TECHNICAL ASSISTANCE PROGP AM Dartmouth, Mass . UNITED STATES ENVIRONMENTAL PROTECTION AGENCY REGION I Operation and Maintenance Section Water Programs Division John A. S. McGlennon Regional Administrator August 1975 ------- INTRODUCTION This report describes the results of an Environmental Protection Agency Technical Assistance projecL at the Dartmouth, Massachusetts Wastewater Treatment Facility. Personnel From EPA’s Operation & Maintenance Section Regioi 1 and the Southeast Regional Office of the Massachusetts Division of Water Pollution Control participated in the training of Dartmouth personnel in Operation Contr-ol Testing and Process Control Procedures. The return sludge flo i control method used was formulated by A.W. West of EPA’s National Field Investigations Center in Cincinnati, Ohio, The request for assistance originated with the Toxin of Dartmouth, Massachusetts and was approved by the Massachusetts Water Resources Commission. The cooperation and assistance of the personnel at the Dartmouth Wastewater Treatment Plant and the Massachusetts Water Resources Commission, Division of Water Pollution Control are gratefully acknowledged. PURPOSE The purpose of the Dartmouth Technical Assistance Project was to create a focal point for interest in the West method by training the operator of a successfully operating plant. The project would train an operator, provide a training opportunity for State and Federal engineers, and potentially improve th quality of the plant effluent. PLANT SELECTION Following a series of technical assistance projects at troubled plants, the O & N Section decided to provide technical assistance and training at a plant more typical of New England. It was decided that a small, well- operating activated sludge plant with adequate controls wodid be good for this purpose. In November, 1974, M. David Andrade, Chief Operator of the Dartmouth Wastewater Treatment Plant, called EPA directly to request training in West’s return sludge flow control method. The Dartmouth Plant had a history of successful operation. (See Appendix) PRELIMINARY EVALUATION The plant was given a preliminary evaluation by the two senior members of the 0 & M staff in January, 1975. The plant appeared to have good potential as a focal point for interest in the West method. The operator was interested. The plant was modern, had adequate controls, and was located in an area surrounded by many new plants. There is an active operators’ association in Southeastern, Massachusetts and there is need for Iraining in plant process control. ------- —2— PLANT DESCRIPTION The Dartmouth Water Pollution Control Facility is a modified extended aeration plant that has been in operation since 1971. The design capacity is 2.0 mgd and current flow is 400,000 gpcl. Processes include grit removal, comminution, aeration, sedimentation and chlorination. All sewage is pumped to the influent pumping station from pumping statiøns at Tucker Road, Russells Mills Road, and Clarence Street. The two variable speed and one constant speed pumps at the treatment plant are equipped wit1 .automatic controls to smooth the flows to the trealment facility. The plant is manned 40 hours a week by a staff of three. There is no night, weekend, or holiday coverage. No industrial, wastes are treated at the plant. PR EPAR AT ION A final field reconnaissance was performed a week prior to the T.A. The plant was operating with only one aeration tank and one clarifier. The detention time in the aeration tank was typical of a plant running in the conventional activated sludge mode. The mechnical aerator was running 2 hours on, 2 hours off, during the 40 hour workweek and constantly the remainder of the time. There was e thick scum on the final clarftiers and over-oxidized sludge or ash was present in the effluent. Sludge was discharging onto the ground from grill work cover of the flow splitter box. A solid cover, added during February, prevented this from occurring again. S]udge was being wasted and dewatered on a weekly basis. Preparation for the T.A. included instruction of the operator in use of the testing equipment. The operator then began to measure turbidity, and settled sludge concentration (SSC) and settled sludge volume (Ssv). The performance data for the plant was reviewed and effluent improvement goals set. 0 & M staff members hoped that with the West. method the plant would be able to attain 1 hour turbidities of 2.0 NTU and effluent concentrations of 5 mg/l BOD and SS. It was decided that it would be necessary to spend one week in resident work to teach the operator the testing techniques and how to interpret their results. TECHNICAL ASSISTANCE IMPLEMENTATION On February 11, 1975, the one—week resident phase of the technical assistance effort began. Emphasis was p).aced on teaching the control tests and inter- pretation of test results. During the 3 month non-resident phase the operator performed the tests twice daily and discussed the results daily ------- -3- with the 0 & M personnel. Biweekly visits were made to the plant. The process and operational controls were modified. The return sludge and wasting rates were adjusted using West’s Clarifier Sludge Flow Demand Formula: C1.arifier Sludge Flow X(Return Sludge Concentrations — Aeration Link Concentration ) (Settled Sludge Concentration - Aeration Tank Concentration) All concentrations in the above formula are measured by centrifuge The following t ble indicates the changes that occurred. Month RSFmgd RSFP MLSS RSSS 0.511 0.68 4500 9.800 FEB. 0.615 0.83 5500 11.800 MAR. 0.540 0.70 4500 11.100 APR. 0.503 0.71 4100 10.400 When the staff arrived at the plant on February 10 the sludge blanket was within 4 feet of the clarifier surface and the sludge settled very slowly in he settloineters. There was a thick scum on the clarrifier surface and the aeration tank contents had the appearance of older sludge. It was recognized that a high sludge blanket is subject to washout when there arc surges in flow and thai a lower b.1.anket was desireable. A setiling test performed on a mixture of mixed liquor and unchiorinated clarifier effluent confirmed thai the poor seLtling was due to an excess of solids. Wasting of solids and a decrease in return rate led to a marked increase in return sludge concentration. Mixed ].iquor suspended solids were reduced from 5,300 to 3,800 mg/I in the first week of Narch. AL the same time return sludge flow was reduced from U.blSmgd (83i of [ low) to 0.491. mgd (58% of flow). The return sludge suspended solids concentration was from 10,800 ing/l to 14,300 mg/l during this period. In response to these changes the scum cleared from the final clarifier, the rapidly settling sludge formed a blanket clarifier eight feet from the surface and the effluent turbidities, measured after one hour of ad- ditional settling, decreased to less than I NT1J and averaged 1.5 NTIJ. Two other changes were instituted to smooth operations. No timers were available for the aerators and the weir was at its lowest level. The aerators had been switched manually two hours on and two hours off during the workweek to help lower the disolved oxygen concentration. ------- -4- It was decided it would be more beneficial to leave the aerators on constantly until such time as automatic tuners could be purchased which could more closely control aeration. IL was also suggested that rather than wasting large quantities of sludge at large intervals, smaller quantities could be wasted frequently. This was done during po .tions of the T.A. effort and had a noticeably smoothing effect on the settled sludge curves. After this ver successful week in March, however, the MLSS began to rise again. The return sludge flows increased and the return sludge suspended solids concentrations decreased. The blanket level was held down. Turbidities rose and were generally greater than 3 NTU for the remainder of the T.A. The morning 5 minute SSV’s were generally greater than 900 mi/i. On a few occassions the 5 minute SSV’s were less than 900 mi/i. A decrease in 1 hour turbidity values to ]ess than 3 NTU followed the improved seLtling. These changes however, were only short term. The technical assistance program concluded on April 30, 1975. However, the operator has agreed to continue sending in weekly reports of the control testing which will be reviewed by the 0 & [ ‘1 Section. DATA SUMMARY Initially, SSV’s and SSC’s fluctuated considerably, but the switch to more frequent wasting reduced variation somewhat. Turbidity was lowered to 0.8 NTU during the third week only to rise again as the SSV’ s increased. By the end of the T.A. the t.urbiditius averaged over 4 NTU. ‘i’hc operator quickly ] earned to keep Lhc return sludge COIl- centraL ion (RSC) beLween the 30 minute and 60 minute SSC va] UCS. Seven day moving averages showed that while there had been short- term changes in plant operation resulting in lowered turbichitics, t.here was little lasting change in operaLion or effluent quality. EVALIJATI ON As a focal point for inLerest in the West method the T.A. was quite successful. The chief operator, assistant operators, new State and Federal personnel received training. During this period, the chief operator trained his staff in the West method and gave a short presentation at the Naragansett Wastewater Treatment Plant Operators Association Meeting. Bristol Community College contacted the operator and EPA to learn more about the method. Area treatment plant operators have visited the plant to watch the method in operation and the town has agreed to purchase the necessary laboratory equipment to continue the method aL the plant. ------- —5— The operator reports reduction in final clarifier scum and greater case and efficiency in sludge wasting. The effluent at the end of ihe T.A. showed: 1974 1975 JAN k2 25 JAN 21. 21 FEB 24 2 .. FEB 16 13 MAR 19 14 MAR 16 14 APR 22 21 APR 22 15 RBCOMMENDAT ION S It is recommended that the following changes be implemented to assist the plant in improving the effluent quality still further. 1. The MLSS concentration should be reduced to minimum and then raised to find the optimum value. 2. increased control over mixed liquor DO through the use of timers should be provided. CONCLUSION Tile T.A. demonstrated thai the improved plant eff]clcncv attainabI through the use of the West: method can rc iuce the amount of pol1uiant being discharged to Buzzards Bay. The plant- s successfulLy serving as a center for interest in the West mctliod in the Southeastern Massachusetts area. ------- APPENDIX Table II South Dartmouth Wastewater Treatment Facility Performance History 1974 JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC ANNUAL VALUE flow mgd .585 .527 •&75 .504 .416 .399 .358 .311 .304 .298 .284 .321 .398 Peak flow .704 .578 .609 .645 .482 .495 .504 .554 .378 .380 .321 .376 .704 Set. Sol. In Out 0.5 T 0.5 T 0.5 T 1.3 T 2.0 T 1.5 T 2.5 T 1.5 T 2.0 T 2.5 T 3.0 T 1.5 T 1.6 T Susp. Sol. In Out / Removal 120 25 79 70 24 66 102 14 86 109 21 81 105 9 91 157 7 95 165 6 96 158 6 96 136 11 92 136 13 90 190 8 96 126 8 94 131 12 91 BOD In Out % Removal 71 12 83 88 24 73 105 19 82 100 22 78 104 11 89 153 8 95 158 5 97 142 4 97 168 23 86 187 20 89 210 22 89 121 12 90 134 15 89 Effluent DO Chlorine Res. pH Minimum Maximum 4.8 1.0 6.7 9.1 2.6 0.5 6.7 7.5 1.3 1.0 6.9 7.6 3.2 1.0 6.9 7.6 1.4 1.5 6.8 7.4 1.3 0 5 6.4 7.7 6.9 1.0 7.1 7.6 0.8 1.0 6.8 7.8 0.6 1.0 6.5 7.4 0.7 1.0 6.8 7.8 1.0 1.0 6.9 7.7 1.6 1.0 6.8 7.8 2.2 1.0 6.8 7.8 ------- Log of the Resident Phase Of the South Dartmouth Technical Assistance Project Date/Ti pe Action/Condition 2—10 / 0930 Met with operator Began Control Tests RSF = 490 gpm MLTSS = 5600 mg/i 1030 Discussed DOB and Dilution Test 1200 Sludge units discussed 1400 Afternoon control tests began 1430 XSF calculated XSF = 19500 gal 2-11 0900 Arrive at plant control test started 0945 CSDT d scusscd and calcul ated 1000 Discussed and plotted trrnd charts stated SSC o RSC = SSC O ]b good 1130 Discu’,sion of reLurn raL and sludge settling 2-11 1130 Sludge wasting to be continued. RSC expected to be reduced to 10 1300 Tour of plant and flotation thicknc’r — concentrated sludge and clear subnatant 1330 Control tests begun 1400 Increased RAS ------- 2-12 0930 Toured plant Ash considered indicated of over aeration Broken Floc considered sign of on-off aerators Scum considered sign of excess solids in system. 1100 Discussion of equipment timers, centrifuge, Lurbidi- meters 1130 Discussed increase of return by 10% 1150 Control tests begun 2-13 0800 Ran control tests ran both flotation thickners ran vacuum filter operator instructed to leave aerator on 1430 RSF adjusted to 440 gpm control tests run aerato t]mers recommended 2—14 0840 F]otation thickner & vacuum filter run all day 1330 Control tests run RSF adjusted to 410 gpm Prof. Caponc of 1 ri’ to1 Community College called to discuss teaching Al tJest NuLhOd as pan of a Sanitary Engineering Course ------- I I SETTLED SLUDGE CO CEI1TRATION - SSC ATC 7dzn TUBBIDITY AFTER ONE HOUR H I — — 3/ 3113 3/193/25 3/31 1 /G /12 /i8 / o 2/li 2/17 2/23 3/1 ‘$SV 7dma 900 800 700 I SETTLED SLTJI GE VOLUME 7 dznaI H C) C) 500 16 17 i ’ 4 12 10 8 6 ‘4 ‘4 3 2 1 ------- L(GEND LIQUID FLOW OL/D$ / AIR FLOW £ / 4 t ’ , 1__} f A ‘ - i ) ‘\ 1’ r L 0 V V LI, , ( 7 , ‘ /H I I .INi L. IJE/V7 OPERATIONS 8 1 / IL ------- LEGEND OF NORMAL OPERATiONS 1 Raw Sewage influents (Gravity) 2 Raw Sewage (Force Main) 3 Cesspool Truck Unloading 14 Comminut9r Effluent To Aeration Tanks 5 Aeration Tank Eff1uen To Final Settling Tank 6 Final Settling Tank Effluent To Chlor nation Manhole 7 Chlorine Influent 8 Chlorinated Effluent To Effluent Well 9 Plant Effluent (Force Main) 10 Activated Sludge From Final Settling Tanks 11 Waste Activated Sludge To Thickener Tanks 12 Recirculated Sludge To Aeration Tanks 13 Thickened Sludge To Sludge Well 1 4 Scum Dra i-Off Scw . And T ckened Sludge Tc CcnciJ ti cr And \‘a uurn Filter 16 Dried Sludge Conveyor 27 Grit ] c n,rr.i: 1. 4oj ’ r th Ai r J o Gr t J ernova]. Tatib A Influent Well B Raw Sewage Pumps C Magnetic Flow Meter D Effluent Well E Effluent Pumps F Sludge Flow eters G Sludge RecLrculation Pumps H Thickener Tanks J Sludge Well K Scum Well L Scum Pump M Thickened SJudge Pump N Ccndit cninpz Thank and \tacul,J1 fl U cr ‘r NOTE: Sludge Recirculation Pumps Serve Dual Purpose: 1. Recirculate Sludge To Aeration Tanks 2. Pump Sludge To Thickeners Discharge Lines Have Motor Operated Plug Valves To Regulate Flow To Each Unit. 3. Individual Unit Bypass Lines Not Shown ------- |