ENVIRONMENTAL PROTECTION AGENCY
             OFFICE OF ENFORCEMENT
                   EPA-33072-78-020
         Visible Emission  Observations
       Alabama By-Products  Corporation
            T arrant City,  Alabama
NATIONAL ENFORCEMENT INVESTIGATIONS CENTER
              DENVER, COLORADO
                  NOVEMBER  1978

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      Environmental  Protection Agency
          Office of Enforcement
             EPA-330/2-78-020
       VISIBLE  EMISSION  OBSERVATIONS

      ALABAMA BY-PRODUCTS  CORPORATION

           TARRANT CITY, ALABAMA
             Jonathan A.  Dion
               November 1978
National Enforcement Investigations Center
             Denver, Colorado

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                               CONTENTS
  I.  INTRODUCTION
 II.  SUMMARY AND CONCLUSIONS  	   2
       CHARGING 	   2
       TOPSIDES   	   3
       DOORS	3
       PUSHING  	   4
       COMBUSTION STACKS 	   4

III.  PROCESS DESCRIPTION  	   5

 IV.  INSPECTION OBSERVATIONS  	   7
       OPERATING PRACTICES AND EQUIPMENT  	   7
       VISIBLE EMISSION OBSERVATIONS  	  11
  APPENDICES

  A  Alabama Air Pollution Control  Rules and Regulations,
       Chapter 4
  B  Door Cleaning and Condition Forms
  C  Visible Emission Observation Methods
  D  Completed VEO Forms
  E  Photographs
                                FIGURE

  1.  Alabama By-Products Coke Plant .  .
                                TABLES

  1.  Charging Emissions 	  14
  2.  Door Emissions	15
  3.  Pushing Emissions  	  16
  4.  Topside Emissions  	  18
  5.  Stack Emissions	19

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                           I.   INTRODUCTION
     Alabama By-Products Corporation (ABC) operates a foundry coke
plant in Tarrant City (Jefferson County), Alabama.   ABC has a history
of non-compliance with regulations contained in Chapter 4 of the Alabama
Air Pollution Control Commission Rules and Regulations [Appendix A].
As a result, the U.S. Department of Justice, at the request of the
U.S. Environmental Protection Agency (EPA), commenced a civil action
on November 8, 1977 in Federal District Court against ABC.

     The Alabama Air Pollution Control Commission Rules and Regulations
cited in this report, with the exception of Section 4.9.4 which deals
with pushing emissions, are part of Federally-approved Alabama State
Implementation Plant (SIP).  For pushing emissions, EPA Region IV,
has cited ABC for violations of Section 4.4.1 of the Alabama regulations
which is a Federally-approved mass particulate emission-limiting regula-
tion based upon the process weight rate rather than the opacity of
visible emissions.

     In December of 1977, at the request of EPA Region IV, National
Enforcement Investigations Center (NEIC) personnel  inspected ABC to
determine compliance with the Regulation 4.9.  The results of that
inspection are contained in this report.

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                     II.  SUMMARY AND CONCLUSIONS
     Between December 5 and 9, 1977, inspectors from EPA's National
Enforcement Investigations Center (NEIC) conducted a coke plant survey
at Alabama By-Products Corporation in Tarrant City, Alabama.   The
purpose of the survey was to determine the compliance status  of the
plant with Regulation 4.9 of the Alabama Air Pollution Control Rules
and Regulations.


CHARGING

     Charging emissions at all batteries were within the limits allowed
by the Regulation.  However, on Battery 1, the jumper oven selection
and the condition of the jumper pipe could result in reduced  control
of emissions during charging.   The jumper ovens on Battery 1  are fourth
in the pushing series.  These ovens are producing more gases  than the
ovens next in the pushing series, a usual choice for a jumper oven.
Therefore, a jumper oven fourth in the pushing series should  be less
effective in handling vented emissions than a jumper oven next in the
pushing series.

     The high operating temperatures of the jumper pipe on Battery 1
caused warpage resulting in a poor fit between the ovens and  the jumper
pipe.  This condition results in less effective steam aspiration of
the oven being charged.

     On Battery 2, the larry car has stationary fill sleeves  instead
of drop sleeves.  The bottom of the stationary fill sleeves is about
15 to 20 cm (6 to 8 in) above the charge ports.  This gap reduces the
effectiveness of steam aspiration by allowing outside air to  enter

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the oven.  Also, emissions were observed escaping from the oven,  despite
the high steam aspiration rate [10.5 to 11.2 kg/cm2 - 150 to 160  psig]
used on this battery.


TOPSIDES

     Topside emissions (offtake piping and lids) from all four batteries
were within the limits allowed by the Regulation.
DOORS

     Door emissions from Batteries 2, 5 and 6 were within the limits
allowed by the regulation.  However, door emissions on Battery 1 exceeded
the Regulation for 7 out of 10 inspections. During door inspections,
door condition, and door and jamb cleaning effectiveness were recorded
for Battery 1.  In general, physical condition was satisfactory, but
door and jamb cleaning, which was done by machine, was often incomplete -
leaving deposits that obstructed the gas channel and/or interferred
with the knife edge seal.

     The doors on Battery 1 were being modified to permit finer adjust-
ments and greater leak control.  However, during the inspection very
little door adjusting was observed.

     In order to reduce the number of leaking doors on Battery 1, the
collector main pressure was reduced between door inspections.  The
result was a significant reduction in the percent of doors leaking
(from 27% to 11%).

     The Company, in an attempt to minimize chuck door leakage on
Battery 1, placed cardboard gaskets on the chuck door at the end of
leveling.  However, the reduction in leakage resulting from this action
could not be determined because leak rates prior to the use of gaskets

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was not known.  The cardboard gasket tended to smolder and smoke in
some cases; this condition required the observer to distinguish a
chuck door leak from gasket smoke.
PUSHING

     Pushing on all four batteries exceeded the limits of the Regulation.
In fact, pushing emissions were often read at 100% opacity.   Coking
times obtained during the inspection are considered about average for
a foundry plant.

     Indications of poor coal distribution in the ovens were observed
during the inspection.  Although poor coal distribution does not directly
affect pushing emissions, it can eventually lead to refractory damage
which can result in greater pushing and door emissions.


COMBUSTION STACKS

     The opacity of coke battery stacks reflects oven condition.
Combustion stack Number 2 (serving Battery 2) and combustion stack
Number 4 (serving Batteries 5 and 6) were observed in excess of the
20% opacity limit allowed by the Regulation on the one occasion that
visible emission observations were taken.   This indicates that these
batteries may have had some ovens in need of maintenance.

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                       III.  PROCESS DESCRIPTION
     Alabama By-Products Corporation (ABC) operates four batteries in
its Tarrant City, Alabama foundry coke plant.  The batteries are desig-
nated as 1, 2, 5 and 6 and have 78, 25, 25 and 29 ovens, respectively.
Batteries 1 and 2 are operated as separate units and Batteries 5 and
6 as one unit.  Each unit has its own coal bunker, larry car, coke
side door machine, and pusher machine.   Battteries 2, 5 and 6 also
have bench machinery used for luting doors; Battery 1 doors are self
sealing.

     Battery 1 is equipped with both a Coaltek preheated coal and a
larry car charging system; the Coaltek preheated coal system was not
in operation during the inspection.  Batteries 2, 5 and 6 have only
larry car charging systems.

     For Battery 1, each oven has three charge ports numbered from
push side to coke side; for Batteries 2, 5 and 6 each oven has four
charge ports also numbered from push side to coke side.   All four
batteries are equipped with single collector mains on the push side
and are charged and pushed by the "Koppers" sequence (1's, 3's, 5's,
7's, 9's, 2's, 4's, 6's, 8's, 1's, 3's, etc.)

     Figure 1 is a schematic of the plant layout including the Coaltek
charging system.   The schematic also shows Batteries 3 and 4, which
are presently shut down.

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Quench 1, 2
             Stack 1
               O
                                                         Stack 2
                                                           o
                                                                                        Quench 5, 6



Battery 1
•
>




Battery 2


Battery 3


Battery 4

Battery 5
Battery 6
Coaltek Preheat      ^—Coal Bunker //I     \-Coal Bunker //2
                                                                Coa^ Bunker //5, 6
                                                                                         O
                                                                                     Stack 4
                          Figure 1.   Alabama By-Products  Coke Plant

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                     IV.   INSPECTION OBSERVATIONS
     During the December 6 to 9, 1977 inspection,  an NEIC inspector
documented process operations, work practices, and current equipment
having a bearing on charging, door and pushing emissions while visible
emission observations (VEO's) of those processes were being conducted.
No such process parameters were gathered while VEO's were made for top-
sides and battery stacks.
OPERATING PRACTICES AND EQUIPMENT

Charging

     The charging procedure for Battery 1  was as follows:

     1.   The standpipe cap on the oven to be charged was  manually
          cleaned, closed, and luted.   The aspiration steam was turned
          on, the oven was put on the main, and the lids on charge
          ports 1 and 3 were removed by mechanical (magnetic) lid
          lifters on the larry car.

     2.   Hopper 1 was completely emptied and lid 1 was replaced.
          Hopper 3 emptied while the aspiration steam was  turned on
          for the oven next lowest in number (this oven is fourth in
          the pushing series and is called the jumper oven).   Lid 3
          for the jumper oven was removed.  When hopper 3  completely
          emptied, a jumper pipe connecting port 3 on the  oven being
          charged with port 3 on the jumper oven was put into place.

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                                                                       8
     3.   Lid 2 was removed and hopper 2 began to empty and the larryman
          called for the leveling bar.  After hopper 2 was emptied,
          the leveling completed and jumper pipe removed, lids 2 and
          3 (one lid on the oven being charged and the other on the
          jumper oven) were replaced.

     4.   All lids were luted and the aspiration steam turned off for
          both ovens.

     Aspiration steam pressure ranged between 8.4 and 9.8 kg/cm2 (120 and
140 psig) during charging.   The pressure readings were taken from a
gauge located about 24 m (80 ft) east of the battery on a header pipe
that made a "T" connection at the battery.   The actual pressure at
the oven was not known.

     The jumper pipe often became red hot during use.  The pipe was
distorted and its asbestos sealing rings at the jumper pipe - oven
port interfaces were in poor condition.

     The aprons in hoppers 1 and 3 on the larry car for Battery 1
were missing.  The partially corroded apron in hopper 2 was in place.

     The charging procedure on Battery 2 was as follows:

     1.   The standpipe cap on the oven to be charged was manually
          cleaned, closed,  and luted.   The aspiration steam was turned
          on, the oven was put on the main, and lid 1 was removed
          manually.

     2.   The larry car moved over port 1 and dropped coal from Hopper 1
          through a stationary fill sleeve into the oven until the
          hopper was empty.  The bottom of the fill sleeves on the
          larry car was about 15 to 20 cm (7 to 8 in) above the charge
          ports. The larry car moved back and lid 1 was replaced and
          luted.

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     3.   This same sequence was used for ports 4, 3 and 2, in that
          order.  Leveling was done after all ports had been charged.

     Aspiration steam pressure ranged from 10.ft to 11.2 kg/cm2 (150 to
160 psig) during charging.  The pressure readings were taken from a
gauge located about 24 m (80 ft) east of the battery on a header pipe
that made a "T" connection at the battery.   Actual pressure at the
oven was not known.

     The charging procedures on Batteries 5 and 6 (a single operating
unit) were not documented in detail, however, the following observations
were made:

     1.   The hoppers were discharged in the order 1, 4, 2 and 3.

     2.   The larry car was equipped with a jumper pipe which connected
          port 3 on the oven being charged to port 3 on the oven two
          ahead of the oven being charged (the oven next in the pushing
          series).  The larry car also had a smoke pipe which ran the
          width of the larry car and connected the push side and coke
          side charging ports.

     3.   All drop sleeves and the jumper pipe were equipped with
          asbestos seals and made a reasonably close fit with the
          oven ports.
Doors
     During door inspections, door condition, and door and jamb cleaning
effectiveness were recorded for Battery 1 (Appendix B).   Almost all
doors inspected after cleaning had deposits of hardened tar and carbon
that reduced or, in some cases, completely cut off the gas channel
passageway.  The lower part of the coke side doors in particular,

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                                                                       10
where the automatic door cleaning equipment was apparently out of
alignment and was not cleaning this area, had these deposits.   Jambs
that were inspected after cleaning had fewer deposits than doors.

     ABC was in the process of modifying the doors at Battery 1 to
permit better sealing.   The door modifications include deeper gas
channels, knife edge adjusting bolts spaced every 10 cm (4 in) instead
of every 20 cm (8 in),  and angled slots cut into the knife edge holder
to allow greater flexibility to adjust the knife edge.   Some modified
doors were observed in use, but there were not enough of them to deter-
mine if they had fewer leaks.   Although an accurate account of door
adjustments was not kept, at only one time during the inspection was
a workman observed adjusting a leaking door.

     Collector main pressure for Battery 1 was maintained at 8 mm of
water during most of the survey.   However, the pressure was lowered
to 6 mm of water around 10:00 a.m. on December 9.  The result was a
reduction from 27% of doors leaking prior to 10:00 a.m. to 11% of
doors leaking after 10:00 a.m. [Table 2].  The pressure was later
(2:00 p.m.) raised to 7 mm and the door leakage rate went up slightly
to 11.5% [Table 2].  Collector main pressure was checked in the revers-
ing room, which is located at the bench level on the south end of
Battery 1.

     A cardboard gasket was placed on the chuck door of Battery 1
after the oven was leveled.  The Company reported that the gaskets
were used to reduce chuck door leaks.  Some cardboard gaskets tended
to smolder and smoke.
Pushing

     Coking times at ABC ranged from 24 to 26 hours.  Flue temperatures
were requested, but not obtained during the inspection; the Company
requested that this information be obtained by letter.  After one

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                                                                       11
push where emissions exceeded 40% opacity, dark spots,  indicating
possible oven cold spots, were observed on the oven walls.

     In many cases, the coke face was only half the height of the
oven, but the coke height further into the oven was considerably higher
(3/4 oven height or greater).  In one instance, coal height immediately
after charging reached the oven roof between ports 2 and 3.  Although
the coal height in the oven could not be directly observed, the fact
that the coal reached the roof was evident from the emissions of fire
and smoke from port 3 until the oven was releveled.


VISIBLE EMISSION OBSERVATIONS

Methods

     The visible emission observation methods used for charging, doors,
pushing and topsides are briefly described below.  The methods are
completely described in Appendix C.

     For charging, the inspector timed the number of seconds of visible
emissions >20% opacity during the charge* period.  The inspector also
read the maximum opacity during the charge period.

     For door emissions, the inspector began at either end of the
battery on either the push side or coke side and walked along a line
parallel with the battery -- a comfortable distance outside the pusher
machine or hot car tracks.  As the inspector walked, he identified
the leaking doors.  Once the inspector completed his traverse along
one side of the battery, he proceeded to the other side and made a
similar traverse.
* The charge period begins when coal is first introduced into an oven
  and ends when the last charge port lid is replaced.

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                                                                       12
     For topside emissions, the inspector began at either end of the
battery and walked along the center of the battery top.   In one direc-
tion he read lid leaks, and in the opposite direction standpipe leaks.
The inspector read standpipe leaks in the direction where the sun was
at his back.

     For pushing, the inspector was located on the coke side of the
battery outside the hot car tracks in order to obtain a clear view.
The inspector timed the number of seconds of visible emissions >40%
during the push cycle.*  The inspector also read the maximum opacity
from the time the coke in the oven began to move toward and into the
hot car, to the time all the coke was in the hot car.

     The inspector made VEO's at battery stacks according to EPA
Method 9 as described in the Federal Register, Volume 39, No. 219,
November 12, 1974.
Results

     In Table 1, the "Hourly Totals" column lists the cumulative times
charging emissions were >20% opacity for each hour on the hour (from
8:00-9:00, 9:00-10:00, etc.).  The "Hourly Totals - Overlap Time"
column lists the cumulative times charging emissions were >20% opacity
during any 60-minute period, including overlapping 60-minute periods.

     No "Hourly Totals" or "Hourly Totals Overlap Time" for Battery 1
exceeded the 240 seconds allowed for charging by Regulation 4.9.
Also, no "Totals" for Batteries 2, 5 and 6 exceeded the 180 seconds
allowed for charging by Regulation 4.9 for those batteries [Table 1].
* The push cycle begins when the coke side door is removed and ends
  when the quench occurs.

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                                                                       13
     The percent of total  doors leaking exceeded the 15% allowed by
the Regulation on Battery 1 for 7 out of 10 door inspections.   On
Batteries 2, 5 and 6 the percent of leaking doors did not exceed the
15% limitation [Table 2].

     All batteries had pushing emissions that exceeded 40% opacity
for more than one push per hour; the regulations allow one push per
hour to exceed 40% opacity [Table 3].

     Topside leaks did not exceed the 10% allowed by the Regulation
for offtakes nor the 5% allowed for lids [Table 4].

     EPA Method 9 stack emission observations were only made twice
during the survey.  These two observations were conducted concurrently
for combustion stack 2 (serving Battery 2) and combustion stack 4
(serving Batteries 5 and 6) for one-half hour each.   All five 6-minute
averages for stack 4 exceeded the 20% opacity standard of the Regulation.
Four of the five 6-minute averages for stack 2 exceeded 20% opacity
[Table 5].

     Copies of actual readings are contained in Appendix D.   Photographs
taken during readings are contained in Appendix E.

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                             Table 1

                       CHARGING EMISSIONS
                 ALABAMA BY-PRODUCTS CORPORATION
                      TARRANT CITY, ALABAMA
Battery/Oven
1/13
1/23
1/33
1/43
1/53
1/63
2/87
2/97
2/107
2/89
2/99
1/73
1/83
1/5
1/15
1/65
1/75
1/85
1/7
1/17
6/51
5/13

1/33
1/43
1/53
1/63
2/111
2/93
2/103
2/113
Time Start
8:03
8:18
8:38
8:55
9:10
9:27
9:44
9:55
10:11
10:21
10:30
10:51
11:07
11:27
11:41
1:40
1:59
2:15
2:29
2:49
3:38
4:00

10:30
10:48
11:06
11:24
12:54
1:00
1:36
1:13
Time >20% Hourly Totals
Opacity Time >20%
(sec.) Opacity(sec.)
Hourly Totals -
Overlap Time
>20% Opacity
Seconds Hour
December 7, 1977
2.5
13.5
9.5
13.5
22.5
20.5
6.5
16
12
17
14
9-5a
205a
4.5
10.4
54
21
10
7
40
6.5
13
December 9,
13.0
16.0
21.5
11.0
17.0
45.0
19.0
20.0

39.0

42.5

22.5


43.0



220.0

65.0


57.0

19.5
1977

29.0

32.5
17.0


84.0

39.0
59.0
66.0




65.5



229.5



92.0
78.0

19.5




61.5



101.0

8:03-8:55
8:18-9:10
8:38-9:27




9:44-10:31



10:51-11:4



1:40-2:29
1:59-2:49

3:38-4:00




10:30-11:31



12:54-1:13
Channel blockage between charge ports 2 and 3 caused emissions until oven
was releveled.

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                              Table  2

                          DOOR EMISSIONS
                  ALABAMA BY-PRODUCTS  CORPORATION
                       TARRANT CITY, ALABAMA
                                                                       15
Battery
Stop Time
% CS Doors
Leaking
% PS Doors
Leaking
% Total Doors
Leaking
(15% allowed)
 1
 1
 1
 1

 2
 2
 2

5/6
5/6
5/6
10:05
11:15
 1:25
 2:34

11:15
 1:34
 2:43

11:30
 1:45
 3:51
             8:33
            11:27
             1:45
             9:44
            11:16
             2:33
                         December 6,  1977
21.8
11.5
19.2
24.4
8.0
20.0
20.0
0
1.8
1.8
December 8,
25.6
34.6
30.8
December 9,
24.4
14.1
14.1
16.7
12.8
14.1
16.7
4.0
-
-
0
1.8
-
1977
20.5
26.9
14.1
1977
29.5
7.7
9.0
19.
12.
16.
20.
 6.0
10.0
10.0

  0
 1.8
 0.9
                                              23.1
                                              30.8
                                              22.4
                                              26.9
                                              10.9
                                              11.5

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                                              Table 3

                                          PUSHING EMISSIONS
                                   ALABAMA BY-PRODUCTS CORPORATION
                                        TARRANT  CITY, ALABAMA
Battery/Oven  Time of Push
  Time A-Ba     Time B-CD     Time C-DC
>40% Opacity  >40% Opacity  >40% Opacity
   (sec.)        (sec.)        (sec.)
       Overlap
Pushes >40% in one hour

1/12
1/22
1/32
5/23

6/51
5/13
5/23
6/33

1/45
1/55
1/65
1/75
1/85
1/7
1/17
1/37
1/47
1/57
1/67
1/77

3:34
3:46
4:00
3:55

3:21
3:32
3:48
4:12

1:17
1:29
1:43
2:02
2:21
2:36
2:49
3:20
3:33
3:44
3:56
4:10

0
420
660
missed

3.5
18.0
88.0
15.0

-
15.0
0
0
6.0
4.0
0
0
0
0
0
0
December 6,
15.0
13.5
9.5
16.0
December 7,
8.5
33.0
24.5
20.0
December 8,
10.0
10.0
9.0
0
19.0
11.0
17.0
22.0
19.0
18.0
7.0
3.5
1977
0
67
65
0
1977
0
missed
0
0
1977
9.0
0
0
0
0
3.0
2.0
7.0
9.0
0
0
0



3
1




4




3
3
3
3
4
4
4

5



3:34-4:00
3:55




3:21-4:12




1:17-2:02
1:29-2:21
1:43-2:36
2:02-2:49
2:21-3:20
2:36-3:33
2:49-3:44

3:20-4:10

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                                         Table  3  (Continued)

                                          PUSHING EMISSIONS
Battery/Oven  Time of Push
  Time A-Ba     Time B-CD     Time C-DC
>40% Opacity  >40% Opacity  >40% Opacity
   (sec.)        (sec.)     ~  (sec.)
         Overlap
# Pushes >40% in one hour
6/51
5/13
5/23

1/15
1/25
1/35
1/45
1/55
1/65
1/75
1/85
1/7
1/17
1/27
2/93
2/103
2/113
5/13
5/23
6/51
6/33
3:34
3:45
4:07

1:50
2:06
2:19
2:32
2:46
3:14
3:31
3:42
3:55
4:06
4:18
12:55
1:08
1:31
3:34
3:42
3:59
4:18
6.0
16.0
15.0

0
1
0
1.5
0
0
0
0
0
0
0
21.5
0
0
-
51.0
0
11.0
5.5
23.0
18.0
December 9,
11
21.5
19.0
45.0
18.0.
0.5d
10.0
16.0
25.0
17.0
3.0
13.5
2.0
0
34.0
33.5
7.5
14.5
1.0
0
1.5
1977
0
3
23.0
3.5
2.0
0
0
0
0
0
0
2.0
0
7.5
2.5
2.0
0
0


3





5
3
3
3

4
5


3



4


3:34-4:07





1:50-2:46
2:19-3:14
2:32-3:31
2:46-3:42

3:14-4:06
3:31-4:18


12:55-1:31



3:34-4:18
a Time A-B is the time between door removal and the beginning of ram movement.
b Time B-C is the time between the beginning of ram movement and the deposit of coke in the hot car.
c Time C-D is the time between the deposit of coke in the hot car and the quench.
d Maximum opacity Time B-C was recorded as 40%.

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                                                                          18
                                Table 4

                           TOPSIDE EMISSIONS
                    ALABAMA BY-PRODUCTS CORPORATION
                         TARRANT CITY, ALABAMA
                           DECEMBER 7, 1977
Battery
1
1
2
2
5/6
5/6
Stop Time
9:19
l:25a
9:28
1:40
9:45a
l:48a
% Lids Leaking
(5% allowed)
2.6
2.6
0
1.0
0.9
0.5
% Offtakes Leaking
(10% allowed)
1.3
1.3
4.0
0
1.8
9.2
a  These are start times.   Stop times were not recorded on these runs.

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                                Table 5
                            STACK EMISSIONS
                    ALABAMA BY-PRODUCTS CORPORATION
                         TARRANT CITY, ALABAMA
                           DECEMBER 9, 1977
                                                                         19
Set No.

1
2
3
4
5

1
2
3
4
5
Time
Start Finish

8:35
8:41
8:47
8:53
8:59

8:50
8:56
9:02
9:08
9:14
Stack 4
8:41
8:47
8:53
8:59
9:05
Battery 2 Stack
8:56
9:02
9:08
9:14
9:20
Opacity .
Sum Average

800
730
575
690
575

1730
655
590
460
550

33.3
30.4
24.0
28.8
24.0

72.1
27.3
24.6
19.2
22.9
a  Sum of 24 readings made over a six-minute period.
b  Average of 24 readings make over a six-minute period.

-------
          APPENDIX A

ALABAMA AIR POLLUTION CONTROL
     RULES AND REGULATIONS

-------
  49 Coke Ovens.
  49 1  "Applicability. The  provisions of  this Part snaU
apply to the production of coke in existing conventional
slot-oven  coke batteries with  the exception of  Section
4.9.10 which applies to new batteries.
  4 9 2 Unloading and Transfer of Coal and Coke. Every
person  operating  coke ovens  shall apply  all reasonable
measures  to prevent emissions  from coal unloading, trans-
fer  and coke transfer.
  4.9.3 Charging.  There  shall be no  visible  emissions
during  the charging cycle from ihe charging holes or the
larry car  of any battery with an  opacity which is greater
than twenty percent (20%) (equivalent to Ringelmann No
1)  except for an average period or periods not to exceed
three (3) minutes  of any consecutive sixty (60) minutes
on  batteries with less than  seventy (70) ovens nor more
than  four  (4)  minutes  of any  consecutive sixty  (60)
minutes on batteries w.th seventy (70) ovens or more
   494 Pushing.  There shall be no visible emissions  dur-
ing the  pushing cycle, other  than water  mist or vapor
with an opacity which is greater than forty percent (40%
(equivalent to Ringelmann  No.2) for more than one (1)
 push per hour per battery or  for more than  two (2)
 consecutive pushes from the same oven.
    4.9.5  Topside Emissions.
    (a) Any leak discovered on  the  topside  of  a battery
 shall be  wet sealed  or the oven shall  not be  recharged
 until the necessary repairs are made.
    (b)  At no time  shall  there be leaks in more  than ten
 percent  (10%)  of the offtake piping and no more than
 five  percent  (5%) of the charging hole lids on  any one
 battery.
    4.9.6  Coke-Oven Doors.
    (a)  There  shall  be no  visible  emissions, except  non-
 smoking name, from any opening on the  coke oven  doors
 from more than fifteen percent (15%) of the coke  oven
 doors  on any battery at any time.
    (b)  If a self-sealing door fails  to seal during the coking
 cycle,  it shall be adjusted, repaired, or  replaced prior to a
 subsequent charge of oven.
    (c)  Luted doors which  fail  to seal after the oven is
 charged  shall be reluted promptly.
    (d)  Every person operating coke ovens shall have  a ,
  facility  to maintain and repair coke oven doors, and shall '
  maintain an inventory  of one  (1)  coke oven  door per
  twelve (12) ovens operated.                             ;
    4.9.7  Oven Maintenance.                             !
    (a)  All  ovens  shall be maintained  in good condition to
  promote complete coking of coal.                        i
    (b) All coke  oven cracks  are to  be sealed  as soon as
  practicable after they are detected.                       '
    (c)  As  directed by the  Director, reasonable  records of
  the maintenance  of oven  doors, oven burners, and oven
  interiors are to be made  and  retained  for a  reasonable
                                                           4.9. Quenching.
                                                           (a) No person shall operate a coke oven plant without
                                                         baffles  installed  and  properly operating  in  the  quench
                                                         towers.
                                                           (b) Water introduced to the quenching station must be
                                                         of a quality approved by the Director.
                                                           4.9.10  Notwithstanding the specific limits set forth  in
                                                         this Part, in order to maintain the lowest possible emis-
                                                         sion of air. contaminants, the highest and best practicable
                                                         treatment  and  control  for  particulatc matter currently
                                                         available shall be provided  for any new coke  producing
                                                         facilities.
  498 Combustion  St?cks.  There shall  be  no  visible .
emissions, other than water mist or vapor, of a shade or ,
density darker  than  that designated  as No.  1  on the
Ringelmann chart or  20% opacity from any  stack  except
for a period or periods aggregating not more  than three
minutes in any consecutive 60 minutes.

-------
           APPENDIX B





DOOR CLEANING AND CONDITION FORMS

-------
Obse
Date
Plan
Batti
'ine of
emoval
'3/2-

/333
rvpr/^Al fv'&U/t,
. {'2r 6-77
• j*u (2 f^—
•>ry /
Oven
No.
7
.

Sect.
ฉ
ฉ
ฉ
ฉ
CD
ฉ
CL>
(2)
@
ฉ
ฉ
ฉ
CD
ฉ
ฉ
ฉ
ฉ
0
14-^

•

Condi 1
01
?efrac
torv
1


1

\

/-
/
/
i

J
V
l
/
I
• 1
•. (
\
*
/
:ion o
i Remo
Knife
Ertcrp
'
( '



\l

(
}


V

/
A
/

V
ฃ Door
val
Gas
Chan
'
f
\
j

\/
i
/
S
/
/
_i/

/
\


Y
iiter:
1-No damage on door, knife edge (no
dents, cracks, missing sect.)
> -Physical damage (cracks, deforma-
tions, missing sect.)
*-Jtf^door is"repiaced with a fresh
door in this cycle
^
Knife
;ieanฃ


















f> (t
•O M
rr rt
r
Edge
Depos
lemain
0



\
/



/
k
'




1
ฃ>
1)
0



i

I)
^
^

w , j
i ^ *
*
Clea
Gas Channel
Gas Dcpos
Clean'd Remain
/
/



S/

/
S

/
v/

r



\/
e>
/
'
/
/
D
ซ
/
'
/
0
0
6
1
I
i
1
f}

"' H
ning ^
Chuck
^leVnU
\
/
|
t
i
Do<
Dep
Rem
r
ar
>ps
air
\' '


M^,^

\i
f
rr
n>
M
P*/ซ?^J
Cleanr

/
(
)


\





/
(





V


(
v




/•
amb
Depos
CRemair







/
ir
O
/
\
I
1
\r
0




\
.


/
'- -—
(^ Mi ic
- Page / of '3
*

ftrFLARANCC Of LUKL FACL
SMOKE -FLAME —



•
-''•""I '- '.

^w - whole
S
r

*
..

-------
    Observer /& M
                                              n PI
Da te _ฃ2ฃLjLr_Z.

Plant:  A P> *-

Battery__/	
                                                 „
                    Condition of Door
                        on Removal
                                                                          n>
                                                         Door Machine Coke

                                                        - Page  ^2.  of
                                                                                                                  S\
                                                                                        APPEARANCE OF COKE  FACE
Knife Edge  Gas Channel
VNo damage on door, knife edge (no
  dents, cracks, missing sect.}
 ^-Physical.damage (cracRs. deforma-
  tions, missing sect.)

 ^-Tf^cioor is^replaced with a fresh
  door in this cycle

-------
              ป**
    Observer J &M  Ask
                    '
    Plant  AB>C>
 (0
•O  M
 rt  rt
                             •r
    Ba t tC ry
                      Condition of Door

                          on Removal
                                                                                                  Page
: *.     ne

  3   of
            Cleaning^
rime of
'•inter:

L-No damage  on door, knife edge  (no
  dents,  cracks,  missing sect.)
^•Physical.damage (cracRs, deforma-
  tions,  missing  sect.)
  *^ '•! .• Ji ^.', ii fm^^^t.rrrr^^ss.
 ?-Tf"door is replaced with a fresh
  door  in this cycle

-------
Observer.

Date___Z.

Plant;  /\

Battery	

                                              w m
                                              (D CU
                                              •0 M
                                              it rt

                                              o"3*
                                              p
                                                U)
                    Condition of Door

                        on Removal
O\ rt
  (0
T5ooT~Machine CokeS

Page  /   oฃ—13
                                                       Cleaningvf
Ime of
ienoval
                                                                                                                    C<
l-No damage on door, knife edge  (no
  dents, cracks, missing sect.)
• -Physical damage  (cracKs, deforma-
  tions, missing sect.)

?-If door is"replaced with a  fresh
  door in this cycle

-------
Obsc
Date
Plan
Batti
a
Tine of
lemoval
.,A
[IK
. M1)
t
rv^r J'"1 Vy/b/0
/2- <-' 77
t A^C
•>ry i
Oven
No.
*
ป
ซ
Sect.
ฉ
c?;
ฉ
ฉ
ฉ
ฉ
ฉ
ฉ
ฉ
ฉ
ฉ
(1)
ฉ
(2)
ฉ
ฉ
ฉ
Condi
01
Refrac
to^v





V
\





/




V





f


•
.



*
f
w

bion o
i Remo
Knife
Edcrp
1




v





Nj
•



p






/
'







w
f
f Door
val
Gas
Chan


1



s<





M




,
/

/




\
'




iitcr:
I- No damage on door, knife edge (no
dents, cracks, missing sect.)
'.-Physical. damage (cracRs, deforma-
tions, missing sect.)
*-Jf door iVrepfaced with a fresh
door in this cycle
y.
n> L
•O ti
rt rt
r
Knife Edge
y. jDepos


















t>




N
>




/
/
O
D
o
1
D
O
n
(i

y
b
U
wf ••
\
1 ^ •
1
Clea
Gas Channel
Gasji, Depos
Cleanld Rcraair


















0




N




V
/
C

0
6
/
o
C
{.
f
D
*1

O
U
K
'' M
_A.
ning
Chuck Door
Depos
^leanU Remain
/C
a

V


i
/
A;
tf>

i
^r


/-
rt
n
M
Jamb
w pepos
CleafictRemair


















0
6
/
0
O
f.

.<,
/
/
/
(J
6
I
1
/
0
o
v / 1
• n .. ne 	 •
-PageJc of-^T*
*

^.'•rLAK>Ai
-------
Obsc:
Date
Plant
Batt<
; a
rime of
Removal
/"\
\vu
^
^
rwor H A (OlL^
IL-<~- 7
U f\ ^J f
ปry 4
Oven
No.
"
L
T]
Sect.
CD
ฉ
ฉ
ฉ
ฉ
ฉ
ฉ
ฉ
ฉ
0
ฉ
ฉ
CD
ฉ
ฉ
ฉ
ฉ
ฉ
Condi 1
01
xefrac
tory












f







/
W
-
0

•


'.•t



bion o
•f Remo
Knife
Edae






•




'







/












/
f Door
val
Gas
Chan





V





I




\t





'




^





Enter:
1-Ko damage on door, knife edge (no
dents, cracks, missing sect.}.
j -Physical . damage (cracRs , .deforma-
tions , missing sect.) *
^-^""dobr iV~"re"praced with a fresh
door in this cycle
Knife


















to n
(D P)
•o ^
P.
Edge
Depos
u
/ 1
/I
fll
o^
/~x '

*
ป
&
?-

o
6
/
/
C5
0
0
b
f
c
t)
b

•w . J
10 •
1
Clea
Gas Channel
GagJ^ Depos
plearfti Remair


















C)
/
/
f
/
o
o
/
/
/
b
L
O
o
/
o
/
O

.1
n
ning^f
Chuck Door
Depos
]leantl Remair
IhT
HiOt
|
1
A-
1*

\
ปT
'J
-

Jamb
^jDepos
C?-eati? Remair


















f)
t
/
/•
o
f)
O
r
f
/.
o
a
o
(
/
ft
' 0
0
.fs^
Door Machine Loko •
Page 7 of "~^
'
\


' ^Ivg,




i#~
<^^
IP — T^rtiaJ
w -7 whb-^e
J ft 5-
•


L
/•






-------
   Observer  J *//< (//Aft/
   pat-ป    /J - y-77
                    •1 TO
                      P>
                    •ซป K
                                                                                                    Ma
                                                                                                        e (
                                                                                              S..
Plant	

Battery.
                                                 • j
                                                        .10
me of
Dmoval
     Oven
     _No.
        3
             (2)
         tf
              Sect.
             Ci)
               (S)
                    Condition of Door

                        on Removal
                                                                     o\ rt
                                                                        n
                                                                                            Page   )   of
^efrac
                     A
Knife
 Gas
Chan
                                                       Cleaning
Knife Edge

      Depos
      Remain
                                              0
                                           0
                                              D
                                                  Gas Channel
                               Ga$J<
                               learicl
                               Depos
                               Remain
                                                       o
                                                       0
                                                            Chuck Door
                                                              ileantl
Depos
Remair
                                                           Jaiti
                                                                          CL
\6epos
                                                                              Remair
                                                                                  0
                                                                                   i;
                                                                                D
                                                              APPEARANCE  OF COKE FACE
                                                                      SMOKE
                                                                               FLAME
                                                                                   O
               (i)
               ฎ
'.iter:

-No  damage on door,  knife edge (no
 dents,  cracks,  missing sect.)
-Physical  damage (cracks, deforma-
 tions,  missing  sect.)
 r  -—        -
•'-Jf door is replaced with a fresh
  door in this cycle
                                            0
                                                                                4J
                                                                                                            \

-------
   Observer
g-jX?o"r Machine C'dKeT

  Pa ge a.   o f  2>
                     Condition of Door

                         on Removal
                                                                                         APPEARANCE OF COKE  FACE
znter:

1-N'o damage on door, knife  edge  (no
  dents, cracks, missing  sect.)
rj-Physical damage  (cracKs,  deforma-
  tions, missing sect.)

 *-Tf*lioor  i^replaced  with  a fresh.
  door  in  this cycle               *

-------
    Observer
                     Condition of Door
                         on Removal
                                                                                         APPEARANCE OF COKE FACE
1-No damage  on  door,  knife edge (no
  dents, cracks,  missing sect.)
0-Physical.damage (cracKs, deforma-
  tions, missing  sect.)  '
.  ~Z&\^-3 Sf-^^pcc-i1^5?-      .
1 r-lf door  is replaced with a fresh
  door  in  this  cycle

-------
Obsc
Date
Plan
Batti
• a
Tine of
Removal

01 &*
0111
rvor IF/A M?it/
I2.-X —-7-7
t Ae>{'—
r>ry /
Oven
No.

/3


Sect.
ฉ
ฉ
ฉ
ฉ
(งJ
ฉ
ฉ
CS)
ฉ
ฉ
0
ฉ
ฉ
ฉ
a
(^
ฉ
0
MฃP

•

Condi
01
^efrac
torv


/
\


\J

t


/

/
I
\
/
NT

f
\
• f
'.
N
f
/
.
••
bion o
n Remo
Knife

/ •
\


\




/

/
\


_^



^
1
(
^


Y
r

/
V'"'
f Door
val
Gas
Chan

/

V

V

/



V

/
\


i/
alter:
l-Ko damage on door, knife edge (no
dents, cracks, missing sect.)
> -Physical .damage (cracKs. deforma-
tions, missing sect.)
*-jf*"do'or is~replaced with a fresh
door in this cycle
Knife
Clean'd







(

/

V

(
)


_J/
V) re
(D CD
•0 M
-
Edge
Depos
c?
I
I
I
0
0
0
0
0
0
t)
I

•




w
1
Gc
G
pic
' : i
.10
1
Clea
is Channel
as Depos
iarfd Remair

/
^


\
i

/
/
(
}


1



f

(






Y
0
I
I
1
0
0
d>
0
'0
0
V
1
0
^
/
0
p
0
o\
ning
Chuck
?


/
/
I
Door
Depos
Remain
• •


/

|
t
f • •' : "- • •
^ ,1 - . v '
ป .- • i .;
' H •
. Jamb
JDepos
Cleanc Remai

/
\


\


/
1
/
(


\


V
1
s
(


(


^
o
0
1
1
0
0
O
/
(
\

\r
0
o
I
<3
^ป
-0
^T^/4^/1 im,-ฃ ^g 4V&J?
^Crt^U^^^^^fe^;
Page 7 of '^7
/
APPEARANCE OF COKE FACE
ft DO F C~ /4-R. go fS
SMOKE FT.AMF.






•'

•

-
^^x — no j>
w - whole

cr

j


-------
Obsci
Plant
Batt<
a
Tine of
Removal
C./ / o f\
f\ rt 1 1 Cf
• •
rvrปr 'ฃ' A" fife,*
ii-ti-i y
i A &('
>i-yL /
Oven
No.


^
Sect.
ฉ
ฉ
(3)
ฉ
(ง)
ฉ
ฉ
ฉ
ฉ
ฉ
ฉ
ฉ
ฉ
ฉ
ฉ
CD
ฉ
0
w*r •
„ • >
•

Condil
01
^efrac
torv

y





1





ฎX
1
O^C



c

•
'.
*


*
/
tion o
i Remo
Knife

•



\f

(
}


Y

(
\
1

Y
tf
/•
.?
C Door
val
Gas
Chan

/
\
)

^
/
/
1
(
\


J^l
r



S
/
r
\
)

4/
Enter:
1-No damage on door, knife edge (no
dents, cracks, missing sect.)
0 -Physical damage (cracRs, deforma-
tions, missing sect.)
*- If " R
• ~'v
Knife

/
\


\

/

]

/

c
\
I

Y


(
)


\


/
w -
(D
•O n
rt rt
Edge
Depos
temair
0




\
o
1
\


V
6
(

)

4
• ซi . i
ป 4
. \
I 10
•
Clea
Gas Channel
Gas*TDepos
Clean'd Remair

(
\
)

V

r
)

)
\k
/
^
/
i
j
\f/
o
^)
0
^
0
1
0
0
/
6
0

0
D
f

fo
t)
r
. '' H
ning
Chuck
:ieanll
1



/
Door
Depos
Remain

O
*l
r-1
n
Janb
-^pepos
CleantlReinair

/

\
r
4

f
1
\
/
(jy
/
/
\
)
J
V
o
D
Q
D
0
1
0
0
0
0
-v
/

1




^MCWt,
• W ne s
Page ฃL of if
•
APPEARANCE OF COKE FACE
SMOKE VT.AMV.


•
•


^Jt-no^— ?
w - whole
ฃ
CC



r>^

-------
Obsc
Date
Plant
Batt<
^ a
?ine of
'enoval
'017

'/*/
/ "*•
ruorTfl/l A f &MA A^- . "
17,- V - 7 "/
h A A f^
•ปry /
Oven
No.
6>3
-)'*

Sect.
ฉ
0
ฉ
ฉ
ฉ
ฉ
ฉ
ฉ
ฉ
to
ฉ
(fi)
ฉ
ฉ
(2)
(f)
ฉ
0
•
•

Condit
or
*efrac
torv
0



f



/

/
V


\




/•

/
\
•)
•./'
r

:ion o
i Remo
Knife
_Edae

1
/'
\

/
I
1
c
)
^
)
T
— j—




\l




/
', ' ' * ' ,-J
' -ซltfc* f
f Door
val
Gas
Chan
'






/
i/


^
>


V,

i


/

^
\
j

N

/
-jitert
l-No damage on door, knife edge (no
dents, cracks, missing ' sect. )
i -Physical damage (cracRs. deforma-
tions, missing sect.)
*- Indoor iVrepIaced with a fresh
door in this cycle
i <
\X.
Knife
1
^
\
)

\)X
/
S
\
I
(
^
1
. J
• .Nป
i
Clea
Gas Channel
GasT Depos
Clearfd Remain
(
/
}

I
V
/
^~

/

vf-



^

;

^
O
(
}


^
O
1
0
Q
6
0
O
1
1
1
0
0
•
'" H
ning
Chuck
]leanti
1
/•



!•'' M .
Door
Depos
Remair
0


i7


•
- * ซ*
•
Jani>
^c Depos
CleanrtRemai r

/
(



i




,,
i-
/
(


^



/

(
)
(
}

o
1
0
ฃ>
6
0





3
0
Q
1
o
0
o
^i~ . . "
Door Machine Coke
. . Page 3 of "^/
'
APPEARANCE OF COKE FACE
ASMOKE =VT.AMT7 r








^ x — no ^^
P ParciaJ
w - whole


-
L
S
'CC

*


-------
Obsci
Date
Plant
Battc
a
fine of
lemova 1
///v

•'
rvor/^> t*e.*

- A- B r^
*™ KA-TT 1
Oven
No.



Sect.
(D
ฉ
ฉ
ฉ
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f Door
val
Gas
Chan
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alter:
l-Ko damage on door, knife edge (no
dents, cracks, missing sect.)
"ป ^Physical damage (cracJcs, deforma-
tions, missing sect.)
;CTf"t;oor is~replaced with a fresh
door in this cycle
Knife
:iean'd
'
(
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Depos
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ning
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M **ซซ,,ซ
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Page t-J oฃ ฃ--(

APPEARANCE OF COKE FACE
SMOKE =-FLAME ~-
•


•


-X-^yes
1? 	 partial
w - whole
S
-C-





-------
             APPENDIX C





VISIBLE EMISSION OBSERVATION METHODS

-------
PROCEDURE FOR OBSERVING VISIBLE EMISSIONS EQUAL TO OR GREATER THAN 20Z
                        OPACITY DURING CHARGING
PRINCIPLE

     The visible emissions equal to or greater than 202 opacity emitted
from the charging system and oven ports are timed by an observer located on
the topside of the battery.  In addition, the maximum opacity observed-
during the charge period is recorded.
DEF:MITIO?IS

     (a)  Charging System - any apparatus used to introduce coal  into a
coke oven (e.g., a larry car).

     (b)  Charge Period - the period of lime commencing when coal-starts
to enter the oven and ending when the lost charge port lid is replaced.

     (c)  Clean-up/Sedl Period - the period of time commencing when the
charge period enas and ending when the last chargs port lid is either dry-
or wet-sealed whichever is later.  This period includes reopening the
lids and sweeoing spilled coal into the oven.

     (d)  Opacity - the degree to which emissions reduce the transmission
of light ana obscure the view of an object in  the background.

-------
PROCEDURE

     (a)  Position - The observer stands on the topside of the battery
such that a good view of all charge ports of the oven being charged and
the charging system is possible.  A position in the center of the bactery
at a distance of 10 to 15 ovens from the oven being charged is recommended.
However, the observer may move from side to side, going from pushside to
ccksside and back again.; standing in 3 sirgl-2 spct is not rscjirsc.  IT
multiple observers are recording the same emissions, the observers should
be positioned as closely to each other as feasible; i.e., a situation where
oven 42 is being charged and one observer is positioned at oven 32 and,one
observer is positioned at oven 52, with the larry car between them, is not
acceptable.  Observer position is recorded on the data sheet.

     (b)  Observations - During the charge period the observer watches all
the potential emission sources.  For larry car charging the observer waicnas
the entire charging system, including the larry car hoppers, and the charge
ports.   Upon observing any visible emission with an opacity eaual to or
greater than 20% opacity, as determined against any contrasting background,
an accumulative stopwatch is started.  The watch is stopped when the visible
emission goes below 20% and is restarted when a visible emission equal to
or graater than 20% reappears.  The observer continues this procedure for
th= entire period.  Visible emissions equal to or greater than 20ซ may
occur simultaneously from several points; e.g., from around all drop
sleeves at the same time.  In such a case the visible sessions are tiirea
collectively, not independently.  Also visible emissions equal to or greater
than 20ป may start from ons source inimed lately after another source stops.
These are timed as one continuous visible emission equal to or greater
than 2Q%.  The time recorded on the data sheet at the ena of the charge
period  is the total time on the =topv;at:.n for that pciriccs.  In addition
to the  aoove, the observer also mentally notes the densest opacity occuring
during  the charge period and at the end of tna period records on the data
sheet the maximum opacity observed.

-------
     During some inspections, emissions during the clean=up/seal  period
may also be required.  Using a second accumulative stop-.ratch, the inspector
records the total enissicns ecual  to or greater than 2Q% ooacity d'jrigg
this period, in a manner identical to that used for the charge period.

     The following visible emissions are not timed:

     (1)  Steam vapor;
     (2)  Visible emissions from burning coal spilled on top of the oven
or oven lid;
     (3)  Visible emissions emitted from any equipment other than the
charging system or oven ports.  Standpipe emissions should not be timed
during these periods;
     (4)  Visible emissions from coke oven doors which may rise above
the battery and which may be windblown across its topside; or
     (5)  Visible emissions that drift from  the top of a larry car hooper,
but have already been timed as a visible emission from the drop sleeve
below  the hopper.

     Three  stations will prooably be encountered:

     1.   Non-mechanical lifters; lidman.  By definition, the charge
period enas when t.le  iiaman slips the  last lid onto tne oven port (wnether
or not the  lid  is properly or totally  sealed).  The clean-up/seal period
begins at this  point  and continues until the lids are either dry- or wet-
sealed, whichever is  later.   It is conceivaole, if wet-dealing is not  used,
that no clean-up/seal period will exist.

     2.   Mechanical  lifters; wee-sealing.   In this case, the charge
pence ends .-/hen the  last  ".id is  replaced mechanically by the larry car.

-------
The seal period begins at this point and ends  when  the  test lid  is
wet-sealed.

     3.   Mecnam'cal lifters; no wet-sealing.   In this  case, the charge
period ends when the larry car mechanically replaces the last lid.   More
than likely, there will be no clean-up/seal period'in this situation.   However,
if a lidman is present to reopen tne lias and  sweep spilled coal into  the
oven, or reseal the lids which are not properly replaced, the emissions^
equal to or greater than 20ป opacity during this period are timed as
clean-up emissions.

-------
    PROCEDURE FOR OBSERVING VISIBLE EMISSIONS FROM COKE OVEN DOORS
PRINCIPLE

     The coke oven doors that are leaking are recorded by an observer
making a traverse around the battery.  In addition, the opacity at the
lintel of each leaking door is recorded.
DEFINITIONS

     (a)  Cokeside Doors - those doors on the side of a battery from which
pushed coke empties ir.to the hot car.

     (b)  Pushside Doors - those doors on the side of a battery where tne
pusher machine is lodated.  Push side doors usually contain the chuck door.

     (c)  Chuck Door (or leveler bar door) - a small door on the pushsice
which is opened to allow the leveler bar to enter the oven and level codl
during charging.

     (d)  Jamb Leak - a leak which occurs between the oven bricK and the
jamb.

     (e)  Buckstay Leak - a leak which occurs between the buckstay and
the oven bric;\.

     (f)  Lintel - the area from just above the door to the edne of the
top of the battery.

-------
     (g)  Traverse - the movement from one end of the ba^tary to trie otr.ar,
inspecting all oปens in the battery.
PROCEDURE

     (a)  Position - The inspector makes his observations of door emissions
J..,:,,. , J. .- -.,..-- -r -1--- -~ i-U-L •„---.._.... -- , ^r^j., -,J ,.-•..••_ ."I.-t., ...^ _.•_„.
permit, but generally outside of the pusher machine or quench  (hot) car
tracks.  The inspector may move to a closer observation point  to determine
the source of an emission.

     (b)  Observation - The inspector starts the observation v/ith an oven
at either end of tne battery and on either the pushsice or  the cokeside of
the battery.  The inspector observes and records any visible emissions from
a door.  Visible emissions from the sealing edge around the perimeter of. a
door, or, in the case of the pushside, from the door and/or chuck doer a>-a
considered as door emissions.  Visible emissions from structural leaks,
such a jambs, buckstay or lintel leaks, are not considered  as  door emissions.
After the inspector has made a visible Inspection of the  perimeter for door
emissions, a single determination of the opacity of the door emissions is
made at a point above the door, using the battery as a background.  This
area is commonly referred to as the lintel.

     The inspector then moves to the adjacent door, if^.ssible, ana checks
for door emissions in a like manner.  The inspector continues  this procajure
down the entire length of the battery.  If a temoorary machine obstruction
occurs blocking the view of a series of ovens, the inspector ,nay bypass
these ovens and continue down the remainder of the battery, returning to
chec:--. the- bypassed oven:- when that side has been completsa.

     After the inspector has observed the doors on one side of a battery,
he prcceeds directly to the opposite sice of the battery.   He  again, starts

-------
at one end of the battery repeating the same procedures as for the previous
side.

     A row of two or more continuous batteries is inspected battery by
battery and not, as e.g., all  the pushsides and then all the cokeslces.

-------
        PROCEDURE FOR OBSERVING VISIBLE EMISSIONS FROM TOPSIDE LEAKS
                         USING A MULTIPASS TRAVERSE
   PRINCIPLE

        The visible emissions emitted from offtake systems and charge port
.  - lids arฐ :! ฐ--TV ice1 vis-j?.lly !r/ an observer s-skirg a ss:a-H^= tr=v*-sฃ
   for the offtake system and for the charge port lids.

   DEFINITIONS

        (a)  Offtake System - the apparatus for each oven that provides a
   passage for gases from an oven to the collection main.

        (b)  Collection Main - the apparatus connected to one or more offtake
   systems that provides a passage for conveying gases from the offtake
   system to the byproduct plant cross-over collection main.

        (c)  Charge Port - Any opening in the topside of an oven, provicea
   by a masonry casting.

        (d)  Chart Port Lid - any apparatus usea to cover an open charge
   port.

        (e)  Stationary Jumper Pipe - any aoparatus permanently connecting
   tv/o ovens for the purpose of increasing oven aspiration during charging.

        (f)  Decolonization Period - a period of time for corcausting oven
   carbon that ccinr.encas when oven lids are removed from charge ports no

-------
no earlier than 30 minutes before tha even is pusiied anal ends with the
initiation of the next charge of that oven.

     (g)  Luting - a process by which charge port lids are wet-sealed to
retard escape of emissions to the atmosphere.

     (h)  Traverse - the movement from one end of the battery to the
other, inspecting all oven in the bat-eery."

     (i)  Significant Leak - any offtake system leak which is greater
than one ^nets1" in length.

     (j)  Total Leak - any offtake system or charge port lid leak.
PROCEDURE

     (a)  Position - The observer makes the observation from the topside
of :he battery, traversing the battery near the centerline.  During the
traverse, the observer may stray from the center!ijpa of battery if the
observer believes an investigation is required to determine whether or
not a leak exists.  If the observer does deviata from the batter/ center-
line during a traverse to look at a particular source, this is nctea on
the data sheet.

          In Dsrforming a traverse, the inspector ooservas offtake system
leaxs in one direction and charge port lid leaks in the return traverse.
The offtake system leak traverse is conducted in the direction whe^e the
sun is most behind the inscector's back.

     (b)  Observations - The observer traverses the coke battery at a
sreacy pace, pausing or.iy to i7ic.ce appropriate entries on the data sheet.
The inspector ~ay use a stopwatch to reccrd the time required for the

-------
traverse.  If the observer is delayed by the Tarry car, Jihe watch is
stopped and restarted.   The time required for the traverse is recorded
on the data sheet.

     The insoector should stand back far enough from the offtake system(s)
or charge port lids in order to provide a clear view of them.  If for some
reason the centerline cannot be used to provide such a clear view, the
observer should select a viewing location on the topside further from
(rather than closer to) the units being inspected; this situation may
occur if the standpipes are extremely tall (greater than 15 feet).  In
LJC!. -i~=~, '.j;  sxu.r.pic, ti.ts -oscfiSr n.ay traverse aior.c cue cc?>cs:cc
edge in order to observe a pusnside offtake system.  If a douole offtake
system battery has extremely tall offtakes, it is conceivable that two
traverses may be reauired for each run, i.e., one traverse along the
coke-side edge of topside to observe the pushside offtake system and'one
traverse along the pushside edge of topside to observe the cokeside
offtake system.   In such a case, the two traverses may be required, whereas
a single traverse is preferred.

     During any one traverse, the observer may record on the data sheet
total leaks from charg port lids, or may record total and significant
leaks from offtake systems (and stationary jumper pipes).

     The numoers for all ovens with lids and offtakss open for dacarbon-
ization are noted on the data sneet with the appropriate comment.  In
acdir.icn, if a leak from one of che open sources exists, the number of
significant and/or total leaks sre recorded in the appropriate columns
of che data sheet; however, the oven numoer is circled to indicate :ne
oven was decarbonising.

     The following visible emissions are not recorded:

     (1)  Staam vapor;
     (2)  Coal smoldering on the topside; or
     (3)  Visible emissions from flue caps.

-------
PROCEDURE FOR OBSERVING VISIBLE EMISSIONS EQUAL TO OR GREATER THA,'.
                        OPACITY DURING PUSHING
PRINCIPLE
     The visible emissions equal to or greater than yQ% opacity emitted
during the push cycle are timed by an observer located on the cokeside.
of the battery.  In addition, the maximum opacity observed during the
coke fall period is recorded.
DEFINITIONS
      (a)  Push Cycle - the period of time commencing when the cokeside
oven  door is removed and ending when the coke is quenched.  Further, ths
pusn  cycle is divided into three periods, as follows:
          A
          s
     A  to B =  1 :  Period from  time door comes off  to t;s- start of
                  ram movement
     B  to C =  2:  Period from  time start of  ram movement to time ill
                  coke  is  in hot car
     C  to 0 =  3:  Period from  time all coke  is in  hot car to  time of
                  quench

      (b)  Coke Fall  Period - the perioa of time B  to C  or 2,  above.

-------
     (c)   Quench - cooling the red hot coke to a temperature below its
ignition  temperature at the ciuench tov;er.

     (d)   Quench Tower - the structure, where the quench is carried cut,
normally made of wood or brick and designed to conduct the steam plume
generated during the quench into the atmosphere.

     (e)  Hot Car - the railroad car into which the coke is pushed; sometimes
called the quench car.

     (f)  Opacity - the degree to which emissions reduce the transmission
lig.-u and obscure the view of an object in the  background.
PROCEjURE

      (a)   Position  - The observer makes  the  observation  from  the  cokeside
of  the  battery, where  a clear  view of  the  push  can  be  obtained.   In  general,
a location on  the ground,  in the cokeside  yard,  outside  the hot car  tracks
approximately  perpendicular  to the observed  oven i-s acceptable.   However,
the observer is not restricted to being  on the  ground  level,  but  may make
the observation from some  elevated level.   If multiple observers  are re-
cording the same  emissions,  the observers  should be positioned as closely
to  each other  as  feasible.   Observer position is recorded on  the  data sheet.

      (b)   Observations -  During the  oush cycle  the observer watches  all
the potential  emission sources.  These include  the oven and the hot  car.
U=on obser-'ns w  -/icicle emission  vri r.h sn ocacity eaual to  or Greater
than VOX ooacity, as determined against any contrasting background,  an
accusative stocwatch is  started.   The watch is stopped when the visible
emission goes  below yC'i -.id i* .e5uart=a ,
-------
the three periods of the cycle or noting the time for ea*h period ana
recording on the data sheet while employing one or two stopwatches.   The
time recorded on the data sheet at the end of each period is the total
time on the stopwatch for that period.  In addition to the above, the
observer also mentally notes the densest opacity occjrring during the
coke fall period and at the end of the push cycle records or. the data
sheet the maximum opacity observed.

     The following visible emissions are not timed:

     (1)  Steam vapor;
     (2)  Visible emissions generated from jamb cleaning;
     (3)  Visible emissions from the  removed door; or
     (4)  Visible emissions from the  pushside of  the oven.

     In  some cases,  coke battery operators will  keep the  stanapipe cap
open during  the  push cycle.  These emissions should  be  regarded  as pushing
emissions.

-------
    APPENDIX D





COMPLETED VEO FORMS

-------
Company '-^
Location
Company Rep.
Inspector
                                         METHOD D

                                   PUSHING OBSERVATIONS
                                     PP$
Date  	
Sky Condition
Wind Speed  _
Ambient Temp.
                                                              MO*  F
          [Indicate sun position, observation traverse, and wind direction.]
                \
                                                                         A-door off
                                                                         B-ram moves
                                                                         C-coke in ho-
                                                                         D-quench
Battery/oven,
Time door ,..
removed--- "*'
Time of-.:'. /o\
push - J ' l '
Time of s. ' . .
quench V"-- lu'
Time > -awr^o?7.
between (A-B)
lime >• ^S-y<7ฃ
between (B-C)
between fc-D)
Max. capacity
during (B-C) •
Position/ ., . .
Background*
Comment'
number
' /fa
ri(l'ffe.j>
iff*-
/J3-7 •-
" 0
l/.o
0,-' •
Id d s-:
SD^f-f?-
X

// &
/f3 V/f "^
x

* ^^ 3 f- ^
fafl^ :
' /ioo-...
1/tf c '*
II M/A'
f ,5"
1 Mlts?**,
^ *i ฃ
*&\V ?2~
X

•

•
. .
-

']
.



-_ , '
.
-



.




*  No mark for sky
   X for battery
   / for other (specify)

Comments:
                                                                            GPO 840-887

-------
                                         METHOD D

                                   PUSHING OBSERVATIONS
Company
Location
Company Rep.   // >? r
Inspector.     3 A
                                 LtTV
Date  	
Sky Condition
Wind Speed  _
Ambient Temp.
          [Indicate sun position, observation traverse,  and wind direction.]

                       05
• -i -- •*
                                 c,
                                 v>
                                                              A-door off
                                                              B-ram move
                                                              C-coke in 1
                                                              D-quench
                                                                 "V**
Battery/oven
Time door m
removed \n'
Time of .- /R\
push (*'
Time of . /n%
quench- - vu;
Time *'^JiF 'TOT
between (A-B)
Time > ซ* ซ^^ป
between (B-C)
Time > a%Wป
between (C-D .
Max. capacity
during (B-C)
Position -
Background*
Comment
number
/ //2
ft/SSZH
3',yy
T.-.37-
:-.• 0 '
rro
0
/Od'
W'vlXZ
X

S/i3
'j.'vS'
555" '
V.-T -1
/^/^•5c<7
/(f.6
•oT~.
/Of)
5JU' i^ */ฃW^

-------
                                         METHOD C



                                      DOOR OBSERVATIONS
Compa
Locat
Compa
Inspe
Batte
No. o
OVEN NO

/r
ปs\
SS
i/ 5 b
74
*3
IS
II
is
l's
si
J^
it. if
7 /
•?3
ID OF
LEAK*
C
C
D
D
D
O
P
P
C.
o
D
P
L>
0
O
D
P
P
ny /t & C Date /2--6-77
ion / >//p/ปy///y AJ-4 • Sky Condition 0\!{^/i.^A 
c-s
CS
^5
CJ
ซ
M

LS x
^
Background &/fjTe?- /zy
[Indicate sun position, observation
Xraverse, and wind direction.]
}
f 1- 	
^^














TIME:
START
FINISH














COMMENTS


•







-



>door,  C=chuck door, B=both door and chuck door

-------
                                           METHOD C



                                       DOOR OBSERVATIONS
Compa
Locat
Compai
Inspei
Battei
No. 01
OVEN NO
7?
ll










•
ID OF
LEAK*
D
o
P
P




,






W /4 ฃ> ฃ^ . Date f2-,-& --?-?
ion /^/^E/^A^7 AJ-~rf' Sky Condition &t_J& ฃ-C /4-?~r
iy Rep. A-fcrPhrJi/f>s xWind Speed jr-2T~ r'
-tor I o *A A/e uJ*/irt*^' { Ambient lemp. ?,,p'. ^P
ry ^SSr /
r Ovens _
PS or CS
cf
%












/
CS 1
(/
1 J (,t
OPACITY













TIME:
START
FTNT9H

/^^











background /?/f77"<^A-/
[Indicate sun position, observation
traverse, and wind direction.]
COMMENTS








.




*D=door, C=chuck door, B=both door and chuck  door

-------
                                            METHOD C

                                        DOOR OBSERVATIONS
Company
Location
Company RepT
Inspector
Battery    /
No. of Ovens
                                   r/7/P
Date	
Sky Condition
 'ind Speed
Ambient TempT
Background
                                                                            $T
                                                               _ซ.--
                                                                   S
                             PS
                                                 [Indicate sun position,  observation
                                                  -averse, and wind direction.]
OVEN NO
1
-7
/^"
n
*s
j> i
5V
51*
•7 3
*•}
ss
-71*
_> 7
37
33
:U
^3
//
"7




ID OF
LEAK*
ฃ3
P
ฃ.
ฃ>
^>
iP
J?
P
^
P
P
P
P
f>
0
t>
P
P




PS or CS
F5
/5
PJ
r*
rs
fS
PS
r;
P5
rs
C5
ฃ5
O
^
C5
&
c$>
C?
ฃ.$




OPACITY
%













TIME:
START
FTNKH
//6#







II If




COMMENTS










i


*D=door, C=chuck door, B=both door and chuck door

-------
                                           METHOD C



                                       DOOR OBSERVATIONS
Company
Locatio
Company
Inspect
Battery
No. of
OVEN NO
/r-
<{
iJ7
n
73
7 7
^7
tJ
i y
v
i (j
37
15 -
ID OF -
LEAK*
D
c
0
0
c
o
5
o
.0





^ /

n
kep
or


•
/f 2
7>?^
Ar/
3 A
>^1 Date /<2--6,-77
/?SI*JT C /ry Sky Condition *p f^^a^ L, /
- /V//^//y5 Wind bpeed ฃ/ / ฃ> * zfa
fts^ Ambient Temp. 'TV
/
Ovens
PS or
t>





"73 Y^x
(
CS
5







-- —


1



4/
jK
'TO
PS
	 	 / -^^
^
background /3s-y'4<
[Indicate sun positioi< observation
traverse, and wind direction.]
-^, -^
OPACITY













TIME:
START
FINISH








•




COMMENTS


<*/ y-





.




*D=door, C=chuck door, B=both door and chuck door

-------
                                           METHOD C

                                       DOOR OBSERVATIONS
Company     /\
Location   /
Company Rep.
Inspector
Battery
                             /  /
            No. of Ovens
                         1	L*.
                                               Date  	
                                               Sky Condition
                                               Wind Speed  _
                                               Ambient Temp.
                                               Background
                            CS
                            PS
                                               [Indicate sun position, observation
                                               traverse, and wind direction.]
OVEN NO
        ID OF
        LEAK*
      PS or CS
                              OPACITY
TIME:
START
FINISH
COMMENTS
                                                                              ^
II
 1?
*D=door, C=chuck door, B=both door and chuck door

-------
                                           METHOD C
                                       DOOR OBSERVATIONS
            Company
            Location  _
            Company Rep.
            Inspector
            Battery
                     _
            No. of Ovens
                                       Date  	
                                       Sky Condition
                                       Wind Speed  _
                                       Ambient Temp.
                                       Background
                                       [Indicate sun position, observation
                                       Lraverse, and wind direction.]
OVEN NO
ID OF
LEAK*
PS or CS
OPACITY
   %
 IME:
START
FTNTSH
COMMENTS
 n
 ฃ>

 O
                                         ;& 7
 2J.
          D
 c
 JL
 JL1L
 o
 IS
   i
 37
ILL
 .53
 55-
 L'S"
  '*•>
*D=door, C=chuck door, B=both door and  chuck  door

-------
                                           METHOD C

                                       DOOR OBSERVATIONS
   Company     /\ .b
   Location  ______
   Company Rep.  Arrr
   Inspector
   Battery
   No. of Ovens
                                   f ft-y
                         
-------
Company  	
Location  __
Company Rep.
Inspector    -, A
Battery   s~- (.-.
No.  of Oven^
                         AT*  c
                                          METHOD C

                                      DOOR OBSERVATIONS
                           ^
                                 Hi
                    -&*
                                      Date  .^___
                                      Sky Condition
                                      Wind Speed
                                 ,,
        Ambient TempT
        Background  	/v
                                               [Indicate sun position, observation
                                               ^averse, and wind direction.]
OVEN NO
ID OF
LEAK*
      PS  or CS
                             OPACITY
TIME:
START
"TNTSH
COMMENTS
                                       /:*
                                       7/r?
*n-
 D=door,  C=chuck door, B=both door and chuck  door

-------
                                           METHOD C



                                        DOOR OBSERVATIONS
Company /f /> C*
Location TAj^fcrf
Company Rep. ^ A
Inspector ISM
Battery $-
No. of Ovens 2-5
CS
Vx
PS

AT ^Z/r
r?hii/ii>f
A/e't^^l A f

)
^ y
I/
Date A2-- <^
Sky Condition
,-Wind Speed
I Ambient Temp.
1 Background _^
[Indicate sun
">traverse, and
7
-'7~7
ฃ(/&/%ฃ. // 5 7-
~>~~- ฃ•
3 $~

position, observation
wind direction.]
OVEN NO
IC7
icq
r/




-






ID OF
LEAK*
~P
t>
D




.






PS or CS
<^5
f$
CS











OPACITY
%
/7 /t'/^/)












TIME:
START
FTNTซ;H
jplv
1220
n /
-------
                                           METHOD  C

                                       DOOR OBSERVATIONS
Company  _^^	
Location  TA RR/t fi~ AS-A
              4-R
Company Rep
Inspector   7
Battery    fa	
No. of Ovens  2. C1
                    ft
                csr^
fr A
T Ph i
                                                Date    12.- L- -- "7 ~~?
                                    1 1
                            PS
Sky Condition
-Wind Speed  j
Ambient Temp.
Background
                                                                      _ c,A-
                                                                     /~
                                                [Indicate sun position, observation
                                                ;raverse, and wind direction.]
OVEN NO





'







ID OF
LEAK*






.






PS or CS

•











OPACITY
%













TIME:
START
FINISH
10)0
id •>
II 3- S
//3?











COMMENTS
/'^j /.**//** of ?v<>ti $//>(;;
" " " ฃ*/*.
-------
                                            METHOD  C

                                        DOOR OBSERVATIONS
            Company   A j?
            Location ~
            Company Rep.   A R
            Inspector   77 M
            Battery
            No. of Ovens
Date    A2. - ^ -77
Sky Condition
 find Speed
Ambient TempT
Background
                       c.
               -f
s~
                                                 [Indicate  sun  position, observation
                                                  averse,  and  wind  direction.]
OVEN NO

7.3
9



-






ID OF .
LEAK*

^
P



,





-
PS or CS

ฃ-$
0










OPACITY
%













TIME:
START
FINISH
IdS
JS3C
// 2- 0
11' 2$











COMMENTS
^y o j-e A k?
=>// 0 1-2. A ]<ฃ- * 0 // P. *'






.




*D=door, C=chuck door, B=both door and chuck door

-------
                                           METHOD C
                                       DOOR OBSERVATIONS
            Company
            Location
            Company Rep.
            Inspector
                                       Date
            Battery    .^L L,
            No. of Ovens   S'fy

                            CS
                                           Condition
                                       Wind Speed  _
                                       Ambient Temp.
                                       Background
                                                s-j*
                              [Indicate sun position,Observation
                               raverse, and wind direction.]
OVEN NO
ID OF
LEAK*
PS or CS
OPACITY
   %
TIME:
START
FINISH
COMMENTS
*D=door, C=chuck door, B=both door and chuck door

-------
                                           METHOD C

                                       DOOR OBSERVATIONS
   Company       /j
   Location  	
   Company Rep.
   Inspector    .TV}
   Battery  	
   No. of Ovens
                                 T  C ,TY
                                       /,
                              Date      ^
                              Sky Condition
                              Wind Speed  _
                              Ambient Temp.
                              Background     ,^-^	
                              [Indicate sun position? observation
                               raverse, and wind direction.]
OVEN NO
ID OF
LEAK*
PS or CS
OPACITY
   %
TIME:
START
FINISH
COMMENTS
 
-------
          Company   /\& (L.
          Location  -r/l- R g A fr AL-A
          Company Rep.
          Inspector
      METHOD D

PUSHING OBSERVATIONS

           Date
           7-
Sky Condition  	
Wind Speed    /- 2.
Ambient Temp.
          [Indicate sun posmo^observation traverse, and wind direction.]

                           CS
                                     B
                                    -•-
                                                                         A-door off
                                                                         B-ram move;
                                                                         C-coke in 1.
                                                                         D-quench
Battery/oven -
Time door /.ป
removed v**;
Time of. /o\
push ' (ti)
Time of /n*
quench ' • ^u^
Time > *0%- •
between (A-B)
Time > #0%
between (B-C)
Time > ?Q%
between (C-D)
Max. capacity
during (B-C)
Position.-
Background*
Comment
number
*- f\
/J/ฃ
If 2- 1
/JZZ2-
3,5 ••
i* • '
0
%D
-iS'iMtfW
&Arr

*~ />
/J-2-3
IS1 2- "
/5&
1*0
33- V
M\$se-t>
/ cv
B&ti/frl
PATT

-5-2-3
/ฃ$ฃ
/5^
/S3&-
l.z*
31- * '
o :
/**
Zfi'^rt H
&Arr~

(*- ^
tf^l
/ฃ/ฃ-
lt,M
/jr. o
ao>-o
0

-------
                                         METHOD D


                                    PUSHING OBSERVATIONS
           Company
           Location
           Company Rep.
           Inspector
                                              Date   f2-- 7- 77
                                              Sky Condition
                                              Wind Speed
                                                              - 3
                                              Ambient Temp.    3
                                                                      />/;
           [Indicate sun-position,  observation traverse, and wind  direction.]

                          y       *^—
                            PS
                                               X
                                                                        A-door off
                                                                        B-ram moves
                                                                        C-coke in ho
                                                                        D-quench
Battery/oven^

•ป •    j      *
                                              h  2-7
Time door
removed

Time of
push
Time of
quench
Time ;_ r...
between (A-B)
                                o
                                            \0
Time _
between
>_  #02
en (B-
           C)
                    • 0
                               J7>
Time >
between
         C-D)
                                0
VAX.  capacity
during  (B-C)
Position
Background*
                              •3/4 rr
Comment
number
  *  No mark for sky
     X for battery
     v/ for other (specify)

  Comments:
                                                                            CPO 840-867

-------
                                      METHOD A

                                CHARGING OBSERVATIONS
Company fi-H
Location iftfc
Company Rep. JQ
Inspector ^L

C~^x
tffutfr c/ry
f?T PfiJILUf^
A. Uir>/\\

Date /-i - ,
Sky Condition
Wind Speed
Ambient Temp.
Background ^

/-77
/? <^.lf..^J.
3-~ 5" t**/^ฃ
*f&
^S7^iv - u^/ZiAi />
> ^
Battery/Oven_
Time of Charge:  Start	2
                                 T1ne2: 20ซ (seconds)
                                 Opaci ty
                                     Charge period
                                       Seal period
                                           Total
                                 Maximum opacity
                                                                      Comments:
                                                     -5O
Indicate sun position, observation
position,\_aod wind direction:
                                              Mark  dominant emission points:
Y
IIOOOOI
\\
             /    ,n
Battery/0ven_
Time of Charge:  Start_
              *  End
Time "i 20* (seconds
Opaci ty
     Charge period
      Seal period
           Total
Maximum opacity
                                                                      Comments
                                                   32-
Indicatevsuo/position, observation
position/ซrtd wind direction:
                                              Mark dominant emission points:
             TH        (
             <|'
                      R

-------
                                       METHOD A

                                 CHARGING OBSERVATIONS
Company /
Location *~f
Company Rep.
Inspector

!P('
ffl\J/'^i ''i
' $?r
x"
Ir'/ ('/?•/ ,%>
FH/ ฃ'J I/**)
Q >tf • t/~)/h/\j


Date / / - >~ > >
tj~ Sky Condition p ff?-~rlij'
Wind Speed A- T> ^/-^T
Ambient Temp. -j, x
Background ^~^hf^ ~~ •^-•^i^^'

Batterv/Oven
Time of Charge:  Start	/_/
             /
                End
                        i> 202 (seconds)
                     Opacity
                          Charge period
                           Seal period
                                Total
                     Maximum opacity
                                                                        Comments:
Indicate sun position, observation
position, and wind direction:
            	
                                                                ission  points:
                                                                                   P
Battery/0ven_
Time of Charge:  Start  / <
              * End
                                  Time 2 20% (seconds)
                                  Opacity
                                       Charge period
                                         Seal period
                                             Total
                                  Maximum opacity
                                                                        Comments:
 Indicate sun position,  observation
 position^ and wind direction:
                                               Mark dominant emission  points:
                   !^J
                  ^   \
Battery/0ven_
Time of Charge:  Start.
                 End
/     rfi
                                  Time ^20% (seconds)
                                  Ooaclty
                                       Charge period
                                        Seal period
                                             Total
                                  Maximum opacity
                                                                        Comments
 Indicate  sun position,  observation
 position, arid wiindirection:
         7T
                                                Mark dominant emission points
                                        CS
                                                  iPiftyr^.
                                                  k.^ v  v>  \    >
                                                  L  I  i i m* n^	1	ir~—

-------
                                          METHOD A

                                   CHARGING OBSERVATIONS
Company
Location
f]
T
Company Rep.'
Inspector
.

L]S 0
Ai?/?n'0\' c/rv /
Af?r P\-\\ll\fl
•^ A Qiortj

Date / *• ~ J ' 7 /
^ Sky Condition
*•*!
-?-^
>^L/^T ^- o//i^ 
-------
                                         METHOD A

                                   CHARGING  OBSERVATIONS
Company /j pt —
Location TA-Rfe/Q/t-
Company Rep. ^T" f
Inspector t#A/l AA.

Date /Z-- /-V-7
7~ AJ~A' Sky Condition /^7 C
^illlP-f Wind Speed 3 - y
zn//<4/t-JP Ambient Temp. Q & *
Background ^ yir/"


/-/,?x

r


Battery/Oven	
Time of Charge:  Start
                                      i> 202 (seconds)
                                    Opacity
                                        Charge period
                                          Seal period
                                               Total
                                    Maximum opacity
                                                                           Comments:
Indicate  sun position, observation.
position, and wind direction:
                                                 Mark dominant emission  points:




0
0
0
o
A /
* ฃ^ I

\f \
5
Battery/Oven  '	
Time of Charge:  Start_
                     /
Time 2 202 (seconds)
Opacity
     Charge period
      Seal period
           Total
Maximum opacity
                                                                            Comments:*"
Indicate  sun position, observation              Mark dominant emission points:
position, and windj^irection^iV                               r
                                                                  ^^]
    IV.CLI.C  sun (juaiuiuii, uuac i vaui un
    ition, and wind>^irection\7
             1     ra  ^     (  n\

Time of Charge:  Start.<3^3ฃ_
                 End
                                    Time 2202 (seconds)
                                    Opacity
                                         Charge period
                                          Seal period
                                               Total
                                    Maximum opacity
                                                                           Comments:
 Indicate sun position,  observation
 position, and wind ^direction:
                                                  Mark dominant emission  points:






o
o
o
o

1 /
K J^ 1
5 /


-------
        Company   AB
      METHOD A

CHARGING OBSERVATIONS

           Date
                                                        - 7 - 7 7
        Location '-T/i pe/1
        Company Rep .  APJ PJ) /
        Inspector  -7"2? /,/
           Sky Condition  _____
           Wind Speed    3- J>
           Ambient Temp.   ,xi^
           Background    SATT,
                                                                   C.A-
                    ,  4?
Time of Charge:  Start_
                End
                                     ^ 202 (seconds)
                                  Opacity
                                       Charge period
                                        Seal period
                                             Total
                                  Maximum opacity
                                                                         Comments:
Indicate sun position, observation
position, and wind direction:
                               • f
                                                Mark dominant emission points:
                                                                                  f
Battery/Oven    /     /
Time of Charoe; Start
              - End
                                   Time 2 20K (seconds)
                                   Opacity
                                       Charge period
                                         Seal period
                                              Total
                                   Maximum opacity
                                                                         Comments
Indicate sun position, observa/turn
position, and
                                                Mark dominant emission  points:
              /
Battery/Oven	
Time of Charge:  Start_^/-/
                   "
                                   Time 220* (seconds)
                                   Opacity
                                        Charge period
                                         Seal period
                                              Total
                                   Maximum opacity
                                                                         Comments
 Indicate  sun  position, observation
 position, and wincUjirectiot
                                                Mark  dominant emission points:
                                                               VTTW

-------
Company
Location ^7
Company Rep.
Inspector  <
                                          METHOD A

                                   CHARGING OBSERVATIONS
                               h / //t Pf
Date  	
Sky Condition
Wind Speed
                                                         -7- "7 "7
                                               Ambient Temp.     ^^
                                               Background    BATT
Battery/0ven_	
Time  of Charge:  Start I & 2- I ,
                           Time > 20X (seconds)
                           Opacity
                                Charge period
                                  Seal period
                                      Total
                           Maximum opacity
                                                                            Comments:
                                                                   ,
                                                                  /r
Indicate  sun position,  observation
position, and wind dectio(i;<
                                         Mark dominant emission points:
                                                                                      0
Battery /Oven
Time of  Charge:  Start
               • End ID? 5
                           T1mp - 20% (seconds)
                           Opacity
                                Charge period
                                  Seal period
                                       Total
                           Maximum opacity
                                                                            Comments
 Indicate sun position,  observation
 position, and wind diKectio)
                                         Mark dominant emission points:
                                                     VA    A    )\^\
                                                     M.
Battery/Oven	/_
Time of  Charge:   Start	
                  End
                           Time 220* (seconds)
                           Ooadty
                                Charge period
                                  Seal period
                                       Total
                           Maximum opacity
                                                                            Comments
 Indicate sun position,  observation
 position, and wind direction:
                                         Mark  dominant emission  points:



-------
                                            METHOD A
                                      CHARGING OBSERVATIONS
             Company
             Location  '•fฃฃ,ifT  si^ //•
             Company Rep.  ,-u?-r Phi II / ? >
             Inspector   fc ,~i  /W7
           Date  	
           Sky Condition  	
           Wind  Speed    ? -3
                                                                 t A
                                            Ambient Temp.    J. >
                                            Background      & A
Battery/0ven_
Time of Charge: Start.
                End
Time ฃ 20X (seconds)
Opacity              /  f
     Charge period   if  -?
      Seal period    """^ -
           Total
Maximum opacity
                                                           T*
                                                                             Comments:
                                                                           A '
7"
     Indicate sun position, observation
     position, and wind
                                               Mark dominant emission  points:
                                                        ^/\    A    yv^
                                                                                        
-------
                                       METHOD A

                                 CHARGING OBSERVATIONS
        Company
        Location   _  	^__^
        Company Rep.   AmrPhf/l
        Inspector
                                            Date  /2~- 7 - 1 7
                                            Sky Condition  __L	
                                            Wind Speed    3-y
                                            Ambient TempT  3^
                                            Background   &A~TT~'
Batterv/Oven    /    /
Time of Charge:  Start_^
                End  /
                                 Time2 20* (seconds)
                                 Opacity            &•
                                      Charge period  _/j.
                                        Seal period  _ """
                                            Total    y
                                 Maximum opacity
                                                                       Comments:
Indicate sun position, observation
position, and wind direction: /
                 ^A \ '       /
         ^/
                   \i
                                               Mark  dominant/emission  points:
           /
                   HT
              I
Battery/0ven__	
Time of Charge:  Start  7T0 '/
              * End  // /
Time 2 20X (seconds)

"""""Charge period
      Seal period
           Total
Maximum opacity     /
   Comments:
u/ A Sf~r  j* € t'
 Indicate sun position, observation
 position, and wind ^Hrection:
                                               Mark  dominant Demission  points:
                                                                                  f
Battery/Oven	
Time of Charge:  Start //^-'
                End
                                  Tima 220S (seconds)
                                  Opacity
                                      Charge period
                                        Seal period
                                            Total
                                  Maximum opacity
                                                                       Comments:
 Indicate  sun position, observation
 position, and wind direction:
             Mark dominant emission points:

                _C=X
                                                 .p.  A^S^i
                                                 LA A A   ;^J
                                                 ^•mi • _ .  i- •- * *\    \  •' y^"i" T *.y '•••H

-------
         Company   A & ^
         Location   TA R.&A
                                          METHOD A

                                   CHARGING OBSERVATIONS

                                               Date
                                   AS-
         Company Rep.   ART  hi I iff
         Inspector   / c
                           A/t>_
           Sky Condition
           Wind Speed  _
           Ambient  Temp.
           Background
                                                                c. JL *i. A  A
              /
Battery/0ven_
Time of Charge:  Start_
                 End
                     /
   • > 20S (seconds)
Opacity
     Charge period
       Seal period    """
           Total   ID
Maximum opacity      	ฃ_
                                                                            Comments:
Indicate  sun  position,  observation
position, and wind direction:
                                                  Mark dominant emission  points:
Battery/Oven	
Time of Charge:  Start_
               ซ End
                                    Time 2 202 (seconds)
                                    Opacity
                                         Charge period
                                           Seal period
                                                Total
                                    Maximum opacity
                                                                             Comments:
Indicate  sun position,  observation
position, and wind direction:
                                                  Mark dominant emission  points
Batte ry/Oven	/_
Time of Charge:  Start	
                 End
                                    Time 2202 (seconds)
                                    Opacity
                                         Charge period
                                           Seal period
                                                Total
                                    Maximum opacity
                                                                             Comments:
 Indicate sun position, observation
 position, and wind direction:
                                                  Mark  dominant,emission points:
                                                                 YVW

-------
                                         METHOD H
                                   TOPSIDE OBSERVATIONS
 Company   A &
                                             Date   /2.- 7-
 Location  TARRAJS7-	
 Company RepIART /Pfr////T^S
 Inspector  7^M A/eUSM*x>
CS
          PS
Battery
number
                     Sky Condition
                     Wind Speed  _
                     Ambient Temp.
                     Background
                      /
                      '
                 Indicate sun position, observation
                 traverse, and wind direction.]
                  Total'
                  number of:  Ovens
                      -7 <•/
                       / 0
                                                                    R
                                  j   Offtake
                        Lids 2*2* i   systems
   Time
Inspection
Started/
Completed
    Oven
   Number
                              Visible Emissions
                  Total  ?eaks     '
ins
 Number
of Lids
                             Number of
                             Offtake
                           gnifi
                         ant  Lea MS
Nuber of
Oftfta
9 vb terns
Comments
y^j-

            (HI)
Indicate location of leak:  Base =  B,  Cap = C, Saddle = S,  Flange = F, Other

If decarbonizing indicate:   Ignited = I, Ignited with Emissions = IE,
                            Emissions only = E

Check (/)  oven number if excursion  made.

Circle oven number if standpipe(s)  and/or lids are open
                                                                = 0
                                                                        GPO 840-804

-------
                                         METHOD H

                                   TOPSIDE OBSERVATIONS
          Company
          Location
          Company Rep,  ARr Phi //1
          Inspector   To
Date   />.' 7- 77
         CS

         PS
           Battery
           number
                     Sky Condition  r^
                     Wind Speed   2- 3?
                     Ambient Temp.
                     Background
                      v\ ?
^[Indicate sun position, observation
^•traverse, and wind direction.]

    Total                 ,
    number of:  Ovens  2-5      Lids
                        Offtake
                        systems
Time
Inspection
Started/
Compl eted
Inf
I3Hฎ

-







Oven
Number
f?









Visible Emissions
Total Leaks
Collection
Mains










Number
of Lids
1






•


Number of
Offtake
Syซ;tpm<;










Signifi-
:ant Leaks
Number of
Offtake
Systpms










r/Mtf
Comments
/•?7

•







Indicate location  of leak:   Base = B, Cap = C, Saddle = S, Flange = F,  Other

If decarbonizing indicate:    Ignited =  I, Ignited with Emissions = IE,
                             Emissions  only = E

Check (/) oven number if excursion made.

Circle oven number if standpipe(s) and/or lids are open
                              = 0
                                                                          GPO 840-8B*

-------
                                          METHOD H
                                    TOPSIDE OBSERVATIONS
Company
Location
Company Rep.
Inspector
                                               Date   12*-7-7 7
                              Ph /'////>-*
                                    Sky Condition   />/
                                    Wind Speed   /- 2
                                    Ambient-Temp.
                                    Background
                                                                 ซ  C-
                          Vindicate sun position,  observation
                          ^-traverse, and wind direction.]
Battery  ^
number  S"~ ฃ>..
                  Total   '
                  number of :  Ovens
                                                                  .
                                                         Lids c* I
                                       Offtake
                                       systems
   Time
Inspection
Started/
Completed
   Oven
  Number
                               Visible Emissions
                  Total  Leaks
          Cqllectioi;
             tins
 Number
of Lids
Number of
Offtake
                                        Signifi-
                                       :ant Leaks
Number of
Offtake
Comments
                                            I
                                            7
 Indicate location of leak:  Base = B, Cap = C, Saddle = S, Flange = F, Other = 0

 If decarbonizing indicate:    Ignited = I, Ignited with Emissions = IE,
                              Emissions only = E

 Check (/) oven number if excursion made.

 Circle oven number if standpipe(s) and/or lids are open
                                                                            GPO 840-804

-------
                                       METHOD H

                                  TOPSIDE OBSERVATIONS
Company A
Location 7/
Company Rep.
Kr^ Date JJi-J-71
iff/rsuvr CiWs/lta Sky Condition _ ฃj?-,_~,.lL.
Art PM.ซ.L,PJ Wind Speed Ci -jr/ป, _ if



Inspector vft U^ Ambient Temp. 2.0'"

O3 lป\
"X PS *^"~ — • • • j<

2> v
> Battery /
number /
Background 
-------
                                          METHOD H

                                    TOPSIDE OBSERVATIONS
Company  _
Location
Company Re^/}ff
Inspector    r/&  hfl.n
,-/•
^

\
\ _




               Date  	
               Sky Condition
               Wind  Speed  _
               Ambient  Temp.
               Background
                                                          '2 - 7-77
                                                                J.
                           [Indicate sun position,  observation
                            traverse, and wind direction.]
Battery
number
                             Total
                             number of:  Ovens
                                              Lids
                                       Offtake
                                       systems  J •*
   Time
 Inspection
'Started/
 Completed
                               visible Emissions
                                                   bSignifi-
                                                   ant Leaks
                  Total Leaks
                              Number ofj^umber df
                              Offtake   Qfftak
 Number
of Lids
          Collection
            Mains
 Oven
Number
 Indicate location of leak:  Base = B, Cap - C, Saddle - S,  Flange =  F,  Other

 If decarbonizing indicate:   Ignited = I, Ignited with Emissions = IE,
                              Emissions only = E

 Check (/) oven number if excursion made.

 Circle oven number if standpipe(s) and/or lids are open
                                                                  = 0
                                                                            GPO 640-684

-------
                                         METHOD H
                                   TOPSIDE OBSERVATIONS
c
L
C
I
CS
PS
E
r
Time
Inspection
Started/
Compl eted
V\'
'^! ^
i ' vr~
• • -., ~


. . _ .



ompany
ocation
ompany Ri
nspector
I^Cs Date /l-l - "77
"\ l\fi?i^\ri r/7V;>lc\ Sky
Condition
/& /'C&"i\.l"-t
2P- Ai?r rwiiu/3? Wind Speed j -y *,„ t #
a rt r\r.^ Ambient Temp.

./ - ("Tndi

trav
Bac
cate sun position,
erse, and wind dir
kground
3-5
X. v//}J -
observation /
action.]
lattery _ / Total ^ 




-


Indicate location of leak:   Base =  B,  Cap  =  C,  Saddle  =  S,  Flange = F, Other = 0
If decarbonizing indicate:    Ignited  = I,  Ignited with Emissions = IE,
                             Emissions only  =  E
Check (/) oven number if excursion  made.
Circle oven number if standpipe(s)  and/or  lids  are open
                                                                           GPO

-------
Company.    flf&C,
I first-inn      -r~if\as?
      METHOD  D


PUSHING OBSERVATIONS
ป        •

           Date
Location r'Ai^^A^rT Si-r\t /vd ci,.. r~...i :,..•! 	 *> '„ ,/ 	
Comp
Insp
lei?*' $LPmZm'\ i
ector ^ t\ ^ ,,-^j, ;
1 • •
[Indicate sun posit
.-.-.- - .-/•.,-: ..ps>es
"'.:' ;V:.rv;V A-.vr - ••
.ion, observation 1
,^-
*7^
-.- -..o, ;•;..,;.. . .--; - - ;- -
Battery/oven . '
ime door ,..
removed \*t
-, Time of. /R\
push - - (B>
Time of • ,_.
- quench VL - \ฐ'
time >^&tk Vo J2
between (A-B) -.
1 ime ? JWff v0^2
' between (B-C)
Time > ฃS% **%
between (C-0)
Max. Opacity -
during (B-C) -
Position ซ-"
Background*
Comment
number
: / / 37
3///C^
. "3" iiS
Sx "in
• O r *ป- i.
- • o
; ^^
- 7
-/oo
c*'i*>/$lr
JISJT ouiiu 1 1 10
^ind Speed
"\mbient Temp
traverse, an
ซ
i •
y ' i
rc- I -.
n ^ r^/^
•^gfc /^j> /S
d wind direction.]
A-door off
B-ram moves
C-coke in h
- Q D-quench
.... j , '•....
//^ //o
t\. t ***\ f
\*J 1 r*N V^P
j;jj--
C3S
i: ' h
-7 i.<
O ! 0- - i"--^

fr.fr^ซ/ti/3^ t*0< ^ ^ si
V X "X
1
-V
-------
                                          METHOD D

                                    PUSHING OBSERVATIONS
Compa
Locat
Compa
Inspe
[Indi
0
'ซ'..ซ."
•*". ^ '" ' . • . (, >
• • * " . "
' . *-. "•• ". •" . *•"- "••
iC;- V V-.
ny 4j$ฃ- Date /2.-y-"77 ^
i on iAkR,/$'ฃ-''T' A^d
ny Rep. /rRT~ ~ffit///f**
ctor /

yO% between (A-B) Time > -^0% between (B-C) Time > 70% between (C-D) Max. Opacity during (B-C) Position .- ' , Background* Comment number /.-< ~ H5 1*17 -r-rTT. - - .(. . '/ 0>?> / & O- z^" \A/~- 3 y i Sky Condition -^=^f FT- &*-&* Mind Speed Ambient Temp. &a r ion, observation traverse, and wind direction.] > ./I ^r.'. , . . >< . /^ ^ O-S - . • ' . '.- B C • - ft . . ... B o ''. S /- 5~5 /5?-% - />2.^f 7^7 ^^1 ซ^^ \'~'l>f I5$ฃ l>*it> IJqfa /^"•0 " O A?- o . r- 6? /-^ry /5_5^ - • /^ ^ z-"f- A^ /O V ' o .':•' '' O-.. v- • "* * > •," . •ซ. -door off -ram move -coke in -quench ,ซ• .' --* /— '" ^ / '"*" ^;. •yy/2. /V2- / 1 J-/ *2 ^ 'k.€> ' / ' n - - - l.f) ' U : . ^ -. - j cy . . / ^ฃ? ; x7^ 7jT.iX/-5~y 3^7T' • :3/rr ij'i/—t,f ฃ>Arr *•" * ~ i 75" MA -7 ^ &ATT • 75"^-' &A7T * No mark for sky X for battery / for other (specify) Comments: GPO 140-ซ67


-------
                                     •   METHOD D    , '

                                   PUSHING OBSERVATIONS
Company  	
Location TAKZ.Afl'-r'
Company Rep.  j4RT~ ?h; /7T
Inspector
Date  	
Sky Condition
Wind Speed  _
Ambient Temp.
                                                     / 2. - y- "7 7
          [Indicate  Slip  oosition, observation traverse, and wind direction.]
A
B
C
D
•
                                                                        A-door off
                                                                        B-ram moves
                                                                        C-coke in hoi
                                                                        D-quench:
Battery/oven
Time door /.%
removed \"'
Time of /R\
push IB;
Time of ,nป
quench - - \u>
Time >>ZO%
between (A-B)
Time > 40%
between (B-C)
Time > 40%
between (C-D)
Max. Opacity
durinq (B-Cj
Position ,
Background*
Comment
number
1 --7
H^
Mils
me-
4-D
II- 0-
^.-2>
9^*
•75 <^- &
$AlT~

1- n
/VVA
lit!
l4fi 1
d
/7. V
t-1>
75
")$'*'-/ฃ'
BATT



•
. " -
r -
\

- ^
*
'



-

O
-
" "


-

•

• .. V

•
- -
•" • '






*  No mark for sky
   X for battery
   \/ for other (specify)

Comments:
                                                                           CPO B40-B87

-------
Company
Location  __
Company Rep.
Inspector
                                        METHOD D   •

                                  PUSHING OBSERVATIONS

                                           •  Date
                      fil?4*, T ,
                             -wiinpf
Sky Condition
Wind Speed  _
Ambient Temp.
^7 _,
          [Indicate sun posijmra. observation  traverse, and wind direction.]
                          A2/               ^?
... cs
'<'•'•- • . :. .- ps
. •*••""•
: ' - • --^T* ~L~ -" * """"• •' -
. • A " ": '
~.y**3'x;-
: ' ' ' . .
B C
1 ป*• -• .•ป - 1 ,,•*•• *f ^*
A-door off
B-ram move
C-coke in no
p D-quench -
• ~ ,
Battery/oven
Time door /.ป
removed lrt'
Time of (B)
push l '
Time of -^ /nป
quench '.- ll /
Time > ^0%
between (A-B)
Time > #0%
between (B-C) "
Time > &%
between (C-D)
Max. (Bpacity
durinq (B-C)
Position-; •
Background*
Comment
number
b~ *1
1525
155^1
/5?>5
{0.0
Si$
I-**
-5-^ '
7^Wry
&A-TT

-?- 1*
/fl*
/FU^
/51'7
Ib' *
i&
3-~2-3
/^yy
/^ o 7 -
JjsOl
/^D "
/g>0 -




-
.
i ....
/ d 0
7rV-/_2^
$/rTT

TV-'-
i i *
7^ iX "/ fa
Pfirrr

ป. " T



-
.


•
i
_





*  No mark for sky
   X for battery
   \/ for other (specify)

Comments:
                                                                          CPO 840-687

-------
                                        •   METHOD C

                                       DOOR OBSERVATIONS
Company
Location	
Company Rep.   /)p ;
Inspector
Battery  	
No. of Ovens
                                    f
                                  FJ-I is ('tf><
Date  	
Sky Condition
Wind Speed
"'
7 - / \  L, ~2s
*D=door, C=chuck door, B=both door and chuck door

-------
            Company  	
            Location  	
            Company Rep.
            Inspector
            Battery
            No. of
                                     DOJW
                                         METHOD C

                                          OBSERVATIONS

                                              Date
                    t'&'Jttf
                      I
J.ky Condition
  nd Speed  _
Ambient Temp.
Background
                          CS
                          PS
                                              [Indicate sun position, observation
                                              traverse, and wind  direction.]
OVEN NO
ID OF
LEAK*
~D—
                 PS or CS
                            OPACITY
TIME:
START
FINISH
                  COMMENTS
'  7
 -23
 a*
  VJ
  vX
  07
  T3

         L
                    \
*D=door,  C=chuck door, B=both door and chuck door

-------
                                            METHOD  C

                                        DOOR OBSERVATIONS
            Company     , f  ^ ^	^
            Location      (tifl/M
            Company Rep. _ f\\~
            Inspector    vj  \\
            Battery  	t
            No. of Ovens
 Sky Condition
 Wind Speed
 Ambient Temp.
 Background
<:((  y
^[Indicate sun positipf", observation
 traverse, and wind direction.]
*D=door, C=chuck door, B=both door and chuck door

-------
                                       METHOD C
                                    DOOR OBSERVATIONS
Company  	
Location  	
Company Rep.
Inspector  _
Battery  	
No.  of Ovens
                          6L
                            EL
                               *-&
                                     %
Date _	
Sky Condition
Wind Speed  _
Ambient Temp.
Background
                                                          --7-7
                                                                     ^r  ^
                          cs
                         PS
                                            [Indicate sun position, observation
                                            traverse, and wind direction.]
OVEN  NO
        ID OF
        LEAK*
                 PS or CS
                OPACITY
                   %
TIME:
START
FTNTSH
                 COMMENTS
        1?
         c
'   3}
         C
   Ll\
          o
                                   yi/r  
-------
                                           METHOD C

                                       DOOR OBSERVATIONS
Company
Location
Company
Inspector
Battery  _/
                                                Date
                                                Sky Condi ti on   Q\><* R C-A $~
                                     AJ
            No.  of Ovens
Wind Speed   ^ -3 x/7 /ป t
Ambient Temp.
Background
                                                       D
                            CS
                            PS




                                     [Indicate sun  position, observation
                                             , and  wind  direction.]
TIME?
START
FINISH
OVEN NO
         ID OF
         LEAK*
       PS or CS
                  OACITY
                     %
                   COMMENTS
           D

           C.
  'H
c.
C
           D
  3S
  V/
C

C.
                  PS
           p
           D
       rj
  72-
       P5
  7-7
  72-
         P
         P
   -'
         0
        o
*D=door,  C=chuck door,  B=both  door and chuck door

-------
                                           METHOD C



                                       DOOR OBSERVATIONS
Compa
Locat
Compa
Inspe
Batte
No. o
OVEN NO
X
3.9
i! '
'i
u









ID OF
LEAK*
D
P
p
P
P









ny .ioฃ- Date /.ฃ.-ฃ'-"7'7
i on 7/4 K /\ ^ A'T" /^/
Sky Condition /-•• >.• Cr PA* /// /V Wind Speed 2 -*
:tor /^/t./ Ms. \vMAP Ambient Temp, i/jfl
ry /

F Ovens ~l
-------
Company
                                     ..   METHOD  D

                                    PUSHING OBSERVATIONS

                                            '   Date
-. • Locat
Compa
Inspe
' [Ind'i
•**•.""*"
* J"~ ~ - . _" _*•
.i. • V-~ " - * ..'•"-
, %. . 1 . .
' v -M - - y-r j-^ซ - - ^
, *• • - • T * ซ* -- "7 \ -
.-^', :;-ซ ,..--..; "* ...
• ' 	 .',-
~-p"t Battery/oven '.-
•i, .- ... Time door "J /.ป
";•;• ;" removed , • ^rt/
"--'. •" Time of *v /D\
- •* push ' • v '
•-'I." Time of --- ' ,n,
'-,;* quench -"•••"•. VLI;
'• v- Time > fS% HO-
!-" - between (A-B)
x Time > ฃSฃ IV)
;' . between (B-C)
- - Time > ซง3 40
^. between (C-D) '
''." Max. Opacity
— during (B-Cj-
:- ; Position V-' ^
>* • • " .
, Background*
Comment
• . number
ion '/Jf/w*/ Cf/~f
ny Rep. /fcs /&/ฃฃ//*?
ctor ^

-• •
fJ " ' A-door off
• . v \})s ' '• • B-ram moves
A.S C-coke in ho
-- - B • : ^ ' C " •-".. ' •- D Drench
• • 'v ;
/_/65
tyifijft' -*
i * /^/
-*^7 ' /"*7--
- a".
"•' D, *r
J0--
ViC?"-
J^
/3Y3n>
"
3v^--
0---i
"• /J) !
^^%^ i
<• L *^ซ •*•• ซ — ~ *^ซ
/ i\jij sy l^-^^-i
X : V-

/
/Ar
' /
rs ' -r O
7>/l_
- 3;c6
0~l
//7
^>:^A
s-c5r

(b
'.-
•/7/7
/V;c ,
^Oi
^/G
o
n - • ~>< in
i Lf ฃ. o •• i/
•O •--'• (>•-!• 0
/^6-. . /Crt> ! /C>6
5,0 u.^ g^
X

L^-.^H /
X

<7j6u.y
V

*  No mark for sfa/
   ^f for battery
   / /br other (specify)

Comments:

                                                                             GPO 640-887

-------
Company  	
Location  	
Company Rep.  /?/?
Inspector  __TA
                                          METHOD D

                                    PUSHING OBSERVATIONS

                                               Date
                                 T (\ TV/fo/)  Sky Condition  ' /
                               t?H /(J- i/p)    Wind Speed
                                               Ambient Temp.
-2--
          [Indicate sun position,  observation  traverse,  and wind direction.]
                                                                   D
                                                                  -•
                                                                          A-door ofl
                                                                          B-ram move
                                                                          C-coke in ho
                                                                          D-quench
Battery/oven .
Time door m
removed "ปJ
Time of /R\
push v '
Time of - ,_ป
quench " vu;
Time > 28% -288*76
between (B-C)
Time > ^0% */ฃ>
between (C-D)
Max. capacity
during (B-CJ
Position ' -
Background*
Comment
number
//21
/k, ,!> ^
Y;/ 5
^i^G
o
J>
0


X




...- . ..
-

• -•
• "
•




•
-










- —
-









- • -




•


*  No mark for sky
   X for battery
   / for other (specify)

Comments:
                                                                             CPO 84O-B67

-------
                                           METHOD D

                                     PUSHING OBSERVATIONS
           Company
Local
Compc
Inspc
[Indi
-_s"
rr * '- "* *" •*
•-._-.. . . ': ' A
cion 7y//r/e/ฃ>7~ /1/-A-
my Kep. jl/rr PA i /// PS
;ctor is> w /(/<* yL, ^ /L v
cate sun position, observation 1
cl
PS
ป
" • , /
B
•
' •
. Battery/oven
Time door ,..
removed W
' Time of /R\
push " ID'
Time of ,_.
'quench " (")
-• Time >%Q%
• . • between (A-B)
Time > $0%
between (B-C)
f-. Time > #0%
between (C-D)
-..Max. Opacity
during (B-Cj
Position .
- Background*
Comment
number
1- If
/}$&
/35?>
1$ ฃ'2-
0
l/-o
o
&!> '
Sky Condi tio
Alind Speed
tobient Temp
traverse, am
C
/ f f
n c.2-ฃ A i^
3--V
*iJ5 ' F
i wind direction.]
'r . .
i " •ป ซ
' \
A-door off
B-ram moves
C-coke in h(
Q D-quench .
f ^
-i
/" jL^ /- 3 jT
73^ Mis
14 ^ _/_ฃ/ ^
llo% .74
1^ 1 .
/• * \o
/ - I/ 5"
/I ฃ U
/y'3-2-,
W5 4-
— 	 /
'
I-J>'
/f/l
Jfyk
^jr^
€> .
Zl-_5 frฐ - U.-D • / /t>o. \^
i ' / 	 ;
~/S\/\/^/2? /L5" i/V •"ฃ V \25 \jj — 2 3
&A~i^ *BJTT $/rr
:
7S**J-*>7 V5l^3
3/nT

5>A~TT

   No mark for sky
   X for battery
   / for other (specify)
Comments:
                                                                             GPO 840-607

-------
           Company
      METHOD D

PUSHING OBSERVATIONS

           Date
Local
Comp<
Inspc
[Indi
- "" t*ซ
: . -. j.' •- -
A

Battery/oven
Time door m
.removed . '. W
Time of •'..-;' fR\
push - VD'
Time of--- / /n.
quenchv - (ฐl
Time > $Q%
between' (A-B)
Time > #0%
between (B-C)
Time > ^OX
between (C-D)
Max. Opacity
during (B-C
Position! .
.Background*
Comment
number
tion -//ป /?/? A IY7~ ds-fi My rnHifinn rsr- A ? 	
my kep. WT Chilli PJ Wind Speed -^Tv — '' 	 •
JCtor ] & //; /fe//t//^ // // Ambient Ipmp. -4'jK.1' /"
cate sun poyj/t
/c3
;Wk observation trayeVsg, and wind direction.] '
-v . /
,/S- '
""" \
B C \
A-door of
B-ram mov..
C-coke in h
Q D-quench
• ••
^- /3 . >-2>... .,^-JT/ - ^-^^ -'
^^*ซ^:s>~
1 -ซr— ar-*^"-jฑT'
"" •
/-5"3V
/^J3"
— ^
3V-^
^•JT
/^?0
• . ;: y;1'
7/3^ /5-y^
yjT^/2-. y^-^Tf
>fe^.. i-/^^^
— / ' "71 • '• ''^X '
_3"< ' 'x.-'..^--...' O - •

/frjj^
fb'ltf-
/6>H
W '

.

•
- • ,
33'^-V-. :7'- ^ /f,5\ - ! '
-2 • ^ : ^> ' -0 •
> * *> - : ^ I ^ ' •' i
/^ |4/- /3 :y^5 ' W /fr I fC 0 Vu - 57

:


PATT"
• .
•
•

   No mark for sky
   X for battery
   }/ for other (specify)
Comments:

-------
                                         '   METHOD D   .
                                                 >

                                      PUSHING OBSERVATIONS"

." .  '/'  Company  •  ..••* L?
                                                 Date
.  •' ";•  i vซ  Location  -TdRR./tJsr rt^/j '       Sky,Condition
                                       77/77 *
       Company  Rep.  /JET ffft//I/7J *    Wind,  Speed  _
 •  •  • . Inspector - *TeM.  jUteys/iA/TP . '/  Ambient, Temp'.  ~2j~*Ts ^
       '':  '   [indicate sun position, observation traversefeajwl.wind direction.]1 '' '
                                                            V

                                                                    ''  >.  •/•   -.1
                                                                          • *   •  .     •  •
                                                                            A-dopr off,.
                                                                            B:ram moves
                                                                         ,.  C-coke, tn hoi
                                                                            rf      ฃ 1 ' -•ป
••--.. -. _ - • ••ฃ-
.f'.. Battery/oven •
'<..' Time door . ,.ป
•_~- removed • "*/
•*•-.. Time of . /B\
r: : push •• . v '
- •:•• Time of -/nป
-,-'. quench --• ^u'
.' : . Time > f OX-. . .
•; --J Between (A-B) • •
;.< Time-> 4Q% .- ••
'• -' 'between (B-C)
Time > 70Z
-.:• between (C-D)
*• Max. Opacity
J- .durinq (B-C)
-;." .Position . '•
^* -+- * - 	
'* • Background*
" ~ <
- Comment .
.;.: number
"• '••• •• ' . '•
•0 -^ f 3 •
ป~ i * /
/^s'o':'
/3-Sf.-'
7^^ '
i^- .
/5". f
<3>v •
7LT '
lฃT?ฃMrr
BATT-'
*
•N. . •
'' "\
ฃ - Jt>3
1$ 25^
I3z>#', :
/3s r. -
o •' , ;. '
ซ2i€> -X'
;-
4Jf-:'^. '

jlAX/J-"
73 -Z ^ ' -'
/^3 / '."
y^3^ f
^*^ * * ^ป ~
•0 '-, .'- •
fe7,.Jr ,v"~.
"^/. .".' i-T
%?&'-/*?.
'fiATn'
..•>'' *-."•
•1 J >-_.
\ '"
v _''.
• '' s'
• x' '- "
* ":•'•';, i'=v
ป "
*• * •• •
. " . . •••'. '
ซ • * i
• ป •
. T •'
1 m * •
', _' ^
. ' ' "•'.'•
' ' ' •' • ' i-
•'"• ' '.".• ' • '
r ' " • .' •
v -t-- ': \r ;
• "•*•*" . •
**• .
•""""•".
-.* -.•"..-
" ' *
' .-'''-.ri-'.-
..*•--.
*
. • -
* •••',-
-'.' *  No mark for sky  ' .
      X -for battery. • .
      \/ for other (specify)
•-   Comments:
                               '"   '   r  v..-'
                                                                               CPO 84O-B87

-------
  Company
  Location  _
  Company Rep.
  Inspector
  Battery  	u
  No. of Ovens
                                        METHOD C

                                     DOOR OBSERVATIONS

                                             Date
                                                             1-77
                                                             /'. n  	
                                                 Condition
                                             Wind Speed  _
                                             Ambient Temp.
                                             Background     .x^^-.;	
                                             [Indicate sun posifton, observation
                                             traverse, and wind direction.]
OVEN NO
i
        ID OF
        LEAK*
         TT
         n
       PS or CS
                  OPACITY
TIME:
START
FINISH
                                                             COMMENTS
                 PS
                           2 '.03
         r>
        3-
   sri
n
               \
         0
   3A
   3*
         \l
*D=door, C=chuck door, B=both door and chuck door

-------
                                          METHOD C
                                       DOOR OBSERVATIONS
            Company  	
            Location  	
            Company Rep.
            Inspector _
            Battery
            No.  of Ovens9 y
                              Date  	
                              Sky Condition
                              Wind Speed      ซ>--
                              Ambient Temp.
                              Background
                           PS
                           ^  [Indicate sun  position, observation
                              traverse, and  wind direction.]
OVEN NO
         ID  OF
         LEAK*
PS or CS
            OPACITY
TIME:
START
FTNTSH
COMMENTS
         ฃ

 -/I.
          h
          t
           0
                                                                        LLJt
                                                                           /r>*i U,
  3J
   31
  57
*D=door,  C=chuck door,  B=both door and chuck door

-------
                                          METHOD C

                                      DOOR OBSERVATIONS
Company
Location  _
Company Rep.
Inspector
Battery  	
No. of Ovens
                                      Date
                                      Sky Condition
                                      Wind Speed     3
                                      Ambient  Temp.
                                      Background
                                                              -^Z7
                                                                 u
                                               acgroun    ^ffrr
                                               [Indicate sun^osTt&n,  observation
                                               traverse, and wind direction.]
OVEN NO

ID OF
LEAK*
      PS  or CS
OPACITY
   %
TIME:
START
FTNTSH
COMMENTS
          0
          JL
  A/
  n
 ฃ>
  /r
 1
           o
         J?
  SI
  IsL-
 C
 O
         o
  *> a.
 9-7
  7?
  1L
           o
           k
*n=
 D=door,  C=chuck door, B=both door and chuck door

-------
                                          METHOD C

                                      DOOR OBSERVATIONS
            Company     F\ x)
            Location  	
            Company Rep.  	
            Inspector  	
            Battery
            No.  of  Ovens
                                      Date	
                                      Sky Condition
                                      Wind Speed  _
                                      Ambient Temp.
                                      Background
                           CS
                           PS
                                      [Indicate sun  position, observation
                                      traverse, and  wind direction.]
OVEN NO
  IT
ID OF
LEAK*
PS or CS
OPACITY
   %
TIME:
START
COMMENTS
  U.
  47
 57
  ->i
 Jt
*D=door, C=chuck  door, B=both door and chuck door

-------
                                                 METHOD A

                                           CHARGING OBSERVATIONS
         Company
         Location
         Company Rep.   A (cT
         Inspector     j A
                                       OlV,
Date  	
Sky Condition •
Wind Speed  	
Ambient  Temp.
Background
                                                                            - 7 7
                                                                        . *•*
                                 M i

                     "2-   /.,   Ill
       Time of Charge:  Start
                        End
i -'• -
                                        > 20X (seconds)

                                          Charge period     /  /	
                                           Seal period
                                                Total     1*7
                                     Maximum opacity
                                                                                    Comments:
                                                               /
       Indicate sun position,  observation
     '•] position, and wincUdirection:
                                                   Mark dominant emission  points:
 Battery/Oven_
 Time of Charge:  Start,
•-•" -    ;  •'      • End
                                           Time 2 20X (seconds)
                                           Opacity
                                                Charge period
                                                  Seal period
                                                       Total
                                           Maximum opacity
                                                                              Comments:
        Indicate sun position, observation
        posi tion, and "winidi rection:
                                                   Mark dominant emission  points
 - ^ V
       Battery/Oven
       Time of Charge:  Start
                         End
                                     Time 220* (seconds)
                                     Opacity
                                          Charge period
                                            Seal period
                                                 Total
                                     Maximum opacity
                                                                                    Comments
                                                              4
        Indicate sun  position, observation
        position,  and wind direction:
                                                   Mark dominant emission points
                                                                            WW

-------
                                                METHOD A
                                          CHARGING OBSERVATIONS
'Company • f\
• •'. location -p^(
, . . company Rep. ปA
Inspector -j r

L > ฃ— - Date /-x /- '//•}-? '
?PAA/T CiTV /U/.&ky Condition / /-SJ. '
KT- <*H> u/<&$: 'Wind Speed ^ - / u >-. s> L •
\ r^/s^ • ••" Ambient lemp. LJ 2_ ,
Background 4 falfa— //i^ -f^
. . " . \J -7-
' ,.jz  B"attery/0ven_
     Time of Charge:  5tart_
                 "'  '   End
      Indicate sun position^ observation
      position, and wind/'direction:
                                        !>20ซ .(seconds)    '-             •      Comments:
                                     Opacity    . -    ;~ .s?) f\    -  -
                                          Charge period    >=x,v-J      ~.L.      -  _
                                           Seal period    •—_  ^         _ ..     -  -
                                     . •         Total    ^_^-    -          '
                                     Maximum opacity   -' - f UlJ>      ~   .~-.  -

                                                   Mark  dominant emission points:
     t f
     Batl'ery/Oven
                                               "* '(sewnds)  "•"•  '•'•-•
                                                                             Comments:
Time of Chaj-ge:  Start^
        •  .   - ' *
                                               Charge. period
                                               .Seal period
                                                     Total
                                          Maximum opacity
   .. Indicate sun positio'n, observation
   : position, and wind direction:•"
                                                   Mark dominant  emission points: .
     Battery/Oven	
     Tine of Charge:  Start_
                      End
                                    Time 220X (seconds)
                                    Ooaclty  •
                                         Charge period
                                           Seal pe.riod
                                                Total
                                    Maximum opacity
                                                                                  Comments
     Indicate  sun position,  observation
     position, and wind direction:
                                                  Mark  dominant emission points:
                                                                      A:

-------
                                          METHOD  A
                                    CHARGING OBSERVATIONS
         Company   A
         Location
                                                Date  J2. -0 - 7 "7
         Company  Rep.   ART
         Inspector
                                               Sky Condition
                                               Wind Speed   3"
                                               Ambient Temp.
                                               Background
              I      i  33
Battery/Oven	
Time of Charge:  Start f'O Jฎ .
                 End / 0 2 ff
                                        ฃ 202 (seconds)
                                    Opacity
                                         Charge period
                                           Seal period
                                                Total
                                    Maximum opacity
                                                                            Comments:
Indicate sun position,  observation
position, and wind direction:
                                                  Mark  dominant11 emission  points:
                                                     KA l\ A
Battery/Oven^	
Time of Charge:  Start fO
               • End
                                    Tine 2 20J (seconds)
                                    Opacity
                                         Charge period
                                           Seal period
                                                Total
                                    Maximum opacity
                                                                            Comments:
Indicate  sun position,  observation
position, and wind direction
                                                  Mark dominant emission  points:
Battery/Oven_
Time of Charge:  Start_
                 End
                                    Time 2 202 (seconds)
                                    Opacity
                                         Charge period
                                          Seal period
                                               Total
                                    Maximum opacity
                                                                            Comments:
Indicate  sun position, observation
position, and wind direcl
                                                  Mark dominant emission  points:

-------
         Company
         Location  	
         Company Rep.
         Inspector
                                                METHOD A

                                          CHARGING OBSERVATIONS

                                                     Date
                                                           	
                                                     Sky Condition
                                                     Wind Speed
                                                     Ambient  Temp.J^L./," p
                                                     Background
Battery /Oven_
Time of Charge:  Start
                       I  ,   t.
                                   T1 me ฃ 202 (seconds)
                        End
          per..,.
      Seal period
           Total
Maximum opacity
                                                                                  Comments:
        Indicate sun position, observation
        position, and wind direction:
                                                 Mark dominanjremission  points:
.it ;
        Battery/Oven	
        Time of Charge:  Start_
         '•  -T        • End
                                   Time- 202 (seconds)
                                   Opaci ty
                                        Charge period
                                          Seal period
                                            ' Total
                                   Maximum opacity
                                                                                  Comments:
        Indicate sun position, observation
        position, and wind direction:
                                                 Mark dominant emission  points:
                                                           VMKA
       Battery/Oven	_/.
       Time of Charge:  Start	
                        End
                                   Time 2202 (seconds)
                                   Opacity
                                        Charge period
                                         Seal period
                                              Total
                                   Maximum opacity
                                                                                  Comments:
        Indicate sun position, observation
        position, and wind direction:



0
0
o
o
(
\
\
                                                 Mark dominant emission  points:

                                                       ,>&,
                                                            ^J\
                                                                          ww

-------
                              RECORD OF VISUAL DETERMINATION OF OPACITY
COMPANY
LOCATION
TEST NUMBER.
DATE. ฃ•-*- 77
TYPE FACILITY ^V'^
CONTROL DEVICE
                                                                        HOURS OF OBSERVATION C?*JTC?-
                                                                        OBSERVER "7^/W ,X/
-------
OBSERVATION RECORD
Hr.
OS5T?





























012.Z






























Min.
0
1
2
3
4
S
6
7
8
9
10
11
12
13
14
}S
16
17
18
19
"70
21
' 77
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
Seconds
0
/ฃ
go
Ac
fn





























15
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3~5
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45
^-^"
^0
3D
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bt?
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Vo
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'•in
33
2&
AS"
2^S
3^>
A'V
Ao
^3ป"
,23-
/r
iio
/r
o^i?
%D
3*S~
•ZO
JLF
3v
/w
iป2-5"
JJT
/<





























STEAM PLUME
(check if applicable)
Attached



i
1


\
\

j
-i —

\
\
/
/


\
\
/
/



\
/
y































Detached




























































COMMENTS





























































-------
                               RECORD OF VISUAL DETERMINATION OF OPACITY
COMPANY ///-/^. ฃ//5?^^Z5 &>#r
LOCATION ~ฃ&?~ ~TsA R. ฃ rf AST" C /TV. Af/)
TEST NUMBER /•//4
DATE /2- ~B<>- POII^T
)^Y ^
/**ฃj

Initial^
hut


5Xy
prbp.
J/ฃ
3-y
!*•]. ^ f
51*
fr-u+1
B^
iHILt
-


r















•

•


Final
07 a 7











-
HOURS OF OBSERVATION 0$ tt-&?ฃ>7
OBSERVER T^Al A<2 \*s M J f
OBSERVER CERTIFICATION DATE //- / - 77
POI
S^EI
1 — ^
NT OF EMISSIONS -5'r'
tCK ~~&ฃTi S-
^HT OF DISCHARGE POINT 2_3"b
i

SUMMARY OF AVERAGE OPACITY
Set
Number










Readings
SIGNATl
Time
Start — End










Opacity
Sum










Average










ranged from / D to *? & % opacity
JRE /f/^^L" /-/&ttsii.\.{t'V*:~'

REMARKS:
       Environmental Protection Agency
National Enforcement Investigations Center—Denver

-------
                         OBSERVATION RECORD
  Hr.

011*
       Min.
                Seconds
         15
30
45
                         STEAM PLUME
                       (check if applicable)
Attached
Detached
                                                          COMMENTS
                       W
            w
         IS
   M
                    W
        25'
                   Jo
            as
        2S
       10
       11
        XT'
       12
            3-D
       13
    ฃ0
       14
       15
            3ti
       16
       17
           a
       18
       19
       20
       21
       22
      v ฃ0
      r 3IT
       23
                2f
       24
       25
        A-T
       26
       27
            3D
       28
       29
Qiirt
30
       31
       32
       33
       34
       35
       36
       37
       38
       39
       40
       41
       42
       43
       44
       45
       46
       47
       48
       49
       50
       51
       52
       53
       54
       55
       56
       57
       58
       59
                                                                  GPO 842-393

-------
APPENDIX E





PHOTOGRAPHS

-------
CHARGING OBSERVATIONS - Battery 1

-------
DOOR OBSERVATIONS - Battery 1

-------

PUSHING OBSERVATIONS - Battery 1

-------