REPORTi
    EVALUATION OF PROCESS FUGITIVE EMISSIONS IN THE
        MAJOR NON-ATTAINMENT AREAS OF REGION V
                                    Solutions for
                                       energy,
                                     environment
                                    & technology
                              PACIFIC ENVIRONMENTAL
                                   SERVICES, INC.

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                  FINAL REPORT
          EPA Contract No. 68-01-6319
             Task Assignment No. 24
EVALUATION OF PROCESS FUGITIVE EMISSIONS IN THE
     MAJOR NON-ATTAINMENT AREAS OF REGION V

                    VOLUME I
         Gary Victorine - Task Manager
         Douglas Cook - Project Manager
     Vinod Bhatia - Principal  Investigator
                   March 1983
                 Prepared  for:

             Air Compliance Branch
            Air Management Division
               U.S.  EPA, Region  V
           230  South Dearborn Street
            Chicago, Illinois  60604
                  Prepared  by:

      Pacific  Environmental Services,  Inc.
          Midwest  Operations Division
              465  Fullerton Avenue
           Elmhurst,  Illinois  60126

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                                   DISCLAIMER

This Final Report 1s being furnished to the U.S. Environmental Protection
Agency by Pacific Environmental Services, Inc., Midwest Operations Division,
465 Fullerton Avenue, Elmhurst, Illinois  60126, in fulfillment of Task Order
No. 24, Contract No. 68-01-6319.  The opinions, findings, and conclusions
expressed are those of the authors and not necessarily those of the U.S.
Environmental Protection Agency or of cooperating agencies.  Mention of
company or product names is not to be considered as an endorsement by the U.S.
Environmental Protection Agency.

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                               EXECUTIVE SUMMARY

     This report is the result of a limited scope study of particulate
"process fugitive emissions" from industrial sources located in the major
total suspended particulate (TSP) non-attainment areas within the six states
of Region V of the United States Environmental Protection Agency (U.S. EPA).
For the purpose of this report, an industrial source is defined as a source
which has the potential to emit particulate emissions greater than 25 tons per
year.  In addition, a "major industrial source" is defined as a source that
has controlled emissions greater than 50 tons per year.
     In this document, "process fugitive emissions" are narrowly defined to
include only particulate emissions from industrial operations that escape to
the atmosphere without passing through a primary exhaust system (such as a
stack or flue) or through an emission control system.  This definition can
include emissions from manufacturing operations; loading, unloading, and
transporting of materials; storage piles; and other industrial processes where
particulates escape to the atmosphere, including emissions from those sources
which are operated out-of-doors, such as coke pushing operation at coke ovens,
rock crushing operation at quarries, and asphalt concrete plants.  Process
fugitive emissions may also result from poor maintenance of process equipment
and from environmentally careless process operations.  It does not include
dust arising from travel on unpaved roads, wind action on open fields, or
agricultural activities.
     This study revealed that approximately 184,880 to 337,015 tons per year
of potential process fugitive emissions may be generated by operations at
major industrial sources located in the counties comprising the major
non-attainment areas in the Region V states.  These estimated process fugitive
emissions are equal to approximately 77 to  141 percent of the total controlled
particulate emissions  (238,461 tons) from inventoried point sources located in
the same area.  However, it is estimated that typically 199,664 tons per year
of process fugitive emissions (about 84% of point source emissions) are
emitted from these same sources.  The single largest source of process
fugitive emissions (about 18,453 tons or 9.24 percent of the total) is
                                    ii

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secondary crushing and screening operations at stone quarry facilities.  The
five additional processes with the greatest process fugitive emissions in
Region V, and their associated emissions, in descending order, are:
     2.  Grain Terminal/elevator operations
     3.  Iron production:  Iron ore handling and transfer
     4.  Grain process:  Grain handling
     5.  Primary aluminum:  Material handling
     6.  Lime Manufacturing:  Total
                                                          13,770
                                                          11,192
                                                          9,303
                                                          8,326
                                                          8,314
     These six types of processes contribute approximately 34.7 percent of the
total process fugitive emissions of the region (as described below).
     The regional process fugitive emissions total comprises state and
non-attainment county subtotals (in tons per year) as follows:
                                                        NON-ATTAINMENT
  STATE
Illinois:
Indiana:
Michigan:
Minnesota:
Ohio:
  COUNTY

Cook County


Marion County
Porter County
VIgo County

Wayne County
Dakota County
Hennepin County
Ramsey County
Washington County
St. Louis County

Belmont County
Cuyahoga County
Hamilton County
                        COUNTY
NON-ATTAINMENT AREA    SUBTOTAL
                                    Chicago Metropolitan
                                    Area
                                    Indianapolis Area
                                    Northwestern Indiana
                                    Terre Haute Area
                                    Detroit Metropolitan
                                    Area
Minneapolls-St. Paul
Metropolitan Area

City of Duluth

Eastern Portion
Cleveland Area
Cincinnati Area
                       75,366


                        5,291
                        8,823
                        4,334

                       29,638
   708
 6,623
 5,963
 3,435
17,035

   229
 1,063
 3,128
              NON-ATTAINMENT
             AREA SUB-TOTALS
                BY STATE
                 75,366
                 18,448
                 29,638
                                                               33,764
38,363
                                   iii

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             Jefferson County       Eastern Portion         1,736
                                    (SteubenvUle Area)
             Lake County            Western Portion         1,651
             Lucas County           Toledo Area            10,356
             Monroe County          Northeastern Portion   10,640
Wisconsin:                                                                   4»083
             Milwaukee County       City of Milwaukee       4,083

Total:                                                                     199.664
Region V Major Non-Attainment Areas
    In addition to the typical proces fugitive emissions tabulated above, an
additional study was performed in cooperation with the Minnesota Pollution Control
Agency (MPCA) to evaluate the process fugitive emissions from sand and gravel sources
located in the Minneapolis-St. Paul metropolitan area.  This additional effort wwas
necessary because no sand and gravel sources were included in the MPCA point source
inventory and thus were not included in the totals above.  The results of this study
were as follows:
                                       TYPICAL PROCESS FUGITIVE EMISSIONS
                                            SAND AND GRAVEL SOURCES
          COUNTY                                  (tons/year)	
        Dakota County
        Hennepin County                                   10
        Ramsey County                                    117
        Washington County                              1,987
          Total                                        2,114
    When  these results are added  to  the previusly detailed totals, the final results
are:
                                                        NON-ATTAINMENT   NON-ATTAINMENT
                                                            COUNTYAREA SUB-TOTALS
  STATE        COUNTY                NON-ATTAINMENT AREA    SUBTOTAL        BY STATE
Minnesota                                                                   35,838
             Dakota County                                     708
             Hennepin County         Minneapolis - St. Paul   6,633
             Ramsey County           Metropolitan Area        6,080
             Washington County                               5,422
             St. Louis County                               17,035

Total:                                                                     201,758
       V  Ma •?«»• Mon-flt1 fa inmanf

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                               TABLE OF CONTENTS

Section                                                                    Page
1.0  INTRODUCTION	    1-1
     1.1  Background	    1-1
     1.2  "Process Fugitive Emissions"  	    1-2
     1.3  Technical Approach  	    1-3
     1.4  Geographical Areas Evaluated  	    1-4
2.0  METHODOLOGY	    2-1
     2.1  Identification of the Status of Process Fugitive Emission
          Inventories by State  	    2-1
          2.1.1  Illinois	    2-3
          2.1.2  Indiana	    2-3
          2.1.3  Michigan	    2-4
          2.1.4  Minnesota	    2-4
          2.1.5  Ohio	    2-5
          2.1.6  Wisconsin	    2-5
     2.2  Further Evaluation of Existing Process Fugitive Emission  .  .
          Inventories	    2-6
     2.3  Identification of Process Fugitive Emission Sources 	    2-6
     2.4  Confirmation of the Facilities'  Process Rate(s) 	    2-7
     2.5  Update of the Best Available Process Fugitive Emission Factors    2-9
     2.6  Calculation of the Process Fugitive Emission Rate{s)   ....    2-10
     2.7  Software	    2-12
3.0  RESULTS AND DISCUSSION     	    3-1
     3.1  U.S. EPA, Region Y	    3-1
     3.2  Illinois	    3-8
     3.3  Indiana	    3-9
     3.4  Michigan	    3-10
     3.5  Minnesota	    3-11
     3.6  Ohio	    3-14
     3.7  Wisconsin	    3-15

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4.0
5.0
6.0
CONCLUSIONS AND RECOMMENDATIONS
4.1  Conclusions 	
4.2  Grain Handling  	
4.3  Quarrying Activities  . . ,
4.4  Iron Production 	
4.5  Material Handling 	
BIBLIOGRAPHY
GLOSSARY   .
4-7
4-1
4-3
4-4
4-5
4-6
5-1
6-1
APPENDIX A  INDUSTRIAL PROCESS FUGITIVE EMISSION FACTORS
APPENDIX B  SUMMARY OF ILLINOIS STATE PROCESS FUGITIVE EMISSION INVENTORY
APPENDIX C  SUMMARY OF INDIANA STATE PROCESS FUGITIVE EMISSION INVENTORY
APPENDIX D  SUMMARY OF MICHIGAN STATE PROCESS FUGITIVE EMISSION INVENTORY
APPENDIX E  SUMMARY OF MINNESOTA STATE PROCESS FUGITIVE EMISSION INVENTORY
APPENDIX F  SUMMARY OF OHIO STATE PROCESS FUGITIVE EMISSION INVENTORY
APPENDIX G  SUMMARY OF WISCONSIN STATE PROCESS FUGITIVE EMISSION INVENTORY
                                   v1

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                                 LIST OF TABLES
Table                                                                      Page

2-1  Percent Control Efficiencies Considered in the Overall Calculations   2-11
2-2  Example of Basic Facility Data Output  	    2-13
2-3  Example of Process Fugitive Emissions by State and County  .          2-14
2-4  Example of Process Fugitive Emissions by Process by State  .          2-15
2-5  Example of Process Fugitive Emissions by Process by County .          2-16
2-6  Example of Process Fugitive Emissions by SIC Code by State .          2-17
2-7  Example of Process Fugitive Emissions by SIC Code by County           2-18
3-1  Particulate Point Source Emissions by State (Total) and Major
     Non-attainment Area  	    3-2
3-2  Process Fugitive Emissions by State (Total) and Major Non-Attainment
     Area	    3-3
3-3  Summary of Total Process Fugitive Emissions by State 	    3-5
3-4  U.S. EPA, Region V Total Process Fugitive Emissions by Process Type   3-6
3-5  U.S. EPA, Region V Total Process Fugitive Emissions by SIC ....    3-7
4-1  Contribution of Various Processes in Descending Order  	    4-2
Figure
                                LIST OF FIGURES
Page
1-1  Major Non-Attainment Areas Studied in State of Illinois  	  1-6
1-2  Major Non-Attainment Areas Studied in State of Indiana 	  1-7
1-3  Major Non-Attainment Areas Studied in State of Michigan  	  1-8
1-4  Major Non-Attainment Areas Studied in State of Minnesota	1-9
1-5  Major Non-Attainment Areas Studied in State of Ohio  	  1-10
1-6  Major Non-Attainment Areas Studied in State of Wisconsin 	  1-11
2-1  Project Methodology  	2-2
2-2  Telephone Conversation Record  	2-8
                                    vii

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                               1.0  INTRODUCTION

1.1  BACKGROUND
     The Clean Air Act Amendments of 1977 reaffirmed the commitment that
Congress had made toward the goal of reducing nationwide air pollution origi-
nally established in the 1970 Clean Air Act (CAA) legislation.  The 1977
amendments provided a strong mandate to the regulatory agencies and affected
sections of the public to continue the fight to clean up and protect our
nation's air resources.  The CAA Amendments further reaffirmed the goal of
attainment of the National Ambient Air Quality Standards (NAAQS) and the
prevention of significant air quality deterioration.
     The particulate emission control strategies developed as part of the
original State Implementation Plans (SIPs) prepared in response to the Clean
Air Act of 1970 (which were revised to meet the goals of the 1977 law)
included analyses of the contribution of the conventional industrial point and
area sources without much consideration of other less conventional sources of
particulate emissions to the atmosphere.  Regulations have been traditionally
directed primarily at limiting the opacity and mass loading of stack emissions
from incinerators, fossil fuel-fired boilers, and major process industries and
industrial operations.  However, widespread failure to attain the NAAQS for
particulate matter in many urban areas has resulted in reexamination of the
nature of the particulate problems encountered.
     Recent studies indicate that traditional stack-oriented control strate-
gies for particulate matter are sometimes insufficient by themselves to
achieve the air quality goals of the Clean Air Act.  Thus, federal, state and
local air pollution control agencies have begun to examine other possible
sources of emissions that have not been taken into prior consideration.  One
of these sources  is "process fugitive emissions" (see Section 1.2 below for
definition).  Some analyses have Indicated that process fugitive emissions may
often have a greater effect on air quality in the immediate vicinity of an
industrial source than do stack emissions.  Stack emissions are released above
ground level, generally with a significant upward velocity that aids disper-
sion and dilution before the emissions reach a ground level receptor.
                                    1-1

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However, most  "process fugitive emissions", by their very nature, occur at or
near ground  level  and remain  there, where the potential  localized impact  on
population exposure  is likely to be higherJ
     The associated  impacts of "process fugitive emissions" are expected  to be
a major consideration in the  development of future SIPs  for those areas which
are currently  not  attaining the NAAQS for particulate matter.

1.2  "PROCESS  FUGITIVE EMISSIONS"
     There is  no universally  accepted definition of "process fugitive emis-
sions."  Some  agency definitions tend to combine process fugitive emissions,
which are emissions  from industrial operations, with fugitive dust, which is
generally related  to natural  or anthropogenic dusts.
     The term  "process fugitive emissions", as used in this report, includes
particulate emissions from industrial operations that escape to the atmosphere
without passing through a primary exhaust system (such as a stack or flue) or
through a control  system.2  This includes emissions from manufacturing
operations; loading, unloading, and transporting of materials; storage piles;
and other industrial processes where particulates escape to the atmosphere,
including emissions  from those sources which are operated out of doors, such
as coke ovens, rock  crushing  operations at quarries, and sand-blasting
operations.  Process fugitive emissions may also result from poor maintenance
of process equipment and from environmentally careless process operations.
For example, process fugitive emissions can result from  leakage around coke
oven doors when such doors cannot be properly sealed due to excessive warpage.
     As distinguished from process fugitive emissions, "fugitive dust"
includes natural dust, agricultural dust,  and particulate generated from other
non-industrial activities (e.g., unpaved roads, commercial construction sites,
etc.).  Because both process fugitive emissions and fugitive dust are not
     ^Technical Guidance for Control of Industrial Process Fugitive
Particulate Emissions. EPA/450/3-77-010, U.S. EPA. Office of Air Quality and
Planning Standards IRTP, North Carolina, March 1977).
     2F. R. Venditti, J. A. Armstrong, and Mr. Durham, Symposium on the
Utilization of Particulate Technology - Volume 4 - Fugitive Dusts and Sampling
Analysis, and Characterization of Aerosols, EPA 600/7-79-044d, (February 1979).

                                   1-2

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emitted from a definable point, they cannot be easily measured by conventional
techniques.  Therefore, the quantity of emissions and subsequent impacts on
air quality are extremely difficult to estimate.  Hence, there exists a need
for a consistent and traceable emission inventory methodology (see Section
2.0).
     This definition of "process fugitive emissions" used 1n this report is
consistent with the general definition utilized by U.S. EPA.  For example,
U.S. EPA defines "Industrial Process Fugitive Partlculate Emissions" as
"particulate matter which escapes from a defined process flow stream due to
leakage, materials charging/handling, Inadequate operational control, lack of
reasonably available control technology, transfer or storage."1

1.3  TECHNICAL APPROACH
     In order to assist the U.S. Environmental Protection Agency, Region V and
the individual states within Region V in evaluating the importance and magni-
tude of process fugitive emissions and the enforceability of regulations in
Region V states concerning process fugitive emissions, Pacific Environmental
Services, Inc. (PES) was contracted to provide technical expertise and assis-
tance.  This study addresses process fugitive emissions from industrial
sources in the major non-attainment areas of Region V  (as defined by U.S.
EPA).  The results are expected to be useful to the U.S. EPA, Region V In
enforcement prioritization, review of state and local emission inventories,
and verification of submittals 1n future SIP development.
     PES established the following eight major sub-tasks in the performance of
this project:
     1)   Identify the status of process fugitive emission  inventories 1n
          Region V.
     2)   Obtain state industrial point source emission inventory lists for
          the non-attainment areas involved.
     3)   Update the best available process fugitive emission factors via
          literature review (and add new emission factors as necessary).
     4)   Screen and "quality assure" the Individual state  industrial point
          source emission inventory for the affected sources of Interest.
      IVenditti, Armstrong, and Durham, op. cit.
                                    1-3

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     5)   Quality assure the state and local  process fugitive emission
          inventories (where they exist at the present time).
     6)   Confirm the affected facilities' process rate(s) by phone or via
          correspondence.
     7)   Calculate the Industrial process fugitive emissions.
     8)   Prepare and submit a comprehensive  report listing process fugitive
          emission inventories 1n Region V, summarized and tabulated in
          several subcategories.
     All data in this report are based on calendar year 1981.
     In addition, a more specialized study was performed in cooperation with
the Minnesota Pollution Control Agency (MPCA) to evaluate process fugitive
emissions from sand and gravel operations in  the major non-attainment areas of
Minnesota.  This was necessary since the MPCA point source inventory used as
the basis for the methodology described above did not include sand and gravel
sources.  The study methodology, implementation and results were described 1n
detail in a report to U.S. EPA and MPCA dated December 10, 1982.
1.4  GEOGRAPHICAL AREAS EVALUATED
     The initial definition of the non-
respective counties) were developed by
   STATE
Illinois:
Indiana:
Michigan:
Minnesota:
Ohio:
      COUNTY
A. Cook County
B. Marion County
C. Porter County
D. Vigo County
E. Wayne County
F. Dakota County
G. Hennepin County
H. Ramsey County
I. Washington County
J. St. Louis County
K. Belmont County
L. Cuyahoga County
M. Hamilton County
N. Jefferson County
•attainment areas  of concern  (and  their
 U.S. EPA and  are  as follows:
        NON-ATTAINMENT  AREA
    Chicago Metropolitan Area
    Indianapolis  Area
    Northwestern  Indiana
    Terre Haute Area
    Detroit Metropolitan Area

    Minneapolis-St. Paul
    Metropolitan  Area

    City of Duluth
    Eastern Portion
    Cleveland Metropolitan Area
    Cincinnati Metropolitan  Area
    Eastern Portion
     (Steubenville Area)
                                    1-4

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                 0. Lake County            Western Portion
                 P  Lucas County           Toledo Metropolitan Area
                 Q. Monroe County          Northeastern Portion
Wisconsin:       R  Milwaukee County       Milwaukee Metropolitan Area
The total suspended participate (TSP) non-attainment areas studied for this
report are shown In Figures 1-1 through 1-6.
                                    1-5

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                                                ILLINOIS
Figure  1-1.  Major  Non-attainment Areas Studied in State of Illinois
                                    1 _C

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                                          INDIANA
1-?   M*inr Nnn-attainmpnt. Areas Studied  in State  of Indiana

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                                                 MICHIGAN
            c         x7 rt
            "^JU.  x'^rV
              5    V
Figure 1-3.  Major Non-Attainment Areas Studied in State of Michigan

                                 1-8

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                                        MINNESOTA
Figure 1-4.  Major Non-attainment Areas Studied  in State of Minnesota
                                1-9

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                                                         OHIO
Figure 1-5.  Major Non-attainment Areas  Studied in  State of Ohio
                                  1-10

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                                       WISCONSIN
Figure 1-6. Major Non-attainment Areas Studied in State of Wisconsin
                               1-11

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                                2.0  METHODOLOGY

     The methodology used in the preparation of this process fugitive emission
inventory was developed by PES (and approved by U.S. EPA, Region V) and was
based on actual annual process throughputs for each of the affected facilities
and the most up-to-date process fugitive emission factors available.  A
detailed description of this methodology is provided below and shown
graphically in Figure 2-1.

2.1  IDENTIFICATION OF THE STATUS OF PROCESS FUGITIVE EMISSION
     INVENTORIES BY STATE
     All states and many local/regional agencies in Region V were contacted to
determine the status of process fugitive emission inventories in their
respective total suspended particulate (TSP) non-attainment area(s).
Information on the type of data available, methodology used, assumptions
included, and the time frame of the process fugitive emission inventories were
requested for those areas which indicated that they had already completed
their inventories.  A copy of each completed inventory was requested.  In
order to avoid duplication of effort, each geographical area found to have
such an inventory would require only a quality assurance and consistency check
prior to inclusion of the data in the final report.
     Initial contacts with state and local agencies indicated that all
non-attainment areas in the states of Ohio and Wisconsin and two areas in
Indiana had completed process fugitive emission inventories and would only
require such a check.  However, after evaluating the states' industrial
process fugitive emissions inventories, it was discovered that they were, at
best, inconsistent.  The different definitions of process fugitive emissions
alluded to in Section 1.2 helped to create this inconsistency and resulted In
a decision by U.S. EPA that the studies obtained were not directly useful for
inclusion in this report.  Thus, a decision was made to develop the process
fugitive emission inventories "from scratch" for each of the states and all
non-attainment areas.  The decision was based on the lack of available
Inventories at the state and/or local level and the U.S. EPA's desire to have
consistent, traceable emission estimates.  A summary of the status of these
emission Inventories by each county and state 1s provided below.
                                    2-1

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                                         Identify  Status of  Process Fugitive  Emission
                                                     Inventories by State
                                                          Section 2.1
—T—
 Exists
                                                                            Does  Not
                                                                 Exist
               Obtain State/Local  Process
               Fugitive Emission  Inventory
                      Section  2.1
               Quality Assure/Check  Consistency
                of State/Local  Process  Fugitive
                     Emission  Inventories
                      Section  2.1
                            Jt.
                                                                 10
                                                              Obtain State Point Source
                                                              Emission Inventories for
                                                                Non-attainment Areas
                                                                    Section 2.3
                                                              Screen and Quality Assure the
                                                                Point Source Inventories
                                                                       Section 2.3
                    Confirm Facility  Process
                         Rates  for  1981
                          Section 2.2
ro
i
ro
Update State/Local  Process
Fugitive Emission Inventory
        Section 2.2
                                                    Update  "Best Available"
                                                      Emission  Factors
                                                        Section 2.5
                                                              Confirm Facility Process
                                                                   Rate for 1981
                                                                    Section 2.4
                                          Calculate the Industrial
                                         Process  Fugitive Emissions
                                                Section 2.6
                                                  Tabulate/Categorize  Process
                                                Fugitive Emissions  by  Facility,
                                           County, State, Region, Process  and  SIC Code
                                                          Section 2.7
                                                   Prepare Report With Data
                                               Figure 2-1.   Project Methodology

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2.1.1  ILLINOIS
     Illinois Environmental Protection Agency (IEPA) officials stated that the
State of Illinois has no separate industrial process fugitive emission inven-
tory per se, but this category is included as part of the IEPA computerized
point source inventory.  The IEPA point source inventory includes almost all
Industrial sources in the State, with the exception that storage piles with
potential emissions less than 50 tons/year are not included.  However, U.S.
EPA had indicated some dissatisfaction with the IEPA methodology some time
ago, at which time IEPA had done a mini-study in the St. Louis and Chicago
areas on those storage piles with potential emissions less than 50 ton/year.
At the end of the study, IEPA concluded that these sources did not
significantly contribute to the overall TSP emissions problem.  Thus, IEPA
decided that no further research would be conducted on the sources with
emissions less than the IEPA cutoff point.
     Since the industrial source cutoff point for inclusion in this study (per
U.S. EPA guidance) was 25 tons per year of uncontrolled emissions, U.S. EPA
felt that certain sources would be omitted if only the IEPA process fugitive
emission inventory was to be used.  To avoid such omissions, it was decided
that PES should perform the entire process fugitive emissions inventory for
the State of Illinois de novo.  The alternative of identifing only sources
excluded from the IEPA inventory, and thus supplementing the IEPA inventory
was considered to be a less cost effective approach.

2.1.2  INDIANA
     The Indiana State Board of Health (ISBH) was contacted to determine the
status of process fugitive emission inventories in the State of Indiana.  ISBH
Indicated that the state agency performs inventories only for those areas
which are not performing such inventories locally.  ISBH personnel further
commented that all of the areas under consideration for this study (i.e., the
primary non-attainment areas) perform their own inventories.  Thus, each of
the Individual counties were contacted to gather such information.
     Marlon County officials indicated that the agency annually sends ques-
tionnaires to what it considers to be the "major sources," the definition of
which Is different than the one employed by ISBH.  The Marion County agency

                                   2-3

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uses U.S. EPA approved emission factors; however, once again, these are not
approved by the ISBH.  For these reasons, Marlon County's emission totals
differ from the ISBH state-wide Inventory results (for Marlon County) by a
large margin.  Due to this difference, the Marion County personnel were
reluctant to release the information at that point in time.  Thus, a process
fugitive emission inventory for Marion County was unavailable.
     Appendix VI of the "Technical Support Document, Vigo County Total
Suspended Particulates State Implementation Plan Strategy to Show Secondary
Attainment with National Ambient Air Quality Standards" was obtained from the
Vigo County Air Pollution Control Department.  The report contained detailed
information and emission calculations on what is considered (for purposes of
this report) as fugitive emissions (i.e., dust).  However, no relevant
information was available on industrial process fugitive emissions.
     In addition, no data was available for Porter County.  Based on the lack
of available and consistent data, a decision was made to develop a process
fugitive emission inventory for the three counties in Indiana as part of the
overall study effort.

2.1.3  MICHIGAN
     The Michigan Department of Natural Resources did not have a comprehensive
process fugitive emission inventory at the time of this study.  An extensive
effort was underway  in Detroit and generally consists of data gathering via a
combination of questionnaires and forms.  Additional research was in progress
regarding emissions  and ambient air sampling which will be used to develop
emission factors.  It was felt that the work was directed more toward the
fugitive emissions (or dust)  area and was primarily concentrated around the
monitors that have recorded non-attainment readings.  Thus, Wayne County was
Included 1n the process fugitive emission inventory effort undertaken in this
study.

2.1.4  MINNESOTA
     The State of Minnesota had no comprehensive Industrial process fugitive
emission Inventory at the time they were contacted.  However, the State had
two  projects  1n operation which were related to the topic of  Interest.  The

                                   2-4

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first project was a fugitive dust inventory which was being performed in the
City of Duluth.  The second project was being performed by the Minnesota
Pollution Control Agency with the assistance of a contractor.  The purpose of
this project was to gather data on fugitive dust emissions from construction
sites.  However, neither of these studies was directly responsive to the
matter at hand.  Thus, the non-attainment areas in the State of Minnesota were
added to the list of counties included in the process fugitive emissions
inventory detailed here.

2.1.5  OHIO
     The Ohio Environmental Protection Agency (OEPA), when contacted regarding
the availability of a process fugitive emission inventory for Ohio, stated
that the Agency had already conducted an extensive review and analysis of
emissions and controls for fugitive sources as part of its SIP on particulate
matter.  The two documents cited were:  1) "Reasonably Available Control
Measures For Fugitive Dust Sources"; and 2) "Compliance Cost Analysis of
Proposed Regulations to Control Fugitive Particulate Emissions in Ohio."
These documents were reviewed and it was noted that the first document
referenced was a listing of various emission factors and the sources of these
factors.  This document was utilized (and referenced) in the preparation of
emission factors for this study.  The second document primarily dealt with
economic analyses of different controls on various types of sources.  This
report grouped similar sources together and projected total emission
reductions if certain controls were to be implemented.
     Based upon a review of the available data from OEPA, PES and U.S. EPA
determined that the proposed work effort (i.e., development of a process
fugitive emissions inventory) would not be a duplication of any of the
previous work.  Based on the fact that the State had no comprehensive,
accurate, up-to-date industrial process fugitive particulate emission
inventory, a full effort was undertaken in Ohio.

2.1.6  WISCONSIN
     The Wisconsin Department of Natural Resources (DNR) indicated that the
State of Wisconsin had recently completed a TSP fugitive emission inventory
for all urban TSP non-attainment areas in the state.  The inventory was about

                                   2-5

-------
one year old at the time and DNR personnel felt that it was probably the most
comprehensive one ever done.  A copy of the inventory was requested and
reviewed.  The DNR report primarily concentrated on fugitive dust rather than
industrial process fugitive emissions.  After review of the DNR report, it was
decided to include Wisconsin in the overall effort.

2.2  FURTHER ANALYSIS OF EXISTING PROCESS FUGITIVE EMISSIONS INVENTORIES
     Due to the absence of consistent, reliable fugitive process emission
inventories as required by the scope of this project, no further evaluation
was conducted on those inventories received from the various states and local
agencies as described in Section 2.1.  All effort was shifted to the
methodological steps necessary to develop the regional process fugitive
emissions inventory "from scratch".

2.3  IDENTIFICATION OF PROCESS FUGITIVE EMISSIONS SOURCES
     After it was determined that adequate process fugitive emission
inventories did not exist at the state or local level, the first sub-task in
developing a new inventory was to obtain  1981 industrial point source emission
inventories (or the latest inventory available) from each of the six states in
Region V of the U.S.  Environmental Protection Agency (U.S. EPA).  Each of the
state agencies identified in Section 2.1  above were again contacted.
     The industrial point source inventories submitted by each state were
screened (edited) to include only those counties which included non-attainment
areas for particulates.  Industrial sources consistent with the study's
definitions as described earlier and in the Glossary  (Section 6.0) were
subsequently identified.  After the identification of the industrial source
locations (i.e., in the major non-attainment areas of each state) was
completed, the sources were categorized by their size (i.e., potential point
source emissions) and type of industrial  process(es).  Potential industrial
sources with 25 tons per year or greater  uncontrolled particulate emissions
were selected.  Each industrial process within the source was classified as to
whether or not process fugitive particulate emissions might originate from
it.  The selected industrial sources and  their processes were then listed
along with the following six data categories:
                                   2-6

-------
     1)   Source I.D. - same number as state air pollution permit file;
     2)   SIC Code - Standard Industrial Classification Code;
     3)   Annual Process - 1981 annual throughput for that source;
     4)   Controlled Point Source Emissions - actual point source emissions
          from that source;
     5)   Potential Process Fugitive Emissions - estimated process fugitive
          emissions from that source;
     6)   Process Description - short process description.
Except for Item 5, all information was available directly from the emission
inventory computer printouts supplied by each state.  These data were used to
aid in the sorting and tabulation of the Inventory data at a later point in
the project.
     The primary quality assurance function performed during this step was
clarification of data questions via communication with state agency personnel,
verification of process operations included in each industrial source listing,
and re-checking of our own and state agency calculations of potential and
actual Industrial point source emissions.

2.4  CONFIRMATION OF THE FACILITIES' PROCESS RATE(S)
     For the purpose of additional quality assurance, the process rates for
potentially significant "major industrial sources"  (i.e., 50 tons or more
emissions per year after controls are applied) were confirmed via a telephone
conversation with a representative of the source.  A telephone conversation
record such as that shown  1n Figure 2-2 was used for this purpose.  The
telephone conversation records are presented as Appendix H-l of Volume II of
this report.  If confirmation of data by telephone  call was not appropriate or
if requested by the facility, written correspondence was utilized.  All
correspondence is included in Appendix H-2 of Volume II.
     The process rates for sources smaller than the 50 tons per year "major
Industrial source" cutoff were used directly as shown on the emissions
Inventory.  Any confidential information contained  in the emission Inventories
or claimed so by the facilities was treated as such and is segregated under
separate cover (Volume II).  In this situation, both the process  information
and related process fugitive emission rates are considered confidential for
this report.
                                   2-7

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               Figure 2-2.  TELEPHONE CONVERSATION RECORD
                                         CONFIDENTIAL:   YES
                             NO
DATE:
FACILITY NAME:
FACILITY I.O.:
FACILITY REPRESENTATIVE: (NAME)
RECORDED 8Y:	
(1)  ANNUAL PROCESS RATE (TPY):
(2)  ANNUAL COAL USAGE (TPY):
TIME: FROM
TO
TELEPHONE NO.:
                (TITLE)
(3)  COAL STORAGE/PROCESS MATERIAL  STORAGE  CAPACITY:  (TONS).
                                                   (VOLUME),
(4)  ANY CONTROL DEVICE APPLIED TO  THE PROCESS?     YES 	
(5)  ANY FUGITIVE EMISSIONS CONTROL PROGRAM?        YES 	
(6)  IF YES, DESCRIBE. 	
                           NO
                           NO
(7)  ESTIMATED CONTROL EFFICIENCY:
(8)  BASIS FOR (7)  ABOVE:  	
                                     0.0

-------
 2.5  UPDATE OF THE BEST AVAILABLE PROCESS FUGITIVE EMISSION FACTORS
     The process fugitive emission factors listed 1n previous PES reports
 entitled,  Industrial Process Fugitive Emissions  Inventory for the Region V
 Great Lakes Shoreline  (prepared under U.S. EPA Contract No. 68-01-4140) and
 Evaluation of Process  Fugitive Emissions In Lake County, Indiana (prepared
 under U.S. EPA Contract No. 68-01-6319) were reviewed against the most
 up-to-date process fugitive emission factors available in the literature and
 updated as necessary.  However, the previous process fugitive emission factors
 were used  directly when there was no more recent data available from the
 literature or from experts in the particular field.  Where additional process
 fugitive emission factors were required due to additional types of processes
 being included in the  inventory, appropriate data were collected and new
 factors were prepared  (through literature review and/or best engineering
 judgment)  and presented to the EPA Task Manager for approval.  These approved
 emission factors are presented in Appendix A.
     The majority of the emission factors have reliability ratings of "D" and
 "E".  The  following rating system was employed by U.S. EPA in the development
 and classification of  the factors used:
     A -   Excellent -  Supportable by a large number of tests, process data,
           and engineering analysis work.
     B -   Above average - Supportable by multiple tests, moderate process
           data, and engineering analysis work.
     C -   Average - Supportable by multiple tests.
     D -   Below average - Supportable by limited test data and engineering
           judgment.
     E -   Poor - Supportable by best engineering judgment (visual observation,
          emission tests for similar sources, etc.).
     Factors with an "E" rating are at best accurate within an order of
magnitude.  Therefore, actual emission rates from a given facility could
differ significantly.  As noted earlier, process fugitive emissions are not
emitted from a definable point,  cannot be measured easily,  and are  therefore
difficult to quantify.
     As noted in Appendix A,  two types of emission factors  are presented -
 "potential process fugitive emission factors" and "typical  process  fugitive
emission factors".   Definitions  of those types of emission  factors  can be
found in the Glossary, Section 6.0.

                                   2-9

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2.6  CALCULATION OF THE PROCESS FUGITIVE EMISSION RATE(S)
     The process fugitive emission rate for each process and source was
calculated using emission factors which are presented in Appendix A and the
facility (I.e., source) process rates described above.  The methodology used
to develop these emission factors has been previously detailed in this report
(Section 2.5).
     The estimated process fugitive emission rate for a particular industrial
source was calculated by multiplying the appropriate process fugitive emission
factor (pounds of emissions per ton of throughput) for that particular process
fugitive emission source by the source's annual throughput, and converting to
tons per year.  For instance, the "typical" process fugitive emission rate for
a facility with a coke quenching tower and an annual coke throughput rate of
100,000 ton/year is:
      EO.20 Ib of particulate*"! f100,OOP ton/year 1  =  JQ tons particulate/year
      ton of coke throughput  11   2,000 ib/ton   I
     A source with no control equipment or stack was considered as a process
fugitive emission source and the process fugitive emission rate was recorded
as the "uncontrolled emission rate" found on the state industrial source
emission inventory printout.  Whenever available, the process fugitive
emissions (no stack or control equipment associated with the point source) as
shown in the individual states' emission inventory as "estimated emissions"
were listed for reference.
     Some facilities control the process fugitive emissions from their
operations.  Examples of these control techniques include water spray,
chemical suppressants, enclosed structures, canvas covers, partial enclosures,
etc.  The estimated efficiency of these controls range from 50 percent for
water spray to 99 percent for complete enclosures with water spray or
baghouses.  The estimated control efficiencies were selected from the
references noted previously, as appropriate.  These efficiencies are presented
in Table 2-1.  Where process fugitive emissions have been controlled by the
individual facilities (as specified by the facility representatives - see
Appendix H), the applicable control efficiencies were used to determine the
"typical" process fugitive emissions.  Where a facility could provide fugitive
process emission factors that were specific for their facility, these factors
were considered in the overall calculation.

* Process fugitive emission factor from Appendix A.

-------
Table 2-1.  Percent Control Efficiencies  Considered in the
                    Overall Calculations
      METHOD
 1. Water spray
 2. Wind guard
 3. Partial enclosure
 4. Water injection
 5. Enclosed structures
 6. Oiling
 7. Canvas covers
 8. Partially enclosed with water spray
 9. Chemical suppressants
10. Chemical/vegetative stabilization
11. Complete enclosure
12. Totally enclosed with negative
    pressure to a bag filter
13. Totally enclosed with water spray
EFFICIENCY
50 percent
50 percent
50 percent
75 percent
75 percent
80 percent
80 percent
85 percent
85 - 90 percent
93 percent
95 percent

99 percent
99 percent
                           2-11

-------
2.7  SOFTWARE
     In order to handle the large amount of data generated in this study, a
software package was developed.  This program was developed to accommodate the
basic calculations and necessary data manipulation.  Each facility's data were
input into the data base.  Facility data consisted of the following:
     1.  Facility ID - State provided identification number
     2.  Facility name
     3.  City
     4.  County
     5.  State
     6.  Non-attainment area - in or out of the non-attainment area
     7.  Confidential - whether the facility's data are considered confidential
     8.  Number of processes
     For each process, the following information was input:
     1.  New Emission Factor - If the facility had an emission factor specific
         to their facility, this was input.
     2.  Control Factor - Percent control expected due to facility's actions.
     3.  Annual Process Rate (tons/year)
     4.  Controlled Point Source Emissions - From the state industrial point
         source inventory.
     5.  Process Emission Factor Category - Computer coded.  See Appendix A.
     6.  SIC Code - From the state industrial point source inventory.
     7.  Process Description
     The data were output in several formats.  The basic data output consisted
of the output by facility and individual processes within the facility.  A
sample output sheet is presented in Table 2-2.  The process fugitive emissions
were classified and tabulated by individual facility, facility location
(county, state, region) and by process and SIC Codes.  An example of each type
of summary is presented in the following pages as noted below.
                             OUTPUT                                       TABLE
     Total process fugitive emission breakdown by state and county         2-3
     Total process fugitive emission breakdown by process type and state   2-4
     Total process fugitive emission breakdown by process type and county  2-5
     Total process fugitive emission breakdown by SIC Code and state       2-6
     Total process fugitive emission breakdown by SIC Code and county      2-7
A final summary for the entire region was prepared in the same categories as
Indicated above.
                                   2-12

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                                      Table 2-2.   Example  of Basic  Facility  Data Output
                                                          STATE OF  ILLINOIS
                                            INDUSTRIAL  PROCESS FUGITIVE EMISSION INVENTORY
                                                       NON-CONFIDENTIAL SOURCES
    »»,»,»•»•••»•«»»•••••»•••«••«•••*«*••«••*••••••«••»•»••••••••••••*»••«»••»•»•*«•»»»•••*•*»«»*••••••••••*••*••»«»•*•»•»••»••••»••«••
      FACILITY
         ID
     O310O3AAM
     O31OO6ABB
     O31012ACJ
ro
i
     O31012ACH


     O31018AAF
   EACILITY  NAME
     AND  CITY
   ANNUAL
PROCESS RATE
  (TONS/YR)
»«•»•»»•»»»»•«»»••••»•»*»»»**»»••
 OZINGA BROTHERS  INC
 ALSIP
                          31489
                         499200
 CONTINENTAL CEMENT
 SUMMIT
 SUPERIOR GRAPHITE CO
  BEDFORD PK.
 STAR  MOULDING ATRIM
  BEDFORD PK.

 MEDUSA CEMENT CO BER
 BERKLEY
                                             24978
                                            624000
                                            873600
                            894O
                            3557
                             200
                             20O
                          194100
                            750O
                             388
                               2
                            3241

                            3OOO
                            1000
                           41 GOO
                            1000
      540O
                                                150
 CONTROLLED
POINT SOURCE
  EMISSIONS
  (TONS/YR)
POTENTIAL
FUGITIVE
EMISSIONS
(TONS/YR)
 TYPICAL
 FUGITIVE
EMISSIONS
(TONS/YR)
SIC
CODE
  PROCESS
DESCRIPTION
                                                        >•««•••**•••*•*••*»*****•*••**•••»••**•*•***•*»*•••*•*•**•••*•*••*•«*•»**••••*•
                   0.47
                  31.20

                   O.20
                  37.44
                                        46.80
                                                           0.25
                                                           O.43
                                                            .01
                                                            .01
                   O.
                   0.
                  23.62
                   0.14
                   1.38
                   0.00
                   5.OO
                                                           5.13
                                                           0.63
                                                           O.1O
                                                           0.00
                   0.6O
                                         0.00
                  3.78  -      3.78        3.78      3270       CEMENT SILOS
                 92.35  -     92.35       92.35      3270       CEMENT BATCHING
                                                            WEST  PLANT
                  3.CO  -      3.00        3.OO      3270       CEMENT SILOS
                 12.48  -     12.48       12.48      3270       CONVEYOR SYSTEM
                              104.83 -    1O4.83
                                       104.83      3270     CEMENT HANDLING
                                                           6 SILOS 2 LOAD SPOUT
                  6.70 -     6.70        6.70     3290     SCREENING MACHINE
                  O.89 -     0.89        0.89     329O     ROLLER MILL
                  O.05 -     O.O5        O.O5     3290     CHUSHER
                  O.15 -     O.15        0.15     3290     VERTICAL HAMMER MILL
                 32.03 -    32.OS       32.O3     3290     17 STORAGE BINS
                  1.24 -     1.24        1.24     3290     4 STORAGE BINS
                  O.29 -     O.29        0.29     3290     FINE SCREENING MILL
                  O.OO -     0.00        O.OO     3290     SMALL BALL MILL
                  2.43 -     2.43        2.43     329O     SYNTHETIC GRAPHITE
                                                           CRUSHER
                  O.22 -     O.22        O.22     329O     MATERIAL HANDLING
                  o.oa -     o.oa        o.os     3290     TRANSFER BOOTH
                  3.12 -     3.12        3.12     3290     DUST BOOTH
                  0.08 -     0.08        0.08     3290     RAIL CAR LOADING
                                3.70 -     3.70        3.7O     1540     WOODWORKING
                                0.02 -     O.O2        0.02     4220     CEMENT UNLOADING CON

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                    Table 2-3.   Example of  Fugitive  Process Emissions  by State  and County
                                                   STATE OF ILLINOIS
                                     INDUSTRIAL  PROCESS FUGITIVE EMISSION INVENTORY
                                   TOTAL  PROCESS FUGITIVE EMISSIONS FOR ALL FACILITIES
                                            TOTALS  FOR THE STATE OF ILLINOIS
                                            •••••*•••••**••••**••••••«••••••»

                         POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/VR): 69563.O6 - 1O2458.87
                         TVPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR):         76366.41
                                       TOTALS FOR THE  STATE OF  ILLINOIS   BY COUNTY
                                       ••*•••••••••••*•••••••**••••••••*••••**•••**
                  COUNTY OF COOK
                         POTENTIAL PROCESS FUGITIVE  EMISSIONS (TONS/VR): 69563.O6 - 102458.87
                         TVPICAL PROCESS FUGITIVE EMISSIONS (TONS/VR):         75366.41
INS
I

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                     Table  2-4.  Example of  Process  Fugitive  Emission  by Process Type and State
                                                       STATE OF  ILLINOIS
                                         INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
                                         TOTAL PROCESS FUGITIVE  EMISSIONS BY PROCESS TYPE
                                                TOTALS FOR THE  STATE OF  ILLINOIS
                                                •*••*»••••••••*••••••••••••••••••
ro
i
en
          PROCESS DESCRIPTION
                           ***•**•••••••
COAL STORAGE:  LOADING ONTO  PILE
COAL STORAGE:  LOADING OUT  (OUTGOING)
COAL STORAGE:  WIND EROSION
COAL STORAGE (TOTAL)
COKE MANUF:  COAL CHARGING
            COKING (DOOR LEAKING)
            COKE QUENCHING
            COKE HANDLING
            COKE PUSHING
           SHIP/RAILROAD  IRON  ORE  UNLOAD
           IRON ORE STORAGE (TOTAL)
           IRON ORE HANDLING & TRANSFER
           LIMESTONE  HANDLING  &  TRANSFER
           BLAST FURNACE DUST  HANDLING
           SINTER OPERATION
           SLAG HANDLING
           CASTING HOUSE
STEEL PRODUCTION: BASIC OXYGEN FURNACE
STEEL PRODUCTION: ELECTRIC ARC FURNACE
                  SCARFING
                    SWEATING FURNACE
                   REVERBERATORY FURNACE
                    CRUCIBLE FURNACE
                    INDUCTION  FURNACE
                    CHIP  DRYER (ROTARY)
                    SCRAP CRUSHER
                   SWETAING FURNACE
                   REVERBERATORY FURNACE
                   BLAST/CUPOLA FURNACE
SEC LEAD SMELTING: POT (KETTLE) FURNACE
SEC ZINC SMELT: REVERBERATORV
SEC ZINC SMELT: ROTARY SWEAT FURNACE
SEC ZINC SMELT: MUFFLE SWEAT FURNACE
SEC ZINC SMELT: CRUCIBLE  FURNACE
COKE MANUF
COKE MANUF
COKE MANUF
COKE MANUF
IRON PROD:
IRON PROD:
IRON PROD:
IRON PROD:
IRON PROD:
IRON PROD:
IRON PROD:
IRON PROD:
               STEEL PRODUCTION:
               SEC ALUMINUM PROD:
               SEC ALUMINUM PROD:
               SEC ALUMINUM PROD:
               SEC ALUMINUM PROD:
               SEC ALUMINUM PROD:
               SECONDARY ALUMINUM:
               SEC LEAD SMELTING:
               SEC LEAD SMELTING:
               SEC LEAD SMELTING:
  ANNUAL
  PROCESS
  RATE
  (TONS/YR)
••*•*****
     (S)
  8308381
     (S)
 11671970
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
  3638234
     (S)
     (S)
  2686482
 10369241
   729948
     (S)
   4127S7
    89804
   810000
     (S)
    62458
     (S)
     (S)
    57410
     (S)
   10O465
     (S)
     5265
     (S)
    11O22
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
••**•****•*****•*****
144. SO - 825. 7O
29O.79 - 1661.68
2O. 26 - 389.52
1692.44 - 7O03. 18
382.50 - 450O.OO
18O.OO - 405. OO
90. OO - 270O.OO
109.52 - 619. O3
157.50 - 45O.OO
4.6O - 6.9O
132. 2O - 237.96
6672.24 - 6672.24
82.11 - 82.11
545.74 - 545.74
569.42 - 1658.94
30.22 - 31.42
537.30 - 5278.94
725.85 - 6221.54
65.70 - 1O94.92
5.49 - 5.49
148.59 - 148.59
9.88 - 9.88
36.45 - 36.45
O.O6 - O.O6
22.48 • 22.48
14.82 - 14.82
3.65 - 7.98
8O.37 - 45O.67
79.78 - 79.78
2. O1 - 2. O1
O.OO - O.72
1.47 - 3.32
1.33 - 3.93
O.O3 - O.O3
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
•***••**•
144. SO
332.34
1O9.O7
21O0.95
382. SO
225. OO
90. OO
380.94
2 1 1 . 50
5.75
185. O8
6672.24
82.11
545.74
1658.94
30.82
537.30
2540.46
529.21
5.49
148.59
9.88
36.45
O.06
22.48
14.82
5.81
265.52
79.78
2. 01
0.36
2.40
2.63
O.03
   (S)-  PROCESS INFORMATION SUPPRESSED  TO  INSURE CONFIDENTIALITY

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                        Table 2-5.   Example of  Process Fugitive Emission by Process  Type and County
                                                         STATE OF ILLINOIS
                                           INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
                                           TOTAL PROCESS FUGITIVE EMISSIONS BY  PROCESS  TYPE
                                                             (CONTINUED)
                                            TOTALS FOR THE STATE OF ILLINOIS   BY  COUNTY
                                            ft******************************************
           COUNTY

         COOK
PO
I
          PROCESS DESCRIPTION
*•*•*•*»***•**•*••••*•**•«••••*••••**•••

COAL STORAGE:  LOADING ONTO PILE
COAL STORAGE:  LOADING OUT (OUTGOING)
COAL STORAGE:  WIND EROSION
COAL STORAGE (TOTAL)
COKE MANUF: COAL CHARGING
            COKING (DOOR LEAKING)
            COKE QUENCHING
            COKE HANDLING
            COKE PUSHING
           SHIP/RAILROAD IRON ORE  UNLOAD
           IRON ORE STORAGE (TOTAL)
           IRON ORE HANDLING & TRANSFER
           LIMESTONE HANDLING & TRANSFER
           BLAST FURNACE OUST HANDLING
           SINTER OPERATION
           SLAG HANDLING
           CASTING HOUSE
STEEL PRODUCTION: BASIC OXYGEN FURNACE
STEEL PRODUCTION: ELECTRIC ARC FURNACE
                  SCARFING
                    SWEATING FURNACE
                   REVERBERATORY FURNACE
                    CRUCIBLE FURNACE
                    INDUCTION FURNACE
                    CHIP DRYER (ROTARY)
                    SCRAP CRUSHER
                   SWETAING FURNACE
                   REVERBERATORY FURNACE
SEC LEAD SMELTING: BLAST/CUPOLA FURNACE
SEC LEAD SMELTING: POT  (KETTLE) FURNACE
SEC ZINC SMELT: REVERBERATORY
SEC ZINC SMELT: ROTARY  SWEAT FURNACE
SEC ZINC SMELT: MUFFLE  SWEAT FURNACE
SEC ZINC SMELT: CRUCIBLE FURNACE
COKE MANUF
COKE MANUF
COKE MANUF
COKE MANUF
IRON PROO:
IRON PROD:
IRON PROO:
IRON PROD:
IRON PROD:
IRON PROD:
IRON PROO:
IRON PROD:
                          STEEL PRODUCTION:
                          SEC ALUMINUM PROO:
                          SEC ALUMINUM PROO:
                          SEC ALUMINUM PROD:
                          SEC ALUMINUM PROO:
                          SEC ALUMINUM PROD:
                          SECONDARY ALUMINUM:
                          SEC LEAD SMELTING:
                          SEC LEAD SMELTING:
  ANNUAL
  PROCESS
  RATE
  (TONS/YR)
••••*•»••

     (S)
  8308381
     (S)
 1167197O
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
  3638234
     (S)
     (S)
  2686482
 10369241
   729948
     (S)
   412757
    89804
   81OOOO
     (S)
    624SB
     (S)
     (S)
    57410
     (S)
   10O465
     (S)
     5265
     (S)
    11O22
                                                                      POTENTIAL
                                                                      PROCESS
                                                                      FUGITIVE
                                                                      EMISSIONS
                                                                      (TONS/YR)
                                                                *•*•••*•*•••••••*.•*••
144. SO -
290.79 -
20.26 •
1692.44 -
382.50 -
180. OO -
90. OO -
109.52 -
157. 5O -
4.60 -
132.20 -
6672.24 '-
82.11 -
545.74 -
569.42 -
30.22 -
537. 3O -
725.85 -
65.70 -
5.49 -
148.59 -
9.88 -
36.45 -
O.O6 -
22.48 -
14.82 -
3.65 -
80.37 -
79.78 -
2. 01 -
0.00 -
1.47 -
1.33 -
0.03 -
825. 7O
1661.68
389.52
7OO3. 18
45OO.OO
4O5.OO
27OO.OO
619. O3
45O.OO
6.90
237.96
6672.24
82. 11
545.74
1658.94
31.42
5278.94
6221.54
1O94.92
5.49
148.59
9.88
36.45
O.O6
22.48
14.82
7.98
450.67
79.78
2. 01
O.72
3.32
3.93
O.O3
 TYPICAL
 PROCESS
 FUGITIVE
 EMISSIONS
 (TONS/YR)
••**•••••

   144.SO
   332.34
   1O9.07
  21OO.95
   382.SO
   225.00
    90. OO
   380.94
   211.SO
     5.75
   185.OB
  6672.24
    82. 11
   545.74
  1658.94
    30.82
   537.3O
  2540.46
   529.21
     5.49
   148.59
     9.88
    36.45
     O.O6
    22.48
     14.82
     5.81
   265.52
    79.78
     2.01
     O.36
     2.4O
     2.63
     O.O3
     (S)- PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY

-------
                    Table 2-6.   Example  of Process Fugitive Emission by  SIC Code  and State

                                                    STATE OF  ILLINOIS
                                      INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
                                           TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE
                                             TOTALS  FOR  THE  STATE OF  ILLINOIS
                                             ft*******************************
ro
i
SIC
CODE
*•**
1420
144O
149O
154O
2030
2040
2050
2060
207O
20BO
2090
2140
2320
2380
2400
2420
2430
2440
249O
2500
25 tO
2590
2640
265O
274O
275O
281O
28 2O
2830
28 4O
28SO
289O
2910
2960
                                                        POTENTIAL
                                                        PROCESS
                                                        FUGITIVE
                                                        EMISSIONS
                                                        (TONS/VR)
                                                   «**•»»»•»»••»•»•«»»•
9567.46 -
5563. 6O -
4.13 -
3.70 -
137.83 -
8063.10 -
161.61 -
116. 8O •
O.O4 -
283.11 -
198.57 -
S.43 -
8.08 -
0.38 -
2O5.27 -
2.07 -
21.71 -
0.41 -
37.49 -
0.52 -
2. OS -
1.11 -
121.02 -
1O8.27 -
6.17 -
161.08 -
3164.17 -
63.42 -
12.67 -
466.28 -
566.60 -
236.73 -
O.OO -
3397.43 -
9567.46
5563. 6O
4.13
3.7O
137.83
8427. 1O
161.61
116.80
0.04
288.11
198.57
5.43
8.08
O.38
2O5.27
2.07
21.71
0.41
37.49
0.52
2.05
1.11
121.02
1O8.27
6.17
161.08
3168.56
63.42
" 12.67
466.28
566. 6O
236.73
O.OO
3397.43
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/VR)

 9S67.46
 5563.60
    4. 13
    3.70
  137.83
 8O9I.10
  16O.42
  116.80
    0.04
  288. 11
  198.57
    5.43
    8.OB
    O.3B
  205.27
    2.07
   21.71
    O.41
   37.49
    O.52
    2.
    1.
  121.02
  108.27
    6. 17
  161.O8
 3164.93
   63.42
   12.67
  466.28
  566.60
  236.73
    O.OO
 3397.43
                                                                                       .OS
                                                                                        11

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                   Table  2-7.   Example of Process Fugitive Emission by SIC Code  and County
                                                  STATE OF  ILLINOIS
                                    INDUSTRIAL PROCESS FUGITIVE  EMISSION INVENTORY
                                      TOTAL PROCESS FUGITIVE  EMISSIONS BY SIC CODE
                                                     (CONTINUED)
                                       TOTALS FOR THE STATE OF ILLINOIS   BY COUNTY
                           COUNTY
                         •••••
                         COOK
ro
 i
i—•
CO
                                            SIC
                                            CODE
      POTENTIAL
      PROCESS
      FUGITIVE
      EMISSIONS
      (TONS/YR)
•••••**••*••••*•••**•
1420
1440
149O
154O
2O3O
2040
2O5O
206O
2O7O
2080
2090
2140
232O
23BO
2400
2420
2430
2440
2490
2500
2510
2590
2640
2650
2740
2750
2810
2820
2830
284O
OflSft
9567.46 -
5563.60 -
4.13 -
3.70 -
137.83 -
8063.10 -
161.61 -
116.80 -
0.04 -
288.11 -
198.67 -
5.43 -
8.08 -
0.38 -
209.27 -
2.07 -
21.71 -
O.41 -
37.49 -
0.52 -
2.05 -
1.11 -
121.02 -
108.27 -
6.17 -
161.08 -
3164.17 -
63.42 -
12.67 -
466.28 -
5E6.6O -
9567.46
5563.60
4. 13
3.70
137.83
8427. 10
161.61
116.80
O.O4
288. 11
198.57
5.43
8.O8
O.38
205.27
2.O7
21.71
O.41
37.49
0.52
2. OS
1.11
121.O2
108.27
6.17
161. OB
3168.56
63.42
12.67
466.28
566.60
 TYPICAL
 PROCESS
 FUGITIVE
EMISSIONS
 (TONS/YR)
 •••«•••»*

  9567.46
  5563.60
     4. 13
     3.7O
   137.83
  8O91.1O
   16O.42
   116.80
     O.O4
   288.11
   198.57
     5.43
     8.OB
     O.3B
   205.27
     2.O7
    21.71
     O.41
    37.49
     O.52
     2.OS
      1.11
    121.02
    108.27
     6.17
    161.OB
   3164.93
    63.42
     12.67
    466.28
    SfiG^fiO

-------
                     3.0   INVENTORY RESULTS AND DISCUSSIONS

    This section summarizes the results of the process fugitive emissions
Inventory study on a state-by-state basis.  It also attempts to interpret some
of the relationships between the estimated process fugitive emissions and the
associated states, counties, and the significant process fugitive emission
data categories (process,  SIC Code, etc.).

3.1  U.S. EPA. REGION V
     U.S. EPA, Region V is a diverse region consisting of the states of
Illinois, Indiana, Michigan, Minnesota, Ohio, and Wisconsin.  Its vast
resources include natural resources such as abundant coal, oil, fertile soil
for agricultural purposes, waterways and the Great Lakes, and, of course, the
people.  This vast array of resources, coupled with an efficient highway,
rail, and air transportation system, makes it one of the most ideal places for
industry in the world.  This industry varies from heavy industry such as iron
and steel production to agriculture related industries.  Thus, each and every
industry contributes in its own unique way to the environmental problem.
     As stated earlier in  this report, historically the emissions emanating
from the stacks or chimneys of these industries have been the target of emis-
sion control regulation and emission inventory efforts by both the private and
public sector.  For purposes of comparison to the process fugitive emission
inventory developed by this study, the particulate Industrial point source
emissions (by individual states in Region V and their corresponding counties
containing the major non-attainment areas) are listed in Table 3-1.  The major
non-attainment counties contribute anywhere from 9 percent of the state
industrial point source emission total (Wisconsin) to 63 percent (Indiana).
The totals for the State of Indiana are somewhat misleading in the context of
this report due to the fact that Lake County is not included in the process
fugitive emissions calculations described later.  This county was part of a
previous process fugitive emission inventory performed by PES for the U.S. EPA.
     The results of this process fugitive emission inventory (by county) are
presented 1n Table 3-2.  Comparing Tables 3-1 and 3-2, one can see regionwide
potential fugitive process emissions range from approximately 77 to

                                   3-1

-------
   Table 3-1.  Participate Industrial Point Source Emissions by State (Total)
                         and Major Non-attainment Areas
  STATE

Illinois



Indiana
Wisconsin
Total:
  COUNTY
Cook
                 Milwaukee
COUNTY EMISSIONS
    26,961




Michigan

Minnesota





Ohio







Lake
Marion
Porter
Vigo

Wayne

Dakota
Hennepin
Ramsey
St. Louis
Washington

Belmont
Cuyahoga
Hamilton
Jefferson
Lake
Lucas
Monroe
147,964
4,921
2,493
3,672

21,003

3,487
13,382
1,332
38,891
6,659

9,453
10,446
10,060
64,391
8,667
7,256
1,046
                      4,341


                    386,425*

                    238,461**
Source:  Mr. Barry Bolka, U.S. EPA, Region V

 *  Includes Lake County, Indiana
**  Without Lake County, Indiana
TOTAL STATE EMISSIONS

      170,709



      251,483*
                                                                 77,980



                                                                156,741
                                                                273,268
                                               48,425
                             978,606*

-------
  STATE
Illinois
Indiana
Michigan
Minnesota
Ohio
Wisconsin
              Table 3-2.  Process Fugitive Emissions by State (Total)
                           and Major Non-Attainment Areas
   COUNTY        POTENTIAL EMISSIONS


 Cook             69,563 -102,459


 Marion            5,042 - 14,034
 Porter            5,269 - 34,297
 Vigo              4,260 -  6,024

 Wayne            22,049 - 56,041
Belmont
Cuyahoga
Hamilton
Jefferson
Lake
Lucas
Monroe

 Milwaukee
   352 -  1,341
 9,042 - 26,941
 3,192 -  4,875
 1,833 -  7,271
 1,897 -  4,589
11,382 - 16,637
10,618 - 10,832


 3,350 - 11,650
Total:  Region V Major Non-
        Attainment Areas     184,880  -337,015
                     TYPICAL  TOTAL
                     COUNTY  EMISSIONS
                         75,366


                          5,291
                          8,823
                          4,334


                         29,638
Dakota
Hennepin
Ramsey
Washington
St. Louis
684 -
6,320 -
6,007 -
3,958 -
20,063 -
988
7,398
6,715
4,542
20,382
708
6,623
5,963
3,435
17,035
   229
10,623
 3,128
 1,736
 1,651
10,356
10,640


 4,083
                                          199,664
                 TYPICAL  TOTAL
                STATE  EMISSIONS
                    75,366
                    18,448
                    29,638

                    33,765
                                                               38,363
4,083
                                            199,664
                                    3-3

-------
percent of the total point source emissions (In the major non-attainment
regions studied in this report).  The typical process fugitive emissions  (as
defined earlier) equal 84 percent of the total point source emissions in U.S.
EPA, Region V non-attainment areas studied here.  This represents a
substantial portion of the TSP non-attainment problem in these counties.  It
appears that it may be worthwhile to perform cost-effectiveness analyses to
address the possibility that the control of fugitive emissions would be more
cost-effective than further control of point sources.
     For purposes of comparison, the previously mentioned Lake County study
was performed based on 1980 data (this study uses 1981 as a base year) and
estimated Lake County typical process fugitive emissions at 29,773 tons per
year.  If Lake County were Included in the Table 3-2 totals, process fugitive
emissions, both 1n terms of tons per year and in percentage of point source
emissions, would be even greater.
     Table 3-3 presents the Region V summary of total process fugitive
emissions by state for those counties identified in Table 3-2.  Illinois  (this
study includes only Cook County) is the largest contributor (37.7 percent) to
the overall total process fugitive emission total.  Illinois is followed by
the states of Ohio (19.2 percent), Minnesota (16.9 percent), Michigan (14.8
percent), Indiana (9.2 percent), and Wisconsin (2.0 percent).  When Individual
process totals are considered (Table 3-4), the top ten process categories
contribute 99,358 tons or 49.9 percent of the total fugitive emissions.   Of
the top ten, three categories are part of the grain handling and processing
industry.  When all the processes are considered, this general industry
category accounts for 22.5 percent (44,948 tons) of the total process fugitive
emissions in the region.  This Is followed by the quarrying (30,458 tons  or
15.3 percent) and iron production (18,219 tons or 9.5 percent) industries.  If
this data is analyzed by major SIC code (see Table 3-5), SIC code 3310 (Blast
Furnace and Basic Steel Products) accounts for 21.4%  (42,727 tons) of the
total process fugitive emissions 1n the area studied.  This 1s followed by:
                                    3-4

-------
                                                      Table 3-3
                                                      US EPA REGION V
                                       INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
                                          TOTAL PROCESS FUGITIVE EMISSIONS BY STATE
                                                     POTENTIAL                 TYPICAL
                                                     PROCESS                   PROCESS
                                                     FUGITIVE                  FUGITIVE
                                                     EMISSIONS                 EMISSIONS
                               STATE                  (TONS/YR)                 (TONS/YR)
                            ••••*•••••           ••••«•••••«•••••*••••           *•«•*••••
                            ILLINOIS              69563.O6  -  1O2458.87           75366.41
                            INDIANA               14571.30  -  64355.23           18448.47
                            MICHIGAN              22049.29  -  S6O4O.92           29638.24
                            MINNESOTA             37O3O.55  -  40O23.69           33764.72
                            OHIO                  38315.19  -  72485.62           38363.37
                            WISCONSIN              3350.47  -   1165O.36             4082.99
                            •••••••••••••**»•»•••*•••*••••••«••*••*•*••*•*•••••*•»***•**
                            REGIONAL TOTALS     184879.86  -  337O14.70           199664.19
                            ••*•••**•••*•**••••*••••*••••••*•••••••••••••*••••••••••••••
CO
en

-------
                                                         Table  3-4.
                                                     US EPA REGION V
                                     INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
                                     TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE
OJ
 i
en
at
          PROCESS DESCRIPTION
•••*•••*•*•*••••*•*•**••••••*•*••***••••
COAL STORAGE:  LOADING ONTO PILE
COAL STORAGE:  LOADING OUT (OUTGOING)
COAL STORAGE:  WIND EROSION
COAL STORAGE (TOTAL)
COKE MANUF: COAL STORAGE
            COAL CHARGING
            COKING (DOOR LEAKING)
            COKE QUENCHING
            COKE HANDLING
            COKE PUSHING
           SHIP/RAILROAD IRON ORE UNLOAD
           IRON ORE STORAGE (TOTAL)
           IRON ORE HANDLING & TRANSFER
           LIMESTONE HANQLING & TRANSFER
           BLAST FURNACE DUST HANDLING
           SINTER OPERATION
           SLAG HANDLING
           CASTING HOUSE
STEEL PRODUCTION: BASIC OXYGEN FURNACE
STEEL PRODUCTION: ELECTRIC ARC FURNACE
                  SCARFING
                    SWEATING FURNACE
                   REVERBERATORY FURNACE
                    CRUCIBLE FURNACE
                    INDUCTION FURNACE
                    CHIP DRYER (ROTARY)
SEC ALUMINUM PROD:CHLORINATION - FLUXING
SECONDARY  ALUMINUM: SCRAP CRUSHER
SEC LEAD SMELTING: SWETAING FURNACE
SEC LEAD SMELTING: REVERBERATORY FURNACE
SEC LEAD SMELTING. BLAST/CUPOLA FURNACE
SBC LEAD SMELTING: POT  (KETTLE) FURNACE
SEC ZINC SMELT:  REVERBERATORY
SEC ZINC SMELT:  KETTLE  SWEAT FURNACE
COKE MANUF:
COKE MANUF:
COKE MANUF:
COKE MANUF:
COKE MANUF:
IRON PROD:
IRON PROD:
IRON PROD:
IRON PROD:
IRON PROD:
IRON PROD:
IRON PROD:
IRON PROD.
            STEEL PRODUCTION:
            SEC ALUMINUM PROD:
            SEC ALUMINUM PROD:
            SEC ALUMINUM PROD:
            SEC ALUMINUM PROD:
            SEC ALUMINUM PROD:
  ANNUAL
  PROCESS
   RATE
  (TONS/YR)
••••**••*
  7933734
  831O881
  5340649
 44779110
  2788709
  6158826
  7460047
  90905O9
 124659OS
  6158826
   46OOOO
  3063362
 1M916O5
   973114
 1149O172
  3802498
  2520071
 10622442
 27563099
  4401381
  845BO40
   43O164
   72OO52
   862567
     3363
   198489
   159401
    82576
    16260
   122675
    71921
   176538
     1100
     1498
                                                                                  POTENTIAL
                                                                                  PROCESS
                                                                                  FUGITIVE
                                                                                  EMISSIONS
                                                                                  (TONS/YR)
                                                                                              TYPICAL
                                                                                              PROCESS
                                                                                              FUGITIVE
                                                                                              EMISSIONS
                                                                                              (TONS/YR)
277.68 -
290.88 -
34.71 -
6492.97 -
404.36 -
2617.50 -
1492.01 -
909.05 -
143.36 -
1077.79 -
4.6O -
306.34 -
11191.61 -
97.31 -
1723.53 -
2414.59 -
2545.27 -
2124.49 -
1929.42 -
396.12 -
46.52 -
154.86 -
79.21 -
38.82 -
O.15 -
71.46 -
3985. O2 -
2O. 64 -
13. O1 -
171.75 -
431.53 -
3.53 -
O.OO -
0.42 -
1586.75
1662. 18
667.58
26867.47
1673.23
3O794.13
3357.02
27271.53
810.28
3O79.41
6.9O
551.41
11191 .61
97.31
1723.53
7034.62
2646.07
2O873. 1O
16537.86
66O2 . 07
46.52
154.86
79.21
38.82
0. 15
71.46
3985.02
20.64
28.45
963. OO
431.53
3.53
O.72
0.42
  277.68
  332.44
  186.92
 6213.93
  488.66
 2284.65
 1808.76
  886.55
  489.64
 1254.53
    5.75
  428.87
11191.61
   97.31
 1723.53
 7O34.62
 1779.84
 2124.49
 6752.96
 3191.OO
   39.74
  154.86
   79.21
   38.82
    0.15
   68.92
 3985.O2
   20.64
   20.73
  567.37
  431.53
    3.53
    0.36
    O.42

-------
                                                     Table  3-4
                                                    US EPA REGION V
                                    INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
                                    TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE
                                                      (CONTINUED)
co
                    PROCESS DESCRIPTION
          •••*••••••••••••••*••••*•*•••••**•••••••
          SEC ZINC SMELT
          SEC ZINC SMELT
          SEC ZINC SMELT
          SEC ZINC SMELT
          SEC ZINC SMELT
                ROTARY  SWEAT FURNACE
                MUFFLE  SWEAT FURNACE
                CRUCIBLE FURNACE
                KETTLE  MELTING FURNACE
                REVERBERATE MELT FURNACE
SEC ZINC SMELT:INDUCTION MELTING FURNACE
IRON/STEEL FOUNDRY:  CUPOLA FURNACE
IRON/STEEL FOUNDRY
IRON/STEEL FOUNDRY
IRON/STEEL FOUNDRY
           IRON/STEEL FOUNDRY:
           IRON/STEEL FOUNDRY:
           IRON/STEEL FOUNDRY:
                    CRUCIBLE FURA  CE
                    ELECTRIC ARC FURNACE
                    INDUCTION FURNACE
                    CASTING SHAKEOUT
                    POURING AND COOLING
                    SAND HANDLING
IRON/STEEL FOUNDRY:FOUNDRY CAST CLEANING
IRON/STEEL FOUNDRY:  MOLD MAKING
FOUNDRY:  SHOT BLAST  GRINDER / FINISHING
STEEL FOUNDRY: CORE  MAKING
IRON/STEEL FOUNDRY:  BALL MILL
IRON/STEEL FOUNDRY
IRON/STEEL FOUNDRY
IRON/STEEL FOUNDRY
IRON/STEEL FOUNDRY
IRON/STEEL FOUNDRY
           IRON/STEEL  FOUNDRY:
           IRON/STEEL  FOUNDRY:
           IRON/STEEL  FOUNDRY.
           IRON/STEEL  FOUNDRY:
           IRON/STEEL  FOUNDRY:
                    MOLTEN IRON TRANSFER
                    SOAKING PITS
                    STRIP MILLS
                    PICKLING TANKS
                    PLATING
                    STEEL SHREDDER
                    AUTO SHREDDER
                    METAL SEPARATORS
                    GRAVITY SEPARATORS
                    OESULF STATION-STEEL
           GRAIN ELEVATOR:
           GRAIN CLEANING
           GRAIN DRYING
           GRAIN TERMINAL:
           GRAIN TERMINAL:
                GRAIN HANDLING (TOTAL)
                RECEIVING
                LOADING
           GRAIN TERMINAL:  TUNNEL BELT
  ANNUAL
  PROCESS
   RATE
  (TONS/YR)
•••••*•••
    48270-
     4914
    12620
   177727
    168OO
      372
  1326353
   184889
  11O2872
   420299
  18O7746
  2759320
 11545282
  1460O70
  4382102
 11172369
    99947
   158410
  318OO88
  9924385
  7990455
   992421
   529206
    32975
  1209652
    46800
   125256
   37OOOO
   123O94
  3407687
  1129823
 22882133
 20050774
   774300
                                                                      POTENTIAL
                                                                      PROCESS
                                                                      FUGITIVE
                                                                      EMISSIONS
                                                                      (TONS/YR)
                                                                 •••»•*•••»•••**•**•»•
13.52 -
1.33 -
0.03 -
O.44 -
O.O4 -
O.OO -
66.32 -
9.24 -
579.O1 -
42O.3O -
1084.65 -
137.97 -
1731.79 -
116.81 -
153.37 -
55.86 -
17.49 -
336.62 -
302 . 1 1 -
0.00 -
0.00 -
O.OO -
2.65 -
O. 16 -
6.O5 -
35. 10 -
93.94 -
0.00 -
504.69 -
511. 15 -
62. 14 -
1144.11 -
6516.50 -
54.20 -
30.41
3.93
O.O3
O.44
O.O4
O.OO
1326.35
55.47
1919. OO
42O.30
11569.57
5698. OO
1731.79
584. OS
153.37
55.86
17.49
336.62
302 . 1 1
O.OO
O.OO
O.OO
2.65
O. 16
6.05
35. 10
93.94
O.OO
5O4 . 69
511.15
62. 14
1144. 11
6516.50
64.20
 TYPICAL
 PROCESS
 FUGITIVE
 EMISSIONS
 (TONS/YR)
••••••••*
    21.96
     2.63
     O.03
     O.44
     O.O4
     O.OO
   533.45
    3O.O8
  1O67.42
   375.47
  2580.37
  3634.83
  1376.63
   275.41
    9O.86
    55.76
    17.49
   336.62
   3O2.11
     O.OO
     O.OO
     O.OO
     2.65
     O. 16
     6.05
    35. 1O
    93.94
     O.OO
   5O4.69
   511.15
    62.
  1144.
                                                                                                    14
                                                                                                    11
                                                                                               6516.SO
                                                                                                 54.20

-------
                                                       Table 3-4
                                                     US  EPA  REGION  V
                                     INDUSTRIAL  PROCESS  FUGITIVE  EMISSION  INVENTORY
                                     TOTAL PROCESS FUGITIVE  EMISSIONS BV PROCESS TYPE
                                                       (CONTINUED)
0\
O
                     PROCESS DESCRIPTION
           ••••••••*•••••**•»••«••••••••••••*••*•••
           GRAIN TERMINAL: HEADHOUSE
           GRAIN TERMINAL: TRIPPER
           TERMINAL GRAIN ELEVATOR
           GRAIN ELEVATOR: WHEAT MILL
           GRAIN PROCESS
           GRAIN PROCESS
           GRAIN PROCESS
           GRAIN PROCESS
           GRAIN PROCESS
           GRAIN PROCESS
           CEMENT MANUF:
           CEMENT MANUF:
           CEMENT MANUF:
           CEMENT MANUF:
           CEMENT MANUF:
           CEMENT MANUF:
               CORN MILLING
               RECEIVING
               DRV ING
               HANDLING
               CLEANING
               BULK LOADING
              TOTAL
              RAW MATERIAL UNLOADING
              CRUSHING
              TRANSFER & CONVEYING
              RAW GRINDING
              UNLOAD- OUTFALL TOSTORAGE
CEMENT MANUFACTURE: KILN
LIME MANUF: TOTAL
LIME MANUF: PRIMARY CRUSHING
LIME MANUF: ROTARY KILN
CONCRETE BATCH: TOTAL
                TRANSFER OF SAND
                CEMENT UNLOAD TO SILOS
                HOPPER LOAD OF AGGREGATE
                MIXER LOAD OF AGGREGATE
CONCRETE BATCH:LOAD OF TRANSIT MIX TRUCK
CONCRETE BATCH: LOAD OF DRY BATCH TRUCK
ASPHALT CONCRETE: TOTAL
ASPHALT CONCRETE: BATCHING PROCESS
ASPHALT CONCRETE: AGGREGATE STORAGE
BRICK MANUFACTURING: TOTAL
STONE QUARRY: HANDLING
STONE QUARRY. PRIMARY CRUSHING
STONE QUARRY: SECONDARY CRUSH & SCREEN
           CONCRETE BATCH:
           CONCRETE BATCH:
           CONCRETE BATCH:
           CONCRETE BATCH.

ANNUAL
PROCESS
RATE
(TONS/YR)
15374390
67O4767
13739849
22O2411
1259O70
7454122
4698237
37216844
63291 19
29B4O77
174000
60OOO
650OOO
3806344
396136
861380
6OOOOO
5262262
1285195
6576134
9637594
16O1315
17940954
2647928
2149848
1675790
325668
13750O79
3778160
7757759
1816955
21050373
32595207
25104275
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
1153.08 - 1153.08
335.24 - 335.24
14907.74 - 14907.74
77O8.44 - 77O8.44
755.44 - 755.44
372.71 - 372.71
117.46 - 117.46
93O4.21 - 93O4.21
1898.74 - 1898.74
746.02 - 746.02
983. 1O - 1644. 3O
0.90 - 12.OO
13O.OO - 195. OO
38O.63 - 761.27
19.81 - 19.81
2153.45 - 43O6.9O
225O.OO - 2250.00
8261.75 - 8367. OO
321 .30 - 321.3O
2630.45 - 2630.45
1782.95 - 1782.95
32. O3 - 32. O3
2152.91 - 2152.91
26.48 - 26.48
43.OO - 43.00
16.76 - 16.76
6.51 - 6.51
4262.52 - 4262.52
547.83 - 547.83
128O.O3 - 128O.03
263.46 - 263.46
1578.78 - 1578.78
8148.80 - 8148. BO
18828.21 - 18828.21
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
1153.O8
335.24
13769.52
77O8.44
755.44
367.75
117.46
93O3 . 02
1898.74
746. O2
1261. SO
6.45
162. 5O
570.95
19.81
3230. 17
2250.00
8314.37
172.12
2630.45
1782.95
32. 03
2152.91
26.48
43.0O
16.76
6.51
4262.52
547.83
128O.03
263.46
1484.38
8148.80
1B452.8O

-------
                                                      Table 3-4
                                                    US EPA REGION V
                                    INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORV
                                    TOTAL PROCESS FUGITIVE EMISSIONS BV  PROCESS TYPE
                                                      (CONTINUED)
CO
                    PROCESS DESCRIPTION
          •••••••*••••••••••••«•»••••••••*•«••••••
          STONE QUARRY: STORAGE
          ROCK QUARRY: ORYER
          SECONDARY COPPER SMELTING
          SECONDARY COPPER SMELTING
          SECONDARY COPPER SMELTING
          SECONDARY COPPER SMELTING
          SECONDARY COPPER SMELTING
                            RECLIAMEER
                            WIRE CRUSHER
                           REV.  FUNACE
                           EL.  IND.  FURN
                           ROTARY FURN.
                           CRUCIBLE FURN
                           CASTING
SECONDARY COPPER:
SECONDARY COPPER:
MINING: PRIMARY CRUSHING
MINING: SECONDARY CRUSHING - SCREENING
MINING: HANDLING
MINING: ORE DRYER
MINING: ORE CONCENTRATOR
MINING: UNDERGROUND VENTS
MINING. STOCKPILE
ASPHALT ROOFING: TOTAL
PRIMARY ALUMINUM: MAERIAL HANDLING
          PRIMARY ALUMINUM:
          PRIMARY ALUMINUM:
          CHEMICAL MANUFAC:
          CHEMICAL MANUFAC:
          CHEMICAL MANUFAC:
          CHEMICAL MANUFAC:
          CHEMICAL MANUFAC:
          CHEMICAL MANUFAC:
          CHEMICAL MANUFAC:
          CHEMICAL MANUFAC:
          CHEMICAL MANUFAC:
          CHEMICAL MANUFAC:
          CHEMICAL MANUFAC:
          CHEMICAL MANUFAC:
          CHEMICAL MANUFAC:
                  ANODE BAKING FURNACE
                  PREBAKEO REDUC. CELL
                  MIXER DRY
                  MIXER WET
                  DRYER
                  HANDLING - STORAGE
                  REACTORS
                  MILLS
                  CALCINERS
                  ABSORBERS
                  FLAKERS
                  GENERAL VENTING
                  VERMICULITE EXPANDER
                  MONOKOTE EXPANDER
                  SULFURIC ACID
          CHEMICAL MANUFAC: AMMONIUM NITRATE NEUT.
  ANNUAL
  PROCESS
   RATE
  (TONS/YR)
*•*••••••
 114S263B
   371BOO
     9445
   294435
    58729
    15415
    62570
   14O160
    37440
 71763300
  61B2568
 96853387
  3309753
 38672436
   146429
  5653222
  1685577
  1665269
   19O5OO
   241460
   611288
   157076
  1862065
 41352832
   712162
    81530
    62976
     4989
    51108
     7498
     6681
     4100
   106408
   807245
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/VR)
1889.69 - 1889.69
482.95 - 482.95
12.51 - 37.02
7.36 - 20.61
44.05 - 215.83
2.47 - 4.93
O.41 - 0.83
963. 6O - 963. 6O
9.36 - 9.36
717.63 - 717.63
494.61 - 494.61
96B5.34 - 9685.34
264.78 - 264.78
4834.05 - 4834.05
O.OO - O.OO
152.64 - 152.64
252.84 - 252.84
8326.34 - 8326.34
285.75 - 285.75
965.84 - 965.84
12.23 - 12.23
1.57 - 1.57
186.21 - 186.21
31O1.46 - 31O1.46
O.OO - O.OO
6.52 - 6.52
7.12 - 7.12
0.00 • 0.00
4.O9 - 4.09
O.OO - O.OO
O.75 - 0.75
O.46 - 0.46
O.OO - 0.00
O.OO - O.OO
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/VR)
1889.69
482.95
24.89
7.64
130.08
3.78
O.62
963. 6O
9.36
388.32
494.61
7107.90
264.78
4665.89
O.OO
14B.30
252.84
8326.34
285.75
965.84
12.23
1.57
186.21
3101.46
O.OO
6.52
7. 12
O.OO
4.O9
O.OO
0.75
O.46
O.OO
0.00

-------
                                                         Table 3-4
                                                      US EPA REGION V
                                      INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
                                      TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE
                                                        (CONTINUED)
00
CTi
nT
                      PROCESS DESCRIPTION
            ••••••••*»•••••••••••••••••*••••••••••••
            CHEMICAL MANUFAC: AN PRILL COOLER
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
GLASS MANUFAC:
GLASS MANUFAC:
GLASS MANUFAC:
GLASS MANUFAC:
GLASS MANUFAC:
GLASS MANUFAC:
GLASS MANUFAC:
GVPSUM  MANUFAC
GYPSUM  MANUFAC
GYPSUM  MANUFAC
GYPSUM  MANUFAC
GYPSUM  MANUFAC
  PELITE  EPANDER
  CLOROX;  CHLORINATION
  CLOROX;  PACKING
  CLOROX;  CONVEYORS
  OLEUM:  SLFONATION
  PHOSPHORIC ACID PLANT
  SOAP MFG.  MACHINES
  SOAP PAD;  KETTLES
  DETERGENT  MANUFAC.
  CYANAMID KILN
  NA-NH4  SALT PLANT
  ALUMINUM CHLORIDE PROD
GLASS MELT FURNACE
ANNEALING FURNACE
HAMMER MILL
HANDLING & STORAGE
BATCH PLANT
HANDLING
COOLER
HANDLING
DRYER
KETTLES
MILLS
SAWS
PERLITE VENT FURNACE
             GYPSUM MANUFAC
             GYPSUM MANUFACTURING:  MIXERS
             CERAMIC CLAY: GRINDING
             CERAMIC CLAY. STORAGE
             REFINERY: SULFUR RECOVERY PLANT
             REFINERY: FCL REGENERATION
             PAPER BOX MANUFAC:  HOGGERS
             PAPER BOX MANUFAC:  CUTTERS
             PAPER BOX MANUFAC:  METAL CONVEYOR
  ANNUAL
  PROCESS
   RATE
  (TONS/YR)
••••••*••
   386566
   418440
    97760
    5OOOO
      375
   181242
   175463
    37274
    18861
   167840
    14112
    21300
     3675
   749333
    51438
   112557
   269460
   115186
   461513
     9OOO
   503S51
   222850
   178400
   232244
     1438
      608
    55255
   13O433
   125393
    11186
   218151
   9742O4
   1673679
     6914
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
••••*•••••••*••••»•••
o.oo - o.oo
47.28 - 47.28
O.OO - O.OO
O.25 - O.25
O.04 - O.04
14. SO - 14. SO
O.OO - O.OO
13.05 - 13.05
6.6O - 6.6O
377.64 - 377.64
52.92 - 52.92
33.65 - 33.65
0.00 - 0.00
26.23 - 26.23
1.8O - 1.80
84.42 - 84.42
20.21 - 20.21
50.11 - 50.11
36.92 - 36.92
0.04 - 0.04
75.53 - 75.53
5.57 - 5.57
4.46 - 4.46
11.61 - 11.61
0.07 - 0.07
0.07 - 0.07
1.93 - 1.93
247.82 - 247.82
1O6.58 - 106.58
O.OO - O.OO
O.OO - O.OO
17O.49 - 170.49
292.89 • 292.89
O.03 - 0.03
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/VR)
•••••*•••
O.OO
47.28
O.OO
O.25
0.04
14. SO
O.OO
13.05
6.6O
377.64
52.92
33.65
O.OO
26.23
1.80
84.42
2O.21
5O. 11
36.92
O.O4
75.53
5.57
4.46
11 .61
0.07
O.O7
1 .93
69. 14
26.65
O.OO
O.OO
17O.49
292.89
O.O3

-------
                                                       Table 3-4
                                                    US EPA REGION V
                                    INDUSTRIAL PROCESS FUGITIVE  EMISSION INVENTORY
                                    TOTAL PROCESS FUGITIVE EMISSIONS BV  PROCESS TYPE
                                                      (CONTINUED)
co
i
          RUBBER MANUFAC:
          RUBBER MANUFAC:
          RUBBER MANUFAC:
          RUBBER MANUFAC:
          RUBBER MANUFAC:
          RUBBER MANUFAC:
          PROCESS DESCRIPTION
•••••••••ft*****************************
PAPER BOX MANUFAC:  CORRUGATOR
PAPER BOX MANUFAC:  GLUER
RUBBER MANUFAC: TRIMMING
                MIXING
                TIRE BUFFERS
                HANDLING
                MILLS
                FARRAL & CALANDER
                GRINDING
LEATHER MANUFACTURING: GRINDING
LEATHER MANUFACTURING:BUFF ING
LEATHER MANUFACTURING:SHAVING
LEATHER MANUFACTURING:DRY BOOTH
LEATHER MANUFACTURING:WET BPOTH
PAINT MANUFACTURING: SULFONATION
PAINT MANUFACTURING
PAINT MANUFACTURING
PAINT MANUFACTURING
PAINT MANUFACTURING
PAINT MANUFACTURING
PAINT MANUFACTURING
PAINT MANUFACTURING
CAN MANUFACTURING: SIDE SEAM;
CAN MANUFACTURING: SIDE SEAM;
CAN MANUFACTURING:
FLOOR TILE MANUFAC:
FLOOR TILE MANUFAC:
FLOOR TILE MANUFAC:
FLOOR TILE MANUFAC:
INK MANUFACTURING:
TONER MANUFACTURING
SPONGE  (TAPE)  MFC:
SPONGE  (TAPE)  MFC:
SPONGE  (TAPE)  MFG:
  PARA CRESOL NEUT.
  PACKAGING
  RESIN PLANT
  BATCH MILL
  MIXERS
  PIGMENT DISPERSION
  PASTE MIXING
           SOLDER BTH
           WIPERS
SIDE SEAM; NOZZLES
 PVC HANDLING
 MIXING
 CRUSHER
 ASBESTOS HANDLING
 TOTAL
  TOTAL
 PRESSES
 MILLS
 GRINDIING
  ANNUAL
  PROCESS
   RATE
  (TONS/VR)
•«•*••*••
    745B4
    23416
    20B69
    47351
    20456
      343
    29770
      384
    30636
      215
     4320
     4320
    108OO
    10800
     4576
   149836
     3744
     3259
   143382
   169298
    64211
   2269SO
     2755
    29283
      266
    64B77
   108O56
    16468
     1987
    21400
        50
     3216
    37O56
     1368
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
**••*•**•*••***•*••*•
1.86 - 1.86
O.OO - O.OO
0. 10 - O. 10
0.47 - 0.47
0.10 - 0. 10
0.04 - 0.04
0.74 - O.74
O.OO - O.OO
O.77 - O.77
0.01 - O.O1
0. 11 - 0. 11
0. 11 - O. 11
0. 11 - O. 1 1
O.O5 - O.O5
0.46 - O.46
149.84 - 149.84
3.74 - 3.74
3.26 - 3.26
143.38 - 143.38
169.30 - 169.30
64.21 - 64.21
226.95 - 226.95
0.01 - O.O1
0. 15 - O. 15
O.OO - O.OO
4.87 - 4.87
8. 1O - 8. 10
12.35 - 12.35
0. 15 - O. 15
21.40 - 21.40
O.OO - O.OO
O.OO - O.OO
O.OO - O.OO
O.OO - O.OO
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/VR)
•••••••**
1.86
O.OO
0.10
O.47
0.1O
0.04
O.74
O.OO
O.77
0.01
O. 11
O.11
0.11
0.05
0.46
149.84
3.74
3.26
143.38
169.30
64.21
226.95
O.O1
O. 15
O.OO
4.87
B. 1O
12.35
O. 15
21.40
O.OO
O.OO
O.OO
O.OO

-------
                                                      Table  3-4
                                                   US EPA REGION V
                                    INDUSTRIAL  PROCESS FUGITIVE EMISSION INVENTORY
                                    TOTAL  PROCESS  FUGITIVE EMISSIONS BY PROCESS TYPE
                                                     (CONTINUED)
                    PROCESS DESCRIPTION
          •••••*••••*••••••••*•••••••••••••*••*•••
          SPONGE (TAPE) MFC:   FINISHING
          GENERAL WOOD WORKING
          CARBON BLACK
          PAINT SPRAY BOOTHS
          BREWERY: BREWING KETTLES
          SEASONING STANDS
          WIRE STRIPPERS
          CONTACT POT H
          QUENCH POT
          RECIRCULATING FURNACE
          FERTILIZER DRYER
ANNUAL
PROCESS
RATE
(TONS/YR)
374
4474S9
148796
3170399
325454
36OO
1157
478747
4397O8
935 1O
143641
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
O.OO - O.OO
3O6.51 - 306.51
14.88 - 14.88
15.85 - 15.85
O.OO - O.OO
O.OO - O.OO
O.OO - O.OO
117.29 - 117.29
107.73 - 107.73
246. 4O • 246. 4O
14.36 - 14.36
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
    O.OO
  3O6.51
    14.88
    15.85
    O.OO
    O.OO
    O.OO
   117.29
   107.73
   246. 4O
    14.36
CO

-------
                                                      Table 3-5
                                                    US EPA REGION V
                                    INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
                                      TOTAL PROCESS FUGITIVE EMISSIONS BV SIC CODE
co
sic
CODE
»•*»
 130
 72O
1O1O
121O
1290
142O
1440
1450
1460
147O
149O
154O
179O
2O3O
2O4O
2O5O
2O6O
2O70
2080
2090
2110
214O
2290
232O
23BO
24OO
2420
243O
244O
2460
2490
2 BOO
2510
2590
                                                      POTENTIAL
                                                      PROCESS
                                                      FUGITIVE
                                                      EMISSIONS
                                                      (TONS/VR)
                                                *•••«•*••*••**•••**•»
124.85 -
44.36 -
16O06.49 -
62.91 -
157.85 -
12224.39 -
9317.59 -
344.83 -
482.95 -
14.85 -
4.13 -
3.70 -
O.OO -
137.83 -
1592O.39 -
161.68 -
256. OS -
229.46 -
1514.60 -
198.75 -
319.03 -
5.43 -
1.91 -
8.O8 -
O.38 -
205.27 -
2.O7 -
21.72 -
0.67 -
5.47 -
37.49 -
O.B2 -
4.05 -
1.11 -
124.85
99.23
16OO6.49
26O.34
653.18
1223O.71
9317.59
344.83
482.95
14.85
4.13
3.70
0.00
137.83
16324.81
161.68
256. OS
229.46
1518.99
198.75
3155.25
5.43
1.91
8.O8
0.38
2O5.27
2.07
21.72
O.67
5.47
37.49
O.52
10.31
1.11
 TYPICAL
 PROCESS
 FUGITIVE
 EMISSIONS
 (TONS/VR)
••*»***••
  . 124.85
    48.58
 12927.24
    78. 10
   133.25
 12227.55
  9093.87
    86.21
   482.95
    14.85
     4. 13
     3.7O
     O.OO
   137.83
 15951.50
   160.SO
   256.05
   229.46
  1514.93
   198.75
   367.SO
     5.43
     1.91
     8.08
     0.38
   2O5.27
     2.07
    21.72
     0.67
     5.47
    37.49
     0.52
     4.53
     1.11

-------
                   Table  3-5.
                  US EPA REGION V
  INDUSTRIAL PROCESS FUGITIVE  EMISSION  INVENTORY
    TOTAL PROCESS FUGITIVE  EMISSIONS BY  SIC CODE
                    (CONTINUED)
SIC
CODE
      POTENTIAL
      PROCESS
      FUGITIVE
      EMISSIONS
      (TONS/YR)
•*•»•••*•••*••*•••••*
2620
2630
2640
2650
2660
2740
2750
2810
28 2O
2830
284O
285O
289O
29 1O
295O
2980
299O
3O1O
3030
3O4O
3O60
3070
31 1O
312O
3150
32 1O
3220
323O
324O
325O
326O
3270
3280
3290
2.93 -
19.66 -
125. 18 -
112.61 -
10.96 -
6.17 -
163.05 -
3972.38 -
81. SO -
12.67 -
487.70 -
574.85 -
567.09 -
O.OO -
6380.18 -
1.15 -
2.63 -
O.77 -
O.33 -
1.O4 -
2.52 -
3.44 -
O.O1 -
810. OO -
286.61 -
94.55 -
45.15 -
1O.01 -
4397.37 -
36.11 -
21.69 -
7516.23 -
1446.90 -
6290.01 -
12. 10
81.36
138.21
126.13
10.96
6.17
168.42
4005.91
92. 12
12.67
549.36
574.85
6 1 1 . 94
O.OO
6389.51
1.15
2.63
0.77
O.33
1.04
9.89
12.84
0.01
8055. OO
286.61
94.55
48.60
10.01
6224.12
46.89
21.69
7732.12
1446.90
6533.34
 TYPICAL
 PROCESS
 FUGITIVE
 EMISSIONS
 (TONS/YR)
•*•*•*•*•
     3.63
    24.41
   123.95
   113.65
    10.96
     6.17
   163.46
  3971.34
    82.32
    12.67
   492.44
   574.85
   554.74
     O.OO
  6384.05
     1.15
     2.63
     O.77
     O.33
     1.04
     3.O9
     1.OO
     O.O1
   9O9.OO
   286.61
    94.55
    22.70
    1O.O1
  5267.42
    40.59
    21.69
  7608.93
  1446.90
  5896.18

-------
                                                      Table  3-5.
                                                    US  EPA  REGION  V
                                    INDUSTRIAL  PROCESS  FUGITIVE  EMISSION  INVENTORY
                                      TOTAL PROCESS  FUGITIVE  EMISSIONS BY SIC CODE
                                                      (CONTINUED)
00
o
SIC
CODE
• ••*
331O
332O
3330
334O
3350
3360
3390
34OO
3410
3420
3440
345O
346O
347O
349O
351O
352O
3530
3540
355O
3560
3570
3590
3600
3620
3630
3640
3660
3670
3690
3700
3710
3720
3740
                                                      POTENTIAL
                                                      PROCESS
                                                      FUGITIVE
                                                      EMISSIONS
                                                      (TONS/VR)
                                                •••**••**•**•*•••*»••
29427.66 -
6O51.37 -
10556.17 -
1914. O3 -
82.49 -
498.46 -
627.32 -
1.31 -
O.39 -
0.03 -
102.56 •
4.11 -
27.07 -
21.39 -
5O2.14 -
21.41 -
23. O7 -
11.57 -
2.35 -
O.O3 -
107.19 -
2O. 80 -
38. O1 -
1.54 -
16.05 -
4.25 -
O.23 -
7.55 -
8. 19 -
34.62 -
O.OB -
327.81 -
935.01 -
2.57 -
126830.05
19811.58
1O623.25
3465.98
82.49
744.64
674.24
1.31
O.39
0.03
119.57
34.74
94.38
74.63
514.80
59.00
77.36
40.16
29.32
O.03
4OS . 24
20.80
38.01
1.54
20.38
4.25
O.23
20.62
8.19
34.62
O.OB
1598.50
1735.01
5.83
 TYPICAL
 PROCESS
 FUGITIVE
 EMISSIONS
 (TONS/YH)
*••*••***
 42726.91
  9197.14
 10590.41
  2635.21
    82.49
   605.32
   653.4O
     1 .31
     O.39
     0.03
   111.78
     9.39
    29.33
    30.27
   506.94
    27.67
    33.  11
    22.06
    14.37
     O.O3
   171.54
    2O. SO
    38.01
      1.54
    16.39
     4.25
     O.23
    11.04
     B.  19
    34.62
     O.O8
   561.38
   1335.01
     3.77

-------
                                                      Table 3-5
                                                    US EPA REGION V
                                    INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
                                      TOTAL PROCESS FUGITIVE EMISSIONS  BY SIC  CODE
                                                      (CONTINUED)
Co
                                  SIC
                                  CODE
3770
379O
3810
3840
3860
39OO
394O
3990
4220
446O
4740
4780
4910
4950
4960
S030
5O40
SOSO
5080
5090
5130
5150
5160
5290
5330
5420
5980
5990
6420
7390
8060
8090
8220
9100
                    POTENTIAL
                    PROCESS
                    FUGITIVE
                    EMISSIONS
                    (TONS/YR)
              ••••**••*•*»*••••••••
134.10 -
O.O1 -
O.10 -
32.64 -
O.OO -
2.3O -
3.85 -
71.47 -
18209.94 -
1693.55 -
O.OO -
113. 3O -
6671. 1O -
19.80 -
11.54 -
5421.81 •
2.6O -
346.93 -
O.O5 -
243.50 -
O.OO -
8925.13 -
5.27 -
9O.52 -
O.OO -
144.14 -
27. 3O -
0.01 -
7.37 -
O.56 -
3.30 -
5.61 -
7.44 -
0.73 -
134.10
O.01
0.10
32.64
O.OO
2.30
3.85
693.06
18224.64
2122.96
0.00
343.34
26112.22
19.80
47.73
5489.70
2.6O
4OS . 6 1
O.05
575.98
0.00
8925.13
5.27
90.52
O.OO
1235.52
105.10
O.01
63.15
2.34
13.67
23.21
30.79
3.00
 TYPICAL
 PROCESS
 FUGITIVE
 EMISSIONS
 (TONS/YR)
****•••*»
   134. 10
     O.O1
     0. 10
    32.64
     O.OO
     2.3O
     3.85
   135.53
 18206.06
  1874.35
     0.00
   131.OO
  6399.35
    19.80
     9.06
  5455.76
     2.6O
   351.45
     O.O5
   482.75
     O.OO
  7786.91
     5.27
    90.52
     O.OO
   5O4.50
    33.28
     O.O1
    25.79
     1
     4
                                                                                       12
                                                                                       1O
                                                                                    6.96
                                                                                    9.24
                                                                                    0.90

-------
                     Table  3-5
                  US  EPA  REGION  V
  INDUSTRIAL PROCESS  FUGITIVE  EMISSION INVENTORY
    TOTAL PROCESS FUGITIVE  EMISSIONS BY SIC CODE
                    (CONTINUED)
                    POTENTIAL                 TYPICAL
                    PROCESS                  PROCESS
                    FUGITIVE                  FUGITIVE
SIC                 EMISSIONS                 EMISSIONS
CODE                (TONS/VR)                 (TONS/VR)
••*•          •»••»»••»»»»»*»»••»*»           •••••••••
999O               O.BO -      O.BO               O.80

-------
                                              Emissions      Percent of
     SIC Code/Industry	      (tons/year)     Region Total
2.     4220   Warehousing (i.e., grain          18,206           9.7
              elevators, etc.)
3.     2040   Grain Mill Products               15,951           8.0
4.     1010   Iron Ore Mining                   12,927           6.5
5.     1420   Crushed and Broken Stone          12,228           6.2
    These "top five" SIC codes account for a total of 91,039 tons of process
fugitive emissions (or 45.6* of the total) for the region studied.
    Thus, it is apparent that a limited number of process and industrial
categories contribute a very large percentage (nearly one-half) of all process
fugitive emissions in the major non-attainment areas of Region V.  In theory,
if these major categories of process fugitive emissions could be substantially
controlled, the total overall emissions could be drastically reduced.
    It should be noted here that Tables 3-2 and 3-3 do not  include the results
of the previously discussed Minnesota sand and gravel operations study.  This
separate, special study estimated a total of 2114 tons per  year typical
process fugitive emissions from sand and gravel operations  in the
non-attainment areas of Minnesota (primarily Washington County) studied  in
this report.  See Section 3.5 for additional details.

3.2  ILLINOIS
     As stated earlier, Illinois  (i.e., Cook County)  is the largest process
fugitive emissions contributor amongst the Region V states  (and counties)
studied for this report.  Summary sheets for the State of Illinois are
presented in Appendix B.  Detailed source by source process fugitive emissions
are not included in this document but are available as a separate report.  The
process of secondary crushing and screening in the stone quarry industry was
the largest contributor (14.4 percent) to the overall state (and county)
process fugitive emission total.  The following are the five processes with
the greatest process fugitive emissions  in the State  of Illinois:
                                    3-8

-------
                                            EMISSIONS     PERCENT OF
            PROCESS                         (Tons/Year)    STATE TOTAL
Stone quarry:  Secondary crush &  screen       10,835           14.4
Iron production:  Iron ore handling and
  transfer                                    6,672           8.9
Stone quarry:  Primary crushing               5,999           8.0
Lime manufacturing:  Total                    5,464           7.2
Grain process:  Grain handling                5,151           6.8
                                              34,121           45.3
    The top five process categories contribute about 45.3 percent  of the
total process fugitive emissions  in the state.  Two of the  top five are part
of the stone quarry industry.  Together, these two categories account for
16,834 or 22.3 percent of the state total typical process fugitive emissions.
     In terms of SIC code summaries, the SIC  code with the  greatest total of
process fugitive emissions is 3310, Blast Furnace and Basic Steel Products,
with. 12,940 tons (17.2% of the state total).  The remaining five of the top
six SIC codes are noted below:
SIC CODE/ INDUSTRY
2.
3.
4.
5.
6.
1420
2040
4220
1440
5030
Crushed and Broken Stone
Grain Mill Products
Public Warehousing
Sand and Gravel
Lumber & Construction
EMISSIONS
(tons/year)
9567
8091
5882
5564
5456
PERCENT OF
STATE TOTAL
12.7
10.7
7.8
7.4
7.2
    The top six SIC codes combine to total 47,500 tons per year of typical
process fugitive emissions.  This is 63.0% of the total typical process
fugitive emissions in the State of Illinois (i.e., Cook County only).

3.3  INDIANA
     The three counties in Indiana included in this report are Marion, Porter,
and Vigo counties.  Since Lake County contains heavy industry, it also con-
tributes significantly to the overall problem.  However, this county was part
of another study, and is not included.  Thus,  Indiana's contribution to the
overall regional process fugitive emission totals in this report are somewhat
                                  3-9

-------
                                            EMISSIONS     PERCENT OF
	PROCESS	    (tons/year)    STATE TOTAL
Stone quarry:  Secondary crush and screen     4,711          15.9
Iron/steel foundry:  Pouring and cooling      2,885           9.7
Iron production:  Iron ore handling and
  transfer                                    2,778           9.4
Cement manufacturing:  Kiln                   2,250           7.6
Steel production:  Electric arc furnace       2,145           7.2
                                             14,769          49.8
     In sum, these five largest processes account for almost 50 percent
(nearly half) of the process fugitive emissions within the county.  The top
five include three processes that pertain primarily to iron and steel
production and account for 26.3 percent of the total countywide process
fugitive emissions.  The summary results for the State of Michigan are
presented in Appendix D.
     When evaluating the fugitive process emission totals by SIC code, it  is
noted that the top three SIC codes are:
                                              EMISSIONS      PERCENT OF
     SIC CODE/INDUSTRY	      (tons/year)     STATE TOTAL
1.     3310   Blast Furnace and Basic Steel     12,743          43.0
              Products
2.     3240   Cement                             4,634          15.8
3.     3290   Misc. Non-metallic Mineral         4,593          15.5
              Products
These top three SIC codes total 21,970 tons of process fugitive emissions,
which equals 74.1% of the total for the area of the State of Michigan
addressed in this study.

3.5  MINNESOTA
     Minnesota ranks third (just ahead of Michigan) in the order of relative
contribution to the regional process fugitive emissions total.  However,
Minnesota's totals do not include any sand and gravel sources since these  are
not currently included by permit in the Minnesota industrial point source
inventory.  PES has recently completed a project with the Minnesota Pollution
                                     3-11

-------
Control Agency addressing this deficiency.  This effort 1s the subject, of  a
separate report issued previously.  The results of this special study  and
their impact on the state and region totals are discussed at the end of this
section.
     The five processes that are the largest contributors of process fugitive
emissions in the major non-attainment areas of the State of Minnesota  are:
PROCESS
Mining: Handling
Mining: Ore concentractor
Grain terminal: Loading
Terminal grain elevator
Grain process: Wheat mill
EMISSIONS
(tons/year)
7,055
4,666
4,477
3,622
2,743
22,564
PERCENT OF
STATE TOTAL
20.9
13.8
13.3
10.7
8.1
66.8
     As is evident, two of the five largest process categories are related  to
the ore mining  industry and account for 34.7 percent of the major
non-attainment  area total process fugitive emissions for the State of
Minnesota.  The other three processes  in the first five are related  to  the
grain handling  and processing industries.  The top five processes in total
account for 66.8 percent of the total  state process fugitive emissions.   The
summary for the State of Minnesota 1s  presented  in Appendix E.
     Review of  the total process fugitive emissions by SIC Code yields  the
following table of the four SIC Codes  with the greatest emissions:
                                              EMISSIONS      PERCENT OF
     SIC CODE/INDUSTRY	     (tons/year)     STATE TOTAL
1.     1010   Iron ore mining                    12,927           38.3
2.     4220   Public warehousing                 12,324           36.5
3.     2040   Grain mill products                3,600           10.7
4.     1440   Sand and gravel                    1,505            4.6
     When combined, these four SIC Codes total 30,356 tons of process fugitive
emissions per year, or 89.9% of the State of Minnesota total.
                                    3-12

-------
    If the results of the PES/MPCA study of sand and gravel operations typical
process fugitive emissions were included in these totals, changes would occur
in the county totals and in the rankings of the processes and SIC codes with
the greatest process fugitive emissions.  See the following tables for details:
                                 TYPICAL PROCESS FUGITIVE EMISSIONS (tons/year)

COUNTY
Dakota
Hennepin
Ramsey
Washington
St. Louis
Total:
Minnesota Major Non-Attainment Areas
    In terms of processes, if the sand and gravel Industry operations were
grouped with stone quarry operations (as was done in other states), the
revised ranking would be as follows:
FROM TABLE 3-2
708
6,623
5,963
3,435
17,035
33,765
SAND AND GRAVEL
OPERATIONS
__
10
117
1,987
—
2,114
TOTAL
708
6,633
6,080
5,422
17,035
35,879
PROCESS
Mining: Handling
Mining: Ore concentrator
Grain terminal: Loading
Terminal grain elevator
Stone quarry: Secondary crush and screen
EMISSIONS
(tons/year)
7,055
4,666
4,477
3,622
2,952
22,772
PERCENT
STATE TOTAL
19.7
13.0
12.5
10.1
8.2
63.5
    In a ranking by SIC code, the sand and gravel code moves up one notch:
                                              EMISSIONS      PERCENT OF
     SIC CODE/INDUSTRY	      (tons/year)     STATE TOTAL
                                                12,927          36.0
                                                12,324          34.3
                                                 3,619          10.1
                                                 3,600          10.0
                                                32,470          90.5
                                    3-13
1.
2.
3.
4.
1010
4220
1440
2040
Iron Ore Mining
Public Warehousing
Sand and Gravel
Grain Mill Products

-------
3.6  OHIO
     The State of Ohio ranks as the second largest state contributor to the
overall process fugitive emission total in Region V non-attainment areas.  The
non-attainment areas of Ohio studied here, as a whole, contribute
approximately 19.2 percent of the regional total process fugitive emissions.
The five largest processes (in terms of process fugitive emissions) in the
State of Ohio are listed below:
                                            EMISSIONS     PERCENT OF
	PROCESS	    (tons/year)    STATE TOTAL
Primary aluminum:  Material handling          8,326          21.7
Terminal grain elevator                       7,561          19.7
Lime manufacturing:  Total                    2,413           6.3
Coal storage:  Total                          2,311           6.0
Iron production:  Iron ore handling
  and transfer                                1»741           4.5
                                             22,352          58.3
     The top five processes contribute over half  (58.3 percent) of the total
process fugitive emissions In the non-attainment counties of the state.  The
largest of these is the primary aluminum:  material handling category,
accounting for 21.7 percent of the total.  A summary  of results for the State
of Ohio is presented in Appendix F.
     These findings regarding "processes" are reflected  in  an evaluation of
the major SIC codes contributing to  the process fugitive emission  total for
the State of Ohio.  The five SIC codes with the greatest emissions are:
                                              EMISSIONS      PERCENT  OF
     SIC CODE/INDUSTRY	       (tons/year)     STATE TOTAL
1.     3330   Primary Non-Ferrous Metals(Al)    10,521          27.4
2.     3310   Blast Furnace and Basic             7,791          20.3
              Steel Products
3.    5150    Farm Products Raw Materials         7,007          18.8
4.     1420    Crushed Stone                       2,420           6.3
5.    3270    Concrete, Gypsum and                2,108           5.5
              Plaster Products
     In total,  these five  SIC codes  comprise 77.8%  (29,847  tons) of  the total
process fugitive emissions  in the  State of Ohio.
                                    3-14

-------
3.7  WISCONSIN
     Wisconsin 1s the smallest contributor of all the states to the overall
Industrial process fugitive emissions total in the Region V area, accounting
for only two percent of the total.  The five most significant process opera-
tions in the non-attainment areas of the State of Wisconsin (i.e., Milwaukee
County only) are as follows:
EMISSIONS
PROCESS (tons/year)
Iron/steel foundry: Casting shakeout
Terminal grain elevator
Cement manufacturing: Total
Iron/steel foundry: Electric arc furnace
Grain process: Corn milling

1,161
694
442
223
206
2,726
PERCENT OF
STATE TOTAL
28.4
17.4
10.8
5.5
5.1
66.8
     These five processes account for 66.8 percent of the total fugitive
process emissions in the area of the State of Wisconsin  included in this
study.  The largest of these is the Iron/steel foundry:  Casting shakeout
category which accounts for over 28.4 percent of the state total.  It should
also be noted that the Iron/steel foundry category has two of the five top
spots totalling 1,384 tons, or 33.9* of the Wisconsin total.  The grain
industry also occupies two of the top categories in Wisconsin, with a total of
900 tons of process fugitive emissions, equalling 22.0*  of Wisconsin's total
(in the areas evaluated).  The summary for the State of  Wisconsin is presented
in Appendix G.
     Examination of the Wisconsin totals by SIC codes yields the following
table of the SIC codes with the greatest emissions:
                                              EMISSIONS      PERCENT OF
     SIC CODE/INDUSTRY	       (tons/year)     STATE TOTAL
1.     3320   Iron and Steel Foundries          1561            38.2
2.     2080   Beverages                          571            14.0
3.     2040   Grain Mill Products                510            12.5
4.     3240   Cement, Hydraulic                  442            10.8
     Together, these four SIC codes total 3,084 tons of  process fugitive
emissions per year, or 75.5* of the total for the areas  of the State of
Wisconsin addressed in this report.
                                    3-15

-------
                      4.0  CONCLUSIONS AND RECOMMENDATIONS

4.1  CONCLUSIONS
     This report is the result of a limited scope study of process fugitive
emissions (particulate only) from industrial sources located in the major
non-attainment areas within the six states of EPA, Region V.  For the purpose
of this report, an industrial source is defined as a source which has the
potential to emit particulate emissions greater than 25 tons per year.  A
major source is classified as a source that has controlled emissions greater
than 50 tons per year.
     This study concluded that 199,664 tons of process fugitive emissions were
generated in 1981 by industrial sources located in the major non-attainment
areas in the Region V states.  These estimates represent approximately 84
percent of the total point source particulate emissions (238,461 tons) from
facilities located in the same area.
     The single process emitting the largest amount of process fugitive
emissions (about 9.2% of the regional total) is the secondary crushing and
screening process at stone quarry facilities.  The top ten processes (in
descending order) follow:
                                                     TYPICAL PROCESS
                                                   FUGITIVE EMISSIONS
	PROCESS DESCRIPTION	                   (tons/year)
Stone Quarry:  Secondary Crush and Screen               18,453
Terminal Grain Elevator                                 13,770
Iron Production:  Iron Ore Handling & Transfer          11,192
Grain Process:  Handling                                 9,303
Primary Aluminum:  Material Handling                     8,326
Lime Manufacturing:  Total                               8,314
Stone Quarry:  Primary Crushing                          8,149
Grain Process:  Wheat Mill                               7,708
Mining:  Handling                                        7,108
Iron Production:  Sinter Operation                       7,035
     These ten largest emitting processes account for approximately 50 percent
of the total process fugitive emissions in the region studied.  All of the
processes identified in the study area are listed (in descending order of
annual emissions) in Table 4-1.
                                   4-1

-------
                                                    Table 4-1.
                                                  US EPA REGION V
                                  INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
                                 TOTAL PROCESS FUGITIVE EMISSIONS BV PROCESS TYPE
                               CONTRIBUTIONS OF VARIOUS PROCESSES IN DESCENDING ORDER
                   PROCESS  DESCRIPTION
-p.
ro
at
STONE QUARRY: SECONDARY CRUSH ft SCREEN
TERMINAL GRAIN ELEVATOR
IRON PROD. IRON ORE HANDLING & TRANSFER
GRAIN PROCESS- HANDLING
PRIMARY ALUMINUM  MAERIAL HANDLING
LIME MANUF: TOTAL
STONE QUARRY. PRIMARY CRUSHING
GRAIN ELEVATOR: WHEAT MILL
MINING  HANDLING
IRON PROD: SINTER OPERATION
STEEL PRODUCTION- BASIC OXYGEN FURNACE
GRAIN TERMINAL: LOADING
COAL STORAGE  (TOTAL)
MINING  ORE CONCENTRATOR
ASPHALT CONCRETE: TOTAL
SEC ALUMINUM  PROD'CHLORINATION - FLUXING
IRON/STEEL FOUNDRY: POURING AND COOLING
CEMENT MANUF- UNLOAD- OUTFALL TOSTORAGE
STEEL PRODUCTION: ELECTRIC ARC FURNACE
CHEMICAL  MANUFAC: HANDLING - STORAGE
LIME MANUF:  ROTARY KILN
IRON/STEEL FOUNDRY: CASTING SHAKEOUT
COKE MANUF-  COAL CHARGING
CEMENT MANUFACTURE- KILN
CONCRETE  BATCH: CEMENT UNLOAD TO SILOS
IRON PROD: CASTING HOUSE
GRAIN PROCESS:  CLEANING
STONE QUARRY: STORAGE
COKE MANUF-  COKING  (DOOR LEAKING)
CONCRETE  BATCH: TOTAL
IRON PROD: SLAG HANDLING
IRON PROD: BLAST  FURNACE DUST HANDLING
STONE QUARRY: HANDLING
IRON/STEEL FOUNDRY:  SAND HANDLING
ASPHALT CONCRETE:  AGGREGATE  STORAGE

ANNUAL
PROCESS
RATE
(TONS/YR)
#**»•*****•#
25104275
13739849
11191605
37216B44
1665269
5262262
32595207
2202411
96853387
38O2498
27563099
2O050774
447791 10
38672436
13750079
159401
2759320
861380
4401381
41352832
6576134
1BO7746
6158826
600000
17940954
10622442
6329119
11452638
7460O47
9637594
252O071
1149O172
21050373
115452B2
7757759
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
18828.21 - 18828.21
149O7.74 - 14907.74
11191.61 - 11191.61
93O4.21 - 93O4.21
8326.34 - 8326.34
8261.75 - 8367. OO
8148.80 - 8148. BO
77O8.44 - 77O8.44
9685.34 - 9685.34
2414.59 - 7O34.62
1929 42 - 16537.86
6516.50 - 65 16. SO
6492.97 - 26867.47
4834. OS - 4834. OS
4262.52 - 4262.52
3985.02 - 3985. O2
137.97 - 5698. OO
2153.45 - 4306.90
396. 12 - 6602. O7
31O1.46 - 3101.46
2630.45 - 263O.45
1084.65 - 11569.57
26 17. SO - 30794. 13
2250. OO - 225O.OO
2152.91 - 2152.91
2124.49 - 20873. 1O
1898.74 - 1898.74
1889.69 - 1889.69
1492.01 - 3357.O2
1782.95 - 1782.95
2545.27 - 2646. O7
1723.53 - 1723.53
1578.78 - 1578.78
1731.79 - 1731.79
1280.03 - 128O.O3
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
•*•»*****
18452. BO
13769.52
11191.61
93O3.O2
8326.34
8314.37
B 148. BO
77O8.44
71O7.9O
7O34.62
6752.96
65 16. SO
6213.93
4665.89
4262.52
3985.02
3634.83
3230. 17
3191. OO
31O1.46
2630.45
258O.37
2284.65
2250. OO
2152.91
2124.49
1898.74
1889.69
18O8.76
1782.95
1779.84
1723.53
1484.38
1376.63
128O.O3

-------
                                                     Table 4-1.
                                                   US EPA REGION V
                                    INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
                                  TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE
                                 CONTRIBUTIONS OF VARIOl
i
ro
COKE MANUF- COKE PUSHING
GRAIN TERMINAL. HEADHOUSE
GRAIN TERMINAL  RECEIVING
IRON/STEEL FOUNDRY: ELECTRIC ARC FURNACE
PRIMARY ALUMINUM. PREBAKED REDUC.  CELL
SECONDARY COPPER- RECLIAMEER
COKE MANUF: COKE QUENCHING
GRAIN PROCESS: CORN MILLING
GRAIN PROCESS: BULK LOADING
CEMENT MANUF' TRANSFER & CONVEYING
SEC LEAD SMELTING: REVERBERATORY FURNACE
ASPHALT CONCRETE- BATCHING PROCESS
IRON/STEEL FOUNDRY: CUPOLA FURNACE
GRAIN CLEANING
GRAIN ELEVATOR. GRAIN HANDLING (TOTAL)
MINING: SECONDARY CRUSHING - SCREENING
COKE MANUF: COKE HANDLING
COKE MANUF: COAL STORAGE
ROCK QUARRY:  DRYER
SEC LEAD SMELTING. BLAST/CUPOLA FURNACE
IRON PROD- IRON ORE STORAGE (TOTAL)
MINING  PRIMARY CRUSHING
CHEMICAL MANUFAC: DETERGENT MANUFAC.
IRON/STEEL FOUNDRY  INDUCTION FURNACE
GRAIN PROCESS RECEIVING
IRON/STEEL FOUNDRY- BALL MILL
GRAIN TERMINAL: TRIPPER
COAL STORAGE:  LOADING OUT  (OUTGOING)
GENERAL WOOD  WORKING
IRON/STEEL FOUNDRY- MOLTEN  IRON TRANSFER
PAPER BOX  MANUFAC.  CUTTERS
PRIMARY ALUMINUM:  ANODE BAKING FURNACE
COAL STORAGE.  LOADING ONTO PILE
IRON/STEEL FOUNDRY.FOUNDRY CAST CLEANING
MINING. ORE  DRYER
ROCESSES IN

6158826
15374390
22882133
1102872
241460
140160
9090509
1259070
29B4O77
3806344
122675
3778160
1326353
34O7687
123O94
6182568
12465905
2788709
37)500
71921
3063362
71763300
167840
420299
7454122
158410
67O4767
8310881
447459
3180O88
1673679
190500
7933734
1460O70
3309753
DESCENDING ORDER
CONTINUE
1077.79 -
1153.08 -
1144. 11 -
579.01 -
965.84 -
963.60 -
909.05 -
755.44 -
746.02 -
380.63 -
171.75 -
547.83 -
66.32 -
511 . 15 -
5O4.69 -
494.61 -
143.36 -
404.36 -
482.95 -
431.53 -
306.34 -
717.63 -
377.64 -
42O.30 -
372.71 -
336.62 -
335.24 -
29O.8B -
306.51 -
302 . 1 1 -
292.89 -
285.75 -
277.68 -
116.81 -
264.78 -


3079 . 4 1
1153.08
1144. 1 1
1919. OO
965.84
963.60
27271.53
755.44
746.02
761.27
963. OO
547.83
1326.35
51 1 . 15
5O4 . 69
494.61
810.28
1673.23
482.95
431.53
551 .41
717.63
377.64
420. 3O
372.71
336.62
335.24
1662. 18
306 . 5 1
302 . 1 1
292.89
285.75
1586.75
584.03
264.78
1254.53
1153.OS
1144. 11
1067.42
 965.84
 963.6O
 886.55
 755.44
 746.O2
 570.95
 567.37
 547.83
 533.45
 511 . 15
 5O4.69
 494.61
 489.64
 488.66
 482.95
 431.53
 428.87
 388.32
 377.64
 375.47
 367.75
 336.62
 335.24
 332.44
 3O6.51
 3O2.11
 292.89
 285.75
 277.6B
 275.41
 264.78

-------
                                                     Table  4-1.
ro
"n"
                                          US EPA REGION  V
                          INDUSTRIAL PROCESS FUGITIVE  EMISSION  INVENTORY
                         TOTAL PROCESS FUGITIVE EMISSIONS  BY  PROCESS  TYPE
                       CONTRIBUTIONS OF VARIOUS PROCESSES  IN  DESCENDING ORDER
                                                                CONTINUE
ASPHALT ROOFING: TOTAL                            16B5577           252.84  -
RECIRCULATING FURNACE                               93510           246.4O  -
PAINT MANUFACTURING: PASTE MIXING                  226950           226.95  -
COAL STORAGE- WIND EROSION                        534O649             34.71  -
CHEMICAL MANUFAC  DRYER                           1862065            186.21  -
LIME MANUF: PRIMARY CRUSHING                      1285195           321.3O  -
PAPER BOX MANUFAC:  HOGGERS                        974204            170.49  -
PAINT MANUFACTURING. MIXERS                        169298            169.30  -
CEMENT MANUF: CRUSHING                             65OOOO            130.OO  -
SEC ALUMINUM PROD:  SWEATING FURNACE               430164            154.86  -
PAINT MANUFACTURING: PARA CRESOL NEUT.             149836            149.84  -
MINING. STOCKPILE                                 5653222            152.64  -
PAINT MANUFACTURING: BATCH MILL                    143382            143.38  -
SECONDARY COPPER  SMELTING: ROTARY FURN.             58729             44.05  -
GRAIN PROCESS:  DRYING                             4698237            117.46  -
CONTACT POT M                                      478747            117.29  -
QUENCH POT                                         439708            1O7.73  -
IRON PROD: LIMESTONE HANDLING & TRANSFER           973114             97.31  -
IRON/STEEL FOUNDRY: GRAVITY SEPARATORS             125256             93.94  -
IRON/STEEL FOUNDRY  MOLD MAKING                   43821O2            153.37  -
GLASS MANUFAC:  HAMMER MILL                        112557             84.42  -
SEC ALUMINUM PROD:  REVERBERATORY FURNACE           72O052             79.21  -
GYPSUM MANUFAC. HANDLING                           5O3551             75.53 -
CERAMIC CLAY: GRINDING                             130433           247.82 -
SEC ALUMINUM PROD:  CHIP DRYER (ROTARY)            198489            71.46 -
PAINT MANUFACTURING: PIGMENT DISPERSION             64211             64.21  -
GRAIN DRYING                                       1129823            62.14-
FOUNDRY   SHOT BLAST GRINDER / FINISHING           11172369            55.86 -
GRAIN TERMINAL: TUNNEL BELT                        774300            54.2O -
CHEMICAL  MANUFAC   CYANAMID KILN                     14112            52.92 -
GLASS MANUFAC:  BATCH PLANT                        115188            5O.11 -
CHEMICAL  MANUFAC   PELITE  EPANDER                   41844O            47.28 -
CONCRETE  BATCH  MIXER LOAD OF AGGREGATE            2149848            43.OO -
STEEL PRODUCTION.  SCARFING                         8458040            46.52 -
SEC ALUMINUM PROD:   CRUCIBLE  FURNACE               862567            38.82 -
252.84
246.4O
226.95
667.58
186.21
321.3O
170.49
169.30
195.OO
154.86
149.84
152.64
143.38
215.83
117.46
117.29
107.73
 97.31
 93.94
153.37
 84.42
 79.21
 75.53
247.82
 71 .46
 64 21
 62. 14
 55.86
 54.2O
 52.92
 50. 1 1
 47.28
 43.0O
 46.52
 38.82
252.84
246.4O
226.95
186.92
186.21
172. 12
170.49
169.30
162.SO
154.86
149.84
148.3O
143.38
130.08
117.46
117.29
1O7.73
 97.31
 93.94
 90.86
 84.42
 79.21
 75.53
 69. 14
 68.92
 64.21
 62. 14
 55.76
 54.2O
 52.92
 50. 11
 47.28
 43.OO
 39.74
 38.82

-------
                                                      Table 4-1.
                                                    US EPA REGION V
                                    INDUSTRIAL PROCESS FUGITIVE  EMISSION  INVENTORY
                                   TOTAL PROCESS FUGITIVE EMISSIONS  BV  PROCESS  TVPE
                                 CONTRIBUTIONS OF VARIOUS PROCESSES  IN  DESCENDING ORDER
                                                                          CONTINUE
no
Q.
IRON/STEEL FOUNDRY' METAL SEPARATORS
CHEMICAL MANUFAC' NA-NH4 SALT PLANT
CONCRETE BATCH: TRANSFER OF SAND
IRON/STEEL FOUNDRY: CRUCIBLE FURA CE
CERAMIC CLAY: STORAGE
CONCRETE BATCH: HOPPER LOAD OF AGGREGATE
GLASS MANUFAC   GLASS MELT FURNACE
SECONDARY COPPER SMELTING: REV. FUNACE
SEC ZINC SMELT. ROTARY SWEAT FURNACE
INK MANUFACTURING:  TOTAL
SEC LEAD SMELTING  SWETAING FURNACE
SECONDARY ALUMINUM: SCRAP CRUSHER
GLASS MANUFAC:  HANDLING & STORAGE
CEMENT MANUF: RAW GRINDING
STEEL FOUNDRY: CORE MAKING
CONCRETE BATCH LOAD OF TRANSIT MIX TRUCK
PAINT SPRAY BOOTHS
CARBON BLACK
CHEMICAL MANUFAC: OLEUM; SLFONATION
FERTILIZER DRYER
CHEMICAL MANUFAC- SOAP MFG. MACHINES
FLOOR TILE MANUFAC  CRUSHER
CHEMICAL MANUFAC- MIXER DRY
GYPSUM MANUFAC  MILLS
SECONDARY COPPER  WIRE CRUSHER
FLOOR TILE MANUFAC  MIXING
SECONDARY COPPER SMELTING. EL. IND. FURN
CHEMICAL MANUFAC. CALC1NERS
CHEMICAL MANUFAC. SOAP PAD; KETTLES
CHEMICAL MANUFAC: MILLS
CONCRETE BATCH: LOAD OF DRY BATCH TRUCK
CEMENT MANUF. RAW MATERIAL UNLOADING
IRON/STEEL FOUNDRY: AUTO SHREDDER
IRON PROD' SHIP/RAILROAD  IRON ORE UNLOAD
GYPSUM MANUFAC: DRYER
  46800
  21300
1601315
 184889
 125393
2647928
 749333
   9445
  48270
  2 1400
  16260
  62576
 269460
 396136
  99947
1675790
3170399
 148796
 181242
 143641
  37274
  16468
 611288
 232244
  37440
 108O56
 294435
  62976
  18861
  81530
 325668
  60000
1209652
 460000
 222850
 35. 10
 33.65
 32.03
  9.24
1O6.58
 26.48
 26.23
 12.51
 13.52
 21.40
 13.01
 20.64
 20.21
 19.81
 17.49
 16.76
 15.85
 14.88
 14 50
 14.36
 13.05
 12.35
 12.23
 1 1.61
  9.36
  8. 10
  7.36
  7. 12
  6.60
  6.52
  6.51
  O.90
  6.05
  4.60
  5.57
 35.1O
 33.65
 32.03
 55.47
106.58
 26.48
 26.23
 37.02
 30.41
 21 .40
 28.45
 20.64
 20.21
 19.81
 17.49
 16.76
 15.85
 14.88
 14.50
 14.36
 13. OS
 12.35
 12.23
 11.61
  9.36
  8. 1O
 20.61
  7. 12
  6.60
  6.52
  6.51
 12.OO
  6.05
  6.9O
  5.57
35. 1O
33.65
32.03
3O.OB
26.65
26.48
26.23
24.89
21.96
21.4O
2O.73
20.64
2O.21
19.81
17.49
16.76
15.85
14.88
14.50
14.36
13. OS
12.35
12.23
11.61
 9.36
 8. tO
 7.64
 7. 12
 6.6O
 6.52
 6.51
 6.45
 6.05
 5.75
 5.57

-------
                                                      Table 4-1.
ro
nT
                                              FURN
GYPSUM MANUFAC: KETTLES
CHEMICAL MANUFAC: FLAKERS
SECONDARV COPPER SMELTING  CRUCIBLE
PAINT MANUFACTURING. PACKAGING
SEC LEAD SMELTING: POT (KETTLE) FURNACE
PAINT MANUFACTURING: RESIN PLANT
IRON/STEEL FOUNDRY. PLATING
SEC ZINC SMELT: MUFFLE SWEAT FURNACE
GYPSUM MANUFACTURING. MIXERS
PAPER BOX MANUFAC.  CORRUGATOR
GLASS MANUFAC.  ANNEALING FURNACE
CHEMICAL MANUFAC. MIXER WET
RUBBER MANUFAC: GRINDING
CHEMICAL MANUFAC: VERMICULITE EXPANDER
RUBBER MANUFAC. MILLS
SECONDARY COPPER  SMELTING: CASTING
RUBBER MANUFAC: MIXING
CHEMICAL MANUFAC  MONOKOTE EXPANDER
PAINT MANUFACTURING: SULFONATION
SEC ZINC SMELT: KETTLE MELTING FURNACE
SEC ZINC SMELT: KETTLE SWEAT FURNACE
SEC ZINC SMELT: REVERBERATORY
CHEMICAL MANUFAC- CLOROX; PACKING
IRON/STEEL FOUNDRY:  STEEL SHREDDER
SEC ALUMINUM  PROD.   INDUCTION FURNACE
CAN MANUFACTURING-  SIDE SEAM; WIPERS
FLOOR TILE MANUFAC-  ASBESTOS HANDLING
LEATHER MANUFACTURING:BUFF ING
LEATHER MANUFACTURING.SHAVING
LEATHER MANUFACTURING DRY BOOTH
RUBBER MANUFAC:  TRIMMING
RUBBER MANUFAC:  TIRE BUFFERS
GYPSUM MANUFAC:  SAWS
GYPSUM MANUFAC.  PERLITE VENT FURNACE
LEATHER MANUFACTURING:WET BPOTH
                   US EPA REGION V
   INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
  TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE
CONTRIBUTIONS OF VARIOUS PROCESSES IN DESCENDING ORDER
                                         CONTINUE
                            1784OO
                             51108
                             15415
                              3744
                            176538
                              3259
                            5292O6
                              4914
                             55255
                             74584
                             51438
                            157O76
                             30636
                              6681
                             29770
                             82570
                             47351
                              4 1OO
                              4576
                             177727
                               1498
                               1100
                             5OOOO
                             32975
                               3363
                             29283
                               1987
                               4320
                               4320
                             1O8OO
                             2O869
                             20456
                               1438
                                60S
                             108OO
4.46 -
4.O9 -
2.47 -
3.74 -
3.53 -
3.26 -
2.65 -
1.33 -
1.93 -
1 .86 -
1 .80 -
1.57 -
O.77 -
O.75 -
O.74 -
O.41 -
0.47 -
O.46 -
O.46 -
0.44 -
O.42 -
o.oo -
O.25 -
O. 16 -
0. 15 -
O. 15 -
0. 15 -
O. 11 -
0. 11 -
O. 11 -
0. 10 -
O. 10 -
O.07 -
O.07 -
O.O5 -
4.46
4.O9
4.93
3.74
3.53
3.26
2.65
3.93
1 .93
1 .86
1 .80
1.57
0.77
0.75
0.74
0.83
0.47
0.46
0.46
0.44
0.42
O.72
0.25
0. 16
0. 15
0.15
0.15
0.11
0. 1 1
0. 11
0.1O
0.10
O.O7
O.07
O.05
4.46
4.O9
3.78
3.74
3.53
3.26
2.65
2.63
1.93
1.86
1.8O
1.57
O.77
O.75
O.74
O.62
0.47
O.46
O.46
0.44
O.42
O.36
O.25
O. 16
O. 15
0.15
0. 15
O. 11
                                                                                                               11
                                                                                                               11
                                                                                                            0. 1O
                                                                                                            0. 1O
                                                                                                            O.07
                                                                                                            0.07
                                                                                                            O.O5

-------
                                                       Table  4-1.
                                                    US EPA REGION  V
                                    INDUSTRIAL PROCESS FUGITIVE  EMISSION  INVENTORY
                                   TOTAL PROCESS FUGITIVE  EMISSIONS  BY  PROCESS  TYPE
                                 CONTRIBUTIONS OF VARIOUS  PROCESSES  IN  DESCENDING ORDER
                                                                          CONTINUE
I
ro
          CHEMICAL MANUFAC: CLOROX:  CONVEYORS
          GLASS MANUFAC:  COOLER
          RUBBER MANUFAC'  HANDLING
          SEC ZINC SMELT:  CRUCIBLE FURNACE
          PAPER BOX MANUFAC-  METAL  CONVEYOR
          LEATHER MANUFACTURING- GRINDING
          CAN MANUFACTURING: SIDE SEAM;  SOLDER BTH
          SEC ZINC SMELT-INDUCTION MELTING FURNACE
          IRON/STEEL FOUNDRY: SOAKING PITS
          IRON/STEEL FOUNDRY  STRIP  MILLS
          IRON/STEEL FOUNDRY: PICKLING TANKS
          IRON/STEEL FOUNDRY: DESULF STATION-STEEL
          MINING- UNDERGROUND VENTS
          CHEMICAL MANUFAC: REACTORS
                            ABSORBERS
                            GENERAL  VENTING
                            SULFURIC ACIO
                            AMMONIUM NITRATE NEUT.
                            AN PRILL COOLER
                            CLOROX;  CHLORINATION
                            PHOSPHORIC ACID PLANT
                            ALUMINUM CHLORIDE PROD
CHEMICAL MANUFAC-
CHEMICAL MANUFAC:
CHEMICAL MANUFAC:
CHEMICAL MANUFAC:
CHEMICAL MANUFAC:
CHEMICAL MANUFAC:
CHEMICAL MANUFAC:
CHEMICAL MANUFAC:
REFINERY. SULFUR RECOVERY PLANT
REFINERY: FCL REGENERATION
PAPER BOX MANUFAC.  GLUER
RUBBER MANUFAC: FARRAL & CALANDER
CAN MANUFACTURING. SIDE SEAM; NOZZLES
TONER MANUFACTURING. TOTAL
SPONGE (TAPE) MFC-  PRESSES
SPONGE (TAPE) MFC:  MILLS
SPONGE (TAPE) MFG.  GRIND]ING
SPONGE (TAPE) MFG'  FINISHING
BREWERY: BREWING KETTLES
SEASONING STANDS
WIRE STRIPPERS
    375
   9000
    343
  12620
   6914
    215
   2755
    372
9924385
7990455
 992421
 370OOO
 146429
 712162
   4989
   7498
 1O6408
 BO7245
 386566
  97760
 175463
   3675
  11 186
 218151
  23416
    384
    266
     50
   3216
  37O56
   1368
    374
 325454
   360O
   1157
O.04 -
0.04 -
O O4 -
0.03 -
O.03 -
0.01 -
O.01 -
0.00 -
O.OO -
0 00 -
0.00 -
O.OO -
O.OO -
O.OO -
O.OO -
0.00 -
O.OO -
O.OO -
0 OO -
O.OO -
o.oo -
O.OO -
0.00 -
O.OO -
O.OO -
0.00 -
O.OO -
0.00 -
O 00 -
O.OO -
O.OO -
O.OO -
0.00 -
O.OO  -
O.OO  -
O.O4
O.O4
O.O4
O.O3
0 03
O.O1
O.O1
O.OO
O.OO
O.OO
0.00
0.00
O.OO
0.00
O.OO
O.OO
O.OO
O.OO
O.OO
0.00
O.OO
O.OO
O.OO
O.OO
O.OO
O.OO
O.OO
O.OO
O.OO
O.OO
0.00
O.OO
O.OO
O.OO
0.00
O.O4
O.04
O.O4
0.03
O O3
O.O1
O.O1
O.OO
0.00
0.00
O 00
O.OO
O.OO
0.00
0.00
O.OO
O.OO
O.OO
O.OO
O.OO
0.00
O.OO
O.OO
O.OO
O.OO
O.OO
O.OO
O.OO
0.00
O.OO
O.OO
O.OO
0.00
O.OO
0.00

-------
4.2  GRAIN HANDLING
     As 1s apparent from reviewing the ranked listing of process categories
which are significant contributors to the process fugitive emissions Inventory
total, three of the largest ten process categories are related to grain
processing, terminalIng, handling, and loading.  These three categories are:
     1.  Terminal grain elevators
     2.  Grain processing - Grain handling
     3.  Grain processing - Wheat mill
Together, these three categories total 30,781 tons/year of process fugitive
emissions, which Is 15.4 percent of the Region V total for the major
non-attainment areas studied here.
     In addition, several additional grain related processes appear In the
complete ranked listing.  For example, of all processes contributing at least
100 ton/year of process fugitive emissions to the total, grain operations
contribute 44,831 tons/year, or 22.5 percent of the total in Region V's
non-attainment areas.  These statistics highlight an apparent need to pursue
additional evaluation of grain handling, terminal and processing facilities.
     It Is recommended that the following aspects of emissions from grain
handling be examined further:
     1.  Emission factors:  In two recent work assignments for EPA, Region V
         addressing grain loading into ships and barges, the nominally
         accepted emission factors for this process have been seriously called
         into question by facility operators and control equipment
         manufacturers.  For example, emission factors for uncontrolled ship
         and barge  loading activities quoted in the literature range from 0.11
         to 8.0 pounds of emissions per ton of grain loaded  (a 73-fold
         difference).  The emission factor will depend on the type of grain,
         its "cleanliness", the length of the spout, wind conditions, etc.
         Perhaps the same range of emission factors affect other grain
         handling operations as well and should be better defined.
                                    4-3

-------
     2.   Control  technology:   Review of the range of potential  process
         fugitive emissions vs. the "typical process fugitive emissions" used
         for this summary may Indicate grain handling operations (at least
         those investigated for this study) are very poorly controlled. Other
         PES investigations indicate that water spraying/moisture application
         (as is used on some other dry materials) cannot be used with grain
         (due to potential spoilage).  Therefore, alternate technologies
         should be reviewed.   One of the most obvious, and potentially least
         costly,  technologies is that of covered conveyors.  Commonly accepted
         engineering judgment indicates covered conveyors reduce process
         fugitive emissions by 50 percent.  However, the issue of explosive
         atmospheres may be significant in the application of covered
         conveyors.  Other technologies like air evacuation at transfer points
         may be able to significantly reduce grain handling process fugitive
         emissions.  The studies which are recommended to be performed include
         assessments of the applicability of alternate technologies, their
         potential effectiveness, and their projected costs.
     3.   Facility Investigations:  Based on the uncertainties regarding
         emission factors and applicability of control technologies, it 1s
         recommended that on-site facility investigations be performed to
         obtain first hand Information regarding actual facility operations.
         It may be that many of the facilities are already attempting to
         control process fugitive emissions with available (or innovative)
         technology whose effect is not reflected in the inventory presented
         here.  This type of study might also allow distinctions to be made
         (if they exist) between various types of grain handling facilities
         (terminals, country elevators, grain processing facilities, etc.).
         Finally, additional throughput data would be obtained to improve the
         accuracy of the inventory.

4.3  QUARRYING ACTIVITIES
     Two of the top ten processes emitting process fugitive emissions are
related to quarrying activities.  These activities account for 13.3 percent of
the total process fugitive emissions regionwide.  Our findings indicate that
                                   4-4

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no major controls are placed on these activities.  The majority of the dust
control activities at these sites are not practiced for purposes of dust
control, but rather as an integral part of the process (such as sand
cleaning).  These factors highlight a need for additional study in the area of
dust control at quarrying and mining facilities.
     It is recommended that the following factors in quarrying and mining
activities be examined further:
     1.  Regulation:  Region V should undertake an evaluation of the
         regulations that pertain to quarrying and mining activities  in all
         the states.  These regulations should be reviewed  in terms of
         applicability and the ability to control emissions from these sources.
     2.  Control practices:  A study should be undertaken that would  address
         the types of control practices at these facilities at the present
         time.  Furthermore, future controls should be examined in terms of
         their ease of applicability, operation, and cost-effectiveness.
     Using the above mentioned factors as the basis for decision-making, the
existing state regulations may need to be modified.

4.4  IRON PRODUCTION
     Two of the top ten process fugitive emissions generating processes
pertain to iron production.  These account of 18,227 tons or 9.1 percent of
the total regionwide process fugitive emissions generated for this study.  The
two activities are:
     1.  Iron production:  Iron ore handling and transfer
     2.  Iron production:  Sinter operations
     If processes contributing 100 tons per year or more to the regional total
are considered, iron production related activities account  for 31,496 tons per
year or 15.8 percent of the total process fugitive emissions.  Realizing that
iron and steel production facilities are going through difficult economic
times, nonetheless they should be scrutinized in terms of fugitive emissions
control activities.  At a minimum, the following items should be considered:
     1.  Processes:  The processes and listed in Table 4-1  pertaining to iron
         and steel production should be examined for present controls on these
         processes, potential future controls, and cost-effectiveness of
         future controls.

-------
     2.  Regulations:   Additional controls should be considered for Integra-
         tion Into the existing regulations.  If possible and cost-effective,
         these controls should be required of the iron and steel producton
         facilities.

4.5  MATERIAL HANDLING
     Similar to the analysis of grain handling (Section 4.2), the general
category of materials handling includes four of the ten top process fugitive
emission positions (i.e., Grain Processing - Grain Handling, Iron Ore Handling
and Transfer, Grain Process - Grain Handling, and Primary Aluminum Material
Handling).  Together, these four process categories total 35,929 tons/year
process fugitive particulate emissions, or 18.0 percent of the total for the
total Region V major non-attainment areas.  Again, as 1n the case of the grain
operations alone, an even higher percentage of total emissions are assembled
as one goes farther down the list.
     It is recommended that further evaluation of alternate control technol-
ogies be undertaken (especially where technologies cross process or material
boundaries in applicability) to evaluate effectiveness, applicability, and
costs.  An effective (50 percent or greater), relatively inexpensive technol-
ogy applied to material handling operations throughout the Region's
non-attainment areas could make a significant reduction in the Region's
process fugitive TSP emission total.  Further analysis of the control tech-
nologies also implies the need for emission factor and facility evaluations as
described earlier.
                                   4-6

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                               5.0  REFERENCES


 1.   Bernard  Bloom and John D. Jeffery, "Review of Coke Plant Quench Tower
     Particulate  Emissions Rates," from Proceedings, Air Pollution Control in
     the  Iron and Steel  Industry Specialty Conference, Lake Michigan States
     Section.Air Pollution Control Association, April 1981.

 2.   R.W.  Fullerton and  W.A. Wade III, "Air Quality Effects From Quenching
     Coke  with Fresh  Versus Process Water", from Proceedings, Air Pollution
     Control  in the Iron and Steel Industry Specialty Conference, Lake
     Michigan States  Section"!Air Pollution Control Association, April  1981.

 3.   Source Assessment-Coal Storage Piles.  EPA/600/2-78/004k.  Monsanto
     Research Corporation.Dayton, Ohio:  May 1978.

 4.   Environmental Assessment of Coal Transportation, PEDCo Environmental,
     Inc.   Prepared for  U.S. EPA, Contract No. 68-02-1321, Task Order No. 40,
     October  15,  1976.

 5.   Particulate  Emission Factors Applicable to the Iron and Steel Industry.
     EPA/450/4-79-028.   September 1979.

 6.   Coke  Quench  Tower Emission Testing Program.  EPA/600/2-79-082. April  1979.

 7.   Iron  and Steel Plant-Open Source Fugitive Emissions Evaluation.
     EPA/600/2-79-103.   May 1979.

 8.   Fugitive Emissions  from Integrated Iron and Steel Plants.
Fugitive Emissions from Integr
EPA/bOO/Z-78-ObO.March 1978.
 9.   Design-Data Book  for  Civil  Engineering, Volume I.   New York:   John Wiley
     and Sons,  Inc.,  1960.

10.   Technical  Guidance for  the  Control  of  Industrial Process Fugitive
     Particulate Emissions.   EPA/450/3-77-010.March 1977.

11.   Assessment of Fugitive  Particulate  Emission Factors for Industrial
     Processes.EPA/450/3-78-107.September  1978.

12.   Fugitive Emissions from Iron Foundries.   EPA/600/7-79-195.  August 1979.

13.   Compilation of Air Pollution Emission  Factors, AP-42.  U.S. EPA  Office  of
     Air Quality Planning  and Standards.

14.   A Study of Fugitive Emissions  from  Metallurgical Processes.  MRI, Inc.
     Prepared for 0.5. EPA,  Contract No. 68-02-2120, August 25,  1977.
                                     5-1

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15.   "Measurement of Iron  Foundry Fugitive Emissions."  Presented at the
     Symposium on Fugitive Emissions:  Measurement and Control, Hartford,
     Connecticut, May 18,  1976.

16.   Standards Support and Environmental  Impact Statement, Volume I;  Proposed
     Standards of Performance  for tne Grain Elevator  Industry^
     EPA/450/2-77-70la. January
17.  investigation of Fugitive  Dust. Volume  I - Sources. Emissions, and
     Control.  PEDCo Environmental,  Inc.   Prepared under U.S. EPA Contract No.
     55=02=7044,  Task Order  No.  9, June  1974.

18.  Telephone conversation  with Mr. Graham  Fitzsimmons, January 18,  1982.

19.  Source Category Survey  - Ceramic  Clay Industry.  EPA 450/3-80-017.
     Emission Standards and  Engineering  Division, U.S.  EPA.  RTP, NC:  March
     1980.

20.  Dictionary of Science and  Technology.  London, England:  W & R Chambers,
     T9TT

21.  Shreve, R. Morris and Joseph A. Brink,  Jr.  Chemical Process Industries.
     4th ed.  New York:  McGraw-Hill,  1977.

22.  Air Pollution Engineering  Manual.  2nd  ed.  Air  Pollution Control
     District - County of Los Angeles.  U.S. EPA, RTP:  May  1973.

23.  Venditti, F. R., J. A.  Armstrong, and Mr. Durham.  Symposium on  the
     Utilization of Particulate Technology - Volume 4 - Fugitive Dusts and
     Sampling Analysis, and  Characterization of Aerosols.  EPA 600/7-79-044d.
     February 1979.

24.  Profiles of Air Quality in Region V.  EPA 905/9-80-004.  July  1982.

25.  Reasonable Available Control Measures for Fugitive Dust Sources. Ohio
     Environmental Protection Agency.  Columbus, Ohio:  September  1980.
                                     5-2

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                                 6.0  GLOSSARY
Facility

Fugitive emissions



Industrial source
Major Industrial source
(also major source)

Point source
Potential
Potential process fugitive
emissions (also potential
process fugitive emission
factor)
Process
Process fugitive emissions
Process fugitive emission
factor  (E.F.)
a particular plant or industrial source.

includes dust arising from travel on
unpaved roads, wind action on open fields,
and agricultural activities.

a source of particulate emissions generated
by industrial or manufacturing activities.

industrial sources with 50 tons/year or
greater controlled partlculate emissions.

see also "industrial source"; refers to
emissions emanating from stacks or polution
control equipment.

in general use, "potential" is synonymous
with "uncontrolled" or "maximum".

uncontrolled emissions from process
operations not escaping to the atmosphere
via a stack or control device.  Range
usually shown due to variations in test
results or estimated methods.

Industrial or manufacturing operation which
results in the generation of particulate
emissions.  Usually applied to particular
types of equipment.

particulate emissions from  industrial
operations that escape to the atmosphere
without passing through a primary exhaust
system  (such as a flue or stack) or through
an emission control system.  Can include
manufacturing operations; loading,
unloading or transporting of materials;
storage piles; and sources operated out of
doors (coke ovens, rock crushing,
sand-blasting, etc.).

emissions factor for estimating process
fugitive emissions from particular
Industrial operations.  Units are usually
in pounds of particulate emissions per ton
of process throughput.
 /'  ;
'.   . 4
                                                                                   /
                                    6-1

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Process fugitive emission     -    usually the annualIzed rate (tons/year) of
rate                               process fugitive emissions resulting from
                                   industrial operations.  In this report,
                                   results from multiplication of the
                                   appropriate emission factor and the process
                                   throughput corrected to the proper units.

Typical process fugitive           "typical" implies the expected or most likely
emission (also typical             emissions (or factor) to be expected from a
process fugitive emission          particular facility, process, or control
factor)                            technique.  Can be less than or more than the
                                   potential process fugitive emissions (or
                                   factor) due to site specific information.
                                   6-2

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                 APPENDIX A
INDUSTRIAL PROCESS FUGITIVE EMISSION  FACTORS

-------
                                  Industrial  Process  Fugitive  Emission Factors
Process Operation

Coal Storage
  Loading into pile
  (incoming)
  Vehicle traffic
  Loading out(outgoing)
  Wind erosion
  Total (all of above)
Coke Manufacture
  Coal storage
  Coal charging
  Door leaks (coking)
  Coke quenching

  Coke quenching
  U.S. Steel 2 & 3
  Coke quenching
  U.S. Steel 1,5,8 & 9
  Coke handling
  Coke pushing
Potential
Process
Fugitive
Emission
Factor
(Ib/ton)
0.07-0.40
0.14-0.15
0.07-0.40
0.013-0.25
0.29-1.20
0.29-1.20
0.85-10.00
0.40-0.90
0.20-6.00
0.20-6.00
0.20-6.00
0.023-0.130
0.35-1.00
Typical
Process
Fugitive
Emission
Factor
(Ib/ton)
0.07
0.14
0.08
0.07
0.36
0.36
0.85
0.50
0.20
0.43
0.64
0.08
0.47
D
D
D
D


D
C
D
B

A

A

E
B
7,8,9

7,8,9
7,8,9
7,8,9
7,8,9


7
5
6
6

1,2,6

1,2,6

10
5
                            Comments
                            Most recent data based
                            on test results
Total of the above 4

Most recent data based
Average of test data
Higher reliability rating
17% of emissions were
classified as fugitive
Test data

Test data

Average of range
Most recent data

-------
                           Industrial Process Fugitive Emissions Factors  (Continued)
Process Operation

 Iron Production
   Unloading - ship/
   Railcar - ore
   Unloading-ship/
   railcar - limestone
   Iron ore storage -
   total
   Iron ore handling/
   transfer
   Limestone handling/
   transfer
   Blast furnace flue
   dust handling
   Sinter operation
   Slag handling
   Casting house
 Steel Production
   Basic oxygen furnace/
   roof monitor
   Open hearth furnace/
   roof monitor
   Electric arc furnace/
   roof monitor total
   Scarfing
Potential
Process
Fugitive
Emission
Factor
(Ib/ton)
0.02-0.03
0.20
0.20-0.36
2.00
0.20
0.30
1.27-3.70
2.02-2.10
0.40-3.93
0.14-1.20
0.1-0.39
0.18-3.00
0.011
Typical
Process
Fugitive
Emission
Factor
(Ib/ton)
0.025
0.20
0.28
2.00
0.20
0.30
3.70
2.06
0.40
0.49
0.168
1.45
0.011
Emission
Factor
Reli-
ability
Rating
E
E
E
D
D
E
E
C
C
B
C
C
B
Emission
Factor
Ref.
Number
10
10
10
10
10
10
14
10
5
5
5
5
10
Comments
Average of range

Average of range



Most recent test data
Average of range
Roof monitor emissions
Higher reliability
Higher reliability
Most recent data based
test results


-------
                          Industrial Process Fugitive Emissions Factors (Continued)
Potential
Process
Fugitive
Emission
Factor
Process Operation (Ib/ton)
Secondary Aluminum Production
Sweating furnace
Reverberatory furn
Crucible furnace
Induction furnace
Chip dryer (rotary)
Chlorination-fluxing
Scrap crusher
0.72
0.22
0'.09
0.09
0.72
50.00
0.50
Typical
Process
Fugitive
Emission
Factor
(Ib/ton)
0.72
0.22
0.09
0.09
0.72
50.00
0.50
Emission
Factor
Reli-
ability
Rating
E
E
E
E
E
E
E
Emission
Factor
Ref.
Number

10
10
10
10
10
11 ^
11
Secondary Lead Production
  Sweating furnace
  Reverberatory furnace
  Blast (cupola) furn.
  Pot (kettle) furnace
  Casting
Secondary Zinc Smelting
  Reverberatory furnace
  Kettle sweat furnace
  Rotary sweat furnace
  Muffle sweat furnace
  Electric resistance
  sweat furnace
1.60-3.50
2.80-15.70
12.00
0.04
0.87
0.00-1.30
0.56
0.56-1.26
0.54-1.60
0.50
2.55
9.25
12.00
0.04
0.7
0.65
0.56
0.91
1.07
0.50
E
E
E
E
E
E
E
E
E
E
10
10
10
10
10
10
10
11
11
10
                                                                                    Comments
                                                                                     Similar to primary crusher
                                                                                     rock quarry
Average of range
Average of range
Average of range

Average of range

-------
                           Industrial Process  Fugitive  Emissions  Factors  (Continued)
Process Operation

   Crucible  furnace
   Kettle  melting  furn.
   Reverberatory
   melting furnace
   Electric  Induction
   melting furnace
 Iron and  Steel  Foundry
   Cupola  furnace  oper.
   Crucible  furnace
   Electric  arc  furnace

   Open  hearth furnace
   Electric  Induction
   furnace
   Casting operation -
   shakeout
Potential
Process
Fugitive
Emission
Factor
(Ib/ton)
0.005
0.005
0.005
Typical
Process
Fugitive
Emission
Factor
(Ib/ton)
0.005
0.005
0.005

Emission
Factor
Reli-
ability
Rating
E
E
E


Emission
Factor
Ref.
Number
10
10
10
0.005
1.20-12.80
   Pouring  and  cooling     0.10-4.13

   Sand  handling           0.30
   Foundry  cast cleaning   0.16-0.80
   Mold  making             0.07
   Shot  blasters,          0.01
   grinding, etc.
0.005
3.20

3.00

0.30
0.48
0.07
0.01
                               C
                               E
                               E
                               D
10
0.10-2.00
0.10-0.60
1.05-3.48
0.10-0.90
2.00
1.05
0.35
2.00
0.50
2.00
E
E
D
E
E
11
10
12
10
11
12

12

15
11
10
11
                                                                                     Comments
                                                           Average of range
                                                           Average of range
                                                           Testing data with hooding
                                                           furnace
                                                           Average of range
Particle size less than
50 mm; higher reliability
rating
Particle size less than
50 mm
Test data
Average of range

-------
                           Industrial Process Fugitive Emissions Factors (Continued)
Process Operation

   Core making
   Ball mill
   Molten  iron  transfer
   Plating
   Steel shredder
   Auto shredder
   Metal separators

   Gravity separators

 Country Grain  Elevator
   Grain handling-total
   Grain handling-
   except  head  house
 Grain Terminal
   Grain Receiving
   Grain Loading
   Grain Tunnel belt
   Grain cleaning
   Grain drying
   Headhouse
   Tripper
   Terminal - total
Potential
Process
Fugitive
Emission
Factor
(Ib/ton)

  0.35
  4.25
  0.19
  0.01
  0.01
  0.01
  1.50

  1.50
  8.20
  3.50
  0.10
  0.65
  0.14
  0.30
  0.11
  0.15
  0.10
  2.17
Typical
Process
Fugitive
Emission
Factor
(Ib/ton)

0.35
4.25
0.19
0.01
0.01
0.01
1.50

1.50
 8.20
 3.50
 0.10
 0.65
 0.14
 0.30
 0.11
 0.15
 0.10
 2.17
Emission
Factor
Reli-
ability
Rating
D
D
D
E
E
E
E
E
D
D
B
B
B
B
B
B
B
B
Emission
Factor
Ref.
Number
11
8
4
13
11
11
11
11
11
11
11
11
11
11
11
11
11
11
Comments
Engineering  judgment
Engineering  judgment
Similar to scarfing
Similar to screens
rock quarry
Similar to screens to
rock quarry

Average of range

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                           Industrial  Process Fugitive Emissions Factors (Continued)
Process Operation

Grain Processing
  Corn mining-total
  Wheat milling
  (Millinghouse)
  Receiving
  Drying
  Handling
  Cleaning
  Bulk loading
Cement Manufacture
  Total
  Raw material
  unloading
  Crushing
  Transfer & conveying
  Screening
  Raw grinding
  Unloading-clinker
  gypsum outfall to
  storage
Potential
Process
Fugitive
Emission
Factor
(Ib/ton)
1.20
7.00
0.10
0.05
0.50
0.60
0.50
11.3-18.9
0.03-0.40
0.40-0.60
0.20-0.40
1.50
0.10
5.0-10.0
Typical
Process
Fugitive
Emission
Factor
(Ib/ton)
1.20
7.00
0.10
0.05
0.50
0.60
0.50
14.50
0.215
0.50
0.30
1.50
0.10
7.50
Emission
Factor
Reli-
ability^,
Rating <*
D
D
D
D
D
D
D
E
E
E
E
E
E
E
Emission
Factor
Ref.
Number
13
13
13
13
13
13
13
11
11
11
11
11
11
11
Comments
Fugitive emission factors
are assumed to be 1/10
of the uncontrolled
emission factor.
See Ref. 16.

Entire process average
Average of range

Average of range
Average of range
Average of range

-------
                           Industrial Process Fugitive Emissions Factors (Continued)
Process Operation

Lime Manufacturing
  Total
  Primary crushing
  Rotary kiln
Concrete Batching
  Total
  Transfer of sand
  Cement unload to
  elevated silos
  Weight hoppers
  loading of cement,
  sand, and aggregate
  Mixer loading of
  cement, sand, aggreg,
  Loading of transit
  mix truck
  Loading of dry batch
  truck
Asphalt Batch Plant
  Total
  Aggregate storage
  Batching Process
Potential
Process
Fugitive
Emission
Factor
(Ib/ton)
3.14-3.18
0.50
0.80
0.37
0.04
0.24
Typical
Process
Fugitive
Emission
Factor
(Ib/ton)
3.16
0.50
0.80
0.37
0.04
0.24
Emission
Factor
Reli-
ability
Rating
E
E
E
E
E
E
Emission
Factor
Ref.
Number
13
13
13
13
13
13
0.02
0.02
13
0.04
0.02
0.04
0.04
0.02
0.04
E
E
E
13
13
13
0.62
0.33
0.29
0.62
0.33
0.29
E
D
E
10
10
10
                                                           Comments
                                                           Entire process average
                                                           Entire process
                                                           Entire process

-------
                           Industrial Process Fugitive Emissions Factors (Continued)
Process Operation
Potential
Process
Fugitive
Emission
Factor
(Ib/ton)
Typical
Process
Fugitive
Emission
Factor
(Ib/ton)
Emission
Factor
Reli-
ability
Rating
Emission
Factor
Ref.
Number
Comments
Brick Manufacturing
  Total                   0.29            0.29

Rock Quarry

  Handling
  Primary crushing
  Secondary  crushing/
  screening
  Stock  piles

  Dryer


Secondary Copper, Brass,
Bronze  Smelting
  Reverberatory furnace  2.65-7.84      5.27
  Electric  Induction      0.05-0.14      0.14
  furnace
  Rotary kiln              1.50-7.35      4.43

  Crucible  furnace        0.32-0.64      0.49

  Casting                0.01-0.02      0.015

  Reclaimer               13.75           13.75

  wire  crusher            0.50           0.50
                                           11
0.15
0.50
1.50
0.33
2.60
0
0
1
0
2
.15
.50
.50
.33
.60
E
E
E
E
E
11
11
11
10
11,13
                                 D

                                 D


                                 D

                                 D

                                 D

                                 D

                                 E
                           11

                           11


                           11

                           11

                           11

                           11

                           11
                                                            Similar  to  asphalt batch
                                                            plant  dryer
                             Similar to primary
                             crusher at rock quarry

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                           Industrial Process Fugitive Emissions Factors  (Continued)
Process Operation

Mining
  Primary crusher
  Secondary crusher
  Transfer & Conveying
  Ore dryer
  Ore concentrators
  Underground vents
  Stock piles
Asphalt Roofing
  Total

Primary Aluminum
  Handling
  Anode baking furnace
  Prebaked reduction
  cell
Chemical Manufacturing
  Mixer-dry
  Mixer-wet
Potential
Process
Fugitive
Emission
Factor
(Ib/ton)
0.02
0.16
0.20
0.16
0.25
0.00
0.054
Typical
Process
Fugitive
Emission
Factor
(Ib/ton)
0.02
0.16
0.20
0.16
0.25
0.00
0.054
Emission
Factor
Reli-
ability
Rating
D
D
D
D
D
D
D
Emission
Factor
Ref.
Number
11
11
11
11
11
11
10
0.30
0.04
0.02
0.30
0.04
0.02
E
E
           11,13
10.00
3.00
8.00
10.00
3.00
8.00
D
D
D
11
11
11
19,21
19,21
                                                           Comments
                                                           Same as handling
                                                           Engineering judgment
                 Similar to asphalt bulk
                 plant

-------
Industrial Process Fugitive Emissions  Factors  (Continued)





Process Operation
Dryer
Storage/handling
Mills
Calciners
Flakers
General venting
Vermicular expander
Monokote expander
Ammonium nitrate
neutralization
Ammonium nitrate
crushing
Ammonium nitrate
prill cooler
Per lite expander
Clorox-chlorination
stands
Clorox-packing
Clorox-conveyors
Oleum-sulfonation
Soap mfg-machines
Soap mfg-kettles
Potential
Process
Fugitive
Emission
Factor
(Ib/ton)
0.20
0.15
0.16
0.226
0.16
0.00
0.226
0.226
0.00

1.50

0.00

0.226
0.00

0.01
0.24
0.16
0.70
0.70
Typical
Process
Fugitive
Emission
Factor
(Ib/ton)
0.20
0.15
0.16
0.226
0.16
0.00
0.226
0.226
0.00

1.50

0.00

0.226
0.00

0.01
0.24
0.16
0.70
0.70

Emission
Factor
Reli-
ability
Rating
E
E
D
D
E
E
E
E
E

E

E

D
D

D
D
E
E
E


Emission
Factor
Ref.
Number Comments
11,13
11,13
11
11
11
11
11,13
11,13
21

11,21

11,21

11,13
11,21,22

11,21,22
11,21,22
11
11,13
11,13

-------
                           Industrial Process Fugitive Emissions Factors (Continued)
Process Operation

   Detergent  mfg
   Cyanamid kiln
   Na-NH4  salt  plant
   Aluminum chloride
   production
 Glass  Manufacturing
   Glass melt furnace
   Annealing  furnace
   Hammer  mill
   Handling/storage
   Batch plant
   Handling
   Cooler
 Gypsum Manufacturing
   Handling
   Dryer
   Kettles
   Mills
   Saws
   Perllte verticle
   furnace
   Mixers
Potential
Process
Fugitive
Emission
Factor
(Ib/ton)
4.50
7.50
3.16
0.00
Typical
Process
Fugitive
Emission
Factor
(Ib/ton)
4.50
7.50
3.16
0.00
Emission
Factor
Reli-
ability
Rating
E
E
E
E
Emission
Factor
Ref.
Number Comments
11,13
11
11
11
0.07
0.07
1.50
0.15
0.87
0.16
0.01
0.30
0.05
0.05
0.10
0.10
0.226
0.07
0.07
1.50
0.15
0.87
0.16
0.01
0.30
0.05
0.05
0.10
0.10
0.226
D
D
D
D
E
E
E
D
D
D
D
D
D
11,13
11,13
11,13
11,13
11,13
11,13
11,13,19,21
11
11
11
11
11
11
                                                           5 percent of the
                                                           uncontrolled emissions
                                                           Assumed to be similar to
                                                           cement manufacturing
0.07
0.07
11

-------
                            Industrial Process Fugitive Emissions Factors  (Continued)
'l
Process Operation
Ceramic clay
  Drying
  Grinding
  Storage
Refinery
  FCU  regeneration  unit
Paper  Box Manufacturing
  Hoggers
  Cutters
  Metal conveyor
  Corrugator
  Gluer
Rubber Manufacturing
  Trimming
  Mixing
  Time buffers
  Handling
  Mills
  Farral/Calendar
  Grinding
                          Potential
                          Process
                          Fugitive
                          Emission
                          Factor
                          (Ib/ton)
                            3.50
                            3.80
                            1.70

                            0.00
Typical
Process
Fugitive
Emission
Factor
(Ib/ton)
3.50
3.80
1.70

0.00
Emission
Factor
Reli-
ability
Ratine
C
C
C
Emission
Factor
Ref.
Number
 11,13,19
 11,13,19
 11,13,19

 11
Comments

10 percent of  the
uncontrolled emissions
0.35
0.35
0.01
0.05
0.00
0.01
0.02
0.01
0.24
0.05
0.02
0.05
0.35
0.35
0.01
0.05
0.00
0.01
0.02
0.01
0.24
0.05
0.02
0.05
D
D
D
E
E
D
E
E
E
E
E
E
11
11
13

13
11,13
11,13
11
11
11
11
11


Engineering judgment


Engineering judgment
Engineering judgment
Engineering judgment
Engineering judgment
Engineering judgment
Engineering judgment
Engineering judgment

-------
 Industrial Process Fugitive Emissions Factors (Continued)
Process Operation
Leather Manufacturing
  Grinding
  Buffing
  Shaving
  Dry booth
  Uet booth
Paint Manufacturing
  Sulfonation        >
  Para cersol    c*"60
  neutralization
  Packaging
  Resin plant
  Batch plant
  Mixers
  Pigment dispersion
  Paste mixing
Can Manufacturing
 '•Side seam-solder
  bath
  Side seam-wipers
  Side seam-nozzles
Potential
Process
Fugitive
Emission
Factor
(Ib/ton)
0.05
0.05
0.05
0.02
0.01
0.20
2.00
2.00
2.00
2.00
2.00
2.00
2.00
Typical
Process
Fugitive
Emission
Factor
(Ib/ton)
0.05
0.05
0.05
0.02
0.01
0.20
2.00
2.00
2.00
2.00
2.00
2.00
2.00
Emission
Factor
Reli-
ability
Rating
E
E
E
E
E
E
E
E
E
E
E
E
E
Emission
Factor
Ref.
Number
13,19,21
13,19,21
13,19,21
13,19,21
13,19,21
13
13
13
13
13
13
13
13
Comments
Engineering judgment
Engineering judgment
Engineering judgment
Engineering judgment
Engineering judgment








0.01

0.01
0.01
0.01

0.01
0.01
E
E
Engineering judgment

Engineering judgment
Engineering judgment

-------
                           Industrial  Process Fugitive Emissions  Factors  (Continued)
                         Potential
                         Process
                         Fugitive
                         Emission
                         Factor
Process Operation        (Ib/ton)

Floor T1le Manufacturing
  PVC Handling            0.15
  Mixing                  0.15
  Crusher                 1.5
  Asbestos handling       0.15
Ink Manufacturing
  Total                   2.00
Toner Manufacturing
  Total                   0.01
Tape Manufacturing
  Presses                 0.00
  Mills                   0.00
  Grinding                0.00
  Finishing               0.00
General - Unclassified
  Wood working  -  total    1.37
  Carbon black  rofg.       0.20
  Paint spray booths      0.01
  Brewery-brewing         0.00
  kettles
Typical
Process
Fugitive
Emission
Factor
(Ib/ton)
 0.15
 0.15
 1.50
 0.15

 2.00

 0.01

 0.00
 0.00
 0.00
 0.00

 1.37
 0.20
 0.01
 0.00
Emission
Factor
Reli-
ability
Rating
E
E
E
E
 E
 E
 E
 E


 D
 B
 E
 D
Emission
Factor
Ref.
Number
 11,19
 11,19
 11,19
 11,19

 13

 13
 10
 13

 11,13
Comments
Engineering  judgment
Engineering  judgment
Engineering  judgment
Engineering  Judgment

Total/Saw mill

Engineering  judgment

-------
                        Industrial Process Fugitive Emission? Factors (Continued)





Process Operation
Seasoning stands
Wire strippers
Contact pot-magnesium
Quench pot -
magnesium
Redrculatlng furnace
magnesium
Fertilizer dryer
Potential
Process
Fugitive
Emission
Factor
(Ib/ton)
0.00
0.00
0.49
0.49

5.27

0.20
Typical
Process
Fugitive
Emission
Factor
(Ib/ton)
0.00
0.00
0.49
0.49

5.27

0.20

Emission
Factor
Reli-
ability
Rating
E
E
E
E

E

E


Emission
Factor
Ref.
Number


11
11

11

11





Comments
Engineering judgment
Engineering judgment






Negligible Emission Sources
Soaking pits
Strip mill
Pickling tanks
Desulfurization
Reactors
Absorbers
Vaporizers
Contact su If uric
acid production
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

A
A
A
E
E
D
D
E





11,13
11
11


Fuel burning/pt. source
Fuel burning/pt. source
Fuel burning/pt. source
S02 Emissions only
Point source
Point source
Point source
Engineering judgment

Ammonium nitrate prill  0.00
tower
Phosphoric acid plant   0.00
Sulfur recovery plant   0.00
0.00

0.00
0.00
E
E
21

21,22
13
Closed tower

Point Source
S02 Emissions

-------
                          APPENDIX  B
SUMMARY OF ILLINOIS STATE PROCESS FUGITIVE  EMISSION  INVENTORY

-------
                                 STATE OF ILLINOIS
                   INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
                 TOTAL PROCESS FUGITIVE EMISSIONS FOR ALL FACILITIES
                          TOTALS FOR THE STATE OF ILLINOIS
                          **»****•»»**»*««»**•*•»*»*•**•«»•

       POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR):  69563.06 - 102458.87
       TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR):          75366.41
                     TOTALS FOR THE STATE OF ILLINOIS   BY COUNTY
                     ********************************************
COUNTY OF COOK
       POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR):  69563.O6 - 102458.87
       TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR):          75366.41

-------
                                                     STATE OF ILLINOIS
                                       INDUSTRIAL  PROCESS FUGITIVE EMISSION INVENTORY
                                       TOTAL  PROCESS  FUGITIVE EMISSIONS BY PROCESS TYPE
                                              TOTALS  FOR THE STATE OF ILLINOIS
                                              •**»*«•«***»****••«***••*•»•«•**•
                       PROCESS  DESCRIPTION
             ****************************************
             COAL STORAGE:  LOADING  ONTO  PILE
             COAL STORAGE:  LOADING  OUT  (OUTGOING)
             COAL STORAGE.  WIND EROSION
             COAL STORAGE  (TOTAL)
             COKE MANUF: COAL CHARGING
                        COKING (DOOR LEAKING)
                        COKE QUENCHING
                        COKE HANDLING
                        COKE PUSHING
                        SHIP/RAILROAD IRON ORE  UNLOAD
                        IRON ORE STORAGE (TOTAL)
                        IRON ORE HANDLING & TRANSFER
                        LIMESTONE HANDLING &  TRANSFER
                        BLAST FURNACE DUST HANDLING
                        SINTER  OPERATION
                        SLAG HANDLING
                        CASTING HOUSE
             STEEL PRODUCTION:  BASIC OXYGEN FURNACE
             STEEL PRODUCTION:  ELECTRIC  ARC FURNACE
                               SCARFING
                                 SWEATING FURNACE
                                REVERBERATORY FURNACE
                                 CRUCIBLE FURNACE
                                 INDUCTION FURNACE
                                 CHIP DRYER (ROTARY)
                                 SCRAP  CRUSHER
                                SWETAING FURNACE
                                REVERBERATORY FURNACE
             SEC LEAD SMELTING. BLAST/CUPOLA  FURNACE
             SEC LEAD SMELTING: POT (KETTLE)  FURNACE
             SEC ZINC SMELT: REVERBERATORY
             SEC ZINC SMELT: ROTARY SWEAT FURNACE
             SEC ZINC SMELT: MUFFLE SWEAT FURNACE
             SEC ZINC SMELT: CRUCIBLE FURNACE
COKE MANUF
COKE MANUF
COKE MANUF
COKE MANUF
IRON PROD:
IRON PROD:
IRON PROD:
IRON PROD:
IRON PROD:
IRON PROD-
IRON PROD:
IRON PROD:
STEEL PRODUCTION:
SEC ALUMINUM PROD:
SEC ALUMINUM PROD:
SEC ALUMINUM PROD:
SEC ALUMINUM PROD:
SEC ALUMINUM PROD:
SECONDARY ALUMINUM:
SEC LEAD SMELTING:
SEC LEAD SMELTING:
  ANNUAL
  PROCESS
  RATE
  (TONS/YR)
*********
     (S)
  B308381
     (S)
 11671970
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
  3638234
     (S)
     (S)
  2686482
 1O369241
   729948
     (S)
   412757
    89804
   810OOO
     (S)
    62458
     (S)
     (S)
    57410
     (S)
   1OO465
     (S)
     5265
     (S)
    1 1O22
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
*********************
144. SO - 825. 7O
290.79 - 1661.68
2O. 26 - 389.52
1692.44 - 7OO3-18
382.50 - 4500. OO
180. OO - 405. OO
9O.OO - 27OO.OO
109.52 - 619. O3
157.50 - 45O.OO
4.60 - 6.9O
132. 2O - 237.96
6672.24 - 6672.24
82.11 - 82.11
545.74 - 545.74
569.42 - 1658.94
30.22 - 31.42
537. 3O - 5278.94
725.85 - 6221.54
65.70 - 1O94.92
5.49 - 5.49
148.59 - 148.59
9.88 - 9.88
36.45 - 36.45
0.06 - O.06
22.48 - 22.48
14.82 - 14.82
3.65 - 7.98
80.37 - 45O.67
79.78 - 79.78
2.01 - 2. O1
O.OO - O.72
1.47 - 3.32
1.33 - 3.93
0.03 - O.O3
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
*********
144. SO
332.34
109.07
21OO.95
382.50
225. OO
90.00
38O.94
2 1 1 . SO
5.75
185. OS
6672.24
82. 11
545.74
1658.94
3O.82
537. 3O
254O.46
529.21
5.49
148.59
9.88
36.45
O.O6
22.48
14.82
5.81
265.52
79.78
2. 01
O.36
2.4O
2.63
O.O3
(S)- PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY

-------
                                                     STATE  OF  ILLINOIS
                                       INDUSTRIAL  PROCESS FUGITIVE  EMISSION  INVENTORY
                                       TOTAL PROCESS  FUGITIVE  EMISSIONS BY PROCESS TYPE
                                                         (CONTINUED)
                                              TOTALS  FOR  THE  STATE OF  ILLINOIS    (CONTINUED)
                                              ••ft*****************************
                       PROCESS DESCRIPTION
             ••••ft**********************************
             SEC ZINC SMELT:  KETTLE MELTING FURNACE
             SEC ZINC SMELT:  REVERBERATE MELT FURNACE
             SEC ZINC SMELT-INDUCTION MELTING FURNACE
             IRON/STEEL FOUNDRY:  CUPOLA FURNACE
             IRON/STEEL FOUNDRY
             IRON/STEEL FOUNDRY
             IRON/STEEL FOUNDRY
             IRON/SI EEL FOUNDRY:
             IRON/STEEL FOUNDRY:
                    CRUCIBLE FURA CE
                    ELECTRIC ARC FURNACE
                    INDUCTION FURNACE
                    CASTING SHAKEOUT
                    POURING AND COOLING
IRON/STEEL FOUNDRY:  SAND HANDLING
IRON/STEEL FOUNDRY:FOUNDRY CAST CLEANING
IRON/STEEL FOUNDRY:  MOLD MAKING
FOUNDRY: SHOT BLAST GRINDER / FINISHING
STEEL FOUNDRY: CORE MAKING
IRON/STEEL FOUNDRY:  BALL MILL
                    MOLTEN IRON TRANSFER
                    SOAKING PITS
                    STRIP MILLS
                    PICKLING TANKS
                    PLATING
                    AUTO SHREDDER
                    METAL SEPARATORS
                    GRAVITY SEPARATORS
                    DESULF STATION-STEEL
             IRON/STEEL FOUNDRY
             IRON/STEEL FOUNDRY
             IRON/STEEL FOUNDRY
             IRON/STEEL FOUNDRY
             IRON/STEEL FOUNDRY
             IRON/STEEL FOUNDRY
             IRON/STEEL FOUNDRY
             IRON/STEEL FOUNDRY
             IRON/STEEL FOUNDRY
             GRAIN CLEANING
             GRAIN DRYING
             GRAIN TERMINAL:  RECEIVING
             GRAIN TERMINAL:  LOADING
             GRAIN TERMINAL:  TUNNEL BELT
             GRAIN TERMINAL:  HEADHOUSE
             GRAIN TERMINAL:  TRIPPER
             TERMINAL GRAIN ELEVATOR
             GRAIN ELEVATOR:  WHEAT MILL
             GRAIN PROCESS: CORN MILLING
  ANNUAL
  PROCESS
  RATE
  (TONS/YR)
»•»*•**»«
   17O194
     (S)
     (S)
   185557
   184856
   214469
   227440
   414213
    47828
  1O19477
   257875
    85591
  5294424
     (S)
    34580
     (S)
     (S)
  3771255
    3B8O6
    882O6
   787992
    468OO
   125256
     (S)
   353720
     (S)
  842676O
  S745164
     (S)
  459720O
     (S)
     (S)
   873572
   485815
                                                                       POTENTIAL
                                                                       PROCESS
                                                                       FUGITIVE
                                                                       EMISSIONS
                                                                       (TONS/YR)
                                                                 »****»«***•*•«*«*****
O.43 -
O.O4 -
0.00 -
9.28 -
9.24 -
112. 6O -
227.44 -
248.53 -
2.39 -
152.92 -
20.63 -
3.00 -
26.47 -
O.70 -
73.48 •
O.42 -
O.OO -
O.OO -
O.OO -
O.44 -
3.94 -
35.1O -
93.94 -
O.OO -
53.06 -
56.86 -
421.34 -
1867. 18 -
49.28 -
344.79 -
77.95 -
1249.92 -
3O57.50 -
291.49 •
O.43
O.O4
0.00
185.56
55.46
373. 18
227.44
2650.96
98.76
152.92
1O3.15
3.OO
26.47
O.7O
73.48
O.42
O.OO
O.OO
0.00
O.44
3.94
35. 1O
93.94
O.OO
53.06
56.86
421.34
1867.18
49.28
344.79
77.95
1249.92
3057 . 50
291.49
 TYPICAL
 PROCESS
 FUGITIVE
 EMISSIONS
 (TONS/YR)
*********
     O.43
     0.04
     0.00
    67.89
    3O.07
   214.47
   182.61
   578.65
    71.74
   150.63
    61.89
     3.00
    26.38
     O.70
    73.48
     0.42
     O.OO
     O.OO
     O.OO
     O.44
     3.94
    35. 1O
    93.94
     O.OO
    53.06
    56.86
   421.34
  1867.18
    49.28
   344.79
    77.95
  1249.92
  3O57.SO
   291.49
(S)- PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY

-------
                                                     STATE OF ILLINOIS
                                       INDUSTRIAL  PROCESS FUGITIVE EMISSION  INVENTORY
                                       TOTAL  PROCESS  FUGITIVE EMISSIONS BV PROCESS TYPE
                                                        (CONTINUED)
                                              TOTALS  FOR THE STATE OF ILLINOIS    (CONTINUED)
                                              *********************************
                       PROCESS DESCRIPTION
             •••I************************************
             GRAIN PROCESS:  RECEIVING
             GRAIN PROCESS:  DRYING
                            HANDLING
                            CLEANING
                            BULK LOADING
                           TOTAL
                           RAW MATERIAL UNLOADING
                           TRANSFER & CONVEYING
                           RAW GRINDING
                           UNLOAD- OUTFALL TOSTORAGE
                         TOTAL
GRAIN PROCESS:
GRAIN PROCESS:
GRAIN PROCESS:
CEMENT MANUF:
CEMENT MANUF:
CEMENT MANUF.
CEMENT MANUF:
CEMENT MANUF:
LIME MANUF:
             LIME MANUF:  PRIMARY CRUSHING
             LIME MANUF:  ROTARY KILN
             CONCRETE BATCH:  TOTAL
             CONCRETE BATCH:  TRANSFER OF SAND
             CONCRETE BATCH:  CEMENT UNLOAD TO SILOS
             CONCRETE BATCH:  HOPPER LOAD OF AGGREGATE
             CONCRETE BATCH:  MIXER LOAD OF AGGREGATE
             CONCRETE BATCH:LOAD OF TRANSIT MIX TRUCK
             CONCRETE BATCH:  LOAD OF DRY BATCH TRUCK
             ASPHALT CONCRETE:  TOTAL
             ASPHALT CONCRETE:  BATCHING PROCESS
             ASPHALT CONCRETE:  AGGREGATE STORAGE
             BRICK MANUFACTURING: TOTAL
             STONE QUARRY:  HANDLING
             STONE QUARRY:  PRIMARY CRUSHING
             STONE QUARRY:  SECONDARY CRUSH & SCREEN
             STONE QUARRY:  STORAGE
             SECONDARY COPPER SMELTING
             SECONDARY COPPER SMELTING
             SECONDARY COPPER SMELTING
             SECONDARY COPPER SMELTING
             SECONDARY COPPER SMELTING
                           REV. FUNACE
                           EL. IND. FURN
                           ROTARY FURN.
                           CRUCIBLE FURN
                           CASTING
             SECONDARY COPPER:  RECLIAMEER
  ANNUAL
  PROCESS
  RATE
  (TONS/YR)
*********
  5117913
  2651339
 2O6O8O68
  4591737
  1068913
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
  4454143
  7579722
     (S)
 17196973
  25O4378
  1972448
  1675790
    19418
  5061908
  362B16O
  7335271
  1525582
  8129673
 23997383
 14446918
  3669333
     (S)
     (S)
    35O41
     3558
     (S)
     (S)
                                                                       POTENTIAL
                                                                       PROCESS
                                                                       FUGITIVE
                                                                       EMISSIONS
                                                                       (TONS/YR)
                                                                 **•*****•*•*•*•******
255.90 -
66.28 -
5152.02 -
1377.52 -
267.23 -
638.45 -
O.90 -
71.35 -
3.31 -
80O.OO -
5429.06 -
4 1 . 08 -
1781.66 -
1402.25 -
30.27 -
2063.64 -
25. O4 -
39.45 -
16.76 -
0.39 -
1569. 19 -
526.08 -
1210.32 -
221.21 -
609.73 -
5999.35 -
1O835.19 -
605.44 -
7.95 -
0.01 -
26.28 -
0.57 -
0.01 -
963. 6O -
255.90
66.28
5 152. O2
1377.52
267.23
1067.85
12.OO
142.71
3.31
16OO.OO
5498 . 22
41. OS
1781.66
14O2.25
30.27
2063.64
25. 04
39.45
16.76
0.39
1569. 19
526. OS
1210.32
221.21
609.73
5999.35
10835. 19
6O5 . 44
23.52
0.02
128.78
1. 14
O.O3
963 . 6O
 TYPICAL
 PROCESS
 FUGITIVE
 EMISSIONS
 (TONS/YR)
*********
   25O.94
    66.28
  515O.83
  1377.52
   267.23
   819.25
     6.45
   107.O3
     3.31
  12OO.OO
  5463.64
    41.O8
  1781.66
  1402.25
    3O.27
  2O63.64
    25.04
    39.45
    16.76
     O.39
  1569.19
   526.OS
  1210.32
   221.21
   6O7.2O
  5999.35
 1O834.78
   605.44
    15.81
     O.02
    77.62
     O.87
     O.O2
   963.6O
(S)- PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY

-------
                                                     STATE OF  ILLINOIS
                                       INDUSTRIAL  PROCESS FUGITIVE  EMISSION  INVENTORY
                                       TOTAL PROCESS  FUGITIVE  EMISSIONS BY PROCESS TYPE
                                                        (CONTINUED)
                                              TOTALS  FOR  THE  STATE  OF  ILLINOIS    (CONTINUED)
                                              to******************************
                       PROCESS DESCRIPTION
             **»*****************•*»***»****»•****••*
             SECONDARY  COPPER: WIRE CRUSHER
                     HANDLING
             MINING:
             ASPHALT  ROOFING:
             CHEMICAL MANUFAC
             CHEMICAL MANUFAC
             CHEMICAL MANUFAC
             CHEMICAL MANUFAC
             CHEMICAL MANUFAC
             CHEMICAL MANUFAC
             CHEMICAL MANUFAC
             CHEMICAL MANUFAC
             CHEMICAL MANUFAC
             CHEMICAL MANUFAC
             CHEMICAL MANUFAC
             CHEMICAL MANUFAC
             CHEMICAL MANUFAC
             CHEMICAL MANUFAC
             CHEMICAL MANUFAC
             CHEMICAL MANUFAC
             CHEMICAL MANUFAC
             CHEMICAL MANUFAC
             CHEMICAL MANUFAC
             CHEMICAL MANUFAC
             CHEMICAL MANUFAC
             GLASS MANUFAC:
             GLASS MANUFAC:
             GLASS MANUFAC:
             GLASS MANUFAC:
 TOTAL
  MIXER DRY
  MIXER WET
  DRYER
  HANDLING - STORAGE
  REACTORS
  MILLS
  CALCINERS
  FLAKERS
  SULFURIC ACID
  PELITE EPANDER
  CLOROX; CHLORINATION
  CLOROX; PACKING
  CLOROX; CONVEYORS
  OLEUM; SLFONATION
  PHOSPHORIC ACID PLANT
  SOAP MFG. MACHINES
  SOAP PAD; KETTLES
  DETERGENT MANUFAC.
  CYANAMID KILN
  NA-NH4 SALT PLANT
  ALUMINUM CHLORIDE PROD
GLASS MELT FURNACE
BATCH PLANT
HANDLING
COOLER
HANDLING
             GYPSUM MANUFAC
             GYPSUM MANUFACTURING:  MIXERS
             PAPER BOX MANUFAC:   HOGGERS
             PAPER BOX MANUFAC:   CUTTERS
             PAPER BOX MANUFAC:   METAL CONVEYOR
             PAPER BOX MANUFAC:   CORRUGATOR
  ANNUAL
  PROCESS
  RATE
  (TONS/YR)
*****»**»
     (S)
     (S)
  1349222
   592604
   148306
  1604736
 41256878
   605872
    7O789
    44899
    364O6
     (S)
     (S)
     (S)
     (S)
     (S)
   181242
     (S)
    37274
     (S)
     (S)
     (S)
     (S)
     (S)
   278781
     (S)
   458633
     (S)
    80990
    52687
   9742O4
  1673679
     (S)
     (S)
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
»****+**»*•»***»**»**
9.36 - 9.36
O.42 - 0.42
202.38 - 2O2.38
11.85 - 11.85
1.48 - 1.48
16O.47 - 16O.47
3094.27 - 3O94.27
O.OO - O.OO
5.66 - 5.66
5.O7 - 5.07
2.91 - 2.91
O.OO - O.OO
46.58 - 46.58
0.00 - 0.00
0.25 - O.25
O.O4 - O.O4
14. SO - 14. SO
O.OO - O.OO
13. OS - 13. OS
6.60 - 6.6O
377.64 - 377.64
52.92 - 52.92
33.65 - 33.65
O.OO - O.OO
9.76 - 9.76
SO. 11 - SO. 11
36.69 - 36.69
0.04 - 0.04
12. 15 - 12. 15
1.84 - 1.84
17O.49 - 17O.49
292.89 • 292.89
O.03 - O.O3
1.86 - 1.86
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
*********
9.36
O.42
202 . 38
11.85
1.48
160.47
3094.27
O.OO
5.66
5.07
2.91
O.OO
46.58
O.OO
O.25
O.O4
14. SO
O.OO
13.05
6.6O
377.64
52.92
33.65
O.OO
9.76
SO. 11
36.69
0.04
12. 15
1.84
17O.49
292.89
O.O3
1.86
(S)» PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY

-------
                                                    STATE OF ILLINOIS
                                       INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
                                       TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE
                                                        (CONTINUED)
                                             TOTALS FOR THE STATE OF ILLINOIS   (CONTINUED)
                       PROCESS  DESCRIPTION
             PAPER  BOX  MANUFAC:   GLUER
             RUBBER MANUFAC:  TRIMMING
             RUBBER MANUFAC
             RUBBER MANUFAC
             RUBBER MANUFAC
             RUBBER MANUFAC
             RUBBER MANUFAC
             RUBBER MANUFAC
                MIXING
                TIRE BUFFERS
                HANDLING
                MILLS
                FARRAL & CALANDER
                GRINDING
LEATHER MANUFACTURING: GRINDING
LEATHER MANUFACTURING:BUFFING
LEATHER MANUFACTURING:SHAVING
LEATHER MANUFACTURING:DRY BOOTH
LEATHER MANUFACTURING:WET BPOTH
PAINT MANUFACTURING: SULFONATION
PAINT MANUFACTURING:
PAINT MANUFACTURING:
PAINT MANUFACTURING:
PAINT MANUFACTURING:
PAINT MANUFACTURING:
PAINT MANUFACTURING:
PAINT MANUFACTURING:
CAN MANUFACTURING:
CAN MANUFACTURING:
CAN MANUFACTURING:
FLOOR TILE MANUFAC:
FLOOR TILE MANUFAC:
FLOOR TILE MANUFAC:
FLOOR TILE MANUFAC:
INK MANUFACTURING:
TONER MANUFACTURING
SPONGE (TAPE) MFG:
SPONGE (TAPE) MFG:
SPONGE (TAPE) MFG:
SPONGE (TAPE) MFG:
                                  PARA  CRESOL  NEUT.
                                  PACKAGING
                                  RESIN PLANT
                                  BATCH MILL
                                  MIXERS
                                  PIGMENT  DISPERSION
                                  PASTE MIXING
                                SIDE SEAM;  SOLDER BTH
                                SIDE SEAM;  WIPERS
                                SIDE SEAM;  NOZZLES
                                 PVC HANDLING
                                 MIXING
                                 CRUSHER
                                 ASBESTOS  HANDLING
                                 TOTAL
                                  TOTAL
                                 PRESSES
                                 MILLS
                                 GRINDIING
                                 FINISHING
ANNUAL
PROCESS
RATE
(TONS/YR)

  23416
  19645
  47351
  2O456
   (S)
  12820
   (S)
  18156
   (S)
   (S)
   (S)
   (S)
   (S)
   (S)
   (S)
   (S)
   (S)
   (S)
 161O4B
  64211
   (S)
   2755
  29283
   (S)
   (S)
   (S)
   (S)
   (S)
   (S)
   (S)
   (S)
  37O56
   (S)
   (S)
                                                                      POTENTIAL
                                                                      PROCESS
                                                                      FUGITIVE
                                                                      EMISSIONS
                                                                      (TONS/YR)
                                                                 *•**»****•*****••*»**
o.oo -
o. 10 -
O.47 -
O. 10 -
O.O4 -
O.32 -
0.00 -
0.45 -
0.01 -
0. 11 -
O. 11 -
O. 11 -
O.O5 -
O.46 -
149.84 -
3.74 -
3.26 -
143.38 -
161. OS -
64.21 -
226.95 -
0.01 -
O. 15 -
O.OO -
4.87 -
8. 10 -
12.35 -
O. 15 -
21.40 -
0.00 -
O.OO -
O.OO -
O.OO -
O.OO -
O.OO
0.10
0.47
O.1O
O.O4
O.32
O.OO
O.45
O.01
0. 11
O. 11
O.11
O.O5
O.46
149.84
3.74
3.26
143.38
161 .OS
64.21
226.95
O.O1
O.15
O.OO
4.87
8. 10
12.35
O. 15
21.4O
O.OO
O.OO
O.OO
0.00
O.OO
                                                                                                              O.
                                                                                                              o.
                                                                                                              o.
 TYPICAL
 PROCESS
 FUGITIVE
 EMISSIONS
 (TONS/YR)
••**••***
     O.OO
     0.10
     0.47
     O.1O
     O.O4
     O.32
     O.OO
     0.45
     O.01
      , 11
       11
      , 11
     0.05
     O.46
   149.84
     3.74
     3.26
   143.38
   161.05
    64.21
   226.95
     O.O1
     0.15
     O.OO
     4.87
     8. 10
    12.35
     0.15
    21.40
     0.00
     O.OO
     O.OO
     O.OO
     O.OO
(S)- PROCESS INFORMATION SUPPRESSED TO INSURE  CONFIDENTIALITY

-------
                                        STATE  OF  ILLINOIS
                          INDUSTRIAL  PROCESS FUGITIVE  EMISSION  INVENTORY
                          TOTAL  PROCESS  FUGITIVE  EMISSIONS BY PROCESS TYPE
                                            (CONTINUED)
                                 TOTALS  FOR  THE  STATE  OF  ILLINOIS    (CONTINUED)
          PROCESS DESCRIPTION
****************************************
GENERAL WOOD WORKING
CARBON BLACK
PAINT SPRAY BOOTHS
SEASONING STANDS
WIRE STRIPPERS
CONTACT POT M
QUENCH POT
RECIRCULATING FURNACE
FERTILIZER DRYER
  ANNUAL
  PROCESS
  RATE
  (TONS/YR)
• ** ******
   422874
    23739
   264220
     (S)
     1157
   478747
   4397O8
    93510
     (S)
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
289
2
1
0
0
117
107
246
14
.67
.37
.32
.00
.00
.29
.73
.40
.36

-
-
-
-
-
-
-
-
289.
2.
1 .
O.
0.
117.
1O7.
246.
14.
**
67
37
32
00
OO
29
73
4O
36
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)

  289.67
    2.37
    1.32
    O.OO
    0.00
  117.29
  1O7.73
  246.4O
   14.36

-------
                                                    STATE OF ILLINOIS
                                       INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
                                       TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE
                                                        (CONTINUED)
                                       TOTALS FOR THE STATE OF ILLINOIS   BY COUNTY
                                        »»*«»**•<
                                                                         >•*«****•»
      COUNTY
    **********
    COOK
          PROCESS DESCRIPTION
***•••»»••*»«**»*»»*»*«»«»*«*•»*»*»«•»*»

COAL STORAGE: LOADING ONTO PILE
COAL STORAGE: LOADING OUT (OUTGOING)
COAL STORAGE: WIND EROSION
COAL STORAGE (TOTAL)
COKE MANUF: COAL CHARGING
            COKING (DOOR LEAKING)
            COKE QUENCHING
            COKE HANDLING
            COKE PUSHING
           SHIP/RAILROAD IRON ORE UNLOAD
           IRON ORE STORAGE (TOTAL)
           IRON ORE HANDLING & TRANSFER
           LIMESTONE HANDLING & TRANSFER
           BLAST FURNACE DUST HANDLING
           SINTER OPERATION
           SLAG HANDLING
           CASTING HOUSE
STEEL PRODUCTION: BASIC OXYGEN FURNACE
STEEL PRODUCTION: ELECTRIC ARC FURNACE
                  SCARFING
                    SWEATING FURNACE
                   REVERBERATORY FURNACE
                    CRUCIBLE FURNACE
                    INDUCTION FURNACE
                    CHIP DRYER (ROTARY)
                    SCRAP CRUSHER
                   SWETAING FURNACE
                   REVERBERATORY FURNACE
SEC LEAD SMELTING: BLAST/CUPOLA FURNACE
SEC LEAD SMELTING: POT (KETTLE) FURNACE
SEC ZINC SMELT: REVERBERATORV
SEC ZINC SMELT: ROTARY SWEAT FURNACE
SEC ZINC SMELT: MUFFLE SWEAT FURNACE
SEC ZINC SMELT: CRUCIBLE FURNACE
                     COKE  MANUF
                     COKE  MANUF
                     COKE  MANUF
                     COKE  MANUF
                     IRON  PROD:
                     IRON  PROD:
                     IRON  PROD:
                     IRON  PROD:
                     IRON  PROD:
                     IRON  PROD:
                     IRON  PROD:
                     IRON  PROD:
                     STEEL  PRODUCTION:
                     SEC ALUMINUM PROD:
                     SEC ALUMINUM PROD:
                     SEC ALUMINUM PROD.
                     SEC ALUMINUM PROD:
                     SEC ALUMINUM PROD:
                     SECONDARY ALUMINUM:
                     SEC LEAD SMELTING:
                     SEC LEAD SMELTING:
  ANNUAL
  PROCESS
  RATE
  (TONS/YR)
**•*•*»•*

     (S)
  8308381
     (S)
 11671970
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
  3638234
     (S)
     (S)
  2686482
 10369241
   729948
     (S)
   412757
    898O4
   81OOOO
     (S)
    62458
     (S)
     (S)
    57410
     (S)
   1OO465
     (S)
     5265
     (S)
    11O22
      POTENTIAL
      PROCESS
      FUGITIVE
      EMISSIONS
      (TONS/VR)
**••****••******•***•
144. SO -
290.79 -
20.26 -
1692.44 -
382. SO -
180. OO -
90. OO -
109.52 -
157. SO -
4.6O -
132. 2O -
6672.24'-
82.11 -
545.74 -
569.42 -
30.22 -
537. 3O -
725.85 -
65. 7O -
5.49 -
148.59 -
9.88 -
36.45 -
0.06 -
22.48 -
14.82 -
3.65 -
80.37 -
79.78 -
2. 01 -
0.00 -
1.47 -
1.33 -
O.O3 -
825. 7O
1661.68
389.52
7OO3. 18
4500. OO
405. OO
27OO.OO
619. O3
45O.OO
6.9O
237.96
6672.24
82. 11
545.74
1658.94
31.42
5278.94
6221.54
1O94.92
5.49
148.59
9.88
36.45
O.O6
22.48
14.82
7.98
450.67
79.78
2. 01
O.72
3.32
3.93
O.O3
 TYPICAL
 PROCESS
 FUGITIVE
 EMISSIONS
 (TONS/YR)
**••**•*•

   144.SO
   332.34
   1O9.O7
  2100.95
   382.SO
   225.OO
    9O.OO
   38O.94
   211.SO
     5.75
   185.O8
  6672.24
    82.11
   545.74
  1658.94
    3O.82
   537.30
  254O.46
   529.21
     5.49
   148.59
     9.88
    36.45
     O.O6
    22.48
    14.82
     5.81
   265.52
    79.78
     2.01
     O.36
     2.40
     2.63
     O.O3
(S)- PROCESS INFORMATION SUPPRESSED TO  INSURE CONFIDENTIALITY

-------
                                                    STATE OF  ILLINOIS
                                       INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
                                       TOTAL PROCESS FUGITIVE  EMISSIONS BV PROCESS TYPE
                                                        (CONTINUED)
                                        TOTALS  FOR THE STATE OF  ILLINOIS   BY COUNTY (CONTINUED)
                                        •************•»•***•*****•******»••*••**••**
      COUNTY
    •***•**»«
          PROCESS DESCRIPTION
*******************
SEC ZINC SMELT:  KETTLE MELTING FURNACE
SEC ZINC SMELT:  REVERBERATE  MELT FURNACE
SEC ZINC SMELT:INDUCTION MELTING FURNACE
IRON/STEEL FOUNDRY:  CUPOLA FURNACE
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY:
                                         CRUCIBLE  FURA CE
                                         ELECTRIC  ARC FURNACE
                                         INDUCTION FURNACE
                                         CASTING SHAKEOUT
                                         POURING AND COOLING
                                         SAND  HANDLING
                     IRON/STEEL FOUNDRY:FOUNDRY CAST CLEANING
                     IRON/STEEL FOUNDRY:  MOLD  MAKING
                              SHOT BLAST  GRINDER / FINISHING
                                    CORE  MAKING
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY:
FOUNDRY:
STEEL FOUNDRY:
IRON/STEEL FOUNDRY
IRON/STEEL FOUNDRY
IRON/STEEL FOUNDRY
IRON/STEEL FOUNDRY
IRON/STEEL FOUNDRY
IRON/STEEL FOUNDRY
IRON/STEEL FOUNDRY
IRON/STEEL FOUNDRY
IRON/STEEL FOUNDRY
IRON/STEEL FOUNDRY
GRAIN CLEANING
GRAIN DRYING
GRAIN TERMINAL: RECEIVING
GRAIN TERMINAL: LOADING
GRAIN TERMINAL: TUNNEL BELT
GRAIN TERMINAL: HEADHOUSE
GRAIN TERMINAL: TRIPPER
TERMINAL GRAIN ELEVATOR
GRAIN ELEVATOR: WHEAT MILL
GRAIN PROCESS: CORN MILLING
                                         BALL  MILL
                                         MOLTEN  IRON  TRANSFER
                                         SOAKING PITS
                                         STRIP MILLS
                                         PICKLING TANKS
                                         PLATING
                                         AUTO  SHREDDER
                                         METAL SEPARATORS
                                         GRAVITY SEPARATORS
                                         DESULF  STATION-STEEL
  ANNUAL
 PROCESS
   RATE
(TONS/YR)
*********
   17O194
     (S)
     (S)
   185557
   184856
   214469
   22744O
   414213
    47828
  1O19477
   257875
    85591
  5294424
     (S)
    34580
     (S)
     (S)
  3771255
    3B8O6
    882O6
   787992
    46800
   125256
     (S)
   353720
     (S)
  B42676O
  5745164
     (S)
  4597200
     (S)
     (S)
   873572
   485815
      POTENTIAL
      PROCESS
      FUGITIVE
      EMISSIONS
      (TONS/VR)
*********************
O.43 -
O.O4 -
O.OO -
9.28 -
9.24 -
112.6O -
227.44 -
248.53 -
2.39 -
152.92 -
20.63 -
3.OO -
26.47 -
0.7O -
73.48 -
0.42 -
0.00 -
O.OO -
O.OO -
0.44 -
3.94 -
35. 1O -
93.94 -
O.OO -
S3.O6 -
56.86 -
421.34 -
1867.18 -
49.28 -
344.79 -
77.95 -
1249.92 -
3O57.5O -
291.49 -
0.43
O.04
0.00
185.56
55.46
373. 18
227.44
265O.96
98.76
152.92
1O3. 15
3.00
26.47
O.7O
73.48
O.42
0.00
O.OO
O.OO
0.44
3.94
35.1O
93.94
O.OO
53.06
56.86
421.34
1867. 18
49.28
344.79
77.95
1249.92
3057. SO
291.49
 TYPICAL
 PROCESS
 FUGITIVE
EMISSIONS
(TONS/YR)
*********
     O.43
     O.O4
     O.OO
    67.89
    3O.O7
   214.47
   182.61
   57B.65
    71.74
   ISO.63
    61.89
     3.00
    26.38
     O.7O
    73.48
     O.42
     0.00
     O.OO
     O.OO
     O.44
     3.94
    35. 1O
    93.94
     O.OO
    53.06
    56.86
   421.34
  1867.18
    49.28
   344.79
    77.95
  1249.92
  3O57.SO
   291.49
(S)- PROCESS INFORMATION SUPPRESSED TO INSURE  CONFIDENTIALITY

-------
                                                     STATE OF  ILLINOIS
                                       INDUSTRIAL  PROCESS FUGITIVE EMISSION INVENTORV
                                       TOTAL  PROCESS  FUGITIVE  EMISSIONS BY PROCESS TVPE
                                                        (CONTINUED)
                                        TOTALS  FOR  THE  STATE OF  ILLINOIS
                                        *********************************
                                                     BY COUNTY  (CONTINUED)
                                                     **********
      COUNTY
                               PROCESS  DESCRIPTION
                     ****************************************
                                    RECEIVING
                                    DRYING
                                    HANDLING
                                    CLEANING
                                    BULK  LOADING
                                   TOTAL
                                   RAW MATERIAL UNLOADING
                                   TRANSFER &  CONVEYING
                                   RAW GRINDING
                                   UNLOAD- OUTFALL  TOSTORAGE
                     LIME MANUF:  TOTAL
                     LIME MANUF:  PRIMARY  CRUSHING
                     LIME MANUF:  ROTARY KILN
                     CONCRETE BATCH:  TOTAL
                                     TRANSFER  OF SAND
                                     CEMENT UNLOAD  TO  SILOS
                                     HOPPER LOAD OF AGGREGATE
                                     MIXER LOAD OF  AGGREGATE
                     CONCRETE BATCH:LOAD  OF TRANSIT MIX  TRUCK
                     CONCRETE BATCH:  LOAD OF DRY BATCH TRUCK
                     ASPHALT CONCRETE: TOTAL
                     ASPHALT CONCRETE: BATCHING PROCESS
                     ASPHALT CONCRETE: AGGREGATE STORAGE
                     BRICK MANUFACTURING:  TOTAL
                     STONE QUARRY:  HANDLING
                     STONE QUARRY:  PRIMARY CRUSHING
                     STONE QUARRY:  SECONDARY CRUSH  & SCREEN
                     STONE QUARRY:  STORAGE
                     SECONDARY COPPER SMELTING:
                     SECONDARY COPPER SMELTING:
                     SECONDARY COPPER SMELTING'
                     SECONDARY COPPER SMELTING:
                     SECONDARY COPPER SMELTING:
GRAIN PROCESS:
GRAIN PROCESS:
GRAIN PROCESS:
GRAIN PROCESS:
GRAIN PROCESS:
CEMENT MANUF:
CEMENT MANUF:
CEMENT MANUF:
CEMENT MANUF:
CEMENT MANUF:
CONCRETE BATCH:
CONCRETE BATCH:
CONCRETE BATCH:
CONCRETE BATCH:
                           REV.  FUNACE
                           EL.  IND.  FURN
                           ROTARY FURN.
                           CRUCIBLE  FURN
                           CASTING
                     SECONDARY COPPER:  HECLIAMEER
  ANNUAL
 PROCESS
   RATE
(TONS/YR)
*********
  5117913
  2651339
 20608068
  4591737
  1068913
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
  4454143
  7579722
     (S)
 17196973
  2504378
  1972448
  167579O
    19418
  50619O8
  3628160
  7335271
  1525582
  8129673
 23997383
 14446918
  3669333
     (S)
     (S)
    35041
     3558
     (S)
     (S)
                                                                       POTENTIAL
                                                                       PROCESS
                                                                       FUGITIVE
                                                                       EMISSIONS
                                                                       (TONS/YR)
                                                                 ««*»*»»**»*•»*•***»**
255. 9O
66.28
5152.02
1377.52
267.23
638.45
0.90
71.35
3.31
800. OO
5429.06
41.08
1781.66
1402.25
30.27
2O63.64
25. 04
39.45
16.76
0.39
1569. 19
526.08
1210.32
221.21
609.73
5999.35
10835.19
605.44
7.95
0.01
26.28
0.57
O.O1
963. 6O
-
-
-
-
-
-
•
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
255.90
66.28
5152.02
1377.52
267.23
1067.85
12.0O
142.71
3.31
1600. OO
5498.22
41.O8
1781.66
14O2.2S
3O.27
2063.64
25. 04
39.45
16.76
O.39
1569.19
526.08
1210.32
221.21
609.73
5999.35
10835.19
6O5 . 44
23.52
O.O2
128.78
1. 14
O.O3
963. 6O
 TYPICAL
 PROCESS
 FUGITIVE
EMISSIONS
(TONS/YR)
•*****••*
   250.94
    66.28
  5150.83
  1377.52
   267.23
   819.25
     6.45
   1O7.O3
     3.31
  1200.00
  5463.64
    41 .08
  1781.66
  1402.25
    30.27
  2O63.64
    25.04
    39.45
    16.76
     O.39
  1569.19
   526.OB
  121O.32
   221.21
   607.20
  5999.35
 10834.78
   605.44
    15.81
     O.O2
    77.62
     O.87
     O.O2
   963.60
(S)» PROCESS INFORMATION SUPPRESSED TO INSURE  CONFIDENTIALITY

-------
                                                    STATE OF ILLINOIS
                                       INDUSTRIAL  PROCESS FUGITIVE EMISSION INVENTORV
                                       TOTAL  PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE
                                                        (CONTINUED)
                                        TOTALS  FOR  THE STATE OF ILLINOIS
                                        *******»*»******4
                                            BY  COUNTY  (CONTINUED)
      COUNTY
    *•*•••••••
PROCESS DESCRIPTION
                     *«***«******»»»»»»»<
                                                 »***»»*»*••»
                     SECONDARY  COPPER
                     MINING:  HANDLING
                     ASPHALT  ROOFING:
                     CHEMICAL MANUFAC
                     CHEMICAL MANUFAC
                     CHEMICAL MANUFAC
                     CHEMICAL MANUFAC
                     CHEMICAL MANUFAC
                     CHEMICAL MANUFAC
                     CHEMICAL MANUFAC
                     CHEMICAL MANUFAC
                     CHEMICAL MANUFAC
                     CHEMICAL MANUFAC
                     CHEMICAL MANUFAC
                     CHEMICAL MANUFAC
                     CHEMICAL MANUFAC
                     CHEMICAL MANUFAC
                     CHEMICAL MANUFAC
                     CHEMICAL MANUFAC
                     CHEMICAL MANUFAC
                     CHEMICAL MANUFAC
                     CHEMICAL MANUFAC
                     CHEMICAL MANUFAC
                     CHEMICAL MANUFAC
                     GLASS MANUFAC:
                     GLASS MANUFAC-
                     GLASS MANUFAC:
                     GLASS MANUFAC:
        WIRE CRUSHER

       TOTAL
        MIXER DRV
        MIXER WET
        DRYER
        HANDLING - STORAGE
        REACTORS
        MILLS
        CALCINERS
        FLAKERS
        SULFURIC ACID
        PELITE EPANDER
        CLOROX; CHLORINATION
        CLOROX; PACKING
        CLOROX; CONVEYORS
        OLEUM; SLFONATION
        PHOSPHORIC ACID PLANT
        SOAP MFG. MACHINES
        SOAP PAD; KETTLES
        DETERGENT MANUFAC.
        CYANAMID KILN
        NA-NH4 SALT PLANT
        ALUMINUM CHLORIDE PROD
      GLASS MELT FURNACE
      BATCH PLANT
      HANDLING
      COOLER
      HANDLING
                     GYPSUM MANUFAC
                     GYPSUM MANUFACTURING:  MIXERS
                     PAPER BOX MANUFAC:   HOGGERS
                     PAPER BOX MANUFAC:   CUTTERS
                     PAPER BOX MANUFAC:   METAL  CONVEYOR
                     PAPER BOX MANUFAC:   CORRUGATOR
  ANNUAL
 PROCESS
   RATE
(TONS/YR)
**••***•*
     (S)
     (S)
  1349222
   592604
   148306
  16O4736
 41256878
   6O5872
    7O789
    44899
    36406
     (S)
     (S)
     (S)
     (S)
     (S)
   181242
     (S)
    37274
     (S)
     (S)
     (S)
     (S)
     (S)
   278781
     (S)
   458633
     (S)
    B099O
    52687
   974204
  1673679
     (S)
     (S)
      POTENTIAL
      PROCESS
      FUGITIVE
      EMISSIONS
      (TONS/YR)
*********************
9.36 -
0.42 -
2O2.38 -
11.85 -
1.48 -
160.47 -
3O94.27 -
O.OO -
5.66 -
5.07 -
2.91 -
O.OO -
46.58 -
0.00 -
0.25 -
0.04 -
14. SO -
O.OO -
13. O5 -
6.6O -
377.64 -
52.92 -
33.65 -
O.OO -
9.76 -
50.11 -
36.69 -
0.04 -
12. 15 -
1.84 -
170.49 -
292.89 -
0.03 -
1.86 -
9.36
O.42
2O2 . 38
11.85
1.48
16O.47
3O94 . 27
O.OO
5.66
5.O7
2.91
O.OO
46.58
0.00
O.25
O.O4
14. SO
O.OO
13. OS
6.60
377.64
52.92
33.65
0.00
9.76
SO. 11
36.69
O.O4
12. 15
1.84
17O.49
292.89
O.O3
1.86
 TYPICAL
 PROCESS
 FUGITIVE
EMISSIONS
(TONS/YR)
*********
     9.36
     O.42
   2O2.38
    11.85
     1.48
   16O.47
  3O94.27
     O.OO
     5.66
     5.07
     2.91
     O.OO
    46.58
     O.OO
     O.25
     O.04
    14. SO
     O.OO
    13.OS
     6.6O
   377.64
    52.92
    33.65
     O.OO
     9.76
    SO. 11
    36.69
     0.04
    12.15
     1 .84
   17O.49
   292.89
     O.O3
     1.86
(S)- PROCESS INFORMATION SUPPRESSED TO INSURE  CONFIDENTIALITY

-------
                                                    STATE OF ILLINOIS
                                       INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
                                       TOTAL  PROCESS FUGITIVE EMISSIONS BV PROCESS TVPE
                                                        (CONTINUED)
                                        TOTALS  FOR THE STATE OF ILLINOIS   BV COUNTV (CONTINUED)
                                        ********************************************
      COUNTY
    *••*******
                     RUBBER  MANUFAC:
                     RUBBER  MANUFAC:
                     RUBBER  MANUFAC:
                     RUBBER  MANUFAC:
                     RUBBER  MANUFAC:
                     RUBBER  MANUFAC:
          PROCESS DESCRIPTION
••••••••••••A***************************
PAPER BOX MANUFAC:   GLUER
RUBBER MANUFAC:  TRIMMING
                MIXING
                TIRE BUFFERS
                HANDLING
                MILLS
                FARRAL & CALANDER
                GRINDING
LEATHER MANUFACTURING: GRINDING
LEATHER MANUFACTURING:BUFFING
LEATHER MANUFACTURING:SHAVING
LEATHER MANUFACTURING.DRY BOOTH
LEATHER MANUFACTURING.WET BPOTH
PAINT MANUFACTURING: SULFONATION
PAINT MANUFACTURING:
PAINT MANUFACTURING:
PAINT MANUFACTURING:
PAINT MANUFACTURING:
PAINT MANUFACTURING:
PAINT MANUFACTURING.
                     PAINT MANUFACTURING:
PARA CRESOL NEUT.
PACKAGING
RESIN PLANT
BATCH MILL
MIXERS
PIGMENT DISPERSION
PASTE MIXING
                     CAN MANUFACTURING:  SIDE  SEAM;  SOLDER BTH
                     CAN MANUFACTURING:  SIDE  SEAM;  WIPERS
                                        SIDE  SEAM;  NOZZLES
                                       :  PVC  HANDLING
                                       :  MIXING
                                       :  CRUSHER
CAN MANUFACTURING:
FLOOR TILE MANUFAC
FLOOR TILE MANUFAC
FLOOR TILE MANUFAC
FLOOR TILE MANUFAC
INK MANUFACTURING:
TONER MANUFACTURING: TOTAL
SPONGE (TAPE) MFC:  PRESSES
SPONGE (TAPE) MFG:
SPONGE (TAPE) MFG:
SPONGE (TAPE) MFG:
                                         ASBESTOS HANDLING
                                         TOTAL
                                         MILLS
                                         GRINDIING
                                         FINISHING
  ANNUAL
 PROCESS
   RATE
(TONS/YR)
*********
    23416
    19645
    47351
    2O4S6
     (S)
    12820
     (S)
    18156
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
   161048
    6421 1
     (S)
     2755
    29283
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
    37056
     (S)
     (S)
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
•***••**•****•*•***•*
o.oo -
0.1O -
0.47 -
0. 10 -
O.O4 -
0.32 -
O.OO -
0.45 -
O.O1 -
0. 11 -
0. 11 -
0. 11 -
0.05 -
0.46 -
149.84 -
3.74 -
3.26 -
143.38 -
161.05 -
64.21 -
226.95 -
0.01 -
0. 15 -
0.00 -
4.87 -
8.10 -
12.35 -
0. 15 -
21.40 -
0.00 -
O.OO -
0.00 -
O.OO -
0.00 -
O.OO
O.1O
0.47
O.1O
O.04
O.32
0.00
O.45
O.O1
O.11
0.11
O. 11
0.05
O.46
149.84
3.74
3.26
143.38
161 .05
64.21
226.95
O.O1
O.15
0.00
4.87
8.10
12.35
0.15
21.4O
O.OO
O.OO
O.OO
0.00
O.OO
 TYPICAL
 PROCESS
 FUGITIVE
EMISSIONS
(TONS/YR)
*********
     O.OO
     o. 10
     O.47
     O.1O
     O.O4
     O.32
     O.OO
     O.45
     O.O1
     O.11
     0.11
     0.11
     O.05
     O.46
   149.84
     3.74
     3.26
   143.38
   161.05
    64.21
   226.95
     O.O1
     O.15
     0.00
     4.87
     8.1O
    12.35
     0.15
    21.4O
     O.OO
     O.OO
     O.OO
     O.OO
     0.00
(S)- PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY

-------
                                                STATE OF ILLINOIS
                                   INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
                                   TOTAL  PROCESS FUGITIVE EMISSIONS BY PROCESS TVPE
                                                    (CONTINUED)
                                    TOTALS  FOR  THE STATE OF ILLINOIS   BY COUNTY (CONTINUED)
                                    ********************************************
                                                                                       POTENTIAL              TYPICAL
                                                                  ANNUAL               PROCESS                PROCESS
                                                                 PROCESS               FUGITIVE               FUGITIVE
                                                                   RATE                EMISSIONS             EMISSIONS
  COUNTY                   PROCESS DESCRIPTION                   (TONS/YR)              (TONS/YR)             (TONS/YR)
***»»*•***       ****************************************        *********        *********************       *********
                 GENERAL WOOD WORKING                              422874           2B9.67 -    289.67           289.67
                 CARBON BLACK                                       23739             2.37 -      2.37             2.37
                 PAINT SPRAY BOOTHS                                26422O             1.32 -      1.32             1.32
                 SEASONING STANDS                                     (S)              O.OO -      O.OO             O.OO
                 WIRE STRIPPERS                                       1157             O.OO -      O.OO             O.OO
                 CONTACT POT M                                     478747           117.29 -    117.29           117.29
                 QUENCH POT                                        439708           107.73 -    1O7.73           1O7.73
                 RECIRCULATING FURNACE                              93510           246.4O -    246.4O           246.40
                 FERTILIZER DRYER                                     (S)              14.36 -      14.36            14.36

-------
                STATE  OF ILLINOIS
  INDUSTRIAL PROCESS FUGITIVE  EMISSION INVENTORY
       TOTAL PROCESS FUGITIVE  EMISSIONS BY  SIC  CODE
         TOTALS FOR THE STATE OF ILLINOIS
SIC
CODE
****
1420
1440
149O
1540
2030
2040
2050
2060
207O
2080
2090
2140
2320
2380
240O
2420
2430
2440
2490
2500
2510
2590
2640
2650
2740
2750
2810
2820
2830
2840
2850
2890
2910
2950
      POTENTIAL
      PROCESS
      FUGITIVE
      EMISSIONS
      (TONS/YR)
*********************
9567.46 -
5563. 6O -
4. 13 -
3.7O -
137.83 -
8063. 10 -
161.61 -
116. BO -
0.04 -
288.11 -
198.57 -
5.43 -
8.O8 -
0.38 -
2O5.27 -
2.07 -
21.71 -
0.41 -
37.49 -
0.52 -
2.05 -
1.11 -
121.02 -
1O8.27 -
6.17 -
161.08 -
3164. 17 -
63.42 -
12.67 -
466.28 -
566. 6O -
236.73 -
O.OO -
3397.43 -
9567.46
5563. 6O
4. 13
3.70
137.83
B427.10
161.61
116.80
0.04
288.11
198.57
5.43
8.08
O.38
2O5.27
2.O7
21.71
O.41
37.49-
O.52
2.05
1.11
121.02
1O8.27
6. 17
161.08
3168.56
63.42
12.67
466.28
566.60
236.73
0.00
3397.43
 TYPICAL
 PROCESS
 FUGITIVE
 EMISSIONS
 (TONS/YR)
*********
  9567.46
  5563.60
     4. 13
     3.7O
   137.83
  8091.10
   160.42
   116.80
     O.O4
   288.11
   198.57
     5.43
     8.OS
     0.38
   2O5.27
     2.07
    21.71
     O.41
    37.49
     O.52
     2.05
     1.11
   121.02
   108.27
     6. 17
   161.08
  3164.93
    63.42
    12.67
   466.28
   566.6O
   236.73
     O.OO
  3397.43

-------
                STATE OF ILLINOIS
  INDUSTRIAL PROCESS FUGITIVE  EMISSION INVENTORY
    TOTAL PROCESS FUGITIVE EMISSIONS BY  SIC  CODE
                   (CONTINUED)
         TOTALS FOR THE STATE OF ILLINOIS    (CONTINUED)
         ***+******•***+•*****************
SIC
CODE
****
2980
2990
3010
3030
304O
3060
307O
3110
3120
3210
3220
3240
3250
326O
3270
3280
3290
3310
3320
3330
3340
3350
336O
3390
34OO
341O
3420
3440
346O
3470
3490
3510
3520
3530
      POTENTIAL
      PROCESS
      FUGITIVE
      EMISSIONS
      (TONS/YR)
**»**•***•»***»»*****
1. 15
1.65
O.34
O.01
1.04
0.17
O.44
O.01
810. CO
94.55
0.03
3.6O
32.42
21.O8
4430. O1
1430.25
405.18
9890.76
586.44
6.50
1428.51
1.97
298. 18
540.46
1.3O
0.39
0.00
102 . 52
1.34
2O. 29
497.03
0.31
2.01
0.62
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1.15
1.65
O.34
O.O1
1.04
O.17
0.44
O.O1
BOSS. 00
94.55
O.O3
3.60
41. OS
21.08
4505.11
1430.25
4O5.18
22188.60
34BO.OB
31.87
2O33.26
1.97
529.59
587.38
1.30
O.39
0.00
119.53
1.34
7O.4O
5O4 . 94
O.31
2.01
1.27
 TYPICAL
 PROCESS
 FUGITIVE
 EMISSIONS
 (TONS/YR)
*********
     1. 15
     1 .65
     O.34
     O.O1
     1 .04
     0. 17
     0.44
     O.O1
   909.00
    94.55
     O.O3
     3.6O
    36.73
    21.OS
  4467.56
  1430.25
   4O2.25
 12939.87
  1318.92
    19.21
  1595.32
     1.97
   398. 15
   566.53
     1.30
     0.39
     O.OO
   111.74
     1.34
    28.93
   5O1.03
     0.31
     2.01
     0.94

-------
                STATE  OF ILLINOIS
  INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORV
    TOTAL PROCESS FUGITIVE EMISSIONS  BY SIC  CODE
                   (CONTINUED)
         TOTALS FOR THE STATE OF ILLINOIS    (CONTINUED)
         *••••**•*•••*•****••*****•*******
SIC
CODE
****
3550
3560
3570
3590
36OO
3620
3630
3640
3660
3690
37OO
3710
3720
3740
3770
3790
3810
3840
3860
39OO
3940
3990
4220
4460
4740
478O
4910
4950
5030
504O
5O8O
5O90
5130
5160
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/VR)
0.03 -
0.5B -
2O. 80 -
37.39 -
1.54 -
O.O6 -
4.25 -
O.23 -
5.91 -
0.44 -
O.O8 -
43.56 -
934.99 -
2.25 -
134. 1O -
O.O1 -
O. 1O -
32.64 -
O.OO -
2.3O -
3.85 -
70. 18 -
5886.93 -
1687.55 -
O.OO -
113. SO -
1656.92 -
14.36 -
5421.81 •
2.6O -
O.O5 -
32.34 -
O.OO -
3.51 -
0.03
0.82
20. 8O
37.39
1.54
0.06
4.25
0.23
13.84
0.44
0.08
473.26
1734.99
4.51
134. 1O
0.01
0.1O
32.64
O.OO
2.3O
3.85
688.52
5886.93
2116.96
0.00
343.34
7OO2.87
14.36
5489.70
2.60
0.05
32.34
0.00
3.51
 TYPICAL
 PROCESS
 FUGITIVE
 EMISSIONS
 (TONS/YR)
*********
     O.03
     0.70
    2O. BO
    37.39
     1.54
     O.O6
     4.25
     O.23
     9.01
     O.44
     0.08
   137.O2
  1334.99
     3.38
   134. 1O
     O.01
     O.10
    32.64
     O.OO
     2.30
     3.85
   133.99
  5881.97
  1868.35
     O.OO
   131.00
  2O35.99
    14.36
  5455.76
     2.60
     O.O5
    32.34
     0.00
     3.61

-------
                STATE OF ILLINOIS
  INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
    TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE
                   (CONTINUED)
         TOTALS FOR THE STATE OF ILLINOIS   (CONTINUED)
         *********************************
SIC
CODE
****
5420
5990
7390
      POTENTIAL
      PROCESS
      FUGITIVE
      EMISSIONS
      (TONS/YR)
**««*»»»»»*»«»•*»***•
   144.14 -   1235.52
     O.01 -      0.01
     0.37 -      0.37
 TYPICAL
 PROCESS
 FUGITIVE
 EMISSIONS
 (TONS/YR)
*********
   504.50
     0.01
     0.37

-------
                          STATE  OF  ILLINOIS
            INDUSTRIAL PROCESS FUGITIVE  EMISSION  INVENTORY
              TOTAL PROCESS FUGITIVE  EMISSIONS BY SIC CODE
                             (CONTINUED)
               TOTALS FOR THE  STATE  OF  ILLINOIS
                              BY  COUNTY
                                »*•*•**
  COUNTY
•••••*••••
COOK
SIC
CODE
• ••*

1420
1440
1490
1540
2O3O
2O4O
2O5O
2060
2O7O
2O8O
209O
2140
232O
2380
2400
242O
243O
2440
249O
2500
2510
259O
264O
265O
2740
2750
281O
282O
283O
284O
285O
2890
2910
2950
29BO
2990
      POTENTIAL
      PROCESS
      FUGITIVE
      EMISSIONS
      (TONS/YR)
•*•••••*•*••••*•*••*•
9567.46 -
5663.60 -
4.13 -
3.70 -
137.83 -
BO63.10 -
161.61 -
116.80 -
O.04 -
288.11 -
198.57 -
5.43 -
B.08 -
0.38 -
205.27 -
2.O7 -
21.71 -
0.41 -
37.49 -
O.52 -
2.05 -
1.11 -
121.O2 -
108.27 -
6.17 -
161.08 -
3164.17 -
63.42 -
12.67 -
466.28 -
566.60 -
236.73 -
0.00 -
3397.43 -
1.15 -
1.66 -
9567.46
6663 . 60
4. 13
3.70
137.83
8427. 10
161.61
116.80
0.04
288.11
198.57
5.43
8.08
0.38
205.27
2.07
21.71
O.41
37.49
0.52
2.05
1.11
121 .02
108.27
6.17
161.08
3168.56
63.42
12.67
466.28
566 . 60
236.73
O.OO
3397.43
1. 15
1.65
 TYPICAL
 PROCESS
 FUGITIVE
EMISSIONS
 (TONS/YR)
 •*•*•*•*•

  9567.46
  6563.60
     4.13
     3.70
   137.83
  8O91.1O
   16O.42
   116.80
     O.O4
   288. 11
   198.57
     5.43
     8.OB
     O.38
   205.27
     2.O7
    21.71
     O.41
    37.49
     O.52
     2.OS
     1.11
   121.O2
   108.27
     6. 17
   161.OB
  3164.93
    63.42
    12.67
   466.28
   566.60
   236.73
     O.OO
  3397.43
     1.15
     1.65

-------
3010
3030
3040
3060
3070
3110
3120
3210
3220
  0.34
  0.01
  1.04
  0.17
  0.44
  0.01
810.00
 94.55
  0.03
   0.34
   0.01
   1.04
   0.17
   0.44
   0.01
8055.00
  94.55
   0.03
  0.34
  0.01
  1.04
  0.17
  0.44
  0.01
909.00
 94.55
  0.03

-------
                         STATE OF ILLINOIS
            INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
              TOTAL  PROCESS FUGITIVE EMISSIONS BY SIC CODE
                             (CONTINUED)
               TOTALS  FOR THE STATE OF ILLINOIS  BY COUNTY (CONTINUED)
                ********************************************
 'COUNTY
»***•***••
SIC
CODE
* * * *
3240
3250
326O
327O
328O
329O
331O
3320
333O
334O
335O
3360
339O
34OO
34 1O
34 2O
3440
3460
3470
349O
351O
352O
3530
3550
3560
357O
359O
36OO
362O
3630
364O
366O
369O
370O
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
3.60 -
32.42 -
21.08 -
4430.01 -
1430.25 -
4O5.18 -
9890.76 -
586.44 -
6.50 -
1428.51 -
1.97 -
298.18 -
540.46 -
1.30 -
O.39 -
0.00 -
1O2.52 -
1.34 -
20.29 -
497.03 -
0.31 -
2.01 -
0.62 -
0.03 -
0.58 -
20.80 -
37.39 -
1.54 -
0.06 -
4.25 -
0.23 -
5.91 -
0.44 -
0.08 -
3.6O
41.05
21.08
45O5. 11
1430.25
405. 18
22188.6O
3480. OS
31.87
2033.26
1.97
529.59
587.38
1.30
0.39
0.00
119.53
1.34
70.40
504 . 94
0.31
2.01
1.27
O.O3
0.82
20.80
37.39
1.54
0.06
4.25
0.23
13.84
0.44
o.oa
 TYPICAL
 PROCESS
 FUGITIVE
 EMISSIONS
 (TONS/YR)
*********
     3.60
    36.73
    21.OS
  4467.56
  1430.25
   4O2.25
 12939.87
  1318.92
    19.21
  1595.32
     1.97
   398.15
   566.53
     1.3O
     O.39
     O.OO
   111.74
     1.34
    28.93
   5O1.O3
     0.31
     2.01
     O.94
     O.03
     0.7O
    20. BO
    37.39
     1.54
     0.06
     4.25
     O.23
     9.01
     0.44
     0.08

-------
                          STATE OF  ILLINOIS
            INDUSTRIAL  PROCESS FUGITIVE EMISSION INVENTORY
              TOTAL PROCESS  FUGITIVE  EMISSIONS BY SIC CODE
                             (CONTINUED)
               TOTALS FOR  THE  STATE OF  ILLINOIS  BY COUNTY (CONTINUED)
                ********•***••*****•**•*••********•*•*******
  COUNTY
**********
SIC
CODE
****
3710
3720
3740
3770
3790
3810
3840
3860
3900
3940
3990
4220
4460
4740
4780
4910
4950
5030
5040
5080
5O90
5130
5160
5420
5990
7390
      POTENTIAL
      PROCESS
      FUGITIVE
      EMISSIONS
      (TONS/YR)
•***»»**»»***•****»»*
43.56 -
934.99 -
2.25 -
134. 1O -
O.O1 -
0.10 -
32.64 -
0.00 -
2.30 -
3.85 -
70. 18 -
5886.93 -
1687.55 -
O.OO -
113.30 -
1656.92 -
14.36 -
5421.81 -
2.60 -
0.05 -
32.34 -
0.00 -
3.51 -
144. 14 -
0.01 -
0.37 -
473.26
1734.99
4.51
134. 1O
O.O1
0. 10
32.64
0.00
2.30
3. 85
688.52
5886.93
2116.96
O.OO
343.34
7OO2.87
14.36
5489.70
2.6O
O.05
32.34
0.00
3.51
1235.52
0.01
0.37
 TYPICAL
 PROCESS
 FUGITIVE
 EMISSIONS
 (TONS/YR)
*•******»
   137.O2
  1334.99
     3.38
   134.1O
     O.O1
     O.1O
    32.64
     0.00
     2.30
     3.85
   133.99
  5881.97
  1868.35
     O.OO
   131.CO
  2O35.99
    14.36
  5455.76
     2.6O
     O.O5
    32.34
     O.OO
     3.51
   5O4.SO
     O.O1
     0.37

-------
                         APPENDIX C
SUMMARY OF INDIANA STATE PROCESS FUGITIVE EMISSION  INVENTORY

-------
                                 STATE OF INDIANA
                   INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
                 TOTAL PROCESS FUGITIVE EMISSIONS FOR ALL FACILITIES
                          TOTALS FOR THE STATE OF INDIANA
                          »*»***»****«••«»*****•*•*•»•»*»*»

       POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR):  14571.3O -   54355.23
       TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR):          18448.47
                     TOTALS FOR THE STATE OF INDIANA    BY COUNTY
                     ********************************************
COUNTY OF MARION
       POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/VR):   5042.28 -  14O34.34
       TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR):          5290.82

COUNTY OF PORTER
       POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR):   5269.24 -  34296.89
       TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/VR):          8823.44

COUNTY OF VIGO
       POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR):   4259.78 -   6024.OO
       TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR):          4334.21

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                                                    STATE OF INDIANA
                                      INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
                                      TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE
                                             TOTALS FOR THE STATE OF INDIANA
                                             ••****»»»••••••••**»*»*•****»**»*
                      PROCESS DESCRIPTION
             we*************************************
             COAL  STORAGE:  LOADING ONTO PILE
             COAL  STORAGE  (TOTAL)
             COKE  MANUF: COAL STORAGE
             COKE  MANUF: COAL CHARGING
             COKE  MANUF: COKING  (DOOR LEAKING)
             COKE  MANUF: COKE QUENCHING
             COKE  MANUF: COKE HANDLING
             COKE  MANUF: COKE PUSHING
             IRON  PROD:  SINTER OPERATION
             IRON  PROD:  CASTING  HOUSE
             STEEL PRODUCTION: BASIC OXYGEN FURNACE
             STEEL PRODUCTION: SCARFING
             SEC ALUMINUM  PROD:  REVERBERATORY FURNACE
             SEC ALUMINUM  PROD:  CHIP DRYER (ROTARY)
             SEC ALUMINUM  PROD:CHLORINATION - FLUXING
             SEC LEAD SMELTING:  REVERBERATORY FURNACE
             SEC LEAD SMELTING:  BLAST/CUPOLA FURNACE
                                POT  (KETTLE) FURNACE
                                CUPOLA FURNACE
SEC LEAD SMELTING:
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY:
                                 ELECTRIC  ARC  FURNACE
                                 INDUCTION FURNACE
                                 CASTING SHAKEOUT
                                 SAND  HANDLING
             IRON/STEEL  FOUNDRY:FOUNDRY CAST CLEANING
             IRON/STEEL  FOUNDRY:  MOLD  MAKING
             FOUNDRY:  SHOT  BLAST GRINDER / FINISHING
             STEEL FOUNDRY:  CORE MAKING
             IRON/STEEL  FOUNDRY:  MOLTEN  IRON TRANSFER
             GRAIN ELEVATOR:  GRAIN HANDLING (TOTAL)
             GRAIN DRYING
             GRAIN TERMINAL:  RECEIVING
             GRAIN TERMINAL:  LOADING
             TERMINAL  GRAIN ELEVATOR
             GRAIN ELEVATOR:  WHEAT MILL
  ANNUAL
  PROCESS
  RATE
  (TONS/YR)
*********
  2325242
  3O73130
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
   299956
   326611
   239440
     (S)
  2173120
     (S)
     (S)
    81094
     (S)
     (S)
     (S)
     (S)
     (S)
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
81.38 -
445.60 -
307. 17 -
119O.48 -
56O.22 -
28O. 11 -
1O. 16 -
490.20 -
1248.27 -
826.25 -
344.48 -
13.55 -
14.30 -
4.83 -
3110.00 -
62.99 -
192.45 -
O.B3 -
1.41 -
4.69 -
11O.8O -
179.97 -
48.99 -
19.16 -
49. B7 -
1O. 87 -
3.22 -
2.69 -
332.49 -
3.72 -
21.46 -
172. 15 -
643. 16 -
741.72 -
465. OS
1843.88
1271.03
14O05.63
126O.51
84O3.38
57.44
14O0.56
3636.68
8117.94
2952.71
13.55
14.30
4.83
3110.00
353. 18
192.45
O.83
28.20
15.54
110.80
1919.72
48.99
95.78
49.87
10. 87
3.22
2.69
332.49
3.72
21.46
172.15
643. 16
741.72
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)

   81.38
  553.16
  376.24
  953.25
  70O.28
  28O.11
   35.35
  518.35
 3636.68
  826.25
 12O5.69
   13.55
   14.30
    2.29
 311O.00
  208.OS
  192.45
    O.83
   14.80
    B.93
  110.80
  479.93
   48.99
   57.47
   49.87
   1O.87
    3.22
    2.69
  332.49
    3
   21
  172
                                                                                                    72
                                                                                                    46
                                                                                                    15
                                                                                                643.16
                                                                                                741.72
(S)- PROCESS INFORMATION SUPPRESSED TO INSURE  CONFIDENTIALITY

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                                        STATE OF  INDIANA
                          INDUSTRIAL  PROCESS FUGITIVE  EMISSION INVENTORY
                          TOTAL  PROCESS  FUGITIVE  EMISSIONS BY PROCESS TYPE
                                            (CONTINUED)
                                 TOTALS  FOR  THE  STATE  OF  INDIANA    (CONTINUED)
                                 »*••»»**»*»«•»•»»**»•»»«•*»*»«***
          PROCESS DESCRIPTION
         «**••***»*•*•*»**•******•*•**•*
GRAIN PROCESS:
GRAIN PROCESS:
GRAIN PROCESS:
GRAIN PROCESS:
GRAIN PROCESS:
CONCRETE BATCH:
RECEIVING
DRYING
HANDLING
CLEANING
BULK LOADING
 CEMENT UNLOAD TO SILOS
ASPHALT CONCRETE: TOTAL
ASPHALT CONCRETE: BATCHING PROCESS
ASPHALT CONCRETE: AGGREGATE STORAGE
BRICK MANUFACTURING: TOTAL
STONE QUARRY: HANDLING
STONE QUARRY: PRIMARY CRUSHING
STONE QUARRY: SECONDARY CRUSH & SCREEN
STONE QUARRY: STORAGE
SECONDARY COPPER SMELTING: EL. IND. FURN
CHEMICAL MANUFAC: GENERAL VENTING
CHEMICAL MANUFAC: AMMONIUM NITRATE NEUT.
CHEMICAL MANUFAC: AN PRILL COOLER
GLASS MANUFAC:  GLASS MELT FURNACE
GLASS MANUFAC:  HAMMER MILL
GLASS MANUFAC:  HANDLING & STORAGE
RUBBER MANUFAC: MIXING
RUBBER MANUFAC: MILLS
RUBBER MANUFAC: GRINDING
GENERAL WOOD WORKING
CARBON BLACK
PAINT SPRAY BOOTHS
  ANNUAL
  PROCESS
  RATE
  (TONS/YR)
*********
   782726
  1609535
  4839723
   327O44
   769455
     (S)
  1697975
     (S)
     (S)
     (S)
  1O82OOO
     (S)
   627000
  1053000
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
                                                       POTENTIAL
                                                       PROCESS
                                                       FUGITIVE
                                                       EMISSIONS
                                                       (TONS/YR)
                                                  *********************
39.14 -
40.24 -
1209.93 -
98.11 -
192.36 -
1.2O -
526.37 -
21.75 -
16.50 -
0.61 -
81. 15 -
62.50 -
47O.25 -
173.74 -
5. 15 -
O.OO -
O.OO -
0.00 -
6.78 -
72.28 -
14.53 -
O.OO -
O.42 -
O.31 -
O. 13 -
8. 19 -
0.01 -
39.14
40.24
12O9.93
98.11
192.36
1.20
526.37
21.75
16. SO
O.61
81. 15
62.50
47O.25
173.74
14.41
O.OO
O.OO
0.00
6.78
72.28
14.53
O.OO
O.42
O.31
O. 13
8. 19
O.O1
 TYPICAL
 PROCESS
 FUGITIVE
 EMISSIONS
 (TONS/YR)
*********
    39.14
    40.24
  12O9.93
    98. 11
   192.36
     1.2O
   526.37
    21.75
    16.5O
     0.61
    81.15
    62.5O
   47O.25
   173.74
     1 .44
     O.OO
     O.OO
     0.00
     6.78
    72.28
    14.53
     O.OO
     O.42
     O.31
     O. 13
     8. 19
     0.01

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                                                    STATE OF INDIANA
                                      INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
                                      TOTAL PROCESS FUGITIVE EMISSIONS BY  PROCESS  TYPE
                                                        (CONTINUED)
                                       TOTALS FOR THE STATE OF INDIANA    BY  COUNTY
                                       ********************************************
     COUNTY
    *•**•**••*
    MARION
          PROCESS DESCRIPTION
****************************************

COAL STORAGE: LOADING ONTO PILE
COAL STORAGE (TOTAL)
COKE MANUF: COAL STORAGE
            COAL CHARGING
            COKING (DOOR LEAKING)
            COKE QUENCHING
            COKE HANDLING
            COKE PUSHING
                   REVERBERATORY FURNACE
                    CHIP DRYER (ROTARY)
                   REVERBERATORY FURNACE
                   BLAST/CUPOLA FURNACE
                   POT (KETTLE) FURNACE
                    CUPOLA FURNACE
                    ELECTRIC ARC FURNACE
                    INDUCTION FURNACE
                    CASTING SHAKEOUT
                    SAND HANDLING
IRON/STEEL FOUNDRY:FOUNDRY CAST CLEANING
IRON/STEEL FOUNDRY: MOLD MAKING
FOUNDRY: SHOT BLAST GRINDER / FINISHING
STEEL FOUNDRY: CORE MAKING
IRON/STEEL FOUNDRY: MOLTEN IRON TRANSFER
GRAIN DRYING
                RECEIVING
                LOADING
                    COKE MANUF:
                    COKE MANUF:
                    COKE MANUF:
                    COKE MANUF:
                    COKE MANUF:
                    SEC ALUMINUM PROD:
                    SEC ALUMINUM PROD:
                    SEC LEAD SMELTING:
                    SEC LEAD SMELTING:
                    SEC LEAD SMELTING:
                    IRON/STEEL  FOUNDRY:
                    IRON/STEEL  FOUNDRY:
                    IRON/STEEL  FOUNDRY:
                    IRON/STEEL  FOUNDRY:
                    IRON/STEEL  FOUNDRY:
                     GRAIN TERMINAL
                     GRAIN TERMINAL
                     TERMINAL  GRAIN  ELEVATOR
                     GRAIN ELEVATOR:  WHEAT MILL
                     GRAIN PROCESS:
                     GRAIN PROCESS:
                     GRAIN PROCESS:
                     GRAIN PROCESS:
                     GRAIN PROCESS:
                     CONCRETE  BATCH:
               RECEIVING
               DRYING
               HANDLING
               CLEANING
               BULK LOADING
                CEMENT UNLOAD TO SILOS
  ANNUAL
  PROCESS
  RATE
  (TONS/YR)
•*****•*•

  2325242
   742371
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
   299956
   325005
   239440
     (S)
  217312O
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
  1585185
  467617O
     (S)
     (S)
     (S)
      POTENTIAL
      PROCESS
      FUGITIVE
      EMISSIONS
      (TONS/YR)
*********************
81 .38 -
107.64 -
27.25 -
316.30 -
148.85 -
74.42 -
8.71 -
13O.24 -
O.61 -
3.39 -
62.99 -
192.45 -
O.83 -
1.41 -
4.69 -
108.30 -
179.97 -
48.75 -
19. 16 -
49.87 -
1O. 87 -
3.22 -
2.69 -
3.72 -
21.46 -
172.15 -
178.94 -
741.72 -
26.81 -
39.63 -
1169.O4 -
72.78 -
13O.72 -
1.20 -
465. OS
445.42
112.74
3721.21
334.91
2232.73
49.22
372. 12
O.61
3.39
353. 18
192.45
0.83
28. 2O
15.54
108. 3O
1919.72
48.75
95.78
49.87
10. 87
3.22
2.69
3.72
21.46
172. 15
178.94
741.72
26.81
39.63
1169.04
72.78
130.72
1.2O
 TYPICAL
 PROCESS
 FUGITIVE
 EMISSIONS
 (TONS/YR)
*********

    81.38
   133.63
    28.75
    79.08
   186.O6
    74.42
    3O.29
    34.98
     O.61
     0.85
   2O8.08
   192.45
     0.83
    14.8O
     8.93
   1O8.3O
   479.93
    48.75
    57.47
    49.87
    10.87
     3.22
     2.69
     3.72
    21.46
   172. 15
   178.94
   741.72
    26.81
    39.63
  1169.04
    72.78
   130.72
     1.2O
(S) = PROCESS INFORMATION SUPPRESSED TO INSURE  CONFIDENTIALITY

-------
                                                STATE OF INDIANA
                                   INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
                                   TOTAL PROCESS FUGITIVE EMISSIONS BV PROCESS TVPE
                                                    (CONTINUED)
                                   TOTALS FOR THE STATE OF INDIANA    BV COUNTV (CONTINUED)
                                   ••••••«•••••••••••••••••••••••••*•*•••***•••
  COUNTV
PORTER
VIGO
          PROCESS DESCRIPTION
•••••••*••**••••••*••••••••••••••••*••••
ASPHALT CONCRETE: TOTAL
ASPHALT CONCRETE: BATCHING PROCESS
ASPHALT CONCRETE: AGGREGATE STORAGE
BRICK MANUFACTURING:  TOTAL
STONE QUARRY: HANDLING
STONE QUARRY: PRIMARY CRUSHING
STONE QUARRY: SECONDARY CRUSH  ft SCREEN
STONE QUARRY: STORAGE
SECONDARY COPPER SMELTING: EL.  IND.  FURN
GLASS MANUFAC:  GLASS MELT FURNACE
GLASS MANUFAC:  HANDLING ft STORAGE
RUBBER MANUFAC: MILLS
RUBBER MANUFAC: GRINDING
GENERAL WOOD WORKING
CARBON BLACK
PAINT SPRAY BOOTHS

COAL STORAGE (TOTAL)
COKE MANUF: COAL STORAGE
COKE MANUF: COAL CHARGING
COKE MANUF: COKING (DOOR LEAKING)
COKE MANUF: COKE QUENCHING
COKE MANUF: COKE PUSHING
IRON PROD: SINTER OPERATION
IRON PROD: CASTING HOUSE
STEEL PRODUCTION: BASIC OXYGEN FURNACE
STEEL PRODUCTION: SCARFING
SEC ALUMINUM PROD:  CHIP DRYER (ROTARY)
IRON/STEEL FOUNDRY: INDUCTION FURNACE
IRON/STEEL FOUNDRY: SAND HANDLING
GRAIN ELEVATOR: GRAIN HANDLING (TOTAL)
TERMINAL GRAIN ELEVATOR
ASPHALT CONCRETE: TOTAL
CHEMICAL MANUFAC: GENERAL VENTING

COAL STORAGE  (TOTAL)
COKE MANUF: COAL CHARGING
COKE MANUF: COKING (DOOR LEAKING)
COKE MANUF: COKE QUENCHING
  ANNUAL
 PROCESS
   RATE
(TONS/YR)
•»»»*•*•»
   9B0950
     (S)
     (S)
     (S)
     (S)
     (S)
   369000
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)

     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
    81094
     (S)
   470077
     (S)

   1626239
     (S)
     (S)
     (S)
    POTENTIAL
    PROCESS
    FUGITIVE
    EMISSIONS
    (TONS/VR)
it******************
304. O9 -
21.75 -
16. 6O -
O.61 -
61. 8O -
62. SO -
276.75 -
131. 17 -
5.15 -
3.41 -
7.30 -
0.42 -
0.31 -
O. 13 -
8.19 -
0.01 -
102. 16 -
279.92 -
820.46 -
386.10 -
193. OS -
337.83 -
1248.27 -
826.25 -
344.48 -
13.55 -
1.44 -
2.50 -
0.24 -
332.49 -
234.79 -
145.72 -
0.00 -
235. 8O -
53.72 -
25.28 -
12.64 -
304. O9
21.75
16.50
O.61
61. SO
62.50
276.75
131. 17
14.41
3.41
7.30
O.42
O.31
O. 13
8.19
0.01
422.71
1158.29
9652.42
868.72
5791.45
965.24
3636.68
8117.94
2952.71
13.65
1.44
2.50
0.24
332.49
234.79
145.72
0.00
975.74
632. CO
56.88
379.20
 TYPICAL
 PROCESS
 FUGITIVE
EMISSIONS
(TONS/YR)
**•••••••
   304.09
    21.75
    16. SO
     0.61
    61. SO
    62. SO
   276.75
   131.17
     1.44
     3.41
     7.3O
     0.42
     O.31
     O. 13
     8. 19
     0.01

   126.81
   347.49
   B2O.46
   482.62
   193.O5
   453.66
  3636.68
   826.25
  1205.69
    13.55
     1.44
     2. SO
     0.24
   332.49
   234.79
   145.72
     O.OO

   292.72
    53.72
    31.6O
    12.64

-------
 Coke Manuf:
 Coke Manuf:
Coke  Handling
Coke  Pushing
SEC ALUMINUM PROD:  REVERBERATORV FURNACE
SEC ALUMINUM PROD:CHLORINATION  - FLUXING
TERMINAL GRAIN ELEVATOR
GRAIN PROCESS: RECEIVING
GRAIN PROCESS: DRYING
GRAIN PROCESS: HANDLING
GRAIN PRO.CESS: CLEANING
GRAIN PROCESS: BULK LOADING
ASPHALT CONCRETE: TOTAL
STONE QUARRY: HANDLING
STONE QUARRY: SECONDARY CRUSH ft SCREEN
STONE QUARRY: STORAGE
CHEMICAL MANUFAC: AMMONIUM NITRATE NEUT.
CHEMICAL MANUFAC: AN PRILL COOLER
GLASS MANUFAC:  GLASS MELT FURNACE
GLASS MANUFAC:  HAMMER MILL
GLASS MANUFAC:  HANDLING  & STORAGE
RUBBER MANUFAC: MIXING
(s)
(s)
(S)
(S)
(S)
(S)
(S)
(5)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
1.45 -
22.12 -
13.68 -
3110.00 -
229.42 -
12.33 -
0.61 -
40.89 -
25.33 -
61.65 -
76.55 -
19.39 -
193.50 -
42.57 -
O.OO -
o.oo -
3.37 -
72.28 -
7.23 -
O.OO -
8.22
63.20
13.68
311O.OO
229.42
12.33
0.61
4O.89
25.33
61.65
76.55
19.35
193. SO
42.57
O.OO
O.OO
3.37
72.28
7.23
O.OO
  5.06
 29.70

  13.68
3110.OO
 229.42
  12.33
   O.61
  4O.89
  25.33
  61.65
  76.55
  19.35
  193.SO
  42.57
   0.00
   O.OO
   3.37
  72.28
   7.23
   O.OO

-------
                STATE OF INDIANA
  INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
       TOTAL PROCESS FUGITIVE EMISSIONS BY  SIC CODE
         TOTALS FOR THE STATE OF INDIANA
SIC
CODE
****
 130
144O
204O
207O
263O
2950
3O10
303O
315O
326O
3310
3320
3340
3360
349O
353O
3560
3590
3660
367O
3710
374O
3990
4910
5150
8220
9100
      POTENTIAL
      PROCESS
      FUGITIVE
      EMISSIONS
      (TONS/YR)
*********************
124.85 -
787.64 -
2053.75 -
229.42 -
9.36 -
564.62 -
0.42 -
0.31 -
286.61 -
0.61 -
53O8.96 -
3389.87 -
85.08 -
192.84 -
2.74 -
1.46 -
56.25 -
0.61 -
1.31 -
8.19 -
246. 5O -
O.32 -
1.04 -
456.91 -
757.68 -
3.22 -
0.73 -
124.85
787.64
2O94. 17
229.42
38.75
564.62
0.42
0.31
286.61
0.61
413O8.06
4477.43
387.58
192.84
2.74
6.05
56.25
0.61
5.40
8.19
1015.46
1.32
4.29
1987.61
757.68
13. 3O
3.00
 TYPICAL
 PROCESS
 FUGITIVE
 EMISSIONS
 (TONS/YR)
*********
   124.85
   787.64
  2O56.86
   229.42
    11.62
   564.62
     O.42
     O.31
   286.61
     O.61
  8587.86
  3602.69
   224.16
   192.84
     2.74
     1.81
    56.25
     O.61
     1.62
     8.19
   390.10
     O.40
     1.29
   552.36
   757.68
     3.99
     0.90

-------
                          STATE  OF  INDIANA
            INDUSTRIAL  PROCESS FUGITIVE  EMISSION  INVENTORY
              TOTAL  PROCESS  FUGITIVE  EMISSIONS BY SIC CODE
                             (CONTINUED)
               TOTALS FOR THE  STATE  OF  INDIANA    BY COUNTY
               ••••••••••••••••••••••»•••»*•*••*•••••••••••
  COUNTY
*••**••»•*
MARION
PORTER
VIGO
SIC
CODE
• ••*

1440
2O4O
295O
3O1O
3030
3 ISO
326O
331O
3320
3340
336O
356O
369O
3660
367O
3710
374O
399O
4910
5150
9100

 130
2O40
2950
3310
3340
3490
4910
5150

 1440
204O
2070
2630
2950
3310
      POTENTIAL
      PROCESS
      FUGITIVE
      EMISSIONS
      (TONS/YR)
•*••*»••»***»••»*****
632.22 -
1851.45 -
342.34 -
0.42 -
0.31 -
286.61 -
O.61 -
725.51 -
183.30 -
83.64 -
192.84 -
56.25 -
O.61 •
1.31 -
8.19 -
246.50 -
O.32 -
1.04 -
151.32 -
376.74 -
0.73 -
124.85 -
61.50 -
145.72 -
4449.90 -
1.44 -
2.74 -
102.16 -
38O.93 -
255.42 -
14O.8O -
229.42 -
9.36 -
76.55 -
133.54 •
532.22
1891.87
342.34
0.42
0.31
286.61
0.61
6935.73
1270.86
386. 14
192.84
56.25
0.61
5.4O
8.19
1015.46
1.32
4.29
723. 10
376.74
3. CO
124.85
61.50
145.72
33156.99
1.44
2.74
422.71
380.93
255.42
140. 8O
229.42
38.75
76.56
1215.34
 TYPICAL
 PROCESS
 FUGITIVE
EMISSIONS
 (TONS/VR)
 •*•*•••••

   532.22
  1854.56
   342.34
     0.42
     0.31
   286.61
     0.61
   452.95
   396.12
   222.72
   192.B4
    66.25
     O.61
     1.62
     8.19
   390.1O
     0.4O
     1.29
   173.O1
   376.74
     O.90

   124.85
    61.50
   146.72
  7979.44
     1.44
     2.74
   126.81
   380.93

   255.42
   14O.8O
   229.42
     11.62
    76.55
   155.47

-------
3320
3530
4910
8220
3Z06.56 - 3206.56
   1.46 -    6.05
 203.43 -  841.80
   3.22 -   13.30
3206.56
   1.81
 252.54
   3.99

-------
                          APPENDIX D
SUMMARY OF MICHIGAN STATE PROCESS FUGITIVE EMISSION  INVENTORY

-------
                                 STATE  OF  MICHIGAN
                   INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
                 TOTAL PROCESS FUGITIVE EMISSIONS FOR  ALL  FACILITIES
                          TOTALS FOR THE STATE OF MICHIGAN
                          •A*******************************

       POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR):  22O49.29 -   56040.92
       TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR):          29638.24
                     TOTALS FOR THE STATE OF MICHIGAN   BY COUNTY

COUNTY OF WAYNE
       POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR):  22049.29 -  56O40.92
       TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR):          29638.24

-------
                                                    STATE OF MICHIGAN
                                       INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
                                       TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE
                                             TOTALS FOR THE STATE OF MICHIGAN
                                             •••••A***************************
                       PROCESS DESCRIPTION
             **************•*******•*•*•*****•*•*•••*
             COAL  STORAGE:  LOADING  ONTO  PILE
             COAL  STORAGE  (TOTAL)
             COKE  MANUF: COAL STORAGE
                        COAL CHARGING
                        COKING  (DOOR LEAKING)
                        COKE QUENCHING
                        COKE HANDLING
                        COKE PUSHING
                        IRON ORE HANDLING & TRANSFER
                        BLAST FURNACE DUST HANDLING
                        SINTER OPERATION
             IRON  PROD:  SLAG HANDLING
             STEEL PRODUCTION: BASIC OXYGEN FURNACE
                              ELECTRIC  ARC FURNACE
                              SCARFING
                                SWEATING FURNACE
                                CRUCIBLE FURNACE
                                INDUCTION FURNACE
                                CHIP DRYER (ROTARY)
             SEC ALUMINUM  PROD:CHLORINATION -  FLUXING
             SEC LEAD SMELTING:  POT (KETTLE) FURNACE
             SEC ZINC SMELT: KETTLE SWEAT FURNACE
             SEC ZINC SMELT: ROTARY SWEAT FURNACE
             SEC ZINC SMELT: CRUCIBLE FURNACE
             SEC ZINC SMELT: KETTLE MELTING FURNACE
             IRON/STEEL FOUNDRY: CUPOLA  FURNACE
COKE MANUF:
COKE MANUF:
COKE MANUF:
COKE MANUF:
COKE MANUF:
IRON PROD:
IRON PROD:
IRON PROD:
STEEL PRODUCTION:
STEEL PRODUCTION:
SEC ALUMINUM PROD:
SEC ALUMINUM PROD:
SEC ALUMINUM PROD:
SEC ALUMINUM PROD:
             IRON/STEEL FOUNDRY:
             IRON/STEEL FOUNDRY:
             IRON/STEEL FOUNDRY:
             IRON/STEEL FOUNDRY:
             IRON/STEEL FOUNDRY:
             IRON/STEEL FOUNDRY:
                    CRUCIBLE FURA CE
                    ELECTRIC ARC FURNACE
                    INDUCTION FURNACE
                    CASTING SHAKEOUT
                    POURING AND COOLING
                    SAND HANDLING
IRON/STEEL FOUNDRY:FOUNDRY CAST CLEANING
IRON/STEEL FOUNDRY: MOLD MAKING
  ANNUAL
  PROCESS
  RATE
  (TONS/YR)
*********
     (S)
  2452843
     (S)
     (S)
     (S)
  3251444
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
    41430
     (S)
     (S)
     (S)
     (S)
    96203
    10424
    16809
  1923040
  2614O19
   2O7681
  1995784
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
51.71 -
355.66 -
8.85 -
688.92 -
324. 2O -
325.14 -
18.64 -
283.67 -
2778. CO -
895.04 -
533.40 -
589.99 -
463.64 -
266.23 -
1O.47 -
0.22 -
O.38 -
0.01 -
9. CO -
O.O2 -
O.11 -
0.42 -
11.60 -
O.OO -
O.O1 -
16.12 -
O.OO -
5O.51 -
10.42 -
1O. O9 -
96.15 -
392.10 -
16.61 -
69.85 -
295 . SO
1471 .71
36. 6O
81O4.91
729.44
9754.33
1O5.36
810.49
2778. CO
895. O4
1554. CO
613.35
3974.05
4437.20
10.47
O.22
O.38
0.01
9. CO
O.O2
O.11
O.42
26.10
O.OO
O.O1
322.30
O.O1
167.39
10. 42
1O7.58
397 I.OB
392. 10
83. 07
69.85
                                                                                             TYPICAL
                                                                                             PROCESS
                                                                                             FUGITIVE
                                                                                             EMISSIONS
                                                                                             (TONS/YR)
  51.71
 434.23
   2.75
 593.29
 349.OO
 3O2 . 64
  55.84
 328.06
2778. CO
 895.04
1554. OO
 30O.84
1622.74
2144.65
  1O.47
   0.22
   0.38
   O.01
   9.00
   O.O2
   0.11
   O.42
  18.85
   O.OO
   O.O1
 169.21
   O.O1
  92.20
  10. 42
  26.89
2884.56
 392. 10
  49.84
  19.45
(S)» PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY

-------
                                                    STATE OF MICHIGAN
                                       INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
                                       TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE
                                                        (CONTINUED)
                                             TOTALS FOR THE STATE OF MICHIGAN
                                             **»***»*<
                                                                   (CONTINUED)
          PROCESS DESCRIPTION
****************************************
FOUNDRY: SHOT BLAST GRINDER / FINISHING
IRON/STEEL FOUNDRY: SOAKING PITS
IRON/STEEL FOUNDRY: STRIP MILLS
IRON/STEEL FOUNDRY: PICKLING TANKS
GRAIN ELEVATOR:  WHEAT MILL
GRAIN PROCESS: CORN MILLING
               RECEIVING
               DRYING
               HANDLING
               CLEANING
              CRUSHING
              TRANSFER & CONVEYING
              RAW GRINDING
CEMENT MANUF: UNLOAD- OUTFALL TOSTORAGE
CEMENT MANUFACTURE: KILN
LIME MANUF: TOTAL
LIME MANUF- ROTARY KILN
CONCRETE BATCH:  TOTAL
                CEMENT UNLOAD TO SILOS
                HOPPER LOAD OF AGGREGATE
                MIXER LOAD OF AGGREGATE
                LOAD OF DRY BATCH TRUCK
             GRAIN PROCESS
             GRAIN PROCESS
             GRAIN PROCESS
             GRAIN PROCESS
             CEMENT MANUF:
             CEMENT MANUF:
             CEMENT MANUF:
             CONCRETE  BATCH
             CONCRETE  BATCH
             CONCRETE  BATCH
             CONCRETE  BATCH
             ASPHALT CONCRETE.  TOTAL
             STONE QUARRY:  HANDLING
             STONE QUARRY
             STONE QUARRY
             STONE QUARRY
              PRIMARY CRUSHING
              SECONDARY CRUSH & SCREEN
              STORAGE
ROCK QUARRY: DRYER
SECONDARY COPPER SMELTING: REV. FUNACE
                 TOTAL
                  MIXER DRY
                  MIXER WET
                  DRYER
             ASPHALT ROOFING:
             CHEMICAL MANUFAC:
             CHEMICAL MANUFAC:
             CHEMICAL MANUFAC:
             CHEMICAL MANUFAC:  HANDLING -  STORAGE
  ANNUAL
  PROCESS
  RATE
  (TONS/YR)
*********
  1344463
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
   395968
     (S)
     (S)
  3O88OOO
     (S)
     (S)
     (S)
     (S)
  2O91991
  1709332
   733981
     (S)
     (S)
     (S)
   915437
  6624480
  3551775
  6281318
  3630306
     (S)
     (S)
     (S)
    18684
     (S)
    1B687
    26357
                                                                                   POTENTIAL
                                                                                   PROCESS
                                                                                   FUGITIVE
                                                                                   EMISSIONS
                                                                                   (TONS/YH)
                                                                             *********************
6.72 -
0.00 -
O.OO -
0.00 -
476.93 -
O.43 -
3.38 -
1.15 -
98.99 -
44. 11 -
13O.OO -
308. 8O -
12. SO -
1150.00 -
225O.OO -
434.63 -
836. SO -
316.23 -
88. O8 -
1 .44 -
3.42 -
O.13 -
283.79 -
496.84 -
887.94 -
471O.99 -
599.OO -
482.95 -
4.56 -
29.25 -
O.37 -
O.O3 -
1.87 -
1.98 -
6.72
O.OO
O.OO
0.00
476.93
O.43
3.38
1. 15
98.99
44. 11
195. OO
617.60
12. SO
2300.00
225O.OO
44O. 17
836.80
316.23
88. 08
1.44
3.42
0. 13
283.79
496.84
887.94
471O.99
599.OO
482.95
13. SO
29.25
O.37
O.O3
1.87
1.98
 TYPICAL
 PROCESS
 FUGITIVE
 EMISSIONS
 (TONS/YR)
*********
     6.71
     O.OO
     O.OO
     0.00
   476.93
     O.43
     3.38
     1. 15
    98.99
    44. 11
   162.50
   463.2O
    12.50
  1725.OO
  2250.OO
   437.40
   836.SO
   316.23
    88.08
     1.44
     3.42
     O. 13
   283.79
   496.84
   887.94
  471O.99
   599.OO
   482.95
     9.O8
    29.25
     O.37
     O.O3
     1.87
     1.98
(S) = PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY

-------
                                        STATE OF  MICHIGAN
                          INDUSTRIAL  PROCESS FUGITIVE  EMISSION INVENTORY
                          TOTAL PROCESS  FUGITIVE  EMISSIONS BV PROCESS TYPE
                                            (CONTINUED)
                                 TOTALS  FOR  THE  STATE  OF MICHIGAN   (CONTINUED)
                                 »•••*•••»•••*•*•*•***•*****•*****
          PROCESS DESCRIPTION
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
GLASS MANUFAC:
GLASS MANUFAC:
GLASS MANUFAC:
GLASS MANUFAC:
GYPSUM MANUFAC
GYPSUM MANUFAC
GYPSUM MANUFAC
GYPSUM MANUFAC
GYPSUM MANUFAC
GYPSUM MANUFAC
GENERAL WOOD WORKING
PAINT SPRAY BOOTHS
BREWERY: BREWING KETTLES
  REACTORS
  MILLS
  CALCINERS
  ABSORBERS
  FLAKERS
  GENERAL VENTING
  VERMICULITE EXPANDER
  MONOKOTE EXPANDER
GLASS MELT FURNACE
ANNEALING FURNACE
HAMMER MILL
HANDLING & STORAGE
HANDLING
DRYER
KETTLES
MILLS
SAWS
PERLITE VENT FURNACE
ANNUAL
PROCESS
RATE
(TONS/YR)

   (S)
   (S)
   (S)
   (S)
   (S)
   (S)
   (S)
   (S)
   (S)
   (S)
   (S)
   (S)
 422561
   (S)
   (S)
   (S)
   (S)
   (S)
   (S)
2897196
   (S)
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
O.OO - O.OO
0.54 -
O.OO -
O.OO -
O. 19 -
O.OO -
O.75 -
O.46 -
4.38 -
1.77 -
O.14 -
O.88 -
63.38 -
5.57 -
4.46 -
11.61 -
0.07 -
0.07 -
O.O3 -
14.49 -
O.OO -
0.54
0.00
O.OO
O. 19
0.00
O.75
O.46
4.38
1.77
O.14
O.88
63.38
5.57
4.46
11 .61
O.O7
0.07
O.O3
14.49
O.OO
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)

    O.OO
    O.54
    0.00
    O.OO
    O. 19
    O.OO
    0.75
    O.46
    4.38
      .77
      ,14
    0.88
   63.38
    5.57
    4.46
   11.61
    O.O7
    0.07
    O.03
   14.49
    O.OO
1,
0.

-------
                                                    STATE OF MICHIGAN
                                      INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
                                      TOTAL PROCESS FUGITIVE EMISSIONS BV PROCESS TYPE
                                                        (CONTINUED)
                                       TOTALS FOR THE STATE OF MICHIGAN   BV COUNTY
                                       ***«»**»***»****«»*»**»****»**»***»•*•**»»**
     COUNTY
    ****•••••*
    WAYNE
          PROCESS DESCRIPTION
a***************************************

COAL STORAGE: LOADING ONTO PILE
COAL STORAGE (TOTAL)
COKE MANUF: COAL STORAGE
            COAL CHARGING
            COKING (DOOR LEAKING)
            COKE QUENCHING
            COKE HANDLING
            COKE PUSHING
           IRON ORE HANDLING & TRANSFER
IRON PROD: BLAST FURNACE DUST HANDLING
IRON PROD: SINTER OPERATION
IRON PROD: SLAG HANDLING
STEEL PRODUCTION: BASIC OXYGEN FURNACE
STEEL PRODUCTION: ELECTRIC ARC FURNACE
                  SCARFING
                    SWEATING FURNACE
                    CRUCIBLE FURNACE
                    INDUCTION FURNACE
                    CHIP DRYER (ROTARY)
SEC ALUMINUM PROD:CHLORINATION - FLUXING
SEC LEAD SMELTING: POT (KETTLE) FURNACE
SEC ZINC SMELT: KETTLE SWEAT FURNACE
SEC ZINC SMELT: ROTARY SWEAT FURNACE
SEC ZINC SMELT: CRUCIBLE FURNACE
SEC ZINC SMELT: KETTLE MELTING FURNACE
IRON/STEEL FOUNDRY: CUPOLA FURNACE
                    COKE  MANUF:
                    COKE  MANUF:
                    COKE  MANUF:
                    COKE  MANUF:
                    COKE  MANUF:
                    IRON  PROO:
                     STEEL  PRODUCTION.
                     SEC  ALUMINUM  PROD:
                     SEC  ALUMINUM  PROO:
                     SEC  ALUMINUM  PROO:
                     SEC  ALUMINUM  PROD:
                     IRON/STEEL  FOUNDRY:
                     IRON/STEEL  FOUNDRY:
                     IRON/STEEL  FOUNDRY:
                     IRON/STEEL  FOUNDRY:
                     IRON/STEEL  FOUNDRY:
                    CRUCIBLE FURA CE
                    ELECTRIC ARC FURNACE
                    INDUCTION FURNACE
                    CASTING SHAKEOUT
                    POURING AND COOLING
IRON/STEEL FOUNDRY: SAND HANDLING
IRON/STEEL FOUNDRY:FOUNDRY CAST CLEANING
IRON/STEEL FOUNDRY: MOLD MAKING
  ANNUAL
  PROCESS
  RATE
  (TONS/YR)
*********

     (S)
  2452843
     (S)
     (S)
     (S)
  3251444
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
    4143O
     (S)
     (S)
     (S)
     (S)
    96203
    10424
    168O9
  1923O4O
  2614019
   2O76B1
  1995784
      POTENTIAL
      PROCESS
      FUGITIVE
      EMISSIONS
      (TONS/YR)
*********************
51.71 -
355.66 -
8.85 -
688.92 -
324. 2O -
325.14 -
18.64 -
283.67 -
2778. OO -
895. O4 -
533. 4O -
589.99 -
463.64 -
266.23 -
10.47 -
0.22 -
0.38 -
O.O1 -
9.OO -
O.O2 -
0.11 -
0.42 -
1 1 . 6O -
O.OO -
0.01 -
16.12 -
O.OO -
50.51 -
10.42 -
1O. O9 •
96.15 -
392. 1O -
16.61 -
69.85 -
295.50
1471.71
36. 6O
8104.91
729.44
9754.33
105.36
81O.49
2778. OO
895. O4
1554. OO
613.35
3974. OS
4437.2O
1O.47
O.22
O.38
O.01
9.OO
O.O2
O.11
O.42
26. 1O
O.OO
0.01
322.30
O.O1
167.39
10. 42
1O7.58
397 I.OB
392. 1O
83. 07
69.85
 TYPICAL
 PROCESS
 FUGITIVE
 EMISSIONS
 (TONS/VR)
•******•*

    51 .71
   434.23
     2.75
   593.29
   349.00
   3O2.64
    55.84
   328.O6
  2778.OO
   895.04
  1554.OO
   3OO.84
  1622.74
  2144.65
    10.47
     O.22
     O.38
     O.O1
     9.OO
     O.O2
     0.11
     O.42
    18.85
     O.OO
     O.O1
   169.21
     O.O1
    92.20
    10.42
    26.89
  2884.56
   392.10
    49.84
    19.45
(S)- PROCESS INFORMATION SUPPRESSED TO  INSURE  CONFIDENTIALITY

-------
                                                    STATE OF MICHIGAN
                                       INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
                                       TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE
                                                        (CONTINUED)
                                       TOTALS FOR THE STATE OF MICHIGAN   BY COUNTY (CONTINUED)
                                       »«**•»**»*»•*»•*•«••**•»*»••»••»••*•***»****
     COUNTY
                               PROCESS DESCRIPTION
                     ****************************************
                     FOUNDRY:  SHOT BLAST GRINDER / FINISHING
                     IRON/STEEL FOUNDRY: SOAKING PITS
                     IRON/STEEL FOUNDRY: STRIP MILLS
                     IRON/STEEL FOUNDRY- PICKLING TANKS
                     GRAIN ELEVATOR: WHEAT MILL
                                   CORN MILLING
                                   RECEIVING
                                   DRYING
                                   HANDLING
                                   CLEANING
                                  CRUSHING
                     CEMENT MANUF: TRANSFER & CONVEYING
                     CEMENT MANUF: RAW GRINDING
                     CEMENT MANUF: UNLOAD- OUTFALL TOSTORAGE
                     CEMENT MANUFACTURE. KILN
                     LIME  MANUF:  TOTAL
                     LIME  MANUF:  ROTARY KILN
                     CONCRETE  BATCH: TOTAL
                                    CEMENT UNLOAD TO  SILOS
                                    HOPPER LOAD OF AGGREGATE
                                    MIXER LOAD OF AGGREGATE
                                    LOAD OF DRY BATCH TRUCK
GRAIN PROCESS
GRAIN PROCESS
GRAIN PROCESS
GRAIN PROCESS
GRAIN PROCESS
CEMENT MANUF:
CONCRETE BATCH
CONCRETE BATCH
CONCRETE BATCH
CONCRETE BATCH
ASPHALT CONCRETE: TOTAL
STONE QUARRY: HANDLING
STONE QUARRY
STONE QUARRY
STONE QUARRY
ROCK QUARRY:
                                   PRIMARY  CRUSHING
                                   SECONDARY  CRUSH &  SCREEN
                                   STORAGE
                                  DRYER
                     SECONDARY COPPER  SMELTING:  REV.  FUNACE
                     ASPHALT ROOFING:  TOTAL
                     CHEMICAL MANUFAC: MIXER  DRY
                     CHEMICAL MANUFAC: MIXER  WET
                     CHEMICAL MANUFAC: DRYER
                     CHEMICAL MANUFAC: HANDLING  - STORAGE
  ANNUAL
 PROCESS
   RATE
(TONS/YR)
*********
  1344463
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
   395968
     (S)
     (S)
  3O880OO
     (S)
     (S)
     (S)
     (S)
  2O91991
  1709332
   733981
     (S)
     (S)
     (S)
   915437
  662448O
  3551775
  6281318
  363O3O6
     (S)
     (S)
     (S)
    18684
     (S)
    18687
    26357
      POTENTIAL
      PROCESS
      FUGITIVE
      EMISSIONS
      (TONS/YR)
***************
     6.72 -
     O.OO -
     O.OO -
     O.OO -
   476.93 -
     0.43 -
     3.38 •
     1.15 -
    98.99 •
    44. 11 -
   130.OO •
   308.SO •
    12.SO -
  1150.OO •
  2250.OO •
   434.63 •
   836.8O •
   316.23 •
    88.O8 •
     1.44 •
     3.42 •
     O. 13 •
   283.79 •
   496.84 •
   887.94 •
  471O.99 •
   599.OO •
   482.95 •
     4.56 •
    29.25 •
     O.37 •
     O.O3 •
     1.87 •
     1.98 •
   6.72
   O.OO
   O.OO
   O.OO
 476.93
   0.43
   3.38
   1.15
  98.99
  44. 11
 195.00
 617.6O
  12.SO
2300.OO
2250.OO
 440.17
 836.8O
 316.23
  88.08
   1.44
   3.42
   O. 13
 283.79
 496.84
 887.94
471O.99
 599.OO
 482.95
  13.SO
  29.25
   O.37
   O.03
   1.87
   1.98
.38
 15
 TYPICAL
 PROCESS
 FUGITIVE
EMISSIONS
(TONS/YR)
*********
     6.71
     O.OO
     O.OO
     O.OO
   476.93
     O.43
     3.
     1,
    98.99
    44. 11
   162.SO
   463.2O
    12.SO
  1725.OO
  2250.OO
   437.4O
   836.8O
   316.23
    88.08
     1.44
     3.42
     0.13
   283.79
   496.84
   887.94
  471O.99
   599.OO
   482.95
     9.OS
    29.25
     O.37
     O.O3
     1.87
     1.98
(S)- PROCESS INFORMATION SUPPRESSED TO INSURE  CONFIDENTIALITY

-------
                                                 STATE OF MICHIGAN
                                   INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
                                   TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE
                                                     (CONTINUED)
                                    TOTALS FOR THE  STATE OF MICHIGAN   BY COUNTY  (CONTINUEO)
                                    ***•••*•*••**•»•••**•*••*•*•**•********•*•**
  COUNTY
**********
          PROCESS DESCRIPTION
etc*************************************
                 CHEMICAL MANUFAC
                 CHEMICAL MANUFAC
                 CHEMICAL MANUFAC
                 CHEMICAL MANUFAC
                 CHEMICAL MANUFAC
                 CHEMICAL MANUFAC
                 CHEMICAL MANUFAC
                 CHEMICAL MANUFAC
                 GLASS MANUFAC:
                 GLASS MANUFAC:
                 GLASS MANUFAC.
                 GLASS MANUFAC:
                 GYPSUM MANUFAC
                 GYPSUM MANUFAC
                 GYPSUM MANUFAC
                 GYPSUM MANUFAC
                 GYPSUM MANUFAC
                 GYPSUM MANUFAC
                 GENERAL WOOD WORKING
                 PAINT SPRAY BOOTHS
                 BREWERY: BREWING KETTLES
                  REACTORS
                  MILLS
                  CALCINERS
                  ABSORBERS
                  FLAKERS
                  GENERAL VENTING
                  VERMICULITE EXPANDER
                  MONOKOTE EXPANDER
                GLASS MELT FURNACE
                ANNEALING FURNACE
                HAMMER MILL
                HANDLING & STORAGE
                HANDLING
                DRYER
                KETTLES
                MILLS
                SAWS
                PERLITE VENT FURNACE
  ANNUAL
 PROCESS
   RATE
(TONS/YR)
*********
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
   422561
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
  2897196
     (S)
      POTENTIAL
      PROCESS
      FUGITIVE
      EMISSIONS
      (TONS/YR)
*********************
O.OO
0.54
O.OO
0.00
0. 19
O.OO
0.75
0.46
4.38
1.77
0. 14
0.88
63.38
5.57
4.46
11.61
0.07
0.07
0.03
14.49
O.OO
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
O.OO
0.54
O.OO
O.OO
O. 19
0.00
0.75
O.46
4.38
1.77
O.14
O.88
63.38
5.57
4.46
11.61
O.07
O.O7
O.O3
14.49
O.OO
 TYPICAL
 PROCESS
 FUGITIVE
EMISSIONS
(TONS/YR)
*********
     o.oo
     O.54
     O.OO
     O.OO
     O. 19
     O.OO
     0.75
     O.46
     4.38
     1.77
     O.14
     O.88
    63.38
     5.57
     4.46
    11.61
     O.07
     O.07
     0.03
    14.49
     O.OO

-------
                STATE OF MICHIGAN
  INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
       TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE
         TOTALS FOR THE STATE OF MICHIGAN
         *•**••****•**••*••***•*•*****•*•»
SIC
CODE
• ***
1420
1440
146O
147O
1790
2O4O
2050
2OBO
211O
265O
27SO
2810
2820
2840
2890
2950
3220
3240
3250
3270
3290
3310
332O
333O
3340
3350
336O
3390
34OO
34 1O
3450
3460
34 9O
351O
      POTENTIAL
      PROCESS
      FUGITIVE
      EMISSIONS
      (TONS/YR)
»*«»«»****••**«*•*»**
24O.OO -
939. 1O -
482.95 -
14.85 -
O.OO -
6.87 -
O.O8 -
617.78 -
319. O3 -
O.O2 -
O.25 -
78O.45 -
1.57 -
1.77 -
1.64 -
313.O4 -
6.7O -
3924.12 -
2.70 -
1O3O.13 -
4530.15 -
7185.50 -
492.37 -
1.28 -
30.18 -
59.50 -
6.63 -
0.01 -
0.01 -
0.01 -
3.96 -
18.64 -
O.OO -
0.74 -
240. OO
939. 1O
482.95
14.85
O.OO
6.87
0.08
617.78
3155.25
0.02
0.25
780.45
1.57
1.77
1.64
313.04
6.7O
5394.07
2.70
1035.67
4651. SO
33563.38
1543.17
2.87
470.01
59.50
20.36
0.01
0.01
0.01
34.59
63.98
O.OO
3.O7
 TYPICAL
 PROCESS
 FUGITIVE
 EMISSIONS
 (TONS/YR)
*********
   24O.OO
   939. 1O
   482.95
    14.85
     0.00
     6.87
     O.O8
   617.78
   367.50
     O.O2
     0.25
   780.45
     1.57
     1.77
     1.64
   313.O4
     6.70
  4634.O7
     2.70
  1032.90
  4592.51
 12743.42
  1057.51
     2.07
   341.22
    59.50
    12.74
     0.01
     0.01
     O.01
     9.24
    19.21
     0.00
     O.92

-------
                STATE OF MICHIGAN
  INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
    TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE
                   (CONTINUED)
         TOTALS FOR THE STATE OF MICHIGAN   (CONTINUED)
         •ft******************************
                    POTENTIAL                 TYPICAL
                    PROCESS                   PROCESS
                    FUGITIVE                  FUGITIVE
SIC                 EMISSIONS                 EMISSIONS
CODE                (TONS/YR)                 (TONS/YR)
****          •***•*•***•***•******          *»»*****•
371O               8.19 -      8.82               8.44
4220               0.25 -      0.25               0.25
491O             823.97 -   2O85.52             9O2.26
4950               5.43 -      5.43               5.43
509O             108.68 -    441.15             347.93
5290              90.52 -     90.52              90.52
5330               O.OO -      O.CO               0.00
739O               0.19 -      1.98               0.76

-------
                          STATE OF MICHIGAN
            INDUSTRIAL  PROCESS FUGITIVE  EMISSION INVENTORY
              TOTAL PROCESS  FUGITIVE  EMISSIONS BY SIC CODE
                             (CONTINUED)
               TOTALS FOR  THE  STATE  OF  MICHIGAN   BY COUNTY
               ••••*•••*»**••••••••••••»•*•••*•••••••••*••*
  COUNTY
 •••••
WAYNE
SIC
CODE
• •*•

1420
1440
1460
1470
1790
2O40
2050
2080
2110
2650
27 SO
2810
2820
2840
2890
2950
3220
324O
3250
3270
329O
3310
3320
3330
3340
3350
3360
3390
3400
34 1O
345O
346O
3490
351O
371O
422O
491O
      POTENTIAL
      PROCESS
      FUGITIVE
      EMISSIONS
      (TONS/VR)
*•*••*••*•••••••*•*••
240.00 -
939.10 -
482.95 -
14.85 -
O.OO -
6.87 -
O.08 -
617.78 -
319.03 -
O.02 -
O.25 -
780.45 -
1.57 -
1.77 -
1.64 -
313.04 -
6.70 -
3934.12 -
2.70 -
1030.13 -
453O. 15 -
7185.60 -
492.37 -
1.28 -
3O.18 -
69.50 -
6.63 -
O.Ot •
O.01 -
O.01 -
3.96 -
18.64 -
O.OO -
0.74 -
8.19 -
0.25 -
823.97 -
240. OO
939. 1O
482.95
14.85
O.OO
6.87
O.O8
617.78
3155.25
0.02
0.25
780.45
1.57
1.77
1.64
313. O4
6.7O
6394. O7
2.70
1035.67
4651.50
33563.38
1543.17
2.87
47O.O1
59. BO
20.36
O.O1
O.01
O.O1
34.59
63.98
O.OO
3.O7
8.82
0.25
2085.52
 TYPICAL
 PROCESS
 FUGITIVE
EMISSIONS
 (TONS/YR)
 ••••*•**•

   240.00
   939.1O
   482.95
    14.85
     O.OO
     6.87
     O.OB
   617.78
   367.60
     0.02
     0.25
   780.45
     1.57
     1.77
     1.64
   313.O4
     6.7O
  4634.O7
     2.70
  1O32.90
  4592.51
 12743.42
  1057.51
     2.07
   341.22
    59. SO
     12.74
     0.01
     O.O1
     O.01
     9.24
     19.21
     0.00
     O.92
     8.44
     0.25
   902.26

-------
4950
5090
5290
5330
7390
5.43 -
108.68 -
90.52 -
0.00 -
0.19 -
5.43
441.15
90.52
0.00
1.98
  5.43
347.93
 90.52
  0.00
  0.76

-------
                          APPENDIX E
SUMMARY OF MINNESOTA STATE PROCESS FUGITIVE  EMISSION  INVENTORY

-------
                                 STATE OF MINNESOTA
                   INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
                 TOTAL PROCESS FUGITIVE EMISSIONS FOR ALL FACILITIES
                          TOTALS FOR THE STATE OF MINNESOTA


       POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR):  37030.55 -  40O23.69
       TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR):          33764.72
                     TOTALS FOR THE STATE OF MINNESOTA  BY COUNTY
                     ***•******•**•*•**••*•********••******•***»*
COUNTY OF DEKOTA
       POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR):   683.52 -    987.79
       TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR):            707.7O
COUNTY OF HENNEPIN
       POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR):
       TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/VR):

COUNTY OF RAMSEY
       POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR):
       TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR):
6319.54 -   7397.56
      6623.49
6OO6.65 -   6715.08
      5963.25
COUNTY OF ST. LOUIS
       POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 20O62.97 -  2O381.7O
       TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR):          17O35.O5
COUNTY OF WASHINGTON
       POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR):
       TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/VR):
3957.87 -   4541.57
      3435.22

-------
                                                    STATE OF MINNESOTA
                                       INDUSTRIAL  PROCESS FUGITIVE EMISSION INVENTORY
                                       TOTAL  PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE
                                              TOTALS  FOR THE STATE OF MINNESOTA
                                              **•*»**••***•»***»******»**••****
                       PROCESS  DESCRIPTION
                                           k*********
             COAL STORAGE:  LOADING ONTO  PILE
             COAL STORAGE:  LOADING OUT  (OUTGOING)
             COAL STORAGE:  WIND EROSION
             COAL STORAGE  (TOTAL)
             IRON PROD:  SINTER  OPERATION
             STEEL PRODUCTION:  BASIC OXYGEN FURNACE
             SEC LEAD SMELTING:
             SEC LEAD SMELTING:
             SEC LEAD SMELTING:
             SEC LEAD SMELTING:
             IRON/STEEL FOUNDRY
             IRON/STEEL FOUNDRY
             IRON/STEEL FOUNDRY
             IRON/STEEL FOUNDRY
             IRON/STEEL FOUNDRY
             IRON/STEEL FOUNDRY
             IRON/STEEL FOUNDRY
             GRAIN CLEANING
             GRAIN DRYING
             GRAIN TERMINAL
             GRAIN TERMINAL
             GRAIN TERMINAL
             GRAIN TERMINAL
             GRAIN TERMINAL
             TERMINAL GRAIN ELEVATOR
             GRAIN ELEVATOR: WHEAT MILL
             GRAIN PROCESS
             GRAIN PROCESS
             GRAIN PROCESS
             GRAIN PROCESS
             GRAIN PROCESS
             GRAIN PROCESS
    SWETAING FURNACE
    REVERBERATORY FURNACE
    BLAST/CUPOLA FURNACE
    POT (KETTLE) FURNACE
     CUPOLA FURNACE
     ELECTRIC ARC FURNACE
     INDUCTION FURNACE
     CASTING SHAKEOUT
     POURING AND COOLING
     SAND HANDLING
     AUTO SHREDDER
 RECEIVING
 LOADING
 TUNNEL BELT
 HEADHOUSE
 TRIPPER
CORN MILLING
RECEIVING
DRYING
HANDLING
CLEANING
BULK LOADING
             LIME MANUF:  PRIMARY CRUSHING
             CONCRETE BATCH:  TOTAL
  ANNUAL
  PROCESS
  RATE
  (TONS/YH)
•»»*•**•*
     (S)
     (S)
  2224490
  3449166
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
    19600
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
  3053967
     (S)
 14O26171
 13775920
     (S)
 1O777190
  5145667
  3338437
   783653
     (S)
  1407374
   108994
  8699385
   788340
  1145709
     (S)
     (S)
                                                        POTENTIAL
                                                        PROCESS
                                                        FUGITIVE
                                                        EMISSIONS
                                                        (TONS/YR)
O.09 -
O.09 -
14.46 -
50O. 13 -
63. SO -
7.37 -
9.36 -
22. 4O -
17. 7O -
O.45 -
O.98 -
229.31 -
O.53 -
3O.86 -
O.5O -
2O. 17 -
1.31 -
458. 1O -
1.56 -
701.31 -
4477. 17 -
4.92 -
808.29 -
257.28 -
3622. 2O -
2742.79 -
158. 6O -
70.37 -
2.72 -
2174.85 -
236. SO -
286.43 -
250.00 -
16.65 -
0.5O
O.5O
278. O6
2O69 . SO
185. OO
63. 15
20.47
125. 6O
17. 7O
O.45
19. 6O
760. OO
O.53
329. 15
20. 65
20. 17
1 .31
458. 1O
1.56
7O1.31
4477. 17
4.92
8O8 . 29
257.28
3622. 2O
2742.79
158.60
70.37
2.72
2174.85
236. SO
286.43
250.00
•16.65
 TYPICAL
 PROCESS
 FUGITIVE
 EMISSIONS
 (TONS/YR)
*********
     O.09
     O.10
    77.86
   62O.85
   185.OO
    25.79
    14.92
    74.00
    17.7O
     O.45
    10.29
   436.78
     O.53
    82.29
    15.OO
    20. 17
     1.31
   458.1O
     1.56
   7O1.31
  4477. 17
     4.92
   808.29
   257.28
  3622.2O
  2742.79
   158.6O
    70.37
     2.72
  2174.85
   236.SO
   286.43
   125.00
    16.65
(S)- PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY

-------
                                        STATE OF MINNESOTA
                          INDUSTRIAL  PROCESS FUGITIVE EMISSION INVENTORY
                          TOTAL  PROCESS  FUGITIVE EMISSIONS BY PROCESS TYPE
                                           (CONTINUED)
                                 TOTALS  FOR  THE  STATE OF MINNESOTA   (CONTINUED)
                                 ***»*»»**«***«**•«****»•*•*»**•••
          PROCESS DESCRIPTION
*******«**»***»****«***«»********«****•*
ASPHALT CONCRETE: TOTAL
ASPHALT CONCRETE- AGGREGATE STORAGE
STONE QUARRY:  HANDLING
STONE QUARRY:  PRIMARY CRUSHING
STONE QUARRY:  SECONDARY CRUSH & SCREEN
STONE QUARRY:  STORAGE
MINING. PRIMARY CRUSHING
        SECONDARY CRUSHING - SCREENING
        HANDLING
        ORE DRYER
        ORE CONCENTRATOR
        UNDERGROUND VENTS
        STOCKPILE
ASPHALT ROOFING: TOTAL
CHEMICAL MANUFAC- DRYER
                  SULFURIC ACID
                  AMMONIUM NITRATE NEUT.
                  AN PRILL COOLER
GLASS MANUFAC:  GLASS MELT FURNACE
CERAMIC CLAY:  GRINDING
CERAMIC CLAY:  STORAGE
REFINERY: SULFUR RECOVERY PLANT
REFINERY: FCL REGENERATION
PAINT SPRAY BOOTHS
MINING:
MINING:
MINING:
MINING:
MINING:
MINING:
CHEMICAL MANUFAC:
CHEMICAL MANUFAC:
CHEMICAL MANUFAC:
  ANNUAL
  PROCESS
  RATE
  (TONS/YR)
••*••*•**
  2228212
    96500
  365O3OO
     (S)
     (S)
     (S)
 71689300
  6182568
 96329171
     (S)
 38672436
     (S)
  5653222
    73200
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     5830
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
**********
69O.75
15.92
273.77
50O.OO
165O.OO
255.75
716.89
494.61
9632.92
262.23
4834. OS
O.OO
152.64
10. 98
2.OO
O.OO
O-.OO
0.00
4.26
238.25
106.58
O.OO
O.OO
O.O3
*»••*#**«**
69O.75
15.92
273.77
5OO.OO
165O.OO
255.75
716.89
494.61
9632.92
262.23
4834. OS
0.00
152.64
10. 98
2.OO
0.00
O.OO
O.OO
4.26
238.25
106.58
O.OO
O.OO
0.03
 TYPICAL
 PROCESS
 FUGITIVE
 EMISSIONS
 (TONS/YR)
*»•»*•«•*
   69O.75
    15.92
   181.9O
   5OO.OO
  1275.OO
   255.75
   387.58
   494.61
  7O5S.48
   262.23
  4665.89
     O.OO
   148.3O
    10.98
     2.0O
     O.OO
     O.OO
     O.OO
     4.26
    59.56
    26.65
     O.OO
     O.OO
     O.03

-------
                                                 STATE  OF  MINNESOTA
                                   INDUSTRIAL PROCESS FUGITIVE  EMISSION  INVENTORY
                                   TOTAL PROCESS FUGITIVE  EMISSIONS BY PROCESS TYPE
                                                     (CONTINUED)
                                    TOTALS FOR THE  STATE  OF  MINNESOTA  BY COUNTY
                                    *•**•*••*••••**•••••••**•*•***••••****•***••
  COUNTY
•••••••*•
OEKOTA
HENNEPIN
          PROCESS DESCRIPTION
*•»•••••••*•«*••*•••••••••*••*••*•••••*•

COAL STORAGE (TOTAL)
SEC LEAD SMELTING: SWETAING FURNACE
SEC LEAD SMELTING: BLAST/CUPOLA FURNACE
SEC LEAD SMELTING: POT (KETTLE) FURNACE
IRON/STEEL FOUNDRY: POURING AND COOLING
GRAIN DRYING
TERMINAL GRAIN ELEVATOR
GRAIN PROCESS: RECEIVING
GRAIN PROCESS: DRYING
GRAIN PROCESS: HANDLING
CONCRETE BATCH: TOTAL
ASPHALT CONCRETE: TOTAL
STONE QUARRY: HANDLING
CHEMICAL MANUFAC: SULFURIC ACID
CHEMICAL MANUFAC: AMMONIUM NITRATE NEUT.
CHEMICAL MANUFAC: AN PRILL COOLER
GLASS MANUFAC:  GLASS MELT FURNACE

COAL STORAGE: LOADING ONTO PILE
COAL STORAGE: LOADING OUT (OUTGOING)
COAL STORAGE (TOTAL)
IRON PROD: SINTER OPERATION
STEEL PRODUCTION: BASIC OXYGEN FURNACE
SEC LEAD SMELTING: REVERBERATORY FURNACE
SEC LEAD SMELTING: POT (KETTLE) FURNACE
IRON/STEEL FOUNDRY: CUPOLA FURNACE
IRON/STEEL FOUNDRY: ELECTRIC ARC FURNACE
IRON/STEEL FOUNDRY: CASTING SHAKEOUT
IRON/STEEL FOUNDRY: SAND HANDLING
GRAIN CLEANING
GRAIN DRYING
GRAIN TERMINAL: RECEIVING
GRAIN TERMINAL: LOADING
GRAIN TERMINAL: TUNNEL BELT
GRAIN TERMINAL: HEAOHOUSE
GRAIN TERMINAL: TRIPPER
TERMINAL GRAIN ELEVATOR
GRAIN ELEVATOR: WHEAT MILL
GRAIN PROCESS: CORN MILLING
  ANNUAL
  PROCESS
  RATE
  (TONS/YR)
»*»»•••»«

     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
   694156
     (S)
     (S)
     (S)
     (S)
     (S)

     (S)
     (S)
   951113
     (S)
     (S)
     (S)
     (S)
    1960O
     (S)
     (S)
     (S)
  159O359
     (S)
  2O2OO15
  174176O
     (S)
   84119O
     (S)
     (S)
   618453
     (S)
      POTENTIAL
      PROCESS
      FUGITIVE
      EMISSIONS
      (TONS/YR) .
•••*••*•••••******•••
87. OO -
9.36 -
17.70 -
0.20 -
0.5O -
0.46 -
287.79 -
3.17 -
0. 14 -
7.35 -
16.65 -
215. 19 -
33.75 -
O.OO -
O.OO -
O.OO -
4.26 -
O.O9 -
O.O9 -
137.91 -
63. SO -
7.37 -
22. 4O -
0.25 -
0.98 -
2O.33 -
30.86 -
20. 17 -
238.55 -
1.1O -
101.0O -
866.07 -
4.92 -
63.09 -
20.48 -
847.85 -
2164.59 -
158. 6O -
36O.OO
20.47
17. 7O
0.2O
20. 65
0.46
287.79
3. 17
O.14
7.35
16.65
215. 19
33.75
O.OO
O.OO
O.OO
4.26
O.5O
O.50
S7O.67
185. OO
63.15
125. 6O
O.25
19. 6O
67.37
329.15
2O. 17
238.95
1.1O
1O1.0O
666.07
4.92
63.09
20. 48
847.85
2164.59
158.60
 TYPICAL
 PROCESS
 FUGITIVE
 EMISSIONS
 (TONS/VR)
••**•••••

   108.00
    14.92
    17.7O
     O.2O
    15.00
     O.46
   287.79
     3. 17
     O. 14
     7.35
    16.65
   215. 19
    16.88
     O.OO
     O.OO
     O.OO
     4.26

     O.O9
     O.1O
   171.2O
   185.CO
    25.79
    74.OO
     O.2S
    1O. 29
    38.72
    82.29
    2O. 17
   238.55
     1. 10
   101.OO
   566.O7
     4.92
    63.09
    20.48
   847.89
  2164.59 .
   198.6O

-------
                  Grain  Process:  Receiving
                 GRAIN PROCESS
                 GRAIN PROCESS
                 GRAIN PROCESS
                 GRAIN PROCESS
RAMSEY
ST. LOUIS
WASHINGTON
               DRYING
               HANDLING
               CLEANING
               BULK LOADING
ASPHALT CONCRETE:  TOTAL
ASPHALT CONCRETE:  AGGREGATE STORAGE
STONE QUARRY:  PRIMARY CRUSHING
ASPHALT ROOFING: TOTAL
CHEMICAL MANUFAC:  DRYER

COAL STORAGE:  WIND EROSION
COAL STORAGE (TOTAL)
IRON/STEEL FOUNDRY: ELECTRIC ARC  FURNACE
IRON/STEEL FOUNDRY: INDUCTION FURNACE
IRON/STEEL FOUNDRY: AUTO SHREDDER
GRAIN CLEANING
                RECEIVING
                LOADING
                HEADHOUSE
                TRIPPER
                WHEAT MILL
               RECEIVING
               DRYING
               HANDLING
GRAIN TERMINAL:
GRAIN TERMINAL:
GRAIN TERMINAL:
GRAIN TERMINAL:
GRAIN ELEVATOR:
GRAIN PROCESS:
GRAIN PROCESS:
GRAIN PROCESS:
ASPHALT CONCRETE:  TOTAL
STONE QUARRY: HANDLING
ASPHALT ROOFING: TOTAL
CERAMIC CLAY: GRINDING
CERAMIC CLAY: STORAGE
PAINT SPRAY BOOTHS

COAL STORAGE: WIND EROSION
COAL STORAGE (TOTAL)
GRAIN CLEANING
GRAIN TERMINAL:  RECEIVING
GRAIN TERMINAL:  LOADING
GRAIN TERMINAL:  HEADHOUSE
GRAIN TERMINAL:  TRIPPER
TERMINAL GRAIN ELEVATOR
GRAIN PROCESS: HANDLING
ASPHALT CONCRETE:  TOTAL
ASPHALT CONCRETE:  AGGREGATE STORAGE
MINING: PRIMARY CRUSHING
MINING: SECONDARY CRUSHING - SCREENING
MINING: HANDLING
MINING: ORE DRYER
MINING: ORE CONCENTRATOR
MINING: UNDERGROUND VENTS
MINING: STOCKPILE

COAL STORAGE: WIND EROSION
COAL STORAGE  (TOTAL)
TERMINAL GRAIN ELEVATOR
LIME MANUF: PRIMARY CRUSHING
ASPHALT CONCRETE: TOTAL
STONE QUARRY: HANDLING
STONE QUARRY: PRIMARY CRUSHING
STONE QUARRY: SECONDARY CRUSH A SCREEN
STONE QUARRY: STORAGE
REFINERY:  SULFUR RECOVERY PLANT
REFINERY:  FCL REGENERATION
PAINT SPRAY BOOTHS
1177726

    (S)
 3102999
  78834O
 1145709
  904918
    (S)
    (S)
    (S)
    (S)

    (S)
  375030
    (S)
    (S)
    (S)
 1319608
 88OO156
    (S)
    (S)
    (S)
    (S)
    (S)
    (S)
    (S)
    (S)
    (S)
    (S)
    (S)
    (S)
    (S)

    (S)
  340186
    (S)
    (S)
    (S)
    (S)
    (S)
    (S)
    (S)
  234340
    (S)
71689300
 6182568
96329171
    (S)
38672436
    (S)
 5693222

    (S)
    (S)
    (S)
    (S)
    (S)
    (S)
    (S)
    (S)
    (S)
    (S)
    (S)
    (S)
                                                                    58.89 -
                                                                                58.89
2. 1O -
775.75 -
236. SO -
286.43 -
280.52 -
0.41 -
200.0O -
6.75 -
2.0O -
2.97 -
54.38 -
208.98 -
0.53 -
1.31 -
197.94 -
44O.O1 -
251O.35 -
579.OO -
165. OO -
578. 2O -
8.31 -
0.48 -
866.75 -
43.34 -
O.02 -
4.23 -
238.25 -
106.58 -
O.O1 -
8.99 -
49.33 -
21.6O -
16O.30 -
MOO. 75 -
166.20 -
7 1 . BO -
1477.51 -
625. OO -
72.65 -
15.51 -
716.89 -
494.61 -
9632.92 -
262.23 •
4834.05 -
O.OO -
152.64 -
2.50 -
171.51 -
1O09.O5 -
25O.OO -
79. OS -
240. OO -
300.00 •
1650.00 -
235.75 -
0.00 -
O.OO -
0.02 -
2. 1O
775.75
236.50
286.43
28O.52
0.41
-2OO.OO-
6.75
2.OO
57. 13
225.02
692.62
0.53
1.31
197.94
44O.O1
2510.35
579.OO
165. OO
578. 2O
8.31
O.48
866.75
43.34
O.O2
4.23
238.25
106.58
0.01
172.94
204 . 1 1
21. 6O
16O.3O
1400. 75
166. 2O
71.8O
1477.51
525. OO
72.65
15.51
716.89
494.61
9632.92
262.23
4834.05
0.00
152.64
48. OO
7O9 . 7O
1009.05
25O.OO
79.05
240.00
30O.OO
1650.00
255.75
O.OO
O.OO
0.02
 58.89

   2.10
 775.75
 236.SO
 286.43
 28O.S2
   O.41
 2OO.OO
   6.75
   2.00

  16.00
  67.51
 398.O6
   0.53
   1.31
 197.94
 440.O1
251O.35
 579.OO
 165.OO
 S7B.2O
   8.31
   0.48
 866.75
  43.34
   O.O2
   4.23
  59.56
  26.65
   0.01

  48.42
  61.23
  21.6O
 16O.3O
 140O.75
 166.2O
  71.80
 1477.51
 528.00
  72.65
   15.51
 387.58
 494.61
 7OS5.48
 262.23
 4665.89
   O.OO
 148.30

   13.44
 212.91
 1009.05
 125.00
   79. OS
 165.00
 300.00
 1275.00
 255.75
   O.OO
   O.OO
   0.02

-------
                STATE OF MINNESOTA
  INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
       TOTAL PROCESS FUGITIVE EMISSIONS BY  SIC  CODE
         TOTALS FOR THE STATE OF MINNESOTA
         ***»«•***»»««•»*»*•*»*•**»»»»*•»•
SIC
CODE
****
 720
1010
144O
1450
204O
208O
243O
281O
2950
3220
3280
329O
3310
3320
333O
3340
3390
353O
371O
422O
491O
505O
509O
515O
642O
      POTENTIAL
      PROCESS
      FUGITIVE
      EMISSIONS
      (TONS/YR)
*•***•*»*••*•*»******
44.36
16OO6.49
1521.75
344.83
3599.76
36.57
0.00
4.80
717.82
4.26
16.65
1271.25
202.42
72.33
27.76
22.65
86.85
7.91
O.O1
12322.76
671.02
18.72
O.48
21.73
7.37
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
99.23
16OO6.49
1521.75
344.83
3599.76
36.57
O.OO
13.56
720.90
4.26
16.65
1392.75
668.98
436.29
59.03
125.85
86.85
24.99
0.01
12337.46
2364.73
77.39
0.48
21.73
63. 15
 TYPICAL
 PROCESS
 FUGITIVE
 EMISSIONS
 (TONS/YR)
*********
    48.58
 12927.24
  15O4.8B
    86.21
  3599.76
    36.57
     0.00
     5.48
   718.56
     4.26
    16.65
   817.75
   384.82
   151.46
    47.82
    74.25
    86.85
    14.59
     O.O1
 12323.84
   843.92
    23.23
     O.48
    21.73
    25.79

-------
                          STATE  OF  MINNESOTA
            INDUSTRIAL PROCESS FUGITIVE  EMISSION  INVENTORY
              TOTAL PROCESS FUGITIVE  EMISSIONS BV SIC CODE
                             (CONTINUED)
               TOTALS FOR THE STATE  OF  MINNESOTA  BY COUNTY
               •****•••*••***•*•**«**»*•***•***•••*•*»••*••
  COUNTY
*••»**•***
OEKOTA
HENNEPIN
RAMSEY
ST. LOUZS
SIC
CODE
• ••*

1440
2960
3220
3280
3330
4220
4910
5160

 720
2040
2080
2810
2950
3290
3320
3340
4220
4910
6420

1450
2O4O
2080
295O
3310
3530
3710
4220
4910
5050
5090

1010
2950
3390
4220
4910
      POTENTIAL
      PROCESS
      FUGITIVE
      EMISSIONS
      (TONS/VR)
••*••••••••••••*•*••*
33.75 -
315.19 -
4.26 -
16.65 -
27.76 -
277.19 -
87.00 -
21.73 -
44.36 -
2971.50 -
36.09 -
2.00 -
287.69 -
63.50 -
72.33 -
22.65 -
2496.06 -
316.00 •
7.37 -
344.83 -
628.26 -
0.48 -
47.57 -
202.42 -
7.91 -
O.01 -
4717.30 -
38.65 -
18.72 -
0.48 -
16006.49 -
88.32 -
86.85 -
3823.16 -
58.15 -
33.75
215. 19
4.26
16.65
69.03
277. 19
360. OO
21.73
99.23
2971.50
36.09
2.00
287.69
185. OO
436.29
125.85
251O.76
68O.01
63.15
344.83
628.26
0.48
47.57
668.98
24.99
O.O1
4717.3O
2O4.77
77.39
0.48
16006.49
91.41
86.85
3823.16
373.80
 TYPICAL
 PROCESS
 FUGITIVE
EMISSIONS
 (TONS/VR)
 *••••*•**

    16.68
   215.19
     4.26
    16.65
    47.82
   277.19
   108.00
    21.73

    48.58
  2971.50
    36.09
     2.00
   287.69
   185.00
   151.46
    74.25
  2497.14
   344.00
    26.79

    86.21
   628.26
     0.48
    47.57
   384.82
    14.59
     O.O1
  4717.3O
    6O.29
    23.23
     0.48

 12927.24
    89.07
    86.85
  3823.16
   108.75

-------
Washington.
                  1440          1488.00 -  1488.00         1488.00
                  2430             0.00 -     0.00            0.00
                  2810             2.80 -    11.56            3.48
                  2950            79.05 -    79.05           79.05
                  3290          1207.75 -  1207.75          632.75
                  4220          1009.05 -  1009.05         1009.05
                  4910           171,22 -   171.22          222.89

-------
                        APPENDIX  F
SUMMARY OF OHIO STATE PROCESS FUGITIVE  EMISSION  INVENTORY

-------
                                 STATE OF OHIO
                   INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
                 TOTAL PROCESS FUGITIVE EMISSIONS FOR ALL FACILITIES
                          TOTALS FOR THE STATE OF OHIO
                          ••••ft****************************

       POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 38315.19 -  72485.62
       TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR):          38363.37
                     TOTALS FOR THE STATE OF OHIO       BY COUNTY
                     •****••**•***•****•******••********•********
COUNTY OF BELMONT
       POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR):    351.68 -   1340.88
       TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR):            229.28

COUNTY OF CUYAHOGA
       POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR):   9O42.O4 -  26940.55
       TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR):          1O623.91

COUNTY OF HAMILTON
       POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR):   3192.17 -   4875.28
       TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR):           3127.87

COUNTY OF JEFFERSON
       POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR):   1833.O7 -   7270.89
       TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR):           1736.03

COUNTY OF LAKE
       POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR):   1896.56 -   4588.93
       TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR):           1651.1O

COUNTY OF LUCAS
       POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR):  11381.99 -  16636.92
       TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR):          1O355.6S

COUNTY OF MONROE
       POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR):  10617.68 -  1O832.I8
       TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR):          1O639.54

-------
                                                    STATE OF OHIO
                                       INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
                                       TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE
                                             TOTALS FOR THE STATE OF OHIO
                                             •»»»•»»*»*»**»****»•»»*•«**»**»*•
                      PROCESS DESCRIPTION
             »•******•******<
             COAL  STORAGE  (TOTAL)
             COKE  MANUF: COAL STORAGE
                        COAL CHARGING
                        COKING  (DOOR LEAKING)
                        COKE QUENCHING
                        COKE HANDLING
                        COKE PUSHING
                        IRON ORE STORAGE  (TOTAL)
                        IRON ORE HANDLING &  TRANSFER
                        LIMESTONE HANDLING & TRANSFER
                        BLAST FURNACE DUST HANDLING
                        SLAG HANDLING
                        CASTING  HOUSE
             STEEL PRODUCTION: BASIC OXYGEN  FURNACE
             STEEL PRODUCTION: ELECTRIC ARC  FURNACE
                              SCARFING
                                SWEATING FURNACE
                                REVERBERATORY FURNACE
                                CRUCIBLE FURNACE
                                INDUCTION FURNACE
                                CHIP DRYER  (ROTARY)
             SEC ALUMINUM  PROD:CHLORINATION  - FLUXING
             SECONDARY ALUMINUM: SCRAP CRUSHER
             SEC LEAD SMELTING.  REVERBERATORY FURNACE
             SEC LEAD SMELTING:  BLAST/CUPOLA FURNACE
             SEC ZINC SMELT: ROTARY  SWEAT FURNACE
             IRON/STEEL  FOUNDRY: CUPOLA FURNACE
COKE MANUF
COKE MANUF
COKE MANUF
COKE MANUF
COKE MANUF
IRON PROD:
IRON PROD:
IRON PROD:
IRON PROD:
IRON PROD:
IRON PROD:
STEEL PRODUCTION:
SEC ALUMINUM PROD:
SEC ALUMINUM PROD:
SEC ALUMINUM PROD:
SEC ALUMINUM PROD:
SEC ALUMINUM PROD:
             IRON/STEEL FOUNDRY:
             IRON/STEEL FOUNDRY:
             IRON/STEEL FOUNDRY:
             IRON/STEEL FOUNDRY:
                    ELECTRIC ARC FURNACE
                    CASTING SHAKEOUT
                    POURING AND COOLING
                    SAND HANDLING
IRON/STEEL FOUNDRY:FOUNDRY CAST CLEANING
IRON/STEEL FOUNDRY:  MOLD MAKING
FOUNDRY: SHOT BLAST GRINDER / FINISHING
  ANNUAL
  PROCESS
  RATE
  (TONS/YR)
• *•*** *»*
 20654969
     (S)
     (S)
  191O547
  1910547
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
  1906000
     (S)
     (S)
     (S)
  3O94075
     (S)
   457991
     (S)
     (S)
    71251
     (S)
     (S)
     (S)
     (S)
     (S)
   642O65
   123395
     (S)
     (S)
  6326455
     (S)
     (S)
  2240644
                                                                      POTENTIAL
                                                                      PROCESS
                                                                      FUGITIVE
                                                                      EMISSIONS
                                                                      (TONS/YR)
                                                                 *•******••*••**•**•**
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
2994.97 -
88.35 -
258.96 -
382.11 -
191.O5 -
2.42 -
106.63 -
174. 14 -
1741.36 -
15.20 -
282.75 -
1925. O6 -
76O.94 -
388.08 -
64.20 -
17. O2 -
6. OS -
50.38 -
0.2O -
0.08 -
25.65 -
875. OO -
5.82 -
5.98 -
141 .60 -
O.44 -
32. 10 -
64.78 -
179.95 -
38.92 -
948.97 -
50. OO -
24.22 -
1 1 . 20 -
12392.98
365. 6O
3O46.63
859.75
5731.64
13.67
3O4 . 66
313.45
1741.36
15.20
282.75
2OO1 .30
7476.22
3326.40
1O69.95
17. 02
6. OS
50.38
0.20
0.08
25.65
875. OO
5.82
33.55
141. 6O
O.99
642. O7
214.71
1919.46
1607.50
948.97
250. O1
24.22
11.20
 23 11. 2O
  1O9.68
  258.96
  477.64
  191.05
    8.41
  143. 19
  243.79
 1741.36
   15. 2O
  282.75
 1448. 18
  76O.94
 1358.28
  517. 14
   1O. 24
    6. OS
   SO. 38
    0.2O
    O.08
   25.65
  875. OO
    5.82
   19.77
  141.60
    O.72
  203.73
   91.95
  251.93
  663.53
  596. O9
   75.OO
   12. 11
   11.2O
(S)« PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY

-------
                                                    STATE OF OHIO
                                      INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
                                      TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TVPE
                                                        (CONTINUED)
                                             TOTALS FOR THE STATE OF OHIO
                                                                   (CONTINUED)
                      PROCESS DESCRIPTION
             *•«*»*«»**«»»«»»»*»»******«***«***»*»««*
             STEEL  FOUNDRY: CORE MAKING
             IRON/STEEL  FOUNDRY: BALL MILL
             IRON/STEEL  FOUNDRY:
             IRON/STEEL  FOUNDRY:
             IRON/STEEL  FOUNDRY:
             IRON/STEEL  FOUNDRY:
                    MOLTEN IRON TRANSFER
                    PLATING
                    STEEL SHREDDER
                    AUTO SHREDDER
GRAIN ELEVATOR:  GRAIN HANDLING (TOTAL)
TERMINAL GRAIN ELEVATOR
                WHEAT MILL
               CORN MILLING
               RECEIVING
               DRYING
               HANDLING
              TRANSFER & CONVEYING
              RAW GRINDING
              UNLOAD- OUTFALL TOSTORAGE
            TOTAL
            PRIMARY CRUSHING
             GRAIN ELEVATOR:
             GRAIN PROCESS:
             GRAIN PROCESS:
             GRAIN PROCESS:
             GRAIN PROCESS.
             CEMENT MANUF:
             CEMENT MANUF:
             CEMENT MANUF:
             LIME  MANUF:
             LIME  MANUF:
             LIME  MANUF:  ROTARY  KILN
             CONCRETE  BATCH:  TOTAL
             CONCRETE  BATCH.  TRANSFER  OF  SAND
             CONCRETE  BATCH:  MIXER  LOAD OF  AGGREGATE
             CONCRETE  BATCH:  LOAD OF DRY  BATCH  TRUCK
             ASPHALT CONCRETE: TOTAL
             ASPHALT CONCRETE: AGGREGATE  STORAGE
             BRICK MANUFACTURING: TOTAL
             STONE QUARRY:  HANDLING
             STONE QUARRY:  PRIMARY  CRUSHING
             STONE QUARRY:  SECONDARY CRUSH  & SCREEN
             STONE QUARRY:  STORAGE
             SECONDARY COPPER SMELTING
             SECONDARY COPPER SMELTING
             SECONDARY COPPER SMELTING
                           EL. IND. FURN
                           ROTARY FURN.
                           CRUCIBLE FURN
             SECONDARY COPPER SMELTING:  CASTING
  ANNUAL
  PROCESS
  RATE
  (TONS/YR)
*********
     (S)
    56919
     (S)
     (S)
     (S)
     (S)
     (S)
  8O17276
     (S)
   164971
     (S)
   14O979
  1977553
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
  3542148
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
                                                                      POTENTIAL
                                                                      PROCESS
                                                                      FUGITIVE
                                                                      EMISSIONS
                                                                      (TONS/YR)
                                                                *********************
8.33 -
120.95 -
299. OO -
2.20 -
0. 16 -
0.80 -
172.20 -
8698.74 -
689.50 -
98.98 -
3.93 -
3.52 -
494.39 -
0.48 -
4.0O -
2O3.45 -
2398.06 -
30.22 -
12.OO -
47.83 -
1.76 -
0. 13 -
6 OO -
1098.07 -
37.29 -
41.64 -
117.29 -
699. O1 -
1161.78 -
255.75 -
1.94 -
17.77 -
1.34 -
0.40 -
8.33
12O.95
299.00
2.20
O. 16
0.80
172.20
8698.74
689 . 50
98.98
3.93
3.52
494.39
O.96
4.OO
406 . 90
2428.61
3O.22
12.OO
47.83
1.76
O. 13
6.OO
1098.O7
37.29
41.64
117.29
699. O1
1161.78
255.75
5.43
87. OS
2.69
0.80
 TYPICAL
 PROCESS
 FUGITIVE
 EMISSIONS
 (TONS/YR)
*********
     8.33
   12O.95
   299.OO
     2.20
     O. 16
     0.8O
   172.20
  756O.52
   689.50
    98.98
     3.93
     3.52
   494.39
     O.72
     4.OO
   305.17
  2413.33
     6.04
    12.OO
    47.83
     1 .76
     O. 13
     6.00
  109B.O7
    37.29
    41 .64
   117.29
   699.O1
  1161.78
   255.75
     5.43
    52.47
     2.O6
     0.60
(S)- PROCESS INFORMATION SUPPRESSED TO INSURE  CONFIDENTIALITY

-------
                                        STATE  OF OHIO
                          INDUSTRIAL PROCESS FUGITIVE  EMISSION INVENTORY
                          TOTAL PROCESS  FUGITIVE EMISSIONS BY PROCESS TYPE
                                            (CONTINUED)
                                 TOTALS FOR  THE  STATE  OF OHIO       (CONTINUED)
                                 *•*****•*****••*****•**•***•**•**
          PROCESS DESCRIPTION
••••ft***********************************
MINING: PRIMARY CRUSHING
MINING: HANDLING
MINING. ORE ORVER
ASPHALT ROOFING: TOTAL
PRIMARY ALUMINUM: MAERIAL HANDLING
                  ANODE BAKING FURNACE
                  PREBAKED REDUC.  CELL
                  MIXER WET
                  DRYER
                  HANDLING - STORAGE
                  REACTORS
                  MILLS
                  CALCINERS
                  FLAKERS
                  PELITE EPANDER
                GLASS MELT FURNACE
                ANNEALING FURNACE
                HAMMER MILL
                HANDLING & STORAGE
                HANDLING
GYPSUM MANUFACTURING: MIXERS
CERAMIC CLAY: GRINDING
REFINERY: FCL REGENERATION
RUBBER MANUFAC: TRIMMING
PAINT MANUFACTURING  MIXERS
GENERAL WOOD WORKING
CARBON BLACK
PAINT SPRAY BOOTHS
PRIMARY ALUMINUM:
PRIMARY ALUMINUM:
CHEMICAL MANUFAC:
CHEMICAL MANUFAC:
CHEMICAL MANUFAC:
CHEMICAL MANUFAC:
CHEMICAL MANUFAC:
CHEMICAL MANUFAC:
CHEMICAL MANUFAC:
CHEMICAL MANUFAC:
GLASS MANUFAC:
GLASS MANUFAC:
GLASS MANUFAC:
GLASS MANUFAC:
GLASS MANUFAC:
  ANNUAL
  PROCESS
  RATE
  (TONS/YR)
*********
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
   21B642
    69597
   106232
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
                                                                      POTENTIAL
                                                                      PROCESS
                                                                      FUGITIVE
                                                                      EMISSIONS
                                                                      (TONS/VR)
                                                                *********************
O.74 -
52. OO -
2.55 -
1O.22 -
8326.34 -
285.75 -
965.84 -
O.O6 -
21.86 -
5.22 -
O.OO -
O.32 -
2.04 -
O.98 -
0.71 -
1.O5 -
O.O3 -
12.OO -
4.80 -
O.23 -
O.O9 -
9.58 -
O.OO -
O.O1 -
8.25 -
16.68 -
4.31 -
O.OO -
O.74
52. OO
2.55
1O.22
8326.34
285.75
965.84
O.O6
21.86
5.22
O.OO
O.32
2.04
O.98
O.71
1.05
O.O3
12.OO
4.80
O.23
0.09
9.58
O.OO
O.O1
8.25
16.68
4.31
O.OO
 TYPICAL
 PROCESS
 FUGITIVE
 EMISSIONS
 (TONS/YR)
*********
     O.74
    52. CO
     2.55
    1O.22
  8326.34
   285.75
   965.84
     O.O6
    21.86
     5.22
     O.OO
     O.32
     2.O4
     O.98
     O.71
     1.O5
     O.O3
    12.OO
     4.80
     O.23
     O.O9
     9.58
     O.OO
     O.O1
     8.25
    16.68
     4.31
     O.OO

-------
                                                 STATE OF OHIO
                                   INDUSTRIAL  PROCESS FUGITIVE EMISSION INVENTORY
                                   TOTAL  PROCESS  FUGITIVE EMISSIONS BY PROCESS TYPE
                                                    (CONTINUED)
                                    TOTALS  FOR  THE  STATE OF OHIO       BY COUNTY
                                    ****•*•**•*****•••«*******••**•**•****«**•**
  COUNTY

BELHONT
CUYAHOGA
          PROCESS DESCRIPTION
eve*************************************

COAL STORAGE (TOTAL)
IRON/STEEL FOUNDRY:  CUPOLA FURNACE
IRON/STEEL FOUNDRY:  PLATING
ASPHALT CONCRETE: TOTAL

COAL STORAGE (TOTAL)
COKE MANUF: COKING (DOOR LEAKING)
COKE MANUF: COKE QUENCHING
            COKE HANDLING
           IRON ORE  STORAGE (TOTAL)
           IRON ORE  HANDLING & TRANSFER
           LIMESTONE HANDLING & TRANSFER
           SLAG HANDLING
           CASTING HOUSE
STEEL PRODUCTION: BASIC OXYGEN FURNACE
STEEL PRODUCTION: ELECTRIC ARC FURNACE
                  SCARFING
                    SWEATING FURNACE
                   REVERBERATORY FURNACE
                    INDUCTION FURNACE
                    CHIP DRYER (ROTARY)
                    SCRAP CRUSHER
                   REVERBERATORY FURNACE
SEC LEAD SMELTING: BLAST/CUPOLA FURNACE
SEC ZINC SMELT: ROTARY SWEAT FURNACE
IRON/STEEL FOUNDRY:  CUPOLA FURNACE
                    ELECTRIC ARC FURNACE
                    CASTING SHAKEOUT
                    POURING AND COOLING
                    SAND HANDLING
IRON/STEEL FOUNDRY:FOUNDRY CAST CLEANING
IRON/STEEL FOUNDRY:  MOLD MAKING
FOUNDRY: SHOT BLAST GRINDER / FINISHING
STEEL FOUNDRY: CORE MAKING
IRON/STEEL FOUNDRY:  BALL MILL
IRON/STEEL FOUNDRY:  MOLTEN IRON TRANSFER
IRON/STEEL FOUNDRY:  STEEL SHREDDER
IRON/STEEL FOUNDRY:  AUTO SHREDDER
GRAIN ELEVATOR: WHEAT MILL
                 COKE MANUF:
                 IRON PROD:
                 IRON PROD:
                 IRON PROD:
                 IRON PROD:
                 IRON PROD.
                 STEEL PRODUCTION:
                 SEC ALUMINUM PROD:
                 SEC ALUMINUM PROD:
                 SEC ALUMINUM PROD:
                 SEC ALUMINUM PROD:
                 SECONDARY ALUMINUM-
                 SEC LEAD SMELTING:
                 IRON/STEEL FOUNDRY:
                 IRON/STEEL FOUNDRY:
                 IRON/STEEL FOUNDRY:
                 IRON/STEEL FOUNDRY:
  ANNUAL
  PROCESS
  RATE
  (TONS/YR)
*********

     (S)
     (S)
     (S)
     (S)

   287551
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
  19060OO
     (S)
     (S)
     (S)
     (S)
     (S)
   115461
     (S)
    6442O
     (S)
     (S)
     (S)
     (S)
   6O2143
     (S)
     (S)
     (S)
  2654999
     (S)
     (S)
  2189379
     (S)
    52841
     (S)
     (S)
     (S)
     (S)
      POTENTIAL
      PROCESS
      FUGITIVE
      EMISSIONS
      (TONS/VR)
I********************
313.67 -
0.26 -
2. 1O -
35.65 -
41.69 -
260.24 -
130.12 -
0.61 -
174.14 -
1741.36 -
15. 2O -
1925. O6 -
700. SO -
249.48 -
64. 2O -
12.07 -
6. OS -
12. 7O -
0.08 -
23. 19 -
5.82 -
5.98 -
141.60 -
0.44 -
30. 11 -
22.53 -
179.95 -
38.92 -
398.25 -
50. CO -
24.22 -
10.95 -
6.58 -
112.29 -
299. OO -
0. 16 -
0.8O -
655. 2O -
1297.93
5. 19
2. 10
35.65
172.53
585.55
3903 . 66
3.46
313.45
1741.36
15.20
2OO1.30
6885.36
2138.40
1O69.95
12. 07
6. OS
12. 7O
o.oa
23. 19
5.82
33.55
141.60
O.99
6O2.14
74.68
1919.46
1607.50
398.25
25O.O1
24.22
10.95
6.58
112.29
299. OO
O. 16
O.80
655. 2O
 TYPICAL
 PROCESS
 FUGITIVE
 EMISSIONS
 (TONS/YR)
*********

   188.8O
     2.73
     2.10
    35.65

    36.58
   325.31
   130.12
     2. 13
   243.79
  1741.36
    15.2O
  1448. 18
   7OO.8O
   873. 18
   517.14
     5.29
     6.O5
    12.7O
     O.08
    23. 19
     5.82
    19.77
   141.60
     O.72
   182.78
    42.92
   251.93
   663.53
   252.22
    75.OO
    12. 11
    10.95
     6.58
   112.29
   299.OO
     0. 16
     O.8O
   655.2O

-------
                                                 STATE OF OHIO
                                   INDUSTRIAL  PROCESS FUGITIVE EMISSION INVENTORY
                                   TOTAL  PROCESS  FUGITIVE EMISSIONS BY PROCESS TYPE
                                                    (CONTINUED)
                                    TOTALS  FOR  THE  STATE OF OHIO       BV COUNTY (CONTINUED)
                                    •*»**•***•*••*•*•*•**••***»*»••••••••»•••**•
  COUNTY
HAMILTON
          PROCESS DESCRIPTION
•*••••••••*•••••••••••••••••••••••••••••
CEMENT MANUF:  TRANSFER & CONVEYING
CEMENT MANUF:  UNLOAD- OUTFALL TOSTORAGE
LIME MANUF: TOTAL
LIME MANUF: ROTARY KILN
CONCRETE BATCH: TOTAL
ASPHALT CONCRETE: TOTAL
ASPHALT CONCRETE: AGGREGATE STORAGE
BRICK MANUFACTURING:  TOTAL
SECONDARY COPPER SMELTING:
SECONDARY COPPER SMELTING:
SECONDARY COPPER SMELTING:
MINING: ORE DRYER
                  MIXER WET
                  DRYER
                             STORAGE
                                                 ANNUAL
                                                PROCESS
                                                  RATE
                                                (TONS/VR)
                                            EL.  IND.  FURN
                                            ROTARY  FURN.
                                            CASTING
                                   FLAKERS
                                   PELITE EPANDER
                                 GLASS MELT FURNACE
                                 ANNEALING FURNACE
                                 HAMMER MILL
                                 HANDLING & STORAGE
                                 HANDLING
CHEMICAL MANUFAC:
CHEMICAL MANUFAC:
CHEMICAL MANUFAC:  HANDLING -
CHEMICAL MANUFAC:  REACTORS
CHEMICAL MANUFAC:
CHEMICAL MANUFAC:
GLASS MANUFAC
GLASS MANUFAC
GLASS MANUFAC
GLASS MANUFAC
GLASS MANUFAC
GYPSUM MANUFACTURING:  MIXERS
CERAMIC CLAY: GRINDING
REFINERY: FCL REGENERATION
PAINT MANUFACTURING:  MIXERS
CARBON BLACK
PAINT SPRAY BOOTHS

COAL STORAGE (TOTAL)
SEC ALUMINUM PROD:  CRUCIBLE  FURNACE
IRON/STEEL FOUNDRY: CUPOLA FURNACE
IRON/STEEL FOUNDRY: SAND HANDLING
IRON/STEEL FOUNDRY: PLATING
TERMINAL GRAIN ELEVATOR
GRAIN PROCESS: HANDLING
CEMENT MANUF: RAW GRINDING
CEMENT MANUF: UNLOAD- OUTFALL TOSTORAGE
CONCRETE BATCH: TOTAL
   (S)
   (S)
   (S)
   (S)
   (S)
1487OOO
   (S)
   (S)
   (S)
   (S)
   (S)
   (S)
   (S)
   (S)
   (S)
   (S)
   (S)
   (S)
   (S)
   (S)
   (S)
   (S)
   (S)
   (S)
   (S)
   (S)
   (S)
   (S)
   (S)

3458849
   (S)
   (S)
3403456
   (S)
   (S)
   (S)
   (S)
   (S)
   (S)
                     POTENTIAL
                     PROCESS
                     FUGITIVE
                     EMISSIONS
                     (TONS/VR)
               **•*••••***•••••••*••
0.48 -
125. OO -
952.35 -
12.00 -
1.58 -
460.97 -
37.29 -
41.46 -
1.94 -
17.77 -
O.4O -
2.55 -
0.06 -
8.46 -
O.56 -
O.OO -
0.98 -
0.71 -
1.05 -
O.O3 -
12.0O -
4.80 -
0.23 -
O.O9 -
9. SB -
O.OO -
8.25 -
1.64 -
O.OO -
501.53 -
0.20 -
1.74 -
510.52 -
0.11 -
1415.92 -
136.85 -
4.OO -
75.00 -
46.25 -
0.96
250. OO
964 . 48
12.00
1.58
46O.97
37.29
41.46
5.43
87. OS
O.BO
2.55
0.06
8.46
O.56
O.OO
O.98
0.71
1.O5
O.O3
12.0O
4.80
0.23
O.O9
9.58
O.OO
8.25
1.64
O.OO
2075.31
0.20
34.73
510.52
O.11
1415.92
136.85
4.OO
150.00
46.25
 TYPICAL
 PROCESS
 FUGITIVE
EMISSIONS
(TONS/YR)
••*••**••
     0.72
   187.SO
   958.42
    12.00
     1.58
   460.97
    37.29
    41.46
     5.43
    52.47
     0.6O
     2.55
     0.06
     8.46
     O.56
     O.OO
     O.98
     0.71
     1.O5
     O.O3
    12.OO
     4.80
     O.23
     O.09
     9.58
     O.OO
     8.25
     1.64
     O.OO

   589.37
     0.2O
    18.23
   303.67
     O. 11
   1415.92
   136.85
     4.CO
   112.SO
    46.25

-------
JEFFERSON
LAKE
LUCAS
                  Concrete  batch:   iransfer  of Sana
                 CONCRETE BATCH:  MIXER  LOAD OF  AGGREGATE
                 CONCRETE BATCH:  LpAD OF DRV BATCH TRUCK
                 ASPHALT CONCRETE:  TOTAL
                 SECONDARY COPPER SMELTING: CRUCIBLE  FURN
                 ASPHALT ROOFING: TOTAL
                                   DRYER
                                   HANDLING • STORAGE
                                   REACTORS
                                   MILLS
                                   CALCINERS
                                                    is)
                    1. /o -
1. /O
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
GENERAL WOOD WORKING

COAL STORAGE (TOTAL)  .
IRON PROD:  BLAST FURNACE  DUST  HANDLING
STEEL PRODUCTION: BASIC OXYGEN FURNACE
STEEL PRODUCTION: SCARFING
IRON/STEEL  FOUNDRY:  ELECTRIC ARC FURNACE
FOUNDRY: SHOT BLAST  GRINDER /  FINISHING
BRICK MANUFACTURING: TOTAL
MINING: PRIMARY CRUSHING

COAL STORAGE (TOTAL)
COKE MANUF: COAL STORAGE
COKE MANUF: COAL CHARGING
COKE MANUF: COKING (DOOR  LEAKING)
COKE MANUF: COKE QUENCHING
COKE MANUF: COKE HANDLING
COKE MANUF: COKE PUSHING
LIME MANUF: TOTAL
ASPHALT CONCRETE: TOTAL
STONE QUARRY: PRIMARY CRUSHING
RUBBER MANUFAC: TRIMMING
                 COAL STORAGE (TOTAL)
                 COKE MANUF: COAL STORAGE
                             COAL CHARGING
                             COKING (OOOR LEAKING)
                             COKE QUENCHING
                             COKE PUSHING
                            CASTING HOUSE
                                    REVERBERATORV FURNACE
                                     CHIP DRVER (ROTARV)
                 IRON/STEEL FOUNDRY:  ELECTRIC ARC FURNACE
                 IRON/STEEL FOUNDRY:  SAND HANDLING
                          SHOT BLAST GRINDER / FINISHING
                                CORE MAKING
COKE MANUF
COKE MANUF
COKE MANUF
COKE MANUF
IRON PROD:
SEC ALUMINUM PROD:
SEC ALUMINUM PROD:
FOUNDRY:
STEEL FOUNDRY:
GRAIN ELEVATOR: GRAIN HANDLING (TOTAL)
TERMINAL GRAIN ELEVATOR
GRAIN ELEVATOR: WHEAT MILL
GRAIN PROCESS: CORN MILLING
GRAIN PROCESS: RECEIVING
GRAIN PROCESS: DRYING
GRAIN PROCESS: HANDLING
CEMENT MANUF: UNLOAD- OUTFALL TOSTORAGE
LIME MANUF: TOTAL
LIME MANUF: PRIMARY CRUSHING
ASPHALT CONCRETE: TOTAL
STONE QUARRY: HANDLING
STONE QUARRY: PRIMARY CRUSHING
STONE QUARRY: SECONDARY CRUSH & SCREEN
STONE QUARRY: STORAGE
GENERAL WOOD WORKING
CARBON BLACK
   (S)
   (S)
14491OO
   (S)
   (S)
   (S)
  62097
   (S)
   (S)
   (S)
   (S)

9504906
   (S)
   (S)
   (S)
   (S)
   (S)
   (S)
   (S)

2937562
   (S)
   (S)
   (S)
   (S)
   (S)
   (S)
   (S)
   (S)
   (S)
   (S)

1868987
   (S)
   (S)
   (S)
   (S)
   (S)
   (S)
   (S)
   (S)
   (S)
   (S)
   (S)
   (S)
   (S)
6712276
   (S)
  164971
   (S)
  140979
   (S)
   (S)
   (S)
   (S)
  351O48
   (S)
   (S)
   (S)
   (S)
   (S)
   (S)
0.13 -
6.0O -
449.22 -
1.34 •
10.22 -
13. 4O -
4.66 -
0.00 -
0.32 -
2.04 -
10.96 -
1378.21 -
282.75 -
138.60 -
4.95 -
27.52 -
O. 12 -
0.18 -
0.74 -
425.95 -
22.77 -
66.73 -
31. 4O -
15. 7O -
1.81 -
27.47 -
949.59 -
43.40 -
311.75 -
0.01 -
271. CO -
65.59 -
192.24 -
9O.47 -
45.23 -
79.16 -
6O. 14 -
3.90 -
2.46 -
7.35 -
40. 2O -
0.13 -
1.75 -
172. 2O -
7282.82 -
34.30 -
98.98 -
3.93 -
3.52 -
357.54 -
3.45 -
496.12 -
30.22 -
108.82 -
117.29 -
387.26 -
1161.78 -
265.75 -
5.72 -
2.67 -
O.13
6. CO
449.22
* 2.69
10.22
13. 4O
4.66
O.OO
0.32
2.04
10. 96
57O2 . 94
282.75
1188. CO
4.95
91.20
0.12
0.18
0.74
1762.54
94.2O
785. CO
7O.6S
471. CO
1O.21
78. SO
961.69
43.40
311.75
O.O1
1121.39
271. 4O
2261.63
203 . 55
1356.98
226. 16
690.86
3.90
2.46
24.36
4O.2O
0.13
1.75
172. 2O
7282.82
34.30
98.98
3.93
3.52
387.54
6.90
5O2.44
3O.22
1O8.82
117.29
387 . 26
1161 .78
255.75
5.72
2.67
  1. /D
  O. 13
  6.CO
449.22
  2.O6
  10.22
  13.4O
  4.66
  O.OO
  0.32
  2.O4
  10.96

941.22
282.75
48S. 1O
  4.95
  20.97
  0.12
  O.18
  0.74

 147.20
  28.26
  66.73
  39.25
  15. 7O
  6.28
  36.89
955.64
  43.40
311.75
  0.01

329.94
  81 .42
 192.24
 113.OB
  45.23
 106.3O
  6O.14
   3.9O
   2.46
  14.CO
  40.2O
   O. 13
    1.75
 172.2O
6144.6O
  34.3O
  9B.98
   3.93
   3.52
 357.54
   5.18
 499.28
   6.04
 1O8.82
 117.29
 387.26
1161.7B
 255.75
   5.72
   3.67

-------
Monroe
                COAL STORAGE (TOTAL)
                SEC ALUMINUM PROD: REVERBERATORV FURNACE
                SEC ALUMINUM PROD'CHLORINATION - FLUXING
                IRON/STEEL FOUNDRY: ELECTRIC ARC FURNACE
                IRON/STEEL FOUNDRY: BALL MILL
                MINING: HANDLING
                PRIMARY ALUMINUM: MAERIAL HANDLING
                PRIMARY ALUMINUM: ANODE BAKING FURNACE
                PRIMARY ALUMINUM: PREBAKED REDUC. CELL
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
62.91
33.78
875. OO
7.38
8.67
52. OO
8326.34
285.75
965.84
-
-
-
-
-
-
-
-
-
260.34
33.78
875. OO
24.47
8.67
52. OO
8326.34
285.79
965 . 84
  78. 1O
  33.78
 875.OO
  14.06
   8.67
  52.OO
8326.34
 285.75
 969.84

-------
                STATE OF OHIO
  INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
       TOTAL PROCESS FUGITIVE EMISSIONS BY  SIC  CODE
         TOTALS FOR THE STATE OF OHIO
         «»»•««•«*«*****•»*»**»»•***•»»*»«
SIC
CODE
* •* *
121O
129O
142O
144O
2040
2080
209O
2290
244O
246O
2510
262O
2630
264O
265O
266O
2750
2B1O
2820
284O
285O
289O
295O
299O
3060
3070
322O
323O
324O
325O
327O
329O
331O
332O
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
62.91 -
157.85 -
2416.93 -
505. SO -
1687. 15 -
1.40 -
0.17 -
1.91 -
0.26 -
5.47 -
2.OO -
2.93 -
10.30 -
4.15 -
4.31 -
1O. 96 -
1.72 -
22.95 -
16.51 -
19.65 -
8.25 -
328.71 -
1292.91 -
O.98 -
2.35 -
3.OO -
34.16 -
1O.O1 -
125. OO -
0.99 -
2O56.O8 -
77.30 -
6599.81 -
779.22 -
260.34
653.18
2423.25
SOS. SO
1687. 15
5. BO
0.17
1.91
0.26
5.47
8.26
12. 1O
42.61
17.18
17.84
10. 96
7. 1O
43.33
27.13
81.31
8.25
373.56
1299.15
O.98
9.72
12.40
37.61
1O.01
25O.OO
3.14
2191.34
77.78
26914.64
4894.81
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)

   78.10
  133.25
 2420.O9
  298.65
 1687.15
    1.74
    0.17
    1.91
    0.26
    5.47
    2.48
    3.63
   12.78
    2.93
    5.35
   10.-96
    2.13
   20.48
   17.32
   24.39
    8.25
  316.37
 1296.03
    O.98
    2.91
    O.56
   11.71
   10.O1
  187.50
    1. 16
 2108.47
   77.54
 7791.24
 1505.62

-------
                STATE  OF OHIO
  INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
    TOTAL PROCESS FUGITIVE EMISSIONS  BY  SIC  CODE
                   (CONTINUED)
         TOTALS FOR THE STATE OF OHIO
(CONTINUED)
SIC
CODE
****
3330
3340
3350
3420
3440
3450
3460
3470
3490
3530
354O
3620
3660
371O
3720
3990
4460
4910
4960
5050
5150
S16O
598O
8060
8090
8220
999O
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
1O520.63
334.92
21.O3
O.O3
O.O4
0. 15
7.09
1.1O
2.37
O.OO
2.35
15.99
0.33
29.54
0.02
0.26
6.00
2597.91
4.71
328.21
8145.73
1.76
27. 3O
3.3O
5.61
4.23
0.80
.
-
-
-
-
-
-
-
-
-
-
.
-
-
-
-
-
.
-
-
-
.
.
-
-
-
-
10529.49
436.61
21.03
0.03
O.04
0.15
29. 07
4.23
7. 12
O.OO
29.32
2O. 31
1.38
1O0.95
0.02
O.26
6.00
1O749.96
19.47
328.21
8145.73
1.76
1O5. 10
13.67
23.21
17.49
0.80
  TYPICAL
  PROCESS
  FUGITIVE
  EMISSIONS
  (TONS/YR)

  1O521.32
    387.58
     21.03
      0.03
      0.04
      0.15
      B.78
      1.34
      3. 17
      O.OO
     14.37
     16.32
      0.42
     25.81
      O.02
      0.26
      6.OO
   192O.7O
      0.58
    328.21
   70O7.5O
      1.76
     33.28
      4. 1O
      6.96
      5.25
      0.8O

-------
                          STATE  OF  OHIO
            INDUSTRIAL PROCESS FUGITIVE  EMISSION  INVENTORY
              TOTAL PROCESS FUGITIVE  EMISSIONS BY SIC CODE
                             (CONTINUED)
               TOTALS FOR THE  STATE  OF  OHIO       BY COUNTY
               •*•••***•••••*••*••••«*•*••»••••••*•••••**••
  COUNTY
*•*•»•••••
BELMONT
CUYAHOQA
SIC
CODE
      POTENTIAL
      PROCESS
      FUGITIVE
      EMISSIONS
      (TONS/VR)
•••*•••••••••••••••••
HAMILTON
129O
295O
3310
3320
4910

2O4O
264O
2B1O
2850
2950
299O
322O
3230
324O
327O
329O
3310
3320
334O
342O
3450
3460
3470
3530
3S4O
3620
371O
372O
3990
4910
BO9O
9990

144O
2O4O
208O
2510
2630
157.85 -
35.65 -
5.77 -
O.26 -
152.15 -
656.20 -
1.16 -
9.15 -
8.25 -
655.82 -
O.98 -
O.49 -
1O.O1 -
125.00 -
962. O4 -
76.83 -
8419.37 -
726.27 -
328.18 -
O.03 -
0.15 -
7.09 -
1.00 -
0.00 -
O.01 -
15.77 -
18.41 -
0.02 -
0.26 -
16.31 -
3.45 -
0.8O -
5OS.SO -
560.00 -
1.40 -
2.00 -
10.30 -
653. 18
35.65
17.29
5. 19
629.57
655.20
4.8O
9. 15
8.25
662.06
0.98
O.49
10.O1
250.00
974.17
77.31
18857.72
481O.43
429.48
0.03
0.15
29.07
4. 12
0.00
O.O1
19.41
54.88
0.02
O.26
67.47
14.26
O.8O
SOS. 50
560. CO
5.8O
8.26
42.61
 TYPICAL
 PROCESS
 FUGITIVE
EMISSIONS
 (TONS/VR)
 •••••*•••

   133.25
    35.65
     6.66
     2.73
    BO. 99

   665.2O
     1.44
     9.15
     8.25
   668.94
     O.98
     O.49
    1O.O1
   187.60
   968. 11
    77.07
  6169.43
  1438.81
   38O.64
     O.O3
     O.15
     8.78
     1.24
     O.OO
     O.01
    16.05
    21.22
     O.02
     O.26
     5.06
     4.28
     O.80

   298.66
   56O.OO
     1.74
     2.48
    12.78

-------
JEFFERSON
LAKE
LUCAS
2...-

 265O
 266O
 275O
 2810
 2820
 2840
 289O
 2950
 3O70
 3250
 327O
 3290
 3320
 3330
 3340
 3470
 3490
 354O
 3660
 3710
 4460
 491O
 4960
 5150
 6160
 5980
 8O60
 8220

 2620
 325O
 3310
 3350
 4910

 2750
 282O
 2890
 2950
 3060
 3270
 3310
 3620
 4910

 1420
 2O40
 2090
 2290
 2440
 2460
 2820
 2890
 2950
 3220
 3310
 3320
 3340
 3440
 3490
 371O
 4910
 6080
                                      ..99 -    12._
4.31 -
1O. 96 -
1.71 -
13.79 -
13.12 -
19.65 -
14.29 -
449.22 -
3.OO -
O. 13 -
132.97 -
O.47 -
5.05 -
2.82 -
O.3B -
O.11 -
1.61 -
2.34 -
0.33 -
4.61 -
6.00 -
389.03 -
4.71 -
992.77 -
1.76 -
27.30 -
3.30 -
4.23 -
2.93 -
O.86 -
458.81 •
O. 12 -
1370.34 -
O.01 -
1.65 -
311.75 •
43.40 -
2.35 -
961. O7 -
166.87 -
O.22 -
41O.25 -
2416.93 •
471.96 -
0.17 -
1.91 -
0.26 -
6.47 -
1.73 -
2.67 -
108.82 -
33.67 -
833.94 -
47.64 -
6.36 •
O.O4 •
O.75 •
6.52 -
259.83 •
328.21 -
17.84
10.96
7.09
34.18
13. 12
81.31
59. 14
449.22
12. 4O
O. 13
2O7 . 97
0.47
14.53
11.67
0.77
0.11
4.OO
29.31
1.38
19. 06
6.OO
16O9.BO
19.47
992.77
1.76
1O5.1O
13.67
17.49
12.1O
3. 01
1585.25
0. 12
5670.39
O.O1
6.84
311.75
43.40
9.72
10O9.19
1509.55
O.9O
1697.68
2423.25
471.96
O.17
1.91
O.26
5.47
7.17
2.67
108.82
37.12
4911.69
64.65
6.36
O.O4
3.12
27. OO
1O75.16
328 . 2 1
  ..49

  5.35
  10.96
  2.13
  11.33
  13.12
  24.39
  1.95
449.22
  0.56
  O. 13
 17O.47
  O.47
  9.79
  3.50
  O.59
  O.11
  2.23
  14.36
  O.42
  2.97
  6.OO
 482.94
  O.5B
 992.77
   1.76
  33.28
  4.1O
  5.25

  3.63
   1.O3
 799.79
  O.12
 931.45

  0.01
  2.OS
 311.75
  43.40
  2.91
 969.89
 193. 11
  O.27
 127.71

242O.O9
 471.96
  O.17
   1.91
   O.26
   5.47
   2.15
   2.67
 108.82
  11.22
 599.82
  54.29
   6.36
   O.O4
   0.94
   1.62
 322.55
 328.21

-------
                   5150           7152.95 - 7152.95           6014.73
                   8090              2.16 -      8.95              2.68
MONROE
                   1210             62.91 -    260.34             78.1O
                   3310             16.05 -     33.13             22.73
                   3330           10817.81 -  10817.81           10617.81
                   3360             20.90 -     20.90             20.9O

-------
                          APPENDIX G
SUMMARY OF WISCONSIN STATE PROCESS FUGITIVE EMISSION INVENTORY

-------
                                 STATE OF WISCONSIN
                   INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
                 TOTAL PROCESS FUGITIVE EMISSIONS FOR ALL FACILITIES
                          TOTALS FOR THE STATE OF WISCONSIN
                          •*»»«»»*****»•****»*»»««***»**•»*

       POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR):   3350.47 -  11650.36
       TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR):           4082.99
                     TOTALS FOR THE STATE OF WISCONSIN  BY COUNTY
                     »***»»••»*•»**«*»»*•*•**«*•*»»*»*»*****»****
COUNTY OF MILWAUKEE
       POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR):  3350.47 -  11650.36
       TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR):          4082.99

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                                        STATE  OF  WISCONSIN
                          INDUSTRIAL PROCESS FUGITIVE  EMISSION  INVENTORY
                          TOTAL  PROCESS FUGITIVE  EMISSIONS BY PROCESS TYPE
                                 TOTALS FOR THE STATE  OF WISCONSIN
                                 •«•***•*»«*»»«*«»*•»•*»»***•••*•*
COKE MANUF:
COKE MANUF:
COKE MANUF:
COKE MANUF:
          PROCESS DESCRIPTION
••a*************************************
COAL STORAGE (TOTAL)
COKE MANUF: COAL CHARGING
            COKING (DOOR LEAKING)
            COKE QUENCHING
            COKE HANDLING
            COKE PUSHING
SEC ALUMINUM PROD: REVERBERATORY FURNACE
SEC ALUMINUM PROD:  CRUCIBLE FURNACE
SEC ALUMINUM PROD:  CHIP DRYER (ROTARY)
SEC LEAD SMELTING. POT (KETTLE) FURNACE
SEC ZINC SMELT: KETTLE MELTING FURNACE
IRON/STEEL FOUNDRY: CUPOLA FURNACE
                    ELECTRIC ARC FURNACE
                    INDUCTION FURNACE
                    CASTING SHAKEOUT
                    SAND HANDLING
IRON/STEEL FOUNDRY:FOUNDRY CAST CLEANING
IRON/STEEL FOUNDRY: MOLD MAKING
FOUNDRY: SHOT BLAST GRINDER / FINISHING
STEEL FOUNDRY: CORE MAKING
IRON/STEEL FOUNDRY: BALL MILL
TERMINAL GRAIN ELEVATOR
               CORN MILLING
               DRYING
               HANDLING
               CLEANING
              TOTAL
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY:
GRAIN PROCESS:
GRAIN PROCESS:
GRAIN PROCESS:
GRAIN PROCESS:
CEMENT MANUF:
ASPHALT CONCRETE. TOTAL
SECONDARY COPPER SMELTING:
SECONDARY COPPER SMELTING:
                           EL. IND.
                           CRUCIBLE
FURN
FURN
  ANNUAL
  PROCESS
  RATE
  (TONS/VR)
*********
  3477O32
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
   128631
   223O93
    71 109
   725424
  1124265
   130O46
     (S)
   119718
    29934
    66911
   639361
     (S)
   141254
   696147
     (S)
     (S)
   304399
     (S)
     (S)
                                                                       POTENTIAL
                                                                       PROCESS
                                                                       FUGITIVE
                                                                       EMISSIONS
                                                                       (TONS/YR)
                                                                 *•**••****»*•*****••*
5O4.17 -
96.64 -
45.48 -
22.74 -
2.62 -
39.79 -
4.65 -
1.78 -
9.49 -
O. 14 -
O.01 -
6.43 -
117. 12 -
71.11 -
435.25 -
168.64 -
1O. 4O -
6.43 -
O.6O -
5.24 -
142. 19 -
693.71 -
205.95 -
3.53 -
174. O4 -
142.49 -
344.65 -
94.36 -
O.26 -
0.55 -
2086.22
1136.96
1O2.33
682. 18
14.78
113. 7O
4.65
1.78
9.49
0.14
0.01
128.63
388. 18
71.11
4642.71
168.64
52.02
6.43
0.60
5.24
142.19
693.71
2O5 . 95
3.53
174.04
142.49
576.45
94.36
0.74
1.11
 TYPICAL
 PROCESS
 FUGITIVE
 EMISSIONS
 (TONS/YR)
••***•***
   193.52
    96.64
    56.85
    22.74
     9. 1O
    53.44
     4.65
     1.78
     9.49
     O. 14
     O.O1
    67.53
   223.O9
    71.11
  116O.68
   168.64
    31.21
     6.43
     O.6O
     5.24
   142.19
   693.71
   205.95
     3.53
   174.O4
   142.49
   442.25
    94.36
     O.74
     O.85

-------
                                                 STATE OF  WISCONSIN
                                   INDUSTRIAL PROCESS FUGITIVE  EMISSION  INVENTORV
                                   TOTAL PROCESS FUGITIVE  EMISSIONS BY PROCESS  TYPE
                                                     (CONTINUED)
                                    TOTALS FOR THE STATE OF  WISCONSIN   BY  COUNTY
                                    to*****************************************
  COUNTY

MILWAUKEE
          PROCESS DESCRIPTION
                 COAL STORAGE (TOTAL)
                 COKE MANUF: COAL CHARGING
                             COKING (DOOR LEAKING)
                             COKE QUENCHING
                             COKE HANDLING
                             COKE PUSHING
                                    REVERBERATORY FURNACE
                                     CRUCIBLE FURNACE
COKE MANUF
COKE MANUF
COKE MANUF
COKE MANUF
SEC ALUMINUM PROD:
SEC ALUMINUM PROD:
                 SEC ALUMINUM PROD:  CHIP DRYER (ROTARY)
                 SEC LEAD SMELTING: POT (KETTLE) FURNACE
                 SEC ZINC SMELT: KETTLE MELTING FURNACE
                 IRON/STEEL FOUNDRY:  CUPOLA FURNACE
                 IRON/STEEL FOUNDRY:
                 IRON/STEEL FOUNDRY:
                 IRON/STEEL FOUNDRY:
                 IRON/STEEL FOUNDRY:
                    ELECTRIC ARC FURNACE
                    INDUCTION FURNACE
                    CASTING SHAKEOUT
                    SAND HANDLING
IRON/STEEL FOUNDRY:FOUNDRY-CAST CLEANING
IRON/STEEL FOUNDRY:  MOLD MAKING
FOUNDRY. SHOT BLAST  GRINDER / FINISHING
STEEL FOUNDRY: CORE  MAKING
IRON/STEEL FOUNDRY:  BALL MILL
TERMINAL GRAIN ELEVATOR
GRAIN PROCESS: CORN  MILLING
               DRYING
               HANDLING
               CLEANING
              TOTAL
                 GRAIN PROCESS
                 GRAIN PROCESS
                 GRAIN PROCESS
                 CEMENT MANUF:
                 ASPHALT CONCRETE: TOTAL
                 SECONDARY COPPER SMELTING:
                 SECONDARY COPPER SMELTING:
                           EL. IND.  FURN
                           CRUCIBLE  FURN
  ANNUAL
  PROCESS
  RATE
  (TONS/YR)
»«•»»»**«

  3477032
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
     (S)
   128631
   223O93
    71109
   725424
  1124265
   130046
     (S)
   119718
    29934
    6691 1
   639361
     (S)
   141254
   696147
     (S)
     (S)
   304399
     (S)
     (S)
      POTENTIAL
      PROCESS
      FUGITIVE
      EMISSIONS
      (TONS/YR)
•*•**»*•***•********•
504. 17 -
96.64 -
45.48 -
22.74 -
2.62 -
39.79 -
4.65 -
1.78 -
9.49 -
0. 14 -
0.01 -
6.43 -
117. 12 -
71.11 -
435.25 -
168.64 -
10. 4O -
6.43 -
0.60 -
5.24 -
142. 19 -
693.71 -
205.95 -
3.53 -
174. O4 -
142.49 -
344.65 -
94.36 -
0.26 -
0.55 -
2086.22
1136.96
1O2.33
682. 18
14.78
113.70
4.65
1.78
9.49
O. 14
O.O1
128.63
388. IB
71.11
4642.71
168.64
52.02
6.43
O.6O
5.24
142. 19
693.71
2O5 . 95
3.53
174.04
142.49
576.45
94.36
0.74
1.11
 TYPICAL
 PROCESS
 FUGITIVE
 EMISSIONS
 (TONS/YR)
*********

   193.52
    96.64
    56.85
    22.74
     9. 1O
    53.44
     4.65
     1.78
     9.49
     O. 14
     O.O1
    67.53
   223.09
    71.11
  116O.68
   168.64
    31.21
     6.43
     O.6O
     5.24
   142. 19
   693.71
   205.95
     3.53
   174.O4
   142.49
   442.25
    94.36
     0.74
     O.85

-------
                STATE  OF WISCONSIN
  INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORV
       TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE
         TOTALS FOR THE STATE OF WISCONSIN
         ***««*•»»<
SIC
CODE
*•**
2O4O
2060
2O8O
295O
324O
329O
331O
3320
3340
336O
351O
352O
3S30
3S6O
3690
491O
4960
5O9O
      POTENTIAL
      PROCESS
      FUGITIVE
      EMISSIONS
      (TONS/VR)
***•**»»•*»•»*»»•*»*«
5O9.75 -
139.24 -
570.72 -
94.36 -
344.65 -
6.13 -
240.24 -
731.13 -
12.69 -
0.82 -
20.35 -
21.06 -
1 .58 -
50.36 -
34. 19 -
464.37 -
6.83 -
1O2.OO -
5O9.75
139.24
57O.72
94.36
576.45
6.13
2186.38
4979.82
12.69
1.85
55.62
75.35
7.85
348. 17
34. 19
1921.52
28.26
1O2.OO
 TYPICAL
 PROCESS
 FUGITIVE
 EMISSIONS
 (TONS/YR)
*•**•*»*•
   5O9.75
   139.24
   570.72
    94.36
   442.25
     6.13
   279.69
  1560.94
    12.69
     1.59
    26.43
    31. 10
     4.72
   114.59
    34. 19
   144. 11
     8.48
   1O2.0O

-------
                          STATE  OF  WISCONSIN
            INDUSTRIAL  PROCESS  FUGITIVE  EMISSION  INVENTORY
              TOTAL  PROCESS FUGITIVE  EMISSIONS BY SIC CODE
                             (CONTINUED)
               TOTALS FOR THE  STATE  OF  WISCONSIN  BY COUNTY
               ********************************************
  COUNTY
••**•*****
MILWAUKEE
SIC
CODE
***•

2O4O
2O6O
2OBO
295O
324O
3290
331O
332O
334O
3360
351O
352O
3530
356O
369O
491O
496O
5O9O
      POTENTIAL
      PROCESS
      FUGITIVE
      EMISSIONS
      (TONS/YR)
**«*»•»«»»»»»»»****•»
509 . 75
139.24
57O.72
94.36
344.65
6.13
240.24
731. 13
12.69
O.82
20.35
21.06
1.58
50.36
34.19
464.37
6. 83
1O2.00
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
509.75
139.24
57O.72
94.36
576.45
6.13
2186.38
4979.82
12.69
1.85
55.62
75.35
7.85
348. 17
34. 19
1921.52
28.26
102.OO
 TYPICAL
 PROCESS
 FUGITIVE
EMISSIONS
 (TONS/YR)
 *********

   5O9.75
   139.24
   570.72
    94.36
   442.25
     6.13
   279.69
  156O.94
    12.69
     1.59
    26.43
    31.10
     4.72
   114.59
    34.19
   144.11
     8.48
   1O2.OO

-------