EPA-670/2-74-032
April 1974
Environmental Protection Technology Series
                THE  ROLE OF  POLYELECTROLYTES
                         IN  FILTRATION  PROCESSES
                                          PR
                                   National Environmental Research Center
                                    Office of Research and Development
                                   U.S. Environmental Protection Agency
                                            Cincinnati, Ohio 45268

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                                           EPA-670/2-74-032
                                           April 1974
THE ROLE OF POLYELECTROLYTES IN FILTRATION PROCESSES
                         by

                 Charles R. O'Melia
Department of Environmental Sciences and Engineering
            University of North Carolina
              Chapel Hill, N.C.  27514
             Program Element No.  1BB043
                 Grant No.  R-800351
                  Project Officer

                 Sidney A. Hannah.
    Advanced Waste Treatment Research Laboratory
       National Environmental Research Center
               Cincinnati, Ohio  45268
       NATIONAL ENVIRONMENTAL RESEARCH CENTER
         OFFICE OF RESEARCH AND DEVELOPMENT
        U.S. ENVIRONMENTAL PROTECTION AGENCY
               CINCINNATI, OHIO  45268

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                               FOREWORD
     Man and his environment must be protected from the adverse effects
of pesticides, radiation, noise and other forms of pollution, and the
unwise management of solid waste.  Efforts to protect the environment
require a focus that recognizes the interplay between the components of
our physical environment—air, water, and land.  The National Environ-
mental Research Centers provide this multidisciplinary focus through
programs engaged in

     •   studies on the effects of environmental contaminants on
         man and the biosphere, and

     •   a search for ways to prevent  contamination and to recycle
         valuable resources.

     As part of these activities,  the  study described here presents
results of an investigation to determine applications of destabilizing
chemicals in filtration for the treatment of wastewaters.
                                   A.  W.  Breidenbach,  Ph.D.
                                   Director
                                   National Environmental
                                   Research Center,  Cincinnati
                                  il

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                    REVIEW NOTICE

     The National Environmental Research Center—
Cincinnati has reviewed this report and approved its
publication.  Approval does not signify that the
contents necessarily reflect the views and policies
of the U.S. Environmental Protection Agency, nor
does mention of trade names or commercial products
constitute endorsement or recommendation for use.
                          iii

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                          ABSTRACT

     This research ha.s been conducted (i) to determine how destabilizing
chemicals function in enhancing the effectiveness of filtration processes,
and (ii) to consider selected applications of destabilizing chemicals
in filtration for the treatment of wastewaters.
     The investigations have included (i) laboratory experiments using
polymers and latex suspensions, (ii) laboratory and pilot plant experi-
ments using alum, polymers, and trickling filter effluent, and (iii) lab-
oratory experiments using polymers and calcium phosphate suspensions.
     The report includes conclusions regarding the mechanisms of polymer
action in filtration, the results that can be obtained using polymers
as filter-aids, and the application of this knowledge to the design of
filtration processes for wastewater treatment.
                                iv

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                             CONTENTS

Section                        Title                             Page

   I             CONCLUSIONS 	   1
  II             RECOMMENDATIONS 	   5
 III             INTRODUCTION	7
                    Objectives and Scope 	   7
                    The Filtration Model 	   7
                       The Transport Step	8
                       The Attachment Step	10
  IV             EXPERIMENTAL APPARATUS AND PROCEDURES	13
                    Filtration Experiments Using Latex Sus-
                    pensions 	13
                    Destabilization Experiments	16
                    Filtration of Trickling Filter Effluent.  ...  19
                       Laboratory Experiment	19
                       Pilot Plant Experiments	19
                    Filtration of Calcium Phosphate Suspensions.  .  25
                       Phosphate Precipitation Tests 	  25
                       Destabilization Tests 	  26
                       Filtration Experiments	26
   V             RESULTS AND DISCUSSION	27
                    Filtration and Destabilization Experiments
                    Using Latex Suspensions	27
                       Filters with Uncoated Media	27
                       Filters with Coated Media	29
                       Jar Test Anomalies	,  .  32
                       The Mechanism of Polymer Action in Fil-
                       tration	34
                       Stoi.chlometry in Filtration	  41
                       Molecular Weight of the Polymer and
                       Filter Performance	  41

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Section                          Title
                Suspensions of Low Particle Surface Concentration.  .   43
                Suspended Particle Size and Filter Performance.  ...  46
                Filtration of Trickling Filter Effluent	49
                   Laboratory Studies	49
                   Pilot Plant Studies	52
                     Destabilization Studies	52
                     Effects of Pretreatment on Filtration	55
                     Effects of Filter Characteristics	  61
                   Procedures for Filter Design	63
                Filtration of Calcium Phosphate Suspensions.	67
                   Coagulation Studies 	  67
                   Filtration Tests	69
                Development of Filtration—A Theoretical  Perspective.  71
VI              REFERENCES	75
VII             PUBLICATIONS	79
VIII            LIST OF SYMBOLS	80
                                  vi

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                             FIGURES

Number                        Title                              Page

   1            Schematic Diagram of Filter Apparatus,
                Laboratory Experiments	   14
   2            Schematic Diagram of Filter Apparatus,
                Pilot Plant Experiments  	   20
   3            Comparison of Jar Test Results (A) with
                Filter Performance, Uncoated Media (B,C) . • . .   28
   4            Comparison of Jar Test Results (A) with
                Filter Performance, Precoated Media (B,C) • • •   31
   5            Comparison of Jar Test (A)  and Pilot Filter
                (B)  for Determining the  Optimum Polymer Dosage
                for  Filtration	   33
   6            Effects of PEI-18 on Residual Turbidity (A)  and
                Electrophoretic Mobility (B) of 0.109 y Latex
                Suspension	   38
   7            Effects of PEI-18 on Residual Turbidity (A)  and
                Electrophoretic Mobility (B) of 1.099 V Latex
                Suspension	   39
   8            Stoichiometry in Filtration:  Optimum Polymer
                Dosage (PEI-18)  as a Function of Colloid  Con-
                centration 	   42
   9            Effects of Molecular Weight of Polymer on
                Filter Performance at the Optimum Polymer
                Dosage	    44
  10            Effects of Polymer on Coagulation (A)  and Fil-
                tration (B,C)  of a Low Turbidity Suspension  •  •    45
  11            Effects of Suspended Particle Size on Filter
                Performance at the Optimum  Polymer Dosage •  •  •    48
  12            Effects of Polymer on Coagulation (A)  and Fil-
                tration (B,C,D)  of a Secondary Effluent from
                Mason Farm Wastewater Treatment Plant  	    50

                              v±±

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Number                         Title                              Page

  13             Effects of Alum on Coagulation of Secondary
                 Effluent. Residual Turbidity vs.  Alum Dose- .  •    53
  14             Effects of Alum on Coagulation of Secondary
                 Effluent. Residual BOD^, TOC, SS, and TP vs.
                 Alum Dose	    54
  15             Effects of Purifloc A-23 on Coagulation of an
                 Alum-Treated Secondary Effluent 	    56
  16             Effects of Purifloc A-23 on Filter Performance.    57
  17             Effects of Purifloc A-23 on Filter Performance.    58
  18             Effects of Purifloc A-23 on Filter Performance.    59
  19             Effects of Purifloc A-23 on Filter Performance.    60
  20             Effects of Media Size on Filter Performance.
                 Head Loss vs. Filtration Time	    62
  21             Effects of Media Size on Filter Performance.
                 Residual Turbidity vs. Filtration Time	    64
  22             Determination of Optimum Media Size	    66
  23             Effects of Cat-floe on the Coagulation of
                 Calcium Phosphate ....... 	    68
  24             Effects of Cat-floe on the Filtration of
                 Calcium Phosphate 	    70
                               viii

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                              TABLES

Number                         Title                             Page

  1                 Wastewater Characteristics 	   21
  2                 Characteristics of Filter Media	24
  3                 Latex Charge and the Optimum Polymer Dose-  •   36
  4                 Charge of Polyethylenimine and Optimum
                    Dose at pH = 8.2	37
  5                 Development of Filtration Processes	72
                                 ix

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                       ACKNOWLEDGEMENTS

     This project was directed by Professor Charles R. O'Melia, Professor
of Environmental Sciences and Engineering, University of North Carolina
at Chapel Hill.  Dr. Mohammad T. Habibian conducted the studies dealing
with the filtration of latex suspensions, the mechanisms by which
destabilization is accomplished by polymers in filtration, and also ini-
tiated studies of the filtration of trickling filter effluent.  Mr. Cheng
H. Chiang conducted the investigations of the filtration of calcium phos-
phate suspensions.  Mr. Ali K. T. Basaran conducted the main portion of
the investigations using trickling filter effluent, with the assistance
of Mr. William B. Snodgrass.
     Appreciation is extended to Professor James C. Brown, Director of
the UNC Wastewater Research Center, for his support of the project and
for making the facilities of the Center available for this study.
     The financial support of this project by the Environmental Protection
Agency and the assistance provided by Dr. Sidney A. Hannah, the Grant
Project Officer, are greatly appreciated.

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                               SECTION I

                              CONCLUSIONS

1.   Particles are removed from suspension in wastewater filtration by
     being transported to the vicinity of the external surface of the
     filter grains, and then attaching to the solid material at that
     interface.  Particle transport is determined by the design and
     operation of the filters, and by the size and density of the parti-
     cles to be removed.  The attachment within the bed generally re-
     quires chemical destabilization in a pretreatment step prior to
     filtration.
2.   Particle transport within the pores of a filter bed is a very ef-
     fective process in conventional water and wastewater filtration.
     Given proper chemical pretreatment, conventional filter beds are
     capable of removing virtually all particles applied to them, re-
     gardless of suspended particle size.  Viruses (0.01 microns) and
     biological floes (100 microns) should be filterable.  When effective
     filtration is not obtained, failure should be attributed to poor
     chemical pretreatment.
3.   Regarding mechanisms of particle transport within filter beds, the
     following statements can be made:
     a.  There exists a size of particles for which the transport  (and
         hence removal) efficiency is a minimum.  For conventional fil-
         tration practice, this critical suspended particle size is
         about 1 micron.  Nevertheless, sufficient particle transport
         Is, provided in these systems to permit effective filtration.
     b.  For suspended particles larger than 1 micron, transport within
         the filter pores is accomplished by sedimentation and  (or)
         simple fluid motion  (interception).  The removal which results
         increases with increasing size of  the suspended particles.
     c.  For particles  smaller than 1 micron, transport is accomplished
         by diffusion  (Brownian motion).  Removal increases with decreas-
         ing size  of the  suspended particles.

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d.  Mathematical models for particle transport within filter beds
    have been developed which are in qualitative agreement with
    the results obtained experimentally in laboratory systems.
The chemical destabilization required for effective filtration is
similar to that required for effective coagulation.  This chemical
pretreatment was observed to be required for effective filtration
of all systems considered in this research, including suspensions
of latex particles, synthetic calcium phosphate precipitates, and
trickling filter effluent.
When chemicals are used to provide for the destabllization of sus-
pended particles, jar tests may be used to determine the proper
type and dosage of chemical.  The optimum dosage in a jar test
(a batch coagulation test) is the chemical dosage that will pro-
vide the best effluent quality in a filtration process.
For many conventional filters, this best effluent quality is pro-
duced at the expense of short filter runs due to rapid build-up of
headloss.  Effective attachment within filter beds requires the
use of bi- or multi-media filters, upflow filters, moving bed fil-
ters, etc.
When polymers are used as destabilizing chemicals, overdosing can
occur due to restabilization of the suspended particles.  A stol-
chiometry exists between the optimum polymer dosage and the concen-
tration of material to be filtered from the water.
For the cationic polymer series investigated (polyethylenimines),
the optimum polymer dosage was independent of the molecular weight
of the polymer, but the removal efficiency of filters operated at
this optimum dosage increased with increasing molecular weight.
For direct filtration, precoating of the filter media is essential
for effective removal of suspended particles.  Precoating is also
useful even when prior coagulation and settling are employed, since
it greatly reduces the initial "ripening" period during a filter
run.  It is probable that precoating can be accomplished during the
backwashing step of a conventional filtration cycle.

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10.  For a properly conditioned influent,  filter efficiency is, to a
     first approximation, independent of the concentration of suspended
     materials.  Direct filtration of low-turbidity systems is feasible
     and can lead to lower chemical requirements than when a conventional
     rapid mix-flocculation-settling-filtration sequence is used.   Di-
     rect filtration will require instrumentation for adjusting the
     chemical dosage, and the services of competent operators.
11.  The head loss developed within a filter bed varies inversely  with
     the size of the particles removed from suspension.  Stated another
     way, sub-micron particles removed in conventional filters produce
     much, greater head leases than an equal weight of particles of
     larger size.
12.  Trickling filter effluent apparently contains large quantities of
     sub-micron colloidal material.  This is evidenced by C&) the need
     for large polymer dosages in coagulation and filtration, (b)  the
     shape of the jar test curves in the underdosed region, with some
     polymer doaages. producing increased turbidities, and (c) the ex-
     cessive head, losses produced during filtration.
13.  Studiea of the direct filtration of trickling filter effluent led
     to the following conclusions:
     a.  Direct filtration, without chemical pretreatment and using con-
         ventional filters was ineffectual in removing suspended solids,
         BOD, and TOC.
     b.  Direct filtration using conventional filters and a cationic
         polymer as the sole destabilizing chemical is possible, but
         polymer dosages are high and head losses are excessive.
     c.  Direct filtration using alum for chemical destabilization pro-
         duces floes, which, readily pass through conventional filter beds.
     d.  It was not possible to find an. anionic polymer capable of use
         as the sole destabilizing chemical for the filtration of trick-
         ling filter effluent.
     e.  Alum and an anionic polymer  (Purifloc A-23) used in series pro-
         vided effective destabilization for the direct filtration of
         trickling filter effluent.  Efficient removal of suspended

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         solids, turbidity, BOD, TOG, and total phosphorus could be
         achieved.
     f.  The optimum doses of alum and Purifloc A-23 for producing the
         best effluent quality in direct filtration could be determined
         using jar tests.
     g.  Short filter runs due to head loss build-up occurred using alum
         and Purifloc A-23 in series prior to conventional filter beds.
         The use of larger media provided longer filter runs.  For the
         conditions of this research a media size of about 5 mm permitted
         breakthrough at about the same time as the available head loss
         was consumed.
14.  For the direct filtration of calcium phosphate suspensions prepared
     at pH 8 to 9.5 in the laboratory, the following conclusions can be
     made:
     a.  Direct filtration without chemical destabilization is ineffec-
         tive in achieving removal.
     b.  With proper chemical destabilization, 80 to 90% of the phos-
         phorus in the suspensions was removed by direct filtration.
     c.  It was possible to determine the optimum type and dosage of
         chemical (a polymer was finally used) for this filtration using
         jar tests.
15.  In any deep-bed filtration, process, effluent quality  is primarily
     determined by the chemical pretreatment used.  The rate of head
     loss increase, however, is also affected by the size of the filter
     media.  A suitable design procedure could be to select a pretreat-
     ment process which is effective by using jar tests, and then to de-
     sign filters to treat this destabilized suspension using pilot fil-
     tration experiments.

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                           SECTION II

                         RECOMMENDATIONS

1.   The design of filter beds cannot be separated from the design of
     pretreatment systems without risking serious difficulties when the
     full-scale filter system is placed into service.   No filter should
     be designed for any application without consideration of the pre-
     treatment that may be required to permit effective filtration.  The
     technology is. available to permit a wide range of selection among
     pretreatment processes (^operating costs) and filters (capital costs)
     for achieving stated objectives for water quantity and quality.
2.   Consideration should be given to changing current procedures for
     designing filters.  The engineer could first design the pretreat-
     ment system, and then design a filter system to remove the suspen-
     ded materials which have been destabilized by this pretreatment.
     If appropriate, several pretreatment-f liter bed combinations could
     be developed and compared on a coat basis.  Batch coagulation (jar)
     teats can be used to provide the basis for the design of the pre-
     treatment system; pilot filtration experiments are then needed to
     design the filter system.
3.   Direct filtration should be considered in the treatment of low tur-
     bidity waters, thereby permitting a reduction in chemical require-
     ments.  This, process requires excellent operation.  Present develop-
     ment of instrumentation to provide feedback control of the required
     chemicala should be continued.
4.   The feasibility of reducing excessive head losses in some direct fil-
     tration processes by providing flocculation without sedimentation
     should be investigated.
5.   Precoating of filter beds by the addition of appropriate chemicals
     during backwashing should be considered in the design and operation
     of filter systems.

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6.   The methods of backwashing filter beds containing large media (5  mm
     or so)  should be investigated.
7.   Pilot plant experiments of the  direct filtration of  calcium phos-
     phate suspensions should be conducted.  These investigations should
     use polymers as filter-aids, and use the pH range 8  to 9.5.

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                           SECTION III

                          INTRODUCTION

                      Objectives and Scope

     This research has been conducted (i) to determine how destabilizing
chemicals function in enhancing the effectiveness of filtration processes,
and (ii) to consider selected applications of destabilizing chemicals in
filtration for the treatment of wastewaters.
     The investigations have included (i) laboratory experiments dealing
with the effects of polymers on the removal of colloidal and suspended par-
ticles from aqueous suspensions by packed-bed filters, (ii) laboratory and
pilot-plant experiments dealing with the direct filtration of trickling-
filter effluent from the wastewater treatment plant in Chapel Hill, N.C.,
and (iii) laboratory experiments dealing with the effects of polymers on
the filtration of suspensions of calcium phosphate.  Associated with all
these filtration experiments were investigations of the effectiveness of
polymers and other chemicals as destabilizing agents for the suspended ma-
terials to be removed by filtration.  Some limited experiments to delineate
the mechanisms of this destabilization were also conducted.
     The approach used in this research is based upon a model for water and
wastewater filtration which has been developed during the past few years
(1-6).  A brief summary of this model is included in this report to outline
the rationale used in developing the experimental program.

                      The Filtration Model

     The filtration of suspended and colloidal particles from a water or
wastewater can be considered as involving two separate and distinct steps:
(i) the transport of the suspended particles to the immediate vicinity of
the filter grains, and (ii) the attachment of the suspended particles to
the filter grains or to another particle which has previously been deposited

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in the bed (1, 7).  When viewed in this perspective, filtration and coagu-
lation processes are quite similar.  Previous investigators have evaluated
the overall rate of a coagulation process by determining the rate at which
collisions occur between particles by fluid motion (orthokinetic floccula-
tion) and by Brownian diffusion (perikinetic flocculation), multiplied by
a "collision efficiency factor" which reflects the ability of chemical co-
agulants to destabilize colloidal particles and thereby permit attachment
when contacts occur.  A similar approach is used herein to describe filtra-
tion.  Efficient particle removal requires (i) that the filter bed be de-
signed and operated to provide sufficient contact opportunities and (ii)
that the particles to be filtered be rendered unstable or "sticky", usually
by the addition of an appropriate type and dosage of chemical either di-
rectly to the filter influent or in a prior coagulation process.
The Transport Step
     Based on theories developed and tested in the field of air filtration
(8), a model for the transport step in water and wastewater filtration has
been proposed (2) and developed (3-5).  Three physical mechanisms were
found to be significant in such processes, viz., interception, sedimentation,
and Brownian diffusion.  The relative importance of these mechanisms de-
pends upon several physical parameters, the most significant of which can
often be the size of the particles to be filtered from suspension.  Based
on this model and some preliminary experiments, the following conclusions
have been reached:
     1.  Both theory and experiment show that there exists a critical size
         at which the suspended particles have a minimum contact opportu-
         nity and hence a minimum removal efficiency.  This critical sus-
         pended-particle size is in the order of one micron.
     2.  For suspended particles which are smaller than this critical size,
         filter efficiency Increases with decreasing particle size.  Effec-
         tive particle transport is provided by Brownian diffusion.  This
         permits the conclusion that a conventional rapid sand filter pro-
         vides ample contact opportunities for the removal of viruses (ca.
         0.01 to 0.1 microns in size).  Some authors have mistakenly con-
         cluded that such transport is not possible C9» 10).
                                 8

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     3.  For particles larger than the critical size region, sedimentation
         and interception combine to produce sufficient contact opportuni-
         ties so that efficient removal is achieved in conventional filter
         beds when attachment is effective.  Filtration efficiency increases
         with increasing suspended-particle size in this region.
     The important work of FitzPatrick and Spielman (11, 12) should also
be noted.  These investigators have developed a combined physical-chemical
model which includes particle transport and suspended particle-filter media
interactions.  This model is conceptually more complete than the work re-
ported here.
     Some useful similarities exist between particle transport in coagula-
tion processes and in filtration processes.  Particle transport in both
processes can be considered separately in two distinct regions (e.g., or-
thokinetic and perikinetic flocculation).  In both processes diffusion con-
trols the transport rate for particles smaller than about 1 micron (e.g.,
perikinetic flocculation).  In both cases mathematical models are avail-
able for making quantitative estimates of the effects of pertinent para-
meters on the transport rate in either region.  Smoluchowski's equations
as extended and applied by Camp (13) provide a quantitative basis for the
design of flocculators; Yao's model has the potential of providing a simi-
lar base for the design of filters (3).
     An important difference arises in comparing coagulation and filtration
processes.  The detention time which must be provided to achieve a given
degree of aggregation by coagulation increases as the concentration of par-
ticles to be aggregated decreases.  In contrast, the theoretical model for
water and wastewater filtration (3) indicates that removal efficiency in
filtration, to a first approximation, is independent of particle concentra-
tion.  Theory and laboratory experiments (5) indicate that a conventional
sand bed can effectively remove particles of any size if the attachment
step is effective.  As a result, filtration without prior coagulation and
sedimentation but with direct polymer addition may offer economies for the
removal of colloidal particles from waters containing low but objectionable
concentrations of colloidal materials.

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    Attachment Step
     The attachment step is affected by both physical and chemical factors.
The significance of some chemical parameters has been demonstrated by se-
veral investigators.  Conley and Pitman observed that the addition of a
polyacrylamide to the filter influent markedly improved the removal of alum
floe particles (14).  More recently Tchobanoglous demonstrated that cati-
onic polyelectrolytes can be used as filter aids to enhance the removal of
suspended particles from secondary effluent (15).  These improvements in
particle attachment are due to the significant changes brought about by
polyelectrolytes in the colloid-chemical characteristics of filter influ-
ents*  Despite suck remarkable effects, little is known about selecting
the type and dosage of filter aids.  The significance of the molecular
weight of the polymers in enhancing the filter performance and the mecha-
nism (s) of filter-aid action are not known.  The process is not well under-
stood and no comprehensive conceptual models are available.
     Experiments reported in this report were designed to test the proposal
that a better understanding of the role of chemical parameters in particle
attachment in filtration could be obtained by considering the chemical as-
pects, of filtration and coagulation as analagous.  At present levels of
knowledge of colloid chemistry, the similarity between the attachment step
in filtration and coagulation cannot be shown in mathematical terms.  The
concept, however, becomes more evident by considering that in both processes
the particles should be made "sticky" (destabilized)  so that they may attach
to each, other or to the filter grains upon contact.
     At the interface of a liquid phase with solid particles such as the
colloids found in natural waters, a diffuse layer of  charges exists.  When.
two colloidal particles are brought into close proximity,  the repulsive in-
teraction of their diffuse layers can produce an energy barrier which op-
posea interparticle attachment.  To make the colloidal particles "sticky"
or destabilized the potential energy barrier between  the contacting parti-
cles must be reduced or nullified.
     At the beginning of a filtration cycle an energy barrier between the
particles and the filter grains can control the attachment of particles to
the filter grains.   However,  as filtration proceeds,  the suspended particles
                               10

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coat the filter grains and further removal occurs primarily by the attach-
ment of particles in suspension to particles already deposited on filter
grains.  Therefore, shortly after the commencement of a filtration cycle,
the magnitude of the energy barrier between particles in suspension and
particles deposited on filter grains controls the particle attachment in
the filtration process.  The same interaction also governs interparticle
attachment in the coagulation process.  Thus, similarities between the
attachment steps in coagulation and filtration should be expected.
     The destabilization of colloids in a coagulation process frequently
involves the adsorption of a destabilizing chemical (coagulant) on the sur-
face of the colloid.  Charge neutralization and/or bridging which can result
from this adsorption then permit aggregation when contacts occur.  The fol-
lowing statements summarize pertinent aspects of this process:
     1.  An optimum dosage of polymer exists for the coagulation of a given
         suspension.
     2.  Overdosing (restabilization) can occur due to charge reversal or
         saturation of bridging sites.
     3.  The optimum dosage is directly related to the concentration of
         colloid.
     4.  The effectiveness, of many polymers is related to their charge and
         molecular weight.
     5.  The type and optimum dosage of chemical for a coagulation process
         can be estimated using jar (batch) tests.
     Based on the hypothesis that the effects of destabilizing chemicals are
similar in both coagulation and filtration', experiments were performed to
teat for the existence of, these phenomena in filtration.  The possible ap-
plications of these concepts to the filtration of trickling filter effluent
and of calcium phosphate suspensions were then investigated.
                               11

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                           SECTION IV

              EXPERIMENTAL APPARATUS AND PROCEDURES

     The experiments may be divided into four groups:  (a) filtration ex-
periments which were designed to evaluate the mechanisms by which polyelec-
trolytes function as filter aids through the use of latex suspensions, (b)
destabilization experiments which were conducted to determine the optimum
polymer dosages necessary for coagulating a given suspension and also to
study the mechanisms by which polymers bring about the destabilization of
colloids, (c) filtration experiments to test the application of these con-
cepts to the filtration of trickling filter effluent, and (d) filtration
experiments to test the application of these concepts to the filtration of
calcium phosphate suspensions.

         Filtration Experiments Using Latex Suspensions

     Filtration experiments were conducted in which the filter influents
received dosages of polymer equal to, less than and greater than the opti-
mum polymer dosage determined from a jar test.  To provide for such experi-
ments a filter apparatus with six identical laboratory filters was construc-
ted (Fig. 1).  Characteristics of the filter bed (size and shape of the
media grains, bed depth and porosity, surface characteristics of the filter
media), characteristics of the operation of the filter (filtration rate,
direction of flow, backwashing procedure), and the pH and ionic strength of
the filter influent were kept constant.  The size and concentration of the
suspended particles and the dosages and molecular weight of the polymers
added to the filter influent were varied in a controlled manner.  The six
filters were operated in parallel in the conventional downward direction
at a constant rate of 2 gpm/sq. ft.  During each run one of the filters
did not receive any polymer and served as a blank, two of the filters were
underdosed, two were overdosed, and the sixth filter received a continuous
polymer dose equal to the optimum dose determined from a jar test.  The
similarities between filtration and coagulation were then determined by
                                13

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            OVERHEAD CLEAN WATER TANK   OVERHEAD SUSPENSION TANK
                                               OVERHEAD POLYMER TANK
BACKWASH TO WASTE
 6 filter   '<
 columns,  "
 piping shewn!
 for I filter
                                                FROM POLYMER PUMP
                                               iu  TO OVERHEAD
                                                  POLYMER TANK
          FROM BACKWASH LINE
         SIX FLOW CONTROLLERS
         frrfl
                                                           — OVERFLOW
                                                           IT RETURN TO
                                                           f-* POLYMER JARS
                                                       POLYMER
                                                       PUMP
                                                        POLYELECTROLYTE
                                                        SOLUTIONS
   2 - DISTILLED WATER
   3-GLASS WOOL
   4-CONG. H2S04


SUSPENSION
TANK
  Figure I.  Schematic  Diagram  of Filter Apparatus,
             Laboratory  Experiments.
                             14

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comparing the performance of these filters with each other and with the
results of jar tests conducted on the same suspension.
     Laboratory filters were made of plexiglass tubes having an internal
diameter of 2.63 cm.  Glass beads (class B, Minnesota Mining and Manufac-
turing Co.) with a mean diameter of .38 mm and a standard deviation of .04
mm were used for filter media in most of the filter runs.  The bed depth
and porosity were 14 cm and 36 percent respectively.  Initial experiments
used uncoated media.  Subsequently the filter beds were precoated with a
solution of the filter-aid prior to use.  The precoating was found neces-
sary for the reduction of a long ripening period which was observed when
uncoated filter beds were employed.
     Latex beads (Daw Chemical Go.) with mean diameters of 0.109, 1.099
and 7.6 microns were, utilized for the influent suspensions.  These sizes
were selected to provide for evaluating the effectiveness of the continu-
ous, addition of polyelectrolytes in both, "orthokinetic" and "perikinetic"
filtration as well as at the critical particle size.  Demineralized water
was used for diluting the concentrated latex suspensions provided by the
manufacturer.  Sufficient sodium chloride and sodium bicarbonate were
added to the demineralized water to provide a concentration of 10~3 mole/1
of each in the final latex suspension.  The suspension was brought in
equilibrium with, the laboratory atmosphere by air agitation.  The tempera-
ture in. the laboratory was almost constant» 27°C 4^1, during the entire
period of the investigation.  The pH of the suspension was approximately
8.2.
     Eive homologs of polyethylenimine  (PEI seriea, Dow Chemical Co.) with
molecular weights of 600, 1200, 1800, 40-60., QOQ and 50-100,000 were used
as filter-aids.  In a few filter runs Cat-floe (Calgon Corporation) and
Primafloc C-7 (Rohm and Haas Company) were utilized.  All of these poly-
mers are cationic.  To reduce the adsorption of these polymers on glass-
ware used in polymer preparation, the glassware was coated frequently with
Sillclad (Clay Adams Co.).
     A portion of the filter effluent was collected at appropriate time
intervals in a test tube for analysis.  Absorbance measured with a Beckman
Model DB Spectrophotometer was used to determine the latex concentration in
                              15

-------
 the effluent.   Measurements were made at wavelengths  of  270,  490,  and 700 mp
 for suspensions of  .109,  1.099 and 7.6 y latex particles respectively.   The
 absorbance of  the suspensions  was observed to  be  a  linear function of par-
 ticle concentration,  and  hence the ratio of the optical  density of the
 filter effluent and  influent was used as an index of  the fraction  of  the
 particles  remaining  in  the  filter effluent.  The  absorbance in  such sys-
 tems is affected by particle size,  BO that the existence in the  filter
 effluent of particles which might have grown in size  during the  course of
 filtration can reduce the accuracy of this evaluation.   However  the possi-
 bility of  significant particle growth is believed to  be  very  small (6).
      Filters were equipped  with piezometer tubes  above and below the  beds
 of media.   The head losses  across the filters  were measured at  the begin-
 ning of each experiment,  and at frequent time  intervals  during  the filter
runs.
                       Destabilization Experiments

     Destabilization experiments were conducted to determine the signifi-
cance of charge neutralization and/or bridging in bringing about the desta-
bilization of colloidal particles in filtration.  It was intended to com-
pare the magnitude of the negative charge existing on suspended particles
with the positive charge existing on that quantity of polyelectrolyte ne-
cessary for optimum destabilization of these suspended particles.  Such a
comparison was expected to provide some evidence for determining the dominao
mechanism(s) of polyelectrolyte action.  To accomplish this, the optimum
polymer dosage required for the destabilization of a given suspension, the
charges of the suspended particles, and the charges of the polymer used for
particle destabilization were determined.
     The optimum polymer dosage was determined by conducting jar tests using,
a six-position magnetic stirrer.  The polyelectrolyte was added to the sus-
pension under vigorous agitation.  This rapid stirring continued for 2 mi-
nutes followed by an appropriate period of slow stirring.  The residual
light absorption (absorption by the suspension after coagulation and set-
tling) was used as the index of the extent of particle aggregation.
                                   16

-------
Absorbance measurements were made as described previously.
     The surface charge of the latex particles is due to an anionic etnulsi-
fier physically adsorbed on the particle surface and to the initiator anion
chemically bonded to the starting point of the polymer chains (16).  Al-
though the exact chemical natures of the emulsifier and initiator anions
have not been reported by the latex manufacturer, the literature suggested
that oleic acid and the persulfate ion respectively might have been em-
ployed (16).  Organic acids such as oleic acid have pK values of about
4.8 (17) and the sulfate radical would have a pK of about 1.7.  The pH of
a dilute latex suspension was found to be about 6.0.  Therefore, it seemed
plausible to measure the charge of the latex particles due to the emulsi-
fier anion by titration of a latex suspension with an acid.  Conductotnetric
titration was employed using a Serfass Model RCM 15 Bl conductance bridge
with a platinum electrode having a cell constant of .098.  The conductivity
measurements were conducted in accordance with the procedures described in
Standard Methods (18).  Hydrochloric acid was used as the titrant.
     The charge of the latex particles due to the initiator could not be
determined by this method.  This charge is so small that the end point of
the conductometric titration is heavily shadowed by the interference of
other ions existing in the bulk solution.  Procedures developed by
Vanderhoff et al. (16) were employed for this purpose and followed precise-
ly.  The technique utilized exchange resins to remove all interfering ions
and to exchange the Na+ and K+ cations associated with the sulfate end
groups with H+ ions.  The number of these H+ ions and thus the charge due
to the initiator anions can then be determined by a conductometric titra-
tion of the exchanged solutions.  Dowex SOW cation exchange and the Dowex
1X8 anion exchange resins were used.
     Acid-base titrations (17) were used to determine the number of charges
on the polyethylenimine molecules.  The technique is based on the principle
of electroneutrality in the polymer solution.  If pn+ is the total number
of positive charges on a given amount of polymer at a given pH, Na+ and Cl*~
the amount of charge due to the addition of base and acid during the titra-
tion,  V the total volume of the solution, and if AQ~ and Co+ are the total
equivalent amounts of anions and cations initially present in the polymer
                                    17

-------
solution, one may write the following:
                    C_+ + pn+ + V-H+ + Na+ = Cl" + VOH" + AQ         (I)

If A  and C + are known, then pn+ at any given pH can be determined from
the above equation.
     Sodium and potassium were considered as the only cations that might
exist in the polymer s:ocks.  Correspondingly, chloride, sulfate and
nitrate were considered as the probable anions in these polymer stocks.
The concentrations of sodium and potassium in the polymer solution were
measured using an atomic absorption spectrophotometer (Perkin-Elmer 303).
The chloride concentration was measured by potentiometric titration of a
polymer solution with silver nitrate.  A Corning pH meter model 12 equipped
with glass and silver-silver chloride electrodes was used.  The concentra-
tion of sulfate anion was measured by a turbidimetric method as described
in Standard Methods (18).  In this method, sulfate ion is precipitated in
a hydrochloric acid medium with barium chloride in such a manner as to form
barium sulfate crystals of uniform size.  The Beckman Model DB spectropho-
tometer was employed for measuring the absorbance of the resulting barium
sulfate suspension.  Nitrate concentrations were determined by the brucine
method following the procedures listed in Standard Methods (18).  The re-
action between nitrate and brucine yields a sulfur yellow color which can
be analyzed by colorimetric methods.  The Beckman Model DB spectrophotome-
ter was used.
     Titration of polymer solution was begun by addition of enough standard
hydrochloric acid to a given polymer solution to lower its pH to about 2.
The resulting solution was then titrated with standard sodium hydroxide
under a nitrogen atmosphere.  The pH value was measured after each addition'
of a suitable increment of the titrant.  The polymer charge at each pH was
then calculated by substituting the data obtained into Equation 1.
                                   18

-------
              Filtration of Trickling Filter Effluent

Laboratory Experiment
     Initial experiments of wastewater filtration used the laboratory
filter apparatus described previously (Figure 1).  Effluent from the
Mason Farm Wastewater Treatment Plant, Chapel Hill, N.C., was collected
and transported to the School of Public Health for use in the filtra-
tion experiments.  Characteristics of the plant and its waste are de-
scribed in a subsequent section of this report.
     Several polymers were tested in jar tests for their potential as
filter aids.  Primafloc C-7 was selected for further study.  Filter beds
were precoated with polymer prior to each run.  Filter beds were com-
prised of coarse sand with a size of 1.3 mm (geometric mean of adjacent
sieve sizes) and had a depth of 5.5 inches.  Filter runs used polymer
applied continuously at the optimum dose (based on jar tests), at an
"underdosed" concentration, and at an "overdosed'1 concentration.  One
filter received no polymer after the precoating, and served as a blank.
Pilot Plant Experiments
     A filtration apparatus comprised of four filters and associated
appurtenances was constructed (Figure 2).  Secondary effluent was
pumped continuously from a secondary clarifier at the Mason Farm Treat-
ment Plant (Chapel Hill, H.C.) to a fifty-five gallon drum.  A submer-
sible pump located inside a screen housing at mid-depth in the drum
was used to -pump the secondary effluent to otie compartment o£ a small
constant head tank located above the pilot filters.  Secondary effluent
was then withdrawn to be treated by the pilot filter apparatus after
the appropriate chemical destabilization.  The overflow from the constant
head tank was discharged to waste as was the overflow from the drum.
Pertinent characteristics of the secondary effluent are presented in
Table 1, together with a description of the raw sewage received by the
Mason Farm treatment plant.  This treatment facility, a major part of
the TJNC-CH Waste Water Research Center, is a conventional high-rate
trickling filter plant.
                               19

-------
                              overflows
                          2
                          «
                          «

                          o
                         M \r
                      -txl-
                                                  filter Influents
     four filter columns
     used, only  one is
     shown here.
                                  a.
                                  i
1
1
1
1
1
— jn-^nir rvioa»a
i • ~*f
\
M
6
c
c
3
8
b.
**
s-

T

: backwash
to drain
it
T
- r
f
T.,
— T—
	 1




) — »^l




/ --

                                  float
                                                                    manometers
                                                      backwash main
                                              7/rv7
                                          flow
                                        control
                                        assembly
                                                          adjustable
drain
Figure 2,  Schematic Diagram  of the  Apparatus, Pilot  Plant Experiments
                                     20

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          TABLE 1
WASTEWATER CHARACTERISTICS
(after Hanson et al. (20))
          TABLE 1

Flow (MGD)
BOD5 (mg/1)
Suspended Solids (mg/1)
Total Phosphorus (mg/1)
Total Dissolved Phosphorus
(mg/1 )
Total Organic Carbon (TOC)
Influent
2.77
172
245
11.8

178
I
Effluent

43.5
60.
9.2
5.85
61.1
           21

-------
     Based on a series of jar tests,  aluminum sulfate (reagent grade
A12(SO^)3 '18H 0, hereafter termed alum) and Purifloc A-23 (Dow Chemi-
cal Co.) were selected as destabilizing chemicals.  Purifloc A-23 is a
negatively-charged polyelectrolyte with a molecular weight in the order
of ten million (manufacturer's description).  Alum was used as the first
coagulant or filter-aid; Purifloc A-23 was added to destabilize further
the floes which were formed by alum addition.
     Alum stock solutions (31.5 gm/1) were prepared in five-gallon
carboys by dilution with. Chapel Hill tap water.  The alum solution was
then pumped to a second and separate compartment in the small influent
constant-head tank (Figure 2),  An appropriate quantity was withdrawn
to mix with the filter influent; the overflow from the constant-head
tank was returned to the carboy- containing the alum stock solution.
Purifloc A-23 stock solutions CO.1455 gms/1) were also stored in five-
gallon carboys.  To facilitate dissolving the polymer, sufficient pow-
dered Purifloc A-23 to prepare 19 liters of stock solution was added to
about 75 ml of methanol in a one-liter bottle.  While providing con-
stant agitation, 500 ml of tap water were added to the polymer-methan-
ol suspension.  This mixture waa stirred vigorously until the polymer
dissolved, after which, it was poured into the five-gallon carboy and
diluted to 19 liters with tap water.   During a filtration run, stock
polymer solution was pumped to a third and separate compartment In
the small constant-head tank (Figure 2).  An appropriate quantity was
withdrawn to add to the secondary effluent-alum, mixture.  Overflow
from the constant-head tank was returned to the carboy containing the
polymer stock solution.  The secondary effluent, alum, and polymer
flows were metered individually using flowmeters.  It was later found
that the methanol used to dissolve the polymer contributed soluble BOD
and TOG to the filter Influents.
     Provision was made to provide a period of slow mixing prior to
filtration.  The alum—secondary effluent mixture was allowed to flow
to a second and larger constant-head tank (Figure 2).  This tank was
divided into three compartments and equipped with a paddle stirrer.
                              22

-------
Flow was in series through the three compartments.  Depending upon the
number of filters in operation, the filtration rate, and the number
of compartments used, the flocculation period could be varied from 10
to 120 minutes.  Provision was also made to permit by-passing of the
flocculation tank; the latter procedure was used in most experiments.
Polymer was added to the effluent from the flocculation tank (or to the
by-passed secondary effluent-alum mixture) just prior to filtration
(Figure 2).
     Four pilot filters were constructed using plexiglas tubes having
an internal diameter of 5.5 inches.  Filter media were prepared from
crushed granite which was screened using sieves made from aluminum
afreets and a nail punch set.  Siave openings were uniform (1/32, 1/16,
3/32, 1/8, 5/32, 3/16, 1/4, 9/32, and 5/16 in., or 0.8, 1.6, 2.4, 3.2,
4.8, 6.4, 7.2, and 8.Q mm)..  Media were sized by using the two adjacent
sieve sizes and also by Hazen's count and weigh, method C21)•  A summary
of the. filter "beds and media sizes used in this research is presented
in Table 2.  For media larger than 3 mm, wall effects were probably not
negligible., so that the actual removal by full-scale filters could be
even better than that observed in the pilot experiments.
     Provision was made to operate the filter in both downflow and up-
flow directions.  Piezometer tubes for measuring head loss were located
above and below: the beds, and at several points within the beds.  Pro-
vision, for obtaining samples was made above and below the filters.
     Filtration, was. at a constant rate, usually 2 gpm/sq. ft.  The
flow rate through each filter was maintained constant using a float-
operated needle valve, controlled by a syphon C6> 22).
     Samples were obtained every half-hour from the secondary effluent,
the filter influents., aad the filter effluents.  Each sample was im-
mediately analysed for pH. and turbidity.  A Hack model 2100 turbidi-
meter was used for turbidity measurement.  Samples were then refrige-
rated and later analysed for total organic carbon  (TOG), five-day bio-
chemical oxygen demand  CBOD,.), suspended solids CSS), and total phos-
phorus  CTP).  The head  loss across each filter was  observed at half-
hour intervals.  Floe penetration was observed visually at hourly internals.
     TOG measurements vere performed with- a Beckman Model 915 two

                               23

-------
                                                   TABLE 2
                                       CHARACTERISTICS OF FILTER MEDIA
ro
Media
No,
1
2
3
4
5
6
7
Sieve Openings
(in.)
Passing
2/32
3/32
4/32
6/32
8/32
9/32
10/32
Retained
1/32
2/32
3/32
4/32
4/32
5/32
5/32 !
Media Size,
Hazen (21)
(mm)
1.65
2,36
3,08
4. 1)
5.9
6.3
7.5
Specific
Gravity
(gm/cu.cm)
2.64
2.64
2.64
2,64
2.64
2.64
2.64
Media
Depth
(in.)
36
36
36
34
33
32
30
Bed
Porosity
0.4
0.4
0.4
0.4
0.4
0.4
0,4

-------
channel carbon analyser using procedures prescribed by the manufacturer.
Measurements of BOD and SS were made in accordance with Standard
Methods (18).  Total phosphorus was determined by the stannous chloride
method using the Technicon Auto Analyser (23).

            Filtration of Calcium Phosphate Suspensions

     These experiments can be further subdivided into three parts:
(i) phosphate precipitation tests to evaluate the effectiveness of lime
under various conditions, (ii) coagulation tests to evaluate types and
dosages of polymers which could provide effective destabilization of
calcium phosphate suspensions, and (iii) filtration tests to evaluate
the effectiveness of these polymers for the removal of calcium phos-
phates from suspension by filtration.
Phosphate Precipitation Tests
     Precipitation tests were conducted to describe the influence of pH,
inorganic carbon, calcium, and fluoride on the removal of phosphate by
lime.  All experiments were conducted using deionized water and reagent
grade chemicals.  Initially, sufficient aliquots of stock solutions of
NaHC03, Ca(N03)2«4H20, KH^O^-aH,^ and NaF were added to deionized
water to give a phosphorus concentration of 10 rag P/l and specified con-
centrations of inorganic carbon, calcium, and fluoride.  The solution
was then transferred to 600 or 1000 ml beakers, after which the pH was
adjusted to the desired level with HC1 or NaOH and maintained constant
within + 0.1 pH units.  The resulting suspensions were rapidly stirred
for 2 minutes, and then slowly stirred for an additional 20 minutes un-
less the effects of time on precipitation were under consideration.
Finally, 30 minutes of quiesent settling were provided.  Two samples were
then withdrawn from each supernatant.  One sample was immediately fil-
tered through a membrane filter (0.45 y), after which the phosphorus re-
maining in both samples was determined using  the vanadomolybdophosphorlc
acid method  (18).
                                 25

-------
 Destabilization  Tests
      Conventional  jar  tests were used.  Polymers of several types and
 ranging  from  1 pg/1  to  100 mg/1 were added  to calcium phosphate suspen-
 sions.   Polymers were added either with the other reagents  (NaHCO ,
 KH2PO^'2H20,  etc.) or two minutes after these reagents had been mixed
 and rapidly stirred.  Two minutes of rapid  stirring were provided
 after polymer addition, followed by 20 minutes of slow stirring (floc-
 culation) and 30 minutes of settling were provided.  Residual phosphate
 with  and without membrane filtration was determined as described above.
      In  some  cases electrophoretic mobility measurements were made on
 the calcium phosphate suspensions, with and without added polymer.
 A glass Briggs cell was used and the procedures recommended by Black
 and Smith (31) were followed.
 Filtration Experiments
     The filtration apparatus used for filtering calcium phosphate sus-
 pensions was  adapted from that used for filtering latex suspensions
 (Figure 1).   Calcium phosphate suspensions were prepared and stored in
 a 50  gallon polyethylene tank prior to use.  Procedures used were
 essentially those described previously for the precipitation tests,
 save  that continuous air agitation was used to provide flocculation and
 to maintain the  precipitates in suspension.  Filter media were precoated
with polymer.   The dosages of polymer to be used were selected on the
basis of jar  tests.  One filter received no polymer after the start of
a run, one received a continuous dosage of the optimum concentration
determined in the jar tests, two filters were underdosed, and two  were
overdosed.  Filter media were uniform sand with a size of 0.9 mm;  bed
depth was 5.5  inches, bed porosity was 43 percent,  and the filtration
rate was 2 gpm/sq.  ft.
                                26

-------
                             SECTION V

                      RESULTS AND DISCUSSION

         Filtration and Deatabilization Experiments Using
                         Latex Suspensions

Filters with Uncoated Media
     Typical data obtained during experiments using uncoated filter
media are presented In Figures 3-A, B and C.  Residual turbidity in jar
tests is plotted as a function of polymer dosage (Fig. 3-A); effluent
quality and head loss are plotted as functions of filtration time (Figs.
3-B and 3-C, respectively).  In these experiments a suspension of .1 y
latex particles was prepared and the optimum dosage of PEI-18 for co-
agulating thi's suspension was determined to be .06 mg/1 from jar tests
(Fig. 3-A).  The latex suspension was then introduced into six identi-
cal filter beds containing uncoated glass beads.  The rate of flow con-
trollers for two filters ceased to function in the early stages of this
experiment, so that the results produced by these filters are not con-
sidered here.
     Filter 1 received no polymer throughout the duration of the run;
filter 4 received the optimum polymer dose as determined by the jar
test (0.06 mg/1); filter 3 was underdosed (.018 mg/1), and filter 5 was
overdosed (0.093 mg/1) for the main portion (0 < t < 328 min.) of the
experiment.  Near the end of the filter run (after 328 minutes of fil-
tration) , the polymer dosages were increased by 61 per cent, so that
filters 2, 4 and 5 then received 0.029, 0.096, and 0.145 mg/1 of poly-
mer respectively.
     As may be noted from Figs. 3-B and 3-C, filter 1 which received
no polymer also did not remove any latex particles from the suspension.
Soon after the beginning of the filtration cycle the latex concentra-
tion in the filter effluent approached the concentration of latex in
the influent.  No increase in head loss across the filter bed was
                                27

-------
          QI20
          CD
            100
            60

          J340
          ac.
                                             I
                  I0~*          10"'           I
                  DOSAGE OF POLYMER  (mg/l)
             dp= .1 microns
             Co*9>7 mq/l
             L = 5.5 in.
         Polymer = PEI-18
         POLYMER DOSE
         FILTER NO. I* NONE
            ii    it 2=0.018 mg/l
            •i    u 4=0,060  ••   -  O
                 5»0.093  11   -  n
       O-OO-O-O-
                   120    180    240    300    360
                    FILTRATION TIME (min.)
        * POLYMER DOSE WAS INCREASED BY 61% AT M 328 min.

Figure 3.   (A,B,C)-Comparison of Jar Test Results
            (A) with  Filter Performance,  Uncoated
            Media (BondC).
                     28

-------
observed during this seven hour run.
     Prior to changing the polymer dosage (t < 328 min.), the removal
efficiencies are filter 5 > A > 2 (Fig. 3-B).  Correspondingly, the
rate of head loss increase is filter 5 > 4 > 2 (Fig. 3-C).  The occur-
rence of a long ripening period during which the removal efficiencies
of filters 2, 4 and 5 continuously improved is also evident (Fig. 3-B).
This long ripening period would have obvious disadvantages in practice
and must be reduced or eliminated.
     Increasing the polymer dosage during the run produced rapid chan-
ges in the performance of these filters.  The rate of head loss in-
crease after changing the polymer dosage (t > 328 min.) is seen to be
filter 4 > 5 - 2  (Fig. 3-C).  The removal efficiency of filter 5 de-
teriorates near the end of the run  (Fig, 3-B).
     These results indicate that the role of particle attachment can be
dominant in the filtration process.  Unless provision is made for effi-
            i
cient particle attachment to the filter grains or to the particles pre-
viously deposited there, a filter bed will be very inefficient in re-
moving impurities from the filter influent.  It may be concluded that
the removal efficiency of a filter  first increases and then decreases
as the applied polymer dose is increased from zero.  This indicates
.that an optimum dosage of polymer for particle removal by filtration
does exist and that polymer underdosing and overdosing also occur.  In
this experiment using uncoated media it appears that the optimum poly-
mer dose in filtration (ca. 0.096 mg/1) is greater than the optimum
polymer dose in coagulation  (0.06 mg/1).  The shape of the experimental
curves in Figure  3-B indicates that if the experiment had been conti-
nued for a longer period of time, a "ripening effect" might have con-
tinued to the ;point that filter 4 would have produced the best efflu-
ent.  In other words,  the optimum polymer dose for particle removal in
filtration might  approach the optimum  dosage observed for coagulation,
as filtration time .proceeds.  Similar phenomena have been reported by
Tchobanoglous  (15).
Filters with Coated Media
     In order to  reduce  the long ripening period,  a series of  experiments
                               29

-------
was conducted in which the filter media were coated with polymer pri-
or to the beginning of the filtration cycle.  Data obtained in a typi-
cal experiment are presented in Figures 4-A, B and C.  All experimental
conditions were similar to those reported in Figure 3 except that a
different polymer (Cat-floe) was used and the filter media were pre-
coated.
     When no polymer was added to the influent of a precoated filter
bed (filter 1) the effluent concentration reached a plateau soon after
the commencement of the filtration cycle (Fig. 4-B).  The filtration
efficiency remained constant for a short period thereafter and then
rapidly deteriorated.  No noticeable head loss increase was observed.
Similar results have been reported by Yao (3, 5).  Filters which re-
ceived underdosed influent (filters 2 and 3) showed the same pattern
of performance.
     The. latex particles possess a negative charge in wat/er.  A resi-
dual negative charge persists in an underdosed suspension (6).  The
attachment of these negatively charged particles to the positively-
charged precoated filter grains is manifested by a rather efficient
filtration for a very short period at the beginning of the filtration
cycle..  Soon the precoat capacity for a "monolayer" of suspended parti-
cles is exhausted and the removal efficiency deteriorates.
     At the optimum polymer dose as determined by the jar tests
C.07 tug/I, Fig. 4-A) the effluent concentration Cfilter 4, Figure 4-B)
reaches a maximum soon after the.' initiation of the filtration cycle
and then quickly drops to a low value.  Filtration is seen to be so
effective that the 7.5 feet of available head are utilized in less
than three hours (Fig. 4-C).  It is significant to note that this oc-
curs even with, particles with, a size in the order of . ly» approximately
1/20QO of the pore openings in the filter bed.
     The. effluent concentrations of filters 5 and 6 rapidly reached
very high values and their removal efficiency remained poor (Fig. 4-B).
The increase in head loss across filters 5 and 6 was also small.  These
data clearly indicate that both underdosing and overdosing occur, that
                               30

-------
               ^ ^
               fi?
                         9.7mg/l
                       dp » O.I microns
                       POLYMER "CATFLOC
                                          I       10
                     DOSAGE  OF POLYMER (mg/l)
                                     FILTER SYMBOL POLYMER
                                       NO.         DOSE (mg/l)

                                       2  A	&  0.0014
                                       3  •	•  0.007
                                       4  O	O  0.07
                                       5  O	D  0.7
                                   4   6  A	A   7   B
                                      	1	1	
                                     1,2 and 3
                                         POLYMER » CATFLOC
                                               d » 0.397 mm
                                               L* 5.5 in.
                                               v*2gpm/tq.ft.
                                               f »0.36
                                               T «25°
                                                         C
                50
 100      ISO      200
FILTRATION TIME  (min.)
250
300
Figure 4.  (A,B,C) Comporison of Jar Test  Results (A)
           with Filter Performance (BandC),  Precooted
           Media.
                        31

-------
a polymer dosage which provides maximum particle removal by filtration
exists, that this polymer dosage when precoated filter beds are used
is equal to the optimum dosage determined in jar tests, and that Cat-
floc, an efficient coagulant for latex suspensions, is an efficient
filter-aid for the same suspension.  Many other experiments conducted
using various concentrations and sizes of latex particles confirmed
the validity of these conclusions.  The results of these experiments
can be found elsewhere (6).
Jar Test Anomalies
     While conducting a trial filtration run of a suspension having a
low turbidity, it was observed that a filter which had received an op-
timum polymer dosage determined by the jar test did not produce clear
effluent.  The sample volume used in each beaker in the jar test for
this experiment was 40 ml.  The jars were 100 ml beakers which had
been coated with Siliclad, the suspension had a concentration of 7.55
mg/1 of .ly latex, and the optimum polymer dosage for coagulation was
found to be about .07 mg/1 of PEI-18.  This was somewhat higher than
the expected value.  Another jar test was conducted with the same sus-
pension, but using a sample volume of 900 ml in 1000 ml beakers.  The
optimum polymer dose was found to be 0.025 mg/1 of PEI-18, considerably
lower than with the smaller beakers.  The results of these jar tests
are presented in Fig. 5-A.  Similar results were obtained when suspen-
                                                        i
sions containing small concentrations of 1.099 y latex particles were
used (6).
     The optimum polymer dosage necessary for the maximum particle re-
moval when filtering the above suspension of .1 y particles was deter-
mined by a pilot filter technique.  This technique uses the response
in filter performance to the changes in polymer dosages.  This is very
rapid and had a time lag of only about 5 minutes for the apparatus used
in these experiments.  The results of these experiments are shown on
Fig. 5-B.  It can be seen that the optimum polymer dosage necessary for
filtration is equal to the optimum dosage found from the jar tests
(Fig. 5-A) when the larger sample volume was used.  Thus, the equality
                                32

-------
      180


      160


   2! 140
   >-

   5 120
   CO

   § 100


   <  80
   (O
   ID
   OC
      40
       20
             I              I
Suspensions7.55mg/l, .lu Latex         A
   Polymer »PEI-18    r

         SYMBOLS (Figure A only)
  O Volume of Suspension in Each Jar *  40 ml
  A Volume of Suspension in Each Jar • 900 ml
        id"3            id"2          10"'
                 DOSAGE  OF POLYMER (mg/l)
o
z
                  L* 5.5 in.
             Polymer Dose mg/l
B
                                 .025 .012 .025  .068
                  60         120        180

                   FILTRATION  TIME (Min.)
                                         240
 Figure 5.  (A,B)  Comparison of Jar Tests (A)  and
            Pilot  Filter (B) for Determining the
            Optimum  Polymer Dose for Filtration.
                    33

-------
In optimum dosages for coagulation and filtration can be observed
if the jar tests are performed "correctly11.
     Some other investigators have also failed to observe an equality
in the optimum polymer dosage for coagulation and filtration.  For ex-
ample, Mints (24) has written, "It should be pointed out that the mini-
mum dose which ensures the required degree of clarification in filtra-
tion and the minimum dose for the formation of large quick falling floes
are not identical in most cases.  The former is usually smaller than
the latter and for the treatment of slightly turbid water may indeed
be several times smaller".  The discrepancy between Mints1 observation
and the results of this study can be due to the adsorption of polymer
onto the surfaces of glassware utilized in conducting jar tests.  The
surfaces of glass (silica) beakers used in this research for the jar
tests even when coated with chemicals such as Slliclad can compete with
the colloidal particles in adsorbing the polymer added to the jar for
particle destabilization.  Only a fraction of the total amount of poly-
mer added to a jar will be available to react with colloidal particles.
The magnitude of this "available" fraction of polymer depends on the
ratio of the surface area of the. beaker in contact with the suspension
to the surface area of the suspended particles in each beaker.  The
higher this ratio, the lower the fraction of polymer available for re-
action with particles.  This implies that the optimum polymer dosage
determined by jar tests can be higher than the actual dosage necessary
for optimum coagulation.  This effect would be more pronounced for
suspensions of low turbidity, where the total area of colloidal parti-
cles in the sample used for the jar test may have the same order of
magnitude as the beaker area in contact with the suspension.  The ef-
fect would also be pronounced if the polymer is adsorbed to a greater
extent on the beaker surfaces than on the colloidal particles,
The MechanisgL^of Polymer Action in Filtration
     To determine whether charge neutralization or  (and) bridging Is
the dominant mechanism by which polyelectrolytes affect filter per-
formance, the charges of the-latex particles and the various polymers
                                34

-------
used in this research were measured.   The charges due to the emulsi-
fier anion, the initiator, and the total charge (the sum of the emul-
sifier and initiator charges) for both .109 and 1.099 y particles are
presented in Table 3.  The charges of various polymers at pH = 8.2 as
determined by acid-base titrations are presented in Table 4.  In the
same table the optimum polymer dosages necessary for the coagulation
and filtration of a 48 mg/1 suspension of 1.099 y latex particles are
also shown.  The optimum dosages of all polymers except PEI-6 are about
equal.  The charge per unit weight of polymers except PEI-6 are also
almost equal.  The optimum dosage for coagulation using a series of
polyethylenimines has also been reported by Dixon et al. (25) to be
independent of molecular weight above a certain minimum molecular
weight.  This analysis indicates that charge interactions play a sig-
nificant role in the coagulation of latex particles by polyethyleni-
mine.
     The magnitude of the positive charge of the optimum dosages of
PEI-18 and the negative charge of the latex particles for some of the
experiments conducted in this research are compared in Table 3.  Even
if it is assumed that all of the polymer added to the system is ad-
sorbed on the latex particles, the data indicate that optimum coagu-
lation occurs and that particle restabilization commences before the
negative charges associated with the latex particles can be completely
neutralized by adsorbed cationic polymers.
     To provide additional evidence, the electrophoretic mobilities of
the latex particles were determined at several polymer dosages.  The
results are presented in Figs. 6 and 7.  Here the residual turbidity
of the supernatent in the jars and the mobility of the latex particles
are plotted as a function of the polymer dosage added to the latex
suspension.  The data indicate that optimum particle destabilization
occurs at negative mobility, confirming that complete charge neutrali-
zation is not required for effective coagulation.  Furthermore, the
data indicate that particle restabilization occurs before  the charge
on the latex particles has been reversed.  This phenomenon has also been
                                35

-------
                                                  TABLE  3
                                 LATEX CHARGE AND THE OPTIMUM POLYMER DOSE
Particle
Diameter
(Microns)
0.109
1.099
Emulsifier
Charge
ry
ycoul/cm
7.96
46.4
coul/gm
4.16
2.40
Residual
Charge
9
ycoul/cm
1.53
3.24
coul/gm2
0.802
0.168
Total
Charge
o
ycoul/cm
9.49
49.64
coul/gm
4.96
2.57
Ratio of
Polymer Charge
to Latex Charge
at Optimum Dose
0.5
0.2
CO
ON

-------
OJ
                                                  TABLE 4




                          CHARGE OF POLYETHYLENIMINE AND OPTIMUM DOSE AT pH = 8.2
Polymer
PEI-6
PEI-12
PEI-18
PEI-600
PEI-1000
Molecular
Weight
600
1200
1800
40-60,000
50-100,000
Charge at pH = 8.2
(Coulomb/gm)
9.3 x 102
7.9 x 102
7.6 x 102
7.4 x 102

Optimum Dose (mg/5,)
to Coagulate a Latex
Suspension
(l.lu, 48 n«/A)
0.050
0.029
0.032
0.024
0.025

-------
*> -0-5

    -1.0

II
i~
    -1.3
    -2.0
    -2.5
    -3.0
                     0.20
                 DOSAGE OF POLYMER (mg/l)
                                           0.30
    Figure 6.  Effects of PEI-18 on Residuol
              Turbidity (A) and Electrophoretic
              Mobility (B) of 0.109 p. Latex
              Suspension.
                      38

-------
  120


  100
   80
a
   60
   40
o
13  20
                             0.05
  -8.0
     0.00                     0.05
            DOSAGE OF POLYMER (mg /1}

 Figure 7.  Effects of  PEI-18 on Residue!
            Turbidity (A)  and Electrophoretic
            Mobility (B) of 1.099/1  Latex
            Suspension.
                   39

-------
observed by many others in several coagulant-colloid systems (e.g., 26)•
     These findings indicate that charge neutralization is not the sole
mechanism by which polyethylenimine destabilizes latex particles, since
optimum coagulation did not occur at zero mobility.  However, the close
correlation between the optimum polymer dosages and the charge per unit
weight of polymers (Table 4) suggests that the charge interactions are
significant.  Theae results are consistent with the following postulate.
Segments of polymer molecules are adsorbed onto the surfaces of latex
particles by electrostatic and chemical interactions between the posi-
tive sites of the polymer and the negative sites of the latex, while
the remainder of the polymer molecules extend into the solution.  These
extended positively charged segments will be adsorbed onto the free ne-
gative sites of other particles when the particles are brought in close
proximity.  The polymer molecules provide bridges which enhance the
attachment of the colloidal particles to each other.
     It is generally accepted that the polymer molecule should have
a rather large size (greater than, the thickness of the diffuse layer)
to act as a bridge in bringing about particle destabilizatlon.  Howev-
er, it should be noted that the adsorption of the cationic polymers on
negative colloids reduces the effective, charge of the colloidal parti-
cles and therefore also reduces the thickness of the double layer sur-
rounding such, particles.  It may also alter the van der Waals attractive
forces.  It is plausible that bridges can be formed even by low mole-
cular weight polymers in such systems.  Alternatively, steric effects
can produce restabilization.
     These conclusions are in accord with the findings of Dixon et al.
(25) who studied the coagulation of silica suspensions by polyethyl-
enimines., and Black et al.  C27), who investigated the coagulation of
clay suspensions with. Cat-floe.
     The high dosage of PEI-6 (Table 3) may be explained by considering
that the low molecular weight polymer may not be completely adsorbed
on. the latex particles.  Thus, the amount of PEI-6 which, must be added
to achieve a certain coverage of the latex surface can be greater than
the corresponding value for larger polymers which, are more completely
                               40

-------
adsorbed.  This is also in accordance with the findings of Dixon et al.
(25).
Stoichiometry in Filtration
      The results of experiments conducted to test for Stoichiometry are
presented in Fig. 8.  The optimum dosage of the polymer (mg/1 PEI-18)
is plotted as a function of the concentration of suspended particles
(mg/1).  A linear relationship for both 0.1 and 1.1 y particles is ob-
served.  Again, a similarity between filtration and coagulation is ob-
served .
      The data presented in Fig. 8 indicate that the optimum polymer do-
sages required for coagulating suspensions of different particle size
but with equal concentration of particle surface are not equal.  For
the same weight concentration, a suspension of 0.1 P latex spheres will
have a surface concentration of (1.1/0.1) or 11 times that of a suspen-
sion of 1.1 y latex spheres.  However, a suspension of .1 y latex par-
ticles would need only about one-half of the polymer which is necessary
for optimum coagulation of a suspension of 1.1 V latex particles at
an identical particle surface concentration.  This result is in disagree-
ment with the findings of Black and Vilaret  (28) who studied the coagu-
lation of latex suspensions with Cat-floe.  These investigators obser-
ved a  linear relationship between the optimum polymer dosage and latex
particle surface concentration, regardless of particle size.  This lat-
ter finding seems questionable in view of the fact that the total charge
per unit area of the latex particles increases markedly as particle  size
increases  (Table 3).  The same trend in the residual charge density  of
the latex particles has been demonstrated by Vanderhoff et al.  (16).
The discrepancy may be due to inaccuracies in determining the optimum
polymer dosages in jar tests.  Alternatively, Cat-floe may interact
with and adsorb on  the surface of the latex particles in a manner which
is not primarily dependent upon electrostatic effects.
Molecular Weight of the Polymer and Filter Performance
       The results of an experiment designed  to evaluate the influence
of molecular weight on the effectiveness of polymers as filter-aids  are
                                41

-------
                       .20
ro
0»
E

tr

5

o
GL
                        .15
                        .10
                     LJ
                     O
                       -05
                     Q.
                     O
                                  a dp=0.lu
                                  o dp= l.lu
                                     10         20        30        4O
                                CONCENTRATION OF LATEX SUSPENSION  (mg/l)


                       Figure 8.  Stoichiometry in Filtration: Optimum Polymer
                                 Dosage (PEI-18) as a Function of Colloid
                                 Concentration.
                                                        50

-------
Presented in Figure  9.  A  suspension of 1.1 y  latex particles at a
concentration of 48  mg/1 was used as the filter influent.  The opti-
mum dosages of five  homologs of polyethylenimine were determined by
the pilot filtration technique  (Table 4).  Five shallow precoated fil-
ter beds  (1.4 inch deep) were used, each of which received the latex
suspension and one of the  polyethylenimine homologs at the correspond-
ing optimum dosage.
     The removal efficiencies slightly increase as the molecu-
lar weight of the applied  polymers increase, except for filter 3 (Fig.
9).  A second experiment using only filter 3 produced results which
are consistent with  this observed slight increase in removal efficiency
with increasing molecular  weight.  The results presented for filter 3
in Figure 9 were probably  due to poor experimental technique, such as
improper preparation of the stock polymer solution.  The slight im-
provement in removal efficiency as the molecular weights of polymers
increases is consistent with, the head loss data and with visual obser-
vation of the filter beds.  The rates of head loss development across
the filters increase as the molecular weights of the applied polymers
increase except for  filter 3 (Fig. 9).  The depth, of significant par-
ticle penetration into the filter bed was observed to decrease with in-
creasing polymer molecular weight.  Particles were removed within a
very thin top layer  to the filter bed when PEI-1000 (molecular weight -
50-100,000.) was used.  At  the other extreme, when PEI-6 (molecular
weight « 600) was used, the particles penetrated into deeper layers.
    particle penetrations,  into filter beds when using PEI-18 and PEI-6QO
      have intermediate molecular weights were observed to be between
these two extremes.  Based on these results it is concluded that when
polymers, of this type, are  applied at the optimum dosage in filtration,
the efficiency of particle attachment increases as the molecular weight
o£ the applied homolog of polymer is increased.
.Suspensions of Low Particle Surface Concentration
     The coagulation of suspensions containing low concentrations of
suspended particles  generally have been found to be quite difficult.
Experimental results presented in Figure 10-A illustrate this problem.
                               43

-------
    40 r
                          dp* Up
                          c0= 48mg/l
                           L= 1.4 In.
     0

    80



    60
 3 40
 LJ
 X
    20
-Poly-
 mer
 Do**'
 (rog/l)
Filter No.2 =.050 PEI-6
 ,.  ..  3« ,029 PEI-12
 »  ii  4* .032 PEI-18
 n  n  Ss.025 PEI-600
 n  «  6s.025 PEI-IOOO
                                   6
                   60           120
                FILTRATION  TIME  (Min.)
Figure  9.  Effects  of  Molecular  Weight
           of Polymer on  Filter  Performance
           at the Optimum Polymer  Dosage.
                  44

-------
        120
        IOO
      m
      oc 80
      (O
      ui
        60
        40
  _L
            SUSPENSION* 14.4
              POLYMER: PEI-18
                   dp =7,6/1
I           I
45min
STIRRING
            6hr. STIRRING
                                               _L
J_
                       I0~2         10"'          1           10
                             DOSAGE  OF POLYMER (mg/l)
         3
                   dp*7.6/i,
                   C0sl4.7mg/t
                    L« 5.5 in.
      o
      2
      X
            POLYMER DOSE (PEI-18)  SYMBOL
           h FILTER WO. I'NoM         9
               -   « 2 = 0.0014 mg/l    A
               N   » 3*0.0068  H     •
               »   « 4*O068   «
               »   « 5= 0.545   -
                   .. 6= 5.450   »
                B
                60    120   180   240   300   360
                            FILTRATION TIME (min.)
                     420    480   540
Figure  10.  (A,B,C) - Effects of Polymer on Coogulotion (A) and
            Filtration (B,C) of o Low Turbidity  Suspension.

-------
Here a suspension of 7.6 y latex particles at a concentration of 14.7
mg/1 was treated with PEI-18.  The coagulation of this water was quite
slow.  The suspension treated with the proper amount of the polymer re-
quired six hours of stirring before any significant coagulation could
be observed.  This problem arises from the low rate of interparticle
contacts in this system; in other words, the process is limited by
mass transport.
      Data presented in Figures 10-B and 10-C, however, indicate clear-
ly that such a suspension can be easily and effectively filtered.  The
data are consistent with the prediction of Yao's transport model for
water filtration (3, 5) in which the transport efficiency is considered
independent of the particle concentration.  The efficiency of coagula-
tion, however, depends markedly on particle concentration.  Therefore,
it is concluded that the direct filtration of waters containing low con-
centrations of particles, in contrast to their coagulation, is quite
effective.  This concept already has been put to practical use in the
field by others (29).
      It is useful to note that the filter which did not receive any
polymer dosage except the precoat (filter 1) is as efficient as filter
4 which received the optimum polymer dosage, while the head loss across
filter 1 was much smaller than that of filter 4 (Fig. 10-B, C).  This
indicates that when suspensions of low turbidity are filtered through a
precoated filter bed, it may be profitable not to add any polymer to the
filter influent until the capacity of the precoat is almost exhausted.
This procedure would reduce the rate of head loss development and thus
provide a longer filter run.
Suspended Particle Size and Filter Performance
      Yao's theoretical and experimental studies showed that the size
of the suspended particles affects the filter removal efficiency mark-
edly (3, 4).  To evaluate the validity of this prediction when polymeric
filter-aids are continually added to the filter influent an experiment
was conducted in which three suspensions of approximately equal concen-
tration of .109, 1.099 and 7.6 y latex particles were filtered through
three shallow filter beds (depth =0.8 inch).  The results of these
                               46

-------
 filter runs are presented in Fig.  11.   It is seen that  the  trend in re-
 moval efficiency as a function of  particle size is in qualitative agree-
 ment  with the prediction of Yao's  transport study.   The removal  effici-
 ency  for  filtering suspensions of  .109  }J  latex particles is  rather high
 and remains high until the end of  the experiment when all of the 85
 inches of available head are exhausted.   Filtration of  the  suspension
 of 1.099  p  latex particles is the  least efficient and the breakthrough
 is observed at a head loss of 5 inches.   Furthermore, filtration of 7.6 y
 latex suspensions produces the best  removal efficiency.   Similar trends
 of filtration efficiency as a function of particle  size  have been ob-
 served in aerosol filtration (8, 30).
       Tht head loss data (Fig.  11) show a remarkable  dependence  upon the
 size  of the suspended particles.   Analysis of  the results of  other ex-
 periments conducted in this research indicates  a similar  dependence of
 head  loss on suspended particle size (6).   Such analysis  indicates  that
 for any given amount of cumulative particle  removal,  the  head losses
 across filters receiving suspensions of .1 y latex  particles at  the op-
 timum polymer dosages  are  much greater than  the  corresponding head  loss-
 es when suspensions of  1.099  and 7.6 u latex particles are filtered.
       A plausible  explanation for  the dependence  of head  loss across a
 filter bed  upon the size of  the suspended  particles is that suspended
 particles  treated  with  the  optimum polymer dosage have a  tendency  to be
 removed within the very top layer  of the  filter bed.  This can cause the
 formation of  a surface  mat which is  responsible for rapid head loss de-
velopment.  Under  such  circumstances the particle deposit (or the sur-
 face mat) acts  as  the filtering medium except for a very short period
at the beginning of  the  filter run.  A filter mat which is formed from
 suspended particles would show a resistance to flow which is an inverse
 function of the  size of  the suspended particles.  The formation of a
surface mat and  the consequent rapid rate of head loss buildup is one of
the main drawbacks of polymer-aided filtration.  The prevention of sur-
face mat formation has practical significance.
      The formation of mats when filtering suspensions of .1 y latex
particles could not be prevented even at flow rates as high as 10 gpm/sq.
                                47

-------
                    O dp=.l/x, C0=50mg/l
                      L=.8in.
                      POLYMER =.176 mg/l PEI-18 -
                           ,  C0=48mg/l
                      L= .8 in.
                      POLYMER = .032 mg/l PEI-18
                      dp= 7.6/x, C0 =52mg/l
                      L=.8in
                      POLYMER = .024 mg/l PEI-18
                  60           120
              FILTRATION TIME (Minutes)
Figure II.   Effects of Suspended  Particle
            Size on Filter Performance ot
            the Optimum  Polymer Dosage.
180
                   48

-------
 ft.  The rate of head loss development was observed to be rapid and ex-
 ponential while the removal efficiency remained quite high.  In contrast,
 the use of larger filter grains was found to be effective in reducing
 °r even eliminating the mat formation.  Although this retardation
 °f head loss build-up was associated with deterioration in removal ef-
 ficiency, it seems plausible that efficient particle removal without
 excessive head-loss development can be obtained by use of deep filter
 beds of large grains even when suspensions of sub-micron particles are
 to be filtered.  It is also plausible that a short period of floccula-
 tion to increase the size of sub-micron particles before reaching the
 filter can reduce the rate of head loss development.

            Filtration of Trickling Filter Effluent

laboratory Studies
     Conventional wastewater treatment plants generally remove from 55
 to 95% of the BOD and suspended matter from the raw wastewater.  A major
 fraction of the remaining impurities is in colloidal form.  Therefore,
 the knowledge obtained in this study regarding the filtration of colloidal
 suspensions should be, at least in principle, applicable to the further
 treatment of conventionally treated wastewater by filtration using poly-
meric filter aids.
     Preliminary filter runs using trickling filter effluent without
chemical pretreatment produced very low removals of turbidity using 0.8
""a glass beads in 5.5 inch deep filter beds.   Results of the filtration
°f the effluent from the Mason Farm Wastewater Treatment Plant, Chapel
Sill, N.C.  using Prima-floc C-7 as a filter aid are presented in Fig.
12.   In this experiment four filter beds (1,  3, 4 and 5) containing sand
with a geometric mean diameter of 1.3 mm were precoated with a concentra-
ted polymer solution;  the depth of each filter bed was 5.5 inches.   Filter
1 did not receive any additional polymer and  served as a blank.  Filter
4 received waste treated with the optimum polymer dosage determined from
    tests (14.2 mg/1).   Filters 3 and 5 were  underdosed (2.87 mg/1)  and

-------
   140
II"
£w
    80
UJ
cc
    40
 o   160
 z *""*
 z£ 140
 35 60
 u5
 2^ 40
 Is 20
 o
                                            0 10 20  30 40 50
                                           FILTRATION TIME (min-1
             10         100       1,000
           DOSAGE OF POLYMER  (mg/l)
  80
                           760
340

O
SUSPENSION :
SECONDARY EFFLUENT

POLYMER:
PRIMAFLOC C-7
        0 10 20 30  40 50
      FILTRATION TIME (min.)
          20    40   60
        FILTRATION TIME (min.)
 Figure 12. (A,B,C,D)- Effects of Polymer on Coogulotion (A)
           ond  Filtrotion (B,C, D) of o Secondory  Effluent
           from  Mason  Farm Wastewater  Treatment Plant.
                           50

-------
 overdosed  (71.2 mg/1),  respectively.  The  similarity between the results
 of  jar  tests and  filtration  can be  seen again from  these results.  Filter
 1 which did not receive any  polymer except  the precoat showed a very
 low efficiency  (about 20%) in  terms of the  removal  of turbidity and to-
 tal organic carbon.  No significant head loss development across
 this filter was observed.  The turbidity reduction  achieved by filter
 3  (the  underdosed filter) and  the corresponding head loss were very close
 to  those of filter 1.   The effluent of filter 3 does contain more organic
 carbon  than the untreated wastewater influent.  This may be due to or-
 ganics  in  the polymer solution.  A  greater  increase in TOC in the efflu-
 ent of  the overdosed filter  (no. 5) was observed.   The turbidity reduc-
 tion achieved by  this filter was also poor.
     Filter 4 which received the optimum polymer dosage as determined
 from jar test data showed the best  removal  efficiency (about 60%) both
 in  terms of turbidity and total organic carbon.  It also had the highest
 rate of head loss  increase.
     Economic considerations can be a drawback for wastewater filtration.
 As can be  inferred from Fig. 12, the optimum polymer dosage required
 for coagulation or filtration of the conventionally treated wastewater
 is rather high (14.2 mg/1 in this case).   At the present level of poly-
 mer cost (about $1 per  pound) the application of Primafloc C-7 at a do-
 sage of 15 mg/1 would result in chemical costs of about 12 cents per
 thousand gallons of waste to be treated and so is not feasible at pre-
 sent.  However, the number of polymers commercially available is numerous
 and it may be possible  to find or develop a polymer which would be more
 acceptable.
     The rapid increase in head loss is another drawback for polymer-
aided filtration of conventionally-treated wastewater.   It might seem
that the removal of significant amounts of large particles could be re-
 sponsible for this rapid head loss development by filling and blocking
 the pores in the bed.  A comparison of results obtained by conducting
jar tests on wastewater treatment plant effluent (Fig.  12-A) and on a
suspension of 0.1  y latex particles (Fig.  3-A)  provided another plausible
                                51

-------
explanation for, and perhaps a key to, the solution of this head loss
problem.
     As can be seen from Figs. 12-A and 3-A, in both cases an increase
in residual absorbance is observed at polymer dosages surrounding the op£
mum polymer dosage.  This phenomenon is due to the growth in the size of
sub-micron particles (6).  This comparison suggests that the majority of
the colloidal impurities in trickling filter effluents are sub-micron
in size.  In this connection it is useful to note that the head loss
development when suspensions of 0.1 micron latex particles were filtered
was very rapid CFigure 3-C, 4-C).  The similar rapid head loss build-up
which was observed when the conventionally-treated wastewater was fil-
tered can thus be attributed to the existence of sub-micron colloidal
particles in wastewater treatment plant effluent.
gilot Plant Studies
     These experiments can be subdivided into three areas for discussion:
(i) destabilization studies, (ii) filtration studies dealing with pre-
treatment, and (iii) filtration studies dealing with filter characteris-
tics.  Experimental results are presented and discussed in this perspec-
tive.
Destabilizatiem. Studies
     Several anionic polymers were tested as primary coagulants using
jar tests.  The effects, of calcium ions,  pH, and flocculation period on
the effectiveness of these polymers were also evaluated.   Regardless of
the combination of anionic polymer type and dosage,  [Ca^+], pH, and
flocculation period, effective coagulation was not observed.
     Alum was investigated as a primary coagulant for trickling filter
effluent.   Reaulta of a typical jar test  are presented in Figure 13.
Residual turbidity is plotted as a function of alum dose.  Data obtained
in another jar test for the removal of 5-day BOD, TOG, SS,  and TP are
presented in Figure 14.  An optimum alum dose is observed (Figs. 13 and
14).   In these and most other tests this  optimum dose was found to be
about 150 to 160 mg/1 tAl2(SOA)3-18H20).   Floe quality Cslze and settling
characteristics)  was especially poor in the underdosed and overdosed
                               52

-------
             50
100
 150       200
ALUM DOSE (ppm)
250
300
350
Figure 13.  Effects of Alum on  Coagulation of Secondary Effluent.  Residual
            Turbidity  vs. Alum Dose.

-------
                   100      150      200
                     ALUM DOSE (ppm)
                                 250
300
Figure 14.
Effects of Alum  on Coagulation of Secondary
Effluent.  Residual BOD5, TOC, SS and TP
vs. Alum  Dose.
                       54

-------
regions.  Even at the optimum alum dose the floe did not settle well.
Attempts  to  lower the optimum alum dose and to improve floe character-
istics by changing the pH were unsuccessful.
     Preliminary filter runs were made using the optimum alum dose,
The floes which were produced penetrated the filters very easily, and
filter runs  were terminated in an hour or less because of complete
breakthrough.  To improve the ability of the pilot filters to remove the
alum-treated secondary effluent, it was decided to investigate the use
of polymers  as secondary coagulants.  Again, jar tests were made to de-
termine the  types and dosages of polymers which had potential for fil-
tration.
     Results of jar tests using Purifloc A-23 as a secondary coagulant
are presented in Figure 15.  Residual turbidity is plotted as a function
of polymer dose (mg/1, log scale).  In these tests all jars received the
optimum alum dose (in this case 150 mg/1).  After two minutes of rapid
stirring, the desired polymer dosage was added, after which the conven-
tional jar test procedure was followed.  Some slight improvements in
residual  turbidity were obtained.  At a polymer dosage of 1 mg/1, tur-
bidity was 1 jtu, SS were 1 mg/1, and TP was 0.4 mg/1.  Most dramatic
changes occurred in the appearance of the floes.  For polymer dosages
between 0.5  and 20 mg/1, large and rapidly settling floes were formed.
Typical of polymer coagulation, regions of underdosing and overdosing
were observed (Fig.  15).  Based on these results, Purifloc A-23 was se-
lected for further study in filtration tests.
Effects of Pretreatment on Filtration
     Results of experiments using alum plus polymer are presented in Fi-
gures 16  to  19.  Each figure contains results using a different media
size.  Residual turbidity (log scale to delineate differences)  and head
loss are plotted as functions of filtration time.  Residual turbidity is
expressed as the ratio of the filter effluent turbidity to the turbidity
of the secondary effluent (per cent).  Alum dose is constant (150 mg/1);
polymer dosage was varied from filter to filter within a given run.   Media
size was varied from run to run; four sizes ranging from 1.65 mm to 4.08

-------
  8
 3

56



b
Q

CD
DC
                         Alum = ISOppm
                                                        /  -I
                I  I  I
    CJ

    O
in
O
« (O f^ 00 0>O
6 d o 6 d_;
                                  CM
                                       10
o
(M
8   § 2
                          DOSAGE OF PURIFLOC A-23  (ppm)


  Figure 15.    Effects of Purifloc  A-23 on Coogulotion of on  Alum-

               treoted Secondory Effluent.  Residual Turbidity vs.

               Polymer  Dose.

-------
Ul
                                                    A -
                                     0.2 ppm
                                       d= 1.65 mm
                                         A-23do»*
                                    Alum = 150 ppm
                                      0.5 ppm
                        1234
                            FILTRATION TIME (Hr».)
12345
 FILTRATION TIME (Hrs)
                      Figure 16.  Effects of  Purifloc  A-23 on  Filter  Performonce.

-------
00
                                                      A  -
                                        Incrtas* polymer
                                          dos« by 100%
                                               1.0 ppm
                                        ppm - A-23 do««
                                       Alum «ISO ppm
                                 2        3
                             FILTRATION TIME (Hrt.)
                                                                       100
                                                                        80
                                                                        60
111
x 40
                                                                        20
                                                                                 1       1
                                  B
                                                                                  -f  I.Opprn
            (234
              FILTRATION TIME (Mrs.)
                      Figure  17.  Effects of  Purl floe  A-23 on  Filter  Performance.

-------
                                                               100
Ui
vo
IU
9
_ 8
^ 7
5* i

t 5
Q
54:
QC
?3

_J
<
D 0
0 ^

-------
                                            100
                 d = 4.08 mm
               ppm = A-23 dose
              Alum = ISO ppm
           2       3
       FILTRATION TIME (Hrs.)
                                                01234
                                                    FILTRATION  TIME  (Mrs.)
Figure 19.  Effects of  Purifloc  A-23 on Filter Performance

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 nan were used.
      Polymer applications ranged from underdosing up  to  the lower end
 of the optimum region for coagulation (Figure 15).  Removal is  observed
 to be dependent upon polymer dose while effects  of media size on removal
 are slight  (Figs.  16 to  19).  In all cases  a  ripening period exists;
 filter efficiency  improves at the start of  a  run, reaches a constant
 level and then, if sufficient time is provided,  it deteriorates.   The
 initial ripening period  is probably due to  less  than  complete attach-
 ment of the  suspended particles  to the media  grains.   After the initial
 deposit is accumulated,  the attachment of newly  applied  particles to
 similar ones previously  retained In the bed is more effective.
      A simple  experiment emphasizing the importance of the chemistry
 of the system  is shown In Figure 17.   One filter receiving a continuous
 polymer dosage of  0.5 mg/1 broke through after 2.5 hours  of operation.
 At that time 55 per  cent of the  turbidity of  the  secondary effluent
 was  passing  the filters.   The applied polymer dose was then in-
 creased to 1.0 mg/1,  in  the optimum region  of the jar  tests.  Within  an
 hour  the effluent  turbidity fell to  14  per  cent, and in another half
 hour was reduced to  4 per cent.   At  this time the available head  loss
 was  exhausted.
     For these filter beds,  the  use  of  effective destabilizatlon  caused
 rapid  and excessive  head loss.   The  rate of head loss increase depended
 upon the polymer dosage.  Unlike removal efficiency,  however, the rate
 of head loss is  also  very dependent  upon media size.   Larger media pro-
 duce, lower rates of head  loss  increase while having only minor effects on
 effluent  quality.  To  investigate further the trade-offs between pre-
 treatment and filter  characteristics, a series of experiments using se-
veral media sizes was conducted.
Effects of Filter Characteristics
     The results of experiments In which, media size was varied are sum-
marized  in Figure 2.0.  Head loss  is plotted as a function of filtration
 time for seven sizes of filter media.  The  optimum alum dose for runs
using 1.65,  2.36, 3.08, and 4,08  mm media was  150 mg/1.  The optimum
alum dose for a second run with 4.08 mm media  and also for filters using
                              61

-------
to
                          2.36mm
                             I
                                                                 A-23 s 1.0 ppm
                                                                  Alum = 150 ppm (
                                                                  Alum - 75-125 ppm (
                                                                   mm - Medio size
                                       4.0    5.0   6.0    7.0    SO
                                          FILTRATION TIME (Mrs.)
         Figure 20.  Effects of Media Size on Filter Performance.  Head Loss vs. Filtration Time.

-------
5.9, 6.3, and 7.5 mm media varied from 75 to 125 mg/1 during the course
of the run.  For all experiments a polymer dosage of 1.0 mg/1 Purifloc
A-23 was used.  As expected, the head loss increase during filtration
decreases with increasing media size.  Differences between the two runs
using 4.08 nan are ascribed to the different alum dosages required.  These
head loss data will be discussed in a different perspective subsequently.
Here one can note that filters using small media (1.65 mm is this case)
will have their runs terminated due to utilization of available head,
while filters using larger media (7.5 mm in this case) may have their
runs terminated because of poor effluent quality.
     The residual turbidity (jtu, log scale) observed in these experi-
ments is plotted as a function of filtration time in Figure 21.  In this
case removal is only moderately dependent upon media size.  In all cases
a ripening period occurs.  The upset after 5 hours for the 7.5 mm bed is
probably due to an increase in the alum dose from 75 to 125 mg/1 at that
time.  An increase in the polymer dose after 10 hours provided immediate
improvement, probably because the 1.0 mg/1 dose of Purifloc A-23 is at
the low end of the optimum region (Fig. 15).  These data are considered
again in a different perspective in the following discussion.
Procedures for Filter Design
     Filter design involves consideration of the quantity and quality
of water produced, and of the costs of this production.  Conventionally,
rather standardized filters are specified (e.g., filtration rate -
2 gpm/sq ft, bed depth = 24 inches, media size = 0.6 mm, available head
loss » 8 feet).  The operator is then required to produce a desired
quantity and quality of finished water by adjusting the pretreatment of
the water prior to filtration.  Effective destabilization in pretreat-
ment can. reduce water production by shortening filter runs through rapid
head loss buildup, while poor destabilization can impair water quality
and hence reduce water production by the breakthrough of solids in the
filter effluent.  In most cases an optimal (least sort) combination of
pretreatment and filter costs to produce a desired effluent quality is
not obtained, or even sought.

-------
  60
  50

  40
  30
 T    I     1

   I    I
I
I
 r
I
i
i
\
I
T
                    1    I    I    I
                     Polymer incrtose
                         by 30%
                    E    E  I E    E
                                               o
                                               o
                                    d = 1.65 mm
                                    d = 2.36 mm
                                    d = 3.08 mm
                                    d s 4.08 mm
                                    d = 4.08mm
                                  • d = 5.9mm
                                  A d = 6.3 mm
                                  A d = 75 mm
                        E= Secondery Effluent
                        I = Secondory Effluent + Alum.
                                       _L
                                   t
                         L
                        I
                         45678
                       FILTRATION  TIME  (Mrs.)
                                        10
                             II
                                                 ]
Figure  21.
Effects  of  Media Size on Filter Performance.
Residual Turbidity  vs. Filtration Time.
                            64

-------
     Now destabilization in pretreatment is difficult to vary gradually.
Coagulants tend to either work or not work.  In contrast, particle trans-
port in filter beds can be varied continuously over a wide range by
changes in filtration rate and media size.  Conventional filter design
specifies what is easy to vary (particle transport), and leaves unre-
solved what is difficult to control (particle destabilization).  It is
useful here to consider a reversal of this procedure—one could specify
an effective destabilization procedure and then design a filter to pro-
duce a desired quantity and quality of water using this pretreatment.  By
considering several pretreatment procedures (together with their asso-
ciated filter designs), the least cost combination of filter and pre-
treatment costs could be selected.  To implement this approach, experi-
ments are needed.  The data obtained in this research will be used to
illustrate this approach.
     Length of filter run is plotted as a function of media size in
Figure 22.  Pretreatment consisted of 150 mg/1 of alum followed by 1.0
mg/1 of Purifloc A-23.  The filtration rate was 2 gpm/sq. ft.  Filter
runs were terminated because the available head loss (80 inches) was ex-
ceeded, or because the effluent quality exceeded 10 jtu.  An optimum
media size of about 5 mm exists for this pretreatment condition (Fig. 22).
For smaller media, the runs were terminated because of head loss buildup;
for larger media the runs were terminated because of poor effluent qua-
lity.  The maximum length of run was 11 hours,  corresponding to 1320
gals/sq. ft.  of filter area.
     Based on these results the following experimental procedure is sug-
gested for consideration in filter design:
     1.  Select a suitable pretreatment procedure using jar tests.  Deter-
         mine a desirable type and concentration of destabilizing chemical,
         or a combination of chemicals*
     2.  Using this pretreatment  procedure, evaluate the effects of media
         size using pilot filters at a constant filtration rate.  If de-
         sired, consider dual and multimedia beds,  biflow filtration, etc.
     3.  Repeat (2)  using other filtration  rates.
                                 65

-------
  12
  ti
  10
        Run Term i no fed by
        Utilization  of  Available
        Head (80 in.)
                      H
                  H
Run Terminated by
Breakthrough ( Filter
Effluent Turbidity >
     lOjtu)
                                    Optimum  Media
                                    Size = 5 mm
                                  Alum = 150 ppm
                                  A-23 * 1.0 ppm
                                      v = 2 gpm/ sq.ft.
                          4          6
                         MEDIA SIZE (mm)
         8
10
Figure 22.  Determination of Optimum Media Size
                         66

-------
     4.  Considering the results of (2) and (3), select the combination
         of media size and filtration rate that provides maximum filtered
         water production given constraints of available head and desired
         effluent quality.
     5.  If desired, use the results of (2) and (3) to determine the ef-
         fects of design head and effluent criteria on the costs of the
         process.
     6.  Design suitable backwash facilities.   For larger media this can
         require air wash.
     7.  Repeat steps (1) through (6) for other suitable pretreatment
         procedures.
     8.  Compare the costs of each combination of pretreatment, filter,
         and backwashing system.  Select the final design, considering
         also such factors as variability in raw water quality.
     This general approach requires experimentation for design, and is
more time-consuming and expensive for the design engineer.  It adds ex-
perimentation at the pilot plant level prior to design, in order to re-
duce experimentation at the full-scale plant level after design and con-
struction.  It shifts some of the responsibility for pretreatment from
the operator to the designer.  It may also provide for more effective
operation by selecting a pretreatment process  that will be effective in
destabilizatlon (recall that destabilization is hard to control) and pro-
viding a filter that is tailored to this pretreatment (recall that parti-
cle transport is more readily controlled).

            Filtration of Calcium Phosphate Suspensions

Coagulation Studies
     Jar tests were conducted to determine the feasibility of using poly-
mere as filter aids in the direct filtration of suspensions of calcium
phosphate precipitates.  Results of experiments using a cationic polymer
(Cat-floe) are presented in Figure 23.  Residual phosphorus (per cent) is
plotted as a function of polymer dosage (mg/1, log scale).  Phosphorus
concentrations present in the supernatent after settling (3.11 mg P/l)
or in the filtrate after settling and membrane filtration (2.71 mg P/l)
                                 6.7

-------
                     120
oo
                                                        INITIAL CONC
                                                            {mg/0
                                       Inorganic C
                                                  POLYMER = CAT-FLOC
                                                               Settled,  P-3.llmg/l at
                                                               Polymer Dosage = 0
                                                  Filtered, P=2.7I mg/t at Polymer Dosage-O
                                                         I           I
                                             1.0"'         I          10
                                             POLYMER DOSAGE (mg/l)
100
1000
                           23.  Effecfs of  Cat-Floe on the Coagulation of Calcium  Phosphate

-------
when no polymer was added have been used to calculate the percentages
of residual phosphorus, rather than the initial phosphorus in the jars
at the start of the test (10.75 mg P/l).
     The optimum polymer dosage, defined here as the dosage which pro-
duces the minimum residual phosphate, is about 1 mg/1.  The minimum
concentrations of phosphorus are 1.59 mg P/l (after settling), and 1.19
mg P/l (after membrane filtration).   Both underdosing and overdosing
occur.  A rather broad optimum region is observed, suggesting that the
process could be easily controlled in a continuous-flow system.
     Prima-floc C-7 (a cationic polymer) and Purifloc A-23 (an anionic
polymer) were tested and produced effective destabilization in jar tests,
with results similar to those presented in Figure 23 (32).  Cat-floe was
selected for further evaluation in direct filtration tests using labora-
tory filters (Figure 1).
Filtration Tests
     The results of a typical filtration experiment are presented in
Figure 24A and B.  Residual phosphorus (per cent) is plotted as a function
of filtration time (hours)  in Figure 24A.  Filter 1 received no polymer
and hence was "underdosed"; filter 4 received a continuous dosage of 1 mg/1
of Cat-floe, the optimum dosage.  Filters 5 and 6 received 10 and 100
mg/1 of Cat-floe and hence were overdosed (see Figure 23).  All filter
beds were precoated with a Cat-floe solution.  Removal efficiency is fil-
ter 4 > filter   5 > filter 6 > filter 1.  Head loss (inches) is plotted
versus filtration time (hours) in Figure 24B.  The rate of head loss in-
crease is filter 4 > filter 5 > filter 6 > filter 1.
     Filter 4 received the optimum polymer dosage, produced the best ef-
fluent, and exhibited the greatest head loss.  Over 90 per cent removal
of phosphorus was achieved after 3 hours without prior sedimentation.
Underdosed and overdosed filters were much less effective.  It can be
concluded that an optimum polymer dosage for the filtration of calcium
phosphate suspensions does exist, and that polymer underdosing and over-
dosing also occur.  While not evaluated experimentally, stoichiometry
is presumed to occur.  The role of particle destabilization in the
                                 69

-------
   60
-40
to
iu 20
x
    0
   80
   60
UJ
  40
Q.
(/>
°20
                T
                 T
                POLYMER
SYMBOL  FILTER  DOSE (mg/l)
   X      I          0
   A      4         I
   •      5        10
   •      6        100
          INITIAL P = 10 mg/l
               pH = 9
          POLYMER = CAT - FLOC
                                                        B
/ 1
1 1 1
     01234
                      FILTRATION TIME (Mrs.)

    Figure  24.  Effects of Cat-Floe on the Filtration
                of Calcium  Phosphate.
                        70

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 filtration of  these  suspensions  is  demonstrated.   The  coagulation and
 filtration of  these  materials  are analogous.   Jar  tests  may be  used to
 evaluate  the effectiveness  of  polymers as  filter aids.

       Development of  Filtration—A Theoretical Perspective

      Consider  first  the  efficiencies of particle aggregation in coagula-
 tion  and  particle removal in filtration.   Coagulation  efficiency may be
 related to the dimensionless product acGt, where  ac is  a  collision
 efficiency factor that reflects  the chemistry  of the system,    is the vo-
 lume  of solid  material (colloidal and suspended particles)  per  unit
 volume of suspension,  G  is  the mean velocity gradient which reflects the
 rate  at which  contacts occur between particles by  mass transport,  and t
 is the detention time  in the flocculation  tank (33).   In a  similar way
 the efficiency of particle  removal  in filtration may be  described by a
 dimensionless  product  aF(l-f)n(L/d), where ctF  is a collision efficiency
 factor that reflects the chemistry  of the  system,  (1-f)  represents the
 volume of  filter media per  unit  volume of  filter bed (f  « porosity),
 n is  a "single collector efficiency" that  reflects the rate at  which par-
 ticle contacts occur between suspended particles and the filter bed by
 mass  transport, and L/d, the ratio  of bed  depth to media diameter,  repre-
 sents the  number of single  collectors in the system and  is  somewhat
 analogous  to detention time in coagulation processes.  The  single  collector
 efficiency is  an inverse function of media size, filtration rate,  and
 water temperature, and also depends upon the size and density of  the
 particles  to be filtered (5).
      The  development of packed-bed  filtration processes in  water and waste-
 water treatment is presented in Table 5 in terms of the dimensionless
 product aFn(L/d).  For the purposes of this development  the differences
 in bed porosity among  the processes are small and have insignificant ef-
 fects.  Let us begin by  considering Infiltration galleries, where  surface
waters are filtered through porous  strata prior to withdrawal by wells.
 Similar phenomena occur  in ground water recharge with treated wastewater.
No destabilization is attempted in  these processes, and the suspended

                                71

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                                                 TABLE 5
S3
DEVELOPMENT OF FILTRATION PROCESSES

Filtration
Process
Infiltration
Gallery,
Ground Water
Recharge
Slow Sand
Filtration
Rapid Sand
Filtration
Ultra-high
Rate
Filtration

Destabili-
zation

None
Biopolymers
in Schmutz
decke
Alum
Alum
plus
Polymers

Stability L
Factor * d
(
-------
 particles  do  not  adhere  effectively  to  the  filter media.   It  is reason-
 able to  consider  that  most  contacts  do  not  result in attachment; aF  is
 in the order  of 10~-^>  meaning  that only 1 particle out of  every hundred
 thousand that strike the filter media is actually removed.  Effective
 filtration is accomplished  by  providing many collectors  (L/d  = 10  )  and
 by achieving  efficient mass transport (n-1).  The overall  value of the
 dimensionless product  is about 1.
      Higher yields and (or)  smaller  filters are provided by slow sand
 filtration.   Here some partial destabilization is accomplished by  the
 production of destabilizing chemicals on and within the filters.  These
 destabilizing chemicals  are biopolymers which are produced by microor-
 ganisms  in the surface layers  of the bed and which can flocculate
 colloids (34).  Attachment  is  improved;  ay increases by two orders of
 magnitude  to  10   .  This chemical process permits a reduction in trans-
 port  effectiveness; L/d  and n  are each  reduced by an order of magnitude
 to  10 and 10  respectively.  The dimensionless product is again about
 1.  Effective filtration is  accomplished by trading off filter size  for
 chemicals.
      Still higher filtration rates and  smaller filters are provided by
 conventional  rapid sand  filters.  Here  chemical pretreatment with alum
 is  required.   Attachment  is  again improved by chemical means, thereby
 permitting a  reduction in transport effectiveness.  The dimensionless
 filter product is again  estimated to be  about 1.  The resultant trade-off
 of  filter  size for chemicals still permits effective filtration.
     Alum  does not provide complete destabilization.   In practice this
 fact has led  to the use of polymeric "coagulant-aids" or "filter-aids,"
 ranging  from activated silica to present synthetic organic polymers.
 These polymers function by improving the efficiency of particle attach-
ment in  flocculation tanks and in filter beds.   When used, attachment
becomes  so effective that particle removal is accomplished within the
uppermost portion of conventional rapid  sand filter beds, resulting in
 excessive head losses.   Polymeric filter aids therefore not only permit
but actually require that transport efficiency be reduced by using  larger
 filter media,  multimedia beds,  upflow filters,  etc.   This effective
                                73

-------
attachment also permits the use of higher filtration rates (ultra high-
rate filtration, Table 5).  The product <* n(L/d) is again about 1.  Poly-
mer is used as a trade-off for filter size.  However, a limit to filter
development can arise here.  Particle attachment cannot be more than
100 per cent effective (a-sl).  It is probable that the use of alum and
                         r
polymers produces virtually complete destabilization.  Further trade-offs
between chemical and filter costs are not possible.  Complete destabili-
zation can permit the use of large media (d=5mm, L/d^lO^), and high fil-
                           "?      —3
tration rates (v=4-10gpm/ft , n-10  ), but additional reduction in par-
ticle contact opportunities cannot be accomplished by increasing the
effectiveness of the chemical component of the process.  The continuing
development of the filtration process from infiltration galleries where
no chemicals are used (ctT,=10-5) and transport is very effective (n=l) to
                        r
ultra-high rate filters in which chemicals are very effective (aF-l) and
transport is reduced (n-l&~3) is completed.
                                74

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                            SECTION VI

                            REFERENCES

1.   O'Melia, C.R., Discussion of "Theory of Water Filtration," by T.R.
     Camp, Proceedings of the American Society of Civil Engineers.
     Journal of the Sanitary Engineering Division, Vol. 91, No. SA2,
     92-98, (1965).
2.   O'Melia, C. R, and Stumm, W., "Theory of Water Filtration," Journal.
     American Water Works Association, Vol. 59, 1393-1412, (1967).
3.   Yao, K.M., "Influence of Suspended Particle Size on the Transport
     Aspect of Water Filtration", unpublished Ph.D. dissertation, Univer-
     sity of North Carolina, Chapel Hill, N.C., 1968.
4.   Yao, K.M., and O'Melia, C.R., "Particle Transport in Aqueous Flow
     Through Porous Media," paper presented at 16th Annual Conference of
     the Hydraulics Division of ASCE, MIT, Cambridge, Mass., available as
     ESE Publication No. 210, Department of Environmental Sciences and
     Engineering, University of North Carolina, Chapel Hill, N.C., 1968.
5.   Yao, K.M,, Habibian, M.T., and O'Melia, C.R», "Water and Wastewater
     Filtration:  Concepts and Applications," Environmental Science and
     Technology. Vol.  5, 1105-1112, (1971).
6.   Habibian, M.T., "The Role of Polyelectrolytes in Water Filtration",
     unpublished Ph.D. Dissertation,  University of North Carolina, Chapel
     Hill, N.C., 1971.
7.   Ives, K.J., and Gregory, J., "Basic Concepts of Filtration",
     Proceedings of the Society for Water Treatment and Examination.
     Vol. 16,  147-169, (1967).
8.   Friedlander,  S.K., "Theory of Aerosol Filtration," Industrial and
     Engineering Chemistry,  Vol.  50,  1161-1164, (1958).
9.   Bishop,  D.  F.,  Marshall, L.S.,  O'Farrell, T.P., Dean, R.B.,  O'Connor,
     B., Dobbs,  R.A.,  Griggs, S.H.,  and Villiers, R.V., "Studies  on
     Activated Carbon Treatment", Journal, Water Pollution Control
     Federation. Vol.  57, 1547-1560,  (1965).
                                 75

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10.  O'Melia, C.R.,  and Crapps,  D.K. ,  "Some Chemical Aspects of Rapid
     Sand Filtration", Journal,  American Water Works Association,  Vol.
     56, 1326-1344,  (1964).
11.  FitzPatrick, J.A. ,"Mechanisms of Particle Capture in Water Filtration,"
     unpublished Ph.D.dissertation, Harvard University, Cambridge, Mass., 1972,
12.  Spielman, L.A., and FitzPatrick,  J.A., "Theory of Particle Collec-
     tion under London and Gravity Forces for Application to Water Fil-
     tration," Journal of Colloid and Interface Science, in press.
13.  Camp, T.R., "Flocculation and Flocculation Basins," Transactions
     of the American Society of Civil Engineers, Vol. 120, 1-16 (1955).
14.  Conley, W.R. and Pitman, R.W., "Test Program for Filter Evaluation
     at Hanford," Journal, American Water Works Association, Vol.  52,
     205-218,  (I960).
15.  Tchobanoglous, G., "Filtration Techniques in Tertiary Treatment,"
     Journal, Water Pollution Control Federation, Vol. 42, 604-623,
     (1970).
16.  Vanderhoff, J.W., Van Den Hul, H.J., Tausk, R.J.M., and Overbeek,
     J.Th.G.,  "The Preparation of Monodisperse Latexes with Well-Charac-
     terized  Surfaces" in "Clean Surfaces", ed. by Goldfinger, G., Marcel
     Decker,  Inc., New York, 1970.
17.  Sawyer,  C.N. and McCarty, P.L., "Chemistry for Sanitary Engineers."
     McGraw-Hill, New York, p. 110, 1967.
18.  Standard Methods for the Examination of Water and Wastewater, 12th
     Edition,  American Public Health Association, Inc., New York, 1965.
19.  Tanford,  C., Physical Chemistry of Macromolecules, John Wiley and
     Sons, New York,  1962.
20.  Hanson,  R.L.,  Walker, W.C.,  and Brown, J.C., "Variations  in
     Characteristics  of Wastewater Influent at  the Mason  Farm  Wastewater
     Treatment Plant,  Chapel Hill, North  Carolina," UNC Wastewater
     Research. Center  Report No.  13,  (1970).
 21.  Hazen,  Allen,  Annual Report  of the Massachusetts  Board of Health
      0-892).
 22.  Basaran, A.K.T.,  "Direct Filtration  of Alum-Treated  Secondary
                                76

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     Effluent," unpublished master's report, Department of Environmental
     Sciences and Engineering, University of North Carolina, Chapel Hill,
     N.C., (1972),
23.  Environmental Protection Agency, Methods for Chemical Analysis of
     Water and Wastes, 259-269, Water Quality Office, Analytical
     Quality Control Laboratory, Cincinnati, Ohio.
24.  Mints, D.M., "Aids to Coagulation," International Water Supply
     Association, Sixth Congress, Stockholm, 1964.
25.  Dixon, J.K., La Her, V.K., Li, Cassian, Messinger, S., and Linford,
     H.B., "Effect of the Structure of Cationic Polymers on the Floccula-
     tion and the Electrophoretic Mobility of Crystalline Silica,"
     Journal of Colloid and Interface Science, Vol.  23, 465-473, (1967),
26.  Singley, J.E., Maulding, J.S. and Harris, R.H.,  "Ferric Sulfate as
     a Coagulant," Water Works and Wastes Engineering, Vol, 2,No. 3, 52,
     (1965).
27.  Black, A.P., Birkner, F.B. and Morgan, J.J., "Destabilization of
     Dilute Clay Suspensions with Labeled Polymers,"  Journal. American
     Water Works Association, Vol. 57, 1547-1560; (1965).
28.  Black, A.P., and Vilaret, M.R., "Effect of Particle Size on Turbidity
     Removal," Journal, American Water Works Association, Vol. 61, 209-214,
     (1969).
29.  Rob.eck, G.G,, Dostal, K.A., and Woodward, R.L.,  "Studies of Modifi-
     cations in Water Filtration," Journal, American  Water Works Associa-
     tion, Vol. 56, 198-213, (1964).
3Q.  Spurny, K.R., Lodge, T.P., Jr., Frank, E.R., and Sheesley, D.C.,
     "Aerosol Filtration by Means of Nucleopore Filters-Structural and
     Filtration Properties," Environmental Science and Technology. Vol.
     3, 453-468, (1968).
31.  Black, A.P., and Smith, A.L., "Determination of  the Mobility of
     Colloidal Particles by Microelectrophoresis," Journal, American
     Water Works Association, Vol. 54, 926-934, (1962).
32.  Chiang, C.H., "Filtration of Calcium Phosphate Suspensions Using
     Polymeric Filter—Aids," unpublished master's report, Department of
                               77

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     Environmental Sciences and Engineering,  University of North
     Carolina,  Chapel Hill, N.C.,  (1973).
33.  O'Melia, C.R., "Coagulation and Flocculation," Chapter 2 in
     Physiochemical Processes for Water Quality Control, edited by W.J.
     Weber, Jr., John Wiley and Sons, New York, 61-109, (1972).
34.  Busch, P.L., and Stumm, W,, "Chemical Interactions in the Aggrega-
     tion of Bacteria:  Bioflocculation in Waste Treatment," Environmental
     Science and Technology. Vol.  2, 49-53 (1968).
                               78

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                           SECTION VII
                          PUBLICATIONS
 1.   Yao,  K.M., Habibian, M.T., and O'Melia, C.R.,  "Water and Wastewater
     Filtration:   Concepts and Applications," Environmental Science
     and Technology, Vol. 5, 1105-1112,  (1971).
 2.   Habibian, M.T., "The Role of Polyelectrolytes  in Water Filtration,"
     unpublished Ph.D. dissertation, University of North Carolina, Chapel
     Hill, N.C., (1971).
 3.   Basaran, A.K.T., "Direct Filtration of Alum-Treated Secondary Efflu-
     ent," unpublished master's report, Department of Environmental
     Sciences and Engineering, University of North Carolina, Chapel Hill,
     N.C., (1972).
 4.   Habibian, M.T., and O'Melia, C.R., "Particles, Polymers, and Perform-
     ance in Filtration," accepted for publication in Proceedings of the
     American Society of Civil Engineers, Journal of the Environmental
     Engineering Division.
 5.   Basaran, A.K.T., O'Melia, C.R., and Snodgrass, W.B., "Filtration of
     Wastewater," paper presented at the 45th Annual Conference, Water
     Pollution Control Federation.  The manuscript is in preparation
     and will be submitted to Journal.  Water Pollution Control Federation.
6.   O'Melia, C.R., "Physical and Chemical Considerations in Filtration
     Practice," in Filtration of  Water  and Wastewater;, University of
     Michigan, Ann Arbor, Michigan (in  press).
7.   Chiang,  C.H.,  "Filtration pf Calcium Phosphate Suspensions Using
     Polymeric Filter-Aids,"  unpublished master's report, Department of
     Environmental Sciences and Engineering, University of North Carolina,
     Chapel Hill, N.C.,  (1973).
                               79

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                      SECTION VIII




                    LIST OF SYMBOLS





AQ"      = Total equivalent amount of anions in a polymer solution.





BODS    = Five-day biochemical oxygen demand.




C       = Total Equivalent amount of cations in a polymer solution.
 o




C       = Concentration of particles in a filter influent.





d       = Size of the filter media.




d       = Size of the particles in the filter influent.
 P



f       = Porosity of the filter bed.




G       = Mean velocity gradient.




L       = Bed depth of a filter.




p       = Total number of positive charges on the polymer molecules  in a


          polymer solution.




SS      = Concentration of suspended solids.





t       = Time, also the detention time in a flocculation tank.





TOG     = Concentration of total organic carbon.





TP      = Concentration of total phosphorus.





v       » Filtration rate.




                                 80

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V       = Total volume of a polymer solution.





a       = Sticking factor in coagulation.





a^,      = Sticking factor in filtration.
 F




H       = Single collector  efficiency in filtration.





cfi       = Floe volume fraction, the volume of suspended material per unit


          volume of suspension.
                                81

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                                   TECHNICAL REPORT DATA
                            {Please read Ifts&uctions on the reverse before completing}
 1. REPORT NO.
       EPA-670/2-74-032
                              2.
                                                            3. RECIPIENT'S ACCESSIO(*NO.
 4.TITLE ANDSUBTITLE

   THE ROLE OF POLYELECTROLYTES IN FILTRATION  PROCESSES
              5, REPORT DATE
              April 1974j  Issuing Date
                                                            6. PERFORMING ORGANIZATION CODE
 7. AUTHOR(S)

        Charles R. O'Melia
                                                            8. PERFORMING ORGANIZATION REPORT NO
 9. PERFORMING ORG MMtZATION NAME AND ADDRESS
  Department of Environmental Sciences & Engineering
  University of North Carolina
  Chapel  Hill,  N.C.  27514
              10. PROGRAM ELEMENT NO,

               1BB043;  ROAP  21-ASQ;  Task 11
              11. CONTRACT/GRANT NO.
                                                              R-800351
 12. SPONSORING AGENCY NAME AND ADDRESS
  National  Environmental Research  Center
  Office  of Research and Development
  U.S. Environmental Protection Agency
  Cincinnati,  Ohio 45268
              13. TYPE OF REPORT AND PERIOD COVERED
               Research  971/71 to 2/28/73
              14. SPONSORING AGENCY CODE
 5. SUPPLEMENTARY NOTES
 16, ABSTRACT
       This research has been conducted  (1)  to determine how destabilizing chemicals
  function in  enhancing the effectiveness  of filtration processes,  and (2) to con-
  sider selected  applications of destabilizing chemicals in  filtration for the  treat-
  ment of waste-waters.   The investigations have included (1)  laboratory experiments
  using polymers  and latex suspensions,  (2)  laboratory and pilot plant experiments
  using alum,  polymers,  and trickling filter effluent, and (3)  laboratory experiments
  using polymers  and calcium phosphate suspensions.

       The report includes conclusions regarding the mechanisms of  polymer action
  in filtration,  the results that can be obtained using polymers as filter-aids,
  and the application of this knowledge of the design of filtration processes for
  wastewater treatment.
 7.
                                KEY WORDS AND DOCUMENT ANALYSIS
                  DESCRIPTORS
b.lDENTIFIERS/OPEN ENDED TERMS
                                                                         c. cos AT I Field/Group
  *            *
   Filtration,  Polyelectrolytes,  Filters,
  Polymers, Phosphorus
Trickling filter efflu-
ent,  Destabilization
mechanisms,  Nutrient
removal,  Tertiary treat-
ment,  Sewage effluents
    13B
    14B
 3. DISTRIBUTION STATEMENT

    Release to public
19. SECURITY CLASS (ThisReport}
 UNCLASSIFIED
21. NO. OF PAGES

     92
20. SECURITY CLASS (Thispage)

.UNCLASSIFIED	
                                                                         22. PRICE
EPA Form 2220-1 (9-73)
                                             82
                                                          U.S. GOVERNMENT FEINTING OFFICE! 1974 - 757-582/51!"

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