<>EPA United States Environmental Protection Agency Industrial Environmental Research Laboratory Research Triangle Park NC 27711 AUG79 Research and Development Report Abstracts Industrial Environmental Research Laboratory RTP ------- UNITED STATES ENVIRONMENTAL PROTECTION AGENCY ronmental R Triangle Park. No August 1979 Industrial Environmental Research Laboratory Research Triangle Park. North Carol ina 2771 1 The attached abstracts (EPA Forms 2220-1) represent reports that have been issued through EPA's Industrial Environmental Research Laboratory during the past month. They are sent to you because of the indication that you are interested in our multimedia activities relating to the control of environmental pollution. If any of these abstracts interest you (and you desire the full reports), they are available from EPA, OA/Library Ser- vice (Mail Drop 35, Research Triangle Park NC 27711) at no charge. To ensure prompt and accurate responses, please request these reports in writing. When the local stock is depleted, the reports will still be avail- able (but prepaid) from the National Technical Information Service, 5285 Port Royal Road, Springfield VA 22151 (phone 703/321-8543). If you desire either to discontinue receiving these monthly abstracts, or to nominate additional recipients, please fill in the required information below, as well as the return address block on the reverse hereof, and return the sheet to us. Sincerely yours, mAC. Burchard Director Encl: (16) ( ) Please discontinue sending these abstracts to me. ( ) Please start sending your monthly abstracts to the addressees indicated below (complete addresses, please): -1- ------- (?lease include ZIP code) PLACE STAMP HERE To: U.S. Environmental Protection Agency Office of Research and Development Industrial Environmental Research Laboratory Research Triangle Park, N.C. 27711 Attn: Technical Information Coordinator Mail Drop 64 (Fold on dotted lines ud seal before mailing) -2- ------- TECHNICAL REPORT DATA (Please read Instructions on the reverse before completing) 1. REPORT NO. EPA-600/2-79-108 2. 3. RECIPIENT'S ACCESSION NO. 4. TITLE AND SUBTITLE Reduction of Air Emissions from Gasoline Storage Tanks S. REPORT DATE May 1979 €. PERFORMING ORGANIZATION CODE 7. AUTHOR(S) Arnold Gunther B. PERFORMING ORGANIZATION REPORT NO. 9. PERFORMING OROANIZATION NAME AND ADDRESS Stop-Los Company 29 Lorelei Road West Orange, New Jersey 07052 10. PROGRAM ELEMENT NO. 1AB604 11. CONTRACT/GRANT NO. 68-02-2679 12. SPONSORING AGENCY NAME AND ADDRESS EPA, Office of Research and Development Industrial Environmental Research Laboratory Research Triangle Park, NC 27711 13. TYPE OF REPORT AND PERIOD COVERED Final: 1/78 - 1/79 14. SPONSORING AGENCY CODE EPA/600/13 is. SUPPLEMENTARY NOTES JERL-RTP project officer is Bruce Tichenor, Mail Drop 62, 919/541-2547. . ABSTRACT repOr^ gives results of a project to determine the technical and econ- omic feasibility of using flexible plastic membranes to control emissions from gaso- line storage tanks. The emission rates and the expected life of the membranes were to be established. A demonstration pilot unit was built and operated. The emission rates were determined, as well as the life expectancy of the membranes. The results indicate that emission control of 99 -plus percent, compared to uncontrolled tanks, can be achieved readily, and that the life expectancy of the membranes is in the or- der of 20 years of continuous service. The estimated installed cost of these devices for commercial application is very competitive with conventionally used floating roofs. 17. KEY WORDS AND DOCUMENT ANALYSIS DESCRIPTORS b.lDENTIFIERS/OPEN ENDED TERMS c. COSATI Field/Group Air Pollution Gasoline Storage Tanks Emission Membranes Plastics Air Pollution Control Stationary Sources Flexible Plastic Mem- branes 13B 21D 13D 14B 11G III 18. DISTRIBUTION STATEMENT Unlimited 19. SECURITY CLASS (ThisReport) Unclassified 21. NO. OF PAGES 36 20. SECURITY CLASS (Thispage) Unclassified 22. PRICE EPA Form 2220*1 (9-73) -3- ------- TECHNICAL REPORT DATA (Please read Instructions on tLe reverse before completing) 1. REPORT NO. EPA-600/2-79-114 2. 3. RECIPIENT'S ACCESSION NO. 4. TITLE AND SUBTITLE Particulate Sampling and Support: Final Report S. REPORT DATE June 1979 6. PERFORMING ORGANIZATION CODE 7. AUTHOR(S) Kenneth M. Gushing and Wallace B. Smith B. PERFORMING ORGANIZATION REPORT NO. 9. PERFORMING ORGANIZATION NAME AND ADDRESS Southern Research Institute 2000 Ninth Avenue, South Birmingham, Alabama 35205 10. PROGRAM ELEMENT NO. INE623 11. CONTRACT/GRANT NO. 68-02-2131 12. SPONSORING AGENCY NAME AND ADDRESS EPA, Office of Research and Development Industrial Environmental Research Laboratory Research Triangle Park, NC 27711 13. TYPE OF REPORT AND.PERIOD COVERED Final; 11/75 - 11/78 14. SPONSORING AGENCY CODE EPA/600/13 is. SUPPLEMENTARY NOTES JERL-RTP project officer is D. Bruce Harris, Mail Drop 62, 919/541-2557. is. ABSTRACT The repOrt summarizes results of research, development, and support tasks performed during the 3-year period of the contract (11/75-11/78). The tasks encompassed many aspects of particulate sampling and measurement in industrial gaseous process and effluent streams. Under this contract: cascade impactors were calibrated and evaluated; novel particle sampling cyclones were designed and eval- uated; technical and procedures manuals were prepared for control device evaluation and particle sampling methods; an electrostatic precipitator backup was designed for high flow rate systems; and advanced concepts in monitoring particle mass and size, using optical systems, were evaluated. A number of smaller tasks, involving lower levels of effort, are also discussed. The appendix lists technical documents published under the contract. 7. KEY WORDS AND DOCUMENT ANALYSIS DESCRIPTORS b.IDENTIFIERS/OPEN ENDED TERMS COSATl Field/Group Pollution Dust Sampling Measurement Dptical Measurement Industrial Processes Impactors Cyclone Separators Electrostatic Pre- cipitators Pollution Control Stationary Sources Particulate Cascade Impactors 13B 11G 14B 13H 131 07A 8. DISTRIBUTION STATEMENT Unlimited 19. SECURITY CLASS (This Report/ Unclassified 21. NO. OF PAGES 147 20. SECURITY CLASS (Thispage) Unclassified 22. PRICE EPA Form 2220-1 (1-73) -4- ------- TECHNICAL REPORT DATA (Please read Instructions on the reverse before completing) 1. REPORT NO. EPA-600/2-79-137 2. 3. RECIPIENT'S ACCESSION-NO. 4. TITLE AND SUBTITLE At-sea Incineration: Evaluation of Waste Flow and Combustion Gas Monitoring Instrumentation Onboard the M/T Vulcanus 5. REPORT DATE July 1979 6. PERFORMING ORGANIZATION CODE 7. AUTHOR(S) D.A.Ackerman, R.J.Johnson, E.L.Moon, A.E. Samonov, and K. H. Scheyer 8. PERFORMING ORGANIZATION REPORT NO. 9. PERFORMING ORGANIZATION NAME AND ADDRESS TRW, Inc. One Space Park Redondo Beach, California 90278 10. PROGRAM ELEMENT NO. 1AB606 11. CONTRACT/GRANT NO. 68-02-2660 12. SPONSORING AGENCY NAME AND ADDRESS EPA, Office of Research and Development Industrial Environmental Research Laboratory Research Triangle Park, NC 27711 13. TYPE OF REPORT AND PERIOD COVERED Final: 9/77 - 5/79 14. SPONSORING AGENCY CODE EPA/600/13 15. SUPPLEMENTARY NOTES JERL-RTP project officer is Ronald A. Venezia, Mail Drop 62, 919/541-2547. 16. ABSTRACT The TQ^Q1C^ describes the test operations and results of measuring organo- chlorine waste flowrate and CO, CO2, and O2 in the effluent gas during incineration of industrial chemical waste onboard the M/T Vulcanus. The data was obtained during shipboard test burns in the North Sea during November and December 1978 and February 1979. Program objectives were to gather data on durability and accu- racy of both the waste flowmeters and the CO, CO2, and O2 monitoring system when used on a continuous routine basis. Combustion efficiency exceeded 99.95% in all cases, meeting IMCO requirements of 99.95 + or - 0.05%. The ultrasonic and vor- tex waste flowmeters and the CO, CO2, and O2 monitoring system performed satis- factorily during the burns. The CO, CO2, and O2 equipment was operated contin- uously for a maximum of 12 hours. The vortex flowmeters indicated gradual waste buildup, although buildup did not occur in the ultrasonic flowmeter piping. Monthly inspection and cleaning of the vortex meters would avoid extensive solids buildup. Use of spare instruments ensured continuous acquisition of combustion data through- out the burns. Post-test inspection of the analyzers indicated only minor corrosion and wear. 17. KEY WORDS AND DOCUMENT ANALYSIS DESCRIPTORS b.IDENTIFIERS/OPEN ENDED TERMS c. COSATI Field/Group Pollution Chlorine Organic Compounds Incinerators Oceans Waste Disposal Carbon Monosid 18. DISTRIBUTION STATEMENT Release to Public Combustion Evaluation Instruments Monitors Flowmeters Carbon Dioxide Oxvsren Pollution Control Stationary Sources Organochlorine At-sea Incineration Chemical Waste 13B 07C 08F 07B 21B 14B 19. SECURITY CLASS (This Report) Unclassified 21. NO. OF PAGES 105 20. SECURITY CLASS (This page) Unclassified 22. PRICE EPA Form 2220-1 (»-73) -5- ------- TECHNICAL REPORT DATA (Please read Instructions on the reverse before completing} 1. REPORT NO. EPA-600/7-79-007 3. RECIPIENT'S ACCESSION NO. 4. TITLE AND SUBTITLE Management of Coal Preparation Fine Wastes Without Disposal Ponds 5. REPORT DATE January 1979 6. PERFORMING ORGANIZATION CODE 7. AUTHOR(S) D. C.Hoffman, R. W. Briggs, and S.R. Michalski 8. PERFORMING ORGANIZATION REPORT NO. DOE FE-11270-1 9. PERFORMING ORGANIZATION NAME AND ADDRESS Dravo Corporation 3600 Neville Island Pittsburgh, Pennsylvania 15225 10. PROGRAM ELEMENT NO. EHE623A 11. CONTRACT/GRANT NO. EPA Literagency Agreement DXE685AK 12. SPONSORING AGENCY NAME AND ADDRESS EPA, Office of Research and Development Industrial Environmental Research Laboratory Research Triangle Park, NC 27711 EPORT AND PERIOD COVERED 13. TYPE OF REPORT AND PI Final; 7/77 - 6/78 14. SPONSORING AGENCY CODE EPA/600/13 is. SUPPLEMENTARY NOTES project officers: D.A.Kirchgessner (IERL-RTP): and R.E. Hucko (DoE), Div. of Solid Fuel Mining and Preparation, Pittsburgh PA 15213. i6. ABSTRACT The PepOrt gives results of a study to ascertain some physical/chemical properties of a diverse sampling of fine coal refuse and to investigate the effect of chemical stabilization. Samples of fine coal refuse were obtained from some of the major coal seams in the Eastern bituminous coal fields. One proprietary and two common chemicals were used to test chemical stabilization on nine samples of fine coal refuse. The study showed that chemical stabilization can be used to drastically improve some physical/chemical properties of the fine refuse for better handling and disposal. The proprietary chemical Calcilox is the most effective over the range of samples tested. Portland Type 1 cement is also effective, but greatly influenced by waste solids concentration. The final chemical tested, lime, is inferior to the other two, and generally ineffective in improving the fine waste's physical/chemical properties. 17. KEY WORDS AND DOCUMENT ANALYSIS DESCRIPTORS b.lDENTIFIERS/OPEN ENDED TERMS :. COSATI Field/Group Pollution Coal Preparation Wastes Stabilization Portland Cement Type 1 Calcium Oxides Physical Properties Chemical Proper- ties Pollution Control Stationary Sources Calcilox 13B 081 11B 07B 07D 18. DISTRIBUTION STATEMENT Unlimited 19. SECURITY CLASS (This Report) Unclassified 21. NO. OF PAGES 60 20. SECURITY CLASS (Thispage) Unclassified 22. PRICE EPA Form 2220-1 (t-73) -6- ------- TECHNICAL REPORT DATA (Please read Instructions on the reverse before completing) 1. REPORT NO. EPA-600/7-79-008 2. 3. RECIPIENT'S ACCESSION NO. 4. TITLE AND SUBTITLE Surface Phenomena in the Dewatering of Coal 5. REPORT DATE January 1979 6. PERFORMING ORGANIZATION CODE 7. AUTHOR(S) D.V.Keller, Jr. , G.J.Stelma, and Y.M.Chi 8. PERFORMING ORGANIZATION REPORT NO. DoE FE-9001-1 9. PERFORMING OROANIZATION NAME AND ADDRESS Syracuse University Department of Chemical Engineering and Materials Science Syracuse, New York 13210 10. PROGRAM ELEMENT NO. E HE 62 3 A 11. CONTRACT/GRANT NO. EPA Inter agency Agreement DXE685AK 12. SPONSORING AGENCY NAME AND ADDRESS 13. TYPE OF REPORT AND PERIOD COVERED EPA, Office of Research and Development Industrial Environmental Research Laboratory Research Triangle Park, NC 27711 3. TYPE OF REPORT AND PE Final; 6/75 - 11/78 14. SPONSORING AGENCY CODE EPA/600/13 is. SUPPLEMENTARY NOTES off icers i D. A. Kir chgessner (IERL-RTP): and R.E.Hucko (DoE), Div. of Solid Fuel Mining and Preparation, Pittsburgh PA 15213. s. ABSTRACT Tne report gives results of a study of the influence of certain surfactants on the dewatering of fine coal. The surfactants were found to have a two-fold effect: they were found to affect the pressure differentials required for dewatering, in addition to the residual water contents of the coal beds attainable by this dewatering. Both effects were attributed to surfactant adsorption. Adsorption at the liquid/air interface resulted in a decrease in the interfacial tension between the two phases. The effect this decrease had on the pressure differentials required for dewatering agreed with that predicted by the capillary theory applied to the system. Adsorption at the solid/liquid interface was correlated with the complex behavior of the residual water contents as a function of surfactant addition. 7. KEY WORDS AND DOCUMENT ANALYSIS DESCRIPTORS b.lDENTIFIERS/OPEN ENDED TERMS c. COSATI Field/Group Pollution Coal Dewatering Surfactants Pollution Control Stationary Sources 13B 08G,21D 13H,07A 11K 8. DISTRIBUTION STATEMENT Unlimited 19. SECURITY CLASS (This Report) Unclassified PAGES 20. SECURITY CLASS (This page) Unclassified 22. PRICE EPA Form 2220-1 (1-73) -7- ------- TECHNICAL REPORT DATA (Please read Iiutructions on the reverse before completing) i. REPORT NO. EPA-600/7-79-029b 2. 4. TITLE AND SUBTITLE Emissions Assessment of Conventional Stationary Combustion Systems; Volume I. Gas- and Oil-fired Residential Heating Sources 3. RECIPIENT'S ACCESSION NO. 5. REPORT DATE May 1979 6. PERFORMING ORGANIZATION CODE . AUTHOR(S) ~~~~ N. F. Surprenant, R. R. Hall, K. T. McGregor, A. S. Werner (GCA/technology Division) and 8. PERFORMING ORGANIZATION REPORT NO. 9. PERFORMING ORGANIZATION NAME AND ADDRESS TRW, Inc. One Space Park Redondo Beach, California 90278 10. PROGRAM ELEMENT NO. EHE624A 11. CONTRACT/GRANT NO. 68-02-2197 12. SPONSORING AGENCY NAME AND ADDRESS EPA, Office of Research and Development Industrial Environmental Research Laboratory Research Triangle Park, NC 27711 13. TYPE OF REPORT AMD PERIOD COVERED Final; 9/76 - 3/79 14. SPONSORING AGENCY CODE EPA/600/13 is.SUPPLEMENTARY NOTES jERL-RTP project officer is Ronald A. Venezia, MD-62, 919/541- 2547. 16. AB TRACTThe report gives results of an assessment of emissions from gas- and oil- fired residential healing sources, through a critical examination of existing emis- sions data, followed by a phased measurement program to fill gaps in the emissions database. Initially, five gas-fired and five oil-fired residential sources were tested. Mass emission rates of criteria pollutants, trace elements, and organics (including POM) were determined. Subsequent test program evaluation led to a decision to con- duct additional tests at one gas-fired and two oil-fired sites, to determine the effect of the burner on/off cycle on emissions. Particulate, SO4, SO2, and SO3 emission data were also obtained at the oil-fired sites. Assessment results indicate that resi- dential sources are of potential significance based on multiple source severity fac- tors calculated for an array of homes burning gas or oil. Pollutants for which mul- tiple source severity factors exceed 0.05 (the level which may be potentially signifi- cant) are: NOx from gas-fired sources, and SO3, NOx, and Ni from oil-fired sour- ces. Measured criteria pollutant emission factors were generally comparable to EPA emission factors (in AP-42), except for total HC emissions from oil-fired sources which were 3 times greater. However, POM compounds known to be carcinogenic were not found above the detection limit of 0.3 micrograms/cubic meter. 7. KEY WORDS AND DOCUMENT ANALYSIS DESCRIPTORS b.IDENTIFIERS/OPEN ENDED TERMS c. COSATI Field/Group Pollution Assessments Emission Heating Combustion Natural Gas Fuel Oil Dust Sulfur Oxides Organic Compounds Nitrogen Oxides Hydrocarbons Pollution Control Stationary Sources Residential Furnaces Particulate I3B 14B 13H,13A 21B 21D UG 07B 07C 8. DISTRIBUTION STATEMENT Unlimited 19. SECURITY CLASS (ThisReport) Unclassified 21. NO. OF PAGES 176 20. SECURITY CLASS (This page} Unclassified 22. PRICE EPA Form 2220-1 (t>73) -8- ------- TECHNICAL REPORT DATA (Pleat read Instructions on the reverse before completing) 1. REPORT NO. EPA-600/7-79-OSOe 2. 3. RECIPIENT'S ACCESSION-NO. 4. TITLE AND SUBTITLE proceedings of the Third Stationary Source Combustion Symposium; Volume V. Addendum 5. REPORT DATE February 1979 6. PERFORMING ORGANIZATION CODE 7. AUTHOR(S) Joshua S. Bowen, Symposium Chairman, and Robert E. Hall, Symposium Vice-chairman 8. PERFORMING ORGANIZATION REPORT NO. 9. PERFORMING ORGANIZATION NAME AND ADDRESS See Block 12. 10. PROGRAM ELEMENT NO. E HE 624 11. CONTRACT/GRANT NO. NA (Inhouse) 12. SPONSORING AGENCY NAME AND ADDRESS EPA, Office of Research and Development Industrial Environmental Research Laboratory Research Triangle Park, NC 27711 13. TYPE OF REPORT AND PI Proceedings; 3/79 PERIOD COVERED 14. SPONSORING AGENCY CODE EPA/600/13 is. SUPPLEMENTARY NOTES IERL-RTP project officer is Robert E. Hall. MD-65, 919/541- 2477. EPA-600/7-77-073a thru-073e and EPA-600/2-76-152a thru -152c are pro- ceedings of earlier symposiums on the same theme. proceedings document the approximately 50 presentations made during the symposium, March 5-8, 1979, in San Francisco. Sponsored by the Combustion Research Branch of EPA's Industrial Environmental Research Laboratory-RTP, the symposium dealt with subjects relating both to developing improved combustion technology for the reduction of air pollutant emissions from stationary sources, and to improving equipment efficiency. The symposium was in seven parts, and the proceedings are in five volumes: I. Utility, Industrial, Commercial, and Resi- dential Systems; n. Advanced Processes and Special Topics; HI. Stationary Engine and Industrial Process Combustion Systems; IV. Fundamental Combustion Research and Environmental Assessment; and V. Addendum. The symposium provided contra- ctor, industrial, and government representatives with the latest information on EPA inhouse and contract combustion research projects relating to pollution control, with emphasis on reducing NOx while controlling other emissions and improving efficiency. 17. KEY WORDS AND DOCUMENT ANALYSIS DESCRIPTORS b.lDENTIFIERS/OPEN ENDED TERMS c. COSATI Field/Group Air Pollution Combustion Field Tests Assessments Combustion Control Fossil Fuels Boilers Gas Turbines Nitrogen Oxides Efficiency Utilities Industrial Pro- cesses Hydrocarbons Air Pollution Control Stationary Sources Environmental Assess- ment Combustion Modification Trace Species Fuel Nitrogen T3B 21B 14B 21D 13A 13G 07B 13H 07C 18. DISTRIBUTION STATEMENT Unlimited IB. SECURITY CLASS (THIt Report) Unclassified 21. NO. OF PAGES 137 2O. SECURITY CLASS (TMt page) Unclassified 22. PRICE EPA Form 2220-1 (»-73) -9- ------- TECHNICAL REPORT DATA (Please read Instructions on the reverse before completing) 1. REPORT NO. EPA-600/7-79-066 2. 3. RECIPIENTS ACCESSION NO. 4. TITLE AND SUBTITLE chemically Active Fluid-Bed Process or Sulphur Removal During Gasification of Heavy Fuel Oil—Fourth Phase 6. REPORT DATE February 1979 6. PERFORMING ORGANIZATION CODE 7. AUTHOR(S) A.W. Ramsden and Z. Kowszun B. PERFORMING ORGANIZATION REPORT NO. 9. PERFORMING ORGANIZATION NAME AND ADDRESS Esso Research Centre Abingdon, Oxfordshire OX136AE England 10. PROGRAM ELEMENT NO. 1AB013: ROAP 21ADD-BE 11. CONTRACT/GRANT NO. 68-02-1479 12. SPONSORING AGENCY NAME AND ADDRESS EPA, Office of Research and Development Industrial Environmental Research Laboratory Research Triangle Park, NC 27711 13. TYPE OF REPORT AND PERIOD COVERED Final- 6/74 - 12/76 14. SPONSORING AGENCY CODE EPA/600/13 is. SUPPLEMENTARY NOTES IERL-RTP project officer is Samuel L. Rakes, MD-61, 919/541- 2825. EPA-600/2-76-248 and EPA-650/2-74-109 are earlier related reports. IB. ABSTRACT The report gj^gg resuits of Phase 4 of a study on the CAFB process for gasification/desulfurization of liquid and solid fuels in a bed of hot lime. A new pilot unit was designed and constructed, incorporating such novel features as: a new f luidizing air distributor , high-flow/low-pressure-drop cyclones , and improved refractory construction. Conclusions include: (1) confirmation of the process descrip- ion by a statistically derived equation; (2) bed age has a significant effect on desul- furization efficiency; (3) heavy residua can be gasified and desulfurized; (4) solid fuels show potential as feedstocks; (5) trace element retention depends on stone replenishment rate (a rate sufficient to maintain bed depth — 0.2 molar — is adequate to maintain trace element capture and sulfur removal performance); (6) satisfactory performance of the redesigned pilot unit; (7) a carbon burn-back procedure was not completely effective in cleaning the cyclones; (8) confirmation that coal and Texas lignite are suitable feedstocks for the CAFB and that ash accumulation and fusion do not appear to be limiting; and (9) Texas limestone is satisfactory as bed material if i is available in a suitable particle size range. Remaining work includes perfor- mance tests and evaluation. 7. KEY WORDS AND DOCUMENT ANALYSIS DESCRIPTORS b.lDENTIFIERS/OPEN ENDED TERMS c. COSATI Field/Group Pollution Fuel Oil "luidized Bed Processors Gasification Residual Oils imestone Heavy Oils Desulfurization Coal Trace Elements 3esien Lignite Refractories Pollution Control Stationary Sources CAFB Process Chemically Active Fluid Bed Fluidized Lime Bed 13B 11H,21D 131,07A 13H 08G 07D 06A.06P 8. DISTRIBUTION STATEMENT Unlimited 19. SECURITY CLASS (This Report) Unclassified 21. NO. OF PAGES 340 20. SECURITY CLASS (Thispage) Unclassified 22. PRICE EPA Form 2220-1 (»-73) -10- ------- TECHNICAL REPORT DATA (Please read Instructions on the reverse before completing) 1. REPORT NO. EPA-600/7-79-094 2. 3. RECIPIENT'S ACCESSION NO. 4. TITLE AND SUBTITLE Assessment of Si High-velocity Fabric Filtration System Used to Control Fly Ash Emissions 5. REPORT DATE April 1979 6. PERFORMING ORGANIZATION CODE 7. AUTHOR(S) J.D.McKenna, J.C.Mycock, K.D.Brandt, and J. F.Szalay 8. PERFORMING ORGANIZATION REPORT NO. 9. PERFORMING ORGANIZATION NAME AND ADDRESS Enviro-Systems and Research, Inc. 2141 Patterson Avenue, SW Roanoke, Virginia 24016 10. PROGRAM ELEMENT NO. EHE 624 11. CONTRACT/GRANT NO. 68-02-2148 12. SPONSORING AGENCY NAME AND ADDRESS EPA, Office of Research and Development Industrial Environmental Research Laboratory Research Triangle Park, NC 27711 15. SUPPLEMENTARY NOTES IERL-RTP project officer is J. H. 13. TYPE OF REPORT AND PERIOD COVERED Final: 12/76-12/77 14. SPONSORING AGENCY CODE EPA/600/13 Turner, MD-61, 919/541-2925. 16. ABSTRACT The report gives results of a full-scale investigation (following a pilot plant study) of applying high-velocity fabric filtration to coal-fired boiler fly ash con- trol. Two filter systems were applied separately to two 60,000 Ib steam/hr coal- fired boilers. Performance evaluated over a year included total mass removal effi- ciency and fractional efficiencies. One filter system used Teflon felt as the filter medium; the other used Gore-Tex, a PTFE laminate on PTFE woven backing. During the year, a limited number of glass felt and woven glass bags were introduced into the house containing Gore-Tex. Installed, operating, and annualized costs were computed for five filter media (Teflon felt, Gore-Tex PTFE laminate, two weights of woven glass, and a felted glass fabric) in a fabric filter systems capable of handling 70,000 acfm. The lighter weight woven glass fabric is the least expensive filter medium overall and (assuming that a 4-year bag life is feasible) this makes fabric filtration an economically attractive alternative to electrostatic precipitation. The 15 oz woven glass fabric had a projected annualized cost of #0.36/acfm at an air-to- cloth ratio of 5,8/1. 17. KEY WORDS AND DOCUMENT ANALYSIS DESCRIPTORS b.lDENTIFIERS/OPEN ENDED TERMS c. COSATl Field/Group Pollution Filtration Fabrics Fly Ash Coal Boilers Fluorocarbon Fibers Glass Fibers Felts Woven Fabrics Pollution Control Stationary Sources Fabric Filters Bag Houses High Velocity Tests 13B 07D 11E 21B 21D ISA 11B 18. DISTRIBUTION STATEMENT Unlimited 19. SECURITY CLASS (ThisReport) Unclassified 21. NO. OF PAGES 114 20. SECURITY CLASS (Thispage) Unclassified 22. PRICE EPA Form 2220-1 (9-73) -11- ------- TECHNICAL REPORT DATA (Please read Instructions on the reverse before completing) 1. REPORT NO. EPA-600/7-79-096 2. 3. RECIPIENT'S ACCESSION NO. 4. TITLE AND SUBTITLE Chemical Aspects of Afterburner Systems 5. REPORT DATE April 1979 6. PERFORMING ORGANIZATION CODE 7. AUTHOR(S) R.H.Barnes, M.J.Saxton, R.E.Barrett, and A. Levy B. PERFORMING ORGANIZATION REPORT NO. 9. PERFORMING ORGANIZATION NAME AND ADDRESS Battelle Columbus Laboratories 505 King Avenue Columbus, Ohio 43201 10. PROGRAM ELEMENT NO. 1NE829 11. CONTRACT/GRANT NO. 68-02-2629 12. SPONSORING AGENCY NAME AND ADDRESS EPA, Office of Research and Development Industrial Environmental Research Laboratory Research Triangle Park, NC 27711 13. TYPE OF R£PORT AND PERIOD COVERED Final; 3/77 - 3/79 14. SPONSORING AGENCY CODE EPA/600/13 is. SUPPLEMENTARY NOTES T£RL-RTP project officer is John H. Wasser, MD-65, 919/541- 2476. 16. ABSTRACT The report reviews the chemistry and reaction kinetics of oxidation and pyrolysis reaction that occur in afterburners (or fume incinerators) that are used to destroy organic pollutants in air or gas streams. Chemical kinetic rate data are compiled for both complex and global reaction mechanisms of interest for the design and analysis of afterburner systems. Direct-flame, thermal and catalytic afterburner systems are covered. Details are also given on techniques for estimating chemical rate data when experimental data are unavailable. Appropriate equations are given for calculating the chemical performance characteristics of afterburner systems, and recommendations are made for using chemical rate data for the analysis of afterburner systems. 7. KEY WORDS AND DOCUMENT ANALYSIS DESCRIPTORS b.IDENTIFIERS/OPEN ENDED TERMS c. COSATl Field/Group Pollution Afterburners Fumes Incinerators Chemical Properties Kinetics Oxidation Pyrolysis Organic Compounds Catalysis Pollution Control Stationary Sources Chemical Rate Data 13B 21J 07D 20K 07B,07C 8. DISTRIBUTION STATEMENT Unlimited 19. SECURITY CLASS (This Report) Unclassified 21. NO. OF PAGES 117 20. SECURITY CLASS (Thispage) Unclassified 22. PRICE EPA Form 2220-1 (9-73) -12- ------- TECHNICAL REPORT DATA (Please read Iiutructions on the reverse before completing) 1. REPORT NO. EPA-600/7-79-106 2. 3. RECIPIENT'S ACCESSION NO. 4. TITLE AND SUBTITLE Potential Production and Marketing of FGD Byproduct Sulfur and Sulfuric Acid in the U.S. (1983 Production) 5. REPORT DATE April 1979 6. PERFORMING ORGANIZATION CODE 7. AUTHOR(S) S.V.Tomlinson, F.M.Kennedy,F.A.Sudhoff, and R. L.Torstrick B. PERFORMING ORGANIZATION REPORT NO. 9. PERFORMING ORGANIZATION NAME AND ADDRESS Tennessee Valley Authority National Fertilizer Development Center Muscle Shoals, Alabama 35660 10. PROGRAM ELEMENT NO. EHE624A 11. CONTRACT/GRANT NO. IAG-D8-E721-BJ 12. SPONSORING AGENCY NAME AND ADDRESS EPA, Office of Research and Development Industrial Environmental Research Laboratory Research Triangle Park, NC 27711 " RIOD COVERED 14. SPONSORING AGENCY CODE EPA/600/13 is.SUPPLEMENTARY NOTES rERL_RTpprojectofflcer te Charles J. Chatlynne, MD-61, 919/- 541-2915. is. ABSTRACT The report updates to 1983 a 1978-base, computerized marketing evaluation of sulfur and H2SO4 as flue gas desulfurization (FGD) byproducts from U.S. coal- burning power plants. Least-costs of compliance were calculated using comparisons of clean fuel with 50^ and 70^/million Btu premiums, limestone scrubbing, and B crubbing systems with byproduct sulfur and H2SO4 production. Market potential of sales to sulfur-burning H2SO4 plants was also determined. At the 50^premium, H2SO4 production was the least-cost method at five plants, four of which had com- bined sales of 800,000 tons/yr. At the 70j£ premium, H2SO4 production was the least cost method at 26 plants, 7 of which had sales totaling 1.2 million tons. New boilers coming online by 1983 accounted for 60% of the sales. Market potential was rela- tively insensitive to sulfur price. Sulfur production was not selected at any plant, but reduction of total FGD costs by 3-25% would make it competitive with sulfur delivered from Port Sulphur at 1G plants with a total production of 266,000 tons. Results indicate the need of a longer time projection and continued updating of the model data bares. 17. KEY WORDS AND DOCUMENT ANALYSIS DESCRIPTORS b.IDENTIFIERS/OPEN ENDED TERMS c. COSATI Field/Group Pollution Flue Gases Scrubbers Desulfurization Byproducts Sulfur Limestone IB. DISTRIBUTION STATEMENT Unlimited Sulfuric Acid Marketing Forecasting Mathematical Models Coal Combustion Pollution Control Stationary Sources Clean Fuel 19. SECURITY CLASS (ThisReport/ Unclassified 13B 21B 05C 07A,13I 07D 14B 12A 07B 21D I08G 21. NO. OF PAGES 57 20. SECURITY CLASS fThil page) Unclassified 22. PRICE EPA Form 2220-1 (9-73) -13- ------- TECHNICAL REPORT DATA (Please read Instructions on the reverse before completing) 1. REPORT NO. EPA-600/7-79-107 2. 3. RECIPIENT'S ACCESSION NO. 4. TITLE AND SUBTITLE Pilot Demonstration of Sodium Carbonate Conditioning 5. REPORT DATE April 1979 6. PERFORMING ORGANIZATION CODE 7. AUTHOR(S) Steven Schliesser I. PERFORMING ORGANIZATION REPORT NO. 10. PROGRAM ELEMENT NO. E HE 62 4 A 9. PERFORMING ORGANIZATION NAME AND ADDRESS Acurex Corporation P.O. Box 12796 Research Triangle Park, North Carolina 27709 11. CONTRACT/GRANT NO. 68-02-2646 12. SPONSORING AGENCY NAME AND ADDRESS EPA, Office of Research and Development Industrial Environmental Research Laboratory Research Triangle Park, NC 277U 13. TYPE OF REPORT AND.PERIOD COVERED Final; 6/77 - 12/77 14. SPONSORING AGENCY.CODE EPA/600/13 is.SUPPLEMENTARY NOTES ffiRL-RTP project officer is Leslie E. Sparks, MD-61, 919/541- 2851. 16. ABSTRACT The reporj describes a performance evaluation, conducted with a pilot electrostatic precipitator (ESP), studying the effects of injecting anhydrous sodium carbonate into the exhaust of a utility boiler burning Western coal. In situ resis- tivity measurements, ESP operating conditions, particulate concentration and size distribution measurements, and analyses of fly ash composition constitute the data assembled from this demonstration. The following results reflect the effects of con- ditioning the base fly ash with a 1-2% concentration as sodium oxide: (1) a sixfold reduction in resistivity; (2) a threefold improvement in average current density; (3) a threefold reduction in emission rate, significant enough to move performance from noncompliance to compliance; and (4) an enhancement in the fractional effi- ciency characteristics, particularly in the fine particle range. The characteristics of sodium carbonate conditioning are discussed, including the injection considera- tions , material specifications, and the distinctive rationale for resistivity reduction. 7. KEY WORDS AND DOCUMENT ANALYSIS DESCRIPTORS b.lDENTIFIERS/OPEN ENDED TERMS c. COSATI Field/Group Pollution Sodium Oxides Electrostatic Precipitators Flue Gases Coal Treatment Combustion Fly Ash Sodium Carbonates Pollution Control Stationary Sources Conditioning Agents 13B 131 21B 14B 07B 21D 8. DISTRIBUTION STATEMENT Unlimited 19. SECURITY CLASS (This Report) Unclassified 21. NO. OF PAGES 171 20. SECURITY CLASS (Thispage) Unclassified 22. PRICE EPA Form 2220-1 (9-73) -14- ------- TECHNICAL REPORT DATA (Please read Instructions on the reverse before completing) i. REPORT NO. EPA-600/7-79-117 2. 3. RECIPIENT'S ACCESSION NO. 4. TITLE AND SUBTITLE Technical Assessment of Thermal DeNOx Process 5. REPORT DATE May 1979 6. PERFORMING ORGANIZATION CODE CtCastaldini) K.G.Salvesen, and H.B. Mason B. PERFORMING ORGANIZATION REPORT NO. . PERFORMING ORGANIZATION NAME AND ADDRESS Acurex Corporation Energy and Environmental Division 485 Clyde Avenue Mountain View, California 94042 10. PROGRAM ELEMENT NO. EHE624A 11. CONTRACT/GRANT NO. 68-02-2611, Task 10 12. SPONSORING AGENCY NAME AND ADDRESS EPA, Office of Research and Development Industrial Environmental Research Laboratory Research Triangle Park, NC 27711 13. TYPE OF REPORT AND PERIOD COVERED Task Final: 11/77-12/78 14. SPONSORING AGENCY CODE EPA/600/13 is. SUPPLEMENTARY NOTES jERL-RTP project officer is David G. Lachapelle, MD-65, 919/- 541-2236. 16. ABSTRACT report gives results of a technical/economic assessment of Exxon's Thermal DeNOx Process , applied to coal-fired utility boilers. The assessment was performed in parallel with a study in which the performance/cost of the process was estimated for eight coal-fired utility boilers representative of the Nation's boiler population. The report concludes that the process is a promising technique for controlling NOx emissions from utility steam generators. However, a number of limitations need to be evaluated when the process is retrofitted to coal-fired boilers. Flue gas temperature fluctuations (caused primarily by load following, furnace slag deposition, and tube fouling) may limit NOx reductions to approximately 50%. In addition, operational and environmental impacts of NH3 emissions and ammonium bisulfate formation could further limit the performance of the process and affect its applicability. These limitations are best evaluated on full scale. Total operating costs are estimated between 0.27 and 1.23 mills AWhr, exclusive of license fee. Actual costs depend primarily on boiler size, initial NOx concentration, and level of control required. The assessment also considered the impact of widespread pro- cess implementation on the ammonia market, feedstock supplies, and their costs. The impacts were found to be small. 17. KEY WORDS AND DOCUMENT ANALYSIS DESCRIPTORS b.IDENTIFIERS/OPEN ENDED TERMS COS AT I Field/Group Pollution Assessment Ammonia Performance Cost Estimates Nitrogen Oxides Utilities Boilers Coal Ammonium Com- pounds Pollution Control Stationary Sources NH3 Injection Thermal DeNOx Process Utility Boilers Ammonium Bisulfate 13B 14B 07B 14A 13A 2 IB 18. DISTRIBUTION STATEMENT Unlimited 19. SECURITY CLASS (ThisReport) Unclassified 21. NO. OF PAGES 138 20. SECURITY CLASS (This page) Unclassified 22. PRICE EPA Form 2220-1 (9-73) -15- ------- TECHNICAL REPORT DATA (Please read Instructions on the reverse before completing) 1. REPORT NO. EPA-600/7-79-118 2. 3. RECIPIENT'S ACCESSION-NO. 4. TITLE AND SUBTITLE In-stack Plume Opacity from Electrostatic Precipitator/Scrubber System at Harrington Unit 1 5. REPORT DATE May 1979 . PERFORMING ORGANIZATION CODE 7. AUTHOR(S) Leslie E. Sparks B. PERFORMING ORGANIZATION REPORT NO. 9. PERFORMING ORGANIZATION NAME AND ADDRESS See block 12, below. 10. PROGRAM ELEMENT NO. EHE624A 11. CONTRACT/GRANT NO. N.A. 12. SPONSORING AGENCY NAME AND ADDRESS EPA, Office of Research and Development Industrial Environmental Research Laboratory Research Triangle Park, NC 27711 13. TYPE OF REPORT AND PERIOD COVERED Ihhouse; 8-9/78 14. SPONSORING AGENCY CODE EPA/600/13 is.SUPPLEMENTARY NOTES Author Sparks' phone is 919/541-2925. i6. ABSTRACT Tne report gives results of theoretical modeling of particulate emission and in-stack plume opacity for the electrostatic precipitator (ESP)/scrubber system at Southwestern Public Service Company's Harrington Unit 1. The theoretical results of an emission rate of 17.8 ng/J and opacity of 35% are in good agreement with data from compliance testing of the unit. The calculations indicate that 20% opacity can be achieved (1) by increasing specific collector area (SCA) of the ESP by 25% and leaving the scrubber pressure drop alone, (2) by increasing scrubber pressure drop by a factor of 4 and leaving the ESP alone, (3) by replacing the existing marble bed scrub- ber with a venturi scrubber, increasing the pressure drop by 20%, and leaving the SP alone, or (4) by doubling the SCA of the ESP and removing the scrubber. Cal- culations showing the impact of high in-stack opacity on the downwind appearance of the plume are also included. KEY WORDS AND DOCUMENT ANALYSIS DESCRIPTORS b.lDENTIFIERS/OPEN ENDED TERMS c. COSATI Field/Group Pollution Gas Scrubbing Flue Gases Dust Opacity Mathematical Plumes Modeling Electrostatic Precipitators Scrubbers Pollution Control Stationary Sources Particulate 13B 21B 14B 131 07A 13H 11G 12A 8. DISTRIBUTION STATEMENT Unlimited 19. SECURITY CLASS (ThisReport) Unclassified 21. NO. OF PAGES 30 20. SECURITY CLASS (Thispage) Unclassified 22. PRICE EPA Form 2220-1 (»-73) -16- ------- TECHNICAL REPORT DATA (Please read Instructions on the reverse before completing) 1. REPORT NO. EPA-600/7-79-120 3. RECIPIENT'S ACCESSION NO. 4. TITLE AND SUBTITLE ENVIRONMENTAL ASSESSMENT REPORT: Lurgi Coal Gasification Systems for SNG 5. REPORT DATE May 1979 6. PERFORMING ORGANIZATION CODE 7. AUTHORIS) M.Ghassemi, K.Crawford, and S.Quinlivan 8. PERFORMING ORGANIZATION REPORT NO. 9. PERFORMING ORGANIZATION NAME AND ADDRESS TRW Environmental Engineering Division One Space Park Redondo Beach, California 90278 10. PROGRAM ELEMENT NO. E HE 62 3 A 11. CONTRACT/GRANT NO. 68-02-2635 12. SPONSORING AGENCY NAME AND ADDRESS EPA, Office of Research and Development Industrial Environmental Research Laboratory Research Triangle Park, NC 27711 13. TYPE OF REPORT AND PERIOD COVERED Final: 5/78 - 4/79 14. SPONSORING AGENCY CODE EPA/600/13 is.SUPPLEMENTARYNOTESIERL_RTp project officer is William J. Rhodes, Mail Drop 61, 919/541-2851. is. ABSTRACTTne report is a compUation and analysis of data on the equipment and pro- cesses constituting the Lurgi Substitute Natural Gas (SNG) systems, the control/dis- posal alternatives for a media, the performance and cost of control alternatives, and present and proposed environmental requirements. It provides the best technical ba- sis currently available for establishing environmental standards for Lurgi SNG plants. Lurgi SNG systems are divided into four operations (coal preparation, coal gasification, gas purification, and gas upgrading) and a number of auxiliary pro- cesses (air pollution control, raw water treatment, oxygen production, etc.); each operation consists of a number of processes. Data are provided on the characteris- tics of input materials, products, and waste streams associated with each process. Pollution control alternatives for air emissions, water effluents, solid wastes, and toxic substances in an integrated facility were examined for performance, costs, energy requirements, and ability to comply with current and anticipated environ- mental standards. The adequacy of the data was evaluated and the additional data needed to support standards development and enforcement and health and ecological effects and control research and development were identified. On-going and plan- ned programs which may supply some of the needed data are reviewed. 17. KEY WORDS AND DOCUMENT ANALYSIS DESCRIPTORS b.lDENTIFIERS/OPEN ENDED TERMS c. COS AT I Field/Group Pollution Assessments Coal Gasification Manufactured Gas Coal Preparation Gas Purification Water Treatment Toxicity Pollution Control Stationary Sources Substitute Natural Gas Lurgi Gas Upgrading 13B 14B 13H 21D 081 07A 06T 18. DISTRIBUTION STATEMENT Unlimited 19. SECURITY CLASS (ThisReport) Unclassified 21. NO. OF PAGES 341 20. SECURITY CLASS (Thispage) Unclassified 22. PRICE EPA Form 2220-1 (9-73) -17- ------- TECHNICAL REPORT DATA (Please read Instructions on the reverse before completing) 1. REPORT NO. EPA-600/7-79-133 2. I. RECIPIENT'S ACCESSION-NO. 4. TITLE AND SUBTITLE Wastewater Treatment in Coal Conversion 5. REPORT DATE June 1979 6. PERFORMING ORGANIZATION CODE 7. AUTHOR(S) R.E.Hicks, B.J.Goldstein, F.B.Seufert, and I. W.Wei B. PERFORMING ORGANIZATION REPORT NO. 9. PERFORMING ORGANIZATION NAME AND ADDRESS Water Purification Associates 238 Main Street Cambridge, Massachusetts 02142 10. PROGRAM ELEMENT NO. E HE 62 3 A 11. CONTRACT/GRANT NO. 68-03-2207 12. SPONSORING AGENCY NAME AND ADDRESS EPA, Office of Research and Development Industrial Environmental Research Laboratory Research Triangle Park, NC 277U 13. TYPE OF REPORT AND PERIOD COVERED Final; 10/76 - 1/79 14. SPONSORING AGENCY CODE EPA/600/13 is. SUPPLEMENTARY NOTES T3RL-RTP project officer is William J. Rhodes, Mail Drop 61, 919/541-2851. 16 ABSTRACT The report describes water treatment control technology specific to fuel conversion plant sites in the western U.S. Most plants converting coal to other fuels use a large quantity of clean water (as steam) and put out a large quantity of dirty water that is condensed when the products from the coal reactor are cooled. Treat- ment of this foul condensate is the subject of this report. The report discusses each aspect of water treatment separately.'Procedures for removing phenolic compounds are discussed: they include distillation, extraction, and adsorption. The report in- cludes design equations, step-by-step design procedures, and calculations for a typical unit. It also provides physical data that are required for design. The discus- sion of ammonia separation and recovery includes design equations and physical data Illustrative calculations show how the design procedure is used. For biological treatment, the design procedures show how to destroy organic contamination (inclu- ding phenol) in the condensate. It also discusses cooling tower control. An econom- ical use of the foul condensate is treating it for makeup to a plant's cooling system. The report also reviews established procedures for sizing plant equipment. 7. KEY WORDS AND DOCUMENT ANALYSIS DESCRIPTORS b.lDENTIFIERS/OPEN ENDED TERMS C. COSATI Field/Group Pollution Coal Gasification Waste Water Water Treatment Phenols Ammonia Bioassay Cooling Towers Organic Compounds Pollution Control Stationary Sources Coal Conversion Biological Treatment Organic Contamination 13B 13H 07C 07B 06A 13A,07A 18. DISTRIBUTION STATEMENT Release to Public 19. SECURITY CLASS (ThisReportj Unclassified 21. NO. OF TAGES 284 20. SECURITY CLASS (This. ' Unclassified 22. PRICE EPA Form 2220-1 (9-73) -18- ------- |