EPA-lo()/.H-76-()18-a
April 1977
                 DETERMINING
             INPUT VARIABLES
             FOR CALCULATION
            OF IMPACT OF NEW
        SOURCE  PERFORMANCE
   STANDARDS: WORKSHEETS
              FOR STATIONARY
         COMBUSTION SOURCES
   I .S. ENVIRONMENTAL PROTECTION AC.KNCY
      Office of Air and Waste Management
    Office of Air Otia!it\ Planning and Standards
    Research Triangle I'ark. \orlh < arulinu 2771 I

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                               EPA-450/3-76-018-a
   DETERMINING INPUT VARIABLES
FOR CALCULATION OF IMPACT OF NEW
 SOURCE PERFORMANCE STANDARDS:
    WORKSHEETS FOR STATIONARY
          COMBUSTION SOURCES
                       by

              The Research Corporation of New England
                  129 Silas Deane Highway
                Weathersfield, Connecticut 06109

                  Contract No. 68-02-1382
               EPA Project Officer: Gary D. McCutchen
                     Prepared for

             U.S. ENVIRONMENTAL PROTECTION AGENCY
               Office of Air and Waste Management
              Office of Air Quality Planning and Standards
              Research Triangle Park, North Carolina 27711

                     April 1977

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This report is issued by the Environmental Protection Agency to report technical
data of interest to a limited number of readers.  Copies are available free of
charge to Federal employees, current contractors and grantees, and nonprofit
organizations  - in limited quantities - from the Library Services Office  (MD-
35), Research Triangle Park, North Carolina 27711; or, for a fee, from the
National Technical Information Service,  5285 Port Royal Road, Springfield,
Virginia  22161.
This report was furnished to the Environmental Protection Agency by The Research
Corporation of New England, Weathersfield,  Connecticut 06109, in fulfillment
of Contract No.68-02-1382.   The contents of this report are reproduced herein
as received from The Research Corporation of New England. The opinions,
findings, and conclusions expressed are those of the author and not necessarily
those of the Environmental Protection Agency.  Mention of company or product
names is not to be considered as an endorsement by the Environmental Protection
Agency.
                  Publication No. EPA-450/3-76-018-a
                                      11

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                               FOREWORD








    During 1974,  two studies were initiated that ultimately resulted fn the



establishment of priorities for developing and promulgating New Source



Performance Standards (NSPS).  The procedures used to determine these



priorities produced a great deal of information that is believed to be useful



in the industries involved and, accordingly, is being published in this series



of reports (EPA-450/3-76-017, EPA-450/3-76-018, EPA-450/3-76-019, and



EPA-450/3-76-020) .  This information is organized as follows:



    EPA-450/3-76-017 discusses (1) the mathematical model (Model IV) used



to determine NSPS impacts over a 10-year period; (2) the methods used to



attain input variables; and (3) the summary tables which are the heart of



this study.  Included in the summary tables are data related to (1) emission,



growth, and replacement rates;  (2) present and  future production and



capacity;  (3) nationwide emissions; and  (4) NSPS impact. These tables



include information on 13  pollutants and nearly 200 stationary source



categories.



    EPA-450/3-3-76-018-a,  -b,  -c,  -d,  -e,  and -fare the calculation sheets,



showing how the  input variables reported in EPA-450/3-76-017 were derived. All



information sources, assumptions, and calculations are documented and  explained.



The appropriate worksheets are arranged alphabetically in the following volumes:



    018-a - Stationary Combustion Sources



    018-b - Chemical Processing Industries



    018-c - Food and Agricultural Industries



    018-d - Mineral Products Industries



    018-e - Metallurgical Industries




    018-f - Miscellaneous Sources (Evaporation Losses, Petroleum



               Industry, Wood Products Industry, and Assembly Plants




                                        iii

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    The 018-a -f series is of interest only to those concerned with the detailed



calculations used to determine the Model IV input variables.



    EPA-450/3-76-Q19-3 provides additional results and information produced



during the priority study.  Its major purpose is to describe the computer program



used to rank all  the Model IV input and output variables by pollutant (these rankings



are reported in 019-b and -c).  In addition,  it contains (1) summaries of the



control  systems  considered "best" for each source,  (2) equipment retirement ages,



and (3) emission trends for each source category.



    EPA-150/3-76-019-b and c present the computer-generated ranked data for



each pollutant.  Ranking is from highest to lowest for each of the 21 variables,



e.g., A (nationwide  capacity)  and Eu (uncontrolled emission rate).  Volume 019-b



contains ranked  data for paniculate, nitrogen oxide (NOXJ, and sulfur oxide (SOXJ



sources.  In Volume  019-c, the remaining pollutant sources  are ranked: hydrocarbons,



carbon monoxide (CO), fluorides, hazardous material, acid mist, lead, ammonia,



sulfides, chlorine, and trace metals.



    EPA-450/3-76-020, the final document in this series, takes the objective



impact values  from EPA-450/3-76-017, adds  subjective judgements, and uses



these combined criteria to produce a priority list for NSPS development. The



report then calculates nationwide emission trends over the next 15 years for



each criteria pollutant (particulate, SOX, NOX, hydrocarbons, and CO) based



on a series of scenarios (e.g., no NSPS, 20  NSPS per  year, etc.)



    In summary, documents EPA-450/3-76-017 and  020 present the results of



this study.  Each stands alone, but they,also complement each other, with 020



building on the results of 017.  The remaining documents (018-a -f and 019-a -c)



present additional and/or more detailed information  derived from the impact



and priority studies.
                                       1v

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DETERMINATION OF INPUT VARIABLES
              FOR
 STATIONARY COMBUSTION SOURCES

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             I      125 Silas Deane Hignway
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                                  125 Silas Deane  Highway
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                        125 Silas Deane Highway
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                        125 Silas Deane Highway
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                                 125 Silas Deane Highway
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            TRC  --  The  Research  Corporation of New England
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Project Number - 32391    New Source Performance Standards
Computation Sheet For   Emission Factors
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                     TRC -- The Research Corporation of New England
                                125 Silas Deane Highway
                            Wethersfield, Connecticut  06109
          Project Number - 32391   New Source Performance  Standards
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              TRC -- The Research Corporation of New England
                        125 Silas Deane Highway
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                      125 Silas Deane Highway
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                                 125 Silas Deane Highway
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                       125 Silas Deane Highway
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                      125 Silas Deane Highway
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                              125 Silas Deane  Highway
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                      TRC  -- The Research  Corporation of New  England
                                125 Silas  Deane Highway
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           125 Silas Deane Highway
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                       TRC  —  The  Research  Corporation  of  New England
                                  125  Silas Deane  Highway
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                                 125 Silas Deane Highway
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                      125 Silas Deane Highway
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                                  125 Silas Deane Highway
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                       125 Silas Deane Highway
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                                 125 Silas Deane Highway
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                   Wethersfield,  Connecticut  06109
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         Project Number - 32391   New Source Performance Standards

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                                                                           2 of 6
                      TRC — The Research Corporation of New England
                               125 Silas Deane Highway
                            Wethersfield, Connecticut 06109
Project Number - 32391   New Source Performance Standards
Computation Sheet For   Emission Factors
Calculations Done By    k.Tb cQCC               Date
source
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                                                                        3 of 6
                TRC --  The Research  Corporation  of New England
                          125 Silas Deane Highway
                       Wethersfield, Connecticut 06109
     Project  Number - 32391   New Source Performance Standards

     Computation Sheet For   Emission  Factors

     Calculations Done By   K. "Tower	Date    If'^tf/f5m
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                                                                          4 of 6
                     TRC — The Research Corporation of New England
                               125 Silas Deane Highway
                           Wethersfield, Connecticut  06109
          Project Number - 32391   New Source Performance Standards

          Computation Sheet For   Industrial Factors

          Calculations Done By   K.ToM>«;	Date   I / 3n j~?S~
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                                                                      5  of 6
           TRC —'The Research  Corporation of New England
                      125 Silas Deane Highway
                  Wethersfleld, Connecticut  06109
Project Number - 32391   New Source Performance Standards
Computation Sheet For   Emission  Factors
Calculations Done By    K.Tower	Date
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                                                                     6 of 6
                   TRC -- The Research Corporation of New England
                            125 Silas Deane Highway
                         Wethersfield, Connecticut  06109
         Project Number - 32391   New Source Performance Standards

         Computation Sheet For   Emission Factors

         Calculations Done By    K.TovoeT	Date

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                                                                         1  of  2
             TRC — The Research Corporation of New England
                        125 Silas Deane Highway
                    Wethersfield, Connecticut  06109
 Project Number - 32391   New Source Performance Standards

 Computation Sheet For   Industrial Factors

 Calculations Done By  -Me/***.                       •  Date

 Source
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                                                                                 225

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                                                                               2  of i
                    TRC — The Research Corporation of New England
                               125 Silas Deane Highway
                           Wethersfield, Connecticut  06109
         Project Number - 32391   New Source Performance Standards
         Computation Sheet For   Industrial Factors
         Calculations Done By  Uaflffre-
         Source [<•
226

-------
               TRC — The Research Corporation of New England
                         125 Silas Deane Highway
                      Wethersfield, Connecticut 06109
    Project Number - 32391   New Source Performance Standards
    Computation Sheet For  Emission  Factors
    Calculations Done By  HoflflCE^^_	   Date
    Source
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                                                                              227

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                                                                        C.  Ul
            TRC  -- The  Research Corporation of New England
                        125 Silas Deane Highway
                   Wethersfield, Connecticut  06109
'Project'Number'-  32391   New Source Performance Standards
 Computation Sheet For   Emission Factors
 Calculations  Done By   lloOPxJL.	:	Date   £/yI?C~
 Source
                                                                                t

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                                   TECHNICAL REPORT DATA
                            (Please read Instructions on the reverse before completing)
1. REPORT NO.
 EPA  450/3-76 - 018a
                             2.
                                                           I. RECIPIENT'S ACCESSION-NO.
4. TITLE AND SUBTITLE
 Determining Input Variables  for Calculation of  Im-
 pact of New Source Performance Standards:  Work-
 she^ts for Stationary Combustion Sources
             5. REPORT DATE
               April 1977
             S. PERFORMING ORGANIZATION CODE
7, AUTHOR(S)
 Thomas  G.  Hopper
 William A. Marrone
                                                           8. PERFORMING ORGANIZATION REPORT NO.
9. PERFORMING ORGANIZATION NAME AND ADDRESS
  TRC  -  The Research Corporation of  New England
  125  Silas Deane Highway
  Wethersfield, Connecticut   06109
                                                           10. PROGRAM ELEMENT NO.
                 2AC129
             11. CONTRACT/GRANT NO.

                68-02-1382
12, SPONSORING AGENCY NAME AND ADDRESS
  EPA-Office of Air Quality Planning and Standards
  Emission Standards and Engineering Division
  Research Triangle Park, NC   27711
             13. TYPE OF REPORT AND PERIOD COVERED
              Task Final: 7/74 -  7/76	
             14. SPONSORING AGENCY CODE
               EPA - OAQPS
15. SUPPLEMENTARY NOTES
  Project Officer for this  Report is
  G.  D.  McCutchen, Mail Drop  13,  Ext. 271
   The purpose of this document  is to present the results of a study to determine the
   impact of new source performance standards on nationwide emissions.  The work pre-
   sented covers 14 potential pollutants from approximately 200 source categories for
   the year 1985.  The results are being used by EPA as input to the development of an
   overall standard setting  strategy.  The report contains information regarding con-
   trolled and uncontrolled  emission factors, State  emission limitations, industrial
   capacity, utilization,  growth and retirement rates.   The results of this study have
   been published as three volumes which encompass ten  separate documents.  This docu-
   ment contains Appendix  4A of  Volume II - Calculation Sheets for Combustion Sources.
17.
                                KEY WORDS AND DOCUMENT ANALYSIS
                  DESCRIPTORS
                                              b.lDENTIFIERS/OPEN ENDED TERMS
                           c. COSATI Field/Group
   Air Pollution
   Air Pollution Control
   Industrial Processes
   Combustion
   Regulations
   Economic Factors
Priorities
Chemical
  Industry
Paper
  Industry
Petroleum
  Industry
Metal
 Industry
Agricultural
Mineral
Flyash
Exhaust
 Gases
18. DISTRIBUTION STATEMENT


   Unlimited
19. SECURITY CLASS (ThisReport)
  Unclassified
              21. NO. OF PAGES
                 235
20. SECURITY CLASS (Trtispage)
  Unclassified
                           22. PRICE
EPA Form 2220-1 (9-73)
                                            229

                •Cr U.S. GOVERNMENT PRINTING OFFICE: 1977-7 «tO-110/311 REGION NO

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