EPA-600/2-76-245
September 1976
Environmental Protection Technology Series
                      EMOVAL  AND SEPARATION OF
            SPILLED  HAZARDOUS  MATERIALS FROM
                             IMPOUNDMENT BOTTOMS


                                Industrial Environmental Research Laboratory
                                     Office of Research and Development
                                    U.S. Environmental Protection Agency
                                            Cincinnati, Ohio 45268

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                 RESEARCH REPORTING SERIES

 Research reports of the Office of Research and Development, U.S. Environmental
 Protection  Agency, have been grouped into five series. These five broad
 categories were established to facilitate further development and application of
 environmental technology. Elimination of traditional grouping was consciously
 planned to foster technology transfer and a maximum interface in related fields.
 The five series are:

     1.     Environmental Health Effects Research
     2.     Environmental Protection Technology
     3.     Ecological Research
     4.     Environmental Monitoring
     5.     Socioeconomic Environmental Studies

 This report has been assigned  to  the ENVIRONMENTAL PROTECTION
 TECHNOLOGY series. This series describes research performed to develop and
 demonstrate instrumentation, equipment, and methodology to repair or prevent
 environmental degradation from point and non-point sources  of pollution. This
 work provides the  new or improved technology  required for the  control  and
 treatment of pollution sources to meet environmental quality standards.
This document is available to the public through the National Technical Informa-
tion Service, Springfield, Virginia 22161.

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                                                   EPA-600/2/76-245
                                                   September  1976
                REMOVAL AND SEPARATION OF
               SPILLED HAZARDOUS MATERIALS
                FROM IMPOUNDMENT BOTTOMS
                           by

                   Michael A. Nawrocki
                 Hittman Associates, Inc.
                 Columbia, Maryland  21045
                  Contract No. 68-03-0304
                      Project Officer

                      John E. Brugger
         Oil  and Hazardous Materials Spills Branch
Industrial  Environmental  Research Laboratory - Cincinnati
                 Edison,  New Jersey  08817
        INDUSTRIAL ENVIRONMENTAL RESEARCH LABORATORY
           OFFICE OF RESEARCH AND DEVELOPMENT
          U.S. ENVIRONMENTAL PROTECTION AGENCY
                 CINCINNATI, OHIO  45268

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                               DISCLAIMER
This report has been reviewed by the Industrial  Environmental  Research
Laboratory - Cincinnati, U.S. Environmental  Protection Agency, and
approved for publication.   Approval  does not signify that the  contents
necessarily reflect the views and policies of the U.S. Environmental
Protection Agency, nor does mention  of trade names or commercial  products
constitute endorsement or recommendation for use.
                                   11

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                                  FOREWORD


     When energy and material resources are extracted, processed, converted,
and used, the related pollutional impacts on our environment and even on
our health often require that new and increasingly more efficient pollution
control methods be used.  The Industrial Environmental Research Laboratory -
Cincinnati (lERL-Ci) assists in developing and demonstrating new and improved
methodologies that will meet these needs both efficiently and economically.

     A full-scale system has been evaluated for safely removing and process-
ing hazardous materials from pond bottoms.  A spilled hazardous material
that has settled to the bottom of an impoundment poses immediate safety and
health hazards to the public and to the environment and, further, continues
to present a danger and to degrade the environment until it is removed
and properly disposed of.  Those concerned with the cleanup of spills and
with environmental restoration,'as well as public health and safety officials,
will find useful information in this report.  Further information may be
obtained by contacting the Oil and Hazardous Materials Spills Branch of
lERL-Ci at Edison, New Jersey 08817.
                                      David G. Stephan
                                          Director
                        Industrial Environmental Research Laboratory
                                         Cincinnati
                                     ill

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                                 ABSTRACT


A demonstration was conducted of a system for removing spilled hazardous
materials from pond bottoms and separating the hazardous materials and
suspended solids from the resulting dredged slurry.  The removal  system
consisted of a MUD CAT dredge, which can pump a discharge of approximately
1500 gallons per minute with a solids concentration of 10 to 30 percent.
The processing system—in order of processing of material--consisted of a
pair of elevated clarifier bins placed in series, a bank of six 4-inch
diameter hydrocyclone cones, a conventional cartridge filter unit, and a
newly developed Uni-Flow bag-type fabric filter.

Four different simulated hazardous materials were placed on the pond bottom,
namely, very fine iron powder, fine glass beads, iron filings, and coal.
These materials were then removed from the pond bottom by the MUD CAT dredge
and pumped through the processing system.  Tests were conducted to determine
the efficiency of removal of these materials from the pond bottom by the
dredge and also the efficiency of the processing system in removing these
simulated hazardous materials from the dredged slurry.  Using latex paint, a
test was also conducted on the efficiency of the processing system in
removing a real hazardous material from dredged slurry.

The MUD CAT dredge was very efficient in removing the simulated hazardous
material from the pond bottom, averaging 99.3 percent removal for the four
materials tested.  Similarly, the overall processing system removed
essentially all of the glass beads, iron filings, and coal, and 99.9 percent
of the iron powder from the dredged slurry.  During processing of the latex
paint, 95.5 percent of the pigment was removed by the system.

After the field demonstration, evaluations and investigations were conducted
on the tested apparatus, as well as on.other equipment that could be used
in a full 1500-gallons-per-minute portable processing system.  A system
consisting of a portable scalping-classifying tank combined with spiral
classifiers, a Uni-Flow filter, and an inclined tube settler was conceptu-
alized and preliminarily analyzed.

This report was submitted in fulfillment of EPA Contract Number 68-03-0304
by Hittman Associates, Inc.  Work was completed as of October 31, 1974.
                                    iv

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                                  CONTENTS


Foreword	111
Abstract	1v
List of Figures 	   vi
List of Tables  	  v11
Acknowledgments 	   v111
Sections
I      Introduction 	    1
II     Conclusions  	    3
III    Recommendations	    5
IV     Field Demonstration Description  	    6
V      Results	20
VI     Discussion of Field Results  	   31
VII    Conceptual Portable System	37
VIII   References	53
Appendices
A      Illustrations of Removal and Processing Equipment  	   54
B      Detailed Data and Computations 	   58
C      Alternative Equipment   	   65

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                             LIST OF FIGURES


Number                                                             Page


  1                Schematic of Processing  and
                  Sludge  Disposal  System	               9
  2               Plan  View of Simulated  Hazardous
                  Materials Test  Area  and Sampling
                  Points  on POnd  Bottom	               14

  3               Schematic of Conceptual System	               39

  4               Portable  Seal ping-Classifying
                  Tank  Combined with Spiral
                  Classifiers	               41

  5               Hypothetical Grain Size Distribu-
                  tion  of Dredged Sediment	               45

  6               Plan  View of Uni-Flow Filter for
                  Conceptual Systems	               48

  7               Portable  Scalper and Classifier
                  Costs	               51
                                  VI

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                              LIST OF TABLES

Number                                                              Page
  1             Characteristics of Simulated Hazardous
               Materials	          10
  2             Results of Simulated Dredge Pump  Failure
               Test	          21
  3             Removal of Simulated Hazardous  Materials
               from Pond  Bottom	          23
  4             Confidence Levels of Bottom Sampling  Tests..          24
  5             Composite  Dredged Slurry Concentrations	          26
  6             Summary of System Component Removal of
               Simulated  Hazardous  Material	          27
  7             Simulated  Hazardous Materials  Balance	          29
  8             Results of Processing Latex Paint	          30
  9             Mass Balance of Initial Separation Phase	          46
 10             Estimated  Initial Cost of 1500 gpm Portable
               Separation System	          50
                                    vii

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                              ACKNOWLEDGMENTS


The support and technical guidance received from Dr.  John E.  Brugger,
serving as Project Officer for the U.S.  Environmental  Protection Agency,
is greatly appreciated.  His guidance, timely suggestions, and technical
expertise, especially in the area of hazardous materials  spills and
containment, were especially helpful.  The technical  assistance provided
by Mr. Paul Heitzenrater and Mr.  J.J. Mulhern of the  U.S. EPA's Office
of Research and Development is gratefully acknowledged.

The field demonstration of the dredging and processing of the simulated
hazardous materials was done in cooperation with the  Prince George's County,
Maryland, Department of Public Works.  They allowed unrestricted use of
their sediment pond for dredging  operations and the surrounding land for  the
processing.
                                  viii

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                          SECTION  I
                        INTRODUCTION

Practical  methods for the  removal  and  processing  of  hazardous
or semihazardous materials from the  bottoms  of  water bodies
are receiving relatively high priority as  targets for envi-
ronmental  action.  Not only must  the  offending  material  be
removed from the bottom sediments in  an efficient and safe
manner, but the removed sediment  and  hazardous  material
mixture must also be processed and disposed  of  in an envi-
ronmentally acceptable and safe manner.

Consequently, Hittman Associates, Inc., under contract to the
U.S. Environmental Protection Agency, conducted  a demon-
stration of a system for the^removal  and processing of
hazardous and semihazardous materials from the bottom of
a  shallow pond.  Since  it  is difficult to justify the spilling
of real hazardous materials  into an aquatic environment even
under  research  conditions, a number of simulated  hazardous
materials were  spilled  onto  a  pond bottom for  the removal
and processing  demonstration.  These  simulated  hazardous
materials were  relatively  innocuous substances  whose  phys-
ical properties were chosen  to represent a  range  of prop-
erties which might  be  displayed  by real hazardous materials.

The purpose  of  the  demonstration  project was twofold.   The
first  was  to demonstrate  a technique  for  removing hazardous
materials  from  bottoms of water  bodies  at a  high rate and yet
have minimal adverse effects on  the  surrounding water body.
The  second  purpose  of the program was to  evaluate a portable
system which could  be set up to  process  the sediment and
hazardous materials mixture and  return clean water  to the
 pond.

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The removal and processing systems used for this demon-
stration were the same as used on a previous EPA contract
(Ref. 1) which demonstrated the dredging and processing of
plain sediments.  The removal system used was a MUD CAT
dredge manufactured by National Car Rental System, Inc.
It is specially designed for use on small bodies of water,
and to impart minimum turbidity to the water while dredging.
It can discharge approximately 1500 gallons per minute (gpm)
of slurry with a solids concentration of 10 to 30 percent.
Processing was performed by a system consisting of a pair
of elevated settling bins, a bank of hydrocyclones, a
standard  cartridge-type water filter unit, and a bag-type
filter known as a Uni-Flow filter.  Basically, the Uni-
Flow filter consists of a number of hanging hoses.  Dirty
water is pumped into the inside of the hoses and is allowed
to filter through them.  The suspended matter is trapped
on the inside of the hoses.   Periodically, the collected
sludge is flushed from the inside of the hoses.

Each piece of equipment was  evaluated as to its ability
to remove the simulated hazardous materials along with
the dredged solids.   A conceptual design of a portable
processing system was prepared based on the results of
the field demonstration and  additional  manufacturer's
1i terature.

This report constitutes the  final report on the entire
project.   It includes the results of the field trials
of the processing system, the evaluation of sediment
processing equipment, and a  conceptual  design of a port-
able system for removing and processing hazardous ma-
terials  from water bodies.

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                        SECTION II
                      CONCLUSIONS

The MUD CAT dredge is an effective method for  removing
undesirable participate materials  from pond  bottoms.   How-
ever, it can be expected that up to one foot of bottom  sedi-
ments will  be removed along with the undesirable material,
since it is difficult to regulate  the depth  of cut to  less
than a few inches.

The portable separation system which was field tested
consisted of two elevated clarifier bins, hydrocyclones,
a cartridge filter unit, and a Uni-Flow bag-type fabric
filter.  It proved efficient in  removing particulate
undesirable material along with  the suspended solids present
in a dredged slurry.  Through a  test on latex paint, there
is also an indication that the system is applicable to re-
moving some components of liquid hazardous materials present
in dredged slurries.

Of the system elements downstream  of the elevated bins, the
hydrocyclones consistently removed  the  greatest amount of
the particulate simulated hazardous material  from the  dredged
slurry.  The overall quality of the effluent  from the  process-
ing system was adversely affected  by leaks  in  the Uni-Flow
hoses, which allowed unfiltered water  to enter  the effluent.

During the processing of latex  paint,  the hydrocyclones
removed none of- the  pigment  from  the process  stream.   The
Uni-Flow filter was  the most effective  component  of the
processing system in removing the  paint pigment from the
processing stream.

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A portable hazardous materials removal  and separation
system similar to the conceptual  system presented herein can
be designed and assembled to operate at a throughput flow
rate of 1500 gallons per minute.    Such a system would require
five semitrailer trucks to transport the entire system.

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                         SECTION III
                      RECOMMENDATIONS

It is recommended that the MUD CAT dredge or its  equivalent
be utilized for the removal of particulate hazardous  ma-
terials from water bodies when high flow rates and/or rapid
removal is desired, since it produces a minimum resuspension
of the dredged material into the surrounding water body.

Consideration should be given to the construction of  a
portable processing system similar to the conceptual  system
presented (consisting of a scapling-classifying tank  com-
bined with spiral classifiers, a Uni-Flow filter, and an
inclined tube settler) if there is a continued projected
need for a high-flow-rate hazardous materials processing
system.  Before finalization of design of such a system,
field evaluations should be performed on the system com-
ponents to ensure their working as projected at the full
1500-gal Ions-per-minute flow rate.

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                          SECTION IV
               FIELD DEMONSTRATION DESCRIPTION
REMOVAL SYSTEM
The system utilized for removing the spilled simulated
hazardous materials from the pond bottom was an approximately
30-foot-long MUD CAT dredge manufactured by National  Car
Rental System, Inc., MUD CAT Division.  The dredge moves
in straight-line directions by winching itself along  a
taut, fixed cable.  Bottom sediment removal equipment on
the dredge consists of an eight-foot-long, horizontally-
opposed, adjustable depth, power-driven auger and a pump
rated at about 1500 gpm with a 10 to 30 percent solids
concentration of the dredged slurry.  A retractable mud
shield over the auger minimizes mixing of the disturbed
bottom deposits with the surrounding pond water.   The
dredge also comes equipped with a rock box into which
objects greater than eight inches in diameter (the di-
ameter of the discharge line) are automatically discarded
before the dredged slurry is pumped into the discharge line.
Photographs of the MUD CAT dredge are contained in Appendix A

PROCESSING SYSTEM

The system used for processing the suspended sediment and
simulated hazardous material dredged slurry was set-up
on a 50-foot-high knoll, approximately 600 feet from  the
edge of the pond.  It included, in order of processing
of material:
     1.      Two steep-sided elevated bins, each with  an
            initial capacity of 36 cubic yards, installed
            in series.  They are of the type typically

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used in concrete batch  plant operations.   The
discharge from the dredge was Dumped  directly
to the first bin where  settling  of suspended
solids occurred.  The slurry was then allowed
to overflow into the second bin, where addi-
tional settling occurred.  From  the second
bin, the flow was split to either a temporary
holding/settling basin  or the feed pump for
the secondary separation phase.   Each of the
elevated bins provided  about 144 square feet
of surface area for settling.
A bank of hydrocyclones manufactured by DEMCO
Incorporated, and consisting of six four-inch
style H cones with three-gallon silt pots, a
closed underflow header, and automatic solids
unloading.
A commercially  available cartridge-type water
filter manufactured by Crall Products, Inc.
The unit consisted of four  model  16-17-51
filters, operating in parallel, with  an
automatic backflushing machanism.  Each of
the filters  contained 51 permanent sand car-
tridges with  filter  openings  rated at  25
microns.
One Uni-Flow  bag-type fabric  filter  consisting
of  720  one-inch diameter,  10-foot-long, woven
polypropylene hoses.  The  hoses  were  arranged
in  six  banks  of 120  hoses  each.   This  enabled
the shutting-down  of one bank for hose main-
tenance  or  replacement  while the  other five
banks could  be kept  on-line.  The slurry  was
pumped into  a top  header which  distributed
 the  influent to each bank  of hoses.   The  fil-
 trate from  the hoses is  collected in a bottom

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            tray and allowed to  flow by  gravity  back  to
            the pond.   Normally, every  5-1/2  minutes  the
            sludge within  the hoses  is  drained for  30
            seconds into a collection trough  and allowed
            to flow by gravity into  a sludge  disposal  basin.

Figure 1  is a schematic diagram  of the  overall processing  and
sludge disposal system.  Photographs of  the various  components
of the processing system are contained  in  Appendix  A.

FIELD TESTS PERFORMED

Three separate types of tests were performed  during  the
field demonstration:
     1.     Tests to determine the extent  of  resuspension
            of material into the water  column during  nor-
            mal dredging and also during and  after  a  sim-
            ulated total failure of  the  MUD CAT  prime
            mover pump or  blockage of the  discharge  line.
            These conditions would cause the  dredged
            slurry already in the discharge line to  flow
            back into  the  pond.
     2.     Tests to determine the suitability of the
            MUD CAT and dredged  slurry  processing system
            for the removal  and  processing of hazardous
            materials  from a small pond.  Simulated  haz-
            ardous materials were used  during the tests
            for the reasons  noted in Section  III.  The
            simulated  hazardous  materials  used were very
            fine iron  powder, fine glass beads,  iron
            filings, and coal.  Table 1  shows the phys-
            ical characteristics of  the  simulated haz-
            ardous materials and the amounts  placed on
            the pond bottom.
                              8

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MUD CAT discharge
approx. 1500 gpm
                      Initial  Separation
 Two 36-yard

Elevated Bins
                                                    Temporary  Holding/
                                                       Settling  Basin
                                                                        Return Water
                                                                        to pond
                          approx.
                                                  500  gpm
                                      Secondary Separation
Hydrocyclones
Final Filtration
Cartridge Filter
      Unit
                                                                                                        Final Filtration
                                                                                                        Uni-Flow Filter
                          trucking
                                                                backflush
                                                                 backflush
                                          backflush
                                                                                      Return  Water
                                                                                      to pond
                  Bin Solids
                  Disposal Area
                                                                    Sludge Disposal
                                                                    Area
                           FIGURE  1.   Schematic  of  Processing  and  Sludge  Disposal  System

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         Table 1.   CHARACTERISTICS  OF  SIMULATED
                     HAZARDOUS  MATERIALS
Amount
Material (lb)
Iron
(S.G


Glas
(S.G

Iron
(S.G



Coal
(S.G


powder 800
.=5.04)


s beads 500
.=2.50)

filings 500
.=7.88)



500
.=1 .44)


Particle
size (microns)
420
250
105
75
250
105
75
2,000
420
250
105
75
3/4 in.
4,760
2,000
420
%
Finer
100.0
99.9
82.7
64.7
100.0
9.7
1.5
100.0
81 .2
42.2
9.5
5.1
71.4
8.1
0.8
0.5
Note:  The "% Finer"  column shows the percent of the material that
      has a particle size equal to or smaller than the size indicated
      in the adjacent "Particle size" column.
                              10

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       3.      A brief test to determine  the  efficiency  of
              the processing system in  removing  real  haz-
              ardous material from a dredged slurry.   In
              this test,  a latex paint  was  dumped  directly
              into the influent to the  processing  system
              and the amount of pigment  removed  by the  proc-
              essing system was determined.

FIELD TEST PROCEDURES
Simulation of Total  Failure of the Dredge

The MUD CAT dredge was positioned in a  location  on the  pond
such that turbidity imparted to the pond by the  simulated
failure could disburse in an unimpeded  manner to all  areas
of the pond.   The MUD CAT was operated  at normal pump rate
( 1500  gpm ),  rate of advance (10 feet per minute), and mud
shield position (up) for three minutes  to ensure that the
discharge line was fully charged with dredged slurry that
was representative of normal operating  conditions.  The
MUD CAT operated in about four feet of  water for the test.

After three minutes the MUD CAT' s prime mover was shut off,
simulating a  total failure.  The pump stopped, there was
no movement along the central cable, the auger ladder was
neither raised nor lowered, and the turbidity shield was
not moved.

Water sampling and photographic documentation were done
simultaneously.  A two man sampling team worked from a
work boat and sampled at less than five feet from the
MUD CAT auger before dredging, at five  and ten feet from
the MUD CAT auger during dredging, at five feet and ten
feet from the auger during the simulated failure, at four
foot intervals (composite sample) from zero to twenty feet
                           11

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from the auger immediately after the simulated failure, and
a final sample at twenty feet from the auger after the sim-
ulated failure.  Laboratory tests were performed to deter-
mine total suspended solids concentration for all samples
collected.  The photographers attempted to document any
turbidity, discoloration, or plume imparted to the pond
during the conducting of the simulated failure.

Removal and Processing of Simulated Hazardous Material
from a Pond Bottom

A test area eight feet wide and 28 feet long, with lead-
in and lead-out areas of four feet at each end, was pre-
pared on the pond bottom such that the center line of the
test area corresponded to the MUD CAT's positioning cable.
Marker poles were placed at the corners of the test area,
and the MUD CAT positioning cable over the test area was
marked at four-foot intervals to provide reference points
for bottom sampling.  Each simulated hazardous material was
placed on the bottom of the test area in a uniformly dis-
tributed pattern using a 6-foot length of 6-inch diameter
P.V.C. pipe.

With the MUD CAT positioned well outside the test area,
pond water only was pumped into the bins until they were
full and the process system was balanced and backflushed.
During this pumping, the process system was charged with
clean pond water and all pressure controls were adjusted
to proper balance.   The auger of the MUD CAT was lowered
to the pond bottom as it reached the lead-in area at a rate
of ten feet per minute.  After all  dredge operations were
stabilized during the traverse of the lead-in area, the
test area was traversed in a smooth and continuous manner
under normal  operating parameters.   Auger rotation was
                             12

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stopped after the complete traverse of the  test  area  and
lead-out area and pond water only was  pumped  in  order to
clear the dredge discharge line of all simulated hazardous
material.  During this time the dredge advanced  to  a  posi-
tion remote from the test area.

A survey of the pond bottom was conducted before and  after
each simulated hazardous material test to determine the
amount of pond bottom material  removed by the MUD CAT during
each test.  A La Motte Chemical Co. Code 1061 Bottom  Sam-
pling Dredge was used to collect samples of the  bottom after
each simulated hazardous material removal test.   The  bottom
sampling pattern was on alternate, four-foot  centers  begin-
ing two feet inside the test area.  Figure  2  shows  this
sampling pattern.  Thus, a total of seven bottom samples
were collected after each simulated hazardous material
removal test, except for the first test using fine  iron
powder, when each four-foot square area was sampled and
a total of 14 samples were collected.

The process system was balanced and backflushed during the
initial pumping of the pond water only.  All  process  system
components were operated without backflushing during  the
conduct of the test.  The two minute  test run time was less
than the time between normal automatic backflushing cycles.

Effluent sampling was accomplished as follows:

       (1)    MUD CAT discharge:  One composite sample, con-
              sisting of small, discrete samples collected
              at ten-second intervals, was collected over
              a two minute time period which began one
              minute after sediment was first observed in
              the discharge line.
                             13

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T
±
          28'
                          Lead-in/lead-out area
                          -Test area centerline
                          Lead-in/lead-out area
• = normal bottom sampling locations
FIGURE 2.   Plan View of Simulated Hazardous
    Materials  Test Area and Sampling Points
             on Pond Bottom
                   14

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       (2)     Elevated  bin  discharge:  The procedure for
              sampling  was  the  same  as for the MUD CAT dis-
              charge  except that  sampling was started at
              one  and one-half  minutes after  the  start of
              sample  collection at  the MUD CAT discharge.
       (3)     Hydrocyclone  unit:  Same as bin discharge.
       (4)     Cartridge filter:   Same  as  bin  discharge.
       (5)     Uni-Flow  filter:   Procedure was the same as
              the  preceding except  that  the  first sample
              was  taken thirty  seconds after  collection  of
              the  first sample  from the  cartridge filter
              unit,  that is, two  minutes  after the start
              of sampling at the  MUD CAT  discharge.

After the test, sludge sampling was accomplished  as  follows:

       (1)     Elevated bins:  All water  was  decanted from
              the  bins.  Core samples were  taken  at several
              locations across  the  sediment,  and  one com-
              posite sample was prepared for each bin.
       (2)     Hydrocyclone unit:   One sample of  material
              ejected from the sludge pots  just  at the
              start of backflushing was  obtained.
       (3)     Cartridge filter unit:  One composite sam-
              ple of all four filters' backflush material
              was collected.
       (4)     Uni-Flow:  One sample of material  ejected
              from the sludge collecting chambers just
              at the start  of backflushing was obtained.

Laboratory tests were  performed  to  determine total suspended
and  dissolved solids for all samples collected.
                             15

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 Processing  of  Latex Paint

 The MUD CAT was operated at normal conditions for providing
 dredged slurry to the process system except that the pumping
 rate was  reduced to 500 gallons per minute.  To ensure that
 no hazardous material was introduced into the temporary
 holding basin, the overflow from the second bin was blocked
 and all flow was diverted through the processing system.
 After the bins were full, the processing system was balanced
 as dredged slurry was pumped through it.  Backflushing was
 performed manually on all system components to clear them.
 Hazardous material (latex paint) was then introduced directly
 into the  first bin into the dredge discharge plume at a
 uniform rate.  No backflushing was performed during the
 processing of hazardous material; the time for the test
 was less  than the time for a normal backflushing cycle.

 Sampling  of effluent and sludge was the same as for the
 tests using simulated hazardous materials.  Laboratory tests
 were performed to determine total suspended solids, and dis-
 solved and adsorbed pigment for all samples collected.

 LABORATORY ANALYSES

 Analysis  for the amount of suspended solids in the pond
 water during the simulated dredge pump failure test and
 in the effluents of the elements of the processing system
 was performed in accordance with Standard Methods for the
 Examination of Water and Vlastewater(Ref. 2).

The concentrations of simulated hazardous material in the
 effluents  of the system elements and remaining on the pond
 bottom after dredging were determined by three methods:
                           16

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(1)     Iron  Powder  and  Iron  Filings:  These materials
       were  separated  from  soil  particles magnetically.
       Two grams  of thoroughly  blended  dry  sample were
       placed in  a  petri  dish  and  covered with  a glass
       cover.  A  seven  and  one-half pound horseshoe
       magnet was placed  on the covered petri  dish.
       The petri  dish  was then  agitated.  The  iron
       particles  were  trapped  on the inside of the
       glass cover during the  agitation.  The  glass
       cover and  magnet were removed carefully so
       that iron  particles  remained trapped on the
       inside of  the glass  cover.   The  iron particles
       were removed and the separation  process was
       continued  until  no iron particles were  found
       trapped on the inside of the glass cover.   The
       petri dish and soil  was then weighed.  The  dif-
       ference between the weight of the petri dish
       and two gram soil sample before the removal  of
       iron particles and the weight of the petri
       dish and  soil after the removal of  iron par-
       ticles was  taken  as the weight  of iron  par-
       ticles for  a two  gram sample.   From this re-
       sult, the percent of iron  powder or iron
       filings by  weight in the sample was calculated.
 (2)    Coal:  It was possible  to  separate  the  coal
       particles from  the  dry  soil  sample  from the
       MUD  CAT effluent  by  hand.   The  weight  of coal
       compared  to the total weight of the dry sample
       yielded the percent  of  coal, by weight, in
       the  sample.  For  the remaining  effluents of
       the  processing  system,  a different  approach
       was  used.   The  coal  from the MUD  CAT discharge
       sample was  pulverized.   It was  then blended
       back  into the dry material  1n the sample.   A
                      17

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            small sample of this blend was removed and placed
            In a glass petri dish for microscopic examination
            This MUD CAT discharge sample was then used as
            the test sample.  By comparing the known amount
            of pulverized coal in this test sample to the
            amounts found upon microscopic examination of
            samples of the other effluents, the percent
            of coal in the samples was estimated.  For ex-
            ample, since the amount of coal in the test
            sample was 4.2 percent by weight, a sample
            which exhibited one-fourth as much coal  upon
            microscopic examination was determined to
            have approximately a 1.0 percent concentration
            of coal .
     (3)    Glass beads:   Microscopic examination was also
            employed in the determination of the concen-
            trations of glass beads in the system effluent
            samples.  A grid of 144 squares was affixed
            to the glass petri dish.  A small portion of
            glass beads was placed in the petri dish and
            weighed.  Using the 144 square grid as a refer-
            ence, the total number of glass beads was
            counted under microscopic observation by sum-
            ming the number of beads observed and counted
            in each square.  This process was repeated
            several times, and an average weight per glass
            bead was obtained.  This value was applied to
            the number of glass beads subsequently observed
            and counted in measured portions of the  efflu-
            ent samples.   From this, the concentrations of
            glass beads in each sample was determined.

The hazardous  material  tested, latex paint, was analyzed
by analyzing the concentrations of calcium carbonate (CaCOS)
                             18

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both in solution and adsorbed to the  sand  and  silt  particles
in each sample.   Calcium carbonate  is  one  of  the  major  con-
stituents of the pigment.   The percentage  of  calcium  car-
bonate in the pigment was  given in  the analysis  of  the
paint on the paint containers.  Using  the  percentage  of
calcium carbonate in the pigment,  the  amount  of  calcium
carbonate occuring naturally in the pond waters,  and  the
percentage of calcium carbonate in  the samples collected,
the amount of pigment in the effluent  of each  element was
determined.
                           19

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                         SECTION V

                          RESULTS

SIMULATED DREDGE PUMP FAILURE

The results of the simulated dredge pump failure test are
shown in Table 2.  During normal dredging, the plume of
suspended material imparted to the pond was observed to be
confined to within 15 to 20 feet from the dredge.  At 20
feet from the auger of the dredge, the concentration of
suspended solids in the pond water fell to within the range
normally present in the pond.

During the simulated failure, the plume of suspended ma-
terial imparted to the pond was observed to stay within
about 25 feet from the dredge.  Concentrations of suspended
solids within this 25-foot radius were, in some places, over
ten times the concentrations found during normal dredging.
Even though more suspended solids were imparted to the pond
during the simulated failure test than during normal dredging
they were observed to be confined to within the approximate
same distance from the dredge as during normal dredging.

Immediately after backflow from the simulated failure test
ended, the concentration of suspended solids fell off rapidly
with distance from the dredge auger.  Within a few minutes,
the turbidity was observed to approach that normally present
in the pond.

REMOVAL  OF SIMULATED HAZARDOUS MATERIALS FROM POND BOTTOM

Throughout these tests,  the primary objective was to remove
as much  of the simulated hazardous material from the pond
                           20

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          Table 2.  RESULTS OF SIMULATED

             DREDGE PUMP FAILURE TEST
                                               Suspended
                Distance from   Depth from      Solids
                MUD CAT Auger    Surface     Concentration
Condition           (ft)           (ft)          (mg/1)
Before Dredging
(normal pond)


During Normal
Dredging



During Simulated
Fail ure


After Simulated
Failure (backflow
complete)
5
5
5
5
5
5
10
10
20
5
5
10
10
20
composi te:
0 to 20 ft
1
3
5
7
1
5
1
5
1
1
5
1
5
1
1

39
50
64
523
88
179
54
86
39
900
1260
648
175
89
226

                         21

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 bottom  as  possible while operating at the normal pumping
 and  advance  rates for  the MUD CAT dredge.  A secondary
 consideration was to remove as little as possible of the
 sediments  from the pond bottom while picking up the simu-
 lated hazardous material.  One pass over the test area by
 the  dredge was usually sufficient to remove essentially all
 of the  simulated hazardous materials, except during the
 glass beads  test, when two passes were made over the test
 area.   Table 3 presents the results of the removal of the
 simulated  hazardous materials from the pond bottom.  The
 variability  in the thickness of sediment removed for the
 different  tests reflects the inability of the dredge oper-
 ators to determine precisely the depth to the pond bottom  in
 the  very soft sediments present in the test area.

 A statistical analysis was performed on the results obtained
 from the bottom sampling tests after each simulated hazardous
 material removal test.  This analysis gives an indication  of
 the  degree of reliability of the bottom sampling results.
 Table 4 is a summary of the statistical  tests.  It indicates
 that the number of bottom samples taken after each test was
 adequate to predict the efficiency of removal of the simu-
 lated hazardous materials by the MUD CAT dredge within an
 acceptable range of error.   In all cases, the total error
 interval in the number of pounds predicted left on the bot-
 tom of  the pond through the sampling program is less than
 one percent of the total weight of material  placed on the
 bottom.

During the dredging of the  coal  it was observed that very
fine  particles of coal  became suspended in the surrounding
pond  water.  This was probably due to the action of the
auger on the MUD CAT dredge causing the breaking up of the
                           22

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ro
co
                                       Table 3.   REMOVAL OF  SIMULATED  HAZARDOUS
                                              MATERIALS FROM POND  BOTTOM
Material
Iron Powder
Glass Beads
Iron Filings
Coal
Amount Placed
on Bottom
(lb)
800
500
500
500
Amount
Remaining
on Bottom
(lb)
8.0
<0.1
0.4
2.1
X
Removed
99.0
99.9+
99.9
99.6
Average Thickness
of Sediment
Removed
(ft)
1.12
0.61
0.22
1.14
No
1
2
1
1
. of Passes
by
Dredqe
(forward)
(forward &
backward)
(backward)
(backward)

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                                      Table  4.   CONFIDENCE  LEVELS
                                        OF BOTTOM  SAMPLING  TESTS
ro
Test
Iron
Coal
Glass
Iron
Material
Powder

Beads
Filings
Number
of
Samples
14
7
7
7
Predicted
Amount
Removed
(lb)
792.0
>499.9
499.6
497.9
Total Sampling
Error over Entire
Test Area
(lb)
+. 6.0
+ 1.5
+ 1.0
+ 1.0
Confidence
Level
90
90
99.9
99.9

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larger lumps of coal into smaller particles and the sub-
sequent suspension of these particles in the pond water.
These very fine particles remained in suspension for a long
time and settled back to the bottom, both within and out-
side the test area, within about one day after the test
was complete.  Although the total weight of the suspended
coal was very small, it did give a black color to the pond
sediments up to a distance of approximately 20 feet from
the edge of the test area.  No similar problems were ob-
served with the other simulated hazardous materials tested.

REMOVAL OF SIMULATED HAZARDOUS MATERIALS BY PROCESSING SYSTEM

Table 5 summarizes the composite dredged slurry concentrations
at each sampling point in the processing system for the four
simulated hazardous materials tested.  It gives an indication
of the efficiency of removal of suspended solids for the
various units in the processing system.  As can be seen from
Table 5, the dredge discharged between 10 and  14 percent sol-
ids during the tests, which is within the normal range. Pro-
cessing system flow ranged  between  100 and  300  gpm  and  was
restricted mainly by backpressure from the  cartridge  filter
unit and restriction of  the flow  through the  Uni-Flow  filter
hoses by the  trapped sediment .

The amount of  simulated  hazardous material entering/leaving
each system  component was  also  determined  so  that  each  com-
ponent  of  the  system could  be  evaluated  as  to its  ability  to
remove  the  various  test  materials along  with  the  normal  sus-
pended  solids.   The  main interest was  in the  processing sys-
tem units  downstream  from the  elevated  bins.   Table 6  is  a
summary of  the removal  efficiencies of  the  hydrocylcones,
cartridge  filter unit,  and Uni-Flow filter.   Here,  the three
                             25

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ro
                                        Table  5.  COMPOSITE DREDGED
                                           SLURRY CONCENTRATIONS
Sampl ing
Point*
#1
#2
#3
#4
#5
System Flow
(gpm)
Total Suspended Solids Concentration (ma/1
Iron Powder
129,210
61 ,320
40,390
26,200
230

100
Glass Beads
107,560
87,560
31,400
22,740
570

100
Iron Filings
107,030
67,390
44,690
26,250
660

300
) - Test
Coal
138,020
55,830
49,480
34,680
520

250
                    *Sampling Point Key:
                     #1 = MUD CAT discharge into elevated bins
                     #2 = Bin effluent - Influent to hydrocyclones
                     #3 = Hydrocyclone effluent - Influent to cartridge filter unit
                     #4 = Cartridge filter effluent - Influent to Uni-Flow filter
                     #5 = Uni-Flow effluent (return water to pond)

-------
 types  of  removal  equipment  can  be compared on a step-by-step
 basis  in  terms  of their  ability  to  remove the simulated
 hazardous  materials which remained  in  the dredged slurry
 after  passing  through  the clarifier  bins.
       Table 6.   SUMMARY OF SYSTEM COMPONENT REMOVAL
             OF  SIMULATED HAZARDOUS MATERIAL^
                        Percent removal  of simulated
                        hazardous materials reaching
                        the processing system after
                        the elevated bins
Component
Hydrocyclones
Cartridge filters
Uni -Flow
Return water
to pond
Iron
powder
42.9
22.0
35.0
0.1
100.0
Glass
beads
87.8
6.1
6.1

100.0
I ron
fil ings
83.8
7.5
8.7

100.0
Coal
55.2
29.9
14.9

100.0
The overall consideration of this program was to briefly
test the ability of the processing system>which was al-
ready set up to remove suspended solids from dredged ma-
terial, to also remove certain types of hazardous materials
along with the suspended solids.  Time and budgetary con-
straints were such that it was impossible to accurately
establish the fate of all the dredged materials which were
trapped in or passed through the elevated settling bins.
The removal of hazardous materials by the closed portion
of the processing system, as given in Table 6, could be
measured quite easily to a high degree of accuracy.  How-
ever, results from the total processing system analyses were
accurate enough to compute materials balances for the entire
removal and processing system,  including  the elevated bins,
                             27

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for two of the four simulated hazardous materials tests.
Materials balances based on a 100 gpm flow rate  are
shown in Table 7.  Materials balances shown in Table 7
for the iron powder and coal are estimated values based
on observations of the influent and effluent concentra-
tions.  Appendix B contains additional data collected
and calculations performed during this study.

REMOVAL OF LATEX PAINT BY PROCESSING SYSTEM

Testing the ability of the processing system to remove a
real  hazardous material, in this case latex paint, was
done after dredging of the simulated hazardous materials
was complete.   Twenty-one gallons of paint were dumped
directly into  the dredge discharge plume into  the first
elevated bin.   The paint was dumped within  a  two-minute
period as dredging of normal bottom sediments  was
occurring at a reduced rate of 500 gpm.  Samples were
collected throughout the processing system during the
dumping of the paint for an additional two minutes after-
ward.   Table 8 presents the results of this processing of
latex paint.
                          28

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                         Table 7.  SIMULATED HAZARDOUS MATERIALS BALANCE
ro
to
Test Material (Ib removed per 100

Unit
Elevated bins
Bypass
Hydrocyclones
Cartridge f i 1 ters
Uni-Flow
Glass
Beads

6.2
19.7
17.3
1 .2
1 .2
Iron
Fi 1 ings

28.9
2.7
2.2
0.2
0.2
Iron
Powder*

7.4**
4.9**
2.1
1 .1
1 .7
gpm)

Coal*

5.3**
2.7**
1 .5
0.8
0.4
          *  Because  of inaccuracies  in measuring the amount of iron powder and coal
             in  the  bypass,  and the fact that these two simulated hazardous materials
             were  nonuniformly distributed in the bin sediments, the values shown
             for the  pounds  removed by the elevated bins and bypass  may not reflect
             the true values.

          ** Imputed  value .

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                                 Table 8.  RESULTS OF PROCESSING
                                           LATEX PAINT
CO
o


System Unit

Hydrocyclones
Cartridge filters
Urn" -Flow
Return water
to pond
Effluent
Suspended
Solids Concentration
(mq/1)

140,500
103,040
94,430

1 ,770
Absorbed
Pigment
Removed
(lb)

0.00
4.02
5.83

0.47
Pigment in
Solution
Removed
(lb)

-0.03*
0.00
0.03

0.00
Total
Pigment
Removed
(lb)
j
-0.03*
4.02
5.86

0.47
         The negative sign indicates that,in the hydrocyclones,the net effect  was
         an increase in the pigment in solution.  The source of pigment was  that
         pigment adsorbed to silt particles which was agitated into solution by
         the action of the hydrocyclones.

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                      SECTION VI

              DISCUSSION OF FIELD RESULTS

REMOVAL SYSTEM

It is evident that the MUD CAT dredge is a  relatively
effective method for removing undesirable participate
materials from pond bottoms.   It removed from 99  to  over
99.9 percent of the material  placed on the  bottom within
the test area.  During some of the tests, however,  up to
approximately one foot of bottom sediments  were removed
along with the simulated hazardous material.   Even  though
relatively brief tests were performed, the  degree to which
the test materials were removed by the dredge was observed
to be influenced by two factors.

First is the fact that during a backward cut, the MUD CAT
dredge has a greater efficiency for removal of sediment,
and consequently, of spilled  hazardous material,  than
during a forward cut.   This is due to the fact that during
a backward cut the mud shield is fully extended over the
cutting auger and helps to prevent the resuspension of any
bottom sediments into  the surrounding water.   This  in-
fluence was first observed during the test  for removal of
glass beads.  As the dredge traversed the area in a  forward
cut, the pond bottom was quickly sampled behind the  dredge.
The samples revealed that a large amount of glass beads
had been left on the bottom.   Therefore, the  dredge traversed
the area again, but in a backward cutting mode.  The
remaining tests were both performed using backward  cuts
by the dredge and showed higher removals than the first
test when a forward cut was used (see Table 3). Secondly,
the specific gravity, and possibly, the relative softness
                           31

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of the material being picked-up was observed to influence
the removal efficiency.  During the two tests which  were
made with the same direction of cut, i.e., backward  only,
the lighter and softer material (coal)  was observed  to
have a lower removal rate and also be dispersed into
the surrounding water body more easily  than the heavier
and harder iron filings.

Overall, the MUD CAT performed very satisfactorily in re-
moving undesirable particulate matter which had a wide
range of specific gravities and particle size from a pond
bottom.  It is probable, therefore, that such a removal
system would be satisfactory for the removal of most par-
ticulate hazardous materials spills which have settled  to
the bottom of a water body.  The bottom sediments would
have to be relatively soft to ensure a  high percentage  of
pick-up by the MUD CAT dredge.  The minimum depth of cut
by the dredge into the pond bottom which produced efficient
removal of the test material was approximately 0.3 feet.

It has been postulated that the MUD CAT dredge could be
used somewhat as a floating pump platform to remove  lighter
hazardous materials because the MUD CAT intake can be ele-
vated to the water surface.  However, this is a relatively
inefficient means of removing floating  or suspended  hazard-
ous materials from a water body since large volumes  of  water
would also be pumped and have to be processed.  However,  the
MUD CAT might be used to divert small streams around a
spill  site.

PROCESSING SYSTEM

The ability of the processing system to remove a variety  of
undesirable particulate material along  with suspended solids
from a dredged slurry and return a relatively high quality

                         32

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water to a pond was documented during the field  demonstra-
tion.  Essentially all  of the glass beads, iron  filings,
and coal, and 99.9 percent of the fine iron powder were
removed from the dredged slurry before the water was  re-
turned to the pond.

Through the test on latex paint, there was also  an indi-
cation that the system is applicable to removing some
components of liquid hazardous materials present in dredged
slurry.  During this test, 95.5 percent of the pigment
reaching the system downstream of the clarifier  bins  was
removed along with the suspended solids.  Leakage of  the
Uni-Flow hoses prevented a greater removal efficiency, as
evidenced by the high suspended solids concentration  shown
in Table 8.

The overall quality of the effluent from the processing
system was adversely affected by leaks  in the Uni-Flow
hoses, which allowed unfiltered water to enter the ef-
fluent.  This problem was also observed during previous
field tests of the system on dredged slurry (Ref. 1).  During
the present tests, leakage was especially bad during the
testing of latex paint, when an overall effluent suspended
solids concentration of 1770 mg/1 was measured.   When hose
failure is not a problem, the overall suspended solids con-
centration in the effluent can reasonably be expected to
be in the range of 100 to 300 mg/1  (Ref.  1).

Originally, the processing system was designed to be oper-
ated at a flow rate of 500 gpm.  However, two conditions
were found to prevent operation at  this optimum processing
rate.  First, the backpressure in the cartridge filters, at
flow rates approaching 400 gpm and  at the dredged slurry
                             33

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 solids  concentrations  encountered, caused a reduction in
 flow  rate.   Secondly,  sediment rapidly builds up in the
 Uni-Flow  hoses.  This  buildup contributes to the back-
 pressure  in  the system.  Flow rates must be adjusted down-
 ward  to compensate  for the increase in pressure on the hoses
 in  order  to  prevent their bursting.  Expedient flow rates
 for the Uni-Flow filter were found to be between 100 and
 300 gallons  per minute after the hoses had been coated by
 sediment.

 The elements in the processing system downstream of the ele-
 vated bins operate  as a closed system, the processing rate
 of  which  is  dependent upon the operating characteristics of
 the most  sensitive element.  The Uni-Flow filter is the
 most  sensitive to pressure and therefore is the element in
 the processing system upon which the total  system is de-
 pendent.

 The hydrocyclone unit has a specified operating pressure
 range in which removal of suspended solids  is optimized.
 This pressure range corresponds  to a system flow rate of be-
 tween 420 and 540 gpm.  Therefore, the maximum flow rate of
 approximately 300 gpm for the Uni-Flow filter after the
 hoses become blocked with sediment limits the efficiency
 of  the hydrocyclone unit to a suboptimal  range.

 Efficiency of removal  of the cartridge filters is not
 significantly affected by changes in flow rate or pressure.
 However, the cartridge filters  can become the limiting ele-
ment in the processing system if the filter cartridges be-
 come restricted by accumulated  solids.   When this happens
 the cartridge filter unit governs the processing rate of
 the system.
                            34

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During the processing of the simulated hazardous  materials,
the hydrocyclones consistently removed the  greatest  amount
of simulated hazardous material  which entered  the processing
system after the bins.  In three out of four tests,  the  llni-
Flow filter removed greater amounts of simulated  hazardous
material than the cartridge filter unit, even  though it  was
downstream of the cartridge filters.  After the test pro-
gram was complete, the cartridge filters were  opened and
cracks were discovered in a number of the cartridges.  These
cracks were postulated to have occurred during backflushing
of the filters and would allow unfiltered dredged slurry to
leak through this unit.

Very little pigment in the water base paint processed as
a hazardous material was found in solution  in  any of the
system effluents; practically all the pigment  in  the ef-
fluent samples was adsorbed to silt particles.  In the
processing of the water base paint, the hydrocyclones re-
moved no pigment.  In fact, the hydrocyclone unit resus-
pended some pigment that had entered it adsorbed  to silt
particles, so that the unit made a negative contribution
to the removal system.  The cartridge filter unit removed
no pigment from solution and removed less adsorbed pigment
than did the Uni-Flow filter.  The Uni-Flow filter was the
only element in the system which removed pigment from solu-
tion.

The complete sediment processing system may not  be
applicable  in  all  situations.   Some  components of the
system are more suited for removing certain particle size
ranges and specific gravities, and thus in  some instances
some of the components could possibly be eliminated.  For
example, as evidenced by the results, the hydrocyclones are
most efficient in removing sand size or larger particles of
                            35

-------
relatively high specific gravity.   If the undesirable  ma-
terial is composed mainly of fines,  little advantage will
be gained by processing the material  through hydrocyclones.
This was especially evident during the latex paint test.

A degree of redundancy is provided in the system by utili-
zing both the cartridge filter unit  and the Uni-Flow filter
in the final filtration step.   Both  of these filters are
not required for final filtration.  From these tests with
simulated hazardous materials  and  previous experiments with
dredged slurries, the Uni-Flow filter proved to be more use-
ful in the processing system than  the cartridge filter unit:
it can efficiently remove a variety  of material with dif-
ferent particle sizes and specific gravities.

Sizing and selection of the individual components of the
processing system should ideally be  performed  on a case-
by-case basis.   The clarifier  bins,  hydrocyclones, and Uni-
Flow filter are all applicable to  the processing of unde-
sirable particulate material along with dredged sediments.
Utilization of  the cartridge water filter is limited in
this application because of operational difficulties en-
countered while using it on slurries  with high suspended
solids contents, even though it did  produce some removal
of the simulated hazardous materials  and the latex paint
tested.
                          36

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                        SECTION VII

                CONCEPTUAL PORTABLE  SYSTEM

GENERAL CONSIDERATIONS

The experience gained during the field demonstration was
utilized to develop a concept for a  system which could be
utilized to remove and process hazardous materials spills
which had settled to the bottoms of  water bodies.   The
basic criteria which were followed in defining this system
were:
       1.     The system had to be portable, preferably to
              fit and be transported on one or more semi-
              trailers.
       2.     The system had to have the capability to be
              easily and rapidly set up and disassembled.
       3.     The components of the  system had to be reliable
              with the minimum possible chance of breakdown
              or breakage during processing.
       4.     Maintenance should be  simple and preferably
              be performed while the system was on line with
              a minimum of hazard to personnel.
       5.     Capability should be present to process a wide
              range of anticipated hazardous materials.
       6.     Capital and operating  costs should be reason-
              able.
       7.     The system had to have the capability of pro-
              cessing the full 1500  gpm flow from the MUD
              CAT at the expected solids loadings rates.
                             37

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CONCEPTUAL SYSTEM DESCRIPTION
Overall System

After the data from the field demonstration were analyzed,
additional data were reviewed for possible application to
a portable hazardous materials processing system.  These
data consisted of manufacturer's literature, published re-
ports, discussions with equipment manufacturer's represent-
atives, and previous experience with and analysis of equipment
which might be applicable for use in the processing system.
The requirements of-the system were balanced with the avail-
able state-of-the-art equipment and possible modifications
or refinements to the equipment which were deemed feasible.
Brief descriptions of alternative pieces of equipment which
were considered for use in the separation system but not
utilized are contained  in Appendix  C.   Figure  3 is  a
schematic of the overall conceptual  system for the removal
and processing of hazardous materials from pond bottoms.  It
has been assumed that the MUD CAT dredge will be utilized
for the removal operation.  The dredge proved efficient in
removing materials from a pond bottom as well as providing
a minimum of contamination to the surrounding water, even
under simulated failure conditions.

Initial  Separation

From the results of the field demonstration and the sub-
sequent review of additional data, it was apparent that
initial  separation of dredged solids and hazardous materials
could best be accomplished by some form of settling basin.
The elevated bins used in the field demonstration were judged
to be too cumbersome in terms of erection and solids unload-
ing,  so  that an alternative settling device was used in the
conceptual  system.
                             38

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           Removal System

           MUD CAT Dredge
         Initial  Separation
   Portable  Scalping-Classifying
    Tank  and Spiral  Classifiers
CO
vo
          Removed  Solids
Secondary Separation
  Uni-Flow Filter
  Backflush  Sludge
                          -O
  Final  Separation

Inclined Tube  Settler
                -jCoagulant Feeder
                                       Removed Solids    Effluent
                                                                           Removed  Solids
Return
Water
to Pond
                               FIGURE 3.  Schematic of Conceptual  System

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 The  equipment  for  the  initial  separation phase of  the  con-
 ceptual  system  consists  of  a  portable hydraulic  scalping-
 classifying  tank combined with a spiral classifier.  Basically,
 the  scalping-classifyfng tank  is a metal tank which is used
 in the sand  and gravel processing industry to hydraulically
 separate  sand  and  gravel from  slurries, and to automatically
 meter the  release  of solids to collecting and blending flumes.
 The  surface  area of the  tank  determines the size particles
 that will  be removed as  a function of flow rate.

 Scalping-classifying tanks have V-shaped bottoms  to collect
 the  settled  solids and are  equipped with valves  on their
 bottoms which discharge  the solids.  Motor-driven  vanes sense
 the  level  of solids in the  bottom of the tank and  automat-
 ically open  the valves as the solids accumulate.   The solids
 discharged through the valves drop into flumes which transfer
 the  solids to spiral classifiers.

 Spiral classifiers, also called screw classifiers  or sand
 screws, are basically rectangular tanks with parallel sides,
 a vertical wall at one end, and a sloping bottom which ex-
 tends to a height above the top of the other end wall.  A
 rotating screw which operates on the incline conveys the
 settled solids up the sloped bottom and deposits them out-
 side the tank.

 Figure 4 shows a portable scalping-classifying tank combined
with  spiral classifiers.   For the hazardous materials process-
 ing system, the tank would have a water surface of 40 ft x
 10 ft.   Two spiral  classifiers supplied with the unit each
have  a  screw diameter of 44 in. and a length of 32 ft.
                            40

-------
FIGURE 4.   Portable Seal ping-Classifying Tank Combined
           With Spiral Classifiers

-------
 Secondary Separation

 The overflow from the seal ping-classifying tank will go to
 the secondary separation portion of the system where the
 fine-grained materials (less than 74 microns in diameter)
 will be  removed.  In the conceptual system, hydrocyclones
 or cartridge filters will not be used.  Hydrocyclones are
 most effective for removing sand size (74 micron) particles
 or larger.  Because of operational and maintenance problems
 encountered with the cartridge filter unit during the pro-
 cessing  of dredged slurries, this equipment was also deleted
 from the conceptual system.

 The most promising piece of equipment for removing fine-
 grained material from a dredged slurry and returning a high
 quality water to the pond still appears to be some type of
 Uni-Flow filter.  Experiments with five-inch diameter hoses
 (Ref. 1) showed that they would be better than one-inch
 hoses for this application.  Mainly, fewer problems with hose
 blockage were encountered with the larger diameter hoses.

 The hoses will be constructed of a polypropylene fabric and
 have wire cages on both the inside and outside of the hoses.
 The wire cages on the inside of the hose prevent the collapse.
 of the hose during the draining cycle, thus producing a more
 effective cleaning of the hose.  Wire cages on the outside of
 the hoses prevent excessive bowing of the hoses during oper-
 ation of the filter.   This enables the Uni-Flow filter to be
 operated at a higher pressure and thus a higher flow rate.
The influent would enter through the bottom of the hoses.

Drained solids would fall into a collection trough beneath
the unit.  Coagulants will be added to the backflush sludge
from the Uni-Flow filter and the effluent from this process
will  be recycled back into the system for final solids removal.

                             42

-------
Final Separation

An inclined tube settler will  be used as  a final  solids
separation step in the portable system.   This  unit  was  in-
cluded in the system to ensure that water of the  highest
quality is returned to the pond.  Typically, the  Uni-Flow
filter has an effluent which averages a  few hundred mg/1
of suspended solids.  An inclined tube settler would be
ideal as a downstream addition after the  Uni-Flow filter
since settlers are used to clarify wastewater  which usually
have less than 1500 mg/1 of suspended solids.   The  settler
would also serve as insurance should a Uni-Flow hose burst
and release the trapped hazardous materials into  the effluent
before the hose can be turned off.

Inclined tube settlers are basically composed of a bank of
inclined tubes which may be circular, hexagonal,  square,
rectangular, or chevron-shaped in cross  section.   Waste-
water influents flowing up through the tubes tend to drop
their suspended solids loads due to the force of gravity  on
the suspended particles.  The steep inclination of the tubes
causes the settled sludge to counterflow along the side of
the tubes after it accumulates.  It then falls into a sedi-
ment storage sump below the tube assembly.

In the conceptual system a coagulant will be added to the
influent to the inclined tube settler.  Systems employing
coagulation in conjunction with an inclined tube settler
can remove particles six microns in diameter or smaller.
Typical flow rates through inclined tube settlers are on the
order of three to five gpm per  square foot  of tube cross
section.
                             43

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EQUIPMENT SIZE

Exact sizing of the conceptual portable system would depend
upon the grain size distribution of the suspended solids
which are present in the dredged slurry.  In order to arrive
at an approximate equipment size, an influent grain size
distribution as shown in Figure 5 was assumed.  This grain
size distribution might be typical of many bottom sediments
of rivers and ponds and was chosen to test the removal  sys-
tem's efficiency in removing the more critical finer par-
ticles.  Fifty percent of the solids in the distribution
are finer than sand size.  Following are the parameters used
in sizing of the equipment for the conceptual system:

       System inflow:                          1500 gpm
       Grain size distribution of solids:       Figure 5
       Specific gravity of solids:             2.60
       Inflow suspended solids concentration:  20%
Initial Separation

A portable scalping-classifying tank combined with spiral
classifiers which can handle a 1500 gpm flow rate is avail-
able as an off-the-shelf item (Ref. 3).  Such a tank has a
water surface area of 400 square feet and is capable of re-
moving particles down to about 54 microns in size at a 1500
gpm flow rate.  This means that 63 percent of the solids in
the incoming dredged slurry will be removed in the initial
separation phase.  The tanks and spiral classifiers should
be able to attain an underflow solids concentration of 50
percent.  Table 9 shows the mass balance of the initial
separation phase.
                            44

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             Table 9.  MASS BALANCE OF INITIAL
                     SEPARATION PHASE
Inflow (1500 gpm 9 20% solids)

       Solids:         2,850    Ib/min
       Water :        11,400    Ib/min
       Total Slurry:   14,250    Ib/min

Underflow (50% solids)
       Solids:         1,796    Ib/min
       Water :         1 ,796    Ib/min
       Total Slurry:    3,592    Ib/min

Overflow  (1207 qpm @ 9.9% solids)
       Solids:         1,054    Ib/min
       Water :         9.604    Ib/min
       Total Slurry:   10,658    Ib/min
                             46

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Secondary Separation

The Uni-Flow filter used for secondary separation  will  con-
sist of 10-foot-long,  5-inch diameter hoses  with wire  cages
on the inside and outside.  Using these hoses  at the  solids
loadings expected, the Uni-Flow filter should  be able  to
process the slurry at  an average rate of 0.13  gpm  per  square
foot.  This would require a minimum of 715 hoses to process
the expected 1207 gpm  expected to enter the  secondary  sep-
aration phase.  Figure 6 shows a plan view of  how  these hoses
would be arranged for  the Uni-Flow filter in the conceptual
system.

A coagulant will  be added to the sludge which  is  drained
from the Uni-Flow hoses.  The solids settled from  the sludge
would then be disposed of and the supernatant would be re-
cycled to be treated in the final separation phase.

Final Separation

The final separation phase, in the form of an inclined tube
settler, is included as added insurance for a clean system
effluent.  Coagulant will be added to  the influent to  the
inclined tube settler in order to improve its performance.
Tests on the Uni-Flow filter indicate  that effluents from
this piece of equipment can sometimes  be expected to reach
about 1500 mg/1 of suspended solids.   This Is true especially
if a hose breakage occurs,  or immediately after a backflush
or hose draining  cycle when the  hose  is relatively clean and
a coating of sediment has not built  up.

Inclined tube settlers are  generally  used to clarify waste-
water influents which have  under 1500  mg/1 of suspended
solids.  Typical  flow rates through  the settlers  are on  the
                             47

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          8'
00
                             1.5'
2'
                                                40.5
                           12 banks of hoses @ 64 hoses/bank = 768 hoses
                    FIGURE  6.   Plan View  of  Uni-Flow  Filter  for Conceptual  System
                                           SCALE:   1"  =  5

-------
                      p
order of 3 to 5 gpm/ft^ and can  remove  particles  down  to  the
6 micron or smaller range when  coagulation  is  employed.   An  8
ft x 38 ft settler would provide 304 sq ft  of  area  and would
thus have a flow rate on the order of 4 gpm/ft2  at  1200 gpm.
Such a unit would fit on a standard semitrailer  bed.

Auxiliary Equipment

The conceptual removal and separation system will  require a
total of five semitrailers for  transport of the  complete
1500 gpm system, including auxiliary equipment.   Breakdown
of the transportation requirements is as follows:

       (1)    Removal System -        1  custom  semitrailer to
                                     hold MUD  CAT dredge  and
                                     pipe
       (2)    Initial Separation -   1  portable  scalping-
                                     classifying tank and
                                     spiral classifiers,
                                     size of one semitrailer
       (3)    Secondary Separation - 1  Uni-Flow  filter on
                                     low boy trailer
       (4)    Final Separation  -     1  inclined  tube settler
                                     on standard size semi-
                                     trailer
       (5)    Auxiliary Equipment -  2 pumps,  piping, coagulant
                                     feeder, etc. to fit on one
                                     semitrailer

COST

Table  10  contains  the  estimated initial cost of the portable
separation system  which  can handle  an  initial  inflow  of  1500
gpm.   Figure  7  shows  approximate  portable  scalper  and
                              49

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       Table 10.  ESTIMATED INITIAL COST OF 1500 RPM
                PORTABLE SEPARATION SYSTEM
Quantity	Item	Cost

1     Portable scalping-classifying tank
     combined with spiral classifiers (Figure 7)    $84,000

1     Uni-Flow filter:  768, 5" diameter, woven
     polypropylene hoses with wire cages on the
     inside and outside                              20,000

1     Inclined tube settler:  304 sq ft @
     $25/sq ft                                        7,600

     Auxiliary Equipment:  coagulant feeder,
     piping, 2 pumps                                  2,100

1     Low boy trailer                                 12,000

2     Semitrailers                                    24,000
        Total cost                                   $149,700
                             50

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100,000 —
 90,000
 80,000 —
 70,000 —
 60,000
 50,000 —
          200
600
       FIGURE  7.  Portable Scalper and Classifier Costs
                 (Reference  4)
                            51

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clarifier costs.  The major initial cost of the separation
system arises from the portable sealping-classifying tank
and spiral classifiers.  In order to defray some of these
costs, these units are sometimes available on a rental
basis.  However, the decreased costs during rental  must be
offset by the decreased responsiveness of the system if no
rental units are available at the time of need.

The second major cost item is that of the trailers  to trans-
port the processing system.  Table 10 reflects the  approxi-
mate cost of new trailers.  Used trailers in good condition
can usually be purchased for about one quarter of the cost
of a new trailer.  Trailers can also be hired on an as
needed basis, but again the decreased costs during  rental
must be offset by the decreased responsiveness of the sys-
tem if no trailers are available at the time of need.
                          52

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                       SECTION  VIII

                        REFERENCES

1.   Nawrocki,  Michael  A.,  Demonstration  of  the Separation
    and Disposal  of Concentrated  Sediments, U.S. Environ-
    mental  Protection  Agency, Document Mo.  EPA 660/2-74-072,
    June 1974, 77 pp.

2.   American  Public Health Association,  Standard Methods for
    the Examination of Water  and  Wastewater,  13th Edition,
    Washington, D.C. ,  1971 .

3.   Eagle Iron Works,  Eagle Water Scalping-CIassifying Tanks,
    Dialsplit ® and Autospec ®  Controls. General Catalog
    Section "B",  Des Moines,  Iowa, August 1971, 24  pp.

4.   Mallory,  Charles W., and  M.A.  Nawrocki, Containment Area
    Facility  Concepts  for Dredged Material  Separation. Prying.
    and Rehandling, U.S. Army Engineer Waterways Experiment
    Station,  Contract  Report  D-74-6,  October  1974,  236 pp.
                              53

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                   APPENDIX A



ILLUSTRATIONS OF REMOVAL AND PROCESSING EQUIPMENT
                                         -^«. •

                       9
                       ai!
                        . •  ~
                         ~«^.
 FIGURE A-l .   Overall View of the MUD CAT Dredge
 FIGURE A-2.  Close-up View of the MUD CAT  Auger
                        54

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FIGURE A-3.   The  Two  Elevated Bins
   FIGURE  A-4.   Hydrocyclone  Unit
                  55

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FIGURE  A-5.   Cartridge  Filter  Unit

    FIGURE A-6.  Uni-Flow Filter
                56

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en
                                                               Backflush
                                                               Disposal
                                                               Basin
                                                                             Processi ng
                                                                             System
                   FIGURE A-7.  Layout of Demonstration Site  (not  to scale)

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                 APPENDIX B

       DETAILED DATA AND COMPUTATIONS

Table B-l.   SUMMARY OF MUD CAT PUMPING RATE ANALYSES
                                            Remarks
                                Flow Rate
Flow Rate Calculation Method       (gpm)

MUD CAT pump rating curves
and total friction head in
piping as set up in field         2000

Sharp-edged rectangular weir
formula-overflow between first
and second bin                    1740

Time to fill the volume of the
first bin                         1660

Pipe discharge exit formula       1800

Time to fill volume or pipe
between MUD CAT and dis-
charge to first bin               1920

   Average	1820			

NOTE: The first two  flow rates are probably the most accurate

since they are the result of exact measurements and fairly

well-defined formulae.  However, since no valid reason could

be found for invalidating any of the results, the average

pumping rate of 1820 gpm was used in all calculations.  It

should be noted, also, that this estimate of flow can only

be expected to be, at best, within +_ 10 percent of the actual

flow due to the inherent inaccuracies in the formulae.
                                       Time measurement
                                       is  approximate.
                                       Time measurement
                                       is  approximate.
                      58

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          TABLE  B-2.  VALUES FOR CALCULATING AMOUNT OF SIMULATED HAZARDOUS MATERIAL IN BINS
                                         Volume of Sediment
Test
Material
Iron Powder

Glass Beads
tn
Iron Filings

Coal

Bin
#1
#2
#1
#2
#1
#2
#1
12
Depth of
Sediment
(ft)
4.5
2.5
3.5
1.5
3.5
1.5
3.5
1.5
From Lead-in
Area
(ft3)
6.68
1.14
11 .85
1 .18
5.89
0.59
7.60
0.76
From Entire
Dredgin?
71.26
12.18
33.10
3.31
33.10
3.31
33.10
3.31
From Test
Area
(ft3)
64.58
11 .04
21 .25
2.13
27.21
2.72
25.50
2.55
Weight of
Test Material
210.36
12.49
0.34
0.05
*
*
447.27
3.99
Specific Gravity
of Bin
Residue
2.70
2.61
2.59
2.61
*
2.51
2.51
2.51
* Sample believed to be nonrepresentative.

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           Table  B-3.   TOTAL  SIMULATED  HAZARDOUS
                        MATERIALS  BALANCE
Unit
                              Test Material  (Total  Ib removed)
                         Glass       Iron       Iron
                         Beads     Filings     Powder*    Coal*
Elevated bins
Bypass
Hydrocyclones
Cartridge Filters
Uni-Flow
     Subtotal:
113.4
339.4
 17.3
  1.2
  1.2
472.5
526.4
 40.6
  6.7
  0.6
  0.7
575.0
130.2**
 84.6**
  2.1
  1 .1
  1.7
219.7
                                                          97.0**
                                                          42.2**
                                                           3.7
                                                           2.0
                                                           1.0
                                                         145.9
Pounds in outfall
(return water to pond)    <0.1
Pounds left on bottom     <0.1
                                      0.4
                       8.0
                       2.1
Total weight accounted
for                      472.5
Total weight placed on
bottom                   500.0
Percent material
accounted for             94.5
                                    575.4
                                    500.0
                                    115.1
                     227.7
                     800.0
                      28.5
                     148.0
                     500.0
                      29.6
*Because of inaccuracies in measuring the amount of iron
   powder and coal in the bypass, and the fact that these two
   simulated hazardous materials were nonuniformly distributed
   in the bin sediments, the values shown for the pounds re-
   moved by the elevated bins and the bypass may not reflect
   the true values.

** Imputed value.
                          60

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  Table  B-4.   SUMMARY  OF EFFLUENT  CONCENTRATIONS
                          (mq/1)
Component
MUD CAT Discharge
Elevated Bins
Demco
Crall
Uni-Flow (Return
Water to Pond)
Average
128,460
82,520
53,800
40,860
750
Maximum*
160,500
140,500
103,040
94,430
1,770
Minimum
107,030
55,830
31,400
22,740
230
*    All of the maximum values come from one test,  the test for re-
moval of paint.
                         61

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     Table B-5.  BACKFLUSH CONCENTRATIONS
Component

Demco
Crall
Uni-Flow
Suspended Solids (mq/1 )
AVG.
56,060
103,660
84, 640
MIN.
8,570
37,680
25,900
MAX.
106,250
284,580
191,600
NOTE:   The various units were manually backflushed  at the
       end of the test period.   If left to backflush  in  the
       automatic mode, the concentrations  of suspended solids
       in the backflush would have been different.   Normally,
       the various units were set 'to  backflush  on  a regular
       basis which usually corresponded to the  time the
       backpressure in the unit built-up to near a  maximum
       permissible level.   Thus, the  backflush  concentration
       values in these tests  do not necessarily reflect  the
       maximum increase in the solids concentration in the
       backflush as compared  to the concentration  in  the
       influent which can  be  achieved by the unit.   On a
       continuous operation basis the advantage of  this  system
       would be in being able to isolate and subsequently
       dispose of most of the hazardous material in the
       backflushes of the various units in concentrated
       form.

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        Table B-6.
PERCENTAGES OF SIMULATED HAZARDOUS
MATERIAL  (S.H.M.)  IN  THE EFFLUENTS
OF THE  PROCESSING  SYSTEM ELEMENTS
          Sampling Point
                       Test Material
                             Iron Powder  Glass Beads   Iron Filings  Coal
Percent
S.H.M. in
Effluent


Percent
S.H.M.
in Residue
#5
#1
#2
#3
#4
Bin 1
Bin 2

3.70
3.30
2.90
2.70
0.05
2.0
0.7

4.87
4.59
1.60
1.10
0.08
0.010
0.014

11.80
1.63
0.41
0.37
0.05
75.8
21.8

2.30
2.00
1.00
0.50
0.05
11.2
1.0

Sampling Point Key
#5 = MUD CAT discharge into elevated bins
#1 = Bin effluent -  Influent to Demco Centrifugal Separator unit
                  (hydrocyclones)
#2 = Demco effluent - Influent to Crall cartridge filters
#3 = Crall effluent  - Influent to Uni-Flow bag-type filter
#4 = Uni-Flow effluent (return water to pond)
                                 63

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                               EXAMPLE CALCULATION

To compute the amount of simulated hazardous material (S.H.M.) in the influent to
the hydrolocyclones (effluent from the bins) for the Iron Powder test, the
following data are used:

   (1)              (2)                (3)                   (4)                  (5)
Sampling       Dredged  Slurrv       %S.H.M.                S.H.M.                Soil
  Point         Concen.  (mg/1)    in  Effluent  Solids     Concen.  (mg/1)      Concen.  (mg/1)
	  (from  Table  5)    (from  Table  B-6)	(Col .3 x  Col .2)	(Col .2  - Col .4)

   #1               61,320              3.30                 2024                 59,296


Assume  mg/1  =  ppm.

The  total  pounds  of  S.H.M.  passing the  sampling  point during  the  entire  test  can
then  be computed  by:

Total  Ib   =[flow  (gpm)] x  [wt.  of  water (Ib/gal)  x  specific gravity  of  slurry]  x

            [S.H.M. concentration]  x  [duration  of  test  (min)]

Therefore,  Total  Ib   = [100 gpm] x [8.35 Ib/gal  x 1.04]  x [.002024]  x [2.8]  = 4.9 Ib

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                     APPENDIX C
               ALTERNATIVE EQUIPMENT

The following section contains brief descriptions of
additional alternative pieces  of equipment  that were
investigated for their possible use in the  conceptual
portable processing system but were not  included  in
the final system.
                        65

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(1)    ELECTRO/MEDIA, Hi-Velocity, and Plastic Media Filters,
       Hayward Filter Company, Santa Ana, California.   Fil-
       ters produced by this company are normally used for
       water clarification and wastewater treatment.  They
       filter water by passing it through various media
       such as sand, garnet, coal, plastic,  and aluminum-
       bearing granules.   Turbidity removals of 95 to  99
       percent have been  reported for these  filters.  Their
       drawbacks for portable service include their large
       size (requiring over four times the space of the Crall
       filters)  and high  weight.  Flow rates for the three
       Hayward filters range from 15 to 30 gpm per square
       foot of fjlter area.

(2)    Rotostrainer ®, Hydrocyclonic Corporation, Lake Bluff,
       	„.„.  . .,„ „„„»,.,„.	    system  of solids  de-
       watering  has advantages over other screening methods.
       The size, 2(29" x  72"), takes between 1/2 to 1/3 the
       space as  other methods.  Also, it is  self-cleaning
       with the  dewatering solids from raw sewage producing
       a  dry weight of 25%.  The cost for a  1500 gpm unit is
       approximately $10,000,  with maintenance costs relatively
       low.  One major drawback with the Rotostrainer  ® is
       the 250-micron final particle  retention size at the
       required  flow rate  which is well  above the needed
       requirements.

(3)    Adams PORO-EDGE Automatic Water Strainers, R.P. Adams
       Company,  Inc., Buffalo, New York.   These filters are
       used in general  service for water clarification and
       process water treatment.   Again,  their main use is
       in  permanent  installations.   The  standard unit  comes
                              66

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       equipped  with  openings  to strain particles in the 250-
       micron  or larger  range,  although finer and larger
       opening sizes  are  available.  The PORO-EDGE Automatic
       Water Strainer might  be  a good piece of equipment for
       use  in  the initial  solids removal step of the full
       capacity  1500  gpm  system if  the absence of large rocks
       could be  guaranteed.  The cost of such a strainer
       would be  on the order or $2500.

(4)     Matz Micro-Solids  Separator, Matz Corporation, Holyoke,
       Massachusetts. This  is  a relatively new piece of
       commercially available  equipment.   Limited data are
       available on its  performance characteristics.  How-
       ever, some tests  show suspended solids removal rates
       on the  order of 83 percent  for initial concentrations
       in the  130 ppm range.  The  equipment backwash cycle
       requires  a greater number of moving parts than other
       water clarifiers,  thus  leading to a possible  increase
       in maintenance and downtime, important considerations
       in field  installations.

(5)     Flat Bed  Pressure Filter and Hydro-Vac Filter, Hydro-
       mation  Engineering Company,  Livonia, Michigan.  These
       filters are used  primarily  in  industrial  filtration
       of waste  streams  from metal  working operations and
       washing systems,  and  chemical  process  liquors.  These
       fabric  filters are used exclusively in permanent  in-
       stallations.  Their rated  filtration removal  of par-
       ticles  down to one micron  in size  is excellent although
       their  large size  (requiring approximately  200 square
       feet of area for  only a 500 gpm  unit)  and  bulky shape
       make them unwieldy for  portable  field  use.   Cost  of  a
       500 gpm unit (approximately $38,000)  is  also high
       compared to other available equipment.
                             67

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(6)     Akin  to  the  above  Hydro-Vac  and Flat Bed Pressure
       Filters  are  a  number  of  standard  rotary drum or mov-
       ing  belt filters.   These  filters  utilize fabric to
       screen  the  inlet process  water.   Very fine filtration
       can  be  achieved by using  precoat  materials on the
       fabric  or by utilizing new  types  of fabric being
       developed.   Flow rates on the  order of  1 to 10 gpm
       per  square  foot of filter area  are commonly achieved.
       The  cost of  a  500  gpm unit  would  be on  the order of
       $30,000  to  $40,000.   The  equipment is bulky and not
       suited  for  portable field application.  Manufacturers
       of such  filters include  Dorr-Oliver of  Stanford,
       Connecticut; Impco of Nashua,  New Hampshire; Komline-
       Sanderson of Wilmington,  Delaware; and  Eimco of Salt
       Lake  City,  Utah.

(7)     Continuous  Solid Bowl Centrifugal, Bird Machine
       Company, South Walpole,  Massachusetts.  Centrifuges
       of this  type employ a rotating drum  to  concentrate
       the  solids  from a  solids-liquid mixture.   Small units
       of this  type would lend  themselves to  easy  portabil-
       ity.   For example, a solid  bowl  centrifugal which
       could handle a flow rate of 300 gpm  would  only  occupy
       a 3 foot by 12 foot space and  could  be  readily  mounted
       on a trailer.   Rejected  solids from  these  units  can  be
       expected to be approximately 20 to 45  percent  solids
       by weight.   The cost of  these  units,  however,  makes
       them a less attractive alternative.   Selling  price
       for a 300 gpm unit, less auxiliaries,  would be  approx-
       imately $75,000.   In addition, the machine  would  re-
       quire a 200 horsepower drive motor,  either electrical
       or diesel.

(8)     Dewatering   screens.  These  are basically  screens  of
       a specific  mesh size set at an angle.   A  slurry flows
                             68

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       over  the  surface, with water flowing through the
       screen  with  the  solids being collected at the lower
       end of  the  screen.  These  units  are used in the pulp
       and paper industry, for  fruit  and  vegetable processing,
       in sand and  gravel  processing, and in the mining of
       iron  and  copper  ore.  They have  flow rates of between
       30 to 500 gpm  per screen,  depending upon mesh size
       of the  screens.  Mesh sizes  range  from 2.38 mm to
       44 microns.  They are made for permanent installation,
       but because  of their  size  they could be used for
       portable  applications.

(9)     Vibrating screens.  These  screens  are similar to
       normal  dewatering screens  except for the fact that
       they  are  vibrated during processing.  They are
       normally  used  in sand and  gravel  processing to re-
       move  particles greater than  about  one-tenth of an
       inch  in diameter.   Small size  screens, down to 400
       mesh, can be used,  but the flow  rate drops consider-
       ably.  Thus, more  screens  would  be required for  a
       high  flow rate.  Manufacturers of vibrating screens
       include:   Smith  Engineering Works, Wisconsin; Denver
       Equipment Division  of Joy  Manufacturing  Co., Colorado;
       Kribs Engineers, California,  Derrick Manufacturing
       Corp.,  New York; and  SWECO,  Inc.,  California.
                             69

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                                   TECHNICAL REPORT DATA
                            (Please read Instructions on the reverse before completing)
 1. REPORT
    PORT NO.
    EPA-600/2-76-245
                              2.
                                                            3. RECIPIENT'S \CCESSIOI*NO.
 4. TITLE AND SUBTITLE
  REMOVAL AND SEPARATION OF SPILLED HAZARDOUS
  MATERIALS FROM  IMPOUNDMENT BOTTOMS
                                  5. REPORT DATE
                                  September 1976  (Issuing Date)
                                  6. PERFORMING ORGANIZATION CODE
 7. AUTHOR(S)

  Michael A. Nawrockl
                                                            8. PERFORMING ORGANIZATION REPORT NO.
 9. PERFORMING ORGANIZATION NAME AND ADDRESS
  Hittman Associates,  Inc.
  9190 Red Branch  Road
  Columbia, Maryland   21043
                                  10. PROGRAM ELEMENT NO.

                                  1BB610   03-03-09A-02
                                  11. CONTRACT/GRANT NO.
                                                            68-03-0304
 12. SPONSORING AGENCY NAME AND ADDRESS
  Industrial Environmental  Research Laboratory-Cin.,  OH
  Office of Research  and  Development
  U.S. Environmental  Protection Agency
  Cincinnati, Ohio   45268
                                  13. TYPE OF REPORT AND PERIOD COVERED
                                  Final;  June 1973 - Oct. 1974
                                  14. SPONSORING AGENCY CODE
                                  EPA/600/12
 15. SUPPLEMENTARY NOTES
 16. ABSTRACT
  A demonstration  was  conducted of a system  for removing spilled  hazardous materials
  from pond bottoms  and separating the hazardous materials and suspended solids from
  the resulting  dredged slurry.  The removal  system consisted of  a  MUD CAT dredge.
  The processing system consisted of a pair  of elevated clarifier bins in series, a
  bank of hydrocyclones,  a cartridge filter  unit, and a Uni-flow  bag-type fabric
  filter.
  The MUD CAT proved efficient in removing particulate simulated  hazardous materials
  from the pond  bottom without imparting a substantial amount of  turbidity to the
  water.  The processing  system was effective in removing particulate simulated
  hazardous materials  from the processing stream and also in removing most of the
  pigment from a latex paint which was tested.
  A conceptual portable system for processing at 1500 gpm was prepared.   This system
  consisted of a scalping-classifying tank combined with spiral classifiers, Uni-Flow
  filter, and an inclined tube settler.
 7.
                                KEY WORDS AND DOCUMENT ANALYSIS
                  DESCRIPTORS
                    b.lDENTIFIERS/OPEN ENDED TERMS
                          c.  COSATI Field/Group
 *Dredging
 hazardous Materials
 *Filtering Systems
 *Separation Techniques
 *Pollution Abatement
 Impoundments
 Water Quality Control
Slurries
Waste Disposal
Hazardous Materials
Removal and  Separation

Portable Processing
Systems
13/b
 8. DISTRIBUTION STATEMENT
        Release  to  Public
                                              19. SECURITY CLASS (ThisReport)
                                                 Unclassified
                                               21. NO. OF PAGES

                                                    78
                                              20. SECURITY CLASS (Thispage)

                                                 Unclassified
                                                                         22. PRICE
EPA Form 2220-1 (9-73)
                                                  U. S. GOVE«NMENT MINTING OFflCE: 1977-757-056/5551 Region No. 5-11

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