Environmental Protection Technology Series UTILITY OF SOLID SORBENTS FOR SAMPLING ORGANIC EMISSIONS FROM STATIONARY SOURCES Industrial Environmental Research Laboratory Office of Research and Development U.S. Environmental Protection Agency Research Triangle Park, North Carolina 27711 ------- RESEARCH REPORTING SERIES Research reports of the Office of Research and Development, U.S. Environmental Protection Agency, have been grouped into five series. These five broad categories were established to facilitate further development and application of environmental technology. Elimination of traditional grouping was consciously planned to foster technology transfer and a maximum interface in related fields. The five series are: 1. Environmental Health Effects Research 2. Environmental Protection Technology 3. Ecological Research 4. Environmental Monitoring 5. Socioeconomic Environmental Studies This report has been assigned to the ENVIRONMENTAL PROTECTION TECHNOLOGY series. This series describes research performed to develop and demonstrate instrumentation, equipment, and methodology to repair or prevent environmental degradation from point and non-point sources of pollution. This work provides the new or improved technology required for the control and treatment of pollution sources to meet environmental quality standards. EPA REVIEW NOTICE This report has been reviewed by the U. S. Environmental Protection Agency, and approved for publication. Approval does not signify that the contents necessarily reflect the views and policy of the Agency, nor does mention of trade names or commercial products constitute endorsement or recommendation for use. This document is available to the public through the National Technical Informa- tion Service, Springfield, Virginia 22161. ------- EPA-600/2-76-201 July 1976 UTILITY OF SOLID SORBENTS FOR SAMPLING ORGANIC EMISSIONS FROM STATIONARY SOURCES by Arthur D. Snyder, F. Neil Hodgson, M.A. Kemmer, and J.R. McKendree Monsanto Research Corporation P. O. Box 8 (Station B) Dayton, OH 45407 Contract No. 68-02-1411, Task 10 ROAPNo. 21ACX-094 Program Element No. 1AB013 EPA Project Officer: L.D.Johnson Industrial Environmental Research Laboratory Office of Energy, Minerals, and Industry Research Triangle Park, NC 27711 Prepared for U.S. ENVIRONMENTAL PROTECTION AGENCY Office of Research and Development Washington, DC 20460 ------- ABSTRACT This report presents the results of a study designed to assess the utility of porous polymer adsorbents as a means for sampling and concentrating trace organic emissions from stationary sources. Emissions were sampled from two indus- trial field sites employing Tedlar bags. The bags, in turn, were sampled employing small porous polymer sampling tubes backed up by a cryogenic thermal-gradient sampling system to assess the efficiencies of adsorption of the trace organic species. In addition to the experimental results, conclu- sions and recommendations, a detailed statement of the prob- lem of sampling trace organics in industrial emissions is presented in the Appendices. This later discussion includes a presentation of (1) the characteristics of stationary sources emitting organic species; (2) an assessment of present sampling techniques for trace organic emissions; (3) a review of the use of porous polymer adsorbents in sampling; and (4) the characteristics of porous polymer sorbents and their potential limiting properties. It is concluded that the use of porous polymer adsorption tubes can serve as a convenient means for concentrating a range of higher boiling (B.P. >120°C) trace organic emis- sions in a highly portable field sampling unit which is readily interfaced with gas-chromatographic or tandem-coupled GC/mass-spectrometric instrumentation for thermal desorption and subsequent quantitation in the laboratory. Alternatively, the porous polymer tubes can be extracted with liquid sol- vents for subsequent analysis. ii ------- TABLE OF CONTENTS Page ABSTRACT ii LIST OP FIGURES iv LIST OF TABLES v ACKNOWLEDGMENTS vl SECTIONS I Conclusions 1 II Recommendations 3 III Introduction 5 IV Experimental Approach 7 V Sampling and Analysis Techniques 9 VI Experimental Results -^ VII Analysis of Data and Discussion 2° VIII References 30 APPENDICES A. Characteristics of Stationary Sources Emitting 32 Organic Species B. Assessment of Present Sampling Techniques 42 C. Use of Porous Polymer Adsorbents in Sampling 46 D. Characteristics of Porour Polymer sorbents and 50 Potential Limiting Properties E. References Cited in Appendices 69 ill ------- FIGURES No. Page 1 Porous Polymer Sampling Train 10 2 Thermal-gradient Tube Design 12 iv ------- TABLES No. Page 1 Combinations of Porous Polymer and Thermal- 16 Gradient Tube Packings Employed for Plant A Sampling 2 Sampling Data - Plant A 17 3 Analysis Results - Plant A Collector Tubes 19 4 Response of FID to Various Compounds 20 5 Combinations of Porous Polymer and Thermal- 21 Gradient Tube Packings Employed for Plant B Sampling 6 Sampling Data - Plant B 22 7 Analysis Results - Plant B Collector Tubes 25 8 Statistical Analysis of Total Collection by 27 Pairs - Plant A 9 Statistical Analysis of Total Collection by 28 Pairs - Plant B v ------- ACKNOWLEDGMENTS The support of the following Dayton Laboratory - Monsanto Research Corporation personnel is gratefully acknowledged Mr. J.V. Pustinger for preparation of a portion of the Appendices; Mr. H.R. DuFour for assistance in design and fabrication of the cryogenic thermal-gradient tubes; and Mr. N.F. May for conducting the sampling effort reported. vi ------- SECTION I CONCLUSIONS The objective of this study was to investigate the utility of solid adsorbents, and specifically porous polymers, as media for sampling organic emissions from stationary sources. While the limited quantity of data collected during the study does not permit a definitive statement as to the utility of porous polymers as sampling media, the results demonstrate that with knowledgeable use, porous polymer adsorption tubes represent a convenient, highly portable means for semi- quantitative and even quantitative sampling of stationary sources characterized by a wide range of trace organic emissions. The degree of success in employing porous polymer media to concentrate trace organic species in emissions is dependent upon the proper selection of the porous polymer(s) to be employed in a given sampling program. For best results, this selection must be based upon a knowledge of both the polymer media physical and chemical properties and the emission characteristics of the source. One drawback in the use of porous polymer adsorbent media for sampling of trace organic emissions is their inability to efficiently retain low molecular weight or highly volatile species such as C, to C_ hydrocarbons, ethers etc., when sampling at ambient temperatures. These lighter organic species must be sampled by other means (e.g., cryogenic trapping) in order to be quantitated. ------- In the use of porous polymer media, care must be taken to assure that the total capacity of the porous polymer adsor- bents are not exceeded in field sampling. Some knowledge of the level of total organics from the source and the retention capacity of the polymers is required to assure that break- through does not occur due to sampling of excessive total volumes of emissions. Equally important is the control of sampling volume flow rate since excessive sampling rates can lead to inefficient adsorption. When the above precautions are observed, the use of small porous polymer adsorption tubes can serve as a convenient means for concentrating a range of trace organic emissions in a highly portable field sampling unit which is readily interfaced in the laboratory with gas-chromotographic and on tandem-coupled GC/mass-spectrometric instrumentation for quantitation of emissions. Based on the above, it should be stated that porous polymer adsorption tubes do not represent a panacea for solution of all trace organic emissions sampling problems. Each of the polymers possess characteristic adsorption properties that can be tailored to a given source emission sampling problem depending upon the anticipated composition of the trace or- ganic emissions. A generalized sampling procedure employing ambient-temperature porous polymer sampling tubes is not feasible due to inefficiencies in adsorbing low boiling trace organic materials. In cases where the concern is primarily with higher boiling species (>120°C), the sampling procedure employing Tenax GC as a sorbent should represent a convenient and accurate solution to this problem. ------- SECTION II RECOMMENDATIONS The successful application of porous polymers as adsorption media for sampling of trace organic emissions requires proper selection of the solid substrate and a matching of its chemical and physical properties with that of the source emissions. The following laboratory and field experimental approaches can assist in assuring an acceptable data quality in field sampling efforts using porous polymers. •Laboratory testing of porous polymer adsorption capa- cities should be conducted employing a dynamic system for generation of known standards of trace organics in air. •When there is no pre-knowledge of the emissions levels of total organics at a given field site either one of two approaches can be employed to assure that break- through of the polymer media will not occur: (1) a field measurement of the total hydrocarbon concentra- tion by flame ionization detection, along with an esti- mated average molecular weight of organic emissions, will serve to estimate appropriate sampling times, or (2) several porous polymer tubes can be employed to sample over different time lengths (e.g., 5, 10, 15 min.), with subsequent laboratory analysis permitting a decision as to the optimum sampling time for reporting purposes. ------- •The coupling of two or more porous polymer sampling tubes in series will often yield excellent results. An example of this approach would be the use of Tenax GC followed by Chromosorb 102 or Porapak Q. In this case the Tenax GC demonstrates a high efficiency for adsorption of trace organic species above 6 carbons in chain length. The lower molecular weight organics would be adsorbed more efficiently in the second ad- sorption tube. An alternative sampling method for low boiling trace organic emissions is suggested based on the use of the thermal-gradient sampling tube used in this study. Two major drawbacks in use of this system in its present state of refinement are (1) in sampling of emissions high in water vapor content a means for condensation of water before the cryogenic trap must be devised, and (2) the present system of delivering liquid-nitrogen-cooled nitrogen to the thermal-gradient tube is excessively cumbersome in weight and size for field sampling operations. It is recommended that a study be conducted to redesign the existing thermalgradient approach into a more portable system and to evaluate its performance as a potentially attractive general method for sampling of both low- and high-boiling trace organic emissions In the field. ------- SECTION III INTRODUCTION A pressing need exists for a general method for sampling organic emissions from stationary sources for purposes of source assessment or source inventory of manufacturing plants which produce organic chemicals or employ them in manufacture of other products. These sources are frequently characterized as emitting a large number of individual organic species of varying potential health hazard. The alternative to development of a general method is the development of specific approaches for each emission component where ex- treme care must be taken to assure that interferences from structurally similar emissions do not occur. This alterna- tive is impractical from both a technical and an economic viewpoint. The objective of this task study was to investigate the utility of solid sorbents, and specifically porous polymer beads, as media for sampling organic emissions from station- ary sources. While sampling tubes containing porous polymers have been employed in the sampling of trace organics in ambient air, limited systematic studies of the various poly- mers have been conducted for ambient air applications, and only limited experience has been gained in the use of porous polymer bead adsorbents for sampling of industrial stationary source emissions. A more complete understanding of the scope of the problem of developing a general sampling method for organic emissions will be obtained by reading the material contained in the ------- Appendices to this report. Appendix A summarizes the charac- teristics of stationary sources emitting organic species in a unit process format. This listing includes composition, humidity, acid content, temperature, pressure, and flow rate, Also included are listings of organic species identified as pollutants and a listing of industrial sources of organic emissions. Appendix B presents an assessment of techniques that are commonly employed for sampling of organic emissions, Appendix C presents a historical review of the use of porous polymers in sampling while Appendix D discusses the charac- teristics of these materials and their potential limiting properties as adsorbent media for concentration of trace organic emissions. ------- SECTION IV EXPERIMENTAL APPROACH The purpose of this task study was to investigate the utility of solid sorbents for sampling organic emissions from sta- tionary industrial sources. This information was required for development of general sampling and analysis procedures for assessing emissions from industrial sources which produce organic chemicals or employ them in manufacture of products. The long-range objective of the study was to develop infor- mation which might lead to the design of a portable sampling technique for trace organic emissions that would require minimal support equipment and would be readily interfaced with laboratory analytical systems. The utility of porous polymer bead materials as adsorbent media for concentrating organic emissions was studied employ- ing actual gaseous emissions from two industrial stationary sources. While controlled laboratory studies of adsorption/ desorption efficiency and break-through or capacity measure- ments on porous polymers would be of interest, few industrial emission sources can be simulated accurately in a laboratory evaluation. The use of actual process emissions was con- sidered to be a more realistic and practical approach to evaluation of the porous polymer media. The original intent in the study was to sample source emis- sions under field conditions in the process of scheduled sampling efforts under the Source Assessment Program (EPA 68-02-1874). When difficulties were encountered in obtaining plant cooperation for this effort, the approach was altered. ------- Samples were collected in the field employing Tedlar bags which were subsequently sampled in the laboratory under ambient temperature conditions. This latter approach re- sulted in sampling of only the more volatile organic species which did not condense on the surface of the bag and limited the concentration of water vapor to its partial pressure at room temperature. The conditions under which the porous polymer media were tested were therefore significantly less adverse than originally planned since source characteristics of high temperature and high humidity were not simulated. Since the composition of the organics in the Tedlar bags was unknown, an independent measure of the true value for organic emissions was required in order to assess the efficiencies of the porous polymers as adsorbent media. This was accom- plished by backing up the porous polymer tubes with a cryogenically-cooled thermal-gradient tube patterned after that described by R. E. Kaiser (Ref. 1). The thermal-gradient tube was employed to isolate organic emissions that eluted from the primary sampling tube. The performances of the porous polymer tubes were quantitated by subsequent laboratory analysis of the collection tubes and the thermal-gradient tubes employing gas chromatographic and tandem-coupled GC/mass spectrometric techniques. ------- SECTION V SAMPLING AND ANALYSIS TECHNIQUES A. SAMPLING TRAIN The sampling train employed in the porous polymer performance tests is shown schematically in Figure 1. An evacuated cylinder was used as a sampling gas driving force. The valve and rotometer upstream of the tank was used to adjust flow rate in the general region of 150 cc/minute. Sampling was conducted over a 20-minute period for a total sampled volume of about 3 liters of gas. The cryogenic thermal-gradient tubes fitted with thermocouples and the porous polymer adsorp- tion tubes are constructed of stainless steel and standard Swagelok fittings. Some details of the sampling system are included as follows: -The evacuated cylinder was a 0.42 cu.ft. Freon tank fitted with a thermometer and a 3-in. vacuum gauge to permit calculation of total volume sampled. -The liquid nitrogen dewar was a four-liter Nalgene dewar flask (Cat. #4150) constructed of double-walled highly crosslinked polyethylene. -The porous polymer tube is a 7-inch length of 1/4-in. 304 stainless steel tube fitted with Swagelok fittings and plugs. ------- /THERMOCOUPLES TEMPERATURE GAUGE PRESSURE GAUGE V c=^ V, VACUUM PUMP HEATED SECTION POLYMER PACKED TUBE STAINLESS STEEL PROBE CONDENSER EVACUATED CYCLINDER LIQUIONITROGENDEWAR COMPRESSED NITROGEN Figure 1. Porous polymer sampling train ------- A photograph of the thermal-gradient tube is shown in Figure 2. The inner tube of the concentric heat exchanger is a 20 cm length of 304 SS tube (0.180 in. OD; 0.149 in. ID; 0.015 wall). The outer tube is a 9 cm length of 5/16 in. OD by 0.020 wall 304 stainless steel tubing. These dimensions were selected based on the recommendations of R. E. Kaiser (Ref. 1). The thermocouples are type K (1/16 in. x 6 in. probe length, Thermoelectric #SK 1110L). The thermocouple tip penetrates to an area of the inner tube at the center of the 3/8 in. stainless steel Swagelok tee nitrogen entrance (and exit). The inner tube is filled with a solid absorbent. One-quarter inch Swagelok tees serve as the sample gas inlet and outlet. Above and beyond the cost of stainless fittings and thermocouples, approximately $40 per Kaiser trap was required for welding the inner/outer tube and for assembly. 1. Operation of Sampling Train To prepare for a sampling run, the train was assembled and leak checked via vacuo with the valve after the sampling probe closed. The flow of nitroben through the jacketed thermogradient tube is adjusted so that the entering nitro- gen flow is near liquid nitrogen temperature. In earlier work, Kaiser (Ref. 1) employed nitrogen flow rates of from 1200 liter/hour to 2000 liter/hour to maintain the lowest temperature of the gradient tube at about l60°C. Under his conditions, about 200 grams of liquid nitrogen was consumed in a 20 minute sampling period. An initial setting on the rotometer of 50 ftVhr (ca. 1500 £/hr is recommended. After thermal equilibrium has been attained (e.g., TC2 and TCU register about l60°C), the sample run is initiated by closing Vjj and opening V^ and V^. V~ should be adjusted to a flow of about 150 cc/minute (0.3 cfm). The nitrogen flow rate is quickly adjusted so that TC~ registers -l60°C. Under these conditions TC2 will register about -100°C when 11 ------- c Figure 2. Thermal-Gradient Tube Design. 12 ------- a 2-ft, .lY'll-in.- heated "U"-tube is upstream of the thermal- gradient tub'e. After the 20-mihute run, V is .closed, the temperature and pressure of the tank is noted and the porous polymer tube and the cryogenic thermalgradient tube are disconnected, sealed with Swagelok caps and stored in a dry- ice chest. Normal precautions should be taken so that liquid nitrogen does not come in contact with the skin. B. LABORATORY ANALYSIS The contents of collectors and thermalgradient tubes were analyzed using a GC/MS system consisting of a CEC 21-104 mass spectrometer with an Infotronics digital readout system coupled to an F&M Model 700 gas chromatograph. The chromato- graph was modified by the addition of an F&M 1609 flame ionization detector and the injection port was altered to directly accept either the 0.25 in. diameter collectors or Kaiser tubes. Collectors were desorbed by heating in a small tube furnace (E. H. Sargent Co.), the temperature of which was controlled by means of an F&M Scientific Corp. power proportioning temperature programmer/controller. This latter unit was also used to control the temperature output of a laboratory heat gun (Masters Appliance Corp.) which was used in desorbing the thermal-gradient tubes. A flow of hot air from the heat gun was directed through the outer jacket of the tube from the inlet end. The inlet thermo- couple was used as the sensing couple for the temperature controller. Collectors containing Tenax GC or polyimide packings were desorbed at 220°C, while those containing Porapak or Chromo- sorb 100 series packings were desorbed at l80°C. Compounds were flushed from the collectors into the chromatograph by a flow of helium in a direction opposite of that used in 13 ------- sampling. A splitter located before the FID detector was used to direct a portion of the effluent to the mass spec- trometer. A 7.5-ft x 0.25-in. stainless steel column packed with Tenax GC was used as an analytical column. ------- SECTION VI EXPERIMENTAL RESULTS Emissions from two plants (A and B) were collected in Tedlar bags and returned to the Laboratory for sampling. A. PLANT A RESULTS Table 1 presents the combinations of porous polymer tube packings and the solid adsorbent employed in the thermal gradient tube for Plant A samples. Tenax GC and Dexsil 300 on Chromosorb W (AW, HMDS) were employed as the thermal gradient tube packing while Chromosorb 102, Chromosorb 103, Porapak Q, Tenax GC, and an experimental polyimide were the porous polymers under study. The sampling data for Plant A emissions are presented in Table 2. The equation employed for calculation of sample volume is: Vs = 17.71 where: V = Sample volume at 70°F and 29-92-in. Hg s V = Cylinder volume, cu.ft. c P = Barometric pressure-cylinder pressure, in. Hg T = Temperature, °F +460 i,f = initial and final conditions Analysis of the collector tubes was performed as presented in Section V. 15 ------- Table 1. COMBINATIONS OP POROUS POLYMER AND THERMAL GRADIENT TUBE PACKINGS EMPLOYED FOR PLANT A SAMPLING Porous Polymer Chromosorb 102 Chromosorb 103 Porapak Q Tenax GC Polyimide^ Thermal Gradient Tube Packing Tenax GC X XX X X - Dexil 300 X - X X XX a -Polyimide - Crushed polyimide foam - Monsanto Research Corporation experimental sample. 16 ------- Table 2. SAMPLING DATA - PLANT A Porous Polymer Chromosorb 102 Tenax GC Chromosorb 103 Poropak Q Polyimide Chromosorb 103 Chromosorb 102 Tenax GC Polyimide Porapak Q Thermal Gradient Dexil 300 Tenax GC Tenax GC Dexil 300 Dexil 300 Tenax GC Tenax GC Dexil 300 Dexil 300 Tenax GC Cylinder Pressure in. Hg, Vacuum Initial 27.8 28.1 28.8 27-5 25.5 28.5 28.5 27-5 27.0 28.4 Final 19-5 19-9 20.6 19-3 20.3 20.3 20.3 19.4 18.8 20.2 Temperature, °P Initial 69 73 73 73 70 69 69 74 75 75 Final 72 75 75 74.5 72 71 73 75 76 76 Sampling Time, sec . 1775 1165 1083 1215 1085 1156 1276 970 1325 1026 Sample Volume, SCF2 0.116 0.114 0.114 0.114 0.115 0.115 0.115 0.114 0.114 0.114 a -SCF at 70°F and 29-92 in. Hg. Sampling Conditions: Nitrogen Flow = 50 cfh Cylinder Volume = 0.421 cu.ft. Barometric Pressure = 29-52 in. Hg first 4 runs 29.28 in. Hg last 6 runs ------- The chromatographic column used in analysis was temperature programmed from 30°C to 300°C at 10°C/min. Low molecular weight hydrocarbons of the same carbon number were insuffi- ciently separated to allow measurement of the mass of each specie. However, the spectral data in each case indicates that the alkene is by far the more predominant component. Weights of components in micrograms are given in Table 3- Calculated molar responses (Ref. 2) served as a basis for these calculations and are given in Table 4. These are in excellent agreement with reported values for these com- pounds (Ref. 3). To aid in calculating weights of the various components, molar response factors were converted to weight responses, also given in Table 4. In cases where hydrocarbons were unresolved, an average response value was used. (Responses are very similar and either value could actually have been used.) An instrument response factor was established for n-heptane, This allowed the absolute instrument response to any of the components to be determined. All calculations are based on integrated peak areas. B. PLANT B RESULTS Table 5 presents the combinations of porous polymer tube packings and solid adsorbents employed in the thermal gradient tubes for Plant B samples. The sampling data for Plant B emissions are presented in Table 6. The procedure for desorption and analysis of the collector tubes was identical to that employed for Plant A samples. The chromatograms obtained for collector tube components 18 ------- Table 3. ANALYSIS RESULTS - PLANT A COLLECTOR TUBES Collector Pairs (Ambient Temperature Collector/ Thermal Gradient Tube) Chromosorb 102/ Dexil 300 Chromosorb 102/ Tenax GC Porapak Q/ Dexil 300 Porapak Q/ Tenax GC Tenax GC/ Dexil 300 Tenax GC/ Tenax GC Chromosorb 103/ Tenax GC Chromosorb 103/ Tenax GC Polyimide/ Dexil 300 Polyimide/ Dexil 300 Micrograms Collected « Ethane/ Ethylene 0.07 0.4 0.09 b 1.0 - o 1.4 0.3 _ 0.2 0.008 0.6 0.3 0.9 0.1 0.002 ~~ Propane/ Propylene 14 60 15 24.3 33 4.9 22 33 35 0.2 0.4 0.02 19 46 0.8 49 2.8 0.08 1.4 2.4 Acetal- dehyde 1.2 0.8 1.3 0.2 2.9 1.2 2.0 0.01 - 2.3 1.8 0.4 0.004 0.1 0.3 Butane/ Butene 6.0 0.2 5-3 1.8 6.1 0.1 9.6 0.9 10 0.7 — 10 1.1 1.0 0.7 0.2 0.04 0.08 0.4 Acrylo- nitrile 0.4 0.4 0.09 _ 0.4 0.09 0.3 _ 0.4 0.1 0.7 0.03 0.08 0.1 Methacrylo- nitrile 0.01 0.5 0.1 1.0 0.2 0.2 0.4 — 0.7 0.08 °11~ 0.23 0.7 Benzene 6.7 6.0 0.2 — 7.6 0.04 5.1 — 5.8 0.5 0.03 0.2 0.02 1.2 H VD ^Normalized for 0.114 SCF sample. -Not analyzed. -Not detected. ------- Table RESPONSE OF FID TO VARIOUS COMPOUNDS Compound Ethane Ethylene Propane Propylene Acetaldehyde Butane Butene Acrylonltrile Methacryonitrile Benzene Heptane a Relative Molar Response 191 186 293 288 96 394 389 210 305 600 700 Relative Weight Response 6.37 6.64 6.66 6.86 2.18 6.79 6.95 3.96 4.55 7-69 7.00 a -Relative to 700 for heptane 20 ------- Table 5- COMBINATIONS OP POROUS POLYMER AND THERMAL GRADIENT TUBE PACKINGS EMPLOYED FOR PLANT B SAMPLING Porous Polymer Chromosorb 102 Chromosorb 103 Porapak Q Tenax GC Polyimide^ Thermal Gradient Tube Packing Tenax GC X X X X - Dexil 300 X X X X X a -Polyimide - Crushed polyimide foam - Monsanto Research Corporation experimental sample. 21 ------- Table 6. SAMPLING DATA - PLANT B Porous Polymer Chromosorb 102 Tenax GC Chromosorb 103 Poropak Q Chromosorb 103 Chromosorb 102 Tenax GC Polyimide Porapak Q Thermal Gradient Dexil 300 Tenax GC Dexil 300 Dexil 300 Tenax GC Tenax GC Dexil 300 Dexil 300 Tenax GC Cylinder Pressure in. Hg, Vacuum Initial 28.6 28.8 28.5 28.6 28.6 28.6 28.8 28.7 28.7 Final 20.2 20.6 20.3 20.4 20.4 26.9 20.6 20.5 20.5 Temperature, °F Initial 65 65 66 65 64 66 67 63 63 Final 67 67 68 68 67 67 68 65 65 Sampling Time, sec . 1091 1214 1151 1117 1143 639 1199 1256 1137 Sample Volume, SCF 0.119 0.116 0.116 0.116 0.116 0.0242 0.116 0.116 0.116 rv> a Collection tube partially plugged. Sampling Conditions: Nitrogen Flow = 50 cfh Cylinder Volume = 0.421 cu.ft. Barometric Pressure = 29.53 in. Hg first 4 runs 29-14 in. Hg last 6 runs ------- were extremely complex. In most instances, a broad envelope of unresolved peaks was obtained which was similar to those experienced in the case of hydrocarbon fuels, excepting that the present samples cover a much larger range of compound types. GC/MS analysis was performed without the benefit of samples for development of analytical conditions. A single column for the adequate separation of these components, which range in boiling points from -88°C to nearly 200°C, might not have been available anyway. The identification of all compounds present in the samples was not accomplished. Major compounds present within various areas of the chromatographic trace have been established, however. The total weight of each group of such compounds has been estimated using peak areas. No specific correction has been applied for the various compound types. Estimates, however, are probably accurate to within the one significant figure reported. Groups of compounds and their identifying letters are: A - Ethane, formaldehyde B - Propane, methanol, carbonylsulfide C - Butene, butane, sulfur dioxide, ethanol D - Acetaldehyde E - Furan, acrolein, propionaldehyde F - Pentane, pentene, other C 's G - Butyraldehyde H - Hexane, hexene, Cg's, methacrolein I - Methyl furan J - Dimethylfuran, C~ hydrocarbons 23 ------- K - Benzene L - Cg hydrocarbons M - CQ hydrocarbons N - Toluene 0 - Clf) hydrocarbons P - Xylenes Table 7 presents the milligrams of organics found in each compound group. ------- Table 7. ANALYSIS RESULTS - PLANT B COLLECTOR TUBES Collector Pairs (Ambient Temperature Collector/ Thermal Gradient Tube) Chromosorb 102/ Dexil 300 Chromosorb 102 / Tenax GC Porapak Q/ Dexil 300 Porapak Q/ Tenax GC Tenax GC/ Dexil 300 Tenax GC/ Tenax GC Chromosorb 103/ Dexil 300 Chromosorb 103/ Tenax GC Polyimide/ Dexil 300 Estimated Weight (mg) in Compound Groups- A 0.06 0.007 0.05 0.20 .0.2 0.2 0.004 0.03 0.08 0.04 0.2 0.05 0.02 0.03 0.02 0.2 0.2 B 0.2 0.4 0.5 1.9 0.6 0.8 1.2 0.3 0.2 0.04 0.4 0.6 0.2 0.4 0.3 0.3 0.7 0.8 C 0.9 1.4 0.4 1.0 2.4 0.2 3.0 0.08 0.6 0.8 0.6 0.8 0.9 0.5 1.0 0.6 0.8 D 0.03 0.05 0.1 0.08 0.3 0.06 0.3 0.2 0.5 0.01 0.6 0.3 E 2.0 1.9 1.1 0.2 0.9 0.3 0.7 0.5 0.4 0.3 0.6 0.2 0.2 0.3 F 0.5 0.2 1.9 2.9 1.0 0.05 0.9 0.02 0.6 0.6 0.5 0.2 0.6 0.3 0.8 G 0.1 0.5 0.4 0.3 0.06 0.1 0.2 0.3 - H 0.6 0.2 1.4 1.0 0.4 0.09 0.4 0.3 0.4 0.6 0.1 0.6 0.2 0.8 I 0.9 0.2 1.9 1.0 0.6 0.3 0.1 0.5 0.5 0.2 0.6 0.2 0.1 J 0.6 0.1 1.9 0.5 0.5 0.3 0.4 0.4 0.6 0.6 0.2 0.9 K 1.5 1.9 0.9 0.6 0.5 0.5 1.2 0.1 1.1 0.1 1.0 L _j ; - 0.1 0.2 0.3 - 0.5 0.6 0.3 M 0.3 1.4 0.06 0.1 0.1 0.3 0.4 0.4 0.1 0.1 0.9 N 0.9 1.9 0.06 0.1 0.4 0.4 0.5 0.4 0.1 1.0 0 0.3 1.9 0.6 0.5 — - 0.3 0.3 0.2 0.5 P 0.3 1.9 0.4 0.3 0.3 0.3 0.3 0.2 0.3 1.0 v_n NOTE: Higher hydrocarbons in the C^. to C , range were detected above group P. -Normalized for 0.116 SCF sample. ------- SECTION VII ANALYSIS OF DATA AND DISCUSSION Since the thermal-gradient tube was designed to sample trace organic material that was not absorbed by the ambient col- lector tube, the total weight of organics in each collector pair was examined. It would be expected that the sum of the individual species concentrations found in the paired tubes and that of the total hydrocarbons would be equal for all combinations of ambient temperature collector and thermal gradient tube. Tables 8 and 9 present the summed data as pairs by individual species and total hydrocarbons for Plants A and B, respec- tively. Examination of the data in Table 8 indicated that the total hydrocarbon results from samples 6, 9, and 10 were not with- in 2a of the mean total hydrocarbon value for all collector pairs. After discarding these runs, the error for total hydrocarbons in the remaining seven sampling runs was 2^% at the 95% confidence limit. A similar analysis of the data from Plant B indicated that run 2 should be disqualified as an outlier. This pair of collection tubes became plugged during sampling and sampling was discontinued with only 21% of the desired sample volume. For Plant B, the error at the 95% confidence limit for total hydrocarbons collected was found to be 19$- For organic emission compositions as complex as those charac- teristic of the two sources sampled, the performance of the dual adsorber system appears to be quite adequate. 26 ------- Table 8. STATISTICAL ANALYSIS OF TOTAL COLLECTION BY PAIRS - PLANT A Collector Pairs (Ambient Temperature Collector/ Thermal Gradient Tube) 1. Chromosorb 102/Dexil 300 2. Chromosorb 102/Tenax GC 3. Porapak Q/Dexil 300 4. Porapak Q/Tenax GC 5. Tenax GC/Dexil 300 6. Tenax GC/Tenax GC 7. Chromosorb 103/Tenax GC 8. Chromosorb 103/Tenax GC 9. Polyimide/Dexil 300 10. Polyimide/Dexil 300 Micrograms Collected Ethane/ Ethylene 0.47 0.09 1.0 1.7 - 0.21 0.63 0.90 0.1 - Propane/ Propylene 74 39.3 37.9 55 35.2 0.42 65 49.8 2.88 3.8 Acetal- dehyde 2.0 1.5 2.9 1.2 2.01 - 2.3 1.8 0.4 0.4 Butane/ Butene 6.2 7.1 6.2 10.5 10.7 - 11.1 1.7 0.24 0.48 Acrylo- nitrile 0.4 0.49 - 0.49 0.3 - 0.4 0.1 0.73 0.18 Methacrylo- nitrile 0.01 0.6 1.0 0.4 0.4 - 0.78 0.15 0.2 0.7 Benzene 6.7 6.2 - 7.64 5.1 - 5.8 0.5 0.23 1.22 Total Hydrocarbons 89.78 55.28 49.00 76.93 53.71 0.63 86.01 54.95 4.78 6.78 ------- Table 9. STATISTICAL ANALYSIS OF TOTAL COLLECTION BY PAIRS - PLANT B Collector Pairs (Ambient Temperature Collector/ Thermal Gradient Tube) Chroraosorb 102/Duxil 300 Chromosorb 102/Tenax GC Porapak Q/Dexll 300 Porapak Q/Tenax GC Tenax GC/Dexil 300 Tenax GC/Tenax GC Chroraosorb 103/Dcxll 300 Chromosorb 103/Tenax GC Polylmide/DexlJ 300 A 0.067 0.25 0.2 0.204 0.12 0.24 0.07 0.05 0.4 Estimated Weight (mg) by Compound Groups B 0.6 2.4 1.4 1.5 0.24 1.0 0.6 0.6 1.5 C 2.3 1.4 2.6 3.08 1.4 1.4 1.4 1.6 0.8 D 0.03 0.05 0.18 0.36 0.3 0.2 0.51 0.6 0.3 E 2.0 1.9 1.3 0.12 0.7 0.5 0.7 0.8 0.5 F 0.7 4.8 1.05 0.92 0.6 0.6 0.7 0.9 0.8 G 0.1 0.5 0.4 0.3 0.06 0.1 0.2 0.3 - H 0.8 2.4 0.49 0.4 0.3 0.4 0.7 0.8 0.8 I 1.1 2.S) 0.6 0.3 0.1 0.5 0.7 0.8 0.1 J 0.7 2.4 0.5 0.3 0.4 0.4 0.6 0.6 1.1 K 1.5 1.9 0.9 0.6 0.5 0.5 1.3 1.2 1.0 L I „ - 0.] 0.2 0.3 - 0.5 0.6 0.3 M 0.3 1.4 0.06 0.1 0.1 0.3 0.4 0.5 1.0 N 0.9 1.9 0.06 0.1 0.4 0.4 0.5 0.4 1.1 0 0,3 1.9 0.6 0.5 - - 0.3 0.3 0.7 P 0.3 1.9 0.4 0.3 0.3 0.3 0.3 0.2 1.3 THC n./o 28.00 10.84 9.28 5.82 6.84 9.48 10.25 11.70 t\J CO ------- The performance of the individual ambient temperature porous polymer tubes varies according to the volatility and polar- ity of the emitted species. This subject is addressed more completely in Appendix D of this report. As is evident from the data in Tables 3 and 7 the ambient collector tubes do not exhibit a high efficiency in all cases. The failure of the porous polymers to concentrate the hydrocarbons efficiently is especially evident for the case of propane/propylene analysis from Plant A (Table 3) and for the lower molecular weight compound groups from Plant B (Table 7). In the later case, for groups D through P the efficiencies of the ambient collectors appear to be improved, with little organic emis- sions breaking through to the thermal-gradient tube. In both sources sampled non-oxygenated hydrocarbon emissions predominated. Based on total hydrocarbons adsorbed by the ambient temperature media, it is apparent that the experi- mental polyimide performed very poorly. The performance of the commercial porous polymers varied for the two plants. For Plant A emissions, the first Tenax GC adsorption tube (see Table 3) exhibited a higher total organics collection followed by Porapak Q, Chromosorb 103 and Chromosorb 102. In the case of Plant B emissions the decreasing order for total organics collection was Porapak Q > Chromosorb 102 > Chromosorb 103 > Tenax GC. The reversal of efficiency for concentration of organics for Plants A and B by Tenax is indicative of the variation in adsorption performance due to the nature of the emissions composition. 29 ------- SECTION VIII REFERENCES 1. Kaiser, R.E., Anal. Chem. 45, 965 (1973) 2. David, D.J. Gas Chromatographic Detectors, Wiley • Interscience, New York, New York, 197^, pp. 67-68, 3. Ackman, R.G., J Gas Chromatog. 2, 173 (1964). 30 ------- APPENDICES A. CHARACTERISTICS OP STATIONARY SOURCES EMITTING ORGANIC SPECIES B. ASSESSMENT OF PRESENT SAMPLING TECHNIQUES C. USE OF POROUS POLYMER ADSORBENTS IN SAMPLING D. CHARACTERISTICS OF POROUS POLYMER SORBENTS AND POTENTIAL LIMITING PROPERTIES E. REFERENCES CITED IN APPENDICES 31 ------- APPENDIX A CHARACTERISTICS OF STATIONARY SOURCES EMITTING ORGANIC SPECIES The use of porous polymer packed adsorption tubes seems to be an attractive approach to field sampling of organic emissions. How- ever, the potential utility of these tubes depends on the ability of the polymer materials to withstand the adverse conditions char- acteristic of industrial sources emitting the organic materials. Table 1 presents a matrix of industrial processes which could serve as point sources of organic emissions. The emission char- acteristics are presented in terms of composition, humidity, acid content, temperature, pressure and flow rate. While this table presents only a cursory view of the emission sources, it can serve as a frame of reference to identify potential problems in the application of porous polymer-packed sampling tubes. Sources that exhibit reactive emissions (NOX, S02, acids, oxidizing atmos- pheres), elevated temperatures, and high water loadings would have to be approached with caution to assure that the final analyses were indicative of the trace composition of the organic emissions. A partial list of organic emissions which have been identified as pollutants (Ref. 1 and 2) is presented in Table 2. Industrial operations which have been identified as sources of organic con- taminants (Ref. 3) are presented in Table 3. These latter two tables are presented solely to point out the magnitude of the overall problem and underline the need for a relatively simple but accurate sampling and analysis technique for organic emissions. The successful application of solid sorbents for sampling and analysis of organic emissions depends upon a knowledgeable appli- cation of selected sorbents to each specific source. To accomplish this, detailed knowledge of the sorbent limitations must be com- bined with accurate engineering knowledge of the source charac- teristics . 32 ------- TABLE 1 CHARACTERISTICS OF POTENTIAL ORGANIC EMISSION SOURCES oo uo Potential Organic Emission Sources Part . Storage Tanks Unloading Facilities Chemical Reactors Non-Catalytic Catalytic Fluidized Bed Fixed Bed Moving Bed Distillation Column Flash Separator Filters Pressure Leaf Filters Rotary Vacuum Filters Nutsche Filters Horizontal Plate Filters Tubular Filters Bag Filters Mixers Grinders Crushers Scrubbers Dryers Counter-Current Dryer Rotary Drum Dryer Vacuum Rotary Dryer Spray Dryers Screeners Vacuum Jets X X X X x X x X X X X X X X X Composition NOy SO,, CO X X X X X X XXX XXX XXX XXX XXX X X 11C X X X X X X X X X X X X X X X X X X X X X X X X Temperature, Humidity (% RH) Acid Content °F 0-20 0-20 0-20 0-20 0-20 0-20 0-98 0-98 0-98 0-98 0-98 0-98 0-98 0-98 0-20 0-20 0-20 80-95 0-9'j 0-95 0-95 0-95 0-20 •15-99 X X X X X X X X X X X X X X X X X X X X -5t -5H -20 0 0 0 80 -48 70 70 70 70 70 70 32 32 32 60 100 100 100 100 32 270 - 300 - 200 - 1000 - 300 - 300 - 300 - 250 - 300 - 150 - 150 - 150 - 150 - 150 - 150 - 90 - 90 - 90 - 150 - 300 - 300 - 300 - 300 - 100 - 390 Pressure , psie 0-2 0-2 0-J'iOO 0-50 0-50 0-50 0-50 0-50 0-10 0-20 0-10 0-10 0-10 0-10 0-2 0-2 0-2 0-10 0-20 0-20 0-35 0-20 0-2 25-200 Flow Rate, scfm <100 <10r> 100-10,000 100-10,000 100-10,000 100-10,000 100-10,000 100-10,000 100-10,000 100-10,000 100-10,000 100-10,000 100-10,000 100-10, onn 100-10,000 100-10,000 100-10,000 >10,000 100-10,000 100-10,000 100-10,000 100-10,000 100-10,000 >in,000 ------- TABLE 1 (Cont'd) CHARACTERISTICS OF POTENTIAL ORGANIC EMISSION SOURCES U) -Cr Potential Organic Emibsion Sources Waste Incinerators Utility Boilers Pneumatic Conveyors Conveyor Belts Extruders Pellltlzers Paint Spray Booths Ovens Blenders Cyclones Extraction Towers Flares Baggers ...oading; Facilities Pooling 'Powers Sett i ing Ponds Evap< 'ators Leaching Vat Cookers Refrigeration Machines Part. X X X X X X X X X X X X Composition NOX SOX CO HC Humidity (% RH) X X V X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 10-95 10-95 10-30 0-20 0-20 0-20 0-20 0-50 0-20 0-20 0-90 10-95 0-20 0-20 40-95 10-95 0-95 0-95 0-95 0-10 Temperature, Acid Content °F X 500 - 500 - X 10 - 32 - 100 - 100 - 60 - 500 - 32 - 70 - X 70 - 1500 - 100 - X -51 - 32 - X 32 - X 100 - X 100 - X 100 - -50 - 1500 1500 90 90 350 200 100 1500 90 150 300 3000 200 300 100 8u 200 200 300 32 Pressure, pale 0-5 0-5 0-20 0-2 0-2 0-2 0-5 0-2 0-2 0-20 0-50 0-2 0-2 0-2 0-2 0-2 0-50 0-2 0-2 50-300 Flow Rate, scfm >10,000 >10,000 >10,000 <100 <100 <100 >10,000 >10,000 100-10,000 10,000 100-10,000 >10,000 <100 <100 100-10,000 100-10,000 100-10,000 100-10,000 100-10,000 <100 ------- TABLE 2 ORGANIC SPECIES IDENTIFIED AS POLLUTANTS A. OLEFINS ethylene propylene 1-butene isobutene 1-pentene 2-methyl-1-butene 3-methyl-l-butene 1-hexene 2-ethyl-l-butene 2-methyl-l-pentene 2,3-dimethyl-l-butene 3,3-dimethyl-l-butene 1-heptene 2-methyl-1-hexene 1-octene trans-2-butene cis-2-butene trans-2-pentene cis-2-pentene 2-methyl-2-butene trans-2-hexene trans-3-hexene trans-4-methyl-2-pentene cis-4-methyl-2-pentene 2,3-dimethyl-2-butene 2-methyl-2-pentene trans-2-heptene trans-3-heptene 2-methyl-2-hexene 3-ethyl-2-pentene 2,3-dimethyl-2-pentene trans-4-octene 2-methyl-2-heptene pinene 2,3-dimethyl-2-hexene cyclopentene 1-methylcyclopentene cyclohexene 1-methyl cyclohexene 1,2-dimethyl cyclohexene 1,3-butadiene 2-methyl-l,3-butadiene B. AROMATICS benzene toluene p-Xylene o-Xylene m-Xylene Ethyl benzene 1,2,4-trimethyIbenzene 1,2,3-trimethyIbenzene 1,3,5-trimethyIbenzene isopropyIbenzene 1,3-methylethyIbenzene t-butyIbenzene 1,2-diethyIbenzene 1,4-diethyIbenzene 1,3-diethyIbenzene 1,2,3,4-tetramethyIbenzene 1,2,3,4,5-pentamethylbenzene styrene cumene methylstyrene C. ALKANES methane ethane propane n-butane isobutane 2,2-dimethylpropane n-pentane isopentane n-hexane 2-methylpentane 3-methylpentane 2,2-dimethylpentane 2,3-dlmethylpentane n-heptane 2,4-dimethylpentane n-octane 3-methylheptane isooctane n-nonane 2,2,5-trimethylhexane cyclopentane methylcyclopentane cyclohexane 35 ------- TABLE 2 (Cont'd.) ORGANIC SPECIES IDENTIFIED AS POLLUTANTS D. ALCOHOLS raethanol ethanol D-butyl alcohol isopropanol n-butyl alcohol isooctyl alcohols octyl decenol 2-ethyloctanol ALDEHYDES acrolein C8aldehydes crotonaldehyde formaldehyde acetaldehyde propionaldehyde HALOGENATED COMPOUNDS methyl chloride methylene chloride chloroform carbon tetrachloride allyl chloride trichloropropane epichlorohydrin chlorobenzene chloroethane dichloroethane trichloroethane benzyl chloride vinyl chloride tetrachloroethylene phosgene ethylene bromide methylbromine chlorinated camphene ESTERS AND ETHERS acetone ethyl acetate methyl methacrylate diethyl ether methyl ethyl ketone isopropyl acetate ethyl acrylate n-butyl acetate diisopropyl ether vinyl acetate diethyl ketone ethyl butyrate H. ACIDS & ANHYDRIDES acetic acid phthalic anhydrides male!c acid benzoic acid acrylic acid fumaric acid butyric acid acetic anhydride oleic acid lactic acid toluenesulfonic acid NITROGEN COMPOUNDS acrylonitrile acetonitrile aniline nitrochlorobenzene toluene diisocyanate methylene dianiline dinitrobenzene trimethylamine nitrobenzene dimethylformamide ------- TABLE 2 (Cont'd.) ORGANIC SPECIES IDENTIFIED AS POLLUTANTS J. MISCELLANEOUS acetylene propylene oxide phenol propylene glycol nonylphenol glycerol hydroquinone bisphenol A naptha hydrocarbons 37 ------- TABLE 3 ALPHABETICAL LISTING OF ORGANIC EMISSION SOURCES Acetaldehyde - Hydration of Ethylene Acetic Acid - from Acetaldefiyde Acetic Acid - Carbonatlon of Methanol Acetic Acid - Oxidation of Butane Acetic Anhydride - from Acetic Acid Acetone - from Cumene Acetone - from Isopropanol Acetone Cyanohydrln Acetylene Acrolein Acrylic Acid - Propane Oxidation Acrylonitrile Acrylonitrile-Butadiene-Styrene Resins Adiplc Acid Adiponitrile Alcohol Sulfates - Ammonium Salt Alcohol Sulfates - Sodium Salt Alcohol Sulfates - Triethanolamine Salt Alkyd Resins Allyl Chloride Amino Resins Aniline Anthelmintics Ascorbic Acid Asphalt Paving - Hot Mix Asphalt Roofing Aspirin Benzene - Coal Tar Benzole Acid Benzyl Chloride Bis-Phenol-A Bromomethane - Methyl Bromide Butadiene Butoxyethanol n-Butyl Acetate n-Butyl Acrylate n-Butyl Alcohol sec-Butyl Alcohol t-Butyl Alcohol Butyl Octyl Phthalate Butylene Dimer n-Butyraldehyde (oxo reaction) Caprolactam - from Hydroxylamine Carbon Black - furnace Carbon Black - thermal Carbon Disulfide Carbon Tetrachloride - Chlorination of Carbon Bisulfide Carbon Tetrachloride - Chlorination of Methane Carbon Tetrachloride - Chlorination of Propane Cellulose Acetate Chlorinated Camphene Chloroacetlc Acid Chlorobenzene 2-Chloro-')-Ethylaniinoisopropylamlno Triazine Chloroform Chlorophenol Chloroprene (from Butadlne) Choline Chloride Coffee Roasting Cottonseed Oil Milling Cresol - synthetic Cresyldiphenyl Phosphate Cresylic Acid Crotonaldehyde Cumene Cumene Sulfonate - Hydrotrope Cumene Sulfonic Acid Cyclohexane Cyclohexone Cyclohexylamine Cyclooctadiene Decyl Alcohols Deep Fryers 38 ------- TABLE 3 (Cont'd.) ALPHABETICAL LISTING OF ORGANIC EMISSION SOURCES Di Butyl Phthalate o-Dichlorobenzene p-Dichlorobenzene Dichlorodifluoromethane 2,4-Dichlorophenoxyacetic Acid 2,'t-Dichlorophenoxyacetic Acid, Dimethylamine Salt Di-2-Ethylhexyl Adipate Di-(2-Ethylhexyl) Phthalate Dlisodecyl Phthalate Dllsooctal Phthalate Dimethylhydrazlne - unsymmetrical 0,0-Dimethyl-o-p-Nitrophenyl-phosphorothioate Dimethyl Phthalate Dimethyl Terephthalate Dinitrotoluene Distilled Liquor Dodecene Dodecylbenzene - hard Dodecylbenzene Sulfonic Acid Eplchlorohydrin Epoxy Resins Ethanol Ethanolamine Ethoxyethanol Ethoxylated Nonylphenol Ethoxylated Octylphenol Ethoxyethyl Acetate Ethyl Acetate Ethyl Acrylate- Carbonylation of Acetylene Ethyl Acrylate-Direct Esteriflcation Ethyl Benzene Ethyl Butyrate Ethyl Chloride- Ifydrochlorination of Ethylene Ethyl Chloride- chlorination of Ethane Ethyl Chloride- Hydrochlorination of Ethanol Ethyl Ether Ethyl Hexanol Ethylene Ethylenediamine Ethylene Dibromide Ethylene Dichloride- Ethylene Chlorination Ethylene Dichloride- Oxychlorination Ethylene Glycol Ethylene Oxide Ethylene - Fropylene Rubber Ethylene Propylene Terpolymer Rubber Fish and Sea Food Canning Pood Preparation Formaldehyde Fruit and Vegetable Canning Fruit and Vegetable Freezing Fumaric Acid Glycerin - .Acrolein Glyerin - Allyl Ulcohol Glycerin - Allyl Chloride Glycerin - Epichlorohydrin Glycerol, Tri - Polyoxypropylene Ether Heptene Hexachlorobenzene Hexamethylenediamine - from Adiponitrile Hexamethylenetetramine Isocyanates Isooctal Alcohols Isophthalic Acid Isoprene Isopropanol - Direct Hydration Isopropanol Acetate Ketone Alcohol Oil Leather 39 ------- TABLE 3 (Cont'd.) ALPHABETICAL LISTING OP ORGANIC EMISSION SOURCES Linear Alcohols- Zieglar Process Linear Alkylbenzene Malathion Malelc Anhydride - from Benzene Malt Beverage Production Meat Smokehouse Melaniine Methanearsonic Acid - Calcium Acid Salt Methanearsonic Acid - Dodecyl and Octyl Ammonium Salts Methanearsonic Acid - Disodium Salt Methanearsonic Acid - Monosodium Salt Methanol Methoxyethanol Methyl Acetate Methyl Chloride Methyl Ethyl Ketone Methyl Isobutyl Ketone Methyl Methacrylate - Cyanohydrin Proces" Methylene Chloride - Chlorination of Methane Methylene dlphenyldiisocyanate Mixed Linear Alcohols Mixed Olefinite Product Modacrylic Fibers Monosodium Glutamate Naphthalene - Coal Tar Naphthonic Acid - Copper 6alt 1-Naphthyl-N-Methyl Carbonate Nitroaniline Nitrobenzene Nitrocellulose Nitrochlorobenzene Nitroglycerine Nitroparaffins Nonene Nonylphenol Nylon 6 Nylon 66 n-Octyl-n-Decyl Phthalate Octylphenol Oleic Acid italic Acid - Oxidation of Glucose Oxo Mixed Linear Alcohols Oxo Process Paint Manufacturing * n-Paraffin Chloride Penicillin, G, Potassium Penicillin, G, Procaine Pentachlorophenol Pentaerythritol Pentaerythritol Tetranitrate Perchloroethylene - Chlorination of Propane Perchloro-ethylene - from Trlchloroethylene Phenol-Cumene Process Phenylmercuric Acetate Phenylmercurlc Oleate Phosgene Phthalic Anhydride - from Naphthalene Phthalic Anhydride - from 0-oxlene Polyacrylonitrlle - Solution Polraerization Polyamide Resins Polybutadiene Polycarbonate Resins PC lychloroprene Polyester Polyols Polyester Resins Polyethylene - High Density Polyethylene - Low Density Polyisobutylene - Isoprene - Butyl Elastomers ------- TABLE 3 (Cont'd.) ALPHABETICAL LISTING OF ORGANIC EMISSION SOURCES Polylsoprene Polyraethylene Polyphenyl Isocyanate Polypropylene Polyram Polystyrene Resins Polysulfide Rubber Polyurethanes Polyvlnyl Acetate Polyvlnyl Alcohol - Hydrolysis Polyvlnyl Chloride Polyvinylvlnylidene Chloride Printing Ink Propionlc Acid Propylene Glycol Propylene Oxide - Chlorohydrin Process Propylene Rimer + Tetramer Rayon Saccharin-o-toluenesulfonanites Saccharin - from Phthalic Anhydride Salicylates - excluding Aspirin Salicylic Acid Soap and Detergents Solvent Evaporation - Degreasing Solvent Evaporation - Dry Cleaning Solvent Evaporation - Printing and Publishing Solvent Evaporation - Rubber and Plastic Processing Solvent Evaporation - Surface Coating Auto Painting Solvent Evaporation - Surface Coating - Excluding Auto Painting Sorbitol Styrene Styrene - Butadiene Copolymer Resins Sugar Processing Sulfated Ethoxylates Sym-Trimethylene-Trinitramine Terephthalic Acid Tetracycline Tetraethyl/Tetramethyl Lead Tobacco Toluenediaraine Toluene Dlisocyanate Toluene Sulfonate - Hydrotrope Toluene Sulfonic Acid 1,1,1-Trichloroethane 1,1,2-Trichloroethane - from Ethylene Bichloride Trichloroethylene - from Acetylene Trichloroethylene - from Ethylene Urea Varnish Manufacturing Vegetable Oil Milling Vinyl Acetate - from Ethylene Vinyl Acetate - from Acetylene Vinyl Chloride - from Acetylene Vinyl Chloride - from Ethylene Dichloride Vinylidene Chloride - from Trichloroethane Vitamin A Vitamin B Complexes Wet Corn Milling Wood Processing - Kraft or Sulfate Process Wood Processing - Neutral Sulfite Semi Chemical Wood Processing - Sulfite Process m-Xylene o-Xylene p-Xylene Xylene Sulfonate-Ammonium Salt Xylene Sulfonate Potassium Salt Xylene Sulfonate - Sodium Salt Xylene Sulfonic Acid ------- APPENDIX B ASSESSMENT OF PRESENT SAMPLING TECHNIQUES The determination of a range of organic emissions from specific sources is usually accomplished by sampling in the field and sub- sequent analysis in the laboratory. Only in very special cases is it feasible to monitor these emissions at the field site. One case where this on-site monitoring was demonstrated was the use of a chromatographic analyzer with flame photometric detector in analysis of inorganic and organic sulfur species emitted from a Kraft pulp mill (Ref. 4). However, in general, continuous or intermittent monitoring of a range of organic species in the field is not feasible due to the sophistication of laboratory instrumen- tation required for analyses. The detection and quantitative measurement of trace organic sub- stances in gas phase mixtures, particularly ambient air and mobile or stationary emission sources, generally requires a concentration step to attain the required detection limit. The most frequently employed concentration techniques are solvent scrubbing, con- densation (cryogenic trapping), adsorption on activated carbon, chromatographic adsorption, chromatographic equilibration, and chemical reactions. Solvent scrubbing for organics is achieved using an impinger train containing a solvent system which will trap the desired emissions. The train is often held at ice temperature to enhance collection efficiency and minimize slippage of the desired components. De- pending on the concentration of the emission, the flow rate and the sampling time, the solvent must be reduced in volume to con- centrate the pollutants before analysis. Evaporation of the solvent runs the risk of significant losses in the more volatile components of interest. ------- Use of condensation techniques is the least desirable approach since (a) collection efficiencies are poor and vary significantly with physical and chemical properties of the substances being collected, (b) condensation of water with attendent trap plugging and hydrolysis of collected organics can occur, and (c) aerosols (micro-fog) can form and not be trapped unless electrostatic pre- cipitators are used. If significant amounts of moisture are present, as is often realized in combustion, incineration or absorber vent gases, the trap will contain a two-phase system which will require special handling before analysis. Cryogenic trapping at temperatures sufficient to condense oxygen or nitrogen requires the use of special equipment to carry out analyses (Ref. 5). Sample collecting and concentration techniques based on adsorption on activated carbon have been used extensively. Activated charcoal has been shown to quantitatively remove an extremely broad range of organic contaminants from air. The National Institute of Occupational Safety and Health (NIOSH) has promulgated a general procedure for sampling and analysis of organics in work place atmosphere (Ref. 6 and 7). This procedure is based on adsorption of the organics on activated charcoal and desorption with carbon disulfide followed by subsequent analysis by gas chromatograph. While the adsorption process is quantitative, the recovery of the collected components is usually incomplete and variable (Ref. 8). The charcoal may also serve as a catalyst to promote alternation of the sample (Ref. 9 and 10) and it is extremely subject to adsorption of water vapor which limits the adsorption capacity and can displace the desired organic components. Desorption by heating requires high temperature (up to 400°C) and is accompanied by chemical changes due to pyrolysis of the organic species and thermally enhanced reactions between the components. ------- Silica gel has been used for collecting three-carbon and higher molecular weight hydrocarbons. The collection efficiency for lower hydrocarbons, such as ethylene, from air has been demon- strated to be poor even when trapping at dry ice acetone tem- peratures (Ref. 11). Short lengths of packed chromatographic columns commonly used for the sepearation of hydrocarbons have been used to concentrate aliphatic hydrocarbons at liquid-oxygen or liquid-nitrogen temperatures (Ref. 12 - 16). For specific applications, the chromatographie equilibration technique (Ref. 17 - 19) can be employed. However, the major limitation of this technique is the requirement that complete equilibrium of adsorbate and gas-phase species be attained. With the complex mixtures of source emissions, the potentially high temperatures, and the problems of selective displacement of volatile organics by less volatile species, the probability of realistically attaining an adsorption equilibrium is questionable in sampling source emissions. GLC packings have been successfully employed for trapping and concentrating aromatic hydrocarbons and organic oxygenenated substances in ambient air on short sampling tubes (Ref. 17 -19). This method of sampling avoids the use of cryogenic cooling and special drying methods to remove atmospheric water. Cropper and Kaminsky (Ref. 17) used a Celite 5^5 (30-60 mesh) support with either Silicone Elastomer E301 or polyethylene glycol 400 as stationary phases in short (1 inch) absorption tubes to concen- trate a wide variety of organic substances at ambient temperature. Retention volumes were determined for a range of organic vapors to assess maximum permissable sampling times before break through of the absorption tube occurred. Novak et al., (Ref. 18 and 19), ------- used the identical GLC packings in 4.5 cm long tubes of 0.5 cm diameter for sampling and subsequent GC analysis of nonpolar (benzene, toluene and p-xylene) and polar(acetone, methanol and toluene) mixtures in air. In this case the mean error was about 5% with concentrations from 1 to 25 ppm, and practical applica- tions were demonstrated in the ppb range. In certain applications, chemical reactions can be used to collect and concentrate specific classes of chemicals and to desorb the materials for analysis. Okita (Ref. 20) devised a field system for sampling malodorous sulfur- and nitrogen-bearing organic gases Mercuric salts were used to collect mercaptans and organic sul- fides, while sulfuric acid was used as an impregnating agent to glass fiber filters. By using the impregnated filters, sampling flow rates of 1 to 14.5 1/min. with 97-100$ efficiencies of collection and recovery can be used. In selected cases, sampling rates as high as 100 1/min. can be used satisfactorily. ------- APPENDIX C USE OF POROUS POLYMER ADSORBENTS IN SAMPLING Potentially, the most attractive method for collecting and concen- trating organic substances from ambient air and mobile or station- ary emission sources ^employs the adsorption and/or partitioning properties of materials normally used in gas chromatographic analysis to retain organic substances selectively while removing the major diluent gases, such as air, nitrogen, and water vapor. By proper selection of materials which retain little water, separation of organic substances from water can be accomplished even in samples taken in humid atmospheres. Various types of chromatographic materials have been used, including carbon molecu- lar sieves, liquid phases on solid supports, e.g., Dexil 300 GC on Chromosorb AW HMDS and Silicone Oil DC 200 on Chromosorb, and porous polymers such as Tenax GC and the Chromosorb and Porapak series. Williams and Umstead (Ref. 21) used porous polymer beads (Porapak Q and S obtained from Waters Associates, Inc.) at room temperature for concentrating organic vapors from air. The 80- 100 mesh Porapaks were contained in a 6-foot x 1/4-inch stainless steel column which was later employed as the column in a chromato- graph equipped with a Dohrmann microcoulometer detector. A wide range of halogenated organic compounds were determined at air concentrations as low as 10 ppb. The data showed that the col- lection and analysis method was quantitative. Since the porous polymer beads do not absorb moisture and readily pass the major components of air and since they are amenable to on-column injection to the detector, this method showed great promise for analysis of organic air contaminants. A number of workers have employed the porous polymer bead con- centration approach in the last four years and have developed ------- performance data for ambient air, blood, and urine analyses. Aue and Teli (Ref. 22) prepared support-bonded chromatographic phases such as (CiaH37Si03/2) on various types of Chromosorb to trap organic vapors from the atmosphere. Using the silicone support- bonded sorbents, gasoline, automobile exhaust, chlorinated hydro- carbons, and contaminated air samples were sampled. In these studies the trapped organics were extracted with pentane prior to analysis. The method was found to be limited to higher molecular weight species (>C6 organics), and some difficulties arose in the occasional appearance of artifacts, possibly due to the incom- plete removal of non-support-bonded silicone before sampling. Dravnieks et al. , (Ref. 23) employed Chromosorb 102, a high sur- face area styrene-divinyl copolymer porous polymer absorbent for high speed (4l/min) collection of organic species from air. The collection efficiencies of Chromosorb 102 for individual organic species were compared to the respective partition coefficients. In sampling from synthetic mixtures of nine components in air, the reproducibility of the GC peak areas was within ±3%- Zlatkis et al. , (Ref. 24) employed Tenax GC, a 2,6-diphenyl-p- phenylene oxide porous polymer for sampling organic contaminants in air, human breath, and urine. In these studies, the authors compared the performance of Porapak P (a porous polymer of styrene and divinyl benzene), Carbosieve (a carbon molecular sieve), and Tenax GC in trapping organic contaminants. The major drawback to the use of Porapak P is its temperature limit of 230°C. This necessitates a maximum desorption temperatures of 200°C at which temperature bleeding produced artifacts upon analysis. Carbosieve, which is prepared by thermally cracking polyvinylidene chloride, exhibited a high surface area (1000 m2/g) and high temperature stability. Its major disadvantage is that temperatures in excess of 400°C were needed to desorb organic volatiles, and such conditions could cause pyrolysis of some organics. In such cases, desorption by solvents may be required. ------- Tenax GC appeares to fulfill both requirements, i.e., efficient adsorptivity and desorptivity. It can withstand temperatures as high as 375°C, permitting desorption at 300°C. The adsorption tubes can be stored for long periods of time with excellent re- producibility of data after subsequent desorption and chromato- graphic analysis. In a later paper (Ref. 25) Zlatkis and coworkers described use of the Tenax GC adsorption method in obtaining pro- files of volatile metabolites of 150 urine samples from normal subjects and 40 samples from individuals with diabetes. Char- acteristic constituents in normal urines were 2-butanone, 2- pentanone, 4-heptanone, dimethylsulfide, several alkyl furans, pyrole, and carvone. For diabeties under insulin treatment, high concentrations of pyrazines, cyclohexanone, lower aliphatic alcohols, and octanols were found. These data point out the wide variety of organic structures that are trapped by Tenax GC. R. E. Kaiser (Ref. 26) conducted environmental analyses of organic contaminants by using two different adsorption packings. Carbon molecular sieve was employed to enrich ethylene or hydrocarbons from methane to C^. Dexsil 300 GC (5% w/w on Chromosorb AW) was used for enriching nonpolar and medium-polar impurities from C^ to Ci5. Kaiser employed an adsorption tube with an imposed tem- perature gradient (-20°C to -160°C for trapping; +250°C to +400°C for elution) which led to a concentration focusing effect that prevented chemical reaction of the enriched traces with one another. This gradient enrichment approach also prevents micro-fog production, which is a common source of error in cryogenic trapping systems. Mieure and Dietrich (Ref. 27) employed a variety of porous polymer adsorbents for determination of trace organics in air and water. These investigators recommended Chromosorb 101 for sorption and desorption of acidic and neutral components, Chromosorb 105 for low boiling components and Tenax GC for basic, neutral and high boiling species. As was the case with earlier workers, the ad- sorption tube could be directly interfaced with a gas chromatograph ------- either as an injection port Insert or as a connection directly in the GC oven. Field sampling of ambient air at two liters/ minute flow rate over a 10-minute sampling interval was sufficient to measure organic components at concentrations as low as 0.5 yg/m3 (1 ppb for a molecular weight of 100). Compound classes determined in air in the vicinity of manufacturing sites included phenols, alcohols, ketones, ethers, hydrocarbons, disulfides, sulfur heterocyclics, aromatic amines, phthalate esters, and chlorinated hydrocarbons. Corresponding classes determined in wastewater included phenols, alcohols, nitro compounds, carboxylic acids, aromatic amines, chlorinated hydrocarbons, esters, amides, hydrocarbons, aliphatic amines, ethers, anilides, heterocycles, aldehydes, ketones and sulfides. Zlatkis and coworkers (Ref. 28 - 30) have published three recent papers concerning use of Tenax GC for analysis of urinary meta- bolites (Ref. 28), organic volatiles in air (Ref. 29), and trace volatile metabolites in serum and plasma (Ref. 30). It is evident from the above survey of recent publications that the porous polymer bead adsorption sampling method shows great promise for sampling of trace organic contaminants in ambient air and is also attractive because the sampling tubes can be inter- faced directly with laboratory analytical instrumentation such as a gas chromatograph or a tandem-coupled gas chromatograph/mass spectrometer system. ------- APPENDIX D CHARACTERISTICS OF POROUS POLYMER SORBENTS AND POTENTIAL LIMITING PROPERTIES As discussed in the previous section, various types of chromato- graphic materials have been employed for sampling and subsequent analysis of a range of organic pollutants. These include carbon molecular sieves, liquid phases on solid supports, and porous polymers. The carbon molecular sieves (Carbosieves) can enrich ethylene or hydrocarbons from methane to C4 from air, but suffer the same desorption limitations as noted above for activated carbon. The coated chromatographic packings lack retention capacity unless cooled to subambient temperatures. With gradient cooling, however, Dexsil 300 GC on Chromosorb AW HMDS provides sufficient retention properties to enrich nonpolar and medium polar impurities in air from Ci, up to C15 (Ref. 26). The retentive characteristics, varied polarity, high-thermal stability, and low affinity for water of porous polymers, suggest that these materials might be the best media for efficiently collecting and enriching organic substances in ambient air and/or from mobile or stationary emission sources. However, the varied nature of the emission sources requires an evaluation of the limiting properties before specific applications can be defined. The characteristics of typical porous polymers and their limiting properties as sorbents are discussed in the following subsections. The use of small tubes (4, 6 or 8 inches in length) packed with porous polymer materials is an attractive approach to field sampling. However, most sampling with these sorbents has been done on ambient air, and their application to sampling stationary source emissions has not been evaluated. MRC has used the porous 50 ------- polymer sampling techniques for collecting specimens and for quantitative determinations of organic emission products from a variety of major industrial paint and polymer-coating, drying or processing, ovens (see Table 4). For applications to other emission sources, which emit a more complex mixture or a more reactive (temperature, oxidant, humidity, etc.) gas stream, further evaluation is necessary. The major problems related to the use of porous polymers as sor- bents for collecting organic compounds from industrial emission sources are: (1) Displacement of more volatile species by less volatile trace organics and/or by carbon-con- taining gases (C02, hydrocarbons) which may be the major components of the gas stream. (2) Irreversible adsorption or poor desorption effi- ciencies for certain specific compounds (e.g., amines, glycols, carboxylic acids, nitriles, high molecular weight compounds). (3) Chemical reaction of sorbates (e.g., oxidation, hydrolysis, polymerization). (4) Change in sorption properties of sorbent due to interaction with reactive gases (e.g., NOX, SOX, 02, and inorganic acids, and depolymerization). (5) Artifact species produced by action of reactive gases and/or thermal effects. (6) Retention capacity of the porous polymers. (7) Thermal stability of sorbent. (8) Sampling volume, flow rate, sampling time. 51 ------- TABLE ORGANIC SUBSTANCES MEASURED BY MRC FROM PAINT AND POLYMER CURING OVENS BY POROUS POLYMER ADSORPTION AND SUBSEQUENT GC/MASS SPECTROMETRIC ANALYSIS Methanol Ethanol Isopropanol 2-Ethoxyethanol Isobutanol n-Butanol C5 Alcohols n-Propanol 2-Methylbutanol Ethyleneglycol monoethyl ether 2-(2-ethoxyethoxy) ethanol Formaldehyde Acetaldehyde Acrolein Acetone Methylethylketone Dlethylether Butylacetate Sat. Hydrocarbons 2-Ethoxyethylacetate Chloroform Methylenechloride Cyclohexane DimethyIcyclohexane Benzene Toluene Xylenes Styrene Methylstyrene Dimethylstyrene GS Alkylbenzenes Cit Alkylbenzenes Ci). Substituted Styrene Trlchloroethane Dlchloroethylene Carbon Disulflde Isopropylbenzene Phenol Benzaldehyde 1. PHYSICAL AND CHEMICAL CHARACTERISTICS OF POROUS POLYMER SORBENTS A variety of porous polymers have been developed for chromato- graphlc purposes and have been used as collecting media for organic substances. Although there are a number of variations, the most used porous polymers are based on two or more monomer systems, e.g., styrene or ethylvinylbenzene, divinylbenzene, and a polar vinyl monomer. By varying the proportion of each monomer, different polarity, thermal stability, surface area, pore size, and retention characteristics can be obtained. 52 ------- Recently, Tenax GC, a new, more polar, and more thermally stable porous polymer has become commercially available. This system is based on 2,6-diphenyl-p-phenylene oxide. Other systems that have been used in laboratory tests, but are not widely used or are not commercially available, are polyimides, polyamides, polyacrylates, and phosphonated or halogenated resins. Four groups of porous polymers are potentially usable as sorbents for collecting and concentrating organic compounds from stack emissions. These are: (1) Porapak series (Waters Assoc., Inc.) (2) Chromosorb Century series (Johns-Manville Products Corp. ) (3) XAD Resins (Rohm and Haas Co.) (4) Tenax-GC (Enka, N.V., the Netherlands) (5) Polyimides Note: Some XAD resins are marketed by Johns-Manville Products Corp. as the Chromosorb Century series; e.g., Chromosorb 102 is XAD-2. A limited amount of information is available which directly com- pares the chromatographic properties of these materials. Re- tention indices obtained under similar operating conditions are reported for two groups, namely, the Porapak and the Chromosorb Century series. Compilations of chromatographic retention data (Ref. 31 - 33) for various chemical classes are reported and compared for the most used resins in the Chromosorb and Porapak series. The retention times (< 1 min to 260 min) of 90 organic compounds (MW 32 to 162) including a variety of alcohols, ethers, esters, dioxane, and dioxolanes are reported by Burger (Ref. 3D for Porapak Q (2 ft x 3/16 in.) at l63°C. 53 ------- In general, the retention characteristics of the porous polymers are influenced by both gas-solid and gas-liquid mechanisms. The pore size distribution and micropore volume, the nature of the polymer, and the surface activity all influence the adsorption, diffusion, and partitioning processes. Although specific re- tention indices are not available for all porous polymers, certain physical property data and a relative ranking of polarity can de- scribe the relative retention characteristics. These data are shown in Tables 5, 6 and 7- 1.1 Chromatographic Characteristics of Porapak Resins Porapak P Least polar. Separates a wide variety of carbonyl com- pounds, glycols, and alcohols. Porapak P-S Surface-silanized version of "P" which minimizes tailing. Separates aldehydes and glycols. Porapak Q Most widely used. Particularly effective for hydro- carbons, organic compounds in water, and oxides of nitrogen. Porapak Q-S Surface-silanized version of "Q" which eliminates tailing. Separates organic acids and other polar compounds with minimum tailing. Porapak R Moderate polarity. Long retention and good resolution observed for ethers. Separates esters, and H20 from C12 and HC1. ------- Ul U1 TABLE 5 PROPERTIES OF PORAPAK SERIES POROUS POLYMERS Porapak Type P P-S* Q Q-S* R S N T Surface Area (mVg) 110 - 840 - 780 670 437 450 Ave . Pore Diam. (A) 150 - 75 - 76 76 - 91 Temp. Limit (°C) 250 250 250 250 250 250 190 190 Monomer Composition STY-DVB • EVB-DVB - Vinyl pyrollidone Vinyl pyridine Vinyl pyrollidone Ethyleneglyco- dimethylacrylate *P-S and Q-S are silanized modification of P and Q, respectively ------- TABLE 6 PROPERTIES OF CHROMOSORB CENTURY SERIES POROUS POLYMERS Porous Polymer Surface Area Ave. Pore Diam. Temp. Limit — i i , \ /Q\ / o n \ Monomer Composition •*• J t* *•* \ *'» ' t> / \ ** / Chromosorb 101 30-40 3000-4000 Chromosorb 102 300-400 85 Chromosorb 103 15-25 3000-4000 Chromosorb 104 100-200 600-800 Chromosorb 105 600-700 400-600 Chromosorb 106 Chromosorb 107 Chromosorb 108 \ " f 275 (325)* 250 (300)* 275 (300)* 250 (275)* 250 (275)* 250 (275)* 250 (275)* 250 (275)* STY-DVB STY-DVB Cross-linked PS ACN-DVB Polyaromatic Cross-linked PS Cross-linked acrylic ester Cross-linked acrylic ester STY-styrene; DVB-divinylbenzene; PS-polystyrene; ACN-acrylonitrile *Maximum temperature for short duration ------- TABLE 7 PROPERTIES OF XAD RESINS ui Porous Polymer XAD-1 XAD-2 XAD-4 XAD-7 XAD-8 XAD-11 Surface Area (mVg) 100 300 784 450 140 69 Ave . Pore Diam. (A) 200 90 50 90 235 352 Temp. Limit (°C) 200-250 200-250 200-250 200-250 200-250 200-250 Monomer Composition STY-DVB STY-DVB STY-DVB Acrylic Ester Acrylic Ester Amide ------- Porapak S Separates normal and branched-chain alcohols. Porapak N Separates C02, NH3, and H20, and acetylene from other C2 hydrocarbons. High water retention. Porapak T Highest polarity and greatest water retention. Used for determination of formaldehyde in aqueous solutions. 1.2 Chromatographic Properties of Chromosorb Resins Chromosorb 101 Because of its surface nature Chromosorb 101 shows no interaction; that is no tailing with oxygenated compounds, particularly hydro- xyl compounds (alcohols, glycols, phenols) as well as carboxylic acids. Chromosorb 101 is very effective in separating hydrocarbons, alcohols, fatty acids, esters, aldehydes, ketones, ethers, and glycols. Chromosorb 102 Since Chromosorb 102 has a high surface area, it performs in a manner similar to that of a conventionally packed column having a high liquid phase loading. This characteristic causes retention times on the column to be relatively high. Because of its high surface area, Chromosorb 102 can be used to separate light and permanent gases, as well as lower molecular weight compounds such as acids, alcohols, glycols, ketones, esters, hydrocarbons, etc. Chromosorb 103 Chromosorb 103 was developed specifically for amines and for basic compounds. East, efficient separations are attained for amines, amides, alcohols, aldehydes, hydrazines, and ketones. Chromosorb 103 will not handle acidic materials, glycols, or other compounds 58 ------- as acidic as glycols ; these are totally adsorbed. Methyl amine is easily separated from light gases such as ammonia. There is some tailing of water below 150°C. Chromosorb Chromosorb 104 is very efficient for gas analysis of various types at subambient, ambient, and higher temperatures. It is also very effective in separating isomeric xylenols, alcohols, ketones, nitriles , aldehydes, and hydrocarbons. The important characteris- tics of Chromosorb 104 are its effectiveness in separating sulfur- containing compounds at low levels , aqueous ammonia and hydrogen sulfide at low levels, isomeric xylenols, and gases of various types. The retention times are longer on Chromosorb 104 than other Chromosorb "Century Series" porous polymers. Chromosorb 104 has the highest polarity in the Chromosorb "Century Series" porous polymers . Chromosorb 105 The important characteristics of Chromosorb 105 are its effective- ness in the separation of formaldehyde from water and methanol, acetylene from lower hydrocarbons, and most other classes of organic compounds of different polarity having a boiling point up to 200°C. The polarity of Chromosorb 105 is lower than that of Chromosorb 104. Chromosorb 106 Chromosorb 106 retains benzene in relation to polar compounds and separates C2 to C5 fatty acids from corresponding alcohols. Chromosorb 107 Chromosorb 107 provides efficient separation of various classes of compounds in general and formaldehyde in particular. 59 ------- Chromosorb 108 Chromosorb 108 is effective for separating gases and polar materials such as water, alcohols, aldehydes, ketones, glycols, etc. 1.3 Chromatographic Properties of XAD Resins Low molecular weight gases Ci-C2t are moderately retained at ambient temperature on XAD resins. H2S is more strongly retained, and sulfur dioxide, and vinyl chloride are strongly sorbed. The more polar gases (H2S and S02) are more strongly sorbed on the acrylate resins (XAD-7 and -8) and the phosphonated resin (XAD-1) than on the STY-DVB resins. Ammonia also is retained longer on the acrylates. In a given XAD series, the retention times increase as the surface area of the resins increase (Ref. 34). These findings are con- trary to those of Johnson and Barrall for a series of Porapak resins (Ref. 35). They found similar retention times for nonpolar gases on four resins and concluded that the controlling factor for separation is a function of the nature of the porous polymer, rather than its micro-pore structure. Increased temperature reduces the retention times and sharpens the chromatographic peaks. For XAD-2 (2.5 ft x 1/4 in. with a flow rate of 20 ml/min), typical retention times are 70 min at ambient, 19.0 min at 60°C, and 4.7 min at 100°C for vinyl chloride, and 40 min at ambient, 10.6 min at 60°C, and 2.70 min at 100°C for S02• For Ci to C7 alcohols, an acrylic resin, XAD-7, has been used for chromatographic separation. However, the alcohols are so strongly retained that a high column temperature (programmed to 239°C) is required for elution. 60 ------- 1.4 Chromatographic Characteristics of Tenax GC Tenax GC is a porous polymer that is based on 2,6-diphenyl-p- phenylene oxide. It was developed originally for chromatography of high boiling polar compounds such as alcohols, polyethylene glycol compounds, diols, phenols, mono- and diamines, ethanol- amine, amides, aldehydes, and ketones. It can also be used for chromatography of lower boiling compounds such as methanol, acetonitrile, methyl ethyl ketone, benzene, styrene, etc. The resolution of these compounds is not as good for Tenax GC as for Porapak Q. However, the thermal stability resulting in reduced column bleed makes Tenax GC an excellent compromise for chroma- tography samples containing organic compounds with a wide dis- tribution of boiling points. In addition, Tenax GC is more stable than most porous polymers due to its resistance to oxidation. A recent paper by Butler and Burke (Ref. 36) discusses the rela- tive sampling capacities for Tenax GC, Porapak, P, Q, R & T, and Chromosorb 101 and 102. Their conclusion was that Porapaks Q and R have the best overall sampling capacities and Tenax GC should be used when higher boiling compounds are to be sampled and analyzed. In addition, MRC's experience shows that the greater thermal and oxidative stability of Tenax GC, compared with the Porapaks Q and R, will result in lower levels of arti- fact compounds being present in the analysis. The surface area of Tenax GC is 19 mz/g and the temperature limitation for its use is 375°C. 1.5 Chromatographic Characteristics of Polyimide Resins An additional porous polymer system which is not presently available commercially shows very high thermal stability (400°C) and oxidative resistance. This system is based on polyimides (Ref. 37). Two polymers of this type have been evaluated. 61 ------- Polysorbimide 1, formed from the reaction of pyromellitic dianhydride and diaminodiphenyl ether, has a surface area of 67.5 m2/g and an average pore diameter of 2000 X. Polysorbimide 2, formed from the dianhydride of benzophenone tetracarboxylic acid and diaminodiphenyl ether, has a surface area of 41.8 m2/g and an average pore diameter of 20,000 X. Both are macroporous sorbents having large pore volumes. The high thermal stability extends both the range of the compounds desorbed and the temperature of desorption. Some of their retention characteristics are: (1) Saturated hydrocarbons, same as STY-DVB. (2) Unsaturated compounds are more strongly retained. (3) Retention of polar molecules depends on the dipole moment and ability of compounds to form hydrogen bonds with the sorbent surface. (4) Specificity for molecular species, which is due to the presence of imide and carbonyl functional groups on the surface of the sorbents. (5) Suitable for the separation of high boiling polar compounds such as alcohols, esters, aromatic hydrocarbons, pyrrolidones, aldehydes, and ketones (bp 200-300°C). 2. POTENTIAL LIMITING PROPERTIES OF POROUS POLYMERS AS SORBENTS 2.1 Displacement of Volatile Species The displacement of volatile organic species by less volatile organic substances is a major problem when using porous polymers. High molecular weight compounds are more easily retained than low molecular weight substances. Substances eluted before benzene can be partially or completely lost. Bertsch, et al., (Ref. 29) 62 ------- have reported their inability to retain benzaldehyde, aceto- phenone, and substances eluting before benzene on Tenax GC. Data by Rabbani, et al., (Ref. 38) show that retention data of different gases on porous polymers like porapak Q are influenced by the nature of the carrier gas. Slight dependence of retention data was observed when using gases (H2, Ar, N2) which are physi- cally sorbed; however, when using carbon-containing carrier gases (C02, C2H2, or C3H6), a substantial decrease in retention volumes was observed for both hydrocarbons and nonhydrocarbon gases. At 52°C, the retention volume for C3H8 changed from 430 with N2 as carrier to 305 with C02 and 260 with C2H2. Such differences also depend on temperature since greater dif- ferences are found at lower temperatures, e.g., 20°C, lesser differences at higher temperatures, e.g., ?0°C, and much lesser differences at 150°C. The effect is most critical at the lower temperatures where the adsorption mechanism predominates, whereas once the glass transition temperature for the polymer is reached (^140°C), partitioning mechanism predominates. Based on these data, when sampling C02 or hydrocarbon-rich emissions, some con- sideration must be given to flushing effects when establishing sampling times and rates. 2.2 irreversible Adsorption or Poor Desorption Efficiencies Supina and Rose (Ref. 33) and Dave (Ref. 32) list retention data for a wide variety of organic compounds. Information for the Porapak (N, P, Q, R, S, T, QS) series and the Chromosorb Century (101, 102, 103) series is provided. As derived from these in- formation sources and general commercial literature, the most pertinent data to use for porous polymers as adsorbents relate to the chemical classes that cannot be desorbed from the resins. Generally, the adsorption characteristics of most resins are 63 ------- adequate. However, some chemical classes are irreversibly ad- sorbed or are desorbed slowly over a relatively long period. The resins and associated chemical classes that will provide potentially poor desorption efficiencies are as follows: Glycols Nitriles Nitroparaffins Amines and diamines Anilines Carboxylic acids- Complete adsorption on Chromosorb 103 Some tailing on Porapak Z, R, and S. Severe tailing on Porapak QS Severe tailing on Chromosorb 103 Severe tailing on Chromosorb 103 Severe tailing on Chromosorb 101 and 102 Porapak N, P, Q, R, S, T. Some tailing on Porapak QS Severe tailing on Porapak N, Q, S, T, QS Some tailing on Porapak R Complete adsorption on Chromosorb 103 Severe tailing on Porapak S. Some tailing on Chromosorb 102 and Porapak Q Some tailing on Porapak N. Branch-chain broadening on Chromosorb 101, 102, 103 and Porapak T A study by Hertl and Neumann (Ref. 39) established that extreme tailing of amine peaks on Chromosorb 102 is due to unreacted vinyl groups. A method was devised for removing these active sites by adding HP to the double bond of the vinyl group. This deactivation of Chromosorb 102 resulted in elimination or re- duction of tailing for amine and pyridine peaks, but tailing of acetic acid was increased by apparent interaction between the carboxylic acid and surface fluoride groups. Alcohols ------- Peak broadening with branched hydrocarbons, alcohols, cycloalkanes, sulfides, ketones, and fatty acids are reported for Porapak P and PS, and Chromosorb 101 (Ref. 40). Considerable irreversible adsorption difficulties can be encountered when using some porous polymers; however, also significant is the compatibility of the tubing and end plugs with the substance being collected. For example, free carboxylic acids are strongly ad- sorbed on metal column tubing, carbonaceous residues, as well as glass wool used as column end-plugs. Silanized glass wool is unsatisfactory; phosphoric acid appears to be the most effective acid additive for treating glass wool. Glass column tubing does not adsorb acids. Porapak Q, with added phosphoric acid to suppress tailing, and Chromosorb 101 can be used to chromatograph free acids (Ref. 4l). 2. 3 Chemical Reaction of Sorbates with Sorbents and Production of Artifact Species Porapak Q and Chromosorb 102 were found to react with N02 (Ref. 42) and oxygen (Ref. 43). The reaction with N02 yields NO, water, and nitrated aromatic rings of the polymer plus the possible presence of increased olefinic unsaturation and/or oxidation of the polymer. Oxygen reacts with the resin above 100°C to depolymerize part of it to produce carbonyl compounds. In general, polystyrene-type materials suffer from oxidation and thermal fragmentation at temperatures above 250°C. 2.4 Change in Sorption Properties of Porous Polymers The reactions discussed above in 2.3 undoubtedly influence the sorption properties of porous polymers. The displacement phe- nomena indicated above in 2.1 also point out potential problems ------- related to physical adsorption changes at collection temperatures below l40°C, where the physical adsorption mechanism for compound retention predominates with the STY or EVB-DVB systems. Also, problems may be experienced when using porous polymers under high-humidity, high-temperature conditions. Although Dave (Ref. 32) reports that Chromosorb 101, 102, and 103, and Porapaks N, P, Q, QS, R, S, and T are hydrophobic, and Bertsch (Ref. 29) suggests that Tenax GC has little affinity for water. Certain precautions must be considered in actual use. Steam displacement of organic substances may occur, and some changes in the surface adsorption sites (particularly with the more polar resins) may result. Even with the more hydrophobic resins, e.g., Porapak Q (EVB-DVB), some water is actually adsorbed. Porapak Q retains up to 3.4 yg H20/g of polymer at 110°C (Ref. 44). At present, it is generally assumed in a qualitative sense that the interaction mechanism for adsorbates on porous polymers is a combination of both adsorption and partitioning, especially at higher temperatures. Below the glass transition temperature (Tp.), absorption of organic vapors by porous polymers occurs o through very complex processes. Amorphous polymers would be expected to absorb organic vapors to a much greater extent if they were in a rubbery state as opposed to a glass. Data suggest that surface adsorption should predominate for organic molecules at temperatures below l40°C. 2.5 Retention Capacity of Porous Polymers Pore size determinations for Porapak P and Q indicate that a large proportion of very small pores exist in these resins, particularly Porapak Q. As a result, a large portion of the "N2" surface area reported by the manufacturers may not be available to the more bulky organic molecules. Chromosorb 101 has relatively large pores compared to the Porapak P and Q. 66 ------- Estimates of "available" surface area to organic molecules were made by Gearhart and Burke (Ref. 45) for Chromosorb 102, Porapak P, and Porapak Q. The basis for their estimates was the measure- ment of free energy changes for molecular probe-adsorbent in- teractions. By relating these measurements for benzene, cyclo- hexane, cyclohexene, hexane, hexene, methylene chloride, and chloroform, estimates of "available" surface area were computed. Chromosorb 101 was used as a norm for comparison since it probably has the greatest proportion of available surface area. The apparent surface areas for Chromosorb 102, Porapak P, and Porapak Q are 95, 37, and 133 m2/g, respectively. These estimates re- present 33.7%, 27.1$, and 20.2% of the manufacturer's reported surface areas. 2.6 Thermal Stability of Sorbent Thermal stability of the porous polymer sorbent is critical principally from the standpoint of the optimum temperature for desorption. If relatively high molecular weight materials (e.g., MW 140) are to be measured, desorption temperatures as high as 290-300°C may be required. Obviously, lower molecular weight materials will be desorbed at lower temperatures. The choice of sorbent for a particular sorbate will depend in large part on the temperature needed for desorption. 2. 7 Sampling Volume, Flow Rate, and Sampling Time The sampling volume and sampling times will depend largely on the concentration of species, the retention characteristics of the sorbent, the gas stream temperature, and the composition of the gas stream with reference to potential displacement mechanisms The choice of sampling flow rate will depend on the retention characteristics and volatility of the species being collected. 67 ------- Flow rates of 20-30 ml/min are preferred, but 50 to 200 ml/min can be used as a compromise between time requirement and sample loss. The volatile compounds, e.g., benzene, C9 and lower ali- phatic or olefinic hydrocarbons, are only partially adsorbed at high flow rates (200-1000 ml/min). 68 ------- APPENDIX E REFERENCES CITED IN APPENDICES 1. 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Neil Hodgson, M.A. Kemmer, andJ.R. McKendree 8. PERFORMING ORGANIZATION REPORT NO. MRCDA # 567 9. PERFORMING ORGANIZATION NAME AND ADDRESS Monsanto Research Corporation P.O. Box 8 (Station B) Dayton, OH 45407 1O. PROGRAM ELEMENT NO. 1AB013; ROAP 21ACX-094 1. CONTRACT/GRANT NO. 68-02-1411, Task 10 12. SPONSORING AGENCY NAME AND ADDRESS EPA, Office of Research and Development Industrial Environmental Research Laboratory Research Triangle Park, NC 27711 13. TYPE OF REPORT AND PERIOD COVERED Task Final: 5/75-5/76 14. SPONSORING AGENCY CODE EPA-ORD 15. SUPPLEMENTARY NOTES EpA project officer for this report is L.D. Johnson, Mail Drop 62, Ext 2557. 16. ABSTRACT The report gives results of a study to assess the utility of porous polymer adsorbents as a means of sampling and concentrating trace organic emissions from stationary sources. Emissions from two industrial field sites were sampled, using small porous polymer sampling tubes backed up by a cryogenic thermal-gradient sampling system to assess the efficiencies of adsorption of the trace organic species. In addition to experimental results, conclusions, and recommendations, a detailed statement of the problem of sampling trace organics in industrial emissions is pre- sented in the Appendices. This later discussion includes: the characteristics of stationary sources emitting organic species; an assessment of present sampling techniques for organic matter; a review of the use of porous polymer adsorbents in sampling; and the characteristics of porous polymer sorbents and their potential limiting properties. 7. KEY WORDS AND DOCUMENT ANALYSIS DESCRIPTORS b.IDENTIFIERS/OPEN ENDED TERMS C. COSATI Field/Group Air Pollution Sampling Organic Compounds Sorbents Polymers Adsorption Cryogenics Air Pollution Control Stationary Sources Organic Emissions Solid Sorbents Porous Polymers 13B 14B 07C 11G 07D 20M 8. DISTRIBUTION STATEMENT Unlimited 19. SECURITY CLASS (This Report) Unclassified 21. NO. OF PAGES 77 20. SECURITY CLASS (Thispage) Unclassified 22. PRICE EPA Form 2220-1 (9-73) ------- |