SOLID WASTED ACTIVE EA ------- The Solid Waste Disposal Act of 1965 (as amended in 1970) requires (Section 204) the Administrator, Environmental Protec- tion Agency, to conduct research, investigations, experiments, surveys, and studies relating to: (1) any adverse health and welfare effects of the release into the environment of material pre- sent in solid waste, and methods to eliminate such effects; (2) the operation and financing of solid waste disposal programs; (3) the reduction of the amount of such waste and unsalvageable waste materials; (4) the development and application of new and im- proved methods of collecting and disposing of solid waste and processing and recovering materials and energy from solid wastes; and (5) the identification of so"!id waste components and potential materials -*nd energy recoverable from such waste components. Eleven ROAP's (Research Objective Achievement Plan) were funded in FY '73. Table I shows the relationship of each ROAP to the five research areas identified in the Act (using the codes (l)-(5) noted above)0 Where a ROAP in- volves more than one research area, that major area is stated firsto ------- TABLE I RESEARCH AREAS OF FISCAL 1973 ROAR'S ROAP AREA 01 AAC (4), (1), (2) 02 AAE (2), (4) 05 ABZ (4), (5) 06 AKO (5), (3) 06 ALR (1) 09 ABF (3), (5) 09 ADA (4) 24 ABV (2), (3) 24 AID (2) The following is a summary, by Research Objective Achievement Plan (ROAP), of all new tasks initiated in fiscal year 1973, exclusive of tasks that deal with ROAP technical supervision, correspondence, proposal review, grant monitor- ing, etc., and cjeneral management activities (these are iden- tified as Task Cl in each ROAP). KEYS USED: GT = General Task FPY = Task initiated prior to FY '73. NFTY = Task proposed but not funded in FY '73, 2 ------- EROS/ROAP I.D. : 01AAC EROS/ROAP TITLE: ROAP APPROACH Task 01 Task 02-06 Task 07 Task 08 Task 09 "Development of a Comprehensive Understanding of Solid Waste Disoosal in Sanitary Landfills and of the Environmental Impact of Landfills" Investigate at lab and field scale those areas in land disposal technology where nec- essary scientific knowledge is lacking. Specifically, determine analytical techniques for pollutant identification; leachate genera- tion, movement, treatment and control; gas generation, movement and control; pathogen survival, movement and control; settlement. prediction and control. A combination of in-house, contract, and grant mechanisms will be used in discrete tasks to accomplish these objectives. GT FPY Bibliography - Influence of Solid Waste Management Practices on the Environment. The objective of this continuing activity is to compile, in a readily available source, pertinent articles describing the influence of various solid waste management practices on the quality of surface water and ground- water. Such information is frequently re- quested from other activities within EPA and from public and private interests out- side of the EPA. The work done to date has been used by Government and private engineers and scientists, to more accurately assess the impact of solid waste management practices on the environment. Primary emphasis has been in the sanitary landfill area. Two re- ports have been published and future work will update these basic reports. The Solid Waste Information Retrieval System is used along with other sources to perform this activity. NFTY Sanitary Landfill Stabilization with Leachate Recycling. Present scientific information on ------- EROS/ROAP I.D. : 01AAC Task 09 (contd.): leachate characteristics, mechanisms of landfill decomnosition and leachate treat- ment is at best minimal. A study relating to recycling of leachate through ground municipal refuse could provide such informa- tion under controlled conditions. Such information will be of significant value in the design, construction and operation of refuse landfills in the future. The public health objectives of water and land pollu- tion control could also be satisfied. Re- cycling of leachate is a somewhat new and unique approach. It is anticipated that recirculation will provide a final means of leachate control would be excessively opti- mistic, but a study Will surely provide some interesting and needed information. Sub- stantial information on the feasibility of leachate recycle as a practical and useful method for accelerated landfill stabiliza- tion and leachats treatment is needed before large scale application of this concept. In accordance with the above needs, 14-foot simulated landfills have been operated to determine the effect of leachate collection and recycle on the rate of stabilization within the fill, and the feasibility of using the fill as a treatment process for the con- stituents in the leachate. A review of the available literature has been completed, and has been included with experimental data as part of a special research problem report. Results indicate that stabilization of food and garden wastes is accelerated by just re- cycling leachate, and that addition of nu- trients and seed, together with the control of pH, can enhance the rate of stabilization. Recommended design, operation and control methods applicable to conventional sanitary landfill practice will be developed. Task 10 : Determine the Feasibility of Spray Irrigation as a Leachate Treatment Method.Numerous ------- EROS/ROAP I.D.: 01AAC Task 10 (contd.): landfills in the United States have encoun- tered problems with leachate emanating from solid waste and contaminating surface waters and/or groundwaters. Management of this problem is usually most difficult when treat- ment is found to be necessary before dis- charge of leachate to the environment. Since leachate contains large quantities of organic materials and possible toxic concentrations of metals, a practicable treatment scheme will be difficult to develop. Spray irriga- tion of leachate is a possible low-cost, on-site treatment scheme that warrants fur- ther investigation. The work is being performed by EPA staff at the Boone County Field Site, where other sanitary landfill research projects are being conducted. Ten test plots, each of 21 square feet surface area, are used to evaluate the optimum load- ing rates on sandy soil and on a clay soil. Results to date indicate that a loading rate of 150 pounds BOD5 per acre per day appear to have little detrimental effect of the bluegrass cover crop, and that percolate from 18 inches of soil indicates removal efficiencies from 50 to 95 percent for the organic and inorganic constituents of leach- ate. This work has been conducted during one growing season and definitely should be conducted over several years to determine the full impact of leachate on the soil and grass system. The promising use of this treatment scheme will greatly aid small landfill sites, as they are not readily equipped to evaluate such a system yet must solve a very real leachate problem with limited resources. Task 11 : Treatability of Leachate from Sanitary Land- fills.Treatment of leachate from landfilTs is a practical necessity in many cases, dhere a sewerage system is available, treatment can be performed at the central plant; otherwise, treatment must be performed on-site. No ------- EROS/ROAP I.D. : 01AAC Task 11 (contd.): performance data Is available on lab, pilot, or traditional wastewater methods. This re- search grant effort is intended as a brief survey of treatment methods, with pilot plant application of the most feasible. Detailed analyses of each method is not expected. The final outcome of this study will be a practical on-site treatment scheme, and an evaluation of how much leachate can be added to conventional domestic wastewater treat- ment plants when leachate is discharged to a sewerage system. It has been determined that a conventional biological treatment plant can accept up to 10 percent 1eachate-domestic wastewater without effecting plant performance significantly. The most promising on-site treatment scheme appears to be anaerobic lagooning, followed by aerobic polishing. A pilot plant has been established, but results from this portion of wrrk have not been ob- tained as yet. This task should be completed in FY 73. Task 12 : Treatment of Leachate Generated from Sanitary Landfills. The treatment of leachate from many landfills in the United States is a practical necessity. Research presently underway is designed to give quick answers to the question of how to treat this liquid, since no lab, pilot, or field-scale data is available. A more detailed study is needed to determine process kinetics, the nature of the organic fraction of leachate, and the degree of treatment that may be obtainable using conventional wastewater treatment meth- ods. In addition, other methods of removing pollutants from water are being studied be- cause of the vast, range of contaminant con- centrations and 1'low rates, and small volumes. This contract was awarded in June of 1972 and results are not as yet available. The final report, due in September 1974, should provide the technical data needed to ration- ally design on-site leachate treatment schemes ------- EROS/ROAP I.D.: 01AAC Task 13 : Evaluate an Experimental Landfill of High Ash Paper-mill Sludge. Land disposal of high ash oulp and paper-mill sludges intro- duces questions regarding the type of land- fill construction most suitable for efficient operations and for extending the life of existing disposal sites. Very little infor- mation is available in the literature on the engineering behavior of oapermill sludges placed in organized landfills or embankments. The objective of this project is to find a • satisfactory method for the disposal of pulp and paoermill sludges. The investigator has constructed, instrumented, and observed an experimental landfill of paoermill sludge. Laboratory tests on high ash pulp and oaper- mill sludges have been completed. The field test facility has been constructed and has been monitored for 1 year. Results to date indicate that a maximum settlement of 36 inches can occur over a period of 1 year for a 20-foot fill area. Correlations of pore pressure and total stresses with soil mechanics criteria hava been developed. However, the correlation between inorganic clay soils and papermill sludges for the angle of internal friction (landslide char- acteristics) does not appear to exist. Final field testing will attempt to provide the answers needed to develop this correlation. Task 14 : Organic and Metal Characteristics of Leachate from Selected LaruTfills in the United States. Insufficient data are available in the litera- ture to evaluate the environmental impact of leachate with respect to heavy metals and trace elements. It is conceivable that harm- ful organic and inorganic complexes may be present in leachate, being derived from the extremely heterogeneous material being dis- posed of in the landfill. Samples of leach- ate from landfills located throughout the United States with records pertaining to the type of waste being disposed of at each par- ticular landfill will be collected under con- tract. These samnles will then be analyzed using emission spectrography, followed by ------- EROS/ROAP I.D. : 01AAC Task 14 (contd.): atomic adsorption or other suitable analytical technique, to quantify the presence of trace and heavy metals and organic complexes. This analytical work will be done under contract. The expected output of this task will be the accumulation of data on trace elements, heavy metals, and organic complexes present in leachate that represent dangerous dis- charges to the environment. With this back- ground of information, the design engineer and regulatory engineer can more rationally evaluate the environmental impact of leachate and the methods needed for control. Task 15 : Evaluation of Landfill Liners. The effective life of commonly used liners for leachate collection over a range of conditions com- monly encountered in various landfills needs to be evaluated. The objective of this project is to evaluate various synthetic membranes, asphaltic concrete, and soil addi- tives for containment and collection of leachate in landfills. It is anticipated that this effort will involve the use of large lysimeters constructed in a laboratory. Task 16 : Pollution of Subsurface Water by Sanitary LandfilTTBearing in mind that the long- range objective of this study is to provide means for not only predicting the movement of contaminants from sanitary landfills in groundwaters, but also to develop methods of design and remedial procedures for reducing undesirable contaminant movement as well as various criteria for the evaluation of site suitability for sanitary landfill operations, it would seem that the most difficult por- tion of this research is yet to come. Al- though the data is now being collected routinely, its incorporation into mathematical models which will reliablv predict the ef- fects of sanitary landfill uoon pollution of subsurface waters under the many diverse com- binations of impossible conditions, is dif- ficult at best and perhaps sometimes impossible. 8 ------- EROS/ROAP I.D.: 01AAC Task 16 (contd.): Some of these conditions are: quantity and schedule of orecioitation , tyoes of sub- surface materials, aerial size of the sanitary landfill, depth of the landfill, character of the landfill materials, surrounding tono- graohy, and other factors. The knowledge which can be gained of the effects of sani- tary landfills on pollution of subsurface waters is lacking at the present time; therefore, the continuing effort should be most worthwhile. The development of mathe- matical design models has been initiated. These models are being developed from data obtained from monitoring controlled labora- tory and field sanitary landfills. The models will describe the hydrologic func- tions of a sanitary landfill and site-geo- logic materials. It is expected that final models will be used in the determination of optimum landfill dimensions, soil cover thickness, potential remedial procedures for existing leaching landfills, and associ- ated studies. Results to date have provided extensive long-term data concerning leachate quality during the most active years of de- composition. This project is to be completed by November 1972. The nresent interest in leachate and the r.eed for its control can in part be credited to the data obtained under this research grant. Task 17 : Conduct Quality Controlled Evaluations of Selected Sam' tary Landfil 1 Processes . TTTe Boone County Field Site was constructed for utilization as a quality control test facil- ity under direct jurisdiction and supervision of personnel within the Land Disoosal Project of the Disposal Technology Branch. By hav- ing complete control and"supervision of a field test installation, along with appropri- ate monitoring by use of various gauges and electrical instruments, a good, sophisticated field test investigation could be performed. ------- EROS/ROAP I.D.: 01AAC Task 17 (contd.): Test cells are to be constructed in the same manner and under conditions similar to those which would occur under normal sani- tary landfill operations. By doing it in this manner, we will be able to duplicate existing landfill conditions and thereby eliminate the problem of scaling factors. Scaling factors occur when laboratory work is not directly equitable to field condi- tions. Because of the concern with the environmental effects of disposing solid waste on the land, various aspects of leach- ate, gas, and settlement will be investi- gated at the Boone County Field Site. Test cell number 1 was constructed as a control cell and was heavily instrumented to monitor gas, settlement, temperature, and leachate. This cell was also an integral part of the "Virus Survival and. Movement Study." Test cell number 2 was constructed to be completely enclosed by a synthetic membrane in order to obtain quantitative and qualitative data en leachate generation. In addition, three 6- foot diameter simulated sanitary landfill cells will be compared to determine testing variability, the aggregate results will be compared to the performance of the lined, field-scale cell. Results from test cell 2 will be used to determine the direct aoplica- bility of conclusions from test cell 3 field conditions. Mass flow rates of leachate carrying pollutants will also be determined on a field-scale basis. Test cell 3 will be a comprehensive investigation using 19 six- foot diameter simulated cells. Objectives are multiple, but essentially the following areas will be evaluated: 1. Leachate quality and quantity under 3 different rainfall conditions. 2. Effect of sewage sludges on decom- position rates. 10 ------- EROS/ROAP I.D. : 01AAC Task 17 (contd.): 3. Virus survival under winter condi- tions. 4. Effect of nutrient and pH control on decomposition. 5. Gas production rates. 6. Effect of industrial liquid waste disposal on solid waste decomposi- tion. Results from this long-term study will be a sound basis for landfill design and manage- ment. In addition, modifications to the basic sanitary landfill method will be de- veloped to optimize this disposal method with respect to its utility as a management tool. The following conclusions can be made from results obtained to date: 1. Settlement has been negligible, thereby casting serious doubt on the present rule of thumb of 20 percent settlement in the first 2 years. 2. Leachate characteristics from a field-scale cell are similar to those reported for laboratory- scale cells. 3. Methane production is slower in the field-scale cell than in most laboratory-scale cells. Task 18 : Investigation of Leachate Pollutant Attenua- tion in_ Soils."The migration of leachate from a landfill occurs through the surround- ing soil media. Soil can act as a filter for leachate contaminants. Therefore, the various attenuation mechanisms of soil need to be evaluated and related to leachate 11 ------- EROS/ROAP I.D.: 01AAC Task 18 (contd.): movement through the soils. This project will identify the attenuation mechanisms; evaluate pollutant attenuation of soils by column studies; develop simulation models for prediction of solute changes for water flow through soils. This contract is ore- sently being awarded and it is anticipated that empirical predictive equations relat- ing to leachate pollutant attenuation in soils can be developed. Task 19 : Survival and Movement of Viruses in Land- fillea bohd Haste. I he ob.iecti'vpg nf th^c project are to determine the survival pat- terns of viral pathogens in landfilled solid waste, and to evaluate the potential con- tamination of water resources through leach- ing of viruses from a waste disposal site. Microbiologic monitoring of leachates from cells #1 and #2 is being conducted in order to determine the degree of health hazard involved in solid waste disposal by land- filling. The results so far indicate that poliovirus may survive in compacted solid waste for at least 13 days at temperatures of 68-80°F, but the virus is inactivated in 2-4 days in a landfill with temperatures ranging from about 120-140°F. Task 20 : Time-Settlement Behavior of Processed Refuse. Among the primary problems associated with~ the reclamation o.e sanitary landfill sites is the occurrence of large amounts of settle- ment, resulting in structural damage and expensive compensating design features. The primary objective of this research is to de- velop a means of predicting settlement pat- terns within the landfill mass. Based on knowledge accured from this effort, pre- dictions for future settlement of currently existing landfills may be determined. In return, this information will assist in planning future landfills to expediate and to maximize the beneficial use of the com- pleted fill site. Settlement characteristics . 12 ------- EROS/ROAP I.D.: 01AAC Task 20 (contd.): as effectuated by biological and chemical activity as well as mechanical orocesses form the basis for nredicing amounts of settlement and time of occurrence of settle- ment in sanitary landfills. Actual work currently in process includes laboratory testing, data gathering, mathematical model- ing, and computer programming. A formal report based on work so far completed is now under preparation. Task 21 : Develop and Evaluate a Process for Rapid STructural Stabilization of Sanitary Land- fills by~~Injection Grouting. The objective of this project is to determine the effect of different grout-refuse combinations on landfill strength and settlement character- istics. The influence of grout on biological decomposition and long-term landfill sta- bilization is also being determined. Time settlement data from lab and field testing are recorded and leachate analyses performed. The preliminary testing of various grouts and grouting materials in various combina- tions with refuse has been completed. Lab- oratory results indicated that a grout composed of 50 percent fly ash and 50 per- cent water was most beneficial for use in the field exoeriment. The evaluation of the grouted and ungrouted lab and field specimens indicated the grouted specimens produced a marked settlement reduction (less than 0.001 in./day) with a corresponding increase in the rate of anaerobic biological decomposition as measured by short chain fatty acids. This would tend to indicate an early biological stabilization. The leachate analyses indi- cated that the level of potential pollutants from the grouted specimens was higher than from the ungrouted specimens, but the quantity of leachate produced is considerably less in the grouted specimens. Thus, it would appear 13 ------- EROS/ROAP I.D.: 01AAC Task 21 (contd.): that the total amount of pollutants introduced into the surrounding soil media would be less than the amount introduced by an ungrouted landfill. To date, some minimal results in- dicate that methane production was inhibited in the grouted refuse specimens. The first annual report is presently being prepared. A final report will be prepared relating all investigative efforts, and with recommenda- tions presented as to the (1) effectiveness of injection grouping of the landfills with inexpensive waste materials in accelerating the stabilization of sanitary landfills, and (2) reducing the produc;ion of leachate and gas. Task 22 : Investigate Landfill Gas Movement and Control. Decomposition of organic wastes will yieia gaseous products such as methane, carbon di- oxide, and hydrogen sulfide. The uncontrolled movement of gases emanating from sanitary landfills can create safety and health hazards and possibly contaminate groundwater or e1- fect vegetation. It is anticipated that the movement of gas from a landfill can be de- scribed by existing technology in the area of gas movement through porous media. A contract to provide a state-of-the-art report with recommendations for future work is planned to be awarded in FY 73. The result of this work will be an evaluation of present technology and the need for additional work in this area. Efficient, rational design of gas control systems is dependent on the ability to determine gas movement at a parti- cular site. Task 23 : Landfill Settlement Study to Determine Design Criteria?At present, recommended practice is to use the completed landfill area for re- creational purposes. In order to utilize the completed landfill area for building sites, appropriate settlement design criteria need 14 ------- EROS/ROAP I.D.: 01AAC Task 23 (contd.): to be established. The purpose of this study is to determine the appropriate factors re- .lating to settlement of landfilled wastes; analyze all existing settlement data and re- late to appropriate background parameters; develop settlement prediction methods from this available information for use in design • criteria. Task 24 : Develop and Evaluate Predictive Models of Moisture Movement in Landfill Cover Material. Production of leachate from solid wastes disposed of on land is dependent on the in- digenous distribution of precipitation. Pre- sently, there is no available demonstrated means of predicting the time and flow rates of leachate production. This information is needed to produce a rational evaluation of the environmental impact of sanitary land- fills. In addition, it may be practicable to design the cover of a sanitary landfill to prevent the occurrence of leachate. Basic- ally, this design would optimize cover slope, evaporation-transpiration, infiltration, run- off, and erosion to keep the volume of liquid entering the deposited solid waste at a minimum. Extensive basic information is available in a number of different disciplines; this knowledge must be brought together to provide the design engineer and regulatory engineer with the best tools with which to evaluate the need for control of leachate. Task 25 : Provide Analytical Support to Boone County Field Site. The purpose of this task is to provide additional analytical capability for Task 17, BCFS. Rapid and timely results necessary for control of the various experi- ments conducted at the Boone County Field Site will be possible only with a contract such as this. Present EPA analytical staff assigned to BCFS are not capable of analyz- ing periodically, large numbers of samples. Specific tests will be limited to routine water and'solids tests. 15 ------- EROS/ROAP I.D.: 01AAC Task 26 : Determination of the Effects of Compost on Selected Soils and Plants." The task objec- tive is to obtain data to help determine short- and long-term effects of compost pro- duced from municipal refuse on selected soils and plants. Emphasis is being directed at determining use benefit relationships and the fate of heavy metals and other po- tentially toxic materials when the compost is applied to selected soils and olants. There is a dearth of data relative to what happens to waste material containing po- tential toxic substances when disposed of on the land. There is also an interest in more fully utilizing the land as a disposal sink and processing medium for various wastes (e. g. , municipal refuse, industrial sludges, sludge wastewater, etc.). Comoletion of this task will provide some of the data not available relative to the fate of potentially toxic substances contained in wastes disposed of on land. 16 ------- EROS/ROAP I.D. : 02AAE EROS/ROAP TITLE: ROAP APPROACH Task 01 Task 02 Task 03 "Effectiveness and Modeling of Urban Storage, Collection, and Transportation Practices" Via selected contracts and research grants, collection, transporation, and storage meth- ods of urban areas will be improved by pro- viding practical methods for optimizing col lection'vehicle routing and districting. A theoretical model to measure the effec- tiveness of existing and developed methods will be developed in four contracts. GT To Develop a Transferable Refuse Collection and Routing Package Including Manuals, User Guides, and Associated Programs For Use by Cities to Upgrade Their Solid Waste Collec- tion, Districting, and Routing Operations. To Develop and Demonstrate Analytical Models to Aid in Solving of Ma"Jor Decisions, Opera^ tional Problems ^InvesHrnent Probl ems , and Districting Problems in Solid Waste Collec- tion. The objectives of develop and extend, 'on a trict by district basis, in specific areas of the this project are to macro-scale or dis- mathematical models solid waste collec- tion and disposal process. The purpose is to increase efficiency and reduce costs. These areas are: (1) the optimal location of facilities such as truck depots, transfer stations, and incinerators, (2) study capital budgeting and investment criteria for solid waste management systems and develop guide- lines, (3) mathematically analyze routing and scheduling of collection vehicles operat- ing over several districts, and (4) study districting problems to find optimal subdis- tricts for collection purposes. The models and techniqu.es proposed are natural exten- sions of previous work by Marks and Liebman. Through sensitivity analysis, the influence of alternate institutional arrangements, policy decisions, and social constraints will be studied. Finally, to test the validity and applicability of the models to be developed, 17 ------- EROS/ROAP I.D. : 02AAE Task 03 (contd.): data from the City of Brookline, Massachusetts, which has demonstrated cooperation in this re- search, will be used. The progress as of October 10, 1972 has been good in the areas of (1) community level model development and (2) regional level model development. Under community level model development, the major' accomplishment has been in analytically divid- ing an area into well defined collection as- signments, specifically in dealing with an 8 truck-40 district problem in Brookline. This was accomplished with a heuristic al- gorithm developed under this grant. The regional level model has also been developed and is presently undergoing shakedown runs on the computer. Further expansion of this model is planned to include time variables and multiple source-sink situations for op- timizing major facility location problems. Task 04 : To Develop a Computer Program Utilizing Mathematical Optimization and Heuristic Al- gorithm for Routing of Collection Vehicles. The objective of this research is to study, on a micro-scale or street by street basis, the routing of solid waste collection vehicles in urban areas. The research is aimed at developing mathematical optimization as well as heuristic algorithms for the routing of these vehicles. The best of the algorithms will become part of a computer program, which will be designed for easy use by city offi- cials and consulting engineers. Included will be a number of street layout situations within one district with combinations of one- and two-way streets. Specifically, the re- search plan is to (1) further investigation of travelling saleman approaches, (2)"develop a mathematical optimal algorithm for the Chinese postman problem with bidirectional and unidirectional streets, (3) develop math- ematical optimal algorithms for solving the multiple-postman Chinese postman problems and 18 ------- EROS/ROAP I.D.: 02AAE Task 04 (contd.): the multiple-saleman traveling saleman problem, (4) develop heuristic algorithms for the above problems, and (5) incorporate the most promising algorithms in a comouter program package designed for easy use and write the necessary users manual. The re- sults to date (October 10, 1972) are: (1) a new algorithm for the traveling salesman and the multiple-saleman problem was developed, but found to be inefficient, (2) a mathema- tical method was developed for optimal (not heuristic) algorithm solutions to the postman approach for a network of directed (two-way) and unidirected (one-way) streets, and (3) work in continuing on the multiple-postman approach and at coding existing algorithms for ease of use. Task °5 ' To Develop Methods for Routing Street Sweepers in Conjunction with ParkTruj Regulations and" Enforcement Procedures. This research grant investigates a problem that has long been neglected. Exoeriments will be conducted to develop and expand a data base used to in- vestigate the relationship of on-street park- ing to street cleaning. The ultimate objec- tive is to develop and optimize a model for constructing mechanized sweeper routes in conjunction with parking regulations, enforce- ment procedures, and other similar factors. The model will aid in predicting the effects of various sweeping policies and the inter- action between solid waste collection, park- ing, parking violations, land-use, street traffic. The current funding action takes full advantage of initial work at Brooklyn Polytech in this area which dates back at least 18 mon.ths prior to the award of this grant. A basic "data bank" already exists for a 300 block area of upper Manhattan, New York. The area is essentially equal to a New York City Sanitation Department district, and a tremendous amount has already been done 19 ------- EROS/ROAP I.D.: 02AAE Task 05 (contd.): in collecting generation rate and vehicle parking data. A good working relationship with the City government is insured via the first Deputy City Administrator, who has a keen interest in optimizing street sweep- ing through this mathematical technique. An effective procedure for optimizing sweeoing • of streets will aid in reducing the problems of overloading sewers. The study will also complement other SWRL efforts to optimize solid waste collection routing, districting, facilities location, etc. Task °6 : To Develop Criteria to Measure the Effective- ness of Urban Refuse Storage, Collection, and Transportation Practices. The solid waste management system of the typical urban com- munity represents a significant burden upon its resources, often ranking in cost immedi- ately after such functions as education, police and fire protect-.on. Further, it has been estimated that perhaps between 75-80 percent of this solid waste system cost is due to storage, collection, and transportation, the remainder being attributable to disposal. Given an adequate accounting system, the mone- tary costs of a solid waste management system are much easier to compute than are the bene- fits produced and the nonmonetary cost in- curred. Thus, although a community may have an accurate estimate of what it is spending upon its system, it more often than not is' uncertain as to whether or not it is receiv- ing reasonable value in benefits returned, i.e., it has little or no idea of its system efficiency or "cost effectiveness." What is needed, then, is some measure of effectiveness or index for each of the system elements, storage, collection, and transportation. (NOTE: Land disposal and processing facilities such as incinerators, grinders, etc., are excluded from the oroposed scope of work as it is intended that they will be investigated • 20 ------- EROS/ROAP I.D.: 02AAE Task 06 (contd.): elsewhere at a later date. Transfer station operations, however, as they form part of a solid waste transportation system, are not so excluded.-) One may visualize a model relating a measure of effectiveness for solid waste collection, for example, itself some function of variables such as collection frequency, the intensity and duration of the noise involved to which citizens are exposed, the degree to which collection vehicles interfere with normal traffic flow, etc., to variables which af- fect collection effectiveness such as the topography of the community, the tyoe of solid waste system employed, climatic factors, housing type, population density, etc. (Anal- ogous models could be considered dealing with storage and transportation individually, and one involving all three elements simultaneous- ly: storage, collection, and transportation.) If such models could be determined, they could serve to identify significant controll- able variables as a prelude to introducing changes into the existing solid waste manage- ment system for the purpose of optimizing system effectiveness. Even without such models, however, the measures of effectiveness then- selves can be used directly in several ways: a) To allocate solid waste resources within the community; b) To monitor systeir effectiveness, to detect changes with time, and to identify problem areas; c) To facilitate comparisons among communities of relative system effectiveness; d) To select, evaluate, and regulate private collectors; 21 ------- EROS/ROAP I.D.: 02AAE Task 06 (contd.): e) To evaluate special programs. In order then to either evaluate or optimize a solid waste storage, collection, and trans' oortation system, the significant variables that reflect upon the performance of the system must be identified, quantified, and combined by some model to produce one or more measures of effectiveness. The purpose of the proposed contract, therefore, i's to develop effectiveness measures for the solid waste management functions of storage, col- lection, and transportation, and for the solid waste management system (exclusive of disposal) as a whole. Tasks 07-11 : NFTY 22 ------- EROS/ROAP I.D. EROS/ROAP TITLE ROAP APPROACH Task 01 Task 02 Task 03 Task 04 05ABZ "Field Testing and Analysis of Prepared Solid Waste as a Fuel in a Variety of Power and Heating Boilers" Based on the results of ongoing work, additional grants and contracts will be solicited to utilize solid waste as a fuel. The initial work will concern itself with the preparation of the waste for combustion, the second phase will be an evaluation of the combustion, characteristics of the pre- pared refuse by actual field tests in various types of boilers. 6T (Handled through OPC, NERC-Cincinnati.) To survey existing he.at generation plants for selection as potential field test sites. To evaluate prepared solid waste as a fuel. Develop field test program including definT- tion of prepared solid waste type, condition, etc.The objective of this work is to better utilize solid waste as a supplementary fuel in fossil fuel fired boilers. The initial work will consist of a survey, potential boiler test sites, and to identify any orob- lems of testing or modification of the boiler to accept solid waste as part of the fuel. The work will also include a test plan to be used as a guide in computing the second and third years' work. To conduct field resting of selected heat g e7Te ra t ion plants to '"recover" heat from pre- pared solid waste as a fuel Dependent on field tests the output from Task No. 03, will be conducted on the most promising sites described during the earlier work. The tests will provide specifications or criteria for burning solid waste in the different types of boilers. The results will be drawn to- gether and the best system for utilizing solid waste as a supplementary fuel will be designated. If successful, we will open up 23 ------- EROS/ROAP I.D.: 05ABZ Task 04 (contd.): an entirely new area of solid waste management that meets the needs of waste processors, resource recovery, and lessens the demand for fossil fuel. 24 ------- EROS/ROAPI.D. : 06 AKO EROS/ROAP TITLE: "Stimulation of Private Industry to Improve Resource Recovery Technology" ROAP APPROACH 1) Determine quality specifications necessary for acceptance of secondary materials by primary producers and develop standardized testing pro- cedures. To evaluate quality of materials; 2) identify manufacturing, processing, and recycling technological problems that are inhibiting use of recovered materials, and 3) develop case studies for more important problems. Task 01 GT Task 02 To determine the specifications for imput required by manufactures for recovered materials. The objective is to formulate a set of descriptive specifications for paper, glass, ferrous, and nonferrous metals recovered from mixed municipal refuse. An evaluation procedure will be develooed to determine the usefulness of the developed specifications to professional, trade, and private organizations. Meaningful specifications for materials recovered from refuse would provide criteria to aid product and process quality control for resource recovery systems. Task 03 To develop a standardized testing procedure for recovered materials. The objective of th-is t^l is to develop statistical sampling plans by which the solid waste product specifications develooed in similar work will be monitored. This means sampling and test procedures to monitor each unit operation in a resource recovery processing facility as well as sampling plans for the products separated from municipal waste. In addition, the procedures necessary for testing and establishing the final specification must be chosen. The cost effectiveness of the entire sampling and test procedure is to be 25 ------- analyzed. Since any production oriented plant requires quality control measures for effective operation, a successful high volume refuse separation and recovery plant will require these same control devices. Task 04 : To determine the role of transportation in resource recovery.The task objective is to provide an indepth analysis of the effects of transportation on the costs and operations of salvage firms. Specific aims are (1) to quantify the actual transportation costs (inbound and outbound) as a percentage of firm sales and costs of goods sold, (2) to identify the freight rate considerations in purchasing and pricing oolicies, (3) to define the constraints on increased recycling that trans- portation costs place on salvage firms, and (') to compare transportation costs for secondary materials with virgin materials for similar situa- tions for a specific area. Phase I consists of data collection to characterize the operation of firms and identify internal and external factors affecting transportation considerations in the salvage industry. Phase II will include an analysis of the critical factors and determine the sensitivity of the transportation parameter on operations of salvage firms. Task 05-06 : To identify the most important technological problems inhibiting the increased use by manufactures of recovered materials. To develop extensive case studies of four of these problems areas so identified. The objective is to identify those areas of resource recovery where techno!oqy could be improved to yield higher quality products from secondary materials. Presently, material recovered from municipal refuse is contaminated and, thus, often objectionable to industries in- volved in secondary materials processing. After identifying areas where technology can be improved, 26 ------- selected ones will be investigated to determine the methods needed for upgrading materials re- covered from municipal refuse. 'Upgrading the quality of the materials recovered from municipal refuse would appreciably improve the poor economics currently associated with most resource recovery schemes, Since the slow emergence of resource recovery schemes has been blamed on poor economics, successful completion of this work would help to • speed the establishment of resource recovery systems. Task 07 : NFTY 27 ------- EROS/ROAP I.D. : 06ALR EROS/ROAP TITLE: ROAP APPROACH Task 01 Task 02 Development of Techniques for the Characterization, Treatment and Disposal of Hazardous Waste Materials, Including Pesticides." Develop techniques for the characterization, treatment, and disposal of selected hazardous waste materials that are not presently being disposed of properly. Handling and disposal systems that are presently being used successfully for some hazardous waste materials will be applied to the materials with similar properties among the aforementioned selected group. Laboratory and pilot scale investigations will be carried out on others on the list. The selected materials include, but are not linited to; industrial chemical wastes, pathogenic wastes, and a wide variety of pesticides and pesticide containers. Disposal will include techniques for controlling the collection of these materials. GT FPY Task 03 Task 04 Recommended methods for disposal of hazardous wastes. Based upon the findings of the hazardous waste survey (fi '72 ROAP, Task 02, Contract No. 68-03-0032), the contractor is to recommend acceptable methods for the disposal of the listed hazardous wastes. Presently being determined in the effectiveness of current hazard- ous waste disposal practices, and recommendations involving other acceptable techniques and conducting research to modify or develop other handling and disposal techniques will be made. Through these investigations it is anticipated that adequate methods for disposal of specific hazardous materials will be described. Attitudinal research on disposal of hazardous wastes. This research involves attitudinal research, the results of which will be used to develop a public awareness pro- gram for the dissemination of information on hazardous wastes, to evaluate the phychological effects and the sociological impact of a system of regional sites to properly handle these wastes. It is anticipated that this research effort will alleviate objections and opposition to specific sv-:es and will generate public support for a national disposal site system. 28 ------- Task 05 : Non-industrial toxic and hazardous wastes. Prior research (FY '72 ROAP, Task 02), because of the broadness and complexity, did not include municipal waste streams as a source of hazardous waste. This task will determine the types and quantities of hazardous waste in municipal streams. It is antici- pated that this research effort will be a significant addendum to the overall hazardous waste program. It will provide a basis for deciding whether hazardous wastes in municipal streams should be considered for disposal at national disposal sites or some other collection and disposal system. Task 06 : Toxicological studies. Many of the materials listed in the surveys and for which recommended methods of disposal have been generated will lack adequate information describing their toxicity. Since the rating systems developed for the materials and the disposal techniques are primarily based upon toxicity, it is necessary to conduct toxicclogical studies for those materials for which this irformation is lacking. • Interagency agreements with DOD will be used to collect dermal, respiratory, and ingestion toxicity data on the materials in question. It is anticipated that the information gained from this study will make the list of hazardous wastes more comprehensive and will supply a sound basis for establishing the adequacy of the recommended disposal methods. Task 07 : Pesticide and pesticide container disposal. In addi- tion to the demands of P.L. 91-512, Section 212, the pending Federal Insecticice, Fungicide and Rodenticide Act specifically charges the EPA Administrator as follows: "Section 19. Disposal and transportation The Administrator of the Environmental Protection Agency shall, after consultation with other interested Federal agencies, establish procedures and regulations for the disposal or storage of excess amounts of such pesticides. The Administrator would be also required to accept at convenient locations for safe disposal a pesti- cide the registration of which has been cancelled under section 6(c) if requested by the owner of the pesticide..." 29 ------- In view of this pending legislation which is very near passage, a definite need exists to award a contract or grant which will pull together informa- tion concerning pesticide disposal. It is anticipated that such an effort will indicate whether or not pesticides should be considered separately from the overall stream of hazardous wastes and what manage- ment system is necessary for their collection and disposal. 30 ------- EROS/ROAP I.D. : EROS/ROAP TITLE: ROAP APPROACH : Task 01 Task 02 09ABF "An Analyses of the Impact that Future National Behavior will have on Resource Recovery Program Requirements." Forecast the future consumer spending and industrial production in the U.S. using dynamic economic techniques. Then develop a model to predict the make- up of the future solid waste stream using future consumer spending patterns and industrial production as input and determine the economic sectors that will be the major producers of solid waste. Identify the areas where additional source reduction and resource recovery research is needed. GY Forecast future consumer spending and industrial production, predict make-up of future solid wasFe ?tream. and determine the economic sectors tnat will be major producers of solid v.aste. Search literature, survey state-of-the-art, and review in ?tjtaTnm related work, horecast consumer spending ahd Industrial production up to i^9U include botn confidence and range. Develop a model to precncT Tuture make-up of solid waste stream using consumer "spending and industrial production as input. This task includes the development of a predictive model of household solid waste generation based upon consumer purchasing of specific product categories, the estimated lengths of useful lives of the products, and the material composition of the products. The task will identify and discuss any likely changes in technology or consumer products that might have an effect on future solid waste generation by households. Particular attention is to be paid to trends in the use of disposable items. Primary attention is to be given to municipal refuse rather than homogeneous industrial refuse since the municipal wastes seem to be the larger problem areas. The economic sectors mentioned in the task description refer to the various producers of materials that even- tually end up as municipal refuse rather than indus- trial producers of wastes, 31 ------- Task 03 : Forecast solid waste technology and management techniques (being implemented by ROAP Task No. 24ABV).This task to forecast the development and improvement of solid waste management technology was originally planned to be implemented under another ROAP that was cancelled. The project is still needed, however, to provide a complete picture of possible future solid waste problems. Therefore, some of the money in Task 02 will be reprogrammed to support Task 03. The task concerns technological forecasting relative to the solid waste management industry. The purpose of the work is to identify current solid waste collection, processing, and disposal problems that might be resolved by technological improvements and, identify problem areas that might better be resolved by affecting waste generation rates. Conceivably, solid waste management technology could be in a state of change that might enable it to handle many wastes in the future that are causing problems today (hazardous wastes, bulky .vastes, PVC, etc.). If this is the case, efforts to attack the generation of these wastes might better be spent elsewhere. This task is intended to provide evaluations of such situations, Task 04 : Identify areas where additional source reduction and resource recovery research is needed. Identify and rank future solid waste problem areas. Identify areas . where additional source reduction and resource recovery research is needed. Assign priorities. Program (PERT) the research programs proposed. This task is the "analysis section" of the ROAP with attention being given to assimilating all previous work and identifying those wastes that seem to present the greatest potential problems. The task will include in-depth discussion of the potential contribution of each of the sectors of the municipal solid waste stream to environmental problems. With an assessment of the potential effect of source reduction and resource recovery programs designed to lessen the effects. 32 ------- The results of the task will be extremely useful to those Agency policy makers responsible for solid waste programs to lessen environmental degradation. The results will resolve many of the controversies now surrounding the relative severity of solid waste problems and will identify those areas to which incen- tive programs should be addressed. Task 05 : Hold a conference at NERC-Cincinnati. This task is included to provide a means of publicizing the existence of the solid waste predictive capabilities developed under the ROAP and to provide a forum for discussing the findings of the combined tasks. 33 ------- EROS/ROAP I.D. : EROS/ROAP TITLE: ROAP APPROACH : Task 01 Task 02-03 Task 04 Task 05 09ADA "Wet Systems for Residential Refuse Collection." The economic/technical feasibility contract funded during FY-72 will detail specific research needs for development of the most promising wet collection alternatives. One such system will be developed to the point of pilot scale demonstration. GT FPY Technical/economic feasibility study of wet collection systems. This research covers a systems analysis to technically review and economically evaluate wet pipe- lines for residential solid waste collection and transport. The work is to complement the purely tech- nical study by Foster-Miller Associates by carrying out a rather detailed and computer-modelled study of toe economics involved. Items such as rising labor costs, construction of facilities, recycling oppor- tunities, and comparisons to existing and forecasted collection and transportation irethods are included. The results should be a complete and accurate report document representing the Environmental Protection Agency position on wet pipeline transport from an economic and social impact standpoint. NFTY 34 ------- EROS/ROAP I.D. : EROS/ROAP TITLE: ROAP APPROACH : 24ABV "Behavioral and Systems Studies Re Reduction of Solid Waste Loads" Develop systems approach which identifies key decision points in solid waste genera- tion systems; develop economic-behavioral models for the key decision points. Study particular decision points in detail to identify the types and levels of instruments' most effective in altering decisions and behavior. NOTE: Policy changes instituted by Mr. Fri resulted in drastic modifications of this ROAP. New tasks currently are being formulated. 35 ------- EROS/ROAP I.D. : 24 AIN EROS/ROAP TITLE: "Processes for Separation and Resource Recovery of Wastes and Municipal Refuse" ROAP APPROACH A combination of contracts, research grants, and in-house work will be conducted to evaluate approaches to recover municipal solid waste as material or energy. Processing methods for separating, upgrading, con- verting, and utilizing from municipal"refuse will be investigated. Task 01 GT Tasks 02-06 Task 06 To develop a solid waste reclamation pilot plant that functions through material coding and subsequent mechanical sorting. This task involves the develop- ment and evaluation of various automatic sensing, cod- ing, and separating devices for reclamation of munic- ipal solid waste. The devices consist of a vortex classifier to effect gravity separations; infrared, impact, conductivity, spectroscopic and magnetic sensors; coding and information systems in conjunction with the sensor systems. Based upon results of laboratory evaluations of selected devices, the aoal is to construct and evaluate a functioning pilot plant for the separation and reclamation of municipal solid waste. The plant may also have application for separation and reclamation of certain industrial solid wastes. 36 ------- Task 07 : To develop an infra red spectral sensor to facilitate solid waste material coding for subsequent separation. The task objective is to develoo and evaluate a sensor for the automatic identification of the various com- ponents present in municipal waste. The principle of the sensor is to identify materials based on reflected infrared radi- ation at a wavelength characteristic of each material. The task goal is to incorporate the sensor, with appropriate switching devices, into the refuse separation pilot plant being developed at MIT under Research Grant No. EP 00333 (Task No. 06). Task 08 : To study the mechanics o1' refuse size reduction for the purpose of commiriutor design specifi- cally for refuse size reduction.The objectives of tnis research are to obtain fundamental data on the size reduction of municipal solid waste and to provide a design of a machine specifically for the reduction of refuse. Engineering and math- ematical principles will be employed to describe the fundamental mechanisns involved. Existing equipment employed for solid wastes processinci are primarily devices designed for rock crushing and comminution of other brittle materials. This equipment has not exhibited any functional'degree of reliability when applied to solid wastes size reduction. Since reduction of solid waste has been extremely costly, successful completion of this re- search could aid in significantly reducing the cost - of solid waste processing. This could greatly effect the economics of various resource recovery schemes and other solid waste management techniques. Task 09 : To optimize pilot plant procedures for production of protein from cellulosic waste. The task objective is to optimize an existing pilot plant for the pro- duction of sinqle cell protein from cellulosic wastes. The pilot plant was designed to manage specialized solid wastes and not as an answer to the total municipal refuse problem. Homogeneous waste 37 ------- resulting from agricultural activities (e.g., straw, bagasse, sawdust, fruit and vegetables residues, etc.) can be processed into single cell protein for use as livestock feed. If process optimization proves economically feasible, the process will offer an attractive alternative to landfilling and incinerating this specialized type of solid wastes. Task 10 •' To fabricate single cell proteins from eelluloslc waste. Single ceil Pmt.Pin pro- duced from cellulosic waste has been proposed for use as animal feed. However, if large quantities of the protein are produced for animal feed, the conventional grain markets could be disrupted. Therefore, the objective of this research task is to develop expanded uses of the protein product. Potential pro- ducts to be investigated are as follows: (1) isolation of the protein in pure form for use as dietary protein for human consumption, (2) incorporate the protein into fibers for use with synthetic fibers in the textile in- dustry for improving drying properties, (3) evaluation of the potentials of developing biodegradable packaging materials and adhesives. Successful developments of alternatives uses would lead to higher valued products and the higher cost .benefits could make fermentation of selected cellulosic wastes a profitable resource recovery alternative to existing management methods of landfilling and incin- eration. Iask 11. : To develop pyrolytic methodology for conversion of wood wastes to uTeful products.The conversion of wood residues and cellulosic waste materials to useful products using thermal degradation pro- cedures are being investigated. Thermal degradation presently yields a random mixture of products. The task objective is to control the undersirable side reactions and determine the conditions and/or cata- lysts required for selective conversion of the wastes to a few products acceptable for industrial uses. 38 ------- Iask 12 : To investloate conversion of waste glass to form insulation, in this country m^o th=»n five million tons of glass are discarded annually in municipal waste. Only a small percent of the discarded glass is recycled into reusable containers since constraints for doing so are great. Because of color and impurities, virgin rather than recovered glass is usually used by the industry. Since technology is available for the recovery of glass from municipal waste streams, the ob- jective of this task is to develop foam glass insulation from waste glass and determine its market potential. The process being investi- gated has great potential as an inexpensive . method for converting waste glass into a valuable insulation product. Task 13 To study the formation of silicon carbide from nee hulls, in the formation of silicon carbTde from rice hulls, rssearch has shown that an iron oxide catalysts increases the yield of silicon carbide. The kinetics of the reaction and the parameters that effect the rate of-silicon carbide formation are being investigated. The products are unusually high surface area materials which are not available on an industrial basis, indicating that a market is available for the products. Successful task completion will provide a process to help alleviate e specialized solid waste problem. To explore the fundamental nature of pol.yblends that can be made from plastic wastes found in " refuse.The objective is to determine the physical characteristics of polyblends that can be made from the most common plastics found in refuse in the actual occurring proportions. Polyblends without additives have been studied and several publications are in various stages of preparation. Polyblends with additives which increase physical strength have been found and a study to optimize additive conditions and to de- termine their strengths is currently proposed as the third year effort. 39 ------- To evaluate separation and recovery techniques on a unit process basis at pilot plant scale'."" One task objective is to design, construct, and evaluates pilot plant to accomplish automated sorting of municipal refuse on a dry basis. Emphasis is on adapting existing equipment and processes to refuse sorting rather than the development of new equipment specifically for refuse. Equipment has been selected, procured, and will be installed on a unit basis. The second task objective is to design, construct, and evaluate a pilot plant to study the scale-up potential of various orocesses for the conversion of cellulosic wastes to useable products. Fermen- tation techniques, chemiccl conversion processes and other similar techniques will be investigated for processing specialized solid wastes. This limited technological development is a necessary approach currently being studied as a method to induce a greater degree o- resource recovery from municipal solid waste. Task 1t5-19 : To test combined recovery unit processes as recovery system configurations at pilot plant scale. To perform economic analyses of pilot plant recovery operations.Tb" design full sgale recovery systems through expansion of' pilot plant studies. To cevelop recommendations for full scale application'of recovery system configurations. Separation and recovery unit processes will be arranged in a number of test configurations to determine the most technically efficient system to accomplish dry refuse material extraction. Systems parameters will be established and quality control and safety provisions will be incorporated into the plant design. Economic analyses of the most attra:tive systems configur- tions will be performed. Recovered product values will be determined. Each unit operation in the recovery system will be required to pay for itself in the value of material recovered. Demonstration and full-scale recovery systems will be designed as a function of the previous technical and economic pilot plant studies. Full-scale systems will be costed both capitally and operationally. Following the design of full-scale recovery systems, 40 ------- alternative systems will be distinguished for each operating type solid waste management unit. flomographic systems relationships will be de- veloped for towns of various sizes, costs, taxes, etc. This apolication criteria will be published at the completion of the studies. Task 20 : To compare the feasibility of solid waste resource recovery by material extraction vs. recovery"!?"— aggregate material.The task objective is to determine whether it is most feasible, both technically and economically, to practice resource recovery through central station extraction or through usage of waste materials as an aggregate material. At the time (FY-74) when this work is executed, technical development studies of material extraction techniqjes will have been initiated. Also, studies of tne economic factors which affect the degree and nature of resource recovery from solid waste will have been undertaken. This con- tract study will determine the course of future research efforts in solid waste resource recovery. For example, direction of the study will be in the form of: It is most feasible to recover glass through extraction and sale or to utilize waste glass as part of a solid waste aggregate for con- struction materials or for road paving? 21 : To evaluate dry fiber recovery processes. Wood fiber in the form of wood and paper comprises a majority of solid waste. Much of this wood-based material is suitable for use in manufacturing building products. This proposed research task is aimed at determining the economics and engineer- ing feasibility of using a dry process to recover the fibers. The market potential will also be studied. A dry fiber recovery process has some significant benefits over conventional systems. The absence of a pulp slurry eliminates drainage problems, slime problems, and the stream pollution problems associated with secondary fiber recovery of wet process systems. ' 41 ------- Task 22 : To evaluate the technical and economic feasi- blllty of material coding at manufacture for refuse separation and reclamation at disposal point.The objective is to determine if it is feasible to "code" material at the manufacture to facilitate automated sorting of refuse materials at the disposal points. "Coding" could take the form of some infrared identi- fication of the material or utilization of conductivity and impact properties of materials as the coding "key". Materials could be coded on basic material identity (e.g., ferrous, non- ferrous, glass, paper, plastic). Materials could be further broken down by types: ferrous, no tin, ferrous with tin, etc. The coded materials would be sorted by a computer controlled central station machine that would identify the coded objects and activate a sorting mechanism. If feasible, this method of reclamation would elim- inate the highly costly size reduction step now required in separation operations and eliminate much of the "Rube Goldbergism" in the development of separation systems. The work will be a two stage effort: (1) technical feasibility and (2) economic feasibility. Task 23 : To study the feasibility of the development of new products from refuse. The task objective is to design a modular home employing solid waste as a building material aggregate. The waste will be sorted into a light and a heavy fraction. The light fraction will"be utilized in the production of internal wall panels and the heavy fraction will be as an aggregate in the concrete foundation material. This work will furnish a possible alter- native to extraction and sale of secondary materials as a method of resource recovery from mixed municipal wastes. 42 ------- Task 24 : To design a modular home from waste materials. The investigator is studying ways to upgrade auto scrap steel using various vacuum melting refinement techniques (arc melting, electron- beam melting, induction melting). Various elements .detrimental to steel's mechanical properties have higher vaoor pressure than iron. Once the prooer conditions of temper- ature and pressure are found on a laboratory scale, then the vacuum meltino system will be performed on a larger scale (several hundred pounds) and the commerical feasibility of the process determined. At the same time, electroslaq melting is beina applied to the same task. In electrbslag melting, the unwanted elements must remain in a slan or combination of slaas and allow the pure iron to solidify. This research could provide c process for increasing the market value of secondary steel. Task 25 : To study methods of metal!uroically upgrading automotive scrap steaK Techniques have been developed for incorporating ground scrao from old tires and rubber reclaimed from tires into asphalt or coal tar. The develooment of a blacktop driveway dress;ng utilizing this rubber is the objective of the study. Ex-oer- imental dressings incorporatinn various oer- centages of scrap rubber have been applied in a high density area of .1 selected parking lot. Observation and evaluations are in progress. Expected benefits are twofold: (1) utilization of discarded rubber tires and (2) the availa- bility of a safer and more durable blacktop dressing. 43 ------- EROS/ROAP I.D. : 24AIO EROS/ROAP TITLE: ROAP APPROACH Task 01 Task 02-010 Task Oil "Development of an Incinerator Test Facility for Evaluation of Operating Parameters, Emissions, and Construction." By employing a combination of Research Grants, Contracts, and In-house work, the necessary knowledge on operating parameters, emissions, and materials that are associated with the thermal degradation of municipal solid waste will be obtained and developed. GT FPY Experimental and theoretical program to develop criteria for the design and com-.rol of municipal incinerators. The objective of this research is to establish the design and control criteria essential for the efficient operation'of -Incinerators. The effect that variables, such as refuse composition (particle size, density, moisture content) and the amount and temperature of unden'ire air, have on the burning rate will be investigated. The development of control equipment criteria will be studied in conjunction with the degree of burnout observed in the fuel bed. An example of this would be control of underfire air as the refuse "ravels along the grate. As the degree of burnou" is increased, the amount of underfire air would be decreased. One of the rate controlling steps in combustion is the pyrolysis of the organic fraction and, therefore, a parallel study in pyrolysis wil'. be conducted to obtain information necessary for modeling the conditions in the fuel bed. Successful completion of this task will advance the state-of-the-art of incinerator design by further defining the combustion occurances that take place i.n the fuel bed. In addition, the data necessary for the development of control equipment will also be generated. 44 ------- Task 012 : To conduct an overfire air mixing study to reduce combustible emissions in municipal incinerators. The task objective is to conduct an overfire air mixing study to reduce combustible emissions in municipal incinerators. This work resulted from an earlier study that Arthur D. Little conducted for the Office of Air Programs. Their study showed that combustible pollutants could be theoretically generated from the fuel bad and proposed the addi- tion of jets in the secondary chamber to increase turbulence, thus prolong residence time and complete the combustion of the unburned fraction of pollutants. The plan calls for determining the combustible frac- tion of pollutants during normal operating conditions. This will be followed by the inscallation and opera- tion of jets in the secondary chamber. The difference in the concentration of combustible pollutants will be due to the additional turbulence created by the jets and, possibly, a mechanism to decrease the amount of pollutants emitted from municipal incinerators will result. Successful completion of this task will demonstrate another control technique that could be employed to help existing and new municipal incinerators bring combustible emissions under control. Task 013 : To procure a pilot scale incinerator that will stimulate conditions in municipal incinerators. . The task objective is to procure a pilot scale incin- erator that will simulate conditions in municipal incinerators. The incinerator will be used to study the emissions from municipal incinerators and their relation to the operating parameters. A contract was awarded to furnish the Thermal Degradation Project with an incinerator that would simulate municipal conditions. Task 014 : Testing capability to investigate the operating parameters associated with the incineration of municipal solid waste. The task objective is to obtain the testing capability to investigate the operating parameters associated with the incineration of solid waste. The Thermal Degradation Project was seriously handicapped by the lack of manpower necessary 45 ------- to accomplish the goals of the in-house research. The area of sampling and data collection was the most critical. Therefore, this aspect of the work was contracted to an outside group. We purchased 2000 man-hours of an existing Air Programs' contract and only have to contact them to schedule the necessary work. The main emphasis will be on the collection of particulate samples. Task 015 : To study the corrosion problems and relation of the corrosion rate to the combustion conditions. The task objective is to study the corrosion problems and relation of the corrosion rate to the combustion conditions. Earlier work in this area revolved around the corrosion problems experienced by both combustion chambers and wet air pollution control devices. This work resulted in a wealth of metallur- gical data as well as a proposed mechanism for the corrosion of metal parts of an incinerator. The present study is applying this work to the more specific problem of suspected corrosion agents and their concentration. The feed material into a municipal size unit was determined as well as the resulting corrosion. Next varying amounts of chloride was added in the form of PVC plastic and the change in the corrosion rate was noted; the difference being due to chloride and plastic addition. Additional tests are scheduled with the amount of chloride added being varied. This should show a dependence of the corrosion rate on chloride and give incinerator operators additional information on the incineration of chloride containing plastics. This research should better define the problems of incinerating plastics. Task 016 : To determine the technical and economic feasibility of using molten salt pyrolysis technology for pyrolyzing solid waste. The task objective is to determine the technical and economic feasibility of using molten salt pyrolysis technology for pyrolyzing solid waste. There are numerous ways to upgrade incinerators. One way is to find another process that will do the same job only better. A candidate system to evaluate is molten salt. We commissioned a technical and economic feasibility study to provide 46 ------- us information about the economics of the system and what is needed to make it technically workable. We are interested in composition, degree of contamina- tion, refuse preparation, ash removal, and methods of stoking refuse into the reactor. Work of this nature is needed to determine if molten salts are going be an effective tool to use in solid waste management. Task 017 : To establish relationships between the scrubber water effluent and the corresponding stack conditions for a given input into the scrubber. The task objective is to establish the relationships between the scrubber water effluent and the corresponding stack conditions for a given input into the scrubber. The research will determine the efficiency of the scrubber at various operating conditions. If done properly, this is impor- tant because it will eliminate one sample train and cne sampling team during the- incinerator test program. Jf the efficiency of the scrubber is known and we sample furnace emissions ahead of the scrubber, we can accurately determine the concentration of various pollutants in the stack without actually sampling. Task 018 : 1b establish the relationships between the operating parameters of the incinerator and the re-suiting particulate emissions. The task objective is to establish the relationships between the operating parameters of the incinerator and the resulting ^articulate emissions. This type of study is the heart of the in-house program. In attempting to -.mprove incinerator practices, we found very little v/ork had been done on correlating the operating parameters of the incinerator with the resulting t-missions. Our study will investigate the emission (if particulates as a function of underfire air ciistribution, overfire air distribution, temperature, turning rate, and the composition of refuse. In all cases we will attempt to close the energy and material balances as well as establish the relationships between emissions and operating parameters. Successful comple- tion of this task will allow the optimization of incineration systems to achieve good combustion with minimal air pollution. 47 ------- Task 019 : To establish the relationships between the gaseous emissions and the operating parameters. The task objective is to establish the relationships between gaseous emissions and the operating parameters. If possible, Task No. 19 will be conducted concurrently with Task No. 18 and will be related to the same parameters as described in Task No. 18. Task 020 : To establish the relationships between the waterborne effluent and the operating parameters. The task objective is to establish the relationships between the waterborne effluent and the operating parameters. If possible, Task No. 20 will be completed concurrently with Task No. 18 and related to the same parameters as described in Task No. 18. 48 ------- |