REPORTi
EVALUATION OF PROCESS FUGITIVE EMISSIONS IN THE
MAJOR NON-ATTAINMENT AREAS OF REGION V
Solutions for
energy,
environment
& technology
PACIFIC ENVIRONMENTAL
SERVICES, INC.
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FINAL REPORT
EPA Contract No. 68-01-6319
Task Assignment No. 24
EVALUATION OF PROCESS FUGITIVE EMISSIONS IN THE
MAJOR NON-ATTAINMENT AREAS OF REGION V
VOLUME I
Gary Victorine - Task Manager
Douglas Cook - Project Manager
Vinod Bhatia - Principal Investigator
March 1983
Prepared for:
Air Compliance Branch
Air Management Division
U.S. EPA, Region V
230 South Dearborn Street
Chicago, Illinois 60604
Prepared by:
Pacific Environmental Services, Inc.
Midwest Operations Division
465 Fullerton Avenue
Elmhurst, Illinois 60126
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DISCLAIMER
This Final Report 1s being furnished to the U.S. Environmental Protection
Agency by Pacific Environmental Services, Inc., Midwest Operations Division,
465 Fullerton Avenue, Elmhurst, Illinois 60126, in fulfillment of Task Order
No. 24, Contract No. 68-01-6319. The opinions, findings, and conclusions
expressed are those of the authors and not necessarily those of the U.S.
Environmental Protection Agency or of cooperating agencies. Mention of
company or product names is not to be considered as an endorsement by the U.S.
Environmental Protection Agency.
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EXECUTIVE SUMMARY
This report is the result of a limited scope study of particulate
"process fugitive emissions" from industrial sources located in the major
total suspended particulate (TSP) non-attainment areas within the six states
of Region V of the United States Environmental Protection Agency (U.S. EPA).
For the purpose of this report, an industrial source is defined as a source
which has the potential to emit particulate emissions greater than 25 tons per
year. In addition, a "major industrial source" is defined as a source that
has controlled emissions greater than 50 tons per year.
In this document, "process fugitive emissions" are narrowly defined to
include only particulate emissions from industrial operations that escape to
the atmosphere without passing through a primary exhaust system (such as a
stack or flue) or through an emission control system. This definition can
include emissions from manufacturing operations; loading, unloading, and
transporting of materials; storage piles; and other industrial processes where
particulates escape to the atmosphere, including emissions from those sources
which are operated out-of-doors, such as coke pushing operation at coke ovens,
rock crushing operation at quarries, and asphalt concrete plants. Process
fugitive emissions may also result from poor maintenance of process equipment
and from environmentally careless process operations. It does not include
dust arising from travel on unpaved roads, wind action on open fields, or
agricultural activities.
This study revealed that approximately 184,880 to 337,015 tons per year
of potential process fugitive emissions may be generated by operations at
major industrial sources located in the counties comprising the major
non-attainment areas in the Region V states. These estimated process fugitive
emissions are equal to approximately 77 to 141 percent of the total controlled
particulate emissions (238,461 tons) from inventoried point sources located in
the same area. However, it is estimated that typically 199,664 tons per year
of process fugitive emissions (about 84% of point source emissions) are
emitted from these same sources. The single largest source of process
fugitive emissions (about 18,453 tons or 9.24 percent of the total) is
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secondary crushing and screening operations at stone quarry facilities. The
five additional processes with the greatest process fugitive emissions in
Region V, and their associated emissions, in descending order, are:
2. Grain Terminal/elevator operations
3. Iron production: Iron ore handling and transfer
4. Grain process: Grain handling
5. Primary aluminum: Material handling
6. Lime Manufacturing: Total
13,770
11,192
9,303
8,326
8,314
These six types of processes contribute approximately 34.7 percent of the
total process fugitive emissions of the region (as described below).
The regional process fugitive emissions total comprises state and
non-attainment county subtotals (in tons per year) as follows:
NON-ATTAINMENT
STATE
Illinois:
Indiana:
Michigan:
Minnesota:
Ohio:
COUNTY
Cook County
Marion County
Porter County
VIgo County
Wayne County
Dakota County
Hennepin County
Ramsey County
Washington County
St. Louis County
Belmont County
Cuyahoga County
Hamilton County
COUNTY
NON-ATTAINMENT AREA SUBTOTAL
Chicago Metropolitan
Area
Indianapolis Area
Northwestern Indiana
Terre Haute Area
Detroit Metropolitan
Area
Minneapolls-St. Paul
Metropolitan Area
City of Duluth
Eastern Portion
Cleveland Area
Cincinnati Area
75,366
5,291
8,823
4,334
29,638
708
6,623
5,963
3,435
17,035
229
1,063
3,128
NON-ATTAINMENT
AREA SUB-TOTALS
BY STATE
75,366
18,448
29,638
33,764
38,363
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Jefferson County Eastern Portion 1,736
(SteubenvUle Area)
Lake County Western Portion 1,651
Lucas County Toledo Area 10,356
Monroe County Northeastern Portion 10,640
Wisconsin: 4»083
Milwaukee County City of Milwaukee 4,083
Total: 199.664
Region V Major Non-Attainment Areas
In addition to the typical proces fugitive emissions tabulated above, an
additional study was performed in cooperation with the Minnesota Pollution Control
Agency (MPCA) to evaluate the process fugitive emissions from sand and gravel sources
located in the Minneapolis-St. Paul metropolitan area. This additional effort wwas
necessary because no sand and gravel sources were included in the MPCA point source
inventory and thus were not included in the totals above. The results of this study
were as follows:
TYPICAL PROCESS FUGITIVE EMISSIONS
SAND AND GRAVEL SOURCES
COUNTY (tons/year)
Dakota County
Hennepin County 10
Ramsey County 117
Washington County 1,987
Total 2,114
When these results are added to the previusly detailed totals, the final results
are:
NON-ATTAINMENT NON-ATTAINMENT
COUNTYAREA SUB-TOTALS
STATE COUNTY NON-ATTAINMENT AREA SUBTOTAL BY STATE
Minnesota 35,838
Dakota County 708
Hennepin County Minneapolis - St. Paul 6,633
Ramsey County Metropolitan Area 6,080
Washington County 5,422
St. Louis County 17,035
Total: 201,758
V Ma ?«» Mon-flt1 fa inmanf
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TABLE OF CONTENTS
Section Page
1.0 INTRODUCTION 1-1
1.1 Background 1-1
1.2 "Process Fugitive Emissions" 1-2
1.3 Technical Approach 1-3
1.4 Geographical Areas Evaluated 1-4
2.0 METHODOLOGY 2-1
2.1 Identification of the Status of Process Fugitive Emission
Inventories by State 2-1
2.1.1 Illinois 2-3
2.1.2 Indiana 2-3
2.1.3 Michigan 2-4
2.1.4 Minnesota 2-4
2.1.5 Ohio 2-5
2.1.6 Wisconsin 2-5
2.2 Further Evaluation of Existing Process Fugitive Emission . .
Inventories 2-6
2.3 Identification of Process Fugitive Emission Sources 2-6
2.4 Confirmation of the Facilities' Process Rate(s) 2-7
2.5 Update of the Best Available Process Fugitive Emission Factors 2-9
2.6 Calculation of the Process Fugitive Emission Rate{s) .... 2-10
2.7 Software 2-12
3.0 RESULTS AND DISCUSSION 3-1
3.1 U.S. EPA, Region Y 3-1
3.2 Illinois 3-8
3.3 Indiana 3-9
3.4 Michigan 3-10
3.5 Minnesota 3-11
3.6 Ohio 3-14
3.7 Wisconsin 3-15
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4.0
5.0
6.0
CONCLUSIONS AND RECOMMENDATIONS
4.1 Conclusions
4.2 Grain Handling
4.3 Quarrying Activities . . ,
4.4 Iron Production
4.5 Material Handling
BIBLIOGRAPHY
GLOSSARY .
4-7
4-1
4-3
4-4
4-5
4-6
5-1
6-1
APPENDIX A INDUSTRIAL PROCESS FUGITIVE EMISSION FACTORS
APPENDIX B SUMMARY OF ILLINOIS STATE PROCESS FUGITIVE EMISSION INVENTORY
APPENDIX C SUMMARY OF INDIANA STATE PROCESS FUGITIVE EMISSION INVENTORY
APPENDIX D SUMMARY OF MICHIGAN STATE PROCESS FUGITIVE EMISSION INVENTORY
APPENDIX E SUMMARY OF MINNESOTA STATE PROCESS FUGITIVE EMISSION INVENTORY
APPENDIX F SUMMARY OF OHIO STATE PROCESS FUGITIVE EMISSION INVENTORY
APPENDIX G SUMMARY OF WISCONSIN STATE PROCESS FUGITIVE EMISSION INVENTORY
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LIST OF TABLES
Table Page
2-1 Percent Control Efficiencies Considered in the Overall Calculations 2-11
2-2 Example of Basic Facility Data Output 2-13
2-3 Example of Process Fugitive Emissions by State and County . 2-14
2-4 Example of Process Fugitive Emissions by Process by State . 2-15
2-5 Example of Process Fugitive Emissions by Process by County . 2-16
2-6 Example of Process Fugitive Emissions by SIC Code by State . 2-17
2-7 Example of Process Fugitive Emissions by SIC Code by County 2-18
3-1 Particulate Point Source Emissions by State (Total) and Major
Non-attainment Area 3-2
3-2 Process Fugitive Emissions by State (Total) and Major Non-Attainment
Area 3-3
3-3 Summary of Total Process Fugitive Emissions by State 3-5
3-4 U.S. EPA, Region V Total Process Fugitive Emissions by Process Type 3-6
3-5 U.S. EPA, Region V Total Process Fugitive Emissions by SIC .... 3-7
4-1 Contribution of Various Processes in Descending Order 4-2
Figure
LIST OF FIGURES
Page
1-1 Major Non-Attainment Areas Studied in State of Illinois 1-6
1-2 Major Non-Attainment Areas Studied in State of Indiana 1-7
1-3 Major Non-Attainment Areas Studied in State of Michigan 1-8
1-4 Major Non-Attainment Areas Studied in State of Minnesota 1-9
1-5 Major Non-Attainment Areas Studied in State of Ohio 1-10
1-6 Major Non-Attainment Areas Studied in State of Wisconsin 1-11
2-1 Project Methodology 2-2
2-2 Telephone Conversation Record 2-8
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1.0 INTRODUCTION
1.1 BACKGROUND
The Clean Air Act Amendments of 1977 reaffirmed the commitment that
Congress had made toward the goal of reducing nationwide air pollution origi-
nally established in the 1970 Clean Air Act (CAA) legislation. The 1977
amendments provided a strong mandate to the regulatory agencies and affected
sections of the public to continue the fight to clean up and protect our
nation's air resources. The CAA Amendments further reaffirmed the goal of
attainment of the National Ambient Air Quality Standards (NAAQS) and the
prevention of significant air quality deterioration.
The particulate emission control strategies developed as part of the
original State Implementation Plans (SIPs) prepared in response to the Clean
Air Act of 1970 (which were revised to meet the goals of the 1977 law)
included analyses of the contribution of the conventional industrial point and
area sources without much consideration of other less conventional sources of
particulate emissions to the atmosphere. Regulations have been traditionally
directed primarily at limiting the opacity and mass loading of stack emissions
from incinerators, fossil fuel-fired boilers, and major process industries and
industrial operations. However, widespread failure to attain the NAAQS for
particulate matter in many urban areas has resulted in reexamination of the
nature of the particulate problems encountered.
Recent studies indicate that traditional stack-oriented control strate-
gies for particulate matter are sometimes insufficient by themselves to
achieve the air quality goals of the Clean Air Act. Thus, federal, state and
local air pollution control agencies have begun to examine other possible
sources of emissions that have not been taken into prior consideration. One
of these sources is "process fugitive emissions" (see Section 1.2 below for
definition). Some analyses have Indicated that process fugitive emissions may
often have a greater effect on air quality in the immediate vicinity of an
industrial source than do stack emissions. Stack emissions are released above
ground level, generally with a significant upward velocity that aids disper-
sion and dilution before the emissions reach a ground level receptor.
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However, most "process fugitive emissions", by their very nature, occur at or
near ground level and remain there, where the potential localized impact on
population exposure is likely to be higherJ
The associated impacts of "process fugitive emissions" are expected to be
a major consideration in the development of future SIPs for those areas which
are currently not attaining the NAAQS for particulate matter.
1.2 "PROCESS FUGITIVE EMISSIONS"
There is no universally accepted definition of "process fugitive emis-
sions." Some agency definitions tend to combine process fugitive emissions,
which are emissions from industrial operations, with fugitive dust, which is
generally related to natural or anthropogenic dusts.
The term "process fugitive emissions", as used in this report, includes
particulate emissions from industrial operations that escape to the atmosphere
without passing through a primary exhaust system (such as a stack or flue) or
through a control system.2 This includes emissions from manufacturing
operations; loading, unloading, and transporting of materials; storage piles;
and other industrial processes where particulates escape to the atmosphere,
including emissions from those sources which are operated out of doors, such
as coke ovens, rock crushing operations at quarries, and sand-blasting
operations. Process fugitive emissions may also result from poor maintenance
of process equipment and from environmentally careless process operations.
For example, process fugitive emissions can result from leakage around coke
oven doors when such doors cannot be properly sealed due to excessive warpage.
As distinguished from process fugitive emissions, "fugitive dust"
includes natural dust, agricultural dust, and particulate generated from other
non-industrial activities (e.g., unpaved roads, commercial construction sites,
etc.). Because both process fugitive emissions and fugitive dust are not
^Technical Guidance for Control of Industrial Process Fugitive
Particulate Emissions. EPA/450/3-77-010, U.S. EPA. Office of Air Quality and
Planning Standards IRTP, North Carolina, March 1977).
2F. R. Venditti, J. A. Armstrong, and Mr. Durham, Symposium on the
Utilization of Particulate Technology - Volume 4 - Fugitive Dusts and Sampling
Analysis, and Characterization of Aerosols, EPA 600/7-79-044d, (February 1979).
1-2
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emitted from a definable point, they cannot be easily measured by conventional
techniques. Therefore, the quantity of emissions and subsequent impacts on
air quality are extremely difficult to estimate. Hence, there exists a need
for a consistent and traceable emission inventory methodology (see Section
2.0).
This definition of "process fugitive emissions" used 1n this report is
consistent with the general definition utilized by U.S. EPA. For example,
U.S. EPA defines "Industrial Process Fugitive Partlculate Emissions" as
"particulate matter which escapes from a defined process flow stream due to
leakage, materials charging/handling, Inadequate operational control, lack of
reasonably available control technology, transfer or storage."1
1.3 TECHNICAL APPROACH
In order to assist the U.S. Environmental Protection Agency, Region V and
the individual states within Region V in evaluating the importance and magni-
tude of process fugitive emissions and the enforceability of regulations in
Region V states concerning process fugitive emissions, Pacific Environmental
Services, Inc. (PES) was contracted to provide technical expertise and assis-
tance. This study addresses process fugitive emissions from industrial
sources in the major non-attainment areas of Region V (as defined by U.S.
EPA). The results are expected to be useful to the U.S. EPA, Region V In
enforcement prioritization, review of state and local emission inventories,
and verification of submittals 1n future SIP development.
PES established the following eight major sub-tasks in the performance of
this project:
1) Identify the status of process fugitive emission inventories 1n
Region V.
2) Obtain state industrial point source emission inventory lists for
the non-attainment areas involved.
3) Update the best available process fugitive emission factors via
literature review (and add new emission factors as necessary).
4) Screen and "quality assure" the Individual state industrial point
source emission inventory for the affected sources of Interest.
IVenditti, Armstrong, and Durham, op. cit.
1-3
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5) Quality assure the state and local process fugitive emission
inventories (where they exist at the present time).
6) Confirm the affected facilities' process rate(s) by phone or via
correspondence.
7) Calculate the Industrial process fugitive emissions.
8) Prepare and submit a comprehensive report listing process fugitive
emission inventories 1n Region V, summarized and tabulated in
several subcategories.
All data in this report are based on calendar year 1981.
In addition, a more specialized study was performed in cooperation with
the Minnesota Pollution Control Agency (MPCA) to evaluate process fugitive
emissions from sand and gravel operations in the major non-attainment areas of
Minnesota. This was necessary since the MPCA point source inventory used as
the basis for the methodology described above did not include sand and gravel
sources. The study methodology, implementation and results were described 1n
detail in a report to U.S. EPA and MPCA dated December 10, 1982.
1.4 GEOGRAPHICAL AREAS EVALUATED
The initial definition of the non-
respective counties) were developed by
STATE
Illinois:
Indiana:
Michigan:
Minnesota:
Ohio:
COUNTY
A. Cook County
B. Marion County
C. Porter County
D. Vigo County
E. Wayne County
F. Dakota County
G. Hennepin County
H. Ramsey County
I. Washington County
J. St. Louis County
K. Belmont County
L. Cuyahoga County
M. Hamilton County
N. Jefferson County
attainment areas of concern (and their
U.S. EPA and are as follows:
NON-ATTAINMENT AREA
Chicago Metropolitan Area
Indianapolis Area
Northwestern Indiana
Terre Haute Area
Detroit Metropolitan Area
Minneapolis-St. Paul
Metropolitan Area
City of Duluth
Eastern Portion
Cleveland Metropolitan Area
Cincinnati Metropolitan Area
Eastern Portion
(Steubenville Area)
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0. Lake County Western Portion
P Lucas County Toledo Metropolitan Area
Q. Monroe County Northeastern Portion
Wisconsin: R Milwaukee County Milwaukee Metropolitan Area
The total suspended participate (TSP) non-attainment areas studied for this
report are shown In Figures 1-1 through 1-6.
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ILLINOIS
Figure 1-1. Major Non-attainment Areas Studied in State of Illinois
1 _C
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INDIANA
1-? M*inr Nnn-attainmpnt. Areas Studied in State of Indiana
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MICHIGAN
c x7 rt
"^JU. x'^rV
5 V
Figure 1-3. Major Non-Attainment Areas Studied in State of Michigan
1-8
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MINNESOTA
Figure 1-4. Major Non-attainment Areas Studied in State of Minnesota
1-9
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OHIO
Figure 1-5. Major Non-attainment Areas Studied in State of Ohio
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WISCONSIN
Figure 1-6. Major Non-attainment Areas Studied in State of Wisconsin
1-11
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2.0 METHODOLOGY
The methodology used in the preparation of this process fugitive emission
inventory was developed by PES (and approved by U.S. EPA, Region V) and was
based on actual annual process throughputs for each of the affected facilities
and the most up-to-date process fugitive emission factors available. A
detailed description of this methodology is provided below and shown
graphically in Figure 2-1.
2.1 IDENTIFICATION OF THE STATUS OF PROCESS FUGITIVE EMISSION
INVENTORIES BY STATE
All states and many local/regional agencies in Region V were contacted to
determine the status of process fugitive emission inventories in their
respective total suspended particulate (TSP) non-attainment area(s).
Information on the type of data available, methodology used, assumptions
included, and the time frame of the process fugitive emission inventories were
requested for those areas which indicated that they had already completed
their inventories. A copy of each completed inventory was requested. In
order to avoid duplication of effort, each geographical area found to have
such an inventory would require only a quality assurance and consistency check
prior to inclusion of the data in the final report.
Initial contacts with state and local agencies indicated that all
non-attainment areas in the states of Ohio and Wisconsin and two areas in
Indiana had completed process fugitive emission inventories and would only
require such a check. However, after evaluating the states' industrial
process fugitive emissions inventories, it was discovered that they were, at
best, inconsistent. The different definitions of process fugitive emissions
alluded to in Section 1.2 helped to create this inconsistency and resulted In
a decision by U.S. EPA that the studies obtained were not directly useful for
inclusion in this report. Thus, a decision was made to develop the process
fugitive emission inventories "from scratch" for each of the states and all
non-attainment areas. The decision was based on the lack of available
Inventories at the state and/or local level and the U.S. EPA's desire to have
consistent, traceable emission estimates. A summary of the status of these
emission Inventories by each county and state 1s provided below.
2-1
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Identify Status of Process Fugitive Emission
Inventories by State
Section 2.1
T
Exists
Does Not
Exist
Obtain State/Local Process
Fugitive Emission Inventory
Section 2.1
Quality Assure/Check Consistency
of State/Local Process Fugitive
Emission Inventories
Section 2.1
Jt.
10
Obtain State Point Source
Emission Inventories for
Non-attainment Areas
Section 2.3
Screen and Quality Assure the
Point Source Inventories
Section 2.3
Confirm Facility Process
Rates for 1981
Section 2.2
ro
i
ro
Update State/Local Process
Fugitive Emission Inventory
Section 2.2
Update "Best Available"
Emission Factors
Section 2.5
Confirm Facility Process
Rate for 1981
Section 2.4
Calculate the Industrial
Process Fugitive Emissions
Section 2.6
Tabulate/Categorize Process
Fugitive Emissions by Facility,
County, State, Region, Process and SIC Code
Section 2.7
Prepare Report With Data
Figure 2-1. Project Methodology
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2.1.1 ILLINOIS
Illinois Environmental Protection Agency (IEPA) officials stated that the
State of Illinois has no separate industrial process fugitive emission inven-
tory per se, but this category is included as part of the IEPA computerized
point source inventory. The IEPA point source inventory includes almost all
Industrial sources in the State, with the exception that storage piles with
potential emissions less than 50 tons/year are not included. However, U.S.
EPA had indicated some dissatisfaction with the IEPA methodology some time
ago, at which time IEPA had done a mini-study in the St. Louis and Chicago
areas on those storage piles with potential emissions less than 50 ton/year.
At the end of the study, IEPA concluded that these sources did not
significantly contribute to the overall TSP emissions problem. Thus, IEPA
decided that no further research would be conducted on the sources with
emissions less than the IEPA cutoff point.
Since the industrial source cutoff point for inclusion in this study (per
U.S. EPA guidance) was 25 tons per year of uncontrolled emissions, U.S. EPA
felt that certain sources would be omitted if only the IEPA process fugitive
emission inventory was to be used. To avoid such omissions, it was decided
that PES should perform the entire process fugitive emissions inventory for
the State of Illinois de novo. The alternative of identifing only sources
excluded from the IEPA inventory, and thus supplementing the IEPA inventory
was considered to be a less cost effective approach.
2.1.2 INDIANA
The Indiana State Board of Health (ISBH) was contacted to determine the
status of process fugitive emission inventories in the State of Indiana. ISBH
Indicated that the state agency performs inventories only for those areas
which are not performing such inventories locally. ISBH personnel further
commented that all of the areas under consideration for this study (i.e., the
primary non-attainment areas) perform their own inventories. Thus, each of
the Individual counties were contacted to gather such information.
Marlon County officials indicated that the agency annually sends ques-
tionnaires to what it considers to be the "major sources," the definition of
which Is different than the one employed by ISBH. The Marion County agency
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uses U.S. EPA approved emission factors; however, once again, these are not
approved by the ISBH. For these reasons, Marlon County's emission totals
differ from the ISBH state-wide Inventory results (for Marlon County) by a
large margin. Due to this difference, the Marion County personnel were
reluctant to release the information at that point in time. Thus, a process
fugitive emission inventory for Marion County was unavailable.
Appendix VI of the "Technical Support Document, Vigo County Total
Suspended Particulates State Implementation Plan Strategy to Show Secondary
Attainment with National Ambient Air Quality Standards" was obtained from the
Vigo County Air Pollution Control Department. The report contained detailed
information and emission calculations on what is considered (for purposes of
this report) as fugitive emissions (i.e., dust). However, no relevant
information was available on industrial process fugitive emissions.
In addition, no data was available for Porter County. Based on the lack
of available and consistent data, a decision was made to develop a process
fugitive emission inventory for the three counties in Indiana as part of the
overall study effort.
2.1.3 MICHIGAN
The Michigan Department of Natural Resources did not have a comprehensive
process fugitive emission inventory at the time of this study. An extensive
effort was underway in Detroit and generally consists of data gathering via a
combination of questionnaires and forms. Additional research was in progress
regarding emissions and ambient air sampling which will be used to develop
emission factors. It was felt that the work was directed more toward the
fugitive emissions (or dust) area and was primarily concentrated around the
monitors that have recorded non-attainment readings. Thus, Wayne County was
Included 1n the process fugitive emission inventory effort undertaken in this
study.
2.1.4 MINNESOTA
The State of Minnesota had no comprehensive Industrial process fugitive
emission Inventory at the time they were contacted. However, the State had
two projects 1n operation which were related to the topic of Interest. The
2-4
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first project was a fugitive dust inventory which was being performed in the
City of Duluth. The second project was being performed by the Minnesota
Pollution Control Agency with the assistance of a contractor. The purpose of
this project was to gather data on fugitive dust emissions from construction
sites. However, neither of these studies was directly responsive to the
matter at hand. Thus, the non-attainment areas in the State of Minnesota were
added to the list of counties included in the process fugitive emissions
inventory detailed here.
2.1.5 OHIO
The Ohio Environmental Protection Agency (OEPA), when contacted regarding
the availability of a process fugitive emission inventory for Ohio, stated
that the Agency had already conducted an extensive review and analysis of
emissions and controls for fugitive sources as part of its SIP on particulate
matter. The two documents cited were: 1) "Reasonably Available Control
Measures For Fugitive Dust Sources"; and 2) "Compliance Cost Analysis of
Proposed Regulations to Control Fugitive Particulate Emissions in Ohio."
These documents were reviewed and it was noted that the first document
referenced was a listing of various emission factors and the sources of these
factors. This document was utilized (and referenced) in the preparation of
emission factors for this study. The second document primarily dealt with
economic analyses of different controls on various types of sources. This
report grouped similar sources together and projected total emission
reductions if certain controls were to be implemented.
Based upon a review of the available data from OEPA, PES and U.S. EPA
determined that the proposed work effort (i.e., development of a process
fugitive emissions inventory) would not be a duplication of any of the
previous work. Based on the fact that the State had no comprehensive,
accurate, up-to-date industrial process fugitive particulate emission
inventory, a full effort was undertaken in Ohio.
2.1.6 WISCONSIN
The Wisconsin Department of Natural Resources (DNR) indicated that the
State of Wisconsin had recently completed a TSP fugitive emission inventory
for all urban TSP non-attainment areas in the state. The inventory was about
2-5
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one year old at the time and DNR personnel felt that it was probably the most
comprehensive one ever done. A copy of the inventory was requested and
reviewed. The DNR report primarily concentrated on fugitive dust rather than
industrial process fugitive emissions. After review of the DNR report, it was
decided to include Wisconsin in the overall effort.
2.2 FURTHER ANALYSIS OF EXISTING PROCESS FUGITIVE EMISSIONS INVENTORIES
Due to the absence of consistent, reliable fugitive process emission
inventories as required by the scope of this project, no further evaluation
was conducted on those inventories received from the various states and local
agencies as described in Section 2.1. All effort was shifted to the
methodological steps necessary to develop the regional process fugitive
emissions inventory "from scratch".
2.3 IDENTIFICATION OF PROCESS FUGITIVE EMISSIONS SOURCES
After it was determined that adequate process fugitive emission
inventories did not exist at the state or local level, the first sub-task in
developing a new inventory was to obtain 1981 industrial point source emission
inventories (or the latest inventory available) from each of the six states in
Region V of the U.S. Environmental Protection Agency (U.S. EPA). Each of the
state agencies identified in Section 2.1 above were again contacted.
The industrial point source inventories submitted by each state were
screened (edited) to include only those counties which included non-attainment
areas for particulates. Industrial sources consistent with the study's
definitions as described earlier and in the Glossary (Section 6.0) were
subsequently identified. After the identification of the industrial source
locations (i.e., in the major non-attainment areas of each state) was
completed, the sources were categorized by their size (i.e., potential point
source emissions) and type of industrial process(es). Potential industrial
sources with 25 tons per year or greater uncontrolled particulate emissions
were selected. Each industrial process within the source was classified as to
whether or not process fugitive particulate emissions might originate from
it. The selected industrial sources and their processes were then listed
along with the following six data categories:
2-6
-------
1) Source I.D. - same number as state air pollution permit file;
2) SIC Code - Standard Industrial Classification Code;
3) Annual Process - 1981 annual throughput for that source;
4) Controlled Point Source Emissions - actual point source emissions
from that source;
5) Potential Process Fugitive Emissions - estimated process fugitive
emissions from that source;
6) Process Description - short process description.
Except for Item 5, all information was available directly from the emission
inventory computer printouts supplied by each state. These data were used to
aid in the sorting and tabulation of the Inventory data at a later point in
the project.
The primary quality assurance function performed during this step was
clarification of data questions via communication with state agency personnel,
verification of process operations included in each industrial source listing,
and re-checking of our own and state agency calculations of potential and
actual Industrial point source emissions.
2.4 CONFIRMATION OF THE FACILITIES' PROCESS RATE(S)
For the purpose of additional quality assurance, the process rates for
potentially significant "major industrial sources" (i.e., 50 tons or more
emissions per year after controls are applied) were confirmed via a telephone
conversation with a representative of the source. A telephone conversation
record such as that shown 1n Figure 2-2 was used for this purpose. The
telephone conversation records are presented as Appendix H-l of Volume II of
this report. If confirmation of data by telephone call was not appropriate or
if requested by the facility, written correspondence was utilized. All
correspondence is included in Appendix H-2 of Volume II.
The process rates for sources smaller than the 50 tons per year "major
Industrial source" cutoff were used directly as shown on the emissions
Inventory. Any confidential information contained in the emission Inventories
or claimed so by the facilities was treated as such and is segregated under
separate cover (Volume II). In this situation, both the process information
and related process fugitive emission rates are considered confidential for
this report.
2-7
-------
Figure 2-2. TELEPHONE CONVERSATION RECORD
CONFIDENTIAL: YES
NO
DATE:
FACILITY NAME:
FACILITY I.O.:
FACILITY REPRESENTATIVE: (NAME)
RECORDED 8Y:
(1) ANNUAL PROCESS RATE (TPY):
(2) ANNUAL COAL USAGE (TPY):
TIME: FROM
TO
TELEPHONE NO.:
(TITLE)
(3) COAL STORAGE/PROCESS MATERIAL STORAGE CAPACITY: (TONS).
(VOLUME),
(4) ANY CONTROL DEVICE APPLIED TO THE PROCESS? YES
(5) ANY FUGITIVE EMISSIONS CONTROL PROGRAM? YES
(6) IF YES, DESCRIBE.
NO
NO
(7) ESTIMATED CONTROL EFFICIENCY:
(8) BASIS FOR (7) ABOVE:
0.0
-------
2.5 UPDATE OF THE BEST AVAILABLE PROCESS FUGITIVE EMISSION FACTORS
The process fugitive emission factors listed 1n previous PES reports
entitled, Industrial Process Fugitive Emissions Inventory for the Region V
Great Lakes Shoreline (prepared under U.S. EPA Contract No. 68-01-4140) and
Evaluation of Process Fugitive Emissions In Lake County, Indiana (prepared
under U.S. EPA Contract No. 68-01-6319) were reviewed against the most
up-to-date process fugitive emission factors available in the literature and
updated as necessary. However, the previous process fugitive emission factors
were used directly when there was no more recent data available from the
literature or from experts in the particular field. Where additional process
fugitive emission factors were required due to additional types of processes
being included in the inventory, appropriate data were collected and new
factors were prepared (through literature review and/or best engineering
judgment) and presented to the EPA Task Manager for approval. These approved
emission factors are presented in Appendix A.
The majority of the emission factors have reliability ratings of "D" and
"E". The following rating system was employed by U.S. EPA in the development
and classification of the factors used:
A - Excellent - Supportable by a large number of tests, process data,
and engineering analysis work.
B - Above average - Supportable by multiple tests, moderate process
data, and engineering analysis work.
C - Average - Supportable by multiple tests.
D - Below average - Supportable by limited test data and engineering
judgment.
E - Poor - Supportable by best engineering judgment (visual observation,
emission tests for similar sources, etc.).
Factors with an "E" rating are at best accurate within an order of
magnitude. Therefore, actual emission rates from a given facility could
differ significantly. As noted earlier, process fugitive emissions are not
emitted from a definable point, cannot be measured easily, and are therefore
difficult to quantify.
As noted in Appendix A, two types of emission factors are presented -
"potential process fugitive emission factors" and "typical process fugitive
emission factors". Definitions of those types of emission factors can be
found in the Glossary, Section 6.0.
2-9
-------
2.6 CALCULATION OF THE PROCESS FUGITIVE EMISSION RATE(S)
The process fugitive emission rate for each process and source was
calculated using emission factors which are presented in Appendix A and the
facility (I.e., source) process rates described above. The methodology used
to develop these emission factors has been previously detailed in this report
(Section 2.5).
The estimated process fugitive emission rate for a particular industrial
source was calculated by multiplying the appropriate process fugitive emission
factor (pounds of emissions per ton of throughput) for that particular process
fugitive emission source by the source's annual throughput, and converting to
tons per year. For instance, the "typical" process fugitive emission rate for
a facility with a coke quenching tower and an annual coke throughput rate of
100,000 ton/year is:
EO.20 Ib of particulate*"! f100,OOP ton/year 1 = JQ tons particulate/year
ton of coke throughput 11 2,000 ib/ton I
A source with no control equipment or stack was considered as a process
fugitive emission source and the process fugitive emission rate was recorded
as the "uncontrolled emission rate" found on the state industrial source
emission inventory printout. Whenever available, the process fugitive
emissions (no stack or control equipment associated with the point source) as
shown in the individual states' emission inventory as "estimated emissions"
were listed for reference.
Some facilities control the process fugitive emissions from their
operations. Examples of these control techniques include water spray,
chemical suppressants, enclosed structures, canvas covers, partial enclosures,
etc. The estimated efficiency of these controls range from 50 percent for
water spray to 99 percent for complete enclosures with water spray or
baghouses. The estimated control efficiencies were selected from the
references noted previously, as appropriate. These efficiencies are presented
in Table 2-1. Where process fugitive emissions have been controlled by the
individual facilities (as specified by the facility representatives - see
Appendix H), the applicable control efficiencies were used to determine the
"typical" process fugitive emissions. Where a facility could provide fugitive
process emission factors that were specific for their facility, these factors
were considered in the overall calculation.
* Process fugitive emission factor from Appendix A.
-------
Table 2-1. Percent Control Efficiencies Considered in the
Overall Calculations
METHOD
1. Water spray
2. Wind guard
3. Partial enclosure
4. Water injection
5. Enclosed structures
6. Oiling
7. Canvas covers
8. Partially enclosed with water spray
9. Chemical suppressants
10. Chemical/vegetative stabilization
11. Complete enclosure
12. Totally enclosed with negative
pressure to a bag filter
13. Totally enclosed with water spray
EFFICIENCY
50 percent
50 percent
50 percent
75 percent
75 percent
80 percent
80 percent
85 percent
85 - 90 percent
93 percent
95 percent
99 percent
99 percent
2-11
-------
2.7 SOFTWARE
In order to handle the large amount of data generated in this study, a
software package was developed. This program was developed to accommodate the
basic calculations and necessary data manipulation. Each facility's data were
input into the data base. Facility data consisted of the following:
1. Facility ID - State provided identification number
2. Facility name
3. City
4. County
5. State
6. Non-attainment area - in or out of the non-attainment area
7. Confidential - whether the facility's data are considered confidential
8. Number of processes
For each process, the following information was input:
1. New Emission Factor - If the facility had an emission factor specific
to their facility, this was input.
2. Control Factor - Percent control expected due to facility's actions.
3. Annual Process Rate (tons/year)
4. Controlled Point Source Emissions - From the state industrial point
source inventory.
5. Process Emission Factor Category - Computer coded. See Appendix A.
6. SIC Code - From the state industrial point source inventory.
7. Process Description
The data were output in several formats. The basic data output consisted
of the output by facility and individual processes within the facility. A
sample output sheet is presented in Table 2-2. The process fugitive emissions
were classified and tabulated by individual facility, facility location
(county, state, region) and by process and SIC Codes. An example of each type
of summary is presented in the following pages as noted below.
OUTPUT TABLE
Total process fugitive emission breakdown by state and county 2-3
Total process fugitive emission breakdown by process type and state 2-4
Total process fugitive emission breakdown by process type and county 2-5
Total process fugitive emission breakdown by SIC Code and state 2-6
Total process fugitive emission breakdown by SIC Code and county 2-7
A final summary for the entire region was prepared in the same categories as
Indicated above.
2-12
-------
Table 2-2. Example of Basic Facility Data Output
STATE OF ILLINOIS
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
NON-CONFIDENTIAL SOURCES
»»,»,»»»«»»»««*«*«*«»»*»«»»»*«»»»**»«»***»«»*»»»»«
FACILITY
ID
O310O3AAM
O31OO6ABB
O31012ACJ
ro
i
O31012ACH
O31018AAF
EACILITY NAME
AND CITY
ANNUAL
PROCESS RATE
(TONS/YR)
»«»»»»»»»«»»»»*»»»**»»
OZINGA BROTHERS INC
ALSIP
31489
499200
CONTINENTAL CEMENT
SUMMIT
SUPERIOR GRAPHITE CO
BEDFORD PK.
STAR MOULDING ATRIM
BEDFORD PK.
MEDUSA CEMENT CO BER
BERKLEY
24978
624000
873600
894O
3557
200
20O
194100
750O
388
2
3241
3OOO
1000
41 GOO
1000
540O
150
CONTROLLED
POINT SOURCE
EMISSIONS
(TONS/YR)
POTENTIAL
FUGITIVE
EMISSIONS
(TONS/YR)
TYPICAL
FUGITIVE
EMISSIONS
(TONS/YR)
SIC
CODE
PROCESS
DESCRIPTION
>««*****»********»*******»********«*»***
0.47
31.20
O.20
37.44
46.80
0.25
O.43
.01
.01
O.
0.
23.62
0.14
1.38
0.00
5.OO
5.13
0.63
O.1O
0.00
0.6O
0.00
3.78 - 3.78 3.78 3270 CEMENT SILOS
92.35 - 92.35 92.35 3270 CEMENT BATCHING
WEST PLANT
3.CO - 3.00 3.OO 3270 CEMENT SILOS
12.48 - 12.48 12.48 3270 CONVEYOR SYSTEM
104.83 - 1O4.83
104.83 3270 CEMENT HANDLING
6 SILOS 2 LOAD SPOUT
6.70 - 6.70 6.70 3290 SCREENING MACHINE
O.89 - 0.89 0.89 329O ROLLER MILL
O.05 - O.O5 O.O5 3290 CHUSHER
O.15 - O.15 0.15 3290 VERTICAL HAMMER MILL
32.03 - 32.OS 32.O3 3290 17 STORAGE BINS
1.24 - 1.24 1.24 3290 4 STORAGE BINS
O.29 - O.29 0.29 3290 FINE SCREENING MILL
O.OO - 0.00 O.OO 3290 SMALL BALL MILL
2.43 - 2.43 2.43 329O SYNTHETIC GRAPHITE
CRUSHER
O.22 - O.22 O.22 329O MATERIAL HANDLING
o.oa - o.oa o.os 3290 TRANSFER BOOTH
3.12 - 3.12 3.12 3290 DUST BOOTH
0.08 - 0.08 0.08 3290 RAIL CAR LOADING
3.70 - 3.70 3.7O 1540 WOODWORKING
0.02 - O.O2 0.02 4220 CEMENT UNLOADING CON
-------
Table 2-3. Example of Fugitive Process Emissions by State and County
STATE OF ILLINOIS
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS FOR ALL FACILITIES
TOTALS FOR THE STATE OF ILLINOIS
*****«»
POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/VR): 69563.O6 - 1O2458.87
TVPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 76366.41
TOTALS FOR THE STATE OF ILLINOIS BY COUNTY
*********
COUNTY OF COOK
POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/VR): 69563.O6 - 102458.87
TVPICAL PROCESS FUGITIVE EMISSIONS (TONS/VR): 75366.41
INS
I
-------
Table 2-4. Example of Process Fugitive Emission by Process Type and State
STATE OF ILLINOIS
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE
TOTALS FOR THE STATE OF ILLINOIS
**»*
ro
i
en
PROCESS DESCRIPTION
*****
COAL STORAGE: LOADING ONTO PILE
COAL STORAGE: LOADING OUT (OUTGOING)
COAL STORAGE: WIND EROSION
COAL STORAGE (TOTAL)
COKE MANUF: COAL CHARGING
COKING (DOOR LEAKING)
COKE QUENCHING
COKE HANDLING
COKE PUSHING
SHIP/RAILROAD IRON ORE UNLOAD
IRON ORE STORAGE (TOTAL)
IRON ORE HANDLING & TRANSFER
LIMESTONE HANDLING & TRANSFER
BLAST FURNACE DUST HANDLING
SINTER OPERATION
SLAG HANDLING
CASTING HOUSE
STEEL PRODUCTION: BASIC OXYGEN FURNACE
STEEL PRODUCTION: ELECTRIC ARC FURNACE
SCARFING
SWEATING FURNACE
REVERBERATORY FURNACE
CRUCIBLE FURNACE
INDUCTION FURNACE
CHIP DRYER (ROTARY)
SCRAP CRUSHER
SWETAING FURNACE
REVERBERATORY FURNACE
BLAST/CUPOLA FURNACE
SEC LEAD SMELTING: POT (KETTLE) FURNACE
SEC ZINC SMELT: REVERBERATORV
SEC ZINC SMELT: ROTARY SWEAT FURNACE
SEC ZINC SMELT: MUFFLE SWEAT FURNACE
SEC ZINC SMELT: CRUCIBLE FURNACE
COKE MANUF
COKE MANUF
COKE MANUF
COKE MANUF
IRON PROD:
IRON PROD:
IRON PROD:
IRON PROD:
IRON PROD:
IRON PROD:
IRON PROD:
IRON PROD:
STEEL PRODUCTION:
SEC ALUMINUM PROD:
SEC ALUMINUM PROD:
SEC ALUMINUM PROD:
SEC ALUMINUM PROD:
SEC ALUMINUM PROD:
SECONDARY ALUMINUM:
SEC LEAD SMELTING:
SEC LEAD SMELTING:
SEC LEAD SMELTING:
ANNUAL
PROCESS
RATE
(TONS/YR)
******
(S)
8308381
(S)
11671970
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
3638234
(S)
(S)
2686482
10369241
729948
(S)
4127S7
89804
810000
(S)
62458
(S)
(S)
57410
(S)
10O465
(S)
5265
(S)
11O22
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
****************
144. SO - 825. 7O
29O.79 - 1661.68
2O. 26 - 389.52
1692.44 - 7O03. 18
382.50 - 450O.OO
18O.OO - 405. OO
90. OO - 270O.OO
109.52 - 619. O3
157.50 - 45O.OO
4.6O - 6.9O
132. 2O - 237.96
6672.24 - 6672.24
82.11 - 82.11
545.74 - 545.74
569.42 - 1658.94
30.22 - 31.42
537.30 - 5278.94
725.85 - 6221.54
65.70 - 1O94.92
5.49 - 5.49
148.59 - 148.59
9.88 - 9.88
36.45 - 36.45
O.O6 - O.O6
22.48 22.48
14.82 - 14.82
3.65 - 7.98
8O.37 - 45O.67
79.78 - 79.78
2. O1 - 2. O1
O.OO - O.72
1.47 - 3.32
1.33 - 3.93
O.O3 - O.O3
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
*****
144. SO
332.34
1O9.O7
21O0.95
382. SO
225. OO
90. OO
380.94
2 1 1 . 50
5.75
185. O8
6672.24
82.11
545.74
1658.94
30.82
537.30
2540.46
529.21
5.49
148.59
9.88
36.45
O.06
22.48
14.82
5.81
265.52
79.78
2. 01
0.36
2.40
2.63
O.03
(S)- PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY
-------
Table 2-5. Example of Process Fugitive Emission by Process Type and County
STATE OF ILLINOIS
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE
(CONTINUED)
TOTALS FOR THE STATE OF ILLINOIS BY COUNTY
ft******************************************
COUNTY
COOK
PO
I
PROCESS DESCRIPTION
****»*********«***
COAL STORAGE: LOADING ONTO PILE
COAL STORAGE: LOADING OUT (OUTGOING)
COAL STORAGE: WIND EROSION
COAL STORAGE (TOTAL)
COKE MANUF: COAL CHARGING
COKING (DOOR LEAKING)
COKE QUENCHING
COKE HANDLING
COKE PUSHING
SHIP/RAILROAD IRON ORE UNLOAD
IRON ORE STORAGE (TOTAL)
IRON ORE HANDLING & TRANSFER
LIMESTONE HANDLING & TRANSFER
BLAST FURNACE OUST HANDLING
SINTER OPERATION
SLAG HANDLING
CASTING HOUSE
STEEL PRODUCTION: BASIC OXYGEN FURNACE
STEEL PRODUCTION: ELECTRIC ARC FURNACE
SCARFING
SWEATING FURNACE
REVERBERATORY FURNACE
CRUCIBLE FURNACE
INDUCTION FURNACE
CHIP DRYER (ROTARY)
SCRAP CRUSHER
SWETAING FURNACE
REVERBERATORY FURNACE
SEC LEAD SMELTING: BLAST/CUPOLA FURNACE
SEC LEAD SMELTING: POT (KETTLE) FURNACE
SEC ZINC SMELT: REVERBERATORY
SEC ZINC SMELT: ROTARY SWEAT FURNACE
SEC ZINC SMELT: MUFFLE SWEAT FURNACE
SEC ZINC SMELT: CRUCIBLE FURNACE
COKE MANUF
COKE MANUF
COKE MANUF
COKE MANUF
IRON PROO:
IRON PROD:
IRON PROO:
IRON PROD:
IRON PROD:
IRON PROD:
IRON PROO:
IRON PROD:
STEEL PRODUCTION:
SEC ALUMINUM PROO:
SEC ALUMINUM PROO:
SEC ALUMINUM PROD:
SEC ALUMINUM PROO:
SEC ALUMINUM PROD:
SECONDARY ALUMINUM:
SEC LEAD SMELTING:
SEC LEAD SMELTING:
ANNUAL
PROCESS
RATE
(TONS/YR)
*»
(S)
8308381
(S)
1167197O
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
3638234
(S)
(S)
2686482
10369241
729948
(S)
412757
89804
81OOOO
(S)
624SB
(S)
(S)
57410
(S)
10O465
(S)
5265
(S)
11O22
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
*****.*
144. SO -
290.79 -
20.26
1692.44 -
382.50 -
180. OO -
90. OO -
109.52 -
157. 5O -
4.60 -
132.20 -
6672.24 '-
82.11 -
545.74 -
569.42 -
30.22 -
537. 3O -
725.85 -
65.70 -
5.49 -
148.59 -
9.88 -
36.45 -
O.O6 -
22.48 -
14.82 -
3.65 -
80.37 -
79.78 -
2. 01 -
0.00 -
1.47 -
1.33 -
0.03 -
825. 7O
1661.68
389.52
7OO3. 18
45OO.OO
4O5.OO
27OO.OO
619. O3
45O.OO
6.90
237.96
6672.24
82. 11
545.74
1658.94
31.42
5278.94
6221.54
1O94.92
5.49
148.59
9.88
36.45
O.O6
22.48
14.82
7.98
450.67
79.78
2. 01
O.72
3.32
3.93
O.O3
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
**
144.SO
332.34
1O9.07
21OO.95
382.SO
225.00
90. OO
380.94
211.SO
5.75
185.OB
6672.24
82. 11
545.74
1658.94
30.82
537.3O
2540.46
529.21
5.49
148.59
9.88
36.45
O.O6
22.48
14.82
5.81
265.52
79.78
2.01
O.36
2.4O
2.63
O.O3
(S)- PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY
-------
Table 2-6. Example of Process Fugitive Emission by SIC Code and State
STATE OF ILLINOIS
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE
TOTALS FOR THE STATE OF ILLINOIS
ft*******************************
ro
i
SIC
CODE
***
1420
144O
149O
154O
2030
2040
2050
2060
207O
20BO
2090
2140
2320
2380
2400
2420
2430
2440
249O
2500
25 tO
2590
2640
265O
274O
275O
281O
28 2O
2830
28 4O
28SO
289O
2910
2960
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/VR)
«**»»»»»»»«»»
9567.46 -
5563. 6O -
4.13 -
3.70 -
137.83 -
8063.10 -
161.61 -
116. 8O
O.O4 -
283.11 -
198.57 -
S.43 -
8.08 -
0.38 -
2O5.27 -
2.07 -
21.71 -
0.41 -
37.49 -
0.52 -
2. OS -
1.11 -
121.02 -
1O8.27 -
6.17 -
161.08 -
3164.17 -
63.42 -
12.67 -
466.28 -
566.60 -
236.73 -
O.OO -
3397.43 -
9567.46
5563. 6O
4.13
3.7O
137.83
8427. 1O
161.61
116.80
0.04
288.11
198.57
5.43
8.08
O.38
2O5.27
2.07
21.71
0.41
37.49
0.52
2.05
1.11
121.02
1O8.27
6.17
161.08
3168.56
63.42
" 12.67
466.28
566. 6O
236.73
O.OO
3397.43
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/VR)
9S67.46
5563.60
4. 13
3.70
137.83
8O9I.10
16O.42
116.80
0.04
288. 11
198.57
5.43
8.OB
O.3B
205.27
2.07
21.71
O.41
37.49
O.52
2.
1.
121.02
108.27
6. 17
161.O8
3164.93
63.42
12.67
466.28
566.60
236.73
O.OO
3397.43
.OS
11
-------
Table 2-7. Example of Process Fugitive Emission by SIC Code and County
STATE OF ILLINOIS
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE
(CONTINUED)
TOTALS FOR THE STATE OF ILLINOIS BY COUNTY
COUNTY
COOK
ro
i
i
CO
SIC
CODE
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
******
1420
1440
149O
154O
2O3O
2040
2O5O
206O
2O7O
2080
2090
2140
232O
23BO
2400
2420
2430
2440
2490
2500
2510
2590
2640
2650
2740
2750
2810
2820
2830
284O
OflSft
9567.46 -
5563.60 -
4.13 -
3.70 -
137.83 -
8063.10 -
161.61 -
116.80 -
0.04 -
288.11 -
198.67 -
5.43 -
8.08 -
0.38 -
209.27 -
2.07 -
21.71 -
O.41 -
37.49 -
0.52 -
2.05 -
1.11 -
121.02 -
108.27 -
6.17 -
161.08 -
3164.17 -
63.42 -
12.67 -
466.28 -
5E6.6O -
9567.46
5563.60
4. 13
3.70
137.83
8427. 10
161.61
116.80
O.O4
288. 11
198.57
5.43
8.O8
O.38
205.27
2.O7
21.71
O.41
37.49
0.52
2. OS
1.11
121.O2
108.27
6.17
161. OB
3168.56
63.42
12.67
466.28
566.60
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
«»*
9567.46
5563.60
4. 13
3.7O
137.83
8O91.1O
16O.42
116.80
O.O4
288.11
198.57
5.43
8.OB
O.3B
205.27
2.O7
21.71
O.41
37.49
O.52
2.OS
1.11
121.02
108.27
6.17
161.OB
3164.93
63.42
12.67
466.28
SfiG^fiO
-------
3.0 INVENTORY RESULTS AND DISCUSSIONS
This section summarizes the results of the process fugitive emissions
Inventory study on a state-by-state basis. It also attempts to interpret some
of the relationships between the estimated process fugitive emissions and the
associated states, counties, and the significant process fugitive emission
data categories (process, SIC Code, etc.).
3.1 U.S. EPA. REGION V
U.S. EPA, Region V is a diverse region consisting of the states of
Illinois, Indiana, Michigan, Minnesota, Ohio, and Wisconsin. Its vast
resources include natural resources such as abundant coal, oil, fertile soil
for agricultural purposes, waterways and the Great Lakes, and, of course, the
people. This vast array of resources, coupled with an efficient highway,
rail, and air transportation system, makes it one of the most ideal places for
industry in the world. This industry varies from heavy industry such as iron
and steel production to agriculture related industries. Thus, each and every
industry contributes in its own unique way to the environmental problem.
As stated earlier in this report, historically the emissions emanating
from the stacks or chimneys of these industries have been the target of emis-
sion control regulation and emission inventory efforts by both the private and
public sector. For purposes of comparison to the process fugitive emission
inventory developed by this study, the particulate Industrial point source
emissions (by individual states in Region V and their corresponding counties
containing the major non-attainment areas) are listed in Table 3-1. The major
non-attainment counties contribute anywhere from 9 percent of the state
industrial point source emission total (Wisconsin) to 63 percent (Indiana).
The totals for the State of Indiana are somewhat misleading in the context of
this report due to the fact that Lake County is not included in the process
fugitive emissions calculations described later. This county was part of a
previous process fugitive emission inventory performed by PES for the U.S. EPA.
The results of this process fugitive emission inventory (by county) are
presented 1n Table 3-2. Comparing Tables 3-1 and 3-2, one can see regionwide
potential fugitive process emissions range from approximately 77 to
3-1
-------
Table 3-1. Participate Industrial Point Source Emissions by State (Total)
and Major Non-attainment Areas
STATE
Illinois
Indiana
Wisconsin
Total:
COUNTY
Cook
Milwaukee
COUNTY EMISSIONS
26,961
Michigan
Minnesota
Ohio
Lake
Marion
Porter
Vigo
Wayne
Dakota
Hennepin
Ramsey
St. Louis
Washington
Belmont
Cuyahoga
Hamilton
Jefferson
Lake
Lucas
Monroe
147,964
4,921
2,493
3,672
21,003
3,487
13,382
1,332
38,891
6,659
9,453
10,446
10,060
64,391
8,667
7,256
1,046
4,341
386,425*
238,461**
Source: Mr. Barry Bolka, U.S. EPA, Region V
* Includes Lake County, Indiana
** Without Lake County, Indiana
TOTAL STATE EMISSIONS
170,709
251,483*
77,980
156,741
273,268
48,425
978,606*
-------
STATE
Illinois
Indiana
Michigan
Minnesota
Ohio
Wisconsin
Table 3-2. Process Fugitive Emissions by State (Total)
and Major Non-Attainment Areas
COUNTY POTENTIAL EMISSIONS
Cook 69,563 -102,459
Marion 5,042 - 14,034
Porter 5,269 - 34,297
Vigo 4,260 - 6,024
Wayne 22,049 - 56,041
Belmont
Cuyahoga
Hamilton
Jefferson
Lake
Lucas
Monroe
Milwaukee
352 - 1,341
9,042 - 26,941
3,192 - 4,875
1,833 - 7,271
1,897 - 4,589
11,382 - 16,637
10,618 - 10,832
3,350 - 11,650
Total: Region V Major Non-
Attainment Areas 184,880 -337,015
TYPICAL TOTAL
COUNTY EMISSIONS
75,366
5,291
8,823
4,334
29,638
Dakota
Hennepin
Ramsey
Washington
St. Louis
684 -
6,320 -
6,007 -
3,958 -
20,063 -
988
7,398
6,715
4,542
20,382
708
6,623
5,963
3,435
17,035
229
10,623
3,128
1,736
1,651
10,356
10,640
4,083
199,664
TYPICAL TOTAL
STATE EMISSIONS
75,366
18,448
29,638
33,765
38,363
4,083
199,664
3-3
-------
percent of the total point source emissions (In the major non-attainment
regions studied in this report). The typical process fugitive emissions (as
defined earlier) equal 84 percent of the total point source emissions in U.S.
EPA, Region V non-attainment areas studied here. This represents a
substantial portion of the TSP non-attainment problem in these counties. It
appears that it may be worthwhile to perform cost-effectiveness analyses to
address the possibility that the control of fugitive emissions would be more
cost-effective than further control of point sources.
For purposes of comparison, the previously mentioned Lake County study
was performed based on 1980 data (this study uses 1981 as a base year) and
estimated Lake County typical process fugitive emissions at 29,773 tons per
year. If Lake County were Included in the Table 3-2 totals, process fugitive
emissions, both 1n terms of tons per year and in percentage of point source
emissions, would be even greater.
Table 3-3 presents the Region V summary of total process fugitive
emissions by state for those counties identified in Table 3-2. Illinois (this
study includes only Cook County) is the largest contributor (37.7 percent) to
the overall total process fugitive emission total. Illinois is followed by
the states of Ohio (19.2 percent), Minnesota (16.9 percent), Michigan (14.8
percent), Indiana (9.2 percent), and Wisconsin (2.0 percent). When Individual
process totals are considered (Table 3-4), the top ten process categories
contribute 99,358 tons or 49.9 percent of the total fugitive emissions. Of
the top ten, three categories are part of the grain handling and processing
industry. When all the processes are considered, this general industry
category accounts for 22.5 percent (44,948 tons) of the total process fugitive
emissions in the region. This Is followed by the quarrying (30,458 tons or
15.3 percent) and iron production (18,219 tons or 9.5 percent) industries. If
this data is analyzed by major SIC code (see Table 3-5), SIC code 3310 (Blast
Furnace and Basic Steel Products) accounts for 21.4% (42,727 tons) of the
total process fugitive emissions 1n the area studied. This 1s followed by:
3-4
-------
Table 3-3
US EPA REGION V
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY STATE
POTENTIAL TYPICAL
PROCESS PROCESS
FUGITIVE FUGITIVE
EMISSIONS EMISSIONS
STATE (TONS/YR) (TONS/YR)
* ««* *«*
ILLINOIS 69563.O6 - 1O2458.87 75366.41
INDIANA 14571.30 - 64355.23 18448.47
MICHIGAN 22049.29 - S6O4O.92 29638.24
MINNESOTA 37O3O.55 - 40O23.69 33764.72
OHIO 38315.19 - 72485.62 38363.37
WISCONSIN 3350.47 - 1165O.36 4082.99
**»»**«******»*****
REGIONAL TOTALS 184879.86 - 337O14.70 199664.19
**********
CO
en
-------
Table 3-4.
US EPA REGION V
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE
OJ
i
en
at
PROCESS DESCRIPTION
*************
COAL STORAGE: LOADING ONTO PILE
COAL STORAGE: LOADING OUT (OUTGOING)
COAL STORAGE: WIND EROSION
COAL STORAGE (TOTAL)
COKE MANUF: COAL STORAGE
COAL CHARGING
COKING (DOOR LEAKING)
COKE QUENCHING
COKE HANDLING
COKE PUSHING
SHIP/RAILROAD IRON ORE UNLOAD
IRON ORE STORAGE (TOTAL)
IRON ORE HANDLING & TRANSFER
LIMESTONE HANQLING & TRANSFER
BLAST FURNACE DUST HANDLING
SINTER OPERATION
SLAG HANDLING
CASTING HOUSE
STEEL PRODUCTION: BASIC OXYGEN FURNACE
STEEL PRODUCTION: ELECTRIC ARC FURNACE
SCARFING
SWEATING FURNACE
REVERBERATORY FURNACE
CRUCIBLE FURNACE
INDUCTION FURNACE
CHIP DRYER (ROTARY)
SEC ALUMINUM PROD:CHLORINATION - FLUXING
SECONDARY ALUMINUM: SCRAP CRUSHER
SEC LEAD SMELTING: SWETAING FURNACE
SEC LEAD SMELTING: REVERBERATORY FURNACE
SEC LEAD SMELTING. BLAST/CUPOLA FURNACE
SBC LEAD SMELTING: POT (KETTLE) FURNACE
SEC ZINC SMELT: REVERBERATORY
SEC ZINC SMELT: KETTLE SWEAT FURNACE
COKE MANUF:
COKE MANUF:
COKE MANUF:
COKE MANUF:
COKE MANUF:
IRON PROD:
IRON PROD:
IRON PROD:
IRON PROD:
IRON PROD:
IRON PROD:
IRON PROD:
IRON PROD.
STEEL PRODUCTION:
SEC ALUMINUM PROD:
SEC ALUMINUM PROD:
SEC ALUMINUM PROD:
SEC ALUMINUM PROD:
SEC ALUMINUM PROD:
ANNUAL
PROCESS
RATE
(TONS/YR)
***
7933734
831O881
5340649
44779110
2788709
6158826
7460047
90905O9
124659OS
6158826
46OOOO
3063362
1M916O5
973114
1149O172
3802498
2520071
10622442
27563099
4401381
845BO40
43O164
72OO52
862567
3363
198489
159401
82576
16260
122675
71921
176538
1100
1498
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
277.68 -
290.88 -
34.71 -
6492.97 -
404.36 -
2617.50 -
1492.01 -
909.05 -
143.36 -
1077.79 -
4.6O -
306.34 -
11191.61 -
97.31 -
1723.53 -
2414.59 -
2545.27 -
2124.49 -
1929.42 -
396.12 -
46.52 -
154.86 -
79.21 -
38.82 -
O.15 -
71.46 -
3985. O2 -
2O. 64 -
13. O1 -
171.75 -
431.53 -
3.53 -
O.OO -
0.42 -
1586.75
1662. 18
667.58
26867.47
1673.23
3O794.13
3357.02
27271.53
810.28
3O79.41
6.9O
551.41
11191 .61
97.31
1723.53
7034.62
2646.07
2O873. 1O
16537.86
66O2 . 07
46.52
154.86
79.21
38.82
0. 15
71.46
3985.02
20.64
28.45
963. OO
431.53
3.53
O.72
0.42
277.68
332.44
186.92
6213.93
488.66
2284.65
1808.76
886.55
489.64
1254.53
5.75
428.87
11191.61
97.31
1723.53
7O34.62
1779.84
2124.49
6752.96
3191.OO
39.74
154.86
79.21
38.82
0.15
68.92
3985.O2
20.64
20.73
567.37
431.53
3.53
0.36
O.42
-------
Table 3-4
US EPA REGION V
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE
(CONTINUED)
co
PROCESS DESCRIPTION
******
SEC ZINC SMELT
SEC ZINC SMELT
SEC ZINC SMELT
SEC ZINC SMELT
SEC ZINC SMELT
ROTARY SWEAT FURNACE
MUFFLE SWEAT FURNACE
CRUCIBLE FURNACE
KETTLE MELTING FURNACE
REVERBERATE MELT FURNACE
SEC ZINC SMELT:INDUCTION MELTING FURNACE
IRON/STEEL FOUNDRY: CUPOLA FURNACE
IRON/STEEL FOUNDRY
IRON/STEEL FOUNDRY
IRON/STEEL FOUNDRY
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY:
CRUCIBLE FURA CE
ELECTRIC ARC FURNACE
INDUCTION FURNACE
CASTING SHAKEOUT
POURING AND COOLING
SAND HANDLING
IRON/STEEL FOUNDRY:FOUNDRY CAST CLEANING
IRON/STEEL FOUNDRY: MOLD MAKING
FOUNDRY: SHOT BLAST GRINDER / FINISHING
STEEL FOUNDRY: CORE MAKING
IRON/STEEL FOUNDRY: BALL MILL
IRON/STEEL FOUNDRY
IRON/STEEL FOUNDRY
IRON/STEEL FOUNDRY
IRON/STEEL FOUNDRY
IRON/STEEL FOUNDRY
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY.
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY:
MOLTEN IRON TRANSFER
SOAKING PITS
STRIP MILLS
PICKLING TANKS
PLATING
STEEL SHREDDER
AUTO SHREDDER
METAL SEPARATORS
GRAVITY SEPARATORS
OESULF STATION-STEEL
GRAIN ELEVATOR:
GRAIN CLEANING
GRAIN DRYING
GRAIN TERMINAL:
GRAIN TERMINAL:
GRAIN HANDLING (TOTAL)
RECEIVING
LOADING
GRAIN TERMINAL: TUNNEL BELT
ANNUAL
PROCESS
RATE
(TONS/YR)
*
48270-
4914
12620
177727
168OO
372
1326353
184889
11O2872
420299
18O7746
2759320
11545282
1460O70
4382102
11172369
99947
158410
318OO88
9924385
7990455
992421
529206
32975
1209652
46800
125256
37OOOO
123O94
3407687
1129823
22882133
20050774
774300
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
»*»****»
13.52 -
1.33 -
0.03 -
O.44 -
O.O4 -
O.OO -
66.32 -
9.24 -
579.O1 -
42O.3O -
1084.65 -
137.97 -
1731.79 -
116.81 -
153.37 -
55.86 -
17.49 -
336.62 -
302 . 1 1 -
0.00 -
0.00 -
O.OO -
2.65 -
O. 16 -
6.O5 -
35. 10 -
93.94 -
0.00 -
504.69 -
511. 15 -
62. 14 -
1144.11 -
6516.50 -
54.20 -
30.41
3.93
O.O3
O.44
O.O4
O.OO
1326.35
55.47
1919. OO
42O.30
11569.57
5698. OO
1731.79
584. OS
153.37
55.86
17.49
336.62
302 . 1 1
O.OO
O.OO
O.OO
2.65
O. 16
6.05
35. 10
93.94
O.OO
5O4 . 69
511.15
62. 14
1144. 11
6516.50
64.20
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
*
21.96
2.63
O.03
O.44
O.O4
O.OO
533.45
3O.O8
1O67.42
375.47
2580.37
3634.83
1376.63
275.41
9O.86
55.76
17.49
336.62
3O2.11
O.OO
O.OO
O.OO
2.65
O. 16
6.05
35. 1O
93.94
O.OO
5O4.69
511.15
62.
1144.
14
11
6516.SO
54.20
-------
Table 3-4
US EPA REGION V
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BV PROCESS TYPE
(CONTINUED)
0\
O
PROCESS DESCRIPTION
***»«**
GRAIN TERMINAL: HEADHOUSE
GRAIN TERMINAL: TRIPPER
TERMINAL GRAIN ELEVATOR
GRAIN ELEVATOR: WHEAT MILL
GRAIN PROCESS
GRAIN PROCESS
GRAIN PROCESS
GRAIN PROCESS
GRAIN PROCESS
GRAIN PROCESS
CEMENT MANUF:
CEMENT MANUF:
CEMENT MANUF:
CEMENT MANUF:
CEMENT MANUF:
CEMENT MANUF:
CORN MILLING
RECEIVING
DRV ING
HANDLING
CLEANING
BULK LOADING
TOTAL
RAW MATERIAL UNLOADING
CRUSHING
TRANSFER & CONVEYING
RAW GRINDING
UNLOAD- OUTFALL TOSTORAGE
CEMENT MANUFACTURE: KILN
LIME MANUF: TOTAL
LIME MANUF: PRIMARY CRUSHING
LIME MANUF: ROTARY KILN
CONCRETE BATCH: TOTAL
TRANSFER OF SAND
CEMENT UNLOAD TO SILOS
HOPPER LOAD OF AGGREGATE
MIXER LOAD OF AGGREGATE
CONCRETE BATCH:LOAD OF TRANSIT MIX TRUCK
CONCRETE BATCH: LOAD OF DRY BATCH TRUCK
ASPHALT CONCRETE: TOTAL
ASPHALT CONCRETE: BATCHING PROCESS
ASPHALT CONCRETE: AGGREGATE STORAGE
BRICK MANUFACTURING: TOTAL
STONE QUARRY: HANDLING
STONE QUARRY. PRIMARY CRUSHING
STONE QUARRY: SECONDARY CRUSH & SCREEN
CONCRETE BATCH:
CONCRETE BATCH:
CONCRETE BATCH:
CONCRETE BATCH.
ANNUAL
PROCESS
RATE
(TONS/YR)
15374390
67O4767
13739849
22O2411
1259O70
7454122
4698237
37216844
63291 19
29B4O77
174000
60OOO
650OOO
3806344
396136
861380
6OOOOO
5262262
1285195
6576134
9637594
16O1315
17940954
2647928
2149848
1675790
325668
13750O79
3778160
7757759
1816955
21050373
32595207
25104275
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
1153.08 - 1153.08
335.24 - 335.24
14907.74 - 14907.74
77O8.44 - 77O8.44
755.44 - 755.44
372.71 - 372.71
117.46 - 117.46
93O4.21 - 93O4.21
1898.74 - 1898.74
746.02 - 746.02
983. 1O - 1644. 3O
0.90 - 12.OO
13O.OO - 195. OO
38O.63 - 761.27
19.81 - 19.81
2153.45 - 43O6.9O
225O.OO - 2250.00
8261.75 - 8367. OO
321 .30 - 321.3O
2630.45 - 2630.45
1782.95 - 1782.95
32. O3 - 32. O3
2152.91 - 2152.91
26.48 - 26.48
43.OO - 43.00
16.76 - 16.76
6.51 - 6.51
4262.52 - 4262.52
547.83 - 547.83
128O.O3 - 128O.03
263.46 - 263.46
1578.78 - 1578.78
8148.80 - 8148. BO
18828.21 - 18828.21
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
1153.O8
335.24
13769.52
77O8.44
755.44
367.75
117.46
93O3 . 02
1898.74
746. O2
1261. SO
6.45
162. 5O
570.95
19.81
3230. 17
2250.00
8314.37
172.12
2630.45
1782.95
32. 03
2152.91
26.48
43.0O
16.76
6.51
4262.52
547.83
128O.03
263.46
1484.38
8148.80
1B452.8O
-------
Table 3-4
US EPA REGION V
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORV
TOTAL PROCESS FUGITIVE EMISSIONS BV PROCESS TYPE
(CONTINUED)
CO
PROCESS DESCRIPTION
*«»*«
STONE QUARRY: STORAGE
ROCK QUARRY: ORYER
SECONDARY COPPER SMELTING
SECONDARY COPPER SMELTING
SECONDARY COPPER SMELTING
SECONDARY COPPER SMELTING
SECONDARY COPPER SMELTING
RECLIAMEER
WIRE CRUSHER
REV. FUNACE
EL. IND. FURN
ROTARY FURN.
CRUCIBLE FURN
CASTING
SECONDARY COPPER:
SECONDARY COPPER:
MINING: PRIMARY CRUSHING
MINING: SECONDARY CRUSHING - SCREENING
MINING: HANDLING
MINING: ORE DRYER
MINING: ORE CONCENTRATOR
MINING: UNDERGROUND VENTS
MINING. STOCKPILE
ASPHALT ROOFING: TOTAL
PRIMARY ALUMINUM: MAERIAL HANDLING
PRIMARY ALUMINUM:
PRIMARY ALUMINUM:
CHEMICAL MANUFAC:
CHEMICAL MANUFAC:
CHEMICAL MANUFAC:
CHEMICAL MANUFAC:
CHEMICAL MANUFAC:
CHEMICAL MANUFAC:
CHEMICAL MANUFAC:
CHEMICAL MANUFAC:
CHEMICAL MANUFAC:
CHEMICAL MANUFAC:
CHEMICAL MANUFAC:
CHEMICAL MANUFAC:
CHEMICAL MANUFAC:
ANODE BAKING FURNACE
PREBAKEO REDUC. CELL
MIXER DRY
MIXER WET
DRYER
HANDLING - STORAGE
REACTORS
MILLS
CALCINERS
ABSORBERS
FLAKERS
GENERAL VENTING
VERMICULITE EXPANDER
MONOKOTE EXPANDER
SULFURIC ACID
CHEMICAL MANUFAC: AMMONIUM NITRATE NEUT.
ANNUAL
PROCESS
RATE
(TONS/YR)
**
114S263B
371BOO
9445
294435
58729
15415
62570
14O160
37440
71763300
61B2568
96853387
3309753
38672436
146429
5653222
1685577
1665269
19O5OO
241460
611288
157076
1862065
41352832
712162
81530
62976
4989
51108
7498
6681
4100
106408
807245
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/VR)
1889.69 - 1889.69
482.95 - 482.95
12.51 - 37.02
7.36 - 20.61
44.05 - 215.83
2.47 - 4.93
O.41 - 0.83
963. 6O - 963. 6O
9.36 - 9.36
717.63 - 717.63
494.61 - 494.61
96B5.34 - 9685.34
264.78 - 264.78
4834.05 - 4834.05
O.OO - O.OO
152.64 - 152.64
252.84 - 252.84
8326.34 - 8326.34
285.75 - 285.75
965.84 - 965.84
12.23 - 12.23
1.57 - 1.57
186.21 - 186.21
31O1.46 - 31O1.46
O.OO - O.OO
6.52 - 6.52
7.12 - 7.12
0.00 0.00
4.O9 - 4.09
O.OO - O.OO
O.75 - 0.75
O.46 - 0.46
O.OO - 0.00
O.OO - O.OO
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/VR)
1889.69
482.95
24.89
7.64
130.08
3.78
O.62
963. 6O
9.36
388.32
494.61
7107.90
264.78
4665.89
O.OO
14B.30
252.84
8326.34
285.75
965.84
12.23
1.57
186.21
3101.46
O.OO
6.52
7. 12
O.OO
4.O9
O.OO
0.75
O.46
O.OO
0.00
-------
Table 3-4
US EPA REGION V
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE
(CONTINUED)
00
CTi
nT
PROCESS DESCRIPTION
*»*
CHEMICAL MANUFAC: AN PRILL COOLER
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
GLASS MANUFAC:
GLASS MANUFAC:
GLASS MANUFAC:
GLASS MANUFAC:
GLASS MANUFAC:
GLASS MANUFAC:
GLASS MANUFAC:
GVPSUM MANUFAC
GYPSUM MANUFAC
GYPSUM MANUFAC
GYPSUM MANUFAC
GYPSUM MANUFAC
PELITE EPANDER
CLOROX; CHLORINATION
CLOROX; PACKING
CLOROX; CONVEYORS
OLEUM: SLFONATION
PHOSPHORIC ACID PLANT
SOAP MFG. MACHINES
SOAP PAD; KETTLES
DETERGENT MANUFAC.
CYANAMID KILN
NA-NH4 SALT PLANT
ALUMINUM CHLORIDE PROD
GLASS MELT FURNACE
ANNEALING FURNACE
HAMMER MILL
HANDLING & STORAGE
BATCH PLANT
HANDLING
COOLER
HANDLING
DRYER
KETTLES
MILLS
SAWS
PERLITE VENT FURNACE
GYPSUM MANUFAC
GYPSUM MANUFACTURING: MIXERS
CERAMIC CLAY: GRINDING
CERAMIC CLAY. STORAGE
REFINERY: SULFUR RECOVERY PLANT
REFINERY: FCL REGENERATION
PAPER BOX MANUFAC: HOGGERS
PAPER BOX MANUFAC: CUTTERS
PAPER BOX MANUFAC: METAL CONVEYOR
ANNUAL
PROCESS
RATE
(TONS/YR)
*
386566
418440
97760
5OOOO
375
181242
175463
37274
18861
167840
14112
21300
3675
749333
51438
112557
269460
115186
461513
9OOO
503S51
222850
178400
232244
1438
608
55255
13O433
125393
11186
218151
9742O4
1673679
6914
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
**»
o.oo - o.oo
47.28 - 47.28
O.OO - O.OO
O.25 - O.25
O.04 - O.04
14. SO - 14. SO
O.OO - O.OO
13.05 - 13.05
6.6O - 6.6O
377.64 - 377.64
52.92 - 52.92
33.65 - 33.65
0.00 - 0.00
26.23 - 26.23
1.8O - 1.80
84.42 - 84.42
20.21 - 20.21
50.11 - 50.11
36.92 - 36.92
0.04 - 0.04
75.53 - 75.53
5.57 - 5.57
4.46 - 4.46
11.61 - 11.61
0.07 - 0.07
0.07 - 0.07
1.93 - 1.93
247.82 - 247.82
1O6.58 - 106.58
O.OO - O.OO
O.OO - O.OO
17O.49 - 170.49
292.89 292.89
O.03 - 0.03
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/VR)
*
O.OO
47.28
O.OO
O.25
0.04
14. SO
O.OO
13.05
6.6O
377.64
52.92
33.65
O.OO
26.23
1.80
84.42
2O.21
5O. 11
36.92
O.O4
75.53
5.57
4.46
11 .61
0.07
O.O7
1 .93
69. 14
26.65
O.OO
O.OO
17O.49
292.89
O.O3
-------
Table 3-4
US EPA REGION V
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BV PROCESS TYPE
(CONTINUED)
co
i
RUBBER MANUFAC:
RUBBER MANUFAC:
RUBBER MANUFAC:
RUBBER MANUFAC:
RUBBER MANUFAC:
RUBBER MANUFAC:
PROCESS DESCRIPTION
ft*****************************
PAPER BOX MANUFAC: CORRUGATOR
PAPER BOX MANUFAC: GLUER
RUBBER MANUFAC: TRIMMING
MIXING
TIRE BUFFERS
HANDLING
MILLS
FARRAL & CALANDER
GRINDING
LEATHER MANUFACTURING: GRINDING
LEATHER MANUFACTURING:BUFF ING
LEATHER MANUFACTURING:SHAVING
LEATHER MANUFACTURING:DRY BOOTH
LEATHER MANUFACTURING:WET BPOTH
PAINT MANUFACTURING: SULFONATION
PAINT MANUFACTURING
PAINT MANUFACTURING
PAINT MANUFACTURING
PAINT MANUFACTURING
PAINT MANUFACTURING
PAINT MANUFACTURING
PAINT MANUFACTURING
CAN MANUFACTURING: SIDE SEAM;
CAN MANUFACTURING: SIDE SEAM;
CAN MANUFACTURING:
FLOOR TILE MANUFAC:
FLOOR TILE MANUFAC:
FLOOR TILE MANUFAC:
FLOOR TILE MANUFAC:
INK MANUFACTURING:
TONER MANUFACTURING
SPONGE (TAPE) MFC:
SPONGE (TAPE) MFC:
SPONGE (TAPE) MFG:
PARA CRESOL NEUT.
PACKAGING
RESIN PLANT
BATCH MILL
MIXERS
PIGMENT DISPERSION
PASTE MIXING
SOLDER BTH
WIPERS
SIDE SEAM; NOZZLES
PVC HANDLING
MIXING
CRUSHER
ASBESTOS HANDLING
TOTAL
TOTAL
PRESSES
MILLS
GRINDIING
ANNUAL
PROCESS
RATE
(TONS/VR)
«**
745B4
23416
20B69
47351
20456
343
29770
384
30636
215
4320
4320
108OO
10800
4576
149836
3744
3259
143382
169298
64211
2269SO
2755
29283
266
64B77
108O56
16468
1987
21400
50
3216
37O56
1368
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
***********
1.86 - 1.86
O.OO - O.OO
0. 10 - O. 10
0.47 - 0.47
0.10 - 0. 10
0.04 - 0.04
0.74 - O.74
O.OO - O.OO
O.77 - O.77
0.01 - O.O1
0. 11 - 0. 11
0. 11 - O. 11
0. 11 - O. 1 1
O.O5 - O.O5
0.46 - O.46
149.84 - 149.84
3.74 - 3.74
3.26 - 3.26
143.38 - 143.38
169.30 - 169.30
64.21 - 64.21
226.95 - 226.95
0.01 - O.O1
0. 15 - O. 15
O.OO - O.OO
4.87 - 4.87
8. 1O - 8. 10
12.35 - 12.35
0. 15 - O. 15
21.40 - 21.40
O.OO - O.OO
O.OO - O.OO
O.OO - O.OO
O.OO - O.OO
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/VR)
**
1.86
O.OO
0.10
O.47
0.1O
0.04
O.74
O.OO
O.77
0.01
O. 11
O.11
0.11
0.05
0.46
149.84
3.74
3.26
143.38
169.30
64.21
226.95
O.O1
O. 15
O.OO
4.87
B. 1O
12.35
O. 15
21.40
O.OO
O.OO
O.OO
O.OO
-------
Table 3-4
US EPA REGION V
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE
(CONTINUED)
PROCESS DESCRIPTION
*****
SPONGE (TAPE) MFC: FINISHING
GENERAL WOOD WORKING
CARBON BLACK
PAINT SPRAY BOOTHS
BREWERY: BREWING KETTLES
SEASONING STANDS
WIRE STRIPPERS
CONTACT POT H
QUENCH POT
RECIRCULATING FURNACE
FERTILIZER DRYER
ANNUAL
PROCESS
RATE
(TONS/YR)
374
4474S9
148796
3170399
325454
36OO
1157
478747
4397O8
935 1O
143641
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
O.OO - O.OO
3O6.51 - 306.51
14.88 - 14.88
15.85 - 15.85
O.OO - O.OO
O.OO - O.OO
O.OO - O.OO
117.29 - 117.29
107.73 - 107.73
246. 4O 246. 4O
14.36 - 14.36
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
O.OO
3O6.51
14.88
15.85
O.OO
O.OO
O.OO
117.29
107.73
246. 4O
14.36
CO
-------
Table 3-5
US EPA REGION V
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BV SIC CODE
co
sic
CODE
»*»
130
72O
1O1O
121O
1290
142O
1440
1450
1460
147O
149O
154O
179O
2O3O
2O4O
2O5O
2O6O
2O70
2080
2090
2110
214O
2290
232O
23BO
24OO
2420
243O
244O
2460
2490
2 BOO
2510
2590
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/VR)
*«******»
124.85 -
44.36 -
16O06.49 -
62.91 -
157.85 -
12224.39 -
9317.59 -
344.83 -
482.95 -
14.85 -
4.13 -
3.70 -
O.OO -
137.83 -
1592O.39 -
161.68 -
256. OS -
229.46 -
1514.60 -
198.75 -
319.03 -
5.43 -
1.91 -
8.O8 -
O.38 -
205.27 -
2.O7 -
21.72 -
0.67 -
5.47 -
37.49 -
O.B2 -
4.05 -
1.11 -
124.85
99.23
16OO6.49
26O.34
653.18
1223O.71
9317.59
344.83
482.95
14.85
4.13
3.70
0.00
137.83
16324.81
161.68
256. OS
229.46
1518.99
198.75
3155.25
5.43
1.91
8.O8
0.38
2O5.27
2.07
21.72
O.67
5.47
37.49
O.52
10.31
1.11
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/VR)
*»***
. 124.85
48.58
12927.24
78. 10
133.25
12227.55
9093.87
86.21
482.95
14.85
4. 13
3.7O
O.OO
137.83
15951.50
160.SO
256.05
229.46
1514.93
198.75
367.SO
5.43
1.91
8.08
0.38
2O5.27
2.07
21.72
0.67
5.47
37.49
0.52
4.53
1.11
-------
Table 3-5.
US EPA REGION V
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE
(CONTINUED)
SIC
CODE
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
*»****
2620
2630
2640
2650
2660
2740
2750
2810
28 2O
2830
284O
285O
289O
29 1O
295O
2980
299O
3O1O
3030
3O4O
3O60
3070
31 1O
312O
3150
32 1O
3220
323O
324O
325O
326O
3270
3280
3290
2.93 -
19.66 -
125. 18 -
112.61 -
10.96 -
6.17 -
163.05 -
3972.38 -
81. SO -
12.67 -
487.70 -
574.85 -
567.09 -
O.OO -
6380.18 -
1.15 -
2.63 -
O.77 -
O.33 -
1.O4 -
2.52 -
3.44 -
O.O1 -
810. OO -
286.61 -
94.55 -
45.15 -
1O.01 -
4397.37 -
36.11 -
21.69 -
7516.23 -
1446.90 -
6290.01 -
12. 10
81.36
138.21
126.13
10.96
6.17
168.42
4005.91
92. 12
12.67
549.36
574.85
6 1 1 . 94
O.OO
6389.51
1.15
2.63
0.77
O.33
1.04
9.89
12.84
0.01
8055. OO
286.61
94.55
48.60
10.01
6224.12
46.89
21.69
7732.12
1446.90
6533.34
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
****
3.63
24.41
123.95
113.65
10.96
6.17
163.46
3971.34
82.32
12.67
492.44
574.85
554.74
O.OO
6384.05
1.15
2.63
O.77
O.33
1.04
3.O9
1.OO
O.O1
9O9.OO
286.61
94.55
22.70
1O.O1
5267.42
40.59
21.69
7608.93
1446.90
5896.18
-------
Table 3-5.
US EPA REGION V
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE
(CONTINUED)
00
o
SIC
CODE
*
331O
332O
3330
334O
3350
3360
3390
34OO
3410
3420
3440
345O
346O
347O
349O
351O
352O
3530
3540
355O
3560
3570
3590
3600
3620
3630
3640
3660
3670
3690
3700
3710
3720
3740
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/VR)
********»
29427.66 -
6O51.37 -
10556.17 -
1914. O3 -
82.49 -
498.46 -
627.32 -
1.31 -
O.39 -
0.03 -
102.56
4.11 -
27.07 -
21.39 -
5O2.14 -
21.41 -
23. O7 -
11.57 -
2.35 -
O.O3 -
107.19 -
2O. 80 -
38. O1 -
1.54 -
16.05 -
4.25 -
O.23 -
7.55 -
8. 19 -
34.62 -
O.OB -
327.81 -
935.01 -
2.57 -
126830.05
19811.58
1O623.25
3465.98
82.49
744.64
674.24
1.31
O.39
0.03
119.57
34.74
94.38
74.63
514.80
59.00
77.36
40.16
29.32
O.03
4OS . 24
20.80
38.01
1.54
20.38
4.25
O.23
20.62
8.19
34.62
O.OB
1598.50
1735.01
5.83
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YH)
*****
42726.91
9197.14
10590.41
2635.21
82.49
605.32
653.4O
1 .31
O.39
0.03
111.78
9.39
29.33
30.27
506.94
27.67
33. 11
22.06
14.37
O.O3
171.54
2O. SO
38.01
1.54
16.39
4.25
O.23
11.04
B. 19
34.62
O.O8
561.38
1335.01
3.77
-------
Table 3-5
US EPA REGION V
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE
(CONTINUED)
Co
SIC
CODE
3770
379O
3810
3840
3860
39OO
394O
3990
4220
446O
4740
4780
4910
4950
4960
S030
5O40
SOSO
5080
5090
5130
5150
5160
5290
5330
5420
5980
5990
6420
7390
8060
8090
8220
9100
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
****»*
134.10 -
O.O1 -
O.10 -
32.64 -
O.OO -
2.3O -
3.85 -
71.47 -
18209.94 -
1693.55 -
O.OO -
113. 3O -
6671. 1O -
19.80 -
11.54 -
5421.81
2.6O -
346.93 -
O.O5 -
243.50 -
O.OO -
8925.13 -
5.27 -
9O.52 -
O.OO -
144.14 -
27. 3O -
0.01 -
7.37 -
O.56 -
3.30 -
5.61 -
7.44 -
0.73 -
134.10
O.01
0.10
32.64
O.OO
2.30
3.85
693.06
18224.64
2122.96
0.00
343.34
26112.22
19.80
47.73
5489.70
2.6O
4OS . 6 1
O.05
575.98
0.00
8925.13
5.27
90.52
O.OO
1235.52
105.10
O.01
63.15
2.34
13.67
23.21
30.79
3.00
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
*****»
134. 10
O.O1
0. 10
32.64
O.OO
2.3O
3.85
135.53
18206.06
1874.35
0.00
131.OO
6399.35
19.80
9.06
5455.76
2.6O
351.45
O.O5
482.75
O.OO
7786.91
5.27
90.52
O.OO
5O4.50
33.28
O.O1
25.79
1
4
12
1O
6.96
9.24
0.90
-------
Table 3-5
US EPA REGION V
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE
(CONTINUED)
POTENTIAL TYPICAL
PROCESS PROCESS
FUGITIVE FUGITIVE
SIC EMISSIONS EMISSIONS
CODE (TONS/VR) (TONS/VR)
* »»»»»»»»*»»»*»
999O O.BO - O.BO O.80
-------
Emissions Percent of
SIC Code/Industry (tons/year) Region Total
2. 4220 Warehousing (i.e., grain 18,206 9.7
elevators, etc.)
3. 2040 Grain Mill Products 15,951 8.0
4. 1010 Iron Ore Mining 12,927 6.5
5. 1420 Crushed and Broken Stone 12,228 6.2
These "top five" SIC codes account for a total of 91,039 tons of process
fugitive emissions (or 45.6* of the total) for the region studied.
Thus, it is apparent that a limited number of process and industrial
categories contribute a very large percentage (nearly one-half) of all process
fugitive emissions in the major non-attainment areas of Region V. In theory,
if these major categories of process fugitive emissions could be substantially
controlled, the total overall emissions could be drastically reduced.
It should be noted here that Tables 3-2 and 3-3 do not include the results
of the previously discussed Minnesota sand and gravel operations study. This
separate, special study estimated a total of 2114 tons per year typical
process fugitive emissions from sand and gravel operations in the
non-attainment areas of Minnesota (primarily Washington County) studied in
this report. See Section 3.5 for additional details.
3.2 ILLINOIS
As stated earlier, Illinois (i.e., Cook County) is the largest process
fugitive emissions contributor amongst the Region V states (and counties)
studied for this report. Summary sheets for the State of Illinois are
presented in Appendix B. Detailed source by source process fugitive emissions
are not included in this document but are available as a separate report. The
process of secondary crushing and screening in the stone quarry industry was
the largest contributor (14.4 percent) to the overall state (and county)
process fugitive emission total. The following are the five processes with
the greatest process fugitive emissions in the State of Illinois:
3-8
-------
EMISSIONS PERCENT OF
PROCESS (Tons/Year) STATE TOTAL
Stone quarry: Secondary crush & screen 10,835 14.4
Iron production: Iron ore handling and
transfer 6,672 8.9
Stone quarry: Primary crushing 5,999 8.0
Lime manufacturing: Total 5,464 7.2
Grain process: Grain handling 5,151 6.8
34,121 45.3
The top five process categories contribute about 45.3 percent of the
total process fugitive emissions in the state. Two of the top five are part
of the stone quarry industry. Together, these two categories account for
16,834 or 22.3 percent of the state total typical process fugitive emissions.
In terms of SIC code summaries, the SIC code with the greatest total of
process fugitive emissions is 3310, Blast Furnace and Basic Steel Products,
with. 12,940 tons (17.2% of the state total). The remaining five of the top
six SIC codes are noted below:
SIC CODE/ INDUSTRY
2.
3.
4.
5.
6.
1420
2040
4220
1440
5030
Crushed and Broken Stone
Grain Mill Products
Public Warehousing
Sand and Gravel
Lumber & Construction
EMISSIONS
(tons/year)
9567
8091
5882
5564
5456
PERCENT OF
STATE TOTAL
12.7
10.7
7.8
7.4
7.2
The top six SIC codes combine to total 47,500 tons per year of typical
process fugitive emissions. This is 63.0% of the total typical process
fugitive emissions in the State of Illinois (i.e., Cook County only).
3.3 INDIANA
The three counties in Indiana included in this report are Marion, Porter,
and Vigo counties. Since Lake County contains heavy industry, it also con-
tributes significantly to the overall problem. However, this county was part
of another study, and is not included. Thus, Indiana's contribution to the
overall regional process fugitive emission totals in this report are somewhat
3-9
-------
EMISSIONS PERCENT OF
PROCESS (tons/year) STATE TOTAL
Stone quarry: Secondary crush and screen 4,711 15.9
Iron/steel foundry: Pouring and cooling 2,885 9.7
Iron production: Iron ore handling and
transfer 2,778 9.4
Cement manufacturing: Kiln 2,250 7.6
Steel production: Electric arc furnace 2,145 7.2
14,769 49.8
In sum, these five largest processes account for almost 50 percent
(nearly half) of the process fugitive emissions within the county. The top
five include three processes that pertain primarily to iron and steel
production and account for 26.3 percent of the total countywide process
fugitive emissions. The summary results for the State of Michigan are
presented in Appendix D.
When evaluating the fugitive process emission totals by SIC code, it is
noted that the top three SIC codes are:
EMISSIONS PERCENT OF
SIC CODE/INDUSTRY (tons/year) STATE TOTAL
1. 3310 Blast Furnace and Basic Steel 12,743 43.0
Products
2. 3240 Cement 4,634 15.8
3. 3290 Misc. Non-metallic Mineral 4,593 15.5
Products
These top three SIC codes total 21,970 tons of process fugitive emissions,
which equals 74.1% of the total for the area of the State of Michigan
addressed in this study.
3.5 MINNESOTA
Minnesota ranks third (just ahead of Michigan) in the order of relative
contribution to the regional process fugitive emissions total. However,
Minnesota's totals do not include any sand and gravel sources since these are
not currently included by permit in the Minnesota industrial point source
inventory. PES has recently completed a project with the Minnesota Pollution
3-11
-------
Control Agency addressing this deficiency. This effort 1s the subject, of a
separate report issued previously. The results of this special study and
their impact on the state and region totals are discussed at the end of this
section.
The five processes that are the largest contributors of process fugitive
emissions in the major non-attainment areas of the State of Minnesota are:
PROCESS
Mining: Handling
Mining: Ore concentractor
Grain terminal: Loading
Terminal grain elevator
Grain process: Wheat mill
EMISSIONS
(tons/year)
7,055
4,666
4,477
3,622
2,743
22,564
PERCENT OF
STATE TOTAL
20.9
13.8
13.3
10.7
8.1
66.8
As is evident, two of the five largest process categories are related to
the ore mining industry and account for 34.7 percent of the major
non-attainment area total process fugitive emissions for the State of
Minnesota. The other three processes in the first five are related to the
grain handling and processing industries. The top five processes in total
account for 66.8 percent of the total state process fugitive emissions. The
summary for the State of Minnesota 1s presented in Appendix E.
Review of the total process fugitive emissions by SIC Code yields the
following table of the four SIC Codes with the greatest emissions:
EMISSIONS PERCENT OF
SIC CODE/INDUSTRY (tons/year) STATE TOTAL
1. 1010 Iron ore mining 12,927 38.3
2. 4220 Public warehousing 12,324 36.5
3. 2040 Grain mill products 3,600 10.7
4. 1440 Sand and gravel 1,505 4.6
When combined, these four SIC Codes total 30,356 tons of process fugitive
emissions per year, or 89.9% of the State of Minnesota total.
3-12
-------
If the results of the PES/MPCA study of sand and gravel operations typical
process fugitive emissions were included in these totals, changes would occur
in the county totals and in the rankings of the processes and SIC codes with
the greatest process fugitive emissions. See the following tables for details:
TYPICAL PROCESS FUGITIVE EMISSIONS (tons/year)
COUNTY
Dakota
Hennepin
Ramsey
Washington
St. Louis
Total:
Minnesota Major Non-Attainment Areas
In terms of processes, if the sand and gravel Industry operations were
grouped with stone quarry operations (as was done in other states), the
revised ranking would be as follows:
FROM TABLE 3-2
708
6,623
5,963
3,435
17,035
33,765
SAND AND GRAVEL
OPERATIONS
__
10
117
1,987
2,114
TOTAL
708
6,633
6,080
5,422
17,035
35,879
PROCESS
Mining: Handling
Mining: Ore concentrator
Grain terminal: Loading
Terminal grain elevator
Stone quarry: Secondary crush and screen
EMISSIONS
(tons/year)
7,055
4,666
4,477
3,622
2,952
22,772
PERCENT
STATE TOTAL
19.7
13.0
12.5
10.1
8.2
63.5
In a ranking by SIC code, the sand and gravel code moves up one notch:
EMISSIONS PERCENT OF
SIC CODE/INDUSTRY (tons/year) STATE TOTAL
12,927 36.0
12,324 34.3
3,619 10.1
3,600 10.0
32,470 90.5
3-13
1.
2.
3.
4.
1010
4220
1440
2040
Iron Ore Mining
Public Warehousing
Sand and Gravel
Grain Mill Products
-------
3.6 OHIO
The State of Ohio ranks as the second largest state contributor to the
overall process fugitive emission total in Region V non-attainment areas. The
non-attainment areas of Ohio studied here, as a whole, contribute
approximately 19.2 percent of the regional total process fugitive emissions.
The five largest processes (in terms of process fugitive emissions) in the
State of Ohio are listed below:
EMISSIONS PERCENT OF
PROCESS (tons/year) STATE TOTAL
Primary aluminum: Material handling 8,326 21.7
Terminal grain elevator 7,561 19.7
Lime manufacturing: Total 2,413 6.3
Coal storage: Total 2,311 6.0
Iron production: Iron ore handling
and transfer 1»741 4.5
22,352 58.3
The top five processes contribute over half (58.3 percent) of the total
process fugitive emissions In the non-attainment counties of the state. The
largest of these is the primary aluminum: material handling category,
accounting for 21.7 percent of the total. A summary of results for the State
of Ohio is presented in Appendix F.
These findings regarding "processes" are reflected in an evaluation of
the major SIC codes contributing to the process fugitive emission total for
the State of Ohio. The five SIC codes with the greatest emissions are:
EMISSIONS PERCENT OF
SIC CODE/INDUSTRY (tons/year) STATE TOTAL
1. 3330 Primary Non-Ferrous Metals(Al) 10,521 27.4
2. 3310 Blast Furnace and Basic 7,791 20.3
Steel Products
3. 5150 Farm Products Raw Materials 7,007 18.8
4. 1420 Crushed Stone 2,420 6.3
5. 3270 Concrete, Gypsum and 2,108 5.5
Plaster Products
In total, these five SIC codes comprise 77.8% (29,847 tons) of the total
process fugitive emissions in the State of Ohio.
3-14
-------
3.7 WISCONSIN
Wisconsin 1s the smallest contributor of all the states to the overall
Industrial process fugitive emissions total in the Region V area, accounting
for only two percent of the total. The five most significant process opera-
tions in the non-attainment areas of the State of Wisconsin (i.e., Milwaukee
County only) are as follows:
EMISSIONS
PROCESS (tons/year)
Iron/steel foundry: Casting shakeout
Terminal grain elevator
Cement manufacturing: Total
Iron/steel foundry: Electric arc furnace
Grain process: Corn milling
1,161
694
442
223
206
2,726
PERCENT OF
STATE TOTAL
28.4
17.4
10.8
5.5
5.1
66.8
These five processes account for 66.8 percent of the total fugitive
process emissions in the area of the State of Wisconsin included in this
study. The largest of these is the Iron/steel foundry: Casting shakeout
category which accounts for over 28.4 percent of the state total. It should
also be noted that the Iron/steel foundry category has two of the five top
spots totalling 1,384 tons, or 33.9* of the Wisconsin total. The grain
industry also occupies two of the top categories in Wisconsin, with a total of
900 tons of process fugitive emissions, equalling 22.0* of Wisconsin's total
(in the areas evaluated). The summary for the State of Wisconsin is presented
in Appendix G.
Examination of the Wisconsin totals by SIC codes yields the following
table of the SIC codes with the greatest emissions:
EMISSIONS PERCENT OF
SIC CODE/INDUSTRY (tons/year) STATE TOTAL
1. 3320 Iron and Steel Foundries 1561 38.2
2. 2080 Beverages 571 14.0
3. 2040 Grain Mill Products 510 12.5
4. 3240 Cement, Hydraulic 442 10.8
Together, these four SIC codes total 3,084 tons of process fugitive
emissions per year, or 75.5* of the total for the areas of the State of
Wisconsin addressed in this report.
3-15
-------
4.0 CONCLUSIONS AND RECOMMENDATIONS
4.1 CONCLUSIONS
This report is the result of a limited scope study of process fugitive
emissions (particulate only) from industrial sources located in the major
non-attainment areas within the six states of EPA, Region V. For the purpose
of this report, an industrial source is defined as a source which has the
potential to emit particulate emissions greater than 25 tons per year. A
major source is classified as a source that has controlled emissions greater
than 50 tons per year.
This study concluded that 199,664 tons of process fugitive emissions were
generated in 1981 by industrial sources located in the major non-attainment
areas in the Region V states. These estimates represent approximately 84
percent of the total point source particulate emissions (238,461 tons) from
facilities located in the same area.
The single process emitting the largest amount of process fugitive
emissions (about 9.2% of the regional total) is the secondary crushing and
screening process at stone quarry facilities. The top ten processes (in
descending order) follow:
TYPICAL PROCESS
FUGITIVE EMISSIONS
PROCESS DESCRIPTION (tons/year)
Stone Quarry: Secondary Crush and Screen 18,453
Terminal Grain Elevator 13,770
Iron Production: Iron Ore Handling & Transfer 11,192
Grain Process: Handling 9,303
Primary Aluminum: Material Handling 8,326
Lime Manufacturing: Total 8,314
Stone Quarry: Primary Crushing 8,149
Grain Process: Wheat Mill 7,708
Mining: Handling 7,108
Iron Production: Sinter Operation 7,035
These ten largest emitting processes account for approximately 50 percent
of the total process fugitive emissions in the region studied. All of the
processes identified in the study area are listed (in descending order of
annual emissions) in Table 4-1.
4-1
-------
Table 4-1.
US EPA REGION V
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BV PROCESS TYPE
CONTRIBUTIONS OF VARIOUS PROCESSES IN DESCENDING ORDER
PROCESS DESCRIPTION
-p.
ro
at
STONE QUARRY: SECONDARY CRUSH ft SCREEN
TERMINAL GRAIN ELEVATOR
IRON PROD. IRON ORE HANDLING & TRANSFER
GRAIN PROCESS- HANDLING
PRIMARY ALUMINUM MAERIAL HANDLING
LIME MANUF: TOTAL
STONE QUARRY. PRIMARY CRUSHING
GRAIN ELEVATOR: WHEAT MILL
MINING HANDLING
IRON PROD: SINTER OPERATION
STEEL PRODUCTION- BASIC OXYGEN FURNACE
GRAIN TERMINAL: LOADING
COAL STORAGE (TOTAL)
MINING ORE CONCENTRATOR
ASPHALT CONCRETE: TOTAL
SEC ALUMINUM PROD'CHLORINATION - FLUXING
IRON/STEEL FOUNDRY: POURING AND COOLING
CEMENT MANUF- UNLOAD- OUTFALL TOSTORAGE
STEEL PRODUCTION: ELECTRIC ARC FURNACE
CHEMICAL MANUFAC: HANDLING - STORAGE
LIME MANUF: ROTARY KILN
IRON/STEEL FOUNDRY: CASTING SHAKEOUT
COKE MANUF- COAL CHARGING
CEMENT MANUFACTURE- KILN
CONCRETE BATCH: CEMENT UNLOAD TO SILOS
IRON PROD: CASTING HOUSE
GRAIN PROCESS: CLEANING
STONE QUARRY: STORAGE
COKE MANUF- COKING (DOOR LEAKING)
CONCRETE BATCH: TOTAL
IRON PROD: SLAG HANDLING
IRON PROD: BLAST FURNACE DUST HANDLING
STONE QUARRY: HANDLING
IRON/STEEL FOUNDRY: SAND HANDLING
ASPHALT CONCRETE: AGGREGATE STORAGE
ANNUAL
PROCESS
RATE
(TONS/YR)
#**»*****#
25104275
13739849
11191605
37216B44
1665269
5262262
32595207
2202411
96853387
38O2498
27563099
2O050774
447791 10
38672436
13750079
159401
2759320
861380
4401381
41352832
6576134
1BO7746
6158826
600000
17940954
10622442
6329119
11452638
7460O47
9637594
252O071
1149O172
21050373
115452B2
7757759
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
18828.21 - 18828.21
149O7.74 - 14907.74
11191.61 - 11191.61
93O4.21 - 93O4.21
8326.34 - 8326.34
8261.75 - 8367. OO
8148.80 - 8148. BO
77O8.44 - 77O8.44
9685.34 - 9685.34
2414.59 - 7O34.62
1929 42 - 16537.86
6516.50 - 65 16. SO
6492.97 - 26867.47
4834. OS - 4834. OS
4262.52 - 4262.52
3985.02 - 3985. O2
137.97 - 5698. OO
2153.45 - 4306.90
396. 12 - 6602. O7
31O1.46 - 3101.46
2630.45 - 263O.45
1084.65 - 11569.57
26 17. SO - 30794. 13
2250. OO - 225O.OO
2152.91 - 2152.91
2124.49 - 20873. 1O
1898.74 - 1898.74
1889.69 - 1889.69
1492.01 - 3357.O2
1782.95 - 1782.95
2545.27 - 2646. O7
1723.53 - 1723.53
1578.78 - 1578.78
1731.79 - 1731.79
1280.03 - 128O.O3
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
*»*****
18452. BO
13769.52
11191.61
93O3.O2
8326.34
8314.37
B 148. BO
77O8.44
71O7.9O
7O34.62
6752.96
65 16. SO
6213.93
4665.89
4262.52
3985.02
3634.83
3230. 17
3191. OO
31O1.46
2630.45
258O.37
2284.65
2250. OO
2152.91
2124.49
1898.74
1889.69
18O8.76
1782.95
1779.84
1723.53
1484.38
1376.63
128O.O3
-------
Table 4-1.
US EPA REGION V
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE
CONTRIBUTIONS OF VARIOl
i
ro
COKE MANUF- COKE PUSHING
GRAIN TERMINAL. HEADHOUSE
GRAIN TERMINAL RECEIVING
IRON/STEEL FOUNDRY: ELECTRIC ARC FURNACE
PRIMARY ALUMINUM. PREBAKED REDUC. CELL
SECONDARY COPPER- RECLIAMEER
COKE MANUF: COKE QUENCHING
GRAIN PROCESS: CORN MILLING
GRAIN PROCESS: BULK LOADING
CEMENT MANUF' TRANSFER & CONVEYING
SEC LEAD SMELTING: REVERBERATORY FURNACE
ASPHALT CONCRETE- BATCHING PROCESS
IRON/STEEL FOUNDRY: CUPOLA FURNACE
GRAIN CLEANING
GRAIN ELEVATOR. GRAIN HANDLING (TOTAL)
MINING: SECONDARY CRUSHING - SCREENING
COKE MANUF: COKE HANDLING
COKE MANUF: COAL STORAGE
ROCK QUARRY: DRYER
SEC LEAD SMELTING. BLAST/CUPOLA FURNACE
IRON PROD- IRON ORE STORAGE (TOTAL)
MINING PRIMARY CRUSHING
CHEMICAL MANUFAC: DETERGENT MANUFAC.
IRON/STEEL FOUNDRY INDUCTION FURNACE
GRAIN PROCESS RECEIVING
IRON/STEEL FOUNDRY- BALL MILL
GRAIN TERMINAL: TRIPPER
COAL STORAGE: LOADING OUT (OUTGOING)
GENERAL WOOD WORKING
IRON/STEEL FOUNDRY- MOLTEN IRON TRANSFER
PAPER BOX MANUFAC. CUTTERS
PRIMARY ALUMINUM: ANODE BAKING FURNACE
COAL STORAGE. LOADING ONTO PILE
IRON/STEEL FOUNDRY.FOUNDRY CAST CLEANING
MINING. ORE DRYER
ROCESSES IN
6158826
15374390
22882133
1102872
241460
140160
9090509
1259070
29B4O77
3806344
122675
3778160
1326353
34O7687
123O94
6182568
12465905
2788709
37)500
71921
3063362
71763300
167840
420299
7454122
158410
67O4767
8310881
447459
3180O88
1673679
190500
7933734
1460O70
3309753
DESCENDING ORDER
CONTINUE
1077.79 -
1153.08 -
1144. 11 -
579.01 -
965.84 -
963.60 -
909.05 -
755.44 -
746.02 -
380.63 -
171.75 -
547.83 -
66.32 -
511 . 15 -
5O4.69 -
494.61 -
143.36 -
404.36 -
482.95 -
431.53 -
306.34 -
717.63 -
377.64 -
42O.30 -
372.71 -
336.62 -
335.24 -
29O.8B -
306.51 -
302 . 1 1 -
292.89 -
285.75 -
277.68 -
116.81 -
264.78 -
3079 . 4 1
1153.08
1144. 1 1
1919. OO
965.84
963.60
27271.53
755.44
746.02
761.27
963. OO
547.83
1326.35
51 1 . 15
5O4 . 69
494.61
810.28
1673.23
482.95
431.53
551 .41
717.63
377.64
420. 3O
372.71
336.62
335.24
1662. 18
306 . 5 1
302 . 1 1
292.89
285.75
1586.75
584.03
264.78
1254.53
1153.OS
1144. 11
1067.42
965.84
963.6O
886.55
755.44
746.O2
570.95
567.37
547.83
533.45
511 . 15
5O4.69
494.61
489.64
488.66
482.95
431.53
428.87
388.32
377.64
375.47
367.75
336.62
335.24
332.44
3O6.51
3O2.11
292.89
285.75
277.6B
275.41
264.78
-------
Table 4-1.
ro
"n"
US EPA REGION V
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE
CONTRIBUTIONS OF VARIOUS PROCESSES IN DESCENDING ORDER
CONTINUE
ASPHALT ROOFING: TOTAL 16B5577 252.84 -
RECIRCULATING FURNACE 93510 246.4O -
PAINT MANUFACTURING: PASTE MIXING 226950 226.95 -
COAL STORAGE- WIND EROSION 534O649 34.71 -
CHEMICAL MANUFAC DRYER 1862065 186.21 -
LIME MANUF: PRIMARY CRUSHING 1285195 321.3O -
PAPER BOX MANUFAC: HOGGERS 974204 170.49 -
PAINT MANUFACTURING. MIXERS 169298 169.30 -
CEMENT MANUF: CRUSHING 65OOOO 130.OO -
SEC ALUMINUM PROD: SWEATING FURNACE 430164 154.86 -
PAINT MANUFACTURING: PARA CRESOL NEUT. 149836 149.84 -
MINING. STOCKPILE 5653222 152.64 -
PAINT MANUFACTURING: BATCH MILL 143382 143.38 -
SECONDARY COPPER SMELTING: ROTARY FURN. 58729 44.05 -
GRAIN PROCESS: DRYING 4698237 117.46 -
CONTACT POT M 478747 117.29 -
QUENCH POT 439708 1O7.73 -
IRON PROD: LIMESTONE HANDLING & TRANSFER 973114 97.31 -
IRON/STEEL FOUNDRY: GRAVITY SEPARATORS 125256 93.94 -
IRON/STEEL FOUNDRY MOLD MAKING 43821O2 153.37 -
GLASS MANUFAC: HAMMER MILL 112557 84.42 -
SEC ALUMINUM PROD: REVERBERATORY FURNACE 72O052 79.21 -
GYPSUM MANUFAC. HANDLING 5O3551 75.53 -
CERAMIC CLAY: GRINDING 130433 247.82 -
SEC ALUMINUM PROD: CHIP DRYER (ROTARY) 198489 71.46 -
PAINT MANUFACTURING: PIGMENT DISPERSION 64211 64.21 -
GRAIN DRYING 1129823 62.14-
FOUNDRY SHOT BLAST GRINDER / FINISHING 11172369 55.86 -
GRAIN TERMINAL: TUNNEL BELT 774300 54.2O -
CHEMICAL MANUFAC CYANAMID KILN 14112 52.92 -
GLASS MANUFAC: BATCH PLANT 115188 5O.11 -
CHEMICAL MANUFAC PELITE EPANDER 41844O 47.28 -
CONCRETE BATCH MIXER LOAD OF AGGREGATE 2149848 43.OO -
STEEL PRODUCTION. SCARFING 8458040 46.52 -
SEC ALUMINUM PROD: CRUCIBLE FURNACE 862567 38.82 -
252.84
246.4O
226.95
667.58
186.21
321.3O
170.49
169.30
195.OO
154.86
149.84
152.64
143.38
215.83
117.46
117.29
107.73
97.31
93.94
153.37
84.42
79.21
75.53
247.82
71 .46
64 21
62. 14
55.86
54.2O
52.92
50. 1 1
47.28
43.0O
46.52
38.82
252.84
246.4O
226.95
186.92
186.21
172. 12
170.49
169.30
162.SO
154.86
149.84
148.3O
143.38
130.08
117.46
117.29
1O7.73
97.31
93.94
90.86
84.42
79.21
75.53
69. 14
68.92
64.21
62. 14
55.76
54.2O
52.92
50. 11
47.28
43.OO
39.74
38.82
-------
Table 4-1.
US EPA REGION V
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BV PROCESS TVPE
CONTRIBUTIONS OF VARIOUS PROCESSES IN DESCENDING ORDER
CONTINUE
no
Q.
IRON/STEEL FOUNDRY' METAL SEPARATORS
CHEMICAL MANUFAC' NA-NH4 SALT PLANT
CONCRETE BATCH: TRANSFER OF SAND
IRON/STEEL FOUNDRY: CRUCIBLE FURA CE
CERAMIC CLAY: STORAGE
CONCRETE BATCH: HOPPER LOAD OF AGGREGATE
GLASS MANUFAC GLASS MELT FURNACE
SECONDARY COPPER SMELTING: REV. FUNACE
SEC ZINC SMELT. ROTARY SWEAT FURNACE
INK MANUFACTURING: TOTAL
SEC LEAD SMELTING SWETAING FURNACE
SECONDARY ALUMINUM: SCRAP CRUSHER
GLASS MANUFAC: HANDLING & STORAGE
CEMENT MANUF: RAW GRINDING
STEEL FOUNDRY: CORE MAKING
CONCRETE BATCH LOAD OF TRANSIT MIX TRUCK
PAINT SPRAY BOOTHS
CARBON BLACK
CHEMICAL MANUFAC: OLEUM; SLFONATION
FERTILIZER DRYER
CHEMICAL MANUFAC- SOAP MFG. MACHINES
FLOOR TILE MANUFAC CRUSHER
CHEMICAL MANUFAC- MIXER DRY
GYPSUM MANUFAC MILLS
SECONDARY COPPER WIRE CRUSHER
FLOOR TILE MANUFAC MIXING
SECONDARY COPPER SMELTING. EL. IND. FURN
CHEMICAL MANUFAC. CALC1NERS
CHEMICAL MANUFAC. SOAP PAD; KETTLES
CHEMICAL MANUFAC: MILLS
CONCRETE BATCH: LOAD OF DRY BATCH TRUCK
CEMENT MANUF. RAW MATERIAL UNLOADING
IRON/STEEL FOUNDRY: AUTO SHREDDER
IRON PROD' SHIP/RAILROAD IRON ORE UNLOAD
GYPSUM MANUFAC: DRYER
46800
21300
1601315
184889
125393
2647928
749333
9445
48270
2 1400
16260
62576
269460
396136
99947
1675790
3170399
148796
181242
143641
37274
16468
611288
232244
37440
108O56
294435
62976
18861
81530
325668
60000
1209652
460000
222850
35. 10
33.65
32.03
9.24
1O6.58
26.48
26.23
12.51
13.52
21.40
13.01
20.64
20.21
19.81
17.49
16.76
15.85
14.88
14 50
14.36
13.05
12.35
12.23
1 1.61
9.36
8. 10
7.36
7. 12
6.60
6.52
6.51
O.90
6.05
4.60
5.57
35.1O
33.65
32.03
55.47
106.58
26.48
26.23
37.02
30.41
21 .40
28.45
20.64
20.21
19.81
17.49
16.76
15.85
14.88
14.50
14.36
13. OS
12.35
12.23
11.61
9.36
8. 1O
20.61
7. 12
6.60
6.52
6.51
12.OO
6.05
6.9O
5.57
35. 1O
33.65
32.03
3O.OB
26.65
26.48
26.23
24.89
21.96
21.4O
2O.73
20.64
2O.21
19.81
17.49
16.76
15.85
14.88
14.50
14.36
13. OS
12.35
12.23
11.61
9.36
8. tO
7.64
7. 12
6.6O
6.52
6.51
6.45
6.05
5.75
5.57
-------
Table 4-1.
ro
nT
FURN
GYPSUM MANUFAC: KETTLES
CHEMICAL MANUFAC: FLAKERS
SECONDARV COPPER SMELTING CRUCIBLE
PAINT MANUFACTURING. PACKAGING
SEC LEAD SMELTING: POT (KETTLE) FURNACE
PAINT MANUFACTURING: RESIN PLANT
IRON/STEEL FOUNDRY. PLATING
SEC ZINC SMELT: MUFFLE SWEAT FURNACE
GYPSUM MANUFACTURING. MIXERS
PAPER BOX MANUFAC. CORRUGATOR
GLASS MANUFAC. ANNEALING FURNACE
CHEMICAL MANUFAC. MIXER WET
RUBBER MANUFAC: GRINDING
CHEMICAL MANUFAC: VERMICULITE EXPANDER
RUBBER MANUFAC. MILLS
SECONDARY COPPER SMELTING: CASTING
RUBBER MANUFAC: MIXING
CHEMICAL MANUFAC MONOKOTE EXPANDER
PAINT MANUFACTURING: SULFONATION
SEC ZINC SMELT: KETTLE MELTING FURNACE
SEC ZINC SMELT: KETTLE SWEAT FURNACE
SEC ZINC SMELT: REVERBERATORY
CHEMICAL MANUFAC- CLOROX; PACKING
IRON/STEEL FOUNDRY: STEEL SHREDDER
SEC ALUMINUM PROD. INDUCTION FURNACE
CAN MANUFACTURING- SIDE SEAM; WIPERS
FLOOR TILE MANUFAC- ASBESTOS HANDLING
LEATHER MANUFACTURING:BUFF ING
LEATHER MANUFACTURING.SHAVING
LEATHER MANUFACTURING DRY BOOTH
RUBBER MANUFAC: TRIMMING
RUBBER MANUFAC: TIRE BUFFERS
GYPSUM MANUFAC: SAWS
GYPSUM MANUFAC. PERLITE VENT FURNACE
LEATHER MANUFACTURING:WET BPOTH
US EPA REGION V
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE
CONTRIBUTIONS OF VARIOUS PROCESSES IN DESCENDING ORDER
CONTINUE
1784OO
51108
15415
3744
176538
3259
5292O6
4914
55255
74584
51438
157O76
30636
6681
29770
82570
47351
4 1OO
4576
177727
1498
1100
5OOOO
32975
3363
29283
1987
4320
4320
1O8OO
2O869
20456
1438
60S
108OO
4.46 -
4.O9 -
2.47 -
3.74 -
3.53 -
3.26 -
2.65 -
1.33 -
1.93 -
1 .86 -
1 .80 -
1.57 -
O.77 -
O.75 -
O.74 -
O.41 -
0.47 -
O.46 -
O.46 -
0.44 -
O.42 -
o.oo -
O.25 -
O. 16 -
0. 15 -
O. 15 -
0. 15 -
O. 11 -
0. 11 -
O. 11 -
0. 10 -
O. 10 -
O.07 -
O.07 -
O.O5 -
4.46
4.O9
4.93
3.74
3.53
3.26
2.65
3.93
1 .93
1 .86
1 .80
1.57
0.77
0.75
0.74
0.83
0.47
0.46
0.46
0.44
0.42
O.72
0.25
0. 16
0. 15
0.15
0.15
0.11
0. 1 1
0. 11
0.1O
0.10
O.O7
O.07
O.05
4.46
4.O9
3.78
3.74
3.53
3.26
2.65
2.63
1.93
1.86
1.8O
1.57
O.77
O.75
O.74
O.62
0.47
O.46
O.46
0.44
O.42
O.36
O.25
O. 16
O. 15
0.15
0. 15
O. 11
11
11
0. 1O
0. 1O
O.07
0.07
O.O5
-------
Table 4-1.
US EPA REGION V
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE
CONTRIBUTIONS OF VARIOUS PROCESSES IN DESCENDING ORDER
CONTINUE
I
ro
CHEMICAL MANUFAC: CLOROX: CONVEYORS
GLASS MANUFAC: COOLER
RUBBER MANUFAC' HANDLING
SEC ZINC SMELT: CRUCIBLE FURNACE
PAPER BOX MANUFAC- METAL CONVEYOR
LEATHER MANUFACTURING- GRINDING
CAN MANUFACTURING: SIDE SEAM; SOLDER BTH
SEC ZINC SMELT-INDUCTION MELTING FURNACE
IRON/STEEL FOUNDRY: SOAKING PITS
IRON/STEEL FOUNDRY STRIP MILLS
IRON/STEEL FOUNDRY: PICKLING TANKS
IRON/STEEL FOUNDRY: DESULF STATION-STEEL
MINING- UNDERGROUND VENTS
CHEMICAL MANUFAC: REACTORS
ABSORBERS
GENERAL VENTING
SULFURIC ACIO
AMMONIUM NITRATE NEUT.
AN PRILL COOLER
CLOROX; CHLORINATION
PHOSPHORIC ACID PLANT
ALUMINUM CHLORIDE PROD
CHEMICAL MANUFAC-
CHEMICAL MANUFAC:
CHEMICAL MANUFAC:
CHEMICAL MANUFAC:
CHEMICAL MANUFAC:
CHEMICAL MANUFAC:
CHEMICAL MANUFAC:
CHEMICAL MANUFAC:
REFINERY. SULFUR RECOVERY PLANT
REFINERY: FCL REGENERATION
PAPER BOX MANUFAC. GLUER
RUBBER MANUFAC: FARRAL & CALANDER
CAN MANUFACTURING. SIDE SEAM; NOZZLES
TONER MANUFACTURING. TOTAL
SPONGE (TAPE) MFC- PRESSES
SPONGE (TAPE) MFC: MILLS
SPONGE (TAPE) MFG. GRIND]ING
SPONGE (TAPE) MFG' FINISHING
BREWERY: BREWING KETTLES
SEASONING STANDS
WIRE STRIPPERS
375
9000
343
12620
6914
215
2755
372
9924385
7990455
992421
370OOO
146429
712162
4989
7498
1O6408
BO7245
386566
97760
175463
3675
11 186
218151
23416
384
266
50
3216
37O56
1368
374
325454
360O
1157
O.04 -
0.04 -
O O4 -
0.03 -
O.03 -
0.01 -
O.01 -
0.00 -
O.OO -
0 00 -
0.00 -
O.OO -
O.OO -
O.OO -
O.OO -
0.00 -
O.OO -
O.OO -
0 OO -
O.OO -
o.oo -
O.OO -
0.00 -
O.OO -
O.OO -
0.00 -
O.OO -
0.00 -
O 00 -
O.OO -
O.OO -
O.OO -
0.00 -
O.OO -
O.OO -
O.O4
O.O4
O.O4
O.O3
0 03
O.O1
O.O1
O.OO
O.OO
O.OO
0.00
0.00
O.OO
0.00
O.OO
O.OO
O.OO
O.OO
O.OO
0.00
O.OO
O.OO
O.OO
O.OO
O.OO
O.OO
O.OO
O.OO
O.OO
O.OO
0.00
O.OO
O.OO
O.OO
0.00
O.O4
O.04
O.O4
0.03
O O3
O.O1
O.O1
O.OO
0.00
0.00
O 00
O.OO
O.OO
0.00
0.00
O.OO
O.OO
O.OO
O.OO
O.OO
0.00
O.OO
O.OO
O.OO
O.OO
O.OO
O.OO
O.OO
0.00
O.OO
O.OO
O.OO
0.00
O.OO
0.00
-------
4.2 GRAIN HANDLING
As 1s apparent from reviewing the ranked listing of process categories
which are significant contributors to the process fugitive emissions Inventory
total, three of the largest ten process categories are related to grain
processing, terminalIng, handling, and loading. These three categories are:
1. Terminal grain elevators
2. Grain processing - Grain handling
3. Grain processing - Wheat mill
Together, these three categories total 30,781 tons/year of process fugitive
emissions, which Is 15.4 percent of the Region V total for the major
non-attainment areas studied here.
In addition, several additional grain related processes appear In the
complete ranked listing. For example, of all processes contributing at least
100 ton/year of process fugitive emissions to the total, grain operations
contribute 44,831 tons/year, or 22.5 percent of the total in Region V's
non-attainment areas. These statistics highlight an apparent need to pursue
additional evaluation of grain handling, terminal and processing facilities.
It Is recommended that the following aspects of emissions from grain
handling be examined further:
1. Emission factors: In two recent work assignments for EPA, Region V
addressing grain loading into ships and barges, the nominally
accepted emission factors for this process have been seriously called
into question by facility operators and control equipment
manufacturers. For example, emission factors for uncontrolled ship
and barge loading activities quoted in the literature range from 0.11
to 8.0 pounds of emissions per ton of grain loaded (a 73-fold
difference). The emission factor will depend on the type of grain,
its "cleanliness", the length of the spout, wind conditions, etc.
Perhaps the same range of emission factors affect other grain
handling operations as well and should be better defined.
4-3
-------
2. Control technology: Review of the range of potential process
fugitive emissions vs. the "typical process fugitive emissions" used
for this summary may Indicate grain handling operations (at least
those investigated for this study) are very poorly controlled. Other
PES investigations indicate that water spraying/moisture application
(as is used on some other dry materials) cannot be used with grain
(due to potential spoilage). Therefore, alternate technologies
should be reviewed. One of the most obvious, and potentially least
costly, technologies is that of covered conveyors. Commonly accepted
engineering judgment indicates covered conveyors reduce process
fugitive emissions by 50 percent. However, the issue of explosive
atmospheres may be significant in the application of covered
conveyors. Other technologies like air evacuation at transfer points
may be able to significantly reduce grain handling process fugitive
emissions. The studies which are recommended to be performed include
assessments of the applicability of alternate technologies, their
potential effectiveness, and their projected costs.
3. Facility Investigations: Based on the uncertainties regarding
emission factors and applicability of control technologies, it 1s
recommended that on-site facility investigations be performed to
obtain first hand Information regarding actual facility operations.
It may be that many of the facilities are already attempting to
control process fugitive emissions with available (or innovative)
technology whose effect is not reflected in the inventory presented
here. This type of study might also allow distinctions to be made
(if they exist) between various types of grain handling facilities
(terminals, country elevators, grain processing facilities, etc.).
Finally, additional throughput data would be obtained to improve the
accuracy of the inventory.
4.3 QUARRYING ACTIVITIES
Two of the top ten processes emitting process fugitive emissions are
related to quarrying activities. These activities account for 13.3 percent of
the total process fugitive emissions regionwide. Our findings indicate that
4-4
-------
no major controls are placed on these activities. The majority of the dust
control activities at these sites are not practiced for purposes of dust
control, but rather as an integral part of the process (such as sand
cleaning). These factors highlight a need for additional study in the area of
dust control at quarrying and mining facilities.
It is recommended that the following factors in quarrying and mining
activities be examined further:
1. Regulation: Region V should undertake an evaluation of the
regulations that pertain to quarrying and mining activities in all
the states. These regulations should be reviewed in terms of
applicability and the ability to control emissions from these sources.
2. Control practices: A study should be undertaken that would address
the types of control practices at these facilities at the present
time. Furthermore, future controls should be examined in terms of
their ease of applicability, operation, and cost-effectiveness.
Using the above mentioned factors as the basis for decision-making, the
existing state regulations may need to be modified.
4.4 IRON PRODUCTION
Two of the top ten process fugitive emissions generating processes
pertain to iron production. These account of 18,227 tons or 9.1 percent of
the total regionwide process fugitive emissions generated for this study. The
two activities are:
1. Iron production: Iron ore handling and transfer
2. Iron production: Sinter operations
If processes contributing 100 tons per year or more to the regional total
are considered, iron production related activities account for 31,496 tons per
year or 15.8 percent of the total process fugitive emissions. Realizing that
iron and steel production facilities are going through difficult economic
times, nonetheless they should be scrutinized in terms of fugitive emissions
control activities. At a minimum, the following items should be considered:
1. Processes: The processes and listed in Table 4-1 pertaining to iron
and steel production should be examined for present controls on these
processes, potential future controls, and cost-effectiveness of
future controls.
-------
2. Regulations: Additional controls should be considered for Integra-
tion Into the existing regulations. If possible and cost-effective,
these controls should be required of the iron and steel producton
facilities.
4.5 MATERIAL HANDLING
Similar to the analysis of grain handling (Section 4.2), the general
category of materials handling includes four of the ten top process fugitive
emission positions (i.e., Grain Processing - Grain Handling, Iron Ore Handling
and Transfer, Grain Process - Grain Handling, and Primary Aluminum Material
Handling). Together, these four process categories total 35,929 tons/year
process fugitive particulate emissions, or 18.0 percent of the total for the
total Region V major non-attainment areas. Again, as 1n the case of the grain
operations alone, an even higher percentage of total emissions are assembled
as one goes farther down the list.
It is recommended that further evaluation of alternate control technol-
ogies be undertaken (especially where technologies cross process or material
boundaries in applicability) to evaluate effectiveness, applicability, and
costs. An effective (50 percent or greater), relatively inexpensive technol-
ogy applied to material handling operations throughout the Region's
non-attainment areas could make a significant reduction in the Region's
process fugitive TSP emission total. Further analysis of the control tech-
nologies also implies the need for emission factor and facility evaluations as
described earlier.
4-6
-------
5.0 REFERENCES
1. Bernard Bloom and John D. Jeffery, "Review of Coke Plant Quench Tower
Particulate Emissions Rates," from Proceedings, Air Pollution Control in
the Iron and Steel Industry Specialty Conference, Lake Michigan States
Section.Air Pollution Control Association, April 1981.
2. R.W. Fullerton and W.A. Wade III, "Air Quality Effects From Quenching
Coke with Fresh Versus Process Water", from Proceedings, Air Pollution
Control in the Iron and Steel Industry Specialty Conference, Lake
Michigan States Section"!Air Pollution Control Association, April 1981.
3. Source Assessment-Coal Storage Piles. EPA/600/2-78/004k. Monsanto
Research Corporation.Dayton, Ohio: May 1978.
4. Environmental Assessment of Coal Transportation, PEDCo Environmental,
Inc. Prepared for U.S. EPA, Contract No. 68-02-1321, Task Order No. 40,
October 15, 1976.
5. Particulate Emission Factors Applicable to the Iron and Steel Industry.
EPA/450/4-79-028. September 1979.
6. Coke Quench Tower Emission Testing Program. EPA/600/2-79-082. April 1979.
7. Iron and Steel Plant-Open Source Fugitive Emissions Evaluation.
EPA/600/2-79-103. May 1979.
8. Fugitive Emissions from Integrated Iron and Steel Plants.
Fugitive Emissions from Integr
EPA/bOO/Z-78-ObO.March 1978.
9. Design-Data Book for Civil Engineering, Volume I. New York: John Wiley
and Sons, Inc., 1960.
10. Technical Guidance for the Control of Industrial Process Fugitive
Particulate Emissions. EPA/450/3-77-010.March 1977.
11. Assessment of Fugitive Particulate Emission Factors for Industrial
Processes.EPA/450/3-78-107.September 1978.
12. Fugitive Emissions from Iron Foundries. EPA/600/7-79-195. August 1979.
13. Compilation of Air Pollution Emission Factors, AP-42. U.S. EPA Office of
Air Quality Planning and Standards.
14. A Study of Fugitive Emissions from Metallurgical Processes. MRI, Inc.
Prepared for 0.5. EPA, Contract No. 68-02-2120, August 25, 1977.
5-1
-------
15. "Measurement of Iron Foundry Fugitive Emissions." Presented at the
Symposium on Fugitive Emissions: Measurement and Control, Hartford,
Connecticut, May 18, 1976.
16. Standards Support and Environmental Impact Statement, Volume I; Proposed
Standards of Performance for tne Grain Elevator Industry^
EPA/450/2-77-70la. January
17. investigation of Fugitive Dust. Volume I - Sources. Emissions, and
Control. PEDCo Environmental, Inc. Prepared under U.S. EPA Contract No.
55=02=7044, Task Order No. 9, June 1974.
18. Telephone conversation with Mr. Graham Fitzsimmons, January 18, 1982.
19. Source Category Survey - Ceramic Clay Industry. EPA 450/3-80-017.
Emission Standards and Engineering Division, U.S. EPA. RTP, NC: March
1980.
20. Dictionary of Science and Technology. London, England: W & R Chambers,
T9TT
21. Shreve, R. Morris and Joseph A. Brink, Jr. Chemical Process Industries.
4th ed. New York: McGraw-Hill, 1977.
22. Air Pollution Engineering Manual. 2nd ed. Air Pollution Control
District - County of Los Angeles. U.S. EPA, RTP: May 1973.
23. Venditti, F. R., J. A. Armstrong, and Mr. Durham. Symposium on the
Utilization of Particulate Technology - Volume 4 - Fugitive Dusts and
Sampling Analysis, and Characterization of Aerosols. EPA 600/7-79-044d.
February 1979.
24. Profiles of Air Quality in Region V. EPA 905/9-80-004. July 1982.
25. Reasonable Available Control Measures for Fugitive Dust Sources. Ohio
Environmental Protection Agency. Columbus, Ohio: September 1980.
5-2
-------
6.0 GLOSSARY
Facility
Fugitive emissions
Industrial source
Major Industrial source
(also major source)
Point source
Potential
Potential process fugitive
emissions (also potential
process fugitive emission
factor)
Process
Process fugitive emissions
Process fugitive emission
factor (E.F.)
a particular plant or industrial source.
includes dust arising from travel on
unpaved roads, wind action on open fields,
and agricultural activities.
a source of particulate emissions generated
by industrial or manufacturing activities.
industrial sources with 50 tons/year or
greater controlled partlculate emissions.
see also "industrial source"; refers to
emissions emanating from stacks or polution
control equipment.
in general use, "potential" is synonymous
with "uncontrolled" or "maximum".
uncontrolled emissions from process
operations not escaping to the atmosphere
via a stack or control device. Range
usually shown due to variations in test
results or estimated methods.
Industrial or manufacturing operation which
results in the generation of particulate
emissions. Usually applied to particular
types of equipment.
particulate emissions from industrial
operations that escape to the atmosphere
without passing through a primary exhaust
system (such as a flue or stack) or through
an emission control system. Can include
manufacturing operations; loading,
unloading or transporting of materials;
storage piles; and sources operated out of
doors (coke ovens, rock crushing,
sand-blasting, etc.).
emissions factor for estimating process
fugitive emissions from particular
Industrial operations. Units are usually
in pounds of particulate emissions per ton
of process throughput.
/' ;
'. . 4
/
6-1
-------
Process fugitive emission - usually the annualIzed rate (tons/year) of
rate process fugitive emissions resulting from
industrial operations. In this report,
results from multiplication of the
appropriate emission factor and the process
throughput corrected to the proper units.
Typical process fugitive "typical" implies the expected or most likely
emission (also typical emissions (or factor) to be expected from a
process fugitive emission particular facility, process, or control
factor) technique. Can be less than or more than the
potential process fugitive emissions (or
factor) due to site specific information.
6-2
-------
APPENDIX A
INDUSTRIAL PROCESS FUGITIVE EMISSION FACTORS
-------
Industrial Process Fugitive Emission Factors
Process Operation
Coal Storage
Loading into pile
(incoming)
Vehicle traffic
Loading out(outgoing)
Wind erosion
Total (all of above)
Coke Manufacture
Coal storage
Coal charging
Door leaks (coking)
Coke quenching
Coke quenching
U.S. Steel 2 & 3
Coke quenching
U.S. Steel 1,5,8 & 9
Coke handling
Coke pushing
Potential
Process
Fugitive
Emission
Factor
(Ib/ton)
0.07-0.40
0.14-0.15
0.07-0.40
0.013-0.25
0.29-1.20
0.29-1.20
0.85-10.00
0.40-0.90
0.20-6.00
0.20-6.00
0.20-6.00
0.023-0.130
0.35-1.00
Typical
Process
Fugitive
Emission
Factor
(Ib/ton)
0.07
0.14
0.08
0.07
0.36
0.36
0.85
0.50
0.20
0.43
0.64
0.08
0.47
D
D
D
D
D
C
D
B
A
A
E
B
7,8,9
7,8,9
7,8,9
7,8,9
7,8,9
7
5
6
6
1,2,6
1,2,6
10
5
Comments
Most recent data based
on test results
Total of the above 4
Most recent data based
Average of test data
Higher reliability rating
17% of emissions were
classified as fugitive
Test data
Test data
Average of range
Most recent data
-------
Industrial Process Fugitive Emissions Factors (Continued)
Process Operation
Iron Production
Unloading - ship/
Railcar - ore
Unloading-ship/
railcar - limestone
Iron ore storage -
total
Iron ore handling/
transfer
Limestone handling/
transfer
Blast furnace flue
dust handling
Sinter operation
Slag handling
Casting house
Steel Production
Basic oxygen furnace/
roof monitor
Open hearth furnace/
roof monitor
Electric arc furnace/
roof monitor total
Scarfing
Potential
Process
Fugitive
Emission
Factor
(Ib/ton)
0.02-0.03
0.20
0.20-0.36
2.00
0.20
0.30
1.27-3.70
2.02-2.10
0.40-3.93
0.14-1.20
0.1-0.39
0.18-3.00
0.011
Typical
Process
Fugitive
Emission
Factor
(Ib/ton)
0.025
0.20
0.28
2.00
0.20
0.30
3.70
2.06
0.40
0.49
0.168
1.45
0.011
Emission
Factor
Reli-
ability
Rating
E
E
E
D
D
E
E
C
C
B
C
C
B
Emission
Factor
Ref.
Number
10
10
10
10
10
10
14
10
5
5
5
5
10
Comments
Average of range
Average of range
Most recent test data
Average of range
Roof monitor emissions
Higher reliability
Higher reliability
Most recent data based
test results
-------
Industrial Process Fugitive Emissions Factors (Continued)
Potential
Process
Fugitive
Emission
Factor
Process Operation (Ib/ton)
Secondary Aluminum Production
Sweating furnace
Reverberatory furn
Crucible furnace
Induction furnace
Chip dryer (rotary)
Chlorination-fluxing
Scrap crusher
0.72
0.22
0'.09
0.09
0.72
50.00
0.50
Typical
Process
Fugitive
Emission
Factor
(Ib/ton)
0.72
0.22
0.09
0.09
0.72
50.00
0.50
Emission
Factor
Reli-
ability
Rating
E
E
E
E
E
E
E
Emission
Factor
Ref.
Number
10
10
10
10
10
11 ^
11
Secondary Lead Production
Sweating furnace
Reverberatory furnace
Blast (cupola) furn.
Pot (kettle) furnace
Casting
Secondary Zinc Smelting
Reverberatory furnace
Kettle sweat furnace
Rotary sweat furnace
Muffle sweat furnace
Electric resistance
sweat furnace
1.60-3.50
2.80-15.70
12.00
0.04
0.87
0.00-1.30
0.56
0.56-1.26
0.54-1.60
0.50
2.55
9.25
12.00
0.04
0.7
0.65
0.56
0.91
1.07
0.50
E
E
E
E
E
E
E
E
E
E
10
10
10
10
10
10
10
11
11
10
Comments
Similar to primary crusher
rock quarry
Average of range
Average of range
Average of range
Average of range
-------
Industrial Process Fugitive Emissions Factors (Continued)
Process Operation
Crucible furnace
Kettle melting furn.
Reverberatory
melting furnace
Electric Induction
melting furnace
Iron and Steel Foundry
Cupola furnace oper.
Crucible furnace
Electric arc furnace
Open hearth furnace
Electric Induction
furnace
Casting operation -
shakeout
Potential
Process
Fugitive
Emission
Factor
(Ib/ton)
0.005
0.005
0.005
Typical
Process
Fugitive
Emission
Factor
(Ib/ton)
0.005
0.005
0.005
Emission
Factor
Reli-
ability
Rating
E
E
E
Emission
Factor
Ref.
Number
10
10
10
0.005
1.20-12.80
Pouring and cooling 0.10-4.13
Sand handling 0.30
Foundry cast cleaning 0.16-0.80
Mold making 0.07
Shot blasters, 0.01
grinding, etc.
0.005
3.20
3.00
0.30
0.48
0.07
0.01
C
E
E
D
10
0.10-2.00
0.10-0.60
1.05-3.48
0.10-0.90
2.00
1.05
0.35
2.00
0.50
2.00
E
E
D
E
E
11
10
12
10
11
12
12
15
11
10
11
Comments
Average of range
Average of range
Testing data with hooding
furnace
Average of range
Particle size less than
50 mm; higher reliability
rating
Particle size less than
50 mm
Test data
Average of range
-------
Industrial Process Fugitive Emissions Factors (Continued)
Process Operation
Core making
Ball mill
Molten iron transfer
Plating
Steel shredder
Auto shredder
Metal separators
Gravity separators
Country Grain Elevator
Grain handling-total
Grain handling-
except head house
Grain Terminal
Grain Receiving
Grain Loading
Grain Tunnel belt
Grain cleaning
Grain drying
Headhouse
Tripper
Terminal - total
Potential
Process
Fugitive
Emission
Factor
(Ib/ton)
0.35
4.25
0.19
0.01
0.01
0.01
1.50
1.50
8.20
3.50
0.10
0.65
0.14
0.30
0.11
0.15
0.10
2.17
Typical
Process
Fugitive
Emission
Factor
(Ib/ton)
0.35
4.25
0.19
0.01
0.01
0.01
1.50
1.50
8.20
3.50
0.10
0.65
0.14
0.30
0.11
0.15
0.10
2.17
Emission
Factor
Reli-
ability
Rating
D
D
D
E
E
E
E
E
D
D
B
B
B
B
B
B
B
B
Emission
Factor
Ref.
Number
11
8
4
13
11
11
11
11
11
11
11
11
11
11
11
11
11
11
Comments
Engineering judgment
Engineering judgment
Similar to scarfing
Similar to screens
rock quarry
Similar to screens to
rock quarry
Average of range
-------
Industrial Process Fugitive Emissions Factors (Continued)
Process Operation
Grain Processing
Corn mining-total
Wheat milling
(Millinghouse)
Receiving
Drying
Handling
Cleaning
Bulk loading
Cement Manufacture
Total
Raw material
unloading
Crushing
Transfer & conveying
Screening
Raw grinding
Unloading-clinker
gypsum outfall to
storage
Potential
Process
Fugitive
Emission
Factor
(Ib/ton)
1.20
7.00
0.10
0.05
0.50
0.60
0.50
11.3-18.9
0.03-0.40
0.40-0.60
0.20-0.40
1.50
0.10
5.0-10.0
Typical
Process
Fugitive
Emission
Factor
(Ib/ton)
1.20
7.00
0.10
0.05
0.50
0.60
0.50
14.50
0.215
0.50
0.30
1.50
0.10
7.50
Emission
Factor
Reli-
ability^,
Rating <*
D
D
D
D
D
D
D
E
E
E
E
E
E
E
Emission
Factor
Ref.
Number
13
13
13
13
13
13
13
11
11
11
11
11
11
11
Comments
Fugitive emission factors
are assumed to be 1/10
of the uncontrolled
emission factor.
See Ref. 16.
Entire process average
Average of range
Average of range
Average of range
Average of range
-------
Industrial Process Fugitive Emissions Factors (Continued)
Process Operation
Lime Manufacturing
Total
Primary crushing
Rotary kiln
Concrete Batching
Total
Transfer of sand
Cement unload to
elevated silos
Weight hoppers
loading of cement,
sand, and aggregate
Mixer loading of
cement, sand, aggreg,
Loading of transit
mix truck
Loading of dry batch
truck
Asphalt Batch Plant
Total
Aggregate storage
Batching Process
Potential
Process
Fugitive
Emission
Factor
(Ib/ton)
3.14-3.18
0.50
0.80
0.37
0.04
0.24
Typical
Process
Fugitive
Emission
Factor
(Ib/ton)
3.16
0.50
0.80
0.37
0.04
0.24
Emission
Factor
Reli-
ability
Rating
E
E
E
E
E
E
Emission
Factor
Ref.
Number
13
13
13
13
13
13
0.02
0.02
13
0.04
0.02
0.04
0.04
0.02
0.04
E
E
E
13
13
13
0.62
0.33
0.29
0.62
0.33
0.29
E
D
E
10
10
10
Comments
Entire process average
Entire process
Entire process
-------
Industrial Process Fugitive Emissions Factors (Continued)
Process Operation
Potential
Process
Fugitive
Emission
Factor
(Ib/ton)
Typical
Process
Fugitive
Emission
Factor
(Ib/ton)
Emission
Factor
Reli-
ability
Rating
Emission
Factor
Ref.
Number
Comments
Brick Manufacturing
Total 0.29 0.29
Rock Quarry
Handling
Primary crushing
Secondary crushing/
screening
Stock piles
Dryer
Secondary Copper, Brass,
Bronze Smelting
Reverberatory furnace 2.65-7.84 5.27
Electric Induction 0.05-0.14 0.14
furnace
Rotary kiln 1.50-7.35 4.43
Crucible furnace 0.32-0.64 0.49
Casting 0.01-0.02 0.015
Reclaimer 13.75 13.75
wire crusher 0.50 0.50
11
0.15
0.50
1.50
0.33
2.60
0
0
1
0
2
.15
.50
.50
.33
.60
E
E
E
E
E
11
11
11
10
11,13
D
D
D
D
D
D
E
11
11
11
11
11
11
11
Similar to asphalt batch
plant dryer
Similar to primary
crusher at rock quarry
-------
Industrial Process Fugitive Emissions Factors (Continued)
Process Operation
Mining
Primary crusher
Secondary crusher
Transfer & Conveying
Ore dryer
Ore concentrators
Underground vents
Stock piles
Asphalt Roofing
Total
Primary Aluminum
Handling
Anode baking furnace
Prebaked reduction
cell
Chemical Manufacturing
Mixer-dry
Mixer-wet
Potential
Process
Fugitive
Emission
Factor
(Ib/ton)
0.02
0.16
0.20
0.16
0.25
0.00
0.054
Typical
Process
Fugitive
Emission
Factor
(Ib/ton)
0.02
0.16
0.20
0.16
0.25
0.00
0.054
Emission
Factor
Reli-
ability
Rating
D
D
D
D
D
D
D
Emission
Factor
Ref.
Number
11
11
11
11
11
11
10
0.30
0.04
0.02
0.30
0.04
0.02
E
E
11,13
10.00
3.00
8.00
10.00
3.00
8.00
D
D
D
11
11
11
19,21
19,21
Comments
Same as handling
Engineering judgment
Similar to asphalt bulk
plant
-------
Industrial Process Fugitive Emissions Factors (Continued)
Process Operation
Dryer
Storage/handling
Mills
Calciners
Flakers
General venting
Vermicular expander
Monokote expander
Ammonium nitrate
neutralization
Ammonium nitrate
crushing
Ammonium nitrate
prill cooler
Per lite expander
Clorox-chlorination
stands
Clorox-packing
Clorox-conveyors
Oleum-sulfonation
Soap mfg-machines
Soap mfg-kettles
Potential
Process
Fugitive
Emission
Factor
(Ib/ton)
0.20
0.15
0.16
0.226
0.16
0.00
0.226
0.226
0.00
1.50
0.00
0.226
0.00
0.01
0.24
0.16
0.70
0.70
Typical
Process
Fugitive
Emission
Factor
(Ib/ton)
0.20
0.15
0.16
0.226
0.16
0.00
0.226
0.226
0.00
1.50
0.00
0.226
0.00
0.01
0.24
0.16
0.70
0.70
Emission
Factor
Reli-
ability
Rating
E
E
D
D
E
E
E
E
E
E
E
D
D
D
D
E
E
E
Emission
Factor
Ref.
Number Comments
11,13
11,13
11
11
11
11
11,13
11,13
21
11,21
11,21
11,13
11,21,22
11,21,22
11,21,22
11
11,13
11,13
-------
Industrial Process Fugitive Emissions Factors (Continued)
Process Operation
Detergent mfg
Cyanamid kiln
Na-NH4 salt plant
Aluminum chloride
production
Glass Manufacturing
Glass melt furnace
Annealing furnace
Hammer mill
Handling/storage
Batch plant
Handling
Cooler
Gypsum Manufacturing
Handling
Dryer
Kettles
Mills
Saws
Perllte verticle
furnace
Mixers
Potential
Process
Fugitive
Emission
Factor
(Ib/ton)
4.50
7.50
3.16
0.00
Typical
Process
Fugitive
Emission
Factor
(Ib/ton)
4.50
7.50
3.16
0.00
Emission
Factor
Reli-
ability
Rating
E
E
E
E
Emission
Factor
Ref.
Number Comments
11,13
11
11
11
0.07
0.07
1.50
0.15
0.87
0.16
0.01
0.30
0.05
0.05
0.10
0.10
0.226
0.07
0.07
1.50
0.15
0.87
0.16
0.01
0.30
0.05
0.05
0.10
0.10
0.226
D
D
D
D
E
E
E
D
D
D
D
D
D
11,13
11,13
11,13
11,13
11,13
11,13
11,13,19,21
11
11
11
11
11
11
5 percent of the
uncontrolled emissions
Assumed to be similar to
cement manufacturing
0.07
0.07
11
-------
Industrial Process Fugitive Emissions Factors (Continued)
'l
Process Operation
Ceramic clay
Drying
Grinding
Storage
Refinery
FCU regeneration unit
Paper Box Manufacturing
Hoggers
Cutters
Metal conveyor
Corrugator
Gluer
Rubber Manufacturing
Trimming
Mixing
Time buffers
Handling
Mills
Farral/Calendar
Grinding
Potential
Process
Fugitive
Emission
Factor
(Ib/ton)
3.50
3.80
1.70
0.00
Typical
Process
Fugitive
Emission
Factor
(Ib/ton)
3.50
3.80
1.70
0.00
Emission
Factor
Reli-
ability
Ratine
C
C
C
Emission
Factor
Ref.
Number
11,13,19
11,13,19
11,13,19
11
Comments
10 percent of the
uncontrolled emissions
0.35
0.35
0.01
0.05
0.00
0.01
0.02
0.01
0.24
0.05
0.02
0.05
0.35
0.35
0.01
0.05
0.00
0.01
0.02
0.01
0.24
0.05
0.02
0.05
D
D
D
E
E
D
E
E
E
E
E
E
11
11
13
13
11,13
11,13
11
11
11
11
11
Engineering judgment
Engineering judgment
Engineering judgment
Engineering judgment
Engineering judgment
Engineering judgment
Engineering judgment
Engineering judgment
-------
Industrial Process Fugitive Emissions Factors (Continued)
Process Operation
Leather Manufacturing
Grinding
Buffing
Shaving
Dry booth
Uet booth
Paint Manufacturing
Sulfonation >
Para cersol c*"60
neutralization
Packaging
Resin plant
Batch plant
Mixers
Pigment dispersion
Paste mixing
Can Manufacturing
'Side seam-solder
bath
Side seam-wipers
Side seam-nozzles
Potential
Process
Fugitive
Emission
Factor
(Ib/ton)
0.05
0.05
0.05
0.02
0.01
0.20
2.00
2.00
2.00
2.00
2.00
2.00
2.00
Typical
Process
Fugitive
Emission
Factor
(Ib/ton)
0.05
0.05
0.05
0.02
0.01
0.20
2.00
2.00
2.00
2.00
2.00
2.00
2.00
Emission
Factor
Reli-
ability
Rating
E
E
E
E
E
E
E
E
E
E
E
E
E
Emission
Factor
Ref.
Number
13,19,21
13,19,21
13,19,21
13,19,21
13,19,21
13
13
13
13
13
13
13
13
Comments
Engineering judgment
Engineering judgment
Engineering judgment
Engineering judgment
Engineering judgment
0.01
0.01
0.01
0.01
0.01
0.01
E
E
Engineering judgment
Engineering judgment
Engineering judgment
-------
Industrial Process Fugitive Emissions Factors (Continued)
Potential
Process
Fugitive
Emission
Factor
Process Operation (Ib/ton)
Floor T1le Manufacturing
PVC Handling 0.15
Mixing 0.15
Crusher 1.5
Asbestos handling 0.15
Ink Manufacturing
Total 2.00
Toner Manufacturing
Total 0.01
Tape Manufacturing
Presses 0.00
Mills 0.00
Grinding 0.00
Finishing 0.00
General - Unclassified
Wood working - total 1.37
Carbon black rofg. 0.20
Paint spray booths 0.01
Brewery-brewing 0.00
kettles
Typical
Process
Fugitive
Emission
Factor
(Ib/ton)
0.15
0.15
1.50
0.15
2.00
0.01
0.00
0.00
0.00
0.00
1.37
0.20
0.01
0.00
Emission
Factor
Reli-
ability
Rating
E
E
E
E
E
E
E
E
D
B
E
D
Emission
Factor
Ref.
Number
11,19
11,19
11,19
11,19
13
13
10
13
11,13
Comments
Engineering judgment
Engineering judgment
Engineering judgment
Engineering Judgment
Total/Saw mill
Engineering judgment
-------
Industrial Process Fugitive Emission? Factors (Continued)
Process Operation
Seasoning stands
Wire strippers
Contact pot-magnesium
Quench pot -
magnesium
Redrculatlng furnace
magnesium
Fertilizer dryer
Potential
Process
Fugitive
Emission
Factor
(Ib/ton)
0.00
0.00
0.49
0.49
5.27
0.20
Typical
Process
Fugitive
Emission
Factor
(Ib/ton)
0.00
0.00
0.49
0.49
5.27
0.20
Emission
Factor
Reli-
ability
Rating
E
E
E
E
E
E
Emission
Factor
Ref.
Number
11
11
11
11
Comments
Engineering judgment
Engineering judgment
Negligible Emission Sources
Soaking pits
Strip mill
Pickling tanks
Desulfurization
Reactors
Absorbers
Vaporizers
Contact su If uric
acid production
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
A
A
A
E
E
D
D
E
11,13
11
11
Fuel burning/pt. source
Fuel burning/pt. source
Fuel burning/pt. source
S02 Emissions only
Point source
Point source
Point source
Engineering judgment
Ammonium nitrate prill 0.00
tower
Phosphoric acid plant 0.00
Sulfur recovery plant 0.00
0.00
0.00
0.00
E
E
21
21,22
13
Closed tower
Point Source
S02 Emissions
-------
APPENDIX B
SUMMARY OF ILLINOIS STATE PROCESS FUGITIVE EMISSION INVENTORY
-------
STATE OF ILLINOIS
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS FOR ALL FACILITIES
TOTALS FOR THE STATE OF ILLINOIS
**»****»»**»*««»***»*»***«»
POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 69563.06 - 102458.87
TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 75366.41
TOTALS FOR THE STATE OF ILLINOIS BY COUNTY
********************************************
COUNTY OF COOK
POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 69563.O6 - 102458.87
TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 75366.41
-------
STATE OF ILLINOIS
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE
TOTALS FOR THE STATE OF ILLINOIS
**»*««***»****«****»«**
PROCESS DESCRIPTION
****************************************
COAL STORAGE: LOADING ONTO PILE
COAL STORAGE: LOADING OUT (OUTGOING)
COAL STORAGE. WIND EROSION
COAL STORAGE (TOTAL)
COKE MANUF: COAL CHARGING
COKING (DOOR LEAKING)
COKE QUENCHING
COKE HANDLING
COKE PUSHING
SHIP/RAILROAD IRON ORE UNLOAD
IRON ORE STORAGE (TOTAL)
IRON ORE HANDLING & TRANSFER
LIMESTONE HANDLING & TRANSFER
BLAST FURNACE DUST HANDLING
SINTER OPERATION
SLAG HANDLING
CASTING HOUSE
STEEL PRODUCTION: BASIC OXYGEN FURNACE
STEEL PRODUCTION: ELECTRIC ARC FURNACE
SCARFING
SWEATING FURNACE
REVERBERATORY FURNACE
CRUCIBLE FURNACE
INDUCTION FURNACE
CHIP DRYER (ROTARY)
SCRAP CRUSHER
SWETAING FURNACE
REVERBERATORY FURNACE
SEC LEAD SMELTING. BLAST/CUPOLA FURNACE
SEC LEAD SMELTING: POT (KETTLE) FURNACE
SEC ZINC SMELT: REVERBERATORY
SEC ZINC SMELT: ROTARY SWEAT FURNACE
SEC ZINC SMELT: MUFFLE SWEAT FURNACE
SEC ZINC SMELT: CRUCIBLE FURNACE
COKE MANUF
COKE MANUF
COKE MANUF
COKE MANUF
IRON PROD:
IRON PROD:
IRON PROD:
IRON PROD:
IRON PROD:
IRON PROD-
IRON PROD:
IRON PROD:
STEEL PRODUCTION:
SEC ALUMINUM PROD:
SEC ALUMINUM PROD:
SEC ALUMINUM PROD:
SEC ALUMINUM PROD:
SEC ALUMINUM PROD:
SECONDARY ALUMINUM:
SEC LEAD SMELTING:
SEC LEAD SMELTING:
ANNUAL
PROCESS
RATE
(TONS/YR)
*********
(S)
B308381
(S)
11671970
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
3638234
(S)
(S)
2686482
1O369241
729948
(S)
412757
89804
810OOO
(S)
62458
(S)
(S)
57410
(S)
1OO465
(S)
5265
(S)
1 1O22
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
*********************
144. SO - 825. 7O
290.79 - 1661.68
2O. 26 - 389.52
1692.44 - 7OO3-18
382.50 - 4500. OO
180. OO - 405. OO
9O.OO - 27OO.OO
109.52 - 619. O3
157.50 - 45O.OO
4.60 - 6.9O
132. 2O - 237.96
6672.24 - 6672.24
82.11 - 82.11
545.74 - 545.74
569.42 - 1658.94
30.22 - 31.42
537. 3O - 5278.94
725.85 - 6221.54
65.70 - 1O94.92
5.49 - 5.49
148.59 - 148.59
9.88 - 9.88
36.45 - 36.45
0.06 - O.06
22.48 - 22.48
14.82 - 14.82
3.65 - 7.98
80.37 - 45O.67
79.78 - 79.78
2.01 - 2. O1
O.OO - O.72
1.47 - 3.32
1.33 - 3.93
0.03 - O.O3
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
*********
144. SO
332.34
109.07
21OO.95
382.50
225. OO
90.00
38O.94
2 1 1 . SO
5.75
185. OS
6672.24
82. 11
545.74
1658.94
3O.82
537. 3O
254O.46
529.21
5.49
148.59
9.88
36.45
O.O6
22.48
14.82
5.81
265.52
79.78
2. 01
O.36
2.4O
2.63
O.O3
(S)- PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY
-------
STATE OF ILLINOIS
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE
(CONTINUED)
TOTALS FOR THE STATE OF ILLINOIS (CONTINUED)
ft*****************************
PROCESS DESCRIPTION
ft**********************************
SEC ZINC SMELT: KETTLE MELTING FURNACE
SEC ZINC SMELT: REVERBERATE MELT FURNACE
SEC ZINC SMELT-INDUCTION MELTING FURNACE
IRON/STEEL FOUNDRY: CUPOLA FURNACE
IRON/STEEL FOUNDRY
IRON/STEEL FOUNDRY
IRON/STEEL FOUNDRY
IRON/SI EEL FOUNDRY:
IRON/STEEL FOUNDRY:
CRUCIBLE FURA CE
ELECTRIC ARC FURNACE
INDUCTION FURNACE
CASTING SHAKEOUT
POURING AND COOLING
IRON/STEEL FOUNDRY: SAND HANDLING
IRON/STEEL FOUNDRY:FOUNDRY CAST CLEANING
IRON/STEEL FOUNDRY: MOLD MAKING
FOUNDRY: SHOT BLAST GRINDER / FINISHING
STEEL FOUNDRY: CORE MAKING
IRON/STEEL FOUNDRY: BALL MILL
MOLTEN IRON TRANSFER
SOAKING PITS
STRIP MILLS
PICKLING TANKS
PLATING
AUTO SHREDDER
METAL SEPARATORS
GRAVITY SEPARATORS
DESULF STATION-STEEL
IRON/STEEL FOUNDRY
IRON/STEEL FOUNDRY
IRON/STEEL FOUNDRY
IRON/STEEL FOUNDRY
IRON/STEEL FOUNDRY
IRON/STEEL FOUNDRY
IRON/STEEL FOUNDRY
IRON/STEEL FOUNDRY
IRON/STEEL FOUNDRY
GRAIN CLEANING
GRAIN DRYING
GRAIN TERMINAL: RECEIVING
GRAIN TERMINAL: LOADING
GRAIN TERMINAL: TUNNEL BELT
GRAIN TERMINAL: HEADHOUSE
GRAIN TERMINAL: TRIPPER
TERMINAL GRAIN ELEVATOR
GRAIN ELEVATOR: WHEAT MILL
GRAIN PROCESS: CORN MILLING
ANNUAL
PROCESS
RATE
(TONS/YR)
»»***»«
17O194
(S)
(S)
185557
184856
214469
227440
414213
47828
1O19477
257875
85591
5294424
(S)
34580
(S)
(S)
3771255
3B8O6
882O6
787992
468OO
125256
(S)
353720
(S)
842676O
S745164
(S)
459720O
(S)
(S)
873572
485815
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
»****»«****«*«*****
O.43 -
O.O4 -
0.00 -
9.28 -
9.24 -
112. 6O -
227.44 -
248.53 -
2.39 -
152.92 -
20.63 -
3.00 -
26.47 -
O.70 -
73.48
O.42 -
O.OO -
O.OO -
O.OO -
O.44 -
3.94 -
35.1O -
93.94 -
O.OO -
53.06 -
56.86 -
421.34 -
1867. 18 -
49.28 -
344.79 -
77.95 -
1249.92 -
3O57.50 -
291.49
O.43
O.O4
0.00
185.56
55.46
373. 18
227.44
2650.96
98.76
152.92
1O3.15
3.OO
26.47
O.7O
73.48
O.42
O.OO
O.OO
0.00
O.44
3.94
35. 1O
93.94
O.OO
53.06
56.86
421.34
1867.18
49.28
344.79
77.95
1249.92
3057 . 50
291.49
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
*********
O.43
0.04
0.00
67.89
3O.07
214.47
182.61
578.65
71.74
150.63
61.89
3.00
26.38
O.70
73.48
0.42
O.OO
O.OO
O.OO
O.44
3.94
35. 1O
93.94
O.OO
53.06
56.86
421.34
1867.18
49.28
344.79
77.95
1249.92
3O57.SO
291.49
(S)- PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY
-------
STATE OF ILLINOIS
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BV PROCESS TYPE
(CONTINUED)
TOTALS FOR THE STATE OF ILLINOIS (CONTINUED)
*********************************
PROCESS DESCRIPTION
I************************************
GRAIN PROCESS: RECEIVING
GRAIN PROCESS: DRYING
HANDLING
CLEANING
BULK LOADING
TOTAL
RAW MATERIAL UNLOADING
TRANSFER & CONVEYING
RAW GRINDING
UNLOAD- OUTFALL TOSTORAGE
TOTAL
GRAIN PROCESS:
GRAIN PROCESS:
GRAIN PROCESS:
CEMENT MANUF:
CEMENT MANUF:
CEMENT MANUF.
CEMENT MANUF:
CEMENT MANUF:
LIME MANUF:
LIME MANUF: PRIMARY CRUSHING
LIME MANUF: ROTARY KILN
CONCRETE BATCH: TOTAL
CONCRETE BATCH: TRANSFER OF SAND
CONCRETE BATCH: CEMENT UNLOAD TO SILOS
CONCRETE BATCH: HOPPER LOAD OF AGGREGATE
CONCRETE BATCH: MIXER LOAD OF AGGREGATE
CONCRETE BATCH:LOAD OF TRANSIT MIX TRUCK
CONCRETE BATCH: LOAD OF DRY BATCH TRUCK
ASPHALT CONCRETE: TOTAL
ASPHALT CONCRETE: BATCHING PROCESS
ASPHALT CONCRETE: AGGREGATE STORAGE
BRICK MANUFACTURING: TOTAL
STONE QUARRY: HANDLING
STONE QUARRY: PRIMARY CRUSHING
STONE QUARRY: SECONDARY CRUSH & SCREEN
STONE QUARRY: STORAGE
SECONDARY COPPER SMELTING
SECONDARY COPPER SMELTING
SECONDARY COPPER SMELTING
SECONDARY COPPER SMELTING
SECONDARY COPPER SMELTING
REV. FUNACE
EL. IND. FURN
ROTARY FURN.
CRUCIBLE FURN
CASTING
SECONDARY COPPER: RECLIAMEER
ANNUAL
PROCESS
RATE
(TONS/YR)
*********
5117913
2651339
2O6O8O68
4591737
1068913
(S)
(S)
(S)
(S)
(S)
(S)
(S)
4454143
7579722
(S)
17196973
25O4378
1972448
1675790
19418
5061908
362B16O
7335271
1525582
8129673
23997383
14446918
3669333
(S)
(S)
35O41
3558
(S)
(S)
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
****************
255.90 -
66.28 -
5152.02 -
1377.52 -
267.23 -
638.45 -
O.90 -
71.35 -
3.31 -
80O.OO -
5429.06 -
4 1 . 08 -
1781.66 -
1402.25 -
30.27 -
2063.64 -
25. O4 -
39.45 -
16.76 -
0.39 -
1569. 19 -
526.08 -
1210.32 -
221.21 -
609.73 -
5999.35 -
1O835.19 -
605.44 -
7.95 -
0.01 -
26.28 -
0.57 -
0.01 -
963. 6O -
255.90
66.28
5 152. O2
1377.52
267.23
1067.85
12.OO
142.71
3.31
16OO.OO
5498 . 22
41. OS
1781.66
14O2.25
30.27
2063.64
25. 04
39.45
16.76
0.39
1569. 19
526. OS
1210.32
221.21
609.73
5999.35
10835. 19
6O5 . 44
23.52
0.02
128.78
1. 14
O.O3
963 . 6O
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
*********
25O.94
66.28
515O.83
1377.52
267.23
819.25
6.45
107.O3
3.31
12OO.OO
5463.64
41.O8
1781.66
1402.25
3O.27
2O63.64
25.04
39.45
16.76
O.39
1569.19
526.OS
1210.32
221.21
6O7.2O
5999.35
1O834.78
605.44
15.81
O.02
77.62
O.87
O.O2
963.6O
(S)- PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY
-------
STATE OF ILLINOIS
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE
(CONTINUED)
TOTALS FOR THE STATE OF ILLINOIS (CONTINUED)
to******************************
PROCESS DESCRIPTION
**»******************»***»****»*****
SECONDARY COPPER: WIRE CRUSHER
HANDLING
MINING:
ASPHALT ROOFING:
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
GLASS MANUFAC:
GLASS MANUFAC:
GLASS MANUFAC:
GLASS MANUFAC:
TOTAL
MIXER DRY
MIXER WET
DRYER
HANDLING - STORAGE
REACTORS
MILLS
CALCINERS
FLAKERS
SULFURIC ACID
PELITE EPANDER
CLOROX; CHLORINATION
CLOROX; PACKING
CLOROX; CONVEYORS
OLEUM; SLFONATION
PHOSPHORIC ACID PLANT
SOAP MFG. MACHINES
SOAP PAD; KETTLES
DETERGENT MANUFAC.
CYANAMID KILN
NA-NH4 SALT PLANT
ALUMINUM CHLORIDE PROD
GLASS MELT FURNACE
BATCH PLANT
HANDLING
COOLER
HANDLING
GYPSUM MANUFAC
GYPSUM MANUFACTURING: MIXERS
PAPER BOX MANUFAC: HOGGERS
PAPER BOX MANUFAC: CUTTERS
PAPER BOX MANUFAC: METAL CONVEYOR
PAPER BOX MANUFAC: CORRUGATOR
ANNUAL
PROCESS
RATE
(TONS/YR)
*****»**»
(S)
(S)
1349222
592604
148306
1604736
41256878
605872
7O789
44899
364O6
(S)
(S)
(S)
(S)
(S)
181242
(S)
37274
(S)
(S)
(S)
(S)
(S)
278781
(S)
458633
(S)
80990
52687
9742O4
1673679
(S)
(S)
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
»****+**»*»***»**»**
9.36 - 9.36
O.42 - 0.42
202.38 - 2O2.38
11.85 - 11.85
1.48 - 1.48
16O.47 - 16O.47
3094.27 - 3O94.27
O.OO - O.OO
5.66 - 5.66
5.O7 - 5.07
2.91 - 2.91
O.OO - O.OO
46.58 - 46.58
0.00 - 0.00
0.25 - O.25
O.O4 - O.O4
14. SO - 14. SO
O.OO - O.OO
13. OS - 13. OS
6.60 - 6.6O
377.64 - 377.64
52.92 - 52.92
33.65 - 33.65
O.OO - O.OO
9.76 - 9.76
SO. 11 - SO. 11
36.69 - 36.69
0.04 - 0.04
12. 15 - 12. 15
1.84 - 1.84
17O.49 - 17O.49
292.89 292.89
O.03 - O.O3
1.86 - 1.86
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
*********
9.36
O.42
202 . 38
11.85
1.48
160.47
3094.27
O.OO
5.66
5.07
2.91
O.OO
46.58
O.OO
O.25
O.O4
14. SO
O.OO
13.05
6.6O
377.64
52.92
33.65
O.OO
9.76
SO. 11
36.69
0.04
12. 15
1.84
17O.49
292.89
O.O3
1.86
(S)» PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY
-------
STATE OF ILLINOIS
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE
(CONTINUED)
TOTALS FOR THE STATE OF ILLINOIS (CONTINUED)
PROCESS DESCRIPTION
PAPER BOX MANUFAC: GLUER
RUBBER MANUFAC: TRIMMING
RUBBER MANUFAC
RUBBER MANUFAC
RUBBER MANUFAC
RUBBER MANUFAC
RUBBER MANUFAC
RUBBER MANUFAC
MIXING
TIRE BUFFERS
HANDLING
MILLS
FARRAL & CALANDER
GRINDING
LEATHER MANUFACTURING: GRINDING
LEATHER MANUFACTURING:BUFFING
LEATHER MANUFACTURING:SHAVING
LEATHER MANUFACTURING:DRY BOOTH
LEATHER MANUFACTURING:WET BPOTH
PAINT MANUFACTURING: SULFONATION
PAINT MANUFACTURING:
PAINT MANUFACTURING:
PAINT MANUFACTURING:
PAINT MANUFACTURING:
PAINT MANUFACTURING:
PAINT MANUFACTURING:
PAINT MANUFACTURING:
CAN MANUFACTURING:
CAN MANUFACTURING:
CAN MANUFACTURING:
FLOOR TILE MANUFAC:
FLOOR TILE MANUFAC:
FLOOR TILE MANUFAC:
FLOOR TILE MANUFAC:
INK MANUFACTURING:
TONER MANUFACTURING
SPONGE (TAPE) MFG:
SPONGE (TAPE) MFG:
SPONGE (TAPE) MFG:
SPONGE (TAPE) MFG:
PARA CRESOL NEUT.
PACKAGING
RESIN PLANT
BATCH MILL
MIXERS
PIGMENT DISPERSION
PASTE MIXING
SIDE SEAM; SOLDER BTH
SIDE SEAM; WIPERS
SIDE SEAM; NOZZLES
PVC HANDLING
MIXING
CRUSHER
ASBESTOS HANDLING
TOTAL
TOTAL
PRESSES
MILLS
GRINDIING
FINISHING
ANNUAL
PROCESS
RATE
(TONS/YR)
23416
19645
47351
2O456
(S)
12820
(S)
18156
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
161O4B
64211
(S)
2755
29283
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
37O56
(S)
(S)
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
***»**********»**
o.oo -
o. 10 -
O.47 -
O. 10 -
O.O4 -
O.32 -
0.00 -
0.45 -
0.01 -
0. 11 -
O. 11 -
O. 11 -
O.O5 -
O.46 -
149.84 -
3.74 -
3.26 -
143.38 -
161. OS -
64.21 -
226.95 -
0.01 -
O. 15 -
O.OO -
4.87 -
8. 10 -
12.35 -
O. 15 -
21.40 -
0.00 -
O.OO -
O.OO -
O.OO -
O.OO -
O.OO
0.10
0.47
O.1O
O.O4
O.32
O.OO
O.45
O.01
0. 11
O. 11
O.11
O.O5
O.46
149.84
3.74
3.26
143.38
161 .OS
64.21
226.95
O.O1
O.15
O.OO
4.87
8. 10
12.35
O. 15
21.4O
O.OO
O.OO
O.OO
0.00
O.OO
O.
o.
o.
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
*****
O.OO
0.10
0.47
O.1O
O.O4
O.32
O.OO
0.45
O.01
, 11
11
, 11
0.05
O.46
149.84
3.74
3.26
143.38
161.05
64.21
226.95
O.O1
0.15
O.OO
4.87
8. 10
12.35
0.15
21.40
0.00
O.OO
O.OO
O.OO
O.OO
(S)- PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY
-------
STATE OF ILLINOIS
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE
(CONTINUED)
TOTALS FOR THE STATE OF ILLINOIS (CONTINUED)
PROCESS DESCRIPTION
****************************************
GENERAL WOOD WORKING
CARBON BLACK
PAINT SPRAY BOOTHS
SEASONING STANDS
WIRE STRIPPERS
CONTACT POT M
QUENCH POT
RECIRCULATING FURNACE
FERTILIZER DRYER
ANNUAL
PROCESS
RATE
(TONS/YR)
** ******
422874
23739
264220
(S)
1157
478747
4397O8
93510
(S)
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
289
2
1
0
0
117
107
246
14
.67
.37
.32
.00
.00
.29
.73
.40
.36
-
-
-
-
-
-
-
-
289.
2.
1 .
O.
0.
117.
1O7.
246.
14.
**
67
37
32
00
OO
29
73
4O
36
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
289.67
2.37
1.32
O.OO
0.00
117.29
1O7.73
246.4O
14.36
-------
STATE OF ILLINOIS
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE
(CONTINUED)
TOTALS FOR THE STATE OF ILLINOIS BY COUNTY
»»*«»**<
>*«****»
COUNTY
**********
COOK
PROCESS DESCRIPTION
***»»*»«**»*»»*»*«»«»*«*»*»*»«»*»
COAL STORAGE: LOADING ONTO PILE
COAL STORAGE: LOADING OUT (OUTGOING)
COAL STORAGE: WIND EROSION
COAL STORAGE (TOTAL)
COKE MANUF: COAL CHARGING
COKING (DOOR LEAKING)
COKE QUENCHING
COKE HANDLING
COKE PUSHING
SHIP/RAILROAD IRON ORE UNLOAD
IRON ORE STORAGE (TOTAL)
IRON ORE HANDLING & TRANSFER
LIMESTONE HANDLING & TRANSFER
BLAST FURNACE DUST HANDLING
SINTER OPERATION
SLAG HANDLING
CASTING HOUSE
STEEL PRODUCTION: BASIC OXYGEN FURNACE
STEEL PRODUCTION: ELECTRIC ARC FURNACE
SCARFING
SWEATING FURNACE
REVERBERATORY FURNACE
CRUCIBLE FURNACE
INDUCTION FURNACE
CHIP DRYER (ROTARY)
SCRAP CRUSHER
SWETAING FURNACE
REVERBERATORY FURNACE
SEC LEAD SMELTING: BLAST/CUPOLA FURNACE
SEC LEAD SMELTING: POT (KETTLE) FURNACE
SEC ZINC SMELT: REVERBERATORV
SEC ZINC SMELT: ROTARY SWEAT FURNACE
SEC ZINC SMELT: MUFFLE SWEAT FURNACE
SEC ZINC SMELT: CRUCIBLE FURNACE
COKE MANUF
COKE MANUF
COKE MANUF
COKE MANUF
IRON PROD:
IRON PROD:
IRON PROD:
IRON PROD:
IRON PROD:
IRON PROD:
IRON PROD:
IRON PROD:
STEEL PRODUCTION:
SEC ALUMINUM PROD:
SEC ALUMINUM PROD:
SEC ALUMINUM PROD.
SEC ALUMINUM PROD:
SEC ALUMINUM PROD:
SECONDARY ALUMINUM:
SEC LEAD SMELTING:
SEC LEAD SMELTING:
ANNUAL
PROCESS
RATE
(TONS/YR)
****»*
(S)
8308381
(S)
11671970
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
3638234
(S)
(S)
2686482
10369241
729948
(S)
412757
898O4
81OOOO
(S)
62458
(S)
(S)
57410
(S)
1OO465
(S)
5265
(S)
11O22
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/VR)
***************
144. SO -
290.79 -
20.26 -
1692.44 -
382. SO -
180. OO -
90. OO -
109.52 -
157. SO -
4.6O -
132. 2O -
6672.24'-
82.11 -
545.74 -
569.42 -
30.22 -
537. 3O -
725.85 -
65. 7O -
5.49 -
148.59 -
9.88 -
36.45 -
0.06 -
22.48 -
14.82 -
3.65 -
80.37 -
79.78 -
2. 01 -
0.00 -
1.47 -
1.33 -
O.O3 -
825. 7O
1661.68
389.52
7OO3. 18
4500. OO
405. OO
27OO.OO
619. O3
45O.OO
6.9O
237.96
6672.24
82. 11
545.74
1658.94
31.42
5278.94
6221.54
1O94.92
5.49
148.59
9.88
36.45
O.O6
22.48
14.82
7.98
450.67
79.78
2. 01
O.72
3.32
3.93
O.O3
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
*****
144.SO
332.34
1O9.O7
2100.95
382.SO
225.OO
9O.OO
38O.94
211.SO
5.75
185.O8
6672.24
82.11
545.74
1658.94
3O.82
537.30
254O.46
529.21
5.49
148.59
9.88
36.45
O.O6
22.48
14.82
5.81
265.52
79.78
2.01
O.36
2.40
2.63
O.O3
(S)- PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY
-------
STATE OF ILLINOIS
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BV PROCESS TYPE
(CONTINUED)
TOTALS FOR THE STATE OF ILLINOIS BY COUNTY (CONTINUED)
************»**************»*****
COUNTY
*****»«
PROCESS DESCRIPTION
*******************
SEC ZINC SMELT: KETTLE MELTING FURNACE
SEC ZINC SMELT: REVERBERATE MELT FURNACE
SEC ZINC SMELT:INDUCTION MELTING FURNACE
IRON/STEEL FOUNDRY: CUPOLA FURNACE
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY:
CRUCIBLE FURA CE
ELECTRIC ARC FURNACE
INDUCTION FURNACE
CASTING SHAKEOUT
POURING AND COOLING
SAND HANDLING
IRON/STEEL FOUNDRY:FOUNDRY CAST CLEANING
IRON/STEEL FOUNDRY: MOLD MAKING
SHOT BLAST GRINDER / FINISHING
CORE MAKING
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY:
FOUNDRY:
STEEL FOUNDRY:
IRON/STEEL FOUNDRY
IRON/STEEL FOUNDRY
IRON/STEEL FOUNDRY
IRON/STEEL FOUNDRY
IRON/STEEL FOUNDRY
IRON/STEEL FOUNDRY
IRON/STEEL FOUNDRY
IRON/STEEL FOUNDRY
IRON/STEEL FOUNDRY
IRON/STEEL FOUNDRY
GRAIN CLEANING
GRAIN DRYING
GRAIN TERMINAL: RECEIVING
GRAIN TERMINAL: LOADING
GRAIN TERMINAL: TUNNEL BELT
GRAIN TERMINAL: HEADHOUSE
GRAIN TERMINAL: TRIPPER
TERMINAL GRAIN ELEVATOR
GRAIN ELEVATOR: WHEAT MILL
GRAIN PROCESS: CORN MILLING
BALL MILL
MOLTEN IRON TRANSFER
SOAKING PITS
STRIP MILLS
PICKLING TANKS
PLATING
AUTO SHREDDER
METAL SEPARATORS
GRAVITY SEPARATORS
DESULF STATION-STEEL
ANNUAL
PROCESS
RATE
(TONS/YR)
*********
17O194
(S)
(S)
185557
184856
214469
22744O
414213
47828
1O19477
257875
85591
5294424
(S)
34580
(S)
(S)
3771255
3B8O6
882O6
787992
46800
125256
(S)
353720
(S)
B42676O
5745164
(S)
4597200
(S)
(S)
873572
485815
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/VR)
*********************
O.43 -
O.O4 -
O.OO -
9.28 -
9.24 -
112.6O -
227.44 -
248.53 -
2.39 -
152.92 -
20.63 -
3.OO -
26.47 -
0.7O -
73.48 -
0.42 -
0.00 -
O.OO -
O.OO -
0.44 -
3.94 -
35. 1O -
93.94 -
O.OO -
S3.O6 -
56.86 -
421.34 -
1867.18 -
49.28 -
344.79 -
77.95 -
1249.92 -
3O57.5O -
291.49 -
0.43
O.04
0.00
185.56
55.46
373. 18
227.44
265O.96
98.76
152.92
1O3. 15
3.00
26.47
O.7O
73.48
O.42
0.00
O.OO
O.OO
0.44
3.94
35.1O
93.94
O.OO
53.06
56.86
421.34
1867. 18
49.28
344.79
77.95
1249.92
3057. SO
291.49
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
*********
O.43
O.O4
O.OO
67.89
3O.O7
214.47
182.61
57B.65
71.74
ISO.63
61.89
3.00
26.38
O.7O
73.48
O.42
0.00
O.OO
O.OO
O.44
3.94
35. 1O
93.94
O.OO
53.06
56.86
421.34
1867.18
49.28
344.79
77.95
1249.92
3O57.SO
291.49
(S)- PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY
-------
STATE OF ILLINOIS
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORV
TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TVPE
(CONTINUED)
TOTALS FOR THE STATE OF ILLINOIS
*********************************
BY COUNTY (CONTINUED)
**********
COUNTY
PROCESS DESCRIPTION
****************************************
RECEIVING
DRYING
HANDLING
CLEANING
BULK LOADING
TOTAL
RAW MATERIAL UNLOADING
TRANSFER & CONVEYING
RAW GRINDING
UNLOAD- OUTFALL TOSTORAGE
LIME MANUF: TOTAL
LIME MANUF: PRIMARY CRUSHING
LIME MANUF: ROTARY KILN
CONCRETE BATCH: TOTAL
TRANSFER OF SAND
CEMENT UNLOAD TO SILOS
HOPPER LOAD OF AGGREGATE
MIXER LOAD OF AGGREGATE
CONCRETE BATCH:LOAD OF TRANSIT MIX TRUCK
CONCRETE BATCH: LOAD OF DRY BATCH TRUCK
ASPHALT CONCRETE: TOTAL
ASPHALT CONCRETE: BATCHING PROCESS
ASPHALT CONCRETE: AGGREGATE STORAGE
BRICK MANUFACTURING: TOTAL
STONE QUARRY: HANDLING
STONE QUARRY: PRIMARY CRUSHING
STONE QUARRY: SECONDARY CRUSH & SCREEN
STONE QUARRY: STORAGE
SECONDARY COPPER SMELTING:
SECONDARY COPPER SMELTING:
SECONDARY COPPER SMELTING'
SECONDARY COPPER SMELTING:
SECONDARY COPPER SMELTING:
GRAIN PROCESS:
GRAIN PROCESS:
GRAIN PROCESS:
GRAIN PROCESS:
GRAIN PROCESS:
CEMENT MANUF:
CEMENT MANUF:
CEMENT MANUF:
CEMENT MANUF:
CEMENT MANUF:
CONCRETE BATCH:
CONCRETE BATCH:
CONCRETE BATCH:
CONCRETE BATCH:
REV. FUNACE
EL. IND. FURN
ROTARY FURN.
CRUCIBLE FURN
CASTING
SECONDARY COPPER: HECLIAMEER
ANNUAL
PROCESS
RATE
(TONS/YR)
*********
5117913
2651339
20608068
4591737
1068913
(S)
(S)
(S)
(S)
(S)
(S)
(S)
4454143
7579722
(S)
17196973
2504378
1972448
167579O
19418
50619O8
3628160
7335271
1525582
8129673
23997383
14446918
3669333
(S)
(S)
35041
3558
(S)
(S)
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
««*»*»»**»*»****»**
255. 9O
66.28
5152.02
1377.52
267.23
638.45
0.90
71.35
3.31
800. OO
5429.06
41.08
1781.66
1402.25
30.27
2O63.64
25. 04
39.45
16.76
0.39
1569. 19
526.08
1210.32
221.21
609.73
5999.35
10835.19
605.44
7.95
0.01
26.28
0.57
O.O1
963. 6O
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
255.90
66.28
5152.02
1377.52
267.23
1067.85
12.0O
142.71
3.31
1600. OO
5498.22
41.O8
1781.66
14O2.2S
3O.27
2063.64
25. 04
39.45
16.76
O.39
1569.19
526.08
1210.32
221.21
609.73
5999.35
10835.19
6O5 . 44
23.52
O.O2
128.78
1. 14
O.O3
963. 6O
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
******
250.94
66.28
5150.83
1377.52
267.23
819.25
6.45
1O7.O3
3.31
1200.00
5463.64
41 .08
1781.66
1402.25
30.27
2O63.64
25.04
39.45
16.76
O.39
1569.19
526.OB
121O.32
221.21
607.20
5999.35
10834.78
605.44
15.81
O.O2
77.62
O.87
O.O2
963.60
(S)» PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY
-------
STATE OF ILLINOIS
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORV
TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE
(CONTINUED)
TOTALS FOR THE STATE OF ILLINOIS
*******»*»******4
BY COUNTY (CONTINUED)
COUNTY
**
PROCESS DESCRIPTION
*«***«******»»»»»»»<
»***»»*»*»
SECONDARY COPPER
MINING: HANDLING
ASPHALT ROOFING:
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
GLASS MANUFAC:
GLASS MANUFAC-
GLASS MANUFAC:
GLASS MANUFAC:
WIRE CRUSHER
TOTAL
MIXER DRV
MIXER WET
DRYER
HANDLING - STORAGE
REACTORS
MILLS
CALCINERS
FLAKERS
SULFURIC ACID
PELITE EPANDER
CLOROX; CHLORINATION
CLOROX; PACKING
CLOROX; CONVEYORS
OLEUM; SLFONATION
PHOSPHORIC ACID PLANT
SOAP MFG. MACHINES
SOAP PAD; KETTLES
DETERGENT MANUFAC.
CYANAMID KILN
NA-NH4 SALT PLANT
ALUMINUM CHLORIDE PROD
GLASS MELT FURNACE
BATCH PLANT
HANDLING
COOLER
HANDLING
GYPSUM MANUFAC
GYPSUM MANUFACTURING: MIXERS
PAPER BOX MANUFAC: HOGGERS
PAPER BOX MANUFAC: CUTTERS
PAPER BOX MANUFAC: METAL CONVEYOR
PAPER BOX MANUFAC: CORRUGATOR
ANNUAL
PROCESS
RATE
(TONS/YR)
******
(S)
(S)
1349222
592604
148306
16O4736
41256878
6O5872
7O789
44899
36406
(S)
(S)
(S)
(S)
(S)
181242
(S)
37274
(S)
(S)
(S)
(S)
(S)
278781
(S)
458633
(S)
B099O
52687
974204
1673679
(S)
(S)
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
*********************
9.36 -
0.42 -
2O2.38 -
11.85 -
1.48 -
160.47 -
3O94.27 -
O.OO -
5.66 -
5.07 -
2.91 -
O.OO -
46.58 -
0.00 -
0.25 -
0.04 -
14. SO -
O.OO -
13. O5 -
6.6O -
377.64 -
52.92 -
33.65 -
O.OO -
9.76 -
50.11 -
36.69 -
0.04 -
12. 15 -
1.84 -
170.49 -
292.89 -
0.03 -
1.86 -
9.36
O.42
2O2 . 38
11.85
1.48
16O.47
3O94 . 27
O.OO
5.66
5.O7
2.91
O.OO
46.58
0.00
O.25
O.O4
14. SO
O.OO
13. OS
6.60
377.64
52.92
33.65
0.00
9.76
SO. 11
36.69
O.O4
12. 15
1.84
17O.49
292.89
O.O3
1.86
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
*********
9.36
O.42
2O2.38
11.85
1.48
16O.47
3O94.27
O.OO
5.66
5.07
2.91
O.OO
46.58
O.OO
O.25
O.04
14. SO
O.OO
13.OS
6.6O
377.64
52.92
33.65
O.OO
9.76
SO. 11
36.69
0.04
12.15
1 .84
17O.49
292.89
O.O3
1.86
(S)- PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY
-------
STATE OF ILLINOIS
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BV PROCESS TVPE
(CONTINUED)
TOTALS FOR THE STATE OF ILLINOIS BV COUNTV (CONTINUED)
********************************************
COUNTY
********
RUBBER MANUFAC:
RUBBER MANUFAC:
RUBBER MANUFAC:
RUBBER MANUFAC:
RUBBER MANUFAC:
RUBBER MANUFAC:
PROCESS DESCRIPTION
A***************************
PAPER BOX MANUFAC: GLUER
RUBBER MANUFAC: TRIMMING
MIXING
TIRE BUFFERS
HANDLING
MILLS
FARRAL & CALANDER
GRINDING
LEATHER MANUFACTURING: GRINDING
LEATHER MANUFACTURING:BUFFING
LEATHER MANUFACTURING:SHAVING
LEATHER MANUFACTURING.DRY BOOTH
LEATHER MANUFACTURING.WET BPOTH
PAINT MANUFACTURING: SULFONATION
PAINT MANUFACTURING:
PAINT MANUFACTURING:
PAINT MANUFACTURING:
PAINT MANUFACTURING:
PAINT MANUFACTURING:
PAINT MANUFACTURING.
PAINT MANUFACTURING:
PARA CRESOL NEUT.
PACKAGING
RESIN PLANT
BATCH MILL
MIXERS
PIGMENT DISPERSION
PASTE MIXING
CAN MANUFACTURING: SIDE SEAM; SOLDER BTH
CAN MANUFACTURING: SIDE SEAM; WIPERS
SIDE SEAM; NOZZLES
: PVC HANDLING
: MIXING
: CRUSHER
CAN MANUFACTURING:
FLOOR TILE MANUFAC
FLOOR TILE MANUFAC
FLOOR TILE MANUFAC
FLOOR TILE MANUFAC
INK MANUFACTURING:
TONER MANUFACTURING: TOTAL
SPONGE (TAPE) MFC: PRESSES
SPONGE (TAPE) MFG:
SPONGE (TAPE) MFG:
SPONGE (TAPE) MFG:
ASBESTOS HANDLING
TOTAL
MILLS
GRINDIING
FINISHING
ANNUAL
PROCESS
RATE
(TONS/YR)
*********
23416
19645
47351
2O4S6
(S)
12820
(S)
18156
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
161048
6421 1
(S)
2755
29283
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
37056
(S)
(S)
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
**************
o.oo -
0.1O -
0.47 -
0. 10 -
O.O4 -
0.32 -
O.OO -
0.45 -
O.O1 -
0. 11 -
0. 11 -
0. 11 -
0.05 -
0.46 -
149.84 -
3.74 -
3.26 -
143.38 -
161.05 -
64.21 -
226.95 -
0.01 -
0. 15 -
0.00 -
4.87 -
8.10 -
12.35 -
0. 15 -
21.40 -
0.00 -
O.OO -
0.00 -
O.OO -
0.00 -
O.OO
O.1O
0.47
O.1O
O.04
O.32
0.00
O.45
O.O1
O.11
0.11
O. 11
0.05
O.46
149.84
3.74
3.26
143.38
161 .05
64.21
226.95
O.O1
O.15
0.00
4.87
8.10
12.35
0.15
21.4O
O.OO
O.OO
O.OO
0.00
O.OO
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
*********
O.OO
o. 10
O.47
O.1O
O.O4
O.32
O.OO
O.45
O.O1
O.11
0.11
0.11
O.05
O.46
149.84
3.74
3.26
143.38
161.05
64.21
226.95
O.O1
O.15
0.00
4.87
8.1O
12.35
0.15
21.4O
O.OO
O.OO
O.OO
O.OO
0.00
(S)- PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY
-------
STATE OF ILLINOIS
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TVPE
(CONTINUED)
TOTALS FOR THE STATE OF ILLINOIS BY COUNTY (CONTINUED)
********************************************
POTENTIAL TYPICAL
ANNUAL PROCESS PROCESS
PROCESS FUGITIVE FUGITIVE
RATE EMISSIONS EMISSIONS
COUNTY PROCESS DESCRIPTION (TONS/YR) (TONS/YR) (TONS/YR)
***»»**** **************************************** ********* ********************* *********
GENERAL WOOD WORKING 422874 2B9.67 - 289.67 289.67
CARBON BLACK 23739 2.37 - 2.37 2.37
PAINT SPRAY BOOTHS 26422O 1.32 - 1.32 1.32
SEASONING STANDS (S) O.OO - O.OO O.OO
WIRE STRIPPERS 1157 O.OO - O.OO O.OO
CONTACT POT M 478747 117.29 - 117.29 117.29
QUENCH POT 439708 107.73 - 1O7.73 1O7.73
RECIRCULATING FURNACE 93510 246.4O - 246.4O 246.40
FERTILIZER DRYER (S) 14.36 - 14.36 14.36
-------
STATE OF ILLINOIS
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE
TOTALS FOR THE STATE OF ILLINOIS
SIC
CODE
****
1420
1440
149O
1540
2030
2040
2050
2060
207O
2080
2090
2140
2320
2380
240O
2420
2430
2440
2490
2500
2510
2590
2640
2650
2740
2750
2810
2820
2830
2840
2850
2890
2910
2950
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
*********************
9567.46 -
5563. 6O -
4. 13 -
3.7O -
137.83 -
8063. 10 -
161.61 -
116. BO -
0.04 -
288.11 -
198.57 -
5.43 -
8.O8 -
0.38 -
2O5.27 -
2.07 -
21.71 -
0.41 -
37.49 -
0.52 -
2.05 -
1.11 -
121.02 -
1O8.27 -
6.17 -
161.08 -
3164. 17 -
63.42 -
12.67 -
466.28 -
566. 6O -
236.73 -
O.OO -
3397.43 -
9567.46
5563. 6O
4. 13
3.70
137.83
B427.10
161.61
116.80
0.04
288.11
198.57
5.43
8.08
O.38
2O5.27
2.O7
21.71
O.41
37.49-
O.52
2.05
1.11
121.02
1O8.27
6. 17
161.08
3168.56
63.42
12.67
466.28
566.60
236.73
0.00
3397.43
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
*********
9567.46
5563.60
4. 13
3.7O
137.83
8091.10
160.42
116.80
O.O4
288.11
198.57
5.43
8.OS
0.38
2O5.27
2.07
21.71
O.41
37.49
O.52
2.05
1.11
121.02
108.27
6. 17
161.08
3164.93
63.42
12.67
466.28
566.6O
236.73
O.OO
3397.43
-------
STATE OF ILLINOIS
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE
(CONTINUED)
TOTALS FOR THE STATE OF ILLINOIS (CONTINUED)
***+*********+*****************
SIC
CODE
****
2980
2990
3010
3030
304O
3060
307O
3110
3120
3210
3220
3240
3250
326O
3270
3280
3290
3310
3320
3330
3340
3350
336O
3390
34OO
341O
3420
3440
346O
3470
3490
3510
3520
3530
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
**»*****»***»»*****
1. 15
1.65
O.34
O.01
1.04
0.17
O.44
O.01
810. CO
94.55
0.03
3.6O
32.42
21.O8
4430. O1
1430.25
405.18
9890.76
586.44
6.50
1428.51
1.97
298. 18
540.46
1.3O
0.39
0.00
102 . 52
1.34
2O. 29
497.03
0.31
2.01
0.62
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1.15
1.65
O.34
O.O1
1.04
O.17
0.44
O.O1
BOSS. 00
94.55
O.O3
3.60
41. OS
21.08
4505.11
1430.25
4O5.18
22188.60
34BO.OB
31.87
2O33.26
1.97
529.59
587.38
1.30
O.39
0.00
119.53
1.34
7O.4O
5O4 . 94
O.31
2.01
1.27
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
*********
1. 15
1 .65
O.34
O.O1
1 .04
0. 17
0.44
O.O1
909.00
94.55
O.O3
3.6O
36.73
21.OS
4467.56
1430.25
4O2.25
12939.87
1318.92
19.21
1595.32
1.97
398. 15
566.53
1.30
0.39
O.OO
111.74
1.34
28.93
5O1.03
0.31
2.01
0.94
-------
STATE OF ILLINOIS
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORV
TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE
(CONTINUED)
TOTALS FOR THE STATE OF ILLINOIS (CONTINUED)
*********************
SIC
CODE
****
3550
3560
3570
3590
36OO
3620
3630
3640
3660
3690
37OO
3710
3720
3740
3770
3790
3810
3840
3860
39OO
3940
3990
4220
4460
4740
478O
4910
4950
5030
504O
5O8O
5O90
5130
5160
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/VR)
0.03 -
0.5B -
2O. 80 -
37.39 -
1.54 -
O.O6 -
4.25 -
O.23 -
5.91 -
0.44 -
O.O8 -
43.56 -
934.99 -
2.25 -
134. 1O -
O.O1 -
O. 1O -
32.64 -
O.OO -
2.3O -
3.85 -
70. 18 -
5886.93 -
1687.55 -
O.OO -
113. SO -
1656.92 -
14.36 -
5421.81
2.6O -
O.O5 -
32.34 -
O.OO -
3.51 -
0.03
0.82
20. 8O
37.39
1.54
0.06
4.25
0.23
13.84
0.44
0.08
473.26
1734.99
4.51
134. 1O
0.01
0.1O
32.64
O.OO
2.3O
3.85
688.52
5886.93
2116.96
0.00
343.34
7OO2.87
14.36
5489.70
2.60
0.05
32.34
0.00
3.51
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
*********
O.03
0.70
2O. BO
37.39
1.54
O.O6
4.25
O.23
9.01
O.44
0.08
137.O2
1334.99
3.38
134. 1O
O.01
O.10
32.64
O.OO
2.30
3.85
133.99
5881.97
1868.35
O.OO
131.00
2O35.99
14.36
5455.76
2.60
O.O5
32.34
0.00
3.61
-------
STATE OF ILLINOIS
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE
(CONTINUED)
TOTALS FOR THE STATE OF ILLINOIS (CONTINUED)
*********************************
SIC
CODE
****
5420
5990
7390
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
**««*»»»»»*»«»*»***
144.14 - 1235.52
O.01 - 0.01
0.37 - 0.37
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
*********
504.50
0.01
0.37
-------
STATE OF ILLINOIS
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE
(CONTINUED)
TOTALS FOR THE STATE OF ILLINOIS
BY COUNTY
»****
COUNTY
*
COOK
SIC
CODE
*
1420
1440
1490
1540
2O3O
2O4O
2O5O
2060
2O7O
2O8O
209O
2140
232O
2380
2400
242O
243O
2440
249O
2500
2510
259O
264O
265O
2740
2750
281O
282O
283O
284O
285O
2890
2910
2950
29BO
2990
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
******
9567.46 -
5663.60 -
4.13 -
3.70 -
137.83 -
BO63.10 -
161.61 -
116.80 -
O.04 -
288.11 -
198.57 -
5.43 -
B.08 -
0.38 -
205.27 -
2.O7 -
21.71 -
0.41 -
37.49 -
O.52 -
2.05 -
1.11 -
121.O2 -
108.27 -
6.17 -
161.08 -
3164.17 -
63.42 -
12.67 -
466.28 -
566.60 -
236.73 -
0.00 -
3397.43 -
1.15 -
1.66 -
9567.46
6663 . 60
4. 13
3.70
137.83
8427. 10
161.61
116.80
0.04
288.11
198.57
5.43
8.08
0.38
205.27
2.07
21.71
O.41
37.49
0.52
2.05
1.11
121 .02
108.27
6.17
161.08
3168.56
63.42
12.67
466.28
566 . 60
236.73
O.OO
3397.43
1. 15
1.65
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
****
9567.46
6563.60
4.13
3.70
137.83
8O91.1O
16O.42
116.80
O.O4
288. 11
198.57
5.43
8.OB
O.38
205.27
2.O7
21.71
O.41
37.49
O.52
2.OS
1.11
121.O2
108.27
6. 17
161.OB
3164.93
63.42
12.67
466.28
566.60
236.73
O.OO
3397.43
1.15
1.65
-------
3010
3030
3040
3060
3070
3110
3120
3210
3220
0.34
0.01
1.04
0.17
0.44
0.01
810.00
94.55
0.03
0.34
0.01
1.04
0.17
0.44
0.01
8055.00
94.55
0.03
0.34
0.01
1.04
0.17
0.44
0.01
909.00
94.55
0.03
-------
STATE OF ILLINOIS
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE
(CONTINUED)
TOTALS FOR THE STATE OF ILLINOIS BY COUNTY (CONTINUED)
********************************************
'COUNTY
»******
SIC
CODE
* * * *
3240
3250
326O
327O
328O
329O
331O
3320
333O
334O
335O
3360
339O
34OO
34 1O
34 2O
3440
3460
3470
349O
351O
352O
3530
3550
3560
357O
359O
36OO
362O
3630
364O
366O
369O
370O
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
3.60 -
32.42 -
21.08 -
4430.01 -
1430.25 -
4O5.18 -
9890.76 -
586.44 -
6.50 -
1428.51 -
1.97 -
298.18 -
540.46 -
1.30 -
O.39 -
0.00 -
1O2.52 -
1.34 -
20.29 -
497.03 -
0.31 -
2.01 -
0.62 -
0.03 -
0.58 -
20.80 -
37.39 -
1.54 -
0.06 -
4.25 -
0.23 -
5.91 -
0.44 -
0.08 -
3.6O
41.05
21.08
45O5. 11
1430.25
405. 18
22188.6O
3480. OS
31.87
2033.26
1.97
529.59
587.38
1.30
0.39
0.00
119.53
1.34
70.40
504 . 94
0.31
2.01
1.27
O.O3
0.82
20.80
37.39
1.54
0.06
4.25
0.23
13.84
0.44
o.oa
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
*********
3.60
36.73
21.OS
4467.56
1430.25
4O2.25
12939.87
1318.92
19.21
1595.32
1.97
398.15
566.53
1.3O
O.39
O.OO
111.74
1.34
28.93
5O1.O3
0.31
2.01
O.94
O.03
0.7O
20. BO
37.39
1.54
0.06
4.25
O.23
9.01
0.44
0.08
-------
STATE OF ILLINOIS
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE
(CONTINUED)
TOTALS FOR THE STATE OF ILLINOIS BY COUNTY (CONTINUED)
***********************************
COUNTY
**********
SIC
CODE
****
3710
3720
3740
3770
3790
3810
3840
3860
3900
3940
3990
4220
4460
4740
4780
4910
4950
5030
5040
5080
5O90
5130
5160
5420
5990
7390
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
***»»**»»*******»»*
43.56 -
934.99 -
2.25 -
134. 1O -
O.O1 -
0.10 -
32.64 -
0.00 -
2.30 -
3.85 -
70. 18 -
5886.93 -
1687.55 -
O.OO -
113.30 -
1656.92 -
14.36 -
5421.81 -
2.60 -
0.05 -
32.34 -
0.00 -
3.51 -
144. 14 -
0.01 -
0.37 -
473.26
1734.99
4.51
134. 1O
O.O1
0. 10
32.64
0.00
2.30
3. 85
688.52
5886.93
2116.96
O.OO
343.34
7OO2.87
14.36
5489.70
2.6O
O.05
32.34
0.00
3.51
1235.52
0.01
0.37
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
*******»
137.O2
1334.99
3.38
134.1O
O.O1
O.1O
32.64
0.00
2.30
3.85
133.99
5881.97
1868.35
O.OO
131.CO
2O35.99
14.36
5455.76
2.6O
O.O5
32.34
O.OO
3.51
5O4.SO
O.O1
0.37
-------
APPENDIX C
SUMMARY OF INDIANA STATE PROCESS FUGITIVE EMISSION INVENTORY
-------
STATE OF INDIANA
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS FOR ALL FACILITIES
TOTALS FOR THE STATE OF INDIANA
»*»***»****««»*******»»*»*»
POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 14571.3O - 54355.23
TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 18448.47
TOTALS FOR THE STATE OF INDIANA BY COUNTY
********************************************
COUNTY OF MARION
POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/VR): 5042.28 - 14O34.34
TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 5290.82
COUNTY OF PORTER
POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 5269.24 - 34296.89
TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/VR): 8823.44
COUNTY OF VIGO
POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 4259.78 - 6024.OO
TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 4334.21
-------
STATE OF INDIANA
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE
TOTALS FOR THE STATE OF INDIANA
****»»»**»*»*****»**»*
PROCESS DESCRIPTION
we*************************************
COAL STORAGE: LOADING ONTO PILE
COAL STORAGE (TOTAL)
COKE MANUF: COAL STORAGE
COKE MANUF: COAL CHARGING
COKE MANUF: COKING (DOOR LEAKING)
COKE MANUF: COKE QUENCHING
COKE MANUF: COKE HANDLING
COKE MANUF: COKE PUSHING
IRON PROD: SINTER OPERATION
IRON PROD: CASTING HOUSE
STEEL PRODUCTION: BASIC OXYGEN FURNACE
STEEL PRODUCTION: SCARFING
SEC ALUMINUM PROD: REVERBERATORY FURNACE
SEC ALUMINUM PROD: CHIP DRYER (ROTARY)
SEC ALUMINUM PROD:CHLORINATION - FLUXING
SEC LEAD SMELTING: REVERBERATORY FURNACE
SEC LEAD SMELTING: BLAST/CUPOLA FURNACE
POT (KETTLE) FURNACE
CUPOLA FURNACE
SEC LEAD SMELTING:
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY:
ELECTRIC ARC FURNACE
INDUCTION FURNACE
CASTING SHAKEOUT
SAND HANDLING
IRON/STEEL FOUNDRY:FOUNDRY CAST CLEANING
IRON/STEEL FOUNDRY: MOLD MAKING
FOUNDRY: SHOT BLAST GRINDER / FINISHING
STEEL FOUNDRY: CORE MAKING
IRON/STEEL FOUNDRY: MOLTEN IRON TRANSFER
GRAIN ELEVATOR: GRAIN HANDLING (TOTAL)
GRAIN DRYING
GRAIN TERMINAL: RECEIVING
GRAIN TERMINAL: LOADING
TERMINAL GRAIN ELEVATOR
GRAIN ELEVATOR: WHEAT MILL
ANNUAL
PROCESS
RATE
(TONS/YR)
*********
2325242
3O73130
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
299956
326611
239440
(S)
2173120
(S)
(S)
81094
(S)
(S)
(S)
(S)
(S)
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
81.38 -
445.60 -
307. 17 -
119O.48 -
56O.22 -
28O. 11 -
1O. 16 -
490.20 -
1248.27 -
826.25 -
344.48 -
13.55 -
14.30 -
4.83 -
3110.00 -
62.99 -
192.45 -
O.B3 -
1.41 -
4.69 -
11O.8O -
179.97 -
48.99 -
19.16 -
49. B7 -
1O. 87 -
3.22 -
2.69 -
332.49 -
3.72 -
21.46 -
172. 15 -
643. 16 -
741.72 -
465. OS
1843.88
1271.03
14O05.63
126O.51
84O3.38
57.44
14O0.56
3636.68
8117.94
2952.71
13.55
14.30
4.83
3110.00
353. 18
192.45
O.83
28.20
15.54
110.80
1919.72
48.99
95.78
49.87
10. 87
3.22
2.69
332.49
3.72
21.46
172.15
643. 16
741.72
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
81.38
553.16
376.24
953.25
70O.28
28O.11
35.35
518.35
3636.68
826.25
12O5.69
13.55
14.30
2.29
311O.00
208.OS
192.45
O.83
14.80
B.93
110.80
479.93
48.99
57.47
49.87
1O.87
3.22
2.69
332.49
3
21
172
72
46
15
643.16
741.72
(S)- PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY
-------
STATE OF INDIANA
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE
(CONTINUED)
TOTALS FOR THE STATE OF INDIANA (CONTINUED)
»*»»**»*»«»»»**»»»«*»*»«***
PROCESS DESCRIPTION
«*****»***»************
GRAIN PROCESS:
GRAIN PROCESS:
GRAIN PROCESS:
GRAIN PROCESS:
GRAIN PROCESS:
CONCRETE BATCH:
RECEIVING
DRYING
HANDLING
CLEANING
BULK LOADING
CEMENT UNLOAD TO SILOS
ASPHALT CONCRETE: TOTAL
ASPHALT CONCRETE: BATCHING PROCESS
ASPHALT CONCRETE: AGGREGATE STORAGE
BRICK MANUFACTURING: TOTAL
STONE QUARRY: HANDLING
STONE QUARRY: PRIMARY CRUSHING
STONE QUARRY: SECONDARY CRUSH & SCREEN
STONE QUARRY: STORAGE
SECONDARY COPPER SMELTING: EL. IND. FURN
CHEMICAL MANUFAC: GENERAL VENTING
CHEMICAL MANUFAC: AMMONIUM NITRATE NEUT.
CHEMICAL MANUFAC: AN PRILL COOLER
GLASS MANUFAC: GLASS MELT FURNACE
GLASS MANUFAC: HAMMER MILL
GLASS MANUFAC: HANDLING & STORAGE
RUBBER MANUFAC: MIXING
RUBBER MANUFAC: MILLS
RUBBER MANUFAC: GRINDING
GENERAL WOOD WORKING
CARBON BLACK
PAINT SPRAY BOOTHS
ANNUAL
PROCESS
RATE
(TONS/YR)
*********
782726
1609535
4839723
327O44
769455
(S)
1697975
(S)
(S)
(S)
1O82OOO
(S)
627000
1053000
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
*********************
39.14 -
40.24 -
1209.93 -
98.11 -
192.36 -
1.2O -
526.37 -
21.75 -
16.50 -
0.61 -
81. 15 -
62.50 -
47O.25 -
173.74 -
5. 15 -
O.OO -
O.OO -
0.00 -
6.78 -
72.28 -
14.53 -
O.OO -
O.42 -
O.31 -
O. 13 -
8. 19 -
0.01 -
39.14
40.24
12O9.93
98.11
192.36
1.20
526.37
21.75
16. SO
O.61
81. 15
62.50
47O.25
173.74
14.41
O.OO
O.OO
0.00
6.78
72.28
14.53
O.OO
O.42
O.31
O. 13
8. 19
O.O1
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
*********
39.14
40.24
12O9.93
98. 11
192.36
1.2O
526.37
21.75
16.5O
0.61
81.15
62.5O
47O.25
173.74
1 .44
O.OO
O.OO
0.00
6.78
72.28
14.53
O.OO
O.42
O.31
O. 13
8. 19
0.01
-------
STATE OF INDIANA
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE
(CONTINUED)
TOTALS FOR THE STATE OF INDIANA BY COUNTY
********************************************
COUNTY
******
MARION
PROCESS DESCRIPTION
****************************************
COAL STORAGE: LOADING ONTO PILE
COAL STORAGE (TOTAL)
COKE MANUF: COAL STORAGE
COAL CHARGING
COKING (DOOR LEAKING)
COKE QUENCHING
COKE HANDLING
COKE PUSHING
REVERBERATORY FURNACE
CHIP DRYER (ROTARY)
REVERBERATORY FURNACE
BLAST/CUPOLA FURNACE
POT (KETTLE) FURNACE
CUPOLA FURNACE
ELECTRIC ARC FURNACE
INDUCTION FURNACE
CASTING SHAKEOUT
SAND HANDLING
IRON/STEEL FOUNDRY:FOUNDRY CAST CLEANING
IRON/STEEL FOUNDRY: MOLD MAKING
FOUNDRY: SHOT BLAST GRINDER / FINISHING
STEEL FOUNDRY: CORE MAKING
IRON/STEEL FOUNDRY: MOLTEN IRON TRANSFER
GRAIN DRYING
RECEIVING
LOADING
COKE MANUF:
COKE MANUF:
COKE MANUF:
COKE MANUF:
COKE MANUF:
SEC ALUMINUM PROD:
SEC ALUMINUM PROD:
SEC LEAD SMELTING:
SEC LEAD SMELTING:
SEC LEAD SMELTING:
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY:
GRAIN TERMINAL
GRAIN TERMINAL
TERMINAL GRAIN ELEVATOR
GRAIN ELEVATOR: WHEAT MILL
GRAIN PROCESS:
GRAIN PROCESS:
GRAIN PROCESS:
GRAIN PROCESS:
GRAIN PROCESS:
CONCRETE BATCH:
RECEIVING
DRYING
HANDLING
CLEANING
BULK LOADING
CEMENT UNLOAD TO SILOS
ANNUAL
PROCESS
RATE
(TONS/YR)
******
2325242
742371
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
299956
325005
239440
(S)
217312O
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
1585185
467617O
(S)
(S)
(S)
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
*********************
81 .38 -
107.64 -
27.25 -
316.30 -
148.85 -
74.42 -
8.71 -
13O.24 -
O.61 -
3.39 -
62.99 -
192.45 -
O.83 -
1.41 -
4.69 -
108.30 -
179.97 -
48.75 -
19. 16 -
49.87 -
1O. 87 -
3.22 -
2.69 -
3.72 -
21.46 -
172.15 -
178.94 -
741.72 -
26.81 -
39.63 -
1169.O4 -
72.78 -
13O.72 -
1.20 -
465. OS
445.42
112.74
3721.21
334.91
2232.73
49.22
372. 12
O.61
3.39
353. 18
192.45
0.83
28. 2O
15.54
108. 3O
1919.72
48.75
95.78
49.87
10. 87
3.22
2.69
3.72
21.46
172. 15
178.94
741.72
26.81
39.63
1169.04
72.78
130.72
1.2O
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
*********
81.38
133.63
28.75
79.08
186.O6
74.42
3O.29
34.98
O.61
0.85
2O8.08
192.45
0.83
14.8O
8.93
1O8.3O
479.93
48.75
57.47
49.87
10.87
3.22
2.69
3.72
21.46
172. 15
178.94
741.72
26.81
39.63
1169.04
72.78
130.72
1.2O
(S) = PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY
-------
STATE OF INDIANA
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BV PROCESS TVPE
(CONTINUED)
TOTALS FOR THE STATE OF INDIANA BV COUNTV (CONTINUED)
«*****
COUNTV
PORTER
VIGO
PROCESS DESCRIPTION
*****
ASPHALT CONCRETE: TOTAL
ASPHALT CONCRETE: BATCHING PROCESS
ASPHALT CONCRETE: AGGREGATE STORAGE
BRICK MANUFACTURING: TOTAL
STONE QUARRY: HANDLING
STONE QUARRY: PRIMARY CRUSHING
STONE QUARRY: SECONDARY CRUSH ft SCREEN
STONE QUARRY: STORAGE
SECONDARY COPPER SMELTING: EL. IND. FURN
GLASS MANUFAC: GLASS MELT FURNACE
GLASS MANUFAC: HANDLING ft STORAGE
RUBBER MANUFAC: MILLS
RUBBER MANUFAC: GRINDING
GENERAL WOOD WORKING
CARBON BLACK
PAINT SPRAY BOOTHS
COAL STORAGE (TOTAL)
COKE MANUF: COAL STORAGE
COKE MANUF: COAL CHARGING
COKE MANUF: COKING (DOOR LEAKING)
COKE MANUF: COKE QUENCHING
COKE MANUF: COKE PUSHING
IRON PROD: SINTER OPERATION
IRON PROD: CASTING HOUSE
STEEL PRODUCTION: BASIC OXYGEN FURNACE
STEEL PRODUCTION: SCARFING
SEC ALUMINUM PROD: CHIP DRYER (ROTARY)
IRON/STEEL FOUNDRY: INDUCTION FURNACE
IRON/STEEL FOUNDRY: SAND HANDLING
GRAIN ELEVATOR: GRAIN HANDLING (TOTAL)
TERMINAL GRAIN ELEVATOR
ASPHALT CONCRETE: TOTAL
CHEMICAL MANUFAC: GENERAL VENTING
COAL STORAGE (TOTAL)
COKE MANUF: COAL CHARGING
COKE MANUF: COKING (DOOR LEAKING)
COKE MANUF: COKE QUENCHING
ANNUAL
PROCESS
RATE
(TONS/YR)
»»»**»
9B0950
(S)
(S)
(S)
(S)
(S)
369000
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
81094
(S)
470077
(S)
1626239
(S)
(S)
(S)
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/VR)
it******************
304. O9 -
21.75 -
16. 6O -
O.61 -
61. 8O -
62. SO -
276.75 -
131. 17 -
5.15 -
3.41 -
7.30 -
0.42 -
0.31 -
O. 13 -
8.19 -
0.01 -
102. 16 -
279.92 -
820.46 -
386.10 -
193. OS -
337.83 -
1248.27 -
826.25 -
344.48 -
13.55 -
1.44 -
2.50 -
0.24 -
332.49 -
234.79 -
145.72 -
0.00 -
235. 8O -
53.72 -
25.28 -
12.64 -
304. O9
21.75
16.50
O.61
61. SO
62.50
276.75
131. 17
14.41
3.41
7.30
O.42
O.31
O. 13
8.19
0.01
422.71
1158.29
9652.42
868.72
5791.45
965.24
3636.68
8117.94
2952.71
13.65
1.44
2.50
0.24
332.49
234.79
145.72
0.00
975.74
632. CO
56.88
379.20
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
**
304.09
21.75
16. SO
0.61
61. SO
62. SO
276.75
131.17
1.44
3.41
7.3O
0.42
O.31
O. 13
8. 19
0.01
126.81
347.49
B2O.46
482.62
193.O5
453.66
3636.68
826.25
1205.69
13.55
1.44
2. SO
0.24
332.49
234.79
145.72
O.OO
292.72
53.72
31.6O
12.64
-------
Coke Manuf:
Coke Manuf:
Coke Handling
Coke Pushing
SEC ALUMINUM PROD: REVERBERATORV FURNACE
SEC ALUMINUM PROD:CHLORINATION - FLUXING
TERMINAL GRAIN ELEVATOR
GRAIN PROCESS: RECEIVING
GRAIN PROCESS: DRYING
GRAIN PROCESS: HANDLING
GRAIN PRO.CESS: CLEANING
GRAIN PROCESS: BULK LOADING
ASPHALT CONCRETE: TOTAL
STONE QUARRY: HANDLING
STONE QUARRY: SECONDARY CRUSH ft SCREEN
STONE QUARRY: STORAGE
CHEMICAL MANUFAC: AMMONIUM NITRATE NEUT.
CHEMICAL MANUFAC: AN PRILL COOLER
GLASS MANUFAC: GLASS MELT FURNACE
GLASS MANUFAC: HAMMER MILL
GLASS MANUFAC: HANDLING & STORAGE
RUBBER MANUFAC: MIXING
(s)
(s)
(S)
(S)
(S)
(S)
(S)
(5)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
1.45 -
22.12 -
13.68 -
3110.00 -
229.42 -
12.33 -
0.61 -
40.89 -
25.33 -
61.65 -
76.55 -
19.39 -
193.50 -
42.57 -
O.OO -
o.oo -
3.37 -
72.28 -
7.23 -
O.OO -
8.22
63.20
13.68
311O.OO
229.42
12.33
0.61
4O.89
25.33
61.65
76.55
19.35
193. SO
42.57
O.OO
O.OO
3.37
72.28
7.23
O.OO
5.06
29.70
13.68
3110.OO
229.42
12.33
O.61
4O.89
25.33
61.65
76.55
19.35
193.SO
42.57
0.00
O.OO
3.37
72.28
7.23
O.OO
-------
STATE OF INDIANA
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE
TOTALS FOR THE STATE OF INDIANA
SIC
CODE
****
130
144O
204O
207O
263O
2950
3O10
303O
315O
326O
3310
3320
3340
3360
349O
353O
3560
3590
3660
367O
3710
374O
3990
4910
5150
8220
9100
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
*********************
124.85 -
787.64 -
2053.75 -
229.42 -
9.36 -
564.62 -
0.42 -
0.31 -
286.61 -
0.61 -
53O8.96 -
3389.87 -
85.08 -
192.84 -
2.74 -
1.46 -
56.25 -
0.61 -
1.31 -
8.19 -
246. 5O -
O.32 -
1.04 -
456.91 -
757.68 -
3.22 -
0.73 -
124.85
787.64
2O94. 17
229.42
38.75
564.62
0.42
0.31
286.61
0.61
413O8.06
4477.43
387.58
192.84
2.74
6.05
56.25
0.61
5.40
8.19
1015.46
1.32
4.29
1987.61
757.68
13. 3O
3.00
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
*********
124.85
787.64
2O56.86
229.42
11.62
564.62
O.42
O.31
286.61
O.61
8587.86
3602.69
224.16
192.84
2.74
1.81
56.25
O.61
1.62
8.19
390.10
O.40
1.29
552.36
757.68
3.99
0.90
-------
STATE OF INDIANA
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE
(CONTINUED)
TOTALS FOR THE STATE OF INDIANA BY COUNTY
»»***
COUNTY
***»*
MARION
PORTER
VIGO
SIC
CODE
*
1440
2O4O
295O
3O1O
3030
3 ISO
326O
331O
3320
3340
336O
356O
369O
3660
367O
3710
374O
399O
4910
5150
9100
130
2O40
2950
3310
3340
3490
4910
5150
1440
204O
2070
2630
2950
3310
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
**»»***»»*****
632.22 -
1851.45 -
342.34 -
0.42 -
0.31 -
286.61 -
O.61 -
725.51 -
183.30 -
83.64 -
192.84 -
56.25 -
O.61
1.31 -
8.19 -
246.50 -
O.32 -
1.04 -
151.32 -
376.74 -
0.73 -
124.85 -
61.50 -
145.72 -
4449.90 -
1.44 -
2.74 -
102.16 -
38O.93 -
255.42 -
14O.8O -
229.42 -
9.36 -
76.55 -
133.54
532.22
1891.87
342.34
0.42
0.31
286.61
0.61
6935.73
1270.86
386. 14
192.84
56.25
0.61
5.4O
8.19
1015.46
1.32
4.29
723. 10
376.74
3. CO
124.85
61.50
145.72
33156.99
1.44
2.74
422.71
380.93
255.42
140. 8O
229.42
38.75
76.56
1215.34
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/VR)
**
532.22
1854.56
342.34
0.42
0.31
286.61
0.61
452.95
396.12
222.72
192.B4
66.25
O.61
1.62
8.19
390.1O
0.4O
1.29
173.O1
376.74
O.90
124.85
61.50
146.72
7979.44
1.44
2.74
126.81
380.93
255.42
14O.8O
229.42
11.62
76.55
155.47
-------
3320
3530
4910
8220
3Z06.56 - 3206.56
1.46 - 6.05
203.43 - 841.80
3.22 - 13.30
3206.56
1.81
252.54
3.99
-------
APPENDIX D
SUMMARY OF MICHIGAN STATE PROCESS FUGITIVE EMISSION INVENTORY
-------
STATE OF MICHIGAN
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS FOR ALL FACILITIES
TOTALS FOR THE STATE OF MICHIGAN
A*******************************
POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 22O49.29 - 56040.92
TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 29638.24
TOTALS FOR THE STATE OF MICHIGAN BY COUNTY
COUNTY OF WAYNE
POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 22049.29 - 56O40.92
TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 29638.24
-------
STATE OF MICHIGAN
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE
TOTALS FOR THE STATE OF MICHIGAN
A***************************
PROCESS DESCRIPTION
*******************************
COAL STORAGE: LOADING ONTO PILE
COAL STORAGE (TOTAL)
COKE MANUF: COAL STORAGE
COAL CHARGING
COKING (DOOR LEAKING)
COKE QUENCHING
COKE HANDLING
COKE PUSHING
IRON ORE HANDLING & TRANSFER
BLAST FURNACE DUST HANDLING
SINTER OPERATION
IRON PROD: SLAG HANDLING
STEEL PRODUCTION: BASIC OXYGEN FURNACE
ELECTRIC ARC FURNACE
SCARFING
SWEATING FURNACE
CRUCIBLE FURNACE
INDUCTION FURNACE
CHIP DRYER (ROTARY)
SEC ALUMINUM PROD:CHLORINATION - FLUXING
SEC LEAD SMELTING: POT (KETTLE) FURNACE
SEC ZINC SMELT: KETTLE SWEAT FURNACE
SEC ZINC SMELT: ROTARY SWEAT FURNACE
SEC ZINC SMELT: CRUCIBLE FURNACE
SEC ZINC SMELT: KETTLE MELTING FURNACE
IRON/STEEL FOUNDRY: CUPOLA FURNACE
COKE MANUF:
COKE MANUF:
COKE MANUF:
COKE MANUF:
COKE MANUF:
IRON PROD:
IRON PROD:
IRON PROD:
STEEL PRODUCTION:
STEEL PRODUCTION:
SEC ALUMINUM PROD:
SEC ALUMINUM PROD:
SEC ALUMINUM PROD:
SEC ALUMINUM PROD:
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY:
CRUCIBLE FURA CE
ELECTRIC ARC FURNACE
INDUCTION FURNACE
CASTING SHAKEOUT
POURING AND COOLING
SAND HANDLING
IRON/STEEL FOUNDRY:FOUNDRY CAST CLEANING
IRON/STEEL FOUNDRY: MOLD MAKING
ANNUAL
PROCESS
RATE
(TONS/YR)
*********
(S)
2452843
(S)
(S)
(S)
3251444
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
41430
(S)
(S)
(S)
(S)
96203
10424
16809
1923040
2614O19
2O7681
1995784
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
51.71 -
355.66 -
8.85 -
688.92 -
324. 2O -
325.14 -
18.64 -
283.67 -
2778. CO -
895.04 -
533.40 -
589.99 -
463.64 -
266.23 -
1O.47 -
0.22 -
O.38 -
0.01 -
9. CO -
O.O2 -
O.11 -
0.42 -
11.60 -
O.OO -
O.O1 -
16.12 -
O.OO -
5O.51 -
10.42 -
1O. O9 -
96.15 -
392.10 -
16.61 -
69.85 -
295 . SO
1471 .71
36. 6O
81O4.91
729.44
9754.33
1O5.36
810.49
2778. CO
895. O4
1554. CO
613.35
3974.05
4437.20
10.47
O.22
O.38
0.01
9. CO
O.O2
O.11
O.42
26.10
O.OO
O.O1
322.30
O.O1
167.39
10. 42
1O7.58
397 I.OB
392. 10
83. 07
69.85
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
51.71
434.23
2.75
593.29
349.OO
3O2 . 64
55.84
328.06
2778. CO
895.04
1554. OO
30O.84
1622.74
2144.65
1O.47
0.22
0.38
O.01
9.00
O.O2
0.11
O.42
18.85
O.OO
O.O1
169.21
O.O1
92.20
10. 42
26.89
2884.56
392. 10
49.84
19.45
(S)» PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY
-------
STATE OF MICHIGAN
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE
(CONTINUED)
TOTALS FOR THE STATE OF MICHIGAN
**»***»*<
(CONTINUED)
PROCESS DESCRIPTION
****************************************
FOUNDRY: SHOT BLAST GRINDER / FINISHING
IRON/STEEL FOUNDRY: SOAKING PITS
IRON/STEEL FOUNDRY: STRIP MILLS
IRON/STEEL FOUNDRY: PICKLING TANKS
GRAIN ELEVATOR: WHEAT MILL
GRAIN PROCESS: CORN MILLING
RECEIVING
DRYING
HANDLING
CLEANING
CRUSHING
TRANSFER & CONVEYING
RAW GRINDING
CEMENT MANUF: UNLOAD- OUTFALL TOSTORAGE
CEMENT MANUFACTURE: KILN
LIME MANUF: TOTAL
LIME MANUF- ROTARY KILN
CONCRETE BATCH: TOTAL
CEMENT UNLOAD TO SILOS
HOPPER LOAD OF AGGREGATE
MIXER LOAD OF AGGREGATE
LOAD OF DRY BATCH TRUCK
GRAIN PROCESS
GRAIN PROCESS
GRAIN PROCESS
GRAIN PROCESS
CEMENT MANUF:
CEMENT MANUF:
CEMENT MANUF:
CONCRETE BATCH
CONCRETE BATCH
CONCRETE BATCH
CONCRETE BATCH
ASPHALT CONCRETE. TOTAL
STONE QUARRY: HANDLING
STONE QUARRY
STONE QUARRY
STONE QUARRY
PRIMARY CRUSHING
SECONDARY CRUSH & SCREEN
STORAGE
ROCK QUARRY: DRYER
SECONDARY COPPER SMELTING: REV. FUNACE
TOTAL
MIXER DRY
MIXER WET
DRYER
ASPHALT ROOFING:
CHEMICAL MANUFAC:
CHEMICAL MANUFAC:
CHEMICAL MANUFAC:
CHEMICAL MANUFAC: HANDLING - STORAGE
ANNUAL
PROCESS
RATE
(TONS/YR)
*********
1344463
(S)
(S)
(S)
(S)
(S)
(S)
(S)
395968
(S)
(S)
3O88OOO
(S)
(S)
(S)
(S)
2O91991
1709332
733981
(S)
(S)
(S)
915437
6624480
3551775
6281318
3630306
(S)
(S)
(S)
18684
(S)
1B687
26357
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YH)
*********************
6.72 -
0.00 -
O.OO -
0.00 -
476.93 -
O.43 -
3.38 -
1.15 -
98.99 -
44. 11 -
13O.OO -
308. 8O -
12. SO -
1150.00 -
225O.OO -
434.63 -
836. SO -
316.23 -
88. O8 -
1 .44 -
3.42 -
O.13 -
283.79 -
496.84 -
887.94 -
471O.99 -
599.OO -
482.95 -
4.56 -
29.25 -
O.37 -
O.O3 -
1.87 -
1.98 -
6.72
O.OO
O.OO
0.00
476.93
O.43
3.38
1. 15
98.99
44. 11
195. OO
617.60
12. SO
2300.00
225O.OO
44O. 17
836.80
316.23
88. 08
1.44
3.42
0. 13
283.79
496.84
887.94
471O.99
599.OO
482.95
13. SO
29.25
O.37
O.O3
1.87
1.98
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
*********
6.71
O.OO
O.OO
0.00
476.93
O.43
3.38
1. 15
98.99
44. 11
162.50
463.2O
12.50
1725.OO
2250.OO
437.40
836.SO
316.23
88.08
1.44
3.42
O. 13
283.79
496.84
887.94
471O.99
599.OO
482.95
9.O8
29.25
O.37
O.O3
1.87
1.98
(S) = PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY
-------
STATE OF MICHIGAN
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BV PROCESS TYPE
(CONTINUED)
TOTALS FOR THE STATE OF MICHIGAN (CONTINUED)
»*»****************
PROCESS DESCRIPTION
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
GLASS MANUFAC:
GLASS MANUFAC:
GLASS MANUFAC:
GLASS MANUFAC:
GYPSUM MANUFAC
GYPSUM MANUFAC
GYPSUM MANUFAC
GYPSUM MANUFAC
GYPSUM MANUFAC
GYPSUM MANUFAC
GENERAL WOOD WORKING
PAINT SPRAY BOOTHS
BREWERY: BREWING KETTLES
REACTORS
MILLS
CALCINERS
ABSORBERS
FLAKERS
GENERAL VENTING
VERMICULITE EXPANDER
MONOKOTE EXPANDER
GLASS MELT FURNACE
ANNEALING FURNACE
HAMMER MILL
HANDLING & STORAGE
HANDLING
DRYER
KETTLES
MILLS
SAWS
PERLITE VENT FURNACE
ANNUAL
PROCESS
RATE
(TONS/YR)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
422561
(S)
(S)
(S)
(S)
(S)
(S)
2897196
(S)
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
O.OO - O.OO
0.54 -
O.OO -
O.OO -
O. 19 -
O.OO -
O.75 -
O.46 -
4.38 -
1.77 -
O.14 -
O.88 -
63.38 -
5.57 -
4.46 -
11.61 -
0.07 -
0.07 -
O.O3 -
14.49 -
O.OO -
0.54
0.00
O.OO
O. 19
0.00
O.75
O.46
4.38
1.77
O.14
O.88
63.38
5.57
4.46
11 .61
O.O7
0.07
O.O3
14.49
O.OO
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
O.OO
O.54
0.00
O.OO
O. 19
O.OO
0.75
O.46
4.38
.77
,14
0.88
63.38
5.57
4.46
11.61
O.O7
0.07
O.03
14.49
O.OO
1,
0.
-------
STATE OF MICHIGAN
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BV PROCESS TYPE
(CONTINUED)
TOTALS FOR THE STATE OF MICHIGAN BV COUNTY
***«»**»***»****«»*»**»****»**»***»***»»**
COUNTY
*****
WAYNE
PROCESS DESCRIPTION
a***************************************
COAL STORAGE: LOADING ONTO PILE
COAL STORAGE (TOTAL)
COKE MANUF: COAL STORAGE
COAL CHARGING
COKING (DOOR LEAKING)
COKE QUENCHING
COKE HANDLING
COKE PUSHING
IRON ORE HANDLING & TRANSFER
IRON PROD: BLAST FURNACE DUST HANDLING
IRON PROD: SINTER OPERATION
IRON PROD: SLAG HANDLING
STEEL PRODUCTION: BASIC OXYGEN FURNACE
STEEL PRODUCTION: ELECTRIC ARC FURNACE
SCARFING
SWEATING FURNACE
CRUCIBLE FURNACE
INDUCTION FURNACE
CHIP DRYER (ROTARY)
SEC ALUMINUM PROD:CHLORINATION - FLUXING
SEC LEAD SMELTING: POT (KETTLE) FURNACE
SEC ZINC SMELT: KETTLE SWEAT FURNACE
SEC ZINC SMELT: ROTARY SWEAT FURNACE
SEC ZINC SMELT: CRUCIBLE FURNACE
SEC ZINC SMELT: KETTLE MELTING FURNACE
IRON/STEEL FOUNDRY: CUPOLA FURNACE
COKE MANUF:
COKE MANUF:
COKE MANUF:
COKE MANUF:
COKE MANUF:
IRON PROO:
STEEL PRODUCTION.
SEC ALUMINUM PROD:
SEC ALUMINUM PROO:
SEC ALUMINUM PROO:
SEC ALUMINUM PROD:
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY:
CRUCIBLE FURA CE
ELECTRIC ARC FURNACE
INDUCTION FURNACE
CASTING SHAKEOUT
POURING AND COOLING
IRON/STEEL FOUNDRY: SAND HANDLING
IRON/STEEL FOUNDRY:FOUNDRY CAST CLEANING
IRON/STEEL FOUNDRY: MOLD MAKING
ANNUAL
PROCESS
RATE
(TONS/YR)
*********
(S)
2452843
(S)
(S)
(S)
3251444
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
4143O
(S)
(S)
(S)
(S)
96203
10424
168O9
1923O4O
2614019
2O76B1
1995784
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
*********************
51.71 -
355.66 -
8.85 -
688.92 -
324. 2O -
325.14 -
18.64 -
283.67 -
2778. OO -
895. O4 -
533. 4O -
589.99 -
463.64 -
266.23 -
10.47 -
0.22 -
0.38 -
O.O1 -
9.OO -
O.O2 -
0.11 -
0.42 -
1 1 . 6O -
O.OO -
0.01 -
16.12 -
O.OO -
50.51 -
10.42 -
1O. O9
96.15 -
392. 1O -
16.61 -
69.85 -
295.50
1471.71
36. 6O
8104.91
729.44
9754.33
105.36
81O.49
2778. OO
895. O4
1554. OO
613.35
3974. OS
4437.2O
1O.47
O.22
O.38
O.01
9.OO
O.O2
O.11
O.42
26. 1O
O.OO
0.01
322.30
O.O1
167.39
10. 42
1O7.58
397 I.OB
392. 1O
83. 07
69.85
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/VR)
*******
51 .71
434.23
2.75
593.29
349.00
3O2.64
55.84
328.O6
2778.OO
895.04
1554.OO
3OO.84
1622.74
2144.65
10.47
O.22
O.38
O.O1
9.OO
O.O2
0.11
O.42
18.85
O.OO
O.O1
169.21
O.O1
92.20
10.42
26.89
2884.56
392.10
49.84
19.45
(S)- PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY
-------
STATE OF MICHIGAN
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE
(CONTINUED)
TOTALS FOR THE STATE OF MICHIGAN BY COUNTY (CONTINUED)
»«**»**»*»*»*«**»*»»»****»****
COUNTY
PROCESS DESCRIPTION
****************************************
FOUNDRY: SHOT BLAST GRINDER / FINISHING
IRON/STEEL FOUNDRY: SOAKING PITS
IRON/STEEL FOUNDRY: STRIP MILLS
IRON/STEEL FOUNDRY- PICKLING TANKS
GRAIN ELEVATOR: WHEAT MILL
CORN MILLING
RECEIVING
DRYING
HANDLING
CLEANING
CRUSHING
CEMENT MANUF: TRANSFER & CONVEYING
CEMENT MANUF: RAW GRINDING
CEMENT MANUF: UNLOAD- OUTFALL TOSTORAGE
CEMENT MANUFACTURE. KILN
LIME MANUF: TOTAL
LIME MANUF: ROTARY KILN
CONCRETE BATCH: TOTAL
CEMENT UNLOAD TO SILOS
HOPPER LOAD OF AGGREGATE
MIXER LOAD OF AGGREGATE
LOAD OF DRY BATCH TRUCK
GRAIN PROCESS
GRAIN PROCESS
GRAIN PROCESS
GRAIN PROCESS
GRAIN PROCESS
CEMENT MANUF:
CONCRETE BATCH
CONCRETE BATCH
CONCRETE BATCH
CONCRETE BATCH
ASPHALT CONCRETE: TOTAL
STONE QUARRY: HANDLING
STONE QUARRY
STONE QUARRY
STONE QUARRY
ROCK QUARRY:
PRIMARY CRUSHING
SECONDARY CRUSH & SCREEN
STORAGE
DRYER
SECONDARY COPPER SMELTING: REV. FUNACE
ASPHALT ROOFING: TOTAL
CHEMICAL MANUFAC: MIXER DRY
CHEMICAL MANUFAC: MIXER WET
CHEMICAL MANUFAC: DRYER
CHEMICAL MANUFAC: HANDLING - STORAGE
ANNUAL
PROCESS
RATE
(TONS/YR)
*********
1344463
(S)
(S)
(S)
(S)
(S)
(S)
(S)
395968
(S)
(S)
3O880OO
(S)
(S)
(S)
(S)
2O91991
1709332
733981
(S)
(S)
(S)
915437
662448O
3551775
6281318
363O3O6
(S)
(S)
(S)
18684
(S)
18687
26357
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
***************
6.72 -
O.OO -
O.OO -
O.OO -
476.93 -
0.43 -
3.38
1.15 -
98.99
44. 11 -
130.OO
308.SO
12.SO -
1150.OO
2250.OO
434.63
836.8O
316.23
88.O8
1.44
3.42
O. 13
283.79
496.84
887.94
471O.99
599.OO
482.95
4.56
29.25
O.37
O.O3
1.87
1.98
6.72
O.OO
O.OO
O.OO
476.93
0.43
3.38
1.15
98.99
44. 11
195.00
617.6O
12.SO
2300.OO
2250.OO
440.17
836.8O
316.23
88.08
1.44
3.42
O. 13
283.79
496.84
887.94
471O.99
599.OO
482.95
13.SO
29.25
O.37
O.03
1.87
1.98
.38
15
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
*********
6.71
O.OO
O.OO
O.OO
476.93
O.43
3.
1,
98.99
44. 11
162.SO
463.2O
12.SO
1725.OO
2250.OO
437.4O
836.8O
316.23
88.08
1.44
3.42
0.13
283.79
496.84
887.94
471O.99
599.OO
482.95
9.OS
29.25
O.37
O.O3
1.87
1.98
(S)- PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY
-------
STATE OF MICHIGAN
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE
(CONTINUED)
TOTALS FOR THE STATE OF MICHIGAN BY COUNTY (CONTINUEO)
*******»******************
COUNTY
**********
PROCESS DESCRIPTION
etc*************************************
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
GLASS MANUFAC:
GLASS MANUFAC:
GLASS MANUFAC.
GLASS MANUFAC:
GYPSUM MANUFAC
GYPSUM MANUFAC
GYPSUM MANUFAC
GYPSUM MANUFAC
GYPSUM MANUFAC
GYPSUM MANUFAC
GENERAL WOOD WORKING
PAINT SPRAY BOOTHS
BREWERY: BREWING KETTLES
REACTORS
MILLS
CALCINERS
ABSORBERS
FLAKERS
GENERAL VENTING
VERMICULITE EXPANDER
MONOKOTE EXPANDER
GLASS MELT FURNACE
ANNEALING FURNACE
HAMMER MILL
HANDLING & STORAGE
HANDLING
DRYER
KETTLES
MILLS
SAWS
PERLITE VENT FURNACE
ANNUAL
PROCESS
RATE
(TONS/YR)
*********
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
422561
(S)
(S)
(S)
(S)
(S)
(S)
2897196
(S)
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
*********************
O.OO
0.54
O.OO
0.00
0. 19
O.OO
0.75
0.46
4.38
1.77
0. 14
0.88
63.38
5.57
4.46
11.61
0.07
0.07
0.03
14.49
O.OO
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
O.OO
0.54
O.OO
O.OO
O. 19
0.00
0.75
O.46
4.38
1.77
O.14
O.88
63.38
5.57
4.46
11.61
O.07
O.O7
O.O3
14.49
O.OO
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
*********
o.oo
O.54
O.OO
O.OO
O. 19
O.OO
0.75
O.46
4.38
1.77
O.14
O.88
63.38
5.57
4.46
11.61
O.07
O.07
0.03
14.49
O.OO
-------
STATE OF MICHIGAN
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE
TOTALS FOR THE STATE OF MICHIGAN
********************»
SIC
CODE
***
1420
1440
146O
147O
1790
2O4O
2050
2OBO
211O
265O
27SO
2810
2820
2840
2890
2950
3220
3240
3250
3270
3290
3310
332O
333O
3340
3350
336O
3390
34OO
34 1O
3450
3460
34 9O
351O
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
»*«»«»******«**»**
24O.OO -
939. 1O -
482.95 -
14.85 -
O.OO -
6.87 -
O.O8 -
617.78 -
319. O3 -
O.O2 -
O.25 -
78O.45 -
1.57 -
1.77 -
1.64 -
313.O4 -
6.7O -
3924.12 -
2.70 -
1O3O.13 -
4530.15 -
7185.50 -
492.37 -
1.28 -
30.18 -
59.50 -
6.63 -
0.01 -
0.01 -
0.01 -
3.96 -
18.64 -
O.OO -
0.74 -
240. OO
939. 1O
482.95
14.85
O.OO
6.87
0.08
617.78
3155.25
0.02
0.25
780.45
1.57
1.77
1.64
313.04
6.7O
5394.07
2.70
1035.67
4651. SO
33563.38
1543.17
2.87
470.01
59.50
20.36
0.01
0.01
0.01
34.59
63.98
O.OO
3.O7
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
*********
24O.OO
939. 1O
482.95
14.85
0.00
6.87
O.O8
617.78
367.50
O.O2
0.25
780.45
1.57
1.77
1.64
313.O4
6.70
4634.O7
2.70
1032.90
4592.51
12743.42
1057.51
2.07
341.22
59.50
12.74
0.01
0.01
O.01
9.24
19.21
0.00
O.92
-------
STATE OF MICHIGAN
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE
(CONTINUED)
TOTALS FOR THE STATE OF MICHIGAN (CONTINUED)
ft******************************
POTENTIAL TYPICAL
PROCESS PROCESS
FUGITIVE FUGITIVE
SIC EMISSIONS EMISSIONS
CODE (TONS/YR) (TONS/YR)
**** **************** *»»*****
371O 8.19 - 8.82 8.44
4220 0.25 - 0.25 0.25
491O 823.97 - 2O85.52 9O2.26
4950 5.43 - 5.43 5.43
509O 108.68 - 441.15 347.93
5290 90.52 - 90.52 90.52
5330 O.OO - O.CO 0.00
739O 0.19 - 1.98 0.76
-------
STATE OF MICHIGAN
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE
(CONTINUED)
TOTALS FOR THE STATE OF MICHIGAN BY COUNTY
**»**»****
COUNTY
WAYNE
SIC
CODE
*
1420
1440
1460
1470
1790
2O40
2050
2080
2110
2650
27 SO
2810
2820
2840
2890
2950
3220
324O
3250
3270
329O
3310
3320
3330
3340
3350
3360
3390
3400
34 1O
345O
346O
3490
351O
371O
422O
491O
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/VR)
******
240.00 -
939.10 -
482.95 -
14.85 -
O.OO -
6.87 -
O.08 -
617.78 -
319.03 -
O.02 -
O.25 -
780.45 -
1.57 -
1.77 -
1.64 -
313.04 -
6.70 -
3934.12 -
2.70 -
1030.13 -
453O. 15 -
7185.60 -
492.37 -
1.28 -
3O.18 -
69.50 -
6.63 -
O.Ot
O.01 -
O.01 -
3.96 -
18.64 -
O.OO -
0.74 -
8.19 -
0.25 -
823.97 -
240. OO
939. 1O
482.95
14.85
O.OO
6.87
O.O8
617.78
3155.25
0.02
0.25
780.45
1.57
1.77
1.64
313. O4
6.7O
6394. O7
2.70
1035.67
4651.50
33563.38
1543.17
2.87
47O.O1
59. BO
20.36
O.O1
O.01
O.O1
34.59
63.98
O.OO
3.O7
8.82
0.25
2085.52
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
***
240.00
939.1O
482.95
14.85
O.OO
6.87
O.OB
617.78
367.60
0.02
0.25
780.45
1.57
1.77
1.64
313.O4
6.7O
4634.O7
2.70
1O32.90
4592.51
12743.42
1057.51
2.07
341.22
59. SO
12.74
0.01
O.O1
O.01
9.24
19.21
0.00
O.92
8.44
0.25
902.26
-------
4950
5090
5290
5330
7390
5.43 -
108.68 -
90.52 -
0.00 -
0.19 -
5.43
441.15
90.52
0.00
1.98
5.43
347.93
90.52
0.00
0.76
-------
APPENDIX E
SUMMARY OF MINNESOTA STATE PROCESS FUGITIVE EMISSION INVENTORY
-------
STATE OF MINNESOTA
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS FOR ALL FACILITIES
TOTALS FOR THE STATE OF MINNESOTA
POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 37030.55 - 40O23.69
TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 33764.72
TOTALS FOR THE STATE OF MINNESOTA BY COUNTY
********************************»*
COUNTY OF DEKOTA
POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 683.52 - 987.79
TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 707.7O
COUNTY OF HENNEPIN
POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR):
TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/VR):
COUNTY OF RAMSEY
POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR):
TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR):
6319.54 - 7397.56
6623.49
6OO6.65 - 6715.08
5963.25
COUNTY OF ST. LOUIS
POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 20O62.97 - 2O381.7O
TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 17O35.O5
COUNTY OF WASHINGTON
POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR):
TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/VR):
3957.87 - 4541.57
3435.22
-------
STATE OF MINNESOTA
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE
TOTALS FOR THE STATE OF MINNESOTA
***»*****»***»******»******
PROCESS DESCRIPTION
k*********
COAL STORAGE: LOADING ONTO PILE
COAL STORAGE: LOADING OUT (OUTGOING)
COAL STORAGE: WIND EROSION
COAL STORAGE (TOTAL)
IRON PROD: SINTER OPERATION
STEEL PRODUCTION: BASIC OXYGEN FURNACE
SEC LEAD SMELTING:
SEC LEAD SMELTING:
SEC LEAD SMELTING:
SEC LEAD SMELTING:
IRON/STEEL FOUNDRY
IRON/STEEL FOUNDRY
IRON/STEEL FOUNDRY
IRON/STEEL FOUNDRY
IRON/STEEL FOUNDRY
IRON/STEEL FOUNDRY
IRON/STEEL FOUNDRY
GRAIN CLEANING
GRAIN DRYING
GRAIN TERMINAL
GRAIN TERMINAL
GRAIN TERMINAL
GRAIN TERMINAL
GRAIN TERMINAL
TERMINAL GRAIN ELEVATOR
GRAIN ELEVATOR: WHEAT MILL
GRAIN PROCESS
GRAIN PROCESS
GRAIN PROCESS
GRAIN PROCESS
GRAIN PROCESS
GRAIN PROCESS
SWETAING FURNACE
REVERBERATORY FURNACE
BLAST/CUPOLA FURNACE
POT (KETTLE) FURNACE
CUPOLA FURNACE
ELECTRIC ARC FURNACE
INDUCTION FURNACE
CASTING SHAKEOUT
POURING AND COOLING
SAND HANDLING
AUTO SHREDDER
RECEIVING
LOADING
TUNNEL BELT
HEADHOUSE
TRIPPER
CORN MILLING
RECEIVING
DRYING
HANDLING
CLEANING
BULK LOADING
LIME MANUF: PRIMARY CRUSHING
CONCRETE BATCH: TOTAL
ANNUAL
PROCESS
RATE
(TONS/YH)
»»****
(S)
(S)
2224490
3449166
(S)
(S)
(S)
(S)
(S)
(S)
19600
(S)
(S)
(S)
(S)
(S)
(S)
3053967
(S)
14O26171
13775920
(S)
1O777190
5145667
3338437
783653
(S)
1407374
108994
8699385
788340
1145709
(S)
(S)
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
O.09 -
O.09 -
14.46 -
50O. 13 -
63. SO -
7.37 -
9.36 -
22. 4O -
17. 7O -
O.45 -
O.98 -
229.31 -
O.53 -
3O.86 -
O.5O -
2O. 17 -
1.31 -
458. 1O -
1.56 -
701.31 -
4477. 17 -
4.92 -
808.29 -
257.28 -
3622. 2O -
2742.79 -
158. 6O -
70.37 -
2.72 -
2174.85 -
236. SO -
286.43 -
250.00 -
16.65 -
0.5O
O.5O
278. O6
2O69 . SO
185. OO
63. 15
20.47
125. 6O
17. 7O
O.45
19. 6O
760. OO
O.53
329. 15
20. 65
20. 17
1 .31
458. 1O
1.56
7O1.31
4477. 17
4.92
8O8 . 29
257.28
3622. 2O
2742.79
158.60
70.37
2.72
2174.85
236. SO
286.43
250.00
16.65
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
*********
O.09
O.10
77.86
62O.85
185.OO
25.79
14.92
74.00
17.7O
O.45
10.29
436.78
O.53
82.29
15.OO
20. 17
1.31
458.1O
1.56
7O1.31
4477. 17
4.92
808.29
257.28
3622.2O
2742.79
158.6O
70.37
2.72
2174.85
236.SO
286.43
125.00
16.65
(S)- PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY
-------
STATE OF MINNESOTA
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE
(CONTINUED)
TOTALS FOR THE STATE OF MINNESOTA (CONTINUED)
***»*»»**«***«**«****»**»**
PROCESS DESCRIPTION
*******«**»***»****«***«»********«*****
ASPHALT CONCRETE: TOTAL
ASPHALT CONCRETE- AGGREGATE STORAGE
STONE QUARRY: HANDLING
STONE QUARRY: PRIMARY CRUSHING
STONE QUARRY: SECONDARY CRUSH & SCREEN
STONE QUARRY: STORAGE
MINING. PRIMARY CRUSHING
SECONDARY CRUSHING - SCREENING
HANDLING
ORE DRYER
ORE CONCENTRATOR
UNDERGROUND VENTS
STOCKPILE
ASPHALT ROOFING: TOTAL
CHEMICAL MANUFAC- DRYER
SULFURIC ACID
AMMONIUM NITRATE NEUT.
AN PRILL COOLER
GLASS MANUFAC: GLASS MELT FURNACE
CERAMIC CLAY: GRINDING
CERAMIC CLAY: STORAGE
REFINERY: SULFUR RECOVERY PLANT
REFINERY: FCL REGENERATION
PAINT SPRAY BOOTHS
MINING:
MINING:
MINING:
MINING:
MINING:
MINING:
CHEMICAL MANUFAC:
CHEMICAL MANUFAC:
CHEMICAL MANUFAC:
ANNUAL
PROCESS
RATE
(TONS/YR)
****
2228212
96500
365O3OO
(S)
(S)
(S)
71689300
6182568
96329171
(S)
38672436
(S)
5653222
73200
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
5830
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
**********
69O.75
15.92
273.77
50O.OO
165O.OO
255.75
716.89
494.61
9632.92
262.23
4834. OS
O.OO
152.64
10. 98
2.OO
O.OO
O-.OO
0.00
4.26
238.25
106.58
O.OO
O.OO
O.O3
*»*#**«**
69O.75
15.92
273.77
5OO.OO
165O.OO
255.75
716.89
494.61
9632.92
262.23
4834. OS
0.00
152.64
10. 98
2.OO
0.00
O.OO
O.OO
4.26
238.25
106.58
O.OO
O.OO
0.03
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
*»»*«*
69O.75
15.92
181.9O
5OO.OO
1275.OO
255.75
387.58
494.61
7O5S.48
262.23
4665.89
O.OO
148.3O
10.98
2.0O
O.OO
O.OO
O.OO
4.26
59.56
26.65
O.OO
O.OO
O.03
-------
STATE OF MINNESOTA
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE
(CONTINUED)
TOTALS FOR THE STATE OF MINNESOTA BY COUNTY
********************
COUNTY
*
OEKOTA
HENNEPIN
PROCESS DESCRIPTION
*»*«******
COAL STORAGE (TOTAL)
SEC LEAD SMELTING: SWETAING FURNACE
SEC LEAD SMELTING: BLAST/CUPOLA FURNACE
SEC LEAD SMELTING: POT (KETTLE) FURNACE
IRON/STEEL FOUNDRY: POURING AND COOLING
GRAIN DRYING
TERMINAL GRAIN ELEVATOR
GRAIN PROCESS: RECEIVING
GRAIN PROCESS: DRYING
GRAIN PROCESS: HANDLING
CONCRETE BATCH: TOTAL
ASPHALT CONCRETE: TOTAL
STONE QUARRY: HANDLING
CHEMICAL MANUFAC: SULFURIC ACID
CHEMICAL MANUFAC: AMMONIUM NITRATE NEUT.
CHEMICAL MANUFAC: AN PRILL COOLER
GLASS MANUFAC: GLASS MELT FURNACE
COAL STORAGE: LOADING ONTO PILE
COAL STORAGE: LOADING OUT (OUTGOING)
COAL STORAGE (TOTAL)
IRON PROD: SINTER OPERATION
STEEL PRODUCTION: BASIC OXYGEN FURNACE
SEC LEAD SMELTING: REVERBERATORY FURNACE
SEC LEAD SMELTING: POT (KETTLE) FURNACE
IRON/STEEL FOUNDRY: CUPOLA FURNACE
IRON/STEEL FOUNDRY: ELECTRIC ARC FURNACE
IRON/STEEL FOUNDRY: CASTING SHAKEOUT
IRON/STEEL FOUNDRY: SAND HANDLING
GRAIN CLEANING
GRAIN DRYING
GRAIN TERMINAL: RECEIVING
GRAIN TERMINAL: LOADING
GRAIN TERMINAL: TUNNEL BELT
GRAIN TERMINAL: HEAOHOUSE
GRAIN TERMINAL: TRIPPER
TERMINAL GRAIN ELEVATOR
GRAIN ELEVATOR: WHEAT MILL
GRAIN PROCESS: CORN MILLING
ANNUAL
PROCESS
RATE
(TONS/YR)
»*»»»«
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
694156
(S)
(S)
(S)
(S)
(S)
(S)
(S)
951113
(S)
(S)
(S)
(S)
1960O
(S)
(S)
(S)
159O359
(S)
2O2OO15
174176O
(S)
84119O
(S)
(S)
618453
(S)
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR) .
********
87. OO -
9.36 -
17.70 -
0.20 -
0.5O -
0.46 -
287.79 -
3.17 -
0. 14 -
7.35 -
16.65 -
215. 19 -
33.75 -
O.OO -
O.OO -
O.OO -
4.26 -
O.O9 -
O.O9 -
137.91 -
63. SO -
7.37 -
22. 4O -
0.25 -
0.98 -
2O.33 -
30.86 -
20. 17 -
238.55 -
1.1O -
101.0O -
866.07 -
4.92 -
63.09 -
20.48 -
847.85 -
2164.59 -
158. 6O -
36O.OO
20.47
17. 7O
0.2O
20. 65
0.46
287.79
3. 17
O.14
7.35
16.65
215. 19
33.75
O.OO
O.OO
O.OO
4.26
O.5O
O.50
S7O.67
185. OO
63.15
125. 6O
O.25
19. 6O
67.37
329.15
2O. 17
238.95
1.1O
1O1.0O
666.07
4.92
63.09
20. 48
847.85
2164.59
158.60
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/VR)
**
108.00
14.92
17.7O
O.2O
15.00
O.46
287.79
3. 17
O. 14
7.35
16.65
215. 19
16.88
O.OO
O.OO
O.OO
4.26
O.O9
O.1O
171.2O
185.CO
25.79
74.OO
O.2S
1O. 29
38.72
82.29
2O. 17
238.55
1. 10
101.OO
566.O7
4.92
63.09
20.48
847.89
2164.59 .
198.6O
-------
Grain Process: Receiving
GRAIN PROCESS
GRAIN PROCESS
GRAIN PROCESS
GRAIN PROCESS
RAMSEY
ST. LOUIS
WASHINGTON
DRYING
HANDLING
CLEANING
BULK LOADING
ASPHALT CONCRETE: TOTAL
ASPHALT CONCRETE: AGGREGATE STORAGE
STONE QUARRY: PRIMARY CRUSHING
ASPHALT ROOFING: TOTAL
CHEMICAL MANUFAC: DRYER
COAL STORAGE: WIND EROSION
COAL STORAGE (TOTAL)
IRON/STEEL FOUNDRY: ELECTRIC ARC FURNACE
IRON/STEEL FOUNDRY: INDUCTION FURNACE
IRON/STEEL FOUNDRY: AUTO SHREDDER
GRAIN CLEANING
RECEIVING
LOADING
HEADHOUSE
TRIPPER
WHEAT MILL
RECEIVING
DRYING
HANDLING
GRAIN TERMINAL:
GRAIN TERMINAL:
GRAIN TERMINAL:
GRAIN TERMINAL:
GRAIN ELEVATOR:
GRAIN PROCESS:
GRAIN PROCESS:
GRAIN PROCESS:
ASPHALT CONCRETE: TOTAL
STONE QUARRY: HANDLING
ASPHALT ROOFING: TOTAL
CERAMIC CLAY: GRINDING
CERAMIC CLAY: STORAGE
PAINT SPRAY BOOTHS
COAL STORAGE: WIND EROSION
COAL STORAGE (TOTAL)
GRAIN CLEANING
GRAIN TERMINAL: RECEIVING
GRAIN TERMINAL: LOADING
GRAIN TERMINAL: HEADHOUSE
GRAIN TERMINAL: TRIPPER
TERMINAL GRAIN ELEVATOR
GRAIN PROCESS: HANDLING
ASPHALT CONCRETE: TOTAL
ASPHALT CONCRETE: AGGREGATE STORAGE
MINING: PRIMARY CRUSHING
MINING: SECONDARY CRUSHING - SCREENING
MINING: HANDLING
MINING: ORE DRYER
MINING: ORE CONCENTRATOR
MINING: UNDERGROUND VENTS
MINING: STOCKPILE
COAL STORAGE: WIND EROSION
COAL STORAGE (TOTAL)
TERMINAL GRAIN ELEVATOR
LIME MANUF: PRIMARY CRUSHING
ASPHALT CONCRETE: TOTAL
STONE QUARRY: HANDLING
STONE QUARRY: PRIMARY CRUSHING
STONE QUARRY: SECONDARY CRUSH A SCREEN
STONE QUARRY: STORAGE
REFINERY: SULFUR RECOVERY PLANT
REFINERY: FCL REGENERATION
PAINT SPRAY BOOTHS
1177726
(S)
3102999
78834O
1145709
904918
(S)
(S)
(S)
(S)
(S)
375030
(S)
(S)
(S)
1319608
88OO156
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
340186
(S)
(S)
(S)
(S)
(S)
(S)
(S)
234340
(S)
71689300
6182568
96329171
(S)
38672436
(S)
5693222
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
58.89 -
58.89
2. 1O -
775.75 -
236. SO -
286.43 -
280.52 -
0.41 -
200.0O -
6.75 -
2.0O -
2.97 -
54.38 -
208.98 -
0.53 -
1.31 -
197.94 -
44O.O1 -
251O.35 -
579.OO -
165. OO -
578. 2O -
8.31 -
0.48 -
866.75 -
43.34 -
O.02 -
4.23 -
238.25 -
106.58 -
O.O1 -
8.99 -
49.33 -
21.6O -
16O.30 -
MOO. 75 -
166.20 -
7 1 . BO -
1477.51 -
625. OO -
72.65 -
15.51 -
716.89 -
494.61 -
9632.92 -
262.23
4834.05 -
O.OO -
152.64 -
2.50 -
171.51 -
1O09.O5 -
25O.OO -
79. OS -
240. OO -
300.00
1650.00 -
235.75 -
0.00 -
O.OO -
0.02 -
2. 1O
775.75
236.50
286.43
28O.52
0.41
-2OO.OO-
6.75
2.OO
57. 13
225.02
692.62
0.53
1.31
197.94
44O.O1
2510.35
579.OO
165. OO
578. 2O
8.31
O.48
866.75
43.34
O.O2
4.23
238.25
106.58
0.01
172.94
204 . 1 1
21. 6O
16O.3O
1400. 75
166. 2O
71.8O
1477.51
525. OO
72.65
15.51
716.89
494.61
9632.92
262.23
4834.05
0.00
152.64
48. OO
7O9 . 7O
1009.05
25O.OO
79.05
240.00
30O.OO
1650.00
255.75
O.OO
O.OO
0.02
58.89
2.10
775.75
236.SO
286.43
28O.S2
O.41
2OO.OO
6.75
2.00
16.00
67.51
398.O6
0.53
1.31
197.94
440.O1
251O.35
579.OO
165.OO
S7B.2O
8.31
0.48
866.75
43.34
O.O2
4.23
59.56
26.65
0.01
48.42
61.23
21.6O
16O.3O
140O.75
166.2O
71.80
1477.51
528.00
72.65
15.51
387.58
494.61
7OS5.48
262.23
4665.89
O.OO
148.30
13.44
212.91
1009.05
125.00
79. OS
165.00
300.00
1275.00
255.75
O.OO
O.OO
0.02
-------
STATE OF MINNESOTA
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE
TOTALS FOR THE STATE OF MINNESOTA
***»«***»»««»*»**»***»»»»*»
SIC
CODE
****
720
1010
144O
1450
204O
208O
243O
281O
2950
3220
3280
329O
3310
3320
333O
3340
3390
353O
371O
422O
491O
505O
509O
515O
642O
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
*****»***»******
44.36
16OO6.49
1521.75
344.83
3599.76
36.57
0.00
4.80
717.82
4.26
16.65
1271.25
202.42
72.33
27.76
22.65
86.85
7.91
O.O1
12322.76
671.02
18.72
O.48
21.73
7.37
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
99.23
16OO6.49
1521.75
344.83
3599.76
36.57
O.OO
13.56
720.90
4.26
16.65
1392.75
668.98
436.29
59.03
125.85
86.85
24.99
0.01
12337.46
2364.73
77.39
0.48
21.73
63. 15
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
*********
48.58
12927.24
15O4.8B
86.21
3599.76
36.57
0.00
5.48
718.56
4.26
16.65
817.75
384.82
151.46
47.82
74.25
86.85
14.59
O.O1
12323.84
843.92
23.23
O.48
21.73
25.79
-------
STATE OF MINNESOTA
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BV SIC CODE
(CONTINUED)
TOTALS FOR THE STATE OF MINNESOTA BY COUNTY
***********«**»*********»*
COUNTY
*»*****
OEKOTA
HENNEPIN
RAMSEY
ST. LOUZS
SIC
CODE
*
1440
2960
3220
3280
3330
4220
4910
5160
720
2040
2080
2810
2950
3290
3320
3340
4220
4910
6420
1450
2O4O
2080
295O
3310
3530
3710
4220
4910
5050
5090
1010
2950
3390
4220
4910
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/VR)
****
33.75 -
315.19 -
4.26 -
16.65 -
27.76 -
277.19 -
87.00 -
21.73 -
44.36 -
2971.50 -
36.09 -
2.00 -
287.69 -
63.50 -
72.33 -
22.65 -
2496.06 -
316.00
7.37 -
344.83 -
628.26 -
0.48 -
47.57 -
202.42 -
7.91 -
O.01 -
4717.30 -
38.65 -
18.72 -
0.48 -
16006.49 -
88.32 -
86.85 -
3823.16 -
58.15 -
33.75
215. 19
4.26
16.65
69.03
277. 19
360. OO
21.73
99.23
2971.50
36.09
2.00
287.69
185. OO
436.29
125.85
251O.76
68O.01
63.15
344.83
628.26
0.48
47.57
668.98
24.99
O.O1
4717.3O
2O4.77
77.39
0.48
16006.49
91.41
86.85
3823.16
373.80
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/VR)
****
16.68
215.19
4.26
16.65
47.82
277.19
108.00
21.73
48.58
2971.50
36.09
2.00
287.69
185.00
151.46
74.25
2497.14
344.00
26.79
86.21
628.26
0.48
47.57
384.82
14.59
O.O1
4717.3O
6O.29
23.23
0.48
12927.24
89.07
86.85
3823.16
108.75
-------
Washington.
1440 1488.00 - 1488.00 1488.00
2430 0.00 - 0.00 0.00
2810 2.80 - 11.56 3.48
2950 79.05 - 79.05 79.05
3290 1207.75 - 1207.75 632.75
4220 1009.05 - 1009.05 1009.05
4910 171,22 - 171.22 222.89
-------
APPENDIX F
SUMMARY OF OHIO STATE PROCESS FUGITIVE EMISSION INVENTORY
-------
STATE OF OHIO
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS FOR ALL FACILITIES
TOTALS FOR THE STATE OF OHIO
ft****************************
POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 38315.19 - 72485.62
TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 38363.37
TOTALS FOR THE STATE OF OHIO BY COUNTY
***********************************
COUNTY OF BELMONT
POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 351.68 - 1340.88
TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 229.28
COUNTY OF CUYAHOGA
POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 9O42.O4 - 26940.55
TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 1O623.91
COUNTY OF HAMILTON
POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 3192.17 - 4875.28
TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 3127.87
COUNTY OF JEFFERSON
POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 1833.O7 - 7270.89
TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 1736.03
COUNTY OF LAKE
POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 1896.56 - 4588.93
TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 1651.1O
COUNTY OF LUCAS
POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 11381.99 - 16636.92
TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 1O355.6S
COUNTY OF MONROE
POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 10617.68 - 1O832.I8
TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 1O639.54
-------
STATE OF OHIO
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE
TOTALS FOR THE STATE OF OHIO
»»»»»*»*»**»****»»»*«**»**»*
PROCESS DESCRIPTION
»************<
COAL STORAGE (TOTAL)
COKE MANUF: COAL STORAGE
COAL CHARGING
COKING (DOOR LEAKING)
COKE QUENCHING
COKE HANDLING
COKE PUSHING
IRON ORE STORAGE (TOTAL)
IRON ORE HANDLING & TRANSFER
LIMESTONE HANDLING & TRANSFER
BLAST FURNACE DUST HANDLING
SLAG HANDLING
CASTING HOUSE
STEEL PRODUCTION: BASIC OXYGEN FURNACE
STEEL PRODUCTION: ELECTRIC ARC FURNACE
SCARFING
SWEATING FURNACE
REVERBERATORY FURNACE
CRUCIBLE FURNACE
INDUCTION FURNACE
CHIP DRYER (ROTARY)
SEC ALUMINUM PROD:CHLORINATION - FLUXING
SECONDARY ALUMINUM: SCRAP CRUSHER
SEC LEAD SMELTING. REVERBERATORY FURNACE
SEC LEAD SMELTING: BLAST/CUPOLA FURNACE
SEC ZINC SMELT: ROTARY SWEAT FURNACE
IRON/STEEL FOUNDRY: CUPOLA FURNACE
COKE MANUF
COKE MANUF
COKE MANUF
COKE MANUF
COKE MANUF
IRON PROD:
IRON PROD:
IRON PROD:
IRON PROD:
IRON PROD:
IRON PROD:
STEEL PRODUCTION:
SEC ALUMINUM PROD:
SEC ALUMINUM PROD:
SEC ALUMINUM PROD:
SEC ALUMINUM PROD:
SEC ALUMINUM PROD:
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY:
ELECTRIC ARC FURNACE
CASTING SHAKEOUT
POURING AND COOLING
SAND HANDLING
IRON/STEEL FOUNDRY:FOUNDRY CAST CLEANING
IRON/STEEL FOUNDRY: MOLD MAKING
FOUNDRY: SHOT BLAST GRINDER / FINISHING
ANNUAL
PROCESS
RATE
(TONS/YR)
**** *»*
20654969
(S)
(S)
191O547
1910547
(S)
(S)
(S)
(S)
(S)
(S)
1906000
(S)
(S)
(S)
3O94075
(S)
457991
(S)
(S)
71251
(S)
(S)
(S)
(S)
(S)
642O65
123395
(S)
(S)
6326455
(S)
(S)
2240644
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
**************
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
2994.97 -
88.35 -
258.96 -
382.11 -
191.O5 -
2.42 -
106.63 -
174. 14 -
1741.36 -
15.20 -
282.75 -
1925. O6 -
76O.94 -
388.08 -
64.20 -
17. O2 -
6. OS -
50.38 -
0.2O -
0.08 -
25.65 -
875. OO -
5.82 -
5.98 -
141 .60 -
O.44 -
32. 10 -
64.78 -
179.95 -
38.92 -
948.97 -
50. OO -
24.22 -
1 1 . 20 -
12392.98
365. 6O
3O46.63
859.75
5731.64
13.67
3O4 . 66
313.45
1741.36
15.20
282.75
2OO1 .30
7476.22
3326.40
1O69.95
17. 02
6. OS
50.38
0.20
0.08
25.65
875. OO
5.82
33.55
141. 6O
O.99
642. O7
214.71
1919.46
1607.50
948.97
250. O1
24.22
11.20
23 11. 2O
1O9.68
258.96
477.64
191.05
8.41
143. 19
243.79
1741.36
15. 2O
282.75
1448. 18
76O.94
1358.28
517. 14
1O. 24
6. OS
SO. 38
0.2O
O.08
25.65
875. OO
5.82
19.77
141.60
O.72
203.73
91.95
251.93
663.53
596. O9
75.OO
12. 11
11.2O
(S)« PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY
-------
STATE OF OHIO
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TVPE
(CONTINUED)
TOTALS FOR THE STATE OF OHIO
(CONTINUED)
PROCESS DESCRIPTION
*«*»*«»**«»»«»»»*»»******«***«***»*»««*
STEEL FOUNDRY: CORE MAKING
IRON/STEEL FOUNDRY: BALL MILL
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY:
MOLTEN IRON TRANSFER
PLATING
STEEL SHREDDER
AUTO SHREDDER
GRAIN ELEVATOR: GRAIN HANDLING (TOTAL)
TERMINAL GRAIN ELEVATOR
WHEAT MILL
CORN MILLING
RECEIVING
DRYING
HANDLING
TRANSFER & CONVEYING
RAW GRINDING
UNLOAD- OUTFALL TOSTORAGE
TOTAL
PRIMARY CRUSHING
GRAIN ELEVATOR:
GRAIN PROCESS:
GRAIN PROCESS:
GRAIN PROCESS:
GRAIN PROCESS.
CEMENT MANUF:
CEMENT MANUF:
CEMENT MANUF:
LIME MANUF:
LIME MANUF:
LIME MANUF: ROTARY KILN
CONCRETE BATCH: TOTAL
CONCRETE BATCH. TRANSFER OF SAND
CONCRETE BATCH: MIXER LOAD OF AGGREGATE
CONCRETE BATCH: LOAD OF DRY BATCH TRUCK
ASPHALT CONCRETE: TOTAL
ASPHALT CONCRETE: AGGREGATE STORAGE
BRICK MANUFACTURING: TOTAL
STONE QUARRY: HANDLING
STONE QUARRY: PRIMARY CRUSHING
STONE QUARRY: SECONDARY CRUSH & SCREEN
STONE QUARRY: STORAGE
SECONDARY COPPER SMELTING
SECONDARY COPPER SMELTING
SECONDARY COPPER SMELTING
EL. IND. FURN
ROTARY FURN.
CRUCIBLE FURN
SECONDARY COPPER SMELTING: CASTING
ANNUAL
PROCESS
RATE
(TONS/YR)
*********
(S)
56919
(S)
(S)
(S)
(S)
(S)
8O17276
(S)
164971
(S)
14O979
1977553
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
3542148
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
*********************
8.33 -
120.95 -
299. OO -
2.20 -
0. 16 -
0.80 -
172.20 -
8698.74 -
689.50 -
98.98 -
3.93 -
3.52 -
494.39 -
0.48 -
4.0O -
2O3.45 -
2398.06 -
30.22 -
12.OO -
47.83 -
1.76 -
0. 13 -
6 OO -
1098.07 -
37.29 -
41.64 -
117.29 -
699. O1 -
1161.78 -
255.75 -
1.94 -
17.77 -
1.34 -
0.40 -
8.33
12O.95
299.00
2.20
O. 16
0.80
172.20
8698.74
689 . 50
98.98
3.93
3.52
494.39
O.96
4.OO
406 . 90
2428.61
3O.22
12.OO
47.83
1.76
O. 13
6.OO
1098.O7
37.29
41.64
117.29
699. O1
1161.78
255.75
5.43
87. OS
2.69
0.80
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
*********
8.33
12O.95
299.OO
2.20
O. 16
0.8O
172.20
756O.52
689.50
98.98
3.93
3.52
494.39
O.72
4.OO
305.17
2413.33
6.04
12.OO
47.83
1 .76
O. 13
6.00
109B.O7
37.29
41 .64
117.29
699.O1
1161.78
255.75
5.43
52.47
2.O6
0.60
(S)- PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY
-------
STATE OF OHIO
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE
(CONTINUED)
TOTALS FOR THE STATE OF OHIO (CONTINUED)
*************************
PROCESS DESCRIPTION
ft***********************************
MINING: PRIMARY CRUSHING
MINING: HANDLING
MINING. ORE ORVER
ASPHALT ROOFING: TOTAL
PRIMARY ALUMINUM: MAERIAL HANDLING
ANODE BAKING FURNACE
PREBAKED REDUC. CELL
MIXER WET
DRYER
HANDLING - STORAGE
REACTORS
MILLS
CALCINERS
FLAKERS
PELITE EPANDER
GLASS MELT FURNACE
ANNEALING FURNACE
HAMMER MILL
HANDLING & STORAGE
HANDLING
GYPSUM MANUFACTURING: MIXERS
CERAMIC CLAY: GRINDING
REFINERY: FCL REGENERATION
RUBBER MANUFAC: TRIMMING
PAINT MANUFACTURING MIXERS
GENERAL WOOD WORKING
CARBON BLACK
PAINT SPRAY BOOTHS
PRIMARY ALUMINUM:
PRIMARY ALUMINUM:
CHEMICAL MANUFAC:
CHEMICAL MANUFAC:
CHEMICAL MANUFAC:
CHEMICAL MANUFAC:
CHEMICAL MANUFAC:
CHEMICAL MANUFAC:
CHEMICAL MANUFAC:
CHEMICAL MANUFAC:
GLASS MANUFAC:
GLASS MANUFAC:
GLASS MANUFAC:
GLASS MANUFAC:
GLASS MANUFAC:
ANNUAL
PROCESS
RATE
(TONS/YR)
*********
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
21B642
69597
106232
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/VR)
*********************
O.74 -
52. OO -
2.55 -
1O.22 -
8326.34 -
285.75 -
965.84 -
O.O6 -
21.86 -
5.22 -
O.OO -
O.32 -
2.04 -
O.98 -
0.71 -
1.O5 -
O.O3 -
12.OO -
4.80 -
O.23 -
O.O9 -
9.58 -
O.OO -
O.O1 -
8.25 -
16.68 -
4.31 -
O.OO -
O.74
52. OO
2.55
1O.22
8326.34
285.75
965.84
O.O6
21.86
5.22
O.OO
O.32
2.04
O.98
O.71
1.05
O.O3
12.OO
4.80
O.23
0.09
9.58
O.OO
O.O1
8.25
16.68
4.31
O.OO
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
*********
O.74
52. CO
2.55
1O.22
8326.34
285.75
965.84
O.O6
21.86
5.22
O.OO
O.32
2.O4
O.98
O.71
1.O5
O.O3
12.OO
4.80
O.23
O.O9
9.58
O.OO
O.O1
8.25
16.68
4.31
O.OO
-------
STATE OF OHIO
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE
(CONTINUED)
TOTALS FOR THE STATE OF OHIO BY COUNTY
************«***************«****
COUNTY
BELHONT
CUYAHOGA
PROCESS DESCRIPTION
eve*************************************
COAL STORAGE (TOTAL)
IRON/STEEL FOUNDRY: CUPOLA FURNACE
IRON/STEEL FOUNDRY: PLATING
ASPHALT CONCRETE: TOTAL
COAL STORAGE (TOTAL)
COKE MANUF: COKING (DOOR LEAKING)
COKE MANUF: COKE QUENCHING
COKE HANDLING
IRON ORE STORAGE (TOTAL)
IRON ORE HANDLING & TRANSFER
LIMESTONE HANDLING & TRANSFER
SLAG HANDLING
CASTING HOUSE
STEEL PRODUCTION: BASIC OXYGEN FURNACE
STEEL PRODUCTION: ELECTRIC ARC FURNACE
SCARFING
SWEATING FURNACE
REVERBERATORY FURNACE
INDUCTION FURNACE
CHIP DRYER (ROTARY)
SCRAP CRUSHER
REVERBERATORY FURNACE
SEC LEAD SMELTING: BLAST/CUPOLA FURNACE
SEC ZINC SMELT: ROTARY SWEAT FURNACE
IRON/STEEL FOUNDRY: CUPOLA FURNACE
ELECTRIC ARC FURNACE
CASTING SHAKEOUT
POURING AND COOLING
SAND HANDLING
IRON/STEEL FOUNDRY:FOUNDRY CAST CLEANING
IRON/STEEL FOUNDRY: MOLD MAKING
FOUNDRY: SHOT BLAST GRINDER / FINISHING
STEEL FOUNDRY: CORE MAKING
IRON/STEEL FOUNDRY: BALL MILL
IRON/STEEL FOUNDRY: MOLTEN IRON TRANSFER
IRON/STEEL FOUNDRY: STEEL SHREDDER
IRON/STEEL FOUNDRY: AUTO SHREDDER
GRAIN ELEVATOR: WHEAT MILL
COKE MANUF:
IRON PROD:
IRON PROD:
IRON PROD:
IRON PROD:
IRON PROD.
STEEL PRODUCTION:
SEC ALUMINUM PROD:
SEC ALUMINUM PROD:
SEC ALUMINUM PROD:
SEC ALUMINUM PROD:
SECONDARY ALUMINUM-
SEC LEAD SMELTING:
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY:
ANNUAL
PROCESS
RATE
(TONS/YR)
*********
(S)
(S)
(S)
(S)
287551
(S)
(S)
(S)
(S)
(S)
(S)
19060OO
(S)
(S)
(S)
(S)
(S)
115461
(S)
6442O
(S)
(S)
(S)
(S)
6O2143
(S)
(S)
(S)
2654999
(S)
(S)
2189379
(S)
52841
(S)
(S)
(S)
(S)
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/VR)
I********************
313.67 -
0.26 -
2. 1O -
35.65 -
41.69 -
260.24 -
130.12 -
0.61 -
174.14 -
1741.36 -
15. 2O -
1925. O6 -
700. SO -
249.48 -
64. 2O -
12.07 -
6. OS -
12. 7O -
0.08 -
23. 19 -
5.82 -
5.98 -
141.60 -
0.44 -
30. 11 -
22.53 -
179.95 -
38.92 -
398.25 -
50. CO -
24.22 -
10.95 -
6.58 -
112.29 -
299. OO -
0. 16 -
0.8O -
655. 2O -
1297.93
5. 19
2. 10
35.65
172.53
585.55
3903 . 66
3.46
313.45
1741.36
15.20
2OO1.30
6885.36
2138.40
1O69.95
12. 07
6. OS
12. 7O
o.oa
23. 19
5.82
33.55
141.60
O.99
6O2.14
74.68
1919.46
1607.50
398.25
25O.O1
24.22
10.95
6.58
112.29
299. OO
O. 16
O.80
655. 2O
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
*********
188.8O
2.73
2.10
35.65
36.58
325.31
130.12
2. 13
243.79
1741.36
15.2O
1448. 18
7OO.8O
873. 18
517.14
5.29
6.O5
12.7O
O.08
23. 19
5.82
19.77
141.60
O.72
182.78
42.92
251.93
663.53
252.22
75.OO
12. 11
10.95
6.58
112.29
299.OO
0. 16
O.8O
655.2O
-------
STATE OF OHIO
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE
(CONTINUED)
TOTALS FOR THE STATE OF OHIO BV COUNTY (CONTINUED)
*»**************»*»»**
COUNTY
HAMILTON
PROCESS DESCRIPTION
**
CEMENT MANUF: TRANSFER & CONVEYING
CEMENT MANUF: UNLOAD- OUTFALL TOSTORAGE
LIME MANUF: TOTAL
LIME MANUF: ROTARY KILN
CONCRETE BATCH: TOTAL
ASPHALT CONCRETE: TOTAL
ASPHALT CONCRETE: AGGREGATE STORAGE
BRICK MANUFACTURING: TOTAL
SECONDARY COPPER SMELTING:
SECONDARY COPPER SMELTING:
SECONDARY COPPER SMELTING:
MINING: ORE DRYER
MIXER WET
DRYER
STORAGE
ANNUAL
PROCESS
RATE
(TONS/VR)
EL. IND. FURN
ROTARY FURN.
CASTING
FLAKERS
PELITE EPANDER
GLASS MELT FURNACE
ANNEALING FURNACE
HAMMER MILL
HANDLING & STORAGE
HANDLING
CHEMICAL MANUFAC:
CHEMICAL MANUFAC:
CHEMICAL MANUFAC: HANDLING -
CHEMICAL MANUFAC: REACTORS
CHEMICAL MANUFAC:
CHEMICAL MANUFAC:
GLASS MANUFAC
GLASS MANUFAC
GLASS MANUFAC
GLASS MANUFAC
GLASS MANUFAC
GYPSUM MANUFACTURING: MIXERS
CERAMIC CLAY: GRINDING
REFINERY: FCL REGENERATION
PAINT MANUFACTURING: MIXERS
CARBON BLACK
PAINT SPRAY BOOTHS
COAL STORAGE (TOTAL)
SEC ALUMINUM PROD: CRUCIBLE FURNACE
IRON/STEEL FOUNDRY: CUPOLA FURNACE
IRON/STEEL FOUNDRY: SAND HANDLING
IRON/STEEL FOUNDRY: PLATING
TERMINAL GRAIN ELEVATOR
GRAIN PROCESS: HANDLING
CEMENT MANUF: RAW GRINDING
CEMENT MANUF: UNLOAD- OUTFALL TOSTORAGE
CONCRETE BATCH: TOTAL
(S)
(S)
(S)
(S)
(S)
1487OOO
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
3458849
(S)
(S)
3403456
(S)
(S)
(S)
(S)
(S)
(S)
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/VR)
*******
0.48 -
125. OO -
952.35 -
12.00 -
1.58 -
460.97 -
37.29 -
41.46 -
1.94 -
17.77 -
O.4O -
2.55 -
0.06 -
8.46 -
O.56 -
O.OO -
0.98 -
0.71 -
1.05 -
O.O3 -
12.0O -
4.80 -
0.23 -
O.O9 -
9. SB -
O.OO -
8.25 -
1.64 -
O.OO -
501.53 -
0.20 -
1.74 -
510.52 -
0.11 -
1415.92 -
136.85 -
4.OO -
75.00 -
46.25 -
0.96
250. OO
964 . 48
12.00
1.58
46O.97
37.29
41.46
5.43
87. OS
O.BO
2.55
0.06
8.46
O.56
O.OO
O.98
0.71
1.O5
O.O3
12.0O
4.80
0.23
O.O9
9.58
O.OO
8.25
1.64
O.OO
2075.31
0.20
34.73
510.52
O.11
1415.92
136.85
4.OO
150.00
46.25
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
***
0.72
187.SO
958.42
12.00
1.58
460.97
37.29
41.46
5.43
52.47
0.6O
2.55
0.06
8.46
O.56
O.OO
O.98
0.71
1.O5
O.O3
12.OO
4.80
O.23
O.09
9.58
O.OO
8.25
1.64
O.OO
589.37
0.2O
18.23
303.67
O. 11
1415.92
136.85
4.CO
112.SO
46.25
-------
JEFFERSON
LAKE
LUCAS
Concrete batch: iransfer of Sana
CONCRETE BATCH: MIXER LOAD OF AGGREGATE
CONCRETE BATCH: LpAD OF DRV BATCH TRUCK
ASPHALT CONCRETE: TOTAL
SECONDARY COPPER SMELTING: CRUCIBLE FURN
ASPHALT ROOFING: TOTAL
DRYER
HANDLING STORAGE
REACTORS
MILLS
CALCINERS
is)
1. /o -
1. /O
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
CHEMICAL MANUFAC
GENERAL WOOD WORKING
COAL STORAGE (TOTAL) .
IRON PROD: BLAST FURNACE DUST HANDLING
STEEL PRODUCTION: BASIC OXYGEN FURNACE
STEEL PRODUCTION: SCARFING
IRON/STEEL FOUNDRY: ELECTRIC ARC FURNACE
FOUNDRY: SHOT BLAST GRINDER / FINISHING
BRICK MANUFACTURING: TOTAL
MINING: PRIMARY CRUSHING
COAL STORAGE (TOTAL)
COKE MANUF: COAL STORAGE
COKE MANUF: COAL CHARGING
COKE MANUF: COKING (DOOR LEAKING)
COKE MANUF: COKE QUENCHING
COKE MANUF: COKE HANDLING
COKE MANUF: COKE PUSHING
LIME MANUF: TOTAL
ASPHALT CONCRETE: TOTAL
STONE QUARRY: PRIMARY CRUSHING
RUBBER MANUFAC: TRIMMING
COAL STORAGE (TOTAL)
COKE MANUF: COAL STORAGE
COAL CHARGING
COKING (OOOR LEAKING)
COKE QUENCHING
COKE PUSHING
CASTING HOUSE
REVERBERATORV FURNACE
CHIP DRVER (ROTARV)
IRON/STEEL FOUNDRY: ELECTRIC ARC FURNACE
IRON/STEEL FOUNDRY: SAND HANDLING
SHOT BLAST GRINDER / FINISHING
CORE MAKING
COKE MANUF
COKE MANUF
COKE MANUF
COKE MANUF
IRON PROD:
SEC ALUMINUM PROD:
SEC ALUMINUM PROD:
FOUNDRY:
STEEL FOUNDRY:
GRAIN ELEVATOR: GRAIN HANDLING (TOTAL)
TERMINAL GRAIN ELEVATOR
GRAIN ELEVATOR: WHEAT MILL
GRAIN PROCESS: CORN MILLING
GRAIN PROCESS: RECEIVING
GRAIN PROCESS: DRYING
GRAIN PROCESS: HANDLING
CEMENT MANUF: UNLOAD- OUTFALL TOSTORAGE
LIME MANUF: TOTAL
LIME MANUF: PRIMARY CRUSHING
ASPHALT CONCRETE: TOTAL
STONE QUARRY: HANDLING
STONE QUARRY: PRIMARY CRUSHING
STONE QUARRY: SECONDARY CRUSH & SCREEN
STONE QUARRY: STORAGE
GENERAL WOOD WORKING
CARBON BLACK
(S)
(S)
14491OO
(S)
(S)
(S)
62097
(S)
(S)
(S)
(S)
9504906
(S)
(S)
(S)
(S)
(S)
(S)
(S)
2937562
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
1868987
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
6712276
(S)
164971
(S)
140979
(S)
(S)
(S)
(S)
351O48
(S)
(S)
(S)
(S)
(S)
(S)
0.13 -
6.0O -
449.22 -
1.34
10.22 -
13. 4O -
4.66 -
0.00 -
0.32 -
2.04 -
10.96 -
1378.21 -
282.75 -
138.60 -
4.95 -
27.52 -
O. 12 -
0.18 -
0.74 -
425.95 -
22.77 -
66.73 -
31. 4O -
15. 7O -
1.81 -
27.47 -
949.59 -
43.40 -
311.75 -
0.01 -
271. CO -
65.59 -
192.24 -
9O.47 -
45.23 -
79.16 -
6O. 14 -
3.90 -
2.46 -
7.35 -
40. 2O -
0.13 -
1.75 -
172. 2O -
7282.82 -
34.30 -
98.98 -
3.93 -
3.52 -
357.54 -
3.45 -
496.12 -
30.22 -
108.82 -
117.29 -
387.26 -
1161.78 -
265.75 -
5.72 -
2.67 -
O.13
6. CO
449.22
* 2.69
10.22
13. 4O
4.66
O.OO
0.32
2.04
10. 96
57O2 . 94
282.75
1188. CO
4.95
91.20
0.12
0.18
0.74
1762.54
94.2O
785. CO
7O.6S
471. CO
1O.21
78. SO
961.69
43.40
311.75
O.O1
1121.39
271. 4O
2261.63
203 . 55
1356.98
226. 16
690.86
3.90
2.46
24.36
4O.2O
0.13
1.75
172. 2O
7282.82
34.30
98.98
3.93
3.52
387.54
6.90
5O2.44
3O.22
1O8.82
117.29
387 . 26
1161 .78
255.75
5.72
2.67
1. /D
O. 13
6.CO
449.22
2.O6
10.22
13.4O
4.66
O.OO
0.32
2.O4
10.96
941.22
282.75
48S. 1O
4.95
20.97
0.12
O.18
0.74
147.20
28.26
66.73
39.25
15. 7O
6.28
36.89
955.64
43.40
311.75
0.01
329.94
81 .42
192.24
113.OB
45.23
106.3O
6O.14
3.9O
2.46
14.CO
40.2O
O. 13
1.75
172.2O
6144.6O
34.3O
9B.98
3.93
3.52
357.54
5.18
499.28
6.04
1O8.82
117.29
387.26
1161.7B
255.75
5.72
3.67
-------
Monroe
COAL STORAGE (TOTAL)
SEC ALUMINUM PROD: REVERBERATORV FURNACE
SEC ALUMINUM PROD'CHLORINATION - FLUXING
IRON/STEEL FOUNDRY: ELECTRIC ARC FURNACE
IRON/STEEL FOUNDRY: BALL MILL
MINING: HANDLING
PRIMARY ALUMINUM: MAERIAL HANDLING
PRIMARY ALUMINUM: ANODE BAKING FURNACE
PRIMARY ALUMINUM: PREBAKED REDUC. CELL
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
62.91
33.78
875. OO
7.38
8.67
52. OO
8326.34
285.75
965.84
-
-
-
-
-
-
-
-
-
260.34
33.78
875. OO
24.47
8.67
52. OO
8326.34
285.79
965 . 84
78. 1O
33.78
875.OO
14.06
8.67
52.OO
8326.34
285.75
969.84
-------
STATE OF OHIO
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE
TOTALS FOR THE STATE OF OHIO
«»»«««*«*****»*»**»»***»»*»«
SIC
CODE
* * *
121O
129O
142O
144O
2040
2080
209O
2290
244O
246O
2510
262O
2630
264O
265O
266O
2750
2B1O
2820
284O
285O
289O
295O
299O
3060
3070
322O
323O
324O
325O
327O
329O
331O
332O
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
62.91 -
157.85 -
2416.93 -
505. SO -
1687. 15 -
1.40 -
0.17 -
1.91 -
0.26 -
5.47 -
2.OO -
2.93 -
10.30 -
4.15 -
4.31 -
1O. 96 -
1.72 -
22.95 -
16.51 -
19.65 -
8.25 -
328.71 -
1292.91 -
O.98 -
2.35 -
3.OO -
34.16 -
1O.O1 -
125. OO -
0.99 -
2O56.O8 -
77.30 -
6599.81 -
779.22 -
260.34
653.18
2423.25
SOS. SO
1687. 15
5. BO
0.17
1.91
0.26
5.47
8.26
12. 1O
42.61
17.18
17.84
10. 96
7. 1O
43.33
27.13
81.31
8.25
373.56
1299.15
O.98
9.72
12.40
37.61
1O.01
25O.OO
3.14
2191.34
77.78
26914.64
4894.81
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
78.10
133.25
2420.O9
298.65
1687.15
1.74
0.17
1.91
0.26
5.47
2.48
3.63
12.78
2.93
5.35
10.-96
2.13
20.48
17.32
24.39
8.25
316.37
1296.03
O.98
2.91
O.56
11.71
10.O1
187.50
1. 16
2108.47
77.54
7791.24
1505.62
-------
STATE OF OHIO
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE
(CONTINUED)
TOTALS FOR THE STATE OF OHIO
(CONTINUED)
SIC
CODE
****
3330
3340
3350
3420
3440
3450
3460
3470
3490
3530
354O
3620
3660
371O
3720
3990
4460
4910
4960
5050
5150
S16O
598O
8060
8090
8220
999O
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
1O520.63
334.92
21.O3
O.O3
O.O4
0. 15
7.09
1.1O
2.37
O.OO
2.35
15.99
0.33
29.54
0.02
0.26
6.00
2597.91
4.71
328.21
8145.73
1.76
27. 3O
3.3O
5.61
4.23
0.80
.
-
-
-
-
-
-
-
-
-
-
.
-
-
-
-
-
.
-
-
-
.
.
-
-
-
-
10529.49
436.61
21.03
0.03
O.04
0.15
29. 07
4.23
7. 12
O.OO
29.32
2O. 31
1.38
1O0.95
0.02
O.26
6.00
1O749.96
19.47
328.21
8145.73
1.76
1O5. 10
13.67
23.21
17.49
0.80
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
1O521.32
387.58
21.03
0.03
0.04
0.15
B.78
1.34
3. 17
O.OO
14.37
16.32
0.42
25.81
O.02
0.26
6.OO
192O.7O
0.58
328.21
70O7.5O
1.76
33.28
4. 1O
6.96
5.25
0.8O
-------
STATE OF OHIO
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE
(CONTINUED)
TOTALS FOR THE STATE OF OHIO BY COUNTY
******«**»***
COUNTY
**»
BELMONT
CUYAHOQA
SIC
CODE
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/VR)
*
HAMILTON
129O
295O
3310
3320
4910
2O4O
264O
2B1O
2850
2950
299O
322O
3230
324O
327O
329O
3310
3320
334O
342O
3450
3460
3470
3530
3S4O
3620
371O
372O
3990
4910
BO9O
9990
144O
2O4O
208O
2510
2630
157.85 -
35.65 -
5.77 -
O.26 -
152.15 -
656.20 -
1.16 -
9.15 -
8.25 -
655.82 -
O.98 -
O.49 -
1O.O1 -
125.00 -
962. O4 -
76.83 -
8419.37 -
726.27 -
328.18 -
O.03 -
0.15 -
7.09 -
1.00 -
0.00 -
O.01 -
15.77 -
18.41 -
0.02 -
0.26 -
16.31 -
3.45 -
0.8O -
5OS.SO -
560.00 -
1.40 -
2.00 -
10.30 -
653. 18
35.65
17.29
5. 19
629.57
655.20
4.8O
9. 15
8.25
662.06
0.98
O.49
10.O1
250.00
974.17
77.31
18857.72
481O.43
429.48
0.03
0.15
29.07
4. 12
0.00
O.O1
19.41
54.88
0.02
O.26
67.47
14.26
O.8O
SOS. 50
560. CO
5.8O
8.26
42.61
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/VR)
*
133.25
35.65
6.66
2.73
BO. 99
665.2O
1.44
9.15
8.25
668.94
O.98
O.49
1O.O1
187.60
968. 11
77.07
6169.43
1438.81
38O.64
O.O3
O.15
8.78
1.24
O.OO
O.01
16.05
21.22
O.02
O.26
5.06
4.28
O.80
298.66
56O.OO
1.74
2.48
12.78
-------
JEFFERSON
LAKE
LUCAS
2...-
265O
266O
275O
2810
2820
2840
289O
2950
3O70
3250
327O
3290
3320
3330
3340
3470
3490
354O
3660
3710
4460
491O
4960
5150
6160
5980
8O60
8220
2620
325O
3310
3350
4910
2750
282O
2890
2950
3060
3270
3310
3620
4910
1420
2O40
2090
2290
2440
2460
2820
2890
2950
3220
3310
3320
3340
3440
3490
371O
4910
6080
..99 - 12._
4.31 -
1O. 96 -
1.71 -
13.79 -
13.12 -
19.65 -
14.29 -
449.22 -
3.OO -
O. 13 -
132.97 -
O.47 -
5.05 -
2.82 -
O.3B -
O.11 -
1.61 -
2.34 -
0.33 -
4.61 -
6.00 -
389.03 -
4.71 -
992.77 -
1.76 -
27.30 -
3.30 -
4.23 -
2.93 -
O.86 -
458.81
O. 12 -
1370.34 -
O.01 -
1.65 -
311.75
43.40 -
2.35 -
961. O7 -
166.87 -
O.22 -
41O.25 -
2416.93
471.96 -
0.17 -
1.91 -
0.26 -
6.47 -
1.73 -
2.67 -
108.82 -
33.67 -
833.94 -
47.64 -
6.36
O.O4
O.75
6.52 -
259.83
328.21 -
17.84
10.96
7.09
34.18
13. 12
81.31
59. 14
449.22
12. 4O
O. 13
2O7 . 97
0.47
14.53
11.67
0.77
0.11
4.OO
29.31
1.38
19. 06
6.OO
16O9.BO
19.47
992.77
1.76
1O5.1O
13.67
17.49
12.1O
3. 01
1585.25
0. 12
5670.39
O.O1
6.84
311.75
43.40
9.72
10O9.19
1509.55
O.9O
1697.68
2423.25
471.96
O.17
1.91
O.26
5.47
7.17
2.67
108.82
37.12
4911.69
64.65
6.36
O.O4
3.12
27. OO
1O75.16
328 . 2 1
..49
5.35
10.96
2.13
11.33
13.12
24.39
1.95
449.22
0.56
O. 13
17O.47
O.47
9.79
3.50
O.59
O.11
2.23
14.36
O.42
2.97
6.OO
482.94
O.5B
992.77
1.76
33.28
4.1O
5.25
3.63
1.O3
799.79
O.12
931.45
0.01
2.OS
311.75
43.40
2.91
969.89
193. 11
O.27
127.71
242O.O9
471.96
O.17
1.91
O.26
5.47
2.15
2.67
108.82
11.22
599.82
54.29
6.36
O.O4
0.94
1.62
322.55
328.21
-------
5150 7152.95 - 7152.95 6014.73
8090 2.16 - 8.95 2.68
MONROE
1210 62.91 - 260.34 78.1O
3310 16.05 - 33.13 22.73
3330 10817.81 - 10817.81 10617.81
3360 20.90 - 20.90 20.9O
-------
APPENDIX G
SUMMARY OF WISCONSIN STATE PROCESS FUGITIVE EMISSION INVENTORY
-------
STATE OF WISCONSIN
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS FOR ALL FACILITIES
TOTALS FOR THE STATE OF WISCONSIN
*»»«»»*****»****»*»»««***»**»*
POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 3350.47 - 11650.36
TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 4082.99
TOTALS FOR THE STATE OF WISCONSIN BY COUNTY
»***»»»*»**«*»»****«**»»*»*»*****»****
COUNTY OF MILWAUKEE
POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 3350.47 - 11650.36
TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 4082.99
-------
STATE OF WISCONSIN
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE
TOTALS FOR THE STATE OF WISCONSIN
«****»«*»»«*«»*»*»»*****
COKE MANUF:
COKE MANUF:
COKE MANUF:
COKE MANUF:
PROCESS DESCRIPTION
a*************************************
COAL STORAGE (TOTAL)
COKE MANUF: COAL CHARGING
COKING (DOOR LEAKING)
COKE QUENCHING
COKE HANDLING
COKE PUSHING
SEC ALUMINUM PROD: REVERBERATORY FURNACE
SEC ALUMINUM PROD: CRUCIBLE FURNACE
SEC ALUMINUM PROD: CHIP DRYER (ROTARY)
SEC LEAD SMELTING. POT (KETTLE) FURNACE
SEC ZINC SMELT: KETTLE MELTING FURNACE
IRON/STEEL FOUNDRY: CUPOLA FURNACE
ELECTRIC ARC FURNACE
INDUCTION FURNACE
CASTING SHAKEOUT
SAND HANDLING
IRON/STEEL FOUNDRY:FOUNDRY CAST CLEANING
IRON/STEEL FOUNDRY: MOLD MAKING
FOUNDRY: SHOT BLAST GRINDER / FINISHING
STEEL FOUNDRY: CORE MAKING
IRON/STEEL FOUNDRY: BALL MILL
TERMINAL GRAIN ELEVATOR
CORN MILLING
DRYING
HANDLING
CLEANING
TOTAL
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY:
GRAIN PROCESS:
GRAIN PROCESS:
GRAIN PROCESS:
GRAIN PROCESS:
CEMENT MANUF:
ASPHALT CONCRETE. TOTAL
SECONDARY COPPER SMELTING:
SECONDARY COPPER SMELTING:
EL. IND.
CRUCIBLE
FURN
FURN
ANNUAL
PROCESS
RATE
(TONS/VR)
*********
3477O32
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
128631
223O93
71 109
725424
1124265
130O46
(S)
119718
29934
66911
639361
(S)
141254
696147
(S)
(S)
304399
(S)
(S)
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
*******»*******
5O4.17 -
96.64 -
45.48 -
22.74 -
2.62 -
39.79 -
4.65 -
1.78 -
9.49 -
O. 14 -
O.01 -
6.43 -
117. 12 -
71.11 -
435.25 -
168.64 -
1O. 4O -
6.43 -
O.6O -
5.24 -
142. 19 -
693.71 -
205.95 -
3.53 -
174. O4 -
142.49 -
344.65 -
94.36 -
O.26 -
0.55 -
2086.22
1136.96
1O2.33
682. 18
14.78
113. 7O
4.65
1.78
9.49
0.14
0.01
128.63
388. 18
71.11
4642.71
168.64
52.02
6.43
0.60
5.24
142.19
693.71
2O5 . 95
3.53
174.04
142.49
576.45
94.36
0.74
1.11
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
******
193.52
96.64
56.85
22.74
9. 1O
53.44
4.65
1.78
9.49
O. 14
O.O1
67.53
223.O9
71.11
116O.68
168.64
31.21
6.43
O.6O
5.24
142.19
693.71
205.95
3.53
174.O4
142.49
442.25
94.36
O.74
O.85
-------
STATE OF WISCONSIN
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORV
TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE
(CONTINUED)
TOTALS FOR THE STATE OF WISCONSIN BY COUNTY
to*****************************************
COUNTY
MILWAUKEE
PROCESS DESCRIPTION
COAL STORAGE (TOTAL)
COKE MANUF: COAL CHARGING
COKING (DOOR LEAKING)
COKE QUENCHING
COKE HANDLING
COKE PUSHING
REVERBERATORY FURNACE
CRUCIBLE FURNACE
COKE MANUF
COKE MANUF
COKE MANUF
COKE MANUF
SEC ALUMINUM PROD:
SEC ALUMINUM PROD:
SEC ALUMINUM PROD: CHIP DRYER (ROTARY)
SEC LEAD SMELTING: POT (KETTLE) FURNACE
SEC ZINC SMELT: KETTLE MELTING FURNACE
IRON/STEEL FOUNDRY: CUPOLA FURNACE
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY:
IRON/STEEL FOUNDRY:
ELECTRIC ARC FURNACE
INDUCTION FURNACE
CASTING SHAKEOUT
SAND HANDLING
IRON/STEEL FOUNDRY:FOUNDRY-CAST CLEANING
IRON/STEEL FOUNDRY: MOLD MAKING
FOUNDRY. SHOT BLAST GRINDER / FINISHING
STEEL FOUNDRY: CORE MAKING
IRON/STEEL FOUNDRY: BALL MILL
TERMINAL GRAIN ELEVATOR
GRAIN PROCESS: CORN MILLING
DRYING
HANDLING
CLEANING
TOTAL
GRAIN PROCESS
GRAIN PROCESS
GRAIN PROCESS
CEMENT MANUF:
ASPHALT CONCRETE: TOTAL
SECONDARY COPPER SMELTING:
SECONDARY COPPER SMELTING:
EL. IND. FURN
CRUCIBLE FURN
ANNUAL
PROCESS
RATE
(TONS/YR)
»«»»»**«
3477032
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
(S)
128631
223O93
71109
725424
1124265
130046
(S)
119718
29934
6691 1
639361
(S)
141254
696147
(S)
(S)
304399
(S)
(S)
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
***»************
504. 17 -
96.64 -
45.48 -
22.74 -
2.62 -
39.79 -
4.65 -
1.78 -
9.49 -
0. 14 -
0.01 -
6.43 -
117. 12 -
71.11 -
435.25 -
168.64 -
10. 4O -
6.43 -
0.60 -
5.24 -
142. 19 -
693.71 -
205.95 -
3.53 -
174. O4 -
142.49 -
344.65 -
94.36 -
0.26 -
0.55 -
2086.22
1136.96
1O2.33
682. 18
14.78
113.70
4.65
1.78
9.49
O. 14
O.O1
128.63
388. IB
71.11
4642.71
168.64
52.02
6.43
O.6O
5.24
142. 19
693.71
2O5 . 95
3.53
174.04
142.49
576.45
94.36
0.74
1.11
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
*********
193.52
96.64
56.85
22.74
9. 1O
53.44
4.65
1.78
9.49
O. 14
O.O1
67.53
223.09
71.11
116O.68
168.64
31.21
6.43
O.6O
5.24
142. 19
693.71
205.95
3.53
174.O4
142.49
442.25
94.36
0.74
O.85
-------
STATE OF WISCONSIN
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORV
TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE
TOTALS FOR THE STATE OF WISCONSIN
***««*»»<
SIC
CODE
***
2O4O
2060
2O8O
295O
324O
329O
331O
3320
3340
336O
351O
352O
3S30
3S6O
3690
491O
4960
5O9O
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/VR)
*****»»*»»*»»*»*«
5O9.75 -
139.24 -
570.72 -
94.36 -
344.65 -
6.13 -
240.24 -
731.13 -
12.69 -
0.82 -
20.35 -
21.06 -
1 .58 -
50.36 -
34. 19 -
464.37 -
6.83 -
1O2.OO -
5O9.75
139.24
57O.72
94.36
576.45
6.13
2186.38
4979.82
12.69
1.85
55.62
75.35
7.85
348. 17
34. 19
1921.52
28.26
1O2.OO
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
****»*
5O9.75
139.24
570.72
94.36
442.25
6.13
279.69
1560.94
12.69
1.59
26.43
31. 10
4.72
114.59
34. 19
144. 11
8.48
1O2.0O
-------
STATE OF WISCONSIN
INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY
TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE
(CONTINUED)
TOTALS FOR THE STATE OF WISCONSIN BY COUNTY
********************************************
COUNTY
*******
MILWAUKEE
SIC
CODE
***
2O4O
2O6O
2OBO
295O
324O
3290
331O
332O
334O
3360
351O
352O
3530
356O
369O
491O
496O
5O9O
POTENTIAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
**«*»»«»»»»»»»****»
509 . 75
139.24
57O.72
94.36
344.65
6.13
240.24
731. 13
12.69
O.82
20.35
21.06
1.58
50.36
34.19
464.37
6. 83
1O2.00
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
509.75
139.24
57O.72
94.36
576.45
6.13
2186.38
4979.82
12.69
1.85
55.62
75.35
7.85
348. 17
34. 19
1921.52
28.26
102.OO
TYPICAL
PROCESS
FUGITIVE
EMISSIONS
(TONS/YR)
*********
5O9.75
139.24
570.72
94.36
442.25
6.13
279.69
156O.94
12.69
1.59
26.43
31.10
4.72
114.59
34.19
144.11
8.48
1O2.OO
------- |