United States Environmental Protection Agency Office of Research and Development (481) Office of Solid Waste and Emergency Response (5102G) EPA542-F-96-010A September 1996 &EPA TM Lasagna1"" Public-Private Partnership RTDF Remediation Technologies Development Forum Action Teams Lasagna Partnership Bioremediation Consortium Permeable Barriers Action Team DIVERT Soil-Metals Action Team Sediments Remediation Action Team What is the Lasagna™ Public-Private Partnership? In early 1994, the U.S. Environmental Protection Agency (EPA) signed a Cooperative Research and Development Agreement (CRADA) with a pri- vate Research Consortium—consisting of Monsanto, DuPont, and General Electric—to jointly develop an integrated, in-situ remedial technology referred to as the Lasagna™ process. In 1995, with significant funding from the Department of Energy (DOE), a field experiment was initiated at the DOE Paducah Gaseous Diffusion Plant (PGDP) in Kentucky, to test the Lasagna™ process. This collaborative effort between the federal government and industry evolved as a separate Action Team of the Remediation Technologies Development Forum (RTDF). The RTDF was established in 1992 by EPA after industry representatives met with the Administrator to identify ways of working together to solve complex hazardous waste site contamination problems. What is the Problem of Concern ? Contamination in low permeability soils poses a significant technical challenge to in-situ remediation efforts. Accessibility of the contaminants and delivery of treatment reagents have posed problems, rendering traditional technologies, such as vapor extraction and pump-and-treat, rather ineffective when applied to low permeability soils present at many contaminated sites. What is the Lasagna™ Process? The Lasagna™ process, so named because of its treatment layers, combines electroosmosis with treatment zones that are installed directly in the con- taminated soils to form an integrated in-situ remedial process. Electroosmosis, used for years by civil engineers, is well known for its effectiveness in moving water uniformly through low-permeability soils at very low power consumption. Conceptually, the Lasagna™ process would be used to treat organic and inorganic contaminants, as well as mixed wastes. The Lasagna™ process is designed to treat soil and groundwater contami- nants completely in-situ, without the use of injection or extraction wells. If successful, it could replace the more conventional methods for containing and treating contaminants in low-permeability soils. The schematic diagrams on the next page depict both the horizontal and vertical configura- tions of the Lasagna™ process. ------- Vertical Configuration of the Lasagna Process Electrode APPLIED ELECTRICAL POTENTIAL Note: Electroosmotic now is reversed upon switching electrical polarity. As illustrated in the diagrams, the outer layers consist of either positively or negatively charged electrodes. The electric field created by the electrodes moves contami- nants in soil pore fluids into or through the treatment layers. Jn-Situ decontamination using the Lasagna occur by: process can f Creating zones in close proximity to one another throughout the contaminated soil region, and convert- ing them into sorption/degradation zones by introduc- ing appropriate materials (e.g., sorbents, catalytic agents, microbes, oxidants, buffers, etc.). Hydraulic fracturing and related technologies may provide an effective and low-cost means for creating such zones horizontally in the subsurface soil. The degradation zones can also be emplaced vertically as depicted in the schematic. In the vertical configuration, sheet piling, trenching, and slurry walls can be used to create the treatment zones. "f Utilizing electroosmosis as a liquid pump for flushing contaminants from the soil into the treatment zones for degradation. Locating these zones close to one another minimizes the time it takes for the liquid to be moved by electroosmosis from one zone to the next. In the horizontal configuration, hydrofracturing is used to place graphite or other granular, electrically conductive materials in zones above and below the contaminated soil area to form the electrodes in place. For highly non-polar contaminants, surfactants can be introduced into the water or incorporated into the treatment zones to solubilize the organics. 'f Reversing liquid flow by switching the electrical polarity may increase the efficiency of contaminant removal from the soil, as well as allow multiple passes of the contaminants through the treatment zones for complete sorption/degradation. Polarity reversal also minimizes complications associated with long-term applications of one-directional electroosmotic proc- esses. Optionally, the cathode effluent (high pH) can be recycled back to the anode side (low pH), which provides a convenient means for pH neutralization and water management. The orientation of the electrodes and the treatment zones depends on the site/contaminant characteristics. In general, the vertical configuration is probably applicable to more shallow contamination (i.e., within 50 feet of the ground Horizontal Configuration of the Lasagna Process contaminated soil Degradation Zone Granular Electrode Note: Electroosmotic flow Is reversed upon switching electrical polarity. surface), whereas the horizontal configuration, using hydraulic fracturing or related methods, is uniquely capable of treating much deeper contam ination. What is the Mission of the Partnership? The mission of the Lasagna™ Partnership—which includes private industry, DOE, and EPA—is to pool expertise and resources to advance the development of the Lasagna™ process to remediate organic and inorganic contaminants in dense soils. The overall goal of the Partnership is to sufficiently develop the Lasagna™ technology so that it can be utilized for site remediation. The initial focus of the study was development of the vertical process for remedia- ------- tion of chlorinated solvents. The Partnership members collectively performed research to integrate a viable treatment process via a combination of electrokinetics and treatment zones; destruction via bioremediation, catalysis, or other technique; and adsorption. Laboratory and field tests, process simulation, and cost analyses were performed and modifications were made, which ultimately led to the field demonstration of the vertical configuration of the Lasagna™ process (Phase I-Vertical test) at Paducah, KY. What Has Been Accomplished? The Phase I-Vertical field test, which operated for 120 days at the DOE PGDP, was completed in May 1995. One of the key objectives of this study was to successfully demonstrate the coupling of electroosmotic flushing of trichloroethylene (TCE) from the clay soil with its removal from the pore water by in-situ adsorption. The test site measured 15 feet wide by 10 feet across and 15 feet deep. Steel panels were used as electrodes and the treatment zones consisted of wickdrains containing granular activated carbon. In Phase I-Vertical, carbon was used in the treatment zones to perform mass-balance calculations. Sampling and analysis of the carbon at the end of the study accounted for a substan- tial amount of the TCE. Monitoring TCE levels in the air during the test showed that only 4% of the total TCE was lost through evaporation. Scale-up from laboratory units was successfully achieved with respect to electrical parameters and electroosmotic flow. Soil samples taken throughout the test site before and after the test indicate a 98% removal of TCE from a tight clay soil (i.e., hydraulic conductivity <10' cm/sec), with some samples showing greater than 99% removal. TCE soil levels were reduced from the 100 to 500 ppm range to an average concentration of 1 ppm. The University of Cincinnati, through a Cooperative Agreement funded by EPA, is conducting laboratory and field research on hydrofracturing and biodegradation to develop the horizontal configuration. This work,which has been performed in clean soils, has focused on developing durable electrical and fluid connections to the horizontal (hydraulic fracture) electrodes and treatment zones and solving the problem of gas generation in the electrodes. Six different horizontal test units have been installed; they are currently examining the survival of a methanotropic microorganism in a treatment zone while the electrodes above and below are energized to move water by electroos- motic processes. The treatment zone is composed of granular activated carbon, which was seeded with microor- ganisms and nutrients before it was installed via hydrofrac- turing. The microorganism was isolated from a group of organisms and was selected for its ability to degrade TCE. Preliminary tests have been conducted at sites in Ohio and Nebraska to determine their suitability for a field test of the horizontal Lasagna™ configuration. What Are the Partners' Roles? Each partner brings particular knowledge and expertise, as well as contributes the resources necessary to complete the Partnership's research and development mission. The three companies share proprietary technologies and their collec- tive understanding of electrokinetics, catalytic dechlorina- tion, bioremediation, process simulation, and cost analysis to support development and evaluation of the Lasagna™ process. DOE brings to the project knowledge of electroki- netics and bioremediation and provides funding and analytical and field support for the studies at the PGDP. EPA's National Risk Management Research Laboratory (EPA/NRMRL) in Cincinnati is leading the investigation of emplacement and operation of the horizontal configuration of the Lasagna™ process. In conjunction with the University of Cincinnati, EPA/NRMRL is using hydrofrac- turing to create electrodes and treatment zones in subsurface soils and is selecting microorganisms that can degrade contaminants and survive electroosmosis. EPA/NRMRL is also investigating the basic geochemistry of the Lasagna™ process to provide a sound basis for optimization. The Partnership is facilitated by Clean Sites under a cooperative agreement with EPA's Technology Innovation Office and by The Scientific Consulting Group under a contract with EPA's Office of Research and Development. What Activities Are Planned? The success of the Phase I-Vertical field experiment has led to plans for conducting additional field studies incorporat- ing reactive treatment zones, such as iron filings, to destroy TCE in situ. The Phase II-Vertical field experiment, which Lasagna'M Partnership Members DuPont (Anaerobic Bioredegradation/ Vertical Zone Installation) DOE (Site Selection and Field Support) EPA (Hydrofracture/ Biodegradation) I Integrated In-Situ Remediation Technology General Electric (EK and Physicochemical Treatment) Monsanto (Lasagna"/ Elect roosmosis/Biodegradation) April 19% ------- stage (Phase Ha- Vertical), the Lasagna™ process will be used to treat approxi- mately 20 times more soil than was treated in Phase I-Vertical. This study will help resolve any scale-up questions, substantiate technology cost estimates, and evaluate the performance of zero-valent iron in the treatment zones. If the test is successful, the PGDP Environmental Restoration Program is planning to use the technology to remediate the entire Solid Waste Management Unit. Direct treatment costs for a typical one-acre site are estimated at $50/yd3 of soil and the remediation could occur over a period of 3 years. In the spring of 1 996, the Partnership's Phase Ha- Vertical Lasagna™ demonstration was selected for inclusion in the federal government's Rapid Commercialization Initiative (RCI). Participation of California EPA, Southeastern States Energy Board, the Western Governors Association, and various state environmental agencies in RCI will help facilitate regulatory acceptance and the widespread use of the LasagnaT* technology. Results from Phase Ila- Vertical and Phase lib- Vertical field studies will be used to produce verified cost and performance data for the Lasagna™ process, which will also greatly increase its acceptance and use. Various treatment processes are currently being investigated in the laboratory to address other types of contam inants, such as DN APLs, heavy metals, and m ixed wastes. The work on gas generation and electrical/fluid connections for horizontal emplacements in clean soil was completed during the summer of 1 996. Phase I-Horizontal field tests in TCE-contaminated soils will be conducted in the fall of 1996 at sites in Ohio and Nebraska, where preliminary testing has already been conducted. Who are the Members of the Lasagna7 Partnership? DuPont General Electric Monsanto To request other RTDF factsheets, please write/fax to: EPA/NCEPI 11305 Reed Hartman Highway, Suite 219 Cincinnati, OH 45241 Fax: (513)489-8695 U.S. Environmental Protection Agency U.S. Department of Energy Additional organizations involved in the projects include Lockheed Martin Energy Systems, Nilex, API, COM Federal, University of Cincin- nati, the State of Kentucky, and the U.S. Air Force. KIDF Remediation Technologies Development Forum Would You Like More Information? For more information on the Lasagna™ Partnership, please contact: Michael Roulier, Ph.D. I :.S. Environmental Protection Agency 26 West Martin Luther King Drive Cincinnati. Oil 45268 Tel: (513)569-7796 Email: roulier.michael@epamaiLepa.gov Phil Brodsky, PhJ>. Monsanto Company 800 N. Lindbergh Boulevard St. Louis, MO 63167 Teb (314) 694-3235 Email: phbrod@ccmaiLmonsanto.coin For information on the RTDF or the other Action Teams, please contact: Robert Olexsey I -S. Environmental Protection Agency Tel: (513)569-7861 Email: olexsey.bob@epaiiiail.eDa.gov Walter Kowdick, Jr., Ph.D. I -S. Environmental Protection Agency Tel: (703) 605-9910 Email: kovalick.vralter@enamail.epa.gov Copied on Recycled Paper ------- |