REPORTi EVALUATION OF PROCESS FUGITIVE EMISSIONS IN THE MAJOR NON-ATTAINMENT AREAS OF REGION V Solutions for energy, environment & technology PACIFIC ENVIRONMENTAL SERVICES, INC. ------- FINAL REPORT EPA Contract No. 68-01-6319 Task Assignment No. 24 EVALUATION OF PROCESS FUGITIVE EMISSIONS IN THE MAJOR NON-ATTAINMENT AREAS OF REGION V VOLUME I Gary Victorine - Task Manager Douglas Cook - Project Manager Vinod Bhatia - Principal Investigator March 1983 Prepared for: Air Compliance Branch Air Management Division U.S. EPA, Region V 230 South Dearborn Street Chicago, Illinois 60604 Prepared by: Pacific Environmental Services, Inc. Midwest Operations Division 465 Fullerton Avenue Elmhurst, Illinois 60126 ------- DISCLAIMER This Final Report 1s being furnished to the U.S. Environmental Protection Agency by Pacific Environmental Services, Inc., Midwest Operations Division, 465 Fullerton Avenue, Elmhurst, Illinois 60126, in fulfillment of Task Order No. 24, Contract No. 68-01-6319. The opinions, findings, and conclusions expressed are those of the authors and not necessarily those of the U.S. Environmental Protection Agency or of cooperating agencies. Mention of company or product names is not to be considered as an endorsement by the U.S. Environmental Protection Agency. ------- EXECUTIVE SUMMARY This report is the result of a limited scope study of particulate "process fugitive emissions" from industrial sources located in the major total suspended particulate (TSP) non-attainment areas within the six states of Region V of the United States Environmental Protection Agency (U.S. EPA). For the purpose of this report, an industrial source is defined as a source which has the potential to emit particulate emissions greater than 25 tons per year. In addition, a "major industrial source" is defined as a source that has controlled emissions greater than 50 tons per year. In this document, "process fugitive emissions" are narrowly defined to include only particulate emissions from industrial operations that escape to the atmosphere without passing through a primary exhaust system (such as a stack or flue) or through an emission control system. This definition can include emissions from manufacturing operations; loading, unloading, and transporting of materials; storage piles; and other industrial processes where particulates escape to the atmosphere, including emissions from those sources which are operated out-of-doors, such as coke pushing operation at coke ovens, rock crushing operation at quarries, and asphalt concrete plants. Process fugitive emissions may also result from poor maintenance of process equipment and from environmentally careless process operations. It does not include dust arising from travel on unpaved roads, wind action on open fields, or agricultural activities. This study revealed that approximately 184,880 to 337,015 tons per year of potential process fugitive emissions may be generated by operations at major industrial sources located in the counties comprising the major non-attainment areas in the Region V states. These estimated process fugitive emissions are equal to approximately 77 to 141 percent of the total controlled particulate emissions (238,461 tons) from inventoried point sources located in the same area. However, it is estimated that typically 199,664 tons per year of process fugitive emissions (about 84% of point source emissions) are emitted from these same sources. The single largest source of process fugitive emissions (about 18,453 tons or 9.24 percent of the total) is ii ------- secondary crushing and screening operations at stone quarry facilities. The five additional processes with the greatest process fugitive emissions in Region V, and their associated emissions, in descending order, are: 2. Grain Terminal/elevator operations 3. Iron production: Iron ore handling and transfer 4. Grain process: Grain handling 5. Primary aluminum: Material handling 6. Lime Manufacturing: Total 13,770 11,192 9,303 8,326 8,314 These six types of processes contribute approximately 34.7 percent of the total process fugitive emissions of the region (as described below). The regional process fugitive emissions total comprises state and non-attainment county subtotals (in tons per year) as follows: NON-ATTAINMENT STATE Illinois: Indiana: Michigan: Minnesota: Ohio: COUNTY Cook County Marion County Porter County VIgo County Wayne County Dakota County Hennepin County Ramsey County Washington County St. Louis County Belmont County Cuyahoga County Hamilton County COUNTY NON-ATTAINMENT AREA SUBTOTAL Chicago Metropolitan Area Indianapolis Area Northwestern Indiana Terre Haute Area Detroit Metropolitan Area Minneapolls-St. Paul Metropolitan Area City of Duluth Eastern Portion Cleveland Area Cincinnati Area 75,366 5,291 8,823 4,334 29,638 708 6,623 5,963 3,435 17,035 229 1,063 3,128 NON-ATTAINMENT AREA SUB-TOTALS BY STATE 75,366 18,448 29,638 33,764 38,363 iii ------- Jefferson County Eastern Portion 1,736 (SteubenvUle Area) Lake County Western Portion 1,651 Lucas County Toledo Area 10,356 Monroe County Northeastern Portion 10,640 Wisconsin: 4»083 Milwaukee County City of Milwaukee 4,083 Total: 199.664 Region V Major Non-Attainment Areas In addition to the typical proces fugitive emissions tabulated above, an additional study was performed in cooperation with the Minnesota Pollution Control Agency (MPCA) to evaluate the process fugitive emissions from sand and gravel sources located in the Minneapolis-St. Paul metropolitan area. This additional effort wwas necessary because no sand and gravel sources were included in the MPCA point source inventory and thus were not included in the totals above. The results of this study were as follows: TYPICAL PROCESS FUGITIVE EMISSIONS SAND AND GRAVEL SOURCES COUNTY (tons/year) Dakota County Hennepin County 10 Ramsey County 117 Washington County 1,987 Total 2,114 When these results are added to the previusly detailed totals, the final results are: NON-ATTAINMENT NON-ATTAINMENT COUNTYAREA SUB-TOTALS STATE COUNTY NON-ATTAINMENT AREA SUBTOTAL BY STATE Minnesota 35,838 Dakota County 708 Hennepin County Minneapolis - St. Paul 6,633 Ramsey County Metropolitan Area 6,080 Washington County 5,422 St. Louis County 17,035 Total: 201,758 V Ma •?«»• Mon-flt1 fa inmanf ------- TABLE OF CONTENTS Section Page 1.0 INTRODUCTION 1-1 1.1 Background 1-1 1.2 "Process Fugitive Emissions" 1-2 1.3 Technical Approach 1-3 1.4 Geographical Areas Evaluated 1-4 2.0 METHODOLOGY 2-1 2.1 Identification of the Status of Process Fugitive Emission Inventories by State 2-1 2.1.1 Illinois 2-3 2.1.2 Indiana 2-3 2.1.3 Michigan 2-4 2.1.4 Minnesota 2-4 2.1.5 Ohio 2-5 2.1.6 Wisconsin 2-5 2.2 Further Evaluation of Existing Process Fugitive Emission . . Inventories 2-6 2.3 Identification of Process Fugitive Emission Sources 2-6 2.4 Confirmation of the Facilities' Process Rate(s) 2-7 2.5 Update of the Best Available Process Fugitive Emission Factors 2-9 2.6 Calculation of the Process Fugitive Emission Rate{s) .... 2-10 2.7 Software 2-12 3.0 RESULTS AND DISCUSSION 3-1 3.1 U.S. EPA, Region Y 3-1 3.2 Illinois 3-8 3.3 Indiana 3-9 3.4 Michigan 3-10 3.5 Minnesota 3-11 3.6 Ohio 3-14 3.7 Wisconsin 3-15 ------- 4.0 5.0 6.0 CONCLUSIONS AND RECOMMENDATIONS 4.1 Conclusions 4.2 Grain Handling 4.3 Quarrying Activities . . , 4.4 Iron Production 4.5 Material Handling BIBLIOGRAPHY GLOSSARY . 4-7 4-1 4-3 4-4 4-5 4-6 5-1 6-1 APPENDIX A INDUSTRIAL PROCESS FUGITIVE EMISSION FACTORS APPENDIX B SUMMARY OF ILLINOIS STATE PROCESS FUGITIVE EMISSION INVENTORY APPENDIX C SUMMARY OF INDIANA STATE PROCESS FUGITIVE EMISSION INVENTORY APPENDIX D SUMMARY OF MICHIGAN STATE PROCESS FUGITIVE EMISSION INVENTORY APPENDIX E SUMMARY OF MINNESOTA STATE PROCESS FUGITIVE EMISSION INVENTORY APPENDIX F SUMMARY OF OHIO STATE PROCESS FUGITIVE EMISSION INVENTORY APPENDIX G SUMMARY OF WISCONSIN STATE PROCESS FUGITIVE EMISSION INVENTORY v1 ------- LIST OF TABLES Table Page 2-1 Percent Control Efficiencies Considered in the Overall Calculations 2-11 2-2 Example of Basic Facility Data Output 2-13 2-3 Example of Process Fugitive Emissions by State and County . 2-14 2-4 Example of Process Fugitive Emissions by Process by State . 2-15 2-5 Example of Process Fugitive Emissions by Process by County . 2-16 2-6 Example of Process Fugitive Emissions by SIC Code by State . 2-17 2-7 Example of Process Fugitive Emissions by SIC Code by County 2-18 3-1 Particulate Point Source Emissions by State (Total) and Major Non-attainment Area 3-2 3-2 Process Fugitive Emissions by State (Total) and Major Non-Attainment Area 3-3 3-3 Summary of Total Process Fugitive Emissions by State 3-5 3-4 U.S. EPA, Region V Total Process Fugitive Emissions by Process Type 3-6 3-5 U.S. EPA, Region V Total Process Fugitive Emissions by SIC .... 3-7 4-1 Contribution of Various Processes in Descending Order 4-2 Figure LIST OF FIGURES Page 1-1 Major Non-Attainment Areas Studied in State of Illinois 1-6 1-2 Major Non-Attainment Areas Studied in State of Indiana 1-7 1-3 Major Non-Attainment Areas Studied in State of Michigan 1-8 1-4 Major Non-Attainment Areas Studied in State of Minnesota 1-9 1-5 Major Non-Attainment Areas Studied in State of Ohio 1-10 1-6 Major Non-Attainment Areas Studied in State of Wisconsin 1-11 2-1 Project Methodology 2-2 2-2 Telephone Conversation Record 2-8 vii ------- 1.0 INTRODUCTION 1.1 BACKGROUND The Clean Air Act Amendments of 1977 reaffirmed the commitment that Congress had made toward the goal of reducing nationwide air pollution origi- nally established in the 1970 Clean Air Act (CAA) legislation. The 1977 amendments provided a strong mandate to the regulatory agencies and affected sections of the public to continue the fight to clean up and protect our nation's air resources. The CAA Amendments further reaffirmed the goal of attainment of the National Ambient Air Quality Standards (NAAQS) and the prevention of significant air quality deterioration. The particulate emission control strategies developed as part of the original State Implementation Plans (SIPs) prepared in response to the Clean Air Act of 1970 (which were revised to meet the goals of the 1977 law) included analyses of the contribution of the conventional industrial point and area sources without much consideration of other less conventional sources of particulate emissions to the atmosphere. Regulations have been traditionally directed primarily at limiting the opacity and mass loading of stack emissions from incinerators, fossil fuel-fired boilers, and major process industries and industrial operations. However, widespread failure to attain the NAAQS for particulate matter in many urban areas has resulted in reexamination of the nature of the particulate problems encountered. Recent studies indicate that traditional stack-oriented control strate- gies for particulate matter are sometimes insufficient by themselves to achieve the air quality goals of the Clean Air Act. Thus, federal, state and local air pollution control agencies have begun to examine other possible sources of emissions that have not been taken into prior consideration. One of these sources is "process fugitive emissions" (see Section 1.2 below for definition). Some analyses have Indicated that process fugitive emissions may often have a greater effect on air quality in the immediate vicinity of an industrial source than do stack emissions. Stack emissions are released above ground level, generally with a significant upward velocity that aids disper- sion and dilution before the emissions reach a ground level receptor. 1-1 ------- However, most "process fugitive emissions", by their very nature, occur at or near ground level and remain there, where the potential localized impact on population exposure is likely to be higherJ The associated impacts of "process fugitive emissions" are expected to be a major consideration in the development of future SIPs for those areas which are currently not attaining the NAAQS for particulate matter. 1.2 "PROCESS FUGITIVE EMISSIONS" There is no universally accepted definition of "process fugitive emis- sions." Some agency definitions tend to combine process fugitive emissions, which are emissions from industrial operations, with fugitive dust, which is generally related to natural or anthropogenic dusts. The term "process fugitive emissions", as used in this report, includes particulate emissions from industrial operations that escape to the atmosphere without passing through a primary exhaust system (such as a stack or flue) or through a control system.2 This includes emissions from manufacturing operations; loading, unloading, and transporting of materials; storage piles; and other industrial processes where particulates escape to the atmosphere, including emissions from those sources which are operated out of doors, such as coke ovens, rock crushing operations at quarries, and sand-blasting operations. Process fugitive emissions may also result from poor maintenance of process equipment and from environmentally careless process operations. For example, process fugitive emissions can result from leakage around coke oven doors when such doors cannot be properly sealed due to excessive warpage. As distinguished from process fugitive emissions, "fugitive dust" includes natural dust, agricultural dust, and particulate generated from other non-industrial activities (e.g., unpaved roads, commercial construction sites, etc.). Because both process fugitive emissions and fugitive dust are not ^Technical Guidance for Control of Industrial Process Fugitive Particulate Emissions. EPA/450/3-77-010, U.S. EPA. Office of Air Quality and Planning Standards IRTP, North Carolina, March 1977). 2F. R. Venditti, J. A. Armstrong, and Mr. Durham, Symposium on the Utilization of Particulate Technology - Volume 4 - Fugitive Dusts and Sampling Analysis, and Characterization of Aerosols, EPA 600/7-79-044d, (February 1979). 1-2 ------- emitted from a definable point, they cannot be easily measured by conventional techniques. Therefore, the quantity of emissions and subsequent impacts on air quality are extremely difficult to estimate. Hence, there exists a need for a consistent and traceable emission inventory methodology (see Section 2.0). This definition of "process fugitive emissions" used 1n this report is consistent with the general definition utilized by U.S. EPA. For example, U.S. EPA defines "Industrial Process Fugitive Partlculate Emissions" as "particulate matter which escapes from a defined process flow stream due to leakage, materials charging/handling, Inadequate operational control, lack of reasonably available control technology, transfer or storage."1 1.3 TECHNICAL APPROACH In order to assist the U.S. Environmental Protection Agency, Region V and the individual states within Region V in evaluating the importance and magni- tude of process fugitive emissions and the enforceability of regulations in Region V states concerning process fugitive emissions, Pacific Environmental Services, Inc. (PES) was contracted to provide technical expertise and assis- tance. This study addresses process fugitive emissions from industrial sources in the major non-attainment areas of Region V (as defined by U.S. EPA). The results are expected to be useful to the U.S. EPA, Region V In enforcement prioritization, review of state and local emission inventories, and verification of submittals 1n future SIP development. PES established the following eight major sub-tasks in the performance of this project: 1) Identify the status of process fugitive emission inventories 1n Region V. 2) Obtain state industrial point source emission inventory lists for the non-attainment areas involved. 3) Update the best available process fugitive emission factors via literature review (and add new emission factors as necessary). 4) Screen and "quality assure" the Individual state industrial point source emission inventory for the affected sources of Interest. IVenditti, Armstrong, and Durham, op. cit. 1-3 ------- 5) Quality assure the state and local process fugitive emission inventories (where they exist at the present time). 6) Confirm the affected facilities' process rate(s) by phone or via correspondence. 7) Calculate the Industrial process fugitive emissions. 8) Prepare and submit a comprehensive report listing process fugitive emission inventories 1n Region V, summarized and tabulated in several subcategories. All data in this report are based on calendar year 1981. In addition, a more specialized study was performed in cooperation with the Minnesota Pollution Control Agency (MPCA) to evaluate process fugitive emissions from sand and gravel operations in the major non-attainment areas of Minnesota. This was necessary since the MPCA point source inventory used as the basis for the methodology described above did not include sand and gravel sources. The study methodology, implementation and results were described 1n detail in a report to U.S. EPA and MPCA dated December 10, 1982. 1.4 GEOGRAPHICAL AREAS EVALUATED The initial definition of the non- respective counties) were developed by STATE Illinois: Indiana: Michigan: Minnesota: Ohio: COUNTY A. Cook County B. Marion County C. Porter County D. Vigo County E. Wayne County F. Dakota County G. Hennepin County H. Ramsey County I. Washington County J. St. Louis County K. Belmont County L. Cuyahoga County M. Hamilton County N. Jefferson County •attainment areas of concern (and their U.S. EPA and are as follows: NON-ATTAINMENT AREA Chicago Metropolitan Area Indianapolis Area Northwestern Indiana Terre Haute Area Detroit Metropolitan Area Minneapolis-St. Paul Metropolitan Area City of Duluth Eastern Portion Cleveland Metropolitan Area Cincinnati Metropolitan Area Eastern Portion (Steubenville Area) 1-4 ------- 0. Lake County Western Portion P Lucas County Toledo Metropolitan Area Q. Monroe County Northeastern Portion Wisconsin: R Milwaukee County Milwaukee Metropolitan Area The total suspended participate (TSP) non-attainment areas studied for this report are shown In Figures 1-1 through 1-6. 1-5 ------- ILLINOIS Figure 1-1. Major Non-attainment Areas Studied in State of Illinois 1 _C ------- INDIANA 1-? M*inr Nnn-attainmpnt. Areas Studied in State of Indiana ------- MICHIGAN c x7 rt "^JU. x'^rV 5 V Figure 1-3. Major Non-Attainment Areas Studied in State of Michigan 1-8 ------- MINNESOTA Figure 1-4. Major Non-attainment Areas Studied in State of Minnesota 1-9 ------- OHIO Figure 1-5. Major Non-attainment Areas Studied in State of Ohio 1-10 ------- WISCONSIN Figure 1-6. Major Non-attainment Areas Studied in State of Wisconsin 1-11 ------- 2.0 METHODOLOGY The methodology used in the preparation of this process fugitive emission inventory was developed by PES (and approved by U.S. EPA, Region V) and was based on actual annual process throughputs for each of the affected facilities and the most up-to-date process fugitive emission factors available. A detailed description of this methodology is provided below and shown graphically in Figure 2-1. 2.1 IDENTIFICATION OF THE STATUS OF PROCESS FUGITIVE EMISSION INVENTORIES BY STATE All states and many local/regional agencies in Region V were contacted to determine the status of process fugitive emission inventories in their respective total suspended particulate (TSP) non-attainment area(s). Information on the type of data available, methodology used, assumptions included, and the time frame of the process fugitive emission inventories were requested for those areas which indicated that they had already completed their inventories. A copy of each completed inventory was requested. In order to avoid duplication of effort, each geographical area found to have such an inventory would require only a quality assurance and consistency check prior to inclusion of the data in the final report. Initial contacts with state and local agencies indicated that all non-attainment areas in the states of Ohio and Wisconsin and two areas in Indiana had completed process fugitive emission inventories and would only require such a check. However, after evaluating the states' industrial process fugitive emissions inventories, it was discovered that they were, at best, inconsistent. The different definitions of process fugitive emissions alluded to in Section 1.2 helped to create this inconsistency and resulted In a decision by U.S. EPA that the studies obtained were not directly useful for inclusion in this report. Thus, a decision was made to develop the process fugitive emission inventories "from scratch" for each of the states and all non-attainment areas. The decision was based on the lack of available Inventories at the state and/or local level and the U.S. EPA's desire to have consistent, traceable emission estimates. A summary of the status of these emission Inventories by each county and state 1s provided below. 2-1 ------- Identify Status of Process Fugitive Emission Inventories by State Section 2.1 —T— Exists Does Not Exist Obtain State/Local Process Fugitive Emission Inventory Section 2.1 Quality Assure/Check Consistency of State/Local Process Fugitive Emission Inventories Section 2.1 Jt. 10 Obtain State Point Source Emission Inventories for Non-attainment Areas Section 2.3 Screen and Quality Assure the Point Source Inventories Section 2.3 Confirm Facility Process Rates for 1981 Section 2.2 ro i ro Update State/Local Process Fugitive Emission Inventory Section 2.2 Update "Best Available" Emission Factors Section 2.5 Confirm Facility Process Rate for 1981 Section 2.4 Calculate the Industrial Process Fugitive Emissions Section 2.6 Tabulate/Categorize Process Fugitive Emissions by Facility, County, State, Region, Process and SIC Code Section 2.7 Prepare Report With Data Figure 2-1. Project Methodology ------- 2.1.1 ILLINOIS Illinois Environmental Protection Agency (IEPA) officials stated that the State of Illinois has no separate industrial process fugitive emission inven- tory per se, but this category is included as part of the IEPA computerized point source inventory. The IEPA point source inventory includes almost all Industrial sources in the State, with the exception that storage piles with potential emissions less than 50 tons/year are not included. However, U.S. EPA had indicated some dissatisfaction with the IEPA methodology some time ago, at which time IEPA had done a mini-study in the St. Louis and Chicago areas on those storage piles with potential emissions less than 50 ton/year. At the end of the study, IEPA concluded that these sources did not significantly contribute to the overall TSP emissions problem. Thus, IEPA decided that no further research would be conducted on the sources with emissions less than the IEPA cutoff point. Since the industrial source cutoff point for inclusion in this study (per U.S. EPA guidance) was 25 tons per year of uncontrolled emissions, U.S. EPA felt that certain sources would be omitted if only the IEPA process fugitive emission inventory was to be used. To avoid such omissions, it was decided that PES should perform the entire process fugitive emissions inventory for the State of Illinois de novo. The alternative of identifing only sources excluded from the IEPA inventory, and thus supplementing the IEPA inventory was considered to be a less cost effective approach. 2.1.2 INDIANA The Indiana State Board of Health (ISBH) was contacted to determine the status of process fugitive emission inventories in the State of Indiana. ISBH Indicated that the state agency performs inventories only for those areas which are not performing such inventories locally. ISBH personnel further commented that all of the areas under consideration for this study (i.e., the primary non-attainment areas) perform their own inventories. Thus, each of the Individual counties were contacted to gather such information. Marlon County officials indicated that the agency annually sends ques- tionnaires to what it considers to be the "major sources," the definition of which Is different than the one employed by ISBH. The Marion County agency 2-3 ------- uses U.S. EPA approved emission factors; however, once again, these are not approved by the ISBH. For these reasons, Marlon County's emission totals differ from the ISBH state-wide Inventory results (for Marlon County) by a large margin. Due to this difference, the Marion County personnel were reluctant to release the information at that point in time. Thus, a process fugitive emission inventory for Marion County was unavailable. Appendix VI of the "Technical Support Document, Vigo County Total Suspended Particulates State Implementation Plan Strategy to Show Secondary Attainment with National Ambient Air Quality Standards" was obtained from the Vigo County Air Pollution Control Department. The report contained detailed information and emission calculations on what is considered (for purposes of this report) as fugitive emissions (i.e., dust). However, no relevant information was available on industrial process fugitive emissions. In addition, no data was available for Porter County. Based on the lack of available and consistent data, a decision was made to develop a process fugitive emission inventory for the three counties in Indiana as part of the overall study effort. 2.1.3 MICHIGAN The Michigan Department of Natural Resources did not have a comprehensive process fugitive emission inventory at the time of this study. An extensive effort was underway in Detroit and generally consists of data gathering via a combination of questionnaires and forms. Additional research was in progress regarding emissions and ambient air sampling which will be used to develop emission factors. It was felt that the work was directed more toward the fugitive emissions (or dust) area and was primarily concentrated around the monitors that have recorded non-attainment readings. Thus, Wayne County was Included 1n the process fugitive emission inventory effort undertaken in this study. 2.1.4 MINNESOTA The State of Minnesota had no comprehensive Industrial process fugitive emission Inventory at the time they were contacted. However, the State had two projects 1n operation which were related to the topic of Interest. The 2-4 ------- first project was a fugitive dust inventory which was being performed in the City of Duluth. The second project was being performed by the Minnesota Pollution Control Agency with the assistance of a contractor. The purpose of this project was to gather data on fugitive dust emissions from construction sites. However, neither of these studies was directly responsive to the matter at hand. Thus, the non-attainment areas in the State of Minnesota were added to the list of counties included in the process fugitive emissions inventory detailed here. 2.1.5 OHIO The Ohio Environmental Protection Agency (OEPA), when contacted regarding the availability of a process fugitive emission inventory for Ohio, stated that the Agency had already conducted an extensive review and analysis of emissions and controls for fugitive sources as part of its SIP on particulate matter. The two documents cited were: 1) "Reasonably Available Control Measures For Fugitive Dust Sources"; and 2) "Compliance Cost Analysis of Proposed Regulations to Control Fugitive Particulate Emissions in Ohio." These documents were reviewed and it was noted that the first document referenced was a listing of various emission factors and the sources of these factors. This document was utilized (and referenced) in the preparation of emission factors for this study. The second document primarily dealt with economic analyses of different controls on various types of sources. This report grouped similar sources together and projected total emission reductions if certain controls were to be implemented. Based upon a review of the available data from OEPA, PES and U.S. EPA determined that the proposed work effort (i.e., development of a process fugitive emissions inventory) would not be a duplication of any of the previous work. Based on the fact that the State had no comprehensive, accurate, up-to-date industrial process fugitive particulate emission inventory, a full effort was undertaken in Ohio. 2.1.6 WISCONSIN The Wisconsin Department of Natural Resources (DNR) indicated that the State of Wisconsin had recently completed a TSP fugitive emission inventory for all urban TSP non-attainment areas in the state. The inventory was about 2-5 ------- one year old at the time and DNR personnel felt that it was probably the most comprehensive one ever done. A copy of the inventory was requested and reviewed. The DNR report primarily concentrated on fugitive dust rather than industrial process fugitive emissions. After review of the DNR report, it was decided to include Wisconsin in the overall effort. 2.2 FURTHER ANALYSIS OF EXISTING PROCESS FUGITIVE EMISSIONS INVENTORIES Due to the absence of consistent, reliable fugitive process emission inventories as required by the scope of this project, no further evaluation was conducted on those inventories received from the various states and local agencies as described in Section 2.1. All effort was shifted to the methodological steps necessary to develop the regional process fugitive emissions inventory "from scratch". 2.3 IDENTIFICATION OF PROCESS FUGITIVE EMISSIONS SOURCES After it was determined that adequate process fugitive emission inventories did not exist at the state or local level, the first sub-task in developing a new inventory was to obtain 1981 industrial point source emission inventories (or the latest inventory available) from each of the six states in Region V of the U.S. Environmental Protection Agency (U.S. EPA). Each of the state agencies identified in Section 2.1 above were again contacted. The industrial point source inventories submitted by each state were screened (edited) to include only those counties which included non-attainment areas for particulates. Industrial sources consistent with the study's definitions as described earlier and in the Glossary (Section 6.0) were subsequently identified. After the identification of the industrial source locations (i.e., in the major non-attainment areas of each state) was completed, the sources were categorized by their size (i.e., potential point source emissions) and type of industrial process(es). Potential industrial sources with 25 tons per year or greater uncontrolled particulate emissions were selected. Each industrial process within the source was classified as to whether or not process fugitive particulate emissions might originate from it. The selected industrial sources and their processes were then listed along with the following six data categories: 2-6 ------- 1) Source I.D. - same number as state air pollution permit file; 2) SIC Code - Standard Industrial Classification Code; 3) Annual Process - 1981 annual throughput for that source; 4) Controlled Point Source Emissions - actual point source emissions from that source; 5) Potential Process Fugitive Emissions - estimated process fugitive emissions from that source; 6) Process Description - short process description. Except for Item 5, all information was available directly from the emission inventory computer printouts supplied by each state. These data were used to aid in the sorting and tabulation of the Inventory data at a later point in the project. The primary quality assurance function performed during this step was clarification of data questions via communication with state agency personnel, verification of process operations included in each industrial source listing, and re-checking of our own and state agency calculations of potential and actual Industrial point source emissions. 2.4 CONFIRMATION OF THE FACILITIES' PROCESS RATE(S) For the purpose of additional quality assurance, the process rates for potentially significant "major industrial sources" (i.e., 50 tons or more emissions per year after controls are applied) were confirmed via a telephone conversation with a representative of the source. A telephone conversation record such as that shown 1n Figure 2-2 was used for this purpose. The telephone conversation records are presented as Appendix H-l of Volume II of this report. If confirmation of data by telephone call was not appropriate or if requested by the facility, written correspondence was utilized. All correspondence is included in Appendix H-2 of Volume II. The process rates for sources smaller than the 50 tons per year "major Industrial source" cutoff were used directly as shown on the emissions Inventory. Any confidential information contained in the emission Inventories or claimed so by the facilities was treated as such and is segregated under separate cover (Volume II). In this situation, both the process information and related process fugitive emission rates are considered confidential for this report. 2-7 ------- Figure 2-2. TELEPHONE CONVERSATION RECORD CONFIDENTIAL: YES NO DATE: FACILITY NAME: FACILITY I.O.: FACILITY REPRESENTATIVE: (NAME) RECORDED 8Y: (1) ANNUAL PROCESS RATE (TPY): (2) ANNUAL COAL USAGE (TPY): TIME: FROM TO TELEPHONE NO.: (TITLE) (3) COAL STORAGE/PROCESS MATERIAL STORAGE CAPACITY: (TONS). (VOLUME), (4) ANY CONTROL DEVICE APPLIED TO THE PROCESS? YES (5) ANY FUGITIVE EMISSIONS CONTROL PROGRAM? YES (6) IF YES, DESCRIBE. NO NO (7) ESTIMATED CONTROL EFFICIENCY: (8) BASIS FOR (7) ABOVE: 0.0 ------- 2.5 UPDATE OF THE BEST AVAILABLE PROCESS FUGITIVE EMISSION FACTORS The process fugitive emission factors listed 1n previous PES reports entitled, Industrial Process Fugitive Emissions Inventory for the Region V Great Lakes Shoreline (prepared under U.S. EPA Contract No. 68-01-4140) and Evaluation of Process Fugitive Emissions In Lake County, Indiana (prepared under U.S. EPA Contract No. 68-01-6319) were reviewed against the most up-to-date process fugitive emission factors available in the literature and updated as necessary. However, the previous process fugitive emission factors were used directly when there was no more recent data available from the literature or from experts in the particular field. Where additional process fugitive emission factors were required due to additional types of processes being included in the inventory, appropriate data were collected and new factors were prepared (through literature review and/or best engineering judgment) and presented to the EPA Task Manager for approval. These approved emission factors are presented in Appendix A. The majority of the emission factors have reliability ratings of "D" and "E". The following rating system was employed by U.S. EPA in the development and classification of the factors used: A - Excellent - Supportable by a large number of tests, process data, and engineering analysis work. B - Above average - Supportable by multiple tests, moderate process data, and engineering analysis work. C - Average - Supportable by multiple tests. D - Below average - Supportable by limited test data and engineering judgment. E - Poor - Supportable by best engineering judgment (visual observation, emission tests for similar sources, etc.). Factors with an "E" rating are at best accurate within an order of magnitude. Therefore, actual emission rates from a given facility could differ significantly. As noted earlier, process fugitive emissions are not emitted from a definable point, cannot be measured easily, and are therefore difficult to quantify. As noted in Appendix A, two types of emission factors are presented - "potential process fugitive emission factors" and "typical process fugitive emission factors". Definitions of those types of emission factors can be found in the Glossary, Section 6.0. 2-9 ------- 2.6 CALCULATION OF THE PROCESS FUGITIVE EMISSION RATE(S) The process fugitive emission rate for each process and source was calculated using emission factors which are presented in Appendix A and the facility (I.e., source) process rates described above. The methodology used to develop these emission factors has been previously detailed in this report (Section 2.5). The estimated process fugitive emission rate for a particular industrial source was calculated by multiplying the appropriate process fugitive emission factor (pounds of emissions per ton of throughput) for that particular process fugitive emission source by the source's annual throughput, and converting to tons per year. For instance, the "typical" process fugitive emission rate for a facility with a coke quenching tower and an annual coke throughput rate of 100,000 ton/year is: EO.20 Ib of particulate*"! f100,OOP ton/year 1 = JQ tons particulate/year ton of coke throughput 11 2,000 ib/ton I A source with no control equipment or stack was considered as a process fugitive emission source and the process fugitive emission rate was recorded as the "uncontrolled emission rate" found on the state industrial source emission inventory printout. Whenever available, the process fugitive emissions (no stack or control equipment associated with the point source) as shown in the individual states' emission inventory as "estimated emissions" were listed for reference. Some facilities control the process fugitive emissions from their operations. Examples of these control techniques include water spray, chemical suppressants, enclosed structures, canvas covers, partial enclosures, etc. The estimated efficiency of these controls range from 50 percent for water spray to 99 percent for complete enclosures with water spray or baghouses. The estimated control efficiencies were selected from the references noted previously, as appropriate. These efficiencies are presented in Table 2-1. Where process fugitive emissions have been controlled by the individual facilities (as specified by the facility representatives - see Appendix H), the applicable control efficiencies were used to determine the "typical" process fugitive emissions. Where a facility could provide fugitive process emission factors that were specific for their facility, these factors were considered in the overall calculation. * Process fugitive emission factor from Appendix A. ------- Table 2-1. Percent Control Efficiencies Considered in the Overall Calculations METHOD 1. Water spray 2. Wind guard 3. Partial enclosure 4. Water injection 5. Enclosed structures 6. Oiling 7. Canvas covers 8. Partially enclosed with water spray 9. Chemical suppressants 10. Chemical/vegetative stabilization 11. Complete enclosure 12. Totally enclosed with negative pressure to a bag filter 13. Totally enclosed with water spray EFFICIENCY 50 percent 50 percent 50 percent 75 percent 75 percent 80 percent 80 percent 85 percent 85 - 90 percent 93 percent 95 percent 99 percent 99 percent 2-11 ------- 2.7 SOFTWARE In order to handle the large amount of data generated in this study, a software package was developed. This program was developed to accommodate the basic calculations and necessary data manipulation. Each facility's data were input into the data base. Facility data consisted of the following: 1. Facility ID - State provided identification number 2. Facility name 3. City 4. County 5. State 6. Non-attainment area - in or out of the non-attainment area 7. Confidential - whether the facility's data are considered confidential 8. Number of processes For each process, the following information was input: 1. New Emission Factor - If the facility had an emission factor specific to their facility, this was input. 2. Control Factor - Percent control expected due to facility's actions. 3. Annual Process Rate (tons/year) 4. Controlled Point Source Emissions - From the state industrial point source inventory. 5. Process Emission Factor Category - Computer coded. See Appendix A. 6. SIC Code - From the state industrial point source inventory. 7. Process Description The data were output in several formats. The basic data output consisted of the output by facility and individual processes within the facility. A sample output sheet is presented in Table 2-2. The process fugitive emissions were classified and tabulated by individual facility, facility location (county, state, region) and by process and SIC Codes. An example of each type of summary is presented in the following pages as noted below. OUTPUT TABLE Total process fugitive emission breakdown by state and county 2-3 Total process fugitive emission breakdown by process type and state 2-4 Total process fugitive emission breakdown by process type and county 2-5 Total process fugitive emission breakdown by SIC Code and state 2-6 Total process fugitive emission breakdown by SIC Code and county 2-7 A final summary for the entire region was prepared in the same categories as Indicated above. 2-12 ------- Table 2-2. Example of Basic Facility Data Output STATE OF ILLINOIS INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY NON-CONFIDENTIAL SOURCES »»,»,»•»•••»•«»»•••••»•••«••«•••*«*••«••*••••••«••»•»••••••••••••*»••«»••»•»•*«•»»»•••*•*»«»*••••••••••*••*••»«»•*•»•»••»••••»••«•• FACILITY ID O310O3AAM O31OO6ABB O31012ACJ ro i O31012ACH O31018AAF EACILITY NAME AND CITY ANNUAL PROCESS RATE (TONS/YR) »«•»•»»•»»»»•«»»••••»•»*»»»**»»•• OZINGA BROTHERS INC ALSIP 31489 499200 CONTINENTAL CEMENT SUMMIT SUPERIOR GRAPHITE CO BEDFORD PK. STAR MOULDING ATRIM BEDFORD PK. MEDUSA CEMENT CO BER BERKLEY 24978 624000 873600 894O 3557 200 20O 194100 750O 388 2 3241 3OOO 1000 41 GOO 1000 540O 150 CONTROLLED POINT SOURCE EMISSIONS (TONS/YR) POTENTIAL FUGITIVE EMISSIONS (TONS/YR) TYPICAL FUGITIVE EMISSIONS (TONS/YR) SIC CODE PROCESS DESCRIPTION >•««•••**•••*•*••*»*****•*••**•••»••**•*•***•*»*•••*•*•**•••*•*••*•«*•»**••••*• 0.47 31.20 O.20 37.44 46.80 0.25 O.43 .01 .01 O. 0. 23.62 0.14 1.38 0.00 5.OO 5.13 0.63 O.1O 0.00 0.6O 0.00 3.78 - 3.78 3.78 3270 CEMENT SILOS 92.35 - 92.35 92.35 3270 CEMENT BATCHING WEST PLANT 3.CO - 3.00 3.OO 3270 CEMENT SILOS 12.48 - 12.48 12.48 3270 CONVEYOR SYSTEM 104.83 - 1O4.83 104.83 3270 CEMENT HANDLING 6 SILOS 2 LOAD SPOUT 6.70 - 6.70 6.70 3290 SCREENING MACHINE O.89 - 0.89 0.89 329O ROLLER MILL O.05 - O.O5 O.O5 3290 CHUSHER O.15 - O.15 0.15 3290 VERTICAL HAMMER MILL 32.03 - 32.OS 32.O3 3290 17 STORAGE BINS 1.24 - 1.24 1.24 3290 4 STORAGE BINS O.29 - O.29 0.29 3290 FINE SCREENING MILL O.OO - 0.00 O.OO 3290 SMALL BALL MILL 2.43 - 2.43 2.43 329O SYNTHETIC GRAPHITE CRUSHER O.22 - O.22 O.22 329O MATERIAL HANDLING o.oa - o.oa o.os 3290 TRANSFER BOOTH 3.12 - 3.12 3.12 3290 DUST BOOTH 0.08 - 0.08 0.08 3290 RAIL CAR LOADING 3.70 - 3.70 3.7O 1540 WOODWORKING 0.02 - O.O2 0.02 4220 CEMENT UNLOADING CON ------- Table 2-3. Example of Fugitive Process Emissions by State and County STATE OF ILLINOIS INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS FOR ALL FACILITIES TOTALS FOR THE STATE OF ILLINOIS •••••*•••••**••••**••••••«••••••» POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/VR): 69563.O6 - 1O2458.87 TVPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 76366.41 TOTALS FOR THE STATE OF ILLINOIS BY COUNTY ••*•••••••••••*•••••••**••••••••*••••**•••** COUNTY OF COOK POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/VR): 69563.O6 - 102458.87 TVPICAL PROCESS FUGITIVE EMISSIONS (TONS/VR): 75366.41 INS I ------- Table 2-4. Example of Process Fugitive Emission by Process Type and State STATE OF ILLINOIS INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE TOTALS FOR THE STATE OF ILLINOIS •*••*»••••••••*•••••••••••••••••• ro i en PROCESS DESCRIPTION ***•**••••••• COAL STORAGE: LOADING ONTO PILE COAL STORAGE: LOADING OUT (OUTGOING) COAL STORAGE: WIND EROSION COAL STORAGE (TOTAL) COKE MANUF: COAL CHARGING COKING (DOOR LEAKING) COKE QUENCHING COKE HANDLING COKE PUSHING SHIP/RAILROAD IRON ORE UNLOAD IRON ORE STORAGE (TOTAL) IRON ORE HANDLING & TRANSFER LIMESTONE HANDLING & TRANSFER BLAST FURNACE DUST HANDLING SINTER OPERATION SLAG HANDLING CASTING HOUSE STEEL PRODUCTION: BASIC OXYGEN FURNACE STEEL PRODUCTION: ELECTRIC ARC FURNACE SCARFING SWEATING FURNACE REVERBERATORY FURNACE CRUCIBLE FURNACE INDUCTION FURNACE CHIP DRYER (ROTARY) SCRAP CRUSHER SWETAING FURNACE REVERBERATORY FURNACE BLAST/CUPOLA FURNACE SEC LEAD SMELTING: POT (KETTLE) FURNACE SEC ZINC SMELT: REVERBERATORV SEC ZINC SMELT: ROTARY SWEAT FURNACE SEC ZINC SMELT: MUFFLE SWEAT FURNACE SEC ZINC SMELT: CRUCIBLE FURNACE COKE MANUF COKE MANUF COKE MANUF COKE MANUF IRON PROD: IRON PROD: IRON PROD: IRON PROD: IRON PROD: IRON PROD: IRON PROD: IRON PROD: STEEL PRODUCTION: SEC ALUMINUM PROD: SEC ALUMINUM PROD: SEC ALUMINUM PROD: SEC ALUMINUM PROD: SEC ALUMINUM PROD: SECONDARY ALUMINUM: SEC LEAD SMELTING: SEC LEAD SMELTING: SEC LEAD SMELTING: ANNUAL PROCESS RATE (TONS/YR) ••*•***** (S) 8308381 (S) 11671970 (S) (S) (S) (S) (S) (S) (S) (S) (S) 3638234 (S) (S) 2686482 10369241 729948 (S) 4127S7 89804 810000 (S) 62458 (S) (S) 57410 (S) 10O465 (S) 5265 (S) 11O22 POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR) ••**•****•*****•***** 144. SO - 825. 7O 29O.79 - 1661.68 2O. 26 - 389.52 1692.44 - 7O03. 18 382.50 - 450O.OO 18O.OO - 405. OO 90. OO - 270O.OO 109.52 - 619. O3 157.50 - 45O.OO 4.6O - 6.9O 132. 2O - 237.96 6672.24 - 6672.24 82.11 - 82.11 545.74 - 545.74 569.42 - 1658.94 30.22 - 31.42 537.30 - 5278.94 725.85 - 6221.54 65.70 - 1O94.92 5.49 - 5.49 148.59 - 148.59 9.88 - 9.88 36.45 - 36.45 O.O6 - O.O6 22.48 • 22.48 14.82 - 14.82 3.65 - 7.98 8O.37 - 45O.67 79.78 - 79.78 2. O1 - 2. O1 O.OO - O.72 1.47 - 3.32 1.33 - 3.93 O.O3 - O.O3 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) •***••**• 144. SO 332.34 1O9.O7 21O0.95 382. SO 225. OO 90. OO 380.94 2 1 1 . 50 5.75 185. O8 6672.24 82.11 545.74 1658.94 30.82 537.30 2540.46 529.21 5.49 148.59 9.88 36.45 O.06 22.48 14.82 5.81 265.52 79.78 2. 01 0.36 2.40 2.63 O.03 (S)- PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY ------- Table 2-5. Example of Process Fugitive Emission by Process Type and County STATE OF ILLINOIS INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE (CONTINUED) TOTALS FOR THE STATE OF ILLINOIS BY COUNTY ft****************************************** COUNTY COOK PO I PROCESS DESCRIPTION *•*•*•*»***•**•*••••*•**•«••••*••••**••• COAL STORAGE: LOADING ONTO PILE COAL STORAGE: LOADING OUT (OUTGOING) COAL STORAGE: WIND EROSION COAL STORAGE (TOTAL) COKE MANUF: COAL CHARGING COKING (DOOR LEAKING) COKE QUENCHING COKE HANDLING COKE PUSHING SHIP/RAILROAD IRON ORE UNLOAD IRON ORE STORAGE (TOTAL) IRON ORE HANDLING & TRANSFER LIMESTONE HANDLING & TRANSFER BLAST FURNACE OUST HANDLING SINTER OPERATION SLAG HANDLING CASTING HOUSE STEEL PRODUCTION: BASIC OXYGEN FURNACE STEEL PRODUCTION: ELECTRIC ARC FURNACE SCARFING SWEATING FURNACE REVERBERATORY FURNACE CRUCIBLE FURNACE INDUCTION FURNACE CHIP DRYER (ROTARY) SCRAP CRUSHER SWETAING FURNACE REVERBERATORY FURNACE SEC LEAD SMELTING: BLAST/CUPOLA FURNACE SEC LEAD SMELTING: POT (KETTLE) FURNACE SEC ZINC SMELT: REVERBERATORY SEC ZINC SMELT: ROTARY SWEAT FURNACE SEC ZINC SMELT: MUFFLE SWEAT FURNACE SEC ZINC SMELT: CRUCIBLE FURNACE COKE MANUF COKE MANUF COKE MANUF COKE MANUF IRON PROO: IRON PROD: IRON PROO: IRON PROD: IRON PROD: IRON PROD: IRON PROO: IRON PROD: STEEL PRODUCTION: SEC ALUMINUM PROO: SEC ALUMINUM PROO: SEC ALUMINUM PROD: SEC ALUMINUM PROO: SEC ALUMINUM PROD: SECONDARY ALUMINUM: SEC LEAD SMELTING: SEC LEAD SMELTING: ANNUAL PROCESS RATE (TONS/YR) ••••*•»•• (S) 8308381 (S) 1167197O (S) (S) (S) (S) (S) (S) (S) (S) (S) 3638234 (S) (S) 2686482 10369241 729948 (S) 412757 89804 81OOOO (S) 624SB (S) (S) 57410 (S) 10O465 (S) 5265 (S) 11O22 POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR) *•*•••*•*•••••••*.•*•• 144. SO - 290.79 - 20.26 • 1692.44 - 382.50 - 180. OO - 90. OO - 109.52 - 157. 5O - 4.60 - 132.20 - 6672.24 '- 82.11 - 545.74 - 569.42 - 30.22 - 537. 3O - 725.85 - 65.70 - 5.49 - 148.59 - 9.88 - 36.45 - O.O6 - 22.48 - 14.82 - 3.65 - 80.37 - 79.78 - 2. 01 - 0.00 - 1.47 - 1.33 - 0.03 - 825. 7O 1661.68 389.52 7OO3. 18 45OO.OO 4O5.OO 27OO.OO 619. O3 45O.OO 6.90 237.96 6672.24 82. 11 545.74 1658.94 31.42 5278.94 6221.54 1O94.92 5.49 148.59 9.88 36.45 O.O6 22.48 14.82 7.98 450.67 79.78 2. 01 O.72 3.32 3.93 O.O3 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) ••**••••• 144.SO 332.34 1O9.07 21OO.95 382.SO 225.00 90. OO 380.94 211.SO 5.75 185.OB 6672.24 82. 11 545.74 1658.94 30.82 537.3O 2540.46 529.21 5.49 148.59 9.88 36.45 O.O6 22.48 14.82 5.81 265.52 79.78 2.01 O.36 2.4O 2.63 O.O3 (S)- PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY ------- Table 2-6. Example of Process Fugitive Emission by SIC Code and State STATE OF ILLINOIS INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE TOTALS FOR THE STATE OF ILLINOIS ft******************************* ro i SIC CODE *•** 1420 144O 149O 154O 2030 2040 2050 2060 207O 20BO 2090 2140 2320 2380 2400 2420 2430 2440 249O 2500 25 tO 2590 2640 265O 274O 275O 281O 28 2O 2830 28 4O 28SO 289O 2910 2960 POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/VR) «**•»»»•»»••»•»•«»»• 9567.46 - 5563. 6O - 4.13 - 3.70 - 137.83 - 8063.10 - 161.61 - 116. 8O • O.O4 - 283.11 - 198.57 - S.43 - 8.08 - 0.38 - 2O5.27 - 2.07 - 21.71 - 0.41 - 37.49 - 0.52 - 2. OS - 1.11 - 121.02 - 1O8.27 - 6.17 - 161.08 - 3164.17 - 63.42 - 12.67 - 466.28 - 566.60 - 236.73 - O.OO - 3397.43 - 9567.46 5563. 6O 4.13 3.7O 137.83 8427. 1O 161.61 116.80 0.04 288.11 198.57 5.43 8.08 O.38 2O5.27 2.07 21.71 0.41 37.49 0.52 2.05 1.11 121.02 1O8.27 6.17 161.08 3168.56 63.42 " 12.67 466.28 566. 6O 236.73 O.OO 3397.43 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/VR) 9S67.46 5563.60 4. 13 3.70 137.83 8O9I.10 16O.42 116.80 0.04 288. 11 198.57 5.43 8.OB O.3B 205.27 2.07 21.71 O.41 37.49 O.52 2. 1. 121.02 108.27 6. 17 161.O8 3164.93 63.42 12.67 466.28 566.60 236.73 O.OO 3397.43 .OS 11 ------- Table 2-7. Example of Process Fugitive Emission by SIC Code and County STATE OF ILLINOIS INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE (CONTINUED) TOTALS FOR THE STATE OF ILLINOIS BY COUNTY COUNTY ••••• COOK ro i i—• CO SIC CODE POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR) •••••**••*••••*•••**• 1420 1440 149O 154O 2O3O 2040 2O5O 206O 2O7O 2080 2090 2140 232O 23BO 2400 2420 2430 2440 2490 2500 2510 2590 2640 2650 2740 2750 2810 2820 2830 284O OflSft 9567.46 - 5563.60 - 4.13 - 3.70 - 137.83 - 8063.10 - 161.61 - 116.80 - 0.04 - 288.11 - 198.67 - 5.43 - 8.08 - 0.38 - 209.27 - 2.07 - 21.71 - O.41 - 37.49 - 0.52 - 2.05 - 1.11 - 121.02 - 108.27 - 6.17 - 161.08 - 3164.17 - 63.42 - 12.67 - 466.28 - 5E6.6O - 9567.46 5563.60 4. 13 3.70 137.83 8427. 10 161.61 116.80 O.O4 288. 11 198.57 5.43 8.O8 O.38 205.27 2.O7 21.71 O.41 37.49 0.52 2. OS 1.11 121.O2 108.27 6.17 161. OB 3168.56 63.42 12.67 466.28 566.60 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) •••«•••»* 9567.46 5563.60 4. 13 3.7O 137.83 8O91.1O 16O.42 116.80 O.O4 288.11 198.57 5.43 8.OB O.3B 205.27 2.O7 21.71 O.41 37.49 O.52 2.OS 1.11 121.02 108.27 6.17 161.OB 3164.93 63.42 12.67 466.28 SfiG^fiO ------- 3.0 INVENTORY RESULTS AND DISCUSSIONS This section summarizes the results of the process fugitive emissions Inventory study on a state-by-state basis. It also attempts to interpret some of the relationships between the estimated process fugitive emissions and the associated states, counties, and the significant process fugitive emission data categories (process, SIC Code, etc.). 3.1 U.S. EPA. REGION V U.S. EPA, Region V is a diverse region consisting of the states of Illinois, Indiana, Michigan, Minnesota, Ohio, and Wisconsin. Its vast resources include natural resources such as abundant coal, oil, fertile soil for agricultural purposes, waterways and the Great Lakes, and, of course, the people. This vast array of resources, coupled with an efficient highway, rail, and air transportation system, makes it one of the most ideal places for industry in the world. This industry varies from heavy industry such as iron and steel production to agriculture related industries. Thus, each and every industry contributes in its own unique way to the environmental problem. As stated earlier in this report, historically the emissions emanating from the stacks or chimneys of these industries have been the target of emis- sion control regulation and emission inventory efforts by both the private and public sector. For purposes of comparison to the process fugitive emission inventory developed by this study, the particulate Industrial point source emissions (by individual states in Region V and their corresponding counties containing the major non-attainment areas) are listed in Table 3-1. The major non-attainment counties contribute anywhere from 9 percent of the state industrial point source emission total (Wisconsin) to 63 percent (Indiana). The totals for the State of Indiana are somewhat misleading in the context of this report due to the fact that Lake County is not included in the process fugitive emissions calculations described later. This county was part of a previous process fugitive emission inventory performed by PES for the U.S. EPA. The results of this process fugitive emission inventory (by county) are presented 1n Table 3-2. Comparing Tables 3-1 and 3-2, one can see regionwide potential fugitive process emissions range from approximately 77 to 3-1 ------- Table 3-1. Participate Industrial Point Source Emissions by State (Total) and Major Non-attainment Areas STATE Illinois Indiana Wisconsin Total: COUNTY Cook Milwaukee COUNTY EMISSIONS 26,961 Michigan Minnesota Ohio Lake Marion Porter Vigo Wayne Dakota Hennepin Ramsey St. Louis Washington Belmont Cuyahoga Hamilton Jefferson Lake Lucas Monroe 147,964 4,921 2,493 3,672 21,003 3,487 13,382 1,332 38,891 6,659 9,453 10,446 10,060 64,391 8,667 7,256 1,046 4,341 386,425* 238,461** Source: Mr. Barry Bolka, U.S. EPA, Region V * Includes Lake County, Indiana ** Without Lake County, Indiana TOTAL STATE EMISSIONS 170,709 251,483* 77,980 156,741 273,268 48,425 978,606* ------- STATE Illinois Indiana Michigan Minnesota Ohio Wisconsin Table 3-2. Process Fugitive Emissions by State (Total) and Major Non-Attainment Areas COUNTY POTENTIAL EMISSIONS Cook 69,563 -102,459 Marion 5,042 - 14,034 Porter 5,269 - 34,297 Vigo 4,260 - 6,024 Wayne 22,049 - 56,041 Belmont Cuyahoga Hamilton Jefferson Lake Lucas Monroe Milwaukee 352 - 1,341 9,042 - 26,941 3,192 - 4,875 1,833 - 7,271 1,897 - 4,589 11,382 - 16,637 10,618 - 10,832 3,350 - 11,650 Total: Region V Major Non- Attainment Areas 184,880 -337,015 TYPICAL TOTAL COUNTY EMISSIONS 75,366 5,291 8,823 4,334 29,638 Dakota Hennepin Ramsey Washington St. Louis 684 - 6,320 - 6,007 - 3,958 - 20,063 - 988 7,398 6,715 4,542 20,382 708 6,623 5,963 3,435 17,035 229 10,623 3,128 1,736 1,651 10,356 10,640 4,083 199,664 TYPICAL TOTAL STATE EMISSIONS 75,366 18,448 29,638 33,765 38,363 4,083 199,664 3-3 ------- percent of the total point source emissions (In the major non-attainment regions studied in this report). The typical process fugitive emissions (as defined earlier) equal 84 percent of the total point source emissions in U.S. EPA, Region V non-attainment areas studied here. This represents a substantial portion of the TSP non-attainment problem in these counties. It appears that it may be worthwhile to perform cost-effectiveness analyses to address the possibility that the control of fugitive emissions would be more cost-effective than further control of point sources. For purposes of comparison, the previously mentioned Lake County study was performed based on 1980 data (this study uses 1981 as a base year) and estimated Lake County typical process fugitive emissions at 29,773 tons per year. If Lake County were Included in the Table 3-2 totals, process fugitive emissions, both 1n terms of tons per year and in percentage of point source emissions, would be even greater. Table 3-3 presents the Region V summary of total process fugitive emissions by state for those counties identified in Table 3-2. Illinois (this study includes only Cook County) is the largest contributor (37.7 percent) to the overall total process fugitive emission total. Illinois is followed by the states of Ohio (19.2 percent), Minnesota (16.9 percent), Michigan (14.8 percent), Indiana (9.2 percent), and Wisconsin (2.0 percent). When Individual process totals are considered (Table 3-4), the top ten process categories contribute 99,358 tons or 49.9 percent of the total fugitive emissions. Of the top ten, three categories are part of the grain handling and processing industry. When all the processes are considered, this general industry category accounts for 22.5 percent (44,948 tons) of the total process fugitive emissions in the region. This Is followed by the quarrying (30,458 tons or 15.3 percent) and iron production (18,219 tons or 9.5 percent) industries. If this data is analyzed by major SIC code (see Table 3-5), SIC code 3310 (Blast Furnace and Basic Steel Products) accounts for 21.4% (42,727 tons) of the total process fugitive emissions 1n the area studied. This 1s followed by: 3-4 ------- Table 3-3 US EPA REGION V INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY STATE POTENTIAL TYPICAL PROCESS PROCESS FUGITIVE FUGITIVE EMISSIONS EMISSIONS STATE (TONS/YR) (TONS/YR) ••••*••••• ••••«•••••«•••••*•••• *•«•*•••• ILLINOIS 69563.O6 - 1O2458.87 75366.41 INDIANA 14571.30 - 64355.23 18448.47 MICHIGAN 22049.29 - S6O4O.92 29638.24 MINNESOTA 37O3O.55 - 40O23.69 33764.72 OHIO 38315.19 - 72485.62 38363.37 WISCONSIN 3350.47 - 1165O.36 4082.99 •••••••••••••**»•»•••*•••*••••••«••*••*•*••*•*•••••*•»***•** REGIONAL TOTALS 184879.86 - 337O14.70 199664.19 ••*•••**•••*•**••••*••••*••••••*•••••••••••••*•••••••••••••• CO en ------- Table 3-4. US EPA REGION V INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE OJ i en at PROCESS DESCRIPTION •••*•••*•*•*••••*•*•**••••••*•*••***•••• COAL STORAGE: LOADING ONTO PILE COAL STORAGE: LOADING OUT (OUTGOING) COAL STORAGE: WIND EROSION COAL STORAGE (TOTAL) COKE MANUF: COAL STORAGE COAL CHARGING COKING (DOOR LEAKING) COKE QUENCHING COKE HANDLING COKE PUSHING SHIP/RAILROAD IRON ORE UNLOAD IRON ORE STORAGE (TOTAL) IRON ORE HANDLING & TRANSFER LIMESTONE HANQLING & TRANSFER BLAST FURNACE DUST HANDLING SINTER OPERATION SLAG HANDLING CASTING HOUSE STEEL PRODUCTION: BASIC OXYGEN FURNACE STEEL PRODUCTION: ELECTRIC ARC FURNACE SCARFING SWEATING FURNACE REVERBERATORY FURNACE CRUCIBLE FURNACE INDUCTION FURNACE CHIP DRYER (ROTARY) SEC ALUMINUM PROD:CHLORINATION - FLUXING SECONDARY ALUMINUM: SCRAP CRUSHER SEC LEAD SMELTING: SWETAING FURNACE SEC LEAD SMELTING: REVERBERATORY FURNACE SEC LEAD SMELTING. BLAST/CUPOLA FURNACE SBC LEAD SMELTING: POT (KETTLE) FURNACE SEC ZINC SMELT: REVERBERATORY SEC ZINC SMELT: KETTLE SWEAT FURNACE COKE MANUF: COKE MANUF: COKE MANUF: COKE MANUF: COKE MANUF: IRON PROD: IRON PROD: IRON PROD: IRON PROD: IRON PROD: IRON PROD: IRON PROD: IRON PROD. STEEL PRODUCTION: SEC ALUMINUM PROD: SEC ALUMINUM PROD: SEC ALUMINUM PROD: SEC ALUMINUM PROD: SEC ALUMINUM PROD: ANNUAL PROCESS RATE (TONS/YR) ••••**••* 7933734 831O881 5340649 44779110 2788709 6158826 7460047 90905O9 124659OS 6158826 46OOOO 3063362 1M916O5 973114 1149O172 3802498 2520071 10622442 27563099 4401381 845BO40 43O164 72OO52 862567 3363 198489 159401 82576 16260 122675 71921 176538 1100 1498 POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR) TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) 277.68 - 290.88 - 34.71 - 6492.97 - 404.36 - 2617.50 - 1492.01 - 909.05 - 143.36 - 1077.79 - 4.6O - 306.34 - 11191.61 - 97.31 - 1723.53 - 2414.59 - 2545.27 - 2124.49 - 1929.42 - 396.12 - 46.52 - 154.86 - 79.21 - 38.82 - O.15 - 71.46 - 3985. O2 - 2O. 64 - 13. O1 - 171.75 - 431.53 - 3.53 - O.OO - 0.42 - 1586.75 1662. 18 667.58 26867.47 1673.23 3O794.13 3357.02 27271.53 810.28 3O79.41 6.9O 551.41 11191 .61 97.31 1723.53 7034.62 2646.07 2O873. 1O 16537.86 66O2 . 07 46.52 154.86 79.21 38.82 0. 15 71.46 3985.02 20.64 28.45 963. OO 431.53 3.53 O.72 0.42 277.68 332.44 186.92 6213.93 488.66 2284.65 1808.76 886.55 489.64 1254.53 5.75 428.87 11191.61 97.31 1723.53 7O34.62 1779.84 2124.49 6752.96 3191.OO 39.74 154.86 79.21 38.82 0.15 68.92 3985.O2 20.64 20.73 567.37 431.53 3.53 0.36 O.42 ------- Table 3-4 US EPA REGION V INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE (CONTINUED) co PROCESS DESCRIPTION •••*••••••••••••••*••••*•*•••••**••••••• SEC ZINC SMELT SEC ZINC SMELT SEC ZINC SMELT SEC ZINC SMELT SEC ZINC SMELT ROTARY SWEAT FURNACE MUFFLE SWEAT FURNACE CRUCIBLE FURNACE KETTLE MELTING FURNACE REVERBERATE MELT FURNACE SEC ZINC SMELT:INDUCTION MELTING FURNACE IRON/STEEL FOUNDRY: CUPOLA FURNACE IRON/STEEL FOUNDRY IRON/STEEL FOUNDRY IRON/STEEL FOUNDRY IRON/STEEL FOUNDRY: IRON/STEEL FOUNDRY: IRON/STEEL FOUNDRY: CRUCIBLE FURA CE ELECTRIC ARC FURNACE INDUCTION FURNACE CASTING SHAKEOUT POURING AND COOLING SAND HANDLING IRON/STEEL FOUNDRY:FOUNDRY CAST CLEANING IRON/STEEL FOUNDRY: MOLD MAKING FOUNDRY: SHOT BLAST GRINDER / FINISHING STEEL FOUNDRY: CORE MAKING IRON/STEEL FOUNDRY: BALL MILL IRON/STEEL FOUNDRY IRON/STEEL FOUNDRY IRON/STEEL FOUNDRY IRON/STEEL FOUNDRY IRON/STEEL FOUNDRY IRON/STEEL FOUNDRY: IRON/STEEL FOUNDRY: IRON/STEEL FOUNDRY. IRON/STEEL FOUNDRY: IRON/STEEL FOUNDRY: MOLTEN IRON TRANSFER SOAKING PITS STRIP MILLS PICKLING TANKS PLATING STEEL SHREDDER AUTO SHREDDER METAL SEPARATORS GRAVITY SEPARATORS OESULF STATION-STEEL GRAIN ELEVATOR: GRAIN CLEANING GRAIN DRYING GRAIN TERMINAL: GRAIN TERMINAL: GRAIN HANDLING (TOTAL) RECEIVING LOADING GRAIN TERMINAL: TUNNEL BELT ANNUAL PROCESS RATE (TONS/YR) •••••*••• 48270- 4914 12620 177727 168OO 372 1326353 184889 11O2872 420299 18O7746 2759320 11545282 1460O70 4382102 11172369 99947 158410 318OO88 9924385 7990455 992421 529206 32975 1209652 46800 125256 37OOOO 123O94 3407687 1129823 22882133 20050774 774300 POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR) •••»•*•••»•••**•**•»• 13.52 - 1.33 - 0.03 - O.44 - O.O4 - O.OO - 66.32 - 9.24 - 579.O1 - 42O.3O - 1084.65 - 137.97 - 1731.79 - 116.81 - 153.37 - 55.86 - 17.49 - 336.62 - 302 . 1 1 - 0.00 - 0.00 - O.OO - 2.65 - O. 16 - 6.O5 - 35. 10 - 93.94 - 0.00 - 504.69 - 511. 15 - 62. 14 - 1144.11 - 6516.50 - 54.20 - 30.41 3.93 O.O3 O.44 O.O4 O.OO 1326.35 55.47 1919. OO 42O.30 11569.57 5698. OO 1731.79 584. OS 153.37 55.86 17.49 336.62 302 . 1 1 O.OO O.OO O.OO 2.65 O. 16 6.05 35. 10 93.94 O.OO 5O4 . 69 511.15 62. 14 1144. 11 6516.50 64.20 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) ••••••••* 21.96 2.63 O.03 O.44 O.O4 O.OO 533.45 3O.O8 1O67.42 375.47 2580.37 3634.83 1376.63 275.41 9O.86 55.76 17.49 336.62 3O2.11 O.OO O.OO O.OO 2.65 O. 16 6.05 35. 1O 93.94 O.OO 5O4.69 511.15 62. 1144. 14 11 6516.SO 54.20 ------- Table 3-4 US EPA REGION V INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BV PROCESS TYPE (CONTINUED) 0\ O PROCESS DESCRIPTION ••••••••*•••••**•»••«••••••••••••*••*••• GRAIN TERMINAL: HEADHOUSE GRAIN TERMINAL: TRIPPER TERMINAL GRAIN ELEVATOR GRAIN ELEVATOR: WHEAT MILL GRAIN PROCESS GRAIN PROCESS GRAIN PROCESS GRAIN PROCESS GRAIN PROCESS GRAIN PROCESS CEMENT MANUF: CEMENT MANUF: CEMENT MANUF: CEMENT MANUF: CEMENT MANUF: CEMENT MANUF: CORN MILLING RECEIVING DRV ING HANDLING CLEANING BULK LOADING TOTAL RAW MATERIAL UNLOADING CRUSHING TRANSFER & CONVEYING RAW GRINDING UNLOAD- OUTFALL TOSTORAGE CEMENT MANUFACTURE: KILN LIME MANUF: TOTAL LIME MANUF: PRIMARY CRUSHING LIME MANUF: ROTARY KILN CONCRETE BATCH: TOTAL TRANSFER OF SAND CEMENT UNLOAD TO SILOS HOPPER LOAD OF AGGREGATE MIXER LOAD OF AGGREGATE CONCRETE BATCH:LOAD OF TRANSIT MIX TRUCK CONCRETE BATCH: LOAD OF DRY BATCH TRUCK ASPHALT CONCRETE: TOTAL ASPHALT CONCRETE: BATCHING PROCESS ASPHALT CONCRETE: AGGREGATE STORAGE BRICK MANUFACTURING: TOTAL STONE QUARRY: HANDLING STONE QUARRY. PRIMARY CRUSHING STONE QUARRY: SECONDARY CRUSH & SCREEN CONCRETE BATCH: CONCRETE BATCH: CONCRETE BATCH: CONCRETE BATCH. ANNUAL PROCESS RATE (TONS/YR) 15374390 67O4767 13739849 22O2411 1259O70 7454122 4698237 37216844 63291 19 29B4O77 174000 60OOO 650OOO 3806344 396136 861380 6OOOOO 5262262 1285195 6576134 9637594 16O1315 17940954 2647928 2149848 1675790 325668 13750O79 3778160 7757759 1816955 21050373 32595207 25104275 POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR) 1153.08 - 1153.08 335.24 - 335.24 14907.74 - 14907.74 77O8.44 - 77O8.44 755.44 - 755.44 372.71 - 372.71 117.46 - 117.46 93O4.21 - 93O4.21 1898.74 - 1898.74 746.02 - 746.02 983. 1O - 1644. 3O 0.90 - 12.OO 13O.OO - 195. OO 38O.63 - 761.27 19.81 - 19.81 2153.45 - 43O6.9O 225O.OO - 2250.00 8261.75 - 8367. OO 321 .30 - 321.3O 2630.45 - 2630.45 1782.95 - 1782.95 32. O3 - 32. O3 2152.91 - 2152.91 26.48 - 26.48 43.OO - 43.00 16.76 - 16.76 6.51 - 6.51 4262.52 - 4262.52 547.83 - 547.83 128O.O3 - 128O.03 263.46 - 263.46 1578.78 - 1578.78 8148.80 - 8148. BO 18828.21 - 18828.21 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) 1153.O8 335.24 13769.52 77O8.44 755.44 367.75 117.46 93O3 . 02 1898.74 746. O2 1261. SO 6.45 162. 5O 570.95 19.81 3230. 17 2250.00 8314.37 172.12 2630.45 1782.95 32. 03 2152.91 26.48 43.0O 16.76 6.51 4262.52 547.83 128O.03 263.46 1484.38 8148.80 1B452.8O ------- Table 3-4 US EPA REGION V INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORV TOTAL PROCESS FUGITIVE EMISSIONS BV PROCESS TYPE (CONTINUED) CO PROCESS DESCRIPTION •••••••*••••••••••••«•»••••••••*•«•••••• STONE QUARRY: STORAGE ROCK QUARRY: ORYER SECONDARY COPPER SMELTING SECONDARY COPPER SMELTING SECONDARY COPPER SMELTING SECONDARY COPPER SMELTING SECONDARY COPPER SMELTING RECLIAMEER WIRE CRUSHER REV. FUNACE EL. IND. FURN ROTARY FURN. CRUCIBLE FURN CASTING SECONDARY COPPER: SECONDARY COPPER: MINING: PRIMARY CRUSHING MINING: SECONDARY CRUSHING - SCREENING MINING: HANDLING MINING: ORE DRYER MINING: ORE CONCENTRATOR MINING: UNDERGROUND VENTS MINING. STOCKPILE ASPHALT ROOFING: TOTAL PRIMARY ALUMINUM: MAERIAL HANDLING PRIMARY ALUMINUM: PRIMARY ALUMINUM: CHEMICAL MANUFAC: CHEMICAL MANUFAC: CHEMICAL MANUFAC: CHEMICAL MANUFAC: CHEMICAL MANUFAC: CHEMICAL MANUFAC: CHEMICAL MANUFAC: CHEMICAL MANUFAC: CHEMICAL MANUFAC: CHEMICAL MANUFAC: CHEMICAL MANUFAC: CHEMICAL MANUFAC: CHEMICAL MANUFAC: ANODE BAKING FURNACE PREBAKEO REDUC. CELL MIXER DRY MIXER WET DRYER HANDLING - STORAGE REACTORS MILLS CALCINERS ABSORBERS FLAKERS GENERAL VENTING VERMICULITE EXPANDER MONOKOTE EXPANDER SULFURIC ACID CHEMICAL MANUFAC: AMMONIUM NITRATE NEUT. ANNUAL PROCESS RATE (TONS/YR) *•*•••••• 114S263B 371BOO 9445 294435 58729 15415 62570 14O160 37440 71763300 61B2568 96853387 3309753 38672436 146429 5653222 1685577 1665269 19O5OO 241460 611288 157076 1862065 41352832 712162 81530 62976 4989 51108 7498 6681 4100 106408 807245 POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/VR) 1889.69 - 1889.69 482.95 - 482.95 12.51 - 37.02 7.36 - 20.61 44.05 - 215.83 2.47 - 4.93 O.41 - 0.83 963. 6O - 963. 6O 9.36 - 9.36 717.63 - 717.63 494.61 - 494.61 96B5.34 - 9685.34 264.78 - 264.78 4834.05 - 4834.05 O.OO - O.OO 152.64 - 152.64 252.84 - 252.84 8326.34 - 8326.34 285.75 - 285.75 965.84 - 965.84 12.23 - 12.23 1.57 - 1.57 186.21 - 186.21 31O1.46 - 31O1.46 O.OO - O.OO 6.52 - 6.52 7.12 - 7.12 0.00 • 0.00 4.O9 - 4.09 O.OO - O.OO O.75 - 0.75 O.46 - 0.46 O.OO - 0.00 O.OO - O.OO TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/VR) 1889.69 482.95 24.89 7.64 130.08 3.78 O.62 963. 6O 9.36 388.32 494.61 7107.90 264.78 4665.89 O.OO 14B.30 252.84 8326.34 285.75 965.84 12.23 1.57 186.21 3101.46 O.OO 6.52 7. 12 O.OO 4.O9 O.OO 0.75 O.46 O.OO 0.00 ------- Table 3-4 US EPA REGION V INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE (CONTINUED) 00 CTi nT PROCESS DESCRIPTION ••••••••*»•••••••••••••••••*•••••••••••• CHEMICAL MANUFAC: AN PRILL COOLER CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC GLASS MANUFAC: GLASS MANUFAC: GLASS MANUFAC: GLASS MANUFAC: GLASS MANUFAC: GLASS MANUFAC: GLASS MANUFAC: GVPSUM MANUFAC GYPSUM MANUFAC GYPSUM MANUFAC GYPSUM MANUFAC GYPSUM MANUFAC PELITE EPANDER CLOROX; CHLORINATION CLOROX; PACKING CLOROX; CONVEYORS OLEUM: SLFONATION PHOSPHORIC ACID PLANT SOAP MFG. MACHINES SOAP PAD; KETTLES DETERGENT MANUFAC. CYANAMID KILN NA-NH4 SALT PLANT ALUMINUM CHLORIDE PROD GLASS MELT FURNACE ANNEALING FURNACE HAMMER MILL HANDLING & STORAGE BATCH PLANT HANDLING COOLER HANDLING DRYER KETTLES MILLS SAWS PERLITE VENT FURNACE GYPSUM MANUFAC GYPSUM MANUFACTURING: MIXERS CERAMIC CLAY: GRINDING CERAMIC CLAY. STORAGE REFINERY: SULFUR RECOVERY PLANT REFINERY: FCL REGENERATION PAPER BOX MANUFAC: HOGGERS PAPER BOX MANUFAC: CUTTERS PAPER BOX MANUFAC: METAL CONVEYOR ANNUAL PROCESS RATE (TONS/YR) ••••••*•• 386566 418440 97760 5OOOO 375 181242 175463 37274 18861 167840 14112 21300 3675 749333 51438 112557 269460 115186 461513 9OOO 503S51 222850 178400 232244 1438 608 55255 13O433 125393 11186 218151 9742O4 1673679 6914 POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR) ••••*•••••••*••••»••• o.oo - o.oo 47.28 - 47.28 O.OO - O.OO O.25 - O.25 O.04 - O.04 14. SO - 14. SO O.OO - O.OO 13.05 - 13.05 6.6O - 6.6O 377.64 - 377.64 52.92 - 52.92 33.65 - 33.65 0.00 - 0.00 26.23 - 26.23 1.8O - 1.80 84.42 - 84.42 20.21 - 20.21 50.11 - 50.11 36.92 - 36.92 0.04 - 0.04 75.53 - 75.53 5.57 - 5.57 4.46 - 4.46 11.61 - 11.61 0.07 - 0.07 0.07 - 0.07 1.93 - 1.93 247.82 - 247.82 1O6.58 - 106.58 O.OO - O.OO O.OO - O.OO 17O.49 - 170.49 292.89 • 292.89 O.03 - 0.03 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/VR) •••••*••• O.OO 47.28 O.OO O.25 0.04 14. SO O.OO 13.05 6.6O 377.64 52.92 33.65 O.OO 26.23 1.80 84.42 2O.21 5O. 11 36.92 O.O4 75.53 5.57 4.46 11 .61 0.07 O.O7 1 .93 69. 14 26.65 O.OO O.OO 17O.49 292.89 O.O3 ------- Table 3-4 US EPA REGION V INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BV PROCESS TYPE (CONTINUED) co i RUBBER MANUFAC: RUBBER MANUFAC: RUBBER MANUFAC: RUBBER MANUFAC: RUBBER MANUFAC: RUBBER MANUFAC: PROCESS DESCRIPTION •••••••••ft***************************** PAPER BOX MANUFAC: CORRUGATOR PAPER BOX MANUFAC: GLUER RUBBER MANUFAC: TRIMMING MIXING TIRE BUFFERS HANDLING MILLS FARRAL & CALANDER GRINDING LEATHER MANUFACTURING: GRINDING LEATHER MANUFACTURING:BUFF ING LEATHER MANUFACTURING:SHAVING LEATHER MANUFACTURING:DRY BOOTH LEATHER MANUFACTURING:WET BPOTH PAINT MANUFACTURING: SULFONATION PAINT MANUFACTURING PAINT MANUFACTURING PAINT MANUFACTURING PAINT MANUFACTURING PAINT MANUFACTURING PAINT MANUFACTURING PAINT MANUFACTURING CAN MANUFACTURING: SIDE SEAM; CAN MANUFACTURING: SIDE SEAM; CAN MANUFACTURING: FLOOR TILE MANUFAC: FLOOR TILE MANUFAC: FLOOR TILE MANUFAC: FLOOR TILE MANUFAC: INK MANUFACTURING: TONER MANUFACTURING SPONGE (TAPE) MFC: SPONGE (TAPE) MFC: SPONGE (TAPE) MFG: PARA CRESOL NEUT. PACKAGING RESIN PLANT BATCH MILL MIXERS PIGMENT DISPERSION PASTE MIXING SOLDER BTH WIPERS SIDE SEAM; NOZZLES PVC HANDLING MIXING CRUSHER ASBESTOS HANDLING TOTAL TOTAL PRESSES MILLS GRINDIING ANNUAL PROCESS RATE (TONS/VR) •«•*••*•• 745B4 23416 20B69 47351 20456 343 29770 384 30636 215 4320 4320 108OO 10800 4576 149836 3744 3259 143382 169298 64211 2269SO 2755 29283 266 64B77 108O56 16468 1987 21400 50 3216 37O56 1368 POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR) **••*•**•*••***•*••*• 1.86 - 1.86 O.OO - O.OO 0. 10 - O. 10 0.47 - 0.47 0.10 - 0. 10 0.04 - 0.04 0.74 - O.74 O.OO - O.OO O.77 - O.77 0.01 - O.O1 0. 11 - 0. 11 0. 11 - O. 11 0. 11 - O. 1 1 O.O5 - O.O5 0.46 - O.46 149.84 - 149.84 3.74 - 3.74 3.26 - 3.26 143.38 - 143.38 169.30 - 169.30 64.21 - 64.21 226.95 - 226.95 0.01 - O.O1 0. 15 - O. 15 O.OO - O.OO 4.87 - 4.87 8. 1O - 8. 10 12.35 - 12.35 0. 15 - O. 15 21.40 - 21.40 O.OO - O.OO O.OO - O.OO O.OO - O.OO O.OO - O.OO TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/VR) •••••••** 1.86 O.OO 0.10 O.47 0.1O 0.04 O.74 O.OO O.77 0.01 O. 11 O.11 0.11 0.05 0.46 149.84 3.74 3.26 143.38 169.30 64.21 226.95 O.O1 O. 15 O.OO 4.87 B. 1O 12.35 O. 15 21.40 O.OO O.OO O.OO O.OO ------- Table 3-4 US EPA REGION V INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE (CONTINUED) PROCESS DESCRIPTION •••••*••••*••••••••*•••••••••••••*••*••• SPONGE (TAPE) MFC: FINISHING GENERAL WOOD WORKING CARBON BLACK PAINT SPRAY BOOTHS BREWERY: BREWING KETTLES SEASONING STANDS WIRE STRIPPERS CONTACT POT H QUENCH POT RECIRCULATING FURNACE FERTILIZER DRYER ANNUAL PROCESS RATE (TONS/YR) 374 4474S9 148796 3170399 325454 36OO 1157 478747 4397O8 935 1O 143641 POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR) O.OO - O.OO 3O6.51 - 306.51 14.88 - 14.88 15.85 - 15.85 O.OO - O.OO O.OO - O.OO O.OO - O.OO 117.29 - 117.29 107.73 - 107.73 246. 4O • 246. 4O 14.36 - 14.36 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) O.OO 3O6.51 14.88 15.85 O.OO O.OO O.OO 117.29 107.73 246. 4O 14.36 CO ------- Table 3-5 US EPA REGION V INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BV SIC CODE co sic CODE »•*» 130 72O 1O1O 121O 1290 142O 1440 1450 1460 147O 149O 154O 179O 2O3O 2O4O 2O5O 2O6O 2O70 2080 2090 2110 214O 2290 232O 23BO 24OO 2420 243O 244O 2460 2490 2 BOO 2510 2590 POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/VR) *•••«•*••*••**•••**•» 124.85 - 44.36 - 16O06.49 - 62.91 - 157.85 - 12224.39 - 9317.59 - 344.83 - 482.95 - 14.85 - 4.13 - 3.70 - O.OO - 137.83 - 1592O.39 - 161.68 - 256. OS - 229.46 - 1514.60 - 198.75 - 319.03 - 5.43 - 1.91 - 8.O8 - O.38 - 205.27 - 2.O7 - 21.72 - 0.67 - 5.47 - 37.49 - O.B2 - 4.05 - 1.11 - 124.85 99.23 16OO6.49 26O.34 653.18 1223O.71 9317.59 344.83 482.95 14.85 4.13 3.70 0.00 137.83 16324.81 161.68 256. OS 229.46 1518.99 198.75 3155.25 5.43 1.91 8.O8 0.38 2O5.27 2.07 21.72 O.67 5.47 37.49 O.52 10.31 1.11 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/VR) ••*»***•• . 124.85 48.58 12927.24 78. 10 133.25 12227.55 9093.87 86.21 482.95 14.85 4. 13 3.7O O.OO 137.83 15951.50 160.SO 256.05 229.46 1514.93 198.75 367.SO 5.43 1.91 8.08 0.38 2O5.27 2.07 21.72 0.67 5.47 37.49 0.52 4.53 1.11 ------- Table 3-5. US EPA REGION V INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE (CONTINUED) SIC CODE POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR) •*•»•••*•••*••*•••••* 2620 2630 2640 2650 2660 2740 2750 2810 28 2O 2830 284O 285O 289O 29 1O 295O 2980 299O 3O1O 3030 3O4O 3O60 3070 31 1O 312O 3150 32 1O 3220 323O 324O 325O 326O 3270 3280 3290 2.93 - 19.66 - 125. 18 - 112.61 - 10.96 - 6.17 - 163.05 - 3972.38 - 81. SO - 12.67 - 487.70 - 574.85 - 567.09 - O.OO - 6380.18 - 1.15 - 2.63 - O.77 - O.33 - 1.O4 - 2.52 - 3.44 - O.O1 - 810. OO - 286.61 - 94.55 - 45.15 - 1O.01 - 4397.37 - 36.11 - 21.69 - 7516.23 - 1446.90 - 6290.01 - 12. 10 81.36 138.21 126.13 10.96 6.17 168.42 4005.91 92. 12 12.67 549.36 574.85 6 1 1 . 94 O.OO 6389.51 1.15 2.63 0.77 O.33 1.04 9.89 12.84 0.01 8055. OO 286.61 94.55 48.60 10.01 6224.12 46.89 21.69 7732.12 1446.90 6533.34 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) •*•*•*•*• 3.63 24.41 123.95 113.65 10.96 6.17 163.46 3971.34 82.32 12.67 492.44 574.85 554.74 O.OO 6384.05 1.15 2.63 O.77 O.33 1.04 3.O9 1.OO O.O1 9O9.OO 286.61 94.55 22.70 1O.O1 5267.42 40.59 21.69 7608.93 1446.90 5896.18 ------- Table 3-5. US EPA REGION V INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE (CONTINUED) 00 o SIC CODE • ••* 331O 332O 3330 334O 3350 3360 3390 34OO 3410 3420 3440 345O 346O 347O 349O 351O 352O 3530 3540 355O 3560 3570 3590 3600 3620 3630 3640 3660 3670 3690 3700 3710 3720 3740 POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/VR) •••**••**•**•*•••*»•• 29427.66 - 6O51.37 - 10556.17 - 1914. O3 - 82.49 - 498.46 - 627.32 - 1.31 - O.39 - 0.03 - 102.56 • 4.11 - 27.07 - 21.39 - 5O2.14 - 21.41 - 23. O7 - 11.57 - 2.35 - O.O3 - 107.19 - 2O. 80 - 38. O1 - 1.54 - 16.05 - 4.25 - O.23 - 7.55 - 8. 19 - 34.62 - O.OB - 327.81 - 935.01 - 2.57 - 126830.05 19811.58 1O623.25 3465.98 82.49 744.64 674.24 1.31 O.39 0.03 119.57 34.74 94.38 74.63 514.80 59.00 77.36 40.16 29.32 O.03 4OS . 24 20.80 38.01 1.54 20.38 4.25 O.23 20.62 8.19 34.62 O.OB 1598.50 1735.01 5.83 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YH) *••*••*** 42726.91 9197.14 10590.41 2635.21 82.49 605.32 653.4O 1 .31 O.39 0.03 111.78 9.39 29.33 30.27 506.94 27.67 33. 11 22.06 14.37 O.O3 171.54 2O. SO 38.01 1.54 16.39 4.25 O.23 11.04 B. 19 34.62 O.O8 561.38 1335.01 3.77 ------- Table 3-5 US EPA REGION V INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE (CONTINUED) Co SIC CODE 3770 379O 3810 3840 3860 39OO 394O 3990 4220 446O 4740 4780 4910 4950 4960 S030 5O40 SOSO 5080 5090 5130 5150 5160 5290 5330 5420 5980 5990 6420 7390 8060 8090 8220 9100 POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR) ••••**••*•*»*•••••••• 134.10 - O.O1 - O.10 - 32.64 - O.OO - 2.3O - 3.85 - 71.47 - 18209.94 - 1693.55 - O.OO - 113. 3O - 6671. 1O - 19.80 - 11.54 - 5421.81 • 2.6O - 346.93 - O.O5 - 243.50 - O.OO - 8925.13 - 5.27 - 9O.52 - O.OO - 144.14 - 27. 3O - 0.01 - 7.37 - O.56 - 3.30 - 5.61 - 7.44 - 0.73 - 134.10 O.01 0.10 32.64 O.OO 2.30 3.85 693.06 18224.64 2122.96 0.00 343.34 26112.22 19.80 47.73 5489.70 2.6O 4OS . 6 1 O.05 575.98 0.00 8925.13 5.27 90.52 O.OO 1235.52 105.10 O.01 63.15 2.34 13.67 23.21 30.79 3.00 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) ****•••*» 134. 10 O.O1 0. 10 32.64 O.OO 2.3O 3.85 135.53 18206.06 1874.35 0.00 131.OO 6399.35 19.80 9.06 5455.76 2.6O 351.45 O.O5 482.75 O.OO 7786.91 5.27 90.52 O.OO 5O4.50 33.28 O.O1 25.79 1 4 12 1O 6.96 9.24 0.90 ------- Table 3-5 US EPA REGION V INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE (CONTINUED) POTENTIAL TYPICAL PROCESS PROCESS FUGITIVE FUGITIVE SIC EMISSIONS EMISSIONS CODE (TONS/VR) (TONS/VR) ••*• •»••»»••»»»»»*»»••»*» ••••••••• 999O O.BO - O.BO O.80 ------- Emissions Percent of SIC Code/Industry (tons/year) Region Total 2. 4220 Warehousing (i.e., grain 18,206 9.7 elevators, etc.) 3. 2040 Grain Mill Products 15,951 8.0 4. 1010 Iron Ore Mining 12,927 6.5 5. 1420 Crushed and Broken Stone 12,228 6.2 These "top five" SIC codes account for a total of 91,039 tons of process fugitive emissions (or 45.6* of the total) for the region studied. Thus, it is apparent that a limited number of process and industrial categories contribute a very large percentage (nearly one-half) of all process fugitive emissions in the major non-attainment areas of Region V. In theory, if these major categories of process fugitive emissions could be substantially controlled, the total overall emissions could be drastically reduced. It should be noted here that Tables 3-2 and 3-3 do not include the results of the previously discussed Minnesota sand and gravel operations study. This separate, special study estimated a total of 2114 tons per year typical process fugitive emissions from sand and gravel operations in the non-attainment areas of Minnesota (primarily Washington County) studied in this report. See Section 3.5 for additional details. 3.2 ILLINOIS As stated earlier, Illinois (i.e., Cook County) is the largest process fugitive emissions contributor amongst the Region V states (and counties) studied for this report. Summary sheets for the State of Illinois are presented in Appendix B. Detailed source by source process fugitive emissions are not included in this document but are available as a separate report. The process of secondary crushing and screening in the stone quarry industry was the largest contributor (14.4 percent) to the overall state (and county) process fugitive emission total. The following are the five processes with the greatest process fugitive emissions in the State of Illinois: 3-8 ------- EMISSIONS PERCENT OF PROCESS (Tons/Year) STATE TOTAL Stone quarry: Secondary crush & screen 10,835 14.4 Iron production: Iron ore handling and transfer 6,672 8.9 Stone quarry: Primary crushing 5,999 8.0 Lime manufacturing: Total 5,464 7.2 Grain process: Grain handling 5,151 6.8 34,121 45.3 The top five process categories contribute about 45.3 percent of the total process fugitive emissions in the state. Two of the top five are part of the stone quarry industry. Together, these two categories account for 16,834 or 22.3 percent of the state total typical process fugitive emissions. In terms of SIC code summaries, the SIC code with the greatest total of process fugitive emissions is 3310, Blast Furnace and Basic Steel Products, with. 12,940 tons (17.2% of the state total). The remaining five of the top six SIC codes are noted below: SIC CODE/ INDUSTRY 2. 3. 4. 5. 6. 1420 2040 4220 1440 5030 Crushed and Broken Stone Grain Mill Products Public Warehousing Sand and Gravel Lumber & Construction EMISSIONS (tons/year) 9567 8091 5882 5564 5456 PERCENT OF STATE TOTAL 12.7 10.7 7.8 7.4 7.2 The top six SIC codes combine to total 47,500 tons per year of typical process fugitive emissions. This is 63.0% of the total typical process fugitive emissions in the State of Illinois (i.e., Cook County only). 3.3 INDIANA The three counties in Indiana included in this report are Marion, Porter, and Vigo counties. Since Lake County contains heavy industry, it also con- tributes significantly to the overall problem. However, this county was part of another study, and is not included. Thus, Indiana's contribution to the overall regional process fugitive emission totals in this report are somewhat 3-9 ------- EMISSIONS PERCENT OF PROCESS (tons/year) STATE TOTAL Stone quarry: Secondary crush and screen 4,711 15.9 Iron/steel foundry: Pouring and cooling 2,885 9.7 Iron production: Iron ore handling and transfer 2,778 9.4 Cement manufacturing: Kiln 2,250 7.6 Steel production: Electric arc furnace 2,145 7.2 14,769 49.8 In sum, these five largest processes account for almost 50 percent (nearly half) of the process fugitive emissions within the county. The top five include three processes that pertain primarily to iron and steel production and account for 26.3 percent of the total countywide process fugitive emissions. The summary results for the State of Michigan are presented in Appendix D. When evaluating the fugitive process emission totals by SIC code, it is noted that the top three SIC codes are: EMISSIONS PERCENT OF SIC CODE/INDUSTRY (tons/year) STATE TOTAL 1. 3310 Blast Furnace and Basic Steel 12,743 43.0 Products 2. 3240 Cement 4,634 15.8 3. 3290 Misc. Non-metallic Mineral 4,593 15.5 Products These top three SIC codes total 21,970 tons of process fugitive emissions, which equals 74.1% of the total for the area of the State of Michigan addressed in this study. 3.5 MINNESOTA Minnesota ranks third (just ahead of Michigan) in the order of relative contribution to the regional process fugitive emissions total. However, Minnesota's totals do not include any sand and gravel sources since these are not currently included by permit in the Minnesota industrial point source inventory. PES has recently completed a project with the Minnesota Pollution 3-11 ------- Control Agency addressing this deficiency. This effort 1s the subject, of a separate report issued previously. The results of this special study and their impact on the state and region totals are discussed at the end of this section. The five processes that are the largest contributors of process fugitive emissions in the major non-attainment areas of the State of Minnesota are: PROCESS Mining: Handling Mining: Ore concentractor Grain terminal: Loading Terminal grain elevator Grain process: Wheat mill EMISSIONS (tons/year) 7,055 4,666 4,477 3,622 2,743 22,564 PERCENT OF STATE TOTAL 20.9 13.8 13.3 10.7 8.1 66.8 As is evident, two of the five largest process categories are related to the ore mining industry and account for 34.7 percent of the major non-attainment area total process fugitive emissions for the State of Minnesota. The other three processes in the first five are related to the grain handling and processing industries. The top five processes in total account for 66.8 percent of the total state process fugitive emissions. The summary for the State of Minnesota 1s presented in Appendix E. Review of the total process fugitive emissions by SIC Code yields the following table of the four SIC Codes with the greatest emissions: EMISSIONS PERCENT OF SIC CODE/INDUSTRY (tons/year) STATE TOTAL 1. 1010 Iron ore mining 12,927 38.3 2. 4220 Public warehousing 12,324 36.5 3. 2040 Grain mill products 3,600 10.7 4. 1440 Sand and gravel 1,505 4.6 When combined, these four SIC Codes total 30,356 tons of process fugitive emissions per year, or 89.9% of the State of Minnesota total. 3-12 ------- If the results of the PES/MPCA study of sand and gravel operations typical process fugitive emissions were included in these totals, changes would occur in the county totals and in the rankings of the processes and SIC codes with the greatest process fugitive emissions. See the following tables for details: TYPICAL PROCESS FUGITIVE EMISSIONS (tons/year) COUNTY Dakota Hennepin Ramsey Washington St. Louis Total: Minnesota Major Non-Attainment Areas In terms of processes, if the sand and gravel Industry operations were grouped with stone quarry operations (as was done in other states), the revised ranking would be as follows: FROM TABLE 3-2 708 6,623 5,963 3,435 17,035 33,765 SAND AND GRAVEL OPERATIONS __ 10 117 1,987 — 2,114 TOTAL 708 6,633 6,080 5,422 17,035 35,879 PROCESS Mining: Handling Mining: Ore concentrator Grain terminal: Loading Terminal grain elevator Stone quarry: Secondary crush and screen EMISSIONS (tons/year) 7,055 4,666 4,477 3,622 2,952 22,772 PERCENT STATE TOTAL 19.7 13.0 12.5 10.1 8.2 63.5 In a ranking by SIC code, the sand and gravel code moves up one notch: EMISSIONS PERCENT OF SIC CODE/INDUSTRY (tons/year) STATE TOTAL 12,927 36.0 12,324 34.3 3,619 10.1 3,600 10.0 32,470 90.5 3-13 1. 2. 3. 4. 1010 4220 1440 2040 Iron Ore Mining Public Warehousing Sand and Gravel Grain Mill Products ------- 3.6 OHIO The State of Ohio ranks as the second largest state contributor to the overall process fugitive emission total in Region V non-attainment areas. The non-attainment areas of Ohio studied here, as a whole, contribute approximately 19.2 percent of the regional total process fugitive emissions. The five largest processes (in terms of process fugitive emissions) in the State of Ohio are listed below: EMISSIONS PERCENT OF PROCESS (tons/year) STATE TOTAL Primary aluminum: Material handling 8,326 21.7 Terminal grain elevator 7,561 19.7 Lime manufacturing: Total 2,413 6.3 Coal storage: Total 2,311 6.0 Iron production: Iron ore handling and transfer 1»741 4.5 22,352 58.3 The top five processes contribute over half (58.3 percent) of the total process fugitive emissions In the non-attainment counties of the state. The largest of these is the primary aluminum: material handling category, accounting for 21.7 percent of the total. A summary of results for the State of Ohio is presented in Appendix F. These findings regarding "processes" are reflected in an evaluation of the major SIC codes contributing to the process fugitive emission total for the State of Ohio. The five SIC codes with the greatest emissions are: EMISSIONS PERCENT OF SIC CODE/INDUSTRY (tons/year) STATE TOTAL 1. 3330 Primary Non-Ferrous Metals(Al) 10,521 27.4 2. 3310 Blast Furnace and Basic 7,791 20.3 Steel Products 3. 5150 Farm Products Raw Materials 7,007 18.8 4. 1420 Crushed Stone 2,420 6.3 5. 3270 Concrete, Gypsum and 2,108 5.5 Plaster Products In total, these five SIC codes comprise 77.8% (29,847 tons) of the total process fugitive emissions in the State of Ohio. 3-14 ------- 3.7 WISCONSIN Wisconsin 1s the smallest contributor of all the states to the overall Industrial process fugitive emissions total in the Region V area, accounting for only two percent of the total. The five most significant process opera- tions in the non-attainment areas of the State of Wisconsin (i.e., Milwaukee County only) are as follows: EMISSIONS PROCESS (tons/year) Iron/steel foundry: Casting shakeout Terminal grain elevator Cement manufacturing: Total Iron/steel foundry: Electric arc furnace Grain process: Corn milling 1,161 694 442 223 206 2,726 PERCENT OF STATE TOTAL 28.4 17.4 10.8 5.5 5.1 66.8 These five processes account for 66.8 percent of the total fugitive process emissions in the area of the State of Wisconsin included in this study. The largest of these is the Iron/steel foundry: Casting shakeout category which accounts for over 28.4 percent of the state total. It should also be noted that the Iron/steel foundry category has two of the five top spots totalling 1,384 tons, or 33.9* of the Wisconsin total. The grain industry also occupies two of the top categories in Wisconsin, with a total of 900 tons of process fugitive emissions, equalling 22.0* of Wisconsin's total (in the areas evaluated). The summary for the State of Wisconsin is presented in Appendix G. Examination of the Wisconsin totals by SIC codes yields the following table of the SIC codes with the greatest emissions: EMISSIONS PERCENT OF SIC CODE/INDUSTRY (tons/year) STATE TOTAL 1. 3320 Iron and Steel Foundries 1561 38.2 2. 2080 Beverages 571 14.0 3. 2040 Grain Mill Products 510 12.5 4. 3240 Cement, Hydraulic 442 10.8 Together, these four SIC codes total 3,084 tons of process fugitive emissions per year, or 75.5* of the total for the areas of the State of Wisconsin addressed in this report. 3-15 ------- 4.0 CONCLUSIONS AND RECOMMENDATIONS 4.1 CONCLUSIONS This report is the result of a limited scope study of process fugitive emissions (particulate only) from industrial sources located in the major non-attainment areas within the six states of EPA, Region V. For the purpose of this report, an industrial source is defined as a source which has the potential to emit particulate emissions greater than 25 tons per year. A major source is classified as a source that has controlled emissions greater than 50 tons per year. This study concluded that 199,664 tons of process fugitive emissions were generated in 1981 by industrial sources located in the major non-attainment areas in the Region V states. These estimates represent approximately 84 percent of the total point source particulate emissions (238,461 tons) from facilities located in the same area. The single process emitting the largest amount of process fugitive emissions (about 9.2% of the regional total) is the secondary crushing and screening process at stone quarry facilities. The top ten processes (in descending order) follow: TYPICAL PROCESS FUGITIVE EMISSIONS PROCESS DESCRIPTION (tons/year) Stone Quarry: Secondary Crush and Screen 18,453 Terminal Grain Elevator 13,770 Iron Production: Iron Ore Handling & Transfer 11,192 Grain Process: Handling 9,303 Primary Aluminum: Material Handling 8,326 Lime Manufacturing: Total 8,314 Stone Quarry: Primary Crushing 8,149 Grain Process: Wheat Mill 7,708 Mining: Handling 7,108 Iron Production: Sinter Operation 7,035 These ten largest emitting processes account for approximately 50 percent of the total process fugitive emissions in the region studied. All of the processes identified in the study area are listed (in descending order of annual emissions) in Table 4-1. 4-1 ------- Table 4-1. US EPA REGION V INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BV PROCESS TYPE CONTRIBUTIONS OF VARIOUS PROCESSES IN DESCENDING ORDER PROCESS DESCRIPTION -p. ro at STONE QUARRY: SECONDARY CRUSH ft SCREEN TERMINAL GRAIN ELEVATOR IRON PROD. IRON ORE HANDLING & TRANSFER GRAIN PROCESS- HANDLING PRIMARY ALUMINUM MAERIAL HANDLING LIME MANUF: TOTAL STONE QUARRY. PRIMARY CRUSHING GRAIN ELEVATOR: WHEAT MILL MINING HANDLING IRON PROD: SINTER OPERATION STEEL PRODUCTION- BASIC OXYGEN FURNACE GRAIN TERMINAL: LOADING COAL STORAGE (TOTAL) MINING ORE CONCENTRATOR ASPHALT CONCRETE: TOTAL SEC ALUMINUM PROD'CHLORINATION - FLUXING IRON/STEEL FOUNDRY: POURING AND COOLING CEMENT MANUF- UNLOAD- OUTFALL TOSTORAGE STEEL PRODUCTION: ELECTRIC ARC FURNACE CHEMICAL MANUFAC: HANDLING - STORAGE LIME MANUF: ROTARY KILN IRON/STEEL FOUNDRY: CASTING SHAKEOUT COKE MANUF- COAL CHARGING CEMENT MANUFACTURE- KILN CONCRETE BATCH: CEMENT UNLOAD TO SILOS IRON PROD: CASTING HOUSE GRAIN PROCESS: CLEANING STONE QUARRY: STORAGE COKE MANUF- COKING (DOOR LEAKING) CONCRETE BATCH: TOTAL IRON PROD: SLAG HANDLING IRON PROD: BLAST FURNACE DUST HANDLING STONE QUARRY: HANDLING IRON/STEEL FOUNDRY: SAND HANDLING ASPHALT CONCRETE: AGGREGATE STORAGE ANNUAL PROCESS RATE (TONS/YR) #**»•*****•# 25104275 13739849 11191605 37216B44 1665269 5262262 32595207 2202411 96853387 38O2498 27563099 2O050774 447791 10 38672436 13750079 159401 2759320 861380 4401381 41352832 6576134 1BO7746 6158826 600000 17940954 10622442 6329119 11452638 7460O47 9637594 252O071 1149O172 21050373 115452B2 7757759 POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR) 18828.21 - 18828.21 149O7.74 - 14907.74 11191.61 - 11191.61 93O4.21 - 93O4.21 8326.34 - 8326.34 8261.75 - 8367. OO 8148.80 - 8148. BO 77O8.44 - 77O8.44 9685.34 - 9685.34 2414.59 - 7O34.62 1929 42 - 16537.86 6516.50 - 65 16. SO 6492.97 - 26867.47 4834. OS - 4834. OS 4262.52 - 4262.52 3985.02 - 3985. O2 137.97 - 5698. OO 2153.45 - 4306.90 396. 12 - 6602. O7 31O1.46 - 3101.46 2630.45 - 263O.45 1084.65 - 11569.57 26 17. SO - 30794. 13 2250. OO - 225O.OO 2152.91 - 2152.91 2124.49 - 20873. 1O 1898.74 - 1898.74 1889.69 - 1889.69 1492.01 - 3357.O2 1782.95 - 1782.95 2545.27 - 2646. O7 1723.53 - 1723.53 1578.78 - 1578.78 1731.79 - 1731.79 1280.03 - 128O.O3 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) •*•»***** 18452. BO 13769.52 11191.61 93O3.O2 8326.34 8314.37 B 148. BO 77O8.44 71O7.9O 7O34.62 6752.96 65 16. SO 6213.93 4665.89 4262.52 3985.02 3634.83 3230. 17 3191. OO 31O1.46 2630.45 258O.37 2284.65 2250. OO 2152.91 2124.49 1898.74 1889.69 18O8.76 1782.95 1779.84 1723.53 1484.38 1376.63 128O.O3 ------- Table 4-1. US EPA REGION V INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE CONTRIBUTIONS OF VARIOl i ro COKE MANUF- COKE PUSHING GRAIN TERMINAL. HEADHOUSE GRAIN TERMINAL RECEIVING IRON/STEEL FOUNDRY: ELECTRIC ARC FURNACE PRIMARY ALUMINUM. PREBAKED REDUC. CELL SECONDARY COPPER- RECLIAMEER COKE MANUF: COKE QUENCHING GRAIN PROCESS: CORN MILLING GRAIN PROCESS: BULK LOADING CEMENT MANUF' TRANSFER & CONVEYING SEC LEAD SMELTING: REVERBERATORY FURNACE ASPHALT CONCRETE- BATCHING PROCESS IRON/STEEL FOUNDRY: CUPOLA FURNACE GRAIN CLEANING GRAIN ELEVATOR. GRAIN HANDLING (TOTAL) MINING: SECONDARY CRUSHING - SCREENING COKE MANUF: COKE HANDLING COKE MANUF: COAL STORAGE ROCK QUARRY: DRYER SEC LEAD SMELTING. BLAST/CUPOLA FURNACE IRON PROD- IRON ORE STORAGE (TOTAL) MINING PRIMARY CRUSHING CHEMICAL MANUFAC: DETERGENT MANUFAC. IRON/STEEL FOUNDRY INDUCTION FURNACE GRAIN PROCESS RECEIVING IRON/STEEL FOUNDRY- BALL MILL GRAIN TERMINAL: TRIPPER COAL STORAGE: LOADING OUT (OUTGOING) GENERAL WOOD WORKING IRON/STEEL FOUNDRY- MOLTEN IRON TRANSFER PAPER BOX MANUFAC. CUTTERS PRIMARY ALUMINUM: ANODE BAKING FURNACE COAL STORAGE. LOADING ONTO PILE IRON/STEEL FOUNDRY.FOUNDRY CAST CLEANING MINING. ORE DRYER ROCESSES IN 6158826 15374390 22882133 1102872 241460 140160 9090509 1259070 29B4O77 3806344 122675 3778160 1326353 34O7687 123O94 6182568 12465905 2788709 37)500 71921 3063362 71763300 167840 420299 7454122 158410 67O4767 8310881 447459 3180O88 1673679 190500 7933734 1460O70 3309753 DESCENDING ORDER CONTINUE 1077.79 - 1153.08 - 1144. 11 - 579.01 - 965.84 - 963.60 - 909.05 - 755.44 - 746.02 - 380.63 - 171.75 - 547.83 - 66.32 - 511 . 15 - 5O4.69 - 494.61 - 143.36 - 404.36 - 482.95 - 431.53 - 306.34 - 717.63 - 377.64 - 42O.30 - 372.71 - 336.62 - 335.24 - 29O.8B - 306.51 - 302 . 1 1 - 292.89 - 285.75 - 277.68 - 116.81 - 264.78 - 3079 . 4 1 1153.08 1144. 1 1 1919. OO 965.84 963.60 27271.53 755.44 746.02 761.27 963. OO 547.83 1326.35 51 1 . 15 5O4 . 69 494.61 810.28 1673.23 482.95 431.53 551 .41 717.63 377.64 420. 3O 372.71 336.62 335.24 1662. 18 306 . 5 1 302 . 1 1 292.89 285.75 1586.75 584.03 264.78 1254.53 1153.OS 1144. 11 1067.42 965.84 963.6O 886.55 755.44 746.O2 570.95 567.37 547.83 533.45 511 . 15 5O4.69 494.61 489.64 488.66 482.95 431.53 428.87 388.32 377.64 375.47 367.75 336.62 335.24 332.44 3O6.51 3O2.11 292.89 285.75 277.6B 275.41 264.78 ------- Table 4-1. ro "n" US EPA REGION V INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE CONTRIBUTIONS OF VARIOUS PROCESSES IN DESCENDING ORDER CONTINUE ASPHALT ROOFING: TOTAL 16B5577 252.84 - RECIRCULATING FURNACE 93510 246.4O - PAINT MANUFACTURING: PASTE MIXING 226950 226.95 - COAL STORAGE- WIND EROSION 534O649 34.71 - CHEMICAL MANUFAC DRYER 1862065 186.21 - LIME MANUF: PRIMARY CRUSHING 1285195 321.3O - PAPER BOX MANUFAC: HOGGERS 974204 170.49 - PAINT MANUFACTURING. MIXERS 169298 169.30 - CEMENT MANUF: CRUSHING 65OOOO 130.OO - SEC ALUMINUM PROD: SWEATING FURNACE 430164 154.86 - PAINT MANUFACTURING: PARA CRESOL NEUT. 149836 149.84 - MINING. STOCKPILE 5653222 152.64 - PAINT MANUFACTURING: BATCH MILL 143382 143.38 - SECONDARY COPPER SMELTING: ROTARY FURN. 58729 44.05 - GRAIN PROCESS: DRYING 4698237 117.46 - CONTACT POT M 478747 117.29 - QUENCH POT 439708 1O7.73 - IRON PROD: LIMESTONE HANDLING & TRANSFER 973114 97.31 - IRON/STEEL FOUNDRY: GRAVITY SEPARATORS 125256 93.94 - IRON/STEEL FOUNDRY MOLD MAKING 43821O2 153.37 - GLASS MANUFAC: HAMMER MILL 112557 84.42 - SEC ALUMINUM PROD: REVERBERATORY FURNACE 72O052 79.21 - GYPSUM MANUFAC. HANDLING 5O3551 75.53 - CERAMIC CLAY: GRINDING 130433 247.82 - SEC ALUMINUM PROD: CHIP DRYER (ROTARY) 198489 71.46 - PAINT MANUFACTURING: PIGMENT DISPERSION 64211 64.21 - GRAIN DRYING 1129823 62.14- FOUNDRY SHOT BLAST GRINDER / FINISHING 11172369 55.86 - GRAIN TERMINAL: TUNNEL BELT 774300 54.2O - CHEMICAL MANUFAC CYANAMID KILN 14112 52.92 - GLASS MANUFAC: BATCH PLANT 115188 5O.11 - CHEMICAL MANUFAC PELITE EPANDER 41844O 47.28 - CONCRETE BATCH MIXER LOAD OF AGGREGATE 2149848 43.OO - STEEL PRODUCTION. SCARFING 8458040 46.52 - SEC ALUMINUM PROD: CRUCIBLE FURNACE 862567 38.82 - 252.84 246.4O 226.95 667.58 186.21 321.3O 170.49 169.30 195.OO 154.86 149.84 152.64 143.38 215.83 117.46 117.29 107.73 97.31 93.94 153.37 84.42 79.21 75.53 247.82 71 .46 64 21 62. 14 55.86 54.2O 52.92 50. 1 1 47.28 43.0O 46.52 38.82 252.84 246.4O 226.95 186.92 186.21 172. 12 170.49 169.30 162.SO 154.86 149.84 148.3O 143.38 130.08 117.46 117.29 1O7.73 97.31 93.94 90.86 84.42 79.21 75.53 69. 14 68.92 64.21 62. 14 55.76 54.2O 52.92 50. 11 47.28 43.OO 39.74 38.82 ------- Table 4-1. US EPA REGION V INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BV PROCESS TVPE CONTRIBUTIONS OF VARIOUS PROCESSES IN DESCENDING ORDER CONTINUE no Q. IRON/STEEL FOUNDRY' METAL SEPARATORS CHEMICAL MANUFAC' NA-NH4 SALT PLANT CONCRETE BATCH: TRANSFER OF SAND IRON/STEEL FOUNDRY: CRUCIBLE FURA CE CERAMIC CLAY: STORAGE CONCRETE BATCH: HOPPER LOAD OF AGGREGATE GLASS MANUFAC GLASS MELT FURNACE SECONDARY COPPER SMELTING: REV. FUNACE SEC ZINC SMELT. ROTARY SWEAT FURNACE INK MANUFACTURING: TOTAL SEC LEAD SMELTING SWETAING FURNACE SECONDARY ALUMINUM: SCRAP CRUSHER GLASS MANUFAC: HANDLING & STORAGE CEMENT MANUF: RAW GRINDING STEEL FOUNDRY: CORE MAKING CONCRETE BATCH LOAD OF TRANSIT MIX TRUCK PAINT SPRAY BOOTHS CARBON BLACK CHEMICAL MANUFAC: OLEUM; SLFONATION FERTILIZER DRYER CHEMICAL MANUFAC- SOAP MFG. MACHINES FLOOR TILE MANUFAC CRUSHER CHEMICAL MANUFAC- MIXER DRY GYPSUM MANUFAC MILLS SECONDARY COPPER WIRE CRUSHER FLOOR TILE MANUFAC MIXING SECONDARY COPPER SMELTING. EL. IND. FURN CHEMICAL MANUFAC. CALC1NERS CHEMICAL MANUFAC. SOAP PAD; KETTLES CHEMICAL MANUFAC: MILLS CONCRETE BATCH: LOAD OF DRY BATCH TRUCK CEMENT MANUF. RAW MATERIAL UNLOADING IRON/STEEL FOUNDRY: AUTO SHREDDER IRON PROD' SHIP/RAILROAD IRON ORE UNLOAD GYPSUM MANUFAC: DRYER 46800 21300 1601315 184889 125393 2647928 749333 9445 48270 2 1400 16260 62576 269460 396136 99947 1675790 3170399 148796 181242 143641 37274 16468 611288 232244 37440 108O56 294435 62976 18861 81530 325668 60000 1209652 460000 222850 35. 10 33.65 32.03 9.24 1O6.58 26.48 26.23 12.51 13.52 21.40 13.01 20.64 20.21 19.81 17.49 16.76 15.85 14.88 14 50 14.36 13.05 12.35 12.23 1 1.61 9.36 8. 10 7.36 7. 12 6.60 6.52 6.51 O.90 6.05 4.60 5.57 35.1O 33.65 32.03 55.47 106.58 26.48 26.23 37.02 30.41 21 .40 28.45 20.64 20.21 19.81 17.49 16.76 15.85 14.88 14.50 14.36 13. OS 12.35 12.23 11.61 9.36 8. 1O 20.61 7. 12 6.60 6.52 6.51 12.OO 6.05 6.9O 5.57 35. 1O 33.65 32.03 3O.OB 26.65 26.48 26.23 24.89 21.96 21.4O 2O.73 20.64 2O.21 19.81 17.49 16.76 15.85 14.88 14.50 14.36 13. OS 12.35 12.23 11.61 9.36 8. tO 7.64 7. 12 6.6O 6.52 6.51 6.45 6.05 5.75 5.57 ------- Table 4-1. ro nT FURN GYPSUM MANUFAC: KETTLES CHEMICAL MANUFAC: FLAKERS SECONDARV COPPER SMELTING CRUCIBLE PAINT MANUFACTURING. PACKAGING SEC LEAD SMELTING: POT (KETTLE) FURNACE PAINT MANUFACTURING: RESIN PLANT IRON/STEEL FOUNDRY. PLATING SEC ZINC SMELT: MUFFLE SWEAT FURNACE GYPSUM MANUFACTURING. MIXERS PAPER BOX MANUFAC. CORRUGATOR GLASS MANUFAC. ANNEALING FURNACE CHEMICAL MANUFAC. MIXER WET RUBBER MANUFAC: GRINDING CHEMICAL MANUFAC: VERMICULITE EXPANDER RUBBER MANUFAC. MILLS SECONDARY COPPER SMELTING: CASTING RUBBER MANUFAC: MIXING CHEMICAL MANUFAC MONOKOTE EXPANDER PAINT MANUFACTURING: SULFONATION SEC ZINC SMELT: KETTLE MELTING FURNACE SEC ZINC SMELT: KETTLE SWEAT FURNACE SEC ZINC SMELT: REVERBERATORY CHEMICAL MANUFAC- CLOROX; PACKING IRON/STEEL FOUNDRY: STEEL SHREDDER SEC ALUMINUM PROD. INDUCTION FURNACE CAN MANUFACTURING- SIDE SEAM; WIPERS FLOOR TILE MANUFAC- ASBESTOS HANDLING LEATHER MANUFACTURING:BUFF ING LEATHER MANUFACTURING.SHAVING LEATHER MANUFACTURING DRY BOOTH RUBBER MANUFAC: TRIMMING RUBBER MANUFAC: TIRE BUFFERS GYPSUM MANUFAC: SAWS GYPSUM MANUFAC. PERLITE VENT FURNACE LEATHER MANUFACTURING:WET BPOTH US EPA REGION V INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE CONTRIBUTIONS OF VARIOUS PROCESSES IN DESCENDING ORDER CONTINUE 1784OO 51108 15415 3744 176538 3259 5292O6 4914 55255 74584 51438 157O76 30636 6681 29770 82570 47351 4 1OO 4576 177727 1498 1100 5OOOO 32975 3363 29283 1987 4320 4320 1O8OO 2O869 20456 1438 60S 108OO 4.46 - 4.O9 - 2.47 - 3.74 - 3.53 - 3.26 - 2.65 - 1.33 - 1.93 - 1 .86 - 1 .80 - 1.57 - O.77 - O.75 - O.74 - O.41 - 0.47 - O.46 - O.46 - 0.44 - O.42 - o.oo - O.25 - O. 16 - 0. 15 - O. 15 - 0. 15 - O. 11 - 0. 11 - O. 11 - 0. 10 - O. 10 - O.07 - O.07 - O.O5 - 4.46 4.O9 4.93 3.74 3.53 3.26 2.65 3.93 1 .93 1 .86 1 .80 1.57 0.77 0.75 0.74 0.83 0.47 0.46 0.46 0.44 0.42 O.72 0.25 0. 16 0. 15 0.15 0.15 0.11 0. 1 1 0. 11 0.1O 0.10 O.O7 O.07 O.05 4.46 4.O9 3.78 3.74 3.53 3.26 2.65 2.63 1.93 1.86 1.8O 1.57 O.77 O.75 O.74 O.62 0.47 O.46 O.46 0.44 O.42 O.36 O.25 O. 16 O. 15 0.15 0. 15 O. 11 11 11 0. 1O 0. 1O O.07 0.07 O.O5 ------- Table 4-1. US EPA REGION V INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE CONTRIBUTIONS OF VARIOUS PROCESSES IN DESCENDING ORDER CONTINUE I ro CHEMICAL MANUFAC: CLOROX: CONVEYORS GLASS MANUFAC: COOLER RUBBER MANUFAC' HANDLING SEC ZINC SMELT: CRUCIBLE FURNACE PAPER BOX MANUFAC- METAL CONVEYOR LEATHER MANUFACTURING- GRINDING CAN MANUFACTURING: SIDE SEAM; SOLDER BTH SEC ZINC SMELT-INDUCTION MELTING FURNACE IRON/STEEL FOUNDRY: SOAKING PITS IRON/STEEL FOUNDRY STRIP MILLS IRON/STEEL FOUNDRY: PICKLING TANKS IRON/STEEL FOUNDRY: DESULF STATION-STEEL MINING- UNDERGROUND VENTS CHEMICAL MANUFAC: REACTORS ABSORBERS GENERAL VENTING SULFURIC ACIO AMMONIUM NITRATE NEUT. AN PRILL COOLER CLOROX; CHLORINATION PHOSPHORIC ACID PLANT ALUMINUM CHLORIDE PROD CHEMICAL MANUFAC- CHEMICAL MANUFAC: CHEMICAL MANUFAC: CHEMICAL MANUFAC: CHEMICAL MANUFAC: CHEMICAL MANUFAC: CHEMICAL MANUFAC: CHEMICAL MANUFAC: REFINERY. SULFUR RECOVERY PLANT REFINERY: FCL REGENERATION PAPER BOX MANUFAC. GLUER RUBBER MANUFAC: FARRAL & CALANDER CAN MANUFACTURING. SIDE SEAM; NOZZLES TONER MANUFACTURING. TOTAL SPONGE (TAPE) MFC- PRESSES SPONGE (TAPE) MFC: MILLS SPONGE (TAPE) MFG. GRIND]ING SPONGE (TAPE) MFG' FINISHING BREWERY: BREWING KETTLES SEASONING STANDS WIRE STRIPPERS 375 9000 343 12620 6914 215 2755 372 9924385 7990455 992421 370OOO 146429 712162 4989 7498 1O6408 BO7245 386566 97760 175463 3675 11 186 218151 23416 384 266 50 3216 37O56 1368 374 325454 360O 1157 O.04 - 0.04 - O O4 - 0.03 - O.03 - 0.01 - O.01 - 0.00 - O.OO - 0 00 - 0.00 - O.OO - O.OO - O.OO - O.OO - 0.00 - O.OO - O.OO - 0 OO - O.OO - o.oo - O.OO - 0.00 - O.OO - O.OO - 0.00 - O.OO - 0.00 - O 00 - O.OO - O.OO - O.OO - 0.00 - O.OO - O.OO - O.O4 O.O4 O.O4 O.O3 0 03 O.O1 O.O1 O.OO O.OO O.OO 0.00 0.00 O.OO 0.00 O.OO O.OO O.OO O.OO O.OO 0.00 O.OO O.OO O.OO O.OO O.OO O.OO O.OO O.OO O.OO O.OO 0.00 O.OO O.OO O.OO 0.00 O.O4 O.04 O.O4 0.03 O O3 O.O1 O.O1 O.OO 0.00 0.00 O 00 O.OO O.OO 0.00 0.00 O.OO O.OO O.OO O.OO O.OO 0.00 O.OO O.OO O.OO O.OO O.OO O.OO O.OO 0.00 O.OO O.OO O.OO 0.00 O.OO 0.00 ------- 4.2 GRAIN HANDLING As 1s apparent from reviewing the ranked listing of process categories which are significant contributors to the process fugitive emissions Inventory total, three of the largest ten process categories are related to grain processing, terminalIng, handling, and loading. These three categories are: 1. Terminal grain elevators 2. Grain processing - Grain handling 3. Grain processing - Wheat mill Together, these three categories total 30,781 tons/year of process fugitive emissions, which Is 15.4 percent of the Region V total for the major non-attainment areas studied here. In addition, several additional grain related processes appear In the complete ranked listing. For example, of all processes contributing at least 100 ton/year of process fugitive emissions to the total, grain operations contribute 44,831 tons/year, or 22.5 percent of the total in Region V's non-attainment areas. These statistics highlight an apparent need to pursue additional evaluation of grain handling, terminal and processing facilities. It Is recommended that the following aspects of emissions from grain handling be examined further: 1. Emission factors: In two recent work assignments for EPA, Region V addressing grain loading into ships and barges, the nominally accepted emission factors for this process have been seriously called into question by facility operators and control equipment manufacturers. For example, emission factors for uncontrolled ship and barge loading activities quoted in the literature range from 0.11 to 8.0 pounds of emissions per ton of grain loaded (a 73-fold difference). The emission factor will depend on the type of grain, its "cleanliness", the length of the spout, wind conditions, etc. Perhaps the same range of emission factors affect other grain handling operations as well and should be better defined. 4-3 ------- 2. Control technology: Review of the range of potential process fugitive emissions vs. the "typical process fugitive emissions" used for this summary may Indicate grain handling operations (at least those investigated for this study) are very poorly controlled. Other PES investigations indicate that water spraying/moisture application (as is used on some other dry materials) cannot be used with grain (due to potential spoilage). Therefore, alternate technologies should be reviewed. One of the most obvious, and potentially least costly, technologies is that of covered conveyors. Commonly accepted engineering judgment indicates covered conveyors reduce process fugitive emissions by 50 percent. However, the issue of explosive atmospheres may be significant in the application of covered conveyors. Other technologies like air evacuation at transfer points may be able to significantly reduce grain handling process fugitive emissions. The studies which are recommended to be performed include assessments of the applicability of alternate technologies, their potential effectiveness, and their projected costs. 3. Facility Investigations: Based on the uncertainties regarding emission factors and applicability of control technologies, it 1s recommended that on-site facility investigations be performed to obtain first hand Information regarding actual facility operations. It may be that many of the facilities are already attempting to control process fugitive emissions with available (or innovative) technology whose effect is not reflected in the inventory presented here. This type of study might also allow distinctions to be made (if they exist) between various types of grain handling facilities (terminals, country elevators, grain processing facilities, etc.). Finally, additional throughput data would be obtained to improve the accuracy of the inventory. 4.3 QUARRYING ACTIVITIES Two of the top ten processes emitting process fugitive emissions are related to quarrying activities. These activities account for 13.3 percent of the total process fugitive emissions regionwide. Our findings indicate that 4-4 ------- no major controls are placed on these activities. The majority of the dust control activities at these sites are not practiced for purposes of dust control, but rather as an integral part of the process (such as sand cleaning). These factors highlight a need for additional study in the area of dust control at quarrying and mining facilities. It is recommended that the following factors in quarrying and mining activities be examined further: 1. Regulation: Region V should undertake an evaluation of the regulations that pertain to quarrying and mining activities in all the states. These regulations should be reviewed in terms of applicability and the ability to control emissions from these sources. 2. Control practices: A study should be undertaken that would address the types of control practices at these facilities at the present time. Furthermore, future controls should be examined in terms of their ease of applicability, operation, and cost-effectiveness. Using the above mentioned factors as the basis for decision-making, the existing state regulations may need to be modified. 4.4 IRON PRODUCTION Two of the top ten process fugitive emissions generating processes pertain to iron production. These account of 18,227 tons or 9.1 percent of the total regionwide process fugitive emissions generated for this study. The two activities are: 1. Iron production: Iron ore handling and transfer 2. Iron production: Sinter operations If processes contributing 100 tons per year or more to the regional total are considered, iron production related activities account for 31,496 tons per year or 15.8 percent of the total process fugitive emissions. Realizing that iron and steel production facilities are going through difficult economic times, nonetheless they should be scrutinized in terms of fugitive emissions control activities. At a minimum, the following items should be considered: 1. Processes: The processes and listed in Table 4-1 pertaining to iron and steel production should be examined for present controls on these processes, potential future controls, and cost-effectiveness of future controls. ------- 2. Regulations: Additional controls should be considered for Integra- tion Into the existing regulations. If possible and cost-effective, these controls should be required of the iron and steel producton facilities. 4.5 MATERIAL HANDLING Similar to the analysis of grain handling (Section 4.2), the general category of materials handling includes four of the ten top process fugitive emission positions (i.e., Grain Processing - Grain Handling, Iron Ore Handling and Transfer, Grain Process - Grain Handling, and Primary Aluminum Material Handling). Together, these four process categories total 35,929 tons/year process fugitive particulate emissions, or 18.0 percent of the total for the total Region V major non-attainment areas. Again, as 1n the case of the grain operations alone, an even higher percentage of total emissions are assembled as one goes farther down the list. It is recommended that further evaluation of alternate control technol- ogies be undertaken (especially where technologies cross process or material boundaries in applicability) to evaluate effectiveness, applicability, and costs. An effective (50 percent or greater), relatively inexpensive technol- ogy applied to material handling operations throughout the Region's non-attainment areas could make a significant reduction in the Region's process fugitive TSP emission total. Further analysis of the control tech- nologies also implies the need for emission factor and facility evaluations as described earlier. 4-6 ------- 5.0 REFERENCES 1. Bernard Bloom and John D. Jeffery, "Review of Coke Plant Quench Tower Particulate Emissions Rates," from Proceedings, Air Pollution Control in the Iron and Steel Industry Specialty Conference, Lake Michigan States Section.Air Pollution Control Association, April 1981. 2. R.W. Fullerton and W.A. Wade III, "Air Quality Effects From Quenching Coke with Fresh Versus Process Water", from Proceedings, Air Pollution Control in the Iron and Steel Industry Specialty Conference, Lake Michigan States Section"!Air Pollution Control Association, April 1981. 3. Source Assessment-Coal Storage Piles. EPA/600/2-78/004k. Monsanto Research Corporation.Dayton, Ohio: May 1978. 4. Environmental Assessment of Coal Transportation, PEDCo Environmental, Inc. Prepared for U.S. EPA, Contract No. 68-02-1321, Task Order No. 40, October 15, 1976. 5. Particulate Emission Factors Applicable to the Iron and Steel Industry. EPA/450/4-79-028. September 1979. 6. Coke Quench Tower Emission Testing Program. EPA/600/2-79-082. April 1979. 7. Iron and Steel Plant-Open Source Fugitive Emissions Evaluation. EPA/600/2-79-103. May 1979. 8. Fugitive Emissions from Integrated Iron and Steel Plants. Fugitive Emissions from Integr EPA/bOO/Z-78-ObO.March 1978. 9. Design-Data Book for Civil Engineering, Volume I. New York: John Wiley and Sons, Inc., 1960. 10. Technical Guidance for the Control of Industrial Process Fugitive Particulate Emissions. EPA/450/3-77-010.March 1977. 11. Assessment of Fugitive Particulate Emission Factors for Industrial Processes.EPA/450/3-78-107.September 1978. 12. Fugitive Emissions from Iron Foundries. EPA/600/7-79-195. August 1979. 13. Compilation of Air Pollution Emission Factors, AP-42. U.S. EPA Office of Air Quality Planning and Standards. 14. A Study of Fugitive Emissions from Metallurgical Processes. MRI, Inc. Prepared for 0.5. EPA, Contract No. 68-02-2120, August 25, 1977. 5-1 ------- 15. "Measurement of Iron Foundry Fugitive Emissions." Presented at the Symposium on Fugitive Emissions: Measurement and Control, Hartford, Connecticut, May 18, 1976. 16. Standards Support and Environmental Impact Statement, Volume I; Proposed Standards of Performance for tne Grain Elevator Industry^ EPA/450/2-77-70la. January 17. investigation of Fugitive Dust. Volume I - Sources. Emissions, and Control. PEDCo Environmental, Inc. Prepared under U.S. EPA Contract No. 55=02=7044, Task Order No. 9, June 1974. 18. Telephone conversation with Mr. Graham Fitzsimmons, January 18, 1982. 19. Source Category Survey - Ceramic Clay Industry. EPA 450/3-80-017. Emission Standards and Engineering Division, U.S. EPA. RTP, NC: March 1980. 20. Dictionary of Science and Technology. London, England: W & R Chambers, T9TT 21. Shreve, R. Morris and Joseph A. Brink, Jr. Chemical Process Industries. 4th ed. New York: McGraw-Hill, 1977. 22. Air Pollution Engineering Manual. 2nd ed. Air Pollution Control District - County of Los Angeles. U.S. EPA, RTP: May 1973. 23. Venditti, F. R., J. A. Armstrong, and Mr. Durham. Symposium on the Utilization of Particulate Technology - Volume 4 - Fugitive Dusts and Sampling Analysis, and Characterization of Aerosols. EPA 600/7-79-044d. February 1979. 24. Profiles of Air Quality in Region V. EPA 905/9-80-004. July 1982. 25. Reasonable Available Control Measures for Fugitive Dust Sources. Ohio Environmental Protection Agency. Columbus, Ohio: September 1980. 5-2 ------- 6.0 GLOSSARY Facility Fugitive emissions Industrial source Major Industrial source (also major source) Point source Potential Potential process fugitive emissions (also potential process fugitive emission factor) Process Process fugitive emissions Process fugitive emission factor (E.F.) a particular plant or industrial source. includes dust arising from travel on unpaved roads, wind action on open fields, and agricultural activities. a source of particulate emissions generated by industrial or manufacturing activities. industrial sources with 50 tons/year or greater controlled partlculate emissions. see also "industrial source"; refers to emissions emanating from stacks or polution control equipment. in general use, "potential" is synonymous with "uncontrolled" or "maximum". uncontrolled emissions from process operations not escaping to the atmosphere via a stack or control device. Range usually shown due to variations in test results or estimated methods. Industrial or manufacturing operation which results in the generation of particulate emissions. Usually applied to particular types of equipment. particulate emissions from industrial operations that escape to the atmosphere without passing through a primary exhaust system (such as a flue or stack) or through an emission control system. Can include manufacturing operations; loading, unloading or transporting of materials; storage piles; and sources operated out of doors (coke ovens, rock crushing, sand-blasting, etc.). emissions factor for estimating process fugitive emissions from particular Industrial operations. Units are usually in pounds of particulate emissions per ton of process throughput. /' ; '. . 4 / 6-1 ------- Process fugitive emission - usually the annualIzed rate (tons/year) of rate process fugitive emissions resulting from industrial operations. In this report, results from multiplication of the appropriate emission factor and the process throughput corrected to the proper units. Typical process fugitive "typical" implies the expected or most likely emission (also typical emissions (or factor) to be expected from a process fugitive emission particular facility, process, or control factor) technique. Can be less than or more than the potential process fugitive emissions (or factor) due to site specific information. 6-2 ------- APPENDIX A INDUSTRIAL PROCESS FUGITIVE EMISSION FACTORS ------- Industrial Process Fugitive Emission Factors Process Operation Coal Storage Loading into pile (incoming) Vehicle traffic Loading out(outgoing) Wind erosion Total (all of above) Coke Manufacture Coal storage Coal charging Door leaks (coking) Coke quenching Coke quenching U.S. Steel 2 & 3 Coke quenching U.S. Steel 1,5,8 & 9 Coke handling Coke pushing Potential Process Fugitive Emission Factor (Ib/ton) 0.07-0.40 0.14-0.15 0.07-0.40 0.013-0.25 0.29-1.20 0.29-1.20 0.85-10.00 0.40-0.90 0.20-6.00 0.20-6.00 0.20-6.00 0.023-0.130 0.35-1.00 Typical Process Fugitive Emission Factor (Ib/ton) 0.07 0.14 0.08 0.07 0.36 0.36 0.85 0.50 0.20 0.43 0.64 0.08 0.47 D D D D D C D B A A E B 7,8,9 7,8,9 7,8,9 7,8,9 7,8,9 7 5 6 6 1,2,6 1,2,6 10 5 Comments Most recent data based on test results Total of the above 4 Most recent data based Average of test data Higher reliability rating 17% of emissions were classified as fugitive Test data Test data Average of range Most recent data ------- Industrial Process Fugitive Emissions Factors (Continued) Process Operation Iron Production Unloading - ship/ Railcar - ore Unloading-ship/ railcar - limestone Iron ore storage - total Iron ore handling/ transfer Limestone handling/ transfer Blast furnace flue dust handling Sinter operation Slag handling Casting house Steel Production Basic oxygen furnace/ roof monitor Open hearth furnace/ roof monitor Electric arc furnace/ roof monitor total Scarfing Potential Process Fugitive Emission Factor (Ib/ton) 0.02-0.03 0.20 0.20-0.36 2.00 0.20 0.30 1.27-3.70 2.02-2.10 0.40-3.93 0.14-1.20 0.1-0.39 0.18-3.00 0.011 Typical Process Fugitive Emission Factor (Ib/ton) 0.025 0.20 0.28 2.00 0.20 0.30 3.70 2.06 0.40 0.49 0.168 1.45 0.011 Emission Factor Reli- ability Rating E E E D D E E C C B C C B Emission Factor Ref. Number 10 10 10 10 10 10 14 10 5 5 5 5 10 Comments Average of range Average of range Most recent test data Average of range Roof monitor emissions Higher reliability Higher reliability Most recent data based test results ------- Industrial Process Fugitive Emissions Factors (Continued) Potential Process Fugitive Emission Factor Process Operation (Ib/ton) Secondary Aluminum Production Sweating furnace Reverberatory furn Crucible furnace Induction furnace Chip dryer (rotary) Chlorination-fluxing Scrap crusher 0.72 0.22 0'.09 0.09 0.72 50.00 0.50 Typical Process Fugitive Emission Factor (Ib/ton) 0.72 0.22 0.09 0.09 0.72 50.00 0.50 Emission Factor Reli- ability Rating E E E E E E E Emission Factor Ref. Number 10 10 10 10 10 11 ^ 11 Secondary Lead Production Sweating furnace Reverberatory furnace Blast (cupola) furn. Pot (kettle) furnace Casting Secondary Zinc Smelting Reverberatory furnace Kettle sweat furnace Rotary sweat furnace Muffle sweat furnace Electric resistance sweat furnace 1.60-3.50 2.80-15.70 12.00 0.04 0.87 0.00-1.30 0.56 0.56-1.26 0.54-1.60 0.50 2.55 9.25 12.00 0.04 0.7 0.65 0.56 0.91 1.07 0.50 E E E E E E E E E E 10 10 10 10 10 10 10 11 11 10 Comments Similar to primary crusher rock quarry Average of range Average of range Average of range Average of range ------- Industrial Process Fugitive Emissions Factors (Continued) Process Operation Crucible furnace Kettle melting furn. Reverberatory melting furnace Electric Induction melting furnace Iron and Steel Foundry Cupola furnace oper. Crucible furnace Electric arc furnace Open hearth furnace Electric Induction furnace Casting operation - shakeout Potential Process Fugitive Emission Factor (Ib/ton) 0.005 0.005 0.005 Typical Process Fugitive Emission Factor (Ib/ton) 0.005 0.005 0.005 Emission Factor Reli- ability Rating E E E Emission Factor Ref. Number 10 10 10 0.005 1.20-12.80 Pouring and cooling 0.10-4.13 Sand handling 0.30 Foundry cast cleaning 0.16-0.80 Mold making 0.07 Shot blasters, 0.01 grinding, etc. 0.005 3.20 3.00 0.30 0.48 0.07 0.01 C E E D 10 0.10-2.00 0.10-0.60 1.05-3.48 0.10-0.90 2.00 1.05 0.35 2.00 0.50 2.00 E E D E E 11 10 12 10 11 12 12 15 11 10 11 Comments Average of range Average of range Testing data with hooding furnace Average of range Particle size less than 50 mm; higher reliability rating Particle size less than 50 mm Test data Average of range ------- Industrial Process Fugitive Emissions Factors (Continued) Process Operation Core making Ball mill Molten iron transfer Plating Steel shredder Auto shredder Metal separators Gravity separators Country Grain Elevator Grain handling-total Grain handling- except head house Grain Terminal Grain Receiving Grain Loading Grain Tunnel belt Grain cleaning Grain drying Headhouse Tripper Terminal - total Potential Process Fugitive Emission Factor (Ib/ton) 0.35 4.25 0.19 0.01 0.01 0.01 1.50 1.50 8.20 3.50 0.10 0.65 0.14 0.30 0.11 0.15 0.10 2.17 Typical Process Fugitive Emission Factor (Ib/ton) 0.35 4.25 0.19 0.01 0.01 0.01 1.50 1.50 8.20 3.50 0.10 0.65 0.14 0.30 0.11 0.15 0.10 2.17 Emission Factor Reli- ability Rating D D D E E E E E D D B B B B B B B B Emission Factor Ref. Number 11 8 4 13 11 11 11 11 11 11 11 11 11 11 11 11 11 11 Comments Engineering judgment Engineering judgment Similar to scarfing Similar to screens rock quarry Similar to screens to rock quarry Average of range ------- Industrial Process Fugitive Emissions Factors (Continued) Process Operation Grain Processing Corn mining-total Wheat milling (Millinghouse) Receiving Drying Handling Cleaning Bulk loading Cement Manufacture Total Raw material unloading Crushing Transfer & conveying Screening Raw grinding Unloading-clinker gypsum outfall to storage Potential Process Fugitive Emission Factor (Ib/ton) 1.20 7.00 0.10 0.05 0.50 0.60 0.50 11.3-18.9 0.03-0.40 0.40-0.60 0.20-0.40 1.50 0.10 5.0-10.0 Typical Process Fugitive Emission Factor (Ib/ton) 1.20 7.00 0.10 0.05 0.50 0.60 0.50 14.50 0.215 0.50 0.30 1.50 0.10 7.50 Emission Factor Reli- ability^, Rating <* D D D D D D D E E E E E E E Emission Factor Ref. Number 13 13 13 13 13 13 13 11 11 11 11 11 11 11 Comments Fugitive emission factors are assumed to be 1/10 of the uncontrolled emission factor. See Ref. 16. Entire process average Average of range Average of range Average of range Average of range ------- Industrial Process Fugitive Emissions Factors (Continued) Process Operation Lime Manufacturing Total Primary crushing Rotary kiln Concrete Batching Total Transfer of sand Cement unload to elevated silos Weight hoppers loading of cement, sand, and aggregate Mixer loading of cement, sand, aggreg, Loading of transit mix truck Loading of dry batch truck Asphalt Batch Plant Total Aggregate storage Batching Process Potential Process Fugitive Emission Factor (Ib/ton) 3.14-3.18 0.50 0.80 0.37 0.04 0.24 Typical Process Fugitive Emission Factor (Ib/ton) 3.16 0.50 0.80 0.37 0.04 0.24 Emission Factor Reli- ability Rating E E E E E E Emission Factor Ref. Number 13 13 13 13 13 13 0.02 0.02 13 0.04 0.02 0.04 0.04 0.02 0.04 E E E 13 13 13 0.62 0.33 0.29 0.62 0.33 0.29 E D E 10 10 10 Comments Entire process average Entire process Entire process ------- Industrial Process Fugitive Emissions Factors (Continued) Process Operation Potential Process Fugitive Emission Factor (Ib/ton) Typical Process Fugitive Emission Factor (Ib/ton) Emission Factor Reli- ability Rating Emission Factor Ref. Number Comments Brick Manufacturing Total 0.29 0.29 Rock Quarry Handling Primary crushing Secondary crushing/ screening Stock piles Dryer Secondary Copper, Brass, Bronze Smelting Reverberatory furnace 2.65-7.84 5.27 Electric Induction 0.05-0.14 0.14 furnace Rotary kiln 1.50-7.35 4.43 Crucible furnace 0.32-0.64 0.49 Casting 0.01-0.02 0.015 Reclaimer 13.75 13.75 wire crusher 0.50 0.50 11 0.15 0.50 1.50 0.33 2.60 0 0 1 0 2 .15 .50 .50 .33 .60 E E E E E 11 11 11 10 11,13 D D D D D D E 11 11 11 11 11 11 11 Similar to asphalt batch plant dryer Similar to primary crusher at rock quarry ------- Industrial Process Fugitive Emissions Factors (Continued) Process Operation Mining Primary crusher Secondary crusher Transfer & Conveying Ore dryer Ore concentrators Underground vents Stock piles Asphalt Roofing Total Primary Aluminum Handling Anode baking furnace Prebaked reduction cell Chemical Manufacturing Mixer-dry Mixer-wet Potential Process Fugitive Emission Factor (Ib/ton) 0.02 0.16 0.20 0.16 0.25 0.00 0.054 Typical Process Fugitive Emission Factor (Ib/ton) 0.02 0.16 0.20 0.16 0.25 0.00 0.054 Emission Factor Reli- ability Rating D D D D D D D Emission Factor Ref. Number 11 11 11 11 11 11 10 0.30 0.04 0.02 0.30 0.04 0.02 E E 11,13 10.00 3.00 8.00 10.00 3.00 8.00 D D D 11 11 11 19,21 19,21 Comments Same as handling Engineering judgment Similar to asphalt bulk plant ------- Industrial Process Fugitive Emissions Factors (Continued) Process Operation Dryer Storage/handling Mills Calciners Flakers General venting Vermicular expander Monokote expander Ammonium nitrate neutralization Ammonium nitrate crushing Ammonium nitrate prill cooler Per lite expander Clorox-chlorination stands Clorox-packing Clorox-conveyors Oleum-sulfonation Soap mfg-machines Soap mfg-kettles Potential Process Fugitive Emission Factor (Ib/ton) 0.20 0.15 0.16 0.226 0.16 0.00 0.226 0.226 0.00 1.50 0.00 0.226 0.00 0.01 0.24 0.16 0.70 0.70 Typical Process Fugitive Emission Factor (Ib/ton) 0.20 0.15 0.16 0.226 0.16 0.00 0.226 0.226 0.00 1.50 0.00 0.226 0.00 0.01 0.24 0.16 0.70 0.70 Emission Factor Reli- ability Rating E E D D E E E E E E E D D D D E E E Emission Factor Ref. Number Comments 11,13 11,13 11 11 11 11 11,13 11,13 21 11,21 11,21 11,13 11,21,22 11,21,22 11,21,22 11 11,13 11,13 ------- Industrial Process Fugitive Emissions Factors (Continued) Process Operation Detergent mfg Cyanamid kiln Na-NH4 salt plant Aluminum chloride production Glass Manufacturing Glass melt furnace Annealing furnace Hammer mill Handling/storage Batch plant Handling Cooler Gypsum Manufacturing Handling Dryer Kettles Mills Saws Perllte verticle furnace Mixers Potential Process Fugitive Emission Factor (Ib/ton) 4.50 7.50 3.16 0.00 Typical Process Fugitive Emission Factor (Ib/ton) 4.50 7.50 3.16 0.00 Emission Factor Reli- ability Rating E E E E Emission Factor Ref. Number Comments 11,13 11 11 11 0.07 0.07 1.50 0.15 0.87 0.16 0.01 0.30 0.05 0.05 0.10 0.10 0.226 0.07 0.07 1.50 0.15 0.87 0.16 0.01 0.30 0.05 0.05 0.10 0.10 0.226 D D D D E E E D D D D D D 11,13 11,13 11,13 11,13 11,13 11,13 11,13,19,21 11 11 11 11 11 11 5 percent of the uncontrolled emissions Assumed to be similar to cement manufacturing 0.07 0.07 11 ------- Industrial Process Fugitive Emissions Factors (Continued) 'l Process Operation Ceramic clay Drying Grinding Storage Refinery FCU regeneration unit Paper Box Manufacturing Hoggers Cutters Metal conveyor Corrugator Gluer Rubber Manufacturing Trimming Mixing Time buffers Handling Mills Farral/Calendar Grinding Potential Process Fugitive Emission Factor (Ib/ton) 3.50 3.80 1.70 0.00 Typical Process Fugitive Emission Factor (Ib/ton) 3.50 3.80 1.70 0.00 Emission Factor Reli- ability Ratine C C C Emission Factor Ref. Number 11,13,19 11,13,19 11,13,19 11 Comments 10 percent of the uncontrolled emissions 0.35 0.35 0.01 0.05 0.00 0.01 0.02 0.01 0.24 0.05 0.02 0.05 0.35 0.35 0.01 0.05 0.00 0.01 0.02 0.01 0.24 0.05 0.02 0.05 D D D E E D E E E E E E 11 11 13 13 11,13 11,13 11 11 11 11 11 Engineering judgment Engineering judgment Engineering judgment Engineering judgment Engineering judgment Engineering judgment Engineering judgment Engineering judgment ------- Industrial Process Fugitive Emissions Factors (Continued) Process Operation Leather Manufacturing Grinding Buffing Shaving Dry booth Uet booth Paint Manufacturing Sulfonation > Para cersol c*"60 neutralization Packaging Resin plant Batch plant Mixers Pigment dispersion Paste mixing Can Manufacturing '•Side seam-solder bath Side seam-wipers Side seam-nozzles Potential Process Fugitive Emission Factor (Ib/ton) 0.05 0.05 0.05 0.02 0.01 0.20 2.00 2.00 2.00 2.00 2.00 2.00 2.00 Typical Process Fugitive Emission Factor (Ib/ton) 0.05 0.05 0.05 0.02 0.01 0.20 2.00 2.00 2.00 2.00 2.00 2.00 2.00 Emission Factor Reli- ability Rating E E E E E E E E E E E E E Emission Factor Ref. Number 13,19,21 13,19,21 13,19,21 13,19,21 13,19,21 13 13 13 13 13 13 13 13 Comments Engineering judgment Engineering judgment Engineering judgment Engineering judgment Engineering judgment 0.01 0.01 0.01 0.01 0.01 0.01 E E Engineering judgment Engineering judgment Engineering judgment ------- Industrial Process Fugitive Emissions Factors (Continued) Potential Process Fugitive Emission Factor Process Operation (Ib/ton) Floor T1le Manufacturing PVC Handling 0.15 Mixing 0.15 Crusher 1.5 Asbestos handling 0.15 Ink Manufacturing Total 2.00 Toner Manufacturing Total 0.01 Tape Manufacturing Presses 0.00 Mills 0.00 Grinding 0.00 Finishing 0.00 General - Unclassified Wood working - total 1.37 Carbon black rofg. 0.20 Paint spray booths 0.01 Brewery-brewing 0.00 kettles Typical Process Fugitive Emission Factor (Ib/ton) 0.15 0.15 1.50 0.15 2.00 0.01 0.00 0.00 0.00 0.00 1.37 0.20 0.01 0.00 Emission Factor Reli- ability Rating E E E E E E E E D B E D Emission Factor Ref. Number 11,19 11,19 11,19 11,19 13 13 10 13 11,13 Comments Engineering judgment Engineering judgment Engineering judgment Engineering Judgment Total/Saw mill Engineering judgment ------- Industrial Process Fugitive Emission? Factors (Continued) Process Operation Seasoning stands Wire strippers Contact pot-magnesium Quench pot - magnesium Redrculatlng furnace magnesium Fertilizer dryer Potential Process Fugitive Emission Factor (Ib/ton) 0.00 0.00 0.49 0.49 5.27 0.20 Typical Process Fugitive Emission Factor (Ib/ton) 0.00 0.00 0.49 0.49 5.27 0.20 Emission Factor Reli- ability Rating E E E E E E Emission Factor Ref. Number 11 11 11 11 Comments Engineering judgment Engineering judgment Negligible Emission Sources Soaking pits Strip mill Pickling tanks Desulfurization Reactors Absorbers Vaporizers Contact su If uric acid production 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 A A A E E D D E 11,13 11 11 Fuel burning/pt. source Fuel burning/pt. source Fuel burning/pt. source S02 Emissions only Point source Point source Point source Engineering judgment Ammonium nitrate prill 0.00 tower Phosphoric acid plant 0.00 Sulfur recovery plant 0.00 0.00 0.00 0.00 E E 21 21,22 13 Closed tower Point Source S02 Emissions ------- APPENDIX B SUMMARY OF ILLINOIS STATE PROCESS FUGITIVE EMISSION INVENTORY ------- STATE OF ILLINOIS INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS FOR ALL FACILITIES TOTALS FOR THE STATE OF ILLINOIS **»****•»»**»*««»**•*•»*»*•**•«»• POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 69563.06 - 102458.87 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 75366.41 TOTALS FOR THE STATE OF ILLINOIS BY COUNTY ******************************************** COUNTY OF COOK POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 69563.O6 - 102458.87 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 75366.41 ------- STATE OF ILLINOIS INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE TOTALS FOR THE STATE OF ILLINOIS •**»*«•«***»****••«***••*•»•«•**• PROCESS DESCRIPTION **************************************** COAL STORAGE: LOADING ONTO PILE COAL STORAGE: LOADING OUT (OUTGOING) COAL STORAGE. WIND EROSION COAL STORAGE (TOTAL) COKE MANUF: COAL CHARGING COKING (DOOR LEAKING) COKE QUENCHING COKE HANDLING COKE PUSHING SHIP/RAILROAD IRON ORE UNLOAD IRON ORE STORAGE (TOTAL) IRON ORE HANDLING & TRANSFER LIMESTONE HANDLING & TRANSFER BLAST FURNACE DUST HANDLING SINTER OPERATION SLAG HANDLING CASTING HOUSE STEEL PRODUCTION: BASIC OXYGEN FURNACE STEEL PRODUCTION: ELECTRIC ARC FURNACE SCARFING SWEATING FURNACE REVERBERATORY FURNACE CRUCIBLE FURNACE INDUCTION FURNACE CHIP DRYER (ROTARY) SCRAP CRUSHER SWETAING FURNACE REVERBERATORY FURNACE SEC LEAD SMELTING. BLAST/CUPOLA FURNACE SEC LEAD SMELTING: POT (KETTLE) FURNACE SEC ZINC SMELT: REVERBERATORY SEC ZINC SMELT: ROTARY SWEAT FURNACE SEC ZINC SMELT: MUFFLE SWEAT FURNACE SEC ZINC SMELT: CRUCIBLE FURNACE COKE MANUF COKE MANUF COKE MANUF COKE MANUF IRON PROD: IRON PROD: IRON PROD: IRON PROD: IRON PROD: IRON PROD- IRON PROD: IRON PROD: STEEL PRODUCTION: SEC ALUMINUM PROD: SEC ALUMINUM PROD: SEC ALUMINUM PROD: SEC ALUMINUM PROD: SEC ALUMINUM PROD: SECONDARY ALUMINUM: SEC LEAD SMELTING: SEC LEAD SMELTING: ANNUAL PROCESS RATE (TONS/YR) ********* (S) B308381 (S) 11671970 (S) (S) (S) (S) (S) (S) (S) (S) (S) 3638234 (S) (S) 2686482 1O369241 729948 (S) 412757 89804 810OOO (S) 62458 (S) (S) 57410 (S) 1OO465 (S) 5265 (S) 1 1O22 POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR) ********************* 144. SO - 825. 7O 290.79 - 1661.68 2O. 26 - 389.52 1692.44 - 7OO3-18 382.50 - 4500. OO 180. OO - 405. OO 9O.OO - 27OO.OO 109.52 - 619. O3 157.50 - 45O.OO 4.60 - 6.9O 132. 2O - 237.96 6672.24 - 6672.24 82.11 - 82.11 545.74 - 545.74 569.42 - 1658.94 30.22 - 31.42 537. 3O - 5278.94 725.85 - 6221.54 65.70 - 1O94.92 5.49 - 5.49 148.59 - 148.59 9.88 - 9.88 36.45 - 36.45 0.06 - O.06 22.48 - 22.48 14.82 - 14.82 3.65 - 7.98 80.37 - 45O.67 79.78 - 79.78 2.01 - 2. O1 O.OO - O.72 1.47 - 3.32 1.33 - 3.93 0.03 - O.O3 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) ********* 144. SO 332.34 109.07 21OO.95 382.50 225. OO 90.00 38O.94 2 1 1 . SO 5.75 185. OS 6672.24 82. 11 545.74 1658.94 3O.82 537. 3O 254O.46 529.21 5.49 148.59 9.88 36.45 O.O6 22.48 14.82 5.81 265.52 79.78 2. 01 O.36 2.4O 2.63 O.O3 (S)- PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY ------- STATE OF ILLINOIS INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE (CONTINUED) TOTALS FOR THE STATE OF ILLINOIS (CONTINUED) ••ft***************************** PROCESS DESCRIPTION ••••ft********************************** SEC ZINC SMELT: KETTLE MELTING FURNACE SEC ZINC SMELT: REVERBERATE MELT FURNACE SEC ZINC SMELT-INDUCTION MELTING FURNACE IRON/STEEL FOUNDRY: CUPOLA FURNACE IRON/STEEL FOUNDRY IRON/STEEL FOUNDRY IRON/STEEL FOUNDRY IRON/SI EEL FOUNDRY: IRON/STEEL FOUNDRY: CRUCIBLE FURA CE ELECTRIC ARC FURNACE INDUCTION FURNACE CASTING SHAKEOUT POURING AND COOLING IRON/STEEL FOUNDRY: SAND HANDLING IRON/STEEL FOUNDRY:FOUNDRY CAST CLEANING IRON/STEEL FOUNDRY: MOLD MAKING FOUNDRY: SHOT BLAST GRINDER / FINISHING STEEL FOUNDRY: CORE MAKING IRON/STEEL FOUNDRY: BALL MILL MOLTEN IRON TRANSFER SOAKING PITS STRIP MILLS PICKLING TANKS PLATING AUTO SHREDDER METAL SEPARATORS GRAVITY SEPARATORS DESULF STATION-STEEL IRON/STEEL FOUNDRY IRON/STEEL FOUNDRY IRON/STEEL FOUNDRY IRON/STEEL FOUNDRY IRON/STEEL FOUNDRY IRON/STEEL FOUNDRY IRON/STEEL FOUNDRY IRON/STEEL FOUNDRY IRON/STEEL FOUNDRY GRAIN CLEANING GRAIN DRYING GRAIN TERMINAL: RECEIVING GRAIN TERMINAL: LOADING GRAIN TERMINAL: TUNNEL BELT GRAIN TERMINAL: HEADHOUSE GRAIN TERMINAL: TRIPPER TERMINAL GRAIN ELEVATOR GRAIN ELEVATOR: WHEAT MILL GRAIN PROCESS: CORN MILLING ANNUAL PROCESS RATE (TONS/YR) »•»*•**»« 17O194 (S) (S) 185557 184856 214469 227440 414213 47828 1O19477 257875 85591 5294424 (S) 34580 (S) (S) 3771255 3B8O6 882O6 787992 468OO 125256 (S) 353720 (S) 842676O S745164 (S) 459720O (S) (S) 873572 485815 POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR) »****»«***•*•«*«***** O.43 - O.O4 - 0.00 - 9.28 - 9.24 - 112. 6O - 227.44 - 248.53 - 2.39 - 152.92 - 20.63 - 3.00 - 26.47 - O.70 - 73.48 • O.42 - O.OO - O.OO - O.OO - O.44 - 3.94 - 35.1O - 93.94 - O.OO - 53.06 - 56.86 - 421.34 - 1867. 18 - 49.28 - 344.79 - 77.95 - 1249.92 - 3O57.50 - 291.49 • O.43 O.O4 0.00 185.56 55.46 373. 18 227.44 2650.96 98.76 152.92 1O3.15 3.OO 26.47 O.7O 73.48 O.42 O.OO O.OO 0.00 O.44 3.94 35. 1O 93.94 O.OO 53.06 56.86 421.34 1867.18 49.28 344.79 77.95 1249.92 3057 . 50 291.49 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) ********* O.43 0.04 0.00 67.89 3O.07 214.47 182.61 578.65 71.74 150.63 61.89 3.00 26.38 O.70 73.48 0.42 O.OO O.OO O.OO O.44 3.94 35. 1O 93.94 O.OO 53.06 56.86 421.34 1867.18 49.28 344.79 77.95 1249.92 3O57.SO 291.49 (S)- PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY ------- STATE OF ILLINOIS INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BV PROCESS TYPE (CONTINUED) TOTALS FOR THE STATE OF ILLINOIS (CONTINUED) ********************************* PROCESS DESCRIPTION •••I************************************ GRAIN PROCESS: RECEIVING GRAIN PROCESS: DRYING HANDLING CLEANING BULK LOADING TOTAL RAW MATERIAL UNLOADING TRANSFER & CONVEYING RAW GRINDING UNLOAD- OUTFALL TOSTORAGE TOTAL GRAIN PROCESS: GRAIN PROCESS: GRAIN PROCESS: CEMENT MANUF: CEMENT MANUF: CEMENT MANUF. CEMENT MANUF: CEMENT MANUF: LIME MANUF: LIME MANUF: PRIMARY CRUSHING LIME MANUF: ROTARY KILN CONCRETE BATCH: TOTAL CONCRETE BATCH: TRANSFER OF SAND CONCRETE BATCH: CEMENT UNLOAD TO SILOS CONCRETE BATCH: HOPPER LOAD OF AGGREGATE CONCRETE BATCH: MIXER LOAD OF AGGREGATE CONCRETE BATCH:LOAD OF TRANSIT MIX TRUCK CONCRETE BATCH: LOAD OF DRY BATCH TRUCK ASPHALT CONCRETE: TOTAL ASPHALT CONCRETE: BATCHING PROCESS ASPHALT CONCRETE: AGGREGATE STORAGE BRICK MANUFACTURING: TOTAL STONE QUARRY: HANDLING STONE QUARRY: PRIMARY CRUSHING STONE QUARRY: SECONDARY CRUSH & SCREEN STONE QUARRY: STORAGE SECONDARY COPPER SMELTING SECONDARY COPPER SMELTING SECONDARY COPPER SMELTING SECONDARY COPPER SMELTING SECONDARY COPPER SMELTING REV. FUNACE EL. IND. FURN ROTARY FURN. CRUCIBLE FURN CASTING SECONDARY COPPER: RECLIAMEER ANNUAL PROCESS RATE (TONS/YR) ********* 5117913 2651339 2O6O8O68 4591737 1068913 (S) (S) (S) (S) (S) (S) (S) 4454143 7579722 (S) 17196973 25O4378 1972448 1675790 19418 5061908 362B16O 7335271 1525582 8129673 23997383 14446918 3669333 (S) (S) 35O41 3558 (S) (S) POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR) **•*****•*•*•*•****** 255.90 - 66.28 - 5152.02 - 1377.52 - 267.23 - 638.45 - O.90 - 71.35 - 3.31 - 80O.OO - 5429.06 - 4 1 . 08 - 1781.66 - 1402.25 - 30.27 - 2063.64 - 25. O4 - 39.45 - 16.76 - 0.39 - 1569. 19 - 526.08 - 1210.32 - 221.21 - 609.73 - 5999.35 - 1O835.19 - 605.44 - 7.95 - 0.01 - 26.28 - 0.57 - 0.01 - 963. 6O - 255.90 66.28 5 152. O2 1377.52 267.23 1067.85 12.OO 142.71 3.31 16OO.OO 5498 . 22 41. OS 1781.66 14O2.25 30.27 2063.64 25. 04 39.45 16.76 0.39 1569. 19 526. OS 1210.32 221.21 609.73 5999.35 10835. 19 6O5 . 44 23.52 0.02 128.78 1. 14 O.O3 963 . 6O TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) ********* 25O.94 66.28 515O.83 1377.52 267.23 819.25 6.45 107.O3 3.31 12OO.OO 5463.64 41.O8 1781.66 1402.25 3O.27 2O63.64 25.04 39.45 16.76 O.39 1569.19 526.OS 1210.32 221.21 6O7.2O 5999.35 1O834.78 605.44 15.81 O.02 77.62 O.87 O.O2 963.6O (S)- PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY ------- STATE OF ILLINOIS INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE (CONTINUED) TOTALS FOR THE STATE OF ILLINOIS (CONTINUED) to****************************** PROCESS DESCRIPTION **»*****************•*»***»****»•****••* SECONDARY COPPER: WIRE CRUSHER HANDLING MINING: ASPHALT ROOFING: CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC GLASS MANUFAC: GLASS MANUFAC: GLASS MANUFAC: GLASS MANUFAC: TOTAL MIXER DRY MIXER WET DRYER HANDLING - STORAGE REACTORS MILLS CALCINERS FLAKERS SULFURIC ACID PELITE EPANDER CLOROX; CHLORINATION CLOROX; PACKING CLOROX; CONVEYORS OLEUM; SLFONATION PHOSPHORIC ACID PLANT SOAP MFG. MACHINES SOAP PAD; KETTLES DETERGENT MANUFAC. CYANAMID KILN NA-NH4 SALT PLANT ALUMINUM CHLORIDE PROD GLASS MELT FURNACE BATCH PLANT HANDLING COOLER HANDLING GYPSUM MANUFAC GYPSUM MANUFACTURING: MIXERS PAPER BOX MANUFAC: HOGGERS PAPER BOX MANUFAC: CUTTERS PAPER BOX MANUFAC: METAL CONVEYOR PAPER BOX MANUFAC: CORRUGATOR ANNUAL PROCESS RATE (TONS/YR) *****»**» (S) (S) 1349222 592604 148306 1604736 41256878 605872 7O789 44899 364O6 (S) (S) (S) (S) (S) 181242 (S) 37274 (S) (S) (S) (S) (S) 278781 (S) 458633 (S) 80990 52687 9742O4 1673679 (S) (S) POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR) »****+**»*•»***»**»** 9.36 - 9.36 O.42 - 0.42 202.38 - 2O2.38 11.85 - 11.85 1.48 - 1.48 16O.47 - 16O.47 3094.27 - 3O94.27 O.OO - O.OO 5.66 - 5.66 5.O7 - 5.07 2.91 - 2.91 O.OO - O.OO 46.58 - 46.58 0.00 - 0.00 0.25 - O.25 O.O4 - O.O4 14. SO - 14. SO O.OO - O.OO 13. OS - 13. OS 6.60 - 6.6O 377.64 - 377.64 52.92 - 52.92 33.65 - 33.65 O.OO - O.OO 9.76 - 9.76 SO. 11 - SO. 11 36.69 - 36.69 0.04 - 0.04 12. 15 - 12. 15 1.84 - 1.84 17O.49 - 17O.49 292.89 • 292.89 O.03 - O.O3 1.86 - 1.86 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) ********* 9.36 O.42 202 . 38 11.85 1.48 160.47 3094.27 O.OO 5.66 5.07 2.91 O.OO 46.58 O.OO O.25 O.O4 14. SO O.OO 13.05 6.6O 377.64 52.92 33.65 O.OO 9.76 SO. 11 36.69 0.04 12. 15 1.84 17O.49 292.89 O.O3 1.86 (S)» PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY ------- STATE OF ILLINOIS INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE (CONTINUED) TOTALS FOR THE STATE OF ILLINOIS (CONTINUED) PROCESS DESCRIPTION PAPER BOX MANUFAC: GLUER RUBBER MANUFAC: TRIMMING RUBBER MANUFAC RUBBER MANUFAC RUBBER MANUFAC RUBBER MANUFAC RUBBER MANUFAC RUBBER MANUFAC MIXING TIRE BUFFERS HANDLING MILLS FARRAL & CALANDER GRINDING LEATHER MANUFACTURING: GRINDING LEATHER MANUFACTURING:BUFFING LEATHER MANUFACTURING:SHAVING LEATHER MANUFACTURING:DRY BOOTH LEATHER MANUFACTURING:WET BPOTH PAINT MANUFACTURING: SULFONATION PAINT MANUFACTURING: PAINT MANUFACTURING: PAINT MANUFACTURING: PAINT MANUFACTURING: PAINT MANUFACTURING: PAINT MANUFACTURING: PAINT MANUFACTURING: CAN MANUFACTURING: CAN MANUFACTURING: CAN MANUFACTURING: FLOOR TILE MANUFAC: FLOOR TILE MANUFAC: FLOOR TILE MANUFAC: FLOOR TILE MANUFAC: INK MANUFACTURING: TONER MANUFACTURING SPONGE (TAPE) MFG: SPONGE (TAPE) MFG: SPONGE (TAPE) MFG: SPONGE (TAPE) MFG: PARA CRESOL NEUT. PACKAGING RESIN PLANT BATCH MILL MIXERS PIGMENT DISPERSION PASTE MIXING SIDE SEAM; SOLDER BTH SIDE SEAM; WIPERS SIDE SEAM; NOZZLES PVC HANDLING MIXING CRUSHER ASBESTOS HANDLING TOTAL TOTAL PRESSES MILLS GRINDIING FINISHING ANNUAL PROCESS RATE (TONS/YR) 23416 19645 47351 2O456 (S) 12820 (S) 18156 (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) 161O4B 64211 (S) 2755 29283 (S) (S) (S) (S) (S) (S) (S) (S) 37O56 (S) (S) POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR) *•**»****•*****••*»** o.oo - o. 10 - O.47 - O. 10 - O.O4 - O.32 - 0.00 - 0.45 - 0.01 - 0. 11 - O. 11 - O. 11 - O.O5 - O.46 - 149.84 - 3.74 - 3.26 - 143.38 - 161. OS - 64.21 - 226.95 - 0.01 - O. 15 - O.OO - 4.87 - 8. 10 - 12.35 - O. 15 - 21.40 - 0.00 - O.OO - O.OO - O.OO - O.OO - O.OO 0.10 0.47 O.1O O.O4 O.32 O.OO O.45 O.01 0. 11 O. 11 O.11 O.O5 O.46 149.84 3.74 3.26 143.38 161 .OS 64.21 226.95 O.O1 O.15 O.OO 4.87 8. 10 12.35 O. 15 21.4O O.OO O.OO O.OO 0.00 O.OO O. o. o. TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) ••**••*** O.OO 0.10 0.47 O.1O O.O4 O.32 O.OO 0.45 O.01 , 11 11 , 11 0.05 O.46 149.84 3.74 3.26 143.38 161.05 64.21 226.95 O.O1 0.15 O.OO 4.87 8. 10 12.35 0.15 21.40 0.00 O.OO O.OO O.OO O.OO (S)- PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY ------- STATE OF ILLINOIS INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE (CONTINUED) TOTALS FOR THE STATE OF ILLINOIS (CONTINUED) PROCESS DESCRIPTION **************************************** GENERAL WOOD WORKING CARBON BLACK PAINT SPRAY BOOTHS SEASONING STANDS WIRE STRIPPERS CONTACT POT M QUENCH POT RECIRCULATING FURNACE FERTILIZER DRYER ANNUAL PROCESS RATE (TONS/YR) • ** ****** 422874 23739 264220 (S) 1157 478747 4397O8 93510 (S) POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR) 289 2 1 0 0 117 107 246 14 .67 .37 .32 .00 .00 .29 .73 .40 .36 - - - - - - - - 289. 2. 1 . O. 0. 117. 1O7. 246. 14. ** 67 37 32 00 OO 29 73 4O 36 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) 289.67 2.37 1.32 O.OO 0.00 117.29 1O7.73 246.4O 14.36 ------- STATE OF ILLINOIS INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE (CONTINUED) TOTALS FOR THE STATE OF ILLINOIS BY COUNTY »»*«»**•< >•*«****•» COUNTY ********** COOK PROCESS DESCRIPTION ***•••»»••*»«**»*»»*»*«»«»*«*•»*»*»«•»*» COAL STORAGE: LOADING ONTO PILE COAL STORAGE: LOADING OUT (OUTGOING) COAL STORAGE: WIND EROSION COAL STORAGE (TOTAL) COKE MANUF: COAL CHARGING COKING (DOOR LEAKING) COKE QUENCHING COKE HANDLING COKE PUSHING SHIP/RAILROAD IRON ORE UNLOAD IRON ORE STORAGE (TOTAL) IRON ORE HANDLING & TRANSFER LIMESTONE HANDLING & TRANSFER BLAST FURNACE DUST HANDLING SINTER OPERATION SLAG HANDLING CASTING HOUSE STEEL PRODUCTION: BASIC OXYGEN FURNACE STEEL PRODUCTION: ELECTRIC ARC FURNACE SCARFING SWEATING FURNACE REVERBERATORY FURNACE CRUCIBLE FURNACE INDUCTION FURNACE CHIP DRYER (ROTARY) SCRAP CRUSHER SWETAING FURNACE REVERBERATORY FURNACE SEC LEAD SMELTING: BLAST/CUPOLA FURNACE SEC LEAD SMELTING: POT (KETTLE) FURNACE SEC ZINC SMELT: REVERBERATORV SEC ZINC SMELT: ROTARY SWEAT FURNACE SEC ZINC SMELT: MUFFLE SWEAT FURNACE SEC ZINC SMELT: CRUCIBLE FURNACE COKE MANUF COKE MANUF COKE MANUF COKE MANUF IRON PROD: IRON PROD: IRON PROD: IRON PROD: IRON PROD: IRON PROD: IRON PROD: IRON PROD: STEEL PRODUCTION: SEC ALUMINUM PROD: SEC ALUMINUM PROD: SEC ALUMINUM PROD. SEC ALUMINUM PROD: SEC ALUMINUM PROD: SECONDARY ALUMINUM: SEC LEAD SMELTING: SEC LEAD SMELTING: ANNUAL PROCESS RATE (TONS/YR) **•*•*»•* (S) 8308381 (S) 11671970 (S) (S) (S) (S) (S) (S) (S) (S) (S) 3638234 (S) (S) 2686482 10369241 729948 (S) 412757 898O4 81OOOO (S) 62458 (S) (S) 57410 (S) 1OO465 (S) 5265 (S) 11O22 POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/VR) **••****••******•***• 144. SO - 290.79 - 20.26 - 1692.44 - 382. SO - 180. OO - 90. OO - 109.52 - 157. SO - 4.6O - 132. 2O - 6672.24'- 82.11 - 545.74 - 569.42 - 30.22 - 537. 3O - 725.85 - 65. 7O - 5.49 - 148.59 - 9.88 - 36.45 - 0.06 - 22.48 - 14.82 - 3.65 - 80.37 - 79.78 - 2. 01 - 0.00 - 1.47 - 1.33 - O.O3 - 825. 7O 1661.68 389.52 7OO3. 18 4500. OO 405. OO 27OO.OO 619. O3 45O.OO 6.9O 237.96 6672.24 82. 11 545.74 1658.94 31.42 5278.94 6221.54 1O94.92 5.49 148.59 9.88 36.45 O.O6 22.48 14.82 7.98 450.67 79.78 2. 01 O.72 3.32 3.93 O.O3 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) **••**•*• 144.SO 332.34 1O9.O7 2100.95 382.SO 225.OO 9O.OO 38O.94 211.SO 5.75 185.O8 6672.24 82.11 545.74 1658.94 3O.82 537.30 254O.46 529.21 5.49 148.59 9.88 36.45 O.O6 22.48 14.82 5.81 265.52 79.78 2.01 O.36 2.40 2.63 O.O3 (S)- PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY ------- STATE OF ILLINOIS INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BV PROCESS TYPE (CONTINUED) TOTALS FOR THE STATE OF ILLINOIS BY COUNTY (CONTINUED) •************•»•***•*****•******»••*••**••** COUNTY •***•**»« PROCESS DESCRIPTION ******************* SEC ZINC SMELT: KETTLE MELTING FURNACE SEC ZINC SMELT: REVERBERATE MELT FURNACE SEC ZINC SMELT:INDUCTION MELTING FURNACE IRON/STEEL FOUNDRY: CUPOLA FURNACE IRON/STEEL FOUNDRY: IRON/STEEL FOUNDRY: IRON/STEEL FOUNDRY: CRUCIBLE FURA CE ELECTRIC ARC FURNACE INDUCTION FURNACE CASTING SHAKEOUT POURING AND COOLING SAND HANDLING IRON/STEEL FOUNDRY:FOUNDRY CAST CLEANING IRON/STEEL FOUNDRY: MOLD MAKING SHOT BLAST GRINDER / FINISHING CORE MAKING IRON/STEEL FOUNDRY: IRON/STEEL FOUNDRY: IRON/STEEL FOUNDRY: FOUNDRY: STEEL FOUNDRY: IRON/STEEL FOUNDRY IRON/STEEL FOUNDRY IRON/STEEL FOUNDRY IRON/STEEL FOUNDRY IRON/STEEL FOUNDRY IRON/STEEL FOUNDRY IRON/STEEL FOUNDRY IRON/STEEL FOUNDRY IRON/STEEL FOUNDRY IRON/STEEL FOUNDRY GRAIN CLEANING GRAIN DRYING GRAIN TERMINAL: RECEIVING GRAIN TERMINAL: LOADING GRAIN TERMINAL: TUNNEL BELT GRAIN TERMINAL: HEADHOUSE GRAIN TERMINAL: TRIPPER TERMINAL GRAIN ELEVATOR GRAIN ELEVATOR: WHEAT MILL GRAIN PROCESS: CORN MILLING BALL MILL MOLTEN IRON TRANSFER SOAKING PITS STRIP MILLS PICKLING TANKS PLATING AUTO SHREDDER METAL SEPARATORS GRAVITY SEPARATORS DESULF STATION-STEEL ANNUAL PROCESS RATE (TONS/YR) ********* 17O194 (S) (S) 185557 184856 214469 22744O 414213 47828 1O19477 257875 85591 5294424 (S) 34580 (S) (S) 3771255 3B8O6 882O6 787992 46800 125256 (S) 353720 (S) B42676O 5745164 (S) 4597200 (S) (S) 873572 485815 POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/VR) ********************* O.43 - O.O4 - O.OO - 9.28 - 9.24 - 112.6O - 227.44 - 248.53 - 2.39 - 152.92 - 20.63 - 3.OO - 26.47 - 0.7O - 73.48 - 0.42 - 0.00 - O.OO - O.OO - 0.44 - 3.94 - 35. 1O - 93.94 - O.OO - S3.O6 - 56.86 - 421.34 - 1867.18 - 49.28 - 344.79 - 77.95 - 1249.92 - 3O57.5O - 291.49 - 0.43 O.04 0.00 185.56 55.46 373. 18 227.44 265O.96 98.76 152.92 1O3. 15 3.00 26.47 O.7O 73.48 O.42 0.00 O.OO O.OO 0.44 3.94 35.1O 93.94 O.OO 53.06 56.86 421.34 1867. 18 49.28 344.79 77.95 1249.92 3057. SO 291.49 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) ********* O.43 O.O4 O.OO 67.89 3O.O7 214.47 182.61 57B.65 71.74 ISO.63 61.89 3.00 26.38 O.7O 73.48 O.42 0.00 O.OO O.OO O.44 3.94 35. 1O 93.94 O.OO 53.06 56.86 421.34 1867.18 49.28 344.79 77.95 1249.92 3O57.SO 291.49 (S)- PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY ------- STATE OF ILLINOIS INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORV TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TVPE (CONTINUED) TOTALS FOR THE STATE OF ILLINOIS ********************************* BY COUNTY (CONTINUED) ********** COUNTY PROCESS DESCRIPTION **************************************** RECEIVING DRYING HANDLING CLEANING BULK LOADING TOTAL RAW MATERIAL UNLOADING TRANSFER & CONVEYING RAW GRINDING UNLOAD- OUTFALL TOSTORAGE LIME MANUF: TOTAL LIME MANUF: PRIMARY CRUSHING LIME MANUF: ROTARY KILN CONCRETE BATCH: TOTAL TRANSFER OF SAND CEMENT UNLOAD TO SILOS HOPPER LOAD OF AGGREGATE MIXER LOAD OF AGGREGATE CONCRETE BATCH:LOAD OF TRANSIT MIX TRUCK CONCRETE BATCH: LOAD OF DRY BATCH TRUCK ASPHALT CONCRETE: TOTAL ASPHALT CONCRETE: BATCHING PROCESS ASPHALT CONCRETE: AGGREGATE STORAGE BRICK MANUFACTURING: TOTAL STONE QUARRY: HANDLING STONE QUARRY: PRIMARY CRUSHING STONE QUARRY: SECONDARY CRUSH & SCREEN STONE QUARRY: STORAGE SECONDARY COPPER SMELTING: SECONDARY COPPER SMELTING: SECONDARY COPPER SMELTING' SECONDARY COPPER SMELTING: SECONDARY COPPER SMELTING: GRAIN PROCESS: GRAIN PROCESS: GRAIN PROCESS: GRAIN PROCESS: GRAIN PROCESS: CEMENT MANUF: CEMENT MANUF: CEMENT MANUF: CEMENT MANUF: CEMENT MANUF: CONCRETE BATCH: CONCRETE BATCH: CONCRETE BATCH: CONCRETE BATCH: REV. FUNACE EL. IND. FURN ROTARY FURN. CRUCIBLE FURN CASTING SECONDARY COPPER: HECLIAMEER ANNUAL PROCESS RATE (TONS/YR) ********* 5117913 2651339 20608068 4591737 1068913 (S) (S) (S) (S) (S) (S) (S) 4454143 7579722 (S) 17196973 2504378 1972448 167579O 19418 50619O8 3628160 7335271 1525582 8129673 23997383 14446918 3669333 (S) (S) 35041 3558 (S) (S) POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR) ««*»*»»**»*•»*•***»** 255. 9O 66.28 5152.02 1377.52 267.23 638.45 0.90 71.35 3.31 800. OO 5429.06 41.08 1781.66 1402.25 30.27 2O63.64 25. 04 39.45 16.76 0.39 1569. 19 526.08 1210.32 221.21 609.73 5999.35 10835.19 605.44 7.95 0.01 26.28 0.57 O.O1 963. 6O - - - - - - • - - - - - - - - - - - - - - - - - - - - - - - - - - - 255.90 66.28 5152.02 1377.52 267.23 1067.85 12.0O 142.71 3.31 1600. OO 5498.22 41.O8 1781.66 14O2.2S 3O.27 2063.64 25. 04 39.45 16.76 O.39 1569.19 526.08 1210.32 221.21 609.73 5999.35 10835.19 6O5 . 44 23.52 O.O2 128.78 1. 14 O.O3 963. 6O TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) •*****••* 250.94 66.28 5150.83 1377.52 267.23 819.25 6.45 1O7.O3 3.31 1200.00 5463.64 41 .08 1781.66 1402.25 30.27 2O63.64 25.04 39.45 16.76 O.39 1569.19 526.OB 121O.32 221.21 607.20 5999.35 10834.78 605.44 15.81 O.O2 77.62 O.87 O.O2 963.60 (S)» PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY ------- STATE OF ILLINOIS INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORV TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE (CONTINUED) TOTALS FOR THE STATE OF ILLINOIS *******»*»******4 BY COUNTY (CONTINUED) COUNTY *•*••••••• PROCESS DESCRIPTION *«***«******»»»»»»»< »***»»*»*••» SECONDARY COPPER MINING: HANDLING ASPHALT ROOFING: CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC GLASS MANUFAC: GLASS MANUFAC- GLASS MANUFAC: GLASS MANUFAC: WIRE CRUSHER TOTAL MIXER DRV MIXER WET DRYER HANDLING - STORAGE REACTORS MILLS CALCINERS FLAKERS SULFURIC ACID PELITE EPANDER CLOROX; CHLORINATION CLOROX; PACKING CLOROX; CONVEYORS OLEUM; SLFONATION PHOSPHORIC ACID PLANT SOAP MFG. MACHINES SOAP PAD; KETTLES DETERGENT MANUFAC. CYANAMID KILN NA-NH4 SALT PLANT ALUMINUM CHLORIDE PROD GLASS MELT FURNACE BATCH PLANT HANDLING COOLER HANDLING GYPSUM MANUFAC GYPSUM MANUFACTURING: MIXERS PAPER BOX MANUFAC: HOGGERS PAPER BOX MANUFAC: CUTTERS PAPER BOX MANUFAC: METAL CONVEYOR PAPER BOX MANUFAC: CORRUGATOR ANNUAL PROCESS RATE (TONS/YR) **••***•* (S) (S) 1349222 592604 148306 16O4736 41256878 6O5872 7O789 44899 36406 (S) (S) (S) (S) (S) 181242 (S) 37274 (S) (S) (S) (S) (S) 278781 (S) 458633 (S) B099O 52687 974204 1673679 (S) (S) POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR) ********************* 9.36 - 0.42 - 2O2.38 - 11.85 - 1.48 - 160.47 - 3O94.27 - O.OO - 5.66 - 5.07 - 2.91 - O.OO - 46.58 - 0.00 - 0.25 - 0.04 - 14. SO - O.OO - 13. O5 - 6.6O - 377.64 - 52.92 - 33.65 - O.OO - 9.76 - 50.11 - 36.69 - 0.04 - 12. 15 - 1.84 - 170.49 - 292.89 - 0.03 - 1.86 - 9.36 O.42 2O2 . 38 11.85 1.48 16O.47 3O94 . 27 O.OO 5.66 5.O7 2.91 O.OO 46.58 0.00 O.25 O.O4 14. SO O.OO 13. OS 6.60 377.64 52.92 33.65 0.00 9.76 SO. 11 36.69 O.O4 12. 15 1.84 17O.49 292.89 O.O3 1.86 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) ********* 9.36 O.42 2O2.38 11.85 1.48 16O.47 3O94.27 O.OO 5.66 5.07 2.91 O.OO 46.58 O.OO O.25 O.04 14. SO O.OO 13.OS 6.6O 377.64 52.92 33.65 O.OO 9.76 SO. 11 36.69 0.04 12.15 1 .84 17O.49 292.89 O.O3 1.86 (S)- PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY ------- STATE OF ILLINOIS INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BV PROCESS TVPE (CONTINUED) TOTALS FOR THE STATE OF ILLINOIS BV COUNTV (CONTINUED) ******************************************** COUNTY *••******* RUBBER MANUFAC: RUBBER MANUFAC: RUBBER MANUFAC: RUBBER MANUFAC: RUBBER MANUFAC: RUBBER MANUFAC: PROCESS DESCRIPTION ••••••••••••A*************************** PAPER BOX MANUFAC: GLUER RUBBER MANUFAC: TRIMMING MIXING TIRE BUFFERS HANDLING MILLS FARRAL & CALANDER GRINDING LEATHER MANUFACTURING: GRINDING LEATHER MANUFACTURING:BUFFING LEATHER MANUFACTURING:SHAVING LEATHER MANUFACTURING.DRY BOOTH LEATHER MANUFACTURING.WET BPOTH PAINT MANUFACTURING: SULFONATION PAINT MANUFACTURING: PAINT MANUFACTURING: PAINT MANUFACTURING: PAINT MANUFACTURING: PAINT MANUFACTURING: PAINT MANUFACTURING. PAINT MANUFACTURING: PARA CRESOL NEUT. PACKAGING RESIN PLANT BATCH MILL MIXERS PIGMENT DISPERSION PASTE MIXING CAN MANUFACTURING: SIDE SEAM; SOLDER BTH CAN MANUFACTURING: SIDE SEAM; WIPERS SIDE SEAM; NOZZLES : PVC HANDLING : MIXING : CRUSHER CAN MANUFACTURING: FLOOR TILE MANUFAC FLOOR TILE MANUFAC FLOOR TILE MANUFAC FLOOR TILE MANUFAC INK MANUFACTURING: TONER MANUFACTURING: TOTAL SPONGE (TAPE) MFC: PRESSES SPONGE (TAPE) MFG: SPONGE (TAPE) MFG: SPONGE (TAPE) MFG: ASBESTOS HANDLING TOTAL MILLS GRINDIING FINISHING ANNUAL PROCESS RATE (TONS/YR) ********* 23416 19645 47351 2O4S6 (S) 12820 (S) 18156 (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) 161048 6421 1 (S) 2755 29283 (S) (S) (S) (S) (S) (S) (S) (S) 37056 (S) (S) POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR) •***••**•****•*•***•* o.oo - 0.1O - 0.47 - 0. 10 - O.O4 - 0.32 - O.OO - 0.45 - O.O1 - 0. 11 - 0. 11 - 0. 11 - 0.05 - 0.46 - 149.84 - 3.74 - 3.26 - 143.38 - 161.05 - 64.21 - 226.95 - 0.01 - 0. 15 - 0.00 - 4.87 - 8.10 - 12.35 - 0. 15 - 21.40 - 0.00 - O.OO - 0.00 - O.OO - 0.00 - O.OO O.1O 0.47 O.1O O.04 O.32 0.00 O.45 O.O1 O.11 0.11 O. 11 0.05 O.46 149.84 3.74 3.26 143.38 161 .05 64.21 226.95 O.O1 O.15 0.00 4.87 8.10 12.35 0.15 21.4O O.OO O.OO O.OO 0.00 O.OO TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) ********* O.OO o. 10 O.47 O.1O O.O4 O.32 O.OO O.45 O.O1 O.11 0.11 0.11 O.05 O.46 149.84 3.74 3.26 143.38 161.05 64.21 226.95 O.O1 O.15 0.00 4.87 8.1O 12.35 0.15 21.4O O.OO O.OO O.OO O.OO 0.00 (S)- PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY ------- STATE OF ILLINOIS INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TVPE (CONTINUED) TOTALS FOR THE STATE OF ILLINOIS BY COUNTY (CONTINUED) ******************************************** POTENTIAL TYPICAL ANNUAL PROCESS PROCESS PROCESS FUGITIVE FUGITIVE RATE EMISSIONS EMISSIONS COUNTY PROCESS DESCRIPTION (TONS/YR) (TONS/YR) (TONS/YR) ***»»*•*** **************************************** ********* ********************* ********* GENERAL WOOD WORKING 422874 2B9.67 - 289.67 289.67 CARBON BLACK 23739 2.37 - 2.37 2.37 PAINT SPRAY BOOTHS 26422O 1.32 - 1.32 1.32 SEASONING STANDS (S) O.OO - O.OO O.OO WIRE STRIPPERS 1157 O.OO - O.OO O.OO CONTACT POT M 478747 117.29 - 117.29 117.29 QUENCH POT 439708 107.73 - 1O7.73 1O7.73 RECIRCULATING FURNACE 93510 246.4O - 246.4O 246.40 FERTILIZER DRYER (S) 14.36 - 14.36 14.36 ------- STATE OF ILLINOIS INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE TOTALS FOR THE STATE OF ILLINOIS SIC CODE **** 1420 1440 149O 1540 2030 2040 2050 2060 207O 2080 2090 2140 2320 2380 240O 2420 2430 2440 2490 2500 2510 2590 2640 2650 2740 2750 2810 2820 2830 2840 2850 2890 2910 2950 POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR) ********************* 9567.46 - 5563. 6O - 4. 13 - 3.7O - 137.83 - 8063. 10 - 161.61 - 116. BO - 0.04 - 288.11 - 198.57 - 5.43 - 8.O8 - 0.38 - 2O5.27 - 2.07 - 21.71 - 0.41 - 37.49 - 0.52 - 2.05 - 1.11 - 121.02 - 1O8.27 - 6.17 - 161.08 - 3164. 17 - 63.42 - 12.67 - 466.28 - 566. 6O - 236.73 - O.OO - 3397.43 - 9567.46 5563. 6O 4. 13 3.70 137.83 B427.10 161.61 116.80 0.04 288.11 198.57 5.43 8.08 O.38 2O5.27 2.O7 21.71 O.41 37.49- O.52 2.05 1.11 121.02 1O8.27 6. 17 161.08 3168.56 63.42 12.67 466.28 566.60 236.73 0.00 3397.43 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) ********* 9567.46 5563.60 4. 13 3.7O 137.83 8091.10 160.42 116.80 O.O4 288.11 198.57 5.43 8.OS 0.38 2O5.27 2.07 21.71 O.41 37.49 O.52 2.05 1.11 121.02 108.27 6. 17 161.08 3164.93 63.42 12.67 466.28 566.6O 236.73 O.OO 3397.43 ------- STATE OF ILLINOIS INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE (CONTINUED) TOTALS FOR THE STATE OF ILLINOIS (CONTINUED) ***+******•***+•***************** SIC CODE **** 2980 2990 3010 3030 304O 3060 307O 3110 3120 3210 3220 3240 3250 326O 3270 3280 3290 3310 3320 3330 3340 3350 336O 3390 34OO 341O 3420 3440 346O 3470 3490 3510 3520 3530 POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR) **»**•***•»***»»***** 1. 15 1.65 O.34 O.01 1.04 0.17 O.44 O.01 810. CO 94.55 0.03 3.6O 32.42 21.O8 4430. O1 1430.25 405.18 9890.76 586.44 6.50 1428.51 1.97 298. 18 540.46 1.3O 0.39 0.00 102 . 52 1.34 2O. 29 497.03 0.31 2.01 0.62 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1.15 1.65 O.34 O.O1 1.04 O.17 0.44 O.O1 BOSS. 00 94.55 O.O3 3.60 41. OS 21.08 4505.11 1430.25 4O5.18 22188.60 34BO.OB 31.87 2O33.26 1.97 529.59 587.38 1.30 O.39 0.00 119.53 1.34 7O.4O 5O4 . 94 O.31 2.01 1.27 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) ********* 1. 15 1 .65 O.34 O.O1 1 .04 0. 17 0.44 O.O1 909.00 94.55 O.O3 3.6O 36.73 21.OS 4467.56 1430.25 4O2.25 12939.87 1318.92 19.21 1595.32 1.97 398. 15 566.53 1.30 0.39 O.OO 111.74 1.34 28.93 5O1.03 0.31 2.01 0.94 ------- STATE OF ILLINOIS INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORV TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE (CONTINUED) TOTALS FOR THE STATE OF ILLINOIS (CONTINUED) *••••**•*•••*•****••*****•******* SIC CODE **** 3550 3560 3570 3590 36OO 3620 3630 3640 3660 3690 37OO 3710 3720 3740 3770 3790 3810 3840 3860 39OO 3940 3990 4220 4460 4740 478O 4910 4950 5030 504O 5O8O 5O90 5130 5160 POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/VR) 0.03 - 0.5B - 2O. 80 - 37.39 - 1.54 - O.O6 - 4.25 - O.23 - 5.91 - 0.44 - O.O8 - 43.56 - 934.99 - 2.25 - 134. 1O - O.O1 - O. 1O - 32.64 - O.OO - 2.3O - 3.85 - 70. 18 - 5886.93 - 1687.55 - O.OO - 113. SO - 1656.92 - 14.36 - 5421.81 • 2.6O - O.O5 - 32.34 - O.OO - 3.51 - 0.03 0.82 20. 8O 37.39 1.54 0.06 4.25 0.23 13.84 0.44 0.08 473.26 1734.99 4.51 134. 1O 0.01 0.1O 32.64 O.OO 2.3O 3.85 688.52 5886.93 2116.96 0.00 343.34 7OO2.87 14.36 5489.70 2.60 0.05 32.34 0.00 3.51 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) ********* O.03 0.70 2O. BO 37.39 1.54 O.O6 4.25 O.23 9.01 O.44 0.08 137.O2 1334.99 3.38 134. 1O O.01 O.10 32.64 O.OO 2.30 3.85 133.99 5881.97 1868.35 O.OO 131.00 2O35.99 14.36 5455.76 2.60 O.O5 32.34 0.00 3.61 ------- STATE OF ILLINOIS INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE (CONTINUED) TOTALS FOR THE STATE OF ILLINOIS (CONTINUED) ********************************* SIC CODE **** 5420 5990 7390 POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR) **««*»»»»»*»«»•*»***• 144.14 - 1235.52 O.01 - 0.01 0.37 - 0.37 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) ********* 504.50 0.01 0.37 ------- STATE OF ILLINOIS INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE (CONTINUED) TOTALS FOR THE STATE OF ILLINOIS BY COUNTY »*•*•** COUNTY •••••*•••• COOK SIC CODE • ••* 1420 1440 1490 1540 2O3O 2O4O 2O5O 2060 2O7O 2O8O 209O 2140 232O 2380 2400 242O 243O 2440 249O 2500 2510 259O 264O 265O 2740 2750 281O 282O 283O 284O 285O 2890 2910 2950 29BO 2990 POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR) •*•••••*•*••••*•*••*• 9567.46 - 5663.60 - 4.13 - 3.70 - 137.83 - BO63.10 - 161.61 - 116.80 - O.04 - 288.11 - 198.57 - 5.43 - B.08 - 0.38 - 205.27 - 2.O7 - 21.71 - 0.41 - 37.49 - O.52 - 2.05 - 1.11 - 121.O2 - 108.27 - 6.17 - 161.08 - 3164.17 - 63.42 - 12.67 - 466.28 - 566.60 - 236.73 - 0.00 - 3397.43 - 1.15 - 1.66 - 9567.46 6663 . 60 4. 13 3.70 137.83 8427. 10 161.61 116.80 0.04 288.11 198.57 5.43 8.08 0.38 205.27 2.07 21.71 O.41 37.49 0.52 2.05 1.11 121 .02 108.27 6.17 161.08 3168.56 63.42 12.67 466.28 566 . 60 236.73 O.OO 3397.43 1. 15 1.65 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) •*•*•*•*• 9567.46 6563.60 4.13 3.70 137.83 8O91.1O 16O.42 116.80 O.O4 288. 11 198.57 5.43 8.OB O.38 205.27 2.O7 21.71 O.41 37.49 O.52 2.OS 1.11 121.O2 108.27 6. 17 161.OB 3164.93 63.42 12.67 466.28 566.60 236.73 O.OO 3397.43 1.15 1.65 ------- 3010 3030 3040 3060 3070 3110 3120 3210 3220 0.34 0.01 1.04 0.17 0.44 0.01 810.00 94.55 0.03 0.34 0.01 1.04 0.17 0.44 0.01 8055.00 94.55 0.03 0.34 0.01 1.04 0.17 0.44 0.01 909.00 94.55 0.03 ------- STATE OF ILLINOIS INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE (CONTINUED) TOTALS FOR THE STATE OF ILLINOIS BY COUNTY (CONTINUED) ******************************************** 'COUNTY »***•***•• SIC CODE * * * * 3240 3250 326O 327O 328O 329O 331O 3320 333O 334O 335O 3360 339O 34OO 34 1O 34 2O 3440 3460 3470 349O 351O 352O 3530 3550 3560 357O 359O 36OO 362O 3630 364O 366O 369O 370O POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR) 3.60 - 32.42 - 21.08 - 4430.01 - 1430.25 - 4O5.18 - 9890.76 - 586.44 - 6.50 - 1428.51 - 1.97 - 298.18 - 540.46 - 1.30 - O.39 - 0.00 - 1O2.52 - 1.34 - 20.29 - 497.03 - 0.31 - 2.01 - 0.62 - 0.03 - 0.58 - 20.80 - 37.39 - 1.54 - 0.06 - 4.25 - 0.23 - 5.91 - 0.44 - 0.08 - 3.6O 41.05 21.08 45O5. 11 1430.25 405. 18 22188.6O 3480. OS 31.87 2033.26 1.97 529.59 587.38 1.30 0.39 0.00 119.53 1.34 70.40 504 . 94 0.31 2.01 1.27 O.O3 0.82 20.80 37.39 1.54 0.06 4.25 0.23 13.84 0.44 o.oa TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) ********* 3.60 36.73 21.OS 4467.56 1430.25 4O2.25 12939.87 1318.92 19.21 1595.32 1.97 398.15 566.53 1.3O O.39 O.OO 111.74 1.34 28.93 5O1.O3 0.31 2.01 O.94 O.03 0.7O 20. BO 37.39 1.54 0.06 4.25 O.23 9.01 0.44 0.08 ------- STATE OF ILLINOIS INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE (CONTINUED) TOTALS FOR THE STATE OF ILLINOIS BY COUNTY (CONTINUED) ********•***••*****•**•*••********•*•******* COUNTY ********** SIC CODE **** 3710 3720 3740 3770 3790 3810 3840 3860 3900 3940 3990 4220 4460 4740 4780 4910 4950 5030 5040 5080 5O90 5130 5160 5420 5990 7390 POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR) •***»»**»»***•****»»* 43.56 - 934.99 - 2.25 - 134. 1O - O.O1 - 0.10 - 32.64 - 0.00 - 2.30 - 3.85 - 70. 18 - 5886.93 - 1687.55 - O.OO - 113.30 - 1656.92 - 14.36 - 5421.81 - 2.60 - 0.05 - 32.34 - 0.00 - 3.51 - 144. 14 - 0.01 - 0.37 - 473.26 1734.99 4.51 134. 1O O.O1 0. 10 32.64 0.00 2.30 3. 85 688.52 5886.93 2116.96 O.OO 343.34 7OO2.87 14.36 5489.70 2.6O O.05 32.34 0.00 3.51 1235.52 0.01 0.37 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) *•******» 137.O2 1334.99 3.38 134.1O O.O1 O.1O 32.64 0.00 2.30 3.85 133.99 5881.97 1868.35 O.OO 131.CO 2O35.99 14.36 5455.76 2.6O O.O5 32.34 O.OO 3.51 5O4.SO O.O1 0.37 ------- APPENDIX C SUMMARY OF INDIANA STATE PROCESS FUGITIVE EMISSION INVENTORY ------- STATE OF INDIANA INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS FOR ALL FACILITIES TOTALS FOR THE STATE OF INDIANA »*»***»****«••«»*****•*•*•»•»*»*» POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 14571.3O - 54355.23 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 18448.47 TOTALS FOR THE STATE OF INDIANA BY COUNTY ******************************************** COUNTY OF MARION POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/VR): 5042.28 - 14O34.34 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 5290.82 COUNTY OF PORTER POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 5269.24 - 34296.89 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/VR): 8823.44 COUNTY OF VIGO POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 4259.78 - 6024.OO TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 4334.21 ------- STATE OF INDIANA INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE TOTALS FOR THE STATE OF INDIANA ••****»»»••••••••**»*»*•****»**»* PROCESS DESCRIPTION we************************************* COAL STORAGE: LOADING ONTO PILE COAL STORAGE (TOTAL) COKE MANUF: COAL STORAGE COKE MANUF: COAL CHARGING COKE MANUF: COKING (DOOR LEAKING) COKE MANUF: COKE QUENCHING COKE MANUF: COKE HANDLING COKE MANUF: COKE PUSHING IRON PROD: SINTER OPERATION IRON PROD: CASTING HOUSE STEEL PRODUCTION: BASIC OXYGEN FURNACE STEEL PRODUCTION: SCARFING SEC ALUMINUM PROD: REVERBERATORY FURNACE SEC ALUMINUM PROD: CHIP DRYER (ROTARY) SEC ALUMINUM PROD:CHLORINATION - FLUXING SEC LEAD SMELTING: REVERBERATORY FURNACE SEC LEAD SMELTING: BLAST/CUPOLA FURNACE POT (KETTLE) FURNACE CUPOLA FURNACE SEC LEAD SMELTING: IRON/STEEL FOUNDRY: IRON/STEEL FOUNDRY: IRON/STEEL FOUNDRY: IRON/STEEL FOUNDRY: IRON/STEEL FOUNDRY: ELECTRIC ARC FURNACE INDUCTION FURNACE CASTING SHAKEOUT SAND HANDLING IRON/STEEL FOUNDRY:FOUNDRY CAST CLEANING IRON/STEEL FOUNDRY: MOLD MAKING FOUNDRY: SHOT BLAST GRINDER / FINISHING STEEL FOUNDRY: CORE MAKING IRON/STEEL FOUNDRY: MOLTEN IRON TRANSFER GRAIN ELEVATOR: GRAIN HANDLING (TOTAL) GRAIN DRYING GRAIN TERMINAL: RECEIVING GRAIN TERMINAL: LOADING TERMINAL GRAIN ELEVATOR GRAIN ELEVATOR: WHEAT MILL ANNUAL PROCESS RATE (TONS/YR) ********* 2325242 3O73130 (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) 299956 326611 239440 (S) 2173120 (S) (S) 81094 (S) (S) (S) (S) (S) POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR) 81.38 - 445.60 - 307. 17 - 119O.48 - 56O.22 - 28O. 11 - 1O. 16 - 490.20 - 1248.27 - 826.25 - 344.48 - 13.55 - 14.30 - 4.83 - 3110.00 - 62.99 - 192.45 - O.B3 - 1.41 - 4.69 - 11O.8O - 179.97 - 48.99 - 19.16 - 49. B7 - 1O. 87 - 3.22 - 2.69 - 332.49 - 3.72 - 21.46 - 172. 15 - 643. 16 - 741.72 - 465. OS 1843.88 1271.03 14O05.63 126O.51 84O3.38 57.44 14O0.56 3636.68 8117.94 2952.71 13.55 14.30 4.83 3110.00 353. 18 192.45 O.83 28.20 15.54 110.80 1919.72 48.99 95.78 49.87 10. 87 3.22 2.69 332.49 3.72 21.46 172.15 643. 16 741.72 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) 81.38 553.16 376.24 953.25 70O.28 28O.11 35.35 518.35 3636.68 826.25 12O5.69 13.55 14.30 2.29 311O.00 208.OS 192.45 O.83 14.80 B.93 110.80 479.93 48.99 57.47 49.87 1O.87 3.22 2.69 332.49 3 21 172 72 46 15 643.16 741.72 (S)- PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY ------- STATE OF INDIANA INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE (CONTINUED) TOTALS FOR THE STATE OF INDIANA (CONTINUED) »*••»»**»*»«•»•»»**»•»»«•*»*»«*** PROCESS DESCRIPTION «**••***»*•*•*»**•******•*•**•* GRAIN PROCESS: GRAIN PROCESS: GRAIN PROCESS: GRAIN PROCESS: GRAIN PROCESS: CONCRETE BATCH: RECEIVING DRYING HANDLING CLEANING BULK LOADING CEMENT UNLOAD TO SILOS ASPHALT CONCRETE: TOTAL ASPHALT CONCRETE: BATCHING PROCESS ASPHALT CONCRETE: AGGREGATE STORAGE BRICK MANUFACTURING: TOTAL STONE QUARRY: HANDLING STONE QUARRY: PRIMARY CRUSHING STONE QUARRY: SECONDARY CRUSH & SCREEN STONE QUARRY: STORAGE SECONDARY COPPER SMELTING: EL. IND. FURN CHEMICAL MANUFAC: GENERAL VENTING CHEMICAL MANUFAC: AMMONIUM NITRATE NEUT. CHEMICAL MANUFAC: AN PRILL COOLER GLASS MANUFAC: GLASS MELT FURNACE GLASS MANUFAC: HAMMER MILL GLASS MANUFAC: HANDLING & STORAGE RUBBER MANUFAC: MIXING RUBBER MANUFAC: MILLS RUBBER MANUFAC: GRINDING GENERAL WOOD WORKING CARBON BLACK PAINT SPRAY BOOTHS ANNUAL PROCESS RATE (TONS/YR) ********* 782726 1609535 4839723 327O44 769455 (S) 1697975 (S) (S) (S) 1O82OOO (S) 627000 1053000 (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR) ********************* 39.14 - 40.24 - 1209.93 - 98.11 - 192.36 - 1.2O - 526.37 - 21.75 - 16.50 - 0.61 - 81. 15 - 62.50 - 47O.25 - 173.74 - 5. 15 - O.OO - O.OO - 0.00 - 6.78 - 72.28 - 14.53 - O.OO - O.42 - O.31 - O. 13 - 8. 19 - 0.01 - 39.14 40.24 12O9.93 98.11 192.36 1.20 526.37 21.75 16. SO O.61 81. 15 62.50 47O.25 173.74 14.41 O.OO O.OO 0.00 6.78 72.28 14.53 O.OO O.42 O.31 O. 13 8. 19 O.O1 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) ********* 39.14 40.24 12O9.93 98. 11 192.36 1.2O 526.37 21.75 16.5O 0.61 81.15 62.5O 47O.25 173.74 1 .44 O.OO O.OO 0.00 6.78 72.28 14.53 O.OO O.42 O.31 O. 13 8. 19 0.01 ------- STATE OF INDIANA INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE (CONTINUED) TOTALS FOR THE STATE OF INDIANA BY COUNTY ******************************************** COUNTY *•**•**••* MARION PROCESS DESCRIPTION **************************************** COAL STORAGE: LOADING ONTO PILE COAL STORAGE (TOTAL) COKE MANUF: COAL STORAGE COAL CHARGING COKING (DOOR LEAKING) COKE QUENCHING COKE HANDLING COKE PUSHING REVERBERATORY FURNACE CHIP DRYER (ROTARY) REVERBERATORY FURNACE BLAST/CUPOLA FURNACE POT (KETTLE) FURNACE CUPOLA FURNACE ELECTRIC ARC FURNACE INDUCTION FURNACE CASTING SHAKEOUT SAND HANDLING IRON/STEEL FOUNDRY:FOUNDRY CAST CLEANING IRON/STEEL FOUNDRY: MOLD MAKING FOUNDRY: SHOT BLAST GRINDER / FINISHING STEEL FOUNDRY: CORE MAKING IRON/STEEL FOUNDRY: MOLTEN IRON TRANSFER GRAIN DRYING RECEIVING LOADING COKE MANUF: COKE MANUF: COKE MANUF: COKE MANUF: COKE MANUF: SEC ALUMINUM PROD: SEC ALUMINUM PROD: SEC LEAD SMELTING: SEC LEAD SMELTING: SEC LEAD SMELTING: IRON/STEEL FOUNDRY: IRON/STEEL FOUNDRY: IRON/STEEL FOUNDRY: IRON/STEEL FOUNDRY: IRON/STEEL FOUNDRY: GRAIN TERMINAL GRAIN TERMINAL TERMINAL GRAIN ELEVATOR GRAIN ELEVATOR: WHEAT MILL GRAIN PROCESS: GRAIN PROCESS: GRAIN PROCESS: GRAIN PROCESS: GRAIN PROCESS: CONCRETE BATCH: RECEIVING DRYING HANDLING CLEANING BULK LOADING CEMENT UNLOAD TO SILOS ANNUAL PROCESS RATE (TONS/YR) •*****•*• 2325242 742371 (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) 299956 325005 239440 (S) 217312O (S) (S) (S) (S) (S) (S) (S) (S) 1585185 467617O (S) (S) (S) POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR) ********************* 81 .38 - 107.64 - 27.25 - 316.30 - 148.85 - 74.42 - 8.71 - 13O.24 - O.61 - 3.39 - 62.99 - 192.45 - O.83 - 1.41 - 4.69 - 108.30 - 179.97 - 48.75 - 19. 16 - 49.87 - 1O. 87 - 3.22 - 2.69 - 3.72 - 21.46 - 172.15 - 178.94 - 741.72 - 26.81 - 39.63 - 1169.O4 - 72.78 - 13O.72 - 1.20 - 465. OS 445.42 112.74 3721.21 334.91 2232.73 49.22 372. 12 O.61 3.39 353. 18 192.45 0.83 28. 2O 15.54 108. 3O 1919.72 48.75 95.78 49.87 10. 87 3.22 2.69 3.72 21.46 172. 15 178.94 741.72 26.81 39.63 1169.04 72.78 130.72 1.2O TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) ********* 81.38 133.63 28.75 79.08 186.O6 74.42 3O.29 34.98 O.61 0.85 2O8.08 192.45 0.83 14.8O 8.93 1O8.3O 479.93 48.75 57.47 49.87 10.87 3.22 2.69 3.72 21.46 172. 15 178.94 741.72 26.81 39.63 1169.04 72.78 130.72 1.2O (S) = PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY ------- STATE OF INDIANA INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BV PROCESS TVPE (CONTINUED) TOTALS FOR THE STATE OF INDIANA BV COUNTV (CONTINUED) ••••••«•••••••••••••••••••••••••*•*•••***••• COUNTV PORTER VIGO PROCESS DESCRIPTION •••••••*••**••••••*••••••••••••••••*•••• ASPHALT CONCRETE: TOTAL ASPHALT CONCRETE: BATCHING PROCESS ASPHALT CONCRETE: AGGREGATE STORAGE BRICK MANUFACTURING: TOTAL STONE QUARRY: HANDLING STONE QUARRY: PRIMARY CRUSHING STONE QUARRY: SECONDARY CRUSH ft SCREEN STONE QUARRY: STORAGE SECONDARY COPPER SMELTING: EL. IND. FURN GLASS MANUFAC: GLASS MELT FURNACE GLASS MANUFAC: HANDLING ft STORAGE RUBBER MANUFAC: MILLS RUBBER MANUFAC: GRINDING GENERAL WOOD WORKING CARBON BLACK PAINT SPRAY BOOTHS COAL STORAGE (TOTAL) COKE MANUF: COAL STORAGE COKE MANUF: COAL CHARGING COKE MANUF: COKING (DOOR LEAKING) COKE MANUF: COKE QUENCHING COKE MANUF: COKE PUSHING IRON PROD: SINTER OPERATION IRON PROD: CASTING HOUSE STEEL PRODUCTION: BASIC OXYGEN FURNACE STEEL PRODUCTION: SCARFING SEC ALUMINUM PROD: CHIP DRYER (ROTARY) IRON/STEEL FOUNDRY: INDUCTION FURNACE IRON/STEEL FOUNDRY: SAND HANDLING GRAIN ELEVATOR: GRAIN HANDLING (TOTAL) TERMINAL GRAIN ELEVATOR ASPHALT CONCRETE: TOTAL CHEMICAL MANUFAC: GENERAL VENTING COAL STORAGE (TOTAL) COKE MANUF: COAL CHARGING COKE MANUF: COKING (DOOR LEAKING) COKE MANUF: COKE QUENCHING ANNUAL PROCESS RATE (TONS/YR) •»»»*•*•» 9B0950 (S) (S) (S) (S) (S) 369000 (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) 81094 (S) 470077 (S) 1626239 (S) (S) (S) POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/VR) it****************** 304. O9 - 21.75 - 16. 6O - O.61 - 61. 8O - 62. SO - 276.75 - 131. 17 - 5.15 - 3.41 - 7.30 - 0.42 - 0.31 - O. 13 - 8.19 - 0.01 - 102. 16 - 279.92 - 820.46 - 386.10 - 193. OS - 337.83 - 1248.27 - 826.25 - 344.48 - 13.55 - 1.44 - 2.50 - 0.24 - 332.49 - 234.79 - 145.72 - 0.00 - 235. 8O - 53.72 - 25.28 - 12.64 - 304. O9 21.75 16.50 O.61 61. SO 62.50 276.75 131. 17 14.41 3.41 7.30 O.42 O.31 O. 13 8.19 0.01 422.71 1158.29 9652.42 868.72 5791.45 965.24 3636.68 8117.94 2952.71 13.65 1.44 2.50 0.24 332.49 234.79 145.72 0.00 975.74 632. CO 56.88 379.20 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) **••••••• 304.09 21.75 16. SO 0.61 61. SO 62. SO 276.75 131.17 1.44 3.41 7.3O 0.42 O.31 O. 13 8. 19 0.01 126.81 347.49 B2O.46 482.62 193.O5 453.66 3636.68 826.25 1205.69 13.55 1.44 2. SO 0.24 332.49 234.79 145.72 O.OO 292.72 53.72 31.6O 12.64 ------- Coke Manuf: Coke Manuf: Coke Handling Coke Pushing SEC ALUMINUM PROD: REVERBERATORV FURNACE SEC ALUMINUM PROD:CHLORINATION - FLUXING TERMINAL GRAIN ELEVATOR GRAIN PROCESS: RECEIVING GRAIN PROCESS: DRYING GRAIN PROCESS: HANDLING GRAIN PRO.CESS: CLEANING GRAIN PROCESS: BULK LOADING ASPHALT CONCRETE: TOTAL STONE QUARRY: HANDLING STONE QUARRY: SECONDARY CRUSH ft SCREEN STONE QUARRY: STORAGE CHEMICAL MANUFAC: AMMONIUM NITRATE NEUT. CHEMICAL MANUFAC: AN PRILL COOLER GLASS MANUFAC: GLASS MELT FURNACE GLASS MANUFAC: HAMMER MILL GLASS MANUFAC: HANDLING & STORAGE RUBBER MANUFAC: MIXING (s) (s) (S) (S) (S) (S) (S) (5) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) 1.45 - 22.12 - 13.68 - 3110.00 - 229.42 - 12.33 - 0.61 - 40.89 - 25.33 - 61.65 - 76.55 - 19.39 - 193.50 - 42.57 - O.OO - o.oo - 3.37 - 72.28 - 7.23 - O.OO - 8.22 63.20 13.68 311O.OO 229.42 12.33 0.61 4O.89 25.33 61.65 76.55 19.35 193. SO 42.57 O.OO O.OO 3.37 72.28 7.23 O.OO 5.06 29.70 13.68 3110.OO 229.42 12.33 O.61 4O.89 25.33 61.65 76.55 19.35 193.SO 42.57 0.00 O.OO 3.37 72.28 7.23 O.OO ------- STATE OF INDIANA INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE TOTALS FOR THE STATE OF INDIANA SIC CODE **** 130 144O 204O 207O 263O 2950 3O10 303O 315O 326O 3310 3320 3340 3360 349O 353O 3560 3590 3660 367O 3710 374O 3990 4910 5150 8220 9100 POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR) ********************* 124.85 - 787.64 - 2053.75 - 229.42 - 9.36 - 564.62 - 0.42 - 0.31 - 286.61 - 0.61 - 53O8.96 - 3389.87 - 85.08 - 192.84 - 2.74 - 1.46 - 56.25 - 0.61 - 1.31 - 8.19 - 246. 5O - O.32 - 1.04 - 456.91 - 757.68 - 3.22 - 0.73 - 124.85 787.64 2O94. 17 229.42 38.75 564.62 0.42 0.31 286.61 0.61 413O8.06 4477.43 387.58 192.84 2.74 6.05 56.25 0.61 5.40 8.19 1015.46 1.32 4.29 1987.61 757.68 13. 3O 3.00 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) ********* 124.85 787.64 2O56.86 229.42 11.62 564.62 O.42 O.31 286.61 O.61 8587.86 3602.69 224.16 192.84 2.74 1.81 56.25 O.61 1.62 8.19 390.10 O.40 1.29 552.36 757.68 3.99 0.90 ------- STATE OF INDIANA INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE (CONTINUED) TOTALS FOR THE STATE OF INDIANA BY COUNTY ••••••••••••••••••••••»•••»*•*••*••••••••••• COUNTY *••**••»•* MARION PORTER VIGO SIC CODE • ••* 1440 2O4O 295O 3O1O 3030 3 ISO 326O 331O 3320 3340 336O 356O 369O 3660 367O 3710 374O 399O 4910 5150 9100 130 2O40 2950 3310 3340 3490 4910 5150 1440 204O 2070 2630 2950 3310 POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR) •*••*»••»***»••»***** 632.22 - 1851.45 - 342.34 - 0.42 - 0.31 - 286.61 - O.61 - 725.51 - 183.30 - 83.64 - 192.84 - 56.25 - O.61 • 1.31 - 8.19 - 246.50 - O.32 - 1.04 - 151.32 - 376.74 - 0.73 - 124.85 - 61.50 - 145.72 - 4449.90 - 1.44 - 2.74 - 102.16 - 38O.93 - 255.42 - 14O.8O - 229.42 - 9.36 - 76.55 - 133.54 • 532.22 1891.87 342.34 0.42 0.31 286.61 0.61 6935.73 1270.86 386. 14 192.84 56.25 0.61 5.4O 8.19 1015.46 1.32 4.29 723. 10 376.74 3. CO 124.85 61.50 145.72 33156.99 1.44 2.74 422.71 380.93 255.42 140. 8O 229.42 38.75 76.56 1215.34 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/VR) •*•*••••• 532.22 1854.56 342.34 0.42 0.31 286.61 0.61 452.95 396.12 222.72 192.B4 66.25 O.61 1.62 8.19 390.1O 0.4O 1.29 173.O1 376.74 O.90 124.85 61.50 146.72 7979.44 1.44 2.74 126.81 380.93 255.42 14O.8O 229.42 11.62 76.55 155.47 ------- 3320 3530 4910 8220 3Z06.56 - 3206.56 1.46 - 6.05 203.43 - 841.80 3.22 - 13.30 3206.56 1.81 252.54 3.99 ------- APPENDIX D SUMMARY OF MICHIGAN STATE PROCESS FUGITIVE EMISSION INVENTORY ------- STATE OF MICHIGAN INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS FOR ALL FACILITIES TOTALS FOR THE STATE OF MICHIGAN •A******************************* POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 22O49.29 - 56040.92 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 29638.24 TOTALS FOR THE STATE OF MICHIGAN BY COUNTY COUNTY OF WAYNE POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 22049.29 - 56O40.92 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 29638.24 ------- STATE OF MICHIGAN INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE TOTALS FOR THE STATE OF MICHIGAN •••••A*************************** PROCESS DESCRIPTION **************•*******•*•*•*****•*•*•••* COAL STORAGE: LOADING ONTO PILE COAL STORAGE (TOTAL) COKE MANUF: COAL STORAGE COAL CHARGING COKING (DOOR LEAKING) COKE QUENCHING COKE HANDLING COKE PUSHING IRON ORE HANDLING & TRANSFER BLAST FURNACE DUST HANDLING SINTER OPERATION IRON PROD: SLAG HANDLING STEEL PRODUCTION: BASIC OXYGEN FURNACE ELECTRIC ARC FURNACE SCARFING SWEATING FURNACE CRUCIBLE FURNACE INDUCTION FURNACE CHIP DRYER (ROTARY) SEC ALUMINUM PROD:CHLORINATION - FLUXING SEC LEAD SMELTING: POT (KETTLE) FURNACE SEC ZINC SMELT: KETTLE SWEAT FURNACE SEC ZINC SMELT: ROTARY SWEAT FURNACE SEC ZINC SMELT: CRUCIBLE FURNACE SEC ZINC SMELT: KETTLE MELTING FURNACE IRON/STEEL FOUNDRY: CUPOLA FURNACE COKE MANUF: COKE MANUF: COKE MANUF: COKE MANUF: COKE MANUF: IRON PROD: IRON PROD: IRON PROD: STEEL PRODUCTION: STEEL PRODUCTION: SEC ALUMINUM PROD: SEC ALUMINUM PROD: SEC ALUMINUM PROD: SEC ALUMINUM PROD: IRON/STEEL FOUNDRY: IRON/STEEL FOUNDRY: IRON/STEEL FOUNDRY: IRON/STEEL FOUNDRY: IRON/STEEL FOUNDRY: IRON/STEEL FOUNDRY: CRUCIBLE FURA CE ELECTRIC ARC FURNACE INDUCTION FURNACE CASTING SHAKEOUT POURING AND COOLING SAND HANDLING IRON/STEEL FOUNDRY:FOUNDRY CAST CLEANING IRON/STEEL FOUNDRY: MOLD MAKING ANNUAL PROCESS RATE (TONS/YR) ********* (S) 2452843 (S) (S) (S) 3251444 (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) 41430 (S) (S) (S) (S) 96203 10424 16809 1923040 2614O19 2O7681 1995784 POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR) 51.71 - 355.66 - 8.85 - 688.92 - 324. 2O - 325.14 - 18.64 - 283.67 - 2778. CO - 895.04 - 533.40 - 589.99 - 463.64 - 266.23 - 1O.47 - 0.22 - O.38 - 0.01 - 9. CO - O.O2 - O.11 - 0.42 - 11.60 - O.OO - O.O1 - 16.12 - O.OO - 5O.51 - 10.42 - 1O. O9 - 96.15 - 392.10 - 16.61 - 69.85 - 295 . SO 1471 .71 36. 6O 81O4.91 729.44 9754.33 1O5.36 810.49 2778. CO 895. O4 1554. CO 613.35 3974.05 4437.20 10.47 O.22 O.38 0.01 9. CO O.O2 O.11 O.42 26.10 O.OO O.O1 322.30 O.O1 167.39 10. 42 1O7.58 397 I.OB 392. 10 83. 07 69.85 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) 51.71 434.23 2.75 593.29 349.OO 3O2 . 64 55.84 328.06 2778. CO 895.04 1554. OO 30O.84 1622.74 2144.65 1O.47 0.22 0.38 O.01 9.00 O.O2 0.11 O.42 18.85 O.OO O.O1 169.21 O.O1 92.20 10. 42 26.89 2884.56 392. 10 49.84 19.45 (S)» PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY ------- STATE OF MICHIGAN INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE (CONTINUED) TOTALS FOR THE STATE OF MICHIGAN **»***»*< (CONTINUED) PROCESS DESCRIPTION **************************************** FOUNDRY: SHOT BLAST GRINDER / FINISHING IRON/STEEL FOUNDRY: SOAKING PITS IRON/STEEL FOUNDRY: STRIP MILLS IRON/STEEL FOUNDRY: PICKLING TANKS GRAIN ELEVATOR: WHEAT MILL GRAIN PROCESS: CORN MILLING RECEIVING DRYING HANDLING CLEANING CRUSHING TRANSFER & CONVEYING RAW GRINDING CEMENT MANUF: UNLOAD- OUTFALL TOSTORAGE CEMENT MANUFACTURE: KILN LIME MANUF: TOTAL LIME MANUF- ROTARY KILN CONCRETE BATCH: TOTAL CEMENT UNLOAD TO SILOS HOPPER LOAD OF AGGREGATE MIXER LOAD OF AGGREGATE LOAD OF DRY BATCH TRUCK GRAIN PROCESS GRAIN PROCESS GRAIN PROCESS GRAIN PROCESS CEMENT MANUF: CEMENT MANUF: CEMENT MANUF: CONCRETE BATCH CONCRETE BATCH CONCRETE BATCH CONCRETE BATCH ASPHALT CONCRETE. TOTAL STONE QUARRY: HANDLING STONE QUARRY STONE QUARRY STONE QUARRY PRIMARY CRUSHING SECONDARY CRUSH & SCREEN STORAGE ROCK QUARRY: DRYER SECONDARY COPPER SMELTING: REV. FUNACE TOTAL MIXER DRY MIXER WET DRYER ASPHALT ROOFING: CHEMICAL MANUFAC: CHEMICAL MANUFAC: CHEMICAL MANUFAC: CHEMICAL MANUFAC: HANDLING - STORAGE ANNUAL PROCESS RATE (TONS/YR) ********* 1344463 (S) (S) (S) (S) (S) (S) (S) 395968 (S) (S) 3O88OOO (S) (S) (S) (S) 2O91991 1709332 733981 (S) (S) (S) 915437 6624480 3551775 6281318 3630306 (S) (S) (S) 18684 (S) 1B687 26357 POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YH) ********************* 6.72 - 0.00 - O.OO - 0.00 - 476.93 - O.43 - 3.38 - 1.15 - 98.99 - 44. 11 - 13O.OO - 308. 8O - 12. SO - 1150.00 - 225O.OO - 434.63 - 836. SO - 316.23 - 88. O8 - 1 .44 - 3.42 - O.13 - 283.79 - 496.84 - 887.94 - 471O.99 - 599.OO - 482.95 - 4.56 - 29.25 - O.37 - O.O3 - 1.87 - 1.98 - 6.72 O.OO O.OO 0.00 476.93 O.43 3.38 1. 15 98.99 44. 11 195. OO 617.60 12. SO 2300.00 225O.OO 44O. 17 836.80 316.23 88. 08 1.44 3.42 0. 13 283.79 496.84 887.94 471O.99 599.OO 482.95 13. SO 29.25 O.37 O.O3 1.87 1.98 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) ********* 6.71 O.OO O.OO 0.00 476.93 O.43 3.38 1. 15 98.99 44. 11 162.50 463.2O 12.50 1725.OO 2250.OO 437.40 836.SO 316.23 88.08 1.44 3.42 O. 13 283.79 496.84 887.94 471O.99 599.OO 482.95 9.O8 29.25 O.37 O.O3 1.87 1.98 (S) = PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY ------- STATE OF MICHIGAN INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BV PROCESS TYPE (CONTINUED) TOTALS FOR THE STATE OF MICHIGAN (CONTINUED) »•••*•••»•••*•*•*•***•*****•***** PROCESS DESCRIPTION CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC GLASS MANUFAC: GLASS MANUFAC: GLASS MANUFAC: GLASS MANUFAC: GYPSUM MANUFAC GYPSUM MANUFAC GYPSUM MANUFAC GYPSUM MANUFAC GYPSUM MANUFAC GYPSUM MANUFAC GENERAL WOOD WORKING PAINT SPRAY BOOTHS BREWERY: BREWING KETTLES REACTORS MILLS CALCINERS ABSORBERS FLAKERS GENERAL VENTING VERMICULITE EXPANDER MONOKOTE EXPANDER GLASS MELT FURNACE ANNEALING FURNACE HAMMER MILL HANDLING & STORAGE HANDLING DRYER KETTLES MILLS SAWS PERLITE VENT FURNACE ANNUAL PROCESS RATE (TONS/YR) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) 422561 (S) (S) (S) (S) (S) (S) 2897196 (S) POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR) O.OO - O.OO 0.54 - O.OO - O.OO - O. 19 - O.OO - O.75 - O.46 - 4.38 - 1.77 - O.14 - O.88 - 63.38 - 5.57 - 4.46 - 11.61 - 0.07 - 0.07 - O.O3 - 14.49 - O.OO - 0.54 0.00 O.OO O. 19 0.00 O.75 O.46 4.38 1.77 O.14 O.88 63.38 5.57 4.46 11 .61 O.O7 0.07 O.O3 14.49 O.OO TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) O.OO O.54 0.00 O.OO O. 19 O.OO 0.75 O.46 4.38 .77 ,14 0.88 63.38 5.57 4.46 11.61 O.O7 0.07 O.03 14.49 O.OO 1, 0. ------- STATE OF MICHIGAN INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BV PROCESS TYPE (CONTINUED) TOTALS FOR THE STATE OF MICHIGAN BV COUNTY ***«»**»***»****«»*»**»****»**»***»•*•**»»** COUNTY ****•••••* WAYNE PROCESS DESCRIPTION a*************************************** COAL STORAGE: LOADING ONTO PILE COAL STORAGE (TOTAL) COKE MANUF: COAL STORAGE COAL CHARGING COKING (DOOR LEAKING) COKE QUENCHING COKE HANDLING COKE PUSHING IRON ORE HANDLING & TRANSFER IRON PROD: BLAST FURNACE DUST HANDLING IRON PROD: SINTER OPERATION IRON PROD: SLAG HANDLING STEEL PRODUCTION: BASIC OXYGEN FURNACE STEEL PRODUCTION: ELECTRIC ARC FURNACE SCARFING SWEATING FURNACE CRUCIBLE FURNACE INDUCTION FURNACE CHIP DRYER (ROTARY) SEC ALUMINUM PROD:CHLORINATION - FLUXING SEC LEAD SMELTING: POT (KETTLE) FURNACE SEC ZINC SMELT: KETTLE SWEAT FURNACE SEC ZINC SMELT: ROTARY SWEAT FURNACE SEC ZINC SMELT: CRUCIBLE FURNACE SEC ZINC SMELT: KETTLE MELTING FURNACE IRON/STEEL FOUNDRY: CUPOLA FURNACE COKE MANUF: COKE MANUF: COKE MANUF: COKE MANUF: COKE MANUF: IRON PROO: STEEL PRODUCTION. SEC ALUMINUM PROD: SEC ALUMINUM PROO: SEC ALUMINUM PROO: SEC ALUMINUM PROD: IRON/STEEL FOUNDRY: IRON/STEEL FOUNDRY: IRON/STEEL FOUNDRY: IRON/STEEL FOUNDRY: IRON/STEEL FOUNDRY: CRUCIBLE FURA CE ELECTRIC ARC FURNACE INDUCTION FURNACE CASTING SHAKEOUT POURING AND COOLING IRON/STEEL FOUNDRY: SAND HANDLING IRON/STEEL FOUNDRY:FOUNDRY CAST CLEANING IRON/STEEL FOUNDRY: MOLD MAKING ANNUAL PROCESS RATE (TONS/YR) ********* (S) 2452843 (S) (S) (S) 3251444 (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) 4143O (S) (S) (S) (S) 96203 10424 168O9 1923O4O 2614019 2O76B1 1995784 POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR) ********************* 51.71 - 355.66 - 8.85 - 688.92 - 324. 2O - 325.14 - 18.64 - 283.67 - 2778. OO - 895. O4 - 533. 4O - 589.99 - 463.64 - 266.23 - 10.47 - 0.22 - 0.38 - O.O1 - 9.OO - O.O2 - 0.11 - 0.42 - 1 1 . 6O - O.OO - 0.01 - 16.12 - O.OO - 50.51 - 10.42 - 1O. O9 • 96.15 - 392. 1O - 16.61 - 69.85 - 295.50 1471.71 36. 6O 8104.91 729.44 9754.33 105.36 81O.49 2778. OO 895. O4 1554. OO 613.35 3974. OS 4437.2O 1O.47 O.22 O.38 O.01 9.OO O.O2 O.11 O.42 26. 1O O.OO 0.01 322.30 O.O1 167.39 10. 42 1O7.58 397 I.OB 392. 1O 83. 07 69.85 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/VR) •******•* 51 .71 434.23 2.75 593.29 349.00 3O2.64 55.84 328.O6 2778.OO 895.04 1554.OO 3OO.84 1622.74 2144.65 10.47 O.22 O.38 O.O1 9.OO O.O2 0.11 O.42 18.85 O.OO O.O1 169.21 O.O1 92.20 10.42 26.89 2884.56 392.10 49.84 19.45 (S)- PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY ------- STATE OF MICHIGAN INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE (CONTINUED) TOTALS FOR THE STATE OF MICHIGAN BY COUNTY (CONTINUED) »«**•»**»*»•*»•*•«••**•»*»••»••»••*•***»**** COUNTY PROCESS DESCRIPTION **************************************** FOUNDRY: SHOT BLAST GRINDER / FINISHING IRON/STEEL FOUNDRY: SOAKING PITS IRON/STEEL FOUNDRY: STRIP MILLS IRON/STEEL FOUNDRY- PICKLING TANKS GRAIN ELEVATOR: WHEAT MILL CORN MILLING RECEIVING DRYING HANDLING CLEANING CRUSHING CEMENT MANUF: TRANSFER & CONVEYING CEMENT MANUF: RAW GRINDING CEMENT MANUF: UNLOAD- OUTFALL TOSTORAGE CEMENT MANUFACTURE. KILN LIME MANUF: TOTAL LIME MANUF: ROTARY KILN CONCRETE BATCH: TOTAL CEMENT UNLOAD TO SILOS HOPPER LOAD OF AGGREGATE MIXER LOAD OF AGGREGATE LOAD OF DRY BATCH TRUCK GRAIN PROCESS GRAIN PROCESS GRAIN PROCESS GRAIN PROCESS GRAIN PROCESS CEMENT MANUF: CONCRETE BATCH CONCRETE BATCH CONCRETE BATCH CONCRETE BATCH ASPHALT CONCRETE: TOTAL STONE QUARRY: HANDLING STONE QUARRY STONE QUARRY STONE QUARRY ROCK QUARRY: PRIMARY CRUSHING SECONDARY CRUSH & SCREEN STORAGE DRYER SECONDARY COPPER SMELTING: REV. FUNACE ASPHALT ROOFING: TOTAL CHEMICAL MANUFAC: MIXER DRY CHEMICAL MANUFAC: MIXER WET CHEMICAL MANUFAC: DRYER CHEMICAL MANUFAC: HANDLING - STORAGE ANNUAL PROCESS RATE (TONS/YR) ********* 1344463 (S) (S) (S) (S) (S) (S) (S) 395968 (S) (S) 3O880OO (S) (S) (S) (S) 2O91991 1709332 733981 (S) (S) (S) 915437 662448O 3551775 6281318 363O3O6 (S) (S) (S) 18684 (S) 18687 26357 POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR) *************** 6.72 - O.OO - O.OO - O.OO - 476.93 - 0.43 - 3.38 • 1.15 - 98.99 • 44. 11 - 130.OO • 308.SO • 12.SO - 1150.OO • 2250.OO • 434.63 • 836.8O • 316.23 • 88.O8 • 1.44 • 3.42 • O. 13 • 283.79 • 496.84 • 887.94 • 471O.99 • 599.OO • 482.95 • 4.56 • 29.25 • O.37 • O.O3 • 1.87 • 1.98 • 6.72 O.OO O.OO O.OO 476.93 0.43 3.38 1.15 98.99 44. 11 195.00 617.6O 12.SO 2300.OO 2250.OO 440.17 836.8O 316.23 88.08 1.44 3.42 O. 13 283.79 496.84 887.94 471O.99 599.OO 482.95 13.SO 29.25 O.37 O.03 1.87 1.98 .38 15 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) ********* 6.71 O.OO O.OO O.OO 476.93 O.43 3. 1, 98.99 44. 11 162.SO 463.2O 12.SO 1725.OO 2250.OO 437.4O 836.8O 316.23 88.08 1.44 3.42 0.13 283.79 496.84 887.94 471O.99 599.OO 482.95 9.OS 29.25 O.37 O.O3 1.87 1.98 (S)- PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY ------- STATE OF MICHIGAN INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE (CONTINUED) TOTALS FOR THE STATE OF MICHIGAN BY COUNTY (CONTINUEO) ***•••*•*••**•»•••**•*••*•*•**•********•*•** COUNTY ********** PROCESS DESCRIPTION etc************************************* CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC GLASS MANUFAC: GLASS MANUFAC: GLASS MANUFAC. GLASS MANUFAC: GYPSUM MANUFAC GYPSUM MANUFAC GYPSUM MANUFAC GYPSUM MANUFAC GYPSUM MANUFAC GYPSUM MANUFAC GENERAL WOOD WORKING PAINT SPRAY BOOTHS BREWERY: BREWING KETTLES REACTORS MILLS CALCINERS ABSORBERS FLAKERS GENERAL VENTING VERMICULITE EXPANDER MONOKOTE EXPANDER GLASS MELT FURNACE ANNEALING FURNACE HAMMER MILL HANDLING & STORAGE HANDLING DRYER KETTLES MILLS SAWS PERLITE VENT FURNACE ANNUAL PROCESS RATE (TONS/YR) ********* (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) 422561 (S) (S) (S) (S) (S) (S) 2897196 (S) POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR) ********************* O.OO 0.54 O.OO 0.00 0. 19 O.OO 0.75 0.46 4.38 1.77 0. 14 0.88 63.38 5.57 4.46 11.61 0.07 0.07 0.03 14.49 O.OO - - - - - - - - - - - - - - - - - - - - - O.OO 0.54 O.OO O.OO O. 19 0.00 0.75 O.46 4.38 1.77 O.14 O.88 63.38 5.57 4.46 11.61 O.07 O.O7 O.O3 14.49 O.OO TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) ********* o.oo O.54 O.OO O.OO O. 19 O.OO 0.75 O.46 4.38 1.77 O.14 O.88 63.38 5.57 4.46 11.61 O.07 O.07 0.03 14.49 O.OO ------- STATE OF MICHIGAN INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE TOTALS FOR THE STATE OF MICHIGAN *•**••****•**••*••***•*•*****•*•» SIC CODE • *** 1420 1440 146O 147O 1790 2O4O 2050 2OBO 211O 265O 27SO 2810 2820 2840 2890 2950 3220 3240 3250 3270 3290 3310 332O 333O 3340 3350 336O 3390 34OO 34 1O 3450 3460 34 9O 351O POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR) »*«»«»****••**«*•*»** 24O.OO - 939. 1O - 482.95 - 14.85 - O.OO - 6.87 - O.O8 - 617.78 - 319. O3 - O.O2 - O.25 - 78O.45 - 1.57 - 1.77 - 1.64 - 313.O4 - 6.7O - 3924.12 - 2.70 - 1O3O.13 - 4530.15 - 7185.50 - 492.37 - 1.28 - 30.18 - 59.50 - 6.63 - 0.01 - 0.01 - 0.01 - 3.96 - 18.64 - O.OO - 0.74 - 240. OO 939. 1O 482.95 14.85 O.OO 6.87 0.08 617.78 3155.25 0.02 0.25 780.45 1.57 1.77 1.64 313.04 6.7O 5394.07 2.70 1035.67 4651. SO 33563.38 1543.17 2.87 470.01 59.50 20.36 0.01 0.01 0.01 34.59 63.98 O.OO 3.O7 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) ********* 24O.OO 939. 1O 482.95 14.85 0.00 6.87 O.O8 617.78 367.50 O.O2 0.25 780.45 1.57 1.77 1.64 313.O4 6.70 4634.O7 2.70 1032.90 4592.51 12743.42 1057.51 2.07 341.22 59.50 12.74 0.01 0.01 O.01 9.24 19.21 0.00 O.92 ------- STATE OF MICHIGAN INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE (CONTINUED) TOTALS FOR THE STATE OF MICHIGAN (CONTINUED) •ft****************************** POTENTIAL TYPICAL PROCESS PROCESS FUGITIVE FUGITIVE SIC EMISSIONS EMISSIONS CODE (TONS/YR) (TONS/YR) **** •***•*•***•***•****** *»»*****• 371O 8.19 - 8.82 8.44 4220 0.25 - 0.25 0.25 491O 823.97 - 2O85.52 9O2.26 4950 5.43 - 5.43 5.43 509O 108.68 - 441.15 347.93 5290 90.52 - 90.52 90.52 5330 O.OO - O.CO 0.00 739O 0.19 - 1.98 0.76 ------- STATE OF MICHIGAN INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE (CONTINUED) TOTALS FOR THE STATE OF MICHIGAN BY COUNTY ••••*•••*»**••••••••••••»•*•••*•••••••••*••* COUNTY ••••• WAYNE SIC CODE • •*• 1420 1440 1460 1470 1790 2O40 2050 2080 2110 2650 27 SO 2810 2820 2840 2890 2950 3220 324O 3250 3270 329O 3310 3320 3330 3340 3350 3360 3390 3400 34 1O 345O 346O 3490 351O 371O 422O 491O POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/VR) *•*••*••*•••••••*•*•• 240.00 - 939.10 - 482.95 - 14.85 - O.OO - 6.87 - O.08 - 617.78 - 319.03 - O.02 - O.25 - 780.45 - 1.57 - 1.77 - 1.64 - 313.04 - 6.70 - 3934.12 - 2.70 - 1030.13 - 453O. 15 - 7185.60 - 492.37 - 1.28 - 3O.18 - 69.50 - 6.63 - O.Ot • O.01 - O.01 - 3.96 - 18.64 - O.OO - 0.74 - 8.19 - 0.25 - 823.97 - 240. OO 939. 1O 482.95 14.85 O.OO 6.87 O.O8 617.78 3155.25 0.02 0.25 780.45 1.57 1.77 1.64 313. O4 6.7O 6394. O7 2.70 1035.67 4651.50 33563.38 1543.17 2.87 47O.O1 59. BO 20.36 O.O1 O.01 O.O1 34.59 63.98 O.OO 3.O7 8.82 0.25 2085.52 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) ••••*•**• 240.00 939.1O 482.95 14.85 O.OO 6.87 O.OB 617.78 367.60 0.02 0.25 780.45 1.57 1.77 1.64 313.O4 6.7O 4634.O7 2.70 1O32.90 4592.51 12743.42 1057.51 2.07 341.22 59. SO 12.74 0.01 O.O1 O.01 9.24 19.21 0.00 O.92 8.44 0.25 902.26 ------- 4950 5090 5290 5330 7390 5.43 - 108.68 - 90.52 - 0.00 - 0.19 - 5.43 441.15 90.52 0.00 1.98 5.43 347.93 90.52 0.00 0.76 ------- APPENDIX E SUMMARY OF MINNESOTA STATE PROCESS FUGITIVE EMISSION INVENTORY ------- STATE OF MINNESOTA INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS FOR ALL FACILITIES TOTALS FOR THE STATE OF MINNESOTA POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 37030.55 - 40O23.69 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 33764.72 TOTALS FOR THE STATE OF MINNESOTA BY COUNTY ***•******•**•*•**••*•********••******•***»* COUNTY OF DEKOTA POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 683.52 - 987.79 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 707.7O COUNTY OF HENNEPIN POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR): TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/VR): COUNTY OF RAMSEY POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR): TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 6319.54 - 7397.56 6623.49 6OO6.65 - 6715.08 5963.25 COUNTY OF ST. LOUIS POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 20O62.97 - 2O381.7O TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 17O35.O5 COUNTY OF WASHINGTON POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR): TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/VR): 3957.87 - 4541.57 3435.22 ------- STATE OF MINNESOTA INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE TOTALS FOR THE STATE OF MINNESOTA **•*»**••***•»***»******»**••**** PROCESS DESCRIPTION k********* COAL STORAGE: LOADING ONTO PILE COAL STORAGE: LOADING OUT (OUTGOING) COAL STORAGE: WIND EROSION COAL STORAGE (TOTAL) IRON PROD: SINTER OPERATION STEEL PRODUCTION: BASIC OXYGEN FURNACE SEC LEAD SMELTING: SEC LEAD SMELTING: SEC LEAD SMELTING: SEC LEAD SMELTING: IRON/STEEL FOUNDRY IRON/STEEL FOUNDRY IRON/STEEL FOUNDRY IRON/STEEL FOUNDRY IRON/STEEL FOUNDRY IRON/STEEL FOUNDRY IRON/STEEL FOUNDRY GRAIN CLEANING GRAIN DRYING GRAIN TERMINAL GRAIN TERMINAL GRAIN TERMINAL GRAIN TERMINAL GRAIN TERMINAL TERMINAL GRAIN ELEVATOR GRAIN ELEVATOR: WHEAT MILL GRAIN PROCESS GRAIN PROCESS GRAIN PROCESS GRAIN PROCESS GRAIN PROCESS GRAIN PROCESS SWETAING FURNACE REVERBERATORY FURNACE BLAST/CUPOLA FURNACE POT (KETTLE) FURNACE CUPOLA FURNACE ELECTRIC ARC FURNACE INDUCTION FURNACE CASTING SHAKEOUT POURING AND COOLING SAND HANDLING AUTO SHREDDER RECEIVING LOADING TUNNEL BELT HEADHOUSE TRIPPER CORN MILLING RECEIVING DRYING HANDLING CLEANING BULK LOADING LIME MANUF: PRIMARY CRUSHING CONCRETE BATCH: TOTAL ANNUAL PROCESS RATE (TONS/YH) •»»*•**•* (S) (S) 2224490 3449166 (S) (S) (S) (S) (S) (S) 19600 (S) (S) (S) (S) (S) (S) 3053967 (S) 14O26171 13775920 (S) 1O777190 5145667 3338437 783653 (S) 1407374 108994 8699385 788340 1145709 (S) (S) POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR) O.09 - O.09 - 14.46 - 50O. 13 - 63. SO - 7.37 - 9.36 - 22. 4O - 17. 7O - O.45 - O.98 - 229.31 - O.53 - 3O.86 - O.5O - 2O. 17 - 1.31 - 458. 1O - 1.56 - 701.31 - 4477. 17 - 4.92 - 808.29 - 257.28 - 3622. 2O - 2742.79 - 158. 6O - 70.37 - 2.72 - 2174.85 - 236. SO - 286.43 - 250.00 - 16.65 - 0.5O O.5O 278. O6 2O69 . SO 185. OO 63. 15 20.47 125. 6O 17. 7O O.45 19. 6O 760. OO O.53 329. 15 20. 65 20. 17 1 .31 458. 1O 1.56 7O1.31 4477. 17 4.92 8O8 . 29 257.28 3622. 2O 2742.79 158.60 70.37 2.72 2174.85 236. SO 286.43 250.00 •16.65 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) ********* O.09 O.10 77.86 62O.85 185.OO 25.79 14.92 74.00 17.7O O.45 10.29 436.78 O.53 82.29 15.OO 20. 17 1.31 458.1O 1.56 7O1.31 4477. 17 4.92 808.29 257.28 3622.2O 2742.79 158.6O 70.37 2.72 2174.85 236.SO 286.43 125.00 16.65 (S)- PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY ------- STATE OF MINNESOTA INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE (CONTINUED) TOTALS FOR THE STATE OF MINNESOTA (CONTINUED) ***»*»»**«***«**•«****»•*•*»**••• PROCESS DESCRIPTION *******«**»***»****«***«»********«****•* ASPHALT CONCRETE: TOTAL ASPHALT CONCRETE- AGGREGATE STORAGE STONE QUARRY: HANDLING STONE QUARRY: PRIMARY CRUSHING STONE QUARRY: SECONDARY CRUSH & SCREEN STONE QUARRY: STORAGE MINING. PRIMARY CRUSHING SECONDARY CRUSHING - SCREENING HANDLING ORE DRYER ORE CONCENTRATOR UNDERGROUND VENTS STOCKPILE ASPHALT ROOFING: TOTAL CHEMICAL MANUFAC- DRYER SULFURIC ACID AMMONIUM NITRATE NEUT. AN PRILL COOLER GLASS MANUFAC: GLASS MELT FURNACE CERAMIC CLAY: GRINDING CERAMIC CLAY: STORAGE REFINERY: SULFUR RECOVERY PLANT REFINERY: FCL REGENERATION PAINT SPRAY BOOTHS MINING: MINING: MINING: MINING: MINING: MINING: CHEMICAL MANUFAC: CHEMICAL MANUFAC: CHEMICAL MANUFAC: ANNUAL PROCESS RATE (TONS/YR) ••*••*•** 2228212 96500 365O3OO (S) (S) (S) 71689300 6182568 96329171 (S) 38672436 (S) 5653222 73200 (S) (S) (S) (S) (S) (S) (S) (S) (S) 5830 POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR) ********** 69O.75 15.92 273.77 50O.OO 165O.OO 255.75 716.89 494.61 9632.92 262.23 4834. OS O.OO 152.64 10. 98 2.OO O.OO O-.OO 0.00 4.26 238.25 106.58 O.OO O.OO O.O3 *»••*#**«** 69O.75 15.92 273.77 5OO.OO 165O.OO 255.75 716.89 494.61 9632.92 262.23 4834. OS 0.00 152.64 10. 98 2.OO 0.00 O.OO O.OO 4.26 238.25 106.58 O.OO O.OO 0.03 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) *»•»*•«•* 69O.75 15.92 181.9O 5OO.OO 1275.OO 255.75 387.58 494.61 7O5S.48 262.23 4665.89 O.OO 148.3O 10.98 2.0O O.OO O.OO O.OO 4.26 59.56 26.65 O.OO O.OO O.03 ------- STATE OF MINNESOTA INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE (CONTINUED) TOTALS FOR THE STATE OF MINNESOTA BY COUNTY *•**•*••*••••**•••••••**•*•***••••****•***•• COUNTY •••••••*• OEKOTA HENNEPIN PROCESS DESCRIPTION *•»•••••••*•«*••*•••••••••*••*••*•••••*• COAL STORAGE (TOTAL) SEC LEAD SMELTING: SWETAING FURNACE SEC LEAD SMELTING: BLAST/CUPOLA FURNACE SEC LEAD SMELTING: POT (KETTLE) FURNACE IRON/STEEL FOUNDRY: POURING AND COOLING GRAIN DRYING TERMINAL GRAIN ELEVATOR GRAIN PROCESS: RECEIVING GRAIN PROCESS: DRYING GRAIN PROCESS: HANDLING CONCRETE BATCH: TOTAL ASPHALT CONCRETE: TOTAL STONE QUARRY: HANDLING CHEMICAL MANUFAC: SULFURIC ACID CHEMICAL MANUFAC: AMMONIUM NITRATE NEUT. CHEMICAL MANUFAC: AN PRILL COOLER GLASS MANUFAC: GLASS MELT FURNACE COAL STORAGE: LOADING ONTO PILE COAL STORAGE: LOADING OUT (OUTGOING) COAL STORAGE (TOTAL) IRON PROD: SINTER OPERATION STEEL PRODUCTION: BASIC OXYGEN FURNACE SEC LEAD SMELTING: REVERBERATORY FURNACE SEC LEAD SMELTING: POT (KETTLE) FURNACE IRON/STEEL FOUNDRY: CUPOLA FURNACE IRON/STEEL FOUNDRY: ELECTRIC ARC FURNACE IRON/STEEL FOUNDRY: CASTING SHAKEOUT IRON/STEEL FOUNDRY: SAND HANDLING GRAIN CLEANING GRAIN DRYING GRAIN TERMINAL: RECEIVING GRAIN TERMINAL: LOADING GRAIN TERMINAL: TUNNEL BELT GRAIN TERMINAL: HEAOHOUSE GRAIN TERMINAL: TRIPPER TERMINAL GRAIN ELEVATOR GRAIN ELEVATOR: WHEAT MILL GRAIN PROCESS: CORN MILLING ANNUAL PROCESS RATE (TONS/YR) »*»»•••»« (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) 694156 (S) (S) (S) (S) (S) (S) (S) 951113 (S) (S) (S) (S) 1960O (S) (S) (S) 159O359 (S) 2O2OO15 174176O (S) 84119O (S) (S) 618453 (S) POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR) . •••*••*•••••******••• 87. OO - 9.36 - 17.70 - 0.20 - 0.5O - 0.46 - 287.79 - 3.17 - 0. 14 - 7.35 - 16.65 - 215. 19 - 33.75 - O.OO - O.OO - O.OO - 4.26 - O.O9 - O.O9 - 137.91 - 63. SO - 7.37 - 22. 4O - 0.25 - 0.98 - 2O.33 - 30.86 - 20. 17 - 238.55 - 1.1O - 101.0O - 866.07 - 4.92 - 63.09 - 20.48 - 847.85 - 2164.59 - 158. 6O - 36O.OO 20.47 17. 7O 0.2O 20. 65 0.46 287.79 3. 17 O.14 7.35 16.65 215. 19 33.75 O.OO O.OO O.OO 4.26 O.5O O.50 S7O.67 185. OO 63.15 125. 6O O.25 19. 6O 67.37 329.15 2O. 17 238.95 1.1O 1O1.0O 666.07 4.92 63.09 20. 48 847.85 2164.59 158.60 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/VR) ••**••••• 108.00 14.92 17.7O O.2O 15.00 O.46 287.79 3. 17 O. 14 7.35 16.65 215. 19 16.88 O.OO O.OO O.OO 4.26 O.O9 O.1O 171.2O 185.CO 25.79 74.OO O.2S 1O. 29 38.72 82.29 2O. 17 238.55 1. 10 101.OO 566.O7 4.92 63.09 20.48 847.89 2164.59 . 198.6O ------- Grain Process: Receiving GRAIN PROCESS GRAIN PROCESS GRAIN PROCESS GRAIN PROCESS RAMSEY ST. LOUIS WASHINGTON DRYING HANDLING CLEANING BULK LOADING ASPHALT CONCRETE: TOTAL ASPHALT CONCRETE: AGGREGATE STORAGE STONE QUARRY: PRIMARY CRUSHING ASPHALT ROOFING: TOTAL CHEMICAL MANUFAC: DRYER COAL STORAGE: WIND EROSION COAL STORAGE (TOTAL) IRON/STEEL FOUNDRY: ELECTRIC ARC FURNACE IRON/STEEL FOUNDRY: INDUCTION FURNACE IRON/STEEL FOUNDRY: AUTO SHREDDER GRAIN CLEANING RECEIVING LOADING HEADHOUSE TRIPPER WHEAT MILL RECEIVING DRYING HANDLING GRAIN TERMINAL: GRAIN TERMINAL: GRAIN TERMINAL: GRAIN TERMINAL: GRAIN ELEVATOR: GRAIN PROCESS: GRAIN PROCESS: GRAIN PROCESS: ASPHALT CONCRETE: TOTAL STONE QUARRY: HANDLING ASPHALT ROOFING: TOTAL CERAMIC CLAY: GRINDING CERAMIC CLAY: STORAGE PAINT SPRAY BOOTHS COAL STORAGE: WIND EROSION COAL STORAGE (TOTAL) GRAIN CLEANING GRAIN TERMINAL: RECEIVING GRAIN TERMINAL: LOADING GRAIN TERMINAL: HEADHOUSE GRAIN TERMINAL: TRIPPER TERMINAL GRAIN ELEVATOR GRAIN PROCESS: HANDLING ASPHALT CONCRETE: TOTAL ASPHALT CONCRETE: AGGREGATE STORAGE MINING: PRIMARY CRUSHING MINING: SECONDARY CRUSHING - SCREENING MINING: HANDLING MINING: ORE DRYER MINING: ORE CONCENTRATOR MINING: UNDERGROUND VENTS MINING: STOCKPILE COAL STORAGE: WIND EROSION COAL STORAGE (TOTAL) TERMINAL GRAIN ELEVATOR LIME MANUF: PRIMARY CRUSHING ASPHALT CONCRETE: TOTAL STONE QUARRY: HANDLING STONE QUARRY: PRIMARY CRUSHING STONE QUARRY: SECONDARY CRUSH A SCREEN STONE QUARRY: STORAGE REFINERY: SULFUR RECOVERY PLANT REFINERY: FCL REGENERATION PAINT SPRAY BOOTHS 1177726 (S) 3102999 78834O 1145709 904918 (S) (S) (S) (S) (S) 375030 (S) (S) (S) 1319608 88OO156 (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) 340186 (S) (S) (S) (S) (S) (S) (S) 234340 (S) 71689300 6182568 96329171 (S) 38672436 (S) 5693222 (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) 58.89 - 58.89 2. 1O - 775.75 - 236. SO - 286.43 - 280.52 - 0.41 - 200.0O - 6.75 - 2.0O - 2.97 - 54.38 - 208.98 - 0.53 - 1.31 - 197.94 - 44O.O1 - 251O.35 - 579.OO - 165. OO - 578. 2O - 8.31 - 0.48 - 866.75 - 43.34 - O.02 - 4.23 - 238.25 - 106.58 - O.O1 - 8.99 - 49.33 - 21.6O - 16O.30 - MOO. 75 - 166.20 - 7 1 . BO - 1477.51 - 625. OO - 72.65 - 15.51 - 716.89 - 494.61 - 9632.92 - 262.23 • 4834.05 - O.OO - 152.64 - 2.50 - 171.51 - 1O09.O5 - 25O.OO - 79. OS - 240. OO - 300.00 • 1650.00 - 235.75 - 0.00 - O.OO - 0.02 - 2. 1O 775.75 236.50 286.43 28O.52 0.41 -2OO.OO- 6.75 2.OO 57. 13 225.02 692.62 0.53 1.31 197.94 44O.O1 2510.35 579.OO 165. OO 578. 2O 8.31 O.48 866.75 43.34 O.O2 4.23 238.25 106.58 0.01 172.94 204 . 1 1 21. 6O 16O.3O 1400. 75 166. 2O 71.8O 1477.51 525. OO 72.65 15.51 716.89 494.61 9632.92 262.23 4834.05 0.00 152.64 48. OO 7O9 . 7O 1009.05 25O.OO 79.05 240.00 30O.OO 1650.00 255.75 O.OO O.OO 0.02 58.89 2.10 775.75 236.SO 286.43 28O.S2 O.41 2OO.OO 6.75 2.00 16.00 67.51 398.O6 0.53 1.31 197.94 440.O1 251O.35 579.OO 165.OO S7B.2O 8.31 0.48 866.75 43.34 O.O2 4.23 59.56 26.65 0.01 48.42 61.23 21.6O 16O.3O 140O.75 166.2O 71.80 1477.51 528.00 72.65 15.51 387.58 494.61 7OS5.48 262.23 4665.89 O.OO 148.30 13.44 212.91 1009.05 125.00 79. OS 165.00 300.00 1275.00 255.75 O.OO O.OO 0.02 ------- STATE OF MINNESOTA INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE TOTALS FOR THE STATE OF MINNESOTA ***»«•***»»««•»*»*•*»*•**»»»»*•»• SIC CODE **** 720 1010 144O 1450 204O 208O 243O 281O 2950 3220 3280 329O 3310 3320 333O 3340 3390 353O 371O 422O 491O 505O 509O 515O 642O POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR) *•***•*»*••*•*»****** 44.36 16OO6.49 1521.75 344.83 3599.76 36.57 0.00 4.80 717.82 4.26 16.65 1271.25 202.42 72.33 27.76 22.65 86.85 7.91 O.O1 12322.76 671.02 18.72 O.48 21.73 7.37 - - - - - - - - - - - - - - - - - - - - - - - - - 99.23 16OO6.49 1521.75 344.83 3599.76 36.57 O.OO 13.56 720.90 4.26 16.65 1392.75 668.98 436.29 59.03 125.85 86.85 24.99 0.01 12337.46 2364.73 77.39 0.48 21.73 63. 15 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) ********* 48.58 12927.24 15O4.8B 86.21 3599.76 36.57 0.00 5.48 718.56 4.26 16.65 817.75 384.82 151.46 47.82 74.25 86.85 14.59 O.O1 12323.84 843.92 23.23 O.48 21.73 25.79 ------- STATE OF MINNESOTA INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BV SIC CODE (CONTINUED) TOTALS FOR THE STATE OF MINNESOTA BY COUNTY •****•••*••***•*•**«**»*•***•***•••*•*»••*•• COUNTY *••»**•*** OEKOTA HENNEPIN RAMSEY ST. LOUZS SIC CODE • ••* 1440 2960 3220 3280 3330 4220 4910 5160 720 2040 2080 2810 2950 3290 3320 3340 4220 4910 6420 1450 2O4O 2080 295O 3310 3530 3710 4220 4910 5050 5090 1010 2950 3390 4220 4910 POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/VR) ••*••••••••••••*•*••* 33.75 - 315.19 - 4.26 - 16.65 - 27.76 - 277.19 - 87.00 - 21.73 - 44.36 - 2971.50 - 36.09 - 2.00 - 287.69 - 63.50 - 72.33 - 22.65 - 2496.06 - 316.00 • 7.37 - 344.83 - 628.26 - 0.48 - 47.57 - 202.42 - 7.91 - O.01 - 4717.30 - 38.65 - 18.72 - 0.48 - 16006.49 - 88.32 - 86.85 - 3823.16 - 58.15 - 33.75 215. 19 4.26 16.65 69.03 277. 19 360. OO 21.73 99.23 2971.50 36.09 2.00 287.69 185. OO 436.29 125.85 251O.76 68O.01 63.15 344.83 628.26 0.48 47.57 668.98 24.99 O.O1 4717.3O 2O4.77 77.39 0.48 16006.49 91.41 86.85 3823.16 373.80 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/VR) *••••*•** 16.68 215.19 4.26 16.65 47.82 277.19 108.00 21.73 48.58 2971.50 36.09 2.00 287.69 185.00 151.46 74.25 2497.14 344.00 26.79 86.21 628.26 0.48 47.57 384.82 14.59 O.O1 4717.3O 6O.29 23.23 0.48 12927.24 89.07 86.85 3823.16 108.75 ------- Washington. 1440 1488.00 - 1488.00 1488.00 2430 0.00 - 0.00 0.00 2810 2.80 - 11.56 3.48 2950 79.05 - 79.05 79.05 3290 1207.75 - 1207.75 632.75 4220 1009.05 - 1009.05 1009.05 4910 171,22 - 171.22 222.89 ------- APPENDIX F SUMMARY OF OHIO STATE PROCESS FUGITIVE EMISSION INVENTORY ------- STATE OF OHIO INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS FOR ALL FACILITIES TOTALS FOR THE STATE OF OHIO ••••ft**************************** POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 38315.19 - 72485.62 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 38363.37 TOTALS FOR THE STATE OF OHIO BY COUNTY •****••**•***•****•******••********•******** COUNTY OF BELMONT POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 351.68 - 1340.88 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 229.28 COUNTY OF CUYAHOGA POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 9O42.O4 - 26940.55 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 1O623.91 COUNTY OF HAMILTON POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 3192.17 - 4875.28 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 3127.87 COUNTY OF JEFFERSON POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 1833.O7 - 7270.89 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 1736.03 COUNTY OF LAKE POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 1896.56 - 4588.93 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 1651.1O COUNTY OF LUCAS POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 11381.99 - 16636.92 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 1O355.6S COUNTY OF MONROE POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 10617.68 - 1O832.I8 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 1O639.54 ------- STATE OF OHIO INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE TOTALS FOR THE STATE OF OHIO •»»»•»»*»*»**»****»•»»*•«**»**»*• PROCESS DESCRIPTION »•******•******< COAL STORAGE (TOTAL) COKE MANUF: COAL STORAGE COAL CHARGING COKING (DOOR LEAKING) COKE QUENCHING COKE HANDLING COKE PUSHING IRON ORE STORAGE (TOTAL) IRON ORE HANDLING & TRANSFER LIMESTONE HANDLING & TRANSFER BLAST FURNACE DUST HANDLING SLAG HANDLING CASTING HOUSE STEEL PRODUCTION: BASIC OXYGEN FURNACE STEEL PRODUCTION: ELECTRIC ARC FURNACE SCARFING SWEATING FURNACE REVERBERATORY FURNACE CRUCIBLE FURNACE INDUCTION FURNACE CHIP DRYER (ROTARY) SEC ALUMINUM PROD:CHLORINATION - FLUXING SECONDARY ALUMINUM: SCRAP CRUSHER SEC LEAD SMELTING. REVERBERATORY FURNACE SEC LEAD SMELTING: BLAST/CUPOLA FURNACE SEC ZINC SMELT: ROTARY SWEAT FURNACE IRON/STEEL FOUNDRY: CUPOLA FURNACE COKE MANUF COKE MANUF COKE MANUF COKE MANUF COKE MANUF IRON PROD: IRON PROD: IRON PROD: IRON PROD: IRON PROD: IRON PROD: STEEL PRODUCTION: SEC ALUMINUM PROD: SEC ALUMINUM PROD: SEC ALUMINUM PROD: SEC ALUMINUM PROD: SEC ALUMINUM PROD: IRON/STEEL FOUNDRY: IRON/STEEL FOUNDRY: IRON/STEEL FOUNDRY: IRON/STEEL FOUNDRY: ELECTRIC ARC FURNACE CASTING SHAKEOUT POURING AND COOLING SAND HANDLING IRON/STEEL FOUNDRY:FOUNDRY CAST CLEANING IRON/STEEL FOUNDRY: MOLD MAKING FOUNDRY: SHOT BLAST GRINDER / FINISHING ANNUAL PROCESS RATE (TONS/YR) • *•*** *»* 20654969 (S) (S) 191O547 1910547 (S) (S) (S) (S) (S) (S) 1906000 (S) (S) (S) 3O94075 (S) 457991 (S) (S) 71251 (S) (S) (S) (S) (S) 642O65 123395 (S) (S) 6326455 (S) (S) 2240644 POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR) *•******••*••**•**•** TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) 2994.97 - 88.35 - 258.96 - 382.11 - 191.O5 - 2.42 - 106.63 - 174. 14 - 1741.36 - 15.20 - 282.75 - 1925. O6 - 76O.94 - 388.08 - 64.20 - 17. O2 - 6. OS - 50.38 - 0.2O - 0.08 - 25.65 - 875. OO - 5.82 - 5.98 - 141 .60 - O.44 - 32. 10 - 64.78 - 179.95 - 38.92 - 948.97 - 50. OO - 24.22 - 1 1 . 20 - 12392.98 365. 6O 3O46.63 859.75 5731.64 13.67 3O4 . 66 313.45 1741.36 15.20 282.75 2OO1 .30 7476.22 3326.40 1O69.95 17. 02 6. OS 50.38 0.20 0.08 25.65 875. OO 5.82 33.55 141. 6O O.99 642. O7 214.71 1919.46 1607.50 948.97 250. O1 24.22 11.20 23 11. 2O 1O9.68 258.96 477.64 191.05 8.41 143. 19 243.79 1741.36 15. 2O 282.75 1448. 18 76O.94 1358.28 517. 14 1O. 24 6. OS SO. 38 0.2O O.08 25.65 875. OO 5.82 19.77 141.60 O.72 203.73 91.95 251.93 663.53 596. O9 75.OO 12. 11 11.2O (S)« PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY ------- STATE OF OHIO INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TVPE (CONTINUED) TOTALS FOR THE STATE OF OHIO (CONTINUED) PROCESS DESCRIPTION *•«*»*«»**«»»«»»»*»»******«***«***»*»««* STEEL FOUNDRY: CORE MAKING IRON/STEEL FOUNDRY: BALL MILL IRON/STEEL FOUNDRY: IRON/STEEL FOUNDRY: IRON/STEEL FOUNDRY: IRON/STEEL FOUNDRY: MOLTEN IRON TRANSFER PLATING STEEL SHREDDER AUTO SHREDDER GRAIN ELEVATOR: GRAIN HANDLING (TOTAL) TERMINAL GRAIN ELEVATOR WHEAT MILL CORN MILLING RECEIVING DRYING HANDLING TRANSFER & CONVEYING RAW GRINDING UNLOAD- OUTFALL TOSTORAGE TOTAL PRIMARY CRUSHING GRAIN ELEVATOR: GRAIN PROCESS: GRAIN PROCESS: GRAIN PROCESS: GRAIN PROCESS. CEMENT MANUF: CEMENT MANUF: CEMENT MANUF: LIME MANUF: LIME MANUF: LIME MANUF: ROTARY KILN CONCRETE BATCH: TOTAL CONCRETE BATCH. TRANSFER OF SAND CONCRETE BATCH: MIXER LOAD OF AGGREGATE CONCRETE BATCH: LOAD OF DRY BATCH TRUCK ASPHALT CONCRETE: TOTAL ASPHALT CONCRETE: AGGREGATE STORAGE BRICK MANUFACTURING: TOTAL STONE QUARRY: HANDLING STONE QUARRY: PRIMARY CRUSHING STONE QUARRY: SECONDARY CRUSH & SCREEN STONE QUARRY: STORAGE SECONDARY COPPER SMELTING SECONDARY COPPER SMELTING SECONDARY COPPER SMELTING EL. IND. FURN ROTARY FURN. CRUCIBLE FURN SECONDARY COPPER SMELTING: CASTING ANNUAL PROCESS RATE (TONS/YR) ********* (S) 56919 (S) (S) (S) (S) (S) 8O17276 (S) 164971 (S) 14O979 1977553 (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) 3542148 (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR) ********************* 8.33 - 120.95 - 299. OO - 2.20 - 0. 16 - 0.80 - 172.20 - 8698.74 - 689.50 - 98.98 - 3.93 - 3.52 - 494.39 - 0.48 - 4.0O - 2O3.45 - 2398.06 - 30.22 - 12.OO - 47.83 - 1.76 - 0. 13 - 6 OO - 1098.07 - 37.29 - 41.64 - 117.29 - 699. O1 - 1161.78 - 255.75 - 1.94 - 17.77 - 1.34 - 0.40 - 8.33 12O.95 299.00 2.20 O. 16 0.80 172.20 8698.74 689 . 50 98.98 3.93 3.52 494.39 O.96 4.OO 406 . 90 2428.61 3O.22 12.OO 47.83 1.76 O. 13 6.OO 1098.O7 37.29 41.64 117.29 699. O1 1161.78 255.75 5.43 87. OS 2.69 0.80 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) ********* 8.33 12O.95 299.OO 2.20 O. 16 0.8O 172.20 756O.52 689.50 98.98 3.93 3.52 494.39 O.72 4.OO 305.17 2413.33 6.04 12.OO 47.83 1 .76 O. 13 6.00 109B.O7 37.29 41 .64 117.29 699.O1 1161.78 255.75 5.43 52.47 2.O6 0.60 (S)- PROCESS INFORMATION SUPPRESSED TO INSURE CONFIDENTIALITY ------- STATE OF OHIO INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE (CONTINUED) TOTALS FOR THE STATE OF OHIO (CONTINUED) *•*****•*****••*****•**•***•**•** PROCESS DESCRIPTION ••••ft*********************************** MINING: PRIMARY CRUSHING MINING: HANDLING MINING. ORE ORVER ASPHALT ROOFING: TOTAL PRIMARY ALUMINUM: MAERIAL HANDLING ANODE BAKING FURNACE PREBAKED REDUC. CELL MIXER WET DRYER HANDLING - STORAGE REACTORS MILLS CALCINERS FLAKERS PELITE EPANDER GLASS MELT FURNACE ANNEALING FURNACE HAMMER MILL HANDLING & STORAGE HANDLING GYPSUM MANUFACTURING: MIXERS CERAMIC CLAY: GRINDING REFINERY: FCL REGENERATION RUBBER MANUFAC: TRIMMING PAINT MANUFACTURING MIXERS GENERAL WOOD WORKING CARBON BLACK PAINT SPRAY BOOTHS PRIMARY ALUMINUM: PRIMARY ALUMINUM: CHEMICAL MANUFAC: CHEMICAL MANUFAC: CHEMICAL MANUFAC: CHEMICAL MANUFAC: CHEMICAL MANUFAC: CHEMICAL MANUFAC: CHEMICAL MANUFAC: CHEMICAL MANUFAC: GLASS MANUFAC: GLASS MANUFAC: GLASS MANUFAC: GLASS MANUFAC: GLASS MANUFAC: ANNUAL PROCESS RATE (TONS/YR) ********* (S) (S) (S) (S) (S) (S) (S) (S) 21B642 69597 106232 (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/VR) ********************* O.74 - 52. OO - 2.55 - 1O.22 - 8326.34 - 285.75 - 965.84 - O.O6 - 21.86 - 5.22 - O.OO - O.32 - 2.04 - O.98 - 0.71 - 1.O5 - O.O3 - 12.OO - 4.80 - O.23 - O.O9 - 9.58 - O.OO - O.O1 - 8.25 - 16.68 - 4.31 - O.OO - O.74 52. OO 2.55 1O.22 8326.34 285.75 965.84 O.O6 21.86 5.22 O.OO O.32 2.04 O.98 O.71 1.05 O.O3 12.OO 4.80 O.23 0.09 9.58 O.OO O.O1 8.25 16.68 4.31 O.OO TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) ********* O.74 52. CO 2.55 1O.22 8326.34 285.75 965.84 O.O6 21.86 5.22 O.OO O.32 2.O4 O.98 O.71 1.O5 O.O3 12.OO 4.80 O.23 O.O9 9.58 O.OO O.O1 8.25 16.68 4.31 O.OO ------- STATE OF OHIO INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE (CONTINUED) TOTALS FOR THE STATE OF OHIO BY COUNTY ****•*•**•*****•••«*******••**•**•****«**•** COUNTY BELHONT CUYAHOGA PROCESS DESCRIPTION eve************************************* COAL STORAGE (TOTAL) IRON/STEEL FOUNDRY: CUPOLA FURNACE IRON/STEEL FOUNDRY: PLATING ASPHALT CONCRETE: TOTAL COAL STORAGE (TOTAL) COKE MANUF: COKING (DOOR LEAKING) COKE MANUF: COKE QUENCHING COKE HANDLING IRON ORE STORAGE (TOTAL) IRON ORE HANDLING & TRANSFER LIMESTONE HANDLING & TRANSFER SLAG HANDLING CASTING HOUSE STEEL PRODUCTION: BASIC OXYGEN FURNACE STEEL PRODUCTION: ELECTRIC ARC FURNACE SCARFING SWEATING FURNACE REVERBERATORY FURNACE INDUCTION FURNACE CHIP DRYER (ROTARY) SCRAP CRUSHER REVERBERATORY FURNACE SEC LEAD SMELTING: BLAST/CUPOLA FURNACE SEC ZINC SMELT: ROTARY SWEAT FURNACE IRON/STEEL FOUNDRY: CUPOLA FURNACE ELECTRIC ARC FURNACE CASTING SHAKEOUT POURING AND COOLING SAND HANDLING IRON/STEEL FOUNDRY:FOUNDRY CAST CLEANING IRON/STEEL FOUNDRY: MOLD MAKING FOUNDRY: SHOT BLAST GRINDER / FINISHING STEEL FOUNDRY: CORE MAKING IRON/STEEL FOUNDRY: BALL MILL IRON/STEEL FOUNDRY: MOLTEN IRON TRANSFER IRON/STEEL FOUNDRY: STEEL SHREDDER IRON/STEEL FOUNDRY: AUTO SHREDDER GRAIN ELEVATOR: WHEAT MILL COKE MANUF: IRON PROD: IRON PROD: IRON PROD: IRON PROD: IRON PROD. STEEL PRODUCTION: SEC ALUMINUM PROD: SEC ALUMINUM PROD: SEC ALUMINUM PROD: SEC ALUMINUM PROD: SECONDARY ALUMINUM- SEC LEAD SMELTING: IRON/STEEL FOUNDRY: IRON/STEEL FOUNDRY: IRON/STEEL FOUNDRY: IRON/STEEL FOUNDRY: ANNUAL PROCESS RATE (TONS/YR) ********* (S) (S) (S) (S) 287551 (S) (S) (S) (S) (S) (S) 19060OO (S) (S) (S) (S) (S) 115461 (S) 6442O (S) (S) (S) (S) 6O2143 (S) (S) (S) 2654999 (S) (S) 2189379 (S) 52841 (S) (S) (S) (S) POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/VR) I******************** 313.67 - 0.26 - 2. 1O - 35.65 - 41.69 - 260.24 - 130.12 - 0.61 - 174.14 - 1741.36 - 15. 2O - 1925. O6 - 700. SO - 249.48 - 64. 2O - 12.07 - 6. OS - 12. 7O - 0.08 - 23. 19 - 5.82 - 5.98 - 141.60 - 0.44 - 30. 11 - 22.53 - 179.95 - 38.92 - 398.25 - 50. CO - 24.22 - 10.95 - 6.58 - 112.29 - 299. OO - 0. 16 - 0.8O - 655. 2O - 1297.93 5. 19 2. 10 35.65 172.53 585.55 3903 . 66 3.46 313.45 1741.36 15.20 2OO1.30 6885.36 2138.40 1O69.95 12. 07 6. OS 12. 7O o.oa 23. 19 5.82 33.55 141.60 O.99 6O2.14 74.68 1919.46 1607.50 398.25 25O.O1 24.22 10.95 6.58 112.29 299. OO O. 16 O.80 655. 2O TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) ********* 188.8O 2.73 2.10 35.65 36.58 325.31 130.12 2. 13 243.79 1741.36 15.2O 1448. 18 7OO.8O 873. 18 517.14 5.29 6.O5 12.7O O.08 23. 19 5.82 19.77 141.60 O.72 182.78 42.92 251.93 663.53 252.22 75.OO 12. 11 10.95 6.58 112.29 299.OO 0. 16 O.8O 655.2O ------- STATE OF OHIO INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE (CONTINUED) TOTALS FOR THE STATE OF OHIO BV COUNTY (CONTINUED) •*»**•***•*••*•*•*•**••***»*»••••••••»•••**• COUNTY HAMILTON PROCESS DESCRIPTION •*••••••••*••••••••••••••••••••••••••••• CEMENT MANUF: TRANSFER & CONVEYING CEMENT MANUF: UNLOAD- OUTFALL TOSTORAGE LIME MANUF: TOTAL LIME MANUF: ROTARY KILN CONCRETE BATCH: TOTAL ASPHALT CONCRETE: TOTAL ASPHALT CONCRETE: AGGREGATE STORAGE BRICK MANUFACTURING: TOTAL SECONDARY COPPER SMELTING: SECONDARY COPPER SMELTING: SECONDARY COPPER SMELTING: MINING: ORE DRYER MIXER WET DRYER STORAGE ANNUAL PROCESS RATE (TONS/VR) EL. IND. FURN ROTARY FURN. CASTING FLAKERS PELITE EPANDER GLASS MELT FURNACE ANNEALING FURNACE HAMMER MILL HANDLING & STORAGE HANDLING CHEMICAL MANUFAC: CHEMICAL MANUFAC: CHEMICAL MANUFAC: HANDLING - CHEMICAL MANUFAC: REACTORS CHEMICAL MANUFAC: CHEMICAL MANUFAC: GLASS MANUFAC GLASS MANUFAC GLASS MANUFAC GLASS MANUFAC GLASS MANUFAC GYPSUM MANUFACTURING: MIXERS CERAMIC CLAY: GRINDING REFINERY: FCL REGENERATION PAINT MANUFACTURING: MIXERS CARBON BLACK PAINT SPRAY BOOTHS COAL STORAGE (TOTAL) SEC ALUMINUM PROD: CRUCIBLE FURNACE IRON/STEEL FOUNDRY: CUPOLA FURNACE IRON/STEEL FOUNDRY: SAND HANDLING IRON/STEEL FOUNDRY: PLATING TERMINAL GRAIN ELEVATOR GRAIN PROCESS: HANDLING CEMENT MANUF: RAW GRINDING CEMENT MANUF: UNLOAD- OUTFALL TOSTORAGE CONCRETE BATCH: TOTAL (S) (S) (S) (S) (S) 1487OOO (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) 3458849 (S) (S) 3403456 (S) (S) (S) (S) (S) (S) POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/VR) **•*••••***•••••••*•• 0.48 - 125. OO - 952.35 - 12.00 - 1.58 - 460.97 - 37.29 - 41.46 - 1.94 - 17.77 - O.4O - 2.55 - 0.06 - 8.46 - O.56 - O.OO - 0.98 - 0.71 - 1.05 - O.O3 - 12.0O - 4.80 - 0.23 - O.O9 - 9. SB - O.OO - 8.25 - 1.64 - O.OO - 501.53 - 0.20 - 1.74 - 510.52 - 0.11 - 1415.92 - 136.85 - 4.OO - 75.00 - 46.25 - 0.96 250. OO 964 . 48 12.00 1.58 46O.97 37.29 41.46 5.43 87. OS O.BO 2.55 0.06 8.46 O.56 O.OO O.98 0.71 1.O5 O.O3 12.0O 4.80 0.23 O.O9 9.58 O.OO 8.25 1.64 O.OO 2075.31 0.20 34.73 510.52 O.11 1415.92 136.85 4.OO 150.00 46.25 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) ••*••**•• 0.72 187.SO 958.42 12.00 1.58 460.97 37.29 41.46 5.43 52.47 0.6O 2.55 0.06 8.46 O.56 O.OO O.98 0.71 1.O5 O.O3 12.OO 4.80 O.23 O.09 9.58 O.OO 8.25 1.64 O.OO 589.37 0.2O 18.23 303.67 O. 11 1415.92 136.85 4.CO 112.SO 46.25 ------- JEFFERSON LAKE LUCAS Concrete batch: iransfer of Sana CONCRETE BATCH: MIXER LOAD OF AGGREGATE CONCRETE BATCH: LpAD OF DRV BATCH TRUCK ASPHALT CONCRETE: TOTAL SECONDARY COPPER SMELTING: CRUCIBLE FURN ASPHALT ROOFING: TOTAL DRYER HANDLING • STORAGE REACTORS MILLS CALCINERS is) 1. /o - 1. /O CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC CHEMICAL MANUFAC GENERAL WOOD WORKING COAL STORAGE (TOTAL) . IRON PROD: BLAST FURNACE DUST HANDLING STEEL PRODUCTION: BASIC OXYGEN FURNACE STEEL PRODUCTION: SCARFING IRON/STEEL FOUNDRY: ELECTRIC ARC FURNACE FOUNDRY: SHOT BLAST GRINDER / FINISHING BRICK MANUFACTURING: TOTAL MINING: PRIMARY CRUSHING COAL STORAGE (TOTAL) COKE MANUF: COAL STORAGE COKE MANUF: COAL CHARGING COKE MANUF: COKING (DOOR LEAKING) COKE MANUF: COKE QUENCHING COKE MANUF: COKE HANDLING COKE MANUF: COKE PUSHING LIME MANUF: TOTAL ASPHALT CONCRETE: TOTAL STONE QUARRY: PRIMARY CRUSHING RUBBER MANUFAC: TRIMMING COAL STORAGE (TOTAL) COKE MANUF: COAL STORAGE COAL CHARGING COKING (OOOR LEAKING) COKE QUENCHING COKE PUSHING CASTING HOUSE REVERBERATORV FURNACE CHIP DRVER (ROTARV) IRON/STEEL FOUNDRY: ELECTRIC ARC FURNACE IRON/STEEL FOUNDRY: SAND HANDLING SHOT BLAST GRINDER / FINISHING CORE MAKING COKE MANUF COKE MANUF COKE MANUF COKE MANUF IRON PROD: SEC ALUMINUM PROD: SEC ALUMINUM PROD: FOUNDRY: STEEL FOUNDRY: GRAIN ELEVATOR: GRAIN HANDLING (TOTAL) TERMINAL GRAIN ELEVATOR GRAIN ELEVATOR: WHEAT MILL GRAIN PROCESS: CORN MILLING GRAIN PROCESS: RECEIVING GRAIN PROCESS: DRYING GRAIN PROCESS: HANDLING CEMENT MANUF: UNLOAD- OUTFALL TOSTORAGE LIME MANUF: TOTAL LIME MANUF: PRIMARY CRUSHING ASPHALT CONCRETE: TOTAL STONE QUARRY: HANDLING STONE QUARRY: PRIMARY CRUSHING STONE QUARRY: SECONDARY CRUSH & SCREEN STONE QUARRY: STORAGE GENERAL WOOD WORKING CARBON BLACK (S) (S) 14491OO (S) (S) (S) 62097 (S) (S) (S) (S) 9504906 (S) (S) (S) (S) (S) (S) (S) 2937562 (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) 1868987 (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) 6712276 (S) 164971 (S) 140979 (S) (S) (S) (S) 351O48 (S) (S) (S) (S) (S) (S) 0.13 - 6.0O - 449.22 - 1.34 • 10.22 - 13. 4O - 4.66 - 0.00 - 0.32 - 2.04 - 10.96 - 1378.21 - 282.75 - 138.60 - 4.95 - 27.52 - O. 12 - 0.18 - 0.74 - 425.95 - 22.77 - 66.73 - 31. 4O - 15. 7O - 1.81 - 27.47 - 949.59 - 43.40 - 311.75 - 0.01 - 271. CO - 65.59 - 192.24 - 9O.47 - 45.23 - 79.16 - 6O. 14 - 3.90 - 2.46 - 7.35 - 40. 2O - 0.13 - 1.75 - 172. 2O - 7282.82 - 34.30 - 98.98 - 3.93 - 3.52 - 357.54 - 3.45 - 496.12 - 30.22 - 108.82 - 117.29 - 387.26 - 1161.78 - 265.75 - 5.72 - 2.67 - O.13 6. CO 449.22 * 2.69 10.22 13. 4O 4.66 O.OO 0.32 2.04 10. 96 57O2 . 94 282.75 1188. CO 4.95 91.20 0.12 0.18 0.74 1762.54 94.2O 785. CO 7O.6S 471. CO 1O.21 78. SO 961.69 43.40 311.75 O.O1 1121.39 271. 4O 2261.63 203 . 55 1356.98 226. 16 690.86 3.90 2.46 24.36 4O.2O 0.13 1.75 172. 2O 7282.82 34.30 98.98 3.93 3.52 387.54 6.90 5O2.44 3O.22 1O8.82 117.29 387 . 26 1161 .78 255.75 5.72 2.67 1. /D O. 13 6.CO 449.22 2.O6 10.22 13.4O 4.66 O.OO 0.32 2.O4 10.96 941.22 282.75 48S. 1O 4.95 20.97 0.12 O.18 0.74 147.20 28.26 66.73 39.25 15. 7O 6.28 36.89 955.64 43.40 311.75 0.01 329.94 81 .42 192.24 113.OB 45.23 106.3O 6O.14 3.9O 2.46 14.CO 40.2O O. 13 1.75 172.2O 6144.6O 34.3O 9B.98 3.93 3.52 357.54 5.18 499.28 6.04 1O8.82 117.29 387.26 1161.7B 255.75 5.72 3.67 ------- Monroe COAL STORAGE (TOTAL) SEC ALUMINUM PROD: REVERBERATORV FURNACE SEC ALUMINUM PROD'CHLORINATION - FLUXING IRON/STEEL FOUNDRY: ELECTRIC ARC FURNACE IRON/STEEL FOUNDRY: BALL MILL MINING: HANDLING PRIMARY ALUMINUM: MAERIAL HANDLING PRIMARY ALUMINUM: ANODE BAKING FURNACE PRIMARY ALUMINUM: PREBAKED REDUC. CELL (S) (S) (S) (S) (S) (S) (S) (S) (S) 62.91 33.78 875. OO 7.38 8.67 52. OO 8326.34 285.75 965.84 - - - - - - - - - 260.34 33.78 875. OO 24.47 8.67 52. OO 8326.34 285.79 965 . 84 78. 1O 33.78 875.OO 14.06 8.67 52.OO 8326.34 285.75 969.84 ------- STATE OF OHIO INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE TOTALS FOR THE STATE OF OHIO «»»•««•«*«*****•»*»**»»•***•»»*»« SIC CODE * •* * 121O 129O 142O 144O 2040 2080 209O 2290 244O 246O 2510 262O 2630 264O 265O 266O 2750 2B1O 2820 284O 285O 289O 295O 299O 3060 3070 322O 323O 324O 325O 327O 329O 331O 332O POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR) 62.91 - 157.85 - 2416.93 - 505. SO - 1687. 15 - 1.40 - 0.17 - 1.91 - 0.26 - 5.47 - 2.OO - 2.93 - 10.30 - 4.15 - 4.31 - 1O. 96 - 1.72 - 22.95 - 16.51 - 19.65 - 8.25 - 328.71 - 1292.91 - O.98 - 2.35 - 3.OO - 34.16 - 1O.O1 - 125. OO - 0.99 - 2O56.O8 - 77.30 - 6599.81 - 779.22 - 260.34 653.18 2423.25 SOS. SO 1687. 15 5. BO 0.17 1.91 0.26 5.47 8.26 12. 1O 42.61 17.18 17.84 10. 96 7. 1O 43.33 27.13 81.31 8.25 373.56 1299.15 O.98 9.72 12.40 37.61 1O.01 25O.OO 3.14 2191.34 77.78 26914.64 4894.81 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) 78.10 133.25 2420.O9 298.65 1687.15 1.74 0.17 1.91 0.26 5.47 2.48 3.63 12.78 2.93 5.35 10.-96 2.13 20.48 17.32 24.39 8.25 316.37 1296.03 O.98 2.91 O.56 11.71 10.O1 187.50 1. 16 2108.47 77.54 7791.24 1505.62 ------- STATE OF OHIO INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE (CONTINUED) TOTALS FOR THE STATE OF OHIO (CONTINUED) SIC CODE **** 3330 3340 3350 3420 3440 3450 3460 3470 3490 3530 354O 3620 3660 371O 3720 3990 4460 4910 4960 5050 5150 S16O 598O 8060 8090 8220 999O POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR) 1O520.63 334.92 21.O3 O.O3 O.O4 0. 15 7.09 1.1O 2.37 O.OO 2.35 15.99 0.33 29.54 0.02 0.26 6.00 2597.91 4.71 328.21 8145.73 1.76 27. 3O 3.3O 5.61 4.23 0.80 . - - - - - - - - - - . - - - - - . - - - . . - - - - 10529.49 436.61 21.03 0.03 O.04 0.15 29. 07 4.23 7. 12 O.OO 29.32 2O. 31 1.38 1O0.95 0.02 O.26 6.00 1O749.96 19.47 328.21 8145.73 1.76 1O5. 10 13.67 23.21 17.49 0.80 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) 1O521.32 387.58 21.03 0.03 0.04 0.15 B.78 1.34 3. 17 O.OO 14.37 16.32 0.42 25.81 O.02 0.26 6.OO 192O.7O 0.58 328.21 70O7.5O 1.76 33.28 4. 1O 6.96 5.25 0.8O ------- STATE OF OHIO INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE (CONTINUED) TOTALS FOR THE STATE OF OHIO BY COUNTY •*•••***•••••*••*••••«*•*••»••••••*•••••**•• COUNTY *•*•»••••• BELMONT CUYAHOQA SIC CODE POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/VR) •••*••••••••••••••••• HAMILTON 129O 295O 3310 3320 4910 2O4O 264O 2B1O 2850 2950 299O 322O 3230 324O 327O 329O 3310 3320 334O 342O 3450 3460 3470 3530 3S4O 3620 371O 372O 3990 4910 BO9O 9990 144O 2O4O 208O 2510 2630 157.85 - 35.65 - 5.77 - O.26 - 152.15 - 656.20 - 1.16 - 9.15 - 8.25 - 655.82 - O.98 - O.49 - 1O.O1 - 125.00 - 962. O4 - 76.83 - 8419.37 - 726.27 - 328.18 - O.03 - 0.15 - 7.09 - 1.00 - 0.00 - O.01 - 15.77 - 18.41 - 0.02 - 0.26 - 16.31 - 3.45 - 0.8O - 5OS.SO - 560.00 - 1.40 - 2.00 - 10.30 - 653. 18 35.65 17.29 5. 19 629.57 655.20 4.8O 9. 15 8.25 662.06 0.98 O.49 10.O1 250.00 974.17 77.31 18857.72 481O.43 429.48 0.03 0.15 29.07 4. 12 0.00 O.O1 19.41 54.88 0.02 O.26 67.47 14.26 O.8O SOS. 50 560. CO 5.8O 8.26 42.61 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/VR) •••••*••• 133.25 35.65 6.66 2.73 BO. 99 665.2O 1.44 9.15 8.25 668.94 O.98 O.49 1O.O1 187.60 968. 11 77.07 6169.43 1438.81 38O.64 O.O3 O.15 8.78 1.24 O.OO O.01 16.05 21.22 O.02 O.26 5.06 4.28 O.80 298.66 56O.OO 1.74 2.48 12.78 ------- JEFFERSON LAKE LUCAS 2...- 265O 266O 275O 2810 2820 2840 289O 2950 3O70 3250 327O 3290 3320 3330 3340 3470 3490 354O 3660 3710 4460 491O 4960 5150 6160 5980 8O60 8220 2620 325O 3310 3350 4910 2750 282O 2890 2950 3060 3270 3310 3620 4910 1420 2O40 2090 2290 2440 2460 2820 2890 2950 3220 3310 3320 3340 3440 3490 371O 4910 6080 ..99 - 12._ 4.31 - 1O. 96 - 1.71 - 13.79 - 13.12 - 19.65 - 14.29 - 449.22 - 3.OO - O. 13 - 132.97 - O.47 - 5.05 - 2.82 - O.3B - O.11 - 1.61 - 2.34 - 0.33 - 4.61 - 6.00 - 389.03 - 4.71 - 992.77 - 1.76 - 27.30 - 3.30 - 4.23 - 2.93 - O.86 - 458.81 • O. 12 - 1370.34 - O.01 - 1.65 - 311.75 • 43.40 - 2.35 - 961. O7 - 166.87 - O.22 - 41O.25 - 2416.93 • 471.96 - 0.17 - 1.91 - 0.26 - 6.47 - 1.73 - 2.67 - 108.82 - 33.67 - 833.94 - 47.64 - 6.36 • O.O4 • O.75 • 6.52 - 259.83 • 328.21 - 17.84 10.96 7.09 34.18 13. 12 81.31 59. 14 449.22 12. 4O O. 13 2O7 . 97 0.47 14.53 11.67 0.77 0.11 4.OO 29.31 1.38 19. 06 6.OO 16O9.BO 19.47 992.77 1.76 1O5.1O 13.67 17.49 12.1O 3. 01 1585.25 0. 12 5670.39 O.O1 6.84 311.75 43.40 9.72 10O9.19 1509.55 O.9O 1697.68 2423.25 471.96 O.17 1.91 O.26 5.47 7.17 2.67 108.82 37.12 4911.69 64.65 6.36 O.O4 3.12 27. OO 1O75.16 328 . 2 1 ..49 5.35 10.96 2.13 11.33 13.12 24.39 1.95 449.22 0.56 O. 13 17O.47 O.47 9.79 3.50 O.59 O.11 2.23 14.36 O.42 2.97 6.OO 482.94 O.5B 992.77 1.76 33.28 4.1O 5.25 3.63 1.O3 799.79 O.12 931.45 0.01 2.OS 311.75 43.40 2.91 969.89 193. 11 O.27 127.71 242O.O9 471.96 O.17 1.91 O.26 5.47 2.15 2.67 108.82 11.22 599.82 54.29 6.36 O.O4 0.94 1.62 322.55 328.21 ------- 5150 7152.95 - 7152.95 6014.73 8090 2.16 - 8.95 2.68 MONROE 1210 62.91 - 260.34 78.1O 3310 16.05 - 33.13 22.73 3330 10817.81 - 10817.81 10617.81 3360 20.90 - 20.90 20.9O ------- APPENDIX G SUMMARY OF WISCONSIN STATE PROCESS FUGITIVE EMISSION INVENTORY ------- STATE OF WISCONSIN INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS FOR ALL FACILITIES TOTALS FOR THE STATE OF WISCONSIN •*»»«»»*****»•****»*»»««***»**•»* POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 3350.47 - 11650.36 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 4082.99 TOTALS FOR THE STATE OF WISCONSIN BY COUNTY »***»»••»*•»**«*»»*•*•**«*•*»»*»*»*****»**** COUNTY OF MILWAUKEE POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 3350.47 - 11650.36 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR): 4082.99 ------- STATE OF WISCONSIN INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE TOTALS FOR THE STATE OF WISCONSIN •«•***•*»«*»»«*«»*•»•*»»***•••*•* COKE MANUF: COKE MANUF: COKE MANUF: COKE MANUF: PROCESS DESCRIPTION ••a************************************* COAL STORAGE (TOTAL) COKE MANUF: COAL CHARGING COKING (DOOR LEAKING) COKE QUENCHING COKE HANDLING COKE PUSHING SEC ALUMINUM PROD: REVERBERATORY FURNACE SEC ALUMINUM PROD: CRUCIBLE FURNACE SEC ALUMINUM PROD: CHIP DRYER (ROTARY) SEC LEAD SMELTING. POT (KETTLE) FURNACE SEC ZINC SMELT: KETTLE MELTING FURNACE IRON/STEEL FOUNDRY: CUPOLA FURNACE ELECTRIC ARC FURNACE INDUCTION FURNACE CASTING SHAKEOUT SAND HANDLING IRON/STEEL FOUNDRY:FOUNDRY CAST CLEANING IRON/STEEL FOUNDRY: MOLD MAKING FOUNDRY: SHOT BLAST GRINDER / FINISHING STEEL FOUNDRY: CORE MAKING IRON/STEEL FOUNDRY: BALL MILL TERMINAL GRAIN ELEVATOR CORN MILLING DRYING HANDLING CLEANING TOTAL IRON/STEEL FOUNDRY: IRON/STEEL FOUNDRY: IRON/STEEL FOUNDRY: IRON/STEEL FOUNDRY: GRAIN PROCESS: GRAIN PROCESS: GRAIN PROCESS: GRAIN PROCESS: CEMENT MANUF: ASPHALT CONCRETE. TOTAL SECONDARY COPPER SMELTING: SECONDARY COPPER SMELTING: EL. IND. CRUCIBLE FURN FURN ANNUAL PROCESS RATE (TONS/VR) ********* 3477O32 (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) 128631 223O93 71 109 725424 1124265 130O46 (S) 119718 29934 66911 639361 (S) 141254 696147 (S) (S) 304399 (S) (S) POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR) *•**••****»*•*****••* 5O4.17 - 96.64 - 45.48 - 22.74 - 2.62 - 39.79 - 4.65 - 1.78 - 9.49 - O. 14 - O.01 - 6.43 - 117. 12 - 71.11 - 435.25 - 168.64 - 1O. 4O - 6.43 - O.6O - 5.24 - 142. 19 - 693.71 - 205.95 - 3.53 - 174. O4 - 142.49 - 344.65 - 94.36 - O.26 - 0.55 - 2086.22 1136.96 1O2.33 682. 18 14.78 113. 7O 4.65 1.78 9.49 0.14 0.01 128.63 388. 18 71.11 4642.71 168.64 52.02 6.43 0.60 5.24 142.19 693.71 2O5 . 95 3.53 174.04 142.49 576.45 94.36 0.74 1.11 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) ••***•*** 193.52 96.64 56.85 22.74 9. 1O 53.44 4.65 1.78 9.49 O. 14 O.O1 67.53 223.O9 71.11 116O.68 168.64 31.21 6.43 O.6O 5.24 142.19 693.71 205.95 3.53 174.O4 142.49 442.25 94.36 O.74 O.85 ------- STATE OF WISCONSIN INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORV TOTAL PROCESS FUGITIVE EMISSIONS BY PROCESS TYPE (CONTINUED) TOTALS FOR THE STATE OF WISCONSIN BY COUNTY to***************************************** COUNTY MILWAUKEE PROCESS DESCRIPTION COAL STORAGE (TOTAL) COKE MANUF: COAL CHARGING COKING (DOOR LEAKING) COKE QUENCHING COKE HANDLING COKE PUSHING REVERBERATORY FURNACE CRUCIBLE FURNACE COKE MANUF COKE MANUF COKE MANUF COKE MANUF SEC ALUMINUM PROD: SEC ALUMINUM PROD: SEC ALUMINUM PROD: CHIP DRYER (ROTARY) SEC LEAD SMELTING: POT (KETTLE) FURNACE SEC ZINC SMELT: KETTLE MELTING FURNACE IRON/STEEL FOUNDRY: CUPOLA FURNACE IRON/STEEL FOUNDRY: IRON/STEEL FOUNDRY: IRON/STEEL FOUNDRY: IRON/STEEL FOUNDRY: ELECTRIC ARC FURNACE INDUCTION FURNACE CASTING SHAKEOUT SAND HANDLING IRON/STEEL FOUNDRY:FOUNDRY-CAST CLEANING IRON/STEEL FOUNDRY: MOLD MAKING FOUNDRY. SHOT BLAST GRINDER / FINISHING STEEL FOUNDRY: CORE MAKING IRON/STEEL FOUNDRY: BALL MILL TERMINAL GRAIN ELEVATOR GRAIN PROCESS: CORN MILLING DRYING HANDLING CLEANING TOTAL GRAIN PROCESS GRAIN PROCESS GRAIN PROCESS CEMENT MANUF: ASPHALT CONCRETE: TOTAL SECONDARY COPPER SMELTING: SECONDARY COPPER SMELTING: EL. IND. FURN CRUCIBLE FURN ANNUAL PROCESS RATE (TONS/YR) »«•»»»**« 3477032 (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) 128631 223O93 71109 725424 1124265 130046 (S) 119718 29934 6691 1 639361 (S) 141254 696147 (S) (S) 304399 (S) (S) POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR) •*•**»*•***•********• 504. 17 - 96.64 - 45.48 - 22.74 - 2.62 - 39.79 - 4.65 - 1.78 - 9.49 - 0. 14 - 0.01 - 6.43 - 117. 12 - 71.11 - 435.25 - 168.64 - 10. 4O - 6.43 - 0.60 - 5.24 - 142. 19 - 693.71 - 205.95 - 3.53 - 174. O4 - 142.49 - 344.65 - 94.36 - 0.26 - 0.55 - 2086.22 1136.96 1O2.33 682. 18 14.78 113.70 4.65 1.78 9.49 O. 14 O.O1 128.63 388. IB 71.11 4642.71 168.64 52.02 6.43 O.6O 5.24 142. 19 693.71 2O5 . 95 3.53 174.04 142.49 576.45 94.36 0.74 1.11 TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) ********* 193.52 96.64 56.85 22.74 9. 1O 53.44 4.65 1.78 9.49 O. 14 O.O1 67.53 223.09 71.11 116O.68 168.64 31.21 6.43 O.6O 5.24 142. 19 693.71 205.95 3.53 174.O4 142.49 442.25 94.36 0.74 O.85 ------- STATE OF WISCONSIN INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORV TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE TOTALS FOR THE STATE OF WISCONSIN ***««*•»»< SIC CODE *•** 2O4O 2060 2O8O 295O 324O 329O 331O 3320 3340 336O 351O 352O 3S30 3S6O 3690 491O 4960 5O9O POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/VR) ***•**»»•*»•»*»»•*»*« 5O9.75 - 139.24 - 570.72 - 94.36 - 344.65 - 6.13 - 240.24 - 731.13 - 12.69 - 0.82 - 20.35 - 21.06 - 1 .58 - 50.36 - 34. 19 - 464.37 - 6.83 - 1O2.OO - 5O9.75 139.24 57O.72 94.36 576.45 6.13 2186.38 4979.82 12.69 1.85 55.62 75.35 7.85 348. 17 34. 19 1921.52 28.26 1O2.OO TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) *•**•*»*• 5O9.75 139.24 570.72 94.36 442.25 6.13 279.69 1560.94 12.69 1.59 26.43 31. 10 4.72 114.59 34. 19 144. 11 8.48 1O2.0O ------- STATE OF WISCONSIN INDUSTRIAL PROCESS FUGITIVE EMISSION INVENTORY TOTAL PROCESS FUGITIVE EMISSIONS BY SIC CODE (CONTINUED) TOTALS FOR THE STATE OF WISCONSIN BY COUNTY ******************************************** COUNTY ••**•***** MILWAUKEE SIC CODE ***• 2O4O 2O6O 2OBO 295O 324O 3290 331O 332O 334O 3360 351O 352O 3530 356O 369O 491O 496O 5O9O POTENTIAL PROCESS FUGITIVE EMISSIONS (TONS/YR) **«*»•»«»»»»»»»****•» 509 . 75 139.24 57O.72 94.36 344.65 6.13 240.24 731. 13 12.69 O.82 20.35 21.06 1.58 50.36 34.19 464.37 6. 83 1O2.00 - - - - - - - - - - - - - - - - - - 509.75 139.24 57O.72 94.36 576.45 6.13 2186.38 4979.82 12.69 1.85 55.62 75.35 7.85 348. 17 34. 19 1921.52 28.26 102.OO TYPICAL PROCESS FUGITIVE EMISSIONS (TONS/YR) ********* 5O9.75 139.24 570.72 94.36 442.25 6.13 279.69 156O.94 12.69 1.59 26.43 31.10 4.72 114.59 34.19 144.11 8.48 1O2.OO ------- |