temper-
 ature range.  FTP No. 4, FTP No. 5, FET No. 4, FET No. 5, and steady-states
 KZS-8 were conducted with the pilot air system adjusted to one and three fourths
 turns out from bottom and after carburetor alignment had been made   The tran-
 sient emission test results are presented in Table 22, including baseline re-
 sults for reference.

         FTP No. 4 and No. 5 showed significant reductions in the emission
 rate of HC and CO when compared to the baseline emission test results   These
 same changes were also shown in corresponding FET results.  Emission rates of
 CO were higher than for previous borderline tests  (Nos. 1, 2, and 3)  but the
 emissions of HC were lower.  This finding implies that the previous settings
 were too lean  (even though no misfire was apparent) and required additional
                                      46

-------
 throttle opening to negotiate the test cycle.  Steady-state sequence No. KZS-8
 showed minor reductions in HC emission rate, while the idle and lower speed
 operation showed increases in CO.  These final lean carburetor settings did
 not affect the WOT acceleration time of 5.5 seconds.
TABLE 22.  EMISSION RESULTS FROM FTPs AND FETs PERFORMED ON THE KAWASAKI KZ-900
Test
Configuration ]
vio.
Baseline Avg.
Return Base
2nd Lean Adjust. +
GDI
3rd Lean Adjust. +
GDI
Final Lean Adjust.
+ GDI
1
2
3
4
5
FTP
Emission Rates, g/km
HC
3.28
2.70
3.85
3.31
2.21
1.68
1.77
CO
28.29
29,64
5.17
11.27
9.98
18.15
17.48
C02
73.15
78.05
103.85
98.04
97.92
88.75
84.55
NOX
0.15
0.19
0.37
0.36
0.38
0.34
0.33
Fuel
Econ.
km/A
18.5
17.7
18.9
18.6
19.5
19.2
20.0
PET
Emission Rates, g/km
HC^1
0.84
0.90
0.42
0.43
0.39
0.46
0.45
CO
20.12
20.25
1.09
1.91
1.47
4.82
3.79
C02
58.49
65.67
89.88
85.75
80.55
80.87
83.67
NOX
0.27
0.32
0.68
0.78
0.68
0.73
0.73
Fuel
Econ.
km/&
25.1
23.2
25.1
25.8
27.7
25.9
25.8
          Sparger tubes of 7.8 mm (5/16 in.)  diameter were installed in order
 to proceed with air injection, the second step control measure.   Compressed
 shop air was regulated into the probes through a common tube manifold which
 fed all four sparger tubes (located in the exhaust pipes with their ends ap-
 proximately 2.5 cm from the exhaust valve opening).   Both dilute emissions
 and exhaust gas temperatures were  monitored in an effort to observe reactions.
 Dilute emissions were subsequently found to be not sensitive enough to indi-
 cate reactions, so temperature traces  were used as the primary indicator.   In-
 creasing temperature in the exhaust gases indicated reaction occurring.   Some
 exhaust gas reaction was noted about 10 cm downstream from the exhaust port
 at idle, diminishing as engine speed increased.   No reaction at all was ob-
 served at 80 or 97 kph (50 to 60 mph).   A maximum temperature change of 50°C
 occurred at idle with 1.36 m /h (0.8 cfm)  air added to each of the four ex-
 haust pipes.  A 30°C change was noted  at 48 kph (30 mph).   Changes above
 64 kph were difficult to distinguish because slight throttle motion could
 effectively mask minor reactions.

          Stronger reaction was noted with higher air flow injection rates,,' so
 the available air was injected into only the two right side pipes (which con-
 tain thermocouples).   Also, these  two  pipes were insulated for about the first
 64 cm (25 in.)  in order to retain  heat and promote further reaction.   Greater
 temperature rises were noted with  the  increased air supply.   These changes
 were 60°C at idle, increasing to 125°C at 32 kph and up to 180°C at 48 kph.
 Minor reaction was noted at 64 kph, with even less at 80 kph; and no reaction
 was noted at 97 kph.   Reactions at 64  and 80 kph were observed about 30 cm
 down the exhaust pipe.   Air injection  by compressed air was continued in order
 to accurately size pump requirements for optimum exhaust oxidation.   Based on
                                     47

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raw emission and temperature data obtained with up to 22 m3/h (13 cfm) air
injection, a Cast air pump No.  0440 was selected to provide approximately
8.5 m3/h  (5.0 cfm)  at 48 kph.

         Before a pump was actually mounted on this machine, the Chevette reed
valves were tried in an attempt to get some reaction during FTP and FET oper-
ation.  These reed valves were fitted to each cylinder's injection probe as
shown in Figure 32.  Steady-state sequence KZS-9 was conducted in this confi-
guration.  Although no well-defined reactions were noted, an FTP and an FET
were run.  Insignificant variations in the emissions of HC and CO were ob-
served, verifying earlier results indicating that reed valve air induction
alone provided insufficient quantities of air to promote reaction.

          Figure 33 shows Cast pump No. 0440 mounted and driven by an extension
of the crankshaft with a drive ratio of 1.07:1  (pump to crankshaft).  Figure
34 shows  the air injection flowrates obtained with this drive system.  After
results  from steady-state sequence No. KZS-10 verified that exhaust reactions
were taking place, two FTPs  and two FETs were conducted.  The results from
these and some previous tests are presented in  Table 23.

          The FTP results show a decrease in the emission rate of CO, but this
reduction is accompanied by  an increase in the  emission of HC and a decrease
in fuel  economy when compared to results obtained with leaned carburetors and
GDI only.  Minor reduction in CO and a decrease in fuel economy are noted for
FET results, although emission of HC remained the same as the most recent tests.
It should be noted that the  air pump required was large enough to make  its
power  requirement  significant in relation  to its effect on  the emission  results.
   FIGURE 32.  AIR INJECTION USING
        CHEVETTE REED VALVES
FIGURE 33.  AIR INJECTION USING PUMP
                                      48

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Jl


'e


LJJ
h-

a:


o
  o
  UJ
  o:
       12  .
       10
        8 -
        6 -
        4 -
        2 -
        0 J
                                    DRIVE RATIO (PIMP:  CRANKSHAFT)

                                    	 1.07:1 (ESTIMATED)

                                           0.933:1
                     1000
                               2000
3000
4000
                               ENGINE SPEED, RPM
        FIGURE 34.  AIR INJECTION INTO KZ-900 VIA CAST PUMP NO. 0440
TABLE  23.  EMISSION RESULTS FROM FTPS AND FETs  PERFORMED ON THE KAWASAKI KZ-900
Test
Configuration
Baseline Avg.
Final Lean
Adjust. + GDI
Lean + GDI
+ Air (Pump)
FTP
Emission Rates, g/km
HC
3.28
1.68
1.77
2.12
2.29
CO
28.29
18.15
17.48
10.28
9.83
C02
73.15
88.75
84.55
114.40
117.27
NOX
0.15
0.34
0.33
0.33
0.35
Fuel
Econ.
km/5,
18.5
19.2
20.0
17.1
16.8
FET
Emission Rates, g/km
HC
0.84
0.46
0.45
8.46
0.40
CO
20.12
4.82
3.79
2.07
1.75
co2
58.49
80.87
82.67
96.11
98.67
NOX
0.27
0.73
0.73
0.66
0.68
Fuel
Econ.
km/fc
25.1
25.9
25.9
23.1
22.7
                                   49

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         Having completed tests conducted with lean carburetors and air in-
jection, the cylinder head assembly was removed from the KZ-900 to facilitate
fitting of port liners.  The stainless steel port liners were handfitted into
the exhaust port area as shown in Figure 35.  The liners protruded into the
exhaust pipe about 6 mm and extended into the head as far as possible until
curvature of the port became excessive.  Figure 36 illustrates the finished
shape required for installation.
       FIGURE  35.  KZ-900 HEAD
         WITH PORT LINERS
FIGURE 36.  FINISHED PORT LINERS
          No  major  increase  in  exhaust  temperatures  were  noted due to port
 liners,  although an  increase of  50°C was  noted during idle at the first
 thermocouple station.   Steady-state sequence  KZS-11 indicated some changes
 in emissions at various speeds,  but these changes  are attributed to dilution.
 A significant reduction in  HC  was  noted during idle, but an increase in HC
 appeared at  80 kph.   Emission  of CO remained  about the same as previous steady-
 state data.   The results of two  FTPs  and  two  FETs  conducted with lean carbu-
 retors,  GDI, air injection  and port liners appear  in Table 24.  Good reduction
 of HC was observed for FTP  results compared to the results shown in Table 23,
 whereas  very little  change  was noted  in FET results.  WOT acceleration time
 increased slightly from an  average of 5.5 to  5.9 seconds.
TABLE 24.  EMISSION RESULTS FROM FTPs AND FETs PERFORMED ON THE KAWASAKI KZr-900

Test
Configuration
Lean + GDI + Air
+ Port Liners
All the above +
VAC Realigned
FTP
Emission Rates, g/km
HC
1.54
1.38
1.59
1.58
CO
8.52
7.91
9.15
8.38
C02
111.52
109.38
115. .42
108.45
NOX
0.34
0.32
0.33
0.32
Fuel
Econ.
km/i.
18.1
18.6
17.4
18.6
FET
Emission Rates, a/km
HC
0.32
0.31
0.30
0.31
CO
1.87
1.92
2.30
1.96
CO 2
94.27
93.31
88.83
84.50
NOX
0.75
0.72
0.74
0.69
Fuel
Econ.
km/£
23.7
23.9
24.9
26.3
                                      50

-------
         Due to concern that the carburetor alignment may have been in error,
the vacuum was checked for all four carburetors at idle.  It was discovered
that the vacuum on one of the four carburetors was approximately 6 cm Hg lower
than the other three, so realignment was made and two more PTPs and FETs were
run.  The results of these tests are given in Table 24.  In addition, results
from sequence KZS-12 (with vacuum alignment) are given in Appendix D.

         Following these tests with the addition of port liners, two Engelhard
PTX 413 catalysts were added to the exhaust system.  These monolith catalysts
had an active volume of 440 cm3 (26.8 in.3) each and utilized a Corning sub-
strate of 45.8 quare cells/cm2 (300 square cells/in.2) with a loading of 1.77
kg/rn^ (50 g/ft^) of a platinum and palladium mixture  (ratio unknown).  The
catalyst cores were located approximately 60 cm (24 in.) downstream of the
exhaust ports.  At this location, exhaust gases from two adjacent pipes were
combined at the entry to each catalyst assembly.  As the gases left the cata-
lysts, they were redistributed into the four tailpipe mufflers.  Due to the
large diameter of the catalyst assembly, backpressure effects were considered
negligible.  Steady-state tests with variation of air injection rate were per-
formed before selecting pump No.  0440 with a drive ratio of 0.6:1  (pump:crank-
shaft).   Figure 37 shows the KZ-900 in the final test configuration.  Results
from steady-state sequence KZS-13, run in this configuration, show signifi-
cant reductions of both HC and CO.  Air injection rates and catalyst entrance
and exit temperatures corresponding to steady-state speeds are also given.
Two FTPs and two FETs were run, and their results are given below in Table 25.
Significant reduction in HC and CO were also noted for these transient tests.
Acceleration performance (0-100 kph) was the same as baseline (5.5 sec), and
no major complaints were noted during road driveability evaluations.
                      FIGURE 37.  KZ-900 WITH CATALYSTS
                              AND AIR INJECTION
                                     51

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TABLE 25.  EMISSION RESULTS FROM FTPS AND FETs PERFORMED ON, THE KAWASAKI KZ~900

Test
Configuration
Baseline Avg.
Lean + GDI + Air
+ Pt. Lin. + Cat-
alysts
FTP
Emission Rates, c
HC
3.28

0.39
0.40
CO
28.29

1.75
1.94
CO2
73.15

120.68
123.65
/km
NOX
0.15

0.21
0.23
Fuel
Econ.
km/Jl
18.5

18.8
18.3
FET
Emission Rates, q/km
HC
0.84

0.04
0.08
CO
20.12

0.14
0.57
co2
58.49

88.53
89.29
NOX
0.27

0.43
0.41
Fuel
Econ.
km/£
25.1

26.2
25.7
      3.  Honda XL-125

          Following baseline emission testing, the Honda XL-125 was involved
 in a maladjustment testing phase (to be discussed in Section VI).  Carburetor
 adjustments and timing were then returned to the stock settings used to con-
 duct zero-kilometer and baseline testing,  with these adjustments, the motor-
 cycle stalled repeatedly during idle modes of the FTP conducted to determine
 if the engine had been returned to "baseline" conditions.  From steady-states
 run subsequently, it was determined that the idle circuit of the carburetor
 was the cause of the poor operation.  After the carburetor was cleaned and
 reassembled, the problem still prevailed.  The engine stalled frequently after
 a normal deceleration and as the throttle was cracked open for the start of
 a normal acceleration.  Timing and mechanical advance parts were checked
 Once again, the carburetor was dismantled and thoroughly checked and cleaned
 After reassembly, the engine was started and an improvement in idle quality
 was noted.  Subsequent FTP and FET emission test results approached the base-
 line values within the expectations of the program, considering that a signi-
 ficant distance had been accumulated by testing since the baseline study
 Although the specific problem in the XL-125's carburetor was not detected
 it did appear to be "cured" following the last teardown and cleaning.

          With the XL-125 back to "stock" configuration, mounting of a Cast
 oiless rotary vane air pump (NO. 0533) was begun.  This air injection pump
 was selected on the basis of continuous diluted emission traces obtained dur-
 ing baseline FTPs.  Emission rates at operating conditions under which air
 injection would be applicable were taken, and the amounts of air needed to
 oxidize these emissions were calculated.  The pump was first modified with
 the intent of mounting it directly to the crankshaft or the camshaft, place-
 ment of which would be determined by air flowrates needed and the degree of
 obstruction to the rider.  After solving some minor problems in shimming and
 aligning the modified pump, installation proceeded.  As the installation pro-
 gressed, it was decided to use the pump in its stock configuration and drive
                                      52

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it by use of a small "gearbelt" drive.  This drive method  (as shown in Figure
38) allowed more flexibility in positioning, cooling, speed selection, and
vibration control of the pump.
                    FIGURE 38.  XL-125 WITH AIR INJECTION
                           PUMP NO. 0533 DRIVEN AT
                         1:2 RATIO (PUMP:CRANKSHAFT)
         Air was injected by this pump through a 7.8 mm  (5/16 in.) diameter
sparger tube during steady-state sequence XLS-2, yielding little  (if any)
reaction.  The 64 kph (40 mph) steady-state data indicated that some minor
reaction occurred, but the differences noted may have been more the result
of dilution and test-to-test variability rather than any significant reaction.
Overall, it appeared that pump No. 0533 did not supply enough additional air
to start or support exhaust gas reaction.  Air delivery of the pump relative
to engine rpm is given in Figure 39.

         In order to find the optimum air flow required to sustain exhaust
gas reaction, compressed shop air was regulated through a flowmeter into the
exhaust sparger tube.  Using the undiluted emission concentration of CO2 dur-
ing steady-states as an indicator, reaction was noted at 32 kph (20 mph) in
second gear and at 48 kph (30 mph) in fourth gear.  Figure 40 shows C02 plotted
                                     53

-------
                                                   I
                                                   Q_
 •s

LU
o:

2
O
o:
    2.4
    2.2
    2.0 -
    1.8 -
    1.6 -
    1.4 -
    1.2 -
     1.0 -
     0.8 -
             O PUMP  NO,  1033 @ 1.33:2

             • PUMP  NO,  1033 @ 1:2

             O PUMP  NO,  0533 @ 1:2


             A SUBARU REED VALVE

             A CHEVETTE  REED VALVE



             NOTE:  PUMP  DRIVE RATIOS

             GIVEN AS  PUMP:CRANKSHAFT
                                                X
                                                a.
                                                        o
                                                        in
                                             o_
                                             s:
     ....
     0.4 -
     0.2 -
     0.0
         J
                        2000      4000       6000


                              ENGINE SPEED, RPM
                                                         i

                                                      8000
            FIGURE 39.  AIR INJECTION FLOWRATE WITH PUMP NO. 0533

                   AND PUMP NO.  1033 ON THE HONDA XL-125


                                  54
10000

-------
10 q




 8 -




 6 -



 4 -
                              IDLE,  1800 RPM
    16 -




    14 -



    12 -



    10 .
*   fi „
<   °
cc.
      32  KPH  (20  MPH),7080 RPM,  2ND  GEAR

                                     f
Q
ui
<*>
o
o
    14 -
    12 -
    10 -
     8 -\
     6J
         ~ PUMP NO, 0533 @ 1:2


      O- PUMP NO, 1033 @ 1:2


      D- PUMP NO,1033 @ 1.33:2
               48  KPH (30 MPH),  6000 RPM, 4TH GEAR
                                 I      I
                                                      I      I
LU
    10-
     8-J
                   64 KPH (40  MPH>,6560 RPM, 5TH GEAR
                                       I      I
    14 -



    12-



    10-
               80  KPH (50  MPH),8100 RPM, 5TH GEAR
       0.0
           i

         0.5
 I     I     I      I

1.0   1.5   2.0    2.5
 I

3.0
                          3.5    4.0   4.5



AIR  INJECTION FLOW RATE, M3/H
5.0
    FIGURE 40.   EMISSION OF CO2 FROM HONDA XL-125 WITH AIR INJECTION VARIATION




                                     55

-------
against air flow injected.  Curves which show increases in CC>2 emission re-
flect areas in which the rate of exhaust oxidation reaction increased in re-
lation to total exhaust flow (combustion products + dilution air).  It should
be noted that a decreasing trend in raw CO2 does not necessarily indicate
that a reduction in exhaust reaction has occurred, but it does indicate that
the rate of exhaust oxidation has stabilized or is declining in relation to
total exhaust flow.  There is also a point at which so much dilution air is
added that exhaust gases are cooled below the temperature necessary for re-
action.  Sharp increases in exhaust temperature (measured downstream of the
air injection point) were noted when reaction was sustained.  At 48 kph, the
rate of reaction apparently improved as air addition was reduced from higher
values.

         In an effort to optimize air injection by pump for the XL-125, a
larger pump  (No. 1033) was installed on the motorcycle.  The air injection
rates obtained with this pump are plotted in Figure 39 and are indicated in
Figure 40 to show where these flowrates fall compared to the range of com-
pressed air injection.  Steady-state sequence XLS-3 was conducted using this
larger pump.  Examination of temperature traces and an emission trace com-
parison show that reactions were occurring in the exhaust pipe header section,
which was insulated to retain heat and promote exhaust oxidation.  Reactions
were apparent at 32 and 48 kph, as indicated by lower CO and HC and somewhat
higher CC>2.  In addition, variations in oxygen concentration indicated reac-
tion at idle, 32 kph, and 48 kph.  It was decided to increase the air injection
rate further by changing the pump drive ratio from 1:2 to 1.33:2  (pumpcrank-
shaft) .  These projected air pump flowrates are also indicated in Figure 40.
Although it was felt that pump No. 1033 with 1:2 drive ratio did  not supply
enough air to maximize the possible reaction, an FTP and FET were performed
in order to  see what effect, if any, air addition by pump had thus  far.

         These  test results  showed little  change  from  the return baseline  run
conducted  after the maladjustment program.  The  results,  although numerically
better than  the new baseline, are within test variability for this  small en-
gine displacement.  FET  results  are difficult to compare  for  the XL-125  be-
cause  the  head  temperature  tended  to exceed the  250°C  limit.  Head  temperature
of 260°C were  encountered for short periods of  time  with  no apparent engine
damage.  This  problem required  that  some of the  FET  cycle not be run as  plot-
 ted,  in order  to  reduce  the operating  temperature to acceptable  levels.   Al-
 though no  reaction was apparent from the FTP  and FET results,  the exhaust
 temperature traces showed that  reactions were  occurring in  some sections of
 the FTP cycle.   These reactions were  not strong enough and did not react over
 a long enough period of time to be significant.

          As already mentioned,  a higher-speed drive was used in conjunction
 with Cast air pump No. 1033 installed on the XL-125.  Results from FTP and
 FET tests run with this pump at 1.33:2 drive ratio showed some reduction in
 emissions of HC and CO.   These and other results are presented in Table 26.
 Reduced copies of the computer printout appear in Appendix D preceded by cor-
 responding steady-state results.  Pump output utilizing this higher speed
 drive is plotted in Figure 39.   Emission improvement during FTP operation was
 largely due to reactions occurring at lower speeds.  Steady-state sequence
 XLS-4, conducted with the 1.33:2 pump drive, showed that reactions were ob-
 tained at 32 and 48 kph.  Road evaluations showed no significant degradation
                                      56

-------
of performance although wide open throttle acceleration time  (0-80 kph) in-
creased from 10.2  (initial baseline) to 11.8 seconds.
TABLE 26.  EMISSION RESULTS FROM FTPs AND FETs PERFORMED ON THE HONDA XL-125
Test
Configuration
Baseline Return
+ Air (Pump 1:2)
+ Air (Pump 1.33:2)
+ Air (Reed)
FTP
Emission Rates, g/km
HC
0.74
0.63
0.55
0.58
0.73
0.77
CO
13.35
12.77
9.17
10.79
13.59
16.34
C02
40.23
36.69
39.96
42.51
35.26
36.56
NOX
0.16
0.14
0.14
0.12
0.12
0.12
Fuel
Econ.
km/5,
37.2
40.2
42.0
38.5
40.1
36.6
FET
Emission Rates, g/km
HC
0.56
0.45
0.37
0.41
0.46
0.53
CO
8.82
11.45
8.68
9.73
9.25
9.84
CX>2
50.33
46.01
47.17
48.95
48.29
47.54
NOX
0.64
0.70
0.75
0.73
0.80
0.75
Fuel
Econ.
km/5,
35.3
35.6
37.6
35.5
36.2
36.0
         Having reached the optimum air injection rate by pump, reed valves
were tried to see what effect they had qn the emissions.  Results from flow
checks of both the Chevette and the Subaru reed valves are indicated on Fig-
ure 39'.  The Chevette reed valve was selected due to its higher flowrates at
lower speeds.  Steady-state sequences XLS-5a and XLS-5b were generated by
blocking and unblocking the intake to the reed valve, respectively.  Raw emis-
sions were sampled and exhaust temperatures recorded.  These data indicated
that exhaust oxidation took place at idle and 32 kph.  Two FTPs and two FETs
were conducted with the Chevette reed valve.  No improvement over baseline
was realized from the marginal amount of air inducted into the exhaust stream.
These data were also complicated by the fact that the carburetor began to show
signs of degradation such that the engine would falter just as the throttle
was opened from idle.  No carburetor maintenance was performed at this time
because it would have made even marginal comparisons impossible.

         In preparation for minor carburetor enleanment and addition of GDI,
the carburetor was cleaned and reset (lean) following the tests with air in-
jection by reed valve.  The jet needle clip position was moved from the second
position to the first (top) position, and the pilot air system was adjusted
out to one and one eighth turn from bottom seat.  A Mototek GDI system was
then installed.  Some installation problems were encountered in maintaining
adequate timing control, because the system utilized signals from the stator
winding to trigger firing time.  In addition, the unit's "black box" has
an electronic advance mechanism which did not provide as much advance as the
stock system used on the XL-125.  Consequently, the timing was advanced at
idle and the lower speeds in order to provide enough advance above 3000 rpm.
This process necessitated trial-and-error positioning of the flywheel in order
to cause adequate high speed timing advance.  The final flywheel positioning
or timing was selected to give the best road performance.
                                     57

-------
         Steady-state sequence XLS-6 was performed without air addition.   Re-
sults showed an increase in HC and a decrease in CO.   This change was attri-
buted primarily to the timing, but carburetor adjustments certainly affected
the results.  Steady-states were then run with air injection by pump using
the latest setup.  Temperature data showed exhaust reaction occurring at most
speeds, with the exhaust temperatures well above any previous test results.

         Two FTPs and two FETs were conducted with the XL-125 utilizing air
injection by pump, capacitive-discharge ignition, and carburetor adjusted
lean.  The results given in Table 27 indicate decreases in HC and CO as a
result of the aforementioned measures.  Thermal reactions within the first
25 cm  (10 in.) of exhaust pipe were indicated strongly by very high exhaust
gas temperatures recorded during both FTP and FET testing.  Fuel economy re-
sults, along with the steady-state data, indicate that the change in timing
(advanced-low speed, retarded-high speed), carburetor maintenance, and sub-
sequent lean adjustment may have had compensating effects which enabled air
injection to contribute significantly to lower emissions.
TABLE 27.  EMISSION RESULTS FROM FTPS AND FETs PERFORMED ON THE HONDA XL-125

Test
Configuration
Air (Pump No. 1033 @
1. 33:2) + GDI +
Lean
Lean + Catalyst +
Air (Pump No. 1533
@ 1.33:2) - CDI
FTP
Emission Rates, g/km
HC
0.54
0.54
0.10
0.09
CO
7.32
6.97
0.68
1.02
C02
50.46
47.91
52.75
61.28
NOX
0.17
0.14
0.18
0.16
Fuel
Econ.
km/£.
37.0
38.9
43.3
37.1
FET
Emission Rates, g/km
HC
0.26
0.22
0.03
0.03
CO
6.62
5.38
1.58
0.90
C02
61.84
56.10
63.87
65.10
NOX
0.62
0.56
0.75
0.86
Fuel
Econ.
km/&
31.9
35.7
35.0
35.0
          Following  these  scheduled  emission control  measures,  an extra step
 was. taken to reduce emissions from  this 4-stroke  machine.   A PTX-313 Engel-
 hard catalyst,  as described in the  discussion of  the Honda CB-360,  was installed
 approximately 36 cm (14 in.)  downstream of the exhaust port.   The ignition
 was converted back  to the stock system, so the influence of retarded high
 speed operation would be  eliminated and no air was injected into the exhaust.
 Prior to steady-state testing, the  vehicle was operated over the first 1371
 sec of the FTP for  catalyst preparation.  It was  noted that catalyst light-
 off did not occur.   Further testing at steady-state conditions showed no cata-
 lytic reactions occurred  without air addition.

          Steady-states with the addition of compressed air were conducted,
 and a-Cast No.  1533 air pump  (driven at 1.33:2) was selected to provide ap-
 proximately 2.9 m3/h  (1.7 cfm) of air at 64 kph  (40 mph).  Emission results
 from steady-state sequence XLS-8, along with corresponding air injection rates
 and catalyst temperature  data, are given in Appendix D.  The results of two
 FTPs and two FETs conducted in this configuration (shown in Figure 41) are
 presented in Table 27.  Very good reductions in HC and CO were observed.  Road
 evaluation performance was "good", although heat from the catalyst was
                                      58

-------
 uncomfortable  to  the  driver's  leg  (no  heat  shielding used).   WOT accelera-
 tion  from 0-80 kph remained  approximately 11.8  seconds.
                      FIGURE 41.  CATALYST  INSTALLATION
                               ON HONDA XL-125
     4.  Suzuki RE-5

         A baseline steady-state sequence  (KES-1) was conducted on the Suzuki
RE-5 (rotary engine) in preparation for air injection.  Raw emission data
were taken approximately 1 m downstream of the CVS connection to the exhaust
pipes.   The relatively low CO2 and the high oxygen were the result of exhaust
dilution by air inducted into the exhaust system.  The RE-5 uses an air in-
duction system to provide a cooling air flow between the internal exhaust
pipe and the chrome plated exterior pipe.  The air flow protects the rider
from the hot interior exhaust pipes and prevents chrome discoloration.  Cooling
air is inducted by a venturi section located within the exhaust pipes about
35 cm upstream of the normal tailpipe exit.

         In preparation for exhaust air injection, long sparger tubes 9.4 mm
(3/8 in.)  in diameter were installed so that their tips could be repositioned
to optimize exhaust reaction at the greatest distance from the exhaust port.
Distance from the exhaust port was of concern because data from baseline FTPs
and FETs showed relatively high HC and CO emissions along with very high ex-
haust gas temperatures.  These pollutants were expected to react vigorously
with injected air, causing a "blow torch" effect in the exhaust pipe which
could cause heat damage to the exhaust port or trochoidal housing if the re-
action occurred near the exhaust port.  Figure 42 shows the right air injection
probe in position.  Note the outer pipe cutaway and the cooling fins on the
exhaust port casting used to conduct exhaust heat away from the engine.

         Compressed shop air was added to the exhaust through the two sparger
tubes,  which were positioned so that their tips were even with the exhaust
pipe connectors.  Dilute emissions were measured to reduce the "masking" ef-
fect of both inducted tailpipe air and injected air on any exhaust reactions
                                     59

-------
present.   A simple schematic  of the  air  injection test configuration used is
shown in Figure 43.
                     FIGURE 42.  RE-5 WITH AIR INJECTION
                       PROBE AND EXTERIOR PIPE CUTAWAY
                               EXHAUST PORT
        AIR  INJECTION                                AIR  INJECTION

            FIGURE 43.  DIAGRAM OF AIR INJECTION TEST CONFIGURATION
          With air injected into the system in increments up to 4.1  m-^/h  (2.4
  cfm), no significant reaction was noted at any speed.   Exhaust gas  tempera-
  ture declined as air was added during idle, 32 kph and 48 kph.  At  64 kph,
  some reaction was indicated by a slight increase in exhaust gas temperatures;
  but the changes in dilute emissions were questionable due to engine misfire.
                                      60

-------
Misfiring was most prevalent at 64 kph (40 mph), decreasing at the higher
speeds (80 and 97 kph).   As the rate of air injection was increased (at 64
kph), misfiring also increased.

         At 80 and 97 kph, exhaust gas temperature at station T2 was greater
than or equal to that of station TI without air addition.  When air was in-
jected at these speeds,  the temperature at station T2 fell below that at sta-
tion TS even though the  temperature at station Tj_ remained stable.  No increases
in temperature were noted downstream of station T^ with air injected.

         Both injection probes were advanced 2.5 cm upstream, and the previous
air injection rates were repeated with no significant reaction apparent from
exhaust temperature or undiluted emission data.  Greater amounts of air were
injected in an effort to see if there was a threshold requirement before re-
action could start.  The probes were moved to their original position and air
injection rates were varied up to approximately 19 m3/h  (11 cfm).  Again, no
significant reaction was noted at most speeds, although minor reaction was
indicated at 64 kph with air injection rates between 1.7 and 3.4 m3/h (1 to 2
cfm).  As before, misfiring increased at 64 kph as air injection was increased.
The spaces between the double-wall exhaust pipes, where air was allowed to
enter, were blocked off.  Air injection was repeated with essentially the
same  (negligible reaction) results as before.

         The misfiring noted during the 64 kph (40 mph) steady-states may
have been a result of carburetor circuit transition from primary intake ports
to the secondary intake port.  No significant misfire occurred during transient
operation; but it was noted that after the 64 kph steady-state was held for
approximately 20 sec, misfire would occur.  The rate of misfire seemed pro-
portional to the amount of disturbance to backpressure caused by air injection.
A new spark plug was installed, but the misfiring was still apparent at 64 kph.

         Further testing of air injection for the first step control measure
was limited to experiments with the Subaru reed valve.  Inducting air with
reed valves was expected to work quite well on the rotary engine due to the
sharp exhaust pulses generated.  It was hoped that the small charges of air
supplied by the reed valve induction method might "fit" between stratified
exhaust charges of overscavenged gases creating flame fronts to light-off af-
ter reactions.  With the Subaru reed valve attached to both air injection
probes, the probe tips were positioned as close to the exhaust port as pos-
sible, yielding the highest reed valve inlet vacuum.  Figure 44 shows the re-
sults of air flow measurements taken during steady-state operation.  No ex-
haust reactions were observed during steady-states using reed valve air
induction.

         FTPs and FETs were not conducted with air injection by reed valve
due to the relatively small quantities of air inducted compared to compressed
air injection (which itself showed insignificant results).  Emission control
by air addition alone was, therefore, abandoned; and preparations for the in-
stallation of catalysts were initiated.

         Two Engelhard PTX-313 catalysts were welded into the two pipe exhaust
system of the RE-5 approximately 45 cm (18 in.) downstream of the exhaust port
as shown by Figure 45.  Each catalyst had a loading of 1.77 kg/m3  (50 g/ft3)
                                     61

-------
1.0 -
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0.8 .
^
LLJ
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    0.0

                      20
40
T
60
80
"I"
100
                              SPEED,  KPH
PEGURE 44.  AIR INJECTION FLOWRATE INTO RE-5 EXHAUST  VIA
  SUBARU REED VALVE (PROBES FULL IN, BOTH  REEDS  ACTIVE)
             FIGURE 45.   CATALYSTS AND AIR IN-
                JECTION ON THE SUZUKI RE-5
                            62

-------
 platinum-palladium mixture (ratio unknown),  deposited on NGK substrate with
 41 hexagonal cells/cm2 (265 cell/in.2).  Active volume of each catalyst was
 216 cm3 (13.2 in.3).  Steady-state sequence RES-2 and a corresponding FTP
 and FET were conducted without air addition.  Results showed significant re-
 ductions in HC with very little change in CO.  A decrease in NOX was caused
 by the reducing-atmosphere created by the operation of the catalyst with
 minimal oxygen present.  The relatively high oxygen concentrations apparent
 during RES-2 are a result of dilution air entering the exhaust "cooling" sys-
 tem.  Results recorded for RES-3 are also without air injection.  The differ-
 ence between the results of RES-2 and RES-3 is due to blocking of the tail-
 pipe cooling air during the latter resulting in lower 0% concentrations.  All
 FTPs and FETs were conducted with the exhaust cooling air induction system
 operational.

          Based on compressed air injection ahead of the catalyst, pump No.
 0440 driven at 1:2  (pump:crankshaft) was selected to provide optimum catalyst
 reaction.   Sequence RES-4 was conducted with injection air supplied by pump,
 while the  tailpipe air induction system was inactive.  Considerable reductions
 in CO and  HC emissions were observed.  Air injection rates used at the various
 steady-state speeds were also recorded and are given with the RES-4 data.  Two
 FTPs and two FETs were conducted, and the results of these tests are presented
 below in Table 28.  Both FTP and FET results showed dramatic reductions in HC
 and CO as  a result of catalyst and air injection.  Backpressure increase and
 air pump power requirements caused a slight increase in WOT acceleration time,
 from 6.8 to 7.1 sec.  No significant degradation in performance was noticed
 during'road evaluations.   These tests concluded control measures to be applied
 to the RE-5.
TABLE 28.  EMISSION RESULTS FROM FTPs AND FETs PERFORMED ON THE KAWASAKI KZ-900
Test
Configuration
Baseline Avg.
+ Catalyst Only
Catalyst + Air
(Pump 0440 Q 1:2)
FTP
Emission Rates, g/km
HC
6.34
3.28
0.65
0.51
CO
22.72
21.23
4.78
4.01
C02
138.29
159.45
177.97
168.31
NUX
0.21
0.08
0.19
0.18
Fuel
Econ.
km/£
12.2
11.6
12.5
13.3
FET
Emission Rates, g/km
HC
2.06
0.81
0.35
0.30
CO
6.88
5.99
1.02
0.86
CO 2
105.49
125.83
130.63
119.72
NOX
0.37
0.17
0.44
0.42
Fuel
Econ.
km/A
19.0
16.9
17.5
19.1
      5.  Honda GL-1000

          The first step control measure for the GL-1000 was to inject air in
 an effort to reduce emission of HC and CO.  Sparger tubes of 7.8 mm (5/16 in.)
 diameter were installed in each cylinder's exhaust pipe so that the probe tips
 were approximately 2.5 cm downstream of the exhaust port.  Compressed air was
 fed into these tubes by a common manifold.  Dilute emissions and exhaust tem-
 peratures were monitored.  With air being forced into the exhaust stream,
 reaction was noted during idle operation about the point where the two right
 side exhaust pipes join  (noted by temperature data).  This reaction at idle
                                      63

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began with approximately 0.7 m3/h  (0.4 cfm) added air, increasing gradually
as more air was injected.  The maximum temperature change observed with  1.4
mVh (0-8 cfm) air added to each pipe was only 40°C, which implied that  the
rate of reaction was relatively small.  Negligible reaction occurred at  32 kph
(20 mph) and no reaction was noted from 48 to 97 kph  (30 to 60 mph) inclusive.
Air was then fed to only the two right exhaust pipes, as shown in Figure 46,
in an effort to increase the per cylinder injection rate and determine reaction
by temperature increases.  Once again, reaction was noted at idle, beginning
this time with air flowrates of 0.5 m3/h  (0.3 cfm) per cylinder  and increasing
to 1.2 m3/h  (0.7 cfm) per cylinder.  Thereafter, additional air  did not  in-
crease the reaction rate.  Minor reaction was noted at 32 kph with 1.2 m-Vh
 (0.7 cfm) but did not increase with additional air.   For speeds  of 48 to 97 kph
inclusive, cooling occurred rather than reaction.  Maximum temperature rise at
32 kph was approximately 20°C.
                          FIGURE 46.  COMPRESSED AIR
                             INJECTION INTO GL-1000


          From these modest  results, it was concluded that the  addition  of  an
  air pump would be  superfluous.  This decision took into  account  that  the GL-
  1000 's  CO and HC emissions  were relatively low in baseline  condition.

          The Chevette  reed  valves were installed so that one valve  was  used
  per air injection  probe  (or per cylinder).   Flowrates  for two  cylinders were
  checked in  order to help quantify the amount of air being injected  by the
  total  system.  The two left side valves,  with air  flow measurement  adapters
  attached, are shown in Figure  47.   Air flowrates obtained from these  two  reed
  valves  are  graphically shown  in Figure 48.   It may be  noted that although  the
  reed valves are  supposedly  identical, minor  differences  in  acoustics  between
                                       64

-------
cylinders, sparger tubes, and production reed valve tolerances  led to differ-
ent air induction rates.  In addition, reed valves induct more  air during de-
celerations than is represented by the steady-state data.
                      FIGURE 47.  CHEVETTE REED VALVES
                            INSTALLED ON GL-1000
         An FTP and an FET were conducted with these reed valves installed
and with the pipes insulated.  As shown in Table 29, both the FTP and the FET
indicated that some reaction took place; since HC and/or CO declined slightly
while C02 increased.  These small emission changes may be the result of test-
to-test variability since only one test was run.  Steady-state sequence GLS-2
showed lower concentrations of pollutants, but these decreases appeared at
each test point and were probably attributable mostly to dilution.  The pos-
sible exception to this generalization may be at idle and 32 kph, where both
CO and HC decreased more sharply than could be accounted for by dilution alone.
TABLE 29.  EMISSION RESULTS FROM FTPs AND FETs PERFORMED ON THE HONDA GL-1000
Test
Configuration
Baseline Avg.
Air (Chevette Reed
Valves)
FTP
Emission Rates, g/km
HC
2.79
2.44
CO
11.23
9.04
C02
113.42
125.37
NOX
0.38
0.43
Fuel
Econ.
km/£
16.9
15.9
FET
Emission Rates, g/km
HC
0.64
0.55
CO
4.21
4.34
C02
87.41
93.89
NOX
0.55
0.62
Fuel
Econ.
km/a
24.2
22.7
                                     65

-------
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LEFT  FRONT,  CYLINDER  #  2


LEFT  REAR, CYLINDER  # 4


                      CL
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                       20
         40
60
80
 100
                            SPEED, KPH
    FIGURE 48.  AIR INJECTION FLOWRATES OF TWO OF FOUR

     CHEVETTE REED VALVES MOUNTED ON THE HONDA GL-1000
                           66

-------
         More testing could have been done with air injection on the GL-1000,
but the initial results implied that the improvements would be relatively mi-
nor.  No further testing of air injection alone was conducted.

         Two Engelhard PTX-413 catalysts were installed between the muffler
and header pipes of the GL-1000, as shown in Figure 49  (catalysts described
in KZ-900 discussion).   These converters were secured with quick-connect clamps
so that other catalyst cores could be substituted easily if needed.  Thermo-
couples were positioned so that the exposed tips were within 2.5 cm of the
catalyst core entrance and exit (this was the typical placement of thermo-
couples whenever Engelhard catalysts were used).  Steady-state sequence GLS-3
was conducted with these catalysts.  No air was added to the exhaust during
this sequence.  An FTP and an FET were conducted with the motorcycle in this
configuration, and these results are given in Table 30.  Major reductions in
CO and HC were attained during FTP operation, but results of FET operation
were less substantial.   Data from GLS-3 indicated a lack of oxygen at the
higher speeds.  The addition of air was thus expected to improve both tran-
sient test results.  No increase in WOT (0-100 kph) acceleration time was
noted with catalysts in place.
                        FIGURE 49.  CATALYST INSTAL-
                              LATION ON GL-1000
TABLE 30.  EMISSION RESULTS FROM FTPS AND FETs PERFORMED ON THE HONDA GL-1000
Test
Configuration
Baseline Avg.
Catalysts Only
Catalysts + Air
(Pump 1033 @ 1:1)
FTP
Emission Rates, g/km
HC
2.79
0.50
0.29
0.36
CO
11.23
3.90
2.07
2.15
CO2
113.42
143.16
139.86
143.68
NOX
0.38
0.20
0.25
0.26
Fuel
Econ.
km/£
16.9
15.6
16.3
15.8
FET
Emission Rates, g/km
HC
0.64
0.24
0.14
0.11
CO
4.21
3.23
0.96
1.15
CO2
87.41
97.42
96.65
97.49
NOX
0.55
0.19
0.37
0.33
Fuel
Econ.
km/a
24.2
22.6
23.6
23.4
                                     67

-------
         Compressed air was injected into the exhaust system, ahead of the
catalysts, during steady-state operation in order to size the air pump re-
quired for most effective control.  Relatively small amounts of air were needed
to oxidize the remaining CO and to achieve some further control of HC.  A
Chevette reed valve was attached to each exhaust port via a tube in an effort
to provide air.  Results from air flow measurements showed an average total
induction rate of 1.1 m3/h  (0.65 cfm) at each speed.  Steady-state sequence
GLS-4 was conducted with the reed valves.  The catalyst and reed valve combi-
nation appeared to be quite effective, although previous tests indicated that
more air was needed for optimum catalyst performance.

         As shown in Figure 50, a Cast No. 1033 pump was selected and installed
with a 1:1 drive ratio  (pump:crankshaft) driven from the left side overhead
cam drive of the GL-1000.   Results  from steady-state operation are given  in
Appendix  D as  sequence  GLS-5.  Air  flows corresponding to the various speeds
are also  given on this  data sheet.   Road evaluations presented in Appendix B
show  little change  in performance,  although  some  uncomfortable heat was  noted
from  the  catalysts.  WOT acceleration performance changed only slightly.   The
results of FTPs  and FETs conducted  with the  motorcycle in this configuration
are given in  Table  30.   These  data  indicate  that  catalysts  and air  (combined)
produced  even  further  reductions  in CO  and HC as  compared to catalysts  alone.
These tests  concluded  emission control  measures  to be  applied to the  GJL-1000.
                          FIGURE 50.   AIR INJECTION AND
                        CATALYST INSTALLATION ON GL-1000
       6.  Yamaha RD-400

           The first control measure applied to the Yamaha RD-400 was the addi-
  tion of catalysts with air.  Two types of catalysts were supplied by Matsu-
  shita Electric Industrial Company, Ltd.  (through EPA) for test with the RD-400.
  Two pairs of RD-400 exhaust systems were received with  "cloth catalyst" seg-
  ments welded into the muffler sections approximately  38 cm  (15 in.) upstream
  of the exit end of the muffler.  Catalyst-muffler weldments, shown in  Figure
  51, were designated as set No.  3001 and  set No.  3002.   Each of set No.  3001
                                        68

-------
 were described as "type MCC" formed of "silica-cloth" substrate with a cata-
 lyst "volume" of 0.3 m2 (3.2 ft2)  utilizing a platinum (and proprietary sub-
 stance)  loading of 3 g/m2  (0.28 g/ft2).   Each of set No.  3002 were described
 as  "type PTC" formed of "silica-cloth" substrate with a catalyst "volume" of
 0.7  m2  (7.5 ft2)  utilizing a platinum (and proprietary substance)  loading of
 3 g/m2  (0.28 g/ft2).   Catalyst "volume"  and loading were  not given in cm3 and
 g/cm3 respectively,  because the catalysts are formed from "flexible and soft
 cloth" materials.   Thermocouples were installed in the Matsushita  units in
 the  same positions as the  original pipes, with the exception that  thermocouples
 were placed 7.6 cm (3 in.)  either  side of the catalysts.
                        FIGURE 51.  CATALYST SET FOR
                              THE YAMAHA RD-400
                            SET NO. 3001  (TOP)
                            SET NO. 3002  (BOTTOM)
         Steady-states conducted on the RD-400 using both catalysts supplied
by Matsushita are presented in Appendix D as RDS-2 and RDS-3.  Raw emission
data were taken after the catalysts were "prepped" by operation over the first
1371 sec of the FTP.  Sequence RDS-2 was conducted with set No. 3001, while
sequence RDS-3 was run with set No. 3002 catalysts.  Both types of catalysts
proved very effective in the oxidation of CO and HC with no addition of air.
Catalyst set No. 3002 was selected for use with air injection on the basis of
their greater effectiveness in oxidizing HC, although its CO oxidation per-
formance appeared less efficient without air addition than catalyst set No.
3001.  Levels of oxygen emitted were also much lower for catalyst set No. 3002,
implying that more reaction would occur if the oxygen were available.

         Original header pipes were modified by adding sparger tubes 9.5 mm
(3/8 in.) in diameter which extended about 1.3 cm (0.5 in.)  beyond the ex-
haust header into the exhaust port head cavity.  Air flow measurements were
made on all three types of reed valves, with the stock mufflers and sparger
tubes.   Results for one active reed are given in Figure 52.   The Subaru reed
valve was selected for air injection because it provided more air flow for
the higher engine speeds at which sequence RDS-3 indicated oxygen deficiency.
                                     69

-------
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   1.4.
    1.2-
    1.0-
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    0.6-
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    0.0.
             O  YAMAHA  REED VALVE, ONE  REED

             D  SUBARU  REED VALVE, ONE  REED

             A  CHEVETTE REED VALVE,  ONE REED
                    20
40
60
80
                                              100
                           SPEED, KPH
  FIGURE 52.   AIR INJECTION FLOWRATES INTO ONE PIPE OF
 YAMAHA RD-400, WITH STOCK MUFFLER, 9.5 MM SPARGER TUBE
                         70

-------
 Figure 53 shows the Subaru reed valve connected to the motorcycle's  sparger
 tubes via 9.5 mm diameter stainless tubing.  The valve was mounted between
 the two motorcycle exhaust pipes so that each side of the reed valve assembly
 fed one cylinder's exhaust.  About 50 cm (20 in.) of tubing was curved around
 the pipe to complete the connection from each side of the reed valve to the
 corresponding sparger tube.  Air flowrates taken during subsequent steady-
 state operation showed that the Subaru reed valve admitted more air than the
 previous data had indicated.
                     FIGURE 53.  AIR INDUCTION SETUP ON
                     RD-400 USING THE SUBARU REED VALVE
         The Matsushita catalyst set No. 3002 and Subaru reed valve were
mounted on the RD-400.  Steady-state sequence RDS-4 was performed with the
motorcycle in this configuration.  The results indicated that very good oxi-
dation occurred within the catalyst, reducing the CO and HC drastically from
the uncontrolled state.  After accidentally operating the motorcycle through
a cold start 505 second (portion of the FTP) with the choke on, the catalyst
segments became red hot before the engine was shut down.  Steady-state sequence
RDS-5 was conducted to establish whether or not any catalyst damage occurred.
The catalyst operation appeared to have improved.  More catalytic sites may
have been opened by the high temperatures reached.

         FTPs and FETs were then conducted with catalyst set No. 3002 and the
Subaru reed valve, and the results appear in Table 31.   Both FTPs and FETs
showed dramatic reductions in HC and CO.  WOT acceleration testing and road
evaluations showed little change in performance.
                                     71

-------
TABLE 31.  EMISSION RESULTS FROM FTPS AND FETs PERFORMED ON THE YAMAHA RD-400
Test
Conf igurat ion
Baseline Avg.
Catalyst Set No.
3002 + Subaru
Reed Value
FTP
Emission Rates, g/km
HC
10.32
1.21
1.07
CO
12.62
3.25
2.44
co2
58.23
94.82
92.14
NOX
0.03
0.01
0.02
Fuel
Econ.
km/5,
21.3
22.6
23.6
FET
Emission Rates, g/km
HC
4.79
0.43
0.48
CO
10.72
4.74
5.03
C02
54.64
77.94
80.43
NOX
0.04
0.02
0.02
Fuel
Econ.
km/£
26.9
26.8
25.9
          Following FTP  and FET  tests,  the  reed valve  was  replaced with regu-
 lated compressed air so that the effect of interaction between air injection
 and catalyst could be determined.  Dilute  emissions were  sampled while the
 rate of air injection was varied.  The results from these tests are best re-
 presented by plots of the change in He as  more air was provided.  These plots
 are given as Figure 54.  The temperatures  indicated with each plot are the
 maximum exhaust gas temperatures as measured before and after the catalyst
 weldments.  Air flow obtained with the Subaru reed valve and the air that
 could be injected by a  Cast No. 1033 pump driven at crankshaft speed have
 been superimposed on the HC plots.

          The reed valve surpassed the capability of the air pump at idle but
 falls short of the pump at the other speeds.  This shortcoming is not pro-
 nounced within the operating speed range of the FTP and FET.  In addition,
 the reed valve operation is within the most efficient oxidizing range of the
 catalyst at the lower  speeds.  Based on these results, no further tests of
 catalyst with air addition were  conducted; however, additional air would have
 reduced HC and CO emission  further.

          After studying  temperature data obtained  from various  tests  with the
 RD-400, it was decided that the  most  advantageous  approach  to thermal reactors
 would be  to  localize the reaction within  the  first 25 cm (10  in.)  of  the  ex-
 haust pipe.  Low  exhaust gas temperature was  the main obstacle in initiating
 or sustaining thermal  oxidation  of the exhaust gases  in  this  case.  First con-
 siderations  involved the use of  canisters  similar  to  those  initially  used on
 the Honda CB-360,  but  they had the drawback of modifying the  acoustic proper-
 ties of  the  exhaust system.  The decision was made to heavily insulate the
 first  38  cm (15  in.) of each exhaust  pipe as shown in Figure  55.   Asbestos
 gaskets  were also used to replace the standard copper crush gasket used be-
 tween  the head  and exhaust pipe.  The outer (insulated surface was only hot
                                       72

-------
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PUMP
             IDLE,  1000 RPM
         REED
                                                 CATALYST EXHAUST
                                                 GAS  TEMPERATURE
                                                 MAX,  EXIT  230°C
                                                      ENTER 145°C
                                                            I
                        32  KPH (20 MPH) 3350 RPM
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400 -
200 -
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ENTER 180°C
I i 1
MAX, EXIT 410°C
ENTER 190°C
1 1 1
                        64 KPH  (40  MPH) 4050' RPM
                                      PUMP
                               REED
                                   MAX,  EXIT  440»C
                                         ENTER 2108C
                        80 KPH  (50  MPH) 4500 RPM
                                         PUMP
                                   MAX,  EXIT  440°C
                                         ENTER 275°C
       97 KPH  (60 MPH)  5000 RPM
    REED
                             A  CO EMISSIONS * 0
                             0  NO EMISSION INCREASES
                           PUMP
                                   MAX,  EXIT  5608C
                                         ENTER 360°C
         0.0
           0.5   1.0   1.5    2.0    2.5    3.0    3.5
                AIR  INJECTION FLOW  RATE,  M3/H
                                         4.'0
         FIGURE 54.   OXIDATION OF HC USING AIR INJECTION VARIATION
                WITH CATALYST NO. 3002 ON THE YAMAHA RD-400
                                   73

-------
to the touch at 97 kph with the cooling fan operating.  Subsequent steady-
state testing with air injection varying from zero to 4.1 m3/h  (2.4 cfm) showed
that no reactions occurred.  Timing was then retarded 10° to effect higher ex-
haust temperatures.  Steady-state testing of this configuration showed no im-
provement .

         The thermal reactors used last on the Honda CB-360  (second design)
were incorporated into the exhaust system of the Yamaha RD-400.  After heavy
insulation was applied to the exhaust header section and the thermal  reactor
bodies as shown in Figure 56, steady-state sequence RDS-6 was conducted.  Re-
sults from RDS-6 showed slight shifts in HC and CO concentrations, but these
shifts were  attributed to backpressure influences.  Other steady-states with
compressed air injected into the exhaust system were run and recorded on strip
chart.  Analysis of the temperature and raw emission data showed that no ex-
haust reactions occurred with these thermal reactors in the  system.   A brief
road performance check revealed that overall performance and particularly ac-
celeration ability had deteriorated significantly.  No further  testing of ex-
haust after-treatment was performed on this 2-stroke motorcycle.
FIGURE 55.  EXHAUST HEADER INSULATED
    TO SERVE AS A THERMAL REACTOR
FIGURE 56.  HEAVILY INSULATED THER-
 MAL REACTORS INSTALLED ON RD-400
       7.  Kawasaki KH-500

          After baseline steady-state sequence KHS-1 was completed, application
  of port  liners and catalysts to the KH-500 was begun according to the plan  of
  control  measures.  The heads and cylinders were removed to  facilitate the  fit-
  ting  of  port  liners  into  the small exhaust ports.  The exhaust ports were  rel-
  atively  short and had an  oval  shape next  to  the piston, with  transition to  a
  round shape to accept the exhaust pipe.   First considerations were to extend
  the port liner into  the triple-walled  exhaust pipe, but the physical  fit prob-
  lem made it impractical.   Thin stainless  steel tubing was formed to  fit the
  port  as  close to the walls as  possible.   The leading edges  were  tapered and
  bent  into shape  as  shown  in Figures  57 and  58.   The  final reduction  of  ex-
  haust port area  was  estimated  at about 12 percent.
                                       74

-------


     FIGURE 57.  FINISHED PORT
         LINER FOR KH-500
FIGURE 58.  EXHAUST PORT LINER
      INSTALLED IN KH-500
         After reassembly, the motorcycle was operated for 120 km  (75 mi.)
over a distance accumulation course in order to reseat the piston  rings.
Care had been taken not to rotate the rings when the cylinders were removed.
After break-in, brief steady-states were conducted in this configuration with
only temperatures being monitored.  Exhaust gas temperatures from  the exhaust
ports were raised by approximately 10°C at idle to approximately 50°C at higher
speeds.

         Figure 59 shows the location of the catalyst segments, mounted ap-
proximately 45 cm (18 in.) downstream of the exhaust ports.  The three exhaust
pipes were dropped vertically about 7.6 cm (3 in.) by the addition of tubing
to allow placement of the catalysts and an accompanying heat shield to divert
heat generated by the catalysts from the crankcase.  These Engelhard PTX 314
catalyst assemblies contained 2.5 cm (1 in.)  of "Torvex" followed by 7.6 cm
(3 in.)  of Corning substrate (46.5 square cells/cm2) packaged in a 7.6 cm  (3 in.
diameter by 12.7 cm (5 in.) long cylinder.  The active volume was  290 cm3  (17.7
in.3) with a loading of 1.77 kg/m3 (50 g/ft3) of platinum and palladium (ratio
unknown).   Figure 60 shows the "Torvex" end of the catalyst assembly.
                                                      /
         Steady-state sequence KHS-3 was conducted after a prep run of the
first 1371 sec of the FTP.  These data showed a sharp decrease in  the emis-
sion of HC, but this reduction was accompanied by a slight increase in CO.
No air addition was used during this first step control measure.   Temperature
data from the steady-state sequence and subsequent catalyst operation showed
that the three cylinders were not at the same air-fuel ratio (all  carburetor
settings were as-received).

         FTP results showed a major reduction in HC, but as with steady-state
data, this reduction was accompanied by a slight increase in CO.  Fuel economy
was approximately the same as for the uncontrolled motorcycle.   Results from
the FETs showed smaller decreases in HC and minor changes in CO.  Fuel econ-
omy during the FETs was slightly lower than baseline, probably the result of
increased backpressure caused by the catalyst and port liners.   The extent to
                                     75

-------
which the port liners contributed to emission control was  probably minimal,
because they increased exhaust temperature only  slightly.   WOT (0-100 kph)
acceleration performance deteriorated  from 6.7 to  9.3 sec.   Road performance
was also observed to deteriorate somewhat.   Results  of  these emission tests
are given in Table  32.
FIGURE 59.  CATALYSTS AND HEAT SHIELD
 INSTALLED ON KH-500 (AIR INJECTION
  APPLIED AFTER FIRST STEP CONTROL)
FIGURE 60.  CYLINDRICAL CATALYST AS-
  SEMBLY WITH "TORVEX" FORESECTION
    USED FOR 2-STROKE APPLICATION
TABLE 32.  EMISSION RESULTS FROM FTPS AND FETS PERFORMED ON THE KAWASAKI KH-500
Test
Configuration
Baseline Ave.
Catalysts + Port
Liners
Catalysts + P.L. +
Lean Carb.s
FTP
Emission Rates, c
HC
19.26
3.81
4.27
2.37
2.60
CO
26.25
28.94
28.24
7.28
7.27
C02
55.89
99.45
98.17
106.75
103.35
/km
NOX
0.02
0.01
0.01
0.05
0.05
Fuel
Econ.
km/£
14.9
15.0
15.1
18.7
19.1
FET
Emission Rates, q/km
HC
L0.41
2.82
2.94
0.62
0.47
CO
26.35
26.62
26.07
1.18
0.99
CO.,
50.16
81.50
81.68
90.64
89.89
NOX
0.02
0.01
0.01
0.16
0.15
Fuel
Econ.
km/£
18.7
17.6
17.6
24.6
25.1
           The  second step  control  measure  for the KH-500 was minor carburetor
  enleanment.   In  addition  to the catalyst  and the port liners already installed
  on  this motorcycle, the three  carburetors were leaned substantially.  Based
  on  road tests, the jet needle  clip position was changed from the fourth to
  the first clip position (top), and the pilot air screws were turned out an ad-
  ditional one  turn from the one and one half turn position.   Vacuum alignment
  was set by the local dealer.  These adjustments approached the "borderline
  lean limit" for  performance.
                                       76

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          Steady-state sequence KHS-4 showed reductions in CO and HC through-
 out,  and larger reductions occurred with increasing engine speed.  Significant
 reductions in HC and CO were also observed for transient tests.   As with the
 steady-state results, the higher-average-speed FET yielded greater reductions
 than  the lower-average-speed FTP.  In addition, fuel economy showed a sharp
 increase.   WOT (0-100 kph)  acceleration time increased only slightly from 9.3
 sec,  with catalyst and port liners, to 10.3 sec with the addition of lean car-
 buretion.   Results from FTPs and FETs conducted in this configuration are pre-
 sented in Table 32 along with some previous data for comparison.

          Preparations for air injection through 7.9 mm (5/16 in.) diameter
 sparger tubes as the third step control measure were implemented.  Figure 59
 shows some of the air injection hardware in position.   Steady-states were con-
 ducted with air rates from 0 to 4.1 m3/h (2.4 cfm).   During the  97 kph (60 mph)
 steady-state run (with air injection variations almost completed) the motor-
 cycle engine siezed, locking the rear wheel.   Engine teardown revealed that
 only  the center piston had siezed as evidenced by the severe scuffing shown
 in Figures 61 and 62.   The outer cylinders and pistons were determined to be
 undamaged.   The center cylinder was inspected by the local dealer, and rework
 of that part was authorized.   A new piston, wrist pin, and rings  were used to
 complete repairs.
  FIGURE 61.  CENTER PISTON AFTER
         SEIZURE OF KH-500
FIGURE 62.  CENTER CYLINDER AFTER
        SEIZURE OF KH-500
         Scuffing of the piston was evident around the entire circumference,
and the wrist pin showed some "bluing" from the high temperatures reached.
The failure was probably due to the relatively lean combustion mixture, but
the amount of piston scuffing indicated that a lack of lubrication  (in com-
bination with injected air leaning the mixture further) may have contributed
to pushing the parts over the temperature limit.

         Head temperature data (taken by a thermocouple just under the spark
plug) indicated that the temperature increased from 160°C to 225°C during
the 97 kph (60 mph) steady-state, leveling off slightly when air injection
                                     77

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reached approximately 2.2 m3/h (1.3 cfm).   Increased air injection above 2.2
m3/h had increased head temperatures to 245°C when seizure took place.

         After engine repairs were completed, the carburetors were set to the
(richer) stock settings and a 480 km (300 mi) distance accumulation procedure
for break-in was started.  After approximately 240 km  (150 mi), the motorcycle
ran out of fuel and the operator tried to push-start the motorcycle before
checking the fuel level.  The KH-500 was refueled, and no driveability prob-
lems were apparent for the next 160 km  (100 mi) of road work.  A loss of
power was then noted, and oil-carbon mix began to appear at the exhaust flange
of the right cylinder's pipe.  It was evident that the backpressure had in-
creased, since engine performance had deteriorated rapidly with 440 km  (275 mi)
of total break-in accumulated.

         Subsequent inspection of the right  catalyst assembly  (No. 1) showed
that the "Torvex" was almost  completely gone, as shown in Figure 63.  Inspec-
tion of the other two catalysts showed  similar signs of  "burn-out".   Substrates
appeared to be intact although they were effectively plugged,  as shown  in Fig-
ure 64.  All three catalysts  were sent  to Engelhard for  detailed examination.
Examination of the catalyst returned to Engelhard showed that  the  "Torvex"
foresection failed as a  result of thermal shock, resulting  in  disintegration
which  subsequently caused plugging of the aftsection catalyst  substrate.  Lit-
tle catalyst damage or  loss of activity was  found, and no poisons  were  present.
The analysis report  from Engelhard is given  in Appendix  F.
  FIGURE 63.  CATALYST FORESECTION
         BREAK-UP, "TORVEX"
FIGURE 64.  PLUGGING OF CATALYST
  AFTSECTION, CORNING SUBSTRATE
          Three new catalysts  (PTX 314 with "Torvex" and NGK substrate) were
 welded into the exhaust system.  Steady-state sequence KHS-5 was conducted
 after approximately 40 km  (25 mi) of road operation completed  the engine  break-
 in procedure.  Comparing results of KHS-5 to KHS-3, run before seizure with
 PTX  314  (Corning substrate),  KHS-5 showed similar CO but higher HC.   Results
 from two FTPs and FETs conducted with these new  catalysts  and  stock  carbure-
 tion showed approximately  the same emission rates as obtained  with the previous
                                       78

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  (before seizure)  catalyst material.  Slightly better fuel economy was observed
  in the most recent test, probably as a result of a minor backpressure differ-
  ence caused by different catalyst substrates.  NGK substrate consisted of 41
  hexagonal cells/cm2 (265 cells/in.2).

           Following these tests, the carburetors were leaned.  The outer two
  were set as before, but the inside carburetor's jet needle clip was moved
  from No. 4 to No.  2 position; and the pilot air screw was adjusted out two
  turns from bottom.  Steady-state sequence KHS-6 was conducted after carburetor
  alignment.  Emission rates of HC and CO were higher for this sequence than for
  sequence KHS-4 (before seizure), reflecting the richer carburetor setting of
  the middle cylinder and the different catalyst substrate.  Results from tran-
  sient test are given in Table 33.   Although the previous levels of emission
  control were not  reached, significant reductions in HC and CO were observed
  in the results of FTP and FET tests.   Information obtained from the steady-
  states (before seizure)  with various  air injection rates indicated that air
  flows from 1.7 to 2.7 m^/h should optimize catalyst performance from idle to
  97 kph, respectively.
 TABLE 33.   EMISSION RESULTS FROM FTPs AND FETs PERFORMED ON THE KAWASAKI KH-500
Test
Configuration
Baseline Avg.
1st Catalyst + Port
Liners
1st Catalysts + P.L.
+ Lean Carb.s
FTP
Emission Rates, c
HC
19.26
3.81
4.27
2.37
2.60
CO
26.25
28.94
28.24
7.28
7.27
CO2
55.89
99.45
98.17
106.75
103.35
j/km
NOX
0.02
0.01
0.01
0.05
0.05
km/£
14.9
15.0
15.1
18.7
19.1
FET
Emission Rates, g/km
HC
L0.41
2.82
2.94
0.62
0.47
CO
26.35
26.62
26.07
1.18
0.99
C02
50.16
81.50
81.68
90.64
89.89
NOV
J\
0.02
0.01
0.01
0.16
0.15
Fuel
Econ.
km/£
18.7
17.6
17.6
24.6
25.1
After Seizure
2nd Catalyst +
Port Liners
2nd Catalysts + P.L.
+ Lean Carb.s
2nd Catalysts + P.L.
+ Lean + Air
4.06
3.81
2.23
2.42
1.07
1.24
24.80
22.81
9.60
9.77
1.35
1.62
89.70
85.90
96.81
108.25
120.38
116.41
0.01
0.01
0.01
0.03
0.05
0.05
16.7
17.6
19.8
17.9
18.6
19.1
3.14
2.64
0.77
0.70
0.27
0.26
28.33
24.21
2.80
2.65
0.26
0.19
74.42
61.17
83.63
86.58
91.71
90.85
0.01
0.01
0.03
0.05
0.10
0.09
17.9
21.6
25.7
25.0
25.0
25.3
          Air pump No.  1533 with  a  1:1  drive  ratio  (pump:crankshaft)  was  se-
  lected  for  air  injection.  Steady-state  sequence KHS-7 was  run  with  the  air
  pump  installed  and  showed major  reductions in  both HC and CO emissions.   Air
  was injected into the  exhaust pipe approximately 15 cm  (6 in.)  downstream of
  the port, which was approximately  30 cm  (12  in.) upstream of the catalyst.
  Sparger tubes were  not used  because it was felt that air  addition in the ex-
  haust port  area would  lean out the combustion  mixture.  As  with steady-state
                                       79

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results obtained in KHS-7, the FTP and FET results  (given in Table  33)  show
large reductions in CO and HC.  These tests concluded emission control  meas-
ures to be applied to the KH-500.

     8.  Kawasaki KE-175

         Baseline steady-state sequence KES-1 was conducted on the  Kawasaki
KE-175 in the stock configuration, with carburetor  settings as-received.
This sequence was performed with too high an idle speed, so sequence  KES-2
was run with a more suitable  idle setting.  Following these steady-state  docu-
mentation runs, the rotary intake valve shown in the right portion  of Figure
65 was removed for inspection.
                     FIGURE 65.   ROTARY VALVE IN POSITION
                            ON CRANKSHAFT ON KE-175
          From the limited information available to us regarding rotary valve
 effects on delivery ratios, it was decided that first attempts should be lim-
 ited to shifting the cut angle of the valve around the crankshaft.d3)  Cut
 angle is the included angle of the disc cutout.  Production rotary valve tim-
 ing is presented in Figure 66.  This type of change was expected to shift the
 maximum delivery ratio up or down the speed range, depending on the direction
 of shift, thereby possibly changing emissions.  The increment of shift most
 readily available was that of approximately 26°.  This being such a coarse
 change, the effects on emissions were expected to be significant.  Sequence
 KES-3 was conducted after the rotary valve was advanced 26°.  This resulted
 in somewhat lower HC and CO emission rates with slightly more O2, particularly
 at idle.  Idle quality did not degrade, but WOT (0-100 kph) acceleration time
 increased to 26.2 sec; and the engine bogged down at the red line of  8000 rpm.
                                      80

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Baseline WOT  acceleration  time was  16.6  sec, with  shifting being done  at about
7500 rpm.
                                      TDC
                                83 ABDC,  83 BBDC
                                     Scavenge li^c*
                                                   Close
                                                   55°ATDC
                     Open
                     115°BTDC
   Open
W 55°BBDC
                                      BDC
                       FIGURE 66.  PORT TIMING DIAGRAM
         The rotary valve was removed and retarded 26° from standard position.
Sequence KES-4 was conducted and showed approximately the same emission shifts
as KES-3.  WOT acceleration time was 21.4 sec, and 9000 rpm was attainable
with no evidence of bogging.  Evidently, the advance of the cut angle around
the crankshaft shifted the optimum delivery ratio down the speed range; while
the opposite effect took place when the cut angle was retarded.

        • A blank rotary valve was fabricated.  It was decided that a smaller
cut angle would be tried with the cut angle operating in the same portion of
crank angle as the original rotary valve.  The cut angle was reduced 10° from
either side, for a total reduction of 20° cut angle from the original 124°
angle.

         One FTP and one FET (results presented in Table 34) were conducted
using this modified rotary valve.  A minor reduction in HC was noted for the
FTP/ but an opposite effect was observed in the FET results.  The emission of
CO during FET operation was higher than baseline test results.  A more signi-
ficant change was noted for WOT  (0-100 kph) acceleration time, which increased
to approximately 27 sec from the baseline test result of 16.6 sec (shifting
at 7500 rpm).

         From these results, it was decided to return the timing of the intake
opening to stock and retain the 10° advance of the intake closing.  Another
FTP and FET were conducted with this modification.  Results from these tests
showed the emissions tending to return to those obtained with the stock rotary
valve.  The WOT acceleration time of 18 sec also approached baseline performance.
                                     81

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          Based  on the  relative  ineffectiveness of  the  aforementioned efforts,
 it  was  decided  to return  to  the stock  rotary  valve and proceed with  the  second
 step control measures  which  consisted  of minor carburetor  enleanment.   Steady-
 state sequence  KES-7 was  performed  using the  stock rotary  valve  and  carburetor
 setting to provide a midpoint reference.   The carburetor was  then leaned by
 changing the jet needle clip position  from No. 3 to No. 1  and by adjusting the
 pilot air screw from one  and one fourth turns to two turns out.   These settings
 were selected by road  work.   Steady-state  sequence KES-8 was  performed and in-
 dicated very good reductions in CO  and HC  emissions.  Two  FTPs  and two FETs
 were conducted, and the results appear in  Table  34.  Significant reduction in
 both HC and CO  were apparent.  No driveability problems were  encountered, and
 WOT  (0-100 kph) acceleration time remained approximately  the  same as just be-
 fore carburetor enleanment was  performed  (17.0 sec).


TABLE 34.  EMISSION RESULTS FROM FTPs AND FETs PERFORMED ON THE  KAWASAKI KE-175
Test
Configuration
Baseline Avg .
20° mod. to Rotary
Valve
10° mod. to Rotary
Valve
Stock Rotary Valve •+•
Lean Carburetor
FTP
Emission Rates, g/km
HC
7.48
6.95
7.12
4.53
5.00
CO
24.16
24.32
24.53
5.12
5.36
C02
36.00
34.00
36.19
46.78
49.08
NOX
0.02
0.02
0.02
0.05
0.05
Fuel
Econ.
km/S,
24.2
25.1
24.3
34.0
32.0
FET
Emission Rates, g/km
HC
6.48
7.77
6.93
4.35
3.98
CO
34.24
42.32
37.97
12.53
10.85
C02
33.46
32.53
35.49
48.31
48.42
NOX
0.03
0.02
0.02
0.10
0.10
Fuel
Econ.
km/£
21.5
18.8
19.8
28.5
29.8
          Following carburetor enleanment, two catalysts  in  series were  welded
  into  the exhaust pipe of the KE-175.  The first catalyst was a  PTX  314  (2.5
  cm "Torvex"  and 7.6  cm NGK  substrate as discussed  for  the KH-500),  and  the
  second  catalyst was  a PTX 313  (7.5  cm of NGK substrate as discussed for the
  RE-5).  Provisions were made for  air injection in  the  7.6 cm  (3 in.)  space
  between catalysts.   The exhaust muffler was  kept intact  and mounted at  the
  exit  of the  second catalyst, as shown in Figure 67.  upon startup,  the  first
  catalyst exit temperature rose quickly to over 800°c (the existing  100  percent
  of full scale point  on the  temperature recorder).   concerns about possible ex-
  cessive catalyst  temperature were relieved  after the temperature monitoring
  channel was  extended to  950°C, and the catalyst temperature was observed to
  approach 900°C (maximum).

          Steady-state sequence KES-9, performed  in this  configuration,  showed
  very  good  reductions in  HC.  Backpressure increases as a result of the two
  catalysts, however,  would not allow speeds  over  80 kph  (50 mph) at WOT.  One
  FTP conducted in  this configuration showed good  reduction in HC but a signi-
  ficant increase in CO when compared to  tests run with lean carburetion.  An
  FET was not run due to the severe drop  in performance noted with the two cata-
  lysts in series.   The FTP results are presented in Table 35.
                                       82

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                         FIGURE 67.  TWO CATALYSTS IN
                             SERIES ON THE KE-175
TABLE 35.  EMISSION RESULTS FROM FTPs AND FETs PERFORMED ON THE KAWASAKI KE-175
Test
Configuration
Baseline Avg.
2 Catalysts + Lean -
Air
Mod. Catalyst + Air
0533 + Lean
Mod. Catalyst + Air
1033 + Lean
FTP
Emission Rates, g/km
HC
7.48
1.10
1.92
1.77
1.66
1.82
CO
24.16
12.21
7.89
7.03
6.60
7.15
C02
36.00
57.32
61.08
56.17
50.81
59.94
NOX
0.02
0.02
0.03
0.03
0.04
0.05
Fuel
Econ.
24.2
29.5
29.6
32.3
35.4
30.6
FET
Emission RAtes, q/km
HC
6.48
bac
2.65
2.78
1.80
2.22
CO
34.24
cpressu
19.23
20.23
12.52
17.28
CO2
33.46
re too
60.56
57.27
53.64
65.00
NOX
0.03
high
0.03
0.02
0.06
0.08
Fuel
Econ.
km/ H
21.5

23.5
23.8
29.5
23.5
          Proceeding with the planned control measures, air was injected be-
 tween the two catalysts.   Results from steady-states showed that only small
 amounts of air were needed and that at 64 kph,  air addition yielded no im-
 provement in emissions.

          Based on the relative ineffectiveness  of air injection and excessive
 backpressure, the second catalyst was removed from the system.  After removal,
 attempts to check performance were made;  but the first catalyst exit tempera-
 ture  exceeded 950°C shortly after catalyst light-off.  Excess air for cooling
 was injected ahead of the catalyst (as shown in Figure 68}  but no reduction
 in first catalyst exit temperature was noted.   Using the other extreme, the
 carburetor was reset to stock (rich)  so that less O2 might reach the catalyst
 and no air addition was  used;  but again,  no reduction in catalyst exit temper-
 ature was noted.   The first catalyst was  detached from the exhaust assembly,
 and 3.8 cm (1-1/2 in.)  of the 7.6 cm (3 in.)  long substrate was removed from
                                      83

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it by Engelhard Industries'  personnel.  The modified catalyst and the second
catalyst were installed in their original positions.  Steady-state sequence
KES-10 was conducted, followed by air injection between the two catalysts.
As with sequence KES-9, good reductions in CO and HC were obtained; but back-
pressure created by the two catalysts in series was too high to allow adequate
performance for test purposes.  Misfiring became apparent at 32 kph when air
was injected.
                       FIGURE  68.   KE-175  TEST  SET-UP  OF
                      AIR INJECTION IN  FRONT  OF CATALYST


          Once  again,  the second catalyst  was removed  from the system.   Sequence
 KES-11 was conducted  with the modified first catalyst alone.   Although perfor-
 mance was improved slightly,  maximum speed was limited to approximately 85 kph
 (53 mph)  at WOT.   Catalyst exit temperature  was reduced to the extent that
 900°C was reached with 4.1 m3/h (2.4 cfm) of air injection at 80 kph (50 mph).
 Pump No.  0533  driven  at 1:1 ratio (pump:crankshaft)  was selected based on air
 injection data recorded on strip charts.   Sequence KES-12 was then run to show
 steady-state emissions coinciding with the various air injection rates (sup-
 plied by the pump) ahead of the catalyst.  Result from KES-12 indicated signi-
 ficant reductions in  HC and CO.  It should be noted that the steady-state con-
 centrations were partially diluted as a result of air injection, due to raw
    ssion sampling.  As mentioned earlier, maximum speed was adversely affected
    the catalyst's higher backpressure.  The backpressure changes affected en-
 gine breathing, which in turn caused the head temperature to peak during 64 kph
 operation.  Head temperatures were lower at 80 kph due to a rich main jet, as
 indicated  in steady-state results.

           Results of two FTPS and two FETs run with the modified catalyst and
  iir  injection ahead of  the catalyst using pump No. 0533 are given in Table 35.
 These  tests showed good reductions in HC, but an increase in  CO caused by in-
 complete  oxidation was  noted in comparing these results to tests run with car-
 buretor  enleanment alone.
                                       84

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         Following these tests,  additional  air was supplied just behind the
catalyst exit in an effort to promote  exhaust gas reactions within the hot
exit gases from the catalyst.   Indications  on strip chart data showed that
no further reaction took place.

         Efforts to lower CO during  transient testing were made by installing
a larger air injection pump.   Pump No.  1033 driven at 1:1 ratio (pump:crank-
shaft)  was used to inject air ahead  of the modified catalyst during two FTPs
and two FETs.  The results of these  tests did not repeat very well; although
they did indicate that further oxidation of HC and CO was possible with addi-
tional  air, particularly during  the  FETs.   Sequence KES-13 also indicated the
same trends.  Figure 69 shows graphically the difference between the injection
air rates of the two air pumps used  in conjunction with the modified catalyst.
           ro
            a
            •\
           UJ
a:
z
o
t—I
o
UJ
-3
                  3.0
                  2.5
       2.0
                  1.5 -
                  1.0 -
                  0.5
                  0.0 J
                               O  PUMP NO,  0533
                               D  PUMP NO,  1033
                                 2000
                                  4000
6000
                                    ENGINE SPEED, RPM
              FIGURE 69.  AIR INJECTION INTO KE-175 VIA PUMP
                        NO. 0533 AND PUMP NO. 1033
                                    85

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         Realizing that the bulk of 2-stroke HC emission results from over-
scavenged or "short-circuited" fuel-air mixture, an experiment was devised
to determine whether or not this "slug" of hydrocarbons could be selectively
removed from the exhaust.  In preparation for this experiment, the KE-175's
exhaust system was returned to stock and the exhaust port was tapped to pro-
vide an extraction point.  In addition, the carburetor was left lean, which
significantly reduces the CO emission but has relatively minor effect on the
HC emission, which is largely due to the overscavenged fuel-air mixture.  Fig-
ures 70 through 74 illustrate the test set-up used in this experiment.  If
the untrapped fuel-air mixture could be captured from the exhaust stream, -it
was reasoned the mixture might then  (theoretically) be added back to the crank-
case fuel-air charge and burned.  Success of such a total system would result
in eliminating the bulk of the unburned hydrocarbons in the exhaust and in
improving the fuel efficiency of the 2-stroke engine.

         The experimental set-up consisted of a rotary extraction valve with
an 85° cut angle and a valve port opening of 23.4 mm diameter  (giving an angle
area of 366° cm2) was operated by the engine crankshaft.  The inlet side of
this valve was connected to the engine exhaust port by approximately 20 cm of
1.9 cm inside diameter pipe.  The outlet side of the valve was  connected to a
rotary vane vacuum pump through a surge chamber.  Surge chamber pressure was
measured by a U-tube mercury manometer.  Extraction flow  and pump in-leakage
were monitored by a rotameter at the pump exit.  Raw emission samples were
taken downstream of the normal tailpipe exit  (sample line No. 1)  and between
the engine exhaust port and the rotary extraction valve  (sample line No. 2).
Initial rotary extraction valve timing was  set  so that the center of  the disc
valve's cut angle passed through the center of  the valve  opening  as the engine
crankshaft was at 34°  ABDC  (After Bottom Dead Center).  Various extraction
flowrates were tried at  different speeds, while line No.  1 and  line No. 2 were
sampled alternately.

         With the motorcycle  operated  at  48 kph in  fourth gear  and  an initial
vacuum of  8.4 kPa applied  to  the exhaust  side  of the  rotary  valve,  some "rich"
mixture gases were  extracted.   This extraction was  indicated by an  increase
 in HC and  oxygen concentration  in  line No.  2,  while these emissions decreased
 in line No.  1.   Varying' the amount of  vacuum (measured at the surge chamber)
 applied  to the  valve caused changes in the extraction flowrates,  which changed
 the quantity of gases  removed from the main exhaust stream.   As the extraction
 flow was  increased, HC and C^ concentrations increased in line No.  2 while
 further  decreases in line No. 1 were noted.  These changes progressed until
 line No.  2 HC concentrations reached a peak.   After this peak, increased ex-
 traction flow began to decrease both line No.l and No. 2 HC concentrations.
 The decreasing shifts of HC concentrations in both exhaust streams were caused
 by the continued extraction of a larger portion of the main stream exhaust
 which not only included the overscavenged fuel-air mixture,  but also a larger
 portion of the combustion products which border the overscavenged mixture.
 This over-extraction caused line No. 2 sample concentrations of HC and oxygen
 to decrease due to dilution, whereas line No. 1 concentrations were reduced
 because more of the fuel-air mixture and combustion products were being extracted.

          The optimum extraction flowrate for the KE-175  operating at 48 kph
  (30 mph) in fourth gear, at 4300 rpm, was  approximately  3.9 mVh  (2.3 cfm) .
 At this flowrate, HC .and oxygen concentrations were maximized  in line No.  2,
                                       86

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03
               TIMED  DRIVE
SAMPLE LINE  #2
     ROTARY  EXTRACTION VALVE
         EXTRACTED GAS STREAM
                        FLOW VALVE
          I-PRESSURE.
                                                                              FLOWMETER
                                                SURGE CHAMBER
                                                        'MUFFLER
                                   MAIN  EXHAUST STREAM
                      SINGLE CYLINDER
                      KE-175  ENGINE
                                                                       PUMP
                                                                                        TO
                                                                                       CVS
                                                                           -SAMPLE  LINE #1
                     FIGURE 70.  SCHEMATIC OF 2-STROKE OVERSCAVENGED GAS EXTRACTION EXPERIMENT

-------

                 '

  FIGURE  71.   MODIFIED KE-175 HEAD
                                               FIGURE 72.  TIMED  DRIVE  AND
                                                    EXTRACTION VALVE
FIGURE 73.  RIGHT SIDE VIEW OF KE-175
    READY FOR EXTRACTION TESTING
FIGURE 74.  LEFT SIDE VIEW  OF  KE-175
    READY FOR EXTRACTION  TESTING
                                       88

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while decreases in these constituents were noted in sample line No. 1.  In
addition, line No. 1  (main exhaust stream) NO and CO2 emission concentration
showed minor increases.  These concentration shifts suggested that the over-
scavenged exhaust portion was actually being extracted while the bulk of the
combustion products remained in the main exhaust stream.  Little or no change
in CO concentration was noted (stock exhaust system - carburetor adjusted lean)

         In order to select the best extraction valve timing, timing shifts
were made so that the concentrations of HC and oxygen were minimized in the
main exhaust stream (sample line No. 1).  The engine was operated at 48 kph
(4300 rpm, fourth gear) and the extraction flowrate was held at 3.9 m3/h.
Figure 75 shows the relative changes in HC, ©2, and NO for various extraction
valve timings.  As indicated, the timing of the center of the extraction valve
operation was varied from 8° to 86° ABDC in increments of 13° to 26°.  Some
timing conditions caused a small vacuum (1 kPa) to be registered at the surge
chamber with the flow valve completely off.  An extraction valve timing of
73° ABDC appeared to be best because it produced the most useful effect on
the main exhaust stream emissions.  Figure 76 shows the 73° ABDC extraction
valve timing in relation to engine port and intake valve timing.

         As mentioned previously, extraction flowrates at various speeds were
important because they directly affected the amount of gases extracted from
the main exhaust stream relative to the amount of exhaust gases produced.  A
number of extraction flowrates were tried at various speeds, while the valve
timing was held at 73° ABDC (shown most effective at 48 kph).  Figure 77 shows
the variation in sample line No. 2 HC concentration as the extraction flow was
varied during steady-state operating conditions.  At idle (1500 rpm), the ex-
traction line HC concentration increased until 2.6 m.3/h extraction flow was
reached, then fell rapidly.  Checking the exhaust pipe constituents and tail
pipe temperature data showed that too much of the exhaust flow was being re-
moved by extraction flowrates greater than 2.6 m3/h.  Similarly, peaks in line
No. 2 hydrocarbons were observed at 32 and 48 kph (20 and 30 mph).  After these
peaks, increases in extraction flowrates caused extraction line dilution by
combustion products.  The dilution was not as evident at the higher speeds as
at idle, because more exhaust products were generated as compared to the ex-
traction flowrates used.  At 64 kph (40 mph), only minor dilution occurred;
so the HC concentration peaked at a much higher extraction flowrate.

         Efforts to obtain optimum extraction flowrates at 80 kph (50 mph) re-
sulted in the head temperature exceeding 250°C.  This result was probably due
to the carburetor enleanraent performed as an earlier control measure in con-
junction with the removal of some cylinder cooling fins to allow for system
installation.  These causes may have been coupled with unknown effects of the
extraction system on engine breathing characteristics.  In shorter tests,
main exhaust concentrations were sampled, then an extraction flow of approxi-
mately 8.5 m3/h (5 cfm) was set.  This setting reduced the HC concentration,
leaving the exhaust pipe from 23,000 ppm C to 16,000 ppm C.  The extraction
system hydrocarbon concentration measured 55,200 ppm C.  Following rapid data
collection, motorcycle speed was reduced gradually to about 25 kph, at which
point the engine died and locked up as a result of the high operating temper-
ature reached.  After sufficient engine cool-down, the engine was restarted.
No operational problems were encountered, so further testing was conducted
at more moderate speeds.

-------
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                 SPEED
48 KPH  (30
^ 4300  RPM
               EXTRACTION
                 FLOW        3.8  m3/h (2.3  CFM)
             10   20  30  40   50 60   70  80  90

          ANGLE  BETWEEN ENGINE BDC AND CENTER
                 OF ROTARY DISC VALVE, °
FIGURE 75.  CHANGES IN MAIN EXHAUST STREAM EMISSIONS
     AS ROTARY EXTRACTION VALVE TIMING VARIED
                      90

-------
                 CLOSE
               141°  ABDC
                   \
      CLOSE __
    83° ABDC

73° ABDC -
         OPEN
    115° BTDC  X
             CLOSE
           55° ABDC
                                           CLOSE
                                               ATDC
                         OPEN 83° BBDC
                       55° BBDC
                              BDC
   OPEN 5° ABDC

INTAKE       ^1 EXHAUST

                EXTRACTION
               H SCAVENGE
      FIGURE 76.  PORT TIMING DIAGRAM OF KE-175,  2-STROKE
                           91

-------
                  EXTRACTION  VALVE TIMING  -  73° ABDC

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                                            O  IDLE,  NEUTRAL, 1500

                                            D  32 KPH (20 MPH),  3RD,

                                            A  48 KPH (30 MPH),  4THV

                                            •  64 KPH (40 MPH),  5TH,

                                            1   SELECTED FLOW RATE  FOR
                                                EXTRACTION
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    FIGURE 77.
       0123     456     789


                 EXTRACTION  FLOW RATE, m3/h


      VARIATION OF HC CONCENTRATION WITH VARIOUS EXTRACTION FLOWRATE
                                    92

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          The results of steady-state operation conducted with  and without the
extraction system  active are given in Table  36.  The extraction valve  timing
was  73° ABDC, and  the extraction flows used  at the various speeds were those
selected from data given in Figure 77.   In all cases, the HC concentrations
in the normal exhaust stream were reduced significantly.  At all speeds except
idle, shifts in emission concentrations  indicated that the overscavenged fuel-
air  mixture was being selectively removed from the exhaust stream  (extraction
flow at idle was probably somewhat excessive).  Overscavenged gas capturing
was  most evident at the higher speeds (64 and 80 kph).

          It was not within the scope of this project to refine the extraction
selectivity beyond the point of this introductory experiment.   The results did
verify the reduction of the exhaust hydrocarbons by selectively removing the
unburned fuel-air  mixture using a timed  extraction device.  It  is expected
that further refinements of the basic system could lead to greater reductions
of exhaust hydrocarbons and that the system  could be incorporated integrally
into a 2-stroke engine by proprietary efforts.

     9.  Suzuki TS-100

          Based on results from rotary valve modifications on the KE-175, cut
angle shifts around the crankshaft were  not used as an emission control meas-
ure  on the TS-100.  Prior to any rotary  valve modification, another "baseline
return" test sequence was performed (after idle speed and pilot air screw ad-
justments were made to reduce excessive  idle speed and to lower CO emissions).
Rotary valve modifications were initiated by reducing the cut angle by 10° from
both ends, thus reducing the cut angle by 20° total.  Steady-state sequence
TSS-2 showed minor decreases in HC and CO at lower engine speeds; but  at higher
engine speeds, these emissions increased slightly.  WOT (0-80 kph) acceleration
time increased from 20.6 sec (second baseline) to 24.5 sec.  As with steady-
state results, FTP and FET results showed increases in HC and CO, with a de-
crease in fuel economy.

          For the next sequence, the 10° retardation of intake opening was re-
moved; while the 10° advance of the intake closing was retained (same  as with
the KE-175).   Steady-state sequence TSS-3 was followed by an FTP and an FET
on the TS-100.  Emission rates of HC and CO decreased further than with the
first modification.  WOT acceleration time was also improved over the previous
modification to 23.8 sec.  Although steady-state results were promising, the
FTP and FET results showed a worsening effect.  FTP and FET results for these
rotary valve modifications are presented in Table 37.  Copies of computer print-
outs are presented in Appendix D along with steady-state sequence data.

          After control measures utilizing rotary valve modification were de-
termined to be ineffective, the stock rotary valve was reinstalled, the car-
buretor was set lean, and the Syncro GDI system (developed for snowmobiles)
was  installed.  Enleanment was achieved by changing the jet needle clip position
from No. 3 to No.  1 and by adjusting the pilot air screw to two and one fourth
turns out.  No problems were encountered during installation of the GDI system,
although timing adjustment by changing point gap was necessary.   Steady-state
sequence TSS-4 was conducted prior to two FTPs and two FETs.   Both steady-state
and  transient test data showed good reduction in CO and HC.  It should be noted
that the average maximum speed attained during FET operation was only 64 kph
                                      93

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TABLE 36.  STEADY-STATE EMISSION CONCENTRATIONS FROM THE
  KAWASAKI KE-175 DURING OVERSCAVENGED GAS EXTRACTION

Operating
Condition
Idle
Neutral
1500 rpm
Conditions
Surge Chamber
Pressure, kPa
0.7
-0.3
-0.3
Sample Line,
Extraction Plow, m3/h
Line #1, 0
Line #1, 2.5
Line #2, 2.5
Concentrations (Undiluted)
CO
%
1.30
1.18
1.85
co2
%
6.67
4.56
7.74
02
%
10.8
13.6
8.8
NO
ppra
6.1
5.9
6.1
FID HC
ppm C
59,200
36,000
68,400
32 kph
3rd gear
3700 rpm
1.0
-2.4
-2.4
Line #1, 0
Line #1, 3.9
Line #2, 3.9
1.00
1.43
1.62
10.44
10.44
10.44
6.4
6.0
5.9
20.
24.
14.
32,000
23,600
36,400
48 kph
4th gear
4300 rpm
-0.9
-5.1
-5.1
Line #1, 0
Line #1, 3.2
Line #2, 3.2
2.23
1.88
1.98
11.67
11.67
11.10
4.6
4.5
5.1
31.
32.
17.
20,400
16,800
31,600
64 kph
5th gear
4700 rpm
3.0
-12.8
-12.8
Line #1, 0
Line #1, 6.7
Line #2 6.7
0.18
0.18
0.18
12.38
13.24
10.88
5.0
3.8
6.8
230.
300.
200.
19,200
10,400
35,600
80 kph
5th gear
5900 rpm
5.1
-11.5
-11.5
Line #1, 0
Line #1, 8.3
Line #2, 8.3
3.00
3.34
2.52
10.77
11.56
7.92
3.5
2.1
7.1
460.
450.
220.
23,600
16,000
55,200
                            94

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 (40 mph), based  on  a head  temperature  limitation  of  250°C.  Fuel  economy  in-
 creased  as  expected, and WOT  acceleration  time decreased  slightly from 20.6
 to 19.9  sec.   Results of the  transient tests  are  given in Table 37.
TABLE  37.  EMISSION  RESULTS FROM FTPS AND FETs PERFORMED ON THE SUZUKI TS-100
Test
Configuration
2nd Baseline
20° Valve Red.
10° Valve Red.
Stock Valve + Lean
Carb. + GDI
S. V. + Lean + GDI +
Mod. Cat. + Air
FTP
Emission Rates, g/km
HC
4.23
4.45
4.53
4.80
4.61
1.13
1.25
CO
8.09
8.94
8.47
1.69
1.72
1.22
0.64
CO2
34.63
37.29
36.67
43.10
42.57
60.42
60.73
NOX
0.02
0.02
0.02
0.07
0.07
0.10
0.10
Fuel
Econ.
km/£
38.8
36.0
36.6
38.5
39.2
35.6
35.7
FET
Emission Rates, g/km
HC
5.52
7.01
7.42
3.47
3.71
1.73
1.61
CO
16.85
27.00
27.82
1.31
0.89
16.59
16.37
C02
35.62
32.79
34.94
42.41
43.93
47.37
48.92
NOX
0.07
0.04
0.05
0.14
0.19
0.05
0.05
Fuel
Econ.
km/£
29.3
23.9
22.8
42.0
40.8
29. 5a
29. 2a
 Maximum WOT speed - 79 kph
         At the suggestion of the Project Officer, a catalyst was installed
for use with air injection on the TS-100.  This additional control measure
utilized an Engelhard PTX 314 catalyst, which consisted of 2.5 cm of "Torvex"
followed by 7.6 cm of NGK substrate  (as described further in KH-500 discussion).
Figure 78 shows the catalyst welded into position.  Initial steady-state test-
ing conducted to size the air pump requirement showed that performance had de-
teriorated appreciably as a result of catalyst-caused backpressure increase.
Maximum speed attainable at WOT operation was 66 kph (41 mph), and head tem-
perature peaked at 64 kph (40 mph) as a result of impaired engine breathing.
Due to the severe performance degradation, no transient cycle tests were run.

         In order to attempt emission reduction with a catalyst, the modified
catalyst used on the KE-175 was substituted.  As mentioned in the KE-175 dis-
cussion, this catalyst consisted of 2.5 cm "Torvex" followed by 3.8 cm of NGK
substrate.  Following this catalyst substitution, the maximum speed increased
to 79 kph (49 mph) at WOT.  Air pump No. 1033, driven at 1:1, was selected
based on limited steady-state data.  High head temperatures at 64 kph did not
allow variation in air injection at that speed.  Data from lower speeds showed
improved catalyst activity with air addition, so the pump was sized using those
data.   Steady-state sequence TSS-5 and two FTPs and FETs were run with the modi-
fied catalyst, air injection by pump No. 1033, and the carburetion adjusted
lean as described earlier.  Results of the FTP tests showed lower HC and CO,
while the FET results showed a reduction of HC and an increase in CO, indi-
cating that even more air was needed.  A decrease in the emission of NOX during
the FET also verifies that a reducing atmosphere was present.  WOT (0-80 kph)
accelerations could not be completed due to catalyst backpressure and consequent
reduced maximum speed, but 0-70 kph averaged 22 sec.  Transient test results
                                     95

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are given in Table 37.
applied to the TS-100.
These tests concluded emission control measures to be
                         FIGURE 78.  CATALYST WELDED
                           INTO EXHAUST OF TS-100
    10.   Suzuki GT-750

          First step  control measures planned  for  the  GT-750 were  the  addition
of  GDI  and minor  carburetor enleanment.  Efforts  to find  a GDI  system for this
      inder,  : stroke machine revealed that no suitable production system was
available.   After contacting SK  Systems, it was decided to combine a  2-point
GDI system with a single-point system to achieve  the  GDI  system requirement.
    single  3-point  unit for  a 3-cylinder machine was being  developed, but it
could not be released until further testing was completed.  The two units
were  received and installed on the GT-750.

          The "borderline limit"  of carburetor adjustment  was  determined by com-
parative  road performance  checks following step changes in adjustment.   The
    : needle< clip was  moved  from the fourth  (as-received) to the  second position.
The fuel-air adjustment screws were turned in from one turn out to one half
           Vacuum alignment was  maintained.   Driveability was rated as accept-
      so  further  attempts  to lean the carburetors were made.  The clip was
moved to  the top  clip position  (leanest  selection available); but road perfor-
      degraded noticeably, so the clip was returned to position No. 2.  '

          Results  of  two FTPS and two FETs  run in  this configuration are given
               Significant  reductions in  CO were noted for both  FTP and FET cy-
        Emission of HC  showed only a minor  decrease during FTP operation  but
a pronounced decrease was  noted  during FET operation. These  same trends were
         in  steady-state comparison between sequence  GTS-1 (baseline)  and GTS-2
 (present  configuration), particularly at idle and during  high speed operation.
Acceleration performance  (0-100  kph)  improved slightly  from  6 4 to 6  3 sec as
             leaner  (than stock)  carburetion.   Driveability  evaluations showed
 no degradation in performance;  in fact,  "bucking" was reduced and some gain
                                      96

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in throttle response was noted.  "Bucking", as mentioned here, was used to
describe a lurching action that was evident during steady-state operation at
intermediate speeds, both on the road and on the dynamometer.
TABLE 38.  EMISSION RESULTS FROM FTPS AND FETs PERFORMED ON THE SUZUKI GT-750
Test
Configuration
Baseline Avg.
GDI + Lean Carbure-
tion
Emission Rates, g/km
HC
14.12
12.24
13.26
CO
12.07
5.16
5.60
C02
72.37
75.98
77.64
NOX
0.03
0.04
0.04
Fuel
Econ.
km/£
17.3
19.1
18.3
Emission Rates, g/km
HC
8.07
3.98
4.81
CO
8.93
1.19
1.03
CO2
67.00
65.17
75.26
NOX
0.04
0.07
0.12
Fuel
Econ.
km/£
22.0
29.2
25.3
         The second step of emission control was spark-ignited after burning.
This control technique, based on Suzuki's EPIC system  (Exhaust Port Ignition
Cleaner), utilized timed spark ignition within approximately 1 cm of the ex-
haust port opening to ignite the overscavenged raw mixture typical of 2-stroke
operation.  In order to apply this technique to the GT-750, the head and cyl-
inder assemblies were removed to facilitate machining of spark plug mounting
holes.   Inspection of the water-cooled cylinder assembly showed that the avail-
able locations for the spark plugs were limited.  The closest position avail-
able without piercing the water jacket was an average of 5 cm downstream of
the exhaust port plane.  The timed spark ignition was to be initiated via a
Boyer pointless electronic ignition system designed for use on 3-cylinder, 4-
stroke machines.

         After receiving the ignition system, it was discovered that the wir-
ing diagram showed that all three afterburner spark plugs would fire three
times per revolution.  This situation would cause each plug to fire at the
desired  70° BTDC, then at 50° ATDC (which might be tolerated), and again (with
both ports open) at approximately "Bottom Dead Center" which was unacceptable.
Inspection of the wiring diagram did not reveal any sure method for modifying
the circuit to fire the three plugs independently.  Consequently, duplicate
stock ignition parts were ordered immediately.

         Figure 79 shows the duplicate ignition system and one of three spark
plugs mounted downstream of the exhaust port.  A switch was incorporated into
the system so that the afterburner spark could be turned on or off as needed.
Timing variations from 85° to 25° BTDC were tried with no success.  It was
felt that the spark plugs were not close enough to the port opening to "catch"
the overscavenged gases.  Long spark igniters were made, such that a 9.5 mm
(3/8 in.) diameter stainless tube served as ground electrode, a glass sleeve
as the insulator, and a 1.6 mm (1/16 in.) diameter stainless rod as the posi-
tive electrode.  Good spark was observed across approximately a 3.2 mm (1/8 in.)
gap in ambient air.  This 25 cm (10 in.) long igniter was positioned approxi-
mately 6 mm (1/4 in.) from the port opening, but no reaction was noted with
timing at approximately 50° and 10° BTDC.  Various other spark locations were
tried, but none seemed to work until the choke was used.  With the choke on,
afterburning ignition took place approximately 8.9 cm  (3-1/2 in.) downstream
                                     97

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of the port at several different  timing settings.
trate the long spark igniter  and  its application.
Figures 80 and 81 illus-
                      FIGURE 79.  SPARK-IGNITED AFTER-
                         BURNER INSTALLED ON GT-750
                 iB^^^^*^
 •	  fif \-
   -I  A
   FIGURE  80.   LONG SPARK IGNITER
                                            FIGURE 81.  LONG SPARK IGNITER
                                                    USED ON GT-750
          These preliminary  trials were  followed by more systematic variation
 of parameters such as afterburner spark timings, distance of spark from ex-
 haust port, engine speed and  load.  The exhaust port was fully closed at 97°
 BTDC, so it was reasoned that the afterburner system should fire very close
 to this timing in order to  catch the overscavenged gases.  Timing of the sys-
 tem was varied from 95° to  40° BTDC with the spark tip moved from 6 to 25 mm
 downstream of the exhaust port at engine speeds corresponding to idle (1250
 rpm) ,- 64 kph, fourth gear;  97 kph,  fourth  gear; and 97 kph, fifth gear.   No
 exhaust ignitions were observed from either temperature or emission data.
                                      98

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          As mentioned earlier, it was reasoned that the overscavenged fuel-air
 mixture should be located very close to the piston wall shortly after exhaust
 port closure.  Based on experimental work conducted on a single cylinder 2-
 stroke engine, the rich mixture was reported to pass through a point 10.5 cm
 downstream of the cylinder wall when the crankshaft angle was between 50° to
 30° BBDC (Before Bottom Dead Center).  Intermittent exhaust ignitions were
 initiated by spark discharge at this location.*14'   There was concern that
 if this timing and spark position were used on the GT-750, an exhaust-ignited
 flame front could propagate upstream through the exhaust and transfer ports
 (both open)  and possibly into the crankcase.  This possibility of improper
 operation or explosion hazard deterred us from attempting to use the referenced
 timing.  Due to the reported exhaust ignition point's being located at a rela-
 tively large distance from the exhaust port opening, it was considered that we
 could approach this condition by firing the afterburner system earlier and
 closer to the port than referenced.   This "earlier" combination, it was rea-
 soned, should allow exhaust ignitions while the GT-750's exhaust port was
 closed.  The afterburner system was  fired at 50° ATDC with the igniter tip
 varied from 1.3 to 12.7 cm downstream of the exhaust port opening,  but no re-
 action was  noted at any speed.   Finally, the system was timed to fire at 75°
 ATDC with the ignition position varied as before.   Again,  no exhaust ignitions
 were indicated by either emissions monitoring or temperature data.   No further
 testing was conducted with the afterburner system alone.

          Emissions reduction by exhaust air injection was  tried next.   Com-
 pressed air was injected into the  exhaust system through sparger tubes as
 done with other motorcycles.   No reactions were  observed during steady-state
 operation.   The afterburner system was also used in conjunction with air in-
 jection,  but no charge ignition occurred.

          Three Engelhard PTX 314 2-stroke catalysts with "Torvex" foresections
 were welded  into the  exhaust pipes as  shown in Figure  82.   Steady-state  se-
 quence  GTS-3 was run  without air addition.   An FTP  and an  PET  were  also  per-
 formed  without air addition,  showing  significant reduction in  HC and smaller
 reduction in CO.   Evidently,  enough oxygen was delivered to the  catalyst as
 a result  of  carburetor enleanment  to  allow good oxidation  of hydrocarbons.
 The  hydrocarbon reductions  were  achieved without increasing CO,  which  was ob-
 served  for other 2-stroke motorcycles  run with catalyst  and no  additional  air.

          Steady-states with  variation  in air  injection were performed, and
 air pump No.  1533  driven at  1.87:1 (pump:crankshaft) ratio  was  chosen  for air
 injection with  catalysts.  Following air pump  installation  as  shown  in Figure
 83, results  from steady-state sequence GTS-4 and two FTPs and FETs showed
 further reductions in HC and CO emissions.  Sequence GTS-4  showed that the
 greatest reduction in HC and CO  (comparing  to  GTS-3) occurred in the 32  kph
 (20 mph) to  64 kph  (40 mph) range.  Transient  test  results,  given in Table 39,
 reflected this  same trend, as evidenced by  a larger percentage  change  in HC
 and CO  for FTP results than for FET results.  WOT (0-100 kph) acceleration in-
 creased from 6.4 to 8.6 sec as a result of backpressure increase due to  cata-
 lyst addition.  No severe performance degradation was noted  during road  eval-
 uations.  Surprisingly, an increase in fuel economy was noted for FTP  operation.
 This was probably the result of backpressure influence on acoustics, which may
have decreased the amount of overscavenging, thereby increasing engine efficiency
                                     99

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for mid-range operation.  These tests concluded  the  application of control
measures to be applied to the GT-750.
   FIGURE 82.  CATALYSTS INSTAL-
         LATION ON GT-750
                        FIGURE 83.  AIR PUMP  (No. 1533)
                            INSTALLATION ON GT-750
TABLE 39.  EMISSION
RESULTS FROM FTPS AND FETs PERFORMED ON THE SUZUKI GT-750
Test
Configuration
Baseline Avg.
Catalysts + Lean +
GDI
Catalysts + Lean +
GDI + Air
Emission Rates, g/km
HC
14.12
1.85
1.47
1.37
CO
12.07
—^— ^-™_
4.43
0.77
0.72

C02
•^— —«———•
72.37
113.43
110.55
107.91
" 11
NOX
•_»««_«_
0.03
0.05
0.05
0.06
— M_M_
Fuel
Econ.
km/5,
- !•
17.3
——————
18.6
20.1
20.7
«HK>H.^^^K
f

Emission Rates, a/km
HC
—•—•—•«••,
8.07
— • i. •
0.84
•
0.60
0.53
•^•IMHMMBHI
CO
— •
8.93
•" i ••»•
0.59
^— -^w^^^™
0.19
0.17
* II. !•
CO 2
—"•——•—».
67.00
96.58
91.19
91.98
NOX
0.04
0.12
0.07
0.10
Fuel
Econ.
km/£
22.0
23.3
24.9
24.8
                                     100

-------
                           VI-   MALADJUSTMENT PHASE
      This  section pertains  to  an  "Engine  Maladjustment" phase, which was  re-
quested by the Project  Officer in order to  gather  information on  changes  in
emissions  resulting from adjustments other  than  stock  settings suggested  by
the manufacturer.   The  four motorcycles selected for this phase were the  Su-
zuki  TS-100, Honda  XL-125,  Yamaha RD-400, and  the  Kawasaki KZ-900.  The three
maladjustment categories of interest were:   carburetor adjusted "rich", car-
buretor adjusted "lean", and timing advanced beyond manufacturer's suggested
setting.   Each of these categories was treated independently for  each of  the
four  motorcycles selected.  Recommended idle speeds were maintained by idle
speed adjustment for each category.

      Definitions of maladjustments were as  follows:

      Rich  - lower clip  one  position below standard on  main metering rod,  and
turn  idle  air screw rich (in)  one half turn from recommended.

      Lean  - raise clip  one  position above standard on  main metering rod,  and
turn  idle  air screw lean (out) one half turn from  recommended.

      Advanced Sp_ark_ - varied among motorcycles;  advanced 5° from  standard for
Suzuki TS-100, 10°  from standard  for Honda  XL-125, 7°  Kawasaki KZ-900, and
0.5 mm from standard for Yamaha RD-400C.

It should  also be noted that baseline runs were  made with ignition timing as
set by dealers on some  machines.   Timing on  the  Suzuki TS-100 during baseline
was retarded 3° from standard, while that on the Yamaha RD-400C was retarded
0.5 mm from standard.

      Results of emissions tests performed to evaluate  the effects of carbu-
retor and  ignition maladjustments  are summarized in Table 40, with baseline
and zero-kilometer results  included for comparison.  Steady-state data used
to decide whether or not  specific  maladjustments caused measurable changes in
emissions  are given  in  Appendix E, along with reduced  copies of computer print-
out from transient test summarized in Table  40.

     Referring to Table  40, most of the maladjustments produced changes in
emissions which were in the expected directions.   In other words,  FTP emis-
sions of HC and CO were  uniformly  greater for the  rich condition and uniformly
lower for the lean condition.  The reverse trend occurred uniformly for C02
and fuel economy and in  three out of four cases  for NOX.  The effects of ad-
vanced spark timing were much more mixed than those for mixture changes during
FTP tests.

     Effects of mixture maladjustments on FET emissions and fuel economy were
generally non-uniform for the 2-stroke bikes, but  followed expected patterns
for the 4-stroke machines.  The small Suzuki TS-100, in particular, yielded
apparently erratic results.  It is surmised that at least some of the odd
values for the TS-100 resulted from greater use of near-WOT conditions when
the carburetor was lean, leading to poor scavenging or carburetor operation
in the high speed enrichment phase.  FET with advanced timing on the TS-100
                                    101

-------
                                 TABLE 40.  SUMMARY OF MALADJUSTMENT EMISSION TEST RESULTS
Motorcycle
Suzuki TS-100
1 cyl. 2-s



Yamaha RD400
2 cyl. 2-s



Honda XL-125
1 cyl. 4-s



Kawasaki KZ900
4 cyl. 4-s




Actual
displ. ,
98




398




124




903





1978 HC
std.
5.0




8.5




5.0




14.





Run
FTP emissions g/km
HC
Zero3 5.44
Baselinea'b 7.09
Leanb | 6.01
Richb
Advanced0
Zero3
Baseline3
Lean
Rich
Advanced
Zeroa'd
Baseline3
Lean
Rich
Advanced0
Zeroa
Baseline3
2nd Base.
Lean
Rich
Advanced
9.11
4.20
12.21
10.32
8.74
14.05
8.76
0.66
0.78
0.53
3.45
0.95
2.36
3.28
2.70
2.44
5.74
3.17
CO
11.27
13.19
3.46
25.13
17.31
10,41
12.62
4.01
28.74
9.48
11.74
11.61
6.74
16.15
17.61
31.79
28.29
29.64
13.39
51.45
26.51
CO2
33.91
37.76
41.07
27.09
30.67
62.27
58.23
67.30
47.24
56.44
37.97
35.15
42.97
25.04
32.30
88.28
73.15
78.05
93.46
61.90
76.47
NOX
0.02
0.03
0.06
0.02
0.02
0.02
0.03
0.02
0.02
0.02
0.12
0.13
0.30
0.05
0.13
0.18
0.15
0.19
0.30
0.07
0.23
FTP
fuel
km/1
34.3
29.2
35.8
24.8
33.2
20.1
21.3
23.2
17.2
23.7
40.5
42.3
42.6
38.6
37.6
16.2
18.5
17.7
19.3
14.7
18.4
FET emissions g/km
HC

7.44
10.29
11.50
5.35

4.79
5.12
7.94
4.51
0.30
0.46
0.38
0.59
0.49
0.81
0.84
0.90
0,53
1.88
1.81
CO

24.21
22.03
28.64
21.61

10.72
2.15
32.16
8.21
11.23
8.15
4.89
13.29
11.49
22.36
20.12
20.25
5.46
47.01
18.63
co2

36.83
41.86
32.10
34.21

54.64
66.27
46.23
55.09
31.19
48.10
45.04
41.77
47.63
69.79
58.49
65.67
78.66
49.10
63.95
NOV
A,

0.04
0.07
0.03
0.05

0.04
0.06
0.02
0.04
0.11
0.95
0.92
0.60
0.83
0.28
0.27
0.32
0.56
0.07
0.44
FET
fuel
km/1

23.6
21.3
20.5
27.4

26.9
27.1
19.1
28.3
46.9
37.4
43.2
36.1
34.6
21.7
25.1
23.2
26.2
18.1
24.3
o
to
      ? average of two runs


        maximum speed during FET run,  87 kph (54 mph)

      j FET speeds limited in some areas by 260°C maximum head temperature

       FET scaled down to  64% of normal

-------
was limited by the criterion of 260°C maximum head temperature, which shortened
the actual distance traveled by 1.41 km (nominal FET distance is 16.48 km).
No comparative performance checks were made on any motorcycle during this phase.

     The four carburetors of the Kawasaki KZ-900 were somewhat out of syn-
chronization when the original baseline runs were performed.  This problem
did not seem to affect the baseline emissions themselves very much (comparing
"second baseline" with proper synchronization to original baseline), but it
did cause difficulties when the carburetors were moved out of recommended ad-
justment.  Direct comparisons, therefore, should be made between the "second
baseline" and the maladjusted conditions for this motorcycle.
                                    103

-------
                            LIST OF REFERENCES
1.  Federal Register, Vol. 42, No. 3, Part II, January 5, 1977.

2.  "1975 Annual Statistical Report," Manufacturer's Shipment Reporting Sys-
    tem, Motorcycle Industry Council, Inc.

3.  Information based on studies conducted by Dr. James Hansel at Engelhard
    Industries as related to Mr. Terry L. Ullman on December 6, 1976.

4.  "Exhaust Emission Regulations for New Motorcycles," Vol. II, Office of
    Mobile Source Air Pollution Control, Ann Arbor, Michigan.

5.  Wahrenbrock, R. J. and Duckworth, J. B.,  "Driveability Testing on a Chassis
    Dynamometer," SAE Paper No. 720933 presented at the National Fuels and
    Lubricants Meeting, Tulsa, October 31 - November 2, 1972.

6.  Herrin, R. J.,  "The Importance of Secondary Air Mixing in Exhaust Thermal
    Reactor Systems," SAE Paper No.  750174 presented at the Automotive Engi-
    neering Congress and Exposition, Detroit, February 24-28, 1975.

7.  Yamagishi, G.,  Sato, T.,  and  Iwasa,  H., "A Study of Two-Stroke Cycle  Fuel
    Injection Engines for Exhaust Gas Purification," SAE  Paper No. 720195
    presented at the Automotive Engineering Congress, Detroit, January 10-
    14,  1972.

8.  Cast,  R. A.,  "Pulsair - A Method for Exhaust System  Induction of Second-
    ary Air  for Emission Control," SAE Paper  No. 750172 presented at the
    Automotive Engineering Congress  and  Exposition, Detroit, February 24-
    28, 1975.

9.  Information obtained  from personnel  at  local Honda dealership on January
    25, 1977.

10.  Kuroda,  H., Nakajima, Y., Hayashi, Y. ,  and  Sugihara,  K.,  "Economical
    Matching of  the Thermal Reactor  to  Small  Engine -  Low Emission  Concept
    Vehicles,"  SAE Paper  No.  720484, 1972.

11.  Patterson,  D.  J.,  Kadlec, R.  H., and Sondreal,  E.  A., "Warmup Limitations
     on Thermal Reactor Oxidation,"  SAE  Paper  No.  730201  presented at the  In-
     ternational Automotive  Engineering  Congress,  Detroit, January 8-12,  1973.

12.   Herrin, R.  J., "Lean Thermal Reactor Performance Characteristics - A
     Screening Study," SAE Paper No.  760319 presented at the Automotive Engi-
     neering Congress and Exposition, Detroit, February 23-27,  1976.

13.   Komotori, K. and Watanabe, E.,  "A Study of the Delivery Ratio Character-
     istics of crankcase-scavenged Two-Stroke Cycle Engines," SAE Paper No.
     690136 presented at the International Automotive Engineering Congress,
     Detroit, January 13-17, 1969.
                                     104

-------
                         LIST OF REFERENCES (cont'd)
14.  Ohigashi, S., Hamamoto, Y., Hayashi, M., and Ito, A., "Exhaust Gas Be-
     havior in Two-Stroke Cycle Gasoline Engines," APTIC No. 45998, Collected
     Lecture Manuscripts for the 45th Regular Convention Lecture Meeting, March
     18-19, 1970.
                                    105

-------
             APPENDIX A





DATA ON INDIVIDUAL MOTORCYCLE MODELS

-------
                           TABLE A-1 .  STREET-LEGAL.  FULL SIZE 1976  MOTORCYCLES, 500 cm3 < DISPLACEMENT
to
Manufacturer 1 Model
BMW I R60/6
1
BMW 1 R75/6
1
BMW j R90/6
BMW JR90S
1
Benelli J650 Tornado S
Benelli |750 Sei
Oucati J860GT

AMP/H-D JXL/XLCH 1000
MIF/H-D JFX-1200
WF/H-D JFLH-1200
I
londa JCB550
londa JCB550F
tonda ICB750
onda JCB750F
onda ICB750A
I
onda JGLIOOO
Jwasaki JKZ75D
J
iwasaki IKZ900
1
wasaki KZ900LTD
1
Engine | Displ .
type
4s

4s

4s
4s

4s
4s
4s

4s
4s
4s

4s
4s
4s
4s
4s

Is
Is

S

S

cyls. 1 description | cm3
2 1 horiz-opp J
J 46 hp @ 660CJ 599
2 1 horiz-opp 1
j 57 hp 0 6400 745
2 1 horiz-opp 1
j 69 hp @ 670q 898
2 1 horiz-opp J
j 77 hp 6 700M 898
2 j 57 hp £ 7400 643
6 I 76 hp £ 9000 J 748
2 j 90°V-twin 1
1 60 hp @ 70001 864
2 I 45*V-twin J
1 pushrod j 995
2 1 45-V-twin
1 pushrod-hyd J 1207
2 J 45°V-twin 1
j pushrod-hyd. 1207
4 1 544
4 J 544
4 736
4 736
4 (Automatic I
1 detuned J 736
4 Jhoriz— opp 1 999
2 IDOHC 55 hp 1
j 6 7000 1 746
4 JDOHC 76 hp I
1 @ 8500 J 903
4 JDOHC 76 hp 1
j 9 850O 1 903
Coolin

air

air

air
air
air
air
air

air
air
air
air
air
air
air

air
water

air

air

air
Vehicle
typ<

S

S

S
S
g
s
S

s
s
s
s
s
s
s

s
s

s




> wt. ,k<

210

210

210
215
210
220
211

212
246
327
192
191
217
226

247
264

224

233

236 •
Carb(s)

2-26 Bin

2-32 Bin

2-32
Bing. ?
2-38 D.O
2-29 D.O
3-29 D.O
2-32 D.O
(Kei 7)
1-38 Bend
(Kei ?}
Exh(s

2

2

2
2
2
3
2

2
1-38 Bend 2
(Kei?)
1-38 Bend 2
4-22 Kei
4-22 Kei
4-28 Kei
4-28 Kei
4
4-1
4
4-1
ace pump 1
4-24Keil 4-1
4-32 Kei 4-1

2-38 Mik

4-26 Mik

J-26 Mik

2

4

4-2
Ign.

BSC

B6C

BfiC
BSC
BSC
BSC
BSC 0
GDI
BSC
BSC
BSC
BSC
BSC
BSC
BSC

B&C
BSC

BfiC

BSC

B&C
1975
Reg's

958

1,751

4,623

49
(new)

184
18,165
19,822


34,089

51,838

(new)
12,164

4,381


24,669

                                                                                    KEY:  S - Street
                                                                                          S/T - Street/Trail

-------
                      TABLE A-l .   STREET-LEGALf FULL SIZE  1976  MOTORCYCLES,  SQQcm3  < DISPLACEMENT (Cont'd)
U)
Manufacturer

ver
Laverda
HV Agusta

Moto Guzzi


Moto Guzzi


Norton
Norton

Suzuki
Suzuki
Triumph
Triumph
Yamaha
Yamaha

Model
750SF
750SFC
1000 Three
750S America

850T/2


V-1000, I -Convert


Commando 8 SO
Roadster
Commando 850
Interstate
GT-550 Indy
GT-750 Le Mans
Bonneville T140V
Trident TI60
XS650C
XS750C

Engine
type
4s
4s
4s
4s

4s


4s



4s
4s
2s
2s
4S
4s
4s
4s

cyls.
2
2
3
4

2


2



2
2
3
3
2
3
2
3

description


DOHC
DOHC 78 hp
@ 9000
90° tran. V-
twin, 68.5
e 7000
90° trans. V-
twin, 71
6 6500

? @ 5900
? e 5900


? ? 7000
? S 7250
53 3 7500
DOHC shaft
drive
Displ.
cur3
744
744
981

7Qfl
i y\j

844


949

828
828
543
738
744
740
653

747
Cooling
air
air
air

_ •


air


air

air
air
air
water
air
air
air

air
Vehicle
type
g

s

g


s


s

s
s
s
s
s
s
s

s
wt.,kg
91 Q
4-Ly
Ol ^
£.\.5
236

941
A*» J

240


254

209
212
200
230
177
228
212

229
Carb(s)
209 I-) f\
j j£ LJ f\J .
2-ac. n r\
JO U. \J
3-32 D.O

2-JC T\ f\
ZO U.VJ

2-30 D.O


2-30 D.O

2-32 Ama:
2-32 Ama:
3-28 Mik
3-40 Mik
2-30 Ama:
3-27 Ama:
2-38 Mik

3-34 Mik
Exh(s)


3




2


2

2
2
3?
3?
2
3?
2

3-1
Ign.
n ff~*
&&l~
B&C
GDI

nrf
oM~

BSC


BSC

BSC
BSC
BSC
BSC
BSC
B&C
BSC

BSC
1975
Reg's








1,908


(new)

1 4,083
J
7,925
6,260

3,234
15,142

(new) (1,642)
                                                                                 KEY:
                                                                                       S - Street
                                                                                       S/T - Street/Trail

-------
TABLE A-2 .   STREET-LEGAL,  FULL SIZE 1976 MOTORCYCLES ,  300cra3 a DISPLACEMENT^500cm3
Manufacturer
Benelli
Carabela

Honda
Honda
Honda
Honda
Honda
Kawasaki
Kawasaki
Kawasaki
Laverda
Moto Morini

Moto Morini
.
Moto Morini.
Suzuki
Suzuki
Suzuki
Suzuki

Yamaha
Tainaha
ramaha

'aroaha
amaha
Model
500 Quat'tro
400 Centauro
T- ^
£>nuuru
XL350
CJ360T
CB360T
CB400F
CB500T
KZ400
KH400
KH500
cnn nxii'i n
DUU iwin
350 Standard

350 Cafe-sport
cnn
DUU
GT-380
Apache TS400
Titan GT-500
RE- 5

S360C
RD400C
DT400C

SS500C
KT500C
Engine
type
4s

2s
4s
4s
4s
4s
4s
4s
2s
2s
*_
4S
4s

4s
AC
**J
2s
2s
2s
rot

4s
2s
2s

4s
4s
cyls .
4

j_
1
2
2
4
2
2
3
3
2
2

2


2
I
2
1 rot

2
2
1

2
1
description



4-valve




36 hp @ 8500
38 hp @ 7000
52 hp @ 7000
fVrtJ|*> S— -tr;* T Va
LHJrl«— • O V a J. VS
39 hp @ 8200
V-twin
42 hp @ 8500
V4-1&1 ¥1
—twin
V~^ui ^i
twin
"ram air"
Displ.
cm^
498

397
348
356
356
408
498
398
400
498
AQf.
**:»O
344
~*AA
J^fl

371
396
1 492
I 497
1
359
reed valve I
38 hp @ 7000J 398
reed valve 1
27 hp 6 5000J 397
DOHC I 498
1 499
Cooling
air


cllf
air
air
air
air
air
air
air
air
air
air

air
air
air
air
air
water

air

air
air
air
air
Vehicle
typ
S

C/T
&/ i.
S/T
S
S
S
S
S
S
1
a
S
o
s
O
S
S/T
S
S

S

S
S/T
S
S/T
wt. ,k
210

1O2
142
159
165
170
193
172
162
192
1 C.Q
J.DO





171
124
179
245

159

166
123
192
137
Carb(s)
4-22 D.O

1 — \(\ Milr
1 JO fl^j
1-32 Kei
2-30 Kei
2-30 Kei
4-20 Kei
2-32 Kei
2-36 Kei
3-26 Mik
3-28 Hik
2-3-*) n f
— 3£ IJ.t





2-24 Mik
1-32 Mik
2-32 Mik
1,18-32
Mik
-34 Mik

2-28 Mik
1-32 Mik
2-38 Mik
-38 Mik
Exh(s)
4


1
2-1
2
4-1
2
2
3
3






2
1
2

1-2
2

2
1
2
1
Ign.
BfiC

f*f\T
UL>J.
Mag
B&C
B&C
B&C
B&C
BSC
Mag.CDI
Mag.CDI
solid
state
solid
state
_,_ n J j
SO-Llu
state
BSC
GDI
GDI

CDI
B&C

B&C
CDI
B&C
Mag
1975
Reg's
(new)


12,260
1 39,649

9,814
10,566
I 38,205

5,697

(new)

(new)
(new)
8,039
7,230
1"
7,472

(new)

11,554
_
i n c/in
J.U r OUU
                                                           KEY:  S  -  Street
                                                                S/T  -  Street/Trail

-------
                          TABLE A-3 .   STREET-LEGAL, FULL  SIZE 1976 MOTORCYCLES,  170 cm3 < DISPLACEMENT < 300 can3
Ol
Manufacturer
Benelll
r*f
CZ
CZ
cz
Can-Am

Can-Am

Carabela
Carabela

Carabela

(AMF) /H-D
(AMF)/H-D
(AMF) /H-D
(AMF) /H-D
Hercules
Honda
Honda
Honda
Honda
Kawasaki
Kawasaki
MZ
Montesa

Montesa

Suzuki

Model
250 Phantom
I'VE Q^VAAl-
x ,3 street
175 Enduro
250 Enduro .
175 TNT
Enduro
250 TUT
Enduro
175 Rally
Enduro
200 Carrera
Enduro
250 Centauro
Enduro
SS-175
SX-175
SS-250
SX-250
Wankel
2000
XL-175
CB-200T
XL-250
MT-250
KE 175
KH 250
TS 250
Rapita
250 Street
250 King
Scorpion
GT-185
Adventurer
Eno
type
2s
Oa
£.S
2s
Or?
ZS
2s

2s
Oe
j£S
2s

2s
2s
2s
2s
2s

rot
4s
4s
4s
2s
2s
2s
•j_
2S
2s

2s

2s
cyls.
2
1

1

1


1

1
1
1
1
1
1*-rt+-
rot
1
2
1
1
1
3

1

1

2
ine
description
30 hp @ 7000
i A tin 0 Ronn
JLD np /T
S/T

S/T
C /T
b/T
S/T

S/T
S
S/T
S
S/T

S
S/T
S
S/T
S/T
S/T
S
S
S

- S/T

S
1 J
wt. ,kg
143
119
J.JL«
110
1 1 A
J.J.4
108

110
QQ
0:7
96

101
116
112
118
114
1 I^O
-L:>y
108
132
136
118
105
158
i to
Uo
110

110

115
Carb(s)
2-25 D.O.



1-32 Bin<

1-32 Bine
11O M-i 1r
"* J* PliK
1-32 Mik

1-34 Mik
1-27 D.O
1-27 D.O
1-32 D.O
1-32 D.O
11O Qi _, _
~*j^ i3in<
1-26 Kei
2-20 Kei
1-28 Kei
1-28 Kei
1-26 Mik
3-22 Mik

1-32 Ama]

1-32 Ama

2-20 Mik
Exh(s)
2



1

1


1

1
1
1
1
1
IT
— Z
1
2
1
1
1
3

1

1

2
Ign.
GDI



CDI

GDI
Man
nag
Mag

CDI
CDI
CDI
CDI
CDI

Mag
B S C
Mag
Mag
CDI
B & C

CDI

CDI

B & C
1975
Reg's
91
1,120
441
1,296

933






]2 4O1
^ , fux
1 3,912


11,237
12,409
1.6,938
9,094
9,081

	


T_
t5,932
KincLnext
" 	 ' "2 models)
                                                                                        KEY:  S - Street
                                                                                              S/T -  Street/Trail

-------
TABLE  A-3.   STREET-LEGAL, PULL  SIZE 1976  MOTORCYCLES,  170  cm3 <  DISPLACEMENT < 300 cm3 (Cont'd)
Manufacture

Suzuki
Suzuki
Suzuki
Suzuki
Yamaha

Yamaha

Yamaha

Model

TS-185 Sierra
TC-185 Ranger
GT-250 Hustler
TS-250 Savage
DT175C

RD200C

DT250C


typ

2s
2s
2s
2s
2s

2s

2s

cyl

1
1
2
1
1

2

1

ine
description



j

reed valve
16 hp 0 750CI
reed valve I
22 hp ? 7500J
reed valve 1
21 hp 0 6000J
Displ .
cm^

183
183
247
246

171

195

246
Coo line

air
air
air
air

air

air

air
Vehicle
1 typ

S/T
S/T
S
S/T

S/T

S

S/T
wt.,k<

97
118
146
109

100

116

121
j Carb(s

1-26 Mi
1-24 Mi
2-28 Mi
1-28 Mi

1-24 Mi

2-20 Te

1-28 Mik
Exh(s

1
1
2
1

1

2

1
Ign.

CDI
CDI
ESC
CDI

Mag.

B&C

Mag.
1975
Reg's
J15.932
] (incl. prev
jmodel)
I
J 12,495

9,783

1,959

18,346
                                                            KEY:  S - Street
                                                                  S/T - Street/Trail

-------
TABLE  A-4.   STREET-LEGAL. FULL SIZE 1976 MOTORCYCLES, 100 cm* < DISPLACEMENT- 170 can3
Manufacturer
Can-Am

Carabela
CZ (Jawa)
AMF/H-D
AMF/H-D
Honda
Honda
Honda
Indian
Kawasaki

Moto Horini
HZ
Suzuki
Suzuki
Yamaha
Yamaha
Model
125 TNT Enduro

125 Rally Endure
125 street
SS-125
SXT-125
BC125
XL125
MT125
ME125
KE125

"125"
TS150
Duster TS-125
Prospector TC-12
RD-125C
DT-125C
Enc
type
2S

2s
2s
2s
2s
4s
4S
2s
2s
2s

4s
2s
2a
2s
2s
2s
cyls.
1

1
1
1
1
1
1
1
1
-1

1
1
1
1
2
1
ine
description
rotary valve
20 hp @ 850C
19 hp 0 7200
12 hp @ 5950





19 hp @ 7200
rotary valve
13 hp 6 6500
15 hp 6 9000
? @ 6000


16 hp e 9500
13 hp @ 7000
Displ.
cm^

124
119
123
123
123
124
124
123
123

124
123
142
123
123
124
123
Cooling

air
air
air
air
air
air
air
air
dir

air
a-i r-
axf
air
air
air
air
air
Vehicle
type

3/T
S/T
S
S
S/T
S
S/T
S/T
S/T
•a/ 4.
S/T

g
S/T
S/T
S
S/T
wt. ,kg

108
B8
112
109
105
93
99
94
83

98

in
-------
                             TABLE A-5.   STREET-LEGAL,  FULL SIZE 1976 MOTORCYCLES, - 50 cat3 ^ DISPLACEMENT — 100 cm
00
Manu f ac tur er
RonA? ? i
c»t:IJtr,L.ii
Carabela
Hodaka
Honda
Honda
Jndi&i
JEndJLaii
Kawasaki
Kawasaki
Kawasaki
Suzuki
Suzuki
Suzuki
fanaha

Yamaha

Model
1 Engine •„..
Jtype
Trail 90 \ 2s
100 Rally Entturol 2s
Road Toad 100 2s
CT90 4s
XL- 100 f 4s
MS-100 1 7lS
ME- 100 A
KH100
KE100
KV100
(Go-Fer) A-100)
IHoncho) TS-100
Blazer) TC-100
RS-100C

OT-lOOC

I —
2s
2s
.2s
2s
2s
2s
2s
2s

2s

cyls.[ description
,
1 [15.8 hp @ 720
1 [70 7800
I
1
1
1
1
1
1
1
1
1
1

1




10 hp & 7200
10.5 hp 0 750
11 hp 3 7500
11 hp £ 7500
rot. valve
rot . valve
rot. valve
10.5 hp @ 800
reed valve
10 bp e 7soo
feed valve
DJuspl
cm^
9O
1OO
98
90
99
97
97
99
99
99
98
98
98

97

97
Cooling
ai r
CS.LX
air
air
air
air
air
air
air
air
air
air
air
air

air

air
Vehicle
typ
Q/T
t>/ J
S/T
S/T
S/T
S/T
5/T
a/ i
"5/T
*V *
S
S/T
S/T
5
S/T
S/T*

S

S/T
wt. ,k
ftf.
OD
87
104
90
93
TO
/ o
on
ou
85
91
97
83
92
93

89

93
Carb
-------
                APPENDIX B

DRIVEABILITY PROCEDURE FOR TEST MOTORCYCLES
    AND COMPLETED ROAD EVALUATION FORMS

      Motoruycle           	Page	

    Honda CB-360           B-5  to B-ll
    Kawasaki KZ-900        B-ll to B-18
    Honda XL-125           B-18 to B-22
    Suzuki RE-5            B-22 to B-24
    Honda GL-1000          B-25 to B-26
    Yamaha RD-400          B-27 to B-29
    Kawasaki KH-500        B-30 to B-34
    Kawasaki KE-175        B-35 to B-39
    Suzuki TS-100          B-39 to B-42
    Suzuki GT-750          B-43 to B-45

-------
                 MOTORCYCLE TDRIVE ABILITY EVALUATION
1.
2.
3.
motorcycles are all to be driven for .at least .10 minutes on the day pria-r
to first day of driveability evaluation

first day-- cold starts by driver A, hot starts  by -drive r.,B

second day - cold starts  by driver B,  hot starts by driver A
                             TEST PROCEDURE
Mode
  Time initiated,
    min : sec
                                         Description
          0 :  00
                   crank engine until it starts --.technician not riding    :
                   records time to start  + number of cranks/kicks,  choke
                   usage, number of times engine died,  etc.

                   idle - throttle & choke can be used to keep engine
                   running - all such action to be recorded
          0 :  30
                         easy accel through gears out = south -driveway to
                         Institute road and stop (start behind-.building 87)
                         left .on Institute-r.oad - easy.accel. to max.  speed
                         of .35 rqph - ..cruise :*o " Y" .near building 71 .and atqg_
                         reverse direction onllnstitute iroad-eaay accel. -to
                         max.  speed of 35 mph - cruise back to building 87
                         and s top be hind buil din g
^•highest gear in which performance is acceptable
Dwithout wheel spin - use full.shift sequence^
                         crank, engine and record
                         "" "     '"~"              _
                                              ^-_*^_—•——'—""

                         drive out*rort.gate:and-weBtcan«0«tebra far  enough
                         to check the following  fi,=«	,.„._.  .   ....,
                   t«  i, "i\u ^"'6tiLC ana west-ran-Gulebra far en
                   to check the followingt .then return to bldg. 87:
                                     B-2

-------
                MOTORCYCLE DRIVEABILITY EVALUATION
TERMS DESCRIBING ENGINE PERFORMANCE
IDLE QUALITY


STALL


STUMBLE

HESITATION

BACKFIRE

SURGE
STRETCHINESS
VIBRATION
NOISE
HEAT
- An evaluation of vehicle smoothness with the engine idling,
  as judged from the driver's seat

- Any occasion during a test that the engine stops while
  the engine is on

- A short,  sharp reduction in acceleration  rate

- A temporary lack of initial response in acceleration rate

- An explosion in the induction or exhaust system

- A continued  condition of short,  sharp fluctuations in
  power.  These may be cyclic or random and can occur
  at any speed and/or load.   Surge is usually caused by
  excessively  lean carburetor mixture.

- A lack of anticipated response to throttle  movement.
  This  may occur on slight throttle movement from road
  load or during light to moderate accelerations.

-Low- or high-frequency physical sensations at points
  of contact with vehicle, or visible shaking of vehicle
  parts

- Sounds emitted by the vehicle which seem out of
  harmony with its operation

-Heat perceived from any part of the vehicle which
  seems to be  potentially uncomfortable or  dangerous
SMOKE OR ODORS -Any smoke or odors given off by the vehicle which
                    seem to be potentially bothersome or injurious

     RATING SEVERITY

             Trace - A condition that would be noticeable to a technically
                     trained and experienced  driver

             Moderate - A condition that would be noticeable to the driving
                        public

             Heavy - A condition that would be objectionable to the driving
                     public
                                   B-3

-------
                              MOTORCYCLE DRIVEABILITY EVALUATION FORM
Motorcycle
Driver




Date


Assisting
Motorcycle status
Cold start?
Initial start:
Second start:

Time
Time
Hot
sec;
sec;
start?
Cranks
Cranks

j Kicks
; Kicks
Temp.
Technician
Odometer
; Choke
; Choke




Barometer

reading
9
f
Other
Other


Mode

2

3

4

5

6 _j

7

9
10

11
12
idle
quality


















stall


















stumble


















hesitation


















backfire


















surge


















stretchiness


















vibration


















noise


















heat


















smoke
or odor


















TO
    RATINGS - idle quality:  good, fair,  or poor
             - stall:  number of times stall occurred in mode
              - others:  none, or use rating severity scale as defined (trace, moderate,  heavy)
                          t\pi§et h.&a,t( smp\s.^ or odor:  Uvc&cate source and character

-------
                         MOTORCYCLE DRIVEABILITY EVALUATION FORM
 Motorcycle   Honda CB 360
 Driver   Jim Bovlan	
         Date  12-20-76
   Temp.  48°
                                                    Barometer  29.45
 Motorcycle status   Stock	
 Cold start?  X   72°      Hot start?
                Assisting Technician   Ken Norman
                                Odometer reading   90.9.4
 Initial start:  Time   3
 Second start: Time   2
sec; Cranks  1   ; Kicks
sec; Cranks   1   ; Kicks
_; Choke   X   ; Other  choke on for 15
 ; Choke	; Other	
Mode

2
3
4
5

6

7

9
10

11
12
idle
quality

GOOD
	
	
	

GOOD




GOOD


GOOD
stall

N
N
1
N

N



N
N


N
stumble


N
N
N






N


N
hesitation


N
N
N






N


N
backfire

N
N
N
N

N

N

N
N


N
surge


N
N
N





N
N


N
stretchiness


N
N
N






T


N
vibration

N
N
N
N

N

N

T
T


T
noise

N
N
T
T

N

N

T
T


T
heat

N
N
N
N

N

N

N
N


N
smoke
or odor

N
N
N
N

N

N

N
N

N
N
RATINGS  - idle quality:  good, fair,  or poor
          - stall: number of times stall occurred in mode
          - others;  none, or use rating severity scale as defined (trace, moderate,  heavy)
          - vibration, noise, heat, smoke or odor:  indicate source and character
                          MOTORCYCLE DRIVEABILITY EVALUATION FORM
   Motorcycle  Honda CB 360
   Driver
                                    Date  12-16-76
                                                         Temp.    69"F
                                                      Barometer    29.37
Ken Norman
ycle status
art? X
start:
start:
76"
Time
Time
Assisting Technician Jim
Stock
F
6
2
Hot
sec;
sec;
start?
Cranks 2 ;
Cranks 1 ;

Kicks
Kicks 	
Odometer
; Choke X
	 ; Choke 	
Boylan
reading
i
^J
Other
Other
614.4
choke for 5


sec.

Mode

2
3
4
5

6

7

9
10

11
12
idle
quality

GOOD
	
	
	

GOOD




GOOD

GOOD
GOOD
stall

N
N
N
N

N



N
N


N
stumble


N
N
T






T


T
hesitation


N
N
T






T


N
backfire

N
N
N
N

N

N

N
N


N
surge


N
N
T





T
T


T
stretchiness


N
N
T






N


N
vibration

N
N
N
T

T

N

T
T

T
T
noise

N
N
N
T

M

N

T
T

N
N
heat

N
N
N
N

T

T

T
N

N
N
smoke
or odor

N
N
N
N

N

N

N
N

N
N
  RATINGS - idle quality:  good, fair, or poor
           - stall:  number of times stall occurred in mode
           - others:  none, or use rating severity scale as defined (trace, moderate, heavy)
           - vibration,  noise, heat,  smoke or odor:  indicate source and character
                                                    B-5

-------
                       MOTORCYCLE DRIVEABILITY EVALUATION FORM
Motorcycle  Honda CB 360	 Date4/13/77
Driver        Kenneth Norman
                                                     Temp.  77°F
                                Barometer   29. 16
Motorcycle status __7_50_K_carb.. *_ 115 main jet
Cold atart?               Hot start?  X
                                        Assisting Technician Jim Boy Ian
                                                      Odometer reading    662. 9
Initial start:  Time   3
Second start: Time   2
                      sec; Cranks 3 sec ; Kicks
                      sec; Cranks 	j Kicks
         _; Choke
          ; Choke
             _; Other
             ~; Other"
vlode

2
3
4
5

6

7

9
10

11
1Z
idle
quality


— - —
. 	
	
Fair









stall


	
--.--
	




- ...

	
	

....
stumble

—
N
N
N






N


N
hesitation


N
N
N






T


N
backfire


N
N
N
N

N

N

N
N

N
surge

.. . -.
N
N
N






N


N
etretchiness


N
N
, N

. . .




N
N

N
vibration


N
N
N
N



N

N
N

N
noise

N
N
N
N




N

N
N

N
heat

T
N
N
N






N
N

N
smoke
or odor


N
N
N




N

N
N

N
RATINGS - idle quality:  good, fair, or poor
          - stall: number of times stall occurred in mode
          - others:  none, or use rating severity scale as defined (trace, moderate, heavy)
          - vibration, noise, heat, smoke or odor: Indicate source and character
Motorcycle  Honda CB 360
Driver _jim Boylan
Motorcycle status
                         MOTORCYCLE DRIVEABILITY EVALUATION FORM

                                  Date_4/27/77         Temp. 84°F
  Cold start?  X
                         	 Assisting Technician  Kenneth Norman
                         + V50 K Garb.  I 105                  	
                                                                             Barometer 29. 26
  Initial start:  Time	5
  Second start: Time   2
                         Hot start?

                       _ sec; Cranks
                        sec; Cranks
                                                         Odometer reading  696. 5"
Kicks
Kicks'
l^J Choke  X   ; Other choke on 10 sec.
11_J Choke 	--; Other ~^~-
Mode
2
3
4
5
6
7
9
10
11
12
quality
Good

. 	 '• —
	
Good


Good
Good
Good
stall
N
N
N
N
N

N
N
N
N
stumble
"•^^•^W.™^
N
N
N



TRACE


TRACE
hesitation
N
N
N



TRACE


TRACE
backfire
N
N
N
N
N
N
N
N
N
N
surge
-^— ••— ™— .
N
N
N


N
TRACE
N
N
stretchiness
— •^
N
N
N



TRACE
N
N
vibration
N
N
N
N
N
N
N
N
N
N
noise
N
N
N
N
N
N
N
N
N
N
heat
N
N
N
N
N
N
N
N
N
N
smoke
or odor
TRACE
N
N
N
N
N
N
TRACE
N
N
           - stall: number of times stall occurred in mode
           - others:  none, or use rating severity scale as defined (trace, moderate,  heavy)
           - vibration, noise, heat, smoke o.r odors  Indicate source and character

      * "'" thr0"U                  b°g 'T'  " 3/4 """a- I*—dn» good, ful, throU.e could b.

-------
                         MOTORCYCLE DRIVEABILITY EVALUATION FORM
  Motorcycle Honda CB-360
  Driver   Kenneth Norman
          Date 4/28/77
                      Temp. BIT
                                                                             Barometer   29.24
 Motorcycle status
 Cold start?   X
                     GDI + 750 K Carb. # 105
                                          Assisting Technician  Jim Boy Ian
                           Hot start?
                                 Odometer reading  709.
 Initial start:  Time
 Second start: Time
 sec; Cranks 3 aec^ Kicks
 ' sec; Cranks 2 sec^ Kicks
                    _; Choke   X  ; other choke on 10 sec.
                    ~j Choke  — ; Other	
Mode

2

3
4
5

6

7

9
10

;l
12
idle
quality

Good


. — : —
	

Good



....
Good


Good
stall



N
N
N

N




N
N

N
stumble

—

N
N
N

	




N


N
hesitation

—

TRACE
N
N

—




N


TRACE
backfire

N

N
N
N

N

N


N
TRACE

N
surge



N
N
N

—




N
N

N
etretchiness

	

TRACE
N
N

	




N
N

N
vibration

N

N
N
N

N

N

N
N


N
noise

N

N
N
N

N

N

N
N


N
heat

N

N
N
N

N

N

N
N


N
smoke
or odor

TRACE

N
N
N

N

N

N
N


N
RATINGS - idle quality:  good, fair, or poor
         "- stall:  number of times stall occurred in mode
          - others: none, or use rating severity scale as defined (trace, moderate, heavy)
          - vibration,  noise, heat, smoke or odor: indicate source and character
 Note: Ran Good
                         MOTORCYCLE DRIVEABILITY EVALUATION FORM
Motorcycle  Honda CB-360T
Driver    Ken Norman
Date   7/12/77
                                Temp.*''*'
                                                                              Barometer  _?9-21
                                         Assisting Technician    Jim  oylan
 Motorcycle status  750 Carbg + GDI  i   Thermal Reactors,	 Odometer reading
                                                 AU~  Katafd                '
 Cold start?
                          Hot start?
 Initial start:  Time _5_
 Second start: Time  3
 sec; CrankgS sec  ; Kicks
\ sec; Cranks*"560  ; Kicks
                   _i Choke10 aec; Other  Choke to start
                    ; Choke	_; Other
Mode

2
3
4
5

6

7

9
10

11
12
idle
quality


— : 	
. — : —
	

Good




Good

Good
Good
stall


N
N
N

1



N
N


N
stumble

—
T
T
N

.-•




T


T
hesitation

—
T
T
N

...




T


T
backfire
T

T
T
T

T

N

T
N


N
surge

. . -.
N
N
N

....



T
T


T
stretchiness

. - -
N
T
T

	




T


H
vibration


N
H
N

N

N

N
N


N
noise


N
N
N

N

N

N
N


N
heat


N
N
N

N

N

N
N


N
smoke
or odor


N
N
N

N

N

N
N


N
RATINGS - idle quality:  good, fair,  or poor
         - stall: number of times stall occurred in mode
         - others:  none, or use rating severity scale as defined (trace,  moderate, heavy)
         - vibration, noise, heat, smoke or odor:  indicate source and character
                                                   B-7

-------
                        MOTORCYCLE DRIVEABILTTY EVALUATION FORM
Motorcycle   Honda C9360T
Driver   Jim Boylan 	
                                  Data  7/13/77
                                        Assisting Technician
                                                       Temp.  95°F
                                                                             Barometer   29.29
                                                                 Ken Norman
Motorcycle status 750 Carbs Lean +   Thermal Reactors,  10*  Odometer reading    738.9
Cold start?     X          Hot start? 	     Retard
Initial start:  Time
Second start: Time
                    10
                        sec; Cranks
                        sec; Cranks
                                         ; Kicks
                                        ~; Kicks
_1	; Choke
 •5	; Choke '
_; Other
 1 Other
v!ode

2
3
4
5

6

7

9
10

11
12
idle
quality

Poor
— _ —
	
	

Poor




Poor

Poor
Poor
stall


1
1
N

1



N
N

H
N
stumble


M
M
M






T


M
hesitation

	
M
M
M






H


H
backfire


T
T
N



N


N

N
N
surge

- -
M
M
M






T

N
T
stretchineos

- •
M
M
H

...




T

N
T
vibration


N
N
N

N

N .

N
N

N
N
noise


N
N
N

N

N

N
N

N
N
heat


N
N
N

N

N

H
N

N
N
smoke
or odor


N
N
N



N


N

N
N
RATINGS - idle quality:  good, fair,  or poor
          - stall: number of times stall occurred in mode
          - others:  none, or use rating severity scale as defined (trace,  moderate, heavy)
          -vibration, nois«, heat, smoke or odor:  indicate source and character
    Note: Motorcycle would not run with throttle  wide openj it would bog down and load up.  Only half
          throttle could be used.
                                                                      KQHM
Motorcycle   a™.*,
Driver  Ken Marron
                    cs-360
                                 ^Pate
                                     '
                                           .7/27/77
                                                                    83*F
Motorcycle statics GDI, Lam 750 Carte,
Cold start?     x
                                          AroUting T«
-------
                         MOTORCYCLE DRIVEABILITY EVALUATION FORM
 Motorcycle  Honda CB-360T
 Driver  Rick     	
Date   8/15/77
                                                         Temp.
                                                                               Barometer   29.13
                                         Assisting Technician   Jim Boylan
Motorcycle status   Rich 750K Carbs.  + CDI + Thermal	 Odometer reading       790.6
Cold start?       	 Hot start? 	   Reactors + Air)
Initial start:  Time    5   sec; Cranks	; Kicks	; Choke
Second start: Time    1   sec; Cranks	; Kicks	; Choke
                                                                    ; Other
                                                                   "; Other '
Mode

2
3
4
5

6

7

9
10

11
12
idle
quality

Poor
_____
	
_____

Poor






Poor

stall

2
N
N
1

1



, 	 N


N
N
stumble

-
N
T
T






T

JL.

hesitation

—
M
T
T






T


M
backfire

H
M
M
T

N

N

T
T

H
N
surge


N
T
N





T
N

T
T
stretchiness


T
N
N






T

T
T
vibration

N
T
T
T

N

N

N
T

T
T
noise


N
N
N

N

N

N
N


N
heat


N
N
N

N

N

N
N

N
N
smoke
or odor

N
N
N
N

N

N

N
N

N
N
RATINGS - idle quality: good, fair,  or poor
          - stall:  number of times stall occurred in mode
          - others:  none,  or use rating severity  scale as defined (trace,  moderate, heavy)
          - vibration,  noise, heat, smoke or odor:  indicate source and character
 Motorcycle   Honda CB-360T
 Driver       Jim Boylan
                        MOTORCYCLE DRIVEABILITY EVALUATION FORM

                                  Date   8/16/77 	   Temp.   81°
                                                                                Barometer 29.29
                                         Assisting Technician  Rick
 Motorcycle status  Rich  750K Carbs.  + CDI * Thermal Reactor Odometer reading	807^
 Cold start?       X        Hot start? 	   + Mr
Initial start:  Time    5  sec; Cranks	; Kicks
Second start: Time    2  sec; Cranks	; Kicks
                                                        ; Choke   X   ; Other  Choke on 30 sec.
                                                        ; Choke	; Other	
Mode

2
3
4
5

6

7

9
10

11
12
idle
quality

Poor
	
	
	

Poor




Poor

Poor

stall

1
1
N
N

1



N
N

N
N
stumble


N
T
T






T


N
hesitation

. - •-
T
T
T






T


M
backfire

N
T
H
M

N

N

T
T

H
H
surge

-
N
N
N





N
N

N
N
stretchiness


T
T
T






T

N
H
vibration


N
N
N

N

N

N
T

N
N
noise


N
T
T

N

N

T
N

T
T
heat

N
N
H
N

T

T

T
N

N
N
smoke:
or odorj

N
N
N
N

N

N

H
"

N
N
RATINGS - idle quality:  good,  fair, or poor
          - stall: number of times stall occurred in mode
          - others:  none, or use rating severity scale as defined (trace, moderate,  heavy)
          - vibration, noise, heat,  smoke or odor: indicate source and character
Note;  If throttle opened all the way, engine would bogg down) ok at  3/4 throttle
                                                      R—C>
       noise from pump                                 °  y

-------
                        MOTORCYCLE DRIVEABILITY EVALUATION FORM
Motorcycle   Honda <* 36°
Driver Jim Bovlan	
                                Date    8/19/77
Motorcycle status Lean 750K Garbs, + CAT + MR + CID
Cold start?      x        Hot start?
                                            _  	   Temp._
                                        Assisting Technician _]
                                                                            Barometer   29.07
                                                       Odometer reading    818.1
Initial start:  Time
Second start: Time
                    5  aecj Cranks
                    5  sec; Cranks
                                          ; Kicks
                                          j Kicks
J Choke  *   . other   Choke used 30 sac
3 Choke _—  j Other
vlode
Z
3
4
5
6

7

9
10
11
12
idle
quality
Poor
	 —
	
	
Poor




Poor
Poor
Poor
stall
1
1
N
H
N



H
N
N
N
stumble
	 —
T
L_ H
H





H
	
H
hesitation

T
H
H





H
	
H
backfire
T
T
M
M
T

N

M
M
T
T
surge

T
H
H




H
H
T
H
stretchiness

T
H
H





H

	 H^ _
vibration
N
N
N
N


N

N


N
noise

N




N

T



heat

N




T





*moke
or odor
T
N

N


N

N
N

N
          - stall: number of times stall occurred in mode
          - others:  none, or use rating severity scale as defined {trace, moderate,  he*vy)
          -vibration, noise, he«, smoke or odors  indicate source «atd character
 Note:  Very poor jparlonnance
                        MOTORCYCLE DRlV-EABILlTY EVi&JUWITlDN FORM
 Motorcycle Horijja CB-ISO
 Driver   Ken Norman
                                Date  8/31/77
                                                      'Temp.
                                        Assistlr.g'Technlcian   jfan Boylan
                                                                            Barometer 29.07
Motorcycle status  stpcX carb.  + GDI +. CAT + MR (0040 §    Odometer reading   853.6
Cold-start? Forced ,,     "       "               - - -.                  _____
 Initial start: Time   2
 Second start: Time   2
                        Hot start? _

                       _sec; Criinks
                        se'c; Csranks '
                                                  O.Stl)
                                         {'Kicks
                                        "; Kicks
_; "Choke  *   ; Other Chake on  5 sec
 ; Choke	; Other     ~         '
Mode
2
3
A
S
6

7

9
10

11
12
idle
quality
Fair
	 : —
	
_ 	
Good




' Good

Good
Good
stall
H
N
N
M
H



N
N

N
N
stumble

N
N
N





N


N
hesitation

N
N
N





N


N
backfire
N
N
'»
< N
T

N

N
N

T
M
surge

N
N
N




N
M

N
H
stretchiness

N
M
•M





N

N
N


M
,i.M
1 .».«
H



T
T

M
M


T
T



N

T


T
T
heat.

H






N


N
N .
smoke

N
N
N


M

N
H

N
N
RATINGS - idle quality: good, fair, or poor
         - stall: number of times stall occurred in mode
         -others:  none,  or use rating Severity scale as defined (trace,  moderate,
         -vibration, noise, heat, smoke or Odor: indicate source and character
                                                                                heavy)

-------
                          MOTORCYCLE DRIVEABILITY EVALUATION FORM
  Motorcycle   Honda CB-360T
  Driver  Jim Boylan	
         Date   8/31/77
                               Temp.
                                          95°
                                   Barometer
                                                                   29.06
                Assisting Technician Ken Norman
  Motorcycle status  Stock Carb. + CID + Air (004 at  O.Sil)   Odometer reading    842.0
  Cold start?   Forced      Hot start?
  Initial start:  Time
  Second start: Time
sec; Cranks
sec; Cranks
Kicks
Kicks '
_; Choke	x_
 ; Choke
 ; Other  Choke on 15 sec.
"; Other
Mode

2
3

4
5

6

7

9
10

11
12
idle
quality


	


	






Good


Good
stall

N
N

N
N

N

N

N
N

N
N
stumble

-
N

N
N






M


M
hesitation


T

T
N






M


T
backfire

N
N

N
N

N

N

N
N

T
N
surge


N

N
N





N
T

N
M
stretchiness


T

T
N

. ..




M

N
T
vibration

T
T

M
M

T

N

M
H

M
H
noise

T
T

M
M

T

N

M
M

T
H
heat

N
N

N
T

M

M

M
M

M
M
smoke
or odor

T
N

N
N

N

N

N
H

N
N
RATINGS - idle quality: good, fair,  or poor
          - stall:  number of times stall occurred in mode
          - others:  none,  or use rating severity scale as defined (trace, moderate, heavy)
          - vibration, noise, heat, smoke or odor:  indicate source and character
tiore:  Vibration from pump
     :  DOT operation - engine bogs  - must shift at 6500 to 6700  rpm
     :  Heat from catalyst
                        MOTORCYCLE DRIVEABILITY EVALUATION FORM
Motorcycle   KZ-_900.
Driver    Ken
                                  Date
                                             12-Z1-77   Temp. 47'F
                                                    Barometer  29.45
Motorcycle status •   Stock
Cold start?   X70°        Hot start?
               Assisting Technician Jimbo
                                                         Odometer reading  96074
Initial start: Time   25  sec; Cranks  4    Kicks
Second start: Time    *  sec; Cranks  1   i Kicks
                              Choke
                              Choke
                        Other wouldn't idle, had to choke to keep
                       ; Other  it running   10 min	
Mode


3
4
e

6

7

9
10

11
iZ
idle
quality

POOR
_____
	
___ _ _

POOR




FAIR

GOOD
GOOD
stall

4
1
N
N

1



N
N


N
stumble


M
N
N






T


T
hesitation


M
M
T






T


T
backfire

N
N
N
N

N

N

N
N
N

N
surge


M
M
T






T
N

T
stretchiness


M
T
N






T
N

T
vibration

N
N
N
N

N

N


T
T

T
noise

N
N
N
N

N

N


N
N

N
heat

N
N
N
N

N

N


N
N

N
smoke
or odor

N
N
N
N

N

N

N
N


N
RATINGS - idle quality:  good,  fair, or poor
          - stall; number of times stall occurred in mode
          - others:  none, or use rating severity scale as defined (trace, moderate,  heavy)
          - vibration, noise, heat,  smoke or odor:  indicate source and character
                                                      B-ll

-------
                        MOTORCYCLE DRIVEABILITY EVALUATION FORM
Motorcycle   KZ-900
Driver         Ken
             Date    1-07-77
                Temp. 64
                                                         Barometer   29.21
Motorcycle status    Stock
Cold start?    X  73°F
                                         Assisting Technician   Jimbo
                         Hot start?
                                    Odometer reading    5989.0
Initial start:  Time
Second start: Time
33  sec; Cranks _4	j Kicks
 3  sec; Cranks  1	 ; Kicks
             _;  Choke  X   ; Other   choke on for 25 sec.
              i  Choke	; Other
tfade

2
3

4
5

6

7

9
10

11
12
idle
quality

FAIR
	


	






GOOD
GOOD

GOOD
stall

N
N

N
N

N




N


N
stumble


N

N
N






T


M
hesitation


N

N
N






T


M
backfire

N
N

N
N

N

N

N
N

N
N
surge


N

N
N





N
T

N
M
stretchiness


N

N
N






T

N
M
vibration

N
N

N
N

N

N

N
N

N
N
noise

N
N

N
N

N

N

N
N

N
N
heat

N
N

N
N

i N

N

N
N

N
N
smoke
or odor

N
N

N
, N

N

N

N
N

N
N
RATINGS - idle quality: good, fair, or poor
          - stall:  number of times stall occurred in mode
          - others:  none,  or use rating  severity scale as defined (trace/moderate, heavy)
          - vibration, noise, heat, smoke or odor:  indicate source and character
                         MOTORCYCLE DRtVEABtUTY EVALUATION FORM
 Motorcycle Kawasaki K2-9OO
 Driver     Jim Boylan
              Date 2--S-77
                                    Temp. 62'
                                      Barometer   29.00
                     Assisting Technician   Ken Norman
 Motorcycle status 1st  step control-pilot air acreviseut 2 1/4 Odometer reading     1015.1
 Cold start? x 72'
 TmtL.il start:  Time
 Second start: Time
 	  Hot start? _

  15 sec; Cranks
   3 sec; Cranks
3  ; Kicks
1  ; Kicks
 ; Choke  X   ; Other  False start, choice used intermitently
"i Choke —   ; Other ~*01 3" BCC                ~~~~~
Mode

Z
3
4
5

6

7

9
10

11
IZ
idle-
quality

Poor
	
	
	






Poor

Poor
Poor
stall

3
1
B
N





N
N

N
N
stumble


T
1
T






H
would no


I
hesitation


-- M
M
n






H
do 30 mph t


N
backfire

*»
H
B
M

H

N

t)
V
> 50 mph WO

N
H
surge


M
*.
M





H
r H

N
H
strctchiness


M
M
M






H

H
M
vibration

fl 	
_fi
s
N

tt

N

M
H

T
T
noise



	 [i
1^ 	

M

N

N
N

N
T
heat






N

	 g

t)
N

M
N
s moko
or odor

1
N
fJ
N

N

H

N :.
N

(j
N
  RATINGS - idle quality:  good,  fair, or poor
            - stall:  number of times stall occurred in mode
            - others: none, or use rating severity scale as defined (trace,  moderate, heavy)
            - vibration,  noise, heat, smoke or odor: indicate source and character
                                                       B-12

-------
                         MOTORCYCLE DRIVEABILITY EVALUATION FORM
 MotorcycleKavasaki KZ-900
 Driver    Xen_Horman	
                                   Date 2-11-77
                                                         Temp.   T2°
                                       Barometer   29.20
 Assisting Technician    Jin Bovlan
 Motorcycle status  1st step gnntiroi-ni
 Cold start? x 76° _ Hot start?
                                                  f»nt i i/dOdometer reading     i
-------
                       MOTORCYCLE DRJVEABILTTT EVALUATION FORM
Motorcycle   leyaaaki Jct-MX)      Pate   1-17-77	   Temp.  J7"	
pftv

b

7

cale M d«fi««d (trace,  moderate. IM«*T)
             • vibration.  noi»e, beat, •moke or odon ia^UM* ao»»ee
          Note*  from pu«p drive guard
                                                        B-14

-------
                         MOTOR CYCLE DRIVEABILTTY EVALUATION FOAM
Motorcycle
Driver   Ji
CT-9OO
                                  Date   6/1/77
              Bojrlao
                                  Temp.
                   Assisting Technician    KM
           Barometer
 Motorcycle status   l«». CDI. «ir puap iaj.
 Cold startT      y*"	 Hot start? 	
                                   Odometer reading	1136.7
 Initial start:  Time    2  sec; Cranks  —  ; Kicks —   ; Choke   1  ; Other   choke asad *O »»c ^————
Mode

Z
3
4
$

6

T

9
10

.1
12
idle
quality

poor
	
_ 	
_—

fair




oood


900d
stall


N
•
N






•


•
stumble


N
M
T






N


•
hesitation

—
N
N
T






II


T
backfire


II
•
•






•
N

N
surf*


T
T
T






T
•

T
stret Chinese


T
T
T






•
M

•
vibration

T
T
»
T

T




*


T
noise

N
M
N
N

M

•


N


N
heat

•
M
M
•

M

•


N


M
•moke
or odor

it
•
•
*

•

R

N
•


•
RATINGS • idle quality:  good. fair,  or poor
         - stall: number of times stall occurred in mod*
         • others:  none, or us* rating severity scale as defined (trace, moderate, heavy)
         - vibration, noise, heat, smoke or odor:  indicate source and character
•otet   note* from p\»*> drive
                        MOTORCYCLE DRIVEAB1LITY EVALUATION FORM
 Motorcycle
                      n-»OQ
                                  p»4«   » * «** * "°*t liners
 Cold start T      w^~     Hot startt
                                         Assisting Technician   J*» »oyl«*
                                                                             Barometer   ».W
                                                         Odometer reading   U4«.o
Initial start: Tim*
Second start: Time
   sec; Cranks
  " see; Cranks
                                         5 Kicks
                                        "; Kicks
_; Choke
~; Choke
 Other   tail c*ot« to start then h«ll choae
: Other                                  '
Uoie
2

4
9

fc



9
to

U
u
idle
poor
^^M«««*
__
— _

(air




oood

9000
,00d
stall
M
II
M
II

II




II


•
•tumble

H
a
N






T


•
hesitation

*
H
T






T


H
backfire
T
•
N
»
y

n

H

N
•

•
surge

•
It
T




T

T
•

II
stretchinets

•
•
T

-




T
•

•
vibration
*
•
•
•
I

M

V

•
•

•
noise
•
•
•
•
SJ

n

•

K
M

•
heat
•
•
*
m
g

n

it

•
H

II
•moke
or odor
T
H
II
II




n

M
•

II
RATINGS - MB* o«aUt»i  good, fai*. or poor
         - stall: namber of times (tall occurred in mod*
         - others:  none, or use rating severity seal* M deft nod (trac*. moderato. heavy)
         - vibration, noise, heat,  smoke or odort  indicate source and character
                                                    B-15

-------
                        MOTORCYCLE DRIVEABILITY EVALUATION FORM
Motorcycle    Kawasaki KZ-900
Driver    Jim Boy Ian
Motorcycle status
Cold start?
             Date   6/13/77	  Temp.   ino'F        Barometer   29.16
                    Assisting Technician   Ken Norman
 lean, GDI + air + port liners
                         Hot start?
                                    Odometer reading   1160.7
Initial start:  Time
Second start: Time
J>	sec; Cranks
 3  sec; Cranks
Kicks
Kicks '
Choke
Choke
; Other
; Other
ktode

2
3

4
5

6

7

9
10

11
1Z
idle
quality


	


	
fair





good


good
stall
1

N


N
N





N
N

N
stumble


T


T






N


N
hesitation


M


1






T


N
backfire


N


N
N





N


N
surge


M


T






T


N
stretchir.es a


M


T






N

N
N
vibration


N

T
T



N

T
T

N
M
noise


N

T
T



N

T
T

N
M
heat


N

N
N



N

M
T

T
T
smoke
or odor


N

N
N



N

N
N

N
N
          - stall:  number of times stall occurred in mode
          - others:  none, or use rating severity scale as defined (trace, moderate, heavy)
          - vibration, noise, heat, smoke or odor:  indicate source and character
      Note:  Noise  and vibration from air pump.
                         MOTORCYCLE DRIVBABILIT? EVALUATION FORM
  Motorcycle m»asaki  KZ-900
  Driver   Ken Horaan
               Date  8/1/77
               Temp. 83*F
                                          Assisting Technician  Jim Boy Ian
                                                           Barometer   29.27
  Motorcycle status  GDI + Lean. Carb. + Port Liners *• Mr    Odometer reading  1192.9
  Cold start?   X           Hot start?            _____               —•_____
              	Hot start?

  Initial start:  Time ; 3   tee; Cranks
  Second start: Time  2   sac; Crtok« '
                         Kick*
                         Kick* '
            _; Choke  X   ; Other Chofce visad 60 see
            _; Choka  .    ; Other       ~~"	

Mode
3
4
5
6
7
9
10
11
12
RATXN

quality
Fair

. 	
Good

Good
Good
Good
GS - idle

stall
N
K
N
N
N
N
N
N
quality

stumble
T
H
T

T
	
T
eood. fa

hesitation
T
H
T

T
	
N


backfire
M
N
N
K
N
H
N
H
N
H



T
H
T
T
T
H
T


stretchiness

H


M
N
T


vibration
N
tr
tMMMMIHMMM
N
N
N
N

N
H
•"•— «—••—__•



T
T
T
T
T
T




N

N
K

H


smoke
or odor
T
N

N
N
t)
T

            - itall:  number of time* stall occurred in mode
            - others:  none, or use rating severity scale as defined (tra«, mod«aU, h«vv)
            - vibration, noise, heat, smoke or odor?  Indicate source and character
   Note i  noise from pump
                                                       B— 16

-------
                         MOTORCYCLE DRIVEABILITY EVALUATION FORM
  Motorcycle Kawasaki  KZ-900        Date  B/3/77
  Driver Jim Boylan
                                Temp.     95°F
 Motorcycle status GDI + Lean Carb. + Port Liners + Air
 Cold start?    x          Hot start?
                                          Assisting Technician  Ken Norman
                                      Barometer 29.07
                                 Odometer reading   1206.0
 Initial start: Time
 Second start: Time
 sec; Cranks
 sec; Cranks
  ; Kicks
 ~ Kicks '
 ; Choke  x
"; Choke
 _; Other   choke used 60 sec
 ~; Other
Mode

2

3
4

5

6

7

9
10

11
iZ
idle
quality

Poor


	



Good




Good


Good
stall

N

N
N

N

N



N
N


N
stumble
s
.. . _

N
N

N






T


N
hesitation



T
T

T






T


N
backfire

N

N
N

N

N

N

N
N


N
surge

• -

N
N

N

	



N
N


N
st ret chines s



T
T

T






T


N
vibration

N

N
T

T

N

N

T
T


T
noise

T

T
T

T

T

N

T
T


T
heat

N

N
N

N

N

N

N
K


N
smoke
or odor

M

N
N

N

N

N

N
N


N
RATINGS - idle quality:  good, fair, or poor
          - stall:  number of times stall occurred in mode
          - others:  none, or use rating  severity scale as defined (trace, moderate, heavy)
          - vibration,  noise, heat,  smoke or odor:  indicate source and character
Note:  Vibration and noise from pump
                         MOTORCYCLE DRIVEABILITY EVALUATION FORM
 Motorcycle  Kawasaki KZ-900
 Driver    Jim Boylan
                                  Date   8/10/77
                                Temp.  82 °F
                                                                               Barometer  29.20
 Motorcycle status   Lean 4 GDI + P.L. + Air + Cat.
 Cold start?    x	 Hot start?
                Assisting Technician  Ken Norman
                                Odometer reading  "27-T
 Initial start:  Time   5
 Second start: Time   1
sec; Cranks
sec; Cranks
 i Kicks
"j Kicks '
  Choke
  Choke
 . other  Choke  used 60 sec
"; Other	
Mode

2

3
4

S

6

7

9
10

11
12
idle
quality

Poor


	



Good




Good

Good
Good
stall

N

N
N

N

N



N
N

N
N
stumble
V
	

T
T



.. .




N


T
hesitation

	 H


M



. . -




N


T
backfire
N



N
N




N


N


N
surge

. . ...


T
T


- • -




N


N
stretchiness




T
T


- • -•




T


N
vibration
N



T
T





T

T


M
noise
M



M
M







M


M
heat
N



N
T




T


T


T
smoke
or odor
M



N
N




N


N


N
RATINGS - idle quality:  good,  fair, or poor
          - stall:  number of times stall occurred in mode
          - others: none, or use rating  severity scale as defined (trace,  moderate, heavy)
          - vibration, noise, heat,  smoke or odor: indicate source and character
   Note:  Vibration and noise from air pump
          Heat noted on bottom of feet due to catalyst location
                                                     B-17

-------
                       MOTORCYCLE DRIVEABIUTY EVALUATION FORM
Motorcycle    Kawasaki KZ-900
Driver    Ken Herman	
          Date  8/11/77
                                                        Temp.
Motorcycle status  Lean + CDI » P.L.  * Air + Cat.
Cold start? 	x  	  Hot start?
                                        Assisting Technician JimBoylan
                                                      Barometer   29.20
                                 Odometer reading   1238.7
Initial start;  Time	3
Second start: Time  ^~
_ sec; Cranks 3 sec ; Kicks
' see; Cranks 2 a^° ; Kick* '
                                                     _; ChokeSO  sec ; Other  Full choke to start/ 1/2 choke thereafter
                                                      ; ChoXe	; Other
Mode
2

3
4
5
6

7

9
10


12
idle
quality
Fair


. 	
	
Good




Good
Good

Good
stall
H

H
N
H
N




N


N
stumble


M
T
T





H


0
hesitation


M
T
H





N


N
backfire
N

N
N
N
N

N

N
N

N
N
surge


M
T
T




H
H

K

stretchiness


M
T
T





H

N
_ M 	
vibration
N

T

T


N

N
N

T
N
noise
T

T

T


H

N
N

T
H
heat
tj

N

N


H

N
N

N

smoke
or odor
M

N

N


N

N
N

H

          - stalli  number of times stall occurred in mode
          - others: none, or use rating severity scale as defined (trace, moderate,  heavy)
          - vibration, noise, heat,  smoke or odor:  indicate source and character
                         MOTORCYCLE DRIVEABILITY EVALUATION FORM
  Motorcycle  Honda XL 125
  Driver    Jimbo
            Date
                                            12-16-76     Temp. 69°F
                                                        Barometea.   29.38
  Motorcycle status  Stock
  Cold start? X  76»F
                                          Assisting Technician    Ken
                           Hot start?
                                   Odometer reading  578.6
  Initial start:  Time  15  Bec; Cranks
  Second start; Time   5  sec; Cranks
                    ; Kicks   4   ; Choke  X  ; Other choke on 17 gee.
                   "; Kicks   2   ; Choke      ; Other
Mode

2
3
4
5

6

7

9
10

11
12
idle
quality

POOR
— 	
	
	

FAIR




FAIR


FAIR
stall

1
N
1
M

N




N


'l
stumble


N
N
N






N


K
hesitation


N
N
N






N


N '
backfire

N
N
N
N

N

N

N
N



sur^e


N
N
N





N
N


N
scret chines s


N
N
N






N


N
vibration

M
M :
M
M

M

M

M
M

M
M
noise

M
M
M
M

M

M

M
M

U
M
heat

N .
N
N
N

N

N

N
N

N
N
smoke
or odor

N
N :
N
N

N

N

N
N

N
N
   RATINGS - idle quality:  good,  fair,  or poor
             - stall: number of times stall occurred in mode
             - others:  none, or use rating severity scale as defined (trace, moderate, heavy)
             -vibration, noise, heat, smoke or odor:  indicate source and character
                                                       B-18

-------
                        MOTORCYCLE DRIVEABILITY EVALUATION FORM
 Motorcycle
 Driver    Ken
               HONDA XL 125    Date  12-20-76
                    	       _  Temp.  52° F
                   Assisting Technician  Jimbo
                                   Barometer 29.46
 Motorcycle status   Stock
 Cold start?  x  12"
                                   Odometer reading   591.4
     Hot start?
Initial start: Time  15   sec; Cranks
Second start: Time   2   sec; Cranks
                    _; Kicks  6   ; Choke 15 aecL Other  choke on just to start
                    ~i Kicks  1   ; Choke	;  Other	
Mode

2
3
4
5

6

7

9
10
11
12
idle
quality

POOR

	
	

FAIR




FAIR
GOOD
GOOD
stall

2
N
N
N

1



N
N :
N
N
stumble


N
N
N






T
	
T
hesitation


N
N
N






N
	
N
backfire

N
N
N
N

N

N

N
N
N
N
surge


T
T
T






T
N
T
stretchiness


N
N
N






T
N
N
vibration

T
N
T
T

N

N


N
N
T
noise

N
N
N
N

N

N


N
N
N
heat

N
N
N
N

N

N


N
N
N
smoke
or odor

N
N
N
N

N

N


N
N
N
RATINGS - idle quality: good, fair, or poor
         - stall:  number of times stall occurred in mode
         - others:  none,  or use rating severity scale as defined (trace,  moderate, heavy)
         - vibration, noise, heat,  smoke or odor:  indicate source and character
                        MOTORCYCLE DRIVEABILITY EVALUATION FORM
 Motorcycle  Honda XL-125
 Driver    Kenneth Norman
             Date	4/08/77        Temp. 84" F
                    Assisting Technician  Jim Boylan
                                                                             Barometer   29.40
 Motorcycle status   Air injection pump at 1.33:2
 Cold start?   x	 Hot start?	
                                                        Odometer reading628.7
 Initial start:  Time
 Second start: Time
_2	sec; Cranks
 2  sec; Cranks
 ; Kicks
"; Kicks '
_1	; Choke
 1	; Choke '
 ; Other _
~; Other'
Mode

3
4

6


10
11
12
idle
Fair
Ml 1 • limn*
_
^^^^^^•B
Fair


Good
Good
Good
stall
1
N
N
N
1

N
N
N
N


N
N
N



•
T
	
T
hesitation

T
T
T




N
	
T
backfire
N
N
N
N
N
N
N
N
1
N
surge
	
N
N
N

	
• 	
N
N
N
N
stretchiness
	 r-. 	
T
T
T

	


T
N
T
vibration
T
T
T
T
T
N
T
T
T
T
noise
-.
N
T
T
N
N
N
N
N
N
heat
..
N
N
N
N
N
N
N
N
N
smoke
or odor
N
N
N
N
N
N
N
N
N
N
 RATINGS - idle quality:  good, fair, or poor
          -stall:  number of times stall occurred in mode
          - others:  none, or use rating severity scale a. defined (trace, moderate, heavy)
          - vibration, noise, heat,  .moke or odor:  indicate source and character
  Note: 14.  # 5 : air injection pump drive making noise

                                                    B-19

-------
                       MOTORCYCLE DRIVEABILITY EVALUATION FORM
Motorcycle   Honda XL-IZ5
Driver     Jim Boylan
                                 Date 4/13/77
                                  Temp.  77°F
Motorcycle status
Cold start? 	X
                     air injection pump at 1. 33;Z
                    Assisting Technician Kenneth Norman
                                  Barometer   29. 16
     Hot a tart?
                                   Odometer reading    641.4
Initial start:  Time _
Second start: Time
_2_»ee; Cranks
 Z  sec; Cranks
Kick*
Kicks'
1 ; Choke
1 ; Choke '
; Other  choke on 5 «ec.
; Other	  	
«lode

2
3

4
5

6

7

9
10
11
12
idle
quality

Fair
— - —

-
	






Fair
Fair
Fair
stall

1
N

N
N

N




N
N
N
stumble

—
N

N
N






N
	
N
hesitation

—
N

N
N






N
	
N
backfire

N
N

N
N

N

N


N
N
N
surge

. . -,
N

N
N






N
N
N
ttretchlness


N
P let gear
T
T






N
N
50 to 55 mph
vibration


N


N




N

N
N
T
noise

N
N

N
N



N


N
N
T
heat

N
N

N
N



N


N
N
N
smoke
or odor


N

N
N






N
N
N
RATINGS - idle quality:  good,  fair, or poor
          - stall:  number of times stall occurred in mode
          - others:  none, or use rating severity scale as defined (trace, moderate, heavy)
          - vibration,  noise, heat,  smoke or odor:  indicate source and character
                        MOTORCYCLE DRIVEABILITY EVALUATION FORM
Motorcycle Honda XL-125 Date 5/17/77
Driver Kan Vonun Assisting
Cold start? J"
Initial start: Time

vui r j.enn earn + B£r £n^
Hot start?
5 sec; Cranks ~ ; Kicks
3 sec; Cranks ~ ; Kicks
'Temp. 76*F
Technician Cloy Suhler
	 	 Odometer reading
3 ; Choke x ; Other
_i 	 :• Choke — ; Other
Barometer 29.17
668.0
choke on 3 sec to start


vlode
2
3
4
5
6
7
9
10
11
12

idle
quality
fair
	 —
. 	
	
good

good
good

stall
N
K
N
N
N
N
N
N

stumble

N
N
N


T
	
T
hesitation

N
H
»


N
	
N
backfire
H
N
N
N
N
N
N
N
. *


N
N
t)

N
T
N
T


T
N
N


T
K
»
RATINGS - idle quality: good, fair, or poor
- stall: number of times stall occurred in made
vibration

„
N
N
N
N
N
N
N
N

noise

N
N
N
N
N
N
N
N
t)

heat

N

N
N
N
N
t)
N
N

smoke
or odor

N
N
N
N
N
N
N
N

       Ran
          - others:  none, or use rating severity scale as defined (trace, moderate, heavy}
          - vibration, noise, heat,  smoke or odor: Indicate source and character
                                                    B-20

-------
                          MOTORCYCLE DRIVEABILITY EVALUATION FORM
  Motorcycle   Honda XL-125
  Driver    Clay Suhler	
           Date   5/18/77
                                 Temp.
                                          75
  Motorcycle status    GDI +  lean carb + air inj
  Cold start? 	^      Hot start?
                  Assisting Technician    Ken Norman
                                      Barometer  29.16
                                  Odometer reading   669.2
 Initial start: Time   20  sec; Cranks  -
 Second start: Time    5  sec; Cranks
                ~	! Kicks   2   ; Choke _x	; Other   choke used 10 sec
                -	; Kicks   1   ; Choke —  ; Other    ~~
Mode

2
3

4

5

6

7

9



11
12
idle
quality
poor

	 : —




fair









fair
stall
1

N
N









N

N

N
stumble


N
N









N



N
hesitation

- - -
N
N









N



N
backfire
N

N










N

N

N
surge


N










N

H

N
stretchiness


N










N



N
vibration


N



N





M
N



M
noise


N

N

N

N

N

N
N



N
heat


N

N

N.

N

N

N
N



N
smoke

N
N

N

N

N

N

N



N
N
RATINGS - idle quality:  good, fair, or {.oor
          - stall:  number of times stall occurred in mode
          - others: none, or use rating severity scale as defined (trace,  moderate, heavy)
          - vibration, noise, heat,  smoke or odor: indicate source and character
                         MOTORCYCLE DRIVEABILITY EVALUATION FORM
 Motorcycle  Honda XL-125
 Driver  Ken Norman
          Date    8/10/77	  Temp.   82«r          Barometer 29.20
         	 Assisting Technician     Jim Boylan
 Motorcycle status  Lean Carb + Catalyst » Air
 Cold start?    x          Hot start? 	
                                                         Odometer reading  691.2
 Initial start:  Time	3_
 Second start: Time    3
 sec; Cranks
'sec; Cranks
 ; Kicks _2_
"; Kicks  2
 ; Choke
"; Choke '
_; Other
~; Other
                                                                              Choke to start
Mode

2
3
4
5

6
•j

9
10

11
12
idle
quality

Fair
_^_ __
_____
__ ___







Good
Good
stall

N
N
N


N


N
N

N
N
stumble
\

N
N
N





N


N
hesitation

—
N
N
N





N


N
backfire


N
N
N


N

N
N
N

N
surge

- -•
N
N
N

	



T
N

T
stretchiness

-
N
N
N

- -



N
N

N
vibration
N

N
N
N
N

N


N
N

N
noise
N

N
N
N
N

N


N
N

N
heat
N

T
T
T
T

T


M
M

M
smoke
or odor
N

N
N
N
N

N


N
N

N
RATINGS - idle quality:  good,  fair, or poor
         - stall: number of times stall occurred in mode
         - others:  none, or use rating severity scale as defined (trace, moderate, heavy)
         - vibration, noise, heat,  smoke or odors  indicate source and character
   Motei heat from catalyst on right leg

                                                     B-21

-------
                       MOTORCYCLE DRIVEABILITY EVALUATION FORM
Motorcycle    Honda XL-125
Date   8/11/77
Driver
Mo tore
Cold si
Initial
Second
Mode
3
4
_5 	
6
7
9
10
11
1Z
Jim Boy Ian Assisting Technician
ycle status Lean Carb + Catalyst + Air

Odometer reading 701.1 	 '
start: Time _2 	 sec; Cranks ; Kicks 1 ; Choke X , other Choke used 1 min for warm-up
start: Time 2 sec; Cranks j Kicks 1 ; Choice 	 	 • Other " 	 ' 	 	 '"
quality



Good
Good
Good
Good
stall
M
N
N
N
N
i
N
N
N
N
RATINGS - idle qualitv:
stumble
N
N
N
—— — ••— •«« .
M


N
•••.
crood. fn\
hesitation
T
T
— — •~«»™^,
N
•———«—•«»_
11 • . —
T
••" • i ..
N
"•' !••»«! •
backfire
N
N
N
N
N
•
N
—^«— —••••_
N
N
••"• —— ——«_•••
N
	
surge
T
N
H

N
i
N
™*^^™^^»«
N
.^•^••i i,, i,..
N
•<**_MaHnlH
gtretchiness
T
!•
T
N
,,.•
~- 	
N
™' 	
N
H
•-•
vibration
N
N
N
N
N
N
T
N
N
N

N
N
N
N
N
H
N
N
H
N

N
N
N
T
M
M
H
H
H
H
smoke
T
N
N
N
N
N
N
N
N
N
         - stall:  number of times stall occurred in mode
    Note: Extreme heat noted from catalyst on leg - no shield used
                       MOTORCYCLE DRIVEABILITY EVALUATION FORM
Motorcycle   Sosuki RE-5
Driver    Jimbo
Date  U-1-76
                      Temp.  49'F
Motorcycle status    Stock
Cold start?    X 74°       Hot:start?
                                        Assisting Technician  Ken
Barometer   £9.49
                       Odometer reading  1004. p.
Initial start:  Time  4   sec; Cranks   1   ; Kicks
Second start: Time  1   sec; Cranks   1   ; Kicks
                   _; Choke  X   ; Other  choke for 30 seconds
                     ; Choke	; Other      ~~
vlode
i
3
4
5
6
7

9
10

11
12
idle
quality
GOOD
	 : —
	
	
GOOD



GOOD
GOOD

GOOD
stall
N
N
N
N
N

N

N
N

N
stumble

N
N
N




N


N
hesitation

T
T
T




N


N
backfire
N
N
N
N
N
N

N
N


N
surge

N
N
N



N
N

N
N
stretchiness

T
T
T




N

N
N
vibration
T
T
T
T
T
N

T
T

M
M
noise

T
T
T
T
N

T
T

T
T
heat

N
N
N
N
N

N
N

N
N
smoke
or odor
N
N
N
N
	 N
N

N
N

N
N
 RATINGS - idle quality:  good,  lair, or poor
          - stall:  number of times stall occurred in mode
          - others:  none, or use rating severity scale as defined (trace, moderate,
          - vibration,  noise, heat, smoke or odor:  indicate source and character
                                              heavy)
                                                    B-22

-------
                         MOTORCYCLE DRIVEABIL1TY EVALUATION FORM
  Motorcycle   Suzuki RE-5
  Driver   Ken  	
         Date	1-10-77	  Temp.  30° F
        	 Assisting Technician  Jimbo
                                                                               Barometer  Z9.55
  Motorcycle status   Stock
  Cold start? X 72°	 Hot start?
                                                          Odometer reading  1029. 7
  Initial start: Time  15   sec; Cranks _2	; Kicks
  Second start: Time   3   sec; Cranks _1	; Kicks
                              ; Choke   X   ; Other  choke for 30 sec.
                             ~; Choke	; Other	
Mode

2
3
4
c

6

7

9
10

11
12
idle
quality

GOOD

____
__»

GOOD




GOOD

GOOD
GOOD
stall

N
N
N
N

N



N
N

N
N
stumble


N
N
N






N


N
hesitation


N
N
N






N


N
backfire

N
N
N
N

N

N

N
N


N
surge


N
N
N





N
N


N
stretching ss


N
N
N






N
N

N
vibration

N
N
N
N

N

N


N
T

T
noise


N
N
N




N

T
T

T
heat


N
N
N






N
N

N
smoke
or odor


N
N
N






N
N

N
 RATINGS - idle quality:  good,  (air, or poor
           - stall: number of times stall occurred in mode
           - others-  none, or use rating jeverity scale as defined (trace, moderate,  heavy)
           - vibration, noise, heat,  smoke or odor:  Indicate source and character
                         MOTORCYCLE DRIVEABILITY EVALUATION FORM
 Motorcycle   Suzuki RE-5
 Driver       Ji"> Boylan
 Motorcycle status,  catalysts
 Cold start?   \/
                                   Date 6-8-77
                               Temp.   9S°F
                                     Barometer    29.02
                Assisting Technician   Ken Norman
                                Odometer reading   1114.9
 Initial start: Time
 Second start: Time
 Hot start? _

sec; Cranks
sec; Cranks
 ; Kicks
" Kicks '
_; Choke  \/ ; Other choke for normal start-up
~; Choke "/a  ; Other	
Mode

2
3
4
5

6

7

9
10

11
12
idle
quality


_____
_____
______






Good

Good
Good
stall

N
N
N
N






N


N
stumble


N
N
N






N

_ _.
N
hesitation


T
T
T






N


T
backfire

N
N
N
N
N



N

N
N

N
surge

- -
T
T
• T




N

T
T

T
stretchlness


N
N
N






N
T

N
vibration

N
N
N
N
N



N

T
T

T
noise

N
N
N
N
N



N

N
N

T
heat

N
N
N
T
T


T
M

T


T
smoke
or odor

T
N
N
N



N


N


N
 RATINGS - idle quality: good, fair,  or poor
          - stall:  number of times stall occurred in mode
          - others:  none,  or use rating severity scale as defined (trace,  moderate, heavy)
          - vibration, noise, heat, smoke or odor:  indicate source and character
Notei   trace Vibration and noise from engine
       heat noted from catalyst
                                                     B-23

-------
                        MOTORCYCLE DRIVEABILITY EVALUATION FORM
Motorcycle    .Suzuki VE-S
Driver    Jimbo Boylan
                                 Date  6/20/77
Motorcycle status  Catalyst, Air puitrp
Cold start?      \/        Hot start?
                                                  	  Temp.   95°F
                                        Assisting Technician    Ken Norman
                                   Barometer
                                                                                            29.21
                                                        Odometer reading 1126.0
Initial start:  Time
Second start: Time
                     3   sec; Cranks
                     "*   sec; Cranks
Kicks
Kicks '
; Choke  V  ; Other   choke for normal start-up
; Choke  	; Other                           "
Aode
2

3

4
5



7

9
10


\z
idle
quality
Good




	
Good





Good


Good
stall
ti
N

N

N
jj




N
N


N
stumble

T

T

N






T


N
hesitation

T

T

N






T


T
backfire
N
N

N

N


11


N
N

N
N
surge



N

N

- -



N
N

N
N
stretchiness



T

T






T

N
T
vibration
N


N

N

N

N

N
N

N
Pump
T
noise
N


N

N

N

N

T
Pump
T-

N
frun\r>
T
heat
N




N

N

T

H
M

M
N
smoke
or odor
T


N

N

N



N
N

N
N
          - stall;  number of times stall occurred in mode.
          -others:  none, or use rating severityscale M. defined (trace, moderate, heavy)
          -vibration, noise, heat, smoke or odor;  indicate source and character
Motorcycle   Suzuki RE-5
Drlver _Ken——	
Motorcycle
Cold st-art?
                \l'~
                         MOTORCYCLE QRIVEABILITY EVALUATION FORM

                         .	 Date 6/23/77          Temp*.
                              __^_       >*„««„„ T~.V-
                                    Barometer 29.12
                     Jiiabo Bovlan
 Initial start:  Time
 Second start: Time-
                          Hot, start ?_

                        _ aec; Cranes
                         sec; Cranks
                                                          Odomatar reading. 1136.2
                                            Kicks
           _i. Ghohey  W''  I. Other  choice for, normal atart-up
           _; Choke      ; Other

Mode
2
3
4
5
6
7
9
10
11
12

quality
Good
	
	
	 .
Good

Good
Good
Good
'""""•" • '•• -ii I, . ••-*
stall
N
N
N
N
N
N
N
N
N
stumble*

N
N
N

	
M
	
M
hesitation

N
N
N


! M
	
N
hlckiire.
N
N
N
N
N
N
N
H
N
surge

»
N
N-

N
N
H
N
stoetchinesB

N.
N
N


K
N
N 	
vibration

N
N
H
N
N
N
N



N
N

N,
N
N
N



N
N

T
T
N
H

a moke
or odor

N
N
N-
N
N
N
N

           - stall: number of timea  stall occurred in mode
           - others:  none, or use rating severity scale as defined (trace,  moderate, heavy)
           - vibration, noise, heat,  smoke or odor:  indicate source and character
                                                       B-24

-------
 Motorcycle  GL-1000 Honda
 Driver  Ken   	
    MOTORCYCLE DRIVEABILITY EVALUATION FORM

             Date  12-21-76        Temp. 49°F
                         Barometer   29.49
                    Assisting Technician Jimbo
 Motorcycle status    Stock
 Cold start?    X 70"
                                    Odometer reading   988. 2
     Hot start?
 Initial start:  Time   27  sec; Cranks   4  ; Kicks
 Second start: Time    2  sec; Cranks   1  ; Kicks
                                 _; Choke   X ;  Other _chpke to start - 10 sec.
                                 "; Choke      ;  Other
Mode

2

3
4
5

6

7

9
10

LI
12
idle
quality

POOR


	
	

FAIR




GOOD

GOOD
GOOD
stall

3

N
N
N

N



N
N

N
N
stumble



N
N
N






T


T
hesitation



T
T
T






T


T
backfire

N

N
N
N

N

N

N
N


N
surge



N
N
N





N
N


N
stretchiness



N
N
N






N


N
vibration

N

N
N
N

N

N

N
N
N

N
noise

N

N
N
N

N

N

N
N


N
heat

N

N
N
N

N

N

N
N


N
smoke
or odor

N

N
N
N

N

N

N
N


N
RATINGS - idle quality:  good, fair,  or poor
         - stall:  number of times stall occurred in mode
         - others:  none, or use rating jeverity scale as defined (trace,  moderate, heavy)
         - vibration, noise, heat, smoke or odor:  indicate source and character
                        MOTORCYCLE DRIVEABILITY EVALUATION FORM
              Honda GL- 1000
                                  Date 1-07-77
                                                        Temp.   64" F
                                                                             Barometer  29.21
 Driver
                                         Assisting Technician  Ken
 Motorcycle status   Stock
 Cold start?  X 73"F

 Initial start: Time
 Second start: Time
                                                         Odometer reading  1018.4
                          Hot start?
2	sec; Cranks   1   ! Kicks
1   sec; Cranks   1   i Kicks
 ; Choke X   ; Other choke on for 20 sec.
~; Choke      : Other	










idle






GOOD
GOOD
GOOD
stall


N

N
N
N
N
N
stumble
— —
N
N
N

	 __
N
_____
N
hesitation
— 	
M
M
M


N

N
backfire
N
N
N
N
N .
N
N
N
N
N
surge

N
N
N

N
N
N
N
stretchiness

M
M
M


N
N
N
vibration
N
N
N
N
N
N
N
N
N
N
noise
N
N
N
N
N
N
N
N
N
N
heat
N
N
N
N
N
N
:yf, on
T
T
T
T
or odor
N
N
N
N
N
a'nVles
N
N
N
 RATINGS - idle quality: good, fair, or^poor
          - stall:
                                                              (trace, moderate, heavy)
                                  .moke or od: indicate source and character
                                                    B-25

-------
                        MOTORCYCLE DRIVEABILITY EVALUATION FORM
Motorcycle   Honda GL-IOOO
Driver   Jim Boylan
           Date    6/6/77
                 Temp.  91°F
Motorcycle status    catalyst and air injection
Cold start?       x/	 Hot start?
                  Assisting Technician    Ken Korman
                                                        Barometer  29.19
                                  Odometer reading    1055.9
Initial start: Time
Second start: Time
 _see; Cranks	-
  see; Cranks   -
-  ; Kicks
-  ; Kicks
_; Choke   x   ; Other    choke on to
 ; Choke   —  ; Other      ———
vlode
2

3
4
5
6
7
9
10

11
1Z
idle
quality
poor

...
„— 	 	
	



good
good

good
stall
N


N
N
N


N
N

N
stumble
|_


N
N
...


N


N
hesitation



T
N
---


N


N
backfire
N


N
N
N
N
N
N


N
surge


N
N
N


N
N

N
N
stretchiness


T
T
T



N

N
N
vibration
N

N
N
N
N
N
N
N

N
H
noise
N

N
N
N
N
N
N
N

N
N
heat
N

N
T
T
1
1
H
M

M

smoke
or odor
M

T
N
N
N
N
N


N
N
          - stall:  number of times stall occurred in mode
          - others:  none,  or use rating severity scale as defined (trace, moderate,
          - vibration, noise, heat, smoke or odor:  indicate source and character
 Notes  Noise from pumps heat on ankles from catalyst
                                                          heavy)
                         MOTORCYCLE DRIVEABILITY EVALUATION FORM
 Motorcycle   Honda GL-1000
 Driver   Ken Norman	
            Date  6/8/77
                 Temp.   95"F
 Motorcycle status
 Cold start? __\/
catalyst + air pump
                   Assisting Technician   Jim Boylan
                                                        Barometer   29.02
    Hot start?
                                   Odometer reading    1.056.0
 Initial start:  Time	4_
 Second start: Time   3
   sec; Cranks  —
   sec; Cxanks  —
   _; Kicks  —  ; Choke   x  ; Other    choke on 35
   _; Kicks  —  ; Choke  —  ; Other    "
Mode
2
3
4
5
6
7
9
10

11
u
idle
quality
fair
• -•— •
— - —
	
good


good
good

good
stall
N
N
N
N
N


N
N

N
stumble

T
N
N



N


N
hesitation

T
T
T



T


T
backfire
N
N
N
N
N
N
N
N


N
surge

T
N
N


N
N


N
stretchiness

N
H
N



N

N
H
vibration
N
N
H
N
N
H
N
N

N
H
noise
T
N
T
T
T

T
T

T
T
heat
N
N
N
H
N
M
H
N

M

smoke
or odor
M
N
N
N
N
N
N
N

N
N
           "-' atallt  number of times stall occurred In mode
            - others: none, or use rating severity scale as defined (trace,  moderate, heavy)
            - vibration,  noise, heat, imoke or odor; indicate source and character
   Notei  Heat on feet and legs, heat froa radiator and catalyst,  not** fTOB pump  running

                                                      B-26

-------
  Motorcycle Yamaha RD -400
  Driver     Jimbo
MOTORCYCLE DRIVEABILITY EVALUATION FORM

          Date  12-16-76        Temp.   69°
                        Barometer  29. 37
                Assisting Technician Ken
 Motorcycle status    Stock	
 Cold start? X    76°	 Hot start?

 Initial start: Time  5^	sec; Cranks
 Second start: Time  1   sec; Cranks
                                Odometer reading   937. 7
                 ; Kicks   2   ; Choke   X   ; Other choke on for 13 sec.
                 "; Kicks   1   ; Choke       ; Other
Mode

2
3
4

5

6

7

9
10

.1
12
idle
quality

POOR
	
	



POOR




POOR

POOR
POOR
stall

1
1
N

N

1



N
N

N
N
stumble


N
N

N






N


N
hesitation


N
N

N






N


N
backfire

N
N
N

N

N

N

N
N


N
surge


N
N

N





N
N


N
stretchiness


N
N

N






N


N
vibration

N
N
T

T

T

N

T
T


N
noise

M
M
M

M

T

N

N
T

T
T
heat

N
N
N

N

N

N

N
N

N
N
smoke
or odor

M
M
M

M

T

N

T
T

T
M
RATINGS - idle quality:  good,  fair, or poor
          - stall:  number of times stall occurred in mode
          - others: none, or use rating severity scale as defined (trace, moderate, heavy)
          - vibration, noise, heat,  smoke or odor:  indicate source and character
                        MOTORCYCLE DRIVEABILITY EVALUATION FORM
 Motorcycle Yamaha RD-400
 Driver   Ken
         Date 12-20--76	   Temp.    48°F        Barometer  29.45
                Assisting Technician  Jimbo
 Motorcycle status  Stock	
 Cold start?  X   72°      Hot start?
                                                         Odometer reading  1005.3
 Initial start: Time   10   sec; Cranks
 Second start: Time    2   sec; Cranks
                 ; Kicks  5
                " Kicks  1
; Choke  X  ; Other  choke on 20 sec.
; Choke	; Other	


3
4

6

9
10
11
12
idle
quality




FAIR


GOOD
GOOD
GOOD
stall

N
N
1
N

N
N
N
N
stumble

N
N
N




N

N
hesitation

N
N
N




N

N
backfire
N
N
N
N
N
N
N
N
N
N
surge

N
N
N



N
N
N
N
stretchiness

N
N
N




N
N
N
vibration
T
N
N
' N
T
N
N
N
N
• N
noise
T
T
N
N
N
N
N
N
N
N
heat
N
11
N
N
N
N
N
N
N
N
smoke
or odor
M
T
T
T
T
T
T
T
T
T
RATINGS - idle quality:  good, fair,  or poor
         - stall: number of times stall occurred m mode
         - others:  none, or use rating severity scale as defined (trace,  moderate, heavy)
         - vibration, noise, heat, smoke or odor:  indicate source and character

                                                    B-27

-------
                        MOTORCYCLE DRIVEABILITY EVALUATION FORM
Motorcycle  Yamaha RD-400
Driver   Ken Norman
                                  Date 3-16-77+3-17-77
                                                       Temp.
                                                                 81
                                         Assisting Technician    Jim Boylan
          Barometer 29.15
Motorcycle status  Catalyst K 3002 + Air induction (Subaru) Odometer reading  1017.7
Cold start?     x          Hot start?
Initial start:  Time  4
Second start: Time  2
                        sec; Cranks	; Kicks _2	; Choke 5 sec ; Other
                        sec; Cranks	; Kicks  i	j Choke	; Other
Mode
2

3

4

5
b
7

9
10


12
idle
quality
Poor






Good



Good

Good
Good
stall
1

N

N

N
N
	

N
N

N
N
stumble


N

N

N




N


N
hesitation


N

N

N




N


N
backfire
N

N

N

N
N
N

N
N

N
N
surge
— —

N

N

N
.


N
N

N
N
stretchiness


N

N

N




N

N
N
vibration


N

N

N

N


N

T
N
noise


N

N

N




N

N
N
heat


N

N

N

N


N

N
N
smoke
or odor
T

T

T

T
N
N

N
N

N
N
          - stall: number of times stall occurred in mode
          - others:  none, or use rating severity scale as defined (trace, moderate, heavy)
          - vibration, noise, heat, smoke or odor:  indicate source and character
                         MOTORCYCLE DRIVEABILITY EVALUATION FORM
Motorcycle   Yamaha RD-400
Driver  Jim Boylan      ""
                                   Date 3-16-77+3-17-77    Temp.
 r
 Cold start?
                                          Assisting Technician     Ken Norman
                                                                               Barometer  28.78
                           Hot start?   X
                                                         Odometer reading   1031.9
 Initial start:  Time _2	sec; Cranks
 Second start: Time _j	sec; Cranks
                                         _! Kicks   1  ; Choke
                                         _; Kicks   1  ; Choke
.; Other
 ; Other
 RATINGS - idle quality: good, fair, or poor

                                     aU °ccurred in
                                                                           W.O.T. accel made in 3rd gear
                                                                           Trace of heat on ankles from catalyst
                                                      B-28

-------
                         MOTORCYCLE DRIVEABILITY EVALUATION FORM
 Motorcycle  Yamaha RD-400
 Driver
          "-*-••"- "" -• --•"--         	 •
 Motorcycle  status  Thermal Reactors
 Cold start?     y	 Hot start?


 Initial start:  Time  2   sec; Cranks
 Second start: Time  Z   sec; Cranks
Date    7/12/77	  Temp.  94 °F
       Assisting Technician   Ken Norman
                                                                              Barometer  29.21
                       Odometer reading U09.6
       j Kicks J	; Choke _J«	; Other Choke to  start
       "; Kicks  1    ; Choke	; Other	
Mode

2

3
4
5

6

7

9
10

.1
12
idle
quality

Good


	


Bond




Good

Good
Good
staU

N

N
N
N

1



N
N

N
N
stumble
-


N
T
T






T


N
hesitation

—


T
T






K


H
backfire




N
N

N

t>

N
N
H

N
surge




T
T






T
N

M
st ret chines s

-


T
T

	




K
N

H
vibration


N

N
H

N




N
N

N
noise


N

N
N

N




N
N

N
heat


N

N
N

N




N
N

N
smoke
or odor


M

M
H

T




M
T

M
RATINGS - idle quality:  good,  fair, or poor
          - stall:  number of times stall occurred in mode
          - others- none, or use rating severity scale as defined {trace,, moderate, heavy)
          . vibration, noise, heat.  smoke,or_odor:__indicate^o^rce and character
Note:  mot
 Driver
                        MOTORCYCLE DRWEAB1UTV EVALUATION FORM
y^l. v»m,ha RD-400

Date

7/13/77 Temp. 95 '.
Anointing T«'hnlcian Jim Boyian _._,
Odometer reading •
Barometer •
1098.8
29.29

                                  .        .  Kicks 1    ! Choke
 Initial start:  Time    3 ... «ci Cranks	.       ^	       ~^;; Other
 Second start: Time _2   «c; Cranks      .  KicKS             	_
                                                                           Choke to start
                                                                     . -derate,  n.avy,
                                                          —- -charactet
  Note,  Significant reduction ta po«r noted during acceleration

                                                     B-29

-------
Motorcycle   Kawasaki KH 500
Driver    Ken	
MOTORCYCLE DRIVEABILITY EVALUATION FORM

          Date U-ZO-76        Temp. 48°F
Motorcycle status
Cold start?   70° F*
                    Stock
                                     Assisting Technician
                                                                         Barometer   29. 45
                         Hot start?
                                                     Odometer reading    990. p
Initial start:  Time  30   sec; Cranks
Second start: Time   2,   s*c; Cranks
                                      _i Kicks J1_; Choke _x__; Other  chokp fnr  in
                                      _; Kicks  1   ; Choke	  ; Other
vlode
2
3
4
5
6
7
9
10
11
1Z
idle
quality
FAIR

	
	
FAIR



GOOD
GOOD
GOOD
stall
N
N
N
N


N
N
N
N
stumble

N
T
T


	
T
	
M
hesitation

N
T
T




T


T
backfire

N
N
N
N
N
N
N
N
N
surge

T
T
T


T
T
N
T
stretchiness

N
N
N




T
N
T
vibration
T
T
T
T
T
T
T
T
T
T
noise
T
T
T
T
T
N
T
T .
T
T
heat

N
N
N
N
N
N
N
N
N
smoke
or odor
T
M
M
M
M
T
T
H
M
H
          - stall:  number of times stall occurred in mode
          - others: none, or use  rating severity scale as defined (trace, moderate, heavy)
          - vibration, noise, heat, smoke or odor: indicate source and character
                         MOTORCYCLE DRIVEABILITY EVALUATION FORM
  Motorcycle   Kawasaki KH 500    Date  12-Z1-76         Temp.  47°F
  Driver       JIMEDAssisting Technician  .KEN       	
                                        __________ Odometer reading  1005.0
                                                                           Barometer Z9.45,
Motorcycle status   Stock
Cold start?
               70°F
                           Hot start?
  Initial start:  Time  25   sec; Cranks       ; Kicks ip
  Second start: Time   2   sec; Cranks  	; Kicks  1
                                                    _; Choke
                                                    ~; Choke
                                            -' Other ^ehoke for 35
                                             i Other
Mode
2
3
4
5
6
7
9
10
a
u
idle
quality
GOOD
	
	
" '
GOOD

GOOD
GOOD
COOD
tall
N
N
N •
N
N
N
N
N
N
tumble
	 , —
N
N
N


N
	
N
hesitation

N
N
N
-

T
	
N
bacMire
N
N
N
N
N
M
N
N
N
N
surge

_.N
N
N
_
	
N
N
N
N
stretchiness

N
N
N


M '
N
N
RATINGS - idle quality: good, lair, or poor ~
-stall: number of times stall occurred in mode
vibration
N
T
T
T
N
N
T
T
T
T

noise
N
T
T
T
N
N
T
T
T
T

heat
N
N
N
N
N
N
N
N
N
N
smoke
_or_odo_
—T— -
__£i-— -
_J_—
i— ^— -
-2—~
N
M
M
M
H

             - others:  none, or use rating severity scale as defined (trace, moderate  h«avv)
             -vibration,  noi.e, heat,  .moke or odors  Indicate source and character
                                                      B-30

-------
                           MOTORCYCLE DRIVEABILITY EVALUATION FORM
   Motorcycle  Kawasaki KH-500      Date 4/Z7/77
   Driver  Kenneth Norman
                               Temp.
                                                                  84°F
                                                     Barometer 29. 26
   Motorcycle status Port liners + catalyst PTX 314
   Cold start?     X	  Hot start?
                Assisting Technician   Jim Boylan
                                                            Odometer reading   1140. 1
   Initial start;  Time	3_
   Second start: Time  3
sec; Cranks
sec; Cranks
 j Kicks J	; Choke 30  sec; Other
"; Kicks	; Choke	; Other'
Mode

j
3
4


6

7

9
10

11
12
idle
quality

Fair

____
«__-»

Good




Good


Good
stall


N
N
N




N

N
N

N
stumble

	
M
T
T






M

	
H
hesitation

—
N
N
N






N


N
backfire

N
N
N
N

N


N

N
N

N
surge


M
T
T

—


T

T
N

M
Btretchiness

-
T
T
T

-




T
N

M
vibration


N
N
N




N

N
T

T
noise


N
N
N




N

N
T

N
heat


N
N
N




N

N
N

N
smoke
or odor


T
T
T


N

T

T
T

T
   RATINGS • idle quality: good, fair,  or poor
            - stall-  number of times stall occurred in mode
            - others-  none,  or use rating r-tverity scale as defined (trace, moderate, heavy)
            - vibration, noise, heat, smoke or odorj  indicate source and character
Notes plates on top of catalyst  vibrate; motorcycle has lost some power since catalyst has been installed
                           MOTORCYCLE DRIVEABILITY EVALUATION FORM
   Motorcycle Kawasaki KH-500^
   Driver Jim Boylan
         Date 4/2S/77
               Temp,
                                                                 81°F
                                                                                Barometer 29.24
                Assisting TechnicianKenneth Norman
   Motorcycle status Port liners + catalyst PTX 314
   Cold start?   x	 Hot s'art? 	
                               Odometer reading   1152. 6
   Initial start:  Time   Z   sec; Cranks _J	; Kicks  1   i Choke _X	; Other  choke on 10 sec.
   Second start; Time   2   sec; Cranks	; Kicks	; Choke	; Other	
Mode
2
3
4
C

6

7

9
10
11
12
idle
quality










Good
Good
Good
stall
N
N
N
N

N



N
N
N
N
stumble

N
N
N






N
	
N
hesitation

N
N
N

...




MODERATE
	
TRACE
backfire
N
N
N
N

N




N
N
N
surge

N
N
N

—


N

N
N
N
stret chines s
	 	 	
N
N
N

...




MODERATE
N
TRACE
vibration
N
N
N
N

N


N

N
N
N
noise
N
N
N
N

N


N

N
N
N
heat
N
N
N
N

T

T


M
M
M '
smoke
OT odor
righl
cyl. mo<
right
mod.
T
T

T


T

T
All ~~~
mod
All
mod
  RATINGS - idle quality:  good,  fair, or poor
            - stall:  number of times stall occurred in mode
            - others' none, or use rating severity scale as defined (trace, moderate,  heavy)
            - vibration, noise, heat, smoke or odors  indicate source and character
  Note: Heat from catalyst on ankles
       # 10, motorcycle did not perform as well as it used to, did not have as much power in this mode
       # 12, motorcycle acceleration good but not as well as before

                                                       B-31

-------
                        MOTORCYCLE DRIVEABILITY EVALUATION FORM
Motor cycle   Kavasaki KH-500
Driver    Ken Norman	
                                 Date  5/18/77
                                                       Temp.  75"F
                                        Assisting Technician   clay Siihler
Barometer  29.16
Motorcycle status    catalyst + lean carbs * port liners    Odometer reading   1199.1
Cold start?      xX	 Hot start? 	                          	!—
Initial start:  Time  6	sec; Cranks   -  ; Kicks  3	; Choke __x	; Other   choke used 60 sec
Second start: Time  3   sec; Cranks   ~  ; Kicks  1   ; Choke   —  ; Other ~	
>tode
2
3

4

5
6

7
9
10
11
12
idle
quality
poor
	




fair



good
good
good
stall
2
N




N


N
N
N
N
stumble

H








T
	
H
hesitation

T








N
	
N
backfire
N
N

K

N
N


N
N
N
N
surge

H

H

H



H
M
N
H
stretchiness

M

M

M




M
N
M
vibration
N
N

N

M
N

N
N
N
N
N
noise
N
N

N

N
N

N
N
N
N
N
heat
N
N

N

N
N

N
N
N
N
N
smoke
or odor
M
M

M

T
T

N
N
N
N
«
          - stall:  number of times stall occurred in mode
          - others: none, or use rating severity scale as defined (trace, moderate, heavy)
          -vibration,  noise, heat,  smoke or odor:  indicate source and character
                       MOTORCYCLE DRIVEABILITY EVALUATION FORM
Motorcycle   Kawasaki KH-500       Date   5/19/77         Temp    S3-F
Driver   Clay Suhler                     A««t«H-n T.<.v™«,.)>-  ~T~	
.. .   ——r~—————————•—_—_—________ *n«iwng lecnnician    K«n Norman
Co°ld°r6CtS Stat"'.'  ""^r-rr8-* P°rt """	O-ometer reading _^74
                                                                             Barometer   29.11
 RATINGS - idle quality: good, fair, or poor
          - stall:  number of times stall occurred in mode
                                                     B-32

-------
 Motorcycle   Kawasaki KH-500
 Driver     Ken Norman	
                        MOTOH CYCLE DRIVEABILITY EVALUATION FORM

                                                         Temp.   95°F
        Pate	6/20/77
       	 Assisting Technician
                                                    Barometer 29.21
Jinbo BoyIan
 Motorcycle status  Hew Catalyst + Port Llnera
 Cold start?    \S	 Hot start?  	
                               Odometer reading  1550.3
 Initial start:  Time  13   sec; Cranks
 Second start: Time  s	sec; Cranks
                i  Kicks   4  ; Choke   yX  ; Other  choke used for 30 sec
               ~;  Kicks   2  ; Choke	; Other	
Mode

2

3
4
5

t>

7

9
10

11
12
idle
quality

Poor


_—
____






Fair
Fair

Fair
stall

1


N
N
1




N
N
N

N
stumble




M
T






H


H
hesitation

• _ . _
T

H
H






T


T
backfire

H
N

N
N
N


N

M
N
N

N
surge

• - -.
T

M
T





M
H
N

H
stretchiness

_ . .
T

T
T






M
N

M
vibration

N
N

N
N
N


N

T
N
T

N
noise


N

N
N
N


N

N
N
N

N
heat


N

N
N
N


N

T
N
N

H
smoke
or odor


M

M
M
T


N

T
M
T

H
RATINGS - idle quality:  good, fair, or poor
          - stall:  number of times stall occurred in mode
          - others- none, or use rating severity scale as defined (trace,  moderate, heavy)
          . vibration, noise, heat,  smoke or odor: indicate source and character
                        MOTORCYCLE DRIVEABILITY EVALUATION FORM
 Motorcycle  Kawasaki KH-500
 Driver  Jim Boylan
                                  Date   6/23/77
                              Temp.
                                                                  76*F
                                                                              Barometer  29.12
Motorcycle status
Cold start?
                     catalyst * Port liners + lean
               Assisting Technician    Ken Morman
                                                         Odometer reading   1566.3
Hot start?
Initial start: Time   30   sec; Cranks
Second start: Time    5   sec: Cranks
                j Kicks   20  i Choke
               "; Kicks    3  ? Choke
 ; Other
 : Other '
                                                                             choke for start
Mode


4



n -1
10
11
11
idle
quality
poor

••MHHI^^

fair
*^__^«—

good
good
good
stall
2
N
N
N
N
'
N
N
N
N
stumble

M
H
T

	 .

T

N
hesitation

u
H
K



T

T
backfire
N
N
N
N
N
H
N
H
N
K
surge

M
H
T
	

N
T
N
N
Stretchiness

H
H
H



T
H
T
vibration
N
N
N
N
N
N
N
H
N
N
noise
N
N
N
N
N
N
N
K
N
K
heat
N
N
N
N
T
N
H
T
T
T
or odor
M
T
T
T
T
N
T
T
N
T
RATINGS - idle quality:  good, fair, or poor
          - stall-  number of times stall occurred in mode
          - olners  n"ne. or use rating severity scale a. defined (trace,  moderate, heavy)
          - vibration,  noise, heat, smoke or odor: indicaJt«.•ource and character
     «ote, Performance improves as n» is increased heat from  catalyst
                                                     B-33

-------
                       MOTORCYCLE DRIVEABILITY EVALUATION FORM
Motorcycle    Kawasaki KH-500
Driver   Jim Boylan	
Date   7/1/77
                      Temp.
                               94 "F
                                                    Barometer   29.25
       Assisting Technician    Rick Emmert
Motorcycle status    catalyst + port liners + lean + air    Odometer reading   1575.7
Cold start?      (X
Initial start:  Time
Second start: Time
  Hot start?

_ sec; Cranks
 sec; Cranks
         Kicks
         Kicks '
                              Choke
                              Choke '
_; Other
~; Other
choke for start
Mode
2
3
4
5
b
7
9
10
a
u
idle
quality
poor
	 : —
	
	
fair


good
good
good
stall
N
N
N
N
N

N
N
N
H
stumble

T
T
T



H


T
hesitation

T
T
N



H


T
backfire
N
N
N'
H
N
N
N
H
N
N
surge

T
T
T

	
T
H
N
T
stretchiness

N
T
T



M
N
1
vibration
N
N
N
N
N
N
N
N
N
N
noise
N
N
N
H
N
N
N
N
N
N
heat
N
H
N
T
T
T
H
M
M
H
stnok«
or odor
H
M
H
T
T
N
T
M
T
T
          - stall: number of times stall occurred in mode
          • others:  none, or use rating severity scale as defined (trace,  moderate h«*vy)
          ." I  I  T*. *?   ' heatl Smoke or odor: ladic«* """ire* and character
          •
  Motorcycle  Kawasaki KH"500
MOTORCYCLE DRIVEABILITY EVALUATION FORM

                                Terms.   91°F
 Date   7/5/77
                                                                              Barometer   29-23
Driver- Ken Norman
Motorcycle st
Cold start?
Initial start:
Second start:
atus
\/~
Time
Time
Assisting T echnvclan
catalyst + port liners + lean + air

5
2
Hot start?
sec; Cranks
sec; Cranks,

; Kicks 2
; Kicks i
Jim Boylan

Odometer reading 1S91.5
__; Choke
; Choke
; Other choke to start
	 ; Other 	 , 	 	 . . ._


Mode
Z
3
4
.5
6
7
9
1.0
11
12
idle
quality
fair
	 : —
— , 	
	
good


good
good
good
stall
1
N
B
H
N

N
N
H
N
stumble

H
H
M



H


T
hesitation

H
M
T



T


N
backfire
N
N
N"
N
N
H
H
H
N
N
surge

H
M
H


H
H
N
H
stretchiness

H
W
Vf



H
N
T
vibration
N
N
N
H
N
N'
«
N
N
N
noise'
N
N
N
N
N
N
N
N
N
N
heat
N
N
N
M
•«
N
13
N
M
N
gmokej ,
or_odorj.
- v;
T
T ^ '
T ;
N
N
T
T .
T
T
             -stall:  number of times stall occurred in mode
             -others: none, or use rating severity scale w defined (trace, moderate, heavy!
             - vibration, noise, heat, smoke or odor:  indicate source and character
                                                       B-34

-------
                         MOTORCYCLE DHIVEABILITY EVALUATION FORM
                                Temp.   69"
 Motorcycle   Kawasaki  KE 175    Date  12-16-76
 Driver      Tom                        Assisting Technician _Ken
 Motorcycle status   Stock
 Cold start?
                                                                            Barometer  29.37
              X  75°F

Initial start:  Time	1_
Second start: Time   1
 Hot start?

sec; Cranks
sec; Cranks
                                Odometer reading  981.8
                                          ; Kicks
                                          ; Kicks
                          JLJ Choke _*	! Other  choke for 10
                           1  ; Choke	; Other
Mode

2

3
4
5

6

7

9
10

n
12
idle
quality

GOOD


	
	

GOOD




GOOD

GOOD
GOOD
stall


N

N
N






N
N

N
stumble



N
N
N






N


N
hesitation




N
N






N


N
backfire




N
N



N


N
N

N
surge



N
N
N





N
N
N

N
stretchiness



N
N
N






N
N

N
B
vibration

M

M
M
M

M

M

M
M


M
noise

M

M
M
M

M

M

M
M


M
A
heat

T

T
T
T

T

T

T
T


T
smoke
or odor

T

T
T
T

T

T

T
T

T
T
RATINGS - idle quality:  good, fair, or poor
         - stall:  number of times stall o :curred in mode
         - others:  none, or use rating  severity scale as defined (trace, moderate, heavy)
         - vibration, noise, heat, smoke or odor: indicate source and character
       A - exhaust  pipe routed by leg
       'B - does not include vibration from tires
                         MOTORCYCLE DRIVEABILITY EVALUATION FORM

 Motorcycle  Kawasaki KE 175     Date  12-20-76        Temp.  52°F
 Driver Jimbo	Assisting Technician _Ken_
 Motorcycle status  Stock
 Cold start?   X 72°F	
                                                     Barometer   29.46
                                Odometer reading
 Initial start:  Time  5
 Second start: Time  1
  Hot start?

 sec; Cranks
'sec; Cranks
                                         ; Kicks
                                        "; Kicks '
                            _! Choke  x   ; Other  choke on for 15 sec.
                            ~; Choke	; Other	
Mode
2
3
4
5
6
7
9
10
11
12
idle
quality


«^_^_

GOOD


GOOD
GOOD
GOOD
stall

N
N
N
N

N
N
N
N
stumble

T
T
N




N

N
hesitation

N
N
N




T

N
backfire
N
N
N
N
N
N
N
N
N
N
surge

N
N
N



N
N
N
N
stretchiness

N
T
N




N
N
N
vibration
T
T
T
T
T
N
T
T
M
T
noise
N
T
T
T
N
N
T
T
N
M
heat
N
N
N
N
N
N
N
N
N
N
smoke
or odor
T
T
T
T
T
N
T
T
T
M
RATINGS - idle quality:  good, fair,  or poor
          - stall:  number of times stall occurred in mode      ..„••-    .   ,   u     ,
          - others: none, or use rating severity scale as defined (trace, moderate,  heavy)
          - vibration, noise, heat, smoke or odor:  indicate source and character
                                                    B-35

-------
                       MOTORCYCLE DR1VEABILITY EVALUATION FORM
Motorcycle Kawasaki KE 175      Date 4/8/77
Driver    Jim Boylan	
                                                     Temp.   84"
                                         Barometer   29. -40
Motorcycle status    Rotary valve 20°  added
Cold start?      x        Hot start?
                                      Assisting TechniciarKenneth Norman
                                                     Odometer reading  1061.
Initial start:  Time  3
Second start: Time ~I~
                      see; Cranks
                      sec; Cranks
      ; Kick*
     ~; Kicks
 ; Choke	x_
"; Choke
 ; Other  choke on for 15 gee.
"; Other
Mode

Z
3
4
5

fc

7

9
10

11
u
idle
quality


— — —
	 . —
	






Good
Good

Good
stall


N
N
N
N



N

N
N

N
stumble

. _ _
N
N
N

- -




N


N
hesitation


T
T
T






N


N
backfire


N
N
N






N
N

N
surge

. - -
N
N
N






N
N

N
etretchiness


T
T
T






N


T
vibration

T
T
T
T

N

N

M
T


H
noise

N
N
N
N

N

N

N
N


N
heat

N
N
N
N

N

N

T
T


T
smoke
or odor


H
H
M




M

H
M

H
 RATINGS - idle quality: good, fair, or poor
          - stall:  number o£ times stall occurred in mode
          - others:  none,  or use rating severity scale as defined (trace, moderate, heavy)
          - vibration, noise, heat, smoke or odor:  indicate source and character

  Note: heat on right thigh; engine vibration noted,  stretchiness noted at higher speeds

                         MOTORCYCLE DRIVEABILITY EVALUATION FORM

                                                                              Barometer  29.28_
Motorcycle  Kawasaki KE-175
Driver      K«oneth korman
  Motorcycle status    Rotary valve 1C 10° before stock
  Cold start?      x        Hot start?
Date  4/25/77         Temp.  76"F
       Assisting Technician
                                                       Odometer reading  109Z.O
  Initial start:  Time   5   sec; Cranks
  Second start: Time   1   sec; Cranks
                                        _; Kicks   I  ; Choke   x  ; other  choke used 30 see.
                                        j Kicks   1  ; Choke	; Other
Mode
Z
3
4
5
&
7
9
10
11
U
idle
quality
Poor
— — —
. — : —
	
Good

Good
Good
Good
stall
1
N
N
N
N
N
N
N
N
stumble

M
T
N
...

N
	
N
hesitation

N
N
N
---

N .
	
N
backfire
N
N
N
N
N
N
N
N
N
surge
_
T
T
N

N
N
N
N
stretchiness

M
M
N


N
N
N
vibration
N •
N
T
T
N
N
M
T
T
M
noise

N
N
, N
N
N
N
N
N
N
heat
N
N
N
N
N
N
N
N
N
N
smoke
or odor
H
H
M
M
T
N
T
M ,
T
M :
            - stall: number of times stall occurred in mode
            - others:  none, or use rating severity scale as defined (trace, moderate, heavy)
            - vibration, noise, heat, smoke or odors indicate source and character
                                                       B-36

-------
                         MOTORCYCLE DRIVEABILITY EVALUATION FORM
 Motorcycle   Kawasaki KE-175
 Driver   Clay Suhler
 Motorcycle statue    lean carb + stock rotary valve
 Cold start?      tX"	  Hot start?
                                  Date   5/17/77	   Temp.   76°F         Barometer   29.17
                                         Assisting Technician   Ken Norman
                                                         Odometer reading   1107.9
 Initial start:  Time
 Second start: Time
                     60  sec; Cranks
                      5  sec; Cranks
j Kicks   6   ; Choke   x  ; Other
 ; Kicks	; Choke	; Other
choke used 60 sec
Mode

2
3
4
5

6

7

9
10

.1
12
idle
quality


	
	
	









good
stall


N
N
N






N
N

N
stumble

-
N
N
N






N


N
hesitation

- • -
N
, N
N






N


N
backfire


N
N
N






N
N

N
surge


N
N
N






N
N

N
stretchiness


M
N
N






N
N

N
vibration


T
N
N






N
N

N
noise


N
N
N






N
N

N
heat


N
N
N






N
N

N
smoke
or odor


T
T
T





T
M
N

M
RATINGS - idle quality:  good,  fair, or poor
          - stall:  number of times stall occurred in mode
          - others: none, or use rating severity scale as defined (trace, moderate,  heavy)
          - vibration, noise, heat,  smoke or odor:  indicate source and character
                        MOTORCYCLE DRIVEABILITY EVALUATION FORM
Motorcycle   Kawasafci KE-175      Date   5/19/77         Temp.   B3-F          Barometer
  °™ y   --                           Assisting Technician    clay Suhler
                                                         Odometer reading  .1137.5
Mn^^^y^i. -f*t.i. _  lean carb + stock rotary valve
Cold start?       v^      Hot start? _____	.

Initial  start:  Time ___ sec; Cranks _.___? Kicks _|__; Choke ____; Other __^_e_use__lo_sec_
Second start: Time ^3^ sec; Cranks   -  ; Kick. _1__; Choke ______ Other	
Mode





9
10

12
idle
quality
poor

••W^HB^M

fair

good

stall
N
N
N
N
N
N
N
N
stumble

T
N
N

N

N
hesitation

N
N
N

N

N
backfire
N
N
N
N
N
N
N
N
N
N
surge
	
T
T
N

N
N
N
N
stretchiness

T
N
N
- -
N
N
N
vibration
N
N
N
N
N
N
N
N
N •
N
noise
N
N
N
N
N
N
N
N
N
N
heat
N
N
N
N
N
N
N
N
N
N
or odor
M
M
T
T
T
N
M
M
N
M
RATINGS - idle quality: good, fair, or poor
                                                     B-37

-------
                       MOT<"-> CYCLE DRIVEABILITY EVALUATION FORM
Motorcycle   Kawasaki KE-175
Driver     Jim Boy Ian
                                Date   7-5-77
                                                      Temp.  91 °F
                                                                            Barometer 29.23
Motorcycle status Lean -f 1/2 catalyst + Air 0533
Cold start?     x         Hot atari?
                                        Assisting Technician  Ken uoncian
                                                       Odometer reading    1153.5
Initial start:  Time  5   sec; Cranks
Second start: Time  2   sec; Cranks
                                       _; Kicks   2   ; Choke
                                       ~ Kicks   1	; Choke
                                                                 ! Other Choke to start
                                                                "; Other
•tode
2
3

4
<3
b

7
9
10


IZ
idle
quality
Poor
— - —


	
Good



Good


Good
stall
N
N


N
N


N
N


N
stumble
— — —
N


N




T


N
hesitation

M


T




T


T
backfire
N
N

N
N
N


N
N

N
N
surge

N

N
N



T
N

N
N
stretchiness

M

M
T




T

N
T
vibration
N
N

N
N
N

N
T
N

N
T
noise
N
N

N
N
N

N
M
N

N
T
heat
N
T

T
H
N

N
H
H

H
H
smoke
or odor
K
T


T
T


N
N

N
T
          - stall:  number of times stall occurred in mode
          - others:  none,  or use rating severity scale as defined (trace,  moderate, heavy)
   u -     ,",iv   fUtm> n?ise' heat-  "moke or odor: indicate source and character
   Note:   vibration + noise caused by heat shield on catalyst
          Heat from catalyst
                         MOTORCYCLE E£rVEAB!Ll'fY EVALUAfION FORM
Motorcycle^ Kawasaki KE-175,      Date   7/6/77
Driver   Ken Wgrnan            ,  '	
Motorcycle status  Lean + X/2 catalyst.
Cold start?    X                  ~~'
                                                         Ternp.
                       _ Hot start?

Initial start:  time _7	sec; Cranks
Second start: Time _2	sec; Cranks
                                          Assisting Technician   Jim soyiari
                                        '           	  Odometer reading   1170.1
                                                                               Barometer
                                         0531
                                          _; Kicks _4	• Choke
                                          _; Ricks  1   ; Choke
                                                                   j Other ^Choke  to start
                                                                   i Other
  RATINGS - idle quality!  good. fair,  or poor
            - stall:  number of times stall occurred in mode
                                                       B-38

-------
                         MOTORCYCLE DRIVEABILITY EVALUATION FORM
 Motorcycle   Kawasaki  KE-175
 Driver Jin Boy Ian
                                   Date   7/27/77
                                    Temp.   B3°F
                                   Barometer   29.25
                                          Assisting Technician  Ken Norman
 Motorcycle status   Lean + 1/2 Catalyst + Mr 1033
 Cold start?    X          Hot start?
                                     Odometer reading  1186.3
 Initial start: Time
 Second start: Time
_5	sec; Cranks
 3  sec; Cranks
Kicks
Kicks '
 ; Choke
"j Choke
 ; Other  Choke to start
~; Other ~~~~~
Mode

2

3
4
5

6

7

9
10

11
12
idle
quality

Poor


	
	

Good




Good

Good
Good
stall

N

N
N
N

N



N
N


N
stumble
\



T
T






T


N
hesitation

—


T
T






T


N
backfire




N
N

N




N


N
surge

-


N
N






N
N

N
stretchiness

- -


T
T






T
N

T
vibration




T
T

T




T
T

T
noise




T
T

T




T
T

T
heat




H
M

H




H
H

H
smoke
or odor




M
M

T




T
T

T
RATINGS - idle quality:  good,  fair,  or poor
          - stall:  number of times stall occurred in mode
          - others:  none, or use rating severity scale as defined (trace,  moderate, heavy)
          - vibration, noise, heat, smoke or odor: indicate source and character
    Note:  Vibration and noise noted from catalyst shield
          Heat from catalyst
Motorcycle  TS-100
Driver  Tom
                        MOTORCYCLE DRIVEABILITY EVALUATION FORM

                                                                   76          Barometer    29. 38
            Date   12-16-76        Temp.
                   Assisting Technician
Motorcycle status    Stock
Cold start? X	 Hot start?
                                                         Odometer reading    954.8 - 957. 1
Initial start: Time   2   sec; Cranks
Second start: Time    1   sec; Cranks
                     ; Kicks   1	;  Choke  X  ; Other choke for start
                    "; Kicks   1   !  Choke	; Other      	
Mode






9

11
12
idle
quality
GOOD



GOOD

	 _-__
GOOD
GOOD
GOOD
stall
N
N
N
N
N

N
N
N
N
stumble
— •
N
N
N
	

. 	
N
• i "•
N
hesitation
_ 	
N
N
N




N

N
backfire
N
N
N
N
N
N
N
N
N
N
surge


N
N
N



N
N
N
N
Btretchiness


N
N
N




N
N
N
vibration
M
M
M
M
M
M
M
M
M
. M
noise
M
M
M
M
M
M
M
M
M
M
heat
N
N
N
N
N
N
N
N
N
N
or odor
M
M
M
M
M
M
M
M
M
M
RATINGS - idle quality:  good, fair, or poor
                                                     B-39

-------
                        MOTC    -ir.;.,E tJRIVEABILITY EVALUATION FORM
            Suzuki TS 100
            Jimbo
Motor C'
Driver	
Motorcycle status   Stock
Cold start?   7Z°
                                  Date  ]. - 10-77
                 	  Temp.  30
      Assisting Technician Ken
                                                                              Barometer  29.55
                          Hot start?
                                                         Odometer reading  979. q
Initial start:  Time   10  sec; Cranks
Second start: Time    1  sec; Cranks
      _! Kicks  15   ; Choke JC	; Other  choke for IS sec.
       ; Kicks   1   ; Choke      ; Other ~
Mode

2

3

4

5

6

7

9
10
11
u
idle
quality

GOOD







GOOD




GOOD
GOOD
GOOD
stall





N

N
N



N

N
N
N
stumble



N

N

N






N
	
N
hesitation














N
	
N -
backfire

N

N

N

N

N

N

N
N
N
N
surge



N

N

N





N
N
N
N
stretchiness



N

T

T






T
N
T
vibration

T

T

M

M

T

N

N
M
T
M
noise

T

T

T

T

T

N

N
T
N
M
heat

N

N

N

N

N

N

N
N
N
N
smoke
or odor

H

M

T

T

T

N

T
T
T
T
          - stall:  number of times stall occurred in mode
          - others:  none, or use rating severity scale as defined (trace, moderate, heavy)
          - vibration, noise, heat, smoke or odor:  indicate source and character
                         MOTORCYCLE DRIVEABILITY EVALUATION FORM
 Motorcycle   .Suzuki TS-IOO
            Ken. Noraan
Date   6/1/77
                                                          Temp.
                               BO°F
                                          Assisting Technician    Jin Boylan
                                            Barometer  29.20
 Motorcycle stttus  rotary valve modification, 10° advance ICOdometer reading    1079.B
 Cold start? 	./       Hot start?                                        	
  Initial start:  Time    4  sec; Cranks  --  ; Kicks  2   ; Choke   X   ; Other   choke for 20 sec
  Second start: Time    1  sec; Cranks  —  ; Kicks  1   ; Choke   —"; Other	
Ac/At
2
3

4
5
6
7

9
10
11
IE
idle
quality
fair
— - —

-
	
good



good
good
good
stall
N
N


N
N

N

N
N-
N
stumble

T


N




T
	
M
Hesitation

N


N




N
	
H
backfire
N
t)

N
N
t)
N


K
H
It
surge

T

T
T




H
H
K
stretchiness

T

1
H




H
N
M
vibration
N
N

N
L N
N
N

N
N
M
N
noise
K
N

N
N
N
N

t)
N
N
N
heat
N
N

N
N
N
H

N
H
N
N
smoke
or odor
H
M

H
«
T
N


M
H
K
  RATINGS - idle quality: good, fair,  or poor
            - stall:  number of timee stall occurred in mode
            - others:  none,  or use rating severity  scale as defined (trace,  moderate, heavyl
            -vibration, noise, heat, smoke or odor:  indicate source and character
   Note,  No. 12 misses and loses  power at WOT, begins to accelerate again just below WOT
                                                      B-40

-------
                         MOTORCYCLE DRIVEABILITY EVALUATION FORM
 Motorcycle
 Driver Jimbo Boylan
                 Su/.uki  TS 100
                                   Date  6/11/77
                               Temp.
                                                     Barometer 29.09
               AesiEting Technician    Ken Norman
 Motorcycle status
 Cold start?     \/
                       Lean Garb. GDI  Ignition
                                                          Odometer reading   1112.7
Hot start?
 Initial start:  Time   5    sec; Cranks	; Kicks
 Second start: Time   2    sec; Cranks	; Kicks
                             ; Choke  *   : Other  choke used for 30 sec.
                            ~; Choke   n/a ; Other
Mode

2

3
4
5

6

7

9
10

11
12
idle
quality




	
^__^






Good
Good

Good
stall


N

N
N





N
N
N

N
stumble


N

N
N






N


N
hesitation

—
M

T
T






N


N
backfire


N

N
N
N

N


N
N
N

N
surge


N

N
N





N
N
N

N
stretchiness

- -
M

T
T






N
N

T
vibration


N

M
N
N

N


T
N
N

M
noise


N

N
N





N
N
N

N
heat


N

N
N





N
N
N

N
smoke
or odor


1

M
M





M
H
T

H
RATINGS - idle quality: good, fair,  or poor
          - stall-  number of times stall occurred in mode
          - others-  none,  or  use rating  severity scale as defined (trace, moderate,  heavy)
          - vibration, noise,  heat, smoke or odor:  indicate source and character
                         MOTORCYCLE DRIVEABILITY EVALUATION FORM
 Motorcycle  Suzuki TS-100
 Driver Ken Norman
                                   Date
                                             6/13/77
                                                         Temp.   loo'F
 Motorcycle status .GDI s Lea" Carb
 Cold start?      V
Hot start?
               Assisting Technician  jimbo Boylan	
                               Odometer reading     1125.5
                                                    Barometer   29.16
 Initial start:  Time . 10  sec; Cranks	; Kicks   *  ;  Choke   V  ! Other Choice used intermittently for 45 sec.
 Second start: Time   3  sec; Cranks	; Kicks   2  i  Choke  —  ; Other	
Mode
2
3
4
5

6

7

9
10

11
12
idle
quality
Poor

^____
__^_





__^__
Good

Good
Good
stall
1
N
N
K





K
N

N
N
stumble

H
M
T





1
T

~
T
hesitation

H
T
N






H


N
backfire
N
N
N
N
N




N
N

H
N
surge

K
H
T





T
T

N
T
stretchiness

H
H
T






T


T
vibration
N
K
H
N
N





N


H
noise
N
N
N
N
N




N
N

N
N
heat
N
N
N
N
N




N
N

N
N
smoke
or odor
M
M
M
M





M
M

M
M
RATINGS - idle quality:  good, fair, or poor
          - stall:  number of times stall occurred in mode
          - others' none, or use rating  severity scale as defined (trace, moderate, heavy)
          - vibration, noise, heat,  smoke or odor: indicate source and character

                                                     B-41

-------
                        MOTO^.CY  LE DRIVEABILITY EVALUATION FORM
                                  Date    8/30/77
Motor : ;c\e   Suzuki TS-1QO
Driver    Ken	 ••<•
Motorcycle status Lean + GDI  + Catalyst + Alt
Cold start? 	X	
Temp.   95°
                                         Assisting Technician  Jim Bovlan
                                                                              Barometer   29.06
                          Hot start?
                                                         Odometer reading
Initial start:  Time   3.  sec; Cranks	; Kicks   3   i Choke  X   ; Other   choke - 15  sec.
Second start: Time   i   sec; Cranks	; Kicks   1   ; Choke	; Other
Mode

2
3
4

5
6

7

9
10


12
idle
quality
POOR

	
	


GOOD




GOOD


GOOD
stall
1

N
H


H




N


N
stumble


H
M







H


M
hesitation


M
T







N


N
backfire


N
N

N
N

N

N
N

N
H
surge


M
M

M




M
M

M
M
stret chines s


M
T

T





T

T
T
vibration

T
T
T

T
T

N

T
T

T
T
noise

M
H
M

M
M

N

H ,
M

H
M
heat

N
M
N

N
M

N

T
N

N
N
smoke
or odor

H
H
M

T
N

N

T
T

T
T
          - stall: number of times stall occurred in mode
          - others:  none, or use rating severity scale as defined (trace,  moderate, heavy)
          - vibration, noise, heat, smoke or odor:  indicate source and character
 NOTE:  Vibration and noise from pump
                         MOTORCYCLE DRIVEABILITY EVALUATION FOKM
  Motorcycle  Suzuki TS-100
  Driver  Jim Bovlan
                                    Date  8/31/77
  Motorcycle status   Lean* GDI + Catalyst + Air
  Cold start?      x	 Hot start?
                                                     	  Temp.    88°
                                           Assisting Technician      Ken
                        Barometer
                                                           Odometer reading  liso.o
  Initial start: Time
  Second start: Time
                           sec; Cranks
                           sec; Cranks
_; Kicks
 ; Kicks
3  ; Choke  x
1  ; Choke
              ; Other   Chofce - 30 sec.
              ; Other ~~
Mode
Z

3
4

5
6

7

9
10
11
12
idle
quality
POOR


	


GOOD




GOOD
GOOD
GOOD
stall
N

N
N

N
N



N
N
N
u
stumble
	 TT—

H
M

T





N
	
T
hesitation


H
M

T





N
	
T
backfire
N

N
M

N
N

N

N
N
N
N
surge
„

H
H

T
-



N
N
N
H
stretchiness


H
M

T





N
N
T
vibration


T
T

T




T
T
T
T
noise

— *-
T
,

T




M
M
H

heat
M

H
M

N




N
N
N
N




•!— 1

T _
H

w _J

N __
T
N _
T _
   RATINGS - idle quality: good, fair,  or poor
             - stall:  number of times stall occurred in mode
             - others:  none,  or use rating sererity scale as defined {trace,  moderate, heavy)
             - vibration, noise, heat, smoke or odor:  indicate source and character

   NOTE:  Vibration and. noise from pump
          WOT unacceptable, 3/4 throttle OK

-------
                        MOTORCYCLE DRIVEABILITY EVALUATION FORM
 Motorcycle   Suzuki GT 750
 Driver      Ken
                                  Date U-16-76
                                                       Temp.    69°
                        Barometer  29.38
                                        Assisting Technician   Jimbo
 Motorcycle status  stock
 Cold start?   76°F
                                                         Odometer reading    943. 2
                         Hot start?
 Initial start: Time
 Second start: Time
                    10  sec; Cranks  2   ; Kicks
                     2  sec; Cranks  1   ; Kicks
_; Choke   X   ; Other  choke for start and 10 nee, warm up
 ; Choke	; Other	
Mode

2
3
4
5

6

7

9
10

U
U
idle
quality

GOOD
.
	
. 	

GOOD




GOOD

FAIR
FAIR
stall

N
N
N
N

N



N
N

N
N
stumble


N
N
N






M

—
N
hesitation


N
N
N






N


N
backfire

N
N
N
N

N

N

N
N


N
surge


M
M
M





N
T


N
stretchiness


N
N
N






N


N
vibration

M
M
M
M

M

M

M
M


N
noise

M
T
T
T

T

T

T
T


T
heat

N
N
N
N

N

N

N
N


N
smoke
or odor

M
M
M
M

M

N

N
N


N
RATINGS - idle quality:  good, fair, or poor
         - stall: number of times stall occurred in mode
         - others:  none, or use rating severity scale as defined (trace, moderate,  heavy)
         - vibration, noise, heat, smoke or odor: indicate source and character
                        MOTORCYCLE DRIVEABILITY EVALUATION FORM
"	Y-'y SUZUKI GT 750
Driver    Ji mbj
                                  Date  12-20-76
                                                        Temp. 48°
                                                                             Barometer 29.45,
                                         Assisting Technician  Ken
Motorcycle status    Stock	__	
Cold start?   X  7Q°F     Hot start?

Initial start:  Time _2_ sec; Cranks J	! Kicks
Second start: Time  2   sec; Cranks J	. Kicks
                                                         Odometer reading   957. 1
                                                      ; Choke  X   ! Other  choke for start only,,
                                                      '; Choke      ! Other
                                                     B-43

-------
                        MOTORCYCLE DRIVEABILITY EVALUATION FORM
Motorcycle   Suzuki GT 750
Driver       Ken Norman
                                  Date  2-8-77
Motorcycle status  ie). gt-oP ™nt-r.vi . lean carb.s + CD!
Cold start?  x  72*	 Hot start?
                               Temp.   62*
                Assisting Technician	Jim
                                                                               Barometer  29.00
                                Odometer reading     1050.5
Initial  start:  Time
Second start: Time
                    _5	sec; Cranks 3 see i Kicks
                     2   sec; Cranks 2 sec ; Kicks
                             J Choke _jj	; Other  choka to
                              ; Choke  —   ; Other
vtode
Z
3
4
5
6
7
9
10
11
U
idle
quality
Good
	
	
	
Good


Good
Good
Good
stall
N
N
N
N
N

N
N
N
N
stumble

N
N
N


	
T
	
T
hesitation

N
N
N



N
	
N
backfire
N
N
N
N
N
N
N
N
«
N
surge

N
N
N


N
T

T
stretchiness

T
N
N



N

N
vibration

N
N

N
N

T

T
noise

N
N

N
N

N


heat

N
N

N
M

N


smoke
or odor

N
T

T
N

T

T
          - stall:  number of times stall occurred in mode
          - others:  none, or use rating severity scale as defined (trace,  moderate, heavy)
          - vibration, noise, heat, smoke or odor:  indicate source and character
                        MOTORCYCLE DRIVEABILITY EVALUATION FORM
 Motorcycle  s"2"*i
 Driver
                                  Date  2-11-77
                                                         Temp.
             Jlm
 Motorcycle status  1st step control,  lean carb.s + GDI
 Cold start?  X-76'	 Hot start?
                Assisting Technician   Kfn
                                                      Barometer
                                                                                            29-20
                                Odometer reading
 Initial start:  Time
 Second start: Time
sec; Cranks   2
sec; Cranks   1
                                           ; Kicks
                                           ; Kicks
; Choke  X   ; Other choke for atart only
; Choke	; Other
Mode

2
3
4
5

6

7

9
10

11
IZ
idle
quality


	
	
	






Good


Good
stall


N
N
N






N


N
stumble


H
N
N






N


N
hesitation


T
T
M






H


N
backfire

N
N
N
M



K

H
N


N
surge


N
H
M





N
N


N
stretchiness


N
N
H






H

N
H
vibration

N
T
T


N



T
T

1
T
noise

M
N
N

,
N



N
N

N
T
heat

N
N
H
„

K



N
H

N
K
smoke
or odor

H
1
__!—


T

T

T
T _

T
T _
  RATINGS  • idle quality:  good, fair, or poor
            - stall;  number of times stall occurred in mode
            - others: none, or use rating severity scale as defined (trace, moderate, heavy)
            - vibration,  noise, heat, smoke or odor:  indicate source and character
                                                       B-44

-------
                         MOTORCYCLE DRIVEABILITY EVALUATION FORM
 Motorcycle  Suzuki GT-750
 Driver  Jim  Boylan	
                                   Date  8/1/77
                                 Temp. 83°F
                                                                               Barometer   29.27
                  Assisting Technician  Ken Norman
 Motorcycle status GDI + Lean Carb. + Catalyst + Air
 Cold start?   x	  Hot start? 	

 Initial start:  Time  5   sec; Cranks	j Kicks _
 Second start: Time  2   sec; Cranks	j Kicks
                                  Odometer reading   1170.1
                               ;  Choke  X   ; Other Choke used for start
                              ~;  Choke      ; Other ~~~~~~~~~~~_
Mode

2
3
4
5

6

7

9
10

11
12
idle
quality

Fair
_____
	
i

Good




Good


Good
stall

N
N
N
N

N



N
N


N
stumble

-
N
T
N






T


N
hesitation


T
T
T






T


T
backfire


N
N
N



N


N
N

N
surge


N
T
N

. . _




N
N

N
stretchiness


T
T
N






T
N

T
vibration


T
T
T
N


N


T
T

T
noise


T
T
T
N


N


T
T

T
heat
N

N
N
T
M


M


II
M

M
smoke
or odor


T
T
T
T


N


T
T

T
RATINGS - idle quality:  good, fair, or poor
          - stall:  number of times stall occurred in mode
          - others: none, or use rating  severity scale as defined (trace, moderate,  heavy)
          - vibration  noise, heat,  smoke or odor:  indicate source and character
Note:  vibration and 'noise caused by insecure exhaust pipes following catalyst addition
                         MOTORCYCLE DRIVEABILITY EVALUATION FORM
 Motorcycle  Suzuki GT-7SO__        Dat«	8/3/77
 Driver  Ken Norman
                                                         Temp. 9ST
Metorevele status GDI + Lean Carb. + Catalyst + Air
Cold start?   x   	. Hot start? _
                 Assisting T«chnician Jim Boylan
                                                      Barometer   29.07
                                                          Odometer reading 1183.1
Initial start:  Time  4
Second start: Time  2
 sec; Cranks
' sec; Cranks
 ; Kicks
"j Kicks
 ; Choke  X   ; Other   Choke used for start
"; Choke      ; Other	
Mode


4

_6 	
_9 	
10
11
12
idle
quality






Good

stall





N
N
N

stumble
v
T
N


N
	 .

hesitation


N


N
. 	 	

backfire
N
N
N
N
N
N
N
N
N
N
surge

N
N
N
....
N
N
N
T
stretchiness
	 _ 	
T
N
N
...
N
N
N
vibration
T
N
N
N
N
N
N
N
N
N
noise
N
N
N
N
N
N
N
N
N
N
heat
N
N
N
N
N
N
N
N
N
N
smoke
or odor
T
T
T
N
N
N
N
N
N
N
RATINGS - idle quality:  good, fair, or poor
          - stall:  number of times stall occurred in mode
                                                     B-45

-------
                    APPENDIX C





INFLUENCE OF VALVE OVERLAP ON HYDROCARBON EMISSION

-------
     At the request of the Project Officer, a brief investigation was conducted
into the effects of valve timing (notably overlap)  on hydrocarbon emissions from
4-stroke engines.  One reference was found which touches on the subject, the
salient portions of it have been copied and appear in this Appendix.   Although
the analysis of the data in this reference is useful, it does not really point
out that the phenomenon shown in Figure 16 probably resulted from misfire.  De-
crease in overlap probably decreased charge dilution, permitting reliable ig-
nition at leaner fuel-air ratios.

     Existing valve timing was determined for three of the four reciprocating
4-stroke engine equipped test bikes, and it is tabulated below with overlap
and with HC baseline emissions.  Normal overlap schedules for automobile en-
gines are 20° to 30°.  It appears from these very limited data that overlap
in itself does not have a very strong effect on HC emissions based on reduc-
tions in HC from FTPs to FETs as a function of overlap.  If overlap had a very
strong effect, it would be expected that a larger percentage difference in HC
would occur when comparing FTP and FET emissions for a bike with high overlap.
Percentage differences for the below three bikes are almost equal, however.
FET hydrocarbons were 25.6 percent of FTP hydrocarbons for the KZ-900, compared
to 23.0 percent  for the GL-1000 and 27.9 percent for the CB-360T.  It appears
that this overlap variable, taken alone, would not make a useful modification
for use in this program due to doubt about the significance of its effect.
Motorcycle
Kawasaki KZ-900
Honda GL-1000
Honda CB-360T
Intake Valve
Timing
Opens ,
°BTDC
30
5
5
Closes,
°ABDC
70
50
40
Exhaust Valve
Timinq
Opens ,
°BBDC
70
50
40
Closes,
°ATDC
30
5
5
"Overlap
60
10
10
	 HC, <
FTP
3.28
2.78
2.58
•L/km- —
FET
0.84
0.64
0.72
                                     C-2

-------
 212
                                        4-fcfcC.
                                                                                  D. F. HAGEN AND G.  W. HOLIDAY
 it a constant air-fuel ratio, the direct application of spark
 retarding to vehicle operation can produce different results.
 The increased  throttle opening required with retarded  spark
 increases the intake manifold pressure which, when it reaches
 a certain value, opens the carburetor power valve, supply-
 ing a richer fuel-air mixture to the engine. This richer mix-
 ture would increase carbon monoxide concentrations.

 EXHAUST BACK PRESSURE

   Engine C, a 352 C.I.D. V-8, was used to investigate the
 effect of increasing  exhaust back pressure on hydrocarbon
 and carbon monoxide concentrations.  This engine was tested
 at constant air-fuel  ratios and spark settings at the following
conditions:  1500 rpm at a constant, 25f/o full-throttle setting
to give 20 OBHP at 0 in. Hg back pressure, and at 2500 rpm
with constant 25, 75, and lOO^o full-throttle settings to give
34, 96,  and 132 OBHP. respectively, at 0 in. Hg back pressure.
   Fig.  14 shows that a restriction in the tailpipe to increase
the exhaust back pressure to 8 in. Hg above atmospheric
pressure had little effect on hydrocarbon concentrations.  En-
gine power however was reduced with increasing back pres-
sure at all test conditions. A maximum power loss of &%>
occurred from 0 to 7.8 in. Hg back pressure at wide-open-
throttle.
   The exhaust back pressures which would be imposed on
the engine by a standard vehicle exhaust system at the dif-
ferent test conditions are noted  in Fig. 14.
   Fig. 15 shows carbon monoxide concentrations to be gen-
erally- unaffected by exhaust back pressure increase for this
constant-throttle testing.
   Had this evaluation been  run at constant power, emission
of hydrocarbon and carbon monoxide in pounds per hour
would have increased with increasing exhaust back pressure
at most of the test conditions due to the increase in engine
airflow requirement.

VALVE OVERLAP

   The effect of valve overlap changes on hydrocarbon and
carbon monoxide concentrations was  evaluated during en-
gine idle operation. Concentrations during this condition
are higher than at any other engine condition, with the ex-
ception of deceleration. The valve overlap built into en-
                                                ENGINEC-552 C.I.D.
                                            O 1500 RPM 13.9:1 A/F, 1/4 THROTTLE
                                            A 25OO RPM 133:1 A/F IM THROTTLE
                                            B 2SOORPM 11.9:1 A/F 3/4 THROTTLE
                                            • 2500 RPM II.KIA/F  WOT
                                            4 NORMAL EXHAUST SYSTEM
                                                BACK PRESSURE
                          j      4      5      6      r
                        EXHAUST BACK PRESSURE - INCHES HG.
           Fig. 14 - Effect of exhaust back pressure on
           exhaust gas hydrocarbon concentrations
•Fig. 15 - Effect of exhaust back pressure on ex-
 haust  gas carbon monoxide concentrations
                                                                                              ENGINE C-S52C.I.D.
                                                                                            1500 RPM, 13.9:1 A/F
                                                                                             1/4 THROTTLE
                                                                                          A 2500 RPM,13.91 A/F
                                                                                             1/4 THROTTLE
                                                                                            ZSOO RPM, 11.5=1 A/F
                                                                                             3/4 THROTTLE
               3456
             EXHAUST BACK PRESSURE-INCHES HG.
                                                     C-3

-------
EXHAUST EMISSIONS
                                                                                                               213
,;«.<_» to improve breathing at high engine speeds contributes
to the high concentration levels.  The effect of air-fuel ratio
on hjdrocarbon and carbon monoxide concentrations at vari-
ous valve overlap settings was studied on engine B, a 292
CID, V-8.
   Engine B was selected because it had mechanical valve
lifters which made it possible to adjust the intake and ex-
haust valve lash to obtain valve overlap settings of 36, 20
(standard), 2, and -3 crankshaft degress.  The valve  lash
change also changed the total number of crankshaft degrees
that each valve remained open, and it is not known if this
may have influenced the results obtained.
   Decreasing the number of degrees during which the intake
and exhaust valves are open simultaneously (valve overlap)
decreases exhaust gas dilution of  the incoming fuel-air mix-
ture. The resulting improvement in the quality of combus-
tion should reduce the hydrocarbon concentration.
   Fig. 16  shows the effect of air-fuel ratio on hydrocarbon
concentration at idle for the valve overlap settings tested.
At the 15:1 air-fuel ratio test condition, hydrocarbon con-
centrations were decreased considerably as valve overlap
was reduced. These curves show that decreasing the valve
overlap allows the engine to operate at leaner air-fuel ratios
during idle with little change in hydrocarbon concentrations.
By reduced overlap at idle, the carburetor operating speci-
fication  limits (as shown in Fig. 16) might be changed to en-
compass leaner air-fuel ratios. This change would result in
lower carbon monoxide concentrations at idle with little
change in hydrocarbon concentration..
    Fig. 17 shows that carbon monoxide concentrations were
not affected by valve overlap change at any given air-fuel
rauo setting. This figure also illustrates the amount of con-
                       EHWH8-2MC.I.O.
                                    * »•• minjtr I
                                 _  B 20- OVCIH.V I	
                                    •  >• OUEDUiP |
                                 —  • -»• OVMLW _|	
                                 AU. Off* »T CMIttMr 1.0*0
               K>  II  12  IS  14  IS  1C  IT  la  19 20
                         AIM FUEL RATIO
 Fig. 16 - Effect of air-fuel ratio on exhaust gas hydrocar-
 bon concentrations at idle for valve overlap settings of 36
 deg, 20 deg (standard). 2 and -3 deg
centration decrease that could be obtained by changing the
carburetor specifications to leaner air-fuel ratios.
   It should be noted here that any decrease in valve over-
lap from the standard setting will also affect the volumetric
efficiency of the engine at higher speeds.
   Since reduced valve overlap decreases hydrocarbon con-
centration at idle by decreasing exhaust gas dilution and
improving the quality of combustion, the same effect should
also be obtained during deceleration where exhaust gas dilu-
tion is more severe.  During deceleration, intake manifold
pressures are much lower than at idle, and there is a greater
cross-now of exhaust gas from the exhaust manifold to the
intake manifold.

COMBUSTION CHAMBER DEPOSITS

   A single-cylinder Waukestoa engine was cleaned of de-
posits from previous tests and was then run for 161 hr (equiv-
alent of 5000 miles of vehicle operation) at 2000 rpm p«l
throttle to determine the effect of combustion chamber de-
posits on exhaust emissions. A standard engine dynamometer
testing fuel  (A) was used. (See Appendix B.)  This engine
was evaluated for exhaust gas hydrocarbon and carbon mon-
oxide concentrations at approximate 15-hr intervals at a
2000-rpm, part-throttle condition and at a 1200-rpro. w'de"
open-throttle condition.
   Fig. 18 shows that hydrocarbon concentration increased
considerably at both part throttle and full throttle with in-
creasing hours of engine operation. At the end of 161 hr of
operation, the engine was again cleaned of deposits and re-
evaluated at the same throttle openings.  Hydrocarbon con-
centration was at the initial levels or below.
   Fig. 19 shows that carbon monoxide concentrations were
affected very little as engine operating hours increased, (No
evaluation of carbon monoxide concentrations was made
following removal of deposits after 161 hr.)


                       ENGINE B-ZIZC.I.D
                          I*  (5  It  17
                         All* FUEL RATIO
 Fig. 17 - Effect  of air-fuel ratio on exhaust gas carbon
 monoxide concentrations at idle for valve overlap setting*
 of 36 deg. 20 deg (standard).2 and -3 deg. Engine B
                                                         C-4

-------
                 APPENDIX D

   RESULTS FROM STEADY-STATES FOLLOWED BY
RESULTS FROM FTP AND FET TESTS CONDUCTED ON:

       Motorcycle          	Page	

    Honda CB-360           D-2   to D-23
    Kawasaki KZ-900        D-24  to D-62
    Honda XL-125           D-63  to D-91
    Suzuki RE-5            D-92  to D-103
    Honda GL-1000          D-104 to D-118
    Yamaha RD-400          D-119 to D-129
    Kawasaki KH-500        D-130 to D-157
    Kawasaki KE-175        D-158 to D-185
    Suzuki TS-100          D-186 to D-206
    Suzuki GT-750          D-207 to D-222

-------
                 STEADY-STATE EMISSIONS CONCENTRATIONS
                         MOTORCYCLE CB 360 T
Date    1/20/77
Sequence CBS-1 Baseline w/ modified exhaust pipes
Condition
Speed,
mi/hr
Idle
20
30
40
50
~60
Idle

Notes:
Gear
N
2
3
4
5
5
N

Engine
rpm
1050
4000
4600
5100
5500
6000
1000

Load
	
0.43
1.04
1.95
3. 17
4. 59
	

Concentrations
CO,
%
2.80
7.00
7.05
9.50
6.88
4.91
2.83

C02,
%
4.71
6.84
7.46
7.05
9.39
11. 10
4.32

02>
%
12. 1
5.8
4.9
3.5
2.5
2.0
12.4

NO,
ppm
17.
50.
80.
80.
385.
1325.
23.

FID HC,
ppm C
7. 920
5, 200
4,480
5, 920
4,000
3,040
5, 920










bettings - aa received - and subsequently tuned according „„,„»,..«, ™am,»i_

M«. temperature reached during 60 mph S. S. was 175°C max 'aaa temp 745°^
                  STEADY-STATE EMISSIONS CONCENTRATIONS
                         MOTORCYCLE  GB 360 T
 Date  4/14/77
Sequence  CBS-2 w/ modified exhaust pipes

Speed,
mi/hr
Idle
20
30
40
50
60
Idle
1\.Tr>f AQ>
Conditon
Gear
N
2
3
4
5
6
N

Engine
rpm
1100
4000
4700
5050
5500
5900
1200

Load
_ _ _ _
0.49
1. 14
2.06
3.24
4.65


Concentrations ~ |
CO,
%
1.00
2.32
0.42
0.41
0.35
6.77
1. 50

C02,
%
5.40
10.55
12.65
10. 55
13.40
10.33
7.40

•°2.
%
•••••••••••^M.
12-9
^•••l 1 1 1 !••!
5.3
3.6
3.5
2.8
1.1
9. 8

NO,
ppm
37^
130.
465.
1060.
1100.
— -• -
825.
58.

FID HC,
ppm C
14.200
2,320
840
' 	 ---
840
1.250
3,520
5,360

iHgMiiif
1- !—-•• 1 ' Nl
__



	 	



                                                            atd
       Max,  head tmp . 230° C	
       Max,  exhaust gas temp. 740'
       W. O. T. accel 9. 8 sec.
                         tested w/ thermal reactor canister.
                         in pipe but no core used.	    -—
                                      D-2

-------
                  STEADY-STATE EMISSIONS CONCENTRATIONS
                          MOTORCYCLE CB 360 T
Date    4/26/77
Sequence  CBS-3 w/ modified exhaust pipes
Condition
Speed,
mi/hr
Idle
20
30
40
50
60
Idle

Notes:
Gear
N
2
3
4
5
5
N

CBS-
Engine
rpm
1200
4000
4700
5050
5500
5900
1200

Load
	
0.50
1. 15
2.07
3.20
4.62
	

Concentrations
CO,
%
0. 17
1.36
0.53
0. 17
0. 15
0. 13
0. 13

C02,
%
6.01
11.40
12.14
12.38
12.62
12.62
6.28

02.
%
12.7
4.4
4.0
3.9
3.7
3. 7
11. y

NO,
ppm
30.
190.
445.
1090.
2400.
3950.
16.


FID HC,
ppm C
14,000
1,520
910
695
890
1,200
11,600










_7 ,.«nri,infWI ™ / rarfauretors used on Honda 750 K- mam iets # 105 + GDI
**„„ t,~^ f-.™ r^arhed durins 60 moh S. S. approx. 210°C 	
max. exhaust gas temp. 760° C at 60 mph 	
W. O. T. accel 10.0 seconds.
                  STEADY-STATE EMISSIONS CONCENTRATIONS
                          MOTORCYCLE    Honda CB-360
Date    6/3/77
Sequence   CBS-4  (results recorded without air addition)
Condition
Speed,
mi/hr
Idle
20
30
40
50
60
Idle

Notes:
Gear
N
2
3
4
5
5
N

Engine
rpm
1300
4000
4700
5050
5500
5850
1300

Load
	
0.48
1.13
2.04
3.25
4.65
	

Concentrations
CO,
%
0.15
1.17
0.82
0.25
0.22
0.53
0.20

C02,
%
5.07
11.50
11.17
12.87
13.24
13.17
6.84

02>
%
13.8
4.0
4.8
3.1
2.5
2.3
10.4

NO,
ppm
28.
155.
190.
680.
2600.
3470.
30.


FID HC,
ppm C
11,300
2,000
2,160
650
600
720
11,800





^zero air injection
,
	
/

750K carburetor + -thermal reactor with larger cans (1st design)
Max. head temp. - 200 °C at 60 mph
Max. gas temp. - 800 °C at 60 mph
         WOT accel.  time 0 - 100 kph, 10.3 sec
         Min. reaction noted by temp, change with large cans  at 50 and'60 mph
            with air flow from 1 to 2.4 cfm  .
                                      D-3

-------
                STEADY-STATE EMISSIONS CONCENTRATIONS
                       MOTORCYCLE    „_„_  „„
Date  7/1/77
Sequence   CBS-5  (reauUg  recorded without  air  ad;ditio^
Condition
Speed,
mi/hr
Idle
20
30
40
50
60
Idle

Notes:
car
Gear
N
2
3
4
5
5
N 1

Engine
rpm
1200
4000
4650
5000
5400
5800
1200

Load
	
Q.50
1.10
2.01
3.19
4.62
— -—

Concentrations
CO,
%
0.14
2.50
1.36
0.30
0.39
0.33
0.33

C02,
%
7.74
10.99
12.35
12.83
9.08
13.62
9.94

o2,
%
9.5
4.0
3.0
3.3
8.5
9.8
9.3

NO,
ppm
39.
130.
375.
1050.
375.
625.
75.

FID HC,
ppm C
7,280
1,920
1.160
480
7,320
3,040
6,400


A, 	


)-7frn Mr Tnip'!±i"n , —
—f- 	 — 	 u 	
I— Mjqf-jra 	 ._, ^_
/ - Misfire __-
r

75U K ou.buieLux, Called - thermal reactors in system (2nd design) 	 -
buretors vacuum aligned 	 * ' 	 "" — "
Max. exhaust gas temp, entering thermal reactor- i«f1. 7on°r r i h T-n-r-
Max. head temp. 210°C 	 fl T ' f^nti f3U C 	 	 	 — -
                STEADY-STATE EMISSIONS CONCENTRATIONS
                       MOTORCYCLE Honda CB-360
 Date
       7/7/77
Sequence CBS'6 (results recorded without  air  addition)

Speed,
mi/hr
Idle
20
3n
40
40

60
Idle
Notes:
timir
Conditon
Gear
N
2
3
4
4


N
Engine
rpm
1200
3800
4snn
5000
5000
5400
5900
1200
Load
____.
0.48
i no
2.02
2.02
3.17
4.52

Concentrations ~l
CO,
0.32
1.85
0.68
0.17
0.18
0.18
0.07
3.08
C02,
6.16
10.85
11.72
12.14
12.14
11.28
12.14
6.80
••— •— H •
12.5
5.5
4.3.
4.0
4.6
5.8
4.7
8.8
NO,
ppm
55.
155.
375.
715.
525.
325.
1125.
40.
FID HC,
ppm C
12,400
1,440
584
100
132
98
76
1,600
/DU K carburetors installed ~ thermal reacfrovc -j,
-~

	 ^

A f f l'eA-6£-
1 temperature rise b£t£
_£_Jltation ttl ^nnrt-^ ftX***
1 station #2 (enteriBSt-

— reaction indicated_^-i
0 A rfMionl— —
ig retarded approx. 10° from stock at idle '^ ^"""
Max. exhaust aas temp, enterina thermal reactors : right, 850°C; left 875°c 	 ~-
Max. gas temp, at station #1 at 60 mph 770°C at 60 mph (upstream of reactor i
Max. head temp, at 60 mph 215 °C
                                  D-4

-------
                    STEADY-STATE EMISSIONS CONCENTRATIONS
                            MOTORCYCLE  Honda CB-360
 Date
8/10/77
Sequence  CBS-7
Condition
Speed,
mi/hr
Idle
20
30
40
50
60
Idle

Gear
N
2
3
4
5
6
N

Engine
rpm
1200
3800
4600
4900
5400
5700
1400

Load
—
0.55
1.12
2.01
3.19
4.50
—

Concentrations
CO,
%
0.36
3.08
2.09
0.17
'0.25
0.14
0.81

C02,
%
6.17
7.55
9.45
12.02
11.10
10.88
6.67

02.
%
11.3
7.5
6.1
3.7
5.0
5.5
10.0

NO,
ppm
31.
50.
115.
405.
1650.
2750.
38.

FID HC,
ppm C
2,320
1,230
632
25
144
263
1,220

Injection
Air Rate
cfm
0.47
1.70
1.97
2.08
2.21
2.39
0.47




reaction (via temp . )
reaction (via temp.)




Notes: Lean Garbs set  'rich', + GDI + Thermal Reactors (2nd design)  + Air  (pump 1533
lil ratio) Concentrations are diluted by air addition
                                                     FET's + road evaluations
W.O.T. 0-100 kph acceleration tima: 22.9 sec (run after j'TP'^
performed well until after road evaluations
W.O.T. 0-100 kph acceleration time: 17 sec (after repair  of  air  intake boot)
                   STEADY-STATE EMISSIONS CONCENTRATIONS
                           MOTORCYCLE  Honda CB-360
Date   8/30/77
             Sequence
                         CBS-8
Conditon
Speed,
mi/hr
Idle
20
30
40
_. 50
60
Idle

Gear
N
2
3
4
5
6
N

Engine
rpm
1300
3800
4600
4900
5300
5700
1300

Load
—
0.45
1.08
2.01
3.17
4.56
__

Concentrations
CO,
%
0.006
0.014
0.04
3.62
0.94
0.47
0.006

C02,
%
7.74
12.30
13.36
12.14
13.30
14.00
7.55

02.
%
9.9
3.5
2.1
1.3
1.7
1.1
9.5

NO,
ppm
29.
54.
67.
42.
190.
495
37.

FID HC,
ppm C
148
60
32
1070
108
88
168

Exhaust Temp°C
Cat
Enter
275
875
910
870
700
680
300

Cat
Exit
500
775
875
945
900
900
550

Air
Injection
Flow, cfm
1.18
3.57
4.00
4.34
4.42
4.68
1.18

Notes:  Stock Carburetors (as received)  + GDI  + Catalyst PTX313 + Air  (pump 0440 at
-J3.5;!,) Max, head temperature 190°C	
-W.O.T. 0-100 kph acceleration time 14.6 seconds
                                         D-5

-------
o
o\
            UNIT  MO.   »00
            VEHICLE MODEL
                     TEST NO.
               HONDA CB3bOT
 TABLE                   VEHICLE EMISSION RESULTS
                 1175  LIGHT DUTY EMISSIONS TEST
I          DATE 10/ S/7b                     MFGR. CODE
           ENGINE    ,3b LITRE 2             CURB NT.
                          -0
                          0 KG
                            YR.
                            GVM
117b
   0 KG
            BAROMETER  737.11  MM  OF  HG.
            DRY BULB TEMP.    27.8 DEC.  C
            (lEL. HUMIDITY      fO PCT.
                                     G2,  8S1.0  MM.  H20
EXHAUST EMISSIONS

     BLOWER DIP. PRESS.,
     RAG RESULTS
     BAG NO.
     BLOWER REVOLUTIONS
     ROLL COUNTS
     HC   SAMPLE  METER READING/SCALE
     HC   SAMPLE  PPM
     HC   BACKGRD METER READING/SCALE
     HC   BACKGRD PPM
     CO   SAMPLE  METER READING/SCALE
     CO   SAMPLE  PPM
     CO   BACKGRD METER READING/SCALE
     CO   BACKGRD PPM
     CO?   SAMPLE  METER READING/SCALE
     C02   SAMPLE  PERCENT
     COS   BACKGRD METER READING/SCALE
     COS   SACKGRD PERCENT
     NOX   SAMPLE   METER READING/SCALE
     NOX   SAMPLE   PPM
     NOX   BACKGRD  METER  READING/SCALE
     NOX   BACKGRD  PPM
    S02   SAMPLE   METER  READING/SCALE
    302  SAMPLE   PPM
    SO?  BACKGRD  METER  READING/SCALE
    302  BACKGRD PPM

    HC   CONCENTRATION PPM
    co   CONCENTRATION PPM
    C03  CONCENTRATION PCT
    NOX  CONCENTRATION PPM
    SO?  CONCENTRATION PPM
    HC    MASS  GRAMS
    CO    MASS  GRAMS
    CO?  MASS  GRAMS
    NOX   MASS  GRAMS
    SO?   MASS  GRAMS
                                                               1
                                                             70{>?
                                                            87.7/3
                                                             877
                  Sb.7/?
                  28b3
                    .5/2
                    IS
                  25. 5/3
                   ,»2
                   2.1/3
                   .01
                  11.1/2
                  11.1
                    .5/2
                    .5
                  -a. a/*
                   o.o
                  -o.o/*
                   o.o
               TOTAL  CARBON  GRAMS

               WEIGHTED MASS HC
               WEIGHTED MASS CO
               WEIGHTED MASS CO?
               WEIGHTED MASS NOX
               WEIGHTED MASS SO?

               ACTUAL DISTANCE
                  RbH
                 2785
                  .37
                 10. b
                  0.0
                22.1.7
               1*7.58
               313.11
                  .81
                 0.00
               IbS.Ht
                         2.3» GRAMS/KILOMETPE
                        ?<>.7S GRAMS/KILOMETRE
                        15,58 GRAMS/KILOMETRE
                          .Ot GRAMS/KILOMETRE
                         o.oo GRAMS/KILOMETRE

                        11.S3 KILOMETRE
     3705
   30.S/3
     304
     2.0/3
     20
   »8.<*/?
   2338
     .ft/?
     30
   It.3/3
     .S3
    3.2/3
    .OS
    2.P/2
    2.2
   -o.o/*
    0.0
   -o.o/*
    0.0

    210
   22b1
    .18
    l.B
    0.0
 12.88
?03.b7
253.83

  0.00
Ib7.7b
                                                                       WET  BULB  TEMP  18.3  DEC.  C
                                                                       ABS.  HUMIDITY   1.5  GRAMS/KG
                                                                       DYNO  ROLL  CONSTANT    1b7.<»7
                                        BLOWER  INLET PRESS.,  Gl  812.8  MM.  H20
                                        BLOWER  INLET TEMP.    >»3  DEC. c
      3
   b188
    3»?b
   37.0/3
    370
    1.5/3
     15
   51.0/2
   3028
     .8/2
     30
   22.8/3
    .37
    2.8/3
    .Of
    1.3/2
    1.3
     .b/2
     .b
   -O.O/*
   0.0
   -O.O/*
   0.0

   35b
   2131
   .33
   8.7
   0.0

154.10
272.38
   .72
  0.00
               FUEL ECONOMY  BY  CARBON  BALANCE  =   B3.7   KILOMETRE/LITRE
               TOTAL CARBON  EXHAUST            HBH.fcS  GRAMS
               ESTIMATED FUEL  WEIGHT  =   .SbKG.

-------
                    TABLE
                                 EXHAUST EMISSIONS FROM SINGLE BAG SAMPLE
                                       VEHICLE NUMBER too
 a
'
             DATE Id/ S/7b
             MODEL  n7b HONDA
             DRIVER   TJ
             WET BULB TEMP  18 C
             SPEC. HUH.   8.8 GRAM/KG
                          TIME    -o Hfts.
                          HIHAY CYCLE FET
                          TEST HT.     o KG.
                          DRY BULB TEHP  38 C
                          BARO.   739.» MM  HG.
    TEST NO.   1
    ENGINE   .» LITRES *
    GVM     0 KG
    REL. HUM.  3b.7 PCT
    MEASURED FUEL  0.00 KG
               RUN DURATION
               BLOWER INLET PRESS.
               BLOHER DIF.  PRESS.
               RLOHER INLET TEMP.
               DYNO REVOLUTIONS
               DISTANCE TRAVELED
               BLOHER REVOLUTIONS
               BLOHER CU. CM /REV.
                       12.b3  MINUTES
                       812.8   MM.  H20
                       889.P   MM   H20
                         »3   OEG.  C
                      Ib.Hb   KILOMETRES
                        10538
                       7831
                            METER READING/SCALE
                            PPM
                    BACKGRD METER READING/SCALE
                    BACKGRD PPM
                    SAMPLE  METER READING/SCALE
                    SAMPLE  PPM
                    BACKGRD METER READING/SCALE
                 NOX  SAMPLE
                 NOX  SAMPLE
  BAG RESULTS
   HC  SAMPLE
   HC  SAMPLE
   HC
   HC
   CO
   CO
   CO
   CO  BACKGRD PPM
   C02 SAMPLE  METER READING/SCALE
   CO? SAMPLE  PERCENT
   COS BACKGRD METER READING/SCALE
   CO? BACKGRD PERCENT
               METER READING/SCALE
               PPM
   NOX BACKGRD METER READING/SCALE
   NOX BACKGRD PPM
   HC  CONCENTRATION PPM
   CO  CONCENTRATION PPM
   C02 CONCENTRATION PCT
   NOX CONCENTRATION PPM
   302 COCENTRATION PPM
   HC  MASS (GRAMS)
   CO  MASS (GRAMS)
   C02 MASS (GRAMS)
   NOX MASS (GRAMS)
   302 MASS (GRAMS)

HC  GRAMS/KILOMETRE      .73
CO  GRAMS/KILOMETRE    25.5*
CO? GRAMS/KILOMETRE    13.8b
NOX GRAMS/KILOMETRE      .17
308 GRAMS/KILOMETRE     0.00

HC  GRAMS/KG OF FUEL  28.2b
CO  GRAMS/KG OF FUEL  875.7
CO? GRAMS/KG OF FUEL   1704
NOX GRAMS/KG OF FUEL   b.bS
SOg GRAMS/KG OF FUEL   0.00
31.2/3
 312
  .9/3
   9
80.7/2
tBOb
  .9/2
  3t
3h.b/3
 ,bl
 2.9/3
 .O*
23.3/2
23.3
                                                           tbbl
                                                            .57
                                                           22.9
                                                           0.0
                                                          11.97
                                                         370.98
                                                         721.87
                                                           2.82
                                                           n.on
              CARBON  BALANCE  FUEL  ECONOMY
                                              HC   GRAMS/MIN
                                              CO   GRAMS/MIN
                                              C02 GRAMS/MIN
                                              NOX GRAMS/MIN
                                              S02 GRAMS/MIN
    .95
   29. »
     57
    .22
   0.00
 28.5*
                                                                   KILOMETRES/LITRE

-------
                                           TABLE
V
00
            UNIT  NO.   400
            VEHICLE MODEL
                     TEST NO.
               HONDA CB3V.OT
              VEHICLE EMISSION RESULTS
      1975  LIGHT DUTY EMISSIONS TEST
DATE 10/ 7/7b                     MFGR. CODE
ENGINE    ,3b LITRE 2             CURB WT.
                       -0
                       0 KG
                         YR.
                         tVM
197b
   U KG
BAROMETER 7»S.9S MM OF HG.
DRY BULB TEMP.   SS.b PEG. C
REL. HUMIDITY     37 PCT.

EXHAUST EMISSIONS

     BLOHER DIF. PRESS., G2, *7B.O MM.
     BAG RESULTS
     RAG NO.
     BLOWER REVOLUTIONS
     ROLL COUNTS
     HC   SAMPLE  METER REAPING/SCALE
     HC   SAMPLE  PPM
     HC   BACKGRO METER REAPING/SCALE
     HC   BACKGRP PPM
     CO   SAMPLE  METER REAPING/SCALE
     CO   SAMPLE  PPM
     CO   BACKGRO METER READING/SCALE
     CO   BACKGRP PPM
     COS  SAMPLE  METER READING/SCALE
     COS  SAMPLE  PERCENT
     CO?  BACKGRO METER READING/SCALE
     COS  6ACKGRO PERCENT
     NOX  SAMPLE  METER READING/SCALE
     NOX  SAMPLE  PPM
     NOX  BACKGRD METER READING/SCALE
     NOX  BACKGRO PPM
     302  SAMPLE  METER READING/SCALE
     S02  SAMPLE  PPM
     302  BACKGRD METER READING/SCALE
     SO?  BACKGRO PPM

     HC   CONCENTRATION PPM
     CO   CONCENTRATION PPM
    COS  CONCENTRATION PCT
    MOX  CONCENTRATION PPM
    302  CONCENTRATION PPM
    HC   MASS GRAMS
    CO   MASS GRAMS
    COS  MASS GRAMS
    NOX  MASS GRAMS
    S02  MASS GRAMS
                                                   H20
               TOTAL CARBON GRAMS

               WEIGHTED MASS HC
               WEIGHTED MASS CO
               WEIGHTED MASS COS
               WEIGHTED MASS NOX
               WEIGHTED MASS SOS

               ACTUAL DISTANCE
          1
       10391
         3»lb
        ll.S/1
        1150
          .8/1
          80
        »B.»/3
        2307
         1.2/2
          Hb
        SI.7/3
         .35
         b.1/3
         .OS
         8.2/2
         8.2
         1.2/S
         1.2
       -o.o/*
        0.0
       -o.o/*
        0.0

       107H
       2221
        .2b
        7.1
        0.0
      37.St
     151..7S
     211.18
        .71
       0.00
     179.17
                          2.il GRAMS/KILOMETRE
                         29.21 GRAMS/KILOMETRE
                         37.30 GRAMS/KILOMETRE
                           .08 GRAMS/KILOMETRE
                          0.00 GRAMS/KILOMETRE

                         11.89 KI.LOMETRE
                                                                                  WET BULB TEMP  lb.1 DEG.  C
                                                                                  ABS.  HUMIDITY   7.b GRAMS/KG
                                                                                  OYNO  ROLL CONSTANT   9b7.97
                                                                                  BLOHER INLET PRESS..  Gl  *OO.S  MM.  HgO
                                                                                  BLOHER INLET TEMP.    H3  PEG. C
   2
1781b
  3b97
 22.5/3
 -52S
  1.7/3
   17
 38.9/2
 17H2
  I. 5/2
   57
 12.8/3
  .SO
  b.b/3
  .10
  S.b/2
  ?.b
  1.0/2
  1.0
-O.O/*
 0.0
-0.0 f*
 0.0
                                                                             IbbO
                                                                              .10
                                                                              l.b
                                                                              0,0
                                                                            le.vi
                                                                          SOD. 88
                                                                          19fa.02
                                                                              .29
                                                                             0.00
                                                                          150. fS
   3
10371
  3H8b
 25.8/3
  258
  1.8/3
   18
 H».l/2
 20*2
  1.1/2
   »2
 lb.H/3
  .Sfa
  
-------
                    TABLE
                                EXHAUST EMISSIONS  FROM  SINGLE  BAG  SAMPLE
                                      VEHICLE  NUMBER  »00
D
VD
            DATE 10/ 7/7b
            MODEL  117b HONDA CB3bflT
            DRIVER   TJ
            WET BULB TEMP   Ib C
            SPEC. HUH.   8.3 GUAM/KG
                         TIME
                         HIWAY  CYCLE
                         IE3T NT.      0  KG.
                         DRY BULB  TEMP  2H  C
                         BARO.   7H?.»  MM  HG.
      TEST NO.  2
      ENGINE  .* LITRE  2
      GVN    0 KG
      PEL. HUM.  »4.3 PCT
      MEASURED FUEL  o.oo KG
              RUN DURATION
              BLOWER  INLET PRESS.
              BLOWER  DIP.  PRESS.
              BLOWER  INLET TEMP.
              DYNO  REVOLUTIONS
              DISTANCE  TRAVELED
              BLOWER  REVOLUTIONS
              BLOWER  CU.  CM  /REV.
                     18.77  MINUTES
                     612.8   MM.  H2O
                     •U».»   MM  H20
                       »3  DEG.  C
                     •(885
                    lb.-»3  KILOMETRES
                      10532
                     77H5
BAG RESULTS
 HC  SAMPLE  METER READING/SCALE
 HC  SAMPLE  PPM
 HC  BACKGRD METER READING/SCALE
 HC  BACKGRD PPM
 CO  SAMPLE  METER READING/SCALE
 CO  SAMPLE  PPM
 CO  BACKGRD METER READING/SCALE
 CO  BACKGRD PPM
 C02 SAMPLE  METER READING/SCALE
 COS SAMPLE  PERCENT
 C02 BACKGRD METER READING/SCALE
 C02 BACKGRD PERCENT
 NOX SAMPLE  METER READING/SCALE
 NOX SAMPLE  PPM
 NOX BACKGRD METER READING/SCALE
 NOX BACKGRD PPM
 HC  CONCENTRATION PPM
 CO  CONCENTRATION PPM
 C02 CONCENTRATION PCT
 NOX CONCENTRATION PPM
 SO? COCENTRATION PPM
 HC  MASS .(GRAMS)
 CO  MASS  (GRAMS)
 CO? MASS  (GRAMS)
 NOX MASS  (GRAMS)
 SO? MASS  (GRAMS)
             HC  GRAMS/KILOMETRE      .70
             CO  GRAMS/KILOMETRE    22.2b
             cos GRAMS/KILOMETRE    to.2S
             NOX GRAMS/KILOMETRE      .Ib
             SO? GRAMS/KILOMETRE     U.OO

             HC  GRAMS/KG OF FUEL  28.bl
             CO  GRAMS/KG OF FUEL  Sll.O
             CO? GRAMS/KG OF FUEL   lbH7
             NOX GRAMS/KG OF FUEL   b.Sl
             SOP GRAMS/KG OF FUEL   0,00
  30.3/3
   303
   1.2/3
    IS
  80.2/2
  »7bl
   1.0/2
    38
  35.2/3
   .51
   t.f/3
   .07
  22.fa/2
  22.fa
   1.1/2
   1.1
   212
  tbOS
   .53
  21.b
  0.0
 11.IS
3bS.78
bbl.39
  ?.bl
  0.00
             CARBON  BALANCE FUEL ECONOMY
                              HC  GRAMS/MIN
                              CO  GRAMS/MIN
                              C02 GRAMS/MIN
                              NOX GRAMS/HIN
                              SO? GRAMS/MIN
     28.b
       52
      .20
     O.Ofl
   30. Ob
                                                                  KILOMETRES/LITRE

-------
                                TABLE
UNIT MO.  too
VEHICLE MODEL
                   TEST NO,  1
             CBSbOT +7SOKCAR8
BAROMETER 73S.58 MM OP HO,
DRT BULB TEMP.   8S'.0 DEC. C
REL. HUMIDITY     bO PCT.

EXHAUST EMISSIONS

     BLOWER DIP. PRESS., 68, 812.8 MM.
     BAG RESULTS
     BAG NO.
     BLOWER REVOLUTIONS
     ROLL COUNTS
     HC   SIMPLE  METER READINB/SCALE
     HC   SAMPLE  PPM
     HC   BACKORO METER READING/SCALE
     HC   BACK8RP PPM
     CO   SAMPLE  METER READING/SCALE
     CO   SAMPLE  PPM
     co   BACKGRD METER READING/SCALE
     CO   BACKORO PPM
     co2   SAMPLE  METER READING/SCALE
     C02   SAMPLE  PERCENT
     CO?  BACKGRD METER READINB/MCALE
     C02  BACKGRD PERCENT
     NOX  SAMPLE  METER READING/SCALE
    NOX  SAMPLE  PPM
    NOX  BACKGRD METER READING/SCALE
    NOX  BACKGRD PPM
    308  SAMPLE -METER READING/SCALE
    902  SAMPLE  PPM
    SO?  8ACKGRO METER READING/SCALE
    SO?  BACKGRD,PPM

    HC    CONCENTRATION PPM
    CO    CONCENTRATION PPM
    COl  CONCENTRATION PCT
    NOX  CONCENTRATION*PPM
    90?  CONCENTRATION  PPM
    HC    MASS GRAMS
    CO    MASS GRAMS
    C02   MASS GRAMS
    NOX   MASS GRAMS
    308   MASS GRAMS
              VEHICLE EMISSION RESULTS
      1*75  LIGHTDUTY EMISSIONS TEST
DATE  »m/77                     MFCR. CODE   -0
ENGINE    .98 LITRE 8             CURB WT.     0 KG


                             WET BULB TEMP  m.» DEC.  C
                             AB3. HUMIDITY  ll.S GRAMS/KG
                             DVNO ROLL CONSTANT   Sb7,1?
                            VR.
                            GVM
197b
   0 KG
                                     H80
                                                I
                                              M51
                                              33.0/3

                                               ,5SV"
                                               1. 7/S
                                               .Ob  •
   TOT/kL CARBON GRAMS

   WEIGHTED MASS HC
   WEIGHTED MASS Co/
   WEIGHTED MASS coe
   WEIGHTED MASS NOX
   WEIGHTED MASS so?

   ACTUAL  DISTANCE
                                             •O.O/*
                                              0,0" '
                                             •O.O/*
                                              0.0
                                              51?
                                              ,50
                                             es.?
                                              0,0
                                             1,83
                                             o >•?.:
                                               0,00
                                                                377b
                                                               11.5/3
                                                                US
                                                                1,8/J
                                                                'IB  '
                                                                 .5/3
                                                                 ri
                         ,3k
                         ».b/J
                         ,>7-
                        10,0/8
                        10,0
                          ,b/Z.

                          .«»
                        "0,0/*

                        tf.1l-
                        •0,0/*
                            '
                         98
                        383
                        OjO
                                                              1.5S
                                                              0.00
                                                            I'll. 51
                             BLOWER  INLET PRESS,,  Gl  73b.b  MM,
                             BLOWER  INLET TEMP.    »J  OEG. C
                                            3
                                          bib?
                                           3*8*
    1.7/3
     17
   ee.s/3
    bb1*
     .3/3
      b
   30,7/3
    .51
    «.a/3
    ,07
     '.b/e
     .b
   •o.n/*
   "o.o
   •o.o/*
   "o.o

   133
   0,0

  3tbfcM
 JS.77*
38<».?0
  3. 0*
  O.DO

183, 3b
                       .73 GRAMS/KILOMETRE


                     70I55 GRAMS/KILOMETRE
                       ,3b GRAMS/KILOMETRE
                      0,00 GRAMS/KILOMETRE

                     18.08 KILOMETRE

     ECONOMY Bt CARBON BALANCE «  28.7  KILOMETRE/LITRE
TOTAL CARBON EXHAUST            *dO,S8 GRAMS
ESTIMATED FUEL WEIGHT •   ,»bKG,

-------
       TABLE
EXHAUST EMISSIONS FROM SINGLE BAG SAMPLE
      VEHICLE NUMBER HOtl
UATE  1/1H/77              TIME    -II HR3.
MODEL  117b HONDA CB3bOT FET +7SPK CARS ST
DRIVER   KN                TEST WT.     0 KG.
MET BULH TEMP  11 C        DRY BULB TEMP  ?S C
SPEC. HUM.  11.8 GRAM/KG   BARO.  758.3 MM  HG.
                              TEST Nil.  1
                              ENGINE  .» LITRE  i
                              GVW    II KG
                              REL. HUM.  51.3 PCT
                              MEASURED FUEL  o.on  KG
  WUN DURATION
  BLOHtH INLM PRESS.
  flLOWER OIF,  |>KESS.
  BLuwtR INLET TFMP.
  DYNO RFVOLUUONS
  DISTANCE  TRAVELED
  BLOHER REVOLUTIONS
  BLOWER CU.  CM  /HEV.
   12.7b MINUTES
   73b.b  MM. H?0
   812.8  MM  H20
     *3  0£G. C
  10035
  Ib.bB  KILOMETRES
     10527
                METER  READING/SCALE
                PPM
        BACKGKD  METER  READING/SCALE
        BACKGRO  PPM
        SAMPLE  METER  READING/SCALE
        SAMPLE  PPM
                MEIErt  READING/SCALE
  RAG  RESULTS
   HC   SAMPLE
   HC   SAMPLE
   HC
   HC
   CO
   CO
   CO
   CO   flACKGRO PPM
   C02 SAMPLE   METER READING/SCALE
   CO? SAMPLE   PERCENT
   C02 RACKGHO METER READING/SCALE
   C02 BACKGKO PERCENT
   NOX SAMPLE   METER READING/SCALE
   NOX SAMPLE   PPM -
   NOX BACKGKO METER READING/SCALE
   NOX HACKGPD PPM
   HC   CONCENTRATION PPM
   CO   CONCENTRATION PPM
   CO? CONCENTRATION PCT
   NOX CONCENTRATION PPM
   302 COCEUTRATION PPM
   HC   MASS (GRAMS)
   CO   MASS (G«AMS)
   CO? MASS (GRAMS)
   NOX MASS (GRAMS)
   SO? MASS (GRAMS)

HC  GRAMS/KILOMETRE       .10
CO  GRAMS/KILOMETRE     b.30
CO? GRAMS/KILOMETRE    b?.38
NOX GRAMS/KILIJrtETRK       -72
so? GRAMS/KILOMETRE     n.nfi

HC  GRAMS/KG OF FUEL   17.12
CO  GRAMS/KG UF FUEL   271.B
CO? GRAMS/KG OF FUEL   2b87
NOX GRAMS/KG OF FUEL   30.98
SO? GRAMS/KG OF FUEL   0.00
CARBON BALANCE FUFL ECONOMY
                          17.0/3
                           170
                           l.S/3
                            15
                          50.1/3
                          12S5
                            .3/3
                             t>
                          Hb.1/3
                           .81
                           3.7/3
                           .lib
                          8i.«t/e
                          81. •«
                                                15b
                                                .75
                                               8IJ.H
                                               0.0
                                               b.71
                                             l"5.l»
                                            1031.11
                                              11.18
                                               11.00
                                  HC   GRAMS/MIN
                                  CO   GRAMS/MIN
                                  CO?  GRAMS/MIN
                                  NOX  GRAMS/MIN
                                  SO?  GRAMS/MIN
                               .53
                               8.2
                                81
                               .1*
                              o.nu
                            31.bH
                                                       KILOMETRES/LITRE

-------
D
M
to
            UNIT NO.  100
            VEHICLE MODEL
                TABLE

      TEST NO. 1
CB3bOT +750KCARB f!05
              VEHICLE EMISSION RESULTS
      1175  LIGHT DUTY EMISSIONS TEST
DATE  1/2b/77                     MFGR. CODE
ENGINE    .38 LITRE 2             CURB MT.
-0
0 KG
YR.
UVM
                                                                                                                               0 KG
            BAROMETER 71V.22 MM OF HG.
            DRY BULB TEMP.   Jb.l DEC. C
            REL.  HUMIDITY     31 PCT.
            EXHAUST EMISSIONS
                 RLOMER DIP. PRESS.,
                 BAG RESULTS
          GS,  813.a MM. HJO
BAG NO.
SLOWER REVOLUTIONS
POLL COUNTS
HC 3*MPLE KETER READING/SCALE
HC SAMPLE PPM
HC BACKGRO METER READING/SCALE
HC flACKGRD PPM
CO SAMPLE METER READING/SCALE
CO SAMPLE PPM
CO BACKGRD METER READING/SCALE
CO BACKGRO PPM
COS SAMPLE METER READING/SCALE
COS SAMPLE PERCENT
CO? BACKGRO METER READING/SCALE
CO? BACKGRO PERCENT
NOX SAMPLE METER READING/SCALE
NOX SAMPLE PPM
NOX BACKGRO METER READING/SCALE
HQX SACKGRD PPH
SOB SAMPLE METER READING/SCALE
302 SAMPLE PPH
SO? BACKGRD METER READING/SCALE
S08 BACKGRD PPM
HC CONCENTRATION PPM
CO CONCENTRATION PPM
COS CONCENTRATION PCT
NOX CONCENTRATION PPM
802 CONCENTRATION PPM
HC MASS GRAMS
CO MASS GRAMS
CO? MASS GRAMS
NOX MASS GRAMS
802 MASS GRAMS
TOTAL CARBON GRAMS
WEIGHTED MASS HC .bO GRAMS/KILOMETRE
WEIGHTED MASS CO 2.7S CRAMS/KROMEtRE
WEIGHTED MASS COB bb.3.1 GRAMS/KILOMETRE
WEIGHTED MASS NOX ,»2 GRAMS/KILOMETRE
WEIGHTED MASS SOS 0.00 GRAMS/KILOMETRE
I
(.91,1
3*bb
17.7/3
m
2.1/3
21
80. 5Y*
188
2.V*
5
31.1/3
t52
3.1/3
.OS
38,»/2
38.1
• 7/i?
.7
-o.o/*
0.0
-o.o/*
0.0
157
180
.17
37.7
0.0
*.37
10.10
113.07
3..I*
o.do
120. P»




               ACTUAL- DISTANCE
               KILOMETRE
                                                       MET BULB  TEMP   lb.1 OEG. C
                                                       ABS. HUMIDITY    7.1 GRAMS/KG
                                                       DYNO ROLL CONSTANT   •)b7.97
                             BLOWER INLET PRESS., 61 7b2.0 MM. HJO
                             BLOWER INLET TEMP.   13 OEG. c
                                                    37^3
                                                   98.D/J
                                                    ' W
                                                    «.D/3
                                                     ao
                                                   b3.R/*
                                                    2fal
                                                    *.!/*
                                                      7
                                                   ao.b/3
                                                    .33
                                                    3.5/3
                                                    .OS
                                                   ll.b/2
                                                   11. b
                                                    .7/2
                                                    .7
                                                   »0.0/*
                                                   0.0
                                                   -O.O/*
                                                   0.0

                                                    71
                                                   £50
                                                   .28
                                                  10. <1
                                                   o.n
                                                  3. 75
                                                                             l.Sb
                                                                             a. oo
                                                                           131.71
               FUF.L ECONOMY BY CARBON BALANCE =  3?.3  KILOMETRE/LITRE
               TOTAL CARBON EXHAUST'           353.21 GRAMS
               ESTIMATED FUEL WEIGHT s   .S1KG.
                                           3511
                                          ll.S/3
                                           115
                                          11.7/2
                                            15
                                          17.3/*
                                           17b
                                           !.»/*
                                             »
                                          28.2/3
                                           .1b
                                           1.1/3
                                           .07
                                          H7.1/2
                                          17.1
                                           .7/2
                                           .7
                                         -O.O/*
                                          0.0
                                         -O.O/*
                                          0.0

                                          101
                                          Ibl
                                          .10
                                         lb.1
                                          0.0
                                                                 35?. 12
                                                                   3.85
                                                                   0.00
                                                                 102. bS

-------
                     TABLE
                   EXHAUST EMISSIONS FROM SINGLE BAG SAMPLE
                         VEHICLE NUMBER »00
O
t-1
U)
              DATE   »/2b/77               TIME     -0  HRS.
              MODEL   l«»7b HONDA CB3bO FET + 750K  CARB IDS
              DRIVER    KN                 TEST MT.      0 KG.
              NET BULB  TEMP   Ib C         DRY BULB  TEMP 2b  C
              SPEC.  HUM.   7.0 GRAM/KG    BARO.   7»».7 MM  HG.
                                                 TEST NO.  1
                                                 ENGINE  .» LITRE  ?
                                                 GVH    0 KG
                                                 PEL. HUM.  33.b PCT
                                                 MEASURED FUEL  0.00 KG
                                     ie.7b  MINUTES
                                     7b?.0   MM.  H80
                                     Bia.B   MM   H?0
                                       43   DEC.  C
                                    lb.5?   KILOMETRES
                                      10531
 RUN DURATION
 BLOWER INLET PRESS.
 BLOWER DIF.  PRESS.
 BLOWER INLET TEMP.
 DYNO REVOLUTIONS
 DISTANCE TRAVELED
 BLOWER REVOLUTIONS
 BLOWER CU. CM /REV.
 BAG RESULTS
  HC  SAMPLE  METER READING/SCALE
  HC  SAMPLE  PPM
  HC  BACKGRD METER READING/SCALE
  HC  BACKGRD PPM
  CO  SAMPLE  METER READING/SCALE
  CO  SAMPLE  PPM
  CO  BACKGRD METER READING/SCALE
  CO  BACKGRD PPM
  CO? SAMPLE  METER READING/SCALE
  CO? SAMPLE  PERCENT
  CO? BACKGRD METER READING/SCALE
  CO? BACKGRD PERCENT
  NOX SAMPLE  METER READING/SCALE
  NOX SAMPLE  PPM
  NOX BACKGRD METER READING/SCALE
  NOX BACKGRD PPM
  HC  CONCENTRATION PPM
  CO  CONCENTRATION PPM
  CO? CONCENTRATION PCT
  NOX CONCENTRATION PPM
  SO? COCENTRATION PPM
  HC  MASS (GRAMS)
  CO  MASS (GRAMS)
   CO? MASS (GRAMS)
   NOX  MASS (GRAMS)
   SO?  MASS (GRAMS)

HC  GRAMS/KILOMETRE      .28
co  GRAMS/KILOMETRE     ?.»o
CO?  GRAMS/KILOMETRE    58.»?
NOX  GRAMS/KILOMETRE      .15
30?  GRAMS/KILOMETRE     0.00
                                             1.5/3
                                              15
                                            •»».»/*
                                             183
                                             !.»/*
                                                t
                                            »».<»/3
                                             .77
                                             3.b/3
                                             .Ob
                                            »?.b/3
                                            127.8
                                               .-»/3
                                              1.2
                                              110
                                             Hfab
                                              .73
                                            l?b.7
                                             0.0
                                             H.b3
                                            3<4.b8
                                           1b"».B7
                                            lS.7b
                                             0.00
HC  GRAMS/KG OF FUEL  11.OS
CO  GRAMS/KG OF FUEL  120.7
CO? GRAMS/KG OF FUEL   ?S35
NOX GRAMS/KG OF FUEL  H7.9t
SO? GRAMS/KG OF FUEL   0.00
CARBON BALANCE FUEL ECONOMY
                                               HC  GRAMS/MIN
                                               CO  GRAMS/MIN
                                               COP GRAMS/MIN
                                               NOX GRAMS/MIN
                                               SO? GRAMS/MIN
                                                 .3fa
                                                 3.1
                                                  7b
                                                1.23
                                                0.00
                                              3b.Sl
                                                                    KILOMETRES/LITRE

-------
o
H
              UNIT NO.   100
              VEHICLE MODEL
                                TABLE

                     TEST NO. 2
               CB3bOT +750KCARB *I05
BAROMETER 7»».»7 MM OF HG.
DRY BULB TEMP.   21,.7 OEG. C
REL. HUMIDITY     51 PCT.

EXHAUST EMISSIONS

     BLOHER DIP. PRESS.,  Gg, 825.5 MM.
     PAG RESULTS
     BAG NO.
     BLOHER REVOLUTIONS
     ROLL COUNTS
     HC   SAMPLE  METER READING/SCALE
     HC   SAMPLE  PPM
     HC   BACKGRD METER READING/SCALE
     HC   BACKCRb PPM
     co   SAMPLE  METER READING/SCALE
     CO   SAMPLE  PPM"
     CO   BACKGRD METER READING/SCALE
     CO   BACKGRD PPM
     COS   SAMPLE  METER READING/SCALE
     CO!  SAMPLE  PERCENT
     COS  BACKGRO  METER READING/SCALE
    COS  BACKGRO PERCENT
    NOX  SAMPLE  METER READING/SCALE
    NOX  SAMPLE  PPM
    NOX  BACKGRO METER READING/SCALE
    NOX  BACKGRO PPM
    302  SAMPLE  METER READING/SCALE
    SO?  SAMPLE  PPM
    S02  BACKGRD METER READING/SCALE
    SO?  BACKGRD PPM

    HC    CONCENTRATION PPM
    CO    CONCENTRATION PPM
    C02  CONCENTRATION PCT
    NOX  CONCENTRATION PPM
    S02  CONCENTRATION PPM
    HC    MASS GRAMS
    CO    MASS GRAMS
    C02   MASS GRAMS
   NOX  MASS GRAMS
   SO?  MASS GRAMS
   TOTAL CARBON GRAMS
              VEHICLE EMISSION RESULTS
      1175  LIGHT DUTY EMISSIONS TEST
DATE  »/27/7?                     MFGR. CODE
ENGINE    .38 LITRE 2             CURB WT.
                        -0
                        0 KG
                          YR.
                          GVM
117b
   0 KG
                                                    H20
       22.b/3
        23b
        1.5/3
         15
       71.»/*
        Ib3
        2.7/*
          5
       33,5/3
        .Sb
        3.7/3
        .Ob
       3S.b/2
       35. b
         • V?.
         .7
       -O.O/*
       0.0
       -O.O/*
       0.0
                                                              .50
                                                             31.1
                                                              0.0
                                                             5.B9
                                                            3.2"?
                                                            0.00
                                                          130.13
                WEIGHTED MASS HC
                WEIGHTED MASS CO
                WEIGHTED MASS C02
                WEIGHTED MASS NOX
                WEIGHTED MASS S02

                ACTUAL  DISTANCE
                          .b8 GRAMS/KILOMETRE
                         2.50 GRAMS/KILOMETR!E
                        b7.»3 GRAMS/KILOMETRE
                          .« GRAMS/KILOMETRE
                         0.00 GRAMS/KILOMETRE

                        12.12 KILOMETRE
                                                                                    WET  BULB  TEMP  11.H  DEC.  C
                                                                                    AHS.  HUMIDITY  11.3  GRAMS/KG
                                                                                    DYNO  ROLL  CONSTANT    1b7.17
                             BLOWER  INLET  PRESS.,
                             BLOWER  INLET  TEMP.
                          Gl 75b.1 MH. H20
                          •»3 OEG. C
                                                                                 2
                                                                              11137
                                                                                3783
                                                                               10.0/3
                                                                                100
                                                                                l.b/3
                                                                                 lfc
                                                                               15. I/*
                                                                                231
                                                                                ».S/*
                                                                                  B
                                                                               20.8/3
 .07
 1.8/2
 1.8
  .7/J
  .7
-O.O/*
 0.0
-O.O/*
 0.0
                        22b
                        .27
                        1-1
                        0.0
                       •».03
                      21.72
                     112.21
                       I.1*?
                       0.00
                     125.30
                FUEL  ECONOMY  BY  CARBON BALANCE =  31.1  KILOMETRE/LITRE
                TOTAL CARBON  EXHAUST             3b3.18 GRAMS
                ESTIMATED FUEL WEIGHT =   ,»2KG.
   3
 bISb
  3511
 12.2/3
  122
  1.8/3
   18
 70.O/*
  151
  2.3/»
    H
 28.1/3

  3.8/3
  .Ob
 »2.3/2
 »2.3
  .8/2
  .8
-O.O/*
 0.0
-O.O/*
 0.0


 10S
 151
                  0.0
                 2.11
                 8.»7
               372.28
                 3.10
                 0.00
               107.75

-------
                    TABLE        EXHAUST EMISSIONS FROM SINGLE BAG SAMPLE
                                       VEHICLE NUMBER SOU
D
t->
cn
             DATE  1/27/77              TIME    -0 H«S.
             MODEL  117b HONDA C83bO FET +750K CARS 105
             DRIVER   KN                TEST HT.     0 KG.
             MET BULB TEMP  1<» C        DRY BULB TEMP  31, C
             SPEC. HUH.  11.8 GRAM/KG   BARO.  71H.3 MM  HG.
                            TEST NO.  ?
                            ENGINE  .H LITHE  P
                            GVH    0 KG
                            REL. HUH.  5b.S PCT
                            MEASURED FUEL  0.00 KG
               RUN DURATION
               BLOWER INLET PRESS.
               BLOWER DIF.  PRESS.
               BLOWER INLET TEMP.
               OYNO REVOLUTIONS
               DISTANCE TRAVELED
               BLOHER REVOLUTIONS
               BLOWER CU. CM /REV.
 ia.77 MINUTES
 7Sb.«l  KM. Hao
 835.5  MM  HBO
   t3  DEG. C
lb.S3  KILOMETRES
  1053*
 8253
  BAG RESULTS
   HC  SAMPLE  HETER READING/SCALE
   HC  SAMPLE  PPH
   HC  BACKGRD HETER READING/SCALE
   HC  BACKGRD PPM
   CO  SAMPLE  HETER READING/SCALE
   CO  SAMPLE  PPH
   CO  BACKGRD HETER READING/SCALE
   CO  BACKGRD PPM
   COS SAMPLE  METER READING/SCALE
   COS SAMPLE  PERCENT
   COS BACKGHD HETER READING/SCALE
   COS BACKGRO PERCENT
   NOX SAMPLE  MFTFR READING/SCALE
   NOX SAMPLE  PPH
   NOX BACKGRD METER READING/SCALE
   NOX BACKGRD PPM
   HC  CONCENTRATION PPH
   CO  CONCENTRATION PPM
   COa CONCENTRATION PCT
   NOX CONCENTRATION PPH
   SOS COCENTRATION PPM
   HC  MASS (GRAMS)
   CO  MASS (GRAKS)
   COa MASS (GRAMS)
   NOX MASS (GRAMS)
   302 MASS (GRAMS)

HC  GRAMS/KILOMETRE      ,?b
CO  GRAMS/KILOMETRE     1.28
coa GRAMS/KILOMETRE    58.»s
HOX GRAMS/KILOMETRt     1.07
SO? GRAMS/KILOMETRE     0.00

HC  GRAMS/KG OF FUEL  13.3S
CO  GRAMS/KG OF FUEL   bb.3
CO? GRAMS/KG OF FUEL   30S3
NOX GRAMS/KG OF FUEL  55.1R
so? GRAMS/KG OF FUEL   o.oo
                                                           11.5/3
                                                            115
                                                            1.5/3
                                                             IS
                        l.l/*
                          3
                       IS. 4/3
                        .73
                        4.1/3
                        .Oh
                       »1. 1/3
                      123.3
                         .5/3
                        1.5
                        101
                        ?•»<»
                        .7?
                      121.4
                       0.0
                                                         •Hb.O?
                                                          17. b»
                                                           0.00
             CARBON BALANCE FUEL ECONOMY
                                              HC   GRAMS/MIN
                                              CO   GRAMS/HIM
                                              CO?  GRAMS/HIN
                                              NOX  GRAMS/MIN
                                              302  GRAMS/HIN
                           .33
                           1.7
                            7b
                          1.3B
                          0.00
                        37.qq
                                                                  KILOMETRES/LITRE

-------
D
            UNIT NO.  100
            VEHICLE MODEL
                TABLE

      TEST NO. 1
CB3bO TRHAL+AIR + RICK
                                                     VEHICLE  EMISSION RESULTS
                                             1975   LIGHT  DUTY  EMISSIONS TEST
                                       DATE   8/12/77                     MFGR. CODE
                                       ENGINE   ,3b  LITRE  Z             CURB NT.
                       -0
                       0 KG
                           VR.
                           GVM
                                                                117b
                                                                   0 KG
            BAROMETER 712.19 MM OF HG.
            DRY BULB TEMP.   27.B DEC. C
            «EL. HUMIDITY     SB PCt.
            EXHAUST EMISSIONS

                 BLOWER DIP. PRESS.,
                 BAG RESULTS
                 BAG NO.
                 RLOHER REVOLUTIONS
                 ROLL COUNTS
                 HC
                 HC
                 HC
                 HC
                 CO
                 CO
                 CO
                 CO
                 COS
                 C02
          G2,  812.B MM. H20
   METER READING/SCALE
   PPM
       SAMPLE
       SAMPLE
       BACKCRD METER READING/SCALE
       BACKGRD PPM
       SAMPLE  METER READING/SCALE
       SAMPLE  PPM
       BACKGRD METER READING/SCALE
       BACKGRD PPM
       SAMPLE  METER READING/SCALE
       SAMPLE  PERCENT
  COS   BACKGRD METER READING/SCALE
  C02   BACKGRD PERCENT
  NOX   SAMPLE  METER READING/SCALE
  NOX   SAMPLE  PPM
  NOX   BACKGRD METER READING/SCALE
  NOX   BACKGRD PPM
  SO?   SAMPLE  METER READING/SCALE
  802   SAMPLE  PPM
  SO?   BACKGRD METER READING/SCALE
  SO?   BACKCRD  PPH

 HC   CONCENTRATION PPH
 CO   CONCENTRATION PPM
 COg  CONCENTRATION PCT
 NOX  CONCENTRATION PPH
 302  CONCENTRATION PPM
 HC   MASS GRAMS
 CO   MASS GRAMS
 CO?  MASS GRAMS
 NOX  MASS GRAMS
 302  MASS GRAMS
 TOTAL  CARBON GRAMS

WEIGHTED  MASS  HC
WEIGHTED  MASS  CO
WEIGHTED  MASS  C02
WEIGHTED  MASS  NOX
WEIGHTED  MASS  302

ACTUAL DISTANCE
                                    1
  3497
 12.0/3
  120
  1.0/3
   10
 bB.O/*
  28b
  1.2/*
    4
 28.9/3
  .18

  .05
 30.3/2
 30.3
  1.2/2
  1.2
 -O.O/*
 0.0
 -O.O/*
 0.0

 110
 275
 .13
29.1
 0.0
3.07
                                                            3.0?
                                                            o.oo
                                                         113.15
                                      .37 GRAMS/KILOMETRE
                                     3.73 GRAMS/KILOMETRE
                                    bB.7* GRAMS/KILOMETRE
                                      .29 GRAMS/KILOMETRE
                                     0.00 GRAMS/KILOMETRE

                                    13.12 KILOMETRE
                                                       WET BULB TEMP  21.7 DEG.  C
                                                       ABS. HUMIDITY  11.0 GRAMS/KG
                                                       DYNO ROLL CONSTANT   9b7.97
                                                       BLOWER INLET PRESS.,  Gl  73b.b MM.  H20
                                                       BLOWER INLET TEMP.    13  OEG.  C
   S
120(14
  3712
 53.9/2
   51
  1.2/3
   12
 71. 2/*
  30b
  2.3/*
    7
 22.3/3
  .3b
  3.1/3
  .05
  5.7/2
  5.7
  1.0/2
  1.0
-o.n/*
  0.0
-o.n/*
 o.o
                                                                              212
                                                                              .31
                                                                              t.7
                                                                              n.n
                                                                             2.03
                                                                            28.2t>
                                                 D.OO
                                               115.41)
    3*11
   80.7/2
     HI
   12.1/2
     12
   7b.O/*
    338
    2.b/»
      8
   2S.b/3
    .12
    3.2/3
    .05
   25.2/2
   25.2
    1.5/2
    1.5
   -O.O/*
    0.0
   -O.O/*
    n.o

    bl
    321
    .37
  23.8
   O.D
  1.11
 18.03
328.bt
  2.1fa
  0.00
 19.09
               FUEL ECONOMY BY CARBON BALANCE =  31.0  KILOMETRE/LITRE
               TOTAL CARBON EXHAUST            357.b* GRAMS
               ESTIMATED FUEL HEIGHT z   .11KG.

-------
       TABLE        EXHAUST EMISSIONS FROM SINGLE BAG SAMPLE
                          VEHICLE NUMBER inn

DATE  8/15/77              TIME    -0 HR3.        TEST NO.  1
MODEL  197b HONDA CBBbO FET    TMERMAL+AIR + RICH  ENGINE  .» LITRE  2
DRIVER   «E                TEST HT.     n KG.     GVW    D KG
MET BULB TEMP  22 C        DRY BULB TEMP  ?R C    REL. HUM.  55.fe PCT
SPEC. HUM.  13.8 GRAM/KG   BARO.  740.•» MM  HG.   MEASURED FUEL  0.00 KG
  RUN DURATION
  BLONER INLET PRESS.
  BLOWER OIF.  PRESS.
  BLOWER INLET TEMP.
  DYNO REVOLUTIONS
  DISTANCE TRAVELED
  BLOHER REVOLUTIONS
  BLOWER CU. CM /REV.
 12.8» MINUTES
 711.2  MM. H20
 812.8  MM  H20
   »3  DEC. C
 9908
Ib.fb  KILOMETRES
  lOfaOl
 8270
  BAG RESULTS
   HC  SAMPLE  METER READING/SCALE
   HC  SAMPLE  PPM
   HC  BACKGRD METER READING/SCALE
   HC  BACKGRD PPM
   CO  SAMPLE  METER READING/SCALE
   CO  SAMPLE  PPM
   CO  BACKGRD METER READING/SCALE
   CO  BACKGRD PPM
   C02 SAMPLE  METER READING/SCALE
   C02 SAMPLE  PERCENT
   C02 BACKGRD METER READING/SCALE
   C02 BACKGRD PERCENT
   NOX SAMPLE  METER READING/SCALE
   NOX SAMPLE  PPM
   NOX BACKGRD METER READING/SCALE
   NOX BACKGRD PPM
   HC  CONCENTRATION PPM
   CO  CONCENTRATION PPM
   C02 CONCENTRATION PCT
   NOX CONCENTRATION PPM
   302 COCENTRATION PPM
   HC  MASS (GRAMS)
   CO  MASS (GRAMS)
   C02 MASS (GRAMS)
   NOX MASS (GRAMS)
   308 MASS (GRAMS)
                       B3.B/2
                         8H
                       12.8/2
                         13
                       b2.b/*
                        sss
                         .8/*
                          2
                       ••7.2/3
                        .81
                        H.3/3
                        .07
                       BD.fl/2
                       80.8
                        1.1/2
                        1.1
                         72
                        2f»
                        .75
                       79.8
                       0.0
                       s.ns
                      20.89
                    inib.s?
                      12.19
                       o.no
HC GRAMS/KILOMETRE
CO GRAMS/KILOMETRE
C02 GRAMS/KILOMETRE
NOX GRAMS/KILOMETRE
S02 CRAMS/KILOMETRE
HC GRAMS/KG OF FUEL
CO GRAMS/KG OF FUEL
CO? GRAMS/KG OF FUEL
NOX GRAMS/KG OF FUEL
SO? GRAMS/KG OF FUEL
.11
1.27
bl.78
.7fa
0.00
9.12
b2.S
30«2
37. 3b
0.00
CARBON BALANCE FUEL ECONOMY
.19
1.27
bl.78
.7fa
0.00
9.12
b2.S
30»2
37. 3b
0.00





HC
CO
C02
NOX
302





GRAMS/MIN
GRAMS/MIN
GRAMS/MIN
GRAMS/MIN
GRAMS/MIN





.2H
l.b
79
. 17
o.oo
                                              3b.l8  KILOMETRES/LITRE

-------
a
!-•
00
             UNIT NO.  *00
             VEHICLE MODEL
                TABLE

      TEST NO. ?
CB3bO TRMALtAIR + RICH
              VEHICLE EMISSION RESULTS
      H7S  LIGHT DUTY EMISSIONS TEST
DATE  8/15/77                     MFGR. CODE
ENGINE    ,3b LITRE ?             CURB WT.
-0
0 KG
YR.
GVM
117b
   0 KG
             BAROMETER 7H?.7D MM OF HG.
             DRY BULB TEMP.   ?8.3 DEC. C
             BEL. HUMIDITY     Sb PCT.

             EXHAUST EMISSIONS
BLOWER OIF. PRESS., G?. 812.8 MM. H?0
BAG RESULTS
BAG NO.
BLQNER REVOLUTIONS
BOLL COUNTS
HC SAMPLE METER READING/SCALE
HC SAMPLE PPM
HC BACKGRD METER READING/SCALE
HC BACKGRD PPM
CO SAMPLE METER READING/SCALE
CO SAMPLE PPM
CO BACKGRO METER READING/SCALE
CO BACKGRD PPM
CO? SAMPLE METER REAOING/SCALE
COa SAMPLE PERCENT
COS BACKGRD METER READING/SCALE
CO? BACKGRD PERCENT
NOX SAMPLE METER READING/SCALE
NOX SAMPLE PPM
NOX BACKGRD METER READING/SCALE
NOX BACKGRO PPM
SO? SAMPLE METER READING/SCALE
SOI SAMPLE PPM
SO? BACKGRD METER READING/SCALE
SO? 8ACKGRO PPM
HC CONCENTRATION PPM
CO CONCENTRATION PPM
CO? CONCENTRATION PCT
NOX CONCENTRATION PPM
SO? CONCENTRATION PPM
HC MASS GRAMS
CO MASS GRAMS
CO? MASS GRAMS
NOX MASS GRAMS
SO? MASS GRAMS
TOTAL CARBON GRAMS
WEIGHTED MASS HC .38 GRAMS/KILOMETRE
WEIGHTED MASS CO 3.7b GRAMS/KILOMETRE
WEIGHTED MASS CO? 78. ?3 GRAMS/KILOMETRE
WEIGHTED MASS NOX .3? GRAMS/KILOMETRE
WEIGHTED MASS SO? 0.00 GRAMS/KILOMETRE


1
7170
3501
18.3/3
183
1.5/3
IS
?3.3/3
5HO
.1/3
?
31.7/3
.S3
3.7/3
.Ob
?t>.3/?
?b.3
i.o/e
1.0
-O.O/*
o.n
-O.O/*
O.O
It. 9
S?3
.»7
?S.3
n.n
».8S
30. 3b
*33.0»
?.b1
0.10
135.11





                ACTUAL DISTANCE
                                     1?,07 KILOMETRE
                                                        WET  BULB  TEMP   ?1.7 DEG. C
                                                        ABS. HUMIDITY   13.7 GRAMS/KG
                                                        OYNO ROLL CONSTANT   1b7.17
                                                                                    BLOWER INLET PRESS.,  01  711.8 MM.  H?0
                                                                                    BLOWER INLET TEMP.    13  PEG.  C
                                                                               H1S7
                                                                                 3758
                                                    l.b/3
                                                     Ib
                                                   8b.fi/*
                                                    ?OS
                                                     .1/3
                                                      ?
                                                   25.?/3
                                                    .»!
                                                    3.1/3
                                                    .Ob
                                                    b.O/?
                                                    b.O
                                                     ,8/?
                                                     .8
                                                  -0.0/»
                                                    o.n
                                                  -o.n/*
                                                    o.o

                                                    30
                                                    l"»fl
                                                    .35
                                                   S.?
                                                   0.0
                                                  l.-ft
                                                 11.18
                                                5H0.55
                                                   .1?
                                                  0.00
                FUEL ECONOMY 8Y CARBON BALANCE =   ?7.5   KILOMETRE/LITRE
                TOTAL CARBON EXHAUST            107.8b  GRAMS
                ESTIMATED FUEL HEIGHT =    .S7KG.
                                                                                                   83
                                                                                                 l?."t/?
                                                                                                   13
                                                                                                 87. t/*
                                                                                                  »?7
                                                                                                  ?.8/*
                                                                                                   5
                                           3.8/3
                                           .Ob
                                         31. O/?
                                         31.0
                                           .B/?
                                           .8
                                         -O.O/*
                                          0.0
                                         -O.O/*
                                          0.0

                                           70
                                          •HI
                                          .»3
                                         30. a
                                          0,0
                                         1.15
                                        ?3.09
                                      380.57
                                         3.10
                                         0.00
                                      115. tb

-------
G
                      TABLE         EXHAUST  EMISSIONS  FROM  SINGLE  BAG  SAMPLE
                                         VEHICLE  NUMBER  fOfl
              DATE
              MODEL
              DRIVER   KN
              WET BULB TEMP   e? c
              SPEC. HUM.   13.5 GRAM/KG
8/15/77              TIME    -0 HR3.        TE3T NO.  2
 l«»7b HONDA CB3bO FET    THERMAL+AIR + RICH  ENGINE  ,n LITRE  2
                     TEST HT.     rf KG.     GVH    0 KG
                     DRY BULB TEMP  ?9 C    REL. HUM.  53.0 PCT
                     BARO.  7»0.7 MM  HG.   MEASURED FUEL  0.00 KG
                RUN  DURATION
                BLOWER  INLET  PRESS.
                BLOWER  OIF.   PRESS.
                BLOWER  INLET  TEMP.
                OYNO REVOLUTIONS
                DISTANCE  TRAVELED
                BLOHER  REVOLUTIONS
                BLOWER  CU.  CM /REV.
                 18.73 MINUTES
                 73«>.b  MM. H20
                        MM  H20
                       812.8
                         H3
                lt>.H5
                  lOSlb
                 82b7
                             DEC. C

                             KILOMETRES
  BAG RESULTS
   HC  SAMPLE  METER READING/SCALE
   HC  SAMPLE  PPM
   HC  BACKGRD METER READING/SCALE
   HC  BACKGRD PPM
   CO  SAMPLE  METER READING/SCALE
   CO  SAMPLE  PPM
   CO  BACKGRD METER READING/SCALE
   CO  BACKGRD PPM
   CO? SAMPLE  METER READING/SCALE
   CO? SAMPLE  PERCENT
   CO? BACKGRD METER READING/SCALE
   CO? BACKGRD PERCENT
   NOX SAMPLE  METER READING/SCALE
   NOX SAMPLE  PPM
   NOX BACKGRD METER READING/SCALE
   NOX BACKGRD PPM
   HC  CONCENTRATION PPM
   CO  CONCENTRATION PPM
   CO? CONCENTRATION PCT
   NOX CONCENTRATION PPM
   SO? COCENTRATION PPM
   HC  MASS (GRAMS)
   CO  MASS (GRAMS)
   CO? MASS (GRAMS)
   NOX MASS (GRAMS)
   SO? MASS (GRAMS)

HC  GRAMS/KILOMETRE
CO  GRAMS/KILOMETRE
C02 GRAMS/KILOMETRE
NOX GRAMS/KILOMETRE
SO? GRAMS/KILOMETRE
                                        .17
                                       1.53
                                      59.78
                                        .B5
                                       0.00
                                       78.H/2
                                         78
                                       12.5/2
                                         13
                                       71. b/*
                                        301
                                         .1/»
                                          3
                                       tS.5/3
                                        .78
                                        3.1/3
                                        .US
                                       S2.D/2
                                       92.0
                                        1.2/2
                                        1.2
                                         b?
                                                            10.1
                                                            0.0
                                                            2.81)
                                                           25.09
                                                          183.21
                                                           13. If
                                                            o.no
              HC   GRAMS/KG  OF FUEL    8.59
              CO   GRAMS/KG  OF FUEL    77.1
              CO?  GRAMS/KG  OF FUEL    3021
              NOX  GRANS/KG  OF FUEL  »?.B3
              SO?  GRAMS/KG  OF FUEL    0.00
              CARBON BALANCE FUEL ECONOMY
                          HC  GRAMS/MIN
                          CO  GRAMS/MlN
                          coa GRAMS/MIN
                          NOX GRAMS/HIM
                          302 GRAMS/HIM
                                                 .ea
                                                 2.0
                                                  77
                                                1.09
                                                n.oo
                                              37.12
                                                                    KILOMETRES/LITRE

-------
ro
o
            UNIT NO.  tOO
            VEHICLE MODEL
                TABLE

      TEST NO. 1
CB3bn ST. CARBtCAT + AIR
                                                    VEHICLE EMISSION RESULTS
                                             1975  LIGHT OUT* EMISSIONS TEST
                                       DATE   8/30/77                     MFGR. CODE
                                       ENGINE    ,3b LITRE Z             CURB WT.
                                           -0
                                           0 KG
                                          YH.
                                          GVH
                              197t
                                 0 KG
            BAROMETER 740.11 MM OF HG.
            DRY BULB TEMP.   27.2 DEG. C
            REL. HUMIOITY     55 PCT.

            EXHAUST EMISSIONS

                 BLOWER DIF. PRESS., 62,
                 BAG RESULTS
                 BAG NO.
                 BLOWER REVOLUTIONS
                 ROLL COUNTS
                 HC
                 HC
                 HC
                 HC
                 CO
                 CO
                 CO
                 CO
                 co?
                      SAMPLE
              BIB.8 MH. H20
   METER READING/SCALE
   PPM
       SAMPLE
       SAMPLE
       BACKGRD MFTER READING/SCALE
       RACKGRO PPM
       SAMPLE  MFTER READING/SCALE
       SAMPLE  PPM
       BACKGRD METER READING/SCALE
       BACKGRO PPM
       SAMPLE  METER READING/SCALE
 CO?   SAMPLE  PERCENT
 CO?   BACKGRD METER READING/SCALE
 CO?   BACKGRD PERCENT
 NOX   SAMPLE   METER  READING/SCALE
 NOX   SAMPLE   PPM
 NOX   BACKGRO METER  READING/SCALE
 NOX   flACKGRO  PPM
 SO?   SAMPLE   METER  READING/SCALE
 SO?   SAMPLE   PPH
 SO?   BACKGRD  METER  READING/SCALE
 SO?  RACKGRD P»M

 HC   CONCENTRATION PPM
 CO   CONCENTRATION PPM
 CO?  CONCENTRATION PCT
 NOX  CONCENTRATION PPH
 SO?  CONCENTRATION PPM
 HC    MASS  GRAMS
 CO    MASS  GRAMS
 CO? ;  MASS  GRAMS
 NOX  MASS  GRAMS
 SO?   MASS  GRAMS
 TOTAL  CARBON  GRAMS

WEIGHTED MASS  HC
WEIGHTED MASS CO
WEIGHTED MASS CO?
WEIGHTED MASS NOX
WEIGHTED MASS SO?

ACTUAL DISTANCE
      1
    b98S
     3119
    11.9/3
     199
     2.1/3
     ?1
    ?9.3/3
     bB9
     .5/3
     11
   11.3/3
     .70
     3.5/3
     .05
   11.0/2
   11.0
    2.B/Z
    2.8
   -O.O/*
    0.0
   -o.o/*
    0.0

    179
    657
    ,b5
   11.*
    n.o
   1.99
 3b.97
578.51
  1.1?
  n.oo
178.07
                                      .35 GRAMS/KILOMETRE
                                     5.01 GRAMS/KILOMETRE
                                   103.bs GRAMS/KILOMETRE
                                      .10 GRAMS/KILOMETRE
                                     0.00 GRAMS/KILOMETRE

                                    12.07 KILOMETRE
                                                       WET BULB TEMP  80.b DEG.  C
                                                       ABS. HUMIDITY  12.7 GRAMS/KG
                                                       OYNO ROLL CONSTANT   9b7.97
                                                       BLOWER INLET PRFSS.,  Gl  73b.b  MM.  H?0
                                                       BLOWER INLET TEMP.    H3  DEG. C
   2
11998
  3792
 •»b.'8/a
   '•7
 IB.b/2
   19
 7».8/*
  330
                                                    .5?
                                                    3.»/3
                                                    .05
                                                    3.R/2
                                                    3.9
                                                    2.7/2
                                                    3.7
                                                  -n.o/*
                                                    0.0
                                                  -O.O/*
                                                   o.n

                                                    29
                                                   313
                                                   .17
                                                   1.3
                                                   0.0
                                                  1.39
                                                 30.19
                                                718.28
                                                   .22
                                                 0.00
                                                210.18
   3
 b9bB
  3185
 bO.1/2
   bO
 15.8/2
   Ib
 91.2/*
  183
  2.2/*
   7
 3b.b/3
  .hi
  3.b/3
  .Ob
 10.1/2
 10.1
  2.1/2
 2.1
-O.O/*
 0.0
-O.O/*
 0.0

  15
                                                                                               .5b
                                                                                               8.1
                                                                                               0.0
                                                                                              1.25
                                                                                             25.92
                                                                                            19B.33
                                                                                               .80
                                                                                              0.00
                                                                                            118.20
               FUEL ECONOMY BY CARBON BALANCE =  20.B  KILOMETRE/LITRE
               TOTAL CARBON EXHAUST            53b.15 GRAMS
               ESTIMATED FUEL WEIGHT =    .bBKG.

-------
                   TABLE
                    EXHAUST EMISSIONS FROM SINGLE BAG SAMPLE
                          VEHICLE NUMBER »00
DATE  8/30/77              TIME    -0 HRS.
MODEL  lS7b HONDA CB3bO FET ST.CARB*CAT+AIR
DRIVER   KN  ..              TEST WT.     0 KG.
WET BULB TEMP  21 C        DRY BULB TEMP  27 C
SPEC. HUM.  12.7 GRAM/KG   BARO.  7H0.1 MM  HG.
              RUN DURATION
              BLOWER INLET PRESS.
              BLOHER DIP.  PRESS.
              BLOWER INLET TEMP.
              DYNO REVOLUTIONS
              DISTANCE TRAVELED
              BLOWER REVOLUTIONS
              BLOWER CU. CM /REV.
                       12.77 MINUTES
                       73b.b  MM. H20
                       812.8  HM  H20
                         13  DEG. C
                      10077
                      lb.75  KILOMETRES
                        105*2
                       82b7
                                                              TEST  NO.   1
                                                              ENGINE  .»  LITRE   2
                                                              GVN    0  KG
                                                              REL.  HUM.  s».7 PCT
                                                              MEASURED  FUEL  0.00  KG
D
to
H
                           METER READING/SCALE
                           PPM
                   BACKGRD METER READING/SCALE
                   BACKGRD PPM
                   SAMPLE  METER READING/SCALE
                   SAMPLE  PPM
                   BACKGRD METER READING/SCALE
  BAG RESULTS
   HC  SAMPLE
   HC  SAMPLE
   HC
   HC
   CO
   CO
   CO
   CO  BACKGRD  PPM
   C02 SAMPLE   METER  READING/SCALE
   C02 SAMPLE   PERCENT
   C02 BACKGRD  METER  READING/SCALE
   C02 BACKGRD  PERCENT
   NOX SAMPLE   METER  READING/SCALE
                PPM
       BACKGRD  METER  READING/SCALE
       BACKGRD  PPM
       CONCENTRATION  PPM
                NOX  SAMPLE
                NOX
                NOX
                HC
                CO  CONCENTRATION PPM
                C02 CONCENTRATION PCT
                NOX CONCENTRATION PPM
                302 COCENTRAT10N PPM
                HC  MASS (GRAMS)
                CO  MASS (GRAMS)
                C02 MASS (GRAMS)
                NOX MASS (GRAMS)
                302 MASS (GRAMS)

             HC  GRAMS/KILOMETRE      .OS
             CO  GRAMS/KILOMETRE     ».!»
             C02 GRAMS/KILOMETRE    RO.VS
             NOX GRAMS/KILOMETRE      .IS
             S02 GRAMS/KILOMETRE     o.oo

             HC  GRAMS/KG OF FUEL   3.37
             CO  GRAMS/KG OF FUEL  ISO.3
             C02 GRAMS/KG OF FUEL   2S22
             NOX GRAMS/KG OF FUEL   b.82
             S02 GRAMS/KG OF FUEL   0.00
             CARBON BALANCE FUEL ECONOMY
  IS.8/2
    50
  1H.O/2
    1»
  3b.O/3
   HSR
    .5/3
    11
  bO.0/3
  I.Ob
   ».l/3
   .Ob
  23.3/2
  23.3
   2.»/2
   2.»
    37
   817
   1.01
   21.1
   0.0
   l.Sb
  bS.33
13*7.58
   3.15
   0.00
                                 HC  GRAMS/MIN
                                 CO  GRAMS/MIN
                                 C02 GRAMS/MIN
                                 NOX GRAMS/MIN
                                 302 GRAMS/MIN
       .12
       S.*
       1Mb
       ^5
      0.00
    2b.bS  KILOMETRES/LITRE

-------
to
10
           UNIT NO.   »00
           VEHICLE  MODEL
                TABLE

      TEST NO. ?
CB3bO ST. CARB+CAT + AIR
                                                     VEHICLE  EMISSION RESULTS
                                             J97S   LIGHT  DUTY EMISSIONS TEST
                                       DATE   3/31/77                     MFGR. CODE
                                       ENGINE   .3b  LITRE a             CURB HT.
                                       -0
                                       0 KG
                                          YR.
                                          GVM
                             197b
                                0 KG
           BAROMETER  739,39  MM OF  H6.
           DRY  BULB TEMP.    27.8 DEO.  C
           REL. HUMIDITY      55 PCT.
          EXHAUST EMISSIONS

               BLOWER OIF, PRESS.,
               BAG RESULTS
               BAG NO.
               BLOWER REVOLUTIONS
               ROLL COUNTS
               HC
               HC
               HC
               HC
               CO
               CO
               CO
               CO
               CO?
               CO?
          G?,  812.B MM. H?0
   METER  READING/SCALE
   PPM
       SAMPLE
       SAMPLE
       BACKGRD METER READING/SCALE
       BACKGRO PPM
       SAMPLE  METER READING/SCALE
       SAMPLE  PPM
       BACKGRO METER READING/SCALE
       BACKGRD PPM
       SAMPLE  METER READING/SCALE
       SAMPLE  PERCENT
 CO?   BACKGRD METER READING/SCALE
 CO?   BACKGRO PERCENT
 NOX   SAMPLE  METER READING/SCALE
 NOX   SAMPLE  PPM
 NOX   BACKGRD METER READING/SCALE
 NOX   BACKGRD PPM
 808   SAMPLE  METER READING/SCALE
 SO?   SAMPLE  PPM
 SO?   BACKGRD  METER  READING/SCALE
 SO?   BACKGRD  PPM

 HC   CONCENTRATION PPM
 CO   CONCENTRATION PPM
 CO?  CONCENTRATION PCT
 NOX  CONCENTRATION PPM
 SO?  CONCENTRATION PPM
 HC   MASS  GRAMS
 CO   MASS  GRAMS
 CO?  MASS  GRAMS
 NOX  MASS  GRAMS
 SO?   MASS  GRAMS
 TOTAL  CARBON GRAMS

 WEIGHTED HASS  HC
 WEIGHTED MASS  CO
WEIGHTED MASS co?
WEIGHTED MASS NOX
WEIGHTED MASS so?

ACTUAL DISTANCE
  1
b980
 3535
lb.3/3
 Ib3
                                 ?8.3/3
                                  bb
                                                   .50
                                                   ?.1
                                                   n.o
                                                  l.»l
                                                35. ?3
                                               7Sb.7b
                                                   .»?
                                                 o.on
             FUEL ECONOMY BY CARBON BALANCE =   19.9  KILOMETRE/LITRE
             TOTAL CARBON EXHAUST            SbR.3S GRAMS
             ESTIMATED FUEL HEIGHT =    .bbKG.
  3
b97?
 35?b
bb.b/?
  h7
1S.9/?
  Ib
?».5/3
 5b9
                                  39.8/3
                                   .b7
                                   5.2/3
                                   .08
                                  11.8/2
                                  11.8
                                   3.3/2
                                   3.3
                                  -n.o/*
                                   o.o
                                  -o.o/*
                                  o.o

                                   52
                                  .bO
                                  8.7
                                  n.o
                                 1.13
                                30,h9
                               5?9.»3
                                  .H7
                                 O.no
                               158.S9

-------
                      TABLE
                                   EXHAUST  EMISSIONS FROM SINGLE BAG SAMPLE
                                         VEHICLE  NUMBER  •HID
U
10
W
              DATE   8/31/77               TIME     -0  MRS.
              MODEL   H7fc  HONDA CB3faO FET ST. CARB+CAUAIR
              DRIVER  KN                 TEST  HT.      n KG.
              WET BULB TEMP   21 C         DRY BULB TEMP 28 C
              SPEC.  HUM.   12.5 GRAM/KG    BARO.   739.1  MM  HG.
                                                TEST NO.  2
                                                ENGINE  .t LITRE  2
                                                GVW    a KG
                                                REL. HUM.  52.0 PCT
                                                MEASURED FUEL  0.00 KG
                RUN DURATION
                BLOWER  INLET  PRESS.
                BLOWER  DIF.   PRESS.
                BLOWER  INLET  TEMP.
                DYNO  REVOLUTIONS
                DISTANCE  TRAVELED
                BLOWER  REVOLUTIONS
                     12.7b MINUTES
                     73b.b  MM. H20
                     812.8  MM  H20
                       »3  DEC. C
                    10030
                    Ib.b7  KILOMETRES
                      10537
BLOWER CD. CM /REV.  82bS

BAG RESULTS
 HC  SAMPLE  METER READING/SCALE
 HC  SAMPLE  PPM
 HC  BACKGRD METER READING/SCALE
 HC  BACKGRD PPM
 CO  SAMPLE  METER READING/SCALE
 CO  SAMPLE  PPM
 CO  BACKGRD METER READING/SCALE
 CO  BACKGRD PPM
 C02 SAMPLE  METER READING/SCALE
 C02 SAMPLE  PERCENT
 C02 BACKGRD METER READING/SCALE
 COS BACKGRD PERCENT
 NOX SAMPLE  METER READING/SCALE
 NOX SAMPLE  PPM
 NOX BACKGRD METER READING/SCALE
 NOX BACKGRD PPM
 HC  CONCENTRATION PPM
 CO  CONCENTRATION PPM
 C02 CONCENTRATION PCT
 NOX CONCENTRATION PPM
 302 COCENTRATION PPM
 HC  MASS  (GRAMS)
 CO  MASS  (GRAMS)
 C02 MASS  (GRAMS)
 NOX MASS  (GRAMS)
 302 MASS  (GRAMS)
   51.7/2
     55
   15.b/?
     Ib
   »n.2/3
    1b8
     .5/3
     11
   58.7/3
   l.n«
    3.3/3
    .05
   23.3/2
   23.3
    2.7/2
    Z.7
     HO
    •»23
    ."»•<
   20.8
   o.n
   l.bl
  78.1H
1321. 7-»
   3.07
   0.00
                        .10
               HC  GRAMS/KILOMETRE
               CO  GRAMS/KILOMETRE
               C02 GRAMS/KILOMETRE
               NOX GRAMS/KILOMETRE
               302 GRAMS/KILOMETRE

               HC  GRAMS/KG OF FUEL
               CO  GRAMS/KG OF FUEL
               C02 GRAMS/KG OF FUEL
               NOX GRAMS/KG OF FUEL
               S02 GRAMS/KG OF FUEL   „.„„
               CARBON BALANCE FUEL ECONOMY
79. *b
.18
0.00
3.70
170.5
2840
b.70
0.00



HC
CO
C02
NOX
302



GRAMS/MIN
GRAHS/MIN
GRAMS/MIN
GRAMS/MIN
GRAMS/MIN



.13
fe.l
10H
.2*
0.00

-------
                  STEADY-STATE EMISSIONS CONCENTRATIONS
                          MOTORCYCLE  Kawasaki KZ 900
Date   12/07/76
Sequence  Baseline   KZS-1
Condition
Speed,
mi/hr
0
20
30
40
50
60
0

Notes:
Gear
N
2
3
4
5
5
N

Engine
rpm
1000
2400
?800
3050
3400
4050
1000

Load
0
.49
1.08
2.05
3. 30
4. 74
0

Concentrations
CO,
%
1.68
5.68
5. 56
4.94
4. 91
4.67
?.21

coz,
%
6.33
8.06
8.75
9.98
10.60
10. 99
6.25

02,
%
10.0
4.6
3.5
3. 5
2.8
2.3
^.2

NO,
ppm
25.
67.
129.
345.
350.
790.
29.

FID HC,
ppm C
9, 760
7,760
4,670
3, 680
3.980
3.070
9,680

Vacuum set: Outside V. 7 in. Hg










Inside 9. 0 in. Hg ' • ' ' 	 t
                   STEADY-STATE EMISSIONS CONCENTRATIONS
                           MOTORCYCLE   KZ-900
 Date   1/13/77
 Sequence   Baseline  Check-Out., KZS-la
Condition
Speed,
mi/hr
Idle
40
60





Notes:
Gear
N
4
5





Engine
rpm
'1000
3000
4000





Load

2.07
4.80





Concentrations
CO,
1 1.60
4.61
5.10





co2,
6.76
10.12
10.55





°%
8.0
3.6
2.5





NO,
i ppm
23.
265.
485.





FID HC,
Lppm C
12 ,000
3,920
3,360





Settings - jfiiot air screw: stock









' " " ' ._
Jet needle position: stock - center 	 	 "
bparjc plugs gapped: stock .028-. 032 inch (0.7-0.8 mm) 	
Carb. vac. from t, to R 10.5, 7.4, 9,0, 8 in."Hff "
                                         D-24

-------
 Date   1/17/77
                    STEADY-STATE EMISSIONS CONCENTRATIONS
                            MOTORCYCLE   KZ-900
               Sequence  1st  Lean Adjustment, K2S-2
Conditon
Speed,
mi/hr
Idle
20
30
40
50
60
Idle

Gear
N
2
3
4
5
5
N

Engine
rpm
1000
2500
2800
3050
3400
4050
1000

Load
	
0.45
1.08
2.06
3.27
4.73
	

Cone entrations
CO,
%
0.47
3.53
3.43
3.53
1.62
0.94
0.70

C02,
%
6.09
9.08
10.01
10.55
12.02
12.62
6.33

o2.
%
12.0
5.3
4.3
3.4
3.0
2.5
11.1

NO,
ppm
27.
81.
150.
280.
1430.
1500.
36.

FID HC,
ppm C
13,600
4,800
2,680
2,880
2,400
1,200
9,120










Notes:   Settings - Pilot air  screw; out half turn from stock
                     Jet needle  clip position:  up 1 notch from stock
                     Max.  head  temp, at 60 mph:  200°C, max. gas temp,  at station  #1,  775'
                     Ambient  Temperature:  70° +_ 2°
                     WOT time:  5.03 sec +0.10 sec
                   STEADY-STATE EMISSIONS CONCENTRATIONS
                            MOTORCYCLE   KZ-900
Date
1/18/77
Sequence  1st Lean Adjustment + GDI, K2S-3
Condition
Speed,
mi/hr
Idle
30
60
Idle




Gear
N
3
5
N




Engine
rpm
1000
2800
4050
1000




Load
____
1.11
4.80
	




Concentrations
CO,
%
0.32
2.45
0.76
0.53




C02,
%
4.78
9.18
11.79
4.49




oz.
%
14.0
5.4
4.2
13.6




NO,
ppm
19.
145.
1625.
.21.




FID HC,
ppm C
11,400
2,240
1,160
8,560













Notes:    Settings  -  Same  as above but spark plugs gapped to .045" for GDI  system
	Temperature not taken	
                     Carburetor vac. from L to R:  10, 8.7,8.7, 7.4 in.  Hg
                     WOT time:  5.15 + 0.10 sec
                                          D-25

-------
Date
1/18/77
                   STEADY-STATE EMISSIONS CONCENTRATIONS
                           MOTORCYCLE  KZ-900
Sequence  2nd Lean Adjustment + GDI, KZS-4
Conditon
Speed,
mi/hr
Idle
20
30
40
50
60
Idle

Notes:
Gear
N
2
3
4
5
5
N

Engine
rpm
1000
2400
2800
3050
3400
4050
1100

Load
	
0.45
1.09
2.08
3.28
4.80
	

Concentrations
CO,
%
0.12
1.06
0.35
0.24
0.24
0.21
0.12

C02,
%
4.21
9.18
9.91
10.44
10.44
10.77
4.78

°2>
%
14.6
7.5
7.1
6.5
6.8
6.0
13.6

NO,
ppm
39.
120.
315.
660.
1025.
900.
44.

FID HC,
ppm C
13,600
4,400
1,440
960
1,200
440
10,240










Settings - Pilot air screw out one and a half turns from stock
Jet needle clip position: top notch position
                    WOT time:  5.35 sec +_ 0.10 sec
  Motorcycle would not negotiate LA-4 cold start,  excessive use of choke needed
  Throttle movement would not produce results  - tendency to over and under shoot trace
                    Pilot air screw too far out - lean


                   STEADY-STATE EMISSIONS CONCENTRATIONS
                           MOTORCYCLE    KZ-900
Date   1/19/77	Sequence  2nd Lean Adjustment + GDI, KZS-5
Condition
Speed,
mi/hr
Idle
30
60





Notes:
Gear
N
3
5





Engine
rpm
1500
2700
4000





Load
	
1.13
4.87





Concentrations
CO,
0.88
1.95
0.24





C02,
— " !!••.
6.53
9.80
11.33





02.
10.1
6.4
5.5





NO,
ppm
— ••— •MW^B,^,
40.
175.
1160.





FID HC,
ppm C
14,800
2,560
880














settings - fiiot air screw: out one half turn out from stock
Jet needle clip position: top notch posit-inn
CoiL. vac. checked dilei lun: right out carb. vac. was readjusted f rom T'to" 7 in Hg <
Quality of idle improved after carb. ad -just.
                                         D-26

-------
                    STEADY-STATE EMISSIONS CONCENTRATIONS
                            MOTORCYCLE   KZ-900
 Date    1/19/77
 Sequence  2nd Lean Adjustment + GDI, KZS-6
Conditon
Speed,
mi/hr
Idle
20
30
40
50
60
Idle
Idle
Gear
N
2
3
4
5
5
N
N
Engine
rpm
1000
2450
2600
3000
3450
4000
2050
1000
Load
	
0.52
1.17
2.11
3.44
4.99
	
	
Concentrations
CO,
%
0.21
0.32
0.76
0.23
0.24
0.23
1.75
0.18
C02,
%
6.88
9.39
10.22
10.55
10.35
11.05
8.11
5.22
o2.
%
11.4
8.1
6.5
6.3
6.6
5.8
8.3
13.3
NO,
ppm
43.
160.
270.
690.
910.
1030.
50.
32.
FID HC,
ppm C
10,500
4,800
1,600
1,280
1,600
608
9,600
10,000








idle speed readjusted
Notes: Setting - Pilot air screw: out one turn from stock
                    Jet needle  clip position:  top notch
  Max.  head temp,  at  60 mph  -, max, gas temp. - 750°C
  Inside  exhaust  temp, runs  cooler than outside exhaust temp. - typical at idle but
     not  other  speeds^ ^ ^^  from R ^ L/ ?_1/2/ 3, 2-7/8, 2-3/4
  Test  #1 -  FTP and  FET were run at this setting - did not perform very well on dyno-
     too  lean,  excessive use of choke was necessary
                   STEADY-STATE EMISSIONS CONCENTRATIONS
                           MOTORCYCLE  KZ-900
Date     1/24/77
Sequence   3rd Lean  Adjustment + GDI, KZS-7
Condition
Speed,
mi/hr
Idle
20
30
40
50
60
Idle

Notes:
Gear
N
2
3
4
5
5
N

Engine
rpm
1000
2500
2800
3100
3400
4050
1000

Load
_—
0.46
1.12
2.09
3.33
4.80
	

Concentrations
CO,
%
1.24
4.35
3.36
2.75
0.91
0.24
1.85

C02,
%
6.25
8.39
9.70
10.77
12.02
12.26
6.01

0*
%
•11.2
5.8
4.9
4.2
3.9
4.1
11.1

NO,
ppm
22.
65.
145.
390.
1690.
1580.
25.

FID HC,
ppm C
7,760
3,920
2,720
2,720
2,160
620
6,800










Settings - Pilot air screws: all two turns out from bottom
clip position: top notch
 Max, head temp, at 60 mph, approx. 200°C; max,  gas temp,  at 60  mph,  approx. 750°C
 Motorcycle performance was acceptable on dyno
                    Pilot air screws were adjusted out another 1/4  turn
 Dyno performance was OK - borderline limit,  FTP and FET tests No.  2  first  step were run
                                         D-27

-------
                  STEADY-STATE EMISSIONS CONCENTRATIONS
                          MOTORCYCLE  Kawasaki KZ-900
Date
3/11/77
Sequence  Final Lean Adjustment + GDI, KZS-8
Condition
Speed,
mi/hr
Idle
20
30
40
50
60
Idle

Notes:
Gear
N
2
3
4
5
5
N

Engine
rpm
1200
2400
2800
3100
3450
4100
1200

Load
—
0.56
1.19
2.12
3.31
4.78
-

Concentrations
CO,
2.41
5.88
5.00
3.91
1.30
0.24
3.00

C02,
7.92
8.30
9.49
10.88
12.55
12.82
8.03

°%
8.8
5.2
4.0
3.3
3.1
3.8
7.8

NO,
ppm
32
57
112
375
650
1440
37

FID I-JC,
pprn C
4.640
4,320
2,880
2,760
2,000
400
3,760










Run after FTP'S and FET's with final "borderline" limit adjustments
Pilot Air Screws: out 1 3/4 turns, vacuum from L to R: 9.2, 8.6, 576 ', 9.2 in. Hg.
Max. head temp at 60 mph 190°C, Max gas temp - station #1 at 60 mph - 755'dC
 W.O.T. accel time 0-100 kph,  5.5 sec
 Jet Needle clip position:  top
                    STEADY-STATE EMISSIONS CONCENTRATIONS
                            MOTORCYCLE Kawasaki KZ-9QO
 Date   3/30/77
                Sequence   KZS-9 + reed valves
Condition
Speed,
ini/hr
Idle
20
30
40.
50
60
Idle

Notes:
Gear
N

3
4
5
5
N

Engine
rpm
1000
2400
2800
3100
3400
4100
1200

»
Load
	
0. 57
1.24
2.19
3. 48
4.99


Concentrations
CO,
%
1.43
3.72
4.02
1.91
0.47
0.21
2.05

run with chevette reed va
C02,
%
5.2C
7.37
8.11
9.8C
10. 77
11.22
5. 61

°2,
%
12.8
8.0
6. -9
6.3
6.0
5.9
11. 5

NO,
pprn
. 11.
43.
80.
380.
1175.
1340.
18.

FID HC,
ppm C
4, 960
3,072
2,560
1,780
• 960
300^~
2, 560

Ives - pipes insulated



•
> dilution ^~*
-••' 1 '
"'J ' - """ ~""*"1

1
max. head temp, at 60 mph - 18u°C • " — ' ' " """ -' ' """
max. gas temp^ at 60 mph - 775 °C " "JJ — — — — • 	 , . ,
                                        D-28

-------
 Date
5/30/77
                    STEADY-STATE EMISSIONS CONCENTRATIONS
                            MOTORCYCLE   Kawasaki KZ-900
Sequence    KZS-10
Condition
Speed,
mi/hr
Idle
20
30
40
50
60
Idle

Gear
N
2
3
4
5
5
N

Engine
rpm
1000
2400
2800
3100
3400
4050
1000

Load
	
0.50
1.17
2.17
3.38
4.81-
	

Concentrations
CO,
%
0.70
1.59
1.33
0.90
0.26
0.13
0.71

C02,
%
5.74
8.34
8.95
9.52
9.70
L0.25
5.73

°2.
%
12.4
8.5
8.0
7.5
7.8
7.3
11.8

NO,
ppm
16.
14.
40.
245.
765.
965.
16.

FID HC,
ppm C
3,360
780
640
580
600
320
3,140








reaction implied by
temp, at sta. 4 being
higher than sta. 3

dilution only



Notes:    Cast Pump.  0440  installed with 1.07; I..drive, pipes insulated
          Max.  head temp.  160°C, carburetors leaned as with KZS-8
          Max.  exhaust  gas teTtip. 740°C
          WOT accel  time  0 - 100 kph =5.4 sec
                   STEADY-STATE EMISSIONS CONCENTRATIONS
                           MOTORCYCLE   Kawasaki KZ-900
Date    6/09/77
              Sequence
                                   KZS-11
Condition
Speed,
mi/hr
Idle
^^•«.*™**«™"».^— ^™
20
30
40
50
60
Idle

Notes:
Gear
N
•
2
3
4
c
5
N

fiast
Engine
rpm
1200
2500
2800"
3050
3450
4025
1250

Load
_._..! ~
0.52
1.19
2.16
3.40
4.80
____

Concentrations
CO,
%
0.94
1.30
1.40
0.65
0.24
0.21
0.82

C02,
%
6.50
8.11
8.72
9.08
9.28
10.01
7.02

_ n440 installed - cort liners installed _.._ _ _.
Max Head' temp. 155°C, carburetor leaned as with Kldb-B
Max. exhaust gas temp. 740"C at bu mph
	 W.O.T. accel time u-iOO kph =5.9 sec.
                                        D-29

-------
 Date   8/3/77
                   STEADY-STATE EMISSIONS CONCENTRATIONS
                          MOTORCYCLE  Kawasaki KZ  900
             Sequence  KZS-12
Condition
Speed,
mi/hr
Idle
20
30
40
50
60
Idle

Notes:
Gear
N
2
3
4
5
5
N

Engine
rpm
1000
2400
2800
3000
3400
4000
1000

Load

0.52
1.21
2.16
3.39
4.90
—

Concentrations
CO,
%
).91
1.67
1.36
).90
5.34
3.24
1.03

C02,
%
5.07
8.27
9.00
9.32
9.70
10.12
4.90

o2.
%
12.8
8.2
7.5
7.3
7-3
6.8
11.5

NO,
ppm
12.
10.
34.
210,
^685.
1110.
14.

FID HQ,
ppm C
2,040
650
480
456
472
296
1,800


y
^ possible reaction j
Vindicated by \- dilution
J temperature data



~
Lean Carburetor: after vacuum alignment + GDI + Air Injection * Port Liners
Max. head temp. 190°C 	
Max. exhaust gas temp, at station #1 = 740°C **
W.O.T.  0-100 kph accel time = 5.6 sec
                  STEADY-STATE EMISSIONS CONCENTRATIONS
                          MOTORCYCLE  Kawasaki KZ-900
Date
8/08/77
Sequence     KZS-13
Condition
Speed,
mi/hr
Idle
20
30
40
50
60
Idle

Notes:
Max . EJ
Gear
N
2
3
4
5
5
N

Engine
rpm
1000
2400
2700
3000
3350
4000
1000

Load
_! 	 .
0.51
1.19
2.17
3.37
4.80
	

Concentrations :
CO,
%
).004
).055
D.008
).008
).010
).012
3.008

C02,
%
6.84
11.70
12.14
12.14
11.22
LI. 22
7.50

o2,
%
11.3
5.3
4.5
4,6
6.1
6.2
10.3

NO,
ppm
18.
29.
55.
215.
Lj435.
548.
21.

FID HC,
ppm C
184
220
122
152
104
92
204

Exh. Temo. . °c
Enter
Cat.
200
310
35p
350
375
430
205

Lean carburetion, GDI, port liners, (2) catalyst PTX 413 -f- Air,
Exit
Cat.
425
500
540
5QQ
390
400
385

Air
Injection
Rate , cfm
1.00
2.45
9 07
1 37
3.49
4.25
1.00

Pump No. 440 at 0.6:1
chaust temp at station # 1 - 750°cr at 60 mph
Max. head temp - 185°C at 60 mph
W.O.T. 0-100 kph acceleration time 5.5 sec.
                                       D-30

-------
        UNIT NO.  BOO
        VEHICLE MODEL
      TEST NO. 1
KAWASAKI KH 100
TABLE                   VEHICLE EMISSION RESULTS
                1175  LIGHT DUTY EMISSIONS TEST
          DATE 10/ ?/7b                     MFGR.  CODE
          ENGINE    .81 LITRE 1             CURB WT.
-0
0 KG
YR.
SVH
                                                                                                                            0 KS
        BAROMETER 712.11 MM OF HG.
        DRY BULB fEMP.   25.b DEG. C
        REU. HUMIDITY     ID PCT.

        EXHAUST EMISSIONS
to
H
BLOWER DIP. PRESS. r GS , *10.7 MM. H20
RAG RESULTS
RAG NO.
BLOWER REVOLUTIONS
ROLL COUNTS
HC SAMPLE METER READING/SCALE
HC SAHPLE PPM
HC BACKGRD METER READING/SCALE
HC BACKGRD PPM
CO SAMPLE METER READING/SCALE
CO SAMPLE PPM
CO BACKGRO METER READING/SCALE
CO BACKGRD PPM
CUE SAMPLE METER READING/SCALE
C02 SAMPLE PERCENT
COS BACKGRD METER READING/SCALE
C02 6ACKGRD PERCENT
NOX SAMPLE METER READING/SCALE
NOX SAMPLE PPM
NOX BACKGRD HETER READING/SCALE
NOX BACKGRD PPM
802 SAMPLE METER READING/SCALE
308 SAMPLE PPM
SO? BACKGRD METER READING/SCALE
SO? BACKGRD PPM
HC CONCENTRATION PPM
CO CONCENTRATION PPM
C02 CONCENTRATION PCT
NOX CONCENTRATION PPM
SO? CONCENTRATION PPM
HC MASS GRAMS
CO MASS GRAMS
COS MASS GRAMS
NOX MASS GRAMS
SO? MASS GRAMS
TOTAL CARBON GRAMS
WEIGHTED MASS HC 3. as GRAMS/KILOMETRE
HEIGHTED MASS CO 21.17 GRAMS/KILOMETRE
WEIGHTED MASS COS 77.27 GRAMS/KILOMETRE
WEIGHTED MASS NOX .13 GRAMS/KILOMETRE
HEIGHTED MASS 302 0.00 GRAMS/KILOMETRE


1
10*3 +
31b2
11. 1/1
1110
.1/1
10
7b.3/3
2033
1.0/3
22
28.7/3
.17
2.b/3
.04
l».0/2
i».n
i.e/a
1.2
-o.o/*
0.0
-o.o/*
0.0
1152
18
.»H
ia.i
o.o
40.38
131.25
»8b.2J
1.31
n.oo
S27. 3b





              ACTUAL DISTANCE
                                   11.18 KILOMETRE
              FUEL ECONOMY BY CARBON BALANCE s  17.b
              TOTAL CARBON EXHAUST            btl.lS
              ESTIMATED FUEL WEIGHT s   .7»KG.
                               KILOMETRE/LITRE
                              GRAMS
                                                        WET  BULB  TEMP  lb.7  DEG.  C
                                                        ABS.  HUMIDITY   8.3  GRAHS/KG
                                                        DYNO ROLL CONSTANT   1b7.17
                                                                               BLOHEH  INLET PRESS.,
                                                                               BLOWER  INLET TEMP.
                                                                             61 *00.2 MM. H20
                                                                             »3 OEG. C
                                                                             2
                                                                          17737
                                                                            3701
                                                      bO
                                                    bS.0/3
                                                    1757
                                                     1.1/3
                                                      ?t
                                                    lB.b/3
                                                     .30
                                                     2.3/3
                                                     .0>>
                                                     3.5/2
                                                     3.5
                                                      .I/?
                                                      .1
                                                    -D.O/*
                                                     0.0
                                                    -o.n/*
                                                     o.o

                                                     ?B2
                                                    1703
                                                                             0.0
                                                                           Ib.BO
                                                                          201.53
                                                                          501.13
                                                                             .18
                                                                            0.00
                                                                          231.10
                                                       3
                                                    103fa8
                                                      3158
                                                     31.0/3
                                                      310
                                                       .5/1
                                                       50
                                                     81.7/3
                                                     2231
                                                      1.1/3
                                                       21
                                                     SI. 1/3
                                                      .35
                                                      1.5/3
                                                      .02
                                                      1.3/2
                                                      1.3
                                                      1.0/2
                                                      1.0
                                                     -O.O/*
                                                      0.0
                                                     -o.o/*
                                                      0.0

                                                      312
                                                                       .33
                                                                       8.3
                                                                       0.0
                                                                     10.17
                                                                    152.13
                                                                    3b8.78
                                                                       .8S
                                                                      0.00
                                                                    171. bl

-------
       TABLE
                      EXHAUST  EMISSIONS  FROM  SINGLE  BAG SAMPLE
                            VEHICLE  NUMBER  800
D
u>
DATE 10/ b/7b              TIME    -0 MRS.
MODEL  l*»7b KB 100 KAHASAKIHIMAY CYCLE
DRIVER   TJ                TEST WT.   Ifl KG.
WET BULB TEKP  15 C        DRY BULB TEMP  ?b C
SPEC. HUH.   b.H GRAM/KG   BARO.  7»a.? MM  HG.
                                                    TEST  NO.   1
                                                    ENGINE   .1 LITRE  »
                                                    GVW     0  KG
                                                    «EL.  HUH.  30.7 PCT
                                                    MEASURED  FUEL  O.UO KG
  RUN DURATION
  BLOWER INLET PRESS.
  BLOWER DIP.  PRESS.
  BLOWER INLET TEMP.
  DYNQ REVOLUTIONS
  DISTANCE TRAVELED
  BLOWER REVOLUTIONS
  BLOWER CU.  CM /RtV.
                        12.75  MINUTES
                       IbOO.E   MM.  H20
                       1778.0   MM   H20
                        1825
                       lb.33
                                          DEC. C

                                          KILOMETRES
                       7b51
  BAG
   HC
   HC
   HC
   HC
   CO
   CO
   CO
   CO
   coe
   coa
   CO?
   cos
   NO*
   NOX
   NOX
   NOX
   HC
   CO
  cog
  NOX
  SO?
  HC
  CO
  co?
  NOX
  302
       RESULTS
        SAMPLE
        SAMPLE
                            METER RfAOING/SCALE
                            PPM
                    BACKGRD  METER READING/SCALE
                    8ACKGRO  PPM
                    SAMPLE
                    SAMPLE
                METER READING/SCALE
                PPM
        BACKGRD METFR READING/SCALE
        BACKGRD PPM
        SAMPLE  METER READING/SCALE
        SAMPLE  PERCENT
        BACKGRD METER READING/SCALE
        BACKGRD PERCENT
        SAMPLE  METER READING/SCALE
        SAMPLE  PPM
        BACKGRD METER READING/SCALE
        BACKGRD PPM
        CONCENTRATION PPM
        CONCENTRATION PPM
        CONCENTRATION PCT
        CONCENTRATION PPM
        COCENTRATION  PPM
        MASS  (GRAMS)
        MASS  (GRAMS)
        MASS  (GRAMS)
        MASS  (GRAMS)
        MASS  (GRAMS)
                        .83
HC  GRAMS/KILOMETRE
CO  GRAMS/KILOMETRE
CO? GRAMS/KILOMETRE
NOX GRAMS/KILOMETRE
SO? GRAMS/KILOMETRE
HC  GRAMS/KG OF FUEL
CO  GRAMS/KG OF FUEL
CO? GRAMS/KG OF FUEL
NOX GRAMS/KG OF FUEL
SO? GRAMS/KG OF FUEL
CARBON BALANCE FUEL ECONOMY
 271
 1.3/3
  13
bl.?/?
•31*0
  .»/2
  15
38.1/3
 .b»
 3.7/3
 .Ub
31.<»/a
31. <»
                                                         3105
                                                         0.0
                                                        13. b3
                                                       330.01
                                                       190.15
                                                         f.S?
                                                         0.00
0.00
27.8
-------
                                           TABLE
            UNIT  MO.  BOH
            VEHICLE  MODEL
            DRV WM.H IFUP.
            PEL, HU^T'llTY
                TEST NO, ?
          KAWASAKI K? 100

         ?n MM OF HG.
            ?LF.  PPM
                      HACKGRO METER  READING/SCALE
                      «*r.«GRD PPM
                      SAMPLE
                      SAMPLE
HC
HC
HC
HC
CO
CO
CO
co
CO?
CO?
CO?
CO?
                 wox'  SAMPLF;
sn?
SOS
so?
SO?

HC
CO
CO?
NOX
SU?
HC
CO
CO?
NOX
SO?
        "ETER PEADlKG/SCALt
        PPM
HACKGRO METER REAOlNG/SCALf
HUCKGRO PPM
SAMPLE  METER READING/SCALE
SAMPLE  PERCENT
BACKGRO METER READING/SCALE
BACKGHO PfHCEHiT
SAHPLF  METER RFADING/SCALE
        PPM
BACKGRO METER READING/SCALE
HACKGRt1 PPV.
SA»PLE  METER READING/SCALE
                       BACx
                           MASS  sn?
                                               i
                                            10)03
                                             10.H/*
                                             10*0
                                             Kl,3/3
                                             IBS?
                                              i.a/3
                                                               .15
                                                               3.0/3
                                                               .05
            1.1
          •O.O/*
            0,0
          -o,n/*
            0,0

          inee
           17.?
            0,0
          as, so
         lOb.2?
         iiio.ai
           1.71,
           ft. 00
                     ?7.jn
                     hS.n?
                        .lb
                      n.nn  GRAMS/KILOMETRE
                 ACTUAL
                 FUEL ECONOMY  9Y  CARSON
                 TOTAL CAR9CM  EXHAUST
                 ESTTMATEO FUF.L WEIGHT i
                                =   11.*   KILOMfTRE/LITRE
                                S8?.»t  GRAMS
                                                                  WET BULB TEMP   is.n  OEG,  C
                                                                  ABS, HUMIDITTf   b.S,  (iHAMS/KG
                                                                  DYMO ROLL CONSTANT    qb7.<»7
                                                                  BLOWER INLET PRESS.,  GI  *on.a MM, H?O
                                                                  HLUWER INLET TEMP.    »3  DEC.  C
                              a
                           17HOS
                             371J
                            31.J/3
                             ni
                             1.7/3
                              17
                            b8,0/3
                            1757
                             1,8/9
                              31
                            IB. 1/3
                             .?"»
                             ».0/3
                             .Ob
  1,5
 "0,0/»
  0.0
 -0.0/*
  O.fl
 Ibll
  ,?3
  3,?
  a.o
17.75
  .55
 0,00
                    3
                    11
                   35?1
                  ea.H/a
                   ?BH
                   1.7/3
                    17
                  7?, 7/3
                                                                                                  1.2/3
                                                                                                   Eb
                                                                                 3,0/3
                                                                                 ,05
                                                                                 l.b/2
                                                                                 l.b
                                                                                -o.n/*
                                                                                 0,0
                                                                                -D.O/*
                                                                                 0,0
                                                                                IBS?
                                                                                 .50
                                                                                10. b
                                                                                 0,0
                                                                              331. IS
                                                                                1.08
                                                                                0,00
                                                                              1SS.7?

-------
                      TABLE
             EXHAUST EMISSIONS FROM SINGLE  BAG  SAMPLE
                   VEHICLE NUMBER 800
D
to
               DATE  ID/  7/71.               TIME     -0  HRS.
               MODEL   117b  KAWASAKI Kg RQOHIWAY CYCLE
               DRIVER    TJ                 »EST WT.    m KG.
               WET BULB  TEMP  17 C         DRY BULB  TEMP  2b C
               SPEC. HUM.   S.O GRAM/KG    BARO.   7»2.H MM  H6.
                                            TEST  NO.   2
                                            ENGINE   .•» LITRE   •>
                                            GVW     0  KG
                                            REL.  HUM.  »3.0 PCT
                                            MEASURED  FUEL  0.00  KG
                RUN DURATION
                BLOWER INLET PRESS.
                BLOWER OIF.  PRESS.
                BLOWER INLET TEMP.
                DYNO REVOLUTIONS
                DISTANCE TRAVELED
                BLOWER REVOLUTIONS
                12.75 MINUTES
               Ib00.2  MM. H20
               1778.0  MM  H20
                  13  DEG. C
               lb.32  KILOMETRES
                 15523
                BLOWER CU. CM /REV.  7fa3b
                BAG RESULTS
                 HC  SAMPLE
                     SAMPLE
                 HC
                 HC
                 HC
                 CO
                 CO
                 CO
                 CO
        METER READING/SCALE
        PPM
BACKGRD METER READING/SCALE
BACKGRO PPM
SAMPLE
SAMPLE
             METER READING/SCALE
             PPM
     BACKGRD METER READING/SCALE
     BACKGRD PPM
 C02  SAMPLE  METER READING/SCALE
 C02  SAMPLE  PERCENT
 C02  BACKGRD METER READING/SCALE
 COS  BACKGRD PERCENT
 NOX  SAMPLE  METER READING/SCALE
 NOX  SAMPLE  PPM
 NOX  BACKGRD METER READING/SCALE
 NOX  BACKGRO PPH
 HC   CONCENTRATION PPM
 CO   CONCENTRATION PPM
 COS  CONCENTRATION PCT
 NDX  CONCENTRATION  PPM
 302  COCENTRATION  PPM
 HC   MASS (GRAMS)
 CO   MASS (GRAMS)
 C02  MASS (GRAMS)
NOX MASS (GRAMS)
SOa MASS (GRAMS)
             HC  GRAMS/KILOMETRE      .a*
             CO  GRAMS/KILOMETRE    SO.03
             cn? GRAMS/KILOMETRE    sb.ss
             NOX GRAMS/KILOMETRE      .25
             802 GRAMS/KILOMETRE     0.00

             HC  GRAMS/KG OF FUEL  21.32
             CO  GRAMS/KG OF FUEL  701.7
             COS GRAMS/KG OF FUEL   1171
             NOX GRAMS/KG OF FUEL   8.72
             305 GRAMS/KG OF FUEL   0.00
    3.H/3
     3
-------
                                           TABLE

            UNIT  NO.   BOO         TEST NO.  1
            VEHICLE  MODEL   KZ  ino  1ST STEPt 2n<*
                                         ADJUSTMENT
            BAROMETER  717.52 MM OF  HG.
            DRY BULB  TE«P.    25.n DEG. C
            REL.  HUMIDITY      18 PCT.
                                                       VEHICLE EMISSION  RESULTS
                                               1175  LIGHT DUTY EMISSIONS  TEST
                                         DATE  1/2R/77
                                         ENGINE    .1? LITRE H
V
U)
Ul
                                     Git *01.8 MM. H20
EXHAUST EMISSIONS

     BLOWER DIF. PRESS.,
     HAG RESULTS
     RAG NO.
     RLOWtR REVOLUTIONS
     ROLL COUNTS
     HC   SAf-PLE  METER READING/SCALE
     HC   SAMPLE  PPM
     HC   BACKGRD METER READING/SCALE
     HC   BACKGRD PPM
     co   SAMPLE  METER READING/SCALE
     CO   SAKPLt  PPM
     CO   BACKGRD METER READING/SCALE
     CO   BACKGRD PPM
     COS  SAMPLE  METER READING/SCALE
     CO?  SAMPLE  PERCENT
     CO?.  BACKGRD METER READING/SCALE
     C02  BACKGRO PERCENT
     NOX  SAMPLE  METER READING/SCALE
     NOX  SAMPLE  PPM
     NOX  BACKGRD METER READING/SCALE
     NOX  B»CKGRO PPM
     502  SAMPLE  METER READING/SCALE
     S02  SAMPLE  PPK
     802  BACKGRD METER READING/SCALE
     902. BACKGHD PPM

     HC   CONCENTRATION PPM
     CO   CONCENTRATION PPM
     C02  CONCENTRATION PCT
     NOX  CONCENTRATION PPM
     SO*  CONCENTRATION PPM
     HC   MASS GRAMS
     CO   MASS GRAMS
     CO?  MASS GRAMS
     NOX  MASS GRAMS
     SO?  MASS GRAMS
                  TOTAL  CARBON  GRAMS

                  WEIGHTED  MASS HC
                  WEIGHTED  MASS CO
                  WEIGHTED  MASS C02
                  WEIGHTED  MAS3 NOX
                  WEIGHTED  MASS S02

                  ACTUAL  DISTANCE
    1
 10125
   352*
  IB.b/H
  18bO
   5.H/3
    51
  33.3/3
   710
    .3/3
     b
  35.0/3
   .51
   3.2/3
   .05
  2b.2/2
  2b.2
   1.2/2
   1.2
  -O.O/*
   0.0
  -O.O/*
   0.0
   771
   .SH
  25.1
   0.0
 b7.b3
 58. 1?
b13.11
  2.52
  0.00
251.08
                            3.85 GRAMS/KILOMETPE
                            s.i7 GRAMS/KILOMETRE
                          103.85 GRAMS/KILOMfTRE
                             .37 GRAMS/KILOMFTPE
                            0.00 GRAMS/KILOMETRE

                           12.21 KILOMETRE
                 FUEL ECONOMY BY CAKBON  BALANCE  =   18.1  KILOMETRE/LITRE
                 TOTAL CARBON EXHAUST            b31.bl GRAMS
                 ESTIMATED FUEL HEIGHT =   .73KG.
                            MFGR.  COPE
                            CURB WT.
                        -0
                        0 KG
                          YR.
                          GVM
117b
   o KG
                                                                       HET  BULB  TEMP  12.2  OEG.  C
                                                                       ABS.  HUMIDITY   a.b  GRAMS/KG
                                                                       OYNO ROLL CONSTANT   1b7.S7
                       BLOWER INLET PRESS.,  Gl *2f.O MM. H?0
                       BLOW£« INLET TEMP.   *3 DEG. C
    e
 17818
   3825
  3H.1/3
   3f<»
  11.5/1
   115
  10.b/3
   23b
   0.0/3
     U
  52.1/3
   .37
   2.H/3
   .Of
  11.0/2
  11.0
   1.2/2
   1.2
  -n.n/*
   o.n
  -o.o/*
   o.n

   23S
   233
   .33
   "».8
   o.n
 IS.IB
 3n.il
b71.BO
  l.bl
  o.un
201.10
    3
 10315
   351b
  21.b/3
   Sib
   8.1/3
    81
  51. O/*
   111
    .2/3
     1
  31.b/3
   .52
   3.b/3
   .Ob
  32.8/2
  32.8
   1.2/2
   1.2
  -O.O/*
   0.0
  -O.O/*
   0.0

   131
   187
   .17
  31.7
   0.0
 11.01
5b0.21
  3.17
  0.00
Ib3.13

-------
                      TABLE
EXHAUST EMISSIONS FROM SINGLE BAG SAMPLE
      VEHICLE NUMBER ano
               DATE  1/20/77              TIME    -0 HRS.        TEST NO.  1
               MODEL  lS7b KAWASAKI KZ-SOOFET  1ST STEP, 2nd ADJUST.ENGINE  .<) LITRE  H
               DRIVER   KN                IFST WT.     n KG.     GVW    0 KG
               WET 8ULB IEMP  13 C        DRY BULB TEMP  ?7 C    REL. HUM.  1».2 PCT
               SPFC, HUM.   .3.2 GRAM/KG   BARO.  7*7.5 MM  HG.   MEASURED FUEL  0.00 KG
                 RUN DURATION         l?.7b MINUTES
                 BLOWER INLET PRESS. 15e-».0  MM. H20
                 BLOWKR CIF.  PRESS.
                 BLOWER INLET TEMP.
                 OYNO REVOLUTIONS
                 DISTANCE TRAVELED
                 BLOWER REVOLUTIONS
                 BLOWER CU.  CM /REV.
  1701.8  MM  H20
     »3  DEC. C
  10050
  lh.71  KILOMETRES
    15701
   8027
O

U>
BAG RESULTS
 HC  SAMPLE   METER  READING/SCALE
 HC  SAMPLE   PPM
 HC  BACKGRD  METER  READING/SCALE
 HC  BACKGMD  PPM
 CO  SAMPLE   METER  READING/SCALE
 co  S*«PLE   PPM
 CO  3ACKGRO  METER  READING/SCALE
 CO  BACKGRO  PPM
 COe SAMPLE   METER READING/SCALE
 C02 SAMPLE   PERCENT
 CO? BACKGRD METER READING/SCALE
 C02 BACKGRD PERCENT
 NOX SAMPLE  METER READING/SCALE
 NOX SAMPLE  PPM
 MOX BACKGRO METF.R READING/SCALE
 NOX BACKGRD PPM
HC  CONCENTRATION PPM
CO  CONCENTRATION PPM
CO? CONCENTRATION PCT
NOX CONCENTRATION PPM
S02 COCENTRATION  PPM
HC  MASS (GRAMS)
CO  MASS (GRAMS)
C02 MASS (GRAMS)
NOX MASS (GRAMS)
S02 MASS (GRAMS)
             HC  GRAMS/KILOMETRF      .
-------
UNIT MO.  800
VEHICLE MODEL
                     TA8LE

           TEST  NCI.  2
     KZ900  181 STEPi  3rd HIJUST.
?
to
          BAROMFTEfl 7tb.OU MM OF HG.
          DRY  BHL3 TEMP.    25.b DEG.  C
          REU.  HUMIDITY     2S PCT.

          EXHAUST  EMISSIONS

               BLOWER OIF. PRESS.r G2, *1B.O MM. H20
               BAG RESULTS
               BAG NO.
               BLOkiER REVOLUTIONS
               ROLL COUNTS
                    SAHPLE
                    SAMPLE
     HC
     HC
     HC
     HC
     CO
     CO
     CO
     CO
     CO?
     C02
     C02
     cos
     NOX
     NOX
     NOX
     NOX
     SO?
     so2
     soe
     so?

     HC
     CO
     t-02
     NOX
     so?
     HC
     CO
     CO?
     NOX
     S02
     TOIAL
        HETER REAOIWG/SCAtE
        PPM
BACKGRO METER READING/SCALE
BAtKGRD PPH
SAHPLE
SAMPLE
        METER READING/SCALE
        PPM
8ACKGSD METER READING/SCALE
BACKGRD PPM
SAMPLE  METER READING/SCALE
SAMPLE  PERCENT
BACKGKD METER READING/SCALE
flACKGRO PERCENT
SAMPLE  NETFR READlNG/SCAuE
SAMPLE  PPM
B*CK6RD METER READING/SCALE
BACKGHO PPM
SAMPLE  METER READING/SCALE
SAMPLE  PPM
BACKGKD METER READING/SCALE
BACKCRD PPM

CONCENTRATION PPM
CONCENTRATION PPM
CONCENTRATION PCT
CONCENTRATION PPM
CONCENTRATION PPM
MASS GRAMS
MASS GRAMS
MASS GRAMS
MASS GRAMS
MASS GRAMS
 CARBON GRAMS
                                             VEHICLE EMISSION RESULTS
                                     1175  LIGHT DUTY EMISSIONS TEST
                               DATE  1/35/77                     MFGH.  CODE    -0
                               ENGINE    .1  LITRE t             CURB  WT.      0 KG

                                                            MFT BiJLfl TEMP   13. s [>EG.  C
                                                            ABS. HUMIDITY    5.1 GRAMS/KG
                                                            OYN« ROLL  CONSTANT    -»t,7.q?
                                           YR.
                                           GVH
                               117b
                                  U KG
                                         1
                                      10311
                                        3510
                                       Ib.S/t
                                       ib?a
                                        3.9/3
                                         39
                                          11
                                        3*. 0/3
                                         .57
                                         3.9/3
                                         .Ob
                                        3B.B/2
                                        28.8
                                         1.5/2
                                         1.5
                                        -O.O/*
                                         u. a
                                        -n.o/*
                                         n.u

                                        1583
                                         982
                                         .51
                                        27. »
                                         0.1J
                                       5B.Rb
                                       b9.18
                                      bUb.19
                                        2.85
                                        n.no
                                      ?fb.0b
      WEIGHTED MASS  HC
      WEIGHTED MASS  CO
      WEIGHTED MASS  C02
      WEIGHTED MASS  NOX
      v-EIGHTrO MASS  SO?

      ACTUAL  DISTANCE
                 3.31 CRAMS/KILIMfTRE
                11.27 GRAMS/KILOMETRE
                98.0"* GRAHS/KlLOhFTRE
                  ,3b GRAMS/KILOMETRE
                 0.00 GRAMS/KILOHETRE

                12.22 KILOMETRE
                                                                       BLUMER INLET PRESS., Gl *29.1 MM. HSO
                                                                       BLOWER INLET TEMP.   H3 DEG. C
    2
 17801.
   3832
  21.2/3
   212
   3.7/3
    37
  30.2/3
   711
    .b/3
    13
  23,0/3
   .37
   3.9/3
   .Ob
   8.2/2
   8.2
   1.0/2
   i.n
  -O.O/*
   0.0
  -O.O/*
   0.0

   17b
   b88
   ,32
   7.2
   0.0
 11.27
 8fl. Bb
b«?.bl
  1.29
  0.00
223.21
    3
 10387
   352b
  20.B/3
   2"8
   2.9/3
    29
  20.3/3
   tbb
    .7/3
    IS
  30.3/3
   .50
   Y.S/3
   .07
  33.1/8
  33.1
   1.1/2
   1.1
  -O.O/*
   0.0
  -O.O/*
   0.0

   180
  32.0
   n.o
  b.72
 33. »t
517.15
  3.35
  o.on
lbl.30
     FUEL ECONOMY  BY  CARBON  BALANCE  s  IS.b   KILOMETRE/LITRE
     TOTAL CARBON  EXHAUST             «,30,K)  GRAMS
     ESTIMATED FUEL WEIGHT =   .73KG.

-------
o
w
00
                     TABLE         EXHAUST  EMISSIONS  FROM  SINGLE  BAG  SAMPLE
                                        VEHICLE  NUMBER  BOO

             DATE   1/55/77              TIME     -0  HRS.         TEST NO.  ?
             MODEL   197* KAWASKI  K7.  900 FET   1ST  STEPi 3rd ADJ.  ENGINE   .* LITRE  «
             DR1VEB    JB                TEST  WT.     0 KG.      GVW     0  KG
             WET Bute  TCMP   n c        o»r BULB  TEMP  ?<» c     REL,  HUM.  ss.s PCT
             SPEC, HUM.   5.0 GRAM/KG   BARO.   7»b.O Mf»  HB.    MEASURED  FUEL  0.00 KG
RUN DURATION
BLOrtER JWLfT PRESS.
BLOWER OIF.  PRESS.
BLOWER INLET TEMP,
OYNO REVOLUTIONS
DISTANCE TRAVELED
BLOwER REVOLUTIONS
BLOWER CU. CM /REV.

BAG RESULTS
 HC  SAMPLE  METER
 HC  SAMPLE  PPM
                                     12,77 MINUTES
                                    !S?<).1   MM, H?0
                                    IbSS.b   MM  H?0
                                      H3  DE6. C
                                    100*7
                                    lfa.70  KILOMETRES
                                     15780
                                     BOfel
 HC  BACKG8D PPM
 co  SAMPLE  METER READING/SCALE
 CO  SAMPLE  PPM
 co  PACKGBD METER READING/SCALE
 CO  84CKGRO PPM
 co? SAMPLE  METER READING/SCALE
 CO? SAMPLE  PERCENT
 co? BACKGRO METER READING/SCALE
 COg 9ACKGRD PERCENT
 NOX SAMPLE  METER READING/SCALE
 NOX SAMPLE  PPM
 NOX BACKGRO METER READING/SCALE
 NO* 9AC«G&B PpM
 HC   CONCENTRATION PPM
 CO   CONCENTRATION PPM
 CO?  CONCENTRATION PCT
 NOX  CONCENTRATION PPM
 SO?  CHCENTRATION  PPM
 HC   MASS (GRAMS)
 CO   MASS (GRAMS)
 CO?  MASS (GRAMS)
NOX MASS (GRAMS]
SO? MASS (GRAMS)
            HC  GRAMS/KILOMETRE
            CO  GffAM9/KILOMETR£
            CO? GRAMS/KILOMETRE
            NOX GRAMS/KJtOMETRE
            SO? GRAMS/KILOMETRE

            HC  GRAM3/KG OF  FUEL
            CO  GRAMS/KG OF  FUEL
            co? GRAMS/KG OF  FUEL
            NOX GRAMS/KG OF  FUEL
            30? GRAMS/KG OF  FUEL
            CARBOM BALANCE FUEL
                     I."*!
                    85.75
                      ,7S
                     o.oo

                   15.Ib
                                                          15.0/3
                                                           ISO
               l.b/*
                 5
              H^.S/3
               .Bb
               *.3/3
               .07
              8«».3/?
              St. 3
               1,7/2
               1,7
               199
               £81
               .90
              8?. 7
              0.0
              7.80
             31.17
                                                        13.0?
                                                         0.00
                    O.UO
HC  GRAMS/MIN
CO  GRAMS/MIN
co? GHAMS/MIN
NOX GRAMS/MIN
SO? GRAMS/MIN
   us
  1.05
  0.00
?5.B3
                                                  KILOMETRES/LITRE

-------
                                        TABLE                    VEHICLE EMISSION RESULTS
                                                         1S7S   LIGHT DUTY EMISSIONS TEST
         OMIT NO.  BOO        TEST NO. 3          DATE   1/88/77                      HFGR. CODE
         VEHICLE MODEL  KZIUD IST STEP, 3rd ADJUST. ENGINF    .so  LITRE »             CUHB WT.
                                                                -o
                                                                0 KG
                                           VR.
                                           GVM
                              lS7b
                                 0 KG
         BAROMFTFR 73tG.  C
                                             ABS. HUMIDITY    3.8  GNAMS/KG
                                             OY»0 ROLL CONSTANT    Sb7.<»?
      BLUHEH  INLET  PRESS.,  til *18.S MM. H20
      8LOHEK  INLET  TEMP.    13 OEG. C
    a
 17733
   3BJ5
  ao.o/3
   aoo
   a.1/3
    ai
  27.b/3
   b<»b
    .2/3
     >»
  aa.3/3
   .3b
   3.3/3
   .05
   s.n/a
   •t.o
    .s/e
    .«»
  -o.o/*
   o.o
  -o.o/*
   o.u

   ian
   b3t
   .31
   B.I
   0.0
 11.30
 flO.HS
b2S.H3
  1.38
  o.on
   3
in»et
  3510
 17.5/3
  175
  l.b/3
   Ib
 IS. 7/3
  tse
   .1/3
    a
 21.3/3
  .«B
  3.5/3
  .05
 aa.a/a
 aa.a
   .a/a
   .8
 -o.o/*
  0.0
 -o.o/*
  0.0

  IbO
                                                           31.4
                                                            0.0
                                                           5. SO
                                                          33. Ob
                                                         SOB.b?
                                                           3.1»
                                                           0.00
                                                         158.11
               FUEL ECONOMY BY CARBON BALANCE =  19.5  KILOMETRE/LITRE
               TOTAL CARBON EXHAUST            SSb.Bl GRAMS
               FSTIMATEO FUEL WEIGHT s   ,b1KG.

-------
       TAflLE
                                  EXHAUST EMISSIONS FROM SINGLE PAG SAMPLE
                                        VEHICLE NUMBER 81)0
G

O
DATE  l/PH/77              JIME    -0 HH8.        TEST NO.  3
MOPEL  117h KAWASAKI K2SOO FET  1ST STEP, 3rd ADJ. ENGINE  ."> LITRE  »
DRIVEK   KM                IE9T WT.     0 KG.     GVW    0 KG
HET SULB TEMP  13 C        OUT 8ULH TEHP  ?3 C    REL. HUM.  37.1 PCT
SPFC. HUM.   ».q 6RAW/K6   BARO.  7*0.3 MM  HS.   MEASURED FUEL  0.00 KG
                RUN DURATION
                BLOWER INLET PRESS. 1SSV.O
                RLOWER DIF.  PRESS. IfcSR.l
                BLOWER INLET TFMP.     »3
                DYNO flEVOLUTIOMS
                DISTANCE TRAVELED
                RLOWtR REVOLUTIONS    1571b
                PLOHER CU. C»* /REV.  802S
        l?.7b MINUTES
               MM.  H?0
               MM   HSO
          *3  OEG.  C
       10063
       lfa.73
                             KILOMETRES
                PAG RESULTS
                 HC  SAMPLE
                 HC  SAMPLE
                 HC
                 HC
                 CO
                 CO
                 CO
                 CO
METER READING/SCALE
PPH
METER READING/SCALE
PPM
MtTER READING/SCALE
         SAMPLE
         SAMPLE  PPM
         BACKGKl) METEH READING/SCALE
         SACKG«0 PPM
     CO?  SAKPLE  METER READING/SCALE
     CO?  SAMPLE  PERCENT
     CO?  BACKGRD METER READING/SCALE
     CO?  BAC«SRO PERCENT
     NOX  SAMPLE  METER READING/SCALE
     NOX  SAMPLE  PPM
     NOX  BACK6RD METER READING/SCALE
     NOX  BACK6RD PPM
     HC   CONCENTRATION PPM
     CO   CONC£NTff*TION PPM
    CO? CONCENTRATION  PCT
    NOX CONCENTRATION  PPM
    SO? COCENTRATION PPM
    HC  MAS3 (GRAMS)
    CO  MASS (GRAMS)
    CO? MASS (GRAMS)
    NOX MASS (GRAMS)
    SO? MASS (GRAMS)

HC   GRAMS/KILOME1RE      .31
CO   GRAMS/KILOMETRE     1.17
CO?  GRAMS/KILOMETRE   80.SS
NOX  GRAMS/KILOMETRE      .(,8
SO?  GRAMS/KILOMETRE     O.ClO

HC   GRAMS/KG OF  FUEL
co   GRAMS/KG OF  FUEL
CO?  GRAMS/KG OF  FUEL
NOX  GRAMS/KG OF  FUEL
SO?  GRAMS/KG OF  FUEL
CAP80N BALANCE  FUEL ECONOMY
                                              1.3X3
                                               13
                                             S7.i»/*
                                             tb.1/3
                                              .81
                                              3.»/3
                                              .03
                                             I.?/?
                                             1.?
                                             lib
                                             318
                                             . 7h
                                            73.0
                                            0.0
                                            b.fS
                                           11.3?
                                            n.on
1H.53
5S.3
3H3ti
25.5?
o.na
HC GRAMS/MIN
CO GRAMS/MIN
co? GRAMS/MIN
NOX GRAMS/MIN
so? GRAMS/MIN
.51
1.1
10h
.as
0.00
                                                    KILOMETRES/LITRE

-------
                               TABLE

UNIT MO.  BOO        TEST NO. 4
VEHICLE MODEL  KZ-1DO  1ST 3T£Pf FINAL

BAROMETER ?3».S? MM OF HG.
DBT 8UL« TEMP.   20.b bEG. C
BEL. HUMIDITY     33 PCT.

EXHAUST EMISSIONS
              VEHICLE EMISSION RESULTS
      H75  LIGHT DUTY EMISSIONS TEST
DATE  1/11/77                     HFGR. CODE
ENGINE   0.00 LITRE               CURB HT.
-0
0 KG
YR.
(JVM
                                                                           U  KG
BLOWER OIF. PRE33.F G?r *7b.t MM. H?0
RAG RESULTS
BAG NO.
BLOWER REVOLUTIONS
ROLL COUNTS
HC SAMPLE METER READING/SCALE
HC SAMPLE PPM
HC BACKGSO METEH READING/SCALE
HC BACKGHO PPM
CO SAMPLE METES READING/SCALE
CO SAMPLE PPM
CO BACXGHO HETER READING/SCALE
CO BACKRRI) PPM
COS SAMPLE METER READING/SCALE
CO? SAMPLE PERCENT
COe BACXGRP METER READING/SCALE
COS BACKGRD PERCENT
NOX SAMPLE MtTEH READING/SCALE
NOX SAMPLE PPM
NOX BACXGRO METER READING/SCALE
NOX BACKGRO PPM
SO? SAMPLE METER READING/SCALE
302 SAMPLE PPM
SO? BACKGRD METEH READING/SCALE
SO? BACKGRO f PH
HC CONCENTRATION PPM
CO COMCENTRATION PPM
CO? CONCENTRATION PCT
NOX CONCENTRATION PPM
808 CONCENTRATION PPM
HC MASS GRAMS
CO MASS GRAMS
CO? MASS GRAMS
NOX MASS GRAMS
SO? MASS GRAMS
TOTAL CAKBOM GRAMS
WEIGHTED MASS HC l.bB GRAMS/KILOMETRE
WEIGHTED MASS CO 18.15 GRAMS/KILOMETRE
WEIGHTED MASS CO? R8.7S GRAMS/KILOMETRE
HEIGHTEO MASS NOX . 3
-------
                     TABLE
                    EXHAUST EMISSIONS FROM SINGLE BAG SAMPLE
                          VEHICLE NUMBER Una
O
•C*
to
DATE  3/11/77              TIME    -0 MRS.
MODEL  lf'b KZ-<»00 1ST STEP, FINAL
DRIVER   KN                TEST «T.     t» KG.
HET BULB TEMP  U C        DRV BULB TEMP  a5 C
SPfC. HUM.   3.? GRAM/KG   BARO.  73t.B MM  HG.

  RUN DURATION         1P.75 MINUTES
  BLOWER INLET PRESS, isn.s  MM. HSO
  BLOWER OIF«  PRESS. lb7b.V  MM  H?0
  BLOWER INLET TEMP.     H3  OEG. C
  t>YNO REVOLUTIONS     1811
  DISTANCE TRAVELED   Id.31  KILOMETRES
  BLOHER REVOLUIIONS    ISb^fa
  BLOWER CU. CM /REV.  BOat
                                                                TEST NO.  4
                                                                ENGINE  .1 LITHE  »
                                                                GVM    0 KG
                                                                REL, HUM.  15.7 PCT
                                                                MEASURED FUEL  O.ort KG
                BAG RESULTS
                 HC  SAHPLE
                     SAHPLE
        METER READING/SCALE
        PPM
        METER READING/SCALE
BACKGflO PPM
SAMPLE  METER READING/SCALE
SAMPLE  PPM
BACKGRD HETER READING/SCALE
BACKGRO PPM
        HETER READING/SCALE
        PERCENT
   HC
   HC
   HC
   CO
   CO
   CO
   CO
   CO?  SAMPLE
   COa  SAMPLE
   CO?  BACKGRO METER
   COS  BACKCffO PERCEWT
   NOX  SAMPLE  METER REAOIN6/SCALE
       SAMPLE  PPM
       BACKGRD METER REAPING/SCALE
       BACKCRD PPM
       CONCENTRATION PPM
       CONCENTRATION PP«
  COZ  CONCENTRATION PCT
  WOX CflNCENTRATION PPM
  302 COCCNTRATIOM PP«
      MASS (GRAMS)
      MASS (GRAMS)
  C02  M*S3 (GRAMS)
  NOX  MASS (GftAMS)
  S02  MASS (GRAMS)
            HC   GRAMS/KILOHETRE      .fb
            co   SRAMS/KILOMETRE     t.ae
            CO?  GRAMa/KILOMETRE    80.HI
            NOK  GRAMS/KILOMETRE      .73
            so?  CRAMS/KILOMETRE     o.oo

            HC   GRAMS/KG  OF  FUEL   lb.07
            co   GRAMS/KG  OF  FUEL   ibi.i
            CO?  GRAMS/K6  OF  FUEL    2851
            NOX  GRAMS/KG  OF  FUEL   25.7*
            SO?  CRAMS/KG  OF  FUEL    O.OO
                HOX
                NOX
                NOX
                NC
                CO
                HC
                CO
    lt.t/3
     11*
     l.n/3
      in
    3U.b/3
     7??
      .1/3
       a
    »S.7/3
     .79
     e.s/3
     .at
    ee.o/?
    82.0
    135
    70S
    .75
   Bl.?
   0.0
   7.«t3
  7B.S<»
1318.97
  11. II
   o.an
                              HC  GRAMS/MJN
                              CO  GRAHS/HIN
                              CO? GRAMS/MIN
                              NOX GRAMS/HIM
                              30? GRAMS/HTM
            CAH80N  BALANCE  FUEL  ECONOMY
       .58
       b.?
       1U3
       .11
      n.tio
    E5.«(0   KILOMETRES/LITRE

-------
                               TABLE
o
u>
UNIT NO.  BOO
VEHICLE MODEL
      TE8T NO.5
KZ-100 1ST STEP,
                                FINAL
              VEHICLE EMISSION RESULTS
      1175  LIGHT DUTY EMISSIONS  TEST
DATE  3/11/77                     HFGR. CODE
ENGINE    .13 LITRE 4             CURB MT.
                                                                                                  -0
                                                                                                  0 KG
YH.
GVM
117b
   U KG
BAROMETER 73b.B5 MH OF HG.
DRY 8UL8 TEMP.   ZZ.Z DEG.
REL. HUMIDITY     77 PCT.

EXHAUST EMISSIONS
BLOWER DIF. PRESS., 68, *8q.l MM
RAG
BAG
RESULTS
NO.


BLOWER REVOLUTIONS
ROLL
HC
HC
HC
HC
CO
CO
CO
CO
cog
co?
coe
CO?
NOX
NOX
NOX
NOX
308
802
305
SO?
HC
CO
COS
NOX
302
HC
CO
C02
NOX
so?
COUNTS
SAMPLE METER
SAMPLE PPM
BACKGRO METER
BACKGRD PPM
SAMPLE METER
SAMPLE PPM
BACKGRO METER
BACKGRO PPM
SAMPLE METER

READING/SCALE

READING/SCALE

READING/SCALE

READING/SCALE

READING/SCALE
SAMPLE PERCENT
BACKGRt) METER
READING/SCALE
BACKGRD PERCENT
SAMPLE METER
SAMPLE PPM
BACKGRD METER
BACKGRD PPM
SAMPLE HETF.R
SAMPLE PPM
BACKGRD METER
BACKGRD PPM
CONCENTRATION
CONCENTRATION
CONCENTRATION
CONCENTRATION
CONCENTRATION
MASS GRAMS
HASS GRAMS
MASS GRAMS
MASS GRAMS
MASS GRAMS
READING/SCALE

READING/SCALE

READING/SCALE

READING/SCALE

PPM
PPM
PCT
PPM
PPM





                                       H20
     TOTAL CARBON GRAMS
     WEIGHTED MASS HC
     WEIGHTED HASS CO
     WEIGHTED MASS C02
     WEIGHTED MASS NOX
     WEIGHTED MASS SO?
     ACTUAL DISTANCE
                                    1
                                 10318
                                   3458
                                  38.5/3
                                   385
                                   1.5/3
                                    IS
                                  3b.3/3
                                   8t,7
                                    .5/3
                                    11
                                  32.1/3
                                   .53
                                   3.b/3
                                   .Ob
                                  22.7/2
                                  22.7
                                    .1/2
                                    .1
                                  -n.o/*
                                   n.o
                                  -o.o/*
                                   n.o

                                   371
                                   82b
                                   .48
                                  21.8
                                   (1.0
                                 13.57
                                 bl.OH
                                Sbl.14
                                  2.11
                                  0.00
                                111,01
            1.77 GRAMS/KILOMETRE
           17.48 GRAMS/KILOMFTRE
           8H.SS GRAMS/KILOMETRE
             .33 CHANS/KILOMETRE
            0.00 GRAMS/KILUMFTttE

           11.1» KILOMETRE
     FUEL  ECONOMY BY CARBON BALANCE =  20.0  KILOMETRE/LITRE
     TOTAL CARBON EXHAUST             Sb3.K2 GRAMS
     ESTIMATED FUEL WEIGHT'S   .bSKG.
                                                       «ET  BULB  TEMP   11.4  OEG.  C
                                                       ABS.  HUMIDITY   13. >t  GHAMS/KR
                                                       OYNO ROLL CONSTANT    11,7.97
                                                                   3720
                                                                   11.1/3
                                                                  H8.3/3
                                                                     .4/3
                                                                     1
                                                                   18.1/3
                                                                    .30
                                                                    3.1/3
                                                                    .Ub
                                                                    H.7/2
                                                                    H.7
                                                                     .8/2
                                                                     .8
                                                                   -O.O/*
                                                                    0.0
                                                                   -O.O/*
                                                                             180
                                                                            11*0
                                                                             .25
                                                                             3.1
                                                                             0.0
                                                                           11.34
                                                                          14H.b4
                                                                          411.33
                                                                             .10
                                                                            o.nn
                                                                          205. S4
                                                       bLOWER  INLET  PRESS.,
                                                       BLOWER  INLET  TEMP.
                                            3
                                         103R1
                                           34bl
                                          20.2/3
                                           202
                                           l.b/3
                                            Ib
                                          38.8/3
                                           132
                                            .3/3
                                             b
                                          28.3/3
                                           .47
                                           3.4/3
                                           .05
                                          24,b/3
                                          24.b
                                            .8/2
                                            .8
                                          -n.o/*
                                           0.0
                                          -O.O/*
                                           0.0

                                           1S7
                                           814
                                           .42
                                          23.8
                                           0.0
                                          fa.BS
                                         fab.nb
                                        4R4.S8
                                          3.17
                                          0.00
                                        Ifab.KO
                                                                                                     Gl *S1.Q MM. H20
                                                                                                     13 DEG. C

-------
          TABLE         EXHAUST  EH1S3IONS  FHOM  SINGLE  BAG SAMPLE
                             VEHICLE  NUMBER 800
  DATE   3/11/77               TIME     -0  HRS.
  HOOEL   H7b  KZ-100  1ST  STEP, FINAL
  DRIVER   KM                 TEST  *T.      0 KG.
  HET BULB  TEMP  la C        DRY BULB  TEMP 2» C
  SPEC.  HUM.   3.H CRAM/KG    BARO.   734.1,  MM  HG.
                                            TEST NO.  5
                                            ENGINE  .<» LITHE  •»
                                            GVH    0 KG
                                            REL. HUM.   17.* PCT
                                            MEASURED FUEL  o.oo KR
    RUM DURATION
    BLOWER  INLET PRESS, isia.s
    BLOWER  OIF.  PRESS. Ib7t>.t
    BLOWER  INLET TEMP.     »s
    DYMO REVOLUTIONS
    DISTANCE TRAVELED
    BLOWER  REVOLUTIONS
    BLOWER  CU. CM /REV.
    BAG RESULTS
     HC  SAMPLE
     HC  SAMPLE
                 18.75  MINUTES
                        MM.  neo
                        MM  nao
                   »3   DEC.  C
                 9837
                lb.33   KILOMETRES
                 15721
     HC
     riC
     CO
     CO
     CO
     CO
        METER READING/SCALE
        PPM
BACKGRD HETER READING/SCALE
BACKGWO PPM
SAMPLE
SAMPLE
             METER READING/SCALE
             PPM
     6ACKGKD METER READING/SCALE
     BACKGRD PPM
 C02 SAMPLE  METER READING/SCALE
 C02 SAMPLE  PERCENT
 COa BACKGHD METER REAPING/SCALE
 CO? BACKGRD PERCENT
 MOX SAMPLE  METER READING/SCALE
 ttOX SAMPLE  PPM
 NOX BACKGRD METER READING/SCALE
 NOX BACKGRD PPM
 HC   CONCENTRATION PPM
 CO   CONCENTRATION PPM
 COS CONCeNTRATION PCT
 NOX CONCENTRATION PPM
 SOt COCENTRATION  PPM
 HC   MASS (GRAMS)
 CO   MASS (GRAMS)
 COS  MASS (GRAMS)
VOX MASS (GRAMS)
302 MASS (GRAMS)
HC  GRAMS/KILOMETRE       .»S
CO  GRAMS/KJLOMETRE     3.7S
COa GRAMS/KILOMETRE    8S.b7
NOX GRAMS/KILOMETRE       .73
SO? GRAMS/KILOMETRE     0.00

HC  GRAMS/KG OF FUEL  is.so
CO  GRAMS/KG OF FUEL  133.*
CO? GRAMS/KG OF FUEL   S<*Q1
NOX GRAMS/KG OF FUEL  as.70
SOa GRAMS/KG OF FUEL   O.nO
 It. 3/3
  1»3
  1.IT/3
   10
 af .5/3
  Sbl
   .1/3
    a
 *b.7/3
  .en
  a.b/3
  .0*
 8i.7/a
 81.7
  i.n/a
  i.o
  13»
 5S5
 .77
80.8
0.0
7.38
                                           135(1. f?
                                             11.13
                                              II. 00
                       HC
                       CO
CARBON BALANCE FUEL ECOHOMY
                                 GRAMS/MIN
                                 GftAMS/MlN
                             COa  GRAMS/KIN
                             NOX  GRAMS/HIN
                             soa  GRAMS/HIM
   .SB

   10b

  o.oo
as.85  KILOMETRES/LITRE

-------
                                         TABLE                    VEHICLE  EMISSION  RESULTS
                                                         1975  LIGHT  DUTY  EMISSIONS  TEST
          UNIT NO.  800        TEST NO, *          DATE  3/21/77                      MFGR.  CODE
          VEHICLE MODEL  KZ-90D 3ND STEP, AIR BY REED ENGINE    .93  LITRE  •»              CURB WT.
                                                                                   -0
                                                                                   0 KG
                                                                                                           VR.
                                                                                                           GVM
                                                                                                                              0  KG
Ul
BAROMETER 73?. in MM QF HG.
DRV 8UL8 TEMP.   J7. fl OEG. C
REl. HUMIDITY     -H PCT.

EXHAUST EMISSIONS

     BLOwER DIF'. PRESS.. 02. *7b.» MM.
     HAG RESULTS
     BAG NO.
     BLOWER REVOLUTIONS
     ROLL COUNTS
          SAMPLF  METER READING/SCALE
          SAVPLF  PPM
          BACKGRO METER RFADING/SCALE
          BACKGpO PPM
          SAMPLF  MCTER READING/SCALE
          SAMPLE  PPM
          BACKGRD METER READING/SCALE
          BACKGRD PPM
          SAMPLF  METER READING/SCALE
          SAMPLF  PERCENT
          8ACKGRO METER READING/SCALE
          BACKGRD PERCENT
                  METER READING/SCALE
                  PPM
          BACKGRD METER READING/SCALE
          BACKGRD PPM
          SAMPLF  METER READING/SCALE
          SAMPLF  PPM
          BACKGPD METER READING/SCALE
          BACKGRO PPM
HC
HC
HC
HC
co
CO
co
CO
co?
CO?
co?
CO?
NOX
NOX
NOX
NOX
so?
so?
so?
so?
                    SAMPLF
                    SAMPLE
HC   CONCENTRATION PPM
CO   CONCENTRATION PPM
CO?  CONCENTRATION PCT
NOX  CONCENTRATION PPM
SO?  CONCENTRATION ppM
HC   MASS GR*MS
CO   MASS GRAMS
CO?  MASS RRAMS
NOX  MA$S RRAMS
SO?  MASS RRAMS
TOTAL CARBON GRAMS

WEIGHTED MASS HC      i
WEIGHTED M»SS CO
WEIGHTED MASS cn2
WEIGHTED MASS NOX
WEIGHTED MASS so?

ACTUAL DISTANCE
                                                              1
                                                           10S3H
                                                             3535
                                                            3". 8/3
                                                             3«<8
                                                             ?.3/3
                                                              ?3
                                                            31.7/3
                                                             7H9
                                                              .3/3
                                                              b
                                                            ?1.7/3
                                                             .*•<
                                                             ?.*/3
                                                             .0*
                                               .7/8
                                               .7
                                            -O.O/*
                                             0.0
                                            -D.O/«
                                             0.0
                                                             .15
                                                            ?3.S
                                                             0.0
                                                           13, B7
                                                           o.no
                                                          178,95
                                    17.5? GRAMS/KILOHETRE
                                    7S.flb GRAMS/KILOMETRE
                                      .33 GRAM3/KILOMETRE
                                     O.Oo GRAMS/KILOMETRE

                                    1?,?B KILOMETRE
                                                                                WET  BULB  TEMP   JQ.O  DEC,  C
                                                                                ABS.  HUMIDITY   11,8  GRAMS/KG
                                                                                OYNO  ROLL CONSTANT    1»i7t97
                                                                                BLOWER  INLET  PRESS,.  GI  *ii.3  MM.  H?O
                                                                                BLOWER  INLET  TEMP.    »3  DEG. C
                                                            17815
                                                              3841,
                                                             ?0.7/3
                                                              ?07
                                                              ?.3/3
                                                               as
                                                             5?. 3/3
  ,b/3
  13
18,0/3
 .?*
 3,5/3
 .05
 5.1/3
 5.1
  .?/?
  .7
•n.o/*
 n.n
"O.O/*
 o.o

 185
                                                              ».*
                                                              0.0
                                                            11.53
                                                           157.99
                                                             0.00
                                                           ?05.B3
   3
10370
  35«»0
 JO.8/3
  208
  2.S/3
   ?S
 35.3/3
  e
-------
o
                     TAfiLF.        fKHAUST EMISSIONS FROM SINGLE BAG S*MPLE
                                        VEHICLE NUMBER BOO
  DATE  3/?q/77              TIME    -0 MRS.
  MODEL  l"»7b KAWASAKI KZ»<»DD FET AIR REED
  DRIVER   JB                TEST WT.     0 KG.
  WET BULB TEMP  ?n c        oRv BULB TEMP  ?e c
  SPEC. HUM.  il.S GPAM/KG   pARO.  73?.3 MM  HG.

                         i?.77 MINUTES
                        1511.3  "M.  HJO
                        Ib7b.n  MM  HSO
                           t3  DEC.  C
                        10077
                        th.7S  KILOMETRES
                          1571*
                         BOJ1
                                                                TEST KO.   1
                                                                ENGINE  ,* LITHE  »
                                                                GVN    n  KG
                                                                RFL. HUM.  iR.q PCT
                                                                MEASURED  FUEL  0.00  KG
                RUN
                BLOWER INLFT PRESS.
                BLOWER DIP'.   PRESS.
                BLOWER INLFT TEMP.
                D.YNO REVOLUTIONS
                DISTANCE  TRAVELED
                BLOWER RFWOLUTIONS
                BLOWF.R CU.  CM /HFV.
                             METER  READING/SCALE
                HC
                HC
                co
                CO
                co
                CO
                cog SAMPLF
    RAG  RESULTS
     HC   SiMPtF
     HC   9*MPtF
         BACKGPO  MFTER READING/SCALE
         BACKGBO  PPM
         SAMptF  MFTER RFADIWC/SCALE
         SAMPLE  PP"
         BACKGRD  METER READING/SCALE
                 PPM
                 METFR RE»OINO/SCALE
                 PERCENT
    co;  HACKGRO  METER RFAOING/SCALE
    CO?  BACKGRD  PERCENT
    NOx SAMPLF   METER RF«BINfi/9CALt
    NOx SAMPLE   P^M
    MOx 9ACKGRD  MfTER
    rdOK nACKGoo  PPM
    HC  CONCENTRATION PPM
    CO  CONCENTRATION PPM
    CO? CONCENTRATION PCT
    NOX CONCENTRATION PPM
    SO?  CncCWTRATTON PPM
    HC  MASS  (GRAMS)
    CO  MASS  cGRAMS)
    CO;  M43S  fGRAMS)
    NOK  MASS  (GRAMS)
    so;  MASS
                                                            ISb
               l.O/*
                 3
              »fl.l/3
               .83
               e.^/3
               .OH
              b?.B/?
              b7.B
               i..i/e
               1.1
               137
                                                          n.o
                                                       13B4.5H
                                                         l?.bS
                                                          0. 00
HC  GRAMS/KIlOMETRE
CO  GRAMS/KU OMETRE
CO? GRAMs/KIl'OMETfff
NOX GRAMS/KU OMETRE
soe GsaMs/Kii ofETflE
HC  GRAMS/KG OF FUEL
CO  GRAMS/KG OF FUEL
CO? GRAMg/KG OF FUEL
NOX GRAMS/KG OF FUEL
SO? GHAM3/KG OF FUEL
                                      .»S
                                    ?.(>R
                                    n.nn

                                  Ib'.l*
                                   "b.3
                                  ?7.10
                                   0.00
HC
CO  GRAM3/MJN
co? GRAMS/MIN
NOX GRAMS/MIN
so? GRAMS/MIN
                   BALANCE FUEL ECONOMY
 3.5
 ma

n|oo
                                                     KILOMETRES/LITRE

-------
                               TABLE
LIMIT NO.  ROn
VEHICLE MOOEt
      TEST NO.
1(2400 LEAN»AIR
              VEHICLE EMISSION RESULTS
      1-»7S  LIGHT DUTY EMISSIONS TEST
DATE  5/30/77                     MFGR. CODE
ENGINE    .93 LITRE •»             CURB WT.
       -0
       0 KG
                                                                                                                       YR.
                                                                                                                       GVM
                                                                                                                    0 KG
o
-J
BAROMETER 7Hci.ll! MM OF HG.
D*Y BULB TEMp.   25.0 DEC. C
R£L. HUMTDITY     (.7 PCT.

EXHAUST EMISSIONS

     BLOWER OIF. PRESS., G2. *51.0 MM,
     BAG RESULTS
     RAG NO.
     BLOWER REVOLUTIONS
     ROLL COUNTS
     HC   SAMPLE  METER READING/SCALE
     HC   SAMPLE  PPM
     HC   BAcKGRD METER REARING/SCALE
     HC   BACKGPO PPM
     co   SAMPLE  METER READING/SCALE
     CO   SAMPLE  PPM
     co   BACKGRO METER READING/SCALE
     CO   BACKGRD PPM
     co?  SAMPLE  METER READING/SCALE
     CO?  SAMPLE  PERCENT
     COS  BACKGRO M£TER READING/SCALE
     CO?  9ACKGRO PERCENT
     NOX  SAMPLE  METER READING/SCALE
     NOX  SAMPLE  PPM
     NOX  BACKGPD METER READING/SCALE
     NOX  BACKGRO PPM
     so?  SAMPLE  METER BEADING/SCALE
     so?  SAMPLE  PPM
     so?  BACKGRO METER READING/SCALE
     SO?  BACKGPD PPM

     HC   CONCENTRATION PPM
     CO   CONCENTRATION PPM
     Co?  CONCENTRATION PCT
     NOX  CONCENTRATION PPM
     SO?  CONCENTRATION PPM
     HC   MASS  GRAM$
     CO   M4Ss  GRAMS
     CO?  MASS  GRAMS
     NOX  MASS  GRAMS
     SO?  M&SS  GRAMS
                        H?0
     TOTAL CARBON GRAMS

     WEIGHTED M»ss HC
     WEIGHTED MASS CO
     WEIGHTED M»ss CO?
     WEIGHTED MASS NOX
     WEIGHTED MtSS SO?

     ACTUAL DISTANCE
                                    1
                                 103<«7
                                   3555
                                  8b.»/3
                                   Bbt
                                  St. 1/3
                                   q»7
                                     .1/1
                                     ?
                                  37.7/3
                                   ,b»
                                   3.8/3
                                   .Ob
                                  ?3.1/?
                                  23.1
                                   0.0
                                  -o.n/*
                                   o.o

                                   BHb
                                   <*13
                                   .58
                                  ?a.3
                                   0.0
                                 31. H5
                                 bR.53
                                hB7.8?
                                  3.05
                                  0.00
            ?.l? GRAMS/KJLOMETRt
           10.?8 GRAMS/KILOMETRE
          11».<»0 GRAMS/KILOMETRE
             .,33 GRAMS/KILOMETRE
            n.OO GRAMS/KILOMETRE

           1?.3? KILOMETRE
                                                       WET BULB  TEMP  "?0.b  DEG.  C
                                                       ABS. HUMIDITY   13.7  GRAMS/KG
                                                       OYNO ROLL  CONSTANT    9b7,97
                             BLOWER INLET PRESS,,
                             BLOWER INLET TEMP,
          Gl *73.2 MM. H20
          »3 DEG. C
                        17H?7
                          3R53
                         lb.1/3
                          Ibl
                          1.8/3
                           IB
                         25.7/3
                           .1/3
                            ?
                         2b.3/3
                           .»3
                           3,?/3
                           .05
                           »,e/?
                           ».8
                           .b/?
                           .«>
                         •O.O/*
                           0.0
                         -o.o/*
                           0.0
                          .38
                          ».?
                          0,0
                         S.lb
                        7».»q
                       778. »7
                          .99
                         0.00
     FUEL ECONOMY BY CARBON BALANCE =  17,1  KILOMETRP/LITRF
     TOTAL CARBON EXHAUST            b?S,03 GRAMS
     ESTIMATED FUEL WEIGHT *   ,7flKG.
    3
 10411
   3557
  17,7/3
   177
   1.8/3
    18
  ?3.b/3
   5»7
    .1/3
   3,0/3
   .05
  ?t.O/?
  2V.O
    .?/?
    .7
  -O.O/*
   0.0
  -o.o/*
   0.0

   IhO
   588
   .»9
  ?3.3
   0.0
  S.'fS
 39. b3
587.10
  3.H
  n.oo
182.37

-------
          TABLE        EXHAUST EMISSIONS FROM SINGLE BAG SAMPLE
                             VEHICLE NUMBER BOO
D
I
DATE  5/30/77              TIME    "0 MRS.
MODEL  l«m KAWASAKI KZ900 FET LEAN * AIR
DRIVER   KN                TEST WT.     0 KG.
WET BULB TEHP  19 C        DRY flULB TEMP  ?b C
SPEC. HUM.  H. fc GRAM/KG   BARO.  7»0.» MM  HG.
                                                     TEST NO.  1
                                                     ENGINE  .9 LITRE  »
                                                     GVW    0 KG
                                                     REL. HUM.  53. b PCT
                                                     MEASURED FUEL  0.00 KG
  RUN DURATION
  BLOWER INLET PRESS.
  BLOWER OIF.  PRESS,
  BLOWER INLFT TEMP.
  OVNO REVOLUTIONS
  DISTANCE TRAVELED
  BLOWER REVOLUTIONS
                          12.75  MINUTES
                         1<»73.?   MM,  HJO
                         ibbs.7   MM   HJO
                            »3   DEC.  C
                         I«,.b3   KILOMETRES
                           15710
  BLOWER CU,  CM /REV.   80»3

  BAG  RESULTS
   HC   SAMPLE  METER RF.ADING/SCALE
   HC   SAMPLE  PPM
   HC   flicKGPO  METFR READING/SCALE
   HC   BACKGRD  PPM
   co   SAMPLF  METER READING/SCALE
   CO   SAMPLE  PPM
   CO   8ACKGRO  METER READING/SCALE
   CO   BACXCPD  PPM
   co?  SAMPLE   MFTER READING/SCALE
   CO?  SAMPLE   PERCENT
   CO?  BACKGRO  METER READING/SCALE
  CO?  BACKGPO  PERCENT
  NOX SAMPLE  METER READING/SCALE
  NOX SAMPLE  PPM
  NOX BACKGRO METER READING/SCALE
  NOX BACKGRD PPM
  HC  CONCENTRATION PPM
  CO  CONCENTRATION PPM
  CO?  CONCENTRATION PCT
  NOX  CONCENTRATION PPM
  SO?  COCENTRATION  PPM
  HC   Miss  (GRAMS)
  CO   MASS  (GRAMS)
  CO?  MASS  (GRAMS)
  NOX  MASS  (GRAMS)
 SOI MASS  (GRAMS)
                                                i
-------
          UNIT  NO.   800
          VEHICLE MODEL
      TEST NO. 2
KZ900 LEAN + «IR
         BAROMETER  7»3.2(J MM OF  HG.
         0»Y BULB TEMP.   2b.l OEG. C
         PEL. HUMtOITY     57 PCT.

         EXHAUST EMISSIONS
VD
BLOWER DIP. PRESS,. G2. *51.n MM. H20
BAG RESULTS
BAG NO.
BLOWER REVOLUTIONS
ROLL COUNTS
HC SAMPLE METER READING/SCALE
MC SAMPLE PPM
HC BACKGRD METER READING/SCALE
HC BACKGRD PPM
CO SAMPLE METER READING/SCALE
CO SAMPLE PPM
co BACKGRD METER READING/SCALE
CO BACKGRD PPM
co? SAMPLE METER READING/SCALE
C02 SAMPLE PERCENT
co? BACKGRO METER READING/SCALE
C02 BACKGRD PERCENT
NOX SAMPLE METER READING/SCALE
NOX SAMPLE PPM
NOX BACKGRD METER READING/SCALE
NOX BACKGRD PPM
so? SAMPLE METER READING/SCALE
so2 SAMPLE PPM
S02 BACKGRD METER READING/SCALE
502 BACKGRD PPM
HC CONCENTRATION PPM
CO CONCENTRATION PPM
C02 CONCENTRATION PCT
NOX CONCENTRATION PPM
SOS CONCENTRATION PPM
HC MASS GRAMS
CO MASS GRAMS
C02 MASS GRAMS
NOX MASS GRAMS
802 MASS GRAMS
TOTAL CARBON GRAMS
WEIGHTED MASS HC 2,29 GRAMS/KILOMETRE
WEIGHTED MASS co <».Ba GRAMS/KILOMETRE
WEIGHTED MASS co? 117.2? GRAMS/KILOMETRE
WEIGHTED MASS NOX .35 GRAMS/KILOMETRE
WEIGHTED MASS SO? 0.00 GRAMg/KILOMETRE


1
103b1
3HS3
11.b/3
lib
2.8/3
28
38.7/3
921
.3/3
b
38.0/3
,b»
3.1/3
,0b
25.0/2
25, 0
1.2/2
1.2
-0.0/»
0.0
-O.O/*
0.0
170
815
.58
23.1
0.0
3li.lO
b7.2S
b13.12
3,li
0.00
2»1.<»7





TABLE                   VEHICLE EMISSION RESULTS
                1175  LIGHT DUTY EMISSIONS TEST
          DATE  5/31/77                     MFGR, CODE   -0
          ENGINE    .12 LITRE 1             CURB NT.     0 KG
                                       WET BULB TEMP  20.0 DEG. C
                                       ABS. HUMIDITY  12,3 GRAMS/KG
                                       DVNO ROLL CONSTANT   1b7,17
                                                                                BLOWER INLET PRESS.. 61 »73.8 MM. H20
                                                                                BLOWER INLET TEMP,   H3 DEC. C
YR.
GVM
                                                                                                                             0 KG
               ACTUAL  DISTANCE
                                    12.27  KILOMETRE
              FUEL ECnNOMV BY CARBON BALANCE  a   Ib.H  KILOMETRE/LITBF
              TOTAL CARBON EXHAUST            b13.Sl .GRAMS
              ESTIMATED FUEL WEIGHT a    .80KG.
                                                     2
                                                  17813
                                                    3857
                                                   17.2/3
                                                    172
                                                    3.3/3
                                                     33
                                                   2».b/3
                                                    572
                                                     .5/3
                                                     11
                                                   27.3/3
                                                    .H5
                                                    ».3/3
                                                    .07
                                                    b.0/2
                                                    b.O
                                                    1.1/2
                                                    1.1
                                                   -0.0/«
                                                    0.0
                                                   -O.O/*
                                                    0.0
                                                                             .38
                                                                             i.q
                                                                             n.o
                                                                            8.18
                                                                           70. Sb
                                                                          7B».21
                                                                            1.11
                                                                            0.00
                                                                          252.08
                                                                                               3
                                                                                            10375
                                                                                             11.3/3
                                                                                              113
                                                                                              2,3/3
                                                                                               23
                                                                                             22.2/3
                                                                                              513
                                                                                               .2/3
                                                     .58
                                                     ».0/3
                                                     ,0b
                                                    2S.b/2
                                                    es.b
                                                      .1/2
                                                      .1
                                                    -O.O/*
                                                     0.0
                                                    -O.O/*
                                                     0.0

                                                     171
                                                     f1»
                                                     .53
                                                    ?».7
                                                     0.0
                                                    fa. 39
                                                   37.15
                                                  b2»,7S
                                                    3.23
                                                    0.00
                                                  111.11.

-------
                     TABLE
                     EXHAUST EMISSIONS FROM SINGLE BAG  SAMPLE
                           VEHICLE NUMBER 800
Ul
O
              DATE  5/11/77              TIME
              MODEL  ii?b KAWASAKI k?soo FET LEAN»AIR
              DRIVER   KN                TEST «T.     0 KG.
              WET BULB TEMP  iq C        DRV flULB  TEMP  ?fa C
              SPFC. HUM.  11.b GRAM/KG   BARO.   7*3.5 MM  HG,
                                                   TEST NO.  ?
                                                   ENGINE   .« LITRE  1
                                                   GVW    0 KC
                                                   REL, HUM.  S3,b PCT
                                                   MEASURED FUEL  o.on KG
                RUN DURATION
                BLOWER INLET PRESS.
                BLOWER OIF.  PRESS.
                BLOWER INLET TEMP.
                OYNO REVOLUTIONS
                DISTANCE TRAVELED
                BLOWER REVOLUTIONS
                BLOrtER CU, CM /REV.
                        i?.7b MINUTES
                       1H7H.3  MM. HgO
                       IbSl.O  MM  H?0
                          13  DEC. C
                       10130
                       lb.H»  KILOMETRES
                         15713
                        BOS?
   BAG RESULTS
    HC  SAMPLE  METER READING/SCALE
    HC  SAMPLE  PPM
    HC  BACKGRD M^TER READING/SCALE
    HC  BACKGRD PPM
    co  SAMPLE  METER READING/SCALE
    co  SAMPLE  PPM
    co  BACKGRD METER READING/SCALE
    CO  BACKGRD PPM
    co? SAMPLE  METER READING/SCALE
    CO? SAMPLE  PERCENT
    co? BACKGRD METER READING/SCALE
    CO? BACKGRD PERCENT
    NOX SAMPLE  METER READING/SCALE
    NOX SAMPLE  PPM
    NOX BACKGRD METER READING/SCALE
    NOX 8ACKGRO PPM
    HC  CONCENTRATION PPM
    CO  CONCENTRATION PPM
    CO? CONCENTRATION PCT
    NOX CONCENTRATION PPM
    SOg COCENTRATION  PPM
    HC  M«sS  (GRAMS)
    CO  MASS  (GRAMS)
    CO? MASS  (GRAMS)
    NOX  MASS  (GRAMS)
    302  MASS  (GRAMS)
13.H/3
 13»
 1,5/3
  IS
bS.b/*
 871
  .I/*
   3
SS.S/3
 ."
 3.H/3
 .Ob
bO.S/?
bO.S
 1.1/8
 1.1
 120
                                                          59. S
                                                          0.0
                                                          b.78
                                                       Ibbl.-U
                                                         u. tb
                                                          0.00
                                     1.75

                                      IbB
                                     n.oo
HC  GRAMS/KILOMETRE
CO  GRAMS/KILOMETRE
co? GRAMS/KILOMETRE
NOX GRAM$/KILOMETRE
so? GRAMS/KILOMETRE

HC  GRAMS/KG OF FUEL
CO ,GRAMS/KG OF FUEL
co? GRAMS/KG OF FUEL
NOX GRAMS/KG OF FUEL
so? GRAMS/KG OF FUEL
CARBON BALANCE FUEL ECONOMY
l?.f 3
St.O
30*S
31.00
0.00
HC GRAMS/MIN
CO GRAMS/MIN
co? GRAMS/MIN
NOX GRAMS/MIN
so? GRAMS/MIN
.53
e.3
130
.^0
o.no
                                                                  KILOMFTRtS/LITRE

-------
          UNIT MO.   nnn
          VEHICI F  MOOFL
      TEST NO.  1
KZ-inn LN+AIR+PL
          ftAROMFTFR  7fR.ff MM OF HG.
          DRV RULfl TE»'P.    ?b.l OEG. C
          PEL. MllHiniTY      hi PCT.
TAflLE                    VEHICLF FMfSSION  RESULTS
                 1S7S   LIGHT DUTY FHJSSTOMS  TEST
          OATE   b/in/77                      MFGR. CODE   -0
          ENGINE    .q? LITRE •»              CURB WT.     n KG

                                        iFT  BUL« TFMP  ?n.(, DEG.  c
                                        ARS.  MUMiniTV  13.1 GRAMS/KG
                                        OYNO  ROI.I  CONSTANT   1«,7. q7
                         YR.
                         GVM
1171,
   n KG
o
ui
          EXHAUST  EMISSIONS

                       OIF. PRF.SS., G?» *?«;.b  MM.  HPO
BAG R
ESUl.TS

"AG NO.
"LOWER REVOLUTIONS
HC
HC
^C
HC
ro
CO
CO
CO
CO?
ro?
ro?
ro?
MOX
NOX
MHX
"OX
an?
RO?
pop
^o?
HC
rn
ro?
NOX
so?
HC
ro
CO?
"OX
so?
TOTAL
SAMPLE MFTER
SAMPLE PPM
«MCKGRD METER
1ACKGRO PPH
SAMPLE HFTEP
SAMPLE PPH
RACKGRO METER
RACKRRD PPH
SAMPLE MFTER
RIDING/SCALE

RFAOIMG/SCAI.E

RFAOTNG/SCALE

RFADING/SCALE

READING/SCALE
SAMPLE PERCENT
BACKGRO METER
READING/SCALE
1ACKGRO <»FRCENT
SAMPLE MFTER
SAMPLE PPH
HACKGPO METER
BAf.KGRD PPM
SA«P| F METER
SAMPLE PPM
BACKGRD MFTFR
RACKGRO OPM
CONCEMTRATION
CONCENT" AT 1 0*1
CONCENTRATION
CONCENTRATION
CONCENTRATION
MASS GRAMS
MASS GRAMS
MASS GRAMS
MASS GRAMS
rtASS GRAMS
CARRON GRAMS
RFAOING/SCALE

RFAOING/SCALE

READING/SCALE

RFAOTNG/SCALF

PPM
POM
PCT
PPM
PPM






                                      11
                                   3?. 1/3
                                    71,5
                                      .?/3
                                       »
                                   37.»/3
                                    .hi
                                    ».?/3
                                    .Of.
                                   ?3.1/?
                                   23.0
                                                             -o.n/*
                                                              o.n
                                                             -n.n/«
                                                              n.n
                                                              73(,
                                                              n.n
                                                             17. ?3
                                                             5S.79
                                                            .«n.i;i
                                                             3.03
                                                             n.on
                WEIGHTED MASS HC
                         MASS co
                         MASS CO?
                WFIGHTFO MASS NOX
                WEIGHTFO MASS SO?

                ACTUAL DISTANCE
             J.S*  GRAMS/KTLOMFTPF
             H.S?  G'fAM9/i
-------
                       TABLE        EXHAUST  EMISSIONS  FROM SINGLE SAG SAMPLE
                                           VEHICLE  NUMBER Bno
                DATE  b/10/77               TIME   m?n  HR*.
                         7b KAWASAKI K7-<»nn FET  LN*AIR + P(
                         KN                 TEST  WT.      n  KG.
                M?T 1IJL9 TEMP  ?j c         npy BULB  TEMP  ?«, C
                *»FC.  HUM.  13.1 GRAN/KG    BARO.   71?.H  MM  HG.
                      1?.7». MINUTES
                             MM.  HSO
                             MM   H30
                             FS4  C
                                                  TEST NO.  1
                                                  ENGINE  .q LTTRE  »
                                                  GVM    n KC
                                                  REL. HUM.  (.0.5 PCT
                                                  MEASIfPFD FUFL  n.nn KG
                      DDPATION
                         INtET PRFSS. l»«,n.S
                  BLOWER OIF.  PRESS.
                  nLOWpR INLET TEHP.
                  DYNO RFVOLHTTONS
                 BLOWER  REVOLUTIONS
                         CU.  CM /REV.
                                      lb.75  KILOMFTRF.S
ui
NJ
     RESULTS
 HC   SAMPLE  MFTEP
 HC   SAMP|,F  PPM
 HC   RACKGPO  METER RFADING/SCALE
 HC   BACKGPO  PPM
 TO   SAMPLF  METER READING/SCALE
 CO   SAMPI.F  PPM
 CO   HACKGRO  METER RFAOINR/SCALE
 CO   BACKKRO  PPM
 C1P  SAMPLE   METER READING/SCALE
 CO?  SAMPLE   PERCENT
 cn?  8ACKB«n  MFTEB RFAOTNG/SCALE
 Cnp BACKCRO  OERCENT
 NCU SAMPLE .  MFTER  RFAOTNG/SCALE
 NO* SAMPLE  PPM
 NOX BACKGRD METER  READING/SCALE
 NOX AACKGRO- PPM
 HC   CONCENTRATION PPH
 CO   CONCENTRATION PPM
 COP  CONCENTRATION PCT
 NOX  CONCENTRATION PPM
 Sn?  COCENTR\TION  PPM
 HC   MASS  rGCAMS)
 CO   MASS  (R»AMS)
CO?  MASS  (GRAMS)
NOX MASS  (GRAMS)
SO? 1ASS  (GRAMS)
              HC   GRAMS/KILOMETRE
              CO   GRAMS/KILOMETRF
              CO?  GRAMS/*- ILOMETRE
              MOX  BrtAMS/KILOMETRP
              SO?  G»A*tq/KILOMF.TRE
 GRArtS/KG OF  FUEt
             HC
             co
             CO? C.RAMS/K'i  OF  FUEL
             NOV '5PAMS/KG  OF  FUEL
             SO? GPAMS/KG  OF  FUFL
                     I.B7
                                      o.no
                    t.n.p
                                                             ii.i/r
                                                              in
                                                              i.R/r
                                                               is
                                                             68. 5/*
                                                              ?RH
                                                              J.?/*
                                                                t
                                                             S3.3/T
                .Ob
               t.P.1/3
                                                             i.n
                                                              ***
                                                             374
                                                             .SB
                                                            M.P
                                                            o.o
                                                            5.33
                                                           n.oo
                                     n.nn
             CARBON BALANCE  FUEL  ECONOMY
HC  GRAMS/MTN
CO  GRAMR/MIN
CO? G9AMS/MIN
NOX RitAMS/MiN
SO? RRAMS/HIN
                                             rt.niv
                                            3.71  KILOMFTPFS/I ITRF

-------
                                          T*BI_F
          UNIT MO.
          VFHfCIF
                     Snn
                          KZ-100
                 TFST NO.
                                                    VFHICLF FMISSIOM
                                                  LIRHT OUTY FMISSTO«JS  TEST
                                     DATE   J./J3/77                      HFG«.
                                     FNBINE     .<(? I.TT«F »
in
U)
          BAROMETER  718. b3  MM OF HG.
          DRY SUL" TEHP.    ?5.b OEG. C
          REL. WU«|[>ITY      57 PCT.

          EXHAUST FMTSSIHMS
               PAS
Pm_L
HC
HC
HC
HC
CO
CO
TO
CO
co?
CO?
C'l?
CO?
Wf|<
N'OX
MOX
MOX
"03
f")?
•50?
SO?

HC
CO
rn?
I!C
TO
CO?
MQX
SO?
   OTF. PRFSS.,  K?,  *P.s.h M*.
"FRIILTS
MO.
   REVOLUTIONS
 COUNTS
 SAMPLE  MFTF.R READING/SCALE
 SAHPI.E  PPM
 HACKGRD METER READING/SCALE
 	  PPM
         METFR RFADTNG/9CALE
         PPM
         MFTFR BFA01NC/9CALE
         PPM
 SAMPLE  METF3 "FADING/SCALE
 SAMPLE  PEBCF.NT
 HACKGRD MFTF9 RFADING/SCALE
                                                               i
                                                               n
                                                              3577
              HFTF"
      SAMPLF  PPM
      9ACKBRO MFTFR 9FAOINR/9CALC
      SACKBRO ?PM
      SAMPLF  1FTFR RFAD1N6/SCALE
      SAM^LF  "PM
      HACKGRO MFTFR PF ARIMG/SCALF
                                   PPM
                     CONCEHTBATtniM PPM
                     coNCF«irRATioM PCT
                                   PPM
                                   PP«
                     MAS9 GRMS
                     MASS GRAMS
                     MASS GRAMS
                     MAS'? GRAMS
TOTAL  CARBHM GRAMS

WEIGHTED  MASS HC
VFIGHTfD  MAS? CO
WEIGHTFO  MASS coa
          MASS »JOK
          MASS so?

ACTUAL DISTANCE
                                                              .ns
                                                               .S
                                                             -n.n/*
                                                              n.i
                                                             -n.n/*
                                               •nib
                                               n.n
                                             15.15
                                                             li. on
                                                                                      -n
                                                                                      n KR
                                                                    •HPT  HIJLR TFMP  M.» f)EG.  C
                                                                    AR3. HUMIDITY  ll.q GRAMS/KB
                                                                    OVNO ROI I. CONSTANT   9(,7.17
                                                                                                      YR.
                                                                                                      GVM
                               1*71,
                                  n  KG
                                                               17017
                                                                 38RO
                                                                                »B5
                                                                                 .J»/3
                                                                                   FUFL WEIGHT  =   .71KG.
                                                   |9.(,
                                                         KILOMETRF./I IT»F
                                                       SHAMS     "  "   '
                                                                           INLET PRF3S.,
                                                                           IMLET TFMP.

                                                                                   3
                                                                                103B»
                                                                                                            *S7.8 HJ1.
                                                                                                                 c
                                                                                   22
                                                                                 in.3/*
                                                                                  HfS
                                                                                  ?.n/*
                                                                                    b
 P.O
-o.o/*
 o.n
                                                                             ?3. n
                                                                              n.o
                                                                             5.?1*
                                                                            3?.f>7
                                                                           52?. ?3
                                                                             a. "5
                                                                             o.no

-------
O
Ol
                       TASLE         FXHAUST EMISSIONS FROM SINGLE n*G SAMPLE
                                          VEHICLE NUMBER 8nO
RATF  b/13/77               TTME     -n MRS.
       1971. KAMASAKT K7.-9lin F£T  LN+ATR»PL
         KM                 TFST  MT.      0 KG.
XET nifLR TFMP  19 C         DRY BULB TFMP  ?(, C
SPFC. HUM.  H.f GRAM/KG    BARO.   739.1  MM   HS.
      004AT TOM
  "LOflFR I HI.FT PRESS.
  RI.OME9 OtF.  P9F3S.
  RI.OHER INI.FT TFMP.
  OYMO RFVOLUTIONS
  OISTAMCE TRAVFLFP
  BLOMEH REVOLUTIONS
  BLOWER CU. CM /REV.
                                                                  TF.8T NO,   ?
                                                                  F.NGINF-   .9 I.ITRF   *
                                                                  t?VW    i|  KR
                                                                  REL. HUH.  <;?.! PCT
                                                                            FUFL  n.nn  KC
                                         37
                                      mnsn
                                      lh.7?
                                        157H1
                                       aoi?
                                              MM. H
                                              MM  H
                                             OER. C
PAR
 HC
 HC
 HC
 HC
 CO
 C(i
 CO
 CO
 CO?
                     RESULTS
                      SAMPLE
                      SAMPLE
 co?
 C"S
 NOX
 NIX
 MOX
 NOX
 HC
 CO
 CO?
 MO*
 SH?
HC
CD
                 SO? MASS
               MFTER READING/SCALE
               PPM
       HACKHRO MFTF" RFAOINC/3CALF
       RACKRRP PPM
       SAMPLE  MFTFR RFADTNfi/SCALF
       SAMPLE  PPM
       fUCKGRO HFTER RFAOtHG/SCAl E
       SACKCRO PPM
       SAMPLE  MFTER RFAOTNiJ/SCALE
       SAMPLE  PERCENT
       HAC"GRD METER Rf:AniNC/3CALE
       «ACKRRO PERCENT
       SAMPLE  METER "FAOTNG/aCALE
       SAMPLF  PPM
       BACKCRO METFB PFAHIMG/SCALE
       BACKRRO PPM
       CONCEMTRATION PPM
      CfNCEMTWATinN PPH
      COV(CEMTR»TION PCT
      CONCENTRATION  PPM
      COCFNTRATION PPM
      MASS fG"AMS>
      MASS fG«AMS)
      MASS fRPAMS)
      MAS? (GRAMS)
           (RRAMS)
1CV8/3
 108
 1.1/3
                                                              r.-i/'*
 3.R/3
 .fib
                                                              .1/3
                                                            o.o
                                                            s.i*
                                                           39.0?
                                                         tSbn.37
                                                            o.on
              HC   GRAMS/KILOMETRE
             CO?
             M1V iJRAMS/KtLOMFTRf
             SO? GRAMS/KILOMETRF

             HC  GRAMS/KB  OF  FUEL
             tO  GRAMS/KG  OF  FUFL
             CO? CRAMS/KO  OF  FUEL
             MOX GRAMS/KG  OF  FUEL
             SO? GRAMS/KG  OF  FUFL
                        .7?
                       n.nu

                     in.o?
                                     n.no
                               HC
                               CO
                               CO?
                               NOX GRAMS/MIN
                               noa pa»M.s/"MTN
                                              12?
             CARBON BALANCE  FUEL  FCOMOMY
                                                              n.nn
                                                    klLO«ETRFS/l.lTRE

-------
          UNIT MO.  Rill)
          VeHICLE MODEL
                TEST NO. 3
          K£-HOO LN*AIR+PL
                          TABLE                   VEHICLE EMISSION RESULTS
                                          1175  LIGHT DUTY EMISSIONS TEST
                                    RATE  8/ 2/77                     MFGR.  CODE
                                    ENGINE    .« LITRE »             CURB HI.
                                                                              -0
                                                                              0 KG
                                           YR.
                                           GVM
                                                                                                                                 KG
          BAROMETER  7tn.lt. MM OF  HG.
          OR¥ BULB IEMP.   27.H OEG.  C
          REL. HUMIDITY      5» PCT.
          EXHAHSI EMISSIONS
Ul
Ul
                                    G?,  *2S.b HM.  H?0
HLOKEK OIF. PRESS.,
BAG RESULTS
PAG NO.
BLOWER REVOLUTIONS
ROLL COUNTS
     SAMPLE  METER READING/SCALE
     SAMPLE  PPM
     BACKGRO METER READING/SCALE
     BACKGHO PPM
             METFH REAOIMG/SCALE
             PPM
HC
HC
HC
HC
CO
to
CO
CO
to?
C02
COS
coe
uox
uox
uox
NOX
so?
so?
SOR
ROB

HC
CO
CO?
NOX
502
HC
CO
C02
NOX
soe
SAMPLE
SAMPLE
EUCK6RO METEH READING/SCALE
BACKGRO PPM
SAMPLE  METEP RfAOING/SCALE
SAMPLE  PERCENT
RACKGHO METER READING/SCALE
BACKGRO PERCENT
SAMPLE  METEH READING/SCALE
SAMPLE  PPM
BACKGRO METER READING/SCALE
BACKGRU PPM
SAMPLE  MF.TEH READING/SCALE
SAMPLE  PPM
BACKGRO METER READING/SCALE
BACKGRD PPt!

CONCENTRATION PPM
CONCENTRATION PPM
CONCENTRATION PCT
CONCENTRATION PPM
CONCENTRATION PPM
MASS GRAMS
MASS GRANS
MASS GRAMS
.MASS GRAMS
MASS GRAMS
                TOTAL CARBON G&AM3
                WEIGHTED MASS HC
                WEIGHTED MASS CO
                HE1GHTFD MASS CO?
                WEIGHTED MASS NOX
                WEIGHTED MASS S02
                ACTUAL DISTANCE
                                                            Hb.7/3
                                                             Hb7
                                                             e.a/a
                                                             bbh
                                                              .2/3
                                                               4
                                                            3fa.5/3
                                                             .hi
                                                             3.7/3
                                                             .Ufa
                                                              .B
                                                            -o.n/*
                                                             o.o
                                                            -o.n/*
                                                             o.o
                                                             .5*.
                                                            eu.h
                                                             o.u
                                                           Ib.bR
                                                           »8.H»
                                                          bbb.Bl
                                                            ?.B7
                                                            o.on
                      1.S1  GHAMS/KItnMETRE
                      1.1S  GRAMS/KILOMETRE
                     US.ia  GRAMS/KILOMETRF
                       .33  GrtAMS/KILOMETRE
                      11,00  GHAKS/KILOMETftE
                                           KILOMETRE
                                                                 WET  BULB  TEMP   H.7  OEG.  C
                                                                 AflS.  HUMIDITY   If.0  GRAMS/KG
                                                                 OYNO  ROLL CONSTANT    Sb7.97
                                                                 HLOHER  INLET  PRESS.,  Gl  *H7.8 MM.  HHO
                                                                 BLOWER  INLET  TEMP.    »3  OEG.  C
    e
 17R31
   3777
  lfa.n/3
   IbO
   2.2/3
    ae
  23.3/3
   5*n
    .2/3
     H
  27.2/3
   .•»5
   H.l/3
   .lib
   H.B/2
   H.8
    .b/2
    .b
  -O.O/*
   0.0
  -0.il/*
   n.n

   139
   521
   .11
   ».2
   0.0
  8.SI
 b7.3H
787.21
  I.01
  n.oo
251.«f«t
FUEL ECONOMY BY CAKRON BALANCE  =
TOTAL CARBON EXHAUST
ESTIMATED FUEL HEIGHT =    ,7tKR.
                                                  17. 
-------
                    TABLE
D
Ul
EXHAUST EMISSIONS FROM SINGLE BAG SAMPLE
      V£HICLE NUMBER 900
             DATE  8/ 2/77               TIME     ~l\  HRS.
             MODEL  I97b KAWASAKI KZ-9RO  FET  LN+AIR+PL
             DRIVER   KM                 (£31  WT.      0 KG.
             WET BULB TEMP  2? C        DRY BULK  TEMP 31 C
             SPEC. HUM.  13.7 GRAM/KG   BARO.   739.b  MM  HG.
                              TlST MO.  3
                              tfWGINE  .9 LITRE  H
                              GV»T    0 KG
                              RCL. HUM.  <»8.5 PCT
                              MEASURED FUEL  o.on KG
RUN DURATION
BLOWER INLbT PRESS.
BLOWER OIF.  PRESS.
BLOKER. INLET TEMP,
OYNO REVOLUTIONS
PI STANCE TRAVELED
SLOWER REVOLUTIONS'
BLOWER cu. CM /REV.
                                    ie.77 MINUTES
                                    l»»7.B   MM.  HBO
                                            MM   H<>0
                                          DEG.  C
  IbiJS.b
     f 3
   18Bh
  lh.»3
                                          KILOMETRES
                                     1S73H
BAG RESULTS

HC SAMPLE MtTEH READING/SCALE
MC SAMPLE PPM


111.5/3
IDS
HC BACKGRO METER READING/SCALE 1.9/3
HC BACKGRO PPM

CO SAMPLE METER READING/SCALE
CO SAMPLE PPM

19
77.1/*
3*5
CO BACKGRO MtTEH REAOINS/3CALE .9/*
CO BACKGRO PPM

3
C02 SAMPLE METEH READING/SCALE Sn%2/T
COg SAMPLE PERCENT

.87
C02 BACKGRO METER READING/SCALE ».2/?
Cm rJACKGKD PERCENT

NOX SAMPLE METER READING/SCALE
NOX SAMPLE PPM

NOX BACKGHO METER HEADING/SCALE
NOX BACKGHO PPM
HC CONCENTRATION PPM
CO CONCENTRATION PPM
COa CONCENTRATION PCT
NOX CONCENTRATION PPM
SO? COCENTRATIOM P*>M
HC MASS (GRAMS)
CO MASS (GRAMS)
COi MASS (GRAMS)
NOX MASS (GRAMS)
302 MASS (GRAMS)
HC GRAMS/KILOMETRE .3I»
CO GRAMS/KILOMETRE 2.30
CO? GRAMS/KILOMETftF 84.83
NOX GRAMS/KILOMElRfc . 7»
802 GRAMS/KILOMETRE O^nO
HC GRAMS/KG OF FUEL 10.18
CO GRAMS/KG OF FUEL 78.1
COS GRAMS/KG Of FUEL 30 1H
NOX GRAMS/KG OF FUEL 25.25
302 GRAMS/KG OF FUEL 0,00
















MC
CO
CO I
NOX
soa
.(If,
59.9/2
59.9
1.0/2
1.0
87
332
.91
59.0
(I.U
1.93
37.81
1159.77
12.23
0.00





GRAMS/KIM .39
GSAHS/HIH 3.n
GRAMS/HIM H»
GRAMS/HIM ,9h
GRAMS/MIN n.on
            CARBON BALANCE FUEL ECUNDMV
                                                                 KILOMETRES/LITHE

-------
UNIT NO.  HIIO
VEHICLE MUDEI.
      TEST MO. H
KZ-stin LH+AIH+PL
 TABLE                   VEHICLE EMISSION  RESULTS
                 1S75  LIGHT DUTY EMISSIONS  TEST
I           DATE  H/ 3/77                      MFGR.  CODE
           ENGINE    .12 LITRE 4              CURB WT.
                                                                                                   -n
                                                                                                   U KG
YR.
liVM
                                                                                                                               U  KG
BAROMFTEH 7H1.17 MM OF HG.
OUT BULB TEMP.   28.3 DEO. C
REL. HUMIDITY     59 PCr.

EXHAUST EMISSIONS
V
Ul
BLOWER DIF. PRESS., G2 , *25.b MM. H20
BAG RESULTS
BAG NO.
BLOWER REVOLUTIONS
ROLL COUNTS
HC SAMPLE METER READING/SCALE
HC SAMPLE PPM
HC BACKGRD METER READING/SCALE
HC BACKGRO PPM
CO SAMPLE METF.R READING/SCALE
CO SAMPLE PPM
CO BACKGRO METER RLAUING/SCALE
CO BACKGRO PPM
C02 SAMPLE METER Rf AOING/SCALE
C02 SAMPLE PERCENT
C02 BACKGRD METER READING/SCALE
COP HACKGRD PERCENT
NOX SAMPLE METER READING/SCALE
NOX SAMPLE PPM
NOX BACKGRD METF.R READING/SCALE
NOX HACKGHO PPM
S08 SAMPLE METF.R RLADING/SCALE
sue SAHPLE PPM
S08 BACKGRD MFTER READING/SCALE
802 BACKGRD PPM
HC CONCENTRATION PPM
CO CONCENTRATION PPM
C02 CONCENTRATION PCT
NOX CONCENTRATION PPM
302 CONCENTRATION PPM
HC MASS GRAMS
CO MASS GRAMS
C02 MASS UHAHS
NOX MASS GRAMS
S02 MASS GRAMS
TOTAL CAROON GRAMS
WEIGHTED MASS HC i.ss GRAMS/KILOMETRE
WEIGHTED MASS CO R.38 GRAHS/KlLOMETRE
WEIGHTED MASS COa 1118.45 GRAMS/KILOMETRE
WEIGHTED MASS NOX .31 GRAMS/KILOMETRE
WEIGHTED MASS so? n.oo GRAMS/KILOMETRE


i
1(1402
3*51
47.4/3
474
l.b/3
Ib
27.3/3
b3S
.4/3
q
33.5/3
.5b
2. 4/3
.04
20.8/2
20.8
a. 3/2
2.3
-n.o/*
0.0
-O.O/*
n.o
4<;q
bl2
.52
18. b
o.n
17. Ob
45.12
t,2U.Rb
2.b3
0.00
203. SO





      ACTUAL  DISTANCE
             13.12  KILOMETHr
      FUEL ECONOMY  BY  CARBON BALANCE =  IB.fa  KILOMFTRE/I. ITHE
      TOTAL  CARBUN  EXHAUST             bllb.ltl GRAMS
      ESTIMATED FUEL WEIGHT  =   .70KG.
                                                        HET BULB  TEMP   ?2.a  DEC.  C
                                                        ABS. HUMIDITY   l».b  GRAMS/KG
                                                        OYNO ROLL CONSTANT    
-------
                      TABLE
                    EXHAU3T EMISSIONS FKOM SINGLE BAG  SAMPLE
                          VEHICLE NUMBER  81111
O

Ul
00
DATE  8/ 3/77              TIME    -0 HRS.
MODEL  t<*7b KAHASAKI KZ-90O FEf LN+AI*«-PL
DRIVER   K«                TEST WT.     0 KG.
HET BULB TEMP  S? C        DRY 3UL« TEMP  8i C
SPEC. HUM.  l*.t> GRAM/KG   BARO.  7»0.<» MM  HG.

  RUM DURATION         !S.?b MINUTES
  RLQXEH INLET PRESS. Ides.b  «rt.
  BLOHER OIF.  PRES3. 1701.8  MM
                                                                 TEST MO.  *
                                                                 ENGINE  .1 HIRE  f
                                                                 GVw    o KG
                                                                 REL. HUM.   58.S PCT
                                                                 MEASURED FUEL  O.On KG
  BLOWER IMLET TEMP.
  DYNO REVOLUTIONS
  OISTANCE fflAVELED
  flLO^en REVOLUTIONS
  BLONER CU.  CM /REV.
                                                 H20
                                       •»3  DEC. C
                                      15713
                                     8011
                                           KILOMETRES
  BAS RESULTS
   HC  SAMPLE  HETfB HEAOIHG/SCALE
   HC  SAMPLE  PPM
   HC  aACHGHD  HETER READING/SCALE
   HC  BACKRHO  PPM
   CO  SAMPLE  rtETER REAUTNG/3CALE
   CO  SAMPLE  PPM
   CO  6ACXGRD  METER REAPING/SCALE
   CO  8ACK6RD  PPM
   CO?  SAMPLE   METER HEADING/SCALE
  COS  SAMPLE   PERCENT
  co?  BICKGRD  METER HEADING/SCALE
  C02 flACKGND  PERCENT
  NOX SAMPLE  METER  READING/SCALE
  NOX SAMPLE  PPM
  NUX 8ACXGRO MF.TER REAPING/SCALE
  NOK 8ACKSRO PPM
  HC   CnNCENTRATION PPH
  CO   COHCENTfHriOH >>P»
  CO? CONCENTRATION PCT
  NOX CONCENTRATION 7PH
  30? COCEHTRATIOM  PPH
  HC   MASS  (GRAMS)
  CO   MASS  (GRAMS}
  COS  WASS  (€RADS1
 NOX 1A53  (GRAMS)
 SO? MASS  (GrtAKS)
            HC  GRAH-S/KILOMETHE       .31
            CO  GRAMS/KILOMETRE      l.«»b
            COe 6RAH3/KILOMETRE    SH.50
            MOX GRAMS/KILOMETRE       .bl
            SO? GRAMS/KILOMETRE      O.OH

            HC  fi«A^S/KG OF FUEL  11.1.3
            CO  GHAHS/KG OF FUEL   70.S
            COg GRArtS/KG OF FUEL   3034
            MOX GRAMS/KG OF FUEL  i*.t,i
            90S GRAMS/KG OF FUEL   0.00
                                                           I (I. It/3
                                                            100
                                                            1.6/3
                                                             Ifa
                                                           70.1/»
                                                            30*
                                                            l.O/*
                                                              3
 .8*
 3.J/3
 .05
SS.9/?
55.?
 I.?/?
 l.S
  93
                                                          51.1
                                                          ft.fl
                                                          5.12
                                                         3J. i8
                                                         B^.tl
                                                         11.31
            CARBOM BALANCE FUF.L ECONOMY
                              HC  GRAMS/HIM
                              CO  MAH3/MIN
                              COS GBAH3/HIN
                              NOX GRAN3/MTN
                              309
   a.s
   lot
   ,8<(
  O.OII

-------
             UNIT  NO.   HOII
             VEHICLE MODEL
                               TABLE

                     TEST NO. 1
               KZSCin LNtPL+CAT+CDI+AIR
              VEHICLE EMISSION RESULTS
      1S75  LIGHT DUTY EMISSIONS TEST
DATE  B/ 8/77                     MFGR. CODE
ENGINE    .90 LITRE »             CURB WT.
       -n
       0 KG
                                                                                                                         GVM
             BAROMETER  711.(,9  MM  OF  HG.
             DRY  BUL8 TEMP.    31.7 DEC.  C
             REL.  HUMIDITY      SB PCT.
I17b
   Q KG
Ul
\o
                                      G?»  *?S.b MM. H?0
EXHAUST EMISSIONS

     BLOWER DIF. PRESS.,
     BAG RESULTS
     BAG NO.
     BLOWER REVOLUTIONS
     ROLL COUNTS
     HC   SAMPLE  METER READING/SCALE
     HC   SAMPLE  PPH
     HC   BACKGHD METER READING/SCALE
     HC   BACKGRO PPM
     CO   SAMPLE  METER READING/SCALE
     CO   SAMPLE  PPM
     CO   BACKGRD METER READING/SCALE
     CO   BACKGRD PPM
     CO?  SAMPLE  METER READING/SCALE
     CO?  SAMPLE  PERCENT
     CO?  BACKGRD METER READING/SCALE
     CO?  BACKGRD PERCENT
     NOX  SAMPLE  METER READING/SCALE
     NOX  SAMPLE  PPH
     NOX  BACKGRD METER READING/SCALE
     NOX  8ACKGRD PPM
     SO?  SAMPLE  METER READING/SCALE
     SO?  SAMPLE  PPM
     SO?  BACKGRD METER READING/SCALE
     SO?  BACKGRD PPM

     HC   CONCENTRATION PPH
     CO   CONCENTRATION PPM
     CO?  CONCENTRATION PCT
     NOX  CONCENTRATION PPM
     SO?  CONCENTRATION PPM
     HC   MASS GRAMS
     CO   MASS GRAMS
     CO?  MASS GRAMS
     NOX  MASS GRAMS
     SO?  MASS GRAMS
                  TOTAL CARBON GRAMS

                  WEIGHTED MASS HC
                  WEIGHTED MASS CO
                  WEIGHTED MASS CO?
                  WEIGHTED HASS NOX
                  WEIGHTED MASS so?

                  ACTUAL DISTANCE
                                                                1
                                                             10358
                                                               3»Bb
         1.3/3
          13
        8t>.8/*
         H18
         ?.»/*
           7
        37.8/3
         .f>»
         3.9/3
         .(It,
        15. O/?
        15.0
          .9/?
          .9
        -O.O/*
         0.0
        -O.O/*
         0.0
         399
         .58
        l».l
         0.0
        7. SI
       an. 01
      h88.Pl
        ?.n9
        o.no
      3(17. 3b
                            .39 GRAMS/KILOMETRE
                           1.75 GRAMS/KILOMETRE
                         I?0.b8 GRAMS/KItOMETRE
                            .?i GRAMS/KILOMFTBE
                           (1.00 GRAMS/KILOMETRE

                          1?.19 KILOMETRE
                                                                       WET  BULB  TEMP  ?3.q DEG. C
                                                                       AB3.  HUKIOITV  15.7 GRAMS/KG
                                                                       DYNO  ROLL CONSTANT    <*b7.S7
                             BLOWER  INLET PRESS.,  GI  *t,o.s  MM.
                             BLOWER  INLET TEMP.    <»3  OEG. C
                        17B1D
                          3833
                                                                               13. q/?
                                                                                 1H
                                                                               51.. 3/*
                                                                                 55
                                                                                3. 1/*
                                                                                  1
                                                                               ?8.3/3
                                                                                .*7
                                                                                1.0/3
                                                                                .01,
                                                                               -o.o/*
                                                                                n.n
                                                                               -o.o/*
                                                                                o.o
                                                                                 50
                                                                                .»!
                                                                                2.3
                                                                                0.0
                                                                             839.17
                                                                                .59
                                                                               o.on
                  FUEL  ECONOMY  BY  CARBON  BALANCE =  JB.8   KILOMETRE/LITRE
                  TOTAL CARBON  EXHAUST             bOt.79  GRAMS
                  ESTIMATEO FUEL WEIGHT =    .70KG.
    3
 103hl
   350b
  35.8/g
    3b
  13.8/H
    1H
  53. 8/*
    5?
   ?.5/«
     3
  33.9/3
   .57
   3.8/3
   .fib
  12.9/8
  12.9
    .5/3
    .5
  -O.O/*
   0.0
  -O.O/*
   (1.0
    48
   .51
  ia.»
   o.o
   .81
  3. hi
b05.»9
  l.RH
  O.DO
Ib7.53

-------
                     TABLE
                   EXHAUST EMISSIONS FROM SINGLE  BAG SAMPLE
                         VEHICLE NUMBER  BOO
O
             DATE  8/ 8/77               TIME    -0 HRS.
             MODEL   l')7b KZ-1QO FET LN+CDItPLfCAT+AIR
             DRIVER   KN                 TEST NT.     0 KG.
             MET BULB TEMP  23 C         DRY BULB TEMP  32 C
             SPFC. HUM.  1H.O GRAM/KG    8ARO.   731.1 MM  HC.
                                                 TEST NO.   1
                                                 ENGINE  .S LITRE   
-------
           UNIT  NO.   son
           VEHICLE MODEL
                          TABLE

                TEST NO. B
          KZinn LN+PL+CAT+ CDI+AIR
          BAROMETER  7HB.HH MM OF HG.
          DRY BULB TEMP.   Bl.H DEC. C
          REL. HUMIDITY      57 PCT.

          EXHAUST EMISSIONS
                                                  VEHICLE EMISSION RESULTS
                                          1175  LIGHT DUTY EMISSIONS TEST
                                    DATE  B/ 9/77                     MFGR. CODE   -n
                                    ENGINE    .10 LITRE t             CURB WT.     n KG

                                                                 WEI BULB TEMP  PB.8 OEG. C
                                                                 ABS. HUMIDITY  1H.1 GRAMS/KG
                                                                 DYNO ROLL CONSTANT   1b7.17
                                                            YR.
                                                            GVM
                                                117b
                                                   U  KG
a
BLOHER DIP. PRESS., GB, *1B.1 MM. HBO
BAG RESULTS
BAG NO.
BLOHER REVOLUTIONS
BOLL COUNTS
     SAMPLE  METER READING/SCALE
     SAMPLE  PPM
     BACKGRD METER READING/SCALE
     BACKGRD PPM
     SAMPLE  METER READING/SCALE
     SAMPLE  PPM
     BACKGRD METER READING/SCALE
     BACKGRD PPM
     SAMPLE  METER READING/SCALE
     SAMPLE  PERCENT
     BACKGRD METER READING/SCALE
     BACKGRD PERCENT
     SAMPLE  HFTER READING/SCALE
             PPM
HC
HC
HC
HC
CO
CO
CO
CO
COB
CO?
COS
COB
NOX
NOX
NOX
NOX
SOB
SOB
SOB
SOB

HC
CO
COB
NOX
SOB
HC
CO
COB
NOX
SOB
                     SAMPLE
                     BACKGRD METER READING/SCALE
                     BACKGRD PPM
                     SAMPLE
                     SAMPLE
              METER  READING/SCALE
              PPM
      BACKGRO  METER  READING/SCALE
      BACKGRD  PPM

      CONCENTRATION  PPM
      CONCENTRATION  PPM
      CONCENTRATION  PCT
      CONCENTRATION  PPM
      CONCENTRATION  PPM
      MASS GRAMS
      MASS GRAMS
      MASS GRAMS
      MASS GRAMS
      MASS GRAMS
                TOTAL CARBON GRAMS
                WEIGHTED MASS HC
                WEIGHTED MASS CO
                WEIGHTED MASS COB
                WEIGHTED MASS NOX
                WEIGHTED MASS SOB
                ACTUAL DISTANCE
    i
 10350
   3H15
  BB.B/3
   BBB
   1.7/3
    17
  1H.S/*
   HRS
   B.S/*
     8
  37.3/3
   .b3
   3.3/3
   .05
  15.1/3
  15.1
   1.0/B
   1.0
  -n.o/*
   0.0
  -O.O/*
   0.0

   BOb
   Hht
   .58
  15.0
   0.0
  7.hi
 3H.11*
b10.3b
  B.15
  0.00
210.05
                        .10 GRAMS/KILOMFTRF
                       1.1* GRAMS/KILOMETRF
                     iB3.bS GRAMS/KILOMFTRE
                        .B3 GRAMS/KILOMFTRE
                       0.00 GRAMS/KILOMETRE

                      IB.IB KILOMETRE
                                                                                 BLOWER INLET PRESS., Gl *t7.8 MM. HBO
                                                                                 BLOWER INLFT TEMP.   H3 DEG. C
    B
 17B51
   3805
  3D.7/?
    31
   1.5/3
    15
  S't.O/*
    5B
   1.1X*
     3
  S8.7/3
   .»7
   ».0/3
   .Ob
   ».0/B
   ».0
    .8/B
    .8
  -o.n/*
   n.o
  -o.o/*
   n.o

    ib
    H8
   .»!
   3.2
   0.0
  1.R5
  b.18
Rt8.7b
   .80
  o.on
B35.BO
    3
 10385
   3H77
  3b.H/B
    3b
  ll.H/B
    11
  51.H/*
    58
   B.H/*
    B
  3*.5/3
   .58
   H.0/3
   .Ob
  13.1/B
  13.1
    .1/B
    .1
  -O.O/*
   0.0
  -O.O/*
   0.0

    ?S
    5»
   .SB
  1B.B
   0.0
   .Ib
  H.1B
blB.bb
  1.77
  0.00
171.H»
                FUEL ECONOMY BY CARBON BALANCE a  18.3  KILOMETRE/LITRE
                TOTAL CARBON EXHAUST            blb.bB GRAMS
                ESTIMATED FUEL WEIGHT =   .71KG.

-------
         TABLE
                      EXHAUST EMISSIONS FROM SINGLE BAG SAMPLE
                            VEHICLE NUMBER 800
  DATE  8X 1/77              TIME    -0 HRS.
  MODEL  l«)7b KZ-100 FET LNtCDI+PL+CATtAIR
  DRIVER   KN                TEST WT.     0 KG.
  WET 60LB TEHP  SS C        DRY BULB TEMP  30 C
  SPEC. HUM.  13.1 GRAM/KG   BARO.  738.1 MM  HG.
                                           TEST NO.  2
                                           ENGINE   .1 LITRE  H
                                           GVW    0 KG
                                           REL. HUM.  tB.O PCT
                                           MEASURED FUEL  0.00 KG
    RUN DURATION
    BLOWER INLET PRESS.
    BLOWER DIF.  PRESS.
    BLOWER INLET TEMP.
    DYNO REVOLUTIONS
    DISTANCE TRAVELED
    BLOWER REVOLUTIONS
    BLOWER CU.  CM /REV.
                l?.7b MINUTES
               1H17.8  MM. H20
               lb?S.b  MM  H?0
                  V3  DEG. C
                1875
               Ib.ll  KILOMETRES
                 ISbSS
                BOSS
                 METER  READING/SCALE
                 PPM
         BACKGRD METER  READING/SCALE
         BACKGRD PPM
         SAMPLE
         SAMPLE
        METER READING/SCALE
        PPM
BACKGRD METER READING/SCALE
BAG RESULTS
 HC  SAMPLE
 HC  SAMPLE
 HC
 HC
 CO
 CO
 CO
 CO  BACKGRD PPM
 COS SAMPLE  METER READING/SCALE
 CO? SAMPLE  PERCENT
 COg BACKGRD METER READING/SCALE
 CO? BACKGRO PERCENT
 NOX SAMPLE  METER READING/SCALE
 NOX SAMPLE  PPM
 NOX BACKGRD METER READING/SCALE
 NOX BACKGRD PPM
 HC   CONCENTRATION PPM
 CO   CONCENTRATION PPM
 CO?  CONCENTRATION PCT
 NOX  CONCENTRATION PPM
SO? COCENTRATION  PPM
    MASS (GRAMS)
    MASS (GRAMS)
CO? MASS (GRAMS)
NOX MASS (GRAMS)
SO? MASS (GRAMS)
HC  GRAMS/KILOMETRE       .08
CO  GRAMS/KILOMETRE       .5?
co? GRAMS/KILOMETRE    «9.?R
NOX GRAMS/KILOMETRE       .»!
SO? GRAMS/KILOMETRE     0.00

HC  GRAMS/KG OF FUEL   2.17
CO  GRAMS/KG OF FUEL   20.0
CO? GRAMS/KG OF FUEL   312<»
NOX GRAMS/KG OF FUEL  !"».?»
SO? GRAMS/KG OF FUEL   0.00
35. I/?
  35
11. I/?
  11
SH.l/*
  87
 1.8/*
   2
SD.f/3
 .87
    HC
    CO
                                       .Ob
                                      33.
                                      33.1
                                       1.0/2
                                       1.0
                                       25
                                       83
                                       .8?
                                      33.0
                                      0.0
                                      1.39
                                      1.37
                                  IVfaS.bS
                                     b.b?
                                     0.00
                        HC   GRAMS/MIN
                        CO   GRAHS/MIN
                        CO?  GRAM3/MIN
                        NOX  GRAM3/MIN
                        SOP  GRAMS/MIN
CARBON BALANCE FUEL ECONOMY
                                              .11
                                               .7
                                              115
                                              .5?
                                             0.00
                                           ?5.7H
                                                     KILOMETRES/LITRE

-------
                    STEADY-STATE EMISSIONS CONCENTRATIONS
                            MOTORCYCLE  Honda XL-125
Date
2/14/77
                        Sequence  XLS-1 Base Repeat (initial baseline  given in Appendix E)
Condition
Speed,
mi/hr
Idle
20
30
40
50
Idle


Notes:
Gear
N
2
4
5
5
N


Engine
rpm
1,600
7,080
6,000
6,560
8r100



Load
	
0.43
0.98
1.70
2.R1
	


Concentrations
CO,
%
4.85
8.01
7.71
7.95
3.57
5.04


C02,
%
9.18
L0.18
L0.40
L0.33
12. fi?
8.78


02,
%
4.4
0.6
0.5
0.4
n.R
4,5


NO,
ppm
44,
145.
265.
435.
91?c;
43,


FID HC,
ppm C
5.320
4,960
4.560
5,360
T 4^0
4.560











Pilot air screw - as received. After carburetor insp^r-Hor, & rl^ni™
Max. head temp, at 50 mph 210 °C J
       Max. gas temp, at 50 mph 820°C at station #1
                   STEADY-STATE EMISSIONS CONCENTRATIONS
                           MOTORCYCLE  Honda XL-125
Date
         2/16/77
             Sequence  XLS-2 with air pump
Conditon
Speed,
mi/hr
Idle
20
30
40
50
. Idle


Gear
N
2
4
5
5
N


Engine
rpm.
1,600
7,080
6,000
6.560
8,100
	 f


Load
____
0.41
0.95
1.73
2.85
^ •M^B


Concentrations
CO,
%
3,17
.6,88
8.01
5.49
4.22
4.n7


C02,
%
8.88
._9, 18
9.25
11.04
12.02
R Sfi


02.
%
6,8
2.2
2.0
1.7
1.4
fi.3


NO,
ppm
29,
122.
325.
L24Q,
2500.
AT.


FID HC,
ppm C
3.060
4.150
4,320
3.080
3,300
?,780











Notes: Max head temp reached @ 50 mph - approx. 250DC
Max gas temp @ 50 mph 790 °C
      No  reaction apparent. Air pump No. 0533 ,  1;1 ratio off camshaft. 1;2  (pump;crank)
                                        D-63

-------
                   STEADY-STATE EMISSIONS CONCENTRATIONS
                           MOTORCYCLE  Honda XL-125
 Date   3/16/77
  Sequence   XLS-3
Condition
Speed,
mi/hr
Idle
20
30
40
50
Idle


Notes:
Gear
N
2
4
5
5
' N


Engine
rpm
-
-
-
•~
-
~


Load
-
0.47
1.04
1.81
3.02



Concentrations
CO,
%
2.25
3.34
5.04
5.23
3.48
2.79


C02,
%
9.70
13.11
11.50
10.66
11.70
9.80


o2.
%
6.3
0.8
1.4
2.3
2.3
5.8


NO,
PPm
33 -
115
225
635
2400
44


FID HC,
ppm C
3.440
900
1,940
2,220
2,740
2,020




reaction by CO2 & temp.
u ii ii »
reaction by temp.
dilution only



Conducted with air pump No. 1033 @ 1:2 ratio drive 	
Max. head temp, at bU mph - 230°C
Max. gas temp, occurred at 20 mph ^ 825°C, gas temp at 50 mph - 790°C
                  STEADY-STATE EMISSIONS CONCENTRATIONS
                         MOTORCYCLE  Honda. XL-125
Date  4/01/77
Sequence  XLS-4  Pump drive Ratio 1. 33;2
Condition
Speed,
mi/hr
Idle
20
30
40
50
Idle


Notes:
Gear
N
2
4
5
5
N


Engine
rpm
1800
7080
6000
6560
8100
1800


Load

0.48
0.99
1.79
2. 78



Concentrations
CO,
%
1. 15
1. 18
3. 67
4. 50
Z. 71
1. 15


C02,
%
8.78
13.83
11.63
10. 16
11.50
8.98


02,
%
8.8
1.0
2.2
3.2
3. 1
8.7


NO,
ppm
34.
100.
235.
780.
1310.
42.


FID HC,
ppm C
1,600
140
1,030
1,840
2, 160
1,000


Exhaust
Gas Temp. °C
560° at #1
>825° at #1 #2,825°# 3
760° at #lr>825°at 2,65
720° at #1,750°@#2,650
780° at #1,790°@#2,740
560° at #1,490°@#2,340


timing checked beiore run - OK " " 	 "
max. head temp ^ 240°C occurring at SOmph
WOT 0-80 kph = 11,8 sec. 	 "- 	 ' — '
WOT 0-100 kph = 38.0 sec. 	 	 	 —
                                         D-64

-------
                  STEADY-STATE EMISSIONS CONCENTRATIONS
                         MOTORCYCLE  Honda, XL-125
 Date   4/07/77
 Sequence  XLS-5a w/out air
Conditon
Speed,
mi/hr
Idle
20
30
40
50
Idle


Gear
N
2
4
5
5
N


Engine
rpm








Load
	
0.44
1.01
1.79
2.82
	


Concentrations
CO,
%
2.56
8. 12
7.42
6. 12
3.39
3.26


C02,
%
10.33
9.75
10. 33
11.33
12.91
10.44


°2.
%
4.9
0.6
0.4
0.3
0.5
4.5


NO,
ppm
45.
130.
355.
930.
2850.
58.


FID HC,
ppm C
3, 560
4,040
3,800
3,280
L_3, 120
3, 060











JNotes: Chevette reed valve added - air entrance blocked
                 STEADY-STATE EMISSIONS CONCENTRATIONS
                         MOTORCYCLE  Honda, XL-125
Date    4/07/77
Sequence  XLS-5b W air Chevette Reed
Condition
Speed,
mi/hr
Idle
20
30
40
50
Idle


Gear
N
2
4
5
5
N


Engine
rpm
1800
7080
6000
6560
8100
1800


Load
_ _ —
0.44
1.01
1.79
2.82
_ _ _ -


Concentrations
CO,
%
1.15
7.52
9.62
5.70
3.39
1.18


co2,
%
8.59
9.80
8.78
10.99
12.38
8.49


02.
%
8.8
1.1
0.8
1.0
1.3
8.9


NO,
ppm
25.
120.
195.
875.
2600.
30.


FID HC,
ppm C
1,560
3, 360
4,400
2,960
2,920
960



reaction by At +
reaction by At +
.dilution by At -
dilution by At -
dilution by At
reaction by .At +


Notes:
                                    D-65

-------
                   STEADY-STATE EMISSIONS CONCENTRATIONS
                           MOTORCYCLE    Honda XL-125
Date    5/9/77
Sequence
XLS-6
Condition
Speed,
mi/hr
Idle
20
30
40
50
Idle


Notes:
Gear
N
2
4
5
5
N


Engine
rpm.
-"— —
	
	
	
	



Load
~._-.M
0.47
1.03
1.80
2.99
	 «-


Concentrations
CO,
%
1.60
4.07
5.92
4.61
3.08
1.30


C02,
%
10.08
12.38
11.56
12.37
13.11
10.44


02.
%
6.3
0.6
0.2
0.2
0.3
6.0


NO,
ppm
33.
175.
305.
960.
1525.
41.


FID HCf
ppm C
12,200
5,280
4,360
3,750
3,880
10,400



V

V no air added r_r


J^ 	 -—1


wo air aaaea, notoneK GDI system added, carburetor cleaned and leaned out
Jet needle clip position changed from 2 to 1 ? Pi io+- a-j r s™, was 1 n™ !-!/»
•i-inu-ng _aavancea approx. 7° to make up for underadvancement of Motek system
               	 	mfr ,   —. _^!j. x* «-* 1— -Jvy J.ULJ11

          Max.  exhaust gas temp - ^825°C at station #1, pipe insulated-for air  injection
                   STEADY-STATE EMISSIONS CONCENTRATIONS
                           MOTORCYCLE    Honda XL-125
Date   5/9/77
Sequence   XLS-7

Speed,
mi/hr
Idle
20
30
40
50
Idle


Notes:
Conditon
Gear
N
2
4
5
5
N


Engine
rpm
	
	
	

	
	


Load
_. —
0.47
1.02
1.79
2.96
	



CO,
%
0.70
0.70
3.43
3.43
2.26
0.62


Concentrations
C02,
%
8.15
13.49
11.82
11.33
12.82
8.30


°2>
%•
9.4
1.9
2.0
2.7
1.5
9.3


NO,
jppm
34.
***«••— ~««i*««_i
145.
240.
860.
1480.
39.


FID HC,
ppm C
7,040
' " 1 •.»!••.
172
1.140
1,620
792
6,400



probable dilution 	 	
probable reaction __
prnh^Me rgar-tir>Ti _^
probable minor reaction
probable reaction 	 „_
probable dilution ..__


AJ.I added by pump 1UJJ at 1.33:2, -t- MototeV GDI at- ™r^]r^r rnlrn_mQn1.
Carburetor set as for XLS-6, timing as for XLS-6 munnmi
Max. head temp. - 23o*c at 50 mph .
          "at speeds of 20, 30,  an5 50 mph;  at 45 S station = IIP?1" O
          Very good thermal reaction noted  from temperature data
          WOT accel. time 0-80 kph, 11.5  sec

          WOT accel. time 0 - 100  kph + would  not exceed 97.5 kph - reached 29 2 sec
                                         D-66
                                                          jectioi

-------
                    STEADY-STATE EMISSIONS CONCENTRATIONS
                            MOTORCYCLE  Honda XL-125
 Date    8/4/77
Sequence   XLS-8
Condition
Speed,
rni/hr
Idlf*
20
30
40
50
Idle


Notes:
Gear
N
2
4
5
5
N


Engine
rpm
1150
—
_—
--
—
1200


Load
—
0.49
1.00
1.79
2.80
—


Concentrations
CO,
%
0.004
0.014
0.22
0.19
0.26
0.005


C02,
%
9.91
12.20
14.4?
14.18
13.75
9.91


02,
%
6.9
3.6
0.2
0.7
1.1
6.8


NO,
ppm
41,
195.
160.
865.
2,200.
47.


FID HC,
ppm C
158
21
21
45
97
100


Exhaust Temp, °c
Exit
Head
525
770
630
680
760



Enter
Cat.
4^n
750
875
650
765



Exit
Cat.
450
650
840
850
820



Air
Injectio
Rate, cf
0.60
1.88
1.62
1.86
2.22



T.Qar, payV,iiT-6i-n-rf stock ianition and timina: air infection pump No. 1533 (1. 33:21 i
catalyst PTX 313, all Corning
^ Max. Jriead temp 250°C	
W.O.TT TT-80r kph accel time = 11.8  sec
Note:  temperature data indicate reaction occurring in head or pipe about  6 inches
       downstream of exhaust port.
                                        D-67

-------
o

GO
UNIT wo,   ,?on
VEHICLE MODFI.
                HONDA
                   TF.ST NO,  1
TABLE                    VEHICLE EMISSION RESULTS
                H7S   LIGHT DUTY EMISSIONS TEST
               la/  7/7H                      MFGR. CODE
          ENGINE    ,13  LITRE  1             CtJRR IT.
                                                                                         -n
                                                                                         II KG
                                                                                                          YR,  1971,
                                                                                                          GVM     o KG
BARO*fU»  7'4l.q3  MM of-  HP.,
DRY BULB Tt'T.    ?S.b OFG. C
REL. HUMIDITY      53 PCT,
EXHAUST EMISSIONS
ULOaM
HAG HF.
HAG NO.
BLOWE'* REVOLUTIONS
ROIL COUNTS
     SA^PLF
     SA IPLF
     HAC«I;RD
     AACKGRO PPM
     SArtPl.F
     SA-»«LF.
     HACHGRO MF.TEP
     HACKI>RO PRM
     SA«PLE
     SAMPLfc
  HC
  HC
  HC
  HC
  CO
  CO
  CO
  CO
  CO?
  CO?
  CO?
  CO?
  MOX
  MO*
  NOX
 SO?.
 SOS
 S»i?

 HC
 CO
 COS
 MOX
 SO?
 HC
 CD
 CO?
 Mfllf
SO?
                  PPESS..  <*,?, 30H.B
                  METER  PFADINR/SCALF.
                  PPM
                  "FTFfl HFA01NG/SCAI.F
                  PPM
                  -'FTF9
                  PEWCE^T
          BflCKGP.0 MFTF.R 
-------
       TABLE        EXHAUST EMISSIONS FROM SINGLE BAG SAMPLE
                          VEHICLE NUMBER ZOO
DATE 10/11/7b
MODEL  1171, HONDA XL-12S
DRIVER   TJ
WET BULB TEMP  19 C
SPFC. HUM.  10.8 GRAM/KG
     TIME    -D HRS.
     HIHAY CYCLE
     TE3T WT.     n KG.
     DRY BULB TEMP  ?B C
     BARO.  7*0.? MM  HG.
    TEST NO.  1
    ENGINE  .1 LITRE  1
    GVM    o KG
    REL. HUM.  1?.fc PCT
    MEASURED FUEL  n.oo KG
  RUN DURATION
  BLOWER INLET PRESS.
  BLOWER DIP.  PRESS.
  BLOWER INLET TEMP.
  OYNO REVOLUTIONS
  DISTANCE TRAVELED
  BLOWER REVOLUTIONS
  BLOWER CU. CM /REV.
 l?.7b MINUTES
 S»1.3  MM. H?0
 Bbb.7  MM  H20
   »3  DEC. C
lOOOb
Ib.b3  KILOMETRES
   5325
 8135
  RAG RESULTS
   HC  SAMPLE  METER READING/SCALE
   HC  SAMPLE  PPM
   HC  BACKGRO METER READING/SCALE
   HC  BACKGRD PPM
   CO  SAMPLE  METER READING/SCALE
   CO  SAMPLE  PPM
   CO  BACKGRD METER READING/SCALE
   CO  BACKGRD PPM
   CO? SAMPLE  METER READING/SCALE
   CO? SAMPLE  PERCENT
   CO? BACKGRO METER READING/SCALE
   CO? BACKGRD PERCENT
   NOX SAMPLE  METER READING/SCALE
   NOX SAMPLE  PPM
   NOX BACKGRD METER READING/SCALE
   NOX BACKGRO PPM
   HC  CONCENTRATION PPM
   CO  CONCENTRATION PPM
   CO? CONCENTRATION PCT
   NOX CONCENTRATION PPM
   30? COCENTRATION PPM
   HC  MASS (GRAMS)
   CO  MASS (GRAMS)
   CO? MASS (GRAMS)
   NOX MASS (GRAMS)
   SO? MASS (GRAMS)
HC  GRAMS/KILOMETRE      .17
CO  GRAMS/KILOMETRE     '7.71
CO? GRAMS/KILOMETRE    IB.Ob
NOX GRAMS/KILOMETRE      .93
SO? GRAMS/KILOMETRE     0.00
HC  GRAMS/KG OF FUEL  21.37
CO  GRAMS/KG OF FUEL  39b.O
CO? GRAMS/KG OF FUEL   2170
NOX GRAMS/KG OF FUEL  17.bb
soa GRAMS/KG OF FUEL   o.oo
CARBON BALANCE FUEL ECONOMY
                       37.1/3
                        371
                        1.4/3
                         14
                       58.b/?
                       2999
                         .!/?
                          4
                       bS.b/3
                       I.IB
                        ?.b/3
                        .OH
                       72.1/3
                      2ib.a
                         .H/3
                        1.2
                        359
                       288b
                       1.11
                      815.3
                       0.0
                       7. 89
                     128.19
                     799.1?
                      15.13
                       0.00
          HC  GRAMS/MIN
          CO  GRAMS/MIN
          C02 GRAMS/MIN
          NOX GRAMS/MIN
          302 GRAMS/MIN
   .b?
  10.0
    b3
  1.21
  0.00
37.75
                                                     KILOMETRES/LITRE

-------
UNIT NO.  200
VEHICLE MODEL
                   TEST NO.
             HONDA XL 125
 TABLE                   VEHICLE EMISSION RESULTS
                 1175  LIGHT DUTY EMISSIONS TEST
J          DATE ID/ 8/7b                     MFGR. CODE
           ENGINE    .13 LITRE 1             CURb HT.
-n
0 KG
YR.
GVM
                                                                                                                    0 KG
BAROMETER 7*8.71 HH OF HG.
DRY BULB TEMP.   ?2.8 DEC. C
REL. HUMIDITY     3t PCT.
EXHAUST EMISSIONS

     RLOMER DIP.
     RAG RESULTS
               PRESS.,  G2,  ?bb.7 MM. H?0
RAG NO.
BLONER REVOLUTIONS
ROLL COUNTS
HC SAMPLE METER READING/SCALE
HC SAMPLE PPM
HC BACKGfiD METER READING/SCALE
HC BACKGRD PPM
CO SAMPLE METER READING/SCALE
CO SAMPLE PPH
CO BACKGRD METER READING/SCALE
CO BACKGRO PPM
CO? SAMPLE METER READING/SCALE
CO? SAMPLE PERCENT
CO? BACKGRD METER READING/SCALE
CO? BACKGRD PERCENT
NOX SAMPLE METER READING/SCALE
NOX SAMPLE PPM
NOX BACKGRD METER READING/SCALE
NOX BACKGRD PPM
SO? SAMPLE METER READING/SCALE
soe SAMPLE PPM
SO? BACKGRD METER READING/SCALE
SO? flACKGRO PPM
HC CONCENTRATION PPM
CO CONCENTRATION PPM
COS CONCENTRATION PCT
NOX CONCENTRATION PPM
SO? CONCENTRATION PPH
HC MASS GRAMS
CO MASS GRAMS
CO? MASS GRAMS
NOX MASS GRAMS
SO? MASS GRAMS
TOTAL CARBON GRAMS
WEIGHTED MASS HC .71 GRAMS/KILOMETRE
HEIGHTED MASS CO 10. bO GRAMS/KlLOMF.TRE
WEIGHTED MASS C02 37.03 GRAMS/KILOMETRF.
WEIGHTED MASS NOX .13 GRAMS/KILOMETRE
WEIGHTED MASS SO? 0.00 GRAMS/KILOMETRE
1
351b
?H12
31.HV3
31*
l.b/3
Ib
bi.1/3
1SSS
.7/3
IS
38.7/3
.»7
3.7/3
.Ob
23.3/B
?3.3
1.5/2
i.S
-o.n/*
a.o
-o.o/*
0.0
37i
1501
.»?
81. 1
0.0
5. SB
»f .83
llfc.t?
.«>3
O.flO
77. b7





  ACTUAL DISTANCE
                     IP.IS KILOMETRE
FUEL ECONOMY BY CARSON BALANCE  =   *?.?
TOTAL CARBON EXHAUST             238. YO
ESTIMATED FUEL WEIGHT =    .28K6.
                                           KILOMETRE/LITRE
                                          GRAMS
                                   17.S/3
                                    175

                                     1*

                                   1153

                                     11
                                   2J.3/3
                                    .3.e GRAMS/KG
                                                                    DYNO HOLL CONSTANT   1b7.17
                                        BLOWER  INLET  PRESS.,  Gl  ?»1.3 MM.  H?0
                                        BLOWER  INLET  TEHP.    ^3  DEC.  c
                                                                                      3
                                                                                    3521
                                                                                     2821
                                                                                    lb.J/3
                                                                                     Jbl
                                                                                     1.1/3
                                                                                      11
                                                                                    S1.«t/3
                                                                                   .5/3
                                                                                   11
                                                                                 23.V3
                                                                                  .38
                                                                                  3.»/3
                                                                                  .05
                                                                                 I7.i/e
                                                                                 17.1
                                                                                   .8/2
                                                                                   .8
                                                                                -O.D/*
                                                                                 0.0
                                                                                -O.O/*
                                                                                 0.0

                                                                                 150
                                                                                1*58
                                                                                 .33
                                                                                lb.3
                                                                                 0.0
                                                                                2.2?
                                                                               *3.V8
                                                                              ISS.31?
                                                                                 .70
                                                                                0.00

-------
       TABLE        EXHAUST EMISSIONS FROM SINGLE BAG SAMPLE
                          VEHICLE NUMBER eoo
DATE 10/11/7b
MODEL  117b HONDA XL-1?5
DRIVER   TJ
WET BULB TEMP  H C
9PEC. HUM.  11.if GRAM/KG
     TIME    -n MRS.
     HIWAY CYCLE
     TEST MT.     0 KG.
     DRY BULB TEMP  ?s C
     BARO.  710.? KM  HG.
    TEST NO.  ?
    ENGINE  .1 LITRE  1
    GVW    o KG
    REL. HUM.  Sb.O PCT
    MEASURED FUEL  0.00 KG
  RUN DURATION
  BLOWER INLET PRESS.
  BLOWER DIP.  PRESS.
  BLOWER INLET TEMP.
  DYNO REVOLUTIONS
  DISTANCE TRAVELED
  BLOWER REVOLUTIONS
  BLOWER CU. CM /REV.
 IB.73 MINUTES
 251.0  MM. H20
 abb.7  MM  H?0
   13  DEG. C
 IBSb
ib.se  KILOMETRES
   5313
 813*
  BAG RESULTS
   HC  SAMPLE  METER READING/SCALE
   HC  SAMPLE  PPM
   HC  BACHGRD HETER READING/SCALE
   HC  BACKGRD PPM
   CO  SAMPLE  HETER READING/SCALE
   CO  SAMPLE  PPM
   CO  BACKGRD METER READING/SCALE
   CO  BACKGRD PPM
   C03 SAMPLE  METER READING/SCALE
   COS SAMPLE  PERCENT
   CO? BACKGRD METER READING/SCALE
   CO? BACKGRD PERCENT
   NOX SAMPLE  METER READING/SCALE
   NOX SAMPLE  PPM
   NOX BACKGRO METER READING/SCALE
   NOX BACKGRD PPM
   HC  CONCENTRATION PPM
   CO  CONCENTRATION PPH
   CO? CONCENTRATION PCT
   NOX CONCENTRATION PPM
   SO? COCENTRATION PPM
   HC  MASS  (GRAMS)
   CO  MASS  (GRAMS)
   CO? MASS  (GRAMS)
   NOX MASS  (GRAMS)
   SO? MASS  (GRAMS)
HC  GRAMS/KILOMETRE      .11
CO  GRAMS/KILOMETRE     8.58
CO? GRAMS/KILOMETRE    18.13
NOX GRAMS/KILOMETRE      .ib
SO? GRAMS/KILOMETRE     0.00

HC  GRAMS/KG OF FUEL  ??.07
CO  GRAMS/KG OF FUEL  131.5
CO? GRAMS/KG OF FUEL   ?«S1
NOX GRAMS/KG OF FUEL  »8.?»
SO? GRAMS/KG OF FUEL   0.00
                       3».3/3
                        3-»3
                        1.7/3

                         17
                       b3.0/?
                       33?7
                         .S/?
                         IS
                       bS.1/3
                       l.lb
                        ?.7/3
                        .Ot
                       71.8/3
                      ais.«
                        1.5/3
                       3175
                       1.13
                      811.1
                       0.0
                       7.19
                     110.50
                     788.53
                      15.71
                       o.on
CARBON BALANCE FUEL ECONOMY
          HC  GRAHS/HIN
          CO  GRAMS/MIN
          C02 GRAMS/MIN
          NOX GRAMS/MIN
          SO? GRAMS/MIN
   .5b
  11.0
    b?
  1.23
  n.oo
3b.<1b
                                                     KILOMETRES/LITRE

-------
                                           TABLE
V
-O
            UNIT NO.   200
            VEHICLE MODEL
                      TEST NO.  1
               XL-125 BASE  RTN
              VEHICLE EMISSION RESULTS
      1S75  LIGHT DUTY EMISSIONS TEST
DATE  1/38/77                     MFGR. CODE
ENGINE    .13 LITRE 1             CURB HT.
                       -0
                       0 KG
                           YR.
                           6VH
lS7b
   0 KG
BAROMFTER 73b.bO MM OF HG.
DRV BULB TEMP.   23.3 OEG. C
REL. HUMIDITY     ?» PCT.

EXHAUST EMISSIONS

     RLOWEH OIF. PRESS., G2, 2S».0 MM.
     BAG RESULTS
     RAG NO.
     BLOWER REVOLUTIONS
     ROLL COUNTS
     HC   SAMPLE  METER READING/SCALE
     HC   SAMPLE  PPM
     HC   BACKGRQ METER READING/SCALE
     HC   BACKGRO PPM
     CO   SAMPLE  METER READING/SCALE
     CO   SAKPLE  PPM
     CO   BACKGRD METER READING/SCALE
     CO   BACKGRO PPM
     COS   SAMPLE  METER  READING/SCALE
     COS   SAMPLE  PERCENT
     COS  BACKGRO  METER  READING/SCALE
     COS  BACKGRD PERCENT
    NOX  SAMPLE  METER READING/SCALE
    NOX  SAMPLE  PPM
    NOX  BACKGRD METER READING/SCALE
    NOX  BACKGRD PPM
    SO?  SAMPLE  METER READING/SCALE
    SO?  SAMPLE  PPM
    SO?  BACKGRD METER READING/SCALE
    SO?  BACKGKO PPM

    HC    CONCENTRATION PPM
    CO    CONCENTRATION PPM
    CO?  CONCENTRATION PCT
    NOX  CONCENTRATION PPM
    SOS  CONCENTRATION PPM
    HC    MASS  GRAMS
    CO    MASS  GRAMS
    COB   MASS  GRAMS
    NOX   MASS  GRAMS
    SO?  MASS  GRAMS
                                                   H20
               TOIAL  CARBON  GRAMS

               WEIGHTED  MASS  HC
               WEIGHTED  MASS  CO
               WEIGHTED  MASS  cop
               WEIGHTED  MASS  NOX
               WEIGHTED  MASS  SOS

               ACTUAL DISTANCE
                                                               1
                                                             35BO
                                                              8857
                                                             3b.O/3
                                                              3fcO
                                                              1.3/3
                                                               13
                                                             (.3.7/3
                                                             1S1H
                                                               .3/3
                                                               b
                                                            28.5/3
        .03
       S7.8/S
       87.8
       -o.o/*
        0.0
       -o.o/*
        0.0

        3»8
                                                           S7.f
                                                            0.0
                                                           S.38
                                                          »B.7»
                                                         S17.71
                                                           l.lb
                                                           0.00
                          ,7» GRAMS/KILOMETRE
                        13.35 GRANS/KILOMETRE
                        fo.sa GRAMS/KILOMETRE
                          ,lb GRAMS/KILOMETRE
                         0.00 GRAMS/KILOMETRE

                        JD.qq KILOMETRE
              FUEL ECONOMY BY CARBON BALANCE =   37.2   KILOMETRE/LITRE
              TOTAL CARBON EXHAUST            ?bB.<»8  GRAMS
              ESTIMATED FUEL WEIGHT =    .31KG.
                                                                                  WET BULB TEMP  IS.2 DEC. C
                                                                                  ABS. HUMIDITY   H.t GKAMS/KG
                                                                                  DYND ROLL CONSTANT   Hb7.q7
                             BLOWER INLET  PRESS.,
                             BLOWER INLET  TEMP.
                          I>1 228.b MM.  H20
                          »3 DEC.  C
   Z
 bO<».»/3
  18
-------
                    TABLE
D

~J
OJ
                   EXHAUST EMISSIONS FROM SINGLE RAG SAMPLE
                         VEHICLE DUMBER 200
             DATE  1/31/77
             MODEL  i^7b HONDA XL 125
             DRIVER   KN
             WET BULB TEMP  11 C
             SPFC. HUM.   3.3 GUAM/KG
                          TIME    -n MRS.
                          FET  RASE RTN
                          TEST HT.     0 KG.
                          DRV BULB TEMP  ?2 C
                          BARH.  7511. B MM  HG.
                                                TEST  NO.   2
                                                ENGINE  .1 LITRE   1
                                                GVM    0  KG
                                                REL.  HUM.  an.5 PCT
                                                MEASURED  FUEL  o.oo KG
               RUN DURATION
               BLOWER INLET PRESS.
               BLOWER OIF.  PRESS.
               B.LOWF.R INLET TEMP.
               niw> REVOLUTIONS
               DISTANCE  TRAVELED
               BLUKER REVOLUTIONS
               BLOHtR C». CM /REV.
                      12.75 MINUTES
                      228.b  MM. H20
                      25*.0  MM  M20
                        H3  DEC. C
                     10003
                     Ib.b3  KILOMETRES
                        532H
                      BSSb
                             METER  READING/SCALE
                             PPM
                     BACKGRD  METER  READING/SCALE
                     BACKGRD  PPM
                     SAMPLE
                     SAMPLE
               METEtt READING/SCALE
               PPM
       BACKGRD METER READING/SCALE
BAG RESULTS
 HC  SAMPLE
 HC  SAMPLE
 HC
 HC
 CO
 CO
 CO
 CO  BACKGRD PPM
 C02 SAMPLE  METER READING/SCALE
 C02 SAMPLE  PERCENT
 C02 BACKGRD METER READING/SCALE
 CO? BACKGRD PERCENT
 NOX SAMPLE  METER READING/SCALE
     SAMPLE  PPM
     HACKGKD METER READING/SCALE
 NOX BACKGRD PPM
 HC  CONCENTRATION PPM
 CO  CONCENTRATION PPM
 C02 CONCENTRATION PCT
 NOX CONCENTRATION PPM
 S02 COCEHTRATION PPM
     MASS  (GRAMS)
                 NOX
                 NOX
                 HC
                 CO
                     MASS
                 C02 MASS (GRAMS)
                 NOX MASS (GRAMS)
                 S02 MASS (GRAMS)

              HC  GRAMS/KILOMETRE
              CO  GRAMS/KILOMETRE
              CO? GRAMS/KILOMETRE
              NO* GRAMS/KILOMETRE
              SO? GRAMS/KILOMETRE

              •HC  GRAMS/KG OF FUEL
              CO  GRAMS/KG OF FUEL
              CO? GRAMS/KG OF FUEL
              NOX GRAMS/KG OF FUEL
              SO? GRAMS/KG OF FUEL
                        H.82
                       50.33

                        o.no

                      2b.87
                      •23. R
HO.R/3
 tos
 1.5/3
   IS
bl.2/2
31SO
   .2/2
    8
h5.2/3
1.17
  3.7/3
  .Ut.
5b.1/3
17H.7
   .3/3
                                             1.12
                                            ibq.q
                                             o.o
                                             1.30
                                           !Hb.b7
                                           R3b.R<*
                                            10. bS
                                             o.on
                      30.78
                       n.nn
                               HC  GRAMS/MIN
                               CO  GRAMS/MIN
                               C02 GRAM3/MJN
                              .NOX GRAMS/MIN
                               302 GRAMS/MIN
CARBON BALANCE FUEL fcCONOMY
     .73
    11.5
      bb
     .83
    n.no
  35.30
                                                                   KILOMEFRF.S/tlTRE

-------
-o
*»
           UNIT NO.  ?00
           VEHICLE MODEL
                            TABLE

                  TEST NO.  1
            XL-12S 2ND STEP, AIR l»2
              VEHICLE EMISSION RESULTS
      1975  LIGHT DUTY EMISSIONS TEST
DATE  3/38/77                     MF6R. CODE
ENGINE    .13 LITRE 1             CURB WT.
                       -0
                       0 KG
                         YR.
                         GVM
197b
   0 KG
           BAROMFTEB 731.5? MM OF H6.
           DRY BULB TEMP.   81,. 1 DFG. C
           REL. HUHIDITY     3? PCT.
           EXHAUST EMISSIONS

                BLOWER OIF. PRESS.,
                BAG RESULTS
                BAG NO.
                BLOWER REVOLUTIONS
                ROLL COUNTS
                HC   SAMPLE
                HC   SAMPLE
                HC
                HC
                CO
                CO
                CO
                CO
                COS
                      6?,  ?bb.7  MM.  H20
              METER READING/SCALE
              PPM
      BACKGRD METER READING/SCALE
      BACKGRD PPM
      SAMPLE  METER READING/SCALE
      SAMPLE  PPM
      BACKGRD METER READING/SCALE
      BACKGRD PPM
      SAMPLE  MFTER READING/SCALE
 cos  SAMPLE  PERCENT
 COS  BACKGRD METER READING/SCALE
 COB  BACKGRD PERCENT
 NOX  SAMPLE  METER READING/SCALE
 NOX  SAMPLE  PPM
 NOX  BACKGRD MFTER READING/SCALE
 NOX  BACKGRO PPM
 SO?  SAMPLE  METER READING/SCALE
 SO?  SAMPLE  PPM
 SO?  BACKGRD METER READING/SCALE
 SO?  BACKGRD PPM

 HC    CONCENTRATION PPM
 CO    CONCENTRATION PPM
 C02  CONCENTRATION PCT
 NOX  CONCENTRATION PPM
 802   CONCENTRATION PPM
 HC    MASS GRAMS
 CO    MASS GRAMS
 COS   MASS GRAMS
NOX   MASS GRAMS
SO?  MASS GRAMS
TOTAL CARBON GRAMS
          1
        3SVV
         BRS3
        2b.2/3
         2b2
         1.1/3
          11
        71.7/3
        1977
          .2/3
        3.b/3
        .Ob
       2?. a/a
       22.2
        1.0/2
        1.0
       -o.o/*
        0.0
       -o.o/*
        o.n

        252
       1937
        .37
       ?1.2
        0.0
       3. BO
     51.05
    175. Id
        .15
      0.00
     7b.f>3
              WEIGHTED MASS HC
              WEIGHTED MASS CO
              WEIGHTED MASS CO?
              WEIGHTED MASS NOX
              WEIGHTED MASS SO?

              ACTUAL DISTANCE
                       .(.3 GRAMS/KILOMFTRE
                     12.7? GRAMS/KILOMETRE
                     3b.b1 GRAMS/KILOMETRE
                       .!» GRAMS/KILOMETRE
                      o.oo GRAMS/KILOMETRE

                     11.05 KILOMETRE
              FUEL ECONOMY  BY  CARBON  BALANCE  =   in.2   KILOMETRE/LITRE
              TOTAL  CARBON  EXHAUST             J50.ll  GRAMS
              ESTIMATED FUEt WEIGHT «   .89K6.
                                                                   WET BULB TEMP  IS.b OEG.  C
                                                                   AHS.  HUMIDITY   b.9 GRAMS/KG
                                                                   OYNO  ROLL CONSTANT   9b7.97
                             BLOWER INLET PRESS.,  Gl 228.b MM.  HBO
                             BLOWER INLET TEMP.    -»3 DEC.  C
 b037
  3798
 iV.1/3
  171
  1.3/3
  13
 bb.1/3
 Ib97
  ,b/3
  13
2J.1/3
  .3*
  3.»/3
  .05
10.O/?
10.0
 1.2/8
 1.?
-n.o/*
 0.0
-O.O/*
 o.n
                                                                            lbS7
                                                                             .29
                                                                             8.8
                                                                             0.0
                                                                            1.08
                                                                           8b.O?
                                                                          23R.09
                                                                             .b7
                                                                            o.no
                                                                          105.»0
                                                                                  3
                                                                                35*b
 lS.b/3
  15b
  1.3/3
   13
 b7.b/3
   .3/3
   b
23.7/3
 .39
 3.5/3
 .ns
19.7/2
19.7
 1.2/2
 1.2
-O.O/*
 0.0
-o.o/*
 0.0
                 1707
                  .33
                 IS.b
                  o.n
                 2.17
                52.08
               Ib0.7»
                  .83
                 0.00
                b8.08

-------
-j
ui
                   TABLE        F.XHAUST EMISSIONS FROM SINGLE RAG SAMPUE
                                      VEHICLE NUMBER 200
            DATE  3/30/77              TIME    -0 HRS,
            MODEL  i«m HONDA XL-I?S FET gNo STEP. AIR i>2
            DRIVER   KN                TEST "T.     0 KG.
            WET BULB TEMP  ih C        DRY BULB TEMP  g? C
            SPEC. HUM.   b.s GRAM/KG   BARO.  7"»1,» MM  HG,
                                                                    1
                                                  TEST  NO.   i
                                                  ENGINE   .1 LITRE
                                                  CVH     D  KG
                                                  REL.  MUM. aq.n PCT
                                                  MEASURED  FUEL  o.oo  KG
              RUN DURATION
              BLOWER INLfT PRESS'.
              BLOwER OIF.  PRESS.
              BLOWER INLFT TEMP.
              DYNO REVOLUTIONS
              DISTANCE TRAVELED
              BLOHER REVOLUTIONS
                      12,75  MINUTES
                      2»1.3   MM.  HgO
                      «(>(..7   MM   HgO
                        *3   DEG.  C
                      lb.30   KILOMETRES
                         52R»
  BLOklER  CU.  CM  /REV.  81BO

  BAG  RESULTS
   HC   SAMPLF METER READING/SCALE
   HC   SAMPt> PPM
   HC   BACKGRO METER READING/SCALE
   HC   BACKGRD PPM  -,
   co   SAMPLF. METER READING/SCALE
   CO   SAMPLE PPM
   co   8ACKGRD METER READING/SCALE
   CO   8ACKGRO PPM
   cog SAMPLE METER READING/SCALE
   COg SAMPLE PERCENT
   cog BACKGRD MFTER READING/SCALE
   COg 9ACKGRO PERCENT
   NOX SAMPLF METER  READING/SCALE
   NOX SAMPLF  PPM
   NOX BACKGRD METER  READING/SCALE
   NOX BACKGRO PPM
   HC   CONCENTRATION  PPM
   CO   CONCENTRATION  PPM
   COg CONCENTRATION  PCT
   NOX CONCENTRATION  PPM
   302 COCENTRATION PPM
   HC   MASS  (GRAMS)
   CO   MASS  (GRAMS)
   COg MASS  fGRAMS)
   NOX MASS  (GRAMS)
   SOg MASS  (GRAMS)

HC  GRAMS/KILOMETRE      ,»5
CO  GRAMS/KILOMETRE    11.»5
COg GRAMS/KILOMETRE    "H>,01
NOX GRAMS/KILOMETRE      ,7o
sog GRAMS/KH OMETRE     O.OQ
                                             33.2/3
                                              33?
                                              1.5/3
                                               IS
                                             73.7/2
                                             H11H
                                               ,3/?
                                               11
                                             bO.S/3
                                             1.07
                                              3.0/3
                                              .05
                                             57.5/3
                                            172.5
                                               .»/3
                                              1.2
                                                          1.03
                                                         171. »
                                                          0.0
                                                          7.€b
                                                        18b.73
                                                        750.15
                                                         11.34
                                                          0.00
HC  GRAMS/KG OF FUEL  21.51     HC
CO  GRAMS/KG OF FUEL  55M.1     CO  GRAMS/MIN
cog GRAMS/KG OF FUEL   2229     cog GRAMS/MIN
NOX GRAMS/KG OF FUEL  33.85     NOX GRAMS/MIN
sog GRAMS/KG OF FUEL   o.on     sog GRAMS/MIN
CARBON BALANCE FUEL ECONOMY
                                                              .57
                                                             IV.b
                                                             0.00
                                                           35.59   KILOMETRES/LITRE

-------
UNIT NO.  ?nn
VEHICLE MODEL
                                TABLE

                     TEST NO.  |
               *L-1?5 ?ND, 1,3312 AIR
    TOTAL  CARBflN  GRAMS

    WEIGHTED  MASS HC
    WEIGHTED  M«$3 CO
    WEIGHTED  MASS CO?
    WEIGHTED  MASS NOX
    WEIGHTED  M«SS SO?

    ACTUAL DISTANCE
              VEHICLE EMISSION RESULTS
      1««»5  tIGHT DUTY EMISSIONS TEST
DATE  »/ »/7?                     MFGH. CODE
ENGINE    ,U LITRE 1             CURS «T.
       -I)
       0 KG
YR.
GVM
                                                                                                                   n KG
BAROMETER 71B.1? MM OF HG.
0»V BULfl TEMP.   ?».* DEC. C
REL. WIJMJOITV     it, PCT.

EXHAUST EMISSIONS

     BLOMER OIF'. PRESS., G2, es»,0 MM. H?0
     BAG RESULTS
     BAG NO.
     BLOWER REVOLUTIONS
     ROLL COUNTS
     HC   SAMPLF  METER READING/SCALE
     HC   SAMPLF  PPM
     HC   BACKGRQ METER READING/SCALE
     HC   BACKGRD PPM
     co   SAMPLE  METFR READING/SCALE
     CO   SAMPLF  PPM
     en   B*CKGPO METER REAOINR/SC*LE
     CO   SACKG0D PPM
     co?  SAMPLF  METER READINC/SCALE
     CO?  SAMPLF  PERCENT
     co?  BACKGRO METER READING/SCALE
     CO?  BACKGpD PERCENT
     NOX  SAMPLF  METER READING/SCALE
     NOX  SAMPLE  PPM
     NOX  BACKGBD METER READING/SCALE
     NOX  BACKGPO PPM
     soa  SAMPLE  METER READING/SCALE
     SOS  SAMPLF PPM
     so?  BACKGRD METER READING/SCALE
     SO? 6ACKGRO PPM.

    HC   CONCENTRATION PPM
    CO   CONCENTRATION PPM
    CO?  CONCENTRATION PCT
    NOX  CONCENTRATION PPH
    SOS  CONCENTRATION PPM
    HC   MASS GRAMS
    CO   MASS fiRAMS
    CO?  MASS CRAMS
    NOX  MASS GRAMS
    SO?  MASS CRAMS
                                                   1
                                                 as??
                                                 ?a.i/3
                                                  Hi
                                                   »^/3
                                                    •*
                                                 sa.b/a
                                                 1330
                                                   .1/1
                                                    ?
                                                 ?7.7/j
                                                  .H5
                                                  1.1/3
                                                  .Ob
                                                 2?FB/z
                                                  .5
                                                -o.o/*
                                                 0.0
                                                -o.ox*
                                                 0.0

                                                 ?1?
                                                 0,0
                                                3.?*
                                               *n.l
  -n.o/*
   o.o
  -o.o/*
   o.o

   1P3
  1271
   .3b
  11. B
  0.0
  I.R8
34, IS
7».17
  .85
 o.no

-------
                    TABLE
O
                                 EXHAUST EMISSIONS FROM SINGLE BAG SAMPLE
                                       VEHICLE NUMBER 200
             DATE  »/ 4/77              TIME    -0 HRS.
             MODEL  l+7b HONDA XL-i?5 FET 2ND STEP,1.33i2 AIR
             DRIVER   KN                TEST WT.     o KG.
             WET BULB TEMP  13 c        DRV BULB TEMP  2* c
             SPEC. HUM.   s.i CRAM/KG   BARO,  733.0 *M  HG.
                                                TEST NO.  I
                                                ENGINE  .1 LITRE  1
                                                GVW    C KG
                                                PEL. HUM.  lb.2 PCT
                                                MEASURED FUEL  o.on KG
               RUN DURATION
               6LOWER INLfT PRESS.
               BLOWER DIF.  PRESS.
               SLOWER INLFT TEMP.
               OYNo REVOLUTIONS
               DISTANCE TPAVELEO
               BLOWE" REVOLUTIONS
               BLOWER cu. CM /REV.
                     i?.7b MINUTES
                     22B.b  MM. H20
                     S54.0  MM  H20
                       »3  DEC. c
                    Ib.Sl  KILOMETRES
                     8531
                HC
                HC
                CQ
                CO
                CO
                CO
BAG RESULTS
 HC  SAMPLF  METER READING/SCALE
 HC  S&MPLF  PPM
     BACKGRO METER READING/SCALE
     BACKGRD PPM
     SAMPLF  METER PEADING/SCAIE
     SAMPLF  PPM
     8ACKGPO METER READING/SCALE
     BACKGRO PPM
 COa SAMPLF  METER READING/SCALE
 coe SAMPLF  PFRCENT
 co? BACKGBO METEH REAOIKB/SCALE
 COa BACKGRD PERCENT
 NOK SAMPLE  MfTER READING/SCALE
 N0« SAMPUF,  PPM
 NOX BACKGRD MfTER READING/SCALE
 NOX BACKGRD PPM
 HC  CONCENTRATION PPM
 CO  CONCENTRATION PPM
 COj CONCENTRATION PCT
 NOt CONCENTRATION PPM
 SOj COCENTRATION PPM
 HC  MASS  (GRAMS)
 CO  MASS  (GRAMS)
 CO? MASS  (GRAMS)
 NOX MASS  (GRAMS)
 SO? MASS  (GRAM9)
HC GRAMS/KILOMETRE
co GRAMS/KILOMETRE
C02 GRAMS/KIlOMETRE
NOK GRAMS/KUO»ETRE
sea GRAMS/KIJ.OMETRE
HC GRAMS/KG OF FUEL
CO GRAMa/KG OF FUEL
co? GRAMS /KG OF FUEL
NOX GRAMS/KG OF FUEL
802 GRAMS/KG OF FUEL
.37

»?Il7
.7?
0.0(1
IB. q*
»»3,H

38.53
0.00
as. 1/3
 B81
 1.5/3
  15
bl.*/?
3205
                                                          1.13
                                                           »,»/3
                                                           .07
                                                          faS.1/3
                                                            1.2
                                                            2bB
                                                           3105
                                                           1.07
                                                          19».?
                                                           n.n
                                                           b.i?
                                                         1*3.31
                                                         778. R3
                                                          le.HH
                                                           0,00
              CARBON  BALANCE FUEL ECONOMY
                                              HC   GRAMS/MJW

                                              coa  GRAMS/MIN
                                              NOX  GRAMS/MIN
                                              so?  GRAMS/MIN
                                                (.1

                                              o.on
                                            37.Sb  KILOMETRES/LITRE

-------
-J
OE>
             UNIT NO,   200
             VEHICLE MODEL
                               TABLE

                     TEST NO. t
               XL-US 2ND,1.33i2 AIR
            BAROMETER  751.8»  MM  QP  HC.
            DRY BULB TEMP.    ?s.b DEG.  C
            REL. HUMIDITY      13 PCT.
              VEHICLE EMISSION RESULTS
            LIGHT DUTY EMISSIONS TEST
DATE  H/ 7/7?                     MfGR. CODE   -n
ENGINE    .13 LITRE 1             CURB WT.     0 KG

                             WET BULB TEMP  17.e OEG.  C
                             ABS. HUMIDITY   8,8 GRAMS/KG
                             OYNO ROLL CONSTANT   q«,7.q?
                                                                                                                        GVM
                                                                                                                                0 KG
                                     62.  ?f,b.7  MM.  H?0
EXHAUST EMISSIONS

     BLOWER nip. PRESS.,
     BAB RESULTS
     BAG NO.
     BLOWER REVOLUTIONS
     ROLL COUNTS
     HC   SAMPLE  METER READING/SCALE
     HC   SAMPLE  PPM
     HC   BACKGRO METER READING/SCALE
     HC   BACKGRD PPM
     co   SAMPLE  METER READING/SCALE
     CO   SAMPLE  PPM
     CO   BACKGRO "FTEft REAPING/SCALE
     CO   BACKGRO PPM
     COB   SAMPLE  METER READING/SCALE
     COS   SAMPLE  PERCENT
     coe   BACKGRO METER READING/SCALE
     CO?   BACKGRO PERCENT '
     NOX   SAMPLE  METER READING/SCALE
     NOX   SAMPLE   PPM
     NOX   BACKGPO  METER READING/SCALE
     NOX   BACKGRO  PPM
     so?   SAMPLE  METER READING/SCALE
    SO?   SAMPLE  PPM
    so2  BACKGRO METER READING/SCALE
    SOS  flACKGRO PPM

    HC   CONCENTRATION PPM
    CO   CONCENTRATION PPM
    CO?  CONCENTRATION PCT
    NOX  CONCENTRATION PPM
    SO?  CONCENTRATION PPM
    HC    MASS  GRAMS
    CO    MASS  GRAMS
    CO?   MASS  GRAMS
    NOX   MASS  GRAMS
    SO?   MASS  GRAMS
                TOTAL  CARBON  GRAMS

                WEIGHTED  MASS HC
                WEIGHTED  MASS CO
                WEIGHTED  MASS CO?
                WEIGHTED  "ASS NOX
                WEIGHTED  MASS SO?

                ACTUAL DISTANCE
                                                                t
                                                              3Slb
                                                              278P
                                                              2.8/3
                                                               ?B
                                                             bH,t./3
                                                               .1/3
                                                                Z
        ».3/3
        .07
       17.5/2
       17.5
         .?/?
         .7
       -0.0/*
        0.0
       -o.o/*
        0.0


        ?33
                                                            lb.8
                                                             0.0
                                                            3.bO
                                                           50.38
                                               n.oo
                                              78.50
                          .58 GRAMg/KILOMlTRE
                        10.7«t GRAMS/KILOMETRE
                        *?.Si GRAMS/KILOMETRE
                          .1? GRAMS/KILOMETRE
                         O.On GRAMS/KILOMETRE

                        10.88 KILOMETRE
                             BLOWER INLET PRESS.,  Gl  211.3 MM.  H20
                             BLOWER INLET TEMP.    »3  DEC.  C
                           2
                           s
                          3'fab
                         52. 8/3
                         nna
                          .3/1
                           b
                         23.1/3
 .Ob
 7.3/2
 '.3
  ,b/2
  .»•
»n.o/*
 o.n
-P.O/*
 o.n
                        1271
                         .33
                         b.7
                         o.n
                        3.5b
                      >8.?n
                     27b'.08
                         ,5h
                       o.on
                     107.1,7
               FUEL ECONOMY BY CARBON BfL»NCE  =   3H.S  KILOMETRE/LITRE
               TOTAL CARBON EXHAUST            257.»?  GRAMS
               ESTIMATED FUEL WEIGHT s    .30KG.
                    3
                  3521
                   277B
                  15.b/3
     21


   1SS7



   2b.H/3


    *.B/3
    ,07
   lb.1/2
   lb.1
     .5/2
     .5
   -O.O/*
    0.0
   -O.O/*
    0.0


    13b
   1S«J3


   IS.h
   0.0
  2.10


178,*20
   .75
  0.00
 71.2»

-------
                    TABLE
            EXHAUST EMISSIONS FROM SINGLE BAG  SAMPLE
                  VEHICLE NUMBER ZOO
•vj
V0
             DATE  •»/ 7/77              TIME    -0 MRS,
             MODEL  Il7h HONDA XL-1?5 FET ?ND STEP, 1.33:2 AIR
             DRIVER   KN                TEST *T.     0 KG.
             WET BULB TFMP  Jh C        0"Y BULB TEMP  ?•> C
             SPEC. MUM.   7.3 GP»M/KG   BARO.  751.3 MM  HG.
                                           TEST  NO.   i
                                           ENGINE   .1 LITRE   1
                                           GVN     0  KG
                                           REL.  HUM.  38.1 PCT
                                           MEASURED  FUFL   o.oo  KG
               RUN DURATION
               BLOWER INLET PRESS.
               BLOWER OIF.  PRESS.
               BLOWER INLET TEMP.
               DYNO REVOLUTIONS
               DISTANCE TRAVELED
               BLOWER REVOLUTIONS
               BLOwER CU. CM /REV.
                12.75 MINUTES
                2*1.3   MM,  H20
                2l>b.7   MM   HSO
                  »3  DEG.  C
               lOlbO
               Ib.Bq  KILOMETRES
                  S3J1
                BSOR
                             METER  READING/SCALE
                             PPM
                     BACKGRO  METER  READING/SCALE
                     BACKGRD  PPM
                     SAMPLE
                     SAMPLE
        METER READING/SCALE
        PPM
BICKGRO METER READING/SCALE
BAG RESULTS
 HC  SAMPLE
 HC  SAMPLE
 MC
 HC
 CO
 CO
 CO
 CO  BACKGRD PPM
 cog SAMPLE  METER READING/SCALE
 COS SAMPLE  PERCENT
 co? BACKGRD METFR READING/SCALE
 CO; BACKGRD PERCENT
 NOX SAMPLE  METER READING/SCALE
 NOX SAMPLE  PPM
 NOX BACKGRD METER READING/SCALE
 NOX BACKGRD PPM
 HC  CONCENTRATION PPM
 CO  CONCENTRATION PPM
 CO? CONCENTRATION PCT
 NOX CONCENTRATION PPM
 SOz COCENTRATION PPM
 HC  MASS  (GRAMS)
 CO  MASS  (GRAMS)
 CO? MASS  (GRAMS)
 NO* MASS  (GRAMS)
 SO? MASS  (GRAMS)
              HC  GRAMS/KllOMETRE      ,<»1
              CO  GRAMS/KILOMETRE     <1.73
              co? GRAMS/KILOMETRE    HS.IS
              NOX GRAMS/KILOMETRE      .73
              so? GRAMS/KILOMETRE     o.no

              HC  GRAMS/KG OF FUEL  ?o.o»
              CO  GRAMS/KG OF FUEL  H70.5
              CO? GRAMS/KG OF FUEL   ?3b7
              NOX GRAMS/KG OF FUEL  3S.50
              soe GRAMS/KG OF FUEL   o.on
31.5/3
 315
 1.7/3
  17
bb,7/?
3falb
                                      Lib
                                       3,1/3
                                       .Ob
                                      Sfl.7/3
                                     171,1
                                                            300
                                                           3HR7
                                                           1.11
                                                          17S.O
                                                           0.0
                                                           7.00
                                                          ie.»o
                                                           n.oo
                          HC   GRAMS/MIN
                          co   GRAMS/KIN
                          cos  GRAMS/MIN
                          NOX  GRAMS/MIN
                          so?  GRAMS/MIN
              CARBON BALANCE FUEL ECONOMY
                                                .55
                                               1?."
                                          n.oo
                                        35.5?   KILOMETRFS/LITRE

-------
00
o
            UNIT  NO.   ?QO
            VEHICLE MODEL
                                TABLE

                      TEST  NO.  i
               XL-1J5  1ST, REED -AIR
              VEHICLE EMISSION RESULTS
      1975  LIGHT DUTY EMISSIONS TEST
DATE  »/ 8/77                     MFGR. COOE
ENGINE    .13 LITRE 1             CURB «T.
-n
D KG
                                                                                                                        YR.
                           0 KG
BAROMETER 7*7.5? MM OF HG.
DRY BULB TEMP.   ?k.i DFG. c
REL. HUMIDITY     •»» PCT.

EXHAUST EMISSIONS

     BLOWER OIF. PRESS,, G?, ?fcfc,7  MM.
     BAG RESULTS
                                                   H?0
BAG NO.
BLOWER REVOLUTIONS
ROLL COUNTS
HC SAMPLE METFR READING/SCALE
HC SAMPLE PPM
HC BACKGRD M£TER READING/SCALE
HC BACKGPO PP"
co SAMPLF METER READING/SCALE
CO SAMPLE PPM
co BACKGPO METER READING/SCALE
CO BACKGPD PPM
co? SAMPLE METER READING/SCALE
CO? SAMPLE PERCENT
co? BACKGRD METER READING/SCALE
CO? BACKGRD PERCENT .
NOX SAMPLE METER READING/SCALE
NOX SAMPLE PPM
NOX BACKGRD METER READING/SCALE
NOX BACKGRO PPM
so? SAMPLE VETFR READING/SCALE
so? SAMPLE PPM
so? BACKGRD METER READING/SCALE
SO? BACKGRD PPM
HC CONCENTRATION PPM
CO CONCENTRATION PPM
CO? CONCENTRATION PCT
NOX CONCENTRATION PP"
SO? CONCENTRATION PPM
HC MASS GRAMS
CO MASS GRAMS
CO? MASS GRAMS
NOX MASS GRAMS
SO? MASS GRAMS
TOTAL CARBON GRAMS
WEIGHTED MASS HC ,73 GRAMS/KILOMETRE
WEIGHTED MASS CO 13,59 GRAMS/KILOMETRE
WEIGHTED MASS CO? 35, ?b GRAMS/KILOMETRE
WEIGHTED MASS NOX .1? GRAMS/KILOMETHE
WEIGHTED MASS sn? o.oo GRAMS/KILOMETHE
ACTUAL DISTANCE 10. ft, KILOMETRE
FUEL ECONOMY BY CARBON BALANCE s Hn.l Kl
1
35b7
27bb
?1.B/3
838
1.3/3
13
fcl.S/3
1558
«?/3
*
?5.1/3
.M
3.2/3
.(15
18.8/8
18.8
1,0/8
1.0
-O.O/*
0.0
-o.o/*
0.0
??b
1520
. 3fc
17.8
0.0
3.51
H7, 7t
179.85
,88
0.00
7?. 59






LOMETRE/L
                                                                                  WET BULB  TEMP   l?.fl  DEC.  C
                                                                                  ABS. HUMIDITY    1,3  GRAMS/KG
                                                                                  DYNO ROLL CONSTANT    "^7,97
                                                                                  BLOWER INLET PRESS., SI  ?»1.3  MM.
                                                                                  BLOWER INLET TEMP.   -»3  DEG. C
                                                                               37H3
                                                                              l^.F/3
                                                                               1«1B
                                                                               1.7/3
                                                                                17
                                                                              b<».0/3
                                                                              1789
                                                                                11
                                                                              l',7
                                                                               .3?
                                                                               »,?
                                                                               .Ob
                                                                                ,7
                                                                             -n.o/*
                                                                              o.o
                                                                             -o.n/*
                                                                              o.n

                                                                              ifl?
                                                                             17H?
                                                                              .?s
                                                                              b.?
                                                                              o.n
                                                                             *.?•'
                                                                            •»?.b<»
                                                                           813.8?
                                                                              .5?
                                                                             o.on
                                                                           in?.?1*
                                                                                     S770
                                                                                    19.0/3
                                                                                     190
                                                                                     l.b/3
                                                                                      Ib
                                                                                    72.8/3
                                                                                    1913
                                                                                      .3/3
                                                                                       b
                                                                                    83.0/3
                                                                                     .37
                                                                                     3.9/3
                                                                                     .0(9
                                                                                     .5/8
                                                                                     .5
                                                                                   -O.O/*
                                                                                    0.0
                                                                                   -n.o/*
                                                                                    n.o

                                                                                    175
                                                                                   IBhh
                                                                                    .3?
                                                                                   13.8
                                                                                    O.U
                                                                                   2.M?
                                                                                  57.85
                                                                                 15».S5
                                                                                    .f.7
                                                                                   0.00
                                                                                  1.9.31
               TOTAL CARBON  EXHAUST             a
               ESTIMATED FUEL  WEIGHT  s   .2RKG.
                                                       CRAMS

-------
                     TABLE         EXHAUST EMISSIONS FROM SINGLE BAG SAMPLE
                                        VEHICLE NUMBER 200
V
00
              DATE   "»/  8/77               TIME    -0 HRS.
              MODEL   H7b  HONDA  XL-1?5 FET 1ST CHFV REED- AIR
              DRIVER   KN                 TEST WT.     0 KG.
              KET BULB  TEMP   17  C         0RV BULB TEMP  it, C
              SPEC.  HUM.   e'.b GRAM/KG   PAPO,  7»8,5 MM  HG.
                            TEST NO.  1
                            ENGINE  .1 LITRE  1
                            GVW    0 KG
                            REL. HUM.  H0,» PCT
                            MEASURED FUEL  o.on KG
                RUN DURATION
                BLOWER INLET PRESS.
                BLOWER OIF.   PRESS.
                BLOWER INLFT TEMP.
                DYNO REVOLUTIONS
                DISTANCE TRAVELED
                BLOWER REVOLUTIONS
                BLOWER CU. CM /REV.
                            MINUTES
                             MM. H?O
                             MM  HJO
                            DEC. C
lb.S»  KILOMETRES
 12. 7b
 ani.3
 ebb. 7
   »3
 850*
                             METER RFAOING/SCALE
                             PPM
                     BACKGRO METER READING/SCALE
                     BACKGRO PPM
                     SAMPLE  METER READING/SCALE
                     SAMPLE  PPM
                     BACKGRO METER PEAOING/SCALE
  BAG  RESULTS
   HC   SAMPLE
   HC   SAMPLE
   HC
   HC
   CO
   CO
   CO
   co   BACKGRD PPM
   co? SAMPLE   METER READING/SCALE
   CO? SAMPLE   PERCENT
   co? BACKGPO METER READING/SCALE
   CO? BACKGRD PERCENT
   NOX SAMPLE   METFR READING/SCALE
   NOX SAMPLE   PPM
   NO* BACKGRO METER READING/SCALE
   NOX BACKGRD PPM
   HC   CONCENTRATION PPM
   CO   CONCENTRATION PPM
   CO? CONCENTRATION PCT
   NOX CONCENTRATION PPM
   SO? COCENTRATION PPM
   HC   MASS (GRAMS)
   CO   MASS (GRAMS)
   CO? MASS (GRAMS)
   NOX MASS (GRAMS)
   SO? MASS (GRAMS)
HC  GRAMS/KILOMETRE      ,H
CO  GRAMS/KILOMETRE     9,2?
co? GRAMS/KILOMETRE    »n.2q
NOX GRAMS/KILOMETRE      ,f»o
so? GRAMS/KILOMETRF     o.on

HC  GRAMS/KG OF FUEL  ?2.SO
co  GRAMS/KG OF FUEL  tsfe.a
C02 GRAMg/KG OF FUFL   2380
NOX GRAMS/KG OF FUEL  11.ei
so? GRAMS/KG OF FUEL   o.oo
                        1,7/3
                         17
                       b3.7/2
                                                             .1/2
                       1.13
                        3.8/3
                        .Oh
                       bl,?/3
                      183. b
                          .5/3
                        1.5
                        3?«1
                       3?bO
                       l.OB
                      IB?. 3
                       0.0
                       7.bS
                      153.05
                      71B.b7
                      13. lb
                       o.on
              CARBON BALANCE FUEL ECONOMY
                                               HC   RRAMS/MIN
                                               CP   GHAMS/MIN
                                               CO?  GRAMS/MIN
                                               NOX  GRAMS/MIN
                                               802  GRAMS/HIM
                            .bO
                           12.0
                             1,3
                           1.03
                           n.on
                         3b.?t   KILOMETRES/LITRE

-------
D
03
N>
            UNIT  NO.   ami
            VEHICLE MUOFL
                   TEST  NO.  2
            XL-IPS  1ST, REED-AIR
            BAROMFTER  735.58  HM OF  HG.
            DRY 9'ILB  TEMP.    25.b OEG.  C
            REL. HUMIDITY      bH  PCT.
                                TABLE                    VEHICLE EMISSION RESULTS
                                                1175  LIGHT DUTY EMISSIONS TEST
                                          HATE  4/11/77                     HFGR. CODE   -0
                                          ENGINE    .13 LITRE 1             CURB WT.     0 KG

                                                                       WEI BULB TEMP  20.b OEG. C
                                                                       ABS. KUMJDJTY  13.5 GWAMS/KG
                                                                       OYNO ROLL CONSTANT   Sb7.17
                                                                                                                         UVM
                                 !H7b
                                    0 Kti
                                             .fl MM.  H?0
EXHAUST EMISSIONS

     BLOWER UIF. PRESS., Kg,
     RAS RESULTS
     BAG NO.
     BLOWER REVOLUTIONS
     RULL COUNTS
     HC   SAMPLE  METER READING/SCALE
     HC   SAMPLE  PPM
     HC   BACKGHD METER READING/SCALE
     HC   BACKGRO PPM
     CO   SAMPLE  METEH READING/SCALE
     CO   SAMPLE  PPM
     CO   BACKGWD METER READING/SCALE
     CO   BACKGRO PPM
     CO?   SAMPLE  METER READING/SCALE
     C02   SAMPLE  PERCENT
     C02   OACK6RD METER READING/SCALE
     C02   BACKGRO PEHCENT
     NOX   SAMPLE  METEH READING/SCALE
     NUX   SAMPLE  PPM
    WOX   HACKGRO METER READING/SCALE
    NOX   tUCKGRU  PPM
    SU2   SAMPLE   METER  READING/SCALE
    SOS  SAMPLE  PPM
    S02  BACKGRD METER READING/SCALE
    302  6ACKGRU PPM

    HC    CONCENTRATION PPM
    CO    CONCENTRATION PPM
    C02  CONCENTRATION PCT
    NOX  CONCENTRATION PPM
    SOS  CONCENTRATION PPM
    HC    MASS  GRAMS
    CO    MASS  GtiAhS
    CO?   MASS  GRAMS
    NOX  MASS  GRAMS
    SOS  MASS  GRAMS
                TOTAL  CAkBUN GRAMS

                HCIGHTED  MASS  HC
                WEIGHTED  MA33  CO
                WEIGHTED  MASS  CO?
                KEIGHTEO  MAS3  NOX
                HEIGHTEO  MASS  SO?

                ACTUAL DISTANCE
                                                                1
                                                              3520
                                                              2H.7/3
                                                               BS7
                                                               l.b/3
                                                              3183
                                                                .1/3
                                                                 S
                                                              2b. e/3
                                                               .13
                                                               3.1/3
                                                               .Ob
                                                               .5/5
                                                               .5
                                                             -O.tl/*
                                                              0.1}
                                                             -n.o/*
                                                              n.o
                                                             38t>b
                                                              .37
                                                             !*.»
                                                              0.0
                                                             3.S3
                                                          118.H»
                                                          18B.7S
                                                              .90
                                                            n.nu
                       .77 GRAMS/KILOMETRE
                     lb.9* GRAMS/KILOMETRE
                     3b.st> GRAMS/KILUMETRF.
                       .12 GRAMS/KILOMETRE
                      0.00 GRAMS/KIuOMFTRF.
                                     10. "tb KILOMhTHE
FUEL ECOHUMr BY CAR80H BALANCE  =   Sb.fe
TOTAL CARBON EXHAUST             28*. SO
ESTIMATED FUEL WEIGHT =    .33KG.
                                                        KILOMF.TRF./LITRE
                                                                 311,
                                                                 l.H/3
                                                                  LH
                                                                bM.h/3
                                                                1HII8
                                                                  .3/3
                                                                  b
                                                                20.2/3
                                                                 .33
                                                                 3.5/3
                                                                 .115
                                                                 b.?/?
                                                                 .3
                                                               -o.n/*
                                                                •i.n
                                                               -U.I!/*
                                                                o.o
                                                               1753
                                                                .27
                                                                S.I
                                                                (J.P
                                                              S-l")
                                                             HP. SI
                                                            227.1(1
                                                                -5b
                                                              f> . nil
                                                            lOb.37
                                                                    ULUWER INLET PRESS., Gl 203.8 MM. HBO
                                                                    HLO»ER INLET TEMP.   »3 OEG. C
     3
   3521
    2827
   21.3/3
    213
    1.8/3
     16
   77.8/3
   ?URb
     .1/3
      2
   24.S/3
    .»0
    3.8/3
    .f?b
   13.1/2
   13.1
     .3/2
     .3
   -O.O/*
   0.0
   -O.U/*
   U.O

   lib
  20?5
   .!••
  12. fl
   n.n
  e.^s
 b2.27
lbb.71
   .71
  0.00
 7t.78

-------
                     TABLE
                                  EXHAUST EMISSIONS  FROM  SINGLE BAG SAMPLE
                                        VEHICLE NUM8F.H  2f»n
O
CD
              DATE   '•/IS/??              TIME        HR3.
              MOPEL  117b HONOA XL-185 FET  1ST CHEV  REEO~AIft
              DRIVER   KM                TEST WT.      n  KG.
              MET  ftULB TtMP  11 C        ORY 8ULB  TEHP  81  C
              SPEC. HUM.  11.7 GRAH/KG   BARO.   735.1  MM   HG.
                                                 TEST NO.  ?
                                                 ENGINE  .1 LITHE  1
                                                 GVN    0 KG
                                                 REL. HUM.  51.? PCT
                                                 MEASURED FUEL  O.UII KG
                     1?.7S MINUTES
                     etl.3  MM. H20
                     abb.7  MM  H80
                       H3  DEG. C
                     iibo
                    Ih.Sb  KILOMETRES
                RUN DURATION
                BLOHF.R INLET PRESS.
                BLOWEfl DIF.  PRESS.
                BLOWER INLET TEMP.
                DYNU REVOLUTIONS
                DISTANCE TRAVELED
                BLOWER REVOLUTIONS
                BLOWER CU. CM /REV.
BAG RESULTS
 HC  SAMPLE  METER 1EADING/SCALE
 HC  SAKPLC  PPrt
 HC  BACKGrtD MFTtR READING/SCALE
 HC  BACKSRD PPM
 CO  SAMPLE  METER READING/SCALE
 CO  SAMPLE  PPH
 Cn  HACKGHO METER REAtUNG/SCALE
 CO  HACKGHO PPM
 CO? SAMPLE  METER READING/SCALE
 COS SAMPLE  PERCENT
 C03 BACKGKD METEH READING/SCALE
 C03 BACKGRO PERCENT
 MOX SAMPLE  METER READING/SCALE
 MUK SAKPLE  PPM
 NOX BACKGHir METER READING/SCALE
 NUX BACKGRD PPM
 HC  CONCENTRATION PPM
 CO  CONCENTRATION PPM
 COa COHCENTBATIOH PCT
 NOX CONCENTRATION  PPM
 SO? COCEMTPATION PPM
 HC  MASS (GRAMS)
 CO  MASS (GRAHS)
 tO? MASS (GRAMS)
 NOX 1ASS CGhAMS)
 Sll? MflSS CGRAhS)
               HC  GHAMS/KILOMETHE       .S3
               CO  GRAMS/KILOMETRE     1.f>»
               CO? GHAMS/KILOMF.TRF    "^.B*
               NOX GRAMS/KILOMETRE       .7b
               SO? GRAHS/KILUMETKE     0.00

               HC  GRAMS/KG OF FUEL  ?b.?o
               CO  GRAMS/KG OF FUEL  »«e!.l
               C02 GRAMS/KG OF FUEL   23?1
               NOX GRAMS/KG OF FUEL  3b.bO
               30? GRAMS/KG OF FUEL   n.nn
               CARBON BALANCE FUEL ECONOMY
                                                            til. 5/3
                                                             »U5
                                                             1.8/3
                                                              18
                                                            b7.8/2
                                                            37tlt
 b3.b/3
 1.13
  3.7/3
  .Ub
 53.1/3
159. 3
   .3/3
   .9
  381
                                                             8.85
                                                           iba.ii
                                                           787.110
                                                            J2.37
                                                             o.no
                               HC   GRAMS/MIN
                               CCI   GRAMS/HIM
                               COS  GRAM
-------
V
00
UNIT NO.  ZOO
VEHICLE MODEL
          TABLE                   VEHICLE EMISSION RESULTS
                          197S  LIGHT DUTY EMISSIONS TEST
TEST NO, 1          DATE  S/12/77                     MfGR. CODE
LEAN+AIR4CDI         ENGINE    .13 LITRE 1             CURB WT.
                                                                •a
                                                                0 KG
                                            VR.
                                            GVM
                                                                                                                            197b
                                                                                                                               0 KC
BAROMETER 7»J.17 MM OF HO.
DRV BULB TEMP.   §5.b OEO. C
REL. HUMIDITY     50 PCT.

EXHAUST EMISSIONS

     BLOWER OIF'. PRESS,. 62, If740 MM'. HgO
     BAO RESULTS
     BAC NO.
     BLOWER REVOLUTIONS
     ROLL COUNTS
     HC   SAMPLE  METER READING/SCALE
     HC   SAMPLED PPM
     HC   BACK6RO METER READING/SCALE
     HC   BACKGRD PPM
     co   SAMPLE  METER READING/SCALE
     co   SAMPLE  PPM
     co   0ACKGRD METER READING/SCALE
     CO   SACKGRO PPM
     cos   SAMPLE  METER READING/SCALE
     CO?   SAMPLE  PERCENT
     cot   SACKGRD METER READING/SCALE
     C02   BACKGRO PERCENT
     NOX   SAMPLE  METER  READING/SCALE
     NOX   SAMPLE  PPM        .
     NOX  BACXGR0 METER READING/SCALE
    'NOX  BACKGRO PPM
     sot  SAMPLE  METER READING/SCALE
     802  SAMPLE  PPM
     302  BACKGRD METER READING/SCALE
     SO?  BACKGRO PPM

    HC   CONCENTRATION PPM
    Co   CONCENTRATION PPM
    coa  CONCENTRATION PCT
    NOX  CONCENTRATION PPM
    SO?  CONCENTRATION PPM
    HC   MASS GRAMS
    CO   MA3S GRAMj
    COS  MASS GRAMS'
    NOX  MASS GRAMS
    SO*  MASS GRAMS
    TOTAL  CARBON GRAMS
                           1
                         J522
                        20.7/3
                         207
                         1,7/3
                          17
                        1085
                          .1/3
                           2
                        JB.b/3

                         ,»7
                         3.5/3
                         ,05
                        14,0/2
                        19,0
                          ,b/2
                          .b
                        •O.O/*
                         0,0
                         o.n

                         191
                        1055
                         .»?
                        18.1
                         p.o
                        9*17
                      35.13
                     222. "M
                        1.00
                        0.00
                      78.fc5
   WEIGHTED MASS HC
   WEIGHTED MASS co
   WEIGHTED MASS coa
   WEIGHTED MASS NOX
   WEIGHTED MASS 802

   ACTUAL DISTANCE
                                              WET BULB TEMP  18,3 DEC.  C
                                              ABS. HUMIDITY  10.3 GRAMS/KG
                                              DVNO ROLL CONSTANT    
-------
       TABLE
                                  EXHAUST EMISSIONS FROM SINGLE RAG SAMPLE
                                        VEHICLE NUMBER  POO
D

00
              DATE  S/lt/77              TIME    -0  HRS,
              MODEL  H7b HONDA  XH85  FET LEAN*AJR+COI
              DRIVER   KN                TEST HT.    "3 KG.
              «ET BULB TEMP . n  c         DRY BULB  TEMP  8b  c
              SPEC, HUM.   11.7 GRAM/KG   BARO.  738,4 MM  HG.

                RUN DURATION         12.7b MINUTES
                BLOWER INLET PRESS*.   lOi'.b  MM.  H?0
                BLOwER OIF'.  PRESS.   127'.0  MM  H80
                BLOWER INLET TEMP.      »3  OEG.  C
                DYNO REVOLUTIONS
                DISTANCE  TRAVELED
                BLOWER REVOLUTIONS
                                                  TEST NO,  1
                                                  ENGINE  .1 LITRE  1
                                                  GVH    0 KG
                                                  REL. HUM.  53.7 PCT
                                                  MEASURED FUEL  o.oo KG
                      Ib'.SB  KILOMETRES
                         S38b
BLOwER CU. CM /REV*.  4115

BAG RESULTS
 HC  SAMPLE  METER READING/SCALE
 HC  SAMPLE  PPM
 HC  BACKGRD METER READING/SCALE
 HC  BACKGRD PPM
 co  SAMPLE  METER READING/SCALE
 co  SAMPLE  PPM
 CO  BACKGRD METER READING/SCALE
 CO  BACKGRD PPM
 co* SAMPLE  METER READING/SCALE
 co* SAMPLE  PERCENT
 CO* BACKGRD METER READING/SCALE
 COt BACKGRO PERCENT
 NOX SAMPLE  METER READING/SCALE
 Not SAMPLE  PPM
 NOX BACKGRO METER READING/SCALE
 NOX BACKGRD PPM
 HC  CONCENTRATION PPM
 CO  CONCENTRATION PPM
 co* CONCENTRATION PCT
 NOX CONCENTRATION PPM
 302 COCENTRATION PPM
 HC  MASS (GRAMS)
 CO  MASS (CRAMS)
 CO* MASS (GRAMS)
 NOX MISS (GRAMS)
 SO? MASS (GRAMS)
HC  GRAMS/KILOMETRE      ,?b
CO  GRAMS/KILOMETRE     b.b£
cos GRAMS/KILOMETRE    bi.s»
NOX GRAMS/KILOMETRE      ,b8
SOB GRAMS/KILOMETRE     0.00

HC  GRAMS/KG OF FUEL  u'.iu
CO  GRAMS/KG OF FUEL  187.3
C02 GRAMS/KG OF FUEL   JbSZ
NOX GRAMS/KG OF FUEL  8b.B»
soi GRAMS/KG OF FUEL   o.oo
                                             H.5/3
                                              1S5
                                              2,7/3
                                               «7
                                             83,0/3
                                               .8/3
                                                1
                                             73.1/3
                                             1.33
                                              8.V3
                                              .O'
                                             HO, 8/3
                                            180, b
                                               .8/3
                                               ,(>
                                              171
                                             8180
                                             l.M
                                            180.1
                                             0.0
                                          108S.8b
                                            10, 8b
                                             0.00
CARBON BALANCE FUEL ECONOMY
                                              HC  GRAMS/MIN
                                              CO  GRAMS/MIN
                                              coa GRAMS/MIN
                                              NOX GRAMS/MIN
                                              802 GRAMS/MIN
                                               B.b
                                                80
                                               .80
                                              0.00
                                            31.87
                                                     KILOMETRES/LITRE

-------
?
09
UNIT NO.  eon
VEHICLE MODEL
XL
                  TCST NO. t
              • IS* IEAN*AI«*CDI
TABLE                   VEHICLE EMISSION RESULTS
                1475  LIGHT DUTY EMISSIONS TEST
          DATE  S/13/77                     MFGR,  CODE
          ENGINE    .19 LITRE 1             CURB WT.
                                                                         •a
                                                                         D KG
                                                                                                                      YR,
                                                                                                                      CVM
147b
   a KG
BAROMETER 71|,47 MM OF HG,
DRY BULB TEMp.
REL, HUMIDITY

EXHAUST EMISSIONS
  Eb.1 DEC. c
   bi PCT.
                                . t MM, MjO
  BLOWER OIF. PflF-38.,  GZ«
  BAG RESULTS
  BAG NO.
  BLOWER REVOLUTIONS
  ROLL COUNTS
  HC    SAMPLE  METER READING/SCALE
  HC    SAMPLE  PP«
  HC    BACKGRD METER READING/SCALE
  HC    8ACKGRD PPM
  co    SAMPLE  METER READING/SCALE
  co    SAMPLE  PPM
  CO    BACHGRD METER READING/SCALE
  CO    BACKGRD PPM
  cot   SAMPLE   METER READING/SCALE
  co*   SAMPLE   PERCENT
  coe   BACKGRO  METER READING/SCALE
 COS   BACKGRD  PERCENT
 NOX   SAMPLE   METER READING/SCALE
 MOX   SAMPLE  PPM
 NOX   BACKGRO METER READING/SCALE
 NOX  BACKGRO PPM
 soz   SAMPLE  METER READING/SCALE
 SOB  SAMPLE  PPM
 SO?  BACKGRD METER READINO/ICALE
 SOt  BACKGRO PPM

 HC   CONCENTRATION PPM
 CO   CONCENTRATION PPM
 C03   CONCENTRATION PcT
 NOX   CONCENTRATION PPM
 a 02   CONCENTRATION PPM
 HC   MASS GRAMS
 CO   MASS GRAMS
 CO?   MASS GRAMS
 NOX   MASS GRAMS
 30?   MASS GRAMS
 TOTAL  CARBON GRAMS

WEIGHTED MASS HC
WEIGHTED MASS CO
WEIGHTED MASS CO?
WEIGHTED MASS NOV
WEIGHTED MASS so?

ACTUAL DISTANCE
                                    t
                                  3Sbs
                                  *«40
                                  14.1/3
                                  *'t
                                  2,3/9
                                    ?I
                                  «i.7/3
                                  ioae
                                    .1/3
                                    !
                                 87,3/j
                                  ,•»«
                                  .0*
                                 13.7/2
                                 13*7
                                   •*'*
                                   .1
                                 -o.o/*
                                  0.0
                                 -O.O/*
                                  0.0

                                  lb<*
                                  475
                                  .It
                                 ie.B
                                  0,0
                                 t,«g
                               3S.87
                              21S.M
                                 .8?
                                 O.DO
                               75,15
                          .SO GRAMS/KILOMETRE
                         fc,4? GRAMS/KILOMETRE
                        17,41 GRAMS/KILOMETRE
                          ,11 GRAMS/KILOMETRE
                         0,00 GRAMS/KILOMETRE


                        11.Ob KILOMETRE
                                                                   WET  BULB TEMP  21,7  DEC.  C
                                                                   ABS.  HUMIDITY  14,7  GRAMS/KG
                                                                   DYNO  ROLL CONSTANT    41,7,47
                                                       BLOWER INLET  PHE3S,,  Gl  U».3  MM,  H?0
                                                       BLOWER IHLET  TFMP,    »3  DEG. C
                                                                   3804
                                                                  13.7/3

                                                                   I"
                                                                  713
                                                                    V
                                                                 z».7/3
                                                                  .«o
                                                                  3.2/3
                                                                  .OS
                                                                  7,t>/2
                                                                  7,b
                                                                   .8/?
                                                                   .0
                                                                 -o.o/*
                                                                  0.0
                                                                 -D.O/*
                                                                  0,0

                                                                  us
                                                                  ?t>5
                                                                  ,3fa
                                                                  b,e
                                                                  0.0
                                                                 3.1*
                                                                »3.b?
                                                               311.91
                                                                  .74
                                                                 0,00
                                                               108.74
   FUEL ECONOMY 6T CARBON BALANCE •  38.4  KILOMETRE/LITRE
   TOTAL CARBON EKHAUST            PSb.58 CRAMS
   ESTIMATED  FUEL HEIGHT •    .3,0*6.
                                                                                              13.7/3

                                                                                               137
                                                                                               8.3/3
                                                                                                83
                                                                                              13.3/3

                                                                                              IQSO
                                                                                                ,1/3
                                                                                                 i
                                                                                               3.3/3
                                                                                               .05
                                                                                              13. I/?
                                                                                                ,b
                                                                                              •0.0/«
                                                                                               0.0
                                                                                              -n.o/*
                                                                                               o.o


                                                                                               115
                                                                                              10U
                                                                                               ,34
                                                                                              12.5
                                                                                               0.0
                                                                                              1.40
                                                                                            33.40
                                                                                           20S.7B
                                                                                               .74
                                                                                             0,00
                                                                                            78,31

-------
V
03
       TABLE        EXHAUST EMISSIONS FROM SINGLE BAG SAMPLE
                          VEHICLE NUMBER soo
DATE  S/1J/77              TIME    -0 HRS,
MODEL  l
-------
                                            TABLE
03
00
            UNIT NO.  eno
            VEHICLE MODEL
      TEST NO.  t
XL125 LN+CAT+AIR
            BAROMETER 7HD,bb MM Of HG.
            CRY  BULB TEHP.   28.3 DEC. C
            BEL.  HUMIDITY     59 PCT.

            EXHAUST EMISSIONS

                 BLOWEH OIF. PRESS., C.2, 25*.n
                 BAG RESULTS
                 RAG NO.
                 BLOWER REVOLUTIONS
                 BOLL COUNTS
              VEHICLE EMISSION RESULTS
      1975  LIGHT DUTY EMISSIONS  TEST
DATE  8/ »/77                      HFGR.  CODE    -0                  YR.
ENGINE    .13 LITRE 1              CURB HT.      0 KG                UVH

                             HET  BULB TEMP  22.2 DEG.  C
                             ABS.  HUMIDITY  IH.b GHAMS/KG
                             OYNO  ROLL CONSTANT    9b7.S7
                                                        BLOWER INLET PRESS., Gl S58.fa HH. HJO
                                                        BLOWER INLET T£MP.   »3 DEG, C
                                                                                                                                 U  KG
HC
WC
HC
HC
CO
CO
CO
CO
toy
cog
C02
CO?
MOX
NOX
NOX
NOX
SOS
so?
so?
so?
HC
CO
coe
NOX
so?
HC
CO
CO?
NOX
SOP
SAMPLE METER READING/SCALE
SAMPLE PPM
BACKGRD METER READING/SCALE
BACKGRD PPM
SAMPLE METEff READING/SCALE
SAMPLE PPM
flACKGKO METER READING/SCALE
RACKGRO PPM
SAMPLE METER READING/SCALE
SAMPLE PERCENT
BACK6HO MtTER READING/SCALE
BACKGRO PERCENT
SAMPLE METER READING/SCALE
SAMPLE PPM
BACKGRD METER READING/SCALE
BACKGRO PPM
SAMPLE NETEK Rf.ADING/SCALE
SAMPLE PPM
BACKGRD METER READING/SCALE
flACKGRD PPM
CONCENTRATION PPM
CONCENTRATION PPM
CONCENTRATION PCT
CONCENTRATION Pftt
CONCENTRATION PPM
MASS GRAMS
MASS GR*nS
MASS GRAMS
MASS GRAMS
MASS GRANS
               TOTAL CARBON GRANS

               WEIGHTED MASS HC
               MElGBTtD-HASS CO
               WEIGHTED MASS co?
               WEIGHTED MASS NOX
               WEIGHTED MASS SOe

               ACTUAL DISTANCE
                                    1
                                  3S»1
                                                             13.1/3
                                                              111
                                                              1.3/3
                                                               13
                                                             b»,3/*
                                                              lit
                                                               .«)/*
                                                                S
                                                             30,9/3
                                                              .SI
                                                              3.5/3
                                                              .CIS
                                  33.1
                                   1.1/8
                                   l'1
                                  -d.o/*
                                   n.o
                                  -O.Q/*
                                   ft, a
                                  131
                                  .»b,
                                 It.tt
                                  0.0
                                 1.8?
                                 ».31
                               ??5.B7
                                 1,?S
                                 tt^OO
                                bs.n?
           .10
           .SB
         55.75 GRAMS/KILOMETRE
           .18 GRAMS/KILOHETRE
          U.llO

         10.95 KlLIIMfcT.RE
                           2
                         (•OH7
                         20. H/?
                           20
                          l.Y/3
                           It
                         77. 8/*
                           80
                           .b/*
                            1
                         27.7/3
                          .»5
                          2.B/3
                          .01
                          8.3/?
                          8.3
                           .8/2
                           .8
                        -p.n/*
                         0.0
                        -o,n/*
                         e,o

                           7
                          77
                         .»!
                         7.S
                         &.B
                         .18
                        f.10
                       *b.bO
                         .75
                        «. nil
    3
  3571
   28B*
  29.2/2
    ?t
  12.1/2
    12
  81.2/*
    8V
   l.O/*
     1
  31.3/3
   .52
   3.1/3
   .05
  19.3/2
  19.3
    .8/2
    .8
  -O.O/*
  €1.0
  i?0.0/*
  0.0

   18
   81
  .•n
 18.S
  o.o
  .27
 2.53
3».ei»
 1.09
 0.00
               FUEL ECONOMY BY CAHUON BALANCE =  «3.3  KILOMETRE/LITRE
               TOTAL CARBON EXHAUST            ??b.83  GRAMS
                         FUEL V1E1RH1 a

-------
                      TABLE
                                   EXHAUST EMISSIONS FROM SINGLE BAG SAMPLE
                                         VEHICLE NUMBER 2C10
00
VO
              DATE   8/  1/77               TIME    -II HR3.
              MODEL   i^b  HONDA  XL-IJS  FET  LN+CAT+AIR
              DRIVER    KN                 TEST HT.     n KG.
              MET 8UL3  TEMP   22  C         DBY BULB TFMP  30 C
              SPEC.  HUM.   13.q GUAM/KG    HARD.  73q.q MM  HG.
                                                  TEST NO.   1
                                                  ENGINE  .1 LITRE  1
                                                  GV*    H  KG
                                                  REL. HUM.   50.1 PCT
                                                  MEASURED  FUEL  O.Ofl KG
                PUN  DURATION
                8LOHER  INLtT  PRESS.
                9L04KR  OIF.   PRESS.
                SLOWER  INLET  TEMP.
                DYNO REVOLUTIONS
                DISTANCE TRAVELED
                BLOWER  REVOLUTIONS
                        CU.  CM /REV.
1P..7? MINUTtS
22«.b  MM. Hao
55».0  MM  H2U
  "*3
qsso
                         S31D
                       BSHl
                             DEG.  C

                             KILOMETRES
  BAG  RESULTS
   HC   SAMPLE  METER READING/SCALE
   HC   SAMPLE  PPM
   hC   BACKGRO METER HEADING/SCALE
   HC   BACKGRD PPM
   CO   SAMPLE  METER READING/SCALE
   CO   SAMPLE  PPM
   CO   BACKGRD METER READING/SCALE
   CO   BACKCRO PPM
   C02 SAMPLE  METER HEADING/SCALE
   C02 SAMPLE  PERCENT
   COa BACKGRO METER READING/SCALE
   COe BACKGRO PERCENT
   NOX SAMPLE  METER READING/SCALE
   NOX SAMPLE  PPM
   NOX BACKGRO METER READING/SCALE
   NOX BACKGAD PPM
   HC   CONCENTRAHON PPM
   CO   CONCENTRATION PPM
   CO? CONCENTRATION PCT
   NOX CONCENTRATION PPM
   302 COCENTHAIION PPM
   HC   MASS (GRAMS)
   CO   MASS (GRAMS)
   C02 MASS (GRAMS)
   NOX MASS (GRAMS)
   SO? MASS (GRAMS)

HC  GRAflS/KILOMETRE
CO  GRAMS/KILOMETRE
C«J2 fiRAMS/KILOMETSe
NOX GHAMS/KILOMETRE
SO? GRAHS/KILOMETSE

HC  GRAMS/KG OF FUEL
co  GRAMS/KG OF FUF.I.
CO? GRAMS/KG OF FUEL
NOX GRAMS/KG OF FUEL
SO? GRAM3/KG OF FUEL
CARBON BALANCE FUEL ECONOMY
                                                            32.S/2
                                                              33
                                                            11.4/2
                                                              1?
                                                            as. 1/3
                                                             BS*
                                                              .1/3
                                                                ?
                                                            8U.5/3
                                                            1.H8
                                                              .Ob
                                                             1B.P/3
                                                            I'tb.t
                                                               .5/3
                                                              1.5
                                                               ZZ
                                                             n.o
                                                              .SI
                                                            35. 88
                                                            13. sq
                                                             n.nn
.03
1.58
.75
n.oo
l.tB
75.2
3O»7
35. qq
n.oo
ONOMY




HC
CO
C02
NOX
302





GHArtS/MIN
GRAMS/MTN
GRAMS/HIM
GHAMS/MIN
GRAMS/MIN





.n»
2.0
B2
.q?
n.nu
35.IIH
                                                                     KILUMETRES/LIIRE

-------
10
O
             UNIT NO.  ?no
             VEHICLE MODEL
                 TEST  NO.  Z
          XL12S  LN+CAT+AIR
             BAROMFTER 711.99 MM OF HG.
             DRY BULB TEHP.   37.8 DEC, C
             REL. HUMIDITY     SB       "
             EXHAUST EMISSIONS
TABLE                   VEHICLE EMISSION RESULTS
                1975  LIGHT DUTY EMISSIONS TEST
          DATE  B/ 5/77                     MFGR. CODE   -0
          ENGINE    .13 LITRE 1             CURB WT.     0 KG
                                       WET BULB TEMP  ?1.7 DEC. C
                                       ABS. HUMIDITY  JH.O GRAMS/KG
                                       DYNO ROLL CONSTANT   9b7.97
                                                                                                                         GVM
197b
   0 KG
BLOWER DIP. PRESS., G?, 139.7 MM. H?0
BAG RESULTS
BAG NO.
BLOWER REVOLUTIONS
ROLL COUNTS
HC SAMPLE METER READING/SCALE
HC SAMPLE PPM
HC BACKGRD METER READING/SCALE
HC BACKGRD PPM
CO SAMPLE METER READING/SCALE
CO SAMPLE PPM
CO BACKGRD METER READING/SCALE
CO BACKGRD PPM
co? SAMPLE METER READING/SCALE
CO? SAMPLE PERCENT
CO? BACKGRO METER READING/SCALE
CO? BACKGRD PERCENT
NOX SAMPLE METER READING/SCALE
NOX SAMPLE PPM
NOX BACKGRD METER READING/SCALE
NOX BACKGRD PPM
SO? SAMPLE METER READING/SCALE
SO? SAMPLE PPM
SO? BACKGRD METER READING/SCALE
SO? BACKGRO PPM
HC CONCENTRATION PPM
CO CONCENTRATION PPM
CO? CONCENTRATION PCT
NOX CONCENTRATION PPM
S03 CONCENTRATION PPM
HC MASS GRAMS
CO MASS GRAMS
CO? MASS GRAMS
NOX MASS GRAMS
SO? MASS GRAMS
TOTAL CARBON GRAMS
WEIGHTED MASS HC .09 GRAMS/KILOMETRE
WEIGHTED MASS CO 1.0? GRAMS/KROMETRF
WEIGHTED MASS co? ti.?8 GHAMS/KILOMFTRE
WEIGHTED MASS NOX .ib GRAMS/KILOMFTBE
WEIGHTED MASS so? n.oo GRAMS/KILOMFTRE
3S13
?B?7
9.3/3
93
1.9/3
IS
75. I/*
171
.7/*
1
3b.l/3

3.9/3
.nb

?O^B
!.?/?
1.?

n.o
-o.n/*
n.o
B?
Ib5
.55

n.o

5.*b
?8b.87

fl.PO
81.79





                ACTUAL  DISTANCE
                                     10.98 KILOMETRE
                                                                                   HLOHER  INLET  PRESS.,  Gl  11<».3  MM.  H?0
                                                                                   BLOWER  INLET  TFHP.    »3  DEC. C
                                                                                                3S1»
                                                                                3778
                                                                               •22. 7/?
                                                                                 ?3
                                                                                1.3/3
                                                                                 13
                                                                               51.3/*
                                                                                113
                                                                                 .?/*
                                                                                  1
                                                                               29.9/3
                                                                                .»9
                                                                                3.7/3
                                                                                .Ob
                                                                                B.?/?
                                                                                B.?
                                                                                 .9
                                                                              -n.n/*
                                                                               o.n
                                                                              -o.n/*
                                                                               o.n

                                                                                in
                                                                               109

                                                                               7.3
                                                                               n.n
                                                                            395.33
                                                                               .77
                                                                              o.nn
                                                                            110.81
                FUEL ECONOMY BY CARBON BALANCE =  37.1  KILOMETRE/LITRE
                TOTAL CARBON EXHAUST            2bR.bS GRAHS
                ESTIMATED FUEL HEIGHT s   .31KG.
                                                                                ?9
                                                                              11.8/5
                                                                                12
                                                                              b».7/*
                                                                               1»5
                                                                                .b/*
                                                                                 1
                                                                              3».3/3
                                                                               .57
                                                                               3.8/3
                                                                               .Ob
                                                                              15.3/2
                                                                              IS. 3
                                                                              * .8/2
                                                                                .8
                                                                              -O.O/*
                                                                              0.0
                                                                              -O.O/*
                                                                              0.0

                                                                               18
                                                                              i"»n
                                                                              .'5?
                                                                             It. 5
                                                                              n.o
                                                                              .29
                                                                             ».b3
                                                                           270. 17
                                                                              .99
                                                                             o.no
                                                                            7t..ns

-------
                       TABLE
D
10
                                    EXHAUST  EMISSIONS  FROM  SINGLE 8AG SAMPLE
                                          VEHICLE  NUMBER  ano
               DATE   8/ 5/77               TIME     -0  MRS.
               MODEL   1176 HONDA  XL-1?5 FET  LNtCAT+AIR
               DRIVER   KN                 TEST  *T.      n  KG.
               NET BULB TEMP   ea  c         DRY BULB  TEMP  aq c
               SPEC.  HUM.  l».q GRAM/KG    BARO.   7U.1  MM  HS
                                                TEST NO.
                                                ENGINE  ,
                                                GVH
                                                KEL.
                                                         1 LITRE  1
                                                         0 KG
                                                     HUM.
                                                           Sb.b PCT
                                                                  MEASURED FUEL  rt.on KG,
                       ilH. 3
                       131.7
                         t3
                       1551
                      15.81
                           HINUIE9
                            MM. HJO
                            MM  Hao
                           0£5. C

                           KILOMETRES
                   HC
                   HC
                   CO
                   CO
                   CO
                   CO
                  RUM  OURAITUM
                  BLOWE«  INLET  PRESS.
                  BLOWEfi  DIP.   PRESS.
                  flLOKER  INLET  TEMP.
                  PVNO REVOLUTIONS
                  DISTANCE TRAVELED
                  BLOHER  REVOLUTIONS
                  8LOHER  CU. CH /REV.
BAG RESULTS
 HC  SAMPLE  METER HEAOING/3CM.E
 HC  SAMPLE , PPM
     BACKGRD METER READING/SCALE
     BACKGRD PPM
     SAMPLE  METER READING/SCALE
     SAMPLE  PPM
     BACKGRD METER HEM>IHG/3Ctt.E
     BACKSRO PPM
 COa SAMPLE  METER READING/SCALE
 CQ2 SAMPLE  PERCENT
 COa BACKGRD METER READIMG/SCALE
 COa BACKGRO PERCENT
 NOX SAMPLE  METER RE AC ING/SCALE
 NGK SAMPLE  PPM
 NOK BACK9RO HETER READING/SCALE
 NOX fUCKGRD ppH
     CONCENTRATION PPM
     CONCENTRATION PPM
 COS CONCENTRATION PCT
 NOX CONCENTRATION PPM
 50? COCENTfiATION PPM
     MASS (GRAK3)
     MASS (GRAMS)
     MASS (GRAMS)
 NOX MASS (GRAMS)
 SO? MASS (GRAMS)
                   HC
                   CO
                   HC
                   CO
                                               32
                                             n.f/a
                                               11
                                             70. I/*
                                              S11
                                               .H/*
                                                1
                                             7H.S/3
                                             1.3b
                                              3.b/3
                                              .nb
                                             ts.a/3
                                               i.a
                                                82
                                               gss
                                              1.3!
                                             It3.5
                                              n.n
                                               .55
                                             if. as
                                           tnst.t?
                                             13.73
                                              0.00
HC  GRAMS/KILOMETRE      .03
CO  GRAMS/KILOMETRE      .90
cos GRAMS/KILOMETRE    bs.io
NOX GRAWS/KILOMETRE      .Bb
SO? GRA«S/KILOMETRE     0.00

HC  GRAMS/KG OF FUEL   l.bS
CO  GRAMS/KG OF FUEL   "»S.7
COa GRAMS/KG OF FUEL   3017
NOX GRAMS/KG OF FUEL  tl.J.0
SO? GRAMS/KS OF FitEL   D.OO
CARBON BALANCE FUEL ECONOMY
                                                HC  GRAMS/HIM
                                                co  GRAMS/KIM
                                                CO? GRAMS/KIM
                                                NOX GRAMS/MIN
                                                30? GRAM3/HTN
                                               1.1
                                                81
                                              i.oa
                                              n.nn
                                            3».S5
                                                                     KILOMETRES/LITRE

-------
                  STEADY-STATE EMISSIONS CONCENTRATIONS
                         MOTORCYCLE Suzuki, RE-5
Date  4/06/77
Sequence   RES-1  Baseline
Condition
Speed,
mi/hr
Idle
20
30
40
50
60
Idle

Notes:
Gear
N
2
3
4
5
5
N

Engine
rpm.
1500
2600
3050
3350
3400
4000
1500

Load
	
0. 51
1. 15
2. 11
3. 37
4. 86
	

Concentrations
CO,
%
3. 67
2. 56
3.04
1.88
0. 93
0. 56
3.67

C02,
%
5.82
8.30
8. 39
9.68
10.73
11.49
6.25

°2.
%
10.0
7.8
7.0
6.5
5.8
4.5
9.0

NO,
ppm
16.
45.
55.
135.
395.
920.
18.

FID HC,
ppm C
20. 800
9. 600
8,030
6,640
5,760
3,780
20, 900

conducted with new spark plug installed


1 __
7 primary PT^* . ,, — •
J 	 	
\ 	
/ secondary ports —


	
max. temperature measured beneath the spark plug 105° C —
max. exhaust gas temperature at 50 mph = 760°C at station # 1 —
max. exhaust gas temperature at 60 mph = 825° C at station # 1
                  STEADY-STATE EMISSIONS CONCENTRATIONS
                          MOTORCYCLE   Suzuki RE-5
 Date   6/6/77
 Sequence   RES-2
Condition
Speed,
mi/ hr
Idle
20
30
40
50
60
Idle

Notes:
Air in
Gear
N
2
3
, 4
5
. 5
N

Engine
rpm
1550
2600
3050
3300
3400
4000
1550

Load

0.53
1.16
2 . 08
3.30
4.75
— —


CO,
%
2.02
2.05
2.05
1.85
1.21
0.91
2.16

Concentrations
C02,
%
7.00
8.69
9.62
10.33
11.50
12.32
7.02

02.
%
9.3
7.3
6.0
'5.5
4.2
3.4
9.1

NO,
ppm
2.7
13.
26.
45.
75.
125.
2.7

FID HC,
ppm C
9,920
6,040
4,760
4,120
2,360
1,460
9,090


\ 	 -






/


^ dilution by exhausr^
fair- r^r.-1-infr i nductjflfl:
system 	 »
.__a--

RES-2 conducted with catalyst PTX No. 313 - all NGK; no air injected _
duction into exhaust - operational 	 — -• •
                                      D-92

-------
                    STEADY-STATE EMISSIONS CONCENTRATIONS
                             MOTORCYCLE  Suzuki  RE-5
 Date   6/7/77
 Sequence   RES-3
Conditon
Speed,
mi/hr
Idle
20
30
40
50
60
Idle

Gear
N
2
3
4
5
5
N

Engine
rpm
1550
2700
3000
3250
3300
4000
1550

Load
	
0.52
1.13
2.09
3.26
4.68
	

Concentrations
CO,
%
3.39
3.34
2.79
2.28
1.12
0.62
3.45

C02,
%
9.18
11.44
10.95
11.44
12.62
13.10
9.05

°2'
%
4.7
2.4
3.3
3.1
2.7
2.3
5.5

NO,
ppm
5.
23.
12.
26.
82.
170.
5.

FID HC,
ppm C
15,200
7,680
4,920
3,760
1,380
960
12,600










 Notes:   RES-3 conducted with catalyst PTX No. 313, 0 air injection,  0  air  induction
  Max, head temp. 100°C
  Max. exhaust gas temp.  810°C at  60 mph
  Max. catalyst exit temp.  730°C at 60 mph                           ~~          ~~
  W.O.T. accel time 0 - 100 kph =6.65 sec
                   STEADY-STATE EMISSIONS CONCENTRATIONS
                           MOTORCYCLE   Suzuki RE-5
Date   6/16/77
Sequence   RES-4
Condition
Speed,
mi/hr
Idle
20
30
40
50
60
Idle

Notes:
Gear
N
2
3
4
5
5
N

Engine
rpm
1500
2550
3000
3300
3400
3950
1500

Load
	
0.52
1.20
2.10
3.37
4.78
	

Concentrations
CO,
%
1.27
0.62
0.19
0.14
0.04
0.11
1.00

C02,
%
9.70
11.40
12.02
12.38
11.67
12.50
10.37

02>
%
6.6
5.3
4.4
4-1
5.7
4.0
6.3

NO,
ppm
11.
23.
38.
92.
395.
625.
11.

FID HC,
ppm. C
1,440
488
430
560
450
616
760

Air Injection Rates by
Pump No. 0440 at l:2,cfm
1.45
2.62
3.07
3.40
3.46
3,98
1.45

Catalyst + air, Pump No. 0440, 1:2 pump:crankshaft
Max. head temp. 105°C Note: induction air blocked off
Max. exhaust gas temp. 800°C at 60 mph
 Max.  catalyst exit  temp. 650°C at 60, 40, 30, 20 mph;  560°C at  50 mph
 W.O.T.  accel  time 0 -  100 kph = 7.13 sec
                                       D-93

-------
UNIT NO.  010
VEHICLE MODEL
                     TEST NO.
               3UZUKI RE'S
 T*BLE                   VEHICLE EMISSION RESULTS
                 1175  LIGHT DUTY EMISSIONS TEST
I          DATE in/i»/7b                     MFGR. CODE
           ENGINE    .51 LITRE 1             CURB HT.
                                           -0
                                           0 KG
                                                                                                            GVH
                                                                                                                    D  KG
BAROMETER 7»l.bB MM OF HG.
OBY BULB TEMP.   Bb.l OE5. C
REL. HUMIDITY   ,  5» PCT.
                         G2» *78.0 MM. HSO
EXHAUST EMISSIONS

     BLOWER OIF. PRESS..
     RAG RESULTS
     RAG NO.
     BLOWER REVOLUTIONS
     ROLL COUNTS
     HC   SAMPLE  METER HEADING/SCALE
     MC   SAMPLE  PPM
     HC   BACKGRO METER READING/SCALE
     HC   BACKGRO PPM
     CO   SAMPLE  METER READING/SCALE
     CO   SAMPLE  PPM
     CO   BACKGRD METER READING/SCALE
     CO   BACKGRO PPM
     CO!   SAMPLE  METER READING/SCALE
     COS   SAMPLE  PERCENT
     COa   BACKGRO HETEH HEADING/SCALE
     CO?   8ACKGRD PERCENT
     NOX   SAMPLE   METER  READING/SCALE
     NOK   SAMPLE   PPM
     NO*   8ACKGRD  METER  READING/SCALE
    NOX  BACKGHD PPM
    SOa  SAMPLE  METER  READING/SCALE
    502  SAMPLE  PPH
    SO?  BACKGRO METER READING/SCALE
    SOS  BACKGRD PPM

    HC    CONCENTRATION PPM
    CO    CONCENTRATION PPM
    CO?  CONCENTRATION PCT
    NDX  CONCENTRATION PPM
    SO?  CONCENTRATION PPM
    HC    MASS GRAMS
    CO   MASS GRAMS
    COS  MASS GRAMS
   NOX  MASS GRAMS
   SO?  MASS GRAMS
   TOTAL CARBON GRAMS

   WEIGHTED MASS HC
   WEIGHTED MASS CO
   WEIGHTED MASS C02
   WEIGHTED MASS NOX
   WEIGHTED MASS SO?

   ACTUAL  DISTANCE
                                                   I
                                                10358
                                                  3*11
                                                 11.3/f
                                                 1190
   77.b/3
   ?07H
     .7/3
     IS
   /
                                                                                    .07
                                                                                   is. ^/
                                                                                  -O.O/*
                                                                                   0.0
                                                                                  -n.d/*
                                                                                   o.o

                                                                                   713
                                                                                  1115
                                                                                   ,bb
                                                                                  IS.5
                                                                                   0.0
                                                                                  l.flb
                                                                                  O.PO

-------
a
                      TABLE         EXHAUST  EMISSIONS FROM SINGLE BAG SAMPLE
                                         VEHICLE  NUMBER  010
              DATE ltl/14/7b
              MODEL  l"m SUZUKI RE-S
              DRIVER   FJ
              WET 6ULB IEKP  i'q C
              3P€C. HUH.  10.b GRAM/KG
                           TIME    -o HR9.
                           HIWAY CVCLE
                           TEST WT.     o KG.
                           DRlf BULB TEBP  37 C
                           BkftO.  7*1.7 MM  HS.
                            TESI N(l.   l
                            ENGINE 0.0 LITRE  +
                            CVM    a KG
                            REL. HUM.  *7.b PCT
                            MEASURED FUEL  n.on KG
                RUN DURATION
                PLOWER INLET PRESS.
                SLOWER DIF.  PRESS.
                BLOWER INLET TEMP.
                OYNO  REVOLUTIONS
                DISTANCE TRAVELED
                SLOWER REVOLUTIONS
                BLOWER CU. CH  /REV.
                       !S.7b MINUTES
                      155S.1  MM. HBO
                      1778.0  MH  H?0
                         »3  OEG. C
                       1117
                      lb.»8  KILOMETRES
                        ISbB*
                       7b57
                  HC
                  HC
                  CO
                  CO
                  CO
                  CO
  flAG RESULTS
   HC  SAMPLE  HETER READING/SCALE
   HC  SAMPLE  PPM
       BACKGRD METER REAOINC/3CALE
       BACXGRD PPM
       SAMPLE  METER READING/SCALE
       SAMPLE  PPM
       BACXCRD METER READING/SCALE
       BACKGRO PPM
   C02 SAMPLE  METEB READING/SCALE
   C02 SAMPLE  PERCENT
   COB BACKfiRD METER READING/SCALE
   CO? 6ACKGRD PERCENT
   NOX SAMPLE  METER READING/SCALE
   NOX SAMPLE  PPH
   NOX BAC«GRO METER READING/SCALE
   NOX BACKGRD PPM
   HC  CONCENTRATION PPM
   CO  CONCENTRATION PPM
   COS CONCENTRATION PCT
   HOX CONCENTRATION PPM
   S0£ COCEMTRATION PPM
   HC  M«S3  CQRJIHS]
   CO  MASS  (GRAHS3
   CO? MASS  (GRAMS]
   NOX MASS  {GRAMS)
   SO? MASS  (GRAMS)
                       bS.3/3
                        b53
                        1.7/3
                         17
                                                             .01
                                                              .7/2
                                                              .7
                                                             b38
                                                            1.05
                                                            3».0
                                                            O.C
                                                           33. Bb
                                                            o.nn
HC  GRAMS/KILOMETRE
CO  GRAMS/KILOMETRE
CO? GRAMS/KILOMETRE
NOX GRAMS/KILOMETRE
SO? GRAMS/KILOMETRE
HC  GRAMS/KG OF FUEL
CO  6RAHS/KG OF FUEL
CO? GflAMS/KG OF FUEL
»OX SHAMS/KG OF FUEL
so? GRAMS/KG OF FUEL
  a.os
  b.BS
107. «H

  0,00

52.0?
175.8
 2739
 •».lb
 0.00
                                       .
              CARBON BALANCE FUEL ECONOMY
                                               HC   GR4M3/HIN
                                               CO   GRAHS/HIN
                                               COS  GRAMS/HIM
                                               NOX  GRAMS/HIM
                                               SO?  GRAMJ/MIN
                                                o.no
                                              IB.bO  K!LOH£T«ES/LITRE

-------
o
10
UNIT NO.  DID
VEHICLE MODEL
                     TE3T NO. Z
               SUZUKI RE-S
                                           TABLE                    VEHICLE EMISSION RESULTS
                                                            1175   LIGHT DUTY EMISSIONS TEST
                                                      DATE  10/15/71.                     HFGR. CODE
                                                      ENGINE    .If LITRE 1             CURB WT.
-0
0 KG
YH.
CVH
117b
   0 KG
BAROMETER 731.31 MM OF HG.
DRY BULB TEMP.   2b.l DEC. C
REL. HUMIDITY     bl PCT.
EXHAUST EMISSIONS

     BLOWER DIP. PRESS.,
     BAG RESULTS
                         62. *78.0  MM.  H20
BAG NO.
BLOWER REVOLUTIONS
ROLL COUNTS
HC SAMPLE METER READING/SCALE
HC SAMPLE PPM
HC BACKGRO METER READING/SCALE
HC BACKGRD PPM
CO SAMPLE METER HEADIKG/SCALE
CO SAMPLE PPM
CO BACKGRD METER READING/SCALE
CO BACKGRO PPM
COS SAMPLE METER READING/SCALE
C08 SAMPLE PERCENT
C02 BACKGRD METER READING/SCALE
C02 BACKGRD PERCENT
NOX SAMPLE METER READING/SCALE
NOX SAMPLE PPM
NOX BACKGRO METER READING/SCALE
NOX 8ACKCRD PPM
S02 SAMPLE METER HEADING/SCALE
S02 SAMPLE PPM
S02 BACKGRD METER READING/SCALE
802 BACKCPD PPM
HC CONCENTRATION PPM
CO CONCENTRATION PPM
C02 CONCENTRATION PCT
NOX CONCENTRATION PPM
802 CONCENTRATION PPM
HC MASS GRAMS
CO MASS GRAMS
C02 MASS GRAMS
NOX MAS3 GRAMS
S02 MASS GRAMS
TOTAL CARBON CRAMS
WEIGHTED MASS HC b.31 GRAMS/KILOMETRE
WEIGHTED MASS CO 23. 1b GRAHS/KlLOME{RE
WEIGHTED MASS C02 131.53 GRAMS/KILOMETRE
WEIGHTED MASS NOX .11 GRAMS/KILOMETRE
WEIGHTED MASS S02 0.00 GRAMS/KILOMETRE
1
10132
3507
10.1/1
1040
1.5/3
IS
75.2/3
1115
.5/3
11
13.8/3
.75
2.1/3
.01
12.8/2
12.8
.b/2
.b
-O.O/*
0.0
-O.O/*
0.0
102b
1S1?
.71
12.2
0.0
3b.ll
13b.22
71t.1b
1.5b
0.00
30fc.50





    ACTUAL DISTANCE
                         12.08 KILOMETRE
                                                                       WET BULB TEMP  20.b OEG. C
                                                                       AHS. HUMIDITY  13.8 GRAMS/KG
                                                                       DYNO ROLL CONSTANT    1b7.17
                                                                       BLOWER INLET PRESS.,
                                                                       BLOWER INLET TEMP.
                                                                                                        Gl  *31.b MM. HJO
                                                                                                        H3  OEG.  C
                                                                     2
                                                                  17B30
                                                                    3751
                                                                   78.5/3
                                                                    785
                                                                    1.1/3
                                                                     11
                                                                   51.1/3
                                                                   1*87
                                                                     .3/3
                                                                     b
                                                                   21.1/3
                                                                    .»1
                                                                    2.0/3
                                                                    .03
                                                                    3.7/2
                                                                    3.7
                                                                  -O.O/*
                                                                   0.0
                                                                  -O.D/*
                                                                   o.n

                                                                   7b7
                                                                  1Y38
                                                                   .»b
                                                                   3.3
                                                                   0.0
                                                                 •»(,.! 3
                                                                171. b3
                                                                8H.7S
                                                                   .7?
                                                                  0.00
                                                                358.11
    FUEL ECONOMY BY CARBON BALANCE =  12.3  KILOMETRE/LITHE
    TOTAL CARBON EXHAUST            112.12 GRAMS
    ESTIMATED FUEL HEIGHT a  l.OSKG.
                                                                                      3
                                                                                   10377
                                                                                     3S11
                                                                                    75.1/3
                                                                                     751
                                                                                     2. 2/3
                                                                                      92
                                                                                    52.2/3
                                                                                    1211
                                                                                      .1/3
                                                                                      2
                                                                                    38.7/3
                                                                                     .bS
                                                                                     .01
                                                                                   12.li/2
                                                                                   12. b
                                                                                   -O.O/*
                                                                                    0.0
                                                                                   -O.O/*
                                                                                    0.0

                                                                                    730
                                                                                   1218
                                                                                    .1.2
                                                                                   12.2
                                                                                    0.0
                                                                                  25. Sb
                                                                                  88. Ib
                                                                                 b87.77
                                                                                   1.51
                                                                                   0.00
                                                                                 2<»7.b3

-------
                    TABLE
                  EXHAUST EMISSIONS FROM SINGLE BAG SAMPLE
                        VEHICLE NUMBER 010
ID
-J
             DATE ll)/15/7b
             MODEL  117b SUZUKI RES
             DRIVER   TJ
             NET BULB TEHP  22 C
             SPEC. HUM.  15.q GRAM/KG
                         TIKE    -0 MRS.
                         HINAY CYCLE
                         TEST HI.     o KG.
                         DRY BULB TEMP  2b c
                         8ARO.  737.b MM  HG.
                                                 TEST NO.   2
                                                 ENGINE  .5 LITRE  1
                                                 GVH    0  KG
                                                 REL. HUM.  75.1 PCT
                                                 MEASURED  FUEL  0.00  KG
RUN DURATION
BLOHER INLET PRESS. 152<».l
BLOWER DIF.  PRESS. 1775.5

BLOWER INLET TEMP.     »3
DYNQ REVOLUTIONS
DISTANCE TRAVELED
fiLOMER REVOLUTIONS
                                    12.77 MINUTES
                                           MM. H20
                                           MM  H20
                                          DEC. C
                                   Ib.b2  KILOMETRES
                                     15702
 BLOHER CU. CM /REV.  7bS
-------
D

U3
03
            UNIT NO.  niO
            VEHICLE MOHEL
                           RE-5
                             TA^LE

                   TEST NO. 1
                   +CATALYST ONLY
            BAROMFTER 731.11  MM  OF  HS.
            ORY «)«ILH TEMP.    ?s.h DER.  C
            BEL. HUMIOITY      SI PCT.

            EXHAUST
ni.nwFB niF. PPFSS., G?f *3n.s MM. H^a
"AT, RESULTS
RA« NO.
HLOHER REVOLUTIONS
"01 L COUNTS
«C SAMPLE MFTFR REAOING/SCALE
HC SAMPLE PPM
HC BACKRP.O MFTFR 9FADTNG/SCALF
HC flACKGRO PPM
TO SAMPLE MFTFR HEADING/SCALE
CO SAMPt.F PPM
TO 3ACKGBO MFTFR RFADING/SCALF
rn TACKRRD PPM
COP SAMPLF MFTFH PFAO TNG/SCALE
TO? SAMPLE PERCENT
CO? HACKRRD <«ETFR PFADTNG/SCALE
ffp 9ACKGRO PFRCFNT
MO* SAMPLE MFTFR RFADINO/SC ALE
NOX SAMPLE PPM
NOX BACKI3RO METER READING/SCALE
N0X HACKROO PPM
SOa SAMPLE MFTER "JFADINfi/SCALE
«?n? SAMPLF PPM
SO' BACK«;»f) MFTER <»FAOINK/SCALE
SO? RACKRRU PPM
MC CONCENTRATION PPM
CO CnNCFNT-»ATION PPM
CO? CONCENTRATION PCT
NOX CONCFNTPATION PPM
t03 CONCEMTRATION PPM
HC MASS GRAMS
CO MASS GRAMS
CO? MASS CRAMS
»!0* MASS GRAMS
SO? MASS GRAMS
TOT*|. CAPHON GRAMS
MFTSHTFO MASS "C 3.?a GRAMS/XTLIMFTUE
aFIGHTFO MASS CO ?1.?3 GRAMS/K ILOMFTPF
METGHTFO MAS^ CO? 15"».»5 GHAMS/
-------
                     TABLE
                                   EXHAUST EMISSIONS? FROM  SINGLE BAG SAMPLE
                                         VEHICLE MUMRFP Din
D

U>
\D
OATE  *•/  7/77
HOOEL   I'Oh  9H7HKI  PF-<;
DRIVER    KN
WET HIILR  TEMP   ?)  C
SPEC. HUM.   11.4  GRAM/KG
                                          TIME    -n MRS.
                                           CATA| Y*T  ONLY
                                          TEST WT.     0 KG.
                                          DRY 3S.3   MM   H?.n
                          43   DEC.  C
                       inns*
                       »*..7I   KILOMFTRFS
                         1S710
                RUM
                ntniF.R INLET PRESS.
                BI.CHER OIF.  PRESS.
                PLO'-FR INLET TFMP.
                DY10 REVOLUTIONS
                OTSTANCE TRAVELER
                RL<1l.F  PPM
        HACKGRO MFTER RFiRTNG/SCAl E
                PPM
                HETER REAOING/SCALE
                PERCENT
    CO? 3ACKGRI) METER RFADING/SCALE
    COa qACKfiflU PFfJCENT
    NOK SAMPLE  MFTFR RFAOTNG/SCALE
    NTX SAMPLE  PPM
        HACKGRD HFTER  RF AOINR/SCALE
        HACKRRD PPM
        CONCENTRATION  PPM
        CONCENTRATION  PPM
    t't? CONCENTRATION  PCT
    N0< CONCENTRATION  PPM
    SO? COCENTRATION PPM
    HC  MASS
    CO
                 CO
                 CO
                 CO
                 CO
                 COP
                      1AMPI.F
                 CO?  SAMPLE
                  NOX
                  HC
                  CO
    N-1X  MASS  fRPAMSl
    30?  MASS  (GRAMS!

 HC  r,r?AMS/KILO«FTRE
 CO  i?£>AMS/KILn"FTRE
     -;i>AMS/KIt.OMETRE
 grj? I?(»AMS/KII.OMF.TRF

 HC  ^RAMS/Kft  OF FUEL
 CO  GRAIft/KG  OF FUEL
 CO? f!RAMS/KR  OF FUEL
 NO* QOAM5/KG  OF FUEL
 S.I? RRAM.-,/t«;  OF FUEL
                                         .11
                                        n.tm
                                      137.7
             as. 7/3
              2S7
              ) .7/3
               17
             3R.I./3
              S?7
               .1/3
                ?
             hR.l/3
             1.23
              3.K/3
              .Oh
               .5
              ?.*?
              RH»
             I.1R
             13. b
             O.n
            13.55
           inn. 07
                                                              n.oo
                                       3.Of
                                       n.nn
              TARRON RALANCE FUEL ECONOMY
HC
CO
CO? GRAMS/MIM
NQX GI?AMS/MIN
so? RRAMS/MTN
                                                                 i ,ns
                                                                  7.R
                                                   n.itn
                                                 )b.«»n   KTLOMF.TPKS/LITHF

-------
           UNIT NO.  010
           VEHICLE MODEL
                     TEST NO.
               RE-S CAT + AIR
           BAROMETER 7Hl.be MM OF HG.
           DRY 8UL8 TEMP.   afc.7 DEC. C
           REL. HUMIDITY     fcl PCT.
                            TABLE                   VEHICLE EMISSION RESULTS
                                            1175  LIGHT DUTY EMISSIONS TEST
                           L          DATE  b/20/77                     MFGR. CODE   -0
                                      ENGINE    .51 LITRE 0             CURB HT.     0 KG

                                                                   WET BULB TEKP  21.1 DEG.  C
                                                                   ABS. HUMIDITY  13.7 GRAMS/KG
                                                                   DYNO ROLL CONSTANT   1b7.17
                                                             YR.
                                                             GVM
                                               117b
                                                  D  KG
O
 I
H
O
O
                                    G2, *38.3 MM. H?0
EXHAUST EMISSIONS

     BLOWER DIP. PRESS.,
     BAG RESULTS
     BAG NO.
     BLOWER REVOLUTIONS
     ROLL COUNTS
     HC   SAMPLE  METER READING/SCALE
     HC   SAMPLE  PPM
     HC   BACKGRD METER READING/SCALE
     HC   BACKGRO PPH
     CO   SAMPLE  METER READING/SCALE
     CO   SAMPLE  PPM
     CO   BACKGRD METER READING/SCALE
     CO   BACKGRD PPH
     C02   SAMPLE  METER READING/SCALE
     COS   SAMPLE  PERCENT
     CO?   BACKGRO METER READING/SCALE
     COS   BACKGRD PERCENT
     NOX   SAMPLE  METER READING/SCALE
     NOX   SAMPLE  PPH
     NOX   BACKGRO METER READING/SCALE
     NOX   BACKGRD PPH
     SO?   SAMPLE  METER READING/SCALE
     803   SAMPLE  PPM
     SO?   BACKGRD METER  READING/SCALE
     SO?   BACKGRD  PPM

    HC   CONCENTRATION PPM
    CO   CONCENTRATION PPM
    C03  CONCENTRATION PCT
    NOX  CONCENTRATION PPM
    30?  CONCENTRATION PPM
    HC   MASS GRAMS
    CO   MASS GRAMS
    CO?  MASS GRAMS
    NOX  MASS GRAMS
    SO?  MASS GRAMS
                                                              1
                                                           10381
                                                            20,8/3
                                                             aoa
                                                             a. s/3
                                                              ?s
                                                            88. I/*
                                                             371
                                                             3.3/*
                                                              10
              TOTAL CARBON GRAMS

              WEIGHTED MASS HC
              WEIGHTED MASS CO
              WEIGHTED MASS CO?
              WEIGHTED MASS NOX
              WEIGHTED MASS so?

              ACTUAL DISTANCE
    3,b/3
    .Ob
   ia.?/?

     !s/?
     .5
   -O.O/*
    0.0
   -O.O/*
    0.0

    IBS
    357
    .7*
   H.7
    0.0

 ?b.77
880.Sb
  l.bO
  0.00
?57.75
                                                                   BLOWER INLET  PRESS.,
                                                                   BLOWER !NLET  TEMP.
                                             Gi *83.t MM.
                                             13 DEG. C
                                                                                                                   H30
                                                                            1780b
 58.3/3
   58 "
  ?.3/3
   ?3
 bS.l/*
  ?fa8
  3.S/*
   10
 31.5/3
  .fa?
  3.h/3
  .Ub
  3.o/a
  3.0
   .H/2

-O.O/*
 0.0
-O.O/*
 0.0

  37

 .b?
                                                              0.0
                                                             ?.33
                                                            3?.1H
                                                          1253.00
                                                              • bl
                                                             0.00
                                                           357.77
                          .«,£ GRAMS/KILOMETRE
                         1.78 GRAMS/KILOMETRE
                       177.17 CRAMS/KILOMETRE
                          .11 GRAMS/KILOMETRE
                         0.00 GRAMS/KILOMETRE
                        11.18 KILOMETRE
FUEL ECONOMY BY CARBON BALANCE s
TOTAL CARBON EXHAUST
ESTIMATED FUEL WEIGHT a  l.OOKG.
                                      12.5
                                                      KILOMETRE/LITRE
                                                     GRAMS
                                                                                13.7/3
                                                                                 137
                                                                                is.B/a
                                                                                 11
                                                                                75. 3/*
                                                                                 331
                                                                                 l.l/*
                                                                                  3
                                                                                %5.b/3
                                                                                 .7B
                                                                                 3.?/3
                                                                                 .05
                                                                               !?.?/?
                                                                               ie.a
                                                                                             -O.O/*
                                                                                              0.0
                                                                                             -O.O/*
                                                                                              0.0

                                                                                              111
                                                                                              317
                                                                                              .71
                                                                                             11. B
                                                                                              0.0
                                                                                             t.tb
                                                                                            83.10
                                                                                           878. Rl
                                                                                             I.b3
                                                                                             0.00

-------
                    TABLE
                  EXHAUST EMISSIONS FROM SINGLE BAG SAMPLE
                        VEHICLE NUMBER 010
H"
O
             DATE   b/80/77               TIME    -0  MRS.
             MODEL   H7b  SUZUKI  RE-S  FET CATALYST+AIR
             DRIVER   KM                 TEST WT.     0 KG.
             WET BULB  TEMP   19 C        DRY BULB TEMP  25 C
             SPEC.  HUM.   18.1 GRAM/KG   BARO.  7*1,7 MM  HG.
                                                TEST NO.  1
                                                ENGINE  .5 LITRE  0
                                                GVH    0 KG
                                                REL. HUM.  51.b PCT
                                                MEASURED FUEL  0.00 KG
RUN DURATION
BLOHER INLET PRESS.
BLOHER DIF.  PRESS. IbSl.O
BLOHER INLET TEMP.
DYNO REVOLUTIONS
DISTANCE TRAVELED
BLOHER REVOLUTIONS
BLOHER CU.  CM /REV.
                                      13
                                    98b9
                                   lb.10
                                     157*3
                                    8017
                           MINUTES
                            MM.  HBO
                            MM  H80
                           DEC.  C

                           KILOMETRES
BAG RESULTS
 HC  SAMPLE  METER READING/SCALE
 HC  SAMPLE  PPM
 HC  BACKGRD METER READING/SCALE
 HC  BACKGRD PPM
 CO  SAMPLE  METER READING/SCALE
 CO  SAMPLE  PPM
 CO  BACKGRD METER READING/SCALE
 CO  BACKGRD PPM
 C02 SAMPLE  METER READING/SCALE
 COa SAMPLE  PERCENT
 COS BACKGRD METER READING/SCALE
 C08 BACKGRD PERCENT
 NOX SAMPLE  METER READING/SCALE
 NOX SAMPLE - PPM
 NOX BACKGRD METER READING/SCALE
 NOX BACKGRD PPM
 HC  CONCENTRATION PPM
 CO  CONCENTRATION PPM
  CO?  CONCENTRATION PCT
  NOX  CONCENTRATION PPM
  308  COCENTRATION PPM
  HC  MASS (GRAMS)
  CO  MASS (GRAMS)
  COS MASS (GRAMS)
  NOX MASS (GRAMS)
  308 MASS (GRAMS)
               HC   GRAMS/KILOMETRE       .35
               CO   GRAMS/KILOMETRE      1.08
               C08  GRAMS/KILOMETRE    130.b3
               NOX  GRAMS/KILOMETRE       .11
               308  GRAMS/KILOMETRE      0.00

               HC   GRAMS/KG OF FUEL   8.31
               CO   GRAMS/KG OF FUEL   81.3
               COa  GRAMS/KG OF FUEL   3105
               NOX  GRAMS/KG OF FUEL  10.1?
               302  GRAMS/KG OF FUEL   0.00
                                            11.9/3
                                             119
                                             1.9/3
                                              19
                                            b8.8/*
                                             ISb
                                             l.O/*
                                               8
                                            b8.7/3
                                            1.81
                                             3.2/3
                                             .US
                                            37.1/8
                                            37.1
                                              .7/8
                                              .7
                                             103
                                             117
                                             1.19
                                             3b.B
                                             0.0
                                             5.73
                                            lb.79
                                                            7.19
                                                            0.00
                                HC  GRAMS/MIN
                                CO  GRAMS/MIN
                                C08 GRAMS/MIN
                                NOX GRAMS/MIN
                                308 GRAMS/MIN
               CARBON BALANCE FUEL ECONOMY
                                                .15
                                                1.3
                                                Ib7
                                                .5b
                                               0.00
                                             17.1b
                                                                    KILOMETRES/LITRE

-------
            UNIT NO.  010
            VEHICLE MODEL
                     TEST NO.
               BE-S CAT «• AIR
 TABLE                   VEHICLE EMISSION  RESULTS
                 1175  LIGHT DUTY EMISSIONS  TEST
>          DATE  b/?I/77                     MFGR.  CODE
           ENGINE    .51 LITRE 0             CURB WT.
                          -0
                          0 KG
                            YR.
                            GVM
117b
   0 KG
            BAROMETER 713.IS MM OF HG.
            DRY BULB TEMP.   ?s.t> DEC. C
            REL. HUMIDITY     S3 PCT.
D
M
O
NJ
                                     G2, *?5.b MM. H?0
EXHAUST EMISSIONS
     BLOWER OIF. PRESS.,
     BAG RESULTS
     BAG NO.
     BLOWER REVOLUTIONS
     ROLL COUNTS
     HC   SAMPLE  METER READING/SCALE
     HC   SAMPLE  PPM
     HC   BACKGRD METER READING/SCALE
     HC   BACKGRD PPM
     CO   SAMPLE  METER READING/SCALE
     CO   SAMPLE  PPM
     CO   BACKGRD METER READING/SCALE
     CO   BACKGRD PPM
     CO?   SAMPLE  METER READING/SCALE
     CO?   SAMPLE  PERCENT
     CO?   BACKGRD METER READING/SCALE
     CO?   BACKGRD PERCENT
     NOX   SAMPLE   METER READING/SCALE
     NOX   SAMPLE   PPM
     NOX   BACKGRD METER  READING/SCALE
     NOX   BACKGRD PPM
     SO?   SAMPLE  METER  READING/SCALE
    SO?  SAMPLE  PPM
    30?  BACKGRD METER READING/SCALE
    SO?  BACKGRD PPM
    HC   CONCENTRATION PPM
    CO   CONCENTRATION PPM
    CO?  CONCENTRATION PCT
    NOX  CONCENTRATION PPM
    SO?  CONCENTRATION PPM
    HC   MASS  GRAMS
    CO   MASS  GRAMS
    CO?  MASS  GRAMS
    NOX  MASS  GRAMS
    SO?   MASS  GRAMS
               TOTAL CARBON GRAMS

               WEIGHTED MASS HC
               WEIGHTED MASS CO
               WEIGHTED MASS CO?
               WEIGHTED MASS NOX
               WEIGHTED MASS 30?

               ACTUAL DISTANCE
                                                               1
                                                            10377
                                                              3
-------
                    TABLE
                    EXHAUST EMISSIONS FROM SINGLE BAG SAMPLE
                          VEHICLE NUM8ER 010
D
I-1
O
U)
DATE  b/?l/77              TIME    -0 HRS.
MODEL  117b SUZUKI RE-5 FET CATALYST+AIR
DRIVER '  KN                TEST WT.     0 KG.
NET BULB TEMP  18 C        DRY BULB TEHP  27 C
SPEC. HUH.   S.q GRAM/KG   BARD.  7*1.7 MM  HG.

  RUN DURATION         15.7b MINUTES
  BLOWER INLET PRESS. 1*73.2  MM. H20
  BLOWER DIF.  PRESS. lb?5.b  MM  H20
  BLOWER INLET TEMP.     H3  DEC. C
  DYNO REVOLUTIONS     «!7<»B
  DISTANCE TRAVELED   Ib.eq  KILOMETRES
  RLQHER REVOLUTIONS    15705
  BLOWER CU. CM  /REV.  80b?
                                                               TEST NO.  i
                                                               ENGINE  .5 LITRE  0
                                                               GVW    0 KG
                                                               REL. HUM.  4H.» PCT
                                                               MEASURED FUEL  O.On KG
  BAG RESULTS
   HC   SAMPLE  KETER READING/SCALE
   HC   SAMPLE  PPM
   HC   BACKGRD METER READING/SCALE
   HC   BACKGRD PPM
   CO   SAMPLE  METER READING/SCALE
   CO   SAMPLE  PPM
   CO   BACKGRD METER READING/SCALE
   CO   BACKGRD PPH
   CO?  SAMPLE  METER READING/SCALE
   CO?  SAMPLE  PERCENT
   CO?  BACKGRD METER READING/SCALE
   C02  BACKGRD PERCENT
   NOX  SAMPLE  METER READING/SCALE
   NOX  SAMPLE  PPM
   NOX  BACKGRD METER READING/SCALE
   NOX  BACKGRO PPM
   HC   CONCENTRATION PPM
   CO   CONCENTRATION PPM
   CO?  CONCENTRATION PCT
   NOX  CONCENTRATION PPM
   302  COCENTRATION PPM
   HC   MASS (GRAMS)
    CO   MASS (GRAMS)
    COS  MASS (GRAMS)
    NOX  MASS (GRAMS)
    SOS  MASS (GRAMS)
              HC  GRAMS/KILOMETRE      .30
              CO  GRAMS/KILOMETRE      .8b
              co? GRAMS/KILOMETRE   111.7?
              NOX GRAMS/KILOMETRE      ."»2
              302 GRAMS/KILOMETRE     0.00

              HC  6RAM3/KG OF FUEL   7.8H
              CO  GRAMS/KG OF FUEL   23.3
              CO? GRAMS/KG OF FUEL   3109
              NOX GRAMS/KG OF FUEL  10.62
              SO? GRAMS/KG OF FUEL   0.00
   10.0/3
    1UO
    1.1/3
     11
   51.3/*
    131
    1.7/*
      3
   i.3.7/3
   1.1*
    3.7/3
    .Ob
   37.i/a
   37.q
     .7/2
     .7
     87
    123
   i.oq
   37.3
   0.0
   ».12
  11.01
19HS.90
   b.78
   0.00
              CARBON BALANCE FUEL ECONOMY
                                 HC  GRAMS/MIN
                                 CO  GRAMS/MIN
                                 CO? GRAMS/HIM
                                 NOX GRAHS/MIN
                                 302 GRAMS/HIN
       1.1
       153
       .53
      0.00
    11.UB
                                                      KILOMETRES/LITHE

-------
                    STEADY-STATE EMISSIONS CONCENTRATIONS
                            MOTORCYCLE   Honda GL-1000
 Date   2/11/77
                        Sequence   GLS-1  Baseline
Condition
Speed,
mi/hr
Idle
20
30
40
50
60
Idle

Notes:
Gear
N
2
3
4
5
5
N

Engine
rpm
1000
2200
2700
3000
3200
3800
1000

Load

0.46
1.10
2.14
3.33
4.85
	

Concentrations
CO,
%
2.37
2.37
0.59
0.70
0.50
1.55
2.48

co2,
%
11.40
12.74
13.18
14.13
14.53
14.26
11.44

o2.
%
3.7
1.7
2.5
1.4
1.0
0.5
3.6

NO,
ppm
33.
110.
275.
525.
1025.
1225.
45.

FID HC,
ppm C
8,480
7,040
4,640
1,260
1,460
2,060
10,300

Carburetors - set as received










After lOOu mi break-in maintenance " 	 	 • ~
Timing - in spec; no temperature data taken ~~~ 	 ~~ 	
                   STEADY-STATE EMIS.-
                            MOTORCYCLE
                                            Q:^ CONCENTRATIONS
                                            jonaa. GL-1000
Date      3/28/77
                                  GLS-2__-__ChfevetteiJteed_VaiveS Added
                                   Cone entr ation r\
                                               NO"
Speed,
mi/hr
                                                                   Minor  reaction
                                                                  possible reaction, but
                                                                     	' III • ••! Ill	I	L±l>l I"
                                                                  most likely the result
                                                                  of dilution
Notes:    carburetors;   as received -  insulation
 Max.  head temp.  140 °C  at 60 mph
 Max.  exhaust gas temp, of right front cylinder -  730°C O 60 mph
 Max.  exhaust gas temp, of right rear  cylinder - 725°c @ 40 'mph
                                          D-104

-------
                   STEADY-STATE EMISSIONS CONCENTRATIONS
                           MOTORCYCLE Honda GL-1000
Date   4/24/77
              Sequence    GLS-3
Condition
Speed,
mi/hr
Idle
20
30
40.
50
60
Idle

Gear
N
2
3
4
5
5
N

Engine
rpm.
1000
2200
2850
3000
3100
3800
1200

9
Load
— _ _
0.58
1.32
2.41
3.73
5.43
	

Concentrations
CO,
%
1.00
3.06
D . 0 1 9'
D.015
0.047
1.95
1.05

C02,
%
10.99
13,70
14.04
14. 13
14.66
14.40
.44

o2,
%
6.3
3.4
3.0-
2.9
2.1
.2
5. 5

NO,
ppm
18,
43.
200.
300.
405.
670.
6.


FIDHC,
ppm C
2.840
690
210
?°
160
2, 110
2,380

Right
Catalyst
Enter
120
255
270
300
340
395
230

Exit
220
32b
340
345
3bO
410
365

Left
Catalyst
Enter
230
370
375
425
450
500 '
280

Exit
235
385
400
455
440
470
425

Note8:Engelhard catalyst No. PTX 413  located approx.   18  inches from exhaue t port
	Carburetors as received; no air added: exhaust system dropped 2 inches
	Max, head temp,  apprjx. 135°C at 60 mph	^____
       WOT accel 5. 95 sec.
                   STEADY-STATE EMISSIONS CONCENTRATIONS
                           MOTORCYCLE    Honda GL-1000
 Date
5/10/77
Sequence
                                   GLS-4
Conditon
Speed,
mi/hr
Idle
20
30
40
50
60
Idle

Gear
N
2
3
4
5
c
N

Engine
rpm.
1050
2200
2850
3000
3200
3900
1100

Load
_- .— —
0.62
1.32
2.40
3.76
5.37
	

Concentrations
CO,
%
0.40
0.01
0.01
0.01
0.01
0.87
0.65

C02,
%
11.79
L3.39
L2.76
L3.ll
L3.65
L4.40
L2.53

02,
%
4.5
2.5
3.5
3.1
2.4
0.8
3.5

NO,
ppm
22.
95.
295.
450.
840.
305.
31.


FID HC,
ppm C
1,520
285
380
175
160
450
1,310










 Notes:   Air injected by Chevette reed valve on each exhaust port; average air
             injected, Q.65 cfm total  at each speed (based on flow measurement of two valv<
          Max.
      cat,  exit temp. - 490°C at 60 mph (left);  390°C at 60 mph (right)
          Max.  head temp. - 140°C at 60 mph
                                        D-105

-------
                   STEADY-STATE EMISSIONS CONCENTRATIONS
                           MOTORCYCLE  Honda GL-1000
Date   6/1/77
Sequence    GLS-5
Condition
Speed,
mi/hr
Idle
20
30
40
50
60
Idle

Gear
N
2
3
4
5
5
N

Engine
rpm
750
2300
2700
3000
3200
3800
1100

Load
	
0.59
1.39
2.40
3.76
5.40
	

Concentrations
CO,
%
0.38
0.01
0.01
0.01
0.01
0.29
0.50

C02,
%
L0.17
L3.ll
L2.26
L2.82
L3.75
L4.45
L0.50

o*
%
7.0
3.0
4.1
3.5
2.2
0.8
6.6

NO,
ppm
19.
36.
295.
495.
860.
295.
18.

FID HC,
ppm C
808
136
364
204
200
238
792

Air Flow Rate, cfm
0.32
0.77
0.91
0.98
1.02
1.27
0.32

Notes:
          Max,  catalyst exit temp. - 550°C at 60  raph
          Max,  head temp. - 125°C at 60 mph
                              left;  485°C  at 60 mph  (right)
          WOT accel.  time 0 - 100 kph =6.2 sec
                                         D-106

-------
UNIT NO.  tno
VeHICLE MODEL
                TEST NO.  1
          HONDA" GL 1000
                     TABLE                   VEHICLE EMISSIOK HESULTS
                                     1175  LIGHT DUTY EMISSIONS TEST
                               DATE 10/ b/7b                     MFGR. CODE
                               ENGINE   I.00 LITRE 4             CURB HT.
                                        -0
                                        0 KG
                                           YR.
                                           GVH
                                                                                                                    O KG
BAROHF.TEfi 740.U MM OF HG.
DRY BULB TEMP.   ab.7 DEG. C
REL. HUMIDITY     SI PCT.

EXHAUST EMISSIONS

     RLONER DIF. PRESS., G2, *S0.7  MH.  Had
     RAG RESULTS
     BAG NO.
     BLOWER REVOLUTIONS
     ROLL COUNTS
          SAMPLE
          SAMPLE
HC
HC
HC
HC
CO
CO
CO
CO
coa
COa
CO?
coa
NOX
NOX
NOX
NOX
SOB
SOS
SOS
soa

HC
CO
coa
NOX
302
HC
CO
cos
NOX
SOS
        METER READING/SCALE
        PPM
BACKGRD METER READING/SCALE
BACKGRD PPM
SAMPLE
SAMPLE
                   METER READING/SCALE
                   PPM
           BACKGftO  METER READING/SCALE
           6ACKGRO  PPM
           SAMPLE   METER READING/SCALE
           SAMPLE   PERCENT
           BACKGRD  METER READING/SCALE
           BACKGRD  PERCENT
           SAMPLE   METEB READING/SCALE
           SAMPLE   PPM
           BACKGtiD  METER READING/SCALE
           BACKGRD  PPM
           SAMPLE   METER BEADING/SCALE
           SAMPLE   PPM
           BACKGRD  METER  READING/SCALE
           BACKGRO  PPM

           CONCENTRATION PCH
           CONCENTRATION PPM
           CONCENTRATION PCT
           CONCENTRATION PPM
           CONCENTRATION PPM
           MASS GRAMS
           MASS GRAMS
           HASS GRAMS
           MASS GRAMS
           MASS GRAMS
      TOTAL CARBON GRAMS

      WEIGHTED MASS HC
      WEIGHTED MASS CO
      WEIGHTED HASS COE
      WEIGHTED HASS N(1X
      WEIGHTED MASS S03

      ACTUAL DISTANCE
   I
1DH07
  343<>
 55.1/3
  SSI
  3.8/3
   38
 S3. 7/2
  S7b
   .4/a
   is
 38.8/3
  .bb
  4.1/3
  .Ob
 3B.1/2
 35. H
  1.3/S
  1.3
 -O.O/*
  o.n
 -o.o/*
  o.o

  sis
  qto
  .bo
 34.7
  0.0
 17.87
 fas.ei
                                                  n.oa
                       2.73 GRAMS/KILOMETRE
                      IS.aO GRAMS/KILOMETRE
                     iifl.4S GRAMS/KILOMETRE
                        ,3s GRAMS/KILOMETRE
                       0.00 GHAMS/KILOMETRE

                      11,84 KILOMETRE
   3bBS
  3b.9/3
   3b8
   5.7/3
    57
  18.5/2
   74*
    .a/e
     B
  as.3/3
   .48
   4.3/3
   .07
  11.3/S
  11.3
   l.l/S
   1.1
  -O.O/*
   0.0
  -o.o/*
   0.0

   314
   7aa
   .43
  10. Z
   0.0
 IB.fan
 8b.S3
7S4.55
  1.77
  0.00
270.05
                                                                 WET eilLB  TEMP  15.b DEG. C
                                                                 AB3. HUMIDITY   b.S GRAMS/KG
                                                                 DYNO ROLL CONSTANT   <«S,7.q7
                                                                 BLOWER  INLET  PRESS.,  Gl  *35.b  MM.  H20
                                                                 BLOWER  INLET  TEMP.    <4 3  DEC. C
   3
 10403
   3440
  33.7/3
   337
   a.4/3
   S4
  18.T/B
   7bl
   .1/S
    4
  35.0/3
   .5<«
   4.S/3
   .08
  e3.8/a
  83.8
   i.i/e
   1.1
  -o.o/*
   0.0
  -o.o/*
   0.0

   304
   743
   .51
  ee.B
   0.0
 10.55
 51.
-------
                       TABLE        CXkMJST  EMISSIONS FROM SINGLE &AG SAMPLE
                                          VEHICLE NUMBER 100
V
H
§
                DATE 10/ b/7b
                MODEL  lS7b HONDA GL 1000
                DRIVER   TJ
                WET BULB TEMP  Jb C
                SPEC. HUM.   7.0 GtfAM/KG
                          TIME    -T1 MRS.
                          HIWAY CYCLE
                          TEST WT.     '0 KG.
                          ORY  BULB  TEMP  27 C
                          BARO.  731.h MM  HG.
       TEST NO.  i
       ENGINE 0.0 LITRE  t
       GVH    0 KG
       REL. HUM.  30.3 PCT
       MEASURED FUEL  0.00 KG
RUN DURATION          12. 7b  MINUTES
BLOWER  INLET PRESS.  ib2s.b   MM.  »eo
BLOWER  DIF.  PRESS. '1790.7   MM   H?0
BLOWER  INLET TEMP.      *3   DES.  c
DYNO REVOLUTIONS      187S
DISTANCE TRAVELED    lb.»2   KILOMETRES
BLOWER  REVOLUTIONS    ISblO
BLOWER  CU. CM /REV.  "7b»0

BAG RESULTS
 HC  SAMPLE  METER READING/SCALE           21.8/3
 HC  SAMPLE  PPM                            2J8
 HC  BACKGRO METER READING/SCALE           '1.7/3
 HC  BACKGRD PPM      .                      17
 CO  SAMPLE  METER READING/SCALE           Ib.*/?
 CO  SAMPLE  PPM                            bS3
 CO  BACKGRD METEK READING/SCALE             .1/2
 CO  BACKGRD PPM                              /3
 CO?  SAMPLE  PERCENT                        .is
 COg  BACKGRD METER READING/SCALE           f.0/3
 COS  BACKGRO PERCENT                        .Ob
 NOX  SAMPLE  METER READING/SCALE           51.7/S
 NOX  SAMPLE  PPM                           59.7
 NOX  BACKGttD METER READING/SCALE           1.1/e
 NOX  8ACKGRD PPM                           I.*
 HC   CONCENTRATION F»(*M                     znz
 CO 'CONCENTRATION PPM                     -b33
 CO? CONCENTRATION'PCT                     .97
 NOX CONCENTRATION  PPM                     SB.*
 SO? COCENTRATION PPM                       o.O
HC .MASS (GRAMS)                         18.57
CO  MASS (GRAMS)                         bb.fc?
COS MASS (GRAMS)                       lf«3.5B
NOX MASS (GRAMS)                          1.01
302 MASS (GRAMS)                          0.00
              HC   GRAMS/KILOMETRE       it*
              co   GRAMS/KILOMETRE    i.ob
              cos  GRAMS/KILOMETRE    B?.q?
              NOX  GRAMS/KILOMETRE       .55
              SO?  GRAMS/KILOMETRE     0.00

              HC   GRAMS/KG OF FUEL  21.17
              CO   GRAMS/KG OF FUEL  133.b
              COJ GRAMS/KG OF FUEL   3892
              NOX GRAMS/KG OF FUEL  18.05
              302 GRAMS/KG OF FUEL   0.00
              CARBON BALANCE FUEL ECONOMY
                             HC   GRAMS/MIN
                             CO   GRAMS/n'IN
                             COS  GRAMS/MIN
                             NOXGRAMS/MIN
                             S02? GHAMS/MIN
   .83
   5.2
   113
   .71
  0.00
2-».l7  KILOMETRES/LITRE

-------
           UNIT  NO.   <«UO
           VEHICIE MODEL
                IE3T NO.
          HONDA  GL  1(100
                     TABLE                   VEHICLE EMISSION RESULTS
                                     J175  LIGHT DUTY EMISSIONS TEST
                    »           DATE Id/ B/7h                     MFGR. CODE
                               ENGINE   1.0(1 LITRE 1             CURB HT.
                                                                              -0
                                                                              0 KG
                                                                                                 UVM
                                                                                                               0 KG
           BAROMETER 718.5H MM OF HG.
           DRY ftULfl TEMP.    21.1 OEG. C
           HEL. HUMIDITY     3? PCT.
O
VO
           EXHAUST EMISSIONS

                BLOWER DIP. PRESS.,
                BAG RESULTS
                PAG NO.
                BLOWER REVOLUTIONS
                POLL COUNTS
                     SAMPLE
                     SAMPLE
                    G2, *S0.7 HM. H20
HC
HC
HC
HC
CO
CO
CO
CO
COa
coa
COa
CO?
NOX
NOX
NOX
NOX
S02
S02
SO?
so?

HC
CO
coa
NOX
soa
HC
CO
C02
NOX
SO?
        METER READING/SCALE
        PPK
6ACKGHD METEfl READING/SCALE
RACKGRD PPH
SAMPLE
SAMPLE
                     SAMPLE
        METER HEADING/SCALE
        PPM
BACKGRD HETER READING/SCALE
BACKGRD PPH
SAMPLE  METER HEADING/SCALE
        PERCENT
        METER READING/SCALE
BACKGRD PERCENT
SAMPLE  METER READING/SCALE
SAMPLE  PPH
BACKGRD METER HEADING/SCALE
8ACKGRD PPM
SAMPLE  METER READING/SCALE
        PPM
        METER READING/SCALE
3ACKGRD PPH

CONCENTRATION PPM
CONCENTRATION PPM
CONCENTRATION PCT
CONCENTRATION PPH
CONCENTRATION PPM
MASS  GRAMS
MASS  GRAHS
MASS  GRAMS
MASS  GRAMS
MASS  GRAMS
                      SAMPLE
                 TOTAL CARBON GRAMS

                 WEIGHTED MASS HC
                 WEIGHTED MASS CO
                 WEIGHTED MASS C02
                 WEIGHTED MASS NOX
                 WEIGHTED MASS S02

                 ACTUAL DISTANCE
                                         1
                                         ^
                                        3511
                                        7.5/
                                        H7S
                                                            95.S/3
                                                              85*
                                       35.1/3
                                        .bO
                                        l.b/3
                                        .08
                                       33.1/8
                                       33.1
                                        1.2/3
                                        1.2
                                       -o.n/*
                                        o.o
                                       -o.o/*
                                        o.o

                                        «*57
                                        H27
                                         .F8
                                        32. n
                                        n.o
                                        3.?5
                                        n.no
                                      217.02
                       2.8* GRAMS/KILOMETRE
                      10.ab GRAMS/KlLOMfTRF
                     108.38 GRAMS/KILOMETRE
                        ,3b GRAMS/KTLOMFTRE
                       (I.CIO GRAMS/KILOMETRE

                      j?.ao KILOMETRE
                                                                 MET BULB TEMP   !•».» OEG.  C
                                                                 ABS. HUMIDITY   b.l GRAMS/KG
                                                                 UYNO ROLL CONSTANT    Sb7.b7
                                                                 BLOHER  INLET PRESS.,  61  *00.2  MM.  H20
                                                                 BLOWER  INLET TEMP.    »3  OEG.  c
   a
17B2b
  37S5

  37*
  1.1/3
                                                                               bit
 as.7/3

  2.2/3
  .1)3

 10.1
  1.1/2
  1.1
 -D.n/*
  n.o
 -o.o/*
  o.n

  3hl
   1.3
   o.n
 ai.es
 71.11
7H7.b1
  I.b3
  o.an
25».B5
                    3
                 103H*
                   353t
                  30.^/3
                   309
                   1.7/3
                    17
                  27.7/3
                   bll
                    .5/3
                    11
                  at».<»/3
                   .19
                   a.*/3
                   .OH
                  21.2/R
                  a*. 2
                   ui/a
                   1.1
                  -o.o/*
                   o.u
                  -o.o/*
                   0.0
                   23.1
                    0.0
                  10. sa
                  11.53
                 515. 7U
                   2.35
                   o.nn
                 lbB.77
                 FUEL ECONOMY BY CARBON BALANCE =  17.fr  KILOMETRF/LITRf
                 TOTAL CARBON EXHAUST            bHO.bS GRAMS
                 ESTIMATED FUEL HEIGHT =   .71KG.

-------
                      TABLE
                                   EXHAUST EMISSIONS FROM SINGLE BAG SAMPLE
                                         VEHICLE NUMBER ROD
O
               DATE  10/ 8/7h
               HOPEL  I37t> HONDA GL 1000
               DRIVER   TJ
               WET BULB TEMP  15 C
               SPFC. HUM.    b.5  GRAM/KG
                          TIME     -0  MRS.
                          HIWAY  CYCLE
                          IEST HT.      (i  KG.
                          DRY BULB TEMP  25 C
                          HARD.   7»8.ll  MM  HG.
                     TEST NO.  2
                     ENGINE l.U LITRE  *
                     GVW    0 KG
                     REL. HUM,  32.7 PCT
                     MEASURED FUEL  0.00 KG
                 RUN  DURATION
                 BLOWER  INLET PRESS.
                 HLOWER  DIP.   PRESS.
                 BLOWER  INLET TEHP.
                 DYNO  REVOLUTIONS
                 DISTANCE  TRAVELED
                 BLOWER  REVOLUTIONS
                 BLOWER  CU. CM  /REV.
                      l?.7b  MINUTES
                    IhOO.e   MM.  H?0
                    1710.7   MM   H80
                       »3
                    10183
                    lb.83
DEC. C

KILOMETRES
                                      7b5*
BAG RESULTS
 HC  SAMPLE  MKTER READING/SCALE
 HC  SAMPLE  PPM
 HC  BACKGRD METER tfEADING/SCALE
 HC  BACKGRD PPM
 CO  SAMPLE  METER HEADING/SCALE
 CO  SAMPLE  PPM
 CO  BACKGRO METER READINS/SCALE
 CO  BACKGRD PPM
 COS SAMPLE  METER READING/SCALE
 CO? SAMPLE  PERCENT
 CO? BACKGRD METER READING/SCALE
 CO? RACKGRD PERCENT
 NOX SAMPLE  METER READING/SCALE
 NOX SAMPLE  PPM
 NOX BACKGRD METER READING/SCALE
 NOX BACKGRD PPM
 HC   CONCENTRATION PPM
 CO   CONCENTRATION PPM
 CO? CONCENTRATION PCT
 NOX CONCENTRATION PPM
 SO? COCENTRAT10N  PPM
 HC   MASS (GRAMS)
 CO   MASS (GRAMS)
 CO?  MASS (GRAMS)
 NOX  MASS (GRAMS)
 SOS  MASS (GRAMS)
             HC  GRAMS/KILOMETRE       .b»
             CO  GRAMS/KILOMETRE     H.3S
             co? GRAMS/KILOMETRE    Bb.gi
             NOX GRAMS/KILOMETRE       .ss
             SO? GRAMS/KILOMETRE     0.00

             HC  GRAMS/KG OF FUEL  ?1.3»
             CO  GRAMS/KG OF FUEL  1»».0
             CO? GRAMS/KG OF FUEL   ?87S
             NOX GRAMS/KG OF FUEL  18.9b
             SO? GRAMS/KG OF FUEL   n.no
                 1.1/3
                  11
                30.2/3
                 711
                  .5/3
                  11
                S3. 0/3
                 .S3
                 ».5/3
                 .07
                bi.f/f
                bl.Z
                 1.1/S
                 1.1
                 not
                 b8l
                 .Bb
                                                           0.0
                                                          io.es
                                                          73.25
                                                        l<»b?.0b
                                                           •».3»
                                                           0.00
                             HC   GRAMS/MIN
                             CO   GRAMS/MIN
                             CO?  GRAMS/HIN
                             NOX  GRAMS/MIN
                             SO?  GRAMS/MIN
             CARBON BALANCE FUEL ECONOMY
                  .BS
                  5.7
                  115
                  .73
                 n.oo
               ?H.31  KILOMETRES/LITRF.

-------
         UNIT NO.  inn
         VEHICLE MODFL
                          TABLE

                •TEST NO. 1
          GL-innn IST STEP, REED-AIR
         BAROMETER 734.31 MM OF HG,
         DRY BULB TEMP.   85.1, DEC.
         REL. HUMIDITY     43 PCT.

         EXHAUST EMISSIONS
              VEHICLE EMISSION RESULTS
      1S7S  LIGHT DUTY EMISSIONS TEST
DATE  3/38/77                     MFGR. CODE   -0
ENGINE   1.03 LITRE 4             CURB MT.     n KG

                             WET BULB TEMP  17.2 DEC. C
                             AB3. HUMIDITY   9.1 GRAMS/KG
                             DYNO ROLL CONSTANT   9fa7.97
                                          YH.
197b
   0 KG
G
H
BLOWER DIP. PRESS., GS, *7b.4 MM. HSO
BAG RESULTS
BAG NO.                                        1
BLOWER REVOLUTIONS                         10»33
ROLL  COUNTS                                   352b
HC    SAMPLE   METER READING/SCALE             3b.9/3
HC    SAMPLE   PPM                              am
HC    BACKGRD  METER READING/SCALE              1.5/3
HC    BACKGRO  PPM                               15
.CO    SAMPLE   MFTER READING/SCALE             32.0/3
CO    SAMPLE   PPM                              757
CO    BACKGRO  MF.TER READING/SCALE               .1/3
CO    BACKGRO  PPM                                g
COS   SAMPLE   METER READING/SCALE             40.5/3
COS   SAMPLE   PERCENT                          .b9
CO?   BACKGRD  METER READING/SCALE              3.7/3
COS   BACKGRO  PERCENT                          .Ob
NOX   SAMPLE   METER READING/SCALE             3b.?/s
NOX   SAMPLE   PPM                             3b.7
NOX   BACKGRD  M£T£R READING/SCALE               ,9/S
NOX   BACKGRO  PPM                               .«(
SOS   SAMPLE   MFTER READING/SCALE             -Q.O/*
303   SAMPLE   PPM                              0.0
SOS   BACKGRO  METER READING/SCALE             -O.O/*
SOS   6ACKGRO  PPM                              0.0

HC    CONCENTRATION PPM                       3SS
CO    CONCENTRATION PPM                       734
COS   CONCENTRATION PCT                       .b3
NOX   CONCENTRATION PPM                      35.9
80S   CONCENTRATION PPM                       0.0
HC    MASS GRAMS                            13.n*
CO    MASS GRAMS                            5H.H7
COS   MASS GRAMS                           7«?.S3
NOX   MASS GRAMS                             4.15
SOS   MASS GRAMS                             (1.00
TOTAL CARBON  GRAMS                         ?37.S1
               WEIGHTED MASS HC
               WEIGHTED MASS CO
               WEIGHTED MASS COS
               WEIGHTED MASS NOX
               WEIGHTED MASS sos
               ACTUAL DISTANCE
                       S.t* GRAMS/KILOMETRE
                       q.0» GRAHS/KILOHETRF.
                     iss.37 GRAMS/KILOMETRE
                        .43 GRAMS/KILOMETRE
                       o.oo GRAMS/KILOMETRE

                      1S.PH KILOMETRE
     BLOWER INLET PRESS.,  Gl *98.b MM. HSO
     BLOWER INLET TEMP.   43 DEG. C

   3                3
17833            1043S
                   3551
                  ?7.b/3
                   S7b
                   1.8/3
                    18
                  30.5/3

                    .3/3
                     b
                  35.4/3

                   3.7/3

                  S5.8/S
                  35.8
                    .b/S
                    .b
                  -O.O/*
                   0.0
                  -O.O/*
                   0.0

                   359

                   .54
                  35.3
                   0.0
                  9.51
                 51.54
                 b31.70

                  n.no
                 SHS.74
                         31.7/3
                          317
                          1.7/3
                           17
                         SO.5/3
                          471
                           .S/3
                            4
                         PI.S/3
                          .4P
                          3.7/3
                          .Ob
                          i.n/s
                          •f.1
                           .7/S
                           .7
                         -n.n/*
                          o.n
                         -o.n/*
                          o.n

                          3ni
                          45fa
                          .43
                          i.s
                          o.o
                         18.sn
                         57.85
                        855.01
                          1.83
                          o.on
                        374.50
               FUEL ECONOMY BY CARBON BALANCE =  15.9  KILOMETRE/LITRE
               TOTAL CARBON EXHAUST            714.45 GRAMS
               ESTIMATED FUEL WEIGHT =   .R3KG.

-------
         TABtE
EXHAUST EMISSIONS FROM SINGLE BAG SAMPLE
      VEHICLE NUMflER SOO
  DATE  3/28/77              TIME    -0 MRS.        TEST NO.  1
  MODEL  n't HONDA Gt-ioon FCT.IST STF.P,AIR BY REED ENGINE i.n LITRE  •»
  DRIVER   KN                TEST «T.     0 KR.     GVW    0 KG
  MET BULB TEMP  17 C        DRY BULB TEMP  ?h C    REL. HUM.  37.7 PCT
  SPEC. HUM.   B.E GRAM/KG   BARO.  73H.3 MM  HG.   MEASURED FUEl   0.00 KG
    RUN DURATION
    BLOWER INLET PRESS.
    BLOWER DIF.   PRESS.
    BLOWER INLET .TEMP.
    DYNO REVOLUTIONS
    DISTANCE TRAVELED
    BLOWER REVOLUTIONS
    BLOWER CU.  CM /REV.
   i?.?b MINUTES
  1*85.1  MM. H?0
  11.51.0  MM  H?0
     H3 .DEC. C
  10125
  1>,83  KILOMETRES
    1572?
   soin
    BAG  RESULTS
     HC   SAMPLE  METER READING/SCALE
     HC   SAMPLE  PPM
     HC   BACKGRD  METER READING/SCALE
     HC   BACKGRD  PPM
     co   SAMPLE  METER READING/SCALE
     CO   SAMPLE  PPM
     CO   BACKGRD  MFTER READING/SCALE
     CO   BACKGRO  PPM
     CO?  SAMPLE  METER READING/SCALE
     COS  SAMPLE  PERCENT
     CO? .BACKGRD  METER READING/SCALE
     CP?  BACKGRD  PERCENT
     NOX  SAMPLE  METER READING/SCALE
     NOX  SAMPLE   PPM
     NOX  BACKGRD  METER  READING/SCALE
    .NOX  BACKGRD  PPM
    HC   CONCENTRATION PPM
    CO   CONCENTRATION. PPM
    COS  CONCENTRATION PCT
    NOX  CONCENTRATION PPM
    80S  COCENTRATION.PPH
    HC  MASS {GRAMS)
    CO  MASS (GRAMS)
    COS MASS (GRAMS)
    NOX MASS (GRAMS)
    SO?' MASS (GRAMS)
HC   GRAMS/KILOMETRE       .55
CO   GRAMS/KILOMETRE     .*.3t
cog. GRAMS/KILOMETRE     13.Bt
NOX  GRAMS/KILOMETRE       .t>?
SO?.GRAMS/KILOMETRE.    0.00

HC .GRAMS/KG OF .FUEL  ifc.qs
Co   GRAMS/KG OF.FUEL  i3».3
co?  GRAMS/KG OF FUEL   ?io5
NOX  GRAMS/KG OF FUEL  11.is
SO?  GRAMS/KG OF FUEL   O.On
                         17.1/3
                          171

                          l.»/3
                           1*
                         28.7/3
                          (>7»
                           il/3
                            P

                         53.P/3
                         '
                          .7
                         Ibh

                         h52
                         .81

                        H.*
                       . OiO

                        «».??
                       73.05
                     15H0.80
                      , in.»3

                        0.00
HC  GRAMS/MIN
co  GRAMS/MIN
co? GRAMS/HIN
NOX .GRAMS/MIN
so?
CARBON BALANCE FUEL ECONOMY
                           .7?

                           S.7

                           l?t
                           .8?
                          o.on

                        ??.73 .KILOMETRES/LITRE

-------
                                TABLE
UNIT NO.  100
VEHICLE MODEL
                      TEST NO.  1
               GL-10UO CATALYST ONLY
              VEHICLE  EMISSION  RESULTS
      1175  LIGHT OUTY  EMISSIONS  TEST
DATE  ^/aq/77                      MFGR.  CODE
ENGINE   1.03 LITRE *              CURB MT.
-0
0 KG
YR.
GVM
197b
   0 KG
BAROMFTER 7«»2.9S MM OF HG.
DRY BULB TEMP.   as.o DEC.  c
REL. HUMIDITY     b3 PCT.

EXHAUST EMISSIONS

     HLOHER OIF. PRESS.,  GS,  *7b.* MM. H?0
     BAG RESULTS
     RAG NO.
     HLOMER REVOLUTIONS
     ROLL COUNTS
                                                 1CIH10
HC SAMPLE METER
HC SAMPLE PPH
HC BACKGRO METER
HC BACKGRO PPM
CO SAMPLE METER
CO SAMPLE PPM
CO BACKGHO METER
CO BACKGRO PPM
cna SAMPLE MEIER
READING/SCALE

READING/SCALE

READING/SCALE

READING/SCALE

READING/SCALE
CO? SAMPLE PERCENT
COa BACKGHO METER
READING/SCALE
COa 8ACKGRD PERCENT
NOX SAMPLE METER
NOX SAMPLE PPM
NOX BACKGHD METER
NOX BACKGRD PPM
SOa SAMPLE METER
803 SAMPLE PPH
SOa BACKGRD METEH
SOa BACKGRD PPM
HC CONCENTRATION
CO CONCENTRATION
COa CONCENTRATION
NOX CONCENTRATION
SOa CONCENTRATION
HC MASS GRAMS
CO MASS CRAMS
C02 MASS GRAMS
NOX MASS GRAMS
SO? MASS GRAMS
TOTAL CARBON GRAMS
HEIGHTEN MAS3 HC
WEIGHTED MASS co
WEIGHTED MASS CO2
WEIGHTED MASS NOX
WEIGHTED MASS soa
READING/SCALE

READING/SCALE

READING/SCALE

REAOING/SCALE

PPM
PPM
PCT
PPM
PPM






.50 GRAMS/KILOMETRF
3.10 GRAMS/KILOMEIRF
113. lb GRAMS/KILOMETRE
.BO GRAMS/KILOMETRE
O.nO GRAMS/KILOMETRE
ib.a/J
iba
i.a/3
ia
81. b/*
39(1
1.3/*
H
tO. 9/3
.hi
3.9/3
.Oh
13.0/2
13.0
.b/a
.b
-n.o/*
o.n
-o.o/*
n.o
1S1
373
.tf
12.*
11.0
s.ba
as. 11
75B.3S
l.bS
n.no
?a3.B8





      ACTUAL DISTANCE
                              .?0  KILOMETRE
                                                                       WET BULB  TEMP   ?0.0  DtG.  C
                                                                       AdS. HUMIDITY   IB.8  GHAMS/KG
                                                                       DYNO ROLL CONSTANT    9b7.97
                                                                       BLUWER  INLET  PRESS.,  GI *85.i MM. neo
                                                                       BLOWER  INLET  TEMP.    13 DEC. C
                                                                   17831
                                                                     3B1S
                                                                      I?.
                                                                    75. 3/*
                                                                     173
                                                                     I.?/*
                                                                       •«
                                                                    3J.R/3
                                                                     .55
                                                                     3.3/3
                                                                     .115
                                                                     5.b/?
                                                                     S.b
                                                                    -o.n/*
                                                                     o.n
                                                                    -o.o/*
                                                                     u.o

                                                                      3b
                                                                     lh«i
                                                                     .50
                                                                     5.5
                                                                     0.0
                                                                    a. 31
                                                                   P1.P5
                                                                 inia.77
                                                                    1.1^
                                                                    0.0 '»
                                                                  587.51
      FUEL ECONOMY BY CAH80N BALANCE =   IS.b   KILOMETRE/LITRE
      TOTAL CARBON EXHAUST             719.?7  GRAMS
      F3TIMATEO FUEL WEIGHT =    .S3KG.
                                                                                       3
                                                                                    10393
                                                                                       7b
                                                                                      9.7/2
                                                                                       10
                                                                                     77. B/*
                                                                                      318
                                                                                      3.0/*
                                                                                        f
                                                                                     39.3/3
                                                                                      .fab
                                                                                      >».3/3
                                                                                      .07
                                                                                      7.0/2
                                                                                      7.0
                                                                                       .H/2
                                                                                       .t
                                                                                     -n.o/*
                                                                                      0.0
                                                                                     -0.0/*
                                                                                      O.D

                                                                                       h7
                                                                                      333
                                                                                      .bO
                                                                                      b.b
                                                                                      n.o
                                                                                     a.HB
                                                                                    as. 03
                                                                                    71H.47
                                                                                      .R8
                                                                                     o.no
                                                                                    207.87

-------
                      TABLE
EXHAUST EMISSIONS FROM SINGLE BAG SAMPLE
      VEHICLE NUMBER 100
O

H
               DATE  1/29/77               TIME    -n HHS.
               MODEL  197b HONDA GL-JOOO FET CATALYST ONLY
               DRIVER   KN                 TEST «T.     n KG.
               WET BULB TEMP  19 C         DRY BULB  TEMP  ?S C
               SPEC. HUM.  J1.3 CRAM/KG    BAHO.   7»3.7 MM  HG,
                              TEST NO.  1
                              ENGINE 1.0 LITHE  1
                              cyw    n KG
                              REL. HUM.  5h." PCT
                              MEASURED FUEL  n.un KG
RUN DURATION l?.7b MINUTES
RLOHER INLET PRESS, iies.i MM. H?O
RLOHER DIP. PRESS. Ib38.3 MM H?0
BLOWER INLET TEMP. »3 OEG. C
OYNO REVOLUTIONS 9980
DISTANCE TRAVELED lb.59 KILOMETRES
BLOWER REVOLUTIONS 1571?
BLOWER CU. CM /REV. 8057
BAG RESULTS

HC SAMPLE METER READING/SCALE
HC SAMPLE PPM

HC BACKGRD METER READING/SCALE
HC BACKGRD PPM

CO SAMPLE METER READING/SCALE
CO SAMPLE PPM

CO BACKGRD METER READING/SCALE
CO BACKGRD PPM

co? SAMPLE METER READING/SCALE
CO? SAMPLE PERCENT

CO? BACKGRD METER READING/SCALE
CO? BACKGRO PERCENT

NOX SAMPLE METER READING/SCALE
NUX SAMPLE PPM


79. 3/?
79
9.7/?
in
95. 3/*
»91
1.3/*
»
53.7/3
,9»
?.9/3
.Of
17. b/?
17. b
NOX BACKGRD METER READING/SCALE .8/?
NOX BACKGRD PPM
HC CONCENTRATION PPN
CO CONCENTRATION PPM
CO? CONCENTRATION PCT
NOX CONCENTRATION PPM
30? COCENTRATION PPM
HC MASS (GRAMS)
CO MASS (GRAMS)
CO? MASS (GRAMS)
NOX MASS (GRAMS)
SO? MASS (GRAMS)
HC GRAMS/KILOMETRE .?•»
CO GRAMS/KILOMETRE 3.?3
CO? GRAMS/KILOMETRE 97. »?
NOX GRAMS/KILOMETRE .is
SO? GRAMS/KILOMETRE O.OO
HC GRAMS/KG OF FUEL 7.35
CO GRAhS/KG OF FUEL 99.1
co? GRAMS/KG OF FUEL ?9qo
NOX GRAMS/KG OF FUEL 5,<»b
SO? GRAMS/KG OF FUEL 0.00
















HC
CO
CO?
NOX
SO?
.8
7O
*70
.90
Id. 9
(1.0
3.97
53.51,
1Mb. 09
3. ?«?
n.nn





GRAMS/MIN .31
GRAMS/MIN ».?
GHAMS/MIN 1?7
GRAMS/MIN ,?s
GRAMS/MIN O.nO
              CARBON BALANCE  FUEL  ECONOMY

-------
           UNIT MO.  1(10
           VEHICLE MODEL
      TEST NO.  1
GLllJOO CAT t AIR
           BAROMETER 7Hll.lb MM OF HG.
           DRY  6IIL6 IEMP.   ?3.
Ln
BLOWER OIF. PRESS., G2, *51.0 MM. HJO
BAG RESULTS
BAG NO.
BLOHtR REVOLUTIONS
ROLL COUNTS
HC SAMPLE METER READING/SCALE
HC SAMPLE PPM
HC HACKGRO HtTER READING/SCALE
HC BACKGRD PPM
CO SAMPLE METER READING/SCALE
CO .-SAMPLE PPM
CO BACKGRD HhTER REAOING/SCALE
CO BACKGRD PPM
COS SAMPLE METER REAOING/SCALE
COS SAKPLE PERCENT
COS HACKGHD METER READING/SCALE
COS BACKGRD PERCENT
NOX SAMPLE METER READING/SCALE
NOX SAMPLE PPM
NOX BACKGRD METR|» READING/SCALE
NOX BACKGRD PPM
SOe SAHPLE METER READING/SCALE
SO? SAMPLE MPM
SOa BACKGRD METER READING/SCALE
302 BACKGRD PPM
HC CONCENTRATION PPM
CO CONCENTRATION PPM
C02 CONCENTRATION PCT
NOX CONCENTRATION PPM
802 CONCENTRATION PPM
HC MASS GRAMS
CO MASS GRAMS
CO? MASS GRAMS
NOX MASS GRAMS
503 MASS GRAMS
TOTAL CARBON GRAMS
WEIGHTED MASS HC .as GRAMS/KILOMETRE
WEIGHTED MASS CO a. 07 URAMS/KILflMFTRF
WEIGHTED MASS co? laq.Bb GRAHS/KILONETRF
WEIGHTED MASS NOX .B5 GRAHS/KILOMFTRF
WEIGHTED MASS SO? (j.00 GRAMS/KILOMfTRF


1
Itlflb
9577
15.7/3
157
a. 8/3
PS
ha. <»/*
asb
a. i/*
b
H3.8/3
.75
3.5/3
.05
ii.3/a
i q ?
* ^ . j
.5/2
f 5
-n.n/*
o.o
-o.o/*
o.o
131
2» 1
. 70
18.8
O.n
H.Rb
1H.13
128. 9?
?. 3b
n . no
238. aa



               VEHICLE EMISSION RESULTS
      1175  LIGHT  DUTY EMISSIONS TEST
DATE  b/ 2/77                      MFGR. CODE   -0
ENGINE   1.05  LITRE  H             CURB HT.     0 KG

                              *ET BULfl TEHP  18.3 DEC. C
                              ABS.  HUMIDITY  U.I GRAMS/KG
                              OYNO  ROLL CONSTANT   Sb7.17
                                                                                   BLOWER INLET PRESS.,  Gl  *73.2 MM.  H?0
                                                                                   BLOWER INLET TEMP.    »3  OEG.  c
YR.
GVH
                                                                                                                                 0 KG
                 ACTIUL DISTANCE
                                      l?.»a KILOMETRE
                 FUEL ECONOMY HY CARBON BALANCE  =   If,  3
                 TOTAL CARBON F.XHAUST            7m 5<»
                 ESTIMATED FUEL WRIGHT a   .82KG.
                                                                                 S
                                                                              17783
                                                                                3813
                                                                               35. (,/?
                                                                                 3b
                                                                                a. 4/3
                                                      a.*/*
                                                        7
                                                     33.3/3
                                                      .5*
                                                      3.H/3
                                                      .Ob
                                                      7. 1/J
                                                      7.1
                                                       .5/?
                                                       .5
                                                     -0.il/*
                                                      O.I!
                                                     -O.O/*
                                                      0.0

                                                       13
                                                       81)
                                                      .HH
                                                      b.li
                                                      o.n
                                                      .HO
                                                    10.27
                                                   17». 711
                                                     l.»l
                                                     o.un
                                                   271. U
                                             3
                                          10398
                                            3581
                                           Hb.8/a
                                             H7
                                           li.l/e
                                             15
                                           81. I/*
                                            190
                                            b.b/*
                                              b
                                           37.9/3
                                            .b»
                                            a.b/3
                                            s.b
                                                                                                -o.n/*
                                                                                                  o.u
                                                                                                -o.o/*
                                                                                                  o.o

                                                                                                   33
                                                                                                  17?
                                                                                                  .bO
                                                                                                  s.e
                                                                                                  0.0
                                                                                                1.51
                                                                                                13. SS
                                                                                               71H.3S
                                                                                                1.15
                                                                                                n.oo
                                                                                               201. sa
                                KILOMETRE/LITRE
                              GRAMS

-------
         TABLE
EXHAUST EMISSIONS FROM SINGLE BAG SAMPLE
      VEHICLE NUMBER ^no
                             TIME
               -0 HRS.
 DATE  *>/ 2/77
 MODEL   H7fc HONDA GLlflHO FET CAT  + AIR
 DRIVER   KN                TEST *T.     0 KG,
 WET BULB TEMP  ?i C        DRY BULB TEMP  8b C
 SPEC. HUM.  !».? GRAM/KG   BAHO.   7*0.t» MM  HG.
                                                TEST NO.  1
                                                £NGINC 1.0 LITRE  »
                                                GVW    0 KG
                                                REL. HUM.  b7.» PCT
                                                MEASURED FUEL  n.oo KG
   RUN DURATION
   BLOWER INLET PRESS.
   BLOWER DTP.  PRESS.
   BLOWF.R -INLET TEMP.
   DYNO REVOLUTIONS
   DISTANCE TRAVELED
   BLOWER REVOLUTIONS
   BLOWER CO. CM /REV.
   i?.7B MINUTES
  1H73.S  MM. H20
  ibjfl. 3  MM  H?O
     »3  OEG. C
  10057
  lb.7?  KILOMETRES
    15733
   80S*
   BAG RESULTS
    HC  SAMPLE
    HC  SAMPLE
    HC
    HC
    CO
    CO
    CO
    CO
             MFTER READING/SCALE
             PPM
             METER READING/SCALE
     BACKGRO PPM
     SAMPLE  METER READING/SCALE
     SAMPLE  PPM
     B»C*GRO METER READING/SCALE
     BACKGRO PPM
     SAMPLE  METER READING/SCALE
 COa  SAMPLE  PERCENT
 cos  BACKGRO MFTEB READING/SCALE
 CO?  BACKGRO PERCENT
 NOX  SAMPLE  METER READING/SCALE
 NOX  SAMPLE  PPM
 NOX  BACKGRO METER READING/SCALE
 NOX  BACKGRO PPM
 HC   CONCENTRATION PPM
 CO   CONCENTRATION PPW
 COS  CONCENTRATION PCT
 NOX  CONCENTRATION PPM
 SO?  COCENTRATION  PPM
     MASS (GRAMS)
     MASS (GRAMS)
CO?  MASS (PRAMS)
NOX  MASS (GRAMS)
SO?  MASS (GRAMS)
    HC
    CO
                           S3
                         I3,n/?
                           13
                         b7,0/*
                          1S1
                          I,*'*
                            3
                         51.7/3
                                               .Oh
                                              30. i/a
                                              30.1
                                                .fa/?
                        0.0
                        s.ea
                       Ik. 10
                     1*15.72
                        b.13
                        o.on
HC GRAMS/KILOMETRE
co GRAMS/KILOMETRE
CO? GRAMS/KILOMETRE
NOX GRAMS/KILOMETRE
so? GRAMS/KILOMETRE
HC GRAMS/KG OF FUEL
co GRAMS/KG OF FUEL
cos GRAMS/KG OF FUEL
NOX GRAMS/KG OF FUEL
so? GRAMS/KG OF FUEL
]37
o.no
31.0
3107
11.18
0.00
1.3S
31.0
3107
11.18
0.00
HC GRAMS/MIN
CO GBAMS/MIN
co? GRAMS/MIN
NO* GRAMS/MIN
so? GRAMS/MIN
,18
1,3
l?t>
.MS
0.00
CARBON BALANCE FUEL ECONOMY
                                                     KILOMFTRES/LITRE

-------
UNIT NO,  100
VEHICLE MODEL
      TEST NO. 2
GL1000 CAT + AIR
TABLE                   VEHICLE EMISSION RESULTS
                1*75  LIGHT DUTY EMISSIONS TEST
          DATE  b/ 3/77                     MfGR. CODE
          ENGINE   1,0? LITRE »             CURB WT.
-0
0 KG
YR,
GVM
                                                                                                                    0  KG
BAROMETER 7H|.iM MM OF HG.
DRY BULB TEMP.   ?S.b DEC. C
REL, HUMIDITY     57 PCT,
EXHAUST EMISSIONS

     BLOwER DIF. PRES3,,
     BAG RESULTS
          G5, *38.3 MM, H?0
BAG NO.
BLOWER REVOLUTIONS
ROLL COUNTS
HC SAMPLE METER
HC SAMPLE PPM
HC BACKGRD METER
HC BACKGRD PPM
CO SAMPLE METER
CO SAMPLE PPM
co 8ACKGRD METER
CO 8ACKGRD PPM
co? SAMPLE METER



READING/SCALE

READING/SCALE

READING/SCALE

READING/SCALE

READING/SCALE
coa SAMPLE PERCENT
co? BACKGHD METER
READING/SCALE
CO? BACKGRD PERCENT
NOX SAMPLE METER
NOX SAMPLE PPM
NOX IJACKGRD METER
NOX BACKGRO PPM
so? SAMPLE METER
SO? SAMPLE PPM
so? BACKGPD METER
SO? BACKGRD PPM
HC CONCENTRATION
CO CONCENTRATION
CO? CONCENTRATION
NOX CONCENTRATION
SO? CONCENTRATION
HC MASS GRAMS
CO MASS GRAMS
CO? MASS GRAMS
NOX MASS GRAMS
SO? MISS GRAMS
TOTAL CARBON GRAMS
WEIGHTEO MASS HC
WEIGHTED MASS co
WEIGHTED MASS CO?
WEIGHTED MASS NOX
WEIGHTED MASS SO?
READING/SCALE

READING/SCALE

READING/SCALE

READING/SCALE

PPM
PPM
PCT
PPM
PPM






,3b GRAMS/KItOMETRE
?.1S GRAMS/KILOMETRE
I»3.b8 GRAMS/KILOMETRE
,?b GRAMS/KILOMETRE
0.00 GRAMS/KILOMETRE
1
10H?h
3577
lb.1/3
m
l.H/3
If
»
                                                                   3?,b/3
                                                                    .5»
                                                                    3.1/3
                                                                    .05
                                                                    b.1*/?
                                                                   -O.O/*
                                                                    0,0
                                                                   -O.O/*
                                                                    0.0

                                                                     £1
                                                                     81
                                                                    .50
                                                                    b,5
                                                                    0.0
                                                                   1.3fa
                                                                   10. »b
                                                                1017.55
                                                                   1.11
                                                                   0.00
                                                                 283.37
                                                                       3
                                                                    1038b
                                                                      3590
                                                                     tS.1/?
                                                                       *b
                                                                     11.8/E
                                                                       1?
                                                                     R3.3/*
                                                                      ??1
                                                                      ».!/*
                                                                        H
                                                                     31.3/3
                                                                      ,bb
                                                                      3.3/3
                                                                      .05
                                                                      0.0
                                                                     -O.O/*
                                                                      n.o

                                                                       35
                                                                      D.O
                                                                     i.ai
                                                                    Ib.Ht
                                                                   73?. ?b
                                                                     l.?3
                                                                     0.00

-------
D
00
                       TABLE        EXHAUST EMISSIONS FROM SINGLE BAG SAMPLE
                                          VEHICLE NUMBER 900
                DATE  b/ J/77              TIME    -0 HBS.
                MODEL  i<»7b HONDA GLIOOQ FET CAT + AIR
                DRIVER   KN                TEST HT.     0 KG.
                WET BULB TEMP  ?i c        DRV BULB TEMP  ?b c
                SPEC. HUM.   |».o GRAM/KG   BARO.  7HO.Z MM  H6.
                            TEST NO.  i
                            ENGINE i.o LITRE  *
                            CVM    n KG
                            BEL, HUM.  b».l PCT
                            MEASURED FUEL  0.00 KG
                  RUN DURATION
                  BLOWER INLET PRESS.  1»73.?
                  BLOWER OIF.   PRESS.  11.51.o
                  BLOWER INLET TEMP.
                  orNo REVOLUTIONS
                  DISTANCE TRAVELED
                  BLOWER REVOLUTIONS
                  BLOWER CU. CM /REV.
 i?.7b MINUTES
        MM. HBO
        MM  H?0
   »3  OEG. C
Ib,b7  KILOMETRES
  15713
 BOWS
        METER READING/SCALE
        PPM
BACKGRO METER READING/SCALE
BACKGRO PPM
SAMPLE  METER READING/SCALE
SAMPLE  PPM
SACKGRD METER READING/SCALE
BAG RESULTS
 HC  SAMPLE
 HC  SAMPLE
 HC
 HC
 CO
 CO
 CO
 CO  BACKGRO PPM
 co? SAMPLE  METFR READING/SCALE
 CO? SAMPLE  PERCENT
 CO? BACKGRD METER READING/SCALE
 CO? 8ACKGPO PERCENT
 NOX SAMPLE  METER READING/SCALE
 NOX SAMPLE  PPM
 NOX BACKGRD METPR READING/SCALE
 NOX BACKGRD PPM
 HC   CONCENTRATION PPM
 CO   CONCENTRATION PPM
 CO?  CONCENTRATION PCT
 NOX  CONCENTRATION PPM
 SO? CncENTRATION  PPM
HC  MASS (GRAMS)
CO  MASS (GRAMS)
CO? MASS (GRAMS)
NOX MASS (GRAMS)
302 MASS (GRAMS)
              HC  GRAMS/KILOMETRE      .11
              CO  GRAM3/KILOMETRE     1.15
              co? GRAMS/KILOMETRE    s?.»s
              NOX GRAMS/KILOMETRE      .33
              so? GRAMS/KILOMETRE     o.oo

              HC  GRAMS/KG OF FUEL    3.SH
              CO  GRAMS/KG OF FUEL    3b.S
              co? GRAMS/KG OF FUEL    3101
              NOX GRAMS/KG OF FUEL   10.53
              so? GRAMS/KG OF FUEL    o.oo
                                                              H3
                                                            11. O/?
                                                              11
                        178
                        1.5/*
                         3
                      5H.7/3
                        .Ifa
                        3.b/3
                        .Ob
                                                              .V?
                                                              .7
                                                              33
                                                            0.0
                                                            l.BS
                                                           5.5?
                                                           0.00
        HC  GRAMS/MIN
        co  GRAMS/MIN
        en? GRAMS/MIN
        NOX GRAMS/MIN
        so? GRAMS/MIN
              CARBON  BALANCE  FUEL  F.CONOMV
                                         .15
                                         1.5
                        n.on
                      P3.37  KILOMETRES/LITRE

-------
                   STEADY-STATE EMISSIONS CONCENTRATIONS
                           MOTORCYCLE   Yamaha RD-400
Date
 1/28/77
Sequence Baseline with  Yamaha Lube Oil and Stock Pipes,  RDS-1
Condition
Speed,
mi/hr
Idle
20
30
40
50
60
Idle

Gear
N
2
3
4
5
6
N

Engine
rpm
1000
3350
3750
4050
4500
5000
1000

Load
	
0-44
1.03
1.92
3.14
4.50
	

Concentrations
CO,
%
3.08
1.18
1.36
1.95
2.16
5.63
3.25

C02,
%
4.08
8.75
9.91
0.0.66
11.44
9.33
4.42

o2,
%
12.5
8.0
6.7
5.0
3.6
3,5
11.7

NO,
ppm
10.
11.
13.
25.
67.
68.
13.

FID HC,
ppm C
78,400
58,400
40,800
34 , 400
23,800
31 , 200
87,800










Notes:
Settings as set, after maladjustment phase, according to owners  manual.
Maximum head temperature at  60 mph approximately 205°C.	
Maximum gas temperature at 60 mph approximately 650°C.	
                    STEADY-STATE EMISSIONS CONCENTRATIONS
                            MOTORCYCLE   RD-400	
 Date   2/9/77
                Sequence   Catalyst No. 30D1, no air, RDS-2
Condition
Speed,
mi/hr
Idle
20
30
40
50
60 '
Idle

Notes:
Gear
N
2
2
4
5
6
N

Engine
rpm
1000
3400
3800
4050
4500
5000'
1000

Load

0.40
1.00
1.90
3.06
4.43
	

Concentrations
CO,
%
0.29
0.76
0.29
0.73
0.67
1.46
0.24

C02,
%
10.55
12.96
13.36
13.62
13.36
13.32
10.96

02.
%
6.5
2.2
2.1
1.7
2.2
1.4
5.5

NO,
ppm
1.4
L a*
23.
8.
70.
100.
1.4


FID HC,
ppm C
32,600
12,000
7,120
8,960
9,120
10,600
25,000










Maximum temperature gas exit from catalyst approximately 500°C at 60 mph.
Maximum head temperature at 60 mph approximately 200°C.
Test conducted after LA-4 prep. run.
                                        D-119

-------
                     STEADY-STATE EMISSIONS CONCENTRATIONS
                             MOTORCYCLE   RD-400
   Date    2/10/77
                Sequence   Catalyst No. 3002, no air,  RDS-3
Conditon
Speed,
mi/hr
Idle
20
30
40
50
60
Idle

Notes:
Gear
N
2
3
4
5
6
N

Engine
rpm
1050
3400
3700
4100
4500
5000
1050

Load
	
0.46
1.07
1,92
2.97
4.29
	

Concentrations
CO,
%
0.87
1.36
0.65
1.00
0.35
3.35
1.46

co2,
%
12.02
14.86
14.66
15.20
15.34
14.13
12.02

QZ.
%
4.7
1.0
1.0
0.6
0.6
0.4
4.7

NO,
ppm
2.
7.
6.
9.
55.

1.

FID HC,
ppm C
38,000
1,580
4,520
I 6,520
4,440
9,680
18,400










Backpressure measured at station No. 4 at SO men. 0.4 osi
Maximum temperature gas exit from catalyst approximately 480 °C at 60 mph.
Maximum temperature gas entrance to catalyst approximately 380°C at 60 mpn.
Maximum head temperature at 60 mph approximately 195 °C.
Test conducted after LA-4 prep. run.
                  STEADY-STATE EMISSIONS CONCENTRATIONS
                           MOTORCYCLE  Yamaha RD-400
Date
3/8/77
Sequence  RDS-4
Condition
Speed,
mi/hr
Idle
20
3O
40
50
60


Notes:
Gear
N
2
r 3
4
5
6


Engine
rpm
130Q,
3450

4050
4500
5000


Load
-
0.51
1.13
2.06
3.30
4.70 '


Concentrations
CO,
%
0.35
0.35
0.01
0,79
0.74
4.07


C02,
' %
12.02
13.57
13.69
1.3.75
13.66
12.38


02,
%
3.9
1.5
.1.9
1.3
1.5
0.4


NO,
ppm
4
22
44
30.
88
5


FID KG,
ppm C
1,140
530
280
520
1,060
5,700


Enter
Cat.
°C
145
190
200
220
290
380


conducted with cataxyst NO. ,3002 and air injection by Subaru
Exit
Cat.
L_ °c
220
450
430 '"
415
415
480


reed i
Exhaust
Station
#1
[ °c
180
330
360
420
520
580


ralve {bot
Head
°C
80
120
-135-
145
175
210


j! reecisl
with approx. 20 inches of. connection tubing 	
                                         D-120

-------
                   STEADY-STATE EMISSIONS CONCENTRATIONS
                           MOTORCYCLE  Yamaha RD-400
Date
3/9/77
Sequence   RDS-5
Conditon
Speed,
mi/hr
Idle
• 20
30
40
50
60
Idle

Gear
N
2
3
4
5
6
N

Engine
rpm
1150
3400
3750
4100
4500
5000
1150

Load
-
0.52
1.13
2.02
3.21
4.62
-

Concentrations
CO,
%
0.21
0.28
0.03
0.46
0.43
4.44
0.29

C02,
%
10.44
13.58
13.82
14.66
14.13
12.74
9.91

«2.
%
7.0
2.7
2.5
1.1
2.0
0.7
7.7

NO,
ppm
6
24
27
1
65
4
9

FID HC,
ppm C
750
680
350
620
530
6,050
200

Enter
Cat.
°C
150
185
205
230
295
375
160

Exit
Cat.
°C
320
440
450
450
445
475
275

Exhaust
Station
ttl
°C
200
330
400
440
525
590
200

Heac
°C
105
20
140
150
175
215
120

Notes:  conducted in the same  state as RDS-4 but after catalyst casing had become
 red hgt~from cold start 505  operation with the choke on.
 W.O.T. accel 0-100 kph ^ 8.0 £.ec	
                     STEADY-STATE EMISSIONS CONCENTRATIONS
                             MOTORCYCLE Yamaha RD-400	
  Date
          7/13/77
                 Sequence
                             RDS-6 Thermal Reactors, no air
Condition
Speed,
mi/hr
Idle
20
30
40
50
60
Idle

Notes:
Gear
N
2
3
4
5

N

Engine
rpm
1300
3300
3750
4000
4450
4900
1300

Load
	
0^47
1.12
2.03
3.18
4.51
___.

Concentrations
CO,
%
4.50
3.08
2.87
3.18
2.64
4.97
4.12

C02,
%
5.30
9.45
10.44
10.99
11.33
9.28
6.09

02.
%
8.5
5.3
4.1
3.2
3.2
3.9
7'.9

NO,
ppm
11.
11.
19.
37.
180.
110.
16.

FID HC,
ppm C
93,100
a^rnnn
17,700
25,200
24,400
33,000
84, BOO


]

V no reaction indicated
f with air added




Thermal reactor (2nd design) inplace on each pipe - rise in back pressure reflecte
by noticeable reduction in performance. Air addition showed no i mprnvpmpnt nf
           emissions.
                                           D-121

-------
                                          TABLE
to
to
           UNIT NO.  500
           VEHICLE MODEL
                     TEST NO.
               YAMAHA RD tOO
BAROMETER 7»3.»b MM OF HG.
OBr BULB TEMP.   ?7.8 DEG. C
REL. HUMIDITY     37 PCT.

EXHAUST EMISSIONS

     BLOWER OIF. PRESS., 62, »77.5 MM.
     BAG RESULTS
     BAG NO.
     BLOWER REVOLUTIONS
     POLL COUNTS
     HC   SAMPLE  METER READING/SCALE
     HC   SAMPLE  PPM
     HC   BACKGRD METER RtADINti/SCALE
     HC   BACKGRD >PM
     CO   SAMPLE  METER READING/SCALE
     CO   SAMPLE  PPM
     CO   BACKGRD METER READING/SCALE
     CO   BACKGRD PPM
     CO?   SAMPLE  METER READING/SCALE
     CO?   SAMPLE PERCENT
     CO?   BACKGRO METER READING/SCALE
     CO?   BACKGRO PERCENT
     NOX  SAMPLE  METER,READING/SCALE
     NOX  SAMPLE  PPM
    MOX  BACKGRD METER READING/SCALE
    NOX  BACKGRD PPM
    80S  SAMPLE  METER READING/SCALE
    308  SAMPLE  PPM
    SO?  BACKGKD METER READING/SCALE
    S02  BACKGRD PPM

    HC    CONCENTRATION PPM
    CO    CONCENTRATION PPM
    CO?  CONCENTRATION PCT
    NOX  CONCENTRATION PPM
    305  CONCENTRATION PPM
    HC    MASS  GRAMS
    CO    MASS  .GRAMS
    CO?   MASS  GRAMS
    NOX   MASS  GRAMS
    SO?  MASS  GRAMS
              VEHICLE EMISSION RESULTS
      1175  LIGHT DUTY EMISSIONS TEST
DATE 10/ll/7b                     MFGR. CODE   -0
ENGINE    .31 LITRE ?             CURB MT.     0 KG

                             WET BULB TEMP  17.8 DfG.  C
                             ABS. HUMIDITY   8.7 GRAMS/KG
                             DYNO ROLL CONSTANT   9b7.17
                                            VR.
                                            UVM
                                                                                                                              0 KG
                                                  H20
              TOTAL CARBON GRAMS

              WEIGHTED MASS HC
              WEIGHTED MASS CO
              WEIGHTED MASS COS
              WEIGHTED MASS NOX
              WEIGHTED MASS SOS

              ACTUAL DISTANCE
                                                              1
                                                            b?Bl
                                                             31S1
        l.b/3
         Ifa
       b?.8/3
       1SP7
        2.1/3
         H5
       31.8/3
        .S3
        5.5/3
        .08
        3.1/2
        3.1
        l.b/2
        l.b
       -O.O/*
        0.0
       -O.O/*
        0.0
      1520
        .•»S
        l.b
        0.0
     be.q?
     78, 00
    3b3.8R
        .13
      n.oo
    187. ??
                              GRAMS/KILOMETRE
                        59.2f
b9.88
  .13
 0.00
                                            3
                                          b?70
                   1870
                    l.S/3
                     15
                   58.5/3
                   1*7(1
                     .e/3
                      «
                   29.0/3
                    .*B
                    S.»/3
                    .08
    1.2/2
    1.2
   -O.O/*
    0.0
   -O.O/*
    0.0

   185b
   1»3S
    .HO
    2.3
    0.0
 »7.0S
 73.51
323. 3S
    .18
  0.00
Ib0.53
             FUEL ECONOMY  BY  CARBON  BALANCE
             TOTAL CARBON  EXHAUST
             ESTIMATED  FUEL HEIGHT =   .b2KG.
                                  =  31.1  KILOMETRE/LITRE
                                   5^0.58 GRAMS

-------
                    TABLE
                  EXHAUST EMISSIONS FROM SINGLE BAG  SAMPLE
                        VEHICLE NUMBER 500
O
I
H
N)
OJ
            DATE  10/ll/7b
            MODEL   it7t>  YAMAHA  RO  too
            DRIVER   JB
            WET HULB TEMP  i? c
            SPEC. HUH.   8.0 GRAM/KG
                         TIME    -o HKS.
                         FET
                         TEST «T.     0 KG.
                         DRY BULB T£MP  SB C
                         HARD.  7*3.5 MM  HG.
                                                 TEST NO.  1
                                                 ENGINE  .» LITRE  2
                                                 GVh    0 KG
                                                 REL. HUM.   33.8 PCT
                                                 MEASURED FUEL  0.00 KG
RUN DURATION
BLOHER INLET PRESS.
BLOMER OIF.  PRESS.
BLOWER INLET TEMP.
DYNO REVOLUTIONS
DISTANCE TRAVELED
BLOHER REVOLUTIONS
BLOHER CU. CM /REV.
                                    12.US  MINUTES
                                    •»57.e   MM.  HSO
                                    »8?.b   MM   HSO
                                      *3   DEC.  C
                                   10037
                                   Ib.bB   KILOMETRES
                                    BOSS
 BAG RESULTS
  HC  SAMPLE  METER READING/SCALE
  HC  SAMPLE  PPM
  HC  BACKGRD METER READING/SCALE
  HC  BACKGHD PPM
  CO  SAMPLE  METER READING/SCALE
  CO  SAMPLE  PPM
  CO  BACKGRD METER READING/SCALE
  CO  BACKGRD PPM
  COg SAMPLE  METER READING/SCALE
  CO? SAMPLE  PERCENT
  COS BACKGRD METER READING/SCALE
  CO? BACKGRD PERCENT
  NOX SAMPLE  METER READING/SCALE
  NOX SAMPLE  PPM
  NOX BACKGRD METER READING/SCALE
  NOX BACKGRD PPM
  HC  CONCENTRATION PPM
  CO  CONCENTRATION PPM
  COS CONCENTRATION PCT
  NOX CONCENTRATION PPM
  SOS  COCENTRATION PPM
  HC   MASS (GRAMS)
  CO   MASS (GRAMS)
  CO?  MASS (GRAMS)
   NOX  MASS (GRAMS)
   SOS  MASS (GRAMS)

HC  GRAMS/KILOMETRE     •».«
CO  GRAMS/KILOMETRE    1?.1S
CO?  GRAMS/KILOMETRE
NOX  GRAMS/KILOMETRE
sos  GRAMS/KILOMETRE

HC  GRAMS/KG OF FUEL
CO  GRAMS/KG OF FUEL
COg  GRAMS/KG OF FUEL
NOX  GRAMS/KG OF FUEL
SO?  GRAMS/KG OF FUEL
CAPBON  BALANCE FUEL ECONOMY
                                            21.S/H
                                            2150
                                             1.0/3
                                              10
                                            IS.3/3
                                            SfaBl
                                              .3/3
                                               b
                                            Hb.7/3
                                             .80
                                             S.3/3
                                             .07
                                             S.t./?
                                             S.b
                                             1.1/2
                                             1.1
                                            Sltl
                                            SbCl*
                                             .74
                                             <».b
                                            0.0
                                            B2.S*
                                          ana.71
                                          •U».77
                                              .?•»
                                             o.oo
5*. 83
.03
0.00
*5.00
nas. B
1131
1.15
0.00



HC
CO
CO?
NOX
SOS



GRAMS/MIN
GRAMS/MIN
GRAMS/MIN
GRAMS/MIN
GRAMS/MIN



h.»3
IS. 8
71
.OH
0.00
                                                                   KILOMETRES/LITRE

-------
                                          TABLE
           UNIT  NO.   500
           VEHICLE MODEL
                  TEST HO.
            YAMAHA RD400
N)
           BAROMETER  743.17  MM  OF  HG.
           ORV BULB TEMP.    ?1.4 DEC.  C
           REL. HUMIDITY     bb PCT,

           EXHAUST EMISSIONS

               BLOwEB OIF. PRESS., G8,  488.b MM,
               BAG RESULTS
               BAG NO.
               BLOrtER REVOLUTIONS
               ROLL COUNTS
                    SAMPLE  METER READING/SCALE
                    SAMPLE  PPM
                    8*cKGRD METER READING/SCALE
                    BACKGRD PPM
                    SAMPLE  METER READING/SCALE
                    SAMPLE  PPM
                    BACKGRD METER READING/SCALE
                    BACKGRD PPM
                    SAMPLE  METER  READING/SCALE
                    SAMPLE  PERCENT
                    BACKGRO METER  READING/SCALE
                    BACKGRD PERCENT
                            METER  READING/SCALE
                            pp*<
                                               VEHICLE EMISSION RESULTS
                                       1175  LISHT DUTY EMISSIONS TEST
                                 DATE 10/13/7b                     MFGH, CODE   -0
                                 ENGINE    ,31 LITRE 8             CURB «T.     0 KG

                                                              WET BUL9 TEMP  J4.4 DEC.  C
                                                              ABS. HUMIDITY  17.b GRAMS/KG
                                                              DYNO ROLL CONSTANT    1b7.17
                                             YR.
                                             GVM
                                 117b
                                    0  KG
                                    HBO
  HC
  HC
  HC
  HC
  CO
  CO
  CO
  CO
  CO?
 CO?
 CO?
 to?
 NOX
 NOX
 NOX
 NQX
 SO?
 SO?
 SOS
 SOS

 HC
 CO
 CO?
 NOX
 so?
 HC
 CO
 CO?
NOX
so?
 SAMPLE
 SAMPLE
 BACKGRO METER READING/SCALE
 BACKGRO PPM
 SAMPLE  METER READING/SCALE
 SAMPLE  PPM
 BACKGRO METER READING/SCALE
 8ACKGRD PPM

 CONCENTRATION PPM
 CONCENTRATION PPM
 CONCENTRATION PCT
 CONCENTRATION PPM
 CONCENTRATION  PPM
 MASS GRAMS
 MASS GRAMS
 MASS GRAMS
MASS GRAMS
MASS GRAMS
              TOTAL  CARBON GRAMS

              WEIGHTED MASS HC
              WEIGHTED MASS CO
              WEIGHTED MASS CO?
              WEIGHTED MASS NOX
              WEIGHTED MASS so?

             ACTUAL DISTANCE
     34bb
    8b,b/4
    8bbO
     8.5/3
      85
    b3.8/3
    Ifa87
      .3/3
      b
    81.4/3

     3.4/3
     .05
    8.8/8

    lls/8
    1.3
   -O.O/*
    o.o
   -o.o/*
    0.0

   8b37
   1571

    i.b
    0.0
 b7,l»
 80.7b
354,33
    .17
  0.00
181,45
                     10,48  GRAMS/KILOMETRE
                     i?.bn  GRAMS/KILOMETRE
                     57.17  CRAMS/KJLOMETRE
                       ,03  GRAMS/KILOMETRE
                     O.no  GRAMS/KILOMETRE

                     11.13  KILOMETRE
                                                              BLOWER INLET  PRESS.,  Gl  457.8 MM, H80
                                                              BLOWER INLET  TEMP.    43  DEC. c
   10784
     3704
    lb,?/4
    IbEO
     ?.8/3
     88
    37,1/3
     BBS
     .3/1
      b
   11.8/3
     .31
    3,b/3
    ,0b
    1.7/8
    1.7
     .1/8
     .1
   •O.O/*
    0.0
   -o.o/*
    0,0

   1513
    857
    .?fa
     .8
    0,0
 bl.41
 75.50
354,81
   .lb
  0.00
181.38
      3
    b?B?
     3471
    18.1/4
    1810
    8.8/3
     ??
    Sb.b/3
    1*15
     .2/3
      4
   ?fa.b/3
    .H4
    4,0/3
    .Ob
    8.8/8
    8.8
    1,1/a
    1.1
   •o.o/*
    0.0
   -o.o/*
    o.o

   1781
   13b1
    .38
    1.8
    O.D
 45.4b
 70.83
305.18
   .11
  o.oo
158,lb
             FUEL ECONOMY BY CARBON BALANCE »  81.4  KILOMETRE/LITRE
             TOTAL CARBON EXHAUST            531,71 GRAMS
             ESTIMATED FUEL WEIGHT »   ,blKC.

-------
                   TABLE
CJ

H"
(0
U1
             EXHAUST EMISSIONS FROM SINGLE BAG SAMPLE
                   VEHICLE NUMBER 500
            DATE  10/13/7b
            MODEL   l<*1<,  YAMAHA  RD»00
            DRIVER    TJ
            WET BULB  TEMP   ?(, C
            SPEC. HUM.   iq.7 GRAM/KG
                    TIME     -0 HRS.
                    FET
                    TEST  WT.      0  KG.
                    DRY BULB  TEMP  29 C
                    BAHO.   7"»».0 MM  HG.
                     TEST NO.  2
                     ENGINE  .<» LITRE  ?
                     GVN    0 KG
                     REL. HUM.  ?(,.*, PCT
                     MEASURED FUEL  o.oo KG
             RUN DURATION
             BLOrtER  INLET  PRESS.
             BLOWER  OIF.   PRESS.
             BLOWER  INLET  TEMP.
             DYNO  REVOLUTIONS
             DIST*NCE  TRAVELED
             BLOWER  REVOLUTIONS
             BLOWER  CU, CM /REV.
                12.77  MJNUTES
 MM. H?0
 MM  H20
DEC. C
               17.07  KILOMETRES
                HS7.2
                182. b
                  13
                8100
              BAG RESULTS
               HC  SAMPLE
               HC  SAMPLE
               HC
               HC
               CO
               CO
               CO
               CO
        METER READING/SCALE
        PPM
RACKGRD METER READING/SCALE
&ACKGRD PPM
SAMPLE
SAMPLE
              METER READING/SCALE
              PPM
       BACKGRO METER READING/SCALE
       BACKGRD PPM
   co?  SAMPLE  METER READING/SCALE
   co?  SAMPLE  PERCENT
   co?  BACKGRO METER READING/SCALE
   co?  BACKGRO PERCENT
   NOX  SAMPLE  METER READING/SCALE
   NOX  SAMPLE  PPM
   NOX  BACKGRD METER READING/SCALE
   NOX  BACKGRD PPM
   HC  CONCENTRATION PPM
   CO  CONCENTRATION PPM
   CO?  CONCENTRATION PCT
   NOX  CONCENTRATION PPM
   30?  COCENTRATION PPM
   HC  MASS (GRAMS)
   CO  MASS (GRAMS)
   CO?  MASS C6PAMS)
   NOX  MASS (GRAMS)
   SO?  MASS (GRAMS)

HC  GRAMS/KILOMETRE     H.bs

CO? GRAMS/KILOMETRE    S*!**
NOX GRAMS/KILOMETRE
SO? GRAMS/KILOMETRE

HC  GRAMS/KG OF FUEL
CO  GRAMS/KG OF FUEL
CO? GRAMS/KG OF FUEL
NOX GRAMS/KG OF FUEL
SO? GRAMS/KG OF FUEL
CARBON BALANCE FUEL ECONOMY
                20.7/1
                2070
                   1H
                 7<».l/3
                 2133
                   .1/3
                    2
                 •*b.<»/3
                  .*1
                  3,5/3
                  .05
                  S.-V?
                  S."
                  1.0/2
                  1.0
                 2057
                 80
-------
o
(-•
to
UNIT NO.  500
VEHICLE MODEL
                 TABLE

      TEST NO. /
RD-»00 2ND STEP,  CAT+AIR
BAROMETER 73b.3s MM OF HG.
DRV BULB TEMP.   ?2.2 OEG. C
REL. HUMIDITY     B? PCT.
EXHAUST EMISSIONS
     BLOWER DIF. PRESS., 62, H85.1 MM.
     BAG RESULTS
     PAG NO.
     BLOWER REVOLUTIONS
     ROLL COUNTS
     HC   SAMPLE  METER READING/SCALE
     HC   SAMPLE  PPM
     HC   BACKGfiO METER READING/SCALE
     HC   BACKGRO PPM
     CO   SAMPLE  METER READING/SCALE
     CO   SAMPLE  PPM
     CO   BACKGRO METER READING/SCALE
     CO   BACKGRO PPM
     COB   SAMPLE  METER  READING/SCALE
     CO?   SAMPLE  PERCENT
     COS   BACKGRO METER READING/SCALE
     CO?   BACKGRO PERCENT
     NOX   SAMPLE METER READING/SCALE
    NOX  SAMPLE  PPM
    NOX  BACKGRO METER READING/SCALE
    NOX  BACKGRO PPM
    302  SAMPLE  METER READING/SCALE
    so?  SAMPLE  PPM
    SO?  BACKGRD METER READING/SCALE
    SO?  BACKGRO PPM
    HC   CONCENTRATION PPM
    CO   CONCENTRATION PPM
    COg  CONCENTRATION PCT
    NOX  CONCENTRATION PPM
    SOP  CONCENTRATION PPM
    HC    MASS  GRAMS
    CO    MASS  GRAMS
    CO?   MASS  GRAMS
    NOX   MASS  GRAMS
    SO?   MASS  GRAMS
   TOTAL CARBON GRAMS
   WEIGHTED MASS HC
   WEIGHTED MASS CO
   WEIGHTED MASS co?
   WEIGHTED MASS NOX
   WEIGHTED MASS SO?
   ACTUAL  DISTANCE
              VEHICLE EMISSION RESULTS
      1975  LIGHT DUTY EMISSIONS TEST
DATE  3/17/77                     MFGR. CODE   -0
ENGINE    .•»! LITRE 2             CURB WT.     0 KG

                             WET BULB TEMP  ?0.0 DEC.  C
                             A8S. HUMIDITY  If.i GRAMS/KG
                             DYNO ROLL CONSTANT   9b7.97
                                                       BLOWER INLET PRESS., GI »57.2 MM. HSO
                                                       BLOWER INLET TEMP.   •»3 DEG. C
                            VR.
                            GVM
                                                                                                                           197b
                                                                                                                              0  KG
                                    1
                                  b?79
                                   3*93
                                  11.3/»
                                  1130
                                    .!/»
                                    10
                                  gfa.S/3
                                   bit
                                    .3/3
                                    b
                                 37.8/3
                                   .b»
                                   3.5/3
                                   .05
                                  1.5/2
                                  1.5
                                   .b/?
                                   .fa
                                 -O.O/*
                                  0.0
                                 -O.O/*
                                  0.0
                                 589
                                 .5-1
                                  .9
                                 0.0
                               ?8.10
                               29.82
                                 .09
                                o.no
                              lbS.12
          1.81  GRAMS/KILOMETRE
          3.S5  GRAMS/KILOMETRE
         9».BB  GRAMS/KILOMETRE
           .01  GRAMS/KILOMETRE
          0.00  GRAMS/KILOMETRE
         l?.0b  KILOMETRE
                        10759
                         3758
                        fB.9/2
                         1 V9
                         1.5/3
                          IS
                        51. S/*
                         19b
                          .3/3
                           b
                        31.H/3
                         .5?
                         3.3/3
                         .05
                         .9/2
                         .9
                         .5/2
                         ,5
                        -O.O/*
                        0.0
                        -O.O/*
                        0.0

                         35
                        183
                        0.0
                       1.18
                      15.88
                     faHb.9b
                        .07
                       0.00
                     18V. bb
      3
    b27?
     3»9b
    89.3/2
      89
    1H.7/2
      IS
    8?.»/*
     3B1
      .S/*
      1
   »1.3/3
    .70
    3.8/3
    .Ob
    l.H/2
    l.»
     .5/2
     .5
   -O.O/*
    0.0
   -O.O/*
    0.0
    75
   3b5
   .b5
    .9
   0.0
  1.89
 18.f»
Sib. 72
   .09
  0.00
ISO. Sfa
   FUEL  ECONOMY  BY  CARBON  BALANCE =  82.b   KILOMETRE/LITRE
   TOTAL CAR8UN  EXHAUST             500.35  GRAMS
   ESTIMATED FUEL  WEIGHT s   .5BKG.

-------
                    TABLE
                                 EXHAUST EMISSIONS FROM SINGLE BAG SAMPLE
                                       VEHICLE NUMBER 500
to
             DATE  3/17/7?              TIME    -0 HR3.
             MODEL  l'»7b RD-»00 2ND STEP FET CAT302+SUB
             DRIVER   KN                TEST NT.     0 KG.
             WET BULB TEMP  l«t C        DRY BULB TEMP  ?7 C
             SPEC. HUH.  11.» fiRAM/KG   BARO.  738.1, MM  HG.
                                                 TEST NO.  1
                                                 ENGINE  .* LITRE  2
                                                 GVM    o KG
                                                 REL. HUM.  SO.S PCT
                                                 MEASURED FUEL  0.00  KG
               RUN DURATION
               BLOHER INLET PRESS.
               BLOWER DIP.  PRESS.
               BLOHER INLET TEMP.
               OYNO REVOLUTIONS
               DISTANCE  TRAVELED
               BLOHER REVOLUTIONS
               BLOHER CU. CM /REV.
                      12. 7b MINUTES

                      HS7.2  MM. H20
                      H82.b  MM  H20

                        »3  DEC. C
                     Ih.SB  KILOMETRES
                        1*78
                      809?
  BAG  RESULTS
   HC   SAMPLE   METER READING/SCALE
   HC   SAMPLE   PPM
   HC   BACKGRD  METER READING/SCALE
   HC   BACKGRD  PPM
   CO   SAMPLE   METER READING/SCALE
   CO   SAMPLE   PPM
   CO   BACKGRD  METER READING/SCALE
   CO   BACKGRD  PPM
   COa SAMPLE   METER HEADING/SCALE
   C02 SAMPLE   PERCENT
   C02 BACKGRD  METER READING/SCALE
   COa BACKGRO  PERCENT
   NOX SAMPLE   METER READING/SCALE
   NOX SAMPLE   PPM
   NOX BACKGRD  METER  READING/SCALE
   NOX BACKGRD PPM
   HC  CONCENTRATION  PPM
   CO  CONCENTRATION  PPM
   C02 CONCENTRATION  PCT
   NOX CONCENTRATION PPM
   S02 COCENTRATION PPM
   HC  MASS (GRAMS)
   CO  MASS (GRAMS)
   C02 MASS (GRAMS)
   NOX MASS (GRAMS)
   302 MASS (GRAMS)

HC  GRAMS/KILOMETRE      ,»3
CO  RRAMS/KILOMETRE     f.7»
C02 GRAMS/KILOMETRE
NOX GRAMS/KILOMETRE
302 GRAMS/KILOMETRE

HC  GRAMS/KG OF FUEL
CO  GRAMS/KG OF FUEL
C02 GRAMS/KG OF FUEL
NOX GRAMS/KG OF FUEL
802 GRAMS/KG OF FUEL
CARBON BALANCE  FUEL ECONOMY
                                                           20.1/3

                                                            201

                                                            1.5/3

                                                             15
                                                           H3.9/3

                                                           lObb
                                                             .1/3

                                                              2
                                                           b2.b/3

                                                           1.11
                                                            3.5/3

                                                            .OS
                                                             .5/2
                                                             .5
                                                            187
                                                           1.07
                                                            a.*
                                                           n.n
                                                           7.ia
                                                          78.55
                                                           o.no
77. qt
.02
0.00
15.70
173.1
28*8
.70
0.00
ONOMY



HC
CO
C02
NOX
802




GRAMS/MIN
GRAMS/HIN
GRAMS/MIN
GRAMS/MIN
GRAMS/MIN




.Sb
b.2
101
.02
0.00
2b.ev
                                                                   KILOMETRES/LITRE

-------
o
00
           UNIT NO.   500
           VEHICLE MODEL
                             TABLE

                  TEST NO. 2
            RD-»nO  2ND STEP, CAT+AIR
          BAROMETER 73H.Ob MM OF HG.
          DRV BULB TEMP.   ai.i OEG.  C
          PEL. HUMIDITY     37 PCT.
              VEHICLE EMISSION RESULTS
      1175  LIGHT DUTY EMISSIONS TEST
DATE  3/11/77                     MFCR. CODE   -0
FNGINE    .»! LITRE 2             CUkfl WT.     o KG

                             WET BULB TEMP  12.8 OEG.  C
                             ABS. HUMIDITY   b.O GNAMS/KG
                             OYNO ROLL CONSTANT   1b7.17
                                             YR.
                                             GVM
                                 117b
                                    0  KG
          EXHAUST EMISSIONS

               BLOWER OIF. PRESS.,
               BAG RESULTS
               BAG NO.
               BLOWER REVOLUTIONS
               ROLL COUNTS
               HC   SAMPLE
               HC   SAMPLE
               HC
               HC
               CO
               CO
               CO
               CO
               CO?
               COS
                      G2, 482.b MM. H20
               HETER READING/SCALE
               PPM
       BACKGHD METER READING/SCALE
       BACKGRD PPM
       SAMPLE   METER READING/SCALE
       SAMPLE   PPM
       BACKGRD METER READING/SCALE
       BACKGRD PPM
       SAMPLE   METER READING/SCALE
       SAMPLE   PERCENT
 C02   BACKGrtO METER READING/SCALE
 COS   BACKGRO PERCENT
 NOX   SAMPLE   METER  READING/SCALE
 NOX   SAMPLE   PPM
 NOX   BACKGRD  METER  READING/SCALE
 NOX   BACKGRO  PPM
 802   SAMPLE   METER  READING/SCALE
 S02   SAMPLE   PPM
 SO8  BACKGRO  HETER READING/SCALE
 S02  BACKGRD PPM
 HC   CONCENTRATION PPM
 CO   CONCENTRATION PPM
 C02  CONCENTRATION PCT
 NOX  CONCENTRATION PPM
 502  CONCENTRATION PPM
 HC   MASS  GRAMS
 CO   MASS  GRAMS
 COS   MASS  GRAMS
 NOX   MASS  GRAMS
 305   MASS  GRAMS
 TOTAL  CARBON  GRAMS
WEIGHTED MASS  HC
WEIGHTED MASS CO
WEIGHTED MASS C02
WEIGHTED MASS NOX
WEIGHTED MASS so?
ACTUAL DISTANCE
          1
        b33S
         3410
         1.1/4
         110
         i.e/3
          12
        79. 8/*
         3b2
          .b/*
          S
       3b.8/3
         ,t>3
        3.5/3
        .05
        2.1/2
        2.1
        i.n/2
        i.o
       -o.o/*
        n.o
       -o.o/*
        o.o
                                                           352
                                                           .57
                                                           2.0
                                                           n.o
                                                        »57.23
                                                           .1^
                                                          0.00
                                                        153. Sb
                                    1.07  GRAMS/KILOMETRE
                                    2.»»  GRAMS/KILOMETRE
                                  92.1*  GRAMS/KILOMETRE
                                     .02  GRAMS/KILOMETRE
                                    o.oo  GRAMS/KILOMETRE
                                  11.SO KILOMETRE
             FUEL ECONOMY BY CARBON BALANCE =  23.b
             TOTAL CARBON EXHAUST            471  71
             ESTIMATED FUEL HEIGHT =    .SHKG.
                                        KILOMETRE/LITRE
                                       GRAMS
                             HLOWER INLET PRESS.,  GI  452.1  MM.
                             HLOWER INLET TEMP.    f3  OEG.  C
     2
  1075b
    3711
   41.7/2
     42
    1.0/2
      q
   »5.1/*
    17U
     .S/*
      1
   3D.3/3
    .SO
    3.5/3
    .05
    1.4/2
    l.H
     .8/2
     .8
  -O.O/*
   0.0
  -o.n/*
   U.D

    33
   Ifa5
   .45
    .b
   0.0
  1.42
 14.24
b!4.01
   .U8
  o.no
174.13
                                                                                  3
                                                                                b27B
   52.3/2
     52
    7.8/2
      fi
   b2.2/*
    252
     .2/*
      1
   31.B/3
    .b?
    3.2/3
    .05
    1.1/2
    1.1
     .7/2
     .7
   -O.O/*
   0.0
   -n.o/*
   o.n

    45
   245
   .l>3
   1.2
   n.o
  1.12
 12.37
SUO.bS
   .01
  0.00
142.11

-------
to
VO
                    TABLE        EXHAUST EMISSIONS FROM SINGLE BAG SAMPLE
                                       VEHICLE  NUH8ER  SOI)
            DATE  3/17/77               TIME     -0 HR3.
            MODEL  117b RD-fOO 2ND STEP FE J CAT302+SUB
            DRIVER   KN                 TEST WT.     fl KG.
            HET BOLB TEHP  80 C        DRY BULB TEMP  ?? C
            SPEC. HUM.  I8.o GRAM/KG   BARO.  73<».l MM  HG
                            TEST NO.  8
                            ENGINE  .f LITRE  ?
                            GVW    0 KG
                            REL. HUM.  si.S PCT
                            MEASURED FUEL  0.00 KG
              RUN DURATION
              BLOWER  INLET PRESS.
              BLOHER  OIF.  PRESS.
              BLOWER  INLET TEMP.
              DYNO REVOLUTIONS
              DISTANCE  TRAVELED
              BLOWER  REVOLUTIONS
 12. 7b MINUTES
 *57.2  MM. H20
 187.7  MM  H20
   43  OEG. C
lb.51  KILOMETRES
   IHbl
BLOWER CU. CM /REV.  8078

BAG RESULTS
 H»
              co   GRAMS/KG of  FUEL  177.f
              CO?  GRAMS/KG OF  FUEL   8837
              NOX  GRAMS/KG OF  FUEL    ,bB
              SO?  GRAMS/KG OF  FUEL   0.00
                                                          28.1/3
                                                           S21
                                                           1.8/3
                                                            12
                                                          Hb.8/3
                          .1/3
                           2
                        t.5.5/3
                        1.17
                         H.5/3
                         .07
                         3.0/2
                         3.0
                          .t>/2
                          .b
                         210
                        1017
                        1.11
                         2.S
                        0.0
                        7.12
                       B3.H3
                     133H.11
                         .32
                        0.00
              CARBON BALANCE FUEL ECONOMY
           HC  GRAMS/MIN
           CO  GRAM3/«IN
           C08 GRAMS/MIN
           NOX GRAMS/HIN
           302 GRAMS/HIN
                                                 .b2
                                                 b.S
                                                 105
                                                 .03
                                               0.00
                                             35.11
                                                                   KILOMETRES/LITRE

-------
                   STEADY-STATE EMISSIONS CONCENTRATIONS
                           MOTORCYCLE  Kawasaki  KH-500
Date    3/9/77
Sequence  KHS-1    Stock Base
Condition
Speed,
mi/hr
Idle
20
30
40
50
60
Idle

Notes:
Max. h
Gear
N
2
3
4
5
5
N

Engine
rpm
1600
3050
3600
4000
4350
5150
1800

Load
-
0.50
1.14
2.07
3.30
4.77
-

Concentrations
CO,
2.46
3.32
3.48
3.62
5.38
7.52
2.60

C02,
3.43
5.73
6.67
7.92
7.64
7.02
3.30

°%
13.8
9.9
8.5
7.2
6.0
4.7
12.7

NO,
pprn
9
10
10
11
15
18
11

FID HC,
ppm C
69.600
67,800
62,400
50,800
49.600
44 P 40ft
73,000

Stock - as receive(3
Avg. Exhaust
gas temp
@ station #1
205°C
327
395
435
485 	 .
54^ 	 .
223


ead temp at 60 mph 160°C
Max. exiiauat gas temp @ station #1 ^ 550°C 	 ~' ' ~ — ~ 	
                   STEADY-STATE EMISSIONS CONCENTRATIONS
                           MOTORCYCLE  Kawasaki  KH-500
 Date
Sequence  KHS-2  with port liners

Speed,
mi/hr
Idle
20
30
40
50
60
Idle

Condi
Gear
N
2
3
4
5
5
N

ton
Engine
rpm
1500
3000
3600
4000
4400
5100
1650


Load
_
0.55
1.21
2.12
3.38
4.75
-

Concentrations
CO,
%
\




	 _^
^^

C02,
%

\^


^
*s^


oz.
%


^
^




NO,
ppm


^^^

"^



FID HC,
ppm C
^^
^^



^^
^\

i\Otv,S. Carburetors — as rpn^i vofl
Avg. Exhaust
gas temp
©station #1
215
370
4^7
— 	 . — r*f,4 	 .,.„ 	
487
540
572
9 ^7
ft .? /

                                         D-130

-------
                  STEADY-STATE EMISSIONS CONCENTRATIONS
                         MOTORCYCLE   Kawasaki KH-5QO
Date    4/18/77
            Sequence   KH5-3
^^ Conation
Speed,
mi/hr
Idle
20
30
40.
50
60
Idle

Not ea :
Gear
N
2
3
4
5
5
N

Engine
rpm.
1500
3050
3500
4000
4300
5100
1750


Load
_ .. __
0. 51
1.20
Z. 14
3.38
4.34
_- --

Concentrations
CO,
%
3.93
5.31
4.85-
4.73
5.40
8.60
4.44

C02,
%
10.81
11.40
11.79
11.95
11.70
10. 12
9.54

°2.
%
3.4
1.5
1.1
0.7
0.5
0.2
3 ,2

NO,
ppm
1.9
1.6
1.8
2.8
7,0
15.0
1.6

FIDHC,
ppm C
18. 100
10,200
8,480
9,600
• 4,500
12,300
9,280

Right
Cat # 1
Ent,
290
305
29b
30b
350
430
330

Exit
290
430
440
460
505
605
375

Middle
Cat # 2
Ent.
280
330
325
3bO
380
440
32b

Exit
475
610
630
655
700
"780
550

Left
Cat # 3
Ent.
240
250
255
2bS
300
325
2bO

Exit
380
510
560
580
580
680
455

- set as received
catalyst No PTX 314, -with 1" Torvex, mounted aoorox. 18" from exhaust oort

       jaort; liner a installed
       WOT 0-100 kph » 9. 3 aec.
                   STEADY-STATE EMISSIONS CONCENTRATIONS
                           MOTORCYCLE   Kawasaki  KH-500
 Date
5/11/77
Sequence
                          KHS-4   Cat + Lean
_ Condition
Speed,
mi/hr
Idle
20
30
40
50
60
Idle

Notes:
Gear
N
2
3
4
5
c
N

Jet
Engine
rpm
1500
3050
3600
4000
4350
5200
1750

Load
_-_.-
• n\ H1
f? 3
g a
"fT1
— a *
®
	 o~
____

Concentrations
CO,
%
1.85
2.12
1.71
1.15
0.53
0.05
2.46

C02,
%
L0.60
12.87
L3.33
13.67
14.26
14.53
10.77

02-
%
5.3
2.2
1.9
1.7
1.3
1.4
5.0

NO,
ppm
1.5
1.5
1.8
8.7
105.
870.
2.8


FID HC,
ppm C
12,400
6,160
3,960
5,240
2,880
1,380
18,400


-
.






MM*IO Position changed from position #4 to #1, #1 is Lop pusiLiun
Pilnt- air screw changed from 1-1/2 turns OUT: on ^-1/2 turns uut
Vacuum alignment by dealer
Max. head temp. 240"C ac ou mpn 	 	 	
                             middle'exhaust'exit from cat.*790°cl" left cat,  exit  675°C
          WOT accel  time 0 - 100 kph =10.4  sec
                                        D-131

-------
                   STEADY-STATE EMISSIONS  CONCENTRATIONS
                           MOTORCYCLE   Kawasaki KH-500
Date  6/16/77
Sequence    KHS-5
Condition
Speed,
mi/hr
Idle
20
30
40
50
60
Idle

Gear
N
2
3
4
5
5
N

Engine
rpm
1200
3050
3500
4000
4200
5000
1400

Load

	
	
	
	
	
	

Concentrations
CO,
%
1.81
3.53
3.86
5.08
7.42
10.16
1.27

C02,
%
4.25
8.54
10.39
11.9fi
10.88
9.96
4.30

02,
%
12.8
6.8
4.1
1.7
1.3
0.8
"i * ,
12.8

NO,
ppm
1.7
5.7
5.2
.1.5
2.5
1
3.4
2,5
FID HC,
ppm C
56,400
51,100
34,400
12r^00 	
13,800
14,400
-LJ£Q 	
Right
Cat. #1
AP
0
0
2

1
1 R

.-- ii /i
Exit
40
L10
440

fif)^
CCfi
ODU
375
"/•
Middle
Cat. #2
AP
0
o



11
. 2
,Jn
Exit
40
90
L50

ecc
700
470
«/<
Left
Cat. #3
AP
0
o
,.4

1 0
j.. 
-------
Date  6/25/77
                   STEADY-STATE EMISSIONS CONCENTRATIONS
                           MOTORCYCLE Kawasaki KH-500
Sequence   KHS-7
Condition
Speed,
mi/hr
Idle
20
30
40
50
60
Idle

Gear
N
2
3
4
5
5
N

Engine
rpm
1600
3000
3500
3900
4300
5000
1700

Load
	
	
	
	
__-_
	
_ 	

Concentrations
CO,
%
0.73
0.49
0.39
0.33
0.06
0.03
0.77

C02,
%
10.55
12.92
13.03
13.30
13.75
13.87
10.55

Oz>
%
8.0
3.6
3.1
2.7
2.2
2.0
8.0

NO,
ppm
1.1
9.
26.
38.
85.
355.
0.7

FID HC,
ppm C
2,320
1,080
352
356
612
1,660
1,480

Air Injection by Pump
No. 1533 at 1:1, cfm
0.5.
1.2
1.4
1.6
1.8.
2.1
0.5

Notes;   Catalyst + Port liners + carb. lean + air pump (air injection probes not used)
 Max, head temp.  175°C (middle), 185°C  (right) at 60 mph
      exhaust gas temp.  515°C  at 60 mph
 Max. catalyst exit temp.  670°C at 60 mph
                                       D-133

-------
                                            TABLE
O

I-"
CO
                 "u,
            VEHICLF-
                      ton
                 TEST NO. 1
           KAWASAKI  KH500
                                                      VEHICLE EMISSION RESULTS
                                                    LIGHT DUTY EMISSIONS TEST
                                        OATfc  10/lf/H,                     MFGR, CODE
                                                  .SI LITRE a             CURfl WT,
            BAROMETER 7H3.17 MM OF  HG.
            DRY HtlLB TEMP.   ?b.7 DEC.  C
            PEL, HUMIDITY     »] PCT.

            EXHAUST f MISSIONS
     H Olf. PRKSS.,
BAG HFSUITS
BAB MO.
   ROLL
   HH
   HC
   HC
   HC
   en
   ro
   co
   CO
     SAMPLE
     SAMPLE
                      SAMPI.F
                      RACKGHO
                                                MM.
                              METFR HEADING/SCALE
                              PPM
                              IETER READING/SCALE
                              PPM
                              METFR KFADT.NG/SCALF
                              PPM
                co?
 NIIK
 «C)X
 so?
 SOS

 HC

 Cn?
 NOX
 so^
 HC
 CO
 CO?
NOX
soe
TOTAL
       SAMPLE
       SA"PLE
       BACXGRO
       HAC«GRO
       SAMPLE
       SAMPLE
       BrtCKHHO
       HACK«R(>
       SAMPLE
       SA.*PLF
       HACKGRO
                              PPM
                              METEH  RFAOING/SCALF
             MFTER  Rf ADING/SCALF
             PEHCENT
             MFTEH  REAOIMG/SCALE
             PPM
             MtTER  REAniNR/sCALF
             ppM
             METfR  »F AO JNG/SC4LF
             PPH
             M£TFR  RFAniNG/SC ALE
            PPM
                                   PPM
                    CfJCEMTRATION  PP«*
                    cn^CEMTRATIOW  PCt
                    COUCtwrPATIOnl  PPM
                    CONCENTRATION  PPM
                    "ASS GRAMS
                    -«AS3 GRAMS
                    MASS GRAMS
                            GR«MS
                                                                                        -D
                                                                                        0 KG
YR.
GVM
                                                                                                                                 o KG
•"EIGHTH)  MASS  HC
WfclGHTFO  MASS  CO
«F. IGHTFfl  MASS  CO?
WEIGHTED  MASS  NOX
ftlGHTeo  "ASS  sna

ACTUAL DISTANCF

FlJEL*FCn:JO«Y Hy
TOTAL CARflO'i EXMA03'
ESTfATtl) FtlfL
                                          GRAMS/KILOMETRE
                                          GRAMS/K HOME THE
                   11,IH  KILOMETRE

                     BALANCE =  IH,
                                         ,«7KG.
                              751. •
                                                       K tl D^E TRE/LITRC
                                                      GRAMS
                                                                   WET  BULB TEMP  17. H DEC. C
                                                                   ABS,  HUMIDITY   t.? GRAMS/KG
                                                                        ROLL CONSTANT    ihj.s?
                                                                     BLOWER INLtT PRFS3., Gl HqS.J MM.
                                                                     BLOWER INLET TFMP.   
-------
                     TABLE
U)
Ul
                  EXHAUST EMISSIONS FROM SINGLE BAG SAMPLE
                        VEHICLE NUMBER bOO
              DATE  10/12/71,               TIME     -0  MRS.
              MODEL   iq?b  KAWASAKI  KHSOO  HINAY  CYCLE
              DRIVER   JB                 TEST WT,      0 KG.
              WET BuLB TEMP   id  C         DRY BULB  TEMP 2b C
              SPEC, HUM.   7.H GRAM/KG    8ARO.   7H3.2  MM  HG.
                                                TEST NO.  1
                                                ENGINE  .5 LITRE  3
                                                GVW    0 KG
                                                REL. HUM.  3H.H PCT
                                                MEASURED FUEL  o.oo KG
RUN DURATION
BLOrtER INLET PRESS,
BLOWER OIF.  PRESS.  H82.b
BLOWER INLET TEMP,
DYNO REVOLUTIONS
DISTANCE TRAVELED
BLOMER REVOLUTIONS
BLOWER CU. CM /REV.  8100
                                           MINUTES
                                           -MM.  Hao
                                           MM   HSO
                                       H3   DEG.  C
                                    lb.53  KILOMETRES
                BAG RESULTS
                 HC  SAMPLE
                 HC  SAMPLE
             METER READING/SCALE
             PPH
 HC   BACKGRD METER READING/SCALE
 HC   BACKGRD PPM
 co   SAMPLE  METER READING/SCALE
 CO   SAMPLE  PPM
 co   BACKGRD METER READING/SCALE
 CO   BACKGRD PPM
 coz SAMPLE  METER READING/SCALE
 CO; SAMPLE  PERCENT
 co? BACKGRD METER READING/SCALE
 cog BACKGRD PERCENT
  NOX SAMPLE   METER READING/SCALE
  NOX SAMPLE   PPM
  NOX BACKGRO METER  READING/SCALE
  NOX BACKGRO PPM
  HC  CONCENTRATION  PPM
  CO  CONCENTRATION  PPM
  CO? CONCENTRATION  PCT
  NOX CONCENTRATION PPM
  SO? COCENTRATION PPM
HC MASS (GRAMS)
CO MASS (GRAMS)
CO; MASS (GRAMS)
NOX MASS (GRAMS)
SO! MASS (GRAMS)
HC GRAMS/KILOMETRE
CO GRAMS/KILOMETRE
CO? GRAMS/KILOMETRE
NOX GRAMS/KILOMETRE
S02 GRAMS/KILOMETRE
HC GRAMS/KG OF FUEL
co GRAMS/KG OF FUEL
co? GRAMS/KG OF FUEL
NOX GRAM$/KG OF FUEL
SOJ GRAMS/KG OF FUEL
CARBON BALANCE FUEL





1.85
25. HO
50. H5
.02
0.00
*b.8H
bb2.1
1315
.H2
0.00
ECONOMY
43.2/H
H320
 B,b/3
  8b
81,1/2
  .1/2
   H
H2.S/3
 .72
 3.
 .OS
 3.1/2
 3.1
 1.8/8
 1.9
                                                           S«20
                                                             ,b8
                                                             2.3
                                                           0.0
                                                          lb2.8R
                                                          "Hfl.92
                                                          83*. OH
                                                             .87
                                                           0.00
                                               HC  GRAMS/MIN
                                               co  GRAMS/MIN
                                               C02 GRAMS/MIN
                                               NOX GRAMS/MIN
                                               302 GRAMS/MIN
                                              12.75
                                               32.9
                                                 bS
                                                .OS
                                               0.00
                                              9. IS
                                                                    KILOMETRES/LITRE

-------
                                           TABLE
OJ
           UNIT NO.  bon
           VEHICLE MODEL
      TEST NO. t
KAWASAKI KH 500
              VEHICLE EMISSION RESULTS
      1«»?S  LIGHT DUTY EMISSIONS TEST
DATE 10/13/71.                     MFGR, CODE
ENGINE    .51 LITRE 3             CURB WT.
     •0
     0 KG
YR.
GVM
1971,
   0 KG
           BAROMETER 7»5.»q MM OF H6.
           DRY BULB TEMP.   85.b DEG. C
           REL. HUMIDITY     50 PCT.

           EXHAUST EMISSIONS

                BLOWER OIF. PRESS., GB. 1BB.li MM.
                BAG RESULTS
                BAG NO.
                BLOWER REVOLUTIONS
                POLL COUNTS
                        HBO
HC
HC
HC
HC
CO
CO
CO
CO
COB
COB
CO?
COS
NOX
NOX
NOX
NOX
302
S02
302
SO?
HC
CO
COB
NOX
SOB
HC
CO •
COB
NOX
SOB
SAMPLE METER READING/SCALE
SAMPLE PPM
BACKGRO METER READING/SCALE
8*CKGRD PPM
SAMPLE METER READING/SCALE
SAMPLE PPM
BACKGRD METER READING/SCALE
BACKGRD PPM
SAMPLE METER READING/SCALE
SAMPLE PERCENT
BACKGRO METER READING/SCALE
BACKGRO PERCENT
SAMPLE METER READING/SCALE
SAMPLE PPM
BACKGRD METER READING/SCALE
BACKGRD PPM
SAMPLE METER READING/SCALE
SAMPLE PPM
BACKGRD METER READING/SCALE
BACKGRO PPM
CONCENTRATION PPM
CONCENTRATION PPM
CONCENTRATION PCT
CONCENTRATION PPM
CONCENTRATION PPM
MASS GRAMS
MASS GRAMS
MASS GRAMS
MASS GRAMS
MASS GRAMS
               TOTAL CARBON GRAMS
               WEIGHTED MASS HC
               WEIGHTED MASS co
               WEIGHTED MASS cos
               WEIGHTED MASS NOX
               WEIGHTED MASS SOB
               ACTUAL DISTANCE
                                    1
                                  h?Sb
                                   3HO
                                  1S.S/1
                                  1550
                                   d.B/3
                                    ba
                                  1,0.7/2
                                  3153
                                   0.0/2
                                     0
                                  B7.7/3
                                   .»5
                                   B.»/3
                                   .0*
                                   2.0/3
                                   B.O
                                    .7/8
                                    .7
                                  •O.O/*
                                   0.0
                                  -O.O/*
                                   0.0

                                  1191
                                  3075
                                   .»B
                                   1.1
                                   0.0
                               113.11
                               157.IB
                               310,81
                                   .11
                                 0.00
                               251.15
          11.»q  GRAMs/KUoMETRE
          Bb.SI  GRAMS/KILOMETRE
          51,83  GRAMS/KILOMETRE
            .08  GRAMS/KILOMETRE
           0.00  GRAMS/KILOMETRE

          11,11  KILOMETRE
               FUEL ECONOMY BY CARBON BALANCE «  11.1  KILOMETRE/LITRE
               TOTAL CARBON EXHAUST            7bb.?S GRAMS
               ESTIMATED FUEL WEIGHT a   ,B1KG,
                                                       WET BULB TEMP  18.3 DEG.  C
                                                       ABS. HUMIDITY  10.3 GRAMS/KG
                                                       DYNO ROLL CONSTANT   1b7.17
                                                       BLOWER INLET PRESS.,
                                                       BLOWER INLET TEMP.
                                                  61 157.B MM.  HBO
                                                  13 DES.  C
                           t
                        107bB
                          3731
                         30.b/1
                         iuoO
                          S.b/3
                           3b
                         fO.5/2
                         1832
                           ,1/B
                           f
                         17.0/3
                          ,B7
                          B.l/3
                          .03
                          1.5/B
                          l.S
                           .7/B
                           .7
                         -O.O/*
                          0.0
                         -O.O/*
                          0.0

                         30Bb
                         17SO
                          .B»
                           .8
                         0.0
                      132.Ob
                      157.7B
                      335.17
                         .13
                        0.00
                      B73.»B
  3
bZbl
                                                                                              3bSO
                                                                                               1.7/3
                                                                                                17
                                                                                              bB.l/B
                                                                                              3258
                                                                                                .1/3
                                                                                                 t
                                                                                              25.3/3
                                                                                               .11
                                                                                               3.3/3
                                                                                               .0»
                                                                                               2.1/2
                                                                                               B.I
                                                                                              -O.O/*
                                                                                               0.0
                                                                                              -O.O/*
                                                                                               0.0

                                                                                              3b3*
                                                                                              3177
                                                                                               .38
                                                                                               1.3
                                                                                               0.0
                                                                                             R2.23
                                                                                            lbB.7b
                                                                                            307.15
                                                                                               .11
                                                                                              0.00
                                                                                            333.be

-------
U>
-J
                  TABLE        EXHAUST EMISSIONS FROM SINGLE BAG SAMPLE
                                     VEHICLE NUMBER t>00
           DATE 10/13/76              TIME    -0 HRS,
           MODEL  117b KAHASAKI KM SOOHlWAX CYCLE
           DRIVER   U                TEST WT.     0 KG.
           BET BuLB TEMP  H C        DRY BULB TEMP  2b C
           SPEC. HUM.  H.5 GRAM/KG   BARO.  7»b.O MM  HC.
                                                TEST  NO.   I
                                                ENGINE  .5 LITRE   3
                                                GVW    0  KG
                                                REL.  HUM.  53.5 PCT
                                                MEASURED  FUEL  0.00 KG
RUN DURATION
BLOWER INLET PRESS.
BLOWER OIF.  PRESS.
BLOWER INLET TEMP,
DYNO REVOLUTIONS
DISTANCE TRAVELED
BLOWER REVOLUTIONS
BLOWER CU. CM /REV.
                                  12.78 MINUTES
                                  tST.8  MM. H20
                                  *«?.«,  MW  HeO
                                    *3  DEC. C
                                        KILOMETRES
                                    •use
                                  B101
SAG RESULTS
  HC   SAMPLE  METER READING/SCALE
  HC   SAMPLE  PPM
  HC   BACKSBD METER READING/SCALE
  HC   BACKGRO PPM
  co   SAMPLE  METER BEADING/SCALE
  co   SAMPLE  PPM
  co   BACKGRO METER READING/SCALE
  co   BACKGRD PPM
  co? SAMPLE  METER  READING/SCALE
  COS SAMPLE   PERCENT
  co? BACKGRD METER  READING/SCALE
  COS BACKGRD PERCENT
  NOX SAMPLE   METER READING/SCALE
  NOX SAMPLE   PPM
  NOX BACKGRD MF.TER READING/SCALE
  NOX BACKGRD PPM
  HC  CONCENTRATION PPM
  CO  CONCENTRATION PPM
  COa CONCENTRATION PCT
  NOX CONCENTRATION PPM
  SO? COCEMTRATION PPM
  HC  MASS (GRAMS)
  CO  MASS (GRAMS)
  CO? MASS (GRAMS)
  NOX MASS (GRAMS)
  302 MASS (CRAMS)
                 GRAMS/KILOMETRE
                 GRAMS/KILOMETRE
HC
CO
CO?
NOX GRAMS/KILOMETRE
so? GRAMS/KILOMETRE

HC  GRAMS/KG OF FUEL
CO  GRAMS/KG OF FUEL
CO* GRAMS/KG OF FUEL
NOX GRAMS/KG OF FUEL
902 GRAMS/KG OF FUEL
                       10.^fe
                                      .0?
                                     0.00
                                   t.78.5
                                                         1710
                                                          1.3/3
                                                           13
                                                           15
                                                          1.8/3
                                                          .'1
                                                          3.1/3
                                                          .05
                                                          1.5/8
                                                          l.S
                                                          5743
                                                          o.o
                                                        1BO.B3
                                                        888.30

                                                           .8'
                                                          0.00
                                     .*!
                                    0.00
                                HC  GRAHS/MIN
                                co  GRAMS/MIN
                                cog  GRAMS/MIN
                                NOX  GRAMS/MIN
                                so?  GRAMS/MIN
             CARBON BALANCE FUEL ECONOMY
  35.?
    t>*
   .08
  0.00
IB.eh
                                                                  KILOMETRES/LITRE

-------
                                           TABLE
                                                                    VEHICLE EMISSION HESULT3
CD
UMIT MO. UK) TEST MO. 1
VEHICLE WiOtL KII-SIICI 1ST CAT+PORT LINERS
BARPHEUU 7tl.l7 MN OF HG.
DRY (MIL" TEHF. 2b.7 OfcG. C
RtL. HUKll'ITY SI PCT.
EXHAURl E.niRSTUHS
HUMIH 'OIF. PP.FSS., C?, IHa.b KM. Hi
BAG HF SM TS
B A 0 W 0 .
RLfl**£R KF VCILl/T £ UNS
ROLL CULWTS
HC SAMPLE Hffru READING/SCALE
HC SAKPLt PPM
HC BACKGKCI flFIEK Kf.ADING/ISCALE
HC MCKGNO PPM
CO SAMPLE NFTER «EAOIJ»G/SCALE
CO SAKPI.E PPH
CO f)ACKG*ING/SCALE
CO HACKliKt) PHH
CO? SAMPLE MtTF.H READING/SCALE
COa SAKPLt PEKCENT
ClIH UACKGWD HE TEH READING/SCALE
TO? f>ACKf:i*t> PERCEIIT
M)> SAKPLE METER REDOING/SCALE
N0> SAMPLt PPM
M0» HACKGHO HETER REAOING/SCALE
HOX fiACKGfil) PPH
SO? SAMPLE MFTF.K RF.AOING/SCALE
SO? SAMPLE J'PK
SIH1 bACKKKU MEIKP RLAOING/SCALE
Rll? HACKKKt; PPH
HC CI'NCEMTH*Tl()N PPM
CO CflWCENTHATION »PH
CO? CONCF.NTKA1IOM PCT
NOX CONCEMTKA1ION PPM
SOE CU^CErjIKATIiltJ PPM
HC MASS C,|vANS
CO MAi>S l.RAI^P
CO? «A?S GKA'IS
N(l> "IASS GRAHS
S0RA|i
eO^-SO B


KF
At
on

4L(
HL(

e
3773
•it.H/a

t/"»
«fi
83.4/3
2f'B'i
-b/3
11
31.S/3
.52
3. 1/}
.115
.S/?

.H/2
.H
-O.n/*
U.ll
-U.U/*
O.n
3bll
2515
."*7
.1
o.n
15.51
IH3.41
)"?3.3h

n.nn
'7*. 75
                                                     MFGR. CODE
                                                     LURQ wT.
                                                                                                     -II
                                                                                                     0 KG
YR.
     iS7b
        0 KQ
             WEIGHTTK MASS HC
             WElGKTfl/ MASS CO
             WEIGHTED MASS cos
                       MASS Mix
                            soe
             ACTUAL DISTANCE
      GHAMS/KILOMETHE
  .til
 (1.00 GHAMS/KILOHETSF.

12.05 KILOHETKE
             FUtL ECONnnr  t-Y  CAKBON BALANCE. =   15.0  KILOMETKE/LITRE
             TOTAL CACbON  EXHAUST            7S7.lt, SPAMS
             ESTIhATEO  HlFI  fcflGHT =   .87KG.
                                                                                       rttJLfl TEMP  iq.» OES. C
                                                                                   A13.  HUMIDITY  11. t GRAM5/KG
                                                                                   UYNd  KOLL CONSTANT   
-------
                    TAHt>
                                           FMISSHIN3 FROM  SINGLE BAG SAMPLE
                                        VEHICLE
             HATE  1/P1/77               TIME     -fl HR3.         TEST NO.   1
             MODEL  «17(, hAHASAKl  KH-Sfif) FEI  1ST CAT+PORT LINERS tMGINF  . S LIIRE   3
             PRIVtP   KN                 TEST  WT.     n KG.      GVW    II KG
             «FT HtUli; 1FMP   IB  C         DRY BtlL" TKMP  "?» C     KKL. HUM.  Sl.'l PCT
             SPFC. Wif-....-.1II. r GRAM/KG   HARD.   7't?.7MM  MG.    HtA.SUHtO FUEL  O.IIIIKi;
               CUN DUPATIOH
               BLOHtK INLtT PRESS.
               RLllbtK DIP.  PHtSS.
               BLuwtR INLET TEMP.
               DYNU REVOLUTIONS
               DISTANCE TRAVELED
               BLO»!tR KF VOLUTIONS
               BLOWER CO. CM  /REV.
                      IS. 7b MIMIITE-.fi
                      »57.?   MM.  H?0
                      »8?.b   MM  H80
                        13  DEC,.  C
                             KILOMETRES
a
H
oo
BA6 RESULTS
 HC  SAMPLt   METFK
 HC  SAf'.PLfc   PPM
 HC  H*CKGRl>
     HACKGRD PPM
     SAK.PLF
     SAKPLE   PPM
                HC
                cu
                CO
                en
                CO
                                   FADING/SCALE
    HACKGRO MFTFR READING/SCALE
    h'ACKGHO PpM
co? SAMPLE   MITER RtrAOING/SCALK
COa SAKiPLt   PERCEMT
CO? NACKGKD METER °hAOIHG/SCALE
CO? WACKGRO PERCENT
NOX SAMPLE   METER
MOX SAMPLE   PPM
NOX AACKRNO METFR READING/SCALE
NOX HAChURO PPM
HC  Ctl'.CEMTRATION PPM
CO
                     CIINCKMWATIOH PCT
                                   PI'M
                                  PPn
MOX
SO?
HC
CO
COR  MASS
NOX  MASS (GRAMS)
SO?  MASS (GRAMS)
                          (GRAMS)
                     'USS (GRAMS)
                                                             U.4/H
                                                 1
                                              hf.2/3
                                              I. IS
                                               3.1/3
                                               .115
                                              57115
                                              1.11
                                                .ft
                                              o. n
                                             Hb.83
                                                              .07
                                                             I). OP
             HC   GRAMS/klLOMFTNE      «?.R3
             CO   GRAMS/KlLOMETRi-     ?b.be
             Co?  GUA^S/KILOMF. iRt     HI. so
             NOX  GRAhS/KILOMF Tf(F       .00
             SO?  GKAM!>/hILOMF 1P£      n.OH
             HC  GHAHS/KG OF FIIFL   H7.71
             ro  GRAM.S/KG OF FUEL   h3>.»
             COP GP/>MS/KG OF FUEL    1153
             NOX GRAHS/KU OF FUEL     .10
             SOP GHAMS/KG OF FUFL    U.ni)
             CARBON BALANCE HJFL
                                 HC   GR4MS/MIN
                                 CO   li»AMS/MlN
                                 CO?  G»«'1S/MIM
                                 MOX
                                 soe
                                                 .01
                                                              17. Ml   KIl.OrtETWFS/I.JIRF

-------
             UNIT NO.   hOO
             VEHICLE MODEL
                TABLE

      TEST NO. Z
KH-500 1ST CAT+PORT LINERS
              VEHICLE EMISSION HESULTS
      1<»75  LIGHT DUTY EMISSIONS TEST
DATE  »/?b/77                     MFGR. CODE
ENGINE    .51 LITRE 3             CURB WT.
-0
a KG
YH.
(JVM
                                                                                                                                  0  KG
             BAROMETER  7Mb.00  MM  0F  HG.
             DRY BULB TEMP.    2b.7 DEC.  C
             REL. HOUIOITV      35 PCT.

             EXHAUST EMISSIONS
O
BLOHER OIF. PRESS., GS, »82.b MM, H?0
BAG RESULTS
BAG MO.
BLOWER REVOLUTIONS
ROLL COUNTS
HC SAMPLE METER READING/SCALE
HC SAMPLE PPM
HC BACKGHO MtTEH READING/SCALE
HC RACKGRD PPH
co SAHPLE METER READING/SCALE
CO SAMPLE PPM
CO BACKGRD METER READING/SCALE
CO BACKGRO PPM
COS 3AHPLE MPTER READING/SCALE
C02 SAKPLE PERCENT
C02 BACKGRD METER READING/SCALE
CO? BACKGHD PERCENT
NOX SAMPLE METER READING/SCALE
NOX SAMPLE PPK
NOX BACKGRD HETER READING/SCALE
NOX BACKGRD PPK
SO? SAMPLE "METER READING/SCALE
SO? SAHPLE PPM
SO? BACKGRD METER READING/SCALE
S02 BACKGRD PPM
HC CONCENTRATION PPM
CO CONCENTRATION PPM
COS CONCENTRATION PCT
NOX CONCENTRATION PPM
302 CONCENTRATION PPM
NC MASS GRAMS
CO MASS GRAMS
CO? MASS GRAMS
NOX MASS GRAM3
302 MASS GRAMS
TOTAL CARBON GRAMS
WEIGHTED MASS HC -».27 GRAMS/KILOMETRE
WEIGHTED MASS CO 28. 2» GRAMS/KILOMETRE
WEIGHTED MASS toz qs.i? GRAMS/KILOMETRE
WEIGHTED MASS NOX .01 GRAMS/KILOMETRE
WEIGHTED MASS S02 (1.00 GRAMS/KILOMETRE


1
b2S2
3SOb
20. 3/"»
2030
1.9/3
11
S5.7/3
28HS
0.0/3
0
»0. 2/3
.b8
3.5/3
.05
l.b/2
l.b
,7/S
.7
-O.O/*
n.D
-o.o/*
o.o
2013
2771
.b3
1.0
0.0
51. OH
1H2.29
511. »»
.07
0.00
2»H.7P





                ACTUAL DISTANCE
                                      12.11  KILOMETRE
                                                        WET  BULB TEMP  lb.7  DEG.  C
                                                        AflS,  HUMIDITY   7.8  GRAM8/KG
                                                        DYNO  ROLL CONSTANT   11.7. S7
                                                                                    BLOWER INLET PRESS., GI »S7.2 MH. H?O
                                                                                    BLOWER INLET TEMP.   »s DEC. c
                                                    3781
                                                  , »2.3/3
                                                    HS3
                                                    2.H/3
                                                     It
                                                   82.2/3
                                                   22so
                                                     .1/3
                                                      s
                                                   31.3/3
                                                    .se
                                                    3. a/3
                                                    .05
                                                     .7/2
                                                     .7
                                                     .(,/?
                                                     .b
                                                   -o.n/*
                                                    u.o
                                                   -o.o/*
                                                    O.D

                                                    too
                                                                                 .1
                                                                                0.0
                                                                              17. »S
                                                                             193. bl
                                                                             bS?.D7
                                                                                .oe
                                                                               0.00
                                                                             377. Hb
                FUEL ECONOMY  BY CAR60N  BALANCE =  15.1
                TOTAL  CARBON  EXHAUST             7SS.'b
                ESTIMATED FUEL HEIGHT =   .87KG.
                            KILOMETRE/LITRE
                           GRAMS
                                                                                                  3H81
                                                                                                 8b.7/3
                                                                                                  Bb7
                                                                                                  a. 1/3
                                                                                                   .2/3
                                           .72
                                           3.2/3
                                           .05

                                            !l
                                            .b/l
                                            .b
                                         -O.O/*
                                          0.0
                                         -O.O/*
                                          0.0

                                          8*8
                                                                     .b8
                                                                      .3
                                                                     0.0
                                                                  21.53
                                                                 ise.t*
                                                                 9H7.0'?
                                                                     .03
                                                                   0.00
                                                                 233.53

-------
       TABLE
                    EXHAUST EMISSIONS FROM SINGLE BAG SAMPLE
                          VEHICLE NUMBER bOO
o
H
H
DATE  »/2b/77              TIME    -0 HRS.        TEST NO.  2
MODEL  197b KAWASAKI KH500 FET 1ST CAT+PORT LINERS  ENOINE  .5 LITRE  3
DRIVER   KN       *        TEST HT.     0 KG.     GVH    D KG
MET BULB TEMP  17 C        DRY BULB TEMP  87 C    REL. HUM.  35.1 PCT
SPEC. HUM.   7.R GRAM/KG   BARO.  7tb.O MM  HG.   MEASURED FUEL  11.00 KG
  RUN DURATION
  BLOWER INLET PRESS.
  BLOHER DIF.  PRESS.
  BLOWER INLET TEMP.
  DYNO REVOLUTIONS
  DISTANCE TRAVELED
  BLOHER REVOLUTIONS
  BLOWER CU. CM /REV.
 12.75 MINUTES
 •J57.2  MM.  H20
 482.b  MM  H20
   43   DEG.  C
 9933
Ib.Sl   KILOMETRES
   9»73
 8102
  BAG RESULTS
   HC  SAMPLE  METER READING/SCALE
   HC  SAMPLE  PPM
   HC  BACKGRD METER READING/SCALE
   HC  BACKGRD PPH
   CO  SAMPLE  METER READING/SCALE
   CO  SAMPLE  PPM
   CO  BACKGRD METER READING/SCALE
   CO  BACKGRD PPM
   C08 SAMPLE  METER READING/SCALE
   C02 SAMPLE  PERCENT
   C02 BACKGRD METER READING/SCALE
   C02 BACKGRD PERCENT
   NOX  SAMPLE   METER READING/SCALE
   NOX  SAMPLE   PPH
   NOX  BACKGRD  METER  READING/SCALE
    NOX  BACKGRD PPM
    HC  CONCENTRATION PPM
    CO  CONCENTRATION PPM
    C02  CONCENTRATION PCT
    NOX  CONCENTRATION PPM
    302  COCENTRATION PPM
    HC  MASS (GRAMS)
    CO  MASS (GRAMS)
    C02 MASS (GRAMS)
    NOX MASS (GRAMS)
    S02 MASS (GRAMS)
 HC  GRAMS/KILOMETRE     2.9*
 CO  GRAMS/KILOMETRE    2b.07
 C02 GRAMS/KILOMETRE    81.bB
 NOX GRAMS/KILOMETRE       .00
 SO? GRAMS/KILOMETRE     0.00

 HC  GRAMS/KG  OF  FUEL   70.b»
 CO  GRAMS/KG  OF  FUEL   b2b.l
 CO? GRAMS/KG  OF  FUEL   19b2
 NOX GRAMS/KG  OF  FUEL    .09
 SO? GRAMS/KG  OF  FUEL   0.00
                       12.8/H
                       1280
                        1.9/3
                         19
                       91.1/2
                       57*3
                         .1/2
                        1.15
                         3.8/3
                         .Ob
                         1.2/2
                         1.2
                          .8/2
                          .8
                        lib*
                        5517
                        1.10
                          .5
                        0.0
                       »8.5b
                      H3D.39
                     13H8.b3
                         .Ob
                        0.00
           HC  GRAMS/MIN
           CO  GRAMS/MIN
           COS GRAMS/MIN
           NOX GRAMS/MIN
           SOS GRAMS/MIft
  CARBON  BALANCE FUEL ECONOMY
                                                             3.81
                                                             33.8
                                                              IQb
                                                              .00
                                                             0.00
                                                           17. bt
                                                       KILOMETRES/LITRE

-------
?
H
     NO,  tB»
VCMICLt MOOfL
                               uttc

                     TEST N8» I
                      CAT*Lf*N«?.L.
                               *t»ULT»
      !'?«  LI8MT PUTt EMtBBION* t||T
0»Tl  1/lf/T?                     »rC«,  COM
EM6INC    .ff Lim I             CURI «T,
BAftOMCTC*
p*v 8tit» Tt«*».
•n.
                 *M Of US',
                 M '.t. ot e.
                  ti
         EIMAUST {MISSIONS

              Btffwf* 01 •'.
              BAB RESULTS
              BAB NO.
              HOME* MVOLUTtONS
              »OLL
              MC
                        »t»oi»i«/«c*te
              €0
              CO
              CO
              CO
              cot
              COf
              cot
              cot
                        «»on»c/»c«te
                  **rrei  »c»oit»»/ic*t.f
    NQV
                 «cri«
         IIC1800 MM
    MOI
    •or
    •01
    •01  t«c«*«o
    •ot
    MC
    CO
    COf
    NOI
    •or
    CO   M*|*
    COf  MJISS fiff«M«
         Cft«CCNTII*TION MM
         COwCINt**T!ON MM
         CONCCNI««TfOM fCT
                       MM
                       MM
    •of
    TOTAL
   MtlONffO •*<•• MC
   NtltMfEO M*|» CO
   MtUMTtO *•<•• COf
   MCUHTEO •**•> NOI
   MEIftHTCO "*»• IOC
        10. I/*
        1010
          .1"
          10
        •o.r/*
         in
          ,t/«
          t
        *0.^/l
         *••
         '.f/l
         ,0k
         §.«/f
         •.«
         i.l/l
       100 »
        »«t
        .*r
        ».»
        0,0
      •l.*l
      11,00
                                               0,00
                                             til. If
                          .01
                         0,00 9*AM»/NtLOMCTIt|
    ACTUAL DISTANCE
                        If, 10 KILOMETftC
    FUEL  ECONOMY or CAMION BALANCE •
    TOTAL CARBON CKHAUIT            h
    CST1MATEO FUEL NC18MT •    ,*1K6,
                                     11*1  KILOMETHE/LITKE
                                     l.^1 6RAM&
                                                                                                 •Q
                                                                                                 0 Kfl
                                 •Ull UN*   n.« DCS. C

                             OVMO NOLL CONSTANT   «h'



                                                 61
T*.
C*M
I'Jh
   0 «0
                                                                             INLET
                                                                      •LOME*  INLET TfW.


                                                                                    1
                                                                                  bttb
                                                                                   I1QI
                                                                  II. I/I
                                                                   III
                                                                   ,u»
                                                                   10
                                                                           111
                                                                  0.0
                                                                n.ir
                         .0?
                       0.00
                      iro.i;
                                                                                     1
                                                                                   »,0

                                                                                   .•I
1.1
•o.o/*
0.0
•o.o/*
0.0
1.0
•o.o/*
0.0
•o.o/*
o.o
1.0
•o.o/*
0,0
•o.o/*
0.0
                                                                                   rn
                                                                                            t.o
                                                                                            B.O
                                                                                           fc.«»
                                                                                          I'.lfc
                                                                                           0,00
                                                                                         ill. If
                                                                                             OC6, C

-------
U>
                    EXHAUST EMISSIONS  FROM BINQLE «AO SAMPLE
                          VEHICLE  WJMBER
                    TAME
            M. -.  */!!/»   ^          TIME     .0 MRS.        TEST NO   1
            n«5r. "JS ***•'**» «"•••" '« CAT.LEAN .'P.L.     ENCINE  .1 LITRE  »

            fSWSti ?E"NP  «o c         !!'T^T? -11^° '••     8VW    ° "8
 •»!».«
 Mil
U.S4
              MUM
                     IMLtT  ME8S,
              8tot»t« oir.   MMI.
              •LO«tM t»f|.fT  TfMP.
              OVNO *CVOtUT10N|
              DISTANCE THAVtLCO
              BtO«E« REVOLUTIONS
              •LOME* eu, CM
                             MM. M{0
                             MM  MCO
                            ore. c

                            KILOMETRES
                           METE*  UADINO/ICALE
                           »'M
                           MCTER  READING/SCALE
  B»0  WESUtTS
   MC   SAWLE
   HC   I AMPLE
   MC   iAcKCR
   MC   tACKORO
   CO   SAMPLE   "ETER RCAOlNO/SCALE
   CO   SAMPLE   PPM
   CO   SACKORO  MtTCi "EAOIMO/SCALE
   CO   SACKORO  PPM
   coi SAMPLE   MITC* HEAOINO/SCALE
   C0| SAMPLE   HdCENT
   cot SACKORO  MCTER PEAOIM»/SCALE
   COf SACKORO  PERCENT
   MO* SAMPLE   MCTC« OEAOtMO/SCtlt
   MOi SAMPLE   PPM
   MOI tAcxMo  Mfffi REAOINQ/ICALE
   M0« SACKSRO  PPM
   MC   CONCENTRATION PPM
   CO   CONCENTRATION PPM
   COf CONCENTRATION PCT
   NOf CONCENTRATION MM
   sot eoct MIRATION
   MC   MASS (OR AMI I
   CO  MAM (9KMS1
   C0| MAfl IMAMf)
   NOI MASS (ORAMf)
   SOI MA|S (ORANI)
                        m
                        i.'/i
                         17
                       M.»/«
                        fbb
                         *!/•
                          0
                       IJ.O/I
                        .0?
                       tO. 9/1
                       19,9
                                                         f'l
                                                         «•*
                                                         i.ti
                                                         H.»
                                                         0.0
                                                        lO.lfc
                                                        M.H
                                                      HOI. SI
                                                         «.S>
                                                         0,00
MC  ORAMB/KILOM1TRE
co
cor
MOK
•Of 9«AMB/KILO«
-------
UNIT MO,  bOQl
VEHICLE MODEL
DRY BULB TE*P.
flCL. HUMJOITV

EXHAUST EMISSIONS
                TABLE

      TEST NO, i
KH-SOO CATtLEAN+P.L.
                 21."» OEG. C
                  83 PCT.
DATE
ENGINE
        VEHICLE EMISSION RESULTS
H7S  LIGHT DUTY EMISSIONS TEST
                            MFGR.  CODE
    .52 LITHE  3             CURB «T.
                                                                                    .0
                                                                                    0 KG
                                                                                                       YR,
                                                                                                                   0  KG
     BLOWER RIF', PRESS.. G2, »87.| MM, «?0
     BAG RESULTS
     BAG NO.
     HtOWES REVOLUTIONS
11 Wk»|
HC
HC
HC
HC
CO
CO
CO
CO
C02
COS
cos
C02
NOX
NOX
NOX
NOX
502
SOS
soe
302
MC
CO
CO?
NOX
902
HC
CO
CO?
NOX
S02
SAMPLE METER READING/SCALE
SAMPLE PPM
BACKGRO METER READING/SCALE
8ACKGRO PPM
SAMPLE METER READING/SCALE
SAMPLE PPM
BACKGRD METER READING/SCALE
BACKGRO *»P«
SAMPLE METER READING/SCALE
SAMPLE PERCENT
BACKORD WETER READING/SCALE
BACKGRD PERCENT
SAMPLE METER READINO/SCALE
SAMPLE PPM
BACKGRO METER RE*OIW FUEL WEIGHT *
                                                                  MET BULB TEMP  ?2.2 BEG.  C
                                                                  ASS, HUMIDITY  lb.3 6RAMS/KG
                                                                  OYNO ROLL CONSTANT
                                                                  BLOWER INLET PBfSS.,  Ql  Hb2.3  MM,  *eo
                                                                  SLOWER INLET T£Mp,    «3  DEC. C
                                                             107H3
                                                               3ROO
                                                              31,1/3
                                                               311
                                                                ,3/»
                                                                30
                                                               777
                                                                .?/*
                                                                 i
                                                              31,b/3
                                                               .5?
                                                               3,»/3
                                                               .05
                                                               1.1/8
                                                               1.1
                                                              0.0
                                                             •o.o/*
                                                              0.0
                                                              7*7
                                                              0.0
                                                            12. H
                                                            bS.ll
                                                              .OR
                                                             a, on
                                                                               OS,?/*
                                                                                     .1/3
                                                                                      a
                                                                                   H.b
                                                                                     .b
                                                                                  -O.O/*
                                                                                   0.0
                                                                                  •P.BX*
                                                                                   n.o
                                                                               H.O
                                                                                683. 80
                                                                                   .n

-------
*»
in
                    TABLE        EXHAUST EMISSIONS FROM SINGLE BAG SAMPLE
                                      VEHICLE NUMBER bOO
            DATE  S/Ib/77              TIME    -0 HRS.
            MODEL   Il7b KAWASAKI KHSOO FET C*T»L£AN +P.L.
            DRIVE*   KN                TEST WT.     0 KG.
            NET BULB TEMP  It c        DRY BULB TEMP  8b C
            SPEC. HUM.  J1.8 GRAM/KG   BARO.  710.7 MM  HC.
                                               TEST NO.  t
                                               ENGINE   .5 LlTRf  1
                                               GVN    0 KG
                                               REL. HUM.  b7.8 PCT
                                               MEASURED FUEL  o.oo KG
              RUN DURATION
              RLOHER  INLET PRESS!
              BLOWER  OIF'.  PRESS.
              BLOWIR  INLET TEMP,
              DYNO  REVOLUTIONS
              DISTANCE TRAVELED
              BLOWER  REVOLUTIONS
              BLONER  CU.  CM  /REV'.
 18.77 MINUTES
 157.8  MM.  H80
 188. b  MM  H80
   13
 1151
U.S5
                           DEO.  C

                           KILOMETRES
                     80^5
BAG RESULTS
 HC  SAMPLE  METER READING/SCALE
 HC  SAMPLE  PPM
 HC  BACKGRD METER READING/SCALE
 HC  BACKGRD P?M
 CO  SAMPLE  METER READING/SCALE
 CO  SAMPLE  PPM
 co  BACKGRD METER READING/SCALE
 CO  BACKGRD PPM
 coj SAMPLE  METER READING/SCALE
 COt SAMPLE  PERCENT
 cog BACKGRD METER READING/SCALE
 COg BACKGRD PERCENT
 NOJC SAMPLE  METER READING/SCALE
 NOX SAMPLE  PPM
 NOX BACKGRD METER READING/SCALE
 NOX BACKGRO PPM
 HC  CONCENTRATION PPM
 CO' CONCENTRATION PPM
 COJ CONCENTRATION PCT
 N0« CONCENTRATION PPM
 SOJ COCENTRATION PPM
 HC  MASS  (GRAMS)
 CO  MASS  (GRAMS)
 CO? MASS  (GRAMS)
 NOX MASS  (GRAMS)
 SO! MASS  (GRAMS)
             HC   GRAMS/KILOMETRE       .»?
             CO   GRAMS/KILOMETRE       .11
             COg  GRAMS/KILOMETRE     61,81
             NOX  GRAMS/KILOMETRE       .IS
             808  GRAMS/KILOMETRE      0.00

             NC   GRAMS/KG OF  FUEL   jt.oo
             co   GRAMS/KG OF  FUEL    13,1
             coa  GRAMS/KG OF  FUEL    aobs
             NOX  GRAMS/KG OF  FUEL    S.OZ
             302  GRAMS/KG OF  FUEL    0.00
                                                          81.7/S
                                                           217
                                                           1.5/3
                                                            15
                                                          IB, O/*
                         ,b/*
                          1
                       70,2/3
                       1.Z7
                        3,3/3
                        .OS
                       17.1/B
                       I'.l
                          .8/8
                          .8
                        ?D3
                                                           1.82
                                                           lb,7
                                                           0.0
                                                           7.7b
                                                          lb.15
                                                        1187.85
                                                           8,13
                                                           0.00
                               HC  GRAMS/MIN
                               CO  GRAMS/MIN
                               cos GRAMS/MIN
                               NOX GRAMS/WIN
                               802 GRAMS/MIN
                            1.3
              CARBON BALANCE  FUEL  ECONOMY
                           0.00
                         85.05  KILOMETRES/LITRE

-------
UNIT NO.  bOO
VEHICLE MODEL

BAROMETER 7*0.'
DRY BULB TEMP.
REL. HUMIDITY
                 TABLE

       TEST NO.  3
 KH-SOQ CATtP.L. 30
                                                .JL/»
                                                ID
                                              67.1/3
                                              JH-H8
                                                .1/3
                                         .bi
                                         3.3/3
                                         .as
                                         l.t/2
                                         A.»
                                          .7/2
                                          .7
                                                 0.0
                                                -o.ox*
                                                 0.0

                                                IfrSl
                                                ?37b
                                                 .57
                                                  .B
                                                 a. a
                                              •H.17
                                             121.85
                                             »S8.73
                                                 .Ob
                                               0.00
                                             ?13.07
                 *,ob GRAMS/KILOMETRE
                ?».BO GRAMS/KILOMETHE
                89.70 GRANS/KILOMETflE
                  .01 GRAMS/KILOMETRE
                 0.00 GRAMS/KILOMETRE
                12.11. KILOMETRE
                                                              BLOWER INLET PRESS., 61 »h?.» MM. USD
                                                              BLOWER INLET TEMP.   *3 BEG. C
                                                              107S?
                                                            ia
                                                         71.S/3
                                                         1883
                                                    .05
                                                     .1/2
                                                     .1
                                                     .k/S
                                                     .fa
                                                  -o.o/*
                                                   0.0
                                                  -o.o/*
                                                   0.0
                                                    .3
                                                   0.0
                                                 18.71
                                                151. H2
                                                5*1.5*
                                                   .OS
                                                  0.00
                                                ?*8.18
FUEL ECONOMY BY CARBON BALANCE =  lfc.7  KILOMETRE/LITRE
TOTAL CARBON EXHAUST            tBS.fcO GBAH3
ESTIMATED FUEL WEIGHT s   .79KG.
                                                                            3»77
                                                                           11.1/3
                                                                            111
                                                                                   bO.8/3
     .1/3
      ?
   »0.3/3
    .b8
    3.5/3
    .05
     .8/?
     .8
     .b/3
     .fa
   -0.0/»
    0.0
   -O.O/*
    0.0
  3Db3
   .t>3
    .2
   0.0
 ?B.37
155.11
507.2*
   .02
  0.00
?2
-------
      TAB! F
                      FXH»i)ST
                            VF.HICLF
                                        FRIV1 STNGLF HAP  SAM"|.E
                                           hPO
      «,/|7/77               TJMt     -H H»S.
MODEL   I17K KAWASAKI  KH-5nt| FET CAT+P.L. 
DRIVE"    KN                 TEST *T.      0 KG.
WET BMI.H  TFMP  pn r         n«y RULB  TFHP  ?h c
ROFC. Hllfl.   l?.M GRAM/KG   RAHO.   7'H.? MM  HG.
 PIM
        OIF.
 BL:">"(FR
               TFMP.
 ntSTANCE  TRAVFLFO
 BI.OMFR  RFVOLHTIOMS
 nt'">WFP  C".  C" /REV.
                         IP.7F. MINIITF3
                         »m».a  MM.  H
                         tqj.s  MM   t«
                           43  OFR.  C
                         18»«;
                        lh.3h
                           "»»7
                         R070
                                                    TFST  NO.  a
                                                    KHPTME  .•? I  tTRF   3
                                                    GVW     ft KT,
                                                    RFl..  HUH.  t;7.n PCT
                                                    MEASIIRFO FUFI  n.nn KG
 P>A<; RESULTS
  HC   SA^PI.F  METFR
  Hf   SAHPI.F  PPM
  HC   ^ACKRRO MF.TER  UFADING/SCALF
  HC   3ACKRHO PPM
  C-"»   SAMPLF.  MFTFH  BF AnI^4R/SCALE
  n   SAHPI.F  PPM
               MFTER  BFAOINS/SCALF
               PPM
  n?  SAM"I,F  HETFR  RFAOING/3CAI.F.
  CD?  ?AMf|.E  PFRCEMT
  r.n?  TACKi^O MF.TFR  RFADIMG/SCALE
  CO?  AACKRPI) PERCENT
  MIX  SAMPLE  HFTFR  Up AOlNG/Sf.ALF
  MIX  SAMPI.E  PPM
   '40X  RACKET) MFTFH  «F AOT NG/SC ALF
   MOX  RACKGRO PPM
   HC  CONCENTRATION "PM
   CO  CfNCENTKATION PPM
   Cn? CntJCI-NTRATTOM PCT
   NOX C1NCF,NTWATION PPM
   so? C.OCFMTRATION PPM
   Mr  MASS  (GPAMSl
   r.«i  MASS  (nwAMS)
   CT MASS  CRpAMS)
                           3.1*
                           .no
                          n.oo
    ROAMS/KILOMETRE
HC
rn
en? •;RAMI;/KILOMFTRF
NHV
 HC   R
 TO   p
 rn?  .^I
 NOV  C
 SO?  ^
                                                   in
                                                 bO.1/3
                                                 i.n«
                                                  •t.(./3
                                                  .07
                                                    .•»/?
                                                    .q
                                                    .s/?
                                                    .s
                                                 S03H
                                                 1.02
                                                    .?
                                                 0.0
                                                51.40
                                                n.OO
              OF FIIFL
              OF FUEL
              OF FIIFL
              OF FIIFL
              OF FtlFL
                         n.nn
HC  G^AHS/MIN
CO  niJAMS/MlN
CO? RRAHS/MTM
NOX GOAMS/MTN
SO? f.'MMS/MIN
CAPHlIM <"IFTUf.;
-------
            UNIT NO.  bOO
            VEHICLE MODEL
                TABLE

      TEST NO. f
KH-SOO CAT+P.L. 
-------
       TABLE
EXHAUST EMISSIONS FROM SINGLE BAG SAMPLE
      VEHICLE NUMBER bOO
DATE  b/80/77              TIME    -0 MRS.
MODEL  H7b KAWASAKI KH-SOO FET CAT+P.L. (NGK)
DRIVER   KN                TEST NT.     n KG.
MET BULB TEMP  81 C        DRV BULB TEMP  it C
SPEC. HUM.  12.7 GRAM/KG   BARD.  711.» MM  HC.
                              TEST NO.  4
                              ENGINE  .5 LITRE  3
                              GVN    0 KG
                              REL. HUM.  St.7 PCT
                              MEASURED FUEL  0.00 KG
  RUN DURATION
  BLOWER INLET PRESS.
  BLOWER DIF.  PRESS.
  BLOWER INLET TEMP.
  DYNO REVOLUTIONS
  DISTANCE TRAVELED
  BLOHER REVOLUTIONS
  BLONER CD. CM /REV.
   15.77 MINUTES
 157. e
 »88. b
   +3
 SB* 7
lb.37
          KM. H80
          MM  HSO
         DEC. C

         KILOMETRES
   BOHfc
  BAG RESULTS
    HC   SAMPLE   HETER  READING/SCALE
    HC   SAMPLE   PPM
    HC   BACKGRO  HETER  READING/SCALE
    HC   BACKGRO  PPM
    CO   SAMPLE   HETER  READING/SCALE
    CO   SAMPLE   PPH
    CO   BACKGRD  METER  READING/SCALE
    CO   BACKGRO  PPH
    COg  SAMPLE   METER  READING/SCALE
    C08  SAMPLE   PERCENT
    C02  BACKGRO  METER  READING/SCALE
    C08  BACKGRO  PERCENT
    NOX  SAMPLE  METER  READING/SCALE
    NOX  SAMPLE  PPM
    NOX  BACKGRD METER  READING/SCALE
    NOX RACKGRO PPH
    HC  CONCENTRATION PPM
    CO  CONCENTRATION PPM
    C08 CONCENTRATION PCT
    NOX CONCENTRATION PPH
    302 COCENTRATION  PPM
    HC  HASS (GRAMS)
    CO  HASS (GRAMS)
    COS MASS (GRAMS)
    NOX HASS (GRAMS)
    808 HASS (GRAMS)
  HC   GRAMS/KILOMETRE      8.b»
  co   GRAMS/KILOMETRE     st.ai
  CO?  GRAMS/KILOMETRE     bl.17
  NOX  GRAMS/KILOMETRE       .01
  302  GRAMS/KILOMETRE      0.00

  HC   GRAMS/KG OF FUEL  77.78
  CO   GRAMS/KG OF FUEL  713.3
  C02  GRAMS/KG OF FUEL   1802
  NOX  GRAMS/KG OF FUEL    .lb
  S02  GRAMS/KG OF FUEL   0.00
                          1140
                            .!/»
                            10
                          Bb.5/2
                          5328
                            .8/2
                             D
                          50.2/3
                           .87
                           3.f>/3
                           .Ob
                           l.S/2
                           1.8
                            ,b/8
                            .b
                          1131
                          5138
                           .88
                            .7
                          O.U
                       loni.ib
                            .OR
                          0.00
              HC   GRAMS/MIN
              CO   GRAM3/HIN
              CO? GRAM3/HIN
              NOX GRAMS/ttIN
              so? GRAMS/MIN
  CARBON BALANCE FUEL ECONOMY
                           3.38
                           31. 0
                              78
                             .01
                           0.00
                          81.bS  KILOMETRES/LITRE

-------
in
O
           UNIT  NO.   bOO
           VEHICLE MODEL
                            TABLE

                  TEST NO.  3
            KH-500 CAT+PLtLN (NGK)
              VEHICLE EMISSION RESULTS
      1S7S  LIGHT DUTY EMISSIONS TEST
DATE  b/?l/77                     MFGR. CODE
ENGINE    .51 LITRE 3             CURB MT.
                       -n
                       n KG
                           YR.
                           GVH
lS7b
   0 KG
          BAROMETER  711.H3  MM  OF  HG.
          DRY BUtB TEMP.    8b.7  D6G.  C
          REL. HUMIDITY      5» PCT.

          EXHAUST EMISSIONS

               BLOWER OIF.  PRESS., GS. *8?.b  MM.  H20
               BAG RESULTS
               RAG NO.
               BLOWER REVOLUTIONS
               ROLL COUNTS
               HC   SAMPLE
               HC   SAMPLE
               HC
               HC
               CO
               CO
               CO
               CO
               co?
              METER READING/SCALE
              PPM
      BACKGRD METER READING/SCALE
      RACKGRD PPM
      SAMPLE  METER READING/SCALE
      SAMPLE  PPM
      BACKGRD METER READING/SCALE
      BACKGRD PPM
      SAMPLE  METER READING/SCALE
 CO?  SAMPLE  PERCENT
 CO?  BACKGRD METER READING/SCALE
 CO?  BACKGRD PERCENT
 NOX  SAMPLE  METER READING/SCALE
 NOX  SAMPLE  PPH
 NOX  BACKGRD METER READING/SCALE
 NOX  BACKGRD PPM
 302  SAMPLE  METER READING/SCALE
 SOS  SAMPLE  PPM
 SOS  BACKGRD METER READING/SCALE
 803  BACKGRD PPM
 HC    CONCENTRATION PPM
 CO    CONCENTRATION PPM
 CO?  CONCENTRATION PCT
 NOX  CONCENTRATION PPM
 SO?  CONCENTRATION PPM
 HC    MASS GRAHS
 CO    MASS GRAMS
 CO?   MASS GRAMS
 NOX   MASS GRAMS
 SO?  MASS GRAMS
 TOTAL CARBON GRAMS
 WEIGHTED MASS HC
WEIGHTED MASS CO
WEIGHTED MASS COS
WEIGHTED MASS NOX
WEIGHTED MASS SO?
ACTUAL DISTANCE
          1
        b30?
         3310
        12.0/3
         180
         a. 3/3
          23
        3?.b/3
         523
          .1/3
                                                            .71
                                                            3.5/3
                                                            .05
         .7/2
         .7
       -O.O/*
        0.0
       -O.O/*
        H.O

        891
        sot
        .bl
        a. 7
        o.o
      32. 81
      25.83
     5Sb.38
        .?*
       0.00
     18?. bb
                                    ?.?3 GRAMS/KILOMETRE
                                    l.bO GRAMS/KILOMETRE
                                   Sb.81 GRAMS/KILOMETRE
                                     .01 GRAMS/KILOMETRE
                                    0.00 GRAMS/KILOMETRE

                                   11.83 KILOMETRE
                                                                   WET  BULB  TEMP   ?D.O  DEC. C
                                                                   AB3.  HUMIDITY   ie.1  GRAMS/KG
                                                                   DYNO  ROLL  CONSTANT    1b7.q7
                                                                   BLOWER  INLET  PRESS.,
                                                                   BLOWER  INLET  TEMP.
                                                  Gl  »S7.?  Mtt.  H?0
                                                  »3  OEG. C
10731
  3711
 30.1/3
  3U1
 tO. 0/3
  <1b3
   .1/3
   ?
 30.3/3
  .50
  •».l/3
  .Ob
   .?/?
   .7
                                                                            -O.O/*
                                                                             0.0
                                                                            -o.n/*
                                                                             o.o
                                                                             135
                                                                             .»t
                                                                             -.1
                                                                             0.0
                                                                           11. b?
                                                                           81. bt
                                                                          bOB.13
                                                                           -.01
                                                                           0.00
                                                                          511.03
     3
   b?H7
    3H53
   37.1/3
    371
    8.5/3
     as
   31.H/3
    ?>•?
     .1/3
      ?
   fl.S/3
    .71
    3.8/3
    .Ob
    1.7/2
    1.7
     .b/a
     .b
   -O.O/*
    0.0
   -O.O/*
    0.0

    3*8
    717
    .b5
    1.1
    0.0
  8.7»
 3b.11
5??.??
    .10
  0.00
lbS.71
              FUEL ECONOMY BY CARBON BALANCE =  11.8  KILOMETRE/LITRE
              TOTAL CARBON EXHAUST            559.HO GRAMS
              ESTIMATED FUEL WEIGHT =   .bSKG.

-------
                  TABLE
                  EXHAUST  EMISSIONS  FROM SINGLE BAG SAMPLE
                        VEHICLE  NUMBER bOO
D
H
Ul
           DATE   b/Zl/77               TIME    -0 HRS.
           MODEL   l
-------
           UNIT NO.   bOO
           VEHICLE MODEL
                                TABLE

                      TEST  NO.  »
               KH-500  CAT+PLtLN  (NGK)
D
to
BAROMETER 7»2.15 MM OF H6.
DRY BULB TEMP.   ?s.b DEC. C
REL. HUMIDITY     57 PCT.

EXHAUST EMISSIONS

     BLOWER DIF. PRESS., Hi, »80.1 MM.
     BAG RESULTS
              VEHICLE EMISSION RESULTS
      1175  LIGHT DUTY EMISSIONS TEST
DATE  b/??/77                     MFGR. CODE   -0
ENGINE    .51 LITRE 3             CURB WT.     0 KG

                             WET BULB TEMP  19.<» DEC. C
                             AB3.  HUMIDITY  11.8 GRAMS/KG
                             OYNO  ROLL CONSTANT   9b7.17
YR.
GVM
117b
   D KG
                                                  H20
t»m» MU.
BLOWER REVOLUTIONS
ROLL COUNTS
HC SAMPLE METER READING/SCALE
HC SAMPLE PPM
HC BACKGRD METER READING/SCALE
HC BACKGRD PPM
CO SAMPLE METER READING/SCALE
CO SAMPLE PPM
CO BACKGRD METER READING/SCALE
CO BACKGRD PPM
CO? SAMPLE METER READING/SCALE
CO? SAMPLE PERCENT
CO? BACKGRD METER READING/SCALE
CO? BACKGRD PERCENT
NOX SAMPLE METER READING/SCALE
NOX SAMPLE PPM
NOX BACKGRD METER READING/SCALE
NOX BACKGRD PPM
30? SAMPLE METER READING/SCALE
SO? SAMPLE PPM
SO? BACKGRD METER READING/SCALE
SO? BACKGRD PPM
HC CONCENTRATION PPM
CO CONCENTRATION PPM
CO? CONCENTRATION PCT
NOX CONCENTRATION PPM
SO? CONCENTRATION PPM
HC MASS GRAMS
CO MASS GRAMS
CO? MASS GRAMS
NOX MASS GRAMS
SOS MASS GRAMS
TOTAL CARBON GRAMS
WEIGHTED MASS HC ?.»? CRAMS/KILOMETRE
WEIGHTED MASS CO 9.7? CRAMS/KILOMETRE
WEIGHTED MASS CO? 108. ?5 GRAMS/KILOMETRE
WEIGHTED MASS NOX .03 GRAMS/KILOMETRE
WEIGHTED MASS SO? 0.00 GRAMS/KILOMETRE
1
(.259
31?fa
15.5/3
155
1.5/3
IS
97. 3/*
511
.?/*
J
50.3/3
.87
3.»/3
.05
».»/?
».»
,S/?
.5
-O.O/*
0.0
-O.O/*
0.0
i»i
•H3
.82
3.1
0.0
23.81
25.17
bbS.VO
.3»
0.00
313,01





             ACTUAL DISTANCE
                                  11.93 KILOMETRE
                             BLOWER  INLET  PRESS.,  61  »»1.fa  MM.  H?0
                             BLOWER  INLET  TEMP.    »3  DEC. C
                                                                              3731
                                                                             3?.8/3
                                                                              3?8
                                                                              1.8/3
                                                                              18
                          .5/*
                           1
                        3?.3/3

                         3.?/3
                         .US

                          .7
                          .*/?

                        -o!o/*
                        0.0
                        -O.O/*
                        0.0

                        311
                        1003

                         .3
                        0.0
                      13.51
                      88.0?
                     fa?1.3
-------
                   TABLE        EXHAUST EMISSIONS  FROM  SINGLE  BAG SAMPLE

                                     VEHICLE NUMBER  ban
Ul
           DATE  b/22/77              TIME    -0  MRS.
           MODEL  117b KAWASAKI KH-500 FET CAT+PL+LN 
-------
           UNIT  NO.   bOO
           VEHICLE  MODEL
                TABLE

      TEST NO. 1
KHSOfl CAT+LNtAIR +PL (NGK)
           BAROMETER  713.tb MM OF HG.
           DRY  BULB  TEMP.    ?».1 OEG. C
           REL.  HUMIDITY      b3 PCT.

           EXHAUST EMISSIONS
Ul
BLOHER OIF. PRESS., 62, HS2.8 MM. H20
BAG RESULTS
BAG NO.
BLOWER REVOLUTIONS
ROLL COUNTS
HC SAMPLE METER READING/SCALE
HC SAMPLE PPM
HC BACKGRD METER READING/SCALE
HC BACKGRD PPM
CO SAMPLE METER READING/SCALE
CO SAMPLE PPM
CO BACKGRO METER READING/SCALE
CO BACKGRO PPM
C02 SAMPLE METER READING/SCALE
COS SAMPLE PERCENT
COB BACKGRO METER READING/SCALE
C02 BACKGRO PERCENT
NOX SAMPLE METER READING/SCALE
NOX SAMPLE PPM
NOX BACKGRD METER READING/SCALE
NOX BACKGRD PPM
S02 SAMPLE METER READING/SCALE
SOB SAMPLE PPM
S02 BACKGRO METER READING/SCALE
S02 BACKGRO PPM
HC CONCENTRATION PPM
CO CONCENTRATION PPM
CO? CONCENTRATION PCT
NOX CONCENTRATION PPM
302 CONCENTRATION PPM
HC MASS GRAMS
CO MASS GRAMS
CO? MASS GRAMS
NOX MASS GRAMS
302 MASS GRAMS
TOTAL CARBON GRAMS
WEIGHTED MASS HC 1.07 GRAMS/KILOMETRE
WEIGHTED MASS CO 1.35 GHAMS/KILOMETSE
WEIGHTED MASS COS 120.38 GRAMS/KILOMETftE
WEIGHTED MASS NOX .05 GRAMS/KILOMETRE
WEIGHTED MASS SOB 0.00 GRAMS/KILOMETRE


1
b271
3»b1
13.1/3
131
S.8/3
28
Sb.b/*
ts»
.I/*
1
51.1/3
.81
3.7/3
.fib
b.3/a
b.3
.1/8
.1
-o.n/*
0.0
-O.O/*
0.0
113
in
.8»
5.5
n.o
33. OS
b.Ob
b73.7S
.H8
0.00
20b.4b





              VEHICLE EMISSION RESULTS
      1175  LIGHT DUTY EMISSIONS TEST
DATE  k/21/77                     HFGR. CODE   -0                 YR.
ENGINE    .51 LITRE 3             CURB HT.     0 KG               GVM

                             WET 8UL8 TEMP  11.1 OEG. C
                             ABS. HUMIDITY  12.3 GHAMS/KG
                             OYNO ROLL CONSTANT   1H7.17
                                                                                  BLOWER  INLET  PRESS.,  SI  Hbl.1  MM.  HSO
                                                                                  BLOWER  INLET  TEMP.    "»3  DEC. C
117fa
   0 KG
               ACTUAL  DISTANCE
                                    12.08 KILOMETRE
                                                   10755
                                                     37B8
                                                    51..8/B
                                                      bll
                                                     2.7/3
                                                      27
                                                    58.3/*
                                                     128
                                                      .B/*
                                                       1
                                                    37.1/3
                                                     .b»
                                                     3.7/3
                                                     .Ob
                                                     1.8/2
                                                     1.8
                                                      .8/2
                                                      .8
                                                    -O.O/*
                                                     0.0
                                                    -O.O/*
                                                     0.0

                                                      3f
                                                     123
                                                     .58
                                                     l.U
                                                     o.n
                                                    1.18
                                                  10.73
                                                 807.57
                                                     .!(>
                                                   0.00
                                                 22b.ee
                                                                                                 3
                                                                                               b277
                                                                                                3»83
                                                                                               12.0/3
                                                                                                ISO
                                                                                                1.3/3
                                                                                                 13
                                                                                               SO. b/*
                                                                                                101
                                                                                                 .I/*
                                                                                                  2
                                                                                               »7.8/3
                                                                                                .82
                                                                                                3.»/3
                                                                                                .05
                                            .b/2
                                            .b
                                          -O.O/*
                                           0.0
                                          -O.O/*
                                           0.0

                                           ins
                                           10H
                                           .78
                                           ».3
                                           0.0
                                          2.78
                                          5.21
                                        b25.3b
                                           .38
                                          0.00
                                        175.30
               FUEL  ECONOMY BY CARBON BALANCE =  18.•>  KILOMETRE/LITRE
               TOTAL CARBON EXHAUST'           bOB.Ot GRAMS
               ESTIMATED FUEL HEIGHT s   .70KG.

-------
                  TABLE
                 EXHAUST EMISSIONS  FROM  SINGLE  BAG  SAMPLE
                       VEHICLE NUMBER  SOO
a
H
in
in
          DATE  b/2*/77               TIME     -0  HRS.         TEST NO.   1
          MODEL   H7I.  KAHASAKI  KH-500 FET CAT+LN+AIR+PL CNGM ENGINE  .5 LITRE  3
          DRIVER   KN                 TEST WT.      0  KG.      GV*    0  KG
          WET BULB TEMP   20  C         DRY BULB TEMP  27  C     REL. HUM.  5».i PCT
          SPEC. HUM.   12.1 GRAM/KG    BARO,   7t2.7 MM  HG.    MEASURED  FUEL  0.00  KG

                                  12.7b  MINUTES
                     <«s». ?
                     HS7.2
                       »3
                     IBS?
                    lb.38
                                         MM.  H20
                                         MM  H20
                                        DEG.  C

                                        KILOMETRES
RUN DURATION
BLOWER INLET PRESS.
BLOWER DIF.  PRESS.
BLOWER INLET TEMP.
DYNO REVOLUTIONS
DISTANCE TRAVELED
BLOWER REVOLUTIONS
BLOWER CU.  CM  /REV.   §131
BAG RESULTS
 HC  SAMPLE  METER READING/SCALE
 HC  SAMPLE  PPM
 HC  BACKGRD METER READING/SCALE
 HC  BACKGRO PPM
 CO  SAMPLE  METER READING/SCALE
 CO  SAMPLE  PPM
 CO  BACKGRD METER READING/SCALE
 CO  BACKGRD PPM
 C02 SAMPLE  METER READING/SCALE
 COS SAMPLE  PERCENT
 COS BACKGRD METER READING/SCALE
 C03 BACKGRD PERCENT
 NOX SAMPLE  METER READING/SCALE
 NOX SAMPLE  PPM
  NOX 8ACKGRD METER  READING/SCALE
  NOX  BACKGRO PPM
  HC  CONCENTRATION PPM
  CO  CONCENTRATION PPM
  Coa CONCENTRATION PCT
  NOX CONCENTRATION PPM
  S02 COCENTRATION PPM
  HC  MASS (GRAMS)
  CO  MASS (GRAMS)
  C02 MASS (GRAMS}
  NOX MASS (GRAMS)
  302 MASS (GRAMS)
             HC  GRAMS/KILOMETRE      .if
             CO  GRAMS/KILOMETRE      .2b
             COS GRAMS/KILOMETRE    91.71
             NOX GRAMS/KILOMETRE      .10
             SOa GRAMS/KILOMETRE     H.OO

             HC  GRAMS/KG OF FUEL   1.08
             CO  GRAMS/KG OF FUEL    8.B
             COg GRAMS/KG OF FUEL   3JZ7
             NOX GRAMS/KG OF FUEL   3.*/*
                                                0
                                            70.S/3
                                            i.aa
                                             H.l/3
                                              .Ob
                                            13.0/2
                                            13.0
                                               .7/2
                                               .7
                                              113
                                               5H
                                             1.23
                                             12.H
                                             U.O
                                             ».3b
                                             t.21
                                          1502.b?
                                             l.bS
                                             0.00
                                HC  GRAMS/MIN
                                CO  GRAMS/MIN
                                COl GRAMS/MIN
                                NOX GRAMS/MIN
                                802 GRAMS/MIN
             CARBON BALANCE FUEL ECONOMY
                                                   .3
                                                  lie
                                                  .13
                                                 o.on
                                               25.05
                                                                  KILOMETRES/Lim

-------
o
           UNIT NO.   bOO
           VEHICLE MODEL
                               TABLE

                     TEST NO. 8
               KH5DD CATtLN*AIR + PL (NGK)
              VEHICLE EMISSION  RESULTS
      1175  LIGHT DUTY EMISSIONS  TEST
DATE  b/25/77                     HFSK,  CODE
ENGINE    .51 LITRE 3             CURB HT.
                         -0
                         a KG
                           VR.
                           GVM
                                                                                                                                KG
           BAROMETER 71a,15 HH OF HG.
           DRY BULB TEMP.    35.0 PEC. C
           REL.  HUMIDITV     Sb PCT.
                                    SB,  »B7.7 MM.  H20
EXHAUST EMISSIONS

     BLOWER OIF. PRESS.,
     BAG RESULTS
     RAG NO.
     BLOWER REVOLUTIONS
     ROLL COUNTS
     HC   SAMPLE  METER READING/SCALE
     HC   SAMPLE  PPH
     HC   8ACKGHD METER READING/SCALE
     HC   BACKGRD PPM
     CO   SAMPLE  METER REAOING/SCALE
     CO   SAMPLE  PPM
     CO   BACKGRD METER READING/SCALE
     CO   BACKGRD PPM
     COa  SAMPLE  METER READING/SCALE
     CO?  SAMPLE  PERCENT
     CO*  BACKGRD METER READING/SCALE
     C02  BACKGRD PERCENT
     NOX  SAMPLE  METER READING/SCALE
     NOX  SAMPLE  PPM
     NOX  8ACKGRD METER READING/SCALE
     NOX  BACKGRD PPM
     SO?  SAMPLE  METER READING/SCALE
     SO?   SAMPLE  PPM
     308   BACKGRD  METER  READING/SCALE
     30?   BACKGRD  PPM

    HC   CONCENTRATION PPM
    co   CONCENTRATION PPM
    C02  CONCENTRATION PCT
    NOX  CONCENTRATION PPM
    SO?  CONCENTRATION PPM
    HC   MASS GRAMS
    CO   MASS GRAMS
    CO*  MASS GRAHS
    NOX  HASS GRAMS
    302  MASS GRAMS
              TOTAL CARBON GRAMS

              WEIGHTED MASS HC
              WEIGHTED MASS CO
              WEIGHTED HASS coa
              WEIGHTED MASS NOX
              WEIGHTED HASS SOB

              ACTUAL DISTANCE
         33.0/Z
        fc.O
         . b/S
         .b
       -O.O/*
        0.0
       -O.O/*
        0.0
        110
        .79
        s.»
        0.0
      85.82
      S.bO
    bHO.58
        ,V7
      0.00
    1SS.58
                          !.?•»  GRAMS/KILOMETRE
                          l.faZ  GRAHS/KILOMETRE
                       llb.tl  GRAHS/KILOMETRE
                          .05  GRAMS/KILOMETRE
                          o.oo  GRAMS/KILOMETRE

                        11.IS  KILOMETRE
              FUEL ECONOMY BY CARBON BALANCE
              TOTAL CARBON EXHAUST
              ESTIMATED FUEL WEIGHT s   ,b?KG.
                                      11.1  KILOMETRE/LITRE
                                   583.15 GRAHS
                                                                      WET BULB TEMP  ia.1 DEC. C
                                                                      ABS, HUMIDITY  11.3 GRAMS/KG
                                                                      OYNO ROLL CONSTANT   9b7.q?
                             BLOWER  INLET  PRESS.,
                             BLOWER  INLET
                            Gl »57.3 HH. HaO
                            43 OEG. C
                                                                            1D7SS
                                                                              3765
                                                                             bfa.8/2
                                                                               10
                                                                             70. 2/*
    ».0/3
    .Ob
    i.7/e
    1.7
     .s/?
     .5
   -O.O/*
    0.0
   -d.n/*
    n.o

    S7
    15H
    .57
    l.S
    0.0
  a. na
 13. SB
7^0.05
    .18
  o.no
253.55
   17.0/2
     17
   15.1/2
     Ib
   5b.7/*
    121
     .a/*
      I)
   1^.7/3
    .77
    f .0/3
    .Ob
    f ,1/S
    H.I
     .t/s
     .*
   -O.O/*
    n.o
   -o.o/*
    o.o

    S3
    120
    .71
    3.7
    0.0
  9.117
  b.ll
570.18
    .32
  0.00

-------
                  TABLE
                  EXHAUST  EMISSIONS  FROM SINGLE  BAG  SAMPLE
                        VEHICLE  NUMBER  bflO
Ul
           DATE   b/SS/77               TIME    -0 HRS.        TEST NO.  ?
           MODEL   H7b  KAWASAKI  KH-500 FET CATtLNtAIR+PL (NGK) ENGINE  .5 LITHE  3
           DRIVER   KM                 TEST MT.     U KG.     GVN    0 KG
           MET BULB  TEMP   It C        DRY BULB TEMP  87 C    REL. HUM.  SU.8 PCT
          .SPEC.  HUM.   11.3 GRAM/KG   8ARO.  7»S.7 MM  HG.   MEASURED FUEL  0.00 KG
RUN DURATION
BLOHER INLET PRESS.
BLOHER DIF.  PRESS.
BLOHER INLET TEMP.
DYNO REVOLUTIONS
DISTANCE TRAVELED
BLOHER REVOLUTIONS
BLOHER CD. CM /REV.
                                  12. 7b MINUTES
                            MM.  H20
                            MM  H80
                           OtS.  C
                                 lb.3S  KILOMETRES
                                  
-------
                  STEADY-STATE EMISSIONS CONCENTRATIONS
                          MOTORCYCLE Kawasaki KE-175
Date
3/8/77
Sequence KES-1  Stock Baseline
Condition
Speed,
mi/hr
Idle
20
30
40
50 _,
Idle


Notes:
Gear
N
2
4
5
5
N


Engine
rpm
2000
! 5500
4400
4800
6000
2100


Load
-
0.42
1.00
1.83
2.96
-


Concentrations
CO,
%
4.61
6.15
6.03
8.33
10.58
5.29


C02,
%
5.22
8.30
8.95
8.07
5.85
5.19


02*
%
9.3
4.0
3.2
2.8
3.8
8.4


NO,
ppm
17
16
25
39
26
20


FID HC,
ppm C
100,000
40,000
22,800
30,800
49,600
100,000



. __
.




^ ,_T

Setting - as received ^__
Max. head temp @ 50 mph = 210°C " '"
Max. exhaust gas temp @ station #1 = 620 °C
                   STEADY-STATE EMISSIONS CONCENTRATIONS
                           MOTORCYCLE  Kawasaki  KE-175
 Date
 3/9/77
 Sequence
KES-2
Stock Baseline
Conditon
Speed,
mi/hr
Idle
. 20
30
40
50
Idle


Notes:
Gear
14
2
4
5
5
N


Engine
rpm
1300
5400
4350
4750
5900
1350


Load
-
0.49
1.04
1.90
3.11
-


Cone entr ations
CO,
%
4.56
5. 56
5.92
8.09
10.10
4.82


co2,
%
4.52
8.26
9.08
8.11
9.59
4.39


o2.
%
10. e
4.E
3.3
2.9
2.8
9.8


NO,
ppm
14
L_ 15
21
35
30
18


FID HC,
ppm C
131,000
52,000
35,200
34,600
52,400
144,000











Conducted after idle speed adjustment ' _
No temp, data taken • __
                                         D-158

-------
                    STEADY-STATE EMISSIONS CONCENTRATIONS
                            MOTORCYCLE Kawasaki KE-175
Date  3/26/77
                        Sequence  KES-3,  stock Rotary Valve Advanced 26C
Condition
Speed,
mi/hr
Idle
20
30
40
50
Idle


Gear
N
2
4
5
5
N


Engine
rpm
1100
5400
4350
4700
5900
1200


Load
_
0.40
0.99
1.82
2.91
_


Concentrations
CO,
%
3.54
5.43
5.85
7.52
11.18
3.91


C02,
%
3.68
7.37
8.49
8.30
5.81
2.98


02,
%
12.3
6.4
4.7
3.4
3.6
11.6


NO,
ppm
12
17
19
36
20
18



FID HC,
ppm C
86/400
45,600
31,200
26,000
43,400
94,700











Notes:   Carburetor  adjustment  - as received - no insulation applied
 Max.  head temp.  @ 50 mph  appro:c. 205°C       _
J&haust gas  temp 3 station  #l','~40 mph *  595"C, 50 mph
"
                                                         b45°C
"Exhaust gas  temp @  station  #2,  40 mph -v 550°C, 50 mph * 650°C
 Higher temp  at  Station #2 implies reaction occurring in exhaust pipe
 W.O.T. accel time 0-100 kph =26.2  sec
                    STEADY-STATE EMISSIONS CONCENTRATIONS
                            MOTORCYCLE Kawasaki KE-175
Date  3/28/77
                        Sequence KES-4, Stock Rotary Valve Retarded 26'
Conditon
Speed,
mi/hr
Idle
• 20
30
40
50
Idle


Notes:
Gear
N
2
4
.5
C
N


Carbu
Engine
1150
5300
4200
4700
5900
1150

. • -
re tor ad
Load

0.44
1.00
1.81
3.01
—

„
Concentrations
CO,
4.28
5.56
6.30
8.55
11.78
4.65


coz,
4.52
8.20
8.74
7.92
5.41
4.64


"%''
10.9
5.5
3.7
2.9
3.5
9.7


NO,
ppm
16
17
22
rn
15
15



FID HC,
ppm C
108,000
53,600
36,000
31,600
48,000
111,000











-iiistment - as received - no insulation applied
Max. head temp. @ 50 mph approx. 185 °C
Exhaust eras temp @ station #1, 40 mph ~ 595°C, 50 mph ^ 640°C
 Higher  temp  at  station  #2 implies reaction occurring in exhaust pipe
 W.O.T.  accel time  0-100 kph 21.4 sec
                                          D-159

-------
Date   4/01/77
                  STEADY-STATE EMISSIONS CONCENTRATIONS
                          MOTORCYCLE  Kawasaki KE-175
Sequence KES-5  20° reduction of cut angle
Condition
Speed,
mi/hr
Idle
20
30
40
50
Idle


Notes:
Gear
N
2
4
5
5
N


Engine
rpm
1000
5300
4250-
4700
5900
1000


Load
	
0.44
0.97
1.81
2. 98
	


Concentrations
CO,
%
2. 92
4. 56
6. 15
8.83
11.12
3.21


C02,
%
3.68
7.83
7.78
6.50
5. 30
3.55


02.
%
L3.4
6.4
4.8
4.2
3.9
12. 3


NO,
ppm
10.
18.
19.
15.
14.
11.


FID HC,
ppm C
74,800
38,000
33,200
37, 200
47, 900
84,800











cut angle reduced by  40 mph =600°^
        WOT accel time 0-100 kph = 18.2 sec
         shift at 7000 rpm
        WOT accel time 0-100 kph = 18.0 sec
         shift at 7500 rpm              D-160
                              intake - open, stock
                                     - closes, earlier

-------
                   STEADY-STATE EMISSIONS CONCENTRATIONS
                           MOTORCYCLE    Kawasaki KE-175
Date   5/5/77
 Sequence
KES-7   Return - Stock Valve
Condition
Speed,
mi/hr
Idle J
20
30
40
50
Idle


Notes:
Gear
N
2
4
5
5
N


Engine
rpm
1050
5400
4200
4300
6000
1100


1
Load
	
0.50
1.01
1.82
3.00



Concentrations
CO,
%
4.22
5.63
C02,
%
4.68
7.77
6.22^ 8.49
8.6Q 7.74
10.64J 6.25
4.22


5.07


02>
%
10.5
5.3
4.0
3.2
3.3
9.6


NO,
ppm
14.
20.
22.
19.
18.
17.


FID HC,
ppm C
124,000
52,000
42,000
38,800
47,200
117,000











Stock Rotary Valve - new spark plugs
Max. head temp, at 50 mph approx. 210°C
Max. gas temp, at 50 mph, station #2, 660°C; station #1 610°C .
         WOT accel. time 0
             accel. time 0 - 100 Jcph =19.2 sec; shift at 7000 rpm
                   STEADY-STATE EMISSIONS CONCENTRATIONS
                           MOTORCYCLE  Kawasaki KE-175
Date    5/11/77
Sequence   KES-8
           Lean
Conditon
Speed,
mi/hr j
Idle
20
30
40
50
Idle


Notes:
Gear
N
2
3
5
5
N


Stoc
Engine
rpm ]
1050
5200 I
4250
4700
5900
1050


Load
____
0.41
0.97
1.79
2.83
— *.— —


Concentrations
CO,
%
3.08
1.38
0.50
0.10
1.46
3.53


C02,
%
6.17
11.79
12.42
11.95
12.26
5.98


°2'
%
9.3
3.8
3.6
4,6
3.4
9.3


NO,
ppm
14,
25,
31.
172.
570.
17.



FID HC,
jppm C
94,400
25,200
21,600
19,000
18,800
98,400











,k rr^flrv vaiTO - jet needle clip position changed trom j to i
Pnioi- >,Hr screw changed from 1-1/4 turn out to i turn out
Max. head temp. 225°C at 50 mph
         Max. gas temp;
         WOT accel. time 0 -  100 kph =17.0 sec; shift  at 7500 rpm
         WOT accel. time 0 -  100 kph =18.7 sec; shift  at 7000 rpm
                                       D-161

-------
                   STEADY-STATE EMISSIONS CONCENTRATIONS
                           MOTORCYCLE  Kawasaki KE-175
Date    6/9/77
Sequence
KES-9
Condition
Speed,
mi/hr
Idle
20
30
40
50
Idle


Notes:
Gear
N
2
4
5
5
N


Engine
rpm
1100
5400
4300
4700
5900
1250


Load
	 _.
0.47
1.00
1.81
2.77
____


Concentrations
CO,
%
2.00
1.18
0.62
1.38
12.16H
2.79


C02,
%
13.91
15.15
15.23
14.73
8.88
14.46


02.
%
1.2
0.1
0.2
1.3
0.0
0.8


NO,
ppm
0.9
0.6
0.3
725.
1.6
1.5


FID HC,
ppm C
13,280
4,080
2,400
184
7,320
8,240


Head
Temp.
°C
	
75
150
220
190
120


Back Pressure
in H20
0.8 __
6.6 _
7.6
18.6 __
36.0+ 	 .
o.«


Stock rotary valve, lean carburetor, 2 cat. in series (J
50 mph steady-state was actually 49 mph with W.O.T. _
  Max,  catalyst exit temp.  920°C  (1st cat.), 840°C  (2nd cat) at 50 mph max. speed
  W.O.T.  accei  - not taicen~~   	~~~—	              	"
  1 FTP conducted - FET not conducted because of performance limitation
  2nd catalyst  removed to reduce  back-pressure-preliminary runs could not be carried
  out because of 1st catalyst exit  temp,  exceeded 950°C;  1st cat removed - 1-1/2" of
  substrate removed.
                    STEADY-STATE EMISSIONS CONCENTRATIONS
                            MOTORCYCLE  Kawasaki KE-175
 Date    6/27/77
 Sequence   KES-10
Conditon
Speed,
mi/hr
Idle
20
30
40




Gear
N
2
4
5




Engine
rpm
1000
5400
4300
4700




Load
	
0.43
0.98
1.80




Concentrations
CO,
2.16
1.43
1.49
0.06




C02,
10.77
13.62
13.78
14.13




^^ P >
Cft.
4.4
1.0
0.5
0.8




NO,
ppm
0.5
4.7
—
700.




FID HC,
ppm C
11,000
6,400
7,200
840




Head
Temp.
°C
80
165
185
260
Back Pressure
in H2O
0.6 	
5.0 	 .
6.0 __
14.0 	 	 .
shut down because of J^v
head temp, at 40 mph 	 ,

	 ^
 Notes:  Stock rotary valve, lean carburetor, 2 cat, in series - 1st cat, substrate^
   reduced 1-1/2"	
   \7alues based on  0  aj.r injection - air injection between catalyst caused misfiring^
   at 20 mph'~"
   Max.  catalyst exit temp.  670°C  (1st  cat),  660°C  (2nd  cat)  at 40 mph
                                         D-162

-------
                   STEADY-STATE EMISSIONS CONCENTRATIONS
                           MOTORCYCLE  Kawasaki KE-175
Date   6/29/77
Sequence    KES-11
Condition
Speed,
mi/hr
Idle
20
30
40
50
Idle


Notes:
Gear
N
2
4
5
5
N


Engine
rpm
1050
5300
4300
4700
5900
1100


Load
	
0.41
1.00
1.80
2.87
	


Concentrations
CO,
%
2.90
1.24
0.88
0.03
5.92
2.39


C02,
%
12.30
14.40
14.46
13.68
10.88
13.09


QZ.
%
2.1
0.4
0.5
2.2
1.0
1.8


NO,
ppm
2.4
9.0
15.
560.
85.
2.2



FID HC,
ppm C
18,800
9,040
5,600
5,440
16,640
16,600


Back Pressure, in I^O
0.6
2.6
5.6
12.0
34.0
0.4


Carburetor set lean: clip position number 1 pilot airscrew 2 turns out
Modified catalyst No. PTX 314 (NGK)
Engine misses at 20 mph in 2nd gear, maximum speed 53.1 mph at 6100 rpm
 Max. head temp,  of  250°C reached at 40 mph
 Max. catalyst exit  temp. 900°C at 50 mph with  2.4 cfm air added in front of catalyst
Date    6/29/77
                   STEADY-STATE EMISSIONS CONCENTRATIONS
                           MOTORCYCLE  Kawasaki KE-175
Sequence   KES-12
Conditon
Speed,
mi/hr
Idle
20
30
40
50
Idle


Notes:
Gear
N
2
4
5
5
N


Engine
rpm
1000
5300
4350
4700
5900
1100


Load
1—
0.40
0.92
1.79
2.81
	


Cone entr ations
CO,
%
1.18
0.02
0.06
0.03
5.13
0.73


C02,
%
14.10
13.36
13.65
12.99
11.44
14.70


o*
%
1.1
3.0
2.3
3.7
1.0
0.8


NO,
ppm
2.5
25.
51.
495.
78.
2.7



FID HC,
ppm C
5.320
1,300
2,800
5,360
12,800
I 3,080


Air Injection Rates ,
Pump No. 0533, cfm
0.21
1.01
0.84
0.90
1.11
0.21


Conditions same as KES-11 but air injected oy pump
Max. head temp. 225°C at 50 mph
Max. cat. exit temp. 875°C at 50 mph
 W.o.T. 0-80 kph acceleration time 23.1  sec.
                                       D-163

-------
                 STEADY-STATE EMISSIONS CONCENTRATIONS
                         MOTORCYCLE  Kawasaki KE-175
Date   7/27/77
Sequence
KES-13
Condition
Speed,
mi/hr
idle
20
30
40
50
Idle


Notes:
Max. he
Gear
N
2
4
5
5
N


Engine
rpm
1100
5300
4350
4600
5900
1100


Load
—
0.46
1.00
1.83
2.95




CO,
%
0.08
0.03
0.05
0.02
4.12
0.09


Concentrations
C02,
%
12.65
11.72
12. 55
11.93
12.26
13.62


02.
%
4.1
5.5
4.3
5.5
L.3
2.9


NO,
ppm
11.
18.
34.
365.
105.
13.


FID HC,
ppm C
2,760
1,330
2,680
5,180
9,680
1,940


Temperature, °C
Enter
Cat.
250
300
340
420
570
300


Exit
Cat.
570
500
500
580
900
650


	 c^buretor'lean + modified catalyst + air iniection bv PUIHD No. 1033
Air
Inject.
cfm
n_3fi
1.64
1.40
1.38
1.62
0.37


at 1:1
ad temp 215°c at 50 mph — 	 	
W.O.T. accei time O-80 Jcph 22.7 sec 	 : 	 ' 	
                  STEADY-STATE EMISSIONS CONCENTRATIONS
                         MOTORCYCLE
Date
Sequence
Conditon
Speed,
mi/hr








Gear








Engine
rpm








Load








Concentrations
CO,
%


-





C02,
%








o*
%








NO,
ppm








FID HC,
ppm C

















Notes:
                                      D-164

-------
          UNIT NO,
          VEHICLE
                     inn
      TEST HO.  1
KAMSAKI KF 175
TABLE                    VEHICLE EMISSION RESULTS
                 1175   LIGHT DUTY EMISSIONS TEST
          HATE  m/i?/7h                      MFGH.  CODE
                    .13  LITRE I             CURB  r»T,
O

t->
en
Ul
       :* 71-1. *• ?  MM  OF  HG.
DRY HiJLB TF"P.    2I..1 DFG.  C
BEL, HUMIDITY      hO I>CT,

EXHAUST EMISSIONS

     HLOWF.R OIF.  PHFS3,,  G?, 117.? MM, H?0
     HAG RESULTS
     H»»; no.
PlH.L
HC
HC
HC
HC
CD
CO
CO
en
CP2
CO?
cm
en?
MIX
IMOX
wnx
NflX
S02
Si?
so?
sue
HC
CO
CO?
»'OX
S02
HC
CO
CO?
NO*
SO?
CEIGHTFO  MftPS HC
                WFIGHTEO  MASS CO
                *fIRHTEO  «ASS CO?
                I-FIGHHO  >'A3S N(1X
                IT'fclGHTfi)  14SS Sl»?

                ACTIJAI
             7.11 GPAMs/KlLOMEIRt
            S3.B1 GRAMS/KIl OMFTHE
            35.bq GPAMS/KILOMETHI
               .(I? UWAMS/KM OWETWE
             11.no GRAMs/KiLOMETHf

            11.1? KILOMKTRE
                TOlftL
    PY CABHQW BALANCE
    EXMAtJSt
 FUEL
                                                          K ILOMfc TRK/L ITPfc
                                                                                   *fT  8ULB TEMP  ?.n.b DEC. C
                                                                                   AHS.  HUMIDITY  H.I GRAMS/KG
                                                                                   t)YWO ROLL CONSTANT   Sh7.17
                                                                                          INLtt PRtSS.r Gl  121, <»  MM,  H20
                                                                                373?
                                                                               l8.s/^
                                                                               issn
                                                                                ?.b/3
                                                                                 ?b
                                                                               52, 7/?
                                                         BLOWER INLET TEKP,
                                                                         3
                                                                       31H3
                                                                        3153
                                                                       33, 1/
                                                                                                            uto,  c
                                                      ,31
                                                      1.1/3
                                                      .0?
                                                      1.1/2
                                                      1.1
                                                                                n.n
                                                                               -o.o/*
                                                                                o.o
                                                       1,1
                                                       O.fJ
                                                    13. ?3
                                                   lea. ?b
                                                   2?1.?7
                                                       .01
                                                      0.00
                                                   111.1?
                                                                       17,7/S
                                                                                         1
                                                                                      P7.7/3
                                                                                       .IS
                                                                                         .8/3
                                                                                       .01
                                                                                       3.P/2
                                                                                       ?.e
                                                                                       1.0/2
                                                                                       1.0
                                                                                      -O.O/*
                                                                                       0.0
                                                                                      -n.n/*
                                                                                        .11
                                                                                        ?.3
                                                                                        0,0
                                                                                      15.78
                                                                                     170.81
                                                                                     115,17
                                                                                        .11
                                                                                       o.nn
                                                                                     Ibb.lH

-------
o
a\
                     TABLE        EXHAUST EMISSIONS FROM SINGLE BAG SAMPLE
                                        VEHICLE NUMBEP 300
              DATE  in/13/7h              TIME    -0 HRS.
              MODEL   I'm KAWASAKI KE17S HlflAY CYCLE
              DRIVER    TJ                TEST WT.     0 K5.
              HET BuLB TEMP  I* C        DRV BULB TEMP  if C
              SPEC.  HUM.   11.3 GRAM/KG   BARO.  7H5.3 MM  HG.
                                                TEST NO.  1
                                                ENGINE  .8 LITRE  1
                                                GVH    0 KG
                                                REL. HUM.  SO.8 PCT
                                                MEASURED FUEL  o.oo KG
RUN DURATION
BLOWER INLET PRESS.
BLOWER DIF.  PRESS.
BLOWER INLET TEMP.
DYNO REVOLUTIONS
DISTANCE TRAVELED
BLOWER REVOLUTIONS
BLOitER CU. CM /REV.
                           MINUTES
                            MM. HgO
                            MM  Hgo
                           DEC. C
                                    lb.»7  KILOMETRES
                                     12. 7b
                                     »57.J
                                     <*88.b
                                       »3
                                     eioi
BAG RESULTS
 HC  SAMPLE  *"ETER READING/SCALE
 HC  SAMPLE  PPM
 HC  8ACKGRO METER. RE«OING/SCALE
 HC  BACKGRO PPM
 co  SAMPLE  METER READING/SCALE
 CO  SAMPLE  PPM
 co  BACKGRD METER READING/SCALE
 CO  9ACKGRO PPM
 CO? SAMPLE  METC»
 COj SAWPLE  PERCENT
 co; BACKGRD METER READING/SCALE
 CO? 8ACKGRD PERCENT
 NOX SAMPLE  METER READING/SCALE
 NOX SAMPLE  PPM
 NOX BACKGRO METER PEADING/SCALE
 NOX BACKGRO PPM
 HC  CONCENTRATION PPM
 CO  CONCENTRATION PPM
 CO? CONCENTRATION PCT
 NOX CONCENTRATION PPM
 308 COCENTRATION  PPM
 HC  MASS  (GRAMS)
 CO  MASS  (GRAMS)
 CO; MASS  (GPAM3)
 NOX MASS  (GRAMS)
 so; MASS  (GRAMS)
             HC  GRAMS/KILOMETRE     b.25
             CO  GRAMS/KILOMETRE    33,75
             CO? GRAMS/KILOMETRE    38.SD
             NOX GRAM$/KILOMETPE      .03
             so? GRAMS/KILOMETRE     o.oo

             HC  GRAMS/KG OF FUEL  *8.1b
             CO  GRAMS/KG OF FUEL  *1S.«
             CO? GRAMS/KG OF FUEL    <*78
             NOX GRAMS/KG OF FUEL    .«>b
             308 GRAMS/KG OF FUEL   o.oo
                                           8710
                                            3.1/3
                                             31
                                           b1.»/l
                                           737*
                                             .3/1
                                             lb
                                           21.7/3
                                            .»*
                                            3.V3
                                            .Ob
                                            4,5/8
                                            »,5
                                             .5/8
                                             .5
                                                           7170
                                                           0.0
                                                         103.08
                                                         555. lb
                                                         535.27
                                                            .51
                                                           0.00
                             HC  GRAMS/MIN
                             co  GRAMS/MIN
                             coe GRAMS/MIN
                             NOX GRAMS/MIN
                             SOB GRAMS/MIN
              CARBON BALANCE FUEL ECONOMY
                                                18
                                               .Of
                                              o.on
                                            88.10
                                                                  KILOMETRES/LITRE

-------
          UNIT MO.  300
          VEHICLE MOOF.L
      TEST NO. 2
KAWASAKI KE179
TABLE                   VEHICLE EMISSION RESULTS
                1175  LIGHT DUTY EMISSIONS TEST
          OATE 10/13/7&                     MFGR. CODE
          ENGINE    .18 LITRE 1             CURB MT.
     • 0
     0 KG
YR.
GVH
                                                                                                                              0  KG
          BAROMETER 7t5.7» MM OF HG,
          0»Y 8UL8 TEMB.   2t>.7 OEG. C
          REU HUMIDITY     bl PCT.

          EXHAUST EMISSIONS
O
 I
BLOwER OIF. PRESS,, GS. 138.1 MM. HBO
BAG RESULTS
BAG NO.
BLOWER REVOLUTIONS
ROLL COUNTS
HC SAMPIE METER READING/SCALE
HC SAMPLE PPM
HC 9ACKGRD METER READING/SCALE
HC HACKGSD PPM
co SAMPLE METER READING/SCALE
CO SAMPLE PPM
co P.ACKGRD METER READING/SCALE
CO BACKGRO PPM
co? SAMPLE METER READING/SCALE
COE SAMPLE PERCENT
co? BACKGRD METER READING/SCALE
coe BACKGRD PERCENT
NOX SAMPLE METER READING/SCALE
NOX SAMPLE PPM
NOX BACKGRO METER READING/SCALE
NOX 9ACKGRO PPM
soe SAMPLE METER READING/SCALE
SO? SAMPLE PPM
soa BACKGRO METER BEADING/SCALE
S02 BACKGRO PPM
HC CONCENTRATION PPM
CO CONCENTRATION PPM
CO? CONCENTRATION PCT
NQX CONCENTRATION PPM
802 CONCENTRATION PPM
HC MASS GRAMS
CO MASS GRAMS
CO? MASS GRAMS
NOX MASS GRAMS
S02 MASS GRAMS
TOTAL CARBON GRAMS
WEIGHTED MASS HC f. 51 GRAMS/KILOMETRE
WEIGHTED MASS CO 2f.H? GRAMS/KILOMETRE
WEIGHTED MASS cog 3h.3i GRAMS/KILOMETRE
WEIGHTED MASS NOX ,o« GRAMS/KILOMETRE
WEIGHTED MASS so? o.oo GRAMS/KILOMETRE


i
3188
3HBH
32.b/t
3!bO
3,8/3
38
13,7/8
517*
.i/e
*
33,1/3
.5?

.05
3.8/P
3.8
.1/8
,^
-O.O/*
0.0
-O.O/*
0.0
323b
S78fl
.58
3.0
0.0
4V, 7b
Ib8,13
??1.75
.15
0,00
170,17





                ACTUAL DISTANCE
            ii.«»7 KILOMETRE
                                                       WET BULB TEMP  ?l,l OEG, C
                                                       ABS. HUMIDITY  13,b GRAMS/KG
                                                       DYNO ROLL CONSTANT   1b7.47
                                                                                BLOWER  INLET  PRESS.*  Gl  187.0 MM.  Mao
                                                                                BLOWER  INLET  TEMP.    *3  OEG.  C

                                                                                                3
                                                                                              1178
                                                                                               34bb
                                                                     3*30
                                                                      3.1/3
                                                                       31
                                                                             1B80
                                                                              3.b/3
                                                                               3b
                                                                             53,2/2
                                                       «t
                                                    ao.e/3
                                                     .B*
                                                     3.0/3
                                                     .05
                                                     2.3/a
                                                     a. 3
                                                     1.0/2
                                                     l.o
                                                    -O.O/*
                                                     0,0
                                                    -O.O/*
                                                     0.0
                                                                              0,0
                                                                            H3.81
                                                                            122.33
                                                                            «?1.3»
                                                                              .1!
                                                                             0.00
                                                                            iso. as
                FUEL ECONOMY BY CARflON BALANCE  •  24.0  KILOMETRE/LITRE
                TOTAL CARBON EXHAUST            198.13 GRAMS
                ESTIMATED FUEL WEIGHT •    .57KG.
  .1/8
   
-------
                    TABLE        F.XHAUST EMISSIONS FROM SINGLE BAG SAMPLE
                                       VEHICLE NUMBER 300
oo
             DATE 10/13/75              TIME    -0 HRS.

             MODEL  197b KAWASAKI KE175 HlWAY CYCLE
             DRIVES   TJ                TEST WT.     0 KG.
             WET BllLB TEMP  19 C        0«Y BUL» TEMP  ?7 C
             SPEC. HUM.  il.l GR»M/KG   BARO.  7*5.? MM  HG.
                                                  TEST NO.  f.
                                                  ENGINE   .2 LITRE  1
                                                  GVW    0 KG
                                                  REL. HUM.  SO.8 PCT
                                                  MEASURED FUEL  o.nn KG
  PUN DURATION
  BLOWER INLET P"E33.
  BLOWER OIF.  PRESS.
  BLOWER INLET TEMP.
  OYNO REVOLUTIONS
  DISTANCE TRAVELED
  BLOWER REVOLUTIONS
  BLOWER CU. CM /REV.
                                    13.78 MINUTES
                                    H57.?  MM. H?0
                                    HHS.f,  MM  H?0
                                      -»3  DEC. C
                                   |b,»8  KILOMETRES
                                    B101
  BAG RESULTS
   HC  SAMPLE  METER READING/SCALE
   HC  SAMPLE  PPM
   HC  BACKGRO «ETF.R READING/SCALE
   HC  BACKQRD PPM
   co  SAMPLF  METER READING/SCALE
   co  SAMPLE  PPM
   co  BACKGRO METER READING/SCALE
   CO  BACKGRD PPM
   co? SAMPLE  METER READING/SCALE
   COP SAMPLE  PERCENT
   COz BACKGRO METER READING/SCALE
   COS BACKGRO PERCENT
   NOX SAMPLE  METER READING/SCALE
   NOX SAMPLE  PPM
   NOX BACKGRD METER READING/SCALE
   NOX BACKGRO PPM
   HC  CONCENTRATION PPM
   CO  CONCENTRATION PPM
   CO? CONCENTRATION PCT
   NOX CONCENTRATION PPM
   SO? COCENTRATION PPM
   HC  MASS (GRAMS)
   CO  MASS (GRAMS)
   CO? MASS (GRAMS)
   NOX MASS (GRAMS)
   SO? MASS (GRAMS)

HC  GRAMS/KILOMETRE     b.71
CO  GRAMS/KILOMETRE    35.?3
CO? GRAMS/KILOMETRE    3».»?
NOX GRAMS/KILOMETRE      .03
SO? GRAMS/KILOMETRE     0.00

HC  GRAMS/KG OF FUEL  *0.17     HC  GRAMS/WIN
CO  GRAMS/KG OF FUEL  *1?.7     CO  GRAMS/MIN
CO? GRAMS/KG OF FUEL    "5     COS GRAMS/M1N
NOX GRAMS/KG OF FUEL    .7h     NOX GRAMS/MIN
SO? GRAMS/KG OF FUEL   0.00     SO? 6RAMS/MIN
CARBON BALANCE FUEL ECONOMY
                                                          8SC10

                                                           3,1/3
                                                            31
                                                          71.5/1
                                                          7785

                                                            .1/1
                                                             5
                                                          30.7/3

                                                           .51
                                                           3.»/3
                                                           .05
                                                           1.0/S
                                                           1.0

                                                          6873
                                                          7577
                                                          0.0
                                                        110. SS
                                                        588.79
                                                          0.00
                                                             8.1,5
                                                              .03
                                                             0.00
                                                           ?O.BS   KILOMETRES/LITRE

-------
                                        TABLE
         UNIT NO.  300
         VEHICLE MODEL
                     TEST NO. *
               KE-175  20- REDUCTION
              VEHICLE EMISSION RESULTS
      1975  LIGHT DUTY EMISSIONS TEST
DATE  »/ »/77                     HFGR. CODE
ENGINE    .18 LITRE 1             CURB WT.
                      -0
                      n KG
                       VR.
                       GVM
197b
   0 KG
ID
BAROMETER 737.87 MM OF HG.
DRY BULB TEMP.   ?3.3 DEG. C
REL. HUMIDITY      IR PCT.

EXHAUST EMISSIONS

     BLO*ER DIP'. PRESS..  62,  152.*  MM.
     BAG RESULTS
     BAG NO.
     BLOWER REVOLUTIONS
     ROLL COUNT*
     HC   SAMPLF.   METER  READING/SCALE
     HC   SAMPLF   PPM
     HC   BACKGnO METER  READING/SCALE
     HC   BACKGHD PPM
     co  SAMPLF  METER  READING/SCALE
     CO  SAMPLF  PPM
     co  BACKGPO METER  READING/SCALE
      CO   BACKGPD PPM
      coa  SAMPLF  METER  REAOINC/SCALF.
      coe  SAMPLF  PERCENT
      co?  BACKGBD METER READING/SCALE
      COS  BACKGRD PERCENT
      NOX  SAMPLF  METER READING/SCALE
      NOX  SAMPLF  PPM
      NOX  BACKGRO METER  READING/SCALE
      NOX  BACKGPO PPM
      soa  SAMPLF  METER  READING/SCALE
      so?  SAMPLE  PPM
      so?  BACKGRO METER  READING/SCALE
      SOS  BACKGRO PPM

      HC   CONCENTRATION PPM
      CO   CONCENTRATION PPM
      COB  CONCENTRATION PCT
      NOX  CONCENTRATION PPM
      SO?  CONCENTRATION PPM
       HC  MASS CRAMS
       CO  MASS GRAMS
       CO?   MASS GRAMS
       NOX   MASS GRAMS
       so?   MASS GRAMS
                                                 HJO
                                                             1
                                                           317b
         31»0
           .3/»
           30
         95. a/?
         blOb
           ,1/S
            H
         3?. 0/3
          .53
          3.3/3
          .ns
          ».l/2
          H.I
          i.o/?
          1.0
         •o.o/*
          0.0
         -o.o/*
          0.0

         3113
         b005
           .H9
           3. a
           0.0
         *i. 95
        Ib3.3b
        208,97
           .1?
          o.on
                TOTAL CARBON GRAMS

                WEIGHTED MASS HC
                WEIGHTED MaSS CO
                WEIGHTFD MASS cos
                WEIGHTED MASS NOX
                WEIGHTED M»SS so?

                ACTUAL DISTANCE

                FUEL ECONOMY BY CARBON BALANCE e  25.1  KILOMETRE/LITRE
                TOTAL CARBpN EXHAUST            »7b.OS GRAMS
                ESTIMATED FUEL WEIGHT a    .S5KG.
                             b.<*5 GRAMS/KILOMETRE
                            2H.3J GRAMS/KILOMETRE
                            3H.OO GRAMS/KILOMETRE
                              .0? GRAMS/KILOMETRE
                             0.00 GRAMS/KILOMETRE


                            l?.ns KILOMETRE
                                                                               WET BULB TEMP   u.l OEG. C
                                                                               AHS. HUMIDITY    3,3 GRAMS/KG
                                                                               OYNO ROLL CONSTANT   91,7.97
                                                                               BLOWER  INLET  PRESS,,  61  1B7.0  MM,  H?0
                                                                               BLOWER  INLET  TEMP.    H3  DEG. C
                          5*30
                           3770
                          17.7/<*
                          1770
 53.3/P
 2SbO
   .?/?
    H
 ai.a/s
  .3*
  3.S/3
  .Pb
  2.H/2
  2.1*
  I.O/?
  1.0
 -o.o/*
  0.0
 -n.o/*
  o.n

 173?
 asai
   .?9
   1.5
   0.0
 as.sq
117. ??
21?. 11
   .0*
  Q.OO
                    3
                  3198
                   3*73
                  33.5M

                  3350

                    .?/»
                    80
                  bb.b/1
                                                                                                ^
                                                                                             29,4/3
                                                                                              ,»8
                                                                                              3,b/3
                                                                                              ,nb
 1.1/2
 1.1
-O.O/*
 0.0
-o.o/*
 0.0

333?
                                                                                               0.0
                                                                                             H5.23
                                                                                            18*. 9B
                                                                                            188. b7
                                                                                               .12
                                                                                              0.00
                                                                                            Ib9.9b

-------
                      TABLE         EXHAUST  EMISSIONS FRO" SINGLE BAG SAMPLE
                                         VEHICLE NUMBER 300
O
              DATE   »/  »/77               TIME    -0 HRS,
              MODEL   l«m  KAWASAKI  KE-175 F£T 20- REDUCTION
              DRIVER   KN                 TEST tUT.     0 KG.
              WET BuLB  TEMP   11  C         DRY BULB TEMP  23  c
              SPEC.  HUM.   ?.8 CRAM/KG    BAPO.  737.* MM US.
                                                   TEST NO.  1
                                                   ENGINE  .2 LITRE  1
                                                   GVW    fl KG
                                                   REL. HUM.  I?.? PCT
                                                   MEASURED FUEL  o.on KG
                                      11,71,  MINUTES
                                      i?7.o   MM.  HBO
                                      158. »   MM  H?0
                                        H3   DEC.  C
                                     lb.»S   KILOMETRES
   PUN OUPATfnN
   BLOWER INLFT PRESS,
   BLOWER OIF'.  PRESS.
   BLOWER INLFT TEMP.
   DVNO REVOLUTIONS
   DISTANCE TRAVELED
   BLOWER REVOLUTIONS
   BLOWER CU. CM /REV'.
   BAG RESULTS
    HC  SAMPLE  METER RFADJNG/SCALE
    HC  SAMPLE  PP1*
    HC  BACKGQD MFTER READING/SCALE
    HC  BACKGpO PPM
    co  SAMPLE  METER PEADING/SCALE
    co  SAWPLF  PPM
    co  BACXRPO METER READING/SCALE
    co  BACKGRD PPM
    coz  SAMPLF  MFTFR READING/SCALE
    CO?  SAMPLF  PERCENT
    C02  BACKGRD MfTER READING/SCALE
    COa  BACKGRO PERCENT  •
    NOX  SAMPLF  MFTEH RFAOINC/SCALE
    NOX  SAMPLF  PPM
    HOK  BAcKGoO METFR RF30INe/SC*LE
    NOX  BACKGpO PPM
    HC   CONCENTRATION  PPM
    CO   CONCENTRATION  PPM
    CO?  CONCENTRATION  PCT
    NOf  CONCENTRATION  PPM
    S0^  COCENfRATION  PPM
    HC   MASS fGRAMS)
    CO   MASS /GRAMS)
    CO?  MASS fGRAMS}
    NOX  MASS (GRAMS)
    SO! MASS
              (•310
                .b/»
                1.0
              91,9/1
             1731B
               ?.t>/3
                Sb
              »8,7/3
               .8H
                .^/e
               .03
               B.?/2
               B.2
                ,7/?
                .7
                                                           0.0
                                                         127.73
                                                         b9b.!B
                                                         535.00
                                                            .»!
                                                           0.00
HC  CRAMS/K II OMETRE
CO  GRAMS/KUOMETRE
CO? CRAMS/KIl OMETRE
NOX GRAMS/KU OMETRE
802 GHAMg/KH OMETRE

HC  GRAMS/KG OF FUEL
CO  GRAMS/KG OF FUEL
C02 GRAMS/KG OF FUEL
NOX GRAMS/KG OF FUEL
302 GRAMS/KG OF FUEL
CARBON BALANCE FUEL
                                      7.77
                                       .02
                                      o.no
                                      83*
                                     o.no
HC  GRAMS/MIN
CO  GRAM3/MIN
coe GRAMS/MIN
NOX GRAMS/MIN
so? GRAMS/MIN
 10,01
  51.5

   .03
  0.00
18.83
                                                                   KILOMETRES/LITRE

-------
                                         TABLE
         UNIT NO.  300
         VEHICLE MOI1EL
                TEST NO. 1
          KE-171; 10- REDUCTION
              VEHICLE EMISSION RESULTS
      1175  LIGHT DUTY EMISSIONS  TEST
DATE  1/18/77                      KFGR.  CODE
ENGINE    .IB LITHE 1              CURB  HT.
                     -0
                     a KG
                        VR.
                        KVM
117b
   U KU
         BAROMETER  731."»U  MM  OF  HG.
         OHY BULB TEHP.    23.1 DEG,
         REL.  HUMIDITY      51 PCT.
          EXHAUSt  EMISSIONS
a
H
-J
                                   62, 152.1 MM. H20
BLOWER I>IF. PRESS.,
BAG RESULTS
BAS NO.
HLOHER REVOLUTIONS
ROLL COUNTS
HC   SAMPLE   METER  HEADING/SCALE
HC   SAMPLE   PPH
HC   BACKGRO  METEH  READING/SCALE
HC   HACKQRU  PPM
co   SAMPLE   METER  READING/SCALE
CO   SAMPLE   PPM
CO   BACKGRO  METEH  READING/SCALE
CO   BACKG8U  PPM
C02 SAMPLE   METEH  READING/SCALE
Cm  SAMPLE   PERCENT
C02  BACKGHO  METEH HEADING/SCALE
COa  BACKGRO  PE«CEHT
 NOX  SAMPLE   METER READING/SCALE
 NOX  SAMPLE   PPM
 NOX  BACKGRO METER READING/SCALE
 NOX  FUCKGRO PPH
 SOa  SAMPLE  METEH READING/SCALE
 S03  SAMPLE  PPM
 S02  BACKGHD METER READING/SCALE
 S03  OACKGHD PPM

 HC   CONCENTRATION PPM
 CO   CONCENTRATION PPM
 cna  CONCENTRATION PCT
 NOX  CONCENTRATION PPM
 SOe  CONCENTRATION PPM
 HC   MASS GRAMS
 CO   MASS SHAMS
 CO?  MASS GRAMS
 MOX  MASS GRAMS
 SO?  MASS GRAMS
                                                            31bl
                                                             3510
                                                            aa.3/*
                                                            3330
                                                              .!/*
                                                              1U
           IS
          S.(i/3
          .•58
          3.8/3
          .lib
          3.1/2
          3.1
           .7/2
           .7
         -o.n/*
          n.O
         -Q.U/*
          0.0
                                                             blSO
                                                              .53
                                                              2.5
                                                              n.n
                                                            *3.35
                                                           Ibb.'ll
                                                           225. R7
                                                              .11
                                                             o.nu
                                                           1711.75
                TDTAL CAH80N  GRAMS

                WEIGHTED  MASS HC
                WEIGHTED  MASS CO
                WEIGHTED  MASS C02
                WEIGHTED  MASS NOX
                WEIGHTED  MASS soa

                ACTUAL  DISTANCE
                FUEL  ECONOMY  BY  CARBON BALANCE =  21.3  KILOMETRE/LITRE
                TOTAL CAR80N  EXHAUST            191.7? GRAMS
                ESTIMATED  FUEL HEIGHT a   .S7KG.
                        7.12 GHAMS/KILDIETHE
                       2H.S3 GRAM3/KILOHETRE
                       3b.iq GHAMS/KILOMETRF.
                         .02 G«AMS/KILOMET«E
                        0.00 GHAMS/KILOMETRF.
                                                                  /
-n.o/*
 o.o
-O.I)/*
 ii. (i

1823
                            .31
                            1.1
                            o.n
                          1 e . rtH
                         120. *i
                         227.32
                            .OR
                           n.nn
                         150.33
                   3
                 3203
                  352(1
                 33. 3/*
                 3330
                   .S/f
                   50
  .t/a
  15
31.5/3
 .58
 1.2/3
 .Mb
 2.8/2
 2.8
  .5/2
  .5
-O.O/*
 0.0
-O.Q/*
 0.0

32Bb
                   .17
                   2.H
                   0.0
                 HH.80
                185.77
                202.21
                   .10
                  n.oo
                173. bS

-------
                    TABLE
                     EXHAUST EMISSIONS FROM SINI;LE BAG SAMPLE
                           VEHICLE  NUMBER 3(111
to
             DATE  t/IS/77              TIME     -0  MRS.
             MODEL  H7b KAWASAKI KE-175 FET  10s REDUCTION
             DRIVER   KN                TEST  XT.      n  KG.
             WET auLH TEMP  17 C        DRY HULH  TEMP  J«t  C
             SPEC, HUM.   CT
    NDX CONCENTRATION PPM
    302 COCENTRATION  PPM
    HC   MASS (GRAMS)
    CO   MASS (GRAMS)
    C02 MASS (GRAMS)
    NOX MASS CGRAH3)
    302  MASS (GRAMS)
HC  SRAMS/KILUMEI«F     b.13
CO  GHAMS/KILOM£T«E    37.17
C02 GRAMS/KILOMETflE    3S.-H
NOK GRAMS/KILOMETRE      .02
802 GRAMS/KILOMETRE     U.OO

HC  GRAMS/KG OF FUEL  *7.52
co  GRAMS/KG OF FUEL  *37.7
C02 GRAMS/KG OF FUEL    IbO
NOX 8RAHS/KG OF FUEL    .Sfl
S02 GRAMS/KG OF FUEL   o.oo
                                                          Sb.7/»
                                                          Sfa70
                                                            .1/t
                                                            10
                                                            11
                                                          St.S/3
                                                           b.]/?
                                                           b.l
                                                            .B/?
                                                            .8
                                                          9BI1Q
                                                         15211?
                                                           .10
                                                           5.S
                                                          II. I)
                                                           .35
                                                          ii. on
                                            HC   GRAMS/MIN
                                            Cd   GRAMS/MlN
                                            cos  RRAMS/MIN
                                            NOX  GRAMS/MIN
                                            SO?  GRAMS/MIN
            CARBON BALANCE FUEL ECONOMY
                  8.17
                  HI.?
                    Hb

                  0.00
                J1.8B  KILOMETRES/LITHE

-------
UNIT NO.  300
VEHICLE MODEL

BAROMETER , ..,
DRY BULB TEMP.
REL, HUMIDITY
      TEST NO. 1
KC-ltS LE*N»ST.VL

  MM OF KG,
  Z5.D DEC. C
   M PCT,
                                         TABLE                   VEHICLE EMISSION RESULTS
                                                         1175  LIGHT DUTY EMISSIONS TEST
                                                   DATE  S/1I/77                     MFGR, CODE
                                                   ENSIKE    ,l« LITRE 1             CUR8 WT,
                                                             •0
                                                             0 KG
                         YH.
                         GVM
117b
   o KG
          EXHAUST  EMISSIONS
a
00
BLOKES o!f. PRESS., GZ, 1M,* ««, W80
BIG RESULTS
BAG NO'.
BLOWER REVOLUTIONS
ROLL COUNTS
HC SAMPLE METER READING/SCALE
Wt ikMPlE PPM
HC BAcK6Ro METER READING/SCALE
HC BACK6R0 PPM
co SAMPLE METER READING/SCALE
CO SAMPLE PPM
ca BACKQRD METER READING/SCALE
CO BACK6RO PPM
coe SAMPLE METER READING/SCALE
C02 SAMPLE PERCENT
coe OACKORD METER READING/SCALE
COS flACKGRO PERCENT
NOX SAMPLE METER REAOINB/SCALE
NQX SAMPLE PP»
NOX BACKCRO METER REODING/SCALE
NOX 8ACKGRO PPM ,
so? SAMPLE METER READING/SCALE
802 SAMPLt PPM
SO* 8ACKSBO METED RE*OIMfi/iC*LE
SOS BACKCRO PPM
HC CONCENTRATION PPM
CO CONCENTRATION PPM
co2 CONCENTRATION PCT
NOX CONCENTRATION PPM
so? CONCENTRATION PPM
HC Mi S3 GRAMS
CO MASS CRAMS
Co* MASS GR*M|
NOX MASS GRAMS
SOt MASS GRAMS
TOTAL CARBON GRAMS
WEIGHTED MA9$ HC *,53 GRAMJ/KILOMETRE
HCIOHTED MASS co s.iz GRAMS/KILOMETRE
WEIGHTED MASS CO? It. 78 GRAMS/KILOMETRE
WEIGHTED «ASS NQX .OS ORMS/KILOMETRt
WEIGHTED MASS SO? 0,00 GRAMS/KILOMETRE


1
31 St
350?
(5,0/1
25DO
.dA
to
3B.b/3
1473
.1/3
S
4i.<»/3
t'a
3.0/3
.05
lO.K/t
10.0
.8/2
.8
•D.O/«
0,0
•a. a/*
0.0
i«*S
l»?7
.t>8
^.3
0.0
33.3*
3<».e
-------
        TABLE        EXHAUST EMISSIONS FROM SINGLE BAG SAMPLE
                           VEHICLE NUMBER 300
 DATE  S/li/77              TIME    »n HRS,
 HODEL  H7b KAWASAKI KE-175 FET LEAN+ST. VL
 DRIVER   KN                TEST WT.     0 KG.
 WET BULB TEMP  iq C        DRY BUL8 TEMP  2? C
 SPEC. HUM.  11.1 CRAM/KG   BARO,  7»».0 MM  HO.
                                                TEST NO,  1
                                                ENGINE  .2 LITRE  1
                                                GVW    0 KG
                                                REL. HUM.  50,8 PCT
                                                MEASURED FUEL  n.oo KG
                     12,7t MINUTES
                     127*0  MMg H?0
                     152.H  MM  H80
                       13  DEC. C
                    lb.51  KILOMETRES
   RUN DURATION
   BLOwER INLET PRESS,
   BLOWER OIF'.  PRESS.
   BLOWER INLET TEMP.
   OVNO REVOLUTIONS
   DISTANCE TRAVELED
   BLOWER REVOLUTIONS
   BLOWER CU. CM /REV'.
BAG RESULTS
 HC  SAMPLE  METER READING/SCALE
 HC  SAMPLE  PPM
 HC  BACKGRD METER READING/SCALE
 HC  BACKGRD PPM
 co  SAMPLE  METER READING/SCALE
 CO  SAMPLE  PPM
 CO  BACKGRD METER READING/SCALE
 CO  SACKGRO PPM
 cot SAMPLE  METER READING/SCALE
 COt SAMPLE  PERCENT
 CO? BACKGRD METER READING/SCALE
 CO* BACKORO PERCENT
 NOI SAMPLE  METER READING/SCALE
 NOX SAMPLE  PPM
 NOk BACKGRO METER READING/SCALE
 NOX BACKGRD PPM
 HC  CONCENTRATION PPM     .
 CO  CONCENTRATION PPM
 CO* CONCENTRATION PCT
 NOX CONCENTRATION PPM
 S0« COCENTRATION  PPM
 HC  MASS  (GRAMS)
 CO  MASS  (GRAMS)
 C0{ MASS  (GRAMS)
 NOX MASS  (GRAMS)
 302 MASS  (GRAMS)
                                              3S.i/«
                                              "10
                                                .'/*
                                                10
                                              8».?/«
                                              5183
                                                ,2/2
                                                 B
                                               .05
                                               1.1
                                              »9b7
                                              1.21
                                             0,0
                                            71.73
                                           anb.4Z
                                           7
-------
          UNIT  NO.   ion
          VEHICLE MODEL
                TEST NO. (
          KE.1T5 LEAN*ST.VL
          BAROMETER  Tlg.^S  MM OF  H6.
          DRV  BULB  TEMP*,    ts'.o oec.  c
          REL. HUMIDtTV     bO PCT.

          EXHAUST EMISSION)
                    TABLE                   VEHICLE EMISSION RESULTS
                                    J17S  LIGHT DUTY EMISSIONS TEST
                              DATE  5/13/T7                     MF6R. CODE   -0
                              ENGINE    .18 LITRE 1             CURB XT.     0 KG

                                                           WET BULB TEMP  H.» OEG. t
                                                           ABS. HUMIDITY  12.1 GRAMS/KG
                                                           DVNO ROLL CONSTANT   *b7.17
                                                                                                      YR,
                                                                                                      SVM
                                             117b
                                                0 KG
H
-O
01
BLOWER OIF'. PRESS,, 02, lit,* MM. «?0
SAG RESULTS
BAD NO.
BLOWER REVOLUTIONS
ROLL COUNTS
     SAMPLE  METER READING/SCALE
     SAMPLE  PPM
     BACKORD METER READING/SCALE
     BACKGRD PPM
     SAMPLE  METER READING/SCALE
     SAMPLE  PPM
     BACKGRD METER READING/SCALE
     8ACK6RO PPM
     SAMPLE  METER READING/SCALE
     SAMPLE  PERCENT
     BACKORO METER READING/SCALE
     BACKGRD PERCENT
             METER READING/SCALE
             PPM
                                                             1
                                                           3174
                                                            3MB
SAMPLE
SAMPLE
8ACKGRO METER READING/SCALE
BACKGRD PPM
SAMPLE
SAMPLE
HC
NC
HC
HC
CO
CO
CO
CO
coa
cor
CO?
coe
NOX
NOX
NOX
NOX
90?
SOS
802
302

HC
CO
coa
NOX
so?
HC
CO
CO?
NOX
SOS
 TOTAL CARBON GRAMS

HEIOHTED MASS HC
WEIGHTED MASS CO
 WEIGHTED MASS COS
 WEISHTEP MASS NOX
 NEIBHTED MASS so?

 ACTUAL DISTANCE
                             METER  READING/SCALE
                             PPM
                     BACKGRD METER  READING/SCALE
                     BACKGRD PPM

                     CONCENTRATION  PPM
                     CONCENTRATION  PPM
                     CONCENTRATION  PCT
                     CONCENTRATION  PPM
                     CONCENTRATION  PPM
                     MASS GRAMS
                     MASS GRAMS
                     MASS GRAMS
                     MASS GRAMS
                     MASS GRAMS
                                                             30
                                                           bt.BS*
                                                           IbS?
                                                             .1/3
                                                              2
                                                           1Z.B/3
                                                             .73
                                                             S.t/1
                                                             ,0b
                                              o.o
                                             •o.o/*
                                              o.o

                                             em
                                             IbOO
                                              .bB
                                              B.S
                                              0.0
                                            33.20
                                                            0.00
                                                          1B7.»7
                                                           BLOWER INLET PRESS,, Gl 127,0 MM. H80
                                                           BLOHER INLET TEMP.   *3 OEG. C

                                                                          3
                                                                        3iia
                                                                          3500
                                                                              30
                                                        88,5/3
                                                               3.7
•o.o/*
 0,0
•o.o/*
 0.0
                                                         331
                                                         .«!
                                                         Z.B
                                                         0.0
                                                       !t.»3
                                                       IS.fal
                                                      30^,75
                                                         ,B3
                                                        0.00
                                                      lib. 70
                                      s.oo GRAMS/KILOMETRE
                                      S.3b GRAMS/KILOMETRE
                                     44.08 GRAMS/KILOMETRE
                                       .os BRAMS/KILCMETRE
                                      0.00 ORAMS/KILOMETRE

                                     18.11 KILOMETRE
      ECONOMY or CARBON BALANCE
 TOTAL CARBON EXHAUST  .
 ESTIMATED FUEL WEIGHT •
                                               >  31,0  KILOMETRE/LITRE
                                                SbB.tf GRAMS
                   30
                 75. 8/3
                 8015
                   .»/!
                   81
                 10.1/3
                  .(,8
                  Z.t/3
                  .01
 •O.O/*
   0.0
 -o.o/*
   0.0

 lib!
 1431
   ,(,»
   B.5
   n.o
 M.SZ
 53, ?J
S78.0B
   .10
  D.OO
1ZH.B7

-------
o
                   TABLE        EXHAUST EMISSIONS FROM SINGLE BAG SAMPLE
                                      VEHICLE NUMBER soo
            D«TE  S/tS/7?              TIME    -0 HRS.
            MODEL  1Mb KAHASAXI KE*17S FET LEANEST. VL  ,
            DRIVER   KN                TEST I»T*     0 KG.
            NET BULB TEMP  21 C        DRY BULB TEMP  tt> C,
            SPEC. HUM.  il'.i ORAM/KG   BARO,   711,7 MM  HO.
                                               TEST NO.  t
                                               ENGINE   .t LITRE  1
                                               6VN    0 KG
                                               REL. HUM!  bo.s PCT
                                               MEASURED FUEL  0.00 KG
              RUN DURATION
              BLOWER INLET PRESS,,
              BLOWER OIF.  PRESS.
              BLOWER INLET TEMP,
              OYNO REVOLUTIONS
              DISTANCE  TRAVELED
              BLOWER REVOLUTIONS
                                '
                     It. 77  MINUTES
                     It7,0   MM,  HtO
                            MM   HtO
                           DEC.  C
              BLOWER CU. CM /REV'.  BtIZ
                    Ib.Si   KILOMETRES
                       1SU
              BAC RESULTS
               HC  SAMPLE
               HC  SAMPLE
             METER  READING/SCALE
             PPM
HC  BAcKflRD  METER  READING/SCALE
HC  BACKGRO  PPM
co  SAMPLE   METER  READING/SCALE
CO  SAMPLE   PPM
co  BACKGRO  METER  READING/SCALE
CO  BACKGRD  PPM
cot SAMPLE   METER  READING/SCALE
COt SAMPLE   PERCENT
COj BACKGRD  "ETER  READING/SCALE
CO* BACKORD  PERCENT
NOX SAMPLE   METER  READING/SCALE
NOX SAMPLE   PPM
NOX BACKGRD  METER  READING/SCALE
NOX BACKGRD  PPM
HC  CONCENTRATION  PPM
CO  CONCENTRATION  PPM
CO? CONCENTRATION  PCT
NOk CONCENTRATION PPM
S0« COCENTRATION PPM
HC  MASS (GRAMS)
CO  MASS (GRAMS)
COt MASS (DRAMS)
NOX MASS (CRAMS)
S0< MASS (BRAMS)
itao
  .t/»
  to
77.7/t
                                                          1,b/J
                                                          .Ob
                                                         t3,8/t
                                                         13, t
                                                           .8
                                                         1337
                                                         l.tt
                                                         aa.i
                                                         o.o
                                                        bS.^1
                                                       171,87
                                                       SOt.bt
                                                         1,71
                                                         0.00
HC GRAMS/KILOMETRE
CO CRAMS/KILOMETRE
CO? GRAMS/KILOMETRE
NOX GRAMS/KILOMETRE
802 GRAMS/KILOMETRE
HC CRAMS/KG OF FUEL
CO GRAMS/KG OF FUEL
COt GRAMS/KG OF FUEL
NOX GRAMS/KG OF FUEL
sot GHAMS/KO OF FUEL
IO'BS
18. 1Z
.10
0.00
• l.S*
110.1
0.00
                                           HC  6RAMS/MIN
                                           CO  CRAMS/MIN
                                           COt GRAMS/MIN
                                           NOX GRAM3/MIN
                                           sot CRAMS/MIN
            CARBON  BALANCE  FUEL ECONOMY
                                             S.17
                                             11.1
                                               b3

                                              .13
                                             0,00
                                           t4.8t   KILOMETRES/LITRE

-------
UMIT NO.  inn
VEHICLE MOIJFL

BARflMFTER 7*1.'
ORY mtL1* TEMP.
WEL. HUMIDITY
                 TABLF

      TEST NO.  1
KE-175 aCAT.SER+LEAN

  MM OF HG.
  ?b.i OEG.  c
   •«.» PCT.
                                    n*TE
vj
-J
EXHAUST EMISSIONS

     RLOWFS OIF.  ORE9S., C?.,  I5?.1  MM.  H3O
     RAG RESULTS
     RAG nn.
     Rl.lldER REVOLUTIONS
     POtl  COHMTS
     HC    SAMPLE   MFTF.R REAOING/SCALF.
     MC    SAMPLE   PPM
     MC    BAC.KRRI} MFTFR RFADIME/SCALF
     HC    BACKRPO PPM
     TO    SAKPI.E  MFTFB BFAf>IWG/SCAtF
                     SAHPLF
                     SAMPLE
TO
rn

ro?
ro?
rn?
uox
MOX
*iox
noy
so?
sn?
so?
so?

HC
rn
so?
HC
CO   MASS  CRAMS
COa  MARS  GRAMS
UOX  MASS  GRAMS
SOP  ^ASS  GRAMS
TOTAL  r.ARHOU GRAMS

         MASS "C
            BACKGRt)
            BACKBRO
            SAMPI.F
            S»M*t_£
            BACKGRO
            HACKGRO
                   RFAOIN(;/Sr.»l.F.
             P°M
             HFTFR RFAOINC/SC4I.P
             PERCF.NT
             HFTF.R RFAnTNo DEC. C

                                                                                  1
                                                                                3173
                                                               1
                                                             •UBS
                                                             n ^n
                                                               . I /•*
                                                               in
                                                     .R7
                                                     1.U/3
                                                     .Ob
                                                     3.7/J
                                                     3.7
                                                     -rt.il/*
                                                      n.n
                                                     -n.nv*
                                                      O.n
                                                                o.n
                                                              is, ?s
                                                               n.nn
                                                             171. ?1
                                CO
                 VIFIRHTFO MASS  C02
                 WKIRHTFO MASS  NOX
                          MASS  SO?
                        DISTANCE
                                        1. in GRAMS/KTLr»»1FT>»E
                                       !?..?!
                         .0?
                       tl.nfi

                      13. 01
                 FIJFL ECONOMY  BY CAflHflN BALANCE  a   ?<».5  KILOMFTRF./LITRF
                 TOTAL CARBON  EXHAUST            »?b.»? G"«MS
                            FUFL  WFTGHT s   .1SKG.
                                                                                                                YR.
                                                                                                                GVM
                                                                                                                 Q KG
                                                               inni
                                                              1*1. n/3
                                                               inn
                                                                 .)/*
                                                                 in
                                                              b !•.»./«
                                                               ?77
                                                                       l.S/2
                                                                       l.B,
                                                        n.n/*
                                                        n.n
                                                       -n.n/*
                                                        n.n  ,

                                                         qn
                                                                                 n.n
                                                                                 o.oo
                                                                                          .a/*
                                                                                           2
                                                                                        17.2/3
                                                                                         .SI
                                                                                         3.11/3
  1.0
    .?/?
    .7
 -o.n/*
  n.o
 -T.O/*
  1.0

  sab
 isni
   .77
  a.*
   n.n
  7.95
las.1;*
331. ni
   «ia
  n.no

-------
          UNIT NO.  inn
          VEHICLE MnntL
                               TABLE

                     TEST Nil. 1
               KF175 LH+CAT + MK 10533)
D

H«
•J
CO
BAROMETER 7'»H.73 MH OF HG.
DRY BULB TEHP.   2fe.l DEC. C
REL. HUMIDITY     bH PCT.

EXHAUST EMISSIONS

     RLOHEK OIF. PRESS., G8, I**.* MM.
     BAG RESULTS
     BAG NO.
     BLOWER REVOLUTIONS
     POLL COUNTS
     HC   SAMPLE  MFTEB BEADING/SCALE
     HC   SAHPLE  PPM
     HC   BACKGRD METER READING/SCALE
     HC   BACKRRD PPM
     CO   SAMPLE  METER READING/SCALE
     CO   SAMPLE  PPM
     CO   BACKGRD METER READING/SCALE
     CO   BACKCPO PPM
     COS  SAMPLE  METER READING/SCALE
     C08  SAMPLE  PERCENT
     CO?  BACKGRD METER READING/SCALE
     CUe  BACKGKD PERCENT
     NOX  SAMPLE  METER READING/SCALE
     NOX  SAMPLE  PPM
     NOX  BACKGRD METER READING/SCALE
     NOX  BACKGRD PPM
     502  SAMPLE  METER READING/SCALE
     SOS  SAMPLE  PPM
     90?  BACKSRD METER READING/SCALE
     905  BACKGHD PPM

     HC   CONCENTRATION PPM
     CO   CONCENTRATION PPM
     CO!  ChNCENTHATION PCT
     NOX  CONCENTRATION PPM
     S02  CONCENTRATION PPM
     HC   MASS GRAMS
     CO   MASS GRAMS
     C02  MASS GRAMS
     NOX  MASS GRAMS
     SO?  MASS GRAMS
              VEHICLE EMISSION RESULTS
      H7S  LIGHT DUTY EMISSIONS TEST
DATE  7/ S/77                     MFGR. CODE   -0
ENGINE    .18 LITRE 1             CURB HT.     0 KG

                             NET BULB TEMP  el.7 DEC. C
                             ABS. HUMIDITY  It.7 GRAMS/KG
                             DYNO ROLL CONSTANT   <)b7.«t7
                                           YR.
                                           GVM
                             1171,
                                0 KG
                                                  H80
               TOTAL CARBON GRAMS

               WEIGHTED MASS HC
               WEIGHTED MASS CO
               WEIGHTED MASS CO?
               WEIGHTED MASS NOX
               WEIGHTED MASS SO?

               ACTUAL DISTANCE
                                                              1
                                                            3171
                                                            17.S/H
                                                            1750
                                                              .!/»
                                                              in
                                                            b5.V2
          .3/3
           b
        52. 5/3
         .S8
         V.b/3
         .07
         H.7/8
         H.7
          .5/2
          .5
        -n.o/*
         o.o
        -o.o/*
         n.o
                                                           33bl
                                                            .85
                                                            H.3
                                                            n.o
                                                          83.77
                                                          <«S.b»
                                                         371. 0-»
                                                            .22
                                                           n.oo
                                                         Ibl.Sb
                           1.98  GRAMS/KILOMFTRE
                           7.OS  GRAMS/KILOMET-RE
                          bl.OH  GRAMS/KILOHETRE
                            .03  G*AM3/KILOMETRE
                           O.on  GRAMS/KILOMETRE

                          11.15  KILOMETRE
                                                                                 BLOHER  INLET PRESS.,  Gl  127.0 MM.  H20
                                                                                 BLUXER  INLET TEMP.    »3  DEC.  C
                         SfSb
                          37SS
                         18.8/3
                          188
                           .!/•»
                           in
                                                                               a/e
                                                                              .57
                                                                              ».5/3
                                                                              .07
    .7/8
    .7
  -o.n/*
   o.o
  -o.o/*
   o.o

   178
    3*
   .SI
   5.8
   0.0
  H.13
  1.8b
378.73
   .2U
  0.00
107.78
               FUEL ECONOMY BY CAMBON BALANCE =  81.b  KILOMETRE/LITRE
               TOTAL CARBON EXHAUST            »13.h7 GRAMS
               FSTJMATtD FUKL HEIGHT =   .»8KG.
                     3
                   318b
                    3H20
                   ll.l/*
                   1110
                    1.7/3
                     17
                    1.5/*
                      1
                   »8.1/3
                    .83
                    ».3/3
                    .07
  .H/2
  .»
-O.O/*
 0.0
 o.o/*
 0.0
                                           .77
                                           3.5
                                           0.0
                                        33b.30
                                           .18
                                          0.00
                                        1M..38

-------
                   TABLE
so
                 EXHAUST  EMISSIONS FROM SINGLE  BAG  SAMPLE
                        VEHICLE  NUMBER  300
           DATE   7/  5/77               TIME    -0 HRS.        TEST NO.  1
           MODEL   H7b  KAWASAKI  KE-17? FET LN+CAT+AIR (0533)  ENGINE  .8 LITRE  1
           DRIVER    KN                 TEST WT.     n KG.     GVH    0 KG
           WET HULB  TEMP   J2 C        DRY BULK TEMP  8b t    REL. HUM.  (,7.7 PCT
           SPEC.  HUM.   11.7 GRAM/KG   HARD.  7»».7 MM  HG.   MEASURED FUEL  0,00 KG
RUN DURATION
BLOWER INLET PRESS.
RLOMER OIF.  PRESS.
BLOWER INLET TFMP.
DYMO REVOLUTIONS
DISTANCE TRAVELED
RLOWEH DEVOLUTIONS
BLOWER CU.  CM  /REV,
                                   If. 7k MINUTES
                            MM. HP.O
                            MM  H20
                           UEG. C
                                  IS..BI  KILOMETRES
                                   J37.0
                                   ib?..1*
                                     t3
                                   BPIS
                            HETEK  READING/SCALE
                            PPM
                    BACKGRD METEK  READING/SCALE
                    BACKGRD PPM
                    SAMPLE  METER  READING/SCALE
                    SAMPLE  FPM
                    BACKGRO METER  READING/SCALE
PAG RESULTS
 HC  SAMPLE
 HC  SAMPLE
 HC
 HC
 CO
 CO
 CO
 CO   BACKGRO PPM
 COS  SAMPLE  METER READING/SCALE
 COe  SAMPLE  PERCENT
 COS  BACKGRD METER READING/SCALE
 COP  BACKGRD PERCENT
  NOX  SAMPLE  METER READING/SCALE
  NOX SAHPLE  PPM
  MIX BACKGRD METER RFADING/SC ALE
  NOX rfACKGRD PPM
  HC  CONCENTRATION PPM
  CU  CONCENTRATION PPM
  CUS CONCENTRATION PCT
  NOX CONCENTRATION PPM
  SO? COCENTKATION PPM
  HC  MASS  (GRAMS)
  CO  MASS  (GRAMS)
  CO? MASS  (GRAMS)
   NOX MASS  (GRAMS)
   SO? MASS  (GRAMS)

HC   GKAMS/KILOMETRE     e.hS
CO   GRAMS/KILOMETRE    IS.aa
CO?  GRAMS/KILOMETRE
NOX GRAMS/KILOMETRE
302 GRAMS/KILOMETRE
HC  GRAMS/KG OF FUEL
CO  GRAMS/KG OF FUEL
C03 GRAMS/KG OF FUEL
NOX GRAMS/KG OF FUEL
SO? GRAMS/KG OF FUEL
                                     bO.Sb
                                       .03
                                      0.00

                                    R<«.b3
                                    blH.7
                                            20HQ
                                              .!/•»
                                              10
                                            71.1/1
                                            7705
                                              .1/1
                                                5
                                            81.7/3
                                            l.SO
                                              3.8/3
                                              .Ub
                                              b.7/a
                                              b.7
                                               .5/2
                                               .5
                                             2032
                                             7309
                                             l.Yh
                                              S.3
                                             0.0
                                            HI.fib
                                           30*.01
                                           157.37
                                              .t9
                                             0.00
                                     1.00
                                     n.OO
                                 HC  GRAMS/MIN
                                 CO  GRAMS/MIN
                                 C02 CRAMS/MIN
                                 NOX GRAMS/MIN
                                 SO? GRAMS/MIN
              CARBON BALANCE FUEL ECONOMY
  3.88
  83.8
    75

  o.on
33.»8  KILOMETRES/LITRE

-------
           UNIT NO.   300
           VEHICLE MODEL
                           TABLE

                 TEST NO. 2
           KE175 LN+CAT+AIR (0533)
              VEHICLE EMISSION RESULTS
      1175  LIGHT DOTY EMISSIONS TEST
DATE  fa/ b/77                     MFGR. CODE
ENBINE    .18 LITRE 1             CURB WT.
           BAROMETER  7H3.?n  MM OF HG.
           DRV BULB TEMP.    2b.l  DEC.  C
           PEL. HUMIDITY      5» PCT.
-0
0 KG
YR.
6VM
197b
   0 KG
                                                                   WET  BULB TEMP  !•».» OEG.  C
                                                                   ABS.  HUMIDITY  11.b GRAMS/KG
                                                                   OYNO  ROLL CONSTANT    9b7.17
          EXHAUST EMISSIONS
00
O
SLOWER OIF. PRESS., G?, 119.S MM. H20
RAG RESULTS
RAG NO.
BLOWER REVOLUTIONS
ROLL COUNTS
HC SAMPLE METEH READING/SCALE
HC SAMPLE PP«
HC HACKGRD METEH READING/SCALE
HC HACKGRD PPM
CO SAMPLE METER READING/SCALE
CO SAMPLE PPM
CO BACKGRD METER READING/SCALE
CO BACKGRD PPM
CO? SAKPLE METER READING/SCALE
CO? SAMPLE PERCENT
CO? BACKGRD METER READING/SCALE
CO? BACKGRD PERCENT
NOX SAKPLE METER REAPING/SCALE
HOX SAMPLE PPM
NOX HACKGRD METEH READING/SCALE
NOX BACKGRD PPM
SO? SAMPLE METER READING/SCALE
SO? SAMPLE PPM
SO? RACKRRD METER READING/SCALE
30? BACKGRO PPM
HC CONCENTRATION PPM
CO CONCENTRATION PPM
CO? CONCENTRATION PCT
NOX CONCENTRATION PPM
SO? CONCENTRATION PPM
HC MASS GRAMS
CO MASS GRAMS
CO? MASS GRAMS
NOX MASS GRAMS
SO? MASS GRAMS
TOTAL CARSON GRAMS
WEIGHTED MASS HC 1.77 GRAMS/KILOHFTRE
WEIGHTED MASS CO 7.03 GRAMS/KILOMETRE
WEIGHTED MASS CO? Sfa.l? GRAMS/KILOMETRE
WEIGHTED MASS NOX .H3 GRAMS/KILOMETRE
WEIGHTED MASS SO? 0.00 GRAMS/KILOMETRE


)
31SO
3*18
15.S/*
1510
.!/*
10
b?.3/2
3?73
.i/a
H
•H.8/3
.flb
3.7/3
.Ob
s. a/a
5.8
,3/S
.3
-n.o/*
0.0
-O.O/*
0.0
JS81
31S1
.81
S.S
o.n
ai.ba
87.80
3SH.10
.?b
n.oo
158.7$





                                                                                 BLOWER INLET PRESS., Gl  1SY.S  MM.  HJO
                                                                                 BLOWER INLET TEMP.   »3  OEG. C
               ACTUAL  DISTANCE
                     11.Sh KILOMETH.E
                                                                               2
                                                                             SHS7
                                                                              37»3
                                                                             19.8/3
                                                                              17S
                                                                               .!/»
                                                                               10
                                                                             »7.8/*
                                                                               HS
                                                                               .1/2
                                                                                H
                                                                             31.«l/3
                                                                              .53
                                                                              1.0/3
                                                                              .Ob
                                                                              a.3/a
                                                                              S.3
                                                                             -O.O/*
                                                                              0.0
                                                                             -O.O/*
                                                                              0.0
                                                                              1.1
                                                                              0.0
                                                                           351.11
                                                                              .15
                                                                             0.00
                                                                           100.05
FUEL ECONOMY BY CARBON BALANCE
T01AL CARBON EXHAUST
ESTIMATED FUEL *E1GHT =
                                                 3?. 3  KILOMETRE/LITRE
                                               378.81 GRAMS
                                                                                  3
                                                                                3176
                                                                                 a.»/3
                                                                                  2f
                                                                                57.8/B
                                                                                 e.7/*
                                                                                   3
                                                                                H.f/3
                                                                                .07
                                                                                3.3/2
                                                                                3,?
                                                                                  .5/2
                                                                                  .5
                                                                               -O.O/*
                                                                                0.0
                                                                               -O.O/*
                                                                                0.0

                                                                               1018
                                                                                .(,8
                                                                                a. 7
                                                                                0.0
                                                                              13.87
                                                                              78. 2b
                                                                             a«i5.o«>
                                                                                .13
                                                                               0.00

-------
                   TABLE        EXHAUST  EMISSIONS FROM SINGLE 8*6 3»MPLE
                                      VEHICLE NUMBER 300
CO
            DATE   b/  h/77               TIME     -0 MRS.
            MODEL   I17b  KAHASAKI  KE-175 FET  LN+CAT+AIR (0533)
            DRIVER   KN                 TEST  WT.     0 KG.
            UtT 6ULR  TEMP   it  C         DRV BULH TEMP  ?t, C
            SPEC.  HUH.   H.b CRAM/KG    BARO.  7*3.2 MM  H6.
                                               TEST  NO.   2
                                               ENGINE  0.0 LITRE   1
                                               GVH     0  KG
                                               REL.  HUM. 53.b PCT
                                               MEASURED  FUEL  O.OO  KG
                    12. 7b MINUTES
                    127.0  MM.  Man
                    153. »  "H
                       »3  UEG.  C
                           KILOMF.TRES
                       •1804
              RUN DURATION
              BLOWER INLET PRF.SS.
              BLOMER OIF.  PRESS.
              BLOWER INLtT TEMP.
              OYNO REVOLUTIONS
              INSTANCE TRAVELED
              BLOWER REVOLUTIONS
              BLOHER CO. CM /RtV.
BAG RESULTS
 HC  SAMPLE  METER RF.AOTNG/SCALE
 HC ,SAMPLE  PP«
 HC  BACKGHO HETEH READING/SCALE
 HC  nACtCGRD PPtt
 CO  SAMPLE  MEIER READIHG/SCALE
 CO  SAMPLE  PPM
 CO  BACKGRO MtTER READING/SCALE
 CO  BACKGftD PPM
 CO? SAMPLE  METER  READING/SCALE
 COS SAMPLE  PERCEMT
 C03 BACKGUD METER  REAOtNG/SCALE
  CO?  8ACKGHD PERCEMT
  NOX  SAMPLE  METER HEAOING/SCALE
  NOX  SAMPLE  PPH
  NOX  RACKGRO METER READING/SCALE
  N11X BACKGRb PPM
  HC  CONCENTRATION PPM
  CO  CONCENTRATION PP*
  CO? CONCENTRATION PCT
  NOX CONCENTRATION PPH
  803 COCENTRATION PPM
  HC  MASS CGRAMS)
  CO  MASS {GRAMS)
   COS MASS CGRAMS)
   NOX"MASS CGRAMS)
   SO?  MASS CGRAMS)
HC GRAH5/KILOHE1BE
cb CRAMS/KILOMEIRE
CO? GRAMS/KILOM£1RF
NOX GRAMS/KILOMETRE
SO? GRAMS/KILOMETRE
HC G«AMS/KG OF FUEL
CO GRAHS/KG OF FUF.L
CO? GRAHS/KG OF FUEL
NOX GRAHS/KG OF FUEL
SO? GRAMS/KG OF FUEL
B.7B
711.23
57. S7
.oa
o.no
HO.lb
(.55.0
1855
.55
n.nn
                                                          2180
                                                            ,?/H
                                                            an
                                                          73.3/1
                                                          8155
                                                            .1/1
                                                              5
                                                          7B.3/3
                                                          1.43
                                                            3.1/3
                                                            .05
                                                             .H
                                                           SlbH
                                                           7785
                                                           l."HJ
                                                            3.S
                                                           0.0
                                                          4H.«b
                                                         323.00
                                                         •m.ss
                                                             .87
                                                           0.00
               CARBON BALANCE FUEL ECONOMY
                                               HC  GROM8/MIN
                                               CO  GRAMS/MIN
                                               C03 CRAM3/MIN
                                               NOX GRAMS/MIN
                                               SO? GRtMS/MIN
                                                as.3
                                                   73
                                                  ,ae
                                                n.nn
                                                                    KILOMETRES/LITRE

-------
           UNIT NO.   300
           VEHICLE MODEL
                TABLE

      TEST NO. 3
KE175 LN+CAT+AIR 
              VEHICLE EMISSION RESULTS
      1175  LIGHT DUTY EMISSIONS TEST
DATE  7/11/77                     "FGH.
ENGINE    .18 LITRE 1             CURB
                                                                                         -n
                                                                                         II KG
YH.
L-VH
                                                                                                                    II  KU
00
ro
BAROMETER 7t£.SS HM Of HC.
DRY BULB TEMP.   2b.l DEC. C
REL. HUMIDITY     bl PCT.

EXHAUST EMISSIONS

     BLOWER DIF. PRESS.» G2, 152.* MM.
     BAG RESULTS
     BAG NO.
     BLOWER REVOLUTIONS
     ROLL COUNTS
     HC   SAMPLE  METER READING/SCALE
     HC   SAMPLE  PPM
     HC   BACKGRD METER READING/SCALE
     HC   BACKGRD PPM
     CO   SAMPLE  METER READING/SCALE
     CO   SAMPLE  PPM
     CO   BACKGRD METER READING/SCALE
     CO   BACKGRD PPM
     CO?  SAMPLE  METER READING/SCALE
     COg  SAMPLE  PERCENT
     CO*  BACKGRD METER READING/SCALE
     toe  8ACKGRD PERCENT
     NOX  SAMPLE  METER READING/SCALE
     NOX  SAMPLE  PPM
     NOX  BACKGRD METER READING/SCALE
     NOX  BACKGRO PPM
     SOf  SAMPLE  METER READING/SCALE
     SO?  SAMPLE  PPM
     SOS  BACKGRO METER READING/SCALE
     SO?  BACKGRD PPM

     HC   CONCENTRATION PP«
     CO   CONCENTRATION PPM
     C02  CONCENTRATION PCT
     NOX  CONCENTRATION PPM
     302  CONCENTRATION PPM
     HC   MASS GRAMS
     CO   MASS GRAMS
     C02  MASS GRAMS
     NOX  MASS GRAMS
     802   MASS GRAMS
                TOTAL CARSON GRAMS

                WEIGHTED MASS HC
                WEIGHTED MASS CO
                WEIGHTED MASS C03
                WEIGHTED MASS NOX
                WEIGHTED MASS S02

                ACTUAL DISTANCE
                                                             1*10
                                                               .!/»
                                                               10
                                                             <1«J.
-------
                  TABLE
                  EXHAUST EMISSIONS FHOM SINGLE BAG SAMPLE
                        VEHICLE NUMBER 300
o
t-1
00
OJ
           DATE  7/1V77              TIME    -0 MRS.        TEST NO.  3
           MODEL  H7b KAWASAKI KE-175 FET LN+CATtAIR  (1033)  ENGINE  .8 LITRE  1
           DRIVER   KN                TEST WT.     d KG.     CVW    0 KG
           WET BULB TEMP  18 C        DRY BULB TEMP  a3 C    REL. HUM.  5B.I PCT
           SPEC. HUH.  10.b DRAM/KG   BARO.  7H1.* MH  HG.   MEASURED FUEL  fl.OO KG
                                  ia.7b MINUTES
                                  187.0  MM. H20
                                  is?.*  MM  Hao
                                    13  DEC. C
                                 15.<»*  KILOMETRES
                                    *BOb
RUN DURATION
BLOWER INLET PRESS.
BLOWER DIF.  PRESS.
BLOWER INLET TEMP.
OYNO REVOLUTIONS
DISTANCE TRAVELED
BLOWER REVOLUTIONS
BLOWER CU.  CM  /REV.
 BAG  RESULTS
  HC   SAMPLE  METER READING/SCALE
  HC   SAMPLE  PPM
      BACKGRD METER READING/SCALE
      BACKGRD PPM
      SAMPLE  METER READING/SCALE
      SAMPLE  PPM
      BACKGRD METER READING/SCALE
      BACKGRD PPM
  C08 SAMPLE  METER READING/SCALE
  CO? SAMPLE  PERCENT
  COS BACKGRD METER READING/SCALE
  CO? BACKGRD PERCENT
  NOX SAMPLE  METER READING/SCALE
  NOX SAMPLE  PPM
  NOX BACKGRD METER READING/SCALE
  NOX BACKGRD PPM
  HC  CONCENTRATION PPM
   CO  CONCENTRATION PPM
   COS CONCENTRATION PCT
   NOX CONCENTRATION PPM
   302 COCENTRATION PPM
   HC  MASS (GRAMS)
   CO  MASS (GRAMS)
   COS MASS (CRAMS)
   NOX MASS (GRAMS)
   SOS MASS (GRAMS)
               HC
               HC
               CO
               CO
               CO
               CO
HC GRAMS/KILOMETRE
CO GRAMS/KILOMETRE
CO? GRAMS/KILOMETRE
NOX GRAMS/KILOMETRE
SO? GRAMS/KILOMETRE
HC GRAMS/KG OF FUEL
co GRAMS/KG OF FUEL
COS GRAMS/KG OF FUEL
NOX GRAMS/KG OF FUEL
SO? GRAMS/KG OF FUEL
l.BO
le.sa
S3. fa*
.Ob
0.00
78.37
502.0
2151
8.'»»
0.00
l*.a/*
i-»ao
   .a/»
   20
83.5/8
5057
   .3/8
   11
 7*.7/3
 1.3b
  1.0/3
  .Ob
 l>».8/8
 It.9
    .b/a
    .b
 1*03
 H830
 1.31
 If.3
 0.0
as.77
llt.Sb
R5S.21*
   .«»7
  11.00
              CARBON BALANCE FUEL ECONOMY
1.80
12.52
S3. fa*
.Ob
0.00
78.37
508.0
21SJ
S.'>*
0.00





HC
CO
coa
NOX
30?-





GHAMS/MIN
GRAMS/MIN
GRAMS/MIN
GRAMS/MIN
GRAMS/MIN





8. as
15. b
b7
.08
o.on
                                                                   KILOMETRES/LITHE

-------
                                         TABLE
O

(-•
00
          UNIT NO.  300
          VEHICLE MODEL
                 TEST NO. H
           KE17S LN+CAT+AIS
                        (1033)
              VEHICLE EMISSION RESULTS
      1175  LIGHT DUTY EMISSIONS TEST
DATE  7/2b/77                     MFGR. CODE
ENGINE    .18 LITRE 1             CURB WT.
                                                                               -0
                                                                               0 KG
                                          GVM
                                                  U  KG
          BAROMETER 7»a.lS KM Of HG.
          DRY BULB TEKP.   28.3 DEC. C
          REL. HUMIDITY     *b PCT.

          EXHAUST EMISSIONS

               BLOWER DIP. PRESS., 62, 152.* MM,
               BAG RESULTS
               BAG NO.
               BLOWER REVOLUTIONS
               ROLL COUNTS
                    SAMPLE  METER READINC/SCALE
                    SAMPLE  PPM
                    BACKGRD METER READING/SCALE
                    BACKGRD PPM
                            METER READING/SCALE
                            PPM
                                   H20
 HC
 HC
 HC
 HC
 CO
 CO
 CO
 CO
 C02
 coa
 cos
 CO?
 NOX
 NOX
 NOX
 NOX
 soe
 302
 302
 soe

 HC
 CO
 COS
 NOX
 so?
 HC
 CO
 CO?
NOX
302
 SAMPLE
 SAMPLE  , -
 BACKGfiO METER READING/SCALE
 BACKGfiO PPM
 SAMPLE  METER READING/SCALE
 SAMPLE  PERCENT
 BACKGOD METER READING/SCALE
 BACKGRD PERCENT
 SAMPLE  METER READING/SCALE
 SAMPLE  PPM
 BACKGRD METER READING/SCALE
 BACKGRO PPM
 SAMPLE  METER READING/SCALE
 SAMPLE  PPM
 BACKGRO METER READING/SCALE
 BACKGRO PPM

 CONCENTRATION PPM
 CONCENTRATION PPM
 CONCENTRATION PCT
 CONCENTRATION PPM
 CONCENTRATION  PPM
 MASS GRAMS
 MASS GRAMS
 MASS GRAMS
MASS GRAMS
MASS GRAMS
              TOTAL CARBON GRAMS
              WEIGHTED MASS HC
              WEIGHTED MASS CO
              WEIGHTED MASS COS
              WEIGHTED MASS NOX
              WEIGHTED MASS 302
              ACTUAL DISTANCE
                                          1
                                        3178
                                         3»2b
                                        lb.S/»
                                        Ib50
                                          .2/1
                                          go
                                        bH.2/2
       51.7/3
        .10
        2.h/3
        .01
        S.0/2
        1.0
                                                           -d.O/*
                                                            0.0
                                                           -n.o/*
                                                            n.n

                                                           Ib32
                                                           330b
                                                            .Bb
                                                            8.b
                                                            0.0
                                                         22. IS
                                                         90.51
                                                          0.00
                                                        Ib0.13
                      1.82 GRAMS/KILOMETRE
                      7.IS GRAHS/KlLGMETRE
                     59.i» GRAMS/KILO«ETRE
                       .05 GRAMS/KILOMETRE
                      0.00 GRAMS/KILOMETRE

                     11.13 KILOMETRE
              FUEL ECONOMY BY CARBON BALANCE =  30.fa  KILOMETRE/LITRE
              TOTAL CARBON EXHAUST            311."»3 GRAMS
              ESTIMATED FUEL WEIGHT =
                                                                  MET BULB TEKP  20.0 OEG. C
                                                                  ABS. HUKIDITY  11.» GRAMS/KG
                                                                  DYMO ROLL CONSTANT   Mb7.97
                                                                  BLOWER INLET PRESS., 61 127.0 MM. H20
                                                                  BLOWER INLET TEMP.   13 0£G. C
  2
51SO
 37bl
18.3/3
 183
  .-»/•»
  tn
3».B/*
  32
  .1/2
   »
33.0/3
 .55
 3.5/3
 .OS
 3.0/2
 3.0
  .4/2
  .»
-O.O/*
 0.0
-O.O/*
 O.n
                          27
                         .SO
                         a. fa
                         0.0
                        3.37
                        1.21
                      3b1.75
                         .21
                        0.00
                      10t. 38
   3
 3181
  3*02
 ll.b/»
 llbO
  2.0/3
   20
 SB. 8/2
 2170
  I.I/*
   2
 »b.7/3
  .80
  •f.2/3
  ,0b
  9.3/2
  B.3
   .b/2
   .b
-O.O/*
 0.0
-O.O/*
 0.0
                 2878
                  .75
                  7.8
                  0.0
                15.52
                78. 1b
               322.10
                  .3fa
                 0.00
               135.12

-------
00
Ol
                   TABLE        EXHAUST EMISSIONS FROM SINGLE BAG SAMPLE
                                      VEHICLE NUMBER 300


            DATE  7/?b/77              TIME    -0 MRS.        TEST MO.  t
            MODEL  l«»7b KAWASAKI KE-175 FET LN+CAT+AIR  (1033)  ENGINE  .Z LITRE  1
            DRIVER   KN                TEST WT.     0 KG.     GVW    0 KG
            KET BULB TEMP  19 C        DRY BULB TEMP  ?8 C    REL. HUM.  H3.2 PCT
            SPEC. HUM.  10.b GRAM/KG   BARO.  7«t?.7 MM  HG.   MEASURED FUEL  0.00 KG
                                   18.7b MINUTES
                                   137.0  MM. H?0
                                          MM  H80
                                         OEG. C
 RUN DURATION
 BLOWER INLET PRESS.
 BLOHER DIF.   PRESS.   15?,
 BLOWER INLET TEMP.      H3
 DYNO REVOLUTIONS     9»7b
 DISTANCE TRAVELED   15.75   KILOMETRES
 BLOWER REVOLUTIONS      H807
 BLOWER CU. CM /REV.   8?<*3

 BAG RESULTS
  HC  SAMPLE  METER READING/SCALE
  HC . SAMPLE  PPM
  HC  BACKGRD METER READING/SCALE
  HC  BACKGRD PPM
  CO  SAMPLE  METER READING/SCALE
  CO  SAMPLE  PPM
  CO  BACKGRD METER READING/SCALE
  CO  BACKGRD PPM
  CO? SAMPLE  METER READING/SCALE
  CO? SAMPLE  PERCENT
  CO? BACKGRD METER READING/SCALE
  .CO? BACKGRD PERCENT
  NOX  SAMPLE  METER READING/SCALE
  NOX  SAMPLE  PPM
  NOX  BACKGRD METER READING/SCALE
  NOX  BACKGRD PPM
  HC  CONCENTRATION PPM
  CO  CONCENTRATION PPM
  CO?  CONCENTRATION PCT
  NOX  CONCENTRATION PPM
  30?  COCENTRATION PPM
  HC  MASS (GRAMS)
  CO  MASS (GRAMS)
  CO?  MASS (GRAMS)
  NOX  MASS (GRAMS)
  SO?  MASS (GRAMS)

HC  GRAMS/KILOMETRE      ?.??
CO  GRAMS/KILOMETRE     17.?B
co?  GRAMS/KILOMETRE     bs.oo
NOX  GRAMS/KILOMETRE       .08
SO?  GRAMS/KILOMETRE      0.00

HC  GRAMS/KG OF FUEL   71.0»
CO  GRAMS/KG OF FUEL   552.1
CO?  GRAMS/KG OF FUEL    ?077
NOX  GRAMS/KG OF FUEL    ?.71
SO?  GRAMS/KG OF FUEL    0.00
  1720

   l.<»/3
    11
  bb.7/1
  b87S

    .1/1
     5
  87.0/3

  l.b?
   ».?/3
    .Ob
  ?U.3/?
  ?U.3

     .B/?
     .8
   170*

   bSbl
   l.Sb

   H.b
   0.0
  35.0?
 ?7?.?1

1023.87

   1.33
   0.00
             CARBON BALANCE FUEL ECONOMY
                                             HC  GRAMS/MIN
                                             CO  GRAMS/MIN
                                             CO? GRAMS/MIN
                                             NOX GRAMS/MIN

                                             SO? GRAMS/MIN
      ?.71
      ?1.3
        90
       .10
      o.on
    ?3.»7
                                                                  KILOMETRES/LITRE

-------
                  STEADY-STATE EMISSIONS CONCENTRATIONS
                          MOTORCYCLE    Suzuki TS-100
Date
4/29/77
Sequence    TSS-1
                                             Baseline
Condition
Speed,
mi/hr
Idle
20
30
40
50
Idle


Notes:
Gear
N
2
4
5
5
N


Engine
rpm
	
	
	
	
	
	


Load
	
0.47
1.03
1.79
2.80
	 .


Concentrations
CO,
%
4.26
3.91
2.26
5.04
5.96
4.87


C°2.
%
5.07
J.0.99
LI. 49
8.90
8.26
5.10


02>
%
9.8
2.8
2.4
4.3
4.3
9.0


NO,
ppm
12.
20.
70.
100.
160.
16.


FID HC,
ppm C
93,600
24,200
26,600
39,800
43,400
96,500










_
Run after pilot air screw out 2 turns, as received ^_
Idle brought down to lowest runable idle speed
Max. head temp, of 250°C reached at 50 mph __
          WOT accel. time 0-80 kph =20.6 sec
                   STEADY-STATE EMISSIONS CONCENTRATIONS
                           MOTORCYCLE   Suzuki TS-100
 Date
 5/19/77
 Sequence    TSS-2
Conditon
Speed,
mi/hr
Idle
20
30
40
50
Idle


Notes:
Gear
N
2
4
5
5
N


Engine
rpm
	
	
«.___
	
	



Load
— • —
0.43
0.98
1.79
2.87



Concentrations
CO,
%
3.81
3.12
2.79
6.38
6.22
4.56


C02,
%
5.61
11.44
10.88
8.01
7.92
5.45


02-
%
10.3
3.2
4.0
4.7
5.3
9.8


NO,
ppm
9.
23.
56.
60.
115.
12.


FID HC,
ppm C
86,400
23,200
27,200
40,400
44,400
88,000



.
_

	




Run with carburetor settings as TSS-l but with modified rotary valve _
Valve intake angle area reduced by 20° total - 10° from either side __
No significant improvement noted i__
          Max. head temp, of 250°C  reached at 50 mph
          WOT accel time 0-80 kph = 24.5 sec
                                         D-186

-------
                  STEADY-STATE EMISSIONS CONCENTRATIONS
                          MOTORCYCLE   Suzuki TS-100
Date    6/2/77
Sequence   TSS-3
Condition
Speed,
mi/hr
Idle
20
30
40
50
Idle


Notes:
Gear
N
2
4
5
5
N


Engine
rpm
— --
__—
_—__
__ __
	
____


»
Load
____
0.48
0.98
1.76
2.80
	 	


Concentrations
CO,
%
2.83
2.79
2.23
5.16
6.22
4.36


C02,
%
5.72
11.33
11.22
8.59
7.88
5.73


°2>
%
10.1
2.6
3.5
3.9
3.8
8.4


NO,
ppm
9.
24.
67.
88.
120.
14.


FIDHC,
ppm C
71,600
20,000
24,700
36,800
41,500
81,600











Run with stock I.-O. of rotary valve + 10° advance of I.e.
No significant improvement noted
Max. head temp, at 50 mph = 240°C
          WOT accel. time 0-80 kph =23.8 sec
                  STEADY-STATE EMISSIONS CONCENTRATIONS
                          MOTORCYCLE  Suzuki TS-100
Date   6/11/77
Sequence
TSS-4
_ Condition
Speed,
mi/hr
Idle
20
30
40
50
Idle


Notes:
Gear
N
2
4
5
5
N


Engine
rpm



«..._«.

MW —


Load

0.47
1.03
1.78
2.99
_—


Concentrations
CO,
%
2.87
0.08
0.09
0.12
0.91
3.02


C02,
%
6.17
12.10
9.91
10.95
10.99
6.50


02,
%
9.3
4.1
7.0
5.7
4.2
8.6


NO,
ppm
8.
53.
90.
1 840.
1325.
L 9*


FID HC,
ppm C
66,400
15,700
22,800
27,000
26,400
63,400







^> missed as though engine
was about to lock-uo as
temperature reached 250°C

s;«nv- rotary, valve; lean carburetor + CL)i by !>vuuiu
Carburetor: clip moved from 3 to 1 ; pxioL an opened

Max. head temp 250°C at 50 mph Max. exhaust gas temp. 700°C at 50 mph
W.O.T. accel time 0-80 kph = 19.9 sec

                                      D-187

-------
                  STEADY-STATE EMISSIONS CONCENTRATIONS
                          MOTORCYCLE Suzuki TS-100
Date   8/3/77
Sequence  TSS-5
Condition
Speed,
mi/hr
Idle
20
30
40
50
Idle
.

Notes:
Gear
N
2
4
5
5
N


Engine
rpm
—
— —
— —
— —
—
—


Load
—
0.49
1.04
Head
Max. E
—



CO,
%
2,92. 	
0.91
0.06
tempei
peed e
3.60


Concentrations
c°2»
%
13.00
14.79
14.53
ature
t W.O.
12.80


o2,
%
1.1
0.0
1.1
sxceec
r. 41
0.9


NO,
ppm
O.fl
6.1
335.
s 250°
mph
2.1


FID HC,
ppm C
18,500
11,400
120
i

21,000


Exhaus
Enter
Cat.
300
275
350


300


j,ean carcuretor + GDI + Catalyst - compressed air injection (d
b Temoeratnre, °C
Exit
Cat.
375
425
510


400


ata pres
Head
Temp, °C
100
230
250


160


ented
here at 0 air) PTX 314 (3" substrate, 1" Torvexl
Performance degradation too severe tor further testing of this configuration
 Date   8/25/77
                   STEADY-STATE EMISSIONS CONCENTRATIONS
                           MOTORCYCLE   Suzuki TS-100
Sequence   TSS-6 (modified catalyst)
Conditon
Speed,
mi/hr
Idle
20
30
40
r.O.T. 49
Idle


Notes:
W.O.T.
Gear
N

4

5
N


Engine
rpm
1400



	
1400


Load
— — — —
0.40
'0.93
1.73
2.73
	


Concentrations
CO,
%
0.08
0.04
JO. 01
0.28
5.49
0.05


co2,
%
12.60
9.75
9.52
12.26
11.10
12.70


OE.
%
4.3
7.8
6.9
3.0
1.0
3.9


NO,
Ppm
10.
13.
120.
470.
100.
13.


FID HC,
jppm C
1700
1490
3280
3800
9760
1120


Air Injection Rate, cfm
0.43 —
1.76
1.64 	 	 .
1.65
1 . 89 —
	 Q.43


Lean carb -f- GDI + Catalyst (Modified 1" Torvex 1-1/2" R,,»,Rtm.A) + ,1r fplimp SQ_
acceleration time 0-70 kph = 22 sec. (Could not exceed 49 mph)
                                                                                    1033!
 Max. head temp. = 255°C at 49 mph
 Max. catalyst exit temp » 875 °C at 49 mph
                                        D-188

-------
         UNIT NO.  100
         VEHICLE MODEL
                     TEST NO.
               SUZUKI TS100
                         TABLE                   VEHICLE EMISSION RESULTS
                                         117S  LIGHT DUTY EMISSIONS TEST
                        I           DATE 10/18/7fa                     MFGR. CODE
                                   ENGINE    .10 LITRE 1             CURB HT.
                                       -0
                                       0 KG
                                         YR.
                                         GVH
                                                                                                                    0 KG
00
VO
                            METER  READING/SCALE
                            PPM
BAROMETER 712.»•» KM OF HG.
DRY BULB TEMP.   Z7.2 OEG. C
REL. HUMIDITY     »2 PCT.

EXHAUST EMISSIONS

     BLOWER DIP. PRESS., 62, 138.1 MM. H20
     BAG RESULTS
     BAG HO.
     BLOWER REVOLUTIONS
     ROLL COUNTS
     HC
     HC
     HC
     HC
     CO
     CO
      CO
      CO
      CO?  SAMPLE  METER READING/SCALE
           SAMPLE  PERCENT
           BACKGRO METER READING/SCALE
           BACKGRD PERCENT
           SAMPLE  METER READING/SCALE
           SAMPLE  PPM
           BACKGRD HETER READING/SCALE
           BACKGRO PPH  •
           SAMPLE  HETER  READING/SCALE
                    PPM
    SAMPLE
    SAMPLE
    BACKGRO HETER READING/SCALE
    BACKGRO PPH
    SAMPLE  METER HEADING/SCALE
    SAMPLE  PPM
    BACKGRD HETER READING/SCALE
    BACKGRO PPH
COS
coa
coa
NOX
HOX
NOX
NOX
S02
808
SOB
302
                     SAMPLE
                     BACKGRD HETER READING/SCALE
                     BACKGRD PPM
                                                             1
                                                           3187
as. •»/*
2540
 3.3/3
  33
78,4/3
2108
   .2/3
    4
es.b/3
  .47
  3.H/3
  .OS
  4.0/2
  4.0
   .1/2
   .S
 -o.o/*
  0.0
 -o.o/*
  0.0
                                                                               WET  BULB  TEMP  IB.3 OEG.  C
                                                                               AB3.  HUMIDITY   
-------
                    TABLE
                     EXHAUST EMISSIONS FROM SINGLE BAG SAMPLE
                           VEHICLE NUMBER  100
ID
O
            DATE 10/18/7b
            MODEL   117b  SUZUKI  TS100
            DRIVER    TJ
            NET BULB  TEMP   18 C
            SPEC. HUM.   
-------
UNIT NO.  100
VEHICLE MODEL
                TEST NO,
          SUZUKI TS100
                     TABLE                   VEHICLE EMISSION RESULTS
                                     1175  LIGHT DUTr EMISSIONS TEST
                     «          DATE 10/lV7b                     MFGR. CODE
                               ENGINE    .10 LITRE 1             CURB WT,
                                        -0
                                        0 KG
                                          YR.
                                          GVM
                             lS7b
                                0 KG
BAROMETER 7"M.1B MM OF HG,
DRY BULB TEMP.   85.fi DEG. C
REL. HUMIDITY     »0 PCT.

EXHAUST EMISSIONS

     BLOwER DIP. PRESS., 62, 132.1 MM. H20
     BAG RESULTS
     BAG NO.
     BLOWER REVOLUTIONS
     ROLL COUNTS
          SAMPLE
          SAMPLE
HC
HC
HC
HC
CO
CO
CO
CO
CO?
CO?
C02
C02
NOX
NOX
NOX
NOX
soz ,
302
802
90?

HC
CO
 C02
 NOX
 302
 HC
 CO
 C02
 NOX
 802
        METER READING/SCALE
        PPM
BACKGRO METER READING/SCALE
BACKGRD PPM
SAMPLE
SAMPLE
                  METER READING/SCALE
                  PPM
          BACKGRD METER READING/SCALE
          BACKGRD PPM
          SAMPLE  METER READING/SCALE
          SAMPLE  PERCENT
          BACKGRO METER READING/SCALE
          BACKGRD PERCENT
          .SAMPLE  METER READING/SCALE
          SAMPLE  PPM
          BACKGRD METER READING/SCALE
          BACKGRD PPM
          SAMPLE  METER READING/SCALE
          SAMPLE  PPM
          BACKGRD METER READING/SCALE
           BACKGRD PPM

           CONCENTRATION PPM
           CONCENTRATION PPM
           CONCENTRATION PCT
           CONCENTRATION PPM
           CONCENTRATION  PPM
           MASS GRAMS
           MASS GRAMS
           MASS GRAMS
           MASS GRAMS
           MASS GRAMS
      TOTAL CARBON GRAMS

      WEIGHTED MASS HC
      WEIGHTED MASS CO
      WEIGHTED MASS C02
      WEIGHTED MASS NOX
      WEIGHTED MASS so?

      ACTUAL DISTANCE
  8777
 87,3/H
 2730
  2.5/3
   as
 72.8/3
 ma
   .a/a
    *
 8b.B/3
  .»».
  1.1/3
  .oa
  M.5/2
  ».5
   .8/2
   .8
 -O.O/*
  0.0
 -O.O/*
  0.0

 2707
 IBbB
   .»2
   3.8
   0.0
 37.52
 52.28
187.15
   .It.
 0.00
105.17
                       7.03 GRAMS/KILOMETRE
                      18.»1 GRAMS/KILOMETRE
                      37.bS CRAMS/KILOMETRE
                        .03 GRAMS/KILOMtTRE
                       0.00 GRAMS/KILOMETRE

                      IO.BO KILOMETRE
  371b
 17.1/*
 1710
  3.5/3
   35
 bl.8/3
 15b?
   .1/3
    8
 20.2/3
  .33
  l.H/3
  .02
  3.3/2
  3.3
   .7/2
   .7
 •O.O/*
  0,0
 -O.O/*
  0,0

 1757
 1535
   .30
   e.b
   0,0
 11.bO
 73.31
230.13
   .11
  0.00
130.21
                                                                 WET BULB TEMP  lb.7 DEC, C
                                                                 ABS. HUMIDITY   8.3 GRAMS/KG
                                                                 DVNO ROLL CONSTANT   1b?.17
                                                                 BLOWER INLET PRESS.* si 127.0 MM. H2o
                                                                 BLOWER INLET TEMP.   »s OEG. c
  3
3187
 2787
23.3/H
2330
 3.0/3
  30
87.1/3
                                                                           .2/3
                                                                            H
                                                                         2».5/3
                                                                          ,»0
                                                                          1.2/3
                                                                          .na
                                                                          ».0/2
                                                                          *.o
                                                                           .7/2
                                                                           .7
                                                                         -O.O/*
                                                                        .  0.0
                                                                         -0.0/«
                                                                          0.0

                                                                         2302
                                                                         231*
                                                                          .38
                                                                          3.3
                                                                          0.0
                                                                        31.81
                                                                        bfa.15
                                                                        Ib8.b5
                                                                          .1*
                                                                         0.00
                                                                        102. 3»
      FUEL ECONOMY BV CARBON BALANCE *  21.7  KILOMETRE/LITRE
      TOTAL CARBON EXHAUST            338,faO GRAMS
      ESTIMATED FUEL WEIGHT »   .31KG.

-------
                    TABLE        EXHAUST EMISSIONS FROM SINGLE BAG SAMPLE
                                       VEHICLE NUMBER 100
s
to
             DATE 10/H/7li
             MODEL H7b SUZUKI TSIOO
             DRIVER   TJ
             WET BULB TEMP  ib C
             SPEC. HUM.   7.7 GRAM/KG
                         TIME    -0 HH3.
                         HINAY CYCLE
                         TEST WT.     0 KG.
                         DRY BULB TEMP  ?» C
                         BARO.  715,0 MM  HG.
TEST NO.  ?
ENGINE  .1 LITRE  1
GVH    0 KG
REL. HUM.  »0.«t PCT
MEASURED FUEL  o.oo KG
RUN DURATION
BLOWER INLET PRESS.
BLOWER DIF.  PRESS.
BLOWER INLET TEMP.
DYNQ REVOLUTIONS
DISTANCE TRAVELED
BLOWER REVOLUTIONS
BLOWER CU. CM /REV.
                                    ie.77 MINUTES
                                    157, I  MM. H?0
                                    177.S  MM  H80
                                      13  DEC. C
                                   lb.l»  KILOMETRES
                                      S180
                                    8108
BAG RESULTS


HC SAMPLE METER READING/SCALE 3»,i/»
HC SAMPLE PPM

HC BACKGRO METER READING/SCALE
HC BACKGRO PPM

3110
3. fa/3
3fa
co SAMPLE METER READING/SCALE si.i/a
CO SAMPLE PPM

Sill
CO BACKGRD METER READING/SCALE .8/8
CO BACKGRO PPM

cot SAMPLE METER READING/SCALE
CO? SAMPLE PERCENT

COt BACKGRD METER READING/SCALE
C08 BACKBRD PERCENT

8
31,b/3
.58
3.5/3
.05
NOX SAMPLE METER READING/SCALE t.a/z
NOX SAMPLE PPM

NOX BACKGRD METER READING/SCALE
NOX BACKGRD PPM
HC CONCENTRATION PPM
CO CONCENTRATION PPM
COS CONCENTRATION PCT
NOX CONCENTRATION PPM
SOB COCENTRATION PPM
HC MASS (GRAMS)
CO MASS (GRAMS)
COZ MASS (GRAMS)
NOX MASS (GRAMS)
SO* MASS (GRAMS)
HC GRAMS/KILOMETRE 8.0V
CO GRAMS/KILOMETRE S3. Ob
CO? GRAMS/KILOMETRE 3b,lH
NOX GRAMS/KILOMETRE .ni
302 GRAMS/KILOMETRE 0.00
HC CRAMS/KG OF FUEL *b.?l
CO GRAMS/KG OF FUEL 7bS.O
COS GRAMS/KG OF FUEL 115*
NOX GRAMS/KG OF FUEL 1.11
308 GRAMS/KG OF FUEL 0.00
CARBON BALANCE FUEL ECONOMY
















HC
CO
CO?
NOX
so?

b.8
.7/8
.7
3378
loss
,18
b.8
0.0
180.81
38b.B8
583.11
.71
0.00





GRAMS/MIN 10.17
GRAMS/MIN 30.3
GRAMS/MIN »b
GRAMS/MIN ,ob
GRAMS/MIN 0.00
S3. 15
                                                                 KILOMETRES/LITRE

-------
          UNIT NO.   100
          VEHICLE MODEL
                     TEST NO.
               TS-100 BASE RTN
TABLE                   VEHICLE EMISSION KESULTS
                1175  LIGHT DUTY EMISSIONS TEST
          DATE  S/ 8/77                     MFGR.  CODE
          ENGINE .   .10 LITRE 1             CURB NT.
                        -n
                        0 KG
                          VR.
                          GVM
                                                                                                                             I) KG
         BAROMETER  710.11  MM  OF  HG.
         DRV BULB TEMP.    27.? DEC.  c
         REL. HUMIDITY     55 PCT.
Ul
                                  G2,  15?.1  MM.  H?0
EXHAUST EMISSIONS

     BLOWER OIF. PRESS.,
     BAG KESULTS
     RAG NO.
     SLOWER REVOLUTIONS
     POLL COUNTS
     HC   SAMPLE  METER READING/SCALE
     HC   SAMPLE  PPM
     HC   BACKGRD METER READING/SCALE
     HC   BACKGRD PPM
     CO   SAMPLE  METER READING/SCALE
     CO   SAMPLE  PPM
     CO   BACKGRD METER READING/SCALE
     CO   BACKGRD PPM
     CO?  SAMPLE  METER READING/SCALE
     CO?  SAMPLE  PERCENT
     CO?  BACKGRD METER READING/SCALE
     CO?  BACKGRD PERCENT
     NOX  SAMPLE  METER READING/SCALE
     NOX  SAMPLE  PPM
     NOX  BACKGRD METER READING/SCALE
     NOX  BACKGRD PPM
     S02  SAMPLE  METER READING/SCALE
     802  SAMPLE  PPM
     SO?  BACKGRD METER READING/SCALE
     SO?  BACKGRD PPM

     HC   CONCENTRATION PPM
     CO   CONCENTRATION PPM
     CO?  CONCENTRATION PCT
     NOX  CONCENTRATION PPM
     SO?  CONCENTRATION PPM
     HC   MASS  GRAMS
     CO   MASS  GRAMS
     CO?  MASS  GRAMS
     NOX  MASS  GRAMS
     SO?  MASS  GRAMS
               TOTAL CARBON GRAMS

               WEIGHTED MASS HC
               WEIGHTED MASS CO
               WEIGHTED MASS cog
               WEIGHTED MASS NOX
               WEIGHTED MASS so?

               ACTUAL DISTANCE
                    i
                  31B2
                   ?8S7
                  17.1/1
                  1710
                    .1/1
                    10
                  51.1/3
                  1353
                    .1/3
                     ?
                  28.fa/3
                   .17
                   3.1/3
                   .Ob
                   3.7/?
                   3.7
                    .5/8
                    .5
                  -O.O/*
                   0.0
                  -O.O/*
                   0.0

                  1701
                  1315
                   .11
                   3.?
                   n.o
                 83.OS
                 3<>.Q1
                179.1?
                   .lb
                  n.oo
                 81.11
                            1.?3  GRAMS/KILOMETRE
                            8.01  GRAMS/KILOMF.TSE
                           31.b3  GRAMS/KILOMETRF
                             .0?  GRAMS/KILOMF.TRE
                            0.00  GRAMS/KILOMETRE

                           11.01  KILOMETRE
               FUEL  ECONOMY BV  CARBON BALANCE =  3B.8  KILOMETRE/LITHE
               TOTAL CARBON EXHAUST             ?bf.70 GRAMS
               ESTIMATED FUEL WEIGHT  =   .31KG.
                                                                      WET BUL6  TEMP   ?0.b  DtG.  C
                                                                      AB3. HUMIDITY   12.7  GRAMS/KG
                                                                      OYNO ROLL CONSTANT    1b7.1?
                                       BLOWER INLET PRESS.,
                                       BLOWER INLET TEMP.
                           61  127.0 MM. H?0
                           13  DEC. C
  5150
   3781
  11.3/1
  1130
    .2/1
    ?n
  12.2/3
  1021
    .1/3
     ?
  22.1/3
   .3b
   1.1/3
   .Oh
   2.I/?
   2.1
    .5/2
    .5
  -O.(l/*
   0.1)
  -O.O/*
   Q.U

  1111
   111
   .31)
   Ub
   n.n
 25.71
 »b.S1
220.0?
   .13
  o.on
102.35
    3
  3183
   ?8bD
  11.5/1
  1150
    .3/1
    30
  b1.?/3
  1715
    .3/3
    b
  ?1.7/3
   .10
   3.1/3
   .Ob
   3.1/2
   3.1
    .b/2
    .b
  -O.O/*
   0.0
  -O.O/*
   0.0

  1122
  1713
   .35
   2.5
   0.0
 11.27
 17.73
111.H8
   .12
  o.no
 77.15

-------
        TABLE
                  EXHAUST EMISSIONS FROM SINGLE BAG SAMPLE
                        VEHICLE NUMBER ino
V
M
 DATE  S/ 2/77              TIME    -0 HRS.
 MODEL  117b SUZUKI TS-100 FET BASE RTN
 DRIVER   KN                TEST MT.     n KG.
 MET BULB TEMP  22 C        DRY BULB TEMP  ?« C
 SPEC. HUH.  It.(I GRAH/KG   BARO.  740.7 MM  HG.
                                                TEST NO.
                                                ENGINE  .1 LITHE  1
                                                GVH    n KG
                                                REL. HUM.  5«.5 PCT
                                                MEASURED FUEL  a.on KG
   RUN DURATION
   BLOWER INLET PRESS.
   BLOWER OIF.  PRESS.
   BLOWER INLET TEMP.
   DYNO REVOLUTIONS
   DISTANCE TRAVELED
   BLOWER REVOLUTIONS
                     12.77 .MINUTES
                     127.0  KM. H20
                     152.1  MM  H20
                       13  DEG. C
                    15.25  KILOMETRES
                       1811
   BLOWER CU. CM /REV.  82
-------
                          TARLF
         UNIT NO.   inn
         VEHICLE MOOF.L
                TEST  NO.  i
          TSjnn  ?OOEG BED
                    71R.JH MM OF HG.
         DSY RULR TEMP.   ?s.n OEG. C
         PEL. HijMjDTTY     h7 PCT.
o»Tt
ENGINE
                                                                 VEHICLE EMISSION PFSULTS
                                                         J'75  LIGHT DUTY EMISSIONS TEST
o

M
VD
Ul
EXHAUST EMISSIONS

     BLOWER DIE. PRESS., G2,
     BAG RESULTS
     PAG KO.
     BLOWER REVOLUTIONS
     BOLL COUNTS
     HC   SAMPLE
     HC   SAMPLE
     HC
     HC
           SAMPLF
           SAMPLE   PPM
           f»AC*GRD METER BEAOING/SCALF
                   PPM
                   METER READING/SCALE
                   PERCENT
                   METER READING/SC»LE
                   PERCENT
                   MFTEP PEAOING/SCALE
CO
CO
CO
CO
CO?
CO?
C02
CO?
MQX
                                       152. •*
                            METFR READING/SCALE
                            PPM
                            MFTF* BF»OIMG/SCALE
                            PR"
                                  BEARING/SCALE
                                                 H20
                    SAMPLE
                    SAMPLE
       NOX
       so?
       so?
       SO?
       503

       HC
       CO
       TO?
       NOX
       SO?
       HC
       CO
        CO?
        NOX
        soe
      SAMPLE
      SAMPLE  pP^
      8ACKGRO METEB BEADING/SCALE
      BACKGBO PPM
      SAMPLE  METER READING/SCALE
      SAMPLE  PPM
      RACKGRO "ETEP PE AOJNG/SCALE
              PPM
                      CONCENTRATION  PPM
                      CONCENTRATION  PPW
                      CONCENTRATION PPM
                      CONCENTRATION PPM
                      «ASS GRAMS
                      MARS GR»MS
                      "A9S GPAM9
                      MASS f.KAMS
                      "ASS GRAMS
                 TOTAL CARBON GRAMS
                                                    ,10 LITRF 1
                          "ASS HC-
                          "ASS CO
                 WEIGHTED MASS co?
                 WEIGHTED MASS NQX
                 WF.IGHTFO MASS so?

                 ACTUAL  DISTANCE
                         ».*5  GRAMS/KILOMETRE
                         8.q»  GRAMS/KILOMETRE
                        37.?q  GRAMS/KILOMETHE
                          .02
                         n.OO
                        11.20 KILOMETRE

                                     3b.O
                  FUEL  ECONOMY  BY  CAPPOM  BALANCE  i
                  TOTAL  CARBON  EVHAUST
                  ESTIMATE"  FUEL WEIGHT =   .33KG,
                                                                                           CODF
                                                                            CU"H
                                                                                         -0
                                                                                         n KT,
                                                                                                                      VB,
197b
   C KG
                                                                 hET BULB  TE"P   ?0.h  OtG,  C
                                                                 AHS. HU^IPITY   13.7  GRAMS/Kft
                                                                 DYNO tfOLL  CONSTANT    IK 7 , q 7
                                                                 PLOKEH  INLET  PI-F.ss.,  r,i  i?7.o MM, H?O
                                                                 RLOWfcR  INLET  TfKP.    »3  DEC. C
?Pf 5
17.H/H
17HO
20
bl.1/1
.1/3
?
?qjg/3
3.1/3
.05
3.0/?
3.0
!s
-o.n/*
n.o
-o.o/*
0.0
1721
IH^S
."3
o.n
6 3. 2*
»n.7q
lHh,5?
.13
n.no
BR ,51
inm
12 .O/*
l?no
?n
+S.S/5
U?l/3
f
,37
3.1/3
.ns
s. i/?
?.i
'.5/?
-n.o/*
O.n
-n.n/*
n.n
UPl
1P7S
.33
n.n
?7. !»,
50. ?B
€> ?t> ,1?
. m
n.nn
ini.^n
?SR9
lh ,5/t
It-so
?0
71.1-/3
.1/3
I
"ib/3
3,2/^
.05
c ,9/f
C / 3
.5
-P.O/<
P.O
-p,n/<
P.D
ih3i
SnH1*
.*!
n!n
? i .''*
Sh.Sl
17K.lt,
.12
O.OP
11 .35

-------
O
CT>
                  EXHAUST EMISSIONS FROM SINGLF  RAG  SAMPLE
                        VEHICLE NUMPER  ino
                   TEST NO.   I
                   ENGINE   .1
                   GVW    fl KG
                   RFL. HUM,  bb
                    TABLE
            DATE  -5/PO/77               TIMF    -n HB3.
            MODEL   i97t>  SUZUKI  Tsinn FFT ROTARY ?n RED.
            DWIWfP    KN                 TEST WT.     0 KG.
            KET BUI?  TE^P   n  C        DRY BULR TEMp  ?•» C
            SPEC. HUM.   |?.b  GRAM/KG   BARD.  73C.1 "M  HG.
                                                              ? PCT
                                                MEASURED FUF.L  n.nn  KG
              RUN  OURATlOM
              BLOw£«  T^LET PRESS.
              BLOWER  OIF.   PRESS.
              BLOWER  INLET TEMP.
              DYNO REVOLUTIONS
              DISTANCE TRAVELED
              BLOWER  REVOLIITTON9
              BLOWER  el'.  CM /REV.
                     i?.77 MINUTES

                     I»7i3  MM  H?0
                       HI  OEG. C
                           KILOMETRES
                     831?
RAG RESULTS
 HC  SAMPLE  «ETFR PEAOING/SC«LE
 HC  SAMPLF  PPM
 HC  PACKGRD METER PE»r>ING/SCALE
 HC  BACKGRD PPM
 CO  SAMPLE  METER READING/SCALE
 CO  SAMPLE  PPM
 co  (UCKGRO METER READING/SCALE
 CO  UACKGRO PPM
 CO? SAMPLE  "FTER READING/SCALE
 CO? SAMPLE  PFRCENT
 coa BACKGRO MFTER READING/SCALE
 CO? RACKGRD PERCENT
 NOX SAMPLE  MFTER READING/SCALE
 NOX SAMPLE  PPM
 NO* BACKGRD "FTFR
 NOX PACKGRD PPM
 HC  COWCENTPATION PPM
 CO  CONCEMTRATION PPM
 CO? CONCENTRATION PCT
 NOX CONCENTRATION PPM
 SOf CncENTRATION PPM
 HC  MASS (GRAMS)
 CO  MASS (GRAMS)
 CO? "AS3 (GRAMS)
 NOX MASS (GRAMS)
 S02 MASS (GRAMS)
                      7.ni
                     a7.no
                     3?.79
                       .0*
                      o.no
                                                            50
               ,1/1
                5
             »1.1/}
              .us
              l.1*/^
              .05
              B.l/P
              R.I
                                                           .81
                                                           7.H
                                                          o.n
                                                        11?. bH
                                                          0.00
            HC
            CO  GRAMS/KILOMETRE
            co? GRAMS/KILOMETRE
            NOX GRAMS/KILOMETRF
            so? GRAMS/KILOMETRE

            HC  GRAMS/KG  OF  FUEL
            co  GRAMS/KG  OF  FUEL
            cos GRAMS/KG  OF  FUEL
            NOX GRAMS/KG  OF  FUEL
            SO? GRAMp/KG  OF  FUEL
                    R78.3
                     10h7

                     o.on
HC  GRAMS/MIn
CO  GRAHS/MIN
co? GRAMS/MIN
NOX GRAMS/MIN
so? GRAMS/MIN
                                              R.PJ
  HI
n.on
             CARBON  BALANCE  FUEL  ECONOMY
                                                                  KILOMETRfS/LITHF

-------
          UNIT wo.   inn
          VEHICLF MOOFL
      TEST NO. 1
TSinn inntc RED
TABLE                   VEHICLE EMISSION  RfSULTS
                1175  LIGHT DUTY EMISSIONS  TFST
          DATE  h/ 5/77                     "FOR,  COOf
          ENGINE    .10 LITRE 1             CURB  *T.
-n
n K
                                                                                                                               n KG
          BAROMETER 719.39 MM OF  HG.
          DRV BULB TEHP.   Pfe.i DEG.  C
          REL. HijMlDlTf     57 PCT.

          EXHAUST EMISSIONS
H
VQ
-J
BLOWER OIF. PRFSS., r,?, i>»7.3 MM. H?O
BAG RESULTS
BAG NO.
BLOwER REVOLUTIONS
ROLL COUNTS
HC SAMPLE METER FFAOING/SCALE
HC SAMPLE PPM
HC BACKGRO METER READING/SCALE
HC BACKGRO PPM
co SAMPLE METER READING/SCALE
CO SAMPLE PPM
CO BACKGRD «ETER READING/SCALE
CO BACKGRD PPM
co? SAMPLE METER READING/SCALE
CO? SAMPLE PERCENT
co? BACKGRO MFTER READING/SCALE
CO? BACKGRO PERCENT
NOX SAMPLE METER READING/SCALE
NOX SAMPLE PPM
NOX BACKGRD METER READING/SCALE
NOX BACKGRD PPM
so? SAMPLE METER READING/SCALE
SO? SAMPLE PPM
SO? BACKGRO MfjTFR RE A|) J NG/SCALE
SO? BACKGRD PPM
HC CONCENTRATION PPM
f.O CONCENTRATION PPM
CO? CONCENTRATION PCT
NOX CONCENTRATION PPM
SO? CONCENTRATION PPM
HC MASS GRAMS
CO MASS GRAMS
CO? MAgS f.RAMg 1
NOX MAsS GRAMg
SO? MASS GRAMS
TOTAL CARBON GRAMS
WEIGHTED MASS HC H.53 GRAMS/KILOMETRE
WEIGHTED MA3S CO S.t? GRAMS/* ILOME.TWE
WEIGHTED MASS co? s^.h? GRAMS/KILOMETRE
WEIGHTED MASS NOX ,03 GRAMS/KILOMETRE
WEIGHTED MASS SO? O.flO GRAMj/K UO"ETRF


1
31 8?
?B7R
19. "V»
1 iqn
3. 3/3
33
hO.1/3
l*>t 0
.1/3
j
30.1/3
.50
t.1/3
.Oh
s.n/?
5.0
.s/?
.5
-o.o/*
n.o

n.o
lqsq
1 nqc.
HI
H.S
n.o
?fe bO
HO 91
RS 8
-------
                     TAPLE
                     EXHAUST  FMTSSinMS  FROM SINGLE BAG S«MIH.F
                           VEHICLE  NUMPER  mo
ID
00
 DATE   h/ ?/77               TIME     -0  HftS.
'MODEL  l«m SU7UKI TSinO FET  ROTARY 10 KEf)
 DRIVER   HN                 TEST  WT,     0 KG.
 WET  RHLfl ff'P  ?l C         0R* BULB TJMP  at, C
 SPEC. Hii".  H.« r.RAM/KG    HARO.   731.» MM   HG,

   PIIM DURATION          1?.«8  MINUTES
          TNLET PHFSS.   117.n  MM.  H?0
          DIE.  PRESS.   1H7.3  MM   H?0
   BLOWER INLET TFMP.     »3   DEC.  C
   OYNQ REVOLUTIONS      "'SI
   OlSTAMfF TRAVFUtn    I*-.?]   KTLOMFTRtS
   BLOwER REVOLUTIONS
          CO. CM /REV.
                                                                 TEST NO,   1
                                                                 FNGINf   .1  LITRE   I
                                                                 BV«    1  KG
                                                                 RfcL. HUM.   M.7 PCT
                                                                 MEA55iifiFn  FUEL  n.nn KG
                             "FTF» READING/SCALE
   BAG RESULTS
    HC  SAMPLF
    HC  SAMPLE  PPM
    HC  9ACKGRO MFTffl RFADING/SCALE
    MC  RACKGRO PPM
    co  SAMPLF  METER RF«OING/SCALE
    CO  SAMPLE  pPM
    CO  RACKGRO METER READING/SCALE
    CO  HACKGRO PP"
    CO? SAMPLE  MFTER Rf AOING/SCALE
    COj SAMPLE  PERCENT
    cos BACKGPO METER READING/SCALE
    CO? BACKGPO PERCENT
    N0< SAMPLE  "ETFR RF AOING/SCALE
    NOX SAMPLF  PPM
    MPX RACKGRO MP.TE" KFADING/SCALE
    NO* 8ACKGR0 PPM
    MC  CONCEMTWATinni "P"
    CO  cnNCENTPATION PP"
    CO? CONCENTRATION PCT
    NOK CONCENTRATION PPM
    SO? COCENTRATION PPM
    HC  M»SS (GPAMS)
    CO  MA355 (GRAMS)
    COg "ASS (GRAMS)
    NO* "ASS (GRAMS)
    SO? MASS
             HC  GRA'1S/KUOMETRF      7^
             CO  GRAMS/KILOMETRE     ^7,«?
             CO? GRAM$,KHOfETRE     3».q»
             NOX GRAMS/KILOMETRE       .f>5
             SO? GRA"S/MlO«eTRE      0.00

             HC  GRAMS/KG OF FUEL   *0.2b
             CO  GRAMS/KG OF FUEL   9«j?.<'
             co? GBAMR/KG OF FUEL    IOR»
             NOX GRAMS/KG OF FUEL    l.»»
             SO? GRAMS/KG OF FUEL    O.PO
                                                             3.7/3
                                                              37
                                                              .1/1
 8. 8/3
 ,n»
in,?/?
in.?
                                                           %H10
                                                          K17RS
                                                            .?b
                                                           10.0
                                                           n.o
                                                         1P0.33
                                                         »SO.S5
                                                         Shh.32
                                                            .75
                                                           n.oo
                                 HC
                                 CO
                                 C02 GRAMS/MIN
                                 NOX GHAMS/MTN
                                 SO? GRAMS/HIM
   15. C
    
-------
UNIT NO.  100
VEHICLE MODEL
                TABLE

      TEST NO. 1
T3-100 3T.VL. LEAN+CDI
                                   MM. H20
BAROMETER 731.lt MM OF HG.
DRY BULB TEMP.   25.0 DEC. C
REL. HUMIDITY     53 PCT.

EXHAUST EMISSIONS

     BLOWER DIF. PRESS., GB,  11
     RAG RESULTS
     BAG NO.
     BLOWER REVOLUTIONS
     ROLL COUNTS
     HC   SAMPLE  METER  READING/SCALE
     HC   SAMPLE  PPM
     HC   BACKGRD METER  READING/SCALE
     HC   BACKGRO PPM
     CO   SAMPLE  METER  READING/SCALE
     CO   SAMPLE  PPM
     CO   BACKGRD METER  READING/SCALE
     CO   BACKGRD PPM
     C02  SAMPLE  METER  READING/SCALE
      C02  SAMPLE  PERCENT
      C02  BACKGRD METER READING/SCALE
      C02  BACKGRD PERCENT
      NOX  SAMPLE  METER READING/SCALE
      NOX  SAMPLE  PPM
      NOX  BACKGRD METER READING/SCALE
      NOX  BACKGRD PPM
      302  SAMPLE  METER READING/SCALE
      S02  SAMPLE  PPM  .
      302  BACKGRD METER READING/SCALE
      302  BACKGRD PPM

      HC  CONCENTRATION PPM
       CO  CONCENTRATION PPM
       C02  CONCENTRATION PCT
       NOX  CONCENTRATION PPM
       302   CONCENTRATION PPM
       HC   MASS GRAMS
       CO   MASS GRAMS
       COS  MASS GRAMS
       NOX  MASS GRAMS
       302  MASS GRAMS
              VEHICLE EMISSION RESULTS
      1S7S  LIGHT DUTY EMISSIONS TEST
DATE  b/13/77                     MF6R. CODE   -0
ENGINE    .10 LITRE 1             CURB HT.     0 KG

                             MET BULB TEMP  18.3 DEC. C
                             ABS. HUMIDITY  10.7 GRAMS/KG
                             DYNO ROLL CONSTANT   Sb7.<(7
                                                                                                            YR.
                                                                                                            GVM
                                                                                                                    0  KG
       TOTAL CARBON GRAMS

       WEIGHTED MASS HC
       WEIGHTED MASS CO
       WEIGHTED MASS C02
       WEIGHTED MASS NOX
       WEIGHTED MASS 808

       ACTUAL DISTANCE
                                                    1
                                                  3207
                                                  2837
                                                  21.8/
                                                  2100
                                                  8».8/*
                                                   too
                                                    .7/*
                                                     a
                                                  32.»/3
                                                   .5»
                                                   3.b/3
                                                   .06
                                                   8.8/2
                                                   8.8
                                                    .5/2
                                                    .5
                                                  -O.O/*
                                                   0.0
                                                  -O.O/*
                                                   0.0

                                                  2112
                                                   387
                                                   .»1
                                                   8.3
                                                   0.0
                                                  as. 37
                                                  10.70
                                                 212.75
                                                    .38
                                                   0.00
                                                  88.07
              H.80 GRAMS/KILOMETRE
              I.b9 GRAMS/KILOMETRE
             HS.IO GRAMS/KILOMETRE
               .07 GRAMS/KILOMETRE
              0.00 GRAMS/KILOMETRE

             11.01 KILOMETRE
                                                                      BLOWER  INLET PRESS., Gl  121.5  MM.
                                                                      BLOWER  INLET TEMP.   «3  OEG. C
                                                                                                         H20
                                                     2
                                                   S»b3
                                                     3825
                                                      30
                                                    57. I/*
                                                     22*
                                                      .S/*
                                                       3
                                                    as.*/3
                                                     .ti
                                                     3.b/3
                                                     .Ob
                                                     ».3/2
                                                     H.3
                                                      .3/2
                                                      .3
                                                    -O.O/*
                                                     0.0
                                                    -O.O/*
                                                     0.0
                                                     21b
                                                     .3b
                                                     ».o
                                                     0.0
                                                   as. as
                                                      .31
                                                     0.00
                                                   102.35
                                             3
                                           3200
                                           28*7
                                           1S.8/H
                                           1580
                                             .1/H
                                             10
                                           b3.8/*
                                           2bl
                                             .»/*
                                              1
                                           30.7/3
                                            .51
                                            2.b/3
                                            .nt
                                           io.2/a
                                           10.a
                                             .5/2
                                             .5
                                           -O.O/*
                                            0.0
                                           -O.O/*
                                            0.0

                                           1571
                                            253
                                             .»7
                                            •1.7
                                            0.0
                                           ai.»8
                                           b.17
                                          205.18
                                             .•>»
                                           0.00
                                           77.58
       FUEL ECONOMY BY CARBON BALANCE »  38.5  KILOMETRE/LITRE
       TOTAL CARBON EXHAUST            aba.00 GRAMS
       ESTIMATED FUEL WEIGHT =   .31KG.

-------
                       TA3LF
                                    FXHAIIST EMISSIONS FROM 3INGLF  RAG  SAMPLF
                                          VEHICLE NIIMHFR inn
b
M
o
o
I>ATE
MODEL
                     >-/iV77               TIME    -n HBS.
                       f»7«.  SH7UKI  is-inn FFT ST.VI .1 FAN+CDI
                         «M                 TEST WT.     n KG.
               HFT mil.*  IFMP   ?? C        DRY BULH TF*P  ?7 C
               SPFC. HU".   1H.5 GRAM/KG   RARO.  7*n.» MM  HG.
                        1?.77 HINUTFS

                        Ibl.O  MM  H!>n
                          »*  DEC. C
                        RH07
                       I3.<»7  KTLOMFTPES
      TF3T NO.   1
      FNGINF  .1  LTTRE  !
      GVW    n  KR
      RPL. HUM.   fct.S PCT
      MEASURED  FUEL  n.on KR
                 PUN
                         TNLFT  PRF.SS.
                         RTF.   PRCS3.
                 PLOHER  INLET  TEMP.
                 OVNO PEVnUITIOMS
         CU. CM  /RFV.

  BAG RESULTS
   HC  SAHPLF  MFTER
   HC  SAMPLF  PPM
   HC  «UCKGRn MFTFR PFAniNG/SCAtE
   HC  BACKGRO PPM
   CO  R^KPLF  («FTF1 "FAOTNG/1CALF
   CO  SAhPLF  PPM
   cn  BACKCRD MFTFH PFAOING/SCALE
   C"  RACXCHO PPM
   co? SAMPLF  MFTFR SPADING/SCALE
   CO? SAMPLF  PERCENT
   Cn? (UCKGRl) MFTFR 
-------
          UNIT NO.  100
          VEHICLE MODEL
                                TABLE

                     TEST NO. a
               T3-100 ST. VL. LEAN* OH
N)
O
BAROMETER 710.18 MM OF HG.
DRV BULB TEMP.   Zfc.i DEC. C
REL. HUMIDITY     b» PCT.

EXHAUST EMISSIONS

     BLOWER OIF. PRESS., G8, 1S7.5 MM.
     BAG RESULTS
     BAC NO.
     BLOMER REVOLUTIONS
     ROLL COUNTS
     HC   SAMPLE  METER READING/SCALE
     HC   SAMPLE  PPM
     HC   BACKGRO METER READING/SCALE
     HC   BACKGRD PPM
     CO   SAMPLE  METER READING/SCALE
     CO   SAMPLE  PPM
     CO   BACKGRD METER READING/SCALE
     CO   BACKGRD PPM
     COe  SAMPLE  METER READING/SCALE
     C08  SAMPLE  PERCENT
     C08  BACKGRD METER READING/SCALE
     C08  BACKGRD PERCENT
     NOX  SAMPLE  METER READING/SCALE
     NOX  SAMPLE  PPM
     NOX  BACKGRO METER READING/SCALE
     NOX  BACKGRD PPM
     808  SAMPLE  METER READING/SCALE
     808  SAMPLE  PPM
     SOB  BACKGRD METER READING/SCALE
     SOB  BACKGRO PPM

     HC   CONCENTRATION  PPM
     CO   CONCENTRATION  PPM
     COB   CONCENTRATION  PCT
     NOX   CONCENTRATION  PPM
      SOB   CONCENTRATION PPM
     HC   MASS GRAMS
      CO   MASS GRAMS
      C08   MASS GRAMS
      NOX   MASS GRAMS
      SOa   MASS GRAMS
                TOTAL  CARBON  GRAMS

                HEIGHTED  MASS HC
                WEIGHTED  MASS CO
                WEIGHTED  MASS COS
                HEIGHTED  MASS NOX
                HEIGHTED  MASS 302

                ACTUAL  DISTANCE
              VEHICLE EMISSION RESULTS
      1175  LIGHT DUTY EMISSIONS TEST
DATE  b/l»/77                     MF6R. CODE   -0
ENGINE    .10 LITRE 1             CURB NT.     0 KG

                             HET BULB TEMP  an DEC. C
                             ABS. HUMIDITY  13.q GRAMS/KG
                             DYNO ROLL CONSTANT   1b7.17
                                          IK.
                                          GVM
                               I17b
                                  0  KG
                                                 nao
                                                             1
                                                           9175
        80.7/»
        ao?o
          .!/»
          10
        B».S/*
         317
         l.O/*
           3
        38.0/3
         .53
         3.b/3
         .Ob
         7.3/8
         7.3
          .7/a
          .7
        -o.o/*
         0.0
        -o.o/*
         0.0

        aobi
         .18
         b.b
         0.0
       a?. BO
       10. »i
      aob.87
         .33
        0.00
       BV. aa
                            ».bl GRAMS/KILOMETRE
                            1.7B GRAMS/KILOMETRE
                           IB.57 GRAMS/KILOMETRE
                             .07 GRAMS/KILOMETRE
                            0.00 GRAMS/KILOMETRE

                           11.If KILOMETRE
                             BLOHER INLET PRESS., 61 187.0 MM. HBO
                             BLOWER INLET TEMP.   »3 DEC. C
   a
 5»SS
  3807
 18.3/1
   .1/1
   10
 51. 3/*
  83b
  l.fa/*
    s
 81. 1/3
  .11
  a. 8/3
  .OH
  1.8/8
  ».a
   .5/8
   .5
 -o.n/*
  o.o
 -o.o/*
  o.o

 laao
  aas
  .3b
  3.7
  o.o
eB.ai
10. sa
bi.bs
  .3?
 0.00
               FUEL ECONOMY BY CARBON BALANCE «  31.8  KILOMETRE/LITRE
               TOTAL CARBON EXHAUST            8b8.SO GRAMS
               ESTIMATED FUEL HEIGHT »    .30KG.
    3
  3178
   a«us
  l».b/-»
  ItbO
    .a/i
    80
  b7.5/*
   888
   l.O/*
     3
  31.1/3
   .52
   a. 1/3
   .o»
  n.o/a
  11.0
    .b/a
    .b
  -o.o/*
   o.o
  -o.o/*
   o.o
  10. H
   0.0
 11.1(3
  7.37
803. tO
   .58
  0.00
 75. tB

-------
                  TABLE
EXHAUST EMISSIONS FROM SINGLE BAR SAMPLE
      VEHICLE NUMBFR ion
D

N>
O
10
           DATE  b/11/77               TIME     -0 MRS.
           MODEL  It7«> SUZUKI  TS-inn  FET ST.VL.LEAN+CDI
           0RTVER   KN                 TEST  HT.     n  KB.
           WET BIILH TEMP  ?n C        ORY BtJL* TF.MP  ?b  C
           SPEC. HUH.  ia.i, GRAM/KG    BARO.  7t-t.? MM  HG.
                              TEST NO.  ?
                              ENGINE   .1 LITRE  1
                              CVM    n KG
                              REL. HUH.  hn.i PCT
                              MEASUREO FUEL  n.on KG
         MINUTES
          MM. Met
          MM  nar
         DE€. C
  13.51  KILOMFTRES
     »3
             RUM DURATION
             "LOWER  INLET  PRESS.
             BLOWER  DIP.   PRESS.
             BLOWER  INLET  TEHP.
             DfNn  REVOLUTIONS
             DISTANCE  TRAVELER
             RLOWFR  fiEVOLUriONS
             BLOWER  CU. CM /REV.
   RAG RESULTS
    HC  SAMPLE  METEft RFAOING/SCALE
    HC  3AH»LE  PPM
    HC  BACKGRO METER RFAOING/SCALE
    HC  flACKGRO PP«
    CO  SAMPLE  METER P.EAOIMG/SCALE
    CO  SAMPLE  PPM
    CO  BACKGRO METFR READING/SCALE
    CO  RACKGRD PPM
    C03 SAMPLE  MFTFU READING/SCALE
    C
co  GRAMS/KG OF FUEL    •»*.'»
CO? GRAMS/KG OF FUEL    ei3<*
NOX GRAMS/KG OF FUEL  10.fc«t
so? GRAMS/KG OF FUEL    n.nn
CARBON BALANCE FUEL FCONOHV
                                                           in
                           .57*
                            1
                         53.1/3
                          .13
                          3.1/3
                          .n?
                         35. b/?
                         SS.b
                           .'/?
                           .7
                         7.301
                          283
                          .(»8
                         35. n
                         n.n
                        »«1.03
                        11.71,
                                                        n.no
                                           HC  GRAMS/MtN
                                           CO  GPAMS/MIN
                                           CO? GRAMS/MIN
                                           uox GRAMS/MIN
                                           SO? PRAM8/MIN
                                                           n.nn
                                                                KILOMETRFS/LITRE

-------
         UNIT NO.   100
         VEHICLE MODEL
                TABLE

      TEST NO. 1
TS100 LN+CAT+AIR+CDI
              VEHICLE EMISSION RESULTS
      1175  LIGHT DUTY EMISSIONS TEST
DATE  8/21/77                     MFGR. CODE
ENGINE    .10 LITRE 1             CURB HT.
-0
0 KG
YR.
GVM
        0 KG
         BAROMETER  738.12  MM  OF  HG.
         DRY  BULB TEMP.    28.•» OCG.  C
         REL.  HUMIDITY      SO PCT.

         EXHAUST EMISSIONS
to
O
W
BLOHER DIF. PRESS., G2, 152.* MM. H20
BAG RESULTS
BAG NO.
BLOMER REVOLUTIONS
ROLL COUNTS
HC SAMPLE METER READING/SCALE
HC SAMPLE PPM
HC BACKGRD METER READING/SCALE
HC BACKGRD PPM
CO SAMPLE METER READING/SCALE
CO SAMPLE PPM
CO BACKGRD METER READING/SCALE
CO BACKGRD PPM
C02 SAMPLE METER READING/SCALE
C02 SAMPLE PERCENT
COS BACKGRD METER READING/SCALE
C02 BACKGRD PERCENT
NOX SAMPLE METER READING/SCALE
NOX SAMPLE PPM
NOX BACKGRD METER READING/SCALE
NOX BACKGRD PPM
S02 SAMPLE METER READING/SCALE
802 SAMPLE PPM
302 BACKGRD METER READING/SCALE
$08 BACKGRD PPM
HC CONCENTRATION PPM
CO CONCENTRATION PPM
C02 CONCENTRATION PCT
NOX CONCENTRATION PPM
302 CONCENTRATION PPM
HC MASS GRAMS
CO MASS GRAMS


1
3233
2780
81.1/3
811
1.2/3
12
21.b/3
bib
.1/3
2
13.0/3
.73
3.1/3
.Ob
12.4/2
12. *
3.5/2
3.5
-O.O/*
0.0
-O.O/*
0.0
838
b73
.b8
•J.I
0.0
11.50
18. bb
C02 MASS GRAMS 2«tb.b8
NOX MASS GRAMS
S02 MASS GRAMS
TOTAL CARBON GRAMS
WEIGHTED MASS HC 1.13 GRAMS/KILOMETRE
WEIGHTED MASS CO 1.22 GRAMS/KILOMETRE
WEIGHTED MASS C02 bo.
-------
                    TABLE
                  EXHAUST EMISSIONS FROM SINGLE  BAG  SAMPLE
                        VEHICLE  NUMBER 100
10
O
*>•
             DATE  8/25/77              TIME    -(I MRS.
             MODEL  117b SUZUKI 13-100 FET LN+CAT+AIR +CDI
             DRIVER   KN                TEST HT.     0 KG.
             MET BULB TEMP  22 C        DRY BULB TEMP  27 C
             SPEC. HUH.  IT.3 GRAM/KG   BAflO.  73-».S MM  H6.
                                                 TEST  NO.   1
                                                 EN6IHE   .1 LITRE  1
                                                 GVM    0 KG
                                                 REL.  HUH.  hl.« PCT
                                                 MEASURED FUEL  0.00 KG
                                    I?. .71 MINUTES
                                    187.0  MM. H20
                                           MH  H?0
                                          OEG. C
RUN DURATION
BLOWER INLET PRESS,
BLOWER DIF.  PRESS.  152.
BLOHER INLET TEMP.     »3
DYNO REVOLUTIONS    10708
DISTANCE TRAVELED   17.RO  KILOMETRES
BLOWER REVOLUTIONS     VBlf)
BLOWER CU. CM /REV.  B?«»0

BAG RESULTS
 HC  SAMPLE  METER READING/SCALE
 HC  SAMPLE  PPM
 HC  BACKGRD METER READING/SCALE
 HC  BACKGRD PPM
 CO  SAMPLE  METER READING/SCALE
 CO  SAMPLE  PPM
 CO  BACKGRD METER READING/SCALE
 CO  BACKGRD PPM
 COS SAMPLE  METER READING/SCALE
 CO? SAMPLE  PERCENT
 COS BACKGRD METER READING/SCALE
 C02 BACKGRO PERCENT
             METER READING/SCALE
             PPM
                                                          1S.3/*
                                                          1530
                                                            ,3/»
                                                            3D
                                                          711.0/1
SAMPLE
SAMPLE
BACKGRD METER READING/SCALE
BACKGRD PPM
CONCENTRATION PPM
CONCENTRATION PPM
NOX
NOX
NOX
NOX
HC
CO
COB CONCENTRATION PCT
NOX CONCENTRATION PPM
302 COCENTRATION PPM
    MASS (GRAMS)
    MASS (GRAMS)
               HC
               CO
               CO? MASS (GRAMS)
               NOX MASS (GRAMS)
               302 MASS (GRAMS)

            HC  GRAMS/KILOMETRE     1.73
            CO  CRAMS/KILOMETRE    Ib.SI
            CO? GRAMS/KILOMETRE    -tT.S?
            NOX GRAMS/KILOMETRE      .as
            SO? GRAMS/KILOMETRE     0.00

            HC  GRAMS/KG OF FUEL  fcl.52
            CO  GRAMS/XG OF FUEL  ftfc.3
            COS GRAMS/KG OF FUEL   1109
            NOX GRAMS/KG OF FUEL   2.05
            30? GRAMS/KG Of FUEL   0.00
            CARBON BALANCE FUEL ECONOMY
     .1/1
      5
   73.»/3
   1.33
    3.3/3
    .OS
   13.7/2
   13.7
    2.3/2
    2.3
   1505
   711*
   1.2<»
   11.8
  0.0
 30.81
a'fs.a*
8*3.13
   .11
  o.on
                             HC  GRANS/MIN
                             CO  GRANS/MIN
                             C02 GRAMS/HIM
                             NOX GRAMS/MIN
                             SO? GRAMS/MIN
                                          bb
                                         .07
                                        0.00
                                      21.SO  KILOMETRES/LITRE

-------
           UNIT  NO.   100
           VEHICLE MODEL
                TABLE

      TEST NO. 2
TS100 LN+CAT+AIR+CDI
          BAROMETER 731.10 MM OF HG.
          DRY BULB TEMP.   2b.7 DEC. C
          REL. HUMIDITY     bl PCT.

          EXHAUST EMISSIONS
              VEHICLE EMISSION RESULTS
      1175  LIGHT DUTY EMISSIONS TEST
DATE  8/85/77                     MFCR. CODE   -0
ENGINE    .10 LITRE 1             CURB HT.     0 KG

                             MET BULB TEMP  21.1 DEC. C
                             ABS. HUMIDITY  13.7 GRAMS/KG
                             DYNO ROLL CONSTANT   1b7.17
YR.
GVM
117b
   0 KG
a
to
o
Ul
               8LOHER  DIP. PRESS., SZ,  152.1  MM.  H20
               BAG RESULTS
BAG NO.
BLOHER REVOLUTIONS
ROLL COUNTS
HC SAMPLE HETER READING/SCALE
HC SAMPLE PPM
HC BACKGRD METER READING/SCALE
HC BACKGRD PPM
CO SAMPLE METER READING/SCALE
CO SAMPLE PPM
CO BACKGRD METER READING/SCALE
CO BACKGRD PPM
C02 SAMPLE METER READING/SCALE
C02 SAMPLE PERCENT
COS BACKGRD METER READING/SCALE
CO? BACKGRD PERCENT
NOX SAMPLE METER READING/SCALE
NOX SAMPLE PPM
NOX BACKGRD METER READING/SCALE
NOX BACKGRD PPM
302 SAMPLE METER READING/SCALE
802 SAMPLE PPM
802 BACKGRD METER READING/SCALE
SO? BACKGRD PPM
HC CONCENTRATION PPM
CO CONCENTRATION PPM
COS CONCENTRATION PCT
NOX CONCENTRATION PPM
302 CONCENTRATION PPM
HC MASS GRAMS
CO MASS GRAMS
i
3183
2777
17.3/3
973
1.5/3
IS
71. 3/*
307
,b/*
2
12.7/3
.73
1.2/3
.Ob
1.5/2
i.s
1.2/2
1.2
-O.O/*
0.0
-O.O/*
0.0
i«»i
215
.b?
8.1
0.0
12.11
R.07
C02 MASS GRAMS 28B.51
NOX MASS GRAMS
S02 MASS GRAMS
TOTAL CARBON GRAMS
WEIGHTED MASS HC 1.25 GRAMS/KILOMETRE
WEIGHTED MASS CO .bl GRAMS/KILOMETRE
WEIGHTED MASS CO? bO.73 GRAMS/KILOMETRE
WEIGHTED MASS NOX .10 GRAMS/KILOMETRE
WEIGHTED MASS 502 o.oa GRAMS/KILOMETRE
.»2
o.on
13. »b





                 ACTUAL DISTANCE
            10.80 KILOMETRE
                 FUEL ECONOMY BY CARBON BALANCE =  35.7
                 TOTAL CARBON EXHAUST            278.8V
                 ESTIMATED FUEL WEIGHT s   .32KG.
                               KILOMETRE/LITRE
                              GRAMS
                                                       BLOHER INLET PRESS., Gl 127.0 MM. H20
                                                       BLOWER INLET TEMP.   13 DEC. C
                                                     2
                                                   5*58
                                                    371b
                                                   25.1/3
                                                    251
                                                    1.7/3
                                                     17
                                                   2b.1/*
                                                     21
                                                    l.O/*
                                                      1
                                                   35.11/3
                                                    .51
                                                    1.2/3
                                                    .Ob
                                                   10.2/2
                                                   10.2
                                                    2.b/H
                                                    2.b
                                                   -O.O/*
                                                    0.0
                                                   -O.O/*
                                                    0.0

                                                    238
                                                     23
                                                    .52
                                                    7.7
                                                    0.0
                                                   5.52
                                                   1.07
                                                  388.3V
                                                     .bb
                                                   0.00
                                                  111.23
                                            3
                                          3178
                                           2787
                                          32.S/3
                                           321
                                           2.0/3
                                            20
                                          bl.b/*
                                           IS?
                                            .»/*
                                             1
                                          38.0/3
                                           .bl
                                           3.1/3
                                           .Ob
                                          11.0/2
                                          11.0
                                           3.3/2
                                           3.3
                                          -O.O/*
                                           0.0
                                          -O.O/*
                                           0.0

                                           310
                                           152
                                           .58
                                           7.1
                                           0.0
                                          1.11
                                          1.1»
                                         251.12
                                           .31
                                          0.00
                                          7f.lb

-------
                     TABLE
                    EXHAUST EMISSIONS FROM SINGLE BAG SAMPLE
                          VEHICLE NUMBER 100
O
DATE  8/25/77              TIME    -0 HRS.
MODEL  197b SUZUKI T3-100 FET LN+CAT+AIR +CDI
DRIVER   KN                TEST HT.     0 KG.
NET BULB TEMP  21 C        DRY BULB TEMP  27 C
SPEC. HUM.  13.5 GRAM/KG   9ARO.  7»0.* MM  HG.
                                                                TEST NO.  2
                                                                ENGINE  .1 LITRE  1
                                                                GVH    0 KG
                                                                REL. HUM.  58.0 PCT
                                                                MEASURED FUEL  0.00 KG
  RUN DURATION
  BLOHER INLET PRESS.
  BLOHER DIF.  PRESS.  152.
  BLOHER INLET TEMP.     »3
  OYNO REVOLUTIONS    10711
  DISTANCE TRAVELED   17.80
  BLOHER REVOLUTIONS
  BLOHER CU. CM /REV.  8290
                                     12.75 MINUTES
                                     127.0  MM. H20
                                            MM  H20
                                           DEC. C
                                           KILOMETRES
                             METER READING/SCALE
                             PPM
                     BACKGRD METER READING/SCALE
                     BACKGRD PPM
                     SAMPLE  METER READING/SCALE
                     SAMPLE  PPM
                     BACKGRD METER READING/SCALE
                     BACKGRD PPM
                     SAMPLE  METER READING/SCALE
  BAG RESULTS
   HC  SAMPLE
   HC  SAMPLE
   HC
   HC
   CO
   CO
   CO
   CO
   C02
   C02 SAMPLE  PERCENT
   C02 BACKGRD METER READING/SCALE
   COS BACKGRD PERCENT
   NOX SAMPLE  METER READING/SCALE
   NOX SAMPLE  PPM
   NOX BACKGRD METER READING/SCALE
   NOX BACKGRO PPM
   HC  CONCENTRATION PPM
   CO  CONCENTRATION PPM
   C02 CONCENTRATION PCT
   NOX CONCENTRATION PPM
   802 COCENTRATION  PPM
   HC  MASS  (CRAMS)
   CO  MASS  (GRAMS)
   CO? MASS  (GRAMS)
   NOX MASS  (GRAMS)
   SO? MASS  (GRAMS)
             HC  GRAMS/KILOMETRE     I.bl
             CO  GRAMS/KILOMETRE    It..37
             C02 GRAMS/KILOMETRE    fB.92
             NOX GRAMS/KILOMETRE      .05
             802 GRAMS/KILOMETRE     0.00

             HC  GRAMS/KG OF FUEL  bl.18
             co  GRAMS/KG OF FUEL  bso.s
             C02 GRAMS/KG OF FUEL   l
-------
                  STEADY-STATE EMISSIONS CONCENTRATIONS
                          MOTORCYCLE Suzuki GT-750
Date   1/27/77
Sequence GTS-1 Baseline - Stock
Condition
Speed,
mi/hr
Idle
20
30
40
50 	
60
-_Idle

Notes:
Gear
N
2
3
4
c
_


Timing 	 . 	
Engine
rpm
i 1100
2200
2500
2750

_ _ _ _


^liAriV^r
Load

0.49
1.12
2.13
3.39
4 90


1 ok. it
Concentrations
CO,
%
2.48
2.02
3.48
1.49
1.91
012
1 .95

C02,
%
3.30
7.83
7.37
9.49
Q.G8
ko.34
JBr^l

°2>
%
13.9
8.9
8.0
7.0
6.4
5.3
TV5

NO,
ppm
10.
9.
11.
..1Q,.,_.
_23L- 	
100.
n. ._


FID HC,
ppm C
67.200
42,400
51.200
34.000
^rfinn
^2.000
fii f finn —










»i- n«Mlla rrlio Dosition #4 (stock), tsilot fuel snrftW T. tn FT
i , , ,„ „;„ w: — „«, T. +•« «» 2.4. 2.4, 2.6 inJcL, 	 Max. head tfflip flt fiQ mph —
approx. 130°C; max, gas temp at 60 mph approx. 545°C 	 	 	
                  STEADY-STATE EMISSIONS CONCENTRATIONS
                          MOTORCYCLE  Suzuki GT-750
Date
       1/27/77
Sequence
         GTS-2 1st Step Lean + GDI installed
      Jet needle cli
              1/2
                                       D-207

-------
                  STEADY-STATE EMISSIONS CONCENTRATIONS
                          MOTORCYCLE Suzuki  GT-750
Date
       7/21/77
Sequence
           GTS-3
Condition
Speed,
mi/hr
Idle
20
30
40
50
60
Idle

Gear
N
2
3
4
5
5
N

Engine
rpm
1250
2250
2600
2750
2950
3500
1350

Load
—
0.54
1.21
2.14
3.41
4.90
— —

Concentrations
CO,
%
D.70
1.09
L.49
1.00
3.06
D.06
D.29

coE,
%
10.12
12,87
13.17
13.87
13.38
14.29
10.55

o2,
%
7.3
3.3
2.5
1.8
3.1
2.0
6.7

NO,
ppm
—
1.8
2.0
2.1
105.
355.
2.4

FID HC,
ppm C
2,160
2,500
4,280
9,840
1,770
2,360
1,660


^^^:
"bucking" ._
__.
_




Notes: ^bure^rs, lean, GDI installed, Catalysts, 3, PTX 314 Corninq substrate
Max, head temp  at 60 raph 120°C:  Max, gas temp. 550°c
Max. catalyst exit temp. 700°C at 60 mph.  Max.  catalyst inlet temp. 450°C
                   STEADY-STATE EMISSIONS CONCENTRATIONS
                           MOTORCYCLE  Suzuki GT-750
Date   7/29/77
Sequence  GTS-4

Speed,
mi/hr
Idle
20
30
40
50
60
Idle

Notes:
Conditon
Gear
N

3
4
5
5
N

Engine
rpm
1250
2200
2500
2650
2800
3250
1300

Load

0.52
1.20
2.14
3.35
4.86
H-

Lean Carcuretors , 
-------
         UNIT NO.   700
         VEHICLE MODEL
      TEST NO.
3UZKI GT750
         BAROMETER  744.73 MH  OF  HG.
         DRY BULB TEHP.   2b,7 DEC.  C
         REL. HUMIDITY     38 PCT.

         EXHAUST EMISSIONS
10
O
VO
BLOHER OIF. PRESS., G2, 477.5 MM. H20
BAG RESULTS
BAG NO.
BLOHER REVOLUTIONS
ROLL COUNTS
HC SAMPLE METER READING/SCALE
HC SAMPLE PPM
HC BACKGRD METER READING/SCALE
HC BACKGRD PPM
CO SAMPLE METER READING/SCALE
CO SAMPLE PPM
CO BACKGRD METER READING/SCALE
CO BACKGRD PPM
C02 SAMPLE METER READING/SCALE
C02 SAMPLE PERCENT
COa BACKGRD METER READING/SCALE
C02 BACKGRD PERCENT
NOX SAMPLE METER READING/SCALE
NOX SAMPLE PPM
NOX BACKGRD METER READING/SCALE
NOX BACKGRD PPM
302 SAMPLE METER READING/SCALE
SO? SAMPLE PPM
302 BACKGRD METER READING/SCALE
302 BACKGRD PPM
HC CONCENTRATION PPM
CO CONCENTRATION PPM
C02 CONCENTRATION PCT
NOX 'CONCENTRATION PPM
302 CONCENTRATION PPH
HC MASS GRAMS
CO MASS GRAMS
COa MASS GRAMS
NOX MASS GRAMS
SOa MASS GRAMS
TOTAL CARBON GRAMS
WEIGHTED MASS HC ' 14.08 GRAMS/KILOMETRE
WEIGHTED MASS CO 13.10 GRAnS/KItOHETRE
HEIGHTED MASS COa 71. 89 GRAMS/KILOMETRE
HEIGHTED MASS NOX .03 GRAMS/KILOMETRE
WEIGHTED MASS 302 0.00 GRAMS/KILOMETRE


1
b273
3449
34.4/4
3440
1.8/3
18
58.li/3
1473
.8/3
17
3b.4/3
.bl
3.3/3
.05
4.0/2
4.0
1.0/2
-1.0
-O.O/*
0.0
-O.O/*
0.0
3483
1422
.Sb
3.1
0.0
87.10
73.03
458. 87
.24
0.00
831.78





 TABLE                   VEHICLE EMISSION RESULTS
                 1S7S   LIGHT  DUTY EMISSIONS  TEST
I           DATE  10/18/7b                      HFGR.  CODE    -0                  YR.
           ENGINE    .75  LITRE  3             CURB NT.      0 KG                GVH

                                       NET  BULB TEMP  17.2 DEC.  C
                                       ABS.  HUMIDITY    8.5 GRAMS/KG
                                       DYNO ROLL CONSTANT   Sb7.b7
                                                                               BLOWER  INLET  PRESS.,  GI  452.1 MM.  HBO
                                                                               BLOHER  INLET  TEMP.    43  DEC.  C
                                                                                                                            0 KG
               ACTUAL DISTANCE
                                    11,78 KILOMETRE
               FUEL ECONOMY BY  CARBON BALANCE =  17.4
               TOTAL CARBON EXHAUST            b4b.44
               ESTIMATED FUEL HEIGHT =   .75KG.
                               KILOMETRE/LITRE
                              GRAMS
                                                     Z
                                                  1077S
                                                    3bSS
                                                   81.8/4
                                                   aiao
                                                    1.0/3
                                                     10
                                                   40.5/3
                                                    17b
                                                     .5/3
                                                     11
                                                   81.7/3
                                                    .35
                                                    3.8/3
                                                    .Ob
                                                    l.b/8
                                                    l.b
                                                      .7/8
                                                      .7
                                                   -O.O/*
                                                    0.0
                                                   •O.O/*
                                                    0.0
                                                                            948
                                                                            .30
                                                                             .1
                                                                            0.0
                                                                          98.81
                                                                          83.58
                                                                         4ii.a3
                                                                            .13
                                                                           0.00
                                                                         327.89
                                                       3
                                                     bzes
                                                      3*11
                                                     85. a/4
                                                     asao
                                                      a. 7/3
                                                       a?
                                                     40.4/3
                                                      974
                                                       .5/3
                                                       11
                                                     32.4/3
                                                      .54
                                                      8. 7/3
                                                      .04
                                                      4.3/2
                                                      4.3
                                                      1.1/2
                                                      1.1
                                                     -O.O/*
                                                      0.0
                                                     -O.O/*
                                                      0.0
                                                                      942
                                                                      .50
                                                                      3.3
                                                                      0.0
                                                                    bS.bO
                                                                    48. 4b
                                                                   40b.Sl
                                                                      .ad
                                                                     0.00
                                                                   lBb.78

-------
                      TABLE
                  EXHAUST EMISSIONS FROM SINGLE BAG SAMPLE
                        VEHICLE NUMBER 700
O
10
H
O
              DATE  10/18/7b
              MODEL   197b  SUZUKI GT7SO
              DRIVER    JT
              MET BULB  TEMP   18 C
              SPEC. HUM.   8.9 GRAM/KG
TIME    -0 HRS.
HINAY CYCLE
TEST NT.     o KG.
DRY BULB TEMP  27 C
BARO.  711.7 MM  HG.
                                                TEST NO.   1
                                                ENGINE  .8 LITRE  3
                                                GVN    0  KG
                                                REL. HUM.  38.8  PCT
                                                MEASURED  FUEL 0.00 KG
                 RUN  DURATION
                 BLOHER  INLET  PRESS.
                 8LOHER  OIF.   PRESS.
                 BLOWER  INLET  TEMP.
                 DYNO REVOLUTIONS
                 DISTANCE  TRAVELED
                 BLOHER  REVOLUTIONS
                 BLOHER  CU. CM /REV.
                     12.75 MINUTES
                     152.1  MM. H20
                     177.S  MM  H20
                       13  OEG. C
                     9900
                    Ib.lb  KILOMETRES
                       9537
                     8119
BAG RESULTS
 HC  SAMPLE  METER READING/SCALE
 HC  SAMPLE  PPM
 HC  BACKGRD METER READING/SCALE
 HC  BACKGRD PPM
 CO  SAMPLE  METER READING/SCALE
 CO  SAMPLE  PPM
 CO  BACKGRD METER READING/SCALE
 CO  BACKGRD PPM
 COS  SAMPLE  METER READING/SCALE
 COS  SAMPLE  PERCENT
 C02  BACKGRD METER READING/SCALE
 C02  BACKGRD PERCENT
 NOX  SAMPLE  METER READING/SCALE
 NOX  SAMPLE  PPM
 NOX  BACKGRO METER READING/SCALE
 NOX  BACKGRO PPM
 HC   CONCENTRATION PPM
 CO   CONCENTRATION PPM
 COS  CONCENTRATION PCT
 NOX  CONCENTRATION PPM
 302  COCENTRAT10N  PPM
 HC   MASS (GRAMS)
 CO  MASS (GRAMS)
 C02 MASS (GRAMS)
 NOX MASS (GRAMS)
302 MASS (GRAMS)
                  32.5/1
                  3250
                   3.1/3
                    31
                  b9.5/3
                  1805
                    .5/3
                    11
                  53.1/3
                   .93
                   1.9/3
                   .03
                   7.0/2
                   7.0
                   1.2/8
                   1.2
                  3222
                  1710
                   .«»0
                   5.9
                 0.0
               121.78
               13b.07
              1112.89
                   .72
                 0.00
MC GRAMS/KILOMETRE
CO CRAMS/KILOMETRE
C02 GRAMS/KILOMETRE
NOX GRAMS/KILOMETRE
302 GRAMS/KILOMETRE
HC GRAMS/KG OF FUEL
Co GRAMS/KG OF FUEL
C02 GRAMS/KG OF FUEL
NOX GRAMS/KG OF FUEL
S02 GRAMS/KG OF FUEL
7.58
8.27
b7.b3
.01
0.00
*9.b1
250.1
2018
1.32
0.00
                                             HC  GRAMS/HIN
                                             co  GRAMS/MIN
                                             CO? GRAMS/MIN
                                             NOX GRAMS/MIN
                                             SO? GRAMS/MIN
             CARBON BALANCE FUEL ECONOMY
                                             9.79
                                             10.7
                                               87
                                              .Ob
                                             0.00
                                           22.25  KILOMETRES/LITRE

-------
          UNIT  NO.   700
          VEHICLE MODEL
      TEST NO,
SUZUKI GT7SO
 TABLE                    VEHICLE  EMISSION  RESULTS
                 1175   LIGHT  DUTY EMISSIONS  TEST
'          DATE  10/11/7%                      MFGR.  CODE
           ENGINE     ,75  LITRE  3              CURB WT.
      -0
      0 KG
YR,
GVM
                                 0 KG
          BAROMETER  7*1.71  MM  OF  HG.
          DRV  BULB TEMP.    25.0; DEG.  C
          BEL.  HUMIDITY      »b PCT.

          EXHAUST EMISSIONS
a
to
BLOWER DIF. PRESS., 62, 477.5 MM. H20
BAG RESULTS
BAG NO.
BLOWER REVOLUTIONS
ROLL COUNTS
HC SAMPLE METER READING/SCALE
HC SAMPLE PPM
HC BACKGRO METER READING/SCALE
HC BACKGRD PPM
co SAMPLE METER READING/SCALE
CO SAMPLE PPM
co BACKGRD METER READING/SCALE
CO BACKGRD PPM
coz SAMPLE METER READING/SCALE
C02 SAMPLE PERCENT
C02 BACKGRO METER READING/SCALE
C02 BACKGRD PERCENT
NOX SAMPLE METER READING/SCALE
NOX SAMPLE PPM
NOX BACKGRD METER READING/SCALE
NOX BACKGRD PPM
so? SAMPLE METER READING/SCALE
302 SAMPLE PPM
so2 BACKGRD METER READING/SCALE
S02 BACKGRD PPM
HC CONCENTRATION PPM
CO CONCENTflATlON PPM
COS CONCENTRATION PCT
NOX CONCENTRATION PPM
80! CONCENTRATION PPM
HC MASS GRAMS
CO MASS GRAMS


1
b?7fa
34bb
34.5/4
34SQ
4.2/3
42
51.3/3
1413
.2/3
4
37.1/3
,b4
5.8/3
.01
3.1/2
3.1
.7/2
.7
-O.O/*
0.0
-O.O/*
0.0
3412
1441
,5b
3.3
0.0
Bb.bS
7f ,30
COB MASS CRAMS 450.11
NOX MASS CRAMS
SOJ MASS GRAMS
TOTAL CARBON GRAMS
WEIGHTED MASS.HC 14,lb GRAM$/KILOMETRE
WEIGHTED MASS co 12.0* GRAMS/KILOMETRE
WEIGHTED MASS co? 73.45 GRAMS/KILOMETRE
WEIGHTED MASS NOX ,03 GRAMS/KILOMETRE
WEIGHTED MASS 802 0.00 GRAMS/KILOMETRE
.2b
0.00
281.14





                 ACTUAL DISTANCE
                                            KILOMETRE
                 FUEL  ECONOMY BY  CARBON  BALANCE
                 TOTAL CARBON EXHAUST
                 ESTIMATED FUEL HEIGHT •   ,7bKG.
                          17,1  KILOMETRE/LITRE
                        bbl.11 GRAMS
                                                       WET BULB TEMP  17.2 DEG. C
                                                       ABS. HUMIDITY   9.2 GRAMS/KG
                                                       DYNO ROLL CONSTANT   1h7.17
                                                                                BLOWER INLET PRESS., Gl 457.2 MM. H20
                                                                                BLOWER INLET TE«P.   «»3 DEG. C
                                                     e
                                                  1075*
                                                    3710
                                                    Zl.5/»
                                                    2150
                                                    3,2/3
                                                     32
                                                    31,3/3
                                                    1»5
                                                      .2/3
                                                       »
                                                    2*.7/3
                                                     .*0
                                                    S.5/3
                                                     .OS
                                                     1.3/2
                                                     1.3
                                                      .b/2
                                                      .b
                                                    -O.O/*
                                                     0.0
                                                    -P.O/*
                                                     0.0

                                                    2120
                                                     120
                                                     .32
                                                       ,7
                                                     0.0
                                                    1S.2b
                                                    80.81
                                                  M7.00
                                                     .10
                                                    0.00
                                                  23b,51
                                                                                               3
                                                                                             b27H
 27.5/H
 2750
  3.5/3
   31
 *4.b/3
 1085
   .1/3
    2
 3H.B/3
  .58
  5.1/3
  .08
  H.l/3
  *.l
   .b/2
   .b
 -O.O/*
  0.0
 -O.O/*
  0.0

  2720
  1055
   .51
   3.5
   0.0
 b
-------
                      TABLE
                  EXHAUST EMISSIONS FROM SINGLE BAB SAMPLE
                        VEHICLE NUMBER 700
7
to
I-1
to
               DATE
               MODEL  147b SUZUKI GT750
               DRIVER   TJ
               WET BULB TEMP  17 C
               SPEC. HUH.   q.e GRAM/KG
                         TIME    -o HRS.
                         Hl*f»Y CYCLE
                         TEST «T.     0 KG.
                         DRY BULB TEMP  25 C
                         BARD.  7»3.7 MM  HG.
     TE3T NO.  2
     ENGINE  .8 LITRE  3
     GVM    0 KG
     REL. HUM.  »5.fc PCT
     M£ASJJ*fiD FUEL  n.OO KG
RUN DURATION
BLOWER INLET PRESS.
BLOMER DIF.  PRESS.
BLOWER INLET TEMP.
DYNO REVOLUTIONS
DISTANCE TRAVELED
BLOMER REVOLUTIONS
       CU, CM /REV,
                                      l«,7b MINUTES
                                      »«7.2  MM. HgO
                                      177. S  MM  H20
                                        »3  DEC. C
                                     Ib.lb  KILOMETRES
                                      BIO*
                  HC
                  HC
                  co
                  co
                  co
                  CO
BAG RESULTS
 HC  SAMPLE  METER READING/SCALE
 HC  SAMPLE  PPM
     BACKGRD METER READING/SCALE
     BACKGRD PPM
     SAMPLE  METER READING/SCALE
     SAMPLE  PPM
     SACKOHD METER READING/SCALE
     BACKGRD PPM
     SAMPLE  METER REAPING/SCALE
 COg SAMPLE  PERCENT
 cog BACKBRO METER READING/SCALE
 COg BACKGRD PERCENT
 NOX SAMPLE  METER READING/SCALE
 NOX SAMPLE  PPM
 NOX BACKGRD METER READING/SCALE
 NOX BACKGRD PPM
 HC  CONCENTRATION PPM
 CO  CONCENTRATION PP*
 COZ CONCENTRATION PCT
 NOX CONCENTRATION PPM
 SO* COCENTRATION PPM
 HC  MASS (GRAMS)
 CO  MASS (GRAMS)
 COg MASS (GRAMS)
 NOX MASS (GRAMS!
 302 MASS (GRAMS)
               HC   GRAMS/KILOMETRE      8.SS
               CO   CflAMS/KlLOWETftE      "».S8
               COg  GRAMS/KILOMETRE     (.(,.37
               NOX  GRAMS/KILOMETRE       .03
               so?  GRAMS/KILOMETRE      o.oo

               HC   GRAMS/KG  OF FUEL   *1,b5
               CO   GRAMS/KG  OF FUEL   271."
               CO?  GRAMS/KG  OF FUEL    l'3ft
               NOX  GRAMS/KG  OF FUEL     ,15
               902  GRAMS/KG  OF FUF.L    0.00
J7.0/«t
3700
 4.2/3
  42
78.8/3
2122
 1.0/3
  22
53.8/3
                                                             S.2/2
                                                             5.2
                                                            3d<>3
                                                            203*
                                                             .«•'
                                                             ».*
                                                            0.0
                                                          1*0.71
                                                          1S7.75
                                                         1012.51
                                                             .53
                                                            0,00
                              HC   GRAMS/MIN
                              Co   GRAMS/MIN
                              co?  GRAMS/MIN
                              NOX  GRAM3/MIN
                              sag  GRAMS/MIN
               CARBON BALANCE FUEL ECONOMY
  11.02
   ie.»
     Bb
    .0*
   0.00
 21.«b
                                                                    KILOMETRES/LITRE

-------
           UNIT NO.  700
           VEHICLE MODEL
                               TABLE

                     TEST NO. I
               GT750  1ST STEP, CDI+LEAN
a
to
BAROMETER 7»7.2» MM OF HG.
DRY BULB TEMp.   ?3.fl DEG. C
PEL. HUMIDITY     ?s PCT,

EXHAUST EMISSIONS

     BLOWER OIF*. PRESS., 02, IgZ.b MM,
     BAG RESULTS
     BAG NO.
     BLOWER REVOLUTIONS
     ROLL COUNTS
     HC   SAMPLE  METER READING/SCALE
     HC   SAMPLE  PPM
     HC   BACKGRD METER READING/SCALE
     HC   BACKGRD PPM
     CO   SAMPLE  "ETER READING/SCALE
     CO   SAMPLE  PPM
     co   BACKGRD METER READING/SCALE
     CO   BACKGRD PPM
     co? SAMPLE  METER READING/SCALE
     coe SAMPLE  PERCENT
     cos BACKGRO METER READING/SCALE
     COS BACKGRO PERCENT
     NOX SAMPLE  METER  READING/SCALE
     NOX SAMPLE   PPM
     NOX BACKGRD  METER  READING/SCALE
     NOX BACKGRD  PPM
     SOB  SAMPLE   METER READING/SCALE
      302  SAMPLF   PPM
      so?  BACKGRD  METER READING/SCALE
      802  BACKGRD  PPM
              VEHICLE EMISSION RESULTS
      1P7S  LIGHT DUTY EMISSIONS TEST
DATE  ?/ s/77                     MFGR, CODE
ENGINE    .75 LITRE 3             CURB WT.

                             WET BULB TEMP
                             ABS, HUMIDITY
                                       -o
                                       0 KG
                                                                                                      YR.
                                                                  0 KG
                                                  H80
                      CONCENTRATION PPM
                      CONCENTRATION PPM
                      CONCENTRATION PCT
                      CONCENTRATION PPM
                      CONCENTRATION PPM
                      MASS GRAMS
                      MASS CRAMS
                      MASS GRAMS
                      MASS GRAMS
                      MASS
HC
CO
coa
NOX
308
HC
CO
CO?
NOX
308
TOTAL CARBON GRAMS

WEIGHTED MASS HC
WEIGHTED MASS CO
WEIGHTED M»SS 002
WEIGHTED MASS NOX
WEIGHTED MASS sn?

ACTUAL DISTANCE
83a
                                                   5.1
                                                   0,0
                                                 bO,13
                                                 l<«.3b
                                                H9B.BO
                                                   ,3b
                                                  n.oo
                                       12.?* GRAMS/KILOMETRE
                                       S.li, GRAMg/KILOMETRE
                                         ,0» GRAMS/KILOMETRE
                                        O.on GRAMS/KILOMETRE

                                       12. in KILOMETRE
                                                                                                It,B DEC. C
                                                                                                 <»,b GRAMS/KG
                                                                                 DYNO ROLL CONSTANT   1b7,S7
       FUEL  ECONOMY  BY  CARBON  BALANCE
       TOTAL CARBON  EXHAUST
       ESTIMATED FUEL WEIGHT «
                                                    19.1  KILOMETRE/LITRE
                                                 *<«bt8q GRAMS
                     BLOWER INLET PRESS,, Gl HS7.8 MM, H20
                     BLOWER INLET TEMP,   »3 DEG. C
                                                                               2
                                                                               i
                                                                               3R37
                                                                             21.2/»
                                                                             8120
                                                                               2.5/i
                                                                               8S
                                                                             ^5,0/*
                                                                               HB8
                                                             83,5/3
                                                              .38
                                                              3.1/3
                                                              .05
                                                              l.b/2
                                                              l.b
                                                               .5/2
                                                               .5
                                                             •o.n/*
                                                              o.o
                                                             -o.o/*
                                                              o.n
                   1.1
                   0,0
                 •U.08
                 H2.0b
                Hbb.Ob
                   .13
                  0.00
                221.07
                                    3
                                  b2b8
                                                                              88»0
                                                                               8.2/3
                                                                                8?
                                                                              8<».e/*
                                              1
                                           3H.8/3
                                            .5?
                                            2.1/3
                                            .0*
                                            b.0/8
                                            b.O
                                             .5/2
                                             .5
                                           "O.O/*
                                            0.0
                                           •o.o/*
                                            0.0

                                           2211
                                            «2b
                                            ,53
                                            5.5
                                            n,o
                                          5b.SH
                                          21,<<1
                                         H30.1S
                                            .3<»
                                           n.no
                                         175, 7»

-------
                    TABLE
                                 EXHAUST EMISSIONS FROM SINGLE HAS SAMPLE
                                       VEHICLE NUMBER 701)
O
             DATE  ?/ V77              TIME    -n HRS.        TEST NO.  1
             MODEL  117b SUZUKI GT 750  FET  1ST STEP. CDI+LEAN ENGINE  .8 LITRE  3
             DRIVER   KN                1EST WT.     0 KG.     GVW    0 K6
             NET BULB TEMP  It C        URY BULB TEMP  ?fc C    REL. HUM.  ?».b PCT
             SPEC. HUM.   5.1 GRAM/KG   8ARO.  7H7.9 MM  HG.   MEASURED FUEL  0.00 KC
               RUN DURATION
               BLOWER INLET PRESS.
               BLOMER DIP.   PRESS.
               BLOWER INLET TEMP.
               DYNO REVOLUTIONS
               DISTANCE TRAVELED
               BLOWER REVOLUTIONS
               BLOWtR CU. CM /REV.
                         12.75  MINUTES
                         •»b7,H   MM.  H20
                         HIS.3   MM   H20
                           •»3   DEC.  C
                        1001Q
                        Ib.bl   KILOMETRES
                           «H7b
                         BOB?
   BAG RESULTS
    HC  SAMPLE  METER READING/SCALE
    HC  SAMPLE  PPM
    HC  BACKGRO METER READING/SCALE
    HC  BACKGRD PPM
    co  SAMPLE  METER READING/SCALE
    CO  SAMPLE  PPM
    CO  flACKGRD METER READING/SCALE
    CO  BACKGRD PPM
    COS SAMPLE  METER READING/SCALE
    CO? SAMPLE  PERCENT
    CO? BACKGRD HETER READING/SCALE
    CU? BACKGRO PERCENT
    NOX SAMPLE  METER READING/SCALE
    NOX SAMPLE  PPM
    NOX BACKGRD HETER READING/SCALE
    NOX BACKGRO PPM
    HC  CONCENTKAIION PPM
    CO  CONCENTRATION PPM
    CO? CONCENTRATION PCT
    NOX CONCENTRATION PPM
    SO? COCENTRATION  PPM
    HC  MASS  (GRAMS)
    CO  MASS  (GRAMS)
    COS MASS  (GRAMS)
    NOX MASS  (GRAMS)
    S08 MASS  (GRAMS)

HC  GRAMS/KILOMETRE      3.SB
CO  GRAMS/KILOMETRE      1.1S
CO? GRAMS/KILOMETRE    b§.17
NOX GRAMS/KILOMETRE      .0?
so? GRAMS/KILOMETRE     o.oo
1750
 2.0/3
  ?0
b».S/*
 2bS
  .S/*
   1
53.2/3
 .93
                                                         11.8/8
                                                           .b
                                                         173?
                                                         11.3
                                                         0.0
                                                        bb.H7
                                                        11.87
                                                      inR7.5b
                                                         1.81
                                                         0.00
            HC   GRAMS/KG OF FUEL   *8.»7
            CO   URAMS/KG OF FUEL   H7.»
            CO?  GRAMS/KG OF FUEL   ?S<»3
            NOX  GRAMS/KG OF FUEL   5.88
            SO?  GRAMS/KG OF FUEL   0.00
            CARBON BALANCE FUEL ECONOMY
                                HC  GRAMS/MIN
                                CO  GKAMS/MIN
                                CO? GRAMS/MIN
                                NOX GRAMS/MIN
                                SO? GRAMS/MIN
  5.21
   l.b
    RS

  o.on
21.23  KTLOrtETHF.S/LITrtE

-------
         UNIT Nil.   7tlO
         VEHICLE MODEL
                 TABLE

      TFST NO. B
GT7SO JST STEPi CBULEAN
                                                   DATE
                                                         VFHJCLf. FHlSSIOtJ HF.SULTS
                                                J'I75  LICHT  UIITr EMISSIONS TFSJ
                                                2/l»/77                      MFUR. COHF
                                                    . ?$  LITRt  3             CUHh ml.
7
to
M
Ul
BAROMETER 7»1.13 KM OF  HG.
DRY BULB TE«F.   2S.Q'GFG.  C
REL. HUMIDITY      33-PCT.

EXHAUST EMISSIONS

     BLOWER DIP. PRESS.,  G2, H82.b MM. H20
     RAG RESULTS
     BAG NO..
     BLOWER REVOLUTIONS
     ROLL COUNTS
     HC   SAMPLE   HETER Rf ADING/SCALE
     HC   SAMPLE   PPM
     HC   BACKGRU  HEIER READING/SCALE
     HC   BACKGRD  PPM
     CO    SAMPLE   METER Ht»DING/SCALE
     CO    SAbPLt   PPM
     CO    BACKGRD  HETER HEADING/SCALE
     C.U    BACKGRD  PPM
     CO?  SAKPLt   ME1EH READING/SCALE
      C02  SAKPLE   PERCENT
      C02  BACKGRD HETER READING/SCALE
      C02  P.ACKGRO PERCENT
      NOX  SAMPLE  »»ETER READING/SCALE
      NOX  SAMPLE  PPM
      NOX  BACKGKO METER READING/SCALE
      NOX  BACKGRU PPM
      S02  SAKPLE  HETER  RFADING/SCALE
      302  SAKPLE  PPM
      SOS  BACKGRU METER  READING/SCALE
      302  BACKGKO PPM

      HC   COMCEfiTRATION PPM
      CO  CONCENTRATION PPM
      CO?  CONCENTRATION PCT
      NOX  CONCENTRATION PPM
       SO?   CONCENTRATION PPM
       HC   MASS GRAMS
       CO   MASS GRAMS
       C02   MASS GRAMS
       HOX   MASS GRAMS
       SO?  MASS GRAMS
                TOTAL CARBON GRAMS

                WEIGHTED  MASS  HC
                WEIGHTED  MASS  CO
                WEIGHTED  MASS  C02
                WEIGHTED  MASS  NOX
                WEIGHTED  MASS  soa

                ACTUAL  DISTANCE
                                     1
                                   (.27*
                                    3535
                                   22. O/*
                                   220(1
                                    5.P/3
                                     SS
                                   8H.S/*
                                    382
                                    l.O/*
                                       3
                                   1H/3
                                    .70
                                      .1/2
                                    ,H3
                                    R.B/2
                                    B.fl
                                    3.8/3
                                    11.4
                                    -O.O/*
                                    0.0
                                    -n.O/*
                                     0.0
                                                              37O
                                                              .b7
                                                             -1.8
                                                              It.fl
                                                             -.13
                                                             O.OU
                                                           PD5.BJ
                       -U
                       0 K
                                           (.Vll
                                                   n KG
             13.ah GHAMS/KILOMF.TPE
              S.b'l GPAMS/KIL""ETPE
             77.b"» GRAMS/K1LOMETRF
                .01 GR*M3/KILOtlETRf
              o.oo GHAMS/KILOMETRE

             12.2b KILOMETHE
                 FUEL ECONOMY BY CAR8HN BALANCE =  IB.3  KILOMETRE/LURE
                 TOTAL CARBON EXHAUST            b2?.fl5 GRAMS
                 FSTIMATEO FUEL WEIGHT =   .72KC.
                                                                                 V.ET BULB !E"P   15.0  Ot(.;
                                                                                 ABS. HUMIDITY    b.h
                                                                                 UTNO «OH. CONSTANT
                                                         bLUVEH INLET PRESS.,
                                                                INLET TF.HP.
  5.2/3
   52
 an. 2/3
  5b?
  i.n/*
    3
 25.1/3
  .HI
  S.l/3
  .OB
  2.]/?
  2.1
 -u.n/*
   o.n
 -d.n/*
   o.n

 a*1*!
   5»q
   .33
   1.7
   0.0
101,. 13
                                                       .22
                                                      (I. H U
                                                    2H1.01
  35SS
 22.3/t
 2P3H
  5.0/3
   50
 Bb."*/*
  tlb
   .3/3
    b
 3b.?/3
  .hi
  5.H/3
  .08
  1.2/2
  -n.o/*
   tl.Q
  -U.O/*
   n.u

  S183
   »01
   .53
   S.B
   0.0
 5b.lO
 2U.H1
»3*.07
   .bb
  P. no
17S.HS
                                                                                                        1  355. b MM.
                                                                                                        3  OF.G. c
                                                                                                                    H20

-------
                      TABLE        fXHAUST EMISSIONS FROM SINGLE  BAP,  SAMPlt
                                         VEHICLF HIIMBFR 7nil
               DATE   ?/lt/77              TIME    -o h«S.         TEST  NO.   ?
               MOOEL   I"*?*- SU7UKI  GT-750  FET  1ST STFPt CDI+LEAN   ENGINE   .8 LlTCE   3
               ORIVER   KN                TEST WT.     II KG.      GVW    0 KG
               WET HULH  IEMP  !«, C        DRY BUL« TEMP  ?». C     REL.  HUM.  ?».5 PCT
               SPEC.  MUM.    7.»  GRAM/KG   HAHO.  7»1.<» MM  HG.    MEASUBiO FUFL  O.OO  KG

                RUH  DURATION         1?.7» MINUTES
                BLONER  INLST PRESS.   457.?  MM. H?O
                BLOWER  OIF.  PRESS.   18?.b  MM  H?0
                BLONER  INLET TEMP.      HS  OEG. c
                1YUU REVOLUTIONS     111013
                OISTANCE  TRAVELED   lh.f,»  KILOMETRES
                BLOWER  REVOLUTIONS
                BLOWER  CU.  CM /REV.

                BAG  RESULTS
                 HC   SAMPLE  METER READING/SCALE
                 HC   SAMPLE  PPM
                 HC   BACKGHD METER READING/SCALE            3.b/3
                 HC   HACKGRD PPM                              3*.
                 co   SAMPLE  METER HEADING/SCALE           SR.b/*
                 CO   SAMPLE  PPM                             ?3?
                 co   BACKGMQ METFR READING/SCALE             .b/*
                 CO   BACKGND PPM                               ?
                 CO?  SAMPLE   HF.TER READING/SCALE           bl.?/3
9                CO?  SAMPLE   PERCENT                        1.119
nj                co?  BACKGHO  METER RFADING/SCALE            <».b/3
H                CO? 8ACKGRD  PERCENT                         .07
°^                NOK SAMPLE   METER READING/SCALE           17.7/2
                 NOX SAKPLE   PPM                            17.7
                 NOX BAC*GRD  MfTER PFAOING/SCALE            1.0/S
                 NOX BACKGPO PPM                             1.0
                 HC   CONCENTRATION PPM                     ai)9R
                 CO   CONCENTRATION PPM                      ??3
                 CO?  CONCFNTPATION PCT                     ).f3
                 NOX  CONCENTRATION PP«                     Ih.B
                 SO?  COCENTRATION  PPM                      0.0
                HC   MASS  (GRAMS)                          80.08
                CO   MASS  (GRAMS)                          I7.?n
                CO?  MASS  (GRAMS)                        1?5?.?0
                NOX  MASS  (GRAMS)                           I ."»?
                SO?  MASS  (GRAMS)                           0.00

             HC  GRAMS/KILOMETRE      ».!»1
             CO  GRAMS/KILOMETRE      1.03
             co? GRAMS/KILOMETRE     75.?b
             NOX G^AMS/KILOMEIRE       .1?
             SO? GRAMS/KILOMETRE      II.nd

             HC  GRAMS/KG OF  FUEL  *s.sn     HC  KRAMS/MIN    h,?s
             co  GRAMS/KG OF  FUEL    35.5     co  GPAMS/MIN     i.?
             CO? Gi»AMS/KG OF  FUEL    ?5BS     CO? GRAMS/MIN      IS
             NOX GRAMS/KG OF  FUEL    3.<
-------
                                         TABLE
          UNIT NO.  700
          VEHICLE MODEL
                     TEST NO. 1
               CT7SO LN+CAT +CDI
              VEHICLE EMISSION RESULTS
      1S75  LIGHT DUTY EMISSIONS TEST
DATE  7/21/77                     MFGR. CODE
ENGINE    .75 LITRE 3             CURB MI.
                       -n
                       0 KG
                         GVh
                                                  (1 KG
O
to
BAROMETER 7»3.»«> MM OF HG.
DRV BULB TEMP.   27.8 DEC. C
REL. HUMIDITY     -»1 PCT.

EXHAUST EMISSIONS

     BLOWER DIP. PRESS., G2, HlO.a  MM.
     BAG RESULTS
     BAG NO.
     BLOWER REVOLUTIONS
     ROLL COUNTS
     HC   SAMPLE  METER  READING/SCALE
     HC   SAMPLE  PPM
     HC   BACKGRD METER  READING/SCALE
     HC   BACKGRD PPM
     co   SAMPLE  METER  READING/SCALE
     CO   SAMPLE  PPM
     CO   BACKGRD METER  READING/SCALE
     CO    BACKGRD  PPM
     COB  SAMPLE  METER READING/SCALE
      C02  SAMPLE  PERCENT
      COS  BACKGRD METER READING/SCALE
      C02  BACKGRD PERCENT
      NOX  SAMPLE  METER READING/SCALE
      NOX  SAMPLE  PPM
      NOX  BACKGRD METER READING/SCALE
      NOX  BACKGRD PPM
      S02  SAMPLE  METER READING/SCALE
      802  SAMPLE  PPM
      SOS  BACKGRD METER READING/SCALE
       302  BACKGRD PPM

       HC   CONCENTRATION PPM
       CO   CONCENTRATION PPM
       C02   CONCENTRATION PCT
       NOX   CONCENTRATION PPM
       302   CONCENTRATION PPM
       HC   MASS GRAMS
       CO   MASS GRAMS
       C02  MASS GRAMS
       N0<  MASS GRAMS
       S02  MASS GRAMS
                                                  Hao
                 TOTAL CARBON GRAMS
                 WEIGHTED MASS HC
                 WEIGHTED MASS CO
                 WEIGHTED MASS C02
                 WEIGHTED MASS NOX
                 WEIGHTED MASS S02

                 ACTUAL  DISTANCE
          1
        b2bS
         34
-------
                     TABLE
D
00
                  EXHAUST EMISSIONS FROM SINGLE BAG SAMPLE
                        VEHICLE NUMBER 700
             DATE  7/B1/77               TIME     -II  MRS.
             MODEL  117h SUZUKI GT-75D FET  LEAN+CAT+CDI
             DRIVER   KM                 TEST  «T.      0 KG.
             WET BULB TEMP  ?0 C         DRY BULB  TEMP ?1 C
             SPEC. HUN.  10.1 GRAM/KG    BARCI.   71?.?  MM  HG.
                                                TEST MO.  1
                                                ENGINE  .u LITRE  3
                                                GVM    0 KG
                                                REL. HUH.  fl.S PCT
                                                MEASURED FUEL  o.aa KG
RUN DURATION
BLOWER INLET PRESS.
BLOWER DIF.  PRESS.
BLOWER INLET TEMP.
DYNO REVOLUTIONS
DISTANCE TRAVELED
BLOWER REVOLUTIONS
BLOWER CU. CM /REV.
                     l?.7b MINUTES
                            HM. H5O
                            MM  H?0
                           DE6. C
                                    IBS. b
                                    lb.37   KILOMETRES
                                     8075
BAG RESULTS
 HC  SAMPLE  METER READING/SCALE
 HC  SAMPLE  PPM
 HC  BACKGRD HETFR READING/SCALE
 HC  BACKGRD PPM
 CO  SAMPLE  METER HEADING/SCALE
 CO  SAMPLE  PPM
 CO  BACKGRO METER READING/SCALE
 CO  BACKGRD PPH
 COS SAMPLE  METER RFAOING/SCALE
 COE SAMPLE  PERCENT
 CO? BACKSRD METER READING/SCALE
 CO? BACKGRO PERCENT
 NOX SAMPLE  METER READING/SCALE
 NOX SAMPLE  PPM
 NOX BACKCRD METER READING/SCALE
 NOX BACKGRO PPM
 HC   CONCENTRATION PPM
 CO   CONCENTRATION PPM
 CO?  CONCENTRATION PCT
 NOX  CONCENTRATION PPM
 SO?  COCENTRATION  PPH
 HC   MASS (GRAMS)
 CO   MASS (GRAMS)
 CO?  MASS (GRAMS)
 NOX  MASS (GRAMS)
 SO? MASS <6RAMS)
                                           38.0/3
                                            380
                                            1.5/3
                                             IS
                                           51.3/*
                                            13?
                                             .?/*
                                              n
                                           75,?/3
                                           1.37
                                            3.8/3
                                            .fib
                                           ib.<;/?
                                           Ifc.S
                                             .b/?
                                             .b
                                            3b7
                                            137
                                           1.3?
                                           Ib.h
                                           a.a
                                          13.78
                                           l.b?
                                       isun.bi
                                           ?.oo
                                           n.oa
HC GRAMS/KILOMETRE
CO GRAMS/KILOMETRE
CO? GRAMS/KILOMETRE
NOX GRAMS/KILOMETRE
SO? GRAMS/KILOMETRE
HC GRAMS/KC OF FUEL
co GRAMS/KG OF FUEL
CO? GRAMS/KG OF FUEL
NOX GRAMS/KG OF FUEL
802 GRAMS/KG OF FUEL
.BY
.51
Ib.SS
.12
o.nn
?b.b»
IB.b
3nsd
3.87
n.no
                                            HC  GRAMS/MIN
                                            CO  GRAMS/MIN
                                            CO? GRAHS/HIN
                                            NOX G3APS/HIN
                                            SO? GflAMS/MIN
                                                            n.on
            CARBON  BALANCE FUEL ECONOMY
                                                                  KILOMEIRE3/LITRF.

-------
          UNIT  NO.   700
          VEHICLE MODEL
                                TABLC

                     TEST NO. 1
               6T750 LN+CATtAIR4CDI
              VEHICLE EMISSION RESULTS
      1175  LIGHT OUT* EMISSIONS  TEST
DATE  7/2R/77                     MFGR.  CODE
ENGINE    .75 LITRE 3             CURB  WT
                       -0
                       O KG
                          VR.
                          GVM
                                                                                                                              u KG
         BAROMETER  7T1.K8  MM  OF  HG.
         DRY BULB TEMP.    30.0 DEG.  C
         REL. HUMIDITY      «8 PCT.
O
to
M
ID
                                   G2t  482.b MM.  H20
EXHAUST EMISSIONS

     BLOWER DIF. PRESS.,
     BAG RESULTS
     BAG NO.
     BLOWER REVOLUTIONS
     ROLL COUNTS
     HC   SAMPLE  METER READING/SCALE
     HC   SAMPLE  PPH
     HC   BACKGRD METER READING/SCALE
     HC   BACKGHD PPH
     CO   SAMPLE  HETER READING/SCALE
     CO   SAMPLE  PPH
     CO   BACKGRO METER READING/SCALE
     CO   BACKGRO PPM
     COa  SAMPLE  METER READING/SCALE
     C02  SAMPLE  PERCENT
     CO?  BACKGPD HFTER READING/SCALE
     C02  BACKGRO PERCENT
     NOX   SAMPLE   METER READING/SCALE
     NOX   SAMPLE   PPM
     NOX   BACKGRO  METER READING/SCALE
      NOX   BACKGRD  PPM
      302   SAMPLE  HETER READING/SCALE
      802  SAMPLE  PPH
      S02  BACKGRD METER READING/SCALE
      S02  BACKGRD PPM

      HC   CONCENTRATION PPH
      CO   CONCENTRATION PPH
      C02  CONCENTRATION PCT
      NOX  CONCENTRATION PPM
      302  CONCENTRATION PPM
      HC   MASS GRAMS  :
      CO   MASS GRAMS
      CO?  MASS GRAMS
      NOX  MASS GRAMS
       SOS  MASS GRAMS
                TOTAL CARBON GRAMS

                WEIGHTED MASS HC
                WEIGHTED MASS CO
                WEIGHTED MASS C02
                WEIGHTED MASS NOX
                WEIGHTED MASS SO?

                ACTUAL DISTANCE
          1
        b2b7
         3H8S
        M.7/»
        1170
         1.3/3
          13
        b?.b/*
         isa
          .«/*
            a
        H8.1/3
         .8*
         4.5/3
         .07
         b.b/2
         b.b
           .7/2
           .7
         -O.O/*
         0.0
         -o.n/*
         n.n
                                                             .77
                                                             b.l)
                                                             n.o
                                                            S.2H
                                                            7.51
                                                            O.flO
                             l.»7 GRAMS/KILOMETRE
                              .77 GRAMS/KILOMETRE
                           11U.55 GRAMS/KILOMETRE
                              .OS GRAMS/KILOMETRE
                             O.OO GRAMS/KILOMETRE

                            12.OS KILOMETRE
                                                                       NET BULB TEMP  21.7 DEG. C
                                                                       ABS. HUMIDITY  13.0 GRAH3/KR
                                                                       DYNO ROLL CONSTANT   9b7 ,<*7
                             BLOWER  INLET  PRE3S.,  Gl »57.8 MM.
                             BLOWER  INLET  TEMP.    -»3 DEG. C
10727
  3781
 8b.8/8
   87
  1.2/3
   ie
 27.8/*
   58
   ,3/*
    1
 37.2/3
  .fa3
  1.7/3
  .07
  1.7/2
  1.7
   .7/2
   .7
 -O.O/*
  0.0
 -o.n/*
  0.11

    75
   5b
   .Sb
   1.0
   a.o
  3.2b
  t.8b
7b7.i«l
   .lb
  0.00
  3*87
  1H.3/3
  1*3
  1.3/3
    13
  22.I/*
    *S
    .S/*
     1
  «»3.1/3
  .74
  5.4/3
  ,O8
  4.<»/a
  H.S
    .7/2
    .7
  -O.O/*
  0.0
  -O.O/*
  n.o

  131
    43
   .bb
  t.e
  0.0
  3.30
  2.17
524.10
   .38
  0.00
148.1<*
                FUEL ECONOMY BY CARBON BALANCE *  20.1  KILOMETRE/LITRE
                TOTAL CARBON EXHAUST            SbO.7* GRAMS
                ESTIMATED FUEL WEIGHT =    .faSKG.

-------
                     TABLE
                                  EXHAUST EMISSIONS FROM SINGLE BAG SAMPLE
                                        VEHICLE NUHBFR 700
to
to
O
              DATE  7/38/77              TIME    -0 HRS.
              MODEL  H7b SUZUKI GT-750 FET LN+CAT+ATR+CDI
              DRIVER   KN                TEST WT.     0 KC.
              WET BULB TEMP  IS C        DRV BULB TEMP  ?B C
              SPEC. HUM.   10.1 GRAM/KG   BARO.  7*3.2 MM  HG.
                                                 TEST NO.   1
                                                 EN6INE  .8 LITRE   3
                                                 GVH    n KG
                                                 REL. HUM.  »?.S PCT
                                                 MEASURED FUEL  0.00 KG
                RUN DURATION
                BLOWER INLET PRESS.
                BLOWER DIP.   PRESS.
                BLOWER INLET TEMP.
                DYNO REVOLUTIONS
                DISTANCE  TRAVELED
                BLOWER REVOLUTIONS
                BLOWER CU. CM /REV.
                     IS.77 MINUTES
                     »57.e  MM. H?0
                     *8?.b  MM  H?0
                       »3  DEG. C
                     1857
                    lb.38  KILOMETRES
                       1»BS
                     8018
BAC
 HC
 HC
 HC
 HC
 CO
 CO
 CO
 CO
 COS
 CO?
 co?
 CO?
 NOX
 NOX
 NOX
 NOX
 HC
 CO
 co?.
 NOX
 so?
HC
CO
CO?
NOX
so?
                    RESULTS
                     SAMPLE
                     SAMPLE
         METER READING/SCALE
         PPM
 BACKGRD METER READING/SCALE
 BACKGRD PPM
 SAMPLE  METER READING/SCALE
 SAMPLE  PPM
 BACKGRD METER READING/SCALE
 BACKGRO PPM
 SAMPLE  METER READING/SCALE
 SAMPLE  PERCENT
 BACKGRD METER READING/SCALE
 BACKGRO PERCENT
 SAMPLE  METER READING/SCALE
 SAMPLE  PPM
 BACKGRD METER READING/SCALE
 BACKGRD PPM
 CONCENTRATION PPM
 CONCENTRATION PPM
 CONCENTRATION  PCT
 CONCENTRATION  PPM
 COCEN1RATION PPM
 MASS (GRAMS)
 MASS (GRAMS)
 MASS (GRAMS)
MASS (GRAMS)
MASS (GRAMS)
                                                           ZbV
                                                            .1/3
                                                             1
                                                          »b.n/*
                                                            »3
                                                            .»/*
                                                             0
                                                          70.3/3
                                                          1.27
                                                           .05
                                                          lO.b/2
                                                          10. h
                                                            .
-------
         UNIT NO.   700
         VEHICLE HOOEL
                TABLE

      TEST NO. S
GT750 LN+CAT+AIR+CDI
              VEHICLE EMISSION HESULT3
      1175  LIGHT DUTY EMISSIONS TEST
DATE  7/21/77                     MFGR.  CODE
ENGINE    .75 LITRE 3             CURS  KT.
-0
0 KG
YR.
QVM
117b
   U KG
         BAROMETER 7H3.20 MM OF HG.
         DRY BULB T£HP.   ?5,b DEC. C
         REL. HUMIDITY     hO PCT,

         EXHAUST EMISSIONS
13
to
to
BLOWER DIF. PRESS., G5, 5=15.3 MM. H30
BAG RESULTS
RAG NO.
BLOWER REVOLUTIONS
ROLL COUNTS
MC SAMPLE METER READING/SCALE
HC SAMPLE PPM
HC BACK6RO METER READING/SCALE
HC BACKGRD PPM
CO SAMPLE MEIER READING/SCALE
CO SAMPLE PPH
CO BACKGRD METER READING/SCALE
CO BACKGRD PPM
CO? SAMPLE METER READING/SCALE
C02 SAMPLE PERCENT
COS BACKGHO METER READING/SCALE
CO? BACKGRD PERCENT
NOX SAMPLE METER READING/SCALE
NOX SAMPLE PPH
NOX BACKGRD METER READING/SCALE
NOX BACKGRD PPH
808 SAMPLE METER READING/SCALE
902 SAMPLE PPH
902 BACKGRD METER READING/SCALE
802 BACKGRO PPM
HC CONCENTRATION PPM
CO CONCENTRATION PPH
C02 CONCENTRATION PCT
NOX CONCENTRATION PPM
SO? CONCENTRATION PPM
HC MASS GRAHS
CO MASS GRAMS


1
b2S1
3»bO
10.1/H
10 in
.l/H
1U
81. H/*
iflq
.8/*
1
»*.8/3
.77
2.8/3
.n»
b.H/J
(..»
.1/2
.q'
-o.o/*
n.n
-n.o/*
n.n
1001
191
.73
S.b
0.0
as.?a
s.az
COe MASS GRAMS 585.01
NOX MASS GRAMS
302 MASS GRAHS
TOTAL CARBON GRAMS
WEIGHTED MASS HC 1.37 GRAHS/KIuOMETRE
WEIGHTED MASS CO .72 GHAMS/KILOMETRE
WEIGHTED MASS C08 107.11 GRAMS/KILOMETRE
WEIGHTED MASS NOX .Ob GRAMS/KILOMETRE
WEIGHTED MASS SO? O.OO GRAHS/K1 LOMETfiE
.5(1
0.00
18S.»5





                ACTUAL DISTANCE
                                     12.no KILOMETRE
                FUEL ECONOMY" BY CAW6ON BALANCE =  2(1.7  KILOMETRE/LITHE
                TOTAL CARBON EXHAUST            5HR.21 GRAHS
                ESTIMATED FUEL WEIGHT =   .«,3K6.
                                                        WET  BULB TEMP  20.0 DEC. C
                                                        ABS. HUMIDITY  i2.h GRAMS/KG
                                                        UYNO ROLL CONSTANT   1h7.97
                                                                                BLOWER INLET PRESS., GI ts7.e MM.
                                                                                BLOWER INLET TEMP.   »3 DEG. C
                                                      S
                                                   10750
                                                     37*7
                                                    8b.3/2
                                                      Hb
                                                      .!/*
                                                      10
                                                    *s.a/*
                                                      Hb
                                                     l.O/*
                                                       E
                                                    33.5/3
                                                     .SS
                                                     2.8/3
                                                     .OH
                                                     1.1/2
                                                     1.1
                                                       .8/2
                                                       .8
                                                    -O.O/*
                                                     o.n
                                                    -o.u/*
                                                     o.o

                                                       77
                                                       13
                                                      .51
                                                      1.1
                                                      0,0
                                                     a.sa
                                                     3.72
                                                   7nh.ia
                                                      .17
                                                     0.00
                                            3H83
                                           17.S/3
                                            175
                                           1H.2/2
                                             1H
                                           38.8/«
                                             3b
                                             ,b/*
                                              1
                                           Ht.f/3
                                            .7b
                                            i.8/3
                                            .03
                                            b.5/3
                                            b.S
                                             .S/?
                                             .1
                                           -O.O/*
                                            0.0
                                           -O.O/*
                                            0.0

                                            Ib2
                                             3»
                                            .73
                                            S.7
                                            D.O
                                            H.OB
                                            1.73
                                          510.H7
                                             .50
                                            0.00

-------
                      TABLE
                                   EXHAUST EMISSIONS FROM SINGLE  BAG  SAMPLE
                                          VEHICLE NUMBER  700
O
to
to
to
               DATE  7/2H/77               TIME    -0 MRS.
               MODEL  1*1711 SUZUKI GT-750 FET LN+CAT+AIR +CDI
               DRIVER   KN                 TEST  HT.     0 KG.
               MET BULB TEMP  go C         DHV BULB  TFMP  87 C
               SPEC. HUM.  12.1 GRAM/KG    BARO.   7H3.2 MM  HG.
                            TEST NO.  ?
                            ENGINE  .8 LITRE  3
                            GVH    0 KG
                            REL. HUM.  5».l PCT
                            MEASURED FUEL  o.oo KG
                 RUN DURATION
                 BLOWER  INLET PRESS.
                 BLOWER  OIF.  PRESS.
                 BLOWER  INLET TEMP.
                 DYNO REVOLUTIONS
                 DISTANCE TRAVELED
                 BLOWER  REVOLUTIONS
                 BLOWER  CU. CM /REV.
 12.77 HINUTES
 »57.3  MM. H20
 »R2.b  MM  H20
   »3  OEG. C
 9B70
lb.»l  KILOMETRES
                                      80^7
    RAG  RESULTS
     HC   SAMPLE   METER  READING/SCALE
     HC   SAMPLE   PPM
     HC   BACKGRD  METER  READING/SCALE
     HC   BACKGRD  PPM
     CO   SAMPLE   METER  READING/SCALE
     CO   SAMPLE   PPM
     CU   BACKGRO  METER  READING/SCALE
     CO   BACKGRD  PPM
     C02  SAMPLE   METER  READING/SCALE
     C02  SAMPLE   PERCENT
     C02  BACKGRO  METER  READING/SCALE
     CO?  BACKGRD  PERCENT
     NOX  SAMPLE   METER  READING/SCALE
     NOX  SAMPLE   PPM
     NOX  BACKGRD  METER  READING/SCALE
     NOX  BACKGRD  PPM
     HC   CONCENTRATION  PPM
    CO   CONCENTRATION  PPM
    CO? CONCENTRATION PCT
    NOX CONCENTRATION PPM
    SO? COCENTRATION PPM
    HC  MASS (GRAMS)
    CO  MASS (GRAMS)
    COS  MASS (GRAMS)
    NOX  MASS (GRAMS)
    S02  MASS (GRAMS)

HC   GRAMS/KILOMETRE       .53
co   GRAMS/KILOMETRE
CO?  GRAMS/KILOMFTRE
NOX  GRAMS/KILOMETRE
SOP  GRAMS/KILOMETRE

HC   GRAMS/KG OF  FUEL
CO   GRAMS/KG OF  FUEL
CO?  GRAHS/KG OF  FUEL
NOX  GRAMS/KG OF  FUEL
SO?  GRAMS/KG OF  FUEL
CARBON BALANCE FUEL ECONOMY
                       23.h/3
                        23b
                        1.1/3
                         11
                       »0.7/*
                         3B
                         .5/*
                          1
                       71.2/3
                       1.2R
                        3.8/3
                        .Ob
                       12.7/2
                       ia.7
                        1.0/2
                        1.0
                        22b
                         3h
                       1.2»
                       11.8
                       0.0
                       8.b<>
                                                         1509.01
                                                            1.57
                                                            o.on
.17
11.18
.10
0.00
17.80
5.7
310V
3.23
0.00




HC
CO
CO?
NOX
SO?




GRAHS/MIN
GRAMS/MIN
GRAMS/MIN
GRAMS/MIN
GRAMS/MIN




.be
.2
118
.12
0.00
                                                                   KILOMETRES/LITRE

-------
                           APPENDIX E

RESULTS FROM FTP, FET, AND STEADY-STATE TESTS WITH MALADJUSTMENT

                 Motorcycle               Page

               Suzuki TS-100          E-2  to E-9
               Yamaha RD-400          E-10 to E-17
               Honda XL-125           E-18 to E-25
               Kawasaki KZ-900        E-26 to E-35

-------
                  STEADY-STATE EMISSIONS CONCENTRATIONS
                          MOTORCYCLE Suzuki TS 100
Date  10/20/76
Sequence   Baseline

Speed,
mi/hr
0
20
30
40
50
0


Condition
Gear
N
2nd
4th
5th
5th
N


Engine
rpm
1920
	
— — —
	
	 	
1980


Load
0
.43
.93
1.78
2.85
0


Concentrations
CO,
%
5.00
6.66
4.85
5.96
7.42
5.43


C02,
%
5.07
8.84
9.39
7.91
7.74
4.91


02.
%
7.5
2.0
3.6
4.4
3.9
7.2


NO,
ppm
2.2
L2.9
2.7
3.0
3.5
3.0


FID HC,
ppm C
I44ronn
33,000
40,700
fi5rnOO
59,000
15Q.OOO











                  STEADY-STATE EMISSIONS CONCENTRATIONS
                          MOTORCYCLE Suzuki TS 100
Date    10/20/76
Sequence
                                  Lean
Conditon
Speed,
mi/hr
0
20
30
40
50
0


Gear
N
2nd
4th
5th
5th
N


Engine
rpm
1900


-.__..

1940


Load
0
.40
.90
1.71
2.75
0


Concentrations
CO,
%
3.67
2.19
0.18
2.21
4.17
4.02


C02,
%
6.33
11.79
11.77
10.15
9.30
6.25


°2'
%
7.0
2.9
4.5
4.8
4.2
7.5


NO,
ppm
7.8
20.
220.
320.
260.
9.3


FID HC,
ppm C
122,000
23 t 000
23,800
40,800
47,800
111.000











Notes: Head Temp, reacnea approx. 250°C during 40 mr>h steadv state
                                       E-2

-------
                  STEADY-STATE EMISSIONS CONCENTRATIONS
                         MOTORCYCLE  Suzuki TS 100
Date  11/02/76
Sequence  Rich Adjustment
Condition
Speed,
mi/hr
0
20
30
40
50
0


Notes:
Gear
N
2nd
4th
5th
5th
N


Heac ^_
Engine
rpm
1500
	
	
	




Load
	
0.42
0. 94
1.77
3.02
	


Concentrations
CO,
%
5.23
8. 03
9.13
9.75
9.62
5.78


C02,
%
2.73
5.41
6. 33
5.67
6. 17
2. 73


02,
%
7.8
5. 3
4. 0
4. 0
3. 8
7.6


NO,
ppm
12.3
14. I
10. 5
11.5
34.5
15.0


FID HC,
ppm C
160, 000 +
89,600
58,400
61, 100
53,600
160,000 +











1 frrmnprahTo r Barbed approximately 180°C during 40 mph steady state
+ emission exceeds highest range
                 STEADY-STATE EMISSIONS CONCENTRATIONS
                         MOTORCYCLE  Suzuki TS 100
Date 11/29/76
Sequence  Advanced Timing Adjustment
Conditon
Speed,
mi/hr
0
20
30
40
50
0


Notes:
Gear
N
2nd
4th

5th
N


Hea
Engine
rpm







d tempc
Load
_ —
0.40
0. 95
1. 74


•
Concentrations
CO,
4. 97
7.81
8. 12
8.66
5. 16


C02,
2. 94
6.33
7.0?
6. 17
3.00


°%'
8.0
4.8
3.8
4.3
7.6


NO,
ppm
11.
13.
14.
24.
12.


FID HC,
ppm C
131,000
51,600
44,000
55, 200
125,000










rature reached approximately 
-------
                                           TABLE
            UNIT NO.   KiU
            VEHICLE MODEL
      TEST NO. 1
SUZUKI IS 100 LEAN
                                                    VEHICLE  EMISSION RESULTS
                                            1175   LIGHT  DUTY EMISSIONS TEST
                                     DATE  in/£l/7b                      MFGS.  CODE
                                     ENGINE    .10  LITRE  1              CURB NT.
                      -0
                      0 KG
                        YR.
                        UVM
I17b
   0 KG
            BAROMETER 7H5.7M MM OF H6.
            DRY UULH TEMK.   Bb.7 OEG. C
            REL. HUM1UITY     ?•• PCT.
M
            EXHAUST EMISSIONS

                 BLOHER OIF. PRESS.,
                 HAG RESULTS
                 BAG NO.
                 HLOHEH REVOLUTIONS
                 ROLL COUNTS
                 HC
                 HC
                 HC
                 HC
                 CO
                 CO
                 to
                 CO
                 cog
                 CO?
          G?. it?.? MM. H?O
   METER HEAOINU/SCALE
   PPM
      SAMPLE
      SAMPLE
      6ACKGRD METEH KCADINtt/SCALE
      BACKGHD PPM
      SAMPLE  METER READING/SCALE
      SAMPLE  PPH
      BACKGHD METtR READING/SCALE
      HACKGriO PPH
      SAMPLE  METER READING/SCALE
      SAMPLE  PERCENT
 CO?   BACKGRD METER READING/SCALE
 CO?   BACKGRO PERCENT
 NOX   SAMPLE  METER READING/SCALE
 NO*   SAMPLE  PPH
 NOX   BACKGRD METFR RfcADINli/SCALE
 NOX   HACKGHD PPH
 S'J?   SAMPLE  MtTER READING/SCALE
 80S   SAMPLE  PPH
 802   BACKGRU METER READING/SCALE
 SUJ   HACKGRO PPH

 HC    CONCENTRATION PPh
 CO    CONCENTRATION PPM
 CO?   CONCENTRATION PCT
 NOX   CONCENTRATION PPM
 SO?   CONCENTRATION PPM
 ML    MASS GRAMS
 CO    MASS GRAMS
 CO?   MASS GRAMS
 NOX   MASS GKAMS
 SO?   MASS GHAHS
 TOTAL CARSON GRAMS

WEIGHTED MASS HC
WEIGHTED MASS CO
WEIGHTED MASS CO?
WEIGHTED MASS NOX
WEIGHTED MASS S03

ACTUAL DISTANCE
                                     I
                                   3300
                                  25l>0
                                   l.H/3
                                    Ib
                                  ah. 5/3
                                    .3/3
                                     b
                                  31.b/3
                                   .5?
                                   ».l/3
                                   .Ob
                                  10. I/?
                                  in.l
                                                             -0.il/*
                                                              U.O
                                                             -U.O/*
                                                              n.u
                                                              1.3
                                                              n.u
                                                            3S.31
                                                            17.33
                                                           Pll.faH
                                                              .37
                                                             o.no
                                                            Hb.b?
                                      b.Ol GRAMS/KILOMETRE
                                      3.*b GRAMS/KILOMETRE
                                     »1.0? GRAMS/KILOMETRE
                                       ,ob GHAMS/KILOMF, rfip
                                      O.OU GffAMS/KlL'JMETRF

                                     11.01 KILOMETRE
                FUEL ECONOMY BY CARBON BALANCE =   35.b  KILOMETHE/LITRE
                TOTAL CARBON EXHAUST            iBH.lS  URAMS
                ESTIMATED FUEL WEIGHT =    .33KG.
 378?
15.0/»
1500
 ?.8/3
  S8
                                                        WET  BULB TEMP  1H.»  OEG.  C
                                                        ABS. HUMIDITY   S.8  GRAMS/KG
                                                        OYMO ROLL CONSTANT   1b7.17
                                                                   BLOrtER  INLET  PRESS.,  Gl 1?7.0  MM.  H?0
                                                                   BLUMER  INLET  TEMP.    »3 DEG. C

                                                                                  3
                                                                                3lb7
                                                                                 ?83B
 •JHII
  .3/3
   fa
25.1/3
 .41
 ».3/3
 .07
 b.O/?
 b.O
                                                   -o.o/*
                                                    o.n
                                                   -o.o/*
                                                    u.o

                                                   1*73
                                                    »?7
                                                    .35
                                                    5.1
                                                    n.ti
                                                  3H.03
                                                  11.11
                                                 ?55.n»
                                                    .33
                                                   0.00
                                                 107. bO
 ?.8/3
  ?8
?9.b/3
 b^b
 n.0/3
   0
21.7/3
 .07
 1.1/B
 1.1
  .I/?
  .1
-O.O/*
 0.0
-O.O/*
 0.0
                  1-1
                  0.0
                38.13
                18. 12
               ISb.ZO
                  .35
                 0.00
                83.17

-------
H

Ui
                  TABLE        EXHAUST EMISSIONS FROM SINGLE BAG SAMPLE
                                    VEHICLE NUMBER 100
          D»tE 10/21/7b
          MODEL  i«7b SUZUKI TS 100
          DRIVER   JB
          WET BULB TEMP  1» C
          SPEC. HUM.   5.2 GRAM/KG
                        TIME    -0 MRS.
                        F€T LEAN
                        TEST "T. ,    0 KG.
                        DRY BULB TE«P  87 C
                        BAUD.  7*5.7 MM  HG.
                                               TEST NO.  1
                                               ENGINE  .1 LITRE  1
                                               GVN    0 K5
                                               BEL. HUM.  83.7 PCT
                                               MEASURED FUEL  0.00 KG
                    ie.au MINUTES
                    187.0
                    152.1.
                       »3
                    IbSO
                    lb,0»
                           MM. H20
                           MM  HBO
                           DEG. C

                           KILOMETRES
            RUN  DURATION
            BLOWER  INLfT  PRESS.
            BLOWER  DIF.   PRESS.
            BLOWER  INLET  TF.MP.
            DYNO REVOLUTIONS
            DISTANCE TRAVELED
            BLOWER  REVOLUTIONS
             BLOWER  CU. CM /REV.
BAG RESULTS
 HC  SAMPLE  METER READING/SCALE
 HC  SAMPLE  PPM
     BACKGHD METER READING/SCALE
     BACKGRQ PPM
     SAMPLE  METER READING/SCALE
     SAMPLE  PPM
     BACKGRO METER READING/SCALE
     BACKGRD PPM
  cos SAMPLE  METER READING/SCALE
  CO? SAMPLE  PERCENT ,
  co2 BACKGRO METER READING/SCALE
  COz BACKGRO PERCENT
  NOX  SAMPLE METE"  READING/SCALE
  NO*  SAMPLE PPM
  NOK BACKGRO METER  BEADING /SCALE
  NOX BACKGPO PPM
  HC  CONCENTRATION PPM
  CO  CONCENTRATION PPM
  COS CONCENTRATION PCT
  NOX CONCENTRATION PPM
  SO? COCENTRATION PPM
  HC  M&ss (GRAMS)
  CO  MASS (GRAMS)
   CO? MASS (DRAMS)
   NOX MASS (GRAMS)
   SO? MASS (GRAMS)
              HC
              HC
              co
              CO
              co
              CO
HC  GPAMS/KILOMETRE    10.21
CO  GRAMS/KILOMETRE    S2.03
C02 GRAMS/KILOMETRE    "U.ei,
NOX GRAMS/KILOMETRE      .07
so? GRAMS/KILOMETRE     o.oo

HC  GRAMS/KG OF FUEL  •B.S*
CO  GBAMJ/KG OF FUEL  b»n.l
CO? GRAMS/KG OF FUEL    IZik
NOX G0AM9/KG OF FUEL    1.4*
soa GRAMS/KG OF FUEL    o.oo
CARBON  BALANCE FUEL ECONOMY
                                                        7480
                                           75.7/1
                                           8fa7?
                                              .1/1
                                               5
                                           5^.»/3
                                           1.05
                                             3.0/3
                                             ,05
                                            18.4/2
                                            18. *
                                              .7/3
                                              .7
                                                         8*31
                                                         1.01
                                                         IB. a
                                                         o.o
                                                        IhS.OE
                                                        353. »1
                                                        b71.53
                                                          1.07
                                                          0.00
                                             HC  GRAMS/MIN
                                             Co  GRAMS/MIN
                                             coz GRAMS/MIN
                                             NOX GRAMS/MIN
                                             soe GRAMS/MIN
                                               U.Bb
                                                  .08
                                                0,00
                                              21.3*
                                                                   KILOMETRES/LITRE

-------
          UNIT NO.  100
          VEHICLE MODEL
      TEST NO.
TS 100  RICH
          BAROMETER 7*b.Sl MM OF HG.
          Dftr BULB TEMP.   2fc.7 DEC. C
          BEL. HUMIDITY     »1 PCT.

          EXHAUST EMISSIONS
W
BLOWER OIF'. PRESS., B2, 30*. 8 MM, H20
BAG RESULTS
BAG NO.
BLOWER REVOLUTIONS
ROLL COUNTS
HC SAMPLE METER READING/SCALE
HC SAMPLE PPM
HC BACKGRO METER READING/SCALE
HC BACKGRO »o>4
co SAMPLE METER RMDIMG/SCALE
CO SAMPLE PPM
co BACKGRD METER READING/SCALE
CO BACKGRO PPM
C02 SAMPLE METER READING/SCALE
COS SAMPLE PERCENT
cos BACKGRD METER READING/SCALE
cos BACKGRO PERCENT
NOX SAMPLE METER READING/SCALE
NOX SAMPLE PPM
NOX BACKGRD METER READING/SCALE
NOX BACKGRD PPM
sos SAMPLE METER READING/SCALE
sos SAMPLE PPM
sos BACKGRO METER READING/SCALE
302 RACKGRD PPM
HC CONCENTRATION PPM
CO CONCENTRATION PPM
COS CONCENTRATION PCT
NOX CONCENTRATION PPM
SOS CONCENTRATION PPM
HC MASS GRAMS
CO MASS GRAMS
COS MASS GRAMS
NOX MASS GRAMS
S02 MASS CRAMS
TOTAL CARBON GRAMS
WEIGHTED MASS HC "Ml GRAMS/KILOMETRE
WEIGHTED MASS CO 25.13 GRAMS/* ILOMET*E
WEIGHTED MASS cos 27.09 GRAMS/KILOMETRE
WEIGHTED MASS NOX .02 GRAMS/KILOMETRE
WEIGHTED MASS so? o.on GRAMS/KILOMETRE


i
3181
2803
3f »3/H
3*30
,3/»
30
7b.8/2
»4b2
.1/2

22,7/3
.37
3.2/3
.OS
2.b/2
S.b
.9/2
,q
-O.O/*
0.0

0.0
3*03
*3b7
.32
1.8
0.0
*2 , 20
109. 3b
127.73
.07
0.00
118.28





 TABLE                   VEHICLE  EMISSION RESULTS
                 1475  LIGHT  DUTY EMISSIONS  TEST
I           DATl  ll/ 3/7b                      MFCR. CODE   -0
           ENGINE    .JO  LITRE  1              CURB WT.     0 KG

                                       WET  BULB TEMP  J7.8 DEC. C
                                       ABS.  HUMIDITY   9.1 GRAMS/KG
                                       DYNO  ROLL CONSTANT   9b7.97
                                                                                BLOWER INLET PRESS..  Gl 2S»,0 MM.  H20
                                                                                BLOWER INLET TEMP,   »i DEC,  C
Yfl.
GVM
                                                                                                                             0  KG
             ACTUAL DISTANCE
         10.7fc KILOMETRE
                                                     2
                                                    m
                                                    3b91
                                                  27,*/»
                                                  2790
                                                     ,3/»
                                                     30
                                                  b9,5/2
                                                  38*3
                                                     .1/8
                                                     n
                                                  18.2/3
                                                   .?9
                                                   2.9/3
                                                   .0»
                                                   2.1/2
                                                   2.1
                                                    .7/2
                                                    .»
                                                  -O.O/*
                                                   0.0
                                                  •O.O/*
                                                  0,0

                                                  ?7b2
                                                  37bb
                                                  .25
                                                  i.»
                                                  0.0
                                                S8.fa3
                                               tbl.fl
                                               Ib9.20
                                                  .10
                                                 0.00
                                               lbfa.1*
                                                      3
                                                    2993
                                                     27bl
                                                    32.3/*
                                                    3230

                                                      »0
                                                    79.5/2
                                                    <»b99
                                                      .1/2

                                                    22.1/3
                                                     ,3b
                                                     2,9/3
                                                     .0*
                                                     S.7/2
                                                     2.7
                                                      .If I
                                                      .7
                                                   •O.O/*
                                                    0.0
                                                   •O.O/*
                                                    0.0

                                                   3193
                                                                                             .32
                                                                                             2.1
                                                                                             0.0
                                                                                           37.27
                                                                                         108.»1
                                                                                         • 117.92
                                                                                             .08
                                                                                           0.00
                                                                                         110.93
             FUEL ECONOMY BY CARBON BALANCE »  2*.8  KILOMETRE/LITHE
             TOTAL CARBON EXHAUST            315,35 GRAMS
             ESTIMATED FUEL WEIGHT «   .1bKG.

-------
                  TABLE
M
I
                  EXHAUST EMISSIONS FROM SINGLE BAG SAMPLE
                        VEHICLE NUMBER joo
           DATE H/ 3/7fe
           MODEL  141b SUZUKI TS 100
           DRIVER   JB
           WET BuLB TEMP  1» C
           SPEC. HUM.   8.B GRAM/KG
                         TIME    -0 MRS.
                         FCT  RICH
                         TEST WT.     0 KG.
                         DRV BULB TE«P  ?7 C
                         B*RO,  7*5.0 MM   HG.
                                                 TEST NO.   1
                                                 ENGINE  ,J LITRE   1
                                                 GVW    0  KG
                                                 REL, HUM, 35.9 PCT
                                                 MEASURED  FUEL   o.oo  KG
             RUN DURATION
             BLOwER INLET PRESS.
             BLOWER OIF.  PHfSS.
             BLOWER INLET TEMP.
             DYNO REVOLUTIONS
             DISTANCE TRAVELED
             BLOWER REVOLUTIONS
             BLOWER CU. CM /REV.
                     ia,7» MINUTES
                     U7.o  MM. HZO
                     lS2.t  MM  W?0
                       f3  DEC. C
                     IbSD
                    lb.0»  KILOMETRES
                       HBOO
                          METER READING/SCALE
                          PPM
                  BACKGRD METER READING/SCALE
                  B&CKGRD PPM
                  SAMPLE  METER READING/SCALE
                  SAMPLE  PPM
                  84CKCRO METER HEADING/SCALE
BAG RESULTS
 HC  SAMPLE
 HC  SAMPLE
 HC
 HC
 CO
 CO
 CO
 CO  BACKGRD PPM
 coj SAMPLE  METER READING/SCALE
 C0« SAMPLE  PERCENT
 cos BACKCRD METER READING/SCALE
 COS BACKGRD PERCENT
 NOX SAMPLE  METER READING/SCALE
 NOx SAMPLE  PPM
 NOX BACKGRD METER READING/SCALE
 NOX BACKGRD PPM
 HC  CONCENTRATION PPM
 CO  CONCENTRATION PPM
 COe CONCENTRATION PCT
 NOX CONCENTRATION PPM
  903 COCENjRAIlON PPM
 HC  MASS (GRAMS)
  CO  MASS (GRAMS)
  coe MASS (GRAMS)
  NOX MASS (GRAMS)
  SOg  MASS (CRAMS)
                                            9000
                                              ,5X*
                                              SO
                                            BS.1/1
                                                          .1/1
                                                           S
                                             3.1/3
                                             .OS
                                             e.s/a
                                             8. 5
                                              .878
                                                        11050
                                                         0.0
                                                       Slh.17
                                                          .SO
                                                         0.00
            HC  GRAMS/KILOMETRE
            CO  GRAM3/KILOMETRC
            co? GRAMS/KILOMETRE
            NOX GRAMS/KILOMETRE
            so? GRAMS/KILOMETRE
                      11.50


                      33.'33
                        ,OJ
                       0.00


                     »0.b7
HC  GRAMS/KG OF FUEL
co  GRAMS/KG of FUEL
cos GRAMS/KG OF FUEL    899
NO* GRAMS/KG OF FUEL    .8b
SOI (5RAM3/KG OF FUEL   0,00
CARBON BALANCE FUEL ECONOMY
                                            HC  GRAMS/MIN
                                            CO  GRAMS/MIN
                                            coa GRANS/MIN
                                            NOX GRAMS/MIN
                                            so? GRAMS/MIN
                                               3b.l
                                                            o.on
                                                          JO.Ifi
                                                    KILOMETRES/LITRE

-------
         UNIT NO.   100
         VEHICLE MODEL
      TEST NO. i
TSinn ADVANCE  os
TABLE                   VEHICLE EMISSION RESULTS
                IS7S  LIGHT DOTY EMISSIONS  TEST
          DATE ll/30/7b                     MFGR. CODE
          ENGINE    .10 LITHE 1             CURB HT.
-U
0 KG
Yfi.
GVM
        Q KG
         BAROMETER  7-H.55  «M  OF  HG.
         DRY BULB TEMP.    85.b OEG.  C
         REL. HUMIDITY      1» PCT.

         EXHAUST EMISSIONS
M
 I
00
PLOWER DIP, PRESS., GB, lSB.1 MM. HBO
HAG RESULTS
PAG MO.
RLOHER REVOLUTIONS
ROLL COUNTS
HC SAMPLE METER READING/SCALE
HC SAMPLE PPM
HC 6ACKGRD METER READING/SCALE
HC 8ACKGRO PPM
CO SAMPLE METER READING/SCALE
co SAMPLE PPM
CO 6ACKGRD METER READING/SCALE
CO HACKGRO PPM
COB SAMPLE METER READING/SCALE
COB SAMPLE PERCENT
CO? BACKGRO METER READING/SCALE
COS RACKGHO PERCENT
NOX SAMPLE METER READING/SCALE
NOX SAMPLE PPM
NOX BACKGHD METER READING/SCALE
NOX PACKGKD PPM
SOB SAMPLE MF.TER READING/SCALE
SOB SAMPLE PPM
SOB BACKGRD METER READING/SCALE
SUB BACKGRD PPM
HC CONCENTRATION PPM
CO CONCENTRATION PPM
C02 CONCENTRATION PCT
NOX CONCENTRATION PPM
803 CONCENTRATION PPM
MC M»S3 GRAMS
r.o MASS GRAMS
COB MASS GRAMS
NOX MASS GRAMS
SOB MASS GRAMS
TOTAL CARBON GRAMS
WEIGHTED MASS HC 1.BO GRAMS/KILOMETRE
WEIGHTED MASS CO 17.31 GRAMS/KILOMETRE
WEIGHTED MA3S COB 30. b? GRAMS/KILOMETRE
WEIGHTED MASS NOX .OB GRAHS/KILOMETRE
WEIGHTED MASS SOB 0.00 GRAMS/KILOMETRE


1
3177
B71H
!B.7/»
1270
.8/3
8
IB. 1/3
B701
.1/3
B
S3. 5/3
.38
3.5/3
.05
*.0/B
t.n
.S/B
.5
-tt.O/*
D.O
-O.O/*
0.0
IBEiB
Bb7b
.33
3.5
n.o
17.3?
7M.1?
111. A3
.13
0.00
St. 30





              ACTUAL DISTANCE
                                   in.-U KILOHETRE
                                                        WET  BULB TEMP   U.7  DEC.  C
                                                        AH3.  HUMIDITY    B.8  GRAHS/KG
                                                        OYNO  ROLL CONSTANT    ^b7.17


                                                        BLOWER  INLET PRESS.,  Gl  1B7.0  MM.  HBO
                                                        BLOWER  INLET TEMP.    13  DEC. C
                                                                              B
                                                                            5158
                                                                             3757
                                                                             1.0/3
                                                                              10
                                                                            8S.B/3
                                                                            gib*
                                                                              .h/3
                                                                              13
                                                                            ll.b/3
                                                                             .31
                                                                             ».b/3
                                                                             .07
                                                     .fr/B
                                                     .b
                                                   -O.O/*
                                                    0.0
                                                   -O.O/*
                                                    0.0
                                                                            B33B
                                                                             .25
                                                                             1.0
                                                                             0.0
                                                                           BI.BH
                                                                          110."1'
                                                                          IRb.lb
                                                                             .11
                                                                            o-nn
                                                                          1B3.71
              FUEL ECONOMY B* CARBON BALANCE  =   33.B   KILOMETRE/LITRE
              TOTAL CARBON EXHAUST             BS«I.7H  GRAHS
              ESTIMATED FUEL WEIGHT =    .3SKG.
                                                                       3
                                                                     3178
                                                                     11.8/1
                                                                     1180
                                                                      1.1/3
                                                                       11
                                                                     17.7/3
                                                                       .1/3
                                                                        q
                                                                     B»,H/3
                                                                      .*0
                                                                      3.b/3
                                                                      ,nb
                                                      .S/B
                                                      .5
                                                    -O.O/*
                                                     0.0
                                                    -O.O/*
                                                     0.0

                                                    llt.7
                                                                     .35
                                                                     3.1
                                                                     0.0
                                                                   lb.01
                                                                   80. bb
                                                                  151.11
                                                                     .11
                                                                    0.00
                                                                   81. b9

-------
M
\£>
                    TABLE        EXHAUST  EMISSIONS  FROM  SINGLE  BAG  SAMPLE
                                       VEHICLE  NUMBER  100
            DATE ll/30/7b
            MODEL  H7b SUZUKI T3  100
            DRIVER   TJ
            WET BULB TEMP  18 C
            SPEC. HUM,   8.7 GRAM/KG
                         TI*E    -D MRS,
                         FET ADVANCED  05
                         TEST WT.     0  KG.
                         DRY BULB TEMP   Bb C
                         BARO.  751,8 MM  HG.
                                                TEST  NO.   1
                                                ENGINE   .1 LITRE   1
                                                GVW     0  KG
                                                REL,  HUM. 13.» PCT
                                                MEASURED  FUEL  o.oo  KG
RUN DURATION
BLOWER INLET PRESS.
BLOWER OIF.  PRESS.  15B.
BLOWER INLET TEMP,     »3
DYNO REVOLUTIONS     «»ob7
DISTANCE TRAVELED    15.07
BLOWER REVOLUTIONS
BLOWER CU. CM /REV.  8303
                                    18.77  MINUTES
                                    187.0   MM.  H80
                                           MM   HBO
                                          DEC.  C
                                          KILOMETRES
                            METER READING/SCALE
 RAG RESULTS
  HC   SAMPLE
  HC   SAMPLE
  HC   BACKGRD METER READING/SCALE
  HC   BACKGRO PPM
  co   SAMPLE   METER READING/SCALE
  CO   SAMPLE   PPM
  co   BACKGRD METER READING/SCALE
  CO  flACKGRO PPM
  coa SAMPUE  METER READING/SCALE
  COB SAMPLE  PERCENT
  COB BACKGHO METER READING/SCALE
  CO? BACKGRD PERCENT
  NOX SAMPLE  METER READING/SCALE
  NOX SAMPLE  PPM
  NOX BACKGRO METER  READING/SCALE
  NOX BACKGPD PPM
  HC  CONCENTRATION PPM
   CO  CONCENTRATION PPM
   COg CONCENTRATION PCT
   NOX CONCENTRATION PPM
   SOZ COCENTRAT10N PPM
   HC  MASS (GRAMS}
   CO  MASS (GRAMS)
   CO! MASS (GRAMS)
   NOX MASS  (GRAMS)
   SO* MASS  (GRAMS)
                                           38.VH
                                           38^0
                                            8.5/3
                                              25
                                           78.1/1
                                           7<«07
                                              .1/1
                                              S
                                           »7.7/3
                                             .88
                                             3.H/3
                                             .Ob
                                            15.3/8
                                            15.3
                                              .b/B
                                              .(.
                                            3Bfa<«
                                            77»3
                                              .78
                                            14.8
                                            0.0
                                           80.b?
                                           3B5.7S
                                           515.SS
                                              .81
                                             0.00
HC  GRAMS/KILOMETRE     5.35
CO  GRAMS/KILOMETRE    21.bl
C08 GRAMS/KILOMETRE    3>*.Bl
NOX GRAMS/KILOMETRE      ,05
SOB GRAMS/KILOMETRE     0.00

HC  GRAMS/KG OF FUEL  *<».lb     HC  GRAMS/MIN
CO  GRAMS/KG OF FUEL  so»,7     co  CRAMS/MIN
COB GRAMS/KG OF FUEL   iB7i     COB GRAMS/MIN
NOX GRAMS/KG OF FUEL   B.OQ     NOX GRAMS/MIN
SOB GRAMS/KG OF FUEL   0.00     SOB GRAMS/MIN
CARBON BALANCE FUEL ECONOMY
                                                               b.31
                                                               ?5,S
                                                                 »0
                                                                ,0b
                                                               n.oo
                                                             87.35
                                                      KILOMETRES/LITRE

-------
                  STEADY-STATE EMISSIONS CONCENTRATIONS
                          MOTORCYCLE  Yamaha RD 400
Date  ID/20/76
             Sequence  Baseline
Condition
Speed,
mi/hr
0
20
30
40
50
60
0

Notes:
Gear
N
. 2
3
4
5
6
N

Engine
rpm
1150
3300,.
3700
4000
4500
4950
1300

Load
0
0.45
1.01
1.93
3.05
4,46
0

Concentrations
CO,
%
3.81
3.17
1.71
2.34
2.56
2.52
3.72

C02,
%
8.30
7.4fi
9.70
10.77
11.48
11.33
*.*•*

02.
%
8.8
6.5
5.5
4.2
3.3
^.S
fl.ft

NO,
ppm
11.
10. ...
9.
11.
26.
LOO.
12.

FID HC,
ppm C
160rOOO
sa.onn
50,900
32,800
23,400
4Q,fiOn
135,200

Right (& Left (
-------
  Date   11/04/76
                   STEADY-STATE EMISSIONS CONCENTRATIONS
                           MOTORCYCLE  Yamaha RD 400
 Sequence    Rich Adjustment
Condition
Speed,
mi/hr
0
	 20
30
	 40_
_ 50
60
__ 0

Gear
N
2
3
4
5
6
N

Engine
rpm
1300
3200
3700
4000
4400
4900
1200

Load
— — — —
0.44
1.01
1. 93
3. 15
4. 54
3 - - -

Concentrations
CO,
%
4.67
4.61
4.44
5.56
8. 33
9.50
4.44

CO2,
%
4. 35
6.84
7. 92
8. 30
7. 37
7.28
4.64

oz.
%
7,7
6.1
6. 1
4.0
3.6
2.9
7. 7

NO,
ppm
11.
10.
10,
11.
12.
17.
13.

FID HC,
ppm C
132, 800
80,000
62,400
49,600
53, 600
42, 000
122,500










Notes: Clips moved down 1 notch for neutral
         Pilot air screws turned in 1/2 turn
         Head temperature rea ched 175°C during 60 mph steady state
                   STEADY-STATE EMISSIONS CONCENTRATIONS
                          MOTORCYCLE   Yamaha RD 400
 Date  11/30/76
Sequence  Advanced Timing Adjustment
— Conditon
Speed,
mi/hr
_. 0
——22.
	 	 3&
_ 40
__ 	 50.
	 	 60.
0

Gear
N
2
3
4
5
6
N

Engine
rpm
1000
3400
3750
4100
4500
5000
1100

Load
___
0.43
1.01
1. 95
3. 14
4. 56
_ _ _ _

Concentrations
CO,
%
3. 57
2.45
1.52
?. <>6
2. 12
3.04
2.68

C02,
%
3. 9^
7.55
9.28
10. Oil
11.33
10. 12
5.07

02'
%
9.4
9.4
6.3
4.5
3. 7
4.7
10.4

NO,
ppm
11.
11.
13.
15.
40.
90.
12.

FID HC,
ppm C
89,600
66,400
48,400
34, 000
22,200
25,200
76, 800










 Notes: Recommended timing is 2. 3 mm BTC - base run at approx. 1. 8-2. 0 mm,
—-„	reset to 2. 8 mm 	-_	;
 —.	Carburetor set to normal settings
                                        E-ll

-------
w
I
         UNIT NO.   SOD
         VEHICLE MODEL
                  TEST  NO.  1
            PD  *00  LEAN
         BAROMETER  7«b.7)> MM OF HG.
         DRY BULB TEMP.   ?».<» OEG. C
         REL. HUMIDITY     ?q PCT,

         EXHAUST EMISSIONS
BLOwER OIF. PRESS., GB, »g?.b MM. HjO
BAG RESULTS
BAG NO.
BLOMER REVOLUTIONS
ROLL COUNTS
HC SAMPLE METER READING/SCALE
HC SIMPLE PPM
HC BACKGRD METER READING/SCALE
HC BACKGRD PPM
co SAMPLE METER READING/SCALE
co SAMPLE PPM
CO BACKGRD METER READING/SCALE
CO BACKGPD PPM
coa SAMPLE METER READING/SCALE
COB SAMPLE PERCENT
COa BACKGRD METER READING/SCALE
COB BACKGRO PERCENT
NOX SAMPLE METF.R READING/SCALE
NOX SAMPLE Of"
NOX BACKGPO METER READING/SCALE
NOX BACKGRD PPM
soe SAMPLE METER HEADING/SCALE
SOB SAMPLE PPM
SOB BACKGRD METER READING/SCALE
SOB BACKGRD PPM
HC CONCENTRATION PPM
CO CONCENTRATION PPM
COB CONCENTRATION PCT
NOX CONCENTRATION PPM
SOB CONCENTRATION PPM
HC MASS GRAMS
CO MASS GRAMS
COB MASS GRAMS
NOX MASS GRAMS
SOB MASS GRAMS
TOTAL CARRON GRAMS
WEIGHTED MASS HC 8,7» GRAMg/n ILOMETRE
WEIGHTED MASS CO ».01 GRAMs/KILOMETPE
WEIGHTED MftSs CO? b7.3n GRAMg/ttlLOMETRE
WEIGHTED MASS NOX ,QB GRAMS/KILOMETRE
WEIGHTED MASS so? o.no GRAMS/KILOMETRE


i
b028
3050
ai.o/v
B100
,b/4
bO
7S.8/*
33*
,8/*
B
33,8/3
,Sb
B.^/3
.0*
• ** T
B.*/B
B.H
.'t/B
,K
•O.O/*
0.0
•o.o/*
0.0
BO**
3B5
<5B
B.O
0.0
50.03
lb.08
»07.b7
.1*
o.oo
lbl.»7





T*BLE                   VEHICLE E"IS3ION RESULTS
                1175  LIGHT DUTY EMISSIONS TEST
          DATE ll/ »/7b                     MFCB. CODE   .„
          ENGINE    .39 LITRE t             CURB WT.     0 KG

                                       WET BULB TEMP  u.<| 0EB| c
                                       ABS. HUMIDITY   5.S GRAM9/KG
                                       OYNO ROLL CONSTANT   <»b7.97
                                                                                BLOWER  INLET  PRESS,,  61  »S7.B MM.  HBO
                                                                                BLOWER  INLET  TEMP.    »J  0£G.  C
                                                                                                                     GVM
                                                                                                                             0 KG
             ACTUAL DISTANCE
                                  11.tb KILOMETRE
                                                                 B
                                                                sq
                                                                3738
                                                               l».b/»
                                                               l»bO
                                                                 ,8/»
                                                                 80
                                                               80.7/*
                                                                3b1
                                                                 .»/*
                                                                 1
                                                               BO.n/3
                                                                .3?
                                                                1.8/3
                                                                .03
                                                                 .'/a
                                                                 .<»
                                                                 .i/a
                                                                 .1
                                                              •O.D/*
                                                               o.o
                                                              -o.o/*
                                                               0.0

                                                              1383
                                                               3«>I
                                                               .30
                                                                .8
                                                               0.0
                                                             SR.SO
                                                             31.02
                                                            »01.1<)
                                                               .10
                                                              0.00
                                                            175.51
FUEL ECONOMY 8Y CAPBON BALANCE
TOTAL CARBON EXHAUST
ESTIMJTEO FUEL WEIGHT »
                                                                                               3
                                                                                             b?bb
                                                                                              3*58
                                                                                             lb,7/*
                                                                                             Ih70
                                                                                               ,5/»
                                                                                               50
                                                                                             7b,a/»
                                                                                              337
                                                                                            31,1/3
                                                                                             .58
                                                                                             J.l/J
                                                                                             .DJ
                                                                                              .b/B
                                                                                              .b
                                                                                            •O.O/*
                                                                                             0.0
                                                                                            •O.O/*
                                                                                             0.0
                                                                                             330
                                                                                             ,»8
                                                                                             3,3
                                                                                             0,0
                                                                                          393,51
                                                                                             .B»
                                                                                            0.00
                                                                                          150,00
                                            e  J3.g  KILOMETRE/LITRE
                                             »87.38 GRAM8

-------
                   1ABLE
                                EXHAUST EMISSIONS FROM SINGLE  BAG SAMPLE
                                      VtHICLE NUr-REH Sno
           DATt )!/  l/?b
           MODEL   H7b HO  "»00  LFAM
           DRIVER    J8
           WET BULB  TEMP   15 C
           SPEC. HUH.   b.5 SPAM/KG
             RUN DURATION
             BLOWER  INLFT  PRESS.
             RLOWEH  OIF.   PRESS.
             ftLOHER  INLET  TFHP.
             DYNO REVOLUTIONS
             DISTANCE TRAVELED
             ftl.frtER  REVOLUTIONS
             SLOWER  CU. C« /RFV.
                            TIME    -It HHS.
                            HINAY CYCLE
                            TEST HT.      n  KG.
                            ORY BULB  TEMP  ?5  C
                            BARO.   71b.3  MM   HG.
                                             TEST  NO.   1
                                             ENGINE   .-»  LITRE  S
                                             GVk     (1  KG
                                             BEL.  HUM.   3i.7 PCT
                                             MEASURED  FUEL   n.nn KG
                       MINUTES
                        MM.  H?0
                        MM  H?0
                       OEG.  C
                       Id.SH  KILOMETRES
                        <»h?.3
                        1S7.7
(-"
U)
  HAG  RESULTS
   HC   SAMPLE
   HC   SAMPLE
   HC
   hC
   CU
   CO
   CU
   CO
   COj  SAHPLt
   CO?  SAMPLE
        METER READING/SCALE
        PPM
BACKGRU METER READING/SCALE
        PPM
        METER HtADING/SCALE
        PHM
        METER KEAUING/SCALE
        PPM
        METER READING/SCALE
        PERCENT
SAMPLE
SAMPLE
                  BACKGHD METER  READING/SCALE
   CO? HACKGRO  PERCENT
   UOX SAMf'LE   MtTEK  KFAOING/SCALE
   NOX SArtPLE   PPM
   NOX GACKGRI)  METER  READING/SCALE
   NOX BACKGRO  PPh
   rtC  CONCENTRATION  PFM
   CD  CONCENTRATION  PHH
   CO? CUMCENTKATION  PCT
   'Jiiy CONCENTRATION  PPM
   Su? COCENTRATIOK PPH
   »IC  MASS  (GRAMS)
   CO  MASS  (GRAMS)
   CO? MASS  (GRAHS)
   NOX MASS  (GRAMS)
   SUP MASS  (GRAMS)
               GRAMS/KILOMETRE
               GKAMS/KILOhF.IRE
HC
CO
CO?
NOX GHAMS/KILCI'/'ETk'fc
SO? GRAMS/KILOMETRE

HC  GRAMS/KG UF  FUEL
co  GRAHS/KG OF  FUEL
COp GRAMS/KG OF  FUEL
NOX GRAMS/KG OF  FUEL
su? GRAMS/KG OF  FUEL
CARHOH BALANCE FUEL ft
                                   2.15
                                                           10
                                                         an. 7/3
                                        ».n/3
                                        .Ob
                                       1IJ.»/J
                                       111.*
                                        1. 1/3
                                        1.1
                                       2201
                                                         u.u
                                                        8».7b
                                                        35.51
                                                      llltb.33
                                                         I.Ob
                                                         o.on
.Ob
0.011
q.n7
?q.?
•?*Ht>
?.3S
O.on
K<0f1 Y


HC
CO
CO?
NOX
SO?



GRAMS/MIN
GRAriS/MlN
GRAMS/KIN
GRANS/MM
r.RAMS/MN



fc.M
?.B
Oh
.08
o.nu
?7. 11
                                                                 KILUMEIRES/LITRE

-------
          UNIT NO.  5HO
          VEHICLE MODEL
td
                 TEST NO.
           RO »nn  PITH
          7*7.27 MM OF  HC.
DRY BULB TEMp.   ?*.* DFC.  C
REL. HUMIDITY      35 PCT.

EXHAUST EMISSIONS

     BLOwCR IMF. PRESS., Ki,
     BAG RESULTS
     BAG NO.
     SLOWER REVOLUTIONS
     ROLL COUNTS
 TABLE                    VEHICLE EMISSION RESULTS
                 1975  LIGHT DUTY EMISSIONS TEST
1          DATE ll/ 5/7b                     MFGR. CODE
           ENGINE    .39 LITRE ?             CURB WT.
                                                                                         -0
                                                                                         0 KG
VR.
GVM
                                                                                                                    0 KG
                               MH. H?0
HC
HC
HC
HC
CO
CO
CO
CO
COS
coe
cos
COS
NOX
NOX
NOX
NOX
SOS
SOS
SOS
SOS
HC
CO
COS
NOX
SOS
MC
CO
COS
NOX
SOS
TOTAL
SAMPLF METFP RAPING/SCALE
SAKPLF PPM
BAC^GPO METER HEADING/SCALE
BACKGRO PP«
SAMPLE MFTFR REAPING/SCALE
SAMPLF ppM
BACKGPO METFR READING/SCALE
BACKGPD PP"
SAMPLE MF.TFR READING/SCALE
SAMP^P PERCENT
BACKGRO MFTfR RfAOINR/SCALE
8ACKGBO PERCENT
SAMPLF MFTFR PFADING/SCALt
SAMPLE PPM
ijAcKRRo METFR RFAOING/SCALE
BACKGRO PPM
SAMPLE "ETF.R READING/SCALE
SAWPLF PPM
B«CXGWO METER RFADING/SCALE
BACKGRf PPM
COMCENTRATION PPM
CONCENTRATION PP*-'
CONCENTH4TTON PCT
COMCEMTRATION PP«
CO'E
                                GRAMS/KlLO'-ETPfc
                                nRAMS/KILO^f. TRF
                                                                                 hCT BULB TEMP  15.0 DEC. C
                                                                                 ABS. HUMIDITY   h.8 GRAMS/KG
                                                                                 DYNO ROLL CONSTANT   <)b7.17
                                                                                 BLOWER INLET PRESS.,  01 »S7.S MM. HBO
                                                                                 BLOWER INLET TEMP.   H3 DEG. C
                                                                            107*5
                                                                              37*3
                                                                             ??,?/•»
                                                                             ssen
                                                                              l.S/3
                                                                               1?
                                                                             Bb.*/l
                                                                             1837
                                                                               .3/1
                                                                               Ib
                                                                              S.B/3
                                                                              .0*
                                                                               ,b/S
                                                                               .b
                                                                            -o.o/*
                                                                             0.0
                                                                            "O.O/*
                                                                             n.n
                                                                            1793
                                                                             .so
                                                                              .8
                                                                             0.0
                                                                           Ib.HO
                                                                          158.03
                                                                          S71.97
                                                                             .11
                                                                            o.no
FUEL F_r.nNO«v pv
TOTAL C*PBOfl FXHAUST
ESTTM4TEO FUEL iFir.ht
                                                 17.?   KlLOMtTRE/1-tTRE
                                               «<73.HH  r,*A"S
                                                                                 3
                                                                               b?78
                                                                                3*80
                                                                               S7.7X*
                                                                               S770
                                                                                l.S/3
                                                                                 15
                                                                               »».B/1
                                                                               3707
                                                                                 .1/2
                                                                                  *
                                                                               S3.»/3
                                                                                .38
                                                                                e.s/3
                                                                                .03
                                                                                P.O/S
                                                                                s.o
                                                                                 .5/8
                                                                                 .5
                                                                               -O.O/*
                                                                                tl.O
                                                                               -O.O/*
                                                                                0.0

                                                                               S7Sb
                                                                               3b3S
                                                                                .35
                                                                                t.S
                                                                                0.0
                                                                              70. ?1
                                                                             187.15
                                                                             883.bb
                                                                                .IS
                                                                               0.00
                                                                             SIB.51
                                         .7SKG.

-------
                    TABLE
M
 I
M
Ul
                   EXHAUST EMISSIONS FROM SINGLE BAG  SAMPLE
                         VEHICLE NUKHFfi 5nn
             PATE I
             MODEL
         S/7b
            YAMAHA RD 100
         TJ
«ET 8«LB TEMP  15 C
SPrC. HUM.   5.8 GRAM/KG

  PUN DURATION          13.
  P-LOHER INLET PRESS.   *S:
  BLOWER DIF.  PPFSS.   »6'
  RLOHER IMLET TFMP.
                                  -n HPS.
                          FET  RICH
                          TEST WT.     0 KG.
                          DPY BIILH TEMP  ?7 C
                          FARO.  7»b,S MM  HG.
                 TEST  HO.   1
                 ENGINE   .» LITRE  2
                 GVH     0  XG
                 BEL.  HUM.   ?«-.S PCT
                 MEASURED  FUEL  n.
-------
                                       1ABLF
M
       UNIT  NO.   SOD
       VEHICLE  MUQEL
      TEST NO. 1
RD-IOO ADVANCED?
       BAROMFTER  7H8.03  MM  OF  HG.
       DRY BULB TEMP.    Hb.l OtG.  C
       REL. HUMIDITY      £b PCT.

       EXHAUST EMISSIONS

            BLOWER OIF.  PRESS.,  G3, HIS.3 MM.
            BAG RESULTS
            BAG NO.
            BLOWER REVOLUTIONS
            ROLL  COUNTS
              VEHICLE EMISSION HESULTS
      JR75  LIGHT DUTY EMISSIONS TEST
DATE I?/ l/7fa                     MFGR. CODE   -0
ENGINE    .31 LITRE 2             CURB WT.     0 KG

                             rfET BULB TEMP  !•».>» DEC. C
                             AflS. HUMIDITY   S.H tifcAMS/KG
                             OYNO ROLL CONSTANT   Hb7.q?
                                                       BLOWER INLET CHESS., GI Hbi.s MM. Heo
                                                       6LUKER INLET TEMP.   H3 OtG. C
                            YR.
                                                                                                                           0 KG
HC
HC
HC
HC
CO
CO
CO
CO
COa
COS
COS
COS
NOx
NOX
NOX
NOX
SOS
soe
soa
SOa
HC
CO
coa
NOX
soa
HC
CO
COS
NOX
soa
SAMPLE METER HEADING/SCALE
SAMPLE PPM
BACKG«D METER READING/SCALE
BACKGKD PPM
SAMPLE METER READING/SCALE
SAMPLE PPM
BACKGRD METER READING/SCALE
BACKGRO PPM
SAMPLE METER READING/SCALE
SAMPLE PERCENT
llACKGRt) METER READING/SCALE
BACKGRD PERCENT
SAMPLE METER 'READING/SCALE
SAMPLE PPM
BACKGRD METEK READING/SCALE
8ACKGWO PPM
SAMPLE METER READING/SCALE
SAMPLE PPM
BACKGRD METER READING/SCALE
BACKGHD PPM
CONCENTRATION PPM
CONCENTRATION PPM
CONCENTRATION PCT
CONCENTRATION PPM
CONCENTRATION PPM
MASS GRAMS
MASS GRAMS
MASS GRAMS
MASS GRAMS
MASS GRAMS
           TOTAL CARBON GRAMS

           WEIGHTED MASS HC
           WEIGHTED MASS CO
           WEIGHTED MASS coe
           WEIGHTED MASS NOX
           WEIGHTED MASS S08

           ACTUAL DISTANCE
                                    1
                                  b333
                                                         IB.l/t
                                                         1810
                                                           .!/»
                                                           10
                                                         33.H/3
                                                         7b7
                                                           .1/3
                                                           e
                                                         30.0/3
                                                         .SO
                                                         3.b/3
                                                         .Ob
                                   .5/2
                                   .5
                                 -o.o/*
                                  0.0
                                 -o.o/*
                                  0.0

                                 1801
                                  752
                                  0.0
                                •»b.21
                                38. It
                               Sbg.Sfa
                                  .14
                                 0.00
                               1SS.7S
          8.7b GHAMS/KILOMETRE
         sb.t* GKAMS/KILOMETRE
           .02 GRAMS/KILOMETRE
          0.00 GRAMS/KILOMETRE

         ll.Bfa KILOMETRE
                           a
                        107SO
                          3711
                         lt.3/f
                         It 30
                           .e/»
                           ao
                         33.2/3
                          788
                           .a/3
                           »
                         17.b/3
                          .ae
                          3.0/3
                          .05
                          i.3/a
                          1.3
                          .5/e
                          .s
                        -o.o/*
                         0.0
                        -o.o/*
                         0.0

                        mi
                         773
                         .a*
                          .8
                         0.0
                       fr I. » b
                       b>.Sb
                      321.Ifa
                         .1(1
                       0.00
                      172.18
     3
   babb
    3H1S
   15.7/f
   1570

     10
   10.3/3

     .2/3

   ab.b/3

    2.S/3

    2.b/a

     is/a
     .5
   -o.o/*
    0.0
   -o.o/*
    0.0

   ISbl
    S51

   2.1
   0.0
 39. b3
 t8.7S
323.33
   .15
  0.00
1H3.HS
           FUEL ECONOMY  BY  CARBON  BALANCE =  as.7  KILOMETRE/LITRE
           TOTAL CARBON  EXHAUST             H71.38 GRAMS
           ESTIMATED FUEL HEIGHT =   .SHKG.

-------
       TABLE
                    EXHAUST EMISSIONS FKOM SINGLE  BAG  SAMPLE
                          VEHICLE NUMBER sno
I
H
-J
DATE I?/ l/7b
MODEL  117b YAMAHA RD »00
DRIVER   JB
NET BULB TEMP  lb C
SPEC. HUM.   5.B GRAM/KG
                                     TIME    -n MRS.
                                     FET ADVANCE 07
                                     TEST WT.     0 KG.
                                     CRY BULB TEMP  2B C
                                     BARO.  715.7 MM  HG.
     TEST NO.
     ENGINE   .
     GVW    0 KG
     REL. HUH.  23.7  PCT
     MEASURED FUEL  0.00  KG
  RUN DURATION
  BLOHER INLET PRESS.
  BLOHER OIF.  PRESS.
  BLOWER INLET TEMP.
  DYNO REVOLUTIONS
  DISTANCE TRAVELED
  BLOWER REVOLUTIONS
  BLOHER CU. CM /REV.
                                 12.7b MINUTES
                                 "H.1.1  MM. H20
                                 H<15.3  MM  H20
                                   *3  DCS. C
                                       KILOMETRES
                       8071
  BAG RESULTS
   HC   SAMPLE
   HC   SAMPLE
    HC
    HC
    CO
    CO
    CO
    CO
                         METER READING/SCALE
                         PPM
                  BACKGRD METER READING/SCALE
                  BACKGRO PPH
                  SAMPLE
                  SAMPLE
              METER READING/SCALE
              PPM
      BACKGRD METER HEADING/SCALE
      BACKGPD PPM
  COj SAMPLE  METER READING/SCALE
  C02 SAMPLE  PERCENT
  CO? BACKGRD HETER READING/SCALE
  C02 BACKGRD PERCENT
  NOX SAMPLE  METER READING/SCALE
  NOX SAMPLE  PPH  ;
  NOX BACKGRD*METER READING/SCALE
  NOX BACKGHD PPM
  HC  CONCENTRATION PPM
  CO  CONCENTRATION PPM
  COe CONCENTRATION PCT
  MOX CONCENTRATION PPM
  SOa COCENTHATION PPM
  HC  MASS (GRAMS)
  CO  MASS (GRAMS)
  C02 MASS (GRAMS)
  NOX  MASS (GRAMS)
   SOa  MASS (GRAMS)

HC  GRAMS/KILoHETRE
CO  GRAMS/KILOMETRE
CO?  GRAMS/KILOMETRE
NOX  GRAMS/KILOMETRE
502  GRAMS/KILOHETRE

HC  GRAMS/KG OF FUEL
CO  GRAHS/KG OF FUEL
CO? GRAMS/KC OF FUEL
NOX.GRAMS/KG OF FUEL
so? GRAMS/KC OF FUEL
CARBON BALANCE FUEL ECONOMV
  id
bS.1/3
1712
  .1/3
   2
                                               3.5/3
                                               .05
                                               b.b/2
                                               b.b
                                                 .b/2
                                                 .b
                                                b.l
                                               0.0
                                              71. 3R
                                             135.25
                                             108.01
                                                .bb
                                               0.00
H.S1
B.?i
55. 0*
.Ot
0.00
*3.BO
31b.l
PISS
1 . i*
(1.00
ONOMV





HC
CO
coa
nox
soe






GRAMS/MIN
GR«MS/MlN
GHAMS/MIN
GRAMS/MIN
GRAMS/MIN






5.83
1(1. b
71
.05
0.00
28.30
                                                       KILOMETRES/LITRE

-------
                  STEADY-STATE EMISSIONS CONCENTRATIONS
                          MOTORCYCLE  Honda  XL 125
Date  10/22/76
Sequence
Baseline
Condition
Speed,
mi/hr
0
20
30
40
50
0


Gear
N
2
4
5
5
N


Engine
rpm
1375
	
	
	
	
1400


Load
	
0.46
0,93
1.83
3.00
	


Concentrations
CO,
%
1.75
8.01
11*32.
7.33
4.28
3.57


C02,
%
10.88
9.80
7.80
10.55
12.14
9.45


o2.
%
4.1
0.9
0.7
0.5
0.3
4.8


NO,
ppm
70.
145.
130.
795.
2350.
57


FID HC,
ppm C
2r7?n
4,240
firfidn
3.240
3.320
3,560











Notes:
                  STEADY-STATE EMISSIONS CONCENTRATIONS
                          MOTORCYCLE Honda XL 125
Date  10/26/76
Sequence   Lean Adjustment
Conditon
Speed,
mi/hr
0
20
30
40
50
0


Notes:
Gear
N
2
4
5
5
N


Engine
rpm
1800
	
	
____
	
	 .


Load
	
0.45
0.98
1.81
2.79
	


Concentrations
CO,
%
0.67
0.44
4.28
5.23
2.64
0.97


C02>
%
11.89
13.80
11.95
n .qn
12.90
12.14


02.
%
4.0
0.8
0.4
0.3
0.5
3.3


NO,
ppm
90.
610.
1240.
isnn.
3480.
60.


FID HC,
ppm C
3,120
560
2,400
2r4?n
2,280
1,920











Idle air screw: out 1/2 turn
Clip moved up 1 notch to top notch __
Idle Screw, in 1/2 turn, 1900 rpm required to keep running
                                       E-18

-------
                  STEADY-STATE EMISSIONS CONCENTRATIONS
                          MOTORCYCLE   Honda XL 125
Date   ll/OZ/76
 Sequence  Rich Adjustment
Condition
Speed,
mi/hr
0
20
30
40
50
0


Notes:
Gear
N




N


Engine
rpm
1500




	


Load
	
0.41
0. 96
1. 82
3. 00
	


Concentrations
CO,
Ql
/o
3. 8<;
Hi 2. 1^
1-1?. It
11. 6i
6.6(
8. 22


C02,
11. 1C
7.64
7. 02
8. 8£
12. 3£
9.28


02,
4.2
0.6
0. 3
0. 2
0. 3
2.7


NO,
ppm
35.
39.
43.
180.
1225.
44.


FID HC,
ppm C
7,680
8,480
5,920
4,080
3, 360
8, 800











Idle air screw: in 1/2 turn 	 „__ — 	
Clip moved down 1 notch from neutral
        Idle spe*d screw adjusted as required to keep running
         emission exceeds highest range
                 STEADY-STATE EMISSIONS CONCENTRATIONS
                         MOTORCYCLE  Honda XL 125
Date  11/18/76
Sequence Advanced Timing Adjustment
Conditon
Speed,
mi/hr
0
20
30
40
* 50
0


Notes:
Gear
N
2
4
5
5
N


Adva
Engine
rpm







Load

0. 38
0. 92
1.82

•

Concentrations
CO,
%
4. 33
7.61
8.01
8. 60
4. 67


co2,
%
10. 55
10. 33
9. 95
9. 70
10. 39


02'
%
3. 1
0. 3
0. 3
0.2
3.0


NO,
ppm
46.
165.
530.
1225.
59.


FID HC,
ppm C
5.600
3,600
4, 1?0
3, 200
3,680










n^d H miner increased by 10° 	 	
*«?0 mnh nrl- r"" h^rause temperature reacned approx. *Vb u
Carburetor back to neutral settings
                                      E-19

-------
M
10
o
            UNIT NO.  200
            VEHICLE MODEL
      TEST NO. 1
XL1?S  LEAN
TABLE                   VEHICLE EMISSION RESULTS
                1975  LIGHT DUTY EMISSIONS TEST
          DATE ll/ 5/7b                     MFGR, CODE
          ENGINE    .13 LITRE 1             CURB «T.
• 0
0 KG
VR.
GVM
197b
   0 KG
            BAROMETER 7»8.?« MM Of HG.
            DRV BULB TEMP,   ?S.O DEC.  C
            BEL. HUMIDITY     ?» PCT,

            EXHAUST EMISSIONS
BLOWER OIF. PRESS., OS, 3(I».B MM. H?0
BAG RESULTS
BAG NO.
BLOWER REVOLUTIONS
ROLL COUNTS
HC SAMPLE METER READING/SCALE
HC SAMPLE PPM
HC BACKGRD METER READING/SCALE
HC BACKGRD PPM
co SAMPLE METER READING/SCALE
CO SAMPLE PPM
co BACKGRO METER READING/SCALE
CO BACKGRO PPM
co? SAMPLE METER READING/SCALE
CO? SAMPLE PERCENT
CO? BACKGRD METER READING/SCALE
CO? BACKGRO PERCENT
NOX SAMPLE METER READING/SCALE
MOX SAMPLE PPM
NOX BACKGRO METER READING/SCALE
NOX BACKGRD PPM
soe SAMPLE METER READING/SCALE
SO? SAMPLE PPM
so? BACKGRD METER READING/SCALE
SO? BACKGRO PPM
HC CONCENTRATION PPM
CO CONCENTRATION PPM
CO? CONCENTRATION PCT
NOX CONCENTRATION PPM
SO? CONCENTRATION PPM
HC MAS9 GRAMS
CO MASS GRAMS
CO? MASS GRAMS
NOX MASS GRAMS
SO? MtsS GRAMS
TOTAL CARBON GRAMS
WEIGHTED MASS HC .53 GRAMS/KlLOMETHt
WEIGHTED MASS CO b.7» GRAMS/KILOMETRE
WEIGHTED MASS CO? »?.<»7 GRAMS/KILOMETRE
WEIGHTED MASS NOX .30 GSAMS/KILOMETRE
WEIGHTED MASS SO? 0.00 GRAMS/KILOMETRE


1
3522
?807
10.1/3
301
1.3/3
13
43.8/3
lObi
• 3/3
b
IS. 0/3
.53
2.7/3
.Of
HP, 1/2
«»8,1
.7/?
.7
-0.0/«
0.0
-o.o/*
0.0
?89
103B
.»"
»7.»
0.0
»,1B
30.3*
2?7.?0
1.90
0.00
78, b»





                ACTUAL DISTANCE
          JO.90 KILOMETRE
                FUEL ECONOMY BY CARBON BALANCE «  »?.b  KItOMETRE/LITRE
                TOTAL CARBON EXHAUST            83b,7n GRAMS
                ESTIMATED FUEL WEIGHT a    .27KG.
                                                       WET BULB TtMP  13.3 DEC. C
                                                       ABS. HUMIDITY   »,7 GRAMS/KG
                                                       DYNO ROLL CONSTANT   <»3,b
                                                     .7/?
                                                     .7
                                                   "O.O/*
                                                    0.0
                                                   -o.o/*
                                                    0.0

                                                    128
                                                    10B
                                                                                                o.o
                                                                                               1,85
                                                                                              8b,S?
                                                                                             187. bB
                                                                                               1.7?
                                                                                               0,00

-------
     TABLE
w
to
                                  EXHAUST EMISSIONS FROM SINGLE BAG SAMPLE
                                        VEHICLE NUMBER sao
              BATE ll/
              MODEL  I'm HONDA  XL i?s
              DRIVER   JB
              «ET  BULS TEMP m  c
              SPEC. HUM.    7.b C.RAM/KG
                         TIME     -0  MRS.
                         FET    LEAN
                         TEST  "T.      0  KG.
                         DRY BULB  TEMP  2b c
                        .BAPO.  71I..3  MM HO.
                TEST  NO.   1
                ENGINE   .1 L1TREI  *
                GVW     0  KG
                PEL,  HUM.  3b.b  PCT
                MEASURED  FUEL  o.oo  KG
                RUN DURATION
                BLOWER INLFT PRESS.
                BLOWER OIF.  PRESS.
                BLOWER INLET TEMP,
                DVNO REVOLUTIONS
                DISTANCE TRAVELED
                BLOWER REVOLUTIONS
                     ia.73 MINUTES
                     2s».o  MM.  Heo
                     30».R  MM  H?0
                       <»3  OEG.  C
                    lb.55  KILOMETRES
                       5313
BLOwER CU, CM /REV.  8012

BAG RESULTS
 HC  SAMPLE  METER READING/SCALE
 HC  SAMPLE  PPM
 HC  BACKGRD METER READING/SCALE
 HC  RACKGRD PPM
 co  SAMPLE  METER READING/SCALE
 co  SAMPLE  PPM
 co  BACKCRO METER READING/SCALE
 CO  BACKGRO PPM
 CO;  SAMPLE  MFTER READING/SCALE
 CO?  SAMPLE  PERCENT
 co?  AACKGRP METER READING/SCALE
  COt  BACKGRD PERCENT
  NOX  SAMPLE  METER READING/SCALE
  NOX  SAMPLE   PPM
  NOX  BACKGRO METER READING/SCALE
  NOX  6ACKGRO PPM
  HC  CONCENTRATION RPM
  CO  CONCENTRATION PPM
  tOl CONCENTRATION PCT
  NOX CONCENTRATION PPM
  SO? COCENTHATION PPM
  HC  MASS (GRAMS)
  CO  MASS (GRAMS)
  CO? MASS (GRAMS)
  NOX MASS (GRAMS)
  302 MASS  (GRAMS)
                HC  GRAMS/KILOMETRE      ,3p
                CO  GRAMS/KILOMETRE     *,R1
                CO? GRAMS/KILOMETRE    »S.O«t
                NOX GRAMS/KItOMFTRF.      .f?
                30? GRAMS/KlUOMETHE     0,00

                HC  GRAMS/KG OF FUEL  ae.%1
                co  GRAMS/KG OF FUEL  ?B?,5
                coa GRAMS/KG OF FUEL   2t>'»b
                NOX CRAMS/KG OF FUEL  SH,??
                so? GRAMS/KG OF FUEL   n.oo
                                                            30,8/3
                                                             308
                                                             1,7/3
                                                              17
                                                            72.8/3
                                                            1*13
                                                              ,3/3
                                                               b
                                                            b?,S/3
                                                            i.a
                                                             P.8/3
                                                           S3»,b
                                                              .»/
                                                             i.a
                                                            1,07
                                                           ?33.S
                                                            0.0
                                                            b.37
                                                           81.02
                                                           7»5.bl
                                                           15. 28
                                                             0.00
HC
CO  GRAMS/"IN
C02 GRAMS/MIN
NOX GRAM3/MIN
S02 GRAMS/MIN
                                                 .SO
                                                o.no
                CARBON BALANCE FUEL ECONOMY
                                                                     KlLOMETRtS/LITRE

-------
                                           TABLE
           UNIT NO.  SOO
           VEHICLE MODEL
      TEST NO. 1
XL 1Z5  RICH
              VEHICLE EMISSION RESULTS
            LIGHT DUTY EMISSIONS TEST
DATE 1 1/ »/7b                     M"R, CODE
ENGINE    ,13 LITRE 1             CURB WT.
                                                                                   -o
                                                                                   0 KG
                          GVM
                                  0 KG
           BAROMETER  7»».H7 MM  OF HG.
           OHlf BULB TEMP.   ?(,.7 DEC.  C
           REL, HUMIDITY      ?q PCT.
M
to
to
           EXHAUST EMISSIONS

                BLOtfER  OIF. PRESS.,
                BAG  RESULTS
                BAG  NO.
                BLOWER  REVOLUTIONS
                ROLL COUNTS
                HC
                HC
                HC
                HC
                CO
                CO
                CO
                CO
                COS
                CO?
          GS,
   METER READING/SCALE
   PPM
     SAMPLE
     SAMPLE
     BACKGRO METER READING/SCALE
     BACKGRO PPM
     SAMPLE  METER READING/SCALE
     SAMPLE  PPM
     BACKGHD METER PEADING/SCALE
     BACKGRD PPM
     SAMPLE  METER READING/SCALE
     SAMPLE  PERCENT
CO?  BACKGRO METER READING/SCALE
COS  OACKGHD PERCENT
NOX  SAMPLE  METER READING/SCALE
NOX  SAMPLE  PPM
NOX  BACKGRO METER READING/SCALE
NOX  BACKGRD PPM
sos  SAMPLE  METER READING/SCALE
502  SAMPLE  PPM
so?  BACKGRO METER READING/SCALE
sot  BACKGRO PPM

HC   CONCENTRATION PPM
CO   CONCENTRATION PP«
COS  CONCENTRATION PCT
NOX  CONCENTRATION PPM
SOS  CONCENTRATION PPM
HC   MASS GRAMS
CO   MASS GRAMS
COS  MASS GRAMS
NOX  MASS GRAMS
302  MASS GRAMS
                                    1
                                  3SSb
                                   8815
                                  87. I/?
                                  so. us
                                  2V15
                                    .«>?
                                     8
                                  ei.k/3
                                   .35
                                   1.0/3
                                   ,0b
                                   8,1/S
                                   a.*
                                   l.b/S
                                   l.b
                                  -O.O/*
                                   0.0
                                  -O.O/*
                                   0.0
                TOTAL CARBON
                WEIGHTED MASS HC
                WEIGHTED MASS CO
                WEIGHTED MASS CO?
                WEIGHTED MASS NOX
                WEIGHTED MASS SO?

                ACTUAL DISTANCE
                                                             0.0
                                                           IS. 18
                                                           bS.^1
                                                          133. 50
                                                             .31
                                                            0.00
            3,»S GRAMS/KILOMETRE
           Ib.lS GRA»«S/KIUOME7BE
           85.0» GRAMS/KILOHETRE
             .05 GRAMS/KILOMETRE
            n.oo

           10.87 KILOMETRE
                FUEL ECONOMY 8Y CARBON BALANCE =  38.b  KlUQMETRE/LITRE
                TOTAL CARBON EXHAUST            ?57,9t, GRAMS
                ESTIMATED FUEL WEIGHT *    ,30KG.
                          3719
                         10.0/H
                         1000
                          2.1/3
                           SI
                         Vb.S/S
                                                       MET BULB TEMP  15, b DEC. C
                                                       ABS. HUMIDITY   b,S GRAMS/KG
                                                       DYNO ROLL CONSTANT   9b7,97
                                                       BLOWER INLET PRESS., 01 251.0 MM. H?0
                                                       BLOWER INLET TEMP.   »3 DEG. C
    3
  3530
   S8SO
  10.1/1
  1010
    .3/1
    30
  so.s/e
                           .3/8
                           11
                         If, 9/3
                          .S»
                          3,5/3
                          .05
                          1,3/S
                          H.3
                          l.S/S
                          l.i
                         -O.O/*
                          0,0
                         •O.O/*
                          0.0

                          980
                         else
                          .IB
                          3.1
                          0.0
                        S«. IB
                       lot.oi
                       l»5.3b
                          .S3
                         0.00
     8
  l-J.S/3
   .31
   3,0/3
   .05
   b.S/S
   b.1
    .b/S
    .b
  -o.o/*
   0.0
  -O.O/*
   0,0

   981
  839?
   .Sb
   b.3
   0.0
 14. Ib
 b9.BO
ISl.bl
   .37
  0.00
 75.37

-------
                    TABLE        EXHAUST EMISSIONS FROM SINGLE BAG SAMPLE
                                       VEHICLE NUMBER 200
M

to
U)
             DATE lit J/7b
             MODEL   H7b HONDA XL-1?5

             DRIVER   JP
             WET BULB TEMP   14, C
             SPEC, HUM.   7.8 CRAM/KG
    TIM£    -0 HPS.

    FET RICH
    TEST WT.     0 KG.
    DRY BULB TEMP  25 C
    BARO.   7»7.B MM  HG,
                                                TEST  NO.   1
                                                ENGINE  .1 LITRE  i
                                                GVW    0  KG
                                                REL.  HUM.  3<».0 PCT
                                                MEASURED  FUEL  o.oo KG
                RUN  DURATION
                BLOWER  INLET  PRESS.
                BLOrtER  DIF.   PRESS.
                BLOWER  INLET  TEMP,
                OYNO REVOLUTIONS
                DISTANCE TRAVELED
                BLOMER  REVOLUTIONS
 i?.77  MINUTES
 2S».0   MM.  H20
 30».D   MM  H20
   1(3  DEC.  C
lb.57  KILOMETRES

   5330
BLOWER CU. CM /REV.  P01H

BAG RESULTS
 HC   SAMPLE  METER READING/SCALE
 HC   SAMPLE  PPM
 HC   BACKGRD METFR READING/SCALE
 HC   BACKGRD PPM
 co   SAMPLE  METER READING/SCALE
 co   SAMPLE  PPM
 CO   BACKGRD METER READING/SCALE
  CO   BACKGRD  PPM
  cos SAMPLE   METER READING/SCALE
  COj SAMPLE   PERCENT
  cog BACKORO METER READING/SCALE
  COg 8ACKGRO PERCENT
  NOX SAMPLE  MFTER READING/SCALE
  NOX SAMPLE  PPM
  NOX UACKGRO METER READING/SCALE
  NOX BACKGRO PPM
  HC  CONCENTRATION PPM
  CO  CONCENTRATION PPM
  CO? CONCENTRATION PCT
  NOX CONCENTRATION PPM
  SO? COCENTRATION PPM
  HC  MASS (GRAMS)
  CO  MASS (GRAMS)
  CO? MASS (GRAMS)
  NOX MASS (GRAMS)
   SO? MASS (GRAMS)

HC   GRAMS/KILOMETRE
CO   GRAMS/KILOMETRE
CO?  GRAMS/KILOMETRE
NOX  GRAMS/KILOMETRE
SO?  GRAMS/KILOMETRE

HC   GRAMS/KG OF FUEL
CO  GRAMS/KG OF FUEL
COB GRAMS/KG OF FUEL
NOX GRAMS/KG OF FUEL
SOS GRAMS/KG OF FUEL
CARBON BALANCE FUEL ECONOMY
                        Hbt.
                        ?.2/3
                         ze
                        8»,7/?
                        SlbS
                          .•»/e
                          is
                        5"».0/3
                        1.0*
                         3.B/3
                         .Ob
                        SO.b/3
                        151.8
                          .b/3

                         I.8
                         1»7
                        4983
                         ,qq
                        15C.2
                        0.0
                        <».78
                       230.23
                       M8.1*
                         0.95
                         0.00
.59
13. ?9
»1.77
.bO
O.OP
28.18
bS?.8
?052
39. '»q
0.00





HC
CO
CO?
NOX
so?





GRAMS/MJM
URAMS/MIN
GRA^S/MIN
GRAM9/MIN
GRA«3/MIN





.77
1'.?
5*
.78
n.no
                                                                     KILOMETRES/LITRE

-------
M
to
            UNIT MO.  200
            VEHICLE MODEL
                      TEST  NO.  I
               XL 125  ADVANCEin
            BAROMFTER  718.51  MM  OF  HG.
            DRY BULB TEMP.    21.1  DEC.  C
            REL. wmiuiTY      3P PCT.
TABLE                   VEHICLE EMISSION RESULTS
                117S  LIGHT DUTY EMISSIONS  IE3T
          DATE ll/23/7b                     MFGR. CODE   -0
          ENGINE    .13 LITRE 1             CURB WT.     II KG

                                       "El  BULB TEMP  !•>.•» DEC. C
                                       ASS. HUMIDITY   b.l GRAMS/KG
                                       OYNO ROLL CONSTANT   1b7.17
                                                                                   VR.
                                                                                                                                o KG
G2, 271.1 MM. H20
EXHAUST EMISSIONS
     BLOWER DIF. PRESS.,
     PAG RESULTS
     BAG NO.
     BLOWER REVOLUTIONS
     ROLL COUNTS
     HC   SAHPLE  KETER READING/SCALE
     HC   SAMPLE  PPM
     HC   BACKGRD METER READING/SCALE
     HC   BACKGRO PPM
     CO   SAMPLE  METER READING/SCALE
     CO   SAMPLE  PPM
     CO   8ACKGRD METEK READING/SCALE
     CO   BACKGAD PPM
     COj  SAMPLE  METER READING/SCALE
     COS  SAMPLE  PERCENT
     C02  BACKGHD METER READING/SCALE
     C02  BACKGRD PERCENT
     NOX  SAMPLE  METER READING/SCALE
     NOX  SAMPLE  PPM
     NOX  BACKGRO METER READING/SCALE
     NOX  BACKGRD PPM
     802  SAMPLE  MFTER READING/SCALE
     S02  SAMPLE  PPM
     SOS  BACKGRD METER READING/SCALE
     SO?  BACKGHO PPM
     HC    CONCENTRATION PPM
     CO    CONCENTRATION PPM
     CO?  CONCENTRATION PCT
     NOX  CONCENTRATION PPM
     SO!  CONCENTRATION PPM
     HC    MASS GRAMS
     CO    MASS GRAMS
     C02  MASS GRAMS
     NOX  MASS GRAMS
     SO?  MASS GRAMS
                TOTAL CARBON GRAMS
                WEIGHTED MASS HC
                WEIGHTED MASS CO
                WEIGHTED MASS COS
                WEIGHTED MASS NOX
                WEIGHTED MASS SO?
                ACTUAL DISTANCE
                                                                I
                                                              35J3
                                                              S2.1/3
                                                               521
                                                               1.0/3
                                                               ?0
                                                              ee.s/3
                                                              2277
                                                               1.0/3
                                                               22
                        ».2/3
                        .Ob
                       2».2/2
                       e-».2
                         .7/2
                         .7
                       -O.O/*
                        0.0
                       -O.O/*
                        0.0

                        502
                       2215
                        .37
                       23.5
                        0.0
                       7.b7
                      f>8.3»
                     180.77
                       ] .(IH
                       11.00
                      85.28
                           .<1S GRAMS/KILOMETRE
                         17.bl GRAMS/KILOHETRE
                         32.30 GRAMS/KILOMETRE
                           .13 GRAMS/KILPMfTRE
                          0.00 GRAMS/KILOMETRE

                         10."»H KILOMETRE
                                    3771
                                   23.2/3
                                    232
                                    3.H/3
                                     3-»
                                   83.5/3
                                   2301
                                    1.1/3
                                     2"»
                                   1R.H/3
                                    .21
                                    ».fa/3
                                    .07
                                    7.1/2
                                    7.1
                                     .8/2
                                     .8
                                  -O.O/*
                                   0.0
                                  -O.O/*
                                   0.0

                                   111
                                  2212
                                   .23
                                   7.1
                                   0.0
                                  5.23
                                HB.h2
                                181.18
                                   .51
                                  U.flU
                                107.111
                                                                                   BLOWER INLET PRESS., Gl 251.0 MM. H20
                                                                                   SLOWER INLET TEMP.   -»3 DEG. C
     3
   3511
    2821
   23.2/3
    232
    2.3/3
     23
   11.0/3
   2b20
    l.b/3
     35
   23.7/3
    .31
    5.1/3
    .08
   18.1/2
   18.1
     .H/2
     .8
   -O.O/*
    0.0
   -O.O/*
    0.0

    210
  2511
    .31
  17.b
   0.0
  3.21
 78.33
151.11
   .78
  O.OU
 77.bO
                FUEL ECONOMY BY CARBON BALANCE s  37.b  KILOMETRE/LITRE
                TOTAL CARRON EXHAUST            2b<«.11 GRAMS
                ESTIMATED FUEL HEIGHT =    .31KG.

-------
                     TABLE
                  EXHAUST EMISSIONS FROM SINGLE BAB SAMPLE
                        VEHICLE NUMBER 2(10
M
N>
in
              DATE 11/P3/7B
              MOHEL  l"<7b HONDA XL125
              DRIVER   TJ
              HET BULB TEMP  it C
              SPEC. HUH.   5.7 GRAM/KG
                         TIME    -n MRS.
                         FEI  ADVANCE HI
                         TEST «T.     0 KG.
                         DRY BULB TEMP  2b C
                         6ARU.  7H8.3 MM  HG.
     TEST NO.   I
     ENGINE  .1 LITRE  1
     GVM    n  KG
     HEL. HUH.  27.5 PCT
     MEASURED  FUEL  0.00  KG
RUN DURATION
BLOWER INLET PRESS.
BLOWER D1F.  PRESS.
BLOWER INLET THMP.
DYNO REVOLUTIONS
DISTANCE  TRAVELED
BLOWER REVOLUTIONS
                                     12. 7b MINUTES
                                     25^.0  HH. H20
                                     30H.8  MM  H20
                                       H3  DEC. C
                                     Ib.lb   KILOMETRES
                                        S32H
BLOWER  CU.  CM  /REV.   R3bb

BAG  RESULTS
  HC   SAMPLE  METER READING/SCALE
  HC   SAMPLE  PPM
  HC   BACKGRO METER READING/SCALE
  HC   BACKGRO PPM
  CO   SAMPLE  METER READING/SCALE
  CO   SAMPLE  PPM
  CO   BACKGRD METER READING/SCALE
  CO   BACKGRD PPM
  C02 SAMPLE  METER READING/SCALE
  C02 SAMPLE  PERCENT
  CO? BACKGRD METER READING/SCALE
  C02 BACKGRO PERCENT
  NOX SAMPLE  METER READING/SCALE
  NOX SAMPLE  PPM
  NOX BACKGRD METER READING/SCALE
  NOX RACKGRD  PPM
  HC CONCENTRATION PPM
  CO CONCENTRATION PPM
  C02 CONCENTRATION PCT
  NOX CONCENTRATION PPM
   S02 COCEN1RATION PPM
   HC  MASS (GRAMS)
   CO  MASS (GRAMS)
   C02 MASS (GRAMS)
   NOX MASS (GRAMS)
   S02 MASS (GRAMS)
                HC  GRAMS/KILOMETRE      ,«H
                CO  GRAMS/KILOMETRE    11.Hi
                CO? GRAMS/KILOMETRE    H7.b3
                NOX GRAMS/KILOMETRE      .83
                SO? GRAMS/KILOMETRE     0.00

                HC  GRAMS/KG OF FUEL   22.92
                CO  GRAMS/KG Of FUEL   SHl.b
                CO? GRAMS/KG OF FUEL   22Hfc
                NOX GRAMS/KG OF FUEL   3S.1R
                SOS GRAMS/KG OF FUEL   0.00
 73.5/2
 H177
   .B/e
   30
 b2.b/3
 1.11
  H.3/3
  .07
 bS.5/3
 208.5
    .7/3
  S.I
  3H»
 toa*
 I.Ob
 2Uh.b
 0.0
 7.85
185.57
7b"».H5
 13.H?
  n.oo
                                 HC   GRAMS/KIN
                                 CO   GRAMS/MlN
                                 C02  GRAMS/MIN
                                 NOX  GRAMS/MIN
                                 302  GRAMS/MIN
       .b2
      l»-5
        bO
      1.05
      O.nn
                CARBON BALANCE FUEL  ECONOMY

-------
                 STEADY-STATE EMISSIONS CONCENTRATIONS
                         MOTORCYCLE  Kawasaki KZ 900
Date   12/07/76
Sequence  Baseline
Condition
Speed,
mi/hr
0
20
30
40
50
60
0

Notes:
Gear
N
2
3
4
5
5
N

Engine
rpm
1000
2400
?800
3050
3400
4050
1000

Load
0
.49
1. 08
2. 05
3.30
4. 74
0

Concentrations
CO,
%
1.68
5.68
5. 56
4.94
4. 91
4.67
?. 21

C02,
%
6. 33
8.06
8. 75
9.98
10.60
10.99
6. 25

02,
%
10. 0
4.6
3. 5
3. 5
2.8
2. 3
9. ?

NO,
ppm
25.
67.
129.
345.
350.
790.
29.

FID HC,
ppm C
9, 760
7,760
4,670
3,680
3. 980
3.070
9,680

Vacuum set: Outside 9. 7 in. Hg










Inside 9. 0 in. Hg
                  STEADY-STATE EMISSIONS CONCENTRATIONS
                         MOTORCYCLE Kawasaki KZ-900
 Date  12/03/76
Sequence Lean Adjustment
Conditon
Speed,
mi/hr
0
20
30
40
50
60
0

Notes:
Gear
N
2
3
4
5
5
N

Engine
rpm
1000
2400
2800
3100
3400
4050
1000

Load
	
0. 48
1. 12
2. 16
3.43
4. 92
—

Concentrations
CO,
%
0. 50
2.83
2.71
1. 81
1. 15
0. 65
0. 53

co2, o2,
% %
6.019.0
9.494.3
10. 12J4.3
11. 22
10.44
12. 3£
6. 01

3.9
3. 7
3. 1
9. 6

NO,
ppm
32.
105.
180.
445.
1100.
1480.
35.

FID HC,
ppm C
13, 500
4,240
2,880
2, 120
2, 000
1, 280
11,900










Idle air screw: out 1/Z turn
Clip mov ed up 1 notch
Idle screw adjusted as needed for 1000 rpm
        Vacuum set same as baseline
                                        E-26

-------
Date   12/04/76
                  STEADY-STATE EMISSIONS CONCENTRATIONS
                         MOTORCYCLE  Kawasaki KZ 900
Sequence  Rich Adjustment
Condition
Speed,
mi/hr
0
20
30
40
50
60
0

Notes:
Gear
N
2
3
4
5
5
N

Idle
Engine
rpm
1000
2400
2800
3050
3400
4000
1000

Load
_ *• ••
0.49
1. 10
2. 07
3. 35
4.81
.*•**•

Concentrations
CO,
%
3. 12
8. 01
8.66
9. 37
9.25
10. 92
3.48

C02,
%
5, 00
5. 93
6.81
7. 10
7. 74
7.34
4. 78

02.
%
8.6
4 1
3.8
3. 3
2. 5
1.8
8. 0

NO,
ppm
15.
32.
54.
85.
200.
_95.
17.

FID HC,
ppm C
15. 100
29.400
15. 100
9.440
6. 560
6. 000
17.400










air srrew; in 1 / 2 turn 	 „__ 	 . 	 __-, 	
Clir. movo.d down 1 notch 	 . 	 __ 	
Idle screw adjusted as needed for 1000 rom 	
Vacuum set same as baseline
                 STEADY-STATE EMISSIONS CONCENTRATIONS
                         MOTORCYCLE Kawasaki KZ 900
Date    17/06/76     Sequence  Advanced Timing Adjustment
Conditon
Speed,
mi/hr
n
fcf^
3Q_
40
50
60
	 	 p_

Notes:
Gear
N
2
3
4
5
5
N

Advaj
Engine
rpm
1000
2450
2800
1 3050
3400
4000
1000

Load

0. 51
1. 14
2. 11
3,44
5. 00
_ _ — «.

ice approx. 7
Concentrations
CO,
%
1. 78
5. 26
5.40
h5. 10
4, 17
4. 33
2.41

C02,
%
6. 17
7. 92
8. 91
9. 91
11.03
11.22
5.8E

U2>
%
9.4
5. 1
3.8
2.6
3.1
2.5
10.3

NO,
PPm.
25.
71.
145.
305.
1140.
1130.
29.


FID HC,
ppm C
15, 000
15,400
6, 800
I 3, 760
3, 520
27 "720
14,700










0 from recommended tinning
                                    E-27

-------
                                                TABLE
                 UNIT  NO.   BOO
                 VEHICLE  MODEL
      TEST NO. 2
KZ 100  LEAN
M
to
03
8AROMFTER 7*5.11 MM OF HG,
DRY BULB TEMP.   2*.» DEC. C
HEL. HUMIDITY     23 PCT.

EXHAUST EMISSIONS

     BLOWER OIF. PRESS.* GBr  *7l.b MM.
     BAG RESULTS
     BAG NO.
     BLOHER REVOLUTIONS
     ROLL COUNTS
     HC   SAMPLE  M.ETEH  READING/SCALE
     HC   afMPLE  PPM
     HC   BACKGRD HETER  READING/SCALE
     HC   BACKGRD PPM
     CO   SAMPLE  METER  READING/SCALE
     CO   SAMPLE  PPM,,
     CO   BACKGRD METER  READING/SCALE
     CO   BACKGRO PPM
     C02  SAMPLE  METER  READING/SCALE
     C02  SAMPLE  PERCENT
     CO?  BACKGRD HETER  READING/SCALE
     C02  BACKGRD PERCENT
     NOX  SAMPLE  METER  READING/SCALE
     NOX  SAMPLE  PPM
     NOX  BACKGRD METER  READING/SCALE
     NOX  BACKGRD PPM
     502  SAMPLE  METER  READING/SCALE
     SO?  SAMPLE  PPM
     502  BACKGRD METER  READING/SCALE
     S02  BACKGRD PPM

     HC   CONCENTRATION:  PPM
     CO   CONCENTRATION  PPM
     C02  CONCENTRATIQN,  P.CT
     NOX  CONCENTRATION  PPM
     SO?  CONCENJRAUON  PPM
     HC   MASS GRAMS
     CO   MASS GRAMS
     C02  MASS GRAMS
     NOX  MASS GRAMS
     802  MASS GRAMS.   .
     TOTAL CARBON GRAMS

     WEIGHTED MASS HC
     WEIGHTED MASS CO
     WEIGHTED MASS C02
     WEIGHTED MASS NOX
     WEIGHTED MASS S02

     ACTUAL DISTANCE
              VEHICLE EMISSION RESULTS
      1175  4IGHT DUTY EMISSIONS TEST
DATE IB/ i/7b                     MFGR- COOE   "°
ENGINE    .10 LITRE »             CURB HT.     0 KO

                             MET BULB TEMP  12.8 DEC. C
                             ABS. HUMlDITr   ».» GRAMS/KG
                             DYNO ROLL CONSTANT   1b7.1?


                             BLOHER INLET PRESS., 61 *2Z.l HM. HBO
                             BLOMER INLET TEMP.   »i DEG. C
                                                                                                                            YR.
                                                                                                                            GVM
                                 0 KG
                                                                   8,75
                                                                   .*!,..
                                                                   3.7/3
                                                                  >''...
                                                                  30.7/3
                                   i.'o/e
                                   l.'o  ,
                                  -o.di/*
                                   Qlti,f
                                  -Q:CJ/*
                                   o.o
                                                                  ,..55
                                                                b3b.7(i
                                           13.3SI
                                           93.»b  GRAMS/KILOMETRE
                                             .30  GRAMS/KILOMETRE
                                            0.00  GRAMS/KILOMETRE

                                           12.02  KILOMETRE
                                                     2
                                                  17711
                                                     37 SO
                                                   22.1/3
                                                     221
                                                     3.5/9
                                                     35
                          828
                           ,b/3
                           13
                         31.8/3
                          .35
                          ».0/3
                          .Ob
                          b.3/2
                          b.3
                           .7/2
                           .7
                         -o.o/*
                          o.o
                         -o;o/*
                          o.o

                          187
                          80H
                          .21
                                                  11. bO
                                                 10Q.SS
                                                 S7B.7?
                                                    .1*;
                                                   0.00
                                                 211.13
                      FUEL ECONOMY  BY  CARBON BALANCE  =  11.3  KILOMETRE/LITRE
                      TOTAL CARBON  EXHAUST  ,         I,OO.*B GRAMS
                      ESTIMATED FUEL WEIGHT a   .blKG.
   3
103bO
  3*85
 2S.O/3
  2SO
  2.3/3
   23
 33.2/3
  788
   .5/3
   11
 88.5/3
  ,»7
  3.8/3
  .Ob
 25. 2/2
 25. 2
   .5/2
   .5
 -O.O/*
  O.'O
 -o;o/*
  o.o

  228
  7b»
                                                                                                     0.0
                                                                                                    8.22
                                                                                                   55. b»
                                                                                                    0.00
                                                                                                  IbO.bl

-------
M
 I
N)
                  TABLE         fcXHAUST  EMISSIONS FROM SINGLE BAG SAMPLE
                                     VEHICLE NUMBErt 8flO
          DATE is/ >»/7b               UME     -n  HHS.
          MODEL   I"*?*" KAWASAKI  KZ
-------
               UNIT NO.   BOO
               VEHICLE MODEL
KZ
      TEST MO.
        RICH
 TABLE                   VEHICLE EMISSION RESULTS
                 1175  LIGHT DUTY EMISSIONS TEST
3          DATE ie/ b/7b                     NFGR. CODE
           ENGINE    ."JO LITRE *             CURB HT.
YR.
UVH
0 KG
               BAROMFTER  742.!•!  MM OF HG.
               DRY  BULB  TEMP.    2b.l  DEG. C
               REL.  HUMIDITY      H7 PCT.

               EXHAUST EMISSIONS
W
BLOWER OIF. PRESS., 02, *7?.l MM. HBO
BAG RESULTS
RAG NO.
BLOWER REVOLUTIONS
ROLL COUNTS
HC SAMPLE HETER READING/SCALE
HC SAMPLE PPM
HC BACHGRD METER READING/SCALE
HC BACKGRD PPM
CO SAMPLE METER READING/SCALE
CO SAMPLE PPM
CO BACKGKD METER READING/SCALE
CO BACKGKD PPM
CD2 SAMPLE HETER READING/SCALE
(-02 SAMPLE PERCENT
COa BACKGRU METER READING/SCALE
COS BACKGWD PERCENT
MOX SAMPLE METER READING/SCALE
NOX SAMPLE PPM
NOX BACKGRD HETER READING/SCALE
NOX BACKGRD PPM
SO? SAMPLE METER READING/SCALE
S02 SAMPLE PPM
SOS flACKGRD METER READING/SCALE
SO? BACKGRD PPM
HC CONCENTRATION PPM
CO CONCENTRATION PPM
COS CONCENTRATION PCT
NOX CONCENTRATION PPM
SOS CONCENTRATION PPM
HC MASS GRAMS
CO MASS GRAMS
COa MASS GRAMS
NOX MASS GRAMS
SO? MASS GRAMS
TOTAL CARBON GRAMS
WEIGHTED MASS HC 5.71 GRAMS/KILOMETRE
WEIGHTED MASS CO 51. *5 GHAMS/KlLOMETRE
WEIGHTED MASS COS bl.SG GRAMS/KILOMETRE
WEIGHTED MASS NOX .07 GRAMS/KILOMETRE
WEIGHTED MASS S02 0.00 GRAMS/KILOMETRE


1
103SS
3S1S
87.0/3
870
2.1/3
as
bs.o/a
3802
.5/2
IS
25.b/3
.»2
3.b/3
.Ob
b.3/2
b.3
.5/2
.5
-O.D/*
0.0
-O.O/*
0.0
843
3b9fa
.37
S.B
n.o
aH. 87
2b».ta
f 1H.08
.b?
0.00
2sa. as





                     ACTUAL  DISTANCE
                                          12.JO KILOMETRE
                     FUEL  ECONOMY  BY  CAR80N BALANCE  =   1H.7   KILOMETRE/LITRE
                     TOTAL CARBON  EXHAUST            772.S7  GRAMS
                     ESTIMATED  FUEL  HEIGHT  =   .81KG.
                                                        HET  BULB  TEMP   18.3  DEC.  C
                                                        ABS.  HUMIDITY   10.1  G«AMS/KG
                                                        DYNO  ROLL CONSTANT    
-------
                  TABLE        EXHAUST EMISSIONS F«OM SINGLE BAG SAMPLE
                                     VEHICLE NU»8t« BnO
fd
CO
DATE iit b/7b              TIME    -0 H«S.
MODEL  I"* KAWASAKI KZ^OO FET  RICH
DRIVER   J8                TEST WT.     (1 KG.
WET BULB TEMP  IB C        DRY BULH TEMP  27 C
SPEC. HUH.   S.2 GRAM/KG   8ARO.  7H2.2 MM  HC.

  RUN DURATION         12.7b MINOTfS
  BLOHER INLET PRESS. IbBq.l  MM. HiO
  BLOWEK OIF.  PRESS. 1828.B  MM  H20
  BLOWER INLET TCMP.
  OYNO REVOLUTIONS
  DISTANCE TRAVELED
  BLOWER REVOLUTIONS
  BLOWER CU. CM  /8EV.
                                                             TEST NO.  3
                                                             ENGINE  .1 LITRE  H
                                                             GVW    0 KG
                                                             «EL. HUM.  HI.3 PCT
                                                             MEASURED FUEL  0.00 KG
                                        BEG. C
                                 100H1
                                 Ib.bq  KILOMETRES
                                   ISbbB
                                  71HO
             RAG RESULTS
               HC   SAMPLE
                   SAMPLE
               MC
               hC
               HC
               CO
               CO
               CO
               CO
                METER  HEADING/SCALE
        ,	 __   PPM
        BACKGRD METER  READING/SCALE
        BACKGKD PPM
        SAMPLE
        SAMPLE
              METER  READING/SCALE
              PPH
              METE«  READING/SCALE
      BACKGRD PPM
  CO? SAMPLE  METER  READING/SCALE
  CO? SAHPLE  PERCENT
  COe BACKGRD METER READING/SCALE
  C02 BACKGRO PERCENT
  NOX SAMPLE  METER HEADING/SCALE
  NQX SAMPLE  PPM
  NOX BACKGHO METER READING/SCALE
  NOX 6ACKGR0 PPM
  HC  CONCENTRATION PP"
  CO  CONCENTRATION PPM
  C02 CONCENTRATION PCT
  NOX CONCENTRATION PPM
  SOE COCENTRATION  PPM
  HC  MASS (GRAMS)
  CO  MASS (GRAMS)
  CO? MASS (GRAMS)
  NOX MASS {GRAMS)
  S02 MASS (GRAMS)
HC  GRAMS/KILOMETRE     l.BB
CO  GWAMS/KILOMETRF    H7.0I
CO? GRAMS/KILOMETRE    HI.10
NOX GRAMS/KILOMETRE      .07
SO? GRArtS/KILUMETfiE     0.00

HC  GRAMS/KG OF FUEL  Hb.2»
co  G«AMS/KG OF FUEL  *ss.7
CO? GRAMS/KG OF FUEL   1207
NOX GRAMS/KG OF FUEL   1.B2
SO? GRAMS/KG OF FUEL   0,00
faO.0/3
 bQO
 2.1/3
  Zl
bt.S/l
7393
  ,b/l
  33
31.8/3
  .5S
  3.0/3
  .OS
  >.b/a
  7.b
                                                           S81
                                                          U.O
                                                         31, HO
                                                        78*. bS
                                                        BIS. S3
                                                          l.Z*
                                                          0.00
                                              HC   GRAMS/MIN
                                              CO   GRAMS/MIN
                                              C02  GRAMS/MIN
                                              NOX  GRAMS/HIM
                                              S02  GRAHS/MIN
             CARBON BALANCE  FUEL  ECONOMY
                                                   2.Hb
                                                   bl.S
                                                     b»
                                                    .10
                                                   0.00
                                                 18.Ob
                                                                   KILOMETRES/LITRE

-------
           UNIT NO.  800
           VEHICLE MODEL
      TEST NO. »
KZ 100 ADVANCED?
 TABLE                    VEHICLE EMISSION RESULTS
                 1975  LIGHT DUTY EMISSIONS TEST
»          DATE IS/ 7/7b                     MFGH. CODE
           ENGINE    .10 LITRE »             CURB WT.
       -0
       0 KG
                                                                                                            YR.
                                                                                                            GVM
                                                                                                                    0  KG
M
 I
OJ
to
BAROMETER 7tb.51 MM OF HG.
DRY BULB TEMP.   Sb.l DEG.  C
REL. HUMIDITY     13 PCT.

EXHAUST EMISSIONS

     BLOWER DIF. PRESS.,  G3,  *7q.b  MM.  HSO
     BAG RESULTS
     BAG NO.                                        1
     BLOWER REVOLUTIONS                          10381
     ROLL COUNTS                                   3*<*0
     HC   SAMPLE  METER  READING/SCALE            14.3/3
     HC   SAMPLE  PPM                              1*2
     HC   BACKGRD METER  READING/SCALE             S.S/3
     HC   BACKGRD PPM                               "
     CO   SAMPLE  METER  READING/SCALE            b7.8/3
     CO   SAMPLE  PPM                             1751
     CO   BACKGRD METER  READING/SCALE              .7/3
     CO   BACKGRD PPM                               15
     COS  SAMPLE  METER  READING/SCALE            31.5/3
     COB  SAMPLE  PERCENT                         -»1
     C03  BACKGRD METER  READING/SCALE             3.0/3
     COS  BACKGRD PERCENT                         ."5
     NOX  SAMPLE  METER  READING/SCALE            S7.H/3
     NOX  SAMPLE  PPM                             27.*
     NOX  BACKGRD METER  READING/SCALE              .b/S
     NOX  BACKGRD PPM                               .b
     SOS  SAMPLE  METER  READING/SCALE            -O.O/*
     S03  SAMPLE  PPM                              n'°
     SOS  BACKGRD METER  READING/SCALE            -O.O/*
     SOS  BACKGRD PPM                              °.0

     HC   CONCENTRATION  PPM                       1?1
     CO   CONCENTRATION  PPM                      I'*3
     C03  CONCENTRATION  PCT                       -*1*
     NOX  CONCENTRATION  PPM                      2b.8
     SOS  CONCENTRATION  PPM                       0.0
     HC   MASS  GR*MS                             33.01
     CO   MASS  GRAMS                            133.13
     COS  MASS  GRAMS                            50b.b3
     NOX  MASS  GRAMS                              2.51
     SOS  MASS  GRAMS                              0.0°
                 TOTAL  CARBON  GRAMS
                 WEIGHTED  MASS HC
                 WEIGHTED  MASS CO
                 WEIGHTED  MASS COS
                 WEIGHTED  MASS NOX
                 WEIGHTED  MASS SOS
                 ACTUAL DISTANCE
            3.17 GRAMS/KILOMETRE
           3b.5l GRAMS/KILOMETRE
           7fa.H7 GRAMS/KILOMETRE
              .S3 GRAMS/KILOMF.TRE
            o.oo GRAMS/KILOMETRE

           13.Ob KILOMETRE
                 FUEL  ECONOMY  BY  CARBON BALANCE =  18.»   KILOMETRE/LITRE
                 TOTAL CARBON  EXHAUST             b30.7*  GRAMS
                 ESTIMATED  FUEL  WEIGHT  =   .73KG.
                                                                                  WET BULB TEMP  11.7 DEC.  C
                                                                                  ABS. HUMIDITY   s.b GRAMS/KG
                                                                                  DYNO ROLL CONSTANT   1b7.17
                                                                                  BLOWER INLET PRESS., Gl *S7.S MM. H?0
                                                                                  BLOWER INLET TEMP.   H3 DEG. C
                                                                             17807
                                                                               37bS
                                                                              3S.H/3
                                                                               3SH
                                                                               S.7/3
                                                                                27
                                                                              bS.7/3
                                                                              151H
                                                                                .7/3
                                                                                15
                                                     .SI
                                                     3.H/3
                                                     .05
                                                     S.l/S
                                                     S.I
                                                      .7/?
                                                      .7
                                                    -O.O/*
                                                     0.0
                                                    -o.o/*
                                                     0.0
                                                                              iSb«»
                                                                               .SH
                                                                               "».H
                                                                               0.0
                                                                             18.30
                                                                            113.13
                                                                            478. Sb
                                                                               .71
                                                                              0.00
                                                                            331. bl
                                                                                                 3
                                                                                              1035b
                                                                     30,b/3
                                                                      30b
                                                                      S.b/3
                                                                       2b
                                                                     bl.0/3
                                                                     1781
                                                                       .3/3
                                                                        b
   3.4/3
   .05
  H.7/3
  11.7
    .7/2
    .7
  -O.O/*
   0.0
  -o.o/*
   0.0

   581
  17b3
   .35
  11.0
   0.0
 10. OH
137. Ot
315. bt
  1.78
  0.00
171.15

-------
M
w
u>
                TABLE         EXHAUST  EMISSIONS FROM SINGLE BAG SAMPLE
                                    VEHICLE NUMBER 8nn
         DATE  12/  7/7b               TIME    -0 HRS.
         MODEL   1*1*  KAWASAKI  KZ^OO  FET ADVANCE 07
         DRIVER    Jfi                 TEST WT.     0 KG.
         WET BULB  TEMP   11  C         ORY BULB TEHP  25 C
         SPEC.  HUM.    a.5  GRAM/KG   BAHO.  7*b.S MM  HG.
                                                TEST NO.  »
                                                ENGINE  .<) LITRE  »
                                                GVH    0 KG
                                                REL. HUM.  12.b PCT
                                                MEASURED FUEL  0.00  KG
            RUN  DURATION
            BLOWER INLET  PRESS.
            BLOWER OIF.   PRESS.  1879.b
                     12.7b H1NUTFS
                            MM. H20
                            MM  H20
RLOWER INLET TEMP.
prNO REVOLUTIONS
DISTANCE TRAVELED
BLOWER REVOLUTIONS
BLOWER CU. CM /REV.
                                   13  OEG. C
                                lb.57  KILOMETRES
            RAG RESULTS
             HC  SAMPLE
             HC  SAMPLE
              HC
              HC
              CO
              CO
              CO
              CO
              METER  READING/SCALE
              PPM
      BACKGRD  METER  READING/SCALE
      BACKGRD  PPM
      SAMPLE
      SAMPLE
            METER  READING/SCALE
            PPM
    BACKGRD METER  READING/SCALE
    BACKGRD PPM
COS SAMPLE  METER  HEADING/SCALE
CP2 SAMPLE  PERCENT
C02 IMCKGRD MfTER READING/SCALE
C02 flACKGHD PERCENT
NOX SAMPLE  METER REAPING/SCALE
NOX SAMPLE  PPM
NOX BACKGRD METER READING/SCALE
NOX BACKGRP PPM
HC  CONCENTRATION PPM
CO  CONCENTRATION PPM
C02 CONCENTRATION PCT
NOX CONCENTRATION PPM
S02 COCENTRATION  PPM
HC  MASS (GRAMS)
CO MASS (GRAMS)
 COB MA3S (GRAMS)
 NOX MASS (GRAMS)
 SO? MASS (GRAMS)
            HC  GHAMS/KUOMETRE      .m
            co  GRAHS/KILOHETRE    le.ts
            co? GRAMS/KILOMETRE    t>3.qs
            NOX GRAMS/KILOMETRE      .4H
            SO? GRAMS/KILOMETRE     0.00

            HC  GRAMS/KG OF FUEL  2b.7b
            CO  GRAMS/KG QF FUEL  blb.H
            CO? GRAMS/KG OF FUEL   21 Ib
            NOX GRAMS/KG OF FUEL  1».*1
            so? GRAMS/KG OF F-UEL   o.oo
  2.2/3
   22

 2875
   .7/3
   15
 38.8/3
  .bb
  3.1/3

 51.8/2
 51,8
  1.0/2
  1.0

  2813

  so.q
  0.0
 13.»0
3U8.SB
                                                         7.22
                                                         0.00
                                 HC   GRAMS/MIN
                                 CO   GRAMS/MIN
                                 CO?  GRAMS/MIN
                                 NOX  GRAMS/MIN
                                 S02  GRAMS/MIN
             CARBON BALANCE  FUEL  ECONpMY
                                               1.05

                                                 83
                                                .5?
                                               n.oo
                                             21.11
                                                                  KILOMETRES/LITRE

-------
                                            TAHLE
M
 I
UJ
            UNIT NO.  6f»n
            VEHICLE MODEL
                 TEST  Nil.  i
          KZ    METER READING/SCALE
     BACKGRD  PPM
     SAMPLE   METER READING/SCALE
              PERCENT
     RACKGRD  METER READING/SCALE
     BACKGPD  PERCENT
     SAMPLE   METER READING/SCALE
                 HC
                 HC
                 HC
                 HC
                 CO
                 CO
                 co
                 CO
                 COS  SAMPLE
              VEHICLE  EMISSION RESULTS
      1175  LIGHT DUTY  EMISSIONS TEST
OATE ia/ 3/7b                      «KG«. COOE   -«                  yf?.
ENGINE    .10 LITRE H              CURH WT.     0 KR                UVM

                              rfEl BULB TEMP  IS.a DEC. C
                              ABS. HUMIDITY   3.b GR**S/KG
                              DYNO ROLL CONSTANT   lt.7.17
                              rtLOWER INLET PRESS., Gl *81.1 MM. HgU
                              dLOHEK INLET TEMP.   »3 OEG. C

          1                 i                 3
       KI3hh

        711.1/3

         1.7/3
          17
        t-l.R/3
                                                                                                              147b
                                                                                                                 U KG
C02
NOX
NOX
NOX
NOX
S02
SOS
     SAMPLE
     tlACKGRU  METF«  REAL> I NG/SC ALE
     6ACKGKD  PPM
     SAKPL6
     SAMPLE
        MtTtR READING/SCALE
        PPM
BACKRRt' METEH READING/SCALE
                 SOe   BACKGRD  PPH
HC
CO
C05
NOX
S02
HC
CO
COS
NOX
SO?
TOTAL
                      CONCENTRATION  PPM
                      COfcCENTHATIflN  PPM
                      COSCENTPATIOM  PCT
                      CONCENTRATION  PPM
                      CONCENTRATION  PPH
                      MASS GRAMS
                      MASS GRAMS
                      MASS GRAMS
                      MASS GRAMS
                       CARSON GRAMS
                                               .E/3
                                                               3.3/3
                                                               .ns
                                                                 .3
                                                               n.n/*
                                                               n.o
                                                               n.n/*
                                                               o.o
                                             1H.3
                                              n.n
                                            ?s.ns
                                           11?. 33
                                           Sln.ns
                                             1.P7
                                             ij.no
                                           P(>«.0b
                                                        tTRE
                                      ?q.h»  CiKAHS/KlL('MF IRE
                                      7B.OS  GHAMS/MLOfE TPE
                                         .1^  GRAflS/KILOMfTHE
                                        ii.(in  f,riSMS/«II JMf TflE
                                                               27.H/3
                                                                ?7H
                                                                l.fl/3
                                                                 IB
                                                               7n.l/3
                            .7/3
                            15
                          IS. 5/3
                           .30
                           3.Y/3
                           .0?
                           H.I/?
                           t.l
                            .P
                         -d.n/*
                          n.o
                         -n.n/*
                          o.o

                          PS7
                         17ST
                          n.o
                        15.^3
                       ESt.lS
                       487.53
                          .t-5
                         n.nn
WEIGHTED
WEIGHTED MASS CO
WEIGHTIO MASS CO?
WEIGHTED MASS NOX
WEIGHTFO HASS SO?

ACTUAL DISTANCE

FUEL ECONOMY BY CAH00N RALANCE  =   17.?   KILOMETRE/LITRE
TOIAL CAHHON EXHAUST            h3M.t*>  GRAMS
FSTIM&TED FUEL HEIGHT =
   30.1/3
    3 fit
    e.o/3
    ao
   78.5/3
   ?11E
    .b/3
    13
   3.0/3
   .ns
  1S.U/2
  15.0
    .3/3
    ..=>
  -n.o/*
   o.o
  -n.o/*
   o.o

   aso
   .3b
  I1*.?
   o.a
 Id.^b
1SC1.S7
Hlb.7b
  l.t>3
  0.00
187. *S

-------
SJ
1
                                      EXHAUST  EMISSIONS FROM SINGLE BAli SAMPLE
                                             VtrtlCLE  f^UMRE* 8UO
                         TABLE
OATf 12/ 3/7h               TIME    -n HttS.
MODEL  117f> KAWASAKI  KZ^fH! f£T  SAKE, 2nd
DRIVER   Jtf                 IESI IT.     Q KG.
WET HULfl TEMP   13  C         URY HIILB T£MP
SPEC. HUH.   3. a GRAM/KG   B»RO.  7H8.H
                                                             57 C
                                                               HG.
                                                 TEST HO.   I
                                                 ENGINE   . S t_ITRE   »
                                                 GVH    n  KG
                                                 BEL. HUN.  1H.1 PCT
                                                 MEASURED  FUEL   n.on KG
                    RUN 0«R»TION
                                          12.75 MINUTES
             PRESS.
BLOWEH PIF.  PSF.SS.
RIOTER INLET TEMP.
OYNO REVOLUTIONS
DISTANCE TRAVELED
RLOMEH RtVOLUTIQMS
BLOWER CU. CM
                                         IbBl.l
                                         18H1.S
                               MM, nan
                               MM  nao
                              OEG. C
                                         lh.57  KILOMETRES
                                 METER  HE*I)IHG/SC*UE
                                 PPM
                         BACK6RO MtTER  BEADING/SCALE
                         BACKGHD PPM
                         SAMPLE  METER  READING/SCALE
                         SAMPLE  PPM
                         3ACKGBD METER  READING/SCALE
  RAG Rf.SULTS
   HC   SAMPLE
   MC   SAMPLE
   HC
   «C
   CO
   CO
   CO
   CO   8ACKGHO PPH
   COS  SAMPLE   HfcTPR READING/SCALE
   CO?  SAMPLE   PERCENT
   COS  HACKSHD METER REAOfNG/SCALE
   COS  OACKGRO PERCENT
   NOX  SAMPLE   «ETf* READING/SCALE
   ^40X  SAMPLE   PPM
   NOX  HACKGKQ METER REAUINI-i/SCALF
   NOX  HACKGRO PPM
   HC   CUNCEMR«TION PPM
   CO   CttNCENTHATION PPM
   COg  CONCENTHATION PCT
   NOX  CONCENTRATION PPM
   SO?  COCENTHATION PPH
   HC   MASS (GRAMS)
   CO   MASS (GRAMS)
   COS  MASS (GRAMS)
   NOX  MASS (GRAMS)
   S02  MASS (GRAMS)
                                             311b
                                                                 3 ").(./
                                                                  .b7
                                                                 3b.fi/?
                                                                 0.0
                                                                If .11
                                                               335. bf,
                  HC  GflAMS/KILoMEIfiE
                  CO  GRAM3/KILOM£TfiE
                  co2 GRAMS/KILOMETRE
                  NOX GRAMS/KILOME1KE
                  SO? (ifUMS/KtLOMETfiE

                  HC  GHAMS/KG  OF FUEL
                  co  GRAMS/KG  OF FUEL
                  C02 GRAMS/KG  OF FUEL
                  NOX GHAMS/KG  OF FUEL
                  SO? GRAMS/KG  OF FUEL
                  CARBON  BALANCE FUEL
                        30.55
                        hS.b?

                         0.0 fl
                        in.ns
                        n.on
                               HC  R'tAMS/HIN
                               en
                               cue
                               40)1 (?RAM3/MIN
                               .=10? GRAMS/MIN
                                                  1.17
                                                  ?b.3
                                                  0.1)0
                                                23.30

-------
            APPENDIX F




ENGELHARD CATALYST ANALYSIS REPORT

-------
                              ENGELHARD  INDUSTRIES   DIVISION

                              ENGELHARD   MINERALS  &  CHEMICALS   CORPORATION

                              MENLO PARK  •   EDISON, NEWJERSEY 08817   •   PHONE (201) 548-2200
AUTO EXHAUST CATALYST GROUP

                                                         Report Mo.  RSA-77-5
                             RETURN SAMPLE ANALYSIS REPORT

    Log. MO.   (See  SeHaT  Nn.  Fnrry)                         Date	8/31/77	

    Customer:  Southwest Research Institute                  Date Received:  June, 1977


    Unit Model:Special                                        Serial No.:
             PTX-314  (two ceramic pieces)                            Log No.Serial No.SRI  No.
    Reason for Return:                                                   73-40  7035011      1
                   Break-up of front catalyst piece in three         73-42  7035012      3
                   converters.                                        73_41  7035013      2
                                       SUMMARY

             Three PTX-314 catalytic converters were used on a three-cylinder,
      two-stroke motorcycle at Southwest Research Institute.  The first (front)
      one  inch of catalyst length was a low cell density material and the remain-
      ing  three inch catalyst piece was a high cell  density material butted up
      against the front piece.  Ceramic felt was utilized for the resilient
      material.  At Southwest, at least one converter exhibited high back pres-
      sure,  and, upon further investigation, all three converters were found to
      have only small pieces of the low cell density piece remaining - at about
      500  catalyst miles.   Pieces of this ceramic partially plugged up the rear
      3  inch pieces of ceramic to produce the back pressure effect.

             Analyses at Engelhard provided one likely means of failure which was
      triggered by the break-up of the low cell density material.  The break-up
      may  have been caused by a thermal shock experienced by each of the front catalyst
      pieces when the motorcycle ran out of gasoline on the road.  Further, cata-
      lyst heating would have occurred when the motorcycle was pushed in an attempt
      to restart the engine.
                                              F-2
                                                                              EM-9896

-------
 INTRODUCTION

     Three  catalytic  converters  -  one  for each  cylinder of a  three cylinder
 motorcycle  -  were  returned  from  Southwest Research after  it was noted that
 the  front pieces of the  catalyst within  each  of the  converters had broken
 up.  Previously, it was  noted  that the back pressure through  one of the
 converters  had  apparently increased substantially.   Total mileage accumu-
 lation was  about 500  miles.  Attachment  A is  the letter from  Southwest that
 accompanied the three converters.   One item stated in the letter was thought
 to be potentially  harmful to these converters;  namely, the fact that the motor-
 cycle had run out  of  gasoline  and  was  pushed  in an attempt to restart it.
 The  concern here was  the potential  of  overheating the catalyst due to
 misfiring accompanying fuel run-out -  and also  while pushing  to restart.

     The three  converters - for  the Kawasaki  KH-500  - were designated
 PTX-314 units and  had a  universal  construction:

     o    3 inch diameter shell

     o    1 inch thick piece of  low cell  density  (LCD) substrate

     o    3 inch thick piece of  high cell  density (HCD) substrate following
          the LCD  substrate

     o    the two  catalyst pieces  butted  up against  each other.  Total
          catalyst length was  4  inches.

     o    ceramic  fiber mat used for the  resilient mounting of both pieces

ANALYSES

     Visual examination of these three returned converters revealed that
 (similar for  all converters):

     o    The front LCD piece  had  broken-up.  However, a piece of this  sub-
          substrate was remaining  for each of the three converters.   In each
          case, the piece was  somewhat rounded, which would result from
          abrasion in the exhaust  flow within the converter.

     o    The HCD  substrates were  intact,  however, about one-half of the
          channels were plugged-up  in each converter.  From the appearance
          of  the plugging material,  it was probably abraded substrate
          from the LCD and/or  ceramic felt-material  from the resilient
          mounting.  The resilient mounting for the LCP was missing from
          its normal   location  inside the converter shells.

     Samples  of the LCD pieces as well  as  drilled-out pieces from the rear
 (outlet) face of the HCD pieces were submitted for BET surface area anal-
yses - as in  indication of temperature exposure.  Attachment B lists
the percentage reductions in surface area  relative to a virgin catalyst.
These values  indicate that the LCD pieces were subjected to somewhat  exces-
sive temperatures,  whereas the HCD rear pieces were not exposed to this
                                   F-3

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condition.  Although catalyst activity of the catalysts (while intact) was not
the primary concern at this time, the loss of surface area on the front
pirces was not sufficient to cause a measurable loss in catalyst activity.

     The sample of LCD material from Log No. 73-40 converter was also anal-
yzed for catalyst poisons - recognizing that the mileage accumulation was
very low.  Attachment C lists the semi-quantitative analyses of potential
poisons and lube oil ash components.  As anticipated* it may be concluded
that the poison levels were too low to be of concern toward catalyst acti-
vity.

CONCLUSIONS

     The three converters failed at low mileage because of the break-up
of the front LCD pieces in each catalyst.  Material from the pieces, as
well as from the ceramic felt  - which was used as the resilient material -
subsequently plugged the 3 inch long catalyst piece such that about 50
per cent of the channels were  blocked.  This, in turn, caused the increased
back pressure noted by Southwest Research.

     It  is difficult to pin-point the exact cause of the break-up of the
LCD pieces.  Similar converters using two pieces of ceramic and a ceramic
felt resilient material have been tested on a 2-stroke motorcycle engine
for up to 10,000 miles without mechanical failure.  The most likely causi-
tive factor for the failure of the  subject Southwest Research catalysts
was the  high temperature exposure and thermal shock associated with the
running  out of fuel on the road.  If the thermal shock caused the LCD
material to crack,  it may be possible for the strong exhaust pulses of
the two-stroke engine to flex  the catalyst and eventually cause its des-
truction.  A thermal shock exposure is consistent with the high temperature
exposure reflected  in the measured  BET surface areas.  Further, the fact
that only the front of the converter was exposed to high temperature  indi-
cates  that the exposure would  have  occurred when the exhaust gas flow was
relatively low and  the exposure was only for relatively brief periods of
time.  This set of  conditions  may have been present during the fuel run-out
and  the  attempt to  restart the motorcycle.
                                    F-4

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                              ATTACHMENT A


 SOUTHWEST  RESEARCH  INSTITUTE
 8500 CULEBHA ROAD   •  POST  OFFICE DRAWER  28510  -  SAN ANTONIO. TEXAS 78284
                              June 15, 1977
Dr. James Hansel
Engelhard Industries
497 Delaney Street
Newark, New Jersey 07105

Dear Dr. Hansel:

     Enclosed are the three  (3) catalysts used on the Kawasaki KH-500.
As discussed in the phone conversation on June 15, 1977, these catalysts
were used for approximately  300 miles of dyno testing with approximately
60 miles of road testing prior to engine seizure via lean combustion mix-
ture and air injection.  The engine was rebuilt and the carburetors were
reset to stock settings (rich).

     Distance accumulation procedures were started.  After approximately
150 miles, the motorcycle ran out of fuel and the operator tried to push
start the motorcycle before checking the fuel level.   The KH-500 was re-
fueled - no driveability problem was apparent for the next 100 miles of
road work.  A loss of power was noted and oil-carbon mix was beginning
to appear at the exhaust flange of the right pipe.  It was evident that
the backpressure had increased as engine performance degraded rapidly,
after about 275 miles (total) of break-in had been accumulated.  Subse-
quent inspection of the right catalyst assembly (# 3)  showed that the
Torvex was almost completely gone.  Inspection of the other 2 catalysts
showed similar signs of "burn-out'1.  Substrates appeared to be intact al-
though they were effectively plugged for the most part.  In addition
fiberous insulation material was observed to be piled up at the tail pipe
exit of the right cylinder pipe (#3).

     The maximum catalyst exit temperatures reached during air injection
testing were 645°C, 770°C, and 600°C for the left, middle and right cylinder
exhaust.  These temperatures occurred at 50 mph with approximately 2.4 cfm
air distributed to the three cylinders by a common manifold.  If additional
information is needed please feel free to contact me.

                                    Yours truly,
                                    Terry l>. Ullman
                                    Research Engineer
                                    Department of Emissions Research
TLU/rdt
enclosure
         SAN ANTONIO. HOUSTON. CORPUS CHRISTI. TEXAS. AND WASHINGTON. O.C.
                                  F-5

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                                ATTACHMENT  B

                          SURFACE AREA ANALYSIS

7, ..                                                %  Reduction  in  Surface
(i'y.  M  irwcnn                                      Ar6a  Rela^ve  tO
Ser. No.7035011                                        Virgin  Catalysts


Low Cell Density                                              AC
Material

High Cell Density                                              8
Material (outlet face)


73-41
Ser. No.7035013


Low Cell Density Material                                     21
High Cell Density Material                                    in
(outlet face)                                                 IU


73-42
Ser. No. 7035012

Low Cell Density Material                                     21
High Cell Density Material                                     c
(outlet face)                                                  b
                                   F-6

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/  NDUSTRttS
                                     ATTACHMENT C
                                   CHEMICAL ANALYSIS

              73-40                Low Cell Density Piece
              Ser. No.7035011
              Pb              .01%
              P                None Detectable
              Zn              .001%
              Ca              .02%
              Ba              .002%
              Fe              .03%

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                                   TECHNICAL REPORT DATA
                            (Please read Instructions on the reverse before completing)
 1. REPORT NO.
      EPA 460/3-77-020
2.
                                                           3. RECIPIENT'S ACCESSIOf*NO.
4. TITLE AND SUBTITLE


      "Motorcycle Emission Control  Demonstration"
                             5. REPORT DATE
                                   December 1977
                             6. PERFORMING ORGANIZATION CODE

                                   11-4508
7. AUTHORIS)
       Terry  L.  Ullman and Charles  T.  Hare
                             8. PERFORMING ORGANIZATION REPORT NO

                                   AR-1230
a. PERFORMING ORGANIZATION NAME AND ADDRESS
       Southwest Research Institute
       P.O.  Drawer 28510
       6220  Culebra Road
       San Antonio, Texas 78284
                                                           10, PROGRAM ELEMENT NO.
                             11. CONTRACT/GRANT NO.

                                   68-03-2391
12. SPONSORING AGENCY NAME AND ADDRESS
       Environmental Protection Agency
       Mobile  Source Air Pollution  Control
       2565  Plymouth Road
	    Ann Arbor, Michigan 48105
                             13. TYPE OF REPORT AND PERIOD COVERED
                             Final (April 1977 - Nov. 1977
                             14. SPONSORING AGENCY CODE
16. SUPPLEMENTARY NOTES
16. ABSTRACT
            This  report describes the testing of ten motorcycles  for exhaust
       emissions  of hydrocarbons  (HC),  carbon monoxide (CO), and  oxides  of ni-
       trogen  (NOX).  Emission rates in grams per kilometer are presented for
       the 1975 Federal Test Procedure  and  the Highway Fuel Economy Test,  as
       well as in percent or parts per  million for several steady-state  condi-
       tions.  The test motorcycles were equipped with 2-stroke,  4-stroke, and
       rotary engines ranging from about 100 to 1000 cc displacement.  Several
       exhaust emission control techniques  were applied, including minor and_
       major carburetor enleanment with and without capacitive discharge igni-
       tion, secondary air injection with both pumps and reed valves, port  _
       liners, thermal reactors, oxidation  catalysts, rotary valve modification,
       a spark ignited afterburner, and a short-circuited air-fuel mixture ex-
       traction system.  Driveability,  performance, and maladjustment  (stock
       only) testing were also performed.   All testing was performed with low
       accumulated distance on the motorcycles.
7.
                               KEY WORDS AND DOCUMENT ANALYSIS
                 DESCRIPTORS
                                             ^.IDENTIFIERS/OPEN ENDED TERMS
                                                                        c. COS AT I Field/Group
       Air Pollution
       Exhaust Emissions
       Motorcycles
       Catalytic Converters
       Air Injection
       Driveability
       Maladjustments
                Federal Test Procedure
                Highway Fuel Economy Test
3- DISTRIBUTION STATEMENT
       Release Unlimited
                19. SECURITY CLASS (ThisReport)
                                                                             441
                                             20. SECURITY CLASS (Thispage)
                                                                         .PRICE
  Form 2220-1 (9-73)

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  7.   AUTHOR
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