EPA-60Q/2-77-187b
September 1977
Environmental Protection Technology Series
         EMISSION TESTING AND  EVALUATION
                      OF FORD/KOPPERS'COKE
                   PUSHING CONTROL SYSTEM;
                      VOLUME  II. APPENDICES
                           Industrial Environmental Research Labor?
                                Office of Research and Oevelopm
                               U.S. Environmental Protection Agency
                           Research Triangle Park, North Carolina 27711

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                      RESEARCH REPORTING SERIES
Research reports of the Office of Research and Development, U.S. Environmental Protection
Agency, have been grouped into five series. These five broad categories were established to
facilitate further development and application of environmental technology. Elimination of
traditional grouping was consciously planned to foster technology transfer and a maximum
interface in  related fields. The five series are:

    1.  Environmental  Health Effects Research
    2.  Environmental  Protection Technology
    3.  Ecological Research
    4.  Environmental  Monitoring
    5.  Socioeconomic Environmental Studies

This report has been assigned to the ENVIRONMENTAL PROTECTION TECHNOLOGY
series. This series describes research performed to develop and demonstrate instrumenta-
tion, equipment, and methodology to repair or prevent environmental degradation from point
and non-point  sources of pollution. This work provides the new or improved technology
required for the control and treatment of pollution sources to meet environmental quality
standards
                            EPA REVIEW NOTICE

This report has been reviewed by the U.S. Environmental Protection Agency, and approved
for publication. Approval does not signify that the contents necessarily reflect the views and
policy of the Agency, nor does mention of trade names or commercial products constitute
endorsement or recommendation for use.

This document is available to the public through the National Technical Information Service,
Springfield, Virginia 22161.

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                                       EPA-600/2-77-187b
                                          September 1977
EMISSION TESTING AND  EVALUATION
        OF  FORD/KOPPERS COKE
      PUSHING CONTROL SYSTEM;
        VOLUME II. APPENDICES
                        by
                  Fred Cooper, Thomas Loch,
                 John Mutchler, and Janet Vecchio
               (Clayton Environmental Consultants, Inc.)

                    Ford Motor Company
                    The American Road
                  Dearborn, Michigan 48121
                   Contract No 68-02-0630
                  Program Element No. 1AB604
                 EPA Project Officer Norman Plaks

              Industrial Environmental Research Laboratory
                Office of Energy, Minerals, and Industry
                 Research Triangle Park, N C. 27711
                      Prepared for

               U.S. ENVIRONMENTAL PROTECTION AGENCY
                Office of Research and Development
                   Washington, D.C. 20460

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VOLUME II                  APPENDICES

     A.     Summary of Maintenance and Operations Department
            Logbooks Pertaining to the Ford/Koppers Control
            System

     B.     Summary of EPA Methods

     C.     Source Sampling Field Data Sheets

     D.     Calibrations

     E.     Sample Calculations

     F.     Project Participants

     G.     Daily Log of Fume Hood Performance

     H.     Daily Log of Scrubber System Performance

     I.     Summaries of Process and Control System Data

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                           APPENDIX A

                   SUMMARY OF MAINTENANCE AND
                 OPERATIONS DEPARTMENT LOGBOOKS
                        PERTAINING TO  THE
                   FORD/KOPPERS  CONTROL SYSTEM
     This appendix contains a list of nearly-verbatum extractions

from the logbooks.  To the extent possible, the original log entry

is presented unless the original writer's sentence was clearly

misleading or unintelligible; in such cases an interpretation was

made based upon experience with the control system and the stand-

ard terminology presented in the design manual or the Glossary of

Terms in this report.  In many cases, the entries are insuffi-

ciently detailed to provide an estimate of downtime.  However,

the list is useful in that it provides an overview of typical

system failures or inadequacies.

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                               A-l
             MAINTENANCE DEPARTMENT LOGBOOK ENTRIES
               FOR SMOKELESS COKE  PUSHING SYSTEM
7-1-72      The A-door machine went down at approximately 3:45  PM.

            Operations started using machine at  8PM and  took It  out

            of service again at 9:05.

            Large blower motor bearing hot  and  had to  be  shut down.

            Motor and machines still out of service at  10:45 PM.



7-2-72      A-door machine was down at start of Number  3  shift.

            Trouble was found In disconnect switch for  Femco signal

            to butterfly.  Was repaired and given to operations  at

            6:20.



7-7-72      A-door machine will be In  service.   But they  do not

            want south hood (fume collection hood) In  operation.



7-8-72      A-door machine down at beginning of shift  ...  would  not

            travel.  Found trouble in  top Rayco cylinder.   FM-7

            connection burned off at terminal inside motor housing.



7-16-72     A-door machine out of service.   Removed top louvre  in

            smoke emission stack, it was warped from heat  and was

            catching damper.



7-18-72     A-door machine out of service entire shift.  Main fan

            damper limits (were) reset and  chain installed. We

            tried to operate machine once and damper opened only

            two-thirds of the way but  when  we tried to  close it

            the motor would not move...there is quite  a bit of

            bind in the damper.

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                               A-2






7-22-72     A-battery pollution fan kicked off twice at 3:45 PM and




            6:10 PM.  Reason unknown.  All lights on panel indicated




            it should have run.  Had to wait from 6:10 to 9:25 until



            power people reset the  breaker.  There was a time relay




            lock-out which we had to wait for.








7-24-72     A-battery scrubber fan  ...  low water pressure alarm




            went off a couple of times  and could not find anything




            wrong except there is a leak at the pressure switch.








7-30-72     A-battery pollution scrubber ... water to scrubber




            dropped about 25 6PM at 5:45 and alarm went off, we




            switched from the south pump to the north pump and lost




            another 25 to 50 GPM.  Tightened packing gland on south




            pump, switched back over to south pump and GPM came




            back up to 750 while the north pump was on the gauge



            and the north pump showed 0.  There is about three




            inches of sludge on the ground between pumps indi-



            cating a possible blockage.








9-4-72      A-battery scrubber... fan motor bearings low on oil.




            Scrubber spray pumps oiler  cups empty of oil.  South




            pump seal leaking badly.








10-23-72    A-door machine that opens doors on suction main was




            stuck at No. 28 oven.  Could not travel north or south.




            Pin on south side of hood does not line up.  Machine




            was out of service for  repair from 10 PM to 12 midnight.

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                               A-3


10-23-72    Fume seal that fits  against main at  south channel was
(Continued)
            bent in and pin head inside was catching.  Would  not

            allow seal to retract.   Burned one side  of pin head

            off that was lapped  over inner seal  to get clearance

            to move machine to south end and straighten the steel

            work. Downtime 10 FM to 5 AM total.
10-25-72    A-door machine was used to push an oven north of fume

            main.   Fume seal did not retract and  machine was

            unable to travel.   Hood struck end of main when operator

            moved  south to put door back on.  Pulled coke guide off

            track  and did extensive damage to the hood.  South

            upright channel will have to be replaced.   The rest

            can probably be straightened on the job.  Got machine

            moved  to south end at 5:30 so production could start

            on A-battery.  Total downtime 3:00 to 5:30.



11-2-72     Fan at south end of A-battery stopped with power failure,

            We were notified at 1:50 and had it running at 2:10 AM.



11-17-72    A-door machine ...the Rayco cylinder  that  controls the

            butterfly works intermittently.  It started acting up

            at 2:00 and we have been working it on manual.  A fan

            scrubber pump (north) makes noise..switched to south

            pump.   No downtime.  A-battery smoke  suction fan ...

            installed Rayco cylinder and hooked up.  Started up

            fan at 7:00.  Still is not working and have not had

            time to check out.  Electrical please follow up.

            A-battery suction butterly Rayco cylinder  is completed

            and there is a lock on it.

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                               A-4






11-19-72    A-battery fume emission butterfly Rayco cylinder...




            installed a jumper on wire FB-4 to FB-5 in control




            station in A-stack draft room. This jumps out the



            butterfly Rayco cylinder internal forward stop limit



            thermal protection and hand wheel crank limit.




            The Rayco travel is still protected by external stop




            limits.  The reason for this was when you use the



            manual push-button, the external limits are not in




            the circuit and you could overtravel and jam the Rayco.








11-26-72    A-battery fume fan...motor reducer unit that operates



            louvres ahead of fan, motor winding is burned open due




            to oil leakage on reducer.  Please follow-up on removing.




            A-battery recirculating water to pollution fan.  One



            water recirculating pump is running even though fan is



            off.  There is no heat around pumps.  So we want to



            avoid a freeze-up.  The other pump has inlet and out-



            let valves closed and drain valve open.  In any case,



            for the pump that is down leave the drain valve at



            the bottom of pump open as other valves are not holding.




            There is some leakage.








11-29-72    A-battery fume fan main board reset and we started up



            at 1:1-5 AM ... was getting low scrubber water preseure




            alarm.  Switched over to No. 2 pump.  The pollution



            fan louvre motor brake coil  burned up.  The brake



            guts have been removed.  The motor is still in operation




            and there doesn't seem to be any excessive drifting.



            Check operation during your shift by observing the

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                               A-5
11-29-72    movement of the mechanical  mechanism at the external
(Continued)
            limit switch area.  If any trouble develops or louvres

            bind in extreme  open or closed position shut the main

            fan down.
11-30-72    A-battery scrubber water pumps were getting alarm at

            low water pressure to scrubber.  Found both pumps running,

            South one had the valves closed yet.  Opened valves and

            let both pumps operate.  45 psi at pumps and 35 psi at

            spray headers.  We replaced the gauge at the north pump

            and spray header.



12-1-72     Scrubber pump still getting low water flow alarm with

            one pump running 40 psi.



12-2-72     A-battery emission A-door machine left out all shift

            and did not shut off fan.  Purpose to avert start-up

            problems in cold weather* Alternated operation of

            scrubber pumps.



12-5-72     A-battery scrubber-recorder in office shows no flow,

            pump shows pressure and sprays are working.  Will

            need instrument repairman.   A-battery fume control

            in operation all shift...we have some questions about

            louvre motor searching at closed area.  Need possible

            cause of motor trouble.

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                               A-6





12-10-72    A-battery scrubber both pumps were running, surge



            tank was empty.  Checked and found 4-Inch gate valve



            In quench station shut-off and 4-inch drain on south



            eide of tank open.  Closed drain and opened supply



            and put sprays in service but recorder in anunciator



            panel does not work.








12-12-72    A-battery fume controls, damper was not operating



            because butterfly Rayco limit was shorted.  Jumpered



            out internal back limit (FB-5a and FB-4), operating



            OK now except Rayco blew a fuse once.








12-17-72    A-butterfly Rayco Code 31-25-363 not in yet. Left fan



            running but system is not in operation.








12-21-72    A-battery pollution fan shut down at 9:45 AM, louvre



            motor burned out.  Repaired motor is expected back



            on 12-22-72.








12-24-72    A-battery fume control, installed louvre motor and ran



            same.  It pulls 1/2 amp in both directions on all three



            legs.  Number 3 shift to check over—all operation between



            door machine and fan.








12-26-72    Checked out butterfly for pollution fan and it is



            working correctly.

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                               A-7





12-28-72    A-battery pollution fan louvre motor disconnect switch



            is pulled and is to be left off until Femco signal




            is repaired.  Number 3 shift to requisition spare



            parts and we will follow-up in the morning.








12-29-72    A-battery pollution fan shut down at 3 PM due to bad



            regulating instruments for louvre motor.








1-2-73      A-battery pollution fan back in service at 1 PM.








2-11-73     A-pollution fan...  tried working between calls but



            still no suction.  Butterfly not working.  Got call at



            end of shift that it seems to be working.








2-17-73     A-battery pollution fan went down at 10 AM (high)



            motor bearing temperature.  Called power-house to have



            control relay reset.  Left motor down until damper



            motor chain is repaired.  A-battery fan repaired chain



            drive on louvres; located No. RC 60 chain.  But louvres



            seem to be frozen bound up inside of duct.  Made up



            some salamanders to get some heat in the area.  This



            will help on fan start-up.








2-18-73     A-battery fan...removed inspection plate and busted



            ice away from bottom louvre to free-up.  There is about



            two inches of ice on the bottom.  One and a half-inch



            drain west of louvres is frozen, the valve was closed.



            Ice must have frozen back again because louvres will



            not make bottom  limit.

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                               A-8


2-19-73     A-battery fan...replaced broken section of drain line


            and drained.  Louvres are freed and making both limits.


            But could not get damper-closed light in the control


            room.  Had to stop working on it at 12:50 AH for break-


            downs.




3-11-73     Big fan at south end of A-battery kicked off at 1:10 PM


            Circulating water pump blew a fuse shutting down big


            fan motor.  Called power-house to reset fan motor.

            They said the three-hour timer had started and that
                                             t« i -.

            it would be 4 PM before it could be reset.




3-19-73     A-battery fume fan shut down.  Replaced fuses and put


            fan back on.  Follow-up:  check controls and see why


            both pumps stay on.  Note both packings are leaking

            badly.  May be why both pumps had to run to get pressure




4-3-73      A-door machine fume pick-up (hood) was hung up on door

            that would not close because of bent lever.  Pulled

            lever over with chain fall to straighten.  Also


            straightened two more levers that were bent same area.




4-7-73      A-fume hood hung up on door that would not close

            because of bent lever.  Straightened lever and returned


            to operation.  Note:  there are about five levers toward

            north end that are bent.

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                               A-9





4-8-73      A-fume hood... straightened door levers but machine



            bent them again.  Started to remove some shim on the



            east side because east track had been raised.  Also



            fume main track is sagging near No.. 25 oven.








4-19-73     Started A-fan at 7:20 PM.








4-20-73     A-battery pollution fan went down at 11:40 AM. Inboard



            motor bearing temperature high.  Drained oil and



            flushed and added 3-1/2 quarts to about 3/4 level on



            sight gauge.   Started up at 2:55.








4-21-73     A-fan motor shut down at 3:45 PM.  Inboard motor bearing



            temperature 175°.  Drained oil and refilled.  Started



            up again at 8  PM and put fume system in operation.



            Bearing temperature went up to 170° and holding.



            Ambient air is cooler, will probably kick off in the



            morning when the sun comes out.  Informed main board



            of conditions.  Note:  it did not make it, 1:20 PM



            fan shut down.  By the time I got over to the room



            from the office the readout showed 150°F was the



            reading and 170°F while running.








4-22-73     Leave pollution fan down until tomorrow.  Drained oil



            and checked oil rings.

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                              A-10





4-24-73     Main pollution fan on at 2 PM.  Main bearing tempera-




            tures at 3:15 (were) 120 to 150°.  Keep check on your



            shifts.



            A-battery fan...the oil dripped at outboard end of




            motor, I think Is coming from Inboard bearings, too




            much oil.  Temperature holding at 145° to 150°.



            A-door machine hood Rayco has a burned out coll  and




            wire on field loss relay.  Running with jumper.








4-25-73     Inboard A-pollution fan motor bearing temperature




            holding at 125° to 150°.



            A-door machine...changed field loss relay for hood



            Rayco cylinder and repaired wiring around It that had



            burned also replaced resistor.  Rayco motor Is shorted



            and will have to be changed.  It Is disconnected.








4-26-73     A-door machine Rayco hooked up electrical and checked




            out.  Put In service at 4:50 PM.








4-29-73     A-door machine hung up on the last two fume door handles




            at 6:50 AM.  Freed up and took to the south end.








5-3-73      A-battery,..straightened arms on fume main (doors)




            46,47,48,49.








5-9-73      A-door machine...relocated fume hood limit to the upper




            channel.  As soon as the Rayco moves the slide 1-1/2



            Inches, the machine cannot move.

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                              A-ll






5-26-73     A-door machine coke guide became hung up on fume main



            door handle.  It seems that fume main door actuator



            over-traveled on open and handles became tangled in



            the opening mechanism.  We had to burn them off to



            get the fume main door actuator into the retracted



            position.  They need to be welded back on.








5-29-73     Pollution fan south end battery went down.








6-1-73      Changed burned coil on FLR relay.  A-door machine fume



            main damper:  after completion found open shunt field



            circuit to Rayco motor.  Did not isolate problem to



            motor as operations wanted to use machine.  We have



            one out for repair now.








6-2-73      In checking A-door machine, the Rayco shunt circuit is



            opened.








6-4-73      5:10 AM, A-battery pollution fan went down.



            5:20 AM, A-fan kicked off.  Called main board.  As of



            10:40 had not reset.  A-door machine fume hood hit



            bumper at north end, sheared the coupling bolts and



            ripped out cables and receptacles; fortunately not the



            two multi-cables.








6-5-73      A-pollution fan put in service at 12:30.



            A-battery fan started up at 7:30 FM.

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                              A-12





6-6-73      A-battery fan...power maintenance requested shut down



            on motor for service;  changed oil; started up at 7:30.



            Shut down at 8:23 with hot inboard bearing.  We'll



            have to wait three hours to restart;  power maintenance



            check oil looks  like low level.








6-7-73      A-battery fan started at 1:20 AM; took temperature



            reading at 2:55,temperatures 135° to 165°.








6-8-73      12:45 PM started  A-battery pollution fan.  2 PM A-battery



            pollution control fan stopped.








6-19-73     Finally got fan  started at 11:10 PM.








6-21-73     Fume fan down from 10 AM to the end of the shift



            installing temperature recorder.  No. 3 shift to



            receive coupling  guard, install sun shield, and put



            fan back in operation.  A-battery fan motor in service



            at 8:15 PM.








6-26-73     Air pollution fan damper:   we checked and found ampere



            recorder in heater room at A-and B-bunker to be non-



            functioning.  Have instrument repairman fix it.



            I checked with power maintenance on A-fan motor and was



            told by No. 4 sub-attendant that motor is out for bearing



            check.








6-30-73     A-battery pollution fan started at 3:45 PM.

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                              A-13





7-5-73      Fay attention to A-battery pollution fan current draw.



            When it exceeds 250 amps either find the trouble or



            get it shut down.  This motor current is to be controlled



            at 240 or less.  When damper louvres are left open and



            fume main door closed water is pulled into fan and



            could damage the fan badly.








7-8-73      A-battery fan went down at 3:05 PM,  inboard  motor



            bearing temperature 180°.  A-battery fan started up



            at 9:00.








7-14-73     A-battery fan shut down at 12:15 PM approximately;



            high inboard motor bearing temperature.   Started back




            up at 1:30 PM.  Vibration was noted as fan current



            began to subside  when current came all  the way down



            to normal, fan running good.








8/2/73      A-door machine fume main hood jamming mechanically and



            not going in all the way.  It probably happened when



            machine derailed.








8-27-73     A-battery stack motor kicked out at 3:40 with hot



            inboard bearing.  Put on line again at 6:45.








8-31-73     Air pollution fan back in service at 6:30 PM at which



            time inboard bearing was a little low on oil.  Shut



            fan off to allow power maintenance to put oil in and



            fan will not start (3-hour time tripped) fan back in



            service at 8:50.  All systems go.

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                              A-14





11-1-73     We checked A-door machine fume hood and found Rayco



            cylinder will have to be changed.  Grounded field.



            A forward  relay may have to be changed also.








11-2-73     A<-door machine fume hood cylinder back in service at



            1:30 PM.  Changed zelay and cleared ground in Rayco



            cylinder.








11-3-73     A-door machine...changed Rayco.








11-4-73     A-door machine fume hood seal ring is not going all the



            way to main.  Relays drop off before it gets there.



            Please check.



            We repaired fume hood on door machine.  No downtime.








11-26-73    4:00 PM...A-battery pollution fan butterfly wouldn't



            operate.  We checked door machine and controls at south



            end of A and on fume main butterfly valve motor.



            Worked contact and it started working.  OK at 4:00.



            Stopped working again at 5:30.  Didn't locate problem.



            Locked butterfly partially open and put back in service,








12-2-73     Kinpactor tank was overflowing.  The valve far south



            that is supposed to be open five turns was closed.



            Opened valve but this was late in the shift.  Should



            have helped, please check.

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                              A-15





12-14-73    Replaced fuse on No. 1 Klnpactor pump.








12-22-73    A-battery pollution fan main dampers were not giving



            suction.  Check system.  Transmitters and receivers



            were OK.  Believe problem to be in the instrument



            panel at A-and B-heater room.  We would get a 200-amp



            reading only occasionally when relay in instrument



            panel had been chattering.  We would get a full 240-



            amp reading when we operated the dampers manually.



            A-battery pollution fan was accidentally tripped off



            as electricians were locating control switches in



            A-stack draft room for heating cables in that area.



            The pressure switch for main fan, water-cooled



            bearings ia frozen upright at the pressure switch.



            Put fan back on line at 11:30 AM.  Thawed pressure



            switch line.








12-23-73    We replaced one-inch water line to Kinpactor pump



            bearing.








1-8-74      A-battery pollution fan control from bunker Instrument



            is out of adjustment.








1-16-74     Air pollution fan maintenance off for one and one-half



            shifts.








1-17-74     Air pollution fan off for repair.

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                              A-16






1-25-74     A-door machine fume hood requires mechanical work on



            couplings.








3-22-74     We repaired the Kinpactor and put north pump and fan in



            service at 6:30.  Had call at 10:00 PM that system was



            not working.  Checked out and found cause for kicking



            off was high temperature on inboard bearing.  Notified



            dispatchers and called power to have it checked.



            A-battery pollution fan in service at 1:15 AM, gas



            dispatcher notified.  Motor inboard bearing is leaking



            oil around shaft.  A-door machine and coke guide...



            fume hood would not work on automatic from fan when



            the fan was put back on at 1:15 AM.  Back on automatic



            at 6:15.








3-27-74     A-coke guide (fume hood) straightened outside member



            by use of heat and cutting brace member to relieve



            strain, welded braces back in.








3-31-74     A-coke guide:  the same 6-inch channel is bent again.



            Doesn't interfere with operating the fume hood although




            there is as much as four inches to six inches difference



            in alignment between the No. 1 oven and the No. 49 oven.








4-18-74     A-battery pollution fan down at 1:30 FM due to repairs



            being made to a broken city water line.



            A-battery fan back on at 7:45 FM.

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                              A-17






5-14-74     A-battery fan kicked off at 7PM, showed vibration.




            Called power and was told to try at 10:00 PH.  We




            tried at this time, it would not reset and showed




            high temperature on inboard bearing.








5-15-74     Started air pollution fan, took temperature readings



            at 2:15, 3:30, and 5:00-- all were same.








5-18-74     A-battery air pollution fan damper...replaced brake



            coil and welded up cracks in metal brake disc.  Back




            in service at 2 PM.   Still need instrument repair to



            adjust current regulating instrument.








5-22-74     A-battery pollution fan...found everthing operating



            normally.  A-battery pollution fan kicked off at 3:40,




            high inboard bearing temperature and fan motor back



            in service at 7:25.








5-31-74     A-battery pollution  fan motor kicked off at 3:23 due




            to high inboard bearing temperature.   Back in service




            at 8:00 PH.   This motor has  kicked off at least five



            times in the past two weeks  for the same reason.



            Checked into power.   Found that they had installed a




            new Babbitt  bearing  on 6-27-73.  Bearing temperature




            has been kicking fan off at  closer intervals.   Sounds



            like it is starting  to wipe  out.

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                               A-18





6-2-74      Air pollution fan kicked off at 2:55 and went back on



            line at 6:45 PM.  High temperature on inboard bearing,



            oil OK.








6-3-74      Air pollution fan kicked off at 1:20 PM.  Do not reset



            unless myself or someone else from power-house OK's it.



            Brewer tried air pollution fan at 5:00 PM would not go



            on line, power reset on line at 5:20 PM, running normal








6- .4-74     Power house pulled inboard bearing found bottom half



            wiped slightly, changed bearing.








6-5-74      Power-house checked alignment, found motor was 0.012



            high, 0.001 out on coupling faces.  Decided to change



            fan bearings.








6-6-74      Started changing bearings, outboard bearing wiped.



            Noticed strange lines in journal areas of shaft



            resembling cracks or where shaft had been welded and



            machined.








6-7-74      (Above) stated lines in shaft were obviously shrink



            lines from shaft being welded.   Would cause no problem.








6-8-74      Air pollution fan, completed change at south bearing.








6-9-74      Completed north bearing change.

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                              A-19





6-10-74     Air pollution  (fan) on  line at  9:15 AM,  recording



            bearing temperatures.








6-14-74     Air pollution fan kicked out at 6:38 and was reset back



            on line at 10:10 PM.   High temperature and vibration



            on inboard bearing.








6-17-74     Air pollution fan kicked off at 3:10 on high inboard



            bearing temperature.   As of 6:50 ,  power could not be



            reset, maintenance to  check bearing alignment.



            Power-house working  on A-battery pollution fan.  Is



            left down until No.  2  shift 6-18.








6-18-74     Checking bearing temperatures  on fan.








6-19-74     Fan kicked off at 7:40 due to  high  temperature inboard



            motor bearing.








6-20-74     A-battery pollution  fan...we switched  over from city



            water to mill water  due to low pressure for bearings.



            We repaired some loose solder  joints on master module.



            We reset all modules  to kick out at 170° bearing tempera-



            tures .



            Fan be-aring temperatures monitored.  Notify dispatcher



            of a kick-off and was  reset.








6-22-74     Pollution fan:  completed polishing shaft.  Installed



            bearing housings.  Took indicator readings vertical



            and horizontal of periphery.  Will  align shafts.

-------
                              A-20






6-24-74     We shimmed bearing pedestals.  Found that the spacer



            support between the bearing housing and foundation



            support was secured only by bearing hold down bolt



            which was very poor since bearing was dolled to it.



            Fan is completed,filled with oil.



            New carbon seals both sides of air pollution fan.



            Took apart and cleaned water seals.  All set for



            morning start-up.








7-1-74      A-battery pollution fan kicked off at 6:15 PM.  Hot



            inboard motor bearing temperature.  Back on line



            9:25.  Went down again.








7-2-74      Fan kicked off at 3:15 with hot Inboard motor bearing



            temperature;  on line at 5:30 AM.



            We made up and installed two-inch dsain line on bearing



            of pollution  fan.  Dampers working but indicator light



            does not show it.  Temperature on inboard bearing of



            motor has been holding at 170°.








7-4-74      We put pollution fan on line at 8:10.








7-6-74      Pollution fan still running.








7-7-74      Pollution fan back in service 6:50 PM, it kicked out



            at 1:50 PM.








7-10-74     We shut down  fan at 10:30 PM.

-------
                              A-21





7-11-74     I signed out 26-205  feeder fan, air pollution fan, at



            4:05 PM, took inboard coupling apart, removed doors



            and covers, fixed fan on back of motor, and signed



            service back in at 7:15.  Motor would not start



            because timer being  tripped.  Started at 7:56 and



            ran until 8:45 and signed out again.  Left covers



            off fan and motor.  Inboard bearing appears to be



            wiped out and fan has some buildup of debris.








7-12-74     Fan completed and coupling together; ready to try out








7-13-74     We started up fan; made test, and closed doors.








7-14-74     Ran and checked pollution fan motor until 7 :'00 PM and



            shut down.  Temperatures ranged from 135° to 175°.



            Note:  water to Kinpactor shut off at south point



            station.  Both pumps are shut off.








7-15-74     Removed north Kinpactor pump motor to floor and south



            motor installed on north pump.  In service at 9:45.








7-16-74     A-battery pollution  fan ran all shift.








7-17-74     Pulled coupling off  old Kinpactor pump and installed



            on good motor.  Hooked up suction and discharge lines,








7-18-74     Made three checks on temperature and pollution motor



            and fan.

-------
                               A-22






7-21-74     A-door machine...drive wheel for hood is broken.



            Wheel runs on upper rail.








7-22-74     Put A-battery pollution fan motor back in service at



            6:10 PM.  A-door  machine out of service from 8:00 AM



            to 10:10 AM to change fume hood travel drive wheel.








8-29-74     Fume  damper handle at oven 32, A-battery needs



            straightening.








8-31-74     A-battery fume main door arms (on oven) numbers 39,



            41, 43, 48, and 49 need to be straightened.








9-1-74      We straightened the fume main door arm at 39.








9-30-74     A-battery pollution fan is down for repair for two



            days.








10-18-74    Angle clips were  installed...on A-battery fume main.



            South beam was slightly twisted at top so we had  to



            drive wedges...gave machine to operations at 4:45 PM.




            A-battery emissions control fan in service at 5:00 PM.



            All covers were installed  on Kinpactor.








11-5-74     A-door machine fume hood is not operating all the time.



            We found that the hood carriage doesn't move far  enough



            to trip LSDO located on the south side of the Rayco



            platform.  The door is opened and the hood opening is

-------
                               A-23
11-5-75     against the main but the bracket to trip the limit
(Continued)
            switch is 2-1/2  to  three    inches away from limit

            switch arm.  It does make contact on the northern-

            most ovens.
11-7-74     A-battery fume hood started acting up so we elongated

            the holes for the dog for LSDO and moved it forward

            on the carriage.  The fume (hood) works well on all

            of A-battery but on AX (that is, ovens 53 through 64)

            the hood doesn't seal around the door enough.  Leaves

            about a 3/4-inch gap.

            A-coke guide derailed at 4:50.  Had back on track

            and in service at 5:15.  Also repaired No. 8 fume

            door from south and adjusted Rayco limit on A-hood.



11-22-74    Wayne County to take noise level readings tonight

            between 9:00 and 11:00 PM.  After their first reading^

            they will contact operations to shut down main pollu-

            tion fan...we tried to start fume fan at 11:00 and it

            didn't start at 3:30.



11-28-74    Moved Goulds pump from SS (Building) to A-battery

            Kinpactor.



1-1-29-74    Completed south Kinpactor pump installation.



12-11-74    Pollution fan was back on at 3:20 PM.

-------
                               A-24






12-12-74    A-door machine indicating light does not work because



            wire No.  FT25 is open between limit and panel...we



            repaired  all indicator lights in the control room at



            south end of A-battery.








12-28-74    Shut off  air pollution main fan at 11:15.  Noise  level



            too high.  Plant personnel called operations; shut off



            until after the holidays.








1-7-75      Air pollution fan back in service at 2:00 PM.








1-9-75      A-door machine:  hooked up Rayco cylinder but could



            not operate...also found limit switch which drops CR2



            out was not opening due to the stationary contacts



            being badly bent...operating at 9:00 PM.



            A-battery pollution fan was shut down at 10:15 PM per



            EPA due to noise.








1-10-75     Turned A-battery fan back on.








1-14-75     The north Kinpactor pump was shut down at 5:45 due




            to noise.  A-door machine fume hood binding mechanically,








1-16-75     A-door machine out of service at 8:00 PM to change



            Rayco cylinder on fume hood.








1-27-75     Fan damper motor is out of service; damper is set so



            that motor pulls 180-200 amps.  Took damper apart...was



            not able  to free up.

-------
                              A-25





2-5-75      A-door machine and coke guide out of service at 7:30 AM



            to end of No. 2 shift; follow-up for No. 3 shift to



            patch door machine hood.








2-16-75     Kinpactor unit at A-battery over flow drain was only



            partially open...please follow-up, line may be plugged.








3-7-75      Mounted pollution fan damper motor, did not get it



            hooked up electrically.



            A-door machine was not opening fume hood doors.  We



            took it to the south end and checked it out (7:30 «



            8:30)...after thorough lube job, no more trouble.








3-8-75      A-battery pollution fan and door machine worked at



            1:30 PM.








3-20-75     A-door machine fume hood is down; there is a mechanical



            bind that doesn't allow it to go out all the way.  It



            is missing the door by 6 to 8 inches.  Rayco was pulling



            30 amps so we turned it off rather than damage it.








4-2-75      There will be a power shutdown this evening...this



            feeds A-battery pollution fan and pumps.  Shut this



            equipment down at 3:30.








4-3-75      Pollution fan in service.

-------
                               A-26






4-20-75     A-scrubber:  could not get water to stop coming out



            of the hole at the bottom.  Had water and pumps off



            fiom 10:00 to 2:30.








5-2-75      We picked up the wheel assembly for A-door machine




            fume hood and put it on the south end.  A-door machine



            would not retract; cleaned up carriage limit.








5-8-75      A-door machine:   rang out wires for fume hood Rayco;



            hooked up.








5-9-75      Changed Rayco field loss relay at 6:00.  Hood would



            not return due to time TR10A not working.








5-10-75     A-coke guide fume hood is not sealing.  Please check



            and repair.








5-13-75     A-fume hood would not operate;  found contact stuck



            closed on LSDRO not allowing CR2 to come in.








5-21-75     Kinpactor piping:  we made up gaskets and tried to




            pack pipe joints but could not get up to proper height;



            will need a sky hook or a cherry picker.








5-30-75     2:30 to 4:00 A-fume hood would not return; the dampers



            were open and power shut off to draw 150 amps on main



            fan...replaced a broken wire.

-------
                              A-27





6-13-75     A-fame hood has an open (wire) between panel and Rayco



            cylinder.  Took out of service from 4:45 to 5:00 to



            check out.








6-14-75     A-door machine...we still have an open in the shunt



            field.



            A-door machine fume hood, found broken wire in a box



            at the Rayco.  Everthing comes in but armature is



            shorted.  Returned to service at 5:15 without hood



            working.  Hood worked out some way and knocked off



            three doors on main.



            A-battery pollution fan was shut down at 7:40 FM.








6-15-75     Fume  collector... installed five doors that had



            been knocked (off) due to operator's using machine



            when we had pin out of Rayco unit for fume  hood causing



            hood to move.  A-door machine Rayco unit changed.  Had



            problems locating trouble in Rayco...would go out but



            would not return...after extending one foot we could



            not extend or return.  We welded clip so that it



            cannot move.








6-20-75     A-battery fan kicked off at 12:30 PM.  High temperature



            at inboard fan bearing.  Control timer times out at



            3:30 PM.



            A-door machine:  millwrights located bind in roller



            at northeast side of fume hood, there is no grease



            fitting and it cannot be lubricated properly.  Fume



            hood is going in and out manually.  We did not check



            to see if fan damper is open or not.  Follow-up.

-------
                              A-28





6-21-75     A-door machine out of service to trim hoods on north



            and south sides.  Frame broke, rewelded.








6-22-75     A-door machine:   repaired ground in fume hood control



            and put in service at 7:15...fume hood will go out



            only a few inches and then will not return.  Machine



            down entire shift as far as hood is concerned...worked



            on fume hood from 11:30 to 1:00 PM, could find nothing.








6-23-75     A-fume hood:  Rayco and Femco circuit is OK now.



            We have some side pull on Rayco to hood hookup causing



            internal bind in cylinder.








6-24-75     Checked at beginning of shift and hood would not



            operate without tripping overload at approximately 20



            amps.  Replaced control reed contacts and greased hood



            slide bars.  Returned to service at 2:30 PM.  Fume



            hood stopped working during rain.  Overloads not



            holding.  Started troubleshooting after rain...and



            found open circuit to limits in Rayco.








6-25-75     A-door machine fume hood:  returned to service at



            4:30 AM installed jumper wire.








6-26-75     A-door machine fume hood:  during entire shift according



            to amp meter...hood has not been going out for every



            oven since 12:30 PM.  Checked out and found it was



            working properly.  Seems to be an alignment problem.

-------
                              A-29






6-27-75     Took A-door machine out of service and greased the



            sides,,,kept kicking out...two wheels not turning on



            hood carriage.   Either door hinges are rusty or doors



            are binding inside of the hood when they are open...at



            end of battery  it worked fine but up against the door,



            it stops from going in 6-8 inches, kicking overload.








6-29-75     A-door machine  fume hood is binding up.  Rollers



            won't turn and  have no grease fittings to lubricate



            them.  When doors open, they bind on the corrugated



            liner inside the hood.








6-30-75     A-door machine:  at lunchtime checked out fume,hood,



            oiled Rayco shaft.  Started working.








7-11-75     A-fan on at 11:40 off 3:00j on 4:20, off 6:25.  Each



            time, panel indicated motor inboard bearing.  However



            temperature was only 125°F, when A-fan was running



            fume hood was not going in all the way.  There is a



            mechnical bind  because it is operating properly



            without opening doors.

-------
                               A-30

                      OPERATIONS DEPARTMENT
        LOGBOOK ENTRIES FOR SMOKELESS COKE PUSHING SYSTEM
3-9-75      Replaced Femco converter on A-door machine, suction

            fan is now working properly.



3-20-75     Fume fan damper not operating.   Maintenance stated

            that the door machine hood does not open all the way

            to make the limit.

            No. 2 has to check out...found  a side wear plate on

            inside fume hood bent over not  allowing fume main

            doors to open.

            A-door machine out of service 8:00-8:15 removed bent

            plate from fume hood.



3-26-75     Shut off power to pollution fan so electrical tie-in

            could be made at gate.



4-18-75     Pollution system back in service 2:40 PM.



4-20-75     Pollution system out of service at 10:00 AM.  Mainte-

            nance patched holes in Kinpactor.  Back at 2:50 PM.



4-26-75     A-door machine out of service 9:50 to 10:20, Rayco

            wouldn't come out due to blown  fuse.



5-1-75      A-door machine out of service from beginning of shift

            until end.  Not to use unless absolutely necessary.

            Wheel on trolley machine for pollution device in very

            bad shape.

-------
                              A-31





5-3-75      The control limit on A-door machine collector fume



            slides.  The hood would not come back once in position.








5-8-75      Maintenance changed  Rayco on A-door machine.   Failed



            to return on No. 59AX oven.  Out of service at lunch,



            to be completed on No. 3 shift.



            A-door machine out of service to 7:15 working on Rayco



            wiring.








5-9-75      Adjusted limit on A-door machine coke guide for Rayco.








5-13-75     Maintenance repaired limit on A-door machine  Rayco for



            smokeless pushing.








5-14-75     A-door machine out at 12:00 PM until 2:40 PM  replacing



            Rayco cylinder.








5-15-75     Notified maintenance that the smokeless pushing system



            is not retracting after the push on automatic; told



            them about it at 6:00.








5-16-75     Started bypassing the Smokeless  Pushing System on A-



            door machine because the smoke boot wouldn't  retract..



            north side pumps need to be replaced.  Maintenance noti-



            field at 6:30.



            A-door machine out from 7:30 to  9:00 maintenance



            repaired the smoke boot but it will only work on manual.

-------
                               A-32





5-17-75     Had to remove A-door machine hood twice with manual




            button.








5-19-75     Did not use Rayco unit on A-door machine.   Kinpactor out




            of service.  Expected to be out all week.








5-30-75     Kinpactor pump kicked off twice.  Changed  over to south




            pump.








6-13-75     Maintenance worked on Smokeless Pushing System;  out of




            service from 12:00 to 8:00.  The Rayco wasn't working




            on auto or manual, maintenance found an open wire to




            Rayco.




            A-door machine out of service 8:00 to 11:30 there is a




            temporary hook-up.








6-14-75     A-door machine out 8:00 to 2:40 Ryaco still out  of




            service.




            A-door machine back in service at 5:30 minus the Rayco



            unit - armature burned up and will have to be replaced.




            Started moving machine north to A-44 oven  and hood




            made contact with three fume collector doors knocking




            them to the ground.  Upon investigation, hood (was)




            found extended two inches  farther west than normally.




            Pulled the hood back by hand and continued using the




            machine.  Southwest channel on hood torn slightly-




            no other apparent damage.  Shut down pollution fan at




            7:40 PM.

-------
                              A-33





6-15-75     Removed Rayco cylinder from A-door machine and replaced



            five doors on fume collector...in service at 2:20.








6-21-75     A-door machine out 12:00 until  end of shift due to



            Rayco not working.








6-22-75     A-door machine, Smokeless Pushing System Rayco out  of



            order from 12:00.   A-door machine out from 11:30 till



            1:15 vorking on Rayco.








6-23-75     A-door machine out of service  from 10:15 to 2:30.



            Maintenance vorking on fume collector Rayco.








6-24-75     A-door machine out of service  from 12:00 to 2:45.



            Electricians working on Rayco.   Back at  8:45 AM



            Maintenance worked on Rayco. A-door machine Rayco



            cylinder quit working at 5:45 PM, notified proper



            authorities of its not working.








6-25-75     A-door machine out of service  12:00 to 4:30, mainte-



            nance working on Rayco wiring.   A-door machine out  of



            service 8:30 to 9:00.  Maintenance greased rollers  on



            Rayco, from fume hood.



            A-door machine out of service 12:00 to 12:30, electri-



            cians repaired short in limit switch on  coke side that



            controls Rayco.

-------
                              A-34





6-26-75     Greased the rollers  on the Rayco unit.  A-door machine



            out of service 9:40  to 10:15 maintenance making adjust-



            ments to overload limit  for Rayco  fume  hood.








6-27-75     A-door machine out of  service from 8:00  to 8:30



            maintenance working  on fume  collector,  Rayco, and hood.



            A-door machine out of  service 12:40 to 1:45, working on



            Rayco again.








7-1-75      A-door machine out of  service 11:30 to 2:00, working on



            Rayco rylinder.








7-3-75      Fume collector down  at 4:37 FM due to substation 46A



            going out.  Back on  at 9:00 PM.








7-7-75      A-door machine out of  service 11:45 to 1:00, maintenance



            replaced flume hood  extension.








7-8-75      A-door machine out from beginning of shift through 9:15;



            maintenance worked on  flume collector hood slide.








7-11-75     Fan motor tripped out  2:45 AM; back on for first oven



            after lunch at 4:10  AM but it's not working very well.



            The extension is going against the main  also it is



            tripping the Rayco reset...fan motor tripped out again



            at 6:15.

-------
                               A-35





7-20-75     Fume hood out of service 11:35 to 2:45, needed greasing,



            Overload kept kicking out.








7-23-75     A-door machine out of service 8:00 to 8:30;greased



            Rayco shaft.

-------
      APPENDIX B




SUMMARY OF EPA METHODS

-------
                                                      B-l
111:0400
                   FEDERAL REGULATIONS
                                                                                                   by UM
                                                ••  RKII.KINCK  MI-TIIODS
                                    |S»IK 20790. June 14. l»74|
                                    MLTHOO I— UUPM AND VHjOCIT* 1BMCUM
                                      I. frtnnplt tint
                                      1.1 Principle. A HnpHr-: ill* Mid tM
                                    number erf tnrcm pmiiu n . x>.46>.tHl to Mil
                                    In III* wmeilmt of • repn juiuilv* Mmple.
                                      14 AppllcabUlir  nil mtthod  •hoold
          to appIM only «h<«
          pracvdran ft* tfctennlninti compumce wi
          Uw Now Boum IMfanrnncn Wnmtanfi. Un-
          ICM ellMiwlM cpwIOrd. thta ntlhnd Ir ii'.l
          InwndM l« »p|il)f u> ra« rtmum Mhur Hum
          UMM anltud diracUy la UM rtmuip>cr»
          •lilmul further piaMalni.
            9. MoMriiin.
            •.I  BciceilenefaumpllngiluamlmlDU
          mum number 
-------
                                                       B-2
   STATIONARY SOURCES
                                                                             it-io.1
                                                                         121:0407
  •.1J
enurta can b* net. toe
of travtn* polnu I* twain (12).
  S.IJ Borne sampling situations render the
abov*  lampllng  siu  criteria  Impractical.
Whan this Is  th* caw. ehooao a eoBvtnltnt
sampling location and use Plgur* 1-1 to de-
termine the minimum number of tra»*is»
point*. Trader no condition* should • earn-
plug point be nlected within 1 Inch at tb*
stack wall. Tb obtain th* number of travm*
polnu tor «Uck* or ducU with a diameter
                                            lem than • fort, multiply the number of
                                            point* ebtalMd tram Flpuo t-1 by 0«T.

                                              j.j.4  TO UK pigure 1-1 nrst moamir* HM
                                            dUUncr tram tb* chosen tampllng location
                                            ta ta* uvijes* upstream and downstream dis-
                                            turbance].  DoterniliM   the  comtpondlag
                                            nnmbtr of travtn* polnu for eich dlitanco
                                            from  Flgu.-» l-l. Select tho blfhtr of tb*
                                            two numben of tiaven* potato, or a greater
                                            value, tueb tbat tor clreular ttaeka Iho nnm-
                                             btr to a multiple of 4. and for rectangular
                                             •tack* tfco numbir foUowi tht ertUrta of
                                              U  C?n»i *>aUonalUyeut and location of
                                             traven* polnu.

                                              1X1  Par circular etaeks loeaU th* tr*.
                                             van* polnu on at lout two dlamiUn ae-
                                             oordlnf to Plfun 1-3 and  Tab!*  1-1. Th*
                                             traven* an*  mall diiid* the itaek em*
                                             notion into equal part*.
                                                                            T.|
                                                                            (*»rcr-t of ttK< «lr»ttr frn If-.Ki mil l» Ir4iint [-'".I
 Figure 1-2. Cross section of circular start divided Into 12 •qu«l
 voat. shaving location of traverse) points at centroM ol each area.
0
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Figmo 1-3. Cross scchon of rectangular slack divided Into 12 equal
areas, with iravciso points at cenlrpld ol each area.
Triwrie
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   3 33  Pur  rectangular Mack*  dlvid*  the
 ehM* icctlon Into 01 many equal rectangular
 •re.il a* trarerw polnu. luch that the ratio
 of the length to the width of th* elemental
 areoa la between one and two. Locate  the
 •.ravene point* at the centrold of each equal
 urea according ta Figure 1-3.
   3. Jtr/rrenee*.
   Determining Diut Concentration In a Ou
 Si ream. A8MK Performance  Test  Cod*  «37.
 New York. N.V.. 1DST.
   Dovorkln. Howard,  et •!.. Air Pollution
 S.urco Tesllng Manual. Air Pollution.Control
 Uhlrlet. Los  Angeles. Calif.  November 1003.
   Method* for Determination of  Velocity.
 V-Jiime. Diut and  Mint Content  of  reciplinllon Dhtolon of Joy Mnnu-
 tacturinK  Co.. Los  Angeln,  Calif. Bulletin
 WP-30. 1008.
  HlniKlurd Method for Sampling Slnrki !•*
Paniculate Matter.  In: 11)71  Hook of A8TM
Standard*. Part  S3. Philadelphia. Pa. 1071,
A8TM Oe*lgnatlaii D-102B-71.
umioo  i—DnnuiNiTtoH  or arncic  OA*
  VILOCITT AND tOLVMKniC MOW IATK ITTPC
  • mot TUBII

  1. frtnelf'e and applicability.

  1 1  Principle. Black cm velnelty U deler-
mlnril from  the giu derully and from menu.
uremeiit of the velocity bead tiling a Type 8
(Slauiehelbe or revena type) pltot tube.
   1 a  Applicability. Thl* method ihould be
 applied only wben fpedned by the test pro-
 cedure* for determining eompUano* with the
 Mew Source Performance "-—••-IT

   9. ^pporolw.
   3.1  Pilot tube—Type 8 (Plgur* 8-1). or
 equivalent, with a coefficient within ±»»
 m*r th* working rang*.
   ta  Differential preaure gauge—Inclined
 manometer, or equivalent, to meaoure velo-
 city head to within 10% of the minimum
 value.
   SJ  Tcmperatur«g»uge—Thermocouple or
 equlralent attached to the  pilot tube  to
 meanir* *taek Umperatura to within Utt of
 tlie  minimum  absolute Mack temperature.
   2 4  Pressure gauge—Mercury-nlled u-tub*
 manonieur, or equivalent, to measure clock
 prr-miira lo wlihln 0.1 In. Hg.
   2A  Darometer—To meoaure  aimoapherle
 prvuure to within 0.1 In. Hg.
  20  da* analyzer—Ta analyxo gai composi-
 tion far determining molecular weight.
  2.7  Pltot tube—Standard  type, to cali-
brate Type 8 pilot tube.

  S. Procedure.
  3.1   Get up th* apparatus a* shewn In Pig-
tire 9-1. Hake euro oil connection* are tight
and leak free. Measure the velocity head and
temperature at the travcne polnu specified
by Method l.                     ^^
                                                                                         8.2  Measure the  sUUe pressure  In  the
                                                                                       •tack.
                                                                                         8.3  Detcrmlue the  stack  gai molecular
                                                                                       weight by gas analyst* and appropriate cal-
                                                                                       culation* a* Indicated In Method. 8.
                                                                                         4. Calibration.

                                                                                         4.1  To calibrate th* pltot tub*, measure
                                                                                       the velocity head at some point In a flowing
                                                                                       go* stream with both a Type 8 pltot tube and
                                                                                       •eundard type pltot tube with known co-
                                                                                       efOclent. Calibration ihould be done In the
                                                                                       laboratory and the velocity of tbe Honing gas
                                                                                       •ireaiii should  be varied over the  iiorinal
                                                                                      where:
                                                                                        CP,,., -Pltot tube  coefficient of Type  3
                                                                                                 pltot tub*.
                                                                                         Cr.14-l'itot tube  coefficient of standard
                                                                                                 type pitot tube (if unknown, use
                                                                                                 000).
                                                                                        Ap.i<=Velo<.i   head measured by stand-
                                                                                                 ard i. ,ie pltot tuba.
                                                                                        Api..i= Velocity head measured by Type r
                                                                                                 pilot tub*.
                                                                                                     (Appendix)
                                                                                                                           19

-------
                                             B-3
1X1:0406
                                                                          FEDERAL REGULATIONS
ss
          polaUd
          irtlwtw
                  vllb MM ttm
OM •wuttoa W to etfmihte UM MM* (M
                 I
                                                                                        BqiuU*n2-S
                                   firms-S
                  Mp»MM4 OMJ.   •» wlotttf tiMtm data. UM ttw »«H*n§   PMI
                   .!7    ^^   UitMlMttmeeliimiMofFliana-Btote-
                                                                                        tf
                                                                              Umpntun •! Mute* Mo4Ulm,

                                                                                   tt Mote* i
                                            PIPE coun.il
                                                                 TUiINO ADAPTER
                            TtPlSPITOT
                  'Flfluno M. pilot tube-manometer assembly.
                                       Environment R«poit*r
                                                                                              20

-------
                                                  B-4
STATIONARY SOURCES
                                                                                                         •-in
                                                                                                     121:0409
                     Mark. U fl, Kaehaaleal
                           Iruw&iaDoekOe,
                                               Mew York,
M.T.
  P*nr. t. H,   .
book. MeOraw-Bill
M.T, 1MO.
  Shlfebara. B. T. W. F. TBdd, and W. &
      -   -    i of Enron IB Stack Saov
                                         mUMon*
                                         in.Ina.Mti
  MewTork,
pllni McttumntnU. Piper pmantad •! tin
AnniMl UMUnf of tb* Air FMlntloD Centre!
AoaoUtlon. 8V Lftuto. Mo.. Jun* 14-10.1P70.
  Stondsrd Method for Sampling SUeta for
FBrtloulaU IfMMt. IB:  IB7I Book of ABTM
8Und>rti. Part », PhUadelphla. Pa, 1871.
ABTM DciltnaUan D-SBS"-?!.
  Vomwrd. l. B, Btmnitarr Fluid Median.
la. John WUtr * Bom,  Inc.. N*v Tort. M.T.
194T.
                      PUNT	

                      DATE	

                      RUN NO.
                      STACK DIAMETER, In.
                      BAROMETRIC PRESSURE. In. HO._
                      STATIC PRESSURE IN STACK (P,). in. Mj._

                      OPERATORS	
                            SCHEMATIC OF STACK
                              CROSS SECTION
                             Travon* point
Velocity (Mid,
  In.HjO
                                                                            Stick Ttrnparatiira
                                                 AVERAGE:
                                         Flggre 2-8. Velocity traverse data.

-------
                                                         B-5
 121:0410
                                                                                         FEDERAL REGULATIONS
                                         U lategreled mmfU {Hfun»-»t
                                         U.I  Prob*—StaliilOB)  atoal  ar
                                             equipped with • an** to
                                            ifta HriBiMaw
                                                                                 •J
	.  - to atmetod fMm a
•od analyzed lev
Onatvnalyaer.
  ij  Appiioabuuy. nil
                                                               r or equivalent—
ahouldte
 tettpro-
 wlththe
         any em
  U4  Meedl*  valve—TB adjust now Ml*.
  ta.4  Pump—Uak-fre*. diaphragm  typ*.
01equivalent, to pull gas.
                                                                                          up tho •qulpmrat M ihown la
                                                                                     «-l. mrttaf MIT* ill oonawttam *n
                                                                                        Ptoct tho prate la tho tuek tt •
arotedure will ladlcat* whether a grab i
pi* or an Integrated Mmple to to b* ueed.
  S.4PFOTIIU.
  S.I  Or*beampte(Plgar*»-l,.
  ft.1.1 Probe  Btalalete  eteel  or  Pyres'
glass, equipped with • Biter to remove partto-

  S.IJ Pump  On* way  *qu**s*  bulb,  or
equivalent,  to transport  ga*  aampi*  to
                                                      b«t—T*dltr.> or •qulTCln*,
                                        with a opMlty of 1 to S eu. ft. Lnk t«l tko
                                        DM in tiio Ubontory befei* atnf.
                                         U.T  Pilot tub*—Type 8. or Mulmlmt.
                                        *ttMh*d to the pntx w Uurt tto tarapllaf
                                        Bow ntt cut b* mutatod proporUonil to
                                        UM BtMk fM vdooltr wben vuoelty to «uy>
                                        lag  with  Urn* or  » Hmpto tnvno to
                                                                                     Intofnted umpUny.
                                                                                 •At  B*MintoUMMbtektc.Mu»tlM
                                                                                                 IB Plfara »-t with tht
                                                                                                   i tlw piwte !• Uii
                                                                                                        i iim. Orannt
                                         M.I OMM MMljmr. or •a.uiratent.
                                                               TOMMLTZH
futua
      taunioou
                                                  stack and purg* th* ^mmtfuuf no*, vwnwn
                                                  tb* bag. making aim that all •rantetlon* are
                                                  tight and that thm an no leak*.
                                                    S.U  Sarapl* at a rat* proportional u the
                                                  •tack velocity.
                                                    M Aaaiytto.
                                                    U.1  Determln* the «>„ Of and CO con-
                                                  centration* u soon a* poulbl*. ICak* M mr.ny
                                                  pa**** a* are n*ceo*ary to giro eonitant read-
                                                  ing*. If men than ton paam ar* neetiury.
                                                  replace th* abeorblng nlutlon.
                                                    IJJ  Per grab campling, repeet the ••tri-
                                                  pling and analyal* until three •oainutlv*
                                                  aample* vary no aun than OJ percent by
                                                  volume  for each component being analysed.
                                                    MJ  Per Integrated aunpllng. repeat the
                                                  analieto of th* aample until three eomeeu-
                                                  tlv* aaalyac* vary no more  than oa percent
                                                  by volume  for each component  being
                                                  analysed.
                                                    4. Calculation*.
                                                    4.1  Carbon dl«dde.AT*ng* the thm con-
                                                  •atsuttva rune and report the mult to tb*
                                                  aeamt0.1%OOr
                                                    4J  •see** air. UM Bquattoa 0-1 to calcu-
                                                  late exeat* sir, and averag* th* rum. Report
                                                  the mult to tho ntamt 0.1% «C*M air.

                                                  %EA-
                                                                                      (%0i)-()..*(% CO)
                                                                                    "c Nt) - (
                      FsuroM. Ora>Mmel|ng tnln.


                                        MR I
                                                                                                           So,xioo

                                                                                                         equation 3-1
                                                                                «BA=Pereent exeee* air.
                                                                                 %O.=P*n*at oxygen by volume, dry bail*.
                                                                                 %K,—Percent  nitrogen by volume, dry
                                                                                        bail*.
                                                                                %OO=rere*nt  carbon monoxide  by  vol-
                                                                                        ume, dry beat*.
                                                                                •JM=Ratlo of oxygen to nitrogen la air
                                                                                        by volume.
                                                                                44  Dry molMUlar weight. UM Equation
                                                                              B-4 to calculate dry molecular weight  and
                                                                              average th* rune. Beport th* mult to th*
                                                                                    ; tenth.
                                                                                                         •quatlon 3-2
                                                                                   tb-Ory molecular w*l|ht. Ib./lb-mol*.
                                                                                %OOa-Pero*nt carbon dloxld* by volum*.
                                                                                        dry baala.
                                                                                  %Oy*P»mnt  o«yf*n by  volum*.  dry
                                                                                 «N«-P*miit nltrogm by volum*. dry
              Figure 3-2. IntograM gu • eampltng Inht.
                                                                                  0.«4-Mel*oulBr weight of carbon dioxide
                                                                                        divided by 100.
                                                                                  Oja-Uoleeular weight of oxjcea divided
                                                                                        by 100.
                                                                                  03».Moleeular welfht  of nitrogen and
                                                                                        CO divided by 100.
                                               Environment Reporter
                                                                                                                 10

-------
  Altahuller. A. P, «t ml, Storage « <>••»»
and  Vapors In Plastic Bags, tat. J. Air *
Water Pollution, •zTS-Bl.  1963.
  Conner. William D, and t. & Nader.  Air
Sampling with Rattle Bag*. Journal of the
American Industrial  Hygiene  Anodatton.
39:391-397. May-June 1984.
  Devorkln. Howard, et  aL. Air FoUnUon
Source Testing Manual. Air Pollution Con-
trol  District, Lot Angeles, Calif, November
196S.

  UITHOO «—ecntmuTioic or KOOTUKS
                                      and equipped with a mtcr to i
                                      late matter.
                                        U  Inmlngeia-Twi
                                      each with 80 mL capadty. or <
                                        3.3  be  bath,  container—To
                                      moisture In Implngera.
                                            Silica, gel tube (optional)—To protect
                                            end dry gas mirtiT-
                                       .     Needle valve—To regulate  gas now
                                      Ate.
                                        34  pump—Leak-free, diaphragm type, or
                                      equivalent, to pull gaa through train.
                                        3.T  Dry gaa meter—To measure to within
                                      1-- of the total sample  volume.
                                        3A  Botameter—To measure a
  1. Prfmetnl* and appUeabttlty.
  1.1  Principle. Koliture Is removed from
the gaa stream, condensed, and detennlnod
volumetrlcally.
  13  Applicability. This method la appli-
cable  for the determination of moisture IB
stack  gaa only  when specified by test pro-
cedures fer determining compliance with New
Source Performance Standards. This method
don not apply when liquid droplets an pres-
ent In the fas stream' and the moisture U
subsequently used in the determination of
stack  gas molecular  weight.
  Other methods such as drying tubes, wet
bulb-dry bulb  techniques, and  volumetric
condensation techniques may be mod.
  3. Apparatus.
  3.1  Probe—Stainless steel or Pyrex* glass
suffldentlv heated to prevent
  'If liquid droplets are present In the gaa
stream, assume the stream to bo saturated.
determine the average stack gas temperature
by  travertins, according  to Method l. and
use a psychrometiie chart to obtain an ap-
proximation of  the moisture  percentage.
  • Trade name.
                                      from 0 to 0.1
                                        3 9  Graduated cylinder 38 mL
                                        3.10  Barometer—sufficient  to  read  to
                                      within 0.1 inch Rg.
                                        3.11  Pitot tube—Type 8. or equivalent.
                                      attached to probe so that the *»-T""I **v
                                      rate can bo regulated proportional to the
                                      suck gas velocity when velocity la varying
                                      with time or a sample liaveiie la conducted.
                                        3.  Procedure.
                                        3.1  Place exactly 5 ml. distilled water In
                                      each implngcr. Assemble the apparatus with-
                                      out the probe as shown In Figure 4-1. Leak
                                      cheek by plugging the inlet to the flrst Im-
                                      plngcr and drawing a vacuum.  Ins    "  '
                                      flow through the dry gee meter la I
                                      l y. of the sampling race.
                                        3.3  Connect the probe and sample at a
                                      constant rate of 04174 c Jjn. or at • rate |
                                      poruonal to the stack gas velocity.»
                                      •""P""g unta the dry gaa meter registers 1
                                      cubic foot or until visible liquid drapleu are
                                      earned over from the flrst Imprager  to the
                                                                                      HEATED
                                                                                FILTER'(GLASS WOOL)
                                                                                           ICCUTH
                                                                                            LOCATION.

                                                                                            TBT
                                                                                            DATE.
                                                                                            OKMTM.
                                                                                                         Flgun4>l. Metttum gmpllng Umtn.
ca
 I
                                      dry gas meter readings aa required hy Ylguro
                                                  oolleetlng the eamnle, BMBim
                                       the volume mcreaet to the nearest OS mL
                                        4.  CUoIattont.
                                        4.1  Volume
   VvrsVol
Vt

Vi
                 of  water vapor  ecUeetad
          (standard conditions). eu. ft.
        *lnal volume of Implnger eontente.
                                                                  equation 4-1

                                                                  •B.
                                         pibo-Denslty of water. 1 gVml.
                                         T.M=Abeoluto temperature at standard
    Inltlsl  volume
     tents, ml.
Bsldeal gas  constant.
                   of uopmgei
                             3133  Inches
                                                              sjo* R.
                                             P.M=Abeolnto pressure at standard eon-
                                                    dlttons.39M Inches Hg.
                                             Megeaafoleenlar weight of water. U B*y
                                                                                                          ""IV

-------
                                                           B-7
  1X1:0412
                                                                                             FEDERAL REGULATIONS
                                             i temperature of99VF.

                                         •era eonnected IB **rtea with gtaee ball Joint
                                         fittings. Tte fin*, third, and fourth tmpln-
                                         g*ra are of tte  Oreenburg^nlth -  '
                                                                                     KU  OUaswashbuMla* Tw»>
                                                                                     8U4  OlaataampMi
                                                                                     U Analyst*.
                                          modlflod by replacing tte Up with a K-lneh
                                          D gUta* tote Mttadlng to oat-half Inch
                                          from tta bottom of tte Bask. Tte osoond Im.
         laeteeBg.

         conditions. AM* R.
  T.  BAbedototemperatana*
         4JQ)


.      V.
                                          .  _   to of tte Oraenburg-Smlth
                                          with tto -*™fir< Up. A eondMMir
                                          «Md In ptaM of UM Implnger* provided thai
                                          tte motetur* •MUM* of tte ataok gs* aa
                                          •ua b> determined.
                                            94J Metering  lyftem—Vacuum
                                                  _; temperature «o within •• F, dry
                                          •M meter with a% accuracy,  and Mated
                                          equipment, or equivalent, aa  required to
                                          malnUta aa IsoklneUo campling rate aad to
                                            mJ.T
                                                                                    SJJ
                                                                                    •X*  Analytical  MUBOI  T
                                                                                  ±0.1 mf.
                                                                                    •J.4  Trip  batanoa-MO o>
                                                                                  measure to ±048*,
                                                                                    9. Jt*ap»te.
                                                                                    U  Sampling.
                                                                                    9.1 J  Plt

                                                                                  and preweJghed.
                                                                                    9.IJ  Blltea  ft—Indicating  typt.
                                                                                  Bwab. drlod at 1W a (HO* 7.) lor I
                                                                                    *.1J  wator.
                                                                                    i.1.4  Crusted tea.
                                                                                        aampl* raeowy.
                                                                                                                      •-W
          In tte	
   V..BVOIUBO  of water
          (att
                           equation «-S

                          of water
                                            U
                                                  to ±04
                                                              B*.
                                                                                    •J
                                                                                    •J.t  Wator.
                           a).eii.tt.
   I. Mnalpte «id oppKeaMHty.
   1.1 PrlBdpto. ParUeulato mauer l» with-
 drawn laoklntueaiiy from tte aoureo and Ma
 weight U determined gn*imetrleally kftor n-
 moval of imeomblned wator.
   13 Applicability. TbU method to ippllcm-
 Mo for the dotenalnatloa of parUeuiaU omb-
 •tont from itaUonary  aouroM only wten
 •paeiaad by the U»t proeeduni for dttcrmln-
 Ing eeapllanco  with  New aourct Perform-
 ance Standard*.
   9.  Apparetut.
   3.1 Sampling train. The deilgn epeelflca-
 tlone of the paniculate  nmpllng train uwd
 hy EPA  (Figure 5-1) arc described In AFTD-
 OMI. CommtrcUl  model*  of  thl* train an
 avaiiaoio.
   9.1.1  Neulo—Stalnlo*  elect  (310)  with
 aharp. tapered leading edge.
   9.13  Probe  ryre«' glacj with a healing
 •jr»tem capable of maintaining • minimum
 pw lempemture of 990* P. at the nit end
 during  campling  to  prevent condensation
 from  occurring.  When  length limitations
 l«Tr4ter than about g f I) are encountered at
. Irmpcratum less than 600* P.. Incoloy S23'.
 or equivalent, may be used. Probe* for sam-
 pllni pjaa stream*  at temperature* In excess
 of One- p. must hare  been approved by tte
 Administrator.
   9.IJ  Pilot  tube—Type  8.  or equivalent.
 attached to probe to  monitor  stack  gas
 velocity.

   •Trade nan*.
                                                                                               TUHOPTIOML HtKKrlMCO
                                                                                             •YMEQUVAUMTC
                               collected
                            .en. ft.
  BncApproxlmat* volumetrle proportloi
         of water vapor la tte gat (beam
         l*avlagttelmplngen.0«8.
  g. Jb/erencct.
  Air PeUvUon Xnglneertng Manual. Danld-
aoa, J. A. (ed.). OA DHBW. PBS. HaUonal
Oenltr for Air Pollution Control. Cincinnati.
Ohio. PBS Publication No. 9BB-4P-M. 100T.
  Otvorkln.  Howard.  *t al. Air  Pollution
Aeoree Testing Manual. Air Pollution Con-
trol Dtotrtst, Los Angeles. Calif.. November

  Methods for Determination of  Velocity.
Volume. Dust and Mist Content  of  Oases.
Western Precipitation Division of;
factoring Co.. Lo* Angeles.  Cs
WF-M.106B.
Mknteo 8—DcTBuuM*noM or FMneutaixi
            FBOM STATIOM** BODBCSO
                                                                                                             ^VACUUM
                                                                         AKA  nLTBHOUHI / THEsMOHEIBI   CMKI
                                                               M nn ma
                                                                 Plain 5-1. PMIeuUbMMpllno tain.
                                           3JJ  Dnleeant—Drlerlte.1 Indicating.
                                           v> anPOCttfaWefe
                                           4.1  Sampling
                                           4.1.1  After selecting the ssmpllng site and
                                         tte minimum number of campUng point*.
                                         dotormln* tte stack pressure,  temperature,
                                         moisture, and rang* of velocity head.
                                           4.1.9  Preparation   of  coUecUon  train.
                                         Weigh to tte nearest gram approximately 900
                                         I. of silica gel. Label a niter oT proper diam-
                                         eter, desiccate*  for at least 94 hour* and
                                         weigh to the nearest O.B mg. In a room where
                                         the relative humidity I* leu than 80%. Plaoe
                                         100 ml. of water In each of tte first two
                                         Unplngen. leave tte  third Implnger empty,
                                         and place approximately 900 g. of proweighed
                                         silica gel In  the fourth liaplnger. Set up tte
                                         train without the probe a* IB Figure 8-1.
                                         Lent cheik tte sampling train at tte aam-
                                         pllKg alto by plugging up the Inlet to the ni-
                                         ter holder *:id pulling a 18 In. llg vacuum. A
                                         leakage rate not In excess of 0.09  e.f jn. at a
                                         vacuum of 18 In. Kg la acceptable. Attach
                                         the probe and adjust tte beater to prorld* a
                                         gas temperature oT about 950* F. at tte probe
                                         outlet Turn on tte Alter  beating system.
                                         Place crusted le* around the Unplngen. Add
                                            •Dry using DMerlt*' at TO* F.±10* F.       4J.
                                                                                  more lee during tte run to keep tte temper-
                                                                                  ature of tte gate* leaving tte last Implnger
                                                                                  a* low a* possible and preferably at 70* >,
                                                                                  or lest. Temperatures above 10* F. may result
                                                                                  In damag* to the dry gas meter from either
                                                                                  molatura condensation or excessive teat.
                                                                                   4.14  Paniculate train operation. For each
                                                                                  run. record the data required on tte example
                                                                                  sheet shown in Figure 8-3. Take reading* at
                                                                                  each sampling point, at least every 6 minute*.
                                                                                  and wten significant changes IB stack  con-
                                                                                  ditions  necessitate additional  adjustment*
                                                                                  In flow rate. To begin sampling, position tte
                                                                                  nonde at the first traverse  point  with the
                                                                                  tip pointing  directly  Into the gas stream.
                                                                                  Immediately start tte pump and adjust the
                                                                                  flow to  lacklneuo conditions. Sample for at
                                                                                  least 8 minutes at each traverse point; sam-
                                                                                  pling time must be tte same for each point.
                                                                                  Maintain taoklnetlo sampling throughout the
                                                                                  sampling period. Nomographs are  available
                                                                                  which aid in the rapid adjustment of the
                                                                                  sampling rale without other computations.
                                                                                  AFTD-0576 details  tte procedure for using
                                                                                  these nomograph*. Turn oft the pump at the
                                                                                  conclusion of each run and  record tte  final
                                                                                  readings. Remove the prate and Bead* from
                                                                                  tte stack and handle In accordance with the
                                                                                  sample recovery piousm described la eectlon
                                                  Environment Ropoilor
                                                                                                                       12

-------
                                                  B-8
  STATIONARY SOURCES
                                                                                                           •.ITT
                                                                                                      121-0413
                                                                              «*.u-Vblum* of watir

                                                                                              "
                                                                                                       eoaditioM).
                                                                                Vi.-1Mal volume of UoaM ooOeetod IB
                                                                                      implant* aaddUoa Ml (M*Flf
                                                                                      TflM •?••)• BL

                                                                               MuIualMular wneht •Twatar. II »y
                                                                                 • • TUMI  IM  eoacUnt, *Ut  laeh**
                                                                                      •V-BQ. ffc/lb^mote-'B.
                                                                               T.M-Ab*otata taimmatiiM •» itandMd
                                                                                                  * a
                                                                                                   at
  4J  aaBtpt*rwoT*ty.XnielMcf*lamoT.    Omteftur Wo. I. Weigh tb* MOB* illlea Ml             B^-
tag th* oolleeuoa trala Horn tb* tart Hta to  and report to thi      -   -
the e*mpl* noorcrr en*, to mlntmteo tb*    •. OurbraMoa.
torn of oolloitod  Mmpto or th* Mia ct    o** method* at
•JrtnaoMM ptrtlovlata m*tt*r.  B*t MM* a  b**a approvod  by th* Admlatatrator to  whwis
portion of Ih* aeMoa* uofl la tb* auaplo  oaUbnto th* oriflw mttar. pltot tab*, dry   BM -r
      I mm A liiMilt §ftm •nalwrfa M«««ii»a «i^  MM  ****m» aiMi moh* hflattf. RMBllBfal*   H	•	
       of watar tram tb* CM tan* im-  aftelaA'tortMrMr                    v'M-V.b...(wito;kilMBiOT.l.. Plae* loon    "  ' '
                                                                                                     eqiwllon 6-3


                                                                                 m*!83£ttiimlSXmln>" *"* ** ******
matter  and  aottoa*  waihlBM from  all  volume meiniiwl by th* dry MI mur to    «•  Total Mtttoalato wetaht. itetomiM
Mmpte emond raTton prior to th* fiber  ateadmrd oondlttaBt (TO* K. MJUnehM HM  _.. to..! fmwUeaSataSASm ^T^^S
lathtooDBUIaeraBde^.Uieanr'.rbUd*.  by nriaf B(iutlon ft-L                    S ^SfflflSflSlES? dato^lM
                                                                                (or*M).
  OoBteiner Wo.  I. Traneter  the
fe?oi& ^Itf ffourtta luiplnMT to MM irrlfll'til CTI
wtttiur iU*4 icftl* Vts) •*• rubTMr prttVinIBM SMI
an  aid In removing  elllea  gel from th*
      AndyiU. Bword th* d>U no^ilnd on
    cntopl* *b**t mown la  rlfon g-t.
    ~~ i «ok wmpto eoateltttr M follow*:
  OOntotacr Wo. 1. 1ku*f*r th* BlUr *ad
•ay loon putJeulat* mmttar f*
         to  • Urad gam
dorieoit*. utd dry to • ooniUat
port mult* to th* nmwjt OJt BIB,
  CtmMntr  He. t. Itmtw  tb*
wuhlBft to • t*r*d b*mk*r and cvrnpanU to
dijiiioj •» unbuilt  temptnttir* utd
•nr*. DoalecaU utd dry to • oomUnt
B*port mtuu to UM nwiwrt OJ mf.
                                                                                                     •qnmUon 5-4
                                        V..H-Volume of CM i
                                               dry gee meter
                                               ttoDe).en.n.
                                          V.-Volume of gM eunpl* thrsugh the
                                               dry gee meter  (meter eoadl-

                                         T.u-Abeolate' tomptratnre at Maadarl
                                                                                        lAppmdlic]

-------
                                                     B-9
121:0414
                                             FEDERAL REGULATIONS
                        PLANT.

                        DATf_

                        •UN NO..
  CONTAINER
                            •BOm OF 'ARTICULATE COUfCTEO.
                     FINAL WEIGHT
TARE WEIGHT
                                                       WEIGHT GAIN
                                     •4  •oetptablt  nralta.
                                   MBit wu UM limit oa ttTt
                                   eampllnf reralta:
                                                                                                 Tho  fanowln»
                                                                               £I£IIO%.UMI
                                                                                     	 the reran* ead repeav
                                                           forbelnoretor
                                                            IB* HUM,
                                                                           T. Mtftrtmet.
                                                                           MOnoum to
                                                                          Iwjttaff M
                                                                          DM.a.lMT.
                                                                           MMIa, Bobtrt H. O

FINAL
INITIAL
LIQUID COLLECTED •
TOTAL VOLUME COLLECTED
VaUME OF LIQUID
WATER COLLECTED
IMPINGE*
VOLUME.
ml




SILICA GEL
•EIGHT.
0



fl*| ml
                                   vtooamental Protection
                                     Bom. Jerome J- »»-'«
                                   ead Donation of
                                   pilot
                                                                                             Annoy. APTD-OU1.
                                                                                .    B, «. T.
                                                                          TMd. A Krthed of Intarpro
                                                                          pUn( Data. Piptr pimnttd
                                                                          niul MMUBI of UM Air Pi
                                                              tad w.
                                                             Slack
                                                                     w.
                                               .   .        MthoeMAa-
                                       MMUBf of UM Air PaUnHan Oontrol
                                       Irtlon, at. touto. Mo, AIM M-M. ino.
                                     Smith. W. S» M •!. auek OM
                                               Blmplin»d wttb HMT Cqulp-
                                               PV HO. m-iit. tan.
CONVERT WEIGHT OF WATER TO VOLUME BY DIVIDING TOTAL WEIGHT
INCREASE BY DENSITY OF WATER.  (1 g ml):
                               INCREASE, g

                                 0 •'"••I


                 Flgure5-3.  Analytical data.

644  eoneentraUoB la Ib Jeu. ft
                                              VOLUME WATER, ml
                                                                              , APOA PB
                                                                           OpteUukUon* far Ino1n«imlnr IMIai
                                                                         Mdtnl FMUIUM, PH* IfOAPO. 1991.
                                     1. PrlMlpto end •ppHooMICty.
                                     14 Principle. A (M eamjde to extracted
                                   from the •ampllat pomt In the stack. The
                                   MU mtot, Including nilfur UtoxUi. to etpo-
                                   rated from  the  ralror dkndde. The •olfur
                                   dkadde fraction to meaturta by the barium-
                                   thorla Ulratloa method.
                                     14 AppUeaMlUy. Tab method to appU-
                                   eable tor the dftenalaatloa of aulfur dioxide
                                   •mluloai fromctatloaary nureie only whoa
                                   tpeolfled by the MM procedures for deUrmln-
                                   ~  looinpllaaeewlthmwaouieePiertamaaoe
                                   '•2.203X10-^-
                                           C"*HMleVd eondtttou). en. A.
                                    4VT XtoktiwUc '  ' "
                                                    •quatlooft-e
                                      JpMfBtM.
                                    M  Sunpllos. Sot Plfw* t-l.
                                    «4.l rrobi ..fyio»» turn, •n
                                   I to 6 mm.  ID. with » hnuat »yiUm to
                                   PNvmt ronrtniMthm ud • fUtcrtni mMlum
                                   to runov* putieulBU outur nviirfm. «ul-
                                   (Urto add mlit.
                                    J.14 «od|«  bubbiw^-on*.  with ilMi
                                   wool pMted In  top to pvmat nilMite Mid
                                   mitt cuiyonr.
                                    3.14 Olu* wool.
                                    1.1.4 Mldeet Implann-niM.
                                    UJt Drying  tubo—PMkod with • to Ifl
                                   mah udleatlnftyM dllea «U or oqulnknt,
                                   to dry the nrnplo.
                                    1.14 V«l*o-NMdu nlTO. or oqulnlnt,
                                   toMUuctflownU.
                                    a.1.7 Pump—Lnk-frao. «Muum typo.
                                    M4 Rau  uettr—Bottmotor or oaulTft-
                                   tont, to maamiM a 0-10 uaJb. flow ntnn.
                                    a.14 Diy tat mMtr—aumdeauy Meurato
                                   to moMuro tht  tamplo volumo within 1%.
                                    a.1.18  Pttot tube-Type a, or oqulnleat.

                                    • Trade
                                            Cftvi
                                                       RfjpoitM
                                                                   16

-------
        ' only If & eampl* ttama It i*-
quired, or It ataek  ga* velocity *atfa with
                                           34.1
                                           8JLB
  24,  Bampl* recovery.

•MHrENDPACIOjD
Vim QUARTZ OR
pmn
  nFssfnor
                                                PolyethyleB*  enrag*
                                         Man aaplnger ampl«*
                                           2J  Aailyrta.
mlanta and  when  ngninrant
                                                                                                                              r to calibrate the i
                                                          soJCAoannrtmnnE
justmeatt la Sow rat*. To begin sampling,    U standards* th* berlun
portion th* «p  ef tb* probe at th* am   against t> mL ef standard euttl
sampling palm end ittrt  th* pump. 8am-   taming 100 mL ef IsopropanoL
pie proportionally throughout the  run. At    a. CtlrafirHttttt
the conclusion ef each ran. turn off tb*    94 Dry gat volume, i
pomp aad record the final readings. Remove   volant measured by the <
ta* prate from th* eteck and dimming it   standard eamUttoa* no* V.
from th* train. Draia the lot bath and porg*   Hsl bi udag equatloa 3-1.
th* remaining part of the Mia by drawing   ^   ' ^^ ^
dean ambient air through tb* astern for IS   »•     i
                                                                                  U  Bampl* recovery. Disconnect th* ha-
                                                                                of th* midget
                                                                                th*
                                                                                         bottlt.
                                                                                        «al th*
                                                                                                     Poor th* watcnt* of
                                                                                                     Into a potpMfejfeM
                                                                                                 &M th* thn* mtfftt 1m-
                                                                                                          tata* with 01*-
                                                                                                                                                            6-1
                                                                                         aptouulp
                                                                                                         •fc
                                                                                of th* *tonc« cootBtaur to • 80 ml. *ola-
                                                                                mrtrto fluk. Dllut* to tin rank with O»-
                                                                                lontnd.  dtMIled  water. Flpttt*  • 10 ml.
                                                                                aliquot et ihli *olutton IBM a ill ml. nea-
                                                                                       "    , «dd«0 Btt. Of f
                             Off MS
                           FIgmM.
                                                                                two to tone drop* of thorla lodleater. TMraU
                                                                                to a pink tndpotnt mat  OM JT  bartom
                                                                                pnealonu. Boa • hUak with **eh

                                                                                   B.
                                                                                   »J.  TA*
                                                                                                                                   dry gas metsr (eoncM
                                                                                                                                   tuns), en. ft,
                                                                                                                             V_-Volum*af gas
                                                                                                                                   dry  gas raeter
                                                                                                                                   ttta*).ca.ft.
                                                                                                                            TlM-Ahtatat* tempemtoj*
                                                                                                                                   coiMllcons. 630* B.
                                                                                                                             T.-Aiaiegs dry ga
                                                                                                                                                                               09
                                                                                                                                                                               I
to mL sta* (04 mL divisions)  and 30 aL
eta (04 mL divisions).
  S44 Volamrarto tlstwe  80 ml, 109 mL.
aadlMOmL
  2A3 Burette*—• mL and SO mL
  U4 Xrtenmeyer flask—lasml.
  3. Bespcntt.
                                                                          in-
                                                                 to  jtOJXXB  If
                                                            which ba* pmleBir/
  3.1.1  Water—Oeloalagd. dlstuted.
  3.14  IsoprapanoL 30«—Mix SO mL at Iso-
pnpaaol with M mL of jlsMlted water.

mL of 30% hydrogen peroxide to l liter with.
distilled water. Prepare fresh dolly.
  U  Sample recoveiy.
  34.1  Water—Pelonlaed. distilled.
  34J  IcopropuoL. 80».
                                         pbthalate (primary standard gnde).
                                           4. ~
                                           4.1
                                           4.1.1
                                         U mL of 00% Isopnpanol Into th*
                                         bubbler aad 10 mL of 3« hydrogen pennd*
                                         Into each of tb* arst two midget Implngere.
                                             i to* final midget uaprager dry. ~
      Analysts.
     1  Water—Da
                        dlatllUd.
        fy^puMmifll

  	Tttorln indicator—l-(o-*noaapaea-
vuco|4-aenhthol-3«-dls(dfoale add. dleo-
dtam alt (or equivalent), maaorie 040 g. la
100 mL distilled water.
  34.4  Barium perehlorata  (9.01 fr>—Dla-
•olve   14V  g.  of  barium  percnlorat*
ISs(OOJ,.3H10) la 300 mL dtotUM water
                                         bl* th* tnta aa ihown la ngur* 0-1.
                                         check th* -"-|r""t trala at ta* T»~r"nt
                                         Hi* by pluvial th* prota latot aad puUlat
                                         a 10 lachc* Bg vacuum. A Makif* rat* not
                                         la men of  1% of th* ——r"-l rat* li ac-
                                         ceptable. Canfally nleaai  th* probe rnlvt
                                             and torn off th* pomp. Ptew emthed
                                            around th* latplnftn. Add more let dur-
                                         ing th* raa to k*ep th* tempcrator* of th*
                                         gjuea iMTlng th* lait Imptagcr at W F. or
                                         tan.
                                           4.14  Bampl* conecttoa. Ad]o* th* OB-
                                         ple flow rate proparaanal to U» «tack gai
 1M X 10-«- Convemaa faetor.-taeradlBg the
             number of gram* per gram
             oaulvaleat of sulfur  dlosn*
             (33 gVg.-eq.). 4W.8 g./lb, aad
             1400 ml/L. lb.-Ug.-nu.
        V,-volume of banum perchlorat*
             	for the sample.
       Vlt—Vohua* of barlam perchlerate
             Utraot and for th* blank, ml.
        H-NonuaUty of barium perehlorat*
             Utrant. g.^qyi.
     V_..—Ttoul aolutloa volttm* of ndfar
             dloUd*. M ml
        V,—Velum* «t aampl* aliquot  tl-
     V».,,—Volume cf gas cample through
             th* dry gat meter  (standard
             conditions). cu. ft, we E)us>
             ttcao-l.
                                                                                                                         Itaaufaetunng Puincsee. OA. BOBW. fHB.
                                                                                                                         Dlvtslea of Ah- PoOutloa. PuSUe Bealth Bsrv-
                                                                                                                         N* rnbUcaaon Mo. IMVAtVU. Clndaaatl.
                                                                                                                         Onto. 10g».
                                                                                                                           Corbett. P. P. ft» Oetermlaatlan at 80,
                                                                                                                         end 00, IB «u* Qasa. Journal of th* Insti-
                                                                                                                         tute Of Fuel. 34:331-843. 1301.
                                                                                                                           Matty, R.  B, and r  K. out .
                                                                                                                         Flua-Oas SO, aad 8O, Power WttOwwT. 1
                                                                                                                         vember. IBS/.
                                                                                                                           Pattoa.  W. F.  aad X* A. Brlak. it. t
                                                                                                                         Bqul^nent and  Tecnalqnce for Be tripling
                                                                                                                         OtiBiiilcal Procea Oases, J. AVMlatkaa r
                                                                                                                         trat Aooelatlen. U. 1U (1*31).
                                                                                                                           1. Frlnctple 
-------
                                                            B-ll
  121:0*16
                                                                                              FEDERAL  REGULATIONS
                                   (FOB)
                                             8.14
                                                        valve Tbor*
   14 Applicability. Tata method to _
 Mt for Uw measurement of altrogen
from atatkmary
                        nly whoa
 by the test procedure* for determining
 nuance  with  Mnr
 Standards.
   fl. J
   M Sampling. Bee Figure VI.
   •.1.1  Fiubs fjiei'  glass. heated.  with
 fUUr to NBIOM paniculate matter. Beating
 to iianeeesury Iftheprobe remain* dry dnr.

   LlVcMtetlai  flask— Two-liter.  Fyrex.'
 imwd bottom with short aMk and 14/40
 standard taper opening.  protected •(•Hut
  g.J4  Temperature gauge Dial type ther.
BMtneter. or aejulvaieat. eaaahlo of n
lag g* P. Intervals from »• to 138* P.
  3.14  Vacuum  line  Tnblng  oapahto  of
withstanding a vaouum of g Inch**
lute procure, with T"o
stopcock, or equivalent.
  8.14
    laches,  with  OJ.laea
                                          •setllone.
                                          tnehetRgo
                                          valve to Itt
                                                                                                               t* at
                                                                                                                  the
                                                                                              "veaf pedtten aad tuna aft* the

                                                                                                            f tbsreisavM'
                                                                                                            Of O*M n|IIU**)g
                                          •Men la the meraury level. It then
                                          Me  change ever the spaa of one
                                                         Baeord the Initial  volume.
                                          temperature, and b
                                          the flask wive to Ita
                                          then do the
                                                                                                                     . TUra
  8.1.T IMmp-Oapable of producing a vac.
warn of g Inches Bg abeoiute i
  3.14 SqueeasbuIb-OBoway.
  84  Sample leooverr.
                                             84.1  Pipette or dropper.
                                                                                                     rometrlo pre
                                                                                                       •pivgaXposltloa. and
                                                                                                      with MM pump valve.
                                                                                   Forge the probe aad the vacuum tube using
                                                                                   the squeeze bulb. If eondeneatlaa occurs la
                                                                                   the probo and flask valre area, heat the probe
                                                                                   ^•ifl purgw uatll the oondeassjtloa vUsappoan.
                                                                                   Then turn the pump valve to It* "vent" posi-
                                                                                   tion. Turn the flask valve  to Me temple-
                                                                                   poollton and allow aampls to eater the flask
                                                                                   to about II seoonda. After ooUeeUng the
                                                                                   •ample, turn  the  Baft valve to  It* "purge-
                                                                                   position and dtssonaeet the flask from the
                                                                                   sampling  train.   Shake the flask  for  g
                                                                                   minutes.
                                                          •UIU.I
                                                          simian* •»,«/•
                        '!*•• M. tM(l«S till*. IMk OH*. MM IIMk.
   UJ  Qlin with bottt*.
   M  Aaelyde.
   34.1  Steam bkth.
   MJ  Beekne or ounraln—ISO ml, one
 for ewb nmpto «nd eteadwd (blank).
   UJ  VoluiMtile pipette*—1.9. end 10 ml.
   1*4  Transfer pipette—10 ml with 0.1 ml.
 dlvMon*.
   UJ  VolumetrlD fluk—100  ml. one for
 each cample, and 1.000 mL for the etaadard
 (Blank).
   U.6  Bpoctrophotometer—To mauure ab-
 •ofbaaee at 430 urn.
   U.7  Graduated cylinder—100  mt  with
 Ij0ml.dlv!iloiu.
   93*  Analytical bnlanee—Ta meaiure to
 0.1 rag.
   3. Ktagciti.
   S.1 Sanipllng.
   •.I I  AbMvblng solution—Add 34 ml. of
 concentrated BJBO. to  I  liter of dlcUUed
 water. MU well and add • ml. of  a percent
 hydrogen peroxide. Prepare a fnih solution
.weekly and do nut moose to eureme beat or
 direct sunlight.
   3.3 Sample recovery.
   3J.1  Sodium  hydroxide  (1»>—DUtoIre
 40 g. HaOH In dimmed water and dilute to 1
 liter.
   SJJ  ttcd lltn.u« pspsr.
                                           MJ Water—TMonlied, distilled.
                                           •4  AaalyHa.
                                           M.l Fuming eulfttrte eeld—16 to Ig* by
                                         weight free sulfur trwdde.
                                           »»S Phenol—White  eolld reagent grade.
                                           •*J» Snlfurle add—Concentrated reagent
                                           34.4  Standard eolutloa-OlaMlteOMMg.
                                         potaeslum nitrate (KrTO.) in diettlled water
                                         and dilute to 1 liter. Par the working stand.
                                         ard solution, dilute  10 ml. of  the resulting
                                         eolation to 100 ml. with dlctllled water. One
                                         ml. of the  working standard solution  to
                                         equlrslent to as «g. nltrogei
                                           *»t  Water—DdoahMd.
                                           844  Fhanoldlaulfonle  ««IH  solution—
                                         DlnolTe 35 g. or pure white phenol In ISO ml.
                                         concentrated suirurtc add on a eteam bath.
                                         Oool. add  75 ml. fuming eulfurlo add. and
                                         heat at 100-  O. for 9 hours. Store la a dark.
                                         stoppered bottle.
                                           4i Procedure.
                                           4.1 Sampllag.
                                           4.1.1  Pipette aa ml. of absorbing solution
                                         late a  sample  flask. Insert  the flask *alre
                                         stopper into  the flask with the valve In the
                                         •purge- pealltaa. Assemble the sampling
                                         train aa shown la Figure T-l and place the
                                         probe at the  sampling point. Turn the flask
                                         valve and the pump valve to their "evacuate"
                                           44.1  Let the flaek set for. • minimum of
                                          M hours and then shake the contents for 3
                                          minutes. Oonnset the flask to a mercury
                                          fined V'tub*  manometer,  open the  valve
                                          from the flask to the manometer, aad record
                                          the  flask pressure  and temperature along
                                          with the barometric pressure.  Transfer the
                                          flask contents to a container for  shipment
                                          or to a 380 ml. beaker for analysis. Bine* the
                                          flask with  two portions of distilled water
                                          (approslmatelr 10 ml.) and add Has* water
                                          to the sample. Far a blank use 91 ml. of ab-
                                          aorblng eolation and the same volume of dla>
                                          tilled water aa used in rinsing the flask. Prior
                                          to shipping or analysts, add sodium hydrox-
                                          ide (1W) dropwtae Into both the sample and
                                          the  blank  until  alkaline to  litmus paper
                                          (about 3S to 36 drops In each).
                                           44-Aaalyils.
                                           44.1  If the sample he* been shipped la
                                          a container, transfer the content* to a 360
                                          ml. beaker using a email amount of distilled
                                          water. Evaporate the solution to drynees en a
                                          steam bath and then oool. Add 3 ml. phenol-
                                          dlsulfoale add solution to the dried residue
                                          and  triturate thoroughly with a glass rod.
                                          Make aura the eolation contacts all the resi-
                                          due. Add 1 nU. dictated water and four drop*
                                          of eonontrated sulfurlo add. Beat the solu-
                                          tion on a eteam bath for a minutes with oc-
                                         casional stirring. Oool. add 80  ml. distilled '
                                          water. mU wall by etlrrlag. and add ooneea.
                                         trated ammonium hydroxide dropwiae  with
                                         constant stirring  unto alkaline to litmus
                                         paper. Transfer the solution to a 100 ml.
                                         volumetrte flaek and wash the  beaker three
                                         time* with 4 to 8 ml. portions of distilled
                                         water. Dilate to the mark aad mix thor-
                                         oughly. If the sample contains eollds, trans-
                                         fer a portion of the  solution to a clean, dry
                                         centrifuge tube, aad centrifuge, or fllter a
                                         portion of the Mutton. Measure the absorb-
                                         anoa of each sample at 490 nm. using the
                                         blank solution aa  a  aero.  Dilute the sample
                                         aad  the blank with a suitable amount of
                                         distilled water If abaorbanco fall* outside the
                                         range of calibration.
                                           8. OBIfbreltoa.
                                           8.1  Flask volume. Assemble the flask aad
                                         flask valve and all with water  to the stop-
                                         ooek. Measure the volume of water to  ±10
                                         ml. Number aad record the volume on the
                                           64  Bpeetropnotometer. Add0.0tol6.0ml.
                                         of standard solution to a *erles of beaker*. To
                                         each beaker add 86 ml. of absorbing solution
                                         aad add  Mdium hydroxide (1W) dropwlse
                                         uatu alkaline to litmus paper (about 36 to
                                         86 drops). Follow the analyst* procedure of
                                         section 44 to collect enough date to draw a
                                         calibration curve of concentration In ft. NOe
                                         per cample versus abaorbaaoo.
                                           0. OaleulaMoas.
                                           6.1  Sample volume.
                                                   Environment Reporter
                                                                                                                      16

-------
                                                          B-12
 STATIONARY SOURCES
                                                                          ••HI
                                                                      121:0417
                                           844
                                                                                           WashbotUse-Tvo.
                                                                                           Graduated eyltndcn-atO ad.  MO
   V..-8*mDl* VOlUlM U Stand**
         ttan* (dry bests). mL

  T.M-Absolut* temperature  at
  •(M"Pramn  at  standard  conditions.
         8848 rache* Hg.
   V,—Volume of flaik and valve, ml.
   V.- VOIVUM or absorbing toiutlon.» mL
         Inches Hg.
   P.-Initial absolute pnasur*  of flask.
         Inch** Hg.
   T,-Final absolute temperature of Bask.

   T, - Initial absolute temperature of flask.
                                            844  Olas* sample stowage eentalcars.
                                            144  Graduated cylinder-380ml.
                                            84  Analysla.  '
                                            84.1  Pipette—a> ml, 100 ml.
                                            844  Burette—M ml.
                                            844  Brleumeyer flask—880ml.
                                            84.4  Graduated cylinder— 108ml.
                                            844  Trip balance  808 g. capacity, to
  6J  Bamul* concmtMUon. Mad ft- "Ok
for weft sampl* from the plot of «g. HO,
versus absorbane*.
                                       -16.2X10--
    O-Concentration of MO. a* MO, (dry   ai
   m— Man of NO, In (M lamplt. «g.
  V..-Samplo volume at itandard condi-
         tions (dry basis), ml.
  T Befemce*.
  Standard Methods  of Olramleal Analysis,
•th «d. New York, D. Van Noatimnd Co.. Inc,
Ma*. vol. i. p. 888-310.
  atandmid Method of Test for OUdct o(
Nitrogen In OIMOUI OombuitloB Products
(Phenoldliulfonlo Add Procedure). In: IBM
Book of A8TM Standard*, part 23. Philadel-
phia, Pa. iocs. ASTM Designation D-1608-<0.
p. 788-788.
  Jacob, If. B.. The Chtmlcal Analysis of Air
Polliiuuiu. New Tort. N.Y.. Intenclence Pub-
lUhm. Inc.. 1880. vol. 10. p. U1-8M.

atsTKoe a— eamanuMTiON or atnwaic «cu
  tan AMD avtrum now  HUSSIONS raou
             sovscxs
  1.
  I.I  Principle.  A |U sample U extracted
from a lampllng point In the ataek and tb*
add mlit lncUidln| aulfur trljild* I* icpa-
ratcd from sulfur dioxide. Potb fnetloni an
meuurad atparatalj by the barlum-thorln
tttratlon method.
  13  AppllcabUlty. Thte method U applica-
ble to determination of ralforlc acid mitt
(Indudlng eulfur trloalde) and aulfur diox-
ide from stationary source* only when spe-
cUUd by the tot procedural for determining
compliance with tbe Mew Source  Psifuiui-
  Mt 8t*\l)Cl*V4aV
  8. Apparatiu.
  81  aampllng. Bee Figure 8-1.  Many  of
tbe design specifications of this  sampling
train an described In APTD-OM1.
  8.1.1  Nozsle—atalnlese steel  (818)  with
sharp, tapered leading «dge.
  8.14  Probe—Pynf gnu with a heating
system to  prevent visible cnndansatlon dur-
ing sampling.
  8.14  Pilot tube—Type a, or equivalent,
attached to  probe  to  monitor stack gae
velocity.
  8.1.4  Filter holder—Pyrex' glees.
  8.14  Implnger*—Pour as Shown In Figure
8-1. The ant and third an of the Oreenburg-
Bmlth design with standard tip. The second
and fourth are of th* Onenburg-Smlth de-
sign, modified by replacing th* standard Up
with a tt-lncb ID glass tub* extending  to
one-half Inch from  the  bottom of the Im-
plnger  flask,  similar  collection
which have been approved by th*
trator. may be used.
  8.14  Metering  system—Vecu
leak-free pump, tharmoowten capable  of
measuring temperatun to within 8* F, dry
gas meter with  8%  accuracy, and mated
equipment, or  equivalent, as required  to
maintain  an  uoklneue  sampling  rate and
to determine sampl* volume.
  8.1.7  Barometer—Tb measure atmospheric
pressure to ±0.1 Incb Hg.

  •Trad* name.
                84.8  Dropping bottle-to add  Indicator
              solution.
                8. ***•*»<«.
                8.1 Bampllng.
                8.1.1  Paters  Olsss fiber. USA type 1108
              BH. or equivalent, of a suitable els* to fit
              In the fllter holder.
equation 7-2    a.ij  aillea  gel—Indicating  type.  0-18
•"i"""""      mesh, dried at ITS' O. (880* P.) for 8 hours.
                8.14  Water—Mounted. dUtllled.
                8.1.4  Isopropenol.  00%—Mix  800 ad. of
                     ml with 800 ml. of detonlseo. dls-
                                          taopropanol
                                          ttltodwatar.
                                                                         .VACUUM
                                                                          LINE
                                                                      •VACUUM
                                                                        GAUGE
                     DRTTcSTI

                        Flfliira 8-1. SuKurie acid mi»l sampling train.
                                                 Hydrogen peroxide. 8«— Dilute  100
                                          ml. of 904 hydrogen peroxide to 1 liter with
                                          delonlnd. distilled water.
                                            8.14 Crushed Ice.
                                            8.8.1  Water— Delonlxed. distilled.
                                            8.8.8  bopiapamd. 80«.
                                            84  Analysla.
                                            84.1  Water— Detanlsed. distilled.
                                            844  iBOpropanol.
                                            844  Thorln Indicator— l-(o-ar*onophtn-
                                          TU8o)-a-nspbtbol-8. e-dlsulfonle add.  dl-
                                          aodlum salt (or equivalent). Dissolve 040 g.
                                          In 100 ml. dinuled water.
                                            84.4  Barium  perehlorate  (0.01W)— DU-
                                          ectve  148  g.  of barium  perehlorate  I Be
                                          
-------
rapid aaiactmant of tb*
oat otter r^npr*-t1i~
tb* procedure tor  aatng
At the eoadnOoa  of each run. turn'off tb*
pump aad record tb* Anal readlnga. B
                                                                                                                                                            t-1
from the train. Drain tbe toe batb aad pan*
                                                                                           dry pi meter (ttandard
                                                                                           tun*), cafe
                                                                                     V,.-Volume at (u
                                                                                           dry  fa*
                                                                                           ttoB*).«a.R.
                                                                                                 temperature
                                                                                                         of raUtnle MM
                                                                                                   _   ..
                                                                                                  mL/U Ib.-Uc.-CDl.
                                                                                                   at
                                                                                              ttbwtt «Md tar
                                                                                       V.t-Volum* at barium perehlorate
                                                                                                        far tto bUnk. nO.
                                        bulnm ptrehlonte to
                                             to record
                                        ttea with • mead
                                                                                                         at iiflfur
                                                                                                         oondltlons. dry
                                                                                              naaber of pama  per  tram
  4J  Sunple moicry.
  4J.1 Timniftr th* Uoprapuial
flnt loptnftr to • 3SO mL
      UM pfote. Ont ImpiBiCT. wad an oon-
        '       -  -    tb* filter «ltb BO%
UoprapanoL Add tb» rum ootuUon to to*
dllBder. OUnw to 200 mL wttb 80* taopnx
puwL Add U>«  Oltcr to tli* aolattaa. mix,
•ad umaiter to a suitable itoraf* eoatalmv.
Ttanafer the colutloii (ram the aceoad and
tatal Implncen  to a 500 mL gndnatad cfl-
tador. BIDM all Haoware betomit the Alter
•ad mica |*l  implagcr wltt detoabad. dla-
toted water aad add tab rlnat water to tb*
cjlladir. Dilute to a volume or BOO mL wltb
ililnnlieil (linmed water. Ttaatfer tb* eola-
tion to a mutable storage container.
  44  Aaalyaia,
  44J  fffc^fc^ tbe ooatalaer
prapaaM and  tbe Altar. It tbe Alter
00. allow tbe  fragment* to aetOe for a few
Biimitts befuie remorlac a aample.  Pipette
a 100 mL aliquot of mmple Into a ISO mL
Zneamejw Aeak and add 9 to  4 drop* of
tbona  uutteator. Titrate tbe eample wttb
                  .  _    Pipette a 91 mL
aliquot at eampte into a 980 mL ~ ~
flaak. Add 100 mL of laopropanol and 9 to 4
drop* ot tbortn Indicator. Titrate
wltb bartom perebtarate to • pink end pout.
Repeat tbe UtraUoa with a aeeoad aliquot at
•ample.  Titrate to* blanka  la tb*
manner as the
  B.C«HDraf
-------
                                                         B-14
  STATIONARY SOURCES
                                                                                                                        S-2U
                                                                                                                   121:0410
               *., Hal
                of  IsokuuUo Aource
 Ageney, Air Pollution Control OOet Fubu-
 cation NO. AFTtVOflTa.
                                            The peatttve nhetnUloiial trror aaeedatoa
                                          with aa avenge of twenty-five reading* to
                                          tbOMfon Mtabltohad. ne eeeuncy of tho
                                          method man bt taken Into eooount when
                                           ~ ~  mstalng poxalhlo  vtolatloM of anpllp
                                               .epatltyr^^ —              ^"^
                                                                                       SJ Data Reduction. Opacity ahall ba de-
                                                                                               i* aa avenge of M consecutive
                                                                                                i recorded at lt-ateoad Interval*.
                                                                                     Divide the obttrveUor.e recorded on the rec-
                                                                                     ord abort Into otto ef M eoiteouUve obaer-
                                                                                     vatleaa. A set to composed of any 24 eon-
 ment, Determination of Buifur Dioxide and
 •altar Trknlde in Stack Daces. Emeryville
              , 4010/BOa.
                                            § ••dnMJwMM ... t •••.ti-at.iin..
                                            ». . . ._ ^n* •»» oypnaiBuny.

                                                Principle. TIM opacity of
                                                                                     aeentlve  la "*•*• f~1 In BO
                                                                                                                     «**-" two
                                            1.1  Applicability.  This method  to appu>
                                  „, n, eabto for the determination ef the opacity
   Utny
                                   vtdblo
         > Into the atmosphere; theaa emls-
etooa an uaaally la tho ahapt of a plume.
Thla method Involves tht determination of
pSume opaelty by qualified obttrvera. Tho
method indudee proceduree for tht training
and certification of observer*, and procedure*
to bo used la the field for determination of
plume opaelty. The appearance of a plume a*
viewed by an observer depeada upon a num-
ber ef variable*, toot of which may be eon-
tnttabto and earn*  of  which may not  bt
controllable la the Bold. Variables which f^*i
bo eoatnlled to an extent to which they no
                                              it  to  I BUI (b) and for'quaWyiuf'ob-
                                          •**•» for Unadly tfttannlnlas optolty of
                                          -
                                            B. FrooadiirM. no obaeiiai  qualified  to
                                          accordance with parigraph * of thla method
                                          ahall net the following proosduna for vto-
                                          ually determining the opacity of tmlaaicat:
  tele overlap. For each art of M observation a.
  caleulata the average by euaunlng the opacity
  of the M oboes lalluns tad dividing thai turn
  by 24. U an appll.^ble atandard epeelftea aa
  averaging time  requiring more than 14 ob-
  servation*, calculate the avangt for all ob-
  aarvatlona ••"'« during the apadfled **m*
  period. Record the average opacity on a record
  chest. (Sea Figure 9-1 for ea example.)
    B.i
                                          avenge opacity determined tram
                                                                                     benmtnti to 26 tflfltra&t tttaek
                                                                                                                ek pl
                                                                                                                with
                   __  __    _
plomaappeanneaTnclude: Anatoof thoob-
08nerwlthnapecttothapIUBHi;aB|laafU»
ebttnor with ranoet to tha anaTpolBt ef
obaerottoa ef Bttoehad and dataebedatoua
pluma;  and angle of the obaerver with re-
apeetto.plunVa^ttadfromaiaetangubr
ataok with a large length  to width ntloTne
Bethod inelBdea apoeUo erlteite  anplteabla
to
                                                 Position.  Tho qi	
                                          ttand  at a  distance tuffletont to provide _
                                          clear view of tht emissions with the tun
                                          oriented la the 140* sector to alt back. Con-
 not to exceed IB percent opacity on any one
 reading and an average error not to espied
 TJ percent opacity In each category. Candi-
 dates ahall be tested according to the pro-
 cedure* described In paragraph 1.9. Smoke
 generatora  used  punuant to paragraph  U
 ahall be equipped with a amoke mater which
 matte the requirement* of paragraph M.
   The eertlfleatlon ahaU be valid for a pertod
 of a month*, at which time the qualification
 procedure must be repeated by any observer
 la order to retain eerUaeatloB,
   U  Certification procedure. The oerUfioa-
 tton teat oonalata ef ahowlng the candidate i
                   luminescence and color
contrast between the  plume and the back'
ground against which the plume as viewed.
These variables exert aa Influence upon the
appearance of a plume aa viewed by an ob-
aerver. and can affect  the ability ef the ob-
server  to accurately assign opacity valuta
to the observed plume. Studies of the theory
of plume opacity and field atudlee have dem-
onstrated that a plume U moat visible and
presents tha greatest apparent opaelty when
viewed against a eontnatlng background. It
followa from this, and la  confirmed by field
Mala, that the opaelty ef a plume, viewed
under conditions where a contrasting back-
ground la present can b* assigned with the
greatest degree of accuracy. However, the:
tcntlal for a positive error la also the i

                                          to the emission
                                          dlnotto
                                                            Uma. eatlmated dlataaea
                                                          id
                                          	•	__J epttd, deicrtptton
                                          of the sky condition (presence end color ef
                                          clouds), and plume background an recorded
                                          on a field date abort at the time opaelty read-
                                          ing* are Initiated and completed.
                                            2.1  Observation*.  Opacity  obeervattana
a lisa eontnatlng background, the apparent
opaelty  of a  plume la lea* and approaches
tore aa the color and luminescence contrast
decrease toward cere. As a mult, significant
negative blaa and negative errors can be
made when a plume la viewed under leaa
contrasting condition*. A negative  bias do-
ereans rather than Increases the possibility
that a plant operator will be cited for a vio-
lation of opacity atandarda due to obearver
  Studies have been undertaken to determine.
the magnitude of positive errora which can
bt made by qualified obetrven while read-
ing plumes under contrasting conditions aad
using  the procedure*  set  forth  In  this
method Tht  results of  these ttudlea (field
trills) which Involve a  total of 769 sets of
26 readlnga eacb an aa follows:
  (I) For  black plumes (las seta at a amoke
genentor). 100  percent ef  tht seta  wen
read with a positive error* of leaa  than "A
percent opaelty: 99 percent were read with
a positive error of leu than B percent opacity.
  (2) For  white plumes (170 sets at a amoke
generator. 1KB aela at a coal-fired power plant,
298 sets at a aulfurla add plant). 99 percent
of tha seta wen read with a positive error of
less than 7A percent opacity: OS percent wen
read with  a positive error of leas than S per-
cent opaelty.
                                          	—-  -—er™ — —»J pMMBw* ^%O O*V*
                                          server ahall not took continuously  at the
                                          plume, but Instead dull absent the plum*
                                          momentarily at IB-second Intervale.
                                            2.84  Attached eteam plumes. Whan eon-
                                          denied water vapor to present  within the
                                          Plume aa It emerge* from the — «-rlim out-
                                          let, opaelty obaervatlona shall be made be-
                                          yond tht point In tht pluma at which con-
                                          densed water vapor to no longer visible. The
                                          observer ahall record the approximate dis-
                                          tance from the tmuokm outlet to the point
                                          la the plume at which tht observation* an
                                           a.3.2  Detached ateam plume. When water
                                          vapor la the plume oonderaes and btcomet
                                          visible at a distinct distance from the emla-
                                          atoa outlet, tha opacity of emtodont should
                                          be evaluated at the emlaalon outlet prior to
                                          tht oondeneatlon of water vapor and tht for-
                                          matlon of the steam plume.
                                           2.4 Recording observation.  Opacity ob-
                                          serrations shall bt recorded to the nearest 6
                                          percent at  IB-aaoond Intervale on an ob.
                                          serrations! record sheet. (Bee Figure a-9 for
                                          an example.) A minimum of 24 obaervatlona
                                          ahall ba recorded. Etch momentary observe-
                                          tton recorded ahall bt deemed u represent
                                          the average opacity ef emissions for a IB-
                                          second period.
 generato'. Plume* within each sot of 28 black
 and 28 wnlte run* ahall be presented in ran-
 dom order. The candidate aaalgna an opacity
 value  to each plume and record* his obser-
 vation on a suitable form. At tht completion
 of each run of 80 reading*, the acore of the
 candidate la determined. If a candidate fans
 to qualify, tht complete run ef BO readlnp
 most ba repeated la any reteet. The amoke
 teat may be administered aa part of e amoke
 eohool or training program, and may be pre-
 ceded  by training or familiarisation runt of
 tht amoke generator during which candidate*
 an ahown black and while plumes of known
 opacity.
   u  smoke  genentor  epeelfleatlona. Any
 amoke gaaeratar  used for the purpose* of
 paragraph u ahall be equipped with a smoke
 natter  ««••*«*••* to  meaaun  opacity  aoroe*
 the diameter of the amoke generator stack.
 The smoke meter cutput ahall display in-
 atack opacity baaed  upon a pathlength equal
 to tht etaok exit diameter, on a full 0 to 100
 percent chart  recorder  scale.  The  amoke
 mater  optical design and performance ahall
 meet the specifications shown in Table 1-1.
 The amoke meter ahall be calibrated as nre-
 acrtbed In paragraph 1.1.1 prior to the eon-
 duet of each  amake reading teat.  At the
 completion of  each  test, the  ctro and span
 drift shall  be  cheeked and if tht drift ex-
 eaeds ±1 percent opaelty. the condition shall
 be corrected prior to conducting any subse-
quent  test runs. The amoke meter ahaU bt
demonatrated. at the time of Installation, to
meet tht apeotncatlons listed In Table 9-1.
Thla demonatratlon than be nptated fol-
 lowing any subsequent repair or replacement
of the  photocell or associated electronic cir-
cuitry Including the chart recorder or output
meter,  or every 0  months, whichever oceun
                                                                                                            Apaetjleatbm
                                                                                                        Incandescent
                                                                                                         operated at nominal
                                                                                                         rated voltage.
MO-75

-------
                                                    B-15


 121:0420                                                                            FEDERAL REGULATIONS

MraiMter:              l*euljte.n»»       MAS Spectral  respone*  of photocea.   monlna-deatlty Alter, of nominal opacity of
b. Spectral rimn*ni  Photoplo   (daylight  Verify from manufacturer* d*U that tto   Mr 10. and W penent IB tto smoke meter
    of photocell.      apMtnl rmpon*. of  photocell to* . photopla MPOBH: U, tto   pathtength. Filter* Minuted within ±s per-
                    tto  human  oyo—  *p*ctral otnsltmty of tto Mil stall dooeiy   out shall to used. Car* should to takem
                    reference  «J).      approximate tto standard epoetral-lumlno*-   wton lamrtlng tto Alter* to pm.ni stray
o. Angle of vlow....  U*  maaimnm total  Uy curw for photoplc vumn which to refer-   U|ht from affecting tto meter. Make • total
                                        MJJ Angle of view. Check eonitruetloa  Alter. The maximum error oa any on*
*. Calibration error-  ±*%  opacity,  mail-  **""«try to eniure that tto total angl* of  tog shall Dei pw»nt opacity.
                    	             »l*w of tto amok* plume. M nm by tto    MM Zero and  epan  drift. Determine
I. two  tat  apan  si*   opacity.  M  PtatoMll. do*, not  exceed  U*. Tto  lout  tto wro and span drift by eolibraUng and
    drift            minute*.           •"•to ^ llmr ""V "• calculated from: l=»  operattog tto amok* generator IB a normal
           Urn*.-.  55 SMonda.          Un'1 d/al*  wblr» '"total  angle of rtew;  moaner ow a 1-hour period. The drift to
                                      dstto mm  of tto photocell diameter+the  maMured by cheeking tto  tero and span ot
                      amok*  meter  U  dtatt»tar  ** »»• limiting  aperture;  sad  the end of this period.
                     . minimum of M  L=UM «"»'"»«• •*• Th» «^*>    *• *•/*•"«*»•
      ea udoa white tto •mok.pamter  lamp aumuit + th* dlamttn oftto limiting
U not producing mate.                  t*ortur»: and L= tto dtotwe. from tto Ump
 MA  8BMKOBMttronlu*tlan.n.BieKo  to tto limiting apntun.                      ~
m*Ur dolgn and ptrfonuae*  an to b*    3 J J J  Oallbratlen onor.  Odaf neutral-  ua •"«"«&*«* Manual for Air. VM. Knvl-
omlu.ud M fallow.:                     duulty Olun of known opacity, otoek tto  MBBMBUI Protoetlon Afnoy. Bionnh Trl-
 3.844 Llcht MON*. Verify fnm manu-  tnor-betwon tto  Mhul mpoBM ud tto  •"•'• ^rk. WO. APID-1100. Aagust 1*78.
nutuml d«u ud from *oiu«. BMUUM-  ttoomieu  linear  retponte  of  tto  emoke  PP.«.i-«M.
meat* made M tbe Unp, M UUUlled. th.t  »»ter. Thto chock  to acoompllihed by ore*   **  Condon, HT, and OdUhaw.H,«and-
tto Ump to opercted within ±6  percent of  etUbntU?  tto emoke meter accord!!* to  "ook el Phyii« lleOimv^OlI Oo, H.T, N.T,
tto nominal raul Mllafl^                UJ "* °>»n laewtlBf a  otrta. of thro*  UHLTIabteU.p.*4>.
                                              Environment Reporter

-------
                                                        FIGURE 9*1
                                         RECORD OF VISUAL DETERMINATION OF OPACITY
                                       pA6E__of_
    COMPANY	
    LOCATION	
    TEST NUMBER.
    DATE	
    TYPE FACILITY_
    CONTROL DEVICE
                  HOURS OF OBSERVATION.
                  OBSERVER	
                                                I
                                                •<
                  OBSERVER CERTIFICATION DATE.
                  OBSERVER AFFILIATION	
                  POINT OF EMISSIONS	
                  HEIGHT OF DISCHARGE POINT
    CLOCK THE
£»  OBSERVER LOCATION
      Distance to Discharge
      Direction from Discharge
      Height of Observation Point
    BACKGROUND DESCRIPTION
    WEATHER CONDITIONS
      Hind Direction
      Wind Speed
      Ambient Temperature
    SKY CONDITIONS (clear.
      overcast, X clouds, etc.)
    PLUME DESCRIPTION
      Color
      Distance Visible
    OTIO  IHFOIC'JVTIOH
                                   Initial
Final
SUKHARY OF AVERAGE OPACITY
Set
Number










Tim
Start— End










Opaclti
Sum










*verage










                                                                             M
                                                                             f
                                                                             o>
             Readings ranged from
                to
(opacity
             The source was/was not 'In conpllance with
             the time evaluation Mas made.

-------
m
                     FIGURE 9-2 OBSERVATK* RECOBO
                  PAGE	Of   .
      COMPANY
      LOCATION	
      TEST KUMBBT
      MTE	
OBSERVER 	
TYPE FAClllTV
POIKT OF ENISSTOnr
Mr.






























Htn.




















,
i
i
i

























£5

i !
i '

\




u






























Second*
'ii






























30






























«s






























STEW) PLUHE
(check If applicable)
Attache?"






























oeucned































COWENTS






























COMPACT
UCATIOtf	
TEST WK8QT
BATE	'
                                                                                    ff
                                                                                     34
                                                                                     35
                                                                                    41
                                                                                   •£
                                                                                                     (Continued)
OBSEWEt
TYPE FACIllTl
                                                                       FOOT tf EMISSIONS"
                                                                                             Seconds
                                                              1    STEM! PLIffK
                                                              ((check ff applicable)

-------
                                                      B-18
  STATIONARY SOURCES
                                                                                                                MM
                                                                                                          121:04200
         I to extract* j. ram a eampUat petiBt
         md tor uorboB ^oauOOt (OO)
 teat otlus a Xnfl.typo i
 iodan«lymr(KDlB)or<
   tJ AppAeoMlfly* This  ••"* "• to epatl*
 table far the determlaaUoB of earboa moo-
 eaMo emtatloBS from statlMiary tourooi o&ty
 whoa  epoelBOd by tbo tort procedures for
 - -   -  -        "      with  aew  man
      itod aunpto to to M used.
  •4  *•*»*. 0 to 1AOO ppm,
  •J «m*HM per
Tppmooead 10 nemat OO, per rtppm

1.600 to IMO ppm raage  Por devlom moae-
ariBg to tbo 0 to too ppm range. laterfMaos
ralloe ean b* as high as U psntBt RjO per
Si ppm 00 and 10 patient OO, per Mppm
00. The wj* of siiloa got andescarKo traps
wm altotlato th* major Interference prob-
lems.  The  measured gas volume murt be
oornsttd If thsee traps art	
                                                                                Bttt*lyto**p*ra*at*ndMp*MeBtspeB.
                                                                               oftbecpeeU
                                                                                 •J mtfco go. todtoattog type, • to U i
                                                                               dried at lTfOj«4T»P)forlbfun.
                                                                                 T.I tampMa*.
                                                                                 7.1.1  oonttMMaf esmpltBy. art up th*
                                                                               equipment M shown la fliun 10-1 mekl&t
                                                                               mm ill ooaaoetleat an took KM. Plate the
                                                                               you* IB tht MMk at a campUni point and-
                                                                               purge the mmpunt line. Ooonoet UM aae-i
                                                                               iyaer and  taala drawn* aunpto Into th<
                                                                                       Allow •  adautai  for tl»
                                          B J.T Wot tab*. Tfp» B. or
                                         joboa to tbt prob» M th
                                        KM can ta  niulatad praporttowl to tho
                                                 rnlooltj  whn mlooltr U
                                                 tuner •     '   •
                                                                                lag u nqulnd by tbo tort i
                                                                                113 and 8). OO, ooatrnt of tho >u awr b»
                                                                                •	tht lltthod  •  lato-
                                                                                drtanataMd  by ndo« tht Ifttbi
                                                                                ntM wapi* proeotao (M IB
                                                                                67 vit|hln| tho uotnt* OO, rn
                                                                                                                 I.'
                                          BJ ^laolrMi (firm lO-«).
                                         • Mention of trad*
                                       noto dots not coartitato
                                                                               end eompatlng OO, oonotntreUon from the

                                                                               of tbo tube.
                                                                                 T.1.9 Integrated  sampimf. Bvanmto tho
                                                                               flexible bag. art up tht equipment M shewn
                                                                               IB Plgun 10-9 wltt th* bag disconnected,
                                                                               Plaet the prob* IB tbe stack and purge tho
                                                                                      I line. Connect the bag. making •
         by the
                                                                                ttot oil eoBBOrtloa* in taok fro*.
                                                                                a nto proportloBtl to th* itoek
  o>l Prooteloa. The pnowoa of meet.  •. i
aaalysen to  approximately ±* peneat of

  •J AMuraqr. The aonmey of mart mm
         to  epproBlmately ±1 peraent at
                                         •J.I OBI
                                       rive  Infrared
lit*
   a.
   M
        Profto. 8Ulntao> rtod. or  ibn  *d
        tiaokicjvippidwtth*, altar ton  >to
    thndoto aattor.
                                                       	 or equivalent
                                                       should bo demonstrated.
                                        preferably by tbe manufacturer, to meet or
                                        exoied  manufacturer* epeemoatlon*  aad
                                        thow deeerlbed la thla method.
                                         BJJ  Dnttf  tab*. To contain  appraxt-
                                        matolyaoogofsllleagal.
                                         •JJ CejibroMoa  eat. Befer to paragraph
                                        •J.
                                               niter. As  reonrmnenrteH by
                                                                                00, ooatnit of th* (U any bo i .
                                                                                by otlaf tho  Ilothod • latagntad auaplo
                                                                                prondon*  (M IB 9MM). or by wolabla*
                                                                                th* ueorlt* OO, nmeml tab* and  eompaU
                                                                                lag 00. ooaeiBirattoa (Mm tho tot volume
                                                                                       tad th* wolfht s*lB of th* taho.
                                                                                  U CO A
                                                                                      la PUvro 10-a. eaUbmt*
                                                                                BMBtlBd    "     "
   B.1J 4»oeolsd eotXtnttr or
  *w ftflBOTS) Uiy dCMS BMoMllTC*
              lesmplf (Plgonio-a)
   •>•••• errej^iPBs* »amMW*awma ajimwM ojtr  *
 Pyrex gltst, equipped with a alter to
   BJJ Veto*. Needle valve, or equivalent, to
 to adjust flow rat*.
   •J.« Pump. Leak-free diaphragm typo, or
 equivalent, to transport gas.
   BJJ JM* meler. Botemeter. or equivalent.
 to measure a flow range from 0 to 14 liter
 per mta. (O.OSB efm).
   UA Flesfble bd removal tube, to ensure
                                                                               that oath fiMnpftiifirt to to good oaeratlttv
                                                                               oondlUoB. Eero end calibrate th* Instrument
                                                                               aooordlag to the manufaetunrt procedures
                                                                               using, respectively, nitrogen tad the calibre.
1-10-78

-------
                                                    B-19



121:04200                                                                            FEDERAL REGULATIONS
fllmb flflmmai



•»>—W»..tM— Ht ta
(MMs Ad IMT IHflra'fffl

OMiMt. Calculate th. oonosntretton at carbo*
                                                                                 •quuIoB 10-1


                      Cfe0.u.i-ocneenUaUon of CO la stack, ppm by votauo (dry biatQ.

                      CfcoND1R-ecmeentratIon of CO mcacurad by NDIB analyMf, ppm by volume (dry

                         fco,-volum; fraction of COi In sample, Lo, percent COi from Orsat i
                                 divided by 100.
                                          (39FR13776. April 17.1974)
                   10. WWtoffropJkf.                            Analyser mitraotioo Book. IHn.	,
                   1(U MeXlror.mak.ThelDt«rUebMDIR-cX>     ApplUnea Oo. Tvohntel Pradaoto «-
                       AnalfMr.  Frwented at  llth  kfethodi     «taton.Plttaburgh.Pa.
                       Onafweace oa Air Pollution. UntTtnitr  10.4 •fedtU  ailA, SIM. and 41IA Infnrot
                       or California, BuMity. Calif, Aprtt 1.     Analrun.  Mekmam ttitrananti. IM.
                       10TC.                                  nxfcW....  inctruettani ifJB-B.
                   104 Jaeoba, H. B, et aL. OoaUnuoui Deter-     tea. Calif. Oetobar IOOT.
                       mlnatton of drbon Uonoxlde and By-  104 Continuous CO Ifoaltortnf _.	.
                       dnearboai la Air by a ilodlBed Infra.     Modal AMU. mterteoh Oorp7l>rlneeton.
                       nd  AnaliHT. J. Air PoIlutloB Control     If J.                          ^^
                       AMoetatlon. •(» :110-114. Aarut  IBM.  104 DMOB Zfttnrtd Oat tutjwm. .
                   104 MBA UBA Infrmd Oai and UquM     Corp.. Bonomrta. Wort VtrHaU.


                     A. Performance aptelfoatltnu far HDIM Carbon Jttmaxhte Anutfun.


                   Output  (minimum)	_	  0-10mV.
                   UiBimam deteotable Moiltmtjr	.	  80 ppm.
                   HIM Ume. 90 peroent (maximum)	  80 seconds.
                   Fall time. 00 peroent (maximum)	._...  SOseoontfs.
                   Zero drift (maslmum)	........._  10% In • heun.
                   Span drift (maximum).....-...............  10% InOhoun.
                   Precision (minimum)	  ±9% of full seal*.
                   None  (maximum)	  ± 1% of full seals.
                   Unearltr (maximum deviation).—...	.  •% of full scale.
                   laterfinno* rejection ratio	  OOr-1000 to 1. BiO—600 to 1.
                                              Environment Reporter

-------
                                                          3-20
STATIONARY SOURCES
                                                                                                                         S-IM
                                                                                                                    121:0421
  B. Defnltlmu of Ptr/pnMui  tpecf/ka)-
lira*.
  Jtasov—The  minimum  ind  muUmuu
mrunrement llmlU.
  Ovlpal—metrical slgwl wfcMi U proonr-
         -              .  .  .   .  in,,,,,.
                                            S.I A let talk
                                                           sterner—To
                                                                        alntalnab-
Uenitl to the measurement: Intended I
Mellon to mdout or ffr— The
smallest (mount of Input concentration that
can  be  deleeltd  at Uw concentration ap-
  accuracy— The  degree  of agreement be-
tween a meuured value and the truo value:
uiually expressed ai ± percent of full tcato.
  Time to 10 pcmnt response— The Umt In-
terval from a etep change In the Input con-
centration at UM Initrument Inlet to a read-
Inf of M> percent of the ultimate recorded
concentration.
  JMsa Tint (M percent)— The Interval be-
tween Initial mponae time and time to 90
percent reiponu after a step Incnaea In the
inlet concentration.
  fall Time (M percent)— Tht Intervel be-
tween Initial mponee time and time to 90
percent naponeo after a itep decreaM In the
Inlet concentration.
  Zero l»rl/i— The change In Initrument out-
put over  a  etated time  period, usually 34
noun, of unadjusted  continuous operation
when the Input concentration U zero: usually
expressed aa percent full eeala.
  Span Drijt— The chance In Instrument out-
put over  a  elated time  period, usually M
houn, of unadjusted  continuous operation
when the Input concentration Is a itated
upscale value; uiually eipnued a* percent
full scale.
  PreeMoii— The  degree  of agreement be-
tween repeated measurements of the same
concentration, expressed ae the average de-
viation of the single results from  the mean.
  Nolle— Spontaneous  deviations  from  a
mean output not caused by Input concen-
tration changes.
  Linearity— The  maximum deviation to-
tween an actual Instrument reading and the
raiding predicted by a straight line drawn
between upper and lower calibration points.
METHOD II— DrmUDtATtOlf OF HTMOOCM BWf
  rroi iHisstoHs raOM annoiuaT  souscxs
  1. Principle and applicability.
  I.I  Principle. Hydrogen milfldi  (RJB)  U
collected from the source In a series of midget
Implngrrs and reacted  with alkaline cad-
mium hydroxide  |Cd(OH).|  to form cad-
mium  sulAde  (CdS).  The precipitated CdS
Is then dissolved  In hydrochloric sold and
absorbed In a known volume of Iodine solu-
tion. The iodine consumed la a measure  of
the HjB content of the gas An Implnger con.
talnlni! hydrogen peroxide Is Included to re-
more :-O, as on Interfering species
  1 3  Applicability. This method Is applica-
ble for the  determination of hydrogen sul-
nde emissions from stationary  sources only
when specified by  the  test procedures  for
determining compliance with the new source
performance standards
  3. Apparatus.
  2.1 Sampling train
  1 I.I Sampling line— 8- to 7-mrn |'4-lncb)
Teflon * tubing to connect sampling train to
aamplliiR valve, with  provisions for healing
to prevent condensation  A pressure reduc-
ing TAlie prior to the Teflon sampling line
may  be   required depending  on  sampling
stream pressure.
  2 1 2 Impingtrt— Five  midget  Implngen.
each with 30-nil capacity, or equivalent.
earning solution at • constant temperature.
  •.1.4 Silica  f«l  dryfno  tub*—To protect
puti f and dry gas meter.
  a14 Weed/a twin*, or evutoefmt-OtaJnleas
steel or other corraaloa realatent material, to
aa just gas flow me.
  S.i 0 Pump—lM* urn. diaphragm type, or
equivalent, to transport gas. (Not required
If sampling stream under positive pressure.)
  S.I.T Dry got meter—Sufficiently accurate
to measure sample volume to within I per-
cent.
  3.1» Halt meler—Botameur. or equivalent,
to measure a  flow rat*  of 0 to 3 liters per
minute (0.1 ff/mln).
  1.1.0 Graduate* cylinder—35 ml.
  3.1.10 fiaroBMler—To measure atmospheric
pressure within *M mm  (0.1 In.) Hg.
  93 Cample JUcotwry.
  3.3.1 Sample container—800-ml glass-stop-
pered Iodine flask.
  3.3.3 Jtpelfe—oO-ml volumetric type.
  3.2.3 Btakcri> ago ml.
  9.3.4 Wesk bottle  Olaee
  3J.1 nose—500-ml glass-stoppered
  > Mention of trade names or specific prod-
 ucts don not constitute endonoment by the
 environmental Protection Agency.
  3.3.3 Burette—One M ml.
  9 3 3 flask—136-ml conical.
  8. Reagent*.
  8 1 Sampling.
  8.1.1 Abmrting  solution—Cadmium  hy-
droxide (Cd(OH).l— Mix 4.8 g cadmium sul-
fate hydrate (» CtaOJOJO) and 0* g  of
sodium hydroxide (NaOH) in 1 liter of dis-
tilled water (H.O). Mix well.
  Wote: The cadmium  hydroxide formed  In
this mixture will precipitate as a white sus-
pension  Therefore, this  solution  must  be
thoroughly mixed before using to ensure  an
even distribution of the cadmium hydroxide.
  3.13 Hydrogen peroxide. I percent—Dilute
SO percent hydrogen peroxide  to  3 percent
aa needed Prepare fresh dally:
  8.3 Sample recovery.
  3J.l Hydrochloric aeid  solution (HCI).  10
percent ay teefont—Ml* 230 ml of concen-
trated  HCI (specific gravity 1.19) and 770 ml
of distilled HjO.
  3.2.2 lodttie Mlutlen. oj M—Dissolve 34 g
potassium Iodide (Kl)  In 80 ml of distilled
H.O In a l-liur graduated cylinder. Weigh
13.7 B of reaubllmed Iodine (I,) Into a weigh-
ing bottle and add to the potassium Iodide
solution.  Shske the mixture until the Iodine
ls completely dissolved. Slowly dilute the so-
lution  to 1 liter with distilled H.O. with
swirling,  niter the solution. If cloudy, and
store In a brown flats-stoppered bottle.
  3.33 Standard todlne solution. OOI H—Di-
lute 100 ml of the 0.1 M Iodine solution In a
volumetric flask to  I liter with distilled
water
  Standardize dally as folKiws: Pipette 35 ml
of the 0 01 H Iodine solution Into  a ISS-ml
conical flask. Titrate with standard 0.01  M
thlosulfate solution (see paragraph 333) un-
til the solution U a light yellow. Add a few
drops of  the starch solution and  continue
titrating  until  the blue  color  Just disap-
pears  Prom the results of this tltratlon. cal-
culate  the exact normality ol the lodl-ie
solution (see paragraph B.I).
  3.34 Dill Ittrd. defended Baler.
  3 3 Analytii.
  3 3 I Sodium fliloral/afe solution, standard
OJ H—rat each liter  of  solution, dissolve
34 8 g of sodium thlosulfate (NA.Sp. 8H.O)
In distilled water and add 0 01 g of anhydrous
sodium carbonate  (NaOO,)  and 0.4 ml  of
chloroform (CHCI.) to' atablllze. Mix  thor-
oughly by shaking or by aerating with nitro-
gen for approximately 15  minutes, and store
In a glass-stoppered glass bottle.
  Standardize  frequently  as  follows: Weigh
Into a  MO-ml volumetric  flask about 3 g  of
potsulum  dlchromato (ftv.Cr.O,)  weighed
to Uie nearest milligram  and dilute to the
MO-ml mark  with distilled H,O  Use dl-
 chromato which has been crystallised from
 distilled water and even-dried at liS'O to
 IBB'O (tWP to aWF).  Dissolve  sppruxl-
 matelyagof potassium Iodide (KI) In 80 ml
 of distilled water In a grsas-stoppered. 600-ml
 conical flask, then add  S  ml of 30-percent
 hydrochloric add eoluttoa. Pipette 60 ml of
 the dtebromate solution Into this  mixture.
 Gently swM the solution once and allow It
 to aland In the  dark for ft minutes. Dilute
 the solution with 100 to 300 ml of distilled
 water, washing down the aides of the flask
 with part of the water. Bwlrl the  solution
 slowly and titrate with Uw ihimuitaie solu-
 tion until the solution to  light yellow. Add
 • ml of starch solution and continue with a
 alow tllratlon with the thlosulfate until  the
 bright blue color has disappeared and only
 the pale green color of the chromlo ton re-
 mains. Pram this tltratton, calculate the ex-
 act normality of the eodlum thlosulfate solu-
 tion (set paragraph 8.3).
      |J9IR 13776. April 17. I974|
  8.3.3 Sodium tolorm/atesoJ«Mo», standard
041 N-Plpetto 100 ml of the standard 0.1 M
thlosulfate solution Into a volumetric flask
and dilute to one liter with distilled water.
       Starch  Indicator *gfuNon_6uspend
ml of distilled water, and tot stand 1 hour.
Reutralls* the alkali with concentrated hy-
drochloric acid, using  an Indicator  paper
similar to Alkacld test ribbon, then add a ml
of  glacial acetic add as a preservative.
  Test for decomposition by titrating 4 ml of
atareh solution In  300 ml of distilled water
with 0.01  * Iodine solution. If more than 4
drops of the 0.01 H Iodine solution are re-
quired to obtain the blue color, make up a
fresh starch solution.
  4. PfOCCdlaTsl.
  4.1 Ssmplua.
  4.1.1 Assemble the sampling train as shown
In Figure 11-1. connecting the flve midget
Implnger* In series. Place 18 ml of 8 percent
hydrogen peroxide in the flrst Implnger. Place
U ml of the absorbing  solution m each of
the next three Implngen, leaving  the fifth
dry. Place crushed lee around the Implngen.
Add more ice during the run to keep  tbe
teraperaturo of the gases leaving t&o last
Implnger at  about 30'C  (70*F). or lees.
  4.1J Purge  the connecting line bttweeu
the sampling  valve and the flrst Implnger.
Connect the sample line to the train. Beeord
the Initial readme on the dry gas meter M
shown In Table 11-1.
 10 g of soluble starch in 100 ml of dlstllitd
 water end add IB g of potassium hydroxide
 peltate. Stir until dissolved, dilute with BOO
         TASUI ll-l.—field data
Location	  Comments:
Date	
Operator ..	....
Barometric pressure..
 _    OM volume   Bolameler
 Clock    Ihrouith    soUlnc. Lpa
  Hot*  mtUMV.).   (euHe kei
       Men CeaUi   per mlnnle)
                                                                                                 [Sec. 60.85(011
                                                                                                                           17

-------
                                                        B-21
 121:0422
                                                                                        FEDERAL REGULATIONS
                      to  us men per
                      UNI
minute («M elm).
atm and raOOrd CD Tabl* 11-4.
  CIA OanUnu* sampling a minimum of IB
mmnlM. If UM yellow color at cadmium sul-
•d* to visible tn UM third Implngtr. analysis
should oonnrm that UM app
                                         8. CslmiofMM.
                                         1.1
                                                                                                               11-1
       i exceeded. At UM end of the sample
time, dose UM flow control varw and read
UM Anal meter volume and temperature.
  444 DbMtnnset the Implnger train from
tne sampling line. Purge the train with dean
ambient air for U minutes to ensure that all
Hji is removed from the hydrogen peroxide.
                                             (J9IRI3776. April IT. 1974)
                                       when:
                                                                                                       •quktlon 11-a
  4JJ
       "Pt»
  4J.1 npette w ml of 0.01 » lodliM solution
Into a aJO-ral braker. Add M ml of 10 percent
BOI to Wi* solution. Mi well.
  4JM 1/Uckrd UM content* of UM hydrogen
peroxide Imping*. Carefully transTri ttit con-
tent* of Uw remaining lour Implngcr* to a
                                             IT-wriiht of X,Cr,a mod. g.
                                            Vr- volume of NaAd, untS, nL
                                            fVr-Donn«IHy of itandwd UiiMulfate MluUon, req/llter.
                                           a.M-eoovendaa factor
                                                 (• eq fr/mole K,CrM) (1.000 mM)
                                                         *™   '   '  "' (10 alii
  4AI BUM th* four absorbing Implngers
Md connecting gUsswars with ton* porUoot
el UM addlned Iodine lotoUon. VM UK en-
tlr» 100 ml at •adWed tadlnt for thU pur-
POM. Xmrntdtetely «fter pourloi UM Rddlntd
iadln* Into in Implagtr. itopptr It cod dwk*
far • law momentt bttora tnunterrlni UM
rlnw to UM todlnt fluk. Do not tnnifer Mir
iliut porUon from on* Implnger to knothci:
tnufn it dlneUr ta th* lodln* fluk. One*
•eUUwd BdUm loluUon hi* ham pound Into
•nf itaHwin wnlmlnlng Mdmlum  mind*
Mmpw. Ui* container muit he tlgbUy stop-
pered •* ill Umei except when iddlnt mar*
MluUon, ud thl* must be don* u qulekly
Wd einfullj H poulMe.  After  •adlnf inf
•ddlfted lodUM MluUon to UM Iodine flirt.
•Dow • lew minute* for itoorptwn of the RJB
mto  UM Iadln* belor* *ddln| 107 further
             .3 g AiOrWinolo) (10 aliquot factor).

  8.8 Dry gat selum*. Correct the sample volume measured by the dry eas
standard conditions |21*C(70*F)| and 7fl6 mm (29.93 Inches) HgThy usto?equal


                          V.....-V
                                                                                                            meter to
                                       wherei
                                                                                                       oqoMloB 11-3
                                           K.,u-volume at standard conditions of gas sample through the dry gas meter,

                                                    standard Uteri (ecf).
                                                -volume of gas sample through the dry gae meter (meter conditions), liters
                                                    (eu. ft.).
                                            r.u-abiolute temperature at itandard eondlUaiu, 9M*K
                                             n,-aven«e dry gu meter temperature, »K pSf.
                                            P^-barometrle prcnure at the orlflee meter, mm Hg On. Bg).
                                         14 ?Ci"'f*?'ute ?1%yn JS*.8*""11*^ condition* 7flO mm Hg (39.99 In. Bg).
                                         8.4 OnMn^oJMn •/ Ht8.—Caleulnle the eonecntratton of B»8 to ttu gu itroam t4
                                       etaadard eouditlont nalng equation ll-4t                    »-—.»«. ••««• •.
  4J.4 PMlow tbl* rlnw with two more itnoM
tmng dUUUed water. Add the dMIUed water
runei to the Iodine flask. Stopper UM Ha*k
and shake well. Allow about M minutes for
absorption of too BJB Into UM Iodine, then
eonpiew the analyiis Utrauon.
  Csstlon: Keep the lodln* fluk itoppered
except when adding simple or utrant.
  13*  Prepare  a blank In » Iodine fluk
using 45 ml of the absorbing solution. W ml
of Ml M tadln* soluUon. and M  ml of 10
percent HOI. Stopper the Bask, shake  well
and analyn with UM samples.
  «J Awlyrli.
  Hate: nil analysis tttraUon Should be
conducted at the sampling location in order
to prevent MM of  Iodine  from the sample.
TltraUon should never be made  In direct
                                       where f metric units):
                                            Cn,i-eonc*ntntlon of 1IJB at standard eoniUUonti, mg/dsem
                                              X-oonv«nion factor- 17.0X 10*
                                                                             (I.OCO mg/g)
                                                         (1,000 ml/l)(an,S eq/molel

                                              ViBVolume of standard Iodine solution, ml.
                                              AriBnnrniallty of standard Iodine solution, g-cq/lllor.
                                             Vr=vi.luinc of standard radium thlomilfnte solution, ml
                                             Arr-nonimllly of standard radium thlomilfate solution, g-eq/ntez.
                                           V-.^^drj' giw volume at standard cunditluns liter*.

                                       where (English unite):
  4.3.1 Titrate the eolutton In the flask with
0.01 H sodium thlosuUate sduUon until the
solution la light yellow. Add 4 ml of the
starch Indicator  aoliiUon  and  continue
Utratlng unUl the blue color Just disappears.
  433 Tttrile the blink* In UM same man-
ner is the simples.

      (391-R 1)776. April 17. 19741
                                                           (1.000 l/mjl
                    In;
                                          |39I'R 13776. April 17. I974|
                                         6. Ae/errMes.
                                                                 rogcn Sulflde, Ammonlaral Cadmium Chloride Method.
                                                                 anual on Dtaposal of Iteflanr Wiurtos. Vert V- Hamiillnc
                                             n.                     ^-^TM"*^ A^erieaTRliolleum Insu'lute!

                                       i.*i? ,  "!*>.iv" i!rthod!f'w nrtwnitanUoa of Hydrogen SuMde and MereapUn Sulfur
                                             N™ WM-05.T905.     PfoeBWWI A«ocl»Uon,*l\,l«, OkUhnm.. N«JPA
                                               Envnonmenl Repoiler
                                                                                  (Sec. 60.BS(*||

-------
           APPENDIX C




SOURCE SAMPLING FIELD DATA SHEETS

-------
                                 C-l
                    OI01GI D.  CLAYTOH & ASSOCIATES
                  BIHAD8T GAS  VILOCITY AID FLOW 1ATI
PROJBCT_ Ford Motor Company
Sampling
Tett Ho.
         	CRBW      RJP. CMS
                  UOKB o«n.ery~Tt"~~             mi»^imM.
         Station  Scrubber Inlet	Date     7/30/74
         Prelim.Traverse-1  Pitot Tuba Ho.	
                                                           Tim*   10:05
                                                  .Manometer Ho.
Sampling
Point
B-l
B-2
B-3
B-4
B-5
B-6
B-7
B-8
B-9
B-10





Velocity
Pressure
(In.H20)
0.89
1
1.05
1.2
1.2
1.3
1.4
1.4
1.5
1.2





DB
Temp
CP)
80
80
80
80
80
80
80
80
80
80





Uneorreeted
Velocity
(Ft/sec)
63.6
67.4
69.1
73.8
73.8
76.8
79.7
79.7
82.5
73.8





Sampling
Point
B-ll
B-12
B-13
B-14
B-15
B-16
B-17
B-18
B-19
B-20





Velocity
Pressure
(In.H20)
1.2
1.3
1.5
1.3
1.5
1.5
1.6
1.6
1.5
1.4





DB
Temp
CF)
80
80
80
80
80
80
80
80
80
80





Uneorreeted
Velocity
(Ft/sec)
73.8
76.8
82.5
76.8
82.5
82.5
85.2
85.2
82.5
79.7





Stack Net Bulb Temperature, (°F)	
A.  Barometric Pressure, (In.Bg)	
B.  Static Pressure of Stack Gases, (In.HjO)^
C.  Pitot Tube Correction Factor	
                                             Stack  Dimensions
                                                                  66" I.D.
                                                                      29.85
                                                                       -3.7
                                                                      (0.84)
                                                                       (1.0)
                                                                      29.58
D.  Specific Gravity of Stack Gases Relative to Dry Air	
B.  Absolute Pressure of Stack Gases • A + (B/13.6),(In.Hg)	
F.  Average Uneorreeted Velocity, (ft/see)  77.4 or 60 * F,(ft/min)   4644

    Corrected Velocity - F *
G.
                                  ^•^'. 
-------
                                    C-2
                   GEORGE  D.  CLAYTON  & ASSOCIATES
                 EXHAUST GAS  VELOCITY AND FLOW RATE
PROJECT  Ford Motor Company
Sampling Station
                        "T.
                                        CREW
                                       Date   7-30- M
                                             RJP.  GMS
           Time  10:05
Teat Ho. Prelim. Traverse-KCont. )Pitoc 'lube No.
                                               Manometer  No.
Sampling
Point
T-l
T-2
T-3
T-4
T-5
T-6
T-7
T-8
T-9
T-10





Velocity
Pressure
(In.H20)
1.2
1.0
1.2
1.1
1.2
1.3
1.3
1.4
1.4
1.3





DB
Temp
(°F)
80
80
80
80
80
80
80
80
80
80





Oneorreeted
Velocity
(Ft/sec)
73.8
67.4
73.8
70.7
73.8
76.8
76.8
79.7
79.7
76.8





Sampling
Point
T-ll
T-12
T-13
T-14
T-15
T-16
T-17
T-18
T-19
T-20





Velocity
Pressure
(ln.H20)
1.2
1.4
1.4
1.3
1.5
1.6
1.6
1.4
1.5
1.2





DB
Temp
<°F)
80
80
80
80
80
80
80
80
80
80





Uncorrected
Velocity
(Ft/sec)
73.8
79.7
79.7
76.8
82.5
85.2
85.2
79.7
82.5
73.8





Stack Wet Bulb Temperature,  (°F)	
A.  Barometric Pressure,  (In.Hg)	
B.  Static Pressure of Stack  Gases,  (In.H2<>)
C.  Pitot Tube Correction Factor	
                                         Stack  Dimensions
D.  Specific Gravity of Stack Gases Relative  to  Dry  Air	
B.  Absolute Pressure of  Stack Gases - A -I-  (B/13.6), (In.Hg)	
F.  Average Dncorrected Velocity,  (ft/sec)	or  60 *  F,(ft/min)
G.  Corrected Velocity • F *  C
H.  Area of Stack,  (ft2)
                            ^97*
                           VT
                                    92 ...  1.00 '
(ft/min)
I.  Actual Gas Flow Rate - G * H,  (ACFM)
J.  Average Stack Temperature, (°F)
K.  Standard Gas Flow Rate • I
where TBt& m standard temperature,
                                                       <— >.
                                                     F
GDC-2

-------
                                    C-3
                   GBOEGB D.  CLAYTOH  &  AS8OCXATIS
                 BXHADST 6A8  VELOCITY AHD FLOW RATE
 PlOJBCt   Ford Motor  Company
                                        CRBW
                                               RJP. RJG
 Sampling  Station
                                      Date
                                              1-11.7S
                                                          Time   lit 10
Teat Ho. Prelim.Traverse-2  Pitot Tube Ho.   18   Manometer  No.
Sampling
Point
B-l
B-2
B-3
B-4
B-5
B-6
B-7
B-8
B-9
B-10
B.ll
B-12



Velocity
Pressure
(In.H20)
1.81
2.06
1.56
1.01
0.96
1.19
1.66
1.61
1.51
1.56
1.66
1.71



DB
leap
CF)
58
58
58
58
58
58
58
58
58
58
58
58



Uncorreeted
Velocity
(Ft/aec)
88.8
94.7
82.4
66.3
64.7
72.0
85.0
83.7
81.1
82.4
85.0
86.3



Sampling
Point
B-13
B-14
B-15
B-16
B-17
B-18









Velocity
Preaaure
(Zn.l20)
1.76
1.86
1.61
1.36
1.16
1.16









DB
Temp
CF)
58
58
58
58
58
58









Uncorrected
Velocity
(Ft/aec)
87.6
90.0
83.7
77.0
71.1
71.1









Stack Wet Bulb Temperature,  (°F)	
A.  Barometric Pressure,  (In.Hg)	
B.  Static Pressure of Stack Gases,  (In.H20)
C.  Pitot Tube Correction Factor
                                            Stack Dimensions
                                                                  66" I.D.
                                                                     28.9
                                                                     -3.7
                                                                     0.84
                                                                      1.0
                                                                    28.63
D.  Specific Gravity of Stack Gases Relative to Dry Air
B.  Absolute Pressure of Stack Gases - A •»• (B/13.6) , (In.Hg)
F.  Average Uncorreeted Velocity, (ft/sec) 78.4  or 60 * F,(ft/min)  4706

    Corrected Velocity • F * C*/29'
G.
                                   92
                                  E      D
H.  Area of Stack, (ft2)	
I.  Actual Gas Flow Rate • G * H, (ACFM)	
J.  Average Stack Temperature, (°F)	
                                             , (ft/min)
                                                                     4041
                                                                     23.8
                                                                       34
K.
    Standard Gas Flow Rate -
    where T8t(j • standard temperature,

GDC-2
                                            68
                                                                    98366
                                                    °F  Dry  SCFM
                                                                    98100

-------
                                    C-4
                   GEPRGB  D.  CLAYTOH & ASSOCIATES
                 EXHAUST GAS  VELOCITY AND PLOW RATE
PROJECT   Ford Motor   Company
                      I!
CREW   RJP. RJG
Sampllog Station  Scrubber  Inlet	Date    1-11-75	Time  11;10
Test Ho.Prelim. TMMBrae-2(Pans) Pltot  Tube Ho.    18   Manometer Ho.   MA
Sampling
Point
T-l
T-2
T-3
T-4
T-5
T-6
T-7
T-8
T-9
T-10
T-ll
T-12



Velocity
Pressure
(In.H20)
2.18
2.08
1.28
1.08
1.28
1.38
1.43
1.38
1.53
1.38
1.48
1.48



DB
Temp

10
10
10
10
10
10
10
10
10
10
10
10



Uncorrected
Velocity
(Pt/sec)
92.8
90.7
71.1
65.3
71.1
73.9
75.2
73.9
77.8
73.9
76.5
76.5



Sampling
Point
T-13
T-14
T-15
T-16
T-17
T-18









Velocity
Pressure
(In.H20)
1.48
1.68
1.38
1.38
1.38
1.33









DB
Temp
CP)
10
10
10
10
10
10









Dncorrected
Velocity
(Pt/sec)
76.5
81.5
73.9
73.9
73.9
72.5









Stack Wet Bulb Temperature,  <°P)	
A.  Barometric Pressure,  (In.Eg)	
B.  Static Pressure  of  Stack Gases,  (In.H20)
C.  Pltot Tube Correction  Factor
                                         Stack Dimensions
D.  Specific Gravity of Stack  Gases Relative  to  Dry Air	
B.  Absolute Pressure of  Stack Gases  -  A  + (B/13.6),(In.Hg)
P.  Average Uncorrected Velocity,  (ft/sec)	or 60  * P,(ft/mln)
G.  Corrected Velocity - F  *  C./^J
H.  Area of Stack,  (ft2)	
                                   * lj££- ,  (ft/mln)
I.  Actual Gas Flow Rate -  G * H,  (ACPM)
J.  Average Stack Temperature,  (°F)
K.  Standard Gas Plow Rate  • I
where T8td " standard temperature,
                                                       -
                                                     °P
GDC-2

-------
                                    C-5
                    GBOROI  D.  CLAYTOH  & ASSOCIATES
                  EXHAUST OA8  VELOCITY AHD PLOW RATE
PROJECT  Pord Motor Company            CREW  RJP. MRP
                  coke Betcerv A
Sampling Station  Scrubber Inlet	Pate   1-16-75
Test Ho.Pr«ll«. Tr«v«ra«-3  Pltot Tube Ho.   18   Manometer Ho.
                                                           Time   14iOO
Sampling
Point
B-l
B-2
B-3
B-4
B-5
B-6
B-7
B-8
B-9
B-10
B-ll
B-12



Velocity
Pressure
(In.H20)
1.30
1.30
1.10
1.25
1.10
1.50
1.45
1.25
1.30
1.40
1.57
1.50



DB
leap
CF)
60
60
60
60
60
60
60
60
60
60
60
60



Dncorrected
Velocity
(Ft/sec)
75.4
75.4
69.4
73.9
69.4
81.0
79.6
73.9
75.4
78.2
82.9
81.0



Sampling
Point
B-13
B-l 4
B-15
B-16
B-17
B-18









Velocity
Pressure
(In.H20)
1.65
1.70
1.80
1.50
1.40
1.50









DB
leap
CF)
60
60
60
60
60
60









Uncorrected
Velocity
(Ft/sec)
84.9
86.2
88.7
81.0
78.2
81.0









Stack Wet Bulb Temperature, (°P)
A.  Barometric Pressure, (In.Hg)
B.  Static Pressure of Stack Gases, (In.H20)
C.  Pltot Tube Correction Factor
                                             Stack Dimensions
                                                                  66"  I.D,
                                                                     30.0
                                                                     -4.2
                                                                     0.84
                                                                      1.0
                                                                    29.69
D.  Specific Gravity of Stack Gases Relative to Dry Air	
B.  Absolute Pressure of Stack Gases - A + (B/13.6),(In.Hg)	
P.  Average Dncorrected Velocity, (ft/see) 78.7  or 60 * P,(ft/mln) 4724

G.  Corrected Velocity • P * C./*9'92 * -^-^ ', (ft/mln)	3983
H.  Area of Stack, (ft2)	
                                                                    23.76
I.  Actual Gas Flow Rate - G * H, (ACPM)
J.  Average Stack Temperature, (°F)
K.  Standard Gas Plow Rate • I
                                                                    94807
    wbere T8td • standard temperature,.
                                            68
                                                                    99347
°F Dry SCPM
                                                                   99000
GDC-2

-------
                                    C-6
                    GBORGB  D.  CLAYTOH & ASSOCIATES
                  EXHAUST GAS  VELOCITY AHD FLOW KATE
PROJECT   Ford Motor Company    	CREW    RJP,  MRP
Sampling  Static*.  SlrSblt^fSIet       Data   1-16-75
Teat Ho. PreUm.rraverse-3(Oant)f 1 tot  Tube Ho.    18   Manometer No.
                                                           Time  14:00
Sampling
Point
T-l
T-2
T-3
T-4
T-5
T-6
T-7
T-8
T-9
T-10
T-ll
T-12



Velocity
Pressure
(In.R20)
2.70
1.80
1.20
1.30
1.60
1.50
1.50
1.50
1.50
1.40
1.45
1.40



DB
Temp
CF)
20
20
20
20
20
20
20
20
20
20
20
20



Oneorreeted
Velocity
(Ft/sec)
104
85.2
69.6
72.4
80.4
77.8
77.8
77.8
77.8
75.2
76.5
75.2



Sampling
Point
T-13
T-14
T-15
T-16
T-17
T-18









Velocity
Pressure
(In.H20)
1.70
1.50
1.50
1.50
1.50
1.40









DB
Temp
CF)
20
20
20
20
20
20









Oncorrectedj
Velocity
(Ft/sec)
82.8
77.8
77.8
77.8
77.8
75.2









Stack Wet Bulb Temperature,  (°F)	
A.  Barometric Pressure,  (In.Hg)	
B.  Static Pressure of Stack Gases,
C.  Pitot Tube Correction Factor
                                             Stack Dimensions
D.  Specific Gravity  of  Stack  Gases  Relative  to  Dry Air _
B.  Absolute Pressure of Stack Gases -  A -f (B/13. 6) , (In.Hg) _
F.  Average Dncorrected  Velocity,  (ft/sec) _ or 60 * F, (ft/mln)
G.  Corrected Velocity -  F  *
H.  Area of Stack,  (ft2)
1^2
E
                                         1.00  '
                                                (ft/min)
I.  Actual Gas Flow Rate -  G * H,  (ACFM)
J.  Average Stack Temperature,  (°F)
K.  Standard Gas Flow Rate  - I
    where T8td • standard temperature,
GDC-2

-------
                                    C-7
                    GEOEOB  D.  CLAYTOB & ASSOCXATIS
                  IXBAD8T 648  VELOCITT AND FLOW IATI
PtOJICT   Ford Motor  Company
          CRIH  ROM
                                       Data  2-6-75
                             Time  15:00
Sampling Station Scrubber  Inlet
Teat Ho. Prelim.Traverae-4  P|.tot Tuba Ho.  18    Manama tar Ho..
Sampling
Point
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Velocity
Preaaure
(In.H20)
0.60
1.0
0.95
0.90
0.80
0.80
0.75
0.72
0.78
0.78
0.80
0.82
0.87
0.87
0.78
DB
Temp
CF)
36*
36*
36*
36*
36*
36*
36*
36*
36*
36*
36*
36*
36*
36*
36*
Dneorracted
Velocity
(Ft/aec)
50.0
64.6
63.0
61.3
57.8
57.8
55.9
54.8
57.0
57.0
57.8
58.5
60.2
60.2
57.0
Sampling
Point
16
17
18










*Average

Velocity
Preeaure
(In.H20)
0.74
0.68
0.68










of ambient

DB
Temp
C»)
36*
36*
36*










Uncorr acted
Velocity
(Pt/iec)
55.6
53.3
53.3










tempera turea


Stack Wet Bulb Temperature, (°F)	
A.  Barometric Pressure, (Zn.Rg)	
B.  Static Preasure of Stack Gases, (In.R20)
C.  Pltot Tube Correction Factor	
D.
B.
F.

G.
                                             Stack  Dimension*
                                    66" I.D.
                                                                    29.28
                                                                     -3.0
                                                                     0.84
                                                                    (1.0)
                                                                    29.06
    Specific Gravity of Stack Gases Relative to Dry Air
    Absolute Pressure of Stack Gases - A + (B/13. 6) , (In.Rg)
    Average Uncorreeted Velocity, (ft/sec) 57.5  or 60 * F,(ft/min)  3450

    Corrected Velocity - F * C./29'
                                    92
                  (ft/min)
                                                                     2941
B.  Area of Stack, (ft2)	
I.  Actual Gaa Flow Rate • G * H, (ACFM)
J.  Average Stack Temperature, (°F)
K.  Standard Gas Flow Rate -
                                                                     23.8
                                                                    69873
    where T8td • standard temperature
   ( Jf 4- 460  )* f2T79Tj»
perature,	68	_F
                                                                       36
                                                       (SCFM)
                                                                    72243
                                                       (Dry SCFM)   71882
GDC-2

-------
                                   C-8
                   GEORGE D.  CLAYTON & ASSOCIATES
                 EXHAUST GAS  VELOCITY AND  PLOD RATE
PROJECT  Ford Motor Company
                                       CREW
                                                RJG
                 tone uactery A
Sampling Station Scrubber Inlet	Date  2-12-75	
Teat Ho Jrellm.Travarae-5   Pltot Tube Ho.   18   Manometer Ho.
                                                          Time    14:15
Sampling
Point
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Velocity
Preaaure
(In.H20)
0.45
0.77
0.90
0.79
0.75
0.80
0.83
0.85
0.78
0.72
0.72
0.72
0.75
0.72
0.68
OB
Temp
<"F)
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
Uneorreeted
Velocity
(Pt/aac)
43.7
57.2
61.8
57.9
56.4
58.3
59.4 '
60.1
57.6
55.3
55.3
55.3
56.4
55.3
53.7
Sampling
Point
16
17
18












Velocity
Preaaure
(In.H20)
0.80
0.85
0.68












DB
Temp
CP)
45
45
45












Dncorrected
Velocity
(Ft/sec)
58.3
60.1
53.7












Stack Wet Bulb Temperature, (°F)
A.  Barometric Pressure, (In.Hg)
B.
C.
D.
E.
P.
                                            Stack Dimensions
    Static Preaaure of Stack Gases,  (In.H20)
    Pltot Tube Correction Pactor
                                                               66-1.D.
                                                                    29.52
                                                                -3.0
                                                                 0.84
                                                                     (1.0)
Specific Gravity of Stack Gases Relative  to Dry Air	
Absolute Pressure of Stack Gases - A +  (B/13.6),(In.Hg)	
Average Uneorreeted Velocity,  (ft/aec)  56.4  or  60 *  F.(ft/mtn)   3386
                                                                    29.30
G.  Corrected Velocity - F * c A9.92 « j^JW '^ (£t/mln)
                              v   E      D
H.  Area of Stack, (ft2)	
I.  Actual Gas Plow Rate - G * H, (ACPM)	
                                                                     2874
                                                                     23.8
                                                                    68281
J.  Average Stack Temperature, (°F)
K.  Standard Gas Flow Rate • I
                                                                       45
where TBt
-------
                                    C-9
                    GEORGE  D.  CLAYTON  & ASSOCIATES
                 EXHAUST GAS  VELOCITY AHD FLOW 1ATE
PROJECT
Sampling
Test Ho.
Ford Motor Company
Station
coke Battery A
Scrubber Inlet
Prelim. Traverae-6 Pi tot
CRBV
Data
Tuba Ho.
RGK, GEH
4-9-75

Time

12:17-12:36
10 Manometer Ho.
Sampling
Point
T-l
T-2
T-3
T-4
T-5
T-6
T-7
T-8
T-9
T-10
T-ll
T-12

CL

Velocity
Pressure
(In.H20)
0.68
1.2
1.5
1.4
1.4
1.3
1.3
1.3
1.4
1.3
1.4
1.1

1.3

DB
Tamp
CF)
65
65
65
65
65
65
65
65
65
65
65
65



Uneorraoted
Velocity
(Ft/sec)
54.8
72.8
81.4
78.6
78.6
75.8
75.8
75.8
78.6
75.8
78.6
69.7

75.8

Sampling
Point
B-l
B-2
B-3
B-4
B-5
B-6
B-7
B-8
B-9
B-10
B-ll
B-12

CL
•
Velocity
Pressure
(In.H20)
0.92
1.1
1.3
1.4
1.3
1.4
1.5
1.5
1.7
1.7
1.7
1.6

1.4

DB
Temp
CF)
65
65
65
65
65
65
65
65
65
65
65
65



Uncorrected
Velocity
(Ft/sec)
63.7
69.7
75.8
78.6
75.8
78.6
81.4
81.4
86.6
86.6
86.6
84.0

78.6

Stack Wet Bulb Temperature, (°F)	
A.  Barometric Pressure, (In.Hg)	
B.  Static Pressure of Stack Gases, (In.H20)
C.  Pitot Tube Correction Factor
                                             Stack  Dimensions
                                                                  66"  I.D.
                                                                    29.40
                                                                     -5.8
                                                                    0.836
                                                                      1.0
                                                                    28.97
D.  Specific Gravity of Stack Gases Relative to Dry Air	
B.  Absolute Pressure of Stack Gases • A + (B/13.6),(In.Hg)	
F.  Average Uncorrected Velocity, (ft/sec) 76.9   or 60 * F.(ft/min)  4613
G.  Corrected Velocity - F * C./29'92 * i^°- ', (fe/min)	3919
E.  Area of Stack, (ft*)	
                                                                     23.8
I.  Actual Gas Flow Rate - G * H, (ACFM)
J.  Average Stack Temperature, (°F)
K.  Standard Gas Flow Rate • I
                                                                    93109
                                                                       65
    where TBtd m standard temperature,
                                            68
                                                                    90668
                                                    •F  Dry  SCFM    90215
GDC-2

-------
                                    C-10
                   CBORGB D. CLAYTOH 6 ASSOCIATES
                 EXHAUST GAS VELOCITY AND FLOW RATE
PROJECT^
Sampling
Test No.
 Ford  Motor  Company
 S ft ion  gggSbiePfnleS      Date
Prelim.Traverse-7  Pitot Tube No.
CREW  ROE. GBH
      4-10-75
      10   Manometer No..
Sampling
Point
T-l
T-2
T-3
T-4
T-5
T-6
T-7
T-8
T-9
T-10
T-ll
T-12

CL

Velocity
Pressure
(Xn.H20)
1.0
1.05
1.2
1.3
1.3
1.3
1.3
1.4
1.5
1.5
1.6
1.3

1.3

DB
Temp
CP)
64
64
64
64
64
64
64
64
64
64
64
64



Dneorreeted
Velocity
(Ft/sec)
66.4
68.0
72.7
75.7
75.7
75.7
75.7 '
78.5
81.3
81.3
84.0
75.7

75.7

Sampling
Point
B-l
B-2
B-3
B-4
B-5
B-6
B-7
B-8
B-9
B-10
B-ll
B-12

CL

Velocity
Pressure
(In.H20)
1.4
1.4
1.3
1.6
1.6
1.4
1.3
1.4
1.2
1.3
1.2
1.05

1.6

DB
Temp
<°P>
64
64
64
64
64
64
64
64
64
64
64
64



Uncorreetedl
Velocity
(Ft/sec) j
f
78.5
78.5
75.7
84.0
84.0
78.5
75.7
78.5
72.7
75.7
72.7
68.0

84.0

Stack Wet Bulb Temperature, (°F) Stack Dimensions 66" I.D.
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
Barometric Pressure, (In.Hg)
Static Pressure of Stack Gases, (In.H20)
Pitot Tube Correcti.on Factor
Specific Gravity of Stack Gases Relative to Dry
Absolute Pressure of Stack Gases - A + (B/13.6),
Average Uncorrected Velocity, (ft/sec) 76.4 or

Corrected Velocity - F * C./29'92 * i^. , (ft/a
Area of Stack, (ft?)
Actual Gas Flow Rate • G * H, (ACFM)
Average Stack Temperature, (°F)
Standard Gas Flow Rate - I */*std + *°°\*/ B \
where Tatd • standard temperature, 68



Air
(In.Hg)
60 * F, (ft/min)
iln)



i, (SCFM)
8F Dry SCFM
29.38
-5.0
0.836
1.0
29.01
4583
3891
23.8
92444
64
90316
89864
GDC-2

-------
                                   C-ll
                    GB01GB D.  CLAYTON & ASSOCIATES
                  BXBAUST GAS  VBLOCZTT AMD FLOW RATI
 PROJBCT_
 Sampling
 Test  Ho.
           Ford Motor Company
                 otpr Cempi
                 Coke. Batci
CRBV   RJG
         Station jgrSbSSr  lifla*       Pata  4-11-75
         P_ra 1 im.Tra ver.se-8  Pitot Tube Ho.
                                                          Tlma  10;45
                                             10
           Manometer No,
Sampling
Point
B-l
B-2
B-3
B-4
B-S
B-6
B-7
B-8
B-9
B-10
B-ll
B-12



Velocity
Pressure
(Zn.R20)
0.62
1.10
1.30
1.30
1.40
1.20
1.20
1.10
1.20
1.40
1.30
1.10



DB
Te»p
CP)
70
70
70
70
70
70
70
70
70
70
70
70



Dneorraetad
Velocity
(Pt/iec)
52.6
70.0
76.1
76.1
79.0
73.1
73.1
70.0
73.1
79.0
76.1
70.0



Sampling
Point
T-l
T-2
T-3
T-4
T-5
T-6
T-7
T-8
T-9
T-10
T-ll
T-12



Velocity
Pressure
(In.H20)
0.78
1.30
1.50
1.40
1.30
1.20
1.30
1.20
1.20
1.10
1.10
0.95



DB
Temp
CP)
70
70
70
70
70
70
70
70
70
70
70
70



Uncorrected]
Velocity 1
(Pt/sec) j
1
59.0
76.1
81.8
79.0
76.1
73.1
76.1
73.1
73.1
70.0
70.0
65.1



Stack Vet Bulb Temperature,  (°P)	
A.  Barometric Pressure, (In.Hg)	
B.  Static Pressure of Stack Gases,  (In.R20)
C.  Pitot Tube Correction Paetor
                                             Stack  Dimensions
                                                                   66"I.D.
                                                                     29.6
                                                                     -4.3
                                                                    0.842
                                                                      1.0
                                                                    29.28
D.  Specific Gravity of Stack Gases Relative to Dry Air	
B.  Absolute Pressure of Stack Gases - A -f  (B/13.6),(In.Hg)	
P.  Average Uncorrected Velocity, (ft/sec)  72.5  or 60 * F,(£t/mtn)  4352

G.  Corrected Velocity • P * G^J^-£
H.  Area of Stack, (ft2)	
                                   92 * iiPJL , (ft/min)
                                                                     3704
                                                                     23.8
I.  Actual Gas Plow Rate • G * H, (ACPM)
J.  Average Stack Temperature, (*P)
R.  Standard Gas Plow Rate • I
                                                                    88001
                                                                       70
    where T8td • standard temperature,
                                            68
                                                                    85794
                                                    °P  Dry SCPM    85365
GDC -2

-------
                                   C-12
                   GEORGE D. CLAYTON & ASSOCIATES
                 EXHAUST GAS VELOCITY AND FLOW BATE
PROJECT^
Sampling
Test Ho.
           Ford Motor Company
                                       CREW
               RJG
         Station jglSbiSr^nlet       Date  4-14-75
         Prelim.Traverse-9  Pltot Tuba Ho.   10   Manometer Ho.
                                                          Time   15:35
Sampling
Point
B-l
B-2
B-3
B-4
B-5
B-6
B-7
B-8
B-9
B-10
B-ll
B-12



Velocity
Pressure
(In.H20)
0.85
1.15
1.20
1.20
1.20
1.25
1.35
1.40
1.50
1.60
1.35
1.50



DB
Temp
<°F)
62
62
62
62
62
62
62
62
62
62
62
62



Uneorreeted
Velocity
(Ft/aec)
61.1
71.1
72.6
72.6
72.6
74.1
77.0
78.4
81.1
83.8
77.0
81.1



Sampling
Point
T-l
T-2
T-3
T-4
T-5
T-6
T-7
T-8
T-9
T-10
T-ll
T-12



Velocity
Pressure
(In.H20)
0.55
1.15
1.35
1.45
1.45
1.40
1.45
1.40
1.45
1.40
1.30
1.25



DB
Temp
<'F)
62
62
62
62
62
62
62
62
62
62
62
62



Dncorrected]
Velocity
(Ft/sec)
49.1
71.1
77.0
79.8
79.8
78.4
79.8
78.4
79.8
78.4
75.5
74.1



                                            Stack Dimensions
                                                                  66"I.D.
                                                                    29.8
                                                                    -6.0
                                                                   0.842
Stack Wet Bulb Temperature, (°F)_	
A.  Barometric Pressure, .(I°«Hg)	
B.  Static Pressure of Stack Gases, (In.H20)	
C.  Pitot Tube Correction Factor	
D.  Specific Gravity of Stack Gases Relative to Dry Air	
E.  Absolute Pressure of Stack Gases - A +  (B/13.6),(In.Hg)	
F.  Average Uneorreeted Velocity, (ft/sec)  75.2  or 60 * F,(ft/min) 4509

G.  Corrected Velocity
                                                                     1.0
                                                                   29.36
                         F *
H.  Area of Stack, (ft2)	
I.  Actual Gas Flow Rate - G * H, (ACFM)
J.  Average Stack Temperature, (°F)
K.  Standard Gas Flow Rate - I
^*^',  (ft/min).
E      D
                                                                    3833
                                                                    23.8
                                                                   91066
                                                                      62
    where Tstd • standard temperature,
                                            68
                                                      (SCFM)
                                                                   90388
                                                     F
GDC-2

-------
                                   C-13
                   GB01GI B. CLAYTOH & ASSOCIATES
                 EXHAUST CAS VELOCITY ABO PLOD RATE
ttOJBCT  Ford Motor Company
•••piing Station
                                        CRBif   RCM
                                       Bata    7/23/75
                                                                12:15-12:30
Test Ho.pj«HaJraverga-10  Pltot Tuba Ho.  10    Manomatar Ho.   —
Sampling
Point
T-12
T-ll
T-10
T-9
T-8
T-7
T-6
T-5
T-4
T-3
T-2
T-l



Velocity
Pressure
(In.B20)
0.070
0.090
0.085
0.080
0.080
0.085
0.090
0.085
0.065
0.065
0.075
0.060



BB
Temp
CF)
85
85
85
65
85
85
85
85
85
85
85
85



Dacorrected
Velocity
(Pt/sec)
17.9
20.3
19.7
19.1
19.1
19.7
20.3
19.7
17.3
17.3
18.5
16.6



Sampling
Point
S-12
S-ll
S-10
S-9
S-B
S-7
S-6
S-5
S-4
S-3
S-2
S-l



Velocity
Pressure
(In.H20)
0.065
0.090
0.085
0.085
0.090
0.080
0.070
0.065
0.055
0.060
0.060
0.060



OB
Temp
CP)
85
85
85
85
85
85
85
85
85
85
85
85



Uncorracted
Velocity
(Pt/sec)
17.3
20.3
19.7
19.7
20.3
19.1
17.9
17.3
• 15.,
16.6
16.6
16.6



Stsck Wet Bulb Temperature, (eP)	..
A.  Barometric Pressure, (In.Hg)
B.  Static Pressure of Stack Gases, (In.H20)
C.  Pitot Tube Correction Factor
                                            Stack Dimensions
                                                                   66" I.D.
                                                                     29.50
                                                                     -0.55
                                                                     0.846
B.  Specific  Gravity  of  Stack  Gases  Relative  to  Dry Air	1.0
B.  Absolute  Pressure of Stack Gases •  A  + (B/13.6), (In.Hg)	29.46
P.  Average Uncorrected  Velocity,  (ft/sec)   18.4 or 60 * F,(ft/min)    1107

G.  Corrected Velocity - F  * C./*9'92 * ii^P. ,  (ft/min)	944
H.  Area of Stack,  (ft2)	23.8
I.  Actual Gas Flow Rate -  G * H,  (ACFM)	22.428
J.  Average Stack Temperature,  (°P)	55
K.  Standard  Gas Plow Rate  • I *A«td +
                                 \  J  + 460
    wbere T8£d • standard temperature,	

GDC-2   NOTE:  Doors' end  louvers closed
                                           68
                                                                    21.394

-------
                                   C-14
                   GEORGE D. CLAYTON & ASSOCIATES

                 EXHAUST GAS VELOCITY AND FLOW RATE
PROJECT   Ford Motor  Company
_   , .    "  ~~     coke   Battery  A
Sampling  Station   Scrubber Outlet
                                     _ CREW    RJP. MRP

                                     _Date    1-11-75

Teat Ho. Prelim. Traverse-1  pitot Tube No.  12
Time 09:30-10:00
                                                  .Manometer No.
Sampling
Point
NE-1
NE-2
NE-3
NE-4
NE-5
HE -6
HE-7
NK.8
HE. 9






Velocity
Pressure
(In.H20)
0.32
0.42
0.48
0.57
0.48
0.50
0.48
Or55
0.49






DB
Temp
CF)
104
104
104
104
104
104
104
104
104






Dncorrected
Velocity
(Ft/sec)
39.0
44.6
47.7
52.0
47.7
48.7
47.7
51.1
48.2






Sampling
Point
NW-1
NW-2
NW-3
NW-4
NW-5
NW-6
NW-7
NW-8
NW-9






Velocity
Pressure
(In.H20)
0.37
0.47
0.48
0.61
0.60
0.55
0.60
0.52
0.57






DB
Temp
<°F)
105
105
105
105
105
105
105
105
105






Dncorrected]
Velocity |
(Ft/sec)
41.9
47.3
47.8
53,8
53.4
51.1
53.4
49.7
52.0






Stack Wet Bulb Temperature, (°F) — Stack Dimensions 90" I. D.
A.
B.
C.
D.
B.
F.
G.
H.
I.
J.
K.
Barometric Pressure, (In.Hg)
Static Pressure of Stack Gases, (In.H20)
Pltot Tube Correction Factor
Specific Gravity of Stack Gases Relative to Dry Air
Absolute Pressure of Stack Gases - A + (B/13. 6) , (In.Hg)
Average Uncorrected Velocity, (ft/sec) 42.9 or 60 * F,(ft/min)
Corrected Velocity - F * Cv/29.!92 * ^^- , (ft/min)
V E D
Area of Stack, (ft2)
Actual Gas Flow Rate - G * H, (ACFM)
Average Stack Temperature, (°F)
Standard Gas Flow Rate • I */Tstd * \ . / B \ *„,-,.%

where T8td " standard temperature, 68 '°F Dry SCFM
28.9
_
0 Kit.
1.0
28.9
2575
2201
44.2
97237
102
88240
88000
GDC-2

-------
                                   C-15
                    GBOEGB D.  CLAYTOH & ASSOCIATES
                  IZHAD8T GAS  VELOCITY AHD FLOW RATE
PROJECT   Ford Mot
                  8SlcS°SIgKry A
                                        CREW
RJP. MED
Sampling  Station  Scrubber Pullet	Date   1-11-75      Time 09; 30-10; 00
I«it Ho. Prelim. Trs0qrse-!l(!Ctti.)»itat  Tub* Ho.   12    Manometer Mo.
Sampling
Point
SE-1
8E-2
8E-3
SE-4
SB -5
BE -6
BE -7
BE -8
SE-9






Velocity
Pressure
(Zn.H20)
0.36
0.40
0.46
0.48
0.48
0.51
0.50
0.50
0.51






DB
Temp
CP)
100
100
100
100
100
100
100
100
100






Dneorreeted
Velocity
(Ft/sec)
41.2
43.4
46.5
47.5
47.5
49.0
48.5
48.5
49.0






Sampling
Point
SW-1
SW-2
Stf-3
SV-4
SV-5
SW-6
SH-7
SW-8
SW-p






Velocity
Pressure
(In.H20)
0.32
0.43
0.48
0.52
0.48
0.50
0.48
0.46
0.48






DB
Temp
CF)
100
100
100
100
100
100
100
100
100






Dneorreeted]
Velocity
(Ft/sec) ]
1
38.8
45.0
47.5
49.5
47.5
48.5
47.5
46.5
47.5






Stack Wet Bulb Temperature,  (°F)
A.  Barometric Pressure,  (In.Hg)
B.  Static Pressure of Stack Gases,  (Zn.H20)
C.  Pitot Tube Correction Factor
                                             Stack Dimensions
D.  Specific Gravity  of  Stack  Gases  Relative to Dry Air _
B.  Absolute Pressure of Stack Gases -  A + (B/13.6), (In.Hg) _
F.  Average Uncorrected  Velocity,  (ft/sec) _ or 60 * F,(ft/min)
G.  Corrected Velocity  -  F  *
H.'  Area of  Stack,  (ft2)
                                              ,  (ft/min).
I.  Actual Gas Flow Rate  -  G  *  H,  (ACFM)
J.  Average  Stack Temperature,  (°F)
K.  Standard Gas Flow Rate  -  I
    wbere T8td • standard temperature,
GDC-2

-------
                                     C-16

                             SAMPLING TRAIN DATA
                                                   (Page 1 of 3)
Companyt   Ford Motor Company
Source Designation;   Coke Battery A Scrubber  Inlet	
Date:   4-11-75	  Filter  Heater  Setting:	
Teat Number; Prelim. EPA Method 5 Sample-!  Probe Heater  Setting:	
Field Person;   RJG	  Nozzle  Number:	tDia.(tn.);  3/16
Filter Number:	
Barometric Pressure  ("Hg);  29.6	
Stack Static Pressure  <"H?0);  -4.3
Stack Dimensions:	66" I»D»
Plume Appearance:	
          Pitot Tube No.  18 iCorr.Factor;	
          Meter Box No .MAC-2 ,Corr. Factor; 0.973
          Meter Isokinetic  Factor:	
          Assumed Moisture (1):	j	
          Condensate Volume(ml);     0	
Ambient Temperature(°F):
Record all Data Every
	  Silica Gel Weight Gain(g):
 Minutes  Leak Rate 	 CFM at
"Hg
Trav-
erse
Point
No.
B-8

B-7

B-6

B-5




B-4


B-3


Time
Samp-
ling
<8CC)
0
60
0
148
0
81
0
88
0
60
137
0
50
114
0
160
215
Clock
11:05

11:12

11:24

11:37

12:12


12:29


12:43


Velocity
Pressure
("H20)
1.25

1.60

0.15

1.45

1.45
1.45

1.40
1.40

1.30
1.60

AVERAGE (TOTAL)
Stack
Temp
(°F>
96

166

168

80

70
128

80
130

75
197


Dry Gas Meter
Volume
(ft3)
626.907
627.550

629.427

629.757

630.776


632.461


633.577


636.268
( )
Temp(°F)
Inlet
51

50

50

51

50
50

51
51

51
51


Outle t
45

44

44

45

44
44

45
45

45
45


Orifice
Pressure
Differ.
ential
("H20)
1.50

2.00

0.20

1.60

1.90
1.80

1.80
1.70

1.70
1.45


••liter
Box
Temp
(°F)


















Last
Imp.
Gas
Temp
(°F)


















Sampling
Train
Static
Pressure
("Hg)
2.0
•*
2.0

2.0

2.0

2.0
2.0

2.0
2.0

2.0
2.0


                                   Clayton Environmental Consultants,  Inc.

-------
                                     C-17
                             SAMPLING TRAIN DATA
Company;   Ford Motor Company
                                                   (Page 2 of 3)
                       Coke Batterv A  Serubbar  Inlat
Source Designation:^	
Date:    4-11-75                         Filter  Heater  Setting:
Teat Numberr Prelim*.EPA Method 5 Sample-1  Probe Heater  Settlng:_
Field Peraon;   RJG	
Filter Number:	
Barometric Pressure  ("Hg);   29.6
Stack Static Pressure ("H20) :_^
Stack Dimensions;     66" I»D«
Flume Appearance:
Ambient Temperature (*F):_
Record all Data Every
Noetic Number:	.Dia. (in.);  3/16
Pitot Tube No. is jCorr.Factor;
Meter lex No.MAC-2 .Corr.FactottQ.97i
Meter Isokinetic Factor:	
Assumed Moisture (1):	1	
Condensate Volume(ml);     0	
                               	  Silica  Gel  Weight  Gain(g):
                               Minutes   Leak  Rate 	  CFM at
                                 "Hg
trav-
erse
Point
No.
B-2


B-l


T-8


T-7


T-6


T-5

Time
Samp-
ling
(sec)
0
45
73
0
110
179
0
110
143
0
95
161
0
28
68
0
10
Clock
12:55


13:15


13:40


13:54


14:05


14:20

(Telocity
Pressure
("H20>
1.20
1.35

1.10
1.20

0.13
0.15

1.60
1.60

1.50
1.90

1.50
1.80
AVERAGE (TOTAL)
Stack
Temp
(°F)
75
163

68
147

78
139

70
129

70
210

70
310

Dry Gas Meter
Volume
(ft3)
636.268

637.098


638.992


639.575


641.654


642.552


( )
Temp(-F)
Inlet
51
51

52
52

52
52

52
52

52
52

52
52

Outlet
45
45

46
46

46
46

46
46

46
46

46
46

Orifice
pressure
Differ-
ential
("H20)
1.55
1.40

1.40
1.30

0.17
0.19

2.10
1.95

2.00
2.30

2.00
1.80

filter
Box
Temp
CF)


















Last
Imp.
Gas
Temp
CF)


















Sampling
Train
Static
Pressure
("Hg)
2.0
2.0

2.0
2.0

2.0
2.0

2.0
2.0

2.0
2.0

2.0
2.0

                                   Clayton Environmental Consultants,  Inc.

-------
                                     C-18
                             SAMPLING TRAIN DATA
Company:	
Source Designation:
Date:    4-11-75
            Ford Motor Company
                                                   (Page 3 of 3)
                       Coke Battery  A  Scrubber  Inlet
      	  Filter  Heater  Setting:
Teat Number.prelim. BPAMfcfhod5 Sampla-1  Probe Heater  Setting:
                 RJG
Field Person;
Filter Number:	
Barometric Pressure ("Hg);    29.6
Stack Static Pressure  ("HgO);  -4.3
Stack Dimensions:	66"I«D»	
Plume Appearance:	
Noezle Number:	.Dia. (in.);j/16
Pitot Tube No. 18,Corr.Factor;	
Meter Box No .MAC-2 ,Corr.Factonp.978
Meter Isokinetic Factor;	
Assumed Moisture(Z):	1	
Condensate Volume (ml):	0	
Ambient Temperature(°F):
Record all Data Every
                               	   Silica Gel Weight  Gain(g):
                               Minutes   Leak Rate          CFM  at
                                "Hg
Trav-
erse
Point
No.

T-4


T-3


T-2


T-l






Time
Samp-
ling
(sec)
62
0
35
92
0
170
231
0
180
240
0
25
74




Clock

14:30


14:50


15:04


15:28






Velocity
Pressure
("H20)

0.11
0.13

1.50
1.60

1.40
1.45

1.05
1.05





AVERAGE (TOTAL)
Stack
Temp
(°P)

70
173

70
138

70
128

70
104





111
Dry Gas Meter
Vo lume
(ft3)
643.333
643.333

643.653


646.632


649.586


650.342




( 22.919 )
TempCF)
Inlet

52
52

52
52

52
52

52
52





51
Outlet

46
46

46
46

46
46

46
46





45
Orifice
Pressure
Differ-
ential
<"H20)

0.15
0.15

2.00
2.00

1.85
1.75

1.40
1.30





1.5
(Filter
Box
Temp
(•F)


















Last
Imp.
Gas
Temp
(DF)


















Sampling
Train
Static
Pressure
("Hg)

2.0
2.0

2.0
2.0

2.0
2.0

2.0
2.0





2.0
                                   Clayton Environmental Consultants, Inc.

-------
                                     C-19
                             SAMPLING TRAIN DATA
                                                   (Page 1 of 3)
Companyt  Ford Motor Company
Source Designation;   Coke Battery  A  Scrubber Inlet	
Date:    4-14-75	  Filter  Heater  Setting:	
Teat Number; prelim.KPAMethod 5 Sample-2  Probe Heater  Setting:	
Field Person;  RJG	  Nocxle  Number:	.Die. (In.);  3/16
Filter Number:  A-098-39	
Barometric Pressure  ("Hg);   29.8
Stack Static Pressure  ("H?0)t   -6.0
Stack Dimensions;   66" I.D.	
Plume Appearance:	
Ambient Temperature(°F):
Record all Data Every
          Pltot  Tube No.  18 ,Corr.Factor:
          Meter  Box No.MAC-2'iCorr. Factor; 0.978
          Meter  Isoklnetlc Factor:	
          Assumed  Moisture(I);    1	
          Condensate Volume(ml):  5	
	  Silica Gel Weight Gain(g):
 Minutes  Leak Rate         CFM at
"Hg
Trav-
erse
Point
No.
T-8


T-7

T-6


T-5


T-4


T-3
•

Time
Samp-
ling
pee.)
0
60
100
0
60
0
20
75
0
20
53
0
180
234
0
227

Clock
13:18


13:30

13:42


14:00


14:15


14:28


Velocity
Pressure
("H20)
1.45
1.70

0.40

1.50
1.80

1.55
1.70

1.60
1.80

1.50

•
AVERAGE (TOTAL)
Stack
Temp
(°F)
70
310

185

70
153

70
150

70
165

70



Dry Gas Meter
Vo lurae
(ft3)
654.861

656.062

656.376


657.187


657.829


660.888

663.780

( )
Temp(-P)
Inlet
52
52

52

52
52

52
52

52
52

52



Outlet
46
46

46

46
46

46
46

46
46

46



[Orifice
Pressure
Differ-
ential
("H20)
1.95
1.70

0.56

1.70
2.00

2.00
1.90

2.10
2.20

2.00



Filter
Box
Temp
CF)
90
90

90

100
100

100
100

100
100

100



Last
Imp.
Gas
Temp
CF>


















Sampling
Train
Static
Pressure
("Hg)
2.0
2.0

2.0

2.0
2.0

2.0
2.0

2.0
2.0

2.0
2.0


                                   Clayton Environmental Consultants,  Inc.

-------
                                     C-20
                             SAMPLING TRAIN DATA
            Ford Motor  Company
                                                   (Page 2 of 3)
                       Coke  Battery A Scrubber Inlet
Company:	
Source Designation:^	
Date:     4-14-75	  Filter  Heater  Setting:
Teat Number:prelim. EPA Method 5 Samole-2  Probe Heater Setting:^
Field Person:  RJG
Filter Number:  A-098-39
Barometric Pressure  ("Hg);  29.8
Stack Static Pressure  ("H?0);  -6.0
Stack Dimensions:	66" I.D.	
Plume Appearance:	
Nozzle Number:	.Dia. (in.);j/i6
Pitot Tube No. 18 ,Corr.Factor;	
Meter Box No MAC-2 tCorr.Factor Q.978
Meter Isokinetic Factor:	
Assumed Moisture(I);    i
Condensate Volume(ml);    5	
Ambient Temperature(°F):
Record all Data Every
                               	   Silica Gel Weight  Gain(g):
                               Minutes   Leak Rate          CFM  at
                                "Hg
Trav-
erse
Point
No.
T-3


T-2


T-l


B-8


B-7


B-6

Time
Samp-
ling
<8ec?
0
60
110
0
120
245
0
70
107
0
85
130
0
25
74
0
30
Clock
14:39


14:48


15:01


15:16


15:22


16:19

Velocity
Pressure
<"H20)
1.50
1.70

1.40
1.50

1.10
1.10

1.80
2.00

1.70
1.90

0.13
0.15
AVERAGE (TOTAL)
Stack
Temp
(°F)
70
160

65
70

62
81

65
160


163

70
130

Dry Gas Meter
Volume
(ft3)
663.780

665.183


668.153


669.325


671.163


672.144


( )
Temp(°F)
Inlet
52
52

52
52

52
52

52
52

52
52

51
51

Outlet
46
46

46
46

46
46

46
46

46
46

45
45

Orifice
Pressure
Differ-
ential
C'H2b)
2.00
1.90

1.90
1.80

1.50
1.45

2.40
2.50

2.30
2.20

0.17
0.17

filter
Box
Temp
CF)
100
100

100
100

100
100

100
100

100
100

100
100

Last
Imp.
Gas
Temp
<"F)


















Sampling
Train
Static
Pressure
("Hg)
2.0
2.0

2.0
2.0

2.0
2.0

2.0
2.0

2.0
2.0

2.0
2.0

                                   Clayton Environmental Consultants, Inc.

-------
                                   C-21

                             SAMPLING TRAIN DATA

            Ford Motor Company
                                                   (Page 3 of 3)
                       Coke Battery  A  Scrubber Imlet
Company:_
Source Designation^	
Date:   4-14-75                         Pllter Heater  Setting:
Teat Number;prelim. BgA Method 3 Sample-2 Probe Heater Setting:_
Field Peraon;  RJG
Filter Number; A-098-39
Barometric Presaure ("Hg);   29.8
Stack Static Pressure ("HgO);  -6.0
Stack Dimensions:	66" I»D»	
Plume Appearance:	
Noztle Number:	.Dla. (in.); 3/16
Pitot Tube No. 18,Corr.Factor;	
Meter Box No .MAC-2 .Corr.Pacton 0.978
Meter Isokinetlc Factor:	
Assumed Moisture (1):	1	
Condensate Volume (ml):	5	
Ambient Temperature(°F):
Record all Data Every
                               	  Silica Gel Weight Galn(g):
                               Minutes  Leak Rate         CFM at
                                "Hg
Trav-
erae
Point
No.

B-5


B-4


B-3


B-2


B-l



Time
Samp-
ling
(aec)
71
0
60
111
0
75
112
0
90
120
0
90
125
0
45
80

Clock

16:33


16:47


17:01


17:13


17:28

"

(Telocity
Pressure
("H20)

1.60
1.80

1.40
1.50

1.30
1.30

1.50
1.70

1.10
1.30

•
AVERAGE (TOTAL)
Stack
Temp
(•F)

70
158

70
158

70
70

70
185

62
156


98
Dry Gas Meter
Volume
(ft3)
672.422
672.422

673.867


675.274


676.664


678.237


679.102

( 23.7 )
Temp(°F)
Inlet

51
51

51
51

51
51

51
51

51
51


52
Outlet

45
45

45
45

45
45

45
45

45
45


46
Orifice
Pressure
Differ-
ential
("H20)

2.15
2.05

1.85
1.75

1.70
1.55

2.00
1.80

1.45
1.45


1.84
tllter
Box
Temp
CF)

100
100

100
100

100
100

100
100

100
100


99
Last
Imp.
Gas
Temp
CF)


















Sampling
Train
Static
Pressure
("Hg)

2.0
2.0

2.0
2.0

2.0
2.0

2.0
2.0

2.0
2.0


2.0
                                   Clayton Environmental Consultants, Inc.

-------
                                   C-22

                             SAMPLING TRAIN DATA
Company:   Ford Motor Company
                                                    (Page 1 of 6)
Source Deaignatton;  Coke  Battery  A Scrubber  Inlet	
Date:     6/24/75	  Filter  Heater Setting;  250°F	
Test Number; EPA Method  5  Samale-1        Probe Heater  Setting;   2Q00F	
Field Person;    RGK	  Nozcle  Number; __  ,Pla.(in.);  p. 189
Filter Number;  A-147-25 & 26	  Pitot Tube  No. 18 ,Corr.Factor;p.838
Barometric Pressure  ("Hg);   29.78  (avg)  Meter Box No. RAC-UCorr.Factor; 0.974
Stack Static Pressure ("H;0);  -5.0      Meter Isokinetic Factor;   1720
Stack Dimensions;   66"  I.D.	  Assumed Moisture (I);     1	
Plume Appearance;    	
Ambient Temperature(°F);   80
Record all Data Every   0.5
	  Condensate Volume(ml);   0
	  Silica Gel Weight Galn(g); 12
 Minutes  Leak Rate  0.0
CFM at   16.0 "Hg
Trav-
erse
Point
No.
T-12



T-ll



T-10



T-9




Time
Samp-
ling
(see}
0
30
60
Max
0
30
60
Max
0
30
60
Max
0
30
60
Max

Clock
09:43



10:36



10:52



11:03




Velocity
Pressure
("H20)
1.5
1.5
(1.5)
(1.5)
1.3
1.6
(1.5)
(1.6)
1.5
1.7
(1.6)
(1.7).
1.3
1.6
(1.3)
(1.7)

AVERAGE (TOTAL)
Stack
Temp
<°F)
80
250
(150)
(350)
83
150
(150)
(250)
87
200
(150)
(225)
90
150
(125)
(150)


Dry Gas Meter
Volume
(ft3)
445.592



446.577



447.317



447.925




( )
Temp(°F)
Inlet
80



82



82



82





Outlet
80



82



82



82





Orifice
Pressure
Differ-
ential
UU120)
1.7
1.7
(1.7)

2.0
2.1
(2.0)

2.2
2.0
(2.0)

1.85
2.1
(2.1)



?liter
Box
Temp
(°F)
130



230



230



230





Last
Imp.
Gas
Temp
(°F)
80



80



80



80





Sampling
Train
Static
Pressure
("Hg)
4.0



4.5



4.5



4.5





                                   Clayton Environmental Consultants,  Inc.

-------
                                   C-23

                             SAMPLING TRAIN DATA
Companyi   Ford  Motor  Company
                                                   (Pag* 2 of 6)
Source Designation:
Data:      6/24/75
                      Coke Battery A Scrubber Inlet
Test number; BPA Method  5  Sample-1
Field Person:        RGK       	
                                        Filter Heater  Setting;   250T
                                        Probe Heater Setting;    200*P
Filter Number;   A-147-25 & 26
                                	  Nocsle Number;  -- .Dia,(in.);.0.189
                                	  Pitot Tube No.18 .Corr.rector;0.838
Barometric Pressure ("Hg);  29.78  (avg) Meter Box No. RAC-l.Corr.Factor; 0.974
Stack Static pressure ("H?0); .5.0      Meter Isokinetic Factor;   1720	
Stack Dimensions:	66" I.D.	Assumed Moisture (I);   1	
Plume Appearance:	--	
Ambient Temperature(*F)t  80
Record all Data Every   0.5
Condensate Volume(ml);   0	
Silica Gel Weight Gain(g);  12
                  CPM at
                               Minutes  Leak Rate
"Hg
Trav-
erse
Point
No.
T-8



T-7



T-6



T-5




Time
Samp-
ling
( sec)
0
30
60
Max
0
30
60
Max
0
30
60
Max
0
30
60
Max

Clock
11:17



11:32



11:46



11:58




Velocity
Pressure
("H20)
1.3
1.5
(1.3)
(1.3)
1.2
1.5
(1.5)
(1.6)
1.2
1.4
(1.2)
(1.4) .
1.3
1.6
(1.6)

•
AVERAGE (TOTAL)
Stack
Temp
(•P)
88
130
(100)
(135)
90
200
(200)
(350)
96
260
(150)
(275)
95
400
(>600)
(>600)


Dry Gas Meter
Volume
(ft3)
448.725



449.527



450.210



450.928




( )
Temp('P)
Inlet
82



83



83



83





Outlet
82



83



83



83





Orifice
Pressure
Differ-
ential
("H20)
1.95
2.0
(2.0)

1.7
1.8
(1.8)

1.7
1.6
(1.6)

1.9
1.9




'liter
Box
Temp
CF)
235



235



235



235





Last
Imp.
Gas
temp
CF)
80



80



80



80





Sampling
Train
Static
Pressure
("HR)
4.5



4.5



4.5



4.5





                                   Clayton Environmental Consultants,  Inc.

-------
Company:	
Source Designation:^
Date:     6/24/75
                     C-24

               SAMPLING TRAIN DATA

Ford Motor Company
                                                    (Page 3 of 6)
         Coke Battery A Scrubber  Inlet
                           Filter Heater Setting;  250'P
                           Probe Heater Setting;   200"F
Test Number;  EPA Method  5  Sample-1                            	
Field Person;     RGK	  Nozzle  Number;  -. ,Dia.(in.); p.189
Filter Number;  A-147-25  &  26	  Pitot Tube No.  IS.Corr.Factor; 0.838
Barometric Pressure  ("Hg):  29.78(avg)   Meter Box No. RAC-l.Corr.Factor; p.974
Stack Static Pressure  ("H20) :_=JLtO___  Meter Isokinetic  Factor;    1720
Stack Dimensions;     66" I.D.	  Assumed Moisture (I);   1	
Plume Appearance:	--	
Ambient Temperature(°F);   80
Record all Data Every    0.5
                           Condensate Volume(ml);   0	
                           Silica Gel Weight Gain(g);  12
                                             CFM at
Minutes  Leak Rate
"Kg
Trav-
erse
Point
No.
T-4



T-3



T-2



T-l




Time
Samp-
ling
( sec)
0
30
60
Max
0
30
60
Max
0
30
60
Max
0
30
60
Max

Clock
13:30



13:40



14:26



14:38




Velocity
Pressure
<"H20)
1.3
1.5
(1.4)
(1.5)
1.3
1.3
(1.3)
(1.3)
1.1
1.1
(1.1)
(1.1>
1.1
1.1
(1.1)
(1.2)

AVERAGE (TOTAL)
Stack
Temp
(6F)
95
200
(100)
(200)
95
150
(150)
(150)
100
200
(150)
(200)
100
150
(125)
(170)


Dry Gas Meter
Volume
(ft3)
451.665



452.323



452.982



453.693




( )
Temp(°F)
Inlet
86



86



76



—





Outlet
86



86



76



—





Orifice
Pressure
Differ-
ential
("H20)
1.85
1.85


1.8
2.0
(2.0)

1.6
1.3
(1.4)

1.6
1.6
(1.6)



[filter
Box
Temp
CF)
230



230



230



230





Last
Imp.
Gas
Temp
(°F)
83



83



83



83





Sampling
Train
Static
Pressure
("Hg)
4.5



4.5



3.0



3.0





                                   Clayton Environmental Consultants,  Inc.

-------
                       C-25
                 SAMPLING TRAIN DATA
Ford Motor Company
Company:_	
Source Designation;   Coke  Battarv A Sert
Date:    6/25/75	
Teat Number;  BPA Method  5  Sample-1
Field Person:	JBS
Filter Number:    A-1A7-2S  &  2ft	
Barometric Pressure  ("Hg);   29*78
Stack Static Pressure  ("HgO); .5.0
Stack Dimensions:	66"  I.D.	
Plume Appearance:	--
                                        (Page 4 of 6)
                                  Tnlat
                             Filter Heater Setting; 25Q*F
                             Probe Heater Setting;  250*F
Ambient Temperature(°F);gp
Record all Data Every   0.5
                             Nossle Number; .- .Dia. (in.);j.189
                             Pitot Tube No. 18 .Corr.Factor to.838
                             Meter Box No. RAC-IiCorr.FactonQ.974
                             Meter Isokinetic Factor;    1720
                             Assumed Moisture(I);  1	
                             Condensate Volume(ml):0	
                    Minutes
                                         Silica  Gel  Weight  Gatn(g);   12
                                         Leak  Rate 	0.005  CFM at  16.5
"Hf
trav-
erse
Point
No.
S-12



S-ll



S-10



S-9




Time
Samp-
ling
(sec)
0
30
60
Max
0
30
60
Max
0
30
60
Max
0
30
60
Max

Clock
10:05



10:18



10:29



10:40




Velocity
Pressure
("H20)
1.2
1.6
(1.5)

1.5
1.5
(1.2)
(1.5)
1.3
1.6
(1.6)

1.1
1.5
(1.5)


AVERAGE (TOTAL)
Stack
Temp
(°F)
100
150
(125)
(250)
100
155
(125)
(160)
95
130
(125)

100
170
(125)
(200)


Dry Gas Meter
Vo lume
(ft3)
454.604

455.568

455.672

456.417

456.419

456.906

456.907

457.107

•
( )
TempCP)
Inlet
77



78



84



^_





Outlet
77



78



84



^^





Orifice
Pressure
Differ-
ential
(HH20)
1.7
2.1


2.1
2.1


1.8
2.2
(0.1)

0.1
0.1
(0.1)



filter
Box
Temp
CF)
250



250



250



.^





Last
Imp.
Gas
Temp
CFJ
68



70



70



_





Sampling
Train
Static
Pressure
("Hg)
M



_



4.0

16.0

16.0
16.0
(16.0)



                       Clayton Environmental  Consultants,  Inc.

-------
                                  C-26

                             SAMPLING TRAIN DATA
            Ford Motor  Company
Companyt	
Source Designation;   Coke  Battery A  Scrubber inlet
                                                    (Page 5 of 6)
         6/25/75
Date:
Test Number;  EPA Method 5 Samnle-I
Field Person:	JBS
Filter Heater Setting;   2SO*P
Probe Heater Setting;    250*P
Filter Number:   A-147-25  &  26
Barometric Pressure  <"Hg);   29.78(avg)
Stack Static Pressure  ("HgO);  .5.0
Stack Dimensions:
Plume Appearance:
                     66"  I.D.
Nozxle Number;  --  ,Dia.(in.);0.189
Pitot Tube No. 18 ,Corr.Factor;  0.838
Meter Box Ho. RAC-IiCorr.Factor; Q.974
Meter Isokinetic Pactor;   1720	
Assumed Moisture(Z):	1	
Condensate Volume(ml):  0	
Ambient Temperature(°F);  80
Record all Data Every    p.5
                               Minutes
Silica Gel Weight Cain(g):_l2	
Leak Rate   0.005  CFM at    16.5  "Hg
Trav^
erse
Point
No.
S-8



S-7



S-6



S-5




Time
Samp-
ling
(sec)
0
30
60
Max
0
30
60
Max
0
30
60
Max
0
30
60
Max

Clock
12:53



13:10



13:32



13:42




Velocity
Pressure
<"H20)
1.5
1.5
(1.5)

1.3
1.6


1.3
1.6


1.3
1.6



AVERAGE (TOTAL)
Stack
Temp
CF)
110
475
(250)
(475)
110
280
(160)
(280)
105
225
(150)
(240)
95
175
(145)
(200)


Dry Gas Meter
Volume
(ft3)
459.169

459.951

459.957

460.702

460.707

461.457

461.458

462.250


< )
Temp(°F)
Inle
94



94



94



94





Outlet
93



93



93



93





Orifice
Pressure
Differ.
ential
("H20)
2.0
1.6


1.9
1.7


1.9
1.85


1.9





'liter
Box
Temp
(°F)
250



250



250



250





Last
Imp.
Gas
Temp
CF)
70



72



75



75





Sampling
Train
Static
Pressure
("Hg)
3.0



3.0



3.0



3.0





                                   Clayton Environmental Consultants, Inc.

-------
                                  C-27
                             SAHPLING TRAIN DATA
Companyt   Ford Motor  Company
                                                   (Page 6 of 6)
Source Designation:
Date:     6/25/75
                      Coke Battery A Scrubber Inlet
Teat Humbert  BPA Method  5  Saaole-l
Field Person:    JBS	
                                        Filter Heater  Setting;   250T
                                        Probe Heater Setting;    250*F
Filter Number;   A-147-25  &  26
                                	  Nossle Number;  -- .Die, (in.);  0.189
              	Pitot Tube No. 18 .Corr.Factor;0.838
Barometric Pressure ("Hg);  29.78  (ivt\ Meter Box No. RAC-1.Corr.Factor; 0.974
Stack Static Pressure ("H;0);  -5.0     Meter Isokinetic  Factor;   1720
Stack Dimensions:	66" I.D.	
Plume Appearance:	__	
                                         Assumed  Moisture (I);
Ambient Temperature(°F);   80
Record all Data Every    0.5
	  Condensate Volume(ml);  0	
	  Silica Gel Weight Gain(g);  12
 Minutes  Leak Rate  0.005  CFM at  16.5
                                                                         "Hg
Trav-
erse
Point
No.
S-4



S-3



S-2



S-l




Time
Samp-
ling
(sec)
0
30
60
Max
0
30
60
Max
0
30
60
Max
0
30
60
Max

Clock
13:53



14:03



14:17



14:28


"

Velocity
Pressure
<"H20)
1.3
1.4


1.3
1.4


1.2
1.3


1.2
1.6


•
AVERAGE (TOTAL)
Stack
Temp
(°F>
100
160
(140)
(165)
100
145
(150)
(170)
110
225
(190)
(275)
110
500
(250)
(550)

158
Dry Gas Meter
Volume
(ft3)
462.252

463.023

463.027

463.758

463.762

464.452

464.453

465.132


( 16.897 )
Temp(°F)
Inlet
94



94



94



94




86
Outlet
94



94



94



94




86
Orifice
Pressure
Differ-
ential
("H20)
1.9
1.8


1.9
1.8


1.6
1.5


1.6
1.4



1.75
niter
Box
Temp
CF)
250



250



250



250




236
Last
Imp.
Gas
Temp
CD
75



75



75



75




77
Sampling
Train
Static
Pressure
("HB)
3.0



3.0



3.0



3.0




4.3
                                   Clayton Environmental Consultants,  Inc.

-------
                                   C-28

                             SAMPLING TRAIN DATA
                                                   (Page 1 of 6)
Company:    Ford  Motor  Company
Source Designation;
Date:      6/26/75
                      Coke  Battery A Scrubber Inlet
Test Number;  EPA Method .5  Sample-2
Field Person;   JBS	
Filter Heater Setting;   250"F
Probe Heater Setting;    250°F
                            _  Noztle  Number;  -- ,Dta. (In. ) ;  0.189
                            _  Pitot Tube No. 18 .Corr. Factor ;0. 838
Barometric pressure  ("Hg);  29.54  (avg)  Meter Box No. RAC-1. Corr. FactorsQ. 974
Filter Number:   A-147-30
Stack Static pressure  ("HgO);  -5.Q
Stack Dimensions:	66"  I.D.	
Plume Appearance:	--	
Meter Isokinetic Factor:_
Assumed Moisture(Z):	1
                                                                   1720
                                         Condensate Volume(ml); 1
Ambient Temperature(°F); 80
Record all Data Every   0.5
                               	  Silica  Gel  Weight Cain(g);  12.5
                               Minutes  Leak Rate   0.018  CFM at   16.0 "Hg
Trav-
erse
Point
No.
T-12



T-ll



T-10



T-9




Time
Samp-
ling
(sec)
0
30
60
Max
0
30
60
Max
0
30
60
Max
0
30
60
Max

Clock
09:25



10:16



10:39



10:49




Velocity
Pressure
("H20)
1.4
1.7


1.4
1.6


1.4
1.7

.
1.6
2.4


•
AVERAGE (TOTAL)
Stack
Temp
(•F)
105
225

(225)
100
300
(180)
(325)
90
175
(140)
(200)
100
375
(IBS)
(400)


Dry Gas Meter
Volume
(ft3)
465.324

466.112

466.128

466.878

466.886

467.680

467.682

468.502


( )
Temp(°F)
Inlet
70



84



92



93





Outlet
69



82



90



91





Orifice
pressure
Differ-
ential
("H20)
2.0
1.9


2.0
1.7


2.0
2.2


2.3
2.0




filter
Box
Temp
(°F)
170



190



265



260





Last
Imp.
Gas
Temp
(8F)
70



70



72



72





Sampling
Train
Static
Pressure
("HR)
3.0



3.0



3.0



3.0





                                   Clayton Environmental  Consultants,  Inc.

-------
                                  C-29
                             SAMPLING TRAIN DATA
                                                   (Pag* 2 of 6)
Company;  Ford Motor Company
Source Designation;  Coke Battery A Scrubber Inlet
          fi/26/75
Date: 	
Teat Number;  EPA Method  5  Sample.2
Field Person:	JBS	
Filter Number:
Filter Heater Setting:
Probe Heater Setting:
25Q*F
                                                                 250'F
                  A-147-30
Barometric Pressure ("Hg)r 29.54  («vg)
Stack Static Pressure ("H;0); -5.0
Stack Dimensions:
Flume Appearance:
                    66"  I.D.
Noccle Number;  --  .Bia. (in. ) ; 0.189
Pitot Tube No.  18,Corr.Factor; 0.838
Meter Box No. RAG-1. Corr.Factor; 0.974
Meter Isokinetic Factor;    1720
Assumed Moisture(I);    1	
Condensate Volume(ml);  1	
                          80
Ambient Temperature(°F):
Record all Data Every    0.5
                               Minutes
Silica Gel Weight Gain(g);   12.5
Leak Rate    —   CFM at     -  "Hg
Trav-
erse
Point
No.
T-8



T-7



T-6



T-5


•

Time
Samp-
ling
(sec)
0
30
60
Max
0
30
60
Max
0
30
60
Max
0
30
60
Max

Clock
11:02



11:25



11:39



12:55




Velocity
Pressure
("H20)
1.4
1.7


1.5
1.6


1.4
1.5


1.4
1.8



AVERAGE (TOTAL)
Stack
Temp
(«F)
110
175
(160)
(220)
95
155
(135)
(195)
95
145
(120)
(160)
105
605
(260)
(605)


Dry Gas Meter
Volume
(ft3)
468.508

469.300

469.305

470.113

470.115

470.921

470.932

471.682


( )
Temp('F)
Inlet
94



95



95



95





Outlet
92



93



93



93





Orifice
Pressure
Differ-
ential
("H20)
2.0
2.1


2.2
2.1


2.0
2.0


2.0
1.6




filter
Box
Temp
CF)
260



265



265



265





Last
Imp.
Gas
Temp
CF)
73



70



70



70





Sampling
Train
Static
Pressure
("Hg)
3.0



3.0



3.0



3.0





                                   Clayton Environmental Consultants, Inc.

-------
                                   C-30
                             SAHPLINC TRAIN DATA
Company:	
Source Designation:
Date:      6/26/75
             Ford  Motor  Company
                                                   (Page 3 of 6)
                       Coke  Batterv A Scrubber Inlet
Teat Humbert   RPA Method  S  Samol«-2
Field Person:___JBS	
Filter Number;   A-147-30	
                                        Filter  Heater  Setting;   250"P
                                        Probe Heater  Setting;    250'P
                            	  Nozzle  Number;  -- ,Dia.(in.);  0.189
                            	  Pitot Tube  No. 18 .Corr.Factor:  0.838
Barometric Pressure ("Hg);  29.54 (avg) Meter Box No. RAC-!• Co rr. Factor; p.974
Stack Static Pressure ("H;0); -5.0      Meter Isokinetic  Factor:	1720
Stack Dimensions:	66"  I.D.	
Plume Appearance:	--	
                                         Assumed  Moisture(X):	1
Ambient Temperature("F):    80
Record all Data Every    0.5
	  Condensate Volume(ml); 1
	  Silica Gel Weight Gain(g); 12.5
 Minutes  Leak Rate    —   CFM at    —  "Hg
Trav-
erse
Point
No.
T-4



T-3



T-2



T-l




Time
Samp-
ling
(sec)
0
30
60
Max
0
30
60
Max
0
30
60
Max
0
30
60
Max

Clock
13:10



13:32



13:37



13:45




Velocity
Pressure
<"H20)
1.2
1.4


1.1
1.3


0.85
1.0


0.85
0.90


•
AVERAGE (TOTAL)
Stack
Temp
(°F)
110
270
(175)
(280)
100
175
(145)
(185)
100
150
(125)
(165)
100
130
(120)
(140)


Dry Gas Meter
Volume
(ft3)
471.683

472.387

472.388

473.082

473.083

473.718

473.718

474.350


( )
Temp(°F)
Inlet
95



96



96



97





Outlet
93



94



94



95





Orifice
Pressure
Differ-
ential
("H20)
1.6
1.6


1.6
1.6


1.2
1.3


1.2
1.2




?ilter
Box
Temp
CF)
260



260



260



260





Last
Imp.
Gas
Temp
CF)
75



75



75



75





Sampling
Train
Static
Pressure
("Hg)
3.0



3.0



3.0



3.0





                                   Clayton Environmental Consultants,  Inc.

-------
                                  C-31
                             SAMPLING TRAIN DATA
Company;    Ford  Motor  Company
                                                   (Page 4 of 6)
Source Designation;    Coke  Battery  A Scrubber Inlet
Date:    6/26/75	
Teat Number;  BPA Method  5  Samole-2
Field Person!    JBS	
                                        Filter Heater  Setting;   250*7
                                        probe Heater Setting;    250*P
Filter Number:   A-147-30
                                     _  Noesle Number;  -- .Die,(in.);0.189
              	  Pitot Tube  No. 18 .Cerr.Factor;0;838
Barometric Pressure ("Hg); 29.54   C«Tg) Meter Box Ho.RAC-l.Corr. Factor; Jk_9JL4
Stack Static Pressure ("H?0); -5.0      Meter Isoklnetic Factor;     1720
Stack Dimensions;    66" I.D.	
Flume Appearance:	-.	
                                         Assumed  Moisture(I):1
Ambient Temperature(°F);   80
Record all Data Every    Q.S
          Condensate Volume(ml);   1	
	  Silica Gel Weight Gain(g);  12.5
 Minutes  Leak Rate  0.015  CFM at  16.5  "Hg
Trav-
erse
Point
No.
S-12



S-ll



S-10



S-9




Time
Samp-
ling
(sec)
0
30
60
Max
0
30
60
Max
0
30
60
Max
0
30
60
Max

Clock
14:08



14:38



14:58



15:04




(Telocity
Pressure
<"H20)
1.5
1.8


1.3
1.6


0.75
0.85


0.65
0.75


•
AVERAGE (TOTAL)
Stack
Temp
(°P>
105
245
(160)
(245)
95
260
(155)
(280)
100
225
(210)
(290)
100
150
(140)
(160)


Dry Gas Meter
Volume
(£t3)
474.353

475.160

475.166

475.929

475.936

476.545

476.548

477.118


( )
Temp('F)
Inlet
96



96



96



96





Outlet
94



94



94



94





Orifice
Pressure
Differ-
ential
("HzO)
2.2
2.0


1.9
1.7


1.0
1.1


1.0
1.05




'liter
Box
Temp
(•F)
260



260



260



260





Last
Imp.
Gas
Temp
(•F)
75



75



75



75





Sampling
Train
Static
pressure
("Hg)
4.0



4.0



4.0



4.0





                                   Clayton Environmental  Consultants,  Inc.

-------
                                   C-32

                             SAMPLING TRAIN DATA
                                                   (Page 5 of 6)
Company;    Ford  Motor  Company
Source Designation:
Date:      6/27/75
                      Coke Battery A Scrubber Inlet
                                        Filter Heater  Setting;  250'F
Test Number;  EPA Method 5  Samole-2
Field Person:   JBS
                                        Probe Heater  Setting;   250"F
                             	  Nozzle Number;  --  ,Dia.(in.);  Q.189
              	  Pltot Tube No.18 .Corr.FactortQ.838
Barometric Pressure ("Hg);   29.54 (avg) Meter Box No.RAC-1.Corr.Factor; 0.974
Filter Number;   A-147-30
Stack Static Pressure  ("H?0); -5.0
Stack Dimensions!   66"  I.D.	
Plume Appearance:	-_	
                                        Meter Isokinetic  Factor;   1720
                                        Assumed Moisture(I);     1	
                                        Condensate Volume(ml);    1	
Ambient Temperature(°F);   80
Record all Data Every   0.5
                               	  Silica Gel Weight Gain(g);   12.5
                               Minutes  Leak Rate   0.010 CFM  at    16.0  "Hg
Trav-
erse
Point
No.
S-8



S-7



S-6



S-5




Time
Samp-
ling
(sec)
0
30
60
Max
0
30
60
Max
0
30
60
Max
0
30
60
Max

Clock
10:56



11:08



11:35



11:58




Velocity
Pressure
("H20)
1.4
1.6


1.4
1.6


1.5
1.8


1.3
1.4


•
AVERAGE (TOTAL)
Stack
Temp
(°F)
105
175
(160)
(210)
105
170
(135)
(175)
105
450
(250)
(460)
110
400
(220)
(500)


Dry Gas Meter
Volume
(£t3)
477.325

478.112

478.114

478.902

478.908

479.700

479.703

480.448


( )
Temp(eF)
Inlet
96



96



96



96





Outlet
94



94



94



94





Orifice
Pressure
Differ-
ential
("H20)
2.0
2.0


2.0
2.0


2.2
1.7


1.9





filter
Box
Temp
(°F)
260



260



260



260





Last
Imp.
Gas
Temp
(°F)
75



75



75



75





Sampling
Train
Static
Pressure
("Hg)
3.0



3.5



3.5



3.5





                                   Clayton Environmental Consultants, Inc.

-------
                                   C-33

                             SAMPLING TRAIN DATA
                                                   (Pag* 6 of 6)
Company8    Ford Mbtor Company
Source Designation:
Data:    6/27/75
                       Coke Batterv A Scrubber Inlet
Teat Number:  KPA Method  5  Sampla-2
Field Peraon;     JBS	
                                        Filter Heater  Setting;    250*t
                                        Probe Heater Setting;     25Q*P
Filter Number: A-147-30
                          	  Noccle Number;  --  .Dia.(in.);  0.189
              ____________________u  Pitot Tube  No.  18.Corr.Factor;'0.838
Barometric Preaaura ("Hg);  29.54 («V8> Meter Box Ho, RAC-l.Corr.FactonA.974
Stack Static Pressure ("H?0);  -5.0     Meter Isokinetic Factor;     1720
Stack Dimensions:	66" I.D.	
Plume Appearance:	--	
                                         Assumed  Moisture(I):
Ambient Temperature(°F);   85
Record all Data Every   0.5
	  Condensate Volume(ml);  1	
	  Silica Gel Weight Gain(g);  12.5
 Minutes  Leak Rate   —-	 CFM at    —   "Hg
Trav-
erse
Point
No.
S-4



S-3



S-2



S-l




Time
Samp-
ling
(sec)
0
30
60
Max
0
30
60
Max
0
30
60
Max
0
30
60
Max

Clock
13:25



13:40



14:05



14:24




(Telocity
Pressure
("H20)
1.2
1.7


1.2
1.4


1.2
1.4


1.0
1.3



AVERAGE (TOTAL)
Stack
Temp
(•F)
95
700
(275)
(850)
110
210
(155)
(225)
100
170
(210)
(270)
100
325
(170)
(325)

181
Dry Gas Meter
Volume
(ft3)
480.461

481.165

481.167

481.879

481.882

482.612

482.615

483.268


( 17.175)
Temp('F)
Inlet
96



96



96



96




94
Outlet
94



94



94



94




92
Orifice
Pressure
Differ-
ential
("H20)
1.7
1.4


1.7
1.7


1.7
1.8


1.4
1.4



1.7
? liter
Box
Temp
CF)
260



260



260



260




254
Last
Imp.
Gas
Temp
CF)
75



75



75



75




74
Sampling
Train
Static
Pressure
("Hg)
3.5



3.5



3.5



3.5




3.3
                                   Clayton Environmental  Consultants,  Inc,

-------
                                  C-34
                             SAMPLING TRAIN DATA
                                                   (Page 1 of 6)
Company:_	
Source Designation:^
Date:     6/30/75
            Ford Motor Company
                       Coke Battery A Scrubber Inlet
Teat Number;  EPA Method 5 Sample-3
Field person:	JBS	
                                        Filter Heater  Setting;   250°F
                                        Probe Heater Setting;    250*P
Filter Number;  A-147-34
                            	  Nozzle Number;  ..  ,Dla.(In.);  0.189
                            	  Pitot Tube  No.18  .Corr.Factor; Q.838
Barometric Pressure ("Hg);   29.70(avg) Meter Box No. RAC-l.Corr.Factor; 0.974
Stack Static Pressure ("HgO):  -5.0     Meter Isokinetic Factor;     1720
Stack Dimensions;  66" I.D.	  Assumed Moisture (I);    1	
Plume Appearance:	
Ambient Temperature(°F);   83
Record all Data Every    0.5
Condensate Volume(ml);  0	
Silica Gel Height Gain(g):	17
            0.015 CFM at
                               Minutes  Leak Rate
15.5 "Hg
Trav-
erse
Point
No.
T-12



T-ll



T-10



T-9




Time
Samp-
ling
(sec)
0
30
60
Max
0
30
60
Max
0
30
60
Max
0
30
60
Max

Clock
08:54



09:05



09:20



09:43




Velocity
Pressure
<"H20)
1.4
1.4


1.4
1.5


1.4
1.6


1.4
1.7



AVERAGE (TOTAL)
Stack
Temp
<°F)
100
150
(130)
(160)
100
495
(245)
(495)
105
320
(180)
(325)
100
260
(200)
(280)


Dry Gas Meter
Volume
(ft3)
483.442

484.202

484.207

484.932

484.933

485.683

485.686

486.446


( )
Temp(°F)
Inlet
80



88



94



95





Outlet
78



86



92



93




•
Orifice
Pressure
Differ-
ential
("H20)
2.0
1.8


2.0
1.3


2.0
1.7


2.0
1.9




filter
Box
Temp
(°F)
240



240



250



260





Last
Imp.
Gas
Temp
(°F)
78



78



78



78





Sampling
Train
Static
Pressure
("Hg)
2.5



2.5



2.5



2.5





                                   Clayton Environmental Consultants, Inc.

-------
                                  C-35

                             SAMPLING TRAIN DATA
Company;     Ford  Motor  Company
                                                   (Pag* 2 of 6)
Source Designation;    Coke Battery A Scrubber Inlet
Dat«:     6/30/75  •    	
Teat Humbert  EPA Method  5  Sample.3
Field Person:    JBS	
                                        Filter  Heater  Settlnit    250T
                                        Probe Heater  Setting;     250*P
Filter Number:    A-147'-34
                            	  Nozzle  Humbert  -- yDla.(in.);  0.189
                                        Pitot 'Tube  No. 18 Afdfcr. Factor; 0.838
Barometric Pressure ("Hg);   29.70 (avg) Meter Box No. RAC-t.Corr.Factor 0.974
Stack Static Pressure ("HjO);   -5.0    Meter Isokinetic Factor;   1720	
Stack Dimensions:	66"' I.D.	  Assumed Moisture (I) :	1	
Plume Appearance:	--	
Ambient Temperature(*F);   85
Record all Data Every    O.S
Condensate Volume(ml);    0
Silica Gel Weight Gain(g);  17 .
              .-   CPM at
                               Minutes  Leak  Rate
-	"Hg
Trav-
erae
Point
No.
T-8



T-7



T-6



T-5




Time
Samp-
ling*
(eec.)
0
30
60
Max
0
30
60
Max
0
30
60
Max
0
30
60
Max

Clock
09:54



10:03



10:11



10:27




Velocity
Pressure
("H20)
1.4
1.6


1.4
1.6


1.4
1.5

.
1.4
1.6



AVERAGE (TOTAL)
Stapk
Temp
(°F)
100
210
(160)
(225)
100
170
(185)
(250)
105
160
(145}
(180)
105
575
(305)
(605)


Dry Gas Meter
Vo lume
(ft3)
486.446

487.209

.487.212

487.978

487.978

488.761

488.761

489.489

•
( )
Temp('F)
Inlet
95



95



96



96





Outlet
94



94



95



95





Orifice
pressure
Differ-
ential
("H20)
2.0
1.9


2.0
2.0


2.0
1.9


2.0
1.3




niter
Box
Temp
CF)
260



260



260



260



•

Last
Imp.
Gas
Temp
CF)
78



78



78



78





Sampling
Train
Static
Pressure
("Hg)
3.0



3.0



3.0



3.0





                                   Clayton Environmental  Consultants,  Inc.

-------
                                  C-36

                             8AHPLXMG TRAIN DATA
Companyt   Ford  Motor  Company
                                                    (Page 3 of 6)
Source Designation^
D«t«:       6/30/75
Coke Batterv A Scxubbf
                                             Inlet
Teat Humbert  BPA Method  5  Samnla-3
Field Person:     JBS	
                   Filter Heater Setting;    250*.P
                   Probe Heater Setting;     250*F
Filter Humbert   A-1A7-3A
Barometric Pressure ("Hg);  29.70  (avg)
Stack Static Pressure  ("HgO); -5.0
Stack Dimensionst   66" I.D.	
Plume Appearance:	»_	
Ambient Temperature (*P):	gjj	
Record all Data Every    0.5
                   NocEle Number;  --  .Dia.(in.); 0.189
                   Pitot Tube No.IB .Corr.Factor; 0.838
                   Meter Box Ho. RAG-l.Corr.Factor; 0.974
                   Meter Isokinetic Factor;   1720	
                   Assumed Moisture (Z) :	j,	
                   Condenaate Volume(ml):	0	
                                Minutes
                   Silica Gel Weight Gain(g):JL7	
                   Leak Rate     -   CPM at     -   "Hg
r rev-
erse
Point
Ho.
T-4



T-3



T-2



T-l




Time
Samp-
ling
(sec)
0
30
60
Max
0
30
60
Max
0
30
60
Max
0
30
60
Max

Clock
10i45



10:56



12:20



12:47


"

Velocity
treasure
("H20)
1.4
1.6


1.4
1.6


1.0
1.0


0.85
1.0


•
AVERAGE (TOTAL)
Stack
Temp
CF)
100
340
(175)
(340)
105
520
(260)
(530)
110
200
(160)
(220)
100
265
(155)
(265)


Dry Gas Meter
Volume
(ft3)
489.489

490.221

490.221

490.938

490.938

491.592

491.594

492.198

•
( )
Temp('F)
Inlet
96



99



99



99





Outlet
95



97



97



97





Orifice
treasure
Differ.
ential
("H20)
2.0
1.5


2.0
1.3


1.4
1.2


1.2
1.0




filter
Box
Temp
(°F)
260



250



250



250


•


Last
Imp.
Gas
Femp
rp?
78



78



78



78





Sampling
Train
Static
Pressure
("Hg)
3.0



3.0



2.0



2.0





                                   Clayton  Environmental  Consultants,  Inc.

-------
Company:	
Source Designation;
Date: 	6/30/75
                       C-37

                 SAMPLING TRAIN DATA

Ford Motor Company
                                                   (Page 4 of 6)
           Coke Battery  A Scrubber  Inlet
Test Number;  EPA Method 5  Samole-3
Field Person:	JBS	
Filter Number:
                             Filter Heater Setting;  250*r
                             probe Heater Setting;   250*F
       A-147-34
                                               Number;  -- .Dia,(in.);  0.189
                                        Pitot Tube  No. 18 .Corr.Factor;  0.838
Barometric Pressure ("Hg);  29.70 (avj) Meter Box No. RAG-IiCorr.Factor; p.974
Stack Static Pressure ("H?0);  -5.0     Meter Isokinetic Factor;   1720	
Stack Dimensions:	
Plume Appearance:	
Ambient Temperature(°F):
Record all Data Every    0.5
             66" I.D.
                85
                                        Aaaumed Moisture (X) :	I	
                                        Condensate  Volume(ml):	0
                                        Silica Gel  Weight  Gain(g):	17
                    Minutes  Leak Rate  0.015  CFM at   16.0 "Hg
Trav-
erse
Point
No.
S-12



S-ll



S-10



S-9




Time
Samp-
ling
(sec)
0
30
60
Max
0
30
60
Max
0
30
60
Max
0
30
60
Max

Clock
13:30



13:50



14:02



14:15




Velocity
Pressure
("H20)
1.2
1.6


1.4
1.7


1.5
1.5

.
1.2
1.2


•
AVERAGE (TOTAL)
Stack
Temp
(•F)
110
270
(170)
(270)
120
170
(165)
(190)
115
165
(155)
(185)
110
700
(350)
(BOO)

-
Dry Gas Meter
Volume
(ft3)
492.198

492.924

492.924

493.701

493.701

494.484

494.484

495.178


( )
Temp(°F)
Inlet
99



99



99



99





Outlet
97



97



97



97





Orifice
Pressure
Differ-
ential
("H20)
1.7
1.7


1.9
2.2


2.1
1.8


2.1
1.2




'liter
Box
Temp
CF)
250



250



250



250





Last
Imp.
Gas
Temp
rp?
78



78



78



78





Sampling
Train
Static
Pressure
("Hg)
3.0



3.0



3.0



3.0





                                   Clayton Environmental  Consultants,  Inc.

-------
                                  C-38

                             SAMPLING TRAIN DATA
Componyi    Ford  Motor  Company
                                                    (Page 5 of 6)
Source Designation:^	
Date:       6/30/75' -  7/1/75
Coke Battery A Scrubber  Inlet
                  Filter Heater Setting;  250*P
                  Probe Heater Setting;   250*P
Test Number;  RPA Method  5  Samnle-3
Field Person:	JBS
Filter Number;     A-147-34	
Barometric Pressure  ("Hg);    29.70  (avg)Meter  Box  No. RAC-I.Corr.Factor; 0.974
Stack Static Pressure ("H20):   -5.0    Meter  Isokinetic Factor;   1720	
Stack Dimensions:	66" I.D.	
Plume Appearance:	--	
                  Nozzle Humbert -- ,Dia.(in.); Q.189
                  Pitot Tube No. 18 .Corr.Factor;0.838
                  Assumed Moisture(I):
Ambient Temperature(°F);
Record all Data Every   0.5
      85
Condensate Volume(ml);    0	
Silica Gel Weight Cain(g);   17
         Minutes  Leak Rate  0.015  CFM at  16.0  "Hg
Trav-
erse
Point
No.
S-8



S-7



S-6



7/1/75
S-5




Time
Samp-
ling
(sec)
0
30
60
Max
0
30
60
Max
0
30
60
Max
0
30
60
Max

Clock
14:23



14:48



15:13



08:51




(Telocity
Pressure
("H20>
1.4
1.6


1.4
1.5


1.4
1.7


1.2
1.2


•
AVERAGE (TOTAL)
Stack
Temp
(°F)
125
305
(180)
(315)
100
255
(185)
(275)
120
380
(210)
(380)
90
145
(135)
(160)


Dry Gas Meter
Volume
(ft3)
495.178

495.925

495.925

496.680

496.680

497.420

497.428

498.137


( )
TempCF)
Inlet
99



99



99



90





Outlet
97



97



97



88





Orifice
Pressure
Differ-
ential
("H20)
2.0
1.7


2.0
1.7


1.9
1.6


1.7
1.6




filter
Box
Temp
CF)
250



250



250



250





Last
Imp.
Gas
Temp
CF}
78



78



78



75





Sampling
Train
Static
Pressure
("Hg)
3.0



3.0



3.0



3.0





                                   Clayton Environmental Consultants,  Inc.

-------
                                   C-39
                             SAMPLING TRAIN DATA
            Ford  Motor Company
Company:	
Source Deaignatlon;    Coke  Battery A Scrubber Inlet
Data:       7/1/75  -   7/2/75
                                                    (Page 6 of 6)
Taat Number;  BPA Method  5  Sample-3
Field Pereon;     JBS	
Filter Number:
                                        Filter  Heater  Setting;   250T
                                        Probe Heater  Setting:    250*F
                              	  Noccle  Number;  -- .Dia.(in.);  0.189
              	  Pitot Tube  No, 18 .Corr.Factor;'0.838
Barometric Preaaure ("Hg);    29.70 (avi)Meter lex No. RAC-I.Cerr.Factor; 0.974
A-147-34
Stack Static Pressure  ("H;0)t   -5.0
Stack Dimensions:	66"  I.D.
Plume Appearance:	--
                                        Meter  laokinetic  Factor:_
                                        Assumed Moisture(1):	1
                                                 1720
                                        Condensate  Volume(ml):0
Ambient Temperature(*F);     95
Record all Data Every     0.5
                               	  Silica  Gel  Weight  Cain(g);  17
                               Minutes  Leak  Rate   0.015  CPM at
                                                 16.5  "Hg
Trav-
erse
Point
No.
S-4



7/375
S-3



S-2



S-l




Time
Samp-
ling
(sec)
0
30
60
Max ,
0
30
60
Max
0
30
60
Max
0
30
60
Max

Clock
09:35



09:21



09:28



09:46




Velocity
Preaaure
("H20)
1.2
1.6


1.1
1.7


1.2
1.4


1.2
1.0



AVERAGE (TOTAL)
Stack
Temp
CF)
100
440
(205)
(440)
90
410
(350)
(410)
110
410
(185)
(415)
105
170
(180)
(190)

209
Dry Gas Meter
Volume
(ft3)
498.142

498.853

498.858

499.619

499.619

500.361

500.362

501.041


( 17.109)
TempCF)
Inlet
97



98



98



99




96
Outlet
95



96



96



97




94
Orifice
Pressure
Differ-
ential
("H20)
1.7
1.5


1.6
1.6


1.7
1.6


1.7
1.3



1.7
'liter
Box
Temp
CF)
250



250



250



250




252
Last
Imp.
Gas
Temp
CF)
75



70



70



70




77
Sampling
Train
Static
Preaaure
("HR)
3.0



3.0



3.0



3.0




2.8
                                   Clayton Environmental  Consultants,  Inc.

-------
                                   C-40
                             SAMPLING TRAIN DATA
Conpnny:    Ford  Motor  Company
                                                    (Page 1 of 4)
Source Designation^
           7/2/75
_Cake  Batterv A  Scrubber Tnlat
Test Number;  EPA Method  5  Sample-4
Field Person:	JBS	
                  Filter Heater Setting;  250*F
                  Probe Heater Setting;   250°F
Filter Number:   A-147-12
Barometric Pressure  ("Hg);  29.46  (avg)
Stack Static Pressure  ("H?0);  -5.0
Stack Dimensions:	66"  I.D.	
Plume Appearance:	
                  Nozzle Number; — ,Dia. (In.);0.189
                  Pitot Tube No.18 ,Corr.Factor;0.838
                  Meter Box No. RAC-l.Corr.Factor; p.974
                  Meter Isokinetic Factor;    1720
                  Assumed Moisture(I);   1	
                  Condensate Volume (ml):	-2	
Ambient Temperature (°7) :	-_.
Record all Data Every    0.5
         Minutes
Silica Gel Weight Gatn(g);  17
Leak Rate   0.020 CFM at   17.0 "Hg
Trav-
erse
Point
No.
T-8



T-7



T-6



T-5




Time
Samp-
ling
Ufifi?
0
30
60
Max
0
30
60
Max
0
30
60
Max
0
30
60
Max

Clock
13:27



13:35



13:45



13:55




Velocity
Pressure
("H20)
1.4
1.5


1.4
1.6


0.8
0.9


1.0
1.5


•
AVERAGE (TOTAL)
Stack
Temp
(•F)
110
180
U55)
(195)
110
155
(130)
(165)
110
200
(140)
(240)
110
200
(155)
(225)


Dry Gas Meter
Volume
(ft3)
501.338

502.125

502.128

502.928

502.928

503.553

503.553

504.263


( )
Temp(°F)
Inlet
94



95



?6



97





Outlet
92



93



94



95





Orifice
Pressure
Differ-
ential
("H20)
2.0
1.8


2.0
2.1


1.1
1.1


1.4
1.8




Filter
Box
Temp
(°F)
250



250



250



250





Last
Imp.
Gas
Temp
(°F)
70



70



70



70





Sampling
Train
Static
Pressure
("Hg)
2.5



2.5



2.5



2.5





                                   Clayton Environmental Consultants,  Inc.

-------
                                  C-41
                             SAMPLING TRAIN DATA
Company;    Ford Motor Company
                                                   (Page 2 of 4)
Source Designation;   Coke Battery A Scrubber Inlet
             7/2/75
Date: _
Test Number;  EPA Method  5  Sample-4
Field Person:        JBS _
Filter Heater Setting;   250'F
Probe Heater Setting!    250"F
Filter Number:   A-147-12
                         66" I.D.
Barometric Pressure ("Hg);  29.46(avg)
Stack Static Pressure ('^0):   -5.0
Stack Dimensions;	
Plume Appearance:	
Ambient Temperature(°F):	•
Record all Data Every   0.5
Noccle Number;  --  .Dia.(in.); 0.189
Pitot Tube No. 18 ,Corr.Factor*; 0.838
Meter Box No. RAC-I.Corr.Factor!0.974
Meter Isokinetic Factor;    1720
Assumed Moisture(X) :	1	
Condensate Volume(ml);  -2	
                               Minutes
Silica Gel Weight Gain(g); 17
Leak Rate
                                                           CFM at
"Hg
Trav-
erse
Point
No.
T-4



T-3



T-2



T-l




Time
Samp-
ling
(sec)
0
30
60
Max
0
30
60
Max
0
30
60
Max
0
30
60
Max

Clock
14:15



14:42



14:55



15:05




(Telocity
Pressure
("H20>
1.3
1.7


1.2
1.7


1.2
1.5


1.2
1.4


•
AVERAGE (TOTAL)
Stack
Temp
(•F)
110
380
(200)
(380)
105
260
(155)
(260)
110
200
(150)
(220)
110
170
(135)
(185)

.
Dry Gas Meter
Volume
(ft3)
504.265

505.004

505.008

505.749

505.749

506.503

506.503

507.254


( )
Temp(°F)
Inlet
99



101



102



102





Outlet
97



98



100



100





Orifice
Pressure
Differ-
ential
("H20)
1.8
1.6


1.7
1.9


1.7
1.8


1.7
1.75




'liter
Box
Temp
CF)
250



250



250



250





Last
Imp.
Gas
Temp
CF)
70



70



70



70





Sampling
Train
Static
Pressure
("Hg)
2.5



2.5



2.5



2.5





                                   Clayton Environmental Consultants,  Inc.

-------
                                   C-42

                             SAMPLING TRAIN DATA
                                                   (Page 3 of 4)
Company;   Pord  Motor  Company
Source Designation:^	
Date: 	7/2/75  -  7/3/75
                       Coke Battery A Scrubber Inlet
Teat Number;  EPA Method  5  Sample -
Field Person: _ JBS
Filter Number;
                                        Filter  Heater  Setting;   250"P
                                        Probe Heater  Setting;    250'F
                             	 Nozzle  Number;  -- .Dia.(in.);  0.189
              	Pitot Tube  No. 18 .Corr.Factor:  0.838
Barometric Pressure  ("Kg):   29.46  (avg) Meter Box NoJUC-1 .Corr.Factor 0.974
                  A- 147- 12
Stack Static Pressure  ("HgO);  -5.0
Stack Dimensions:	66"  I.D.
Plume Appearance:	_-	
Ambient Temperature (°F) :	..
Record all Data Every    Q.S
                                        Meter  Isokinetic  Factor;
                                        Assumed  Moi»ture(I);    1
                                                                    1720
                                        Condenaate  Volume (ml);   -2
                               Minutes  Leak  Rate
                                        Silica Gel Weight  Galn(g):17 _
                                                     0.020 CFM at   16.5   "Hg
Trav-
erse
Point
No.
S-8



S-7



//3
S-6



S-5




Time
Samp-
ling
(sec)
0
30
60
Max
0
30
60
Max
0
30
60
Max
0
30
60
Max

Clock
15:35



15:45



08:38



09:03




Velocity
Pressure
("H20)
1.3
1.6


1.4
1.7


1.4
1.6


1.4
1.4



AVERAGE (TOTAL)
Stack
Temp
CF)
100
200
(190)
(310)
105
200
(220)
(280)
80
175
(130)
(200)
85
130
(155)
(170)


Dry Gas Meter
Volume
(£t3)
507.256

508.028

508.031

508.842

509.318

510.120

510.120

510.902


( )
TempCF)
Inlet
102



102



98



98





Outlet
100



100



96



96





Orifice
pressure
Differ-
ential
("H20)
1.9



2.0



2.1
1.95


2.05
1.9




filter
Box
Temp
(°F)
250



250



250



250





Last
Imp.
Gas
Temp
(°F)
70



70



70



70





Sampling
Train
Static
Pressure
("Hg)
2.5



2.5



2.5



2.5





                                   Clayton Environmental Consultants, Inc.

-------
                                   C-43

                             SAMPLING TRAIN DATA
                                                   (Page 4 of 4)
Company:   Pord Mot
Source Designation:
Date:      7/3/75
                       Coke Batterv A Scrubber Inlet
Teat Number;  EPA Method  5  Sample.4
Field Peraon:     JB3	
                                        Filter Heater  Setting;   25Q°g
                                        Probe Heater Setting;    25Q°P
                            	  Noccle Number;	,Dia.(in.);ji. 199
                            	  Pltot Tube  No.  18,Corr.Factor;  0.838
Barometric Pressure ("Hg);   29.46 (avg) Meter Box No.RAC-l'«Cerr.Factor 0.974
Filter Humbert   A-147-12
Stack Static Pressure  ("H?0);   -5.0
Stack Dimensions;      66" I.D.
Plume Appearance:	 	
                                        Meter  Isokinetic  Factor;
                                        Assumed Moisture (I);    i
                                                                    1720
                                         Condensate  Volume (ml);    -2
Ambient Temperature(*F);--
Record all Data Every
                          0.5  Minutes
                                        Silica Gel Weight  Cain(g);  17
                                        Leak Rate
                                                           CFM at
"Hg
trav-
erse
Point
No.
S-4



S-3



S-2



S.I




Time
Samp-
ling
(sec)
0
30
60
Max
0
30
60
Max
0
30
60
Max
0
30
60
Max

Clock
09:39



09:54



10:06



10:27


'

(Telocity
Pressure
("H20)
1.4
1.6


1.2
1.4


1.2
1.3


1.0
1.4


•
AVERAGE (TOTAL)
Stack
Temp
(°P)
90
160
(120)
(170)
90
140
(120)
(160)
90
195
(140)
(210)
90
325
(160)
(330)

152
Dry Gas Meter
Volume
(ft3)
510.902

511.700

511.700

512.434

512.434

513.177

513.177

513.872

•
( 11.731)
Temp(°F)
Inlet
98



98



98



98




99
Outlet
96



96



96



96




97
Orifice
Pressure
Differ-
ential
("H20)
2.0
2.1


1.75
1.8


1.75
1.6


1.5
1.5



1.8
niter
Box
Temp
(•F)
250



250



250



250




250
Last
Imp.
Gas
Temp
CF)
70



70



70



70




70
Sampling
Train
Static
Pressure
("Hg)
2.5



2.5



2.5



2.5




2.5
                                   Clayton Environmental Consultants,  Inc.

-------
                                   C-44
                             SAMPLING TRAIN DATA
                                                         (Page  1  of  4)
Company;    Ford Motor Company                   	„
Source Designation:	Coke Battery A Scrubber Inlet
Date:      7/8/75	
Test Number:EPA Method 5  -ffaaple-5
Field Person:	RCM	
Filter Number:
                      Filter Heater  Setting;  250?F
                      Probe Heater Setting:   250°F
A-147-13
Barometric pressure  ("Hg);   29.31
Stack Static Pressure  ("H20) :___4_t
Stack Dimensions:	
Plume Appearance:	
      66" I.p.
Nozzle Number; -- ,Dia.(in.) ; 0.189
Pitot Tube No. IB,Corr.Factor; p.838
Meter Box No.RAC-1 jCorr.Factor; 0.974
Meter Isokinetic Factor;   1720	
Assumed Moisture(X) :	1	
Condensate Volume(ml);  8	
Ambient Temperature(°F);--
Record all Data Every   p. 5
             Minutes
Silica Gel Weight Gain(g):	§_
Leak Rate    0.022 CFM at
"Hg
Trav-
erse
Point
No.
T-8



T-7



T-6



T-5




Time
Samp-
ling
(sec)
0
30
60
Max
0
30
60
Max
0
30
60
Max
0
30
60
Max

Clock
09:28



10:17



10:33



10:43




Velocity
Pressure
("H20)
1.25
1.45
(0.30)
(1.50)
1.45
1.55
(1.40)
(1.60)
1.40
1.45
(1.35)
(1.50.)
1.40
1.50
(0.5)
(1.55)

AVERAGE (TOTAL)
Stack
Temp
(°F>
90
.160
(150)
(175)
92
150
(125)
(160)
95
140
(125)
(155)
95
185
(140)
(205)


Dry Gas Meter
Volume
(ft3)
515.018

515.783

515.785

516.618

516.618

517.417

517.418

518.210


( )
Temp(°F)
Inlet
88



88



100



98





Outle t
82



85



98



98





Orifice
Pressure
Differ-
ential
("H20)
1.85
1.90


2.14
2.08


2.10
2.01


2.09

1.93



?ilter
Box
Temp
(°F)
200



225



205



205





Last
Imp.
Gas
Temp
CF)
73



74



75



76





Sampling
Train
Static
Pressure
("Hg)
3.0



3.0



3.3



3.5





                                   Clayton Environmental  Consultants,

-------
                                    C-45

                             SAMPLING TRAIN DATA

             Ford  Motor  Company
                                                         (Page  2 of 4)
Company:	
Source Designation;   Coke  Battery A Scrubber Inlet
           7/8/75
Date: 	
Test Number;EPA Method 5 Sample-5
Field Person:      RCM	
Filter Heater Setting;   250*F
Probe Heoter Setting;    250°F
Filter Number:  A-147-13
Barometric Pressure  ("Hg);   29.31
Stack Static pressure  ("H?0):  -4.2
Stack Dimensions;    66"  I.D.	
Plume Appearance;      	
NoBile Number;  --  .Dta.(In.): 0.189
Pitot Tube No. 18 ,Corr.Factor;0.838
Meter Box No.RAC-l,Corr.Factor; 0.974
Meter Isokinetic Factor;    1720
Assumed Moisture(I);   1	
Condensate Volume(ml);  8	
Ambient Temperature(°P);
Record all Data Every    0.5
                               Minutes
Silica Gel Weight Cain(g); 5
Leak Rate 	
CFM at
"Hg
Trav-
erse
Point
No.
T-4



T-3



T-2



T-l




Time
Samp-
ling
fsfic}
0
30
60
Max
0
30
60
Max
0
30
60
Max
0
30
60
Max

Clock
10:56



11:41



12:13



12:45




Velocity
Pressure
("H20>
1.30
1.55
(1.30)
(1.65)
1.35
1.45
(1.35)
(1.45)
1.30
1.4
(0.2)
(1.45)
1.05
1.15
(0.8)
(1.20)

AVERAGE (TOTAL)
Stack
Temp
(°P)
94
225
(140)
(235)
96
175
(130)
(185)
98
170
(145)
(180)
95
150
(130)
(165)

•
Dry Gas Meter
Volume
(ft3)
518.211

519.019

519.021

519.802

519.802

520.605

520.605

521.304


( )
Temp(°P)
Inlet
98



101



101



101





Outle t
98



98



98



99





Orifice
Pressure
Differ-
ential
("H20)
1.95
1.88


2.02
1.90


1.94
1.85


1.58
1.56




filter
Box
Temp
(°F)
200



205



185



175





Last
Imp.
Gas
Temp
CF)
74



75



76



78





Sampling
Train
Static
Pressure
("Hg)
3.5



3.5



3.5



3.5





                                   Clayton Environmental Consultants, Znc,

-------
                                   C-46
                             SAMPLING TRAIN DATA
              Ford  Motor  Company
                                                        (Page 3 of 4)
Company;	
Source Designation:    Coke  Battery A  Scrubber Inlet
           7/8/75
Date: _
Test Humbert EPA Method 5 Sample-5
Field Person:	ROM	
Filter Number;    A-147-13	
Barometric Pressure  ("Hg);    29.31
Filter Heater Setting;   250'P
Probe Heater Setting;    250"F
Stack Static Pressure  ("HgO);   -4.2
Stack Dimensions:	66"  I.D.	|_
Plume Appearance:	--	
Ambient Temperature(*F);  --
Record all Data Every
                          0.5   Minutes
Nozzle Number:_--	.Dia. (in.); 0.189
Pitot Tube No.  18,Corr.Factor; 0.838
Meter Box No. RAC-ltCorr.Factor; 0.974
Meter Isoklnetic Factor;    1?20
Assumed Moisture (X) :	i	
Condensate Volume(ml);   8	
Silica Gel Weight Gain(g):5	
Leak Rate
CFM at
"Hg
Trav-
erse
Point
No.
S-8



S-7



S-6



S-5




Time
Samp-
ling
(sec)
0
30
60
Max
0
30
60
Max
0
30
60
Max
0
30
60
Max

Clock
13:05



13:20



13:35



13:45




Velocity
Pressure
("H20)
1.35
1.45
(1.30)
(1.50)
1.40
1.7
(1.35)
(1.7)
1.3
1.45
(1.3)
(1.45)
1.35
1.45
(1.30)
(1.55)

AVERAGE (TOTAL)
Stack
Temp
(°F)
98
210
(145)
(225)
102
200
(150)
(225)
100
190
(145)
(210)
103
175
(155)
(215)


Dry Gas Meter
Volume
(ft*)
521.305

522.085

522.086

522.902

522.902

523.671

523.672

524.452


( )
Temp(°F)
Inlet
101



101



101



101





Outle t
99



99



99



99





Orifice
Pressure
Differ-
ential
("H20)
2.02
1.81


2.08
2.16


1.94
1.85


2.00
1.90




filter
Box
Temp
CF)
215



205



215



215





Last
Imp.
Gas
[emp
(°F)
78



79



81



82





Sampling
Train
Static
Pressure
("Hg)
3.5



4.0



4.0



4.0





                                   Clayton Environmental Consultants,  Inc.

-------
Company:	
Source Designation:
Date:      7/8/75
                      C-47
                SAMPLING TRAIN DATA

Ford Motor Company
                                                         (Page  4  of  4)
           Coke Battery A  Scrubber Inlet
Teat Number;BPA Method 5 Samnle-5
Field Person:       ROM
                            Filter Heater Setting;  250*p
                            Probe Heater Setting;   250*F
Filter Number:   A-147-13
Barometric Pressure  ("Hg);   29.31
Stack Static Pressure  ("H?0)t   -4.2
Stack Dimensions:	66" I.D.	
Plume Appearance:	--	
Ambient Temperature(°F):
                            Nozsle Number; -- ,Dta.(in.); 0,189
                            Pitot Tube No. 18,Corr.Factor;'0.838
                            Meter Box No. RAC-1'iCorr.Factor; Q.974
                            Meter Isokinetic Factor;    1720
                            Assumed Moisture(1);   1	
                            Condensate Volume(ml);   8	
                            Silica Cel Weight Gain(g):  5
Record all Data Every   0.5    Minutes  Leak Rate   0.015  CFM at
                                                            "Hg
Trav-
erse
Point
No.
S-4



S-3



S-2



S-l




Time
Samp-
ling
(s«c}
0
30
60
Max
0
30
60
Max
0
30
60
Max
0
30
60
Max

Clock
14:03



14:21



14:40



14:49




Velocity
Pressure
<"H20>
1.30
1.45
(1.30)
(1.45)
1.25
1.35
(1.30)
(1.40)
1.15
1.45
(1.3)
(1.45;
1.05
1.25
(0.2)
(1.30)

AVERAGE (TOTAL)
Stack
Temp
<°F>
105
170
(135)
(195)
104
135
(170)
(185)
100
200
(150)
(215)
100
180
(145)
(205)

137
Dry Gas Meter
Volume
(ft3)
524.452

525.235

525.237

526.027

526.029

526.786

526.804

527.538


( 12.164)
Temp(°F)
Inlet
101



101



101



102




99
Outlet
99



99



99



101




97
Orifice
pressure
Differ-
ential
("H20)
1.92
1.92


1.85
1.89


1.72
1.82


1.56
1.63



1.90
'liter
Box
Temp
<°F)
210



210



200



215




205
Last
Imp.
Gas
Temp
<-F)
82



82



83



83




78
Sampling
Train
Static
Pressure
("Hg)
4.0



4.0



4.5



4.5




3.7
                                   Clayton Environmental Consultants, Inc.

-------
                                   C-48
                             SAMPLING TRAIN DATA
Company:	
Source Designation:
Ford Motor Company
                                                          (Page 1 of 4)
           Coke Battery A Scrubber  Inlet
           7/10/75
Date: 	
Test Number^PA Method 5 Sample-6
Field Person:	ROM	
Filter Number;      A-190-14	
Barometric Pressure  ("Hg);   29.33.
Stack Static Pressure    _   _
Stack Dimensions:	66""l.D.
Plume Appearance:	--	
                            Filter Heater Setting;   250°F
                            Probe Heater Setting:    250*F
                              -4.7
                            Nozzle Number;  -- .Dia.(in.); 0*187
                            Pitot Tube No. 18.Corr.Factor; 0.838
                            Meter Box No. RAC-1.Corr.Factor; 0.974
                            Meter Isokinetic Factor;    1720
                            Assumed Moisture(X):	l	
                            Condensate Volume (ml):	p_
Ambient Temperature (°F) :	-_;
Record all Data Every   0.5
                   Minutes
                                         Silica Gel Weight Gain(g); 14.5
                                         Leak Rate  0.005  CFM at   16.0 "Hg
Trav-
erse
Point
No.
T-8



T-7



T-6



T-5




Time
Samp-
ling
(sec)
0
30
60
Max
0
30
60
Max
0
30
60
Max
0
30
60
Max

Clock
09:40



09:53



10:17



10:45




Velocity
Pressure
("H20)
1.20
1.50
(1.20)
(1.60)
1.60
1.95
(1.60)
(2.05)
1.30
1.60
(1.30)
(1.65)
1.25
1.45
(1.25)
(1.50)
•
AVERAGE (TOTAL)
Stack
Temp
(°F)
78
175
(140)
(215)
83
450
(175)
(470)
85
190
(130)
(205)
80
150
(125)
(175)


Dry Gas Meter
Volume
(ft3)
540.605

541.347

541.348

542.141

542.143

542.919

542.923

543.676


( )
Temp(eF)
Inlet
72



80



82



82





Outle t
70



75



78



82





Orifice
Pressure
Differ-
ential
("H20)
1.76
1.86


2.36
1.72


1.92
1.98


1.87
1.92




?ilter
Box
Temp
CF)
200



210



215



215





Last
Imp.
Gas
Temp
CF)
68



70



71



73





Sampling
Train
Static
pressure
("Hg)
3.0



3.0



3.0



3.2





                                   Clayton Environmental  Consultants,  Inc,

-------
                                    C-49
                             SAMPLING TRAIN DATA
Company:__
Source Designation:^
Date:     7/10/75
Ford Motor Company
                                                         (Page 2 of 4)
           Coke Battery A Scrubber  Inlet
Teat Number; EPA Method 5 Sample-6
Field Person:	ROM	
Filter Number:
                            Filter Heater Setting;  250°F
                            Probe Heater Setting;   250*F
      A-190-14
Barometric Pressure  ("Hg);   29.33
Stack Static Pressure  ("HgO):   .4.7
Stack Dimensions:	66"  I.D.
Plume Appearance:	-_-	
Ambient Temperature(°F);       	
Record all Data Every
Notcle Number;  --  ,Dia.(in.);  0.187
Pitot Tube No. is «Corr.Factor;-o.838
Meter Box No. RAC-1,Corr.Factor; 0.974
Meter Isokinetic Factor;   1720	
Assumed Moisture(I);    1	
Condenaate Volume(ml);  0	
                            Silica Gel Weight Gain(g); 14.5
             0.5   Minutes  Leak Rate
                  CPM at
"Hg
Irav-
eree
Point
No.
T-4



T-3



T-2



T-l




Time
Samp-
ling
(sec)
0
30
60
Max
0
30
60
Max
0
30
60
Max
0
30
60
Max

Clock
10:57



11:07



11:20
.


12:42




(Telocity
Pressure
("H20)
1.20
1.40
(1.25)
(1.40)
1.25
1.4
(1.25)
_ _
1.20
1.45
(1.20)
(1.45)
1.05
1.30
(1.05)
(1.35)

AVERAGE (TOTAL)
Stack
Temp
(«F)
80
135
(110)
(145)
80
135
(105)
__
82
170
(140)
(200)
80
130
(110)
(150)

.
Dry Gas Meter
Volume
(£t3)
543.678

544.437

544.438

545.200

545.200

545.964

545.965

546.733

•
( )
Temp(°F)
Inlet
90



90



92



83





Outlet
90



90



92



83





Orifice
Pressure
Differ-
ential
("H20)
1.82
1.93


1.90
1.93


1.82
1.89


1.57
1.78




filter
Box
Temp
(•F)
215



225



220



225





Last
Imp.
Gas
Temp
(•F)
76



78



78



80





Sampling
Train
Static
Pressure
("Hg)
3.3



3.5



3.5



3.5





                                   Clayton Environmental Consultants,  Inc.

-------
                                   C-50

                             SAMPLING TRAIN DATA
Company *    Ford Motor  Company
                                                          (Page 3 of 4)
Source Designation:	
Date:      7/10/75	
Test Number;EPA Method 5 Sample-6
Field Person:	RCM	
Filter Number:
   Coke Battery A Scrubber Inlet
                    Filter Heater Setting;   250*7
                    Probe Heater Setting;    250*F
A-190-14
Barometric Pressure  ("Hg);   29.33
Stack Static Pressure  ("H?0);  .4.7
Stack Dimensions:
Plume Appearance:
  66" I.P.
Ambient Temperature("F):	
Record all Data Every   0.5
           Minutes
Nozzle Number;  -- ,Dia.(in.)• p.187
Pitot Tube No.  IS.Corr.Factor; p.838
Meter Box No. RAC-I»Corr.Factor; 0,974
Meter Isokinetic Factor;    1720
Assumed Moisture(I);    1
Condensate Volume (ml):	0	
Silica Gel Height Gain(g):
Leak Rate         CFM at
                                                  14.5
"Hg
rrav
erse
Point
No.
S-8



fi-7



S-6



S-5




Time
Samp-
ling
(sec)
0
30
60
Max
fl
,,30
60
Max_
o
30
60
Max
0
30
60
Max

Clock
12:52



13-37



13;58



14:10




Velocity
pressure
("H20)
1.60
1.75
(1.55)
(1.75)
1.60
2.2
fl.6S\
>
1.5
1.7
(1.40)
(1.755
1.35
1.55
(1.35)
(1.6)

AVERAGE (TOTAL)
Stack
Temp
CF)
90
140
(115)
(160)
92
300
ri7tn
n40*
95
200
(145)
(230)
95
155
(130)
(175)


Dry Gas Meter
Volume
(ft3)
546.733

547.582

5A7.5H1

548. &46

548.447

549.269

549.270

550.050


)
TempCF)
Inle
84



05



90



90





Outle
80



90



90



90





Orifice
Pressur
Differ.
ential
("H20>
2.35
2.36


2.39
2.39


2.21
2.11


1.99
2.07




?ilte
Box
Temp
(•F)
220



215



205



205





Las
Imp
Gas
Tern
(DF
76



76



7«



79





Sampling
Train
Static
Pressure
("Hg)
4.0



k.a



4.0



4.0





                                   Clayton Environmental Consultants,  Inc.

-------
                                   C-51
                             SAMPLING TRAIN DATA
               Ford Motor Company
                                                          (Page 4 of 4)
Company:	
Source Designation;   Coke  Battery A Scrubber inlet
           7/10/75
Date: _
Teat Number; EPA Method  5  Sample-6
Field Person:	ROM	
Filter Heater Setting;   250°P
Probe Heater Setting;    250"F
Filter Number;    A-190-14
Barometric Pressure  ("Hg);   29.33
Stack Static Pressure  ("H;0);  -4.7
Stack Dimensions:	66"  I.P.
Flume Appearance:	--
Ambient Temperature("P);     	
Record all Data Every   0.5
                               Minutes
Nocsle Number;  --  .Dia.(in.); 0.187
Pitot Tube No.  18,Corr.Factor;'o,838
Meter Box Ho. RAC-l'»Corr.Factor; 0.974
Meter Isoklnetlc Factor;    1720
Assumed Moisture(I);    1	
Condensate Volume(ml);    p	
Silica Gel Weight  Gatn(g);   14.5
Leak Rate  0.001   CPM at    15.0  "Hg
Trav-
erae
Point
No.
S-4



S-3



S-2



S-l




Time
Samp-
ling
(sec)
0
30
60
Max
0
30
60
Max
0
30
60
Max
0
30
60
Max

Clock
14:24



14:36



14:52



15:05


'

Velocity
pressure
("H20)
1.20
1.40
(1.20)
(1.40)
1.2
1.55
(1.2)
(1.6)
1.15
1.4
(1.2)
(1.4).
0.95
1.2
(0.92)
(1.25)

AVERAGE (TOTAL)
Stack
Temp
(•F)
95
145
(120)
(155)
90
320
(170)
(345)
95
170
(140)
(180)
95
170
(140)
(185)

142
Dry Gas Meter
Volume
(ft3)
550.050

550.781

550.781

551.521

551.523

552.251

552.252

552.919


( 11.977)
Temp(°F)
Inlet
90



91



92



92




87
Outlet
90



90



90



90




86
Orifice L j
PressurefV"1
Differ- _B°XB
ential *«'
("H20) | ( F)
1.77
1.89


1.79
1.63


1.70
1.82


1.41
1.56



1.92
205



210



210



210




213
Last
Imp.
Gas
Temp
CF)
79



79



79



80




76
Sampling
Train
Static
Pressure
("Hg)
4.0



4.0



4.0



4.0




3.6
                                   Clayton Environmental Consultants,  Xne,

-------
Company:_
Source Designation:^
Date: 	7/14/75"
                       C-52
                SAMPLING TRAIN DATA
Ford Hotor Company
                                                          (Page  1 of 4)
             Coke Battery  A Scrubber  Inlet
Test MumbortEPA Method 5 Sample-7
Pleld Person:	RCM/FIC
                            Filter Heater Setting;  250*F
                            Probe Heater Setting;   250°P
Filter Number;    A-190-08
Barometric Pressure  ("Hg)t   29.63
Stack Static Pressure  <"HgO);  -4.5
Stack Dimensions:	66"  I.D.	
Plume Appearance:
Ambient Temperature (°F) :	__.
Record all Data Every     0.5
                            Nozzle Kumber; -- ,Dta.(in.): 0.187
                            Pitot Tube No. IB ,Corr.Factor; Q.838
                            Meter Box Mo. RAG-1»Corr.Factor; 0.974
                            Meter Isoklnetlc Factor;    1720
                            Assumed Moisture(I);  1	
                            Condensate Volume(ml);  -1	
                   Minutes
Silica Gel Weight Gatn(g);  14,5
Leak Rate   O.QQS  CFM at    17.0 "Hg
Trav-
erse
Point
No.
T-8



T-7



T-6



T-5




Time
Samp-
ling
(a*c)
0
30
60
Max
0
30
60
Max
0
30
60
Max
0
30
60
Max

Clock
06:40



09:23



09:32



09:50




Velocity
Pressure
("H20)
1.30
1.70
(1.30)
(1.75)
1.40
1.55
(1.35)
(1.55)
1.35
1.75
(0.3)
(1.75)
1.25
1.45
(1.25)
(1.50)

AVERAGE (TOTAL)
Stack
Temp
<*F)
70
170
(80)
(180)
70
130
(65)
(135)
73
340
(95)
(365)
70
190
(75)
(205)


Dry Gas Meter
Volume
(ft3)
554.153

554.922

554.925

555.735

555.737

556.509

556.512

557.272


( )
Temp(-F)
Inle
70
(70)
(70)

78



80



80





Outle
70
(70)
(70)

74

"

80



80





Orifice
Pressure
Differ-
ential
("HzO)
1.95
2.13


2,11
2.09


2.04
1.76


1.90
1.80




Filter
Box
Temp
CF)
195
(195)
(195)

200



200



215





Las
imp
Gas
Temp
(°F
68
(68
(68}

66



68



68





Samplin;
Train
Static
Pressure
("Hg)
3.2
(3.2)
(3.2)

3,2



3.2



3.3





                                   Clayton Environmental Consultants, Inc.

-------
Company:_	
Source Designation^
Date:      7/14/75
                        C-53

                SAMPLING TRAIN DATA

Ford Motor Company
                                                          (Page 2 of 4)
            Coke Battery A  Serubbar Inlet
Teat Number; RPA Meyhod 5  Samnle-7
Pield Person:	RCM	
Filter Number;     A-190-08	
Barometric Pressure ("Hg);  29.63
Stack Static Pressure  <"H;0);  -4.5
Stack Dimensions:	66" I.D.	
Plume Appearance:	--	
                            Filter Heater Setting;  2SO*F
                            Probe Heater Setting!   25Q°F
Ambient Temperature (°F) :	-_-
Record all Data Every   0.5
                            Notsle Number; -- ,Dia.(in.); 0.187
                            Pitot Tube No. 18.Corr.Factor; 0.838
                            Meter Box No. RAC-l.Corr.Factor 0.974
                            Meter Isokinetic Factor;   1720	
                            Assumed Moisture(X):	1	
                            Condensate Volume(ml);   -1	
                   Minutes
Silica Cel Weight Cain(g);  14.5
Leak Rate 	 CFM at 	"HB
Trav-
erse
Point
No.
T-4



T-3



T-2



T-i




Time
Samp-
ling
(sec)
0
30
60
Max
0
30
60
Max
0
30
60
Max
0
30
60
Max

Clock
10:22



10:33



10:58



11:10




Velocity
Pressure
<"H20)
1.20
1.45
(1.25)
(1.50)
1.20
1.45
(1.20)
(1.45)
1.15
1.35
(1.10)
(1.35).
1.00
1.30
(1.0)
(1.30)
•
AVERAGE (TOTAL)
Stack
Temp
(°P)
65
180
(75)
(190)
62
155
(72)
(155)
70
165
(85)
(175)
67
240
(85)
(245)


Dry Gas Meter
Volume
(ft*)
557.273

558.020

558.023

558.773

558.773.

559.497

559.499

560.183


C )
Temp(°F)
Inle
74



80



80



80





Outlet
72



78



78



80





Orifice
Pressure
Differ-
ential
("HaO)
1.82
1.80


1.85
1.89


1.74
1.73


1.53
1.49




filter
Box
Temp
CF)
215



210



205



205





Las
Imp
Gas
remn
(°F
70



71



72



71





Sampling
Train
Static
Pr e s s u r e
("Hg)
3.5



3.5



3.5



3.5





                                   Clayton Environmental Consultants, Inc.

-------
                                    C-54
                             SAMPLING TRAIN DATA
Company;   Ford  Motor  Company
                                                         (Page 3 of 4)
Source Designation;   Coke  Battery A Scrubber inlet
            7/14/75
Date: 	
Teat Number; EPA Method 5 Sampie-7
Field person:	ROM	
Filter Number:
Filter Heater Setting;  250°F
Probe Heater Setting;   250"P
                  A-190-08
Barometric Pressure ("Hg)t  29.63
Stack Static Pressure  ("HgO); -4.5
                     66" I.D.
Stack Dimensions:_
Plume Appearance:	--
Ambient Temperature(*F): --
Record all Data Every   0.5
                               Hinutes
Nozzle Number;  --  ,Dia.(in.);p.187
Pitot Tube No. 18 ,Corr.Factor;0.838
Meter Box No. RAC-IiCorr.FactonQ.974
Meter Isokinetic Factor;    1720
Assumed Moisture (I):	i
Condensate Volume (ml):	_j.	
Silica Gel Weight  Gain(g);     14.5
Leak Rate 	  CFM at 	"Hg
Trav-
erse
Point
No.
S-8



S-7



S-6



S-5




Time
Samp-
ling
(sec)
0
30
60
Max
0
30
60
Max
0
30
60
Max
0
30
60
Max

Clock
12:45



12:55



13:18



13:38




Velocity
Pressure
("H20)
1.45
1.65
(1.45)
(1.70)
1.40
1.55
(1.40)
(1.60)
1.35
1.6
(0.2)
(1.6)
1.25
1.45
(1.30)
(1.50)
•
AVERAGE (TOTAL)
Stack
Temp
(•F)
77
175
( 90)
(185)
80
155
(100)
(180)
80
180
( 90)
(185)
80
250
( 90)
(260)


Dry Gas Meter
Volume
(ft3)
560.186

560.999

561.000

561.770

561.773

562.554

562.555

563.298


( )
Temp("F)
Inlet
80



80



80



80





Outlet
80



80



80



80





Orifice
Pressure
Differ-
ential
("H20)
2.17
2.09


2.08
2.03


2.01
2.01


1.86
1.64




Filter
Box
Temp
(°F)
210



215



200



205





Last
Imp.
Gas
Temp
(°F)
68



66



68



68





Sampling
Train
Static
Pressure
("Hg)
3.5



3.5



3.5



3.5





                                   Clayton Environmental Consultants,  Inc.

-------
                                   C-55
                             SAHPLING TRAIN DATA
Companyi   Ford Motor  Company
                                                         (Page 4 of  4)
Source Designation!   Coke  Battery A Scrubber Inlet
            7/14/75
Date: 	
Teat Humbert PA Method 5 Sample-7
Field Person:	ROM	
TllCez Number:	A-190-08	
Barometric Pressure ("Hg);   29.63
Filter Heater Setting:,
Probe Heater Setting;
250T
                                                                 250«F
Stack Static Pressure ("H?0);  -4.5
Stack Dimensionst      66" I.D.
Pluae Appearance:	—
Hocsle Number;  -- .Die.(in.);0.187
Pitot Tube Mo. 18 tCorr.Factor ;"0.838
Meter Box No. RAC-LCert.Paeton p.974
Meter Isokinetic  Factor;   1720	
Assumed Moisture (X):	j	
Condenaate Volume (ml):	_i	
Ambient Temperature(*F):	
Record all Data Every    0.5
                               Minutes
Silica Gel Weight Catn(g);    14.5
Leak Rate  p.005  CFM at   15.p
        "Hg
trav-
erse
Point
Mo.
6-4



S-3



S-2



S-l




Time
Samp-
ling
(•ec}
0
30
60
Max
0
30
60
Max
0
30
60
Max
0
30
60
Max

Clock
13:47



13:58



14:10



14:24




Velocity
Pressure
("H20)
1.15
1.30
(1.15)
(1.30)
1.15
1,40
(1.15)
(1.45)
1.15
1.35
(1.1)
(1.40)
0.95
1.15
(0.98)
(1.1)

AVERAGE (TOTAL)
Stack
Temp
CF)
80
170
( 85)
(185)
80
210
( 85)
(220)
75
180
( 95)
(195)
83
100
( 95)
(100)

130
Dry Gas Meter
Volume
(ft3)
563.300

564.021

564.022

564.735

564.737

565.474

565.475

566.146


C 11.654)
TempCF)
Inle
80



80



80



80




79
Outlet
80



80



80



80




78
Orifice
Pressure
Differ.
ential
("H20)
1.71
1.66


1.71
1.68


1.73
1.70


1.41
1.51



1.83
filter
Box
Temp
CF)
215



215



215



215




208
Last
Imp.
Gas
Temp
CF)
70



72



73



72




69
Sampling
Train
Static
Pressure
("Hg)
3.8



3.8



4.0



4.0




3.5
                                   Clayton Environmental Consultants, Inc.

-------
                                   C-56

                             SAMPLING TRAIN DATA

            Ford Motor  Company
Company j	
Source Designation;   Coka  Battary A Scrubber inlet
                                                         (Page 1 of 4)
           7/13/75
Date: 	
Teat Humbert EPA Method 5 Sample-8
Field Peraon:	FIC/GMS	
Filter Heater Setting;   230°P
Probe Heater Setting;    230°g
Filter Number;    A-190-01
Barometric Pressure  ("Hg);    29.60
Stack Static Pressure  ("H,0);  -4.5
Stack Dimensions ;J    66"  I.D.	
Plume Appearance:	--	
Ambient Temperature(*F);     	
Nocile Number;.,   .Dia.(in.);  0.187
Pitot Tube No. 18  .Corr.Factor;o.838
Meter Box No. RAC-IiCorr.Factor; Q.974
Meter Isokinetic  Factor;     1720
Assumed Moisture (Z):	i
Condensate Volume (ml):	-1
                                         Silica  Gel  Weight  Cain(g);   17.6
Record all Data Every    0.5    Minutes   Leak  Rate
70
140
(120)
(140)
80
130
(130)
(140)
80
260
(110)
(270)
110
180
(110)
(180)


Dry Gas Meter
Volume
(ft3)
566.482
566.9
567.426

567.426
567.8
568.248

568.248
568.6
569.050

569.050
569.3
569.777


( )
Temp('F)
Inlet
74
74
(74)

84
84
(84)

94
94
(94)

94
94
(94)



Outlet
72
72
(72)

76
76
(76)

84
84
(84)

84
84.
(84)



[Orifice
Pressure
{Differ-
ential
(MH20)
2.0
2.1
(2.0)

2.0
2.1
(2.1)

1.6
1.7
(1.6)

1.5
1.6
(1.6)



Filter
Box
Temp
CF)
250
250
(250)

250
250
(250)

250
250
(250)

250
250
(250)



Last
Imp.
GSi
Temp
CF>
68
68
(68)

68
68
(68)

68
68
(68)

68
68
(68)



Sampling
Train
Static
Pressure
("Hg)


















                                   Clayton Environmental Consultants,  Inc.

-------
                                   C-57

                             SAMPLING TRAIN DATA
Companyt   Ford Motor  Company
                                                          (Page  2 of 4)
Source Designation!    Coke  Battery A Scrubber Inlet
Date:     7/15/75	
              Filter Heater Setting.;  2SO*F
Test Number; EPA Method 5 Sample-8	
Field Person!      FIG/CMS	
Filter Number:	A-190-01	
Barometric Pressure  ("Hg);  29.60
Stack Static Pressure  ("H?0);  -4.5
Stack Dimensions:	66"  I.D.	
Plume Appearance:	--	
Ambient Temperature(*F):
Record all Data Every
              Probe Heater Setting;   250°F	
              Noccle Number;  —  .Dia,(in.);0.187
              Pitot Tube No. 18 ,Corr.Factor;Q.836
              Meter Box No. RAC-liCorr.Factor; 0.974
              Meter Isokinetic Factor:   1720
              Assumed Moisture (X):	],	
              Condensate Volume (ml):	-1	
              Silica Gel Weight Gain(g);    17.6
0.5  Minutes  Leak Rate
CFM at
"Hg
Trav-
erse
Point
No.
T-4



T-3



T-2



T-l




Time
Samp-
ling
(sec)
0
30
60
Max
0
30
60
Max
0
30
60
Max
0
30
60
Max

Clock
09:58



10:54



11:04



11:25




Velocity
Pressure
<"H20)
1.1
1.4
(1.1)
(1.4)
1.1
1.6
(1.2)
(1.6)
1.1
1.5
(1.3)
(1.5.)
1.0
1.2
(1.1)
(1.2)

AVERAGE (TOTAL)
Stack
Temp
(°F)
80
140
(110)
(140)
90
200
( 90)
(220)
90
240
(120)
(240)
90
190
(100)
(190]


Dry Gas Meter
Volume

72
72


76
76
(76]

76
76
(76]







Sampling
Train
Static
Pressure
("HR)








2.2



2.2





                                   Clayton Environmental Consultants,  Inc.

-------
                                   C-58

                             SAHPLINC TRAIN DATA
Company;    Ford Motor  Company
                                                         (Page 3 of 4)
Source Designation;  Coke Battery A Scrubber Inlet
         7/15/75
Date:
Teat Number; EPA Method 5 Sample-8,
Field Person;     FIC/GMS	
Filter Number:	A-190-01	
Barometric Pressure  ("Hg); 29.60
Stack Static Pressure
Stack Dimensions;    66"  I.D.
Plume Appearance:	-
         Filter Heater Setting:
         Probe Heater Setting:
                        250°F-
                                                                 25Q°F
                             : -4.5
         Nozzle Number;  — .Dia.(in.);0.187
         Pitot Tube No.18 ,Corr.Factor; 0.838
         Meter Box No. RAC-I,Corr.Factor; 0.974
         Meter Isokinetic Factor;     1720
         Assumed Moisture(1):	1
         Condensate Volume (ml):	-1
Ambient Temperature(°F):	
Record all Data Every   Q.5
Minutes
Silica Gel Weight Gain(g);  17.6
Leak Rate 	 CFM at 	"Hg
Trav-
erse
Point
No.
S-8



S-7



S-6



S-5




Time
Samp-
ling
(sec)
0
30
60
Max
0
30
60
Max
0
30
60
Max
0
30
60


Clock
11:40



11:56



13:00



13:25


1

Velocity
Pressure
("H20)
1.4
1.9
(1.3)
(1.9)
1.5
1.8
(1.5)
(1.8)
1.4
1.5
(1.4)

1.1
1.4
(1.3)


AVERAGE (TOTAL)
Stack
Temp
(°F)
90
190
(110)
(190)
90
220
(110)
(220)
90
150
(110)

90
220
(120)



Dry Gas Meter
Volume
(ft3)
572.620
573.0
573.362

573.362
573.8
574.188

574.188
574.5
574.963

574.963
575.3
575.732


( )
Temp(°F)
Inlet
100
100
aoo)

100
100
(100)

100
100
(100)

100
100
(100)



Outlet
94
96
(94)

94
94
(94)

98
98
(98)

98
98
(98)



Orifice
Pressure
Differ-
ential
("H20)
1.9
2.0
(1.8)

2.1
2.8
(2.3)

2.1
2.2
(2.1)

1.6
1.7
(1.6)



Filter
Box
Temp
(°F)
250
250
(250)

250
250
(250)

250
250
(250)

250
200
(250)



Last
Imp.
Gas
Temp
(°F)
76
76
W

76
76
(76)

76
76
(76)

76
76
(76)



Sampling
Train
Static
Pressure
("Hg)
2.2



2.4
2.4


2.4









                                   Clayton Environmental Consultants,  Inc.

-------
                                   C-59

                             SAMPLING TRAIN DATA
Conpony;   Pord Motor  Company
                                                         (Page 4 of 4)
Source Designation:
Date:      7/15/75
Coke Battery A Scrubber  Inlet
Teat Number;EPA Method 5 Sample-8..
Field Person;    FIC/GMS	
Filter Number;     A-190-01	
Barometric pressure  ("Hg)t  29.60
Stack Static Pressure ("H;0);  -4.5
Stack Dimensions;    66" I.D.	
Plume Appearance:	--	
                  Filter Heater Setting;  250"F
                  Probe Heater Setting;   250°F
                  Noisle Number; -- .Dla.(In.);Q.187
                  Pltot Tube Me.18 .Corr.Factor;p.838
                  Meter Box No. RAG-1,Corr.Factor: 0.974
                  Meter Isoklnetlc Factor;   1720
                  Assumed Moisture(I);    1	
                  Condensate Volume(ml);   -1	
Ambient Temperature(°F):
                  Silica Gel Weight Caln(g); 17.6
Record all Data Every    0.5   Minutes   Leak  Rate<0-005_ CFM at
                                                  "Hg
Trav-
erse
Point
No.
S-4



S-3



S-2



S-l




Time
Samp-
ling
(sec)
0
30
60
Max
0
30
60
Max
0
30
60
Max
0
30
60
Max

Clock
13:33



13:45



14:04



14:09


'

Velocity
Pressure
("H20)
1.1
1.5
(1.2)
(1.5)
1.1
1.5
(1.2)
(1.5)
1.1
1.4
(1.1)
(1.4.)
0.85
1.0
(0.90)
(1.1)
•
AVERAGE (TOTAL)
Stack
Temp
(°F)
90
220
(110)
(240)
90
220
(110)
(220)
100
240
(100)
(240)
100
210
(110)
(210)

143
Dry Gas Meter
Volume
(£t3)
575.733
576.0
576.480

576.480
576.8
577.180

577.180
577.5
577.890

577.890
578.1
578.544

•
< 11.747 )
Temp(°F)
Inlet
100
100
(100)

104
104
<104?

104
104
(104)

104
104
(104>


96
Outlet
98
98
(98)

100
100
£iqoj

100
100
(100)

100
100
(100)


92
Orifice
Pressure
Differ-
ential
("H20)
1.6
1.7
(1.6)

1.6
1.7
(1.6)

1.6
1.7
(1.6)

1.2
1.3
(1.2)


1.8
filter
Box
Temp
(°F)
250
250
(250)

250
250
(250)

250
250
(250)

250
200
(250)


245
Last
Imp.
Gas
Temp
CF)
81
81
(81)

81
81
(81)

81
81
<81)

81
81
(81)


75
Sampling
Train
Static
Pressure
("Hg)
2.4



2.4












2.3
                                   Clayton Environmental Consultants,  Inc.

-------
                                   C-60

                             SAMPLING TRAIN DATA
Company;  Ford Motor Company
                                                          (Page 1 of 4)
Source Designation:^
Date:     7/16/75
    Coke Battery A Scrubber Inlet
Teat Number;EPA Method 5 Samole-9
Pleld Person;    PIC/GMS	
Pilter Number:
                      Pilter Heater  Setting;   250°F
                      Probe Heater Setting;    250°P
A-190-12
Barometric Pressure  ("Hg):  29.60
Stack Static Pressure  ("HgO); -4.5
Stack Dimensions:_
Plume Appearance:
   66" I.D.
Nozzle Number; -,  ,Dia.(in.);Q.187
Pltot Tube No. 18 ,Corr.Factor; 0.838
Meter Box No. RAC-l.Corr.Factor; 0.974
Meter Isoklnetlc Factor;   1720
Assumed Moisture(Z):	1
Condensate Volume (ml):	-1	
Ambient Temperature(°F):
                      Silica Gel Weight Galn(g);   16
Record all Data Every    0.5   Minutes   Leak Rate
                                         CFM  at
                                 "Hg
Trav-
erse
Point
No.
T-8



T-7



T-6



T-5




Time
Samp-
ling
(sec)
0
30
60
Max
0
30
60
Max
0
30
60
Max
0
30
60
Max

Clock
08:24



08:40



08:53



09:34




Velocity
Pressure
("H20)
1.05
1.3
(1.1)
(1.3)
1.4
1.5
(1.4)
(1.6)
1.3
1.6
(1.5)
(1.6) .
1.3
1.5
(1-2)
(1.5)
•
AVERAGE (TOTAL)
Stack
Temp
<«F)
70
160
(100)
(160)
80
150
(110)
(160)
90
300
(100)
(420)
80
220
(120)
(220)


Dry Gas Meter
Volume
(ft3)
578.956
579.3
579.700

579.700
580.1
580.500

580.500
580.8
581.271

581.271
581.6
582.05


( )
Temp(°F)
Inlet
80
80
(80)

86
86
(86)

90
90
(90)

94
94
(94)



Outlet
80
80
(80)

85
85
(85)

88
88
(88)

92
92
(92)



Orifice
Pressure
Differ-
ential
("H20)
1.5
1.6
(1.5)

2.1
2.2
(2.1)

1.9
1.8
(1.9)

2.0
2.1
(2.0)



Filter
Box
Temp
CF)
250
250
(250)

250
250
(250)

250
250
(250)

250
250
(250)



Last
Imp.
Gas
Temp
(°F)
68
68
(68)

68
68
(68)
• •
68
68
(68)

68
68
(68)



Sampling
Train
Static
Pressure
("Hg)




2.8



2.8



2.4





                                   Clayton Environmental  Consultants,  Inc.

-------
Company:	
Source Designation:	
Date:         7/16/75
                       C-61
                 SAMPLING TRAIN DATA

Ford Motor Company
                                                        (Page  2 of 4)
             Coke  Battery A  Scrubber Inlet
Teat Number;EPA Method 5 Sample.9
Field Person:	PIC/GMS	
Filter Number:
                             Filter Heater Setting;  250'F
                             Probe Heater Setting;   250*F
       A-190-12
Barometric Preaaure ("Hg);  29.60
Stack Static Pressure  ("HgO); -4.5
Stack Dimensions;    66" I.D.	
Plume Appearance:	--	
Ambient Temperature(°P):	
Record all Data Every    0.5
                    Minutes
Noccle Number;  --  .Dia.(in.);0.187
Pitot Tube No.  18,Corr.Faetort0.838
Meter Box No. RAC-I.Corr.Factor 0.974
Meter laokinetic Factor;  1720
Assumed Moisture (X):	1	
Condenaate Volume (ml):	-I	
Silica Gel Weight Galn(g);  16
Leak Rate         CFM at 	"Hg
rrav-
erae
Point
No.
T-4



U-3



T-2



T-l




Time
Samp-
ling
(sec)
0
30
60
Max
0
30
60
Max
0
30
60
Max
0
30
60
Max

Clock
09:41



09:52



10:06



10:35




(Telocity
Preaaure
("H20)
1.3
1.4
(1.3)

1.3
1.4
(1.3)

1.05
1.2
(1.1)
(1.2)
0.85
1.2
(0.9)
(1.2)
•
AVERAGE (TOTAL)
Stack
Temp
(°F)
290
220
( 90)

90
200
(120)

90
190
(100)
(190)
90
160
(110)
(160)


Dry Gas Meter
Volume
(ft3)
582.05
582.4
582.81

582.81
583.1
583.579

583.579
583.9
584.27

584.27
584.5
584.91

•
( )
TempCF)
Inlet
96
96
(96)

98
98
(98)

100
100
(100)

104
104
(104]



Outlet
96
96
(96)

98
98
(98)

99
99
(99)

100
100
(100)



Orifice
Pressure
Differ-
ential
("H20)
1.8
1.9
(1.8)

1.8
1.9
(1.8)

1.5
1.6
(1.5)

1.2
1.3
(1.2)



filter
Box
Temp
CF)
250
250
(250)

250
250
(250)

250
250
(250)

250
250
(250)



Last
Imp.
Gas
Temp
CF>
70
70
(70)

70
70
[Sampling
Train
Static
Pressure
("Hg)
2.8



2.8

(70)|

70
70

2.6

(7oJ

70
70
(70)




2.4





                                   Clayton Environmental Consultants, Inc.

-------
                                   C-62

                             SAMPLING TRAIN DATA
Company;    Ford Motor  Company
                                                         (Page  3  of  4)
Source Designation;    Coke  Battery A  Scrubber Inlet
           7/16/75
Date: _
Test Number;EPA Method 5 Sample-9
Field Person:	FIC/GMS	
Filter Number:	A-190-12	
Barometric Pressure  ("Hg);  29.60
Stack Static Pressure  ("H20) :_-4J_5_
Stack Dimensions:	66"  I.D.	
Plume Appearance:	
         Filter Heater Setting:
         Probe Heater Setting:
                         250'F
                                                                 230°F
Ambient Temperature(8F) :	
Record all Data Every   0.5
Minutes
Nozzle Number;  —  ,Dia.(in.);  0.187
Pitot Tube No. 18 ,Corr.Factor;  0.838
Meter Box No. RAC-liCorr.Factor; 0.974
Meter Isokinetic Factor;    1720
Assumed Moisture (1):	1
Condensate Volume (ml):	-1
Silica Gel Weight  Gain(g);    16
Leak Rate 	  CFM at 	"Hg
Trav-
erse
Point
No.
S-8



S-7



S-6



S-5




Time
Samp-
ling
<8ec?
0
30
60
Max
0
30
60
Max
0
30
60
Max
0
30
60
Max

Clock
10:50



11:09



11:23



11:37




Velocity
Pressure
("H20)
1.2
1.9
(1.3)
(1.9)
1.4
1.5
(1.5)
(1.5)
1.2
1.3
(1.2)
(1.2)
1.1
1.35
(1.1)


AVERAGE (TOTAL)
Stack
Temp
<°F>
90
>600
(130)
(>600)
100
210
(110)
(210)
100
210
(HO)
(220)
100
210
(110)
(210)


Dry Gas Meter
Volume
(ft3)
584.91

585.65

585.65
585.9
586.3

586.3
586.8
587.05

587.05

587.76


( )
Temp(°F)
Inlet
102
102
(102)

102
102
(102)

102
102
(102)

102
102
(102)



Outlet
100
100
(100)

100
100
(100)

100
100
(100)

100
100
(100)



Orifice
Pressure
Differ-
ential
("H20)
1.5
1.6
(1.5)

2.0
2.1
(2.0)

1.7
1.8
(1-7)

1.65
1.7
(1.65]



?iiter
Box
Temp
CF)
250
250
(250)

250
250
(250)

250
250
(250)

250
250
(250)



Last
Imp.
Gas
Temp
(•*)
76
76
(76)

76
76
(76)

76
76
(76)

76
76
(76)



Sampling
Train
Static
Pressure
("HR)
2.4



2.4



2.4



2.4





                                   Clayton Environmental Consultants,  Inc.

-------
Companyt	
Source Designation^
Date:      7/16/75
                       C-63

                SAMPLING TRAIN  DATA

Ford Motor Company
                                                         (Page 4 of 4)
           Coke Battery A Scrubber  Inlet
Teat Humbert EPA Method 5 Sample-9.
Field Person:	FIC/GMS	
Filter Number:
                            Filter Heater Setting;   250'F
                            Probe Heater Setting;    250"F
        A-190-12
Barometric Pressure  ("Hg);  29.60
Stack Static Pressure  ("HgO);  -4.5
Stack Dimensions:_
Plume Appearance:
         66" I.D.
Ambient Temperature (°F):
Record all Data Every
Nocsle Number;  __  ,Dia.(in.); Q.187
Pitot Tube No.  iSiCorr.Factor;p'.838
Meter Box No. RAG-1.Corr.Factor; 0.974
Meter Isokinetic Factor;   1720	
Assumed Moisture (1):	j	
Condensate Volume (ml):	-1	
                            Silica Gel Weight Gain(g):	16
             0.5   Minutes  Leak Rate  
-------
                                  C-64

                             SAMPLING TRAIN DATA
Company;   Ford  Motor  Company
                                                          (Page 1 of 5)
Source Designation!    Coke  Battery A Scrubber Outlet
            6/24/75
Date: 	
Test Numbert EPA Method  5  Sample-1
Field Person:	RJG	
Filter Number;     A-147-24	
Barometric Pressure ("Hg); Ayg. 29.78
Stack Static Pressure ("H;0); -0.21
Stack Dimensions;    90"  I.D.	
Plume Appearance:	--	
Filter Heater Setting:
Probe Heater Setting:
250
                                                                  75
Ambient Temperature(°F):	
Record all Data Every   0.5
                               Minutes
NoBzle Number;  --  ,Dia.(in.);Q.256
Pitot Tube No.  19.Corr.Factor; 0.854
Meter Box No. RAC-4.Corr.Factor; 0.991
Meter Isokinetic Factor;     1685
Assumed Moisture(Z):	
Condensate Volume (ml):	2
Silica Gel Weight  Gain(g):_
Leak Rate          CFM at
                                                                       16
        "Hg
Trav-
erse
Point
No.
E-6


E-5


E-4


E-3


E-2




Time
Samp-
ling
(sec)
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60


Clock
09:43


10:36


10:52


11:03


11:17




Velocity
Pressure
("H20)
0.35
0.35

0.33
0.33

0.27
0.27

0.23
0.23

0.18
0.18


•
AVERAGE (TOTAL)
Stack
Temp
(°F>
124
130

125
136

125
127

124
127

125
126




Dry Gas Meter
Volume
(ft3)
657.919

658.616
658.663

659.347
659.356

660.004
660.024

660.597
660.606

661.128


( )
Temp(°F)
Inlet
78
78

84
84

85
85

85
85

85
85




Outlet
78
78

84
84

85
85

85
85

85
85




Orifice
Pressure
Differ-
ential
("H20)
1.61
1.57

1.54
1.50

1.27
1.26

1.07
1.07

0.84
0.84




Filter
Box
Temp
CF)
245
245

260
260

245
245

230
230

275
275




Last
Imp.
Gas
Temp
(•F)
82
82

82
82

88
88

88
88

88
88




Sampling
Train
Static
Pressure
("Hg)
1.0
1.0

1.0
1.0

1.0
1.0

1.0
1.0

1.0
1.0




                                   Clayton Environmental  Consultants,  Inc.

-------
                                   C-65

                             SAMPLING TRAIN DATA
Company;    Ford  Motor  Company
                                                         (Page 2 of 5)
Source Designation:.
Date:     6/24/75
Coke Battery A Scrubber Outlet
Teat Number;EPA Method 5 Sample-1
Field Person;      RJG	
                 Filter Heater Setting;   250
                 Probe Heater Setting;     75
Filter Number:    A-147-24
Barometric Pressure  ("Hg);  Avg.29.78
Stack Static Pressure  ("H;0);  .0.21
Stack Dimensions!     90"  I.D.	
Plume Appearance:	
Ambient Temperature(°F):
Record all Data Every     0.5  Minutes   Leak Rate
                 Noccle Number;  -- .Dia.(in.);0.256
                 Pitot Tube No. 19 • Corr.Factor;' 0.854
                 Meter Box No. RAC-4, Corr.Factor; 0.991
                 Meter Isokinetic Factor:     1685
                 Assumed Moisture(X):	
                 Condensate Volume (ml):	2
                 Silica Gel Weight Gain(g):
16
                                   CFM at
  "Hg
Trav-
erse
Point
No.
B-l


N-6


N-5


N-4


N-3




Time
Samp-
ling
(sec)
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60


Clock
11:32


11:46


11:58


13:30


13:40


*

Velocity
pressure
("H20)
0.16
0.16

0.68
0.68

0.77
0.77

0.76
0.76

0.65
0.65


•
AVERAGE (TOTAL)
Stack
Temp
(°F)
125
125

125
130

125
145

126
125

126
124



-
Dry Gas Meter
Volume

Temp(T)
Inlet
84
84

85
85

86
86

86
86

88
88




Outlet
84
84

85
85

86
86

86
86

88
88




Orifice
Pressure
Differ-
ential
("H20)
0.74
0.74

3.17
3.12

3.59
3.50

3.55
3.55

3.04
3.04




filter
Box
Temp
<°F)
275
275

265
265

265
265

275
275

260
260




Last
Imp.
Gas
Temp
(°P>
90
90

92
92

92
92

96
96

92
92




Sampling
Train
Static
Pressure
("Hg)
1.0
1.0

1.0
1.0

1.0
1.0

1.0
1.0

1.0
1.0




                                   Clayton Environmental  Consultants,  Inc.

-------
                                    C-66
                             SAMPLING TRAIN DATA
Company;   Ford Motor Company
                                                         (Page 3 of 5)
Source Designation;   Coke Battery A Scrubber Outlet
         6/24/75  - 6/25/75
Date:
Test Number;EPA Method 5 Sample-1
Field Person:	RJG/GMS	
Filter Heater Setting:
Probe Heater Setting:
250
                                                                  75
Filter Number;   A-147-24
Barometric Pressure  ("Hg); Ava. 29.78
Stack Static Pressure  ("H?0);   -0.21
Stack Dimensions:	90" I.D.	
Plume Appearance:	--	
Ambient Temperature(°F); --
Record all Data Every   0.5
                               Minutes
Nozzle Number;--  .Dla.(In.); 0.256
Pltot Tube No.19 .Corr.Factort 0.854
Meter Box No. RAC-4iCorr.Factor 0.991
Meter Isoklnetlc Factor:    1685
Assumed Moisture(Z):	
Condensate Volume (ml):	2
Silica Gel Weight Galn(g):
Leak Rate         CFM at
                                                                       16
        "Hg
Trav-
erse
Point
No.
N-2


6/25
N-l


W-6


W-5


W-4



Time
Samp-
ling
(sec )
0
30
60

0
30
60
0
30
60
0
30
60
0
30
60

Clock
14:26



09:46


10:05


10:18


10:29



Velocity
Pressure
("H20)
0.60
0.60


0.41
0.41

0.61
0.61

0.70
0.70.

0.68
0.68


AVERAGE (TOTAL)
Stack
Temp
CF)
125
124


125
125

135
135

130
140

120
120



Dry Gas Meter
Volume
(ft3)
665.794

666.729
^
666.751

667.488
667.488

668.345
668.345

669.166
669.166

670.098

( )
Temp("F)
Inlet
84
84


80
80

70
70

70
70

70
70



Outlet
84
84


80
80

70
70

70
70

70
70



Orifice
Pressure
Differ-
ential
("H20)
2.79
2.79


1.89
1.89

2.6
2.6

2.7
3.1

3.1
3.1



filter
Box
Temp
CF)
270
270


250
250

270
270

274
274

275
275



Last
Imp.
Gas
Temp
(°F)
74
74


70
70

70
70

75
75

76
76



Sampling
Train
Static
Pressure
("Hg)
1.0
1.0


1.0
1.0

1.0
1.0

1.0
1.0

1.0
1.0



                                   Clayton Environmental Consultants,  Inc.

-------
                                   C-67
                             SAMPLING TRAIN DATA
Companyt   Ford Motor  Company
                                                         (Page 4 of 5)
Source Deiignation;   Coke Battery A Scrubber Outlet
             6/25/75
Date:	
Teat Number SPA Method 5  Sample-l
Field Person:	RJG/GM8	
Filter Heater Setting:
Probe Heater Setting:
250
                                                                  75
Filter Number;   A-147-24
Barometric Pressure  ("Hg);Avg. 29.78
Stack Static Pressure  ("H?0):   -0.21
Stack Dimensions;    90"  I.D.	
Plume Appearance:	--	
Ambient Temperature (°F) :	__.
Record all Data Every   0.5
                               Minutes
NocEle Number;  --  .Dla.(in.);0.256
Pitot Tube No. 19 ,Corr.Factor;'p.854
Meter Box No. RAC-4»Corr.Factor; p.991
Meter Isokinetic Factor;   1685	
Assumed Moisture(X):	
Condensate Volume (ml):	2	
Silica Gel Weight  Gain(g):
Leak Rate          CFM at
                                                                     16
        "Hg
Trav-
erse
Point
No.
tf-3


W-2


W-l


S-6


S-5




Time
Samp-
ling
(sec)
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60


Clock
10:40


12:53


13:10


13:32


13:42




Velocity
Pressure
("H20)
0.68
0.68

0.55
0.55

0.40
0.40

0.32
0.32

0.30
0.30


•
AVERAGE (TOTAL)
Stack
Temp
(°F)
140
140

155
135

140
130

140
140

130
125



-
Dry Gas Meter
Volume
(ft3)
670.098

671.044
671.044

671.873
671.873

672.572
672.572

673.216
673.216

673.811


( )
Temp(°F)
Inlet
70
70

75
75

75
75

75
75

75
75




Outlet
70
70

75
75

75
75

75
75

75
75




Orifice
Pressure
Differ.
ential
<"H20)
3.0
3.0

2.3
2.0

1.6
1.6

1.4
1.4

1.1
1.3




filter
Box
Temp
CF)
250
250

270
270

250
250

250
250

250
250




Last
Imp.
Gas
Temp
<°FJ
77
77

78
78

81
81

81
81

82
82




Sampling
Train
Static
Pressure
("Hg)
1.0
1.0

1.0
1.0

1.0
1.0

1.0
1.0

1.0
1.0




                                   Clayton Environmental Consultants,  Inc.

-------
                                    C-68

                             SAMPLING TRAIN DATA
            Ford Motor  Company
Company:
Source Designation;    Coke  Battery A  Scrubber Outlet
                                                          (Page 5 of 5)
          6/25/75
Date: 	
Test Number;EPA Method 5 Sample-1
Field Person;     TRJ/GMS	
Filter Heater Setting;   250
Probe Heater Setting;     75
Filter Number:   A-I47-24
Barometric Pressure  ("Hg); Avg.  29.78
Stack Static Pressure  ("H20):
Stack Dimensions:_
Plume Appearance:
                      90"  I.D.
Ambient Temperature (°F) :	-_.
Record all Data Every     0.5
                               Minutes
Nozzle Number;--   ,Dia.(in.);0.256
Pitot Tube No. 19  .Corr.Factor;  0.854
Meter Box No. RAC-4,Corr.Factor; 0.991
Meter Isokinetic  Factor;    1685
Assumed Moisture(X):	
Condensate Volume(ml);         2	
Silica Gel Weight  Gain(g):
Leak Rate          CFM at
                                                                      16
"Hg
Trav-
erse
Point
No.
S-4


S-3


S-2


S-l







Time
Samp-
ling
(sec)
0
30
60
0
30
60
0
30
60
0
30
60





Clock
13:53


14:03


14:17


14:28







Velocity
Pressure
("H20)
0.25
0.25

0.20
0.20

0.15
0.15

0.15
0.15
.





AVERAGE (TOTAL)
Stack
Temp
(«F)
125
145

135
130

140
165

130
125






131
Dry Gas Meter
Volume

-------
                                  C-69

                             SAMPLING TRAIN DATA
Company;   Ford Motor Company
                                                         (Page 1 of 5)
Source Designation:
                       Coke Battery A Scrubber Outlet
           6/26/75
Date: m	
Teat Number; EPA Method 5 Sample-2
Field Person:	RJG/GMS	
Filter Number:	A-147-32	
Barometric Pressure ("Hg); Avg. 29.54
Stack Static Pressure  ("HgO);  -0.21
Stack Dimensions;    90"  I.D.	
Plume Appearance:	--	
Filter Heater Setting;    250
Probe Heater Setting:	75
Ambient Temperature(°F) :	•
Record all Data Every    0.5
                               Minutes
Nocile Number;  — ,Dia.(in.); 0.256
Pitot Tube No.19 ,Corr.Factor; 0.854
Meter Box No. RAC-4iCorr.Factor; 0.991
Meter Isoklnetic Factor;  1685	
Assumed Moisture(1):	
Condensate Volume (ml):	2	
Silica Gel Weight Gain(g):
Leak Rate         CFM at
                                                                     1B.S
"Hg
Trav-
erse
Point
No.
E-6


B-5


E-4


E-3

"
E-2




Time
Samp-
ling
(sec)
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60


Clock
09:25


10:16


10:39


10:49


11:02


'

Velocity
Pressure
("H20)
0.40
0.40

0.33
0.33

0.28
0.28

0.22
0.22

0.18
0.18


•
AVERAGE (TOTAL)
Stack
Temp
(°F)
123
•
125

126
130

120
125

125
120

123
124



•
Dry Gas Meter
Volume
(ft3)
676.022

676.738
676.780

677.458
677.474

678.135
678.149

678.726
678.733

679.292

•
. .
Temp(°F)
Inlet
70
70

72
72

74
74

76
76

78
78




Outlet
70
70

72
72

74
74

76
76

78
78




Orifice
Pressure
Differ-
ential
("H20)
1.75
1.75

1.50
1.48

1.28
1.28

1.01
1.00

0.83
0.83




(filter
Box
Temp
CF)
250
250

200
200

255
255

280
280

235
235




Last
Imp.
Gas
Temp
CF)
75
75

80
80

78
78

77
77

76
76




Sampling
Train
Static
Pressure
("Hg)
1.0
1.0

1.0
1.0

1.0
1.0

1.0
1.0

1.0
1.0




                                   Clayton Environmental Consultants, Inc.

-------
                                   C-70
                             SAMPLING TRAIN DATA

             Ford Motor Company
Company:	       	
Source Designation;   Coke Battery A Scrubber Outlet	
Date:      6/26/75	  Filter  Heater  Setting:
Test Number; EPA Method  5  Sample-2	  Probe Heater  Settlng:_
Field Person:       RJG/GMS
                                                         (Page 2 of  5)
                                                                 250
                                                                  75
Filter Number:   A-147-32
Barometric Pressure  ("Hg):Avg. 29.54
Stack Static Pressure  C^O):  -0.21
Stack Dimensions:	90" I.D.	
Plume Appearance:	--	
Ambient Temperature(°F):
Noccle Number;  — .Dia.(In.); 0.256
Pltot Tube No.  19.Corr.Factor; 0.854
Meter Box No. RAC-4,Corr.Factor; 0.991
Meter Isoklnetlc Factor;    1665
Assumed Moisture(I):	
Condensate Volume (ml):	2
Silica Gel Weight Gain(g):
                                                                       18.5
Record all Data Every    0.5   Minutes   Leak  Rate
                                                           CFM at
                                "Hg
Trav-
erse
Point
No.
E-l


N-6


N-5


N-4


N-3




Time
Samp-
ling
(sec)
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60


Clock
11:25


11:39


12:55


13:10


13:32




Velocity
Pressure
("H20)
0.16
0.16

0.73
0.73

0.83
0.83

0.78
0.78

0.70
0.70


•
AVERAGE (TOTAL)
Stack
Temp
(°F)
120
120

122
122

126
145

130
130

130
125




Dry Gas Meter
Volume
(ft3)
679.305

679.800
679.800

680.804
680.831

681.869
681.885

682.912
682.920

683.916


( )
Temp(°F)
Inlet
80
80

78
78

78
78

78
78

79
79




Outlet
80
80

78
78

78
78

78
78

79
79




Orifice
Pressure
Differ-
ential
("H20)
0.75
0.75

3.36
3.36

3.82
3.75

3.56
3.56

3.17
3.22




filter
Box
Temp
(°F)
280
280

255
255

210
210

220
220

265
265




Last
Imp.
Gas
Temp
(°F)
82
82

82
82

82
82

84
84

88
88




Sampling
Train
Static
Pressure
("Hg)
1.0
1.0

1.0
1.0

1.0
1.0

1.0
1.0

1.0
1.0




                                   Clayton Environmental Consultants,  Inc.

-------
                                   C-71
                             SAMPLING TRAIN DATA
                                                         (Page 3 of 5)
Company;   Ford  Motor  Company
Source Designation:
Date:     6/26/75
                      Coke Battery A Scrubber Outlet
Teat Number;EPA Method 5 SampIe-2
Field Person:	RJG/GMS	
                                        Filter Heater  Setting:    250
                                        Probe Heater Setting:	75
Filter Number:    A-147-32
                             	  Noetic Number;  -- ,Dia.(in.);  0.256
                             	  Pitot Tube No. 19 .Corr.Factor; '0.854
Barometric Pressure ("Hg);  Avg. 29.54  Meter Box No. RAC-4* Corr.Factor; 0.991
Stack Static Pressure ("H?0);  -0.21    Meter Isoklnetic  Factor;     1685
Stack Dimensions;    90" I.D.	  Assumed Moisture (X):	
Plume Appearance:	-^	
Ambient Temperature(°F):
Condensate Volume (ml):	2
Silica Gel Weight Cain(g);    ia.5
Record all Data Every   0.5    Minutes   Leak  Rate
                                                           CFM  at
                                HHg
Trav-
erse
Point
No.
N-2


N-l


W-6


W-5


W-4




Time
Samp-
ling
(sec)
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60


Clock
13:37


13:45


14:08


14:38


14:58


'

(Telocity
Pressure
("H20)
0.58
0.58

0.42
0.42

0.62
0.62

0.70
0.70

0.76
0.76



AVERAGE (TOTAL)
Stack
Temp
(°F)
126
126

125
126

130
130

125
130

123
126



•
Dry Gas Meter
Volume
(ft3)
683.933

684.850
684.858

685.645
685.661

686.600
686.648

687.646
687.682

688.720

•
( )
Temp("F)
Inlet
80
80

80
80

80
80

80
80

80
80




Outlet
80
80

80
80

80
80

80
80

80
80




Orifice
Pressure
Differ-
ential
("H20)
2.68
2.68

1.94
1.94

2.83
2.83
•
3.23
3.20

3.50
3.50




filter
Box
Temp
(°F)
240
240

255
255

255
255

250
250

200
200




Last
Imp.
Gas
Temp
CP)
84
84

82
82

83
83

80
80

83
83




Sampling
Train
Static
pressure
("Hg)
1.0
1.0

1.0
1.0

1.0
1.0

1.0
1.0

1.0
1.0




                                   Clayton Environmental Consultants,  Inc.

-------
                                  C-72

                             SAMPLING TRAIN DATA
Company;    Ford Motor Company
                                                         (Page  4  of  5)
Source Designation;  Coke Battery A Scrubber Outlet
Date:      6/26/75   -  6/27/75	   Filter  Heater  Setting;   250
                                         Probe Heater  Setting:
                                   75
Teet Number;EPA Method 5 Sample-2
Field Person:	RJG/GMS	
Filter Number;    A-147-32	
Barometric Pressure  ("Hg);  Avg. 29.54  Meter  Box  No. RAC-4.Corr.Factor; Q.991
Stack Static Pressure  ("HgO);   -0.21   Meter  Isokinetic  Factor;   1685
Stack Dimensions:	90" I.D.	
Plume Appearance:	--	
                                        Noccle  Number;  -- .Dia.(in.);Q.2S6
                                        Pitot Tube  No. 19 .Corr.Factor;  0,854
                                        Assumed  Moisture(Z):
Ambient Temperature(°F):	
Record all Data Every    Q.5
	  Condensate Volume (ml):	2	
:	  Silica Gel Weight Gain(g);  18.5
Minutes  Leak Rate 	 CPM at 	"Hg
Trav-
erse
Point
No.
W-3


6/27
W-2


W-l


S-6

«
S-5



Time
Samp-
ling
(sec)
0
30
60

0
30
60
0
30
60
0
30
60
0
30
60

Clock
15:04



10:40


11:08


11:20


11:58



Velocity
Pressure
("H20)
0.70
0.70


0.62
0.62

0.45
0.45

0.36
0.36

0.27
0.27


AVERAGE (TOTAL)
Stack
Temp
(°F)
125
125


126
125

130
130

137
132

142
128



Dry Gas Meter
Volume
(ft3)
688.730

689.737
-
690.036

690.996
690.996

691.793
691.793

692.486
692.486

693.013

( )
Temp(°F)
Inlet
82
82


75
75

76
76

80
80

80
80



Outle t
82
82


75
75

76
76

80
80

80
80



Orifice
Pressure
Differ-
ential
("H20)
3.24
3.24


2.8
2.8

2.1
2.1

1.6
1.6

1.2
1.2



Filter
Box
Temp
(°F)
240
240


235
235

240
240

235
235

225
225



Last
Imp.
Gas
Temp
(°F)
84
84


80
80

80
80

82
82

85
85



Sampling
Train
Static
Pressure
("Hg)
1.0
1.0


1.0
1.0

1.0
1.0

1.0
1.0

1.0
1.0



                                   Clayton Environmental Consultants,  Inc.

-------
                                   C-73

                             SAMPLING TRAIN DATA
Company;    Ford Motor Company
                                                         (Page  5 of 5)
Source Designation:  Coke Battery A Scrubber Outlet
           6/27/75
Date:
Teat Number; EPA Method  5  Sample-2
Field Person:	CMS	
         Filter Heater Setting:
         Probe Heater Setting:
                         250
                                                                  75
Filter Number:   A-147-32
Barometric Pressure ("Hg); AVK. 29.54
Stack Static Pressure ("^0);  -0.21
Stack Dimensions;   90" I.D.	
Plume Appearance:	--	
Ambient Temperature(°F);
Record all Data Every
                       0.5
Minutes
Noicle Number;  --  .Dia.(in.); 0.256
Pitot Tube No. 19 .Corr.Factor; 0.854
Meter Box No. RAC-4.Corr.Factor; 0.991
Meter Isokinetic Factor;     1685
Assumed Moisture(X) :	
Condensate Volume (ml):	2
Silica Gel Weight  Gain(g):_
Leak Rate          CFM at
                                                                       18.5
"Hg
Frav-
erse
Point
No.
S-4


S-3


S-2


S-l







Time
Samp-
ling
(sec)
0
30
60
0
30
60
0
30
60
0
30
60





Clock
13:25


13:40


14:05


14:24





'

Velocity
Pressure
("H20)
0.26
0.26

0.21
0.21
•
0.19
0.19

0.15
0.15





•
AVERAGE (TOTAL)
Stack
Temp
(°F)
125
124

130
128

130
125

125
142






127
Dry Gas Meter
Volume
(ft3)
693.013

693.615
693.615

694.168
694.168

694.677
694.677

695.158





( 18.392)
Temp(°F)
Inlet
80
80

80
80

82
82

82
82






78
Outlet
82
82

82
82

84
84

84
84






79
Orifice
Pressure
Differ-
ential
("H20>
1.2
1.2

0.96
0.96

0.86
0.87

0.69
0.67






2.08
filter
Box
Temp
(•F)
270
270

295
290

255
255

280
280






247
Cast
Imp.
Gas
Temp
CF)
82
82

86
86

88
88

86
86






82
Sampling
Train
Static
Pressure
("Hg)
1.0
1.0

1.0
1.0

1.0
1.0

1.0
1.0






1.0
                                   Clayton Environmental Consultants, Inc,

-------
                                    C-74
                             SAMPLING TRAIN DATA
            Pord Motor Company
Company:
Source Designation;   Coke Battery A Scrubber Outlet
                                                         (Page 1 of 5)
Date:    6/30/75
Teat Number; EPA Method 5  Sample-3
Field Person:	RJG/GMS	
                                        Filter  Heater  Setting;   250
                                        Probe Heater  Setting;     75
Filter Number;   A-147-36
Barometric Pressure ("Hg); Avg. 29.70
Stack Static Pressure  ("^0);  -0.21
Stack Dimensions;    90" I.D.	
Plume Appearance:	--	
Ambient Temperature (°F) :
Record all Data Every   0.5
                               Minutes
Nozzle Number;  -- ,Dla.(in.);Q.256
Pitot Tube No.19 ,Corr.Factor; 0.854
Meter Box No. RAC-4,Corr.Factor; 0,991
Meter Isokinetic Factor;   1685
Assumed Moisture(Z):	
Condensate Volume (ml):	2	
Silica Gel Weight Caln(g);   20
Leak Rate 	 CFM at 	"Hg
Trav-
erse
Point
No.
E-6


E-5


E-4


E-3


E-2




Time
Samp-
ling
<8ec)
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60


Clock
08:54


09:05


09:20


09:43


09:54




(Telocity
Pressure
("H20)
0.40
0.40

0.32
0.32

0.26
0.26

0.22
0.22

0.19
0.19


•
AVERAGE (TOTAL)
Stack
Temp
CF>
125
124

122
126

123
130

120
123

120
125




Dry Gas Meter
Volume
(ft3)
695.304

696.048
696.064

696.741
696.754

697.388
697.422

698.088
698.113

698.667


( )
TempCF)
Inlet
76
76

78
78

79
79

84
84

86
86




Outlet
76
76

78
78

79
79

84
84

86
86




Orifice
Pressure
Differ-
ential
("H20)
1.83
1.83

1.47
1.47

1.19
1.17

1.03
1.02

0.89
0.89




filter
Box
Temp
(°F)
250
250

240
240

275
275

240
240

275
275




Last
Imp.
Gas
Temp
(•F)
82
82

82
82

84
84

86
86

90
90




Sampling
Train
Static
Pressure
("Hg)
1.0
1.0

1.0
1.0

1.0
1.0

1.0
1.0

1.0
1.0




                                   Clayton Environmental Consultants, Inc.

-------
                                   C-75
                             SAMPLING TRAIN DATA
Company;   Ford  Motor  Company
                                                         (Page 2 of 5)
Source Designation;    Coke  Battery A Scrubber Outlet
          6/30/75
Date: 	
Teat Number; EPA Method S Sample-3 r
Field Person:	RJG/GMS	
Filter Number:	A- 147-36	
Barometric Pressure  ("Hg); Ava.  29.70
Stack Static Pressure  ("HgO);  -0.21
Stack Dimensions:	90"  I.D.	
Plume Appearance:	=_=	
Filter Heater Setting;    250
Probe Heater Setting:	75
Ambient Temperature(°F):	
Record all Data Every     0.5
                               Minutes
Nocsle Number;—   .Dia. (in. ) ;0.256
Pitot Tube No. 19  .Corr.Factor;0.854
Meter Box No. RAC-4.Corr.Factor; 0.991
Meter Isokinetic  Factor;   1685	
Assumed Moisture (I):	
Condensate Volume (ml):	2	
Silica Gel Weight  Catn(g);   20
Leak Rate 	  CFM at 	"Hg
Trav-
erse
Point
No.
E-l


N-6


N-5


N-4


N-3




Time
Samp-
ling
(sec )
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60


Clock
10:03


10:11


10:27


10:45


10:56




velocity
Pressure
("H20)
0.13
0.13

0.70
0.70

0.78
0.78

0.75
0.75

0.68
0.68


•
AVERAGE (TOTAL)
Stack
Temp
CF)
120
124

125
130

123
130

125
132

125
132




Dry Gas Meter
Volume
(ft3)
698.681

699.126
699.136

700.062
700.100

701.147
701.170

702.210
702.230

703.229


C )
TempCF)
Inlet
86
86

86
86

87
87

87
87

88
88




Outle t
86
86

86
86

87
87

87
87

88
88




Orifice
Pressure
Differ-
ential
("H20)
0.62
0.61

3.20
3.15

3.66
3.60

3.51
3.47

3.18
3.14




?ilter
Box
Temp
CF)
250
250

280
280

270
270

270
270

250
250




Last
Imp.
Gas
Temp
CF)
92
92

93
93

90
90

92
92

93
93




Sampling
Train
Static
Pressure
("Hg)
1.0
1.0

1.0
1.0

1.0
1.0

1.0
1.0

1.0
1.0




                                   Clayton Environmental Consultants,  Inc,

-------
                                   C-76
                             SAMPLING TRAIN DATA
Company;   Ford Motor Company
                                                          (Page 3 of 5)
Source Designation;   Coke Battery A Scrubber Outlet
Date:   6/30/75
Teat Number;EPA Method 5 Sample-3
Field Peraon:    RJG/GMS
         Filter Heater Setting:
         Probe Heater Setting:
                         250
                          75
Filter Number:  A-147-36
Barometric Pressure  ("Hg); Avg. 29.70
Stack Static Pressure  ("H?0);  -0.21
Stack Dimensions!  90" I.D.	
Plume Appearance:	
Ambient Temperature(°F):	
Record all Data Every    0.5
Minutes
Nozzle Number; -- ,Dia.(in.); 0.256
Pitot Tube No.19 ,Corr.Factor; 0.854
Meter Box No. RAC-4tCorr.Factor; 0.991
Meter laokinetic Factor;    1685
Assumed Moisture(Z):	
Condensate Volume (ml):	2
Silica Gel Height Gain(g);    20
Leak Rate         CFM at
"Hg
Trav-
erse
Point
No.
N-2


N-l


W-6


W-5


W-4




Time
Samp-
ling
(sec)
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60


Clock
12:20


12:47


13:30


13:50


14:02




Velocity
Pressure
("H20)
0.58
0.58

0.42
0.42

0.60
0.60

0.68
0.68

0.73
0.73



AVERAGE (TOTAL)
Stack
Temp
(°F)
128
130

120
124

128
130

120
125

126
126




Dry Gas Meter
Volume
(ft3)
703.288

704.227
704.257

705.042
705.127

706.068
706.084

707.088
707.102

708.132


( )
Temp(eF)
Inlet
89
89

87
87

89
89

89
89

88
88




Outle t
89
89

87
87

89
89

89
89

88
88




Orifice
Pressure
Differ-
ential
("H20)
2.71
2.71

1.97
1.96

2.81
2.79

3.22
3.19

3.42
3.42




filter
Box
Temp
(•F)
240
240

255
255

250
250

260
260

260
260




Last
Imp.
Gas
Temp
(°F)
92
92

92
92

90
90

90
90

93
93




Samplinj
Train
Static
Pressure
("Hg)
1.0
1.0

1.0
1.0

1.0
1.0

1.0
1.0

1.0
1.0




                                   Clayton Environmental Consultants,  Inc.

-------
                                  C-77
                             SAMPLING TRAIN DATA
             Ford Motor  Company
                                                          (Page 4 of 5)
Company:__	
Source Designation;   Coke  Battery A  Scrubber Outlet
          6/30/75  - 7/1/75
Date:
Test Number: EPA Method 5 Sample-3
Field Person;     RJG/CMS	
Filter Number:
Filter Heater Setting;     250
Probe Heater Setting:	75
                   A-147-36
Barometric Pressure  ("Hg); Avg.  29.70
Stack Static Pressure  ("H20):  -0.21
Stack Dimensions;
Plume Appearance:
                       90"  i.p.
Ambient Temperature (°F):	
Record all Data Every   0.5
                               Minutes
Noetic Number;  -- .Dia.(in.);  0.256
Pltot Tube No. 19 .Corr.Factor;  0.854
Meter Box No. RAC-4»Corr.Factor; 0.991
Meter Isokinetic Factor;   1685	
Assumed Moisture(I):	
Condensate Volume (ml):	2	
Silica Gel Weight Gain(g):
Leak Rate         CFM at
                                                                     20
"Hg
Trav-
erse
Point
No.
W-3


W-2


W-l


S-6


7/1
S-5



Time
Samp-
ling
(sec)
0
30
60
0
30
60
0
30
60
0
30
60

0
30
60

Clock
14:15


14:23


14:58


15:13



08:51



(Telocity
Pressure
("H20)
0.70
0.70

0.58
0.58

0.42
0.42

0.37
0.37


0.35
0.35


AVERAGE (TOTAL)
Stack
Temp
(°F>
122
135

124
132

130
130

125
125


125
143



Dry Gas Meter
Volume
(ft3)
708.148

709.161
709.168

710.102
710.149

710.927
710.942

711.679

711.917

712.675

( )
Temp(°F)
Inlet
88
88

89
89

89
89

88
88


82
82



Outlet
88
88

89
89

89
89

88
88


82
82



Orifice
Pressure
Differ.
ential
("H20)
3.30
3.25

2.72
2.69

1.95
1.95

1.73
1.73


1.62
1.54



Filter
Box
Temp
(°F)
255
255

255
255

250
250

—
—


270
270



Last
Imp.
Gas
Temp
(°F)
96
96

96
96

92
92





89
89



Sampling
Train
Static
Pressure
("Hg)
1.0
1.0

1.0
1.0

1.0
1.0

1.0
1.0


1.0
1.0



                                   Clayton Environmental Consultants, Inc,

-------
                                   C-78

                             SAMPLING TRAIN DATA

             Ford Motor Company
Company:__	
Source Designation;   coke Battery A Scrubber Outlet
                                                          (Page  5  of  5)
             7/1/75  -7/2/75
Date: 	
Test Kumber;EPA Method 5 Sample-3
Field Person;   RJG/GMS	
Filter Humbert   A-147-36	
Barometric Pressure  ("Kg);  Avg. 29.70
Stack Static Pressure ("H?0);   -0.21
Stack Dimensions;    90" I.D.	
Flume Appearance:	
Filter Heater Setting;   250
Probe Heater Setting;    75
Ambient Temperature(°F);
Record all Data Every    0.5
                               Minutes
Noccle Number;  ,. ,Dia. (in. ); Q.256
Pitot Tube No.19 ,Corr.Factor; 0.654
Meter Box Ho. RAC-4,Corr.Factor; 0.991
Meter Isoklnetic Factor;    1685
Assumed Moisture(1):	
Condensate Volume (ml):	2
Silica Gel Weight Cain(g);    20
Leak Rate         CFM at
"Hg
Trav-
erse
Point
No.
S-4


7/2
S-3


S-2


S-l






Time
Samp-
ling
(8ec?
0
30
60

0
30
60
0
30
60
0
30
60




Clock
09:35



09:21


09:28


09:46






/elocity
Pressure
("H20)
0.23
0.23


0.18
0.18

0.16
0.16

0.14
0.14





AVERAGE (TOTAL)
Stack
Temp
(*F)
134
135


120
120

125
130

120
120





126
Dry Gas Meter
Volume
(ft*)
712.682

713.248

713.394

713.931
713.931

714.417
714.417

714.886




( 18.541)
Temp(°F)
Inlet]
82
82


95
95

93
93

93
93





87
Outlet
82
82


95
95

93
93

93
93





87
Orifice
Pressure
Differ-
ential
("H20)
1.05
1.05


0.86
0.86

0.76
0.75

0.67
0.67





2.05
filter
Box
Temp
CF>
250
250


250
250

265
265

250
250





257
Last
Imp.
Gas
lemp
CF)
88
88


92
92

93
93

90
90





90
Sampling
Train
Static
pressure
("HR)
1.0
1.0


1,0
1.0

1.0
1.0

1.0
1.0





1.0
                                   Clayton Environmental  Consultants,  Inc.

-------
                                   C-79
                             SAMPLING TRAIN DATA
Company;   Ford Motor Company
                                                          (Page  1 of 4)
Source Designation;    Coke  Battery A  Scrubber Outlet
          7/2/75
Date: 	
Test Number; EPA Method 5 Sample-4
Field Person:	RJG/GMS	
Filter Number:
Filter Heater Setting:
Probe Heater Setting:
250
                                                                   75
                     A-147-37
Barometric Pressure  ("Hg);  Avg.  29.46
Stack Static Pressure  <"H?0);    -0.21
Stack Dimensions:	
Plume Appearance:	
                        90"  I.D.
Ambient Temperature(*F) :	.
Record all Data Every   0.5
                               Minutes
Koczle Number;--  .Dia.(in.);Q.256
Pitot Tube No. 19 JCorr.Factor:0.854
Meter Box No. RAC-4.Corr.Factor; 0.991
Meter Isokinetic  Factor;   1685	
Assumed Moisture(I):	
Condensate Volume(ml);       -5
Silica Gel Weight Gain(g);   15
Leak Rate 	 CFM at 	"Hg
Trav-
erse
Point
No.
E-4


E-3


E-2.


E-l


N-4




Time
Samp-
ling
(sec '
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60


Clock
13:27


13:35


13:45


13:55


14:15




Velocity
Pressure
("H20)
0.35
0.35

0.27
0.27

0.23
0.23

0.17
0.17

0.70
0.70


•
AVERAGE (TOTAL)
Stack
Temp
(°F>
125
130

121
125

130
130

124
134

120
130




Dry Gas Meter
Volume
(ft3)
715.012

715.722
715.722

716.357
716.357

716.970
716.970

717.483
717.483

718.472


( )
Temp(°F)
Inle
90
90

90
90

90
90

90
90

90
90




Outlet
90
90

90
90

90
90

90
90

90
90




Orifice
Pressure
Differ-
ential
("H20>
1.65
1.63

1.28
1.27

1.07
1.07

0.80
0.77

3.30
3.25




Filter
Box
Temp
(°F)
250
250

250
250

250
250

250
250

250
250




Las
Imp
Gas
Temp
(°F
97
97

98
98

98
98

98
98

98
98




Sampling
Train
Static
Pressure
("Hg)
1.0
1.0

1.0
1.0

1.0
1.0

1.0
1.0

1.0
1.0




                                   Clayton Environmental Consultants, Inc.

-------
                                   C-80
                             SAMPLING TRAIN DATA
Company;    Ford Motor Company
                                                         (Page 2 of 4)
Source Designation;  Coke Battery A Scrubber Outlet
           7/2/75
Date: _
Test Number;EPA Method 5 Sample-4
Field Person:	RJG/GMS
Filter Number:
Filter Heater Setting:
Probe Heater Setting:
250
                                                                  75
                    A-147-37
Barometric Pressure  ("Hg); Avg. 29.46
Stack Static Pressure  ("HgO):  -0.21
Stack Dimensions:
Plume Appearance:
                     90" I.D.
Ambient Temperature(°F):	.
Record all Data Every   Q.5
                               Minutes
Nocele Number;  --  ,Dia.(in.);0.256
Pitot Tube No. 19 ,Corr.Factor; 0.854
Meter Box No. RAC-4,Corr.Factor; 0.991
Meter Isokinetic Factor;     1685
Assumed Moisture(X):	
Condensate Volume (ml):	-5
Silica Gel Weight  Gatn(g):    15
Leak Rate 	  CFM at 	"Hg
Trav-
erse
Point
No.
N-3


N-2


N-l


W-4


W-3




Time
Samp-
ling
(sec)
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60


Clock
14:42


14:55


15:05


15:35


15:45




Velocity
Pressure
("H20)
0.82
0.82

0.80
0.80

0.50
0.50

0.62
0.62

0.70
0.70


•
AVERAGE (TOTAL)
Stack
Temp
(°F)
123
126

121
124

123
123

121
125

125
126




Dry Gas Meter
Volume
(ft3)
718.472

719.545
719.545

720.602
720.602

721.448
721.448

722.410
722.410

723.416


( )
Temp(°F)
Inlet
90
90

90
90

90
90

90
90

90
90




Outle t
90
90

90
90

90
90

90
90

90
90




Orifice
Pressure
Differ-
ential
("H20)
3.87
3.86

3.79
3.78

2.36
2.36

2.93
2.92
.
3.29
3.29




filter
Box
Temp
<°F)
250
250

250
250

250
250

250
250

250
250




Last
Imp.
Gas
Temp
(°F)
98
98

98
98

98
98

96
96

96
96




Sampling
Train
Static
Pressure
("Hg)
1.0
1.0

1.0
1.0

1.0
1.0

1.0
1.0

1.0
1.0




                                   Clayton Environmental Consultants,  Inc.

-------
                                    C-81
                             SAMPLING TRAIN DATA
            Ford Motor Company
                                                         (Page  3  of  4)
Company:	
Source Designation;   Coke  Battery A Scrubber Outlet
         7/3/75
Date:
Test Number; EPA Method  5  Sample-4 .
Field Person;_    RJG/GMS	
Filter Number:
Filter Heater Setting;   250
Probe Heater Setting;     75
                   A-147-37
Barometric Pressure  ("Hg);  Ava. 29.46
Stack Static Pressure  ("H;0);  -0.21
Stack Dimensions:_
Plume Appearance:
                      90"  I.D.
Ambient Temperature(°F):	.
Record all Data Every   0.5
                               Minutes
Nozzle Number;  -- ,Dia.(in.); 0.256
Pitot Tube No.  19,Corr.Factor; p.854
Meter Box No. RAC-4.Corr,Factor; 0.991
Meter Isokinetic Factor;     1685
Assumed Moisture(Z):	
Condensate Volume (ml):	-5
Silica Gel Weight Gatn(g);    15
Leak Rate 	 CFM at 	"Hg
Trav-
erse
Point
No.
W-2


W-l


S-4


S-3


S-2




Time
Samp-
ling
(sec)
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60


Clock
08:38


09:03


09:39


09:54


10:06




Velocity
Pressure
("H20)
0.64
0.64

0.48
0.48

0.35
0.35

0.23
0.23

0.20
0.20



AVERAGE (TOTAL)
Stack
Temp
(°F>
120
120

120
120

120
120

120
120

123
125




Dry Gas Meter
Volume
(£t3)
723.463

724.417
724.417

725.240
725.240

726.039
726.057

726.637
726.665

727.224


( )
Temp(°F)
Inlet
76
76

78
78

79
79

80
80

82
82




Outlet
76
76

78
78

79
79

80
80

82
82




Orifice
Pressure
Differ-
ential
("H20)
2.95
2.95

2.23
2.23

1.63
1.63

1.07
1.07

0.93
0.92




Filter
Box
Temp
(°F)
250
250

250
250

250
250

250
250

250
250




Last
Imp.
Gas
Temp
CF>
80
80

80
80

82
82

84
84

84
84




Sampling
Train
Static
Pressure
("Hg)
1.0
1.0

1.0
1.0

1.0
1.0

1.0
1.0

1.0
1.0




                                   Clayton Environmental Consultants,  Inc.

-------
                                   C-82
                             SAMPLING TRAIN DATA
             Ford Motor  Company
Compony:_
Source Deatgnatton;    coke Battery A Scrubber Outlet
                                                          (Page 4 of 4)
           7/3/75
Date: _
Test Number; EPA Method 5  Sample-4..
Field Person;     RJG/GMS	
Filter Number:
Filter Heater Setting;  250
Probe Heater Setting;    75
                  A-147-37
Barometric Pressure  ("Hg);Avg. 29.46
Stack Static Pressure  ("H?0); -0.21
Stack Dimensions:_
Plume Appearance:
                      90"  I.D.
Ambient Temperature (T); —
Record all Data Every
                         0.5   Minutes
Nozzle Number;  --  ,Dia.(in.); Q.256
Pitot Tube No.19 .Corr.Factor; 0.854
Meter Box No. RAC-4iCorr.Factor; p.991
Meter Isokinetic Factor;    1685	
Assumed Moisture(I):	
Condensate Volume (ml):	-5	
Silica Gel Weight  Cain(g);   15
Leak Rate 	  CFM at 	"Hg
Trav-
erse
Point
No.
S-l
















Time
Samp-
ling
(sec)
0
30
60














Clock
10:27
















Velocity
Pressure
("H20)
0.15
0.15










•




AVERAGE (TOTAL)
Stack
Temp
CF)
120
123















124
Dry Gas Meter
Volume
(£t3)
727.224

727.710














( 12.492)
Temp(°F)
Inlet
83
83















86
Outlet
83
83















86
Orifice
Pressure
Differ-
ential
("H20)
0.70
0.70















2.11
?iiter
Box
Temp
(°F)
250
250















250
Last
Imp.
Gas
Temp
<°F>
84
84















92
Sampling
Train
Static
Pressure
<"HR)
1.0
1.0















1.0
                                   Clayton Environmental  Consultants,  Inc.

-------
                                   C-83

                             SAMPLING TRAIN DATA

              Ford  Motor  Company
Company}	
Source Designation;   Coke  Battery A Scrubber Outlet
                                                         (Page 1 of 4)
         7/8/75
Date:
Teat Number; EPA Method  5  Sample-5
Field Pereont     RGK	
Filter Number;     A-147-14	
Barometric Pressure  ("Hg);   29.31
Filter Heater Setting;   200
Probe Heater Setting;     80
Stack Static Pressure  ("H?0)t -0.21
Stack Dimensions;    90"  I.D.
Plume Appearance:	--	
Nocsle Number;  --  ,Dla. (in. ) ;j). 256
Pitot Tube No. 19 .Corr.FactortQ.854
Meter Box No. RAC-4«Corr.Factor; 0.991
Meter Isokinetlc Factor;   1685	
Assumed Moisture(1):	
Condensate Volume (ml):	-3	
Ambient Temperature(°F);  —
Record all Data Every   0.5
                               Minutes
Silica Gel Weight Cain(g);  16
Leak Rate
CFM at
"Hg
Trav-
erse
Point
No.
E-4


B-3


E-2


E-l


N-4




Time
Samp-
ling
(sec)
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60


Clock
09:28


10:17


10:33


10:43


10:56




Velocity
Pressure
r (»H2o)
0.37


0.37

•
0.32


0.20

.
0.7



•
AVERAGE (TOTAL)
Stack
Temp
(°F)
130
130
(130)
128
128
(130)
125
125
(128)
130
130
(130)
125
132
(132)



Dry Gas Meter
Volume
(ft3)
727.973

728.744


729.473


730.167


730.712


731.706


( )
Temp(°F)
Inlet
80


83

(83)
83


83

(83)
83





Outlet
80


83

(83)
83


83

(83)
83





Orifice
Pressure
Differ-
ential
("H20)
1.75


1.75


1.5


0.9


3.3





filter
Box
Temp
CF)
235


240


240


240


240





Last
Imp.
Gas
Temp
CF)
92


96


95


95


92





Sampling
Train
Static
Pressure
("Hg)
2.5


2.5


2.5


2.5


5.0





                                   Clayton Environmental Consultants,  Inc.

-------
                                    C-84
                             SAMPLING TRAIN DATA
Conpany;    Ford  Motor  Company
                                                         (Page  2  of  4)
Source Designation;   Coke  Battery A Scrubber Outlet
          7/8/75
Date:
Teat Humbert EPA Method S Sample -5
Field Person;
Filter Number:
Barometric Pressure  ("Hg);  29.31
                                         Filter Heater Setting:
                                         Probe  Heater Setting:
200
                                                                   80
                    A- 14 7 -14
Stack Static pressure  ("HgO)t -0.21
Stack Dimensions!    90"  I.D.	
Plume Appearance:	-.	
                                         Nocsle Number;  -- ,Die.(in.)• p.256
                                         Pitot  Tube Ho. 19 jCorr.Factor; 0.854
                                         Meter  Box No. RAC-4tCorr.Factor; 0.991
                                         Meter  Isokinetic  Factor;   1685	
                                         Assumed Moisture(I):	
Ambient Temperature (°F) :	__	
Record all Data Every   0.5    Minutes
                                         Condensate  Volume(ml):	
                                         Silica  Gel  Weight Gain(g):
                                         Leak Rate          CFH at
                                                                     -3
                                                                     16
                                                                         'Hg
Trav-
erse
Point
No.
N-3


N-2


K-l


W-4


W-3




Time
Samp-
ling
{sec)
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60


Clock
11:41


12:13


12:45


13:05


13:20




Velocity
Pressure
("H20>
0.8


0.63


0.5


0.6


0.72




AVERAGE (TOTAL)
Stack
Temp
CF)
125
128
(128
145
137
(137
132
132
(132)
133
135
(135)
128
130
(130)



Dry Gas Meter
Volume
(ft3)


732.752
732.752

733.768


734.712


735.878


736.886


( )
Temp(°F)
Inle
83


85

(85)
65


85


86





Outlet
83


85

(85)
85


85


66





Orifice
Pressure
Differ-
ential
("H20)
3.8


2.9


2.35


2.8


3.4





Filter
Box
Temp
(•F)
240


240


240


240


240





Last
Imp
Gas
Temp
('*}
92


91


93


93


93





Sampling
Train
Static
Pressure
("Hg)
6.0


5.5


5.0


5.5


5.5





                                   Clayton Environmental Consultants, Inc.

-------
Company:	
Source Designation:
Date:       7/8/75
                      C-85

                SAMPLING TRAIN DATA

Pord Motor Company              	
                                                          (Page 3 of 4)
          Coke Battery A Scrubber Outlet
Teat Number;EPA Method 5 Sample-5
Field Person:       RGK	
                            Filter Heater Setting;   200
                            Probe Heater Setting;    80
Filter Number:   A-147-14
Barometric Pressure  ("Hg);   29.31
Stack Static Pressure  ("H?0);  -0.21
Stack Dimensions;     90"  I.D.	
Plume Appearance:	--	
Ambient Temperature(°P):
Record all Data Every
                            Nocsle Number;--  ,Die, (in. ); P., 256
                            Pitot Tube No. 19 .Corr.Factor; 0.854
                            Meter Box No. RAC-4.Corr.Factor; 0.991
                            Meter Isokinetic Factor;   1685
                            Assumed Moisture(Z):	
                            Condensate Volume (ml):	-3
                            Silica Gel Weight Gain(g) :_16__
              0.5  Minutes  Leak Rate
CFM at
MHg
Trav-
erse
Point
No.
V-2


W-l


S-4


S-3


S-2




Time
Samp-
ling
(sec}
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60


Clock
13:35
/

13:45


14:03
i

14:21


14:40

.;


Velocity
Pressure
("H20)
0.7


0.48


0.35


0.26


0.21




AVERAGE (TOTAL)
Stack
Temp
(«F)
140
135
(137)
133
133

128
130
(130)
125
128
(130)
125
130
(130)


-
Dry Gas Meter
Volume
(ft3)


737.892


738.763
738.763

739. 48&


740.110


740.667


( )
Temp(°F)
Inlet
86


86


86


86


86





Outlet
86


86


86


86


86





Orifice
Pressure
Differ-
ential
("H20)
3.3


2.3


1.65


1.2


0.95





[Filter
Box
Temp
| (°F)
240


240


240


240


240





Last
Imp.
Gas
Temp
CF)
93


93


94


94


94





Sampling
Train
Static
Pressure
("Hg)
5.5


5.0


5.0


5.0








                                   Clayton Environmental Consultants,  Inc.

-------
                                    C-86
                             SAMPLING TRAIN DATA
Companyt   Ford Motor Company
                                                         (Page  4  of  4)
Source Designation;   Coke Battery A Scrubber Outlet
           7/8/75
Date: _
Test Number; EPA Method  5  Sample-5
Field Person:_
Filter Number:
Barometric Pressure  ("Hg);   29.31
                    RGK
                     A-147-14
Stack Static Pressure  ("H?0);  -0.21
Stack Dimensions;   90" I.D.	
Plume Appearance:	--	
Ambient Temperature (°F):
Record all Data Every
                          O.S  Minutes
Filter Heater Setting:
Probe Heater Setting:
200
                                                                  80
Noezle Number; -- ,Dia.(in.); 0.256
Pitot Tube No. i9,Corr.Factor; 0.854
Meter Box No. RAC-4,Corr.Factor; 0.991
Meter Isoklnetic Factor;  1685	
Assumed Moisture(X):	
Condensate Volume (ml):	O	
Silica Gel Weight Gain(g):
Leak Rate         CFM at
                                                                     16
        "Hg
rrav-
eree
Point
No.
S-l
















Time
Samp-
ling
(sec)
0
30
60














Clock
14:49
















Velocity
Pressure
("H20)
0.16
















AVERAGE (TOTAL)
Stack
Temp
(°F)
132
135
(135)














131
Dry Gas Meter
Volume
(ft3)


741.168














( 13.076)
Temp(°F)
Inlet
86
















84
Outlet
86
















84
OrificeL
PressurerV"
Differ- I'0*
ential *«J
("H20) | < FJ
0.76
















2.2
240
















240
Last
Imp.
Gas
Temp
CF>
94
















93
Sampling
Train
Static
Pressure
("HR)

















4.5
                                   Clayton Environmental Consultants,  Inc.

-------
                                   C-87
                             SAHPLXNC TRAIN DATA
Company t   Ford Motor Company
                                                         (Page 1 of 4)
Source Designation;   Coke Battery A Scrubber Outlet
         7/10/75
Date:
Teat Humbert EPA Method 5 Sample-6
Field Person:	RGK	
Filter Number:	A-190-09	
Barometric Pressure ("Hg);   29.33
Filter Heater Setting;    200
Probe Heater Setting:     80
Stack Static Pressure  ("H;0); -0.21
Stack Dimensions;    90" I.D.	
Plume Appearance:	-_-	
Ambient Temperature(°F) :	.
Record all Data Every    0.5
                               Minutes
Noesle Number;  — .Dla.(In.); 0.25
Pitot Tube No.19 »Corr.Factor ;• 0.854
Meter Box No. RAC-3«Corr.Factor; 0.993
Meter Isoklnetlc Factor;   1796	
Assumed Moisture (X):	
Condensate Volume (ml):	3	
Silica Gel Weight Galn(g);  11
Leak Rate
CFM at
"Hg
Trav-
erse
Point
No.
B-4


E-3


B-2


E-l


N-4




Time
Samp-
ling
(»ec)
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60


Clock
09:40


09:53


10:17


10:45


10:57




Velocity
Pressure
("H20)
0.35


0.33

•
0.22


0.18


0.7



•
AVERAGE (TOTAL)
Stack
Temp
(°F>
120
120
(130)
120
130
(130)
110
120
(120)
120
120
(120)
120
125
(125)


-
Dry Gas Meter
Vo lume

-------
                                   C-88
                             SAMPLING TRAIN DATA
Companyt    Ford  Motor  Company
                                                          (Page 2 of 4)
Source Deeignatlon;    Coke  Battery A Scrubber Outlet
          7/10/75
Date:
Test Number;EPA Method 5 Sample-6
Field Person:	RGK	
Filter Number:
Filter Heater Setting!    200
Probe Heater Setting:	80
                    A-190-09
Barometric Pressure ("Hg);  29.33
Stack Static Pressure  ("H?0); -0.21
Stack Dimensions:	
Plume Appearance:	
                        90"  I.D.
Ambient Temperature(°F) :	.
Record all Data Every    0.5
                               Minutes
NoKsle Number;  -- .Dia.(in.);  Q.25
Pitot Tube No. 19 ,Corr.Factor; 0.854
Meter Box No. RAC-3tCorr.Factor; 0.993
Meter Isokinetic Factor;     1796
Assumed Moisture(X) :	
Condensate Volume(ml):	3
Silica Gel Weight Gatn(g);   11
Leak Rate 	 CFM at 	"Hg
Trav-
erse
Point
No.
N-3


N-2


N-l


W-4


W-3




Time
Samp-
ling
(sec)
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60


Clock
11:07


11:20


12:42


12:52


13:37




Velocity
Pressure
("H20)
0.77


0.65


0.45


0.55


0.66



•
AVERAGE (TOTAL)
Stack
Temp
(«F)
125
125
(125)
120
125
(125)
130
130
(130)
130
130
(130)
120
130
(130)



Dry Gas Meter
Volume
(ft3)


958.808
958.808

958.802


960.608


961.503


962.466


( )
Temp(°F)
Inlet
76


76

(78)
78

(80)
80


80





Outlet
76


76

(78)
78

(80)
80


80





Orifice
Pressure
Differ-
ential
(HH20)
3.85


3.25

(2.25)
2.25


2.75


3.3





filter
Box
Temp
CF)
230


230

(250)
250

(250)
250


250





Last
Imp.
Gas
Cemp
(°F)
82


84

(84)
84

(84)
84


84





Sampling
Train
Static
Pressure
("Hg)



2.0

(2.0)
2.0





2.0





                                   Clayton Environmental Consultants,  Inc,

-------
                                  C-89

                             SAMPLING TRAIN DATA

             Ford Motor Company
Company:_
Source Designation;    Coke Battery A Scrubber Outlet
                                                         (Page 3 of 4)
          7/10/75
Date: 	
Test Number;EPA Method 5 Sample-6
Pteld Person:       RGK
Filter Heater Setting;    200
Probe Heater Setting:	gp
Filter Number;  A-190-09
Barometric Pressure ("Hg); 29.33
Stack Static Pressure ("HgO); -0.21
Stack Dimensions:	90" I.D.	
Plume Appearance:	--	
Ambient Temperature(*F);     	
Record all Data Every   0.5
                               Minutes
Nocsle Number;  --  ,Di«.(in.); 0.25
Pitot Tube No. 19 .Corr.Factor;' 0.854
Meter Box No. RAC-3,Corr.Factor; 0.993
Meter Isokinetic Factor;    1796
Assumed Moisture(1):	
Condensate Volume(ml);     3	
Silica Gel Height  Gain(g):
Leak Rate	CFM at
                                                                     11
"Hg
trav-
erse
Point
No.
H-2


W-l


S-4


S-3


S-2




Time
Samp-
ling
(sec)
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60


Clock
13:58


14:10


14:24


14:36


14:52




Velocity
Pressure
(nH20)
0.61


0.45


0.3


0.25

.
0.2



•
AVERAGE (TOTAL)
Stack
Temp
(°F)
125
130
(130)
120
125
(125)
125
125
(125)
120
125
(125)
125
120
(120)



Dry Gas Meter
Volume

-------
                                   C-90
                             8AHPLING TRAIN DATA
             Ford Motor Company
Company:_	
Source Designation;  Coke Battery A Scrubber Outlet
                                                         (Page 4 of 4)
          7/10/75
Date:
Test Number; EPA Method  5  Sample.6
Field Person:__
Filter Number:
Barometric Pressure  ("Hg); 29.33
Filter Heater Setting;  200
Probe Heater Setting;    80
                  RGK
                   A-190-09
Stack Static Pressure  ("H?0); -0.21
Stack Dimensions;   90" I.D.	
Plume Appearance:	--	
Ambient Temperature(°F):	.
Record all Data Every    0.5
                               Minutes
Nozzle Number; — ,Dia. (in.); 0.25
Pitot Tube No. 19.Corr.Factor; 0.854
Meter Box No. RAC-3, Corr. Factor; 0.993
Meter Isokinetic Factor;    1796
Assumed Moisture(X) :	
Condensate Volume (ml):	3 .	
Silica Gel Weight Gain(g):
Leak Rate 	    CFM at
                                                                     11
"Hg
Trav-
erse
Point
No.
S-l
















Time
Samp-
ling
(sec)
0
30
60














Clock
15:05
















Velocity
Pressure
<"H20)
0.16
















AVERAGE (TOTAL)
Stack
Temp
(°F)
120
125
(120)














124
Dry Gas Meter
Volume
(ft3)


966.589














( 12.231)
Temp(°F)
Inlet
77
















75
Outlet
77
















75
Orifice
Pressure
Differ-
ential
("H20)
0.8
















2.1
filter
Box
Temp
(°F)
260
















240
Last
Imp.
Gas
Temp
CFJ
81
















79
Sampling
Train
Static
Pressure
("Hg)

















2.0
                                   Clayton Environmental Consultants,  Inc.

-------
                                   C-91

                             SAMPLING TRAIN DATA
Companys   Ford Motor Company
                                                         (Page I of 4)
Source Designation;   Coke Battery A Scrubber Outlet
Date:     7/14/75	
Teat Number; EPA Method 5  Sample -7
Field Person:
Filter Kunber: _
Barometric Pressure  (MHg);    29.63
                                        Filter Heater  Setting;   200
                                        Probe Heater Setting;    80
                      A- 190- 13
Stack Static pressure  ("H;0);  -0.21
Stack Dimensions:	90" I.D.	
Plume Appearance:	--	
Ambient Temperature(°F):
                                        Moasle Number:  --  .Dia. (in. ) ; 0.25
                                        Pltot Tube Mo.  19. Cotr. Factor* 0.854
                                        Meter Box No. RAC-3'.Corr. Factor; 0.993
                                        Meter Xsoklnetlc Factor;    1796
                                        Assumed MolsCure(Z): _
                                        Condensate Volume (ml): _ ^5 _
                                        Silica Gel Weight  Cain(g);  15 _
Record all Data Every    0.5   Minutes  Leak Rate
                                                           CFM at
                                                                         "Hg
Trav-
erse
Point
Ho.
E-4


E-3


E-2


E-l


N-4




Time
Samp-
ling
(sec)
0
30
60
0.
30
60
0
30
60
0
30
60
0
30
60


Clock
08:40


09:23


09:32


09:50


10:22




Velocity
Pressure
(MH20)
0.34


0.3

•
0.2


0.2


0.7



•
AVERAGE (TOTAL)
Stack
Temp
(°F)
120
120
(120)
120
120
(120)
120
123
(125)
118
121
(121)
125
118
(118)



Dry Gas Meter
Volume
(ft3)
967.512

968.216


968.803


969.448


969.975


970.947


( )
Temp('F)
Inlet
63


67


70


68


68





Outlet
63


67


70


68


68





Orifice
Pressure
Differ-
ential
("H20>
1.7


1.5


1.0


1.0


3.5





Filter
Box
Temp
(•F)
220


225


230


230


235





Last
Imp.
Gas
Temp
CF)
74


74


76


76


76





Sampling
Train
Static
Pressure
("Hg)
2.0


2.0


1.5


1.5


2.5





                                   Clayton Environmental  Consultants,  Inc.

-------
                                    C-92

                             SAMPLING TRAIN DATA

              Ford Motor  Company
Company;	
Source Designation:	
Data:       7/14/75	
Teat Number;EPA Method 5 Sample-7
Field Person:	RGK	
Filter Number;    A-190-13	
Barometric pressure  ("Hg);   29.63
                                                         (Page 2 of 4)
                       Coke Battery A Scrubber Outlet
                                         Filter  Heater  Setting;     200
                                         Probe Heater  Setting:	80
Stack Static Pressure  ("^0); -0.21
Stack Dimensions;   9Q"  i.p.	
Plume Appearance:	
Ambient Temperature('F):	
Record all Data Every    0.5
                               Minutes
NocEle Number;  -- .Dla.(in.); 0.25
Pitot Tube No. 19 ,Corr.Factor; Q.854
Meter Box No. RAG-3.Corr.Facton 0.993
Meter Isokinetic Factor;   1796	
Assumed Moisture(I):	
Condensate Volume(ml);     -S	
Silica Gel Weight Cain(g);   15
Leak Rate 	 CFM at 	"Hg
Trav-
erse
Point
No.
N-3


N-2


N-l


W-4


W-3




Time
Samp-
ling
(sec)
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60


Clock
10:33


10:58


11:10


12:45


12:55




Velocity
Pressure
("H20)
0.78


0.65


0.5


0.6

.
0.7



•
AVERAGE (TOTAL)
Stack
Temp
(°F)
120
122
(122)
125
125
(125)
123
125
(125)
120
120
(120)
123
123
(125)



Dry Gas Meter
Volume
(ft3)


971.973
971.973

972.932


973.782


974.843


975.837


C )
Temp(°F)
Inlet
68


70


70


70


72





Outlet
68


70


70


70


72





Orifice
Pressure
Differ-
ential
("H20)
3.9


3.25


2.5


3.0


3.5





Filter
Box
Temp
(°F)
250


250


240


250


260





Last
Imp.
Gas
Temp
(°F)
76


74


74


74


79





Sampling
Train
Static
Pressure
("HR>
2.5


2.5


2.0


2.0


2.5





                                   Clayton Environmental Consultants, Inc.

-------
                                   C-93

                             SAMPLING TRAIN DATA

             Ford Motor Company
Company:	
Source Designation;   Coke  Battery A Scrubber Outlet
                                                          (Page 3 of 4)
          7/14/75
Date:
Teat Humbert EPA Method S Sample-7
Field Person:	RGK	
Filter Heater Setting;   200
probe Heater Setting;     80
Filter Number;   A-190-13
                              -0.21
Barometric Pressure  ("Hg);   29.63
Stack Static Pressure  ("H20)
Stack Dimensions;    90"  i.p.
Plume Appearance:	
Ambient Temperature(*P);—
Record all Data Every
                          0.5  Minutes
Nocsle Number;--   .Dia.(in.);0.25
Pitot Tube No. 19 ,Corr.Factor;0.854
Meter Box Mo. RAC-3.Corr.Factor; 0.993
Meter Isokinetic Factor;   1796	
Assumed Moisture(X) :	
Condensate Volume(ml);     -5
Silica Gel Weight  Gain(g);   15
Leak Rate 	  CPM at 	"Hg
Trav-
erse
Point
No.
W-2


W-l


S-4


S-3


S-2




Time
Samp-
ling
(sec)
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60


Clock
13:18


13:38


13:47


13:58


14:10




Velocity
Pressure
("H20)
0.65


0.5


0.3


0.27


0.17



•
AVERAGE (TOTAL)
Stack
Temp
(°F>
118
120
(120)
124
124
(124)
122
125
(125)
115
118
(125)
123
125
(125)



Dry Gas Meter
Volume
(ft3)


976.793


977.656
977.656

978.347


978.985


979.500


( )
Temp(°F)
Inlet
72


72


75


75


75





Outlet
72


72


75


75


75





Orifice
Pressure
Differ-
ential
("H20)
3.25


2.5


1.5


1.35


0.85





Ifilter
Box
Temp
(•F)
200


200


200


220


250





Last
Imp.
Gas
Temp
CF)
78


78


74


74


74





Sampling
Train
Static
Pressure
("Hg)
2.5


2.0


2.0


1.5


1.5





                                   Clayton Environmental Consultants, Inc.

-------
                                  C-94
                             SAHPLXNC TRAIN DATA
           Pord Mot«
Company:_	_	
Source Designation;  Coke Battery A Scrubber Outlet
                                                          (Pege 4 of 4)
           7/14/75
Date: _
Teat Number;EPA Methqd 5 Sample-7
Field Person:	RCK	
Filter Number:
                                         Filter  Heater Setting;    200
                                         Probe Heater  Setting:	80
                    A-190-13
Barometric Pressure ("Hg);  29.63
Stack Static Pressure C^O):  -0.21
                     90" I.D.
Stack Dimensions:	
Plume Appearance:	--
Ambient Temperature(°F);
Record all Data Every
                                        Nocsle  Number;  -- ,Dia.(in.);g.25
                                        Pitot Tube  No.19 ,Corr.Factor;  0.854
                                        Meter Box Ho. RAG-3iCorr.Factor; Q.993
                                        Meter Zsokinetic Factor;   1796	
                                        Assumed Moisture(Z):	
                                        Condensate  Volume(ml);    -5	
                         0.5   Minutes
                                         Silica  Gel  Weight  Gain(g);    15
                                         Leak  Rate 	'  CFM at  	"Hg
Trav-
erae
Point
No.
S-l
















Time
Samp-
ling
<8ec?
0
30
60














Clock
14:24
















Velocity
Pressure
("H20)
0.13















•
AVERAGE (TOTAL)
Stack
Temp
<°F)
122
120
(120)














121
Dry Gas Meter
Volume
(ft3)


979.947














( 12.348)
Temp('F)
Inlet
75
















71
Outlet
75
















71
Orifice
Pressure
Differ-
ential
("H20)
0.65
















2.2
Filter
Box
Temp
<°F)
250
















230
Last
Imp.
Gas
Temp
CF)
74
















75
Sampling
Train
Static
Pressure
("Hg)

















2.0
                                   Clayton Environmental Consultants, Inc.

-------
                                   C-95
                             SAMPLING TRAIN DATA
            Ford Motor Company               	
Companyi_
Source Designation;   Coke Battery A Scrubber Outlet
                                                         (Page 1 of 4)
          7/15/75
Date: 	
Test Number; EPA Method  5 Samole-8
Field Personi     RCK	
Filter Number;     A-190-02	
Barometric Pressure ("Hg); 29.60
Filter Heater Setting:  200
Probe Heater Setting:    65
Stack Static Pressure ("H?0);  -0.21
Stack Dimensions;    90" I.D.	
                • •••^^^^^^^MMM^^^V^^MMMMMMn^B^MM
Plume Appearance:	--	
Ambient Temperature(*F):	-.
Record all Data Every    0.5
                               Minutes
Nossle Number:  -- .Die.(in.); 0.254
Pitot Tube No.19 .Corr.Factor; 0.854
Meter Box No. RAC-5»Corr.Facton 0.993
Meter Isokinetic Factor;    1796
Assumed Moisture(X) :	
Condensate Volume(ml);    0	
Silica Gel Weight Galn(g):
Leak Rate         CFM at
                                                                     12
                                "Hg
trav-
erse
Point
No.
E-4


E-3


B-2


E-l


N-4




Time
Samp-
ling
(sec)
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60


Clock
08:30


08:47


09:20


09:29


09:58


'

(Telocity
Pressure
("H20)
0.32


0.25


0.2


0.15


0.7



•
AVERAGE (TOTAL)
Stack
Temp
(«P)
120
123
(126)
120
120
(123)
123
126
(128)
130
128
(129)
126
127
(128)



Dry Gas Meter
Volume
(ft3)
980.240

980.927


981.541


982.089


982.558


983.557


( )
TempCF)
Inlet
73


75


77


78


78





Outlet
73


75


77


78


78





Orifice
Pressure
Differ-
ential
("H20)
1.6


1.25


1.0


0.75


3.5





niter
Box
Temp
CF)
260


245


225


250


225





Last
Imp.
Gas
Temp
CF)
84


87


84


84


84





Sampling
Train
Static
Pressure
("Hg)
1.5


1.5


1.0


1.0


2.5





                                   Clayton Environmental Consultants, Inc,

-------
                                   - 96 -
                             SAMPLING TRAIN DATA
                                                          (Page 2 of 4)
             Ford Motor Company
Companyt	
Source Designation;   Coke Battery A Scrubber Outlet
D«t«:         7/15/75
Test Number;EPA Method 5 Sample-8
Field Person:	RGK	
Filter Number:	A-190-02
Barometric Pressure  ("Hg);   29.60
Filter Heater Setting;     200
Probe Heater Setting:	65
Stack Static Pressure  ("H20) :__p_._21_
Stack Dimensions:	90"  I.D.
Plume Appearance:	--	
Ambient Temperature(*F):
Record all Data Every
                                         Noccle  Number;  -- ,Dia. (in.); 0.254
                                         Pltot Tube No. 19 ,Corr.Factor; p.854
                                         Meter Box No. RAC-3.Corr.Factor; 0.993
                                         Meter Isoklnetlc Factor;    1796
                                         Assumed Moisture(X) :	
                                         Condensate Volume(ml);        0	
                                         Silica  Gel Weight Cain(g);  12	
                          0.5  Minutes   Leak Rate
                  CFM at
MHg
Trav-
erse
Point
No.
N-3


N-2


N-l


W-4


W-3




Time
Samp-
ling
(sec)
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60


Clock
10:54


11:04


11:25


11:40


11:56




Velocity
Pressure
("H20)
0.8


0.65


0.45


0.6

.
0.7



•
AVERAGE (TOTAL)
Stack
Temp
CF>
123
125
(127)
121
126
(128)
121
125
(127)
122
122
(127)
120
123
(127)



Dry Gas Meter
Volume
(ft3)


984.618
984.618

985.666


986.488


987.405


988.392


( )
Temp('F)
Inlet
80


80

(80)
80


80


80





Outlet
80


80

(80)
80


80


80





Orifice
Pressure
Differ-
ential
("H20)
4.0


3.25


2.25


3.0


3.5





••liter
Box
Temp
(•F)
245


240


250


230


225





Last
Imp.
Gas
Temp
CF)
84


84


84


84


84





Sampling
Train
Static
Pressure
("Hg)
2.5


2.0


2.0


2.0


2.5





                                   Clayton Environmental  Consultants,  inc.

-------
                                   C-97
                             SAMPLING TRAIN DATA
             Ford Motor Company
Company:_	       	
Source Designation;   Coke Battery A Scrubber Outlet
                                                         (Pag* 3 of 4)
           7/15/75
Date: 	
Teat Number; EPA Method  5  Sample-B
Field Person:
Filter Heater Setting;    200
Probe Heater Setting:	65
Filter Humbert  A-190-02
Bar000trie preiture ("Hg); 29.60
Stack Static Pressure (**H?0);  -0.21
Stack Dimensions;    90" I.P.	
Plume Appearance:	..	
Ambient Temperature(*F):	
Record all Data Every   p.5
                               Minutes
NOBale Number;  --  .Dia.(in.); 0.254
Pitot Tube Mo. 19 ,Corr.Factor; 0.854
Meter Box He. RAC-3,Corr.Factor; 0.993
Heter leoklnetic Factor;    1796
Assumed Moisture(I):	
Condenaate Volume (ml):	fl^	
Silica Gel Weight Cain(g);  12
Leak Rate 	 CFM at 	"Hg
trav-
erse
Point
Mo.
W-2


H.I


S-4


S-3


S-2




Time
Samp-
ling
<"c?
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60


Clock
13:00


13:25


13:33


13:45


14:04




Velocity
pressure
("H20)
0.6


0.5


0.3


0.25


0.2



•
AVERAGE (TOTAL)
Stack
Temp
(e?>
127
128
(130)
125
127
(128)
127
128
(130)
125
128
(130)
122
124
(125)



Dry Gas Meter
Volume
(£t3)


989.337


990.190
990.190

990.668


991.468


992.023


i i
i ,
Temp('F)
Inlet
82


83


83


83


83





Outlet
82


83


83


83


83





Orifice
Pressure
Differ.
ential
("H20>
3.0


2.5


1.5


1.25


1.0





filter
Box
Temp
CF)
260


225


250


250


240





Last
Imp.
Gas
Temp
CF>
85


85


88


88


88





Samp I in)
Train
Static
Pressure
("Hg)
2.0


2.0


1.5


1.0


1.0





                                   Clayton Environmental Consultants, Inc.

-------
                                  C-98
                             SAMPLING TRAIN DATA
                                                          (Pag*  4  of  4)
Company:	Ford Motor Company
Source Designation!   Coke Battery A Scrubber Outlet
           7/15/73
Date:	
Teat Number; EPA Method  5. Sample-8
Field Person:	RGK	
Filter Number:	A-190-02
Barometric Pressure ("Hg);  29.60
Filter Heater Setting;    200
Probe Heater Setting:	65
Stack Static Pressure  ("H20); -0.21
Stack Dimensions;    90"  I.D.	
Plume Appearance:	^	
Ambient Temperature (*F);
Record all Data Every   0,5
                               Minutes
Notzle Number;  — ,Di«.(in.); Q.254
Pitot Tube No. 19 ,Corr.Factor;Q.854
Meter Box No. RAC-3.Corr.Faetor! 0.993
Meter Isokinetic Factor;    1796
Assumed Moisture(X) :	
Condensate Volume (ml):	0	
Silica Gel Height Gain(g):
Leak Rate         CFM at
                                                                     12
"Hg
Trav-
erse
Point
No.
S-l
















Time
Samp-
ling
(secj
0
30
60














Clock
14:09
















Velocity
Pressure
("H20)
0.15















•
AVERAGE (TOTAL)
Stack
Temp
(°F)
128
121
(123)














124
Dry Gas Meter
Volume
(ft3)


992.502














( 12.176 >
Temp(°F)
Inlet
83
















80
Outlet
83
















80
Orifice
Pressure
Differ-
ential
("H20)
0.75
















2.1
'liter
Box
Temp
(°F)
230
















240
Last
Imp.
Gas
re rap
CF)
88
















85
Sampling
Train
Static
Pressure
("Hg)
1.0
















1.7
                                   Clayton Environmental Consultants,  Inc.

-------
                                  C-99
                             SAMPLING TRAIN DATA

            Ford  Motor  Company                	
Companyi
Source Designation;    Coke  Battery A Scrubber Outlet
                                                          (Pege  1 of 4)
          7/16/75
Date:
Teet Number; EPA Method  5  Sample-9
Field Person:	VWH/CEH	
Filter Number:	A-190-1S
Barometric Preaaure  ("Hg);   29.60
Filter Heater Setting;    250
Probe Heater Setting:	60
Stack Static Pressure ("HgO); -0.21
Steck Dimensions:	90" I.D«
Plume Appearance:	--	
Ambient Temperature(*F);
Record all Data Every   0.5
                            75
                               Minutes
Noscle Number;  --  .Die.(in.);  0.254
Pitot Tube No. 19 .Corr.Factor;' 0.854
Meter Box No. RAC-3»Corr.Factor; p.993
Meter Isokinetie Factor;    1796
Assumed Moisture(I);
Condensate Volume (ml):	-4	
Silica Gel Weight  Cain(g);   is
Leak Rate 0.001    CFM at   15.0
"Hg
rrav-
erse
Point
No.
B-4


B-3


E-2


E-l


N-4




Time
Samp-
ling
(sec)
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60


Clock
08:24


08:40


08:53


09:34


09:41




Velocity
Pressure
("H20)
0.37
0.37
(0.38)
0.25
0.18

0.18
0.18
(0.18)
0.15
0.15
(0.15)
0.65
0.65
(0.65)

•
AVERAGE (TOTAL)
Stack
Temp
CP)
120
120
(120)
120
120
(120)
120
120
(125)
120
120
(120)
120
125
(130)


-
Dry Gas Meter
Volume
(ft3)
992.770

993.487


994.087


994.60


995.075


995.923

•
( )
Temp('F)
Inlet
75


77


77

(77)
78

(78)
81

(83)



Outlet
75


75


78

(78)
78

(78)
82

(83)



Orifice
Pressure
Differ.
ential
("H20)
1.75


1.20


0.86

(0.86)
0.72

(0.72)
3.14

(3.14)



filter
Box
Temp
CF)
250

(240)
240


250

(250)
245

(245)
250

(250)



Last
Imp.
Gas
Temp
(•F)
85

(85)
88


84

(86)
85


88





Sampling
Train
Static
Pressure
("Hg)
1.5


1.0


0.80


0.80


3.0





                                   Clayton Environmental Consultants, Inc.

-------
                                  C-100
                             8AMPLINO TRAIN DATA

             Ford Motor Company
Company:	
Source Designation;  coke Battery A Scrubber Outlet
                                                          (Page 2 of 4)
            7/16/75
Date: 	
Teat Number;EPA Method 5 Sample-9.
Field Person:	VWH/GEH	
Filter Number:	A-190-15
Barometric Pressure ("Hg);   29.60
Filter Heater Setting;    250
Probe Heater Setting:	60
Stack Static Pressure ("HgO); -0.21
Stack Dimensions:	90" I.D.
Plume Appearance:	--	
Ambient Temperature (°F):_
Record all Data Every
                              75
                          0.5  Minutea
Noccle Number;  -- tDia.(in.); 0.254
Pitot Tube No.19 ,Corr.Factor; 0.854
Meter Box No. RAC-3«Corr.Factor; 0.993
Meter Zsokinetic Factor;   1796	
Assumed Moisture(X):	
Condensate Volume (ml):	4	
Silica Cel Weight Cain(g);    15
Leak Rate 	 CFM at 	"Hg
Trav-
erse
Point
No.
N-3


N-2


N-l


W-4


W-3




Time
Samp-
ling
(sec)
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60


Clock
09:52


10:06


10:35


10:50


11:09




Velocity
Pressure
("H20)
0.73
0.73
(0.73)
0.60
0.60
(0.60)
0.45
0.45
(0.45)
0.58
0.58
(0.58)
0.68
0.68
(0.68)

•
AVERAGE (TOTAL)
Stack
Temp
(«F)
125
125
(130)
120
120
(125)
120
120
(125)
120
125
(130)
120
125
(125)



Dry Gas Meter
Volume
(ft3)


996.968


997.868


998.673


999.590


1000.572


( )
TempCF)
Inlet
84

(85)
85
85
(85)
86
87
(87)
87
87
(87)
87
87
(87)



Outlet
84

<85)
85
85
(85)
86
88
(88)
88
88
(88)
88
88
(88)



Orifice
Pressure
Differ-
ential
("H20)
3.51
3.51
(3.51)
2.90
2.9
(2.9)
2.17
2.17
(2.17)
2.81
2.81
(2.81)
3.30
3.3
(3.3)



filter
Box
Temp
CF)
245

(245)
250


255

(255)

255
(255)
250

(250)



Last
Imp.
Gas
Temp
CF)
90

(90)
90


88

(90)

90
(90)
90

(90)



Sampling
Train
Static
Pressure
("Hg)
3.0

(3.0)
2.5

(2.5)

2.0

2.5

(2.5)
3.0

(3.0)



                                   Clayton Environmental Consultants,  Inc.

-------
                                 C-101
                             SAMPLING TRAIN DATA

              Ford Motor Company
Company:	
Source Designation:  Cofca Battery A Scrubber Outlet
Date:      7/16/75
                                                         (Page 3 of 4)
Teat Number; EPA Method  5  Sample-9
Field Person:	VWH/GKH	
Filter Number:	
Filter Heater Setting;   250
Probe Heater Setting;     60
                        A-190-15
Barometric Pressure  ("Hg)t  29.60
Stack Static pressure  ("HgO):  -0.21
                      90"  I.D.
Stack Dimensions:	
Plume Appearance:	.
Ambient Temperature(*F):	
Record all Data Every    0.5   Minutes  Leak Rate
Mosaic Number;  —  .Dia. (in.);  0.254
Pitot Tube No.  19.Corr.Factof;0.854
Meter Box No. RAC-3«Cerr. Factor; 0.993
Meter laokinetic Factor;    1796
Assumed Moisture (Z): _
                                                                     -4
                                        Condensate  Volume (ml):
                                        Silica  Gel  Weight  Cain(g);   15
                                                           CPM at
                                                                         "Hg
Trav-
erse
Point
No.
W-2


W-l


S-4


S-3


S-2




Time
Samp-
ling
(sec)
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60


Clock
11:23


11:37


12:03


12:17


13:40


'

Velocity
pressure
("H20)
0.63
0.63
(0.63)
0.47
0.47
(0.47)
0.34
0.34
(0.34)
0.25
0.25
(0.25)
0.20
0.20
(0.20)

•
AVERAGE (TOTAL)
Stack
Temp
(°F)
120
125
(125)
125
125
(125)
120
125
(125)
125
125
(125)
125
125
(130)


-
Dry Gas Meter
Volume
(ft3)


1001.532


1002.340


1003.046


1003.671


1004.220


( )
Temp(°F)
Inlet
87
87
(88)
88
88
(89)
87
88
(88)
88
88
(88)
88
88
(88)



Outlet
88
88
(89)
89
89
(89)
88
89
(89)
89
89
(89)
90
90
(90)



Orifice
Pressure
Differ-
ential
("H20)
3.06

(3.06)
2.29
2.29
(2.29)
1.66

(1.66)
1.22

(1.22)
0.97
0.97
(0.97)



niter
Box
Temp
(°F)
250

(250)

245
(245)
250
250
(250)
250
250
(250)
245
245
(245)



Last
Imp.
Gas
Temp
CF)
90

(90)

90
(90)
91
91
(91)
91
90
(90)
93
93
(93)



Sampling
Train
Static
Pressure
("Hg)
2.5
2.5

2.0

(2.0)

1.5


1.6

1.0





                                   Clayton Environmental Consultants,  Inc.

-------
                                   C-102
                             SAMPLING TRAIN DATA

              Ford Motor  Company
Company:___	       	
Source Designation;  Coke Battery A  Scrubber Outlet
                                                          (Page 4 of 4)
          7/16/75
Date:
Teat Number;EPA Method 5 Sample-9
Field Person:_
Filter Number:
Barometric Pressure  ("Hg)t  29.60
                         250
                                                                  60
                   VWH/GKH
                   A-190-15
Stack Static Pressure  ("H;0);  -0.21
Stack Dimensions;     90"  I.D.	
Plume Appearance:	--	
Filter Heater Setting^
Probe Heater Setting:^	
NoBile Number;--   ,Dia. (in.);0.254
Pitot Tube No.  19,Corr.Factor;0.854
Meter Box No. RAC-3»Corr.Factor; 0.993
Meter Isokinetic Factor;   1786	
Assumed Moisture(%):	
Ambient Temperature(°F):	
Record all Data Every   0.5
                               75
                               Minutes
Condensate Volume(ml):	
Silica Gel Weight Gain(g):
Leak Rate         CFM at
                                                                      -4
                              15
                                 •Hg
Trav-
erse
Point
No.
S-l
















Time
Samp-
ling
(sec)
0
30
60














Clock
13:48
















Velocity
Pressure
("H20)
0.14
0.14
(0.14)








.




•
AVERAGE (TOTAL)
Stack
Temp
CF)
130
130
(130)














123
Dry Gas Meter
Volume
(ft3)


1004.670














( 11.817)
Temp(°F)
Inlet
88
88
(88)














84
Outlet
90
89
(90)














85
Orifice
Pressure
Differ-
ential
("H20)
0.68
0.68
(0.68)














2.0
filter
Box
Temp
CF)
250

(250)














249
Last
Imp.
Gas
Temp
CF)
92
92
(92)














88
Sampling
Train
Static
Pressure
("Hg)
1.0

(1.0)














1.8
                                   Clayton Environmental Consultants,  Inc.

-------
                                  C-103
                             SAMPLING TRAIN DATA
Companyt   Ford Motor Company
                        Coke Battery  A  Scrubber Inlet
Source Designation:	
Date:   2-12-75    ~Filter  Heater  Setting:
Teat Number; EPA Method 8 Preliminary-l  Probe Heater  Settlng:_
Field Person;  RJG	
Filter Number:	
Barometric Pressure ("Hg):   29.52
Stack Static Pressure  ("H20):	
Stack Dimensions;   66" I.D.	
Plume Appearance:	
Ambient Temperature(°F):
Record all Data Every
                                        Nocsle Number:	,Dia. (in. ) :_._
                                        Pitot Tube  No.	,Corr.Factor:	
                                        Meter Box No«MAC-5 \Corr.FactonO. 999
                                        Meter Isokinetic  Factor;	
                                        Assumed Moisture(Z):	
                                        Condensate  Volume(ml):	
	  Silica Gel Weight Gain(g):
 Minutes  Leak Rate 	 CFM at
                                                                         "Hg
Trav-
erse
Point
No.
CL
CL
CL
CL
CL












Time
Samp-
ling
(rain)

















Clock
11:16
11:31
11:46
12:01
12:16












Velocity
Pressure
("H20)











.




•
AVERAGE (TOTAL)
Stack
Temp
<°F)
45
42
45
48













45
Dry Gas Meter
Vo lume
(ft3)
204.800
215.880
227.500
238.45
249.325












( 44.480)
Temp(°F)
Inlet
44
39
36
35













38
Outlet
40
39
37
35













38
Orifice
Pressure
Differ-
ential
("H20)
2.0
2.0
2.0
2.0













2.0
filter
Box
Temp
(°F)


















Last
Imp.
Gas
rerap
(°F)


















Sampling
Train
Static
pressure
("HR)
8.0
9.0
7.0
7.0













7.8
                                   Clayton Environmental Consultants, Inc.

-------
                                   C-104

                             SAMPLING TRAIN DATA
Company:   Ford Motor Company
                      Coke Battery A  Scrubber  Inlet
Source Designation:	
Date:     2-12-75                        Filter  Heater  Setting:
Teat Numbar; EPA Method  8  Preliminary-2   Probe Heater  Setting:_
Field Person!  RJG
Filter Number:
                                                           ,Dia.(in.)•
Barometric Pressure ("Hs)t   29.52
Stack Static Pressure ("H20):	
Stack Dimensions:	66" I.D.	
Plume Appearance:	
Nozzle Number:
              ••
Pitot Tube No.	,Corr.Factor:	
Meter Box No.MAC-5'iCorr.Factor;  0.999
Meter Isokinetic Factor:	
Assumed Moisture(I):	
Condensate Volume(ml):	
Ambient Temperature (T):
Record all Data Every
                               	  Silica  Gel  Weight  Gain(g):
                               Minutes  Leak  Rate          CFM at
                                "Hg
Trav-
erse
Point
No.
CL
CL
CL
CL
CL












Time
Samp-
ling
(rain)

















Clock
12:18
12:33
12:48
13:05
13:18












Velocity
pressure
("H20)











.





AVERAGE (TOTAL)
Stack
Temp
<°F)
40
40
45
42













42
Dry Gas Meter
Volume
(ft3)
249.325
259.82
270.81
283.82
293.163












( 43.794)
Temp(°F)
Inlet
36
34
35
36













35
Outlet
36
34
33
33













34
Orifice
Pressure
Diffe'r-
ential
("H20)
2.0
2.0
2.0
2.0













2.0
••liter
Box
Temp
(°F)


















Last
Imp.
Gas
Temp
CF)


















Sampling
Train
Static
Pressure
("Hg)
6.0
6.0
8.0
7.0













6.8
                                   Clayton Environmental Consultants, Inc.

-------
                                   C-105

                             SAMPLING TRAIN DATA

            Ford Motor Comoanv
                       Coke  Batterv A Scrubber Inlet
Company:	
Source Designation:,	
Date:     2-12-75Filter Heater  Setting:
Test Number; EPA Method 8  Preliminarv-3  Probe Heater Setting:_
Field Person;  RJG	
Filter Number:	
Barometric Pressure  ("Hg);   29.52
Stack Static Pressure  ("H20):	
Stack Dimensions;    66" I.D.	
Plume Appearance:	
                                        Nozsle Number:	,Dia.(in.):.
                                        Pltot Tube No.	,Corr.Factor:	
                                        Meter Box No.MAC-5 »Corr.Factonp.999
                                        Meter Isokinetic Factor;	
                                        Assumed Moisture(X) :	
                                        Condensate Volume(ml):	
Ambient Temperature(QF):
Record all Data Every
                               	  Silica Gel Weight  Gain(g):
                               Minutes  Leak Rate          CFM  at
"Hg
Trav-
erse
Point
No.
CL
CL
CL
CL
CL










•

Time
Samp-
ling
(uin)

















Clock
13:28
13:43
13:58
14:13
14:28












Velocity
Pressure
("H20)
















•
AVERAGE (TOTAL)
Stack
Temp
(°F)
45
45
42
45













44
Dry Gas Meter
Volume
(ft3)
293.163
304.10
314.73
325.76
336.462












( 43.256)
Temp(°F)
Inlet
33
34
35
35













34
Outlet
33
32
32
32













32
Orifice
Pressure
Differ-
ential
<"H20)
2.0
2.0
2.0
2.0













2.0
Filter
Box
Temp
(°F)


















Lest
Imp.
Gas
Temp
(°F)



•














Sampling
Train
Static
Pressure
("Hg)
6.0
6.0
7.0
7.0













6.5
                                   Clayton Environmental Consultants, Inc.

-------
                                  C-106
Company:	
Source Designation:^
Date:     6/5/75
               SAMPLING  TRAIN DATA

Ford Motor Company
           Coke  Battery  A  Scrubber.Inlet
Teat Number; EPA Method 8  Sample-1
Field Person;   ROM	
Filter Number;      	
Barometric Pressure  ("Hg): 28.85
                          Filter Heater Setting;  90
                          Probe Heater Setting;   90
Stack Static Pressure  ("H?0); -5.0
Stack Dimensions;  66" I.D«	
Plume Appearance;     	
Ambient Temperature("F):   73
Record all Data Every  0.25
                 Minutes
Nossle Number; --  ,Dia.(in.); 0.188
Pitot Tube No. 18,Corr.Factor; 0.838
Meter Box No.RAC-1.Corr.Factor;0.974
Meter Isokinetic Factor;  1720	
Assumed Moisture(Z):	1	
Condensate Volume(ml);
Silica Gel Weight  Gain(g):_--	
Leak Rate   0.01   CPM at   14   "Hi
Trav-
erse
Point
No.
S-7




S-7




S-7






Time
Samp-
ling
(sec)
0
15
30
45
60
0
15
30
45
60
0
15
30
45
60


Clock
15:02



15:03
15:22



15:23
16:13



16:14


Velocity
Pressure
("H20)
1.35
1.55
1.65
1.45

1.45
1.5
1.65
1.45

1.45
•





AVERAGE (TOTAL)
Stack
Temp
(°P)
86
135
210
180
125
89
105
295
210
140
87

200





Dry Gas Meter
Volume
(ft3)
276.637



277.636
277.643



278.652
278.6



279.79


( )
Temp(-F)
Inlet
80




86




84







Outlet
80




84




82







Orifice
Pressure
Differ-
ential
("H20)
3.4
3.4
3.4
3.4

3.4
3.4
3.4
3.4

3.4
3.4
3.4
3.4




••liter
Box
Temp
CF)
225




200












Last
Imp.
Gas
Temp
CP?
76




80












Sampling
Train
Static
Pressure
("Hg)
6.0




6.5




7.0







                                   Clayton Environmental Consultants,  Inc.

-------
                                  C-107
                             SAMPLING TRAIN DATA
Company;   Ford Motor Company
Source Designation:
Data:       6/5/75 "
     Coke Battery A Scrubber  Inlet
                                                90
Test Humbert EPA Method
Field Peraon:
                                                90
RCM
Filter Number:	--	
Barometric Preaaure  (**Hg);  28.85
Stack Static Preaaure  ("HgO); _s.o
Stack Dimensions;    66" I«D.	
Plume Appearance;
	  Filter Heater Setting:,
 8  Sample-Kcont.) Probe Heater Setting:	
_________________  Noaale Number: — .Dia. (in. ) i .0.188
.	  Pitot Tube No. 18.Corr.Factor: 0.838
              __  Meter Box No. RAC-li Corr. Factor; 0.974
              _  Meter laokinetie Factor;    1720
                  Assumed Moisture(I);   1	
                       Condenaate Volume(ml);  —
                          73
Ambient Temperature(*F):	
Record all Data Every   0.25
                               Minutes
                       Silica Gel Weight Cain(g); --
                       Leak Rate
                                    CFM at
fHg
trav-
erae
Point
No.
S-7
















Time
Samp-
ling
(sec)
0
15
30
45
60












Clock
16:25



16:26












(Telocity
Preaaure
<"H20>
1.45
1.50
1.50
1.50







•





AVERAGE (TOTAL)
Stack
Temp
CD
85
120
155
170
130












148
(Orifice
Dry Gaa Meter [pressure
Vo lume
(£t3)
279.79



280.700



„








( 3.957 )
Temp(-P)
Inlet
84
















84
Outlet
84
















82
Differ-
ential
("H20)
3.4
3.4
3.4
3.4













3.4
filter
Box
Temp
CF)
220
















215
Last
Imp.
Gaa
Temp
rp?
80
















79
Sampling
Train
Static
Preaaure
("Hg)
6.5
















6.5
                                   Clayton Environmental Consultants,  Inc.

-------
                                  C-108
                             SAMPLING TRAIN DATA

            Ford Motor Company
Coapony:_
Source Designation;   Coke Battery A Scrubber Inlet
          6/6/75
Date: _
Teat Numbert EPA Method 8  Sample-2
Field Person;    ROM	
Filter Number:	--	
Barometric Pressure  ("Hg)t  28.80
Filter Heater Setting;    90
Probe Heater Setting;     90
Stack Static Pressure ("H?0);  -5.1
Stack Dimensions;    66" I.D.	
Plume Appearance:	--	
                          65
Ambient Temperature('F):
Record all Data Every   0.25
                               Minutes
Nossle Number; — .Dia.(in.); 0.188
Pltot Tube No. 18 ,Cerr.Factor; 0.838
Meter Box No. RAC-liCorr. Factor. 0.974
Meter Isoklnetlc Factor;   1720
Assumed Moisture(X);    1	
Condensate Volume(ml);     	
Silica Gel Weight Galn(g):__-_	
Leak Rate  0.005  CFM at
17 "Kg
Trav-
erse
Point
No.
S-7




S-7




S-7






Time
Samp-
ling
(sec)
0
15
30
45
60
0
15
30
45
60
0
15
30
45
60


Clock
10:04



10:05
10:27



10:28
10:49



10:59


(Telocity
Pressure
("H20)
1.45
1.5
1.6
1.5

1.4
1.5
1.55
1.45

1.45
1.55.
1.6
1.65


•
AVERAGE (TOTAL)
Stack
Temp
(°F)
78
120
185
195
120
80
125
190
150
115
84
110
200
195
140


139
Dry Gas Meter
Volume
(ft3)
280.828



281.853
281.858



282.878
282.883



283.904


( 2.996 )
TempCF)
Inlet
76




78




82






79
Outlet
73




78




78






76
Orifice
Pressure
Differ-
ential
<"H20)
3.4
3.4
3.4
3.4

3.4 .
3.4
3.4
3.4

3.4
3.4
3.4
3.4



3.4
?ilterta8t
Box F-P-
(•?; F
( F) (.p)
280 | 68




200




225






235




70




70






69
Sampling
Train
Static
Pressure
("Hg)
7.0




7.0




7.0






7.0
                                   Clayton Environmental Consultants, Inc.

-------
                                 C-109
                             SAMPLING TRAIN DATA

             Ford Motor Company
COBpanyi	
Source Designation;   Coke Battery A Scrubber Inlet
          6/6/75
Date: 	
Test Number:_  EPA Method 8  Sample-3
Field Person:	
Filter Humbert
Barometric Preaaure  ("Hg)i 28.80
Filter Heater Setting;    90
Probe Heater Setting:	90
                 ROM
Stack Static Preasure ("HgO): ,5.0
Stack Dtmenaiona;   66" I.D.
Plume Appearance:	...	
Anbient Temperature(*F):	
Record all Data Every  0.25
                            68
                               Minutes
Moasle Mumber; --  .Die.(in.); 0.188
Pitot Tube Ho. 18.Cerr.Factor; 0.838
Meter Box Ho.RAC-l.Corr.Factor;0.974
Meter laokinetie Factor;   1720
Aeaumed Molature(Z):	1	
Condenaate Volume (ml):	-_-	
Silica Gel Weight  Gain(g);
Leak Rate   0.01   CFM at     18  "Hg
rrav-
erae
Point
Ho.
S-7




S-7




S-7






Tlme (Velocity
Samp-
ling
(aec)
0
15
30
45
60
0
15
30
45
60
0
15
30
45
60


Eeaaure
"H20)
1.4



11:28
11:41



11:42
11:50



11:51


1.55
1.55
1.45

1.35
1.4
1.5
1.4

1.35
1.4fr
1.55
1.45



AVERAGE (TOTAL)
Stack
Temp
(•F)
86
90
125
115
100
84
125
220
180
125
84
130
210
160
120


130
Dry Gaa Meter
Volume
(ft*)
298.783



299.789
299.793


-
300.805
300.808



301.820


( 2.958 )
Temp(»F)
Inlet
86




84




84






85
Outlet
82




80




82






81
Orifice
Preaaure
Differ-
ential
("H20)
3.4
3.4
3.4
3.4

3.4
3.4
3.4
3.4

3.4
3.4
3.4
3.4



3.4
filter
Box
Temp
CF)
220




220




220






220
Last
Imp.
Gaa
Temp
CP>
70




70




70






70
Sampling
Train
Static
Preaaure
("Hg)
5.0




5.0




5.5






5.2
                                   Clayton Environmental Consultant*, Inc.

-------
                                   C-110

                             8AHPLINC TRAIN DATA
Company;   Ford Motor Company
Source Designation;   Coke Battery A Scrubber lulet
         6/6/75
Date:
Teat Number;  EPA Method 8 Sample-4
Field Person;   ROM	
Filter Number;
Filter Heater Setting:
Probe Heater Setting:
90
                                                                  90
Barometric Pressure  ("Hg);   28.80
Stack Static Pressure  ("HgO); -4.5
Stack Dimensions;  66" I.D.
Plume Appearance:	--	
Ambient Temperature(*F);   69
Record all Data Every   0.25   Minutes
Nozile Number; -- ,Dia.(in.); Q. 188
Pitot Tube No. 18.Corr.Factor; 0.838
Meter Box No.RAC-1.Corr.Factor;0.974
Meter Isoklnetic Factor;	1720
Assumed Moisture(I);     1	
Condensate Volume(ml);     	
Silica Gel Weight Cain(g);  --
Leak Rate    0.00 CFM at
                                                                     16  "Hg
Trav-
erse
Point
No.
S-7




S-7




S-7






Time
Samp-
ling
(sec)
0
15
30
45
60
0
15
30
45
60
0
15
30
45
60


Clock
13:38



13:39
13:55



13:56
14:10



14:11


Velocity
Pressure
("H20)
1.30
1.5
1.55
1.45

1.40
1.45
1.60
1.45

1.40
1.45
1.65
1.45



AVERAGE (TOTAL)
Stack
Temp
(•P)
83
125
200
160
115
85
110
180
175
120
84
105
240
185
135


140
Dry Gas Meter
Volume
(ft3)
317.018



318.018
318.023



319.033
319.036



320.048


( 2.951 )
Temp('F)
Inlet
78




80




80






79
Outlet
76




78




79






78
Orifice
Pressure
Differ-
ential
("H20)
3.4
3.4
3.4
3.4

3.4
3.4
3.4
3.4

3.4
3.4
3.4
3.4



3.4
niter
Box
Temp
CF)
220




240




240






233
Last
Imp.
Gas
Temp
rp?
72




72




72






72
Sampling
Train
Static
Pressure
("Hg)
6.0




6.0




6.0






6.0
                                   Clayton Environmental Consultants, Inc.

-------
                                 C-lll
                             8AHFLXNG TRAIN DATA
              Ford Motor Company
 Company:	
 Source Designation; Coke Battery A Scrubber Inlet
         6/6/75
 Data:  	
 Test Number;   EPA Method 8 Sample-5
Filter Heater Setting;    90
probe Heater Setting;     90
 Field Person;   MM	
•Filter Number:		
 Barometric Pressure ("Hg):
 Stack Static Pressure  (
 Stack Dimensions;   66" I'D*
 Plume Appearance:		
                              28.80
Ambient Temperature(*F):
NoHle Number;---  .Dia. (in.); _0» 188
Pltot Tube No. 18 .Corr.Factor;0*838
Meter Box Mo. RAC-1,Corr.FactoRO.974
Meter Isoklnetic Factor;   1720	
Assumed Moisture(X):	1	
Condensate Volume(ml);    		
Silica Gel Weight Cain(g);
Record all Data Every   0.25    Minutes  Leak Rate   0.00   CFM at     15  "Hg
Trav-
erse
Point
No.
S-7




S-7




S-7






Time
Samp-
ling
(sec)
0
15
30
45
60
0
15
30
45
60
0
15
30
45
60


Clock
14:58



14:59
15:10



15:11
15:22



15:23


Velocity
Pressure
("H20)
1.30
1.5
1.5
1.40

1.35
1.6
1.6
1.55

1.4
1.45
1.55
1.5



AVERAGE (TOTAL)
Stack
Temp
(°F)
85
130
205
170
135
84
175
325
225
150
83
135
180
190
125


160
Dry Gas Meter
Volume
(ft3)
335.313



336.312
336.315


-
337.329
337.332



338.365


( 2.973)
Temp('P)
Inlet
84




80




80






81
Outlet
81




78




78






79
Orifice
Pressure
Differ-
ential
<"H20)
3.4
3.4
3.4
3.4

3.4
3.4
3,4
3.4

3.4
3.4
3.4
3.4



3.4
filter
Box
Temp
(•F)
220




220




240






227
Last
Imp.
Gas
Cemp
CP}
74




72




74






73
Sampling
Train
Static
Pressure
("Hg)
5.0




5.0




5.2






5.1
                                   Clayton Environmental Consultants) Inc.

-------
                                 C-112
                             SAMPLING TRAIN DATA

             Ford Motor Comoanv
Company:	
Source Designation;   Coke Battery A Scrubber Inlet
         6/9/75
Date: 	
Teat Number;   EPA Method  8  Sample-6
Field Person:_
Filter Number:
Filter Heater Setting;  95
Probe Heater Setting;   90
                 ROM
Berometrie Pressure  ("Hg)t  29.42
Steek Static Pressure  ("H?0); -4.6
Stack Dimensions:
Plume Appearance:
                    66" I.D.
Ambient Temperature("F);  70
Record all Data Every   0.25   Minutes
Nocsle Number; -- .Dia.(in.); 0.188
Pitot Tube No. 18,Corr.Factor; 0.838
Meter Box Ho.RAC-l'«Corr.Factor; 0.974
Meter Isokinetic Factor;   1720	
Assumed Moisture (1):	1  fr
Condensate Volume(ml);      	
Silica Gel Height Gain(g);  --	•
Leak Rate   0.00  CFM at
                                                                      15  "Hg
Trav-
erse
Point
No.
S-7




S-7




S-7






Time
Samp-
ling
(sec)
0
15
30
45
60
0
15
30
45
60
0
15
30
45
60


Clock
10:58



10:59
11:15



11:16
11:28



11:29


(Telocity
Pressure
("H20)
1.30
1.5
1.6
1.4

1.30
1.5
1.65
1.5

1.35
1.4.
1.55
1.45



AVERAGE (TOTAL)
Stack
Temp
CF)
98
160
245
195
140
92
105
225
195
145
90
120
300
210
150


165
Dry Gas Meter
Volume
(£t3)
353.899



354.772
354.778



355.763
355.766



356.757


( 2.784 )
TempCF)
Inlet
72




75




75






74
Outlet
72




74




75






74
Orifice
Pressure
Differ-
ential
("H20)
3.4
3.4
3.4
3.4

3.4
3.4
3.4
3.4

3.4
3.4
3.4
3.4



3.4
••liter
Box
Temp
(•F)
235




250




240






242
Last
Imp.
Gas
Cemp
CF>
70




73




75






73
Sampling
Train
Static
Pressure
("Hg)
5.0




6.0




6.0






5.7
                                   Clayton Environmental Consultants,  Xne,

-------
                                 C-113
                             SAMPLING TRAIN DATA
Company;    Ford Motor Company
Source Designation;  Coke Battery A Scrubber Inlet
Date:  6/9/75
Test Number;   EPA Method 8 Sample-7
Field Persons     RCM
Filter Number;         	
Barometric Pressure  ("Hg)!  29.42
         Filter Heater Setting:.
         Probe Heater Setting:
                         90
                         90
Stack Static Pressure  ("HgO); -4.6
Stack Dimensions;      66" I.D.
Plume Appearance;
Ambient Temperature(*F);    72
Record all Data Every   0.25
Minutes
Nocsle Number; -- .Dla. (In.)*. 0.188
Pltot Tube No. 18.Corr.Factor: 0.838
Meter Box No.RAC-l.Corr.Factor; 0. 974
Meter Isoklnetlc Factor;    1720
Assumed Moisture(X);    1	
Condensate Volume(ml):     	
Silica Gel Weight Gain(g);  --	
Leak Rate   0.00  CFM at
18 "Hg
Trav-
erse
Point
No.
S-7




S-7




S-7






Time
Samp-
ling
(aec)
0
15
30
45
60
0
15
30
45
60
0
15
30
45
60


Clock
13:35



13:36
13:45



13:46
14:03



14:04


Velocity
Pressure
("H20)
1.35
1.35
1.65
1.5

1.35
1.5
1.6
1.4

1.40
1.40
1.55
1.5


•
AVERAGE (TOTAL)
Stack
Temp
(•F)
93
135
210
210
150
97
125
210
190
135
103
115
190
200
150


154
Dry Gas Meter
Volume
(ft3)
372.869



373.820
373.824



374.812
374.815



375.794


( 2.849 )
Temp(-F)
Inlet
70




74




76






73
Outlet
70




72




74






72
Orifice
Pressure
Differ-
ential
C'HzO)
3.4
3.4
3.4
3.4

3.4
3.4
3.4
3.4

3.4
3.4
3.4
3.4
3.4


3.4
filter
Box
Temp
CF)
245




250




240






245
Last
Imp.
Gas
Temp
CP?
75




75




77






76
Sampling
Train
Static
Pressure
("Hg)
5.0




5.5




5.5






5.3
                                   Clayton Environmental Consultants,  Inc.

-------
                                 C-114
                             SAMPLING TRAIN DATA

            Ford Motor Company
Company:_
Source Designation;  Coke Battery A Scrubber Inlet
         6/9/75
Data:
Test Number!  EPA Method 8 Sample-8
Field Persont_
Filter Number:	--	
Barometric Pressure ("Hg);  29.42
Filter Heater Setting;   95
Probe Heater Setting!    95
                  ROM
Stack Static Pressure  ("H;0); -5.2
Stack Dimensions;    66" I.D.	
Plume Appearance:	
Ambient Temperature(°F);   72
Record all Data Every   0.25
                               Minutes
Noxsle Number; -- .Dia.(in.); 0.188
Pltot Tube No. 18,Corr.Factor: 0.838
Meter Box No. RACJ.Corr.Factor;0.974
Meter Zsokinetic Factor;   1720
Assumed Moisture(I);    1	
Condensate Volume(ml);
Silica Gel Height Cain(s);
Leak Rate   0.00  CPM at    18  "Hg
Trav-
erse
Point
No.
S-7




S-7

•


S-7






Time
Samp-
ling
(sec)
0
15
30
45
60
0
15
30
45
60
0
15
30
45
60


Clock
14:32



14:33
14:47



14:48
15:02



15:03


Velocity
Pressure
("H20)
1.40
1.40
1.55
1.45

1.35
1.55
1.65
1.45

1.40
1.40'
1.65
1.55



AVERAGE (TOTAL)
Stack
Temp
(°F)
102
120
190
180
150
99
160
285
240
175
108
175
295
225
175


179
Dry Gas Meter
Volume
(ft3)
390.383



391.356
391.358



392.330
392.333



393.305


( 2.846 )
Temp(°F)
Inlet
75




75




76






75
Outlet
75




75




76






75
Orifice
Pressure
Differ-
ential
("H20)
3.4
3.4
3.4
3.4

3.4
3.4
3.4
3.4

3.4
3.4
3.4
3.4



3.4
filter
Box
Temp
(-F)
240




245




240






242
Last
Imp.
Gas
Temp
CF>
76




76




77






76
Sampling
Train
Static
Pressure
("Hg)
5.5




6.0




6.0






5.8
                                   Clayton Environmental Consultants, Inc.

-------
                                 C-115
                             SAMPLING TRAIN DATA
Company:   Pord Motor Company
Source Dasignatloa;   Coke Battery A Scrubber  inlet
          6/10/75
Date: 	
Teat Number;   EPA Method 8 Sample-9
Field Person:,	
Filter Number:	^	
Barometric Pressure  ("Hg);  29.52
Filter Heater Setting:,
Probe Heater Setting:
                                                                   90
                                                                  90
                  JLCM_
Stack Static Pressure ("HgO);  -5.2
Stack Dimensions:	66" I.D.	
Plume Appearance;
Ambient Temperature(*F):	
Record all Data Every   0.25
                             65
                               Minutes
NoBcle Number; --  .Dia.(in.); 0.188
Pitot Tube No. 18.Corr.Factor; 0.838
Meter Box No.RAC-1,Corr.Factor0.974
Meter Isokinetic  Factor;   1720
Assumed Moisture(I);   1	
Condensate Volume (ml):	--
Silica Gel Height Gatn(g);
Leak Rate   0.00  CFM at   15    "Hg
Trav-
erse
Point
No.
S-7




S-7




S-7






Time
Samp-
ling
(sec)
0
15
30
45
60
0
15
30
45
60
0
15
30
45
60


Clock
09:33



09:34
09:50



09:51
10:14



10:15


Velocity
Pressure
("H20)
1.40
1.4
1.65
1.45

1.40
1.40
1.7
1.55

1.35
1.6'
1.8
0.9


•
AVERAGE (TOTAL)
Stack
Temp
CF)
94
115
175
190
135
104
110
170
275
190
98
140
250
250
175


165
Dry Gas Meter
Volume
(£t3)
410.298



411.271
411.273


-
412.274
412.281



413.259


( 2.884 )
TempCP)
Inlet
68




68




70






69
Outlet
68




68




70






69
Orifice
Pressure
Differ-
ential
("H20)
3.4
3.4
3.4
3.4

3.4
3.4
3.4
3.4

3.4
3.4
3.4
3.4



3.4
niter
Box
Temp
(•F)
200




240




240






227
Last
Imp.
Gas
Temp
fV)
70




72




74






72
Sampling
Train
Static
Pressure
("Hg)
6.0




6.5




6.5






6.3
                                   Clayton Environmental Consultants, Inc.

-------
                                  C-116
Company;
Source Designation:
Data:    6/5/75
                             SAMPLING TRAIN DATA

             Ford Motor Company
                      Coke Battery A Scrubber Outlet
Tact Number; EPA Method 8 Sample-1
Field Person:	VWH/GMS	
Filter Number:        --	
                                         Filter  Heater  Setting;    250
                                         Probe Heater  Setting;     95
Barometric Pressure  ("Hg);  28.85
Stack Static Pressure  ("H?0); -2.6
                      90" i.p.
Stack Dimensions:_
Plume Appearance:	--
Ambient Temperature(°F);   75
Nossle Number; -- ,Dia.(in.); 0.256
Pitot Tube No. 19,Cerr.Factor; 0.854
Meter Box No. RAC-4»Corr.Factor; p. 991
Meter Isokinetic Factor;  1685	
Assumed Moisture(I);      	
Condensate Volume(ml);      	
Silica Gel Weight Cain(g);
Record all Data Every   0.5
                               Minutes   Leak  Rate
             0.001CFM at
15	"Hg
Trav-
erse
Point
No.
N-6


N-6


N-6


N-6







Time
Samp-
ling
fsecj
0
30
60
0
30
60
0
30
60
0
30
60





Clock
15:02

15:03
15:22

15:23
16:13

16:14
16:25

16:26





Velocity
Pressure
("H20)
0.69
0.65
0.67
0.70
0.60
0.68
0.68
0.68
0.68
0.68
0.68
0.68.





AVERAGE (TOTAL)
Stack
Temp
(°F)
123
125
128
120
122
124
125
126
128
125
130
133





126
Dry Gas Meter
Volume
(ft3)
478.843
479.3
479.723

480.3
480.731

481.1
481.725

482.3
482.732





(3.913 )
Temp(°F)
Inlet
80

78
80
80
80
79

79
79
79
79





79
Outlet
80

80
80
80
80
80

80
80
80
80





80
Orifice
Pressure
Differ-
ential
("H20>
3.3
3.3
3.3
3.3
3.3
3.3
3.3
3.3
3.3
3.3
3.3
3.3





3.3
filter
Box
Temp
CF)
280
280
280
280

290
290

290
260

260





279
Last
Imp.
Gas
Temp
CF)
82

82
82

79
80

80
84

82





81
Sampling
Train
Static
Pressure
("Hg)

14.0
14.0
14.0
14.0
14.0
14.0


14.0







14.0
                                   Clayton Environmental Consultants,  Inc.

-------
                                 C-117
                             SAMPLING TRAIN DATA

            Ford Motor Company
Company:_
Source Deaignation;  Coke Battery A Scrubber Outlet
          6/6/75
Data:	
Teat Number;  EPA Method 8 Samplc-2
Field Person!      PIC/GMS
Filter Number:	--	
Barometric Preaaure  ("Hg):    28.80
Stack Static Preaaure  ("H?0>;   -2.6
Stack Dimensions;    90" I.D.	
Plume Appearance:	^	
Filter Heater Setting;  250
Probe Heater Setting;    95
Ambient Temperature(*F):	
Record all Data Every    0.5
                              75
                               Minutes
Hoc lie Number; --  .Dia. (in.);'0. 256
Pitot Tube No. 19.Corr.Factor; 0.854
Meter Box He. RAC-4»Corr.Factor; 0.991
Meter laokinetic Factor;   1685
Assumed Moisture (X):	--	
Condenaate Volume (ml):	-_-	
Silica Gel Weight  Caln(g);
Leak Rate 	  CFM at 	"Hg
Trav-
erae
Point
No.

65
65
65
65
65
65
72
72
72








67
Sampling
Train
Static
Preaaure
("Hg)
4.0
4.0
4.1
4.2
4.2
4.2
4.0
4.0
4.0








4.1
                                   Clayton Environmental Consultants,  Inc.

-------
                                  C-118
                             SAMPLING TRAIN DATA
Company;   Ford Motor Company
Source Designation;   Coke Battery A Scrubber  outlet
          6/6/75
Date:
Tact Number;   EPA Method 8 Sample-3
Field Person:__
Filter Number:	--	
Barometric Pressure  ("Hg);  28.80
                    PIC/GMS
Stack Static Pressure  ("^0):  -2.6
Stack Dimensions;   90" I.D.	
Plume Appearance:	--	
Filter Heater Setting;    250
Probe Heater Setting:	95
Ambient Temperature(°F):	75	
Record all Data Every   0,5    Minutes
Nocsle Number; -- .Dia.(in.):  0.256
Pitot Tube No. 19«Corr.Factor; 0.854
Meter Box No.RAC-4«Corr. Factor; 0.991
Meter Isokinetic Factor;    1685
Assumed Moisture(I);
Condensate Volume(ml);     	
Silica Gel Weight Gain(g):_--	
Leak Rate 	 CPM at 	"Hg
Trav-
erse
Point
No.

72
72
72
72
72
72
72
72
72








72
Sampling
Train
Static
Pressure
("Hg)
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0








4.0
                                   Clayton Environmental Consultants, Inc.

-------
                                 C-119
Company:	
Source Designation:^
Data:     6/6/75
                 8AHPLXNC TRAIN DATA

Ford Motor Company
            Coke Battery  A  Scrubber Outlet
Teat number;   EPA Method 8 Sample-4
Field Peraon;
Filter Number:
                            Filter Neater Setting;    250
                            Probe Heater Setting:	95.
       FIC/GMS
Barometric Pressure  ("Hg);  28.80
Stack Static Pressure  ("H;0);  -2.6
Stack Dimensions!
Plume Appearance:
          90" I.D.
Ambient Temperature(*P);    75
Record all Data Every    0.5
                   Minutes
Nocile Number; --  .Dia. (in.) ;J). 256
Pitot Tube No. 19.Corr.Factor; 0,854
Meter Box No.RAC-4tCorr,Factor;0.991
Meter laokinetic Factor;   1685
Assumed Moisture(I);     	
Condensate Volume(ml);       	
Silica Gel Weight  Galn(g):_--	
Leak Rate
CFM at
"Hg
Trav-
erse
Point
No.
1



-------
                                 C-120
                             8AHPLXNC TRAIN DATA

             Ford Motor Company
Company;
Source Designation;  Coke Battery A Scrubber  Outlet
         6/6/75
Date:
Test Number;   EPA Method 8 Sample-5
Field Person:	Pic/CMS	
Filter Number:	--	
Barometric Pressure ("Hg);  28.80
Stack Static Pressure  ('M^O):  -2.6
Stack Dimensions;    90" I.D.
Plume Appearance:	_-	
                                        Filter Heater  getting;   250
                                        Probe Heater Setting:	95
Ambient Temperature(°F):	
Record all Data Every    0.5
                             75
                               Minutes
Nocale Number; -- ,Dia.(in.); 0.256
Pitot Tube Mo. 19.Corr.Factor: 0.854
Meter Box No.RAC-4,Corr.Factor0.991
Meter Isokinetic Factor;   1685	
Assumed Moisture(I);      	
Condensate Volume (ml):	--
Silica Gel Weight Cain(g);
Leak Rate 	 CFM at 	"Hg
Trav-
erse
Point
No.

-------
                                  C-121
                             SAMPLING TRAIN DATA

            Ford Motor Company
Company:_
Source Designation;   Coke Battery A Scrubber Outlet
           6/9/75
Date: 	
Test Number;  EPA Method  8  Sample-6
Field Person:	GMS/RJG	
Filter Number;
Barometric Pressure  ("Hg);  29.42
Filter Heater Setting;   250
probe Heater Setting;     80
Stack Static Pressure ("H?0);  -2.6
Stack Dimensions:	90" I.D.
Plume Appearance:	--	
Ambient Temperature(*F);   75
Record all Data Every    0.5
                               Minutes
Nocsle Number; --  .Die, (in.) ; 0..256
Pltot Tube No. 19.Corr.Factor; 0.854
Meter Box No.RAC-4 .Corr.FactonQ. 991
Meter Isokinetic  Factor;   1685
Assumed Moisture(I);       	
Condensate Volume (ml):	--	
Silica Gel Weight  Galn(g);
Leak Rate 	 CFM at 	"Hg
Trav-
erse
Point
No.
NW-6


NW-6


NW-6










Time
Samp-
ling
(sec)
0
30
60
0
30
60
0
30
60








Clock
10:58

10:59
11:15

11:16
11:28

11:29








Velocity
Pressure
<"H20)
0.65
0.64
0.64
0.67
0.67
0.67
0.70
0.67
0.64


•




•
AVERAGE (TOTAL)
Stack
Temp
(•F)
127
127
127
126
126
126
126
126
126








126
Dry Gas Meter
Volume
(£t3)
535.996
535.5
535.918
535.918
536.4
536.854
536.854
537.3
537.818








( 1.806 )
Temp('F)
Inlet
67
68
70
70
70
70
70
70
70








69
Outlet
68
68
70
71
71
71
71
7l'
71








70
Orifice
Pressure
Differ-
ential
("H20)
3.3
3.3
3.3
3.3
3.3
3.3
3.3
3.3
3.3








3.3
••liter
Box
Temp
CF)
250
260
270
270
280
290
280
260
250








268
Last
Imp.
Gas
Temp
CF)
70
70
70
74
76
78
77
77
77








74
Sempling
Train
Static
Pressure
("Hg)
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0








5.0
                                   Clayton Environmental Consultants, Inc.

-------
                                  C-122
                             SAMPLING TRAIN DATA

Company;    Ford Motor Company
Source Designation;  Coke Battery A Scrubber  Outlet
          6/9/75
Data:
Test Number;    EPA Method  8  Sample-7
Field Person:_
Filter Number:
Filter Heater Batting:
Probe Heater Setting:
250
                                                                  80
                    GMS/RJG
Barometric Presaure ("Hg);  29.42
Stack Static Presaure  ("H?0);  -2.6
Stack Dimensions:	90" I.D.	
Plume Appearance:	-_-	
Ambient Temperature (*F):	75
Record all Data Every    p.5
NocEle Number;  _. .Dia.(in.); p.256
Pitot Tube No. 19.Corr.Factor; 0.654
Meter Box No.RAC-4 ,Corr.FactonO.991
Meter Isokinetic  Factor;   1685	
Assumed Moisture(I);    	
Condenaate Volume(ml);     	
Silica Gel Weight Catn(g);
                               Minutes   Leak Rate
                  CFM at
        "Hg
Trav-
erse
Point
No.
NW-6


NW-6


NW-6










Time
Samp-
ling
(sec )
0
30
60
0
30
60
0
30
60








Clock
13:22

13:23
13:45

13:46
14:03

14:04








Velocity
Pressure
(MH20)
0.63
0.63
0.65
0.67
0.66
0.67
0.63
0.65
0.64







•
AVERAGE (TOTAL)
Stack
Temp
(°F)
125
126
126
125
125
125
125
126
126








125
Dry Gas Meter
Volume
(ft3)
550.659
551.1
551.646
551.646
552.1
552.617
552.617
553.1
553.600








(2.917 )
Temp('P)
Inlet
70
70
70
72
72
72
72
72
72








71
Outlet
72
72
72
73
73
73
73
73
73








73
Orifice
Pressure
Differ-
ential
("H20)
3.3
3.3
3.3
3.3
3.3
3.3
3.3
3.3
3.3








3.3
filter
Box
Temp
CF)
230
250
250
260
260
260
250
250
250








251
Last
Imp.
Gas
Temp
CF)
74
74
74
75
75
75
78
78
78








76
Sampling
Train
Static
Pressure
("Hg)
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0








5.0
                                   Clayton Environmental Consultants,  Inc.

-------
                                C-123
                             SAMPLING TRAIN DATA
Companyt   7ord Motor Company
Source Designation;  Coke Battery A Scrubber  Outlet
          6/9/75
Date: 	
Te«t Humbert   EPA Method 8 Sample-8
Field Peraon;    CMS/RJG	
Filter Number:	--
Barometric Pressure  ("Hg)t  28.42
Filter Heater Setting:
Probe Heater Setting:
250
                                                                 80
Stack Static Preaaure ("H?0);  .2.6
Stack Dimensions;     90" I.D.	
Plume Appearance:	--	
Ambient Temperature(°F);   75
Record all Data Every   0.5
                               Minutes
Nosile Number; -. .Dia.(in. ); p. 256
Pitot Tube No. 19.Corr.Factor; Q.854
Meter Box No. RAC-4,Corr.FaetenO.991
Meter Isokinetic Factor;   1685	
Assumed Moisture (Z):	--	
Condenaate Volume(ml);
Silica Gel Weight Cain(g);
Leak Rate 	 CFM at 	"Hg
Trav-
erse
Point
NO.
NW-6


NW-6


NW-6










Time
Samp-
ling
(sec y
0
30
60
0
30
60
0
30
60








Clock
14:32

14:33
14:47

14:48
15:02

15:03








Velocity
ressure
("H20)
0.64
0.64
0.64
0.66
0.64
0.63
0.64
0.62
0.62


•





AVERAGE (TOTAL)
Stack
Temp
(°F)
126
127
127
125
130
130
126
135
135








129
Dry Gas Meter
Volume
(ft3)
568.563
569.1
569.613
569.613
570.1
570.572
570.572
571.0
571.539








( 2.949 )
Temp(-F)
Inlet
72
72
72
72
72
72
73
73
73








72
Outlet
73
73
73
73
73
73
74
74
74








73
Orifice
Pressure
Differ-
ential
("H20)
3.3
3.3
3.3
3.3
3.3
3.3
3.3
3.3
3.3








3.3
Filter
Box
Temp
CF)
250
260
260
245
250
26 0~
230
235
235








247
Last
Imp.
Gas
Temp
rp?
82
82
82
80
80
80
80
80
80








81
{Sampling
Train
Static
Pressure
("Hg)
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0








5.0
                                   Clayton Environmental Consultants, Inc.

-------
                                  C-124
                             SAMPLING TRAIN DATA
Company;    Ford Motor Company
Source Designation;  Coke Battery A Scrubber Outlet
         6/10/75
                EPA Method 8 Sample-9
                    GMS/RJG
Date: 	
Test Number:_
Field Person:	
Filter Number:	--	
Barometric Pressure  ("Hg);  29.52
Stack Static Pressure  ("H?0);  -2.6
Stack Dimensions;    90" I.D.	
Plume Appearance:	--	
Filter Heater Setting:
Probe Heater Setting!
        250
         80
Ambient Temperature(*F);    75
Record all Data Every   0,5
                               Minutes
Notsle Number; -- .Dia. (in.); 0.256
Pitot Tube No. 19«Corr.Factor;Q.854
Meter Box No.RAC-4.Corr.FactonO.991
Meter Isokinetic Factor;    1685
Assumed Moisture(I);     	
Condensate Volume(ml);    	
Silica Gel Weight Gain(g):_--	
Leak Rate
CFM at
                                                                         "Hg
Trav-
erse
Point
No.
NW-6


NW-6


NW-6










Time
Samp-
ling
(sec)
0
30
60
0
30
60
0
30
60








Clock
09:33

09:34
09:50

09:51
10:14

10:15








Velocity
Pressure
("H20)
0.62
0.64
0.64
0.64
0.64
0.64
0.63
0.63



•





AVERAGE (TOTAL)
Stack
Temp
CF)
120
122
124
130
132
132
130
132
132








128
Dry Gas Meter
Volume
(ft3)
586.894
587.3
587.740
587.740
588.2
588.713
588.996
589.4
589.843








( 2.922 )
Temp(°F)
Inlet
66
66
66
66
66
66
67
68
68







-,
67
Outlet
67
67
67
68
68
68
68
70
70








68
Orifice
Pressure
Differ-
ential
("H20)
3.3
3.3
3.3
3.3
3.3
3.3
3.3
3.3
3.3








3.3
filter
Box
Temp
CF)
230
250
260
250
255
255
255
255
255








252
Lastlsampling
Imp. I Train
Gas (static
Tempjpressure
CF) ("Hg)
70
70
70
72
72
72
72
72
72








71
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0








5.0
                                   Clayton Environmental Consultants, Ine,

-------
                                 C-125
                             SAMPLING TRAIN DATA

            Ford  Motor  Company
Company j^	
Source Designation;    Coke  Battery A Scrubber Inlet
           2-6-75
Date: 	
Teat Number; Preliminary NaQH-1
Field Person;  RCM	
Filter Number:     	
Barometric Pressure  ("Hg);   29.28
Stack Static Pressure  ("H20):   -3.0
Stack Dimensions:_
Plume Appearance:
                    66" I.P.
Ambient Temperature(°F):
Record all Data Every
                               Minutes
Filter Heater Setting:	
Probe Heater Setting:	
Nozzle Number:	,Dia.(in.):>
Pitot Tube No.	,Corr.Factor:	
Meter Box No.MAC-5 iCorr.Factor;  0.999
Meter Isokinetic Factor:	
Assumed Moisture(Z):	
Condensate Volume (ml):	^6	
Silica Gel Weight Gain(g):__6	
Leak Rate    	 CFM at 	"Hg
Trav-
erse
Point
No.
CL
CL
CL
6L
CL












Time
Samp-
ling
(rain)

















Clock
11:30
11:45
12:00
12:15
12:30












(Telocity
pressure
("H20)











.





AVERAGE (TOTAL)
Stack
Temp
(«F)
38
34
34
32













34
Dry Gas Meter
Volume
(ft3)
961.605
973.8
986.0
998.3
L010.275












Temp(°F)
Inlet
42
39
39
40













( 48.62l)| 40
Outlet
39
38
37
36













38
Orifice
Pressure
Differ-
ential
("H20)
2.5
2.5
2.5
2.5













2.5
filter
Box
Temp
CF)

















__
Last
Imp.
Gas
Temp
CF)

















_
Sampling
Train
Static
Pressure
("Hg)
4.0
4.5
5.0
5.0













4.62
                                   Clayton Environmental Consultants,  Inc.

-------
                                  C-126
                             SAMPLING TRAIN DATA
Company;   Ford Motor Company
Source Designation^
Date:   2-6-75	
Coke Battery A Scrubber  Inlet
Teat Number; Preliminary NaOH-2
Field Person; RCM	
Filter Number:	
Barometric Pressure ("Hg);   29.28
Stack Static Pressure ("H20);  -3.0
Stack Dimensions!    66" I.D.	
Plume Appearance:	
Ambient Temperature(CF):
Record all Data Every
          Minutes
Filter Heater Setting:	
Probe Heater Setting:	
NoBBle Number:	,Dia.(in.):_	
Pitot Tube No.	,Corr.Factor:	
Meter Box No.MdC-5 ,Corr.Factory.999
Meter Isokinetic Factor:	
Assumed Moisture(X) :	
Condensate Volume (ml):	-3	
Silica Gel Weight Gain(g);   8	
Leak Rate    	 CFM at 	"Hg
Trav-
erse
Point
No.
CL
CL
CL
CL
CL












Time
Samp-
ling
(rain)

















Clock
12:38
12:53
13:08
13:23
13:38












Velocity
Pressure
("H20)

















AVERAGE (TOTAL)
Stack
Temp
(•F)
35
38
45
40













40
Dry Gas Meter
Volume
(ft3)
10.275
22.6
34.9
47.1
59.462












( 49.138)
Temp(eF)
Inlet
38
39
39
40













39
Outle t
35
35
35
35













35
Orifice
Pressure
Differ-
ential
<"H20)
2.5
2.5
2.5
2.5













2.5
Filter
Box
Temp
(°F)

















__
Last
Imp.
Gas
Temp
<°F)

















__
Sampling
Train
Static
Pressure
("Hg)
6.5
6.5
6.5
6.5













6.5
                                   Clayton Environmental Consultants) Inc.

-------
                                  C-127
                             SAMPLING  TRAIN DATA

            Ford Motor Company
Company:_	
Source Designation;   Coke Battery A  Scrubber  Inlet
        2-6-75
Date:	
Test Number preliminary  NaOH-3	
Field Person;  RCM	
Filter Number:	
Barometric pressure ("Hg);  29.28
Stack Static Pressure ('^0);  -3.0
Stack Dimensions:	66" I.p.	
Plume Appearance:	
                                        Filter Heater Setting:	
                                        Probe Heater Setting:	
                                        Nocele Number:	,Dla.(ln.):.
                                        Pitot Tube No.	,Corr.Factor:	
                                        Meter Box No .MAC-5 , Corr.Factonp.999
                                        Meter Isokinetlc Factor:	
                                        Assumed Moisture(I):	
                                        Condcnsate Volume(ml);    -4	
Ambient Temperature("F):
Record all Data Every
                               Minutes
Silica Gel Weight Gatn(g);  9
Leak Rate         CFM at
                                                                         "Hg
Trav-
erse
Point
No.
CL
CL
CL
CL
CL












Time
Samp-
ling
(min)

















Clock
14:03
14:18
14:33
14:48
15:03










'

Velocity
Pressure
("H20)
















•
AVERAGE (TOTAL)
Stack
Temp
<°F)
33
38
33
35













35
Dry Gas Meter
Volume
(ft3)
59.462
72.6
86.1
99.5
112.463












< 52.948)
Temp(°F)
Inlet
38
37
39
40













38
Outlet
36
34
34
35













35
Orifice
Pressure
Differ-
ential
("H20)
3.0
3.0
3.0
3.0













3.0
Filter
Box
Temp
(°F)

















^^^
Last
Imp.
Gas
Temp
(°F)

















^^^
Sampling
Train
Static
Pressure
("Hg)
4.5
6.0
6.2
6.0

V











5.68
                                   Clayton Environmental Consultants, Inc.

-------
                                  C-128
                             SAMPLING TRAIN DATA

            Ford Motor Company
Company:	
Source Designation;  Coke Battery A Scrubber  Inlet
          2-14-75
Date:
Test Number; preliminary  NaOH-4
Field Person;   RJG	
Filter Number:	
Barometric Pressure  ("Hg);    29.76
Stack Static Pressure  ("H,0):	
Stack Dimensions:	66" I.D.
Plume Appearance:	
Filter Heater Setting:	
Probe Heater Setting:	
Nozzle Number:	,Dia.(ln.):
Pltot Tube No.	,Corr.Factor:
Meter Box No«MAC-5'»Corr.Factor;
Meter Isoklnetlc Factor:	
Assumed Moisture(X) :	
                                         Condensate  Volume(ml);   -4
Ambient Temperature(°F):
Record all Data Every
                               Minutes
Silica Gel Weight Galn(g):Ji^
Leak Rate
CFM at
"Hg
Trav-
erse
Point
No.
CL
CL
CL
CL
CL












Time
Samp-
ling
(rain)

















Clock
11:18
11:33
11:48
12:03
12:18












Velocity
Pressure
<"H20)

















AVERAGE (TOTAL)
Stack
Temp
<°F)
40
40
40
40













40
Dry Gas Meter
Volume
(ft3)
400.238
413.17
426.12
439.03
452.105












( 51.815)
Temp(°F)
Inlet
29
28.
29
30













29
Outle t
27
26
26
26













26
Orifice
Pressure
Differ-
ential
("H20)
3.0
3.0
3.0
3.0













3.0
Filter
Box
Temp
(°F)


















Last
Imp.
Gas
Cemp
(°F)


















Sampling
Train
Static
Pressure
("HR)
7.0
6.0
6.0
6.0













6.2
                                   Clayton Environmental Consultants,  Inc.

-------
                                 C-129
                             SAMPLING TRAIN DATA
Company;    Ford Motor Company
Source Designation;   Coke Batterv A  Scrubber  Inlet
          2-14-75
Date:
Test Number; preliminary NaQH-5
Field Person;   RJG	
Filter Number:	
Barometric Pressure  ("Hg);   29.76
Stack Static Pressure  ("H20):	
Stack Dimensions;    66" I.D.
Plume Appearance:	
Ambient Temperature(°F):
Record all Data Every
                               Minutes
Filter Heater Setting: _ __
Probe Heater Setting: __ __
Nozzle Number: _ ,Dia.(in.): __
Pitot Tube No. _ ,Corr. Factor: _
Meter Box No.MAC-5 .Co rr. Factor; 0 .999
Meter Xsokinetic Factor; _
Assumed Moisture (X) : _
Condensate Volume (ml);    -4 _
Silica Gel Weight Gain(g):__9 _
Leak Rate _ CFM at
"Hg
Trav-
erse
Point
No.
CL
CL
CL
CL
CL












Time
Samp-
ling
(rain)

















Clock
12:20
12:35
12:50
13:05
13:20












Velocity
Pressure
<"H20)

















AVERAGE (TOTAL)
Stack
Temp
<°F)
40
40
42
44













42
Dry Gas Meter
Volume
(ft3)
452.505
465.72
478.93
491.96
505.242












( 52.684)
Temp(°F)
Inlet
30
31
32
32













31
Outlet
26
27
28
28













27
Orifice
Pressure
Differ-
ential
("H20)
3.0
3.0
3.0
3.0













3.0
Filter
Box
Temp
(°F)


















Last
Imp.
Gas
Temp
(°F)


















Sampling
Train
Static
Pressure
("Hg)
8.0
7.0
7.0
7.0













7.2
                                   Clayton Environmental Consultants, Inc.

-------
                                   C-130
                             SAMPLING TRAIN DATA

Company:	Ford Motor Company
Source Designation;   Coke  Battery A Scrubber Inlet
        2-14-75
Date:
Test Number; preliminary NaOH-6
Field Person;  RJG	
Filter Number:        	
Barometric Pressure ("Hg):  29.76
Stack Static Pressure ("H20);   -2.5
                    66" I.D.
Stack Dimensions ;
Plume Appearance:	
Ambient Temperature(°F):
Record all Data Every
Filter Heater Setting:	
Probe Heater Setting:	
Nozzle Number:	,Dia.(in.):	
Pitot Tube No.	,Corr.Factor:	
Meter Box No .MAC-5 .Corr.Factono.999
Meter Isokinetic Factor:	
Assumed Moisture(Z):	
Condensate Volume(ml);    -1	
                               Minutes
Silica Gel Weight Gain(g);  8
Leak Rate
CFM at
"Hg
Trav-
erse
Point
No.
CL
CL
CL
CL
CL












Time
Samp-
ling
(min)

















Clock
13:24
13:39
13:54
14:09
14:24












Velocity
Pressure
<"H20)
















•
AVERAGE (TOTAL)
Stack
Temp
<°F>
46
46
45
48













46
Dry Gas Meter
Volume
(ft3)
505.242
518.48
531.66
544.73
557.866












( 52.571)
Temp(°F)
Inlet
32
33
35
34













34
Outle t
29
30
30
30













30
Orifice
Pressure
Differ-
ential
("H20)
3.0
3.0
3.0
3.0







•





3.0
filter
Box
Temp
<°F)


















Last
Imp.
Gas
Temp
(°F)


















Sampling
Train
Static
Pressure
("Hg)
7.0
7.0
7.0
7.0













7.0
                                   Clayton Environmental Consultants, Inc,

-------
                                  C-131
                             SAMPLING TRAIN DATA

              Ford Motor Company
Company!	
Source Designation:	Coke Battery A Scrubber Inlet
Date:     6/3/75
Teat Number;  HaOH-1	
Field Peraon;   RCM	
Filter Number:    A-147-48
Filter Heater Setting;   100
Frobe Heater Setting;    100
Barometric Pressure  ("Hg);  29.15
Stack Static Pressure  ("H20);  -5.1
Stack Dimensions;
Plume Appearance:	
                       66" I.D.
Ambient Temperature(°F):   67
Record all Data Every    0.5
                               Minutes
Nozzle Number; --  .Dla.(in.)• 0. 188
Pitot Tube No. 18.Corr.Factor; 0.838
Meter Box No.RAC-l,Corr.Factor; 0.974
Meter Isokinetic Factor;    1720
Assumed Moisture(I);    1	
Condensate Volume(ml);      	
Silica Gel Weight  Gain(g):__-	
Leak Rate   0.02   CFM at
15	"Hg
Trav-
erse
Point
No.
S-7



S-7



S-7








Time
Samp-
ling
(sec)
0
30
60
Max
0
30
60
Max
0
30
60
Max





Clock
16:40



16:53



17:10








Velocity
Pressure
("H20)
1.30
1.55

(1.65)
1.35
1.50

(1.55)
1.35
1.5

(1.7).





AVERAGE (TOTAL)
Stack
Temp
<"F)
80
160
150
(250)
80
220
160
(285)
84
280
250
(570)





163
Dry Gas Meter
Volume
(£t3)
250.666

251.302

251.302

252.072

252.072

252.839






( 2.117 )
Temp(°F)
Inlet
78



80



81








80
Outlet
78



80



81








80
Orifice
Pressure
Differ-
ential
("H20)
1.92
2.05


2.01
1.80


2.00
1.65







1.90
filter
Box
Temp
<°F)
200



255



240








232
[Last
Imp.
Gas
Temp
CF)
70



72



74








72
Sampling
Train
Static
Pressure
("Hg)
3.5



3.5



4.0








3.7
                                   Clayton Environmental Consultants, Inc.

-------
                                  C-132
                             SAMPLING TRAIN DATA
Company;   Ford Motor Company
Source Designation;   Coke Battery A Scrubber Inlet
          6/4/75
               NaOH-2
Date:
Test Number:	
Field Person:_
Filter Number:
Barometric Pressure  ("Hg); 29.18
                  ROM
                   A-147-50
Stack Static Pressure  ("H?0):  -4.4
Stack Dimensions;    66" I.D.	
Plume Appearance:	--	
Ambient Temperature ("F):   65
Record all Data Every    0.5
                               Minutes
Filter Heater Setting:
Probe Heater Setting:
90
90
NOBile Number; —  ,Dia.(in.); 0.188
Pitot Tube No. 18,Corr.Factor; 0.838
Meter Box No.RAC-1'tCorr.Factor;0.974
Meter Isokinetic Factor;   1720	
Assumed Moisture(I);    1	
Condensate Volume(ml);     	
Silica Gel Height  Gain(§):_--	
Leak Rate   0.015  CFM at
   17	"Hg
Trav-
erse
Point
No.
S-7



S-7



S-7








Time
Samp-
ling
(sec }
0
30
60
Max
0
30
60
Max
0
30
60
Max





Clock
09:04



09:14



09:26








Velocity
Pressure
("H20)
1.30
1.5

(1.55)
1.35
1.55

(1.60)
1.30
1.6

(1.65)





AVERAGE (TOTAL)
Stack
Temp
(»F)
75
150
165
(225)
80
180
150
(260)
84
180
150
(250)





135
Dry Gas Meter
Volume
(ft3)
253.168

253.838

253.838

254.616

254.616

255.410






( 2.184 )
Temp('F)
Inlet
75



80



82








79
Outlet
75



80



82








79
Orifice
Pressure
Differ-
ential
("H20)
1.94
2.0


2.01
2.03


1.93
2.03







1.99
Filter
Box
Temp
<°F)
230



250



260








247
Last
Imp.
Gas
Temp
CF}
72



72



74








73
Sampling
Train
Static
Pressure
("Hg)
3.0
3.0


3.0
3.0


3.5
3.5







3.2
                                   Clayton Environmental Consultants,  Inc.

-------
                                 C-133

                             SAMPLING TRAIN DATA
Company;   Ford Motor Company
Source Designation:
                       Coke Battery A Scrubber Inlet
          6/4/75
Date:
Test Number;  NaOH-3
Field Person:__
Filter Number:	
Barometric Pressure  ("Hg);   29,15
Filter Heater Setting;   90
Probe Heater Setting;    90
                    RCM
                     A-147-02
Stack Static Pressure  ("H;0); -4.5
Stack Dimensions:	66" I.D.
Plume Appearance:	--	
Ambient Temperature(°F);   72
Record all Data Every   0.5
                               Minutes
NozBle Number; --  .Dia.(in.) ; 0.188
Pltot Tube No. 18,Corr.Factor; 0.838
Meter Box No.RAC-1 .Corr.FactonO. 974
Meter Isoklnetic Factor;    1720
Assumed Moisture (I):	1	
Condensate Volume (ml):	--	
Silica Gel Weight  Cain(g);
Leak Rate    Q.Q2  CPM at     17  "Hg
Trav-
erse
Point
No.
S-7



S-7



S-7








Time
Samp-
ling
(sec)
0
30
60
Max
0
30
60
Max
0
30
60
Max





Clock
10:49



11:04



11:16








Velocity
Pressure
("H20)
1.30
1.5

(1.6)
1.35
1.35

(1.7)
1.35
1.45

(1.6>





AVERAGE (TOTAL)
Stack
Temp
(°F)
82
170
270
(275)
84
90
280
(290)
85
100
238
(238)





155
Dry Gas Meter
Volume
(ft3)
256.229

257.014

257.014

257.801

257.801

258.680






( 2.387 )
Terap(°F)
Inlet
78



80



80








79
Outlet
78



80



80








79
Orifice
Pressure
Differ-
ential
("H20)
1.92
1.91


2.00
1.97


1.99
2.08







1.98
Filter
Box
Temp
CF)
210



225



240








225
Last
Imp.
Gas
remp
CF?
72



74



74








73
Sampling
Train
Static
Pressure
("Hg)
3.0
3.0


3.3
3.3


3.3
3.5







3.2
                                   Clayton Environmental Consultants, Inc.

-------
                                  C-134
                             SAMPLING TRAIN DATA
Company;   Ford Motor Company
Source Designation:  Coke Battery A Scrubber Inlet
             6/4/75
                   ROM
                     A-147-03
Date: 	
Test Numbert   NaOH-4
Field Pcrson:_
Filter Number:
Barometric Pressure  ("Hg);   29,17
Stack Static Pressure  ("HgO);  -4.5
Stack Dimensions;    66" I.D.	
Plume Appearance:	--	
Filter Heater Setting:
Probe Heater Setting:
              90
                                                                   90
Ambient Temperature(°F);  75
Record all Data Every    0.5
                               Minutes
Nozzle Number:_-_-_,Dia. (in.) :_0._188_
Pitot Tube No. 18.Corr.Factor; 0.838
Meter Box No.RAC-1 »Corr.Factor;0.974
Meter Isokinetic Factor;     1720
Assumed Moisture (I):	1	
Condensate Volume(ml);
Silica Gel Weight  Gain(g);  --	
Leak Rate
0.01  CFM at  15
"Hg
Trav-
erse
Point
No.
S-7



S-7



S-7








Time
Samp-
ling
(sec)
0
30
60
• Max
0
30
60
Max
0
30
60
Max





Clock
13:00



13:10



13:17








Velocity
Pressure
("H20)
1.30
1.45

(1.55)
1.30
1.4

(1.55)
1.25
1.40

(1.50)





AVERAGE (TOTAL)
Stack
Temp
CF)
75
150
130
(220)
82
220
130
(255)
82
205
135
(235)





134
Dry Gas Meter
Volume
(ft3)
258.802

259.570

259.582

260.326

260.327

261.054






C 2.193 )
Temp(°F)
Inlet
78



80



80








79
Outlet
78



80



80








79
Qrifice
Pressure
Differ-
ential
("H20)
1.95
1.92


1.92
1.65


1.86
1.69







1.83
Filter
Box
Temp
CF)
260



230



225








238
Last
Imp.
Gas
Temp
(°F)
75



82



80








79
Sampling
Train
Static
Pressure
("Hg)
3.0
3.0


3.0
3.2


3.2
3.4







3.1
                                   Clayton Environmental  Consultants,  Inc.

-------
                                   C-135
                             SAMPLING TRAIN DATA
Company;   Ford Motor Company
Source Designation;   Coke Battery A Scrubber Inlet
         6/4/75
Date:
Test Humbert  NaOH-5
Field Person:__
Filter Number:
Filter Heater Setting:
Probe Heater Setting:
90
                                                                  90
                 ROM
                  A-147-06
Barometric Pressure  ("Hg);  29.11
Stack Static Pressure  ("^0):  -5.0
Stack Dimensions:
Plume Appearance:
                     66" I.D.
Ambient Temperature(°F); 72
Record all Data Every   0.5
                               Minutes
Nossle Number; -- ,Dia.(in.); 0. 188
Fitot Tube No. 18fCorr.Factor; 0.838
Meter Box No.RAC-1 .Corr.FactonO. 974
Meter Xsokinetic Factor;   1720
Assumed Moisture(1):	1	
Condensate Volume(ml);
Silica Gel Weight Gain(g):_--	
Leak Rate  0.022  CFM at    14   "Hg
Trav-
erse
Point
No.
S-7



S-7



S-7








Time
Samp-
ling
(sec)
0
30
60
Max
0
30
60
Max
0
30
60
Max





Clock
14:58



15:08



15:19








(Telocity
Pressure
("H20)
1.30
1.50

(1.55)
1.35
1.55

(1.7)
1.35
1.50

(1.60).





AVERAGE (TOTAL)
Stack
Temp
(°F)
82
220
125
(245)
85
240
125
(245)
85
165
115
(195)





138
Dry Gas Meter
Volume
(ft3)
261.319

262.064

262.065

262.820

262.841

263.607






( 2.229 )
Temp(°F)
Inlet
70



70



70








70
Outlet
70



70



70








70
Orifice
Pressure
Differ-
ential
("H20)
1.89
1.74


1.96
1.75


1.96
1.90







1.87
filter
Box
Temp
CF)
200



215



240








218
Last
Imp.
Gas
Temp
CF)
64



67



70








67
Sampling
Train
Static
Pressure
("Hg)
2.5
2.5


3.0
3.0


3.0
3.2







2.9
                                   Clayton Environmental Consultants,

-------
                                  C-136
Company:_
Source Designation:
                             SAMPLING TRAIN DATA
             Ford  Motor  Company
                        Coke  Battery A Scrubber Inlet
           6/5/75
                   RCM
                    A-147-09
Date: 	
Test Number;  NaOH-6
Field Person:^
Filter Number:	
Barometric Pressure  ("Hg);   28.85
Stack Static Pressure  ("H20> :__-5±_5_
Stack Dimensions;    66"  I.D.	
Plume Appearance:	--	
Filter Heater Setting;   90
Probe Heater Setting;    90
Noccle Number; --  ,Dia.(in.) ; 0.188
Pitot Tube No. 18.Corr.Factor; 0.838
Meter Box No. RAG-l'»Corr.Factor; 0,974
Meter Isokinetic Factor;  1720	
Assumed Moisture(I):    1	
Condensate Volume(ml);  —	
Ambient Temperature(°F);   70
Record all Data Every   0.5
                               	  Silica Gel Weight Galn(g):--	
                                Minutes  Leak Rate  0.01   CFM at     17 "Hg
Trav-
erse
Point
No.
S-7



S-7



S-7








Time
Samp-
ling
(sec)
0
30
60
Max
0
30
60
Max
0
30
60
Max





Clock
12:26



12:40



12:50








(Telocity
Pressure
<"H20)
1.40
1.50

(1.70)
1.40
1.5

(1.5)
1.4
1.45

(1.50)





AVERAGE (TOTAL)
Stack
Temp
(«F)
75
225
175
(275)
81
150
105
(150)
85
150
110
(155)





128
Dry Gas Meter
Volume
(ft3)
266.818

267.591

267.600

268.383

268.385

269.179






( 2.300 )
Temp(°F)
Inlet
72



75



80








76
Outlet
72



75



80








76
Orifice
Pressure
Differ-
ential
("H20)
2.07
1.73


2.06
1.96


2.07
1.91







1.97
filter
Box
Temp
<°F)
220



240



230








230
Last
Imp.
Gas
Temp
rp?
72



76



76








75
Sampling
Train
Static
Pressure
("Hg)
3.0
3.0


3.0
3.0


3.2
3.2







3.1
                                   Clayton Environmental  Consultants,  Inc.

-------
                                 C-137
                             SAMPLING TRAIN DATA
Company;    Ford Motor Company
Source Designation;   Coke Battery A Scrubber Outlet
            6/3/75
Data: 	
Test Number;  HaOH-l
Field Person:_
Filter Number:
Barometric Pressure <"Hg);   29.15
Filter Heater Setting:
Probe Heater Setting:
260
                                                                   90
                  VWH/GMS
                      A-147-45
Stack Static Pressure ("H;0); -0.21
Stack Dimensions;   90" I.D.
Plume Appearance:	...	
Ambient Temperature(°F);   77
Record all Data Every    0.5
                               Minutes
Noisle Humbert -- .Dia.(in.); 0.256
Pltot Tube Ho. 19 .Corr.Factor; 0.854
Meter Box No.RAC-4,Corr.Factor 0.991
Meter Isokinetic Factor;   1685
Assumed Moisture (Z):	2	
Condenaate Volume (ml):	--
Silica Gel Height Cain(g);
Leak Rate   0.002 CFM at    15  "Hg
Trav-
erse
Point
No.
N-6


N-6


N-6










Time
Samp-
ling
(sec)
0
30
60
0
30
60
0
30
60








Clock
16:40


16:53


17:10










Velocity
pressure
("H20>
_
0.65
0.70
0.70
0.70
0.70
0.73
0.73
0.70







•
AVERAGE (TOTAL)
Stack
Temp
(°F)
120
117
125
120
116
126
118
116
125








120
Dry Gas Meter
Volume
(ft3)
457.650
458.2
458.66


459.735

460.2
460.727








C 3.049 )
Temp('F)
Inlet
74

75
76
76
76
75

75








75
Outlet
76

75
76
78
77
75

75








76
Orifice
Pressure
Differ-
ential
("HzO)

3.03
3.2
3.2
3.2
3.2
3.35
3.35
3.2








3.22
••liter
Box
Temp
CF)


270


275


280








275
Last
Imp
Gas
Tern]
CF


74


75


76








75
Sampling
Train
Static
Pressure
("Hg)

2.0


2.0
2.0

1.5
1.5








1.8
                                   Clayton Environmental Consultants, Inc.

-------
                                  C-138
                             SAMPLING TRAIN DATA
Company;  Ford Motor Company
Source Designation;  Coke Battery A Scrubber Outlet
         6/4/75
Date:
Test Number;   NaOH-2
Field Person:
Filter Heater Setting:
Probe Heater Setting:
270
                                                                  80
                  VWH
Filter Number:
                   A-147-49
Barometric Pressure  ("Hg);  29.18
Stack Static Pressure  ("HgO); -0.21
Stack Dimensions:	
Plume Appearance:
                      90" I.D.
Ambient Temperature (°F) ;   71
Record all Data Every    0.5
       Number; --  .Dia.(in.); 0.256
Fltot Tube No.19 .Corr.Factor; 0.854
Meter Box No. RAC-4i Corr. Factor; 0.991
Meter Isokinetic Factor:   1685
Assumed Moisture (I):	2.7	
Condensate Volume(ml);     	
Silica Gel Weight  Gain(g):_--	
             0.003CFM at
                               Minutes   Leak  Rate
    15 »Hg
Trav-
erse
Point
No.
N-6


N-6


N-6










Time
Samp-
ling
(sec)
0
30
60
0
30
60
0
30
60








Clock
09:04


09:14


09:26










Velocity
Pressure
("H20)
0.65
0.65
0.65
0.60
0.60
0.60
0.63
0.63
0.63


•





AVERAGE (TOTAL)
Stack
Temp
(°F>
110
112
118
115
117
122
116
116
123








117
Dry Gas Meter
Volume
(ft3)
462.056

462.978

463.45
463.975

464.4
464.856








( 2.775 )
Temp(°F)
Inlet
74
74
74
74
74
74
75
75
75








74
Outlet
74
75
75
76
76
76
76
76
76








76
Orifice
Pressure
Differ-
ential
("H20)
3.03
3.03
3.03
2.78
2.78
2.78
2.93
2.93
2.93








2.91
'liter
Box
Temp
CF)
230

255


270


280








259
Last
Imp.
Gas
Temp
CF>
72

68


68


70








70
Sampling
Train
Static
Pressure
("Hg)


1.0


1.5


1.5








1.3
                                   Clayton Environmental Consultants, Inc.

-------
                                  C-139
                             SAMPLING TRAIN DATA

             Ford Motor Company
Company:	
Source Designation;  Coke Battery A Scrubber Outlet
           6/4/75
Date: 	
Test Number;   NaOH-3
Field Person:_
Filter Number:	
Barometric Pressure  ("Hg);   29.15
Filter Heater Setting;    280
Probe Heater Setting:	85
                  VWH/GMS
                       A-147-01
Stack Static Pressure ("H?0); -0.21
Stack Dimensions;   90" I.D.	
Plume Appearance:	-.	
Ambient Temperature(*F);    80
Record all Data Every    0.5
Norcle Number; —tDia.(in.); 0.256
Pitot Tube Me. 19 .Corr.Factor; 0.854
Meter Box No.RAC-4,Corr.Factor;0.991
Meter Isokinetic Factor;   1685
Assumed Moisture(I);     2.7	
Condensate Volume(ml);      	
Silica Gel Weight Cain(g);  --	
                               Minutes   Leak  Rate   0.003   CFM at   15    "Hg
Trav-
erse
Point
No.
N-6


N-6


N-6










Time
Samp-
ling
/sec)
0
30
60
0
30
60
0
30
60








Clock
10:49


11:04


11:16










Velocity
Pressure
("H20)
0.65
0.65
0.65
0.65
0.65
0.65
0.65
0.65
0.65








AVERAGE (TOTAL)
Stack
Temp
CF)
115
115
122
115
115
120
116
119
121








118
Dry Gas Meter
Volume
(ft3)
465.248
465.85
466.225

466.7
467.247

467.7
468.276








( 3.001 )
Temp(°F)
Inlet
75
75
75
75
75
75
76
76
76








75
Outlet
75
76
76
76
77
77
78
78
78








77
Orifice
Pressure
Differ-
ential
("H20)
3.03
3.03
3.03
3.03
3.03
3.00
3.03
3.00
2.97








3.02
filter
Box
Temp
CF)
270

280
260

270


285








273
Last
Imp.
Gas
Temp
CP>
82

74
78

76


74








77
Sampling
Train
Static
Pressure
("Hg)

1.0
1.0

1.5


1.0
1.0








1.1
                                   Clayton Environmental Consultants, Inc.

-------
                                  C-140
                             SAMPLING TRAIN DATA
Company;   Ford Motor Company
Source Designation;   Coke Battery A Scrubber Outlet
           6/4/75
Date: 	
Test Number;  NaOH-4
Field Person:^
Filter Number:	
Barometric Pressure  ("Hs)t   29.17
Filter Heater Setting:
Probe Heater Setting:
280
                                                                 85
                  VWH/GMS
                       A-147-04
Stack Static Pressure ("HgO); -0.21
Stack Dimensions;    90" I.D.	
Plume Appearance:	--	
Ambient Temperature(*F);    75
Record all Data Every    0.5
                               Minutes
Nocsle Number; --  ,Dia.(in.); Q.256
Pitot Tube No. 19,Cerr.Factor; 0.854
Meter Box No.RAC-4.Corr.Factor; 0.991
Meter Isokinetic Factor;    1685
Assumed Moisture(I);    2.7	
Condensate Volume(ml):	--	
Silica Gel Weight Cain(g);
Leak Rate 	     CFM at
        "Hg
Trav-
erse
Point
No.
N-6


N-6


N-6










Time
Samp-
ling
(sec)
0
30
60
0
30
60
0
30
60








Clock
13:00


13:10


13:17










Velocity
Pressure
("H20)
0.65
0.65
0.65
0.67
0.63
0.67
0.68
0.67
0.65


•





AVERAGE (TOTAL)
Stack
Temp
CF)
118
121
125
117
121
125
116
117
123








120
Dry Gas Meter
Volume
(ft3)
468.534
469.0
469.438

470.00
470.5

471.0
471.475








( 2.915 )
Temp(°F)
Inlet
74

74
74
74
74

74
74








74
Outlet
75

75
75
76
76

76
76








76
Orifice
Pressure
Differ-
ential
("H20)
3.03
3.00
3.00
3.03
2.97
3.00
3.1
3.1
30








3.03
filter
Box
Temp
(°F)
270

270


240
270

270








264
Last
Imp.
Gas
Temp
(°F>
75

72


70
75

75








73
Sampling
Train
Static
Pressure
("Hg)

1.5
1.5


1.5


1.5








1.5
                                   Clayton Environmental Consultants,  Inc.

-------
                                  C-141
                             SAMPLING TRAIN DATA
Company;   Ford Motor Company
Source Designation;  Coke Battery A Scrubber outlet
         6/4/75
Date:
Test Number;  HaOH-5
Filter Heater Setting:
Probe Heater Setting:
                                                                  270
                                                                  85
Field Person;   VWH/GMS
Filter Number;	
Barometric Pressure  ("Hg);  29.11
                    A-147-04
Stack Static Pressure  ("H20);  -0.21
Stack Dimensions;    90" I.D.	
Plume Appearance:	--
Ambient Temperature(*F);  69
Record all Data Every    Q.5
                               Minutes
Noizle Number; --  .Die.(in.); 0.256
Pitot Tube No. 19 ,Corr.Factor; 0.854
Meter Box No.RAG-4.Corr.Factor;0.991
Meter Isokinetic Factor;   1685
Assumed Moisture(I);    2.7	
Condensate Volume (ml):	--
Silica Gel Weight Gain(g);
Leak Rate   0.001 CFM at     IS  "Hg
Trav-
erse
Point
No.
N-6


N-6


N-6










Time
Samp-
ling
(sec)
0
30
60
0
30
60
0
30
60








Clock
14:58


15:08


15:19










Velocity
Pressure
("H20)
0.70
0.70
0.73
0.73
0.70
0.71
0.73
0.73
0.73


•





AVERAGE (TOTAL)
Stack
Temp
(°F)
116
118
123
116
118
125
117
120
124








120
Dry Gas Meter
Volume
(ft3)
471.873
472.4
472.886

473.4
473.841

474.35
474.837








( 2.937 )
Temp('F)
Inlet
68
68
68
68
68
68
68
68
68








68
Outlet
69
69
69
69
69
69
69
69
69








69
Orifice
Pressure
Differ-
ential
<"H20)
3.26
3.26
3.35
3.36
3.20
3.25
3.36
3.36
3.36








3.31
Filter
Box
Temp
CF)
275

275


290


290








282
Last
Imp.
Gas
Femp
CV)
68

65


68


65








66
Sampling
Train
Static
Pressure
("Hg)

1.5



1.5


1.5








1.5
                                   Clayton Environmental Consultants,  Inc.

-------
                                 C-142
                             SAHPLXNC TRAIN DATA

            Ford Motor Company	
Company:_
Source Designation;   Coke Battery A Scrubber Outlet
          6/5/75
                  VWH/GMS
                      A-147-08
Date: _
Teat Number;  NaOH-6
Field Per son :_
Pilter Number:
Barometric Pressure  ("Hg):
Stack Static Pressure
Stack Dimensions: _ 90" I.D.
Plume Appearance: _ ^
Filter Heater Setting;   270
Probe Heater Setting;     85
                              28^85
                                -0.21
Ambient Temperature(°F):	
Record all Data Every   0.5
                             68
                               Minutes
NotBle Number; -- .Dia.(in.); 0.256
Pitot Tube No. 19.Corr.Factort 0.854
Meter Box No.RAC-4'.Corr.Factor;0.991
Meter Isokinetic Factor;    1685
Assumed Moisture(I);    2.7	
Condensate Volume(ml):	
Silica Gel Height Cain(g);
Leak Rate  0.001  CFM at     15  "Hg
Trav-
erse
Point
No.
N-6


N-6


N-6










Time
Samp-
ling
(sec)
0
30
60
0
30
60
0
30
60








Clock
12:26


12:40


12:50










(Telocity
Pressure
("H20)
0.65
0.60
0.60
0.67
0.67
0.65
0.65
0.65
0.65








AVERAGE (TOTAL)
Stack
Temp
(°F)
118
120
127
118
122
123
120
122
125








122
Dry Gas Meter
Volume
(ft3)
475.445
476.0
476.464


477.453

477.95
478.427








( 2.955 )
Temp(°F)
Inlet
73
73
74
76
75
75
75
75
75








75
Outlet
74
76
74
76
76
72
76
76
76








75
Orifice
Pressure
Differ-
ential
("H20)
3.02
2.80
2.80
3.15
3.15
3.15
3.00
3.00
2.0








2.90
filter
Box
Temp
(°F)
230

255
275

290


260








262
Last
Imp.
Gas
Cemp
(°P>
78

74
82

76


76








77
Sampling
Train
Static
Pressure
("Hg)

2.5



2.5

2.5
2.0








2.4
                                   Clayton Environmental Consultants, Inc.

-------
                          NOX DATA SHEET
EPA METHOD 7
Project    Ford Motor Company
                  Field Man:
GEH
Sampling
Station
Coke
Bat tery A
Scrubber
Inlet
Coke
Battery A
Scrubber
Inlet
Coke
Battery A
Scrubber
Inlet










Test
Number
Preliml-
nary-1

Prelimi-
nary -2
Prelimi-
nary -3










Flask
Number
&
Volume
14
2067
19
2044
20
2088











Initial
Final
^.Initial.
Final
_ Initial
Final
Initial
Final
Initial
Final
Initial
Final
Initial
Final
Initial
Final
1975
Date
2-4
2-5
2-4
2-5
2-4
2-5










Time
13:00
17:00
13:22
17:00
13:30
17:00










Barometric
Pressure
29.84
29.18
29.84
29.18
29.84
29.18










Flask
Pressure
<±>
-26.5
- 0.20
-26.5
- 0.40
-26.5
- 2.0










Temperature
<°F>
30
70
30
70
30
70










Final
Volume
(liters)
1.72


1.69

1.87










                                                                                                          o

                                                                                                          t->
                                                                                                          4>
                                                           Clayton Environmental Consultants, Inc.

-------
                          NOX DATA SHEET
EPA METHOD 7
Project:   Ford Motor Company - Coke Battery A
                 Field Man:   GMS/RJG
Sampling
Station
Scrubber
Outlet
Scrubber
Outlet
Scrubber
Outlet
Scrubber
Outlet
Scrubber
Outlet
Scrubber
Outlet
Scrubber
Outlet
Scrubber
Outlet
Test
Number
NOx-1

NOx-2

NOx-3

NOx-4

NOx-5

NOx-6

NOx-7

NOx-8

Flask
Number
&
Volume
19
2044
20
2088
10
70fi7

8
2065

4
Ofl7Q

14
2067
19
2044

4
2073

Initial
* Final
..Initial.
Final
Initial
Final
Initial
Final
Initial
Final
Initial
Final
Initial
Final
Initial
Final
1975
Date
6/10
6/11
6/10
6/11
6/10
6/11
6/10
6/11
6/10
6/11
6/11
6/12
6/11
6/12
6/11
6/12
Time
14:30
08:11
14:58
08:08
15:10
08:05
16:39
08:03
16:57
08:11
14:55
08:20
15:16
08:19
15:28
08:17
Barometric
Pressure
29.5
29.2
29.5
29.2
29.5
29.2
29.5
29.2
29.5
29.2
29.15
29.35
29.15
29.35
29.15
29.35
Flask
Pressure
<±>
-27.0
- 1.0
-27.2
- 1.0
-27.3
- 0.8
-27.4
- 0.8
-27.3
- 1.0
-26.7
- 0.6
-27.1
- 0.6
-26.7
- 0.4
Temperature
<°F)
74
62
74
62
73
62
73
62
- 71
62
68
62
68
62
68
62
Final
Volume
(liters)

1.76

1.81
1 81

11 a 9
.82
Inn

Ittt
• O£
100
. of.
IQ/.
. 84
                                                          Clayton Environmental Consultants, Inc.

-------
                          NOX DATA SHEET
EPA METHOD 7
Project:   Ford Motor Company  - Coke Battery A
                 Field  Man:
GMS/RJG/GEH
Sampling
Station
Scrubber
Outlet
Scrubber
Outlet
Scrubber
n« t" i A i"

Scrubber
Outlet
Scrubber
Outlet






Test
Number
NOz-9

JOx-10

HOx-11

SOx-12

KOx-13







Flask
Number
&
Volume
8
2065
4
2073
19
7Clli.li.

20
2088
8
2065







Initial
Final
..Initial.
Final
Initial
Final
Initial
Final
Initial
Final
Initial
Final
Initial
Final
Initial
Final
1975
Date
6/11
6/12
7/18
7/22
7/18
7/22
7/18
7/22
7/18
7/22






Time
15:38
08:15
12:19
10:35
12:27
10:36
12:39
10:37
12:51
10:38






Barometric
Pressure
29.15
29.35
29.45
29.32
29.45
29.32
29.45
29.32
29.45
29.32






Flask
Pressure
(±)
-27.1
- 0.6
-27.4
- 0.8
-26.3
- 1.5
-27.3
- 0.7
-26.4
- 0.2






Temperature
<°F>
68
62
84
75
84
75
84
75
84
75






Final
Volume
(liters)
1o/.
• O4

• 79
1 65


1.80

1.76






                                                                                                         in
                                                           Clayton  Environmental Consultants, Inc,

-------
                          MOX DATA SHEET
EPA METHOD 7
Project:  Ford Motor Company  - Coke Battery A
                 Field Man:   GMS/RJG/JBS/GEH
Sampling
Station
Scrubber
Inlet
Scrubber
Inlet
Scrubber
Inlet
Scrubber
Inlet
Scrubber
Inlet
Scrubber
Inlet
Scrubber
Inlet
Scrubber
Inlet
Test
Number
i











7

g

Flask
Number
&
Volume
2
2067
1
2064
4
2073
5
2078
6
2067
1
2064
2
2067
3
2060

Initial
Final
L.Initlal.
Final
Initial
Final
Initial
Final
Initial
Final
Initial
Final
Initial
Final
Initial
Final
1975
Date
6/10
6/11
6/10
6/11
6/10
6/11
6/10
6/11
6/10
6/11
6/11
6/12
6/11
6/12
6/11
6/12
Time
14:30
07:51
14:58
07:45
15:10
07:53
16:39
07:48
16:57
07:43
14:55
08:07
15:16
08:12
15:28
08:09
Barometric
Pressure
29.5
29.2
29.5
29.2
29.5
29.2
29.5
29.2
29.5
29.2
29.15
29.35
29.15
29.35
29.15
29.35
Flask
Pressure
(±)
-26.0
-1.0
-26.1
-1.5
-26.1
-1.0
-26.2
-1.0
-26.0
-5.0
-26.4
-4.4
-26.4
-3.4
-26.0
-3..0
Temperature
<°F)
66
62
66
62
66
62
66
62
66
62
62
62
62
62
62
62
Final
Volume
(liters)

1.71

1.68

. 72

. 73

1.43

1.53

.60

• 60
                                                                                                         ei
                                                                                                         i
                                                       Clayton Environmental Consultants, Inc.

-------
                          NOX DATA SHEET     EPA METHOD 7


Project;    Ford Motor Company - Coke Battery A	
Field Man:   JBS/GEH/GMS
Sampling
Station
Scrubber
Inlet
Scrubber
Inlet
Scrubber
Inlet
Scrubber
Inlet
Scrubber
Inlet






Test
Number


i n



1 2

13







Flask
Number
&
Volume
4
2073
1
2064
3
2060
4
2073
2
2067







Initial
Final
..Initial,
Final
Initial
Final
Initial
Final
Initial
Final
Initial
Final
Initial
Final
Initial
Final
1975
Date
6/11
6/12
7/18
7/22
7/18
7/22
7/18
7/22
7/18
7/22






Time
15:38
08:10
12:20
10t'30
12:27
10:31
12:39
10:32
12:50
10:33






Barometric
Pressure
29.15
29.35
29.63
29.32
29.63
29.32
29.63
29.32
29.63
29.32






Flask
Pressure
(±)
-26.1
-2.5
-26.7
-0.9
-26.6
-0.5
-26.6
-0.6
-26.6
-0.7






Temperature
<°F)
62
62
81
75
80
75
79
75
79
75






Final
Volume
(liters)

1.65

1.72

1.73
177.
• 74
17 4
• 73






                                                                                                           o

                                                                                                           t-1
                                                                                                           •p-
                                                        Clayton Environmental Consultants,  Inc.

-------
                                CRITICAL ORIFICE  SAMPLING DATA
Company:	
Source Designation^

Field Person;   GEH
Ford Motor Company-  Rouee  Plant - Dearborn. Michisan
           Coke  Battery  A Scrubber  Inlet
Date
6-5














Material
Sampled and
Test Number
Activated
Charcoal-1
Activated
Charcoal-2
Activated
Charcoal-3
Activated
Charcoal-4
Activated
Charcoal-5
Activated
Charcoal-6
Activated
Charcoal-7








Orifice
Number
12
12
12
12
12
12
12








Sampling
Period
Start
12:26
12:40
12:50
14:52
15:22
16:14
16:25








Stop
12:27
12:41
12:51
14:53
15:23
16:15
16:26








At
(min)
1.0
1.0
1.0
1.0
1.0
1.0
1.0








Barometric
Pressure
("Hg)
29.51
29.51
29.51
29.51
29.51
29.51
29.51








Inlet
Vacuum
("H20)
17.5
14
22
15
15.5
14
15.5








Outlet
Vacuum
("Hg)
23
23
23
23
23
23
23








Inlet
Temp
CF)
68
68
68
76
77
78
78








Sampled
Vo lume
(liters)
1.22
1.23
1.21
1.22
1.22
1.22
1.22








     • Qcal x
                                                                                                       •P-
                                                                                                       CO
                                                      Clayton  Environmental Consultants, Inc.

-------
                               CRITICAL ORIFICE SAMPLING DATA
Company:	
Source Designation:
Field Person:  GEH "
Ford Motor Company- Rouge Plant - Dearborn. Michigan
          Coke Battery A Scrubber Inlet
Date
1975
6-6


6-6



6-6



6-6



Material
Sampled and
Test Number
Activated
Charcoal-8


Activated
Charcoal-9



Activated
Charcoal-10



Activated
Charcoal- 11



Orifice
Number
12

'
12



12



12



Sampling
Period
Start
10:27
10:49

11:27
11:41
11:50

13:38
13:55
14:10

14:20
14:30
14:58

Stop
10:28
10:50

11:28
11:42
11:51

13:39
13:56
14:11

14:21
14:31
14:59

At
(min)
1.0
1.0

1.0
1.0
1.0

1.0
1.0
1.0

1.0
1.0
1.0

Barometric
Pressure
<"Hg)
28.82
28.82

28.82
28.82
28.82

28.82
28.82
28.82

28.82
28.82
28.82

Inlet
Vacuum
("H20)
17.5
17.5

14.5
16.5
15.5

17.5
17.5
18.5

15.5
15
15

Outlet
Vacuum
<"Hg)
23
23

23
23
23

23
23
23

23
23
23

Inlet
Temp
<°F)
68
68

66
66
66

68
68
70

70
70
70

Sampled
Volume
(liters)
1.19
1.19

1.20
1.20
1.20

1.19
1.19
1.19

1.20
1.20
1.20

Qstd - Qcal x
                                                      Clayton Environmental Consultants,  Inc.

-------
                                CRITICAL  ORIFICE  SAMPLING DATA
Company;   Ford Motor  Company- Rouge Plant - Dearborn. Michigan
Source Designation:   Coke  Battery A Scrubber Inlet
Field Person;   GEH
Date
1975
6-6














Material
Sampled and
Test Number
Activated
Charcoal- 12














Orifice
Number
12














Sampling
Period
Start
15:10
15:22
15:42












Stop
15:11
15:23
15:43












At
(min)
1.0
1.0
1.0












Barometric
Pressure
("Hg)
28.82
28.82
28.82












Inlet
Vacuum
<"H20)
15.5
15
15












Outlet
Vacuum
("Hg)
23
23
23












Inlet
Temp
<°F)
70
70
70












Sampled
Vo lume
(liters)
1.20
1.20
1.20












                                                                                                       I
                                                                                                       I-1
                                                                                                       «J1
                                                                                                       o
Qstd • Qcal x
                                                       Clayton Environmental Consultants, Inc,

-------
Company :	

Source Designation:

Field Person:   GMS~
                    CRITICAL ORIFICE SAMPLING DATA



Ford Motor Company - Rouge Plant - Dearborn. Michigan
           Coke Battery A Scrubber Outlet
Date
1975
6-5














Material
Sampled and
Test Number
Activated
Charcoal-1
Activated
Charcoal-2
Activated
Charcoal-3
Activated
Charcoal-4
Activated
Charcoal-5
Activated
Charcoal-6
Activated
Charcoal-?








Orifice
Number
2
2
2
2
2
2
2








Sampling
Period
Start
12:26
12:40
12:50
14:52
15:22
16:14
16:25








Stop
12:27
12:41
12:51
14:53
15:23
16:15
16:26








At
(mln)
1.0
1.0
1.0
1.0
1.0
1.0
1.0








Barometric
Pressure
("Hg)
28.85
28.85
28.85
28.85
28.85
28.85
28.85








Inlet
Vacuum
<"H20)
8.9
9.8
11.6
10.4
8.8
5.8
5.9








Outlet
Vacuum
("Hg)
23
23
23
23
23
23
23








Inlet
Temp
<°F)
74
75
76
81
81
81
80








Sampled
Volume
(liters)
1.00
0.99
0.99
0.98
0.99
1.00
1.00








                                                                                                      o
                                                                                                      I
Qstd - Qcal *
                                                      Clayton Environmental  Consultants,  Inc.

-------
Company:	
Source Designation:
Field Person:   CMS '
                    CRITICAL ORIFICE SAMPLING DATA



Ford Motor Company - Rouge Plant - Dearborn. Michigan
           Coke Battery A Scrubber Outlet
Date
1975
6-6


6-6



6-6



6-6



Material
Sampled and
Teat Number
Activated
Chare oal-8


Activated
Charcoal-9



Activated
Charcoal-10



Activated
Charcoal-11



Orifice
Number
2


2



2



2



Sampling
Period
Start
10:27
10:49

11:27
11:41
11:50

13:38
13:55
14:10

14:20
14:30
14:58

Stop
10:28
10r50

11:28
11:42
11:51

13:39
13:56
14:11

14:21
14:31
14:59

At
(min)
1.0
1.0

1.0
1.0
1.0

1.0
1.0
1.0

1.0
1.0
1.0

Barometric
Pressure
<"Hg)
28.82
28.82

28.82
28.82
28.82

28.82
28.82
28.82

28.82
28.82
28.82

Inlet
Vacuum
("H20)
11.3
10.1

10.1
10.1
10.1

6.8
6.8
6.8

6.8
6.8
6.8

Outlet
Vacuum
<"Hg>
27
27

27
14
14

14
14
14

14
14
17

Inlet
Temp
CF>
68
68

70
70
71

71
71
72

72
73
72

Sampled
Volume
(liters)
0.99
1.00

0.99
0.99
0.99

1.00
1.00
1.00

1.00
1.00
1.00

                                                                                                     in
                                                                                                     N>
                                                      Clayton Environmental  Consultants,  Inc.

-------
                               CRITICAL ORIFICE  SAMPLING DATA


            Ford Motor Company-  Rouge  Plant  -  Dearborn. Michigan
Corapany:	
Source Designation;  Coke  Battery A Scrubber Outlet
Field Person:
                 CMS
Date
1975
6-6














Material
Sampled and
Test Number
Activated
*ilh flf9oa 'iniil?














Orifice
Number
2

"












Sampling
Period
Start
15:10
15:22
15:42












Stop
15:11
15:23
15:43












At
(min)
1.0
1.0
1.0












Barometric
Pressure
("Hg>
28.82
28.82
28.82












Inlet
Vacuum
("H20>
10.9
10.9
10.9












Outlet
Vacuum
<"Hg)
17
17
17












Inlet
Temp
<°F)
72
72
72












Sampled
Volume
(liters)
0.99
0.99
0.99












Qstd " Qcal
                                                                                                       ui
                                                                                                       OJ
                                                      •Clayton Environmental Consultants, Inc.

-------
                  CRITICAL ORIFICE  SAMPLING DATA

                           EPA METHOD 11
Ford Motor Company
Company:	
Source Designation!    Coke Battery A Scrubber  Inlet
Field Person:   R.G. Keller	
Date
1975
4-9
4-9













Material
Sampled and
Test Number
Preliminary
H2S-1
Preliminary
H2S-2













Orifice
Number
VOID
10













• Sampling
Period
Start

15:18:12













Stop

15:18:55













At
(min)

0.72













Barometric
Pressure
<"Hg>

29.59



•



•





Inlet
Vacuum
<"H20)

22.0





r







Outlet
Vacuum
("Eg)

23.0













Inlet
Temp
C°F>

42





.







Sampled
Vo lume
(liters)

0.74













                                                                                        rs

                                                                                        i-1
                                                                                        Ul
Qstd " Qcal *
 rf
•std
        T8td

        Tcal
                                         Clayton Environmental Consultants, Inc.

-------
                               CRITICAL ORIFICE SAMPLING DATA
                                         EPA METHOD  11

Company:  Ford Motor Company  -  Rouge  Plant  - Dearborn, Michigan
Source Designation;    Coke Battery A Scrubber Inlet
Field Person:    R.G. Keller
Date
1975
4-10




4-10




4-10




Material
Sampled and
Test Number
Preliminary
H2S- 1




prHe21sl-in2nary




Preliminary
H2S-3




Orifice
Number
10

•


2




10




Sampling
Period
Start
12:34:40
12:45:25
13:00:00
13:19:00
13:30:00
12:34:40
12:45:25
13:00:00
13:19:00
13:30:00
13:50:35
14:07:00
14:14:30
14:29:05
14:40:00
Stop
12:41:30
12:49:30
13:06:15
13:29:20
13:35:00
12:41:30
12:49:30
13:06:15
13:29:20
13:35:00
13:52:40
14:18:00
14:17:00
14:36:45
14:49:00
At
(min)
6.83
4.08
6.25
10.33
5.00
6.83
4.08
6.25
10.33
5.00
2.08
11.00
2.50
7.67
9.00
Barometric
Pressure
("Eg)
29.61
29.61
29.61
29.61
29.61
29.61
29,61
29.61
29.61
29.61
29.61
29.61
29.61
29.61
29.61
Inlet
Vacuum
C"H20)
18.8
18.8
19.1
18.3
18.5
19.1
19.3
19.8.
18.9
19.0
18.8
21.0
21.3
20.3
20.9
Outlet
Vacuum
<"Hg)
22.7
22.7
22.7
22.7
22.7
22.7
22.7
22.7
22.7
22.7
22.7
22.7
22.7
22.7
22.7
Inlet
Temp
CF)
46
46
46
49
49
46
46
46 •
49
49
48
48
49
46
46
Sampled
Volume
(liters)
7.02
4.19
6.42
10.59
5.13
7.08
4.23
6.46
10.68
5.17
2.13
11.21
2.54
7.85
9.20
Qstd • Qcal «
                      ?std
                       Lcal
                                                                                                        Ul
                                                                                                        \Jt
                                                       Clayton Environmental Consultants,  Inc.

-------
                                CRITICAL ORIFICE SAMPLING DATA

                                         EPA METHOD 11

           Ford  Motor Company- Rouge Plant - Dearborn. Michigan
Company:,	    	
Source Designation;   Coke Battery A. Scrubber nut-let-
Field Person;    VWH/GMS	
Date
1975
6-3



6-3



6-3



6-3


Material
Sampled and
Test Number
H2S - 1



H2S - 2



NH3 - l



NH3 - 2


Orifice
Number
2



2



10



10


Sampling
Period
Start
10:40
10:47
11:04

11:14
11:24
12:04

10:40
10:47
11:04

11:14
11:24
12:04
Stop
10:41
10:48
11:05

11:15
11:25
12:05

10:41
10:48
11:05

11:15
11:25
12:05
At
(min)
1.0
1.0
1.06

1.03
1.0
1.0

1.0
1.0
1.06

1.03
1.0
1.0
Barometric
Pressure
<"Hg>
29.25
29.25
29.25

29.25
29.25
29.25

29.2
29.25
29.2

29.25
29.25
29.25
Inlet
Vacuum
<"H20)
12.9
13.2
13.3

11.0
10.3
10.3

5.4
5.4
5.5

5.9
6.6
6.6
Outlet
Vacuum
<"Hg>
22.0
22.5
22.5

22.5
22.5
22.5

22.5
22.5
22.5

22.5
22.5
22.5
Inlet
Temp
<°F)
66
66
66

66
68
67

66
66
66

66
67
67
Sampled
Volume
(liters)
1.006
1.006
1.066

1.042
1.011
1.012

1.009
1.010
1.069

1.040
1.006
1.006
                                                                                                       o
                                                                                                       I
                                                                                                       t->
                                                                                                       in
Qstd -
                                                       Clayton Environmental Consultants,  Inc.

-------
                                   C-157
                             SAMPLING TRAIN DATA
             Ford Motor Company
Company:	
Source Dealgnatton;   Coke Battery A  Scrubber  Inlet
Date:   1-16-75
Test Number; Preliminary  Ethanol-1
Field Person;   RJP. MRP	
Filter Number:	
Barometric Pressure  ("Hg);    29.96
Stack Static Pressure  ("H20):_
Stack Dimensions: _ 66" I.D.
Plume Appearance: _
Ambient Temperature (°F) :
Record all Data Every
                               Minutes
Filter Heater Setting:	
Probe Heater Setting:	
Nozzle Number;    ,Dia.(in.)«
Pitot Tube No.	,Corr.Factor:	
Meter Box No .MAC-4 tCorr .Factonp.994
Meter Isokinetic Factor;	
Assumed Moisture(I):	
Condensate Volume(ml):	
Silica Gel Weight Gain(g):	
Leak Rate 	 CFM at 	"Hg
Trav-
erse
Point
No.
CL
CL
CL
CL













Time
Samp-
ling
(rain)

















Clock
13:53
14:03
14:13
14:23













Velocity
Pressure
<"H20)

















AVERAGE (TOTAL)
Stack
Temp
CF)


















Dry Gas Meter
Volume
(£t3)
592.374
601.1
608.8
617.556













( 25.031)
Temp('F)
Inlet


















Oiitle t
26
26
26
26













26
Orifice
Pressure
Differ-
ential
("H20)
2.8
2.8
2.8
2.8













2.8
filter
Box
Temp
<°F)


















Last
Imp.
Gas
Temp
(°P)


















Sampling
Train
Static
Pressure
("Hg)
4.5
4.5
4.5
4.5













4.5
                                   Clayton Environmental Consultants, Inc.

-------
                                  C-158
                             SAMPLING TRAIN DATA
Company:	
Source Designation:^
Date:   1-16-75
Ford Motor Company
          Coke Battery  A  Scurbber  Inlet
Test Number; Preliminary  Ethanol-2
Field Person;  RJP. MRP	
Filter Number:	
Barometric Pressure  ("Hg);   29.96
Stack Static Pressure  ("H20):
Stack Dimensions;   66" I.D.
Plume Appearance:	
Ambient Temperature(°F):	
Record all Data Every 	
                            Filter Heater Setting:	
                            Probe Heater Setting:	
                            Nozzle Number:	,Dla.(in.):	
                            Pitot Tube No.	,Corr.Factor:	
                            Meter Box No.MAC-4»Corr.Factor;Q.994
                            Meter Isokinetlc Factor:	
                            Assumed Moisture(1):	
                            Condensate Volume(ml):	
                            Silica Gel Weight Gain(g):	
                   Minutes  Leak Rate
CFM at
"Hg
Trav-
erse
Point
No.
CL
CL
CL
CL













Time
Samp-
ling
(rain)

















Clock
14:24
14:34
14:44
14:54













(Telocity
Pressure
("H20)











.





AVERAGE (TOTAL)
Stack
Temp
(°F)


















Dry Gas Meter
Volume
(ft3)
617.556
625.9
634.1
624.410













( 24.705)
Temp('F)
Inlet


















Outlet
26
26
26
26













26
Orifice
Pressure
Differ-
ential
("H20)
2.8
2.8
2.8
2.8













2.8
filter
Box
Temp
(•F)


















Last
Imp.
Gas
Temp
<°F)


















Sampling
Train
Static
Pressure
("Hg)
4.5
4.5
4.5
4.5













4.5
                                   Clayton Environmental Consultants,  Inc.

-------
                                 C-159
                             SAMPLING TRAIN DATA

             Ford Motor Company
Company:__
Source Designation;   Coke Battery A Scrubber Outlet
          7/17/75
Date:
Teat Number:   Ethanol-1
Filter Heater Setting;   230
Probe Heater Setting;     50
                   A-190-10
Field Person!   VWH/GEH
Filter Number:	
Barometric Pressure  ("Hg)t   29.59
Stack Static Pressure  ("H20);  --
Stack Dimensions;   90" I.D.	
Plume Appearance:	--	
Ambient Temperature(°F):	-.
Record all Data Every   0.5
                               Minutes
Nocile Number; --  .Die.(in. ) ; 0.254
Pltot Tube No. 19iCorr.Factor; Q.854
Meter Box Ne.RAC-3 ,Corr.Factor;0.993
Meter Isoklnetic Factor;    1796
Assumed Moisture(t):	2.5	
Condensate Volume (ml):	
Silica Gel Weight  Cain(g);
Leak Rate   0.002  CFM at
15
Trav-
erse
Point
No.
N-4


N-4


N-4










Time
Samp-
ling
(sec)
0
30
60
0
30
60
0
30
60








Clock
08:24

08:25
08:40

08:41
08:50

08:51








Velocity
Pressure
("H20)
0.68
0.68
(0.68)
0.68
0.68
(0.68)
0.68
0.68
(0.68)







•
AVERAGE (TOTAL)
Stack
Temp
CF)
120
120
(126)
120
120
(125)
120
120
(125)








120
Dry Gas Meter
Volume
<*t3)
12.078

13.075


14.030


14.980








( 2.882 )
Temp(°F)
Inlet
79

(79)
79

(80)
80

(81)








80
Outlet
79

(79)
80

(80)
80

(81)








80
Orifice
Pressure
Differ-
ential
("H20)
3.23
3.23
3.23
3.23
3.23
3.23
3.23

3.23








3.23
'liter
Box
Temp
(•F)
220

(225)
255

(260)
265

(265)








247
Last
Imp.
Gas
Cemp
CFJ
80

00)
80

(80)
81

(82)








80
Sampling
Train
Static
Pressure
("Hg)

3.0


3.0
3.0


3.0








3.0
                                   Clayton Environmental Consultants, Inc.

-------
                                 C-160
                             SAMPLING TRAIN DATA

             Ford Motor Company
Company:	
Source Designation;    Coke Battery  A  Scrubber Outlet
          7/17/75
Date:
Teat Number;   Ethanol-2
Field Person:
Filter Number:
Filter Heater Setting;   250
Probe Heater Setting;     50
                   VWH/GEH
                       A-128-71
Barometric Pressure  ("Hg);   29.59
Stack Static Pressure  <"H?0);  	
Stack Dimensions:_
Plume Appearance:
                     90" I.D.
Ambient Temperature("?):	
Record all Data Every   0,5
                               Minutes
NoEEle Number;  -- ,Dia.(in.); 0.254
Pitot Tube No. 19 .Cerr.FaetortO.854
Meter Box No. RAC-3iCorr.FactoRO.993
Meter Isokinetic Factor;    1796
Assumed Moisture(X);   2.5	
Condensate Volume(ml);
Silica Gel Weight Gain(g):_j^	
Leak Rate
0.00  CFM at
"Hg
Trav-
erse
Point
No.
N-4


N-4


N-4










Time
Samp-
ling
(sec )
0
30
60
0
30
60
0
30
60








Clock
14:41

14:42
14:54

14:55
15:14

15:15








Velocity
Pressure
("H20)
0.68
0.68
(0.68)
0.71
0.71
(0.71)
0.70
0.70
(0.70)


-





AVERAGE (TOTAL)
Stack
Temp
CF)
120
130
(130)
120
130
(130)
125
130
(130)








126
Dry Gas Meter
Volume
(ft3)
23.028

23.930


24.887


25.825








(2.777 )
Temp(°F)
Inlet
90

(88)
87

(88)
88

(88)








88
Outlet
90

(88)
88

(88)
88

(88)








89
Orifice
Pressure
Differ-
ential
("H20)
3.30

3.30
3.44

3.44
3.40

3.40








3.38
•liter
Box
Temp
CF)
255

255


270
275

250








261
Last
Imp.
Gas
Temp
CF)


92


92
90

90








91
Sampling
Train
Static
Pressure
("Hg)
3.0



3.55



3.5








3.4
                                   Clayton Environmental Consultants,  Inc.

-------
                                 C-161
                             SAMPLING TRAIN DATA

            Ford Motor Company
Company:_
Source Designation;   Coke Battery A Scrubber Inlet
         6/11/75
Date: 	
Teat Number;  Cyclohexane-1	
Field Person:	ROM	
Filter Number:	A-147-29
Barometric Pressure ("Hg);  29.2
Filter Heater Setting;  loo
Probe Heater Setting!   100
Stack Static Pressure ("H?0); -4.8
Stack Dimensions;    66" I.D.	
Plume Appearance:	_-	
Ambient Temperature (*F) ;   68
Record all Data Every    0.5
                               Minutes
Nocale Number; --  .Dia.(In.); 0.189
Pitot Tube No. 18.Corr.Factor; 0.838
Meter Box No. RAG-1,Corr.Factor; 0.974
Meter laokinetic Factor;   1720	
Assumed Moisture(I);    1	
Condensate Volume(ml);     	
Silica Gel Weight  Cain(g);  --	
Leak Rate   0.03   CFM at
16 "Hg
Trav-
erse
Point
No.
S-7



S-7



S-7








Time
Samp-
ling
(sec)
0
30
60
Max
0
30
60
Max
0
30
60
Max





Clock
13:47

13:48

14:08

14:09

14:23

14:24






Velocity
Pressure
("H20)
1.35
1.6

(1.75)
1.35
1.50

(1.75)
1.35
1.5

(1.55)





AVERAGE (TOTAL)
Stack
Temp
<°F)
83
250
130
(285)
84
145
145
(155)
84
170
125
(175)





135
Dry Gas Meter
Volume
(ft3)
434.382

435.112

435.114

435.910

435.912

436.672






( 2.230 )
Temp(°F)
Inlet
70



73



78








74
Outlet
68



70



78








72
Orifice
pressure
Differ-
ential
("H20)
1.96
1.78


1.95
1.96


1.99
1.91







1.92
filter
Box
Temp
CF)
260



260



240








253
Last
Imp.
Gas
Temp
CP>
70



70



72








71
Sampling
Train
Static
pressure
("Hg)
3.0



3.3



3.5








3.3
                                   Clayton Environmental Consultants, Inc.

-------
                                  C-162
                             SAHPLING TRAIN DATA
Company;  Ford Motor Company
Source Designation;   Coke Battery A Scrubber Inlet
Data:     6/12/75	
                    ROM
Teat Number;   Cyclohexane-2
Field Person:	
Filter Number:	
Barometric Pressure  ("Hg);   29.13
                                        Filter Heater Setting;     95
                                        Probe Heater Setting:	90
                     A-147-20
                                        NoKzle Number; --  .Dia.(in.); 0.189
                                        Pitot Tube No. IS.Corr.Factor: 0.838
                                      '  Meter Box No.RAC-l.Corr.Factor; 0.974
                                        Meter Zaokinetic Factor;   1720
                                      \  Assumed Moisture(I);    1	
                                        Condensate Volume(ml);      	
                                      "  Silica Gel Height  Gatn(g);
Record all Data Every   0.5    Minutes  Leak Rate    0.005CFM at    16   "Hg
Stack Static Pressure  ("H?0);  -4.2
Stack Dimensions;    66" I.D.	
Plume Appearance:_	--
Ambient Temperature(*P);  66	
Trav-
erse
Point
No.
S-7



S-7



S-7








Time
Samp-
ling
(sec)
0
30
60
Max
0
30
60
Max
0
30
60
Max





Clock
10:37

10:38

11:01

11:02

11:14

11:15






Velocity
Pressure
("H20)
1.30
1.50

(1.55)
1.30
1.50

(1.55)
1.25
1.40

(1.50)





AVERAGE (TOTAL)
Stack
Temp
CP)
80
195
120
(205)
90
200
160
(275)
91
170
130
(175)





137
Dry Gas Meter
Volume
(ft3)
439.173


439.939
439.941


440.692
440.693

441.403






( 2.172 )
Temp(°F)
Inlet
80



82



82








81
Outlet
76



80



80








79
Orifice
Pressure
Differ-
ential
("H20)
1.93
1.82


1.91
1.88


1.83
1.79







1.86
filter
Box
Temp
(°F)
210



260



240








237
Last
Imp.
Gas
Temp
CP?
76



78



80








78
Sampling
Train
Static
Pressure
("Hg)
3.0



3.0



3.0








3.0
                                   Clayton Environmental Consultants, Inc.

-------
                                  C-163
                             SAMPLING TRAIN DATA
Company;   Ford Motor Company
Source Designation;  Coke Battery A Scrubber Inlet
         6/12/75
Date: 	
Teat Number;   Cyclohexane-3
Field Person:	ROM
Filter Number:	A-147-17	
Barometric Pressure ("Hg);  29.15
Stack Static Pressure ("H?0);  -4.0
Stack Dimensions:	66" I.D.	
Plume Appearance:	--	
Filter Heater Setting:
Probe Heater Setting:
90
                                                                 90
Ambient Temperature(*F):	
Record all Data Every    0.5
                             72
                               Minutes
Notcle Humbert --  .Dia.(in.); o. 189
Pltot Tube No.18 «Corr.Factor; 0.838
Meter Box Mo. RAG-l.Corr. Factor 0.974
Meter laoklnetic Factor; 1720	
Assumed Moisture(I);   1	
Condensate Volume(ml);
Silica Gel Weight Cain(g):_--	
Leak Rate    0.00 CFM at
    16
•Hg
Trav-
erse
Point
No.
S-7



S-7



S-7








Time
Samp-
ling
(sec)
0
30
60
Max
0
30
60
Max
0
30
60
Max





Clock
15:10

15:11

15:21

15:22

16:23

16:24






Velocity
Pressure
("H20)
1.25
1.45

(1.5)
1.3
1.55

(1.60)
1.30
1.70

(1.75)-




•
AVERAGE (TOTAL)
Stack
Temp
(°F)
87
165
125
(200)
87
175
125
(195)
84
435
360
(485)





183
Dry Gas Meter
Volume
<^3-*»
442.249

442.959

442.960

443.672

443.697

444.390






( 2.085 )
Temp('F)
Inlet
80



82



80








81
Outlet
80



80



80








80
Orifice
Pressure
Differ-
ential
("H20)
1.84
1.82


1.92
1.96


1.92
1.53







1.83
filter
Box
Temp
CF)
240



260



260








253
Last
Imp.
Gaa
Temp
CF)
78



80



78








79
Sampling
Train
Static
Pressure
("Hg)
2.5



2.5



2.5








2.5
                                   Clayton Environmental Consultants,  Inc,

-------
                                  C-164
                             SAMPLING TRAIN DATA
Company;   Ford Motor Company
Source Designation;   Coke Battery A Scrubber  Outlet
         6/11/75
Date:
Test Number; Cyclohexane-1
Field Person;    RJG/GMS
Filter Number:
Filter Heater Setting:
Probe Heater Setting:
250
                                                                 80
                     A-147-28
Barometric Pressure  ("Hg);   29.2
Stack Static Pressure  ("H?0);   -Q.15
Stack Dimensions:
Plume Appearance:
                    90" I.D.
Ambient Temperature(*F):	-
Record all Data Every   0.5
                               Minutes
Nocale Number; —  .Die.(In.); 0.256
Pltot Tube No. 19«Corr,Factor: 0.854
Meter Box No.RAC-4'«Corr, Factor; 0.991
Meter Isoklnetlc Factor;   1685
Assumed Moisture(I):     2.7	
Condenaate Volume(ml);
Silica Cel Weight  Caln(g);
Leak Rate 	      CFM at
        "Hg
Trav-
erse
Point
No.
N-6


N-6


N-6










Time
Samp-
ling
(sec)
0
30
60
0
30
60
0
30
60








Clock
13:47

13:48
14:08

14:09
14:23

14:24








Velocity
Pressure
("H20)
0.60
0.60

0.63
0.63

0.63
0.63



•





AVERAGE (TOTAL)
'M.-U
Temp
(•F)
116
120
126
116
120
121
120
120









120
Dry Gas Meter
Volume
(ft3)
604.698
605.2
605.620
605.620

606.546
606.546
607.14
607.478








(2.755 )
Temp(-F)
Inlet
68
68

68
68

68
68









68
Outlet
69
69

68
68

68
68









68
OrUe
Prdl«Ure
Differ-
ential
("H20)
3.03
3.00

2.90
2.85

2.88
2.88









2.92
••liter
Box
Temp
CF)
275
275

260
260

280
280









272
Last
Imp.
Gas
Temp
(•F)
70
70

78
78

80
80









73
Sampling
Train
Static
Pressure
("Hg)
2.0
2.0

2.0
2.0

2.0
2.0









2.0
                                   Clayton Environmental Consultants,  Inc.

-------
                                  C-165
                             SAMPLING TRAIN DATA
Company;   Pord Motor Company
Source Designation:	
Date: 	6/12/75	
Teat Number;  Cyclohexane-2
Field Person:	RJG/GMS
Filter Number;	
Barometric Pressure <"Hg);    29.13
 Coke Batterv A Scrubber  outlet
                   Filter  Heater  Setting;     250
                   Probe Heater  Setting:	80
A-I47-39
Stack Static Pressure  ("H?0)t  -0.15
Stack Dimensions:	90" I.D.	
Plume Appearance:	--	
Ambient Temperature(°F):	.
Record all Data Every   0.5
         Minutes
NocBle Number; -- »Di«.(in. );0.256
Pltot Tube No* 19,Corr.Factor;0.854
Meter Box No.RAC-4 iCorr.FactoKQ.991
Meter Isokinetic Factor;    1685
Assumed Moisture(I);    2.7	
Condensate Volume (ml):	-_-	
Silica Gel Weight Gain(g);
Leak Rate	CFM at 	
"Hg
Trav-
erse
Point
No.
N-6


N-6


N-6










Time
Samp-
ling
(sec )
0
30
60
0
30
60
0
30
60








Clock
10:37

10:38
11:01

11:02
11:14

11:15








Velocity
Pressure
("H20)
0.60
0.60

0.60
0.60

0.60
0.60



•





AVERAGE (TOTAL)
Stack
Temp
(•*>
120
125
127
120
125
129
121
125
126








124
Dry Gas Meter
Volume
(ft3)
607.930

608.970
609.099

609.905
609.917

610.808








(2.712 )
Temp(°F)
Inlet
77
77

77
77

77
77









77
Outlet
78
78

78
78

78
78









78
Orifice
Pressure
Differ-
ential
("H20)
2.76
2.74

2.76
2.74

2.76
2.74









2.75
?ilter
BOX
Temp
(•F)
255
255

265
265

285
285









268
Last
Imp.
Gas
Temp
CF}
82
82

83
83

87
87









84
Sampling
Train
Static
Pressure
("Hg)
1.0
1.0

1.0
1.0

1.0
1.0









1.0
                                   Clayton Environmental Consultants,  Inc.

-------
                                 C-166

                             SAMPLING TRAIN DATA
Company;   Ford Motor Company
Source Destgnation;   Coke Battery A Scrubber Outlet
           6/12/75
Date: 	
Teat Number;  Cvclohexane-3
Field Person;    RJG/GMS
Filter Number:     A-147-22
Filter Heater Setting;   250
Probe Heater Setting:	80
Barometric Pressure  ("Hg);  29.15
Stack Static Pressure  ("H?0);  -0.15
Stack Dimensions:_
Plume Appearance:
                     90" I.D.
Ambient Temperature(*F):	
Record all Data Every   0.5
Noccle Number; -- ,Dia.(in.); 0.256
Pitot Tube No. 19 .Corr.Factor; 0.854
Meter Box No.RAG-4.Corr.Facton0.991
Meter Isokinetic Factor;   1685
Assumed Moisture(I);    2.7	
Condensate Volume (ml):	--	
                               Minutes
Silica Gel Height Gain(g):
Leak Rate         CFM at
MHg
Trav-
erse
Point
No.
N-6


N-6


N-6










Time
Samp-
ling
(sec)
0
30
60
0
30
60
0
30
60








Clock
15:10

15:11
15:21

15:22
16:23

16:24








Velocity
Pressure
("H20)
0.60
0.60

0.60
0.60

0.60
0.60



•





AVERAGE (TOTAL)
Stack
Temp
CF)
120
125

120
125

120
125









122
Dry Gas Meter
Volume
(ft3)
612.189

613.067
613.079

613.932
614.020

614.848








( 2.536 )
Temp('F)
Inlet
81
81

82
82

82
82









82
Outlet
82
82

82
82

82
82









82
Orifice
Pressure
Differ-
ential
("H20)
2.76
2.74

2.76
2.74

2.76
2.74









2.75
i-iiter
Box
Temp
CF)
240
240

230
230

230
230









233
Last
Imp.
Gas
Cemp
CF)
80
80

80
80

82
82









81
Sampling
Train
Static
Pressure
("Hg)
1.0
1.0

1.0
1.0

1.0
1.0









1.0
                                   Clayton Environmental Consultants,  Inc.

-------
                                  C-167
                             SAMPLING TRAIN DATA
Company;   Ford Motor Company
Source Designation;  Coke Battery A Scrubber Inlet
Date:      9/4/75                        Filter  Heater  Setting:
Test Number; Andersen Impactor Sample-IA Probe Heater Setting:
                   RGK
Field Person:	
Filter Number:	
Barometric Pressure ("Hg);  29.5
Stsek Static Pressure  ("H20); -4.5
Stack Dimensions;   66" I.D.	
Plume Appearance;
Ambient Temperature("F):	
Record all Data Every Push
Nozsle Number; — ,Dia.(in.);  3/16
Pitot Tube No.11 .Corr.Factor; 0.824
Meter Box No.RAC-3.Corr.Factor 0.993
Meter Isokinetic Factor;   1745
Assumed Moisture(1):	
Condensate Volume(ml);
Silica Gel Height Gain(g):	
Leak Rate  0.015  CFM at    15  "Hg
Trav-
erse
Point
No.
T-4
















Time
Samp-
ling
(sec)
0
60
0
60
0
60











Clock
09:00

09:40

09:51












Velocity
Pressure
("H20)
1.05
1.05
1.05
1.05
1.05
1.05











AVERAGE (TOTAL)
Stack
Temp
(°P)
80
100
80
100
80
100











90
Dry Gas Meter
Volume
(ft3)
924.835




926.698











( 1.85 )
Temp(°F)
Inlet
67
68
68
70
71
71











69
Outlet
67
68
68
70
71
71











69
Orifice
Pressure
Differ-
ential
("H20)
1.32
1.32
1.3
1.3
1.3
1.3











1.3
••liter
Box
Temp
CF)


















Last
Imp.
Gas
Temp
rp>


















Sampling
Train
Static
Pressure
("Hg)


















                                   Clayton Environmental Consultants, Inc.

-------
                                  C-168
                             SAMPLING TRAIN DATA
            Ford Motor Company
Company:	______	__
Source Designation;   Coke Battery A Scrubber inlet	
Date: 	9/4/75	  Filter  Heater Setting:_
Test Number;  Andersen Impgetor  Sample-lBProbe Heater Setting:
                   RGK
Field Person;
Filter Number:	
Barometric Pressure  ("Hg);  29.5
Stack Static Pressure  ("H20):
Stack Dimensions; 66" I.D.
Plume Appearance:	
Ambient Temperature(°F):	
Record all Data Every  Push
Noetic Number; --  .Dla.(in.); 3/16
Pitot Tube No. 11,Corr.Factor; 0.624
Meter Box No.RAC-2,Corr,Factor;0.996
Meter Isokinetic Factor;   1701
Assumed Moisture(1):	
Condensate Volume(ml);
Silica Gel Weight  Gain(g):	
Leak Rate   0.01Q  CFM at    15   "Hg
Trav-
etse
Point
No.
T-4
















Time
Samp-
ling
(sec )
0
70
0
70
0
70











Clock
14:25

15:02

15:13












(Telocity
Pressure
<"H20)
1.05
1.05
1.05
1.05
1.05
1.05





.





AVERAGE (TOTAL)
Stack
Temp
(•F)
85
95
85
95
82
95











90
Dry Gas Meter
Volume
(ft3)
150.585




152.754











( 2.16 )
Temp('F)
Inle
73
73
73
73
73
73











73
Outlet
73
73
73
73
73
73











73
Orifice
Pressure
Differ-
ential
("H20)
1.2
1.2
1.2
1.2
1.2
1.2











1.2
filter
Box
Temp
CF)


















Last
Imp.
Gas
Temp
(•F)


















Sampling
Train
Static
Pressure
("Hg)


















                                   Clayton Environmental Consultants, Inc.

-------
                     C-169
                 SAMPLING  TRAIN DATA
Ford Motor Comoanv
Coqipany;
Source Designation;   Coke Battery A Scrubber Inlet
Date: 	9/5/75                        Filter  Heater Setting:^
Teat Humbert Andersen Impactor Sample-lC Probe Heater Setting:
        KDS
Field Person:	
Filter Number:	
Barometric Pressure  ("Hg);  29.52
Stack Static Pressure  ("HgO); -4.5
         66" I.D.
Stack Dimensions:	
Plume Appearance:	
Ambient Temperature(°F):	
Record all Data Every Push
Nocsle Number:	.Dia. (in*); 3/16
Pitot Tube No.11 .Corr.Factor; 0.824
Meter Box No.RAC-2,Corr.Factor;0.996
Meter Isokinetic Factor;  1701	
Assumed Moisture(X):	
Condenaate Volume(ml);
Silica Gel Weight Gain(g):	
Leak Rate 	 CFM at 	"Hg
Trav-
erse
Point
No.
T-4
















Time
Samp-
ling
(sec)
0
70
0
70
0
70-











Clock
09:04

09:16

09:30












Velocity
Pressure
("H20)
1.05
1.05
1.05
1.05
1.05
1.05





.





AVERAGE (TOTAL)
Stack
Temp
(«F)
80
95
80
105
82
99











90
Dry Gas Meter
Vo lume
(ft3)
153.118
153.813
153.813
154.503
154.503
155.206











(2.08 )
Temp(°F)
Inlet
70
70
70
71
71
72











71
Outlet
70
70
70
71
71
72











71
Orifice
Pressure
Differ-
ential
<"H20)
1.2
1.2
1.2
1.2
1.2
1.2











1.2
filter
Box
Temp
CF)


















Last
Imp.
Gas
Temp
CF)


















Sampling
Train
Static
Pressure
("Hg)


















                       Clayton Environmental Consultants, Inc.

-------
Ford Motor Company
                                  C-170

                             SAMPLING TRAIN DATA
                             anj
Company:	       	
Source Designation;   Coke Battery A Scrubber inlet
Date:     9/5/75                          Filter  Heater Setting:
Test Number; Andersen Impactor Sample-2A Probe Heater Setting:
        KDS
Field Person;
Filter Number:	
Barometric Pressure  ("Hg);  29.32
Stack Static Pressure  ("HgO);  -4.5
      66" I.D.
Stack Dimensions:
Plume Appearance;
Ambient Temperature(*F):	
Record all Data  Every Push
                                         Nocsle  Number:	.Dla. (In.)• 3/16
                                         Pltot Tube No.  11,Corr.Factor; 0.824
                                         Meter Box No.RAC-2»Corr.Factor; 0.996
                                         Meter Isoklnetlc Factor:	
                                         Assumed Moisture(I);
                                         Condensate Volume(ml);
                                         Silica  Gel Weight Gain(g):	
                                         Leak Rate   p.019 CFM at     15   "Hg
Trav-
erse
Point
No.
1
















Time
Samp-
ling
(sec)
0
72
0
72
0
72











Clock
12:51

13:19

13:31












Velocity
Pressure
<"H20)
1.1
1.1
1.1
1.1
1.1
1.1





•





AVERAGE (TOTAL)
Stack
Temp
(°F)
82
105
78
94
75
94











88
Dry Gas Meter
Volume
(ft*)
155.792
156.554
156.554
157.266
157.266
158.150











( 2.35 )
Temp(-F)
Inlet
75
75
70
70
68
68











71
Outlet
75
75
70
71
70
70











72
Orifice
Pressure
Differ-
ential
("H20)
1.4
1.4
1.4
1.4
1.4
1.4











1.4
niter
Box
Temp
<°F)


















Last
Imp.
Gas
Temp
(•pj


















Sampling
Train
Static
Pressure
("Hg)


















                     Clayton Environmental Consultants, Inc.

-------
                                   C-171
                             SAMPLING TRAIN DATA

             Ford Motor Company
                       Coke Battery A Scrubber Inlet
Company;	
Source Designation:	
Date: 	9/8/75	Filter  Heater Setting:
Test Number; Andersen Impactor Sample-2B Probe Heater  Setting:
                    KDS
Field Person:	
Filter Number:	
Barometric Pressure  ("Hg);   29.53
Stack Static Pressure ("H20):_
Stack Dimensions;    66" I»D.
Plume Appearance:	
Ambient Temperature (°F):	
Record all Data Every Push
Nozcle Number:	,Dia.(in.);  3/16
Pitot Tube No. 11.Corr.Factor: 0.824
Meter Box No. RAG-2.Corr.Factor; 0.996
Meter leokinetic Factor;   1701
Assumed Moisture(1):	
Condensate Volume(ml):	
Silica Gel Weight Gain(g):	
Leak Rate 	     CFM at 	
                                                                         'Hg
Trav-
erse
Point
No.

-------
                                  C-172
Company:	
Source Designation:^
Date:       9/8/73
               SAMPLING TRAIN DATA

Ford Motor Company
           Coke Battery A Scrubber  Inlet
Teat Number;Andersen Impactor Sample-2C
Field Person:	KDS	
Filter Number:
Barometric Pressure  ("Hg);   29.53
Stack Static Pressure  ("H?0);  -4.5
Stack Dimensions:	66"  I.D.	
Plume Appearance:	
Ambient Temperature(°F);   66
Record all Data Every  push
                           Filter Heater Setting:	
                           Probe Heater Setting:	
                           Nozzle Number:	,Dia. (in.); 3/16
                           Pitot Tube No. 11 ,Corr.Factor; 0.824
                           Meter Box No. RAC-2»Corr.Factor; 0.996
                           Meter Isokinetic Factor;    1701
                           Assumed Moisture (X) :	1	
                           Condensate Volume(ml):	
                           Silica Gel Weight Gain(g):	
                           Leak Rate 	 CFM at  	"Hg
Trav-
erse
Point
No.

79
89
79
85
75
95











84
Dry Gas Meter
Volume
(ft3)
160.500
161.275
161.275
162.041
162.041
162.799











( 2.29 )
Tcmp(°F)
Inlet
65
65
66
66
66
66











66
Outle t
66
66
66
67
67
67











66
Orifice
Pressure
Differ-
ential
<"H20)
1.4
1.4
1.4
1.4
1.4
1.4











1.4
Filter
Box
Temp
<°F)


















Last
Imp.
Gas
Temp
(°F)





-












Samplinf
Train
Static
Pressure
("Hg)





-












                                   Clayton Environmental Consultants,  Inc.

-------
                                 C-173
                             SAMPLING TRAIN DATA

            Ford Motor Company
Company:_
Source Designation;   Coke Battery A Scrubber Inlet
Date:      9/9-10/75	;	  Filter  Heater  Setting:
Test Number;  Andersen Impactor  Sample-3AProbe Heater  Setting:
                   KDS
Field Person:	
Filter Number:	
Barometric Pressure  ("Hg);  29.78
Stack Static Pressure  ("H;0);  -4.5
Stack Dimensions;  66" I.D.
Plume Appearance:	
Ambient Temperature(*F):	
Record all Data Every Push
Noxcle Number:	,Dia» (in.); 3/16
Pitot Tube No. 11.Corr.Factor; 0.824
Meter Box No.RAC-2.Corr.Pacton0.996
Meter Isokinetic Factor;    1701
Assumed Moisture(I);    1
Condensate Volume(ml):	
Silica Gel Weight Gain(g):	
Leak Rate         CFM at
                                                                         'Hg
Trav-
erse
Point
No.

1.4
1.4
1.4
1.4
1.4
1.4











1.4
••liter
Box
Temp
CF)


















Last
Imp.
Gas
Temp
CP)


















Sampling
Train
Static
Pressure
("Hg)


















                                   Clayton Environmental Consultants, Inc.

-------
                                 C-174
                             SAMPLING TRAIN DATA
Company;  Ford Motor Company
Source Designation;  Coke Battery A Scrubber Inlet
Date: 	9/10/75                       Filter Heater Setting^
Teat Number; Andersen Impactor  Sample-3B  Probe  Heater Setting:
                  EPS
Field Person:__
Filter Number:	
Barometric Pressure ("Hg)t 29.61
Stack Static Pressure  ("HjO):
Stack Dimensions;   66" I.P.
Plume Appearance:	
Ambient Temperature(°F):	
Record all Data Every Push
Noccle Number:	.Dia. (in.); 3/16
Pitot Tube No.11  ,Corr.Factor; 0.824
Meter Box No. RAC-2',Corr. Factor; 0. 996
Meter Isokinetic  Factor;   1701
Assumed Moisture(I);
Condensate Volume(ml):	
Silica Gel Weight Gain(g):	
Leak Rate 	 CFM at 	"Hg
Trav-
erse
Point
No.

65
82
68
82
68
89











76
Dry Gas Meter
Volume
(ft3)
164.975
165.739
165.739
166.489
166.489
167.242











( 2.26 )
Temp(°F)
Inlet
65
65
66
67
66
66











66
Outlet
65
65
66
66
66
66











66
Orifice
Pressure
Differ-
ential
("H20)
1.4
1.4
1.4
1.4
1.4
1.4











1.4
filter
Box
Temp
CF)


















Last
Imp.
Gas
Temp
(•FJ


















Sampling
Train
Static
Pressure
("Hg)


















                                   Clayton Environmental Consultants,  Inc.

-------
                                 C-175

                             SAMPLING TRAIN DATA
Company;   Ford Motor Company
Source Designation;   Coke Battery A Scrubber Inlet
Date:     9/10/75	  Filter  Heater  Setting^
Teat Number;  Andersen Inpactor Sample-3C Probe Heater  Setting:
                  KDS
Field Person;
Filter Number:	
Barometric Pressure ("Hg):	
Stack Static Pressure ("H20):_
Stack Dimensions!   66"  I.D.
Plume Appearance:	
                              29.61
Ambient Temperature(°F):	
Record all Data Every Push
Nocile Number:	.Dia. (In.);  3/16
Pltot Tube No. 11 ,Corr.Factor; 0.824
Meter Box No.RAC-2.Corr.Factor;0.996
Meter Isoklnetlc Factor;    1701
Assumed Moisture(1);
Condensate Volume(ml):	
Silica Gel Weight Galn(g):	
Leak Rate 	 CFM at 	"Hg
Trav-
erse
Point
No.

-------
                                 C-176
                             SAMPLING TRAIN DATA

              Ford Motor Company
Company;
Source Designation;    Coke Battery A Scrubber Inlet
Date:      9/10/75	   Filter  Heater Setting:
Test Number; Andersen Impactor Sample-AA Probe Heater Setting:
                   KDS
Field Person;
Filter Number:	
Barometric Pressure  ("Hg);  29.50
Stack Static Pressure  ("H20):	
Stack Dimensions;  66" I.D.	
Plume Appearance:	
Ambient Temperature(°F):	
Record all Data Every Push
                           70
Notcle Number:	.Dla. (In.);  3/16
Pltot Tube No. 11 ,Corr.Factor; 0.824
Meter Box No. RAC-2'.Corr.Factor; 0.996
Meter Isoklnetlc Factor;  1701	
Assumed Moisture(I);    1	
Condensate Volume(ml):	
Silica Gel Weight Galn(g):	
Leak Rate 	 CFM at 	"Hg
Trav-
erse
Point
No.
<1
















Time
Samp-
ling
(sec)
0
72
0
72
0
72











Clock
14:06

14:14

14:27
-











Velocity
Pressure
("H20)
1.1
1.1
1.1
1.1
1.1
1.1





•





AVERAGE (TOTAL)
Stack
Temp
(°F)
79
115
85
105
82
98











94
Dry Gas Meter
Volume
(ft3)
169.652
170.378
170.378
171.130
171.130
171.857











( 2.20 )
Temp(°F)
Inlet
70
70
70
70
71
72











70
Outlet
70
70
70
70
71
71











70
Orifice
Pressure
Differ-
ential
("H20)
1.4
1.4
1.4
1.4
1.4
1.4











1.4
filter
Box
Temp
CF)


















LastlSampling
Imp.l Train
Gasl Static
Cemplpressure
CF)I ("Hg)




































                                   Clayton Environmental Consultants, Inc.

-------
                                C-177
                             SAMPLING TRAIN DATA

            Ford Motor Company
Company:	     	
Source Designation;  Coke Battery A Scrubber Inlet
Date:    9/11/75	 Filter  Heater  Setting:
Teat Number;  Andersen  Impactor Sample-4B Probe Heater  Setting:
                   RCK
Field Person:	
Filter Number:	
Barometric Pressure ("Hg);  29.20
Stack Static Pressure ("I^O): -4.5
Stack Dimensions;    66" I.D.	
Plume Appearance:	
Ambient Temperature(°F):	
Record all Data Every push
                                        Nocile  Number:	.Dia. (in.);   3/16
                                        Pitot Tube  No. 11 .Corr.Factor;  0.824
                                        Meter Box No.RAG-21Corr.Factor0.996
                                        Meter Isokinetic Factor:	
                                        Assumed Moisture(Z):	
                                        Condensate  Volume(ml):	
                                        Silica  Gel  Weight  Gain(g):	
                                        Leak Rate    0.01  CFM at    15 "Hg
Trav-
erse
Point
No.
°L
















Time
Samp-
ling
(sec)
0
36
72
0
36
72
0
36
72








Clock
08:41


08:51


09:09










Velocity
Pressure
("H20)
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2


.





AVERAGE (TOTAL)
Stack
Temp
(°F)
70
190
88
75
195
85
70
180
95








116
Dry Gas Meter
Volume
(£t3)
171.866

172.677
172.677

173.468
173.468

174.269








( 2.39 )
Temp(°F)
Inlet
70

72
72

73
72

74








72
Outlet
70

71
71

72
72

73








72
Orifice
Pressure
Differ-
ential
("H20)
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4








1.4
filter
Box
Temp
(•F)


















Last
Imp.
Gas
Temp
rp?


















Sampling
Train
Static
Pressure
("Hg)


















                                   Clayton Environmental Consultants, Inc.

-------
                                 C-178
                             SAMPLING TRAIN DATA
Company;   Ford Motor Company
Source Designation;   Coke Battery A Scrubber Inlet
Date:      9/11/75	  Filter  Heater  Setting:
Teat Number; Andersen Impactor Sample-4C Probe Heater  Setting:_
Field Person:	RGK
Filter Number:	
Barometric Pressure  ("Hg):
Stack Static Pressure <
Stack Dimensions;   66"  I.D.
Plume Appearance:	
                              29.10
                               -4.5
Ambient Temperature (°F) :
Record all Data Every Push
Nozzle Number:	.Dia. (in. )8 3/16
Pitot Tube No.11 .Corr.Factor; 0.824
Meter Box No. RAC-2.Corr.Factor; 0.996
Meter Isokinetic Factor:	
Assumed Moisture(X):	
Condensate Volume(ml);	
Silica Gel Weight Gain(g):	
Leak Rate 	 CFM at 	"Hg
Trav-
erse
Point
No.

-------
                                 C-179
                             SAMPLING TRAIN DATA

             Ford Motor Company
Conpany:	
Source Designation;    Coke Battery A Scrubber  Inlet
Date:     9/11/75	'              Filter  Heater  Setting:
Teat Number; Andersen Impactor Sample-5A Probe Heater  Setting:
                   RGK
Field Person:	
Filter Number:	
Barometric pressure  ("Hg); 29.10
Stack Static Pressure ("H?0);  -4.5
Stack Dimensions;   66" I.D.	
Plume Appearance:	
Ambient Temperature("F):	
Record all Data Every Push
Noetic Number:	.Dla.dn.l;  3/16
Pltot Tube No. 11.Corr.Factor; 0.824
Meter Box Ho. RAC-21 Corr. Factor. 0.996
Meter Isoklnetlc Factor;	
Assumed Moisture(X):	
Condensate Volume(ml):	
Silica Gel Weight Galn(g):	
Leak Rate   0.01  CFM at     15  "Hg
Trav-
erse
Point
No.
T-10
















Time
Samp-
ling
(sec )
0
36
72
0
36
72
0
36
72








Clock
14:06


14:18


14:25










Velocity
Pressure
("H20)
1.2
1.4
1.2
1.2
1.4
1.2
1.2
1.4
1.2


•





AVERAGE (TOTAL)
Stack
Temp
(•F)
75
185
100
78
160
95
75
175
90








115
Dry Gas Meter
Volume
(«t3)
176.852

177.703
177.703

178.502
178.502

179.298








( 2.44 )
TempCF)
Inlet
74

74


74


74








74
Outlet
74

74


74


74








74
Orifice
Pressure
Differ-
ential
("H20)
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4








1.4
rilter
Box
Temp
CF)


















Last
Imp.
Gas
Temp
CF>


















Sampling
Train
Static
Pressure
("Hg)


















                                   Clayton Environmental Consultants, Inc.

-------
                                 C-180
                             SAMPLING TRAIN DATA
              Ford Motor Company
                       Coke Battery A Scrubber Inlet
Company:	     	
Source Designation:^	
Date:       9/12/75	  Filter  Heater Setting:
Teet Number; Andersen Impacter Sample-6A Probe Heater Setting:
                   KDS
Field Person:	
Filter Number:	
Barometric Pressure  ("Hg);  29.28
Stack Static pressure  ("H?0); -4.5
Stack Dimensions;    66" I.D.	
Plume Appearance:	
Ambient Temperature(*F);    60
Record all Data Every Push
Noscle Number:	.Die. (In.);  3/16
Pitot Tube No. 11 .Corr.Factor; 0.824
Meter Box No.RAG-21Corr.Factor; 0.996
Meter Isokinetic Factor;	
Assumed Moisture(X):	
Condensate Volume(ml);
Silica Gel Weight Gain(g):	
Leak Rate         CFM at 	"Hg
Trav-
erse
Point
No.
T-10
















Time
Samp-
ling
(sec)
0
36
72
0
36
72
0
36
72








Clock
08:28


09:56


10:09










(Telocity
Pressure
("H20)
1.2
1.4
1.2
1.2
1.4
1.2
1.2
1.4
1.2


•




•
AVERAGE (TOTAL)
Stack
Temp
CF)
58
160
74
60
155
75
60
110
65








91
Dry Gas Meter
Volume
(£t3)
179.381

180.140
180.140

180.925
180.925

181.675








(2.28 )
Temp(°F)
Inlet
55
55
56
56
56
56
57
58
58








56
Outlet
55
55
56
56
56
56
57
58
58








56
Orifice
Pressure
Differ-
ential
("H20)
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
filter
Box
Temp
(•F)









1







1.5








LastlSampling
Imp. Train
Gas 1 Static
rempPressure
CF) C'Hg)




































                                   Clayton Environmental Consultants,  Inc.

-------
                    C-181
               SAMPLING  TRAIN DATA

Ford Motor Company
Company:	
Source Designation;   Coke Battery A Scrubber Inlet
Date:      9/12/75 and 9/15/75	 Filter  Heater  Setting:
Test Number; Andersen Impactor  Sample-SB Probe Heater  Setting:
      KDS
Field Person:	
Filter Number:	
Barometric Pressure  ("Hg)t Avg. 29.49
Stack Static Pressure ("HgO);  -4.5
      66" I.D.
Stack Dimensions:	
Plume Appearance:	
Ambient Temperature(°F);    65
Record all Data Every push
Noccle Number:	.Die, (in.); 3/16
Pitot Tube No. 11 ,Cerr.Factor; 0.824
Meter Box No.RAC-2,Corr.Factor; 0.996
Meter Isoklnetic Factor;   1701
Assumed Moisture (X) :	1	
Condensate Volume(ml);
Silica Gel Weight Gain(g):	
Leak Rate 	 CFM at 	"Hg
Trav-
erse
Point
No.
T-10





9/15










Time
Samp-
ling
(sec)
0
36
72
0
36
72
0
36
7 2








Clock
12:25

,
12:38


08:25










Velocity
Pressure
("H20)
1.2
1.4
1.2
1.2
1.4
1.2
1.2
1.4
1.2








AVERAGE (TOTAL)
Stack
Temp
(•F)
65
160
82
66
125
75
70
160
95








100
Dry Gas Meter
Volume



















Sampling
Train
Static
pressure
("Hg)


















                     Clayton Environmental Consultants, Inc.

-------
                                 C-182
                             SAMPLING TRAIN DATA
Company;   Ford Motor Company
                        Coke Battery A Scrubber inlet
Source Designation:^	   	    	
Data:    9/15/75	  Filter  Heater Setting:
Teat Number! Andersen Impacter Sample-SC  Probe Heater  Setting:
                  KDS
Field Person:	
Filter Number;	
Barometric Pressure  ("Hg);   29.70
Stack Static Pressure  ("H;0); -ft.5
Stack Dimensions;   66" I.D.	
Plume Appearance:	
Ambient Temperature(*F) :	
Record all Data Every Push
                            65
Nocsle Number;     .Pia.(in.)•_ 3/16
Pitot Tube Ho. 11 .Corr.Factor; 0.824
Meter Box No.RAC-2,Corr.FactorI 0.996
Meter laokinetic Factor;    1701
Assumed Moisture(X):	
Condensate Volume(ml):	
Silica Gel Weight Gain(g):	
Leak Rate 	 CFM at 	"Hg
Trav-
erse
Point
No.
T-10
















Time
Samp-
ling
(sec)
0
36
72
e
36
72
0
36
72








Clock
09:55


10:02


10:10










Velocity
Pressure
("H20)
1.2
1.4
1.2
1.2
1.4
1.2
1.2
1.4
1.2


•





AVERAGE (TOTAL)
Stack
Temp
CF)
60
305
107
74
220
95
76
165
89








L32
Dry Gas Meter
Volume
(ft3)
184.349

185.112
185.112

185.865
185.865

186.659








( 2.30 )
Temp('F)
Inlet
58
58
59
58
59
60
59
60
61








59
Outlet
58
58
59
58
58
59
59
59
59








59
Orifice
Pressure
Differ-
ential
("H20)
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5








1.5
Filter
Box
Temp
CF)


















Last
Imp.
Gas
temp
(°F>


















Sampling
Train
Static
Pressure
("Hg)


















                                   Clayton Environmental Consultants, Inc.

-------
                    C-183
                SAMPLING  TRAIN  DATA

Ford Motor Company
          Coke Battery  A  Scrubber  Inlet
Company:	
Source Designation:             	
Date:      9/15/75                       Filter  Heater  Setting:
Teat Number; Andersen  Impactor  Sample-7A Probe Heater  Setting:
     KDS
Field Person:	
Filter Number:	
Barometric Pressure ("Hg);  29.70
Stack Static Pressure ("HgO):  -4.5
        66" I.D.
Stack Dimensions:	
Plume Appearance;
Ambient Temperature(*F):	
Record all Data Every Push
                68
Nettle Number:	.Dia.(in.);  3/16
Pitot Tube No. 11.Corr.Factor; 0.824
Meter Box No. RAC-2.Corr.Factor; 0.996
Meter Isokinetic Factor;    1701
Assumed Moisture(I);    1	
Condensate Volume(ml);
Silica Gel Weight Gain(g):	
Leak Rate 	 CFM at 	"Hg
Trav-
erse
Point
No.
T-10
















Time
Samp-
ling
(eeo)
0
36
72
0
36
72
0
36
72








Clock
12:23


12:59


13:22










(Telocity
Pressure
("H20)
1.2
1.4
1.2
1.2
1.4
1.2
1.2
1.4
1.2


.





AVERAGE (TOTAL)
Stack
Temp
(°F)
68
250
84
68
335
105
72
72
90








127
Dry Gas Meter
Volume
(ft3)
186.743

187.539
187.539

188.322
188.322

188.988








(2.24 )
Temp(aF)
Inlet
64
65
65
65
66
66
66
66
66








65
Outlet
65
65
65
65
66
66
66
66
66








66
Orifice
Pressure
Differ-
ential
("H20)
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5








1.5
••liter
Box
Temp
CF)


















Last
Imp.
Gas
Temp
CV)


















Sampling
Train
Static
pressure
("Hg)


















                      Clayton Environmental Consultants, Inc.

-------
                                  C-184
                             SAMPLING TRAIN DATA

             Ford Motor Company
                      Coke Battery A Scrubber  Inlet
Company:	
Source Designation:                          	
Date:     9/15/75                        Filter  Heater Setting:
Teat Number; Andersen Impactor  Sample-7B  Probe Heater  Setting:_
Field Person:_
Filter Number:
                     KDS
Barometric Pressure  ("Hg);    29.70
Stack Static Pressure  ("I^O): -4.5
Stack Dimensions;   66" I.D.	
Plume Appearance:	
Ambient Temperature (*F):	
Record all Data Every Push
                            70
Nocile Number:	,Dia. (In.);  3/16
Pitot Tube No. 11jCorr.Factor; 0.824
Meter Box No.RAC-2 ,Corr.Factor0.996
Meter Isokinetic Factor;   1701	
Assumed Moisture(1):	1	
Condensate Volume(ml);
Silica Gel Weight Gain(g):	
Leak Rate 	 CFM at 	"Hg
Trav-
erse
Point
No.
T-10
















Time
Samp-
ling
(sec)
0
36
72
0
36
72
0
36
72








Clock
14:25


14:50


14:56










Velocity
Pressure
("H20)
1.2
1.4
1.2
1.2
1.4
1.2
1.2
1.4
1.2


•





AVERAGE (TOTAL)
Stack
Temp
(°F)
72
120
95
75
230
92
75
180
96








115
Dry Gas Meter
Volume
(ft3)
189.015

189.861
189.861

190.652
190.652

191.426








( 2.40 )
TempCP)
Inlet
68
68
68
67
67
67
67
68
68








68
Outlet
68
68
68
67
67
67
67
68
68








68
Orifice
Pressure
Differ-
ential
("H20)
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5








1.5
••liter
Box
Temp
(°F)


















Last
Imp.
Gas
Temp
CF>


















Sampling
Train
Static
pressure
("Hg)


















                                   Clayton Environmental Consultants, Inc.

-------
                                 C-185
                             SAMPLING TRAIN DATA
Company;    Ford Motor Company
Source Designation;   Coke Battery A Scrubber Inlet
Data:     9/16/75	  Filter  Heater Setting:,
Teat Number; Andersen Impaetoj Sample-7C  Probe Heater  Setting:
                    KDS
Field Pereon;
Filter Number:	
Barometric Pressure ("Hg)t 29.51
Stack Static Pressure  ("H?0);  -4.5
Stack Dimensions:	66" I.D.	
Plume Appearance;
Ambient Temperature("F) ;   60
Record all Data Every Push
NocKle Number:	.Dia. (in.); 3/16
Pitot Tube No.11  .Corr.Factor; 0.824
Meter Box No. RAC-2,Corr.Factor; 0. 996
Meter Isokinetic  Factor;   1701
Assumed Moisture(I);    1	
Condensate Volume(ml):	
Silica Gel Weight Gain(g):	
Leak Rate 	 CFM at 	"Hg
Trav-
erse
Point
No.
T-10
















Time
Samp-
ling
(sec)
0
36
72
0
36
72
0
36
72








Clock
08:34


08:48


08:55










Velocity
Pressure
("H20)
1.2
1.4
1.2
1.2
1.4
1.2
1.2
1.4
1.2


.





AVERAGE (TOTAL)
Stack
Temp
(•F)
61
130
66
64
145
76
64
245
77








103
Dry Gas Meter
Volume
(*t3)
191.509

192.317
192.317

193.106
193.106

193.878








( 2.36 )
TempCP)
Inlet
57
57
57
57
58
58
58
58
59








58
Outlet
57
57
57
57
58
58
58
58
59








58
Orifice
Pressure
Differ-
ential
("H20)
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5








1.5
filter
Box
Temp
CF)


















Last
Imp.
Gas
Temp
(•pj


















Sampling
Train
Static
Pressure
("Hg)


















                                   Clayton Environmental Consultants,  Inc.

-------
                                  C-186
                             SAMPLING TRAIN DATA
Company;  Ford Motor Company
                                                         (Page 1 of 2)
                      Coke Battery A Scrubber Outlet
Source Designation:	
Data:     9/4/75                          Filter Heater Setting:  --
Teat Number; Andersen Impactor Sample-1   Probe  Heater Setting;
                 GMS/GEH
Field Person:__
Filter Number:	
Barometric Pressure  ("Kg);  29.5
                  A-245-04
Stack Static Pressure  ("H20)t-0.31
Stack Dimensions!  90" I.D.	
Plume Appearance:	--	
Ambient Temperature(*F):	
Record all Data Every Push
Nocsle Number:	--.Bta.(in.); 1/4
Pitot Tube No. 19»Corr.Factor; 0.854
Meter Box No.RAC-4»Corr.Factor! 1.009
Meter laokinetic  Factor;   1683
Assumed Moisture(I);    1	
Condensate Volume(ml);     	
Silica Gel Weight  Gain(g):	
Leak Rate 	 CFM at 	"Hg
trav-
erse
Point
No.
S-l


S-l


S-l


S-l


S-l




Time
Samp-
ling
(sec)
0
30
60
0
30
60
0
30
60
0
35
70
0
35
70


Clock
09:00


09:40


09:51


14:25


15:02




Velocity
Pressure
("H20)
0.11
0.11
0.11
0.11
0.11
0.11
0.11
0.11
0.11
0.11
0.11
0.11.
0.11
0.11
0.11


AVERAGE (TOTAL)
Stack
Temp
CP)
120
125
130
120
125
125
120
125
125
120
120
125
120
125
125



Dry Gas Meter
Volume
(ft3)
91.106
91.5
91.927
91.927
92.1
92.315
92.315
92.5
92.685
92.685
92.8
93.146
93.146
93.4
93.599


( )
Temp('F)
Inlet
70
72
72
70
72
72
70
72
72
70
72
72
70
72
73



Outlet
70
72
72
70
72
72
70
72
72
70
72
72
70
74
75



Orifice
Pressure
Differ.
ential
<"H20)
0.46
0.46
0.46
0.46
0.46
0.46
0.46
0.46
0.46
0.46
0.46
0.46
0.46
0.46
0.46



'liter
Box
Temp
CF)


















Last
Imp.
Gas
Temp
<*F>


















Sampling
Train
Static
Pressure
("Hg)
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0



                                   Clayton Environmental Consultants,  Inc.

-------
                                  C-187
                             SAMPLING TRAIN DATA
Company;   Ford Motor Company
                                                         (Page 2 of 2)
Source Designation;   Coke Battery A Scrubber Outlet
          9/4-5/75
Date:
Test Number; Andersen  Impactor Sample-1
Field Person:    GMS/GEH	
Filter Number;    A-245-04	
Barometric Pressure ("Hg);  29.5	
Filter Heater Setting:
Probe Heater Setting:
Stack Static Pressure ("HgO); -0.31
Stack Dimensions;    90" I.D.	
Plume Appearance:	--	
Ambient Temperature(°F):	
Record all Data Every Push
Nozzle Number; --  .Dia.(in.); 1/4
Pitot Tube No. 19.Corr.Factor; Q.854
Meter Box Ho.RAC-4.Corr.Facton11.009
Meter Isokinetic Factor;   1683
Assumed Moisture (X) :	1	
Condensate Volume(ml);      	
Silica Gel Weight Gain(g):_--	
Leak Rate
                                                           CFM at
"Hg
Trav-
erse
Point
No.
S-l


9/5
S-l


S-l


S-l







Time
Samp-
ling
(sec)
0
35
70
0
35
70
0
35
70
0
35
70





Clock
15:13


09:04


09:16


09:30







(Telocity
Pressure
("H20)
0.11
0.11
0.11
0.11
0.11
0.11
0.11
0.11
0.11
0.11
0.11
0.11





AVERAGE (TOTAL)
Stack
Temp
(°F)
120
125
125
125
125
125
125
125
125
120
120
120





123
Dry Gas Meter
Volume
(ft3)
93.599
93.8
94.043
94.124
94.3
94.559
94.559
94.8
95.027
95.027
95.3
95.478





( 4.33 )
Temp(°F)
Inlet
73
74
74
70
70
72
70
71
71
70
71
71





71
Outlet
75
76
76
70
70
72
70
71
71
70
71
71





72
Orifice
Pressure
Differ-
ential
("H20)
0.46
0.46
0.46
0.46
0.46
0.46
0.46
0.46
0.46
0.46
0.46
0.46





0.46
Filter
Box
Temp
(°F)


















Last
Imp.
Gas
Temp
(°F)


















Sampling
Train
Static
Pressure
("Hg)
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0





2.0
                                   Clayton Environmental Consultants,  Inc.

-------
                    C-188
                 SAMPLING TRAIN DATA

Ford Motor Company
Company:	
Source Designation;  Coke Battery A Scrubber Outlet	
Data: 	9/5-6/75	  Filter Heater Setting:
Teat Number; Andersen Impacfcor Sample-2  Probe  Heater Setting:
                                                         (Page  1  of  2)
     GMS/GEH
          A-245-23
Field Person:_
Filter Number:
Barometric Pressure  ("Hg);  29.52
Stack Static Pressure  ("H20); -0.31
        90" I.D.
Stack Dimensions:	
Plume Appearance:	--
Ambient Temperature(°F):	
Record all Data Every Push
Nozzle Number;  --,Dia.(in.);  1/4
Pltot Tube No. 19tCorr.Factor; 0.854
Meter Box No.RAC-4,Corr.Factor 1.009
Meter Isokinetic  Factor;  1683	
Assumed Moisture (I):	1
Condensate Volume(ml);
Silica Gel Weight Gain (g):__--	
Leak Rate
                                               CFH  at
"Hg
Trav-
erse
Point
No.
W-l


W-l


W-l


9/6
W-l


W-l




Time
Samp-
ling
(sec)
0
36
72
0
36
72
0
36
72
0
36
72
0,
36
72


Clock
12:51


13:19


13:31


10:36


11:02




Velocity
Pressure
("H20)
0.39
0.39
0.39
0.39
0.39
0.39
0.39
0.39
0.39
0.39
0.39
0.39-
0.39
0.39
0.39

•
AVERAGE (TOTAL)
Stack
Temp
<°F)
120
125
125
120
120
120
120
125
125
125
135
130
120
125
130



Dry Gas Meter
Volume
(ft3)
95.745
96.1
96.514
96.514
96.8
97.312
96.312
97.7
98.139
98.225

99.047
99.048

99.976


( )
Temp(°F)
Inlet
70
71
71
70
70
71
70
71
71
65
65
65
65

65



Outlet
70
71
71
70
70
71
70
71
71
65
65
65
65

65



Orifice
Pressure
Differ-
ential
("H20)
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6

1.6



rilter
Box
Temp
(°F)


















Last
Imp.
Gas
Temp
CF)


















Sampling
Train
Static
Pressure
("Hg)
3.0
3.0
3.0
3.0
3.0
3.0
3.1
3.1
3.1
4.0

4.0
3.5

3.5



                       Clayton Environmental Consultants, Inc.

-------
                                  C-189
                             SAMPLING TRAIN DATA
Company;  Ford Motor Company
                                                         (Page 2 of 2)
                      Coke Battery A Scrubber Outlet
Source Designation:	
Date:      9/6/75	  Filter Heater Setting:
Teat Number;   Andersen  Impactor Sample-2 Probe  Heater Settlng:_
Field Person:   RGK
Filter Number;   A-245-23
Barometric Pressure  ("Hg);   29.52
Stack Static Pressure  <"H;0); -0.31
Stack Dimensions;  90" I,p.	
Plume Appearance:	--	
Ambient Temperature(°F):	
Record all Data Every Push
Nozzle Number; --  ,Dia. (in. ) ; J./4
Pitot Tube No. 19,Corr.Factor; 0.854
Meter Box No.RAC-4'tCorr.Factor; 1.009
Meter Isokinetic  Factor;   1683
Assumed Moisture(I);    1	
Condensate Volume(ml);     	
Silica Gel Weight  Galn(g) :_J--	
Leak Rate
                                                           CFM at
"Hg
Trav-
erse
Point
No.
W-l


W-l


W-l


W-l







Time
Samp-
ling
(8ec ?
0
30
72
0
36
72
0
36
72
0
36
72





Clock
11:51


13:37


14:03


14:31







Velocity
Pressure
("H20)
0.39
0.39
0.39
0.39
0.39
0.39
0.39
0.39
0.39
0.39
0.39
0.39





AVERAGE (TOTAL)
Stack
Temp
CF)
128


120
125
122
120
122
118
116
120
120





123
Dry Gas Meter
Volume
(ft3)
100.012
100.334

100.467

101.292
101.292

102.148


102.980





( 7.18 )
Temp(°F)
Inlet
65


66

66
66
67
67
66
66
66





68
Outlet
65


66

66
66
68
68
68
68
69





68
Orifice
Pressure
Differ-
ential
("H20)
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6





1.6
••liter
Box
Temp
CF)


















Last
Imp.
Gas
Temp
CF)


















Sampling
Train
Static
Pressure
("HR)

















3.2
                                   Clayton Environmental Consultants,  Inc.

-------
                                 C-190
                             SAMPLING TRAIN DATA
Company;   Ford Motor Company
                                                         (Page 1 of 2)
Source Designation;  coke Battery A scrubber Outlet	
Date:     9/9-10/75	  Filter  Heater Setting:
Test Number;   Andersen Imoactor  Sample-3Probe Heater Setting:_
                  RGK
                  A-245-17
Field Peraon:	
Filter Number:	
Barometric Pressure  ("Hg); Avg. 29.70
Stack Static Pressure  ("H20);  -0.31
                    90" I.D.
Stack Dimensions:	
Plume Appearance:	--
Ambient Temperature(°F):	-
Record all Data Every   Push
Nozzle Number; — ,Dia.(in.); 1/4
Pitot Tube No. 19,Corr.Factor; 0.854
Meter Box No.RAC-4»Corr.Factor; 1.009
Meter Isokinetic Factor;  1683	
Assumed Moisture(I);     	
Condensate Volume(ml);    	
Silica Gel Weight Gain(g);  --
Leak Rate  0.004  CFM at    15
                                                                         "Hg
Trav-
erse
Point
No.
W-3


9/10
W-3


W-3


W-3


W-3




Time
Samp-
ling
(sec)
0
36
72
0
36
72
0
36
72
0
36
72
0
36
72


Clock
09:59


08:22


08:35


10:05


10:17




Velocity
Pressure
("H20)
0.65
0.65
0.65
0.65
0.65
0.65
0.65
0.65
0.65
0.65
0.65
0.65
0.65
0.65
0.65


AVERAGE (TOTAL)
Stack
Temp
CF)
130
135
130
130
140
140
135
140
130
130
145
145
135
145
145



Dry Gas Meter
Volume
(ft3)
103.053

103.732
103.733

104.838
104.838

105.898
105.898

106.933
106.933

107.978


( )
Temp(°F)
Inlet
60

60
62
62
62
63

64
66

66
67

68



Outlet
69

69
69
69
70
69

69
69

69
68

68



Orifice
Pressure
Differ-
ential
("H20)
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7



filter
Box
Temp
CF)


















Last
Imp.
Gas
Temp
CPJ


















Sampling
Train
Static
Pressure
("Hg)


















                                   Clayton Environmental Consultants,  Inc.

-------
                                  C-191
                             SAMPLING TRAIN DATA
                                                          (Page 2 of 2)
Company;   Ford Motor Company
Source Designation!   Coke Battery A Scrubber Outlet
Date:    9/10/75	  Filter Heater Setting:
Test Number: Andersen Impactor Sample-3  Probe Heater Setting:
                  RGK
                  A-245-17
Field Person:	
Filter Number:	
Barometric Pressure ("Hg);  Avg.29.70
Stack Static Pressure  ("l^O); -0.31
Stack Dimensions;    90" I.D.	
Plume Appearance:	«	
Ambient Temperature(°F):	
Record all Data Every  Push
Nocile Number; --  ,Dla. (in. ) ; J./4
Pitot Tube No. 19,Corr.Factor; 0.854
Meter Box No.RAC-4.Corr,Factor; 1.009
Meter Isokinetic  Factor;   1683
Assumed Moisture (X) :	_.	
Condensate Volume(ml);     	
Silica Gel Height Galn(g):_-_-	
Leak Rate
                                                           CFM at
"Hg
Trav-
erse
Point
No.
W-3


W-3


W-3


W-3







Time
Samp-
ling
(sec)
0
36
72
0
36
72
0
36
72
0
36
72





Clock
10:34


11:55


12:12


12:25







Velocity
Pressure
("H20)
0.65
0.65
0.65
0.65
0.65
0.65
0.65
0.65
0.65
0.65
0.65
0.65.





AVERAGE (TOTAL)
Stack
Temp
(°F)
120
130
130
125
140
130
125
125
130
125
130
140





134
Dry Gas Meter
Volume
(ft3)
107.978

109.059
109.062

110.131
110.131

111.213
111.213

112.285





( 9.31 )
Temp(°F)
Inle
68

69
70

70
70
70
71
71
71
71





67
Outlet
68

69
70

70
70
70
69
69
69
69





69
Orifice
Pressure
Differ-
ential
("H20)
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7





2.7
••liter
Box
Temp
CF)


















Last
Imp.
Gas
Temp
(°F)


















Sampling
Train
Static
Pressure
("Hg)


















                                   Clayton Environmental Consultants,  Inc.

-------
                                 C-192
                             SAMPLING TRAIN DATA
Company;   Ford Motor Company
                                                          (Page 1 of 2)
Source Designation;  Coke Battery A Scrubber Outlet	
Date:     9/10-11/75	  Filter Heater Setting:
Teat Number;  Andersen  Impact tor Sample-4  Probe Heater Setting:
                 RGK/GMS
                   A-245-24
Field Person:_
Filter Number:	
Barometric Pressure  ("Hg);Ava. 29.40
Stack Static Pressure  ("H?0): -0.31
Stack Dimensions;    90" I.D.	
Plume Appearance:	--	
Ambient Temperature(°F):	
Record all Data Every Push
Nozzle Number;	,Dia.(in.)• 1/4
Pitot Tube Ho. 19.Corr.Factor; 0.854
Meter Box No. RAC-4, Corr. Factor; 1.009
Meter Isoklnetlc Factor;  1683	
Assumed Moisture(I);    —	
Condensate Volume(ml);      	
Silica Gel Weight  Gain(g) i__-.	
Leak Rate   0.01   CFM at
                                                                     15	»Hg
Trav-
erse
Point
No.
W-4


W-4


W-4


9/11
W-4


W-4




Time
Samp-
ling
(sec)
0
36
72
0
36
72
0
36
72
0
36
72
0
36
72


Clock
14:06


14:14


14:27


08:41


08:51




Velocity
Pressure
("H20)
0.65
0.65
0.65
0.65
0.65
0.65
0.65
0.65
0.65
0.65
0.65
0.6-5
0.65
0.65
0.65


AVERAGE (TOTAL)
Stack
Temp
(°F)
135
145
140
130
140
135
130
135
125
125
135
135
125
125
130



Dry Gas Meter
Volume
(ft3)
112.342

113.427
113.427

114.495
114.495

115.567
115.567
116.0
116.561
116.561
117.0
117.621


( )
Temp(°F)
Inlet
73

74
74

74
74

74
70
71
72
70
71
71



Outlet
69

69
69

69
69

69
70
71
72
70
71
71



Orifice
Pressure
Differ-
ential
("H20)
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7



•liter
Box
Temp
(°F)


















Last
Imp.
Gas
Cemp
CFJ


















Sampling
Train
Static
Pressure
("Hg)









5.0


5.0





                                   Clayton  Environmental  Consultants,  Inc.

-------
                      C-193
                 SAMPLIHC TRAIN DATA

Ford Motor Company
Coapany:_
Source Designation;   Coke Battery A Scrubber Outlet
Date:     9/11/75	  Filter Heater Setting:
Test Number; Andersen Impactor Sample-4  Probe Heater Setting:
                                                          (Page  2  of  2)
         CMS
      A-245-24
Field Person:	
Filter Number:	
Barometric Pressure  ("Hg); Avg. 29.40
Stack Static Pressure  ("HgO): -0.31
         90" I.D.
Stack Dimensions:
Plume Appearance;
Ambient Temperature(°F);
Record all Data Every Push
Noeile Number; --  ,Dia.(in.);  1/4
Pitot Tube No.19 »Corr.Factor; 0.854
Meter Box No.RAC-4 ,Corr.Factor; 1.009
Meter Isokinetic Factor;  1683	
Assumed Moisture(Z):	._.	
Condensate Volume (ml):	_-	
Silica Gel Weight  Cain(g);
Leak Rate 	  CFM at 	"Hg
Trav-
erse
Point
No.
tf-4


W-4


W-4


W-4







Time
Samp-
ling
(sec)
0
36
72
0
36
72
0
36
72
0
36
72





Clock
09:09


10:41


10:52


11:18







Velocity
Pressure
("H20)
0.65
0.65
0.65
0.65
0.65
0.65
0.65
0.65
0.65
0.65
0.65
0.65





AVERAGE (TOTAL)
Stack
Temp
(eF)
125
125
125
125
125
125
125
127
127
125
130
130





130
Dry Gas Meter
Volume
(ft3)
117.621
118.2
118.738
118.738
119.3
119.892
119.802
120.3
120.855
120.855
121.3
121.907





( 9.65 )
Temp(eF)
Inlet
70
71
71
71
72
73
71
72
72
72
72
73





72
Outlet
70
71
71
71
72
73
71
72
72
72
72
73





71
Orifice
Pressure
Differ-
ential
("H20)
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7





2.7
filter
Box
Temp
CF)


















Last
Imp.
Gas
Temp
CF)


















Sampling
Train
Static
Pressure
("Hg)
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0








5.0
                       Clayton Environmental Consultants, Inc.

-------
                                  C-194
                             SAMPLING TRAIN DATA
Company;   Ford Motor Company
Source Designation;  Coke Battery A Scrubber Outlet
Date:      9/11/75	  Filter Heater Setting:
Teat Humbert  Andersen  Impactor  Sample-5  Probe  Heater Setting:
                   GMS_
                  A-245-30
                                29.10
Field Person:	
Filter Number;	
Barometric Pressure ("Hg):_	
Stack Static Pressure ("H?0);  -0.31
Stack Dimensions;    90" I.D.	
Plume Appearance:	--	
Ambient Temperature(°F):	
Record all Data Every Push
Nocsle Number; -- ,Dia.(in.);  1/4
Pitot Tube No. 19,Corr.Factor; 0.854
Meter Box No.RAq-4iCorr.Factor; 1.009
Meter Zsokinetic Factor;   1683
Assumed Moisture(X):	1	
Condensate Volume(ml):	--	
Silica Gel Weight Gain(g):
Leak Rate         CFM at
                                                                      200
                                                                         "Hg
Trav-
erse
Point
No.
N-4


N-4


N-4










Time
Samp-
ling
(sec)
0
36
72
0
36
72
0
36
72








Clock
14:06


14:18


14:25










Velocity
Pressure
("H20)
0.67
0.67
0.67
0.67
0.67
0.67
0.67
0.67
0.67








AVERAGE (TOTAL)
Stack
Temp
<°F)
125
125
125
120
125
125
125
125
125








124
Dry Gas Meter
Volume
(ft3)
121.978
122.5
123.098
123.098
123.6
124.227
124.227
124.8
125.310








( 3.36 )
Temp('F)
Inlet
71
71
72
71
72
72
71
72
72








72
Outlet
71
71
72
71
72
72
71
72
72








72
Orifice
Pressure
Differ-
ential
("H20)
2.8
2.8
2.8
2.8
2.8
2.8
2.8
2.8
2.8








2.8
filter
Box
Temp
<°F)


















Last
Imp.
Gas
Temp
(°F>


















Sampling
Train
Static
Pressure
("Hg)
5.0
5.0
5.0
5.0
5.0
5.0











5.0
                                   Clayton Environmental Consultants,  Inc.

-------
                                  C-195
                             SAMPLING TRAIN DATA
Company;   Ford Motor Company
                                                          (Page 1  of  2)
Source Designation;   Coke Battery A Scrubber Outlet
Date:     9/12/75	  Filter  Heater Setting:
Test Number; Andersen Impactor Sample-6  Probe Heater Setting:
                  RGK
                   A-245-27
Field Person:	
Filter Number:	
Barometric Pressure  ("Hg); Avg. 29.49
Stack Static Pressure  ("HgO);  -Q.31
                    90" I.D.
Stack Dimensions:	
Plume Appearance:	•
Ambient Temperature("F):	
Record all Data Every Push
Nossle Number; -- ,Dla.(In.); 1/4
Pltot Tube No. 19,Corr.Factor; 0.854
Meter Box No.RAC-4»Corr.Factor 1.009
Meter Isoklnetlc Factor;   1683
Assumed Moisture(I);    1	
Condenaate Volume(ml);     	
Silica Gel Weight Gain(g):_-_	
Leak Rate   0.01  CFM at
                                                                     15	"Hg
Trav-
erse
Point
No.
N-4


N-4


N-4


N-4


N-4




Time
Samp-
ling
(sec)
0
36
72
0
36
72
0
36
72
0
36
72
0
36
72


Clock
09:56


10:09


10:32


12:25


12:38




Velocity
Pressure
<"H20)
0.67
0.67
0.67
0.67
0.67
0.67
0.67
0.67
0.67
0.67
0.67
0.67
0.67
0.67
0.67


AVERAGE (TOTAL)
Stack
Temp
<°F)
110
115
125

115
125
110
115
115
115
117
125
110
115
117



Dry Gas Meter
Volume
(ft3)
125.570

126.614
126.614

127.685
127.685

128.757
128.757

129.835
129.840

130.934


( )
Temp(°F)
Inlet
56

57
57

57
57

57
59
59
59
60

60



Outlet
69

69
69

69
69

69
69
69
69
70

70



Orifice
Pressure
Differ-
ential
<"H20)
2.8
2.8
2.8
2.8
2.8
2.8
2.8
2.8
2.8
2.8
2.8
2.8
2.8
2.8
2.8



filter
Box
Temp
CF)


















Last
Imp.
Gas
Temp
CF)


















Sampling
Train
Static
Pressure
("Hg)
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0



                                   Clayton Environmental Consultants, Inc.

-------
                                  C-195
                             SAMPLING TRAIN DATA
Company;   Ford Motor Company
                                                         (Page  2 of  2)
Source Designation;   Coke Battery A Scrubber  Outlet
         9/15/75
Date:
Test Number; Andersen  Impactor Sampled
Field Person;    QMS	
Filter Number:
Filter Heater Setting:
Probe Heater Setting:
                  A-245-27
Barometric Pressure ("Hg);  Avg. 29.49
Stack Static Pressure ("H;0);   -0.31
                     90" I.D.
Stack Dimensions:	
Plume Appearance:	--
Ambient Temperature(°F):
Record all Data Every push
NocBle Number; -- ,Dla.(ln.);  1/4
Pitot Tube No. 19,Corr.Factor; 0.854
Meter Box No.RAC-4,Corr.Factor: 1.009
Meter Isokinetic Factor:	1683
Assumed Moisture(I);   1	
Condensate Volume(ml);     	
Silica Gel Weight Caln(g):_^_	
Leak Rate
                                                           CFM at
"Hg
Trav-
erse
Point
No.
N-4


N-4


N-4


N-4







Time
Samp-
ling
(secj
0
36
72
0
36
72
0
36
72
0
36
72





Clock
08:25


09:55


10:02


10:10







Velocity
Pressure
("H20)
0.67
0.67
0.67
0.67
0.67
0.67
0.67
0.67
0.67
0.67
0.67
0.67





AVERAGE (TOTAL)
Stack
Temp
(°F)
120
120
125
120
120
125
120
120
125
120
120
125





119
Dry Gas Meter
Volume
(ft3)
130.934
131.3
131.998
131.998
132.7
133.229
133.229
133.7
134.264
134.264
134.7
135.111





( 9.62 )
Temp(°F)
Inlet
67
68
68
68
68
68
68
68
68
68
68
68





63
Outlet
68
68
68
68
68
68
68
68
68
68
68
68





69
Orifice
Pressure
Differ-
ential
("H20)
2.8
2.8
2.8
2.8

2.8
2.8
2.8
2.8
2.8
2.8
2.8





2.8
tllter
Box
Temp
CF)


















Last
Imp.
Gas
Cemp
CF)


















Sampling
Train
Static
Pressure
("Hg)

















5.0
                                   Clayton Environmental Consultants, Inc.

-------
                                  C-197
                             SAMPLING TRAIN DATA
Company;   Ford Motor Company
                                                         (Page 1 of 2)
Source Designation;    Coke Battery A Scrubber Outlet
Date:      9/15/75   	
Teat Number; Andersen  Impactor Sample-7
Field Person;    QMS	
Filter Number;    A-253-10	
Barometric Pressure ("Hg); 29.60	
Filter Heater Setting:
Probe Heater Setting:
Stack Static Pressure  ("H20); -0.31
Stack Dimensions;    90" I.D.	
Plume Appearance:	--	
Ambient Temperature(°F):	
Record all Data Every Push
Nozsle Number; --  ,Dia.(in.):  1/4
Pitot Tube No. 19,Corr.Factor;  0.854
Meter Box No.RAC-4'iCorr.Factor; 1.009
Meter Isokinetic Factor;   1683
Assumed Moisture(I);   1	
Condensate Volume(ml);  __	
Silica Gel Weight Cain(g);  --
Leak Rate 	
CFM at
"Hg
Trav-
erse
Point
No.
N-4


N-4


N-4


N-4


N-4




Time
Samp-
ling
(sec)
0
36
72
0
36
72
0
36
72
0
36
72
0
36
72


Clock
12:23


12:59


13:22


14:25


14:50




Velocity
Pressure
("H20)
0.67
0.67
0.67
0.67
0.67
0.67
0.67
0.67
0.67
0.67
0.67
0.67 •
0.67
0.67
0.67


AVERAGE (TOTAL)
Stack
Temp
(°P)
120
125
125
120
125
125
120
125

120
120
120
120
120
120



Dry Gas Meter
Volume
(ft3)
135.402
135.9
136.408
136.408
137.0
137.577
137.577

138.746
138.746
139.2
139.812
139.812
140.2
140.854


( )
Temp(°F)
Inlet
68
68
68
68
69
69
69
69

69
69
69
69
69
69



Outlet
68
68
68
68
69
69
69
69

69
69
69
69
69
69



Orifice
Pressure
Differ-
ential
<"H20)
2.8
2.8
2.8
2.8
2.8
2.8
2.8
2.8

2.8
2.8
2.8
2.8
2.8
2.8



filter
Box
Temp
<°F)


















Last
Imp.
Gas
Temp
CFJ


















Sampling
Train
Static
Pressure
("Hg)
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0

5.0
5.0
5.0
5.0
5.0
5.0



                                   Clayton Environmental Consultants, Inc.

-------
                                 C-198

                             SAMPLING TRAIN DATA
                                                          (Page 2 of 2)
Company;    Ford Motor Company
Source Designation:  Coke Battery A Scrubber Outlet
Date:      9/15-16/75	  Filter Heater Setting:
Teat Number: Andersen Inpactor  Sample-?   probe  Heater Setting:
                 CMS
Field Person:	
Filter Number:   A-253-10
Barometric Pressure  ("Hg)t  29.60
Stack Static Pressure  ("H?0); -Q.31
Stack Dimensions;    90" t.D.	
Plume Appearance:	--	
Ambient Temperature (°F):	
Record all Data Every Push
Nozzle Number; --  ,Dia.(in.);  1/4
Pitot Tube No. 19,Corr.Factor; 0.854
Meter Box No.RAC-4'.Corr.Factor; 1.009
Meter Isokinetic Factor;   1683
Assumed Moisture(I);    1	
Condensate Volume(ml);
Silica Gel Weight Catn(g);
Leak Rate 	 CFM at 	"Hg
Trav-
erse
Point
No.
N-4


N-4


N-4


N-4







Time
Samp-
ling
(sec)
0
36
72
0
36
72
0
36
72
0
36
72





Clock
14:56


08:34


08:48


08:55







(Telocity
Pressure
("H20)
0.67
0.67
0.67
0.67
0.67
0.67
0.67
0.67
0.67
0.67
0.67
0,67




•
AVERAGE (TOTAL)
Stack
Temp
(«F)
120
125
130
120
122
125
120
120
122
120
122
125





122
Dry Gas Meter
Volume
(£t3)
140.854
141.1
141.380
141.380
141.9
142.413
142.413
142.9
143.422
143.422
143.9
144.431





(9.11 )
Temp(°F)
Inlet
69
69
69
69
61
62
61
61
61
61
61
61





66
Outlet
69
69
69
70
70
70
70
70
70
70
70
70





69
Orifice
Pressure
Differ.
ential
("H20)
2.8
2.8
2.8
2.8
2.8
2.8
2.8
2.8
2.8
2.8
2.8
2.8





2.8
filter
Box
Temp
CF>


















Last
Imp.
Gas
Temp
TF5


















Sampling
Train
Static
Pressure
("Hg)
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0





5.0
                                   Clayton Environmental  Consultants,  Inc.

-------
                                 TOTAL HYDROCARBON  DATA  SHEET
Project;    Ford Motor Company
Field Person:   RJP
Sampling
Station
Coke
Battery A
Scrubber
Inlet
Coke
Battery A
Scrubber
Inlet












Test
Number
Preliminary
1
Preliminary
2













Initial
Final
Initial
Final












1975
Date
1-10

1-10













Time
10:12
35 sec.
10:35
30 sec.












Sampling
Rate
(1pm)
4.5

4.5













Final
Vo lume
(liters)

2.62
20 c
m£j












                                                                                                        Cl
                                                                                                        I
                                                                                                        VO

                                                                                                        VO
                                             Clayton Environmental  Consultants,  Inc.

-------
                                  TOTAL HYDROCARBON DATA SHEET
Project; Ford Motor Company
Field Person:
GEH
Sampling
Station
Coke
Battery A
Scrubber
Inlet
Coke
Battery A
Scrubber
Inlet
Coke
Battery A
Scrubber
Inlet
Coke
Battery A
Scrubber
Inlet
Coke
Battery A
Scrubber
Inlet
Coke
Battery A
Scrubber
Inlet
Coke
Battery A
Scrubber
Inlet
Coke
Battery A
Scrubber
Inlet
Test
Number
Preliminary
4
Preliminary
5
Preliminary
6
Preliminary
7
Preliminary
8
Preliminary
9
Preliminary
10
Prel Indnary
11

Initial
Final
Initial
Final
Initial
Final
Initial
Final
Initial
Final
Initial
Final
Initial
Final
.laititl.
Final
1975
Date
2-4

2-4

2-4

2-4

2-6

2-6

2-6

_l-4_..

Time
15:09
42 sec.
15:22
42 sec.
16:30
42 sec.
16:30
42 sec.
11:46
45 sec.
11:46
45 sec.
12:34
44 sec.
__JAi3A. 	
44 sec
Sampling
Rate
(1pm)
1.004

1.004

1.055

1.004

1.004

1.055

1.004

	 _1_._0_55____

Final
Vo lume
(liters)

0. 703

. 7O3
0-700
• 73o
07 no.
• 7 UJ

.753

. 791

0.736

0.774
                                                                                                        10
                                                                                                        o
                                                                                                        o
                                              Clayton Environmental Consultants, Inc.

-------
                                 TOTAL  HYDROCARBON  DATA SHEET
Project;  Ford  Motor  Company
Field Person:
                                                                                     GEH
Sampling
Station
Coke
Battery A
Scrubber
Tnle.t
Coke
Battery A
Scrubber
Inlet












Test
Number
Preliminary
12
Preliminary
13













Initial
Final
Initial
Final












1975
Date
2-6

2-6













Time
12:45
39 sec.
12:45
39 sec.












Sampling
Rate
(ipn)
1.004

1.055













Final
Vo lume
(liters)

0.653

.686












                                                                                                        to
                                                                                                        o
                                              Clayton Environmental Consultants, Inc.

-------
                                  C-202
                             SAMPLING '.T1AIN DATA
Company;  Ford Motor Company
Source Designation!    Coke Battery A Scrubber  Inlet
Date:    2-6-75
Teat Number;  Preliminary
Field Person;  ROM	
Filter Number:	
Barometric Pressure  ("Hg); 29.28
Stack Static Pressure  ("H20):   -3.0
Stack Dimensions;     66" I.D.	
Plume Appearance:	
Ambient Temperature(°F):	
Record all Data Every 	
         Filter Heater Setting:
         Probe Heater Settlng:__
         Nozzle Number:	,Dia,
         Pitot Tube No.	,Corr.Factor:	
         Meter Box No .MAC-2 .Corr.FactoRQ .994
         Meter Isokinetic Factor:	
         Assumed Moisture (X) :	
         Condensate Volume(ml):	-3	
Minutes
Silica Gel Weight Gatn(g); 8
Leak Rate
CFM at
"Hg
Trav-
erse
Point
No.
CL
CL
CL
CL
CL












Time
Samp-
ling
(rain)

















Clock
11:25
11:40
11:55
12:10
12:25












Velocity
Pressure
("HzO)












i




AVERAGE (TOTAL)
Stack
Temp
CF)
35
34
35
31













34
Dry Gas Meter
Volume
(ft3)
664.345
677.5
690.6
703.6
716.710












( 52.051)
Temp(°F)
Inlet
49
46
46
46













47
Outle t
42
40
38
37













39
Orifice
Pressure
Differ-
ential
("H20)
2.5
2.5
2.5
2.5













2.5
'liter
Box
Temp
CF)

















__
Last
Imp.
Gas
Temp
CF)

















_
Sampling
Train
Static
Pressure
("HR)
5.5
5.5
5.5
5.5













5.5
                                   Clayton Environmental  Consultants,  Inc.

-------
                                  C-203
                             SAMPLING TRAIN DATA
Company;   Ford Motor Company
Source Designation;   Coke  Battery A Scrubber Inlet
         2-6-75
Date:
Test Number;   Preliminary HjSO^-2
Field Person;   ROM	
Filter Number:	
Barometric Pressure ("Hg);  29.28
Stack Static Pressure ("HgO);  -3.0
Stack Dimensions:	66"  I.D.	
Plume Appearance:	
         Filter Heater Setting:	
         Probe Heater Setting:	
         Nozzle Number:	,Dia.(in.):	
         Pitot Tube No.	,Corr.Factor:	
         Meter Box No .MAC-2 t Corr.FactonQ.994
         Meter Isokinetic Factor:	
         Assumed Moisture (X):	
         Condensate Volume(ml);    -1	
Ambient Temperature(°F):
Record all Data Every
Minutes
                                        Silica Gel Weight Gatn(g);  8
                                        Leak Rate         CFM at
"Hg
Trav-
erse
Point
No.
CL
CL
CL
CL
CL












Time
Samp-
ling
(min)

















Clock
12:35
12:50
13:05
13:20
13:35












Velocity
Pressure
<"H20)

















AVERAGE (TOTAL)
Stack
Temp
<°F)
240
35
32
500













202
Dry Gas Meter
Volume
(ft3)
716.710
729.7
742.7
755.8
769.080












( 52.056)
Temp(»F)
Inlet
42
44
45
46













44
Outlet
35
35
35
35













35
Orifice
pressure
Differ-
ential
("H20)
2.5
2.5
2.5
2.5













2.5
Filter
Box
Temp
CF)


















Last
Imp.
Gas
Femp
CF)


















Sampling
Train
Static
Pressure
("Hg)
5.5
6.0
6.0
6.0













5.9
                                   Clayton Environmental Consultants, Inc.

-------
                                  C-204
                             SAMPLING TRAIN DATA
Company:_
Source Designation:^
Date:    2-6-75	"
            Ford Motor Company
                      Coke Battery A Scrubber  Inlet
               Preliminary H.SO^-3
Teat Number:
Field Person':  ROM	
Filter Number:	
Barometric Pressure  ("Hg);    29.28
Stack Static Pressure  ("HgO);  -3.0
Stack Dimensions:	66"  I.D.	
Plume Appearance:	
Filter Heater Setting:	
probe Heater Setting:	
Nozzle Number:	,Dia.(in.):_	
Pitot Tube No.	,Corr.Factor:	
Meter Box No .MAC-2 iCorr.FactonQ.994
Meter Isokinetic Factor:	
Assumed Moisture(X) :	
Condensate Volume(ml);   -6	
Ambient Temperature(*F):
Record all Data Every
                               Minutes
Silica Gel Weight Cain(g):_8_
Leak Rate
CFM at
"Hg
Trav-
erse
Point
No.
CL
CL
CL
CL
CL












Time
Samp-
ling
(min)

















Clock
14:00
14:15
14:30
14:45
15:00












Velocity
Pressure
("H20)

















AVERAGE (TOTAL)
Stack
Temp
(°F)
44
45
30
30













37
Dry Gas Meter
Volume
(ft3)
769.080
783.6
797.1
811.3
825.952












( 56.531)
Tcmp(°F)
Inlet
42
44
45
48













45
Outle t
35
34
35
36













35
Orifice
Pressure
Differ-
ential
("H20)
3.0
3.0
3.0
3.0













3.0
filter
Box
Temp
CF)

















— .
Last
Imp.
Gas
Temp
(°F)

















—
Sampling
Train
Static
pressure
<"H«)
6.5
7.5
7.5
10.0



i









7.9
                                   Clayton Environmental Consultants,  Inc.

-------
                                CRITICAL ORIFICE SAMPLING DATA
            Ford Motor Company
Company:	          	
Soured Designation;       Coke Battery A Scrubber Inle-t
Field Person:      E.G. Keller            	
Date
1975
4-9







4-9
4-10





Material
Sampled and
Test Number
Preliminary
CN-1







Preliminary
CN-2
Preliminary
CN-3





Orifice
Number
10







10
2





Sampling
Period
Start
13:21:30
13:32:45
13:45:50
13:53:45
14:13:00
14:20:15
14:29:45
14:50:00
15:08:18
13:50:35
14:07:00
14:14-30
14:29:05
14:40:00

Stop
13:23:00
13:34:15
13:47:35
13:54:45
14:17:45
14:23:00
14:34:35
15:00:53
15:10:52
13:52:4C
14:18}00
14:17:00
14:36:45
14:49:00

At
(min)
1.50
1.50
1.75
3.00
4.75
2.75
4.83
10.88
2.57
2.08
11.00
2.50
7.67
9.00

Barometric
Pressure
<"Hg>
29.59
29.59
29.59
29.59
29.59
29.59
29.. 59
29.59
• 29.59
29.61
29.61
29.61
29.61
29.61

Inlet
Vacuum
<"H20>
22.0
22.0
22.0
22.0
22.0
22.0
22.0
22.0.
.22.0
11.3
10.8
17.1
16.1
16.7

Outlet
Vacuum
("Hg>
23.0
23.0
23.0
23.0
23.0
23.0
23.0
23.0
23.0
22.7
22.7
22.7
22.7
22.7

Inlet
Temp
<-P>
42
42
42
42
42
42
42
42 •
42
48
48
49
46
46

Sampled
Volume
(liter*)
1.53
1.53
1.79
3.07
4.85
2.81
4.94
11.12
2.63
2.19
11.62
2.60
8.01
9.38

                                                                                                      ro
                                                                                                      o
Sample volume - Q8tdx («i*0
                                                       •Clayton Environmental  Consultants, Inc.

-------
 APPENDIX D




CALIBRATIONS

-------
                              D-l


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r/er

-------

-------
                                                                             D-3
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-------
D-4

-------
D-5

-------
D-6

-------
                                                                        D-7
z   «
i   I
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                                         •"3""i""3

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-------
D-?

-------
D-9

-------
D-?.0

-------
Date
              SJS"
Client
                               TO
Btrometri  Pressure Pb ("Hg)    2. 7.
	 Meter  Box  Number
 Ca'"brator g. ^./f. Gas  Meter  Number
          Orifice
         Manometer
        Setting,  Am
         (In.  H20)
            Pd
            Gas  Volume
             Wet Test
              Meter
                v«
              (ft*)
       Gas Volume
        Dry Gas
          Meter
                                                 Temperature
                                           wet
                                          Test
                                          Meter
    Dry Gas Meter
                        Inlet
                         tdl
       Outlet
Average
  td
 Vacuum
Wet Test
 Meter
   PW
(in.  H20)
Time
  e
(mln)
 Stop
0.5
                   77
                                                                18
                         0%
 Start
                           OQ
                                   77
                         go
                                                                       -0V
Average
            (5)
                    r?
                                                        13
                                             O./3/il
 Stop
        1.0
                                   77'
 Start
                                  77'
                               74'
                                                                18
Average
            (5)
                                            11
                                                                             0.977
                                                                                                        o
                                                                                                        I
 Stop
        2.0
            0 f
                                    *'
                                        18
                                                                         /o
 Start
                   o o
                               74
                                                                IB
\verage
            (10)
                                                                                             0./3030
 Stop
3.0
                                74
 Start
                                        92
                               74'
                                                                         /o
Average
   £1.7-7
                          fi*.
                                                              CiEJ)
                               /0.4V
 Stop
4.0
                          **'
                                                                80
                         .12.
 Start
                                                        74
Average
            (10)
          so
                                                    -
                                                        15
!S t o
5.0
                                76'
                                                                30
 Start
                  .00
                   77
                                                                R.Q.
Average
            (10)
                   11
                                                                                     0.97-5
                                              OM1I+
   Pw      Pj
  T376-     *d

 „ (td + 460)

                      vw
                    "-5"V^
                                                                            AVERAGE
                                  Factor in isokinatle equation •


-------
Date rf/?SZ'£ 2.J. / ^ 7£" Client /-^5>C/9 /Tfar^n. £.c . N-CtLtA^ Meter Box Number ninths
Rarometr Pressure

Stop
Start
Average
Stop
Start
\verage
Stop
Start
\verage
Stop
Start
\vcrage
Stop
Start
\verage
"Stop"
Start
\verage
Pw - Pb
vw
y m W
Orifice
Manometer
Setting, Am
(in. H20)
0.5
- •-
^9 38
1.0

33 41
2.0

34.4^
3.0

z-q.'Sb
4.0

--•7.fc3
5.0

3-tf-~ll
Pb ("Hg) 2.V. 34

Gas Volume
Wet Test
Meter
0 6/ff. c,°
06/&. 00-
(5-) ,f.or.
0 £2.0.00
&
^ -Ol2
723.^70
7/


Outlet

/^"


7^'


7*'


72*


7*'


72"


Average
td


rl^b


14-
•

'/ 4-


7^


7u,


1(t>

V 1 9
13.6 B D T2
Pw (td + 460)
Factor in isoklnetic equati
,on- 27

Vacuum
Wet Test
Meter
(in. *H2°>

.Ot
^9.33

. /f
•=>

• ft
.^t 3i

./J.
3.*? 3i

./2.
0^.3^

Time
6
On In)
12. 70

12.71
/042.
V.'ff
X 21
AVERAGE
7
o.«i
o«*3
o.™
OW
Off*
^•977
0.3
.1^;
.«w
.«»3;
.0^
W2W*
"0
I-1
Is)


.40 . 27.40 . // i o
r   (    ?

-------
Date
        ("»«-<
                        Client
Barometi-c pressure Pb  ("Hg)
                                            C   Ibrator
Meter Box Number


Gas Meter Number
M(

Start
Stop
Average
Start
Stop
Average
Start
Stop
Average
Start
Stop
Average
Start
Stop
Average

Start
Stop
Average
Pw - Pb
Orifice
Manometer
Setting, Am
(in. H20)
o:s


1.0


2.0


3.0

•
4.0 •



5.0


' 13% l
Gas Volume
Wet Test
Meter
y
•.iit.cj
~* \l\ cL'
(5)
"1 • •* -\ • <*
1 I •» .-x w **
~* 1 "* ""* "*. N
(5) " .'. ;
•M-N<.CJ
- • '? 0- •
(10)
->jJ-< .. J
~i s"<1. ^.^
(10)
7 1 , C . .: v
T i 70 c..'
(10)

"7 \ ? i. 0 0
Ti °U... co
(10)

Gas Volume
Dry Gas
Meter
f£
^b^l ^^^
M "4 "7i> *
M. '«. <^
4-75- .7^
•Aid ~>~r<-\
^ fL . ~
^ M 1 '< ( 0
^. ^ '^^ j
• : ^ 1 -
•^c n -i i v.
r>" \ :» C - ,
10 ..i
T . 4 u •». <
^7^-| ,,..-
•• C • *•

sSc S5M
^•lu 74',
10 1*1

Temperature
wet
Test
Meter
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                                                                             1     7

-------
Date
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-------
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Client  y-y
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-------
Date
                         Client
Barometric Tessure Pb  ("Hg)
                                                 Ca1*brator
Meter Box Nuinbcr


Gas Meter Number

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-------
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-------
Date
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-------
Date 5»Vx '• S -> -T Client ,-~,jf .-i /.'-^/L' x»/ V" Meter Box Number
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                                         D-22
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                                     D-23
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-------
         D-24
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-------
                       D-25
           PITOT TUBE CALIBRATION
                     21TOT TUBE TTP1  ^  PITOT TUBE BO.
                                5TAKDARD PITOT TUBE NOW
          Ptest
                                                  AP
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-------
                                    D-26
     Ptent

JALIBRATED 1
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             PITOT TUBE CALIBRATION
                       PITOT TUBE TYPE S  PITOT  TUBE NO.
                                 STANDARD PITOT  TUBE NO.
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-------
                                      D-27
CALIBRATED BY:
D-":         ///fr/7/-
                            PITOT TUBE CALIBRATION
                                      PITOT TOBE TYPE  S  PITOT TUBE HO.
                                                STANDARD PITOT TUBE NO. /6Q-/4.
CLIEHT:

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-------
                                      D-28
                            PITOT  TUBE CALIBRATION
                                     PITOT TUBE TYPE  S  PITOT  TUBE NO.   /8
                                               STANDARD PITOT  TUBE NO, /6Q-/&
CALIBRATED BY:
DATE:
CLIENT:
                M/H/75
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-------
                                   D-29
    C     -0
             K
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                  ,
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                 PITOT TUBE CALIBRATION
                          PITOT TUBE TYPE  S  PITOT TUBE NO.  l#
                                    STANDARD PITOT TUBE NO. /6Q-/&.
CALIBRATED BY:
DATE:
CLIENT:
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-------
                                      D-30
                    teat:
CALIBRATED BY:   O -*• ^   Af
                ft.J, C-1V.4-4O
DATE:
                            FITOT TUBE  CALIBRATION

                                     PITOT TUBE TYPE S  PITOT TUBE NO. _ j\^ .

                                                STANDARD PITOT TUBE N0» /60~/<$
CLIENT:
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0.02

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-------
                                       D-31
                    i.- -*.
                    Cc • u
                            PITOT TUBE CALIBRATION
                                     PITOT TUBE TYPE  S  PITOT TUBE NO.   l9
                                                STANDARD PITOT TUBE NO. /60-/S
CALIBRATED  BY: p  -* r
              IS .  i J . 1-? r.»
DATE:           ^ / J/->^
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-------
                                        D-32
                             PITOT TUBE  CALIBRATION
                                       PITOT  TUBE  TYPE S   PITOT TUBE NO.
                                                   STANDARD PITOT TUBE NO. /6Q-/S
CALIBRATED BY: O -j-
DATB:
CLIENT:
poit- Cv-ft^.^e C.'-t^ Steel
   EPA  "ksk  14,
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-------
                             CRITICAL ORIFIC^'CALIBRATION
Client;
Dace:
                                 Barometric Pressure;
                                 Calibrator:
Orifice
Number
10
Z



Stop
Start
Average
Stop
Start
Average
Stop
Start
Average
Stop
Start
Average
Test Meter
Gas Volume

Tw
-7 4-
14-
H4-
^4.
14-
14-






Test Meter
Vacuum
("H20)
*v
o.l
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c>-\ /
o.|
o.\
d.\






Orifice
Temp
(°F)
To
1Z.
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TZ.
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-12.






Orifice
Vacuum
<"H20>
PO
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Flowrate
(1pm)
Qcal


/. o(*&


i.o'H*






     _  28.32 Vtf(Pb - Ptf)(T0 + 460)
                                                                                              V
                                                                             *'
                                                                                                    o
                                                                                                    i
                                                                                                    Ul
- P0)(T
                            460)
                                                Claytoa Environmental Consultants,  Inc.

-------
Client:	£
Date:   . i C,?r/
O. •bS'il






Time
(min)
e
>o
0

10
0







Test Meter
Temp
<°F>
Tw
T?
7?
92.
7?
-71
72.






Test Meter
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-------
Client :m

Date:
                             CRITICAL ORIFI

                         ~ t / P^>-ff
         CALIBRATION

         __  Barometric

             Calibrator:
            Pressure;
                                                             2 "Hg
Orifice
 Number
           Stop
          Start
         Average
           Stop
          Start
         Average
           Stop
Test Meter
Gas Volume
   1*2*13
                               Time
                               (min)

                                0
Test Meter
   Temp
   C°F)
Test Meter
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  <"H20)
                                                     d. (
                                                       . /
                                                     0.  1
Orifice
 Temp
  CP>
     m  28.32 Vw(Pb - PV)(T0 + 460)
Q"1 "     8 
-------
                              CRITICAL  ORIFIC
Client;
Date:
 CALIBRATION
___  Barometric Pressure:
     Calibrator:      I? f^t
"Hg
Orifice
Number
J




Stop
Start
Average
Stop
Start
Average
Stop
Start
Average
Stop
Start
Average
Test Meter
Gas Volume
(ft3)
vw
75.4,177
T^z-r?
o.r7/^4'








.
Time
(min)
9
2.0
0










Test Meter
Temp
(°P)
Tw
&
-------
    APPENDIX E




SAMPLE CALCULATIONS

-------
                               E-l
Nomenclature
                            2
A      =  Stack area, inches
Cf     =  Front half (probe & filter) particulate concentration,


          gr/DSCF


C      =  Fitot tube correction factor, dimensionless
 P

Ct     =  Total particulate concentration, gr/DSCF


Dn     =  Sampling nozzle diameter, inches


ERf    =  Emission rate of front half particulate, Ib/hr


ERt    =  Emission rate of total particulate, Ib/hr


FRC    =  Flowrate at calibration conditions, 1pm


GS     =  Specific gravity of stack gases relative to dry air,


          dimensionless


Mj     =  Mole fraction of dry gas, g/g-mole


MW     =  Molecular weight of wet stack gas


MW
-------
                               E-2
SW     =  Total sample weight, mg

Tc     =  Average temperature at calibration conditions, °F

T      =  Average meter temperature, °F

T      °  Stack temperature, °F

Tt     =  Net time of test, minutes
                                                   4
V      =  Volume of dry gas at meter conditions, ftj

V_     =  Volume of dry gas at standard conditions, DSCF
  std

V      •  Stack gas velocity at stack conditions, fpm
 s
Vw     =  Total condensate collected in sampling train, ml

V      =  Volume of water vapor at standard conditions, SCF
  gas

7      =  Dry gas meter correction factor, dimensionless

£P     =  Velocity pressure, inches water

%M     =  Percent moisture, dimensionless

-------
                               E-3
Particulate Emissions

     The dry volume of sampled gas corrected  to  standard  condi-

tions of 20°C and 760 mm Hg  (29.92 in. Hg) is calculated  as

follows:


     v     =  17.65 * Vm * 7 * fpb +  Pm }
      mstd                     ^     13.6/
                         Tm + 460


For the first particulate test taken at the Scrubber  Inlet of

the Rouge Plant Coke Battery A,



              17.65(17.348) (0.974) (29.78 + i^l)

                          86 + 460


           =  16.34


The dry stack gas flowrate corrected to standard conditions  is

calculated using the following set of equations sequentially.
     Vw    = 0.0471 * Vw
       gas
             100  * V
        %M =         Wgas
             V_    + V
              m       w
               std     gas

-------
                               E-4
         M  _  100 - %M
         Md '  	Too—
        MWd
      (%C02 * 44/100) + (%02 * 32/100) +  K%CO + %N2) *  28/10oJ


MW =  (MWd * Md) + 18(1 - M.)
         P  -  P.  + P fc
          6     b    st
Vg = 5120.8 * Cp * -APS * (Tg + 460) *l P  * MW
                                               *Al Ps *
               0.1225 * Vg * Ag * Md * Pg
                        (Ts + 460)
The calculations for determining the flowrate for the first

particulate test at the Scrubber Inlet follow.  Since this is

not a combustion source, the molecular weight of the wet stack

gas, MW, was assumed to be that of air, 28.95.  The diameter of

the sampling station is 66 inches.
       Wgas =  0.0471(12)
               0.56
         7M -  100(0.56)
         '     16.3 + 0.56
            =  3.3

-------
                               E-5
       M. =  100 - 3.3
        d    	Tffo	
          •  0.967


       MW • 28.95
       Pa - 29.78 +  (-0.37)
        D
   -  29.41


V8 - 5120.8(0338) (29.18)



   =  4291
                                  /      1
                                 y29.41(28.
95)
             0.1225 (4291) (3421) (0.967) (29. 41)
                        (158 + 460)
          -  82,800


     The equation employed to determine percent of  isokinetic

variation is:
             1032 *  (T  + 460) * V
             	 std

             V8 * Tt * P8 * Md * (Dn)2
For the first particulate test at the Scrubber  Inlet,

                1032(158 + 460)(16.3)
       %I =  4291 (24) (29.41)(0.967)(0.189)2


          =  99.4

-------
                               E-6
     To determine the concentration of particulate matter in



grains per dry standard cubic foot (gr/DSCF), one of the following



equations is used:





       C. =  0.01543 *  SWf
                         std


                                   and
                        SW.

             0.01543 *    t

                       vm
                         std
Front half particulate concentrations are obtained by summing



the weight of particulate matter collected on the filter and all



portions of the train preceding it.  Total particulate concentra-



tion includes, in addition, any particulate matter collected in



the impingers.



     The first particulate test at the Scrubber Inlet yielded the



following concentrations of filterable and total particulate:





       Cf =  0.01543 * 18A3'7
        •t                ID . J





          -  1.783
       C,. =  0.01543 *
        C
             1.852

-------
                               E-7
     The emission rate of particulate matter can be calculated



from the filterable or total particulate concentration using one



of the  following equations:




      ERf =  0.00857 * Cf * Qs


                                     and



      ERt -  0.00857 * Ct * Qs




To avoid rounding errors'It Is preferable to carry out the calcu-


lation  of concentration and emission rate In one operation.


     The emission rates of front half and total particulate


matter  for the first particulate test at the Scrubber Inlet



are calculated as follows:




      ER£ -  0.00857(1.783)(82,800)




          =  1265




      ERt -  0.00857(1.852)(82,800)




          •  1314




     Emission rates may also be calculated In pounds of particulate


matter per ton of feed, where the feed rate used is either on a



wet or a dry basis.   The feed rate is determined by converting the
                                    i

total pounds of feed charged during each test to tons and dividing


by the total number of minutes for which sampling occurred.  Then
     Ibs/ton of feed = (lbs/hr)/(tons/hr).

-------
                              E-8
     For the first particulate test at the Scrubber inlet, 1051

tons of feed were charged per hour.  Since the filterable particu

late emission rate was 1265 Ibs/hr,


     Ibs/ton of feed -  1265/1051


                     =  1.20


     For total particulate emissions,


     Ibs/ton of feed -  1314/1051


                     =  1.25



Gaseous Emissions
            volumes, concentrations, and emission rates for all

contaminants collected using a dry gas meter are calculated in a

manner similar to that used for particulate matter.  If the

concentration is desired in parts per million (ppm), the following

equation is used:


     ppm =     24040 * SWt _
            28.32 * V     *~MW
To correct this concentration to an emission rate, the following

equations are used:

-------
                               E-9
             Ib/hr  =   (0.1559 * 10~6) * ppm * Qfi * MW
                                                      gas
                                                              and
             Ib/ton of  feed =  (Ib/hr) (tons/hr)
Again, to avoid errors it is preferable to calculate the emission

rate before rounding off the concentration value.


     For the first sulfur dioxide sample taken at the inlet

to the scrubber on the Rouge Plant Coke Battery A,

               24040(3.11)
     PPm =  28.32(3.74) (64.06)

         -  11.02

   Ib/hr =  (0.1559 * 10~6)(11.02)(80,300)(64.06 )
         =  8.84
 Ib/ton
of feed
8.84/1053
            0.0084
     At the Rouge Plant Coke Battery A several samples were

also taken using a limiting orifice.  In order to calculate

the sample volume, corrected to standard conditions, when a

limiting orifice is used and silica gel is used in the sampling

train,  the following equation is applied:

-------
                               E-10
                                                   460
            =  °'6231  * T  *
       mstd               *      c    Tc + 46°  IT- + 460




      For  the  first  benzene  samples taken at  the Scrubber

 Inlet,
            =   0.0431



      Concentrations and  emission  rates  for  samples  taken  with


a  limiting  orifice are calculated  in  the  same manner  as shown


previously.



Particle Size Distribution Calculations


      All samples collected for particle size distribution at


the Rouge Plant Coke Battery A utilized the Andersen Stack


Sampler.  These particulate samples were collected and sized


aerodynamically at isokinetic conditions.  A sample volume was


calculated similar to that of a particulate test and expressed


in cubic feet at 70°F and 29.92 inches of mercury.  The sample


volume was then divided by the total number of minutes the test


was  run,  yielding  a  flowrate  through  the  Andersen sampler


expressed in cubic feet per minute (cfm) for each test.


     Figure E-l is a plot of V versus flowrate  (cubic feet per
                              P

minute) through the Andersen Sampler at 70°F.  D' is the  effective
                                                P

aerodynamic diameter of a spherical, unit density particle.

-------
                               E-ll
     Figure E-2  shows the  correction  factor  for determining  the


physical diameter of spherical particles having other  than unit


density.   (The assumption  is made that the particles are  spherical


in  shape.)  The  effective  aerodynamic diameter as determined


from Figure E-l  is multiplied by the  correction factor  from  Figure


E-2 to determine the physical diameter for that density.


     Figure E-3  shows the  correction  factor  for determining  the


effective aerodynamic particle diameter for  elevated temperatures.


The effective aerodynamic  diameter as determined from Figure E-l


is multiplied by the correction factor from  Figure E-3  to deter-


mine the diameter for that temperature.


     The quantities collected on each stage  and on the  final


filter are each expressed  as a percentage of the total  amount


recovered.  A cumulative percentage smaller  than D  (characteris-
                                                  P

tic particle diameter) is  then calculated for each stage.


     The particle size samples taken  at the  Rouge Plant Scrubber


Inlet were taken during three different time periods simultaneous


with one sample taken at the Scrubber Outlet.  For the  inlet


samples the characteristic particle diameters were averaged over


the three tests and the weights on each stage were summed.


     For the first particle size sample taken at the Scrubber Out-


let, the flowrate at 70°F and 29.92 in. Hg was 0.446 cfm and the


stack temperature was 123°F.   Particle density for these samples


was assumed to be 1.14 gm/cc.

-------
                               E-12
     From Figure  E-l, D ' was obtained for each stage.  From


Figure E-2 the correction factor for a particle density of 1.14


gm/cc was found to be 0.95.  From Figure E-3 the correction fac-


tor for a stack temperature of 123°F was found to be 1.040.  The


characteristic diameter for each stage was determined by the


following equation:




     D  = D' (0.95)(1.040).
      P    p



The characteristic particle diameter for the various stages of


this  test  are  shown  below:

D
i
P
Stage 0
Stage 1
Stage 2
Stage 3
Stage 4
Stage 5
Stage 6
Stage 7
14.
9.
6.
4.
2.
1.
0.
0.
6
1
1
2
6
4
82
58
D
P
14.4
9.0
6.0
4.1
2.6
1.4
0.81
0.57
The results of these calculations were then combined with the


quantities determined in each of the fractions and distributed


as shown in Table 7.3.1-8.

-------
Fugitive Emissions Calculations



     Fugitive emission samples were collected at the Rouge



Plant Coke Battery A with high-volume air samplers.  Initial and



final rotometer readings were made for each test and the sample



duration was recorded.  The rotometer readings were converted to



flowrates by reference to a calibration^ curve. The sample volume



was determined by multiplying the aveaage of these two flowrates



by the sample duration in minutes.



     For the first fugitive emissions sample taken on June



10, 1975, the initial and final rotometer readings were 33



and 30, respectively.  These two readings corresponded  to



flowrates of 51 and 47 cfm.  The sample duration was 25 seconds,



or 0.417 minutes.  The sampled volume was thus calculated as



follows:





     V  -0.417|5l+47
      m
        = 20.4 ft3
     In order to determine the concentration of particulate



matter in these emissions, the following equation was employed
     mg _      SW..

     ^3 "        t
           Vm * O.OZ83Z
For the first sample on June 10th,






     51 -      71.3

     m3    20.4(0.02832)



        =  123

-------
                                  FIGURE  E-l




AERODYNAMIC DIAMETER VERSUS FLOW RATE THROUGH  ANDERSEN STACK SAMPLER
c
10
9
8
7
6
5
4
3
J>
U
B
0.9
0.8
0.7
0.6
O.S
0<
03
0.2
0.1
.1 0.2 0.3 04 O.S 0607080910 2.0 30 4.0 5.0 6070809010 20 30 40 SO 60 70809011





















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x>
10
9
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S
4
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1.0
0.9
0.8
0.7
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0.5
0.4
OJ
02
0.1 0.2 0.3 04 0.5 0.60708031.0 2.0 3.0 4.0 5.0 6.07.08.0,9010 20 30 40 SO 60 708090100
                           Op. Aerodynamic Diameter, microns

-------
                        E-15
                    FIGURE  E-2

DENSITY CORRECTION FACTOR FOR PHYSICAL  SIZE OF
 PARTICLES CAPTURED IN  ANDERSEN  STACK SAMPLER









3
2.6 -
2 .
15 -
!
E t.O.
0,,
1
; 08 -
*0T
06 .

OS -

0.4 -

03 -
075.
0.2 -
015-
01 -


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0.15   0.2  02S 0.3   0.4  0.5 0.6 0.7 08 0.9 1.0     1.5


                     \O               -j
                       . Particle Density. gm/cmj	
                                          2   2.5  3
                                                          5   G  7  8 9 10

-------
                                                FIGURE  E-3
TEMPERATURE  CORRECTION FACTOR  FOR  AERODYNAMIC SIZE OF PARTICLES CAPTURED IN ANDERSEN STACK SAMPLER
1.60
1.50
1.40
1,
2
U.
1
8 1.20
1.10
1.00

0.90


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Stack Temperature. °F >
















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-------
                           APPENDIX  F




                      PROJECT PARTICIPANTS






Project Manager




     J. Mutchler, P.E.






Project Leaders




     F. Cooper (Source Sampling)




     I. Loch, Ph.D., P.E.  (Data Evaluation  and  Reports)




     D. Malzahn  (Fugitive  Emissions  and Meteorology)




     R. Powals,  P.E. (Field Data and On-Site Observations)






Engineer-Observers




     M. Dodyk, P.E.




     T. Loch, Ph.D., P.E.




     R. Powals,  P.E.




     G. Schlaf,  P.E.




     J. Schoch






Photographers




     R. Cooper




     C. Gruner




     R. Keller




     R. Marcus






Fugitive Emissions Samplers




     T. Julien




     W. Lee




     D. Malzahn

-------
                               F-2
                     Appendix  F  (continued)
Source Samplers




     F. Cooper (Group Leader)




     R. Griffin




     V. Hanson




     G. Hawkins




     R. Keller




     R. Marcus




     R. Powals, P.E.




     G. Santorilla




     J. Schoch






Data Analysts




     J. Alore




     R. Cooper



     J. Vecchio (Group Leader)






Chemists
     L. Beaubien



     A. Hayes (Analytical Coordinator)




     M. Kelly




     J. McClain
Clerical
     J. Alore




     K. Hoskins




     E. Peet

-------
                      APPENDIX  G








          DAILY LOG OF FUME HOOD PERFORMANCE








This appendix contains all field data pertaining to hood




performance recorded when the Clayton engineer-observer




was on-site and was not recording data on scrubber per-




formance .

-------
                  DAILY LOG OF FUME HOOD PERFORMANCE
         Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
8-16-74
Atmospheric Pressure  30.2   Initial:
                                                                 RJP
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15


Oven
No.
44
X54
X64
6
16
26
36
46
X56
8
18
28
38
48
X58


Schedule
Time
0800
0815
0830
0850
0905
0920
0935
0950
1005
1020
1035
1055
1110
1125
1145


Push
Time




0906
1004
1016
1026
1038
1056
1103
1114
1128
1138



Cross-Draft
Velocity
(fpm)




Calm
264
Calm
440
Calm
Calm
1760
1320
880
880



Fume Hood
Capture
(%)




0
>90
>90
>90
>90
>90
>90
>90
>90
90



Stack
Opacity
(%)




0
0
0
0
0
0
0
0
0
20



Coke Side
Condition




Good
Good
Good
Good
Good
Good
Fire
Good
Good
Green



Net Coal
Charged
(Ibs)




35750
35550
35850
35900
36000
36300
35950
36000
35850
35550




-------
                  DAILY LOG OF FUME HOOD PERFORMANCE
         Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
8-16-74
Atmospheric Pressure  30.2   Initial:   Rjp
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

•
Oven
No.

1
11
21
31
41
X51
X61
3
13
23
33
43
X53
X63


Schedule
Time
1200
1215
1230
1250
1305
1320
1335
1350
1405
1425
1440
1450
1510
1530
1545


Push
Time

1242
1252
1303
1314
1328
1340
1400
1407
1420
1432
1443
1453




Cross-Draft
Velocity
(fpm)
-
1760
2200
1760
1760
2200
2200
1760
880
264
440
440
440




Fume Hood
Capture
(7.)

80
80
>90
0
>90
80
>90
>90
>90
>90
0
>90




.Stack
Opacity
(%)

0
0
0
0
0
20
0
0
0
0
0
10

•


Coke Side
Condition

Fire & Smoke
Fire & Smoke
Good
Good
Good
Green
Good
Good
Good
Good
Good
Fire & Smoke




Net Coal
Charged
(Ibs)

35750
35850
35500
35250
34700
35950
35900
35800
35600
35400
35500
34600





-------
                  DAILY LOG OF FUME HOOD PERFORMANCE
         Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:  8-19-74
Atmospheric Pressure   30.1   Initial:
MRD
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

-
Oven
No.
33
43
X53
X63
_ _
5
15
25
35
45
X55
7
17
27
37


Schedule
Time
0800
0815
0830
OS50
0905
0920
0935
0950
1005
1020
1035
1055
1110
1125
1145


Push
Time



0920

0935
0948
1000
1010
1025
1035
1045
1055
1110
1125


Cross-Draft
Velocity
(fpm)





880
440
440
264
264
264
264
440
880
1760


Fume Hood
Capture
(%)





<50
>90
>90
0
0
0
>90
>90
0
0


Stack
Opacity
(%)





0
0
0
0
0
0
0
0
0
0 -


Coke Side
Condition





Fire & Smoke
Good
Good
Fire & Smoke
Good
Good
Good
Good
Green
Fire & Smoke


Net Coal
Charged
(Ibs)





35500
35600
35300
35750
35650
35450
35700
35950
35450
35500



-------
                  DAILY  LOG OF FUME HOOD  PERFORMANCE
         Ford Motor  Company * Rouge Plant *  Dearborn,  Michigan
Date:
8-19-74
Atmospheric Pressure  30.1   Initial:
MRD
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
47
X57
9
19
29
39
49
X59
2
12
22
32
42
X52
X62


Schedule
Time
1200
1215
1230
1250
1305
1320
1335
1350
1405
1425
1440
1450
1510
1530
1545


Push
Time
1220
1230
1245
1300
1340
1350
1405
1420
1445
1500
1515
1533
1543




Cross-Draft
Velocity
(fpm)




264
44Q
1320
1320
440
1760
1760
440
264




Fume Hood
Capture
(7.)




0
0
0
0
>90
>90
>95
>90
>90




Stack
Opacity
(%)




0
0
0
0
0
0
10
0
10

.


Coke Side
Condition


Green
Smoke
Good
Good
Good
Good
Good
Good
Good
Good
Good




Net Coal
Charged
(Ibs)
35800
35850
35850
35850
36500
36250
36550
36650
36300
36200
36350
36450
36400





-------
                  DAILY LOG  OF  FUME  HOOD PERFORMANCE
         Ford Motor Company  * Rouge  Plant * Dearborn, Michigan
Date:
8-21-74
Atmospheric Pressure   30.3    Initial:
                                                                MRP
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15


Oven
No.
3
13
23
33
43
X53
X63
— —
5
15
25
35
45
X55
7


Schedule
Time
0800
0815
0830
0850
0905
0920
0935
0950
1005
1020
1035
1055
1110
1125
1145


Push
Time
0815
0826
0846
0906
0927
0937
0950

1000
1020
1033
1047
1057
1106
1115


Cross-Draft
Velocity
(fpm)
90
60
0
0


260


130

220


120


Fume Hood
Capture
(7.)
>95
>90
>90
~50





>90
>90
~50





Stack
Opacity
(7.)
0
0
0
20
0
0
0

0
0
0
0
0
0
0


Coke Side
Condition
Good
Good
Good
Fire & Smoke
Good
Good
Good

Good
Good
Good
Good
Good
Good
Good


Net Coal
Charged
(Ibs)
35900
34300
35750
34400
34600
34400
36500

34350
34550
34500
34550
34500
34850
34600



-------
                  DAILY LOG OF FUME HOOD PERFORMANCE
         Ford Motor Company * Rouge Plant * Dearborn,  Michigan
Date:
8-21-74
Atmospheric Pressure  30.3   Initial:
                                                               MRD
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
17
27
37
47
X57
9
19
29
39
49
X59
2
12
22
32


Schedule
Time
1200
1215
1230
1250
1305
1320
1335
1350
1405
1425
1440
1450
1510
1530
1545


Push
Time
1209
1215
1225
1245
1306
1317
1327
1342
1401
1412
1420
1434
1440
1458
1517


Cross-Draft
Velocity
(fpm)
320


410
500




480
540
240
220




Fume Hood
Capture
(%)



~50
-50
>90
>90


>90
>90
>90
>90
>90



Stack
Opacity
(%)
0
0
0
0
10
0
0
0
0
0
0
0
0
0
0


Coke Side
Condition
Good
Good
Good
Good
Good
Good
Good
Good
Good
Good
Good
Good
Good
Good
Good


1 Net Coal
Charged
(Ibs)
34850
34950
34800
34950
35300
35450
34950
35300
35150
35300
35200
35500
35700
35400
35400



-------
                  DAILY LOG OF FUME HOOD PERFORMANCE
         Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
        8-22-74
Atmospheric Pressure   30.2   Initial:
MRP
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

.-
Oven
No.
32
42
X52
X62
4
—
14
24
34
44
X54
X64
6
16
26


Schedule
Time
0800
0815
0830
0850
0905
0920
0935
0950
1005
1020
1035
1055
1110
1125
1145


Push
Time
0813
0843
0903
0920
0931

0948
1003
1021
1043
1053
1108
1120
1131
1142


Cross-Draft
Velocity
(fpm)
150
200
380
230
660

360
60
510
260







Fume Hood
Capture
(7.)
>90
-50
-"50
~50
>90

>90
>90
~50
~50







Stack
Opacity
(1)
0
0
0
10
0

0
0
10
0
0
0
0
0
o •


Coke Side
Condition
Good
Fire & Smoke
Good
Good
Good

Good
Good
Fire & Smoke
Good
Good
Good
Good
Good
Good


Net Coal
Charged
dbs)
35050
36600
34950
35500
35100

35000
35100
35500
35200
35850
35250
35200
35000
34900



-------
                  DAILY LOG OF FUME HOOD  PERFORMANCE
         Ford Motor Company * Rouge Plant *  Dearborn,  Michigan
Date:
8-22-74
Atmospheric Pressure  30.2   Initial:
MRD
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
36
46
X56
8
18
28
38
48
X58
—
1
11
21
31
41


Schedule
Time
1200
1215
1230
1250
1305
1320
1335
1350
1405
1425
1440
1450
1510
1530
1545


Push
Time
1151
1242
1255
1305
1339
1355
1409
1422
1433

1450
1500





Cross-Draft
Velocity
(fpm)

















Fume Hood
Capture
(%)
'-SO
















Stack
Opacity
(%)
30











...

.


Coke Side
Condition
Green
Green






<








Net Coal
Charged
Clbs)
35050
35000















                                                                                      o
                                                                                      oo

-------
                  DAILY LOG OF FUME HOOD  PERFORMANCE
         Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
         8-23-74
Atmospheric Pressure   30.1   Initial:
MRP
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15


Oven
No.
41
X51
X61
3
13
23
33
43
X53
X63
—
5
15
25
35


Schedule
Time
0800
0815
0830
0650
0905
0920
0935
0950
1005
1020
1035
1055
1110
1125
1145


Push
Time



1033
1043






1055
1112
1120
1135


Cross-Draft
Velocity
(fpm)











160
580
570
300


Fume Hood
Capture
(7.)



>90
>90






>90
>90
>90
>90


Stack
Opacity
(%)



0
0






0
0
0
0 •


Coke Side
Condition



Good
Good






Good
Good
Good
Good


Net Coal
Charged
abs>



35800
35850






36000
35800
35300
34550



-------
                  DAILY LOG OF FUME HOOD PERFORMANCE
         Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
8-23-74
Atmospheric Pressure  30.1   Initial:
                                                               MRP
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
45
X55
7
17
27
37
47
X57
9
19
29
39
49
X59
2


Schedule
Time
1200
1215
1230
1250
1305
1320
1335
1350
1405
1425
1440
1450
1510
1530
1545


Push
Time
1222
1230
1241
1249
1258
1322
1338
1356
1422
1430
1443
1454
1506
1528
1550


Cross-Draft
Velocity
(fpm)








110
300
750
600
1070
800



Fume Hood
Capture
(7.)

















Stack
Opacity
(7.)
0
0
0
0
0
0
0
0
10
0
0
0
10
0
o •


Coke Side
Condition
Good
Good
Good
Good
Good
Good
Good
Fire & Smoke
Fire & Smoke
Good
Good
Good
Good
Good
Good


Net Coal
Charged
(Ibs)
36950
35700
35550
36600
35800
35500
35900
35750
35300
35750
35350 .
35650
35650
35600
35750



-------
                  DAILY LOG OF FUME HOOD PERFORMANCE
         Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
8-26-74
Atmospheric Pressure  30.1
Initial:
                                                               MRD
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15


Oven
No.
2
12
22
32
42
X52
rf2
—
4
14
24
34
44
X54
X64


Schedule
Time
0800
0815
0820
0550
0905
0920
0935
0950
1005
1020
1035
1055
1110
1125
1145


Push
Time
0825
0830
0855
0912
0930
0944
1002

1010
1031
1041
1055
1110
1120
1130


Cross-Draft
Velocity
(fpm)








860
550
190
920
440
260
110


Fume Hood
Capture
(%)








>90
>90
>90
>90
~50
~50
-50


Stack
Opacity
<*>
0
0
10
0
0
0
0

0
0
0
0
0
0
0


Coke Side
Condition
Good
Good
Good
Good
Good
Good
Good

Good
Good
Good
Good
Good
Good
Good


Net Coal
Charged
(Ibs)
36700
35700
35800
35550
35750
35600
36650

36100
35900
35700
35500
35400
35450
35350



-------
                  DAILY LOG OF FUME HOOD PERFORMANCE
         Ford Motor Company * Rouge Plant * Dearborn,  Michigan
Date:
8-26-74
Atmospheric Pressure 30.1
Initial:
MRD
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
6
16
26
36
46
X56
8
18
28
38
48
X58
—
1
11


Schedule
Time
1200
1215
1230
1250
1305
1320
1335
1350
1405
1425
1440
1450
1510
1530
1545


Push
Time
1210
1226
1259
1310
1323
1342
1350
1407
1417
1429
1444
1505

1515
1530


Cross-Draft
Velocity
(fpm)






550
240
590
560
230
310





Fume Hood
Capture
(7.)






>90
>90
>90
-50
-50






Stack
Opacity
(%)
0
0
..0
0
0
0
0
0
0
10
20
20

0
0


Coke Side
Condition
Good
Good
Good
Good
Good
Good
Good
Good
Good
Good
Fire & Smoke
Fire & Smoke

Good
Good


Net Coal
Charged
dbs)
35350
35700
35800
35600
35600
36200
35750
36200
35450
36750
35550
35400

37000
35950



-------
                  DAILY LOG OF FUME HOOD  PERFORMANCE
         Ford Motor Company * Rouge Plant *  Dearborn, Michigan
Date:
         8-27-74
Atmospheric Pressure  30 mp   Initial:
RJP
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15


Oven
No.
11
21
31
41
X51
X61
3
13
23
33
43
X53
X63
—
5


Schedule
Time
0800
0815
0830
OS50
0905
0920
0935
0950
1005
1020
1035
1055
1110
1125
1145


Push
Time
0819
0827
0914
0923
0937
0948
1002
1017
1029
1040
1048
1058
1124

1134


Cross-Draft
Velocity
(fpm)
180
360
200
240
Ca 1m
180
Ca 1m
190
360
350
550
760
880

550


Fume Hood
Capture
(%)
10



10
10
10
>90
>90
>90
10
10
10

>90


Stack
Opacity
m
0
0
0
20
0
0
0
0
20
0
0
0
20

0


Coke Side
Condition
Good
Good
Good
Fire & Smoke
Good
Good
Good
Good
Fire & Smoke
Good
Good
Good
Fire & Smoke

Good


Net Coal
Charged
(Ibs)
36950
35650
36000
35350
35600
35800
35400
36050
35650
35600
35700
35400
35550

35450



-------
                  DAILY LOG OF FUME HOOD PERFORMANCE
         Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
8-27-74
Atmospheric Pressure  30.0   Initial:   RJP
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
15
25
35
45
X55
7
17
27
37
47
X57
9
19
29
39


Schedule
Time
1200
1215
1230
1250
1305
1320
1335
1350
1405
1425
1440
1450
1510
1530
1545


Push
Time
1210
1223
1243
1252
1305
1318
1327
1346
1356
1405
1419
1431
1444
1455
1512


Cross-Draft
Velocity
(fptn)
570
980
990
850
800
670
830
970
790
1210
1070
440
420
560
350


Fume Hood
Capture
m
>90
>90
80
10
70
90
>90
>90
10
10
10
90
>90
>90
10


Stack
Opacity
(%)
0
0
20
0
20
0
0
0
20
20
40
0
10
0
10


Coke Side
Condition
Good
Good
Fire & Smoke
Good
Green
Good
Good
Good
Green
Green
Green
Good
Good
Good
Good


Net Coal
Charged
(Ibs)
35550
35300
35300
35550
35450
34600
35400
35000
35500
35400
36500
36500
35600
35050
33900

^

-------
                  DAILY LOG OF FUME HOOD PERFORMANCE
         Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
8-28-74
Atmospheric Pressure  30.0
Initial:
RJP
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15


Oven
No.
39
49
X59
2
12
22
32
42
X52
X62
—
4
14
24
34


Schedule
Time
0800
0815
0830
0850
0905
0920
0935
0950
1005
1020
1035
1055
1110
1125
1145


Push
Time
0820
0829
0838
0851
0904
0919
0939
0943
0952
1013

1020
1032
1051
1105


Cross-Draft
Velocity
(fpm)
430
410
Calm
170
150
530
560
150
180
420

200
80
170
360


Fume Hood
Capture
(%)
10
10
10
>90
>90
90
>90
10
10
10

>90
>90
>90
>90


Stack
Opacity
(7.)
0
10
40
0
0
20
0
10
40
50

0
0
0
0


Coke Side
Condition
Good
Fire & Smoke
Green
Good
Good
Fire & Smoke
Good
Fire & Smoke
Green
Green

Good
Good
Good
Good


Net Coal
Charged
fibs)
35550
35350
35000
35300
34150
34150
34100
34000
35550
35250

35650
35950
35600
36050



-------
                  DAILY LOG  OF FUME HOOD  PERFORMANCE
         Ford Motor Company  * Rouge Plant *  Dearborn,  Michigan
Date:
8-28-74
Atmospheric Pressure  30.0   Initial:
RJP
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
44
X54
X64
6
16
26
36
46
X56
8
18
28
38
48
X58


Schedule
Time
1200
1215
1230
1250
1305
1320
1335
1350
1405
1425
1440
1450
1510
1530
1545


Push
Time
1234
1245
1254
1306
1319
1326
1336
1345
1352
1411
1422
1442
1451
1502
1511


Cross-Draft
Velocity
(fpm)
160
290
400
370
240
450
330
360
340
310
350
360
130
280
350


Fume Hood
Capture
(%)
10
10
10
>90
>90
>90
>90
10
10
>90
>90
>90
10
10
10


Stack
Opacity
(%)
0
^ 0
40
0
0
0
0
20
80
0
0
0
0
20
40 .


Coke Side
Condition
Good
Good
Fire & Smoke
Good
Good
Good
Good
Fire & Smoke
Green
Good
Good
Good
Good
Fire & Smoke
Green


Net Coal
Charged
(Ibs)
36500
35700
35800
35950
36200
36150
35900
35850
35800
35300
34350
36650
35600
35600
36000



-------
                  DAILY LOG OF FUME HOOD PERFORMANCE
         Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
8-29-74
Atmospheric Pressure   30.0   Initial:
                                                               MRD
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15


Oven
No.
x58
	
1
11
21
31
41
X51
X61
3
13
23
33
43
X53


Schedule
Time
0800
0815
0830
0850
0905
0920
0935
0950
1005
1020
1035
1055
1110
1125
1145


Push
Time
0823

0833
0844
0915
0934
0944
1006
1029
1044
1053
1104
1116
1123
1135


Cross-Draft
Velocity
(fpm)

















Fume Hood
Capture
(7.)

















Stack
Opacity
(%)














•


Coke Side
Condition
Good

Good














Net Coal
Charged
(Ibs)
35800

35950
35950
36850
35750
36000
35500
35650
35900
36050
35800
35950
36000
35750



-------
                  DAILY LOG  OF FUME  HOOD  PERFORMANCE
         Ford Motor  Company  * Rouge  Plant * Dearborn, Michigan
Date:
8-29-74
Atmospheric Pressure  30.0    Initial:
MRD
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
X63
—
5
15
25
35
45
X55
7
17
27
37
47
X57
9


Schedule
Time
1200
1215
1230
1250
1305
1320
1335
1350
1405
1425
1440
1450
1510
1530
1545


Push
Time
1211

1232
1242
1253
1303
1314
1325
1335
1351
1406
1419
1429
1453
1516


Cross-Draft
Velocity
(fpm)

















Fume Hood
Capture
<%>













~50
>90


Stack
Opacity
(%)













20
0


Coke Side
Condition
Good

Good
Good
Good
Good
Good
Green
Good
Good
Good
Good
Good
Fire & Smoke
Good


Net Coal
Charged
(Ibs)
35850

35300
35600
35650
35700
35700
35450
35400
35700
36950
34250
35500
35500
35450



-------
                  DAILY LOG OF FUME HOOD PERFORMANCE
         Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
8-30-74
Atmospheric Pressure   3Q ,Q   Initial:
MRD
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

-
Oven
No.
9
19
29
39
49
X59
2
12
22
32
42
X52
X62
—
4


Schedule
Time
0800
0815
0830
0850
0905
0920
0935
0950
1005
1020
1035
1055
1110
1125
1145


Push
Time
0817
0825
0844
0856
0909
0934
0951
1004
1015
1024
1027
1050
1107

1116


Cross-Draft
Velocity
(fpm)


220
190
130
Calm
210
340



460
220

Calm


Fume Hood
Capture
a>






>90
0
0
0
0
>90
>80

>90


Stack
Opacity
(*)
0
0
0
0
0
0
0
0
0
0
0
0
20

o •


Coke Side
Condition
Good
Good
Good
Good
Good
Good
Good
Good
Good
Good
Good
Good
Fire & Smoke

Good


Net Coal
Charged
(Ibs)
35000
35500
35200
35020
35200
35350
35150
35150
35300
35400
35750
35550
35550

35350



-------
                  DAILY LOG OF FUME HOOD PERFORMANCE
         Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
8-30-74
Atmospheric Pressure  30.0   Initial:
MRD
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
14
. £4 .
34
44
X54
X64
6
16
26
36
46
X56
8
18
28


Schedule
Time
1200
1215
1230
1250
1305
1320
1335
1350
1405
1425
1440
1450
1510
1530
1545


Push
Time
1204
1215
1242
1253
1301
1313
1323
1343
1353
1401
1421
1440
1457
1511
1524


Cross-Draft
Velocity
(fpm)
590
480
840
420
360
310
Calm
230
270
360
460
Calm
310
Calm
420


Fume Hood
Capture
(7.)






>90
>90
>90
>90
>90
80





Stack
Opacity
(%)
0
10
0
0
10
10
10
0
0
10
0
30
0
0
0


Coke Side
Condition
Good
Fire & Smoke
Good
Good
Fire & Smoke
Fire & Smoke
Good
Good
Good
Fire & Smoke
Good
Green
Good
Good
Good


Net Coal
Charged
(Ibs)
35400
35050
35350
35450
36750
35450
35350
35250
35300
36700
35600
35200
35050
35350
35250



-------
                  DAILY LOG OF FUME HOOD PERFORMANCE
         Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
9-3-74
Atmospheric Pressure   30 .p   Initial:
                                                               MRP
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15


Oven
No.
7
17
27
37
47
X57
9
19
29
39
49
X59
2
12
22


Schedule
Time
0800
0815
0830
0850
0905
0920
0935
0950
1005
1020
1035
1055
1110
1125
1145


Push
Time
0831
0843
0857
0907
0914
0925
0943
0957
1007
1022
1033
1044
1100
1114
1128


Cross-Draft
Velocity
(fpm)
390
560
170
350
360
160
750
550
490
220
480
370
280
380
440


Fume Rood
Capture
(7.)






>90
>90
>90
>90
>90
>90





Stack
Opacity
(7.)
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0


Coke Side
Condition
Good
Good
Good
Good
Good
Good
Good
Good
Good
Good
Good
Good
Good
Good
Good


Net Coal
Charged
dbs)
36600
36600
36350
36450
36250
36400
36500
36300
36650
36700
36250
36350
36600
36350
36550



-------
                  DAILY LOG OF FUME HOOD PERFORMANCE
         Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
9-3-74
Atmospheric Pressure  30.1   Initial:
MRD
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
32
42
X52
X62
— —
4
14
24
34
44
X54
X64
6
16
26


Schedule
Time
1200
1215
1230
1250
1305
1320
1335
1350
1405
1425
1440
1450
1510
1530
1545


Push
Time
1216
1227
1240
1250

1303
1314
1324
1336
1349
1403
1429
1453
1459
1522


Cross-Draft
Velocity
(fpm)
400
430
450
390

790
280
620
610
760
230
680
310
400
350

.
Fume Hood
Capture
m





>90
>90
>90
>90
>90
>80
>90





Stack
Opacity
(%)
0
0
0
30

0
0
0
0
0
10
0
0
0
0

„
Coke Side
Condition
Good
Good
Good
Fire & Smoke

Good
Good
Good
Good
Good
Fire & Smoke
Good
Good
Good
Good


Net Coal
Charged
(Ibs)
35400
36750
36400
36100

36350
36400
36200
36450
36450
36400 .
36400
36200
36050
35950



-------
                  DAILY LOG OF FUME HOOD  PERFORMANCE
         Ford Motor Company * Rouge Plant  * Dearborn, Michigan
Date:
9-4-74
Atmospheric Pressure  30.2
Initial:
                                                               MRD
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15


Oven
No.
26
36
46
X56
8
18
28
38
48
X58
—
1
11
21
31


Schedule
Time
0800
0815
0830
0850
0905
0920
0935
0950
1005
1020
1035
1055
1110
1125
1145


Push
Time
0810
0817
0837
0847
0922
0930
1003
1015
1032
1043

1107
1121
1142
1153


Cross-Draft
Velocity
(fpm)
Calm
190
160
170
520
340
480
410
140
620

340
230
170
120


Fume Hood
Capture
(7o)




>90
>90
>90
>90
>90
"50







Stack
Opacity
(%)
0
20
0
30
0
0
0
0
0
10

0
0
0
o •


Coke Side
Condition
Good
Good
Good
Green
Good
Good
Good
Good
Good
Green

Good
Good
Good
Good


Net Coal
Charged
(Ibs)
36850
36200
36050
35500
35950
34800
35400
35800
35600
35900

35500
35650
36800
35450



-------
                  DAILY  LOG  OF  FUME  HOOD  PERFORMANCE
         Ford Motor  Company  * Rouge  Plant * Dearborn, Michigan
Date:
9-4-74
Atmospheric Pressure  30.2   Initial:'
                                                                MRP
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
41
361
X61
3
13
23
33
43
X53
X63

5
15
25
35


Schedule
Time
1200
1215
1230
1250
1305
1320
1335
1350
1405
1425
1440
1450
1510
1530
1545


Push
Time
1238
1248
1301
1312
1324
1336
1345
1356
1405
1416

1438
1453
1503
1513


Cross-Draft
Velocity
(fpm)
350
360
400
360
560
270
480
260
540
470

380
240
Z30
310


Fume Hood
Capture
(i)



>90
>90
>90
>90
>90
>90
~50







Stack
Opacity
(%)
0
0
0
0
0
0
0
0
0
20

0
0
0
0


Coke Side
Condition
Good
Good
Fire & Smoke
Good
Good
Good
Good
Good
Good
Fire & Smoke

Good
Good
Good
Good


Net Coal
Charged
(Ibs)
35250
35500
35150
35350
35550
35000
34350
35500
35550
35600

35200
34750





-------
                  DAILY LOG OF FUME HOOD PERFORMANCE
         Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
        9-5-74
Atmospheric Pressure  30.4    Initial:
MRP
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15


Oven
No.
35
45
X55
7
17
27
37
47
X57
9
19
29
39
49
X59


Schedule
Time
0800
0815
0830
OS50
0905
0920
0935
0950
1005
1020
1035
1055
1110
1125
1145


Push
Time
0831
0841
0847
0857
0922
0932
0959
1018
1029
1040
1050
1103
1118
1128
1138


Cross-Draft
Velocity
(fpm)

220
180
220
250
220
290
390
590
360

490
390
550
380


Fume Hood
Capture
(7.)




>90
>90
>90
80
80








Stack
Opacity
(7.)

0
20
0
0
0
0
10
10
0
0
0
0
0
10 .


Coke Side
Condition
Good
Good
Green
Green
Good
Good
Good
Fire & Smoke
Green
Good
Good
Good
Good
Good
Fire & Smoke


Net Coal
Charged
(Ibs)
35900
36200
33850
33900
35650
37200
35850
35700
35350
35550
35250
35100
36300
35750
35900



-------
                  DAILY  LOG  OF  FUME  HOOD  PERFORMANCE
         Ford Motor  Company  * Rouge  Plant * Dearborn, Michigan
Date:
          9-5-74
Atmospheric Pressure  30.4    Initial:
MRP
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
2
12
22
32
42
X52
X62
	
4
14
24
34
44
X54
X64


Schedule
Time
1200
1215
1230
1250
1305
1320
1335
1350
1405
1425
1440
1450
1510
1530
1545


Push
Time
1228
1235
1250
1259
1310
1317
1328

1338
1351
1405
1429
1442
1505
1518


Cross-Draft
Velocity
(fpm)
840
1150
1080
960
1220
1160
970

420
340
310
260
140
340
280

.
Fume Hood
Capture
(%)
>90
>90
>90
>90
>90
>90
"50










Stack
Opacity
(7.)
0
0
0
0
0
0
30

0
0
0 '
0
0
0
0 .


Coke Side
Condition
Good
Good
Good
Good
Good
Good
Fire & Smoke

Good
Good
Good
Good
Good
Good
Good


Net Coal
Charged
(Ibs)
35700
35700
35800
35400
36400
37350
35850

36100
35650
36750
36100
36300
36300
37250



-------
                  DAILY LOG OF FUME HOOD PERFORMANCE
         Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
        9-6-74
Atmospheric Pressure   30.3   Initial:  RJP
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15


Oven
No.
X64
6
16
26
36
46
X56
8
18
28
38
48
X58
—
1


Schedule
Time
0800
0815
0830
0850
0905
0920
0935
0950
1005
1020
1035
1055
1110
1125
1145


Push
Time
0854
0921
0930
0940
0957
1011
1025
1040
1055
1106
1116
1128
1141

1152


Cross-Draft
Velocity
(fpm)
80
100
n
140
50
80
420
420
300
450
480
500
560

480


Fume Hood
Capture
(%)
0
>90
>90
>90
>90
>90
80
>90
>90
>90
>90
>90
>90

>90


Stack
Opacity
(%)

20
0
0
0
0
20
0
0
0
0
0
0

0 •


Coke Side
Condition
Good
Fire & Smoke
Good
Good
Good
Good
Fire & Smoke
Good
Good
Good
Good
Good
Good

Good


Net Coal
Charged
(Ibs)

36650
36050
36050
36200
35800
36200
36200
37150
36000
36300
35750
36050

36350



-------
                  DAILY LOG OF FUME HOOD  PERFORMANCE
         Ford Motor Company * Rouge Plant *  Dearborn,  Michigan
Date:
9-6-74
Atmospheric Pressure  30.3   Initial:'
RJP
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
11
21
31
41
X51
X61
3
13
23
33
43
X53
X63
	
5


Schedule
Time
1200
1215
1230
1250
1305
1320
1335
1350
1405
1425
1440
1450
1510
1530
1545


Push
Time
1203
1212
1253
1302
1320
1332
1345
1354
1405
1416
1425
1437
1449

1510


Cross-Draft
Velocity
(fpm)
700
380
160
190
80
110
200
240
80
340
240
330
100

140


Fume Hood
Capture
(%)
>90
>90
>90
>90
>90
>90
>90
>90
>90
>90
>90
80
80

>90


Stack
Opacity
(7.)
0
0
0
0
0
0
0
20
0
0
0
20
20

0 .


Coke Side
Condition
Good
Good
Good
Fire & Smoke
Good
Good
Good
Fire & Smoke
Good
Good
Good
Fire & Smoke
Fire & Smoke

Good


Net Coal
Charged
(Ibs)
36350
36000
35400
34800
35350 "
33550
35050
35150
37250
34350

33800
34200

34500



-------
                  DAILY LOG OF FUME  HOOD PERFORMANCE
         Ford Motor Company * Rouge  Plant * Dearborn,  Michigan
Date:
1-8-75
Atmospheric Pressure  29.56    Initial:
MRD
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15


Oven
No.
44
X54
X64
6
16
26
36
46
X56
8
18
28
38




Schedule
Time
0800
0820
0839
0859
0918
0938
0958
1017
1036
1056
1115
1134
1153




Push
Time
0825
0836
0847
0859
0913
0930
0950
1007
1030
1045
1107
1123
1140




Cross-Draft
Velocity
(fpm)
Calm
180
240
130
80
130
80
70
60
270
550
340
380




Fume Hood
Capture
(%)
90
90
90
90
90
90
70
70
90
90
90
90
70




Stack
Opacity
<*)
0
0
0
0
0
0
10
20
10
0
0
0
10




Coke Side
Condition
Good
Good
Good
Good
Good
Good
Fire & Smoke
Fire & Smoke
Good
Good
Good
Good
Fire & Smoke




Net Coal
Charged
(Ibs)

















                                                                                      I
                                                                                      NJ
                                                                                      VO

-------
                  DAILY LOG  OF FUME HOOD  PERFORMANCE
         Ford Motor Company  * Rouge Plant *  Dearborn,  Michigan
Date:
1-8-75
Atmospheric Pressure  29.47  Initial:
MRD
Push
16
17_
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
48
X58 .
1
11
21
31
41
X51
X61
3
13






Schedule
Time
1212
1232
1252
1312
L332
1352
1412
1430
1450T
1510'
1530






Push
Time
1219
1233
1246
1312
1323
1340
1352
1414
1435
1507
1520






Cross-Draft
Velocity
(fpm)
320
240







360







Fume Hood
Capture
(%)
90
90
90
70
90
90
70
90
90
90
90






Stack
Opacity
(%)
0
0
0
20
0
0
20
10
0
0
0



.


Coke Side
Condition
Good
Good
Good
Fire & Smoke
Good
Good
Fire & Smoke
Good
Good
Good
Good






Net Coal
Charged
(Ibs)


















-------
                  DAILY LOG  OF  FUME  HOOD PERFORMANCE
         Ford Motor Company  * Rouge  Plant * Dearborn, Michigan
Date:
        1-9-75
Atmospheric Pressure  29.66   Initial:
MRP
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15


Oven
No.
X58
1
11
21
31
41
X51
X61
3
13
23
33
43




Schedule
Time
0800
0820
0839
0859
0918
0938
0958
1017.
1036
1056
1115
1134
1153




Push
Time
0820
0830
0900
0918
0931
0944
1001
1017
1024
1046
1057
1115
1127




Cross-Draft
Velocity
(fpm)
300
280
1280
580
650
540
1000
500
380
240
250
350
480




Fume Hood
Capture
(%)
90
90
90
90
90
90
90
90
90
90
90
90
0




Stack
Opacity
(%)
0
0
0
0
0
0
0
0
0
0
0
0
0

•


Coke Side
Condition
Good
Good
Good
Good
Good
Good
Good
Good
Good
Good
Good
Good
Green




Net Coal
Charged
(Ibs)

















                                                                                      Ci

-------
                   DAILY  LOG  OF  FUME  HOOD PERFORMANCE

         Ford Motor  Company  * Rouge  Plant * Dearborn, Michigan
Date:
        1-10-75
Atmospheric Pressure  29.51    Initial:
MRD
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

•
Oven
No.
X63
5
15
25
35
45
X55
7
17
27
37
47
X57




Schedule
Time
0800
0820.
0839
085§
0918
0938
0958
1017
1036
1056
1115
1134
1153




Push
Time
0820
0830
0900
0912
0923
0942
0957
1012
1025
1036
1051
1106
1120




Cross-Draft
Velocity
(fpm)
210
180
800
670
570
420
360
340
490
510
440
360
410




Fume Hood
Capture
(7.)
90
90
90
90
70
90
90
90
90
90
90
70
90




Stack
Opacity
CD
0
0
0
0
10
0
0
0
0
0
10
40
0

•


Coke Side
Condition
Godd
Good
Good
Good
Fire & Smoke
Good
Good
Good
Good
Good
Fire & Smoke
Green
Good




Net Coal
Charged
(Ibs)

















                                                                                       o

                                                                                       Co
                                                                                       M

-------
                  DAILY LOG  OF  FUME  HOOD PERFORMANCE
         Ford Motor Company  * Rouge  Plant * Dearborn, Michigan
Date:
1-10-75
Atmospheric Pressure  29.37   Initial:
MRD
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
9
19
29
39
49
X59
2
12
22
32
42






Schedule
Time
1212
1232
1252
1312
1332
1352
1412
1430
1450
1510
1530






Push
Time
1215
1226
1310
1321
1335
1352
1403
1419
1446
1501
1516






Cross-Draft
Velocity
(fpm)


560"
410
440
360
700
550
560
470
610






Fume Hood
Capture
m
90
90
90
70
90
90
90
70
90
90
90






Stack
Opacity
(%)
0
0
0
30
0
0
0
20
0
0
10



•


Coke Side
Condition
Good
Good
Good
Green
Good
Good
Good
Fire & Smoke
Good
Good
Fire & Smoke






Net Coal
Charged
(Ibs)


















-------
                  DAILY LOG  OF FUME  HOOD  PERFORMANCE
         Ford Motor  Company  * Rouge  Plant *  Dearborn, Michigan
Date:
6-3-75
Atmospheric Pressure 29.50   Initial:
                                                                JBS
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15


Oven
No.
48
X58
^__
1
11
21
31
41
X51
X61
3
13
23
33
43


Schedule
Time
0800
0815
0830
0850
0905
0920
0935
0950
1005
1020
1035
1055
1110
1125
1145


Push
Time
0820
0830

0855
0958
1012
1022
1040
1047
1104
1114
1124
1204
1213
1224


Cross-Draft
Velocity
(fpm)

















Fume Hood
Capture
(7.)

















Stack
Opacity
(%)














.


Coke Side
Condition

















Net Coal
Charged
(Ibs)

35700

35550
34700
34500
33500
34000
33800
33950
34850
—
^ ^
.^_
34750



-------
                  DAILY LOG OF FUME HOOD  PERFORMANCE
         Ford Motor Company * Rouge Plant *  Dearborn,  Michigan
Date:
6-3-75
Atmospheric Pressure  29.5    Initial:
                                                                JBS
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
X53
X63
^^m
5
15
25
35
45
X55
7
17
27
37
47
X57


Schedule
Time
1200
1215
1230
1250
1305
1320
1335
1350
1405
1425
1440
1450
1510
1530
1545


Push
Time
1302
1308

1330
1340
1350
1407
1443
1437
1446
1458
1509
1519
1538
1552


Cross-Draft
Velocity
(fpm)



360
265
380
350
325
490
495
365
420
290
360
350


Fume Hood
Capture
(7,)



80-90
70
80
80
50
50
95
70
90
50
85
50


Stack
Opacity
(%)



25
10
10
10
40
10
0
30
0
25
15
30 •


Coke Side
Condition



Good
Good
Good
Good
Green
Green
Good
Fire & Smoke
Good
Green
Good
Green


Net Coal
Charged
(Ibs)
TSisn
35050

35000
34750
^^^
^^
_
35350
35500
29050
35600
34850
35750
36350



-------
                  DAILY LOG OF FUME HOOD PERFORMANCE
         Ford Motor Company * Rouge Plant  *  Dearborn,  Michigan
Date:
        6-3-75
Atmospheric Pressure 29.5
Initial:
                                                               JBS
Push
1
2 ...
3
4
5
6
7
8
9
10
11
12
13
14
15


Oven
No.
9
. 19 ...
29
39
49
X59











Schedule
Time
1600
1615
1630
1645
1700
1715











Push
Time
1613
1626
1640
1653
1710
1729











Cross-Draft
Velocity
(fpm)
430
455
380
420
545
420











Fume Hood
Capture
m
90
85
75
35
25
70











Stack
Opacity
(7.)
5
25
15
20
55
25








•


Coke Side
Condition
Good
Good
Good
Green
Green
Fire & Smoke











Net Coal
Charged
(Ibs)

















                                                                                      o

-------
                  DAILY LOG OF FUME HOOD  PERFORMANCE
         Ford Motor Company * Rouge Plant *  Dearborn,  Michigan
Date:
6-4-75
Atmospheric Pressure
Initial:
JBS
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15


Oven
No.
X57
9
19
29
39
49
X59
2
12
22
32
42
X52
X62



Schedule
Time
0800
0815
0830
0550
0905
0920
0935
0950
1005
1020
1035
1055
1110
1125
1145


Push
Time
0830
0904
0914
0926
0940
0955
1018
1049
1104
1116
1125






Cross-Draft
Velocity
(fpm)

300
320
360
400


430
510
480







Fume Hood
Capture
(7.)

70
70
60
15


65
30
75







Stack
Opacity
(%)

20
15
30
45


25
25
10




•


Coke Side
Condition

Good
Good
Fire & Smoke
Green


Fire & Smoke
Green
Good







Net Coal
Charged
(Ibs)

_
_
—
—
—
—
36550
36650
35950
36250
—
36000
35700




-------
                  DAILY LOG OF FUME HOOD PERFORMANCE
         Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
6-4-75
Atmospheric Pressure
Initial:
JBS
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
4
14
24
34
44
X54
X64
6
16
26
36
46
X56
8
18


Schedule
Time
1200
1215
1230
1250
1305
1320
1335
1350
1405
1425
1440
1450
1510
1530
1545 -


Push
Time
1300
1310
1317
1330
1346
1359
1411
1425
1434
1444
1458
1508
1519
1531
1537


Cross-Draft
Velocity
(fpm)
400
250
245




405
265
300
265
290
355




Fume Hood
Capture
(%)
90
95
75




65
10
60
60
10
10




Stack
Opacity
(%>
10
0
25




5
35
20
30
25
20

.


Coke Side
Condition
Good
Good
Good




Good
Green
Fire & Smoke
Green
Green
Green




Net Coal
Charged
(Ibs)
35800
36050
35100
33150
31950
35400
35500
35100
36700
35600
34700 .
36100
31750
35100
—



-------
                  DAILY LOG OF FUME HOOD  PERFORMANCE
         Ford Motor Company * Rouge Plant *  Dearborn,  Michigan
Date:
6-5-75
Atmospheric Pressure  29.2    Initial:
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
23
33
43
X53
X63
^^_
5
15
25
35
45
X55
7
17
27
37
47
Schedule
Time
1200
1215
1230
1250
1305
1320
1335
1350
1405
1425
1440
1450
1510
1530
1545


Push
Time
1159
1213
1226
1240
1250

1315
1328
1350
1404
1422
1440
1452
1502
1522
1614
1625
Cross-Draft
Velocity
(fpm)


525
465
480


500
380
520
460
770
690
480
980
440
558
Fume Hood
Capture
(%)


80
60
50


>90
>90
>90
30
70
>90
80
70
80
75
Stack
Opacity
(%)


40
30
40


10
5
10
55
40
10
30
25 •
20
25
Coke Side
Condition


Green
Green
Green


Good
Good
Good
Green
Fire & Smoke
Good
Fire & Smoke
Fire & Smoke
Fire & Smoke

Met Coal
Charged
(Ibs)
35800
35500
35600
35350
35450

35550
34900
35400
35700
35250
35850
35350
35150
34700
—
—

-------
                  DAILY LOG OF FUME HOOD PERFORMANCE
         Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
6-6-75
Atmospheric Pressure  29.1   Initial:
                                                                 RJP
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15


Oven
No.
27
37
47
X57
9
19
29
39
49
X59
2
12
22
32
42


Schedule
Time
0800
0815
0830
0850
0905
0920
0935
0950
1005
1020
1035
1055
1110
1125
1145


Push
Time
0810
0820
0830
0950
1004
1027
1049
1100
1114
1127
1141
1150
1201
1215
1230


Cross-Draft
Velocity
(fpm)



540
690
515
530
575
560
660
450
830
480




Fume Hood
Capture
m



90
90
>90
60
>90
30
90
>90
80
90




Stack
Opacity
(%)



15
10
5
40
30
85
20
15
30
15

.


Coke Side
Condition



Good
Good
Good
Green
Good
Green
Fire & Smoke
Good
Fire & Smoke
Fire & Smoke




1 Net Coal
Charged
(Ibs)

36150
35600
35700
35350
35500
36050
34850
35650
35150
35050 •
34950
34950
34950
34750



-------
                  DAILY LOG OF FUME HOOD PERFORMANCE
         Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
6-6-75
Atmospheric Pressure  29.1   Initial:   Rjp
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
X52
X62
^^_
4
14
24
34
44
X54
X64
6
16
26
36
46


Schedule
Time
1200
1215
1230
1250
1305
1320
1335
1350
1405
1425
1440
1450
1510
1530
1545


Push
Time
1244
1300

1316
1338
1345
1355
1410
1420
1430
1458
1510
1522
1542



Cross-Draft
Velocity
(fpm)



1110
480
375
650
790
810
685
930
1105
660
645



Fume Hood
Capture
(7.)



90
>90
>90
>90
60
60
50
90
40
90
40



Stack
Opacity
(%)



0
10
0
5
45
50
60
0
80
5
85
-


Coke Side
Condition



Good
Good
Good
Good
Green
Green
Green
Good
Green
Good
Green



Net Coal
Charged
(Ibs)
34950
35500

34900
30800
34350
34600
34700
35250
35300
35500
35500
34700
34400
34450



-------
                  DAILY LOG  OF FUME  HOOD  PERFORMANCE
         Ford Motor Company  * Rouge  Plant * Dearborn, Michigan
Date:
6-9-75
Atmospheric Pressure  29.67   Initial:
                                                                GJS
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15


Oven
No.
16
26
36
46
X56
8
18
28
38
48
X58
—
1
11
21


Schedule
Time
0800
0815
0830
0850
0905
0920
0935
0950
1005
1020
1035
1055
1110
1125
1145


Push
Time
0817
0830
0838
0853
0923
0942
0957
1013
1025
1038
1047

1058
1115
1128


Cross-Draft
Velocity
(fpm)


•







550

230
250
170


Fume Hood
Capture
(7.)










70

60
80
50


Stack
Opacity
(%)










30

20
5
10 •


Coke Side
Condition






•



Green

Green
Good
Green


Net Coal
Charged
(Ibs)
_
34550
34850
34750
34450
34450
34850
34750
34500
35000
34950

35000
35050
33200



-------
                  DAILY LOG OF FUME HOOD PERFORMANCE
         Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
6-9-75
Atmospheric Pressure 29 .67   Initial:
GJS
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
31
41
X51
X61
3
13
23
33
43
X53
X63
—
5
15
25


Schedule
Time
1200
1215
1230
1250
1305
1320
1335
1350
1405
1425
1440
1450
1510
1530
1545


Push
Time
1139
1153
1206
1314
1322
1335
1345
1357
1403
1422
1432

1447
1502
1530


Cross-Draft
Velocity
(fpm)
460
750
520




450




540
480



Fume Hood
Capture
(%)
70
70
80




80




50
50



Stack
Opacity
(7.)
20
60
20




20




20
20
•


Coke Side
Condition
Good
Green
Good




Good




Good
Green



Net Coal
Charged
(Ibs)
31850
35300
35100
35050
34900
35050
35050
34950
34950
34700
34950

33650
35300
34950



-------
                  DAILY  LOG  OF FUME  HOOD  PERFORMANCE
         Ford Motor  Company  * Rouge  Plant * Dearborn, Michigan
Date:
6-10-75
Atmospheric Pressure 29.85    Initial:
TAL
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15


Oven
No.
25
35
45
X55
7
17
27
37
47
X57
9
19
29
39
49


Schedule
Time
0800
0815
0830
OS50
0905
0920
0935
0950
1005
1020
1035
1055
1110
1125
1145


Push
Time
0823
0848
0855
0933
0940
0950
1000
1014
1024
1036
1051
1058
1110
1118
1126


Cross-Draft
Velocity
(fpm)



350
200
410
390
370



440
280
520
360


Fume Hood
Capture
(7.)



50
70
40
80
40



40
40
30
30


Stack
Opacity
(%)



20
10
20
0
30



20
20
30
40 .


Coke Side
Condition



Green
Green
Green
Good
Green



Green
Green
Green
Green


Net Coal
Charged
(Ibs)

358OO
34800
34900
^^^
35550
34850
35600
35550
35300
34800
—
34850
35200
35550



-------
                  DAILY LOG OF FUME HOOD PERFORMANCE
         Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
6-10-75
Atmospheric Pressure  29.85  Initial:
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
Oven
No.
X59
2
12
22
32
42
X52
X62
—
4
14
24
34
44
X54
X6.4
6
16
Schedule
Time
1200
1215
1230
1250
1305
1320
1335
1350
1405
1425
1440
1450
1510
1530
1545
1600
1615
1630
Push
Time
1210
1215
1236
1255
1305
1315
1330
1342

1350
1403
1419
1430
1458
1510
1612
1639
1657
Cross-Draft
Velocity
(fpm)







400

430
520
210
210
270
320

300
250
Fume Hood
Capture
(*)







30

80
50
60
80
20
80

80
20
Stack
Opacity
(%)







30

0
20
10
10
40
10 •

10
40
Coke Side
Condition







Fire & Smoke

Good
Fire & Smoke
Fire & Smoke
Good
Green
Good

Good
Green
Net Coal
Charged
Clbs)
35150
35100
34750
34850
35100
35000
34850
34950

34500
35150
35050
36700
^_
35100




-------
                  DAILY LOG  OF FUME  HOOD  PERFORMANCE
         Ford Motor  Company  * Rouge  Plant *  Dearborn,  Michigan
Date:
6-11-75
Atmospheric Pressure  29.15  Initial:
                                                                 GJS
Push
1
.2
3
4
5
6
7
8
9
10
11
12
13
14
15


Oven
No.
X54
X64
6
16
26
36
46
X56
8
18
28
38
48
X58
—


Schedule
Time
0800
0815
0830
0850
0905
0920
0935
0950
1005
1020
1035
1055
1110
1125
1145


Push
Time
0816
0828
0843
0905
0938
1000
1004
1025
1050
1102
1111
1122
1135
1202



Cross-Draft
Velocity
(fpm)




340






890
500




Fume Hood
Capture
(7.)




60






40
60




Stack
Opacity
(7.)




40






40
20

•


Coke Side
Condition




Good

•




Green
Good




Net Coal
Charged
(Ibs)

36450
36250
35600
36500
36300
36000
36000
36350
36200
—
36200
36000
36750




-------
                  DAILY LOG OF FUME HOOD PERFORMANCE
         Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
6-11-75
Atmospheric Pressure 29.55   Initial:  QJS
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
1
11
21
31
41
X51
X61
3
13
23
33
43
X53
X63
—


Schedule
Time
1200
1215
1230
1250
1305
1320
1335
1350
1405
1425
1440
1450
1510
1530
1545


Push
Time
1250
1302
1310
1338
1347
1408
1423
1434
1445
1455
1508
1516
1528
1538



Cross-Draft
Velocity
(fpm)




340
650
450

650
630
600
650
630
610



Fume Hood
Capture
(7.)




50
80
50

50
80
90
30
90
90



Stack
Opacity
(%)




40
20
40

20
10
10
40
10
10
•


Coke Side
Condition




Green
Good
Green

Fire & Smoke
Good
Good
Fire & Smoke
Good
Good



Net Coal
Charged
(Ibs)
36150
36150
35600
34500
36650
36500
36550
37050
35750
35700
36250
36050
36150
35300




-------
                  DAILY LOG  OF FUME HOOD  PERFORMANCE
         Ford Motor Company  * Rouge Plant *  Dearborn,  Michigan
Date:
6-12-75
Atmospheric Pressure
Initial:
                                                                 GJS
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15


Oven
No.

5
15
25
35
45
X55
7
17
27
37
47
X57
9
19


Schedule
Time
0800
0815
0830
OS50
0905
0920
0935
0950
1005
1020
1035
1055
1110
1125
1145


Push
Time

0819
0841
0850
0932
0944
1000
1014
1037
1046
1101
1114
1126
1214
1226


Cross-Draft
Velocity
(fpm)








520
550
580
810
490




Fume Hood
Capture
(%)








50
70
50
70
90




Stack
Opacity
(%)








20
20
40
20
10

.


Coke Side
Condition






•

Green
Green
Green
Green
Good




Net Coal
Charged
(Ibs)

36200
34850
34450
^_
^_
37050
33900
33800
34350
37200
36900
36750
35200
35850



-------
                  DAILY LOG OF FUME HOOD PERFORMANCE
         Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
6/12/75
               Atmospheric  Pressure
Initial:   GJS
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
29
39
49
X59
2
12
22
32
42
X52
X62
—
4
14
24
34
44
Schedule
Time
1200
1215
1230
1250
1305
1320
1335
1350
1405
1425
1440
1450
1510
1530
1545
1600
1615
Push
Time
1235
1245
1256
1315
1330
1342
1350
1410
1418
1434
1445

1452
1510
1521
1608
1623
Cross-Draft
Velocity
(fpm)

620


650
330
460
450
480
300
420

780
650
620
450
620
Fume Hood
Capture
(%)

60


90
40
60
50
90
90
80

70
80
80
90
10
Stack
Opacity
(7.)

20


<10
20
40
20
<10
<10
10

20
20
20 .
<10
60
Coke Side
Condition

Green


Good
Fire & Smoke
Green
Green
Good
Good
Good

Green
Good
Good
Good
Green
Net Coal
Charged
(Ibs)
34,750
33,100
35,850
32,700
34,450
34,600
35,000
34,850
35,200
34,700
34,950

34,500
35,200
35,050



-------
                  DAILY LOG  OF FUME HOOD  PERFORMANCE
         Ford Motor  Company  * Rouge Plant *  Dearborn,  Michigan
Date:   6/12/75
Atmospheric Pressure 29.30   Initial:
GJS
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

,
Oven
No.
X54
X64
6














Schedule
Time
1630
1645
1700














Push
Time
1636
1651
1710














Cross-Draft
Velocity
(fpm)
650
620















Fume Hood
Capture
(%)
90
60
0














Stack
Opacity
<%)
<10
<10












•


Coke Side
Condition
Good
Good




•










Net Coal
Charged
(Ibs)






-



,






                                                                                      o

                                                                                      in
                                                                                      O

-------
                  DAILY LOG OF FUME HOOD PERFORMANCE
         Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
6/18/75
Atmospheric Pressure
Initial:   RJG
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15


Oven
No.
41
X51
X61
3
13
23
33
43
X53
X63
5
15
25
35



Schedule
Time
0800
0815
0830
0850
0905
0920
0935
0950
1005
1020
1035
1055
1110
1125
1145


Push
Time
0846
0853
0905
0916
0929
0942
0950
1006
1025
1037
1048
1100
1111
1124



Cross-Draft
Velocity
(fpm)




280
407
342
519
282
118
403
387
425
328



Fume Hood
Capture
(%)

















Stack
Opacity
(7.)

















Coke Side
Condition



Green
Fire & Smoke
Fire & Smoke
Fire & Smoke
Fire & Smoke
Fire & Smoke
Fire & Smoke
Green
Green
Fire & Smoke
Fire & Smoke



Net Coal
Charged
(Ibs)

36,750
35,750
36,050
35,750
34,750
35,500
36,250
34,800
	
36,750
35,650
33,200
35,250




-------
                  DAILY LOG OF FUME HOOD PERFORMANCE
         Ford Motor Company * Rouge Plant  *  Dearborn,  Michigan
Date:
6/18/75
Atmospheric Pressure
Initial:
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.


17
27
37
47
X57
9
19
29
39
49
X59
2



Schedule
Time
1200
1215
1230
1250
1305
1320
1335
1350
1405
1425
1440
1450
1510
1530
1545


Push
Time


1250
1300
1313
1333
1344
1350
1410
1422
1436
1447
1507
1518



Cross-Draft
Velocity
(fpm)


220
440
414
438
538
561
322
303
455
364
475
590



Fume Hood
Capture
(%)

















Stack
Opacity
(%)














.


Coke Side
Condition


Green
Green
Fire & Smoke
Green
Fire & Smoke
Fire & Smoke
Green
Green
Fire & Smoke
Fire & Smoke
Green
Fire & Smoke



Net Coal
Charged
(Ibs)


34,800
34,800
35,000
35,050
34,650
35,200
...
_ _ _
34,300
34,950
35,300
35,900




-------
                  DAILY LOG OF FUME HOOD PERFORMANCE
         Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:   6/20/75
Atmospheric Pressure
Initial:   RJG
Push
1
2
3
A

5
6
7
8
9
10
11
12
13
14
15

-
Oven
No.


41
X51

X61
3
13
23
33
43
X53
X63
5
15
25


Schedule
Time
0800
0815
0830
f\ c C A
Uo_>U
0905
0920
0935
0950
1005
1020
1035
1055
1110
1125
1145


Push
Time


0900
0926

0935
0953
1005
1017
1032
1045
1107
1115
1125
1137
1148


Cross-Dra ft
Velocity
(fpm)


388
420

384
427
506
386
384
200
342
341
396
580
383


Fume Hood
Capture
(%)


















Stack
Opacity
(%)















.


Coke Side
Condition


Good
T? -i *• A JC. CrnnlrP

Fire & Smoke
Green
Fire & Smoke
Fire & Smoke
Green
Good
Fire & Smoke
Fire & Smoke
Green
Green
Fire & Smoke


Net Coal
Charged
(Ibs)


34,300


34,350
34,600
33,300
34,700
34,500
34,000
34,900
32,850
34,350
33,650
33,750



-------
                  DAILY LOG OF FUME HOOD  PERFORMANCE
         Ford Motor Company * Rouge Plant *  Dearborn,  Michigan
Date:
6/20/75
Atmospheric Pressure
Initial:
RJG
Push
16
17
18
19
20
21
2-2
23
24
25
26
27
28
29
30


Oven
No.



7
17
27
37
47
X57
19
19
29
39




Schedule
Time
1200
1215
1230
1250
1305
1320
1335
1350
1405
1425
1440
1450
1510
1530
1545


Push
Time



1332
1345
1358
1415
1434
1449
15QO
1510
1520
1530




Cross-Draft
Velocity
(fpm)



524
650
338
368
475

360
591
557
400




Fume Hood
Capture
(%)







.









Stack
Opacity
(%)














•


Coke Side
Condition



Fire & Smoke
Green
Green
Fire & Smoke
Green
Fire & Smoke
Fire & Smoke
Fire & Smoke
Green
Green




Net Coal
Charged
(Ibs)



33,100
34,300
34,550
34,300
35,150
34,950
35,250
33,850
	
34,450





-------
                  DAILY LOG OF FUME HOOD PERFORMANCE
         Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:   6/24/75
Atmospheric Pressure
Initial:
RJP
Push
1
2
3
A

5
6
7
8
9
10
11

12
13
14
15


Oven
No.
28
38
48
Y58

	
1
11
21
31
41
X51
Yfi 1

3
13
23


Schedule
Time
0800
0815
0830
r\ c c A
Uo5O
0905
0920
0935
0950
1005
1020
1035
1 f\ c c
1U.>.)
1110
1125
1145


Push
Time
0823
0846
0858
0921


0943
1013
1025
1036
1052
1103
1117

1132
1146
1158


Cross-Draft
Velocity
(fpm)






355
320
360

130
485
2^0

80
115
200


Fume Hood
Capture
(7.)






50
0
0

>90
>90
•S.QO

20
50
20


Stack
Opacity
(%)






40
0
0

0
0


75
60
60 .


Coke Side
Condition






Green
Fire & Smoke
Fire & Smoke

Good
Good


Green
Green
Green


Net Coal
Charged
fibs)

38,800
38,500



38,050
35,050
34,400
36,100
35,450
35,200


34,800
35,350
36,350



-------
                  DAILY LOG OF FUME HOOD  PERFORMANCE
         Ford Motor Company * Rouge Plant  *  Dearborn,  Michigan
Date:  6/24/75
Atmospheric Pressure   30.0   Initial:   RJP
Push
16
17
18
19
o r\
£. 0
21
22
23
24
25
26
27
28
29
30


Oven
No.
33
43
X53
X63


5
15
25
35
45
X55
7
17
27
37


Schedule
Time
1200
1215
1230
1250

1305
1320
1335
1350
1405
1425
1440
1450
1510
1530
1545


Push
Time
1211
1224
1330
1340


1348
1404
1412
1426
1438
1448
1501
1512
1523
1531


Cross-Draft
Velocity
(fpm)


310
280


340
420

360
400







Fume Hood
Capture
(%)


>90
70


30
30

50
80







Stack
Opacity
(%)


0
50


80
60

60
20




•


Coke Side
Condition


Good
Green


Green
Green

Green
Good







Net Coal
Charged
(Ibs)
34,900
_ _ _ —
	
35,550


35,750
35,500
35,000
35,750
35,000
34,350
35,250
	
	
35,100



-------
                  DAILY LOG OF FUME HOOD PERFORMANCE
         Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:   6/25/75
Atmospheric Pressure
Initial:  RJP
Push
1
2
3


5
6
7
8
9
10
11
12
13
14
15

-
Oven
No.
37
47
X57


19
29
39
49
X59
2
12
22
32
42
X52


Schedule
Time
0800
0815
0830

0850
0905
0920
0935
0950
1005
1020
1035
1055
1110
1125
1145


Push
Time
0820
0828
0840
O91 2

0946
0955
1005
1018
1029
1040
1053
1105
1120
1133
1146


Cross-Draft
Velocity
(fpm)



6 5

160
300
120
120
100
150
180
280
310




Fume Hood
Capture
(%)



20

20
20
70
40
90
20
60
10
10




Stack
Opacity
(%)



g 0

60
60
40
40
10
60
10
40
40




Coke Side
Condition





Green
Green
Fire & Smoke
Green
Good
Green
Fire & Smoke
Green
Green




Net Coal
Charged
(Ibs)

34,400
34,350


35,250
32,700
32,550
34,500
34,350
34,700
35,250
34,000
34,250
34,450
34,400



-------
                  DAILY LOG OF FUME HOOD PERFORMANCE
         Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:   6/25/75
Atmospheric Pressure
Initial:
RJP
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
X62
	
4
14
24
34
44
X54
X64
6
16
26
36
46
X56


Schedule
Time
1200
1215
1230
1250
1305
1320
1335
1350
1405
1425
1440
1450
1510
1530
1545


Push
Time
1243

1253
1255
1310
1332
1342
1353
1403
1417
1428
1458
1454
1505
1516


Cross-Draft
Velocity
(fpm)
580

620
140
190
60
170
220
180
200
260
200
210




Fume Hood
Capture
(%)
5

20
90
50
50
>90
90
40
60
20
80
>90




Stack
Opacity
CD
100

60
10
60
40
5
10
40
30
60
20
10

•


Coke Side
Condition
Green

Green
Good
Green
Green
Fire & Smoke
Fire & Smoke
Green
Green
Green
Fire & Smoke
Good




Net Coal
Charged
(Ibs)
34.550

34,950
M v v H •»
34,700
34,450
34,200
34,400
34,450
34,350
34,050
34,200
34,500
32,800
34,400



-------
                  DAILY LOG OF FUME HOOD  PERFORMANCE
         Ford Motor Company * Rouge Plant *  Dearborn, Michigan
Date:   6/26/75
Atmospheric Pressure 29.74   Initial:   TAL
Push
1
2
3


5
6
7
8
9
10
11
12
13
14
15

r
Oven
No.
X56
8
18
9ft
£O
38
48
X58
_ _ _
1
11
21
31
41
X51
X61


Schedule
Time
0800
0815
0830

0850
0905
0920
0935
0950
1005
1020
1035
1055
1110
1125
1145


Push
Time
0815
0832
0846
no/\/\

0915
0925
0937

1016
1022
1039
1049
1102
1125
1139


Cross-Draft
Velocity
(fpm)



o cn

100
310
190

270
290
250
310
400
220
90


Fume Hood
Capture
(7.)



/.n

80
40
>90

50
60
90
30
>90
>90



Stack
Opacity
(%)



20

10
30
0

30
10
5
40
5
0
•


Coke Side
Condition





Good
Green
Good

Fire & Smoke
Green
Good
Green
Good
Good



Net Coal
Charged
(Ibs)

32,950
34,850


_____
31,050
33,850

34,550
35,000
34,900
34,750
32,050
32,800
33,000



-------
                  DAILY LOG OF FUME HOOD PERFORMANCE
         Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
6/26/75
Atmospheric Pressure   29.74 Initial:
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
3
13
23
33
43
X53
X63
	
5
15
25
35
45
X55
7


Schedule
Time
1200
1215
1230
1250
1305
1320
1335
1350
1405
1425
1440
1450
1510
1530
1545


Push
Time
1232
1243
1255
1310
1332
1337
1345

1355
1408
1428
1438
1458
1504
1530


Cross-Draft
Velocity
(fpm)



480
330
220
270

280
280
360
250
170
350
400


Fume Hood
Capture
(%)



30
>90
90
90

20
60
90
50
20
80
<10


Stack
Opacity
(%)



40
0
0
0

40
20
0
10
60
10
60 .


Coke Side
Condition



Green
Good
Good
Good

Green
Green
Good
Green
Green
Good
Green


Net Coal
Charged
(Ibs)
32,550
35,500
35,750
35,450
35,600
35,700
33,850

35,100
31,650
35,800
34,650
34,850
33,850
34,450



-------
                  DAILY LOG OF FUME HOOD PERFORMANCE
         Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:   6/27/75
Atmospheric Pressure  29.70  Initial:   TAL
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

.
Oven
No.
7
17
27
37
47
X57
9
19
29
39
49
X59
2
12
22


Schedule
Time
0800
0815
0830
0850
0905
0920
0935
0950
1005
1020
1035
1055
1110
1125
1145


Push
Time
0825
0846
0910
0919
0930
0950
1016
1020
1040
1056
1108
1120
1135
1147
1158


Cross-Draft
Velocity
(fpm)







220
170
240
200
190
240
450
270


Fume Hood
Capture
(7.)







30
20
50
70
80
30
20
30


Stack
Opacity
U)







30
40
0
20
0
30
40
30 .


Coke Side
Condition







Green
Green
Good
Green
Good
Green
Good
Green


Net Coal
Charged
fibs)

36,000
35,700
35,900
34,400
34,600
34,200
33,500
34,800
34,650
34,250
34,750
34,800
33,700
33,500



-------
                  DAILY  LOG  OF  FUME  HOOD  PERFORMANCE
         Ford Motor  Company  * Rouge  Plant * Dearborn, Michigan
Date:   6/27/75
Atmospheric Pressure  29.70   Initial:
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
32
42
X52
X62
—
4
14
24
34
44
X54
X64
6
16
26


Schedule
Time
1200
1215
1230
1250
1305
1320
1335
1350
1405
1425
1440
1450
1510
1530
1545


Push
Time
1205
1215
1225
1238

1325
1340
1405
1424
1435
1445
1455
1511
1528
1538


Cross-Draft
Velocity
(fpm)





260
350
170
320








Fume Hood
Capture
(%>





<10
90
70
30








Stack
Opacity
(%)





20
10
10
20





.


Coke Side
Condition





Green
Good
Fire & Smoke
Green








Net Coal
Charged
(Ibs)
33.300
32.450
34.700
34.600

33,800
34,350
34,900
33,300
34,250
35,400
33,000
35,100
34,000
34,700



-------
                  DAILY LOG OF FUME HOOD  PERFORMANCE
         Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:   6/30/75
Atmospheric Pressure  29.82  Initial:
                                                                TAL
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15


Oven
No.
34
44
X54
X64
6
16
26
36
46
X56
_ _ _
8
18
28
38


Schedule
Time
0800
0815
0830
0850
0905
0920
0935
0950
1005
1020
1035
1055
1110
1125
1145


Push
Time
0810
0826
0837
0854
0905
0920
0943
0954
1003
1011

1027
1045
1056
1141


Cross-Draft
Velocity
(fpm)


80
200
220
210
300
240
270
230

340
270
310
320


Fume Hood
Capture
(7.)


95
90
20
60
60
70
80
80

20
30
10



Stack
Opacity
(%)


0
5
20
10
10
5
10
10

40
20
50
•


Coke Side
Condition


Good
Fire & Smoke
Green
Fire & Smoke
Fire & Smoke
Fire & Smoke
Fire & Smoke
Good

Green
Green
Green



Net Coal
Charged
(Ibs)



39,100
35,550
29,750
35,350
	
34,250
32,900

32,850
33,000
_____
34,050



-------
                  DAILY LOG  OF FUME HOOD  PERFORMANCE
         Ford Motor Company  * Rouge Plant *  Dearborn,  Michigan
Date:
6/30/75
Atmospheric Pressure  29.82  Initial:   TAL
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
48
X58
__
1
11
21
31
41
X51
X61
3
13
23
33
43


Schedule
Time
1200
1215
1230
1250
1305
1320
1335
1350
1405
1425
1440
1450
1510
1530
1545


Push
Time
1155
1203

1213
1220
1247
1320
1330
1350
1402
1415
1423
1448
1458
1513


Cross-Draft
Velocity
(fpm)




370
280
390
120
150
230
280
230
80
540
360


Fume Hood
Capture
(%)




95
60
50
30
90
80
<10
60
50
10
60


Stack
Opacity
(7.)




0
30
40
50
0
0
60
30
30
60
20


Coke Side
Condition




Good
Green
Green
Green
Good
Good
Green
Fire & Smoke
Green
Green
Green


Net Coal
Charged
(Ibs)
35,200
33,100

32,000
31,150
33,300
33,400
34,850
34,400
35,800
33,800
33,800
33,450
	
	



-------
Date:
         DAILY LOG  OF FUME  HOOD PERFORMANCE
Ford Motor Company  * Rouge  Plant * Dearborn,  Michigan

7/1/75         Atmoaoheric Pressure   29.8   Initial:
Atmospheric Pressure
TAL
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15


Oven
No.
43
X53
X63


5
15
25
35
45
X55
7
17
27
37
47


Schedule
Time
0800
0815
0830
0850
0905
0920
0935
0950
1005
1020
1035
1055
1110
1125
1145


Push
Time
0837
0851
0912

0925
0935
0958
1015
1018
1029
1042
1103
1119
1126
1140


Cross-Draft
Velocity
(fpm)

150
90



140










Fume Hood
Capture
(%)

90
80



10
20
0








Stack
Opacity
c*>

0
0











•


Coke Side
Condition

Good
Good



Green
Good
Green








Net Coal
Charged
(Ibs)

36,100
35,050

35,650
35,850
35,350
35,550
35,800
35,650
35,650
36,000
35,800
35,150
35,850



-------
                  DAILY LOG OF FUME HOOD PERFORMANCE
         Ford Motor Company * Rouge Plant *  Dearborn,  Michigan
Date:
7/2/75
Atmospheric Pressure  29.75   Initial:  TAL
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15


Oven
No.
^^^^
4
14
24
34
44
X54
X64
6
16
26
36
46
X56
8


Schedule
Time
0800
0815
0830
0850
0905
0920
0935
0950 •
1005
1020
1035
1055
1110
1125
1145


Push
Time

0822
0834
0921
0928
0946
0954
1005
1014
1030
1037
1100
1110
1123
1139


Cross-Draft
Velocity
(fpm)

70
125
60
100
150











Fume Hood
Capture
(7.)

95
0
30
30
30











Stack
Opacity
(%)

0

50
40
30








•


Coke Side
Condition

Good
Green
Green
Green
Green











Net Coal
Charged
(Ibs)

38,250
35,650
35,050
35,250
34,900
30,350
35,500
35,400
34,700
34,350
34,800
33,250
34,700
34,350



-------
                  DAILY LOG OF FUME HOOD  PERFORMANCE
         Ford Motor Company * Rouge Plant *  Dearborn,  Michigan
Date:
7/2/75
Atmospheric Pressure 29.75
Initial:
TAL
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
18
28
38
48
X58
—
1
11
21
31
41
X51
X61
3
13


Schedule
Time
1200
1215
1230
1250
1305
1320
1335
1350
1405
1425
1440
1450
1510
1530
1545


Push
Time
1300
1306
1313
1327
1335

1345
1355
1415
1442
1455
1505
1516
1535
1545


Cross-Draft
Velocity
(fpm)



260
350


270
460
360
320
280
480
320
280


Fume Hood
Capture
(%)



80
90


90
20
50
50
90
80
70
60


Stack
Opacity
(%)



10
0


0
50
40
20
5
10
40
20 .


Coke Side
Condition



Good
Good


Good
Green
Green
Green
Good
Fire & Smoke
Green
Green


Net Coal
Charged
(Ibs)
34,750
34,500
34,500
33,300
_ _ _ _ _

34,800
35,000
34,850
34,950
35,100
35,600
35,200
35,150
34,950



-------
                  DAILY  LOG  OF FUME HOOD  PERFORMANCE
         Ford Motor Company  * Rouge Plant *  Dearborn,  Michigan
Date:
7-3-75
Atmospheric Pressure  29.58  Initial:
TAL
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15


Oven
No.
13
23
33
43
X53
X63
—
5
15
25
35
45
X55
7
17


Schedule
Time
0800
0815
0830
0850
0905
0920
0935
0950
1005
1020
1035
1055
1110
1125
1145


Push
Time
0838
0844
0903
0924
0939
0954

1006
1027
1120
1127
1136
1153
1205
1216


Cross-Draft
Velocity
(fpm)
150
220
230

260
320

170
320








Fume Hood
Capture
(%)
95
60
60

50
90

90
30








Stack
Opacity
(%)
0
0
20

20
0

0
60





•


Coke Side
Condition
Good
Good
Fire & Smoke

Green
Good

Good
Green








Net Coal
Charged
(Ibs)

36100
36200
35300
35500
35550

34600
34700
35200
34900
35650
36000
35300
35700


                                                                                       00

-------
                  DAILY LOG OF FUME HOOD  PERFORMANCE
         Ford Motor Company * Rouge Plant *  Dearborn, Michigan
Date:
7-8-75
Atmospheric Pressure
Initial:
TAL
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15


Oven
No.
49
X59
2
12
22
32
42
X52
X62
—
4
14
24
34
44


Schedule
Time
0800
0815
0830
0850
0905
0920
0935
0950
1005
1020
1035
1055
1110
1125
1145


Push
Time
0820
0832
0922
0928
0945

1006
1017
1033

1043
1056
1141
1200
1213


Cross-Draft
Velocity
(fpm)



0
180

140
170
240

170
260
240




Fume Hood
Capture
(7.)



80
95

80
80
90

80
60
(90)
(90)
(90)


Stack
Opacity
(%)



10
0

0
0
0

0
20
0
0
0


Coke Side
Condition



Good
Good

Good
Good
Good

Good
Green
(pood)
(Good)
(pood)


Net Coal
Charged
(Ibs)

33250
33850
34550
34850
32400
33850
34900
34350

32000
34250
34000
30900
33450



-------
                  DAILY LOG OF FUME HOOD PERFORMANCE

         Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
7-8-75
Atmospheric Pressure
Initial:
                                                       TAL
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
X54
X64
6
16
26
36
46
X56
8
18
28
38
48
X58
—


Schedule
Time
1200
1215
1230
1250
1305
1320
1335
1350
1405
1425
1440
1450
1510
1530
1545


Push
Time
1245
1252
1305
1320
1335
1345
1403
1421
1440
1449
1501
1510
1521
1530



Cross-Draft
Velocity
(fpm)
180
380
220
360
300
350
240
290
250
300







Fume Hood
Capture
(7.)
90
90
80
70
90
80
80
90
60
95







Stack
Opacity
(%)
0
0
10
10
0
5
5
0
30
0







Coke Side
Condition
Rood
Good
Fire & Smoke
Fire & Smoke
Good
Good
Good
Fire & Smoke
Green
Good







Net Coal
Charged
(Ibs)
^Tfinn
35050
34800
33200
33900
_
34350
28050
32850
35050
34200
33150
34400
33750



                                                                                      o
                                                                                      I

-------
                  DAILY LOG OF FUME HOOD PERFORMANCE
         Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
7-9-75
Atmospheric Pressure  29.40  Initial:   TAL
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15


Oven
No.
__ij^
1
11
21
31
41
X51
X61
3
13
23
33
43
X53
X63


Schedule
Time
0800
0815
0830
0850
0905
0920
0935
0950
1005
1020
1035
1055
1110
1125
1145


Push
Time

0825
0834
0845
0910
0935
0950
1015
1028
1038
1046
1057
1105
1112
1125


Cross-Draft
Velocity
(fpm)



160
180
260
430
220
180
210
380
190
260

180


Fume Hood
Capture
m



80
60
20
90
95
80
10
50
40
20

80


Stack
Opacity
(%)



10
10
50
0
0
20
70
50
30


0


Coke Side
Condition



Fire & Smoke
Fire & Smoke
Green
Good
Good
Fire & Smoke
Green
Green
Green
Green

Good


Net Coal
Charged
(lbs>

37700

38400
38500
35650
ifinsn

35450
34900
34900
35200
34850
34450
35750



-------
                  DAILY LOG OF FUME HOOD PERFORMANCE
         Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
7-9-75
Atmospheric Pressure  29.40  Initial:
TAL
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
	
5
15
25
35
45
X55
7
17
27
37
47
X57
9
19


Schedule
Time
1200
1215
1230
1250
1305
1320
1335
1350
1405
1425
1440
1450
1510
1530
1545


Push
Time

1207
1220
1232
1250
1302
1344
1357
1408
1420
1428
1435
1500
1513
1518


Cross-Draft
Velocity
(fpm)






200
340
330
420
250
380
410




Fume Hood
Capture
(%)






70
10
60
5
95
60
80




Stack
Opacity
(%)






10
80
10
80
5
20
0

.


Coke Side
Condition






Good
Green
Fire & Smoke
Green
Good
Fire & Smoke
Good




Net Coal
Charged
(Ibs)

35100
35700
35150
35050
34950
34800
34900
34300
34600
34700
35300
—
34850
—


                                                                                     o

-------
                  DAILY LOG OF FUME HOOD PERFORMANCE
         Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
7-10-75
Atmospheric Pressure 29.34   Initial:
                                                                TAL
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15


Oven
No.
19
29
39
49
X 59
2
12
22
32
42
X 52
X 62
_
4
14


Schedule
Time
0800
0815
0830
0850
0905
0920
0935
0950
1005
1020
1035
1055
1110
1125
1145


Push
Time
0811
0841
0858
0910
0925
0940
0953
1017
1024
1045
1057
1107

1120
1130


Cross-Draft
Velocity
(fpm)




250
230
280
270
290

190
210

300



Fume Hood
Capture
(%)




95
90
50
90


95
95

80



Stack
Opacity
(%)




0
5
30
5


0
0

5
.


Coke Side
Condition




Good
Good
Green
Good
Fire & Smoke

Good
Good

Good
Green


Net Coal
Charged
(Ibs)

35300
34800
32700
33000
33500
35000
36650
33100
34150
34150
34500

33750
33900



-------
                  DAILY LOG OF FUME HOOD PERFORMANCE
         Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
7-10-75
Atmospheric Pressure 29.34   Initial:
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
24
34
44
X54
X64
6
16
26
36
46
X56
8
18
28
38


Schedule
Time
1200
1215
1230
1250
1305
1320
1335
1350
1405
1425
1440
1450
1510
1530
1545


Push
Time
1207
1221
1230
1242
1252
1300
1325
1337
1358
1410
1424
1436
1452
1505
1518


Cross-Draft
Velocity
(fpm)



240
360
820

670
570
520
730
850
910
580



Fume Hood
Capture
(%)



70
70


50
50
70
90
10
40
50



Stack
Opacity
(%)



10
20


30
20
10
0
60
40
30
.


Coke Side
Condition



Good
Fire & Smoke
Green

Fire & Smoke
Fire & Smoke
Fire & Smoke
Good
Green
Green
Green



Net Coal
Charged
(Ibs)

M*
^_
33850
34350
33950
34600
34650
33800
33550
35300
35700
35150
35550
34950



-------
                  DAILY LOG OF FUME HOOD  PERFORMANCE
         Ford Motor Company * Rouge Plant *  Dearborn,  Michigan
Date:
7-14-75
Atmospheric Pressure
Initial:
                                                               RJP
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15


Oven
No.
17
27
37
47
X57
9
19
29
39
49
X59
2
12
22
32


Schedule
Time
0800
0815
0830
0850
0905
0920
0935
0950
1005
1020
1035
1055
1110
1125
1145


Push
Time
0815
0825
0840
0907
0923
0932
0950
1022
1033
1049
1058
1110
1120
1132
1143


Cross-Draft
Velocity
(fpm)
250
210
160
350
300
510
490
270
450
210
460
350
610
890
700


Fume Hood
Capture
(%)
90
80
80
20
80
20
60
60
60
0
30
80
50
0
0


Stack
Opacity
(%)
5
5
10
0
10
60
20
0
30
0
60
5
15
0
0


Coke Side
Condition
Good
Good
Good
Green
Good
Green
Fire & Smoke
Good
Fire & Smoke
Green
Green
Good
Fire & Smoke
Fire & Smoke
Fire & Smoke


Net Coal
Charged
(Ibs)

33600
32500
32700
32850
34450
32350
31850
33000
33800
33400
31950
32100
33350
32950



-------
                  DAILY LOG  OF FUME HOOD  PERFORMANCE
         Ford Motor  Company  * Rouge Plant *  Dearborn,  Michigan
Date:
7-14-75
Atmospheric Pressure
Initial:   Rjp
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
42
X52
X62
—
4
14
24
34
44
X54
X64
6
16
26
36


Schedule
Time
1200
1215
1230
1250
1305
1320
1335
1350
1405
1425
1440
1450
1510
1530
1545


Push
Time
1230
1245
1255

1318
1338
1347
1358
1410
1424
1431
1445
1502
1514
1526


Cross-Draft
Velocity
(fpm)
620
550
900

350
390
540
1100
330
380







Fume Hood
Capture
(%)
50
30
50

80
80
80
80
50
50







Stack
Opacity
(%)
40
50
40

5
5
0
5
40
20




.


Coke Side
Condition
Fire & Smoke
Green
Fire & Smoke

Good
Good
Good
Good
Fire & Smoke
Fire & Smoke







Net Coal
Charged
(Ibs)
32900
33100
^^^

_

33150
32700
30400
33050
33700
33150
32550
32850
31450


                                                                                      o

-------
                  DAILY LOG OF FUME HOOD PERFORMANCE
         Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
7-15-75
Atmospheric Pressure
                                            Initial:
TAL
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

-
Oven
No.
36
46
X56
8
18
28
38
48
X58
^^^^
1
11
21
31
41


Schedule
Time
0800
0815
0830
0850
0905
0920
0935
0950
1005
1020
1035
1055
1110
1125
1145


Push
Time
0817
0830
0847
0920
0929
0946
0958
1027
1036

1054
1104
1125
1140
1156


Cross-Draft
Velocity
(fpm)

100
250
120
150
160
210

190

220
190
190
220
610


Fume Hood
Capture
(7.)

90
80
60
90
90
95

95

95
20
80
75
30


Stack
Opacity
(%)

0
0
20
0
20
0

0

0
40
0
10
30 •


Coke Side
Condition

Good
Good
Fire & Smoke
Good
Fire & Smoke
Good

Good

Good
Green
Good
Good
Green


Net Coal
Charged
(Ibs)

33300
32950
33700
33500
34000
33750
33650
31950

34650
33300
32250
34250
32450



-------
                  DAILY LOG  OF FUME HOOD  PERFORMANCE
         Ford Motor Company  * Rouge Plant *  Dearborn,  Michigan
Date:
7-15-75
Atmospheric Pressure
Initial:   TAL
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
X51
X61
3
13
23
33
43
X53
X63
	
5
15
25
35
45


Schedule
Time
1200
1215
1230
1250
1305
1320
1335
1350
1405
1425
1440
1450
1510
1530
1545


Push
Time
1300
1306
1325
1333
1345
1404
1409
1425
1440

1455
1507
1530
1535
1547


Cross-Draft
Velocity
(fpm)

250
270
510
240
270
580










Fume Hood
Capture
(7.)

90
60
80
90
90
95










Stack
Opacity
(%)

0
10
5
5
0
0










Coke Side
Condition

Good
Fire & Smoke
Good
Good
Good
Good










Net Coal
Charged
(Ibs)
33750
33550
33050
35050
34350
32150
34250
33050
33700
—
33450
33450
32600
33000
32750



-------
                  DAILY LOG OF FUME HOOD PERFORMANCE
         Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
         7-16-75
Atmospheric Pressure 29.70   Initial:
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15


Oven
No.
45
X55
7
17
27
37
47
X57
9
19
29
39
49
X59
2


Schedule
Time
0800
0815
0830
0850
0905
0920
0935
0950
1005
1020
1035
1055
1110
1125
1145


Push
Time
0824
0840
0853
0934
0941
0952
1006
1035
1050
1109
1123
1137
1150
1203
1217


Cross-Draft
Velocity
(fpm)
150
170
140
270
160
120
170
420
260
150
320
370
420
490
360


Fume Hood
Capture
(%)
90
90
30
90
80
95
80
90
20
95
95
95

95
90


Stack
Opacity
(%)
0
10
40
0
10
0
10
5
40
0
0
0

0
5


Coke Side
Condition
Good
Good
Green
Good
Fire & Smoke
Good
Fire & Smoke
Good
Green
Good
Good
Good

Good
Good


Net Coal
Charged
(Ibs)

«•
35450
33400
35700
35650
33800
_
35850
34450
33500
34200
35250
35550
35400



-------
                  DAILY LOG OF FUME HOOD PERFORMANCE

         Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
           7-16-75
Atmospheric Pressure 29.70   Initial:
TAL
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
12
22
32
42
X52
X62
_
4
14
24
34
44
X54
X64
6


Schedule
Time
1200
1215
1230
1250
1305
1320
1335
1350
1405
1425
1440
1450
1510
1530
1545


Push
Time
1225
1233
1317
1330
1340
1348

1403
1422
1432
1440
1449
1502
1511
1535


Cross-Draft
Velocity
(fpm)



710
450
430




540
350
410




Fume Hood
Capture
(7.)



95
95
95




95
95
95




Stack
Opacity
(%)



0
0
0




0
0
0

.


Coke Side
Condition



Good
Good
Good




Good
Good
Good




Net Coal
Charged
(Ibs)
35600
34650
34150
34000
32150
33200

33200
33900
34300
33400
33900
34550
32050
35000


                                                                                     I
                                                                                     oo
                                                                                     o

-------
                  DAILY LOG OF FUME HOOD  PERFORMANCE
         Ford Motor Company * Rouge Plant  * Dearborn, Michigan
Date:
7-17-75
Atmospheric Pressure
Initial:
                                                               RJP
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15


Oven
No.
6
16
26
36
46
X56
8
18
28
38
48
X58
—
1
11


Schedule
Time
0800
0815
0830
0850
0905
0920
0935
0950
1005
1020
1035
1055
1110
1125
1145


Push
Time
0810
0824
0840
0850
0900
0910
0958
1010
1022
1034
1045
1056

1121
1132


Cross-Draft
Velocity
(fpm)
240
210
440
400


310
320
360
170







Fume Hood
Capture
(7.)
70
80
50
70


20
60
50
70







Stack
Opacity
(7.)
10
5
35
5


70
10
5
10




•


Coke Side
Condition
Good
Good
Fire & Smoke
Good


Green
Good
Good
Good







Net Coal
Charged
fibs)



35250
34100
34650
34300
34450
35000
34450
34350
35200

32950
34800



-------
                  DAILY LOG OF FUME HOOD PERFORMANCE
         Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
7-17-75
Atmospheric Pressure
Initial:
                                                                 RJP
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
21
31' ~
41
X51
X61
3
13
23
33
43
X53
X63
—
5
15


Schedule
Time
1200
1215
1230
1250
1305
1320
1335
1350
1405
1425
1440
1450
1510
1530
1545


Push
Time
1230
1237
1245
1300
1315
1326
1342
1355
1410
1424
1441
1454

1514
1528


Cross-Draft
Velocity
(fpm)


720
630
420
240





260

700
420


Fume Hood
Capture
(%)

'
70
20
70
30





70

90
20


Stack
Opacity
(7.)


10
45
5
45





10

5
70 •


Coke Side
Condition


Good
Green
Good
Green





Good

Good
Green


Net Coal
Charged
(Ibs)
35850
34550
35150
33800
34450
34300
34450
34200
34850
34300
34400
33250

35700
35900



-------
                  DAILY LOG OF FUME HOOD  PERFORMANCE
         Ford Motor Company * Rouge Plant * Dearborn,  Michigan
Date:
       7-18-75
Atmospheric Pressure
Initial:
           RJP
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15


Oven
No.
15
25
35
45
X55
7
17
27
37
47
X57
9
19
29
39


Schedule
Time
0800
0816
0832
0848
0904
0920
0936
0952
1008
1024
1040
1056
1112
1128
1144


Push
Time
0805
0830
0840
0852
0907
0922
1017
1024
1030
1039
1048
1142
1150
1205
1215


Cross-Draft
Velocity
(fpm)
410
450
500
750
320

410
940
650
430
660



440


Fume Hood
Capture
(7.)
50
30
90
80
80

90
80
90
20
80



80


Stack
Opacity
(%)
20
45
5
5
5

5
10
5
60
5



5 '


Coke Side
Condition
Fire & Smoke
Green
Good
Good
Good

Good
Good
Good
Green
Good



Good


Net Coal
Charged
(Ibs)

35450
...
— — —
36200
3&finn
35700
34800
35200
34750
35000
34350
33500
35300
34750



-------
                  DAILY LOG OF FUME HOOD PERFORMANCE

         Ford Motor Company * Rouge Plant * Dearborn,  Michigan
Date:
7-18-75
Atmospheric Pressure
Initial:
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
49
X59
2
12
22
32
42
X52
X62
-
4
14
24
34
44


Schedule
Time
1200
1216
1232
1248
1304
1320
1336
135-2
1408
1424
1440
1456
151 2
1528
1544


Push
Time
1220
1227
1239
1250
1304
1315
1326
1332
1353

1425
1435
1440
1454
1529


Cross-Draft
Velocity
(fpm)
950
510
430
520













Fume Hood
Capture
(7.)
90
80
50
10













Stack
Opacity
(7.)
0
5
15
80










.


Coke Side
Condition
Good
Good
Fire & Smoke
Green













Net Coal
Charged
fibs)
34500
34650
34400
34700
34700
34500
35600
34750
34600

34850
34650
34350
35200
34250


                                                                                     o
                                                                                      I
                                                                                     00

-------
                  DAILY LOG OF FUME HOOD PERFORMANCE
         Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
        7-21-75
Atmospheric Pressure
Initial:
            RJP
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15


Oven
No.
14
24
34
44
X54
X64
6
16
26
36
46
X56
8
18
28


Schedule
Time
0800
0815
0830
0850
0905
0920
0935
0950
1005
1020
1035
1055
1110
1125
1145


Push
Time
0804
0825
0845
0904
0912
0920
0934
0943
0950
0955
1013
1025
1047
1059
1110


Cross-Draft
Velocity
(fpm)











680
420
360
400


Fume Hood
Capture
(7.)











20
5
20
30


Stack
Opacity
(%)











20
90
60
60 •


Coke Side
Condition











Fire & Smoke
Green
Green
Fire & Smoke


Net Coal
Charged
(Ibs)

34750
35950
35450
33800
35100
34750
36700
35700
34400
37550
36600
36750
34350
34500



-------
                  DAILY LOG OF FUME HOOD PERFORMANCE
         Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
7-21-75
Atmospheric Pressure 29.48   Initial:
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
38
48
X58
__
1
11
21
31
41
X51
X61
3
13
23
33


Schedule
Time
1200
1215
1230
1250
1305
1320
1335
1350
1405
1425
1440
1450
1510
1530
1545


Push
Time
1210
1215
1225

1236
1243
1300
1356
1409
1415
1435
1440
1454
1507
1517


Cross-Draft
Velocity
(fpm)
480
420








450
420
480
450
470


Fume Hood
Capture
(7.)
40
10








70
50
5
5
90


Stack
Opacity
m
20
80








5
50
100
100
0 .


Coke Side
Condition
Fire & Smoke
Green








Good
Fire & Smoke
Green
Green
Good


Net Coal
Charged
(Ibs)
34950
34450
35100

35000
34750
34850
36150
30700
36100
35250
36200
34960
35850
34050



-------
                  DAILY LOG OF FUME HOOD  PERFORMANCE
         Ford Motor Company * Rouge Plant *  Dearborn,  Michigan
Date:
         7-22-75
Atmospheric Pressure   29.5    Initial:
                                                                _RJP
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15


Oven
No.
33
43
X53
X63
__
5
15
25
35
45
X55
7
17
27
37


Schedule
Time
0800
0815
0830
0850
0905
0920
0935
0950
1005
1020
1035
1055
1110
1125
1145


Push
Time
0811
0823
0845
0855

0906



1020
1035
1051
1102




Cross-Draft
Velocity
(fpm)
270
330
370
580

170



490
320
200
130




Fume Hood
Capture
(7.)
0
10
10
80

80



10
40
40
70




Stack
Opacity
(7.)
5
65
25
5

5



70
40
40
5

•


Coke Side
Condition
Good
Green
Fire & Smoke
Good

Good



Green
Fire & Smoke
Fire & Smoke
Good




Net Coal
Charged
(Ibs)








36450
37750
35300
34350
34850
35250
35200



-------
                  DAILY  LOG  OF FUME  HOOD  PERFORMANCE
         Ford Motor  Company  * Rouge  Plant *  Dearborn,  Michigan
Date:
7-22-75
Atmospheric Pressure  29.5   Initial:
                                                                RJP
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
47
X57
9
19
29
39
49
X59
2
12
22
32
42
X52
X62

-
Schedule
Time
1200
1215
1230
1250
1305
1320
1335
1350
1405
1425
1440
1450
1510
1530
1545


Push
Time

1236
1247
1255
1306


1342
1359
1415
1445
1454





Cross-Draft
Velocity
(fpm)

510
570
360
390


740
370
780
520
460





Fume Hood
Capture
(7.)

80
80
20
20


10
90
10
10
40





Stack
Opacity
(%)

5
5
80
60


50
0
80
80
50





Coke Side
Condition

Good
Good
Green
Fire & Smoke


Green
Good
Green
Green
Fire & Smoke





Net Coal
Charged
(Ibs)
35300
36250
34,950
35350
35200
35350
35300
33850
35000
34800
34700
34800
34900
35050
35600


                                                                                      00
                                                                                      oo

-------
                  DAILY LOG OF FUME HOOD  PERFORMANCE
         Ford Motor Company * Rouge Plant * Dearborn,  Michigan
Date:
7-23-75
Atmospheric Pressure
Initial:
                                                                GJS
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15


Oven
No.
X62
--
4
14
24
34
44
X54
X64
6
16
26
36
46
X56


Schedule
Time
0800
O815
0830
OS50
0905
0920
0935
0950
1005
1020
1035
1055
1110
1125
1145


Push
Time



0922
0936
0947
0957










Cross-Draft
Velocity
(fpm)



400
400
500
450










Fume Hood
Capture
(7.)



80
60
80
40










Stack
Opacity
(7.)



0
20
0
20







•


Coke Side
Condition



Good
Green
Good
Fire & Smoke










Net Coal
Charged
(Ibs)


34750
35200
35100
35900
35650
35450
36000
34150
35400
35600
34950
35000
34100



-------
                  DAILY LOG OF FUME  HOOD  PERFORMANCE
         Ford Motor Company * Rouge  Plant *  Dearborn,  Michigan
Date:
7/23/75
Atmospheric Pressure
Initial:   GJS
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
8
18
28
38
48
X58
—
1
11
21
31
41
X51
X61
3


Schedule
Time
1200
1215
1230
1250
1305
1320
1335
1350
1405
1425
1440
1450
1510
1530
1545


Push
Time


1303
1314
1326
1337











Cross-Draft
Velocity
(fpm)


425
600
500
380











Fume Hood
Capture
m


80
80
40
80











Stack
Opacity
(%)


0
0
20
0











Coke Side
Condition


Good
Good
Fire & Smoke
Good











Net Coal
Charged
(Ibs)
34950
35200
35450
35200
35050
34700

33750
34300
34950
33900
35250
35150
35150
—


                                                                                     VO
                                                                                     O

-------
                  DAILY LOG OF  FUME  HOOD PERFORMANCE
         Ford Motor Company * Rouge  Plant * Dearborn, Michigan
Date:
9-3-75
Atmospheric Pressure   29.4    Initial:'   Rjp
Push
16
17
IS
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
36
46
X56
8
18
28
38
48
X58
—
1
11
21
31
41


Schedule
Time
1200
1215
1230
1250
1305
1320
1335
1350
1405
1425
1440
1450
1510
1530
1545


Push
Time




1324
1336
1343










Cross-Draft
Velocity
(fpm)




660
170











Fume Hood
Capture
(%)




80
45











Stack
Opacity
(%>




30
50








•


Coke Side
Condition




Good
Fire & Smoke











Net Coal
Charged
(Ibs)

















                                                                                      o

                                                                                      VO

-------
                  DAILY LOG OF FUME HOOD  PERFORMANCE

         Ford Motor Company * Rouge Plant *  Dearborn,  Michigan
Date:
         9-4-75
Atmospheric Pressure
Initial:
                                         R.TP
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15


Oven
No.
41
X51
X61
3
13
23
33
43
X53
X63
—
5
15
25
35


Schedule
Time
0800
0815
0830
0850
0905
0920
0935
0950
1005
1020
1035
1055
1110
1125
1145


Push
Time
0812
0829
0851
0901
0939
0953











Cross-Draft
Velocity
(fpm)

Calm
Calm
210
Calm
430











Fume Hood
Capture
(7.)
0
40
90
5
50
85











Stack
Opacity
(%)
0
40
10
60
40
20











Coke Side
Condition
F i rp ft Smnkp
Fire & Smoke
Good
Green
Fire & Smoke
Good











Net Coal
Charged
(Ibs)

















                                                                                      o
                                                                                      I
                                                                                      VO

-------
                  DAILY LOG OF FUME HOOD PERFORMANCE

         Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
9-4-75
Atmospheric Pressure
Initial:   RJP
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
45
X55
7
17
27
37
47
X57
9
19
29
39
49
X59
2


Schedule
Time
1200
1215
1230
1250
1305
1320
1335
1350
1405
1425
1440
1450
1510
1530
1545


Push
Time



1300
1306
1314
1325
1354
1403
1410
1425
1434
1503
1515
1527


Cross-Draft
Velocity
(fpm)










410
720
180
220
310


Fume Hood
Capture
(%)










15

15

15


Stack
Opacity
(7.)










65

60

80 •


Coke Side
Condition

Fire & Smoke
Good
Fire & Smoke
Fire & Smoke
Green
Fire & Smoke
Good
Green
Green
Green
Green
Green
Good
Green


Net Coal
Charged
(Ibs)

















                                                                                      n

                                                                                      \o
                                                                                      OJ

-------
                  DAILY  LOG  OF FUME  HOOD  PERFORMANCE

         Ford Motor Company  * Rouge  Plant * Dearborn, Michigan
Date:  9-5-75
Atmospheric Pressure 29.52   Initial:
RGK
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15


Oven
No.

-

32
42
X52
X62
_
4
14
24
34
44
X54
X64


Schedule
Time
0800
0815
0830
0850
0905
0920
0935
0950
1005
1020
1035
1055
1110
1125
1145


Push
Time



0904
0916
0930











Cross-Draft
Velocity
(fpm)



222
121
150











Fume Hood
Capture
(%)



70
70
80











Stack
Opacity
(7.)



5
5
<5








•


Coke Side
Condition



Fire & Smoke
Fire & Smoke
Good











Net Coal
Charged
dbs)

















                                                                                      to
                                                                                      .p-

-------
                  DAILY LOG OF FUME HOOD  PERFORMANCE
         Ford Motor Company * Rouge Plant * Dearborn,  Michigan
Date:
9/5/75
Atmospheric Pressure  29.38    Initial:
                                                               RGK
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
6
16
26
36
46
X56
8
18
28
38
48
X58
—
1
11


Schedule
Time
1200
1215
1230
1250
1305
1320
1335
1350
1405
1425
1440
1450
1510
1530
1545


Push
Time




1250
1306
1319
1331









Cross-Draft
Velocity
(fpm)




502
750
1000
1100









Fume Hood
Capture
m




20
30
70
50









Stack
Opacity
a>




50
40
15
30






•


Coke Side
Condition




Green
Green
Fire & Smoke
Green






-


Net Coal
Charged
(Ibs)

















                                                                                      o

                                                                                      vO
                                                                                      Ui

-------
                   DAILY  LOG OF FUME HOOD PERFORMANCE
         Ford Motor  Company * Rouge Plant * Dearborn, Michigan
Date:
9-8-75
Atmospheric Pressure
Initial:
RJG
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15


Oven
No.
X58
^^^
1
11
21
31
41
X51
X61
3
13
23
33
43
X53


Schedule
Time
0800
0815
0830
0850
0905
0920
0933
0950
1005
1020
1035
1055
1110
1125
1145


Push
Time








1003
1036
1102
1110
1123
1135
1151


Cross-Draft
Velocity
(fpm)








440
973
728
678
900
693
642


Fume Hood
Capture
(%)








90
20
20
10
75

80


Stack
Opacity
<%)








5
60
40
70
<5

5 .


Coke Side
Condition






•

Good
Fire & Smoke
Fire & Smoke
Green
Good
Good
Good


Net Coal
Charged
(Ibs)

















                                                                                      vo
                                                                                      Oi

-------
                  DAILY LOG  OF  FUME  HOOD PERFORMANCE
         Ford Motor Company  * Rouge  Plant * Dearborn, Michigan
Date:
9/8/75
Atmospheric Pressure
Initial:
                                                                 RJG
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
X63
^^^
5
15
25
35
45
X55
7
17
27
37
47
X57
9


Schedule
Time
1200
1215
1230
1250
1305
1320
1335
1350
1405
1425
1440
1450
1510
1530
1545


Push
Time
_


1326
1337
1344
1403
1411
1429








Cross-Draft
Velocity
(fpm)



1127
892
1034
892
920
1006








Fume Hood
Capture
(%)



80
20
80
20

75








Stack
Opacity
(%)



5
60
5
50

15





•


Coke Side
Condition



Good
Green
Good
Green
Fire & Smoke
Fire & Smoke








Net Coal
Charged
(Ibs)

















                                                                                      \o

-------
                  DAILY  LOG  OF  FUME  HOOD  PERFORMANCE

         Ford Motor  Company  * Rouge  Plant *  Dearborn,  Michigan
Date:
9/9/75
Atmospheric Pressure
Initial:
RJG
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15


Oven
No.
9
19
29
39
49
X59
2
12
22
32
42
X52
X62
—
4


Schedule
Time
0800
0815
0830
0850
0905
0920
0935
0950
1005
1020
1035
1055
1110
1125
1145


Push
Time
0823
0918
0931

0959
1022
1045










Cross-Draft
Velocity
(fpm)
300
	
577

360
568











Fume Hood
Capture
(7.)
80
—
—

70
—











Stack
Opacity
(7.)
5
_
—

20
—








•


Coke Side
Condition
Good
Fire & Smoke
Fire & Smoke

Fire & Smoke
Fire & Smoke











Net Coal
Charged
(Ibs)

















                                                                                      o
                                                                                      I
                                                                                      VO
                                                                                      00

-------
                  DAILY LOG OF FUME HOOD  PERFORMANCE

         Ford Motor Company * Rouge Plant *  Dearborn, Michigan
Date:   9-9-75
Atmospheric Pressure
Initial:   RJG
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
14
24
34
44
X54
X64
6
16
26
36
46
X56
8
18
28


Schedule
Time
1200
1215
1230
1250
1305
1320
1335
1350
1405
1425
1440
1450
1510
1530
1545


Push
Time






1405










Cross-Draft
Velocity
(fpm)






450
450
450
450
450






Fume Hood
Capture
m

















Stack
Opacity
(i)












"

•


Coke Side
Condition

















Net Coal
Charged
fibs)

















                                                                                      o
                                                                                      I
                                                                                      vo
                                                                                      to

-------
                  DAILY LOG OF FUME HOOD PERFORMANCE

         Ford Motor Company * Rouge Plant *  Dearborn,  Michigan
Date:
9-10-75
Atmospheric Pressure
Initial:
                                                               RJG
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15


Oven
No.
28
38
48
X58
_
1
11
21
31
41
X51
X61
3
13
23


Schedule
Time
0800
0815
0830
0850
0905
0920
0935
0950
1005
1020
1035
1055
1110
1125
1145


Push
Time
0822
0835



1005
1017
1034






1155


Cross-Draft
Velocity
(fpm)
130
80



110
80
170






130


Fume Hood
Capture
(I)
90
25



40
80
40






10


Stack
Opacity
(I)
<5




50
10
50






75 .


Coke Side
Condition
Good
Fire & Smoke



Fire & Smoke
Good
Fire & Smoke






Green


Net Coal
Charged
(Ibs)

















                                                                                      o
                                                                                      o

-------
                  DAILY LOG OF FUME HOOD PERFORMANCE
         Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
9-10-75
Atmospheric Pressure
Initial:
                                                                RJG
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
33
43
X53
X63
—
5
15
25
35
45
X55
7
17
27
37


Schedule
Time
1200
1215
1230
1250
1305
1320
1335
1350
1405
1425
1440
1450
1510
1530
1545


Push
Time
1212
1224





1406
1414
1427







Cross-Draft
Velocity
(fpm)
160
270





170
380
420







Fume Hood
Capture
(7.)
80
80





10
90
10







Stack
Opacity
(%)
5
5





70
5
65




-


Coke Side
Condition
Good
Good





Green
Good
Green







Net Coal
Charged
(Ibs)

















                                                                                     o

                                                                                     I-"
                                                                                     o

-------
                   DAILY  LOG  OF FUME HOOD PERFORMANCE
         Ford Motor  Company  * Rouge Plant * Dearborn, Michigan
Date:   9/11/75
Atmospheric Pressure  29. 2    Initial:  RJG
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

.
Oven
No.
37
47
x57
9
19
29
39
49
x59
2
12
22
32
42
X52


Schedule
Time
0800
0815
0830
0850
0905
0920
0935
0950
1005
1020
1035
1055
1110
1125
1145


Push
Time
0840
0851
0908






1040
1051
1117





Cross-Draft
Velocity
(fpm)
200
120
50






130
125
200





Fume Hood
Capture
(%)
15
80
25






25
30
10





Stack
Opacity
(%)
70
5
50






65
50
70


.


Coke Side
Condition
green
good
green



•


fire Smoke
fire &
smoke
green





Net Coal
Charged
(Ibs)

















                                                                                      o
                                                                                      NJ

-------
                  DAILY LOG OF FUME HOOD PERFORMANCE

         Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
9/11/75
Atmospheric Pressure  29.2   Initial:
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
x62
_ _ _
4
14
24
34
44
X54
x64
6
16
26
36
46
x56


Schedule
Time
1200
1215
1230
1250
1305
1320
1335
1350
1405
1425
1440
1450
1510
1530
1545


Push
Time





1405
1417
1424









Cross-Draft
Velocity
(fpm)





130
150
120









Fume Hood
Capture
(%)





50
90
50









Stack
Opacity
(%)





40
5
30









Coke Side
Condition





fire & smoke
good
fire & smoke









Net Coal
Charged
(Ibs)

















                                                                                     o
                                                                                     I

-------
                   DAILY  LOG OF FUME HOOD PERFORMANCE
         Ford Motor  Company * Rouge Plant * Dearborn, Michigan
Date:   9/12/75
Atmospheric Pressure
Initial: RJG
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15


Oven
No.
x56
8
18
28
38
48
x58
_ _ _ _
1
11
21
31
41
X51
x61


Schedule
Time
0800
0815
0830
0850
0905
0920
0935
0950
1005
1020
1035
1055
1110
1125
1145


Push
Time

0828



0956
1009






1225
1238


Cross-Draft
Velocity
(fpm)

490



420
490






890
1300


Fume Hood
Capture
(%)

75



50
70






50
75


Stack
Opacity
(%)

5



30
10






20
5


Coke Side
Condition

good



fire & smoke
fire & smoke






fire & smoke
good


Net Coal
Charged
(Ibs)

















                                                                                       CD

                                                                                       t->
                                                                                       o

-------
                  DAILY LOG OF FUME HOOD PERFORMANCE
         Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
9/15/75
Atmospheric Pressure  29.70  Initial:
                                                                 RGK
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15


Oven
No.


45
x55
7
17
27
37
47
x57
9
19
29
39
49


Schedule
Time
0800
0815
0825
0848
0904
0920
0936
0952
1008
1024
1040
1056
1112
1128
1200


Push
Time


0825



0955
1002
1010








Cross-Draft
Velocity
(fpm)


158



420
516
. 427








Fume Hood
Capture
m


70



15
30
90








Stack
Opacity
(I)


5



50
30
5





•


Coke Side
Condition


fire and
smoke



green
green
good








Net Coal
Charged
(Ibs)

















                                                                                      o
                                                                                      U1

-------
                  DAILY LOG  OF FUME  HOOD  PERFORMANCE
         Ford Motor Company  * Rouge  Plant * Dearborn, Michigan
Date:
9/15/75
Atmospheric Pressure  29.7
Initial:  RGK
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
x59
2
12
22
32
42
x52
x62
4
14
24
34
X61
44



Schedule
Time
1216
1232
1248
1250
1304
1336
1352
1408
1424
1440
1456
1512
1528
1544



Push
Time

1223
1226
1259
1324


1425
1450
1456







Cross-Draft
Velocity
(fpm)

828
542
797
0


240
388
350







Fume Hood
Capture
(%)

80
60
20
20


80
85
60







Stack
Opacity
(%)

25
15
40
30


10
5
30




•


Coke Side
Condition

lire and
smoke
;reen
green
green


good
good
fire and
smoke







Net Coal
Charged
(Ibs)


















-------
                   DAILY LOG OF FUME HOOD PERFORMANCE
          Ford Motor Company * Rouge Plant * Dearborn, Michigan
 Date:
9/16/75
Atmospheric Pressure  29.51   Initial:
RGK
Push
1*
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

Oven
No.
X54
X64
6
16
26
36
46
X56
X66
8
18
28
38
48
X58
1

Schedule
Time
0745
0808
0824
0880
0856
0912
0928
1044
1000
1016
1032
1048
1004
1120
1136
1152

Push
Time
0834
0848
0855














Cross-Draft
Velocity
(fpm)
315
196
196














Fume Hood
Capture
(7.)
80
70
80














Stack
Opacity
(%)
20
30
5














Coke Side
Condition
good
fire and
smoke
good














Net Coal
Charged
(Ibs)

















                                                                                      o
Last push of previous  shift,

-------
                           APPENDIX  H




            DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE








     This appendix contains all field data pertaining to the




scrubber operating characteristics recorded when the Clayton




engineer-observer was on-site  and not recording fume hood




performance data.  Because these data are somewhat redundant




with the scrubber inlet source sampling data, and because




scrubber operating parameters are quite constant from day to




day, these data are not recorded for each push.

-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE
           Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
8-16-74
Atmospheric Pressure:  30.2   Initial:  RJP
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
IS

,
Oven
Mo.
44
X54
X64
6
16
26
36
46
X56
8
18
28
38
48
X58


Push
Time




0906
1004
1016
1026
1038
1056
1103
1114
1128
1138



• Inlet Conditions
Dry
Bulb
(°F)






178
158
158



198
192



Wet
Bulb
(°F)






108
106
106



114
109



Static
Pressure
<"HaO)






-4.5
-5.5
-5.5



-5.0
-5.0



Velocity
Pressure
<"H20)






1.40
1.50
1.50



1.35
1.40


•
Throat Conditions
Pressure
Drop
<"H20)




41
40



41
42
41





Water
Pressure
(psl)




41
41



41
41
41





Water
Temp.
(°F)




84












Outlet Conditions
Dry
Bulb
(°F)




74
82



82
80
82





Wet
Bulb
(°F)




72
80



80
78
80





Static
Pressure
C'H20)




-59.8
-63.9



-59.8
-59.8
-62.6





Reclrculated
Water
Flow
(gpm)




860
860
860
860
860
860
860
860
860 -
860



Fan
Motor
Current
(amp)




240
240
240
240
240
240
240
240
240
240




-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE
           Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
         8-16-74
Atmospheric Pressure:  30.2   Initial:   Rjp
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
— —
1
11
21
31
41
X51
X61
3
13
23
33
43
X53
X63


Push
Time

1242
1252
1303
1314
1328
1340
1400
1407
1420
1432
1443
1453




Inlet Conditions
Dry
Bulb
<°F>



210
200
184



.
210
210
210




Wet
Bulb
<°F>



110
109
106




112
89
106




Static
Pressure
C'H^O)

•

-4.5
-2.0
-4.5




-4.5
-2.0
-4.5




Velocity
Pressure
<"H20)



1.35
0.12
1.35




1.35
0.12
1.50




Throat Conditions
Pressure
Drop
<"H20>

41
41



41
41
41
41







Water
Pressure
(psi)

41
41



41
41
41
41







Water
Temp .
<°F)

84















Outlet Conditions
Dry
Bulb
<°F)

82
84



82
84
85
84







Wet
Bulb
(°F)

80
80



80
81
82
82







Static
Pressure
("HaO)

-61.2
-59.8



.59.8
-63.9
-63.9
-63.9







Recirculated
Water
Flow
(gpn)

860
860
860
860
860
860
860
860
860
860
860
860




Fan
Motor
Current
(amp)

240
240
240
120
240
240
240
240
240
240
120
240




P3
N>

-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE
           Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
         8-19-74
Atmospheric Pressure:  30.1   Initial:
MRP
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

t*
Oven
Mo.





5
15
25
35
45
X55
7
17
27
37


Push
Time





0935
0948
1000
1010
1025
1035
1045
1055
11X0
1125


• Inlet Conditions
Dry
Bulb
CF>





220
190
200
180
140
140



190
.

Wet
Bulb
(°F)





160
160
160
100
85
85



106


Static
Pressure
<"HZ0)

•



-4.5
-5.0
-5.0
-1.8
-1.8
-1.8



-1.8


Velocity
Pressure
("HaO)





1.35
1.50
1.35
0.09
0.09'
0.09



0.10


Throat Conditions
Pressure
Drop
<"H20)











41
41
5



Water
Pressure
(psi)







41
41
41
41
41
41
41
41


Water
Temp .
<°F)







78






79


Outlet Conditions
Dry
Bulb
(°F)











80
86
76



Wet
Bulb
<"F)











77
79
72



Static
Pressure
<"H20)











-61.2
-59.8
-10.9



Recirculated
Water
Flow
(gpm)





860
860
860
860
860
860
860
860 •
860
860


Fan
Motor
Current
(amp)





240
240
240
120
120
120
240
240
120
120


                                                                                            35
                                                                                            i

-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE
           Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
8-19-74
Atmospheric Pressure:  30.i    Initial:
NRD
Push
.16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.







X59
2
12
22
32
42
X52
X62


Push
Time







1420
1445
1500
1515
1533
1543




Inlet Conditions
Dry
Bulb
(°F)







160


210
200
190


.

Wet
Bulb
<°F)







110


106
104
104




Static
Pressure
<"HaO)

•





-1.8


-4.5
-1.8
-1.8




Velocity
Pressure
("H20)







0.1


1.35
0.12
0.12




Throat Conditions
Pressure
Drop
<"H20)







5
41
41







Water
Pressure
(psl)







41
41
41







Water
Temp .
<°F)
.







80








Outlet Conditions
Dry
Bulb
<"F)







82
82
88
1






Wet
Bulb
<°F)







72
72
76







Static
Pressure
<"HZ0)







-12.2
-54.4
-54.4







Reclrculated
Water
Flow
(gpm)







860
860
860
860
860
860




Fan
Motor.
Current
(amp)







120
240
240
240
120
120




33
J>

-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE
           Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
8-21-74
Atmospheric Pressure:  30.3   Initial:  MRP
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

.
Oven
Mo.
3
13
23
33
43
X53
X63
—
5
15
25
35
45
X55
7


Push
Time
0815
0826
0846
0906
0927
0937
0950

1000
1020
1033
1047
1057
1105
1115


• Inlet Conditions
Dry
Bulb
(°F)
210
200
180
180






206
186





Wet
Bulb
CF)
120
132
104
104






140
104





Static
Pressure
<"HaO)
4.5
•4.5
4.5
1.8






4.5
1.8





Velocity
Pressure
<"HaO)
1.35
1.35
1.35
0.10






1.35
0.08





Throat Conditions
Pressure
Drop
<"H20)




6
6
6

41
41


6
6
41


Water
Pressure
(psi)
41
41
41
41
41
41
41

41
41
41
41
41
41
41


Water
Temp.
<°F)




76









78


Outlet Conditions
Dry
Bulb
CF)




79
80
79

84
84


82
82
84


Wet
Bulb
(°F)




78
76
77

80
79


79
78
80


Static
Pressure
("H,0)




6.8
6.8
6.8

61.2
61.2


6.8
6.8
61.2


Recirculated
Water
Flow
(gpm)
860
860
860
860
860
860
860
•
860
860
860
860
860 •
860
860


Fan
Motor
Current
(amp)
240
240
240
120
120
120
120

240
240
240
120
120
120
240


                                                                                              PC
                                                                                              m

-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE
           Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
8-21-74
Atmospheric Pressure:   30.3   Initial:
MRP
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
17
27
37
47
X57
9
19
29
39
49
X59
2
12
22
32


Push
Time
1209
1215
1225
1245
1306
1317
1327
1342
1401
1412
1420
1434
1440
1458
1517


Inlet Conditions
Dry
Bulb
(°F)



204
160




180
168
225
218




Wet
Bulb
(°F)



106
104




104
102
104
103




Static
Pressure
(MHtO)



1.8
1.8




1.8
1.8
4.5
4.5




Velocity
Pressure
("H20)



0.1
0.1




0.1
0.1
1.35
1.35




Throat Conditions
Pressure
Drop
(MH20)
6
41
41


41
41
6.5
6.5




41
41


Water
Pressure
(psi)
41
41
41
41
41
41
41
41
41
41
41
41
41
41
41


Water
Temp.
<°F)


79





79







.
Outlet Conditions
Dry
Bulb
(°F)
82
84
86


84
86
82
84




86
81


Wet
Bulb
<°F)
79
60
79


79
82
78
78




82
74


Static
Pressure
("H*0)
6.8
61.2
61.2


61.2
58.5
10.9
10.9




61.2
61.2


Recirculated
Water
Flow
(gpm)
860
860
860
860
860
860
860
860
860
flfiO
860
ftftn
860
860
860


Fan
Motor
Current
(amp)
120
240
240
120
120
240
240
120
120
120
120
240
240
240
240



-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE
           Ford Motor Company * Rouge Plant * Dearborn, Michigan
Data:
         8-22-74
Atmospheric Pressure:  30.2   Initial:
MRP
Push
1
2
3
4
S
6
7
8
9
10
11
12
13
14
15

.
Oven
No.
32
42
X52
X62
—
4
14
24
34
44
X54
X64
6
16
26


Push
Time
0813
0843
0903
0920

0931
0948
1003
1021
1043
1053
1108
1120
1131
1142


• Inlet Conditions
Dry
Bulb
CF)
170
160
144
124

210
205
184
187
164







Wet
Bulb
CF)
92
94
93
86

105
105
96
104
97







Static
Pressure
<"H40)
1.8
' 1.8
1.8
1.8

4.5
4.5
5.0
1.8
1.8







Velocity
Pressure
("H20)
0.1
0.1
0.1
0.1

1.35
1.35
1.35
0.1
0.1







Throat Conditions
Pressure
Drop
("H20)










6
6
41
41
41


Water
Pressure
(P8i)
41
41
41
41

41
41
41
41
41







Water
Temp.
<°F)
75








76







Outlet Conditions
Dry
Bulb
CF)










79
79
84
83
84


Wet
Bulb
CF)










78
75
78
78
79


Static
Pressure
C'HiO)
10.9









10.9
10.9
58.5
61.2
61.2


Recirculated
Water
Flow
(gpo)
860
860
860
860

860
860
860
860
860
860
860
860 '
860
860


Fan
Motor
Current
(amp)
120
120
120
120

240
240
240
120
120
120
120
240
240
240


33
-j

-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE

           Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
          8-22-74
Atmospheric Pressure:  30.2   Initial:
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
36
46
X56
8
18
28
38
48
X58
—
1
11
21
31
41


Push
Time
1151
1242















Inlet Conditions
Dry
Bulb
<°F)

















Wet
Bulb
(°F)

















Static
Pressure
<"HaO)

•





•









Velocity
Pressure
C'H20)

















Throat Conditions
Pressure
Drop
("H20)
6
















Water
Pressure
(Psl)
41
















Water
Temp.
<-F)

















Outlet Conditions
Dry
Bulb
<°F)
90
















Wet.
Bulb
<°F)
77
















Static
Pressure
<"HtO)
10.8
















Recirculated
Water
Flow
(gpn)
860
















Fan
Motor
Current
(amp)
120
Off
Off
Off
Off
Off
Off
Off
Off

Off
Off
Off
Off
Off


                                                                                              SB
                                                                                               i
                                                                                              oo

-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE
           Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
8-23-74
Atmospheric Pressure:  30.1   Initial:
                                                                  MRP
Piish
1
2
3
4
5
6
7
8
9
10
11
12
13
14
IS


Oven
Mo.
41
X51
xfil
3
13
23
33
43
X53
X63
—
5
15
25
35


Push
Time



1033
1043






1055
1112
1120
1135


• Inlet Conditions
Dry
Bulb
<°F)











208
198
201
180
.

Wet
Bulb
<°F)











114
99
104
100


Static
Pressure
<"HaO)











4.5
5.0
4.5
1.8


Velocity
Pressure
<"H20)









•

1.35
1.35
1.35
0.1


Throat Conditions
Pressure
Drop
<"H20)



41
41












Water
Pressure
(psl)



41
41












Water
Temp .
<°F)



77













Outlet Conditions
Dry
Bulb
(°P>



88
84












Wet
Bulb
(°F>



79
79
•











Static
Pressure
<"H,0>



58.5
58.5












Reclrculated
Water
Flow
(gP«)



860
860






860
860'
860
860


Fan
Motor
Current
(amp)



240
240






240
240
240
120


                                                                                              re
                                                                                              \O

-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE

           Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
8-23-74
Atmospheric Pressure:  30.1   Initial:  MRP
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
45
X55
7
17
27
37
47
X57
9
19
29
39
49
K59
2


Push
Time
1123
1130
1141
1249
1258
1322
1338
1356
1422
1430
1443
1454
1506
1528
1550


Inlet Conditions
Dry
Bulb
<°F)








300
191
202
160
160
125

.

Wet
Bulb
<°F)








125
140
130
104
98
85



Static
Pressure
("HiO)

•






4.5
4.5
4.5
1.8
1.8
1.8



Velocity
Pressure
<"1UO)








1.35
1.35
1.35
0.1
0.1
0.1



Throat Conditions
Pressure
Drop
<"H20)
6.5
6.5
41
41
41
6.5
6.5
6.5






41


Water
Pressure
(psi)
41
41
41
41
41
41
41
41






41


Water
Temp.
<°P>
.
77





77






77


Outlet Conditions
Dry
Bulb
<°F)
85
84
87
85
85
81
81
84






86


Wet
Bulb
<°F>
80
79
81
80
80
79
78
76






81


Static
Pressure
C'H.O)
9.5
10.9
61.2
58.5
58.5
9.5
9.5
9.5






58.5


Recirculated
Water
Flow
(gpm)
860
860
860
860
860
860
860
860
860
860
860
860
860
860
860


Fan
Motor
Current
(amp)
120
120
240
240
240
120
120
120
240
240
240
120
120
120
240


                                                                                              a

                                                                                              i-"
                                                                                              o

-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE
           Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
8-26-74
Atmospheric Pressure:  30.1   Initial:
MRP
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

- - . .
Oven
No.
2
12
22
32
42
X52
X62
—
4
14
24
34
44
X54
X64


Push
Time
0825
0830
0855
0912
0930
0944
1002

1010
1031
1041
1055
1110
1120
1130


• Inlet Conditions
Dry
Bulb
<°F)








190
188
196
186
178
142
140


Wet
Bulb
<°F)








95
88
90
88
87
88
88


Static
Pressure
<"HftO)

'






4.5
4.5
4.5
5.5
1.8
1.8
1.8


Velocity
Pressure
("lUO)








1.35
1.35
1.35
1.35
0.08
0.08
0.08


Throat Conditions
Pressure
Drop
<"H20)
41
41
41
41
6.5
6.5
6.5










Water
Pressure
(psi)
41
41
41
41
41
41
41










Water
Temp.
<°F)
75







75








Outlet Conditions
Dry
Bulb
(°F)
82
82
80
79
75
76
77










Wet
Bulb
(°F)
80
75
76
75
72
73
74










Static
Pressure
("H.O)
55.8
55.8
58.5
58.5
10.9
10.9
10.9










Recirculated
Water
Flow
(gpm)
860
860
860
860
86O
860
860

860
860
860
860
860'
860
860


Fan
Motor
Current
(amp)
240
240
240
240
120
120
120

240
240
240
240
120
120
120



-------
                 DAILY  LOG  OF SCRUBBER SYSTEH  PERFORMANCE
           Ford Motor Company * Rouge Plant  *  Dearborn,  Michigan
Date:
8-26-74
Atmospheric Pressure:  30.l   Initial:
                                                                  MRD
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
6
16
26
36
46
X56
8
18
28
38
48
X58
-7-
1
11


Push
Time
1210
1226
1259
1310
1323
1342
1350
1407
1417
1429
1444
1505

1515
1530


Inlet Conditions
Dry
Bulb
<°F>






192
214
196
186
168
146





Wet
Bulb
<°F)






102
94
92
92
90
88





Static
Pressure
<"HA0)

•




4.5
4.5
4.5
1.8
1.8
1.8





Velocity
Pressure
("HjO)






1.35
1.35
1.35
0.06
0.08
0.08





Throat Conditions
Pressure
Drop
C'HzO)
41
41
41
6.5
6.5
6.5







41
41


Water
Pressure

41
41
41
41
41
41







41
41


Water
Temp.
<°F)
77












81



Outlet Conditions
Dry
Bulb
<°F)
83
85
83
80
81
84







91
90


Wet
Bulb
(°F)
80
80
79
77
78
77







82
82


Static
Pressure
("HaO)
58.5
58.5
61.2
9.5
9.5
9.5







57.1
57.1


Recirculatad
Water
Flow
(gpm)
860
860
860
860
860
860
860
860
860
860
860
860

860
860


Fan
Motor
Current
(amp)
240
240
240
120
120
120
240
240
240
120
120
120

240
240


                                                                                              *

                                                                                              I-"
                                                                                              NJ

-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE
           Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
8-27-74
Atmospheric Pressure:  30.0   Initial:   RJP
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

.
Oven
No.
11
21
31
41
X51
X61
3
13
23
33
43
X53
X63
—
5


Push
Time
0819
0827
0914
0923
0937
0948
1002
1017
1029
1040
1048
1058
1124

1134


• Inlet Conditions
Dry
Bulb
<°F)

















Wet
Bulb
<°F)

















Static
Pressure
<"H40)

'















Velocity
Pressure
C'HzO)

















Throat Conditions
Pressure
Drop
<"H20)
9.5






41
42
41




41


Water
Pressure

41






41
41
41




41


Water
Temp.
<°P>
77






77
78
77




77


Outlet Conditions
Dry
Bulb
<°F>
82






80
82
80




82


Wet
Bulb
<°F)
78






77
80
78




80


Static
Pressure
<"H*0)
6






58.5
59.8
57.1




58.5


Recirculated
Water
Flow
(gp»)
860
860
860
860
860
860
860
865
860
860
860
860
860*

860


Fan
Motor
Current
(amp)
120
120
120
120
120
120
120
240
240
240
120
120
120

240



-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE
           Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
         8-27-74
Atmospheric Pressure:  30.0    Initial:   RJP
Push
1-6
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
15
25
35
45
X55
7
17
27
37
47
X57
9
19
29
39


Push
Time
1210
1223
1243
1252
1305
1318
1327
1346
1356
1405
1419
1431
1444
1455
1512


Inlet Conditions
Dry
Bulb
(°F)
186
196
186
96
184
204
210
212
154
150
142






Wet
Bulb
(°F)
82
90
82
72
80
90
92
92
76
74
74






Static
Pressure
<"H£0)
-5.0
'-4.5
-4.5
-2.0
-4.5
-4.5
-4.5
-4.5
-2.0
-2.0
-2.0






Velocity
Pressure
("H20)
1.35
1.40
1.35
0.13
1.40
1.40
1.50
1.60
0.13
0.13
0.13






Throat Conditions
Pressure
Drop
<"H20)











41
41
41
41


Water
Pressure
(psi)











41
41
41
41


Water
Temp.
(*F)











78
78
77
77


Outlet Conditions
Dry
Bulb
<°F)











80
80
82
82


Wet
Bulb
<°F)











78
77
80
80


Static
Pressure
C'H.O)











-57.1
-58.5
-57.1
-57.1


Recircnlated
Water
Flow

-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE
           Ford Motor Company * Rouge Plant  * Dearborn,  Michigan
Date:
         8-28-74
Atmospheric Pressure:   30.0   Initial:   RJP
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15


Oven
No.
39
49
X59
2
12
22
32
42
X52
X62

4
14
24
34


Push
Time
0820
0829
0838
0851
0904
0919
0931
0943
0952
1013

1020
1032
1051
1105


• Inlet Conditions
Dry
Bulb
<°F)














210
.

Wet
Bulb
(°F)














92


Static
Pressure
<"H£0)

•












-4.5


Velocity
Pressure
<"H20)














1.45


Throat Conditions
Pressure
Drop
<"H20)
6
6
6
41
41
41
41
6
6
6

41
41
41



Water
Pressure
(psi)
41
41
41
41
41
41
41
41
41
41

41
41
41



Water
Temp.
<°F)
72
72
72
72
72
72
72
72
72
72

73
72
72



Outlet Conditions
Dry
Bulb
<°F)
76
74
74
77
77
78
77
74
74
74

76
76
76



Wet
Bulb
CF)
74
72
72
74
74
75
74
72
72
72

74
73
74



Static
Pressure
("H.O)
-9.5
-10.9
-10.9
-59.8
-59.8
-59.8
-57.1
-9.5
-9.5
-9.5

-57.1
-57.1
-58.5



Recirculated
Water
Flow
(gpm)
865
865
865
865
865
865
865
865
865
865

865
865'
865
865


Fan
Motor
Current
(amp)
120
120
120
240
240
240
240
120
120
120

240
240
240
240


                                                                                              SB

                                                                                              !-•
                                                                                              in

-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE
           Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
          8-28-74
Atmospheric Pressure:  30.0   Initial:   Rjp


Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
Mo.
44
X54
X64
6
16
26
36
46
X56
8
18
28
38
48
X58


Push
Time
1234
1245
1254
1306
1319
1326
1336
1345
1352
1411
1422
1442
1451
1502
1511


Inlet Conditions
Dry
Bulb
<°F)
179
145
140
235
250
200
160
166
170
230
250
180
165
160
156
.

Wet
Bulb
<°F>
85
76
78
98
98
86
90
82
88
95
99
84
82
80
80


Static
Pressure
<"HaO)
-2.0
-2.0
-2.0
-4.5
-5.0
-5.0
-5.5
-2.0
-2.0
-4.5
-4.5
-4.5
-2.0
-2.0
-2.0


Velocity
Pressure
<"HZ0)
0.13
0.13
0.13
1.60
1.60
1.55
1.55
0.13
0.13
1.50
1.50
1.45
0.13
0.13
0.13


Throat Conditions
Pressure
Drop
<"H20)

•















Water
Pressure
(pel)

















Water
Temp.
<°F>

















Outlet Conditions
Dry
Bulb
CF)

















Wet
Bulb
(°F>

















Static
Pressure
("HiO)

















Recirculated
Water
Flow
(gpm)
860
860
860
865
860
860
860
860
860
860
860
860
860
860
860


Fan
Motor
Current
(amp)
120
120
120
240
240
240
240
120
120
240
240
240
120
120
120



-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE
           Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
8-29-74
Atmospheric Pressure:  30.0   Initial:
MRD
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
X63
_
5
15
25
35
45
X55
7
17
27
37
47
X57
9


Push
Time
1211












L453
1516


Inlet Conditions
Dry
Bulb
(°F)

















Wet
Bulb
CF)

















Static
Pressure
C'HfcO)

•















Velocity
Pressure
("HZ0)

















Throat Conditions
Pressure
Drop
<"H20)













6
41


Water
Pressure
(psi)













41
41


Water
Temp.
<°F)














79


Outlet Conditions
Dry
Bulb
(°F>













74
86


Wet
Bulb
<°F)













72
81


Static
Pressure
C'HiO)













-9.5
-58.5


Recirculated
Water
Flow
(gpm)













865
865


Fan
Motor
Current
(amp)













120
240



-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE

           Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
8-30-74
Atmospheric Pressure:  30.0   Initial:   MRP
Push
1
2
3
4
S
6
7
8
9
10
11
12
13
14
15


Oven
No.
9
19
29
39
49
X59
2
12
22
32
42
X52
X62
	
4


Push
Time
0817
0825
0844
0856
0909
0934
0951
1004
1015
1024
1027
1050
1107

1116


• Inlet Conditions
Dry
Bulb
<°F)






232




160
178




Wet
Bulb
<°F)






92




92
96




Static
Pressure
<"HaO)

•




4.5




5.0
6.0




Velocity
Pressure
<"HZ0)






1.4




1.4
1.4




Throat Conditions
Pressure
Drop
(ftHzO)
41
41
41
41
41
6.5








41


Water
Pressure
(psi)
49
49
49
49
49
49








49


Water
Temp .
<°F)


71

74









76


Outlet Conditions
Dry
Bulb
CF>
83
82
79
78
79
78








84


Wet
Bulb
CF)
80
80
76
73
74
72








81


Static
Pressure
C'H.O)
58.5
58.5
58.5
57.1
57.1
57.1








57.1


Recireulated
Water
Flow
(gpn)
940
940
940
940
940
940
940
940
940
940
940
940
940

940


Fan
Motor
Current
(amp)
240
240
240
240
240
240
240


•

240
240

240


                                                                                             a

                                                                                             t-'
                                                                                             oo

-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE
           Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
         8-30-74
Atmospheric Pressure:  30.0   Initial:
MRP
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
14
24
34
44
X54
X64
6
16
26
36
46
X56
8
18
28


Push
Time
1204
1215
1242
1253
1301
1313
1323
1343
1353
1401
1421
1440
1457
1511
1524


Inlet Conditions
Dry
Bulb
<°F)






210
218
180
235
178
300





Wet
Bulb
<°F)






96
98
96
102
92
110





Static
Pressure
<"H40)

•




4.5
5.0
4.5
5.0
5.0
4.5





Velocity
Pressure
<"H20)






1.4
1.4
1.4
1.35
1.4
1.4





Throat Conditions
Pressure
Drop
<"H20)
41
41
41
41
41
41






41
41
41


Water
Pressure
(psi)
49
49
49
49
49
49






49
49
49


Water
Temp .
<°F)
.
75










74
74
74


Outlet Conditions
Dry
Bulb
<°F)
82
82
79
80
78
77






85
84
83


Wet
Bulb
CF)
78
78
75
74
74
73






81
80
78


Static
Pressure
("H.O)
57.1
57.1
57.1
58.5
58.5
58.5






57.1
57.1
57.1


Recirculated
Water
Flow
(gpn)
940
940
940
940
940
940
940
940
940
940
940
940
940
940
940


Fan
Motor
Current
(amp)
240
240
240
240
240
240
240
240
240
240
240
240
240
240
240


                                                                                             PC

-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE
           Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
9-3-74
Atmospheric Pressure:  30.0   Initial:
MRP
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

•*• /
Oven
No.
7
17
27
37
47
X57
9
19
29
39
49
X59
2
12
22


Push
Time
0831
0843
0857
0907
0914
0925
0943
0957
1007
1022
1033
1044
1100
1114
1128


• Inlet Conditions
Dry
Bulb
CF)






192
194
186
166
154
136



•

Wet
Bulb
(°F)






88
88
92
82
80
76





Static
Pressure
("HfcO)

•




5.0
5.0
5.0
5.0
5.0
5.0





Velocity
Pressure
("H20)






1.35
1.35
1.35
1.35
1.35
1.35





Throat Conditions
Pressure
Drop
("HzO)
41
41
41
41
41
41






41
41
41


Water
Pressure
(psi)
49
49
49
49
49
49






49
49
49


Water
Temp .
<°F)

62
62
62
62
62











Outlet Conditions
Dry
Bulb
<°F>
71
74
72
72
73
69






74
78
76


Wet
Bulb
<°F)
68
68
68
68
68
66






68
72
72


Static
Pressure
<"H,0)
58.5
58.5
58.5
58.5
58.5
58.5






57.1
57.1
58.5


Recirculated
Water
Flow
(gpm)
940
940
940
940
.940
940
940
940
940
940
940
940
940'
940
940


Fan
Motor
Current
(amp)
240
240
240
240
240
240
240
240
240
240
240
240
240
240
240


                                                                                             PC
                                                                                             i

-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE
           Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
         9-3-74
Atmospheric Pressure:   30.1   Initial:
MRP
Push
' 16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
32
42
X52
X62
—
4
14
24
34
44
X54
X64
f>
16
26


Push
Time
1216
1227
1240
1250

1303
1314
1324
1336
1349
1403
1429
14s 3
1459
1522


Inlet Conditions
Dry
Bulb
(°F>





240
207
198
186
166
162
150





Wet
Bulb
(°F)





98
92
88
84
84
80
78





Static
Pressure
("11*0)

•



4.5
4.5
4.5
5.0
5.0
5.0
5.0





Velocity
Pressure
<"HZ0)





1.35
1.35
1.35
1.35
1.35
1.35
1.35





Throat Conditions
Pressure
Drop
("H20)
41
41
41
6








41
41
41


Water
Pressure
(psi)
49
49
49
49








49
49
49


Water
Temp.
<°F)
62.
62
62
62








62
62
62


Outlet Conditions
Dry
Bulb
<°F)
75
73
75
69








74
75
74


Wet
Bulb
(°F)
68
65
68
65








64
65
66


Static
Pressure
<"H*0)
58.5
58.5
58.5
9.5








58.5
58.5
58.5


Recirculated
Water
Flow
(gpm)
940
940
940
940

940
940
940
940
940
940
940
940
940
940


Fan
Motor
Current
(amp)
240
240
240
130

240
240
240
240
240
240
240
240
240
240


                                                                                              SB
                                                                                              l
                                                                                              ro

-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE
           Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
9-4-74
Atmospheric Pressure:  30.2   Initial:
                                                                  MRP
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15


Oven
No.
26
36
46
X56
8
18
28
38
48
X58
	
1
11
21
31


Push
Time
0805
0812
0837
0847
0922
0930
1003
1015
1032
1043

1107
1121
1142
1153


• Inlet Conditions
Dry
Bulb
(°F)




184
206
184
164
164
168







Wet
Bulb
<°F)




84
92
92
86
82
82







Static
Pressure
("HaO)

•


5.0
5.0
5.0
5.0
5.0
5.0







Velocity
Pressure
("HZ0)




1.35
1.35
1.35
1.35
1.35
1.35







Throat Conditions
Pressure
Drop
<"HZ0)
41
41
41
41



41



41
41
41
41


Water
Pressure
(psi)
49
49
49
49



49



49
49
49
49


Water
Temp.
CF)
59
59
59
62



63



63
63




Outlet Conditions
Dry
Bulb
<°F)
76
74
72
90







70
7Z
74
72


Wet
Bulb
<°F)
64
62
60
75







64
66
66
64


Static
Pressure
<"H40)
58.5
58.5
58.5
58.5



58.5



58.5
58.5
58.5
58.5


Recirculated
Water
Flow
(gpm)
940
940
940
940
940
940
c
940
940
940
940

940
940
940
940


Fan
Motor
Current
(amp)
240
240
240
240
240
240
240
240
240
240

240
240
240
240


                                                                                             PC

                                                                                             Is)

-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE
           Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
9-4-74
Atmospheric Pressure: 30.2
Initial:   MRP
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
41
*51
X61
3
13
23
33
43
X53
X63
—
5
15
25
35


Push
Time
1238
1248
1301
1312
1324
1336
1345
1356
1405
1416

1438
1453
1503
1513


Inlet Conditions
Dry
Bulb
(°F)



214
192
208
198
164
162
140







Wet
Bulb
CF)



95
88
91
89
80
80
72







Static
Pressure
C'HfcO)

•

4.5
4.5
4.5
4.5
4.5
5.0
1.8







Velocity
Pressure
<"HZ0)



1.35
1.35
1.35
1.35
1.35
1.35
0.1







Throat Conditions
Pressure
Drop
<"H20)
41
41
43








43
41
41
41


Water
Pressure
(P8i)
49
49
49








49
49
49
49


Water
Temp.
(°F)
64
64
64








66
66
67



Outlet Conditions
Dry
Bulb
CF)
71
69
71








80
77
74
76


Wet
Bulb
<°F)
65
65
64








70
70
67
66


Static
Pressure
C'HaO)
58.5
58.5
62.6








59.8
59.8
58.5
58.5


Recirculated
Water
Flow
(gpn)
940
940
940
940
940
940
940
940
940
940

940
940
940
940


Fan
Motor
Current
(amp)
240
240
240
240
240
240
240
240
240
120

240
240
2*0
240


                                                                                              SG
                                                                                              l
                                                                                              ro

-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE
           Ford Motor Company * Rouge Plant * Dearborn,  Michigan
Date:
         9-5-74
Atmospheric Pressure:  30.4   Initial:
MRP
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
IS


Oven
Mo.
35
45
If55
7
17
27
37
47
X57
9
19
29
39
49
X59


Push
Time
0831
0841
0847
0857
0922
0932
0959
1018
1029
1040
1050
1103
1118
1128
1138


• Inlet Conditions
Dry
Bulb
<°F)




196
182
170
200
220








Wet
Bulb
CF)




94
86
89
96
95








Static
Pressure
("HaO)

•


5.0
5.0
5.5
5.5
5.5








Velocity
Pressure
("HfcO)




1.35
1.35
1.35
1.35
1.35








Throat Conditions
Pressure
Drop
<"H20)

41
41
41





41
43
43
43
43
43


Water
Pressure
(psi)

49
49
49





49
49
49
49
49
49


Water
Temp .
(°F)


62






64

65


67


Outlet Conditions
Dry
Bulb
(°F)

68
82
75





78
75
75
74
74
77


Wet
Bulb
<°F)

64
68
66





70
66
66
65
65
64


Static
Pressure
("H20)

58.5
58.5
57.1





61.2
59.8
58.5
61.2
59.8
58.5


Recirculated
Water
Flow
(gpn)
940
940
940
940
940
940
940
940
940
940
940
940
940'
940
940


Fan
Motor
Current
(amp)
iao
240
240
240
240
240
240
240
240
240
240
240
240
240
240


                                                                                              »
                                                                                              r-o

-------
                 DAILY  LOG  OF  SCRUBBER SYSTEM PERFORMANCE

           Ford Motor Company  * Rouge Plant * Dearborn, Michigan
Date:
         9-5-74
Atmospheric Pressure:   30.4   Initial:
                                                                   _MBJ1_
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

.
Oven
Mo.
2
12
22
32
42
562
X62
	
4
14
24
34
44
X54
X64


Push
Time
1228
1235
1250
1259
1310
1317
1328

1338
1351
1405
1429
1442
1505
1518


Inlet Conditions
Dry
Bulb
<°F)
218
218
204
192
192
180
180








.

Wet
Bulb
(°F>
103
103
95
95
95
90
100










Static
Pressure
("HZ0)
4.5
'5.0
5.0
5.0
5.0
5.0
1.8










Velocity
Pressure
<"H20)
1.35
1.35
1.35
1.35
1.35
1.35
0.1










Throat Conditions
Pressure
Drop
<"H20>








43
43
43
43
43
43
7

.
Water
Pressure
(psi)








49
49
49
49
49
49
49


Water
Temp.

-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE
           Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
9-6-74
Atmospheric Pressure:  30.3   Initial:  Rjp
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15


Oven
No.
X64
6
16
26
36
46
X56
8
18
28
38
48
X58
	
1


Push
Time
0854
0921
0930
0940
0957
1011
1025
1040
1055
1106
1116
1128
1141

1152


• Inlet Conditions
Dry
Bulb
<°F)














250
.

Wet
Bulb
(°F)














122


Static
Pressure
("H20)

'












-4.5


Velocity
Pressure
("HzO)














1.70


Throat Conditions
Pressure
Drop
<"H20)
7
42
45
45
45
45
45
45
45
45
45
45
45




Water
Pressure
(psi)
49
49
49
49
49
50
50
50
50
50
50
50
50




Water
Temp.
<°F)
63
63
63
63
63
63
63
63
63
63
63
63
63




Outlet Conditions
Dry
Bulb
<°F)
66
66
66
69
69
69
70
70
70
69
69
69
69




Wet
Bulb
<°F)
66
62
63
63
63
63
62
63
63
63
64
63
63




Static
Pressure
("H,0)
-10.9
-61.2
-61.2
-59.8
-59.8
-63.9
-61.2
-61.2
-61.2
-59.8
-61.2
-61.2
-61.2




Recirculated
Water
Flow
(gpm)
920
920
920
920
920
920
920
920
920
920
920
920
920

920


Fan
Motor
Current
(amp)
125
235
235
235
235
235
235
235
235
235
235
235
235

235
'

                                                                                             BB

                                                                                             to

-------
                 DAILY LOG OF SCRUBBER  SYSTEM PERFORMANCE
           Ford Motor Company * Rouge Plant  * Dearborn, Michigan
Date:
         9-6-74
Atmospheric Pressure:   30.3    Initial:
Push
16
17
. 18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
11
21
31
41
X51
X61
3
13
23
33
43
X53
X63
—
5


Push
Time
1203
1212
1253
1302
1320
1332
1345
1354
1405
1416
1425
1437
1449

1510


Inlet Conditions
Dry
Bulb
(°F)
220
204
202
196
180
152
235
220
204
186
182






Wet
Bulb
(°F)
132
112
108
106
96
86
120
117
114
110
98






Static
Pressure
<"HaO)
-4.5
-4.5
-5.0
-5.5
-6.0
-6.0
-4.5
-4.5
-4.5
-4.5
-5.0






Velocity
Pressure
("H20)
1.65
1.60
1.50
1.50
1.50
1.50
1.70
1.55
1.45
1.45
1.35






Throat Conditions
Pressure
Drop
<"H20)











45
45

45


Water
Pressure
(psl)











50
50

50


Water
Temp.
(°F)











64
64

64


Outlet Conditions
Dry
Bulb
<°F)











69
69

69


Wet
Bulb
CF)











63
63

64


Static
Pressure
("H*0)











-61.2
-59.8

-61.2


Reclrculated
Water
Flow
(gpn)
900
920
920
920
920
920
920
920
920
920
920
920
920

920


Fan
Motor
Current
(amp)
235
235
235
235
235
235
235
235
235
235
235
235
235

235


                                                                                               to

-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE
           Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
1-8-75
Atmospheric Pressure:  29.56  Initial:
MRP
Piish
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

.
Oven
No.
. 44
X54
X64
6
16
26
36
46
X56
8
18
28
38




Push
Time
0825
0836
0847
0859
0913
0930
0950
1007
1030
1045
1107
1123
1140




• Inlet Conditions
Dry
Bulb
(°F)



147
157
146
184
144
142








Wet
Bulb
<°F>



106
109
96
112
102
98








Static
Pressure
C'lUO)

•















Velocity
Pressure
<"H20)

















Throat Conditions
Pressure
Drop
("H20)
40
40
40

40




40
40
40
41




Water
Pressure
(psi)
54
54
54

54




54
54

54




Water
Temp.
<°F>
47
47
47






47
47
47
47




Outlet Conditions
Dry
Bulb
<°F)
46
48
52






57
58
59
62




Wet
Bulb
<°F)
45
46
46






51
51
52
54




Static
Pressure
<"H,0)
57
57
57

57




60
57
57
60




Recirculated
Water
Flow

870
880
880
880
880
880
880
880
880
880
880
880
880 '




Fan
Motor
Current
(amp)
240








•







                                                                                              NJ
                                                                                              00

-------
                 DAILY LOG OF SCRUBBER  SYSTEM PERFORMANCE
           Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
         1-8-75
Atmospheric Pressure:   29.47   Initial:
MRP
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
48
X58
1
11
21
31
41
X51
X61
3
13






Push
Time
1219
1233
1246
1312
1323
1340
1352
1414
1435
1507
1520






Inlet Conditions
Dry
Bulb
(°F)


180
188
142
152
152
142
112








Wet
Bulb
<°F)


98
118
80
110
90
102
96








Static
Pressure
<"H40)

•















Velocity
Pressure
("H20)

















Throat Conditions
Pressure
Drop
<"H20)
40
'40



40

40

40
40



•


Water
Pressure
(psi)
54
54



54
54
54
54
54
54






Water
Temp.
<°F)
47
















Outlet Conditions
Dry
Bulb
<°F)
52
48







58
63






Wet
Bulb
<°F)
46
46







50
56






Static
Pressure
<"H»0)
57
57



57

57

57
57






Recirculated
Water
Flow
(gpm)
880
880
880
880
880
880
880
880
880
880
880






Fan
Motor
Current
(amp)
240
240
240
240
240
240
240
240
240
240
240






                                                                                              sc
                                                                                              I
                                                                                              is)
                                                                                              vO

-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE
           Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
1-9-75
Atmospheric Pressure:  29.66  Initial:
MRD
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

-
Oven
No.
X58
1
11
21
31
41
X51
X61
3
13
23
33
43




Push
Time
0820
0830
0900
0918
0931
0944
1001
1017
1024
1046
1057
1115





• Inlet Conditions
Dry
Bulb
<°F)


140
134
140

108
102









Wet
Bulb
(°F)


94
94
94

68
66









Static
Pressure
("HaO)

•















Velocity
Pressure
<"H*0)

















Throat Conditions
Pressure
Drop
<"H20)
55




55 .


55
55
55
55





Water
Pressure
(psi)
54
54



54

54
54








Water
Temp.
(°F)
40
40
40
40
40
40
40
40
40
40
40
40
40




Outlet Conditions
Dry
Bulb
(°F)
48
54



52


52
54
58
56





Wet
Bulb
(°F)
44
44



44


46
48
48
48





Static
Pressure
("H,0)
60
63



63


63
63
63
63





Recirculated
Water
Flow
(gpn)
870
870
870
870
870
870
870
870
870
870
870
870
870 '




Fan
Motor
Current
(amp)
240
















                                                                                              Sfl

                                                                                              o

-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE

           Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
1-10-75
Atmospheric Pressure:  29.51  Initial:
                                                                 _MRD
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

"i"
Oven
No.
X63
5
• 15
25
35
45
X55
7
17
27
37
47
X57




Push
Time
0820
0830
09OO
0912
0923
0942
0957
1012
1025
1036
1051
1106
1120




• Inlet Conditions
Dry
Bulb
(°F)


152

156
152









•

Wet
Bulb
CF)


84

112
88











Static
Pressure
<"H£0)

•















Velocity
Pressure
("H20>

















Throat Conditions
Pressure
Drop
<"H20)
61
61
61
61


55
55
55
55
55
55
55




Water
Pressure
(psl)
54
54

54


54
54
54
54
54
54
54




Water
Temp.
(°F)
40
















Outlet Conditions
Dry
Bulb
(°F)
46
58

56


54
62
58
58
68
100
62




Wet
Bulb
(°F)
42
52

48


46
52
52
52
58
78
50




Static
Pressure
("H,0)
63
63

63


60
60
60
63
65
65
60




Reclrculated
Water
Flow
(gpm)
860
860
860
860
860
860
860
860
860
860
860
860
860 •




Fan
Motor
Current
(amp)
24O
240
240
240
240
240
240 !
240
240
240
240
240
240
I

|
i
                                                                                              BC
                                                                                              1

-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE
           Ford Motor Company * Rouge Flant * Dearborn, Michigan
Date:
1-10-75
Atmospheric Pressure:  29.37  Initial:
MRD
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
9
19
29
39
49
X59
2
12
22
32
42






Push
Time
1215
1226
1310
1321
1335
1352
1403
1419
1446
1501
1516






Inlet Conditions
Dry
Bulb
(°F>
152
150
145
184
128












Wet
Bulb
<°F)
84
86
86














Static
Pressure
<"HaO)

'















Velocity
Pressure
<"H20)

















Throat Conditions
Pressure
Drop
("HzO)


55
55
55
55
55
55
55
55
55






Water
Pressure
(psi)


54
54
54
54
54
54
54
54
54






Water
Temp .
(°F)
.

40














Outlet Conditions
Dry
Bulb
(°F)





52
62
78
58
58
68






Wet
Bulb
<°F)





48
50
56
52
52
56






Static
Pressure
<"H»0)


63
63
63
63
63
63
63
60
60






Recirculated
Water
Flow
(gpn)
860
860
860
860
860
860
860
860
860
860
860






Fan
Motor
Current
(amp)
240
240
240
240
240
240
240
240
240
240
240






                                                                                              I
                                                                                              U)

-------
                 DAILY LOG OP SCRUBBER SYSTEM  PERFORMANCE
           Ford Motor Company * Rouge Plant *  Dearborn, Michigan
Date:
6-3-75
Atmospheric Pressure:   29.5   Initial:
                                                                 JBS
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

_
Oven
Mo.
48
X58

1
11
21
31
41
X51
X61
3
13
23
33
43


Push
Time
0820
0830

0855
0958
1012
1022
1040
1047
1104
1114
1124
1204
1213
1224


• Inlet Conditions
Dry
Bulb
(°F)





190
190
350
150
210
280
400
300
180
225
•

Vet
Bulb
CF)

















Static
Pressure
<"HaO)

•



-4.8
-4.8
-4.8
-4.8
5.2
4.3
5.5
4.2
4.2
5.5


Velocity
Pressure
("HZ0)





1.3
1.2
1.3
1.3
1.2
1.3
1.2
1.2
1.2
1.2


Throat Conditions
Pressure
Drop
("H20)





41
40
39
40
40
42
42
42
40
40


Water
Pressure
(psi)





39
40
39
39
39
38
38
38
38
38


Water
Temp .
CF)

















Outlet Conditions
Dry
Bulb
CF)





72
62
72
74
72
78
82
78
74
78


Wet
Bulb
CF)





62
56
70
72
70
76
76
72
72
72


Static
Pressure
("H.O)





-46.2
-51.7
-50.3
51.7
53.0
50.3
51.7
50.3
53.0
46.2


Raclrculated
Water
Flow
(gpn)





750






•




Fan
Motor
Current
(amp)





125-215












-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE

           Ford Motor Company * Rouge Plane * Dearborn, Michigan
Date:
6-4-75
Atmospheric Pressure:
                                             Initial:   JBS
Push
.1
2
3
4
5
6
7
8
9
10
11
12
13
14
15


Oven
No.
X57
9
19
29
39
49
X59
2
12
22
32
42
X52
XS2



Push
Time
0830
0904
0914
0926
0940
0955
1018
1049
1104
1116
1125
1140
1152
1207



• Inlet Conditions
Dry
Bulb
<°F)
160




180
320










Wet
Bulb
CF)

















Static
Pressure
<"H£0)
4.5


4.8
4.8












Velocity
Pressure
<"H20)
1.2


1.3
1.3












Throat Conditions
Pressure
Drop
("H2CO
41


43
42












Water
Pressure
(psi)
39


39
39












Water
Temp .
<°F)

















Outlet Conditions
Dry
Bulb
<°F)
70


92
88












Wet
Bulb
<°F>
64


82
81












Static
Pressure
("HaO>
50.3


55.8
54.4












Recirculated
Water
Flow
(gpm)
750


750
750







•




Fan
Motor
Current
(amp)
125 -
215








•







                                                                                             a
                                                                                             I

-------
                 DAILY LOG OF SCRUBBER SYSTEM  PERFORMANCE
           Ford Motor Company * Rouge Plant  *  Dearborn,  Michigan
Date:
6-4-75
Atmospheric Pressure:
Initial:   JBS
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
4
14
24
34
44
X54
X64
6
16
26
36
46
X56
8
18

•
Push
Time
1300
1310
1317
1330
1346
1359
1411
1425
1434
1444
1458
1508
1519
1531
1537


Inlet Conditions
Dry
Bulb
<°F)













260

.

Vet
Bulb
<°F)

















Static
Pressure
<"H40)

•











-4.3



Velocity
Pressure
<"H20)













1.3



Throat Conditions
Pressure
Drop
<"H20)







-





44



Water
Pressure
(pal)













38



Water
Temp .
<°F)

















Outlet Conditions
Dry
Bulb
(°F)













80



Wet
Bulb
(°F)













78



Static
Pressure
<"H.O)













51.7



Reclrculated
Water
Flow
(gpm)

















Fan
Motor
Current
(amp)

















                                                                                               UI
                                                                                               1/1

-------
                 DAILY LOG  OF SCRUBBER SYSTEM  PERFORMANCE
           Ford Motor Company * Rouge Plant *  Dearborn,  Michigan
Date:
          6-5-75
Atmospheric Pressure:  29.1   Initial:  RJP
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
IS

y
Oven
No.
18
28
38
48
X58
	
1
11
21
31
41
X51
X51
3
13


Push
Time
0828
0844
0857
0914
0930

0944
0950
1005
1025
1035
1045
1100
1111
1122


• Inlet Conditions
Dry
Bulb
<"F)
210
195
225
220











•

Wet
Bulb


















Static
Pressure
C'H^O)
-4.3
" -4.1
-4.3
-4.3













Velocity
Pressure
<"H20)
1.50
1.45
1.50
1.50













Throat Conditions
Pressure
Drop
<"H20)
44
45
45
45













Water
Pressure


















Outlet Conditions
Dry
Bulb
<°F>
84
82
82
78













Wet
Bulb
<°F)
82
80
80
78













Static
Pressure
<"HaO)
53
50.3
50.3
50.3













Recirculated
Water
Flow
(gpm)
760
760
760
760








•




Fan
Motor
Current
(amp)
125-
215








•







                                                                                              S
                                                                                              u>

-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE
           Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
6-6-75
Atmospheric Pressure:   29tl   Initial:  RJP
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

.
Oven
No.
27
37
47
X57
9
19
29
39
49
X59
2
12
22
32
42


Push
Time
0810
0820
0830
0950
1004
1027
1049
1100
1114
1127
1141
1150
1201
1215
1230


• Inlet Conditions
Dry
Bulb
<°F)
220
215
285














Wet
Bulb
(°F>

















Static
Pressure
<"H40)
-5.4
'-4.9
-5.5














Velocity
Pressure
("HaO)
1.45
1.50
1.45














Throat Conditions
Pressure
Drop
<"H20)
42
43
43














Water
Pressure
(psi)
38
38
38














Water
Temp.
<°F)

















Outlet Conditions
Dry
Bulb
(°F)
80
70
80














Wet
Bulb
<°F)
76
68
76














Static
Pressure
<"H,0)
53.0
50.3
49.0














Recirculated
Water
Flow
(gpn)
800
800
780









t




Fan
Motor
Current
(amp)
215
215
215












•

                                                                                              SB
                                                                                              w

-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE
           Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
         6-9-75
Atmospheric Pressure:  29.67  Initial:  GJS
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15


Oven
No.
16
26
36
46
X56
8
18
28
38
48
Push
Time
9817
3830
1838
)853
1923
)942
>957
L013
L025
L038
X58 JL047
	 I
1 JL058
11 h.115
21


L128


• Inlet Conditions
Dry
Bulb
<°F)

100






100






•

Wet
Bulb
(°P)

















Static
Pressure
<"HaO)
4.5
5.5






5.4








Velocity
Pressure
("H20)
1.2
1.3






1.2








Throat Conditions
Pressure
Drop
<"H20)
40-44
42






45








Water
Pressure
(psi)
38-40
40






40





-


Water
Temp.
<°F>

















Outlet Conditions
Dry
Bulb
<°F)
160
• 80
84






75








Wet
Bulb
<8F)

80






72








Static
Pressure
<"H,0)

54.4






52








Recirculated
Water
Flow
(gpm)
750
750






750



i




Fan
Motor
Current
(«mp)
115-
215








•







                                                                                             u>
                                                                                             00

-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE
           Ford Motor Company * Rouge Plant  * Dearborn,  Michigan
Date:
        6-9-75
Atmospheric Pressure:   29.67  Initial:
GJS
Push
:
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
31
41
X51
X61
3
13
23
33
43
X53
X«3
--
5
15
25


Push
Time
1139
1153
1206
1314
1322
1335
1345
1357
1403
1422
1432

1447
1502
1530


Inlet Conditions
Dry
Bulb
(°F)





110
220







210


Wet
Bulb
(°F)

















Static
Pressure
<"H40)

•



4.6
5.0
•






4.8


Velocity
Pressure
<"H*0)





1.3
1.3







1.2


Throat Conditions
Pressure
Drop
("H20)





46
46







40


Water
Pressure
(pel)





40
40







40


Water
Temp.
<°F>

















Outlet Conditions
Dry
Bulb
(°F>





74
80







68


Wet
Bulb
<°F)





74
80







70


Static
Pressure
("H*0)





53
53







46


Recirculated
Water
Flow
(gpm)





760
760







760


Fan
Motor
Current
(amp)
215
















                                                                                              PS

                                                                                              vo

-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE

           Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
6-10-75
Atmospheric Pressure:  29.85  Initial: TAL
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15


Oven
No.
45
47
9














Push
Time
0855
1024
1051














• Inlet Conditions
Dry
Bulb
(T)
260
300
420














Wet
Bulb
CF)

















Static
Pressure
("H40)
5.5
• 5.8
5.5














Velocity
Pressure
<"H20)
1.3
1.5
1.6






•







Throat Conditions
Pressure
Drop
C'HZ0)
43
45
45














Water
Pressure
(psi)
38
38
38







-






Water
Temp.
<-F)

















Outlet Conditions
Dry
Bulb
<°F)
72
78
84














Wet
Bulb
CF)
70
75
82














Static
Pressure
<"H,0>
53
53
51.7














Recirculated
Water
Flow
(gP»)
770
770
770









•




Fan
Motor
Current
(amp)
220
220
220






•







                                                                                            a
                                                                                            i

-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE

           Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
         6-10-75
Atmospheric Pressure:   29.85 Initial:   TAL
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
32
42
X52














Push
Time
130!
131!
133(














Inlet Conditions
Dry
Bulb
<°F)
340
850
390














Wet
Bulb
<°F)

















Static
Pressure
<"H£0)
5.8
'6.0
5.5




•









Velocity
Pressure
<"HZ0)
1.4
1.7
1.4














Throat Conditions
Pressure
Drop
<"H20)
45
45
45














Water
Pressure
(psl)
38
38















Water
Temp.
CF)

















Outlet Conditions
Dry
Bulb
<°F)
82
94
90














Wet
Bulb
CF)
80
92
88














Static
Pressure
("HZ0)
53
53
45














Reclrculated
Water
Flov
(gpn)
770
770
770














Fan
Motor
Current
(amp)
220
220
220














                                                                                              PC
                                                                                              I

-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE
           Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
          6-11-75
Atmospheric Pressure:  29t **  Initial:
GJS
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15 .


Oven
No.
X54
1C 6 4
6
16
26
36
46
K56
8
18
28
38
48
X58



Push
Time
0816
0828
0843
0905
0938
1000
1014
1025
1050
1102
1111
1122
1135
1202



• Inlet Conditions
Dry
Bulb
(°F)
- -


400













Wet
Bulb
(°F)

















Static
Pressure
<"HaO)

•

5.0













Velocity
Pressure
<"H20)



1.3













Throat Conditions
Pressure
Drop
<"H20)



40













Water
Pressure
(pal)



40













Water
Temp.
<°F)

















Outlet Conditions
Dry
Bulb
CF)



84













Wet
Bulb
<°F)



84













Static
Pressure
("HaO)



47.6













Reeirculated
Water
Flow
(gpm)












•




Fan
Motor
Current
(amp)









•







                                                                                              PC


                                                                                              N3

-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE

           Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
6-11-75
Atmospheric Pressure:   29.15  Initial:  GJS
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
1
11
21
31
41
X51
X61
3
13
23
33
43
X53
X63
—


Push
Time
1250
1302
1310
1338
1347
1408
1423
1434
1445
1455
1508
1516
1528
1538



Inlet Conditions
Dry
Bulb
(°F)



160



210







.

Wet
Bulb
(°F)

















Static
Pressure
C'lUO)

•

5.1



4.7









Velocity
Pressure
<"H20)



1.3



1.3









Throat Conditions
Pressure
Drop
("H20)

•

36



40









Water
Pressure
(psi)



40



40









Water
Temp.
<°F)

















Outlet Conditions
Dry
Bulb
(°F>



76



82









Wet
Bulb
CF)



76



82









Static
Pressure
("H,0)



42.2



45









Recirculated
Water
Flow
(gpa)

















Fan
Motor
Current
(amp)



,













                                                                                             sa
                                                                                             I

-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE
           Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
6-12-75
Atmospheric Pressure:
                                             Initial:  GJS
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

•
Oven
No.
• • _
5
. 15
25
35
45
X55
7
17
27
37
47
X57
9
19


Push
Time

0819
0841
0850
0932
0944
1000
1014
1037
1046
1101
1114
1126
1214
1226


• Inlet Conditions
Dry
Bulb
<°F)

















Wet
Bulb
(°F)

















Static
Pressure
<"H*0)

•





5.0









Velocity
Pressure
("H20)







1.3









Throat Conditions
Pressure
Drop
<"H20)







40









Water
Pressure
(psi)

















Water
Temp.
<°F>

















Outlet Conditions
Dry
Bulb
<°F)





*

80









Wet
Bulb

-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE

           Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
          6-12-75
Atmospheric Pressure:   29.35   Initial:  GJS
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
Mo.
29
39
49
X59
2
12
22
32
42
X52
X62
--
4
14
24


Push
Time
1235
1245
1256
1315
1330
1342
1350
1410
1418
1434
1445

1452
1510
1521


Inlet Conditions
Dry
Bulb
CF)

















Wet
Bulb
(°F)

















Static
Pressure
("H40)

•
5.3
5.1



•









Velocity
Pressure
<"HaO)


1.3
1.3













Throat Conditions
Pressure
Drop
("H20)

•
40
40













Vater
Pressure
(psl)


40
40













Water
Temp .
(°F)

















Outlet Conditions
Dry
Bulb
(°F)


79
74













Wet
Bulb
(°F)


79
74













Static
Pressure
<"H*0)


44.9
44.9
•












Recirculated
Water
Flow
(gpm)

















Fan
Motor
Current
(amp)

















                                                                                              rs
                                                                                              i
                                                                                              4>
                                                                                              Ui

-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE
           Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
6-24-75
Atmospheric Pressure:
Initial:   RJF
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
33
43
X53
X*3
	
5
15
25
35
45
X55
7
17
27
37


Push
Time
1211
1224
1230
1248

1320
1336
1352
1408
1424
1440
1456
1512
1528
1544


Inlet Conditions
Dry
Bulb
CF)










220






Wet
Bulb
<°F)

















Static
Pressure
<"HaO)

•








-4.9






Velocity
Pressure
("H20)










1.45





-
Throat Conditions
Pressure
Drop
<"H20)










43






Hater
Pressure
(psl)










40






Hater
Temp.
(°F)

















Outlet Conditions
Dry
Bulb
(°F)










84






Het
Bulb
(°F)










82






Static
Pressure
("H*0)










49.0






Recirculated
Hater
Flow
(BPn)










800






Fan
Motor
Current
(amp)










210







-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE
           Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
Atmospheric Pressure:
Initial:   Rjp
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

.
Oven
No.
37
47
X57
9
19
29
39
49
X59
2
12
22
32
42
X52


Push
Time
0820
0828
0840
0912
0946
0955
1005
1018
1029
1040
1053
1105
1120
1133
1146


• Inlet Conditions
Dry
Bulb
(°F>













210



Wet
Bulb
<°F)

















Static
Pressure
<"H40)

•











-4.0



Velocity
Pressure
<"HZ0)









•



1.4



Throat Conditions
Pressure
Drop
<"H20)
.












42



Water
Pressure
(pal)













40



Water
Temp.
<°F>

















Outlet Conditions
Dry
Bulb
<°F)













86



Wet
Bulb
<°F)













84



Static
Pressure
<"H,0)













-49.0



Recirculated
Water
Flov
(gpm)
800











•
800



Fan
Motor
Current
(aap)
215








•



215




-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE
           Ford Motor Company * Rouge Plant * Dearborn,  Michigan
Date:
6.-26-7S
Atmospheric Pressure:   29.74  Initial:  TAL
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

-
Oven
No.
X56
8
18
28
38
48
X58
	
1
11
21
31
41
SCSI
K61


Push
Time
0815
0832
0846
0900
0915
0925
0937

1016
1022
1039
1049
1102
1125
1139


• Inlet Conditions
Dry
Bulb
<°F)

700
950














Wet
Bulb
(°F)

















Static
Pressure
("H40)

4.8
4.8














Velocity
Pressure
("HZ0)

1.4
1.2














Throat Conditions
Pressure
Drop
C'HzO)

40
40














Water
Pressure
(psl)

42
42














Water
Temp.
<°F)

















Outlet Conditions
Dry
Bulb
<°F)

80
LOO














Wet
Bulb
CF)

78
98














Static
Pressure
("H^)

-54
-54














Recirculated
Water
Flow
(gpn)
780
780
780





-



•




Fan
Motor
Current
(amp)
210








•





•

                                                                                             •p-
                                                                                             00

-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE
           Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
6-27-75
Atmospheric Pressure:   29.70  Initial:   TAL
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

.-.
Oven
No.
7
17
27
37
47
367
9
19
29
39
49
X59
2
12
22


Push
Time
0825
0846
0910
0919
0930
0950
1010
1020
1040
1056
1108
1120
1135
1147
1158


• Inlet Conditions
Dry
Bulb
(°F)

900
260
260
300

.050








•

Wet
Bulb
(°F)

















Static
Pressure
("HaO)

4.05
4.0
5.0
5.0

5.0










Velocity
Pressure
<"HZ0)

1.1
0.7
1.1
1.2

1.5










Throat Conditions
Pressure
Drop
<"HZ0)

40
40
41
41

42










Water
Pressure
(pst)

40
40
40
40

40










Water
Temp.
CF)

















Outlet Conditions
Dry
Bulb
<°F)

100
90
88
90

110










Wet
Bulb
CF)

98
88
86
88

108










Static
Pressure
<"H*0)

29.9
32.6
49
40.8

54.4










Recirculated
Water
Flow
(gpm)
790
790
790
790
790

790





•




Fan
Motor
Current
(amp)
215








•





•

                                                                                             PC


                                                                                             vo

-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE
           Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
          6-27-75
Atmospheric Pressure:  29.70  Initial:
TAL
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
32
42
X52
X62
	
4
14
24
34
44
X54
X64
6
16
26


Push
Time
1205
1215
1225
1238

1325
1340
1405
1424
1435
1445
1455
1511
1528
1538


Inlet Conditions
Dry
Bulb
<°F)









250





.

Wet
Bulb
<°F)

















Static
Pressure
("HaO)

•







5.0







Velocity
Pressure
<"H20)









1.2







Throat Conditions
Pressure
Drop
("HzO)

•







40







Water
Pressure
(psi)









40







Water
Temp.
<-F)

















Outlet Conditions
Dry
Bulb
(°F)









87







Wet
Bulb
(°F)









86







Static
Pressure
<"HaO)









54.8







Recirculated
Water
Flow
(gpm)

















Fan
Motor
Current
(amp)

















                                                                                              Sfi

                                                                                              o

-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE
           Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
          6-30-7S
Atmospheric Pressure:
Initial:  TAL
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15


Oven
No.
34
44
X54
#4
6
16
26
36
46
266
	
8
ia
28
38


Push
Time
0810
0826
0837
0854
0905
0920
0943
0954
1003
1011

1027
1045
1056
1141


• Inlet Conditions
Dry
Bulb
CF)
690
270















Wet
Bulb
<°F)

















Static
Pressure
<"H20)
5.5
5.0















Velocity
Pressure
<"HZ0)
1.4
1.4















Throat Conditions
Pressure
Drop
("H20)
38
38















Uater
Pressure
(psi)
40
40















Water
Temp.
(°F)

















Outlet Condition*
Dry
Bulb
CF)
96
83















Wet
Bulb
<°F)
94
81















Static
Pressure
("H,0)
49.0
54.4















Recirculated
Water
Flow
(gpm)
780
780










f




Fan
Motor
Current
(amp)
220














•

                                                                                             PC

                                                                                             in

-------
                 DAILY  LOG  OF  SCRUBBER  SYSTEM PERFORMANCE
           Ford Motor Company  *  Rouge Plant  * Dearborn, Michigan
Date:
          7-2-75
Atmospheric Pressure:  29.75  Initial:  TAL
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15


Oven
No.
_ _ _
4
14
24
34
44
X54
X64
6
16
26
36
46
X56
8


Push
Time

0822
0834
0921
0928
0946
0954
1005
1014
1030
1037
1100
1110
1123
1139


• Inlet Conditions
Dry
Bulb
<°F)






180










Wet
Bulb
(°F)

















Static
Pressure
<"HaO)

•




5.0










Velocity
Pressure
("HZ0)






1.3










Throat Conditions
Pressure
Drop
<"H20)






38










Water
Pressure
(psi)






40










Water
Temp.
<°F)

















Outlet Conditions
Dry
Bulb
(°F)






82










Wet
Bulb
<°F)






81










Static
Pressure
("H.O)






49.0










Recirculated
Water
Flow
(gpm)
780





780





•




Fan
Motor
Current
(amp)
220
















                                                                                              PC
                                                                                              I
                                                                                              01
                                                                                              to

-------
                 DAILY LOG OF SCRUBBER  SYSTEM PERFORMANCE
           Ford Motor Company * Rouge Plant  * Dearborn, Michigan
Date:
         7-2-75
Atmospheric Pressure:   29.75  Initial:   TAL
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
NO.
18
28
38
48
X58
	
1
11
21
31
41
X51
X61
3
13


Push
Time
1301
1306
1313
1327
1335

1345
1355
1415
1442
1455
1505
1516
1535
1545


Inlet Conditions
Dry
Bulb
(°F)
330
650
240














Wet
Bulb
(°F)

















Static
Pressure
("H^O)
5.3
'5.3
5.3




•








•
Velocity
Pressure
<"HZ0)
1.2
1.5
1.2














Throat Conditions
Pressure
Drop
<"HzO)
38
38
38














Water
Pressure
(psi)
40
40
40














Water
Temp.
(°F)

















Outlet Conditions
Dry
Bulb
(°F)
90
98
89














Wet
Bulb
(°F)
89
97
88














Static
Pressure
<"H»0)
54.4
54.4
54.4














Recirculated
Water
Flov
(gpm)

















Fan
Motor
Current
(amp)

















                                                                                              Sfl
                                                                                              i
                                                                                              V/l

-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE
           Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
          7-8-75
Atmospheric Pressure:
Initial:  TAL
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
X54
X64
6
16
26
36
46
X56
8
18
28
38
48
X58
_


Push
Time
1245
1252
1305
1320
1335
1345
1403
1421
1440
1449
1501
1510
1521
1530



Inlet Conditions
Dry
Bulb
(°F)










210
230
260


.

Wet
Bulb
<°F)

















Static
Pressure
<"H20)

•





•


-5.3
-5.3
-5.3




Velocity
Pressure
<"H20)










1.2
1.3
1.3




Throat Conditions
Pressure
Drop
<"H20)

•








40
40
40




Water
Pressure
(psi)










55
55
55




Water
Temp .
<°F)
.
















Outlet Conditions
Dry
Bulb
<°F)










85
84
84




Wet
Bulb
<°F)










83
82
82




Static
Pressure
C'HiO)










-54.4
-54.4
-54.4




Recirculated
Water
Flow
(gpn)










840
840
840




Fan
Motor
Current
(amp)










215
215
215




                                                                                             PC
                                                                                             I
                                                                                             in

-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE
           Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
7-9-75
Atmospheric Pressure:  29.40   Initial:    TAL
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
IS


Oven
No.

1
11
21
31
41
X51
X61
3
13
23
33
43
X53
X63


Puah
lime

0825
0834
0845
0910
0935
0950
1015
1028
1038
1046
1057
1105
1112
1125


• Inlet Conditions
Dry
Bulb
(CF)

260
770














Wet
Bulb
<°F)

















Static
Pressure
<"H£0)

-4.8
-4.9














Velocity
Pressure
<"H20)

1.1
1.3














Throat Conditions
Pressure
Drop
C'HzO)

40
40














Water
Pressure
(psi)

55
55














Water
Temp .
<°F)

















Outlet Conditions
Dry
Bulb
<°F)

82
99








*





Wet
Bulb
<°F)

80
97














Static
Pressure
<"H,0)

-54.4
-54.4














Reclrculatad
Water
Flow
(gpm)

820
820









•




Fan
Motor
Current
(amp)

210
210














                                                                                              Ui
                                                                                              Ol

-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE
           Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
         7-Q-7S
Atmospheric Pressure:  29.40
Initial:
           TAL
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
_
5
15
25
35
45
X55
7
17
27
37
47
X57
9
19


Push
Time

1207
1220
1232
1250
1302
1344
1357
1408
1420
1428
1435
1500
1513
1518


Inlet Conditions
Dry
Bulb
<°F)













320
260


Wet
Bulb
(°F)

















Static
Pressure
<"HaO>

•











-5.5
-5.5


Velocity
Pressure
<"H20)













1.5
1.2


Throat Conditions
Pressure
Drop
("H20>













40
40


Water
Pressure
(P8i)













55
55


Water
Temp.
CF)

















Outlet Conditions
Dry
Bulb
<°F)













88
84


Wet
Bulb
(°F)













86
82


Static
Pressure
C'HiO)













-54.4
-54.4


Recirculated
Water
Flow
(gpm)













820
820


Fan
Motor
Current
(amp)













210
210


sc
in
O\

-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE

           Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
7-10-75
Atmospheric Pressure:  29.34  Initial:   TAl
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

-
Oven
No.
19
29
39
49
X59
2
12
22
32
42
X52
X62
— •
4
14


Push
Time
0611
0841
0858
0910
0925
0940
0953
1017
1024
1045
1057
1107

1120
1130


• Inlet Conditions
Dry
Bulb
<°F)
230
















Wet
Bulb
(°F)

















Static
Pressure
("H^O)
-5.5
•















Velocity
Pressure
<"H*0)
1.2
















Throat Conditions
Pressure
Drop
<"H20)
40
•















Water
Pressure
(P8i)
55
















Water
Temp.
<°P)

















Outlet Conditions
Dry
Bulb
<°F)
78
















Wet
Bulb
<°F>
76
















Static
Pressure
<"H,0)
54.4
















Recirculated
Water
Flov
(gP«)
880











•




Fan
Motor
Current
(amp)
210








•







                                                                                             a
                                                                                             i
                                                                                             in

-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE
           Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
        7-10-75
Atmospheric Pressure:  29.34  Initial:
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
Mo.
24
34
44
X54
X64
6
16
26
36
46
X56
8
18
28
38


Push
Time
1207
1221
1230
1242
1252
1300
1325
1337
1358
1410
1424
1436
1452
1505
1518


Inlet Conditions
Dry
Bulb
<°F)














220


Wet
Bulb
<°F)

















Static
Pressure
("lUO)







•






-5.0


Velocity
Pressure
<"HZ0)














1.2


Throat Conditions
Pressure
Drop
("H20)














38


Water
Pressure
(psi)














55


Water
Temp.
<°F)

















Outlet Conditions
Dry
Bulb
<°F)














85


Wet
Bulb
<°F)














83


Static
Pressure
("HX0)














.54.4


Recirculated
Water
Flow
(gpm)














880


Fan
Motor
Current
(amp)














210


                                                                                              in
                                                                                              00

-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE
           Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
7-14-75
Atmospheric Pressure:
Initial:   RJP
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.










X64
6
16
26
36


Push
Time










1431
1445
1502
1514
1526


Inlet Conditions
Dry
Bulb
<°F)










170
260



.

Wet
Bulb
(°F)

















Static
Pressure
("H^O)

•





•


-3.5
-3.8





Velocity
Pressure
<"HZ0)










1.25
1.25





Throat Conditions
Pressure
Drop
("HzO)










38
38





Water
Pressure

-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE

           Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
        7-15-75
Atmospheric Pressure:
Initial:  TAL
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
X51
X61
3
13
23
33
43
S3
X63
^^
5
15
25
35
45


Push
Time
1300
1306
1325
1333
1345
1404
1409
1425
1440

1455
1507
1530
1535
1547


Inlet Conditions
Dry
Bulb
<°F)







190









Wet
Bulb
(QF)

















Static
Pressure
<"HaO)

•





-5.0









Velocity
Pressure
(WH20)







1.2









Throat Conditions
Pressure
Drop
("H20)







40









Water
Pressure
(psl)







55









Water
Temp.
CF)

















Outlet Conditions
Dry
Bulb
<°F>







82









Wet
Bulb
(°F)







80









Static
Pressure
("HZ0)







-54.4









Recirculated
Water
Flow
(gpm)







890









Fan
Motor
Current
(amp)







215









                                                                                              re
                                                                                              i
                                                                                              &<
                                                                                              o

-------
                 DAILY LOG OF SCRUBBER SYSTEM  PERFORMANCE
           Ford Motor Company * Rouge Plant  *  Dearborn, Michigan
Date:
7-16-75
Atmospheric Pressure:
Initial:  TAL
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
12
22
32
42
X52
X62
^^^
4
14
24
34
44
X54
X64
6


Push
Time
1225
1233
1317
1330
1340
1348

1403
1422
1432
1440
1449
1502
1511
1535


Inlet Conditions
Dry
Bulb
CF)







250
290
260







Wet
Bulb
(°F)

















Static
Pressure
C'HfcO)

•





-5.2
-5.0
-5.0







Velocity
Pressure
("HZ0)







1.4
1.5
1.4







Throat Conditions
Pressure
Drop
("HzO)







40
40
40







Water
Pressure
(psi)







55
55
55







Water
Temp .
(°F)

















Outlet Conditions
Dry
Bulb
<°F)







86
84
82







Wet
Bulb
(°F)







84
82
80







Static
Pressure
C'HiO)







-54.4
-54.4
-54.4







Recirculated
Water
Flov
(gpm)

•





890
890
890







Fan
Motor
Current
(amp)
•






215
215
215







                                                                                              PC
                                                                                              I

-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE
           Ford Motor Company * Rouge Plant * Dearborn,  Michigan
Date:
7-17-75
Atmospheric Pressure:
Initial:   RJP
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
Mo.
21
31
41
X51
X61
3
13
23
33
43
X53
X63
_
5
15


Push
Time
1200
1216
1232
1248
1304
1320
1336
1352
1408
1424
1441
1454

1514
1528


Inlet Conditions
Dry
Bulb
<°F>









220
230




.

Wet
Bulb
CF)

















Static
Pressure
("HaO)

•





•

-5.0
-4.5






Velocity
Pressure
("H20)









1.4
1.35






Throat Conditions
Pressure
Drop
("H20)









38
38






Water
Pressure
(psi)









56
58






Water
Temp.
<°P)









76
76






Outlet Conditions
Dry
Bulb
<°F)









78
78






Wet
Bulb
(°F)









76
76






Static
Pressure
("H*0)









-54
-56






Recirculated
Water
Flow
(gpn)









880
880






Fan
Motor
Current
(amp)









215
215






                                                                                              BB

                                                                                              ro

-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE
           Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
7-18-75
Atmospheric Pressure:
Initial:
RJP
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.




22
32











Push
Time




1304
1315











Inlet Conditions
Dry
Bulb
<°F)




230
220











Wet
Bulb
<°F)

















Static
Pressure
("H£0)

•


-5.0
-5.0

•









Velocity
Pressure
("H*0)




1.3
1.3











Throat Conditions
Pressure
Drop
("H20)




38
37











Water
Pressure
(pal)




56
56











Water
Temp.
(°F)




68.0
68.0











Outlet Conditions
Dry
Bulb
(°F)




78
78











Wet
Bulb
<°F)




76
77











Static
Pressure
<"IUO)




-65
-65











Recirculated
Water
Flow
(gpm)




880
880











Fan
Motor
Current
(amp)




215
215












-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE
           Ford Motor Company * Rouge Plant * Dearborn,  Michigan
Date:
7-21-75
Atmospheric Pressure:
Initial:  RJP
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.

'
X58
__
1












Push
Time


1225

1236












Inlet Conditions
Dry
Bulb
CF)


180

280










.

Wet
Bulb
CF)

















Static
Pressure
("H^O)

•
-4.3

-5.0












Velocity
Pressure
<"H20)


1.25

1.45












Throat Conditions
Pressure
Drop
<"H20)


38

38












Water
Pressure
(psi)


55

56












Water
Temp.
CF)


68

68












Outlet Conditions
Dry
Bulb
CF)


79

79












Wet
Bulb
CF)


76

76












Static
Pressure
("HiO)


-65

-67












Recirculaeed
Water
Flow
(gp«)


880

880












Fan
Motor
Current
(amp)


215

215












                                                                                              i
                                                                                              CT»
                                                                                              •P-

-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE
           Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:
7-22-75
Atmospheric Pressure:
Initial:  RJP
Push
1
2
3
4
5
6
7
8
9
10
11
12
13
14
IS

.
Oven
No.


.



IS
25









Push
Time






0932
0940









• Inlet Conditions
Dry
Bulb
(°F)






460
280







.

Wet
Bulb
(°F)

















Static
Pressure
<"HaO)

•




-4.6
-4.8









Velocity
Pressure
(HH*0)






1.3
1.4









Throat Conditions
Pressure
Drop
("H20)






38
38









Water
Pressure
(psi)






48
48









Water
Temp.
(°F)






69
69









Outlet Conditions
Dry
Bulb
(°F)






77
77









Wet
Bulb
<°F)






76
76









Static
Pressure
<"H,0)






-30
-30









Recirculated
Water
Flow
(gpn)






880
880




•




Fan
Motor
Current
(amp)






215
215

•





•

                                                                                             S


                                                                                             Ul

-------
                 DAILY LOG OF SCRUBBER SYSTEM PERFORMANCE

           Ford Motor Company * Rouge Plant * Dearborn, Michigan
Date:   9-3-75
Atmospheric Pressure:  29.4   Initial:   RJP
Push
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30


Oven
No.
36











I




Push
Time
1208
















Inlet Conditions
Dry
Bulb
(°F)

















Wet
Bulb
(°F>

















Static
Pressure
<"HaO)
-3.5
•















Velocity
Pressure
("HaO)
1.1
















Throat Conditions
Pressure
Drop
<"H20)
41
















Water
Pressure
(psi)
60
















Water
Temp.
<°F)
60
















Outlet Conditions
Dry
Bulb
(°F)

















Wet
Bulb
(°F)

















Static
Pressure
<"H»0)
57.1
















Recirculated
Water
Flow
(gpm)
890
















Fan
Motor
Current
(•up)
215
















                                                                                              a
                                                                                              i

-------
                APPENDIX I




SUMMARY OF PROCESS AND CONTROL SYSTEM DATA

-------
                                   1-1
             SUMMARY OF PROCESS AND CONTROL SYSTEM DATA

                         Ford Motor Company
                     Rouge Plant - Coke Battery
                         Dearborn, Michigan
   Sampling  Method:

   Test  No.:      1
   Sampling  Location:
EPA Method 5
     Sampling Date:

  Scrubber Inlet
6-24-75 - 6-25-75
Push
Time
0943
1036
1052
1103
1117
1132
1146
1158
1330
1340
1426
1438
Oven
Number
1
31
41
X51
X61
3
13
23
X53
X63
35
45
TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
3

1
1
1
3
3
3
1
3
3
1

Coke
Oven
Flue
Temp.
(°F)
2510
2420
2500
2550
2440
2440
2420
2410
2430
2390
2460
2470

Cross
Draft
Velocity
(fpm)
355

130
485
230
80
115
200
310
280
360
400

Stack
Gas
Opacity
(Percent)
40

0
0
0
75
60
60
0
50
60
20

Net
Coal
Charged
(Ibs)
38,050
36, 100
35,450
35,200
(35,700)
34,800
35,350
36, 350
(35,700)
35,550
35,750
35, 000

Averages

Inlet Dry Bulb  (°F)
Inlet Stat. Pres.  ("H20)
Throat Pres. Drop  ("H20)
Water Pres. (psl)
Outlet Dry Bulb  (°F)
             Outlet Wet Bulb (°F)
             Outlet Stat. Pres.  ("H20)
             Water Flow (GPM)
             Fan Motor Current (AMP)
             Gross Coking Time (min.)
                              Clayton Environmental  Consultants,  Inc,

-------
                                  1-2
            SUMMARY OF PROCESS AND CONTROL  SYSTEM DATA

                        Ford Motor Company
                    Rouge Plant - Coke Battery
                        Dearborn, Michigan
  Sampling Method:   EPA Method 5	

  Test No.: 	1         Sampling Date:

  Sampling Location:   Scrubber Inlet	
         6-24-75  -  6-25-75
Push
Time
6-25
1005
1018
1029
1040
1253
1310
1332
1342
1353
1403
1417
1428
Oven
Number
39
49
X59
2
4
24
34
44
X54
X64
6
16
TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
2
3
1
3
3
3
3
2
2
3
3
3
2.3
Coke
Oven
Flue
Temp.
(°F)
2460
2420
2420
2440
2360
2300
2400
2490
2440
2380
2510
2400

Cross
Draft
Velocity
(fpm)
120
120
100
150
620
190
60
170
220
180
200
260
230
Stack
Gas
Opacity
(Percent)
40
40
10
60
60
60
40
5
10
40
30
60
35
Net
Coal
Charged
(Ibs)
32,550
34,500
34.350
34,700
34,950
34,700
34,450
34,200
34,400
34,450
34,350
34,050
35,050
Averages

Inlet Dry Bulb (°F)
Inlet Stat. Pres.  ("H20)
Throat Pres. Drop  ("H20)
Water Pres. (pal)
Outlet Dry Bulb  (°F)
Outlet Wet Bulb  (°F)
Outlet Stat. Pres.  ("H20)  	
Water Flow (GPM)            800
Fan Motor Current  (AMP)     210
Gross Coking Time  (mln.)    985
                              Clayton Environmental  Consultants,  Inc.

-------
                                  1-3
             SUMMARY  OF  PROCESS  AND CONTROL SYSTEM DATA

                         Ford  Motor Company
                     Rouge  Plant -  Coke Battery
                         Dearborn,  Michigan
  Sampling Method:   EPA Method 5

  Test No. :      1
  Sampling  Location:
    Sampling Date:

Scrubber Outlet
6-24-75 - 6-25-75
Push
Time
0943
1036
1052
1103
1117
1132
1146
1158
1330
1340
1426
6-25
0946
Oven
Number
1
31
41
X51
X61
3
13
23
X53
X63
35
19
TEST
AVERAGE
Greenness
(Engineering
Observer ' s
Estimate)
3

1
1
1
3
3
3
1
3
3
3

Coke
Oven
Flue
Temp.
(°F)











2420

Cross
Draft
Velocity
(fpm)
355

130
485
230
80
115
200
310
280
360
160

Stack
Gas
Opacity
(Percent)
40

0
0
0
75
60
60
0
50
60
60

Net
Coal
Charged
(Ibs)
38,050
36, 100
35,450
35,200
(35,700)
34,800
35, 350
36, 350
(35,700)
35,550
35, 750
35, 250

Averages

Inlet Dry Bulb (°F)
Inlet Stat. Pres.  ("H20)
Throat Pres. Drop  ("H20)
Water Pres. (psl)
Outlet Dry Bulb  (°F)
            Outlet Wet Bulb (°F)
            Outlet Stat. Pres. ("H20)
            Water Flow (GPM)
            Fan Motor Current (AMP)
            Gross Coking Time (min.)
                              Clayton Environmental Consultants,  Inc.

-------
                                  1-4
            SUMMARY OF PROCESS AND CONTROL  SYSTEM DATA

                        Ford Motor Company
                    Rouge Plant - Coke  Battery
                        Dearborn, Michigan
  Sampling Method:

  Test No. :     1
EPA Method 5
  Sampling Location:
       Sampling  Date:

   Scrubber Outlet
6-24-75 - 6-25-75
Push
Time
1005
1018
1029
1040
1253
1310
1332
1342
1353
1403
1417
1428
Oven
Number
39
49
X59
2
4
24
34
44
^X54
X64
6
16
TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
2
3
1
3
3
3
3
2
2
3
3
3
2.4
Coke
Oven
Flue
Temp.
(°F)













Cross
Draft
Velocity
(fpm)
120
120
100
150
620
190
60
170
220
180
200
260
220
Stack
Gas
Opacity
(Percent)
40
40
10
60
60
60
40
5
10
40
30
60
35
Net
Coal
Charged
(Ibs)
32,550
34,500
34,350
34,700
34,950
34,700
34,450
34,200
34,400
34,450
34,350
34,050
34,050
Averages

Inlet Dry Bulb (°F)        215
Inlet Stat. Pres.  ("H20)    .4.5
Throat Pres. Drop  ("H20)    42
Water Pres. (psl)           4p
Outlet Dry Bulb  (°F)        ag
              Outlet Wet  Bulb  (°F)         83
              Outlet Stat.  Pres.  ("H20)   ,49
              Water Flow  (GPM)            BOO
              Fan Motor Current  (AMP)     210
              Gross Coking  Time  (mln.)    gas
                              Clayton Environmental  Consultants,  Inc.

-------
                                  1-5
             SUMMARY  OF  PROCESS  AND CONTROL SYSTEM DATA

                         Ford  Motor Company
                     Rouge  Plant -  Coke  Battery
                         Dearborn,  Michigan
  Sampling Method:   EPA Mpthpd 5	

  Test No.: 	2          Sampling  Date:

  Sampling Location:   Scrubber Inlet	
          6-26-75 - 6-27-75
Push
Time
0925
1016
1039
1049
1102
1125
1139
1255
1310
1332
1337
1345
Oven
Number
48
1
21
31
41
X51
X61
23
33
43
X53
X63
TEST
AVERAGE
Greenness
(Engineering
Observer ' s
Estimate)
3
2
1
3
1
1
—
—
3
1
1
1

Coke
Oven
Flue
Temp.
<°F>
2260
2300
2430
2480
2350
2490
2420
2330
2400
2320
2450
2390

Cross
Draft
Velocity
(fpm)
310
270
250
310
400
220
90

480
330
220
270

Stack
Gas
Opacity
(Percent)
30
30
5
40
5
0
—
..
40
0
0
0

Net
Coal
Charged
(Ibs)
31,050
34, 550
34,900
34,750
32,050
32, 800
33, 000
35,750
35,450
35, 600
35, 700
33,850

Averages

Inlet Dry Bulb (°F)
Inlet Stat. Pres.  ("H20)
Throat Pres. Drop  ("H20)
Water Fres. (psi)
Outlet Dry Bulb  (°F)
Outlet Wet Bulb  (°F)
Outlet Stat. Pres.  ("H20)
Water Flow (GPM)
Fan Motor Current  (AMP)
Gross Coking Time  (mln.)
                              Clayton Environmental Consultants,  Inc,

-------
                                  1-6
            SUMMARY OF  PROCESS AND  CONTROL SYSTEM DATA

                        Ford Motor  Company
                    Rouge Plant  - Coke  Battery
                        Dearborn, Michigan
  Sampling Method:   EPA Method 5

                 2
Test No.:
  Sampling Location:
    Sampling Date:

Scrubber Inlet
6-26-75 - 6-27-75
Push
Time
1408
1438
1458
1504
6-27
1056
1108
1135
1158
1325
1340
1405
1424
Oven
Number
15
35
45
X55
39
49
2
22
4
14
24
34
TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
3
3
3
1
1
3
3
3
3
1
2
3
2.1
Coke
Oven
Flue
Temp.
(°F)
2360
2380
2440
2420
No
data
No
data
No
data
No
data
No
data
No
data
No
data
No
data

Cross
Draft
Velocity
(fpm)
280
250
170
350
240
200
240
270
260
350
170
320
270
Stack
Gas
Opacity
(Percent)
20
10
60
10
0
20
30
30
20
10
10
20
20
Net
Coal
Charged
(Ibs)
31,650
34,650
34,850
33,850
34,650
34,250
34,800
33,500
33,800
34,350
34,900
33,300
34,100
Averages

Inlet Dry Bulb (°F)
Inlet Stat. Pres.  ("H20)
Throat Pres. Drop
Water Pres. (psl)
Outlet Dry Bulb  (°F)
                        583
                         -4.7
            Outlet Wet Bulb  (°F)
            Outlet Stat. Pres.
            Water Flow (GPM)
            Fan Motor Current  (AMP)
            Gross Coking Time  (min.)
                                                            1005
                              Clayton Environmental  Consultants,  Inc,

-------
                                  1-7
            SUMMARY OF  PROCESS  AND  CONTROL SYSTEM DATA

                        Ford  Motor  Company
                    Rouge  Plant  - Coke  Battery
                        Dearborn, Michigan
  Sampling Method:

  Test No. :      2
  Sampling Location:
EPA Method 5
     Sampling Date:

  Scrubber Outlet
                       6-26-75 - 6-27-75
Push
Time
0925
1016
1039
1049
1102
1125
1139
1255
1310
1332
1337
1345
Oven
Number
48
1
21
31
41
X51
X61
23
33
43
X53
X63
TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
3
2
1
3
1
1
_
-
3
1
1
1

Coke
Oven
Flue
Temp.
(°F)













Cross
Draft
Velocity
(fpm)
310
270
250
310
400
220
90
_
480
330
220
270

Stack
Gas
Opacity
(Percent)
30
30
5
40
5
0
-
-
40
0
0
0

Net
Coal
Charged
(Ibs)
31,050
34,550
34, 900
34,750
32,050
32,800
33,000
35,750
35,450
35,600
35, 700
33,850

Averages

Inlet Dry Bulb (°F)
Inlet Stat. Pres.  ("H20)
Throat Pres. Drop  ("H20)
Water Pres. (psi)
Outlet Dry Bulb  (°F)
             Outlet Wet Bulb  (°F)
             Outlet Stat. Pres.  ("H20)
             Water Flow (GPM)
             Fan Motor Current  (AMP)
             Gross Coking Time  (min.)
                              Clayton Environmental Consultants,  Inc.

-------
                                1-8
          SUMMARY OF PROCESS AND CONTROL SYSTEM DATA

                      Ford Motor Company
                  Rouge Plant - Coke Battery
                      Dearborn, Michigan
Sampling Method:  EPA Method 5	

Teat No.:     2	     Sampling Date:

Sampling Location:    Scrubber Outlet
                                             6-26-75 - 6-27-75
Push
Time
1408
1438
1458
1504
6-27
1040
1108
1120
1158
1325
1340
1405
1424
Oven
Number
15
35
45
X55
29
49
X59
22
4
14
24
34
TEST
AVERAGE
Greenness
(Engineering
Observer* a
Estimate)
3
3
3
1
•?
3
1
3
3
1
2
3
2.1
Coke
Oven
Flue
Temp.
(QF)













Cross
Draft
Velocity
(fpm)
280
250
170
350
170
200
190
270
260
350
170
320
270
Stack
Gas
Opacity
(Percent)
20
10
60
10
40
20
0
30
20
10
10
20
20
Net
Coal
Charged
(Ibs)
31,650
34,650
34,850
33,850
34,800
34,250
34,750
33,500
33,800
34,350
34,900
33,300
34, 100
                        583
Averages

Inlet Dry Bulb (°F)       	
Inlet Stat. Pres.  ("H20)   -4.7
Throat Pres. Drop  ("H20)   40
Water Pres. (psi)
Outlet Dry Bulb  (°F)
                         40
                         93
Outlet Wet Bulb (°F)          91
Outlet Stat. Pres.  ("H20)    -46
Water Flow (GPM)             785
Fan Motor Current  (AMP)      210
Gross Coking Time  (mln.)    1QQ5
                            Clayton Environmental Consultants,  Inc,

-------
                                  1-9
             SUMMARY  OF  PROCESS  AND CONTROL SYSTEM DATA

                         Ford  Motor Company
                     Rouge  Plant -  Coke  Battery
                         Dearborn,  Michigan
  Sampling Method:

  Test No.:      3
  Sampling  Location:
EPA Method 5
     Sampling Date:  6-30-75, 7-1-75 and 7-2-75

 Scrubber Inlet
Push
Time
0854
0905
0920
0943
0954
1003
1011
1027
1045
1056
1220
1247
Oven
Number
X64
6
16
26
36
46
X56
8
18
28
11
21
TEST
AVERAGE
Greenness
(Engineering
Observer ' s
Estimate)
2
3
2
2
2
2
1
3
3
3
1
3

Coke
Oven
Flue
Temp.
(°F)

2340
2480
2460
2400
2480
2440
2260
2270
2240
2300
2360

Cross
Draft
Velocity
(fpm)
200
220
210
300
240
270
230
340
270
310
370
280

Stack
Gas
Opacity
(Percent)
5
20
10
10
5
10
10
40
20
50
0
30

Net
Coal
Charged
(Ibs)
39, 100
35,550
29,750
35,350
(33,850)
34,250
32, 900
32,850
33,000
(33,850)
31,150
33,300

Averages

Inlet Dry Bulb (°F)
Inlet Stat. Pres.. ("H20)
Throat Pres. Drop  ("H20)
Water Pres. (psi)
Outlet Dry Bulb  (°F)
             Outlet Wet Bulb (°F)
             Outlet Stat. Pres. ("H20)
             Water Flow (GPM)
             Fan Motor Current (AMP)
             Gross Coking Time (min.)
                              Clayton Environmental  Consultants,  Inc.

-------
                                  1-10
             SUMMARY  OF  PROCESS  AND CONTROL SYSTEM DATA

                         Ford  Motor Company
                     Rouge  Plant -  Coke  Battery
                         Dearborn,  Michigan
  Sampling Method:

  Test No.:     3
EPA Method 5
      Sampling Date:  6-30-75, 7-1-75 and 7-2-75
  Sampling Location:   Scrubber Inlet
Push
Time
1330
1350
1402
1415
1423
1448
1458
7-1
0851
0935
7-2
0921
0928
0946
Oven
Number
41
X51
X61
3
13
23
33
X53
15
24
34
44
TEST
AVERAGE
Greenness
(Engineering
Observer' a
Estimate)
3
1
1
3
2
3
3
1
fm
3
3
3
2.3
Coke
Oven
Flue
Temp.
(°F)
2230
2420
2380
2340
2380
2340
2380

2260
2360
2400
2360

Cross
Draft
Velocity
(fpm)
120
150
230
280
230
80
540
150
^
60
100
150
230
Stack
Gas
Opacity
(Percent)
50
0
0
60
30
30
60
0
—
50
40
30
25
Net
Coal
Charged
(Ibs)
34,850
34,400
34,800
33,800
33,800
33,450
(33,850)
36,100
35, 850
35,050
34,250
34,900
34,250
Averages

Inlet Dry Bulb (°F)       393
Inlet Stat. Pres.  ("H20)   -5.2
Throat Pres. Drop  ("H20)   38
Water Pres. (psi)          40
Outlet Dry Bulb  (°F)       90
             Outlet Wet  Bulb  (°F)         88
             Outlet Stat.  Pres.  ("H20)   -52.6
             Water Flow  (GPM)            770
             Fan Motor Current  (AMP)     220
             Gross Coking  Time  (min.)    982
                              Clayton Environmental  Consultants,  Inc,

-------
                                  1-11
             SUMMARY  OF  PROCESS  AND CONTROL SYSTEM DATA

                         Ford  Motor Company
                     Rouge  Plant -  Coke  Battery
                         Dearborn,  Michigan
   Sampling Method:   EPA Method 5

                 3
Teat No.:
   Sampling  Location:
    Sampling Date: 6-30-75,  7-1-75 and 7-2-75

Scrubber Outlet
Push
Time
0854
0905
0920
0943
0954
1003
1011
1027
1045
1056
1220
1247
Oven
Number
X64
6
16
26
36
46
X56
8
18
28
11
21
TEST
AVERAGE
Greenness
(Engineering
Observer1 s
Estimate)
2
3
2
2
2
2
1
3
3
3
1
3

Coke
Oven
Flue
Temp.
<°F)













Cross
Draft
Velocity
(fpm)
200
220
210
300
240
270
230
340
270
310
370
280

Stack
Gas
Opacity
(Percent)
5
20
10
10
5
10
10
40
20
50
0
30

Net
Coal
Charged
(Ibs)
39, 100
35,550
29, 750
34, 350
(33,850)
34, 250
32, 900
32,850
33,000
(33,850)
31, 150
33,300

Averages

Inlet Dry Bulb (°F)
Inlet Stat. Pres.  ("H20)
Throat Pres. Drop  ("H20)
Water Pres. (psi)
Outlet Dry Bulb  (°F)
                                 Outlet Wet Bulb (°F)
                                 Outlet Stat. Pres. ("H20)
                                 Water Flow (GPM)
                                 Fan Motor Current (AMP)
                                 Gross Coking Time (min.)
                              Clayton Environmental Consultants,  Inc.

-------
                                  1-12
            SUMMARY 0? PROCESS AND  CONTROL  SYSTEM DATA

                        Ford Motor  Company
                    Rouge Plant - Coke  Battery
                        Dearborn, Michigan

  Sampling Method:   EPA Method 5	

  Test No.:      3
  Sampling Location:
   Sampling Date: 6-30-75.  7-1-75 and 7-2-75

Scrubber Outlet	
Push
Time
1330
1350
1402
1415
1423
1458
1513
7-1
0851
0935
7-2
0921
0928
0946
Oven
Number
41
X51
X61
3
13
33
43
X53
15
24
34
44
TEST
AVERAGE
Greenness
(Engineering
Observer1 s
Estimate)
3
1
1
3
2
3
3
1

3
3
3
2.3
Coke
Oven
Flue
Temp.
(8F)






2340






Cross
Draft
Velocity
(fpm)
120
150
230
280
230
540
360
150

60
100
150
240
Stack
Gas
Opacity
(Percent)
50
0
0
60
30
60
20
0

50
40
30
25
Net
Coal
Charged
(Ibs)
34,850
34,400
35,800
33,800
33,800
(33,850)
(33,850)
36,100
35,850
35,050
35,250
34,900
34,250
Averages

Inlet Dry Bulb (°F)
Inlet Stat. Pres.  ("H20)
Throat Pres. Drop  ("H20)
Water Pres. (psl)
Outlet Dry Bulb  (°F)
           Outlet Wet Bulb  (°F)         88
           Outlet Stat. Pres.  ("H20)   -52.6
           Water Flow  (GPM)            770
           Fan Motor Current  (AMP)     220
           Gross Coking Time  (min.)    982
                              Clayton Environmental  Consultants,  Inc,

-------
                                  1-13
             SUMMARY  OF  PROCESS  AND  CONTROL SYSTEM DATA

                         Ford  Motor  Company
                     Rouge  Plant - Coke  Battery
                         Dearborn, Michigan
  Sampling Method:  EPA Method 5	

  Teat No.:      4          Sampling  Date:  7-2-75 - 7-3-75
  Sampling Location:  Scrubber Inlet & Outlet
Push
Time
1327
1335
1345
1355
1415
1442
1455
1505
1535
1545
7-3
0838
0903
Oven
Number
48
X58
1
11
21
31
41
X51
3
13
13
33
TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
1
1

1
3
3
3
1
3
3
J.
2

Coke
Oven
Flue
Temp.
(°F)
2260
2400
2360
2390
2300
2260
2410
2430
2360
2410

2350

Cross
Draft
Velocity
(fpm)
260
350

270
460
360
320
280
320
280
150
230

Stack
Gas
Opacity
(Percent)
10
0

0
50
40
20
5
40
20
0
20

Net
Coal
Charged
(Ibs)
33, 300
(34,800)
34,800
35,000
34,850
34,950
35, 100
35,600
35, 150
34, 950
(26. 0501
36, 200

Averages

Inlet Dry Bulb (°F)
Inlet Stat. Pres.  ("H20)
Throat Pres. Drop  ("H20)
Water Pres. (psl)
Outlet Dry Bulb  (°F)
Outlet Wet Bulb  (°F)
Outlet Stat. Pres.  ("H20)
Water Flow (GPM)
Fan Motor Current  (AMP)
Gross Coking Time  (mip.)
                              Clayton Environmental  Consultants,  Inc.

-------
                                  1-14
            SUMMARY OF PROCESS AND  CONTROL  SYSTEM DATA

                        Ford Motor  Company
                    Rouge Plant  - Coke  Battery
                        Dearborn, Michigan
  Sampling Method:

  Test No.:     4
                     EPA Method 5
                           Sampling Date:   7-2-75 - 7-3-75
  Sampling Location:   Scrubber Inlet & Outlet
Push
Time
0939
0954
1006
1027








Oven
Number
X53
X63
5
15








TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
3
1
1
3








2.0
Coke
Oven
Flue
Temp.
(°F)
2480
2420
2460
2340









Cross
Draft
Velocity
(fpm)
260
320
170
320








290
Stack
Gas
Opacity
(Percent)
20
0
0
60








20
Net
Coal
Charged
(Ibs)
35,500
35,550
34,600
34,700








35,050
Averages
                          350
Inlet Dry Bulb (°F)       	
Inlet Stat. Pres.  ("H20)   -5.2
Throat Pres. Drop  ("H20)   38
Water Prea. (pal)          40
Outlet Dry Bulb  (°F)       90
Outlet Wet Bulb  (°F)         89
Outlet Stat. Pres.  ("H20)   -53.U
Water Flow (GPM)            780
Fan Motor Current  (AMP)     220
Gross Coking Time  (mln.)    997
                              Clayton Environmental  Consultants,  Inc.

-------
                                  1-15
             SUMMARY  OF  PROCESS  AND CONTROL SYSTEM DATA

                         Ford  Motor Company
                     Rouge  Plant -  Coke Battery
                         Dearborn,  Michigan
   Sampling Method:   EPA Method 5

                 5
Test No. :
Sampling Date:   7-8-75
   Sampling  Location:    Scrubber  Inlet  &  Outlet
Push
Time
0928
1017
1033
1043
1056
1141
1213
1245
1305
1320
1335
1345
Oven
Number
12
X52
X62
4
14
24
44
X54
6
16
26
36
TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate )
_
1
1
1
3
1
1
1
2
2
1
1

Coke
Oven
Flue
Temp.
(°F)
2300
2420
2380
2340
2160
2400
2360
2420
2400
2340
2400
2400

Cross
Draft
Velocity
(fpm)
—
170
240
170
260
240
_
180
220
360
300
350

Stack
Gas
Opacity
(Percent)
_
0
0
0
20
0
0
0
10
10
0
5

Net
Coal
Charged
(Ibs)
34,550
34, 900
34,350
32,000
34,250
34,000
33,450
33,600
34,800
33,200
33, 900
(33,600)

Averages

Inlet Dry Bulb (°F)
Inlet Stat. Pres.  ("H20)
Throat Pres. Drop  ("H20)
Water Pres. (psi)
Outlet Dry Bulb  (°F)
                                 Outlet Wet Bulb (°F)
                                 Outlet Stat. Pres.  ("H20)
                                 Water Flow (GPM)
                                 Fan Motor Current (AMP)
                                 Gross Coking Time (mj.n.)
                              Clayton Environmental  Consultants,  Inc.

-------
                                  1-16


            SUMMARY OF PROCESS AND CONTROL  SYSTEM DATA

                        Ford Motor Company
                    Rouge Plant - Coke  Battery
                        Dearborn, Michigan
  Sampling Method:  EPA Method 5

                 5
Test No. :
Sampling Date:
7-8-75
  Sampling Location:   Scrubber  Inlet  &  Outlet
Push
Time
1403
1421
1440
1449








Oven
Number
46
X56
8
18








TEST
AVERAGE
Greenness
(Engineering
Observer ' s
Estimate)
1
2
3
1








1.5
Coke
Oven
Flue
Temp.
(°F)
2420
2410
2190
2400









Cross
Draft
Velocity
(fpm)
240
290
250
300








260
Stack
Gas
Opacity
(Percent)
5
0
30
0








5
Net
Coal
Charged
(Ibs)
34,350
28,050
32,850
35,050








33,550
Averages

Inlet Dry Bulb (°F)
Inlet Stat. Pres.  ("H20)
Throat Pres. Drop  ("H20)
Water Pres. (psi)
Outlet Dry Bulb  (°F)
                        233
        Outlet Wet Bulb (°F)         82
        Outlet Stat. Pres. ("H20)   -54.4
        Water Flow (GPM)            840
        Fan Motor Current (AMP)     215
        Gross Coking Time (min.)   1019
                              Clayton Environmental  Consultants,  Inc,

-------
                                   1-17
             SUMMARY  OF  PROCESS  AND  CONTROL SYSTEM DATA

                        Ford Motor  Company
                     Rouge  Plant  - Coke  Battery
                        Dearborn, Michigan
  Sampling Method:

  Test No. :     6
EPA Method 5
      Sampling  Date:
7-10-75
  Sampling Location:
  Scrubber Inlet & Outlet
Push
Time
0940
0953
1017
1045
1057
1107
1120
1242
1252
1337
1358
1410
Oven
Number
2
12
22
42
X52
X62
4
X54
X64
26
36
46
TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
1
3
1
.
1
1
1
1
2
2
2
2

Coke
Oven
Flue
Temp.
(°F)
2360
2280
2320
2350
2380
2380
2400
2400
2380
2380
2360
2470

Cross
Draft
Velocity
(fpm)
230
280
270
—
190
210
300
240
360
670
570
520

Stack
Gas
Opacity
(Percent)
5
30
5
—
0
0
5
10
20
30
20
10

Net
Coal
Charged
(Ibs)
33,500
35,000
36,650
34,150
34, 150
34,500
33, 750
33,850
34, 350
34,650
33,800
33,500

Averages

Inlet Dry Bulb (°F)
Inlet Stat. Pres.  ("H20)
Throat Pres. Drop  ("H20)
Water Pres. (psi)
Outlet Dry Bulb  (°F)
             Outlet Wet Bulb  (°F)
             Outlet Stat.  Pres.  ("H20)
             Water Flow (GPM)
             Fan Motor Current  (AMP)
             Gross Coking  Time  (min.)
                              Clayton Environmental  Consultants,  Inc.

-------
                                  1-18
            SUMMARY OF PROCESS AND CONTROL  SYSTEM DATA

                        Ford Motor Company
                    Rouge Plant - Coke  Battery
                        Dearborn, Michigan

  Sampling Method:   EPA Method 5	

                 6
Test No. :
  Sampling Location:
Sampling Date:    7-10-75
                        Scrubber Inlet  & Outlet
Push
Time
1424
1436
1452
1505








Oven
Number
X56
8
18
28








TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
1
3
3
3








1.8
Coke
Oven
Flue
Temp.
(°F)
2380
2250
2340
2340









Cross
Draft
Velocity
(fpm)
730
850
910
580








460
Stack
Gas
Opacity
(Percent)
0
60
40
30








20
Net
Coal
Charged
(Ibs)
35,300
35,700
35,150
35,550








34,600
Averages

Inlet Dry Bulb (°F)       225
Inlet Stat. Pres.  ("HaO)   -5.2
Throat Pres. Drop  ("H20)   39
Water Pres. (psi)          55
Outlet Dry Bulb  (°F)       82
                                 Outlet Wet Bulb  (°F)         80
                                 Outlet Stat. Pres.  ("H20)   -54.4
                                 Water Flow (GPM)            880
                                 Fan Motor Current  (AMP)     210
                                 Gross Coking Time  (mln.)    987
                              Clayton Environmental  Consultants,  Inc,

-------
                                  1-19
             SUMMARY  OF  PROCESS  AND  CONTROL SYSTEM DATA

                         Ford  Motor  Company
                     Rouge  Plant - Coke  Battery
                         Dearborn, Michigan
  Sampling Method:   EPA Method 5	

  Test No.: 	7	      Sampling  Date:
                    7-14-75
  Sampling Location:
Scrubber Inlet & Outlet
Push
Time
0840
0923
0932
0950
1022
1033
1058
1110
1245
1255
1318
1338
Oven
Number
37
X57
9
19
29
39
X59
2
X52
X62
4
14
TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
1
1
3
2
1
2
3
1
3
2
1
1

Coke
Oven
Flue
Temp.
(°F)

2460
2300
2440
2510
2420
2420
2440
2400
2440
2330
2410

Cross
Draft
Velocity
(fpm)
160
300
510
490
270
450
460
350
550
900
350
390

Stack
Gas
Opacity
(Percent)
10
10
60
20
0
30
60
5
50
40
5
5

Net
Coal
Charged
(Ibs)
32,500
32,850
34,450
32, 350
31,850
33,000
33,400
31,950
33, 100
(32,800)
(32,800)
(32, 800)

Averages

Inlet Dry Bulb (°F)
Inlet Stat. Pres.  ("H20)
Throat Pres. Drop  ("H20)
Water Pres. (psi)
Outlet Dry Bulb  (°F)
          Outlet Wet Bulb  (°F)
          Outlet Stat. Pres.  ("H20)
          Water Flow (GPM)
          Fan Motor Current  (AMP)
          Gross Coking Time  (min.)
                              Clayton Environmental Consultants,  Inc.

-------
                                1-20
          SUMMARY OF PROCESS AND CONTROL  SYSTEM  DATA

                      Ford Motor Company
                  Rouge Plant - Coke Battery
                      Dearborn, Michigan
Sampling Method:

Test No. : 	7
                      EPA Method 5
                            Sampling  Date:
7-14-75
Sampling Location:   Scrubber Inlet  & Outlet
Push
Time
1347
1358
1410
1424








Oven
Number
24
34
44
X54








TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
1
1
2
2








1.7
Coke
Oven
Flue
Temp.
(QF)
2400
2390
2390
2440









Cross
Draft
Velocity
(fpm)
540
1100
330
380








470
Stack
Gas
Opacity
(Percent)
0
5
40
20








20
Net
Coal
Charged
(Ibs)
33, 150
32, 700
30,400
33,050








32,700
Averages

Inlet Dry Bulb (°F)       215
Inlet Stat. Pres.  ("H20)   -3.6
Throat Pres. Drop  ("H20)   38
Water Pres. (psi)          47
Outlet Dry Bulb  (°F)       75
                                 Outlet Wet Bulb  (°F)         72
                                 Outlet Stat. Pres.  (MH20)   -54.4
                                 Water Flow (GPM)            880
                                 Fan Motor Current  (AMP)     215
                                 Gross Coking Time  (mln.)    990
                            Clayton Environmental Consultants,  Inc.

-------
                                  1-21
             SUMMARY  OF  PROCESS  AND CONTROL SYSTEM DATA

                         Ford  Motor Company
                     Rouge  Plant -  Coke  Battery
                         Dearborn,  Michigan
  Sampling Method:   EPA Method 5

                  8
Test No.:
Sampling Date:   7-15-75
  Sampling  Location:    Scrubber  Inlet  & Outlet
Push
Time
0830
0847
0920
0929
0958
1054
1104
1125
1140
1156
1300
1325
Oven
Number
46
X56
8
18
38
1
11
21
31
41
X51
3
TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
1
1
2
1
1
1
3
1
1
3
_
2

Coke
Oven
Flue
Temp.
<°F)


2430
2420
2440
2360
2200
2500
2440
2320
2410
2300

Cross
Draft
Velocity
(fpm)
100
250
120
150
210
220
190
190
220
610
_
270

Stack
Gas
Opacity
(Percent)
0
0
20
0
0
0
40
0
10
30
_
10

Net
Coal
Charged
(Ibs)
33, 300
32,950
33,700
33, 500
33,750
34,650
33,300
32, 250
34,250
32,450
33,750
33,050

Averages

Inlet Dry Bulb (°F)
Inlet Stat. Pres.  ("H20)
Throat Pres. Drop  ("H20)
Water Pres. (psi)
Outlet Dry Bulb  (°F)
                                 Outlet Wet Bulb (°F)
                                 Outlet Stat. Pres. ("H20)
                                 Water Flow (GPM)
                                 Fan Motor Current (AMP)
                                 Gross Coking Time (min.)
                              Clayton Environmental  Consultants,  Inc,

-------
                                  1-22
            SUMMARY OF PROCESS AND CONTROL  SYSTEM DATA

                        Ford Motor Company
                    Rouge Plant  - Coke  Battery
                        Dearborn, Michigan
  Sampling Method:   EPA Method 5

  Test No.:
8
Sampling Date:
7-15-75
  Sampling Location:   Scrubber  Inlet & Outlet
Push
Time
1333
1345
1404
1409








Oven
Number
13
23
33
43








TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
1
1
1
1








1.4
Coke
Oven
Flue
Temp.
(°F>
2360
2440
2450
2410









Cross
Draft
Velocity
(fpm)
510
240
270
580








280
Stack
Gas
Opacity
(Percent)
5
5
0
0








10
Net
Coal
Charged
(Ibs)
35,050
34,350
32, 150
34,250








33,550
Averages

Inlet Dry Bulb (°F)
Inlet Stat. Pres.  ("H20)
Throat Pres. Drop  ("H20)
Water Pres. (pal)
Outlet Dry Bulb  (°F)
           40
           55
           82
        Outlet Wet Bulb (°F)
        Outlet Stat.  Pres. ("H20)
        Water Flow (GPM)
        Fan Motor Current (AMP)
        Gross Coking  Time (min.)
                  215
                  998
                              Clayton Environmental  Consultants,  Inc,

-------
                                  1-23
             SUMMARY  OF  PROCESS  AND CONTROL SYSTEM DATA

                         Ford  Motor Company
                     Rouge  Plant -  Coke Battery
                         Dearborn,  Michigan
  Sampling Method:   EPA Method 5

  Teat No.:      9
   Sampling Date:
7-16-75
   Sampling  Location:
Scrubber Inlet & Outlet
Push
Time
0824
0840
0853
0934
0941
0952
1006
1035
1050
1109
1123
1137
Oven
Number
45
X55
7
17
27
37
47
X57
9
19
29
39
TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
1
1
3
1
2
1
2
1
3
1
1
1

Coke
Oven
Flue
Temp.
(°F)



2420
2390
2380
2490
2430
2240
2420
2460
2360

Cross
Draft
Velocity
(fpm)
150
170
140
270
160
120
170
420
260
150
320
370

Stack
Gas
Opacity
(Percent )
0
10
40
0
10
0
10
5
40
0
0
0

Net
Coal
Charged
(Ibs)
(35, 200)
(34, 300)
35,450
33,400
35,700
35,650
33, 800
(34, 300)
35,850
34,450
33,500
34,200

Averages

Inlet Dry Bulb (°F)
Inlet Stat. Pres.  ("H20)
Throat Pres. Drop<  ("H20)
Water Pres. (psl)
Outlet Dry Bulb  (,°F)
           Outlet  Wet Bulb (°F)
           Outlet  Stat.  Pres.  ("H20)
           Water Flow (GPM)
           Fan  Motor Current  (AMP)
           Gross Coking  Time  (mtn.)
                              Clayton Environmental  Consultants,  Inc,

-------
                                  1-24


             SUMMARY  OF  PROCESS  AND  CONTROL SYSTEM DATA

                        Ford  Motor  Company
                     Rouge  Plant - Coke  Battery
                        Dearborn, Michigan
  Sampling Method:

  Teat No.:     9
EPA Method 5
      Sampling  Date:
  Sampling Location:   Scrubber Inlet & Outlet
7-16-75
Push
Time
1203
1217
1340
1348








Oven
Number
X59
2
X52
X62








TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
1
1
1
1








1.4
Coke
Oven
Flue
Temp.
(°F)
2380
2400
2370
2380









Cross
Draft
Velocity
(fpm)
490
360
450
430








280
Stack
Gas
Opacity
(Percent)
0
5
0
0








5
Net
Coal
Charged
(Ibs)
35,550
35,400
32,150
33,200



•




34,500
Averages

Inlet Dry Bulb (°F)       267
Inlet Stat. Pres.  ("H20)   -5. 1
Throat Pres. Drop  ("H20)
Water Pres. (psi)         	
Outlet Dry Bulb  (°F)       84
             Outlet Wet  Bulb  (°F)         82
             Outlet Stat.  Pres.  ("H20)   -54.4
             Water Flow  (GPM)            890
             Fan Motor Current  (AMP)     215
             Gross Coking  Time  (min.)    999
                              Clayton Environmental  Consultants,  Inc,

-------
                                  1-25
            SUMMARY  OF  PROCESS  AND  CONTROL SYSTEM DATA

                         Ford  Motor  Company
                     Rouge  Plant - Coke  Battery
                         Dearborn, Michigan
Sampling Method:   EPA Method 8	

Test No.:    1	     Sampling Date:
                                               6-5-75
  Sampling Location:    Scrubber  Inlet  &  Outlet
Push
Time
1502
1522
1616
1625








Oven
Number
17
27
37
47








TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
2
2
_
2








2
Coke
Oven
Flue
Temp.
(°F)
2370
2500
2410
2460









Cross
Draft
Velocity
(fpm)
480
980
_
440








630
Stack
Gas
Opacity
(Percent)
30
25
—
20








25
Net
Coal
Charged
(Ibs)
35, 150
34,700
(35,350)
(35,250)








35,100
Averages

Inlet Dry Bulb (°F)       212
Inlet Stat. Pres.  ("H20)   -4.2
Throat Pres. Drop  ("H20)   45
Water Pres. (psi),         39
Outlet Dry Bulb  (°F)       82
                                 Outlet Wet Bulb (°F)         80
                                 Outlet Stat. Pres. ("H20)
                                 Water Flow (GPM)           	
                                 Fan Motor Current (AMP)     170
                                 Gross Coking Time (min.)    989
                              Clayton Environmental  Consultants,  Inc.

-------
                                  1-26
            SUMMARY OF  PROCESS AND  CONTROL SYSTEM DATA

                        Ford Motor  Company
                    Rouge  Plant  - Coke  Battery
                        Dearborn, Michigan
  Sampling Method:

  Test No.:      2
EPA Method 8
     Sampling Date:    6-6-75
  Sampling Location:
   Scrubber Inlet & Outlet
Push
Time
1004
1027
1049









Oven
Number
9
19
29









TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
1
1
3









1.7
Coke
Oven
Flue
Temp.
(°F)
2510
2460
2510










Cross
Draft
Velocity
(fpm)
690
515
530









580
Stack
Gas
Opacity
(Percent)
10
5
40









20
Net
Coal
Charged
(Ibs)
35,350
35,500
36,050









34,650
Averages

Inlet Dry Bulb (°F)        240
Inlet Stat. Pres.  ("H20)    -5.3
Throat Pres. Drop  ("H20)    43
Water Pres. (psi)           38
Outlet Dry Bulb  (°F)        77
             Outlet Wet Bulb  (°F)          73
             Outlet Stat. Pres.  ("H20)    -50.8
             Water Flow (GPM)             793
             Fan Motor Current  (AMP)      215
             Gross Coking Time  (min.)    1033
                              Clayton Environmental  Consultants,  Inc,

-------
                                  1-27
             SUMMARY OF  PROCESS  AND  CONTROL SYSTEM DATA

                        Ford Motor  Company
                    Rouge  Plant - Coke  Battery
                        Dearborn, Michigan
  Sampling Method:

  Test No. :     3
EPA Method 8
     Sampling Date:
            6-6-75
  Sampling Location:
  Scrubber Inlet & Outlet
Push
Time
1127
1141
1150









Oven
Number
X59
2
12









TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
2
1
2









1.7
Coke
Oven
Flue
Temp.
<°F)
2440
2460
2320










Cross
Draft
Velocity
(fpm)
660
450
830









650
Stack
Gas
Opacity
(Percent)
20
15
30









20
Net
Coal
Charged
(Ibs)
35, 150
35,050
34, 950









35,050
Averages

Inlet Dry Bulb (°F)
Inlet Stat. Free.  ("H20)
Throat Pres. Drop  ("H20)
Water Pres. (psi)
Outlet Dry Bulb  (°F)
     240
      -5.3
Outlet Wet Bulb (°F)          73
Outlet Stat. Pres.  ("H20)    -50.8
Water Flow (GPM)             793
Fan Motor Current  (AMP)      215
Gross Coking Time  (min.)    1024
                              Clayton Environmental Consultants,  Inc.

-------
                                1-28

          SUMMARY OF PROCESS AND CONTROL SYSTEM DATA

                      Ford Motor Company
                  Rouge Plant - Coke Battery
                      Dearborn, Michigan
Sampling Method:   EPA Method 8	

Test No.:      4         Sampling Date:    6-6-75
Sampling Location:
                         Scrubber  Inlet  & Outlet
Push
Time
1338
1355
1410









Oven
Number
14
34
44









TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
1
1
3









1.7
Coke
Oven
Flue
Temp.
(°F)
2480
2500
2420










Cross
Draft
Velocity
(fpm)
480
650
790









640
Stack
Gas
Opacity
(Percent)
10
5
45









20
Net
Coal
Charged
(Ibs)
30,800
34,600
34,700









33,350
Averages

Inlet Dry Bulb (°F)
Inlet Stat. Pres.  (
Throat Pres. Drop  ("H20)
Water Pres. (psl)          38
Outlet Dry Bulb  (°F)       77
                                 Outlet Wet Bulb  (°F)         73
                                 Outlet Stat. Pres.  ("H20)   .50.8
                                 Water Flow  (GPM)            793
                                 Fan Motor Current  (AMP)     215
                                 Gross Coking Time  (mln.)    999
                            Clayton Environmental Consultants,  Inc.

-------
                                  1-31
            SUMMARY OF  PROCESS  AND  CONTROL SYSTEM DATA

                        Ford Motor  Company
                    Rouge  Plant - Coke  Battery
                        Dearborn, Michigan
  Sampling Method:

  Test No.:     ^
EPA Method 8
  Sampling Location:
      Sampling  Date:

  Scrubber Inlet
6-9-75
Push
Time
1335
1345
1403









Oven
Number
13
23
43









TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
_
_
_









-
Coke
Oven
Flue
Temp.
<°F)













Cross
Draft
Velocity
(fpm)
,
_
_









-
Stack
Gas
Opacity
(Percent)
_
_
_









-
Net
Coal
Charged
(Ibs)
35,050
35,050
34,950









35,000
Averages

Inlet Dry Bulb (°F)       148
Inlet Stat. Pres.  ("H20)   -5.0
Throat Pres. Drop  ("H20)   44
Water Pres. (psl)          40
Outlet Dry Bulb  (°F)       75
             Outlet Wet Bulb  (°F)
             Outlet Stat. Pres.  ("H20)
             Water Flow (GPM)
             Fan Motor Current  (AMP)
             Gross Coking Time  (min.)
                              Clayton Environmental Consultants,  Inc,

-------
                                  1-32
            SUMMARY OF  PROCESS AND  CONTROL  SYSTEM DATA

                        Ford Motor  Company
                    Rouge Plant  - Coke  Battery
                        Dearborn, Michigan
  Sampling Method:

  Test No.:      7
EPA Method 8
  Sampling Location:
      Sampling Date:

  Scrubber  Outlet	
          6-9-75
Push
Time
1322
1345
1403









Oven
Number
3
23
43









TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
_
-
-









-
Coke
Oven
Flue
Temp.
(°F)













Cross
Draft
Velocity
(fpm)
_
-
-









-
Stack
Gas
Opacity
(Percent)
_
-
-









-
Net
Coal
Charged
(Ibs)
34,900
35,050
34,950









34,950
Averages

Inlet Dry Bulb (°F)
Inlet Stat. Pres.  ("H20)
Throat Pres. Drop  ("H20)
Water Pres. (psi)
Outlet Dry Bulb  (°F)
      44
      40
      76
Outlet Wet Bulb  (°F)         75
Outlet Stat. Pres.  ("H20)   -52
Water Flow (GPM)            760
Fan Motor Current  (AMP)     165
Gross Coking Time  (min.)    998
                              Clayton Environmental  Consultants,  Inc.

-------
                                  1-31
            SUMMARY OF  PROCESS  AND  CONTROL SYSTEM DATA

                        Ford Motor  Company
                    Rouge  Plant - Coke  Battery
                        Dearborn, Michigan
  Sampling Method:

  Test No. :     7
EPA Method 8
  Sampling Location:
      Sampling  Date:

  Scrubber Inlet
6-9-75
Push
Time
1335
1345
1403









Oven
Number
13
23
43









TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
_
_
-









-
Coke
Oven
Flue
Temp.
(°F)













Cross
Draft
Velocity
(fpm)
«•
_
_









-
Stack
Gas
Opacity
(Percent)
_
_
-









-
Net
Coal
Charged
(Ibs)
35,050
35,050
34,950









35,000
Averages

Inlet Dry Bulb (°F)       148
Inlet Stat. Pres.  ("H20)   -5.0
Throat Pres. Drop  ("H20)   44
Water Pres. (psi)          40
Outlet Dry Bulb  (°F)       76
             Outlet Wet Bulb  (°F)         75
             Outlet Stat. Pres.  ("H20)   -52
             Water Flow (GPM)            760
             Fan Motor Current  (AMP)     165
             Gross Coking Time  (min.)    999
                              Clayton Environmental Consultants,  Inc.

-------
                                  1-32
             SUMMARY OF  PROCESS AND  CONTROL SYSTEM DATA

                        Ford Motor  Company
                    Rouge  Plant  - Coke  Battery
                        Dearborn, Michigan
  Sampling Method:

  Test No.:      7
EPA Method 8
  Sampling Location:
      Sampling Date:

  Scrubber  Outlet	
6-9-75
Push
Time
1322
1345
1403









Oven
Number
3
23
43









TEST
AVERAGE
Greenness
(Engineering
Observer ' s
Estimate)
_
_
-









-
Coke
Oven
Flue
Temp.
(°F)













Cross
Draft
Velocity
(fpm)
_
_
-









-
Stack
Gas
Opacity
(Percent)
_
_
-









-
Net
Coal
Charged
(Ibs)
34,900
35,050
34,950









34,950
Averages

Inlet Dry Bulb (°F)       148
Inlet Stat. Pres.  ("H20)   -5.0
Throat Pres. Drop  ("H20)
Water Pres. (psi)         	
Outlet Dry Bulb  (°F)       76
              Outlet Wet Bulb (°F)         75
              Outlet Stat. Pres. ("H20)   -52
              Water Flow (GPM)            760
              Fan Motor Current (AMP)     165
              Gross Coking Time (min.)    998
                              Clayton Environmental  Consultants,  Inc,

-------
                                  1-33
            SUMMARY  OF  PROCESS  AND  CONTROL SYSTEM DATA

                         Ford  Motor  Company
                     Rouge  Plant - Coke  Battery
                         Dearborn, Michigan
  Sampling Method:

  Test No.:      8
EPA Method 8
      Sampling Date:
6-9-75
  Sampling Location:    Scrubber  Inlet  &  Outlet
Push
Time
1432
1447
1502









Oven
Number
X63
5
15









TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)

1
3









2.0
Coke
Oven
Flue
Temp.
(°F)

2400
2400










Cross
Draft
Velocity
(fpm)

540
480









510
Stack
Gas
Opacity
(Percent)

20
20









20
Net
Coal
Charged
(Ibs)
34.950
33,650
35,300









34,650
Averages

Inlet Dry Bulb (°F)        148
Inlet Stat. Pres.  ("H20)    -5.0
Throat Pres. Drop  ("t^O)    44
Water Pres. (psi)           40
Outlet Dry Bulb  (°F)        76
              Outlet Wet Bulb (°F)
              Outlet Stat.  Pres. ("H20)
              Water Flow (GPM)
              Fan Motor Current (AMP)
              Gross Coking  Time (min.)
                              Clayton Environmental  Consultants,  Inc.

-------
                                  1-34
             SUMMARY  OF  PROCESS  AND  CONTROL SYSTEM DATA

                        Ford  Motor  Company
                     Rouge  Plant - Coke  Battery
                        Dearborn, Michigan
  Sampling Method;

  Test No.:    9
EPA Method 8
     Sampling Date:
          6-10-75
  Sampling Location:
   Scrubber  Inlet  & Outlet
Push
Time
0933
0950
1014









Oven
Number
X55
17
37









TEST
AVERAGE
Greenness
(Engineering
Observer1 s
Estimate)
3
3
3









3
Coke
Oven
Flue
Temp.
(°F)
2480
2390
2420










Cross
Draft
Velocity
(fpm)
350
410
370









380
Stack
Gas
Opacity
(Percent)
20
20
30









25
Net
Coal
Charged
(Ibs)
34.900
35,550
35,600









35,350
Averages

Inlet Dry Bulb (°F)
Inlet Stat. Pres.  ("H20)
Throat Pres. Drop  ("H20)
Water Pres. (psi)
Outlet Dry Bulb  (°F)
    427
     83
Outlet Wet Bulb  (°F)         81
Outlet Stat. Pres.  ("H20)   -51
Water Flow (GPM)            770
Fan Motor Current  (AMP)     220
Gross Coking Time  (min.)   1003
                              Clayton Environmental  Consultants,  Inc,

-------
                                  1-35
             SUMMARY  0?  PROCESS  AND  CONTROL SYSTEM DATA

                        Ford  Motor  Company
                     Rouge  Plant - Coke  Battery
                        Dearborn, Michigan
  Sampling Method:

  Test No. :     1
Sodium Hydroxide
     Sampling Date:
6-3-75
  Sampling Location:    Scrubber  Inlet  & Outlet
Push
Time
1640
1653
1710









Oven
Number
29
39
49









TEST
AVERAGE
Greenness
(Engineering
Observer1 s
Estimate)
1
3
3









2.3
Coke
Oven
Flue
Temp.
(°F)
2510
2440
2460










Cross
Draft
Velocity
(fpm)
380
420
545









450
Stack
Gas
Opacity
(Percent)
15
20
55









30
Net
Coal
Charged
(Ibs)
f34r650}
(34.650^
(34.650)









34,650
Averages

Inlet Dry Bulb (°F)       248
Inlet Stat. Pres.  ("H20)   -4.8
Throat Pres. Drop  ("H20)   41
Water Pres. (psl)          39
Outlet Dry Bulb  (°F)       74
             Outlet  Wet Bulb (°F)        70
             Outlet  Stat.  Pres.  ("H20)  -50.4
             Water  Flow (GPM)           750
             Fan  Motor Current (AMP)    170
             Gross  Coking  Time (min.)
                              Clayton Environmental  Consultants,  Inc,

-------
                                  1-36
            SUMMARY OF  PROCESS AND  CONTROL SYSTEM DATA

                        Ford Motor  Company
                    Rouge Plant  - Coke  Battery
                        Dearborn, Michigan
  Sampling Method:

  Test No.:    2
Sodium Hydroxide
     Sampling Date:
6-4-75
  Sampling Location:
  Scrubber Inlet & Outlet
Push
Time
0904
0914
0926









Oven
Number
9
19
29









TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
1
1
2









1.3
Coke
Oven
Flue
Temp.
(°F)
2500
2520
2510










Cross
Draft
Velocity
(fpm)
300
320
360









330
Stack
Gas
Opacity
(Percent)
20
15
30









22
Net
Coal
Charged
(Ibs)
(35,250)
(35,250)
(35,250)









35,250
Averages

Inlet Dry Bulb (°F)        230
Inlet Stat. Pres.  ("H20)    -4.6
Throat Pres. Drop  ("H20)    42
Water Pres. (psi)           39
Outlet Dry Bulb  (°F)        82
             Outlet Wet Bulb  (°F)
             Outlet Stat. Pres.  ("H20)
             Water Flow  (GPM)
             Fan Motor Current  (AMP)    	
             Gross Coking Time  (min.)   1008
                              Clayton Environmental  Consultants,  Inc.

-------
                                  1-37
            SUMMARY OF  PROCESS AND  CONTROL SYSTEM DATA

                        Ford Motor  Company
                    Rouge  Plant  - Coke  Battery
                        Dearborn, Michigan
  Sampling Method:

  Test No. :     3
Sodium Hydroxide
      Sampling Date:
          6-4-75
  Sampling Location:   Scrubber Inlet & Outlet
Push
Time
1049
1104
1116









Oven
Number
2
12
22









TEST
AVERAGE
Greenness
(Engineering
Observer1 s
Estimate)
2
3
1









2.0
Coke
Oven
Flue
Temp.
(°F)
2470
2420
2470










Cross
Draft
Velocity
(fpm)
430
510
480









470
Stack
Gas
Opacity
(Percent)
25
25
10









20
Net
Coal
Charged
(Ibs)
36,550
36,650
35,950









36,400
Averages

Inlet Dry Bulb (°F)
Inlet Stat. Pres.'("H20)
Throat Pres. Drop  ("H20)
Water Pres. (psi)
Outlet Dry Bulb  (°F)
     230
      -4.6
Outlet Wet Bulb  (°F)          77
Outlet Stat. Pres.  ("H20)    -53.0
Water Flow  (GPM)             750
Fan Motor Current  (AMP)      170
Gross Coking Time  (min.)    1021
                              Clayton Environmental  Consultants,  Inc,

-------
                                  1-38
             SUMMARY  OF  PROCESS  AND  CONTROL SYSTEM DATA

                        Ford Motor  Company
                     Rouge  Plant - Coke  Battery
                        Dearborn, Michigan
  Sampling Method:

  Test No.:    4
Sodium Hydroxide
      Sampling Date:
                                              6-4-75
  Sampling Location:    Scrubber  Inlet  &  Outlet
Push
Time
1300
1310
1317









Oven
Number
4
14
24









TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
I
1
1









1
Coke
Oven
Flue
Temp.
(°F)
2470
2470
2490










Cross
Draft
Velocity
(fpm)
400
250
245









300
Stack
Ga>
Opacity
(Percent)
10
0
25









10
Net
Coal
Charged
(lb«)
35,800
36,050
35,100









35,650
Averages
                          230
Inlet Dry Bulb (°F)
Inlet Stat. Pres.  (
Throat Pres. Drop  ("H20)  	
Water Pres. (pal)          39
Outlet Dry Bulb  (°F)
                           -4.6
                           42
              Outlet Wet Bulb (°F)
              Outlet Stat. Pres. ("H20)  	
              Water Flow (GPM)            750
              Fan Motor Current (AMP)     170
              Gross Coking Time (min.)   1011
                              Clayton Environmental  Consultants,  Inc,

-------
                                  1-39
             SUMMARY  07  PROCESS  AND  CONTROL SYSTEM DATA

                        Ford  Motor  Company
                     Rouge  Plant - Coke  Battery
                        Dearborn, Michigan
  Sampling Method:

  Test No. :     5
Sodium Hydroxide
      Sampling Date:
6-4-75
  Sampling Location:    Scrubber  Inlet & Outlet
Push
Time
1458
1508
1519









Oven
Number
36
46
X56









TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
3
3
3









3
Coke
Oven
Flue
Temp.
(°F)
2440
2370
2420










Cross
Draft
Velocity
(fpm)
265
290
355









300
Stack
Gas
Opacity
(Percent)
30
25
20









25
Net
Coal
Charged
(Ibs)
34,700
36, 100
31,750









34,200
Averages

Inlet Dry Bulb (°F)
Inlet Stat. Pres.  ("H20)
Throat Pres. Drop  ("H20)
Water Pres. (psi)
Outlet Dry Bulb  (°F)
     230
                  77
                                          -53.0
Outlet Wet Bulb  (°F)
Outlet Stat. Pres.  ("H20)  	
Water Flow (GPM)            750
Fan Motor Current  (AMP)     170
Gross Coking Time  (min.)    982
                              Clayton Environmental  Consultants,  Inc.

-------
                                      1-40
            SUMMARY OF PROCESS AND CONTROL  SYSTEM  DATA

                        Ford Motor Company
                    Rouge Plant - Coke Battery
                        Dearborn, Michigan
  Sampling Method;

  Test No.:     6
Sodium Hydroxide
     Sampling Date:   6-5-75
  Sampling Location:   Scrubber Inlet & Outlet
Push
Time
1226
1240
1250









Oven
Number
43
X53
X63









TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
3
3
3









3
Coke
Oven
Flue
Temp.
(°F)
2420
2400
2360










Cross
Draft
Velocity
(fpm)
525
465
480









490
Stack
Gas
Opacity
(Percent)
40
30
40









35
Net
Coal
Charged
(Ibs)
35,600
35,350
35,450









35r450
Averages

Inlet Dry Bulb (°F)        212
Inlet Stat. Pres.  ("H20)    -4.2
Throat Pree. Drop  ("H20)    45
Water Pres. (psl)           39
Outlet Dry Bulb  (°F)        82
             Outlet Wet Bulb (°F)         80
             Outlet Stat. Pres.  ("H20)   -51.0
             Water Flow (GPM)            760
             Fan Motor Current  (AMP)     170
             Gross Coking Time  (mln.)    968
                              Clayton Environmental  Consultants,  Inc,

-------
                                  1-41
            SUMMARY OF PROCESS AND  CONTROL SYSTEM DATA

                        Ford Motor  Company
                    Rouge  Plant  - Coke  Battery
                        Dearborn, Michigan
  Sampling Method:  EPA Method 7

                1
Test No. :
  Sampling Location:
Sampling Date:
6-10-75
                      Scrubber Inlet & Outlet
Push
Time
1430











Oven
Number
34











TEST
AVERAGE
Greenness
(Engineering
Observer ' s
Estimate)
1











1
Coke
Oven
Flue
Temp.
<°F)
2470












Cross
Draft
Velocity
(fpm)
210











210
Stack
Gas
Opacity
(Percent)
10











10
Net
Coal
Charged
(Ibs)
36,700











36,700
Averages

Inlet Dry Bulb (°F)       427
Inlet Stat. Pres.  ("H20)   -5.7
Throat Pres. Drop  ("H20)   45
Water Pres. (psi)          38
Outlet Dry Bulb  (°F)       83
                                 Outlet Wet Bulb (°F)         81
                                 Outlet Stat. Pres.  ("H20)   -51
                                 Water Flow  (GPM)            770
                                 Fan Motor Current (AMP)     220
                                 Gross Coking Time (min.)    940
                              Clayton Environmental Consultants,  Inc.

-------
                                 1-42
            SUMMARY OF PROCESS AND CONTROL SYSTEM DATA

                        Ford Motor Company
                    Rouge Plant - Coke Battery
                        Dearborn, Michigan
  Sampling Method;

  Test No.:     2
EPA Method 7
      Sampling Date:    6-10-75
  Sampling Location:
   Scrubber Inlet & Outlet
Push
Time
1458











Oven
Number
44











TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
3











3
Coke
Oven
Flue
Temp.
<°F>
2340












Cross
Draft
Velocity
(fpm)
270











270
Stack
Gas
Opacity
(Percent)
40











40
Net
Coal
Charged
(Ibs)
(35,150)











35,150
Averages

Inlet Dry Bulb (°F)       427
Inlet Stat. Pres.  ("H20)   -5.7
Throat Pres. Drop  ("HaO)   45
Water Pres. (psi)          38
Outlet Dry Bulb  (°F)       83
              Outlet Wet Bulb  (°F)         81
              Outlet Stat. Pres.  ("H20)   -51
              Water Flow (GPM)            770
              Fan Motor Current  (AMP)     220
              Gross Coking Time  (min.)    963
                              Clayton Environmental Consultants,  Inc,

-------
                                  1-43
            SUMMARY OF  PROCESS  AND  CONTROL SYSTEM DATA

                        Ford Motor  Company
                    Rouge  Plant - Coke  Battery
                        Dearborn, Michigan
  Sampling Method:

  Test No.:     3
EPA Method 7
      Sampling Date:
6-10-75
  Sampling Location:
   Scrubber  Inlet  & Outlet
Push
Time
1510











Oven
Number
X54











TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
1











1
Coke
Oven
Flue
Temp.
(°F)
2420












Cross
Draft
Velocity
(fpm)
320











320
Stack
Gas
Opacity
•(Percent)
10











10
Net
Coal
Charged
(Ibs)
35,100











35, 100
Averages

Inlet Dry Bulb (°F)       427
Inlet Stat. Pres.  ("H20)   -5.7
Throat Pres. Drop  ("H20)   45
Water Pres. (psi)          38
Outlet Dry Bulb  (°F)       83
              Outlet Wet Bulb (°F)         81
              Outlet Stat. Pres.  ("H20)    51
              Water Flow (GPM)            770
              Fan Motor Current (AMP)     220
              Gross Coking Time (min.)    965
                              Clayton Environmental Consultants,  Inc,

-------
                                  1-44
            SUMMARY OF  PROCESS AND  CONTROL SYSTEM DATA

                        Ford Motor  Company
                    Rouge  Plant  - Coke  Battery
                        Dearborn, Michigan
  Sampling Method:

  Test No.:    4
                     EPA Method 7
                            Sampling  Date:
                                              6-10-75
  Sampling Location:    Scrubber Inlet & Outlet
Push
Time
1639











Oven
Number
6











TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
1











1
Coke
Oven
Flue
Temp.
<°F)
2320












Cross
Draft
Velocity
(fpm)
300











300
Stack
Gas
Opacity
(Percent)
10











10
Net
Coal
Charged
(Ibs)
(35.150)











35,150
Averages
                          427
Inlet Dry Bulb (°F)       	
Inlet Stat. Pres.  ("H20)   -5.7
Throat Pres. Drop  ("H20)   45
Water Pres. (psl)          38
Outlet Dry Bulb  (°F)       83
Outlet Wet Bulb  (°F)
Outlet Stat. Pres.  ("H20)
Water Flow (GPM)
Fan Motor Current  (AMP)
Gross Coking Time  (mln.)
                                                               220
                              Clayton Environmental  Consultants,  Inc,

-------
                                  1-45
            SUMMARY OF  PROCESS AND  CONTROL  SYSTEM DATA

                        Ford Motor  Company
                    Rouge Plant  - Coke  Battery
                        Dearborn, Michigan
  Sampling Method:

  Test No. :     5
EPA Method 7
     Sampling Date:
                        6-10-75
  Sampling Location:
  Scrubber Inlet  & Outlet
Push
Time
1657











Oven
Number
16











TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
3











3
Coke
Oven
Flue
Temp.
(°F)
2390












Cross
Draft
Velocity
(fpm)
250











250
Stack
Gas
Opacity
(Percent)
40











40
Net
Coal
Charged
(Ibs)
(35,150)











35,150
Averages

Inlet Dry Bulb (°F)        427
Inlet Stat. Pres.  ("H20)    -5.7
Throat Pres. Drop  ("H20)    45
Water Pres. (psi)           38
Outlet Dry Bulb  (°F)        83
             Outlet Wet Bulb (°F)         81
             Outlet Stat. Pres. ("H20)    51
             Water Flow (GPM)            770
             Fan Motor Current (AMP)     220
             Gross Coking Time (min.)     -
                              Clayton Environmental  Consultants,  Inc,

-------
                                1-46
          SUMMARY OF PROCESS AND CONTROL SYSTEM DATA

                      Ford Motor Company
                  Rouge Plant - Coke Battery
                      Dearborn, Michigan
Sampling Method;

Test No. :      6
EPA Method 7
     Sampling Date:
                       6 11-75
Sampling Location:
  Scrubber Inlet & Outlet
Push
Time
1455











Oven
Number
23











TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
1











1
Coke
Oven
Flue
Temp.
<°F)
2380












Cross
Draft
Velocity
(fpm)
630











630
Stack
Gas
Opacity
(Percent)
10











10
Net
Coal
Charged
(Ibs)
35,700











35,700
Averages

Inlet Dry Bulb (°F)       257
Inlet Stat. Pres.  ("H20)   -4.9
Throat Pres. Drop  ("H20)   39
Water Pres. (psl)          40
Outlet Dry Bulb  (°F)       81
             Outlet Wet Bulb (°F)
             Outlet Stat.  Pres. ("H20)
             Water Flow (GPM)
             Fan Motor Current (AMP)
             Gross Coking  Time (mln. )
                                                             988
                            Clayton Environmental Consultants, Inc,

-------
                                  1-47
            SUMMARY OF  PROCESS AND  CONTROL SYSTEM DATA

                        Ford Motor  Company
                    Rouge  Plant  - Coke  Battery
                        Dearborn, Michigan
  Sampling Method:

  Test No. :      7
EPA Method 7
      Sampling Date:
6- 11-75
  Sampling Location:
   Scrubber Inlet & Outlet
Push
Time
1516











Oven
Number
43











TEST
AVERAGE
Greenness
(Engineering
Observer ' s
Estimate)
2











2
Coke
Oven
Flue
Temp.
<°F)
2340












Cross
Draft
Velocity
(fpm)
650











650
Stack
Gas
Opacity
(Percent)
40











40
Net
Coal
Charged
(Ibs)
36.050











36,050
Averages

Inlet Dry Bulb (°F)       257
Inlet Stat. Pres.  ("H20)   -4.9
Throat Pres. Drop  ("H20)   39
Water Pres. (psi)          40
Outlet Dry Bulb  (°F)       81
              Outlet Wet Bulb (°F)         81
              Outlet Stat.  Pres. ("H20)   -45
              Water Flow (GPM)
              Fan Motor Current (AMP)    	
              Gross Coking  Time (mln.)    979
                              Clayton Environmental Consultants,  Inc,

-------
                                  1-48
             SUMMARY  OF  PROCESS  AND  CONTROL SYSTEM DATA

                        Ford Motor  Company
                     Rouge  Plant - Coke  Battery
                        Dearborn, Michigan
  Sampling Method:

  Test No. :     8
                      EPA Method 7
                            Sampling  Date:
           6-11-75
  Sampling Location:    Scrubber Inlet & Outlet
Push
Time
1528











Oven
Number
X53











TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
1











1
Coke
Oven
Flue
Temp.
(°F)
2450












Cross
Draft
Velocity
(fpm)
630











630
Stack
Gas
Opacity
(Percent)
10











10
Net
Coal
Charged
(Ibs)
36, 150











36, 150
Averages
                          257
Inlet Dry Bulb (°F)       	
Inlet Stat. Pres.  ("H20)   -4.9
Throat Pres. Drop  ("H20)
Water Pres. (psi)
Outlet Dry Bulb  (°F)
                           39
                           40
                           81
Outlet Wet Bulb  (°F)
Outlet Stat. Pres.  ("H20)  	
Water Flow (GPM)             -
Fan Motor Current  (AMP)      -
Gross Coking Time  (min.)    985
                              Clayton Environmental  Consultants,  Inc.

-------
                                  1-49
            SUMMARY OF  PROCESS  AND  CONTROL SYSTEM DATA

                        Ford Motor  Company
                    Rouge  Plant - Coke  Battery
                        Dearborn, Michigan
  Sampling Method:   EPA Method 7	

  Test No.:    9	      Sampling  Date:
                    6-11-75
  Sampling Location:
Scrubber Inlet & Outlet
Push
Time
1538











Oven
Number
X63











TEST
AVERAGE
Greenness
(Engineering
Observer1 s
Estimate)
1











1
Coke
Oven
Flue
Temp.
(°F)
2380












Cross
Draft
Velocity
(fpm)
610











610
Stack
Gas
Opacity
(Percent)
10











10
Net
Coal
Charged
(Ibs)
35,300











35,300
Averages

Inlet Dry Bulb  (°F)        257
Inlet Stat. Pres.  ("H20)   -4.9
Throat Pres. Drop  (MH20)    39
Water Pres. (psi)
Outlet Dry Bulb  (°F)      	
           Outlet  Wet  Bulb (°F)
           Outlet  Stat.  Pres.  ("H20)   	
           Water Flow  (GPM)             -
           Fan  Motor Current  (AMP)      -
           Gross Coking  Time  (mini)     983
                              Clayton Environmental  Consultants,  Inc,

-------
                                  1-50
             SUMMARY  OF  PROCESS  AND CONTROL SYSTEM DATA

                         Ford  Motor Company
                     Rouge  Plant -  Coke  Battery
                         Dearborn,  Michigan
  Sampling Method:

  Test No.:     10
EPA Method 7
      Sampling  Date:
7-18-75
  Sampling Location:
  Scrubber Inlet & Outlet
Push
Time
1220











Oven
Number
49











TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
1











1
Coke
Oven
Flue
Temp.
(°F)
2420












Cross
Draft
Velocity
(fpm)
950











950
Stack
Gas
Opacity
(Percent)
0











0
Net
Coal
Charged
(Ibs)
34,500











34,500
Averages

Inlet Dry Bulb (°F)         225
Inlet Stat. Pres.  ("H20)    -5.0
Throat Pres. Drop  ("H20)     38
Water Pres. (psl)            56
Outlet Dry Bulb  (°F)         78
             Outlet Wet  Bulb  (°F)
             Outlet Stat.  Pres.  ("H20)    -65
             Water Flow  (GPM)             880
             Fan Motor Current  (AMP)      215
             Gross Coking  Time  (mln.)    1013
                              Clayton Environmental  Consultants,  Inc,

-------
                                  1-51
             SUMMARY  OF  PROCESS  AND CONTROL SYSTEM DATA

                         Ford  Motor Company
                     Rouge  Plant -  Coke Battery
                         Dearborn,  Michigan

  Sampling Method:   EPA Method 7	

              11
  Test No.:
  Sampling  Location:
   Sampling Date:   7-18-75
Scrubber Inlet & Outlet
Push
Time
1227











Oven
Number
X59











TEST
AVERAGE
Greenness
(Engineering
Observer ' a
Estimate)
1











1
Coke
Oven
Flue
Temp.
(°F)
2380












Cross
Draft
Velocity
(fpm)
510











510
Stack
Gas
Opacity
(Percent)
5











5
Net
Coal
Charged
(Ibs)
34,650











34,650
Averages

Inlet Dry Bulb (°F)
Inlet Stat. Pres.  ("H20)
Throat Pres. Drop  ("H20)
Water Pres. (psi)
Outlet Dry Bulb  (°F)
   225
   -5.0
76
Outlet Wet Bulb  (°F)
Outlet Stat. Pres.  ("H20)
Water Flow (GPM)           	
Fan Motor Current  (AMP)    215
Gross Coking Time  (min.)   973
                                       880
                              Clayton Environmental  Consultants,  Inc,

-------
                                  1-52
            SUMMARY OF  PROCESS AND  CONTROL SYSTEM DATA

                        Ford Motor  Company
                    Rouge Plant  - Coke  Battery
                        Dearborn, Michigan
  Sampling Method:

  Test No. :   12
EPA Method 7
      Sampling  Date:    7-18-75
  Sampling Location:
   Scrubber  Inlet  & Outlet
Push
Time
1239











Oven
Number
2











TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
2











2
Coke
Oven
Flue
Temp.
<°F)
2310












Cross
Draft
Velocity
(fpm)
430











430
Stack
Gas
Opacity
(Percent)
15











15
Net
Coal
Charged
(Ibs)
34.400











34,400
Averages

Inlet Dry Bulb (°F)        225
Inlet Stat. Pres.  ("H20)   -5.0
Throat Pres. Drop  ("H20)    38
Water Pres. (psi)           56
Outlet Dry Bulb  (°F)        78
             Outlet Wet Bulb  (°F)          76
             Outlet Stat.  Pres.  ("H20)    -65
             Water Flow  (GPM)             880
             Fan Motor Current  (AMP)      215
             Gross Coking  Time  (min.)     972
                              Clayton Environmental  Consultants,  Inc,

-------
                                  1-53
            SUMMARY OF PROCESS AND  CONTROL  SYSTEM DATA

                        Ford Motor  Company
                    Rouge  Plant  - Coke  Battery
                        Dearborn, Michigan
  Sampling Method:

  Test No. :   13
EPA Method 7
      Sampling  Date:
7-18-75
  Sampling Location:   Scrubber Inlet & Outlet
Push
Time
1250











Oven
Number
12











TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
3











3
Coke
Oven
Flue
Temp.
(°F)
2400












Cross
Draft
Velocity
(fpm)
520











520
Stack
Gas
Opacity
(Percent)
80











80
Net
Coal
Charged
(Ibs)
34,700











34,700
Averages

Inlet Dry Bulb (°F)         225
Inlet Stat. Pres.  ("HzO)    .5.0
Throat Pres. Drop  ("H20)     33
Water Pres. (psi)
Outlet Dry Bulb  (°F)      	
             Outlet Wet  Bulb  (°F)          76
             Outlet Stat.  Pres.  ("H20)    _65
             Water Flow  (GPM)             880
             Fan Motor Current  (AMP)      215
             Gross Coking  Time  (min.)     973
                              Clayton Environmental  Consultants,  Inc,

-------
                                  1-54
            SUMMARY OF  PROCESS  AND  CONTROL SYSTEM DATA

                        Ford Motor  Company
                    Rouge  Plant - Coke  Battery
                        Dearborn, Michigan
  Sampling Method:

  Test No. :    l
Grab Sample
     Sampling  Date:
6-4-75
  Sampling Location:
  Scrubber  Inlet & Outlet
Push
Time
1049











Oven
Number
2











TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
2











2
Coke
Oven
Flue
Temp.
(°F)
2470












Cross
Draft
Velocity
(fpm)
430











430
Stack
Gas
Opacity
(Percent)
25











25
Net
Coal
Charged
(Ibs)
36,550











36,550
Averages

Inlet Dry Bulb  (°F)         230
Inlet Stat. Pres.  ("H20)    -4.6
Throat Pres. Drop  ("H20)     42
Water Pres. (psi)
Outlet Dry Bulb  (°F)      	
            Outlet Wet  Bulb  (°F)         77
            Outlet Stat.  Pres.  ("H20)   -53.0
            Water Flow  (GPM)            750
            Fan Motor Current  (AMP)     170
            Gross Coking  Time  (min.)    1024
                              Clayton Environmental  Consultants,  Inc.

-------
                                  1-55
             SUMMARY OF  PROCESS  AND  CONTROL SYSTEM DATA

                        Ford  Motor  Company
                    Rouge  Plant - Coke  Battery
                        Dearborn, Michigan
  Sampling Method:

  Test No.:  2
Grab Sample
     Sampling Date:    6-4-75
  Sampling Location:
   Scrubber Inlet & Outlet
Push
Time
1104











Oven
Number
12











TEST
AVERAGE
Greenness
(Engineering
Observer ' s
Estimate)
3











3
Coke
Oven
Flue
Temp.
(°F)
2420












Cross
Draft
Velocity
(fpm)
510











510
Stack
Gas
Opacity
(Percent)
25











25
Net
Coal
Charged
(ibs)
36.650











36,650
Averages

Inlet Dry Bulb (°F)        230
Inlet Stat. Pres.  ("H20)   .4.6
Throat Pres. Drop  ("H20)
Water Pres. (psi)
Outlet Dry Bulb  (°F)        82
             Outlet Wet Bulb  (°F)
             Outlet Stat. Pres.  ("H20)   .53.0
             Water Flow (GPM)            750
             Fan Motor Current  (AMP)     170
             Gross Coking Time  (min.)    1023
                              Clayton Environmental  Consultants,  Inc,

-------
                                  1-56
            SUMMARY OF  PROCESS AND  CONTROL SYSTEM DATA

                        Ford Motor  Company
                    Rouge  Plant  - Coke  Battery
                        Dearborn, Michigan
  Sampling Method:

  Test No. :     4
Grab Sample
      Sampling  Date:
6-4-75
  Sampling Location:
   Scrubber  Inlet  & Outlet
Push
Time
1300











Oven
Number
4











TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
1











1
Coke
Oven
Flue
Temp.
<°F)
2470












Cross
Draft
Velocity
(fpm)
400











400
Stack
Gas
Opacity
(Percent)
10











10
Net
Coal
Charged
(Ibs)
35,800











35,800
Averages

Inlet Dry Bulb (°F)        230
Inlet Stat. Pres.  ("H20)   -4.6
Throat Pres. Drop  ("H20)    42
Water Pres. (psi)           39
Outlet Dry Bulb  (°F)        82
             Outlet Wet  Bulb  (°F)         77
             Outlet Stat.  Pres.  ("H20)   -53..0
             Water Flow  (GPM)            750
             Fan Motor Current  (AMP)     170
             Gross Coking  Time  (min.)    1043
                              Clayton Environmental  Consultants,  Inc.

-------
                                1-57
          SUMMARY OF PROCESS AND CONTROL  SYSTEM  DATA

                      Ford Motor Company
                  Rouge Plant - Coke Battery
                      Dearborn, Michigan
Sampling Method:

Test No. :      5
                      Grab Sample
                            Sampling  Date:
6-4-75
Sampling Location:
                          Scrubber  Inlet  &  Outlet
Push
Time
1310











Oven
Number
14











TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
1











1
Coke
Oven
Flue
Temp.
(°F)
2470












Cross
Draft
Velocity
(fpm)
250











250
Stack
Gas
Opacity
(Percent)
0











0
Net
Coal
Charged
(Ibs)
36,050











36,050
Averages

Inlet Dry Bulb (°F)         230
Inlet Stat. Pres.  ("H20)    .4.6
Throat Pres. Drop  ("H20)     42
Water Pres. (psl)            39
Outlet Dry Bulb  (°F)         82
                                 Outlet Wet Bulb  (°F)
                                 Outlet Stat. Pres.  ("H20)  	
                                 Water Flow (GPM)            750
                                 Fan Motor Current  (AMP)     170
                                 Gross Coking Time  (min.)    993
                            Clayton Environmental Consultants,  Inc,

-------
                                  1-58
            SUMMARY OF  PROCESS AND  CONTROL SYSTEM DATA

                        Ford Motor  Company
                    Rouge  Plant  - Coke  Battery
                        Dearborn, Michigan
  Sampling Method:

  Test No. :     7
Grab Sample
    Sampling Date:
           6-4-75
  Sampling Location:    Scrubber Inlet & Outlet
Push
Time
1519











Oven
Number
X56











TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
3











3
Coke
Oven
Flue
Temp.
(°F)
2420












Cross
Draft
Velocity
(fpm)
355











355
Stack
Gas
Opacity
(Percent)
20











20
Net
Coal
Charged
(Ibs)
31r750











31,750
Averages

Inlet Dry Bulb (°F)
Inlet Stat. Pres.  ("H20)
Throat Pres. Drop  (
Water Pres. (psi)
Outlet Dry Bulb  (°F)
    230
    -4.6
Outlet Wet Bulb  (°F)         77
Outlet Stat. Pres.  ("H20)   -53.0
Water Flow (GPM)            750
Fan Motor Current  (AMP)     170
Gross Coking Time  (min.)    981
                              Clayton Environmental  Consultants,  Inc,

-------
                                  1-59
            SUMMARY OF PROCESS AND  CONTROL  SYSTEM DATA

                        Ford Motor  Company
                    Rouge Plant  - Coke  Battery
                        Dearborn, Michigan
  Sampling Method:

  Test No.:   8
Grab Sample
      Sampling  Date:
            6-4-75
  Sampling Location:
   Scrubber Inlet & Outlet
Push
Time
1531











Oven
Number
8











TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)












-
Coke
Oven
Flue
Temp.
(°F)













Cross
Draft
Velocity
(fpm)












-
Stack
Gas
Opacity
(Percent)












-
Net
Coal
Charged
(Ibs)
35.100











35,100
Averages

Inlet Dry Bulb (°F)         230
Inlet Stat. Pres.  ("H20)    -4.6
Throat Pres. Drop  ("H20)     42
Water Pres. (psi)            39
Outlet Dry Bulb  (°F)         82
                                          77
Outlet Wet Bulb (°F)       	
Outlet Stat. Pres.  ("H20)   -53.0
Water Flow (GPM)            750
Fan Motor Current  (AMP)     170
Gross Coking Time  (min.)
                                         981
                              Clayton Environmental Consultants,  Inc.

-------
                                1-60
          SUMMARY OF PROCESS AND CONTROL SYSTEM DATA

                      Ford Motor Company
                  Rouge Plant - Coke Battery
                      Dearborn, Michigan
Sampling Method:

Test No. :     10
                       Grab Sample
                            Sampling  Date:    6-12-75
Sampling Location:
                         Scrubber Inlet & Outlet
Push
Time
1636











Oven
Number
X54











TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
1











1
Coke
Oven
Flue
Temp.
<°F>
2400












Cross
Draft
Velocity
(fpm)
650











650
Stack
Gas
Opacity
(Percent)
0











0
Net
Coal
Charged
(Ibs)
(35,050)











35,050
Averages

Inlet Dry Bulb (°F)
Inlet Stat. Pres.  (
Throat Pres. Drop  ("H20)
Water Pres. (psi)
Outlet Dry Bulb  (°F)
                        -5.1
                         40
Outlet Wet Bulb  (°F)          78
Outlet Stat. Pres.  ("H20)    -44.9
Water Flow (GPM)             770
Fan Motor Current  (AMP)      215
Gross Coking Time  (min.)      -
                            Clayton Environmental Consultants,  Inc,

-------
                                  1-61
            SUMMARY OF PROCESS AND CONTROL  SYSTEM DATA

                        Ford Motor Company
                    Rouge Plant  - Coke  Battery
                        Dearborn, Michigan

  Sampling Method:   Grab Sample	

  Test No.:    11	      Sampling  Date:
                   6-12-75
  Sampling Location:
Scrubber Inlet & Outlet
Push
Time
1651











Oven
Number
X64











TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
1











1
Coke
Oven
Flue
Temp.
(°F)
2390












Cross
Draft
Velocity
(fpm)
620











620
Stack
Gas
Opacity
(Percent)
0











0
Net
Coal
Charged
(Ibs)
(35,050)











35,050
Averages

Inlet Dry Bulb (°F)         .
Inlet Stat. Pres.  ("H20)   .5.1
Throat Pres. Drop  ("H20)    40
Water Pres. (psi)           40
Outlet Dry Bulb  (°F)        73
          Outlet  Wet  Bulb (°F)         73
          Outlet  Stat.  Pres.  ("H20)   .44.9
          Water Flow  (GPM)             770
          Fan  Motor Current  (AMP)      215
          Gross Coking  Time  (min.)
                              Clayton Environmental Consultants,  Inc,

-------
                                  1-62
             SUMMARY  OF  PROCESS  AND  CONTROL SYSTEM DATA

                         Ford  Motor  Company
                     Rouge  Plant - Coke  Battery
                         Dearborn, Michigan
  Sampling Method:

  Test No. :    12
Grab Sample
      Sampling  Date:    7-16-75
  Sampling Location:
  Scrubber Inlet & Outlet
Push
Time
0952











Oven
Number
37











TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
1











1
Coke
Oven
Flue
Temp.
(°F)
2380












Cross
Draft
Velocity
(fpm)
120











120
Stack
Gas
Opacity
(Percent)
0











0
Net
Coal
Charged
(Ibs)
35,650











35,650
Averages

Inlet Dry Bulb  (°F)         267
Inlet Stat. Pres.  ("H20)    -5.1
Throat Pres. Drop  ("H20)     40
Water Pres. (psl)
Outlet Dry Bulb  (°F)      	
             Outlet Wet  Bulb  (°F)         82
             Outlet Stat.  Pres.  ("H20)   .54.4
             Water Flow  (GPM)            890
             Fan Motor Current  (AMP)     215
             Gross Coking  Time  (mln.)    1QQ2
                              Clayton Environmental  Consultants,  Inc,

-------
                                  1-63
            SUMMARY OF  PROCESS AND  CONTROL SYSTEM DATA

                        Ford Motor  Company
                    Rouge  Plant  - Coke  Battery
                        Dearborn, Michigan
  Sampling Method:

  Test No. :   13
Grab Sample
    Sampling  Date:
           7-16-75
  Sampling Location:
 Scrubber Inlet & Outlet
Push
Time
1006











Oven
Number
47











TEST
AVERAGE
Greenness
(Engineering
Observer1 s
Estimate)
2











2
Coke
Oven
Flue
Temp.
(°F)
2490












Cross
Draft
Velocity
(fpm)
170











170
Stack
Gas
Opacity
(Percent)
10











10
Net
Coal
Charged
(Ibs)
33,800











33,800
Averages

Inlet Dry Bulb (°F)
Inlet Stat. Pres.  ("H20)
Throat Pres. Drop  ("H20)
Water Pres. (psi)
Outlet Dry Bulb  (°F)
     267
     -5.1
Outlet Wet Bulb  (°F)         82
Outlet Stat. Pres.  ("H20)   -54.4
Water Flow (GPM)            890
Fan Motor Current  (AMP)     215
Gross Coking Time  (min.)    994
                              Clayton Environmental  Consultants,  Inc,

-------
                                  1-64
             SUMMARY  OF  PROCESS  AND CONTROL SYSTEM DATA

                        Ford  Motor Company
                     Rouge  Plant -  Coke  Battery
                        Dearborn,  Michigan
  Sampling Method:

  Test No. :     14
Grab Sample
     Sampling  Date:
7-16-75
  Sampling Location:
  Scrubber Inlet  & Outlet
Push
Time
1035











Oven
Number
X57











TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
1











1
Coke
Oven
Flue
Temp.
(°F)
2430












Cross
Draft
Velocity
(fpm)
420











420
Stack
Gas
Opacity
(Percent)
5











5
Net
Coal
Charged
(Ibs)
(34,300)











34,300
Averages

Inlet Dry Bulb (°F)        267
Inlet Stat. Pres.  ("H20)    .5.1
Throat Pres. Drop  ("H20)    40
Water Pres. (psl)           55
Outlet Dry Bulb  (°F)        84
            Outlet Wet  Bulb  (°F)         82
            Outlet Stat.  Pres.  ("H20)   -54.4
            Water Flow  (GPM)              890
            Fan Motor Current  (AMP)       215
            Gross Coking  Time  (min.)     1015
                              Clayton Environmental  Consultants,  Inc,

-------
                                  1-65
            SUMMARY OF PROCESS AND  CONTROL SYSTEM DATA

                        Ford Motor  Company
                    Rouge Plant  - Coke  Battery
                        Dearborn, Michigan
  Sampling Method:

  Test No. :    15
Grab Sample
      Sampling  Date:    7-16-75
  Sampling Location:    Scrubber  Inlet  &  Outlet
Push
Time
1123











Oven
Number
29











TEST
AVERAGE
Greenness
(Engineering
Observer1 s
Estimate)
1











1
Coke
Oven
Flue
Temp.
(°F)
2460












Cross
Draft
Velocity
(fpm)
320











320
Stack
Gas
Opacity
(Percent)
0











0
Net
Coal
Charged
(Ibs)
33,500











33,500
Averages

Inlet Dry Bulb (°F)        267
Inlet Stat. Pres.  ("H20)    -5.1
Throat Pres. Drop  ("H20)    40
Water Pres. (psi)           55
Outlet Dry Bulb  (°F)        84
             Outlet Wet  Bulb  (°F)
             Outlet Stat.  Pres.  ("H20)
             Water Flow  (GPM)
             Fan Motor Current  (AMP)
             Gross Coking  Time  (min.)
215
983
                              Clayton Environmental  Consultants,  Inc,

-------
                                  1-66
            SUMMARY  OF  PROCESS  AND  CONTROL SYSTEM DATA

                        Ford  Motor  Company
                     Rouge  Plant - Coke  Battery
                        Dearborn, Michigan
  Sampling Method:

  Test No. :    16
Grab Sample
     Sampling Date:    7-16-75
  Sampling Location:
   Scrubber Inlet & Outlet
Push
Time
1137











Oven
Number
39











TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
1











1
Coke
Oven
Flue
Temp.
(»F)
2360












Cross
Draft
Velocity
(fpm)
370











370
Stack
Gas
Opacity
(Percent)
0











0
Net
Coal
Charged
(Ibs)
34,200











34,200
Averages

Inlet Dry Bulb (°F)        267
Inlet Stat. Pres.  ("H20)    -5.1
Throat Pres. Drop  ("H20)    40
Water Pres. (psi)           55
Outlet Dry Bulb  (°F)        84
             Outlet Wet Bulb  (°F)         82
             Outlet Stat. Pres.  ("H20)
             Water Flow  (GPM)
             Fan Motor Current  (AMP)    	
             Gross Coking Time  (min.)    989
                              Clayton Environmental  Consultants,  Inc,

-------
                                  1-67
            SUMMARY OF PROCESS AND  CONTROL SYSTEM DATA

                        Ford Motor  Company
                    Rouge  Plant  - Coke  Battery
                        Dearborn, Michigan
  Sampling Method:

  Test No. :   17
Grab Sample
     Sampling  Date:    7-16-75
  Sampling Location:
  Scrubber Inlet & Outlet
Push
Time
1203











Oven
Number
X59











TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
1











1
Coke
Oven
Flue
Temp.
(°F>
2380












Cross
Draft
Velocity
(fpm)
490











490
Stack
Gas
Opacity
(Percent)
0











0
Net
Coal
Charged
(Ibs)
35,550











35,550
Averages

Inlet Dry Bulb (°F)        267
Inlet Stat. Pres.  ("H20)    -5.1
Throat Pres. Drop  ("H20)    40
Water Pres. (psi)           55
Outlet Dry Bulb  (°F)        84
                                         82
Outlet Wet Bulb  (°F)       	
Outlet Stat. Pres.  ("H20)  ^54.4
Water Flow (GPM)
Fan Motor Current  (AMP)
Gross Coking Time  (min.)
                                        890
                                        215
                                        987
                              Clayton Environmental  Consultants,  Inc.

-------
                                  1-68
            SUMMARY OF  PROCESS  AND  CONTROL SYSTEM DATA

                        Ford Motor  Company
                    Rouge  Plant - Coke  Battery
                        Dearborn, Michigan
  Sampling Method:

  Test No.:    18
Grab Sample
      Sampling  Date:
7-16-75
  Sampling Location:
   Scrubber Inlet & Outlet
Push
Time
1217











Oven
Number
2











TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
1











1
Coke
Oven
Flue
Temp.
<°F)
2400












Cross
Draft
Velocity
(fpm)
360











360
Stack
Gas
Opacity
(Percent)
5











5
Net
Coal
Charged
(Ibs)
35,400











35,400
Averages

Inlet Dry Bulb (°F)        267
Inlet Stat. Pres.  ("H20)    -5.1
Throat Pres. Drop  ("H20)    40
Water Pres. (psi)           55
Outlet Dry Bulb  (°F)        84
             Outlet Wet Bulb  (8F)         82
             Outlet Stat.  Pres.  ("H20)   -54.4
             Water Flow (GPM)            890
             Fan Motor Current  (AMP)
             Gross Coking  Time  (min.)
                              Clayton Environmental  Consultants,  Inc.

-------
                                  1-69
            SUMMARY OF PROCESS AND  CONTROL SYSTEM DATA

                        Ford Motor  Company
                    Rouge  Plant  - Coke  Battery
                        Dearborn, Michigan

  Sampling Method:   Activated  Charcoal	

  Test No. :    1
   Sampling  Date:    6-5-75
  Sampling Location:
Scrubber Inlet & Outlet
Push
Time
1226











Oven
Number
43











TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
3











3
Coke
Oven
Flue
Temp.
(°F)













Cross
Draft
Velocity
(fpm)
525











525
Stack
Gas
Opacity
(Percent)
40











40
Net
Coal
Charged
(Ibs)
35,600











35,600
Averages

Inlet Dry Bulb (°F)
Inlet Stat. Pres.  ("H20)
Throat Pres. Drop  ("H20)
Water Pres. (psi)
Outlet Dry Bulb  (°F)
  212
   -4.2
Outlet Wet Bulb  (
Outlet Stat. Pres,
Water Flow (GPM)
Fan Motor Current
Gross Coking Time
F)        80
 ("H20)  -51.0
                             (AMP)
                             (min. )
         760
         170
         967
                              Clayton Environmental  Consultants,  Inc.

-------
                                  1-70
             SUMMARY  OF  PROCESS  AND  CONTROL SYSTEM DATA

                        Ford  Motor  Company
                     Rouge  Plant  - Coke  Battery
                        Dearborn, Michigan
  Sampling Method:

  Test No. :    2
Activated Charcoal
      Sampling  Date:
6-5-75
  Sampling Location:
   Scrubber Inlet & Outlet
Push
Time
1240











Oven
Number
X53











TEST
AVERAGE
Greenness
(Engineering
Observer1 a
Estimate)
3











3
Coke
Oven
Flue
Temp.
(°F)













Cross
Draft
Velocity
(fpm)
465











465
Stack
Gas
Opacity
(Percent)
30











30
Net
Coal
Charged
dbs)
35,350











35,350
Averages

Inlet Dry Bulb (°F)        212
Inlet Stat. Pres.  ("H20)    .4.2
Throat Pres. Drop  ("H20)    45
Water Pres. (psl)           39
Outlet Dry Bulb  (°F)        82
             Outlet Wet Bulb  (°F)         80
             Outlet Stat. Pres.  ("H20)   -51.0
             Water Flow (GPM)            760
             Fan Motor Current  (AMP)     170
             Gross Coking Time  (min.)    968
                              Clayton Environmental Consultants,  Inc,

-------
                                  1-71

            SUMMARY OF  PROCESS  AND  CONTROL SYSTEM DATA

                        Ford Motor  Company
                    Rouge  Plant - Coke  Battery
                        Dearborn, Michigan

  Sampling Method:    Activated Charcoal	

  Test No.:    3	      Sampling Date:    6-5-75
  Sampling Location:    Scrubber Inlet & Outlet
Push
Time
1250











Oven
Number
X63











TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
3











3
Coke
Oven
Flue
Temp.
<°F)













Cross
Draft
Velocity
(fpm)
480











480
Stack
Gas
Opacity
(Percent)
40











40
Net
Coal
Charged
(Ibs)
35,450











35,450
Averages

Inlet Dry Bulb (°F)        212
Inlet Stat. Pres.  ("H20)    .4. 2
Throat Pres. Drop  ("H20)    45
Water Pres. (psl)           39
Outlet Dry Bulb  (°F)        82
Outlet Wet Bulb (°F)
Outlet Stat. Pres.  ("H20)
Water Flow (GPM)
Fan Motor Current  (AMP)
Gross Coking Time  (min.)
80
                              Clayton Environmental Consultants,  Inc.

-------
                                  1-72
            SUMMARY OF PROCESS AND  CONTROL  SYSTEM DATA

                        Ford Motor  Company
                    Rouge Plant  - Coke  Battezy
                        Dearborn, Michigan
  Sampling Method:

  Test No. :    4
Activated Charcoal
    Sampling Date:   6-5-75
  Sampling Location:
 Scrubber Inlet & Outlet
Push
Time
1452











Oven
Number
7











TEST
AVERAGE
Greenness
(Engineering
Observer1 a
Estimate)
1











1
Coke
Oven
Flue
Temp.
(°F)
2430












Cross
Draft
Velocity
(fpm)
690











690
Stack
Gas
Opacity
(Percent)
10











10
Net
Coal
Charged
(Ibs)
35,350











35,350
Averages

Inlet Dry Bulb (°F)        212
Inlet Stat. Pres.  ("HzO)    -4.2
Throat Pres. Drop  ("H20)    45
Water Pres. (psi)           39
Outlet Dry Bulb  (°F)        82
            Outlet Wet Bulb  (°F)         80
            Outlet Stat.  Pres.  ("H20)   .51.0
            Water Flow (GPM)            750
            Fan Motor Current  (AMP)     170
            Gross Coking  Time  (min.)    979
                              Clayton Environmental Consultants,  Inc,

-------
                                  1-73
             SUMMARY OF  PROCESS  AND  CONTROL SYSTEM DATA

                        Ford Motor  Company
                    Rouge  Plant - Coke  Battery
                        Dearborn, Michigan
  Sampling Method:

  Test No. :     5
Activated Charcoal
      Sampling  Date:
          6-5-75
  Sampling Location:
  Scrubber Inlet & Outlet
Push
Time
1522











Oven
Number
27











TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
2











2
Coke
Oven
Flue
Temp.
(°F)













Cross
Draft
Velocity
(fpm)
980











980
Stack
Gas
Opacity
(Percent)
25











25
Net
Coal
Charged
(Ibs)
34,700











34,700
Averages

Inlet Dry Bulb (°F)        212
Inlet Stat. Pres.  ("H20)    -4.2
Throat Pres. Drop  ("H20)    45
Water Pres. (psi)           39
Outlet Dry Bulb  (°F)        82
                                          80
Outlet Wet Bulb  (°F)       	
Outlet Stat. Pres.  ("H20)  -51.0
Water Flow (GPM)           760
Fan Motor Current  (AMP)
Gross Coking Time  (min.)
                                         170
                                         979
                              Clayton Environmental  Consultants,  Inc.

-------
                                  1-74
            SUMMARY  OF  PROCESS  AND  CONTROL SYSTEM DATA

                        Ford  Motor  Company
                     Rouge  Plant  - Coke  Battery
                        Dearborn, Michigan
  Sampling Method:

  Test No. :    6
  Sampling Location:
Activated Charcoal
      Sampling  Date:    6-5-75
  Scrubber Inlet & Outlet
Push
Time
1615











Oven
Number
37











TEST
AVERAGE
Greenness
(Engineering
Observer1 s
Estimate)












-
Coke
Oven
Flue
Temp.
(°F)













Cross
Draft
Velocity
(fpm)
_











-
Stack
Gas
Opacity
(Percent)
—











-
Net
Coal
Charged
(Ibs)
(35,250)











35,250
Averages

Inlet Dry Bulb (°F)        212
Inlet Stat. Pres.  ("HzO)    -4.2
Throat Pres. Drop  ("H20)
Water Pres. (psl)         	
Outlet Dry Bulb  (°F)        82
             Outlet  Wet  Bulb  (°F)
             Outlet  Stat.  Pres.  C"H20)
             Water Flow  (GPM)
             Fan Motor Current  (AMP)
             Gross Coking  Time  (min.)
 80
-51.0
760
                              Clayton Environmental  Consultants,  Inc,

-------
                                  1-75
            SUMMARY OF PROCESS AND CONTROL  SYSTEM DATA

                        Ford Motor Company
                    Rouge Plant - Coke  Battery
                        Dearborn, Michigan
  Sampling Method:   Activated Charcoal

  Test No.:    7	     Sampling Date:
                    6-5-75
  Sampling Location:
Scrubber Inlet & Outlet
Push
Time
1625











Oven
Number
47











TEST
AVERAGE
Greenness
(Engineering
Observer' s
Estimate)
2











2
Coke
Oven
Flue
Temp.
<°F>













Cross
Draft
Velocity
(fpm)
440











440
Stack
Gas
Opacity
(Percent)
20











20
Net
Coal
Charged
(Ibs)
(35,250)











35,250
Averages

Inlet Dry Bulb (°F)        212
Inlet Stat. Pres.  ("H20)    -4.2
Throat Pres. Drop  ("H20)    45
Water Pres. (psl)           39
Outlet Dry Bulb  (°F)        82
          Outlet  Wet  Bulb (°F)
          Outlet  Stat.  Pres.  ("H20)  	
          Water  Flow  (GPM)            760
          Fan  Motor Current  (AMP)    170
          Gross  Coking  Time  (mln.)    -
                              Clayton Environmental Consultants,  Inc,

-------
                                  1-76
            SUMMARY OF  PROCESS AND  CONTROL SYSTEM DATA

                        Ford Motor  Company
                    Rouge  Plant  - Coke  Battery
                        Dearborn, Michigan
  Sampling Method:

  Test No.:     8
Activated Charcoal
      Sampling Date:    6-6-75
  Sampling Location:
   Scrubber Inlet & Outlet
Push
Time
1027
1049










Oven
Number
19
29










TEST
AVERAGE
Greenness
(Engineering
Observer ' s
Estimate)
1
3










2.0
Coke
Oven
Flue
Temp.
(°F)













Cross
Draft
Velocity
(fpm)
515
530










520
Stack
Gas
Opacity
(Percent)
5
40










20
Net
Coal
Charged
(Ibs)
35,500
36,050










35,800
Averages

Inlet Dry Bulb (°F)        240
Inlet Stat. Pres.  ("H20)    .5.3
Throat Pres. Drop  ("H20)    43
Water Pres. (psl)           38
Outlet Dry Bulb  (°F)        77
              Outlet Wet Bulb  (°F)
              Outlet Stat. Pres.  ("H20)
              Water Flow (GPM)
              Fan Motor Current  (AMP)
              Gross Coking Time  (min.)
1033
                              Clayton Environmental  Consultants,  Inc,

-------
                                  1-77
            SUMMARY OF PROCESS AND CONTROL  SYSTEM DATA

                        Ford Motor Company
                    Rouge Plant - Coke  Battery
                        Dearborn, Michigan
  Sampling Method:   Activated Charcoal

  Test No.:     9	     Sampling Date:
                     6-6-75
  Sampling Location:
Scrubber Inlet & Outlet
Push
Time
1127
1141
1150









Oven
Number
X59
2
12









TEST
AVERAGE
Greenness
(Engineering
Observer1 a
Estimate)
2
1
2









1.7
Coke
Oven
Flue
Temp.
(°F)













Cross
Draft
Velocity
(fpm)
660
450
830









650
Stack
Gas
Opacity
(Percent)
20
15
30









20
Net
Coal
Charged
(Ibs)
35,150
35,050
34,950









35,050
Averages

Inlet Dry Bulb (°F)        240
Inlet Stat. Pres.  ("H20)    -5.3
Throat Pres. Drop  ("H20)    43
Water Pres. (psi)           38
Outlet Dry Bulb  (°F)        77
          Outlet Wet  Bulb  (°F)         73
          Outlet Stat.  Pres.  ("H20)   -50.8
          Water Flow  (GPM)            793
          Fan Motor Current  (AMP)     215
          Gross Coking  Time  (min.)    1024
                              Clayton Environmental Consultants,  Inc,

-------
                                  1-78
             SUMMARY  OF  PROCESS  AND  CONTROL SYSTEM DATA

                         Ford  Motor  Company
                     Rouge  Plant - Coke  Battery
                         Dearborn, Michigan

  Sampling Method:   Activated  Charcoal	

  Test No.:   10
   Sampling Date:    6-6-75
  Sampling Location:
Scrubber Inlet & Outlet
Push
Time
1338
1355
1410









Oven
Number
14
34
44









TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
1
1
3









1.7
Coke
Oven
Flue
Temp.
(°F)













Cross
Draft
Velocity
(fpm)
480
650
790









650
Stack
Gas
Opacity
(Percent)
10
5
45









20
Net
Coal
Charged
(Ibs)
30,800
34,600
34,700









33,350
Averages

Inlet Dry Bulb (°F)        240
Inlet Stat. Pres.  ("H20)    .5.3
Throat Pres. Drop  ("H20)    43
Water Pres. (psi)
Outlet Dry Bulb  (°F)      	
           Outlet  Wet  Bulb (°F)         73
           Outlet  Stat.  Pres.  ("H20)  -5Q.8
           Water Flow  (GPM)            793
           Fan  Motor Current  (AMP)    215
           Gross Coking  Time  (min.)    999
                              Clayton Environmental  Consultants,  Inc,

-------
                                  1-79
            SUMMARY OF PROCESS  AND  CONTROL SYSTEM DATA

                        Ford Motor  Company
                    Rouge  Plant  - Coke  Battery
                        Dearborn, Michigan
  Sampling Method:

  Test No. :   11
Activated Charcoal
     Sampling Date:    6-6-75
  Sampling Location:
   Scrubber  Inlet  &  Outlet
Push
Time
1420
1430
1458









Oven
Number
X54
X64
6









TEST
AVERAGE
Greenness
(Engineering
Observer1 s
Estimate)
3
3
1









2.3
Coke
Oven
Flue
Temp.
(°F)
2420
2400











Cross
Draft
Velocity
(fpm)
810
685
930









810
Stack
Gas
Opacity
(Percent)
50
60
0









35
Net
Coal
Charged
(Ibs)
35.250
35.350
35,500









35,350
Averages

Inlet Dry Bulb (°F)        240
Inlet Stat. Pres.  ("H20)    .5.3
Throat Pres. Drop  ("H20)    43
Water Pres. (psi)           38
Outlet Dry Bulb  (°F)        77
                                          73
Outlet Wet Bulb  (°F)
Outlet Stat. Pres.  ("H20)   _sn
Water Flow  (GPM)            793
Fan Motor Current  (AMP)
Gross Coking Time  (min. )
                                         215
                                         995
                              Clayton Environmental  Consultants,  Inc.

-------
                                  1-80
            SUMMARY  OF  PROCESS  AND  CONTROL SYSTEM DATA

                         Ford  Motor  Company
                     Rouge  Plant - Coke  Battery
                         Dearborn, Michigan
  Sampling Method:

  Test No. :    12
Activated Charcoal
      Sampling  Date:   6-6-75
  Sampling Location:
  Scrubber Inlet & Outlet
Push
Time
1510
1522
1542









Oven
Number
16
26
36









TEST
AVERAGE
Greenness
(Engineering
Observer ' s
Estimate)
3
1
3









2.3
Coke
Oven
Flue
Temp.
<°F)


2420










Cross
Draft
Velocity
(fpm)
1105
660
645









800
Stack
Gas
Opacity
(Percent )
80
5
85









55
Net
Coal
Charged
(Ibs)
35.500
34,700
34,400









34,850
Averages

Inlet Dry Bulb (°F)        240
Inlet Stat. Pres.  ("H20)    -5.3
Throat Pres. Drop  ("H20)    43
Water Pres. (psi)           38
Outlet Dry Bulb  (°F)        77
             Outlet Wet  Bulb  (°F)         73
             Outlet Stat.  Pres.  ("H20)   -50.8
             Water Flow  (GPM)            793
             Fan Motor Current  (AMP)     215
             Gross Coking  Time  (mln.)    1012
                              Clayton Environmental  Consultants,  Inc.

-------
                                  1-81
            SUMMARY OF  PROCESS  AND  CONTROL SYSTEM DATA

                        Ford Motor  Company
                    Rouge  Plant - Coke  Battery
                        Dearborn, Michigan
  Sampling Method:   EPA Method 11

  Test No.:     1
  Sampling Location:
   Sampling Date:

Scrubber Outlet
6-3-75
Push
Time
1040
1047
1104









Oven
Number
41
X51
X61









TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)

„
.









-
Coke
Oven
Flue
Temp.
(°F)













Cross
Draft
Velocity
(fpm)

_
.









-
Stack
Gas
Opacity
(Percent)

.
—









-
Net
Coal
Charged
(Ibs)
34,000
33,800
33,950









33,900
Averages

Inlet Dry Bulb (°F)        248
Inlet Stat. Pres.  ("H20)    -4.8
Throat Pres. Drop  ("H20)    41
Water Pres. (psi)           39
Outlet Dry Bulb  (°F)        74
           Outlet Wet Bulb  (°F)
           Outlet Stat. Pres.  ("H20)
           Water Flow (GPM)
           Fan Motor Current  (AMP)
           Gross Coking Time  (min.)
                    70
                              Clayton Environmental  Consultants,  Inc,

-------
                                  1-82
            SUMMARY  OF  PROCESS  AND  CONTROL SYSTEM DATA

                         Ford  Motor  Company
                     Rouge  Plant - Coke  Battery
                         Dearborn, Michigan
  Sampling Method:   EPA Method 11

  Test No.:    2
  Sampling Location:
   Sampling Date:

Scrubber Outlet
6-3-75
Push
Time
1114
1124
1204









Oven
Number
3
13
23









TEST
AVERAGE
Greenness
(Engineering
Observer1 a
Estimate)












-
Coke
Oven
Flue
Temp.
(°F)













Cross
Draft
Velocity
(fpm)












_
Stack
Gas
Opacity
(Percent)












_
Net
Coal
Charged
(Ibs)
34.850
(34.650)
(34.650)









34,700
Averages

Inlet Dry Bulb (°F)        248
Inlet Stat. Pres.  ("H20)    -4.8
Throat Pres. Drop  ("H20)    41
Water Pres. (psi)           39
Outlet Dry Bulb  (°F)        74
           Outlet Wet Bulb  (°F)         70
           Outlet Stat. Pres.  ("H20)   -50.4
           Water Flow (GPM)            750
           Fan Motor Current  (AMP)     17Q
           Gross Coking Time  (min.)    989
                              Clayton Environmental  Consultants,  Inc,

-------
                                  1-83
            SUMMARY OF  PROCESS  AND CONTROL SYSTEM DATA

                         Ford  Motor Company
                    Rouge  Plant -  Coke  Battery
                         Dearborn,  Michigan
  Sampling Method:   Ethanol

  Test No. :    1
  Sampling Location:
   Sampling Date:

Scrubber Outlet
7-17-75
Push
Time
0824
0840
0850









Oven
Number
16
26
36









TEST
AVERAGE
Greenness
(Engineering
Observer ' s
Estimate)
1
2
1









1.3
Coke
Oven
Flue
Temp.
<°F)













Cross
Draft
Velocity
(fpm)
210
440
400









350
Stack
Gas
Opacity
(Percent)
5
35
5









15
Net
Coal
Charged
(Ibs)
(34,600)
(34,600)
35,250









34,800
Averages

Inlet Dry Bulb (°F)        225
Inlet Stat. Pres.  ("H20)
Throat Pres. Drop  ("H20)  	
Water Pres. (psi)
Outlet Dry Bulb  (°F)      	
           Outlet Wet Bulb  (°F)          75
           Outlet Stat.  Pres.  ("H20)    -55
           Water Flow (GPM)
           Fan Motor Current  (AMP)     	
           Gross Coking  Time  (min.)     969
                              Clayton Environmental  Consultants,  Inc.

-------
                                  1-84
             SUMMARY  OF  PROCESS  AND CONTROL SYSTEM DATA

                         Ford  Motor Company
                     Rouge  Plant -  Coke  Battery
                         Dearborn,  Michigan
  Sampling Method:

  Test No.:    2
Ethanol
  Sampling Location:
      Sampling  Date:

  Scrubber Outlet
7-17-75
Push
Time
1441
1454
1514









Oven
Number
X53
X63
5









TEST
AVERAGE
Greenness
(Engineering
Observer 's
Estimate)
_
1
1









1
Coke
Oven
Flue
Temp.
(°F)

2360
2340










Cross
Draft
Velocity
(fpm)
_
260
700









480
Stack
Gas
Opacity
(Percent)

10
5









10
Net
Coal
Charged
(Ibs)
34,400
33,250
35,700









34,450
Averages

Inlet Dry Bulb (°F)        225
Inlet Stat. Pres.  ("H20)    .4.8
Throat Pres. Drop  ("H20)    33
Water Pres. (psi)           57
Outlet Dry Bulb  (°F)        78
             Outlet Wet Bulb  (°F)          76
             Outlet Stat. Pres.  ("H20)    -55
             Water Flow (GPM)             880
             Fan Motor Current  (AMP)      215
             Gross Coking Time  (mln.)     978
                              Clayton Environmental  Consultants,  Inc,

-------
                                  1-85
             SUMMARY  OF  PROCESS  AND CONTROL SYSTEM DATA

                        Ford  Motor Company
                     Rouge  Plant -  Coke  Battery
                        Dearborn,  Michigan
Sampling Method:   Cyclohexane

Test No. :    1
                            Sampling  Date:    6-11-75
  Sampling  Location:
                      Scrubber  Inlet & Outlet
Push
Time
1347
1408
1423









Oven
Number
41
X51
X61









TEST
AVERAGE
Greenness
(Engineering
Observer ' s
Estimate )
3
1
3









2.3
Coke
Oven
Flue
Temp.
(°F)
2360
2420
. 2380










Cross
Draft
Velocity
(fpm)
340
650
450









480
Stack
Gas
Opacity
(Percent )
40
20
40









35
Net
Coal
Charged
(Ibs)
36,650
36,500
36,550









36,550
Averages

Inlet Dry Bulb (°F)        247
Inlet Stat. Pres.  ("HzO)    -4.9
Throat Pres. Drop  ("H20)    39
Water Pres. (psi)           40
Outlet Dry Bulb  (°F)        81
                                 Outlet Wet Bulb (°F)          81
                                 Outlet Stat. Pres.  ("H20)    -45
                                 Water Flow (GPM)              -
                                 Fan Motor Current  (AMP)       -
                                 Gross Coking Time  (min.)     999
                              Clayton Environmental  Consultants,  Inc,

-------
                                  1-86
             SUMMARY  OF  PROCESS  AND  CONTROL SYSTEM DATA

                         Ford  Motor  Company
                     Rouge  Plant - Coke  Battery
                         Dearborn, Michigan
  Sampling Method:   Cyclohexane

  Test No. :    2
   Sampling  Date:   6-12-75
  Sampling Location:
Scrubber Inlet & Outlet
Push
Time
1037
1101
1114









Oven
Number
17
37
47









TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
3
3
3









3
Coke
Oven
Flue
Temp.
(»F)
2300
2360
2380










Cross
Draft
Velocity
(fpm)
520
580
810









640
Stack
Gas
Opacity
(Percent)
20
40
20









25
Net
Coal
Charged
(Ibs)
33,800
37,200
36,900









35,950
Averages

Inlet Dry Bulb (°F)          -
Inlet Stat. Pres.  ("H20)    -5.1
Throat Pres. Drop  ("H20)    40
Water Pres. (psl)           40
Outlet Dry Bulb  (°F)        78
                                       78
Outlet Wet Bulb  (°F)       	
Outlet Stat. Pres.  ("H20)  -44.9
Water Flow  (GPM)           770
Fan Motor Current  (AMP)    215
Gross Coking Time  (mln.)   1QQ6
                              Clayton Environmental  Consultants,  Inc.

-------
                                  1-87
            SUMMARY OF PROCESS AND  CONTROL  SYSTEM DATA

                        Ford Motor  Company
                    Rouge Plant  - Coke  Battery
                        Dearborn, Michigan
  Sampling Method:

  Test No.:    3
  Sampling Location:
Cyclohexane
     Sampling  Date:    6-12-75
  Scrubber  Inlet  &  Outlet
Push
Time
1510
1521
1623









Oven
Number
14
24
44









TEST
AVERAGE
Greenness
(Engineering
Observer ' s
Estimate)
1
1
3









1.7
Coke
Oven
Flue
Temp.
<°F)
2400
2360
2300










Cross
Draft
Velocity
(fpm)
650
620
620









630
Stack
Gas
Opacity
(Percent)
20
20
60









35
Net
Coal
Charged
(Ibs)
35,200
35,050
(35,050)









35,100
Averages

Inlet Dry Bulb (°F)
Inlet Stat. Pres.  ("H20)
Throat Pres. Drop  ("H20)
Water Pres. (psi)
Outlet Dry Bulb  (°F)
     -      Outlet Wet Bulb  (°F)         78
    -5.1    Outlet Stat.  Pres.  ("H20)   -44.9
     40     Water Flow (GPM)            770
            Fan Motor Current  (AMP)     215
            Gross Coking  Time  (rain.)    983
                              Clayton Environmental Consultants,  Inc.

-------
                                  1-88
            SUMMARY  OF  PROCESS  AND  CONTROL SYSTEM DATA

                        Ford  Motor  Company
                     Rouge  Plant - Coke  Battery
                        Dearborn, Michigan

  Sampling Method:   Andersen Impactor	
  Test No.: 1-A,1-B,1-C     Sampling  Date:   9-4-75 and 9-5-75

  Sampling Location:    Scrubber Inlet	
Push
Time
1-A
0900
0940
0951
1-B
1425
1502
1513
1-C
0904
0916
0930
Oven
Number

3
13
23

29
49
X59

32
42
X52
TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)

3
2
1

3
3
1

2
2
1
2.0
Coke
Oven
Flue
Temp.
(°F)













Cross
Draft
Velocity
(fpm)

210
Calm
430

410
180
220

220
120
150
220
Stack
Gas
Opacity
(Percent)

60
40
20

65
60
—

5
5
0
30
Net
Coal
Charged
(Ibs)





_
—
—

_
_
_
-
Averages

Inlet Dry Bulb (°F)
Inlet Stat. Pres.  ("H20)
Throat Pres. Drop  ("H20)
Water Pres. (psl)
Outlet Dry Bulb  (°F)
Outlet Wet Bulb  (°F)
Outlet Stat. Pres.  ("H20)
Water Flow  (GPM)
Fan Motor Current  (AMP)
Gross Coking Time  (min.)
                              Clayton Environmental  Consultants,  Inc,

-------
                                  1-89
            SUMMARY OF  PROCESS AND  CONTROL SYSTEM DATA

                        Ford Motor  Company
                    Rouge  Plant  - Coke  Battery
                        Dearborn, Michigan
  Sampling Method:

  Test No.:   1
  Sampling Location:
Andersen Impactor
      Sampling  Date:

   Scrubber Outlet
9-4-75 and 9-5-75
Push
Time
0900
0940
0951
1425
1502
1513
9-5
0904
0916
0930


Oven
Number
3
13
23
29
49
X59

32
42
X52


TEST
AVERAGE
Greenness
(Engineering
Observer ' s
Estimate)
3
2
1
3
3
1

2
2
1


2.0
Coke
Oven
Flue
Temp.
(°F)













Cross
Draft
Velocity
(fpm)
210
Calm
430
410
180
220

220
120
150


220
Stack
Gas
Opacity
(Percent)
60
40
20
65
60
_

5
5
0


30
Net
Coal
Charged
(Ibs)



„
.
_

.
„
_


_
Averages

Inlet Dry Bulb (°F)
Inlet Stat. Pres.  ("H20)
Throat Pres. Drop  ("H20)
Water Pres. (psi)
Outlet Dry Bulb  (°F)
             Outlet Wet  Bulb  (°F)
             Outlet Stat.  Pres.  ("H20)
             Water Flow  (GPM)
             Fan Motor Current  (AMP)
             Gross Coking  Time  (min.)
                              Clayton Environmental  Consultants,  Inc.

-------
                                  1-90
             SUMMARY  OF  PROCESS  AND CONTROL SYSTEM DATA

                         Ford  Motor Company
                     Rouge  Plant -  Coke  Battery
                         Dearborn,  Michigan

  Sampling Method:    Andersen  Impactor	
  Test No.: 2-A,2-B,2-C     Sampling  Date:   9-5-75 and 9-8-75

  Sampling Location:     Scrubber Inlet	
Push
Time
2-A
1251
1319
1331
2-B
1036
1102
1151
2-C
1337
1403
1431
Oven
Number

46
8
18

3
13
X53

25
45
7
TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)

3
2
3

2
2
1

3
3
2
2.3
Coke
Oven
Flue
Temp.
(°F)













Cross
Draft
Velocity
(fpm)

500
1000
1100

975
730
640

890
890
1005
860
Stack
Gas
Opacity
(Percent)

50
15
30

60
40
5

60
50
15
35
Net
Coal
Charged
(Ibs)


—
—

—
—
—

_
«.
-
-
Averages

Inlet Dry Bulb (°F)
Inlet Stat. Pres.  ("H20)
Throat Pres. Drop  ("H20)
Water Pres. (psi)
Outlet Dry Bulb  (°F)
Outlet Wet Bulb  (°F)
Outlet Stat. Pres.  ("H20)
Water Flow (GPM)
Fan Motor Current  (AMP)
Gross Coking Time  (min.)
                              Clayton Environmental  Consultants,  Inc,

-------
                                  1-91
             SUMMARY  OF  PROCESS  AND CONTROL SYSTEM DATA

                         Ford  Motor Company
                     Rouge  Plant -  Coke  Battery
                         Dearborn,  Michigan
  Sampling Method:   Andersen Impactor

               2
Test No. :
  Sampling Location:
   Sampling Date:

Scrubber Outlet
9-5-75 and 9-6-75
Push
Time
1251
1319
1331
9-6
1036
1102
1151
1337
1403
1431


Oven
Number
46
8
18

3
13
X53
25
45
7


TEST
AVERAGE
Greenness
(Engineering
Observer ' s
Estimate)
3
2
3

2
2
1
3
3
2


2.3
Coke
Oven
Flue
Temp.
(°F)













Cross
Draft
Velocity
(fpm)
500
1000
1100

975
730
640
890
890
1005


860
Stack
Gas
Opacity
(Percent)
50
15
30

60
40
5
60
50
15


35
Net
Coal
Charged
(Ibs)
—
_
-

-
-
-
-
_
_


-
Averages

Inlet Dry Bulb (°F)
Inlet Stat. Pres.  ("H20)
Throat Pres. Drop  ("H20)
Water Pres. (psi)
Outlet Dry Bulb  (°F)
                                 Outlet Wet Bulb  (°F)
                                 Outlet Stat. Pres.  ("H20)
                                 Water Flow  (GPM)
                                 Fan Motor Current  (AMP)
                                 Gross Coking Time  (min.)
                              Clayton Environmental  Consultants,  Inc.

-------
                                  1-92
             SUMMARY  OF  PROCESS  AND CONTROL SYSTEM DATA

                         Ford  Motor Company
                     Rouge  Plant -  Coke  Battery
                         Dearborn,  Michigan

  Sampling Method:    Andersen  Impactor	
  Test No.: 3-A,3-B,3-C     Sampling  Date:   9-9-75 and 9-10-75

  Sampling Location:    Scrubber Inlet	
Push
Time
3-A
0959
0822
0835
3-B
1005
1017
1034
3-C
1155
1212
1225
Oven
Number

49
28
38

1
11
21

23
33
43
TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)

2
1
2

2
1
2

3
1
1
1.7
Coke
Oven
Flue
Temp.
(°F)













Cross
Draft
Velocity
(fpm)

360
130
80

110
80
170

130
160
270
170
Stack
Gas
Opacity
(Percent)

20
0
—

50
10
50

75
5
5
25
Net
Coal
Charged
(Ibs)

—
—
—

_
_
_

-
_
-
-
Averages

Inlet Dry Bulb (°F)
Inlet Stat. Pres.  ("H20)
Throat Pres. Drop  ("H20)
Water Pres. (psi)
Outlet Dry Bulb  (°F)
Outlet Wet Bulb  (°F)
Outlet Stat. Pres.  ("H20)
Water Flow (GPM)
Fan Motor Current  (AMP)
Gross Coking Time  (min.)
                              Clayton Environmental  Consultants,  Inc.

-------
                                  1-93
             SUMMARY  OF  PROCESS  AND  CONTROL SYSTEM DATA

                         Ford  Motor  Company
                     Rouge  Plant - Coke  Battery
                         Dearborn, Michigan
  Sampling Method:

  Test No. :     3
Andersen Impactor
  Sampling Location:
     Sampling Date:

   Scrubber Outlet
9-9-75 and 9-10-75
Push
Time
0959
9-10
0822
0835
1005
1017
1034
1155
1212
1225


Oven
Number
49

28
38
1
11
21
23
33
43


TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)
2

1
2
2
1
2
3
1
1


1.7
Coke
Oven
Flue
Temp.
(°F)













Cross
Draft
Velocity
(fpm)
360

130
80
110
80
170
130
160
270


170
Stack
Gas
Opacity
(Percent)
20

0
_
50
10
50
75
5
5


25
Net
Coal
Charged
(Ibs)
_

-
_
.
_
-
-
_
_


-
Averages

Inlet Dry Bulb (°F)
Inlet Stat. Pres.  ("H20)
Throat Pres. Drop  ("H20)
Water Pres. (psi)
Outlet Dry Bulb  (°F)
             Outlet Wet Bulb  (°F)
             Outlet Stat. Pres.  ("H20)
             Water Flow (GPM)
             Fan Motor Current  (AMP)
             Gross Coking Time  (min.)
                              Clayton Environmental  Consultants,  Inc,

-------
                                  1-94
            SUMMARY OF PROCESS AND  CONTROL  SYSTEM DATA

                        Ford Motor  Company
                    Rouge Plant - Coke  Battery
                        Dearborn, Michigan

  Sampling Method:    Andersen Impactor
  Teat No.: 4-A,4-B,4-C     Sampling Date:   9-10-75 and 9-11-75

  Sampling Location:    Scrubber Inlet	
Push
Time
4-A
1406
1414
1427
4-B
0841
0851
0909
4-C
1041
1052
1117
Oven
Number

25
35
45

37
47
X57

2
12
22
TEST
AVERAGE
Greenness
(Engineering
Observer ' a
Estimate)

3
1
3

3
1
3

2
2
3
2.3
Coke
Oven
Flue
Temp.
(°F)













Cross
Draft
Velocity
(fpm)

170
380
420

200
120
50

130
125
200
200
Stack
Gas
Opacity
(Percent)

70
5
65

70
5
50

65
50
70
50
Net
Coal
Charged
(Ibs)

_
_
_

-
_
-

-
-
-
-
Averages

Inlet Dry Bulb (°F)
Inlet Stat. Pres.  ("H20)
Throat Pres. Drop  (
Water Pres. (psi)
Outlet Dry Bulb  (°F)
Outlet Wet Bulb  (°F)
Outlet Stat. Pres.  ("H20)
Water Flow (GPM)
Fan Motor Current  (AMP)
Gross Coking Time  (min.)
                              Clayton Environmental  Consultants,  Inc.

-------
                                  1-95
             SUMMARY  OF  PROCESS  AND  CONTROL SYSTEM DATA

                         Ford  Motor  Company
                     Rouge  Plant - Coke  Battery
                         Dearborn, Michigan
  Sampling Method:   Andersen Impactor

  Teat No.:   4	      Sampling  Date:
                   9-10-75 and 9-11-75
  Sampling Location:
Scrubber Outlet
Push
Time
1406
1414
1427
9-11
0841
0851
0909
1041
1052
1117


Oven
Number
25
35
45

37
47
X57
2
12
22


TEST
AVERAGE
Greenness
(Engineering
Observer ' s
Estimate)
3
1
3

3
1
3
2
2
3


2.3
Coke
Oven
Flue
Temp.
(°F)













Cross
Draft
Velocity
(fpm)
170
380
420

200
120
50
130
125
200


200
Stack
Gas
Opacity
(Percent)
70
5
65

70
5
50
65
50
70


50
Net
Coal
Charged
(Ibs)




—
—
—
—
—
_


-
Averages

Inlet Dry Bulb (°F)
Inlet Stat. Pres.  ("H20)
Throat Pres. Drop  ("H20)
Water Pres. (psi)
Outlet Dry Bulb  (°F)
          Outlet Wet Bulb  (°F)
          Outlet Stat. Pres.  ("H20)
          Water Flow (GPM)
          Fan Motor Current  (AMP)
          Gross Coking Time  (min.)
                              Clayton Environmental  Consultants,  Inc.

-------
                                  1-96
            SUMMARY OF PROCESS AND  CONTROL SYSTEM DATA

                        Ford Motor  Company
                    Rouge  Plant  - Coke  Battery
                        Dearborn, Michigan
  Sampling Method:

  Test No.:    5
Andersen Impactor
  Sampling Location:
      Sampling  Date:

  Scrubber Inlet
9-11-75
Push
Time
1406
1418
1425









Oven
Number
34
44
X54









TEST
AVERAGE
Greenness
(Engineering
Observer ' s
Estimate)
2
1
2









1.7
Coke
Oven
Flue
Temp.
(°F)













Cross
Draft
Velocity
(fpm)
130
150
120









130
Stack
Gas
Opacity
(Percent)
40
5
30









25
Net
Coal
Charged
(Ibs)
_
_
_









-
Averages

Inlet Dry Bulb (°F)
Inlet Stat. Pres.  ("H20)
Throat Pres. Drop  ("H20)
Water Pres. (pal)
Outlet Dry Bulb  (°F)
             Outlet Wet  Bulb  (°F)
             Outlet Stat.  Pres.  ("H20)
             Water Flow  (GPM)
             Fan Motor Current  (AMP)
             Gross Coking  Time  (min.)
                              Clayton Environmental  Consultants,  Inc.

-------
                                  1-97
            SUMMARY  OF  PROCESS  AND  CONTROL SYSTEM DATA

                        Ford  Motor  Company
                     Rouge  Plant - Coke  Battery
                        Dearborn, Michigan
  Sampling Method:

  Test No.:    5
Andersen Impactor
  Sampling Location:
      Sampling  Date:   9-11-75

    Scrubber Outlet
Push
Time
1406
1418
1425









Oven
Number
34
44
X54









TEST
AVERAGE
Greenness
(Engineering
Observer ' s
Estimate )
2
1
2









1.7
Coke
Oven
Flue
Temp.
(°F)













Cross
Draft
Velocity
(fpm)
130
150
120









130
Stack
Gas
Opacity
(Percent)
40
5
30









25
Net
Coal
Charged
(Ibs)
_
—
_









-
Averages

Inlet Dry Bulb (°F)
Inlet Stat. Pres.  ("H20)
Throat Pres. Drop  ("H20)
Water Pres. (psi)
Outlet Dry Bulb  (°F)
             Outlet Wet  Bulb  (°F)
             Outlet Stat.  Pres.  ("H20)
             Water Flow  (GPM)
             Fan Motor Current  (AMP)
             Gross Coking  Time  (min.)
                              Clayton Environmental  Consultants,  Inc.

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                                  1-98
            SUMMARY OF  PROCESS AND  CONTROL SYSTEM DATA

                        Ford Motor  Company
                    Rouge  Plant  - Coke  Battery
                        Dearborn, Michigan

  Sampling Method:   Andersen Impactor	
  Test No.: 6-A,6-B,6-C     Sampling  Date:    9-12-75 and 9-15-75

  Sampling Location:    Scrubber Inlet	
Push
Time
6-A
0828
0956
1009
6-B
1225
1238
0825
6-C
0955
1002
1010
Oven
Number

8
48
X58

X51
X61
45

27
37
47
TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)

1
2
2

2
1
2

3
3
1
1.9
Coke
Oven
Flue
Temp.
<°F)













Cross
Draft
Velocity
(fpm)

490
420
490

890
1300
160

420
515
425
570
Stack
Gas
Opacity
(Percent)

5
30
10

20
5
5

50
30
5
20
Net
Coal
Charged
(Ibs)

—
_
_

_
_
..

-
-
-
-
Averages

Inlet Dry Bulb (°F)
Inlet Stat. Pres.  ("H20)
Throat Pres. Drop  ("H20)
Water Pres. (psl)
Outlet Dry Bulb  (°F)
Outlet Wet Bulb  (°F)
Outlet Stat. Pres.  ("H20)
Water Flow  (GPM)
Fan Motor Current  (AMP)
Gross Coking Time  (min.)
                              Clayton Environmental  Consultants,  Inc.

-------
                                  1-99
            SUMMARY OF PROCESS AND  CONTROL SYSTEM DATA

                        Ford Motor  Company
                    Rouge  Plant  - Coke  Battery
                        Dearborn, Michigan
  Sampling Method:   Andersen Impactor

  Test No. :       6
  Sampling Location:
  Sampling Date:

Scrubber Outlet
9-12-75 and 9-15-75
Push
Time
0956
1009
1032
1225
1238
9-15
0825
0955
1002
1010


Oven
Number
48
X58
mm
X51
X61

45
27
37
47


TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate )
2
2
_
2
1

2
3
3
1


2.0
Coke
Oven
Flue
Temp.
(°F)













Cross
Draft
Velocity
(fpm)
420
490
—
890
1300

160
420
515
425


580
Stack
Gas
Opacity
(Pircent)
30
10
fm
20
5

5
50
30
5


20
Net
Coal
Charged
(Ibs)

„
.
—
—

—
—
—
_


-
Averages

Inlet Dry Bulb (°F)
Inlet Stat. Pres.  ("H20)
Throat Pres. Drop  ("H20)
Water Pres. (psl)
Outlet Dry Bulb  (°F)
          Outlet Wet Bulb  (°F)
          Outlet Stat. Pres.  ("H20)
          Water Flow (GPM)
          Fan Motor Current  (AMP)
          Gross Coking Time  (mtn.)
                              Clayton Environmental  Consultants,  Inc,

-------
                                 1-100
            SUMMARY OF  PROCESS AND  CONTROL SYSTEM DATA

                        Ford Motor  Company
                    Rouge Plant  - Coke  Battery
                        Dearborn, Michigan

  Sampling Method:   Andersen Impactor	
  Test No.: 7-A.7-B.7-C

  Sampling Location:
 Sampling Date:

Scrubber Inlet
9-15-75 and 9-16-75
Push
Time
7-A
1223
1259
1322
7-B
1425
1450
1456
7-C
0834
0848
0855
Oven
Number

2
22
32

X62
4
14

X54
X64
6
TEST
AVERAGE
Greenness
(Engineering
Observer's
Estimate)

2
3
3

1
1
2

1
2
1
1.8
Coke
Oven
Flue
Temp.
<°F)













Cross
Draft
Velocity
(fpm)

830
795
0

240
390
350

315
195
195
370
Stack
Gas
Opacity
(Percent)

25
40
30

10
5
30

20
30
5
20
Net
Coal
Charged
(Ibs)

.
—
_

_
..
_

-
-
-
-
Averages

Inlet Dry Bulb (°F)
Inlet Stat. Pres.  ("H20)
Throat Pres. Drop  ("H20)
Water Pres. (psl)
Outlet Dry Bulb  (°F)
         Outlet Wet Bulb  (°F)
         Outlet Stat. Pres.  ("H20)
         Water Flow  (GFM)
         Fan Motor Current  (AMP)
         Gross Coking Time  (min.)
                              Clayton Environmental  Consultants,  Inc.

-------
                                 1-101
            SUMMARY OF PROCESS AND  CONTROL  SYSTEM DATA

                        Ford Motor  Company
                    Rouge Plant  - Coke  Battery
                        Dearborn, Michigan

  Sampling Method:   Andersen Impactor	

  Test No.:      7          Sampling Date:   9-15-75 and 9-16-75
  Sampling Location:
                         Scrubber Outlet
Push
Time
1223
1259
1322
1425
1450
1456
9-16
0834
0848
0855


Oven
Number
2
22
32
X62
4
14

X54
X64
6


TEST
AVERAGE
Greenness
(Engineering
Observer ' s
Estimate)
2
3
3
1
1
2

1
2
1


1.8
Coke
Oven
Flue
Temp.
(°F>













Cross
Draft
Velocity
(fpm)
830
795
0
240
390
350

315
195
195


370
Stack
Gas
Opacity
(Percent)
25
40
30
10
5
30

20
30
5


20
Net
Coal
Charged
(Ibs)








_



_
Averages

Inlet Dry Bulb  (°F)
Inlet Stat. Pres.  (
Throat Pres. Drop  ("H20)
Water Pres. (psl)
Outlet Dry Bulb  (°F)
Outlet Wet Bulb  (°F)
Outlet Stat. Pres.  ("H20)
Water Flow (GPM)
Fan Motor Current  (AMP)
Gross Coking Time  (min.)
                              Clayton Environmental  Consultants,  Inc,

-------
                                TECHNICAL REPORT DA^A
                          (Please read Instructions on the reverse before completing)
\. REPORT NO.
 EPA-600/2-77-187b
                                                       3. RECIPIENT'S ACCESSION NO.
4. TITLE AND SUBTITLE
Emission Testing and Evaluation of Ford/Koppers
 Coke Pushing Control System; Volume II. Appendices
                                    5. REPORT DATE
                                     September 1977
                                    6. PERFORMING ORGANIZATION CODE
7.AUTHORIS)Fred Cooper> Thomas Loch, John Mutchler,
and Jan  Vecchio (Clayton Environmental Consultants,
                                                       8. PERFORMING ORGANIZATION REPORT NO.
9. PERFORMING ORGANIZATION NAME AND ADDRESS
Ford Motor Company
The American Road
Dearborn, Michigan  48121
                                                       10. PROGRAM ELEMENT NO.
                                     1AB604
                                     11. CONTRACT/GRANT NO.
                                     68-02-0630
12. SPONSORING AGENCY NAME AND ADDRESS
 EPA, Office of Research and Development
 Industrial Environmental Research Laboratory
 Research Triangle Park, NC  27711
                                     13. TYPE OF REPORT AND PERIOD COVERED
                                     Final:  12/73-8/77	
                                     14. SPONSORING AGENCY CODE
                                      EPA/600/13
is. SUPPLEMENTARY NOTES J.ERL-RTP project officer for this report is Norman Plaks, Mail
Drop 62,  919/541-2733.
16. ABSTRACT
          The report documents a field testing and engineering evaluation of the per-
formance of a retrofitted, mobile-hood, high-energy-scrubber control system, abating
coke-side pushing emissions from a 58-oven coke battery.  It documents the venturi-
scrubber inlet and outlet emission rates, as well as emission factors for filterable and
condensible particulate, sulfur dioxide, sulfur trioxide, total sulfur oxides, carbon
monoxide, nitrogen oxides, benzene, benzene and homologues, total light hydrocarbons
methane and homologues, and ethylene and homologues.  Results indicate that the
mobile hood collects  particulate emissions resulting from green and clean pushes afo
22% to 54% efficiencies, respectively, or from  30% to 92%,  respectively, using two
different estimating techniques. Scrubber performance averaged 99.3% for particulate
emissions  captured in the hood.
17.
                             KEY WORDS AND DOCUMENT ANALYSIS
                DESCRIPTORS
                                          b.lDENTIFIERS/OPEN ENDED TERMS
                                                 c. COSATI Field/Group
Air Pollution
Scrubbers
Coke
Coking
Emission
Dust
Jron and Steel Industry
Air Pollution Control
Stationary Sources
Coke Pushing
Particulate
13B
07A
21D
13H

11G
11F
13. DISTRIBUTION STATEMEN1

 Unlimited
                        19. SECURITY CLASS (ThisReport)
                        Unclassified
                         21. NO. OF PAGES

                         	600
                        20. SECURITY CLASS (This page)
                        Unclassified
                                                                   22. PRICE
EPA Form 2220-1 (9-73)

-------