TVA
EPA
Tennessee
Valley
Authority
Energy Demonstrations and
Technology
Chattanooga, TN 37401
United States
Environmental Protection
Agency
Industrial Environmental Research
Laboratory
Research Triangle Park NC 27711
EPA-600/7-80-143
August 1980
                                     —Em
                                     Protection Agency
                                       Region 9
          Chlorine Minimization/ IJmm
          Optimization for
          Condenser  Biofouling
          Control:  Final Report

          Interagency
          Energy/Environment
          R&D Program Report

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                 RESEARCH REPORTING SERIES


Research reports of the Office of Research and Development, U.S. Environmental
Protection Agency, have been grouped into nine series. These nine broad cate-
gories were established to facilitate further development and  application of en-
vironmental technology.  Elimination  of  traditional grouping was consciously
planned to foster technology transfer and a maximum interface in  related fields.
The nine series are:

    1. Environmental Health Effects Research

    2. Environmental Protection Technology

    3. Ecological Research

    4. Environmental Monitoring

    5. Socioeconomic Environmental Studies

    6. Scientific and Technical Assessment Reports (STAR)

    7. Interagency Energy-Environment Research and Development

    8. "Special" Reports

    9. Miscellaneous Reports

This report has been assigned to the  INTERAGENCY ENERGY-ENVIRONMENT
RESEARCH AND DEVELOPMENT series. Reports in this  series result from the
effort funded under the 17-agency Federal  Energy/Environment  Research and
De -elopment Program. These studies relate to EPA's mission to protect the public
healM and welfare from adverse effects of pollutants associated with energy sys-
tems. The goal  of the  Program is to  assure the rapid development of domestic
energy supplies in an environmentally-compatible manner by  providing the nec-
essary environmental data and control technology. Investigations  include analy-
ses of the transport  of energy-related pollutants and their health and ecological
effects;  assessments of,  and development of, control technologies for energy
systems; and integrated assessments of a wide range of energy-related environ-
mental issues.
                        EPA REVIEW NOTICE
This report has been reviewed by the participating Federal Agencies, and approved
for publication. Approval does  not signify that the contents necessarily reflect
the views and policies of the Government, nor does mention of trade names or
commercial products constitute endorsement or recommendation for use.

This document is available to the public through the National Technical Informa-
tion Service, Springfield, Virginia 22161.

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        s
                                 on DC 20004
                                  6'
                                                        August 1980
                     Chlorine  Minimization/         JA/ 0
                  Optimization for  Condenser
                        Biofouling  Control:
                              Final Report
                                      by
"5»-
*>                             R.D. Moss, H.B: Flora, II,
 §                           R.A. Hiltunen, and C.V. Seaman
O—
•3-
CS                       TVA, Energy Demonstrations and Technology
^                           1 140 Chestnut Street,Tower II
^                           Chattanooga, Tennessee 37401
                         Interagency Agreement No. EPA-IAG-D5-E721
                             Program Element No. INE624A
                            EPA Project Officer: Julian W. Jones

                         Industrial Environmental Research Laboratory
                       Office of Environmental Engineering and Technology
                            Research Triangle Park, NC 27711
                                   Prepared for

                         U.S. ENVIRONMENTAL PROTECTION AGENCY
                            Office of Research and Development
                                Washington, DC 20460
                            Repository M
                           Permanent Collection

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                              DISCLAIMER
     This report was prepared by the Tennessee Valley Authority and has
been reviewed by the Utilities and Industrial Power Division, United
States Environmental Protection Agency, and approved for publication.
Approval does not signify that the contents necessarily reflect the views
and policies of the Tennessee Valley Authority or the United States
Environmental Protection Agency, nor does mention of trade names or
commercial products constitute endorsement or recommendation for use.

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                             ABSTRACT
     This report summarizes the results obtained from the chlorine
minimization/optimization study for the control of biofouling on the
surface of condenser tubes at TVA's John Sevier Steam Plant from
December 1975 to December 1978.  Many facts about chlorination have
become apparent through the data obtained.  The following synopsis
depicts the salient points gleaned from this study.

1.   Chlorine feed is a function of inlet water temperature, chlorine
     demand, and certain water quality parameters.

2.   The chlorine consumption through the system and the consumption of
     free chlorine across the condenser is directly related to the
     chlorine feed rate.

3.   The chlorine feed  rate may be lowered at John Sevier with no loss
     in condenser performance as long as a free residual concentration
     between 0.1 and 0.2 mg/1 is maintained at the condenser outlet.

4.   Chlorination must  be applied year round, regardless of the inlet
     water  temperature.

5.   More frequent  chlorination  cycles of  shorter  duration are more
     efficient  in controlling  condenser performance than infrequent
     cycles of  longer  duration.

6.   Chloroform, bromodichloromethane, and  dibromochloromethane were
     found  at the inlet and  outlet  of  the  condenser at  John Sevier.  The
     average  concentrations  of  these  compounds were only 2 percent  of the
     maximum  concentrations  allowed by EPA, Water  Quality Criteria.

7.   The chloroform and dibromachloromethane  rates of  formation are
     directly  related  to the chlorine  feed rate.

8.   Chlorination  is  site-specific.   Every plant must  conduct  its  own
     minimization  studies  if warranted,  and this  report has portrayed
     a format which will assist  in  conducting such studies.

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                            TABLE OF CONTENTS
Abstract	iii
Figures 	     v
Tables	    vi
Acknowledgments 	   vii
Definition of Terms	viii
SECTION

 1.  Introduction 	     1
 2.  Conclusions	     4
 3.  Recommendations	     6
 4.  Experimental Logic 	     7
 5.  The Plant	    17
 6.  Experimental Procedure 	    19
          Preliminary Data	    19
          Phase I	    24
          Phase II	    45
          Phase III	    57
 7.  Statistical Analysis Summary 	    78
 8.  Chlorinated Organics 	    90
 9.  Condenser Performance Sensitivity Study	    98

References	   103

Appendices

A.   Statistical Analysis 	   105
B.   Data Used in Statistical Analysis	137
C.   Water Temperature Versus Other Variables 	   213
D.   Chlorine Demand Versus Feed Rate and Other Water
       Quality Parameters 	   217
E.   Complexity of Organic Materials in the Water 	   220
F.   DPD Versus Amperometric Titrator Data	226
G.   Chlorinated Organics Data	232
H.   The New Chlorinator	239
I.   Condenser Inspections	242
J.   Factors Involved in Calculating the Apparent
       Cleanliness Factor 	   246
K.   A General Outline for Conducting a Chlorine Minimization/
       Optimization Study 	   251

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                              FIGURES

Figure                                                             Page

   1    Chlorination System at John Sevier Steam Plant 	   3
   2    John Sevier Condenser Cooling Water and Chlorination
          System Flow Diagram	18
   3    Units 1-4 Condenser Performance - John Sevier
          Steam Plant	22
   4    1976 Water Quality Data	28
   5    1976 Record of Apparent Cleanliness Factor 	  31
   6    1976 Free Versus Total Residual Measurements (Outlet)...  39
   7    1976 Versus 1977 Apparent Cleanliness Factor 	  50
   8    1976 Versus 1977 Versus 1978 Apparent Cleanliness
          Factors	58
   9    Condenser Performance - Units 1 and 3	66
   10    Chlorine Feed Rate Versus Inlet Water Temperature	68
   11    Chlorine Feed Rate Versus Chlorine Demand	69
   12    Apparent Cleanliness Factor Versus Inlet Water
          Temperature	101
   13    Design Correction Factor Versus Inlet Water
          Temperature	102

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                              TABLES

Table                                                              Page

  1    Chlorine to Reduced Nitrogen Molar Ratios 	   11
  2    John Sevier Maximum Measured Chlorine Residuals At
         Condenser Inlet, Outlet,  and Intake 	   20
  3    Chlorine Concentrations 	   26
  4    Chlorine Demand 1976 Unit 3	27
  5    Chlorine Studies Data Sheets  	   35
  6    1977 Chlorine Demand	47
  7    1977 Chlorine Concentrations	48
  8    Dates of Condenser Cleaning 	   54
  9    Samples Taken at Outlet on August 25, 1977	56
 10    Samples Taken at Outlet on September 2,  1977	56
 11    Samples Taken at Outlet on September 30, 1977	56
 12    Measurements in River, May 31, 1978	70
 13    Measurements in River, July 18, 1978	72
 14    Measurements in River, August 29, 1978	75
 15    ACF's for the Period 1974-1978	79
 16    Test of Condenser Performance - Before and During
         Studies	79
 17    Mean FRC and TRC at Condenser Outlet for Phases II
         and III	81
 18    Factors Correlated With the FRC at the Condenser
         Outlet	82
 19    Factors Correlated With the Condenser Demand of FRC ....   83
 20    Factors Correlated With Negative FRC Condenser
         Consumption	84
 21    Factors Correlated With Chlorine Demand and the
         Associated Correlation Coefficients 	   85
 22    Estimated Lower Limits of Feed Rates for Chlorination ...   86
 23    Low Inlet Water Temperature Chlorination	87
 24    Medium Inlet Water Temperature Chlorination 	   88
 25    High Inlet Water Temperature Chlorination 	   89
 26    Priority Pollutant List	91
 27    Sampling Schedule 	   92
 28    Chloroform Concentrations  	   94
 29    Chloroform and Bromodichloromethane Formation 	   95
 30    Chloroform and Dibromochloromethane Formation 	   95
 31    Bromodichloromethane Concentrations  	   96
 32    Bromodichloromethane and Dibromochloromethane
         Formation	96
 33    Dibroraochloromethane Concentrations  	   97

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                             ACKNOWLEDGMENT


     We would like to express our appreciation to the following TVA
organizations for their support during this study.


                             Office of Power

            Division of Energy Demonstrations and Technology

    Environmental Control and Assessment Branch - S. H. Magliente,
                       N. D. Moore, and C. H. Vann

               Power Supply Planning Branch - R. L. Thomas


                   Division of Fossil and Hydro Power

   Assistant Director of Fossil and Hydro Power (Fossil Operations) -
                             W. H. Thompson

    Technical Services Branch - C. Cain, Jr., E. S. Lisle,
                                C. B. Moultrie, V. C. Shattuck,
                                and J. F. Shiau

              Environmental Compliance Staff - D. G. Jahnig


                       Office of Natural Resources

     Laboratory Branch - C. W. Holley, D. G. Carpenter, and J.  W. Bobo

     Water Quality Branch - R. A. Buckingham, Winford Long, and Charles Petty


                  Division of Property and Services

                  Word Processing - Betty C. Bracken


     A special appreciation is extended to J. T. Thompson, John Sevier
Steam Plant Superintendent, his staff, and the Results Section for their
continued cooperation and support throughout this study.
                                   vn

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                          DEFINITION OF TERMS


1.    Free Residual Chlorine (FRC)--Also known as free available chlorine.
     When chlorine reacts with water, hypochlorous acid and hydrochloric
     acid are formed.

          C12 + H20 ->     HOC1     +     HC1

                       hypochlorous   hydrochloric
                           acid           acid

     The hypochlorous acid further dissociates into hypochlorite ion
     and hydrogen ion.

          HOC1 <     > OC1~ + H+

     FRC is the sum of the HOC1 and OC1  fractions in the chlorinated
     solutions.

2.    Combined Residual Chlorine (CRC)--When HOC1 combines with ammonia in
     the water, mono-, di-, and trichloramine are formed.  The sum of
     these three fractions is called combined residual chlorine.

          HOC1 + NH3 -» NH2C1 + H20

                   monochloramine

          HOC1 + NH2C1 -» NHC12 + H20

                    dichloramine

          HOC1 + NHC12 •+ NC13 + H20

                    trichloramine

3.    Total Residual Chlorine (TRC)--The sum of the FRC and CRC fractions.

4.    Chlorine Demand—The difference between the amount of chlorine added
     to the water and the amount of FRC, CRC, and TRC remaining at the end
     of a specified contact period.

5.    Chlorine Feed Rate—The total amount of chlorine which would be fed
     in a 24-hour period if the chlorinator operated continuously.  Usually
     reported in lb/24 hrs.

6.    mg/1—Milligrams per liter (10 3 g/1).

7.    ug/l--Micrograms per liter (10 6 g/1).

8.    ACF—Apparent Cleanliness Factor.  Condenser Performance as calculated
     by the Heat Exchange Institute.
                                   Vlll

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                               SECTION 1

                             INTRODUCTION


     In December of 1975, TVA obtained EPA energy pass-through funds for
the task entitled, "Study of Chlorinated Water Effluent Quality from a
Once-Through Cooling System" under the project, "Characterization of
Effluents from Coal-Fired Utility Boilers."  Such a research effort was
needed to develop a methodology for performing chlorine minimization/
optimization programs needed to comply with EPA effluent guidelines and
National Pollutant Discharge Elimination System (NPDES) permits.

     NPDES permits for TVA fossil-fueled power plants require that free
available chlorine shall not exceed an average concentration of 0.2 mg/1
and a maximum instantaneous concentration of 0.5 mg/1 at the outlet corre-
sponding to an individual unit.  No chlorine may be discharged from any
unit for more than two hours per day.  In addition, no discharge of free
available and total residual chlorine is allowed from one unit while another
unit at the same station is being chlorinated.  The permit further requires
a  study be conducted to evaluate all practicable methods to reduce total
residual chlorine levels.  Other utilities around the United States have
received permits containing similarly worded discharge limitations.


Objectives of Study

     EPA has contended that a lower feed concentration of chlorine,
coupled with an increase in the frequency of the treatment, would result
in adequate condenser performance and satisfactory levels of chlorine
residuals in the cooling water effluent.  Therefore, the purposes of this
study were as follows:  (1) to determine the amounts of free residual
chlorine (FRC) and total residual chlorine (TRC) in a once-through con-
denser cooling system; (2) to identify the main factors that control chlo-
rine used; (3) to evaluate the interrelationship of these factors with
chlorine usage; (4) to evaluate the efficiency of different chlorination
practices; (5) to determine the levels of chlorine that are necessary to
maintain unit efficiency with increasing chlorine efficiency (optimization)
and/or minimization of the use of chlorine; (6) to determine the effect
of chlorination of the cooling water system on the formation of chlorinated
organics;  and (7) to develop a methodology so that TVA and other power
utilities may also quantify and evaluate their current chlorination practices,


Approach of Study

     Originally, this research effort was to take place at TVA's Kingston
Steam Plant.   Since a significant seasonal change in the raw water source
for this plant results in a corresponding variation of raw water pH, affect-
ing chlorination efficiency, the study was changed to the John Sevier
Steam Plant on the Holston River.  Although there is some variation in
this raw water source, the drastic seasonal change in pH does not occur.
This study change was made on January 16, 1976.

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     In addition to the lack of seasonal pH variation, the John Sevier
Steam Plant was chosen for this study due to the nature of its cooling
water source, (i.e., the Holston River has a relatively high chlorine
demand, high nitrogen content, and high biochemical oxygen demand as com-
pared to the cooling water source at other TVA plants).  The Environmental
Protection Agency conducted a water quality study on the upper Holston
River in 1972 (TS-03-71-208-07)13.  They determined that the South Fork
of the Holston River downstream of Fort Patrick Henry Dam, and the Holston
River downstream of the confluence of the North and South Fork, were grossly
polluted by five major waste dischargers.  Although effluent limitations
have been established for these sources and much progress in pollution
abatement has been achieved, these rivers are still polluted by a wide
variety of waste dischargers.

     The research effort consisted of three phases.  Phase I in the summer
of 1976 was designed to characterize the chlorinated cooling water system
at the plant.  Phase II in the summer of 1977 consisted of a more detailed
study for further understanding the characteristics of the system affecting
chlorine use.  Phase III in 1978 tested the most optimum procedure for
operating the cooling system with minimum chlorine usage.

     Due to the need for more definitive data on chemical species that
might affect the use of chlorine, the experimental design included the
analyses of water samples for the following parameters:  ammonia, pH,
temperature, alkalinity, total organic carbon, conductivity, total sus-
pended solids, and chlorine demand.  Phase I sampling of the intake water
was conducted approximately twice per month on the days the chlorinated
cooling water system was tested for free and total residual chlorine.
During Phases II and III of the study, sampling and testing were conducted
weekly.

     The chlorinated water samples were analyzed for free and total chlorine
residuals.  Amperometric and diethyl-p-phenylenediamine  (DPD) methods of
chemical analysis were used although the majority of the data was collected
with the amperometric direct titration method.  The sampling stations
for all four units during Phase I (see Figure 1) were:   (1) the unit intake
pump discharge tunnel approximately ten feet from the  chlorine injection
point  (A and A1);  (2) the condenser inlet(B); and  (3)  the condenser outlet(C)
Sampling of  chlorinated water at  locations A, A1, B, and C  (Figure  1)
was initially scheduled to occur  several times during  Phase I and once
per week per unit at locations B  and C on each unit during Phases II and
III of the research effort.  In an effort to identify  the efficiency of
the present  chlorination practice and alternate practices,  condenser per-
formance tests  (see Sections 4 and 9 for a full description of the  calcu-
lation of condenser performance)  were initially performed once per  month
per condenser during Phase  I and  increased to once every two weeks  per
condenser during Phases II  and III.

     The approach  for determining the effects of chlorination  on  the
formation of chlorinated organics is described  in  detail in Section 8.

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B I
UNIT I
                                       CHLORINATOR
UNIT 2
                             t
UNIT 3
                               DISCHARGE TO  HOLSTON  RIVER
UNIT 4
                                                            T
                                                                            t-SAMPLE POINT
                    Figure  I.   Chlorination  system  at  John  Sevier  Steam  Plant.

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                                  SECTION 2

                                 CONCLUSIONS
     The following conclusions summarize the results obtained from the
statistical analyses of data taken from December 1975 to December 1978.

1.   The chlorine feed rate required to produce sufficient free residual
     chlorine at the condenser for maintenance of performance is a function
     of inlet water temperature and chlorine demand.  This would indicate
     that chlorination regimes are site-specific.

     The following lower limits of feed rate for various intervals of
     inlet water temperature might be achievable:

               Inlet Water                   Feed Rate in
               Temperature                    Lb/24 hrs

                  <60°F                         1500
                 60-75°F                        2000
                  >75°F                         2500

     These recommended feed rates are for guidance only; a developmental
     program in an evolutionary operation should be conducted for each
     application.  This operation should include careful monitoring of
     condenser performance and chlorine residual levels.

2.   Chlorine feed has a direct effect on chlorine consumption through
     the system and the consumption of free chlorine across the condenser.
     The chemistry of chlorination is significantly affected by the water
     quality.  The water quality parameters are highly interrelated as
     to their behavior.

3.   The chlorine feed rate may be lowered at John Sevier with no loss in
     condenser performance as long as a free residual concentration between
     0.1 and 0.2 mg/1 is maintained at the condenser outlet.  The chlori-
     nation levels of the temperature dependent scheme followed in Phase
     III meet the EPA standards at the point of compliance.  In addition,
     based on Phase III data, it appears possible that even lower levels
     of chlorine feed may be achievable while maintaining adequate condenser
     performance.  However, it appears that the formation of interferences
     in the residual chlorine measurements caused by such substances as
     oxidizing agents and certain chloroorganics may increase the chlorine
     residuals measured above the true values actually present.  This means
     that the estimated lower levels of feed rate given in this report must
     be approached cautiously.

4.   The condensers at the John Sevier Steam Plant cannot be operated
     without using chlorine to control biofouling, regardless of the
     inlet water temperatures.

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5.  Frequency and duration of chlorine feed have an effect on condenser
    performance as measured by the apparent cleanliness factor (ACF).
    More frequent chlorination cycles of shorter duration are more effi-
    cient than infrequent chlorination cycles of longer duration.   The
    optimum chlorine feed regime for John Sevier is three times per day
    for 20 minutes or six times per day for 10 minutes for each condenser.

    Other major factors which significantly influenced ACF (after the
    chlorine dosage) were the inlet water temperature and the amount of
    free residual chlorine (FRC) at the condenser inlet.  The latter,  in
    turn, is significantly affected by water quality parameters such as
    organic nitrogen and conductivity.

6.  The relationship between chlorine demand and the corresponding feed
    rate at John Sevier may be applied to other TVA power plants to
    obtain an approximate chlorination regime under different operating
    conditions by obtaining the following data at the other plants:
    water quality, (i.e., pH, temperature, ammonia, organic nitrogen,
    and chlorine demand, etc.), condenser performance history, present
    chlorination regimes, performance of the chlorinator, and condenser
    cooling water flow.

    During the chlorine minimization/optimization programs at other
    plants, the following parameters must be measured:  chlorine dosage
    at the intake, free and total residual chlorine concentrations at
    the condenser inlet and outlet and at the point of compliance, inlet
    water temperature, apparent cleanliness factor, turbine backpressure,
    and water quality data.  Monitoring of these data should allow a
    sequential test program to take place whereby chlorine minimization
    and optimization (maintaining adequate condenser performance)  take
    place.  The particular test program will, of necessity, be tailored
    to each plant's specific requirements.

7.  Chlorinated organics were found at the condenser inlet and outlet  in
    measurable levels.  Using the method of industrial, nonoxidant,
    chromatographable compounds, the largest single measurement was less
    than 10 Mg/1.  The following compounds were identified:  chloroform,
    bromodichloromethane, and dibromochloromethane.  On the average,
    these compounds were measured at 5.7 JJg/1 chloroform, 2.4 JJg/1
    bromodichloromethane, and 0.83 pg/1 for dibromochloromethane.

8.  Chloroform concentrations and dibromochloromethane concentrations
    are directly related to the chlorine dosage.  Bromodichloromethane
    formation does not appear to be as strongly influenced by the
    chlorine dosage.

9.  The formation of dibromochloromethane occurs after chloroform and
    bromodichloromethane formation.

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                               SECTION 3

                            RECOMMENDATIONS
     The following recommendations are made for conducting chlorine
minimization/optimization studies:

1.   Use a method of measuring chlorine residuals which is relatively
     quick, accurate, and consistent.  The amperometric direct titration
     method is recommended.

2.   Have a good control on the chlorinator feed rate.  A recorder is
     recommended.

3.   Monitor turbine backpressure daily.

4.   Monitor condenser performance weekly.

5.   Do not lower the chlorine feed rate until sufficient time has
     elapsed to determine the effect of reduced chlorine concentrations
     on condenser performance (approximately five weeks at John Sevier).

6.   Conduct chlorine demand tests on the cooling water as soon as possible
     after water sample collection.  Make measurements at same temperature
     as collected.

7.   While chlorine dosage appears to be the main driving force in the
     formation of chloroform and dibromochloromethane, the possibility
     of a secondary reaction between the two compounds appears likely.
     This factor should be considered in any future studies.

8.   Other factors, which could not be identified with the data at hand,
     also influenced the formation of chlorinated organics.  It is
     suspected that some of these factors are pH, water temperature,
     water quality, organic precursors, amino acids, and time.  These
     factors will be considered in future studies.

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                               SECTION 4

                          EXPERIMENTAL LOGIC
Introduction

     The overall objective of this chlorine minimization/optimization
study was to determine the minimum chlorine feed rates necessary to main-
tain unit efficiency (assure control of biofouling organisms in the con-
denser).  All reductions in the chlorine feed rate were based upon sound
engineering decisions and scientific evaluations of the data.

     Chlorine feed rates were systematically reduced during each of the
three phases of this study and were based on the results obtained from
the preceding phases.  At the end of each phase the field test data were
statistically analyzed to determine any relationships among the various
water quality parameters, the chlorine feed rate, the consumption of chlo-
rine through the system, and the parameters associated with the plant
operations.  After the data were statistically analyzed, the results of
the analyses were studied and evaluated based on chemistry and engineering
principles to determine whether the results were possible, probable, or
associated with random error.  Some of the statistical results were ques-
tionable in terms of known scientific principles, but the statistical
correlations were so strong in some respects that the results were
incorporated into the report to suggest areas for potential research.

     The basic factors which were considered in developing the experi-
mental logic included:   (1) the method of evaluating condenser cleanli-
ness, (2) the effectiveness of the various chlorine species available
for controlling biofouling organisms,  (3) chlorine consumption across
the condenser, (4) limitations to free and total residual chlorine
measurements under field conditions, and (5) variations of chlorine feed
rate due to plant equipment and operation.


Method of Measuring Condenser Cleanliness

     TVA selected and used the Apparent Cleanliness Factor (ACF) to deter-
mine the success or failure of the  chlorination  regimes investigated during
this study.  ACF is a method developed by the Heat Exchange  Institute1
(HEI) and  the American Society of Mechanical Engineers2  (ASME) for  calculat-
ing operating efficiency of the condenser.  The ACF is  a nondirect method
of approximating the occurrence of  biofouling, but this method was  determined
to be the most desirable that was available when the  study began.  Research
is presently underway across the United States to determine better  quanti-
tative methods of approximating biofouling growth, the  utility industry
will continue to use nondirect methods  for measuring  condenser efficiency
such as those described  by HEI and  ASME.

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     The ACF is a percentage of how well the consenser tubes in service
transfer heat compared to how well a new tube would transfer heat.  The
basic formula is


          ACF (%) = \                                           (1)
                    U
                     n
     Where:  U  = the apparent heat transfer coefficient of a used tube
              0     in Btu/hr-ft2-°F
             U  = the apparent heat transfer coefficient of a new tube in
              n     Btu/hr-ft2*°F
     To calculate U  and Um, the HEI and ASME codes require the use of
     Dximately 30 variabli
discussed in Appendix J.
approximately 30 variables?  Several of the more important variables are
     Condenser duty, cooling water flow rate, tube velocity, inlet water
temperature, turbine back pressure, and the temperature difference across
the condenser are variables which greatly affect the ACF.  Of these, con-
denser duty is the most important, and either directly or indirectly affects
the other variables.  The condenser duty, however, can only be approximated.
Therefore, the cooling water flow rate can only be approximated.  Since
the chlorine feed rate and cooling water flow rate determine the chlorine
concentrations in the water, the chlorine regime must be conservative
enough to accommodate a change in any of the operation variables, so that
neither too much chlorine nor too little chlorine will be injected into
the system.


Effectiveness of Various Chlorine Species Available For Controlling
Biofouling Organisms

     The biocidal ability of a chlorinated cooling water is strongly depen-
dent on the nature of the chlorine residual, and the constituents of the
residual are determined by water quality—in some instances almost solely
by pH and ammonia nitrogen.  At neutral and alkaline pH's, for chlorine
to nitrogen molar ratios less than 1:1  (5:1 by weight), the principal
component is monochloramine  (NH2C1) a very poor biocide.  Under laboratory
conditions hypochlorous acid (HOC1), a potent biocide, is readily distin-
guished from monochloramine by properly applied standard methods for the
determination of free residual chlorine  (FRC).  Therefore, in many waters
FRC is a reliable indicator of biocidal ability.

     Both total residual chlorine  (TRC) and FRC are toxic to biofouling
organisms.  Studies have shown, however, that TRC requires a contact period
ten times longer than FRC to produce the same toxic effect on Escherichia
coli organisms.3'4'5'6  The  germicidal  efficiency of FRC  (primarily HOCL)
Is~due  to the relative  ease  with which  it can penetrate the cell wall  of
a biofouling microorganism.  This  penetration is comparable to that of
water  and can be attributed  to both  its modest  size  (low  molecular weight)
and  to  its  electrical neutrality.3

     The  group  of  organisms  which  cause condenser biofouling contains
 some  species  of organisms more hardy than the relatively  sensitive E.  coli.


                                8

-------
Also, a particle of chlorinated cooling water has a condenser residence
time of only five seconds, and the total chlorination period is only twenty
minutes.  This is not long enough for TRC to effectively control biofouling
growth.  Therefore, FRC, not TRC, was selected as the chlorine species
which would best assure biofouling control and maintenance of unit
efficiency.


Chlorine Consumption Across the Condenser

     "Condenser consumption" can be defined as the loss of FRC as it passes
through the condenser.  It is important to study the consumption of FRC
across the condenser so that adequate amounts of chlorine may be provided
at the condenser inlet to ensure that the consumption can be satisfied.

     The analysis of the data from Phases I, II, and III indicated the
FRC concentration at the condenser inlet was the main factor in deter-
mining the magnitude of condenser consumption.  Since the FRC concentra-
tion is a function of the chlorinator feed rate, the cooling water flow
rate, and certain water quality parameters, any variation in factors which
control FRC at the condenser inlet will cause variations in the FRC con-
sumed.  The analysis of Phases II and HI data indicated that alkalinity
was a major factor that influenced condenser consumption.  The alkalinity,
in conjunction with nitrates and nitrites present in the water, and the
FRC concentration at the condenser inlet contribute to a phenomenon which
was observed on several occasions, during which the FRC concentration was
greater at the condenser outlet than at the inlet.  Using known theories
and principles this phenomena is impossible; however, this must be con-
sidered when formulating a recommended chlorine feed rate.  (See Appendix K.)
Limitations to Free Residual Chlorine Measurements

     The reaction mechanisms associated with FRC measurement procedures
and the variabilities of that reaction must be fully understood when making
measurements and prescribing feed rates.  The lowest FRC level the ampero-
metric titrator can detect is 0.02 mg/1 based on the ability of the titra-
tor to measure a particular change of potential across the cell.  This
limit was determined electronically  in the laboratory.  In actual use,
the minimum detectable  level will be higher due to interferences (e.g.,
copper, iron, etc.) associated with  the chlorinated water samples.  In
addition, the stirring  mechanism in  the titrator will drastically affect
results if the measurements are not  conducted swiftly.7  Also, the needle
deflection is ambiguous when nearing the endpoint.  Specifically, at lower
chlorine concentrations, the beginning of the titration is closer to the
endpoint, and it is difficult to determine whether the apparent change in
potential is actually a change in potential or electronic drift.  A drift
problem was found to occur in the field at most chlorine concentrations,
but it became worse at  theoretically calculated concentrations of 0.15
mg/1 and below.  This problem is further elucidated in the field measure-
ments of FRC at the condenser, the standard deviations from the steady
state average ranged from 0.02 mg/1  to 0.30 mg/1.  But, it must be noted
that these variations were obtained  from only one operator performing all
tests.  The measurements of low-level FRC concentrations is a judgment

-------
call on the part of the operator.  Therefore, there may be significant
differences between operators with respect to evaluating a needle
deflection as a change of potential or electronic drift, which could add
an additional variable, particularly at very low chlorine concentrations.

     After an analysis of the chlorine residuals with respect to break-
point chlorination, even more doubt is shed on the ability of the methods
of measurement to accurately determine low-level chlorine concentrations
in the field.4  Many surface waters contain organic sources of reduced
nitrogen that react with chlorine.  Even at C1:N molar ratios less than
1:1, chlorine reacts with these substrates to produce combined forms of
chlorine that behave as FRC in the usual colorimetric and amperometric
detection methods.  If applied chlorine doses are greater than a 1:1 molar
ratio, di-substituted N-chloro compounds are formed that are even more
likely to behave as FRC.

     A significant portion of this organic nitrogen is composed of amino
acids and heterocyclic bases such as the purines, pyrroles and pyrimidines.5'8
Due to their low volatility, polar nature and reactivity, these compounds
are difficult to detect by the more widely used Gas Chromatographic (GC)
analytic procedures.  Improved Liquid Chromatographic (LC) techniques have
led to the separation and confirmation of many individual compounds.9
Nevertheless, the major fraction of organic nitrogen in surface waters
usually remains uncharacterized.

     In their study of chlorinated amino acids and nitrogen bases, Wajon
and Morris10 concluded that all methods currently employed to measure
free chlorine are subject to interferences of varying degrees that depend
on the particular compound present.  Thus, problems such as changes in
water quality characteristics encountered during the John Sevier studies
may have some impact on the accurate measurement of FRC concentrations.

     A portion of the data collected during this chlorine minimization
study may be found in Table 1.  The Holston River is characterized by a
high chlorine demand, high biochemical oxygen demand, high TOC, and high
total nitrogen.  The major constituents of total nitrogen were nitrates
and nitrites.  In general, the organic nitrogen was usually slightly higher
than ammonia nitrogen and varied from 0.07 to 1.30 mg N/£.  The total
reduced nitrogen, NH3-N + organic - N, varied from 0.20 to 1.40 mg N/£,
values equivalent to 1.00 and 7.00 mg Cl2/£ if a 1:1 stoichiometry is
assumed.  Because of the high organic nitrogen, one would expect anamol-
ous behavior of free chlorine residuals.  This has indeed been the case
as can be seen from the following analysis.

     The apparent initial molar ratios of chlorine to reduced nitrogen
listed in Table 1 range from 0.20 to 2.9.  The word apparent is used because
the actual ratio is a function of the rate of chlorine consumed (demand)
from non-nitrogenous sources.  If this rate of demand was slow over the 2.2
minute period from the point of chlorine injection to the condenser inlet,
then the apparent ratio is equal to the actual ratio.  Rapid demand from
sources other than reduced nitrogen, on the other hand, would have lowered
the actual ratio.

     Chlorine speciation is strongly dependent on this ratio and, for a
simple chlorine-ammonia system, the composition of chlorine residuals

                                10

-------
                   Table 1




CHLORINE TO REDUCE NITROGEN MOLAR RATIOS
Date
Phase I
6/9/76
*6/ 16/76
*7/8/76
7/16/76
8/13/76
Phase II
*5/6/77
5/12/77
5/20/77
-5/27/77
6/3/77
6/10/77
6/17/77
*6/24/77
6/30/77
7/13/77
7/20/77
*9/2/77
--9/16/77
*9/23/77
Phase III
*10/28/77
*ll/18/77
*12/22/77
*2/3/78
*4/13/78
*4/28/78
*5/5/78
*5/16/78
*5/23/78
6/6/78
*6/l3/78
6/21/78
6/27/78
*7/7/78
-7/18/78
*7/25/78
*8/2/78
Unit 3
Chlorine
Feed
(mg/1)

3.75
3.09
2.68
3.13
3.63

2.66
3.28
2.85
2.82
2.79
2.80
2.81
2.73
2.82
2.83
2.85
1.65
1.72
1.77

1.11
1.25
1.11
1.22
1.15
1.92
2.22
2.27
2.18
2.20
1.85
1.83
1.83
1.81
1.50
1.54
1.58
NH
(mg/1)

.26
.25
.15
.14
.16

.81
.07
.12
.21
.12
.09
.14
.39
.11
.15
.06
.12
.16
.10

.07
.06
.04
.21
.49
.10
.17
.19
.15
.09
.10
.10
.08
.15
.15
.07
.12
Org N
(mg/1)

.13
.30
.38
.20
.24

.07
.15
.18
.27
.24
.15
.11
.33
.18
.14
.14
.16
.19
.20

.13
.32
.22
.29
.27
1.3
.20
.19
.23
.13
.21
.12
.13
.18
.29
.19
.16
N02 +
N03
(mg/1)

.78
.78
.79
.55
.58

.74
.70
.70
.67
.62
.53
.62
.37
.54
.58
.50
.62
.71
.63

.65
.68
.76
.92
.63
.57
.71
.71
.79
.69
.85
.72
.72
.95
.73
.65
.67
Chlorine:
Reduced N
(Molar)

1.9
1.1
1.0
1.8
1.7

0.6
2.9
1.8
1.1
1.5
2.3
2.2
0.7
1.9
1.9
2.8
1.1
0.9
1.1

1.1
0.6
0.8
0.4
0.3
0.2
1.1
1.1
1.1
1.9
1.1
1.6
1.7
1.0
0.6
1.1
1.1
Inlet
FRC
(mg/1)

.70
1.06
1.09
.35
.92

.48
1.60
1.20
.38
.27
.78
.311
1.00
.88
.87
.62
.25
.39
.75

1.90
.07
.31
.30
.24
.15
.03
.96
—
.66
.36
.45
.59
.16
.07
.18
.42
Unit 3
TRC
(mg/1)

1.76
1.90
1.59
.99
1.61

1.48
1.60
1.44
1.15
1.30
1.45
1.22
1.45
1.44
1.30
.83
.86
1.03
1.10

.58
.55
.49
.64
.61
.84
1.16
1.09
1.00
1.13
.85
.84
.79
.89
.74
.66
.80
pH

7.6
7.6
7.6
7.5
7.3

7.8
8.3
7.7
7.8
7.9
8.0
8.0
7.5
7.6
7.7
7.7
7.4
7.4
7.4

7.5
7.4
7.5
7.5
7.5
7.3
7.2
7.2
7.8
7.7
7.2
7j»
.6
7s
.6
7.6
8.2
7.8
7.5
                    11

-------
TABLE 1
(continued)


Date
*8/29/78
*9/6/78
9/19/78
*10/3/78
*10/17/78
*10/31/78
*ll/14/78
Unit 3
Chlorine
Feed
(mg/1)
1.57
1.56
1.56
1.92
1.92
1.92
1.98


NH
(mg/D
.07
.07
.08
.11
.13
.21
.11


Org N
(mg/1)
.21
.21
.16
.27
.19
.19
.23

N02 +
N03
(rag/1)
.68
.53
.74
.32
.86
.77
1.00

Chlorine:
Reduced N
(Molar)
1.1
1.1
1.2
1.0
1.1
0.9
1.1

Inlet
FRC
(mg/1)
.44
.23
.41
.17
.75
.39
.20

Unit 3
TRC
(mg/1)
.74
.55
.78
.72
1.08
.90
.78


PH
7.4
8.1
7.6
7.5
7.6
7.4
7.8
*Days when no FRC should be measured at the condenser inlet (C1:N ratios <1.1:1).
                                      12

-------
may be predicted by the Morris-Wei model as has been shown by Saunier
and Selleck.11  In general for ratios < 1.1:1 there is no loss of oxidiz-
ing chlorine, and monochloramine is the sole constituent of TRC.  As the
ratios approach 1.6:1 from the low side, there is an increasing tendency
toward dichloramine formation, some trichloramine formation and a more
rapid loss of oxidant.  At higher ratios (>2), more di- and trichloramine
are formed, and there is less oxidant loss.  At all ratios above 1.1, some
free chlorine is expected.  Based on these considerations, no free chlorine
should have been measured at the Unit 3 condenser inlet on twenty-eight of
the forty-three test dates (65%) shown in Table 1.  Given the strong
possibility of a rapid non-nitrogenous demand, it is even more unlikely.
For the other days, some free chlorine would be expected only if the
demand rate were slow.  However, the reported values are generally much
higher than would be predicted from the ammonia breakpoint model.  Although
the test measurements for low-level FRC concentrations indicate that FRC is
present, this may not be the case.  Therefore, the chlorine feed rate must
compensate for this by being high enough to actually provide the level of
FRC needed to effectively control biofouling.

     The problems of measuring true FRC concentrations are further sub-
stantiated by a project conducted by the Utility Water Act Group (UWAG).12
Results from that project indicate that the standard deviation between
FRC measurements was 0.033, and that based on a single sample, one had
to maintain a FRC concentration of 0.085 mg/,1 to be 99 percent confident
that a residual of zero was maintained.  Even though we disagreed on the
statistical methods employed by UWAG, TVA calculated from the data that
the lowest level of FRC which would accurately be measured was 0.076 mg/1
rather than 0.085 mg/1, but the point still remains that residuals below
0.1 mg/1 may be suspect.


Variations of Chlorine Feed Rate Due to Plant Equipment and Operation

     The feed rate of the chlorinator and the cooling water flow rate
determine the chlorine concentration in a condenser system.  Because of
the inability of the chlorinator to feed chlorine accurately, the chlori-
nator feed rate is one of the largest sources of variation during the
chlorination operation.  The chlorinator at John Sevier has a capacity of
8000 lb/24 hrs and the manufacturer's data sheets indicate that this
particular chlorinator has a possible maximum variation in performance of
400 lb/24 hrs.  The lower the feed rate, the larger the relative variation.
At a constant cooling water flow rate, a 2000 lb/24 hrs chlorine feed rate
could vary from 1600 Ib/day to 24 lb/24 hrs.  This would translate into a
variation in chlorine concentration between 1.33 mg/1 and 1.99 mg/1,
assuming a 100,000 gpm flow rate.  This amount of variation could result
in insufficient chlorine levels to control biofouling or a discharge of
excess chlorine.

     In addition, another potential source of variation in the chlorination
system occurs at the injector.  The chlorine is fed into a 4-inch line by a
vacuum created across an orifice by a flow of water.  If the flow of water
is reduced via a faulty pump or debris lodged in the pipe, less chlorine
will be added to the cooling water.
                                13

-------
     The condenser cooling water (CCW) flow rate is also a major source of
variation in the chlorination operation.  The flow rate is highly dependent
on pump performance, which is affected by river elevation, pump efficency,
power fluctuations, etc.  In addition, the flow rate requirements change
frequently to correspond to changes in electrical demand (change in power
production) and changes in intake water temperature (change in cooling
requirements).
Summary

     As a result of the inability to precisely control and measure low
concentrations of FRC, it was concluded that an FRC concentration of
between 0.1 and 0.2 mg/1 should be maintained at the condenser outlet in
order to assure biofouling control.  This minimum range is based on both
theoretical and practical chemistry and engineering principles, and pro-
vides a modest safety factor.  Even at these minimum chlorine concentra-
tions, however, biofouling may be occurring in the condenser without being
detected from ACF calculations.  Only operations over a period of time
using the proposed procedures will provide the answer.

     The above conclusion is basic to the approach taken to minimize chlo-
rine at John Sevier Steam Plant.  By maintaining a FRC concentration of
0.1-0.2 mg/1 at the condenser outlet, ACF has apparently not been impaired.
If there were a better way of estimating biofouling than the ACF, the
study recommendations could be more definitive.  But if it takes five
weeks to see any change in ACF or turbine back pressure at a zero chlorine
feed rate (see Section 6 for full details), then it will certainly take
much longer to determine the effects of a gradual fouling rate.

     The calculations of condenser performance must also be kept in per-
spective.  While it is true that the actual performance during these tests
could not be accurately calculated since the heat balance results obtained
in the 1950's had to be used, the experimental logic is based on a change
in the ACF from year to year.  The variations in the factors affecting ACF
(i.e., air leakage, condenser duty, CCW flow, etc.) can mask the actual
daily and weekly results such that a decrease or increase in ACF could
have actually occured, yet the calculation may not indicate such a change
due to the random variability of the factors involved.

     Reducing the feed rate so that FRC concentrations less than 0.1 mg/1
are measured at the condenser outlet risks an unscheduled unit outage at
considerable cost (estimated at $100,000 per unit per outage), and does
not represent the application of sound scientific principles.

     An example of the effects of lowering the chlorine residuals at the
condenser outlet below 0.1 mg/1 FRC is shown in the following examples:

     Assumptions:

          1500 lb/24 hrs feed rate =0.1 mg/1 FRC at condenser outlet
          CCW flow rate is constant (120,000 GPM)
          No change in load or AT
                                   14

-------
         No change in water quality parameters
         No change in chlorine demand
         No ambiguous measurements of FRC at the outlet
         Condenser duty  is constant
         Water flow  at chlorinator injector is satisfactory

    Variable:  Chlorinator feed  rate varies ±400 lb/24 hrs.

                                               gal
    A  nAn IK/?/  w* - 1500 lb/24 hr    ~, ?q   min  • mg    _
    
-------
     Variability of 3 percent in the heat rate provides a range of 0.09
mg/1 to 0.11 mg/1 FRC at the condenser outlet.  Again, 3 percent is a
very conservative change in heat rate.

     For these reasons,  we believe a FRC concentration of 0.1-0.2 mg/1
at the condenser outlet  is the minimum level of chlorine which will
assure control of biofouling organisms in the condenser.
                                    16

-------
                                SECTION 5

                                THE PLANT
     The John Sevier Steam Plant is located on the Holston River near
Rogersville, Tennessee.  The plant has four coal-fired boilers which pro-
duce a total of 800 MWh.  The cooling system is a once-through system
which has an average flow of 120,000 GPM through each single-pass, sur-
face condenser.  Each condenser contains 11,010 tubes made of inhibited
admiralty brass with an outside diameter of 7/8 in. and an overall length
of 30 ft.

     Two intake suction pumps supply water to each condenser.  The dis-
tance from the intake pumps to the condenser inlet is approximately 685
ft, and the distance from the condenser outlet to the head of the dis-
charge canal is approximately 550 ft.

     The chlorination feed equipment is located at the intake structure.
Liquid chlorine is pumped from a railroad tank car into a Wallace and
Tiernan evaporator where it is changed to a gaseous state.  The chlorine
gas is monitored through a Capital Controls 8000 lb/24 hrs capacity
chlorinator and is then injected into a 4-inch O.D. pipe.  This pipe feeds
a chlorine header in the subbasement where individual lines feed chlorine
into the bottom of each pump suction well.  Automatic valves, which are
controlled by electric timers, control the flow of chlorinated water to
each unit.

     The chlorinator also contains a flow meter-transmitter.  This flow
meter-transmitter sends a signal to a strip-chart  recorder.  The signal
is based upon the feed rate of the chlorinator.  Therefore, regardless
of the chlorine flow indicated by the float in the chlorinator, the actual
flow is indicated via the flow meter-transmitter-recorder system.

     A schematic drawing of the condenser cooling  water system and chlori-
nation system may be found in Figure 2.
                                 17

-------
oo
                LIQUID CHLORINE
                          EVAPORATOR
                      o o
                                                 RECORDER
       CHLORINATOR
                      o o

                    TIMER
          COOLING WATER
           SUCTION PUMP
           (2/UNIT)
          INTAKE
          CANAL
                             FROM
                           2nd PUMP
4'-0" 0.0.
                  PUMP SUCTION
                  WELL (2/UNIT)
                                                      INJECTOR
                      4 "0.0.
            COMMON HEADER
                                                                  -*TO OTHER UNITS
MLET
BOX





J
** »



HEAT
TRANSFER
AREA



4'-0"O.D. (2) U
OUTLET
WATER BOX
                                                                                                 4-0 O.D.(2)      8-0 O.D.
                                                 •685'-0"-
                                                      -30'-0"-
        •550-0
                                                                                                                    DISCHARGE
                                                                                                                       CANAL
                                             Figure 2.  John  Sevier  condenser  cooling  water
                                                   and  chlorination  system  flow  diagram

-------
                              SECTION 6

                        EXPERIMENTAL PROCEDURE
Preliminary Data

     The results of preliminary tests are shown in Table 2.   With the
condition that the only data considered in the analysis to determine
future experiment changes would be data taken during steady state con-
ditions, the following conclusions were obtained from the preliminary
testing:

1.   Total chlorine measurements taken at the point of chlorination
     (Points A,A1 in Figure 1) generally agreed (±10%) with the calcu-
     lated chlorine based upon the feed rate and flow at the point of
     chlorination.

2.   Total residual chlorine at the inlet to the condenser was
     approximately 65 percent of the chlorine feed.

3.   Total residual chlorine at the outlet of the condenser was
     approximately 50 percent of the chlorine feed.

4.   Chlorine was being consumed within the system.

5.   Free residual chlorine measured at the inlet to the condenser
     varied from test to test with a range of approximately 1 to 2
     mg/1.  However, the within-test range was approximately 0.3 mg/1.

6.   Free residual chlorine at the outlet of the condenser was highly
     variable from test to test spanning a range of 0.1 to 1.65 mg/1.
     The within-test variation was small compared to the test-to-test
     variation.

     As part of the data necessary to  evaluate the present chlorination
practice, the condenser performance data for 1974 and  1975 at John Sevier
for Units 1-4 was plotted and found to display a seasonal trend  (see
Figure 3).  The condenser apparent cleanliness factor  begins to decline
in late March from a value of 80-85 percent  (85 percent is the maximum
assumed in the HEI calculation1 for a  clean  condenser) to approximately
70 percent in late August and then increases to 80-85  percent by November.
Typically, the condensers are brush cleaned  in the November to March period.

     The historical performance (record) of  the John Sevier condensers,
in conjunction with a control condenser performance record during the
chlorination study, would allow a comparison for the effect of different
chlorination rates on condenser performance  as measured by the apparent
cleanliness factor.  However, we must  note that several other factors
also affect the apparent cleanliness factor  in addition to biofouling
(i.e.,  inlet water temperature, air  leakage, turbine back pressure, etc.).
                                 19

-------
 1
 2
 3
 1
 2
 3
              TABLE  2.   JOHN  SEVIER MAXIMUM  MEASURED
        CHLORINE RESIDUALS AT CONDENSER INLET,  OUTLET,  AND  INTAKE



Unit
Calculated
Chlorine
Feed
(mg/1)
Free
Residual
Chlorine
(mg/1)
Total
Residual
Chlorine
(rag/1)
5.26
5.26
5.26
5.26
5.26
5.26
                               INLET

                           March 2,  1976
                             1818-2031
                              March 3
                             0845-1017
1.5
1.74
1.68
1.52
2.21
1.86
3.71
3.92
2.46
3.80
3.68
3.92
                               OUTLET


1
2
3

1
1

1
2
3


1
2
3


5.26
5.26
5.26

4.38
3.51

5.26
5.26
5.26


5.26
5.26
5.26
March 2
0915-0935
1.56
0.70
0.35
1230-1344
0.91
1.20
1818-2031
0.99
1.20
0.6
March 3
0845-1017
1.65
0.41
0.33


4.53
4.00
2.87

2.98
3.45

2.67
3.40
1.42


2.69
2.10
2.19
Continued
                                20

-------
TABLE 2 (continued)




  March 11, 1976

Unit

1
1
1
2
2
3
3

1
1
1
2
2
3
3

1
2
3
Calculated
Chlorine
Feed
(mg/1)

5.26
4.38
3.50
5.26
4.38
5.26
4.38

5.26
4.38
3.50
5.26
4.38
5.26
4.38

4.38
4.38
4.38
Free
Residual
Chlorine
(mg/1)
INLET
1.82
1.58
1.02
1.34
0.92
1.4
0.94
OUTLET
0.42
0.27
0.09
0.21
0.17
0.30
0.10
INTAKE
2.50
2.19
2.05
Total
Residual
Chlorine
(rag/1)

3.76
3.32
2.72
3.51
2.70
3.61
2.91

2.61
1.10
0.87
1.07
1.05
1.30
1.12

4.06
4.47
4.57
         21

-------
N>
N>
   91
   90
   89
   88
~ 87
s! 86
o= 85
o
£ 84
£ 83
co 82
u 81
-t 80
   79
   78
   77
z
UJ
             UJ __
             cc 75
             £ 74
             < 73
               72
               71
               70
               69
                     1974     1975     1976    1974    1975    1976     1974    1975     1976
                            UNIT I                   UNIT 2                    UNIT 3
                                                                                    1974
                                                                                             1975
                                                                                            UNIT 4
1976
                            Figure 3.   Units  1-4  condenser  performance-John  Sevier  Steam Plant.

-------
Based on this preliminary data, it was recommended that:

1.   The free and total residual chlorine measurements be taken at
     the point of chlorination, the inlet to the condenser, and the
     outlet of the condenser.

2.   Condenser performance tests and chlorine measurements should
     be taken weekly and together.

3.   If the test condensers fall below 70 percent apparent cleanli-
     ness factor on five successive measurements or 5 percent below
     the control condensers' apparent cleanliness factor, then the
     chlorination rate and/or duration of feed should be increased.

4.   The free chlorine concentration at the outlet of the condenser
     must be carefully measured by the most skilled laboratory analyst.
                            23

-------
PHASE I—MAY THROUGH AUGUST 1976

The Approach

     The chlorine feed rate and duration of feed at the John Sevier Steam
Plant under past operating practices was 6000 lb/24 hrs. per unit at 20
minutes twice per day.  After obtaining preliminary test data in March of
1976, the following feed rates and duration of feed were incorporated into
a test plan for Phase I:

     Unit 1    6000 lb/24 hrs for 2 hrs. once/day
     Unit 2    7500 lb/24 hrs for 20 min. twice/day
     Unit 3    4500 lb/24 hrs for 20 min. twice/day
     Unit 4    6000 lb/24 hrs for 20 min. twice/day

     The feed rate used on Unit 1 represented an attempt to measure the
effect of increased chlorine duration on condenser cleanliness.  The feed
rate presented for Unit 2 represented an attempt to measure the effect of
increased chlorine concentration on condenser cleanliness.  The feed rate
used for Unit 3 represented an attempt to measure the effect of decreased
chlorine concentration on condenser cleanliness.  Unit 4 was the control
condenser with the feed rate, duration, and frequency the same as current
plant practice.
The Program

     TVA initiated intensive sampling of the condenser cooling water
on May 11, 1976.  The initial sampling attempted on the night of May 11
had to be terminated due to problems with the chlorinator.  Because of
these problems, testing was not started until May 26.  On May 26, water
samples were taken at the intake to determine the chlorine demand and
its effect on chlorine dosage rates.  Samples of chlorinated water were
also taken at the inlet and outlet of the condensers for free and total
residual chlorine determinations.

     It was apparent from the preliminary data that a large variable
existed since there was no reasonable correlation of measured total
residual chlorine at the injection point and the feed rate of the
chlorinator.  This phenomenon occurred even when the same feed rate was
tested on a different unit.  Although other possibilities exist, it was
hypothesized that this phenomenon was mainly a result of the feed rate
of the chlorinators (i.e., the instrument setting on the chlorinator may
not always correlate with what was actually fed since the chlorinators
were twenty years old and in poor physical condition).  On May 26, the
prescribed feed rate of 7500 lbs/24 hrs could not be attained.  The
maximum feed rate experienced was 7000 lbs/24 hrs.  On June 16, only 4500
lbs/24 hrs maximum could be fed to the condensers.  This problem existed
throughout Phase I testing.

     Problems were also experienced with the amperometric titrators.
Electrode malfunctions and electronic drift were the main problems.
                                24

-------
     A sample of the  results of field tests from June 9, 1976 through
August 19, 1976, may  be  found in the following pages.*  It was noted that
the concentration of  total residual chlorine obtained at the intake was
far below the calculated feed concentration (see Table 3).

     During the course of Phase I, we identified several factors that
should be taken into  account when comparing the data.  The factors consist
of water quality, the condition of the chlorinator, the condition of
the cooling system, the  feed rate, and accuracy and precision of the
chlorine analysis method.  The following data are representative of those
obtained during the Phase I study:

     1.   Chlorine demand data (Table 4).

     2.   Water quality  data (Figure 4).

     3.   Condenser performance data (Figure 5).

     4.   A  sample of the data for  free  and total residual chlorine con-
           centrations at the intake, inlet, and outlet of the condenser
           for Units  1-4  may be found in  Table 5 and Figure 6.

      An analysis  of  Phase I  data  was performed in order to address the
 following questions:

      1.   Do we sample  the system often enough to get  statistically
           meaningful data?

      2.   Do we get enough data  points during a  20  minute  chlorination
           period to allow reasonable statistical  analysis  of results?

      3.   Is there any correlation between feed  rate  and  free and/or  total
           residual chlorine at the outlet of  the  condenser?

      4.   Is there any trend in  the amount of chlorine consumed  through
           the system for different feed rates and water quality?

     5.    Is there any  correlation between the chlorine demand of  the
           intake  water  and the free or total  residual  chlorine at  the
           outlet  of  the  condenser for  a given rate?

     The  data analysis  indicated  that  there are  several factors which
 influence  the use  of chlorine  in  the system.  Some  of  these  factors are:

     1.   Chlorine demand of the  river water  used for  condenser  cooling
          water.

     2.   Chlorine demands  of  the mixing tank at  the  chlorinator and  the
          tunnel.
*A  complete  summary of all field data may be found in the  appendices.
                                 25

-------
     TABLE 3.  CHLORINE CONCENTRATIONS



Date
6/9/76


6/15/76
6/16/76



7/7/76


7/8/76



7/16/76


8/13/76


8/19/76






Unit
2
3
4
1
1
2
3
4
2
3
4
1
2
3
4
1
2
3
1
3
4
1
2
3
4

C12
Feed Rate
(lb/24 hrs.)
6000
4500
6000
6000
4500
4500
4500
4500
7500
4500
6000
6000
7500
4500
6000
6000
7500
4500
6000
4500
6000
6000
7500
4500
6000

Flow
Rate
(Gal/min)
113,967
99,799
124,694
128,581
128,581
133,390
121,317
122,466
138,798
139,631
129,241
139,924
138,798
139,631
129,241
124,128
137,866
119,689
130,245
103,227
115,352
139,655
128,108
132,630
130,766
Total
C12
Cone.
(mg/1)
4.38
3.75
4.00
3.88
2.91
2.77
3.09
3.06
4.50
2.68
3.86
3.57
4.49
2.68
3.86
4.02
4.52
3.13
3.83
3.63
4.33
3.58
4.87
2.82
3.82
Intake
Measurements
TRC
(rag/1)
3.47
2.43
3.68
2.14
2.56
2.61
2.80
2.41
3.50
2.33
2.90
1.76
-
1.75
3.00
1.92
2.60
0.91
1.23
1.53
2.56
-
-
-
~
Feed Rate lb/24 hrs. „ ._ 00 ,.
Flow Rate gal/min.
                     26

-------
TABLE 4.  CHLORINE DEMAND




       1976 Unit 3
Date
6/9/76
6/16/76
7/7/76
7/8/76
7/16/76
Date
8/13/76
8/19/76
Feed Rate
(mg/1 C12)
3.75
3.09
2.68
2.68
3.13
Feed Rate
(mg/1 C12)
3.63
2.82
10 Min.
(mg/1 C12)
2.0
1.10
.98
.88
1.33
1 Min. 5 Min.
(mg/1 C12) (mg/1 C12)
.43 .73
.30 .65
30 Min.
(rag/1 C12)
2.75
1.60
1.68
1.48
1.93
10 Min.
(mg/1 C12)
1.03
1.35
            27

-------
N>
00
1000



 900




 800




 700




 600



 500




 400




 300



 200




 100
                                       JUNE
                     JULY          AUGUST     SEPTEMBER

                            MONTHS
                                           Figure  4.  1976  water  quality data.

-------
                               10
                            I-

                            z
                            r>
                                8
                                                            PH
to
                             o>
                             E
                                                            TOC
                                                        TOTAL  NITROGEN
                                       JUNE
JULY         AUGUST      SEPTEMBER

      MONTHS
                                        Figure 4. (continued)

-------
CO
o
100




90 -




80 -



70




60




50



40




30




20




 10



  0
                                -   \
                                     JUNE
                                                     TOTAL ALKALINITY
                                                           I
                     JULY         AUGUST

                           MONTHS
SEPTEMBER
                                        Figure 4.  (continued )

-------
    100




    90
rs  so
o^
-;   50
UJ
_J
o
40
uj   30
a:
0_
Q.
    20
     10
      0
                    1
                                                I
      4/28   5/6   6/3   6/10   6/16   7/9   7/22   7/29  8/5  8/12   8/19


                               TIME  (MONTHS)
      Figure  5.  Unit  I   1976  record  of  apparent  cleanliness  factor.

-------
                100
                90
            3   80
            CO
            CO
            UJ
            a.
            a.
                 60
            H   50
            z

            UJ
            d   40

            h-

            u   30
                 20
                 10
                                                                I
5/6   6/8   6/16   7/9   7/22   7/29  8/6

                   TIME   (MONTHS)
                                                               8/12  8/19
Figure  5. (continued)  Unit  2  1976  record   of  apparent  cleanliness  factor.

-------
u>
                                      100
                                      90 -
                                      80
                                   o
                                   <
                                   V)
                                   05
                                   UJ
                                   LJ
                                   _l
                                   O
                                      70
                                      60
                                      50
40
                                   H
                                   u  30
                                   tr
                                   <
                                   o.
                                   <  20
                                       10
                                                             J_
                             _L
_L
J_
                                         4/26  6/9    6/16   7/9   7/22   7/29  8/6   8/12   8/19

                                                           TIME  (MONTHS)
                      Figure  5. (continued)  Unit  3  1976  record   of  apparent cleanliness factor.

-------
CO
                                   100




                                    90
                                 o
                                 CO
                                 CO
                                 UJ
                                    70
                                    60
                                    50
Ul


O


I-
z

cc
                                    40
                                    30
                                 a.
                                 a.
                                 <  20
                                    10
                                             I
                                                    I
                                      5/20  5/26  6/9
                        6/16   6/18  7/12   7/22   7/29  8/6   8/12   8/19

                              TIME  (MONTHS)
                      Figure  5. (continued) Unit  4  1976  record  of  apparent  cleanliness  factor.

-------
                                      CHLORINE   STUDIES  DATA  SHEET
UNIT.
FEED  RATE
                                          6,000 Ibs/day
LENGTH OF FEED
                                              2x20 min
                                                                                         DATE
                                      June 9,  1976
INLET „ OUTLET
TIME FREE TOTAL
10:05 .5 2.0
10:10 .53 1.7
10:14 .65 1.6
10:16 .65 1.8
10:22 .7 2.4
10:26 .1 .2


i TIME FREE TOTAL
10:02 - 0.7
10:05 1.3 1.7
10:09 .92 1.56
10:12 .67 1.68
10:17 1.12 1.25
10:20 ? 1.07
10:24 .65 1.00
10:27 .5 0.0
INTAKE
TIME FREE TOTAL
10:01 1.05 2.41
10:04 2.91 3.72
10:08 2.57 3.07
10:11 2.53 3.31
10:14 2.23 3.45
10:17 2.69 3.47


                                                                        DISCHARGE
                                                                  TIME    FREE   TOTAL
                                                                DEMAND  DATA
                                                                                           MIN. CLORINE DEMAND-
                                                                                          5MIN. CLORINE DEMAND -
                                                                                          10MIN.  CLORINE DEMAND.
                                                                                               FLOW RATE
                                                                                                113,967  gpm
                                                                                          APPARENT  CLEANLINESS
                                                                                          FACTOR	
                                                                                          NH.
                                                                                             WATER QUALITY

                                                                                                   .26
                                                             '3	
                                                           N02 ,N03

                                                           ORG. N	
                                                           COND  	
                                                           TSS   	
                                                           TOC
                                                                                                   .78
                                                                                                   290
                                                                                                    15
                                                                                                   3.0
                                                                                          TOT. ALK.—2S_

-------
                                                            TABLE 5  (continued)

                                                     CHLORINE  STUDIES DATA  SHEET
               UNIT.
                                             FEED  RATE
4,500 Ibs/dav
                                                                         LENGTH OF FEED
2x20 min
                                              DATE
June 9,  1976
CT\
INLET
TIME FREE TOTAL
11:04 1.0 2.0
11:08 .7 1.5
11:13 .6 1.85
11:16 .8 1.9
11:22 .15 .15
11:24 0.0 0.0
OUTLET
TIME FREE TOTAL
11:00 - 1.58
11:04 1.1 1.56
11:10 .85 1.16
11:15 .61 ' .95
11:19 .62 1.08
11:23 .42 0.0
INTAKE
TIME FREE TOTAL
11:01 1.34 2.43
11:04 1.14 2.27
11:07 2.36 2.85
11:11 1.54 2.28
11:14 1.51 2.57
11:17 1.97 2.39
                                                                                      DISCHARGE
                                                                                 TIME    FREE  TOTAL
                                                    DEMAND  DATA
                                                                                                            7.5
                                                                                                               2i°C
                                               PH.
                                               TEMP.
                                               I MIN. CLORINE DEMAND —
                                               5MIN. CLORINE DEMAND -
                                               IOMIN. CLORINE DEMAND.
                                                    FLOW RATE
                                                    99,799 gpm
                                               APPARENT CLEANLINESS
                                               FACTOR—    	
                                                                                                           WATER QUALITY
                                                                                                       NH,
                                                                                                               .26
                                              N02 ,N03

                                              ORG. N	
                                              COND.  —
                                              TSS   _
                                              TQC   —
                                              TOT. ALK-
                                                                                                               .78
                                                                                                               29°
                                                                                                                15
                                                                                                               3.0

-------
                                                             TAwLE 5 (c<.'icinued;

                                                      CHLORINE  STUDIES DATA  SHEET
               UNIT.
FEED  RATE  6 »000 Ibs/day   LENGTH  OF FEED - 2x2° TOin      DATE 	June  9i  1976
to
INLET _, OUTLET
TIME FREE TOTAL
12:05 .55 1.6
12:08 .8 1.45
12:12 .65 1.75
12:17 .65 2.0
12:22 .85 2.0
12:24 1.3 0.0

TIME FREE TOTAL
12:04 - 1.51
12:07 1.19 1.51
12:11 .73 1.23
12:15 .75 '1.24
12:19 .78 1.15
12:23 .7 1.07
12:26 .8 1.12
INTAKE
TIME FREE TOTAL
12:05 1.97 4.02
12:07 2.30 3.87
12:12 2.24 3.52
12:16 2.47 3.68



                                                                                        DISCHARGE
                                                                                  TIME   FREE  TOTAL
                                                                DEMAND  DATA
                                                                                                              7.5
                                                                                                                 21 C
                                                           PH.
                                                           TEMP.
                                                           IMIN. CLORINE DEMAND —
                                                           5MIN. CLORINE DEMAND -
                                                           IOMIN. CLORINE DEMAND.
                                                                 FLOW RATE
                                                                 124,694 gpm
                                                           APPARENT CLEANLINESS
                                                           FACTOR	


                                                               WATER QUALITY

                                                           KIU          .26
                                                                                                             ,N0
                                                                                                                    .78
                                                                                                         ORG. N

                                                                                                         COND
                                                                                                         TSS
                                                                                                         TOC
                                                                                                         TOT. ALK.
                                                                                                                     .13
                                                                       290
                                                                        15
                                                                       3.0

-------
                                                                     5 eu,)

                                                       CHLORINE   STUDIES  DATA  SHEET
                UNIT.
FEED  RATE   6'000 lbs/day    LENGTH  OF FEED - ........... lx2 hrs
                                                                                                          DA
  TE  June 15'
                                                                                                                          I976
QO

TIME
9:09
9:14
9:18
9:21
9:25
9:30
9:35
9:40
9:44
9:49
&54




INLET
FREE
1.07
1.24
1.54
1.46
1.72
1.32
1.32
1.1
1.21
1.4
1.73





TOTAL
1.54
1.72
1.73
1.71
1.72
2.03
2.6
1.1
2.61
2.59
2.5




TIME
8:55
8:59
9:02
9:07
9:12
9:17
9:21
9:25
9:30
9:37
9:42
9:45
9:50
9:55
10:00
OUTLET
FREE
_
.09
0.0
.09
.1
.21
.1
.12
.15
.38
.21
.32
.30
•v.5
.13

TOTAL
.94
-
1.32
1.39
1.52
1.46
.9
1.43
1.80
1.27
I'.OO
2.37
2.38
2.39
0.0
TIME
8:53
8:54
8:57
9:01
9:06
9:10
9:13
9:17
9:28
9!32
9:44
9:48
9:51


INTAKE
FREE
0.0
0.0
.43
.48
.79
.32
.97
.27
1.42
.43
2.23
1.43
2.32



TOTAL
0.0
.85
1.34
.76
2.34
.72
2.14
.87
3.05
1.35
5.52
2.98
4.94


                                                                                         DISCHARGE
                                                                                   TIME    FREE  TOTAL
     DEMAND DATA
                                                                                                               7.5
                                                                                                                     27.2°C
PH.
TEMP.
IMIN. CLORINE DEMAND —
5MIN. CLORINE DEMAND -
IOMIN. CLORINE DEMAND.
                                                                                                                FLOW  RATE
                                                                                                                 128,581  gpm
                                                                                                           APPARENT  CLEANLINESS
                                                                                                           FACTOR		
                                                                                                              WATER QUALITY

                                                                                                                      .5
                                                                                                           NH.
                                                                                                               ,N0
                                                                                                                      .97
                                                                                                           ORG. N
                                                                                                           COND.
                                                                                                           TSS
                                                                                                           TOC
                                                                                                           TOT. ALK.
                                                                                                                      .43
           340
            94

-------
              o
•O
2.4




2.2




2.0




 1.8




 1.6
                                  FREE

                                  TOTAL
                                                               A
 1.2




 1.0




0.8




0.6




0.4




0.2




  0
                                                    V
                                                                                   r—
                                                  i
                                                  i
                                                  i
                                                  i
                                                  i
                                                 i
                                                 i
                                                 i
                                                 i
                                                 i
                                                 i
                                                 i
                                                 i
                                                 i
                                                 i
                                                t
                                                i
                                                i
                                                i
                                                i
                                                i
                                                i
                                               i
                                               i
                                               i
                                               r
                                               i
                                                   I
                                                   i
                                                   t
                                                   i
                                                   i
                                                   »
                                                   i
                                                   i
                                                   i
                                                   i
                                                    t
                                                    i
                                                    i
                                                    i
                                                    i
                                                    i
                                                    i
                                                    i
                                                    t
                                                    i
                                                     i
                                                     i
                                                     i
                                                     i
                                                     i
                                                     i
                                                      i
                                                      i
                                                      t
                                                      i
                                                      i
                                                      i
                                                      t
                                                                   i
                                                                   i
                                                                   i
                                                                   i
                                                                   i
                                                                   i
                                                                   i
                                                                   i
                                                                   i
                                                                   i
10
                                       15
20
                                  25    30
35    40

 MINUTES
45    50
55
65
                                                                                                           70    75
                               Figure  6.  Unit  I  free  vs.  total residual measurements  (outlet).

-------
o
 2.0

 1.8

 1.6,


 1.4


i 1.2

 1.0

 0.8

 0.6

 0.4

 0.2
                                                                           	 FREE
                                                                           — TOTAL
                                                                       I	I	I	I
                                8     10     12     14     16     18    20   22    24    26    28
                                                MINUTES
        Figure 6. (continued) Unit  3   free   vs.  total  residual  measurements (outlet).

-------
   2.0
o
o>
E
1.8
    1.6
    1.4
    1.2
    1.0
   0.8
                                                                              	 FREE
                                                                              — TOTAL
   0.6
   0.4
   0.2
                                8     10     12     14     16
                                                MINUTES
                                                            18    20    22    24    26    28
          Figure 6. (continued)  Unit  2  free  vs.  total residual  measurements  (outlet).

-------
ro
                   o
2.0

 1.8

 1.6

 1.4

 1.2

 1.0

0.8

0.6

0.4

0.2

  0
                                                                              I
                                                                                                  	 FREE
                                                                                                  — TOTAL
                                                    8     10    12     14    16
                                                                    MINUTES
                                                              18    20    22    24     26    28
                           Figure 6. (continued)  Unit   4  free  vs.  total  residual measurements  (outlet).

-------
     3.   Chlorine demand of the condenser.

     4.   Flow rate of the condenser circulating cooling water.

     Chlorine demand data was collected on the river water at the intake
to the condenser cooling water system from May 27, 1976, to August 19,
1976.  Ten and thirty minute chlorine demand curves were obtained for
all test dates except for August 13 and 19.  Samples taken on these
respective dates had chlorine demand curves for 1-, 5-, and 10-minute
intervals.  Chlorine demands are shown in Table 4.

     During this period the flow rates through the system varied from
approximately 100,000 gal/min to 131,000 gal/rain.  Based upon the length
of the tunnels (685 feet), the diameter of each tunnel (8 ft.), the number
of tunnels (1), and an average flow rate of 120,000 gal/min, it takes
approximately 2.2 minutes for water to arrive at the inlet to the condenser
after passing the chlorine injection point.

     The chlorine demand data for the river water indicates a significant
demand at 5 and 10 minutes.  The difference between the respective mea-
sured value for total residual chlorine at the inlet to the condenser and
at the intake has indicated that a chlorine demand exists within the
system and may be caused by any one or all of the following:  demand of
the water as a function of time, and the chlorine demand of the tunnels
and/or the mixing tank at the chlorinator injection point.

     An accurate comparison of the chlorine demand of the water for
samples HB2-7 with the difference in the feed concentration and the field
measurement at the inlet of the condenser was not possible due to the
time of reaction (2.2 minutes) from the chlorine injection to the inlet
of the condenser.  The chlorine demand for the water during this narrow
period of time was not examined in the laboratory during Phase I except
during the last two test days of August 13 and 19, 1976.  Although the
values could be calculated by extrapolating a plot of chlorine demand
versus time, we believe that to assume the demand to be linear from
10 minutes to zero would be an error.

     Chlorine concentration measurements at the outlet of the intake
pump suction well were consistently less than the calculated chlorine
feed rate.  This difference has been attributed to the mixing tank, to
the reaction of chlorine with water, and to the inability of the old
chlorinator to maintain a set feed rate.  The difference due to the mixing
tank varied greatly from March of 1976, when the demand associated with
the mixing tank was approximately 10 percent of the calculated input, to
August of 1976, when the demand increased to approximately 40 percent of
the calculated input (see Table 3).

     During the test period of May through August, the total residual
chlorine at the inlet of the condenser was generally 50 percent of the
total residual chlorine measured at the intake.  The free residual
chlorine at the inlet to the condenser was approximately 70 percent of
the total chlorine measured at the inlet.  Furthermore, the outlet free
residual chlorine was approximately 0.5 mg/1 less than the inlet free
                                43

-------
residual chlorine and was to some extent independent of chlorination
time and feed rate.  This change of free residual chlorine across the
condenser will be called "condenser demand" in this report.

     The limiting factor for maintaining a high apparent cleanliness
factor during the summer months appears to be the short time (5 seconds)
for the reaction of free chlorine in the condenser.  Therefore, on
July 8, 1976, Unit 1 was chlorinated for one hour instead of the usual
20 minutes in order to determine if the free residual chlorine at the
outlet of the condenser would change with a longer period of reaction.
The outlet free chlorine measurements showed a consistent 0.5 mg/1 dif-
ference for the total hour.  This was similar to the inlet to outlet free
chlorine measurement experienced previously for 20 minute chlorination
periods.  Thus, at a feed rate of 6000 lb/24 hrs, periods of chlorination
longer than 20 minutes would probably not be advantageous.

     Based on this information and an analysis of the data, recommenda-
tions for Phase II studies at John Sevier Steam Plan were established.
They were:

     1.   Chlorine demand tests on the river water should be performed at
          1-, 3-, and 5-minute intervals if possible.

     2.   Subsequent chlorination rates should be at 6000 lb/24 hrs at two
          20-minute periods for a control basis and rates of 4500 and
          3000 lbs/24 hrs on two other units.

     3.   Longer chlorination periods (2 hours) at 1500 lb/24 hrs should
          be tested on the fourth unit.

     4.   The most skilled laboratory analysts should be used to take
          measurements.
                                44

-------
PHASE II - APRIL THROUGH SEPTEMBER 1977

The Approach

     On April 19, 1977, a meeting was held at the John Sevier Steam
Plant to discuss the past chlorination tests (Phase I) and the Phase II
chlorination tests at the plant.

     The new chlorinator, purchased by the plant, was in service at this
time.  However, due to high back pressure in the vacuum water line, water
leaked into the gas flow metering system.  Thus, the chlorinator went out
of service the second week in May 1977.  As a result, the old chlorinator
was used during the Phase II tests.

     Since data from Phase I indicated that the "condenser demand" (i.e.,
inlet to outlet change in free residual chlorine) was about 0.5 mg/1 free
chlorine, the approach for Phase II was to maintain a free chlorine resi-
dual of 0.5 mg/1 at the inlet to the condenser.  During Phase I it was
found that a chlorine feed rate of 4500 lbs/24 hrs would maintain approxi-
mately 0.5 mg/1 free chlorine residual at the inlet to the condenser
assuming similar water quality.  Thus, a feed rate of 4500 lbs/24 hrs was
fed to all units with only the frequency and length of feed changed.  The
following test conditions were established for Phase II:

                                                           Chlorine Feed
 Unit      Feed Rate lbs/24 hrs     Frequency/pay         Time in Minutes

Unit 1            4500                      2                    60
Unit 2            4500                      2                    30
Unit 3            4500                      3                    20
Unit 4            4500                      6                    10

     The long chlorination period on Unit 1 was to determine if the chlo-
rine could satisfy the "condenser demand."  This would result in the free
residual chlorine at the inlet and outlet being equal within experimental
error.

     Test procedures consisted of performing condenser performance tests
every two weeks and measuring flow rates weekly.  Tests would begin May 6,
1977, and continued each week throughout the summer.  If there was no
appreciable change in the condenser performance of each unit and the free
and total chlorine residuals were higher than 0.1 to 0.2 mg/1 FRC (see
Section 4 for explanation), then the feed rate was lowered accordingly
after at least an initial two months at a feed ra'te of 4500 lbs/24 hrs.
The Program

     Tests at John Sevier during Phase II began as scheduled on May 6,
1977.  Weekly tests continued during May, June, July, August, and
September 1977.  Each week, samples of the chlorinated condenser cooling
water were taken at the inlet and outlet of each condenser.  During each
weekly test period, water samples were taken at the intake and analyses
were performed by TVA's Laboratory Branch to determine the following
                                45

-------
parameters:  (1) pH, (2) temperature, (3) alkalinity, (4) chlorine
demand--!, 5, and 10 minutes, (5) total organic carbon, (6) conduc-
tivity, (7) ammonia as N, (8) total suspended solids, (9) nitrates plus
nitrites as N, and (10) organic nitrogen as N.  A plot of some of the
above parameters as a function of time may be found in Appendix B.
Chlorine demand data for 1977 is presented in Table 6.

     Amperometric titration14 was the method used on all test days.  On
nine of the test dates, the DPD method was used on Unit 1 in addition to
the amperometric method (for a comparison of the two methods see Appendix
F).  Since both methods are identified in the Federal Register by EPA as
standard analytical methods for collecting residual chlorine data, the use
of both methods would allow a field comparison of the reliability, con-
sistency, and accuracy of the two methods.  Problems of drift and incon-
sistent results were experienced in the measurement of free and total
residual chlorine using the amperometric titrators.  The problems were
improved by cleaning the electrodes with distilled water between samples
and with a nonchlorinated detergent every two weeks, 24 hour acclimating
the electrodes to chlorine, and titrating excess phenylarsine oxide into
solutions after each sample was analyzed.

     The electrodes are susceptable to a thin film forming on the surface
of the platinum plates when left in or out of water.  This film will cause
drift and unusual readings.  In addition, after running one sample for
free and total residual chlorine, the iodide reagent tends to form a film
on the electrode surfaces.  This contributes to the drift and unusual
measurements on subsequent readings.  Frequent electrode cleaning reduces
the film formation of the water constituents on the platinum plates.  It
was also recommended by the Fischer and Porter Central Laboratories in
Warminster, Pennsylvania, that by titrating excess phenylarsine oxide
into the solution, excess iodine is prohibited from forming a film on the
electrodes.  The 24-hour acclimation of the electrodes is normal procedure
when using sensitive potentiometric equipment.

     The feed rate of the chlorinator remained at 4500 lb/24 hrs through
three months.  A complete chart of feed rates and initial chlorine con-
centrations may be found in Table 7.  Condenser performance tests were
performed biweekly in order to monitor the changes in the apparent clean-
liness factor.  The apparent cleanliness factor (ACF) data and the free
and total residual chlorine levels were used as a basis for formulating
any changes in the feed rate.  When the ACF data indicated a sudden
decrease, the chlorine feed rate was increased; and when the free residual
chlorine suddenly increased, the feed rate was reduced.

     In these tests the condenser performances were evaluated on the basis
of the apparent cleanliness factor (ACF).  It is not possible to directly
compare the apparent cleanliness factor of one year to the next without
considering when each condenser was manually brush cleaned, and other
operational data.  After each brush cleaning, the cleanliness factor
ranges from 80-85 percent.  After cleaning, there is a sharp ACF decline
in the spring and then a further gradual decline through the summer.  In
order to determine if the lower feed rates of 1977 resulted in any signi-
ficant change in ACF as compared with 1976, the time interval between each
manual cleaning of the tubes was considered in the analysis.  For a com-
parison of the ACF for 1976 with the ACF for  1977, see Figure 7 and
Table 8.
                                46

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                     TABLE 6.  1977 CHLORINE DEMAND




UNIT 4
Date
5/6/77
5/12/77
5/20/77
5/27/77
6/3/77
6/10/77
6/17/77
6/24/77
6/30/77
7/6/77
7/13/77
7/20/77
7/27/77
8/18/77
9/2/77
9/9/77
9/16/77
9/23/77
*Feed Rate
in mg/1
2.48
2.75
2.96
2.92
2.86
2.88
2.89
2.93
3.03
2.97
3.07
3.01
3.20
2.95
1.63
1.67
1.65
1.68
1 Min.
0.18
0.64
0.19
0.44
0.41
0.18
0.30
0.38
0.51
0.59
0.51
0.29
0.70
0.68
0.30
0.20
0.29
0.27
5 Min.
0.78
0.50
0.58
0.97
0.91
0.58
0.59
0.97
0.82
0.79
0.85
0.69
1.25
1.07
0.41
0.37
0.47
0.38
10 Min.
_
0.79
0.79
1.40
1.31
0.78
1.14
1.07
1.21
1.67
1.22
1.00
1.46
1.39
0.54
0.60
0.56
0.61
*See  Table  7
                                 47

-------
              TABLE  7.   1977 CHLORINE  CONCENTRATIONS
Date
5/6/77


5/12/77


5/20/77



5/27/77



6/3/77



6/10/77



6/17/77



6/24/77


6/30/77



7/6/77


7/13/77



Unit
1
3
4
1
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
2
3
4
1
2
3
4
1
2
4
1
2
3
4
C12 Feed Rate
(lb/24 hrs.)
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
Flow Rate
(Gal/Min.)
154,000
141,000
151,000
135,872
114,000
136,425
140,007
122,911
131,289
126,583
137,765
128,856
132,873
128,117
137,591
125,638
134,127
130,984
137,609
110,547
133,895
129,926
138,196
138,243
133,404
129,732
136,154
137,242
127,881
140,402
137,322
133,030
123,675
139,381
140,354
125,952
135,885
135,287
132,145
122,053
Cl2 Concentration
(mg/D
2.43
2.66
2.48
2.76
3.28
2.75
2.67
3.05
2.85
2.96
2.72
2.91
2.82
2.92
2.72
2.98
2.79
2.86
2.72
3.39
2.80
2.88
2.71
2.71
2.81
2.89
2.75
2.73
2.93
2.68
2.73
2.82
3.03
2.69
2.67
2.97
2.76
2.77
2.83
3.07
Continued
                                48

-------
TABLE 7 (Continued)
Date
7/20/77



7/27/77


8/18/77


8/25/77

9/2/77



9/9/77



9/16/77



9/23/77



Unit
1
2
3
4
1
2
4
1
3
4
1
2
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
C12 Feed Rate
(lb/24 hrs.)
4500
4500
4500
4500
3000
4500
4500
4500
4500
4500
2500
3000
2500
2500
2500
2500
2500
2500 ,
2500
2500
1500
2500
2500
2500
1500
2500
2500
2500
Flow Rate
(Gal/Min.)
137,828
133,534
131,285
122,505
136,518
136,904
117,125
135,131
132,390
126,904
132,934
130,492
130,785
134,564
125,908
127,631
125,812
135,583
122,450
124,760
124,049
134,233
121,183
126,038
124,200
131,287
117,328
123,407
C1.2 Concentration
(mg/1)
2.72
2.80
2.85
3.01
1.83
2.74
3.20
2.77
2.83
2.95
1.56
1.91
1.59
1.55
1.65
1.63
1.65
1.53
1.70
1.67
1.01
1.55
1.72
1.65
1.01
1.58
1.77
1.68
          49

-------
  100
   90
o

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                                                                           	1977
                   _L
                              _L
                 J_
                              _L
                                                                                         J.
     JUN 3
              JUN 19
JUN 30
JUL 9        JUL  29

         DAYS
AUG 5
AUG 24
                     Figure   7.    Unit  I  1976  vs.  1977  apparent  cleanliness factor.

-------
   100




   90




^ 80
<£


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h-

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                                                                           — 1976

                                                                          --- 1977
                              _L
                 _L
                              _L
                              _L
     JUN  I
              JUN 17
JUN 30
JUL 9
JUL 22
AUG 6
AUG 19
                                                      DAYS
               Figure 7. (continued)  Unit 2  1976  vs.  1977  apparent  cleanliness  factor.

-------
l/i
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            100
            90
o


2
tn
            60
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                                                                             	 1976


                                                                             — 1977
                                           I
                                               I
                               I
                              I
                                                                                                  I
                 JUN 3
JUN 16
JUN 30       JUL 9

       DAYS
JUL 22
AUG 12
                       Figure  7. (continued)  Unit 3  1976  vs.  1977  apparent  cleanliness  factor.

-------
I/I
           100
            90
         £80
         p  70
            60
         V)
         UJ
         -,  50
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                                                        I
                                            I
                                                           	 1976
                                                           	1977
                                            J_
                                           I
JUN 3
JUN 16
JUN 30       JUL  12
       DAYS
JUL 29
AUG 12
                       Figure 7. (continued)  Unit 4  1976  vs.  1977  apparent  cleanliness  factor.

-------
              TABLE 8.  DATES OF CONDENSER CLEANING
UNIT 1
Date (1976)
Nature of
Cleaning
Date (1977)
Nature of
Cleaning
June 10
June 20
June 26
June 27
July 3
August 1
August 15
  Tubes
  Tubes
  Tubes
  Tubes
Tube Sheet
Tube Sheet
  Tubes
June 23
Tube Sheet
UNIT 2
June 1 7
June 23
June 28
July 1
July 2
Tubes May 5-6
Tubes
Tubes
Tubes
Tubes
Tube Sheet


UNIT 3
June 15
July 3
July 4
July 17
August 13
Tubes
Tubes
Tubes
Tube Sheet
Tubes
June 8
July 24
August 15


Tube Sheet
Tube Sheet
Tube Sheet


UNIT 4
May 25
June 19
June 21
July 3
August 1
August 14
Tube Sheet
Tubes
Tubes
Tube Sheet
Tube Sheet
Tubes
May 21
June 6

December 21
Tube Sheet
Tube Sheet

Tubes
                                54

-------
     After examination of the data collected in May, June, and most of
July, the feed rate was reduced to 3000 lbs/24 hrs on July 22, 1977.  The
justification for such reduction was that higher than necessary levels
of free and total residual chlorine were measured at the inlet and outlet
of the condensers and the condenser apparent cleanliness factor was the
same or better than it was during the Phase I tests in the summer of 1976,
and during 1974 and 1975.  It was also noted that the condenser demand was
not 0.5 mg/1 as found in Phase I, but rather 0.3 mg/1.  This discovery was
primarily due to an increase in samples and better measuring techniques.
However, the chlorine feed rate was not reduced until the end of July to
ensure that we had found an operable level which would keep the condensers
relatively clean during periods when the inlet water temperature reached
extreme conditions (80°-82°F).  At these temperatures there is stronger
propensity for biological fouling.  It was noted from Phase I tests (1976)
that as the inlet water temperature increased, there was a noted corre-
sponding increase in total residual chlorine consumed.  A comparison of
the inlet water temperatures of 1976 and 1977 may be found in Appendix B.

     On August 25, 1977, test results for free residual chlorine at the
outlet of the condensers and the condenser performance records of each
unit indicated further reductions in the chlorine feed rate were justi-
fied (see Table 9).  On September 2, 1977, the feed rate was lowered to
2500 lbs/24 hrs.  This feed rate resulted in a lower measurement of free
and total residual chlorine at the outlet of each condenser (see Table
10).  This feed rate was maintained through September.  As the inlet water
temperatures decreased, the free and total residual chlorine measurements
increased with no apparent deterioration in condenser performance as
measured by the ACF.

     In late September, the feed rate on all units was lowered to a
feed rate of 1500 lbs/24 hrs.  Measurements at the outlet of the con-
denser indicated that the chlorinated water effluent was within the
effluent limitation guideline requirements (£0.2 mg/1 average free
residual chlorine) set by EPA (see Table 11).

     As mentioned earlier, the ACF for 1977 was higher on all conden-
sers than the ACF of 1976 except for Unit 4 (see Figure 7).  However,
the ACFs measured at equal lengths of time after cleaning showed a
slight increase in ACF for 1977 compared to 1976.  Discussions with
Power Production experts in condenser performance and operations indi-
cated that this difference is primarily due to a decrease in the air
leakage for 1977 compared to 1976.  Considering this data and a visual
condenser inspection of Unit 4, we conclude that there has been no
apparent decrease in condenser performance that could be attributed
to lower feed rates of chlorine.
                                55

-------
       TABLE 9.  SAMPLES TAKEN AT OUTLET ON AUGUST 25, 1977
Unit
1
2
3
4
Feed Rate
(lb/24 hrs)
2500
3000
3000
unit off line
FRC*
Outlet (mg/1)
.08
.25
.25

    TABLE 10.  SAMPLES TAKEN AT OUTLET ON SEPTEMBER 2, 1977






           1             2500                    .23




           2             2500                    .16




           3             2500                    .22




           4             2500                    .14










     TABLE 11.  SAMPLES TAKEN AT OUTLET ON SEPTEMBER 30, 1977
1
2
3
4
1500
1500
unit off line
1500
.18
.04

.05
^Average of steady-state outlet-free residuals.
                                56

-------
PHASE III - OCTOBER 1977 THROUGH DECEMBER 1978

The Approach

     The objective of Phase III was to determine the optimum chlorination
regime at the plant.  Low levels of chlorine residuals were to be maintained
at the outlet of the condenser as long as no apparent loss in condenser
performance was noted.  Also, one unit was to be tested at a zero chlorine
feed rate to determine if the plant needed to chlorinate at all.

     In addition, all units would be tested at a chlorine feed regime of
three doses per day for 20 minutes per dose.  Again, condenser performance
was to be the controlling factor.


The Program

     The chlorine feed rate to all units was 1500 lb/24 hrs from October 1,
1977, through April 13, 1978, due to the low inlet water temperatures
(approximately 35°-60°F).  The average FRC concentrations ranged between
.05-.15 mg/1 (most average values ranging between .05 and .10 mg/1) with
no apparent loss in ACF.  A comparison of the condenser performances for
all three phases may be found in Figure 8.

     The analysis of Phase II data indicated that the chlorine feed rate
generally varied directly with inlet water temperature.  Since the ulti-
mate objective of this project was to minimize to the point of zero
chlorine feed, a test procedure was developed to determine if a unit at
John Sevier could operate efficiently without the use of chlorine when
the inlet water temperature was very low.

     Unit 1 condenser was tested for six weeks at a zero chlorine feed
rate prior to the unit's scheduled outage.  The inlet water temperature
during this time was 35°F.  For five weeks (January 3-February 10), the
condenser performance was generally the same as the other two units on
line which were being chlorinated.  Within three days (February 10-13),
the condenser performance dropped from 85 percent down to 74 percent, as
can be seen in Figure 9.  Chlorination of Unit 1 was resumed on February 13
until its scheduled outage.

     To ensure that the results obtained on Unit 1 were not unique to that
unit, the plant recommended that Unit 3 should also be tested at a zero
chlorine feed rate.  The inlet water temperature during the test period
ranged from 38°-45°F.  Unit 3 gave approximately the same results as
Unit 1 (see Figure 9).  For five weeks, the ACF was comparable to the
other units.  Then, within three days, the ACF dropped from 83 percent
to 69 percent.  Chlorination was returned to this unit.

     A visual inspection of both condensers indicated that excessive
biofouling had occurred.  Manual cleaning was required to return the
units to acceptable operating efficiencies.  The condenser inspections
made during these studies'may be found in Appendix I.
                                57

-------
en
00
           o
   100

   90

   80

   70

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5  50
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                                                                                 —  1976
                                                                                 —  1977
                                                                                 —  1978
                                                             UNIT ONE DOWN  1978
_L
J_
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                                                                                                                 J_
                I/I  1/10 1/202/1 2/102/203/1  3/103/204/1  4/104/205/1  5/105/20  6/1 6/10 6/20 7/1  7/107/208/1
                                                                   DAYS
                               Figure 8.   Unit I   1976 vs.  1977 vs.  1978  apparent cleanliness factor.

-------
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                              	1978
                     i     i     t     i     i     i
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                           Figure 8  (continued).   Unit  I 1976  vs. 1977 vs. 1978  apparent  cleanliness  factor.

-------
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      I/I  1/10 1/202/1  2/102/203/1  3/10 3/20 4/1 4/10 4/20 5/1  5/105/206/1  6/10  6/207/1  7/10  7/208/1

                                                       DAYS
                 Figure 8  (continued).  Unit 2  1976  vs. 1977  vs. 1978  apparent  cleanliness  factor.

-------
  100
   90
-80
§ 70
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   60
(0
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 	1977
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     7/20 8/1   8/10 8/20 9/1  9/10 9/20 10/1  10/1010/20 I I/I 11/10 11/20 12/1 12/10 12/2012/30
                                                       DAYS
                 Figure 8  (continued).   Unit  2  1976 vs.  1977 vs.  1978 apparent cleanliness  factor.

-------
ON
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                                                                                   1977
                                                                                   1978
                    I	I
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                                                                                                              I
              I/I   1/10 1/20  2/1  2/10 2/203/1 3/10 3/204/1  4/10  4/205/1  5/10 5/20  6/1 6/10 6/20 7/1   7/10  7/20 8/1
                                                                DAYS
                          Figure  8  (continued). Unit 3  1976 vs. 1977 vs.  1978  apparent  cleanliness  factor

-------
UO
            100
             90
          3 80
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          "• 60
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                                                     	1977

                                                     	1978
                          I
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              7/20 8/1  8/10  8/20 9/1  9/10 9/20 10/1 10/1010/20 11/1  11/10 11/2012/1  12/1012/20 12/30
                                                                 DAYS
                           Figure  8 (continued). Unit 3  1976  vs. 1977  vs. 1978  apparent  cleanliness  factor

-------
  30

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                                                                             	 1976


                                                                             	1977
                                                                             	1978
          I	   |     |    |	|     |    I    I     I     I    I     I     I    I     I     I     I    I     I	I
     I/I   1/10  1/202/1  2/102/203/1  3/103/204/1  4/104/20 5/1 5/10 5/20 6/1  6/106/207/1  7/10 7/208/1

                                                      DAYS
                Figure  8 (continued).   Unit 4   1976  vs.  1977 vs.  1978  apparent  cleanliness  factor

-------
ON
            100
             90
            o 80
           §70
           o
           12
           en
           GO
60
           U 50
           z
           UJ
             40
             30
           a.
           a.
             20
             10 -
                                                                            	  1976
                                                                            	1977
                                                                            	1978
                        _L
                     _L
              7/20 8/1  8/10 8/209/1  9/10  9/2010/1  10/1010/20 ll/l 11/10 11/20 12/1 12/1012/20 12/30
                                                                 DAYS
                          Figure  8 (continued).  Unit 4  1976  vs. 1977  vs. 1978  apparent  cleanliness  factor

-------
             95
ON
O\
             90
             85
          UL
          o 80
             75
             70
             65
                       1/79
2/79
                                                                              UNIT  3
3/79
4/79
                                                     MONTHS
                                   Figure  9.   Condenser  performance - units  I and 3

-------
     On April 13, 1978, the chlorine feed rate was increased from 1500
to 2000 lb/24 hrs on Unit 3 due to increasing inlet water temperatures
(from 38°F in February to 65°F in April) and very low outlet FRC concen-
trations (approximately .05 mg/1).  The results of this test and previous
tests indicated that the feed rate should be increased for all units.
Therefore, on April 14, 1978, the chlorine feed rate was increased to
2000 lb/24 hrs.  On April 28 and May 4, 1978, the chlorine feed rate was
increased from 2000 lb/24 hrs to 2500 lb/24 hrs and 3000 lb/24 hrs,
respectively, for the same reasons as above.

     During the months of May and June, it was noted that the chlorine
demand of the water, the chlorine consumption through the system, and
the inlet water temperature exhibited large variations.  These variations
had a profound effect upon the chlorine feed rate as can be seen in
Figures 10 and 11.  The feed rate necessary to maintain a .10-.20 mg/1
FRC concentration at the condenser outlet varied from 2500 lb/24 hrs to
3500 lb/24 hrs.  It is obvious that chlorine monitoring should be done
quite often during this period for two reasons:  (1) to ensure that
sufficient levels of chlorine are available to combat biofouling; and
(2) to ensure  compliance with NPDES permits.

     At the end of June, the chlorine demand of the cooling water stabi-
lized, and it  was noted that although the inlet water temperature was rather
high (78°F), 3000 lb/24 hrs feed rate was more than necessary to control
potential biofouling.  Therefore, the feed rate was reduced to 2500  lb/24 hrs
on July 18, 1978.  This feed rate was continued for the remainder of the study.
At 2500 lb/24  hrs feed rate, the average FRC concentrations at the outlet of
the condensers were  .12 mg/1 during July.

     On May 31, July 18, and August 29, 1978,  representatives from the TVA
Water Quality  and Ecology  Branch conducted measurements for FRC and  TRC in
the discharge  canal just below the effluent  from Unit 4 and in the Holston
River at  the mouth of  the  discharge canal.   Their results may be found in
Tables 12-14.  It can  be seen from the data  that no FRC was found in Tables
12-14.  It can be seen from the data that no FRC was found in the river or
the discharge  canal.   It should be noted that  the FRC residuals at the con-
denser outlet  were much higher than normal at  this particular period of
time (0.42 mg/1 FRC).

     The  results  of Phase  III indicated that by maintaining a free residual
chlorine  concentration of  0.1 to 0.2 mg/1 at the outlet of a condenser,
condenser performance  will not be inhibited  and permit  limitations will be
met.

     The  data  from  Phase II  indicated  that  frequency and  duration of
chlorine  feed  have  an  effect  on  condenser performance.  It was noted that
chlorine  feed  of six times per day for  10 minutes and three times per day
for  20 minutes rendered better condenser performance  (optimization of
chlorination)  than  feeding chlorine  for two  times per day for 30 minutes
or two  times per day for one  hour.   In  July  1978, the  chlorine  feed  regime
was  changed  to three times per day for  20 minutes on all  units.  No  loss
in condenser performance was  noted after this  change.
                                    67

-------
   4000
   3500
Q  3000

00
   2500
<
a:
Q 2000
UJ
UJ
u.


    1500
    1000
      85
   —  80
   u.


   uT  75
   
-------
en
tr
evj
   4000
    3500  -
oq  3000
UJ

<  2500
Q
UJ
UJ
Ul
z

E
o
_i
X
o
    2000
1500
     1000
    UJ
    o

    UJ
   1.0


  0.9


  0.8


  0.7


  0.6
    E  0.5
    o

    5  0.4
    Ul
       0.3
       0.2


    10  o.i
               _L
                    _L
             J_
             _L
             _L
             J_
    J_
_L
             4/28 5/5 5/9 5/16  5/235/31 6/6 6/13 6/21 6/27 7/7 7/18  7/25

                                           DAYS
                _L
                _L
_L
_L
J	L
J_
_L
              4/285/5 5/9  5/16  5/235/31 6/6  6/13 6/21 6/27 7/7  7/18 7/25

                                           DAYS
                  Figure  II.   Feed  rate   vs.  chlorine  demand
                                       69

-------
                               Table 12

                         MEASUREMENTS IN RIVER
                             MAY 31, 1978
                             INSTRUMENT #1
From Left Bank
Chlorine
% Loc.
5%
Time
8:30 am
Temp
26.5°C
Tap Water Check
Polly Branch
Polly Branch
Polly Branch
9:55 am
9:55 am
9:55 am



Holston RM 105.3
Above Polly
Above Polly
5%




















Branch
Branch
11:00 am
11:15 am
11:30 am
Tap Water
11:40 am
11:50 am
12:00 pm
12:15 pm
12:30 pm
12:35 pm
12:40 pm
12:45 pm
12:50 pm
12:55 pm
1:00 pm
1:10 pm
1:20 pm
1:30 pm
Tap Water
1:40 pm
1:50 pm


27.0
27.0
27.0
Check
27.0
27.0
27.0
27.0
27.0
27.0
27.0
27.0
27.0
27.0
27.0
27.0
27.0
27.0
Check
27.0
27.0
Bottle No. Free
Background 0
0
11 0
385 0
5 0
375 0
13 0
13 .05
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
mg/1 Total
0
1 . 10*
0
0
0
0
0
.05
0
0
0
0 . 66*
0
0
0
0.02
0.05
0.05
0.06
0.05
0.05
0.05
0.05
0.04
0.05
0.05
0.04*
0.02
0.02
*Tap Water
                                70

-------
                         Table  12  (Continued)
               Time
                         MEASUREMENTS  IN RIVER*
                             MAY 31,  1978
                             INSTRUMENT #2
Temp
Extra
Extra
10:55 am
11:03 am
11:10 am
11:20 am
11:25 am
11:30 am
11:40 am
11:50 am
12:00 noon
12:05 pm
12:10 pm
12:14 pm
12:18 pm
12:22 pm
12:25 pm
12:31 pm
12:35 pm
12:40 pm
12:43 pro
12:47 pm
12:51 pm
12:54 pm
12:57 pm
1:01 pm
1:06
1:10
27.0°C
27.0
27.0
27.0
27.0
27.0
27.0
27. 0
27.3
27.5
27.6
27.7
27.8
27.8
28.0
27.8
27.7
27.8
27.8
27.8
27.8
27.8
27.8
27.8
28.5
28.5
    Chlorine
Free  mg/1 Total
      100 yds. below  channel
      4 yds. below  channel
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0.20
0.10
0
0
0
0
0.78
0.62
0.68
0.62
0.69
0
0
0
0
0
*Air boat anchored in discharge channel just below effluent from Unit 4.
 Chlorine injection being done manually.  Schedule:  Unit 1 - 11:00 to
 11:20 a.m.  Unit 2 - 11:30 to 11:50 a.m.  Unit 3  (chlorinated but unit
 not operating) - 12:00 to 12:20 p.m.  Unit 4 - 12:30 to 12:50 p.m.
                                    71

-------
                               Table 13

                    MEASUREMENTS IN DISCHARGE CANAL
                             JULY 18, 1978
% From Left Bank of Discharge Canal
Chlorine
% Loc.
Blank
17
33
50
67
84
Time
(added CL2
8:30 am



8:34
Temp
to blank)





Chlorinating Unit 2
17
33
50
67
84
17
33
50
67
84
17
33
50
67
84
17
33
50
67
84
17
33
50
67
84
9:05



9:11
9:15



9:19
9:24



9:28
9:37



9:41
9:51



9:55
88
88
87
87
85
88
86
87
88
88
80
87
88
87
87
87
88
88
88
89
89
88
88
88
89
Bottle No.






from 9:00 a.m.
6
18
62
269
356
391
236
11
3
2
15
18
22
23
43
13
271
128
14
11
18
43
23
22
15
Free
2.1
0
0
0
0
0
to 9:30 a.m.
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Total
2.38
0
0
0
0
0

0
0
0
0
0
.35
.42
.02
0
0
.24
.43
0
0
0
.38
.47
.03
0
0
0
0
0
0
0
                                   72

-------
                         Table 13 (Continued)

                    MEASUREMENTS IN DISCHARGE CANAL
                             JULY 18, 1978
% From Left Bank of Discharge Canal                         Chlorine
  % Loc.      Time        Temp         Bottle No.       FreeTotal

Blank                                                    .30         .40

          Chlorinating Unit #4 from 10:00 a.m. to 10:10 a.m.

    17        10:10 am     88            22             00
    33                     88            11             00
    50                     87           128             0           0
    67                     89            15              .25*        .37
    84        10:14        87            23              .03         .22

    17        10:20        88            13             00
    33                     88            43             00
    50                     88            18             00
    67                     88            14             00
    84        10:24        89           271             0           0

          Chlorinating Unit #3 from 1.1:00 a.m. to 11:20 a.m.

    17        11:10        89            18             00
    33                     88            43             0            .02
    50                     88           271             0            .38
    67                     90            13             0            .08
    84        11:14        89            14             0            .08

    17        11:20        89            23             00
    33                     89            15             0            .02
    50                     89            11             0            .33
    67                     89           128             0            .07
    84        11:24        89            22             0            .07

    17        11:30        89           391             0           0
    33                     89           236             0           0
    50                     89            11             0            .05
    67                     89             2             0           0
    84        11:34        89             3             0           0
*Doubtful value since the maximum FRC concentration measured at the
 condenser outlet was 0.14 mg/1.
                                    73

-------
                         Table 13 (Continued)

                    MEASUREMENTS IN DISCHARGE CANAL
                             JULY 18, 1978
% From Left Bank of Discharge Canal                         Chlorine
  % Loc.      Time        Temp         Bottle No.       Free       Total

               Chlorinating Unit //I from 12:00 to 1:00 p.m.

    17        12:10 pm     90            15               0          .35
    33                     89            11               0          .02
    50                     89            43               00
    67                     89            14               00
    84        12:14        89            13               00

    10        12:25        90           356               0          .52
    33                     89           269               0          .05
    50                     89            62               00
    67                     89            18               00
    84        12:29        89             6               00

    10        12:40        90            11                 .30*      .47
    25                     90            15               0          .08
    50                     89            14               00
    67                     90            13               00
    84        12:44        90            43               00

    10%       12:48        90  Sample taken + 50' below   0          .21
                               the mouth of discharge
                               canal in Holston  River

     All  of the samples  above were collected + 150' up in discharge
     canal.  Moved sampling  location to + 40' in discharge  canal
     (below rapids).

    10%       12:55        89           271               0          .02
    50        12:56        89            18               00
    75        12:57        90            23               00

    10        13:10        90            15               00
    50        13:11        89           356               0         0
    75        13:12        90            23               00


 "Doubtful value  since the maximum FRC  concentration measured at the
  condenser outlet  was 0.16 mg/1.
                                    74

-------
                               Table 14

                    MEASUREMENTS IN DISCHARGE CANAL
                            AUGUST 29,  1978
From Left Bank of Canal
% Loc.
Background
10
60
90
10
60
90
10
60
90
10
60
90
10
60
90
10
60
90

10
60
90
10
60
90
10
60
90
10
60
90
Time
C12 Water
8:25
8:30
8:35
Unit #1 9:
8:57
9:00
9:03
9:10
9:13
9:16
9:20
9:23
9:26
9:30
9:33
9:35
9:40
9:43
9:45
C12 Water
10:03
10:05
10:07
10:11
10:13
10:15
10:20
10:22
10:25
10:30
10:33
10:36
Temp Bottle No.
25.5
25.5
26.0
00 to 9:20 a.m.
26.0
26.3
26.3
26.2
27.0
26.5
27.0
27,0
26.2
20.3
27,0
26.3
27.0
27.1
27.0
(Test) (Unit 2)
27.0
27.0
27.0
27.0
27.1
27.0
27.0
27.0
27.0
27.0
27.1
27.1
Chlorine
Free
4.0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
2.85
0
0
0
0
0
0
0
0
0
0
0
0
Total
4.4
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
2.95
0
0
0
0
0.05
0
0
0.11
0.02
0.13
0
0
                                   75

-------
                         Table 14 (Continued)

                    MEASUREMENTS IN DISCHARGE CANAL
                            AUGUST 29, 1978
From Left Bank of Canal
% Loc.
10
60
90
10
60
90
10
60
90
10
60
90
10
60
90
10
60
90
10
60
90
10
60
90
10
60
90
10
60
90
90
Total C12 =
ramp.
Time
10:40
10:42
10:45
Unit #3
11:03
11:05
11:07
11:10
11:12
11:14
11:20
11:22
11:24
11:31
11:35
11:37
11:41
11:44
11:46
Unit #4
12:10
12:13
12:15
12:18
12:20
12:22
12:27
12:29
12:31
12:36
12:38
12:40
12:43
.01 to .02
Temp Bottle No.
27.0
27.0
27.0
11:00 to 11:20 a.m.
27.0
27.0
27.0
27.0
27.0
27.0
27.0
27.2
27.0
27.3
27.3
27.2
27.3
27.6
28.0
12:00 to 12:20 p.m.
27.5
27.7
28.0
28.0
28.0
28.0
28.0
28.0
28.5
27.5
28.0
28.0
28.2
from discharge canal to wi
Chlorine
                                                        Free

                                                        0
                                                        0
                                                        0
                                                        0
                                                        0
                                                        0

                                                        0
                                                        0
                                                        0

                                                        0
                                                        0
                                                        0

                                                        0
                                                        0
                                                        0

                                                        0
                                                        0
                                                        0
                                                        0
                                                        0
                                                        0

                                                        0
                                                        0
                                                        0

                                                        0
                                                        0
                                                        0

                                                        0
                                                        0
                                                        0
                                                        0
       Total

        0
        0
        0
        0
        0
        0

        0
        0
        0
        0
         .24
         .10
        0
         .24
         .08
        0
        0
        0
        0
        0
        0

        0
        0
         .25
        0
        0
         .29
        0
        0
        0
        0
                                   76

-------
In addition to sustained condenser efficiency, this feed rate is desirable
for the following reasons:

     1.   The condenser is  chlorinated once per shift.

     2.   The length of feed allows sufficient time for periodic grab
          sample analysis.
                                    77

-------
                                  SECTION 7

                        STATISTICAL ANALYSIS SUMMAKY
Introduction

     This section summarizes the major findings of the three-phase study
of chlorine minimization conducted at the John Sevier Steam Plant and
focuses on integrating the results from all three phases into a compre-
hensive overview.  Special emphasis is placed on condenser performance,
residual chlorine at the condenser outlet, the relationship of water
quality parameters to chlorine minimization, and potential lower limits
to the chlorination scheme at John Sevier.  General recommendations for
chlorine minimization studies are also made.

     Phase I of the study was a pilot phase intended to gather information
to design the Phase II of the study.  Phase I focused on determining the
proper "direction" for frequency and duration of feed as well as collecting
descriptive data on the chlorination procedure in use at that time with its
associated parameters.

     Based on the Phase I results, a more detailed test program with lower
feed rates and different combinations of frequency and duration of feed
were investigated in Phase II.  The results from Phase II allowed the
development of a chlorination procedure which was implemented and conducted
in Phase III.  In general, Phase III substantiated the hypotheses proposed
from Phase II, and indicated that lower limits of chlorination may be pos-
sible.  We say "may" because Phase III indicated the strong possibility of
byproducts "masking" the true levels of FRC and TRC in the system.  Caution
must therefore be used.
Apparent Cleanliness Factor

     This section focuses on two major questions:  (1) Has the condenser
performance, as measured by ACF, been adversely affected by the chlorine
minimization program?; and (2) Based on all available data, what are the
major factors influencing ACF?
Condenser Performance:  1974-1978--

     The major motivation for the entire chlorination study was to deter-
mine if adequate condenser performance could be maintained at lower chlorine
feed rates.  The following analysis compares ACF readings over time to deter-
mine if condenser performance has been significantly affected since the
chlorine minimization program was started.   Table 15 gives the annual ACF
by unit with the sample size in parentheses and the overall annual ACF.
                                78

-------
               TABLE 15.  ACF'S FOR THE PERIOD 1974-1978
Unit
Year
1974
1975
1976
1977
1978
1
74.87 (3)
73.86 (8)
73.37 (15)
73.56 (16)
76.83 (18)
2
76.06 (5)
74.70 (5)
75.88 (14)
75.63 (16)
76.50 (18)
3
78.97 (5)
77.38 (8)
74.39 (13)
77.44 (16)
77.67 (21)
4
76.35 (3)
76.70 (9)
75.88 (14)
76.21 (14)
76.75 (16)
Overall
ACF
76.80 (16)
75.79 (30)
74.86 (56)
75.69 (62)
76.97 (73)
     At first glance, the overall ACF seemed to decline from 1974 through
1976 and then started rising again.  Since the chlorine minimization pro-
gram was started in May of 1976, the decline from 1974 to 1975 cannot be
attributed to the lower feed rate.  No inlet water temperatures were availa-
ble for these years, so it cannot be conclusively labeled as inlet water
temperature variation.  Since the chlorine minimization program started,
feed rates have been lowered substantially; so if there was a significant
deterioration of condenser performance as measured by ACF, it would seem
that the ACF would have steadily declined.

     To test if the chlorine minimization program has had an adverse effect
on condenser performance, the available ACF data were divided into two groups--
the first being all ACF data prior to the minimization program, and the second,
ACF data gathered since.  The difficulty in assessing the difference between
the two group means is the estimation of an appropriate standard error to
determine if the difference is significant or not.  A comparison of the
variation in each group was made, but they were not significantly different
and were combined into a single estimate.  The result of the statistical
test indicated no significant difference in the average ACF before or
during the chlorine minimization study.  This conclusion is based on
several simplifying assumptions which had to be made since no data were
available to estimate and remove the effects of inlet water temperature,
etc.  The following table summarized the statistical test:
 TABLE 16.  TEST OF CONDENSER PERFORMANCE - BEFORE AND DURING STUDIES
  Before

ra = 57
X = 76.30
s = 5.4464
  During

m = 180
X = 75.69
s = 4.8764
F Test for Equality of Variances

FC    = 5.44642/4.87642 = 1.247
Not significantly different at
a = .05
Test of Difference in Mean ACF's

Pooled S2 = 25.1816  .". standard error = 0.7627
                                79

-------
Zcalc = 76.30 - 75.69 =   0.61 =
 caic       0.7627      0.7627   °-/yyb

Not significantly different at a = .05.

Conclusion:  There has been no detectable deterioration in condenser
performance during the chlorine minimization study.


Major Factors Influencing Condenser Performance as Measured by ACF:

     The major factor influencing ACF for a fixed feed, frequency, and
duration of chlorination was water temperature.  The effects of water
temperature are extremely large when compared to other factors.  These
effects are large because increases in water temperature promote, among
other things, biofouling while also increasing the chlorine demand of
the water which results in less chlorine available as a mechanism for
biofouling control.  A 3°F rise in temperature on the average results
in a 1 percent ACF reduction.

     The second most important factor influencing ACF was the amount of
free residual chlorine available at the condenser inlet.  The FRC at
the condenser inlet in turn was a  function of the chlorine dosage, the
inlet water temperature, the  duration of feed, and various water quality
parameters.  A regression model characterizing the free residual chlorine
to be found at the condenser  inlet has been developed.  Since it is based
on Phase II and III data combined, a note of caution must be made--Phase II
data were  collected with a faulty  chlorinator while Phase III, for the
majority of the data, had a new chlorinator.  Therefore, simply combining
the data,  fitting a regression model and expecting accurate, unbiased
results cannot be done.  The  regression model was developed as a point of
reference  and as an aid for discussion and further investigation.  Having
qualified  the model, it is

  FREE-IN  = 0.7213 - 0.0011 COND - 1.0946 ORGN + 0.4118 CL2 - 0.0073 IWT

where FREE-IN is the amount of free residual chlorine  (mg/£) available at
the condenser inlet, COND is  conductivity (jjMHOS), ORGN is organic nitro-
gen  (mg/£), CL2 is the chlorine dosage (mg/1), and IWT is the inlet water
temperature  (°F).  This model had  an r2 of 0.66, EMS of 0.0166, and an F
value of 21.41, based on 4 parameters  and 45 degrees of freedom.

     This  model indicates that a rise  in conductivity or organic nitrogen
or inlet water temperature reduces the amount of FRC at the condenser inlet.
Also, as the chlorine dosage  increases, the FRC at the condenser inlet
increases.

     Another important factor affecting ACF was the frequency of feed.
Phase II data indicated that  lower feed rates combined with more frequent
dosing of  the system maintained condenser performance.  Frequency of feed
must be combined with an appropriate dosage of chlorine to provide suffi-
cient FRC  at the  condenser inlet to meet condenser demand.
                                 80

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     To maintain satisfactory condenser performance while minimizing/
optimizing chlorination, an appropriate feed, frequency, and duration
scheme must be devised.  These factors at John Sevier were found to be
highly temperature dependent and a function of the system and condenser
demand.  The impact of water quality must also be examined for its
effects.  In studies being conducted at other plants, it is recommended
that a similar sequence of tests be done to identify inlet water tempera-
ture effects, system and condenser demands, and factors affecting FRC at
the condenser inlet, with special attention to the initial chlorine
dosage, residuals at the condenser outlet, and water quality parameters.
Residual Chlorine at the Condenser Outlet

     Free and total residual chlorine readings at the condenser outlet
are a source of two important pieces of information:  (1) when combined
with condenser inlet readings, condenser demand can be investigated; and
(2) the readings can indicate when a chlorination scheme has too high a
chlorine dosage.  This is not to say that the outlet alone can be used
as a control point.

     The following table summarizes the total and free residual chlorine
at the condenser outlet by phase:
 TABLE 17.  MEAN FRC AND TRC AT CONDENSER OUTLET FOR PHASES II AND III
         Phase         Mean FRC (mg/1)         Mean TRC (mg/1)

           II                0.38                   1.04
           III               0.31                   0.86
     Table 17 indicates an 18 percent reduction on the average of FRC at
the outlet with a 17 percent reduction in TRC between Phases II and III,
with no decline in condenser performance.  The recommended chlorination
scheme, based on Phase II results, was successful in reducing the chlorine
level at the condenser outlet.

     Several factors seemed to be significantly correlated with the FRC
at the condenser outlet.  Table 18 lists the factors and the simple
correlation coefficient.

     The fact that most of the water quality parameters are negatively
correlated indicates that as the levels go up, the amount of FRC at the
condenser outlet goes down.  The positive correlation with the 5- and
10-minute demands is puzzling.  As water demand increases, the FRC at
the condenser outlet must decrease.  Therefore, this correlation analysis
is interesting but highly suspect since expected chemical results did
not hold true.
                                81

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  TABLE 18.  FACTORS CORRELATED- WITH THE FRC AT THE CONDENSER OUTLET
            Factor                        Simple Correlation Coefficient

Chlorine Dosage                                        0.62
5-Minute Demand                                        0.41
10-Minute Demand                                       0.59
FRC at Condenser Inlet                                 0.80
Conductivity                                          -0.26
Alkalinity                                            -0.42
Total Suspended Solids                                 0.33
Ammonia                                               -0.26
Organic Nitrogen                                      -0.51
Total Nitrates-Nitrites                                0.24
Kjeldahl Nitrogen                                     -0.43


^Significant at the 0.10 level or smaller.


Condenser Consumption of Free Residual Chlorine

Estimated Condenser Demand

     Estimates of chlorine consumed in the condenser, called condenser
demand for simplicity, have varied substantially during the three phases
of the study.  Based on system variability, chlorinator malfunctions, and
even the variability of condenser demand due to extraneous factors, the
average estimates have changed.  Phase I estimated condenser demand at
0.5 mg/1 FRC with feed rates between 4500 and 6000 lbs/24 hrs.   Phase II
data estimated condenser demand at 0.08 mg/1 FRC with feed rates between
1500 and 4500 lbs/24 hrs.  Also noted in Phase II was the decrease in con-
denser demand of FRC as the feed rate dropped.  A feed rate of 4500 lbs/24
hrs had an average condenser demand for FRC of 0.13 mg/1,  2500 lbs/24 hrs
had an average demand of 0.07 mg/1, and 1500 lbs/24 hrs had an average of
0.03 mg/1.  Phase III estimated condenser demand of FRC at an average of
0.04 mg/1 with the bulk of the data from a feed rate of 2500 lbs/24 hrs
with its associated average condenser demand of 0.04 mg/1.

     In order to meet condenser demand of FRC and ensure adequate disin-
fecting action, a minimum FRC at the condenser inlet of 0.04-0.08 mg/1
must be available.  Adding in detection error of about 0.05 mg/1 at the
chlorine dosages noted in Phase III, a measured FRC of at least 0.09-
0.12 mg/1 at the condenser inlet appears necessary to ensure that condenser
demand is met.
Factors Affecting Condenser Demand

     A correlation analysis was carried out to identify factors which may
significantly affect  condenser demand.  Table 19 below summarizes the
factors correlated with condenser demand of FRC at a significance level
of 0.05 or smaller.
                                    82

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      TABLE 19.  FACTORS CORRELATED WITH CONDENSER DEMAND OF FRC
              Factor              Simple Correlation Coefficient

     FRC at Condenser Inlet                   0.69
     Conductivity                            -0.32
     Ratio of Condenser Inlet
       FRC/TRC                                0.72
A regression model was estimated which explained 61 percent of the total
variation in condenser demand.  The model was

     Delta-F = -0.2857 + 0.4353 Free-In + 0.0039 ALKA -0.1795 D5

where Delta-F is the predicted condenser demand of FRC, Free-In is the
amount of FRC at the condenser inlet, ALKA is the alkalinity of the water,
and D5 is the 5-minute chlorine demand of the water.  Since this model
is based on data combined from Phases II and III, it is intended as a
point of reference and discussion and not for prediction.  Phase II
data were gathered under different circumstances than Phase III, and
their combination cannot be depended upon for reliable estimates of
the coefficients.  However, the factors which are significant and the
signs of the coefficients are interesting and seem reasonable.  As the
FRC at the condenser inlet goes up, condenser demand goes up.  As the
alkalinity goes up, the demand goes up.  As the water demand rises,
the condenser demand drops—which seems surprising until you realize
that the rise in water demand reduces the FRC at the inlet, which
results in lower condenser consumption of FRC.

     The correlation coefficients when viewed with the regression model
indicate that the condenser demand of FRC is highly dependent on the
FRC level at the condenser inlet.  The other factors in turn affect the
FRC level at the condenser inlet and show up as being "related" to
condenser demand.
Negative Consumption

     In both Phases II and III, occurrences of "negative" consumption of
FRC was noted.  Since this may be an instrument error under certain cir-
cumstances, an analysis was carried out to identify any extreme conditions
associated with the negative consumption.  Table 20 shows factors which
were significantly correlated with negative FRC condenser demand.
                                83

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TABLE 20.  FACTORS CORRELATED- WITH NEGATIVE FRC CONDENSER CONSUMPTION
              Factor              Simple Correlation Coefficient

     Conductivity                            -0.48
     Total Organic Carbon                    -0.65
     Total Nitrates-Nitrates                 -0.53
     Chlorine Dosage                         -0.50

""Significant at the 0.10 level or smaller.


     A regression model was developed to see which combination of factors
explained the variation in negative condenser consumption of FRC.  A model
explaining 61 percent of the variation is:

     Neg = -0.74 + 0.27 Free-In -0.89 NOX +0.01 ALKA + 0.42 CL2 -.20 CL22

The model identifies alkalinity (ALKA) and total nitrates-nitrites (NOX) as
significant factors.  In addition, the chlorine dosage (CL2) and the amount
of FRC at the condenser inlet (Free-In) also have an effect on the negative
condenser consumption of FRC (Neg).  It should be noted that the Phase III
analysis showed that only conductivity was a significant factor and that
no regression model was adequate to explain the Phase III data.  It would
appear, therefore, that water quality is most closely connected with the
apparent negative consumptions and that water quality parameters are highly
interrelated.  This in turn suggests that various compounds are being formed
with the nitrogens which mask the true levels of FRC present.  Therefore,
this model should be used only as a general tool.
Chlorine Demand of the Water

     Phase II data indicated a possible relationship between total organic
carbon and the chlorine damand of the water.  Phase III data showed that
the 1-, 5-, and 10-minute demands were correlated with several factors
which may directly affect the demand.  Table 21 below shows those factors
significant at the 0.10 level or smaller and the coefficients for Phases II
and III data combined.

     An attempt to explain  the variation of the 1-minute demand with a
regression model was unsuccessful in arriving at a model which explained
a large portion of the variation.  A stepwise regression procedure did
put chlorine dosage, total  organic carbon, and inlet water temperature
in the model: but only 10 percent of the variation was explained.

     The 5-minute demand was modeled as a  function of the chlorine dosage
and pH and explained 77 percent of the variation.  The model was

     D5 = -1.1958 + 0.4427  CL2 + 0.1218 pH

with an error mean square of 0.0060 and the model F value of 71.55.
                                    84

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      TABLE 21.  FACTORS CORRELATED WITH CHLORINE DEMAND AND THE
                  ASSOCIATED CORRELATION COEFFICIENTS
               Factor
1 Minute
5 Minute
10 Minute
1.
2.


3.


4.
5.
6.
7.
8.
9.
10.
11.
Chlorine Dosage
FRC at Condenser
A. Inlet
B. Outlet
TRC at Condenser
A. Inlet
B. Outlet
Inlet Water Temperature
Conductivity
Alkalinity
Total Suspended Solids
Total Organic Carbon
Ammonia
Organic Nitrogen
Kjeldahl Nitrogen
0.39 0.78

0.25
0.41

0.49
0.55
0.39
0.50 0.42

0.35
0.28
-0.32
-0.25
-0.35
0.79

0.40
0.59

0.61
0.60

0.28
-0.26
0.27

-0.37
-0.30
-0.41
     Similarly, the 10-minute demand was modelled as a function of chlorine
dosage and pH also.  The model explained 67 percent of the total variation,
with an error mean square of 0.0155 and a model F value of 42.81.  The model
is

     D10 = -1.5820 + 0.5504 CL2 + 0.1627 pH.

     These models are consistent with what would be expected and has been
observed in Phases II and III.  Again, a note of caution on the models--
since they are based on data gathered under two extremely different sets
of conditions, they are to be used as a point of reference and discussion
only.
Water Quality Parameters

     The importance of water quality to a successful chlorine minimization/
optimization study was recognized from the onset.   However, identifying the
significant water quality parameters during Phases I and II was extremely
difficult due to the large variability induced by the faulty chlorinator.
Only the extremely dominant factors could be identified in that situation.
Phase III data, using the new chlorinator, allowed identification of signi-
ficant water quality parameters.  Particular ones have been mentioned
earlier in this report where they had an effect on an item of interest.
This section will take a more general overview.

     Primarily due to the Phase III data, it has become apparent that the
nitrogen compounds are directly involved with the chlorine chemistry.  They
are highly intercorrelated with each other and statistically, for a given
analysis or model, one may be slightly more efficient than another.  Alka-
linity, conductivity, and total suspended solids are other water quality
                                85

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parameters affecting the chlorination mechanism.  Surprisingly, pH does not
show up often as being a significant factor.  This may be due to its being
highly correlated  (negatively) with ammonia, but it is still surprising.
The formation of byproducts which may "mask" the instrument detection of
the true levels of free and total residual chlorine is directly dependent
on the levels of the water quality parameters.

     In order for  a chlorine minimization program to succeed, these parame-
ters must be monitored and their effects estimated since they affect the
levels of FRC in the system and the ability of the instrumentation to
accurately detect  the FRC and TRC concentrations in the system.


Potential Lower Limits for Chlorination at John Sevier Steam Plant

     The data from Phases I, II, and III have indicated that lower feed
rates could be effective in maintaining adequate condenser performance.
Based on a detailed examination of the data from all three phases, with
particular emphasis on Phase III, potential lower limits of chlorine feed
have been estimated for different ranges of inlet water temperature  (see
Table 22).  These  feed rates should result  in an estimated average outlet
FRC of 0.2 mg/1 or less, which in turn would  result in zero FRC being
detected at the point of compliance.  Thus, since the present standard  is
a 0.2 mg/1 average FRC concentration, the feed  rates may be set at some
level above these  lower limits and still produce a chlorine level within
compliance limits.  Based on Phase III data in  fact, the recommended
chlorination  scheme met all standards at the  point of compliance with no
loss in condenser  performance noted.  So there  appears to be no problem
in meeting the present compliance limits.


   TABLE 22.  ESTIMATED LOWER LIMITS OF FEED  RATES FOR CHLORINATION


     Inlet Water Temperature            Feed  Rates in Lbs/24 Hours

           <60°F                                   1500
           60-75°F                                  2000
           >75°F                                   2500

     Again,  these  are suggested  lower  limits  which should be approached
 in  an  evolutionary operation with careful  monitoring  of  condenser
performance  and the  chlorine  residual  behavior.   It  is possible  that
 somewhere  between  the present chlorination scheme  and these  estimated
 lower  limits, there  is a  range of values  of feed rates beneath which
 condenser  performance could be adversely  affected.

      Justification for the recommended chlorine feed  rates  in  Table 22
 is  found  in the following scenario.
                                    86

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     Table 23, which is in two parts, displays the FRC at the condenser
inlet and outlet from Phase III when the recommended chlorination scheme
was being followed and when it wasn't.  Following the recommended chlori-
nation scheme resulted in an average 0.28 mg/1 FRC at the condenser inlet
and 0.10 mg/1 FRC at the condenser outlet.  The minimum FRC at the inlet
was 0.17 rag/1 while the minimum outlet FRC was 0.05 mg/1.  Based on a 0.1
to 0.2 mg/1 of FRC at the condenser outlet as being necessary to maintain
condenser performance for inlet water temperatures less than 55°F a feed
rate of <1500 lbs/24 hours appears reasonable.  For 55°-60°F, a feed rate
of 1500-1800 lbs/24 hours looks achievable.  Part B of the table indicates
that a 2500 lbs/24 hours feed rate and a 3500 lbs/24 hours at inlet water
temperatures of 50°F and 59.9°F, respectively, are too high since the
average FRC at the inlet was 0.60 mg/1 and at the outlet 0.46 mg/1.
          TABLE 23.  LOW INLET WATER TEMPERATURE CHLORINATION
                             TEMPERATURE <60°F.
                       <2000 LBS/24 HOURS RECOMMENDED
IWT

37.4
37.4
53.6
56.6
         A.   Following Chlorination Scheme


  Date      Unit    Feed
2/3/78
2/3/78
3/24/78
3/24/78
                    FRC At
                Condenser Inlet
3
4
2
4
1500
1500
1500
1500

Means =
.30
.37
.29
.17

.28
     FRC At
Condenser Outlet

      .05
      .13
      .14
      .07

      .10
               B.  Not Following Chlorination Scheme
59.0
59.0
59.9
59.9
10/17/78
10/17/78
5/16/78
5/16/78
1
2
2
3
2500
2500
3500
3500

Means =
.51
.66
.25
.96

.60
      .39
      .61
      .19
      .66

      .46
     Table 24 summarizes the medium inlet water temperature chlorination
scheme, which was set up as being between 60°F and 68°F.  Average FRC at
the inlet was 0.20 mg/1 while an average outlet of 0.09 mg/1 of FRC
occurred.  For inlet water temperatures of 60°-65°F, a lower limit in
the range of 1800-2000 seems possible while a feed rate of 2000 lbs/24
hours seems necessary in the 65°F and warmer range.
                                    87

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        TABLE 24.   MEDIUM INLET WATER  TEMPERATURE CHLORINATION
    60°F < TEMPERATURE  <  68°F.   2000-2500  LBS/24 HOURS  RECOMMENDED
                       Following Chlorinatiori Scheme
IWT
Date
Unit
62.6
62.6
62.6
66.2
66.2
66.2
4/13/78
4/13/78
4/13/78
10/3/78
10/3/78
10/3/78
2
4
3
1
3
4
  Feed

  1500
  1500
  2500
  2500
  2500
  2500

Means =
     FRC At
Condenser Inlet

      .25
      .18
      .24
      .16
      .17
      .20

      .20
     FRC At
Condenser Outlet

      .06
      .04
      .05
      .12
      .15
      .13

      .09
     Table 25, Part A, shows a high inlet water temperature (>68°F)  with
a feed rate of 2500 lbs/24 hours.   As the temperature of the inlet water
increases, the FRC at the condenser inlet and outlet decrease.   Part B,
in conjunction with Table 24, Part C, indicates that in the range of
65°-70°F a feed rate of 2000-2300 lbs/24 hours may maintain adequate
condenser performance.

     Table 25, Part B, shows a feed rate of 3000-3500 lbs/24 hours
at the high inlet water temperatures.  In the range of 70°-75°F, feed
rates in the range of 2300-2500 lbs/24 hours appear possible based
on Parts A and B of Table 25.  From 75°F and up, 2500 Ibs or more
appear necessary.
                                88

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         TABLE 25.   HIGH INLET WATER TEMPERATURE CHLORINATION
          TEMPERATURE >68°F.   2500-3500 LBS/HOURS RECOMMENDED
                           A.  Feed = 2500
IWT
Date
Unit
Feed
69.8
69.8
73.4
73.4
73.4
73.4
73.4
73.4
73.4
75.2
75.2
75.2
75.2
75.2
75.2
75.2
77.0
77.0
77.0
9/19/78
9/19/78
8/02/78
8/02/78
8/02/78
8/02/78
8/29/78
8/29/78
8/29/78
7/18/78
7/18/78
8/08/78
9/06/78
9/06/78
9/06/78
9/06/78
7/25/78
7/25/78
7/25/78
2
3
1
2
3
4
2
3
4
2
4
4
1
2
3
4
2
3
4
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
     FRC At
Condenser Inlet

      .43
      .41
      .19
      .31
      .42
      .43
      .32
      .44
      .43
      .15
      .10
      .11
      .18
      .23
      .23
      .28
      .21
      .18
      .20
     FRC At
Condenser Outlet

      .37
      .37
      .16
      .26
      .31
      .38
      .19
      .41
      .38
      .10
      .09
      .07
      .17
      .19
      .20
      .26
      .17
      .15
      .18
                        B.  Feed = 3000-3500
IWT
Date
Unit
Feed
68.9
68.9
68.9
75.2
75.2
75.2
75.2
75.2
75.2
75.2
6/06/78
6/06/78
6/06/78
6/21/78
6/21/78
6/21/78
6/27/78
6/27/78
6/27/78
6/27/78
1
2
3
2
3
4
1
2
3
4
3500
3500
3500
3000
3000
3000
3000
3000
3000
3000
     FRC At
Condenser Inlet

       .55
       .68
       .66
       .33
       .45
       .40
       .49
       .69
       .59
       .62
     FRC At
Condenser Outlet

       .42
       .30
       .37
       .32
       .41
       .39
       .25
       .34
       .34
       .29
                                89

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                               SECTION 8

                         CHLORINATED ORGANICS
Introduction

     The Environmental Protection Agency (EPA)  has conducted tests  for
chlorinated organics at many major water treatment plants across the
country.  The resulting data led to the inclusion of many chlorinated
organics on the priority pollutant list.  Since then,  many of these
compounds have been shown to be carcinogenic to humans.

     It has been assumed that these compounds are formed as a direct
result of the chlorination process used by the water treatment plants.
It is also assumed that these compounds are formed by the chlorination
process used to reduce biofouling in the cooling water systems of fossil
fuel and nuclear power plants.  The power industry will have to comply
with any limits on these compounds issued by EPA in their final criteria
documents or in future criteria.  Since many states having the authority
to issue NPDES permits have a tendency to use these criteria as effluent
guidelines and there are still questions regarding these compounds  in
chlorinated cooling water systems, it is imperative that uncertainties
regarding the formation of these compounds in chlorinated cooling water
systems be reduced.

     As a result of EPA's tests, TVA examined the magnitude of chlorinated
organics produced in a once-through cooling system.  This was accomplished
by defining the scope to determine:  (1) the concentration of specific
chlorinated organics that exist in the plants cooling water source; (2)
compounds produced in the chlorination process and discharged by the plant;
and  ,*) the relationship of compounds formed in the process to water quality.

     To achieve these goals, field sampling and laboratory analysis of speci-
..  c chlorinated organics taken from the priority pollutant list (see Table 26)
were performed.  This data enables TVA to determine if present chlorination
practice is producing chlorinated organic priority pollutants above the con-
centrations defined in the draft water quality criterion documents published
for review by EPA in 1978 and 1979.
Experimental Procedure

     It was our intention to characterize the plant's condenser cooling
water system for volatile and semivolatile chlorinated organics.  This was
accomplished by collecting water from the following points:  intake, con-
denser inlet, and condenser outlet.  The intake samples helped to determine
what compounds and their concentrations are present before entering the plant.
The inlet and outlet samples helped to determine what specific chlorinate
organic compounds and their concentrations are being produced by the
chlorination process of the plant.
                                90

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                  TABLE 26.  PRIORITY POLLUTANT LIST*
 1.   Chlorobenzene
 2.   1, 2, 4 - Trichlorobenzene
 3.   Hexachlorobenzene                          Chlorinated  Benzenes
 4.   Tetrachlorobenzene
 5.   Pentachlorobenzene
 6.   1, 2 - Dichlorobenzene
 7.   1, 3 - Dichlorobenzene                     Dichlorobenzenes
 8.   1, 4 - Dichlorobenzene
 9.   1, 2 - Dichloroethane
10.   1, 1, 1 - Trichloroethane
11.   Hexachloroethane
12.   1, 1 - Dichloroethane                      Chlorinated  Ethanes
13.   1, 1, 2 - Trichloroethane
14.   1, 1, 2, 2 - Tetrachloroethane
15.   Chloroethane
16.   Bis  (Chloromethyl) Ether
17.   Bis  (2-Chloroethyl) Ether                  Chloroalkyl  Ethers
18.   2-Chloroethyl Vinyl Ether (mixed)
19.   2-Chloronaphthalene
20.   1, 1 - Dichloroethylene                    Dichloroethylenes
21.   1, 2 - Trans-Dichloroethylene
22.   Tetrachloroethylene
23.   1, 2 - Dichloropropane
24.   1, 3 - Dichloropropylene (1, 2 Dichloropropene)
25.   2, 4, 6 - Trichlorophenol
26.   2, 4 - Dichlorophenol
27.   2 - Chlorophenol
28.   3 - Chlorophenol
29.   4 - Chlorophenol
30.   Trichlorophenol                            Chlorinated  Phenols
31.   Tetrachlorophenol
32.   Pentachlorophenol
33.   Dichlorophenol
34.   Chloroform
35.   Methylene Chloride
36.   Methyl Chloride
37.   Methyl Bromide
38.   Bromoform                                  Halomethanes
39.   Dichlorobromomethane
40.   Trichlorofluoromethane
41.   Dichlorodifluoromethane
42.   Chlorodibromomethane
43.   Bromodichloromethane
44.   Carbon Tetrachloride
45.   Mono-Chlorocresols
46.   Di-Chlorocresols
47.   Tri-Chlorocresols
48.   Tetra-Chlorocresols
"-Compiled from the 129 List of EPA.

                                91

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     The chlorination process is a major factor contributing to the forma-
tion of chlorinated organics.  Therefore, samples were taken during the
chlorination cycle to determine:  (1) if the formation is instantaneous
or if there is a time interval before the formation begins; and (2) what
compounds and their concentrations are formed.  The sampling schedule
(see Table 27) was determined based on a 20-minute chlorination cycle.
                     TABLE 27.  SAMPLING SCHEDULE


     Intake              - Before chlorination cycle

     Condenser Inlet     - 8 minutes into chlorination cycle

     Condenser Outlet    - 8 minutes into chlorination cycle

     Condenser Outlet    - 16 minutes into chlorination cycle

     Condenser Outlet    - 5 minutes after chlorination cycle has ended

     Intake              - After chlorination cycle
     All samples were collected and immediately cooled to 4°C by packing
them in ice.  The samples were transported to the labroatory for analysis.

     The presampling preparation and sampling procedures were the techni-
ques set down by the U.S. Environmental Protection Agency, Environmental
Monitoring and Support Laboratory, Cincinnati, Ohio,15 and the TVA Office
of Natural Resources, Laboratory Branch.
Conclusions and Recommendations

     Based on the data gathered in this study, the following conclusions
and recommendations are presented:
Conclusions--

     1.   Chlorinated organics were found at the condenser inlet and
          outlet in measurable levels.  The largest single measurement
          was less than 10 pg/1.

          The following compounds were identified:  chloroform, bromodi-
          chloromethane, and dibromochloromethane.  On the average, these
          compounds were measured at 5.7 M8/1 chloroform, 2.4 |Jg/l bromo-
          dichloromethane, and 0.83 (Jg/1 for dibromochloromethane.

     2.   Chlorine dosage appears to be directly related to the level of
          chloroform concentration and dibromochloromethane concentrations
          observed.  Bromodichloromethane formation does not appear to be
          as strongly influenced by the chlorine dosage.
                                92

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     3.   While chlorine dosage appears to be the nicu.n driving force in
          the formation of chloroform and dibromochloromethane, the pos-
          siblity of a secondary reaction between the two compounds appears
          likely.  This factor should be considered in future studies.

     4.   Other factors, which could not be identified with the data at
          hand, also influenced the formation of chlorinated organics.  It
          is suspected that some of these factors are pH, water temperature,
          water quality, organic precursors, amino acids, and time.  These
          factors will be studied in future projects.

     5.   The formation of dibromochloromethane appears to occur after
          chloroform and bromodichloromethane formation.
Recommendations

     A more intense study should be performed on chlorinated organics.
This study should focus on the relationship of water quality, organic
precursors and amino acids to chlorinated organics.
Discussion

     This section will be divided into three parts:  (a) chloroform,
(b) bromodichloromethane, and (c) dibromochloromethane.
Chloroform--

     The formation of chloroform appears to be instantaneous.  This com-
pound was detected at the condenser inlet shortly after chlorination began.
The largest average chloroform concentration occurred five minutes into the
chlorination cycle at the condenser inlet and averaged 5.70 (Jg/1.  At the
condenser outlet, 8 and 16 minutes into the chlorination cycle, average
chloroform concentrations of 5.67 (Jg/1 occurred.  The largest observed
chloroform concentration was 9.3 (Jg/1 at the condenser inlet on November 15,
1978, and the smallest was below detection limits at the condenser inlet
on November 1, 1978.  Table 28 summarizes these results.  Chloroform was
not detected in the unchlorinated raw river water.
                                93

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              TABLE 28.   CHLOROFORM CONCENTRATIONS (ng/1)
             Condenser Inlet      Condenser Outlet      Condenser Outlet
  Date    5 minutes into Cycle  8 Minutes into Cycle  16 Minutes into Cycle

11/01/78          <1.0                   7.1                   7.1
10/03/78           3.2                   4.0                   3.9
01/09/79           3.3                   7.3                   6.5
08/29/78           4.8                   5.4                   5.2
11/29/78           4.9                   5.5                   5.2
01/23/79           8.7                   5.9                   5.4
11/15/78           9.3                   8.7                   8.4

07/25/78            -                    3.8                   4.1
09/19/78            -                    3.2                   5.2

     Average       5.70                  5.67                  5.67


     There was a definite relationship between the chlorine dosage (mg/1)
and the chloroform concentration.  The average change in chloroform in [Jg/1
in response to a change in chlorine dosage in mg/1 was approximately five
to one at the condenser outlet eight minutes into the chlorination cycle
and three to one 16 minutes into the chlorination cycle.  For example, if
the chlorine dosage increased 0.2 mg/1, then the chloroform concentration
eight minutes into the cycle increased 1.0 pg/1 at the condenser outlet
and 0.6 |Jg/l 16 minutes into the cycle.  Due to the large variability in
the data, these ratios must be regarded with caution.  Also, the large
variability associated with the levels of chlorine dosage indicate that
other factors are affecting the chloroform concentration.  It is suspected,
although collaborative data were not available, that pH, water temperature
and/or other constituents in the cooling water are the source of this
variability.

     Based on the data collected, chlorine dosage was not the dominant
factor in the formation of chloroform at the condenser inlet.  This is
not to say chlorine dosage does not affect chloroform formation at the
condenser inlet; but it is probably equivalent in magnitude to other
factors such as pH, water quality, temperature and time.

     The concentration of bromodichloromethane was compared to the
chloroform concentration.  In general, the amount of bromodichloro-
methane formed averaged approximately 38-42 percent of the chloroform
concentration in |Jg/l.  Table 29 summarizes the data.

     Table 30 presents the ratio of chloroform concentration to
dibromochloromethane.  One noticable feature was the increase in dibro-
mochloromethane after the chlorine pulse passed through the system.
This indicated that the development of dibromochloromethane lags behind
the formation of chloroform and bromodichloromethane.
                                94

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       TABLE 29.   CHLOROFORM (CHC13) AND BROMODICHLOROMETHANE (CHCl2Br)
                           FORMATION  (|Jg/l)
  Date


11/01/78
12/03/78
01/09/79
08/29/78
11/29/78
01/23/79
11/15/78
07/25/78
09/19/78

AVERAGE
             Condenser Inlet         Condenser Outlet      Condenser Outlet
           5 Minutes  into  Cycle   8 Minutes  into Cycle  16 Minutes into Cycle
CHC13
<1.0
3.2
3.3
4.8
4.9
8.7
9.3
CHCl2Br Ratio1
<0.2 <0.20
1.7 0.53
1.7 0.52
1.2 0.25
3.2 0.65
<0.2 <0.02
4.2 0.45
            5.70   2.40   0.42
CHC13
7.1
4.0
7.3
5.4
5.5
5.9
8.7
3.8
3.2
5.67
CHCL2Br
3.8
2.1
1.1
1.4
3.5
1.0
4.6
1.3
1.0
2.20
Ratio1
0.54
0.53
0.15
0.26
0.64
0.17
0.53
0.34
0.31
0.39
CHC13
7.1
3.9
6.5
5.2
5.2
5.4
8.4
4.1
5.2
5.67
CHCl2Br
3.3
2.0
1.0
1.4
3.4
0.9
4.4
1.4
1.6
2.16
Ratio1
0.4
0.5
0.15
0.25
0.65
0.17
0.52
0.34
0.31
0.38
 iRatio = CHCl2Br/CHCl3
     TABLE 30.   CHLOROFORM (CHC13)  AND DIBROMOCHLOROMETHANE (CHClBr2)
                            FORMATION ((Jg/1)
              Condenser Inlet       Condenser Outlet      Condenser Outlet
            5  Minutes into Cycle   8  Minutes  into Cycle  16 Minutes into Cycle
   Date     CHClo  CHClBr,  Ratio1
 11/01/78
 12/03/78
 01/09/79
 08/29/78
 11/29/78
 01/23/79
 11/15/78
 07/25/78
 09/19/78

 AVERAGE
           3.2
           3.3
           4.8
           4.9
           8.7
           9.3
<0.2
 0.7
<0.2
 0.2
 1.1
 0.2
 1.3
<0.20
 0.22
<0.06
 0.04
 0.22
 0.02
 0.14
           5.70   0.70   0.12
CHC13
7.1
4.0
7.3
5.4
5.5
5.9
8.7
3.8
3.2
5.67
CHCLBr2
1.1
0.8
1.7
0.3
1.2
0.3
1.5
0.3
0.2
0.82
Ratio1
0.15
0.20
0.23
0.06
0.22
0.05
0.17
0.08
0.06
0.14
CHC13
7.1
3.9
6.5
5.2
5.2
5.4
8.4
4.1
5.2
5.67
CHClBr2
0.9
0.6
1.7
0.2
1.3
<0.2
1.4
0.3
0.2
0.83
Ratio1
0.15
0.15
0.26
0.04
0.25
<0.04
0.17
0.07
0.04
0.15
iRatio = CHClBr2/CHCl3

     As can be seen,  chloroform  is  the most  abundant priority pollutant
produced in the cooling  water  system during  chlorination.  In future studies
an attempt will be made  to  identify the  other variables involved in the
formation of chloroform.
                                 95

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            Bromodichloromethane—
                 Bromodichloromethane was the second most abundant priority pollutant
            produced in the cooling water system during chlorination.  The largest
            average bromodichloromethane concentration occurred at the condenser inlet
            five minutes into the chlorination cycle and averaged 2.40 pg/1.  The average
            concentrations at the condenser outlet 8 and 16minutes into the chlorina-
            tion cycle were 2.20 pg/1 and 2.16 |Jg/l, repectively.  Table 31 summarizes
            these results.

                     TABLE 31.  BROMODICHLOROMETHANE CONCENTRATIONS (|Jg/l)

Date
11/01/78
11/23/79
09/29/78
10/03/78
01/09/78
00/29/78
11/15/78
11/25/78
09/19/78
Condenser Inlet
5 Minutes into Cycle
<0.2
<0.2
1.2
1.7
1.7
3.2
4.2
-
-
Condenser Outlet
8 Minutes into Cycle
3.8
1.0
1.4
2.1
1.1
3.5
4.6
1.3
1.0
Condenser Outlet
16 Minutes into Cycle
3.3
0.9
1.4
2.0
1.0
3.4
4.4
1.4
1.6
            AVERAGE
                   2.40
                                  2.20
                                                    2.16
11/01/78
01/23/79
08/29/78
10/03/78
01/09/79
11/29/78
11/15/78
01/25/78
09/19/78

AVERAGE
                 The formation of bromodichloromethane and dibromochloromethane appear
            to be strongly related according to the data analysis.  The dibromochloro-
            methane was approximately 28-32 percent of the concentration of bromodichlo-
            romethane.  This average was fairly stable at both the condenser inlet and
            outlet.  Table 32 summarizes this data.

              TABLE 32.  BROMODICHLOROMETHANE (CHCl2Br) AND DIBROMOCHLOROMETHANE
                                (CHClBr2) FORMATION (|Jg/l)
              Condenser Inlet
            5 Minutes into Cycle
CHCl2Br
<0.2
<0.2
1.2
1.7
1.7
3.2
4.2
CHClBr2
<0.2
0.2
0.2
0.7
<0.2
1.1
1.3
Ratio1
<1.00
>0.20
0.17
0.41
<0.12
0.34
0.31
2.40
0.70
0.32
                           Condenser Outlet
                         8 Minutes Into Cycle
CHCl2Br
3.8
1.0
1.4
2.1
1.1
3.5
4.6
1.3
1.0
2-20
CHClBr2
1.1
0.3
0.3
0.8
1.7
1.2
1.5
0.3
0.2
0.82
Ratio1
0.29
0.33
0.21
0.38
1.55
0.34
0.33
0.23
0.20
0.30
JRatio = CHClBr2/CHCl2Br
2Average ratio does not include 1/9/79 data
                                             Condenser Outlet
                                           16 Minutes into Cycle
CHCl2Br
3.3
0.9
1.4
2.0
1.0
3.4
4.4
1.4
1.6
2.16
CHClBr2
0.9
<0.2
0.2
0.6
1.7
1.3
1.4
0.3
0.2
0.83
Ratio1
0.27
<0.2
0.14
0.3
1.7
0.38
0.32
0.21
0.13
0.28
                                            96

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     The strong relationship between bromodichloromethane and dibromochloro-
methane may be due to each being strongly related to other factors such as
chlorine dosage, water temperature, water quality, pH, and time.  But,
collaborative data were not available.
Dibromochloromethane--

     Table 33  summarizes  the  occurrence of dibromochloromethane.  The
largest average  dibromochloromethane  concentration was 0.83 pg/1 occurring
at the condenser outlet 16 minutes into the chlorination cycle.


         TABLE 33.   DIBROMOCHLOROMETHANE CONCENTRATIONS (|Jg/l)

             Condenser  Inlet       Condenser Outlet      Condenser Outlet
  Date    5  Minutes  into  Cycle   8 Minutes into Cycle  16 Minutes into Cycle

11/01/78          <0.2                   1.1                   0.9
01/09/79          <0.2                   1.7                   1.7
08/20/78           0.2                   0.3                   0.2
01/23/77           0.2                   0.3                  <0.2
10/03/78           0.7                   0.8                   0.6
11/29/78           1.1                   1.2                   1.3
11/15/78           1.3                   1.5                   1.4
07/25/78           -                   0.3                   0.3
09/19/78           -                   0.2                   0.2

AVERAGE            0.70                  0.82                  0.83
      There was  a  definite  relationship between the chlorine dosage (mg/1)
 and  the  dibromochloromethane  concentration.  However, variability of the
 data around  this  relationship indicated that other factors were also having
 an effect on the  formation of dibromochloromethane.

      These three  compounds have been  identified in the cooling water
 systems  during  chlorination.   Samples were  collected after chlorination
 had  ended and none  of these compounds were  identified.  At the low con-
 centration levels of these compounds, they  do not appear to pose a problem
 to the receiving  stream.
                                 97

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                               SECTION 9

                CONDENSER PERFORMANCE SENSITIVITY STUDY
Introduction

     In Section 4 the calculation of condenser performance as formulated
by the Heat Exchange Institute (HEI) and the American Society of Mechanical
Engineers (ASME) was discussed.  This method is a steam-side calculation.
TVA has developed a method of calculating the condenser performance by
closing the heat balance on the water side of the condenser.  While this
new method is much easier to use, it still contains many of the same
variables which effect the steam-side calculations.  In addition, this
new method should only be used for a "quick" check on condenser performance.
The HEI and ASME method should still be used for reporting condenser per-
formance.  While this new method was not used during the study at John
Sevier, it did support the relationship of inlet water temperature to con-
denser performance developed in the statistical analysis.


Equation Derivation

     Condenser performance, otherwise known as the apparent cleanliness
factor (ACF), is the relationship of the measured heat transfer coefficients
(HTC (U)) of a used tube to a new tube.


          ACF = ^o                                                    (1)
                U
                 n

     Measured HTC =                                                   (2)
          where:      q = condenser duty
                    CSA = condenser surface area
                      k = design correction factor
                   LMTD = logarithmic mean temperature difference
                              AT
                   LMTD = 	—	
                                s1                                  (3)
          then:  HTC = U = C-y/velocity where C depends on tube diameter.
                 For a 7/8- to 1-inch tube diameter, C=263.

          therefore:
               ACF = CSA . LMTD • k . U                               (4)
                                98

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          where:            AT
                DfflJ=log  V1'
               t£ = outlet water temperature
               ti = inlet water temperature
               t  s inlet steam temperature, corresponding to the steam
                s   pressure (1.2263 - 0.002067 tt)


               * = —                                                (5)
                   100
                    for 40° < ta < 85°F
                    1 gpm = 0.002228 ft3 /sec = 500 Ib/hr              (6)

Using equation 6, q = 500 • AT • cooling water flow                   (7)

                             !  -      q     0.002228
Using equation 6, the tube velocity = c<5g^ x ^x x 500                 (8)
          where:  CCSA = condenser cross-section area

     By substituting equations 5, 7, and 8 into equation 4, the apparent
cleanliness factor becomes:
        500     VCCSA                     t -t.
                                            >  i
ACF =  12.4140 x k x CSA x CCW flow x log  -
                                        6 Vtz                       (9)

This equation can be simplified to the following:
ACF = 40.277 x ^wa * CCW *    -e  ^-ug                               (10)
                      k x CSA

     Therefore,  for a given condenser, it can be observed that the inlet
water temperature  can alter the ACF.  Figure 12 depicts the trend of ACF
vs. inlet water  temperature.

     The design  correction factor, k, was modeled based on the values
obtained from the  TVA computer  program of the HEI calculation.  The
equation developed was:

          log k  =  (1.2263 - 0.002067 ti) log tt - log  100             (11)
             e                              e       °e

          where:   tj = 40°F < t!  < 5°F

The correlation  coefficient calculated using the HEI calculation versus
equation 11 is 0.999.  A graph  of k versus  inlet water temperature may
be found in Figure 13.  The design correction  factor is 1 at  70°F inlet
                                 99

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water temperature.  Therefore, the ACF will best measure tube fouling at
70°F.  At other temperatures, the ACF measures both the fouling of the
tubes and the inherent change of ACF with inlet water temperature.

     Looking at Figure 12, it can be seen that at 85°F inlet water tem-
perature the ACF is 0.8 rather than 0.85 at 70°F.  This relationship is
solely due to inlet water temperature.  Conversely, at 60°F the ACF is
approximately 0.9.  Again, this relationship is solely due to inlet water
temperature.  This analysis confirms the statistical analysis previously
performed and shows a linear estimate of a 3°F change in inlet water tem-
perature results in a 1.2 percentage point change in ACF.  The previous
statistical analysis reported a 1 percentage point change in ACF for a
3°F change in inlet water temperature.

     The model for ACF has been programmed in BASIC and is routinely run
on a Tektronix 4050 series computer.
                                100

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A
C
F
       I .3

      1 .25

       1 .2

      1 . 15
1 .05

   1

0.95

 0.9

0.85'

 0.8'

0.75'
       0.7
          35
                    50
55
60
65
70
75
80
85
90
                        INLET WATER  TEMPERATURE
    Figure  12.   Apparent  c 1 ean I i ness 'Factor vs.  inlet water  temperature

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 1.1





1 .05






   1






0.95






 0.9






0.85






 0.8






0.75






 0.7






0.65
    35   40    45   50    55    60    65    70    75    80    85    90




                  INLET WATER TEMPERATURE




Figure 13.   Design correction factor vs.  inlet water temperature

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                              REFERENCES
 1.  Heat Exchange Institute.  Standards for Steam Surface Condensers.
     Sixth edition, New York, 1970.

 2.  The American Society of Mechanical Engineers.  ASME Power Test Codes
     for Steam Condensing Apparatus.  1955.

 3-  White, George Clifford.  Handbook of Chlorination, Van Nostrand Reinhold
     Company, New York, NY, 1972.

 4.  Johnson, J. D.,  "Polluted Cooling Waters:  Their Chemical Composi-
     tion and Its Effects on Chlorine Demand and Residual Oxidant Measure-
     ments," a proposal prepared for the Tennessee Valley Authority,
     November 1979.

 5.  Johnson, J. D.,  "Organic Nitrogen and Chlorination in Low-Salinity
     Cooling Waters," a report prepared for the Tennessee Valley Authority,
     July 1979.

 6.  Characklis, W. G., Turlear, M. G., Stathopoulos, N., "Fundamental
     Considerations in Biofouling Control," presented at the Annual Meeting
     of the Cooling Tower Institute.  January 1980.

 7.  Manabe, Ronald M., "Measurement of Residual Chlorine Levels in Cooling
     Waters—Amperometric Method," August 1974.

 8.  Ram, N. M., and Morris, J. C., "Environmental Significance of Nitrogen
     Organic Compounds in Aquatic Sources," presented at the third confer-
     ence on the Environmental Impact of Water Chlorination, Colorado
     Springs,  Colorado,  (1979).

 9.  Ram,  N. M., and Morris, J. C., "Identification of Organic Compounds
     in Aquatic  Sources  by Stopped-Flow Spectral Scanning Techniques,"
     presented at the third conference on the Environmental Impact of
     Water Chlorination, Colorado Springs, Colorado, (1979).

10.  Wajon,  J.  E., and Morris, J. C., "The Analysis of Free Chlorine in
     the Presence of Nitrogenous Organic Compounds," presented before
     the Division of Environmental Chemistry, ACS, Anaheim, CA, March
     1978.

11.  Saunier,  B. M.,  and Selleck, R. E., "The Kinetics of Breakpoint Chlori-
     nation in Continuous Flow Systems," J.A.W.A., March 1979.

12.  UWAG, EEI,  NRECA, "Collaborative Test Results for Chlorine Analysis
     by Amperometric Titration," March 1979.

13.  Environmental Protection Agency.  Water Quality and Waste Treatment
     Requirements on the Upper Holston River.  EPA-TS-03-71-208-07, U.S.
     Environmental Protection Agency, Athens, Georgia, 1972.
                                103

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14.   American Public Health Association.   Standard Methods  for  the Exami-
     nation of Water and Wastewater.   Fourteenth edition, Washington,  DC,
     1971.

15.   U.S.  EPA, "Sampling and Analysis Procedures for Screening  of Indus-
     trial Effluents for Priority Pollutants," April 1977.

16.   Feber, Douglas, Taras, Michael J.,  "Studies on Chlorine  Demand
     Constants," Journal AWWA,  November  1951.

17.   Feber, Douglas, Taras, Michael J.,  "Chlorine Demand Constants of
     Detroit's Water Supply," Journal AWWA,  May 1950.

18.   Taras, Michael J.,  "Preliminary Studies on the Chlorine  Demand  of
     Specific Chemical  Compounds," Journal AWWA, May 1950.
                                104

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                 APPENDIX A




ANALYSIS OF PHASE II CHLORINATION STUDY DATA
                  105

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                               APPENDIX A
 I.    INTRODUCTION

      This  report documents  the  data  and  its analysis from the chlorine
 minimization/optimization project  which  was conducted at the John Sevier
 Steam Plant in compliance with  EPA effluent guidelines and National
 Pollutant  Discharge Elimination System (NPDES) permits.  Phase II,
 conducted  during the summer of  1977,  focused  on the factors affecting
 condenser  performance,  free and/or total residual chlorine consumption
 in the system, and the  relationship  between inlet water temperature and
 variables  associated with chlorine use such as turbine backpressure,
 total nitrogen,  total organic carbon, and chlorine demand.  Phase III,
 conducted  from October  1977 to  December  1978, focused on a verification
 of the Phase II  conclusions and provided further information concerning
 the relationships connected with lower levels of chlorination and associa-
 ted parameters,  such as inlet water  temperature, Kjeldahl nitrogen, turbine
 backpressure,  and pH.

      The objective of the analysis of the data was to broaden the under-
 standing of the  characteristics for  the  system affecting chlorine use
 while identifying more  precisely the operating conditions to maintain
 adequate condenser performance  with  low  concentrations of chlorine in
 the effluent.   The factors  affecting the interpretation of the statis-
 tical results  and the examination  of the results of the condenser
 performance, chlorine consumption, and chlorine in effluent analyses
 in terms of the  overall objective  are denoted below.

 A.    Significant Sources of Variation

      During the  analysis of the data, it became evident that significant
 sources of variation existed which affected the interpretations  and con-
 clusions drawn from the data.   The variability of the chlorinator, the
 inherent error in the measurement  technique of chlorine, and the varia-
 tion induced by  inlet water temperature  were  adjusted, if possible, or
 recognized and considered when  interpreting the results.

 B.    Some  Statistical Considerations

      Wherever  possible  considerable  cross-checking of estimates  such as
 means,  variances,  and standard  errors was done.  In order to have balance
 in  some of the analyses, some data points were not used but were included
 in  the  cross-checking.   Some of the  raw  data were obviously in error, such
 as  extremely negative chlorine  consumption in the system, and not used at
 all.

      For most  of the analyses,  the error mean square was fairly  consistent
 (after  adjusting for unequal sample  sizes)—usually about 0.02.

      The scheduled  test program for  Phase II included 20 test dates.  The
feed  rate was  4500  lbs/24 hours for May  through July , 3000 lbs/24 hours for
August,  and  2500 lbs/24 hours for  September.  As the raw data in Appendix B
indicate, some minor departures from  the schedule took place.  The frequency
and rate of  chlorine feed to each  condenser were as follows:

                                 106

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     Unit 1:  Twice per day for 1 hour each (control)
     Unit 2:  Twice per day for 30 minutes each
     Unit 3:  Three times per day for 20 minutes each
     Unit 4:  Six times per day for 10 minutes each

     This test schedule was designed so that the fixed feed rate for May
through July would allow estimation of time effects, frequency and duration
of chlorine feed rates.  The frequency and duration of feeds at the various
condensers allow a comparison of the effects of frequency and duration of
feed rates.  The August and September data allow estimation of the differences
in feed rates as compared with varying the other factors.

     Results indicated that adequate condenser performance could be main-
tained with low concentrations of chlorine in the effluent if the chlorine
feed is three times per day for 20 minutes each with approximately the
following feed rates for different levels of inlet water temperature and
assuming that there is no drastic change in seasonal chlorine demand:

(1)  2500 - 3000 lb/24 hours for inlet water temperatures of 68°F
     or more;

(2)  2000 - 2500 lb/24 hours for inlet water temperatures between
     60°F and 68°F; and

(3)  less than 2000 lb/24 hours for inlet water temperatures less
     than 60°F.

     In addition, on nine test dates outlet free and total residual
chlorine were measured by the DPD and amperometric methods.  These data
were gathered to allow a comparison of the two methods.

     The scheduled test program for Phase III was for 36 test dates.  The
feed rate was adjusted according to the inlet and outlet FRC concentrations,
inlet water temperature, chlorine demand, and condenser performance.

     Based on the Phase III analysis, some apparent contrasts were noted
when comparing the data with Phase II.  While the feed rates were run at
considerably lower levels in Phase III than in Phase II, the mean apparent
cleanliness factor (ACF) was slightly higher in spite of higher inlet
water temperatures.  While not significantly higher, this does reinforce
the justification for the chlorination scheme which maintains adequate
condenser performance at lower feed rates.  Another factor noted was
the significant decrease in experimental error in the data.  This was
probably due to the improved performance of the new chlorinator.

     As a result of the Phase III analysis, the following lower limits
of feed rate for various intervals of inlet water temperature might be
achievable:
                                107

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                               Table A-l

          FEED RATE  AS  A FUNCTION OF INLET WATER TEMPERATURE
                  Inlet  Water       Chlorine Feed Rate
                Temperature  (°F)         (Lbs/24 hrs-)


                     <60°F                  1500
                    60-75°F                 2000
                     >75°F                  2500
 These  values  should  be  approached cautiously in an evolutionary operation
 with careful  monitoring of condenser performance and the chlorine residual
 behavior.
 II.   CONDENSER  PERFORMANCE

 A.    Discussion

      Condenser  performance is measured by the apparent cleanliness factor
 (ACF)  as  calculated by  the Heat Exchange Institute.*  The main concern was
 the  effect  of different chlorination rates and frequency and duration of
 feed on the apparent  cleanliness factor.  Compounding the analysis problem
 was  inlet water temperature variation, which is related to the apparent
 cleanliness factor.   An analysis of covariance with inlet water temperature
 as the covariate was  performed.

      The  analysis of  condenser performance, adjusting for the effects of
 inlet  water temperature, assumed that the apparent cleanliness factor was a
 linear function of feedrate and "unit factor" with an interaction.  Although
 there  are many  other  factors which influence ACF, we are limiting these
 factors for statistical purposes.

      "Unit  factor" is the effect of frequency and duration of feed.  Since
 the  effects of  frequency and duration of feed were mixed or confounded with
 the  units,  special comparisons or contrasts of the unit means were made to
 estimate  the effects  of varying frequency and the duration of feed.
*This method of calculating the ACF is widely used throughout the  utility
 industry.  It must be carefully noted, however, that the ACF only approxi-
 mates the true condenser performance.  Thirty-seven variables are used in
 the steam-side calculation so it must not be construed as absolute.  Such
 variables as inlet water temperature, turbine back  pressure, gross genera-
 tion, condenser duty, and air leakage will greatly affect the results of
 this calculation.  For further explanation of ACF, please refer to Section 4
 and Appendix J.
                                    108

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B.   Phase II

     Table A-2 summarizes the analysis.  Note that feed rate, "unit
factor," and their interaction were significant.  Table A-3 presents the
adjusted ACF means.

                                TABLE A-2

                 ANALYSIS OF APPARENT CLEANLINESS FACTOR
              (AFTER ADJUSTING FOR INLET WATER TEMPERATURE)
Source
Feed Rate
Unit
Interaction
Inlet Water
Temperature
Error
Corrected Total
DF
1
3
3
1
15
23
Sum of
Squares
0.0091
0.0076
0.0039
0.0004
0.0018
0.0228
Mean
Square
0.0091
0.0025
0.0013
0.0004
0.0001

F Value
73.88*
20.53*
10.55*
3.49*


"'Significant
                                TABLE A-3

               MEAN VALUES OF APPARENT CLEANLINESS FACTOR
               AFTER ADJUSTING FOR INLET WATER TEMPERATURE
Feed Rate
(lb/24 hrs.)*
4,500
1,500

1
.7351
.6861
Unit
2
.7364
.7516

3
.7549
.7641

4
.7549
.7756
*This is only a relative feed rate.  The absolute FRC concentration
 is not constant from day to day at the inlet to the condenser due
 to changing levels of chlorine demand and cooling water flow.
                                109

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     Testing for interaction effects yielded a significant interaction
effect.  While it was smaller than the main effects, it did indicate
that the proper model was not additive in its effects.  Interpretation
of the interaction effect was difficult due to the effect of duration
of feed being completely confounded with the unit effects.  Examination
of the adjusted mean apparent cleanliness factors indicates that at the
lower feed rate, as the frequency of feed increases while the duration
is lowered, the response of condenser performance increases more
rapidly than the pure addition of feed rate and "unit factor."

     A comparison of the mean apparent cleanliness factors for each feed
rate was made to examine the means and the differences between them for
Units 3 and 4 combined.  Two considerations were made in choosing the
appropriate error mean square.  First, because an analysis of covariance
was carried out, an allowance for the sampling error of the regression
coefficient was made.  Secondly, the unequal sample sizes for the two feed
rates were factored in.  The comparison showed the lower feed rate had a
significantly higher apparent cleanliness factor.

     A comparison of the average apparent cleanliness factors for each
unit was made to determine the differences between units.  Comparisons
were made to determine the direction of change necessary in frequency
and duration of feed to increase condenser performance.  Estimating the
appropriate error mean square for the comparisons was simpler because
the sample size (six good data points) was equal for each unit.  To
evaluate the effects of varying frequency, the average of Units 1 and 2
(which had the same frequency) were contrasted with the means of Unit 3
and Unit 4, respectively.  The comparisons showed that Unit 3 and Unit 4
had significantly higher condenser performance than the average of Units 1
and 2.  The higher condenser performance of Units 3 and 4 was not solely
attributed to the change in frequency alone as there may have been unit
differences and duration of feed differences.  Since Units 1 and 2 had the
same frequency but different durations of feed, the response of condenser
performance was indicated by comparing Units I and 2.  The difference
between Units 1 and 2 condenser performance was significant, with the
lower interval of duration having significantly higher condenser per-
formance.  Units 3 and 4 were not significantly different from each
other, but were significantly higher than Units 1 or 2.

     Significantly better condenser performance was achieved by using a
lower feed rate more frequently with a shorter duration of feed than a
higher feed rate less frequently for longer durations of feed.  Units 3
and 4 were not significantly different from each other indicating that
either the combination of feeding three times a day for 20 minutes or 6
times a day for 10 minutes will result in adequate condenser performance.
                                110

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1.   Statistical Analysis

a.    Comparing Feed Rates, Adjusting for Inlet Water Temperature,  Similar
     Units

     Mean ACF for a feed rate of 4500 lbs/24 hours (adjusted for inlet
water temperature) based on 8 data points = .7549.  Mean ACF for a feed
rate of 1500 lbs/24 hours (adjusted for inlet water temperature) based
on 4 data points = .7699.

Comparison = ..699 - .7549 = .0150
Error Mean Square of the Comparison = .0067
T = .0150/.0067 = 2.24

     This comparison is significant at the 0.10 level.

b.    Comparing Changes in Frequency and Duration of Feed


                              Adjusted for Inlet Water Temperature

  Unit 1 mean ACF =                          .7189
  Unit 2 mean ACF =                          .7414
  Unit 3 mean ACF =                          .7579
  Unit 4 mean ACF =                          .7618


(1)  Unit 3 versus the average of Units 1 and 2:

     Comparison = .7579 - ((.7189 + .74l4)/2) = .0278
     Error Mean Square of the Comparison = .0049
     T = .02787.0049 =5.67

     There is a 90 percent confidence that Unit 3 data are significantly
     different from those of Units 1 and 2.

(2)  Unit 4 versus the average of Units 1 and 2:

     Comparison = .7618 - ((.7189 + .74l4)/2) = .0317
     Error Mean Square of the Comparison = .0049
     T = .0317/.0049 = 6.46

     There is a 90 percent confidence that Unit 4 data are significantly
     different from those of Units 1 and 2.

(3)  Unit 2 versus Unit 1:

     Comparison = .7414 - .7189 = .0225
     Error Mean Square =  .0057
     T = .02257.0057 = 3.95

     There is a 90 percent confidence that Unit 2 data are significantly
     different from Unit  1 data.
                                Ill

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 (4)  Unit 4 versus Unit 3:

     Comparison =  .7618 -  .7579 =  .0039
     Error Mean Square =  .0057
     T =  .0039/.0057  = 0.68

     This comparison  is not  significant.

 (5)  Unit 4 versus Unit 2*

     Comparison =  .7618 -  .7414 =  .0204
     Error Mean Square =  .0057
     T =  .0204/.0057  = 3-58

     There  is  a 90 percent confidence  that Unit 4 data are significantly
     different from Unit  2 data.
 C.    Phase III

      The Phase  III  chlorination  study had an average apparent cleanliness
 factor (ACF)  of 77.   The  ACF  for the Phase II data was 74.  Given that the
 average inlet water temperature  for Phase II was 68°F and 61°F for Phase III,
 it  is easily  seen that the present chlorination scheme has not had a detre-
 mental effect on condenser performance as measured by ACF.  Since a 3° rise
 in  temperature  results in about  a 1 percent change in ACF, the two ACF's are
 equivalent (within  experimental  error) on a temperature-adjusted basis.


 D.    Turbine  Backpressure

 1.    Behavior After Tube  Cleaning

      There was  insufficient data from Phase III to realistically evalute if
 a drop in turbine backpressure occurred  consistantly after tube cleaning.

 2.    Relationship to Inlet Water Temperature

      A detailed analysis  has  conclusively identified the role of inlet
 water temperature and other factors to turbine backpressure and apparent
 cleanliness factors.   See Section 8 for  further details.
III. CHLORINE CONSUMPTION

A.  Discussion

     This section discusses the behavior of the system consumption of free
and total residual chlorine.  The system consumption was estimated by
*No comparison of Units 3 and 2 is necessary since there is no significant
 difference between Units 4 and 3.
                                 112

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subtracting the amount of chlorine at the outlet of the condenser from the
chlorine concentration at the intake.
B.   Phase II - System Consumption of Free and Total Residual Chlorine

1.   Fixed Feed Rate

     Data gathered for May, June, and July with the units operating at
a feed rate of 4500 lbs/24 hours allowed evaluation of the time and
operating conditions for a fixed feed rate.  For both free and total
residual chlorine, there was no significant difference in consumption
over the time period of the data.

     There was no significant correlation between FRC consumption and
inlet water temperature on any unit.  However, there was a statistically
significant negative correlation between TRC consumption and inlet water
temperature for units 2 and 3, and a nonsignificant positive correlation
between TRC consumption and inlet water temperature for units 1 and 4.
For units 2 and 3, TRC consumption tends to decrease as inlet water tem-
perature increases.  The correlations always had the same sign (either
both positive or both negative) for FRC and TRC consumption with inlet
water temperature on each unit.

     This negative relationship between inlet water temperature and TRC
consumption for Units 2 and 3 should be treated with caution until all
data have been analyzed.

     As Table A-4 indicates, reducing the duration of feed and increasing
the frequency of feed tends to increase chlorine consumption for the fixed
feed rate.  However, the difference between units was not significant for
either FRC or TRC consumption.
                               TABLE A-4

               MEANS OF FREE AND TOTAL RESIDUAL CHLORINE
                      CONSUMPTION (mg/1) BY UNIT
                    (FEED RATE = 4500 LBS/24 HOURS)
                                         Unit 1   Unit 2   Unit 3   Unit 4
Average Free Residual Chlorine Consumed
Average Total Residual Chlorine Consumed
2.15
1.48
2.36
1.57
2.30
1.64
2.43
1.72
2.   Fixed Duration of Feed

     Effects within units were used to make inferences about the
response of chlorine consumption to varying the feed rate and different
inlet water temperatures.  Each unit had a different duration of feed,
so the sources of variation affecting chlorine consumption for a given
                                    113

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unit were feed rate, time, inlet water temperature, and chlorine demand.
Chlorine demand can be assumed equal for all units.  The mean free
residual chlorine consumed in the system for each feed rate, time
interval, and unit is presented in Table A-5.

     With respect to the free residual chlorine consumption for fixed
duration of feed, there was a consistent trend for consumption to decline
as the feed rate declined.  Free residual chlorine consumption tended to
increase as inlet water temperature increased.  The FRC consumption
declined to about 1.02 mg/1 for inlet water temperatures of 60°F or less.

     Reliable data for total residual chlorine consumed in the system
was available for May, June, and July at a feed rate of 4500 lbs/24 hours.
Table A-6 displays the mean total residual chlorine consumed by data for
the different units.

                               TABLE A-5

           MEANS OF FREE RESIDUAL CHLORINE CONSUMED IN SYSTEM
                          IN mg/1 (SAMPLE SIZE)
Feed Rate
(lbs/24 hours)
4500


2500
1500
Date
May
June
July
Sept.
Oct/Nov
Unit 1
2.12(3)
2.17(4)
2.13(2)
1.26(2)
1.04(2)
Unit 2
2.67(1)
2.33(5)
2.28(2)
1.18(2)
0.98(2)
Unit 3
2.41(4)
2.29(5)
1.94(1)
1.33(2)
1.05(2)
Unit 4
2.45(3)
2.41(5)
2.44(2)
1.37(2)
1.03(2)
                                TABLE A-6

           MEANS OF TOTAL RESIDUAL CHLORINE CONSUMED IN SYSTEM
          IN mg/1 (SAMPLE SIZE) FEED RATE = 4500 LBS/24 HOURS
Date
May
June
July
Unit 1
1.41(2)
1.44(4)
1.63(2)
Unit 2
1.48(1)
1.60(5)
1.56(2)
Unit 3
1.95(2)
1.54(5)
1.51(1)
Unit 4
1.68(3)
1.72(5)
1.82(2)
                                   114

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3.  Varying Feed Rate, Frequency, and Duration of Feed

     Free residual chlorine consumed in the system is, as expected, most
responsive to feed rate.  As the feed rate is lowered, consumption is
lowered.  Table A-7 presents the analysis of variance table (ANOVA) for
the free residual chlorine consumption over all feed rates.
                                Table A-7

                FREE RESIDUAL CHLORINE CONSUMED IN SYSTEM
                             ALL FEED RATES
Factor
Feed Rate
Units
Interaction
Error
Total
df
2
3
6
41
52
Sum Sq
15.1487
0.0766
0.1517
2.9391
18.6273
MSQ F Calc.
7.5744 105.66
0.0255 0.36
0.0253 0.35
0.0717

Calculated
Sig. Level
.001
>.25
>.25


     The effect of frequency and duration of feed as identified by the
"unit factor" was not significant.  A test for interaction effects yielded
no significant interaction indicating that a single variable model was
essentially correct for free residual chlorine consumption.

     Total residual chlorine consumption in the system may have had a
marginal effect due to "unit factor."  The statistical evidence for this
effect is weak since the significance level is only 0.12.  Table A-8 shows
the analysis of variance table for the analysis.  Available data did not
allow quantitative analysis of varying feed rates.
                                   115

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                                Table A-8

              TOTAL RESIDUAL CHLORINE CONSUMED IN SYSTEM
                     FEED RATE = 4500 LBS/24 HOURS

                                 ANOVA

Factor
Time
Units
Error
Total
Calculated
df Sum Sq MSQ F Calc. Sig. Level
2
3
28
33
4. Statistical
a . ANOVA
Feed
Factor
Time
Units
Error
Total
Table
Rate of
df
2
3
31
36
0.0397 0.0199 .43 >.25
0.2929 0.0976 2.10 0.12 approx.
1.3023 0.0465
1.6361
Analysis
for Free Residual Chlorine Consumed in System with a
4500 Lbs/24 Hours
Calculated
Sum Sq MSQ F Calc. Sig. Level
0.0970 0.0485 0.57 >.25
0.4307 0.1436 1.68 >.15
2.6487 0.0854
3.1552
     Conclude time and units are not significant at the .10 level.


C.   Phase Ill—System Consumption of Free Residual Chlorine

1.   Constant Feed Rate

     The Phase III data did not contain an adequate number of data points
for a fixed feed rate and duration of feed to evaluate FRC consumption
with regard to time, inlet water temperature, or water quality parameters
                                116

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      2.   Varying Feed Rates and Durations of Feed

           An unbalanced analysis of variance (ANOVA) was conducted to examine
      the system consumption of FRC as a function of feed rate, frequency and
      duration of feed identified as "block," and inlet water temperature as a
      covariate.  As Table A-9 indicates, feed rate and block were significant
      factors.  Table A-10 shows the feed, block, and individual cell means
      which indicate that a feed rate of 3500 lbs/24 hours and block 1 (a fre-
      quency of two times/day for 30 minute durations) had a slightly higher
      FRC consumption than the remainder of the feed and block combinations.
      No factor could be identified as the cause of the high FRC consumptions
      for the two data points available.
                                Table A-9

                         FRC CONSUMED IN SYSTEM
                      UNBALANCED ANOVA OF CHLORINE DATA
DEPENDENT VARIABLE:
SOURCE
MODEL
ERROR
CORRECTED TOTAL

SOURCE

FEED
BLOCK
IWT
BLOCK*FEED
FRC-CON
  DF    SUM OF SQUARES
  12      0.82772190
  10      0.12146941
  22      0.94919130
  DF

   2
   3
   1
   6

  DF

   2
   3
   1
   6
 TYPE I SS

0.62361988
0.15952737
0.00060224
0.04397241

TYPE IV SS

0.14045049
0.13600001
0.00125059
0.04397241
                MEAN SQUARE
                0.06897682
                0.01214694
F VALUE

  25.67
   4.38
   0.05
   0.60

F VALUE

   5.78
   3.73
   0.10
   0.60
F VALUE
  5.68
 PR > F
 0.0049

 PR > F

 0.0001
 0.0326
 0.8283
 0.7230

 PR > F

 0.0215
 0.0492
 0.7549
 0.7230
                          R-SQUARE
                          0.872029
           In general, by adjusting the feed rate as a function of inlet water
      temperature as was done in Phase III, it would be expected that the system
      consumption of FRC would be fairly constant.  However, the model signifi-
      cance level of 0.01 in Table A-ll shows that variations in FRC consumption
      are probably not random fluctuations around a constant value.  The chlori-
      nation scheme is designed to meet the water and system demand and provide
      enough FRC to maintain adequate condenser performance.  Table A-ll presents
      the ANOVA for the significant factors affecting FRC consumption with inlet
      water temperature as a covariate, which is not significant.
                                         117

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                              Table A-10

            MEAN FREE RESIDUAL CHLORINE SYSTEM CONSUMPTION
              FEED

              2500
              3000
              3500
       N

       9
       7
       7
            MEAN
        FRC CONSUMED

         1.35666667
         1.47428571
         1.75000000
              BLOCK*

                1
                2
                3
                4
       N

       5
       9
       4
       5
            MEAN
        FRC CONSUMED

         1.69400000
         1.41666667
         1.55750000
         1.46600000
          BLOCK

             1
             1
             1
             2
             2
             2
             3
             3
             3
             4
             4
             4
FEED

2500
3000
3500
2500
3000
3500
2500
3000
3500
2500
3000
3500
N

1
2
2
5
2
2
1
2
1
2
1
2
    MEAN
FRC CONSUMED

 1.46000000
 1.60000000
 1.90500000
 1.29400000
   ,42000000
   .72000000
   .55000000
   .47500000
 1.73000000
 1.36500000
 1.33000000
 1.63500000
'"Block 1 is chlorinating 2 times/day for 30 minutes.
 Block 2 is chlorinating 3 times/day for 20 minutes.
 Block 3 is chlorinating 6 times/day for 10 minutes.
 Block 4 is chlorinating 2 times/day for 60 minutes.
3.   Possible Relationship to Water Quality Parameters

     FRC consumption in the system was examined for possible relationships
with ammonia, organic nitrogen, Kjeldahl nitrogen, nitrates plus nitrites,
pH, conductivity, alkalinity, total suspended solids, and total organic
carbon.  Although feed and block explained a significant portion of the
variation, analysis indicated that organic nitrogen and pH were additional
factors affecting FRC consumption.  However, the organic nitrogen and pH
are correlated with each other (simple correlation coefficient of 0.68).
Of the two, organic nitrogen was the more dominant, as can be seen by
the ANOVA analyses summarized in Tables A-12 and A-13.
                                   118

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                                  Table A-ll

                            FRC CONSUMED IN SYSTEM
                       UNBALANCED ANOVA OF CHLORINE DATA
DEPENDENT VARIABLE:  FRC-CON
SOURCE                    DF
MODEL                      6
ERROR                     16
CORRECTED TOTAL           22
SOURCE                    DF

FEED                       2
BLOCK                      3
IWT                        1
      SUM OF SQUARES
        0.78374949
        0.16544182
        0.94919130
         TYPE I SS

        0.62361988
        0.15952737
        0.00060224
                MEAN SQUARE
                 0.13062491
                 0.01034011
                 F VALUE

                  30.16
                   5.14
                   0.06
              F VALUE
                12.63

               PR > F
               0.0001

               PR > F

               0.0001
               0.0111
               0.8124
          R-SQUARE
          0.825702
                          DF

                           2
                           3
                           1
        TYPE IV SS

        0.16181190
        0.15701810
        0.00060224
                 F VALUE

                   7.82
                   5-06
                   0.06
               PR > F

               0.0043
               0.0118
               0.8124
                                  Table A-12

                            FRC  CONSUMED  IN SYSTEM
DEPENDENT VARIABLE:  FRC-CON
SOURCE                    DF
MODEL                       7
ERROR                     15
CORRECTED TOTAL           22
      SUM OF SQUARES
        0.83326729
        0.11592402
        0.94919130
                MEAN SQUARE
                 0.11903818
                 0.00772827
              F VALUE
                15.40
               PR > F
               0.0001
          R-SQUARE
          0.877871
SOURCE

FEED
BLOCK
ORGN
pH
DF

 2
 3
 1
 1
 TYPE I SS

0.62361988
0.15952737
0.04241764
0.00770240
F VALUE
 40.35
  6.88
  5.49
  1.00
PR > F

0.0001
0.0039
0.0333
0.3340
                           DF
        TYPE IV SS
                 F VALUE
               PR > F
2
3
1
1
0.54177162
0.10069917
0.01333816
0.00770240
35.05
4.34
1.73
1.00
0.0001
0.0216
0.2087
0.3340
                                          119

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                                  Table A-13

                            FRC CONSUMED IN SYSTEM
DEPENDENT VARIABLE:  FRC-CON
SOURCE                    DF
MODEL                      6
ERROR                     16
CORRECTED TOTAL           22
      SUM OF SQUARES
        0.81992912
        0.12926218
        0.94919130
                MEAN SQUARE
                 0.13665485
                 0.00807889
              F VALUE
               16.92
               PR > F
               0.0001
          R-SQUARE
          0.863819
SOURCE

FEED
BLOCK
pH
DF

 2
 3
 1
 TYPE I SS

0.62361988
0.15952737
0.03678188
F VALUE

  38.60
   6.58
   4.55
PR > F

0.0001
0.0042
0.0487
                          DF

                           2
                           3
                           1
        TYPE IV SS

        0.53016627
        0.13242017
        0.03678188
                 F VALUE

                   32.81
                    5.46
                    4.55
               PR > F

               0.0001
               0.0089
               0.0487
      D.   phase Ill—System Consumption of Total Residual Chlorine

      1.   Constant Feed Rate

           The Phase III data did not contain an adequate number of data points
      for a lixed feed rate and duration of feed to evaluate TRC consumption with
      regard to time, inlet water temperature, or water quality parameters.

      2.   Varying Feed Rates and Duration of Feed

           The system consumption of TRC was examined as a function of feed
      rate, frequency and duration of feed labeled as "block," with inlet
      water temperature as a covariate.  As Table A-14 indicates, feed rate
      was the most influential with block and inlet water temperature.  Since
      no feed and block interaction is apparent in Table A-15, a simple addi-
      tive model describes the data.  Table A-16 lists the average TRC consump-
      tion by feed rate, by frequency and duration combinations (blocks), and
      for the feed rate and block cells.  Significantly low TRC consumptions
      occurred at a feed rate of 2500 lb/24 hours.
                                         120

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DEPENDENT VARIABLE:  TRC-CON
SOURCE                    DF
MODEL                      6
ERROR                     16
CORRECTED TOTAL           22
                                     Table A-14

                               TRC CONSUMED IN SYSTEM

                                  UNBALANCED ANOVA
      SUM OF SQUARES
        0.49936128
        0.08888220
        0.58824348
                MEAN SQUARE
                 0.08322688
                 0.00555514
              F VALUE
                14.98
               PR > F
               0.0001
          R-SQUARE
          0.848902
SOURCE

FEED
BLOCK
IWT
DF

 2
 3
 1
 TYPE I SS

0.44212919
0.04561002
0.01162206
F VALUE

  39.79
   2.74
   2.09
PR > F

0.0001
0.0778
0.1674
                          DF

                           2
                           3
                           1
        TYPE IV SS

        0.24459647
        0.04039404
        0.01162206
                 F VALUE

                   22.02
                    2.42
                    2.09
               PR > F

               0.0001
               0.1036
               0.1674
                                          121

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DEPENDENT VARIABLE:  TRC-CON
SOURCE                    DF
MODEL                     12
ERROR                     10
CORRECTED TOTAL           22
                                      Table A-15

                                TRC CONSUMED IN SYSTEM

                                   UNBALANCED ANOVA
      SUM OF SQUARES
        0.52351223
        0.06473124
        0.58824348
MEAN SQUARE
0.04362602
0.00647312
F VALUE
6.74
PR > F
0.0025
R- SQUARE
0.889958
SOURCE

FEED
BLOCK
IWT
BLOCK*FEED
DF

 2
 3
 1
 6
 TYPE I SS

0.44212919
0.04561002
0.01162206
0.02415096
F VALUE

  34.15
   2.35
   1.80
   0.62
PR > F

0.0001
0.1341
0.2099
0.7101
                          DF

                           2
                           3
                           1
                           6
        TYPE IV SS

        0.20003791
        0.03607036
        0.00498876
        0.02415096
                 F VALUE

                   15.45
                    1.86
                    0.77
                    0.62
               PR > F

               0.0009
               0.2007
               0.4880
               0.7101
                                          122

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                              Table A-16

            MEAN TOTAL RESIDUAL CHLORINE SYSTEM CONSUMPTION


                                           MEANS

                         FEED     N       TRC-CON

                         2500     9      0.83000000
                         3000     7      1.10285714
                         3500     7      1.12428571


                         BLOCK    N       TRC-CON

                           1      5      1.12400000
                           2      9      0.93777778
                           3      4      1.06500000
                           4      5      0.94800000


                   BLOCK     FEED     N       TRC-CON

                     1       2500     1      0.84000000
                     1       3000     2      1.21000000
                     1       3500     2      1.18000000
                     2       2500     5      0.81400000
                     2       3000     2      1.02500000
                     2       3500     2      1.16000000
                     3       2500     1      0.91000000
                     3       3000     2      1.12500000
                     3       3500     1      1.10000000
                     4       2500     2      0.82500000
                     4       3000     1      1.00000000
                     4       3500     2      1.04500000

3.   Possible Relationship to Water Quality Parameters

     TRC system consumption was examined for possible relationships with
various water quality parameters.  Analysis indicated total suspended
solids were correlated with TRC system consumption (simple correlation
coefficient of 0.45) as was 5-minute chlorine demand (simple correlation
coefficient of 0.83).  In examining the intercorrelation between the
various water quality parameters, it became apparent that several water
quality parameters might be contributing to the system consumption of TRC.
Examination of several regression models indicates that, based on Phase
III data, total suspended solids and 5-minute chlorine demand were the
water quality parameters most affecting system TRC consumption.  The
following equation was the best estimate using regression analyses:

     TRC-CON = .3901 + .0061 TSS + .8855 D5
                                   123

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where TRC-CON is the amount of TRC consumed in the system, TSS is the
total suspended solids, and D5 is the 5-minute chlorine demand.  The
above model explains 72 percent of the total variation in system TRC
consumption.  The F statistic for the model is 53.17 and is highly sig-
nificant.  The error mean square was .0032.  the sample size was 42.
E.   Condenser-Related Free and Total Residual Chlorine Behavior

1.   Free Residual Chlorine at the Condenser Inlet

     The amount of free residual chlorine (FRC) at the condenser inlet
for a fixed feed rate, frequency, and duration is different over time.
The reason for the difference is inlet water temperature.  The following
model was fit to Phase III data for a fixed feed rate of 2500 lbs/24 hours
and frequency of feed of 3 times/day for 20 minutes.  For this combination,
there were eight data points available.

     FREE-IN = 9.9226 - 0.1186 IWT

where FREE-IN is the amount of FRC at the condenser inlet, and IWT is the
inlet water temperature.  The above model explained 69 percent of the total
variation in the FRC at the condenser inlet.

     The amount of FRC at the condense^ inlet does vary with the feed rate,
and with the frequency and duration of feed.  Tables A-17 and A-18, respec-
tively, give the ANOVA and the mean FRC at the condenser inlet.  Table A-17
indicates that feed is highly significant with the block (frequency and
duration of feed) effect being moderately significant.  Table A-18 indi-
cates that the amount of FRC at the condenser inlet increased with feed
rate and was the highest at 3500 lbs/24 hours at 0.62 mg/1.  Block 2,
which is feeding three times/day for 20 minutes duration, had the highest
FRC at the inlet, 0.41 mg/1.  While the Phase III data in Table A-17 did
not show inlet water temperature as being a significant factor after
considering the effects of feed rate and block, it is felt that inlet
water temperature is a significant factor as the fixed data indicated.

     An analysis was carried out to determine if any of the water quality
parameters had an effect on the FRC measured at the condenser inlet.
Correlation analysis indicated a number of factors might be related to
the FRC at the inlet.  Table A-19 lists the factors and their simple
correlation coefficient.
                                   124

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                                     Table A-17

          UNBALANCED ANOVA OF FREE RESIDUAL CHLORINE AT THE CONDENSER INLET
DEPENDENT VARIABLE:  FREE-IN
SOURCE                    DF
MODEL                     12
ERROR                     12
CORRECTED TOTAL           24
      SUM OF SQUARES
        0.86931519
        0.34608481
        1.21540880
                MEAN SQUARE
                 0.07244293
                 0.02984040
              F VALUE
                 2.51
               PR > F
               0.0622
          R-SQUARE
          0.715258
SOURCE

FEED
BLOCK
IWT
FEED*BLOCK
DF

 2
 3
 1
 6
 TYPE I SS

0.63395065
0.15769490
0.00006920
0.07760044
F VALUE

  10.99
   1.82
   0.00
   0.45
PR > F

0.0019
0.1967
0.9617
0.8328
                          DF

                            2
                            3
                            1
                            6
        TYPE IV SS

        0.24006886
        0.11151803
        0.00000090
        0.07760044
                 F VALUE

                    4.16
                    1.29
                    0.00
                    0.45
               PR > F

               0.0424
               0.3229
               0.9956
               0.8328
                                             125

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                              Table A-18

            MEAN FREE RESIDUAL CHLORINE AT  CONDENSER INLET
              FEED

              2500
              3000
              3500
           N

          11
           7
           7
              MEANS
             FREE-IN

           0.25181818
           0.29142857
           0.62000000
             BLOCK*

               1
               2
               3
               4
           N

           5
          11
           4
           5
             FREE-IN

           0.31200000
           0.40545455
           0.33000000
           0.36200000
         FEED

         2500
         2500
         2500
         2500
         3000
         3000
         3000
         3000
         3500
         3500
         3500
         3500
BLOCK

  1
  2
  3
  4
  1
  2
  3
  4
  1
  2
  3
  4
N

1
7
1
2
2
2
2
1
2
2
1
2
  FREE-IN

0.15000000
0.31857143
0.10000000
0.14500000
0.24000000
0.30500000
0.27500000
0.40000000
0.46500000
0.81000000
0.67000000
0.56000000
"'Block 1 is chlorinating 2 times/day for 30 minutes
 Block 2 is chlorinating 3 times/day for 20 minutes
 Block 3 is chlorinating 6 times/day for 10 minutes
 Block 4 is chlorinating 2 times/day for 60 minutes
                                126

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                              Table A-19

          FACTORS CORRELATED- WITH FRC AT THE CONDENSER INLET

        Factor                     Simple Correlation Coefficient

Chlorine Dosage at Intake                     0.57
10-Minute Demand                              0.41
Conductivity                                 -0.41
Organic Nitrogen                             -0.49
pH                                           -0.34
Total Nitrates-Nitrites                       0.37
Kjeldahl Nitrogen                            -0.32

""Significance level of .05 or smaller
     The correlation analysis indicated the possibility of water quality
parameters contributing to the variation of FRC at the condenser inlet.
The following model, estimated using regression analysis, indicates that
the amount of FRC at the inlet is a result of the chlorine dosage at the
intake and is dependent upon the organic nitrogen content of the water, the
conductivity, and the inlet water temperature,

     FREE-IN =  .8531 -.0011 COND -1.1202 ORGN + .3539 C12 - .0077 IWT

where COND is the conductivity, ORGN is the organic nitrogen, C12 if the
chlorine dosage at the intake, and IWT is the inlet water temperature.
The above model explains 64 percent of the total variation of the inlet
FRC and has an F-statistic of 16.76, which is highly significant.  The
error mean square is 0.0161.  This  model  is based  on verified phase  III  data.

     To further examine the behavior of FRC at the condenser inlet and
perhaps gain a better understanding of the chlorination chemistry, the
amount of FRC at the condenser inlet was examined as a fraction of the
total residual  chlorine (TRC) at the condenser inlet.  Table A-20 sum-
marizes the correlation analysis of factors possibly related to the
fraction of TRC at the condenser inlet which is FRC.
                              Table A-20

       FACTORS CORRELATED* WITH THE FRACTION OF FRC/TRC AT THE
                            CONDENSER INLET

        Factor                          Simple Correlation Coefficient

pH                                                -0.30
Conductivity                                      -0.47
Organic Nitrogen                                  -0.41
Total Nitrates-Nitrites                            0.39

^Significant level of  .05 or smaller.
                                127

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     The fraction, of TRC at the condenser inlet exhibited some of the
same correlative factors as the FRC at the condenser inlet.  The best
model explaining the variation in the fraction was surprising.  It is

     PCT = 2.4513 - .0010 COND - .1273 pH - 1.4124 ORGN - .0064 IWT

where PCT is the predicted fraction of the TRC at the condenser inlet
which is FRC, COND is the conductivity, ORGN is the organic nitrogen in
the water, and IWT is the inlet water temperature.  The above model
explains 45 percent of the variation.  In comparing this model with
the one derived for FRC, conductivity, organic nitrogen, and inlet
water temperature were the common factors.  This suggested that the
water quality parameters might be intercorrelated, which they are (see
the section on Interrelationships Between Water Quality Parameters).

     Taking both approaches into account then suggests that the amount
of FRC at the condenser inlet is related to chlorine dosage, inlet water
temperature, and water quality parameters.  Of the water quality para-
meters, conductivity stands out along with the organic nitrogen compounds
in the water.

2.   Condenser Consumption of Chlorine

     Analysis focused on the amount of FRC consumed in the condenser.
Correlation analysis indicated that inlet water temperature (r = -0.34)
and the one-minute chlorine demand (r = -0.33) were possible factors
having a significant effect on condenser consumption of FRC.  The
following model explained 62 percent of the total variation of FRC
consumed in the condenser:

     DELTA-F = -.3195 + .4340 FREE IN + .0041 ALK - .1530 D5

where DELTA-F is the amount of FRC consumed in the condenser, FREE IN
is the FRC at the condenser inlet, ALK is the alkalinity, and D5 is
the five-minute chlorine demand.  The F-statistic is 21.46, which is
highly significant.  The error mean square is .0046.
IV.  DESCRIPTIVE STATISTICS

     Descriptive statistics related to chlorine consumption of the condenser
are presented below.

A.   Phase II

1.   Mean Free Residual Chlorine at Inlet of Condenser (Sample Size)

     (a)  By unit   Unit 1 = 0.52(14)   Unit 3 = 0.46(13)
                    Unit 2 = 0.43(14)   Unit 4 = 0.43(13)

     (b)  By feed rate   4500:  0.61(26)
                         2500:  0.42(14)
                         1500:  0.23(14)

     (c)  Overall mean = 0.46(54)

                                128

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2.   Mean Free Residual Chlorine at Outlet of Condenser (Sample Size)

     (a)  By unit   Unit 1 = 0.43(14)   Unit 3 = 0.38(14)
                    Unit 2 = 0.36(14)   Unit 4 = 0.33(14)

     (b)  By feed rate   4500:  0.48(28)
                         2500:  0.34(14)
                         1500:  0.20(14)

     (c)  Overall mean = 0.38(56)

3.   Mean Free Residual Chlorine Consumed in Condenser (sample size)

     (a)  By unit   Unit 1 = 0.09(14)   Unit 3 = 0.08(13)
                    Unit 2 = 0.08(14)   Unit 4 = 0.10(13)

     (b)  By feed rate   4500:  0.13(26)
                         2500:  0.07(14)
                         1500:  0.03(14)

     (c)  Overall mean = 0.09(54)

4.   Mean Total Residual Chlorine at Inlet of Condenser (sample size)

     (a)  By unit   Unit 1 =  1.09(12)   Unit 3 = 1.08(12)
                    Unit 2 =  1.07(11)   Unit 4 = 1.06(12)

     (b)  By feed rate   4500:  1.22(24)
                         2500:  0.96(13)
                         1500:  0.70(10)

     (c)  Overall mean = 1.08(47)

5.   Mean Total Residual Chlorine at Outlet of Condenser  (Sample Size)

     (a)  By unit   Unit 1 =  1.05(12)   Unit 3 = 1.05(12)
                    Unit 2 =  1.05(11)   Unit 4 = 1.01(12)

     (b)  By feed rate   4500:  1.22(24)
                         2500:  0.91(13)
                         1500:  0.67(10)

     (c)  Overall mean = 1.04(47)

6.   Mean Total Residual Chlorine Consumed in Condenser  (Sample Size)

     (a)  By unit   Unit 1 =  0.05(12)   Unit 3 = 0.03(12)
                    Unit 2 =  0.01(11)   Unit 4 = 0.06(12)

     (b)  By feed rate   4500:  0.04(24)
                         2500:  0.05(13)
                         1500:  0.03(10)

     (c)  Overall mean = 0.04(47)


                                129

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B.   Phase III

1.   Condenser Chlorine Consumption-Related Statistics

a.   Mean Free and Total Residual Chlorine at Inlet of Condenser in mg/1
     (Sample Size)
     (1)  By feed rate in lbs/24 hours
                             Free
                    Residual Chlorine (FRC)
          1500
          2500
          3000
          3500

     (2)  By block-
               1
               2
               3
               4
0.24
0.25
0.29
0.62
( 2)
(11)
( 7)
( 7)
                       Total
               Residual Chlorine (TRC)
0.51
0.73
0.83
1.13
( 2)
(10)
( 7)
( 8)
                                 FRC
                            TRC
0.31 ( 5)
0.41 (11)
0.30 ( 5)
0.35 ( 6)
     0.90 ( 5)
     0.85 (10)
     0.89 ( 6)
     0.81 ( 6)
     *Each block is a particular frequency and duration of feed combination
      where block 1 = chlorine feed 2 times/day, 30 minutes each time
            block 2 = chlorine feed 3 times/day, 20 minutes each time
            block 3 = chlorine feed 6 times/day, 10 minutes each time
            block 4 = chlorine feed 2 times/day, 60 minutes each time
     (3)  Overall mean
   FRC
        TRC
                              0.36 (27)
                         0.86 (27)
     Mean Free and Total Residual Chlorine at Outlet of Condenser in mg/1
     (Sample Size)
     (1) By feed rate in lbs/24 hours
          1500
          2500
          3000
          3500

     (2)  By block
               1
               2
               3
               4

     (3)  Overall mean
                                 FRC
0.07 ( 2)
0.22 (11)
0.42 ( 7)
0.41 ( 8)
   FRC
0.28 ( 5)
0.34 (11)
0.32 ( 6)
0.28 ( 6)

   FRC
0.31 (28)
                            TRC
     0.46 ( 2)
     0.71 (10)
     0.79 ( 7)
     1.20 ( 8)
        TRC
     0.85 ( 5)
     0.80 (10)
     1.04 ( 6)
     0.78 ( 6)
   TRC
0.86 (27)
                                130

-------
c.    Mean Free and Total Residual Chlorine Consumed in Condenser (Sample
     Size)

     (1)  By feed rate

                               FRC Consumed        TRC Consumed
               1500              0.18 ( 2)           0.05 ( 2)
               2500              0.04 (11)           0.02 (10)
               3000             -0.13 ( 7)           0.04 ( 7)
               3500              0.19 ( 7)          -0.07 ( 8)

     (2)  By block

                                 FRC                 TRC
               1              0.03 ( 5)           0.05 ( 5)
               2              0.07 (11)           0.05 (10)
               3             -0.03 ( 5)          -0.15 ( 6)
               4              0.07 ( 6)           0.04 ( 6)

     (3)  Overall mean        FRC Consumed        TRC Consumed
                                0.04 (27)          0.001 (27)


C.   Average Condenser Consumption of FRC and TRC

     Average condenser consumption of free residual chlorine for Phase III
was 0.04 mg/1 with an average FRC of 0.36 mg/1 at the inlet and 0.31 mg/1
at the condenser outlet.  When compared with the Phase II figures of
0.46 mg/1 at the inlet, 0.38 mg/1 at the condenser outlet and an average
of 0.08 mg/1 of FRC consumption in the condenser, it becomes apparent that
the outlet FRC was reduced because of the inlet FRC reduction.  The average
condenser demand in Phase III was approximately half of that in Phase II,
which confirms the trend noted in Phase II of the condenser consumption
declining as the feed rate declined.  The average condenser consumption
of FRC is depressed by some large negative consumption figures.  If these
figures are left out of the analysis, then the overall average consumption
of FRC in the condenser is about 0.10 mg/1.  This figure is still smaller
than previous estimates of average condenser demand (0.3-0.5 mg/1) and is
probably due in part to the reduced feed rate used in Phase III.

     Average condenser consumption of total residual chlorine for Phase III
was 0.001 mg/1 with an average TRC of 0.86 mg/1 at the inlet and 0.86 mg/1
at the outlet.  The figures for Phase II were a TRC average consumption
of 0.04 mg/1 with 1.08 mg/1 at the inlet and 1.04 mg/1 at the outlet.
Again, the effects of reducing the overall feed rate are seen.


D.   Negative Condenser Consumption

     Eighteen instances of negative FRC consumption greater than 0.05 mg/1
across the condenser occurred during the Phase III.  They occurred on twelve
different dates and at least once on each unit.  The values for chlorine
dosage, inlet FRC, and outlet FRC do not systematically deviate from the
means for these variables.  Since there appeared to be some relationship


                                131

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between conductivity  and alkalinity and negative FRC consumption, FRC was
modeled as  a  function of those parameters.  Conductivity was consistently
significant in the model; however, alkalinity was not highly significant.

      The regression model confirmed the trend that was seen in the raw
data—an increase in  conductivity is associated with a decrease in FRC
consumption across the condenser.  However, the model had such a poor r2
value (predicted FRC  consumptions less negative than those observed  in the
data) that  we have not included it in this report.  Two data points  were
excluded from consideration in the model and the calculation of means;
although they are listed in the data tables.  FRC consumption for Unit 3
on May  9, 1978, was deleted because of the unusually high inlet FRC  mea-
surement and  the TRC  consumption for May 16, 1978, was deleted because of
the high outlet TRC measurement.  The following table summarizes the data:
                              Table A-21

      DATA ASSOCIATED WITH LARGE NEGATIVE CONDENSER CONSUMPTION OF
                        FREE RESIDUAL CHLORINE

                         FRC at         Condenser
  Date      Unit      Inlet    Outlet     Consumption     Cond.     Alka.

 7-7-78       4       0.150     0.520       -0.370         430       94
 7-7-78       2       0.150     0.480       -0.330         430       94
 5-9-78       2       0.060     0.320       -0.260         350       90
 7-7-78       3       0.160     0.390       -0.230         430       94
 10-31-78     1       0.360     0.570       -0.210         400       90
 11-14-78     1       0.210     0.420       -0.210
 5-9-78       4       0.040     0.222       -0.182         350       90
 10-31-78     3       0.390     0.560       -0.170         400       90
 10-31-78     2       0.400     0.490       -0.090         400       90
 10-28-77     1       0.211     0.297       -0.086         240       78
 11-18-77     3       0.068     0.150       -0.082         220       80
 5-5-78       3       0.030     0.110       -0.080         290       86
 5-4-78       3       0.070     0.140       -0.070
 11-28-78     2       0.360     0.420       -0.060         410       90
 6-20-78      4       0.410     0.470       -0.060
 10-31-78     4       0.420     0.480       -0.060         400       90
 11-28-78     4       0.420     0.480       -0.060         410       90
 11-18-77     4       0.087     0.145       -0.058         220       80

 Phase III  Averages:  COND = 308.8 fjmhos
                     ALKA =85.0 mg/1

     Ten instances  of negative TRC consumption greater than 0.05 mg/1,
 across the condenser occurred during Phase III.  These occurred on eight
 different  dates, three of which corresponded with the dates which had
 negative FRC consumption.  Of the ten instances of negative TRC consumption
 only three occurred on the same date, November 18, 1977.  The data are
presented  below.
                                132

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                              Table A-22

     DATA ASSOCIATED WITH LARGE NEGATIVE CONDENSER CONSUMPTION OF
                        TOTAL RESIDUAL CHLORINE
                        TRC at
 Date

5-16-78
5-23-78
5-9-78
4-13-78
2-17-78
7-18-78
11-18-77
11-18-77
5-5-78
11-18-77
Unit

  4
  3
  2
  4
  4
  2
  3
  4
  3
  2
Inlet

1.160
1.000
1.040
0.400
0.430
0.650
0.550
0.548
1.160
0.451
Outlet
 2,
 1.
 1
 .200
 .270
 .210
0.550
0.550
0.720
0.617
0.613
1.220
0.504
 Condenser
Consumption     Cond.     Alka.

  -1.040         340        91
  -0.270         340        83
  -0.170         350        90
  -0.150         360       100
  -0.120         290        89
  -0.070         320        91
  -0.067         220        80
  -0.065         220        80
  -0.060         290        86
  -0.053         220        80
     No model was found which described TRC consumption as a function of
water quality parameters.
E.   Condenser Outlet Compared With Point of Compliance

     Tests were conducted on November 2, November 6, and November 9, 1978,
for Units 2, 3, and 4 to compare free and total residual chlorine readings
at the outlet of the condenser and the point of compliance.  All three units
were feeding 2500 lbs/24 hours (a higher feed rate than recommended), three
times per day, for 20 minutes duration.  Table A-23 below compares the esti-
mated steady-state maximum free residual chlorine on all three dates for all
three units.
                              Table A-23

      MAXIMUM STEADY-STATE FREE RESIDUAL CHLORINE READING (mg/1)
 Date
11-2-78
11-6-78
11-9-78
Unit    Condenser Outlet    Point of Compliance    Difference
  2
  3
  4
  2
  3
  4
  2
  3
  4
Overall Average
Unit 2 Average
Unit 3 Average
Unit 4 Average
     0.50
     0.30
     0.35
     0.15
     0.15
     0.15
     0.40
     0.15
     0.15
     0.26
     0.35
     0.20
     0.22
                  0.15
                  0.20
                  0.20
                  0.14
                  0.15
                  0.10
                  0.30
                  0.10
                  0.10
                  0.16
                  0.20
                  0.15
                  0.13
                                    0.35
                                    0.10
                                    0.15
                                    0.01
                                    0.00
                                    0.05
                                    0.10
                                    0.05
                                    0.10
                                    0.10
                                    0.15
                                    0.05
                                    0.10
                                133

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     On the average, the difference between the condenser outlet and the
point of compliance was approximately 0.10 mg/1 of free residual chlorine
while averaging 0.16 mg/1 at the point of compliance.   The high reading
of 0.26 mg/1 at the condenser outlet results from the feed rate of
2500 lbs/24 hours while the associated inlet water temperature on these
dates was in the low 60°'s F.  The free residual chlorine reading at the
point of compliance can be hypothesized as being a function of the free
residual chlorine at the condenser outlet, diminished by the demand of
the water, plus the time effect resulting from a flow rate.  However,
insufficient data at the time does not allow the identification or
estimation of the above effects.

     Unit 2 indicated a higher free residual chlorine reading on the
average than did Units 3 and 4.  The average higher reading was consistant
at the point of compliance also.  There was no identifiable reason for the
higher readings of Unit 2.

     Table A-24 compares the estimated steady-state maximum for total
residual chlorine on all three dates for all three units.
                              Table A-24

      MAXIMUM STEADY-STATE TOTAL RESIDUAL CHLORINE READING (mg/1)
 Date
 11-2-78
 11-6-78
 11-9-78
Unit    Condenser Outlet    Point of Compliance    Difference
  2
  3
  4
  2
  3
  4
  2
  3
  4
Overall Average
Unit  2 Average
Unit  3 Average
Unit  4 Average
0.90
0.85
0.85
0.80
0.80
0.75
1.15
0.80
0.72
0.85
0.95
0.82
0.77
0.70
0.72
0.72
0.70
0.70
0.74
0.84
0.70
0.68
0.72
0.75
0.71
0.71
0.20
0.13
0.13
0.10
0.10
0.01
0.31
0.10
0.04
0.12
0.20
0.11
0.06
     On  the  average,  the difference in total residual chlorine readings
between  the  condenser outlet and point of compliance was 0.12 mg/1 with
an average total  residual chlorine reading of 0.72 mg/1 at the point of
compliance.  Unit 2 had higher readings of total residual chlorine at
the condenser outlet  and at the point of compliance, as occurred in the
free residual chlorine readings.  The higher chlorine readings of Unit 2
are apparently  real.  No present explanation can be made which can be
based on the data.

     Table A-25 presents the ratio of the free residual chlorine reading
to the total residual chlorine for all three units for all three dates.
                                 134

-------
     This ratio is a rough indicator of the transition of free residual
chlorine into combined forms of chlorine.  It appears that Unit 2 at the
condenser outlet had more free residual chlorine available for transfor-
mation into combined compounds than did the other units.  This would
indicate that the feed rate to Unit 2 could be reduced until the free
residual chlorine readings at the condenser outlet are closer to those
of Units 3 and 4.  A possible malfunction in the automatic chlorine feed
system may be attributing to this phenomenon on Unit 2.  The automatic
valves on Unit 2 may not be closing off when the other units are being
chlorinated.
                              Table A-25

   RATIO OF STEADY-STATE MAXIMUM FREE RESIDUAL CHLORINE READING TO
                MAXIMUM TOTAL RESIDUAL CHLORINE READING
      Date    Unit    Condenser Outlet    Point of Compliance
11-2-78


11-6-78


11-9-78


2
3
4
2
3
4
2
3
4
Overall Ratio
Unit 2 Ratio
Unit 3 Ratio
Unit 4 Ratio
0.56
0.35
0.41
0.19
0.19
0.20
0.35
0.19
0.21
0.31
0.37
0.24
0.29
0.21
0.28
0.28
0.20
0.21
0.14
0.36
0.14
0.15
0.22
0.27
0.21
0.18
F.   Interrationships Between Water Quality Parameters

     This section summarizes an analysis performed to identify the water
quality parameters in Phase III which correlated with each other.  This
section was the result of observing that different water quality parame-
ters were related to chlorine consumption and also related to each other.
The following table of correlation coefficients is self-explanatory:
                                135

-------
                              Table A-26

          INTERRELATIONSHIPS BETWEEN WATER QUALITY PARAMETERS

           COND   ALKA   TSS    TOC     NH3    ORGN    NH2 + NH3    KJN
.03 .20 -.18
.53* .02
.05





.06
.01
-.01
.20




-.34*
.33*
.39*
-.29
-.01



.09
.33*
.02
-.54*
.13
.45*


-.21
-.38*
-.29
-.20
-.40*
.13
-.27

-.21
.38*
.29
-.45*
.05
.92*
.76*
-.03
PH
COND
ALKA
TSS
TOC
NH3
ORGN
NH2 + NH3
""Significance level .05 or smaller.
These variables, which are highly correlated with each other, are identified
with an asterisk by the simple correlation coefficient.

     Probability > /R/, under H : RH  = 0, is < .05

Note:  High correlation does not necessarily imply a causal relationship.
                                136

-------
   APPENDIX B
DATA FOR ANALYSIS
     137

-------
OJ
00
Inlet Free


Date
5/06/77
5/OA/77
S/Oo/77
5/U/77

5/12/77
5/12/77
5/20/77
5/20/77
5/20/77
5/27/77
5/2V77
5/27/77
5/27/77

6/03/77

6/03/77
6/03/77
6/03/77
6/10/77

6/10/77
6/10/77
6/10/77
6/:"/77
6/17/77
V37/77
6/1V77
i>.'2 ./77
6/2V77
6/2V77
6/2'./77
6/3U/77
6/30/77

6/30/77

6/30/77


Unit
1
2
3
1

3
4
1
3
4
1
2
3
It

1

2
3
4
1

2
3
4
1
2
3
4
1
2
3
4
1
2

3

4

Avg. of
All No'»
.417
.797
.56
1.15

1.40
.797
1.13
.98
.7
.512
.478
.345
.367

.364

.367
.24
.24
.581

.93
.764
.975
.526
.537
.297
.495
1.49
.779
.97
1.05
.939
.767

.862

.577
Avg. of
Steady
State
.410
.734
.483
1.26

1.60
.936
1.135
1.2
1.15
.496
.414
.375
.467

.382

.389
.27
.33
.663

.93
.778
.975
.569
.544
.311
.50
1.49
.773
1.00
1.1
.931
.758

.875

.64
No's
Not
Used
.1;.8
.15;!. 88
.35;!. 0
.1;.3

.3;.66;1.68
.1
.4;!. 3
.1;.3
.1
.1;.S
.22;!. 5
.1;.5
.1;.6

.16;. 48

.06;. 50
.05;. 31
.06
.07i.05;.8

-
.65
-
.15;. 8
.45
.15;. 35
.45;. 525
1.4;1.61
.57;!. 03
.7
.9
.78;!. 05
.32;!. 32

.16;!. 42

.1;.8
Outlet Free

Avg. of
All No'i
.356

.482


.242
.375
.868
.877
.577
.223
.234
.206
.22

.25

.358
1.57
1.73
.659

.834
.56
.58
.248
.458
.25
.365
1.5
.60
.83
.58
.961
.535

.519

.485
Avg. of
Steady
State
.351
No Data
.523
No Data

.233
.355
.864
1.0
.7
.234
.236
.208
.22

.241

.366
.147
.21
.676

.937
.62
.745
.268
.46
.245
.365
1.54
.608
.878
.688
.957
.539

.603

.519
No1 8
Not
Uaed
.25;. 49

.15;. 69


.12;. 14
.17;. 66
.78;. 91
.61;!. 02
.33
. 08 ; . 32
.2;. 26
.14;. 26
-

.05;. 54

.21; .45
. 1 ; . 2
.1
.2;. 98

.01
.15;. 73
.25
.15;. 17
.37;. 53
.17;. 34
-
1.15
.375;. 675
.4
.15
.74)1.22
.45;. 60

.1;.3;.65

.35
Difference*
Steady State
Free
Inlet-Outlet
.059
.
-.041
.

1.37
.58
.271
.20
.45
.262
.178
.167
.247

.141

.023
.123
.12
-.013

-.007
.158
.230
.301
.084
.066
.135
-.05
.165
.122
.412
-.026
.219

.272

.121
Inlet Total

Avg. of
All No's
1.33
1.53
1.46
1.43

1.42
.797
1.53
1.21
1.07
1.26
1.28
1.10
.87

.99

.975
1.15
.878
1.14

1.49
1.44
1.55
1.11
1.21
1.19
1.06
1.83
1.36
1.27
1.21
1.42
1.17

1.31

1.297
Avg. of
Steady
State
1.52
1.62
1.48
1.49

1.60
.936
1.57
1.44
1.4
1.3
1.41
1.15
1.51

1.29

1.25
1.295
1.255
1.245

1.59
1.45
1.58
1.24
1.28
1.22
1.19
1.93
1.35
1.45
1.38
1.41
1.17

1.44

1.51
No'«
Not
Uaed
.2;. 6
.29;2.2
1.3;1.6
.1;.4;.9;
9;. 92
.3;.66;1.8
.1
.5;!. 75
.Ijl.B
.2;. 3
.3;1.4S
.4
.2;!. 55
.1;.2;.3;
1.6
.16;. 31;
1.32
.12;. 33;. 56
.4l;1.33
.22;. 78
.43;. 51;
1.45
.3;!. 7
1.325
1.46
.21;. 56
.35
.95
.53
1.45
1.17)1.45
.2;.9;1.65
.5
. 28 ; 1 . 69
.32;!. 98;
1.32
.31;. 32;
2.08
.28;!. 45

Avg. of
All No'i
1.24

1.41


.79
.91
1.15
1.54
1.1
1.28
1.43
1.32
1.05

1.08

1.184
1.20
1.13
1.21

1.57
1.25
1. 10
1.23
1.19
.99
1.21
2.05
1.27
1.33
1.065
1.35
1.13

1.15

1.0
Outlet Total
Avg. of
Steady
State
1.31
No Data
1.40
No Data

.77
.917
1.19
1.54
1.22
1.38
1.43
1.43
1.44

1.15

1.285
1.21
1.13
1.29

1.53
1.29
1.26
1.25
1.28
1,20
1,21
.264
1.28
1,375
1.28
1.38
1.17

1.20

1.11
No'i
Not
Used
.55;1.4

1.37;1.45


.29;.3;1.87
.17;!. 62
.39;!. 36
-
.88
.08;!. 46
.52;!. 48
.52;1.48
.40;. 51

,14;1,31

.11;1.45
1.06; 1.30
-
.51

1.69;1.7
,65;1.63
.79
1.01;1.28
.44;1.35
.48;.37;1.28
-
1.75;2.15
1.05;1.3S
.9:1.4
.2
1.02;1.43
.5;!. 95

.6;!. 31

.55
Difference*
Steady State
Total
Inlet -Outlet
.21
-
.08
-

.83
.019
.38
-.10
.18
-.08
-.12
-.28
.07

.14

-.035
.035
.125
-.045

.06
.16
.32
-.01
0
.02
-.02
-.71
.07
.075
.10
.03
0

.24

.40
          *We have noted free and total residual chlorine concentrations at the condenser outlet higher than at the condenser inlet.
           Since this phenomenon (inlet minus outlet^. - 0.1 mg/1) has only occurred 28 times out of 354 data points (7.97.), we have
           attributed the phenomenon to field experimental error until hypotheses can be tested.  An analysis  of  this  "negative
           consumption"  may  be found in Appendix A.

-------
VO
Inlet Free


D-jte
7/05/77

7/o-:/77
7/05/77

7/05/77
7/13/77
7/1J/77
7/13/77
7/13/77
7/20/77
7/23/77
7/20/77
7/20/77
7/27/77

7/27/77
7/27/77

7/27/77
Bj :S/77

8/1S/77

8/1S/77
£/;S/77
8/25/77
3/25/77
6/25/77
9/02/77
9/02/77
9/02/77
9/02/7?
9/08/77
9/05/77
9/03/77
9/G8/ 7 7
9/16/77
S/16Y77
5, 16/77
9/16/77
5/2.3/77
9/23/77


Unit
1

2
3

4
1
2
3
4
1
2
3
4
1

2
3

4
1

2

3
4
1
2
3
1
2
3
4
1
2
3
4
1
2
3
4
1
2

Avg. of
All No's
.804

.407
1.00

1.1
.991
.580
.748
.484
.989
1.06
.622
.70
.638

.46
2.01

.567
.462

.747

.64
.514
.247
.291
.249
.26
.144
.255
.205
.469
.409
.V.I
.376
.515
.492
.373
.646
.522
.444
Avg. of
Steady
State
.824

.42
1.02

1.1
.991
.678
.864
.542
1.04
1.12
.62
.55
.575

.479
2.4

.8
.481

.792

.64
.52
.249
.283
.248
.276
.185
.246
.20
.475
.412
.463
.367
.509
.518
.39
.606
.531
.433
No's
Not
Used
.36;!. 15

.08;. 6
.62;!. 3

-
-
.05;. 75
.05;. 4;. 975
.05;.!;. 95
.36;!. 13
.19;!. 26
-2;1.05
.4;!. 15
.35;!. 30

.lj.7
.25;3.0

.1
.03;. 66

.04;. OS;
1.01
-
.05;. 74
.1;.38
. 225 ; . 38
.2;. 3
.1
.13;. 23
.1; .48
.17;. 25
.28;. 58
.15;. 65
.08;. 58
.2; .58
.4;. 6
.12;. 63
-2;. 44
.4;!. 09
.26;. 7
.2;. 6
Outlet Free

Avg. of
All No's
.324

.378
.345

.392
.813
.485
.893
.76
1.05
.891
.963
1.04
.154

.337
2.63

.388
.724



.761
.75
.078
.252
.245
.229
.158
.217
.142
.462
.544
.475
.422
.596
.166
.375
.159
.450
.345
Avg. of
Steady
State
.339

.386
.411

.394
.859
.485
.89
.76
1.07
.977
1.0
1.13
.193

.306
3.45

.436
.722

No Data

.772
.75
.072
.248
.247
.228
.157
.221
.142
.488
.563
.46
.422
.596
.171
.375
.153
.473
.369
No's
Not
Used
.18;. 2;
.55
.125;. 475
.05;. 075;
.45
.3;. 475
.2;!. 06
,35;. 62
.813;. 98

.9
.025
.55;!. 15
.45
.01;. 05;
.42
.25;. 375
.225;. 55;
3.8
.05
.68;. 78



.68;. 79
.61;. 89
.06;. 10
.225;. 275
.225;. 3
.18;. 26
.13;. 225
.15;. 26
-
.08;. 58
.15;. 76
.425;. 65
_
.54;. 63
.1
-
.05;. 2
.05;. 64
. 05 ; . 45
Difference
Steady State
Free
Inlet-Outlet
.475

.34
.609

.706
.132
.193
-.026
-.218
-.03
.143
-.38
-.58
.382

.173
-1.05

.364
-.241

-

-.132
-.23
.177
.035
.001
.048
.028
.025
.058
-.013
-.151
.003
-.055
-.087
.347
.015
.453
.058
.064
Inlet Total

Avg. of
All No's
1.09

.681
1.27

1.37
1.29
1.12
1.24
.706
1.41
1.35
.846
1.06
.956

1.27
2.75

1.0
.964

1.31

1.25
1.12
.667
.889
.835
.738
.854
.728
.77
.829
.830
.905
.914
1.05
.943
.94
.99
.916
.894
Avg. of
Steady
State
1.09

.706
1.33

1.55
1.29
1.32
1.30
.879
1.47
1.42
.83
1.3
.942

1.33
3.13

1.28
1.02

1.38

1.2
1.07
.668
.892
.883
.768
.874
.854
.77
.931
.92
.994
.923
1.06
.957
1.03
1.07
.872
.91
No's
Not
Used
.79;1.43

.08;!. 03
.66;1.53

1.0
-
.1;1.35
.55;1.45
.1
.45;1.65
.28;1.58
.5;!. 24
.48;!. 4
1.4;. 6

.55:1.45
1.05;3.7

.45
.52;. 54;
1.18
.42;!. H

1.4
. 25 ; 1 . 6
.58;. 75
.85;. 92
.54;. 94
.44
.66;. 91
.1;.32;.88
-
.01;!. 02
.4;!. 28
.085;!.!
.5; 1.30
.9;I.l
.8
. 22 ; 1 . 1
.5jl. 09
.52;!. 15
.8)1.0

Avg. of
All No's
.973

1.05
1.0

1.02
1.19
1.15
1.31
1.26
1.45
1.28
1.32
1.45
.772

1.26
3.34

1.21
1.22



1.25
1.07
.622
.758
.821
.72
.807
.729
.742
.873
.843
.958
.955
1.06
.614
.906
.818
.809
.845
Outlet Total
Avg. of
Steady
State
.983

1.16
1.19

.14
.20
.17
.32
.26
.46
1.37
1.42
1.54
,826

1.27
4.34

1.28
1.36

No Data

1.26
1.24
.622
.821
.825
.724
.842
.729
.742
.926
.887
.931
.967
1.07
.905
.992
.938
.83
.906
No's
Not
Used
.6;!. 15

1.075;. 2
.1;.4

.45
1 . 1 ; 1 . 28
.96;!. 27
1.37;1.18
-
1.35
.325; 1.45
.60
.85; 1.625
.05;. 96

1.2;1.3
.6;1.1

.45;1.50
1.08;1.3



1.17;1.3
.28;1.36
-
.2;. 875
.80
.7;. 75
.35;. 875
-
-
-1;.98
.25;!. 0
.9;!. 15
.825;!. 05
1;1.1
.15;. 3
.22
.1
.1;1.05
.2;. 95
Difference
Steady State
Total
Inlet-Outlet
.102

-.454
.14

.41
.09
.15
-.02
-.381
.01
.05
-.59
-.24
.116

.06
-1.21

0
-.34



-.06
-.17
.046
.071
.058
.044
.032
.125
.028
.005
.033
.058
-.Oi;
.001
.052
.033
.132
.042
.004

-------
Date
        Unit
Inlet Free

Avg. of
All No's
.75
.4
.264
.102
.418
.20










.212
.159
.167
.194




.193
.131
.073
.036
.324
.305
Avg. of
Steady
State
.75
.475
.28
.105
.42
.20
No Data
No Data
No Data
No Data
No Data
No Data
No Data
No Data
No Data
No Data
.211
.162
. 187
. 167
No Data
So Data
No Data
No Data
.188
.124
.068
.087
.356
.308



.6;
• i;
.02
.03
.37
-










.09
.09
.09
.07




.1;
.01
.01
.05
.04
• ll
So',
Mot
Used
.9
.55
;•«
;.16
;.44











i-34
;.28
;.26
;.40




.33
;.29
;.16
; .12

.4
Outlet Free
Avg. of
All No's
.628
.35
.164
.039
.241
.051
.406
.205
.367
.367
.30
.353
.429
.290
.235
.34
.289
.126
.11
.124
.407
.406
.31
.28
.172
. 147
.145
.128
.163
.141
Avg. of
Steady
State
.64
.388
.181
.039
.244
.05
.414
.21
.367
.41
.42
.383
.423
.315
.250
.4
.297
.127
.113
.123
.4
.423
.3
.26
.165
.148
.150
.145
.162
.136
No's
Not

Used
.575;. 675
.05
.05
.02
.2;
.03
•2;
.14
-
.1;
.1;
.26
•3;
.12
.04
.1
.22
• i;
.06
.1;
.44
.3;
.34
,14
.13
.13
.13
.06
.13
.18
;.425
;.26
;.06
.275
jl.O
.55
i.25

.46
.46

.6
-,.35
;.34

;.375
.15
; . 13
.15

.46

;.44
;.20
;. 16
;. 16

;.2

Difference
Steady State
Free
Inlet-Outlet
.11
.012
.099
.101
.174
.15
-
-
-
-

-
-
-
-
-
-.086
.035
.074
.071
.
-
.
-
.023
-.024
-.082
.058
.194
.172
Inlet Total
Avg. of
All No's
1.1
.75
.506
.388
.664
.49










1.06
.594
.577
.582




.745
.448
.53
.51
.527
.475
Avg. of
Steady
State
1.





No
Ho
No
No
No
No
No
No
No
No
1,



No
No
No
No






,1
.933
.54
,403
,663
.51
Data
Data
Data
Data
Data
Data
Data
Data
Data
Data
,02
.608
,578
,60
Data
Data
Data
Data
,737
,451
.55
.548
533
.493
No's
Not
Used
1.05
.2
.04;
.21;
.65;
.43;










.69;
.49;
.49;
.39;




.65;
.19;
.07;
•22;
.4;.
.3;.
;1.12

.67
.43
.68
.53










1.75
.73
.66
.72




.91
.68
.69
.65
6
54
	Outlet Total	
           Avg. of       No's
 Avg. of   Steady        Not
All No's    State        Used
                                                                                                                                        1.05
                                                                                                                                         .721
                                                                                                                                         .488
                                                                                                                                         .341
                                                                                                                                         .618
                                                                                                                                         .373
                                                                                                                                         .807
                                                                                                                                         .682
                                                                                                                                         .85
                                                                                                                                         .907
                                                                                                                                         .74
                                                                                                                                         .958
                                                                                                                                        1.13
                                                                                                                                        1.01
                                                                                                                                         .868
                                                                                                                                        1.02
                                                                                                                                         .726
                                                                                                                                         .58
                                                                                                                                         .541
                                                                                                                                         .588
                                                                                                                                         .713
                                                                                                                                         .740
                                                                                                                                         .615
                                                                                                                                         .547
                                                                                                                                         .642
                                                                                                                                         .493
                                                                                                                                         .559
                                                                                                                                         .583
                                                                                                                                         .443
                                                                                                                                         .466
            1.05
             .80
             .476
             .367
             .619
             .376
             .833
             .7
             .85
             .988
             .767
             .96
            1.14
            1.05
             .932
            1.1
             .709
             .58
             .58
             .593
             .7
             .72
             .6
             .56
             .657
             .504
             .617
             .613
             .443
             .462
1.025;!.07
.1;.95
.1;.65
.03
.6;.63
.03;.7
.5;.88
.55;.74
.8;.9
.5
.44;.96
.87;!.0
l.ljl.S
.88
.2;1.04
.6;!.2
.65;.92
.52;.60
.25;.60
.53;.63
.74
.66;.8
.58;.64
.34;.74
.45;.7
.13;.55
.05;.66
.45;.625
.4;.48
.43;.53
 Difference
Steady State
   Total
Inlet-Outlet

    .05
    .133
    .064
    .036
    .044
    .134
    .311
    .028
    .002
    .007
    .08
    .053
    .067
    .065
    .09
    .031

-------
(late
08-15-78
08-29-78
08-29-78
08-29-78
09-06-78
09-06-78
09-06-78
09-06-78
09-19-78
09-19-78
09-19-78
09-19-78
10-03-78
10-03-78
10-03-78
10-17-78
10-17-78
10-17-78
10-31-78
10-31-78
10-31-78
10-31-78
11-14-78
11-14-78
11-14-78
11-28-78
11-28-78
11-28-78
12-07-78
12-07-78
12-07-78
12-19-78
12-19-78
12-19-78
Avg of All
Unit Numbers
4
2
3
4
1
2
3
4
1
2
3
4
1
3
4
1
2
3
1
2
3
4
1
3
4
1
2
4
1
2
4
1
2
4
.40
.29
.41
.41
.17
.22
.22
.27
.53
.40
.38
.32
.15
.16
. 19
.48
.65
.75
.34
.39
.40
.39
.19
.20
.20
.29
.34
.37



.49
.50
.57
InlcL Free
Avj> of
Su-ady Slate
.39
.32
.44
.4.3
.18
.23
.23
.28
.55
.43
.41
.35
.16
.17
.20
.51
.66
.75
.36
.40
.39
.42
.21
.22
.21
.31
.36
.42
No Data
No Data
No Data
.49
.50
.58
Outlet Free
Numbers Avg of All Avg of
Hot Used Numbers Steady Slate
.47,
.42,
.58,
.51,
.23,
.23,
.29,
.32,
.60,
.48,
.44,
.40,
.21 ,
.20,
.23,
.53,
.68,
.76,
.41,
.44,
.46,
.47,
.27,
.23,
.25,
. .33 ,
.44,
.43,



.54,
.53,
.61,
.34
.03
.03
.07
.08
.08
.03
.03
.35
.03
.07
.03
.05
.05
.06
.31
.57
.72
.06
.26
.34
.03
.06
.06
.05
. 15
.02
.04



.46
.40
.48
.33
.18
.38
.35
.16
.18
.19
.25
.39
.35
. 35
.34
.12
.14
.13
.40
.58
.57
.51
.46
.51
.45
.39
.25
.21
.24
.41
.45
.42
.37
.40
.41
.38
.42
.35
.19
.41
.38
.17
.19
.20
.26
.43
.37
.37
.37
.12
.15
.13
.39
.61
.61
.57
.49
.56
.48
.42
.27
.22
.24
.42
.48
.46
.38
.44
.44
.39
.45
Numbers Difference Steady State \v£ of All
Not Used Free (Inlet - Oullel) Numbers
• 39 ,
.25,
.44,
.42,
. 25 ,
.23,
.27,
.33,
..55 ,
.47,
.41,
.39,
. 18,
.16,
. 16,
.60,
.64,
.75,
.64,
.61,
.64,
.63,
.55,
.35,
.25,
.38,
.65,
.55,
.55,
.39,
.51,
.51,
.45,
.51,
.05
.08
.09
.08
.03
.10
.08
.06
.09
.05
.12
.07
.03
.03
.05
.22
.35
. 10
.05
.08
. 03
.03
.06
.05
. 15
.02
. 11
.06
.08
.28
.03
. 14
.22
.15
.04
.13
.03
.05
.01
.04
.03
.02
.12
.06
.04
- .02
.04
.02
.07
. 12
.05
. 14
- .21
- .09
- . 17
- .06
- .21
- .05
- .01
.07
- . 05
- .06



.05
. 11
. 13

.56
.69
.67
.44
.49
.52
.57
.87
.70
.72
.67
.62
.68
.71
.96
1 .02
1.10
.80
.88
.84
.83
.65
.69
.69
.72
.62
.77



.89
.85
.92
InlelJTufi..! 	 	 __ .._.
Avg of Numbers Avj>
Steady Stale Nol Used N^l
No Data
.63
.74
.72
.47
.53
.55
.61
.87
.75
.78
.75
.67
.72
.77
.96
1.03
1.08
.87
.88
.90
.91
.75
.78
.79
.72
.81
.87
No Da I a
No Dala
No Data
.89
.86
.93

.77
.82
.80
.50
.56
.65
.69
.89
.82
.80
.78
.70
.78
.84
.98
1.05
1.05
.91
.93
.92
.94
.78
.82
.83
.70
.86,. 03
.91



. 76 , .
.86

, .03
, .03
, .12
, .11
, -12
, .06
, .08
, .84
, .06
, .10
, .06
, . 12
, . 15
, .12
, .93
, -97
,1.25
, .11
, .84
, .40
, .09
, .06
, .06
, .05
, . 75
, .04,. 07
, .04



73, .92

Oultel Tol-nl
"oT'Ai'i Avg of Numbers Difference Steady State
mbe£s Steady State Not Used IjjV.i 1 ..Un 1 et ^I'ulJ et)

.59
.71
. 66
.46
.51
.54
.57
.73
.67
.66
.66
.56
.63
.62
.87
.93
.83
.74
.72
.68
.62
.62
.54
.62
.58
.74
.69
.77
.75
.73
.79
.76
.76
No Data
. 67
.76
. 72
.49
.50
.58
.61
.84
.73
.70
.72
.61
.67
.68
.87
.92
.90
.79
.77
.74
.74
.68
.59
.66
. 70
.78
.75
. 78
. 76
.83
. 78
.80
. 82

.78, .12
78 10
.56^ .08
.53, .45
.62, .15
. 65 , .11
.87, .12
.76, .08
.76, .18
.75, .15
.69, .12
.72, . 10
.71, .12
.88, .84
.96, ,85
1.01, .16
.88, .11
.82, .15
.86, .05
. 83 , . 1 2 , . 08
.13, .76
.12, .70
. 75 , .27
. 02 , . 31 , . 1 5 , . 75
.19,. 40, .89
.10, .50, .80
. 65 , . 82
.66, . 73 , . 74, . 78
.08 ,. 77, .88
. 85
.63, .55
. 34
- 04
.02
Q
- .02
.02
- .03
0
.03
.02
.08
.03
.06
.05
.09
.09
. 11
. 18
.08
.11
.16
.17
.07
.19
. 1 3
. 02
.03
.12



. 1 1
.06
. 1 1

-------
JS
K>
  Date

06-13-78
06-13-78
06-13-78
06-13-78
06-20-78
06-20-78
06-20-78
06-20-78
06-21-78
06-21-78
06-21-78
06-21-78
06-27-78
06-27-78
W-27-78
OS-27-78
07-07-78
07-07-78
07-07-78
07-07-78
07-18-78
07-18-78
07-18-78
07-18-78
07-25-78
07-25-78
07-25-78
08-02-78
08-02-78
08-02-78
08-02-78
08-08-78
08-08-78
08-08-78
08-15-78
08-15-78
Unit

 1
 2
 3
 4
 1
 2
 3
 4
 1
 2
 3
 4
 1
 2
 3
 4
 1
 2
 3
 4
 1
 2
 3
 4
 2
 3
 4
 1
 2
 3
 4
 1
 3
 4
 2
 3
Inlet Free


Outlet Free
Avg of All Avg of Numbers Avg of All Avg of Numbers Difference Steady State \vg of All
Numbers Steady State Not Used Numbers Steady State Not Used Free (Inlet - Outlet) Numbers
.26
.54
.35
.37
.33
.37
.43
.33
.40
.31
.44
.39
.49
.69
.55
.63
.18
.15
.16
.14
.12
.15
.07
.09
.20
.17
.19
.18
.30
.42
.40
.11
.07
.13
.36
.42
.28
.57
.36
.41
.35
.41
.43
.41
.40
.33
.45
.40
.49
.69
.59
.62
.18
.15
.16
.15
.11
.15
.07
.10
.21
.18
.20
.19
.31
.42
.43
.11
.08
.11
.39
.42
.32,
.64,
.38,
.56,
.40,
.43,
.51,
.43,
.43,
.40,
.49,
.44,
.55,
.75,
.65,
•69,
.25,
.24,
.20,
.18,
.23,
•30,
.10,
.11,
.24,
.23,
.23,
.24,
.19,
• 45,
.48,
.13,
.08,
.30,
.44,
.44,
.05
.02
.25
.05
.03
.03
.35
.07
.33
.03
.35
.32
.42
.62
.17
.59
.11
.06
.09
.09
.04
.02
.06
.07
.05
.04
.05
.10
.33
.38
.03
.08
.06
.09
.06
.38
.24
.49
.29
.37
.34
.42
.41
.42
.43
.32
.39
.36
.25
.33
.34
.27
.19
.46
.39
.51
.11
.11
.07
.10
.17
.15
.17
.15
.25
.30
.36
.10
.07
.07
.30
.33
.25
.52
.30
.40
.35
.41
.41
.47
.43
.32
.41
.39
.25
.34
.34
.29
.19
.48
.39
.52
.11
.10
.07
.09
.17
.15
.18
.16
.26
.31
.38
.11
.08
.07
.32
.36
.28,
.59,
.36,
.58,
.43,
.48,
.45,
.50,
.48,
.39,
.45,
.43,
.31,
.40,
.42,
.36,
.26,
.60,
.43,
.60,
.16,
.29,
.09,
.14,
.22,
.22,
.22,
.24,
.33,
.43,
•42,
.15,
.08,
.10,
.40,
.39,
.11
.05
.18
.03
.08
.38
.33
.08
.33
.20
.27
.22
.15
.09
.27
.07
.10
.02
.33
.37
.06
.06
.05
.08
.09
.03
.04
.04
.09
.03
.03
.03
.05
.03
.03
.05
.03
.05
.06
.01
0
0
.02
- .06
- .03
.01
.04
.01
.24
.35
.25
.33
- .01
- .33
- .23
- .37
0
.05
0
.01
.04
.03
.02
.03
.05
.09
.05
0
0
.04
.07
.06
.73
1.05
.85
.80
.78
.84
.90
.83
.79
.69
.84
.79
.70
.85
.74
.87
.63
.86
.87
.86
.68
.68
.73
.75
.68
.62
.75
.62
.72
.79
.78
.66
.66
.70
.68
.72
Inlet Total
Outlet Total
Avg of Numbers Avg of All
Steady State Not Used Numbers
.78
1.12
.85
.92
.81
.92
.90
.97
.79
.73
.84
.77
.70
.85
.79
.90
.63
.91
.89
.91
.68
.65
.74
.76
.74
.66
.81
.67
.74
.80
.87
.66
.66
.70
.72
.73
.81,
1.18,
.68,
1.07,
.84,
.96,
• 93,
1.00,
.82,
.82,
.88,
.83,
.73,
.94,
.86,
• 92,
.68,
1.00,
.92,
.95,
.72,
.71,
.81,
.77,
.76,
.81,
.84,
.40, .63
.69,
.75
.81, .77
.68,
.68,
.73,
.79,
.75,
.10
.08
.82
.08
.47
.04
.87
.38
.75
.03
.82
.76
.67
.78
.25
.72
.57
.25
.65
.62
.64
.56
.62
.73
.10
.08
.10
,.58
.65

,.06
.63
.63
.63
.24
.67
.71
.97
.75
.75
.75
.92
.84
.79
.80
.73
.73
.78
.72
.81
.79
.66
.61
.80
.84
.77
.73
.69
.59
.73
.62
.55
.63
.60
.61
.58
.72
.62
.63
.64
.60
.64

Avg of Numbers D
Steady State Not Used T
.75
1.04
.80
.86
.81
.92
.85
.92
.76
.73
.74
.80
.73
.85
.83
.72
.65
.85
.85
.81
.73
.72
.63
.73
.68
.59
.67
.72
.69
.75
.79
.61
.63
.66
.64
.69
.78, .20
1.10, .08
.85, .30
1.03, .08
.84, .10
.95, .88
.86, .81
.94, .10
.83, .78
.78, .66
.78, .62
.84, .67
.75, .69
.91, .18
.87, .40
.89, .10
.68, .25
.92, .08
.89, .78
.91, .50
.75, .69
.80, .27
.76, .06
.74, .70
.71, .11
.75, .06
.76, .09
.67, .14, .10
.65, .14, .60
.06, .70, .73
.07, .75, .76
.68, .54
.65, .58
.71, .35
.72, .07
.73, .10
ifference Steady State
otal (Inlet - Outlet)
.03
.08
.05
.06
0
0
.05
.05
0
0
.10
- .03
- .03
0
- .04
.18
- .02
.06
.04
.10
- .05
- .07
.11
.03
.06
.07
.14
- .05
.05
.05
.08
.05
.03
.04
.08
.04

-------
                                                                                                                                                                        Outlet Total
U>
Date
02-03-78
02-03-78
02-03-78
02-17-78
02-17-78
02-17-78
03-24-78
03-24-78
04-13-78
04-13-78
04-13-78
04-28-78
04-28-78
04-28-78
OS-04-78
(fcj-05-78
05-05-78
05-05-78
05-09-78
05-09-78
05-09-78
05-16-78
05-16-78
05-16-78
05-23-78
05-23-78
05-23-78
05-23-78
05-31-78
05-31-78
05-31-78
05-31-78
06-06-78
06-06-78
06-06-78
06-06-78
Unit
2
3
It
1
2
4
2
4
2
3
4
2
3
4
3
2
3
4
2
3
4
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
Avg of All
Numbers
1.07
.29
.32
.31
.28
.18
.30
.17
.25
.33
.18
.43
.15
.22
.10
.05
.04
.04
.06
1.43
.04
.25
.88





.54
.61
.82
.66
.52
.64
.65
.97
Avg of Numbers Avg of All
Steady State Not Used Numbers
.66
.30
.37
.31
.28
.17
.29
.17
.25
.24
.18
.37
.15
.28
.07
.04
.03
.04
.06
1.43
.04
.25
.96
No Data
No Data
No Data
No Data
No Data
.57
.61
.84
.67
.55
.68
.66
1.06
3.0 ,
.41,
.37,
.38,
.58,
.28,
.55,
.32,
.42,
.37,
.31,
.80,
.24,
.04,
.18,
.10,
.06,
.06,
.08,
1.51,1
.05,
.32,
1.02,





.61,
.62,
.93,
.70,
.61,
.72,
.72,
1.68,
.34
.08
.22
.25
.07
.08
.12
.05
.05
.08
.06
.30
.05
.30
.06
.02
.03
.02
.02
.34
.02
.18
.50





.26
.58
.55
.60
.10
.11
.56
.06
.36
.06
.16
.06
.09
.08
.13
.07
.07
.06
.04
.14
.09
.09
.13
.07
.10
.05
.28
0
.18
.19
.64
.36




.46
.51
.68
.57
.40
.29
.35
.46
Avg of Numbers Difference Steady State Avg of All
Steady State Not Used Free (Inlet - Outlet) Numbers
.35
.05
.13
.06
.09
.10
.14
.07
.06
.05
.04
.13
.09
.09
.14
.07
.11
.05
.32
0
.22
.19
.66
.30
No Data
No Data
No Data
No Data
.48
.51
.69
.57
.42
.30
.37
.36
.5 ,
.10,
•3 ,
.1 ,
.1 ,
.10,
.08,
.07,
.13,
.10,
.05,
.20,
.13,
.10,
.20,
.08,
.14,
.06,
.35,

.04,
.04,
1.07,
.76,




.57,
.58,
.77,
.61,
.45,
.41,
.47,
1.18,
.23
.05
.1
.05
.07
.05
.15
.05
.04
.05
.025
.10
.05
.07
.05
.05
.05
.05
.03

.24
.27
.07
.02




.24
.43
.56
.51
.14
.02
.08
.02
.31
.25
.24
.25
.19
.07
.15
.10
.19
.19
.14
.24
.06
.19
- .07
- .03
- .08
- .01
- .26
1.43
- .18
.06
.30
-
-



.09
.10
.15
.10
.13
.38
.29
.70
1.89
.60
.54
.58
.49
.40
.78
.43
.63
.61
.40
.76
.77
.61
1.2
1.01
1.13
1.16
1.03
2.27
1.11
1.08
1.04
1.16
1.31
.97
1.26
1.12
1.13
1.19
1.36
1.29
.97
1.12
1.13
1.31
Avg of Numbers Avg of All
Steady State Not Used Numbers
1.37
.64
.52
.59
.50
.43
.71
.43
.61
.61
.43
.74
.84
.74
1.2
.99
1.16
1.20
1.04
2.23
1.10
1.06
1.09
1.16
1.10
.97
1.00
1.06
1.14
1.18
1.45
1.29
1.04
1.13
1.13
1.54
4.0 ,1.
.70, .
.60, .
.61, .
.66, .
.56, .
1.8 , .
.68, .
.93, .
.90, .
.57, .
1.0 , ,
.90, ,
.79, .
-
1.25, .
1.25, .
1.20,1,
1.18,
2.54,2
1.13,1.
1.30,1
1.16,
1.23,1
4.0 , ,
1.06, ,
4.0 , .
1.54,1
1.16,1
1.22,1
1.48,
1.31,1
1.07, .
1.18,1
1.16,1
2.10,
33
21
50
.53
18
.17
.39
18
.49
25
.11
.60
.30
.18

.86
.92
,05
.80
.10
,1
.04
.60
.10
,98
,93
.65
.04
,01
.16
.63
.25
.20
,02
.08
.16
1.13
.54
.26
.44
.49
.41
.53
.42
.54
.67
.55
.72
.84
.75
.95
.87
1.16
1.05
1.65
2.13
.82
.90
1.10
2.21
1.23
.96
1.48
.89
1.10
1.10
1.32
1.18
.94
.93
1.04
1.33
Avg of Numbers Difference Steady State
Steady State Not Used Total (Inlet - Outlet)
1.08
.53
.30
.44
.48
.55
.53
.48
.54
.66
.55
.74
.88
.75
1.09
.90
1.22
1.05
1.21
2.13
1.03
.95
1.10
2.2
.98
1.01
1.27
.96
1.10
1.10
1.34
1.20
.98
.99
1.05
1.4
1.4 ,1
.55,
.35 ,
.50,
.55,
.55,
.55,
.51,
.55,
.80,
.57,
.75,
.91,
.75,
1.29,
1.0 ,
1.86,
1.08,1
4.4 ,1
2.13,2
1.10,
1.08,
1.15,
2.9 ,1
4.0 ,
1.08,
4.0 ,
1.0 ,
1.14,1
1.18,1
1.39,1
1.21,1
1.04,
1.21,
1.10,
2.45,
.0
.60
. 10
.40
.47
.15
.52
.07
.50
.55
.55
.60
.65
.73
.05
.55
.32
.02
.15
.1
.14
.18
.98
.55
.93
.32
.96
.53
.05
.01
.13
.16
.43
.05
,94
.08
.29
. 11
.22
. 15
.02
- .12
. 18
- .05
.07
- .05
- .12
0
- .04
- .01
.11
.09
- .06
.15
- .17
.10
.07
.11
- .01
-1.04
.12
- .04
- .27
.10
.04
.08
.11
.09
.01
.14
.08
.14

-------
                      APPARENT CLEANLINESS FACTOR
  Date
C.F.
                               Date
C.F.
                                              Date
                                                                        C.F.
Unit 1
3/28/74
6/11/74
7/25/74
2/13/75
3/20/75
4/23/75
7/22/75
8/26/75
9/30/75
11/5/75
12/8/75
1/12/76
2/18/76
3/23/76
4/28/76
5/6/76
6/3/76
6/10/76
6/16/76
7/9/76
7/22/76
7/29/76
8/5/76
8/12/76
11/11/76
12/13/76
82.10
70.11
72.40
79.13
75.48
76.62
72.67
70.31
69.04
72.63
74.98
87.00
75.00
72.00
69.00
71.00
72.00
69.00
70.00
71.00
69.00
69.00
69.00
72.00
81.94
83.37
                             6/1/77
                             6/17/77
                             6/30/77
                             7/13/77
                             7/27/77
                             8/9/77
                             8/24/77
                             9/8/77
                             9/22/77
                             10/5/77
                             10/19/77
                             11/2/77
                             11/18/77
                             12/2/77
                             12/14/77
                             12/30/77
                             1/4/78
                             1/10/78
                             1/17/78
                             1/25/78
                             2/8/78
                             2/13/78
                             2/17/78
                             2/22/78
                             3/13/78
                             5/31/78
                             72.00
                             72.00
                             71.00
                             72.00
                             71.00
                             72.00
                             70.00
                             70.00
                             69.00
                             72.00
                             74.00
                             70.00
                             73.00
                             81.00
                             81.00
                             87.00
                             86.00
                             89.00
                             92.00
                             85.00
                             80.00
                             73.00
                             76.00
                             79.00
                             76.00
                             72.00
               6/6/78
               6/14/78
               6/21/78
               7/7/78
               7/18/78
               8/2/78
               8/14/78
               8/28/78
               10/19/78
72.00
72.00
71.00
71.00
73.00
72.00
71.00
71.00
73.00
                               144

-------
                           APPARENT CLEANLINESS FACTOR
  Date
C.F.
Date
C.F.
Date
C.F.
Unit 2

3/18/74
5/9/74
6/13/74
7/29/74
8/29/74
7/22/75
8/27/75
9/30/75
11/11/75
12/16/75
1/21/76
2/24/76
5/6/76
6/8/76
6/16/76
7/9/76
7/22/76
7/29/76
8/6/76
8/12/76
8/19/76
10/13/76
11/15/76
12/27/76
6/1/77
6/17/77
86.15
76.30
71.25
73.54
73.08
74.36
72.08
72.64
74.81
79.61
90.00
82.00
71.00
72.00
70.00
71.00
72.00
72.00
73.00
72.00
70.00
75.98
82.98
88.41
74.00
71.00
6/1/77
6/17/77
6/30/77
7/13/77
7/27/77
8/9/77
8/19/77
9/8/77
9/22/77
10/5/77
10/18/77
11/2/77
11/18/77
12/2/77
12/14/77
12/29/77
1/10/78
1/23/78
2/8/78
2/22/78
3/22/78
4/5/78
4/19/78
5/2/78
5/16/78
6/6/78
74.00
71.00
71.00
73.00
74.00
73.00
71.00
71.00
72.00
73.00
76.00
78.00
80.00
80.00
84.00
89.00
90.00
84.00
83.00
88.00
80.00
75.00
76.00
77.00
73.00
69.00
                           6/14/78
                           6/21/78
                           7/7/78
                           7/18/78
                           8/2/78
                           8/14/78
                           8/28/78
                           10/16/78
                           10/19/78
                             74.00
                             70.00
                             84.00
                             71.00
                             71.00
                             73.00
                             71.00
                             74.00
                             70.00
                                145

-------
                           APPARENT CLEANLINESS FACTOR
  Date
C.F.
  Date
C.F.
  Date
                                                                        C.F.
Unit 3

2/26/74
5/21/74
7/11/74
8/28/74
11/22/74
1/15/75
2/27/75
5/13/75
6/17/75
7/22/75
9/30/75
11/7/75
12/8/75
1/12/76
2/19/76
3/23/76
4/26/76
6/9/76
6/16/76
7/9/76
7/22/76
7/29/76
8/6/76
8/12/76
8/19/76
10/13/76
91.48
76.16
72.95
73.15
81.11
84.94
83.34
78.90
75.09
74.98
68.96
74.30
78.53
87.00
79.00
76.00
73.00
72.00
74.00
71.00
73.00
72.00
71.00
72.00
73.00
74.10
5/6/77
5/20/77
6/3/77
6/16/77
6/30/77
7/13/77
8/10/77
9/8/77
9/21/77
10/6/77
10/19/77
11/3/77
11/17/77
12/01/77
12/14/77
12/29/77
1/11/78
1/23/78
2/8/78
2/22/78
3/10/78
3/24/78
3/30/78
4/5/78
4/19/78
5/2/78
72.00
75.00
75.00
74.00
74.00
74.00
75.00
73.00
73.00
77.00
78.00
79.00
79.00
86.00
86.00
89.00
91.00
93.00
90.00
89.00
80.00
67.00
73.00
70.00
74.00
80.00
5/16/78
6/6/78
6/14/78
6/21/78
7/7/78
7/18/78
8/2/78
8/15/78
8/28/78
10/16/78
10/19/78
77.00
74.00
73.00
74.00
74.00
74.00
73.00
75.00
74.00
78.00
78.00
                               146

-------
APPARENT CLEANLINESS FACTOR
Date
Unit 4
5/21/74
7/11/74
8/28/74
1/21/75
3/19/75
4/18/75
5/21/75
6/30/75
8/13/75
9/30/75
11/5/75
12/15/75
1/22/76
5/20/76
5/26/76
6/9/76
6/16/76
6/30/76
7/12/76
7/22/76
7/29/76
8/6/76
8/12/76
8/19/76
10/20/76
11/22/76
C.F.

78.28
76.32
74.44
78.87
79.87
78.19
78.55
74.57
72.12
72.77
75.87
79.52
90.00
73.00
74.00
74.00
74.00
75.00
75.00
73.00
74.00
71.00
72.00
73.00
80.45
83.87
Date

5/20/77
6/3/77
6/16/77
6/30/77
7/13/77
7/27/77
8/10/77
9/9/77
9/21/77
10/6/77
10/19/77
11/3/77
11/17/77
12/01/77
2/1/78
2/22/78
3/24/78
4/5/78
4/19/78
5/2/78
5/16/78
5/31/78
6/14/78
6/21/78
7/7/78
7/18/78
C.F.

74.00
75.00
74.00
74.00
74.00
74.00
77.00
74.00
73.00
77.00
79.00
78.00
82.00
82.00
91.00
88.00
79.00
76.00
77.00
78.00
76.00
72.00
76.00
74.00
75.00
74.00
Date C.F.

8/2/78 74.00
8/15/78 74.00
8/28/78 71.00
10/19/78 73.00






















      147

-------
           CHIORINE  CONCENTRATIONS


Date

6/9/76


6/15/76
6/16/76



7/7/76


7/8/76



7/16/76


8/13/76


8/19/76




5/6/77


5/12/77


5/20/77





Unit

2
3
4
1
1
2
3
4
2
3
4
1
2
3
4
1
2
3
1
3
4
1
2
3
4

1
3
4
1
3
4
1
2
3
4
C12
Feed Rate
(lb/24 hrs.)
Phase I
6000
4500
6000
6000
4500
4500
4500
4500
7500
4500
6000
6000
7500
4500
6000
6000
7500
4500
6000
4500
6000
6000
7500
4500
6000
Phase II
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
Flow
Rate
(Gal/min)

113,967
99,799
124,694
128,581
128,581
133,390
121,317
122,466
138,798
139,631
129,241
139,924
138,798
139,631
129,241
124,128
137,866
119,689
130,245
103,227
115,352
139,655
128,108
132,630
130,766

154,000
141,000
151,000
135,872
114,000
136,425
140,007
122,911
131,289
126,583
C12
Cone.
Cmg/1)

4.38
3.75
4.00
3.88
2.91
2.77
3.09
3.06
4.50
2.68
3.86
3.57
4.49
2.68
3.86
4.02
4.52
3.13
3.83
3.63
4.33
3.58
4.87
2.82
3.82

2.43
2.66
2.48
2.76
3.28
2.75
2.67
3.05
2.85
2.96
Continued
                    148

-------
             CHLORINE CONCENTRATIONS
Date
C12
Feed Rate
Unit (lb/24 hrs.)
Flow
Rate
(Gal/rain)
C12
Cone .
(mg/1)
Phase II (Continued)
5/27/77 1
2
3
4
6/3/77 1
2
3
4
6/10/77 1
2
3
4
6/17/77 1
2
3
4
6/24/77 2
3
4
6/30/77 1
2
3
4
7/6/77 1
2
4
7/13/77 1
2
3
4
7/20/77 1
2
3
4
7/27/77 1
2
4
8/18/77 1
3
4
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
3000
4500
4500
4500
4500
4500
137,765
128,856
132,873
128,117
137,591
125,638
134,127
130,984
137,609
110,547
133,895
129,926
138,196
138,243
133,404
129,732
136,154
137,242
127,881
140,402
137,322
133,030
123,675
139,381
140,354
125,952
135,885
135,287
132,145
122,053
137,828
133,534
131,285
122,505
136,518
136,904
117,125
135,131
132,390
126,904
2.72
2.91
2.82
2.92
2.72
2.98
2.79
2.86
2.72
3.39
2.80
2.88
2.71
2.71
2.81
2.89
2.75
2.73
2.93
2.68
2.73
2.82
3.03
2.69
2.67
2.97
2.76
2.77
2.83
3.07
2.72
2.80
2.85
3.01
1.83
2.74
3.20
2.77
2.83
2.95
Continued
                    149

-------
            CHLORINE CONCENTRATIONS


Date


C12
Feed Rate
Unit (lb/24 hrs.)
Flow
Rate
(Gal/min)
C12
Cone.
(mg/1)
Phase II (Continued)
8/25/77

9/2/77



9/9/77



9/16/77



9/23/77




10/6/77



10/28/77



11/3/77



11/18/77



12/1/77



1
2
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4

1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
2500
3000
2500
2500
2500
2500
2500
2500
2500
2500
1500
2500
2500
2500
1500
2500
2500
2500
Phase III
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
132,934
130,492
130,785
134,564
125,908
127,631
125,812
135,583
122,450
124,760
124,049
134,233
121,183
126,038
124,200
131,287
117,328
123,407

103,268
108,776
110,813
109,223
101,133
110,628
112,831
113,287
100,587
112,868
113,496
109,409
94,299
113,261
100,137
101,970
108,257
112,362
112,937
111,681
1.56
1.91
1.59
1.55
1.65
1.63
1.65
1.53
1.70
1.67
1.01
1.55
1.72
1.65
1.01
1.58
1.77
1.68

1.21
1.15
1.13
1.14
1.23
1.13
1.11
1.10
1.24
1.10
1.10
1.14
1.32
1.10
1.25
1.22
1.15
1.11
1.11
1.12
Continued
                    150

-------
             CHLORINE  CONCENTRATIONS
Date

12/22/77

2/3/78


2/17/78


3/24/78

4/13/78



4/28/78


5/5/78


5/9/78

5/16/78


5/23/78



5/31/78

6/6/78


6/13/78



6/20/78



Unit
Phase
2
3
2
3
4
1
2
4
2
4
2
3
1
4
2
3
4
3
2
4
2
4
2
3
4
1
2
3
4
1
4
1
2
3
1
2
3
4
1
2
3
4
C12
Feed Rate
(lb/24 hrs.)
.blow
Rate
(Gal/min)
C12
Cone.
(mg/1)
Ill (Continued)
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
2000
1500
2000
2500
2000
3000
3000
3000
3500
3500
3500
3500
3500
3500
3500
3500
3500
3500
3500
3600
3500
3500
3000
3500
3000
3500
2800
2800
2800
2800
114,738
112,152
105,676
102,695
98,319
102,777
107,375
95,636
108,314
108,310
111,656
108,639
108,748
109,634
110,539
108,537
110,427
112,492
148,344
125,315
117,349
124,050
134,354
128,219
123,584
140,541
131,538
133,860
128,087
143,378
126,009
140,054
136,929
132,612
139,479
122,574
134,986
132,104
141,147
134,764
134,559
130,883
1.09
1.11
1.18
1.22
1.27
1.21
1.16
1.31
1.15
1.15
1.12
1.15
1.53
1.14
1.51
1.92
1.51
2.22
1.68
1.99
2.48
2.35
2.17
2.27
2.37
2.07
2.21
2.18
2.27
2.03
2.30
2.14
2.13
2.20
1.79
2.38
1.85
2.20
1.65
1.73
1.73
1.78
Continued
                    151

-------
            CHLORINE CONCENTRATIONS
Date

6/21/78



6/27/78



7/7/78



7/18/78



7/25/78



8/2/78



8/8/78


8/16/78



8/29/78



9/6/78



Unit
Phase
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
3
4
1
2
3
4
1
2
3
4
1
2
3
4
C12
Feed Rate
(lb/24 hrs.)
Flow
Rate
(Gal/min)
C12
Cone.
(mg/1)
Ill (Continued)
3000
3000
3000
3000
3100
3000
3000
3000
2500
3000
3000
3000
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
NA
2500
2500
2500
NA
2500
2500
2500
2500
2500
2500
2500
141,147
134,764
134,559
130,883
144,602
135,813
136,340
128,655
141,569
115,407
137,792
126,613
133,424
133,680
139,010
127,074
133,723
142,512
135,150
133,625
136,125
145,339
131,536
129,253
137,480
137,276
128,196
143,061
128,201
133,069
131,949
137,686
139,076
132,657
128,580
127,932
136,550
133,386
130,284
1.76
1.84
1.83
1.89
1.78
1.84
1.83
1.94
1.47
2.16
1.81
1.97
1.56
1.56
1.50
1.64
1.56
1.46
1.54
1.56
1.53
1.43
1.58
1.61
1.51
1.52
1.62
NA
1.62
1.56
1.58
NA
1.50
1.57
1.62
1.63
1.52
1.56
1.60
Continued
                    152

-------
            CHLORINE CONCENTRATIONS
Date

9/19/78



10/3/78


10/17/78


10/31/78



11/14/78


11/28/78


12/19/78



Unit
Phase
1
2
3
4
1
3
4
1
2
3
1
2
3
4
1
3
4
1
2
4
1
2
3
4
C12
Feed Rate
(lb/24 hrs.)
Flow
Rate
(Gal/min)
C12
Cone.
(mg/1)
Ill (Continued)
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
127,932
136,550
133,386
130,284
112,284
108,133
107,633
112,284
108,606
108,133
112,284
108,606
108,133
107,633
106,969
105,065
105,328
106,969
104,771
105,328
106,501
94,380

82,248
1.63
1.52
1.56
1.60
1.86
1.92
1.93
1.86
1.91
1.92
1.86
1.91
1.92
1.93
1.95
1.98
1.97
1.95
1.99
1.97
1.95
2.20

2.53
Feed Rate lb/24 hrs.
 Flow Rate gal/rain.
= mg/1 C12
                    153

-------
                           WATER QUALITY PARAMETERS
  Date
Cond.
Alkalinity   T.S.S.    T.O.C.
NH,
Org N
N02
N03
 Inlet
 Water
Temp-°F
Phase I
5/26/76
6/9/76
6/15/76
6/16/76
7/8/76
7/16/76
8/13/76
8/19/76
7.8
7.6
7.6
7.6
7.6
7.5
7.3
7.5
330
290
340
270
330
240
200
210
85
98
94
100
82
66
54
63
26
15
7
24
22
20
10
20
6.2
3.0
5.6
2.9
4.2
4.9
3.1
2.8
.14
.26
.50
.25
.15
.14
.16
.19
.47
.13
.43
.30
.38
.20
.24
.22
1.1
.78
.97
.78
.79
.55
.58
.60
73
70
81
77
72
73
77
73
5/6/77
5/12/77
5/20/77
5/27/77
6/3/77
6/10/77
6/17/77
6/24/77
6/30/77
7/6/77
7/13/77
7/20/77
1/27/77
8/25/77
9/2/77
9/8/77
9/16/77
9/23/77
9/30/77
7.8
8.3
7.7
7.8
7.9
8.0
8.0
7.5
7.6
7.8
7-7
7.7
7.6
7.6
7.4
7.5
7.4
7.4
7.5
280
220
240
310
320
260
260
280
270
270
200
180
250
300
240
270
280
220
210
94
82
82
91
90
80
82
74
73
79
66
56
64
80
72
72
74
76
75
25
22
21
17
20
28
21
-
26
20
25
22
28
21
19
16
13
20
21
2.9
2.2
2.8
1.9
5.2
7.8
3.8
4.2
3.7
2.9
4.1
2.5
2.1
-
-
4.8
4.0
5.2
6.6
.81
.07
.12
.21
.12
.09
.14
.39
.11
.13
.15
.06
.20
.11
.12
.13
.16
.10
.09
.07
.15
.18
.27
.24
.15
.11
.33
.18
.16
.14
.14
.22
.19
.16
.15
.19
.20
.09
.74
.70
.70
.67
.62
.53
.62
.37
.54
.62
.58
.50
.57
.53
.62
.70
.71
.63
.68
75
59
64
72
72
64
70
72
72
77
72
75
70
72
73
70
72
68
63
10/28/77
11/18/77
12/22/77
2/3/78
2/17/78
3/24/78
4/13/78
4/28/78
5/5/78
5/9/78
5/16/78
7.5
7-4
7.5
7.5
7.9
8.2
7.5
7.3
7.2
7.1
7.2
240
220
210
250
290
320
360
320
290
350
340
78
80
78
76
89
100
100
86
86
90
91
36
34
10
16
10
13
16
28
23
22
29
4.1
4.3
1.0
3.2
2.3
2.9
4.0
2.4
1.4
1.9
2.9
.07
.06
.04
.21
.07
.09
.49
.10
.17
.15
.19
.13
.32
.22
.29
.13
.17
.27
1.3
.20
.18
.19
.65
.68
.76
.92
.98
.63
.63
.57
.71
.61
.71
59
50
43
37
43
54
63
54
61
64
60
                                      154

-------
WATER QUALITY PARAMETERS
Date
5/23/78
5/31/78
6/6/78
6/13/78
6/21/78
6/27/78
7/7/78
7/18/78
7/25/78
8/2/78
8/8/78
8/15/78
8/29/78
9/6/78
9/19/78
10/3/78
10/17/78
10/31/78
11/14/78
11/28/78
12/19/78
PH
7.8
7.6
7.7
7.2
7.6
7.6
7.6
8.2
7.8
7.5
7.5
7.6
7.4
8.1
7.6
7.5
7.6
7.4
7.8
7.4
7.3
Cond.
340
290
240
320
310
260
430
320
240
290
400
320
210
340
220
420
290
400
470
410
350
Alkalinity
83
88
83
85
84
89
94
91
78
85
86
82
68
84
77
87
64
90
88
90
98
T.S.S.
23
11
29
32
36
26
26
20
20
29
31
27
19
25
24
24
19
15
13
12
5
T.O.C.
5.0
3.4
5.7
2.6
3.4
3.0
6.3
4.0
3.6
3.5
4.3
3.2
4.2
3.8
2.8
4.4
3.0
5.0
4.4
2.8
2.9
NH3
.15
.16
.09
.10
.10
.08
.15
.15
.07
.12
.16
.10
.07
.07
.08
.11
.13
.21
.11
.16
.08
Org N
.23
.14
.13
.21
.12
.13
.18
.29
.19
.16
.16
.10
.21
.21
.16
.27
.19
.19
.23
.14
.36
N02
N03
.79
.87
.69
.85
.72
.72
.95
.73
.65
.67
.77
.75
.68
.53
.74
.32
.86
.77
1.0
1.1
1.1
Inlet
Water
Terap-°F
66
72
69
73
75
75
81
75
77
73
75
75
73
75
70
66
59
61
64
-
-
        155

-------
FREE RESIDUAL CHLORINE
  CONSUMED IN SYSTEM
Feed Rate
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
Ul=3000
U2-4=4500
4500
Ul=2500
U2-4=3000
2500
2500
Ul=1500
U2- 4=25 00
Ul=1500
U2-4=2500
1500
1500
1500
Date
05-06-77
05-12-77
05-20-77
05-27-77
06-03-77
06-10-77
06-17-77
06-24-77
06-30-77
07-06-77
07-13-77
07-20-77
07-27-77

08-18-77
08-25-77

09-02-77
09-09-77
09-16-77

09-23-77

10-30-77
11-18-77
12-22-77
Unit 1
.86
-
.47
1.13
1.12
.68
1.09
-
.38
1.01
.86
.30
.72

.66
.71

.57
.34
-.09

.03

.43
.48
—
Unit 2
.
-
-
1.22
1.12
.76
.89
.77
.83
.95
.90
.42
1.06

-
.71

.62
.20
.60

.42

.53
.40
.38
Unit 3
.67
1.41
.42
1.20
1.25
.78
1.16
.48
.81
-
.52
.42
-

.64
-

.60
.39
.48

.24

.31
.47
.42
Unit 4

1.02
.78
1.24
1.22
.69
1.08
.78
1.00
1.09
.77
.37
1.16

.72
_

.67
.41
.67

.45

.50
.47
-
          156

-------
TOTAL RESIDUAL CHLORINE
  CONSUMED IN SYSTEM
Feed Rate
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
4500
Ul=3000
U2 -4=4500
4500
Ul=2500
U2-4=3000
2500
2500
Ul=1500
U2-4=2500
Ul=1500
U2-4=2500
1500
1500
1500
Date
05-06-77
05-12-77
05-20-77
05-27-77
06-03-77
06-10-77
06-17-77
06-24-77
06-30-77
07-06-77
07-13-77
07-20-77
07-27-77

08-18-77
08-25-77

09-02-77
09-09-77
09-16-77

09-23-77

10-30-77
11-18-77
12-22-77
Unit 1
-.09
-
.14
-.02
.21
.07
.10
-
-.04
.36
.18
-.10
.09

.02
.16

.07
-.10
-.56

-.32

-.09
-.01
-
Unit 2
.
-
-
.02
.20
.16
.07
.09
.19
.17
.21
.03
.1

-
.13

-.07
-.12
-.13

-.12

-.01
0
.09
Unit 3
-.07
.87
-.11
-.02
.18
.11
.20
-.01
.21
-
.09
.01
-

.15
-

.10
-.08
-.13

-.16

-.02
0
.10
Unit 4

.46
.26
.02
.3
.18
.23
.18
.40
.34
.27
-.03
.32

.23
-

.07
-.13
-.11

.04

-.04
-.01
-
        157

-------
             FREE RESIDUAL CHLORINE CONSUMED IN SYSTEM
                         USED IN ANALYSIS
                       TOTALS (SAMPLE SIZE)
Feed Rate
(lbs/24 hrs)
4500


2500
1500
Date
May
June
July
Sept
Oct/Nov
Unit 1
0.82(3)
0.82(4)
0.93(2)
0.45(2)
0.46(2)
Unit 2
1.22(1)
0.87(5)
0.92(2)
0.41(2)
0.47(2)
Unit 3
0.93(4)
0.90(5)
0.52(1)
0.50(2)
0.40(2)
Unit 4
1.01(3)
0.95(5)
0.95(2)
0.55(2)
0.49(2)
            TOTAL RESIDUAL CHLORINE CONSUMED IN SYSTEM
                         USED IN ANALYSIS
                       TOTALS (SAMPLE SIZE)
Date
Unit 1
Unit 2
Unit 3
Unit 4
May

June

July
0.07(2)

0.08(4)

0.27(2)
0.02(1)

0.15(5)

0.19(2)
0.42(2)

0.14(5)

0.09(1)
0.25(3)

0.26(5)

0.31(2)
                                158

-------
 FREE RESIDUAL CHIORINE
          AT INLET
Feed Rate
4500
4500
4500
4500
4500
4500
4500
2500
2500
Ul=1500
U2-4=2500
Ul=1500
U2-4=2500
1500
1500
1500
Date
05-27-77
06-3-77
06-10-77
06-17-77
06-30-77
07-06-77
07-13-77
09-02-77
09-08-77
09-16-77

09-23-77

09-30-77
10-28-77
11-18-77
Unit 1
.50
.38
.66
.57
.93
.81
.99
.28
.48
.51

.53

.28
.21
.19
Unit 2
.41
.39
.93
.54
.76
.42
.68
.19
.41
.52

.42

.11
.16
.12
Unit 3
.38
.27
.78
.31
.88
1.02
.86
.25
.46
.39

.75

.42
.19
.07
Unit 4
.47
.33
.98
.50
.64
1.10
.54
.20
.37
.61

.48

.20
.17
.09
TOTAL RESIDUAL CHLORINE
       AT INLET
Feed Rate
4500
4500
4500
4500
4500
4500
2500
2500
Ul=1500
U2-4=2500
Ul=1500
U2-4=2500
1500
1500
Date
05-27-77
06-03-77
06-10-77
06-17-77
06-30-77
07-13-77
09-02-77
09-08-77
09-16-77

09-23-77

10-28-77
11-18-77
Unit 1
1.30
1.29
1.25
1.24
1.41
1.29
.77
.93
1.06

.87

1.02
.74
Unit 2
1.41
1.25
1.59
1.28
1.17
1.32
.87
.92
.96

.91

.61
.45
Unit 3
1.15
1.30
1.45
1.22
1.44
1.30
.85
.99
1.03

1.1

.58
.55
Unit 4
1.51
1.26
1.58
1.19
1.51
.88
.77
.92
1.07

.93

.60
.55
          159

-------
FREE RESIDUAL CHLORINE
       AT OUTLET
Feed Rate
4500
4500
4500
4500
4500
4500
4500
2500
2500
Ul=1500
U2-4=2500
Ul=1500
U2-4=2500
1500
1500
1500
Date
05-27-77
06-03-77
06-10-77
06-17-77
06-30-77
07-06-77
07-13-77
09-02-77
09-08-77
09-16-77

09-23-77

09-30-77
10-28-77
11-18-77
Unit 1
.23
.24
.68
.27
.96
.34
.86
.23
.49
.60

.47

.18
.30
.17
Unit 2
.24
.37
.94
.46
.54
.39
.49
.16
.56
.17

.37

.04
.13
.15
Unit 3
.21
.15
.62
.25
.60
.41
.89
.22
.46
.38

.64

.24
.11
.15
Unit 4
.22
.21
.75
.37
.52
.39
.76
.14
.42
.15

.39

.05
.12
.15
TOTAL RESIDUAL CHLORINE
       AT OUTLET
Feed Rate
4500
4500
4500
4500
4500
4500
2500
2500
Ul=1500
U2-4=2500
Ul=1500
U2-4=2500
1500
1500
Date
05-27-77
06-03-77
06-10-77
06-17-77
06-30-77
07-13-77
09-02-77
09-08-77
09-16-77

09-23-77

10-28-77
11-18-77
Unit 1
1.38
1.15
1.29
1.25
1.38
1.20
.72
.93
1.07

.83

.71
.66
Unit 2
1.43
1.29
1.53
1.29
1.17
1.17
.84
.89
.91

.91

.58
.50
Unit 3
1.43
1.21
1.29
1.20
1.20
1.32
.73
.93
.99

1.05

.58
.62
Unit 4
1.44
1.13
1.26
1.21
1.11
1.26
.74
.97
.94

.80

.59
.61
          160

-------
      FREE RESIDUAL CHLORINE
DIFFERENCE BETWEEN INLET AND OUTLET
Feed Rate
4500
4500
4500
4500
4500
4500
4500
2500
2500
Ul=1500
U2-4=2500
Ul=1500
U2-4=2500
1500
1500
1500
Date
05-27-77
06-03-77
06-10-77
06-17-77
06-30-77
07-06-77
07-13-77
09-02-77
09-08-77
09-16-77

09-23-77

09-30-77
10-28-77
11-18-77
Unit 1
.27
.14
-.02
.30
-.03
.47
.13
.05
-.01
-.09

.06

.10
-.09
.02
Unit 2
.17
.02
-.01
.08
.22
.03
.19
.03
-.15
.35

.06

.07
.03
-.03
Unit 3
.17
.12
.16
.06
.28
.61
-.03
.03
0
.01

.11

.18
.08
-.08
Unit 4
.25
.12
.23
.13
.12
.71
-.22
.06
-.05
.46

.09

.15
.05
-.06
              161

-------
  FREE RESIDUAL CHLORINE
    CONSUMED IN SYSTEM
AND INLET WATER TEMPERATURE
Date
05-06-77
05-12-77
05-20-77
05-27-77
06-03-77
06-10-77
06-17-77
06-24-77
06-30-77
07-06-77
07-13-77
07-20-77
07-27-77
08-18-77
08-25-77
09-02-77
09-09-77
09-16-77
09-23-77
10-30-77
11-18-77
12-22-77
Unit
Chlor.
.86
_
.47
1.13
1.12
.68
1.09
_
.38
1.01
.86
.29
.72
.66
.71
.57
.34
-.09
.03
.43
.48
-
1
Temp.
71
62
68
74
72
66
74
71
72
82
76
77.5
75
73
77
76
71
73
71
61
55
-
Unit
Chlor.
_
-
-
1.22
1.12
.76
.89
.77
.83
.95
.9
.42
1.06
-
.71
.62
.20
.60
.42
.53
.40
.38
2
Temp.
_
-
-
71
71
62
73
71
71
79.5
74
74
71
-
75
75
71
72
68
59
54
44
Unit
Chlor.
.67
1.41
1.20
1.20
1.25
.78
1.16
.49
.81
-
.52
.42
-
.64
-
.60
.39
.48
.24
.31
.47
.42
3
Temp.
69
60
66
71
71
64
72
69
70
80
74
76
72
71
75
75
72
72
69
65
53
43
Unit
Chlor.
_
1.02
.78
1.24
1.22
.69
1.08
.78
1.00
1.09
.77
.37
1.16
.72
-
.67
.41
.67
.45
.5
.47
™
4
Temp.
69
64
69
72
71
64
72
71
70
79
74
74
72
70
-
74
71
72
68
-
54
™
          162

-------
  TOTAL RESIDUAL CHLORINE
    CONSUMED IN SYSTEM
AND INLET WATER TEMPERATURE
Date
05-06-77
05-12-77
05-20-77
05-27-77
06-03-77
06-10-77
06-17-77
06-24-77
06-30-77
07-06-77
07-13-77
07-20-77
07-27-77
08-18-77
08-25-77
09-02-77
09-09-77
09-16-77
09-23-77
10-30-77
11-18-77
12-22-77
Unit
Chlor .
-.09
-
.14
-.02
.21
.07
.10
-
-.04
.36
.18
-.1
.09
.02
.16
.07
-.10
-.56
-.32
-.09
-.01
-
1
Temp.
71
62
68
74
72
66
74
71
72
82
76
77
75
73
77
76
71
73
71
61
55
-
Unit
Chlor.
—
-
-
.02
.05
.16
.07
.09
.19
.17
.21
.03
.1
-
.13
-.07
-.12
-.13
-.12
-.01
.0
.09
2
Temp.
—
-
-
71
71
62
73
71
71
79
74
74
71
-
75
75
71
72
68
59
54
44
Unit
Chlor.
-.07
.87
-.11
-.02
.18
.11
.20
-.01
.21
-
.09
.01
-
.15
-
.10
-.08
-.13
-.16
-.02
.00
.10
3
Temp.
69
60
66
71
71
64
72
69
70
80
74
76
72
71
75
75
72
72
69
65
53
43
Unit
Chlor.
_im
.46
.26
.02
.3
.18
.23
.18
.40
.34
.27
-.03
.32
.23
-
.07
-.13
-.11
.04
-.04
-.01
-
4
Temp.
69
64
69
72
71
64
72
71
70
79
74
74
72
70
-
74
71
72
68
-
54
-
            163

-------
     TOTAL RESIDUAL CHLORINE
DIFFERENCE BETWEEN INLET AND OUTLET
Feed Rate
4500
4500
4500
4500
4500
4500
2500
2500
Ul=1500
U2-4=2500
Ul=1500
U2-4=2500
1500
1500
Date
05-27-77
06-03-77
06-10-77
06-17-77
06-30-77
07-13-77
09-02-77
09-09-77
09-16-77

09-23-77

10-30-77
11-18-77
Unit 1
-.08
.14
-.04
-.01
.03
.09
.05
0
-.01

.04

.31
.08
Unit 2
-.02
-.04
.06
0
0
.15
.03
.03
.05

0

.03
-.05
Unit 3
-.28
.09
.16
.02
.24
-.02
.12
.06
.04

.05

0
-.07
Unit 4
.07
.13
.32
-.02
.40
-.38
.03
-.05
.13

.13

.01
-.06
             164

-------
   CONDENSER PERFORMANCE DATA USED TO ESTIMATE THE CHANGE
IN AFC RELATIVE TO A CHANGE IN INLET WATER TEMPERATURE  (IWT)
Date
05-20-77
06-03-77
06-16-77
06-17-77
06-30-77
07-13-77
07-27-77
08-10-77
08-24-77
09-08-77
09-09-77
09-21-77
09-22-77
11-02-77
11-03-77
11-17-77
11-18-77
12-01-77
Unit
ACF



.72
.71
.72
.71

.70



.69
.70


.73

1
IWT



74
72
76
75

77



71
61


55

Unit
ACF



.71
.71
.73
.74

.71



.72
.77


.80

2
IWT



73
71
74
71

75



68
59


54

Unit
ACF
.75
.75
.74

.74
.74

.75

.73

.73


.79
.79

.85
3
IWT
66
71
72

70
74

71

72

69


65
53

53
Unit
ACF

.75


.74
.74
.74
.77


.74
.73


.78
.82


4
IWT

71


70
74
72
72


71
68


65
54


    DATA USED TO ANALYZE  CONDENSER PERFORMANCE WITH INLET
           WATER TEMPERATURE  (IWT) AS A COVARIATE
Date
06-03
06-17
06-30
07-13
11-03
11-18
Feed Rate
4500
4500
4500
4500
1500
1500
Unit
ACF
.72
.72
.71
.72
.70
.73
1
IWT
72
74
72
76
61
55
Unit
ACF
.74
.71
.71
.73
.77
.80
2
IWT
71
73
71
74
59
54
Unit
ACF
.75
.74
.74
.74
.79
.79
3
IWT
71
72
70
74
65
53
Unit
ACF
.75
.74
.74
.74
.78
.82
4
IWT
71
72
70
74
65
54
                            165

-------
ON
ON
                        8.6
                        8.4
                        8.2
                        8.0
                      *  7.8
                         76
                        7.4
                        7.2
                         7.0

                         25
o:
uj -^
< UJ
* i
UJ
O 23
  "

  21
                       UJ
                          19
                          17
                          15
                                 MAY
                         JUNE
                                          JULY
                                         MONTHS
AUGUST
SEPTEMBER
                                                      Water  quality  data  for  1977.

-------
ON
                               MAY
JUNE
JULY     AUGUST  SEPTEMBER  OCTOBER
    MONTHS
                                           Water quality  data  for 1977 .

-------
                         o
                         O
ON
00
                         CT
                         E
 8


 7


 6


 5





 3


 2


  I


1.2


I.I
                        z
                        UJ
                        o
                        o 1.0
                           0.9
                           0.8
                           0.7

                     f
                     M
                     I t
                    I \
                    I  \
                    I
                      A
                       V
                                                            I
                                                            l\
                V

                                                                   V
                                             I
                                                       I
                                 MAY
                 JUNE
JULY
AUGUST   SEPTEMBER  OCTOBER
                                                          MONTHS
                                              Water  quality  data  for  1977.

-------
OS
10
                       6/10  6/17   6/24  6/30  7/6   7/13
7/20  7/27 8/2  8/9

  TIME  (MONTHS)
8/18   8/25 9/2    9/9   9/16  9/23 9/30
                                                  Unit 3  inlet  vs.  outlet free  residual chlorine  1977.

-------
   1.0
  0.9
   0.8
   0.7
LJ
oc
o
_J

g  0.5
o  0.4

V)
\jj
a:

uj  0.3

UJ
cc
   0.2
   O.I
    0

     11=04
  INLET


OUTLET
                                                         _L
                                                     J_
                                                                                           _L
11 '-06
\0&
IhIO
Ihl2         IN4

  TIME  (MINUTES)
IM6
                                                                              I hl8
                                                                             11 = 20
                                                                              Ih22
                                            Unit  3  inlet  vs.  outlet  free  residual  chlorine  9-9-77.

-------
LJ
    1.0




    0.9




    0.8




    0.7
g  06
<->  0.5
5   0.4

Q      L..
tr


u
LU

cr
u_
   0.3




   n 9
   U.t




   O.I




     0
                                                                     INLET	


                                                                   OUTLET---
                 I
I
I
I
I
I
       =03      11=05      11=07     II--09      11 = 11       11=13      11 = 15      11 = 17      11 = 19


                                                TIME  (MINUTES)
                                                                     11 = 21
                                                                                                          11 = 23
                              Unit  3   inlet  vs. outlet  free residual  chlorine  9-16-77.

-------

   1.0



  0.9




  0.8




  0.7
NJ
     UJ

     ? 0.6
     cr
     o
     _j

     o 0.5
       O.4
UJ
cr

UJ
UJ
cr
       0.3
       0.2
        O.I
         0
          Ih05
                  11=07
\\-09
                                                                                 INLET 	

                                                                               OUTLET 	
Ihl!
                                                                                           1 = 17
                                                                                                  11 = 19
                                                                                  \-2\
                                                                                 1 = 23
                                                              TIME  (MINUTES)
                                              Unit  3  inlet  vs.  outlet  free  residual chlorine  6-3-77.

-------
CO
           UJ
           oc.
           o

           x
           o
Q


(ft
UJ

OC.
           LU

           OC.
           li.
 1.0




0.9




0.8




0.7




0.6




0.5




0.4




0.3




0.2




O.I
                11 =04
                  ll'06
                             Ih08
                                                                       INLET
                                                                     OUTLET 	
11 = 10
h!6
                                                                                                             Ihl8
                                                                       TIME   (MINUTES)
                                                       Unit  3  inlet  vs.  outlet  free  residual chlorine 6-10-77.

-------
   1.0




   0.9




   0.8
I" 0.7
UJ



o


<->  0.5
a  0.4

(75
UJ
tr
ui
UJ
tr
u.
0.3




0.2




O.I
                                                                        INLET  	

                                                                      OUTLET  	
       1=04
                11'06
11=08
IhIO         11 = 12

 TIME  (MINUTES)
Ihl4
Ih 16
11 = 18
                                 Unit 3  inlet  vs. outlet  free  residuol chlorine  9-30-77.

-------
£
UJ
cr
o
en
UJ
UJ
ui
 1.5

 1.4

 1.3

 1.2

 I.I

 1.0

0.9

0.8

0.7

0.6

0.5



0.3

0.2

O.I

  O1
                                                                        INLET	
                                                                       OUTLET---
                 I
                    I
                               I
                                                  I
1 = 04
               11 = 06
1=08
11-10
IM2
  TIME
                                                   IIM4     II 16
                                                  (MINUTES)
h!8
11=20
\\--22
11 = 24
                             Unit  3  inlet vs. outlet  free  residual chlorine  6-30-77.

-------
    1.4


    1.3


    1.2
o>
E
UJ
oc
o
_i
X
o
ID
O


-------
         INLET AND OUTLET FREE  RESIDUAL CHLORINE vs TIME   UNIT 3   10-28-77
F
R
E
E

R
E
S
I
D
U
A
L

C
H
L
0
R
I
N
E
m
g
0.15-
0.10-
   0.05-
I   0.00
       1:30
                                                       n-  INLET
                                                       0-  OUTLET
                    h35
1:40

TIME
1:45
1 =50

-------
00
F
R
E
E

R
E
S
I
D
U
A
L

C
H
L
0
R
I
N
E
      m
      9
                INLET AND OUTLET FREE RESIDUAL CHLORINE vs TIME   UNIT 3   11-18-77
          0.20-
                                                                    o- INLET
                                                                    O- OUTLET
          0.15-
          0.10-
          0.05H
          0.00
            10:00
                   10:05
10:10
10:20
10:25
                                               TIME

-------
                INLET AND OUTLET FREE  RESIDUAL  CHLORINE vs  TIME   UNIT 3   12-22-77
10
F
R
E
E

R
E
S
I
D
U
A
L

C
H
L
0
R
I
N
E
   0.50-


   0.45-


   0.40-


   0.35-


   0.30-


   0.25


   0.20


   0.15


   0.10
       m  0.05H
       g
1   0.00
                  I   I
             10:00
                    '  I

                    10:05
                                 10:10         10:15

                                         TIME
                                                                       D-  INLET
                                                                       O-  OUTLET
10:20
10:25

-------
                INLET AND OUTLET FREE RESIDUAL CHLORINE vs TIME   UNIT 3   2-3-78
00
O
          0.45-1
                                                                         D-  INLET

                                                                         O-  OUTLET
                                                                                  10:25

-------
               INLET AND OUTLET FREE RESIDUAL  CHLORINE vs TIME   UNIT 3   4-13-78
CO
F
R
E
E

R
E
S
I
D
U
A
L

C
H
L
0
R
I
N
E
      m
      9
         0.401
         0.35-
          0.30-
          0.25-
          0.20-
          0.15-
          0.10-
          0.05-
       I   0.00
            10:00
                                                                  D- INLET
                                                                  O- OUTLET
                         I
                       10 = 05
   I
10:10

 TIME
10:15
   I
10:20

-------
oo
N5
F
R
E
E

R
E
S
I
D
U
A
L

C
H
L
0
R
I
N
E
                INLET AND OUTLET FREE RESIDUAL CHLORINE vc TIME   UNIT  3    4-13-78
0.50-


0.45-


0.40-


0.35-


0.30-


0.25


0.20


0.15


0. 10
      m   0.05 I
      9
       1   0.00
            10:25
                                                                     n- INLET
                                                                     O- OUTLET
                       10:30
                                     1 0:35
                                      TIME
10:40
10:45

-------
                INLET AND OUTLET FREE RESIDUAL  CHLORINE vs TIME   UNIT  3    4-28-78
oo
uo
F
R
E
E

R
E
S
I
D
U
A
L

C
H
L
0
R
I
N
E
      m
      9
          0.25n
          0.20-
          0.15-
          0. 10-
          0.05-
          0.00
            10:00
                            n- INLET
                            O- OUTLET
                    10:05
10:10
10: 15
10:20
   I

10:25
                                               TIME

-------
00
F
R
E
E

R
E
S
I
D
U
A
L

C
H
L
0
R
I
N
E
                INLET AND OUTLET FREE RESIDUAL CHLORINE ve TIME   UNIT  3    5-4-78
          0.25-
          0.20H
          0.15-
          0.10-
          0.05-
       m
       9

       1   0.
                     n- INLET
                     O- OUTLET
             7:00
                        7:05
7:10

TIME
7:15
7:20

-------
               INLET AND OUTLET FREE RESIDUAL CHLORINE v« TIME   UNIT 3   5-5-78
00
F
R
E
E

R
E
S
I
D
U
A
L

C
H
L
0
R
I
N
E
      m
      9
         0.15i
         0.10-
         0.05-
                                                                   n- INLET
                                                                   O- OUTLET
      i   0.00
            11:00
                   11:05
:20
11:25

-------
oo
F
R
E
E

R
E
S
I
D
U
A
L

C
H
L
0
R
I
N
E
                INLET AND OUTLET FREE RESIDUAL  CHLORINE v« TIME   UNIT 3   5-16-78
1.10-


1.00-

0.90-

0.80-

0.70-

0.60-

0.50-

0.40-

0.30-


0.20-
       I   0.00
            11:00
                                                                     n-  INLET
                                                                     O-  OUTLET
                   11:05
                             11:10
11:20
11:25
                                               TIME

-------
00
-vl
F
R
E
E

R
E
S
I
D
U
A
L

C
H
L
0
R
I
N
E
                INLET AND OUTLET FREE RESIDUAL CHLORINE vs TIME   UNIT 3   5-31-78
0.90-


0.80


0.70


0.60


0.50


0.40


0.30


0.20
       m   0,10-
       9

       I   0.00
            12:00
                    12:05
                              12:10
12:15
                                                                      n- INLET
                                                                      O- OUTLET
12:20
12:25
                                                TIME

-------
F
R
E
E

R
E
S
I
D
U
A
L

C
H
L
0
R
I
N
E
m
g
         INLET AND OUTLET FREE RESIDUAL CHLORINE vs TIME   UNIT 3   6-6-78
0.70-
0.60-
0.50-
0.40-
0.30-
0.20-
   0.10-
   0.00
                                                             n- INLET
                                                             O- OUTLET
      1 1 :00
                It :05
tl = 10
11:15
                                         TIME

-------
00
vo
F
R
E
E

R
E
S
I
D
U
A
L

C
H
L
0
R
I
N
E
               INLET AND OUTLET FREE RESIDUAL  CHLORINE vs TIME   UNIT 3   6-13-78
      m
      9
         0.30-
         0.25-
         0.20-
D- INLET

O- OUTLET
         0.15-
         0.10-
         0.05-
      1   0.00
           1 1 :00
                                                                          11 ;25
                                              TIME

-------
F
R
E
E

R
E
S
I
D
U
A
L

C
H
L
0
R
I
N
E
0.50-
         INLET AND OUTLET FREE RESIDUAL  CHLORINE vs TIME   UNIT 3   6-20-78
n- INLET
0- OUTLET
0.40-
0.30-
0.20-
   0.10-
m
9

I   0.00
      11:00

-------
         INLET AND OUTLET FREE RESIDUAL CHLORINE vs TIME   UNIT 3   6-21-78
F
R
E
E

R
E
S
I
D
U
A
L

C
H
L
0
R
I
N
E
0.50-


0.45-


0.40-


0.35-


0.30-


0.25-


0.20-


0.15-


0.10-
m  0.05H
9
   0.00
     11:00
                                    11:10

                                     TIME
         n- INLET
         O- OUTLET
   I
11 :15
   I
11:20

-------
F
R
E
E

R
E
S
I
D
U
A
L

C
H
L
0
R
I
N
E
         INLET AND OUTLET FREE RESIDUAL  CHLORINE vs TIME   UNIT 3   6-27-78
m
9
0.70T
0.60-
0.50-
0.40-
0.30-
0.20-
   0.10-
I   0.00
        :00
                                                                n- INLET
                                                                O- OUTLET
             T	1	1	T


                11:05
                                 11:10
T	r
                                        TIME
                                                    1 - r
      11 = 15
'   I  '   '   '   '  I
11:20         11:25

-------
INLET AND OUTLET FREE RESIDUAL CHLORINE vs  TIME    UNIT  3    7-7-78
                                                         n- INLET
                                                         O- OUTLET
                                                                    :25
                                TIME

-------
10
         0.15-1
         0.10-
F
R
E
E

R
E
S
I
D
U
A
L

C
H
L
0
R
I
N
E
      m
      9

      1   0.00
               INLET AND OUTLET FREE RESIDUAL  CHLORINE vs TIME   UNIT 3   7-18-78
                                                                  n- INLET
                                                                  O- OUTLET
         0.05-

-------

-------
F
R
E
E

R
E
S
I
D
U
A
L

C
H
L
0
R
I
N
E
         INLET AND OUTLET FREE RESIDUAL CHLORINE vs TIME   UNIT 3   8-2-78
0.50-1


0.45-


0.40-


0.35-


0.30-


0.25-


0.20-


0.15-


0.10-


0.05-
   0.00
                        n- INLET
                        O- OUTLET
'  '   I  '  '  '   '
      11:00
                                     11:15

                                     TIME
             11:20
11 --25
11 =30

-------
INLET AND OUTLET FREE RESIDUAL CHLORINE vs TIME   UNIT 3   8-15-78
                                        n- INLET
                                        O- OUTLET

-------
VO
00
F
R
E
E

R
E
S
I
D
U
A
L

C
H
L
0
R
I
N
E
       m
       9
          0.60H
                INLET  AND OUTLET FREE RESIDUAL CHLORINE vs TIME   UNIT 3   8-29-78
                                                                        n-  INLET
                                                                        0-  OUTLET
          0.50-
          0.40-
          0.30-
          0.20-
          0.10-
       I   0.00
            11:00
               """T"7
               11:05
 '  I  '

11:10
 '  I  '

11:15
 '  I  '

11 :20
 '  I  '

11=25
 '  I  '

11 :30
~

11:35
                                               TIME

-------
VO
F
R
E
E

R
E
S
I
D
U
A
L

C
H
L
0
R
I
N
E
                INLET  AND OUTLET FREE RESIDUAL CHLORINE vs TIME   UNIT 3   9-6-78
      m
      g
          0.25-
          0.20-
          0.15-
          0.10-
          0.05-
       I   0.00
            1 1 :00
                                                                         a- INLET
                                                                         O- OUTLET
                      1  '  '  I  '  '  '  '
               11:05     11:10     11:15      t1:20

                                         TIME
1 1 :25
11:30
1 1 :35

-------
NJ
o
o
                INLET AND OUTLET FREE RESIDUAL CHLORINE vs TIME   UNIT 3   9-19-78
R   8.45
E
E
    0.40
R
E
S   0.35
I
D
U   0.30 -
A
L
    0.25H
C
H
L   0.20 1
0
R
I   0.15H
N
E
    0.10-
      m  0.05
      9
         0.00
                                          '  I  '  '  '  '
                                          11 MS      11:20

                                               TIME
                                                      T—r
                                                       11:25
n- INLET
O- OUTLET
                                                                          T—r
     11:35

-------
Si
O
F
R
E
E

R
E
S
I
D
U
A
L

C
H
L
0
R
I
N
E
       m
       9
                INLET AND OUTLET FREE RESIDUAL CHLORINE vs TIME    UNIT  3    10-3-78
          0.20-
          0.15-
          0.10-
          0.05-
1   0.00
                                                                           n- INLET
                                                                           0- OUTLET
               1 - 1
                             1 - 1 - 1 - r
                                            -i—r
                                                               T	r
                                                                               T	r
            11:05
                 11:10
11:15
                                        11:20

                                        TIME
11:25
:30
:35

-------
o
IS5
F
R
E
E

R
E
S
I
D
U
A
L

C
H
L
0
R
I
N
E
       m
       g
                INLET AND OUTLET FREE RESIDUAL CHLORINE vs TIME   UNIT  3    10-17-78
          0.801
          0.70-
          0.60-
          0.50-
          0.40-
          0.30-
          0.20-
          0.10-
       1   0.00
            11:10
                               n- INLET
                               0- OUTLET
                   11:15
11:20
1 1 :25
30
11:35
                                               TIME

-------
F
R
E
E

R
E
S
I
D
U
A
L

C
H
L
0
R
I
N
E
m
g
         INLET AND OUTLET FREE RESIDUAL CHLORINE vs TIME   UNIT 3   10-31-78
0.701
0.60-
0.50-
0.40H
0.30H
0.20-
   0.10-
I   0.00
D-
o-
INLET
OUTLET
      11:05
                                                               30
           11:35

-------
F
R
E
E

R
E
S
I
D
U
A
L

C
H
L
0
R
I
N
E
         INLET AND OUTLET FREE RESIDUAL CHLORINE vc TIME   UNIT 3   11-14-78
m
9
0,40-
0.35-
0.30"
0.25-
0.20"
0,15-
0. t0-
   0.05-
I   0.00
      11:05
                11:10
11:15          11:20

        TIME
                            D- INLET
                            O- OUTLET
11:25
11:30

-------
                                        ORGANIC NITROGEN vs TIME
O
t/l
0
R
G
A
N
I
C

N
I
T
R
0
G
E
N
       m
       9
1.3

1.2

1.1

1 .0

0.9

0.8

0.7

0.6

0.5

0.4

0.3

0.2

0.1

0.0
                       1
                       0

                       7
                       7
                    7
                    7
                    1
                    2

                    7
                    7
7
8
7
8
7
8
1	1	1	1	1    I    I    I    T
                        l    1    1
456789012

777777777
888888888
7
9

-------
                                     N02/N03 vs TIME
N
0
2

N
0
3
m
9
1 .1


1 .0


0.9


0.8

0.7

0.6


0.5

0.4

0.3


0.2


0.1


0.0
            1
            0

            7
            7
                    7
                    7
                                   1	1	1	T
                                                     i—i—r
i
2

7
7
                                                      8
777777777
888888888
1
0

7
8
7
8
1
2

7
8
7
9

-------
p
H
8.5
8.4
8.3
8.2
8.1
8.0
7.9
7.8
7.7
7.6
7.5
7.4
7.3
7.2
7.1
7.0
                                        PH vs TIME
1
1
0
7
7
1
1
1
7
7
1
1
2
7
7
1

I
7
8
1

2
7
8
1

3
7
8
1

4
7
8
1

5
7
8
1

6
7
8
1

7
7
8
1

8
7
8
1

9
7
8
1
1
0
7
8
1
1
1
7
8
1
1
2
7
8
1

1
7
9

-------
                                           CONDUCTIVITY
                                            vs
                                    TIME
            500   —
O
00
       C
       0
       N
       D
       U
       C
       T
       I
       V
       I
       T
       Y
       M

       m
       h
       C
       m
450  ~
400
350
            300   —
            250   —
            200   —
1
0
                            I    I    I
                            1
1
2
                        1
 I   I    I

234
Trill
56789
1    1
0   1
 I   I
1
2   1
                        7777777777777777
                        7778888888888889

-------
                                      TOTAL ORGANIC CARBON vs TIME
to
o
VO
T
0
T
A
L

0
R
G
A
N
I
C

C
A
R
B
0
N
       m
       g
6.5

6.0

5.5

5.0

4.5

4.0

3.5

3.0

2.5

2.0

1 .5

1 .0

0.5

0.0


1
t 1
01212
77777
77788

1



1 1
34567890121
77777777777
88888888889

-------
                                            ALKALINITY  vs TIME
to
»—<
o


A
L
K
A
L
I
N
I
T
Y
!
m
9
I

100 —
95 —

90 —

85 —

80 —

75 —

70 —
65 —
60 —
1 1
1 1
0 1
1 1
1
2 1
1

2
1

3
1

4
1

5
1

6
1

7
1

8
1

9
1
1
0
1
1
1
1
1
2
I

1
                        7777777777777777

                        7778888888888889

-------
T
0
T
A
L

S
u
S
p
E
N
D
E
D

S
0
L
I
D
S
                              TOTAL SUSPENDED SOLIDS vs TIME
m
9
40


35


30


25


20


15


10


 5


 0
                1
                0

                7
                7
              7
              7
1
2

7
7
7
8
7
8
7
8
7
8
7
8
6

7
8
7
8
8

7
8
7
8
1
0

7
8
7
8
1
2

7
8
7
9

-------
N)
    D
    E
    G
    R
    E
    E
    S
       85  —
T
E
M
P  75
E
R
A
T
U  65
R
E  60
       70  —
       55
   50
   45
       40
       35
                             INLET WATER TEMPERATURE vs TIME
                 J
                 A
                 N
                  F    M     A
                  E    A     P
                  B    R     R
M
A
Y
J    J
U    U
N    L
A    S
U    E
G    P
0
C
T
N
0
V
D
E
C

-------
               APPENDIX C
WATER TEMPERATURE VERSUS OTHER VARIABLES
                 213

-------
                              APPENDIX C

            INLET WATER TEMPERATURE VERSUS OTHER VARIABLES
     Inlet water temperature was examined and adjusted for as a covariate
in the condenser performance analysis.   It was also examined briefly
regarding its effects on chlorine consumption.  This section examines,
briefly, inlet water temperature and possible relationships with turbine
back pressure and water quality parameters.
I.    Turbine Back Pressure

     Based on an analysis of 34 data points  during Phase II,  turbine
back pressure exhibits a general linear trend  over the range  of inlet
water temperatures of 54°F to 76°F.   The simple correlation coefficient
is 0.8.  The average rate of change  of turbine back pressure  per unit
change in inlet water temperature is 0.033.  Variation in turbine back
pressure appears to be fairly constant over  the range of inlet water
temperatures.  The data may be found in Table  C-l.
                               Table C-l

               WATER TEMPERATURE VERSUS OTHER VARIABLES
Date
05-06-77
05-06-77
05-06-77
05-06-77
05-12-77
05-12-77
05-12-77
05-12-77
05-20-77
05-20-77
05-20-77
05-20-77
05-27-77
05-27-77
05-27-77
05-27-77
06-03-77
06-03-77
06-03-77
Inlet
Water
Temperature
71.0
.
69.0
69.0
62.0
m
60.0
64.0
68.0
.
66.0
69.0
74.0
71.0
71.0
72.0
72.0
71.0
71.0
Turbine
Back
Pressure
1.53
1.67
1.66
1.53
f
.
.
.
1.97
w
1.63
1.73
.
f
.
.
2.03
2.17
1.91
Unit
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
            Continued
                                214

-------
                Table Ol  (Continued)
Date
06-03-77
06-10-77
06-10-77
06-10-77
06-10-77
06-17-77
06-17-77
06-17-77
06-17-77
06-24-77
06-24-77
06-24-77
06-24-77
06-30-77
06-30-77
06-30-77
06-30-77
07-06-77
07-06-77
07-06-77
07-06-77
07-13-77
07-13-77
07-13-77
07-13-77
07-27-77
07-27-77
07-27-77
07-27-77
07-27-77
07-27-77
07-27-77
07-27-77
09-02-77
09-02-77
09-02-77
09-02-77
09-09-77
09-09-77
09-09-77
09-09-77
09-16-77
09-16-77
09-16-77
09-16-77
Inlet
Water
Temperature
71.0
66.0
62.0
64.0
64.0
74.0
73.0
72.0
72.0
71.0
71.0
69.0
71.0
72.0
71.0
70.0
70.0
82.0
79.5
80.0
79.0
76.0
74.0
74.0
74.0
75.0
71.0
72.0
72.0
75.0
71.0
72.0
72.0
76.0
75.0
75.0
74.0
71.0
71.0
72.0
71.0
73.0
72.0
72.0
72.0
Turbine
Back
Pressure
1.92
t
f
r
f
1.91
1.95
1.74
1.75
f
m
f
f
1.77
1.83
1.83
1.92
1.79
1.83
1.84
1.92
.
.
2.03
2.12
2.26
2.21
.
2.38
2.26
2.21
.
2.38
.
.
.
.
1.84
1.77
1.82
1.95
.
.
.
•
Unit
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
Continued




                    215

-------
                            Table C-l  (Continued)
Date
09-23-77
09-23-77
09-23-77
09-23-77
09-30-77
09-30-77
09-30-77
09-30-77
10-28-77
10-28-77
10-28-77
10-28-77
11-19-77
11-19-77
11-19-77
11-19-77
Inlet
Water
Temperature
71.0
68.0
69.0
68.0
67.0
66.0
65.0
65.0
61.0
59.0
t
f
54.0
55.0
55.0
55.0
Turbine
Back
Pressure
1.85
1.76
2.01
1.89
.
.
.
.
1.73
1.52
1.48
1.56
1.52
1.22
1.41
1.35
Unit
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
II.  Water Quality Parameters

     As a result of the analysis of Phase III,  the following table identifies
the water quality parameters which correlate fairly well with inlet water
temperature.  The simple correlation coefficient is given.
                              Table C-2

            FACTORS CORRELATED WITH INLET WATER TEMPERATURE
          Factor

ACF
Total Suspended Solids
Ammonia
Organic Nitrogen
Total Nitrates-Nitrites
FRC Consumed in Condenser
TRC consumed in Condenser
Kjeldahl Nitrogen
Correlation Coefficient

         -0.59
          0.50
         -0.41
         -0.42
         -0.34
         -0.34
         -0.52
         -0.47
                                216

-------
             APPENDIX D






CHLORINE DEMAND VERSUS FEED RATE AND




      WATER QUALITY PARAMETERS
                217

-------
                              APPENDIX D

                 CHLORINE DEMAND VERSUS FEED RATE AND
                       WATER QUALITY PARAMETERS
     Analysis of the chlorine demand of river  water from Unit 3 with
contact times of 1, 5, and 10 minutes was  examined for possible rela-
tionships with inlet water temperature,  water  quality parameters,  and
chlorine dosage.

     The following table lists the variables which correltated well
with the 1-, 5-, and 10-minute chlorine demands  for Phase III.
                               Table D-l

       CORRELATION COEFFICIENTS FOR 1-, 5-,  AND 10-MINUTE DEMANDS
                     FOR UNIT 3 WITH OTHER FACTORS
    Variable       1 min.

FRC at Conden-
ser Inlet          -0.81
Conductivity        0.74

Ammonia             0.79

Kjeldahl Nitrogen   0.72
   Variable     5 min.
CL2              0.89
Inlet Water      0.74
Temperature
Total Suspended  0.82
Solids
Total Organic    0.67
Carbon
Ammonia          0.79
    Variable     10 min.
CL2               0.88
Inlet Water       0.73
Temperature
Total Suspended   0.73
Solids
Total Organic     0.76
Carbon
Ammonia           0.73
     Due to the intercorrelation between the various water quality para-
meters, an analysis was carried out to try to explain the variation of
the  1-, 5-, and 10-minute demands as a function of chlorine dosage, inlet
water temperature, and the water quality parameters.  Regression analysis
was  used to develop the models.
I.   Modeling  the One-Minute Chlorine Demand

     After using regression analysis to analyze the data, it was noted
that the  relationships of the one-minute demand to chlorine dosage,  inlet
water temperature,  and the other water quality parameters were completely
random.   No  discernable and consistant relationships existed.  There was,
however,  a slightly negative relationship between total organic carbon  and
the one-minute demand; but the analysis is not conclusive.
                                 218

-------
II.  Modeling the Five-Minute Chlorine Demand

     The best model found to explain the variation in the five-minute
chlorine demand is

     Y2 = -1.4254 + 0.4797 C12 + 0.1451 PH

where Y2 is the five-minute demand, C12 is the chlorine dosage at the intake,
and pH is the pH of the intake water.  This model explains 76 percent of
the variation in the five-minute demand.  The error mean square is .0059,
and the model's F-statistic is 64.30, which is highly significant.


III. Modeling the 10-Minute Chlorine Demand

     The hest model found to explain the variations in the 10-minute
demand is

     Y3 = -1.9711 + .6534 C12 -f .2285 pH - .0801 TOC

where Y3 is the 10-minute chlorine demand, C12 is the chlorine dosage at
the intake, and TOC is the total organic carbon.  This model explains
74 percent of the variation of the 10-minute demand.  The error mean
square is .0122, and the model's F-statistic is 36.40, which is highly
significant.
IV.  Discussion of the Models

     The models exhibit some expected and unexpected behavior.  Both the
5- and 10-minute demands show a relationship with the chlorine dosage and
the pH.  This is expected.  The inverse relationship of TOC and the demands
is somewhat unexpected.  This relationship may give us insight with respect
to the negative chlorine consumption discussed in Appendix A.

     Another unexpected result was that ammonia, Kjeldahl nitrogen, and
organic nitrogen concentrations did not significantly impact the chlorine
demands as much as C12, pH, and TOC did.  Therefore, these models should
be used with utmost care.
                                 219

-------
               APPENDIX E
COMPLEXITY OF ORGANIC MATERIALS IN THE WATER
                    220

-------
                              APPENDIX E

             COMPLEXITY OF ORGANIC MATERIALS IN THE WATER
     An analysis was also made of the chlorine demand test data for the
river water at John Sevier Steam Plant.  The formula used for this analysis
was:
          D = ktn
where:
          D = demand of the water (feed - residual)
          k = chlorine demand after 30 minutes, ppm
          t = contact time in % of 30 minutes
          n = slope of curve (tan 8)
          D = ktn
           log r = n  log t
                = n

     The above formula was developed and extensively researched and
 tested by Douglas Feben and Michael J. Taras using Detroit's water supply
 as  the major source of samples.16'17'18

     The usefulness of this basic equation derived from measuring chlorine
 demands is the variation in the exponent n (i.e., the slope of the demand
 curve).  The value of the exponent n reveals the speed of the reaction and
 is  theoretically related to the nature of the organic material involved in

 the reactions with chlorine.  Inorganic ions such as NH3, Fe  , and S 2
 react instantaneously, causing rapid initial chlorine demand.  This causes
 the exponent n to approach zero.  Other results obtained from well waters
 in  the greater Detroit metropolitan area and Long Beach, California, show
 remarkably similar exponential values varying between 0.01 for the Long
 Beach wells to 0.03-0.07 for the Detroit area wells.  A chemical analysis
 of  the well samples indicated the presence of the three most rapid chlorine-
 consuming substances—ammonia nitrogen, sulfide, and ferrous ions.  Also,
 some simple unsubstituted amino acids were present; all of these substances
 resulted in the low exponential value.

     As the value of the exponent increases, the more complicated the organic
material becomes.  Of the organic materials, Feben and Taras found that the
simple amino acids were generally found to react most readily with chlorine,
whereas complex molecules like peptides and proteins were found to react more
                                221

-------
slowly.16  The surface waters tested contained sizable amounts of complex
organic material and traces of ferric ions as opposed to ferrous ions.
This analysis substantiated the high exponential values calculated with
the formula D = ktn.16'17'18

     In one series of tests conducted by Taras, several simple and complex
organic and inorganic substances were tested for their individual chlorine
demands; the simple and the inorganic materials resulted in low exponential
values (0.02-0.19), and the complex organic materials resulted in high
exponential values (0.19-0.30).18

     The exponential reaction constant as a function of time is dependent
upon the individual structure of the amino acid.  An increase in the
structural complexity results in higher values of the reaction constant
n, and will, therefore, exhibit prolonged chlorine demand.  A significant
rise in the value of n would indicate a rise in the organic nitrogen
present and, further, a deterioration in the raw water quality.3

     The resulting application of this equation to data from the water
samples taken during testing at John Sevier is found in Table E-l.
A representative graph of the results may be found in Figure E-l.

     Based on the data, identification of the complexity of the materials
in the water using White's procedure was statistically inconclusive.  The
variation of the slopes did not correlate well with the available field
data.
                                222

-------
       Table E-l




CHLORINE DEMAND UNIT 3






       Phase I
'76
Date
6/9
6/16
7/7
7/8
7/16

8/13
8/19
mg/1
Feed Rate
3.75
3.09
2.68
2.68
3.13

3.63
2.82










Cl
10 min
2.1
2.7
2.3
1.4
1.7
5 min
0.7
0.9
Demand
30
2.
2.
2.
2.
2.
10
1.
1.

min
7
65
1
1
3
min
1
9
Phase
'77
Date
5/12
5/20
5/27
6/3
6/10
6/17
6/24
6/30
7/13
7/20
8/18
9/2
9/9
9/16
9/23
mg/1
Feed Rate
3.28
2.85
2.82
2.79
2.80
2.81
2.73
2.82
2.83
2.85
2.83
1.65
1.70
1.72
1.77

1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Cl
mm
.80
.17
.43
.41
.17
.31
.34
.47
.47
.29
.70
.30
.20
.29
.28
Demand
5 min
0.56
0.55
0.92
0.90
0.55
0.59
0.89
0.77
0.75
0.66
1.03
0.40
0.39
0.50
0.39










II
N*
Slope
0.23
-0.017
-0.082
0.37
0.27

0.65
1.08













Total N
1.17
1.33
1.20
1.32
0.89

0.98
1.01



% Organic N
11
23
19
29
23

24
22










N*
10
0.
0.
1.
1.
0.
1.
0.
1.
1.
0.
1.
0.
0.
0.
0.
min
68
75
31
29
75
10
99
12
12
92
32
55
62
61
67
Slope
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
28
45
51
52
45
90
15
54
58
48
36
46
67
29
78
Total N
0.92
1.0
1.15
0.98
0.77
0.87
1.09
0.83
0.87
0.70
0.65
0.90
0.98
1.06
0.93
% Organic N
16.
18
23.
24.
19.
12.
30.
21.
16.
20
23.
17.
15.
17.
21.
3

5
5
5
6
3
7
1

1
8
3
9
5
         223

-------
Table E-l
(Continued)
Phase III
Cl Demand
Date
10/28/77
11/18/77
12/22/77
2/3/78
2/17/78
3/24/78
4/13/78
4/28/78
5/5/78
5/9/78
5/16/78
5/23/78
5/31/78
6/6/78
6/13/78
6/21/78
6/27/78
7/07/78
7/18/78
7/25/78
8/2/78
8/8/78
8/15/78
8/29/78
9/6/78
9/19/78
10/3/78
10/17/78
10/31/78
11/14/78
11/28/78
12/19/78
log
•*-w -
IX — 	
log
Feed Rate
1.11
1.25
1.11
1.22
1.19
1.19
1.15
1.92
1.88
2.21
2.27
2.11
2.19
2.20
1.85
1.86
1.83
1.81
1.50
1.54
1.58
1.52
1.62
1.59
1.56
1.56
1.92
1.92
1.92
1.98
1.98
1.98
D
—
t
1 min
.22
.30
.11
.16
.13
.23
.02
.12
.27
.21
.34
.43
.50
.02
.28
.27
.19
.28
.26
0
.38
.10
.40
.20
.31
.19
.37
.30

.59
.59
.11



5 min
.29
.39
.23
.22
.20
.28
.10
.39
.45
.59
.71
.75
.73
.60
.47
.52
.49
.48
.49
.37
.45
.39
.65
.48
.58
.31
.70
.60

.79
.99
.40



10 min
.30
.51
.28
.30
.28
.48
.01
.51
.61
.77
.90
.89
.95
.69
.74
.61
.58
.59
.57
.41
.56
.46
.67
.55
.65
.48
.73
1.00

.89
1.09
.39



N*
Slope
.05
.39
.28
.45
.49
.78
-3.3
.39
.44
.39
.26
.25
.38
.20
.66
.28
.24
.25
.21
.15
.32
.24
.04
.20
.16
.63
.06
.74

.17
.14
-.04



Total N
.85
1.06
1.02
1.42
1.18
.89
1.39
.80
1.08
.94
1.09
1.17
1.17
.91
1.16
.94
.93
1.28
1.17
.91
.95
1.09
.95
.96
.81
.98
.70
1.18
1.17
1.34
1.40
1.52



% Organic N
15
30
22
20
11
19
19
16
19
19
17
20
12
14
18
13
14
14
25
21
17
15
11
22
26
16
39
16
16
17
10
24



D = 5 min demand
K = 10 min demand
t = % of 10 min (.5)
(For dates 6/9/76-8/19/76, D
t = % of 30 min [.33].)
                             = 10-rainute demand; K = 30-minute demand;
Chlorine Feed Rate -
                      «ed
                               
-------
to
S3
           t.eu
C  0.9
H
L
0  0-8
R
I
N
E
           0.7_
D  0.6.
E
M
A
N  0.5.
D
        m  0.4.
        9
        /
        I
          0.3.
                            UNIT 3
11/14/78
                                                                       or
                         .18
   1 .0

_0.9


_ 0.8


_ 0.7


_ 0.6
                                   2           34

                                       CONTACT TIME Cm in)
                                 _ 0.5
                                                                           _ 0.4
                                                                             0.3
                                                                    8  9  10
                       FIGURE E-l.   SLOPE OF CHLORINE DEMAND CURVE  Clog)

-------
             APPENDIX F
DPD VERSUS AMPEROMETRIC TITRATOR DATA
               226

-------
                              APPENDIX F

                    DPD VERSUS AMPEROMETRIC TITRATOR
I.    DISCUSSION

     On nine test dates in 1977 outlet free and total residual chlorine
were measured by both the amperometric and DPD methods on Unit 1.   The
use of both methods allowed a statistical comparison on the equality of
the two methods.  The raw data gathered on the nine test dates may be
found in Tables F-l through F-4.  Table F-5 summarizes a paired samples
analysis carried out on the data.  At a significance level of 0.10, there
is a significant difference between the two methods for both free and
total residual chlorine.  Based on the differences calculated, DPD is
consistently higher than the amperometric method.

     A further examination of the calculated differences shows that nega-
tive differences occur at low levels of concentration approximately 0.5
mg/1 and less.  This indicates the measurements by the two methods may
depend on the level of the concentration and possibly bias the comparison
between the two methods.  Section II summarizes a  paired samples analysis
of free and total residual chlorine where the effect of the level of
concentration has been removed.
II.  REMOVING THE EFFECT OF LEVEL OF CONCENTRATION FROM DPD AND
     AMPEROMETRIC DATA

     The true concentration was estimated as the mean of the observed
DPD and amperometric readings for both free and residual chlorine.  The
estimated true concentration was then fitted by regression analysis as a
linear function of the observed data for each method.  This allowed adjust-
ing of the DPD and amperometric data to remove the effects of concentration
level.

     At a significance level of 0.10, there is a significant difference
between the two methods for both free and total residual chlorine.  The
DPD method is significantly higher than the amperometric method in its
readings on the chlorine level.  Table F-6 summarizes the paired samples
analysis on the adjusted data.
                                227

-------


Date
06-10-77
06-17-77
06-30-77
07-13-77
07-20-77
07-27-77
09-02-77
09-08-77
09-16-77


FREE
DPD
1.12
0.86
1.11
0.92
1.12
0.11
0.23
0.57
0.65

Table F-l
RESIDUAL CHLORINE
Amperometric
0.66
0.23
0.96
0.81
1.05
0.15
0.26
0.46
0.60
Table F-2


Difference
0.46
0.63
0.15
0.11
0.07
-0.04
-0.03
0.11
0.05

TOTAL RESIDUAL CHLORINE
Date
06-10-77
06-17-77
06-30-77
07-13-77
07-20-77
07-27-77
09-02-77
09-08-77
09-16-77
DPD
1.38
1.36
1.35
1.22
1.42
0.87
0.72
0.93
1.14
Amperometric
1.21
1.23
1.35
1.19
1.12
0.77
0.69
0.86
1.06
Difference
0.17
0.13
0.00
0.03
0.30
0.10
0.03
0.07
0.08
228

-------
                        Table F-3




FREE RESIDUAL CHLORINE - ADJUSTED FOR CONCENTRATION LEVEL
Date
07-27-77
09-02-77
09-08-77
09-16-77
06-17-77
07-13-77
06-30-77
06-10-77
07-20-77

TOTAL RESIDUAL
Date
09-22-77
07-27-77
09-08-77
09-16-77
07-13-77
06-30-77
06-17-77
06-10-77
07-20-77
Adjusted DPD
0.89
0.90
0.92
0.93
0.94
0.95
0.96
0.96
0.96
Table F-4
CHLORINE - ADJUSTED
Adjusted DPD
0.93
0.94
0.95
0.96
0.97
0.98
0.98
0.98
0.98
Adjusted Amperometric
0.79
0.80
0.80
0.80
0.79
0.81
0.82
0.80
0.83

FOR CONCENTRATION LEVELS
Adjusted Amperometric
0.81
0.81
0.82
0.82
0.83
0.83
0.83
0.83
0.83
                           229

-------
                   Table F-5

SUMMARY OF PAIRED SAMPLES ANALYSIS COMPARING
        DPD AND AMPEROMETRIC METHODS

 Differences = DPD - Amperometric (In Mg/1)
Date
6-10
6-17
6-30
7-13
7-20
7-27
9-2
9-8
9-16





Free Residual Chlorine
0.46
0.63
0.15
0.11
0.07
-0.04
-0.03
0.11
0.05
Mean = 0.1678
Variance = 0.0515
Calculated t value =2.22
df = 8
Alpha =0.10
Total Residual Chlorine
0.17
0.13
0.00
0.03
0.30
0.10
0.03
0.07
0.08
Mean = 0.1011
Variance = 0.0084
Calculated t value = 3
df = 8
Alpha =0.10
                                                       = 3.31
                   230

-------
                            Table F-6

SUMMARY OF PAIRED SAMPLES ANALYSIS COMPARING DPD AND AMPEROMETRIC
   METHODS AFTER ADJUSTMENT FOR EFFECT OF CONCENTRATION LEVEL
Free Residual Chlorine
DPD
0.89
0.90
0.92
0.93
0.94
0.95
0.96
0.96
0.96
Mean =0.13
Variance = 0
Calculated t
df = 8
Alpha =0.10
AMP DIF
0.79 0.10
0.80 0.10
0.80 0.12
0.80 0.13
0.79 0.15
0.81 0.14
0.82 0.14
0.80 0.16
0.83 0.13

.000424
value = 18.94


Total Residual Chlorine
DPD
0.93
0.94
0.95
0.96
0.97
0.98
0.98
0.98
0.98
Mean =0.14
Variance = 0
Calculated t
df = 8
Alpha =0.10
AMP
0.81
0.81
0.82
0.82
0.83
0.83
0.83
0.83
0.83

.000125
value =


DIF
0.12
0.13
0.13
0.14
0.14
0.15
0.15
0.15
0.15


37.50


                            231

-------
       APPENDIX G
CHLORINATED ORGANICS DATA
         232

-------
                                                  TABLE G-l
                                                               Concentrations in ppb (pg/1)
Sample Point
**Intake Canal
Condenser Outlet 30 rains
after chlorination started
Condenser Outlet 5 mins
after chloronation was ended
^Intake Canal
u> **Intake Canal
to
p
Condenser Outlet 8 mins
into chlorination cycle
C*
Condenser Outlet 16 mins
into chlorination cycle
Condenser Outlet 5 mins
after chlorination cycle
^Intake Canal
Sample
Number
l(F)a
KL)
2(F)
2(L)
3A(F)
3A(L)
3B(F)
3B(L)
KF)
2A(F)
2A(L)
2B(F)
2A(L)
3A(F)
3A(L)
3B(F)
3B(L)
Chloroform Bromodichloromethane
Date (CHCla) (CHCl2Br)
7/06/78 <1.0
7/06/78 1.4
1.7
7/06/78 <1.0
7/06/78 <1.0
7/25/78 <1.0
7/25/78 2.1
3.8
7/25/78 2.6
4.1
7/25/78 <1.0
7/25/78 <1.0
<0.5
<0.5
0.9
0.9
<0.5
<0.5
<0.5
<0.5
<0.2b
<0.2
0.9
1.3
1.2
1.4
<0.2
<0.2
<0.2
<0.2
Chlorodibromome thane
(CHClBr2)
<0.5
<0.5
<0.5
<0.5
<0.5
<0.5
<0.5
<0.5
<0.2b
<0.2
0.2
0.3
0.3
0.3
<0.2
<0.2
<0.2
<0.2
a.  (F) Field extraction, solvent added to vial before sample collection.
    (L) Lab extraction, solvent added to vial in the laboratory.
b.  Due to improved analytical techniques, the detection limits for bromodichloromethane and chlorodibromomethane
    were lowered from <0.5 ppb to <0.2 ppb.
c.  Chlorination as of 7/25/78 is now 3 times a day for 20 minutes per cycle.
**  Sample taken before chlorination cycle.
 *  Sample taken after chlorination cycle.

-------
N>
                                                   TABLE G-l  (continued)

                                                                     Concentrations in ppb (M&A)
Sample Point
**Intake Canal
Condenser Inlet 5 mins
into chlorination cycle
Condenser Outlet 8 mins
into chlorination cycle
Condenser Outlet 16 mins
into chlorination cycle
Condenser Outlet 5 mins
after chlorination cycle
^Intake Canal
-—Intake Canal
Condenser Outlet 8 mins
into chlorination cycle
Condenser Outlet 16 mins
into chlorination cycle
Condenser Outlet 5 mins
after chlorination cycle
^Intake Canal
Sample
Number
le
2
3
4
5
6
2
5
8
9
11
Chloroform Bromodichloromethane
Date (CHC13) (CHCl2Br)
8/29/78 <1.0
8/29/78 4.8
8/29/78 5.4
8/29/78 5.2
8/29/78 <1.0
8/29/78 <1.0
9/19/78 <1.0
9/19/78 3.2
9/19/78 5.2
9/19/78 1.3
9/19/78 <1.0
<0.2
1.2
1.4
1.4
<0.2
<0.2
<0.2
1.0
1.6
0.5
<0.2
Chlorodibromome thane
(CHClBr2)
<0.2
0.2
0.3
0.2
<0.2
<0.2
<0.2
0.2
0.2
<0.2
<0.2
      d.  The sample for the condenser inlet has been added as of 8/29/78.
          is a change of concentration across the condenser.
          As of 8/29/78, all samples will be extracted in the laboratory.
          Sample taken before chlorination cycle.
          Sample taken after chlorination cycle.
                                                                      This sample was added to see if there
e.

-------
                                                   TABLE G-l (continued)
Ul
                                                                     Concentrations in ppb  (pg/1)
Sample Point
**Intake Canal
Condenser Inlet 5 mins
into chlorination cycle
Condenser Outlet 8 mins
into chlorination cycle
Condenser Outlet 16 mins
into chlorination cycle
Condenser Outlet 5 mins
after chlorination cycle
*Intake Canal
**Intake Canal
Condenser Inlet 5 mins
into chlorination cycle
Condenser Outlet 8 mins
after chlorination cycle
Condenser Outlet 16 mins
after chlorination cycle
Condenser Outlet 5 mins
after chlorination cycle
^Intake Canal
Sample
Number
1
4
6
8
10
11
1
4
6
7
10
12
Chloroform Bromodichlorome thane
Date (CHC13) (CHCl2Br)
10/3/78 <1.0
10/3/78 3.2
10/3/78 4.0
10/3/78 3.9
10/3/78 <1.0
10/3/78 <1.0
11/1/78 <1.0
11/1/78 <1.0
11/1/78 7.1
11/1/78 7.1
11/1/78 7.3
11/1/78 <1.0
<0.2
1.7
2.1
2.0
<0.2
<0.2
<0.2
<0.2
3.8
3.3
3.6
<0.2
Chi o rod ib romome thane
(CHClBr2)
<0.2
0.7
0.8
0.6
<0.2
<0.2
<0.2
<0.2
1.1
0.9
0.9
<0.2
      **  Sample taken before chlorination cycle.
       *  Sample taken after chlorination cycle.

-------
N>
CO
                                                   TABLE G-l (continued)


                                                                     Concentrations in ppb  (|jg/l)
Sample Point
**Intake Canal
Condenser Inlet 5 mins
into chlorination cycle
Condenser Outlet 8 mins
into chlorination cycle
Condenser Outlet 16 mins
into chlorination cycle
Condenser Outlet 8 mins
after chlorination cycle
*Intake Canal
**Intake Canal
Condenser Inlet 8 mins
into chlorination cycle
Condenser Outlet 8 mins
into chlorination cycle
Condenser Outlet 16 mins
Sample
Number
1
3
8
9
12
14
1
3
7
10
Chloroform Bromodichlorome thane
Date (CHC13) (CHCl2Br)
11/15/78
11/15/78
11/15/78
11/15/78
11/15/78
11/15/78
11/29/78
11/29/78
11/29/78
11/29/78
1.1
9.3
8.7
8.4
1.6
1.2
<1.0
4.9
5.5
5.2
<0.2
4.2
4.6
4.4
<0.2
<0.2
<0.2
3.2
3.5
3.4
Chlorodibromome thane
(CHClBr2)
<0.2
1.3
1.5
1.4
<0.2
<0.2
<0.2
1.1
1.2
1.3
        after chlorination cycle


        Condenser Outlet 5 mins
        after chlorination cycle


       *Intake Canal
11
14
11/29/78     <1.0
11/29/78     <1.0
      **  Sample taken before chlorination  cycle.
       *  Sample taken after chlorination cycle.
<0.2
<0.2
                                                           <0.2
<0.2

-------
                                                   TABLE G-l (continued)
N>
Sample Point
**Intake Canal
Condenser Inlet 5 mins
into chlorination cycle
Condenser Outlet 8 mins
into chlorination cycle
Condenser Outlet 16 mins
into chlorination cycle
Condenser Outlet 5 mins
after chlorination cycle
^Intake Canal
**Intake Canal
Condenser Inlet 5 mins
into chlorination cycle
Condenser Outlet 8 mins
into chlorination cycle
Condenser Outlet 16 mins
Sample
Number
1
4
5
8
10
12
1
4
6
7
- 	 — - *• *•
Chloroform Bromodichloromethane
Date (CHC1,) (CHCl2Br)
1/09/79 <1.0
1/09/79 3.3
1/09/79 7.3
1/09/79 6.5
1/09/79 <1.0
1/09/79 <1.0
1/23/79 <1.0
1/23/79 8.7
1/23/79 5.9
1/23/79 5.4
<0.2
1.7
1.1
1.0
<0.2
<0.2
<0.2
<0.2
0.99
0.87
Chlorodibromome thane
(CHClBr2)
<0.2
<0.2
1.7
1.7
<0.2
<0.2
<0.2
0.2
0.30
<0.2
        after chlorination cycle

        Condenser Outlet 5 mins
        after chlorination cycle
10
1/23/79
<0.2
<0.2
          Sample taken before chlorination cycle.
          Sample taken after chlorination cycle.

-------
                               TABLE  G-2

                       Chlorine Feed  Rate  -  JSSP


         Date                 Feed Rate            C12  cone  (mg/1)

         7/06/78              3000 Ibs                  1.76
         7/25/78              2400 Ibs                  1.55
         8/29/78              2300 Ibs                  1.39
         9/19/78              2400 Ibs                  1.56
         10/03/78              2400 Ibs                  1.78
         11/01/78              2250 Ibs                  1.75
         1/15/78              2500 Ibs                  1.94
         11/29/78              2500 Ibs                  1.94
         1/09/79              2500 Ibs                  1.95
         1/23/79              2500 Ibs                  1.95

     The  following  is  the  calculation used to determine the C12  concentration
(mg/1):

             r,          C12  Feed Rate    OQ  00
             Cl2  C°nC   = CCW  Flow Rate X  83'22
             CCW  is the condenser cooling  water flow rate.

             83.22  is  a conversion factor  from:

               lbs/24  hrs  per gal/min  to   mg/1

      Ibs
     24 hrs  _   Ibs.  min     24 hrs     day	   454 gm    1  gal
      gal    = gals.  24 hrs  x  dayx 1440 min.  x   Ib   X 3.785  1
               1000_m£ =
                 gm
                                238

-------
    APPENDIX H






THE NEW CHLORINATOR
        239

-------
                              APPENDIX H

                          THE NEW CHLORINATOR
     Based on the analysis of Phase I data, it was concluded that the
fluctuating operation of the chlorinator was one major variable in
qualifying and quantifying the chlorine feed rates at John Sevier.
Thus, a search was initiated for a chlorination system that could
accurately monitor the flow of chlorine gas.  After study and several
non-TVA site visits to inspect operating systems similar to those
defined as necessary for the study, it was recommended that a Capital
Control Series 800 Chlorinator and Series 910 flow meter and transmit-
ter would be the best system for gathering feed rate data in the
chlorination study.  A comparative analysis of chlorine gas monitoring
systems indicated that the Capital Control chlorine gas flow meter-
transmitter measured flow by means of a variable orifice, and that
the mechanism for monitoring gas flow was less susceptible to corro-
sion and possibly more reliable and more accurate than other available
equipment.  A diagram of the system is presented in Figure H-l.  This
system (i.e., chlorine and gas metering device) was installed at the
plant in April 1977 for use during Phase II studies.
                                240

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                                                                            VACUUM
                                                                            REGULATING
                                                                            VALVE
GAS INLET
                                             V-NOTCH
                                             VARIABLE
                                             ORIFICE
                                                        PRESSURE
                                                        VACUUM
                                                        RELIEF VALVE
                                                   RATE
                                             ADJUSTER
                            PRESSURE
                            REGULATING
                            VALVE
                                                                                      GAS  FLOW
                                                                                      TRANSMITTER
VACUUM TRIMMER
AND  DRAIN  RELIEF
VALVE
                  Figure H-l.   Schematic   diagram  of capital  control  chlorinator.

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     APPENDIX I






CONDENSER INSPECTIONS
      242

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                              APPENDIX I

                         CONDENSER INSPECTIONS
     The following five memoranda were written as a result of the inspec-
tions of the condensers at the John Sevier Stem Plant.   The result of
these inspections further indicates that as long as a small amount of
free residual chlorine is maintained at the condenser outlet, then con-
denser performance will not be impaired.

I.   R. D. Moss had the opportunity to inspect the west side of Unit 4
     condenser on August 25, 1977.  The following summarizes the findings:

     Inlet--No heavy growth of slime was noted.   Three percent of the
     tubes were clogged by shells.  A slight amount of slime was found
     in these tubes.  A slight deposition was found in the bottom of all
     the tubes, which is a result of settling by suspended solids when
     taking the unit off line.  This could easily be removed with a
     fingernail.  Deposition was found about 2 feet from the ends of the
     tubes, but the rest of the tubes looked in satisfactory condition.
     The water box looked relatively clean.

     Outlet-The outlet water box looked in satisfactory condition.  The
     same type deposition in the bottom of the tubes was found.  It could
     easily be scraped off.  No clams, algae, or slime growth was found.

     Overall, the condenser looked in good condition.   The west side is
     also considered the worst side.  Mr.  Moss was very pleased with the
     condition of the condenser.

II.  R. D. Moss had the opportunity to participate in the inspection of
     the west side of Unit 4 condenser on December 9,  1977, during the
     scheduled unit outage.  The following summarizes the findings:

     Inlet-No growth of slime was noted on the tube sheet or in the tubes.
     Only three tubes were blocked with shells.   A slight deposit was
     found in the bottom of the tubes, which is a normal result of settling
     by suspended solids when taking the unit off line.   Slight deposition
     was found about two feet from the end of the tubes, but the rest of
     the heat transfer areas looked in satisfactory condition.

     The water box had a slime buildup of about 1/8-inch to 1/4-inch thick.
     It was quite difficult to remove, which indicates that it had been
     there for some time.

     Outlet-The outlet water box looked similar to the inlet water box.
     The slime growth was on the sides of the water box but not on the
     tube sheet or in the tubes.  No shells were found.   The same type
     deposition found in the inlet side was also found in the outlet.
                                243

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     This condenser looked  in good condition.   It looked slightly better
     than when it was  inspected in August 1977.   Very few tubes  were
     obstructed with clams  shells, and less  slime was found during this
     inspection.   This is especially encouraging since the west  side is
     the side most likely to exhibit fouling due to the water turbulence.

III. R.  D.  Moss and C. V. Seaman had the opportunity to assist with the
     inspection of the Unit 1 condenser at John Sevier Steam Plant on
     March 23, 1978.   The main reason for this inspection was to try to
     determine the cause or causes for the rapid loss of condenser per-
     formance within a one-week span when for four previous weeks the
     condenser performance  had been very good with a zero chlorine feed
     rate.   The following summarizes our findings after inspecting the
     west side of the  condenser:

     Inlet side—Hard slime formations of 1/4-inch deep were found on the
     walls of the water box.  Due to the nature of the slime, it is apparent
     that it has been on the walls for some  time.  No slime was  found on
     the face of the tube sheet or in the tubes.  Ten to twenty  tubes were
     clogged with fish approximately 5-inches long and 1 inch in diameter
     and crab-like species  of approximately  3-inches long by 1-1/2-inches
     wide.   No pitting or corrosion was found.

     Outlet side—Hard slime formations of 1/4-inch deep were found on the
     walls of the water box as was found in  the inlet side of the condenser.
     A thin layer of slime  was found on the  face of the tube sheet and in  the
     tubes.  This slime could easily be removed by rubbing with  the fingers,
     but it was probably sufficient for reducing the condenser performance.
     No  active corrosion or pitting was discovered.

     Summary--The inlet side of the condenser contained a lot of trash and
     fish.   It would seem unusual that fish  of this size could be found  in
     the condenser.  The slime found in the  outlet side of the condenser
     has been deemed responsible for the decrease in condenser performance
     experienced on Unit 1.

IV.   On  June 6, 1978,  C. V. Seaman had the opportunity to inspect the west
     side of the Unit 4 condenser at John Sevier Steam Plant. The chlorina-
     tion schedule for Unit 4 was six times  a day for 10 minutes each at
     the following feed rates:

          1/01/78 to 4/27/78 - 1500 lbs/24 hrs.
          4/28/78 to 5/03/78 - 2000 lbs/24 hrs.
          5/04/78 to 5/08/78 - 3000 lbs/24 hrs.
          5/09/78 to 6/08/78 - 3500 lbs/24 hrs.

     The following summarizes his inspection:

     Inlet—The tube sheet  face had a very fine layer of slime on it.
     A heavy layer of slime and dirt was found on the walls of the water
     box.  No slime was noted in the tubes.
                                244

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Outlet—Small patches of slime were found on the tube sheet face.
Also, slime and dirt were found on the walls of the water box.  No
slime was found in the tubes, although some sand and dirt was noted
in these tubes.

Summary—A biocide, such as chlorine, is beneficial in reducing
biological growth within the condenser.  The control of biofouling
in the condenser may ensure good condenser performance.

On July 2, 1978, R. D. Moss and C. V. Seaman had the opportunity to
assist in the inspection of the west side of Unit 2 condenser.  This
was  the first opportunity to look at this condenser since the chlori-
nation project was started at this plant in 1976.  This unit has
operated for over a year without being manually cleaned.  It was not
cleaned at this time since it was only down due to a boiler tube leak.
Since we have been following the relationship of apparent cleanliness
factor  (ACF) and chlorine dosage, this condenser was of interest since
it had dropped to a 69 percent ACF during May.  Last summer at this
time the ACF was 71 percent.

The  following summarizes our findings:

Inlet—No slime was found on the facing of the tube sheet or in the
tubes.  Only a small number of shells were found in the water box.
The  usual slime and mud deposits were found on the supports and walls
of the water box.  No active pitting or corrosion was found.

Outlet—Thin patches of slime were found on the facing of the tube
sheet.  A thin film of slime was found in some of the tubes.  Slime
and  mud were found on the walls of the water box.  Slime was found
on some of the supports inside the water box where we have not found
slime before in other condensers.  No active pitting or corrosion
was  found in the outlet side of this condenser.

Summary—This unit has operated longer than the other units, and,
therefore, the slime formations are not unexpected considering the
inlet water temperature (80°F) over the last few weeks.  This unit
is scheduled for a maintenance outage in the fall.  Its normal outage
was  postponed due to the problems associated with the coal strike.
This condenser should operate without a significant loss in efficiency
for  the remainder of the summer.
                           245

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            APPENDIX J

FACTORS INVOLVED IN CALCULATING THE
    APPARENT CLEANLINESS FACTOR
               246

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                              APPENDIX J

    FACTORS INVOLVED IN CALCULATING THE APPARENT CLEANLINESS FACTOR


     The ACF is a percentage of how well the condenser tubes in service
transfer heat compared to how well a new tube would transfer heat.  The
basic formula is


          ACF (%) = ^o                                                 (1)
                    U
                     n

     where:  U  = the apparent heat transfer coefficient of a used tube
              °     in Btu/hr-ft2-°F
             U  = the apparent heat transfer coefficient of a new tube
              n     in Btu/hr'ft2«°F

     To calculate U  and U , the HEI and ASME codes require the use of
approximately 30 variables.  Some of these variables are based on the heat
balance tests across the system which were conducted at John Sevier in the
1950's.  Any changes in the actual efficiencies of the boiler and turbine
which have occurred since the original tests will affect the calculation
of ACF.

     One variable is condenser duty, which is based on the relationship
of unit load to heat rejection.  This variable can never by computed
accurately, but the overall formula is:



     For reheating-regenerative turbine-generator:

          q - w  (h  - h ) + w  (h" - h1) + w h  + 0.003 p,w  -
               L.   L.    i     r   A    r     sc          it

                                   	|jk	         (3)
                                   Generator Eff. x Mech. Eff.

     where:  q  = condenser duty (Btu/hr)

             w  = steam flow to condenser (Ib/hr)
              S
             h  = enthalpy of steam to condenser (Btu/lb)

             h  = enthalpy of condensate (Btu/lb)

             w  = throttle steam flow rate (Ib/hr)

             ht = enthalpy at throttle (Btu/lb)

             h,. = enthalpy of feed water leaving final heater (Btu/lb)

             w  = steam flow rate to reheater (Ib/hr)

             h^ = enthalpy of reheat steam (Btu/lb)

             h'  = enthalpy of steam before reheating (Btu/lb)

     0.003 pfwt - the work transfer in feed pump (psia • Ib/hr)
             p  = power output (kW)

                                247

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       The  enthalpy of the steam entering any condenser (h )  cannot be deter-
  mined from direct measurements unless the steam is superheated.   Generally,
  the steam is  in the wet vapor region, and the average dryness fraction has
  so far defied all attempts at measurement.   Therefore, the  only measurements
  for q were made in the initial energy balance calculations  in the 1950's.
  Another way of describing the condenser duty is as follows:

Heat added  .  Heat added   ,,~     .      *.  *.  .     u  •   ^       *.\ /--,/-i->\ i   f/\
",.,-    + ,   n      ~ [(Generator output + mechanical output) (3413) J   (4)
by Boiler    by Pumps                   r                   r  ; \    s *   \ ;

       Another  variable is the condenser cooling water flow rate (CCW).   The
  basic formula for the flow rate is


                                                                         (5)
       where:    q = condenser duty
               C  = specific heat of water

               AT = T       - T
                     outlet    inlet

       In terms of gallons per minute flow, the equation becomes

            rrw -      q	
            LLW ~ 8.021 d C AT
                           P
       where:   d = density of water (lb/ft3) at a particular temperature

       It is obvious that the CCW flow is only as accurate as q, and any
  changes in gross generation and the corresponding enthalpy changes (heat
  rate) will affect q.  A simple calculation shows that for every 1 percent
  rise in heat rate of the boiler and turbine, there is a 1.74 percent change
  in q.

       Boiler output for one kW production =   8000 Btu/hr
       less number of Btu/hr per kW produced  -3413 Btu/hr
                                               4587 Btu/hr

       1% rise =     80 Btu/hr
       Therefore,  	80 = 1.74%
                   4587
       It follows that if there is a 1 percent rise or loss in heat  rate due
  to changes in the gross generation and/or enthalpies across the  system,
  there will be a 1.74 percent change in the condenser duty and there will
  also be a 1.74 percent change in the calculation of the  cooling  water flow
  rate.  While the flow rate may not actually change every time the  gross
  generation changes, the AT, across the condenser will be changed.  With a
  change in AT, there will also be a change in the chlorine consumption
  (temperature affects the FRC at the inlet; the FRC at the inlet  affects
  the chlorine consumption in the condenser).

       To further complicate the calculated CCW flow rate, the plant calcu-
  lates CCW by determining the condensate  flow theoretically  corresponding
                                  248

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to a particular gross  generation and turbine back pressure from a graph.
This value is  then multiplied by 982 (theoretical h ) and divided by 500
(theoretical heat capacity  of water at a particular temperature) times the
AT.  Therefore, another  source of error has been introduced.

     Turbine back pressure  is one of the few variables that can be accu-
rately measured and  can  be  measured to within 0.01 in. Hg.  However, any
changes  in the air leakage  will directly affect the back pressure.  The
air  leakage into the steam  side of the condenser can come from many sources,
some of  which  are welds  around tubes, pipes, and valves.  The measurement
of air leakage is crude  and very inaccurate.

     Since the back  pressure is a function of air leakage and the losses
in efficiency  are demonstrated by the back pressure, the back pressure will
be used  to determine the logarithmic mean temperature difference (LMTD) .
The  equation for the LMTD is
          LMTD =                                                       (7)
                  log  !l
      where:  6 = difference between steam temperature and CCW inlet
                   temperature
             6 = difference between steam temperature and CCW outlet
                   temperature

      Another form of equation (6) would be

           AT       	AT	
 LMTD = ,    t -t. = ,     Temp, corresponding to back pressure -T. ,

            t -t-        Temp, corresponding to back pressure -T   ,
             s   i                                               outlet

      Another variable  is the design correction factor (DCF).  This value
 is  used to equate the  ACF equation to any inlet water temperature other
 than 70°F.  The value  is found on a graph of inlet water temperature versus
 the design correction  factors.  The ability to differentiate the appropri-
 ate number from  a graph may be impaired due to the quality of the graph.

      The  last variable is the tube velocity (TV).  This value is very impor-
 tant when calculating  ACF.  Since biofouling may affect the TV, it is rea-
 sonable to assume that the TV should be known.  However, TV is based on CCW.
Here again, q becomes  quite important.  The formula for TV is:

          TV =
                                        	
               No. of tubes x  cross sectional area of tubes

     Now that the major factors involved in calculating the ACF have been
described, the formula appears as follows:
                                249

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                    „         condenser surface  area
              ACF =    = -    -           (10)
                     n                C AT
                         Total Cross Sectional  Area  of Tables
                                        or
                                                             3413 P,
     w fh -hj = w (h" - h') = w h  +0.003 p.v;	-^	\	-=—
      t  t  f	r  r    r	s c	    *i t    gen,  effy.  x mech.  effy.
                                    condenser  surface  area
                                    6,  - 62         AT
                                    	X	fc. Q J~ 	
                                    log 61    log  t   - ti               ,-i-i\
                                      6e —^       6e _^	^              (11)
                                         e2          t   - t2
                                                      Q    *•
ACF =     	?	
                                                                  3413 P.
          wt(ht -hf) + wr(hj -h;) -H wghc + 0.003  Pfwt  - gen.  effy. x mech.  effy

                                    8-021  d Cp AT
                        Total Cross  Sectional  Area of Tubes
                                       250

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                APPENDIX K

     A GENERAL OUTLINE FOR CONDUCTING
A CHLORINE MINIMIZATION/OPTIMIZATION STUDY
                       251

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                            APPENDIX K

                 A GENERAL OUTLINE FOR CONDUCTING
            A CHLORINE MINIMIZATION/OPTIMIZATION STUDY
     As a result of this extensive research effort, it would be ap-
propriate to provide a general outline for conducting a chlorine mini-
mization/optimization study.  The outline should be considered general
since the use of chlorine in a cooling system is very site-specific.
The reader should be thoroughly familiar with the contents of Section 4
before reading this appendix.
I.   Obtain Past Plant Operations Data

     The basic concept of a minimization study is to systematically
reduce the chlorine feed to the system as long as no loss in condenser
efficiency is experienced.  To determine this effect on condenser effi-
ciency, the following plant operations data should be collected for the
previous ten years on each unit for comparison purposes.

          A.   Gross generation (kW)
          B.   Condenser duty  (106 Btu/hr)
          C.   Circulating water inlet temperature  (°F)
          D.   Circulating water outlet temperature (°F)
          E.   Turbine back pressure  (In. Hg)
          F.   Exhaust steam temperature (°F)
          G.   Air leakage (cfm)
          H.   Condenser cooling water flow rate (GPM)
          I.   Tube velocity (ft/sec)
          J.   Apparent cleanliness factor (%)
          K.   Dates of condenser cleaning
          L.   Past chlorination procedures (feed rates, lengths and
               frequency of feed, residuals measured)

     All dates should be graphed and analyzed in terms of trends.
II.  Obtain  Past Water Quality Data

     While all the necessary cooling system water quality data for
conducting such a study may not be available, most plants measure some
of them on a daily basis.  The following data for the previous five
years should be collected  if available.

          A.   pH
          B.   Ammonia
          C.   Total suspended solids
          D.   Organic nitrogen
          E.   Conductivity
          F.   Chlorine demand

     These data should be  graphed and analyzed for trends.
                                    252

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Ill.  Equipment

     Two of the largest variables in a minimization study (see Section 4.)
are the equipment which is used to feed the chlorine and the equipment
which is used to measure the chlorine.  Therefore, make sure that the
chlorinator is reliable.  It is recommended that a recorder be connected
to the chlorinator, similar to the system described in Appendix H, so
that an accurate measurement of the feed rate can be maintained.

     It was determined from the field data that there exist significant
problems associated with the accurate measurement of free and total
residual chlorine concentration.  This problem is illustrated by the
instances of negative chlorine consumption, both across the condenser
and across the cooling system (chlorine injection point to condenser
outlet.)  Until more research has been done in this field to develop a
better method of analysis, this problem will continue if the chlorine to
reduced nitrogen ratios are low.

     At this time, the amperometric titration method is still the best
method for conducting several grab sample analyses in a short period of
time in the field.  However, since this method requires considerable
experience, it is recommended that all operators should be intimately
familiar with the technique for measuring free and total residual chlorine.
IV.  Sampling Locations

     It is imperative that a location be found which will provide an
easily accessible and representative sample of the condenser cooling
water.  The best sample points for monitoring chlorine in the condenser
would be located in the inlet and outlet condenser water boxes.  There
should also be arrangements made so that a sample may be collected at a
point immediately downstream of the chlorine injection point.  At John
Sevier, the chlorine was injected at the bottom of the circulating water
intake pump suction well.  Therefore, a sample point was made prior to
the cone valve approximately 8 feet from the pump suction well.  By
making measurements from time to time at this point, some of the varia-
bilities in the cooling water flow rate and the chlorinator feed rates
can be measured.

     Sampling points should also be established at the end of the discharge
pipe to determine the amount of chlorine being released to the environment.
V.   Field Studies

     The field studies for a chlorine minimization/optimization project
should cover a minimum of three years.  The water quality criteria
changes and the changes in plant operations, which may occur on a yearly
basis, require that the field study encompass more than just one year of
data gathering.  It is recommended that two years be spent to determine
the best chlorination regime for a plant, and one year should be spent
monitoring the effects of the derived regime.  The following scenario
for conducting a minimization/optimization study will include this time
frame.
                                    253

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A.   Water  Quality Data

     Samples  of the condenser cooling water  should be collected each
week during the study at the plant intake.   These  samples should be
analyzed for the following parameters :

           Temperature
           PH
           Ammonia as N
           Organic nitrogen as N
           Total organic carbon
           Nitrates plus nitrites as N
           Chlorine demand -1,5, and 10 minute*
           Conductivity
           Total suspended solids
           Iron
           Copper
           Hardness as
      The results of these analyses should be studied and the models
 presented in this report should be applied to determine:  (1) if system
 characteristics in the models apply; (2) if unusual water quality condi-
 tions have occurred; and (3) the effect and potential effect of a certain
 water quality condition on the chlorination regime.

      The effects of temperature, pH, ammonia, organic nitrogen, and
 chlorine demand on the chlorine regime have been discussed quite
 frequently in this report and in other literature on chlorination.
 Therefore, an accurate determination of these parameters is vital for
 determining the applicable chlorine feed rate for fouling control.

      Such parameters as nitrates plus nitrites,  iron, and copper are
 important with respect to the measurement of free and total residual
 chlorine.  Nitrates and nitrites can interfere with the measurements, and
 copper and iron, in sufficient quantities, can poison the electrodes of
 the amperometric method of analysis which will yield high readings.
 B.   Plant Operations

      Since the objective of a minimization study is to reduce the chlo-
 rine application as long as no loss in condenser efficiency has occurred,
 it is imperative that the following plant operations data be collected
 on each day of field testing.
 *The time of the chlorine demand tests should approximate the lengths
  of time it takes a particle of cooling water to arrive at critical
  points in the system.  These points are:   the condenser inlet, the
  condenser outlet, end of discharge pipe,  etc.
                                     254

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          1.   Unit gross generation (kW)
          2.   Turbine back pressure (In.  Hg)
          3.   Inlet and outlet circulating water temperature (°F)
          4.   Exhause steam temperature (°F)
          5.   Condensate temperature (°F)
          6.   Condenser cooling water flow rate (GPM)
          7.   Air leakage (CFM)
            4:

     The above 
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that this phenomena may be caused by the reactions of chlorine and
certain organic compounds in the water.  These chloroorganic compounds
are measured as FRC via the equilibrium changes in the sample from
titrating with powerful reducing agents such as phenylarsine oxideyure
This hypothesis and other hypotheses will be tested in the near an(j wnen
Therefore, extreme care should be used when making measureme*~
analyzing results.
                -,          ,  ,              -r^^    „ ™^^ concentrations at
     Care must also be used when measurxag FRC and TRCument carmot
0.1 mg/1 and below.  It should be noted that the ins*f'urthermore  the
detect electrode potential changes below 0.02 m^eiving since the
electrode response below 0.1 mg/1 can be qufctp^   -nt   Additional
beginning of the titration is so close tc   measuring FRC and TRC may be
explanation of the problems associate
found in Section A.


D.   Variance of Feed Rate> Cation, apd Frequency of Feed

      Tf  thP nnwr-  Plant has more than  one unit, different frequencies
and  duration-*  of feed may  be tested  on  different units simultaneously,
as Ion*  as "he units are of the  same size.  One unit should be used  as  a
control  ^nit  and should  remain at  the  same  frequency and duration  as was
the  pa^t plant practice.

      More frequent daily chlorine  applications  for  shorter  durations and
 vess frequent chlorine applications  for longer  durations should  be
 tested   The test period to determine  the optimum frequency/duration
 regime should be at least two  years.  The final year  of  testing  should
 have all units but the control  condenser operating  on the  same  frequency/
 duration regime.

      All decisions with regard to the  optimum frequency/duration regime
 should be based on the effect these regimes have  on the  condenser perform-
 ance.   A statistical approach should be used to determine  the best
 regime.

      The chlorine feed rate should be reduced as  long as no loss in
 condenser efficiency is noted.  These reductions  should follow an
 orderly procedure based on the water quality data and plant operations
 data    A free  residual chlorine concentration of no less than 0.1 mg/1
 should  be maintained at the condenser outlet.  Reductions of the  chlorine
 feed should  not take place any faster than every three months, but  this
 length  of time will depend on the water quality at each facility    Ihis
 period  of time will allow the accumulation of sufficient data to  determine
 the effect of the feed  rate on the  condenser performance.

      If the  feed rate is  to be  reduced  such that FRC concentrations
 below  0.1 mg/1 at the condenser outlet  are to be tested, this reduction
 should  only  be made if no ambiguities  have been noted in the ability to
 measure the  chlorine concentrations.   While  0.1 mg/1 is quite low,  it
 would  not be advisable to reduce  the  feed  rate below 0.1 mg/1 if  the
 following conditions occur:
                                     256

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    ~ 1^:   The Cl2:N ratios in conjunction with kinetic rate theory
          iadicate that no FRC should be measured,  yet concentrations of
          FRC are being detected.

     2.   Excessive electronic drift in the titrator as end-point is
          reached.

     3.   Higher FRC concentrations measured at the condenser outlet
          than at the inlet.

For further explanation regarding the impact of these phenomena on the
minimization/optimization of chlorine, please see Section 4.

     Tests at a zero chlorine feed rate should also be conducted at
times of high and low inlet water temperatures.  The tests should not
terminate until a significant loss in condenser performance has occurred
(5 percentage points).   These tests will determine (1) the necessity for
chlorination; (2) the time of year most susceptible to fouling; and (3)
lag time between the cessation of chlorination and the evidence of unit
fouling.

     After two years of tests, the recommended feed rates, frequency and
duration of feed should be maintained for at least a year, and the
condenser performance should be monitored every two weeks to determine
the success or failure of the chlorination regime.
E.   Condenser Inspections

     During the minimization/optimization study, it is very important
that the unit efficiency be monitored to determine the success or failure
of the chlorination regime.  However, many inherent problems are associated
with the accurate determination of unit efficiency.  (See Section 4.)
In most cases, by the time the turbine back pressure indicates that
fouling has occurred, it is too late to do anything about it.

     Therefore, at every opportunity, the condensers should be visually
inspected.  The inlet and outlet water boxes should be inspected for
slime growth and silt deposition.  The water boxes should be cleaned so
that the deposition does not become so great that it will flake off and
plug the condenser tubes.  We recommend cleaning the water box walls
every two years or less.

     The tube sheet should be inspected for slime growth.  Slime on the
tube sheet is a strong indicator of even more slime in the tubes.
Normally, if there is slime growth, the slime can be found more prevalent
at the condenser outlet than at the condenser inlet.

     Obviously, the tubes should be inspected for growth.  If tubes are
plugged via sticks, clam shells, or other debris, there is a good chance
that biofouling will occur in the tubes since no chlorine can reach the
growth in the tubes.  Those tubes not plugged by debris should be inspec-
ted closely.  If there is a slick feeling to the tubes, samples should
be collected via ASTM standards, preserved, and analyzed.
                                    257

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     The tubes and tube sheet should also be inspected for scale deposi-
tion, corrosion,  or erosion.  The evidence of scaling or pitting will
require other methods of treatment, most likely side-stream treatment,
in addition to chlorination for biofouling control.
VI.  Followup

     After the chlorine minimization/optimization study has been completed,
the water quality characteristics,  the frequency of feed, the duration
of feed, the chlorine feed rate,  and the  plant operations data should be
monitored intermittently for several years.   Since the condenser cooling
water characteristics will change from year  to year, it is important to
determine the effect the chlorine regime  has on the unit efficiency over
the long term (usually 5 years).   While the  monitoring of chlorine
residuals should occur each week  on each  condenser, the other parameters
mentioned should be evaluated monthly.  Significant changes in inlet
water temperature,  for example, will necessitate changes in the chlorine
feed rate.
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1. REPORT NO.
 EPA-600/7-80-143
 J_
4. TITLE AND SUBTITLE
Chlorine Minimization/Optimization
 Biofouling Control: Final Report
7. AUTHOR(S)
R.D. Moss, H.B.Flora, II, R.A.Hiltunen
 C. V. Seam an
9. PERFORMING ORGANIZATION NAME AND ADDRESS
TVA, Energy Demonstrations and Technology
1140 Chestnut Street,Tower H
Chattanooga, Tennessee  37401
12. SPONSORING AGENCY NAME AND ADDRESS
 EPA, Office of Research and Development
 Industrial Environmental Research Laboratory
 Research Triangle Park, NC  27711
                                                     Fin*
                             14.
                               EPA/600
is.SUPPLEMENTARY NOTES ffiRL-RTP project officer is J.W.  Jones, MD-61
EPA-600/7-79-198 covers study phases I and II.
i6. ABSTRACT
              report summarizes results of a chlorine minimization/optin
study for the control of biofouling on the surface of condenser tubes at TVA
Sevier Plant from December 1975 to December 1978.  The study concluded thai
chlorine feed is a function of inlet water temperature, chlorine demand,  and c&
water quality parameters; (2) chlorine consumption through the system and constf
tion of free chlorine across the condenser are  directly related to chlorine feed rate,
(3) chlorine feed rate at John Sevier could be lowered with no loss of condenser per-
formance if a free residual  concentration of 0. 1-0. 2 mg/1 is maintained at the conden-
ser outlet; (4) chlorination must be applied year around, regardless of inlet water
temperature;  (5) more frequent chlorination cycles of shorter duration are more effi-
cient in controlling condenser performance than infrequent cycles of longer duration:
(6) although chloroform , bromodichloromethane , and dibromochloromethane were
found at the condenser inlet and outlet at John Sevier, their average concentrations
were only 2% of the maximum allowed by Federal Water Quality Crieria:  (7) chloro-
form and dibromochloromethane formation rates are directly related to chlorine  feed
rate; and (8) chlorination is site specific; i.e. ,  each plant must conduct its own mini-
mization studies , if warranted.  An included format assists in such studies.       _
17.
                             KEY WORDS AND DOCUMENT ANALYSIS
                DESCRIPTORS
                                         b.IDENTIFIERS/OPEN ENDED TERMS
                                         c.  COSATI Field/Group
Pollution
Biodeterioration
Fouling Prevention
Condenser Tubes
Condensers
Chlorine
Chlorination
Cooling Water
Water Quality
Pollution Control
Stationary Sources
Biofouling
13B
06A
13H,13J
07A
131
07B
07C
13. DISTRIBUTION STATEMENT
 Release to Public
                  19. SECURITY CLASS (ThisReport)
                  Unclassified
                        21. NO. OF PAGES
                              259
                 20. SECURITY CLASS (This page)
                  Unclassified
                                                                  22. PRICE
EPA Form 2220-1 (9-73)

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