PB-239 776 ANALYSIS OF SOURCE SEPARATE COLLECTION OF RECYCLABLE SOLID WASTE-COLLECTION CENTER STUDIES SCS ENGINEERS, INCORPORATED PREPARED FOR ENVIRONMENTAL PROTECTION AGENCY 1974 DISTRIBUTED BY: National Technical Information Service U. S. DEPARTMENT OF COMMERCE ------- BIBLIOGRAPHIC DATA SHEET 1. Report No. EPA/530/SW-95C.2 PB 239 776 4. Title and Subtitle Analysis of Source Separate Collection of Recyclable Solid Waste-Collection Center Studies 5. Report Date 1974 6. 7. Author(s) SCS Engineers, Inc. 8. Performing Organization Rept. No. 9. Performing Organization Name and Address SCS Engineers, Inc. 4014 Long Beach Boulevard Long Beach, California 90807 10. Project/Task/Work Unit No. 11. Contract/Grant No. EPA 68-01-0789 12. Sponsoring Organization Name and Address U.S. Environmental Protection Agency Office of Solid Waste Management Programs Washington, D.C. 20460 13, Type of Report & Period Covered Final 14. 15. Supplementary Notes 16. Abstracts This report summarizes a study that assesses the technical and economic ' /feasibility of operating collection centers for the recovery of recyclable materials. TBiPteen recycling centers were studied and detailed case studies of each system were summarized. Three basic types of centers were identified and analyzed: volunteer centers, commercial centers, and municipal centers. In addition, a study of twenty households was performed to quantify the time, cost, and storage impact on families which participate in recycling. This report should be helpful to city officials and volunteer groups interested in developing recycling centers. 17. Key Words and Document Analysis. 17a. Descriptors 17b. Identifiers/Open-Ended Terms Source Separation Recycling Centers Materials Recovery I7c. COSATI Field/Group 18. Availability Statement 19. Security Class (This Report) UNCLASSIFIED 121. No. of Pages 20. Security Class (This ^UNCLASSIFIED 'ORM NTis-38 (REV. 10-73) ENDORSED BY ANSI AND UNESCO. THIS FORM MAY BE REPRODUCED USCOMM-DC 8285-P74 ------- ANALYSIS OF SOURCE SEPARATE COLLECTION OF RECYCLABLE SOLID WASTE- COLLECTION CENTER STUDIES Final Report This report (SW-95c.2) on Dork performed under Federal solid Daste management contrast no. 68-01-0789 is reproduced as received from the contractor. Volumes I and II Mere Dritten by SCS Engineers, Inc. U.S. Environmental Protection Agency 1975 /'a ------- This report has been reviewed by the U.S. Environmental Protection Agency and approved for publication. Approval does not signify that the contents necessarily reflect the views and policies of the U.S. Environmental Protection Agency, nor does mention of commercial products constitute endorsement or recommendation for use by the U.S. Government. An environmental protection publication (SW-95c.2) in the solid waste management series. ii ------- CONTENTS Section I SUMMARY AND MAJOR CONCLUSIONS 1 II INTRODUCTION 3 III HOUSEHOLD SEPARATION OF RECYCLABLE MATERIALS 5 Material Generation 8 Material Preparation 9 Material Storage 12 Material Delivery 14 IV COLLECTION CENTER PATRONAGE 17 Participation 17 Material Delivery Characteristics 18 V COLLECTION CENTER PERFORMANCE AND COSTS -21 Material Acceptance/Preparation 21 Collection Center Activities 21 Collection Center Elements and Costs 24 Revenue and Disposal Savings 37 VI ACKNOWLEDGEMENTS 45 VII REFERENCES 47 VIII APPENDICES 49 A - Incurred Material Preparation Costs A-l B - Labor Distribution and Productivity for Selected Recyclable Materials B-l C - Equipment Used at Collection Centers C-l D - Diverted Disposal Values D-l 111 ------- FIGURES No. Page. 1 Collection center activities 6 2 Householder functions associated with providing recyclable materials to a collection center 7 3 Collection center functions and revenue flow 23 ------- TABLES No. Page 1 Quantities of Recyclable and Non-Recyclable Materials 9 2 Summary of Household Time Requirements for Material Preparation 10 3 Householder Separation Time Requirements Versus Quantity of Recyclable Material Generated 11 4 Householder Preparation Time Versus Recyclable Material Value 11 5 Recyclable Material Preparation Costs 13 6 Recyclable Material Storage Space Requirements 14 7 Time Requirements to Deliver Recyclable Materials to a Collection Center 15 8 Collection Center Participation Rates 17 9 Summary Data on Collection Center Material Deliveries 19 10 Average Composition of Materials Delivered 20 11 Collection Center Case Study Profile 22 12 Summary of Collection Center Labor Requirements 25 13 Summary of Collection Center Labor Costs 28 14 Paid Labor Costs by Material 30 15 Summary of Collection Center Facilities 32 16 Typical Processing Equipment Costs 34 17 Average Equipment Costs for Transportation of Materials to Market 35 18 Estimated Collection Center Equipment Costs 36 19 Summary of Collection Center Costs 38 v ------- No. Page 20 Revenue Received by Collection Centers 39 21 Refuse Quantities Diverted by Collection Centers 41 22 Effective Collection Center Costs/Savings 43 VI ------- I SUMMARY AND MAJOR CONCLUSIONS Household Separation Householder cooperation is necessary for source separation of solid wastes. In order to quantify householder require- ments, 20 volunteer households participated in special studies during a two month period. Although the sampling of households was too small to be deemed representative of any specific municipality or region, the primary conclusion drawn with respect to householder efforts is of significance: Requirements for householder source separation efforts consume minimal amounts of time and are not costly. Collection Center Patronage Regular collection center patrofrs are drawn from relatively short distances and are primarily from middle to upper- middle class neighborhoods. Collection Center Performance and Costs Collection centers generally fall into one of three opera- tional types: citizen, commercial or public (i.e., operated by a municipality). Regardless of type, each cen- ter has three elementary requirements: labor, land, and equipment. Voluntary labor was prevalent at citizen centers while virtually all labor was paid for by commercial and public centers. Collection centers were generally located on donated land with size and location of secondary consid- eration. Expensive and extensive equipment was used at public centers while citizen and commercial centers used donated/salvaged equipment. Although the collection centers studied had individual idiosyncracies, the following major conclusions were drawn: Collection center operations in the case study communities generally had no identifiable impact on normal solid waste collection and disposal costs. Public collection centers were generally the least efficient and most costly operations included in the case studies. ------- The most efficient collection centers 1) relied on voluntary material processing by householders, 2) provided minimal patron assistance, 3) stored collected materials in large roll-off bins, 4) transported materials by a private hauler or secondary materials dealer. Newspaper and glass were the most cost-effective materials to handle, providing the greatest revenues for the related costs. Aluminum was a minor con- sideration at most centers, and other metals were nearly always collected and processed at an eco- nomic loss in the overall collection center opera- tion. ------- II INTRODUCTION Collection centers, or "recycling centers" emerged at the grassroots level circa Earth Day 1970. From a few centers established by several environmentally concerned groups at the beginning of the decade, an estimated several thousand citizen, municipal and commercial collection centers now exist, and many thousands of people participate in center associated recycling activities. As such, collection cen- ters are facilitating movement of recyclable materials from the home to secondary materials dealers for reuse. The U.S. Environmental Protection Agency, Office of Solid Waste Management Programs, Resource Recovery Division, (EPA) contracted with SCS Engineers (SCS) to obtain information on the performance and costs of operating these resource recovery programs. This report presents results of 13 collection centex case studies performed throughout the nation. In addition to ob- taining information on the performance and costs of oper- ating the centers, information was also sought to determine the time requirements for householders to separate„ prepare, and deliver recyclable waste materials to the centers. ------- Ill HOUSEHOLD SEPARATION OF RECYCLABLE MATERIALS The activities associated with a collection center are depicted in Figure 1. Characteristically, collection cen- ters rely on significant amounts of voluntary householder effort to separate, prepare, deliver, and deposit recyclable waste materials. Once at a collection center, the materials are processed and/or stored for eventual transport to secondary materials dealers. Householder cooperation is necessary for source separation of solid wastes. Necessary householder activities are depicted in Figure 2, and are determined by material separa- tion and preparation requirements of the collection center. For example, glass containers often must be cleaned, the metal rings removed, and sorted by color; newspapers often must be bundled or bagged; and metal containers may be accepted only if cleaned and crushed, the labels removed, and sorted by type of metal. Regardless of preparation requirements, all separated materials require interim stor- age at the home prior to delivery to the collection center. In order to quantify these household activities, twenty SCS and EPA volunteer households participated in special studies.* General demographic information relevant to the partici- pating households is summarized below: The median gross annual household income was about $20,000. Twelve participants resided in single family- detached houses, 5 in apartments, and 3 in con- dominiums /townhouses . The number of persons per household averaged 3.4. The household survey period ranged from 4 to 10 weeks and averaged 7 weeks. *It should be noted that the findings presented in this sec- tion are derived from too small of a .sample to be deemed representative of any specific municipality or region. Rather, the findings are presented for general interest and to express relative efforts and costs heretofore unquantified. Preceding page blank ------- HOUSEHOLD RELATED ACTIVITIES COLLECTION CENTER RELATED ACTIVITIES ; HOUSEHOLDER FUNCTIONS COLLECTION CENTER FUNCTIONS / yS RESIDENTIAL^N WASTE/ HOUSEHOLD SEPARATION RECYCLABLE MATERIALS HOUSEHOLD NON- RECYCIABLE MATERIALS HOUSEHOLD^ REFUSE ) H 1 )LOAD VEHICLE - TRANSPORT MATERIALS TO COLLECTION CENTER TRANSPORT MATERIALS SECONDARY MATERIALS DEALER RETURN TRANSPORT UNLOAD MATERIALS Figure 2. Collection center activities. ------- SEPARATION PREPARATION INTERIM STORAGE DELIVERY RESIDENCE /RESIDENTIAL^ V^SOLID WASTE J HOUSEHOLD SEPARATION RECYCLABLE MATERIALS NON-RECYCLABLE MATERIAL (HOUSEHOLD^ REFUSE J CLEANING CONTAMINANT REMOVAL VOLUME REDUCTION SORT MATERIAL TRANSPORT TO STORAGE AREA OTHER PROCESSING (E.G., BUNDLING) STORAGE LOAD VEHICLE TRANSPORT MATERIALS TO COLLECTION CENTER Figure 3 . Householder functions associated with providing recyclable materials to a collection center. ------- Each household used prepared forms to record daily solid waste generation data relevant to five recyclable waste material categories: Glass (by color); Tin/bi-metal; Aluminum; Newspaper; and All other solid waste (excluding yard trimmings). The data forms were also used to record time requirements per material associated with the activities shown in Figure 2. Other data collected included storage require- ments and supplies or resources used (e.g., twine for bundling and water for cleaning). Material Generation Table 1 presents the average quantities of recyclable and non-recyclable materials generated per person per day, and per household per week. The definition for recyclable mate- rials was based on an initial screening of over 60 recycling operations (separate collection programs and collection cen- ters) and limited to those materials most commonly accepted (i.e., glass, tin/bi-metal, aluminum, and newspaper). Thus, excluding yard trimmings, non-recyclable materials were defined as all other residential solid waste. Potentially recyclable items such as corrugated cardboard, textiles, and possibly food wastes are admittedly penalized under this definition. Tabular results show that nearly equivalent quantities of recyclable and non-recyclable materials were generated during the survey period. Adding the daily per capita generation rates for recyclable materials (0.78 Ibs) and non-recyclable materials (0.83 Ibs) equates to a total of about 1.6 Ibs for the participating households. This sum was significantly less than published national figures of 2.5 Ibs per person per day, and a Los Angeles figure of 2.1 Ibs per person per day (half of the household studies were conducted in the Los Angeles area). As previously defined, however, waste quantities excluded yard trimmings. In Los Angeles, yard trimmings comprise about 33 percent (by weight) of the total residential solid waste collected and disposed. Nationally, the American Public Works Association estimates that average municipal refuse contains 12 percent (by weight) of yard type waste.2 The percentage expressed in terms of only the residential portion of municipal refuse ------- TABLE 1 QUANTITIES OF RECYCLABLE AND NON-RECYCLABLE MATERIALS* Recyclable Materials (Ibs) Non- Recyl, Mate- Tin/bi- News- rials Total Glass metal Alum, paper Total (Ibs) (Ibs) Ibs/cap/day 0.19 0.07 0.01 0.51 0.78 0.83 1.61 4.5 1.7 0.3 12.2 18.7 19..8 38.5 Ibs/house- hold/wk *Excludes yard trimmings. would likely be higher. Thus, the overall generation rate recorded during the household study appears appropriate when all factors are considered. Thus, the separated material weight represented about one- third of the solid waste emitted from each household. Material Preparation Weekly time requirements per household for the activities associated with preparing recyclable materials are sum- marized in Table 2. The total of 15.9 minutes per week to prepare all the materials averaged to about 2 minutes per day. Table 3 presents a comparison of the preparation time requirements in terms of material quantity. Newspaper required the minimum amount of preparation time per unit weight of material and was thus, the most efficient material for the householder to separate. In essence, bundling was the only significant time requirement. Bundling was nor- mally accomplished in one of two ways: tying string or twine around newspapers, or stuffing newspapers in grocery bags. Glass was the second most efficient material to separate. Cleaning and contaminant removal were the major time con- tributors. The least efficient materials to separate were metallic. Aluminum containers were low generation items although preparation time was proportionately high due to cleaning, contaminant removal, and volume reduction ------- TABLE 2 SUMMARY OF HOUSEHOLD TIME REQUIREMENTS FOR MATERIAL PREPARATION Average Preparation Time Material Preparation Operation Clean* Contaminant removal Volume reduction Bundle Transport (in home) Total Glass 2.4 0.6 0.0 N.A. 1.6 4.6 Tin/Bi-Metal 2.3 1.1 2.2 N.A. 1.4 7.0 Aluminum 0.7 0.1 0.2 N.A. 0.3 1.3 (Min/Wk) Newspaper N.A. 0.1 N.A. 2.3 0.6 3.0 Total 5.4 1.9 2.4 2.3 3.9 15.9 N.A. = Not Applicable *Includes time for material sorting ------- TABLE 3 HOUSEHOLDER SEPARATION TIME REQUIREMENTS VERSUS QUANTITY OF RECYCLABLE MATERIAL GENERATED Material Glass Tin/bi -metal Aluminum Newspaper Householder preparation time (% of total time) 29 43 9 19 Quantity separated (% of total weight) 24 9 1 66 Time to weight ratio 1.2 4.8 9.0 0.3 activities being performed prior to storage. Tin/bi-metal material preparation time requirements were highest because of time required to flatten containers. While aluminum containers were readily crushed/ flattening tin/bi-metal containers necessitated removal of the can bottom. Viewed in terms of material value, Table 4 shows that pre- paration of newspaper and aluminum had the greatest worth in terms of monetary return on invested householder prepara- tion efforts - eight cents per min of preparation. Glass preparation had half of the newspaper/aluminum worth, while tin/bi-metal had the lowest worth ratio - less than a penny per min of householder effort. Thus, in terms of efficiency and worth, newspaper appears to be the optimum material in terms of householder source separation requirements. TABLE 4 HOUSEHOLDER PREPARATION TIME VERSUS RECYCLABLE MATERIAL VALUE Material Glass Tin/bi-metal Aluminum Newspaper Material value* ($/ton) 20 15 200 8 Householder preparation effort (min/ ton) 500 2,000 2,600 100 Monetary return on householder effort ($/min of effort) 0.04 0.01 0.08 0.08 *Based on typical revenue received by the case study collection centers (April 1973 values). 11 ------- Material Preparation Costs. Material preparation costs were defined as the incremental costs incurred by a householder for supplies or resources used while separating and pre- paring recyclable materials. Included in this definition would be water used for cleaning, energy used if metal con- tainer volume reduction was accomplished with the aid of an electric can opener, and twine used when bundling news- papers. Implied costs of householder time were excluded. Participants in the household study did not use soap for cleaning separated containers unless the soap was contained in used dishwater. Similarly, mechanical dishwashers were not used for cleaning containers. Thus, no incremental costs were assigned for soap or dishwasher use. Incurred material preparation costs are presented in Table 5, The preparation cost per ton varied by material and ranged from zero when no preparation activities were performed to a high of about $2.30 per ton for cleaning and flattening aluminum containers. Expressed as a household cost per month, about $0.02 per month would be expended if all mate- rial were prepared for separate collection. A detailed derivation of the incurred costs is provided in Appendix A. Comparing Tables 3 and 5 presents an interesting inverse relationship. While newspapers were the most efficient material to separate, they were also the most costly to pre- pare. At about one penny per month, however, the cost of preparation should not deter household participation. Material Storage The floor area used to store separated materials during the household study was defined as the amount of floor space consumed by containers used to store materials or to stack newspapers. Consequently, the storage area requirement was a function of separated material generation rates and the accumulation time between material transport to a collec- tion center. The type of material and the amount of volume reduction practiced were also factors in storage area re- quirements. Newspapers, for example, when bundled and stacked, do not require any additional floor space for a one-week versus a one-month accumulation period. Glass accumulations, however, usually required additional floor space for storage as the accumulation period lengthens because it is potentially hazardous to practice glass volume reduction in the home. Tin/bi-metal and aluminum materials storage space requirements were dependent on the amount of volume reduction practiced. 12 ------- TABLE 5 RECYCLABLE MATERIAL PREPARATION COSTS Material Glass Tin/bi-metal Aluminum Newspaper Range in Material Preparation Cost ($/ton) 0 to 0.53 0 to 1.45 0 to 2.33 0 to 0.43 Average Material Generation Rate* (Ibs/mo) 19.3 7.2 1.3 52.8 Time Required to Accumulate One Ton of Material Per Household"1" (mo) 104 278 1,538 38 Range in Material Preparation Cost ( $ /household/mo) 0 to 0.005 0 to 0.005 0 to 0.002 0 to 0.011 *Based on generation rates determined from household study. +Rounded to nearest month. ------- Based on household study data, Table 6 presents the average floor space required for storage of each type of separated material. The household accumulation period averaged one month. Data were not amenable to further breakdown. TABLE 6 RECYCLABLE MATERIAL STORAGE SPACE REQUIREMENTS (One Month Accumulation Period) Glass Tin/Bi-Metal Aluminum News- paper Volume No volume Volume No volume reduction reduction reduction reduction Stacked (sq ft) (sq ft) (sq ft) (sq ft) (sq ft) (sq ft) 2.2 1.6 2.8 1.8 1.9 3.3 Incurred Material Storage Costs. Based on the household study and information obtained during the nationwide case studies, storage containers used by householders for sepa- rated materials were generally of a makeshift nature (e.g., cardboard boxes or grocery bags). Similarly, existing space was used for storage of recyclable materials. Thus, for all practical purposes, there were no incremental costs incurred by householders for storage of separated materials. Material Delivery Household activities involved in delivering separated mate- rials to a collection center include loading materials into a vehicle, transporting materials to a collection center, parking and/or waiting time at the center, unloading and depositing materials, and return transport to the household. With the exception of transport times, each activity was a wholly incremental requirement. The transport requirement may be partially or wholly attributable. For example, if delivery of separated materials was performed in conjunction with shopping or taking children to school, only the "out- of-the-way" time was assigned. If the trip was made specifically for the purpose of delivering separated mate- rials, the entire time was assigned. Based on this consideration, Table 7 presents the average incremental time requirements to deliver separated materials 14 ------- to a collection center as determined by the household study. The frequency of delivery averaged about once per month during the study. TABLE 7 TIME REQUIREMENTS TO DELIVER RECYCLABLE MATERIALS TO A COLLECTION CENTER Material delivery function Time requirements (min/mo) Tin/ News- Glass bi-metal Aluminum paper Total Load vehicle Transport to center Park /wait Unload/deposit Return transport 1.3 - - 1.1 - 0.9 - — 0.7 - 0.6 _ _ 0.5 - 1.5 _ _ 1.2 - 4.3 2.9* 0.4* 3.5 2.9 Total time required 14.0 *Total not identified by material type. Incurred Material Delivery Costs. Material delivery costs were defined as encompassing only the incremental vehicle operating costs incurred by a householder for the .out-of- the-way distance while driving to and from a collection center. As determined by the household study, out-of-the- way mileage averaged about four miles per round trip. Assuming fuel to be the major incurred cost attributable to material delivery and that a typical vehicle used for de- livery gets 15 miles per gallon, incurred material delivery costs were estimated to be about $0.16 per trip based on fuel costs of $0.60 per gallon. In that materials were transported at the rate of once per month, incurred delivery costs equate to an average of about $3.70 per ton based on the average monthly generation rate of 80 Ibs. 15 ------- IV COLLECTION CENTER PATRONAGE Case study collection center personnel sporadically main- tained information to categorize or describe patrons of their respective centers. Participation Participation estimates were available from 7 of the 13 case study locations and are summarized in Table 8. Where ranges are shown, the low estimate represents the regular patrons and the high estimate represents the regulars plus sporadic patrons. Overall, participation at the seven centers listed was estimated at about 15 percent of the tributary community. TABLE 8 COLLECTION CENTER PARTICIPATION RATES Estimated Center location participation Corvallis , Ore. 1-5 No. Hempstead, N.Y. 25-30 Palo Alto, Calif. 15 Palos Verdes, Calif. 12 St. Petersburg, Fla. 20 San Clemente, Calif. 10-25 Scottsdale, Ariz. 10-15 Average 15 In general, the majority of patrons were stated as being from middle to upper-middle class neighborhoods. This generality corresponds to socio-demographic research per- formed at the University of Wisconsin with respect to cate- gorizing users and non-users of the Madison, Wisconsin, col- lection center. ^ The results are of significance and should be considered when assessing the feasibility of establishing a collection center. The study concluded that the major differences between users and non- users were: The majority of the non-users had gross annual incomes of under $10,000 while the majority of the users earned over $14,000. Preceding page blank 17 ------- Occupation of the family head was strongly related to collection center use. Thirty-nine percent of the user family heads were professionals (i.e. law- yer, medical doctor, professor, engineer, etc ) as compared to 10 percent for the 'non-user families Education of the family head and wives revealed the Se °f US6r criteria examined evenvthr percSnTnf ?h Percent.of th* family heads and 59 W1VG ln USer h°mes had four varof ™ n mes a our or ™>re years of college. Comparatively, 34 percent of the SaTfour familY ^^ and 22 Pe^ent o? the w?ves had four or more years of college. Further 41 ner- h?Sh ^h^? non:user fa»ily heads had four years^f use'r 8f2S? °hlS aS C°^ared to » percent of the Material Delivery Characteristics ass zsr* as delivered As shown, glass andnewspaper comprise d^Soufpn1" ^^ 10' the recyclable deliveries by weiqht Sh? ?° percent of closely with the quantities aene?^ ?6?e VaJU6S correlate 18 ------- TABLE 9 SUMMARY DATA ON COLLECTION CENTER MATERIAL DELIVERIES One-way distance Travel traveled time Location (mi.) (min.)* Berkeley, Calif. Corvallis, Ore. Modesto, Calif. No. Hempstead, N.Y. Palo Alto, Calif. Palos Verdes, Calif. St. Petersburg, Fla. San Clemente, Calif. Washington, D.C. Average (all centers) Household study 3 6 2 1 3 4 1 4 3 3 2 10 12 4 2 6 8 2 8 6 6 5 Materials Quantity ' (Ibs) 79 NA 34 NA 51 116 NA 56 NA 67 80 delivered Estimated.. value ($)* 0.60 NA 0.25 NA 0.47 0.75 NA 0.65 NA 0.54 0.50 *Estimated using 30 mph average speed, except Berkeley. *Based on March 1973 revenue rates. NA: No estimate available. 19 ------- TABLE 10 AVERAGE COMPOSITION OF MATERIALS DELIVERED Average quantity delivered {Ibs/patron trip)* Material Glass Metal Aluminum Newspaper Other+ Total Case studies* 24 7 1 34 1 67 Household study 19 7 1 53 _0 80 *Frequency of delivery was once per month in both instances. *Data from five centers only. +Generally consisted of corrugated cardboard and/or magazines. 20 ------- V COLLECTION CENTER PERFORMANCE AND COSTS The thirteen collection centers visited during the study are summarized in Table 11 with respect to location, type of operation, and type and quantities of materials accepted. As shown, six of the case study sites were operated by citi- zen groups, one was a commercial operation, and six public centers were operated by municipalities. Material Acceptance/Preparation Newspaper was accepted at 10 of the 13 centers visited. Bundling was required at seven locations while two locations provided the patron with the option to bundle or bag the material. One center accepted loose newspaper. Four centers accepted flattened corrugated cardboard con- tainers without waxed surfaces. Three accepted magazines kept separate from other paper types while two accepted mixed paper bundled separate from newspaper. Every location except Scottsdale accepted glass. This loca- tion experienced injury problems with broken glass and the nearest market for glass was several hundred miles distant. Nine centers required that the glass be cleaned and sorted by color. Only one center required removal of paper labels. Metal containers of one type or another were accepted at every center. Eight locations required sorting by type (i.e., tin/bi-metal and aluminum) while seven required the containers to be flattened prior to delivery. Removal of labels was required at three locations to aid detinning processors. Only the Los Angeles center accepted plastic containers. Collection Center Activities The functions associated with a collection center once materials are delivered are diagrammed in Figure 3. Patrons are often assisted upon center arrival unless the center is unmanned - or functions as a satellite drop-off station.* *Satellite systems accept materials at several locations throughout the community. Materials deposited are col- lected and transported to a large central facility for storage/processing and subsequent transport to secondary material dealers. 21 ------- to to TABLE 11 COLLECTION CENTER CASE STUDY PROFILE Center location/ type Citizen Berkeley, Calif. Corvallis, Ore. Modesto, Calif. Palos Verdes, Calif. Scottsdale, Ariz. Washington, D.C. Ave rage ci ti zen Commercial San Clemente/ Calif. Public Briarcliff Manor, N.Y. Los Angeles, Calif. No. Hemps tead, N.Y. Palo Alto, Calif. St. Petersburg, Fla. Seattle, Wash. Average public Average center Materials collected (tons/mo) News- Corru- paper gated 88 * 2 15 2 69 * 55 34 52 2 42 ^ •_ - - 40 107 11 109 52 77 11 61 5 Glass 99 9 34 24 - 27 39 4 20 24 41 83 38 41 41 37 Tin/ Alum- bi-metal inum 22 4 5 3 3 — 7 - 2 5 13 20 6 68 19 14 2 neg. 1 1 1 neg. 1 neg. _ 1 neg. 3 1 — 1 1 Total 211 15 57 97 59 61 83 46 22 30 94 224 154 161 114 95 *Corr\igated total not separable from newspaper. neg. = negligible ------- RECYCLABLE MATERIALS (COLLECTION^" CENTER 1 __ >^" ^ REVENUE) RETURN TRANSPORT PATRON ASSISTANCE UNLOAD MATERIALS ON- SITE TRANSPORT PROCESS MATERIALS STORE MATERIALS TRANSPORT MATERIALS TO SECONDARY MATERIALS DEALER M MATERIALS ) DEALER J Figure 3 . Collection center functions and revenue flow. ------- Delivered materials are transported to appropriate con- tainers at a fixed center or transported to a central loca- tion when a network of satellite centers is operated. The materials are then processed and stored until accumulations warrant transport to a secondary materials dealer. Collection Center Elements and Costs Regardless of differences in mode of operation (e.g., single site versus a satellite system) collection centers have three common elements: labor, land, and equipment. The following sections discuss these elements as they pertain to the 13 case study centers. Labor. Labor activities at a collection center generally fall into one of four basic categories: Patron assistance - helping to unload patron vehi- cles, directing patrons to appropriate unloading locations, and answering questions regarding mate- rial preparation requirements. Material processing - sorting improperly deposited materials and/or reducing the volume of delivered materials. Transportation - gathering materials within the collection center complex and transporting the materials to a central location (satellite opera- tions) and/or to a secondary materials dealer. Administration - supervisory and/or clerical activities. Labor Required. Table 12 summarizes monthly labor distribution at each collection center by labor activity regardless of whether labor was voluntary or paid. Produc- tivity (person-hours per ton) is also tabulated by activity. A material by material breakdown of labor distribution and productivity is included in Appendix B for interested parties. Distribution of labor summarized in Table 12 characterizes the type of service offered at each center. Assistance when delivering recyclable materials to a center was offered to patrons at five locations. The level of assistance gen- erally was less the 2 person-hours per ton of material de- livered although the Los Angeles network of collection centers provided patron assistance at the rate of about 14 person-hours per ton using labor funded via the Federal Emergency Employment Act. 24 ------- to Ul TABLE 12 SUMMARY Or COLLECTION CENTER LABOR REQUIREMENTS Labor Activities (person-hrs) Center location/ tvoe Citizen Berkeley, Calif. Coryallis, Ore. Modesto, Calif. Palos Verdes, Calif. Scottsdale, Ariz. Washington, O.C. Material collected 211 15 57 97 59 61 Patron Assistance per mo 26 0 0 134 0 0 per ton 0.1 _ 1.4 - - Material processing per mo 1,031 210 66 0 0 32 per ton 4.9 14.0 1.2 _ 0.5 On-site transport* per no 0 0 572 0 18 0 per ton _ _ 6.5 0.3 Transport to dealer per wo 387 67 20 0 0 0 per ton 1.8 4.4 0.4 _ - Administration per rxj 244 84 65 22 33 43 per ton 1.2 5.6 1.1 0.2 0.6 0.7 Total labor per mo 1,688 361 523 156 51 75 per ton 8.0 24.0 9.2 1.6 0.9 1.2 Average Citizen Conartjrcial 83 475 7.5 San Clemente, Calif. Public Briarcliff Manor, N.Y. Los Angeles, Calif. No. Hempstead, N.Y. Palo Alto, Calif. St. Petersburg, Fla. Seattle, Hash. Average Public Average Center 46 22 30 94 224 154 161 114 — r7c 95 0 0 417 13.9 30 0.3 75 0.3 0 - ' 0 145 24 0 412 493 150 0 3.1 1.1 4.4 2.2 1.0 0 0 0 264 2.8 0 1,064 6.9 0 20 9 345 182 60 19 87 0.5 0.4 11.5 2.0 0.3 0.1 0.5 4 2 150 218 7 14 3 0.1 0.1 5.0 2.3 0.1 169 35 912 1,106 635 1,247 90 671 542 3.7 1.6 30.4 11. 8 2.8 8.1 0.5 9.2 8.0 •Transporting materials from satellite locations to a central location. ------- Material processing was generally performed at a rate of less than five person-hours per ton. - Processing, when per- formed, varied from center to center but encompassed such activities as baling newspaper (Berkeley and San Clemente), glass crushing to increase transport density (most centers), and metal can crushing (most centers). An inordinately large processing factor occurred in Corvallis primarily due to scale problems (i.e., a large number of hours spent on small quantities of materials). Conversely, the Palos Verdes, Scottsdale, Los Angeles and Seattle centers per- formed no material processing. The on-site transportation activity was limited to satellite center operations — i.e., transporting deposited materials from a network of drop-off stations to a central location. Two citizen centers (Modesto and Scottsdale) and two public centers (North Hempstead and St. Petersburg) operated satellite systems. (Los Angeles maintained a network of six centers, each of which functioned independently.) The Scottsdale program, however was atypical. In Scottsdale, container trains were used for residential collection in portions of the city; spare containers were placed in four locations to receive tin/bi-metal and aluminum containers. (Glass was not collected and newspaper bins were provided by a paper stock dealer.) When full, the containers were integrated with residential collection activities and hauled to the city yard, thus minimizing time requirements. The labor required to perform the "on-site transport" func- tion at the Modesto, North Hempstead, and St. Petersburg centers ranged from about 200 to 1,000 person-hours per month with associated productivity factors ranging from 6 to 9 person-hours per ton of material transported to a central site. Another measure of productivity is tabulated below in terms of person-hours per satellite station: Inter-center transport Number Labor per labor satellite satellite station Center location (pers-hrs/mo) stations (pers-hrs/station) Modesto, Calif. 372 6 62 No. Hempstead, N.Y. 264 9 33 St. Petersburg, Fla. 1,064 68 16 26 ------- Although factors such as quantities generated and distance from the central site must be considered, labor per satel- lite station decreased with the number of stations. Ap- parently economies of scale were achieved. For example, roughly half of the St. Petersburg satellite stations were located at apartment houses and received newspaper only. The apartment house collections were sufficient such that a route was designed to minimize distances traveled and col- lection labor required. Collection of materials from multi- material satellite stations in St. Petersburg also benefited from economies of scale. Several collection centers reached agreement with secondary materials dealers and/or private haulers for transportation of some or all collected materials to market. Under the agreements, large material storage bins were provided by the hauler in conjunction with transport services. In ex- change for this service, centers often received defrayed revenue. This approach reduced the amount of labor expended by center personnel. In terms of labor productivity asso- ciated with center-provided transport, only Berkeley, Cor- vallis, and Los Angeles spent over one person-hour per ton. Each of these centers provided their own transportation of materials to market. Administrative and clerical labor was less than 3 person- hours per day at 10 of the 13 centers visited. Berkeley, Los Angeles, and North Hempstead spent the equivalent of one person-day or more per week performing administrative functions. As summarized in Table 12, labor at citizen centers was generally more productive than at public collection centers (5.7 versus 6.6 person-hours per ton, respectively). The citizen group is heavily weighted by the Berkeley program which was inordinantly labor intensive in relation to the other citizen collection centers studied. Without Berkeley, the citizen center productivity ratio reduces to 3.3 person- hours per ton of material collected, which is virtually equivalent to the commercial center in San Clemente which was, more or less, operated as a citizen center. Labor Costs. Labor costs generally varied in relation to the center type. As summarized in Table 13, citizen centers received more volunteer labor than did commercial or public centers. The citizen centers, which were heavily influenced by the large Berkeley program, paid for three of every four hours at an average wage of $2 per hour. Ex- cluding the Berkeley program, about half of the hours were paid and half volunteered. In relation to the quantities 27 ------- TABLE 13 SUMMARY OF COLLECTION CENTER LABOR COSTS Center location/ type Total labor (pers-hr/ mo) Paid labor Percent (pers-hr/ paid mo) labor Paid labor Materials Paid cost collected labor ($/mo)* (tons/mo) ($/ton)# CO Citizen Berkeley, Calif. Corva.llis, Ore. Modes to, Calif. Palos Verdes, Calif. Scottsdale, Ariz. Washington, D.C. Average citizen Commercial San Clemente, Calif. Public 1,688 361 523 156 51 75 475 169 1,688 168 200 43 18 43 360 169 100 46 38 28 35 5J7 76 100 3,400 320 400 100 40 725 330 211 15 57 97 59 61 83 46 16 21 7 1 1 JL 9 Briarcliff Manor, N.Y. Los Angeles, Calif. No. Hempstead, N.Y. Palo Alto, Calif. St. Petersburg, Fla. Seattle, Wash. Average public Average center 35 912 1,106 635 1,247 90 671 542 33 912 971 630 1,247 87 647 478 94 100 88 99 100 97 96 88 130 4,400 4,970 2,090 2,600 600 2,460 1,500 22 30 94 224 154 161 114 95 6 147 53 9 17 4 39 22 *Rounded to nearest $10.00 ^Rounded to nearest $1.00 ------- of material accepted, the citizen centers paid for labor at a rate of $9 per ton. Without the Berkeley program, paid labor averaged $3 per ton. The commercial center at San Clemente also paid wages of $2 per hr which resulted in paid labor averaging about $6 per ton. With the exception of Scottsdale, all labor costs incurred by citizen and commercial centers were incremental — i.e., directly attributable to center operations. Revenue from the sale of materials paid for labor in Berke- ley, Palos Verdes, and San Clemente and partially in Modesto. Grants or federal work-study programs paid for labor in Corvallis, Modesto, and Washington, D.C. In Scottsdale, city employees performed administrative and labor functions in support of the citizen center. At public centers, virtually all labor was paid for at an average wage of about $4 per hr which equated to about $24 per ton of material accepted. Labor used at Briarcliff Manor and half of the labor at the North Hempstead center was derived from existing sources and, therefore, not in- cremental to collection center operations. All other paid labor listed in Table 13 was incremental to the respective programs and paid by city funds or via the federal Emergency Employment Act (all of Los Angeles and half of North Hemp- stead) . Table 14 delineates paid labor on the basis of material type accepted by each center. Labor costs associated with newspaper were the least on a cost per ton basis. The range of costs from less than $1 per ton to $23 per ton has a rational explanation. Each of the four programs with costs of less than $1 per ton utilized roll-off bins provided by paperstock dealers for patron deposit of newspaper. Thus, aside from negligible patron assistance, there were virtually no costs associated with newspaper handling or transporta- tion. The San Clemente and Berkeley programs, at $6 and $8 per ton, respectively, employed the use of balers to facili- tate handling and to increase revenue. The two centers with the highest newspaper handling costs — St. Petersburg ($10 per ton) and North Hempstead ($23 per ton) operated satel- lite collection centers which necessitated collection of newspaper and transport to a central location. Labor associated with glass had similar rationale. In order to reduce transportation frequency, glass was normally crushed (manually or mechanically). Briarcliff Manor and Palos Verdes circumvented this labor intensive requirement by placing large storage bins at the base of an incline with a metal chute running up to ground level. Volume reduction was achieved by the breakage that occurred upon impact with 29 ------- TABLE 14 U) o PAID LABOR COSTS BY MATERIAL Center location/ type Paid labor costs ($/ton) News- paper Corru- gated Glass Tin/ bi-metal Alum- inum Total* Citizen Berkeley, Calif. Corvallis, Ore. Modesto, Calif. Palos Verdes, Calif. Scottsdale, Ariz. Washington, D.C. # 24 4 f 13 18 6 1 49 19 22 7 8 159 61 22 12 16 21 7 1 1 1 Commercial San Clemente, Calif. Public 14 Briarcliff Manor, N.Y. Los Angeles, Calif. No. Hempstead, N.Y. Palo Alto, Calif. St. Petersburg, Fla. Seattle, Wash. - - 23 <1 10 4 - - - 3 - — 2 92 27 5 23 4 46 245 39 71 54 4 ** 950 1,112 68 325 ** 6 147 53 9 17 4 *Weighted average over all materials ^Included with newspaper +Negligible quantities **Mixed with tin/bi-metal ------- the bin and/or contents. Consequently labor costs were $2 per ton or less. Seattle and Palo Alto opted not to crush glass and had labor .costs of $5 per ton or less. Transpor- tation to and from satellite centers accounted for the $23 to $27 per ton labor costs associated with centers at North Hempstead and St. Petersburg. In Los Angeles materials were independently transported to market from each of the six centers. As a result, labor costs associated with glass were inordinantly high at $92 per ton. Due primarily to economies of scale, tin/bi-metal 'labor costs were high. Volume reduction of these metallic mate* rials required about the same amount of time as glass al- though the weight of tin/bi-metal was about one-third that of glass at the average center (14 tons per mo versus 37 tons per mo). Seattle, Palo Alto and Scottsdale opted to accept cans in the condition delivered by patrons, and had the lowest labor cost ratios (ranging from $4 to $8 per ton). Aside from the Los Angeles program which had labor.costs averaging $245 per ton for the reasons previously stated, costs associated with tin/bi-metal ranged from about $20 to $70 per ton. Economies of scale also influenced labor costs associated with aluminum. Scottsdale and Palos Verdes, respectively at $12 and $22 per ton, had the lowest cost ratios. Again each of these locations accepted aluminum as delivered and performed no further volume reduction. Volume reduction of aluminum was not practiced at the Los Angeles or North Hempstead centers although labor for transporting the small quantities was $950 and $1,100 per ton, respectively. In general, the labor cost ratios were lower at the citizen operated centers. The two public centers with the highest cost ratios (Los Angeles and North Hempstead) were both heavily staffed with labor funded via the federal Emergency Employment Act. Although the out-of-pocket costs to these two municipalities was low, the inordinate use of labor was apparent. Regardless of center type, the least labor costs were exhibited by centers which minimized processing and/or had private haulers provide storage bins and transportation services. Land. Land used for collection center operations was lo- cated adjacent to landfills and at municipal sanitation yards, schools, city parks, auto garages, and shopping cen- ters. The amount of land used and the space under roof at each case study location is summarized in Table 15. The amount of land used ranged from 400 to 40,000 sq ft with an 31 ------- TABLE 15 SUMMARY OF COLLECTION CENTER FACILITIES Center location/ type Open space (sg ft) Space under roof (sq ft) Donated Paid for Donated Paid for Citizen Berkeley, Calif. 20,000 Corvallis, Ore. 1,900 Modesto, Calif. 11,800 Palos Verdes, Calif. 40,000 Scottsdale, Ariz. 10,000 Washington, D.C. 800 Average citizen 14,080 Commercial San Clemente, Calif. Public 4,400 1,500 ($120/mo) 8,000 ($320/mo) 4,750 1,000 ($50/mo) Briarcliff Manor, N.Y. Los Angeles, Calif. No. Hempstead, N.Y. Palo Alto, Calif. St. Petersburg, Fla. Seattle, Wash. Average public Average center* 400 6,000 21,600 14,600 7,000 1,500 8,520 10,770 250 1,100 400 2,100 960 2,050 *Average for both donated and paid for facilities, 32 ------- overall average of about one-quarter of an acre. The wide variance was virtually unrelated to any specific parameters. Rather, with the exception of the commercial operation in San Clemente, collection centers were located where donated land was made available. Consequently/ property size was of secondary importance. Open areas were used by most centers. However, seven cen- ters had small buildings for office space and/or warehouses for materials storage. Again, donated facilities were pre- dominant. Aside from the commercial operation, only Modesto paid rent for "under roof" space. The Corvallis expendi- tures were limited to initial construction costs for a pro- cessing/storage facility. Equipment. Collection centers utilized a variety of equip- ment for storage, processing and transportation.* All cen- ters necessarily required the use of storage containers, while processing equipment requirements varied with the operations performed at the centers. Some of the centers owned or rented their own transportation equipment while others paid outside agencies to haul separated materials to secondary dealers. Storage Equipment. On-site storage for materials was normally provided by makeshift containers such as 55 gal drums and wooden boxes and/or storage bins with capacities ranging from 1 to 40 cu yd. In general citizen collection centers were able to obtain storage equipment without capi- tal expenditures while storage equipment purchase or rental was prevalent among the public centers. Specific storage equipment used by the 13 case study centers varied so greatly that efforts to arrive at a "typical cen- ter" were discouraged. On a material by material basis, however, newspaper (and cardboard where accepted) was gen- erally stored in large capacity roll-off bins (15 to 40 cu yd capacity) provided by secondary materials dealers while glass and metals were stored in donated 55 gal drums at about half of the accepting centers and in bins at the other half. Processing Equipment. Donated or constructed (i.e., "homemade") processing equipment was used at all citizen centers performing material processing. Conversely, public centers generally purchased or rented processing equipment. *Appendix C lists all storage, processing, and transporta- tion equipment used at each case study site. 33 ------- Glass crushers were the most frequently used processing equipment. Glass crushing was performed to increase storage density and to minimize transportation requirements. As previously noted the Palos Verdes and Briarcliff Manor cen- ters circumvented the need for crushing equipment by placing storage bins at the base of an incline with a metal chute running up to ground level. Volume reduction of glass.was thus achieved by the breakage that occurs upon impact with the bin and/or contents. Can crushers were used in Corvallis, North Hempstead, and St. Petersburg. At all other centers, patrons were either requested to flatten the cans prior to delivery, or compac- tor trucks were used to make collections (Los Angeles and Seattle), thus achieving some degree of volume reduction. At Briarcliff Manor, cans were dumped at the city yard and crushed by the city highway roller. Center patrons were not requested to separate metallic containers at North Hemp- stead and St. Petersburg. These two centers purchased mag- netic separators to increase the revenue received. A donated shredder was used in Modesto to increase the revenue received for aluminum. Donated paper balers were used in Berkeley and San Clemente for the same rationale. Typical processing equipment costs are summarized in Table 16 based on the costs reported by the case study locations. TABLE 16 TYPICAL PROCESSING EQUIPMENT COSTS ^^^ Equipment Capital investment Operating and ($) maintenance costs ($) Annual Monthly Glass crusher Can crusher Magnetic separator Paper baler Can shredder 3,000 900-4,000 3,000 2,000-5,000 3,000 300 360-650 200 100-200 600 25 30-50 20 10-20 50 Transportation Equipment. Collection centers employed two basic modes for transporting recyclable materials to market. Transportation was provided either by using trans- port equipment and personnel of the collection center itself, or of a private hauler or secondary materials dealer. • 34 ------- Citizen centers generally used donated pick-up and/or stake trucks to transport glass and metal while transport of paper products was accomplished by secondary materials dealers using tilt-frame trucks. City-owned tilt-frame and com- pactor trucks were the primary transportation equipment for public centers. As evidenced in Table 17, equipment costs for transportation provided by the collection center were higher than those provided by a private hauler for materials with the greatest generation rate (i.e./ newspaper and glass). This occurred primarily because centers providing their own transportation for large quantities tended to utilize less efficient and smaller vehicles and containers for hauling. Therefore, additional trips were made taking more time and increasing mileage greatly. Conversely, the smaller vehicles were more suitable for transporting tin/bi-metal and aluminum. TABLE 17 AVERAGE EQUIPMENT COSTS FOR TRANSPORTATION OF MATERIALS TO MARKET Transportation Material: Equipment cost ($/ton) mode Collection center Private hauler Glass 16 6 Tin/ bi-metal 6 8 Aluminum 33 31 Newspaper 6 4 Table 18 summarizes initial equipment purchase, operating and maintenance, and rental costs repprted by each center. Start-up costs (i.e., initial equipment costs) varied from nothing at four centers to almost $40,000 at St. Petersburg. Purchasing equipment was the last avenue explored by citizen centers who minimized start-up costs by using donated and salvaged equipment. As a result all citizen centers had start-up costs of under $1,000. Public centers were gen- erally at the opposite end of the initial cost spectrum. Expensive processing equipment and/or trucks were purchased at three of the public centers visited. The other three public centers were able to use existing city-owned equip- ment to minimize start-up costs. Equipment operating costs, including depreciation and rental costs where applicable, averaged $270 per mo at citizen 35 ------- UJ TABLE 18 ESTIMATED COLLECTION CENTER EQUIPMENT COSTS Center location/ type Citizen Berkeley, Calif. Corvc.llis, Ore. Modesto, Calif. Palos Verdes, Calif. Scottsdale, Ariz. Washington, D.C. Average citizen* Commercial San Clemente, Calif. Public Briarcliff Manor, N.Y. Los Angeles, Calif. No. Hemps tead, N.Y. Palo Alto, Calif. St. Petersburg, Fla. Seattle, Wash. Average public Average center* Materials collected Initial (tons/mo) ($) 211 15 57 97 59 61 58 46 22 30 94 224 154 161 114 85 Cost 980 700 0 0 0 210 1,000 300 0 19,400 900 39,500 33,000 15,520 7,920 Equipment costs 0 & M Rental ($/mo) (S/mo) data not available 250 240 60 0 520 30 250 160 510 1,220 1,200 1,050 530 590 Total operating ($/mo) 250 300 520 30 250 270 160 510 1,220 1,200 1,050 530 590 850 550 Monthly cost ($/ton) 17 5 5 1 4 6 3 23 41 13 5 3 4 15 10 *Does not include Berkeley program due to lack of data. ------- centers versus an $850 per mo average at public centers. The commercial center had an operating cost of $160 per mo. The citizen-public discrepancy was again due to the more extensive and expensive equipment used at public centers. In terms of materials collected the relationship was still evident with equipment costs averaging $5 per ton at citizen centers versus $8 per ton at public centers. Regardless of the discrepancies, however, economies of scale were evident. With the exception of San Clemente, centers collecting under 50 tons per month had monthly equipment costs ranging from $17 to $41 per ton. Exclusive of North Hempstead, centers collecting over 50 tons per month had a corresponding range of $1 to $5 per month. Total Costs, A summary of labor, land and equipment costs is presented in Table 19. Citizen centers and the commer- cial center generally had less costs than did the public centers although the economies of scale discussed earlier were evident. Revenue and Disposal Savings Revenue from collected materials and savings from materials diverted from ultimate disposal should be credited to col- lection center costs to determine the effective savings and/or costs. As discussed below, quantities diverted from the residential solid waste stream were insufficient to have any quantifiable impact on refuse collection operations. Revenue. Revenue received from sale of collected materials is summarized in Table 20 for each case study location. The differences in newspaper revenue received between citi- zen ($5 per ton average) and public centers ($9 per ton average) are believed to be due more to local market condi- tions than discrepancies between center types. For example, lack of proximity to a market was the primary reason for Scottsdale receiving only $3 per ton for newspaper. The local paper dealer paid this low sum because of high trans- portation costs to the consumer located in Oklahoma. At the opposite end of the newspaper revenue spectrum was San Clemente which received $18 per ton for the baled material. Glass revenues fluctuated very little. In general, glass revenue to citizen centers was $20 per ton while public cen- ters generally received $15 per ton. Mixed glass such as marketed by Palos Verdes and North Hempstead received lower revenue. Only in Modesto did glass revenue exceed $20 per ton. A large winery and bottling operation located in Modesto contracted with the center to purchase all glass collected without color separation, provide transportation, and pay $25 per ton. 37 ------- Ul oo TABLE 19 SUMMARY OF COLLECTION CENTER COSTS Center location/ type Citizen Berkeley, Calif. Corve.llis/ Ore. Modesto, Calif. Palos Verdes, Calif. Scottsdale, Ariz. Washington, D.C. Average citizen"1" Commercial San Clemente, Calif. Public Briarcliff Manor, N.Y. Los Angeles, Calif. No. Hempstead, N.Y. Palo Alto, Calif. St. Petersburg, Fla. Seattle, Wash. Average public Average center4" Materials collected (tons /mo) 211 15 57 97 59 61 58 46 22 30 94 224 154 161 114 85 Cost elements ($/mo) Labor 3,400 320 400 100 40 90 190 330 130 4,400 4,970 2,090 2,600 600 2,460 1,340 Land 0 120 320 0 0 0 90 50 0 0 0 0 0 0 0 40 Equipment N.A. 250 300 520 30 250 270 160 510 1,220 1,200 1,050 530 590 850 550 Total 3,400* 690 1,020 620 70 340 550 540 640 5,620 6,170 3,140 3,130 1,190 3,310 1,930 Cost ratio ($/ton) 16* 46 18 11 1 6 16 12 29 187 66 14 20 7 54 35 +Berkeley not included due to lack of all applicable data. fBased on labor costs only. ------- u> vo TABLE 20 REVENUE RECEIVED BY COLLECTION CENTERS Center location/ type Citizen Berkeley, Calif. Corvallis, Ore. Modesto, Calif. Palos Verdes, Calif. S co t tsd ale , Ar i z . Washington, D.C. Average citizen Material revenue ($ per ton) News- paper 4 - 5 9 3 _6 5 Corru- gated ^ 8 0# - — - 8 Glass 20 20 25 13 - 20. 20 Tin/ bi-metal 20/10* 10 20 17 20 - 15 Alum- inum 200 200 240 200 200 - 208 Weighted average"*" ($ per ton) 14.70 17.50 22.50 12.10 4. 80 12,40 14.00 Commercial San Clemente, Calif. 18 Public 20 200 *Tin revenue/bi-metal revenue. tNo revenue in exchange for bin usage. +Weighted by material collected at each center. 18.00 Briarcliff Manor, N.Y. Los Angeles, Calif. No. Hemps te ad, N.Y. Palo Alto, Calif. St. Petersburg, Fla. Seattle, Wash. Average public Ave rage cente r ^^ - 10 10 7 14 10 9 ^m - — 17 - - 17 12 20 15 5 15 13 15 14 17 12 10 20 18/10* 12 10 13 14 200 200 200 200 200 — 200 204 19.50 16.60 9.40 15.50 10.20 12.40 14.00 14.00 ------- Revenue for tin/bi-metal ranged from $10 to $20 per ton and again were subject to local conditions. With the exception of Modesto, all centers received $200 per ton for aluminum. Modesto shredded aluminum and received $240 per ton. Weighted by the quantities of material collected, both citi- zen and public collection centers had overall average reve- nues of $14 per ton. The extremes, relevant to previous market discussions, were $5 per ton at Scottsdale to $22 per ton at Modesto. Disposal Savings. Table 21 estimates the impact of collec- tion center quantities on overall residential solid waste management. The average center diverted about 2 percent of the total residential solid waste generated within the sur- rounding community. Briarcliff Manor (8 percent) and San Clemente (7 percent) were the most successful programs in terms of diversion percentage. Both were communities of less than 20,000 population. Also quite successful was the Berkeley program (6 percent) which was located in a highly environmentally conscious community of over 100,000 resi- dents. In general, however, the rate of diversion decreased with a rise in population. In none of the collection center communities were refuse collection operations modified to account for diverted quan- tities of waste. Briarcliff Manor, however, initiated a municipal collection system with respect to the collection center and a separate newspaper collection program. Also, the Berkeley center receives annual monetary and service support amounting to $65,000 from the city refuse collection division in recognition of the center effectiveness in reducing disposable wastes. Disposal savings, as developed in Appendix D, were estimated in terms of first-and-second party ownership. First party ownership represents the case where the center is located in a municipality which owns the disposal site. Thus, only a portion of disposal costs attributable to reduced operating expenses are applicable to diverted materials. Second party ownership represents the situation where the center is located in a municipality which pays a second party for disposal. Thus, each ton diverted represents a unit cost savings. The disposal savings are summarized in Table 22. Effective Costs. Table 22 presents the effective collec- tion center costs and/or savings by deducting revenue and 40 ------- TABLE 21 REFUSE QUANTITIES DIVERTED BY COLLECTION CENTERS Total materials Center location/ Population collected type (1,000) (tons/mo) Citizen Berkeley, Calif. Corvallis, Ore. Modesto, Calif. Palos Verdes, Calif. Scottsdale, Ariz. Washington, D.C. Average citizen Commercial San Clemen te, Calif.. Public Briarcliff Manor, N.Y. Los Angeles, Calif. No. Hemps te ad, N.Y. Palo Alto, Calif. St. Petersburg, Fla. Seattle, Wash. Average public Average center 117 37 100 65 85 760 18 8 2,840 236 57 235 515 211 15 57 97 59 61 83 46 22 30 94 224 154 161 114 95 Total residential refuse Percent (tons/mo) diverted 3,550 1,410 3,800 3,470 3,230 83,330 680 280 105,400 12,500 8,330 25,000 19,580 5.9 1.0 1.5 2.8 1.8 0.1 2.2 6.8 8.0 negligible 0.8 2.7 0.6 0.8 2.2 2.5 ------- diverted disposal savings from the estimated operating costs. Collectively, the citizen operated centers broke even al- though most were operating at profits ranging from $3 to $8/ton due primarily to donated labor and/or minimal mate- rial processing and transportation. It should also be noted that the centers would have been "profitable" even without diverted disposal credit. Similarly, the commercial center operated at a profit of $7/ton. Only two public centers operated profitably. Both Palo Alto and Seattle performed very little material processing. In fact/ the Seattle program provided no services except for transporting materials to market. Los Angeles and North Hempstead, each supplemented with labor from federal pro- grams, again exemplifying the impact of excessive labor on costs. Due primarily to these two programs, the average public center operated at a loss of $34 per ton after diverted disposal savings were credited. 42 ------- TABLE 22 EFFECTIVE COLLECTION CENTER COSTS/SAVINGS Center location/ type Citizen Berkeley, Calif. Corvallis , Ore . Modesto, Calif. Palos Verdes, Calif. Scottsdale, Ariz. Washington, D.C. Average citizen Commercial San Clemen te, Calif. Public Briarcliff Manor, N.Y. Los Angeles, Calif. No. Hempstead, N.Y. Palo Alto, Calif. St. Petersburg, Fla. Seattle, Wash. Average public Average center Collection center operating costs ($/ton) N.A. 46 18 11 1 _6 16 12 29- r!87 ^6fr 14 20 7 54 35 Revenue from materials collected ($/ton) 15 18 22 12 5 ii 14 18 20 17 9 16 10 L2 14 14 Diverted disposal savings ($/ton) 0* 8 1 2 1 2 2 1 8 1 7 1 2 JL^ 3 3 Effective cost (savings) ($/ton) N.A. 20 (5) (3) (5) (8) 0 (7) 1 c^ireT^ 50 (3) 8 _J6J_ 34 16 N.A. - Not available due to lack of *No charge made under operator/city all applicable data. agreement. ------- VI ACKNOWLE DGEMEN TS We gratefully express our appreciation to representatives of the Resource Recovery Division of the Office of Solid Waste Management Programs, Environmental Protection Agency, for their encouragement and assistance in the conduct of this study. Ms. Penelope Hansen, Project Officer, provided excellent guidance throughout the study. Her dedication and sincere interest in resource recovery provided helpful encouragement to members of the project team. The assistance of the many concerned citizens, public works administrators, private refuse collection firms, and second- ary materials dealers who contributed information to the case studies comprising the basis for this study is grate- fully acknowledged. Preceding page blank 45 ------- VII REFERENCES 1. "Recycling Solid Wastes in Los Angeles," unpublished report by the Bureau of Sanitation, Department of Public Works, City of Los Angeles, California, May 1971. 2. Refuse Collection Practice, American Public Works Association,third edition, 1966. 3. Peters, William H., "Who Cooperates in Voluntary Recycling Efforts?" unpublished paper presented at the American Marketing Association Conference, August 1973. 4. Water and Power Facts, Department of Water and Power, City of Los Angeles, California, 1972. 5. Analysis of Source Separate Collection of Recyclable Solid Waste, prepared by SCS Engineers for the U.S. Environmental Protection Agency, Office of Solid Waste Management Programs, Resource Recovery Division under Contract No. 68-01-0789, August 1974. 6. Sorg, T.J. and H.L. Hickman, Jr., Sanitary Landfill Facts, Report Number SW-4ts, U.S. Department of Health, Education and Welfare, Bureau of Solid Waste Management, 1970. 7. Municipal Refuse Disposal, American Public Works Association, 1970. Preceding page blank 47 ------- IX APPENDICES Section Page A Incurred Material Preparation Costs A-l B Labor Distribution and Productivity for Selected Recyclable Materials B-l C Equipment Used at Collection Centers C-l D Diverted Disposal Values D-l Preceding page blank 49 ------- APPENDIX A INCURRED MATERIAL PREPARATION COSTS Material preparation costs incurred by a householder may include costs for water used when rinsing or cleaning mate- rials, energy used if metal container volume reduction requirements are accomplished with the aid of an electric can opener, and the amount of time used when bundling news- paper. Data to estimate the incurred costs were obtained during the voluntary household study conducted in conjunc- tion with the primary study. This Appendix delineates the amount of supplies and resources used and estimates the householder costs incurred for each of three material pre- paration activities: cleaning, volume reduction, and bundling. Cleaning The average time spent cleaning separated containers totaled 5.4 person-minutes per week. On a material by material basis the average weekly cleaning time and material amounts cleaned were as follows: Average weekly Average weekly cleaning time generation rate Material (min.) (Ibs) Glass Tin/bi-metal Aluminum 2.4 2.3 0.7 4.5 1.7 0.3 Total 5.4 6.5 The average rate of water flow used during rinsing and cleaning of containers was computed to be approximately one gallon per minute (gpm). The cost of residential water was estimated to be $0.0005 per gallon based on a survey of water rates in the sixteen largest cities in the United States4. (Note: Case studies were conducted in nine of these cities.) Water used during cleaning is dependent on the portion of time that water was actually used for cleaning purposes. For example, if dishwater was used both for con- tainer cleaning and for washing dishes, no incremental water cost was assigned for cleaning. Conversely, if tap water was kept running throughout the cleaning exercise, the total quantity of water was attributed to cleaning. A-l ------- Participants in the household study did not use soap for cleaning separated containers, unless soap was in used dish- water. Similarly, mechanical dishwashers were not used for cleaning containers. Thus, no incremental costs were as- signed for soap or for dishwasher use. Table A-l converts the time/quantity data above to incurred cleaning costs at the average water cost rate. Based on average generation rates, Table A-2 presents the number of months required to produce one ton of each mate- rial and converts the cleaning cost per ton to a cost, per household per month. Volume Reduction Aluminum containers can be readily crushed without mechani- cal assistance. Glass containers are not normally crushed in the household due to the potential hazards of broken glass. Therefore, tin/bi-metal containers were the only separated material to which incurred volume reduction costs were attributed. Household studies indicated that when volume reduction was performed, an average of 2.2 minutes were spent crushing the 1.7 Ibs of tin/bi-metal plated containers generated weekly. As an aid to volume reduction, the normal procedure was to cut the top and bottom from the container and flatten the resulting cylinder. Removing the container top is a utilitarian procedure and was therefore not attributable to material preparation costs. Removing the container bottom for ease of crushing was not, however, and therefore an attributable material preparation cost. Bottom removal may be accomplished manually with a hand-held can opener or mechanically with an electric can opener. Removing the container bottom consumed about 90 percent of the total crushing time with no significant time differences between the two removal methods. Assuming typical electric can opener has a rating of 160 watts, and electricity costs $0.015 per KWH4, the weekly cost of electricity was approxi- mately $0.00009 which is equivalent to about $0.10 per ton of tin/bi-metal containers reduced in volume. As previously estimated, 278 months would be required to produce one ton of tin/bi-metal containers. Thus, when volume reduction was accomplished with the aid of an electrical can opener, the incurred household cost was about $0.0004 per month. Conversely there was no incurred cost when manual aids such as a hand-heId can opener were used (no hand-held can openers were purchased specifically for volume reduction during the household studies). A-2 ------- u> TABLE A-l CLEANING COST CALCULATIONS Material Glass Tin/Bi-metal Aluminum Total /Aver age Material Cleaning Weekly water cost conversion generation cost (Gal/Wk) 2.4 2.3 0.7 5.4 x ($/Gal) = 0.0005 0 0.0005 0 0.0005 0 0.0005 0 TABLE A- CLEANING COSTS PER Material Glass Tin/Bi-metal Aluminum Cleaning cost ($/ton) 0.53 1.35 2.33 Material generation Rate* (Ibs/mo) 19.3 7.2 1.3 ($/V7k) (Ibs/wk) .00120 4.5 .00115 1.7 .00035 0.3 .00270 6.5 2 HOUSEHOLD Time required to accumulate one ton of material per household"*" (mo) 104 278 1,538 ($/ton) 0.53 1.35 2.33 0.83 Incurred cost per household (S/mo) 0.0051 0.0048 0.0015 *Based on generation rates determined from household study. +Rounded to nearest whole month. ------- Bundling Incurred bundling costs occur only when twine or a similar material is used to bind newspapers. Bundling serves to ease handling and reduces litter problems during collection or delivery. Grocery bags may be used to accomplish this purpose, however; no incremental costs were assigned if this method was used. About 30 percent of the household participants voluntarily bundled newspaper with twine. About 2.6 ft of twine per week was used to bundle an average of 12.2 Ibs of newspaper generated weekly. The cost of twine was estimated to be $0.001 per linear foot equating to a cost of $0.43 per ton. At a rate of 12.2 Ibs per week (52.8 Ibs per month) approxi- mately 38 months would be required to generate one ton of newspaper. Thus, the incurred household cost per month was $0.011, or about a penny per month if bundling was accom- plished with twine. A-4 ------- APPENDIX B LABOR DISTRIBUTION AND PRODUCTIVITY FOR SELECTED RECYCLABLE MATERIALS The following tables provide a material by material break- down of labor distribution and productivity for newspaper, glass, tin/bi-metal, and aluminum. B-l ------- M Newsprint TABLE B-l SUMMARY OF COLLECTION CENTER LABOR REQUIREMENTS AND PRODUCTIVITY Labor requirement (man-hr/mo. ) Material Center type/ collected location (tons/no) Citizen Berkeley, CA 88 Corvallis, OR Modesto, CA is Palos Verdes, CA 66 Scottsdale, AR 46 Washington, DC 34 Conreerclal San Clemente, CA 42 Public Briarcliff Manor, NY Lo« Angeles, CA North Heaps tead, NY • 1» Palo Alto, CA 101 Seattle, HA 52 St. Petersburg, FL 109 On- On- On-site site site trans./ assist, proc. coll.. 5 0 33 0 0 0 IS 10 0 0 315 (NONE ACCEPTED) 1 0 30 0 114 (NONE ACCEPTED) (HONE ACCEPTED) 108 0 0 0 19 0 0 0 0 33 0 0 0 494 Trans. to dealer 0 5 0 0 0 16 0 0 28 0 Ada. 49 7 5 12 14 3 46 0.5 1 4 tabor productivity (ntan-hr/toni On- Or.- Total site site assist, proc. 369 0.1 3.6 32 0 0.1 38 0.5 0 42 0 0.6 14 0 0 133 0 2.7 202 0.8 5.7 10.5 . 0.1 0 29 0 0 498 ft 0 On-site Trans. trans./ to Ad.T. Total coll. dealer 0 0 0.6 4.2 1.3 0.3 0.5 2.1 0 0 0.1 0.6 0 0 0.3 0.9 0 0 0.4 0.4 0 0.4 0.1 3.2 1.7 0 2.4 i0.6 0 00 J.I 0 0.5 0 -1.b 4.5 0 0 4.6 ------- TABLE B-l Continued Aluminum CO U) Labor requirement (man-hr/mo.) Center type/ location Citiren Berkeley, CA Corvallis, OR Modesto, CA Palos Verdes, CA Trottsdnlc, AR Washington, DC Commercial San Clemente, CA Public Briarcliff Manor, Ifif Los Angeles, CA North Hemps tead, HY Palo Alto, CA Seattle, MA St. Petersburg TL Material collected (tons/mo) 2.0 0.4 1.1 0.7 0.35 .02 0.3 0.7 0.2 2.9 lit On- site assist. 5 0 0 30 0 0 0 (NOT 139 15 15 (MOT 0 On- On- site Trans. site trans./ to Adm. proc. coll. dealer 66 16 28 0 8 1 6 SEPARATED 0 129 43 SEPARATED 0 0 29 0 0 0 0 FROM 0 51 0 FROM 39 2 4 0 0 0 l.S OTHER 9 12 0 OTHER S 131 « 49 20 19 5 12 1 0 METALS) 50 42 0.5 MKTALS) 3 Labor productivity (man-hr/ton) On- On- On-site trans. Total site site trans./ to Adm. assist, proc. coll. dealer 159 2.5 33.0 0 38 0 40.0 0 80 0 25.5 26.4 35 42.9 0 0 22 0 22.9 0 20 0 50 9.5 0 20.0 0 189 198.6. 0 0 249 75.0 645 255 58.5 5.2 14.8 0 141 D S.O 169.2 19.0 24.5 5.0 50.0 3.6 17.3 0 7.1 0 34.3 0 50 5.0 0 12.9 71.4 60 210 0 0.2 5.6 2.5 Total 79.0 95.0 72. 50.0 57.2 100 25. c 270.0 1245 20.2 121.7 ------- TABLE B-l Continued Tin t bi-aetal a Labor requirement (nan-hr/no. ) Material Center type/ collected location (tons/no) Cititen Berkeley, CA Corvallis, OR Modesto, CA Palos Verdes, CA Scottsdale, AR Washington, DC Comae rcial San Clementa, CA Public Briarcliff Manor, NY LOB Angeles, CA North Hecpstead, NT Palo Alto, CA Seattle, WA St. Petersburg, PL 21.8 3.7 5.3 2.5 2.3 On- On- site site assist, proc. 11 0 0 30 0 256 . 48 10 0 0 On-aite trans./ coll.. 0 0 108 0 20 Trans. to dealer 174 18 10 0 8 Adn. 97 20 18 5 12 Labor productivity (man-hr/ton) On- On- . Total site site . assist, proc. 538 0.5 11.7 86 0 13.0 146 0 1.9 35 12.0 0 40 0 0 On-site Trans. trans./ to Adm. Total coll. dealer 0 8.0 4.4 24.7 0 4.9 5.4 i..j 20.4 1.9 3.4 27. 5 0 0 2.0 14.0 8.7 3.5 5.2 17.4 (NONE ACCEPTED) (NONE ACCEPTED) 2.0 5.8 2.4 19.6 C7.I 6.0 0 139 IS 25 0 0. 14 0 150 380 0 6 0 0 57 0 e 131 0 66 20 0 37 6 1 50 42 0.5 1 3 17 0 7.0 255 24.0 0 284 6.2 62.5 405 1.3 .19.4 38 0 0 146 -0 1.0 0 1.0 0.5 8.S 0 11.4 8.6 44.0 23.7 8.3 17.5 118.3 000 20.7 0 O.S 0 0.5 21.8 1.0 0.5 24.3 ------- TABLE B-l Continued Glass CO cn Labor requirement Center type/ location Citizen Berkel'.y, CA Corvallis, OR Modesto, CA Palos Verdes, CA Scottsdale, AR Washington , DC Commercial San Clements, CA Public Briarcliff Manor, NY Los Angeles, CA North Hemps tead, NY Palo Alto, CA Seattle, HA St. Petersburg, FL Material collected (tons/mo) 99 9 34 26 On- site assist. 5 0 0 30 On- site proc. 394 122 25 0 (man-hr/mo.) On-site trans . / coll- 0 0 212 0 Trans. to dealer 174 41 0 0 Adra. 49 20 19 5 Total 622 183 256 35 Labor productivity (man-hr/ton) On- site assist. 0.1 0 0 1.2 On- site proc. 4.0 13.9 0.7 0 On-site Trans. trans . / to coll. dealer 0 1.8 0 4.7 6.2 0 0 0 Adm. 0.5 2.3 0.5 0.2 Totai 6.3 20.9 7.6 1.4 (NONE ACCEPTED) 27 4 20 24 17 83 41 38 0 0 0 139 15 25 0 0 111 24 7 0 60 91 0 130 0 0 0 0 123 0 0 247 0 4 0 270 0 0 22 6 28 1 1 SO 46 0.5 1 3 139 29 8 459 244 116.5 23 386 0 0 0 5.8 0.9 0.3 0 o- 4.0 5.9 0.3 0 3.5 1.1 0 3.4 0 0 0 1.0 0 0 0 11.2 7.2 0 0 0 0 0.5 6.5 0.2 1.0 0.2 0.1 2.1 2.7 0 0 0.1 5.1 7.1 0.4 19.1 14.3 1.4 0.6 ,0.2 ------- APPENDIX C EQUIPMENT USED AT COLLECTION CENTERS The specific type and size of equipment used for storage, processing, and transportation at each of the case study collection centers is tabulated in Table C-l. Tables C-2 through C-4, respectively characterize how stor- age, processing, and transportation equipment was acquired by each center (i.e., donated, purchased, rented, etc.). C-l ------- TABLE C-l COLLECTION CENTER EQUIPMENT INVENTORY Location Center activity Storage Processing Transportation Berkeley, CA o K) 15 cu yd roll-off bins Small containers Fork lift Mule Baler Block & tackle Can flatteners Flat-bed truck Light trailer 2-ton dump truck Several pick-up trucks Stake truck Compactor truck Covered trailers Flat-bed truck w/lift gate Tilt-frame truck Corvallis, OR 4x4x7-1/2 wooden boxes 300-50 gal drums 30 cu yd roll-off bin Can crusher Glass crusher Hand trucks Fork lift 2-2 1/2 ton flat- bed trucks ------- TABLE C-l Continued Center activity Location Storage Processing Transportation Modesto, CA 35-55 gal drums 20 cu yd roll-off bin 40 cu yd roll-off bin Alum, can shredder 22-ft van 1/2 ton pick-up truck o W Palos Verdes, CA 6-40 cu yd roll-off bins Scottsdale, AR 3-40 cu yd roll-off bins 10-5 cu yd trailer train bodies 2-8 cu yd bins Tilt-frame truck 32 cu yd compac- tion truck Pick-up truck San Clemente, CA 12-1 ton news bins 50-55 gal drums Fork lift (1/2 ton) Baler (50 ton) 1 truck Seattle, WA 6-25 cu yd roll-off bins 1 tilt-frame truck ------- TABLE C-l Continued o i Location Briarcliff Manor, NY Los Angeles, CA Washington DC Center activity Storage Processing 3-10 cu yd lugger boxes 3-20 cu yd lugger boxes 2 wooden bins 5-55 gal drums 64-3 cu yd bins 1-20 cu yd roll-off bin 1-10 cu yd dumpster 1-16 ft. Flatbed truck 2-55 gal drums 2-Skip loaders Dump truck Roller Compactor trucks 1 Glass crusher Transportation 2 Compactor trucks 1 Van Palo Alto, CA 10-15 cu yd roll-off bins 4-8 cu yd bins Can crusher Forklift Tilt frame ------- TABLE C-l Continued Center activity Location Storage No. Hempstead, NY 3-12'xl2'x61 wood bins Processing Magnetic Separator Transportation Pick-up truck Dump truck o in St. Petersburg, PL 2-16'xl6'x6' wood bins l-24'xl2'x6I wood bin 90-55 gal drums 12-1.33 cu yd bins 500-55 gal drums 21-1 cu yd containers 180-55 gal drums Can crusher 2 Glass crushers Forklift (3 ton) Conveyor system Skip loader 23 cu yd compactor truck 2 Stake trucks ------- TABLE C-2 STORAGE EQUIPMENT USED AT COLLECTION CENTERS O Center location/ type Citizen Berkeley, Calif. Corvallis, Ore. Modesto, Calif. Palos Verdes, Calif. Scottsdale, Ariz. Washington, D.C. Commercial San Clements, Calif. Public Briarcliff Manor, N.Y. Los Angeles, Calif. No. Hempstead, N.Y. Palo Alto, Calif. St. Petersburg, Fla. Seattle, Wash. *Aluminum, tin, bi-metal Storage equipment Newspaper Glass Metal* Make- Make- Make- shift Bins shift Bins shift Bins D C D D D C S D R C S S S R D S R D P D D C R D D C D D S R R P D D P P P Key: C - Constructed by center D - Donated to center P - Purchased by center R - Rented by center S - Provided to center by secondary Other Make- shift Bins D S S S S D D C S materials dealer ------- TABLE C-3 PROCESSING EQUIPMENT USED AT COLLECTION CENTERS Processing equipment Center location/ type Paper baler Can shredder Can crusher Magnetic separator Glass crusher ? Citizen Berkeley, Calif. Corvallis, Ore. Modesto, Calif. Washington, B.C. Commercial San Clemente, Calif. Public D C D No. Hempstead, N.Y. Palo Alto,- Calif. St. Petersburg, Fla. P R P P D(2) P Key: C D P R Constructed by center Donated to center Purchased by center Rented by center ------- n 00 TABLE C-4 TRANSPORTATION EQUIPMENT USED AT COLLECTION CENTERS Center location/ type Transportation equipment Pick-up Flat bed/ Tilt stake frame Compactor Other Citizen Berkeley, Calif. Corvallis, Ore. Modesto, Calif. Palos Verdes, Calif. Scottsdale, Ariz. . Washington, D.C. D P D R P/D D R R R R D D Commercial San Clemente, Calif. Public Briarcliff Manor, N.Y. Los Angeles, Calif. No. Hempstead, N.Y. Palo Alto, Calif. St. Petersburg, Fla. Seattle, Wash. D R P Key: D - Donated to center P - Purchased by center R - Rented by center D P ------- APPENDIX D DIVERTED DISPOSAL VALUES Materials diverted by collection center activities have a diverted disposal value. Although not received by a center, the value should be considered when assessing program viability. Savings in diverted solid waste disposal costs are dependent on whether the municipality in which the center is located operates its own disposal facility or pays a second party for disposal. In a secondary sense, the savings value varies with the cost of the disposal method employed. In twenty-two separate collection case study locations made in conjunction with this overall study-*, disposal was either by sanitary landfill or incineration. If the munici- pality pays a second party for disposal, the entire disposal cost per ton can be recovered through separate collection. If the disposal facility is owned and operated by the muni- cipality, however, only a portion of the disposal cost can be saved. None of the case study locations in the latter category had attempted to quantify the portion of cost applicable to diverted disposal. Therefore, diverted dis- posal savings for landfill and incineration operations were estimated in the manner discussed below. Sanitary Landfill. Benefits of separate collection on sanitary landfill operations include a decrease in the rate of use of remaining landfill space and a decrease in land- fill equipment usage. Based on the case studies, reported sanitary landfill ownership and operating costs ranged from $0.85 to $7.50 per ton with an average of about $2.50 per ton. Land costs were assumed to represent $0.50 of the total cost based on the disposal of 10,000 tons per acre and a net land cost of $5,000 per acre. Thus, diversion of recyclables was assumed to potentially save $0.50 per ton in land costs at the sanitary landfill. The remaining $2 of the total $2.50 per ton was attributed to operating costs. Assuming a track dozer can spread and compact up to 80 tons of solid waste per hour6 and that equipment and operator costs average $25 per hour, an addi- tional operating cost savings of about $0.30 per ton can be attributed to wastes diverted by separate collection. Thus, a total diverted disposal cost savings of $0.80 per ton was assigned to a collection center when the municipality with- in which the center operated, owned and operated its own D-l ------- sanitary landfill while the total.disposal cost per ton was assigned in cases where the municipality paid a second party for disposal. Incineration. The diversion of materials from incineration through collection center activities can be expected to reduce equipment usage and residue disposal requirements. Incineration costs reported for the case study locations ranged from $7.20 to $17.40 per ton with an average of $10.50 per ton. A breakdown of incinerator operating costs was provided for Chicago, Illinois? (a case study location). Table D-l presents an estimated breakdown of incinerator cost elements believed to be affected as a result of refuse tonnage diverted via collection center operation. Assuming applicability of the tabulated data to the case study locations, estimated savings from diverted materials amounts to 51 percent of the cost for incineration. TABLE D-l INCINERATION COST ELEMENTS AS A PERCENTAGE OF TOTAL PLANT OPERATING COSTS Applicable Percent of total to diverted Operating cost element operating cost tonnage Operating less residue disposal Maintenance and repair Administration and supervision Pension Fuel and utilities Amortization Miscellaneous 27 22 8 4 2 20 17 27 22 0 0 2 0 0 100 51 In addition, ash residue must be hauled for final landfill disposal. Residue transport costs vary with many factors, but for purposes of this study, savings were assumed to average $0.50 per ton of residue. Disposal costs of residue at the landfill was valued at $0.80 per ton for a munici- pally owned landfill and the total cost per ton for second- party ownership based on the preceding landfill discussion. D-2 ------- A 95 percent reduction in weight of material was assumed for paper processed through an incinerator. No weight reduction was attributed to glass and metal if processed through an incinerator. D-3 ------- |