UNITED STATES ENVIRONMENTAL PROTECTION AGENCY WASHINGTON. D.C. 20460 NOISE TEST DEVELOPMENT & VALIDATION PROGRAM FOR LIGHT VEHICLES EXECUTIVE SUMMARY — PROGRAM PLAN — MARCH 1977 STANDARDS AND REGULATIONS DIVISION OFFICE OF NOISE ABATEMENT AND CONTROL ------- NOISE TEST DEVELOPMENT & VALIDATION PROGRAM FOR LIGHT VEHICLES In considering whether light vehicle regulatory action is requisite to the protection of the public health and welfare from noise from such vehicles, it is necessary to define a suitable method for measuring light vehicle noise emissions. Several methods have been developed and accepted for motor vehicle noise measurement. These methodologies as applicable to automobiles and light trucks are generally considered to be unsuitable for potential regulatory purposes since they are not representative of the way in which these vehicles are typically operated and hence their noise impact on the community is not appropriately identified. With this realization, the U. S. EPA has embarked on a program to develop and validate a noise measurement pro- cedure which is more consistent with the noise generated by light motor vehicles as they operate in the U. S. urban environment. A general requirement of such a procedure is that it be applicable for all categories of light motor vehicles and is technically and economically reasonable to implement. The light vehicle noise measurement procedure currently in general use in the United States and local community regulation of vehicle noise is the SAE J986a procedure. This procedure specifies the measurement of noise for full-throttle vehicle operation at speeds in excess of 30 mph. From existing vehicle operation surveys, it is known that full- throttle acceleration is not a typical mode of operation for most light vehicles, and hence is responsible for only a part of the noise impact received by the urban community. Further, vehicles judged to be equally noisy by the SAE J986a procedure do not necessarily contribute equally to community noise. It has also been observed that values of noise reduction achieved by many engineering treatments and measured under full-throttle conditions are not exhibited in other, less severe operating conditions. Because the SAE J986a procedure does not fulfill the requirements for providing a method for reasonably assessing community noise due to light vehicles, a more representative procedure is deemed necessary by the U. S. EPA. Since high noise levels are associated with the vehicle accelera- tion mode, this type of operation will be assessed in particular, by the EPA. To aid in specifying typical vehicle operation in this mode, there are several sources of data available which supply information on the low speed acceleration mode. This includes three sources of published infor- mation as well as limited kinematic measurements that have been made by EPA of light vehicles accelerating away from traffic lights. Each of ------- - 2 - the published sources has been examined in detail by EPA and its contractors and none has been found to be adequate for determining typical vehicle operating modes in urban environments. Nevertheless, the measurements made by EPA can be compared to the published studies to afford some preliminary conclusions. Taking these three sources of information together, it appears that two preliminary conclusions can reasonably be made. The first conclusion is that light vehicles accelerate approximately linearly between about 5 mph and 25 mph on typical urban streets by the local speed limit. The second conclusion is that light vehicles accelerate at a rate of about .15g. However, for vehicles at stop signs, or lead vehicles at a traffic light, the uninfluenced rate may be somewhat higher, possibly .17g to .20g. In order to establish a light vehicle noise measurement procedure which could reasonably be used as the basis for regulation, EPA is currently conducting a program to develop and validate such a procedure. This procedure will involve some form of low speed acceleration or "urban acceleration." In the course of the program approximately 100 vehicles will be tested. In the first phase, about 15 selected vehicles will be tested extensively to aid in the development and validation of the test procedure. The second phase will establish a noise emission data base using the EPA developed test procedure. A summary outline of the program is attached which describes specific elements of the test development and data base phase. ------- SUMMARY OUTLINE NOISE TEST DEVELOPMENT & VALIDATION PROGRAM FOR LIGHT VEHICLES INTRODUCTION: This is a 6 task program designed to develop a noise measurement test procedure and establish a noise emission data base using that pro- cedure for light vehicles. TASK 1; Evaluate Light Vehicle Noise Methodology The purpose of this task is to evaluate a light vehicle low speed acceleration noise measurement procedure. The evaluation will include consideration of: • Representation of typical vehicle operation as defined by existing data. • Biasing toward specific vehicle types. • Application to differing vehicle configurations partic- ularly regarding application to automatic and manual transmission vehicles. • Test practicality including ease of performance time of performance instrumentation requirements • Anticipated test repeatability • Alternative test procedures including constant acceleration constant partial throttle maximum throttle quasi-constant throttle constant speed combinations of the above • Relation to other existing test procedures, particularly the SAE J986a. ------- - 2 - A number of vehicles of differing characteristics will be examined for performance with various test procedures. Particular attention in this examination will be placed on the occurrence of shift points for manual and automatic transmission vehicles and the sensitivity of the procedure on shift points. TASK 2; Test Vehicles Identification and Acquisition The objectives of this task are to identify the full range of 1976 and 1977 model automobiles and light trucks, domestic and foreign, prepare a list of parameters that might relate to noise emissions, and to obtain approximately 100 of these vehicles for the purpose of noise emission testing. The parameters to be listed for each vehicle will include the following: o Make, series, engine type, engine displacement, curb weight, carburetion, BMP, net torque, maximum rpm, transmission, vehicle speed as a function of engine speed in 1st and 2nd gears, and sales. The listing will also include parameters obtained from the above information, such as power-to-weight ratio, rated torque to rated power ratio, etc., as required. Approximately 100 vehicles will be acquired for testing purposes. Tune-up specifications will be obtained for each vehicle. The approximate mix of vehicles will be included: o 15 subcompact, 10 compact, 10 mid-size, 20 large, 5 two seater, 5 small station wagons, 5 mid-size wagons, 5 large-station wagons, 5 small pick-up trucks, and 10 vans/special purpose trucks. The vehicles selected for testing will have accumulated more than 500 miles but not more than 15,000 miles. They will be obtained from rental agencies, leasing agencies, local dealers or manufacturers as available. TASK 3; Prepare Data Acquisition and Reduction System The purpose of this task is to define the test parameters to be measured and to develop and prepare a suitable instrumentation system for data acquisition and reduction. ------- - 3 - The parameters to be monitored continuously during the test are as follows: • Exterior noise level (8 locations) • Interior noise level • Engine speed • Vehicle distance • Vehicle speed • Vehicle acceleration • Engine manifold pressure • Wind speed and direction • Temperature • Relative humidity A telemetry system will be employed to transmit the vehicle data to the control room. Data will be acquired and stored by three separate systems as follows: A real-time visual display on a chart recorder of all parameters - to provide on immediate check that all systems are working properly and an approximate indication of the value of each parameters as a func- tion of time. A permanent analog record of each parameter on magnetic tape - to allow for future spectral analysis, etc. A permanent digitized record of each parameter on magnetic tape - to allow for immediate analysis of the data by plotting any one parameter against any other at the completion of each test run. Both plot- ting and printing capability will be provided, as well as the capablity to search the data from all vehicle runs and determine trends with respect to any desired parameter. ------- - 4 - TASK 4; Preliminary Light Vehicle Noise Emission Test The purpose of this task is the experimental evaluation and development of a light vehicle low speed acceleration test procedure. This testing will involve noise measurements of approximately 15 test vehicles operating according to the proposed procedure as well as other conditions includng cruise, coast, SAE J986a, and modifications of the low speed acceleration procedure. Specific considerations in the pre- liminary testing in regard to the proposed test procedure will include: • Specification of vehicle shift points particularly for manual transmission vehicles. • Evaluation of alternative test procedures. • Directivity of the vehicle in performance along the test section. • Proper placement of microphones along the test section. • Run-to-run variation in sound level and vehicle performance under the proposed test procedure. • Variation attributable to changes in ambient environ- mental conditions. • Instrumentation requirements for proper specifica- tion of vehicle operation as required by the test procedure. The parameters listed in Task 3 will be simultaneously processed by computer to provide immediate data plots and allow for daily analysis of the results. TASK 5; Light Vehicle Noise Emission Tests The purpose of this task is to obtain a noise level data base for light vehicles performing in accordance with the proposed low speed acceleration test procedure. This testing will include approximately 100 vehicles. Pending the results of preliminary testing under Task 4, it is anticipated that each vehicle will be tested under the following operating conditions: ------- - 5 - • Low speed acceleration (proposed test procedure) • Coast • Cruise • Full throttle acceleration including SAE J986a procedure Multiple runs under each operating condition will be performed as required. Using the instrumentation system developed in Task 3, the measurements for each vehicle in this test program will include: • Exterior sound level (8 channels) • Interior A-weighted sound level • Vehicle position in the test section • Vehicle velocity • Vehicle acceleration • Engine speed • Engine manifold pressure The on-site computer will also be used to generate plots and tables of the relevant test data. The data for each vehicle will be reviewed for consistency and if anomalies occur, thorough and immediate analysis will be performed to ascertain the cause of the observed behavior. ------- - 6 - TASK 6: Analyze Test Data The purpose of this task is to provide analysis of the test data generated in Tasks 4 and 5. This analysis will be performed at least weekly. The analysis will be directed at the determination of: Measured and calculated parameters or groups of parameters which correlate with vehicle noise production. Trends in the data set exhibited by differing types of vehicles. Physical principles underlying observed trends in the data set. Statistical descriptions of the data including expected sound levels and variances for various grouping of the vehicles. ------- |