p
EPA-520/9-73-003-B
ENVIRONMENTAL ANALYSIS

OF THE URANIUM FUEL CYCLE
  m
  ill
      PART I - Fuel Supply
U.S. ENVIRONMENTAL PROTECTION AGENCY



    Office of Radiation Programs
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 ENVIRONMENTAL ANALYSIS
OF THE URANIUM FUEL CYCLE
                       2
        PART I - Fuel Supply
               October 1973
U.S. ENVIRONMENTAL PROTECTION AGENCY
        Office of Radiation Programs
         Field Operations Division
         Washington,D.C. 20460

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                              FOREWORD
     The generation of electricity by light-water-cooled nuclear power
reactors using enriched uranium for fuel is experiencing rapid growth in
the United States.  This increase in nuclear power reactors will require
similar growth in the other activities that must exist to support these
reactors.  These activities, the sum total of which comprises the uranium
fuel cycle, can be conveniently separated into three parts:  1) the
operations of milling, conversion, enrichment, fuel fabrication and
transportation that convert mined uranium ore into reactor fuel, 2) the
light-water-cooled reactor that burns this fuel, and 3) the reprocessing
of spent fuel after it leaves the reactor.

     This report is one part of a three-part analysis of the impact of
the various operations within the uranium fuel cycle.  The complete
analysis comprises three reports:  The Fuel Supply (Part I), Light-Water
Reactors (Part II), and Fuel Reprocessing (Part III).  High-level waste
disposal operations have not been included in this analysis since these
have no planned discharges to the environment.  Similarly, accidents,
although of potential environmental risk significance, have also not been
included.  Other fuel cycles such as plutonium recycle, plutonium, and
thorium have been excluded.  Insofar as uranium may be used in high-
temperature gas-cooled reactors, this use has also been excluded.

     The principal purposes of the analysis are to project what effects
the total uranium fuel cycle may have on public health and to indicate
where, when, and how standards limiting environmental releases could be
effectively applied to mitigate these effects.  The growth of nuclear
energy has been managed so that environmental contamination is minimal
at the present time; however, the projected growth of this industry and
its anticipated releases of radioactivity to the environment warrant a
careful examination of potential health effects.  Considerable emphasis
has been placed on the long-term health consequences of radioactivity
releases from the various operations, especially in terms of expected
persistence in the environment and for any regional, national or world-
wide migration that may occur.  It is believed that these perspectives
are important in judging the potential impact of radiation-related
activities and should be used in public policy decisions for their
control.

     Comments on this analysis would be appreciated.  These should be
sent to the Director, Criteria and Standards Division of the Office
of Radiation Programs.
                                              W. D. Rowe, Ph.D.
                                       Deputy Assistant Administrator
                                           for Radiation Programs
                                   iii

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                                Contents
Foreword	  ill

1.0   Overview of the Uranium Fuel Industry	    1

      1.1  Introduction	    1
      1.2  Industry Operations	    5
      1.3  Environmental Impact of Fuel Supply	    9
      1.4  Control Technology Effectiveness	   12
      1.5  Summary and Conclusions	   19

2.0   Uranium Milling	   21

      2.1  General Description of the Milling Process	   21
      2.2  The Model Mill	   24
      2.3  Releases of Radioactive Effluent from Uranium Mills....   25
      2.4  Radiological Impact of Uranium Mills	   35
      2.5  Health Effects Impact of Uranium Mills	   35
      2.6  Control Technology	   35
      2.7  Uranium Mill Tailings Piles	   51
      2.8  Summary	   72

3.0   Conversion Facilities	   73

      3.1  General Description of the Uranium Conversion Process..   73
      3.2  The Model Conversion Facilities	   78
      3.3  Release of Radioactive Effluents from Conversion
           Facilities	   80
      3.4  Radiological Impact of Conversion Facilities	   82
      3.5  Health Effects Impact of a Model Conversion Facility...   82
      3.6  Control Technology	   82
      3.7  Environmental Controls	   92
      3.8  Summary	   95

4.0   Uranium Enrichment Facilities	   96

      4.1  Description of the Uranium Enrichment Industry	   96
      4.2  The Model Facility	  100
      4.3  Release of Radioactive Effluents from Enrichment
           Facilities	  100
      4.4  Radiological Impact of Enrichment Facilities	  105
      4.5  Health Effects Impact of a Model Enrichment Facility...  105
      4.6  Control Technology	  110
      4.7  Environmental Controls - Enrichment Facilities	  Ill
      4.8  Summary	  Ill

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                           Contents (Continued)


                                                                    Page

 5.0    Fuel Fabrication and Scrap Recovery	 Ill

        5.1  Description of the Fuel Fabrication Process	 Ill
        5.2  The Model Facility	 114
        5.3  Radionuclide Effluents from Fuel Fabrication
             Facilities	 118
        5.4  Radiological Impact of a  Model Fuel Fabrication
             Facility	 124
        5.5  Health Effects Impact of  a Model Fuel Fabrication
             Facility	 124
        5.6  Control Technology	 124
        5.7  Environmental Controls -  Fuel  Fabrication	 132
        5.8  Summary	           136

 6.0    Transportation	 135

        6.1  Description  and Growth Patterns	 136
        6.2  Shipping Containers	 140
        6.3  Exposure Levels	  140
        6. 4  Radiological Impact	  141
        6.5  Health  Effect  Impact	  145
        6.6  Cost Effectiveness of  Reducing Transportation
             Exposure	  145


Appendixes
  Appendix A.  Exposure  Pathway, Radiation Dose and Health
               Effects	A_l
  Appendix B.  Costs of  Control Technology	 B-l

References	                 ^ 1
                                  vi

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                                 Figures


                                                                  Page

Section 1

1-1  Model facility relationships in the  uranium fuel cycle
     for LWR power plants	    3

1-2  Proj ected nuclear fuel cycle needs	    6

Section 2

2-1  Uranium mill process diagram	   23

Section 3

3-1  UF^ production-hydrofluor process block diagram	   75

3-2  UF6 production-wet solvent extraction-fluorination block
     diagram	   76

Section 4

4-1  Mode of operation for gaseous diffusion plants	   99

4-2  Model plant characteristics	  101

Section 5

5-1  Fuel fabrication-chemical processing (ADU) block diagram	  115

5-2  Model fuel fabrication plant	  119

Section 6

6-1  Simplified schematic of transportation requirements for the
     LWR nuclear power industry	  137

6-2  Cost effectiveness for segregation of low level wastes with
     an additional shielding compartment on the truck  (1 truck per
     reactor year)	  150

6-3  Impact reduction available with route control through various
     areas of population density  (impact from stops remains
     constant)	  150
                                    vii

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                                 Tables


                                                                   Page
Section 1
1-1     Number of LWR's supported by model fuel supply
        facilities
1-2     Radiological impact of model fuel supply facilities -
        current effluent control procedures ..... . .................   11

1-3     Radiological impact of model fuel supply facilities -
        optimum effluent control procedures .......................   13

1-4     Cost effectiveness of control technology for the fuel
        supply .......................... . .........................   14
Section 2

2-1     Predicted airborne releases of radioactive materials from
        the Highland Uranium Mill	  27

2-2     Concentrations of radioactive effluents in waste liquor
        from a uranium mill	  29

2-3     Estimates of quantities of radionuclides seeping through
        the impoundment dam of a uranium mill initially and at
        2-1/4 years	  31

2-4     Analysis of plant tailings effluents from the Humeca
        Uranium Mill (alkaline leach process)	  33

2-5     Discharge of radionuclides to the environment from a model
        uranium mill (acid leach process)	  34

2-6     Radiation doses to individuals in the general population
        in the vicinity of a model mill, from inhalation	  36

2-7     Radiation doses to individuals in the general population
        in the vicinity of a model mill, from drinking water......  37

2-8     Aggregate dose to the general population in the vicinity
        of a model mill	  38

2-9     Committed health effects to the general population in the
        vicinity of a model mill (acid leach process)	  39
                                  viii

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                                                                   Page

2-10    Cost and reduction of effluents for control technology
        for mills	   42

2-11    Radiological impact of airborne effluents vs controls  for
        a model uranium mill	   52

2-12    Radiological impact of waterborne effluents vs controls
        for a model uranium mill	   53

2-13    Radiological impact of airborne effluents vs controls
        for a model uranium mill tailings pile (250 acres)	   61

2-14    Experimental and predicted values of radon-222 emanating
        from tailings piles	   62

2-15    Radon-222 decay scheme	   65

2-16    Calculated alpha dose rates in mrad/yr from inhalation of
        short-lived 222Rn daughter products to the basal cell
        nuclei of segmental bronchi.	   69

2-17    Health effects resulting from the 100-year dose commitment
        from radon-222 emanation from a uranium mill tailings  pile
        (250 acres)	   73
Section 3

3-1     Model uranium conversion plant	  79

3-2     Discharges of radionuclides to the environment from a
        model conversion facility using the wet solvent extraction
        process	  83

3-3     Discharges of radionuclides to the environment from a
        model conversion facility using the hydrofluor process....  84

3-4     Radiation doses to individuals in the general population
        in the vicinity of a model conversion plant, through
        inhalation	  85

3-5     Radiation doses to individuals in the general population
        in the vicinity of a model conversion plant, through
        drinking water	  86

3-6     Aggregate dose to the general population in the vicinity
        of a model conversion facility	  87
                                   ix

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                                                                    Page

 3-7     Health effects to members of the general population
         in the vicinity of a model conversion facility using
         the wet solvent extraction process	   88

 3-8     Health effects to members of the general population
         in the vicinity of a model conversion facility using
         the hydrof luor process	   89

 3-9     Airborne waste treatment effectiveness and costs  for the
         hydrof luor process	   91

 3-10    Radiological impact  of airborne effluents vs  controls for
         uranium conversion facilities	   93

 3-11    Radiological impact  of waterborne effluents vs controls
         for uranium conversion facilities	   94
 Section 4

 4-1      Distances  to  gaseous diffusion plants  from nearby popula-
         tion  centers  and UF^ production plants.	   98

 4-2      Discharges of radionuclides  to the environment  from a
         model enrichment facility	  104

 4-3      Radiation doses to individuals in the  general population
         in the vicinity of a model enrichment  plant, through
         inhalation	  106

 4-4      Radiation doses to individuals in the  general population
         in the vicinity of a model enrichment  plant, through
         drinking water	  107

 4-5     Aggregate dose to the general population in the vicinity
         of a model enrichment facility	  108

 4-6     Health effects to members of the general population in
         the vicinity  of a model enrichment facility	  109

 4-7     Radiological  impact of airborne effluents vs controls for
        uranium enrichment facilities	  112

4-8     Radiological  impact of waterborne effluents vs controls
        for uranium enrichment facilities	  113

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                                                                   Page

Section 5

5-1     LWR fuel fabrication plants	  116

5-2     Fuel fabrication plants - site size and demography	  117

5-3     Discharge of radionuclides to the environment from a model
        uranium oxide fuel fabrication facility	  121

5-4     Reported and estimated effluent uranium quantities	  123

5-5     Radiation dose to members of the general population from
        a model uranium oxide fuel fabrication facility through
        inhalation	  125

5-6     Radiation doses to individual in the general population
        in the vicinity of a model uranium fuel fabrication plant
        through drinking water	  126

5-7     Aggregate dose to the general population in the vicinity
        of a model uranium fuel fabrication plant	  127

5-8     Health effects to members of the general population in the
        vicinity of a model fuel fabrication plant	  128

5-9     Uranium fuel fabrication and scrap recovery gaseous waste
        treatment effectiveness and costs	  130

5-10    Uranium fuel fabrication and scrap recovery liquid waste
        treatment effectiveness and cost	  133

5-11    Radiological impact of airborne effluents vs controls for
        a model uranium fuel fabrication plant	  134

5-12    Radiological impact of waterborne effluents vs controls
        for a model uranium fuel fabrication plant	  135


Section 6

6-1     Summary of transportation parameters for the LWR nuclear
        power industry	  138

6-2     Transportation requirements for a 900 LWR nuclear power
        program (low enriched uranium oxide fuel)	  139
                                   xi

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                                                                   Page

 6-3     Individual dose at a given distance  from the  apparent
         centerline of  the  shipping route  for the passage  of  one
         shipment	 143

 6-4     Health effects to  members  of  the  general population  from
         transportation of  radioactive materials  associated with
         nuclear fuel cycle	 146
 Appendix A

 A-l     Average  (x/Q) values vs  distance  for h = 10 meters	 A-3

 A-2     Dispersion  factors  for airborne and waterborne pathways... A-6

 A-3     Population  models for air and water pathways	 A-7

 A-4     Dose  conversion  factors  for  the airborne pathway	 A-9

 A-5     Dose  conversion  factors  for  airborne insoluble particu-
         lates	 A-10

 A-6     Dose  conversion  factors  for  airborne soluble particulates. A-12

 A-7     Dose  conversion  factors  for  the water pathway	 A-13

 A-8     Dose  conversion  factors  for  uranium for  the water pathway. A-15

 A-9     Dose  conversion  factors  for  radium-226 for the water path-
         way 	 A-16

 A-10     Dose  conversion  factors  for  the water pathway for soluble
         radionuclides calculated from the recommendations of the
         ICRP	 A-17

 A-ll     Health effects conversion factors	 A-18

 A-12    Airborne pathway dose calculations for model facilities -
         current best technology	 A-20

A-13    Waterborne pathway dose calculations for model facilities -
         current best technology	 A-21

A-14    Health effect calculations for model facilities - current
        best  technology	 A-22

A-15    Radiation dose and health effect calculations - flowsheet. A-24

                                   xii

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A-16    Doses to critical organs for naturally occurring
        uranium and an air release of one curie of uranium
        from a model plant	 A-27

A-17    Health effects resulting from the 100-year dose commitment
        from uranium - 30 years of facility operations	A-30
                                   xiii

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                          PART  I.   FUEL  SUPPLY






1.0   Overview of the Uranium Fuel Industry



1.1   Introduction



          Because of the rapid increase  in the use of light-water-



      cooled nuclear reactors to generate electricity, there is par-



      allel growth in the basic industry that provides enriched urani-



      um fuel for these operations.  This industry includes various



      operations broadly classified as:   (1)  milling, (2)  conversion



      of uranium oxide (U30g) to uranium hexafluoride (UFg), (3) en-



      richment,  (4)  fuel fabrication, and (5) radioactive  material



      transportation between these facilities.   Radioactive waste pro-



      ducts are  associated with each of  the above activities.   This



      report examines the predominant facilities and operations within



      these five categories which have the highest potential for envi-



      ronmental  impact.   Fuel reprocessing also relates to fuel sup-



      ply;  however,  this activity has been analyzed separately in part



      3  of  the environmental analysis of the  uranium fuel  cycle.



         Natural uranium (0.71% uranium-235) ore is rained and milled



      to a  concentrate containing about  85% U.,0-.  The conversion step



      purifies and converts U000 to UF£, the  chemical form in  which
                             Jo      0


      uranium is fed to  the enrichment plants.   This is followed by



      isotopic enrichment where the uranium-235 concentration  of the



      uranium feed is increased to the design specification (usually 2



      to 4%  uranium-235)  of the power reactor by a gaseous diffusion

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 process.  The greatest portion of uranium becomes a plant tail



 impoverished in uranium-235 and is stored in cylinders as UF,.
                                                             o


 The enriched UF, portion is processed into UCL pellets, loaded



 into alloy tubing, and finally fabricated into individual fuel



 element bundles.  The tube bundles fuel the reactor.  These pro-



 cesses are shown in simplified form in figure 1-1 as they relate



 to a 1,000 megawatt electrical (1000 MW(e))  power reactor.   This



 figure also includes the basic parameters for assumed model plants



 for each of these operations.   Such models are important to a



 consistent analysis of the environmental impact of the various



 operations.



     The "model"  facilities described herein  represent the better



 features of  current practice;  as  such,  they  are not exemplary



 facilities and health hazards  from their operation are not  nec-



 essarily acceptable.   The  model plant sizes  are generally simi-



 lar  to  those which have been described  by Pigford (1)  and the



 Atomic  Energy Commission  (2).  Expressing the model operations



 in terms  of  1,000  MW(e) equivalents  gives a  common base for the



 comparison of environmental dose and  risk commitments  as  a  func-



 tion of radioactive waste  control  technology and  cost."Table



 1-1 indicates the  relation between the various  components in



 terms of 1,000 MW(e) equivalents.



    Each step in the fuel supply generates radioactive wastes.



Most of this material is controlled becoming  solid waste of vari-

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             CONVERSION:
             MODEL PLANT

             6,000 MT U3 O8 is converted to
             7,600 MT UF0 each year to supply
             the average requirements of 28 LWR
             power plants.
      MODEL MILL

      600,000 MT ore is milled to
      produce I, 140 MT  1)3 Og in
      ore concentrate each year, to
      supply the average requirements
      of 5.3 LWR power plants.
MODEL MINE

600,000 MT ore is mined each
year to supply the average
requirements of 5.3 LWR power
plants.
ENRICHMENT:
MODEL PUNT

4,700 MT enriched UF6 to
supply the average requirements
of 90 LWR power plants is
separated from 29, 000 MT UFO
each year.   24,300 MT UF6
depleted to 0.25% 235u are
added to the stockpile each year.
       FUEL REPROCESSING:
       MODEL PLANT

       Used fuel containing I,500 MTU
       is reprocessed each yeor to meet
       the average requirements of 43
       LWR power plants.
       FUEL FABRIC AT I ON:
       MODEL PLANT

       I, 350 MT enriched UF6 is
       converted to 1,040 MT
       which is sealed inside fuel
       assemblies to meet the average
       requirements of 26 LWR  power
       plants.
THE MODEL UNIT
LWR POWER PLANT

A plant of 1000 MWe capacity
requires a lifetime annual average
of 40 MT  UO2 (35 MTU enriched
to 3.2% 235U).   Used fuel
removed from the reactor  is assumed
to average 0.84% 235|j anc| to
have produced 33,000 MWD/MTU.
                                               WASTE   STORAGE   AND    DISPOSAL
                                                                                                                          Transportation represented by
                                                                                                                            the connecting arrows—»-
                                                                                                                          MT = metric ton
                                                                                                                             = 2,205 pounds
                                                                                                                         MTU = metric ton of uranium
                                  Figure 1-1.  Model facility relationships in the uranium fuel cycle for LWR power plants

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                        Table 1-1
Number of LWR's supported by model fuel supply facilities
    Type of model fuel     Number of on-line LWR's
      supply facility    Supported by model facility

    Mill                             5.3
    Conversion                      28
    Enrichment                      90
    Fabrication                     26

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      ous kinds; a small amount is released under controlled conditions




      to air and water in most steps in the cycle.  The limited number




      of radionuclides involved in these releases are naturally occur-




      ring radionuclides which make up part of the radiation background




      to which all people are exposed.  Mills and conversion facilities




      will release uranium-238 and its daughters including uranium




      -234, thorium-230, radium-226, and radon-222.  By the time the




      uranium leaves the conversion facility, it is purified to the




      point where only uranium-238 uranium-235, and uranium-234 are




      present.




          A projection of the growth of fuel supply facilities from




      1980 up to the year 2000 is shown in figure 1-2.  The number of




      such facilities up to about 1980 will be about the same as cur-




      rent industry capacity, which is discussed below.  The actual




      total number of LWR's installed can be estimated by dividing the




      number of on-line plants by the fraction of time that they are




      on line (load factor).  For the purpose of this report, no elec-




      trical power generation based on plutonium fuel was assumed.




1.2   Industry Operations




1.2.1 Mills




          The purpose of milling is to obtain U.O- in such a form that




      it can be converted, enriched, and eventually fabricated into




      reactor fuel.  Milling of uranium ore must be done to separate

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800
700
600
500
400
300
200
100
                              7
                             LWRs
                          AND POWER-   —
                    MILLS
                            CONVERSION-^//
                    FABRICATION  -
                                           NRICHMENT
                                 40
                                 30
                       20
                                  10
            1970
1980
1990
2000
         Figure  1-2. Projected nuclear fuel  cycle needs

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      uranium from extraneous rock.  This process is accomplished by


      mechanical crushing of the ore so that it can be dissolved by an


      acid leach, solvent extraction process.  Uranium is purified and


      concentrated in solvent extraction steps, separated by thickening


      and centrifuging, and finally calcined and pulverized for pack-


      aging in 55 gallon drums for shipment.  An alternate process for


      uranium milling is to use a carbonate leach process, however,


      there are no particular environmental advantages over the acid


      leach process.


1.2.2 Conversion Facilities



          A typical conversion facility converts uranium to uranium


      hexafluoride (UF&) prior to enrichment in sufficient quantities


      to support 28 1,000 MW(e)  reactor equivalents.  The two facili-


      ties in operation at the present time have capacity considerably


      in excess of that needed.   It is expected that about 30 such facil-


      ities will be operational  by the year 2000.


          Plans are underway at  the present time to start the recycling


      of uranium recovered from  the fuel reprocessing step.   It appears


      that each of the fuel reprocessing facilities may have a UF- pro-
                                                                 6

      duction capability for recycle of recovered uranium.   This approach


      would result in UFfi production facilities being located at fuel


      reprocessing sites.   A total of 3 or  4 such facilities could be


      operational by  about 1980.

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          At this time, no significant technological advances can be




      projected that will affect environmental considerations from




      these plants.  Accordingly, it is projected that UF, production




      plants in 1980 will resemble in most respects the plants of to-




      day, but, may be about double their size.




1.2.3 Enrichment Facilities




          Enrichment services for the nuclear industry are supplied by




      the three AEC-owned and contractor-operated gaseous diffusion




      plants.   Essentially any one of the existing plants operated




      independently would be adequate to  meet the current demand  for




      nuclear power plant fuel of about 5,000 metric  tons of  separa-




      tive work units  (SWU).   However,  since  all  three installations




      are operated  in  a  combined  fashion,  it  is difficult to  isolate




      the environmental  consideration of  an individual plant.




          It is  anticipated  that  the  capability of  the existing three-




      plant complex will be  increased from about  10,000 MT SWU to




      22-27,000 MT SWU by 1980.  This increased capability, enough  to




      support about 230 on-line reactors, will be achieved without  the




     construction of major new gaseous diffusion facilities and will




     be accomplished primarily by improving and upgrading present




     units.   Thus,  no new processing plants are required to meet the




     projected  1980 industry demands.  The power demand in the year




     2000 will  require about 4 such upgraded enrichment plant complexes,

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1.2.4 Fuel Fabrication Facilities



          One model fuel fabrication plant is sufficient to support 26



      on-line 1,000 MW(e) reactors.  There are currently 10 commercial


      plants which are capable of performing all or part of the current


      fuel fabrication process.  According to projections (3), a sub-



      stantial expansion of production capacity is anticipated in the



      next 5 years.  Existing plants with some shutdowns and some new


      additions will produce fuel assemblies from an enriched UF, feed.
                                                                6

          The industry is expected to comprise some 20 to 30 plants by


      the year 2000.  Most of the chemical effluents will be eliminated


      by future process improvements.


1.2.5 Transportation



          Transportation of fuel and waste products will increase sub-


      stantially over the next several years as the number of reactors



      and supporting facilities increases.  Both rail and truck ship-



      ments will be made.  The primary mode of exposure to the popu-


      lation will be from direct radiation resulting from the passage


      of such shipments along shipments routes.


1.3   Environmental Impact of Fuel Supply



          With the exception of transportation, the various components



      of the uranium fuel industry introduce naturally-occurring radio-


      active materials into the environment through discharges to both



      air and water.  The results are long-term radiation exposure to



      the skeleton and other organs of the body, especially the luag.

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                              10






 The doses and resultant effects were calculated using the tech-




 niques described in appendix A.




     The impacts of the various representative facilities are shown




 in table 1-2 in terms of discharges to the general environment,




 the resultant individual and population doses committed, and poten-




 tial health effects.   The doses were assumed to be delivered in




 two principal ways:  (1) directly from the effluent as it dispersed




 in the surrounding air or water environment, and (2)  through en-




 trainment in environmental pathways such as ingestion through




 food chains.  Dose commitments through environmental  pathways




 after the original deposition appear to be small in comparision




 to immediate exposure from the effluents directly,  therefore,




 the environmental considerations for these radionuclides were




 based on the plant operations themselves;  the dose  commitments




 and resultant effects from environmental buildup were found  to




 be mininal by comparison.




     The  data in  table 1-2  indicate  that, with the exception  of




 radon, discharges  of  naturally-occurring materials  for all model




 facilities  controlled to current  levels  of  good  practice are on




 the  order  of  4 Ci/yr  or less  and  that most  individual organ  doses




are  grouped below  70 mrem/yr.  With  the  exception of  milling,




bone doses range from 0.6  to  3 mreni/yr;  lung doses  from  1 to  70




mrem/yr.  Bone doses from milling were calculated to  be  as high




as 13 mrem/yr and lung doses as high as  450 mrem/yr in a case




with a short  site boundary distance, a situation that occurs

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                                                          Table 1-2
                   Radiological  impact  of model  fuel  supply  facilities - current effluent control procedures
Urani urn and
daughters
Facility discharged
Air Water
(Ci/yr) (Cl/yr)
Millb 0.2 4
Conversion
wet solvent 0.02 2
hydro fluor 0.06 0.8
Enrichment 0.05 0.6
Fabrication 0.005 0.5
Transportation
Maximum radiation
dose at boundary i^diate health 100 yr health
(mren/yr) effects committed effects committed
Air
450
(lung)
30
(lung)
70
(lung)
1
(bone)
10
(lung)

Water (effects/facility-30 yr) (effects/facili ty-30 yr)
13 0.10 0.006
(bone)
2 0.4 0.002
(bone)
1 0.2 0.005
(bone)
0.7 0.1 0.004
(bone)
0.6 0.1 0.0005
(bone)
0.02C 0
Total health >
effects commi ttecr
(effects/facility/yr)
A
0.1
0.4
0.2
O.I
0.1
0.02
Calculated assuming the dose is that which follows long term chronic exposure  -  but  only  to  that fraction of  intake resulting from
 30 years of plant operations; uranium effluents only.
bRadon-222 is not included.
cTotal health effects associated with 30 years of operation of 1  GW(e) cower reactor.

-------
                                   12







      infrequently because of relatively remote siting of mills.  The




      resultant health effects committed for 30 years operation of such




      facilities range as high as 0.4 effects taking into account 100-




      year exposures from environmentally deposited uranium and daugh-




      ters (radon excluded).




          The data in table 1-3 indicates that,  with the exception of




      radon,  discharges of naturally-occurring materials from model




      fuel facilities using optimum effluent control technologies are




      held to less than 1 curie/yr and that individual organ doses are




      below 15 mrem/yr.   Additional effluent controls were required on




      uranium mills and conversion facilities.




1.4   Control Technology Effectiveness




          A number of technologies are available to influence the en-




      vironmental  impact  of discharges of uranium and daughter products.




      Several of these were analyzed  in other sections  of  this report




      for  an  optimum  control  level based on  current practice and,  wher-




      ever possible,  a cost-effectiveness of alternative control  options.




      Table 1-4 shows the  results  of  this analysis  in terms  of the total




      fuel supply  industry.   The data were determined for  present  worth




      costs of averting annual health effects fron  operations  of repre-




      sentative facilities.




         The greatest effectiveness  of  reducing health effects occurs




      from control options applied to  atmospheric discharges from  con-




     version and fabrication facilities.  Holding  pond treatment  for




     liquid discharges at conversion  facilities and enrichment opera-

-------
                                        Table 1-3
Radiological  impact of model  fuel  supply facilities - optiura effluent control  procedures
Facility
Mill
Conversion
wet solvent
Hydrofluor
Enrichment
Fabrication
Tr«ancnnir*1'a'f"i nn
Optimum level of
controls
Additional bag filters and
HEPA filters; catch basin
and pumps, to present con-
trols
Additional bag filters and
water treatment to present
controls
Additional bag filters to
present controls
Present controls
Present controls
Prp«;pnt- rontrn"l<;
Uranium and daughters
discharged
air water
(Ci/yr)
0.004
0.01
0.02
0.05
0.05
n
(Ci/yr}
0
0.2
0.8
0.06
0.5
n
Maximum radiation
dose at boundary
air water
(mrem/yr) (mrem/yr)
11 0
(lung)
3 0.3
(lung) (bone)
7 1
(lung) (bone)
1 0.7
(bone) (bone)
10 0.6
(bone) (bone)
total health effects
commi tted
(effects/facility-30 yr)
0.002
0.03
0.2
0.1
0.1
n.n?






-------
                          Table 1-4
Coit effectiveness of control technology for the fuel  supply
Operation
Milling





Conversion -
Wet solvent



Conversion -
Hydrofluor



Enrichment

Fabrication





a - Effects not
Health effects
before control
System control option (effects/facility-30 yr)
Wet dust collector (yellow cake drying)
Wet dust collector (ore crushing)
HEPA System (yellow cake drying)
Bag filter (ore crushing)
Clay core dam
Seepage return added to clay core dam

Bag filters
2nd bag filters in series
Settling ponds
Additional chemical treatment

Bag filters
2nd bag filters in series
Settling ponds
Additional chemical treatment
(Airborne releases)9
Holding pond
Scrubber and prefilter
1 HEPA
2nd HEPA in series
3rd HEPA in series
Settling tank
Precipitation and flocculation
critical compared to the water pathway
>1
8 x ID'2
1 x TO'2
3 x ID'3
>9
0.09

<1.5
0.015
>4
0.4

>4
0.04
>1
0.15
---
>10
	
>500
0.5
0.005
>0.9
0.09

Health effects Present
after control worth
(effects/facility-30 yr) (1970 $)
8 x TO'2
1 x ID'2
3 x 10~3
2 x 10'4
0.09
0

0.015
0.001
0.4
0.04

0.04
0.004
0.15
0.01


0.13
>500
0.5
0.005
0.0002
0.09
0.002

52,000
280,000
10,000
280,000
4,000,000
600,000

1 1 ,000
11,000
240,000
14,000,000

190,000
190,000
240,000
14,000,000


240,000


530,000
530,000
530,000
1,000,000
4,300,000


-------
                                  15






      tions are next in order of effectiveness.   The control options




      chosen are already operational in most facilities;  therefore,




      even though the effectiveness of reducing  health effects for




      other options is low,  industry practice has already achieved




      these levels of control.  In many cases such controls have pro-




      bably resulted from attempts to recover economically valuable




      uranium as part of the process involved.




1.4.1 Airborne Discharge Control




          Mills. Gaseous and particulate effuents are controlled at




      mills in three primary places:  the ore crushing area, the fine




      ore bins, and the yellow cake packaging and drying area.  Wet




      dust control systems are generally used in the ore crushing area




      and the fine ore storage bins; wet scrubbers and bag filters in




      various combinations are used in the drying and packaging area.




          Conversion Plants. The major treatment of gaseous effluents




      for conversion facilities is a wet scrubber system combined with




      HF recovery and a HL burner.  Bag filter systems are used to con-




      trol uranium dusts in both processes (4>J5).  The wet solvent ex-




      traction system also uges absorption towers for scrubbing out




      oxides of nitrogen (2).  Gaseous effluents escaping from the




      scrubber and bag filter,systems are released through stacks with-




      out further treatment.




          The scrubber system.configuration consists of a venturi sec-




      tion, a liquid-gas separator  (demister), fans and associated




      motors and controls.  The venturi section is a vertical conver-

-------
                               16




  gent-divergent section connected to the separator system by a


  horizontal elbow.  Waste gas from the process systems enters


  from the top into the converging system.  A concurrent flow of


  scrubber-liquid is introduced into the converging venturi where


  liquid-gas mixing takes place.   The gas and liquid flow to the


  separator with gaseous flow upward and the liquid exiting down-


  ward through a port.   The fan draft moves  the gas through a


  final demister after  which it is exhausted (6).


      Bag  filter systems or fabric collectors use  woven or  felted


  fabric bags.   Dust deposits  in the  porous  fabric and  the  pres-


  sure increases until  the  dust is removed by manual or automatic


  means.   Rapping,  shaking  gear, or automatic flow reversal mech-


  anisms are used to remove  and collect  the  dust (7).


     Enrichment Facilities. Effluent treatment is part of the


 recovery of uranium from gaseous  streams because of dollar value


 (8).   Gaseous and airborne materials are removed from streams


 with  cold traps and aluminum traps.   The efficiency of uranium


 removal is unknown (8).  Descriptions of the trap systems  used


 are not presently available.


    Fabrication Plants.  The system for  conversion of UF^ to UO
                                                        6       2

 is equipped with a scrubber-demister and one high efficiency


 particulate air (HEPA)  filter  for dust  removal  (2_).  Scrap recov-


 ery operations  exhaust chemical systems  through a scrubber-


demister.  Each system is equipped with  a HEPA filter  for  urani-


um dust removal.  The process  systems handling U0_ are assumed

-------
                                   17






      to use two HEPA filters independent of those in the conversion




      and scrap recovery systems.




          The effectiveness of high efficiency particulate air filters




      for uranium was assumed to be that for measurements made on pluto-




      nium entering and leaving two banks of HEPA filters (9).  The




      measured fractional removal of plutonium from air passing through




      two HEPA filters was 0.99999 (9).  Assuming uranium aerosols have




      the same characteristics as plutonium and the first filter is




      the most effective, the fractional removal was apportioned as




      0.999 for the first filter and 0.99 for the second filter.  A




      third HEPA filter in series was 94% efficient for removal of




      particulate plutonium passing through the first and second fil-




      ters (9).  The usual testing procedures for HEPA filters state




      removal efficiencies of 99.97% for 0.3 pm dioctyl phthalate




      (DOP) as a raonodispersed aerosol (10).  This measurement is a




      quality assurance test rather than an in-place filter perfor-




      mance test.




          Transportation. There are no planned releases of radioactive




      materials from transportation activities supporting the uranium




      fuel cycle.




1.4.2 Liquid Discharge Control




          Liquid waste streams are treated both to recover uranium and




      to reduce concentrations of entrained pollutants.




          A basic scheme of liquid waste treatment is to mechanically




      separate solid waste particles from the water of the waste

-------
                             18






 stream;  if necessary,  the waste is changed chemically so  that  it




 will become particles  which can be separated.   Residual chemicals




 in the waste stream must  then be neutralized,  so  that the efflu-




 ent is neither  too  acidic nor basic.




     Processes used  are high efficiency  centrifuges,  chemical treat-




 ments for  flocculation, precipitation and  neutralization,  filtra-




 tion and settling.




     Waste  matter which is dissolved  is  usually in the form of




 ions which may  be separated from the waste stream by passing it




 through  beds  of small  spheres of chemically treated  resins on




 which the  ions  are  absorbed.   Chemicals may be added to the waste




 stream to  change its characteristics  (e.g.,  neutralization) to




 cause the  dissolved waste to  become particles  which  may settle




 out or be  separated from  the  water by filters  or  centrifuges.




 Flocculation  is the addition  of  chemicals  which either  causes




 particles  to  be formed which  are large  enough  to  settle rapidly




 or  causes  the formation of  large,  quick-settling  particles to




 which small,  slow-settling  particles become attached.




     Settling  basins or ponds  are a preferred treatment  for




 liquid waste  streams because,  once constructed, their use  re-




 quires little power and maintenance.  They are  usually  an  exca-




vation about  4 feet deep  and may be several acres  in size.




Losses of the waste liquid  into  the ground  are  usually  consi-




dered undesirable;  if the soil is  such  that much  seepage into




the ground is likely, the ponds  may be  lined with  special  soils

-------
                                  19






      or artificial liners of plastic or chemically-sealed fabric.




          The effectiveness of individual processes varies widely,




      depending upon the nature of the waste.   At one conversion




      facility, neutralization and settling of liquid waste reduced




      its uranium content by a factor of 500,  its radium content by a




      factor of 4, and its thorium content by a factor of 180 (11).




      Waste concentrations are commonly reduced further before release




      by simple dilution.




1.5   Summary and Conclusions




          This analysis of the potential environmental impact of the




      uranium fuel supply industry, and of the feasibility of mini-




      mizing it in the various operations comprising the industry, has



      involved consideration of:




          1.  projections of the growth of milling, conversion, enrich-




          ment, fabrication and transportation operations through  the




          year 2000,




          2.   the technology for influencing discharges of natural-




          ly-occurring uranium and daughters, including estimates  of




          relative costs based on initial cost and operating expense,




          3.   the distribution throughout the environment of the  rad-




          ionuclides released during normal operation,




          4.   estimates of radiation doses to the affected organs of




          individuals and populations for sites with assumed atmospheric




          parameters and typical aquatic environments, and

-------
                             20
    5.   health effects expected to be associated with the esti-




    mated population doses.




    The major conclusions derived from these considerations are



as follows.




    1.   The various operations in the fuel supply industry are,




    in combination,  an integral part of the entire nuclear power




    industry.   Because most of  the radionuclides  involved  in all




    parts of  the industry  are naturally-occurring uranium  and




    daughters,  the industry can be  treated  as a combined opera-




    tion for purposes  of evaluating  its contribution to the  over-




    all discharge of radionuclides to  the environment and  their



    effects.




    2.   The quantities of uranium and daughter products dis-




    charged,  with the exception of radon and radon daughters,




   can be maintained to less than 1 curie per year for repre-




   sentative plants  with currently available and  commonly used




   control  technologies.   Consequently, if  projections of  nuc-




   lear power are  substantially correct,  the overall discharges




   of  such materials would not  be expected  to be  large through




   the year  2000 since the various  facilities support  several




   reactor requirements.




   3.   Control technology exists to avert  health effects  from




  discharges of uranium and daughter  products although many




  such technologies are a part of uranium recovery processes.




  The most cost-effective system to apply for risk reduction

-------
                                   21




          appears to be HEPA filters at fabrication plants followed by


          bag filters at conversion facilities and holding ponds for


          liquid effluent treatment at various facilities.


          4.   The consequences of the environmental buildup of uran-


          ium and daughter products, although many have long half-


          lives, do not appear large.  The major route of exposure is


          direct interaction of populations with the effluents immedi-


          ately following discharge.  Doses to individuals and organs


          (with the exception of doses from radon-222) have been esti-


          mated to be less than about 70 mrem/yr, with the exception


          of lung dose from airborne discharges from a uranium mill,


          which for short site boundary distances can go up to about


          450 mrem/yr.  These doses can be held to less than 15 mrem/yr


          by additional commonly used control technologies.



2.0   Uranium Milling


2.1   General Description of the Milling Process


          A uranium mill extracts uranium from ore.  The product is a


      semirefined uranium compound (U,0g)  called "yellowcake" which is


      the feed material for the production of uranium hexafloride (UF,).
                                                                     6

      About 20 mills are currently operating in the United States with


      average outputs ranging from 400 to 7,000 MT/yr.  These mills


      are characteristically located in arid, isolated regions of the


      west.


          Eighty percent of the yellowcake is produced by a sulfuric


      acid leach process;  the remainder by a sodium carbonate, alka-

-------
                              22





 line leach process.  The principal steps in the acid-leach, sol-




 vent-extraction process diagrammed in figure 2-1, are:




     a.    Ore is blended and crushed to pass through a 2.5 cm (1




          inch) screen.  The crushed ore is then wet ground in a




          rod or ball mill and is transferred as a slurry to leach-




          ing tanks.




     b.   The ore is contacted with sulfuric acid solution and an




          oxidizing reagent to leach uranium from the ore.  The




          product liquor is pumped to the solvent-extraction cir-




          cuit while the washed residues (tailings)  are sent to




          the tailings pond or pile.




     c.    Solvent extraction is used  to  purify  and concentrate




          the uranium.




     d.    The uranium is precipitated  with ammonia and transfer-




          red as  a slurry.




     e.    Thickening and centifuging are used to separate the




          uranium concentrate from residual  liquids.




     f.    The concentrate is calcined  and pulverized.




     g.    The  concentrate or yellowcake  is packaged in 208 liter




          (55  gallon) drums  for shipment.




    Large amounts of solid  waste  tailings remain  following the




removal of the uranium  from the ore.  A mill may  generate 1,800




metric tons per day of  tailings solids slurried in 2,500  metric




tons of waste milling solutions.  Over the life time  of the mill,




about 100 hectares  (250 acres) may permanently be committed to

-------
                                    H2S04
Solvent
Ammonia
Ore.

Crushing
Screening
Grinding
(a)
1
*-

Concentrate ^ —
Product
f
Acid Solvent
Leaching • •• ^- Extraction
(b) (c)
Tailings to >^ Raffinate
Retention Pond >v
Scrub
s J

ber
> ^w
Packaging Calcining _^
Pulverizing
(g> (f)
A
i
Precip
• ^^ nn
Wash
(d
Stack to
Atmosphere
t
Underflow
X
11
Cent
r
itation
d
ing
)
-

ilckening
and
:rifuging
(e)
                                                              Heat
                         T
                          Waste Liquor
                          to  Retention Pond
                                                                                                             N5
                                                                                                             OJ
                                 Figure 2-1  Uranium  mill  process diagram

-------
                                   24






      store this material.   These "tailings piles" will have a rad-




      iological impact on the environment through the air pathway by




      continuous discharge of radon-222 gas (a daughter of radium-




      226), through gamma rays given off by radon-222 and daughters




      which undergo radioactive decay, and finally through air and




      water pathways as radium-226 and thorium-230 are blown off the




      pile by wind and leached from the pile into surface waters.




          The radiological impact of these piles requires special




      considerations;  therefore, they will be treated separately in




      section 2.7.




2.2   The Model Mill




          A system of  model  plants has been assumed for each segment




      of the nuclear fuel cycle  in order to achieve a common base  for




      the comparison of radiation doses, committed health effects,  and




      radioactive  effluent control technology.




          The  model mill is  defined in terms of contribution to  the




      nuclear  fuel  cycle that  is consistent  with current and projected




      commercial industry practice (1).   Characteristics of  the  model




      mill are assumed to be:




          1.    600,000 MT ore milled  per year,




          2.    1,140 MT U-0- as  yellowcake produced  per  year,




          3.    use  of  the acid leach  process,




          4.    tailings  retention  pond  system which  uses a clay  core




               earth dam and local topographic  features  of the area to




               form the impoundment,

-------
                                  25





          5.   seepage through the dam into a river with a flow rate




               of 14 m /s,




          6.   production to supply the requirements of 5.3 LWR power




               plants on line, i.e., 5.3 GW(e) power/yr, and




          7.   location in a western state in an arid,  low-populated




               density region.




          Radiation dose rates and health effects that  might result




      from the discharges of radioactive effluents from the model mill




      were calculated using standard (x/Q) values, dose conversion




      factors, model pathways, and health effect conversion factors




      that are similar to those for other facilities in this discus-




      sion of the fuel supply cycle.  The factors and assumptions are




      discussed in appendix A.




          The operating lifetime of a uranium mill is commonly froia 12




      to 15 years, depending upon the local ore supply and the demand




      for uranium.  In a few instances, the operating lifetime may be




      longer and allowances are sometimes made for that possibility if




      it appears feasible.  For this model mill, an operating lifetime




      of 20 years has been selected.  Discussion of health effects from




      30 years of plant operation is only for convenience in comparison




      with other operations in the fuel supply system.




2.3   Releases of Radioactive Effluent from Uranium Mills




          The radioactivity associated with uranium mill effluents




      comes from the natural uranium and its daughter products present




      in the ore.  During the milling process, the bulk of the natural

-------
                                  26






      uranium is separated and concentrated while most of the radio-




      active daughter products of uranium remain in the uranium-




      depleted residues that are pumped to the tailings retention




      system.  Liquid and solid wastes from the milling operation will




      contain low level concentrations of these radioactive materials.




      Airborne radioactive releases include radon gas and particles of




      the ore and the product uranium oxide.  External radiation levels




      associated with uranium milling activities are low, rarely exceed-




      ing a few mrem/h even at surfaces of process vessels.




2.3.1 Airborne Releases




          The radiological releases from uranium milling operations




      include airborne particulates  and vapor.  Dusts containing urani-




      um and uranium daughter products (thorium-230 and radiun-226)




      are released  from ore piles,  the tailing retention system, and




      the ore crushing and grinding ventilation system.  Natural ura-




      nium is released from the yellowcake drying and packaging oper-




      ations as entrained solids.




          Radon gas is released from the leach tank vents,  ore piles,




      tailings retention system and  the ore crushing and grinding ven-




      tilation system.   There is no  practical  method presently avail-




      able to prevent the release of radon gas from uranium mills.




          Table 2-1 gives the estimated maximum release rates and




      conservative  estimates of site boundary  concentrations consid-




      ering all potential sources  of airborne  dust fumes and mists as




      predicted for the Highland Uranium Mill  in Wyoming (.2,3).   The

-------
                                       Table 2-1

Predicted airborne releases of radioactive materials from the Highland Uranium Mill
                     Release rate       Site boundary A a         Site boundary B
Radionuclide            (Ci/yr)         Air concentration         Air concentration
                                            (pCi/m3)                  (pCi/rrr1)
Uranium-natural
Thorium-230
0.1
.06
0.003
.001
0.0004
.0001
  (insoluble)
Radium-226
  (insoluble)             .06                  .001                     .0001
     Distance to site boundary A assumed to be 800 m (2,600 ft) west of mill.

     Distance to site boundary B assumed to be 5,200 m (12,700 ft) east of mill.
                                                                                                   ro

-------
                                   28






      capacity of the Highland Mill is about 1,200 MT/yr of yellow-




      cake.




2.3.2 Waterborne Releases




          The following discussion refers to the best of current pro-




      cedures of handling mill liquid wastes where these wastes  plus




      tailings are stored in a tailings retention pond system which




      uses an impervious clay cored earth dam and local topographic




      features of the area to form the impoundment.




          The liquid  effluent from a mill (acid-leach process) con-




      sists of waste  solutions,  from the leaching,  grinding,  extraction,




      and  washing circuits of the  mill.   The solutions,  which have  an




      initial pH of 1.5  to 2,  contain the unreacted  portion of the  sul-




      fur ic acid used as the  leaching agent  in the mill  process,  and




      sulfates and some  silica as  the primary  dissolved  solids with




      trace quantities of  soluble  metals  and organic  solvents.   This




      liquid  is  discharged with  the  solids into  the  tailings  pond.




          Concentrations of radioactive materials predicted in the




      2,500 MT/day of waste liquor from the Highland milling  plant  are




      shown  in table  2-2.  Radioactive products of radon decay may  also




     be present  in small concentrations.  Since the concentrations of




     radium-226  and thorium-230 are about an order of magnitude above




     the specified limits in 10 CFR 20, considerable effort must be




     exerted to prevent any releases of this material from the site.




     The waste liquor is, therefore, stored in the tailings retention




     pond  which is constructed to prevent discharge into the surface

-------
                       29
                   Table 2-2

Concentrations of radioactive effluents in
   waste liquor from a uranium mill
                          Concentration
     Radionuclide            (pCi/1)
   Uranium-natural             800a
   Radium-226                 350
   Thorium-230             22,000
   aAbout 0.001  g/ml.

-------
                              30






 water system and to minimize percolation into the ground.  This




 is a continuing potential problem requiring monitoring programs




 to insure that there is no significant movement of contaminated




 liquids into the environment.




     If an earth-fill, clay-cored dam retention system serves as




 a collection and storage system for the liquid and solid process




 wastes generated in the mill, it will permit the evaporation of




 most of the contained waste liquids and serve as a permanent




 receptacle for the residual solid tailings.  However, after the




 initial construction of the retention system, it is to be expec-




 ted that there will be some seepage of radionuclides through and




 around the dam (2_,_3_).   It has been estiroated that this seepage




 will diminish  over a period of about 2 years because of the




 sealing effect from accumulation of finer particles between the




 sandstone  grains.   On  the other hand,  sealing may not occur.




 Examples of  the total  quantities of radionuclides that are esti-




 mated to be  released under such conditions  are shown in table




 2-3.   Radium-226 is a  radionuclide  of  concern in this case.




 Radium-226 levels as high as  32 pCi/1  (4_) have been found in




 seepage  from current operating  mills.   Assuming  a  seepage rate




 of  300 liters per minute  (80  gpm),  the concentration of radium-




 226 seeping  into a  stream of  140 liters per  second  (5  cubic feet




per second)  is approximately  1  pCi/1 which  is  33% of  the  current




drinking water standards.  In the applicants environmental report




for the Highland Uranium Mill, a concentration of 350  pCi/1 was

-------
                              31
                          Table 2-3
 Estimates of quantities  of radionuclides  seeping through the
impoundment dam of a uranium mill  initially  and at 2 1/4 years
Radionuclide
Uranium
Thorium-230
Radium-226
Initial seepage
per day
350 pCi
9,600 pCi
150 yCi
Seepage per day
after 21/4 years
35 yCi to 3.5 yd'
960 yCi to 96 pCi
15 yCi to 1.5 yCi

-------
                                   32






      assumed bringing the  concentration of radium-226 in such a




      stream up to 12 pCi/1.  The Highland Uranium Mill is also




      estimated to release  to the tailings pond 22,000 pCi/1 thori-




      um-230 and trace quantities of short-lived radon daughter




      products.




          As an additional  example, the analysis of plant tailings




      effluents for the Humeca Uranium Mill is given in table 2-4 ( j>).




          The radiological  significance of seepage from tailings ponds




      will depend on the location of the pond.  In arid regions, the




      seepage may evaporate before leaving the site, leaving the radio-




      activity entrained and absorbed on soil.  Should the tailings




      pond be located near a river, minor leakage might be diluted suf-




      ficiently by the additional river water to meet relevant drink-




      ing water standards.  Discharge of pond seepage into streams pro-




      viding insufficient dilution and not under the control of the




      licensee would not be acceptable.  In such a case,  a secondary




      dam may be built below the primary dam to catch the seepage




      which may then be pumped back into the tailings ponds.




2.3.3 Radioactive Effluents from a Model Uranium Mill




          Because regulations have not required uranium mills to report




      the total amounts of each radionuclide discharged per year,  the




      source terms chosen for the model mill are based on limited infor-




      mation (,2_»J3,J5).   Source terms listed in table 2-5 for the model




      mill are  believed to be reasonably accurate estimates of  the quan-




      tities of  radioactive materials  discharged to air and water  path-

-------
                33
             Table 2-4





Analysis of plant tailings effluents



   from the Humeca Uranium Mill



     (alkaline leach process)







   Radionuclide           pCi/1






 Radium-226         10 to 2,000




 Thorium-230            0.1



 Uranium-238              4,000

-------
                               34
                          Table 2-5

Discharge of radionucTides to the environment from a model
             uranium mill  (acid leach process)
Radionuclide
Uranium
Radium-226
Thorium-230
Uranium
Thorium-230
Radium-226
Pathway
Air
Air
Air
Water
Water
Water
Possible
chemical
states
oxides
a
a
uo2++
Th++
Ra++
Source term
(Ci/yr)
0.1
0.06
0.06
0.1
3.5
0.06
   Not  known.

-------
                                  35






      ways by  real  facilities but  experimental confirmation of these




      values is  not yet  available.   Because uranium  is discharged to




      the air  pathway as ore dust  and  as  calcinated  yellowcake,  it will




      be considered as an insoluble  aerosol.  Radium-226  and  thorium-




      230 discharged as  ore dust will  also be considered  insoluble




      aerosols.   Seepage of process  liquors from tailings ponds  will




      be assumed to be discharged  directly into  a river  (appendix A).




2.4   Radiological Impact of a Model Mill



         Estimates of the radiation doses received  by individuals  in




      the vicinity of a  model mill from routine  effluents are given in




      tables 2-6 and 2-7, for doses  through the  air  and water pathways,




      respectively.  The estimated aggregate doses to the population




      in the vicinity of a mill are given in table 2-8.   The models




      for the dispersion and dose calculations are discussed in appen-




      dix A.




2.5   Health Effects Impact of a Model Mill




          The expected cost in health effects to members of the general




      population in  the vicinity of a model mill are presented in table




      2-9.   The models used for the calculation of health effects are




      given in appendix A.




2.6   Control Technology




2.6.1 Airborne Effluent Control Technology




          Hazardous  airborne gaseous  and particulate wastes are genera-




      ted in  the milling operation  from  a number of different sources.




      The major areas of the milling  operations  in  which gaseous and

-------
                                     36
                                 Table 2-6
         Radiation doses to individuals in the general population
             in the vicinity of a model mill, from inhalation
Source term
(Ci/yr)
0.1
(uranium)
0.06
(radium-226)
0.06
(thorium-230)
Critical
organ
Lung
Lung
Lung
Maximum dose to
Individual at plant
boundary
(mrem/yr per facility-yr)
190
130
130
Total 450
critical organ3*
Individuals within
(mrem/yr per facili
0.04
0.03
0.03
0.10

80 ki
ty-y



 Each  facility  supports  5.3 on-line  1 GW(e) power plants.

3Listed  mrem/yr radiation dose will  result from each year of facility
 operations.

-------
                                         37
                                      Table  2-7
              Radiation  doses  to  individuals  in  the  general population
                in  the vicinity of a  model  mill,  from drinking water
Source term
  (Ci/yr)
  Critical
   organ
             Maximum dose  to critical  organ**

  Individual  at plant
       boundary
(mrem/yr per facility-yr)
                                                        Individual within  300 km

                                                        (mrem/yr per facility-yr)
    0.1          Bone
 (uranium)    $oft t1ssuec
    0.06
 (radium-226)
    3.5
 (thorium-230)
   Bone

Soft tissue0

   Bone
         2
         0.2

         2

         0.06

         9
           Total dose — bone    13

           Total dose -soft tissue0 0.3
0.2

0.02

0.2

0.006

0.9



1.3

0.03
  aEach facility suooorts 5.3 on-line 1 GW(e) power plants.

   Listed mrem/yr radiation dose will result from each year of facility
   operations.

  cAverage radiation dose to all organs except bone.

-------
                    38
                Table 2-8
Aggregate dose to the general population
     in the vicinity of a model  mill
Source
(Ci/yr)
0.1
(uranium)
0.06
(radium-226)
0.06
(thorium- 230)
0.1
(uranium)
0.06
(radium-226)
3.5
(thorium- 230)
Pathway
Air
Air
Air
Total dose
Water
Water
Water
Total dose
Tribal Hnco
Critical
organ
Lung
Lung
Lung
Bone
Soft tissue
Bone
Soft tissue
Bone
Soft tissue

Aggregate dose to population
(dose to critical organs)
(rem/yr per facility-yr)
2
2
2
	 c.
10
1.0
8.1
0.3
39
	 K7
	 — 	 1






-------
                                            39
                                        Table 2-9

                   Committed health effects to the general  population
                             in the vicinity of a model  mill
                                  (acid leach process)
Pathway
Air
Water

Critical Mortal ityb
organ (H.E./facility-yr)
Lung 0.0003
Bone 0.0015
Soft tissue 0.0002
Nonfatal effects'5
(H.E./facility-yr)
0
0.0009
0.0002
Genetic effects
(H.E./facility-yr)
0
0
0.0002
                      Totals   0.002
0.001
0.0002
Total health effects for 30 years of plant operations is 0.1  effects/facility-30 yr.

   aEach plant will support 5.3 on-line 1  GW(e) power reactors.
   ^Listed health effects will result from each year of facility operations.
    H.E. - health effect

-------
                             40






 particulate effluents must be  controlled are the ore crushing




 area,  the fine ore bins,  and the yellowcake packaging and  drying




 area.   Current practice involves the  use of wet dust control




 systems for the ore crushing area and fine  ore storage bins and




 wet scrubbers with bag filters for the yellowcake packaging and




 drying areas.   A 95% efficient wet dust control system for the




 crusher costs approximately $14,000.   Including the  cost of instal-




 lation,  the total cost could range from $30,000 to $50,000.  The




 fine ore bin can be controlled with a similar  device except that




 it  is  smaller because the  air  flow rate from the bins is less.




 The purchase price of such a wet collecting device is $3,000 to




 $7,000.   The total cost of the unit including  installation would




 range  from  $6,000 to  $11,000.




     Control of effluents produced  in  the yellowcake  packaging




 and drying  system is  currently achieved by  using wet scrubbers




 or  wet  scrubber-bag filter units.   A  wet scrubber-bag filter




 unit currently in use in a modern mill  is 99%  efficient and can




 handle a  flow  rate of  1 m3/s (2,250 cfm)  of  effluent gases (2).




 The purchase price of  such a unit  is  approximately $4,000  to




which an  installation  cost  of  from  $8,000 to $12,000  is added.




The total cost  is  about $15,000.



    Older mills use only wet scrubbers  for control of off-gases




from the yellowcake drying  furnace  and  a bag filter at the yel-




lowcake drumming  station.   The scrubbers used on furnace off-




gases cost from $8,000 to  $12,000 including installation and

-------
                            41






have an efficiency of 98.5%.  Bag filters currently in use range




from $5,000 up, including installation.  A bag filter effectively




controls 99.8% of the fugitive yellowcake.  The total cost for




scrubbing and filtering of the yellowcake system ranges from




$13,000 to $17,000 and up and gives an effective system control




of about 99%.  Dust collection and control efficiencies can vary




depending upon the type of equipment and the power input.  By




increasing the power applied to a given control device, the pres-




sure drop across the collector increases resulting in an increased




efficiency of particulate removal.  The increase in power use




results in an increased cost of operation and may also result in




increased maintenance costs.  Assuming that a given unit is de-




signed for such efficiencies, the capital cost for a control




unit would be similar whether the unit is to be operated at 90%




efficiency or 99%, but operating costs would vary depending upon




the cost of power, the desired efficiency and the frequency of




maintenance.  Additional control efficiencies and costs can be




calculated for the model mill and these are found in table 2-10.




    Other sources of gas and dust which can be controlled are




the open pit mine haul roads and the ore storage and blending




piles.  In some instances the liquid content of the ore as mined




has been said to be sufficiently high  to eliminate most dust




formation in the ore storage and blending area; due to insuf-




ficient information, this case will not be considered at present




beyond stating that the problem appears significant, and it can

-------
                                          42


                                     Table 2-10


           Cost and reduction of effluents for control  technology for mills
Capital
cost
Control Method (1970 dollars)
Annual
operating
cost
(1970 dollars)
Effluent
percent
reduction
A.  Liquids and solids
    1

    2.
    3.
    4.

    5.
    6.
    7.
    8.
Diked solids retention
  (total liquid discharge)
( 1.) + neutralization
( 2.) + Bad 2 treatment
Clay core dam retention
  system
 4.)
 5.
 a.
 b.
(4.)
+ neutralization
+ Bad 2 treatment
+ seepage return
wel1s & pump
basin & pump
+ pond lining
    Gaseous
      (Crusher-fine ore bins)
    1 .   95% control
    2.   99% control

    Gaseous
      (Yellowcake packaging
        & drying)
    1.   98.5% control
          (drying only)
    2.   99.8% control
          (packaging)
    3.   99.30% control

    Gaseous
      (Tailing stabilization)13
    1.   No stabilization
    2.   0.6 meters (2  feet) of cover
    3.   6 meters  (20 feet)  of cover
                                   800,000
                                 1,800,000
                                     9,400
                                     8,000
                                 3,200,000
                                    50,000
                                    50,000
                                    10,000

                                     5,000

                                    48,000



                                         0
                                   250,000C
                                 2,400,000°
400,000
510,000
 90,000

490,000
600,000
                                                       3,500
                                                       3,900
                                                         350

                                                         280

                                                       1,000
 94.30

 99.50
 99.90
 99.20

 99.92
 99.99

100.00
100.00
100.00
                  95.00
                  99.00
                  99.00
                                                                        0.00
                                                                        5.0-10.0
                                                                       90.00

-------
                                     43

                           Table 2-10 (continued)

      Cost and reduction of effluents for control technology for mills
 This figure is based on a total  amount of radium discharged  per day  that  is
 available for dissolution to the water.   This  assumes  3% of  initial  radium
 in the ore will  be dissolved in  milling operation.   The dissolved  3% gives
 a starting figure from which reductions can be made.

Stabilization of the tailings pile is being considered from  the standpoint
 of radon reduction.   A major advantage of stabilization which  is not being
 considered is the elimination of wind erosion  and the  decreasing of  water
 erosion from the tailings pile.

GThe figures listed are for stabilization of a  depression-fill  tailings  pile
 and would have to be increased for a surface pile because of additional  costs
 for contouring for side slope reduction.

-------
                                   44
      be controlled in principle by sprinkling.  Dust generation on




      the ore haul road can also be controlled by sprinkling.   The




      model mill is assumed to utilize two sprinkling trucks at a cost




      of approximately $15,000 per item or a cost of $1,500 per year




      plus maintenance.




2.6.2 Waterborne Effluent Control Technology and Solid Waste Control




      Technology




          New mills in the Rocky Mountain area are using impoundment




      technology to try to reach zero liquid discharge levels.   Recent




      practice for treatment of solid and liquid wastes is to  select a




      natural ravine which has three basic qualifications for  waste




      storage:   (1) limited runoff, (2)  dammable downstream openings,




      and (3)  an underlying impermeable geologic formation. Diversion




      systems (dams and canals) are used to limit the runoff area




      emptying into the storage basin to prevent flooding of the ravine




      during a 50-100 year maximum rainfall occurrence.  The tailings




      dam, which should be clay cored, is keyed into the underlying




      impermeable formation, which, in one example,  is a low porosity




      shale.   Tailings solids slurried in waste process liquids are




      pumped to the impoundment reservoir for storage and liquid reduc-




      tion.   Liquid reduction is accomplished primarily by evaporation,




      but also  by seepage through the dam, the reservoir walls  and




      floor.   By filling a dammed natural depression with tailings a




      relatively flat,  stable contour is achieved.




          Impoundment of solids is being accomplished in older  mills

-------
                            45






merely by construction of a dike with natural materials and filling




the diked area with slurried tailings.  When full, the height of




the dike is increased with dried tailings to accommodate even




more waste material.  Process liquids which overflow the tailings




dike or seep through the dike are sometimes routed through a treat-




ment system and discharged to the environment.  The diking proce-




dure, which is less costly initially, creates an above-ground




pile of tailings which is difficult and costly to stabilize.




    Stabilization of a tailings pile involves grading the tailings




area to lessen side slopes, establishing drainage diversion, cover-




ing with nonradioactive material, and revegetating the area.  In




semiarid regions it may be necessary to irrigate the pile to achieve




initial vegetation growth.  Other types of stabilization may also




be feasible.  One method involves the covering of the tailings




with large aggregate gravel from a river bottom.  Silt fines




which accompany the river gravel will blow away in a short  time




leaving what is effectively a wind proof rip rap, thus signifi-




cantly reducing or eliminating migration of the tailings outside




the controlled area.  Assuming costs of 38c per cubic meter (29
-------
                             46





 of difficulties faced in grading,  covering,  and revegetating  the




 potentially steep side slopes  (3).   The maintenance associated




 with perpetual care of a stabilized  dike system would  also be




 higher  than that for the depression  fill system if  there  is col-




 lapse of side slopes and possibly  inadequate drainage  of  preci-




 pition  from the pile.   A rough calculation,  performed  by  the  Oak




 Ridge National Laboratory,  indicates that covering  a tailings




 pile with 6 meters  (20 feet) of dirt will reduce the radon emana-




 tions by about 90%.  A 6 meter cover and seeding would cost approx-




 imately $23,500 per  hectare ($9,500  per acre) or $2,375,000 for




 a  100 hectare pile.  Two waste control  options  are  thus available




 for  liquid  and solid waste  control from a mill.   Either the li-




 quids are treated to remove all but  insignificant amounts of  rad-




 ioactivity  before being  discharged into a river  or  the liquids




 can  be  totally impounded in ponds so that further treatment is




 not  necessary.   Solids must be impounded  in  both procedures.




     A mill  operator  can  route  the tailings,  which are  slurried




 in process  liquids,  into a  settling  pond.  Following settling of




 the  solids,  the process  liquids will overflow into  a collection




 basin below the settling pond.  Waste liquids then  can be treated




with lime to neutralize  the acid picked up in the leaching opera-




 tion.   (Process  liquids  from an alkaline  leach mill  can be neu-




 tralized with FeSO,-H.O).   Assuming  an average dosage  of  136 kg




 (300 pounds) of  sulfuric  acid  to leach each metric  ton of ore




milled,  and a lime cost  of  0.44$ per kilogram of  sulfuric acid

-------
                             47





applied, the cost of neutralization chemicals is calculated to




be $360,000 per year for the model mill (.T.,.8).  (A dosage of 18




kg of sulfuric acid/metric ton of ore would have -an associate




neutralization cost of $48,000 per year).  The total costs of




neutralization include purchasing, hauling, and applying the lime




to the process liquids is estimated to cost around $400,000 per




year.  Neutralization will effectively decrease the thorium con-




centration in the process liquids by 100% and the radium by 90%




since both are insoluble in neutral or alkaline carbonate solutions.




    If additional reduction of dissolved radium levels in the




process liquids from the mill is desired the waste can be further




treated with barium chloride (BaClp.  This treatment will cause




the radium to be precipitated as barium-radium sulfate.  Assuming




an average liquid waste production of 1,250 liters per metric




ton of ore processed, a barium chloride dosage of 300 mg/1 of




waste, and a cost of $23 per 50 kg, the yearly cost of barium




chloride would be $104,000.  The total cost of barium treatment




would be around $110,000 or effectively equal to the purchase




price of the barium chloride since hauling and application equip-




ment cost is estimated to be only a few thousand dollars.  This




treatment removes 90% of the dissolved radium in the liquids sb




that when coupled with neutralization, a 99% radium reduction is




achieved.  If the concentrations of radioactivity are small enough,




the process liquids are then discharged to a nearby river.




    A second option involves the construction of a complete tail-

-------
                              48





  ings  retention  system.  This  system with  its clay core dam and




  impervious underlying geological  formation is considered to be




  effectively a 100% liquid holdup  system,  although seepage can be




  expected.  The  retention system,  however, alleviates the need




  for neutralization and barium chloride treatment except to the




  extent that the radioactivity concentrations of the seepage would




  be lessened if  this treatment were carried out.  Assuming that




  the clay-cored retention dam was 460 meters long, 30 meters high,




  and 6 meters at the crest, has face slopes of 2 to 1 and 2.5 to




  1, and a cost of about $2.00 per cubic meter to construct,  the




  total construction cost would be approximately $1,750,000.    This




 control would eliminate all effluents  and  therefore all exposures




 to uncontrolled  areas  with the exception of  those exposures due




 to radon-222  and its daughter products.




     Two methods  for seepage collection and return are being con-




 sidered for new  mills.   Seepage has been estimated to occur from




 a clay-core retention  dam  at a rate of 300 liters per minute.




 In that situation where  an impermeable geological formation




 underlies  the retention  system,  seepage  can be  collected in a




 catch  basin located at the  foot  of the dam.  The  collected  seepage




 can be pumped back into  the  retention  pond thus eliminating re-




 lease  to the offsite environment.  Assuming $0.38 per cubic meter




 of earth moved,  the collection basin would have an approximate
     Personal communication, Richard Bock, U.S. Bureau of Recla-




mation, Department of the Interior, Washington, B.C. (April 1973).

-------
                            49





cost of $800 (2).   This cost would vary depending upon whether




it was necessary to line the basin.  If necessary, lining could




be either clay or synthetic in nature.  Synthetic lining, at an




approximate cost of $3.20 per square meter including instalation




would be $32,000 per hectare.(about $13,000 per acre).  Total




cost with lining for a 460 mx6mxl.5m catch basin would be




about $6,000.  In that situation where either an underlying




impermeable geological formation is not existent or is not con-




tinuous, vertical seepage may occur to the underlying ground




water formation.  Wells may be drilled downstream of the reten-




tion system into the subsurface formations where seepage would




collect and this water is pumped back to the retention system.




Such a system requires specific favorable subsurface conditions.




If four wells were drilled to an average depth of 15 m (50 feet),




the cost per well would be about $500 or $2,000 total for




drilling.




    Pumps for the collection systems would be deployed in the




basin and in each well.  Two pumps of about 200 liter per minute




capacity would be utilized in the basin and one pump of  about




100 liter per minute capacity could be utilized in each  well.




Pump costs are approximately $1,700 for a 200 liter per  minute




(50 gpm) unit and $1,500 for 100 liter per minute (25 gpm) units.




It Is necessary that the pump be able to withstand acid  corrosion




and, therefore, must be made of stainless steel.




    The total cost of seepage collection would then be $9,400

-------
                                   50


      for the basin system or  $8,000 for the well  system or $470 a year

      and $400 a year, respectively.

          Another method to be considered to eliminate all liquid efflu-

      ents would involve the complete lining of the tailings retention

      system.  For the model mill, the area to be utilized for the tail-

      ings retention system is 100 hectares (250 acres).  Assuming the

      lining of the total surface area at a cost of $3.20 per square

      meter ($0.30 per square foot) including installation, the total

      expenditure for lining would be $3.2 million (JJ).  Exercise of

      this option would completely alleviate the need for neutraliza-

      tion,  barium chloride treatment or any other liquid waste treat-

      ment,  and would result in total containment of the liquid with

      the exception of evaporation.  The dose attributable to process

      liquids received by a  person in the uncontrolled area would be

      zero.

2.6.3 Effluent Controls for  the Model Mill

          Current effluent control systems  for  the model mill were

      assumed  to  be:

          1.    ore  crushing area  and  fine ore storage    -  wet dust
                                                           control system
                                                           (95% control)

          2.  yellow cake packaging and  drying  areas    -  wet  scrubbers
                                                         and  bag  filters
                                                          (99.3% control)

         3.  liquid and solid wastes                   -  clay  core
                                                         dam retention
                                                         system
                                                          (99.2% control)

-------
                                  51






          The additional  add-on controls for  airborne releases were




      assumed to be bag filters rated  at 95%  effectiveness and HEPA




      filters rated at 99% effectiveness.   Liquid  releases seeping




      through the dam were assumed collected  in a  basin and  returned




      to the tailings pond by pumps.




          The radiological impact of radioactive effluents versus




      controls for the model mill is shown in tables 2-11 and 2-12.




2.7   Uranium Mill Tailings Piles




2.7.1 Introduction




          Large scale milling of uranium ore  began in the United




      States in the late 1940's and will continue  indefinitely.   The




      average time of operation of a uranium mill  is about  12 to 15




      years.  As a result there are currently as many inactive mills




      as active mills.  When the uranium is extracted from the ore,




      more than 99 percent of the ore  material becomes the mill wastes




      or tailings, a slurry of sandlike material in waste solutions.




      The tailings are pumped to a nearby location where the solids




      settle out and soon accumulate to form a tailings pile.  Each




      location where a mill is operating or has operated has an accumu-




      lation of tailings.  As of 1970, there were more than 80 million




      metric tons  of tailings occupying more than 850 hectares  (2,100




      acres) of land.




          More than 97 percent of  the radioactive decay products of




      uranium and  about  4 percent  of  the uranium  from  the ore remain




      in  these  tailings.  The concentration  of  radium-226 in the

-------
                                                     Table 2-11
                   Radiological impact of airborne effluents vs controls for a model  uranium mill
Controls
None
Wet dust collector on
yellowcake packaging
and drying
Wet dust collector on
crusher and ore binsa
Additional HEPA System
on yellowcake packaging
and drying area
Additional bag filter
on crusher and ore bins
Source
term
(Ci/yr)
>15


1.6

0.2


0.07

0.004
Max. dose to the
individual
(mrem/yr, lung)
>30,000


3,600

450


150

10
Total health effects
30 yr plant operations
(H.E./facility-30 yr)
>1


8 x 10'2
f\
1 x 10"^


3 x 10*3

2 x 10~4
Capital
cost
(1970 $/facJ
0


15,000

100,000


1,400

100,000
Annual
operating
cost
(1970 $/fac)
0


630

7,400


600

7,400
Present worth
(1970 $/fac.)
0


52,000

280,000


10,000

280,000
Current levels of controls.
H.E. - health effects

-------
                                                       Table 2-12
                    Radiological  impact of waterborne effluents vs controls for a model uranium mill
Controls
None
Clay core dama
retention system
Seepage return sys-
tem with clay core
damb
Lined clay core dam
retention system
Source
term
(Ci/yr)
>400
4
0
0
Max. dose to the
individual
(mretn/yr, bone)
>1,300
13
0
0
Total health effects
30 plant operations
(H.E./facilitv-30 vr)
"9
0.09
0
0
Capital
cost
(1970 $/fac.)
0
1,800,000
1,809,000
5,100,000
Annual
operating
cost
(1970 $/fac.)
0
90,000
90,000
90,000
Present worth
(1970 $/fac.)
0
4,000,000
4,600,000
11,000,000




aCurrent level of control if seepage is to a river.
 Current level of control if seepage would be to offsite stream.

 H.E. - health effects
                                                                                                                                Ul
                                                                                                                                UJ

-------
                                   54



       tailings averages about  700 pCi/g,  indicating an inventory of



       about 56,000 Ci of radium-226 in these piles.  The radon-222



       decay product of radium-226 emanates from these piles at an


                                     2
       average rate of about 600 pCi/m -s, representing a total release



       of radon gas of more than 150,000 Ci/yr.  The tailings piles



       release radioactive material to the air as radon gas, as air-



       borne particulates, and as waterborne radionuclides leached out



       by precipitation, surface runoff, and the waste solutions.  Suf-



       ficient radioactivity is in the tailings to create a weak field



       of gamma radiation in the immediate vicinity of the tailings.



      Because of the presence in the tailings of thorium-230,  which by



      its decay maintains the radium inventory, the radioactivity in



      the tailings will remain almost  constant for thousands of years.



2.7.2 Source Term



          Uranium is widely distributed in nature, but generally in



      concentrations too small for  economic recovery.   Although ura-



      nium is  found in  a number of  different  types of  rocks,  the ores



      most  commonly mined in the United States  are ground water depo-



      sited uranium minerals  in sandstone. The uranium is frequently



      accompanied by vanadium  in these  ores.  The  only thorium commonly



      found in  these ores  is that resulting from the radioactive decay



      of  uranium.



         Most of the uranium ores being milled in this country are



      sandstones  consisting of  silica grains poorly cemented together



      with  materials such as calcium carbonate  and containing  some

-------
                             55






 clay minerals.  In the milling process, the sandstone is broken




 down and after  the uranium values  (and sometimes vanadium) are




 extracted,  essentially the whole original mass remains as tails.




 The tails consist of the original  sand grains plus slimes made




 up of  the clay  minerals and other  materials from between the sand-




 stone  grains.   The slimes may constitute 15 to 60 percent by




 weight of the tailings solids; commonly about one quarter.  The




 slimes may  have concentrations of  radioactivity 3 to 20 times




 those  in the sands, and commonly have about three quarters of




 the total radioactivity in the tailings.




    The radioactivity in uranium ores is not uniform from ore to




 ore.   It depends, of course, on the amount of uranium in the ore.




 It also depends upon the length of time the uranium has been in




 the ore; for example, if the uranium has been in place ten mil-




 lion years, secular equilibrium may have been reached.  This




 would  be so if  no processes of removal or addition, other than




 radioactive decay, were changing the quantities of radionuclides




 present.  Secular equilibrium means, in this case, that one curie




 of uranium-238  is accompanied by one curie of each decay product




 in its decay chain, i.e., one curie of thorium-230, one curie of




 radium-226, etc.  If the uranium has been in place only 100,000




 years, secular  equilibrium will not have been reached.  Examples




 of removal processes which may upset equilibrium are leaching by




 ground water, and diffusion of the radon gas away from the ura-




nium,for instance, in highly permeable sandstones.  In the

-------
                             56





 majority of the uranium ores being mined in the United States,




 the distribution of radioactivity approximates the condition of




 secular equilibrium.  The principal decay chain is that begin-




 ning with uranium-238 and ending with lead-206.  The other decay




 chain,  beginning with uranium-235 and ending with lead-207,  con-




 tributes about 5 percent of the total radioactivity.




     Most of the ores being mined are 0.1% or more uranium oxide.




 The ores are usually stockpiled by the mill and blended to pro-




 vide a  uniform mill feed of about 0.2% uranium oxide.   The radio-




 activity concentrations  are those associated with the  0.2% ura-




 nium.   Twenty to eighty  percent of the radon gas in the ore and




 small fractions of  the other radionuclides  are released to the




 environment during  milling.  Small fractions of some radionuclides




 are also shipped out  in  the yellowcake and  vanadium pentoxide




 mill products.   The radium-226  in the  yellowcake varies from




 0.001%  to 0.2%  of that passing  through the  mill for the acid-




 leach process,  and  from  1.5% to  2.2% for  the Alkaline-leach  pro-




 cess.  The  radium in  the vanadium pentoxide may be  1%  of  that




 passing  through the mill.   It is  likely that similar fractions




 of  the other radionuclides  are also in the  mill product.  The




 problem of radium contamination and the radon  it  produces is, of




 course,  present  in other industries, e.g.,  the  vanadium processing




 industry.  In any case, almost all the  radioactive decay products




of the uranium  in the ore find their way to  the tailings, mostly




in the tailings solids, but with small percentages in solution.

-------
,v<
                             57
     Ore  that  is 0.2% by weight of uranium oxide  (U00_) contains
                                                  J o

 0.00056  grams radium-226 per metric ton of ore if secular equili-


 brium of  the  radionuclides is assumed.  Assuming that essentially


 all  the  radium remains with the tailings there will be 560 pCi


 radium-226 per gram of tailings.  Reported values range from 100


 to 1,000  pCi/g with values from 700 to 800 common.  The higher


 values probably represent tailings from richer ores.  Culot, et


 al.  (10)  have measured the sand fraction of tailings to deter-


 mine that portion of radium which releases radon to the atmosphere.


 The  tailings  sand they used contained 125 pCi radium per gram.


 They determined that 23% of the radium in the tailings sand could


 release radon to the atmosphere.  This will be assumed to hold


 for  the slimes also, although Pearson (11) indicates that the


 smaller particles may release a greater fraction.


    The net density of dry tailings is about 1.6 g/ml, implying


 a possible release rate of 430 pCi/m3-s of tailings.  However,


 these piles may be over 10 m thick and average over 5 m.  Not


 all radon produced deep in the pile will escape to the surface


before undergoing radioactive decay.  A measure of the effect of


 the depth is the "relaxation length," the depth from which the


 fraction  (1-1/e)  or 63% of the radon escapes.   For an average


relaxation length of 1.15 m for sand (10), the release rate of


radon is calculated to be about 500 PCi/m2-s from the surface of

                          226
a pile containing 560 pCi    Ra/g.  Approximately 3 meters depth


of tailings are required to produce close to the maximum radon

-------
                             58


flux.

    While mills are in operation, most of the tailings may be


saturated with water or under water in tailings ponds.  The


water will tend to prevent the escape of the radon gas.  There


do not seem to be any measurements of radon releases from satur-


ated tailings or tailings ponds, but theoretical calculations


(3) indicate that saturating a dry tailings pile with water will


reduce its radon emissions by a factor of about 25.  This indi-

                                      2
cates a release rate of about 20 pCi/m -s for a radium concen-


tration of 560 pCi/g.  For comparison, the natural background

                                                 2
release of radon from the ground is about 1 pCi/m -s in most of


the country; it may be 100 times greater over uranium deposits


(11).
                                   c  o
    Applying these values to 5 x 10  m  of tailings (about 125


acres) containing 560 pCi 226Ra/g gives for a years release:


    1.  7,900          Ci/yr - 5 x 105 m2              - Dry tailings


    2.    320          Ci/yr - 5 x 105 m2              - Tailings pond

                                     5  2
    3.     16          Ci/yr - 5 x 10  m               - Natural
                                                         background


    At operating mills where the tailings pond and pile are still


receiving tailings, most of the tailings solids will be quite


wet; perhaps two-thirds of the area will be saturated to the


surface or under water and the remaining third may have a depth


of only about a meter that is relatively dry.  When the milling


operation is discontinued, the sands will dry quickly.  However,


if the slimes have been segregated and not mixed with the sands,

-------
                                  59

      they  may  retain moisture  longer.
         The radon release  rate  at  any  one  location  is known to vary
      over  a factor of  10 due to  effects of  weather,  i.e., wind speed,
      barometric  pressure, atmospheric stability,  rain fall and snox?
      cover.
         The gamma radiation from tailings  is  low intensity and the
      majority  of the photons are low energy.   Net average exposure
      rates have  been measured  with thermoluminscent  dosimeters on the
      face  of four piles and ranged from 0.2 to 1.1 mrem/hour  (12).
      These measurements also indicated  that the external gamma radia-
      tion  dose 50 meters from  the tailings  piles is  at  normal back-
      ground level.
2.7.3 Radiation Dose and Health Effects  to Members of the General
      Population in the Vicinity of a Uranium Mill Tailings Pile
         A plume from a tailings pile  1,000 meters square (250 acres)
      is more diffuse  at 1 km from the  pile  edge than if the same
      amount of curies  were discharged  from a point source at the
      center of the pile.  The  (x/Q)  for an area source is therefore
                                    cl
      smaller by a factor of about 4 compared to the value for a point
      source located at the center of the pile.  For a model pile
                              —                —7    3
      1,000 meters square, a (x/Q)  of  4.5 x 10   s/m  was assumed to
                                  ci
      calculate air concentrations of radon-222 1 km from the pile
      edge.  Calculations and pathway assumptions are otherwise the
      same as for the model mill; the dose conversion factor for
      radon-222 was assumed to be 4 mrem/yr per pCi/m  of radon-222

-------
                                   60


      (section 2.7.5).

          For a model dry pile 1,000 meters square containing 560 pCi


      radium-226 per gram of tailings, the maximum exposed individual


      living downwind 1 km from the pile edge receives a dose of 900


      mrem/yr.  Persons living within 80 kri receive 2.2 mrem/yr giving


      an aggregate dose of 120 rem/yr to members of the general popula-
                                               _3
      tion.   The aggregate dose predicts 6 x 10   mortality events/pile-


      yr and 0.2 mortality events/pile-30 yr.

          Table 2-13 gives the radiological impact of a model uranium


      mill tailings pile.


2.7.4 Experimental Measurement of Radon around Tailings Piles


          Under a joint agreement between the U.S. Public Health Service


      and the U.S.  Atomic  Energy Commission and in cooperation with

      the Colorado Department of Public Health and the Utah State Divi-


      sion of Health,  a project was begun in 1967 to evaluate the pub-


      lic health aspects of  radon-222  in the vicinity of certain tail-


      ings piles.   Data from the study can be used to confirm radiation


      exposure predictions from radon  emmanating from tailings piles.


          Sampling stations  for the radon were operated to provide an


      estimation of yearly average radon concentrations.   These values


      include both the natural radon-222 background and the radon-222


      from the pile.   Stations not directly downwind were assumed  to


      receive a portion of the radon from the pile.


          Table 2-14 gives the results of the experimental measurements


      as well as predicted values  for  the two piles  for which the

-------
                                                  Table  2-13

         Radiological  impact of airborne effluents vs  controls  for a model uranium mill tailings pile
                                                  (250 acres)             (/orrL*Q  pe^-^-^^ }
Control s
None
Tailings ponda
,(2 ft water)
2 ft coverb
20 ft cover
TOO ft cover0
Source
term
(Ci/yr)
20,000
800
15,000
2,000
0
Max. dose to the
individual
(mrem/yr, lung)
1,300
50
980
130
0
Total health effects per
30 yr plant operations
(H.E,/facility-30 yr)
0,25
0.01
0.19
0.025
0
Present worth
(1970 dollars/facility)
0
0
150,000
1,400,000
Unknown
aPresent level of control while operational for recent mills.
^Present level of control for recent mills - post operational.
cTails used as back fill  in strip mine; original  layer of overburden is  replaced.   Ground-water effects must
 be considered in this option.
 H.E. - health effect

-------
                                                        Table  2-14
                       Experimental  and predicted values of radon-222 emanating from tailings piles
Predicted
Amount of Radium-226 concentration of
tailings Area concentration radon, 1 km from pile
Pile (tons) (m3) (pCi/g) (pCi/m3)
Grand Junc-a 2 x 10*6 2.2 x 10+5 900 80
tion
Salt Lakeb 1 x 10»6 4.3 x 10*5 1,100 200
City
Measured con- Radiation dose cal-
centration of radon culated from measured
1 km froqj pile concentration
(pCi/rn^) (mrem/yr)
600 3,200

300 1,100

aNatural radiation background from radon-222 - 2,400 mrem/yr.
bNatural radiation background from radon-222 -   600 mrem/yr.

-------
                                   63





      greatest amounts of experimental data were available.   For  the




      Grand Junction pile the difference between predicted and measured




      values could be partly explained by the fact that the wind  is




      blowing lengthwise down a long,  narrow pile.  The source term is




      behaving more as a point source than as a. diffuse source and the




      concentration of radon-222 downwind would, therefore,  tend  to be




      higher.  Both piles have since been stabilized by the addition




      of an earth cover.  While such a cover would tend to eliminate




      the loss of radium and thorium from the piles by wind erosion




      and water leaching, it would not be expected to reduce the  amount




      of radon-222 emanating by more than 25%.




2.7.5 Radon-222 Dosimetry




          Radon-222 dosimetry is a complex and difficult subject.




      Radon-222 (and daughters) is one of the few radionuclides known




      to have caused significant numbers of fatalities in occupationally




      exposed workers (12).   It is, therefore, unfortunately true that




      a certain limited amount of clinical evidence is available  con-




      cerning the consequences to humans from exposure to radon.   A




      biological effect of excess exposure to radon is a form of  lung




      cancer, considered to be nearly 100% fatal.  One concerned  with




      radon exposure is aware of past failures to provide adequate pro-




      tection and has reason to be conservative in any value judge-




      ments and assumptions he is forced to make concerning radon




      dosimetry.  Some of the major elements of lung dosimetry for




      radon are described below as they are related to the problem of

-------
                              64






 radon  emanations  from  tailings piles.  A general review is given




 in  reference 14.  An estimate of the dose conversion factor for




 radon will then be made following a brief discussion of the more




 relevant opinions concerning this problem.




     Table 2-15 lists the decay scheme and daughter products of




 radon-222.  Examination of this table indicates that pure radon-




 222 of itself is not as hazardous as is radon and its daughters




 together.  Being a noble gas, radon does not remain in the lungs




 and in addition,  radon is not in intimate contact with the




 tissue.  In the event of a disintegration of radon, the alpha




 energy  is likely  to be expended into a noncritical area of the




 lung.   Radon daughters, in particular polonium-218 and polonium-




 214 which are not  noble gas elements,  have chemical and physical




 properties that cause  them to be  deposited on the mucus layer




 covering the bronchial  epithelium of  the  lung leading to high




 dose rates to a region  of  the lung where  tumors  are most likely




 to  arise.   Radiation dose  caused  by radon is therefore a function



 of  the  state  of equilibrium between radon and its daughters at




 the  time of  exposure, and  therefore it  is not enough simply to




 know the radon-222 concentration alone.




     Given the case of radon emanating from tailings  piles when a




 5 m/s wind is blowing,  it  is likely that the dose near  the pile




will be  quite low because  emanating radon is free of daughters.




By the time the wind has carried the radon 1 or 2 km  (3 to 6




min.) the polonium-218 daughter has grown in and the dose

-------
                                 65








                             Table 2-15



                       Radon-222 decay scheme
Radionuclide
222Rn
218PO
214Pb
214Bi
214po
210pb
210B1
210Po
Half life
3 day
3.05 min
26.8 min
19.7 min
1.6 x l(Hs
22 yr
5 day
138 day
Emission
alpha
alpha
beta
beta
beta
beta
beta
alpha
Energy
5.5 MeV
6.00 MeV
.0.6 MeVa
>1 MeVa
7.68 MeV
Low3
1.2 MeVa
5.3 MeV
aMaximum energy of most intense beta

-------
                              65






 delivered to individuals exposed to this air increases sharply.




 The same effect Is achieved if the radon-loaded air is held up




 or delayed until the radon daughters can grow in.  A house may




 have as few as two turnovers of air per hour and can delay the




 radon in its passage more than 30 minutes.  For this reason,




 dose measurements made inside a house in the plume of a tailing




 pile should show higher exposure levels than similar measure-




 ments made outside the house.




     When an atom of radon-222 decays in air, it becomes an atom




 of polonium-218.   This polonium atom exists as  an ion,  i.e., it




 has an electrical charge.   This charge makes it highly suscepti-




 ble to absorption into an  airborne aerosol particle;  if inhaled,




 the ion is more likely to  be  captured  by the lung than  is the




 particle to which it might  have become attached.   The radiation




 dose delivered by  radon daughters  is assumed to be very much a




 function of the fraction of these  daughters remaining as  ions




 rather  than absorbed into particles.   The  cleaner  the air from




 particulate matter, the higher  the dose  rate will  be  from radon




 daughters because more  daughters will  be present as ions  rather




 than absorbed into particles.   Therefore,  in western  states




where tailings piles are located, and where air is  presumably




lowest in aerosol concentrations, radiation dose rates  delivered




by exposure to a given  concentration of  radon-222 should be




higher than in more industrial  areas.  Air  conditioning may also




increase doses by removing significant numbers of particles from

-------
                             67





the air.




    The critical biological target in the lung is assumed to be




the nuclei of the basal cells of the bronchial epithelium.  Alpha




particles have a limited range in tissue.  To reach the basal




cells they must penetrate first a mucus layer, then parts of cer-




tain other cells.  The bronchial epithelium shows extreme vari-




ations in thickness because the wall of the bronchus tends to




fold upon itself.  In addition,  there is to be expected natural




variation in thickness of both the mucus layer and the inter-




vening cells if a population of all age groups is considered.




It is, therefore, a matter of some controversy exactly to what




depth the alpha particle must penetrate to deliver a critical



exposure.




    Given the above difficulties, which are by no means a com-




plete review of the problem, it should be clear why radon dosi-




metry does not give a simple correlation between the radon-222




concentration in air and the radiation dose delivered  to  the




lung.  The several approaches considered in this analysis are



described below.




    ICRP Publication No. 2 states that for occupational  exposures:




         "... Recent studies have indicated that when  radon and




         its daughters  are present  in ordinary air  the free ions



         of RaA  constitute only about 10 percent of the  total




         number  of RaA atoms  that would  be present  at  equilibrium




         and these unattached atoms deliver all  but a  small frac-

-------
                              68
          tion of the dose to the bronchi.  Based on these measured


          dose rates the (MFC)  for exposure to radon and daughter
                              SL

          products is found to be 3 x 10 /(I 4- lOOOf) where f is


          the fraction of the equilibrium amount of RaA ions which


          are unattached to nuclei."


     If f is taken to be 0.1 for "ordinary" air and assumed to


 range to 0.5 for "clean" air, the concentration of required to

                                  _O       -5            _O
 give 15 rem to the lung is 3 x 10   yCi/cm  to 0.6 x 10   \id/

   3
 cm ,respectively,  for a 40 hour week.   These figures must be


 divided by  2.92  for continuous exposure (168 h week).   The result

                o
 is that 1 pCi/m   radon gives a dose rate of 1.5 to 7.5 mrem/yr


 depending on the assumptions concerning the number of  free ions


 of polonium-218  present.   It is notable with this  model that in


 clean air where  the uptake of ions  by  particles may be slow,  that


 it would  require only  3 minutes time for 50% of equilibrium of


 RaA ions  to  occur thereby  yielding  the higher dose rate to the


 lung.


     A recent UNSCEAR report  (IS) has reviewed  the  literature on


 radon dosimetry  and  has recommended using a  more complex method


 of  estimating dose rate (table  2-16) from radon-222 concentra-


 tions.  Calculations based on values presented  in  table 2-15  and


using QF of  10 to convert  from  rads to  rems yields  for  various


penetration  depths to cells at  risk:


    1.   For adequate ventilation, 60 urn depth

                                3
                         1 pCi/m  radon-222 « 3.6 nrem/yr

-------
                                   69
                                Table  2-16


                                                                      222
Calculated alpha dose rates in mrad/yr from inhalation of short-lived    Rn


   daughter products to the basal  cell nuclei  of segmental  bronchi  (14)
Depth (urn)

Living accommodation:
ventilation3
Living accommodation:
ventilation15
Industrial premises0
Air-conditioned sites*1

adequate
inadequate


a 222Rn, Z18Po, 214Pb and 21
0.057 pCi/1, respectively.
ppp 91Q 91A 91
b *"Rn, ^'°Po, "*Pb and *'
15
550
,1,490
840
280
30
280
790
445
140
4
Bi concentrations:
Annual dose (6,000
Bi concentrations:
45
100
330
190
50
0.164, 0.
h) in mil
0.37, 0.3
60
40
120
75
15
148, 0.083
lirads.
5, 0.26 anc
70
1.5
5
3
0.6
and
i O.?l
                                                            .      .         .
      pCi/1, respectively.   Annual  dose (6,000 h) in millirads.

   c  222Rn, 218Po, 214Pb and 214Bi concentrations:   0.32, 0.31, 0.27,  0.25
      pCi/1, respectively.   Annual  dose (2,000 h) in millirads.
      ppp    71ft    91A       214.
   d  "''Rn, iloPo, iMfPb and tlHBi  concentrations:   0.17,  0.15, 0.074, 0.060
      pCi/1, respectively.  Annual  dose (2,000 h) in millirads.

-------
                              70
      2.    For inadequate ventilation,  60 inn depth
                                  o
                           1  pCi/m  radon-222 = 11 mrem/yr

      3.    For inadequate ventilation,  30 \im depth

                                  3
                           1  pCi/m  radon-222»71  mrem/yr

      Experimental measurements of radon  daughter  abundance levels

 in living quarters have been made  by Yeats,  et al.  (16) and con-

 verted to dose rates through the format of:


     1 working-level-month = 7 rads to the bronchial epithelium.

 They yielded an overall  conversion factor for radon exposure as

 experimentally measured  in dwellings of:

            3
     1 pCi/m  radon-222 = 35 mrem/yr


     The  10 CFR 20 (MFC)  occupational limit of 1 x 10~7 yCi/ml,

 which is assumed  to be equivalent to 15  rem/yr (40 hour week),

 yields if calculated for a 168  hour week:
                3
          1 pCi/m  =0.5 mrem/yr

                       3
    A value  of 1  pCi/m  radon-222 = 4  mrem/yr has been used  to

 calculate dose rates  resulting from exposure to radon-222  and

 daughters from tailings piles.   This represents an  acceptance of

 the UNSCEAR  recommendations  and  assumes  adequate  ventilation and

 60 ym penetration depth.   It does not represent the  worst con-

 ceivable  case; but because of the uncertainties,  it  is  considered

 an acceptable conversion  factor  to  estimate  the average dose to

large numbers of members  of the  general  population and for the

setting of generally applicable  environmental standards.
"
                                                              <*/<>  "

-------
                                  71
2.7.6 100-year Dose Commitment from Radon-222 Emanations  from Tailings




      Piles



          The 100-year dose committment  is  an attempt to  estimate the




      long term radiation dose and health effects that will result from




      radon emanating from the tailings  piles of  uranium  mills.   These




      health effects are in addition to  the effects that  occur from




      the immediate exposure of individuals within 80 km  of the plant




      during the 30 year operating lifetime of the plant.  Long term




      exposure occurs because the tailings from the mill contain long




      half-life radium-226, the parent of radon,  so that radon will be




      continually produced and will emanate from the pile indefinitely.




      After release, it was assumed that the radon will distribute




      over the eastern United States and into the northern hemisphere




      causing health effects.  While the dose to any individual  is




      extremely small, the number of people exposed is large  so  that




      because of the linear, nonthreshold health effects model,  the




      number of predicted health  effects is significant.




          The health effects committed as the result,of  each  year's




      plant operations (effluents)  exposing members  of the  general




      population to radiation for the following  100  years are calcu-




      lated.  The  committed health  effects for each  year of plant




      operations are  then summed  over the  lifetime of  the  plant  to




      give  the health  effects resulting  from  the 100-year  dose com-




      mittment for 30  years of plant operations.   The calculations are

-------
                                   72






      similar in concept to those given in appendix A, section 7.




          Results of the 100-year dose committment calculated for a




      uranium mill tailings pile are given in table 2-17.



2.8   Summary and Conclusion




          Both theoretical predictions and experimental evidence indi-




      cate that  individuals in the general population may be receiving




      very high  levels  of  radiation  exposure  to the lung caused  by the




      release  of radon  from uranium  mill tailings  piles.




         As examples:  For the Grand  Junction  pile,  the value is  3



      rem/yr to  certain residential  locations downwind  of  the pile,




      and for  the Salt Lake City pile, the corresponding value is  1



      rem/yr.




         For mills of recent design where most of the  tailings are




      expected to be under water for the operating life time of the




     plant, radon release rates from the wet tailings are expected to




     be about 4% of those from dry tailings.   However, when a. plant




     ceases operations, currently the pile is allowed to dry.   A 20-




     foot  covering of earth would then be  required to reduce radon



     emissions by 90% compared to an uncovered  dry pile.




        The highest  radiation dose  from the  model mills at  current




     control levels is  to  the  lung  (450 mrem/yr) of  individuals  that




     might  live  within  1 km of the plant.  Additional  filtration of



     the air streams  can reduce this value to less than 10 mrem per



     year.

-------
                                       73
                                   Table  2-17

           Health effects  resulting from  the 100-year dose commitment
           from radon-222  emanation from  a uranium mill  tailings  pile
                                   (250 acres)
                                           Health  effects  committed
                           _
 Exposed population        during  plant operation        following  plant operatior

Eastern United States                1                               120
Northern Hemisphere                  0.2                             80
Health effects from 100-year  dose commitment - 200 effects/facility-30 yr

-------
                                   74






          The model mill currently discharges 4 curies of activity




      (mostly thorium-230) to the water pathway.  This discharge, can




      be eliminated by a catch basin and pumps.




          Immediate health effects committed under current control




      levels are predicted to be 0.7 and 0.01 health effects/facili-




      ty-30 yr for the mill and the mill tailings pile, respectively,




      excluding radon.  As many as 200 health effects may result from




      the 100-year dose committment due to radon emanations from large




      uranium mill tailings piles.






3.0   Conversion Facilities



3.1   General Description of the Uranium Conversion Process(1,2)




          Uranium concentrate milled from ore must be converted to the




      volatile compound uranium hexafluoride (UF,) in order to be en-




      riched by the gaseous diffusion process.   Two different indus-




      trial processes are used for uranium hexafluoride production.




      The "hydrofluor process" consists of reduction, hydrofluorina-




      tion and fluorination of the ore concentrates to produce crude




      uranium hexafluoride followed by fractional distillation to ob-




      tain a pure product.   The wet solvent extraction process employs




      a  wet chemical solvent extraction step at the head end of the




      process to prepare high purity uranium feed prior to reduction,




      hydrofluorination,  and fluorination steps.   Each method is used




      to produce roughly equal quantities of uranium hexafluoride feed




      for the enrichment plants.   Illustrative  flow sheets are given




      in figures 3-1 and 3-2.

-------
VOLATILE IMPURITIES
                            75
CRACKED  AMMONIA
           Nil
     A   .  n A
ANHYDROUS HF
ORE J f |
CONCENTRATIONS PRE-PROCESS REDUCTION HYDROFLUOR-
^ nAHULmu »- 	 »- (NATION
	 LfL I") id
VOLATILE u /
| 'MPURITIES /IMPURITIES
LIQUID WASTES BURN[R /
OFF-GASES H n /
| i2 /
1 	
HF SCRUBBER
RECOVERY "*
x
r. CRUDE , 	 _ _ X
REFINED UF, FRACTIONAL UF. ho
6 ^ .. „"",..,"„„ --6 FlimRINATIDN Z F
PRODUCT LOADOUT DISTILLATION ^ ^*
I I
WASTES SOLID WASTES V






UF4




LUORINE
PLANT
1
VASTES
          Figure 3-1.   UF   production-hydrofluorprocess block diagram

-------
HNO 3
PRE-PROCESS DISSOLUTION
CONCENTRATIONS "^ 'NG UI(itSIIUN
[a] (b)
DILUTE
FOR REC\
F , HEAT
2'
REFINED UFC
V
HF
fCLE ^

b U^6 FLUORI- UF4
PRODUCT LOADQUT ^ nniiun ^
(h)
F2
TBP&HEXANE
*

(c)
vt

^ RE-EXTR
(d
1 RAFFINATE TO
0 STACK f HOLDING PONDS
A
» !
HE

t "2°

BUR
VOLATILES 1
HF, HEAT *

HYDROFLUOR- uu ;
(NATION "^
(el
t
ANHYDROUS
HF

AT CALH
(<

KER
I
\
ACTION
)

INING ,
*}*
uo3
I REDUCTION
(f)
1
CRACKED
AMMONIA
                                                                                            HEAT
Figure  3-2.   UF  production-wet solvent extraction-fluorination block diagram
              6

-------
                            77
    The two commercial plants (3.-5_) currently in operation




process approximately 10,000 metric tons of uranium into uranium




hexafluoride per year; 180 metric tons of uranium converted to




270 metric tons of uranium hexafluoride are required to support




a GW(e)-yr of electricity generated by  light water reactors.




    The uranium concentrate feed to a conversion plant contains




the equivalent of about 75% to 85% uranium oxide.  The conver-




sion process removes essentially all of the remaining impurities




and produces a highly purified uranium hexafluoride product.




The dry hydrofluor process separates impurities either as vola-




tile compounds or as solid constituents of ash.  The wet solvent




extraction method separates impurities by extracting the uranium




into organic solvent leaving the impurities behind dissolved in




an aqueous solution.  Therefore, the nature of the radioactive




effluents from the two processes differ substantially; the hydro-




fluor method releases radioactivity primarily in the gaseous and




solid state, while the solvent extraction method releases more




of its radioactive wastes dissolved in liquid effluents.




    Both plant designs stipulate virtually complete recovery of




uranium, total utilization of fluorine, and high utilization of




the other main reactants, (hydrogen, hydrogen fluoride, ammonia,




and nitric acid).  The plants are located in relatively sparsely




populated areas.  The range of population density in the vicinity




of the two existing production facilities is 10-15 people per




square kilometer (25-40 people per square mile); the region sur-

-------
                                  78






      rounding the plant using the dry hydrofluor process is the more




      densely populated.




3.2   The Model Conversion Facilities




          A system of model plants has been assumed for each segment




      of the nuclear  fuel cycle in order to achieve a common base for




      comparison of radiation doses, committed health effects,  and also




      radioactive effluent control technology.




          The model plant is defined in terms  of  a contribution to the




      nuclear fuel cycle that is consistent with  current and projected




      commercial nuclear industry practice.  However,  because the ura-




      nium hexafluoride  used by the commercial reactor industry is pro-




      duced in approximately equal quantities  by  two  different  methods,




      each with its own  characteristic amounts of radioactive effluents,




      two  types of  model conversion facilities will be assumed.   One




      is based on the wet solvent extraction procedure,  the  other on




      the  hydrofluor process.




          Each type of model plant is  assumed  to  process 5,000  MTU per




      year,  enough  to support  28  GW(e)-years of electricity  generated




      by light  water reactors.  Additional resources required by  the




      model plant are listed in  table  3-1.   In this table, the  require-




      ments  of  each plant  type are appropriately  averaged and considered




      as a  single model  plant of  5,000 MTU/yr  capacity.




         Radiation dose  rates and health effects that might  result




     from  the  discharge of  radioactive effluents from these model




     facilities were calculated using standard (x/Q) values, dose

-------
                                   79
                                Table 3-1
                      Model uranium conversion plant8
Produce ion (annual)
LWR/EQAb
Land-industries
Permanent commitment--land
Water use-LWR/EQA
Air discharge
Surface water discharge
Electrical energy consumption (LWR/EQA)
Natural gas for LWR/EQA
5,000 MT uranium as UFC
                      0
28
570 hectares
4 hectares
170 million liters
14 million liters
160 million liters
2.1 million kilowatt hours
0.9 million cubic meters
  Assumes equal  production by each of two current processes.
  bLWR/EQA = average annual requirements for model 1  GW(e) light water
   reactor

-------
                                   80
      conversion factors, model pathways, and health effect conversion



      factors that are common to all facilities considered in this exami-



      nation of the fuel supply cycle.  These assumptions are discussed



      in appendix A.



3.3   Release of Radioactive Effluents from Conversion Facilities



          Because no irradiated material is handled by conversion facili-



      ties,  all radionuclides present also occur in nature.  They are



      radium,  thorium,  uranium, and their respective decay products.



      Some of  the decay products are delivered to the facility as impur-



      ities  in the mill concentrate and others reoccur there by the



      continuing radioactive decay of the uranium.   Uranium is present



      in the majority of the plant processes,  appears in liquid efflu-



      ents and is essentially the only source  of radioactivity in the



      gaseous  effluents.   The radium,  thorium, and  decay products are



      separated from the uranium in the conversion  process and thus



      appear in the liquid effluents or solid  waste associated with



      specific purifying procedures.



          Uranium may appear in the gaseous  effluents in several chem-



      ical forms.   Possible chemical species are U000,  U0_,  UF.,  UF,.
                                                 jo    /    4    0


      (NH,)_U_0_, and UCLF-.   In the conversion process employing sol-



     vent extraction,  uranium is  present  as uranyl nitrate which may



     also appear in  gaseous  effluents.  Thus,  the  uranium may be re-



     leased as both  soluble and insoluble aerosols.  Measurements at



     one facility  (5)  indicate  that about two thirds of  the airborne



     uranium  is in an  insoluble form,  and about  one  third is  in  a

-------
                                 81


     soluble form.  Because uranium has a low specific activity (0.7

     Ci/ MTU), the insoluble uranium is amenable to filtration.  The

     discharge to the environment is through low stacks and vents.

         Liquid effluents are associated with the various solvent ex-

     traction and scrubber systems so that the radionuclides in these

     effluents are considered to be in solution.  About 1.7 metric

     tons of uranium, 0.03% of the material processed, appears in the

     liquid effluent streams.

         Conversion of  10,000 MTU/yr to uranium hexafluoride produces
                                                               3
     an estimated 1,000 metric tons of solid waste  (about 450 m }

     that must be shipped to a commercial waste disposal burial site

      (2).  Materials in the solid wastes are filter fines,  sediments,

     pond muds, bed materials, and miscellaneous  materials.  The  wastes

     are shipped  in 208 liter  (55 gallon) drums.   The activity disposed

     of per year  in the solid waste  is estinated  as (51&):

          Natural  uranium                     0.5 Ci
          Natural  thorium                     4.0 Ci
          Uranium-234                         0.5 Ci
          Thorium-234                         0.6 Ci
          Protactinium-234                    0.6 Ci
          Radium-226                          0.5 Ci
                                             6.7 Ci

3.3.1 Radioactive  Effluents^from Model Conversion  Facilities

          Because  regulations  have not required the reporting by con-

      version facilities of  the total amounts of each radionuclide dis-

      charged per  year, the source terms  chosen for the two types of

      model facilities are based on information assembled from a variety

      of sources that,  in many cases, cannot be adequately documented,

-------
                                    82






       although much reliance has been  placed on reference 2_ and  sup-




       porting material  referred to  therein.   Source  terms listed in




       tables  3-2  and 3-3  are believed  to  be  reasonably  accurate  esti-




       mates of the quantities of radioactive materials  discharged to




       the  air and water pathways by operating facilities  but are nor-




       malized to  a production rate  of  5,000  MTU per  year.




 3.4    Radiological Impact of  Conversion Facilities




           Estimates of  the radiation doses received  by  individuals in




       the  vicinity of the two types of conversion facilities from their




       routine effluents are presented  in  tables 3-4  and 3-5,  for doses




       through the air pathway and the water  pathway,  respectively.




       The  estimated aggregate doses to the population in  the vicinity




       of conversion facilities  are  given  in  table 3-6.  The models for




       the  dispersion and radiation  dose calculations  are  discussed in




       appendix A.




 3.5    Health  Effects Impact of  a Model Conversion Facility




           The expected cost in  health effects  to members  of  the  general




       population  in the vicinity of a model  conversion  facility  are




       presented in tables 3-7 and 3-8 for facilities  using  the solvent-




       extraction  process and  the hydrofluor  process respectively.  The




      models  used  for the calculation of health effects are  given  in




      appendix A.




3.6   Control Technology




3.6.1 Airborne Effluent Control Technology




          The major airborne waste  control systems for conversion of

-------
                                   Table 3-2



Discharges of radionuclides to the environment from a model conversion facility9

                     using the wet solvent extraction process
Radionuclide
Uranium

Uranium
Radium-226
Thorium-230
Pathway
Air

Water
Water
Water
Possible chemical
states
U3°8> U02
UFg, U02F2
uo2+
Ra++
Th++
Source term
(Ci/yr)
0.02 (insoluble)
0.008 (soluble)
2 (soluble)
0.006 (soluble)
0.0006 (soluble)
                                                                                               oo
                                                                                               U)
'Each  facility supports twenty-eight 1 6W(e) power plants

-------
                                   Table 3-3
Discharges of radionuclides to the environment from a model  conversion facility9
                          using the hydrofluor process
Radionuclide
Uranium

Uranium
Radi um-226
Thorium-230
Pathway Possible chemical
y states
Air U30g, U02
UF6, U02F2
Water uot*
Water Ra++
Water Th++
Source term
(Ci/yr)
0.04 (insoluble)
0.02 (soluble)
0.8 (soluble)
b
b
 Each facility supports twenty-eight 1 GW(e) power plants

 Information not available
                                                                                               oo

-------
                                           Table 3-4
        Radiation doses to individuals in the general population in the vicinity of a
                           model conversion plant, through inhalation
Source term
(Ci/yr)
Wet solvent
Critical
organ
extraction process
0.03 Lung
(uranium) Bone
Hydrofluor process
0.06
(uranium)
Lung
Bone
Maximum dose to
Individual at
plant boundary u
(mrem per yr/facility-yr) '
29
0.2
72
0.5
critical organ
Individual within
80 km b
(mrem per yr/facility-yr) '
7 x 10"!
5 x 10"15
2 x 1Q-_1
1 x 10 4
JEach  facility supports twenty-eight 1 GW(e) power plants

'Listed mrem per yr radiation dose will  result from each year of facility operation
                                                                                                       oo
                                                                                                       Ln

-------
                                          Table 3-5

       Radiation doses to individuals in the general population in the vicinity of a
                        model conversion plant, through drinking water
Source term
(Ci/yr)

Maximum dose to
Cr1t1cal Individual at
organ plant boundary ,
(mrem per yr/facility-yr) '
critical organ
Individual within
300 km .
(mrem per yr/facility-yr) '
Wet solvent extraction process
2
(uranium)
6 x 10"3
(radium- 226)
6 x 10"4
(thorium-230)
Hydrofluor process
0.8
(uranium)
Bone
Soft tissue
Bone
Soft tissue
Bone
Soft tissue

Bone
Soft tissue
2
0.2
9 x ™~_l
3 x 10 *
8 x 10"5

1
0.1
0.2 9
2 x 10 £
9 x 10~J
3 x 10"5
8 x 10"6

0.1
0.01
aEach facility supports twenty-eight 1  GW(e) power plants
bListed mrem per yr radiation dose will result from each year of facility operations
                                                                                                      00
                                                                                                      0\

-------
                                       Table  3-6
Aggregate dose to the general  population  in  the  vicinity  of a model conversion facility
Source term
(Ci/yr)
Pathway
Critical
orqan
Aggregate dose to population
(dose to critical organs)
(rem per yr/facility-yr)a>b
Wet solvent extraction process
0.02
(uranium)
2
(uranium)
0.006
(radium-226)
0.0006
(thorium-230)
Hydrofluor process
0.06
(uranium)
0.8
(uranium)
Air
Water
Water
Water
Air
Water
Lung
Bone
Bone
Soft tissue
Bone
Soft tissue
Bone
Lung
Bone
Bone
Snft tissue
10
0.08
140
14
0.6
0.02
0.005
25
0.2
55
6
       facility supports  twenty-eight 1  GW(e)  power plant?.
 Yisted  organ  rem will  result  from each year  of facility  operations.
                                                                                                  00

-------
                                      Table 3-7



Health effects to members of the general population in the vicinity of a model conversion
                   facility using the wet solvent extraction process
Pathway
Air
Water
Total
Critical
organ
Lung
Bone
Bone
Soft tissue
Health effects per facility-year3
Mortality
0.0005
a
0.004
0.002
0.006
Nonfatal effects
0
a
0.002
0.002
0.004
Genetic effects
0
a
0
0.002
0.002
Total health effects for 30 years of plant operations are 0.4.


  aListed health effects will result from each year of facility operations.
                                                                                                   00
                                                                                                   oo

-------
                                      Table 3-8
 Health effects to members of the general population in the vicinity of a model  conversion
                           facility using the hydrofluor process
Pathway
Airborne
Waterborne
Total
Critical
organ
Lung
Bone
Bone
Soft tissue
Health effects
Mortality
0.001
b
0.002
0.0008
0.004
jDer facility-year3
Nonfatal cancers
0
b
0.0009
0.0008
0.002
Genetic effects
0
b
0
0.0008
0.0008
Total health effects for 30 years of plant operations are 0.2.

  aListed health effects will result from each year of facility operations.
   Not significant compared to bone dose from water pathway.
                                                                                                   00

-------
                                    90






       uranium ore concentrates to uranium hexafluoride combine product




       recovery and waste control.  Table 3-9 lists the systems used




       within the different product handling areas of the hydrofluor




       facility (5).   Costs are estimated for the bag filter systems




       using the air  flow rates as listed.   However,  the number of  bags




       per unit differs and thus costs based on air flow rates alone




       may contain errors.




           Several major problems  are encountered when adequacy of  pre-




       sent waste  treatment systems is addressed.   Uranium conversion




       facilities  use waste treatment systems which are not discussed




       in  detail in the open literature,  and  there is  lack of  discus-




       sion on  the effectiveness of the waste treatment  systems  compared




       to  the corresponding  source  terms  for these facilities.   For air-




       borne waste treatment, the systems are not  specifically aimed at




       control of  radiological hazards, but rather  are combined with




       control of  chemically toxic  effluents (3).   The gaseous wastes




      contain fluorides, nitrates, and other chemicals which must be




      removed before being exhausted to the atmosphere.




3.6.2 Waterborne Effluent Control Technology




          In conversion facilities the control technology for removal




      of radioactive  materials  from liquid  effluents is combined with




      control technology for chemical wastes (5).  Of the two existing




      conversion facilities, one recovers uranium from wastes  by a  wet




      chemistry recovery process and the  other  combines the uranium-




      bearing wastes with fluoride  liquid wastes  to be impounded in

-------
                                                    Table 3-9
                   Airborne waste treatment effectiveness and costs for the hydrofluor process
Process
U03

Fluorinator off-gas
Genera] dust collection



Air cleaning device3 Air
2 bag filters in parallel
(50 bags)
1 bag filter in series
with above (30 bags)
1 bag filter (30 bags)
1 bag filter (20 bags)
in series with above
2 bag filters in series
(128 + 128 bags)
2 bag filters in series
(128 + 96 bags)
2 bag filters in series
2 bag filters in series
(25 + 25 bags)
Total
flow treated (cfm)c
1,400
1,400
2,300
6,000
6,000
3,000
2,100
Capital costb
$ 3,000
3,000
6,000
20,000
20,000
14,000
10,000
$82,000
Annual operating cost
(@ 0.05/cfm)c
$ 168
84
138
720
720
360
252
$2,580
aBased on Allied Chemical Corporation system.
 Capital cost based on automatic cleaning bag filters (6)
C1.0 cfm equals 1.7 cubic meters per hour.

-------
                                    92







       limestone-lined ponds.  Descriptions of those ponds are avail-




       able (4),  but estimates of costs for the waste lagoons at the




       one plant  could be quite inaccurate when applied at other loca-




       tions because of varying costs of construction.   The combining




       of radiological waste treatment  with chemical waste treatment




       prevents accurate estimation of  the fraction of  the costs in-




       curred  for radioactive waste treatment.




           Improvement in control of radioactive materials can be ef-




       fected  by  the application  of more stringent  liquid  waste treat-




       ment.   The improvements  in liquid waste  treatment which may be




       brought  about by  application of  the  1972  amendment  to  the Federal




       Water Pollution Control Act  to control chemical wastes  should




       reduce  the  impact  of  radioactive  liquid effluents (_7).   The costs




       and effectiveness  of  the technology which would be  applied  to




       conversion  facilities are  presently unknown.



3.6.3  Solid Wastes




          Solid wastes from conversion facilities are not expected to




       result in health effects commitments from wastes onsite.  Ship-




      ments to commercial burial sites are discussed in section 6.




3.7   Environmental Controls




          The effect of environmental control systems on total curies




      discharged, maximum radiation dose to an individual, total health




      effects  for 30 years of plant operations,  capital and annual oper-




      ating costs of environmental control systems  are  given in tables




      3-10 and 3-11 for  both types of model plants.   Details of the

-------
                                                      Table 3-10
                Radiological impact of airborne effluents vs controls  for uranium conversion  facilities
Controls
Source
term
(Ci/yr)
Met solvent extraction process
None
Bag filters*
Additional bag .
filter 1r» series0
Hydrqfluor process
None
Bag filters8
Additional bag .
filter 1n series5
>2
0.02
0.01

>6
0.06
0.02
Max. dose to the
individual
(mrem/yr, lunq)
>3,000
30
3

>7,000
70
7
Total health effects
30 yr plant operations
(H.E./facility-30 yr)
>15
0.015
0.001

>4
0.04
0.004
Capital
cost
(1970 $/fac.)
0
3,000
3,000

0
82,000
82,000
Annual
operating
cost
(1970 $/fac.)
0
100
100

0
2,600
2,600
Present worth
(1970 $/fac. )
0
11,000
1 1 ,000

0
190.000
190,000
 Current level of control
DAdd-on controls remove Insoluble aerosols only
 H.E. - health effect

-------
                                                     Table 3-11
                   Radiological  impact of waterborne effluents  vs  controls  for  uranium  conversion facilities
Controls
Source
term
(Ci/yr)
Max. dose to the
individual
(mrem/yr, bone)
Total health effects
30 yr plant operations
(H.E./facility-30 yr)
Wet solvent extraction process
None
Settling pondsa
Additional
treatment
Hydrofluor process
None
Settling pondsa
Additional .
treatment
>20
2
0.2

>8
0.8
0.08
>25
2
0.2

>10
1
0.1
>4
0.4
0.04

>1
0.15
0.01
Capital
cost
(1970 $/fac.)
0
-
1,000,000

0
-
1,000,000
Annual
operating
cost
(1970 $/fac.)
0
20 ,000b
1,000,000

0
20,000C
1,000,000
Present worth
(1970 $/fac.)
0
240,000
14,000,000

0
240,000
14,000,000
 Current levels  of control
^Estimated as one man-year  of effort for radioactive  materials control
'Decontamination factor of  10
 H.E.  -  health effect

-------
                                  95






      economic models are given in appendix B.




3.7.1 Environmental Controls on Airborne Waste Streams




          It was assumed that removal of all controls would increase




      the amounts of radioactive effluent discharged by a factor of




      >100.  The add-on control was assumed to be bag filters that




      would reduce the amount of insoluble aerosols discharged by a




      factor of 10.  The numbers of health effects as a function of




      controls were adjusted to conform to these factors.




3.7.2 Environmental Controls on Water Waste Streams




          It was not known what the effect of removal of the various




      waste treatment systems would be, but it was assumed that the




      quantities discharged would increase by a factor of >10.  The




      add-on control was assumed to be flocculation followed by a




      settling pond that would reduce the amount of uranium discharged




      by a factor of 10.  The numbers of health effects as a function




      of controls were adjusted to conform to these factors.



  3.8 Summary




          The highest radiation doses from these facilities are to the




      lung (70 mrem/yr;  30 mrem/yr)  of individuals living within 1 km




      of the plants and are caused by insoluble uranium aerosols.  It




      is believed that additional filtration of air streams can reduce



      this dose rate by at least a factor of 10.




          The largest amount of radioactive material discharged is that




      of 2 curies/yr to  the water pathways from a solvent extraction




      process  plant.   It is believed that this  amount of discharge can

-------
                                  96
     be reduced by at least a factor of 10 by addition of waste




     treatment systems.




         An average of 0.3 health effects are to be expected from 30




     years of plant operations under current levels of effluent controls.






4.0  Uranium Enrichment Facilities




4.1  Description of the Uranium Enrichment Industry(l)




         Natural uranium contains about 0.7% of fissionable uranium-




     235.   Light-water nuclear power reactors,  however,  utilize ura-




     nium that is enriched in uranium-235 to the range of 2-4%.   Gas-




     eous  diffusion is the technology that has  been developed in this




     country for performing the enrichment operation.   Uranium is en-




     riched by pumping the volatile uranium hexafluoride through a




     system of numerous porous barriers.   These barriers discriminate




     against the passage of the heavier isotope of  uranium by a  theo-




     retical maximum enrichment factor  of 1.0043.   Existing plants




     would  require  about 1,700 barrier  stages to produce a material




     of 4Z  uranium-235.   The uranium hexafluoride gas  is driven  through




     the barriers by compressors  driven by electric motors.   It  is




     the compression of  the gas that generates  process heat  which in




     turn requires  cooling water  that is  ultimately discharged into




     the environment  as  thermal effluent.   The  electric  motors re-




     quire very  large quantities  of  electricity,  the generation  of




    which causes additional  effluents  to  be discharged  into  the




    environment from the  electric power generating  plants.  The

-------
                            97
gaseous diffusion plants also produce uranium hexafluoride


depleted in uranium-235 (0.25%)  which is stored as a solid in


cylinders at the plants.


    There are three government-owned gaseous diffusion plants in


the United States.  They were built between 1943 and 1955 and


are located at Oak Ridge, Tennessee; Paducah, Kentucky; and


Portsmouth, Ohio, on sites chosen for their remote location and


low surrounding population densities.  Distances from the gas-


eous diffusion plants to population centers are given in table


4-1.  The plants average about 800 meters to their nearest site

boundaries.


    Figure 4-1 gives the mode of operation for the existing gas-


eous diffusion plants.  The current complex of plants has a pro-


duction capacity of about 10,000 metric tons of separative work

           2
units (SWU)  per year, enough to support 90 GW(e)-years of elec-


tricity generated by light water reactors.


    It is planned to increase the capacity of the existing three-


plant complex by a factor of 2.5 by 1980.  This will be accom-


plished by improving and upgrading the present units and will be
    2
     A separative work unit (SWU) is a measure of the effort


expended to separate a quantity of uranium of a given assay


into two components, one having a higher percentage of ura-


nium-235.  Separative work is expressed in kg units to give


it the same dimensions as material quantities.

-------
                             98
                         Table 4-1
           Distances to gaseous diffusion plants
from nearby population centers and UFg production plants (2j
Gaseous
Diffusion
Plant
Oak Ridge

Paducah
Portsmouth

Nearby
City
Oak Ridge,
Term.
Knoxvil le,
Tenn.
Paducah,
Ky
Waverly,
Ohio
Portsmouth
Ohio
population
Miles
13
30
16
12
20
centers
Population
28,000
170,000
31 ,000
5,000
28,000
UFg Production Plants
Allied Chemical
Metropolis, 111.
200

20
400

(miles)
Kerr-McGee
Gore, Okla.
600

500
900


-------
                                           99
   SHIPMENTS
  TO INDUSTRY
AND GOVERNMENT
     FEED
(VARIOUS ASSAYS)
    NATURAL fEED
       0.711%
       INHRPLANT SHIPMENTS
          0.3 TO 0.55%
                                                                                      SHIPMENTS
                                                                                    TO INDUSTHY
                                                                                  AND GOVERNMENT
                                                                                       FEED
                                                                                  (VARIOUS ASSAYS)
         NATURAL FEED
            0.711%
INTEBPLAMT SHIPMENTS
   0.3 TO 0.55%
                                          Figure 4-1

                   MODE  OF OPERATION FOR GASEOUS DIFFUSION PLANTS
                                  (% Values Ate Weight % U-235)

-------
                                    100






        enough  to  meet  the  projected 1980  industry demands.  At the




        present time  the  existing production capability of the plants is




        only partially  used for comnercial production of LWR fuel.  Cap-




        acity for  this  purpose can be increased to 10,000 MT SWU only by




        diverting  capacity now used for other government needs.



 4.2    The Model  Facility




           A system of model plants has been assumed for each segment




        of the nuclear fuel cycle to achieve a common base for compari-




        son of radiation doses, committed health effects and also of




       radioactive effluent control technology.   The model plant is




       defined in terms of a contribution to the nuclear fuel cycle




       that is consistent with current and projected commercial indus-




       try practice.




           The characteristics of  the  model  enrichment  plant shown in




       figure  4-2  are assumed to be  those of  the current enrichment




       plant complex  described in  section 4.1 and are identical  to the




       model plant described  in reference (1).   The  production capacity




       is  10,000 MT SWU per year and will  support the requirements of




       ninety 1 GW(e) light water reactors.




          Radiation  dose rates and health effects that might  result




       from the model facility were calculated using standard proce-




       dures that  are common  to all facilities considered in this




       examination of the fuel supply.  These assumptions are discussed



       in appendix A.




4.3   Release of Radioactive Effluents from Enrichment  Facilities




          Gaseous diffusion plants are large complexes, processing

-------
             ENRICHMENT COMPLEX
         URANIUM-2350.7-*-4%
  OTHER LWR
   PLANTS
  90 TOTAL
                                            UF,
                                                            CONVERSION
                                                             MILLING
                                                                FABRICATION
FUEL
  NOTES: CAPACITY 1972  • 10,000 SWU
                1980  • 28,000 SWU
PLANT •  1,500 ACRES
s x 10"GAL. WATER/YEAR
28.5 x 10 6 MW - HR./YR.
ELECTRICAL ENERGY
X
  1  GWIe)
                                                                MODEL
                                                                 LWR
                                       LWR-EQA
                                   116  SWU MT/YR.
                                    52  MT/YR.  UFg ENR
                                   35 MT/YR. FUEL
                     Figure 4-2.  Model plant characteristics

-------
                             102





large quantities of materials, and having many effluent streams.




The effluent streams bearing radioactive materials are limited




to a few types, resulting in releases of uranium to the air and




river water, most probably as UO F .  Reported release quantities




are very small compared to permissible discharge limits and con-




sist solely of uranium.  However, the large quantities of ura-




nium necessarily produce radioactive daughter products during




storage and processing which must be handled in some manner.




Those which decay to uranium-234, a comparatively worthless




isotope, can eventually, via the uranium recovery facilities, be




shipped out as uranium-234 in the product uranium.  Other radio-




nuclides, daughters of uranium-234 and minor contaminants of re-




cycle fuel, must be handled through some waste disposal system.




Since they are not reported as being present in effluents, it is




assumed for the present that 100 percent of them go into solid




waste.  The effluent uranium is reported as natural uranium,




which is selected as a representative isotopic mix because in




producing low-enrichment LWR fuel by gaseous diffusion, the por-




tion of plant capacity which is processing depleted uranium is




comparable to the portion which is processing enriched uranium.




    Effluent data for uranium enrichment plants are minimal.



The Atomic Energy Commission (1) has provided source data on




quantities of uranium discharged.  These data are given as kilo-




grams of uranium in gaseous and liquid effluents and are "based




on releases which occurred in 1971, the annual releases attri-

-------
                            103






butable to the support of a 1000 MW(e)  LWR...."  (2).   Because




the plants furnish enrichment  services  for several other  pur-




poses, e.g., naval reactor fuel,  these  data are  uncertain;  and,




the task of determining what portion of the measured  effluents




that can be attributed to supporting the fuel requirements  for




LWR's is complicated.   While the releases indicated represent




roughly 0.007 percent of the material processed, they are remark-




ably small in view of the amount of processing performed.




    Solid wastes consist of sludge from onsite holding ponds.




The sludge is collected and buried onsite.  The  AEC estimates




the sludge amounts to less than 1 metric ton of  uranium per




annual LWR fuel requirement requiring less than  0.01 acre per




year (2).




    No data other than that provided by the AEC  in the "Environ-




mental Survey of the Nuclear Fuel Cycle" has been made avail-




able.  However, the treatment used by the AEC of converting kg




quantities to curies of uranium enriched to 4 percent uranium-




235 was considered unsuitable because this is about the upper




limit of enrichment for LWR fuel.  Because similar amounts of




enrichment plant capacity are processing enriched uranium as




well as depleted uranium, the uranium-235 enrichment value of




natural uranium was selected as the representative enrichment



for this calculation.  The kilogram releases were accordingly




converted to curies of natural uranium  (0.7% uranium-235).




    Table 4-2 gives the amounts of radioactive material  assumed

-------
                                   Table 4-2
Discharges of radionuclides to the environment from a model enrichment facility3
Radionuclide         Pathway
Possible
chemical
 states
                                                              Source term
                                                                (Ci/yr)
Uranium
                      Air
                      Water
U02F2
                                                                0.05
                                                                0.6
   Each facility supports ninety 1 GW(e) power plants.

-------
                                   105







      to be discharged from a model enrichment facility.




4.4   Radiological Impact of Enrichment Facilities




          Small quantities of uranium are released under  controlled




      conditions to the environment from enrichment facilities.   This




      material is transported through the environment by  atmospheric




      and liquid exposure pathways and results in a dose  to man.




4.4.1 Atmospheric Pathways




          The atmospheric pathway considered most significant for this




      analysis was inhalation of and the subsequent dose  from airborne




      uranium.  Airborne pathway dose computations are summarized in




      appendix A and the results are listed in table 4-3.




4.4.2 Liquid Pathways




          The most significant liquid exposure pathway was considered




      to be ingestion of uranium bearing drinking water.   Dose compu-




      tations via this pathway are also discussed in appendix A and




      the results are listed in table 4-4.




          The aggregate dose to individuals listed in table 4-5 were




      computed by multiplying the respective per capita organ dose by




      the number of persons receiving the organ dose.




4.5   Health Effects Impact of a Model Enrichment Facility




          The health effects impact of a model enrichment facility are




      discussed in appendix A together with the health effects inpact




      of other fuel supply components.   The projected health effects




      from operation of a model enrichment facility are listed in




      table 4-6.

-------
                                     Table 4-3

             Radiation  doses  to individuals in the general  population
          in the  vicinity of  model  enrichment_plant,  through  inhalation3
Source
term
(Ci/yr)
0.05
(uranium)
Maximum dose to
Critical , ,. . , ,
orqan Individuals
9 at plant boundary
(mrem/yr per facility-yr)
Bone 1
critical organ
Individuals
within 80 km
(mrem/yr per facili
3 x 10"4

ty-yr)

 Each facility supports ninety 1  GW(e) power plants.
b,,
 Listed mrem per yr radiation dose will  result from each  year of  facility operations.

-------
                             Table 4-4
     Radiation doses to individuals in the general  population
in the vicinity of a model  enrichment plant,  through  drinking water
Source
term
(Ci/yr)
0.6
(uranium)
Critical
organ
Bone
Soft tissue
Maximum dose
to critical organs
Individuals Individuals
at plant boundary within 300 km
(mrem/yr per facility-yr) (mrem/yr per facility-yr)
0.7
0.07
0.07
0.007

-------
                                  108
                               Table 4-5

       Aggregate dose to the general population in the vicinity

                    of a model  enrichment facility
  Sourcp
   tprm         Pathway       Critical    Aggregate dose to individuals
  (Ci/yr)                       organ      (rem/yr per facility-yr)a'b


  0.05        Airborne      Bone                       0.4
(uranium)

  0.6          Waterborne     Bone                      40
(uranium)
                            Soft tissue                4
  Q
  Each  facility  supports ninety  1 GW(e)  power  plants


  Listed aggregate dose will  result  from each  year  of  facility
  operations

-------
                                               Table 4-6
 Health effects to members of the general population in the vicinity of a model enrichment facility
Pathway

Air

Water



Critical
organ

Bone (bone cancer
& leukemia)
Bone (bone cancer)
Bone (leukemia)
Soft tissue



Mortality
c
1 x 10 b

7 x lO'4
4 x 10"4
6 x 10"4
. 	 2 x in

Health effects/facility-yra
Nonfatal effects
_6
7 x 10 b

7 x 10"4
0
6 x 10"4
13 x 10"4

Genetic effects

0

0
0
6 x 10"4
6 x 10'4
Total health effects for 30 years of plant operations—0.1
  aListed health effects will result from each year of facility operations.

-------
                                   110






 4.6   Control Technology




 4.6.1 Airborne




           Present  information indicates that  the treatment  of  gaseous




       wastes  in  uranium enrichment  facilities is part  of  the product




       recovery system (_3).   The costs and  efficiencies of this system




       for  uranium  removal are unknown (3).




           Because  uranium enrichment  technology  is  classified  for




       national security reasons,  the  possible changes  in  waste manage-




       ment systems for  control of uranium  isotopes  released  to the




       environment  are unknown.




 4.6.2  Liquid  Effluents




           The liquid  effluents  from uranium enrichment facilities pass




       through process cleanup  for recovery of  uranium  and chemicals




       such as  fluorides  and nitrates.   The treated  water  is  released




       to settling ponds  which discharge into  a nearby  stream (1.) .  The




       costs and effectiveness of  existing waste  control technology are




       not  presently available.




          Possible improvements in liquid effluent  control may  result




       from application of the Federal Water Pollution  Control Act Amend-




       ments of 1972 (5).  The costs and  effectiveness  of  the possible




       improvement are unknown.



4.6.3 Solid Wastes




          Miscellaneous solid radioactive wastes are incinerated and




      the ashes are processed through the uranium recovery plant (1).




      The tails from the enrichment process are collected and stored

-------
                                  Ill






      (1).   There are no anticipated health effects from solid wastes




      produced by the enrichment plant.




4.7   Environmental Controls - Enrichment Facilities




          Specific information on liquid and gaseous waste control




      systems is not available.  Therefore, a detailed evaluation of




      the reduction in the radiological impact on the environment from




      the use of additional controls cannot be made.  A first order




      approximation of the value, in terms of environmental effects,




      of the present control technology versus no controls is shown in




      tables 4-7 and 4-8.  In these tables, it is assumed that radio-




      activity releases with no waste control systems in effect would




      be approximately two and one order of magnitude higher for the




      air and water waste control system, respectively.




4.8   Summary




          The highest radiation dose from the model enrichment facility




      is expected to be less than 2 mrem per year  (bone) to the maxi-




      mum exposed individual delivered in about equal amounts  through



      inhalation and drinking water.




          Approximately 0.1 health effects are to be expected  from  30




      years of plant operations under current levels of effluent con-



      trols.




          Less than 1 curie per year of uranium is discharged.






5.0   Fuel Fabrication and Scrap Recovery




5.1   Description of the Fuel Fabrication Process




          Fuel for the light water power reactor is fabricated from

-------
                                                 Table 4-7
           Radiological  impact of airborne effluents vs controls for uranium enrichment facilities



Control s
None
Cold traps3

Source
term
(Ci/yr)
>5
0.05

Max. dose to the
individual
(mrem/yr)
>0.01 (Bone)
1 (Bone)

Total health effects
30 yr plant operation
(H.E./facility-30 yr)
>3 x 10"2
3 x 10"4

Capital
cost
(1970 $/fac.)
0
Unknown
Annual
operating
cost
(1970 $/fac.)
0
Unknown


Present worth
(1970 $/fac.)
0
Unknown
and aluminium
traps






 Current levels of controls.
H.E. - Health effects

-------
                                                  Table 4-8


           Radiological impact of waterborne effluents vs controls for uranium enrichment facilities

Source
term
Controls (Ci/yr)
None > 6
Chemical3 0.6
treatment and
settling ponds

Max. dose to the
individual
(mrem/yr)
>8
0.7



Total health effects
30 yr plant operation
(H.E./facility-30 yr)
>1
0.13



Capital
cost
(1970 $/fac.)
0
-


Annual
operating
cost
(1970 $/fac.)
0
20,000b




Present worth
(1970 $/fac.)
0
240,000


aCurrent levels of controls
Estimated as one man year effort for radioactive materials  control
H.E. - Health effects

-------
                                    114






       uranium hexafluoride enriched to 2-4% in the uranium-235 iso-




       tope.  The slightly enriched uranium hexafluoride is shipped from




       the uranium enrichment facility to a fuel fabrication facility




       (in sealed 2,300 kg cylinders) where it is hydrolyzed to uranyl




       fluoride,  converted to ammonium diuranate, and calcined to the




       dioxide.   The dioxide powder is pelletized, sintered, and loaded




       into stainless steel or Zircaloy tubing which is then capped and




       welded.  A process flowsheet is presented in figure 5-1 (1).




       The fuel rods, each about 3.7 meters (12 feet)  long and slightly




       less than  13  mm (1/2 inch)  in diameter,  are assembled in arrays




       to be handled as fuel assemblies.




           A list  of fuel fabrication plants,  their products,  and site




       data are given in tables  5-1 and 5-2  (1).   Scrap material from




       fuel fabrication is  dissolved in nitric  acid, purified  by sol-




       vent extraction,  calcined and reduced to  the dioxide which may




       be  cycled back to the fabrication process.




           The most  significant chemical effluents  are  fluorine,  fluo-




       rine  compounds  and nitrogen  compounds.  The  bulk of  the  fluorine




       released from  the UFfi appears ultimately as  solid CaF resulting



      from lime neutralization.




5.2   The Model Facility




          The model fuel fabrication plant is assumed to be identical




      to the one  described in reference JL.  The model site for the




      plant that  is  assumed for the purposes of dose calculations has




      the general characteristics discussed in appendix A of this report.

-------
BF6IM
2300KE CYLINDERS
TO ATMOSPHERE
CERAMIC U02POWDER

HEAT
VOLATIL-
IZATION
(aj

HEPA*
FILTER

CALCINATION
(f)
f f
HEAT H2,N2

\



WATER HH4OH
1 I
HYDROLYSIS


SCRUBBER
'

DRYING
(e)
PREC
III
it
X
CONDI
(d
IPITA-
)N
b 1

ENTRA-
IN
)
f f 1
N, HEAT WASTE LIQUOR T
2 TREATMENT
                                                                 *HIGH EFFICIENCY
                                                                  PARTICULATE
                                                                  AIR FILTER
Figure 5-1  Fuel fabrication-chemical processing  (ADD) block diagram

-------
                                             Table 5-1
                                  LWR fuel fabrication plants  (3)
Licensee
Plant
location
Plant feed
material
Plant
product
Babcock & Wilcox
Combustion Engineering
General Electric
Gulf United Nuclear
Gulf United Nuclear
EXXON
Kerr-McGeea
Nuclear Fuel  Services3
NUMEC
Westinghouse
Lynchburg, Va.
Windsor, Conn.
Wilmington, N.C.
Hematite, Mo.
New Haven, Conn.
Richland, Wash.
Crescent, Okla.
Erwin, Tenn.
Apollo, Pa.
Columbia, S.C.
U02 pellets
U02 powder
UF6
UF6
U02 pellets
UF6
UF
UF
UF
Fuel  assemblies
Fuel  assemblies
Fuel  assemblies
UCL powder or pellets
Fuel  assemblies
Fuel  assemblies
UCL powder or pellets
UCL powder or pellets
U02 powder or pellets
Fuel assemblies
 JKerr-McGee and Nuclear Fuel  Services  data are from USAEC  Regulatory files,

-------
                                        Table 5-2
                 Fuel fabrication plants - site size and demography (4_)
Nearby population centers
Plant location
Babcock & Wilcox
Lynchburg, Va.
Combustion Eng.
Windsor, Conn.
General Electric
Wilmington, N.C.
Gulf United Nuclear
Hematite, Mo.
Gulf United Nuclear
New Haven, Conn.
EXXON
Richland, Wash.
Kerr-McGee
Crescent, Okla.
Nuclear Fuel Services
Erwin, Tenn.
NUMEC
Apollo, Pa.
Westinghouse
Columbia, S.C.
Site size
(hectares)
205
215
668
61
31
a
65
405
24
2
461
Population density
(people/km^)
16
240
20
120
240
8
40
40
160
50
City
Lynchburg
East Granby
Windsor
Castle Hayne
Wilmington
Hematite
St. Louis
Hartford
New Haven
Richland
Crescent
Oklahoma City
Erwin
Johnson City
Apollo
Pittsburgh
Columbia
Population
54,000
35 ,000
22,500
700
46,000
< 2,500
622,000
158,000
138,000
26 ,000
1,600
363,000
4,700
33,800
< 2,500
520,000
113,500
Distance
(km)
6
5
8
3
13
1
53
15
0
5
8
48
2
21
0
40
13
aShared by manufacturing and research divisions of Olin Corporation and naval reactor fuel
   operations of United Nuclear Corp.

-------
                                   118






          In addition, the plant has particular characteristics re-




      lated to its function in the fuel cycle.  These are indicated in




      figure 5-2.




          Other requirements for the model plant include:




          1.   40.5 hectare (100 acre) site with buffer zone of at




      least 500 meters to the nearest site boundary.




          2.   1.7 million liters (450,000 gallons) of water per day




      or 20 million liters (5.2 million gallons) per LWR annual fuel




      'requirement.




          3.   100,000 cubic meters (3.6 x 10  scf) natural gas for




      process heat in fabrication of annual LWR fuel requirements.




          For the purposes of this analysis, a model fuel fabrication




      plant has a capacity of 3 MTU per day and operates 300 days per




      year.  Assuming a lifetime for the plant of 30 years, 780 fuel




      requirements for the model LWR are available.




5.3   Radionuclide Effluents from Fuel Fabrication Facilities




          The majority of the present fuel fabrication plants perform




      all the post enrichment operations necessary to produce finished




      fuel assemblies, including converting UFfi to U09,  making the UO^




      pellets,  putting the pellets into cladding tubes,  and putting




      the tubes together  to form fuel assemblies.   Due to leakage, spil-




     lage and  breakage,  some of the enriched uranium is released to




      the waste streams of the plant,  and small quantities escape, most




      probably  as  UO  F or UO .

-------
                  119
^
MODEL
LWR
IGW(e)


40 MTU02
35 MTFUEL
FABRICATION UNIT
UO
POWDER
PELLETS
2~ 	 UF6
ZIRCALOY
OR
STAINLESS
ASSEMBLIES
                                     .   FROM
                                      6   ENRICHMENT
                                         FACILITIES
                                      OTHER
                                      LWR'S
                                      FUEL
     AREA -  40.5 HECTARES
     WATER  - 1.7  MILLION LITERS/DAY
     POWER  • 6 MW(e)
          -• 1,700 MW-HR.  (ANNUAL)
          OR 620 MT COAL
     OUTPUT  - 3 MTU/DAY FOR  300  DAYS/YR
     LIFE - 30 YEARS
Figure 5-2  Model fuel fabrication plant

-------
                              120






      Estimated  radioactive  effluent  quantities are given in  table




  5-3.  The airborne  radionuclides are conservatively assumed to




  be in the form of insoluble aerosols; the radionuclides in liquid




  effluents are  probably in  solution.  Upon consideration of the




  available data and  the intent to base the estimates upon good




  current practice, the values used by the AEC in their "Environ-




  mental Survey of the Nuclear Fuel Cycle" (3) were used for these




  estimates.  The decay of the uranium isotopes -234, -235,  and




  -238 in natural uranium provides 0.7 Ci per MTU compared to ura-




 nium enriched to 3.2 percent uranium-235 which provides about



 1.8 Ci per MTU.




     The economic incentive to minimize losses of uranium in




 effluents is only weakly  related to the radioactivity of the




 effluents.   Releases at a constant  rate in  kilograms  per year




 become  more  hazardous as  the  radioactivity  per kilogram increases.




 This  may  be  expected to occur.   Most of  the  radioactivity  in the




 uranium released  is  due to  uranium-234 which is  relatively worth-




 less.  Uranium  coming from  enrichment facilities is expected to




 contain higher  percentages  of uranium-234 in the future  as more




 recycled uranium fuel is  used.   The  recycled fuel will also bring




 radioactive  impurities with it,  although at  extremely small con-




 centrations.  Because some  of this material  will find its way




 into effluents, careful watch over the amount and nature of




radioactivity in effluents  is necessary.




    Uranium scrap recovery operations are performed both in the

-------
                                 121
                              Table 5-3
      Discharge  of  radionucTides  to  the  environment  from a model
                uranium  oxide  fuel fabrication  facility9
Radionuclide
Uraniumb
Uraniumb
Thorium-234
Pathway
Air
Water
Water
Probable
chemical
state
U02F2;U02
U02++
Th++
Source
term
(Ci/yr)
0.005
0.5
1
aEach facility supports twenty-six 1 GW(e) power plants
bEnriched to 3.2 wt % uranium-235.

-------
                             122






fuel fabrication plant and in separate facilities.  The scrap




recovery operations tend to release a larger fraction of the




material processed to effluent streams than do the fuel fabri-




cation lines.  This happens in part because the scrap recovery




operations are relatively small and it is difficult to find




economic justification for the expense of high efficiency waste




treatment systems for them.  Available data from one separate




facility indicate that quantities on the order of one percent of




the material processed are released in effluents for that oper-




ation.  Its releases of radioactivity to air and water are com-




parable to those of fuel fabrication facilities.  However, when




the scrap recovery is contained within the fabrication plant,




scrap recovery effluents become a contribution to the total




plant effluents and indistinguishable from them in available




data.  Effluents from uranium scrap recovery operations are




expected to be a minor fraction of those from all LWR fuel




fabrication operations.




    Some reported and estimated radioactive effluents for speci-




fic fuel fabrication plants are given in table 5-4.  The data




serve to indicate order-of-magnitude values, but many reports do




not relate the effluent data to the quantities processed.




    Estimates of solid wastes from fuel fabrication facilities




involve both onsite burial and shipment offsite to commercial




burial sites.  Onsite burial of calcium fluoride removed from




liquid wastes streams is estimated as 680 MT per year for a 900

-------
                                 Table  5-4
             Reported and estimated effluent  uranium quantities
        Plant
                                Gaseous
Exxon  (2)
Kerr-McGee (3)
NUMEC  (!)
General Electric (jf

Westinghousec
GUNF
0.00015 Ci/yr
0.04 Ci/yr

0.0028 Ci/yra
0.002 Ci/yr
0.2 Ci/yra
0.03 Ci/yr
                                 Liquid
0.08 Ci/yr
0.24 Ci (7.3 mo.)
1.75 Ci (6 mo.)
1.36 Ci/yra

0.3 Ci/yra
0.1 Ci/yr
                                                                                           K)
                                                                                           U)
aEstimated on 900 MT/year basis.
bGeneral Electric Company, private communication with AEC (December 1,  1972)
cWestinghouse Electric Company, private communication with AEC (December 1,  1972)

-------
                                    124







       MTU/yr model plant (1).  The volume of waste buried per year is




       about 220 cubic meters (290 cubic yards or 7,800 cubic feet).




       The quantity buried per annual LWR fuel requirement is estimated




       as 8.4 cubic meters (296 cubic feet) containing 0.06 Ci of




       uranium.




           The volume of solidified waste shipped to commercial waste




       burial firms is not estimated by the AEG.   The radioactivity is




       estimated to be 0.0025 Ci per annual LWR fuel requirement or




       0.07 Ci per year for  the 900 MTU model fuel fabrication plant.




 5.4   Radiological Impact of a Model Fuel Fabrication Facility




           Estimates of the  radiation doses received by individuals in




       the vicinity of a model fuel fabrication facility from their




       routine effluents are presented in tables  5-5 and 5-6,  for doses




       through the air pathway and water pathway,  respectively.   The




       estimated aggregate doses to the  population in the vicinity of




       conversion facilities  are given in table 5-7.   The models for




       the dispersion  and dose calculations  are discussed in  appendix



       A.




5-5    Health Effects  Impact  of  a  Model  Fuel Fabrication Facility




           The  expected  cost  in  health effects  to  members  of the gen-




       eral population in the vicinity of a  model  fuel  fabrication




       facility are presented in table 5-8.  The models  used for  the




       calculation of health  effects  are given  in  appendix A.




5.6   Control Technology




5.6.1 Airborne

-------
                                                 Table  5-5


                    Radiation dose  to members  of the general  population from  a model

                       uranium oxide fuel  fabrication  facility through inhalation
Source term
  (Ci/yr)
                                                          Maximum dose to critical organ
Critical organ
Individual  at plant boundary
(mrem/yr per facility-yr)a>"
 Individual  within 80 km
(mrem/yr per facility-yr)
   0.005
 (uranium)
     Lung
             10
          0.002
aEach facility supports twenty-six 1 GW(e) power plants.

^Listed mrem/yr radiation dose will  result from each year of facility operations.

-------
                                             Table 5-6

              Radiation doses to individual in the general population  in  the  vicinity

                 of a model uranium fuel fabrication plant through drinking water
 Source term
  (Ci/yr)
Critical organ
            Maximum dose to critical organs
    Individuals at plantAverage individual
          boundary               dose within 300 km
(mrem per yr/facility-yr)a'D  (mrem per yr/facility-yr)
                                                                                                         N3
                                                                                                         ON
    0.5
(uranium)
 Bone
 Soft tissue
             0.6
             0.06
0.06
0.006
 Each  facility  supports  twenty-six  1  GW(e)  power plants.
 Listed  mrem/y  radiation dose  will  result  from each year  of facility operations.

-------
                                         Table 5-7

                Aggregate dose  to  the  general  population  in the  vicinity
                        of a model uranium  fuel fabrication plant
Source
term
(Ci/yr)
0.005
(uranium)
0.5
(uranium)

Pathway
Air
Water
Water
Critical organ
Lung
Bone
Soft tissue
Aggregate dose to
(rem per yr/facil
3
34
3
populatior
ity-yr)a>b



Each facility supports twenty-six  1 GW(e) power plants
Lfsted aggregate dose will result  from each year'of facility operations

-------
                                           Table 5-8

                   Health effects to members of the general population in the

                           vicinity of a model fuel fabrication plant
Pathway
Air
Water

Water
Critical organ
Lung
Bone (bone cancer)
Bone (leukemia)
Soft tissue
Total

Mortality
0.0002
0.0006
0.0004
0.0005
0.0016
Predicted health effects/faci
Nonfatal effects
0
0.0006
0
0.0005
0.0011
lity-yra»b
Genetic effects
0
0
0
0.0005
0.0005
^Listed health effects will result from each year of facility operations.
"Total health effects for 30 years of plant operations are  0.1.
                                                                                                        to
                                                                                                        CD

-------
                            129
    The model uranium fabrication plant has three major gaseous
waste treatment systems.  The system for conversion of UF, to
                                                         6
U02 is equipped with a scrubber-demister and one high-efficiency
particulate air (HEPA) filter (1).  The processes handling UCL pow-
der, pellets, and fuel tube loading are exhausted through the
HEPA filters (1).  Scrap recovery chemical systems exhaust
through a scrubber-demister and through one HEPA filter.  The
solid wastes incinerator also exhausts through one HEPA filter
(1).  For the purposes of this discussion, the conversion (UF,
                                                             o
to U02) and scrap recovery are assumed to use a common scrubber-
demister.  Each system is equipped with a HEPA filter.  The pro-
cess systems handling U02 are assumed to use two HEPA filters  in
tandem independent of those on the conversion and scrap recovery
systems.  The major fraction of airborne particulates is  assumed
to be from the process systems.

    Table 5-9 lists the associated cost parameters for the gas-
eous waste systems.  The AEC-model 900 MTU capacity fuel  fabri-
cation plant was used for describing the air cleaning system.
Costs of the systems are reported as a range of costs.  For  the
purposes of a later summary table, the midpoint of the range was
used.  The capital and operating  costs listed in  table 5-9 were
reported as annualized costs in the reference quoted.  Selection
of the midpoint of the range of costs and  inflation may have lead
to somewhat of an underestimate of costs for application  to
specific facilities in  1973.  However, the ratio  of operating

-------
                                                                       Table 5-9

                              Uraniun fuel fabrication and scrap recovery gaseous waste treatment effectiveness and  costs


Type of
equipment
Scrubber and
demister

Pref liter

1st HEPA

2nd HEPA
3rd HEPA

Fraction
of uranium
removal

0.9(1)

-

0.999a

0.99a
0.94(8)

Estimated13
cfm
treated

105

105

105

105
105

Approximate0
capital cost
($/cfm)

1.50 - 3.00[2)

0.02 - 0.06

0.42 - 0.60(2)



Annual
operating
cost Capital
($/cfm) cost

0.37 - 0.75(2) 150,000 - 300,000
(1964 $)
0.015 - 0.025(2) 2,000 - 6,000
(1960 $)
0.10 - 0.45(2) 42,000 - 60,000
(1960 $)



Annual
operating
cost

37,000 - 75,000
(1964 $)
15,000 - 25,000
(1960 $)
10,000 - 45,000
(1960 $)




Capital
cost

190,000 - 380,000
(1970 $;d
2,500 - 7,500
(1970 $)d
52,000 - 75,000
(1970 $)d



Annual
operating

46,000 - 94,000
(1970 $)d
19,000 - 57,000
(1970 $)d
12,500 - 56,000
(1970 $)d


aFirst and second banks together reported to remove 0.99999(_3) fraction removal apportioned between the filters as  indicated.
 1.0 cfm =1.7 cubic meters per hour.
cCosts converted to capital cost from annualized costs using a annual fixed charge rate of 16.65-..
dCosts converted to 1970 $ using the Marshall and Stevens Equipment Cost  Index.(9J

-------
                                 131






     costs to  total  annualized  costs is  75% which is in agreement




     with an estimated  range of 70-85% in  reference 12.



         Several major  problems are encountered when the  question of




     the adequacy of present waste treatment  systems is addressed.




     Uranium fuel fabrication facilities use  waste  treatment systems




     which are not described in detail in  the open literature.   An




     additional problem is the minimal amount of discussion of  the




     effectiveness of the waste treatment  systems and the corres-




     ponding source terms for  these facilities.  The gaseous wastes




     also contain fluorides, nitrates, and other chemicals which must




     be  removed before exhausting  to the  atmosphere.




          Added HEPA filters  are a  possible way of adding waste  treat-




     ment.  A current  practice being introduced in uranium  fuel fabri-




     cation plants  is  the use  of  glove  boxes.  The primary  purpose is




     product  containment within the plant, but  the quantities re-




     leased to  the  environment may also be reduced.   Costs  of glove




     boxes or hoods are not included in the  estimates of costs  of




     control.



5.6.2 Liquid Effluents



          The liquid wastes from scrubber-demisters,  drains, and




      laboratories are collected in settling tanks or ponds.  Treat-




      ment consists of adding flocculating agents and chemicals for



      removal of fluorides and nitrates which are discharged from the




      systems for conversion of UF, to UO. and scrap recovery

-------
                                   132
          The review of available data on uranium fuel fabrication




      plants conducted by Battelle was used for estimating the costs




      of liquid waste treatment  (10).  For 1970, the total industry




      had a production of 950 MTU.  Table 5-10 lists the data for




      costs of control.  Annualized costs were calculated using the




      factors and assumptions in appendix B.




          Possible improvements in control of radioactive materials




      could result from the application of more stringent liquid waste




      treatment.  The improvements in liquid waste treatment which may




      be brought about by application of the 1972 amendment to the




      Federal Water Pollution Control Act (11) to chemical wastes




      could reduce the impact of radioactive materials by also reducing




      their discharge quantities.  The costs and effectiveness of the




      technology which would be applied to fuel fabrication facilties




      is not known.




5.6.3 Solid Wastes




          Solid wastes from fuel fabrication facilities are not expected




      to result in health effects commitments from wastes onsite.  Ship-




      ments to commercial burial sites are discussed in another section.




5.7   Environmental Controls - Fuel Fabrication




          The waste systems, estimated costs and estimated health ef-




      fects for airborne releases from fuel fabrication facilties are




      summarized in table 5-11.   The changes in costs and health effects




      for  the addition of another HEPA filter in series are also listed.




      Table 5-12 lists the present control technology,  costs and health

-------
                                                Table 5-10


                                Uranium fuel fabrication and scrap recovery
                            liquid waste treatment effectiveness and cost (10)
 Tvnp nf    Fraction of             Capital  cost3             .     ,         .     ..    .         T .  ,
 lype or     uranium       	-	      Annual         Annualized .        Total
equipment    removal       Equipment         Facility  °Pei"ating cost    capital  cost    annualized cost
	—	—	.	,—	
Settling
  tanks      0.90(6_)       $280,000(6)      $56,000(6.)     $28,000(6.)         $56,000          $84,000
  aFor 950 MTU throughout 1970.
   Annual fixed charge rate on depreciable capital - 16.6%.

-------
                                                    Table 5-11
          Radiological impact of airborne effluents vs controls for a model uranium fuel fabrication plant
Controls
Scrubber and
pref ilter base
Plus 1 HEPA
2nd HEPA in
series3
3rd HEPA in
series
Source
term
(Ci/yr)
> 500
0.5
0.005
0.0003
Max. dose to the
individual
(mrem/yr, lung)
> 1,000,000
1,000
10
0.5
Total health effects
30 yr plant operations
(H.E. /facility- 30 yr)
> 500
0.5
0.005
0.0002
Capital
cost
(1970 $/fac.)
0
64,000
64,000
64,000
Annual
operating
cost
(1970 $/fac.)
0
34,000
34,000
34,000
Present worth
(1970 $/fac.)
0
530,000
530,000
530,000
Current level of control
H.E. - health effect

-------
                                                     Table 5-12


          Radiological  impact of waterborne  effluents vs controls for a model  uranium fuel  fabrication plant
Controls
None
Settling tanksa
Precipitation and
flocculation
Source
term
(Ci/yr)
> 5
0.5
0.02
Max. dose to the
individual
(mrem/yr, bone)
> 6
0.6
0.01
Total health effects
30 yr plant operations
(H.E./facility-30 yr)
> 0.9
0.09
0.002
Capital
cost
(1970 $/fac.)
0
340,000
1,000,000
Annual
operating
cost
(1970 $/fac.)
0
28,000
200,000
Present worth
(1970 $/fac.)
0
1,000,000
4,300,000
Current level of control

H.E. - health effect
                                                                                                                              LO
                                                                                                                              Ul

-------
                                  136






      effects estimates for radioactive materials released to the




      water pathway.  Costs for liquid waste treatment were calculated




      using the factors and assumptions in appendix B.  For additional




      liquid waste treatment, it was assumed a two-stage precipita-




      tion-flocculation system reported in reference 13 could attain




      an additional decontamination factor of 50.




5.8   Summary




          The highest radiation dose from the model fabrication faci-




      lity is 10 mrem per year (lung) to the maximum exposed indivi-




      dual living within 1 km of the plant.




          Approximately 0.1 health effects are to be expected from 30




      years of plant operations under current levels of effluent




      controls.



          Less than 1 curie per year of uranium is discharged.






6.0   Transportation




6.1   Description and Growth Patterns




          An overview of the transportation requirements for the LWR




      nuclear power industry is depicted in figure 6-1.  Radioactive




      materials are currently shipped by rail and truck.  However,




      barge transportation is projected in the near future.  A summary




      of the parameters for each transportation pathway is presented




      in table 6-1.  Predictions of growth patterns are summarized in




      table 6-2 for a 900 unit LWR program at 1,000 MW(e) each which




      can reasonably be expected to occur by the year 2000.  Plutonium

-------
                                  137
U FUEL
FABRICATION

A
K
L»- A *-

U
ENRICHMENT

A
J
U
CONVERSION
i
I\LHUIUK 	 ^"
' A
5 A
, » G
^ "" H CHEMICAL C *•
PROCESSING -^ *~
E D~
Pu V
STORAGE
i
Pu -*^
^^ FUEL — t — ^.
FABRICATION
A
I
MINING
MILLING

                                                            LOLEVEL
                                                            WASTE
                                                            LOLEVEL
                                                          WASTE W/Pu
                                                           HIGH LEVEL
                                                          WASTE W/Pu
                                                           LOW  LEVEL
                                                          WASTE W/Pu
Figure 6-1  Simplified schematic of transportation requirements  for the LWR
          nuclear power industry

-------
                                         138

                                      Table 6-1


       Summary of transportation parameters for  the LWR nuclear power  industry
Path
(See figure 6-1 )
A

B


C


D


E


F

G

H
I


J

K

L

Material
Miscellaneous

Spent fuel


Miscellaneous
w/transuranics

High level
wastes
w/transuranics
Plutonium
oxide

Miscellaneous
w/transuranics
Recycle fuel
Pu02 + U02
Uranyl nitrate
Uranium oxide


UP.
6
UFC
6
Fresh fuel

Form
Packaged
solids
Spent fuel
assemblies

Packaged
solids and
cladding
Solid


Non-dis-
persible
solid
Packaged
solids
Fuel
assemblies
Liquid
Powder
(yellow
cake)
Powder
(natural U)
Powder
(enriched U)
Fuel
assemblies
Mode
Truck
Rail
Truck
Rail
(Barge)
(a)


Rail


Truck


Truck

Truck

Truck
Truck
Rail

Truck

Truck

Truck

Annual quantity
shipped
to facility
3,000 drums
per reactor
1 ,500 MT


..


500 casks
(141.5 m3)

15,000 kgb
per chemical
plant
(c)

(d)

500 MT
15,000 MT


10,000 MT

750 MT

30 MT

Quantity
per
shipment
50 drums
150 drums
0.5 MT
3.0 MT

--


10 casks
(2.88 m3)

30 kgb


..

_.

5 MT
15 MT
38 MT

11 MT
(11 MT/cask)
11 MT
(2.2 MT/cask)
3 MT

 Miscellaneous  low and intermediate  level wastes are currently stored onsite at the re-
 processing plant.  Appendix F  of  10  CFR  Part  50 requires decontamination of reprocessing
 sites upon decommissioning which  will  probably result in shipment of these wastes to a
 repository.

 Very limited quantities  of plutom'um have  been shipped to the mixed oxide fabrication
 plants.   In addition, the  quantity of  plutonium permitted in shipping containers varies
 widely.   Thus, it is  not possible to estimate the quantities in this path with any accu-
 racy at  this time.   Shipment of plutonium  would range from 900 kg/yr for a 30 MT mixed
 oxide plant to 4,500  kg/yr for a  150 MT  plant assuming a plutonium content of 3% in the
 fabricated assemblies.

Insufficient information exists at  this  time  to estimate these quantities.  However, it
 is suspected volumes  will  be large with  plant startups and then decrease gradually.
 This path will probably  be similar  to  path L.

-------
                                           139
                                        Table 6-2


             Transportation requirements for a 900 LWR nuclear power program

                            (low enriched uranium oxide fuel)
Path
(See figure 6-1)
A

B

D

E

H

I

J

K

L
Number of facilities
shipped to/from
from 900 reactors

from 900 reactors

from 18 chemical
plants
from 18 chemical
plants
to 9 enrichment
pi ants
to 6 conversion
plants
to 9 enrichment
plants
to 36 fabrication
plants
to 900 reactors
Total
annual
shipments
54,000 (T)
18,000 (R)
54,000 (T)
9,000 (R)

900 (R)

9,000 (T)

5,400 (T)

6,000 (T)

7,500 (T)

2,600 (T)
9,000 (T)
Average
kilometers
per
shipment
805

1,610


4,025

<800b

1,208

1,610

805

1,208
1,610
Annual
population
dose
(person-rem/yr)
150a

176a


40

Not applicable

0.24C

Negligible

Negligible

0.12C
0.54C
     a90% rail and 10% truck weighted values.

      In many cases it is suspected the mixed  oxide (Pu02 - U02) fabrication plant will
be located close to or adjacent to the chemical reprocessing plant.   However, it is
difficult to estimate the average shipping distances at this time.
     /»
      A dose rate of 0.1 mrem per hour at 3 meters from the apparent centerline of the
shipping route was used for these shipping paths.  Thus the population dose per km is
0.01 that listed in table 6-3.

-------
                                    140







       recycle is  shown  In the figure and  is  summarized  in table 6-1,




       since  current  trends indicate that  such  recycle will occur in




       the  future,




 6.2    Shipping Containers




          A  variety  of  containers are required to  ship  the diverse




       radioactive materials listed  in table  6-1.   Rather  than describe




       the individual containers, many of which are under  development




       and/or  in design, a  list of the major  design requirements  ap-




       pears more appropriate:




          a.   radiation exposure limits external  to the  container




          b.   criticality control




          c.   heat dissipation




          d.   survival and maintenance of integrity under accident



               conditions, and




          e.    weight limitations.




6.3   Exposure Levels




          Exposures  from the normal  transportation of radioactive mater-




      ials  for the nuclear power  industry  are estimated  by assuming




      that  direct  radiation is the only source  and using the dose rate




      limit  imposed by Department of Transportation (DOT)  regulations




      (10 mrem per hour  at  6 feet from the surface of the  shipping




      vehicle)(1).  DOT  regulations  also inpose requirements on  the




      dose and temperature  at  the surface  of  the vehicle or container.




      However, these  are of little consequence  in  estimating popula-




      tion exposure.  In a  recent analysis  (2), the AEC  used a value

-------
                                  141





      of 10 mrem per hour at 10 feet from the apparent centerline of



      the shipping route instead of  the DOT requirement.   This AEG



      value was used here (10 mrera/hour at 3 meters)  for  purposes of



      consistency and comparison.



6.4   Radiological Impact



          The dose to the population can be calculated by assuming a



      uniform population density along a 2 kilometer  corridor of the



      road or track (1 kilometer on either side of the road or track



      centerline).  Since the exposure at any distance from the road



      is dependent on the given distance and on the speed of the vehi-



      cle, it is necessary to integrate the dose to the individual at



      the given point as the shipment passes.  An equation was set up



      and the solution is:



          D - individual dose at given distance (mrem)



          B - -*— tan'1 [t&1/2I


              Cab)1'2




          where:



          K = 0.025 mrem-m2/s



          a = constant = (distance in meters from centerline of path)



          b = f(t) = (velocity of vehicle in m/s)2


          *. .        2.000        .
                                 -in seconds
              velocity of vehicle



          The results using this solution and vehicle speeds of 320



      km/day (representative of rail transport) and of 966 km/day



      (representative of truck transport) are listed in table 6-3.

-------
                              142






 The dose to an individual standing 100 meters from the center-




 line of the path is 1.04 x 10   mrem for the passage of one




 shipment at 320 km/day.




     The AEC presented a similar analysis in a recent report (_2)




 wherein corrections were made for a buildup factor and air at-




 tenuation.  With these corrections numerical integration was




 required to solve the equation.  An analysis was performed using




 the simplified method presented here for the same distance para-




 meters used by the AEC.  This analysis indicated that the inte-




 grated dose for both methods agreed to within 10% of each other.




 However, there were significant differences in the distribution




 of the dose with distance from the centerline.   The method used




 here produced  lower results  close to the shipping path and higher




 results at the further distances (0.5 to 1.0 km).  It is  con-




 cluded that both methods  are acceptable since a uniform popula-




 tion density is  considered.




     The population  dose per  kilometer (table 6-3) was obtained




 by lumping  the population  in groups  at  25 meter  intervals  from




 25 to  150 meters  from  the  road  or  track centerline and at  100




 meter  intervals  from 200 to  1,000  meters  from the centerline,




 and  then multiplying by the  individual  dose  at the respective




 distance on both  sides of  the path.   These results were then




 summed for the particular vehicle  speed.  The population density




 used was 127.4 persons per square  kilometer.  These calculations




were performed for both rail  (320  km/day) and truck (966 km/day)

-------
                               143



                            Table 6-3
Individual  dose  at  a  given distance from the apparent centerline
      of the  shipping route  for the passage of one shipmenta
Distance
(meters)
25
50
75
100
125
150
200
300
400
500
500
700
800
900
1,000
Population dose
(person-rem per
km)
Dose at .
320 km/ day0
(mrem)
4.24 x 10"4
2.11 x 10"4
1.49 x 10"4
1.04 x 10"4
8.22 x 10"5
6.81 x 10"5
4.99 x 10"5
3.22 x 10"5
2.34 x 10"5
1.82 x 10"5
1.45 x 10"5
1.2 x 10"5
1.02 x 10"5
8.6 x 10~6
7.49 x 10"6
1.1 x 10'5
Dose at .
966 km/ day0
(mrem)
1.4 x 10"4
6.97 x 10"5
4.59 x 10"5
3.41 x 10"5
2.7 x 10"5
2.25 x 10"5
1.65 x 10"5
1.06 x 10"5
7.76 x 10"6
5.99 x 10"6
4.79 x 10"6
3.97 x 10"6
3.36 x 10"6
2.88 x lO"6
2.5 x 10'6
k "
3.7 x 10"6
 Based on  10  mrem per  hour  at  10  feet (^3  m)  from the  apparent
 centerline of the shipping route.

 Accurate  to  one  significant figure.

-------
                              144
 transport.

     The population doses were then multiplied by the total kilo-

 meters traveled for each path, as presented in table 6-2.  Summa-

 tion of the population doses for each pathway results in the total

 dose of 367 person-rem/yr for the 900 unit reactor program.  This

 yields a value of 0.41 person-red per reactor per year.  If a

 load factor as low as 0.7 is used, this planned Impact is not

 more than 0.6 person-rem per GW(e)-yr.

     An additional planned exposure must be considered for radio-

 active material shipments to account for the stops made enroute.

 Trains stop at rail stations and trucks at truck stops and, in

 most cases, it is reasonable to  expect that the population densi-

 ty will be much greater at  the stop than the 127.4 persons per

 square kilometer used  above.   However, for the most part, the

 stops  will be  of short duration.   Therefore,  this  planned ex-

 posure should  lead  to  an impact  of  about the same  magnitude as

 that from  the  moving vehicle  and  it is recommended that the

 planned impacts  listed above  be doubled  to account for  this

 additional exposure  (2).  The totals  are:

    Planned impact
      from normal       = 0.82 person-rem     = 1.2 person-rem
     transportation       reactor-year           GW(e)-yr

These values do not include occupational  exposure.  It  is ex-

pected that transport workers will be  considered radiation work-

ers with the exception of rail workers  (brakemen, conductors,

engineers,  etc.).

-------
                                    145






          The maximum dose to an  individual is expected to occur to




      railroad brakenen.  In the  AEG analysis it was estimated that




      brakemen would spend from 1 to 10 minutes in the vicinity of the




      cask car during a trip for  an average exposure of about 0.5 mrem




      per shipment.  Assuming a highly unusual set of circumstances in




      which one brakeman receives such an exposure from all incoming




      shipments of spent fuel to  a chemical plant (450 annual shipments),




      the maximum individual exposure rate would be 225 mrem per year




      to this particular brakeman.  However, it appears difficult to




      envision such circumstances and, if encountered in practice, steps




      could be taken to monitor and/or reduce this exposure.



6.5   Health Effect Impact




          The conversion factor used to obtain health effects tor the




      radiological impact as estimated in section 6.4 are:



          Total body irradiation:




               200 deaths per year per 10  annual person-rem;




               200 nonlethal cancers per year per 10  annual person-rem.



          Gonadal irradiation:




               300 serious effects per year per 10  annual person-rem.




      Health effects are defined as the sum of lethal, nonlethal and



      genetic effects.




          For the transportation impact in the postulated 900 unit LWR




      nuclear power program the health effects due to radiation exposure



      are listed in table 6-4.




6*6   Cost Effectiveness of Reducing Transportation Exposure

-------
                                    Table 6-4


              Health effects to members  of the general  population
 from transportation of radioactive materials associated with  nuclear fuel cycle
Pathway
Critical
organ
Health effects /reactor-yra
Mnv*»-m-u Nonfatal Genetic
Mortality effects effects
Direct gamma         Whole body       0.0002          0.0002          0.0003
  dose
Total health effects for radioactive transportation associated with 30 years of
  operation of one reactor facility = 0.02

  aListed health effects will result from transportation associated with one
   year of operation of one reactor.

-------
                             147
    The transportation of radioactive materials in a reactor




program must be viewed in perspective when attempting to perform




a cost-effectiveness analysis for reducing the radiological im-




pact.  The quantity of radioactive material which must be shipped




in a reactor program (or per year per reactor) is fixed.  The




impact resulting from the shipment of this material is dependent




on the dose rate at a given distance from the shipping container




(or cask).  If the dose-rate limit is reduced by a factor of 2,




implying the use of additional shielding, the impact will be re-



duced by a factor of 2.  However, from a practical standpoint,




it is much more likely that this lower dose rate could best be




met by reducing the quantity of material in each shipment since




the truck casks are currently at legal weight limits for most




states and rail cask weight must be held to some limit  to pre-




vent special routing requirements.  Crane capacities must also




be considered.  This situation would lead to a lower impact per




shipment but a larger number of shipments, resulting in about




the sane total Impact.  Therefore, it is likely that additional




restraints (i.e., other than a dose rate limit external to the




cask) must be considered to insure that the total transportation




impact is reduced if the analysis indicates this is a cost-



effective requirement.




    The fabrication costs for the General Electric IF 300 rail




cask for spent fuel are approximately one million dollars per




cask..  Current estimates for the larger G.E.  IF 400 cask range

-------
                              148






 between 1.5 x 10  and 1.75 x 10  dollars for fabrication.  The




 capacities of these casks are about 3 MT and about 6 MT, respec-




 tively.  Design and licensing costs must be written off for some




 number of casks.  For purposes of this analysis, the costs will




 be increased by about 20% to account for these factors.  Using




 these figures, a straight linear relationship can be developed




 on a per-shipment basis for cost vs dose reductions for spent




 fuel shipments.   However, the usefulness of this relationship is




 doubtful as discussed above.  The same type of analysis applies




 to the shipment  of high-level solidified waste from the chemical



 plant to the disposal site.




     The shipment of low- and intermediate-level radioactive wastes




 from reactors to waste disposal sites contributes about 40% of




 the total  impact from transportation (see table 6-2).   It appears




 this  exposure can be reduced through the addition of shielding




 to the transportation vehicle or  by segregation of this inter-




 mediate-level waste from the low-level waste and the addition of




 shielding  to  the intermediate-level shipping container  and/or




 vehicle.   About  80% of the radioactivity in these wastes is  in




 about  3% of the  volume (2).   Thus,  segregation  with selective




 shielding  appears particularly attractive.




    The cost of  providing shielding  for  a truck trailer  to re-




 duce the exposure rate by a  factor  of  two is  estimated as fol-




 lows:  About 1.26 cm of lead would be  placed  on  the sides, ends,




and bottom of the trailer.  The added weight  of  the lead would

-------
                             149






be about 18,000 kg, and the cost would be about $7,000.  The total




cost, including installation and protective steel sheet, would




probably be about $20,000.  However, this amount of lead would




reduce the payload by a factor of at least two and thus the re-




duction in exposure achieved through use of shielding and the




smaller quantity of material per shipment would be offset by




more numerous shipments.  If segregation of the wastes was re-




quired and one section of the truck shielded, it is estimated




that about 5,500 kg of lead would be required at a cost of about




$2,000, with a total cost of about $7,000.  Such shielding would




also reduce the payload, but would provide a dose reduction of




about 2 for 80% of the waste for a total dose reduction factor




of about 1.7.  However, there would be additional costs involved




in segregating the wastes.  It is estimated that this cost would




not exceed one man-year per reactor per year resulting in an an-




nual cost of about $20,000.  The results of these estimates are



shown in figure 6-2.




    Route control appears more attractive for the reduction of




exposure than the addition of shielding.  Figure 6-3 depicts the




dose reduction which can be achieved through selection of routes




with lower population densities.  The population dose due to




stops along the route would probably be lower for a lower popu-




lation density.  However, since this factor is not well known in




any case, the same value was used as in, section 6.4 as a lower



limit of exposure.

-------
                                   150
0.4


0.2
                10
                          DOLLARS
3x10
                                               LOW LEVEL WASTE
                                                 FRACTION-40%
1
1
1
1
1
1 1 1
HIGH LEVEL
& SPENT
FRACTION-
WA!
FUE
-60
1
                                                             "/
                                                              fa
                                                     5x10
  Figure  6-2 Cost effectiveness for segregation of low level wastes
              with an additional shielding  compartment on  the  truck
              (1  truck per reactor  year)
   0.8


   0.6


   0.4


   0.2
                      50             100     127.4    150
        POPULATION  DENSITY  (PEOPLE/SQUARE  KILOMETER)
Figure 6-3  Impact  reduction available with route control through various areas
          of  population density  (impact from stops remains constant)

-------
                            151
    The costs of route control would be highly variable because




of its administrative nature.  However, it is estimated that one-




half man-year per reactor per year would suffice in accounting




for this cost.  Additional costs would probably involve the total




distance traveled by the vehicles and would be highly site depen-




dent.  For purposes of this review a cost of $20,000 per reactor




per year would appear adequate for route control requirements.

-------
                                 A-l






                              Appendix A




    Exposure Pathway,  Radiation Dose and Health Effect Paraneters






1.0   Introduction




          This appendix explains the assumptions and parameters  used




      in (1) calculating how radioactive effluents discharged from




      fuel supply operations are transported through the environment,




      (2) calculating the doses resulting fron the interaction of  rad-




      iation with man, and (3) converting radiation doses to health




      effects.




          The radioactive effluents include uranium and associated




      daughter products both as aerosols and soluble liquid effluents.




      Source terms were derived from operations considered reasonable




      for a "model facility." Generalized "model exposure pathways"




      were used to relate radioactive airborne and waterborne effluent




      concentrations to radiation doses to humans.  These pathways do




      not apply to any specific site but were chcsen to be representa-




      tive of what may take place around a "model facility." Dose con-




      version factors were derived primarily from "ICRP Publication 2"




      (1) and "Ionizing Radiation:  Levels and Effects" (a report of




      the United Nations' Scientific Committee on the Effects of Atomic




      Radiation)(2).  Conversion factors to express radiation doses as




      resultant health effects were derived from the BE1R Report (_3).




          The term "uraniun" as used in the Fuel Supply Technical Re-




      port is defined as the sum of uranium-234, uranium-235, and ura-




      nium-238.  It does not include any other radionuclides nor does

-------
                                          A-2






               it  define  any  particular  isotopic  ratio.  The  terms  "uranium-




               238,"  "uranium-235," "uranium-234," and "thorium-230" are defined




               as  referring to  the named  isotope  only.  Daughter products and




               the effects of daughter products are not included.   In contrast,




               the term "radium-226" may  include varying amounts of short-lived



               daughters  depending upon the exact situation.



        2.0    Model Exposure Pathways




        2.1   Air Pathway




                  The following assumptions apply to the respective terms used



               in  the atmospheric pathway model:




                  (x/Q)max is the meteorological dispersion factor that relates




               the plant source term to the dispersed radionuclide concentrations




              in air at a given downwind distance,   x is the yearly average


   -^

   *          concentration of activity to which a human at the specified down-


   >                                         3

              wind distance is exposed (pCi/m ).   Q is the rate at which an




   >           airborne radionuclide leaves the site (pCi/s).




>*  ^              It was  assumed that the plant boundary lies between 0.5 and




 £           1.5  kilometers  from the point of release.   x/Q was then estimated


 ^

              (4^  assuming a  ten meter stack for  three types  of sites at 0.5,




              1.0, 1.5 kilometers (table A-l).  (x/Q)    was  taken to be the
                                                    max


              average of  these  values  multiplied  by  2  to obtain the maximum




                  <>r  concentration.  The  standard deviation was roughly  esti-

             mated aX^/6/the range  of  these values.f
                                      This value for (x/Q)
               		                          niflx


6 ± 4 x 10   was used for all fuel supply facilities.



 C(a) is the ratio of the average individual radiation dose
                                                                                1

-------
                                   A-3







                                Table A-l





      Average (x/Q)  values vs distance  for h =  10 meters9  (4)
Distance (km)
Site
River
Lakeshore
Seashore
Average

9 x
4 x
6 x
6 x
0
10
10
10
.5
-6
-6
-6
io-6

3 x
1 x
2 x
2 x
1.0
10-6
lO'6
1(T6
ID'6

2
5
1
1
1.
x
x
X
X
5
io-6
ID'7
io-6
io-6

7
2
5
5
3.
x
x
X
X
0
ID'7
io-7
10'7
ID"7
For the maximum sector concentration, multiply these average values  by 2.
ah = height of release  of gaseous effluent in meters,

-------
                                  A-4



      within 80 kilometers of the plant to the maximum individual dose
 c
      at the plant boundary, fCalculating C(a) for 50 reactor sites
gives a value of 2.3 x 10~ .   This value was accepted for  fuel


supply facilities.
          The radial distance of 80 kilometers was chosen to define


      the members of the general population exposed to a specific


      source term because the distance is large enough to include


      nearby large population centers yet small enough so that the


      area effected can be considered a local area.  Beyond this dis-


      tance, the diffusion equations that characterise the source term


      plume are not considered reliable./ No correction for parti-
      culate depletion from the plume was made.
     »•—^—•—'

2.2   Water Pathway
          The standard river model does not represent a specific site


      but was constructed from parameters that are believed to be rea-


      sonable and credible.   Because most fuel supply facilities are


      located on rivers,  no  attempt was made to construct sea coast or


      lake water exposure pathways.  The river model  assumes:


          1.    A river flowing past the outfall at a  rate of 280 cubic


      meters  per second.


          2.    The maximum exposed individuals are those assumed to


      drink water continuously from the river following complete di-


      lution  of effluents by the  river  water.


          3.    The average exposed individuals are represented  by X


      people  per kilometer of  river for 300 kilometers  downstream from

-------
                                 A-5






      the outfall that drink water from the river.




          (x/Q)rlver is the dispersion factor that  relates the plant




      source term to the dispersed radionuclide concentration in water.




      X is the yearly average concentration of activity (pCi/1) to




      which a human is exposed by drinking water from the river




      following complete dilution of effluents by the river water.  Q




      is the rate that a waterborne radionuclide leaves the site (pCi/s),




          C(w), an additional dilution factor of 0.1, is assumed for




      members of the general population exposed to  the effluents to




      accommodate additional river dilutions from tributaries, loss of




      activity to surfaces of the river, multiple uses of water, etc.




          The dispersion factors discussed above are summarized in



      table A-2.




3.0   The "Model" Population at Risk




          Table A-3 summarizes the various "model"  population groups




      used for computing somatic and genetic dose effects.



3.1   Through the Air Pathway  '




          The total population within 80 km of 50 reactor sites, taken




      primarily from environmental impact statements, indicates that




      there is an average population of 1.5 x 106 people as projected




      to 1980.  The doubling time for this population is assumed to be




      40 years based upon an annual increase in population of about




      2.5%.  Fuel supply facilities are assumed to  be similar except




      for mills which are located in sparsely populated western




      states.  For mills it is assumed that 5.5 x 104 persons are

-------
                                    A-6



                                 Table A-2


       Dispersion factors for  airborne and waterborne  pathways
                    ^x'^'maximum
  Pathway            sector


Airborne        6 ± 4 x 10"  pCi/m3                          C(a) = 2 3  x
                            pCi/s


Waterborne                             4 x 10"6 pCi/m3       C(w) = 0.1Oc
                                                pCi/s
aRadius  of 80 km

bRiver flow - 280 m3/s; for mills in western states where rivers are  smaller,
 assume  a river flow of 14 m3/s  and multiply this  factor by 20.

cApparent length of river - 300  km

-------
                                   A-7
                                Table A-3
             Population models for air and water pathways
Pathway     Area of Concern
   Air
Within 80 km
  Water    Within 300 km
                               Population
                   Biological
                    effects
            Within  80  km  of mills
1.5 x 106 persons    Somatic
0.8 x 1Q6            Genetic
                    	.
5.5 x 104 persons    Somatic
1.3 x TO*            Genetic
                             0.6  x 106 persons     Somatic
                             0.3  x 106 persons     Genetic
           For mills, within 300 km of outfall
                                        4.4 x 104 persons    Somatic
                                        2.2 x 10  persons    Genetic

-------
                                  A-8




       within 80  kin  of  the  site.  Only one-half of  these populations


       are  used for  genetically significant dose calculations.


 3.2    Through the Water Pathway


           It is  estimated  that 2,000 persons/km of river for 300 km


       downstream from  the  outfall drink water taken from the river.


       This is a  total  of 0.6 x 10  persons (1980).  The number was


       obtained by dividing the number of people in the various water-


       sheds  by the  length  of rivers over 600 miles long.  The popula-


       tion-at-risk  for mills was reduced by a number proportional to


       the  population density ratios, 0.037 and multiplied by 2 because


       it may  be assumed that in arid territory, the population is more


      concentrated around water.   The resulting population at risk is


      44,000.  Doubling time of the population is assumed to be 40


      years.   Only half of the population is  used for genetically


      significant dose calculations.


4.0   Radiation Dose Conversion Factors


4.1   Airborne Radionuclides


          The dose conversion factors for insoluble (class Y)  alpha-


      emitting aerosols given in  table A-4 were estimated  from the


      dose conversion factor  for  an insoluble aerosol of plutonium-239


      oxide by a  consideration of the ratio of the alpha energies  of


      the radionuclides to  the alpha energy of plutonium-239 (table
                                                •MM

      A-5)i.S  The  continuous inhalation of 1 pCi/m  of  insoluble  pluto^"
     jiium oxide is taken to deliver  12 rem/yr to the lung.  \This


      value is  based on the ICRP  Report of  Committee II  of 1959  plus  a

-------
                                  A-9
                               Table A-4


        Dose  conversion factors for  the airborne pathway
Radionucl ide
Plutoniu;:--239
Urani'j.Ti-233

Uranium-234

Uranium- 230
Radium-226

Radon-222
Aerosol Class
Y
Y
D
Y
D
Y
Y
D
-
Organ at
Risk
Lung
Lung
Bone
Lung
Bone
Lung
Lung3
Bone
Lung (T.B.)b
Dose conversion factor
mrem/yr per
pCi/m3
12,000.
10,000
150
10,000
150
11,000
11,000
300
4
'Assume radon-222 and therefore all  radium-226 daughters escape from the aerosol
particle and  only radium-226 (i.e., i EF(RBE) n = 49) contributed the dose

*T.B. means tracheobronchial region.

-------
                             A-10



                          Table A-5


 Dose conversion factors for airborne insoluble participates
Radionuclide
Plutonium-239
Uranium- 238
Uranium- 235
Uranium-234
Thorium -230
Radium -226
I E (RBE)na
(MeV)
53
46
46
46
48
49b
Dose conversion factor
(mrem/yr per pCi/m3)
12,000
10,000
10,000
10,000
11,000
11,000






a
 ICRP report of Committee II - assume uranium-238 and uranium-234
 equal  in energy to uranium-235

 Assume all  radon escapes from the aerosol  particle

-------
                                 A-ll
      correction factor  of  8  (5) Jo  convert  from the 1959 lung model




      to the newer  lung  model recommended by the ICRP Task Force report,




      "Deposition and  Retention Models  for Internal Doslmetry of the




      Human Respiratory  Tract" (6).




          Dose conversion factors  for soluble aerosols were  calculated




      from ICRP Publication 2 values using bone  as the critical organ



      (table A-6).




          It was recognized that doses  calculated for the lymph nodes




      in the tracheobronchial region of the  lung are much higher  (by a




      factor of 35)  than the lung  dose  if  the ICBP "New  Lung Model" is




      used.  However,  the ICRP has recommended that lymphatic  tissue




      not be considered  the critical organ in inhalation exposure  to




      Plutonium (7).  This  apparently  is because at present  there  are




      no reports of primary tumors of  the  tracheobronchial  lymph nodes




      and because it is  believed  that protection of  the  more radiosen-




      sitive lung tissue will provide more than adequate protection to




      the lymph nodes.  Radiation dose  to  the lymph nodes of the  tracheo-




      bronchial region will not be used as a criterion  for  setting envi-




      ronmental standards at this  time; and  therefore,  this dose has



      not been included  in  tables  A-10  and A-ll.




4.2   Waterborne Radionuclides




          The uranium dose  conversion  factors (table A-7)  for the  water-




      borne pathway were taken from dose calculations endorsed by  the




      UNSCEAR report (2) for radiation dose  rates that  result to  soft




      tissue (gonads)  and bone surfaces, the tissue at  risk for cancer

-------
                             A-12



                           Table A-6


   Dose conversion factors for airborne soluble participates
Radionuclide
Uranium-238
Uranium-235
Uranium-234
Thorium- 2 30
Radium-226
Plutonium
168 h week
(MPC) a
(yCi/cm3)
2xlO-10
2 x lO'10
2 x 10-10
8 x 10"13
1 x ID'10
6 x 10"13
Critical
organ
Bone
Bone
Bone
Bone
Bone
Bone
Dose conversion factor
(mrem/yr per pCi/nr)
150
150
150
38 ,000
300
50,000






5ICRP  Report  of Committee  No.  II  -  (MPC)   is  equivalent to
 30 rem/yr to bone.

-------
                           A-13
                        Table A-7
   Dose conversion factors for the water pathway
Radionuclide
Uran1um-238
Uranium- 234
Thorium- 230
Radium- 226
Organ at
risk
Bone
Soft tissue
Marrow
Bone
Soft tissue
Marrow
Bone
Soft tissue
Marrow
Bone
Soft tissue
Harrow
Dose conversion factor
(mrem/yr per
pC1/1lter)»»t>
9
0.9
2
9
0.9
2
1
0.2
12
0.4
2.4
alt is assumed that adults consume 2  liters/day of water
 and that the listed dose rates will  result if activity
 in the water 1s 1 pCi/liter.

bListed are  equilibrium dose rates that result from
 equilibrium body burdens.  For example, radon-226 dose
 rate is not assumed to be reached until 16 years following
 start of exposure.

-------
                                   A-14






       induction, following the ingestion of known amounts of uranium




       naturally present in the human diet (table A-8).  While it is




       recognized that uptake following ingestion in food may not neces-




       sarily lead to the same rate of uptake as the ingestion of




       uranium in drinking water,  it is believed that this is the best




       model currently available for long-term chronic ingestion of




       uranium.   Note that these dose conversion factors refer only to




       the uranium radionuclide listed and do not include daughter




       product radiations.   These  must be  listed and calculated separ-




       ately.  However,  because the factors are the  same for  uranium-




       234,  uranium-235,  and uranium-238 and  the source  terms are




       listed  as  total uranium (i.e.,  the  sum of uranium-234,  ura-




       nium-235,  and  uranium-238),  a single calculation  suffices.




          The thorium-230 dose conversion  factor was  calculated  from




       ICRP  Publication 2 and  corrected for surface  dose;  the  radium-




       226 dose conversion factor was calculated  in  the  same  fashion as



       uranium (tables A-9 and A-10).




          The dose to the bone marrow was calculated separately  (2).




      For this site, cancer risks are calculated using  the health



      effect factor for leukemia.




5.0   Health Effect Conversion Factors




          Health effect conversion factors were abstracted from the



      BEIR report and rescaled for the dose to bone surfaces.  They



      are listed in table A-ll.




          The  total integrated radiation dose is multiplied by these

-------
                                    A-15

                                  Table A-8
        Dose conversion factors for uranium for the water pathway (2J
Intake      1 yg/day natural uranium                „,,
            0.68 pCi/day total  uranium (238U, Z35U,    U)


Equilibrium body     0.1 to 0.9 ng/g soft tissue
burdens              20 to 30 ng/g bone ash


Dose delivered (calculated by the method of Spiers)


Total uranium at 9^2 pCi/kg  bone yields:

                    0.3  mrad/yr to bone (tabecular bone,  surfaces)
                    0.06 mrad/yr to bone marrow
                    0.03 mrad/yr to soft tissue (gonads)


Assuming a quality factor of 10, 0.68 pCi total uranium intake per day yields

                      3 mrem/yr to bone  (tabecular bone, surfaces)
                    0.6 mrem/yr to bone marrow
                    0.3 mrem/yr to soft tissue (gonads)


For an intake of 2 liters of liquids per day containing 1  pCi/1 total
uranium, yields:

                    8.8 mrem/yr to bone  (tabecular bone, surfaces)
                    1.8 mrem/yr to bone marrow
                    0.9 mrem/yr to soft tissue (gonads)

-------
                               A-16
                             Table A-9
 Dose conversion factors for radium-226 for the water pathway (2)


 Intake           1    pCi/day radium-226
 Body burden       7.6 pd'/kg bone
                 40    pCi/skeleton
 Dose delivered  (calculated  by the method of Spiers)
                  0.6 mrad/yr to bone  (tabecular bone, surfaces)
                  0.1  mrad/yr to bone marrow
                  0.02 mrad/yr to  soft  tissue  (gonads)
Assuming a quality factor of 10,  1 pCi  226Ra/day intake yields:
                  6 mrem/yr  to bone (tabecular bone, surfaces)
                  1 mrem/yr  to bone marrow
                  0.2 mrem/yr  to soft tissue (gonads)
An intake of 2 liters of liquids per day containing 1 pCi 226Ra/l
yields:
                12   mrem/yr to bone (tabecular bone, surfaces)
                 2.4 mrem/yr to bone marrow
                 0.4 mrem/yr to soft tissue (gonads)

-------
                                    A-17
                                 Table A-10



   Dose conversion factors for the water pathway for soluble radionuclides


               calculated from the recommendations of the ICRP
Radionuclide
Thorium-230


168 h week
(MPC)W
(yCi/cm3)
2 x ID"5


Critical
organ
Bone
Bone surfaces
Marrow
Dose conversion factor
(mrem/yr per pCi/1)
2.5
1.0a
0.2a
Ratio of bone dose to bone surface dose and bone marrow dose assumed to be the
same as for uranium.

-------
                                            Table  A-ll
                                 Health  effects  conversion  factors
Critical
organ
Lung3
Boneb
Bone marrowb
Total soft
tissue
organs
other than
bone
Health
effect
Cancer of lung
Cancer of skeleton
Leukemia


Cancers and
genetic effects

Mortal i
50
16
54a


150
Health effects conversion factor
Events per 10b rem aggregate dose
ty Nonfatal cancers Genetic effects
0 0
16 o
0 0


150 300
 Insoluble aerosol exposure pathway
blngestion exposure pathway
                                                                                                        00

-------
                                A-19
     factors to  give the total health effects that are expected




     (committed)  as the result of the radiation exposure.  These




     effects occur over a  period of years  following exposure.




         For uranium ingested through the  water pathway, the majority




     of this uranium body  burden is located  in the bone.  This ura-




     nium is  considered to irradiate  the bone with the corresponding




     health effect of  cancer of  the skeleton. In addition,  20%  of




     the dose is assumed  to irradiate the bone marrow with the re-




     sulting health effect being leukemia.  The  mortality risk from




     leukemia is 54 cases per 10  rems to the bone marrow.  The risk




     of mortality from leukemia from bone irradiation by alpha-emit-




     ting radionuclides in the bone is therefore 0.2 x 54 cases per




     10  rems.




         For soft tissue  organs, including  the gonads, uranium bur-




     dens are considered  to provide an  average organ  dose with  the




     corresponding health effects assumed to be  the sum of all  ef-




     fects on each individual soft tissue organ.  In  addition,  this




     dose  is delivered to the gonads  causing genetic  health  effects.




6.0  Radiological Effects Calculations




         Given  the  source term  and  the  factors  discussed  above, the




     various  radiation doses to individuals in  the  general popula-




      tion,  and  the expected committed health effects resulting from




      these doses can be  calculated.   These calculations are presented




      in tables A-12,  A-13, and A-14.  A simplified flow sheet for




      radiation dose and health effects calculations is given in  table

-------
                                   Table A-12
Airborne pathway dose calculations for node!  facilities - current best technology
Model
facility
Mill


Conversion
(wet solvent
extraction)
Conversion
(hydrofluor)

Enrichment
Fabrication
Source /./m
Radio- term 'x/Q/max Critical
nuclide (Ci/vr) (s/n>3) Orqan
U total 0.
226Ra 0.
23°Th 0.
U total 0.
insoluble
U total 0.
soluble
U total 0.
insoluble
U total 0.
soluble
U total 0,
soluble
U total 0,
insoluble
a Ci 1 yr _ „ lo12 pi
yr x 3.15.
mrem/yr „
x 10' " Ci
1
06
06
015
008
,038
,019
,045
.005
— x
10"3 rem .. persons
6 x 10"6 Lung
(To. 1904)) Lung
Lung
*?
Lung
Bone
Lung
Bone
Bone
Lung
Dose
conversion
factor Maximum exposure Average exposure Aggregate
/mrem/yr-, at boundary dose within 80 km Persons Somatic Organ Dose
Sci/rrv* ' (mrem/yr) C(a) (mrem/vr) Exposed (rem-per yr/facility-yr)
1
1
1
1
1
1
1
1
1
.0 x
.1 x
.1 x
.0 x
.5 x
.0 x
.5 x
.5 x
.0 x
104
104
104
Total
104
10?
104
102
102
104
1.9
1.3
1.3
4.5
2.9
2.3
7.2
5.4
1.3
9.5
x 102 2.3 x lO"4
x 102
x 102
x 102 Total
x 101
x 10'1
x 101
x 10'1
x 10°
x 10°
4.4 x 10-2
2.9 x lO-2
2.9 x 10'2
10.2 x 10"2
6.6 x ID"3
5.3 x 10~5
1.7 x 10"2
1.2 x 10'4
3.0 x 10'4
2.2 x 1Q'3
5.5 x 104 2.4 x 100
1.6 x 10°
1.6 x 10°
Total 5.6 x 10°
1.5 x 105 9.9 x 10°
7.9 x 10"2
1.5 x 106 2.5 x 101
1.9 x 10'1
1.5 x Id6 4.4 x 10"1
1.5 x 106 3.3 x 10°
pCi/m3 x mrem/yr = mrem/yr;
pCi/s pCi/m3
x facility-yr = rem/yr
aggregate dose
per facility-yr

-------
                                                                         Table  A-13
                                     Waterborne pathway dose calculations  for model  facilities  - current best technology
(x/Q)R Dose conver-
Source (B£j/l) sion ^actor Maximum exposure
Model Radio- terra pCTTs" Critical ,mrem/yr. dose
facility nuclide (Ci/yr) (0.127) organ l pCi/1 ; (mrem/yr) C(w)
Mill U total 0.1

226Ra 0.06

230Th 3.5


Conversion U total 2
(wet solvent)
226Ra 0.006

230Th 0.0006
Conversion U total 0.8
(hydrofluor)

Enrichment U total 0.6

Fabrication U total 0.5

1 x 10'6 Bone 9
x 20a Soft
tissue 0.9
Bone 12
Soft
tissue 0.4
Bone 1
Soft
tissue
4 x 10'6 Bone 9
Soft
tissue 0.9
Bone 1 2
Soft
tissue 0.4
Bone 1
4 x 10"6 Bone 9
Soft
tissue 0.9
4 x 10-6 Bone 9
Soft
tissue 0.9
4 x 10'6 Bone 9
Soft
tissue 0.9
2.2 x 10° 0.10
2.2 x 10"1
1.8 x 10°
6.2 x 10'2
8.9 x 10°

-
2.3 x 10°
2.3 x 10"1
9.1 x 10"3
3.1 x 10"4
7.6 x 10"5
9.1 x 10'1
9.1 x 10"2
6.9 x 10-'
6.9 x ID'2
5.7 x 10''
5.7 x ID'2
Average exposure Aggregate
dose Persons somatic organ dose
(mrem/yr) exposed (rem per yr/facility-yr)
2.2 x 10"1 4.4 x 104
2.2 x 10"2
1.8 x 10'1
6.1 x 10" 3
8.9 x 10"1

-
2.3 x 10"1 6.9 x 105
2.3 x 10'2
9.1 x 10'4
3.0 x 10'5
7.6 x 10"6
9.1 x 10"2 6.0 x 105
9.1 x 10'3
6.9 x 10-2 6.0 x 105
6.9 x ID"3
5.7 x 10~2 6.9 x 105
5.7 x 10"3
1.0 x 101
1.0 x 10°
8.1 x 10°
2.7 x 10'1
3.9 x 101

-
1.4 x 102
1.4 x 101
5.5 x 10'1
1.8 x 10'2
4.6 x 10'3
5.5 x 101
5.5 x 10°
4.1 x 101
4.1 x 10°
3.4 x 1C1
3.4 x 10°
Correction factor for smaller size of the western rivers - mill only

-------
                               Table A-14





Health effect calculations for model facilities - current best technology
Model
facility
Mill





Conversion
(wet solvents)





Conversion
(hydrofluor)



Enrichment





Fabrication


H.E.F. - healtt
Aggregate somatic
Critical dose H-E'Fi Genetic
organ (rem/facility-yr) x 10"6 correction Mortalities
Lung
Bone
Bone3
Soft
tissue


Lung
Bone
Bone3
Soft
tissue


Lung
Bone
Bonea
Soft
tissue

Bone
Bone
Bone3
Soft
tissue

Lung
Bone
Bone3
Soft
tissue

;e is 20%
5.6 x 10°
5.7 x 10'


1.3 x 10°


9.9 x 10°
1.4 x IO2


1.4 x IO1


2.5 x 10]
5.5 x 10'

5.5 x 10°

4.4 x 10"1
4.1 x 10'


4.1 x 10°

3.3 x 10°
3.4 x 101
3.4 x 10°

of bone dose; the
factor
50/0/0
16/16/0
n/o/oa

150/150/300


50/0/0
16/16/0
11/0/oa

150/150/300


50/0/0
16/16/0
11/0/03
150/150/300

27/16/0
16/16/0
ll/O/O3

150/150/300

50/0/0
16/16/0
ll/O/O3
150/150/300

H.E.F. for leukemia
2.8
9.1
6.3

-/-/0.5 2.0
Totals 20.2

5.0
22.4
15.4

-/-/0.5 21.0
Totals 63.8

12.5
8.8
6.1
-/-/Q.5 8.3
Totals 35.7
0.1
6.6
4.5

-/-/0.5 6.2
Totals 17.4
1.7
5.5
3.7
-/-/0.5 5.1
Totals 16.0
is multiplied
x TO'4
x 10-4
x ID'4

x ID'4
x 10-4

x ID'4
x TO'4
x IO-4

x IO-4
x IO-4

x 10-4
x 10-4
x ID'4
x 10-4
x IO-4
x ID'4
x TO'4
x ID"4

x 10-4
x 10-4
x ID"4
x 10-4
x TO'4
x 10-4
x 10-4
by 0.2
Nonfatal
cancers
0
9.1 x
0

2.0 x
11.1 x

0
22.4 x
0

21.0 x
43.4 x

0
8.8 x
0
8.3 x
17.1 X
7.0 x
6.6 x
0

6.2 x
12.8 x
0
5.5 x
0
5.1 x
10.6 x
to give

10-4


ID"4 2.
lO-4 2.


10-4


TO"4 21.
ID"4 21.

10-4

TO'4 8.
ID"4 8.
lO'6
10-4


10-4 6.
TO'4 6.
io-4
10-4 5.
IO-4 5.
a H.E.F.
Genetic
events
0
0
0

0 x TO'4
0 x ID"4

0
0
0

0 x 10-4
0 x ID'4

0
0
' 0
3 x 10-4
3 X ID'4
0
0
0

2 x 10-4
? * TO"4
0
0
0
1 x ID'4
1 x ID"4
for use
Pathway
Air
Water
Water

Water


Air
Water
Water

Water


Air
Water
Water
Water

Air
Water
Water

Water

Air
Water
Water
Water

with bone
Total effects per
Total effects 30 yr exposure
per exposure (effects/faci lity-
(effects/facility-yr) 30 yr)
2.8 x 10-4

3.1 x 10-3


3.4 x 10~3

5.0 x ID'4

12.3 x lO-3


12.8 x 10-3

1.3 x IO-3
4.9 x ID'3

6.1 x ID"3
0.1 x ID'4

3.6 x IO-3


3.6 x ID"3
1.7 x TO'4
3.0 x ID'3

3.2 x 10-3
dose.
8.4 x ID'3

9.2 x 10'2


10.0 x TO'2

1.5 x 10'2

3.7 x 10'1


3.9 x 10"1

3.8 x 10"2
1.5 x 10'1

1.9 x 10'1
3.0 x TO'4

1.1 x 10"1


1.1 x 10'1
5.0 x TO'3
9.0 x 1(T2

9.5 x 10"2


-------
                                 A-23






      A-15.




7.0   The 100-Year Radiation Dose Commitment




7.1   Introduction




          A year's release of radioactive material from a fuel  supply




      facility causes an immediate commitment of radiation dose to




      members of the general population in the vicinity of the faci-




      lity.  This dose is delivered when the radioactive effluents,




      moving quickly through air and water pathways, are taken up by




      individuals.  This takes place during the year in which the ef-




      fluent is released; and these radiation doses and the resulting




      health effects have been calculated in previous sections.




          The same radioactive material upon release to the biosphere




      may,  over longer periods of  time, find its  way back to man




      through slow,  secondary pathways such as  resuspension-inhalation




      and food  chains.   This causes  additional  radiation dose  and




      health effects.  Although  these  dose  rates are usually  quite




       snail,  the  number  of people exposed may be very  large so that




       because of  the linear, nonthreshold health effects model, the




       number of predicted health effects may become significant.




           The 100-year dose commitment is an attempt to calculate the




       radiation dose and health effects that will result when a single




       year's release of radioactive effluent interacts with man during




       the  following 100 years.  To estimate the  effect of 30 years of




       facility operations,  the 100-year dose commitment for each year




       of operations is  added together.  The health effects that result

-------
                              A-24

                           Table A-15


    Radiation dose and health effect calculations - flowsheet
Source term   x   (%-)
(PC1/S)           W
                  Dose
              x   conversion
                  factor

              x   C(  a or w)
              x   Number of
                  people exposed
Maximum exposure
concentration
(pCi/1 or m3)

Dose to maximum
exposed individual
(organ mrem per yr/facility-yr)

Dose to average
exposed individual
(organ mrem per yr/facility-yr)

Total integrated dose
(organ rems per yr/facility-yr)
              x   Health effects
                  factor
Total number of health effects
(effects/facility-yr)

-------
                                 A-25






      from the 100-year  dose commitment  are  in addition  to  the  effects




      that occur from the exposure to or immediate uptake of radio-




      active effluents by people during  the  year  of release.




7.2   Source Terms




          Source terms are identical to  those used for each model




      facility in the proceeding sections.




7.3   Exposure Pathway




          Natural uranium is released from model facilities of  the ura-




      nium fuel supply in liquids in a soluble form and to air  in both




      soluble and insoluble forms.  The uranium released in solution




      form is washed to the ocean or is deposited in silt along the




      river bed.  There are presently no known or postulated exposure




      pathways from uranium buildup in the ocean or silt.  The assump-




      tion is made that they represent an infinite  sink; thus, liquid




      releases do not contribute to the 100-year dose commitment.




          Air releases of natural uranium, whether  soluble gases or




      insoluble particulates, settle  out at  some point  after release




      rather  than remain  airborne.  The exact pattern of settling




      depends on  the  meteorology  at  the time of release, the geology




      around  the  plant,  stack height, and other related parameters.




      It is  assumed  that 20% of the release will  be uniformly  dis-




      tributed  within 80 km. of  the model plant,  the remaining  80% will




      be uniformly distributed  across the eastern half  of  the  United




      States,  and that  the deposited uranium will be  uniformly dis-




       tributed throughout the  top 15 cm of  soil.

-------
                                 A-26





         Uranium occurs naturally in the soil and has an average



     concentration of 2.8 micrograms per gram of soil, (yg/g) (2).



     The average daily intake is estimated to be 1 ug; less than 1%



     of this intake is from inhalation, of resuspended particles (2).



     The major pathway is ingestion through the food chains.



         It may be assumed that the increase in concentration of ura-



     nium in the soil due to releases from the uranium fuel supply



     facilities causes a proportional increase in the average daily



     Intake of uranium.   Since the radiation dose from background



     levels of uranium has been calculated (2) , the additional dose



     due to the released uranium can also be calculated.



7.4  Exposure Term



         One curie of natural uranium is equivalent to 1.48 x 10


                                                                14
      grams.  The land area within 80 km of a plant is 2.01 x 10


        2
      cm ,  and of the eastern half of the United States,  3.88 x


       16   2
     10   cm .   Assuming uniform mixing  within the top 15 cm of soil



     (2)  and a soil density of 1.5 g/cm  ,  a one curie release would



     result in soil concentrations above background of 6.54 x 10~~



      and 1.35  x 10"  vg/g for the local and  eastern U.S.  land areas,



     respectively.



         Table  A-16 gives  the  background dose  to critical  organs  from



     naturally  occurring uranium and  the additional calculated doses



     due  to  deposition of  a  one  curie release  from a model plant.



     The additional doses  were determined by multiplying  the doses



     from natural uranium  by the ratios  (6.54  x  10~  pg/g)7(2.8 yg/g)

-------
                                 A-27
                              Table A-16
Doses to critical  organs from naturally occurring uranium and an air
         release of one curie of uranium from a model  plant
Critical
organ
Soft tissue
Gonads
Endosteal bone
Bone marrow
Background
dose
(mrad/yr)
0.03
0.03
3
0.06
Additional dose
Local
(mrad/yr)
7.0 x 10~7
7.0 x 10'7
7.0 x ID'6
1.4 x 10'5
from a 1 Ci re1e:.:e
Eastern
United States
(mrad/vr)
1.4 x 10'8
1.4 x 10'8
1.4 x 10"7
2.9 x 10'8

-------
                                  A-28
       and (1.35 x 10~  yg/g)/(2.8 yg/g).   To convert each critical

       organ dose to a dose equivalent (mrads to mrem)  it  is necessary

       to multiply the doses by a quality  factor.  For  alpha emitters,

       the quality factor is defined as  10.

           Estimates of the number of health effects  expected for  a

       given population dose are based on  data presented in the  BEIR

       report (3).   Health effects will  be defined  as the  summation of

       the number of lethal cancers,  nonlethal cancers, and,  if  appli-

       cable,  genetic effects.   The health effects  conversion factors

       for the critical organs  are:

           Soft  tissues         300 health effects  per  10fi  person-rem
           Gonads               150 health effects  per  10,.  person-rent
           Endosteal bone         32 health effects  per  10,  person-rem
           Bone  marrow           54 health effects  per  10   person-rem

           The probability  that  an  average individual in the  population

       will incur a  health  effect due to a release  of uranium is cal-

       culated by multiplying the health effects  conversion factors by

       the  respective  critical organ dose  equivalents and summing.

      This summation results in a  single  conversion factor relating

      the anticipated probability of a health effect occurring fol-

      lowing the release of one curie of uranium from a model facility.

      The conversion factors for local and eastern U.S. populations
                  -12             —13
      are 5.5 x 10    and 1.2 x 10    health effects per person per

      curie released, respectively.

7.5   fopulation Term

          The population of the United States is projected to grow

-------
                                A-29




     linearly  from 205 million  in 1970 to  300 million  in 2020.



     Beyond 2020  it is assumed  to remain constant at 300 million



     persons.   The population within  80 kia of a model  facility  is



     assumed to be 0.7%  of  the  total  U.S.  population and is assumed



     to grow as the U.S.  population grows.   An exception is the



     population around a model  mill.  It is assumed to remain con-



     stant at  54,000 people.  The population of the eastern half of



     the U.S.  is  assumed to be  80%  of the  total U.S. population.   It



     will also grow as the  U.S. population grows.



7.6  Evaluation of the 100-Year Dose  Commitment



         Table A-17 gives the health  effects expected  to  result from



     the 100-year dose commitment  for 30  years  of facility operations.



     For comparison, the health effects expected  to result from the



     immediate dose commitment  for 30 years of  facility operations is



     included.




         For all types of fuel supply facilities, the 100-year dose



     commitment causes less than 10% additional health effects when



     compared to the immediate dose commitment.  These calculations



     refer to uranium discharges only.

-------
                                                  Table A-17



                    Health effects resulting from the 100-year dose commitment from uranium


                                      - 30 years of facility operations -
Model
facility
Mill
Conversion
(wet solvent)
(Hydrofluor)
Enrichment
Fabrication
Airborne pathway
source term
(Ci/yr per facility)
0.1

0.023
0.057
0.045
0.005
Health effects from
100-yr dose commitment
(effects ^er facility-30_yr)
0.006 (10%)a

0.002 (0.5%)a
0.005 (3%)a
0.004 (4%)a
0.0005 (0.5%)a
Health effects from
immediate dose
commitment
(effects per facility-30
0.05a

0.4
0.2
0.1
0.1
yr)






                                                                                                                        00
                                                                                                                        o
aPercent of total health effects.

bHealth effects from uranium immediate dose commitment.

-------
                                 B-l






                              Appendix B




                     Costs of Control Technology






      Capital and operating costs of control technology were obtained




from literature sources where available.  If not available,  an esti-




mate was made based on the judgment of the factors involved  in oper-




ation of the control systems for a different purpose.   An example




would be waste settling ponds.  Estimates of the annualized  costs




(combined yearly capital and operating costs for accounting  purposes)




were made by multiplying the capital cost of a control system by an




annual fixed charge rate.  The fixed charge rate includes deprecia-




tion, interest, taxes, and insurance for a sinking method of depre-




ciation based on a 30-year plant life (1).  The fixed charge rate used




was 16.6% per year (2).  The product of the annual fixed charge rate




and the capital cost yields the annualized capital cost which is then




added to the annual operating costs.  This sum is an estimate of the




total annualized costs for the control  system.  The present worth of a




treatment system was calculated from the annualized cost  (equivalent




to the present worth of the annualized  costs using a 7.5% interest




rate).  Present worth is any future payment or series of payments that




will repay a present sum with interest  at a given rate.  The present




worth factor  (pwf) for 7.5% for 30 years is tabulated as 11.81  (1).




The present worth  cost of  the system  is the equivalent  to 11.81  times



the total annualized costs.

-------
                                  R-l
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                                  R-2
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                                  R-3
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-------
                                    R-4
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      5.   Public Law  92-500,  92nd Congress, S.2770, An  Act to  Amend
          the Federal Pollution Control Act (October  18, 1972).

      6.   Environmental Impact of Gaseous  Diffusion Plants,  Study for
          Division of Regulations, UCC-ND  p. 13  (May  11, 1972).

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                                  R-5

Section 5

      1.  U.S.  ATOMIC ENERGY COMMISSION.   Environmental Survey of  the
          Nuclear Fuel Cycle.  Directorate of Licensing,  Fuels,  and
          Materials,  U.S.  Atomic Energy Commission,  Washington,  D. C.
          20545 (November  1972).

      2.  JERSEY NUCLEAR COMPANY.  Applicant's Environmental Report,
          Uranium Oxide Fuel Plant.  No.  JN-14. USAEC Docket No. 70-
          1257  (September  1970).

          JERSEY NUCLEAR COMPANY.  Applicant's Supplemental Environ-
          mental Report, Uranium Oxide Fuel Plant.   No. JN-14ADD1.
          USAEC Docket No. 70-1257 (October 1971).

      3.  KERR-MCGEE CORPORATION.  USAEC Docket No.  70-1113, Letter
          dated October 11, 1971.

      4.  NUMEC, USAEC Docket No. 70-135, Letter dated April 13, 1972.

      5.  GENERAL ELECTRIC CO., USAEC Docket No. 70-1113, Letter dated
          November 29, 1971.

      6.  GULF  UNITED NUCLEAR FUELS CORPORATION, USAEC Docket No.  70-
          36, Letter dated May 3, 1972.

      7.  HITTMAN ASSOCIATES.  Radioactive Waste Management - A Survey
          for:  U.S. Environmental Protection Agency, Office of Radia-
          tion  Programs, Contract 68-04-0052, HIT-516 (May 1972).

      8.  HETLAND, N. and  J. C. RUSSELL, Jr.  Adequacy of Ventilation
          Exhaust Filtering System for New Plutonium Facilities.  Paper
          presented at 12th AEC Air Cleaning Conference  (1972).

      9.  LEONARD, H. H.,  T. S. BAER and L. E. EKART.  Techniques for
          Reducing Routine Release of Radionuclides from Nuclear Power
          Plants for U.S.   Public Health Service, Bureau of Radiologi-
          cal Health, Contract No.  CPE-R-70-0015,  p. 41 (January 1971).

     10.  BATTELLE, PACIFIC NORTHWEST LABORATORY.  Data for Preliminary
          Demonstration Phase of the Environmental Quality Information
          and Planning System (EQUIPS) for U.S. Atomic Energy Commis-
          sion  BNWL-B-141.   (December 1971).

     11.  Public Law 92-500, 92nd Congress, S.2770,  An Act to Amend
          the Federal Pollution Control Act, (October 1972).

     12.  KEMMER, F. N. and J. H. BEADSLEY.  Chemical Treatment of Waste
          from Mines and Mineral Processing.  Engineering and Mine J.
          172.  No. 4 (April 1971).

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                                    R-6
       13.  RYAN, E. S., J. N. VANCE, and M.  E. MAAS.  Aqueous Radio-
            active-waste-treatment plant at Rocky Flats.   Proceedings.
            Symposium on Practices in the treatment of low and inter-
            mediate level radioactive wastes.   Jointly organized by JAEA
            and European Nuclear Energy Agency, Vienna, Austria (Decem-
            ber 6-10,  1965).
  Appendix A
        1.   INTERNATIONAL  COMMISSION  ON RADIOLOGICAL PROTECTION.  Report
            of  Committee II  on Permissible Dose  for Internal Radiation
            Pergamon Press,  New York, New York  (1959).

        2.   UNITED NATIONS.  Ionizing Radiation:  Levels and Effects, A
            Report of the United Nations Scientific Committee on the
            I   no7->?f At0mic Radiation to the General Assembly, Volume
            -*- •  \^y / £) •

       3.  NATIONAL ACADEMY OF SCIENCES.   The Effects on Populations of
           Exposure to Low Levels of Ionizing Radiation, Report of the
           Advisory Committee on the Biological Effects of Ionizing Rad-
           iations (BEIR), National Academy of Sciences (November 1972).

       4*  "l?I iT°MIC !NERGY COMMISSION.   Final Environmental State-
                          proposed Rule Making Action.  Volumes I and
           D.C.
       5'   Protf ;
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                                     R-7
        2.  U.S.  ATOMIC ENERGY COMMISSION.  Draft Environmental State-
            ment  Concerning Proposed Rule Making Action:   Numerical
            Guides  for Design Objectives and Limiting  Conditions for
            Operation to Meet the Criterion "As Low as Practicable" for
            Radioactive Material in Light-Water-Cooled Nuclear Power
            Reactor Effluents.  Prepared by the Directorate of Regu-
            latory  Standards, U.S. Atomic Energy Commission, Appendix A,
            p.  162  (January 1973).
*US. GOVERNMENT PRINTING OFFICE: 1973 546-311/112  1-3

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