EPA 440/9-76-026



 Methods To Control
         Fine-Grained
            Sediments
      Resulting From
Construction Activity
         December 1976
          U.S. ENVIRONMENTAL PROTECTION AGENCY
            Office of Water Planning and Standards
                 Washington, D.C. 20460

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      This  report  is  issued  under Section 304(e)(2)(C) of Public Law
 92-500.  This  Section  provides:

      "The  Administrator,  after consultation with appropriate Federal
      and State agencies and other  interested persons, shall issue to
      appropriate  Federal  agencies, the States, water pollution con-
      trol  agencies,  and agencies designated under Section 208 of
      this  Act,  within  one year after the effective date of this sub-
      section (and  from time to time thereafter) information includ-
      ing...(2)  processes, procedures, and methods to control pollu-
      tion  resulting  from  -

      (C) all construction activity, including runoff from the
      facilities resulting from such construction;..."

      This  publication  is the third in a series issued under Section
304(e)(2)(C) of Public Law 92-500 concerning the control of water
pollution  from  construction activity.  The first report, "Processes,
Procedures and Methods to Control Pollution From All Construction
Activity", was  issued  in October 1973 (Publication No.  EPA-430/9-73-007),
The second was entitled "Methods of Quickly Vegetating  Soils of Low
Productivity, Construction Activities (Publication No.  EPA-440/9-75-006).
It was published in July, 1975.

      This  document was prepared for use by planners, engineers,  resource
managers,  and others who may become involved in programs to effectively
provide for sediment control.   Standard erosion and sediment control
measures are usually effective for preventing the runoff of the total
sediment load.   The effectiveness of these standard techniques;  however,
has been found to be relatively poor with regard to preventing  the
runoff of the fine-grained fractions,  such as the silts  and clays.

     The objective of this study was to research practical, cost-
effective methods which would  help to reduce specifically the fine-
grained sediment pollution derived from construction activities.   The
prime consideration during this study was the use or adaptation  of
existing technology,  as described in the current literature or  data,
to the fine-grained sediment pollution  problem.

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EPA-440/9-7
                 Methods To Control
               Fine-Grained Sediments
                   Resulting From
                Construction Activity
                     December 1976
           U.S. ENVIRONMENTAL PROTECTION AGENCY
              Office of Water Planning and Standards
                   Washington, D.C. 20460

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   METHODS TO CONTROL FINE-GRAINED
       SEDIMENTS  RESULTING FROM
         CONSTRUCTION ACTIVITY
            Project Officer
            Robert Thronson
             Prepared for

 U.S.  ENVIRONMENTAL PROTECTION AGENCY

Office of Water Planning and Standards
        Washington, D.C. 20460
             November 1976

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                     TABLE OF CONTENTS
                                                       Page
List of Figures                                         Hi
List of Tables                                          iv
Acknowledgements                                        u
Sections
I         Summary                                        1
II        Introduction                                   3
III       Conclusions                                    6
IV        Recommendations                                8
V         Erosion Control Measures                      10
VI        Sediment Control Techniques                   24
VII       Removal and Disposal  of Sediment
          From Detention Ponds                           58
VIII      References                                    £8
Appendix  Some Post-Sediment Pond Equipment             73
          Manufacturers

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                     LIST OF FIGURES
No.                                                   Page
1     Ideal  Settling Velocity for a  Sphere
     (10°C  Water)                                       28
2     Siphon Arrangement in Riser Pipe                  35
3     Flocculant Addition in Two-Pond  System            37
4     Basic  Concept of Use of Post-Sediment  Pond
     Equipment                                         43
5     Cross  Section of Typical  Vertical  Leaf
     Vacuum Filter                                     45
6     Simplified Operation of a Typical  Pressure
     Filter or Strainer                                47
7     Basic  Operation of a Hydrocyclone                  49
8     Principle of Operation of an Inclined
     Tube Settler                                      51
9     Cross  Section of Centrifugal Concentrator         52
lOa  Arrangement for Crane-Operated Scraper            60
lOb  Alternate Arrangement for Crane-Operated
     Scraper                                           60
11   Settling Tank - Vacuum Filtration  Technique
     for Dewatering Fine-Grained Sediment              65

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                      LIST OF TABLES

No.                                                   Page

1    Runoff Control Methods                            14

2    Relative Effectiveness of Erosion Control
     Treatments (Using Check Plot as 100)               16

3    Relative Effectiveness of Mulch Treatments
     on an Earth Cut With a 3:1  Slope                  18

4    Relative Effectiveness of Mulch Treatments
     of an Earth Fill  With a 2:1  Slope                 19

5    Soil Particle Size in Runoff from Test
     Plots Mulched with Wheat Residue on a
     2.3% Slope                                        21

6    Average Soil  Particle Size  Distribution in
     Runoff from a Highway Construction Site           22

7    Minimum Sediment  Pond Area  Requirements
     for Selected  Particles for  a .0283 m3/sec
     1  (cfs) Outflow                                   29

8    Short Circuiting  for Settling Tanks               32

9    Effectiveness of  Two-Pond and Chemical
     Addition System,  Centralia  Mine                   40

10   Post-Sediment Pond Equipment Costs and
     Removal Efficiencies                              54

11   Costs and Removal Efficiencies of Most
     Feasible Post-Sediment Pond  Equipment             56

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                     ACKNOWLEDGEMENTS
     This document was prepared for the Environmental
Protection Agency by Hittman Associates,  Inc.  of Columbia,
Maryland.  Principal authors were Mr.  Michael  A. Nawrocki,
Program Manager, and Mr.  James M. Pietrzak,  Associate
Engineer.  Project Officer for the Environmental Protection
Agency was Mr.  Robert Thronson, Hydrologist  with the Non-
point Source Branch.
The U.S. Environmental Protection Agency has reviewed this
report and approved its publication.  Approval does not
signify that the contents necessarily reflect the views and
policies of the U.S. Environmental Protection Agency.
                            v

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                         SECTION I


                          SUMMARY
The following course of action is offered for increasing
the amount of fine-grained sediment which is retained on a
construction site.  The discussion summarizes the most
promising control alternatives.  Utilization of a specific
technique, or combination of techniques, depends upon the
degree of fine-grained sediment control required and the
characteristics of the soils present at the site.

For pre-sediment pond control of fine-grained sediment,
or when the installation of a sediment pond is not feasible
because of site constraints, plastic filter cloth fences
appear to be very effective for controlling fine-grained
sediment.  Where sediment detention ponds are to be pro-
vided and no plastic filter cloth fence is used, two ponds
in series should be installed since efficiency measurements
on these systems indicate that they are more efficient than
a single pond of the same overall surface area.  In de-
signing the pond(s) the following should be considered:

     1.   The performance of a preconstruction site survey
          and analysis which includes the type and grain
          size distribution of the soils.  This will
          provide for the accurate sizing of the pond
          system according to anticipated flow rates
          and the characteristics of the soils in the
          site area.

     2.   Provision of baffles or compartments within
          the sediment pond(s).

     3.   Ensure that the length-to-width ratio of
          the pond be kept on the order of 5 to 1.

     4.   The use, where feasible, of very wide in-
          flow and outflow structures.

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     5.    Provision, where wide inflows are not possible
          to obtain, of energy dissipators to decrease
          the flow velocity.

     6.    The use, where space is available only for a
          standard riser pipe, of risers which have
          improved fine-grained sediment retention
          capability.  These  include siphon-drawdown
          or plastic filter cloth wrapped units.

Additional fine-grained sediment control can be achieved
through the addition of chemical flocculants.  For this,
a two pond system is recommended, with the chemical being
added into the outflow from the first pond.

There is also some available  water treatment equipment
which can be used at the outlet structure of a sediment
pond to achieve fine-grained  sediment removal.

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                         SECTION II


                        INTRODUCTION


Background
The implementation of an effective erosion and sediment
control plan based on current standards can prevent much
of the potential sediment p-ollution generated on a construc-
tion site.  Standard erosion and sediment control measures
are usually effective in preventing runoff of the total
sediment load.  However, the effectiveness of these stan-
dard techniques has been found to be relatively poor as far
as the prevention of the runoff of the fine-grained frac-
tion of the sediment, i.e., silt and clay is concerned.

The objective of this study, therefore, was to research
practical, cost-effective methods which would help to re-
duce specifically the fine-grained sediment pollution de-
rived from construction activities.  The prime consideration
during this study was the use or adaptation of existing
technology, as described in the current literature or data,
to the fine-grained sediment pollution problem.

For the purpose of this study, fine-grained sediment, or
silt and clay, is defined according to the Unified Soil
Classification System.  This classification includes as silt
and clay any particles 74 microns or less in diameter, i.e.,
those passing through a No. 200 U.S. Standard Sieve. There-
fore, the methods investigated during the course of this
study focused primarily on controlling particles in this
size range.

The term soils, when used in this report, includes those
natural aggregates of mineral grains, or other materials,
that can be separated by such gentle mechanical means as
agitation in water.  Sediment refers to the individual
particles of material which have been eroded from their
original locations, transported, and deposited by runoff

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waters.  In-place soil materials may consist of a great
range of individual particles varying from fine clays to
boulders.  Others may be fairly uniform such as sands,
gravels, or clays.  In most construction site areas, the
sediment most subject to erosion and causing pollution
problems consists of from clay to coarse sand-sized
materials.  Silts and clays are considered to be the fine-
grained portions discussed in this report.
Study Methodology


Methods for the control of fine-grained sediment can be
grouped into four general categories.  These categories
closely follow the lines along which a standard erosion
and sediment control  plan is im-pl emented,  since it was
found that the control of fine-grained sediment can best
be achieved by modification and expansion  of a standard
erosion and sediment control plan designed in accordance
with good current practice.  Thus, the methods investi-
gated during this study were grouped so as to show how
utilization of these techniques can complement and improve
the fine-grained sediment removal ability  of a standard
erosion and sediment control plan.

The first category consists of standard erosion control
techniques which are used on construction  sites and which
may tend to reduce the production of fine-grained sedi-
ment on the'site.  Proper planning of construction activi-
ties as well as various runoff control and surface soil
stabilization techniques which are used in an effort to
keep the soil in place on a construction site are included
in this category.

The second category or line of defense involves the use of
adequate sediment control measures.  They  include sediment
traps,  sediment filters and buffers, and detention basins
or sediment ponds to  retain the fine-grained sediment on
site.   Modification of and addition to original sediment
and erosion control plan designs is, in most cases, neces-
sary to specifically improve the retention of fine-grained
sediments.

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Use of post-depositional (post-sediment pond)  devices and
techniques comprises the third fine-grained sediment con-
trol line of defense.  It involves the installation of
mechanical separation devices, which are capable of re-
moving fine-grained particles from water, at the overflow
structure of the sediment retention basins.

The final aspect of the control technology is  the removal
and disposal of the fine-grained sediment from detention
ponds and post-depositional devices.  It includes the re-
emoval, dewatering, drying, and, possibly, the utilization
of the sedimentary materials.
This study, therefore, concentrated on identifying and
assessing the applicability, practicality, effectivcra::
and economics of techniques in the four above categories
which could be used to control fine-grained sediments
resulting from construction activities.

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                         SECTION III


                         CONCLUSIONS
1.   The overall control of fine-grained sediments can best
     be achieved through the modification and expansion of
     a standard erosion and sediment control  plan.

2.   Standard erosion control  measures such as mulches,
     chemical binders, etc., which are designed to keep
     the sediment in place, are most effective on coarse-
     grained particles.  Some  fine-grained sediment control
     is also achieved, however, through use of these
     methods.

3.   Fences constructed of plastic filter cloth appear to
     be one of. the most effective fine-grained sediment
     control devices.  These fences can be used around the
     periphery of a construction site to contain most of
     the fine-grained sediment before it enters a sediment
     pond,  or when the installation of a sediment pond is
     not feasible.

4.   Conventionally-designed sediment detention ponds need
     to be  modified to achieve removal of more of the fine-
     grained sediments.  Pond  characteristics which can
     be modified to achieve more effective fine-grained
     sediment control include  the installation of baffles
     or compartments within the pond, provision of a more
     effective pond length-to-width ratio, use of very
     wide inflow and outflow wiers, redesign  of outfalls,
     and the installation, of energy dissipators in the
     pond intake area.

5.   Multiple sediment detention ponds in series appear to
     have a greater settling efficiency than  a single large
     pond of equivalent surface area.

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6.    Chemical  coagulants and flocculants  used  in  conjunc-
     tion with a multiple pond system can achieve good
     control  of fine-grained sediments.

7.    There is  some available equipment which can  be  used
     at the outlet structure of a sediment pond  to achieve
     further fine-grained sediment removal.   Of  this equip-
     ment, hydrocyclones appear to be the most cost-effec-
     tive for  the widest variety of situations.

8.    The most  feasible equipment for removing  sediment
     from sediment ponds include standard draglines, crane-
     operated  scrapers, conventional front-end loaders,
     and, for  larger ponds, hydraulic dredges.

9.    Scarification or reworking of sediment, either after
     it has been removed from a pond or after the pond  has
     been drained, is an effective method of dewatering  the
     sediment.  Placement of sediment removed from ponds
     on drying beds which consist of underdrains with layers
     of sand and/or gravel on top has also been shown to
     be effective in dewatering in some cases.

10.  Ultimate  disposal or reuse of fine-grained sediments
     removed from sediment ponds depends upon the local
     economics of transporting the sediment to the place
     where it  will be used.  Agricultural and some landfill
     uses appear to offer the best alternatives for reuse.

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                        SECTION IV


                      RECOMMENDATIONS


For Fine-Grained Sediment Control


1.   Continue to use standard erosion control  techniques
     on construction sites.   They  effect some  fine-grained
     sediment control  but,  more importantly,  they keep the
     coarser-grained particles in  place, thus  making it
     possible to design downstream sediment control  devices
     to specifically and more efficiently remove the fine-
     grained sediments from the water.

2.   Utilize plastic filter cloth  fences for  sediment
     control wherever  possible.

3.   Include the following  factors in the design and con-
     struction of sediment  ponds to achieve more efficient
     detention of fine-grained particles:

     a.   Adequate pond surface area based on  settling
          theory and the individual site characteristics.

     b.   Baffles or compartments  within the  pond.

     c.   A pond length-to-width ratio  of approximately
          5 to 1 .

     d.   Very wide inflow  and outflow  wiers  where
          feasible.

     e.   Energy dissipators to slow the flow  prior  to
          entering the pond.
                            8

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     f.   Riser pipes redesigned to achieve more fine-
          grained sediment removal.  Examples of such
          redesigns include the siphon drawdown type
          or the riser wrapped in plastic filter cloth.

4.   Use chemi'cal flocculants in conjunction with a two-
     pond system, with the flocculant being added after
     runoff flows through the first pond.

For Research Needs

1.   Determine the exact effect of recommended sediment
     pond modifications on efficiencies.  In-field evalua-
     tions of each of the above recommended modifications
     need to be.performed.   The modifications should be
     evaluated both singly and in combination with other
     modifications.

2.   Encourage the conduct of field trials of the various
     pieces of post-depositional equipment which have been
     identified as being most feasible.  Practical trials
     are needed to determine their range of applicability
     and costs in comparison to other fine-grained sediment
     control measures.

3.   Perform additional economic and technical field evalu-
     ations using multiple sediment ponds in conjunction
     with flocculant additions.

4.   Conduct studies to determine if flocculants used in
     standard water treatment practices are toxic under any
     anticipated conditions.
                            9

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                         SECTION V


                 EROSION CONTROL MEASURES


Basic Concepts
The first consideration in the control of sediment on a
construction site is to keep as much of the soil in place
as possible.  This is accomplished through the use of
good on-site erosion control techniques.  Within the past
few years, many advancements have been made in the field
of erosion control on construction sites.  They include
application of techniques which can be grouped into three
general areas of control:

     t    Good construction planning to include staging
          of construction whenever possible in order to
          minimize the area of land disturbed at any
          given time

     •    Runoff control through planned stormwater
          drainage and management

     •    Utilization of a combination of vegetative,
          mulching,  and other stabilization measures to
          shield and stabilize the surface soils.

These control techniques were developed to retain most of
the overall soil materials on the site, not specifically
for fine-grained sediment control.

In order to determine the effect that standard erosion
control techniques have on the production of fine-grained
sediment,  a literature review was performed.  In addition,
representatives of agencies actually responsible for imple-
menting erosion and  sediment control programs were con-
tacted for their opinions on this matter.  The prevailing
opinion among these  agencies was that although little
definitive data is available concerning the effectiveness
                           10

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of these presently existing methods  specifically for  fine-
grained sediment control, use of these standard practices
will still effect some reduction in  the amount of fine-
grained sediment leaving a construction site.

There are some available data, however, which  cover various
aspects of the effectiveness of the  standard erosion  con-
trol techniques in preventing fine-grained sediment runoff.
Therefore, this section will present brief descriptions
of the commonly-used erosion control techniques and pro-
vide guidelines for their applicability and probable  cost
effectiveness in controlling fine-grained sediment.


Erosion Control Techniques

     Construction Planning

Land development plans which take into consideration  the
climate, topography, soils, existing vegetative cover, and
natural drainage systems of both the proposed construction
site and its neighboring areas will  provide an insight
into fine-grained sediment control.   Since the amount of
this material generated on a site depends primarily upon
the composition of the soils present at the site and the
site runoff factors, information on  these parameters is
invaluable during the initial site planning phase.  Climato-
logical data is readily available for most proposed construe
tion sites from the National Weather Service.  Information
on soils at the site is similarly available from many
Federal and State Departments of Agriculture, Geology, and
Mining; universities; and others.  Topography and  natural
drainage system surveys, performed utilizing  both  maps and
actual field inspection,wi11 help to identify problem areas.
Field surveys of the existing vegetation are  needed to
identify critical areas or places where natural buffer
strips can be left for erosion control. These natural
buffer strips can decrease the velocity of runoff  and trap
sediment, thus retaining it on site.

Reduction in both the area of disturbed land  and the amount
of time it is left bare also will help to reduce the amount
of fine-grained sediment in runoff leaving the site.  Basi-
cally, this technique requires that the amount of  bare
soil exposed to erosive processes at any one  time  be mini-
mized by proper staging or phasing of the construction.
For example, a large development might be able to  be con-
structed in phases whereby a number of small  areas are
                            11

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 constructed  and  stabilized  in  sequence  rather  than  exposing
 the entire  area  to  construction  activity  at  the. same  time.
 This might  require  more  comprehensive  planning  and  sched-
 uling of the various  construction  phases  if  the overall
 project  schedule is to  be maintained.

 Plans for the retardation of  runoff  waters during  construc-
 tion must also be implemented  effectively if control  of
 silt and clay is to be  achieved.   These plans  should  pro-
 vide for effective  control  of  increased runoff  caused by
 changes  in  soil  horizons  and  surface conditions both  during
 and after development.

      Runoff  Control
 The  control  of  runoff  is  perhaps  the  most  important means
 of reducing  or  preventing  soil  erosion.  Along with the
 impact  of  falling  raindrops,  runoff  is  a major cause  of
 soil  erosion.   The  rate of runoff, that  is  both  the quan-
 tity  and velocity  of the  surface  flow,  is  directly related
 to the  rate  of  erosion.   Physical factors  having  the
 greatest effect on  both the amount and  velocity  of runoff
 are:  soil infiltration rate, surface roughness,  slope
 steepness, and  slope length.  These factors can  be con-
 trolled to a  certain degree,  thus reducing  overall soil
 loss  and,  in  turn,  possibly reducing  the amount  of fine-
 grained sediment which must be  controlled  while  being
 transported  by  runoff water.  This requires that  slopes
 and drainage  systems be properly  designed  and that both
 temporary and permanent runoff  control  practices  be em-
 ployed  during and after completion of construction.
 Runoff  control  involves three major considerations:

      •    Decreasing the amount of total runoff

      •    Limiting  the land surface area over which
          the runoff flows

      t    Proper handling  and disposal of  concen-
          trated flows.

When   the amount of  runoff  generated on a site is  reduced,
the potential for erosion  is correspondingly reduced.  Sur-
face   roughening and loosening are two means of doing this.
Scarification and "tracking" (i.e., movement of a cleated
dozer up and  down a slope) often are used as means of
protecting the  slope and increasing infiltration.  Care
must   be taken to insure that an equipment operator under-
stands that the surface materials must be roughened in a
                           12

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manner that impedes flow rather than channelizing it and
causing it to concentrate.

Contour benching and furrowing are two methods of runoff
control which have been utilized to a great extent in
agricultural practice to reduce soil erosion.   They can
also be effectively applied on many construction sites.

The interception of runoff before it reaches highly-erod-
ible, exposed surface areas, or before it accumulates to
a critical concentration, and diverting it to a stabilized
disposal area is another means of reducing soil erosion.
This is accomplished with the use of diversion structures
such as ditches, dikes, and terraces.  The principal goal
of interception and diversion is to control the velocity of
the runoff and protect critical areas of the construction
site.

Once the runoff becomes concentrated, grade control struc-
tures may be required to prevent gully erosion or stream
channel degradation.  These structures prevent excessive
erosion by reducing velocities in watercourses or by pro-
viding lined channel sections or structures that can with-
stand high flow velocities.  They include downdrains used
to channel concentrated runoff down credible slopes, check
dams or weirs which reduce the flow gradient and physically
impede channel degradation, channel linings which shield
the channel from erosion, energy dissipators to slow and
impede the runoff, and level spreaders which spread the
flow.

Table 1 presents the most commonly  used runoff control
methods and their functions as related to erosion prevention

     Surface Soil Protection

Another general type of erosion control procedure used
during construction consists of minimizing the period of
time that a graded area is exposed  by promptly providing
surface protection upon completion  of the grading activity.
This requires the use of short term forms of protection
while the long term forms of stabilization are becoming
established.
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              Table 1
Control Method

Selective Grading
  and Shaping
Vegetative Buffer
  Strips
Roughened Surface
Benches
Diversion Structures
Grade Control  Structures
Grassed Waterways
Level  Spreader
RUNOFF CONTROL METHODS

            Functions

   Reduces critical  slope lengths
   and gradients, thus slowing
   runoff.

   Slows runoff velocity, thus
   filtering sediment from runoff.
   Reduces volume of runoff by
   increasing surface ponding.

   Reduces velocity  while increasing
   infiltration rates.  Collects
   sediment and holds water.

   Reduces runoff velocites by de-
   creasing effective slope lengths.
   Retains some sediment.  Provides
   access to slopes  for revegeta-
   t i o n.

   Collects and directs water from
   vulnerable areas  to prepared
   drainageways and  so reduces
   erosion potential.

   Slows velocity of flow, reducing
   erosive capacity.  Usually per-
   manent .

   Grass tends to filter sediment
   and slow runoff and so stabilizes
   drainageways.

   Collects channel  or pipe flow
   and converts it to sheet flow.
   Increases deposition.
                            14

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Short term forms of surface protection include the  use  of
chemical emulsions to bind the soil  particles into  a  more
erosion resistant mass; the use of various matting  materials
such as jute, wood excelsior,  paper,  etc.; and the  utiliza-
tion of straw, hay, woodchips  and other relatively  low-cost
mulch materials to shield the  soil surface from the action
of raindrop splash and runoff.  Fast-growing annual and
perennial  plant materials which both  shield and bind  the
soil can also be used in conjunction  with the mulch while
the hearty, perennial plant materials such as grasses,
forbs, and shrubs which will be used  for permanent  stabi-
lization and landscaping become firmly established.

Effectiveness

     Relative Effectiveness of Techniques

Some important comparisons have been  made between the use
of different types of mulches, varying mulch application
rates, and other erosion control techniques.  Although
these comparisons were not specifically related to  fine-
grained sediment control, they are important in that con-
trol of overall soil erosion is expected to result  in
the control of some of the fine-grained sediment.  In addi-
tion, good on-site erosion control,  even if effective
primarily for the control of the coarse-grained soil parti-
cles, can increase the effectiveness  of downstream sedi-
ment control devices which are designed primarily  for fine-
grained sediment control by reducing  their need for main-
tenance due to the accumulation of coarse-grained  sediment.

Table 2 presents comparisons of the relative effectiveness,
on a fairly fine-grained soil, of various erosion  control
measures normally used on construction sites.  The compari-
sons in Table 2 were made based on data from experimental
test plots on gently sloping land.  As can be seen from
Table 2, the amount of erosion generated on a site varies
widely when different standard erosion control techniques
are applied. In general, though, it can be seen that as the
application rate of a given mulch or  soil binding  technique
increases, the amount of erosion generated decreases.  There
is a point, however, where the economics of the overall
sediment and erosion control plan come into play.  At this
point, it is less expensive to provide downstream  sediment
control, instead of increasing the application rate in order
to hold more soil in place.  Thus, mulch or chemical treat-
ment rates should be developed on the basis of the cost-
effectiveness of the overall erosion and sediment  control
plan.
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        Table  2.   RELATIVE  EFFECTIVENESS  OF  EROSION  CONTROL
        TREATMENTS  (USING  CHECK  PLOT AS  100)   (REF.  1,   2,  3)
       ireatment
 Fiberglass and asphalt
   emulsion
 Asphalt emulsion
 Prairie hay and asphalt
   emulsion
 Prairie hay and asphalt
   emulsion
 Fiberglass
 Woodchlps
 Uoodchlps
 Wood cellulose fiber
   (as a slurry)
 Asphalt emulsion
 Wheat straw (disk-packed,
   cross-slope)
 Prairie hay (disk-packed,
   cross-slope)
 Prairie hay
 Prairie hay and
   asphalt emulsion
 Asphalt emulsion
 Resinous soil  binder
 Prairie hay (disk-packed,
   cross-slope)
 Wheat straw (disk-packed,
   cross-slope)
 Sawdust (disked In with
   tandem disk)
 Asphalt emulsion
 Prairie hay (disk-packed,
   cross-slope)
 Elastomerlc emulsion
 Woodchlps
"Resinous soil  binder
 Emuls1f1able  latex
 Sawdust (disked In with
   tandem .disk)

 Check (Untreated)

 Wheat straw (disk-packed,
   cross-slope)
 Check (disk-packed;  cross-slqpe)
 Woodchlps
 Prairie  hay (disk-packed,
  downslope)
 Check (disk-packed.
  downslope)
                                       Application Rate
    per hectare


 1,123 kg & 1,406 1

 11,234 1
 1,123 kg 4 11,234  1

 1,123 kg & 1,406 1

 1,123 kg
 13,473 kg
 20,209 kg
 3,930 kg

 5,617 1
 2245 kg

 2,245 kg

 1,123 kg
 561 kg & 1406 1

 2,808 1
 11,234 1
 1,123  kg

 1,123 kg

 5.08-cm depth

 1,406 1
 561 kg

 341 1
 2,727 kg
 5£17 1
 303 1
2.54-cm depth
0

561 kg

0
£245 kg
1,123 kg
                                                              per acre
1,000 Ib & 150 gal

1,200 gal
1,000 Ib & 1,200 gal

1,000 Ib & 150 gal

1,000 Ib
12,000 Ib
18,000 Ib
4500 Ib

600 gal
2J300 Ib

2,000 Ib

WOO Ib
500 Ib & 150  gal

300 gal
1,200 gal
1,000 Ib

1,000 Ib

2-1n.depth

150 gal
500 Ib

90 gal
6000 Ib
600 gal
80 gal
l-1n.depth
0

500 Ib

0
2000 Ib
1,000 Ib
                                                  Relative
                                                  Erosion8
  1.4

  1.9
  3.0

  5.3

  5.3
  6.2
  6.4
 10.0

 14.0
 14.6

 17.4

 20.4
 21.0

 27.5
 28.4
 Z9.7

 47.0

 60.6

 64.6
 65.5

 68.9
 69.8
 86.5
 94.6
 94.8
100.0

124.3

124.8
194.5
195.7

545.0
 Average  of three etorme replicated twice  for eaoh treatment.   All treatments compared
 to an  untreated check plot, Sharpsburg  silty olay, St alope,  Lincoln, Nebraska
 (rated at  100.).  All plots were similarly prepared by planing and smoothing.
                                            16

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Table 2 only presents data on the relative effectiveness
of erosion control treatments on gently sloping land.
It is virtually impossible, however, that all  construction
activities would occur on flat or gently sloping land.
Tables 3 and 4, therefore, present the relative effectiveness
of some erosion control techniques which would normally
be used on more steeply sloping land.   Table 3 presents
the results of experiments on a cut slope at a 3:1  slope
in a relatively fine-grained soil, and Table 4 presents
the results of experiments on a 2:1 fill slope in a
similar soil.   These two tables show that the  relative
effectiveness  of a given erosion control method depends
on a number of factors, including the  surface  characteris-
tics (i.e., cut or fill, etc.), the steepness  of slope  upon
which it is applied, and other factors.  This  emphasizes
the importance of adequate site investigations and precon-
struction planning before an overall erosion and sediment
control plan is adopted.

Although most  erosion control techniques will  provide sub-
stantial protection to a bare soil, there are  data which
indicate that  some control techniques  may not  be as effec-
tive as previously thought.  Meyer, Wischmeier, and Daniel
(Ref. 4) performed an experiment in which six  different
erosion control treatments were imposed on an  area denuded
by a bucket Voader and a bulldozer.  The treatments were:
scalped only (no further treatment), scarified to a depth
of 5.08 to 10.16 cm (2 to 4 in.), mulched with 2.24 metric
tons per hectare (1 ton/acre), covered with 10.16 cm (4 in.)
of topsoil, covered with 0.61 m (2 ft) of loose subsoil
fill, and covered with 0.61 m (2 ft) of compacted subsoil
fill.  They found no significant difference at the 95
percent confidence level between the scalped only, scarified,
and compact fill treatments for all tests.  This included
tests on dry to very wet soil, all of which showed that
scarification  did not significantly reduce erosion on the
test plots.  This conclusion is also supported by the data
presented in Table 2.  Plots that were disk-packed, cross-
slope (similar to cross-slope scarification) showed greater
erosion than the untreated check plot.

Light applications of straw, hay, and woodchip mulches
(i.e., applications less than normally recommended) were
also found to be relatively ineffective in preventing
erosion according to the data presented in Table 2.
                            17

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                     Table 3.
                        RELATIVE  EFFECTIVENESS  OF  MULCH TREATMENTS ON AN EARTH CUT
                                     WITH A  3:1  SLOPE   (REF.  1)
00
          Mulch Treatment
Jute netting
Wood excelsior mat
Fiberglass & asphalt
  emulsion
Woodchips & asphalt
  emulsion
Prairie hay &
  asphalt emulsion
Asphalt emulsion
Coarse ground corncobs
  & asphalt emulsion
Prairie hay anchored
  with paper net
Fiberglass
Wood cellulose (as a
  slurry) & asphalt
  emulsi on
Wood cellulose (as a
  siurry)
Kraft paper netting
Emulsifiable latex
         Application Rate

  per hectare



1,123 kg & 1,406 1

13,473 kg & 1,406 1

2^45 kg & 1,406 1

11,234 1
11,227 kg & 1,406 1

2^45 kg

1,123 kg

1,123 kg & 1,406 1

1,123 kg


1,406 1
    per acre



1,000 Ib & 150 gal

12,000 Ib & 150 gal

2,000 Ib & 150 gal

1,200 gal
10,000 Ib & 150 gal

2JOOQ Ib

1,000 Ib

1,000 Ib & 150 gal

1,000 Ib


150 gal
                                                                                     Relative
                                                                                     Erosi
 100
 110
 140

 230

 250

 250
 450

 790

 790

 850

1,290

2,070
2,540
        Total evasion from three simulated rainstorms  replicated twice for each treatment.
        All treatments compared to jute netting  (rated at 100)  and are in silty clay,
               Nebraska.

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               Table 4.
RELATIVE EFFECTIVENESS OF MULCH TREATMENTS ON AN EARTH FILL
              WITH A 2:1 SLOPE (REF. 1)
   Mulch Treatment
Asphalt emulsion
Woodchips & asphalt
  emulsion
Jute netting
Prairie hay & asphalt
  emulsion
Wood excelsior mat
Coarse ground corncobs  &
  asphalt emulsion
Wood cellulose (Brand A)
  (as a slurry)
Fiberglass & asphalt
  emulsion
Wood excelsior
Wood cellulose (Brand B)
Wood excelsior & wood
  eellulose
               Application  Rate
         per hectare

       11,234 1
       13,473 kg & 1,406 1


       2^45 kg & 1,406 1


       11,227 kg & 1,406 1

       1,572 kg

       1,123 kg & 1,406 1

       4,491 kg
       1,572 kg
       393 kg & 1,179 kg
    per acre

1,200 gal
12,000 Ib & 150 gal
2£OQ Ib & 150 gal


10,000 Ib & 150 gal

1,400 Ib

1,000 Ib & 150 gal

4,000 Ib
1,400 Ib
350 Ib & 1,050 Ib
                                                                                     Re!ative
                                                                                     Erosion3
  16
  28

 100
 104

 159
 234

 310

 345

 391
 811
1,500
^Total erosion for  three  simulated  rainstorms  replicated twice for each treatment.
 All treatments compared  to  jute  netting (rated at 100) and are in silty clay,
 Wahoo, Nebraska.

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     Fine-Grained Sediment Control

In the investigation of the effectiveness of erosion con-
trol techniques, a number of research studies have found
that the percentage of fine-grained material in the runoff
from a site is greater than the percentage of fine-grained
material in the original in-place soil (Ref. 1, 7, 8).
This was true even with the application of standard erosion
control techniques.  Tables 5 and 6 illustrate this point.
Thus, standard erosion control  practices are not only more
effective on coarse-grained sediment, but they also reduce
the total amount of sediment generated.

Analysis of these two tables shows a definite shift toward
more fine-grained sediment in runoff following land dis-
turbance.  As more of the coarse-grained fraction is re-
tained on site by control measures, the percentage of fine-
grained sediment in runoff increases.  The data indicates
that standard erosion control techniques tested are more
efficient in retaining coarse-grained particles on site than
they are in retaining the fine-grained ones.  The main
function of these standard erosion control techniques, then,
is to effect some retention of fine-grained particles but
mainly to retain the coarse-grained soil particles on the
site so that the downstream sediment control devices can
more efficiently control the fine-grained particles.

Utilization Recommendations

When applied as recommended, the standard erosion control
techniques show an ability to hold some of the fine-grained
soil particles in place.  However, they have a much greater
efficiency in controlling coarse-grained particles.

More effective fine-grained sediment control can be achieved
at a fairly high cost either by utilizing some of the more
effective erosion control techniques shown in Tables 2, 3,
and 4 or by increasing the application quantities of the
various mulches.  In an overall erosion and sediment control
program, however, the most cost-effective means of con-
trolling the fine-grained portion of the sediment would be
to first use good, sound erosion control techniques to keep
the majority of the coarse-grained soil particles and some
of the fine-grained ones in place, and then utilize sediment
ponds, other downstream sediment control measures, and post-
depositional devices to prevent the fine-grained materials
from leaving the construction site.  When the coarse-grained
soil particles are kept in place, downstream sediment
                           20

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Table 5.  SOIL PARTICLE SIZE IN RUNOFF FROM TEST PLOTS MULCHED
          WITH WHEAT RESIDUE ON A 2.3% SLOPE (REF. 1)
Average Erosion
(kg/ha) (tons/acre)
4339 1.94
2074
830
285
Soil In
1.04
0.42
0.14
place
Runoff
(cm)
4.06
5.08
2.90
2.77

Percent Soil Particle Diameter
>50J/
coarse silt
31.5
33.4
25.9
47.4
68.5
50-20/f
medium silt
23.5
17.7
9.1
8.6
18.5
20-5A*
fine silt
19.7
19.5
25.3
15.9
6.8
5-2/*
coarse clay
9.3
8.1
8.1
5.1
1.2
<2 microns
fine clay
16.0
21.3
31.6
23.0
5.0

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                   Table 6.  AVERAGE SOIL PARTICLE SIZE DISTRIBUTION  IN  RUNOFF
                          FROM A HIGHWAY CONSTRUCTION SITE (REF.  7,  8)
TO
Condition


Average suspended solids
  in 4 streams before
  construction

Average suspended solids
  in 4 streams during
  construction

Average suspended solids
  in runoff  leaving the
  construction area

Topsoil at site

Exposed subsoil  at site
                                            Percent Soil Particle Diameter
                                       2000-62/J     .      62-4/u
                                   (medium sand-si It)    silt to clay

                                           7                53
                                                            30
                                                            27
                                          42

                                          40
42

35
cjj

40



69



70



16

25

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control measures will function more efficiently and retain
more of the fine-grained particles.  Also,,they will re-
quire less maintenance in the form of periodic clean out.
                            23

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                        SECTION VI


               SEDIMENT CONTROL TECHNIQUES


Types of Control
Even with the best on-site erosion control  plan, some sedi-
ment can be expected to be generated due to the nature of
the construction activities being conducted.   Soils are
constantly being disturbed and their characteristics changed,
These activities constantly produce loose,  bare soils so
that it is almost impossible to prevent sediment movement
from the site without adequate sediment control measures.

To control the sediment resulting from erosion, various
standard practices are used to contain or trap the sediment
and thus prevent it from leaving the construction site.
These practices can be divided into three general types:
pre-sediment pond techniques such as small  check dams to
contain a portion of the sediment near its  point of origin,
filter barriers which remove the suspended  sediment before
it enters a drainageway, and buffer strips  which detain
sediment being transported by sheet flow; sediment ponds,
which are impoundment structures constructed to detain
runoff long enough to remove additional sediment from the
runoff by the action of gravitational settling; and post-
sediment pond devices which remove additional fine-grained
sediments from the water leaving the sediment pond.
Pre-Sediment Pond Techniques


Sediment traps or filters are small, often temporary struc-
tures used at various points within the construction area to
detain runoff for very short periods of time and trap
heavier sediment particles.  Examples of such structures
include pits dug along ditches and other areas where runoff
is concentrated, low gravel  dikes placed across graded
                            24

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roadways or in drainage ditch&s,  and straw bale  barriers
placed at the base of slopes and  in drainage ditches.

The effectiveness of sediment traps consisting  of  gravel
dikes and straw bales depends upon the relationship  be-
tween the size distribution of the sediment and  the  void
spaces in the devices which detain sediment but  pass the
water.  Reed (Ref. 8) measured the effectiveness of  check
dams (traps) used on a highway construction site.   He
found that the rock dams and straw bales had trapped the
sand, some silt, but little clay.  His measurements, given
previously in Table 6, showed that three percent of  the
sediment in the runoff was greater than 62/y (medium  sand-
silt) in diameter, 27 percent was between 62 and 4j*  (silt
to clay), and the remainder, 70 percent,'was less  than ty
microns in diameter (clay).  Due  to the size distribution
of the particles in the runoff from his measured construc-
tion site, he found that the check dams were less  than ten
percent effective, that is, a minimum of 90 percent  of the
material reaching these check dams passed through  them.
Therefore, the main use of check  dams appears to be  to trap
coarse-grained sediment.

Other filtering techniques include preservation of natural
vegetative buffers or the  installation of new vegetative
buffers downslope of an exposed area.  The  installation or
preservation of relatively flat vegetated buffer areas at
the base of steep slopes is an effective means of detaining
sediment being transported in sheet flow.

One recent innovation which appears to be a very effective
fine-grained sediment control technique is  the use  of fences
built of plastic filter fabric.  These barriers have been
successfully used on construction  sites in  both North
Carolina and Virginia.  On a highway construction site in
Virginia, the filter barrier removed 99.6 percent of the
total sediment in the runoff (Ref. 9).

Plastic filter fabric fences usually consist of wooden posts
spaced approximately 3.0 m  (10 ft) apart with large-hole
wire  (hog wire) fencing fastened to the posts.  The  filter
fabric, approximately 0.91 m (3  ft) high is then fastened
to the wire fence.  On the upstream side of the fence, the
fabric is anchored into a  ditch which  is then backfilled in
order to keep the runoff from flowing  under the fence.
Plastic filter fabric will  last  from 9 to 18 months  in such
usage. Burlap could also be  used,  but  it deteriorates more
rapidly.
                           25

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Most filter material will transmit water at a rate of
about 10~2 cm/sec, which would be equivalent to the sett-
ling rate of an approximately 8-micron diameter particle
(Ref. 10, 11).  Thus, these fabrics would be very good for
retaining fine-grained sediment since particles larger
than this size can be expected to settle out of suspension
behind the fabric filter fence.

Material costs for plastic filter fences range from $1.08
to $11.50 per square meter ($0.10-$1.10/sq ft), installed.
About 55 percent of the total installed cost is labor, 15
percent is the filter fabric, and 30 percent of the cost
is due to other materials required to make the fence (Ref.
9).
Sediment Ponds
     Conventional Design

One of the conventional methods of controlling the sediment
in the runoff from a construction site is through the con-
struction of a sediment retention basin at a point which
intercepts the surface runoff.  These sediment basins are
not designed to achieve any set effluent water quality cri-
terion or to remove any given percentage of the sediment in
the inflow.   Rather, the size of the basin is usually
determined by utilizing a rule-of-thumb on the volume of
the basin required based on the area of land disturbed.
For example, the State of Maryland, following criteria
developed by the U.S.  Soil  Conservation Service, requires
that the sediment basin site should be designed to provide
adequate sediment storage for not less than 127 cubic meters
per hectare (0.5 acre-inch  per acre) of disturbed land
(Ref.  12).

Sediment basins designed by these rules-of-thumb are gene-
rally very effective in trapping the coarse-grained fraction
of the sediment in the runoff.  In order to retain the fine-
grained sediment, however,  conventionally-designed sediment
basins must be redesigned to improve their effectiveness.
                           26

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     Theoretical  Design Requirements

          Ideal  Settling of Particles

Within a detention pond, the removal  of sediment from run-
off water is accomplished through settling of the particles
to the bottom of the pond.   For the settling of discrete
particles in a suspension of low solids concentration,
termed free or ideal settling, three  flow regimes have been
identified according to classical settling theory.   The
governing  equation for the settling  velocity within each
flow regime is (Ref. 13):
Stokes1  Law:

u  = _g	 (S.
                                              Re
-------
u
OJ
vt



u
u
o

"a*
0)

CO
     10
      3 -
     10
      2 .
     10
     10
       -1-
     10
       -2-
     10
       -3.
        10
                                                 Newton's Law
                              Transition  Region
                 Stokes'  Law
10"4      10"3       10"2       10


            Particle Diameter, cm
                                                 -1
          FIGURE  1.   Ideal  Settling  Velocity for  a  Sphere

                               (10°C Water)
10
                                    28

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     •    Specific gravity and anticipated  grain  size
          of the incoming solids

     t    Anticipated pond water  temperature.

In the design of sediment ponds to provide  for the  deposi-
tion of sediments, the ratio of the pond outflow  to the
surface area of the pond, Qo/A, is termed the  overflow
velocity,  Vo. therefore:

                     Vo = Qo/A                          (4)

Based on the above relationship,  it can be  shown  that  if
the critical settling velocity of any size  sediment particle
is greater than the overflow velocity,  that particle and
all larger than it will settle out.  Increasing the area of
the pond,  therefore, would decrease the overflow  velocity.
This means that the critical settling velocity for  the
largest size particle to be settled would also decrease.
Thus, at a given overflow velocity, increasing the  pond
surface area would effect the settling  of smaller particles
within the pond.

There is a limit of practicality, however,  on how large
a pond surface area can be provided in  order to induce the
settlement of fine-grained particles.  As can be seen from
Table 7, the pond area required to settle fine-grained
particles  increases rapidly as the particle size to be
settled decreases.
    Table 7. MINIMUM SEDIMENT POND AREA REQUIREMENTS
   FOR SELECTED PARTICLES FOR A .0283 m3/sec. (1 cfs)
                      OUTFLOW (Ref. 14)

Particle Diameter           Minimum Area Required
  (microns)	              fn2           ft?

60 (fine sand)                 7.43         80
40 (fine sand)                13.5         145
10 (silt)                    189          2030  (0.046 acres)
 1 (coarse clay)          18,900       203,000  (4.6 acres)
0.1 (fine clay)        1,890,000    20,300,000  (466 acres)
                            29

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          Factors Affecting Ideal Settling

In any sediment pond, it is unlikely that purely ideal
settling conditions will be met.  Factors which disturb
these conditions and thus alter the pond area required
(as calculated using ideal settling theory) include:

     •    Shape of the suspended particles

     •    Water turbulence

     •    Bottom scouring of deposited sediment

     •    Short circuiting, i.e., when the runoff water
          travels through the pond in less time than  the
          calculated detention period

     •    Nonuniform deposition of materials

     •    Entrance and exit effects

     t    Specific gravity and velocity of the inflow.

In most cases, the effects of the above factors would be
to increase the required pond surface area over that  cal-
culated by ideal settling theory.  Therefore, these
significant factors affecting particle settling should  be
considered in the design of the sediment pond.

               Particle Shape

The ideal settling equations (Equations 1, 2, and 3)  were
derived assuming a spherical particle and, for each of  the
three flow regions, the drag coefficient for a sphere be-
comes an approximate unique function of the Reynolds  num-
ber.   However, suspended sediment particles in water  are
hardly ever spherical.  Drag coefficients for spheres,
cylinders, and disks differ significantly at high Reynolds
numbers (>1000).  At low Reynolds numbers (^10), the
settling velocities of rod-like and disk-like particles
are,  respectively, 78 percent and 73 percent of the velocity
of an equal-volume spherical particle (Ref. 15).

               Turbulence

The horizontal velocity through a sediment pond also  affects
the particles which have settling velocities roughly
equivalent to the overflow velocity.  This is called  the

-------
turbulence effect, even though it occurs with flows at low
Reynolds numbers in the laminar flow range.

The net result of turbulence is to prohibit  the settling of
certain particle sizes, which are carried out with the over-
flow instead of settling.  An expression which can be used
to compute the removal ratio of any size particle with
turbulence present has been developed (Ref.  16).   This re-
moval ratio is defined as the fraction of particles of a
given size that would be settled in a detention pond with
turbulence present.  Thus, a removal ratio of 1.0 would
mean that all particles larger than or equal to the given
size would be settled even with turbulence present.  This
removal ratio is a function of the flow velocity per unit
of surface area in the settling zone.

               Scouring

Scour velocity is defined as the horizontal  channel velo-
city required to start in motion particles of size D, and
is given by the equation (Ref. 16):
     vc =

where:

     vc - scour velocity, cm/sec

     B   = "stickiness" factor, 0.04 for unigranular
          sand and 0.06 for cohesive, interlocking
          material (Ref. 17)

     F   = Darcy-Weisbach friction factor, usually 0.02
          to 0.03, depending on the surface over which
          flow is taking place (Ref. 17)

and the other parameters are as previously defined in Equa-
tions 1 through 3.  In sediment detention ponds, the hori-
zontal  velocity through the pond should be kept less than
the scour velocity so that settled smal1.particles are not
scoured from the bottom of the pond.  The theoretical scour
velocity is seen to be independent of the dimensions of the
pond.
                            31

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               Short Circuiting

The effects of short circuiting are emphasized by mixing
of the materials within the pond, high inlet velocities,
and density currents.  Experiments have been performed on
settling tanks of various shapes to determine the influence
which the tank shape has on the settling of particles.
Table 8 presents the results of these experiments (Ref.  16),
A higher short circuiting factor in Table 8 indicates that
short circuiting is more of a problem.
       Table 8.  SHORT CIRCUITING FOR SETTLING TANKS

                                        Short-Circuiting
Type of Tank                            Factor (f\
Ideal dispersion tank
Radial-flow circular                           1.2
Wide rectangular (length=2.4xwidth)            1.08
Narrow rectangular (length=17xwidth)           1.11
Baffled mixing chamber (length=528xwidth)      1.01
Ideal basin                                    1.0
                         2
The surface area (A, in m ) of a pond can be increased
to approximately account for short circuiting as follows

     A =F_ V.                                         (6)
where:


    V  = critical settling velocity, m/sec
Q = flow, m/sec
     Methods for Improving Pond Efficiency

It has been shown that the pond surface area required to
remove fine-grained sediments often will become prohibi-
tively large at the flow rates anticipated on many con-
struction sites.  Therefore, it is necessary to use tech-
niques which increase sediment pond efficiency, that is,
provide for the settling of fine-grained materials with
less pond surface area than that specified by theoretical
analysis.
                            32

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          Use of Internal  Baffles  and Design  of  Pond
          Configuration

Recently, research on sediment ponds  in conjunction with
lignite mines in Poland has yielded  insights  into  improve-
ment in efficiency.  The use of baffles within  ponds  has
shown promise.   Baffles increase the
-------
sediment pond retains water to the riser top.  Although
this is effective in terms of fine-grained sediment con-
trol, it might be unacceptable from a safety standpoint.

Another device for improving sediment pond efficiency
through improved outflow design involves a siphon arrange-
ment in a nonperforated riser pipe.  This is illustrated in
Figure 2.  As shown, the intake for the siphon pipe, lo-
cated at the approximate elevation of the desired cleanout
level of the pond, would help in implementing cleanout
procedures when the required sediment storage capacity has
been reached by providing a readily visible reference point.
If the pond is not cleaned when the sediment reaches the
bottom of the siphon pipe, the pond will not drain between
storm events.

Use of a very wide overflow wier instead of a standard riser
pipe has also been shown to be effective in increasing pond
efficiency (Ref. 18, 19).  Using this device, outflow velo-
cities in the wier intake area are decreased, thus ensuring
that fine-grained particles are not carried out with the
overflow.

The use of sand wiers or filter dams at sediment basin
outflows may be useful  for filtering-out fine sediment.
They are currently being investigated by the U.S. Army
Engineer Waterways Experiment Station in connection with
dredged material containment areas.

          Use of Multiple Sediment Ponds

In a number of cases, two or more sediment ponds in series
have been used to increase the detention of fine-grained
materials, instead of one larger basin covering the same
area.  Applications of  the value of this technique have been
studied for both the surface coal mining and dredging in-
dustries.  Data has shown that multiple sediment ponds in
series are more efficient, i.e., they remove finer particles
than a single, larger pond of the same total surface area is
predicted to (Ref.  20,  21).  The multiple basin concept is
similar to that of a compartmentalized, larger sediment
basin.   Thus, higher removal efficiencies can be expected
from both multiple sediment basins and a compartmentalized,
larger basin.
                            34

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                         10 cm (4") pipe

                                  \
   Trash rack/
   antivortex -
   device
              Riser
         Flow
  0.64 cm (1/4")
       'hole at
       sediment
       cleanout
       level
       _Sediment
       cleanout level
'Elevation of top of
  conduit
FIGURE 2.  Siphon  Arrangement in Riser Pipe (Ref.  20).
                     35

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          Use of Flocculants

               Basic Concept

Flocculants are chemicals or other materials used to induce
fine-grained sediments to flocculate or aggregate into
small clumps.  This increases their rate of settling.
Figure 3 illustrates the use of two sediment ponds when
chemical addition is used to enhance the settling of fine-
grained sediment.  The first pond is designed to settle
coarse-grained sediment.  Flocculants are added to the
outflow from the first pond.  In this way, the chemicals
would be used for the finer-grained materials in the most
effective and economical manner.  The required flocculant
dosage increases with increasing concentrations of sedi-
ment to be flocculated.  Thus, by settling the coarse-
grained particles prior to the addition of a flocculant, a
more cost-effective dosage can be determined.

               Types of Flocculants

Commonly used flocculants include (Ref. 22):

     •    Metal Salts

               Aluminum sulfate
               Ferrous sulfate
               Ferric chloride

     •    Metal Hydroxides

               Aluminum hydroxides
               Calcium hydroxide

     •    Synthetic Polymers or Polyelectrolytes

               An ionic
               Cat ionic
               Nonionic

               Selection of Flocculant and Dosage

The selection of the proper flocculant and the proper dosage
required are important parameters in the process of floccu-
lation.   These selections depend upon the characteristics of
the solution and the specific material to be flocculated.
There is no accurate theoretical method or rule-of-thumb
for selection of a flocculant and its dosage.  However, a
                           36

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                                                                FLOCCULANT ADDITION
                                                                   AND MIXING
                                                                       FINE-GRAINED

                                                                         SEDIMENT POND
     INFLOW
CO
COARSE-GRAINED

   SEDIMENT POND
                                                                                   FINAL
                                                                                   EFFLUENT
                                 FIGURE  3.   Flocculant Addition  in Two-Pond System.

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rough estimate of the amount of flocculant  required  can  be
determined through use of a standard  laboratory  jar  test or
by measurement of the zeta-potential  or electric charge  of
the suspended sediment with a meter.   The optimum dosage for
best results will, of course, have to be adjusted to suit
the existing field conditions.   Polymer flocculants  are
usually used in small doses, on the order of a  few mg/1 .
               Possible Environmental  Impacts  of the  Use
               77? Pn 1 vmpr«;
               of Polymers

Research has been performed to identify some of the possible
hazards of the use of polymers of various chemical composi-
tions.  Acrylamide and acrylonitrile polymers are among
those approved for use as flocculant aids in treatment for
potable water.  However, these may become hazardous to
animals and man if contaminated with their own chemical
monomers (Ref. 23).  While this is considered to be an
unlikely occurrence in standard water treatment practice,
there is reason for the exercise of caution where these
polymers are to be used as sediment coagulants in sediment
ponds located on construction sites.  For example, approxi-
mately 1.9xl06 liters (500,000 gal) per day of sediment-
laden runoff waters may have to be treated from time-to-time
with about 9 kg (20 Ib). . of these polymers.  From time-to-
time the mixture of sediment and polymer must be removed
from sediment basins and disposed of in designated landfills,
by mixing with surface soils, or some other technique.
Under these conditions, the opportunity is great for inter-
action to occur between the polymer and various microorga-
nisms, not only in the sediment pond, but also when the
sediment-polymer mixture is disposed of.  No definitive
information is known relative to the rate of biodegradation
of the acrylamide and acrylonitride polymers by soil micro-
organisms.  Nor is there any known information with respect
to the phytotoxicity or toxicology of such potential de-
gradation products. But, the need for caution in the use of
these polymers is underlined not only by the fact that their
monomers are neurotoxic, but also because of limited know-
ledge concerning the biodegradation products and their
potential effects on plants, animals, and man.

Carboxymethylcellulose (CMC) and polymers of ethylene oxide
are also used as flocculants in water treatment practices.
Carboxymethylcellulose is reported to be physiologically
inert on oral ingestion by animals and man (Ref. 24).
However, under the conditions of use in construction site
sediment ponds, there is need for the exercise of caution
with respect to overall environmental concerns, because
                            38

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some of the chemical  and enzymatic  reactions  involving  CMC
produce compounds which are soluble in  water.   These  com-
pounds can subsequently cause water quality degradation.

Both the low and high molecular weight  polymers of  ethylene
oxide possess a Very low order of toxicity to  animals and
man.  However, they are subject to  oxidation  by direct
combination with oxygen (as in air) at  ordinary temperatures,
and because of this, various antioxidants such as  phenolic
materials, sulfur, and phenothiazine, at concentrations of
0.01 to 0.1 percent, are used with  ethylene oxide  to  alle-
viate this tendency (Ref. 25).  The exact pollution poten-
tial of these antioxidants under construction site  condi-
tions is not known, although all of the above antioxidants
have some toxic effects (Ref. 26).

               Practical Experience

Systems which feed chemical flocculants to enhance  the
settling characteristics of suspended sediments in  water
have been installed at a number of sediment pond sites.  For
the most part, these systems have proven effective.  Fol-
lowing are brief discussions of some of the better  known
examples of this type of treatment alternative.   These
examples point out some of the major considerations which
must be taken into account during the use of this  control
technique.

                    Lake Needwood,  Maryland

A chemical flocculation system is currently being used to
treat sediment-laden water above Lake Needwood, a multiple
use lake in Montgomery County, Maryland.  The  system was
installed along the stream channel  upstream of a 1.2-hectare
(3-acre) forebay to the lake.  The forebay, which was
constructed for detention of the flocculated suspended
solids, is periodically dredged to remove the  settled  solids.
In  this way, the large majority of the suspended solids are
removed before they reach the lake proper, further down-
stream.

The drainage area  to the lake is 31.3 km2  (12.1 mi2) and the
design inflow ranges from a baseflow of about  0.11  m3/sec
(4  cfs) to 7.1 m3/sec  (250 cfs), a storm which occurs  on the
average of once every  five years (Ref. 27, 28).  Flocculant
addition, which is added to the  inflow in proportion to the
flow, begins when  the  flow reaches 0.57 m3/sec  (20 cfs).
                            39

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Enough flocculant  is  added  for  the  stream to contain about
5 ppm.   Inflow water  quality  to date has  ranged from 15 to
over 20,000  ppm  of suspended  solids (Ref. 27, 29).

Since the system was  installed  in  1967,  the forebay-chemical
flocculant system  has  removed from  90 to  95 percent of the
suspended solids (Ref.  27,  28).   It was  found that  approxi-
mately 240 meters  (800  ft)  of flow  along  the stream channel
was needed to thoroughly  mix  the chemical.   Removal of
accumulated  sediment  from the forebay by  dredging is done
approximately once every  two years.   No  adverse ecological
consequences have  been  observed as  a result of the  opera-
tion.  Annual chemical  costs  have  been $3600 per year, which
equates  to about $1.14  per  hectare  of drainage area ($0.46
per acre) (Ref.  30).

                    Centralia,  Washington

Another  application of  chemical  flocculants to help remove
suspended solids,  in  this instance  in a  two-pond system, is
being used for sediment control  from a surface mining site
near Centralia, Washington.  The first pond is used to
settle out the coarse-grained sediment.   A  coagulant is
added to the overflow  from  the  first pond.   Fins and angle-
iron obstructions  on  the  first  pond outflow cause turbulence,
which promotes rapid mixing of  the  chemical.  The flocculant
is metered into  the stream  according to  the flow rate
in order to  consistently  maintain  a 5 ppm concentration in
the stream.  Flow  rates averaged in the  0.38 to 0.63 m3/sec
(13 to 22 cfs) range.   Table 9  summarizes the effectiveness
of this  system of  flocculation.

          Table 9.  EFFECTIVENESS OF TWO-POND AND
         CHEMICAL  ADDITION  SYSTEM,  CENTRALIA MINE (Ref. 31)
Location

Inflow to  first pond

First pond overflow
(at chemical addi-
tion station)

Second pond overflow
Volume Percent
    Solids

  1.5-2.0


  0.4-0.7
Turbidity
  (JTU)

  1000+
 85-120
                  4-15
Suspended Solids
      rcg/1

 10,000-15,000
   120-130
 Data  not available
                             40

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                    Poland

Good suspended solids removal  efficiencies,  using  chemical
flocculants in sediment ponds, have also been  achieved  at
coal strip mining sites in  Poland.   Effluents  of  20  mg/1
have been obtained with the use of  chemical  flocculants in
conjunction with sediment ponds designed according to  pre-
viously discussed criteria.  Thorough mixing of the  chemi-
cal with the inflow waters  was essential.  It  was  provided
by a long, open channel between the chemical addition  sta-
tion and the sediment pond, where turbulent  mixing took
place (Ref. 18, 19).

               Economics

Prices for liquid polyelectrolytes  range between approxi-
mately $0.20 and $0.25 per  kg ($0.45-$0.55 per Ib) depend-
ing upon the manufacturer and the quantity purchased.
Liquid polyelectrolytes are ready to be added  directly
into the flow and need not  be mixed beforehand.  Dry
polymer, which can be mixed with water at the  construction
site before addition to the stream, costs in the range
of $0.70 to $0.90 per kg ($1.50 to $2.00 per Ib) in concen-
trated form.  Since it must be diluted for use, however, it
results in a lower unit cost than the liquid polyelectro-
lytes.

          Experimental Techniques

Laboratory experiments have shown that the use of gamma
radiation considerably accelerates the settling of solids
out of a suspension.  The exact mechanism which causes this
accelerated settling was not reported.  However, under
laboratory conditions, radiation doses in the range of 500-
1000 k Rad caused a two to three times increase in the
settling rate, and a significant decrease in oxygen con-
sumption, color, and turbidity of the water.  The effects of
the radiation  treatment appeared to  be greater in suspen-
sions of greater electrokinetic potential and which had a
high percentage of fine-grained material.

Despite positive results achieved under  laboratory condi-
tions, this method  is  not  expected' to be  used on  a practical
level.  This  is due  to the high cost  of  the technique  and
the uncertainties of the duration of  the  radiation effects
on  the water  (Ref.  18).
                            41

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Post-Sediment Pond Techniques
     Description

In many cases, outflow from a sediment pond  may still  con-
tain too much sediment even though the pond  design  was
modified specifically to increase removal  of fine-grained
sediment.   In other cases,  the economics may not justify
the use of chemical additives or revised sediment basins in
order to achieve even greater removal  of fine-grained  sedi-
ment.  Therefore, this section presents alternative or
additional ways to remove fine-grained sediment from the
water.   Basically, they involve the use of standard sus-
pended solids removal or separation equipment at the out-
flow of sediment ponds.  Figure 4 presents the basic con-
cept of this system.

Suspended solids removal equipment which is  used in waste-
water treatment, sand and gravel processing, and by various
manufacturing industries was studied for applicability to
this problem.  Basic  parameters which  were assumed  for
equipment sizing and  performance purposes are on Figure 4.
They include an inflow of about 0.063  m3/sec (1000  gpm) with
a suspended solids content of 500-1000 mg/1, consisting
mainly of fine-grained sediment.  The  equipment also has
to have the ability to remove particles less than 74 microns
in diameter (silts and clays), have relatively low  main-
tenance requirements, and require a minimum of auxiliary
equipment such as pumps, motors, etc.   Another basic con-
sideration was the portability of the  equipment.  Emphasis
was placed on portability so that the  equipment could be
used again by a contractor on other construction sites.

     Feasible Equipment Types

After an intensive literature review and interviews with
equipment manufacturers' representatives, the following
types of equipment were selected as being feasible  for
removing silt and clay in a post-sediment pond role on
construction sites:

          Vacuum filters
          Upflow filters
          Tubular pressure filters or  strainers
          Microscreens
          Hydrocyclones
          Separator screens
                            42

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                                           Emergency Overflow
                  SEDIMENT
                    POND
Flow -5 .063 m /sec
       (1000 gpm)
POST-DEPOSITIONAL
    EQUIPMENT
                                   500-1000 mg/1
                                  Suspended Solids
                                  (Consisting of
                                  Silts and Clays)
co
                                     Sludge
                                                                Silt and Clay
                                                               Dewatering Pond
-^Outflow
                       FIGURE 4.  Basic Concept of Use of Post-Sediment Pond Equipment.

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     •    Gravity settlers (inclined tube settlers)
     0    Centrifugal concentrators
     •    Two-stage separators

          Vacuum Filters

The vacuum filter is similar to the more widely known
pressure filter.  The principal difference is that with
a vacuum filter, filtration is performed in an open tank
where the elements can be easily inspected.  The pump of
a vacuum filter is located on the discharge side, thus it is
used to pump water away from the filter after it is filtered
The elements of a vacuum filter can be either of the cylin-
drical or the vertical leaf type.

A vertical leaf type vacuum filter is shown in Figure 5.
Suspended material is caught and retained on the filter
element.  In the cylindrical or rotary type vacuum filter,
a drum which is covered with the filter media revolves in a
tank filled with the slurry to be filtered.

The filter elements of either type of equipment can be
coated with a substance such as diatomaceous earth or other
precoat material so that particles much finer than the
openings in the filter element can be retained.  Vacuum
filters operate at low differential pressures, on the order
of 0.42 to 0.70 kg/cm2 (6-10 psi).  When a precoat substance
is utilized on a vacuum filter, particles down to about one
micron in diameter can be removed and very clean effluents
result.  Influent slurries, however, usually must be
limited to less than a one percent solids concentration.
The vacuum filter can be cleaned by either hosing, internal
sluicing, or air bump backwashing.

          Upflow Filters

The upflow filter incorporates four sediment removal tech-
niques, resulting in an overall effective method of water
clarification.  Basically, it involves the filtration of
water in an upward direction through progressively finer
filter media.   This traps solids throughout the entire
filter column.  Gravity also plays a role in the upflow
filter since the larger solids tend to settle out of the
liquid being filtered as it works its way up through the
media.   Prevention of the movement of the filter materials
is accomplished by the use of restrictive screens and grids.
Polyelectrolytes can be added to the sediment-laden in-
fluent for further solids removal by the filter.
                            44

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                                   Outflow
Sediment-    > Baffle
Laden Inflow
                                    Filter Element
  FIGURE 5.  Cross Section of Typical Vertical
               Leaf Vacuum Filter.
                       45

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          Tubular Pressure Filters or Strainers

This unit consists of a vertical  pressure vessel  containing
tubular filter elements.   As shown in Figure 6,  sediment-
laden waterj under pressure,  enters the filter element  chamber
where the filter tubes or cartridges  are housed.   It is
forced through the walls  of  the filter cartridges,  with  the
clarified water flowing into the  hollow cores of  the car-
tridges and then being removed from the filter.   Periodi-
cally, the particles are  washed from  the walls of the  car-
tridges and discharged from  the filter through a  bottom
drain.  This cleansing action, termed backwashing,  is
accomplished by reversing the pressure in the filter and
applying it from inside the  cartridges toward the outside,
thus knocking the particles  off.   The filters can also be
equipped with disposable  'cartridges,  which are replaced
instead of backwashed when they become clogged.

Common materials which filter cartridges or tubes are  con-
structed of include cemented sand grains, stainless steel
screening, cellulose, and glass.   The size of sediment
particles to^be removed by a filter depends upon  the size
of the void 'spaces in the material used in the cartridges.
Sizes of particles removed range from a few hundred microns
(sand) for some tubes made of stainless steel screening, to
less than one micron (clays) for some special application
cartridges.  Filtering capacities per unit area of filter
material decrease as the  size of sediment particles removed
decreases.

Filter elements can usually be precoated with a filter aid
to remove a higher percentage of the sediments.   When a
filter aid is used, retention of particles down to a few
tenths of a micron in diameter is possible.

These types of filters can be set up to be operated in the
manual, remote manual, or fully automatic mode.

          Microscreens

A microscreen consists of a rotating drum with a fine screen
around its periphery.  Feed water enters the  interior of
the drum through the open end and passes radially through
the screen with deposition of solids on the  inner surface  of
the screen.  At the top of the drum, pressure jets of
effluent water are directed onto the screen  to remove the
deposited solids.  A portion of the backwash  water penetrates
the screen and dislodges  solids which are captured in a
waste hopper and removed  through the hollow  axle of the
unit.
                           46

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 Clean  Water
   Outflow
Back-flush Sediment
                                        Filter Tubes
                                        or  Cartridges
                                          Sediment-Laden  Inflow
FIGURE 6.  Simplified Operation of a Typical  Pressure
                 Filter or Strainer.
                          47

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          Hydrocyclones

A hydrocyclone uses centrifugal force to cause incoming
fluid and sediment particles to accelerate rapidly and
uniformly in an open conical section.  Maximum centrifugal
force is reached at a bottom orifice where rejected material
is discharged.  Clarified effluent is discharged from the
top of the cone.  Figure 7 shows the basic operation of a
hydrocyclone cone.

Hydrocyclones are simple, efficient, and low cost devices
for removal of sediment solids from sediment-laden water.
There are no moving parts, and the removal of particles as
fine as five to ten microns in diameter (silts and clays)
can be accomplished.  Incoming waters containing up to 16
percent solids can be treated.

Hydrocyclone cones come in a variety of sizes and a number
of them can be grouped together in banks to obtain virtually
any desired flow rate.  The most common sizes which would
be applicable to construction sites have top diameters which
range from 5 to 30.5 cm (2 to 12 in.) in diameter.  Gene-
rally, the smaller the cone size, the finer the particle
size that can be removed at a given differential pressure
(the difference between incoming and outgoing pressures),
albeit at a smaller flow rate.  Normally, hydrocyclones
operate at pressure differentials between 0.7 and 4.2 kg/cm2
(10-60 psi).

          Separator Screens

This category of suspended solids removal equipment com-
prises a wide variety of vibrating screens.  The screens
normally consist of rectangular or circular structures
supporting wire mesh screens.   Water is introduced directly
onto the screen surface.  Solids are detained on the
surface while the screened water exits downward through the
screen.   Trapped solids are vibrated to the outer periphery
of the screen element for disposal.

Screens are available to remove a wide range of particle
sizes.   Particle sizes removed by these screens ranges from
a few hundred microns in diameter (sand) to somewhat less
than 50 microns.   Sediment removal  rate decreases, of course,
with decreasing size of particle removed.
                           48

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Sediment-Laden
Inflow
  Vortex
                                                        Outflow of
                                                          Water
                                          Discharged Sediments
             FIGURE 7.  Basic Operation of a Hydrocyclone
                                 49

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          Gravity or Inclined Tube Settlers

The principle of operation of the inclined tube settler is
illustrated in Figure 8.   Water entering from the bottom of
the tube and flowing up the tube at velocity Vf contains
particles having a settling velocity, Vs.   The resultant
velocity vector, vr, tends to move the particles toward the
tube wall where they become entrapped in a layer of particles
previously settled.   The  steep inclination of the tubes
causes the sludge to counterflow along the side of the tubes
after it accumulates.  It then falls into  a sediment storage
sump below the tube assembly.  The inclined tube settler
configuration also requires influent and effluent chambers
to distribute the flow to the tubes and to collect it after
clarification.

Inclined tube settlers are manufactured with tubes having
various geometrically-shaped cross sections.  Systems em-
ploying flocculation with inclined tube settlers are capable
of removing particles less than 10 microns in diameter
(fine sand).  They are usually used to clarity influent
waters which have under 1000 mg/1 of suspended solids.
Typical flow rates through inclined tube settlers are on the
order of 8.5 to 14.2 1iters/min/m2 (3 to 5 gpm/ft2}.  The
number of tubes may be increased to provide treatment for
virtually any flow rate desired.

There is limited operating data available  on gravity sett-
lers which is applicable  to construction site installations,
however, most installations have produced  satisfactory
performance.  Problems with buildup of slime growth, which
may constrict shallow passages, have been  reported, conse-
quently, periodic cleaning may be required.  In view of
this factor, an allowance for accessibility to the settling
units should be incorporated into the design of inclined
tube facilities.

          Centrifugal Concentrators

The centrifugal concentrator utilizes a high flow rate and a
fine-mesh centrifugal screen to remove suspended solids from
the sediment-laden inflow (Figure 9).  The incoming fluid
enters the unit from the  bottom.  The flow travels upward
through the center of the unit (inside the screen) and onto
distributors which direct the flow against the inner top
surface of the rotating screen.  Suspended sediment is
caught in the screen and  washed down the inside.  The com-
bination of the screen's  rotational velocity and the impinge-
ment velocity of the inflowing water results in removal of
                            50

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Single Inclined Tube
     maximum

    where:
        v.
               s • L cos  0
         L
         0
         d
=  flow velocity through the  tube
=  resultant velocity vector
=  settling velocity of a particle
a  length  of the tube
=  inclination angle
=  diameter of the tube
                                   (Simple Theory)
    FIGURE  8.   Principle  of Operation  of  an Inclined
                        Tube  Settler  (Ref. 22).
                              51

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tn
no
        Rejected
        Sediment
Rotating
Cylindrical
Screen
                        .-,« ,.  . x.,.v.-tv;-
                                                                                                  Inflow
                          FIGURE  9.   Cross  Section  of Centrifugal  Concentrator.

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particles smaller than the screen  mesh  openings.   These
centrifugal  units can remove particles  down  to  around  40  or
50 microns in diameter (silts).

          Two-Stage Separators

This equipment is similar to conventional  hydrocyclones.
However, instead of the standard cone shape, the  walls of
the separator are cylindrical.   Therefore, flow velocities
decrease as solids are spun through orifices in the center
rather than increase as in standard hydrocyclones.

The flow enters the separator at a high velocity.  Solid
matter is spun through tangential  openings in the inner
shell and settles to the bottom of the separator  where it is
discharged.  After the sediment" has been removed, the  water
exits at the top of the separator.  Removals of up to  98
percent of all solids greater than 44 microns (silt) have
been reported for this piece of equipment.


     Cost-Effectiveness

Table 10 presents a summary of the capital costs  and rela-
tive effectiveness of the various pieces of post-sediment
pond equipment identified above.  Included are capital cost
per unit of flow, anticipated smallest diameter  particle
removed, design flow rates of the equipment, and  the ancil-
lary equipment, supplies, power,  and facility requirements.

The table provides a compilation  of  the data received from  a
number of manufacturers of the equipment.   Hence,  the unit
capital  costs show quite  a variance  for some of  the pieces
of  equipment.  The smallest particle size removed also
varies somewhat, depending upon the  manufacturer.   The
actual cost  to a contractor will  vary  depending  upon  the
exact specifications  of  the equipment.  For  example,  whether
or  not such  things as  automatic solids unloading,  automatic
backflushing, totally  automatic operation,  and the  required
feed  pump are specified  will have a, bearing  on the  total
investment which must  be  made.  Table  10  is  provided  as  a
general  guide to the  relative  costs  and sediment particle
sizes removed by the  various pieces  of equipment.   Specific
site  characteristics  and  the amount  of fine-grained sediment
either  removed  by  sediment  ponds  or  retained on  site  by
other techniques will  determine whether or  not the use of
post-sedimentation  equipment is necessary and,  if it  is
necessary, what  type of  equipment would be  the most effec-
tive  for a specific  construction  site.  The particle  size  of
                            53

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                                              Table 10.   POST-SEDIMENT  POND EQUIPMENT  COSTS  AND REMOVAL  EFFICIENCIES
                      Equipment Type
Unit Capital Cost (1975),
        $/Hter/min
         ($/gpm)
  Approximate
Smallest Particle
 Removed
en
                      Vacuum Filter
                        Vertical Leaf,
                        Diatomaceous  Earth
                        Filter Coat
                      Rotary Drum
                        with Precoat
                      Upflow  Filters
                      Tubular  Pressure
                        Filters or
                        Strainers

                      Microscreens
                      Hydrocyclones


                      Separator Screens
                      Gravity or  Inclined
                        Tube  Settlers
                       Centrifugal
                         Concentrator
                       Two-Stage Separator
        71 (270)


       528 (2000)




       21-25 (80-95)



       5-13 (20-50)


       17-23 (63-88)



       1-3 (4-10)


       3-17 (10-63)




       31-48 (127-182)


       16 (60)




       3-9 (10-35)
 1 (fine clay)


 1 (fine clay)




 2-10 (clay-silt)



 30 (silt)


 20-40 (silt)



 10-20 (silt)


 45-50 (silt)




 1-10 (clay-silt)


 44 (silt)




 44 (silt)
   Design Flow,
   liters/min
      (gpin)
1100 (300)


 160 (40)




3780 (1000)



3780 (1000)


2650-3290 (700-870)



3780-4160 (1000-1100)


190-1900 (50-500)




470-2400 (120-920)


1890 (500)




1510-4540 (400-1600)
                  Remarks

Requires centrifugal pump and  electricity.
The system is self-contained and  skid-mounted.
Clean water for initial  filling ind washdovm
must be available.  A simple equipment  shelter
is required.

Requires two pumps and electricity.  Precoat
material not included in price.   Uses about
1450 kg (3200 Ib) of precoat each 24 hr of
operation.

Feed pump required.  Can be skid-mounted.
Polyelectrolyte costs not included.

Pump required.  Incoming solids limited to
about 1000 mg/1.  Includes automatic backflush.
Requires electric power supply,  leveled  pad,
wash water supply and pumps.   Cost includes
pump and controls.

Includes all valves, gauges,  supports, headers,
and piping.  Requires feed pump.  Skid-mounted.

Electrical power required. Cost includes  screen
motor.  Site requirements include a level  base,
and a possible support frame  for the feed  unit.

Requires Influent pump.  Particle size removed
assumes flocculant addition.   Unit 1s fully
assembled and ready to install.

Cost Includes feed pumps and  electrical  controls.
No special foundation or enclosure required.
Influent range = 2000-3000mg/l suspended solids.
Requires electrical power.

Feed pump required.  Rated to remove 981 of
particles of specified size.

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the fine-grained sediment which must be removed  to  meet  a
specific effluent water quality is,  of course, one  of  the
basic considerations.

The applicable post-sediment pond equipment identified in
Table 10 were further analyzed to determine which  pieces of
equipment have the highest applicability to construction
site conditions.  The equipment parameters which were  most
important in this analysis included  the ability  to  process
at least 3780 liters/min (1000 gpm)  with suspended  solids
contents of not less than about 1000 mg/1  at a  cost which  is
not prohibitive.  For example, many  of the pieces  of equip-
ment consist of individual units which process  a given flow.
The number of units on line can therefore, theoretically,  be
increased to handle any specified flow.  However,  in many
cases the cost of such multiple units quickly becomes  pro-
hibitive.

Table 11 summarizes the initial costs of the most feasible
post-sediment pond equipment.  The equipment is  grouped
according to smallest particle size which each type is
capable of removing.

Data presented  in Table 11 indicates that as the particle
size which is desired to be removed decreases, the equip-
ment cost generally increases.  The notable exception to
this is the use of hydrocyclones.  Hydrocyclones are  re-
ported to be capable of removing a large percentage of  fine-
grained sediment particles at a reasonable cost.  Therefore,
they would probably be the most useful  for fine-grained
sediment control in the widest variety  of  situations.

The  investment  which one  is willing to  make in  the  purchase
of post-sediment pond equipment  is dependent upon  the se-
verity of the fine-grained sediment problem and the total
cost of the construction.  In  some  instances, removal of
particles less  than ten microns  in diameter may be  required.
If total project costs and anticipated  future usage justi-
fies the investment, the  use  of  upflow  filters, or  gravity
or inclined tube settlers  as  post-sediment pond devices is
indicated.

In summary, then,  if the  use  of  post-sediment pond  equipment
is indicated, hydrocyclones  appear  to  be  able to provide
the  broadest  range  of  protection against  fine-grained
sediment pollution  at  the  most  reasonable  cost.  If the
removal  of  particles smaller  than ten  microns in diameter
is required,  upflow  filters  or  gravity (inclined tube)
                            55

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       Table 11.   COSTS  AND REMOVAL  EFFICIENCIES OF

        MOST FEASIBLE POST-SEDIMENT  POND  EQUIPMENT
Smallest Diameter                           Approximate Average
Particle Removed (,/*)     Equipment Type       Initial Cost ($)*
l-iot (clay-silt)        Upflow filters            95,000
                       Gravity (inclined        110,000
                         tube) settlers

10-20 (silt)            Hydrocyclones              7,000

20-30 (silt)            Tubular pressure          50,000
                         filters/strainers

30-50 (silt)            Two-stage separator        20,000
*
 Based  on a design inflow  of 3780  liters/min (1000  gpm)


Twith  the addition of a  chemical  flocculant.
                               5,6

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settlers with the addition of chemical flocculants would
probably be the most efficient at the most reasonable equip-
ment cost.   It is recommended, of course, that the decision
to purchase post-sediment pond equipment also take into
account the need for the equipment on future construction
sites.
                             57

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                        SECTION VII


   REMOVAL AND DISPOSAL OF SEDIMENT FROM DETENTION PONDS


Removal
When a sediment pond becomes filled, its efficiency for
removing sediment decreases.  Removal of the sediments
accumulated in ponds should, therefore, be done on a
periodic basis at any construction site in order to keep the
ponds functioning at their maximum efficiency.   There are a
number of means by which this can be accomplished.  The
various alternatives are discussed below.   The  feasibility
of utilizing a specific method at a specific site will
depend upon site constraints such as the size of the sedi-
ment basin, equipment availability, and time constraints.

     Conventional Draglines

One of the commonly used methods of cleaning ponds involves
the use of a crane with a dragline bucket attached.  The
crane is located on the bank of the pond.   Through rapid
rotation of the boom, the bucket is thrown into the pond
and then hauled in as it scrapes, from the bottom, a load
of sediments.  The entrapped material is either piled in
windrows along the bank of the pond or loaded directly onto
trucks.

The reach of a dragline is usually limited to about 18
meters (60 ft) from the crane.  A longer reach  can be
achieved if a long boom is used; however,  this  practice
results in less efficient use of the bucket.  In addition,
the long boom can present difficulties in transporting the
dragline equipment to the pond site.  Thus, the cost per
yard removed by a dragline with a conventional  boom usually
is significantly lower than one with an extra long boom.
Sediment removal with a conventional dragline is, therefore,
limited to removing the material from ponds up  to 36 meters
(120 ft) wide, or from the edges of larger ponds.  Since the
                            58

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dragline is positioned on the edge of a  sediment  pond,  it
can be used to clean ponds with bottoms  that  are  too  soft  to
support other types of cleaning equipment which must  enter
the pond, after it is drained,  to remove the  sediment.

The cost of c-leaning a sediment pond by  dragline  is about
$3.20 per cubic meter ($2.50/yd3) removed (Ref. 32).

     Front-End Loaders

Standard front-end loaders are  often used to  enter a  pond
and remove the accumulated sediment.  A  pond  must first be
drained prior to cleaning operations to  allow enough  time
for some sediment dewatering and drying  to take  place.
Then, the front-end loader enters the pond and removes  the
sediment.

This method of sediment removal is less  expensive than  use
of a convertional dragline.  However, two important con-
siderations will limit its use:

     t    The pond must be drained and dewatered  before-
          hand.  Thus, use of the pond for sediment
          retention is lost for a longer period of time
          than with a conventional dragline operation.

     •    Specific site and/or pond bottom characteristics
          may preclude use of this method if the  front-end
          loader cannot enter the pond at all.

     Crane-Operated Scrapers

Sediment removal by this equipment -involves basically a
variation of the conventional dragline approach.   This equip-
ment, however, increases the effective reach of a crane to
over 300 meters (1000 ft).

Figure 10 shows two different approaches for the  use of
crane-operated scrapers.  Several manufacturers produce
scrapers which are compatible with them.  Basically,  as
shown in the figure, the scrapers are hauled in by cranes
or winches, but are returned by a cable attached  to a "dead
man", or support mechanism, located on the bank of the
pond, some distance away.  As the scraper is being hauled
in, it functions in the same manner as a conventional drag-
line bucket in that it scrapes the bottom and accumulates  a
load of sediment which it transport toward the crane.  The
sediment is piled along the .side of the pond for subsequent
                             59

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                 Guide  Block
                              Load Cable
                                                    Track Cable
                                                            i1 Deadman"
                                                            Support
          FIGURE  lOa.  Arrangement  for Crane-Operated Scraper.
             Boom Support
                     Guide Block


                              Load Cable
                                       Track Cable
                                        —
                                     Level
                                 Scraper
.Bulldozer
 Support
FIGURE  lOb.   Alternate  Arrangement for  Crane-Operated  Scraper.
                                 60

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removal  by front-end loader and truck.   Larger  scrapers
can be used and greater mobility achieved  by  using  a  boom
support  for the crane and a bulldozer for  the tail  anchor,
as shown in Figure 10 b.   Like the conventional  dragline,
they can be used where pond bottoms are too  soft to provide
a firm foundation for other types of equipment.

Costs for sediment removal  are roughly equivalent to  those
of a conventional dragline, because the economics inherent
in the longer reach of the scraper roughly offset the addi-
tional initial set up costs and possible additional spoil
handling costs.

     Hydraulic Dredges

Small hydraulic dredges are available which  can be used  to
clean sediment ponds.  Usually, these dredges are equipped
with mechanical augers or cutter teeth which loosen the
sediment.  Sediment is then pumped into a submerged intake
pipe attached to or directly behind the auger or cutter
teeth.  Discharge from the dredge pump is directed to a
spoils area for subsequent dewatering.  Resuspension of
the sediment in the pond is kept to a minimum during the
dredging activity since water is continually being drawn
into the intake pipe.  Some hydraulic dredges are even
equipped with shields over the intake pipe to further reduce
suspended sediment movement.

One difficulty connected with this method of sediment
removal  is the problem of the proper disposal of the large
quantities of water pumped along with the sediment.  Since
the solids content of the dredged slurry is  sometimes less
than 10 percent by weight, adequate containment basins must
be provided to dewater, dry, and otherwise handle  the
dredged material.

Generally, cleaning of a sediment pond by hydraulic dredging
becomes more economically feasible as the size of  a pond
increases.  In addition, it must contain water of  sufficient
depth to float the dredge throughout the sediment-removal
operation.  Therefore, hydraulic dredging is most  likely a
feasible alternative for sediment removal in ponds with an
area of 0.4 hectare  (1 acre) or  larger and located across a
drainageway which has a constant inflow.  Small  hydraulic
dredges which  could  be used to clean sediment ponds have a
minimum pumping  rate of about 0.09 m3/sec (1500  gpm).
Thus, a pond will require at  least that amount of  inflow to
keep them afloat unless discharge water is decanted and
recycled after flowing through the containment  basin.
                            61

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Dewatering and Drying Techniques

Once sediment has been removed from a sediment pond,  it must
be dewatered and/or dried before it can be properly disposed
of or reused.  If the sediment is removed by equipment other
than a hydraulic dredge, much less water is included;  as a
result, it is much easier to dewater further.   If it  was
removed via hydraulic dredging,  up to 90 percent of it by
weight could be water, thus causing a more time-consuming
dewatering process.  Presented here are techniques and
alternatives which appear promising for use in the dewatering
and drying of fine-grained sediments after they have  been
removed from a sediment pond.

     Use of Drying Beds

With this technique, sediment that is removed from a  sedi-
ment pond is placed in a drying  bed which has a sand/gravel
la.yer at the bottom.  It results in downward drainage of
water and consequent dewatering  of the material.  The sand/
gravel layer is connected to an  underdrain system which
carries the water away from the  .sediment.  One drawback to
the use of this technique involves the clogging of the
sand/gravel layer by the fine-grained sediment.

Some success has been reported on the use of this technique
as an aid in dewatering fine-grained sediment which was
removed from a pond by a crane-operated scraper.. In  one
study, the use of gravity drainage beds did increase  the
dewatering rate of fine-grained  sediment which was removed
from a pond, as compared to simply dumping the removed
sediment into a confined disposal area (Ref. 32).

     Rehandling of Deposits

Simple rehandling of fine-grained sediment removed from
ponds is presently being used by the sand and gravel  pro-
cessing industry as a means of drying and dewatering  it
before truck transport (Ref. 33).  The settled sediment is
removed with a crane and dumped  into an adjacent contain-
ment area.  Later, this containment area is cleaned again
by the crane.  By this time, enough water has drained from
the slurry so that it can be cast directly onto the ground,
without the need for confining dikes, for further drying.
When sufficiently dry, the fine-grained sediment is loaded
onto trucks with a front-end loader, and transported off the
site.
                            62

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The main disadvantages of this operation  involve the  rela-
tively large amount of area required and  the relatively
long drying period.  Sufficient time and  area must be pro-
vided for dewatering and handling the material.   As an aid
to dewatering, a gravel filter layer and  underdrain system
could be used.  This could decrease the dewatering times
required between handling operations.

     Reworking of Deposits

Reworking the top portions of fine-grained sediment deposits
which have either been removed from a sediment pond,  or
remain in the pond after the pond has been drained, has
proven to be effective in increasing the dewatering rate.
When the surface has been reworked, the water which is
brought to the surface evaporates.

Experiments performed on sediment removed from a pond by a
crane-operated scraper showed that surface scarification was
effective in aiding the immediate drying of the sediment to
a depth of approximately 0.3 meter (1 ft) (Ref. 32).   The
scarification was found to be most effective on the finer-
grained materials.

Field trials have been conducted in which a conventional
tracked vehicle was used to continually agitate the surface
of a containment basin which was filled with sediment de-
posited via a hydraulic dredge.  Consolidation and dewatering
was obtained in a much shorter period of time than if the
material was allowed to dewater naturally (Ref. 34).  The
use of a twin helical screw amphibious vehicle to  produce
continual surface roughening of deposited sediment in order
to enhance drying has also been successfully demonstrated
(Ref. 35).

     Other Techniques

The following dewatering and drying  techniques which may
be applicable to the fine-grained sediment  problem have been
identified.  They have not been field tested on a  large
scale and thus are not readily available for immediate
application on construction sites.
                            63

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          Thickening Followed by Vacuum Filtration

A potentially useful concept for the dewatering of fine-
grained sediment which has been investigated for possible
use in the restoration of the clay spoil ponds in the sand
and gravel processing industry is shown in Figure 11 (Ref.
33).  This method consists of the use of a standard sett-
ling tank such as those used in the wastewater treatment
industry followed by a rotating drum vacuum filter.
                                                     3
An experimental system was designed to process 0.12 m /sec
(1950 gpm) of a clay slurry which was to be removed by
pumping from the bottom of a pond.  This technique shows
promise as a means for dewatering fine-grained sediment,
as no cranes would be necessary to handle the silt, clay,
and water mixture and the use of trucks would be reduced.
The cost of such a system, however, is estimated to be over
$100,000.    Full scale prototype operations are planned
to further refine this technique.

          Centrifugation

Centrifuges mechanically dewater sediment through the use
of centrifugal force.  This technique has long been used for
the dewatering of sewage sludges, and standard mechanical
centrifuges are available.  At present, the most commonly-
used centrifuge for sludge dewatering is the solid bowl
centrifuge.  It provides fairly good dewatering and produces
solids concentrations of the discharged solids-in the range
of 15 to 35 percent by weight.  The use of centrifuges  for
dewatering fine-grained sediment deposits is relatively
expensive, and thus their practical use on construction
sites is probably limited.

          Mechanically Drying and Heating of Materials

Large mechanical dryers and heaters, used for a variety of
drying tasks in the chemical and mineral processing indus-
tries, may be used for sediment dewatering purposes.  A
common type of dryer is the rotary dryer, in which heat
is supplied to a large, continuously-rotating drum.  The
rotating dryer shell exposes the wet surfaces of the sedi-
ment particles to the drying media as they are conveyed at
a controlled rate through the dryer.  The applicability of
this technique to the drying of fine-grained sediment re-
moved from ponds would be limited by the availability of
sufficient fuel and power for heating.  In addition, capi-
tal, operation, and maintenance costs are much higher for
this technique than for other standard methods of dewatering
or drying.
                            64

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                    Clean Water
                        I
Water and	
Fine-Grained
Sediment
                  Settling Tank
                 Silt
                 /
                /
              /
                  X
        Optional  Tank
       Truck Transport
        Off Site
             Clay

      X
                         X
                          X
                    Water, Silt,
                     & Clay
      yv-QQ    O. Q, -y\
       Silt
Rotary Drum Vacuum Filters    Clay
                 Water
 FIGURE 11.  Settling Tank - Vacuum Filtration Technique
        for Dewatering Fine-Grained Sediment.
                        65

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          Capillary Enhancement

Experiments conducted in the past have shown that vertical
capillary wicks have the potential  for removing water from
subsurface zones of dredged material  fills,  promoting the
formation of a surface crust,  and increasing the evapora-
tion rate from the material.  Further laboratory evaluations
are planned if an initial  state-of-the-art assessment proves
the practicability of the  technique (Ref.  36).
Reuse of Sediments


The disposal  of fine-grained sediments after they have been
removed from a sediment pond and sufficiently dewatered has
always been a problem.   If space is available,  spreading in
another area and stabilizing through the establishment of a
vegetative cover offers perhaps the most practical  solution.

Some research has been  performed on the utilization of fine-
grained sediments for a variety of other purposes.   Some
promising results have  been obtained regarding  the  use of
dredged sediments for a variety of agricultural purposes
such as turf farming and the rehabilitation of  eroded and
depleted soils.  For example, the following utilization
procedures were found usable for disposing of sediments
which are continuously  being removed from the Delaware River
and Bay (Ref. 37) during maintenance dredging operations:

     •    The application of sediments to light sandy
          soils to improve their agricultural potential
          at rates of 450 to 670 metric tons per
          hectare (200-300 tons/acre).

     0    The application of sediments also to  heavier
          soils without reducing their agricultural
          potential.

     •    The additions of sediments to beach sands
          for establishing vegetative cover.

During another study, the feasibility of enhancing dredged
sediments in order to acquire a material with improved
characteristics for the growing of grass was investigated.
Several low cost and readily available materials were tested
for their effectiveness as conditioners for sediment which
had been removed from a sediment pond.  They include
                            66

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digested sewage sludge, fly ash, woodchips,  crushed dolo-
mite, and 10-10-10 fertilizer.   Good grass germination  and
growth were achieved on a number of plots (Ref.  32).

The use of fine-grained sediments as fill material  for
engineering purposes has often  been proposed.   The  ideal
material for this use would probably be clean  sand, how-
ever, both coarse- and fine-grained sediments  have  been
used (Ref. 38).  For most engineering uses,  fine-grained
sediments will have to be blended with coarser-grained
sediment in order to obtain material with acceptable
physical characteristics such as shear strength, cohesion,
permeability, and plasticity.

Some research has been performed on the utilization of  the
fine-grained sediments, particularly the clays, for the
manufacture of bricks (Ref. 39).  The results  indicate  that
although technologically feasible processes  can be  deve-
loped, the immediate commercial feasibility  of the  clay
utilization is limited because  of the variability in the
quality of the clays obtained.

Overall, the determination as to what possible reuse will
be made of the fine-grained sediments removed from a sedi-
ment pond will depend upon what alternatives are available
in the immediate vicinity of the construction site.  A
variety of agricultural uses appear to be feasible, but
their ultimate use would depend upon the cost of trans-
porting the sediments from the construction site to the
point of use.  Generally, there is always some need for
fill material  in the general area surrounding a construction
site.  Again, the economics of transporting the sediment to
its point of need, the physical characteristics of the sedi-
ment, and the proposed use of the fill would dictate whether
or not this is a feasible alternative.
                            67

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                       SECTION.VIM


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                            68

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                            69

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                                   /.
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                            70

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                           71

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38.        Murphy, W.L.,  and T.W.  Zeigler,  Practices  and
          Problems in the Confinement of Dredged Materials
          in Corps of Engineers Projects,  working draft,
          U.S.  Army Engineer Waterways Experiment Station,
          Vicksburg,  Miss., August 1973.

39.        Heller, H.L.,  and E.  Thelen, "Building Materials
          from  Dredge Spoil," Technical  Report F-C3069,
          U.S.  Army Corps of Engineers,  Philadelphia
          District, Philadelphia,  Pa., January 1970, 10 pp,
                            72

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                         APPENDIX


     SOME POST-SEDIMENT POND EQUIPMENT MANUFACTURERS
Included below is an alphabetical  listing of some manu-
facturers of the post-sediment pond equipment which was
selected as being feasible for fine-grained sediment con-
trol  and removal.  Detailed performance and other data
is available from them.

     Ametek
     Process Equipment Division
     East Moline, Illinois  61244

     C.E. Bauer
     The Bauer Bros. Co.
     Springfield, Ohio  45501

     BIF
     A Unit of General Signal
     West Warwicke, R.I.   02893

     Crane Co.
     Cochrane Environmental Systmes
     800 3rd Avenue
     P.O. Box 191
     King of Prussia, PA   19406

     Croll-Reynolds Engineering Co., Inc.
     1122 Main Street
     Stamford, CN  06902

     The De Laval Separator Company
     Poughkeepsie, NY  12602

     DEMCO Incorporated
     845 S.E. 29th Street
     Oklahoma City, OK

     Dorr-Oliver, Inc.
     2051 W. Main Street
     Stamford, CN  06904

     Envirex, A Rexnord  Company
     Water Quality Control Sales Office
     10380 Drummond Road
     Philadelphia, PA  19154

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Eriez Magnetics
Asbury Road at Airport
Erie, PA  16512

Johns-Manville
Filtration & Minerals Division
Greenwood Plaza
Denver, CO  80217

Laval Separator Corp.
1899 N. Helm Street
P.O. Box 6119
Fresno, CA  93727

Parkson Corp.
5601 N.E. 14th Avenue
Ft. Lauderdale, FL  33334

Roberts-Boze, Inc.
2611 Sharon Street
Kenner, LA  70062

Rotex, Inc.
1230 Knowlton Street
Cincinnati,  OH  45223

Serfilco
Division of Service Filtration Corporation
1415 Wankegan Road
Northbrook,  IL  60062

Sweco, Inc.
6033 E.  Bandini Blvd.
P.O. Box 4151
Los Angeles,  CA  90051

Zurn Industries,  Inc.
Water and Waste Treatment Div.
Erie, PA  16518
                      74

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                                  TECHNICAL REPORT DATA
                           (Please read Inslnictions on the reverse before completing)
 . REPORT NO.
 EPA  440/9-76-026
                                                          3. RECIPIENT'S ACCESSI ON>NO.
4. TITLE AND SUBTITLE
  "Methods  To Control Fine-grained  Sediments  Resulting
   From Construction Activity"
           5. REPORT DATE
              12/15/76
           6. PERFORMING ORGANIZATION CODE
                                                                          (Approval  Date)
  AUTHOR(S)
                                                          8. PERFORMING ORGANIZATION REPORT NO.
  Michael  Nawrocki and James  Pietrzak
9. PERFORMING ORGANIZATION NAME AND ADDRESS

  Hittman Associates,  Inc.
  Columbia, Maryland   21045
                                                          10. PROGRAM ELEMENT NO.
            11. CONTRACT/GRANT NO.


               68-01-3260
12. SPONSORING AGENCY NAME AND ADDRESS

  U.S.  Environmental Protection Agency
  Office of Water Planning and Standards
  Washington, D.C., 20460
                                                           13. TYPE OF REPORT AND PERIOD COVERED
            14. SPONSORING AGENCY CODE
15. SUPPLEMENTARY NOTES
16. ABSTRACT

       This publication  is  the third in a series issued  under Section 304(3)(2)(C)
  of Public Law 92-500 concerning the control of water pollution from construction
  activity.  It was prepared  for use by planners, engineers,  resource managers,
  and others who may  become involved in programs to  effectively provide for
  sediment control.   Standard erosion and sediment control  measures are usually
  effective for preventing  the runoff of the total sediment load.  The effectiveness
  of these standard techniques; however, has been found  to  be relatively poor
  with regard to preventing the runoff of the fine-grained  fractions, such as  the
  silts and clays.

       The objective  of  this  study was to research practical, cost-effective methods
  which would help  to reduce specifically the fine-grained  sediment pollution
  derived from construction activities.  The prime consideration during this study
  was the use or adaptation of existing technology,  as  described in the current
  literature or data, to the fine-grained sediment pollution problem.
17.
                                KEY WORDS AND DOCUMENT ANALYSIS
                  DESCRIPTORS
                                              b.lDENTIFIERS/OPEN ENDED TERMS
                          c. COSATI Field/Group
  Sediment  Control,  Pollution Abatement
  Soil Erosion,  Water Erosion, Construction
Sediment Control
Water Pollution
Water Erosion
1312, 0807,
0203, 0201,
1308
18. DISTRIBUTION STATEMENT
                                              19. SECURITY CLASS (ThisReport)
                          21. NO. OF PAGES
                               75
                                              20. SECURITY CLASS (Thispage)
                                                                         22. PRICE
EPA Form 2220-1 (9-73)

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