P384-157072 Profile of Existing Hazardous Waste Incineration Facilities and Manufacturers in the United States MITRE Corn., McLean, VA Prepared for Industrial Environmental Research Lab, Cincinnati, OH Feb 84 U.S, Dapartmet of ft3lm£ Tectsscal ir.fsmwtwn k?;M. . ------- P384-157072 Profile of Existing Hazardous Waste Incineration Facilities and Manufacturers in the United states MITRE Corp., McLean, VA Prepared for Industrial Environmental Research Lab, Cincinnati, OH Feb 84 U& Dsjartswrt of Cannerc* Tectafcal ------- P384-157072 Profile of Existing Hazardous Waste Incineration Facilities and Manufacturers in the United States MITRE Corp., McLean, VA Prepared for Industrial Environmental Research Lab. Cincinnati, OH Feb 84 L U.S. DssjartBwt of Commerce Nations! Tedsfcal fevtomwtwn ------- EPA-600/2-84-052 February 1984 A PROFILE OF EXISTING HAZARDOUS WASTE INCINhRATION FACILITIES AMD MANUFACTURERS IN THE UNITED STATES by Edwin Keltz Greg Vogel Rich Holberger Leo Boberschmidt Mitre Corporation Metrek Division McLean, Virginia 22102 Contract No. 68-03-3021 Project Officer C.C. Lee Energy Pollution Control Division Industrial Environmental Research Laboratory Cincinnati, Ohio 45268 INDUSTRIAL ENVIRONMENTAL RESEARCH LABORATORY OFFICE OF RESEARCH AND DEVELOPMENT U.S. ENVIRONMENTAL PROTECTION AGENCY CINCINNATI, OHIO 45268 ------- TECHNICAL REPORT DATA (Please read Instructions on the ,eierse t.efos e ccmrle 1. REPO r NO. 2. 3.REClFI NrEACCI.S5Ir)w NO. EPA— 600/2-84—052 4. TITLE AND SUBTITLE ‘ .MEPORT DATE —________________ A Profile of Existing Hazardous Waste February 1986 mci neration Facilities and Manufacturers in the 6. PERCORMING ORGANIZATION CODE United States. 7. AUTHOR(S) 8.PEFIFORMINGO UAN ZATION REPORT NC), Edwin Keitz, Greg Vogel, Rich Holberger 9. PERFORMING ORGANIZATION NAME AND ADDRESS . The Mitre Corporation 1820 Dolley Madison Blvd. McLean, VA 22102 : 1O.I ROGRAM E.EMENT NO. CBRD1A rCONTRA 7 ANTNO. 68-03-3021 12. SPONSORING AGENCY NAME ANO ADDRESS US EPA, IERL 26 W. St. Clair Cincinnati, OH 4E268 ID. TYPE OF REP(,RT AND PERIOD COVERED 1in .LRep . rt — 14.SPONSORI: .’GAOENCYCODE EPA-600/12 15.SLIPPLEMLN ’rAAy NOTES 16. ABSTRACT A wide variety of technical data pertaining to nazardous w iste incinerators has been obtained both from incinerator manufacturers and facilities operating hazardous waste incinerators. This document discusses the data gathering and verification pro- cedures and presents tabulations of the data. It is estimated that there are approxi mately 350 operational hazardous waste tncinerators at 2/0 tacilIties In the lJnit?d States which are subject to regulation under the Resource Conservation and Recovery Act. as te ion 11. KEY WORflS AND DOCUMENT ANALYSIS DESCRIPTORS Hazardous waste incinerators, liquid Injection rotary kilns, themal destruction facilities, .IDENTIFIEMS/OPEN ENDED TERMS C. COSATI Field/Group Solid, liquid and gas — disposal. Resource Con- servation and Recovery Act. Toiic Substance Control Act. Superfund legislation Environmental co trol, hazardous thennal destruc 18. DI tRISLITION STATEMEN Rolpace unlimited 1T ECURITY CLASS (Thi., Rep . .,tf 21. NO. OF PAGES UnclassifIed 166 20. SECuRITY CLASS (Thss page) 22. PRICE Unclassified EPA P. , ,, 2220—1 (Ri,. d. .77) P VIOU$ COIY ,QN I i OIIOLC1E ------- NOT ICE This document has been reviewed ir. accordance with U.S. Environmental Protection Agency pelicy and approved for publication. Mention of trade names or commercial products does not constitute endorse- ment or recom’iendation for use. 11 ------- ACKNO .1EDGEJIENTS The authors wish to express their appreciation to Benjamin P. Smith, Hazardous and ludustrial Waste Division of the Office of Solid Waste, U.S. EPA, and Dr. C.C. Lee of the Office f Research and Development, Indust 1a1 Env ronmenta1 i esearch Laboratory, U.S. EPA, for th’ ir guidance and rup ort; the staff members of the Acurex Corporation, Uountaln View, CA for their participation in the telephore data verification effort; and to the numerous MITRE staff who contributed to the data gathering atid analyses portions of this project: iii ------- ABSTRACT A wide variety of technical data pertaining to ha ardous waste incinerators has been obtained ‘uoth from inciflerator manufacturers and facilities operating hazardous waste incinerators. This; document discusses the data gathering and verification procedures and presents tabulations of the data. it is estimated that there are a proximate1y 350 operational hazardous waste incinerators t 270 facilities in the United Statcs which are subject to regula.tion under the Resource Conservation and Recovery Act. iv ------- TABLE OF CONTENTS P ge ABSTRACT iv LIST OF ILLUSTRATIONS vii LIST OF TABLES vii 1.0 INTRODUCTION AND SUt 1ARY 1 1.1. Background 1. 1.2 Current Effort 2 1.3 Summary of Principal Findings 3 2.0 PROFILE OF THE HAZ&RDOUS WASTE INCINERATOR MANUFACTURING INDUSTRY 11 2.1 Identification of Menufacturers it 2.2 Summary of Information trovided by Manufacturers 11 2.3 Incinerator Design Information 22 2.3.1 Combustion Chamber Characteristics 23 2.3.2 Incinerator Capacities 29 2.3.3 Energy Recovery Equtpment 31 2.3.4 Air Pollution Control Equipment 34 2.4 Incinerator Operating Information 2.4.1 Combustion Zone Temperature 40 2.4.2 Residence Time 42 2.4.3 Exc+ ss Air Usa&e 43 3.0 PROFILE OF EXISTING HAZARDOUS WASTE INCINERATION FACILITIES 47 3.1 Data Collection Effort 47 3.1.1 Identification of Facilitics ‘+8 3.1.2 Data Collection Procedures 50 3.2 Data S+ nmary 51 3.2.1 General Facility Characteristics 51 3.2.2 Incinerator C *pacities and Operating Characteristics 63 3.2.3 Waste Characteristics 78 V ------- TAELE OF CONTENTS (concluded) Page 3.2.4 Air Pollution Control aiid Heat Recovery Data 98 3.2.5 Hazardous Waste Destruction in Other Thermal Devices 107 APPENDIX A Names, Addresses, Phone Nunb ts and Contacts for Hazardous Waste Incinerator Vendors 113 APPENDIX B List of Possible Hazardous Waste Incineration Facilities 121 APPENDIX C HWDMS Data Retrieval and Verification 145 APPENDiX D EPA Hazardous Waste Numbers Used in thiq Report 151 APPENDIX E References 155 vi ------- lIST OF ILLUSTRATIONS !i ure_Number Page 1 A Data Set Retrieved from HWDMS for a Typical MW Incineration Facility 49 C—2 Log Sheet for Part A Confirmations 148 LIST OF TABLES Table Number 1 Ccmparison of Number of HW Incinerators Reported by Manufacturers and HWI Facilities 5 2 Comparison of the iy s of Operational MW Inciner ’tors Reported by Manufocturers and IIWI Facilities 6 3 Number of Hazaruous Waste Incinerators Sold in the United States by Domestic Manufacturers 13 4 Manufacturers of Incineratcr Types 14 5 Hazardous Waste Incinerator Vendor Data for the United States 16 6 Thermal Capacities of Hazardous Waste Incinerat’ r Types as Reported by Manufacturers 3C 7 Ranges o Incinerator Operating Conditions as P.ep(’rted by Manufacturers 8 Status of Haia dous Waste Incinerator Facilities in Each EPA Region 52 9 Number of Operational IP.4 1 Facilities in Each State and PA Region 56 10 Number of MW Incinerators Under Construction or Planned 57 vii ------- LIST OF TABLES (continued) Table Number Page 11 Commercial Status of hW Incir eration Faci]iti s 59 12 Number of Research Facilities arid Incineration Re earch Facilities in Each EPA Region 60 13 Types of 11W Incinerators in Each EPA Region 62 14 Types of MW Incinerators vs. Age of Incinerator 64 15 Capacity of 11W Incinerators Burning Liquid Wastes 65 16 Capacity of 11W Incinerators Burning Liquids vs. Type of Incinerat3r 66 17 Capacity of MW Incinerators Burning Solid Wastes 68 18 Capacity of SW Incinerators Burning Solids vs. Type of Incinerator 69 19 Utilization Time for SW Ir.cinerators 70 20 Maximum Combustion Zone Temperature of MW Incinerators 72 21 MW Incinerator Type vs. Maximum - Combustion Zone Temperature 73 22 Number of MW Incinerators with Stated Gaseous Residence Time 74 23 MW Incinerator Type vs. Gas Residence Time 75 24 HW Incinerator Type vs. Temperature/Residence Time 77 viii ------- LIST OF TABLES (con ti cLue d) Table Number Page 25 Number of NW IncineLators Reporting Specific Hazardous Waste and Quantity Burned 79 26 Number of Liquid Injection Incinerators with Stated Capacity and Hazardous Waste 81 27 Number of Hearths or Chambers (Liquid) with Stated Capacity and Hazardous Waste 83 28 Number of Fume/Liquid Incinerators with Stated Capacity and Hazardous Wa8te 85 29 Number of Rotary Kilns (Reporting Liquids Only) with Stated Liquid Capacity and Hazardous Waste 87 30 Number of Combination Incinerators with Stated Liquid Capacity and Hazardous Waste 89 31 Number of Rotary Kilna (Reporting Solids Only) with Stated Capacity and llazardoi..s Waste 91 32 Number of Hearth or Chamber Incinerators (Solids Only) with Stated Capaci :y and Hazardous Waste 93 33 Number of Other Type of Incinerators with Stated Capacity and Hazardous Waste 95 34 Source of Hazardous Waste eing Incinerated (by Facility) 99 35 Type of Hazardous Waste vs. Source of Waste (by Number of Fac.lities and Annual Quantity BLuned) 100 36 Number of H Incinerators in Each EPA Region Reporting Air Pollution Control Devices iOI i x ------- LIST OF TABLES (concluded) Table Number Page 37 Number of HW Incinerators with Stated Tem erature/Reside ce Tim Reporting Air Pollution Control Devices 103 38 Th r.ardous Waste Incineration Facilities with Heat Recovery 104 39 Capacity and Type of HW Incinerators Bucning Liquids Reporting Heat Recovery 105 40 Capacity and Type of HW Incinerators Burning Sc 1ids Reporting Heat Recovery 106 41 Number of Facilities in E. ich EPA Region Burning Hazardous Waste in Boilers or Process Kilns 108 42 Number of Facilities Rer nrting Type and Anneal Quantity of Hazardous Waste Burned in Boilers 109 43 Number of Facilities Reporting Type and Annual Quantity of Hazardous Waste Burned in Process Kiins 110 B—i Contact Status and Incinerator Status of Facilities Identified us Pos8ibly Having Waste Incinerator 121 New Entries to HWDMS (3L) November 1981 to :2 July 1982) Identified as Possibly Having A Hizardous Waste ncinerator 142 C—I Data Content of the Retrievals Made From 146 HWDMS for Each Incinerstion Facility x ------- l.C iNTRODUCTION AND SUMMAR ’ 1.1 Background The control of hazardous waste (11W) continues to be of major concern to the U.S. Environmental Protection Agency (EPA). In response to Con essional legislation (Resource Conservation and Recovery Act (RCRA) of 1976, P.L. 94—580, as amended) ErA is developing a comprehensive control progra i to ensure proper haadling of waste trom its generation to ultimate disposal. A major component of this prozram addresses the incineration of haza,dous wastes. Incineration is con ,idered “a proven method of destroying organic waste without posing a threat to the environment” (U.S. EPA, 1980a). Considering the amount of such waste which requires disposal, the amount of hazardous wastes incinerated may increase by an order of magnitude or more. Regulations governing hazardous waste incIneration were proposed on j ecember 18, 1.978 specify performance and operating standards. After public comment, these regulations were mcdif led on January 23, 1981, to include only performance standards. The performance standards govern the emissions of hazardous waste constit’tents, riydrogen chloride, and particulate matter from incinerators. While developing the regulations, the EPA identified a need for a technical data base correlating specific incinerator operating and design features with the ability to ;tisfactorily destroy hazardous 1 ------- wastes. The I’ cineration Research Branch (IRB) of EPA’s Industrial Environ cnta1 Research Laboratory in Cincinnati has a large multi- faceted program unJerway to develop such a data base. The objecti’ies of this data base were enwnerated as follows (U.S. EPA, l980b): “(1) to support the current RCRA 3004 incLieration regulations; (2) to provide direct technical support to regional permit and compliance programs; (3) to expand and rcfine the state of best engineering judgement regarding hazardous waste incineration; and, (4) to form the sound technical basis for development and promulgation of detailed design, performance and operating standards for hazardous waste incinerators in future revised regulatious.” The MITRE Corporation is under contract to IRB to assist in the development of this hazardous waste incineration data base. Prev!.ous tasks on this contract included a user needs study (Barrett et al., 1981) and an analysis of existing data management systems (Xeitz and Dr tch, 1982). As a resu t of these studies, a recommendation wac made to IRB to conc€ nt-ate devaloprnent efforts on modification and expansion of EPA’s existing Hazardous 1aste Data 1Ianagerne t System (HWD!IS). This expanded portion of the data h ise is called the Hazardous Waste Control Technology Data Base (HWCTDB). 1.2 Current Effort A major part of this effort centered on the coliection of vaLious types of hazardous waste incineration data in support of the IRB objectives. Two of the types of data collected were: 2 ------- • Design features, operating characteristics, and number in service estimates for h izardous waste ‘nciner itors based on contact with manufacturers of incinerators. c Design information, operating coudition , and c etai1ed waste characterization for operational. hazardous waste incinera- tors based on information provided by 11W facility spokesmen. This report presents the results of both of the data collection efforts. Section 2.0 discusses data collection from manufacturers of incinerators and related equipment. The collected data were used to generate a profilc of the domestic hazaedous waste incinerator manufacturing industry. Section 3.0 d .scusses data collection from facilities known or thought to be possible operators of one or more hazardous waste incinerators, presents tabulations of the data collected, and diFcusses the findicigs. Both the manufacturers data and the operational data were collected in part for entry into the HWCTDB. 1.3 Summ y of Principal Find .ngs Incinerator manufacturers’ information was obtained from interviews and sales literature provided by the 57 domestic companies identif led as 11W incinerator m inufacturers. Information on existing 2 acillties was obtained from 514 oi 566 fa ilities listed in IIWDMS as 11W Incinerators on 30 November 1981 plus 23 facilities identified outside the }IWDMS data base. The summary findirgs presented below are base . on the infc’rmaticn provided by these 57 manufacturers and 537 facilIties. 3 ------- Table 1 presents a coeparison of the number of 11W incinerators as reported by both manufacturers and representatives of existing 11W [ acilities. A total of 284 operatiornU 11W incinerators were verified at 219 facilities. A review of the HWDMS and other sources at the end o this study produced a list of 128 potential ncinerat on facilities wh h had not been contacted. These included new additions to HWDHS, and facilities which could not be contacted during the study. If a projection of the facility population figures is made to account for these 128 potential facilities, the total operational 11W incinerator population would be approximately 350 units at 270 feciliti . s. This figure agrees very welJ. with the 335 operationaL units reported by manufacturers. In contrast, existing facilities reported 32 units under construction which is much higher than the 7 reported by manufacturers. Table 2 presents a comparison of the types of operational I- lW incinerators reported by manufacturers and 11W facilities. The manufar tur2r’s data and the projected total existing populations agree extremely wel 1 for the liquid injection and hearth type incinerators. However, the rotary kiln population reported by manufacturers is more than double the number reported by facilities. Of the 264 operational incinerators whose type was specified, 208 (79 percent) are capable of burning liquids by injection. Twenty—nine units (11 percent) are capable of burning bulk wdstes (solids or liquids). The remaining units are mostly special purpose 4 ------- TABLE 1 COMPIRISON OF NUMBER CF HW 1NC1NERATO S REPORTED BY MANUFACTURERS AND HWI FACILIT1ES Reported by HWI Facilities Contac ted Reported by Manufacturers Actual Number Reported Projection for Total Population Operational Incinerators 284 350 335 Units under Construction 32 40 7 Total Reported 316 390 342 *Operational incinerators arc defined as those currently burning hazardous waste or which are temporarily shut down for maint€nance or other cau:cs. 5 ------- TABLE 2 COMPARISON OF THE TYPES OF OPERATIONAL 11 INCINERATORS REPORTED BY NANIJFACTURERS AND HWI FACILITIES Reported by HWI racilities Contacted Reported by Manufacturers Actual Number Reported Prc’jection for Total Population Liquid Injection i6O 213 219 Hearths 56 (b) 75 70 Rotary Kiln 13 (b,c) 17 37 Fluidized Bed 4 5 9 Others 31 (d) 42 (e) Type Not Spccified 20 . C i (e) Total Operational 284 352 335 (a) = includes fume/liquid unitn. (b) includes units both with and without liquid injection. (c) = includes 2 rotary kilns in combination units. (d) includes 3 ccmhinatioa units not having a rotary kila. (e) this category not obtained from manufacturers. 6 ------- types such as steel d’um reconditioning burners or military arrununition disposal eq.Jipmerlt. Additional findings based on analyses of the existing facil- ities data include*: • Design capacities were reported for 180 incinerar:ora bux.ning liquids and 44 incinerators burning solids. The median design capacity of incinerators burning liquids is 150 gallons per hour with most units (86 percent) not exceeding 1000 gallons per hour. Incinerators bur.iing solids tend to have am ller capacities with the uedian being approximately 6 3 pounds per hour (equivalent to 78 gallons of water). • Of the 219 facilities reporting, 71 (32 percent) reported operating continiously 24 hours per day, 7 days per week. The majority of all incinerators (62 percent) reported intermittent operations either on a fixed schedule or an needed” basis. The remaining 13 ucits (6 percent) were on stsndby or long term shut down but still considered operational by the facility. • Combustion temperatures ware reported for 173 incinerators. Gaseous residence times were rep3rted for 104 incinerators. The median combusti’rn tenperature for HW incineration is approximately 1800°F, and median gaseous residence time ic sli ht1y under 2 seconds. Units operating at higher tempecatures also tend to have longer residence times. • Most ci: the wastes reported are liquids, principa 1y spent non—halogenated solvents and aqueous solutions of corro- sives, reactives or ignitables. The no t frequently reported waste was the non—lisLed ignitable whste ith high heat content (over 6000 Btu per pound). This wasce was reported for 69 incinerators. The largest single category of w sste by weight was non—halogerated solvents, accounting for 233,000 tons per year at 18 incinerators. This is approximately 23 percent by weight of all wastes reported. However, approximately 600,000 tons per year (59 percent) of all wastes reported were aqueous hazardous wastes. *Since some respondents did not provide data on one or more opica, the sample size varies from one topic to anuther. 7 ------- • Air pollution control devices (APCD’s) were reported on 45 percent of the incinerators. Somo form of scrubber system was used on 83 percent of the units with APCD’S. Larger incinerators are more likely to have control devices than smaller units. • Incinerators with high combustion :emperatures and long gaseous residence times are more likely to have air pollution control devices than oth’ r u; lts. • Heat recovery units ere rep rtied on 22 percent of the incinerators. The u e of heat rei’overy tends to be related to the continuity of incinerator peration. • Although the data were not subjected to formal s.etlstical analysis, there appears to be a crrelation between the location of HW incinerator facilities and chemical industry centers. For example, of the 219 facIlities identified, 52 (24 percent) are located In Texas or Louisiana. • i rIvat ly owned and operated ( “on-site”) facilities (Including university facilities) account for 80 percent of the total. The remaining faciliti. s are mostly commercial facilities or military ammunition cisposal operations. • 1 ost of the incinerators (104 out of 128 reporting) do not exceed 10 years in age. Sixty unitt (47 percent) am in the 6 to 10 year age range. • Due to the structure of the data gathering and verification procedures, it was not possible to estimate the extent to which hazardous waste may be incineratei in devices exempt from the RCRA 11W incinerator regulationr, such as boilers or process kilns. The above capsule profile of 11W incineratiot in the Unitel States tends to substantiate many concepts which heretofore were mostly assumptions. These include the location, type, and capacities of 11W incIneratcrs. On the other hand, sowe previously existing assumptions will require mo 1 hficaton. Among these are the 8 ------- number of facilities, the nature of wastes incinerated, and the hours of operation. Many respondents voiced the opinion that the decision to operate a 11W incinerator was selected only when other choices such as mat ri 1 recovery, recycling, energy recovery or other disposal methods weze not cost effective. 9 ------- 2.0 PROFILE OF TILE HAZkRDOUS t ASTE INCINERATOR MANUFACTURING INDUSTRY This section contains a summary of th2 numbers, types, and characteristics of hazardous waste incinerati3n systems in use in the United States, based on informaticn obtained from incinerator manufacturers. 2.1 Identification of Manufacturers During February and March 1981, incinerator manufacturers were contacted in order to determiL e those marketing Ii,izardous waste units. Four directories were used to provide names, addresses nd some te1 phone numbers of manufacturers, specifically the: — 1981 Chemical Engineering Catalog — February 1981 Buyer’s Cuide, Solid Waste Management Magazine — 1981 Catalog anc Buyer’s Guide, Pollution Equipm2nt News — 1980—81 Directory and Resource Book, Air Pollution Control Association. Additional manufacturers were identified by the manufacturers listed in the directories nd by Mr. Lawrence C. Doucet, a consultant to EPA. The hazardous waste incinerator manufacturers identified during this survey are listed in Appendix A. 2.2 Summary of InformatIon Prov .ded by Manufacturers Bazardous waste Incinerator manuf cturers were asked co provide Information about the ty? s of incincrators manufactured, the appr’.ixI ate number of units suld bctween 1969 and 1981, and design and operating informat on. 1969 was selected as a cutoff date based U ------- upon several manufacturers’ estimates that 12 years of useful service may be expected from a hazarc.ous waste incinerator. A summary of the nuipber of manufacturing companies and the number of incinerators in service classifed by type is presented in Tab .e 3. There are four major type9 of hazardous waste incinerator .: hearth, liquid injection 1 rotary kiln, nd fluidized bed. Hearth incin r— ators include fixed hearth, multiple chamber hearth, pulse hearth, rotary hcarth, End reciprocating grate units. Liquid injection incinerators are most prevalent with 64.0 percent of the market, hearth incinerators comprise 20.8 percent of the units sold, and 12.3 percent of the incin ratora are rotary kilns. These three types account for 97 percent of the units manufactured. A classifi— cation of incinerator manufacturers by the type of unitc they sell is presented in Table 4 and the number of incinerators sold by each company and other pertin nt data ate presented in TaL 1e 5. Of the 57 companies identifiec as uarketi g hazsrious waate incinerators, 28 have sold no units in the United States. Apparently many of the companies that have not sold an incinerator are anticipating a large market growth. Of the 23 compalies marketing liquid injection incinerators, eight have sold none to date; eight of the 17 companies offering rotary kiln incinerators have sold none to date; and five of the nine compan .es offoring fluidized bed incinerators have sold none to date. All hearth incinerator manufacturers have sold at 1ea t one unit. Most of the 12 ------- TABLE 3 NUMBER OF HAZAi1DOUS WASTL INCINERATORS IN THE UNITED STATES BY DOMESTIC MANUFACTURERS Type of Incinerator Number of Manufacturing Companies Incinerators in Hazardous WasLe Service Percent of Total 1.iquid Injection 23 219 64.0 Hearth Fixed 12 59 17.3 Multiple Chamber 2 7 2.0 Pulse 1 2 0.6 Rotary Rotary Kiln 1 17 2 C 42 a,b 0.6 12.3 Fluidized Bed 9 9 2.6 Salt Bath 2 0 —— Induction Heating 1. 0 ——— Reciprocating Grate 1 1 0.3 Infrared Heating 1 1 C 0.3 Open Drum 1 0 ——— Total 342 100.0 aIncludes five units in construction. blncludes one oscilleting kiln. Cone unit is in construction. 13 ------- TABLE 4 MANUFACTURERS OF INCINERATOR ‘IYPES Hearth Incinerators Rotary Kiln Incinerators Basic Enviror’nental Engineering Bigelow Liptak Bayco CE Raymond Burn—Zol CEA Combustion Comtro Div. of Sunbeam C&H Combustion Consumat Fuller Co. Econo—Therin Energy Systems Howe—Baker Eng .neers Enercon Systems Ir dustronics Environmental Control Prodwts International Incinera ;ors Entech Industrial Systems Met—Pro Kelly Co. FR Systems Midland—Ross Thermall Morse Boulger Trofe P & T Manufacturing IJ& ted Corporation Plibrico Co. Vulcan Iron Works ‘J.S. Smelting Furnace Washburn and Grariger q jc jnjection _ Incinerators Fluidized Bed Incinerators Air Resources CE R.ymond Baumco Cope 1 .and Associates Bigelow Liptak D Oliver lirulet Energy icc. C&}1 Combustion Fuller Co, CEA Combustion Nichoi4 Engineering CE Raymond Tailor and Co. Coei& Thermal Processes Ente h Industrial Systems Rirt Combustion Howe—Baker Engineers McGill Met—Pro Peabody International Pre oc o Sb I rc o Sur—Lite Tailor Trane Thermal The United Corporation John Zink 14 ------- TABLE 4 (Concluded) Other Types of Incinerators Vendors of Europeat’ Technology CICO—Semi—Suspens ion Commercial Fabrication ar.d Machine Co.— Package Incinerator Ecologenics—Molten Salt Midland—Ross—Rotary Hearth Nichols Engineering—Rotary Hearth Pyro-Magneties—Induction Heating Rockwe’l—Molten Salt Shirco—Infrared Dravo—Stainmuller—Liqui ci Anj 5ction and R-aary Kiln Environmental Elements—Von Roll Rotary Kiln HPD—bertramo Oil Coded Com- bustion Chamber Lurgi—Liquid Injection, Hearth, rotary. Kiln, and Fluidized Bed Niro—Fluidized Bed Perstorp—Drum Incinerator 15 ------- TABLE 5 0 ” HAZARDOUS WASTE INCINERATOR VENDOR DATA FOR ThE ‘$ITED STATES I . 1. — i ii tnt , tin — k ,.i. ,v tin !.) . - 11W. — i4.,,.,,.Ion-, W.,. .I .- j’ph— ..n.J. p.r ‘I - gp l , — p.. I I . . , ,. .. r I ,. , .! Iii.. — tifil ItWfl I ,tIi, .-J 1 . —I I .0. — 1 tc. ’I H,. .rtt p. •I_.v .:t ’i — . , I ton. p.. d..y Unit. N .r C. .n, ?yp. 1nnin.r.ter Pout So’d in U.S. U nit ° C.paci y U.t..rs .t ..ts. Con...et. I Air P..o.rces l..I. • follo. .4 by c.t.Iytlc cnnvsrter I I I.i u&d Urn is prl..rllj in tons Soda. bjais..s. Bsppli.s 11.11. mc I . .. only ,a rqus.t — 2 $..ic ‘ avtro ,,t.1 Psi.. Dearth 2 6. lOt ItuFhr Paint P..idn.. Do.. not solicit SW. Pn$in..tth$. tar. 20 i lOt Ito/br !..44u.1 euttin$ o*la. .th.r b• *t • 0 5 3 $aono. Inc. L.l. 0 Puionrtiy • burner o .II4 6 S.yc, 1n4 .. .’rf .. .1 Plied h..rth. Mulii-cha er I2 00.5 00 )0U Solids, sludge., C. Iiti’rnIs atC.gbu n er Pv I - I p to 600 ppb. liquid. S It$.iou—i.iptak Corp. LI. I . !. I I lk.at p 7-10 o 10 Itu,br or 30-40 i Ito/br 100.tly chterlnatsd hydrocarbon. S Iruls’ C.!. 6 1. • I nc. LI. S 3.5-8.3 * *0 ’ It o/hr O.iortn.ted hydrocarbons V.nd.r .1.0 sEp. t i.ciesrater. 7 Purn-Zol Corp. Pisad Dearth II 3-100 gph on liquid.. 200- 1800 pph on solids or aol - Id. & liquids Plating onste.. P.1st .olvnot. and sludge., Plastic r..Sdu.. lendur .1., .i.• fon. Iacissr.tci. I C l i C s.tios I. !. 2 10 s 30* Stu (1000-2000 ib)Ihc 120 a 10 Ito/br Pboc c.ut1c waste. C rci.1 Industrial —eat.. ClA Co .u.tio.. I.e. 1.1. LI I 8.!. I l3 LI. 3 I. !. 5Mb. 10 a 10 or 30— 00 i i0 Ps.Fhr OrganIc., silicon.. Liq .id.. Solid. Also sfgs. tons tact.— .t.ts,s. a.a sal.. tr..d to I. !. ------- TABLE 5 (Continued) -J Abhr Iotlon,. 1.1. - l.Lqold ln rtlon 11.1. - toLar Kiln 1.4. - FI Id ztd ted l’. lI. — l e.l Il•arth MW. - Hazar ”,us Wa’.tr ppl. - po nJ . per ho .r t 1 ’d - ton . per day gpd — g.Ilor per day - gal lon •r ho i link. — ,,n flo n D ata .r C y Tvp. IacIo.r.tor lviii L.ld iv DL C.pactty P.tur. of Vaites C ots — 10 l* 1 0 d, lartisit— lose Disisios 1. 5. . L.1. fl. IS S.C. (+3 1. coq..teuctias) 0 1..!. 0 1. 5. oas—7 a 10 Ito/hr 1° in z l ’ Ptu/hr if 25 z 10 ltu/br if o a 10 ’ ltu/hr Solid.. $a.I—.olid., Liquids Lopsar. to 4. tis oi3.r seppitet of IL I I C100. liic. °S..i-.uapos.i.s° pror. . . , — — Toot osit to 4.,s iot.t 12 Coos C.. L.i. 2 koovi; others poaui4 iy 75 a 10 ’ .ed 41 a l0 Siull 2O .0O ’ 1p 4 osit is covatrutlics Nta.d IV. ail l a— trial Weal.. I) Cs retal fabrica— ii.. .a.i il.cI.ts. lisa.) type packajs jncln.r . i.r ° 0 200 ppk f . Dvii is ds,slocsosl. £ileg.diy u.abi. for IV. C.. • lo t. 14 Coça1 Aa.ocLa .a . 1. 5. 3 11 a l0 Its/kr Sot tosry V.st. l.c. IS Dart Ola, .r. i.c. p. S. S 1 I is * IO Ito/hr 1 I O a IC6 . /I .r 2 a 7 i0 liaIhJ 1 I 370 tpd Pulp Miii Slack Liquor lvvtvsl bit it. Liqiwr Wee bluds . Cost$. Oily Wet:.r ia Droas logtsa.r. Cc a. Ir uctor. U S. • j .3. C — lisitipi. type. of oasis Ps.i a • laatail e cos— p1.1. IV. fariiilie. baud s IayurlSt.i 1lsr tich— s01 op 17 $cote$osicu Corp. Salt Path C 251* is Daa.iOp t II Icooo..Th.ra la.rp ly.t Corp. r:..d baarth. v/st .ra.4 sir IO 10 1• 2500 ppb Dab. Al.. baud. coliiiai w iclpa1 taci* .. lID os 11 osiK If lastcss Sp.tt . bat. Plaid l.rttk 3 p...tbly other. *00 pph 210 tpd ln . .ctictSa a t tc. vests. plea liquid IV. Ai•o AsasloptaS a rotary heartk d.sips ------- TAJLt (Continued) Abbr i tI.fl%n 11. — i.iqI.iJ Inl.ctiofl k.K. - Rot rv Kiln F U. — )i idl d P -d 1 1W. — Uiz. r4 ’u Wa -.t. p-h — onnd -. rrr honr t;’I — t... — gph — g.ii ifln ’. p -r l,u mi. - — Iix .J •arel. gpJ — t. ll..,nn p r day - I- P .r C .ay Typo lnnis.ratot. 1 , 1 It Unit. SOLd K. U.S. Unit’ Capaci t y *.tut- . of WeaL.. C ta 20 isorij. I.e. P. 1. 0 PIlot plant K. t..t b . e . 1n6 21 int.ch Ind.strLsl St.t. I.e. L.t. sod isitipi . Pasith 6L.I. A Ill. 50-500 d 1000 1500 ppd liq .i da ..1d. Al.. sips. ts T.ci .sra— LOTS 22 !ari.o. .i.t Cantrol Vroduct. bc. Pisad . .n.ppad bsartb U .k. 300-1000 ppb Usk. £1.. build. bela, far radioactive oasis . .od tar ±c1.psl .aatse 23 Isvirorwe.i iIs 1s Corp. L.S. 0 — Li y .i a solid. s .d t . Narb..tt,p Iarci’ .a. t.th— sology thab La vi aly us.. is L.ropo ..d isp.. 2-b P.11. , 0.. V.A. 6 1.1. U .k. — Isa 7.1. sod 3.5. soit. is op.r.tioa bet astor. of vest., is . .k. 2 D . Is .. 1.1. 0 — U.K .ps.tfie far salt— , a.t.atulni oX$1c1 q050I 5 wsst .P U.tqu. Iarap. t .cb..legy 26 lire Cm.bostiso Iagi.ser. I ..!. 3— 10 5 51 1 A) 1.10 Isa. U 1 si4a £11 soils . etso 11111. also . ia..i. Is.. lana- orators. 27 lose-I-slav 1 541.0 510, lot, Li. • ii . • — — Ca aay 1. sstlig so oral LI. i .cilLltss. C, s.y .1 5. fot Lu . ,. larasre. 2* 1. dustresis., Inc. P.R. 0 — UquIda ..d solid. Pisip. ..pks .lz. .usrgy sad pratt . .. ..t.ls racs,— £17. ktiwly s.rk.L1s . Vi lat.rosniosal In n Inarator.. 1... 1. 5. 3 +2 1. csoatroctIo.. 3-100 a 106 Its / k U Chlorts.tsd bydrocarAcu . 7.r . 33 Job. u .k Cn. The I..I. (pris.rtlp) O.idattv, or St.r,.d Air 73 (tIOS (since is.. 1001) S. 106 hit/hr A. . 1. 30—30 . 106 Its/hr *11 t pss liquid. 750 .S u.tts sold is last 3 yt.. i.ctuds heat recovery. I,cestIy , thi. I. 150. Also elf. fi liicbsrItoCS ------- TABU 5 (Continued) I- Abbr. .vtatiofl,. o..ed: I.. I. — Ltq . ld In o .t Ion i.E. — Eot. rv i :0 1.5. 1 4W. — IIjz.,rd n ,. Wn ..t p 4 . — .o 4 boor pd gph — a? Ion,. per ,our Pok. — — FI ,Id4z.J Br,.l V.14. — IIo. d He. rlh - ton. per day pd — al1ouo per Jay IMI in .r Coopsop Typo Inc iner ator i. .tot Sold iii U.S. tait’ C.p o r lty Nitut• of Vast.. ii busy Co.. Inc. Vised besrth ,.stsr.sd sir, for solid. and! or 1t nids 3 . cr—.atroctto. 1$,. lQ it ..Ihr 20 3s10 6 Pro/hr Waste oils, •oiv,nts, aqooana eel.. costs. orpunics, solids 32 lurgi Corp. (forsor— Fixed barth. IMItipi. S — — beatp.s and tantall. (tori— ly UP &wirot.cb) barth, P. C. • V.?. (3 ‘lz.d barth I lMlti—h.arth I I.E.) key) coopu.t . 33 IcCill, Inc. LI. 0 — — Pen qsotin 5 ......... anita for LV. sonic. 34 Vat-Pro Corporation Iyst. Div. I.E., L.I. 2 1. 5. I LI. 50 pIi/..och 170 , fl 35 Midland—lois Corp. lotary Il.arth Pyrolyanr I (2nd unit sam start-up) 3 ,oOO pph ‘$00 ppti 0t ssic solids, slvdps UI%tt tooted f or vi i en siud .s vith lurpa sotal cent i lt 36 Pars. Io.4 .r Vlzsd barth 3 630 i00O p0 Vok. I. .3.ativsly n . e is this b oa i .a.a 37 Mire £tii.r Inc. V.P. 0 -— — ..rkatin 3$ PiT Mso.f.ctonls Co. Plaid lisanth (starved air), 1.1. 7 VS 0 I I 23-1000 ppk Faint solvent. Comical •lnrvts. 3$ Peabody i.t.rnattnnal Corp. I..!. atolls or dual chasber 2 (possibly otb.rs) 00 r 106 Ito/kr d l s Ic’ Its/hr Oil . .d acid a1nd s., solvent.. paint., tar., .11., sic. L ies ..I. f tacisarstora. boner., d othor r.l.Lsd .qui t 40 P.ratorp, Inc. Oztdativ. tact., of P.C. cont.iord is open—end dr. 0 — U oids and solid. 0.. IV. facility a,sratln$ dl Plibrico Co. y . link, l ink, l i,k, Cuatos—an 5tnSSrSd sits; sot actively s.tk.tt. 42 Prsnco, Inc. L.l. 0.22 3—112 S i06 ito! hr Parted ------- TABLE 5 (Continued) 0 Abir ct ..t Ions 1.1 - — I.l .J Lion Kt. — R t,.r ii In F .K. — I ,hii, •.l iIe i H,U. — W.,-,i. p i - ;,ond p -r h. .r t ..i - t,,n. p r d. v gr’l. — g .ilI .o.,. .t .oor link. — onk uwn E.Ii. — lin. -.J H .rtI, - gaIIon p .i . v U uiLe sr Co. y t,p. lacin.rator Usi lt Sold in 0.1. U n it ° Capacity User, of Vostes Cscts — 43 Pyre Nag.stic. Corp. Pyrokysi. uetng lad.& .1cc heat Lug 0 Contruetisg a unbiis tact — unit. N.. co aay. 44 loekesli lnt.rnatiansl Usitso S. t lath 0 — — Aetie.iy .ark.ting; unkii.g uotsticna to .ac .rai units 45 Ihirco . Inc. I..!. • sod iafr.-lad bait—drive. cha er or dO ga.—ftr.d sft.rburn.r I I .f re—lad unit to c.n.tr titan 0 L 50 pph fl.ssoiic s1* d gs . let re ad pitot unit a,ail.kis for testing 44 Sunb. iquipse.t Corp. • Cantr. Di ,. Controii.d Air 2—.csg.. PU. 2 (poacibl other.) 200 6.00 pph 1oiida pl.atl. Not higl y i.tsrunt.& in vest.. LV. unrkat 47 lur—LI — Corp. L.I. 3 60. 200 and Oily vs.t.. 300 ph shale oil r.atduea I I Ti Sysc IC. I 4 I I-) a 10 Bin/br II 7 — I I ID I • r — * I P 21 U.k. Na. propt1 .t ry scr bsc di.i e ?ailor d C... tar. L.l. and P.3. 2 Ti. 0 LI 2 and U a 10 Ito/hr u .k. 73 a l0 t lt.Ihr. V. 1. unit is 4 ..ipi 50 Thu.sl Proc...... P.3. 0 — lee. SI Ths.M11. Inc. 3.1. 0 — — unit is c.s.trvcttos 32 Trot. Thsiuni Co. L.l. 54 5 o 130 e 10’ ito/hr ihlorie,t.d bydro— ALso .1g. t incinerator. carboo. . tarry cull b,t: . torn.ld.hyda . sir. 55 rofs, bc. $tar,.4 i. Oscillating. •.c. 0 —— 23 2 IO ItwIhr teat unit for tiqeida, . .1t4s tinter.. 34 The United .orp.ratios I..I. 3 1 0 10 * iOltu/hr 2 0 15 a iO 6 knIhr $ n i0* lie/hr. u..u unit sasliabis ------- 1 .) TABLE S (Co c1u4ed) lyp. I cin.rstor Sold U .tt° .1 lutit 1. U.S. C.p.ctty W ..tes S5 IJ.t. ltlrt..g So aat. UnoI Ninth t z IO 11./hr loinnots Un . . not n .h 1.11. nci*. Cn.ps y — ___________________________________________________________________________ 5 uLc Zr .. york ., 1. 5. 1 25 1$ $.Li . .,d i nl n S o. 57 Waunburn ..d Cr.n1 .r Sociprocatlul $r.t.; I Liquids .nd f s Co.. Tb.. Inc. cnmtro iiud ate Abbreslat ons used: Li. — Liquid lnj Lon L.K. — Rotury Kiln F.$. — Floidtze.i md 1. I. — Fined Hearth H.W. — Iiazard,,as i s’.te prh — r,unds per hour (pd — tons per day pd — gallons per day gph — gallons per hour link. — unknown ------- companies offering innovative incineration technology have not sold any units to date. Trane Thermal and John Zink have established strong market positions in liquid injection incinerators, accounting for sales of 59 percent of those units. C. E. Raymond has sold 38 percent of the rotary kilna in service. Sales of hearth incinerators are distri- buted evenly among the manufacturers. Four domestic manufacturers produce more than one type of incinerator. The total number of operational HW inciner. turs (342) from this survey agrees well with the 352 incinerators estimated to be operational based on contact with RCRA Part A permit applicants listed in the EPA Hazardous Waste Data Management System (HwD 1s). Reasons for the small discrepancy include: some of the units sold since 1969 may no longer be in use or may be used to burn non— hazardous wastes; and some manufacturers might not have enou 3 h information to know whether the customer’s wastes are hazardous. 2.3 Incini’rator Design Information Incinerator design information was obtained from interview: with fourteen incintrator manufacturers and sales literature provided by all 57 companies in order to survey general design practices. The interviews included six with rotary kiln tianu— facturers, one with a fluidized bed incinerator manufacturer, and five with liquid injection incinerator manufacturers. The sales 22 ------- literature obtained from hearth incinerator ‘nanufacturers offers considerably more design information than the literature of other manufacturers, primarily because hearth incinerators are generally sold as standard, preasseinbied units. The following design features of the four major types of incinerator are discussed in this chapter: • Combustion chamber design • Incinerator capacities • Energy recovery equipment • Air pollution control eq’;ipment Designs of European origin are not included in this discussion of the domestic market. In addition, much of the inforinatjoj was obtained from a limited number of manufacturers and may not be rEpresentati”e of all manufacturers, particularly because each manufacturer produces a unique design. 2.3.1 Combustion Chamber Characteristics The following combustion chamber characteristics distinguish the four ma ior types of incinerators. The combustion chamber of hearth incinerators are non—moving units built with a grate or hearth in the primary chamber upon which solid wastes arc burned. Liquid wastes may be injected in the prim. ry or secondary chamber. Rotary kiln incinerators consist of a rotating cylindrical kiln in which solid wastes are incinerated and a i afterburner to further oxidize the combustion gases. Liquid wastes rn y be incinerated in the kiln or the afterburner. Liquid injection incinerators are 23 ------- flOfltflOVing Units in which liquid wastes are h irned. There are no provision8 to burn solid waste or to remove ash from the con±istjon cnamber. Fluidjzed bed incinerators have a bed of sand suspended by air intro’-luced unier the bed, and a freeboard area above the bed in the combustion chamber. Liquid and shredded solid wastes are fed to the bed. The following combustion chamber features of the four major types of incinerators are described in this section: • Physical characteristicb • Refractory lining • Waste loading system • Ash handling system Combustion chamb ’rs of hearth incinerators may be either vertically or horizontally ori2nted ani cylindrical or rectangular in shape. Generally, the smaller units are vertical to occupy less space. Rectangular units often have primary and secondary chambers in the same steel shell divided by a refractory wall. Cylindrical unit often have separate primary and secondary combustion chamb rs, with i ha secondary unit installed or. top of the primary. Oil or gas burners area usually purchased by the manufacturers and installed in the secondary chambers. Burners may be inqtalled in the prinlar) chamber as an option. Hearth units equipped with a grate introduce combustion ai both above n 1 below the grate, termed overfire and underfire air, respective’ y, in order to promote combustion. Those 24 ------- unitc without grate t generally use a hydraulic ram to push the solid waste along the floor of the hearth in order to ensure complete burning. Refractories used in hearth ivcinerators are either castable or brick. Ci stable refractories are eaaier to install in small incin- erators than brick. Three to five icehes of low alumina refractory rated t 19000 to 2300°F ara generally installed in the primary combuotir, chamber, insulated by at least two inches of firebrick. Three to fiv. inches of ‘lumina refractory rated at 25000 to 3200°F backed by two to three inches of insulating refractory are usually installed in the secondary chamber. As many as six differ- ent types of refrsctories may be used for the construction of a hearth unit. The combustion chamber shells encasing the refract ’ry are either carbon steel or stainless 8teel, ranging from 12 gage to one quarter inch thickness. Combustion chamber heat release rates range from 15,000 Btu/hr—ft 3 to 25,000 Btu/hr—ft 3 . Waste loading systems to the hearth combustion chamber are usually hyd:aulic ram/hopper systems or cart dumping systems. It is generally not economical, to install loaders on incinerators zith capacities less than 200 pounds per hour (1.5 million Btu/hr). Typical , aste loading system capacities range from 400 to 2400 pounds. Ash removal systems usually employ a hydraulic ram or series of hydraulic rams to push the ash toward th ’ opposite end of the 25 ------- combustion chamber from the charging door. The ash is conveyed to or dumped direcLly into a quench tank filled with water. Ash removal systeml are economical to install on continuously cperating incinerators with capacities greater than 500 pounds per hour. Rotary kiln incinerators have at least two combustion chambers, the rotating or rocking kiln and an afterburner. Rotating kilus are horizontal and inclined slightly to facilitate ash and slag removal. The kilns rotate from one to seven revolutions per minute. Design heat release rates vary from 15,000 Btu/hr—ft 3 to 40,000 Etu/hr—ft 3 . Heat release rates increase s incinerator I capac tl.es increase and the lower value of 15,000 Btujhr—ft L.a for small kilns incinerating wastes with high water content, such as wet sludger. Length to diameter ratios typically range from one to riva. The outside diameters of rotary kilns are usually smaller than 15 feet, allowing them to be ahipped by rail or truck and effecti ely limiting the heat input to approximately 75 million Btu/hr. Fuel burners are located in the kilns opposite the charging location and at the entrance to the afterburner. Both castable and brick refr .ctories are used in ro ary kilns and afterburners. Castabie refractories are usually used in small rotary kilns rated less than 6 million Btu/hr. Several types of brick refractory are used in a rotary kiln. The majority of a kiln is lined with two to four inches of insulating firebrick covered by six to ten inches of low te’iperatu e, highly erosion resistant 26 ------- firebrick. Severe refractory damage often occurs at the lower & nd of the kiln because of ash and slag fal lin& into the ash pit and Secause of reflected heat from the afterburner. High temperature, highly erosion resistant firebrick is required for this applica- tion. Afterburnerr are most often lined with high temperature firebrick. Waste loading systems to rotary kilns are often the most complex of all hazardous waste incinerator types. Solid, liquid, and containerized wastes are often fed to a rotary kiln simul— taneou-. ly and liquid wastes may be injected to the afterburner. Sand or powerhouse ash may also be. fed to the kiln to form a slag which pr tects the refractory fru s abrasion as long as the slag remains moj ten. Containers as large as 55 gallon dr ims may be fed through loaders equipped with air locks and hydraulic drum dumpers. Other lo iding systems include hoppers, screw feeders, iydraulic rams, lances or pipes for int . oducieg sludges, and liquId injection nozzles and bur&iers. Some type of ash collection system is installed on rotary kilas necause they are designed to incinerate wastes with hi.gh jolids content. The ash systems include vet or dry bins, hoppers, and conveying systems. Liquid injection L cinerator8 are almo3t exclusively single chamber units that are either vertical or hori. ontal. Vertical units may be either upfired, so that the combustion gases exit at 27 ------- the top of thc combustion chamber, or downfired. Hany downfired units are equipped with a wet quench at the combustion chamber exit at the bottom of the unit, particularly for the incineration of wastes with high salt content. Typical heat release rates in the combustion chamhc of liquid injection incinerators are approx- imately 25,000 Btu/hr—1t 3 , and heat release rates a high as 1,000,000 tu/hr—ft 3 ma be achieved in the vicinity of the burners. Most liquid injection incinerator ma ufacturera also make burners. Fuel burners are usually maintained at low fire conditions iurin hazardous waste incineration in order to guarantee the presence of a flame. Lo . heating v iue wastes are often iv jected in the vicinity of .i burner and high heating value wastes are incin- erated through a burner. Length to diameter ratios . f liquid injection u .its are 2:1 to 3:1 and diameters are usually less than 12 feet. Castable and brick refractories are used in liquid injection units. No single type of refractory is preferred and the refractory material is often selected on the basis of waste characteristics. The rn nimum temperaturc. rating of the refractory is apprUx nate1y 2500°F. Waste loading and ash removal systems are not necessary on liquid injaction incinerators. Fluidized bed incinerators are vertical and bed diameters range Iron 9 to 25 feet in diameter. The fluidized material is usually sand and bed thickness’ s are 5 to 8 feet in the fluidized state. 28 ------- Licuid and pulverized solid wastes are fed into the bcd. Souie waste destructio a occurs in the bed and a flame is maintained in the freeboard area above the bed. Superficial gas velocities in the bed range from 2.5 to 8.0 feet per second, the lowar value is applicable ro wet wai tes when vol ti1izatjon of the water mujt occur in the bed. Fluidizing air is often preheated for improved thermal effi- ciency. ; lui ized beds are single chamber incinerators although they are ften equippea with ash drop chamLers or cyclones immed- iately after the comb’istion chamber which effectively increase hct zone residence time. Both brick and castable rcfrac ories are used in the combuston chamber. 2.32 Incinerator Capacities TypicaL incinerator design capacities and the ranges of capacities are preset’.tcd in Table 6. Incinerator capacities are expressad as thermal input. The hearing values of the incinerated wastes must be known to convert these values to mars input. For the purposes of this report, the incinerator manufacturing industry general estimates of 7000 Etu/Ib for solid wastes and 10,000 Btu/lb for liquid wastes are used. Hearth incinerators have the smallest capacity of the four rn jor types, rangng from 0.17 to 17.5 nv .llion Btu/hr, although rotary heartha can be constructed with capacities ranging from 25 to i?0 rnillion Btu/hr. Typical liquid injection and rotary kilns have approximately the same ranges of the ,nal capac- ities and, from the limited data available, fluidized beds have the 29 ------- TABLE 6 THERMAL CAPACITIES OF HAZARDOUS WASTE INC9 ERATOR TYPES AS REPORTED BY MANUFACTURERS Incinerator Type Range 1t1 Litu/hr Stati tic a1 Value Population Typical Val’ie lO 6 Btu/hr Uquid Injection 0.123 — 130 Median 50 8 Hearth 0.17 — 17.5 Average 48 4.9 Rutary fIn 1 — 150 Median 34 10.3 Fluidized Bed 8.5 — 67 Average 5 45.5 I . , , 0 ------- greatest average capacity. Although th largest incinerator listed in Table 6 has a capacity of 150 million Btu/hr, some m ’inufacturers have received requests to bid on facilities as large as 300 million Btu/hr. St ch large facilitie8 may have several primary combustion chambers ducted to a commun secondary chamber. 2.3.3. t.t,ergy Recovery Equipment installation of er er y recovery equipment on hazardous waste incinerators is governed primarily by economic considerations. About 90 percent of incinerator price quotations requested by prospective customers during the past si monthq specify energy recovery equipment. This is a significantly higher percentage than earlier quotations. Three factors that may preclude installation of energy recovery equipment are the economy of installations on small incinerators, the presence of corrosive flue gases, and presence of ‘sticky’ particulates in the flue gas. Sticky particu— lates occur when an incinerator is operated at temperatires higher than the ash fusion temperature. Generally, energy recovery on incinerators smaller than two to seven million Btu/nr may not be economical because of the relatively large capital cost of the equipment. Maintenance costs of equipment in highly corrosive atmospheres may be pr hibitiva. Energy is most conveniently recovered as steam, which has several industrial uses such as the generation of electricity, the driving cf process machinery, and heating If no energy consumer is 31 ------- in the vicinity of an incinerators installation of energy recovery equipment may not be economically feasible. Energy may also be recovered by transferring heat from the incinerator flue gas to incoming combustion air using a recuperator. Preheating combustion air imprves combustion cfficiencies and reduces auxiliary fuel co’zsumption, but is less efficient than energy recovery using a boiler. Most ir cinerator manufacturers purchase energy recovery equipment to their specifications rather than fabricate the equipment. Hazardous waste incinerators aie generally equipped with either firetube or watertube boilers. In f retube boilers, the flue gases flow through tubes and water out de the tubes is heated to produce steam. Hot flue gases flow around water—filled tubes in th water— tube toilers. For both types of boilers, flue gas temperatures of about 1800°F are maint.-iined at the boiler inlet to reduce high temperature corrosion and plugging problems. Flue ga es hotter than 1800°F are sometimes cooled by water or steam quenches, or air dilution. Ecit flue gas temperaturea are usually 500° to 550°F. Steam pressures from firetube boilers are generally less than 150 psi and steam pressures from watertube boilers are generally less than 2 0 psi. Energy recovery efficiencies of botn boiler types are ypical1y 60 to 80 percent of the heat content of flue gases. 32 ------- Firetube boi1. rs are gener i1ly installed on small incinerators and rarely exceed 15 million Btu/hr capacity bacause of design limitations. Most manufacturers will su iply watertube boilers of any capacity. One manufacturer specifies firetube boilers if any HC1 is present in the hot combustion gases. The least expensive boiler design uses non—finned tubes and soot blowers to remove ash build—up. Fins may be added to th. tubes in order to improve heat transfer if particu a:e concentrati,ns in the combustion gas are less than 3 grains/dscf and no soft ash is pe ent. Mechanical ash removal is a more afficient and expensive option than soot blowers. The production of steam at pressures greater than 250 psi requires specially fabricated boilers, which are more expensive than low pressure units. Another design feature is the installation of a radiation section prior to a tube heat exchanger for greater efficiency. Flue gas temperatures are reduced to 1000°F in the radiation section and the exit temperatures from the tubes are typically 4500 to 500°F. Pressure drops across energy recovery boilers are usually less than 4 inches . ater column (w. c. ). Several boiler modificatic ns may be made to combat the corrosive effects of hydrochloric acid in the flue gas. The flue gas may be kept above the d w point of hydrochloric acid, which is ebout 350°F, to reduce corrosion and below the temperature where high temperature corroiion starts, approximately 550 0 F. Th 33 ------- cooler end of the boiler may be epoxy coated or linE.d with high nickel alloys, such as Inconel and Hastelloy. Boiler tubes may be constructed of thicker metal in a corrosive atmosphere, for instance 10 gauge may be used instead of the usual 12 or 14 gauge. Another means of resi8ting corrosion L8 to clad the tubes with alloy sheathes. 2.3.4 Air Pollution Control Equipment Several factors affect the installation of air pollution control equipment on hazardous waste incinerators, including: • lederal, state, and local regulations regarding emissions • Properties of the waste being incinerated • Type of incinerator used • Cuntovner preference • Equipment cost Generidly, both gaseous and particulate emissions are controlled, although some hazardc.’is waste incinerators are not equipped with any air pollution control equipment. Air pollution control equipment is located downstream of any energy recovery equipment and can conaist of one or more of the following components: • Quench chamber • P rcicu1ate colle tic,n device — Venturi scrubber — Bagho’. se — Electrostatic precipitator — Cyclone — Ionizing et scrubber 34 ------- • Gas absorbing device — Packed tower scrubber — Plate or tray scrubber — Spray to 7er scrubber — Ionizing wet scrubber • Mist eliminator • Flue gas handling equipment Most haza . dous waste incinerator manufacturers buy air pollution control equipment from vendors rather than manufacture the equipment. Ihe purpose of a quench chamber is to cool the flue gas in order for downstream air pollution control equipment to operate more efficiently. Water is sprayed into the flue gas, cooling it to adiabatic saturation temperature. The quench chambers may be constructed as independent units or they may be integrated with venturi scrubbers or gas absorbers. At flue gas volumetric flow rateb ot le8s than 2 million scfh in corrosive atmospheres, quench chambera are usually constructed o Inconel or }Lastelloy. Stainless stoel is subject to corrosion by hydrochloric acid and generally is not used. At higher flow rates, the quench chambers are rubber— coated carbon steel shells up to 12 or 14 feet in diameter lined with refractory. Quench chamber construction is single wall at flue gas temperatures less than 2100°F and double wall at higher temperatures. Water flows between the double walls to cool the quench chanbe and cascades into the hot flue gaa zone. Particulate removal devices are installed downstream frow the quench chamber. The most common particulate removsl device used on 35 ------- hazardous waste incinerators is the variable throat v: ntur scrubber equipped w th a water spray, although s vera1. other deii’ es such as baghousea and electrostatic precipitators have been used. Typical particulate loadings of incinerator flue gases are 1 grain/dscf, although concentrations up to 6 grains,’ascf may be encounter& d, and 1;enerally 90 percent of the particles are less than 1 micron in diameter. Mechanical particulate removal devices., such as cyclones, are not efficient with such small particles and find limited application on hazardous waste incinerator:3. Venturi scrubbers are gen ‘rally construct ’d of Inconel 625, fiber reinforced plastic (FR.?), or Hastelloy C—276. The particulate removal efficiency of a venturi scrubber is a function of the pressure drop across the unit aiLd the particle size distribution. Typical operating pressure drop zonge frjcn 20 to 100 inches w.c. Several modifications of particulate cdlecti n devices have been developed to lower operating pressures. Ionizing chambars have been installed prior to a packed bed and these ioniz.ing wet acrubbers are being installed on s. ver ’ new in .inerdtor iacilitie8. Removal of gaseous pollutants is accomplished using gas—liquid contacting dev: .ce . such as packed towers, spray towers and flooded tray towers. Some particulate removal occurs in these devices, although tney are not designed for that function. Flue gases saturated with water at temperatures less than 190°F allow the use of FRP for construction. Mternatively, rubber or plastic lined 36 ------- steel may be used for cot jtruction, but the lining nurt be kt pt intact to prevent severe corrosion problems. The pH of the absorbing liquid is maintained at 6 to E by the a4dition o sodium hydroxide or lime to the recycle water. Several designs of water recycle systems exist and the primary purpose is to reduce the volume of wastewater that must be treated. Gas absorption i quipment typically operates at pressure drops less than 9 inches w.c. and hydrogen chloride concentrations in the flue gas can be reduced to 20 ppm. Mist eliminators for the separation of entrained water dr.plets from the flue gas exiting wet scrubbing equipment include cyclon.’s, baffled separators, wire mesh, atvl fiber bad separators. Cyclone and baffled separators are capable of separating particles with diameters of 10 to 50 microns at operating pressure drops less than 1 inch w.c. Fiber bed mist eliminators are efficient collectors for droplets less than 10 microns in diameter, although they are subject to plugging and operate at presrure drops as high as 15 inches w.c. Wire mesh inst eliminators typically operate at less than 4 inches w.c. Wire meen and baffled inertial devices are the most frequently used mist eliminators on hazardous waste incinerators. The flue gas handling system associated with the air pollution control system consists of the following components • Breeching, dampers, and ducts • Emergency and relief ducting 37 ------- • Air moving equipment (blt wers) • Stack High temperature duct8 and breeching are usually refractory lined. Ducts installed downstraam from a quench hamber and scrubbing system are usually acid resistant. High temperature ducting is required for any emergency venting, whether a relief stack with a damper or art emergency by—pass circumventing the air pollution control systeia is installed. Flue gas routing thcough the ducts is controlled by guillotine dampers or high temperature valves. Kilns and hearths may be equipped with a damper between the primary and secondary chambers, so that the secondary chamber may be isolated and used as a liquid ir.jection unit. Very few natural drafc hazardous waste incinerators have been (Onstructed recently and flue gases are usually exhausted through stacks using blowers. The two types of blowers used on hazardous waste incinerators are forced draft and induced draft blowers. Forced draft blowers feed combustion air at the front end of an incinerator and induced draft fans are installed at the back snd of an incinerator overcoming the resistance caused b drawing flue gases from combustion chambers, through energy recovery and air pollution control e..luipment, in order to move the fluc gases out the stack. Most incinerators employ induced draft blowers as the prime mover in order to maintain a slightly ne tive pressure in the combustion chambers. Smaller forced draft blowers are used to 38 ------- supply combustion air, Blowers are usually equipped with dauperr to adjust air flow rates and control furnace draft. Blower rotors are generally made of Has . elloy and the parts contacting the flue gas are made of corrosion resistant mat ’ rials, such as rubber coated steel, if the flue gac is acidic. Otherwise, carbon steel or fiberglass are the materials of construction. Blowers are often equipped with water sprays to reduce particulate buildup on the impellers. Incineratoi stacks are generally corrosion resistant, even on facilities equipped with air pollution control devices. Condensation can occur within stacks, particularly in cold climates, and conceatrate small quantities of acid present in a flue gss. Corrosion resistant coatings applied to carbon steel stacks include epoxy resins, fiber reinforced plastic, and rub5er. Alternatively, the entire stack may be constructed of fiber reinforced plastic. Stacks of tacinerators not using a flue gas quench or wet scrubbing 8ystem are generally refractory lined. Stack gas reheatera and plume eliminators, which are essentially fuel burners installed in the stack, reduce condensation and visible steam plumes leaving the stack. Silencers can be placed between the stack and blo ’er to reduce noise level. 2.4 Incinerator Operating Information Incinerator manufacturers design hazardous waste units to operate at specific conditions depending on the type of incinerator 39 ------- and the waste characteristics. The most important operating conditions are the combustion zone temperature) combustion as residence time at elevated temperature, and excess air usage. Typical operating conditions are summarized in Table 7. Hazardous waste incinerators may be designed to operate oucside the ranges of these typical values. These data were obtained from a relatively smaU aampling of incinerator manufacturers and may not be indi- cative of the entire industry. Incinerator manufacturers often determine operating conditiond from trial burns of a customer’s waste. 2.4.1 Combustion Zone Temperatures Liquid injection incinerators generally operate at higher combustion zcne temperatures tnan the other types of incinerators because of the low excess air requirements. Liquid wastes are relatively easy to atomize and do not require large amounts of combustion air to en ure complete oxidation of solid wastes. Hazardous wastes containing organically bound chlorine are generally incinerated at temperatures higher than 2200°F. Aqueous wastes containing salts are seldom incinerated at temperatures higher than l900 0 F in order to prevent refractory damaqe. Rotary kilns generally operate at lower combustion temperatures than liquid injection units and at approximately the same temperatures as hearth units. Wastes are volatilized in titc kiln, and some combustion does occur in the kiln. The general practice in 43 ------- TASLE 7 TYPICAL INCiNERATOR OPERATING CONDITIONS AS REPORTED BY MANUFACTURERS Combustion Gas Combustion Zone Residence Time Excess Air Incinerator Type Temperature (°F) (Secends) Stoichiometric Liquid Injection 1800 --30C0 0.3—2.0 120—250 Rotary Kiln 1200—230G 2 hr so1ids) 50—250 Afterburner 2000—2500 1.0—3.0 120—200 Hearth Primary Chamber 1200—1800 —— 30—200 Secondary Chamber 1400—2200 1.5—2.5 200— 1 :00 Fluidized Bed 1400 2000 1.0—5.0 100—150 41 ------- this country has been to operate the kiln temperatures 1.ow r than the slagging temp r cture of steel when incinerating wastes in steel drums. European unita are often operated above the steel slagging temperature and bevera 1 . rece .t kilos have .een designed by American manufacturers to operate above tha steel slagging temperature, (between 2400°F and 2800°F, depending on eutectic materials present in the waste). Afterburner temperatures are correspondingly higher for steel slagging unit8. Liquid and gaseous wa8tes are often incinerated in the afterburner to provide the necessary thermal input that might otherwise be ç .rovided by auxiliary fuel. Hearth and fluidized bed incinerators have not been designed to operate under steel slagging conditions. Combustion zone temper- atures are relatively ]ow because high excess air is used to ensure turbulence. Turbulen e is attai.ned in fluidized beds through contact between the waste aol the bed particles. The high tur- bulence -ermits oxidation at relatively Yaw con.bustion zone temperatures in fluidized beds. 2.4.2 Residence Time Residence time may be defined as tI:e time a paccel of combus- tion gas remains at the combustton zone temperature. kesidence times cannot be meos ired directly and are most often estimated from the combustion gas volume flow rate at combustion zone conditions and the combustion chamber volume. In fact, the design residence time is attained by adjusting the size of the secondary combustion 42 ------- chamber of kiins and hearths and the primary chamber of liquid in ection and fluidized bed units. Gas residence times in rotary kilos and the primary chamber of heartha are usually not included in residence time computation. Solids retention times in these cha’nbers are designed to obtai., suffiuient burnout of the ash. Incinerator manufacturers have used several methods to increase residence times and turbulence in the combustion chamber. The most common method is to induce cyclonic flow by the design and location of waste and fuel burners. Baffles and mixing chambers are also used to promote turbulence. The effectiveness of the various methods must be evaluaLed from performance tests of the entire incineration system. 2.4.3 Excess Air Usage Excess air usage varies widely among incinerator manufac- turers. The amount of excess air is usually micimized if energy recovory equipment is installed in order to ensure the maximum twperature difference between the heat exchanger inlet nd outlet and, therefore, the highest energy recovery efficiencies. Liqiid injection incinerators always operate with an excess of air, generally 20 to 60 percent in excess of stoichiometric air require- ments. The only exception is the ir.cineration of organic wastes containing nitrogen, when two chamber incinerators are used. The primaiy chamber is operated under starved air conditions (less than atoichionietric air) t. minimize the rormation of nitrogen cxides. 43 ------- Organics are oxidized in the presence of excess air in the secondary chamber. Liquid injection incinerators may operate under slightly positive pressure if a forced draft blower is used, or slightly negative combustion chamber pressures if an induced draft blower is used. In either case, pre3sure differe tial& in the combustion chamber are generally less than two inches water column from atmospheric pressure. The j rimary chamber of rotary kiln incinerators may be operated either in a starved air or excess air mode. Generally, analler rotary kilns (5 to 20 million Btu/hr) are operated in a starved air mode, and the larger units are always op rated using excess air. Beciuse rotary kilns incinerators are aiwdys equipped with an oxidizing secondary “.ombustion chamber, there is always overall excess air usage. Rotary kilns operate at. a slight vacuum (less than two inches water column) in the combustion chambers, maintained by an induced draft blower. As a result, air may enter through charging doors, seals, and ports as well as comnbustioti air forced draft blowers. Allowances for air entering through leaks are incorporated in kii.n designs. Similarly, hearth incinerators commonly operate under starved air conditions in the primary chamber and with excess air in the secondary chamber. Overall excess air usage ranges from 30 to 100 percent. Hearth incinerators require higher excess air usage than rotary kilna to ensure turbulence. The rotation of the kiln agitates the waste to improve turbulence. 44 ------- Methodr used to agitate colid wastes in hearths an promote turbulence include the use of reciprocating grates, rakes over the gratEs, and hydraulic rams to push the waste along the hearth. Combustion air may enter the incinerator both above and below the hearth and combustion chamber pressures are usually slightly negative. Fluidized bed incinerators are able to operate at very little excess air because of the excellent mixing of air and waste in the bed. The majnrity of the a .r entering the incinerator is used to fluidize the bed. Some sir is introduced in the headspace above the bed in order to ensure complete oxidation. Negative combustion chamber pressures are usually maintained at Less than one inch .ater colum.. 45 ------- 3.0 PROFILE OF EXISTING HAZARDOUS WASTE INCINE’ ATION FACILITIES This section contains a summary of the ‘umbers, types, and characteristics of hazardous waste incineration systems in use in the United Scatas based on information obtained from the owners and operators of incineration facilities. 3.1 Data Collection Effort Information about current hazardous waste incineration practices was obtained for two purposes, specifically: • Loading of the Hazardous Waste Control Technology Data Base (HWCTDB) • Development of a regulatory impact analysis (RIA) of the EPA hazardous waste incineration standards. The HWCTDB is an automated data management storage and retrieval system designed to store comprehensive design, operating, and performance data on facilities using thermal precesses to destroy hazardous wastes. Additional iriform tion on L he HWLTDB may be found in “Recommended Structure, Content, and Data Formata for a Hazardous Waste Control Technology Data Base,” (Holberger, 1981) and in the ‘IIWCTDB System Documentation,” (CSc Corporation, l9 2). The EPA Office of Solid Waste (0sw), charged with developing the RIA før th inc5neration standards, identified specific data requireoents for the development of an industry profile, on w) ich they were to base their RIA. The data needs identified by 0S 1 Consisted € a subs’ t of the data elements ccntained in the HWCTDB. 47 ------- Since the RIA needs were pressing, emphasis in t e data collection effort was on contacting all current hazardouo waste incineration facilities to obtain the basic dora needed or the RI , rathe than contacting a smaller number of facilities to obtain more comprehensive data for filling Out the data base. 3.1.1 Identification of Facilities Regulations promulgated under the Resource Conservatiou and Recovery Act (RC A) require all hazardous waste treatment, storage, or disposal facilities to apply fur a permit to co itinue operations. Part A of the ptrmit process consists of submission of EPA Form 3510—1, titled “Form 1, General Information” (80FR33555 and 33556, 19 May 1980) and EPA Form 3510—3, titled “Form 3, RCRA Hazardous Waste Permit Application” (80FR33584—33588, 19 May 1980). Information from these two forms has been compiled and stored in the automated Hazardous ‘ aste Data Management System (H DMS). A r3trieval of all facilities applying for an incineration permit formed the basic list of incineration facili’..ies for this study. A typical retrieval of Part A information for one of these fac 1ities ia shown in Figure 1. The basic list was augmented with the names of other fa ilities identified as potential sites of azerdous waste incineratorP based on published documentation, information in EPA and state regulatory agency files, and on the personal knowledge of MITRE staff member i. As of the 30 November 1981 cuteff date established by OSW/M.LTRE agreement, 566 facilities 48 ------- • 1 1 / 1 2 / I l 0030 PINT I (PLICINTS PrPORTING TNCTNrRATJn, 10 23 (ICY F at —ID F*C.si*NE c ot— S lay FAC—CITY PAC Z1P CONTACT N (_.flR H AtL. CTY NAIL—ZIP PHONE—NO NERITR TOOP—IND OMt. N,ME iatItu ( IV (N(*T(IDf UI3—0Tf C—PIOUS C.AMOUNT C—UNIT nt—coot sir—Doe. P10—TYPO P(RM.NIJN WAITE—tb oST—OSCU 0*SYE.AM PADO I3?6 100s OOPPES COMPANY IMC..OR IDCEVILIJ PLANT MILLER RUN RD BRIDGE VILLE 130*7 00TH RoOCOT MCI ADMIN I $ PD 000 2*0 *5017 1*2 1272000 0 * KOPPFRS COMPaNY INC 1021)3 , 05007300 ? 01Ot Ufl PLASTICS MATERIALS AND 0(STiS 2505 CICLIC CNUt’!$ AND INTESIqOIATE 0001 NON.LI$TIQ ISNITASLE wasTEs I,70l.0Zl0O $01 T0S K023 DII ? ENOI P000 PNTNALIC ANHYM 3*0.37000 301 502$ flIt P. P070 PIIONALIC ANHYDOID l,70 1.Ai000 301 P020 VANAOIUM PENYOZIDE OR MANADU 50.03200 301 U ll? MALEIC ANN!0000E 36,2*000 30* UlAS NAPIOTHILENE 72.31600 30* U lSO PHTNAI.IC A*(NYDN (D( 72.37603 50* 301 lI3.5eO O00O0 C TO) 200.00000 1 PAOfl3I2ISO3 LITTEIKINNY LINT DEPOT NUI !IPLE APPI., FRANKLIN ST EXTEND.Z0 CHNMNERS NU NG$ *720* ANGLE GA O! C I I I ENGI. 9 D SLE.$P( CHAM o o o sN(pRq N 1120* ?17261005) N N OCPAPTNEN? OF &0 Y 1000330 07730250 ‘301*3 N P L0030597 3 25302027 0002 IION.LI3 !!t, C 1300031V( w* TRE3 123.210.05100 30* S O a D I I NO6.LIITID 0€*CT? ’ NAITES ?.2$I 750$C Y06 007 CHROMIIJU 5.97 ,20 50* ‘00 1 SPENT HALO CIILAQIDES I SLUDGE 17.11 1 10 301 0002 HALO StILT AND SOLY NEC StILL $ 33,1*060 501 000 ) IION.HALOG(NRTED IDLY I StILT It 20.66360 301 PODS NOW. , .&LOCfI ITLD SOLv I StILT P( *0.21000 50* P007 SPENt OATH SOLU Po ELECTR ( IPLAT 122.11200 30* FOOl SLUDGES PH OOTTOM OF BATH FM C *2,70000 *0 ) POO l $PftdT STRIP I CLEAN PAIN 5flLlJ 261,002 10 “1 So, P0*7 PAINT RE3IDIJES CENEPATED ?R(I IN.!2960 *0* U0)4 CHI.0000N( 1.0 1 110 30* uObl DOT •04900 301 ij 13 1 H001tIPLUORIC ACID (C. ?) 0,01200 30* UllO I$0*Utv*. LLCO ( IL 1.0 1 1 10 30* utSi MERCuRY l0O .Sl200 oi FICUR’ I A DATA SET RETRIEVED FRON HWDMS FOR A TYPICAL MW INCINERATION FACILITY ------- were listed in HWDMS as hazardous waste incineration facilities. An additional 46 facilities were identified from other sources, yielding a list of 612 facilities potentially operating one or more hazardous waste incinerators. This list of facilities is given in Appendix B. 3.1.2 Data Collection Procedures Data collection for the HWCTDB was initially envisioned as a two—phase effort. The facilities were to be contacted by telephone to determine whether voluntary c000eracion with the project could be expected and if a site visit coild he arranged. Detailed information would be obtained during su h visitu. This procedure was modified shortly after implementation because of the urgency of the data needs for the RIA. All 612 facilities were contacted by telephone in order to verify the accuracy of the Part A permit application inforn.at..on and to c’ tain the additional limited amount of date necessary for the RIA. A sample of the telephone log sheet prepared to record each telephone conversation is reproduced in Appendix C. The telephoning chores were divided between MITRE and Acurex Corporation of Mountain View, California to expedite the task. MITRE contacted approximately 450 facilities in th eastern United States and Acurex contacted approximately 15(’ facilities i.% the west. The completed log sheets ware subr.dtted to EPA, OSW and the data obtained from the calls are Gttmmdri i’d in the following section. 50 ------- 3.2 Data Summary information obtai . ed from the owners and operators of hazardous vast facilities is summarized in the following 36 Tables. The tables are divided into five groups to simplify discussion of the data, specifically: • Existence and ge ieral characteristics of hazardous waste incinerators (Tables 8 through 14) o incinerator capacities and operating information (Tables 15 through 24) • Waste characteristics (Tables 25 through 35) • Installation of air pcllution control and energy recovery equipment (Tabi s 36 thro gh 40) • Thermal destruction of hazardous wastes in devices other than incinerators (Tables 4t through 43) A list of the u 2 incineration facilities is provided in Appendix B, with some of the data summarized i . first group of tables. The following discussion explains the derivation and signi ance of the data summaries. 3.2.1 General Facili L Characteristics Table 8 summarizes the status of facilities which were identified Sb potential Sites of hazardous waste incinerators. The table gives the count of facilities which verified having an operational incinerator and (siace several facilities o?eLated more than one unit) the total number of incineration systems. Uness otherwise stated in tais report, combination incinerators, such as a rotary kiln and liquid injection unit in series or feeding a commc r ’ 51 ------- TABLE 8 STATUS OF HAZARDOUS WASTE INCINERATOR FACILITIES IN EACH EPA REGION legion Operatjo 1 HW I Pacilitles Nua ’er of Incinerato:a Facilities Number of Facilitice with No with NW! Under Operational NW! Construction Status Unkuovn Ss.ple Size 1 10 12 34 3 1 48 II 22 28 46 4 1 73 III 23 30 .8 5 0 76 IV 46 59 52 6 ’ 0 102 V 29 31 44 3 0 16 VI 62 95 28 4 ( 0 93 VII 8 11 3 0 22 VIII 5 5 9 1 1 16 I X 14 16 14 0 31 I 0 0 0 0 0 0 Total 219 284 286 32(a) 3 537 (a) — I facilities have both an operational unit and a unit under construction; 2 i legion IV and 1 in Region VI. ------- afterburner are counted as one incineratlin system. Operatior.al HW incinerati rs are defir ed as those currently burning hazardous waste or which are “temporarily” shut down for maintenance or other causes. Standby units are classified as operational. The sample size of 537 facilities is lesb than the list of 612 facilities in Appendix B. The primary reason for the smaller simple size is that many facility representatives ,ou1d not divulge any information to a contractor without a letter from EPA and/or internal corporate approval. Because no data were obtained from these facilities, they are not represented in the data summaries. The “status unknown” column in Table 8 refers to facility spokesmen who acknowledged the presence of a hazardous waste incinerator at th facility, but would not provile any additional information. Approximately tea faciliti’ s couLd not be contacted. Of the 537 faci1itie providing information, P1 .9 repotted havi ig an operational hazardous waste incinerator, with an additional 32 incinerators under construction. Severa1. reasons exist for the poor correlation of the number of facilities reporting incinerators and the number who submitted Part A applications, including: • The facility may have some other type of thermal treatment system such as a fume oxidizer, boiler, trach incinerator, or process kiln that was erroneously reported as an incinerator oa the Part A • The facility may be planning to install a hazardous waste incinerator 53 ------- • The facility owner may have misinterpreted the app1 ication form and indicated the presence of an incinerator when the waste is actually shipped off—sit€. for incineration at another facility • Typographical and comp iter data entry errors. Both the numbers of facilities and inci. erators are significantly less than earlier eatmates of the 11W incinerator population uade by OSW. In early 1981, OSW made a random survey of 1200 of the approximately 14,000 Part A applications submitted. The survey indicated that 73 of the 1200 facilitie:. Leported 11W incinerators. Extrapolation of this response would indicate a total of 852 incineration facility permit applicants, with a range of 686 to 1065 faciH.ties at the 95 percent confidence level. Because of the difference of these incinerator estimates and incomplete data entry in the HWDMS as of Nc’veniher 1981, the d3ta base was revit wed at the c’rnclusion of this project i.n July 1982. Several incineration facilities had been deleted from the data base in accordance with the findings of this survey, but, more significantly, a large number of additional facilities had been added. These changes are detailed in Tables B—i and B—2 in Appendix B. Of the 608 facilities listed in the HWDME as of July 1982, 128 had not been contacted during this study. If the same percentage of thesa 126 facilities is assumed to have incinerators as found in this current survey (41 percent), an additional 52 facilities would have 68 incinerators. Therefore, based on the July 1982 data, it 54 ------- may be estimated that there wcre 352 operational hazardous waste incinerators at 271 facilities in th United States. This estimate agrees vt’rv well with the incinerator population of 342 derived from the incinerator manufacturers s. rvey. Table 9 J.resents a State and EPA Regional distribution of operational IIWI facilities. Although none of the data id this report was subjected to formal statistical treatment, inRpection of the geographical data in . his table shows an apparent correlation of the number of HWI facilities with Known chemical industry centers. Texas and Louisiana report 52 (18 percent of the incinerator facilities. Other industrialized states with a large number of facilities include New York (12), California (10) and North Carolina (10). Large areas of the west have few incinerators and EPA Region X has no 11W incineration facilities. Table 10 lists the number of facilities reporting 11W incinerators unde’ construction or in planning. Thirty—two facilities reported having an incit erator under construction or completed but not yet operational. Three of these facilities already have another NW incinerator in operation. Eleven facilities have an incinerator actively planned and thirteen have some type of remote plans to install an incinerator. This latter type of planning is usually very uncertain and subject to change depending on the e ouomic and regulatory climate locally and nationally. Nineteen facilities that reported NW incineration on their Part A said they 55 ------- TABLE 9 0 ’ NUHBER 01 OPERATIONAL WI FACILITIES IN EACH STATEAND EPA REGION R,gion/ Stats No. Region! State No. Region! State No. Raaion/ State No. Regioa/ tata No. I/ cT 5 Il/NJ 6 Ill/DR 2 Iv/AL 7 V/IL 9 } 1 NT 12 DC 0 FL 7 IN 5 M& 3 PR 4 M 4 CA 6 4I 2 N H 0 V I 0 PA 9 K Y 4 2 RI 1 VA 2 MS 1 OH 6 VT 0 WV 6 NC SC TN 10 4 7 WI 5 Total 10 22 23 46 29 ‘tI/U 6 VU/IA 3 VIII/a) 4 I l/AZ 1 I/AX 0 LA 21 KS 1 Kr 0 CA 10 II ) 0 N H 1 2 ND 0 111 2 OR 0 UK 3 NE 2 SD 0 NV 1 WA 0 TI 31 icr WY 1 0 Total ii i S •g 0 TOTALs 219 Facilities *Including Puerto Rico, Virgin Islands and Washington, D.C. ------- TABLE 10 NV21BZP OF 11W INCINERATORS UNDER CONSTRIJCTION OR PLANNED Any unit for which a construction contract has ben signed, which is under construct ion or which is completed but not yet oper tiou.al. In pre—conecructj pl nning stage. Decision to obtain incineratoi in the future is un er consideration. Nu ber Under Constr,ietjon 32 Number Actively P1i&nned . Numbe. Rs tsly Panned 13 (a) ief initions: Und,r Construction: Actively P1ann td: Ra tely Planned: 57 ------- were planning an incinerator but have changed plans, or they had an operational unit which has subsequently been shut down. In most cases, the decision to change plans was the result of many factors. Howev :, two of the companies specifically cited the RCRA regulations as influencing the corporate decibion. Table 11 shows the commercial status of 11W incineration facilities i.n each EPA region. A commercial facility is defined as any facility which engages in the business of F.4 incineration. A private facility is defined as any non—governmental, noi’ —coiwnercirl facility. The data shows that J75 of che 219 respondents (approximately 80%) are private operations. Of t other 44 facilities, 28 were comme -cial operations and 15 were government operations. One facility was private but accepted wastes from other generators. However, the spokesman for this facility was not certain how long this practice would continue since the economics and logistics of the operation were becoming unfavorable. Most of the government facilities are engaged in either ammunition produc- tion or obsolete ammunition disposal. Such incinerators are usually special purpose units designed or fabricated to contain the fotces released during the incineration of the material. There is no obvious distinctio— ‘etween the geographical distribution of the private versus commercial incinerators. Table 12 shows the number of research facilities (typically universities or chemical laboratories) in each EPA region wt ich 58 ------- ThILE U C *ff.RCLAL STA3t$ 07 Eli I C ATIO$ ?ACILI IIS IPA $ ;j ! ) Private (b) Cos cia.1 laciasratiaD vats 1iLt SC C ssrci.a1 I cin.ratiac ( ) Gov.r t I O t$ Mgio I $ 1 0 1 10 fl 20 2 0 0 22 I II 19 3 0 1 23 I v 32 9 1 4 46 V 24 4 0 1 29 VI 53. 6 0 3 62 VII 7 2. 0 0 S VIII 3 0 0 2 5 I X 9 2 0 3 14 I 0 0 0 0 0 Pa.poadsats P .r Cat.$ory 17$ 2$ 1 2.5 219 (a) Inglu4s, ivsr.ities. (b) AD7 facility v icb gage. in ha busineu of H’sI iucinsration. (c) Includ.. V.d.ral (ailitary and ncn- ilitsry), Stats and local govsr .ct faciliti.a. 59 ------- TABLE 12 NUMBER OF RESEARCH FACILITY.ES AND INCINERATION RESEARCH FACILITIES IN EACH EPA REGION Region Research Facilities(a) Incioeration Researr h(b) I 0 3. II 1 0 III 5 1 Iv 1 0 V 2 1 VI 5 1. VII 2 0 VIII 1 0 LX 2 0 X Total 0 19 0 4 (a) Any facility engaged in research and developlLtnt and typically generating email quantities of a wide variety of hazardous wastes. (b) Any facility engaS.d in research and deve1op nent of incinerators or incinerition techniques. Also ir.cludee vendor des onaeratjon units. 60 ------- reported operating a I inv inerator. The table also shows the nwnber of facilities that reported operating a 11W incinerator for incineration research purposes. M38t of the research facilities have small incinerators and burn a variety of laboratory wastes in snail quantities. The actual number of research facilities incinerating hazardous wastes may be much higher than shown because many such facilities may be exempted as small generators, and thus, were not required to submit permit applications. Many of these units operate on ar. intermittent schedule or only on an as needed basis. The four incineration research tacilities were all operated by incinctator manufacturers. One manufacturer reported six incineration units available for demop tration or test burning of Customer’s wastes. Table 13 shows the geographical distribution by EPA Region of the various types of HW incinerators. The types of i 1cinerators are defined as fo1lows Liquid injection — an incinerator that uses an atoxrization device or nozzle to feed only liquid wastes. Fume with Liquid Capability — an incinerator principally used for burning of vapors which has an atomization device or nozzle for burning of liquid waste. Hearth with Liquid Capa’ility — any fixed hearth or chamber designed for the introduction of bulk waste but equipped witn an atomization device or nozzle for burning cf liquid waste. Hearth (solids only) — any fixed h€arth or chamber dedicated for incineration of solids and not equipped for the injection of liquid waste. 61 ------- TAILE *3 TTP2 OP DICIJIUATI*3 IN UQI IPA UGION - — — _EPiIe f!n. — — I II UI I V V VI m v i i i ii i Totsi Uq .UI.J.eti.s 7 IS 12 23 14 57 2 — 4 136 RsuthvitbUqui Capabutty — 1 4 $ 4 *0 2 3 $ 33 swit U i4Cap .bLIity 2 10 — 4 1 5 24 tar flu. vIt LtjsSA C.p.bJ.1it 2 4 1 3 10 .I6atL.. Iy.t p. 1 — 2 2 S Nutsrpfl1a(5o11 .s.1;) — — — — — — — 0 ’ Issrt OoIId ..s1y) 1 3 S 124 I — I 22 iUo. o . lipio.ive. (Military) — — 1 2 4 — 2 2 11 1tta. 4 £qlc.lv. (M..- iUtary) — — 1 —- — — I —I — 411— — 7 Otb.t 42 I 211 1 1 13 Typs t$p ifi. 3 2 3 4 S I 2 20 Total — - - - S 0 3M (a) Include. int.rcoea.ct.d ulttpl. mite (..g. loj.ctlo. naft). burtb connected in onriec with liquid ------- Rotary Kiln with Liquid Capability — a rotating, cylindrical incinerator equipped wiLn an atomization device or nozzle for burning of liquid waste in the rotating chamber. Rotary Kiln — any rotary kiln dedicated to solid wastes nd not equipped for the injection of liquLd waste into the rotating chamber. Combination System — any combination of connected incinerator types intended to operate as a single system. Ammunition and Explosives — any incinerator primarily used for the destruction of almnunition, explocives or related wastes which are not otherwise classified as hazardous. Drum Burner — any incinerator specifically used for the reclamation r reconditioning of steel drums. Other — all 11W incinerator.; not included in any of the above categories. The 13 units identified were: fludized bed (4) , metal recovery (3), liquid flares (2), research prototypes (2), pyrolizer (1), and car bottoa annealing furnace (1). The liquid injection incinerator is the most prevalent type, accounting for 52 percent of he 264 incinerators identified by type. The sum of the four types of incinerators with liquid injection capability is 79 percent of the total. Table 14 shows the age distribution of the various types of 11W incinerators. The table shows that aPproximately 80 percent of all units are less than 0 years old and 50 ?ercent are 6 to 10 years old. 3.2.2 Incinerator Capacities and Operating Characteristics The capacities of liquid injection incinetators are indicated in Tables 15 and 1.6. Table 15 lists the incinerator population distribution as a function of capacity. Liquid waste capacity was 63 ------- TABLE 14 TYPES OF RW INCLNZIL&IORS v i A E OF INCINE3ATOR l u Range (Y .tra) Incinerator — Type 0—2 3—5 6—10 t0 r- k ovn local 1. Liquid Injection 13 11 36 14 62 136 2. Hearth with Liquid Capability 1 1 7 — 24 33 3. F . vith Liquid CapabilIty 3 1 2 17 4. Rotary Lila with Liquid Capability 2 — 1 — 7 10 5. Conbinat oo Syitiii ( ’ — 1 1 2 5 6. Rotary Kiln (Solids nly) 1 — — — 0 1 7. Laarth (Solids only) 4 2 7 — 10 23 8. A ltion and Ezplasiv.s (flili ary) — 1 — 3 7 11 9 • £ .nj j and Zzploaivsa (Non—Military) — — 1 0 1 10. Dr Buruar — — 4 2 1 7 ii. oti .r 3 — 2 2 6 13 12. Type Not Sp.cifi.d — — — — 20 20 Total 28 16 60 24 156 214 (a) Includes intareonnsct.d iltip1. unite (e.g., hearth connsct in ssr 4 .ss with liquid inj .ction unit). (b) Includas such it s ii fluidizd b.d thcioara ors. 64 ------- TABLE 15 CAPACITY OF RW LNCINERATORS BURNING LIQUID WASTES Capacity N ber of C%uiative (Gailona/Hour) Incinerators; Number 0—50 48 48 51—100 28 76 1.01 — 200 22 98 201 — 300 22 120 301 — 500 12 132 501. — 1000 23 155 1001 — 2000 17 172 2001 — 5000 4 176 5001. — 10,000 4 180 Unknown 28 208 65 ------- TAAL 16 C.. C’ CAPAf ITT CV M i INCINUMIWS IURJIINC LIqUID$ v i flIl 0? IgCHItIAfC typ. of IncInerator 0 50 C p .ctty (Callon. Per flour) 31— 1 0 101— 200 201— 300 301— 500 501— 1000 1001— 2000 2001— 5000 500 1— 10000 Iin nuwn t_ Liquid InJSCtioS * .b.v u.u1at1va ber - 37 37 13 50 — 13 65 16 51 9 90 20 110 6 116 2 118 4 122 l u 136 Isarthor I,Ilr qu sr 1ativs Mber 6 6 3 11 3 16 4 20 1 21 0 21 3 24 2 26 0 26 1 33 r./Liq .id Mimber a.i1.Uvs Mbsr 3 3 1) 13 1 14 2 16 1 11 1 18 2 20 0 20 0 20 4 24 )tar7 Liquid Mabar Q1.Uv. aL .r 1 1 0 0 1 2 0 0 1 3 1 4 3 • 0 0 0 0 1 10 CD.bin t 1 8YSt Maabsr ai1.ti,s 1 1 0 1 0 1 0 0 1 1 2 1 3 0 3 0 3 2 .3 Total Liquid • W abst i 1ativs Mb.r 45 48 25 76 22 98 22 120 12 132 23 155 17 172 4 176 4 180 2* 206 (a) Liquid capacity of Co.bin.tLon Syat..a. ------- specified for 180 of the 208 liquid waste incinerators. The median capacity is 150 gallons per hour; 27 percent of the liquid injection i.nciner ztors burn less than 50 gallons per hour; and 14 percent of the incinerators reported capacities greater than 1000 gallor.a per hour. The capacity distribution of the various types of liquid injection incinerators is presented in Table 16. Fume incinerators with liquid injection capabilities have the smallest median liquid waste capacity less than 100 gallnns per hour. The capacity distributioLi of olid waste incinerators is presented in Table 17 and daveluped as a function of inciner tor type in Table 18. If non—hazardous solid wastc is incinerated with hazardous solid waste, the total design capacity of the i’icinerator is reported. Solid waste capacities were reported tor 44 of the 61 solid waste incinerators. The median capacity of solid waste incinerators is approximately 650 pounds per hour, equi a1ent to approximacely 78 gallons per hou’ of aqueous wastes. The median capacity of hearth incinerators is generally less that of other units, at approximately 500 pounds per hour. Table 19 shows the utilization time for the 219 incinerators for which such data was reported. Only 71 incinerators (32 percent) reported continuous operation. Some units reported continuous operation. but on a seasonal or production dependent basis. These units are tabulated under the appropriate partial time category. 67 ------- TABLE 17 CAPACITY OF HW INCINERATORS BURNING SOLID WASTES Capacity Number of Cumulative (Pounds/flour) Incinerators Number 0—100 4 4 101—300 5 9 301—500 7 16 501 — 1000 • 12 28 1001 — 2000 6 34 2001 — 5000 7 41 5001 — 10,000 1 42 10,001 — 20,000 2 44 Unknown 1Y 61 6P ------- TAILE 18 wAc Im or v IISC1I flATOR3 .uisiiia actios . TYPE OF IIC InUToa lyp. of Capacity (Pound. Per flo ir ) .mcL n.ralor o-. 101— 301- sot- 1001— 2001— 5001— 10001— - 100 300 500 1000 2000 5000 IOOCO 20000 Uaknoun Ca.bin,ttos bmr 0 0 0 1 2 0 0 1 1 5y .t ..’&) u1ativS 0 0 0 1 2 3 3 4 3 tm y Kila, ab.r 1 0 0 0 0 0 0 0 0 6o11ds 1y cu*l.tir. 1 1 1 1 1 1 Isartkor 2 4 3 3 3 2 0 1 3 a i1ati,. 2 4 11 14 17 19 19 20 23 Solids ubtot.1 Nu .r 3 4 S S 3 3 0 3 3 O’ilatiys 3 1 12 17 20 23 23 26 8 Oth.rT,r.P *iimb.r 1 1 2 S 1 S 1 0 13 Oj l mttvs 1 2 4 12 13 15 19 j 32 Nu ber Tota lSo lid*aab.r 4 S 7 12 6 7 1 2 17 a1etlvs 4 9 16 25 34 41 42 44 61 (a) Solid, capacity of C.d.bin,tio . Systa... (b) Oth.r Typse include. such 1t sue ma mr initioa nd suploiiiv.a incinsrmt r., dru. barn.r., •n d fluZdis.d h.4 inctn.xmtora. ------- TABLE 19 UTILIZATION TI? FOR HW INCINERATORS Percencage of Time unit is Cperationai( -) wnber Reported Percent of Total Reported (2) 13 6 Intermittent( 3 ) 13 6 0—9 32 15 10—29 49 22 30—59 22 10 • 60—99 19 9 i ( ) 71 • 32 Tttal Reporting 219 100 (1) — Part .a1 operation generally implies some operation each week or month. However, some units reported extended periods of continuous operation followed by extended periods of shut down. (2) Unit is on standby or down for maintenance. (3) Intermittent refers to sporadic operation generally with low total usage. (4) — 24 hours per day, 7 days per week, except for maintenance. 70 ------- Incinerators connected to manufacturers process streams, especially fume/liquid incinerators, are more likely to be operated on a continuous basis. Table 20 shows the distribution of maximum combustion zone temperatures for 173 incinerators for which data was provided. Table 21 presents temperature data by type of incinerator. The median temperature rar ge for all incinerators is in the 1700—1800°F slightly- higher than that of all incineratDrs at approximalely 1800°F. Fifteen (65 percent) of the 23 units for which reported temperatures exceeded 2200°F were of the lI 9 uid injection type. Fume incinerators with liquid injection capability have the lowest median temperature (appreximately 1300°F and 14 of the 20 units were reported to operate at temperatures of 1600°F or less. These combustion zone temperatures reflect the amount of excess air intro- duced into the diffcrenttypes of incinerators. The liquid injection unit. usu 11y operate at lower excess air rates than fume or solid units. If thor factors are held constant, higher excess air usace produces a lower chamber temperature. other factors are held constant, higher excess air usage produces a lower combustion chamber temperature. Table 22 shows the distribution of gaseous residence times for 104 incin rators and Table 23 shows this data by type of inciner- ator. Residence time data were provided for only 37 percent of the 71 ------- TABLE 20 MA WM C4)! USTION ZONE TD PEBATCR.E OP EW INCI tRATORS Lsn e 0? Ner of Incineraturs < 6OO°P 36 16000 — 1900°T 64 19010 — 22000? ‘2200°? 23 S 1s Siz. 173 72 ------- T4BLE 21 HW INCINFRATOR TYPE vs MAXIMUM COMBUSTI( N ZONE TEMPERATURE Incinerator type T perature 2200 2101— 2200F 2002 — 2iOCiF 1901 — zooor 1801 — 1900’F 1701 — 1600F 1601 — 11001 1501 — 160u1 (1500*F Unkr.uvn Total 1. Liquid Injection 15 8 8 10 4 17 1 9 11 47 1 16 2. Nearth with Liquid Capability — — 3 3 4 6 2 4 11 33 3. 4. Fume with Liquid Capabi1i y Rotary Kiln with Liquid C pabilit 2 2 1 — 1 1 — — — — 1 1 1 — 5 2 9 — 4 4 24 10 5. Combination Sy 5 te (a) 1 — i i 1 — — — — I S 6. Rotary him (So’.ids only) — — 1 1 1. Uearth (Solids only) 2 2 2 4 — 1 2 — 4 6 23 8. A.unition and Eaplusives (Hilitary) — — — 3 — — — — — 8 11 9. Az upitivn ..nd Explosives (Nu —Ni1itary) — — — — — — 1 1 10. Drum 8urn. i — — — 1. — 1 — 1 2 2 7 11. oth r(b) 1 — 1 — — — — 1 3 7 13 12. Type Not Specified — — — — — — 20 20 Total 23 11 17 22 9 28 10 20 33 ii) 2Bhi Note: Tot the 284 incinerators fnr which data were 8athez ed, only 173 had combuatjon zone tenperatures ava11ab e. (a) Inclue. interconnected multiple unite (e.R., hearth connected in series with liquid injection unit). (b) Includsi such item S as (luidized bed incinerator .. -J ------- TABLE 22 ER OF RW tNCI Z .AIORZ WI STATED GAS RY.SIDE c2 TINZ R&sidencs Time (..conds) Number of Inci eratocs ‘1.0 14 1.0 — 1.49 20 1.5 — 1.99 20 p2.0 50 Sapl. Size 104 74 ------- TABLE 23 l INCINZRATOR TTP! vs GAS IZSIDENCE TIM! l cin.rator Type Gas &ssidence ri.. (in Seconds) ci..o l.01.49 1.5—1.99 2.0 Dn c Liquid lnj.ction 6 11 14 23 82 1.arth with Liquid Capability 1 4 5 4 19 Pu with Liquid C.psbility 5 2 — 4 12 Rotary iln with Liquid Capability — — — 4 6 Co .binatiou — 1 — ,. s Rotary iln (solids only) — — — 1 Rsarth (solids only) 1 1 1 8 12 znition and ( .i litary) — — — 3 S anition and !xplosiwss (non-tilitary) — — — 1 Dronlornsr — 1 — — 6 oth.r(b) — — — 3 10 Typ. lot Sp.ctf Led — — — — 20 Total 14 20 20 50 (a) In cludes intareo .et.d ltip1. units (e.g., hs&rtb counsetod in s.ri.a with liquid inj.ction emit). (b) Include, inch Lts as fluidiz.d—b .d incincrators. 75 ------- incinerators although temperature data were provided for 61 percent. This paucity of data was ptoiably caused by two factors: • The inability to directly measure residence time • Lack of cLear understanding of the definition of residence time This latter cajse was more evident among operators of small inciner— stars burning solids who misinterpreted residence time as the burnout time required to incinerate solids in the combustion chamber. The gaseous residence time is the time that a parcel of vapor moving through the system remains at the combustion temper- ature. Almost half of the respondents reported gaseous residence times equal to or grea r than two 8eCOflds. Incinerators burning solids have slightly greater residence times than those burning liquids but the data are too sparse to establish this correlation definitively. Table 24 shows the combined temperature and residence time data for the different types of incinerators. The bottom row of data shows the distribution of temperature and residence times for all types of incinerators. Incinerators with high c nbustion zone temperatures tend to have long gaseous residence times. Of the 54 incinerators operating at combustion temperatures over 1900°F, 3 (74 percent) also had residence times of two se. onris or more. In contrast, only 11 of 45 (24 percent) of he incinerators operating at combu,tion temperatures of 1900°f or below had residence times of two si’ci nds or more. 76 ------- TABLE 24 H It INCINEHATI* TYPE 95. TF .NPUATtI*EIIF.SID !NCE TINE Tr.peratu e l oo°p iooi°r—z oo v 1901 °7-2200°P 2200°F les l dence 3.0 1.0 3.0 1.0 11.. (Sec..) 1.0 —2.9 2.0 2.0 1.9 2.0 1.0 1.9 2.0 1.0 —3.9 2.0 tMknovn Totiul Incinerators 1 8 4 1 17 3 0 4 22 4 4 6 123 203 L ’!.!’1 U quid. COubi natton 0 0 0 0 0 0 0 I 0 0 0 1 3 5 ! .t...(•) In j ato 0 0 2 1 0 0 0 0 6 0 1 0 14 24 rn1ng Solids nItlon.nd 0 0 0 0 0 0 0 0 3 0 0 0 9 12 ! !p.! 2 eivc. Prtu . 0 0 0 0 0 0 0 1 0 0 5) 0 6 7 B ..n,r. otj . (’) 0 0 ‘ 0 0 0 0 0 1 0 0 0 30 13 T peHot 0 0 0 0 0 0 0 0 (I 0 0 0 20 20 Specified . Total 7 I S 2 17 3 0 6 32 4 5 7 105 284 IB,t.: For the 204 incln.rator. for which data wer, gathered. onI 9 reported both cn.hu.tlon gore te.perature and ga. residence t i.e. (a) Include. l.t,rconnectej nnltip le unit. (e.g.. hearth connected in acne, with liquid Injection unit). (b) Includes such Ste.. a. tluldlied Pied i,w ineralors. -J -.4 ------- 3.2.3 Waste Characteristics Tables 25 through 35 present data on he characteristics of wastes being incinerated. Table 25 shows the number of HW incinerators reporting specific hazardous wastes and the annual quantity of waste incinerated. Tables 26 through 33 report the same data as a function of incinerator type and capacity. In all of the tables, the wastes are identified using EPA ’s hazardous waste codes, as presented in the Federal Register (45FR331 19—33133, May l , 1980 and subsequent amendments). The description correspondiu to each code used in this report is giJen in Appendix D. Where possible, non—listed ignitable wastes (D00 1) were divided into foue categories based on the heat content and hazardous constituent cc 1 1cc-ntrati ri o.2 the waste stream. A high heat content (high Btu) waste is one greater than 6030 Btu per pound. A highly hazardous waste (hig t aw) is one with hazardous constituent concentrations grearer than 50 p rcent. The four categories used in the tables are: • high Btu, high MW (such as spent organic liquids) • low Btu, low MW (such as contaminated water) • high Btu , low 11W (such as trash, paper, rags, etc. contaminated with hazardous waste) • waste light oils (lubricating and cutting oils with a flash p&.nt of 140°F or less) No wsste streatus with low Btu and high MW were reported. 78 ------- TAALE 25 NUMBER OE NW INCIHEPATORS PIPORTINC SPECIFIC HAZARDOUS WkSTE AND QI:ANTII’I BURNED — (a) Number of Incinerators _ ntity Wuste Ccde Reporting Waste Reporting Qu . nt1ty Short Tons/jr DOOl (High ETU, High HW) t ’ 69 6fl 39,578 0001 (Low BTU, Low NW) 19 17 140,015 DOOl (High BTU, Low MW) 6 3 5,870 0001 (waste light oils) 3 2 1,610 0001 (Type unspecified) 7 5 21,390 D002 , D(.03 32 30 191,8 ,5 All other D wastes 5 4 8,090 POOl, F002 18 11 D,945 F033 22 18 233,120 P004 5 40 oos 24 21 18,253 P006 1 1 310 F0 17 4 3 40 Aunition & Related Waste 8 2 8 Trash combined with small 6 5 4,900 quantity of NW 1(011 3 3 120,000 1(016 1 1 4.400 1(018, 1(019, 1(020, K030 mixed 4 4 15,00C 1(019 4 4 16,165 1(020 1 1 2,600 1 (027 2 2 13,200 1(048 2 0 — — 1(049 1 1 5,000 1(051 1 1 500 1(070 1 1 58 1(083 5 5 3,113 P022 1 1 ‘.6 P063 6 5 135,325 P068 2 1 0.2 P080 1 0 —— P095 1 1 1,120 U003 2 2 2,905 U0 19 1 1 12 0023 1 1 go29 I .1. 1 0 L ’037 2 2 0.. 0045 1 1 0.2 0098 1 0 —— 0099 1 1 0.2 (a) See Appendix D for Descrj , t.ona of the waste strea ms .orreipondjng to each waste code. (b) High btu >6000 Btu per pour,1 High NW major portion of waste Is hazardous (e.g., organic liquids) Low MW • major portion of waste s non—hazardous (e.g., Contaminated water) 79 ------- TA3LE 25 (Concluded) Number of tncinerators Q ntity Wigt Code Reporttn Waste Reportin% Quantity Short Tons/Yr U122 1 1 85 U130 1 1 420 U133 1 0 13154 2 2 450 13159 1 1 10 U188 3 1 37 13220 3 3 10 ,801 13239 2 2 6 80 ------- TABLE 26 NUMBER OF LIQULD INJECT N INCINF ATORS WITH STATED CAPACITY AND RAZAP 3US WASTE Unknown DOOl (Hi n Btu, High NW) 0001 (Low Etu, Low MW) 1)001 (Nigh BLu, Low NW) 0001 (Waute tight ils) 0001 (Type unspecif jet) 0002, 1)003 All othet 1) waste FOOl, FOOl F004 F005 All other F waste Aa unjtjon & Related Waste Trash plus o e MW KOll K 0 16 K018, 1 (019. 1(020 . K030 aixed K0 19 K020 1(027 5 2 5 9 1 8 4 1 1 1 1 1 1 1 1 4 5 I 5 8 3 1 1 3 1 2 2 (a) Type of Wsst 0 — Capacity (Gallons per 31 — 101 — 201 — 301 Hour) — 501 — 1001 2001 50 100 200 300 500 1000 2000 — 5000 5001 - 10,000 Unknown 4 3 8 1 7 3 2 1 1 2 2 1. 2 1 7 8 3 4 1 1 4 1 3 3 1 1 4 1 1 1 1 (a) See AppendLz 1) for descriptions of the waste streem i c rreeponding to each waste code. ------- TA312 26 (Concluded) (a) Typ. of Wa ’te 0 — Capacity (C i11ane per 51 — 101 — O1 — 301 }4our) — 50 1 — 2001 — 2001 — 5001 — 50 100 200 300 500 000 2000 5000 3.0,000 Un1’no ..n k048 %049 051 07o 1 b083 2 P022 P063 2 3 PCS8 1 P060 P )95 U003 2 U019 U023 0029 0037 (1045 V098 0099 1 U 122 u:33 (1133 ( 1154 (11.59 1 0186 L 220 1 U 39 L o . s (unit on standby) 2 - - - __________________ ------- TABLE 27 NUMBER OF REARTUS OR CHAMBERS (LIQUID) W1T 1 STATED CAPACITY ?N ) HAZARDOUS WASTE Capacity (Gallons per Hour) (a) Type of Waste 0 — 51 — 101 — 201 — 301 — 501 — 0Ol — 2001 — 5001 — 50 100 200 0O 530 1000 2000 500’) 10.000 Unknown Unknown 2 1 1 2 1 1 3 DOOl (High Itu, High NW) 1 1 2 1 0001 (Low Btu. I.ov NW) 0001 (High Btu, L.w NW) 2 1)001 (Waste liHht oils) 0001 (Type unspecIfied) 1 1 0002, 0003 1 All other 0 waste FOOl, F002 1 1 P003 1 2 1 2 F004 1005 1 All other F waste 1 Aa au iition . Related Waste Trash plua ao e NW 1(011 1(016 1(018, 1(019, 1(020, 1(030 mixed 1(019 1(020 1(027 (a) See Appendix D for descriptions of th vest S s reans corre.pond1 to sach waste code. ------- TABLE 27 (Con 1uded) (a) Capacit) (Gallons per Hour) type cC Waste 0— 51 — 101 201 50 100 200 300 500 501 — 1OCO 1001 — 2000 2001 — 5000 5001 — 10,000 unknown 1(048 1 (049 1(051 1(070 1(083 P022 P063 P068 P080 P095 0003 0019 11023 11029 11037 11045 U098 0099 11122 11130 U1)3 11154 0159 11188 11220 0239 None (unit on standby) ------- TLRLE 28 NUMbER OF FUME/LIQ(JID INCINERATORS WITH STATED ‘ACITY A 1 D KA2AR1 VS WASTE Type of Waste 0 — Capacity (Ga11on pe Hour) 51 — 101 — 201 — 301 — 501 — 100 1 — 2001 — SOUl — 50 100 200 V U 500 1000 2000 5000 10,000 Unknown Unknown 1 2 .1 tHigh Btu, High KU) 8 1 DO(ia (Low Btu, Low HW) 2 2 1 2 0001 (High Btu, Low 11W) 0001 (Waste light oils) 0001 (Type unspecified) 1 0002, D003 1 All other 0 waste FOOl, E002 F003 F004 FOO . All other F waste As e nition 6 Related haste Trash plua sone KU Roll 11016 KOiR , K019, R020 11030 elxd KOl 9 11020 K027 1 (a) See Appendix D for descriptions of the waste strearia corresponding to each waste code. ------- TA8tE 28 (Co c1uded) (a) Type of %aete 0 — Capacity (Callcna per Ucur) 51 — 101 — 201 — 301 — 501 IOC 1 — 2DM — 5001 — 50 100 200 300 500 1000 2000 5000 10,000 Unknown 1 (048 1(049 1(051 K0’O KO 3 P022 P068 90 80 P095 U003 ($019 0023 0029 0017 U04 5 ($098 ($099 0130 0133 0154 U I 59 0188 0220 0239 Non. (wic on standby) ------- TABLE 29 -J NUMBER OF ROTARY KILNS (RZPORTINC LIQUIDS ONLY) WITH STATED LIQUID CAPACITY AND HAZARDOUS WASTE . type f Waste 0 — 50 Capacity 51 — 101 100 200 (Ca11 ns — 2C1 — 300 per hour) 301 500 501 — 1000 1001 — 2000 2001 — SOOCi 5’)Ol — 10,000 Unknown Unknown 1 1 2 1 0001 (High Etu, High NW) 3 0001 (Low Btu, Low 1 1W) 0001 (High BLu, I.ow 11W) DUO]. (Waste light cue) 0001 (Type unspecified) 0002, 0003 1 2 All other 0 waste FOOl, F002 F003 1 F004 FOOS 1 1 All other F waste A u ition & Related We.gtt, Trash plus some NW 1(0 1 1 1(016 1(018, 1(019, 1(020, 1(030 mixed 1(019 1(020 1(027 (a) See Appendix D for descrip ions of the vast. strean. corresponding to each waste code. ------- TABLE 29 (Concluded) (a) Type of Waste 0 — 5 ) Capacity (Gallons per 51 - 101 — 201 — 301 100 200 3 500 Hoer) — 501 — 0C0 1001 — 2000 2001 — 5000 5001 — 10 000 Ur.know K048 K049 1(051 1 (070 P022 P063 P068 P080 P095 1)003 1)019 1)023 1)0:9 1)037 1)045 1098 1)099 1)122 1)130 Ui 33 1)154 1)159 1)188 1)220 1)239 lona t n1 t on standby ) ------- TABLE 30 MUMBLE OF COMBINATION INCIKERATOBS WITH STATED LIQUID (.APACIT’i A 4D HAZAIWOUS WASTE Type of Waste 0 — 50 51 — 100 Capaci! 101 200 y (Gallons — 201 — 300 per Hour) 301 — 500 501 — 1000 1001 — 2000 2001 — 5000 SOC .1 — 10,000 Unknown Urknown 1 1 0001 (N igh Btu, HtgI’ ttW) 1 1 D001 (Lo w i ti , Low W.i) 0001 (H igh Btu, i ow MW) 0001 (W aste light oils) OOi (T ype unapecif ted) 0002, 0003 All oth er 0 waste FOOl, F002 F003 F004 F005 1 All othe r F waste A unit ion & Related Waste Trash p lul io t iGJ 1 ROll R0l K018, KO 19, K020, K030 sized iC019 . 1 (020 K027 — See Appendix 0 for description. 0 the waste streau I correspon4ing to each waste code. ------- TAELE 30 (ConcLuded) Capacity (Cal’ons pe Hour) Tyr e of Waste 0 - 51 — 101 — 201 — 301 SC! — 1001 — 200) — 5001 50 100 200 300 500 1000 2000 5000 10,000 Unkno .n K048 1 (049 K0’u 1 (083 P022 Pu63 P068 P080 P095 U003 U019 U023 U029 U037 U045 U098 Uu99 U122 Ui 3u b133 Ui 54 U’” U iSS 11220 11239 Nens ( unit on •tandby ) ------- TABLE 31 NL.IBER OF ROTAIc? KILNS PORTING SOLIIIS OWL ’ !) WITH STAT CAPACITY HAZARI)OUS WASTE (a) Type of Waste 0 — J0 101 300 Capacity — 301 — 500 (Pounds 501 — 10CC per Hour) 1001 — 2000 2001 — 5000 5001 — 10,001 — .0,000 20.000 Unknown Unknown 0001 (u:gh Bru, ii 0001 (Law Btu, Lo 0001 (HIgh fitu, L igh 11W) w 11W) ow fW) 0001 (Jaste light oils) DOOJ . (Type nspec1fied) 0002, D063 All other D wastes FOOl. F002 1 F003 F0l’ roos All other F Waite A uri’ ion Relaled Waste Trash plus ao e !f4 ico:) K”16 1(018, 1(019, K02&, 1(030 aixe.i 1(019 1(020 K027 (s) See Appendix D for de$Cripti ’%s of the Waste Streams corresponding o each war I a code. ------- ¶A31.E 31 (Concluded) Capacity (\ uds per Hour) type of Waste 0 — 101 — 301 501 — 1001 — 2001 — 5C01 — 10 ,001 — 1)0 300 500 1000 2000 5000 10,000 20,0 0 U ,tkuo S 1 (049 1 (051 1(070 1(083 “022 P063 £068 F080 PP 5 0 0003 0019 0023 11029 0037 0045 0098 11099 0122 0130 ‘1133 0154 0159 U IC8 11220 0239 Ncoe (unit on standby) ------- ‘ 0 NUMBER 01 HEARTh OR CHAMBER TABLE 32 1’CINERATORS (SOLIDS ONLY) WITH STATED CAPACITh AND HAZARDOUS WASTF (8) Type of Waste 0 — 100 Capacity (P unJs 101 — 3J1 — 501 300 500 lOGO per Hour) — 1001 — 2000 2001 — 5000 SOOl — 10,000 10,001 — 20,000 Unknown Unknown 1 3 1 DOOl (High Btu, High 11W) 1 1 2 1 0031 (low Btu, Low 11W) 0001 (High Etu. Low NW) 1 1 1 0001 (Waste 1ig it oil..) LaOOl (type unspecified) 1 0002, 0003 1 1 1 2 All other D wastes FOOl, F002 FOOl 1 P334 1 P005 1 All other F waste 1 1 A unition & Related Waste Trash plus snee MW 1 KrI I £016 £018, £019, £020, £030 aixed £010 j 1 )2O K027 (a See Appendix D for descriptions of the waste •tr aas cozresponditg to each waste code. ------- TABLE 32 (Cn c1u.ed) Capacity (Pounis per Hour) Type c i Waste 0 — 101 — 301 — 501 — 1001 — 2001 — 5001 — 10,001 — 100 300 500 1000 2000 5000 10,000 20,000 Unkr.own )(c14 04 KO 7 ) Z083 P022 P063 P068 P080 P09 S 11003 11019 11023 11029 11037 11045 110% U099 11122 11130 11133 U IY. 11159 11188 11220 11239 None (unit on standby) ------- TABLE 33 NU)tSER OF OTHER r(PES OF INC N RATORS WITH STATED C.?ACIrf A7.D HAZARDOUS biASTE Type of Waat._ 0— Capacity (Pounds 1 1 — 301 - 501 — per Hour) 1001 — 7001 — 5001 — 10,001 — 100 300 500 1000 2000 000 10,000 20.000 Upknown Unknown 1 2 1 10 0001 (High Etu, Hign libJ) 2 1 1 DOOl (Lois Btu, Low H14) DOOl (IUg’i Stu, Low Rb.) DOOl (Wast. light .i1s DOOl (Type ‘inspeciIieJ) 0002, D003 1 1 1 All other 0 wastes 2 r oi, P002 1 1 F003 1 F004 P005 1 All other F waste I A unition & Related Waste 1 1 6 trash plus n...ae HW 3 1 (011 01j r t :: . 1(019, 1(020, 1(030 mixed 1(019 1(020 1027 a) See Appendix D for descri,tions of t1 waste streams corresponding to each waste code. ------- TAbLE 3 (Concluded) Cap etty (Poundg p r Hour) Type oi Waste 0 — 100 101 — 301 — 501 — 300 500 1000 10 1 — 2000 20 ’s’ — 5000 5001 — 10,001 — 10,000 20,000 Unknown 1(048 1049 1 (051 1(070 1(033 P022 P063 £068 P080 P0 s ‘.O 0003 (1019 (1023 (1029 (1037 (1045 (1098 13099 (1122 (1130 1 )133 1)154 1)159 (1188 (1220 (1239 hone (unit on standby) ------- The most frequently reported waste was the non—listed ignitable waste with high Btu and high MW content. Of 284 incinerators) 69 (24 percent) were reported burning this waste. OLher commonly reported wastes were the corrosive (D002) and reactive (DOG3) wastes, by 11 p :cent oxf the incinerators, and two categories of spcnt non—halog€ntated solvents, F003 and F005, by 8 percent of the iiciaerators. Most facilities reported incineration of wastes with multiple w 3te codes. The largest annual quantity of waste reported is the F003 waste (spent non— ialogenatated solvents) with acetone and xylene being commonly reported as the principal constituents. Eighteen incinctators reported incinerating over 233,000 tons per year of this waste. Except for these F003 wastes, all wastes reported in large quantities (greater than 100,000 tons per year) are aqueous. Incineration of 192,000 tons of aqutous corro ve and reactive wastes was reported by thirty incirerators. Other large quantities of aqueous wastes are reported in the categories of DOOl, low Btu/lew MW ignitables; KOll, wastewater from acrylonitrile production; and, P063, hydrocyanic acid. Most of these aqueous wastes are not suited for recycle or recovery and it is usually not coat—effective to ship such large quantities of waste off—site for disposal. 97 ------- Table 34 shows the source of hazardol)s wastes burned in ea ..h EPA Region in terms of on—site or off—site generation of the waste. Of 177 respondents, 136 (77 percent) rcported that all waste vas generated on—site. Of the 32 facilities reportng incineretion of wastes gcoerated off—site, 28 (88 percent) are commercial incinera- tors. Table 35 shows the source of individual waste types in terms of on—site or off—site generation of the waste. There does not appear to be any obvious pattern to this data, except that large quantities of aqueous wastes are rarely trans .orted off—site for incineration. One large chemical marwfacturer wi : ’ - incinerators &t several locations throLghout the nation stated that all chlorinated waste were shipped to one incinerator facility for destruction. Only non—chlorinated wastes were incinerated on—site. 3.2.4 Air Pollution Control and }le t Recovery Datr Table 36 shows the number of in ir,erators which were reported to use air pollution control devices (APCDs). Of the 223 uni’s for which information was obta e1, lOL (45 -ercent) were reported to use one or more APCD. Respondents representing 100 of these 10]. units provided at least partial information about the typed of APC!) used. Most of the incineration systems (83 ur.its, 37 percent of those for which data was obtained) used some form of scrubber system, ofteu in ombinatiou with a quench, and/or other device. 98 ------- TABLE 34 SCURCE OF HAZAEY)OUS WASTE BELNG INCINERATED (BY FACILIrI) EPA Region On—Site . Off—Site —- 1 Mized Respond ts Per Reg± n - I 6 1 8 II 14 2 1 17 III 17 4 1 22 IV 24 9 4 37 ‘ 16 6 1 23 VI 40 7 0 47 V II 3 1 0 6 VIII 4 0 1. 5 I X 10 2 0 12 X 0 0 0 0 - 177 - Raspunden:s: Per Category - 136 32 - 9 (a) On—Site: AU waste being tuciner..ted is generated on the facility’s site. (b) 0ff—Site: A3.1 west, eeix jn’ jrerated is transported to the facility’- These f ci.lities are mostly coet, ja.j. fncineratoz,a. - (c) Mixed: A portion of the waste being incinerated La trinsported to he facility, In such cases, the sourc, of the aacs i.e almost always another facility of the same co mpany. 99 ------- TAZLE 35 TYPE OF RatZAP.DOUS WASTE vs SOURCE OF WASTE (By N nber of Facilities and Annual Quantity Burned) Waste Type Waste Sour e Categories On—Site Off—Site Mixed (h) (c) (High Btu, Etgh HW) 47(34,085) 5(3,115) 3 2,l68) DOOl (Low Etu, Low HW) 10(139,865) —— :( lso) 0001 (High Btu, Low 1 1W) 5(5,870) 0001 (Waste light oils) 1(1,600) 1(10) 0001 (Type unspecified) 3(21,190) — — 0002, D003 16(184,335) 2(203) 1U1) Other 0 3(8,090) —— — FOOl, F002 7(7,064) 3(145) 5(l0.7 3) F 003 16(230,121. ,) —— ‘(5 ,400) F004 2 4O) —— — F005 16(12,844) —— 1(5,400) Other F 3(350) 1(0.2) 1(j.1) A u ition & Re1 ’ted Waste 4(8) Trash with small amount of 11W 3(5,900) 1 (011 1( 2O,0O0) Other 11. 11(60,036) P06 3(135,325) Other P 5(1,136) 0220 2(1O,b 1) —— — Other U 13(3,956) ‘(13) 1(0.25) (s. See Appendix 0 for descriptions of the waste streams corresponding to each w*ece cods. (b) dig’ Zt ,: >6000 Btu per • ound. aigh MW: major portion of waste i. hazsrdoua (e.g. organic liquids). Low MW: major portion of Waite is non—hazardous (e.g. contam.nated water). (c) Number of facilities (eetiaatsd annual short tons). 100 ------- TANLE 36 NU t1ER OP W INCINERATORS ZN• EACU EPA REGION R O fl G All. POLLTrrZON CONTROL. DEVICES EPA Iagion Ray. APCD No APCD Unknowo Tot 1 P. R*g on I 2 8 2 12 II U 10 7 28 III 12 U. 7 30 Iv 15 26 .8 59 v 9 10 1 31 V I 42 43 10 95 VII 1 5 2 8 v i i i 3 2 0 5 6 7 3 1 x 0 0 0 0 Total 21)1 122 61 284 101 ------- Table 37 pre .ents data on the presence of APCD’s on inciner...tors operating at various combustion temperatures and residence tines. Ot those incinerators with APCD’B, 41 percent operate at Lt mpera ures over 2000°F and residence times of pore than two seconds. Only 13 percent of the incinerators witho,it APCDs oparated at such high temperaLux s and long çesidence times. Examination of the tab:e indicates that in’ inerators operating at high combuction zone temperatures are more likely to use APC s than those operatin at lower combustion zone temperatures: 78 percent of the incinerator operating above 2000°F used some form of APCD. Only 26 percent of the incinerators operating below 1800 0 F used an APCD. Tables 38, 39, and 40 present data on the use of heat recovery devices wi i 11W incine ators. Heat recovery was employed by 40 out of lid respondents (22 perce ’t). No geographical pattern was apparent in the use of heat recovery. Although not indicated by these tab1e , a major reason for not installing heet recovery equipment is that an intermittent operatin 0 schedule does not provide a continuous outpu of recovered energy. (Nearly 50 percent of the incinerators were reported Lo opeLate less than 30 percent of the time——Table 19). Tl e data in Tables 19 and 40 indicate that a relatively larger perce tt3ge of i.nctneratora burning liquids (26 percent) employ heat recovery than incineratots burnin& solids (10 percent). In 102 ------- FABLE 37 NUM3ER 0? HW INCINERATORS WITH STATED TLMPERATURE/RZSIDENCE TiME REPORTING AIR POLLUTION CONTROL DEVICES Nuzab.r of I rinerators ‘aperatuzs T s (seconds) v th APCD Without APCD Unknown 7 1 22O1 ’? 1.C—I..9 4 1 1.0 4 — 2101— 7 3 2200’? 1.0—1.9 — — 1.0 — — 2001— 2 5 5 2J00Y 1.0—1.S 1 (1.0 — — 1901— 2 5 5 2000’? 1.0—1.9 1 3 — ‘1.0 — — — 1801— — — 1900’? 1.0—1.9 2 3 1.0 — — 1701— 2 2 3. 1800’? 1.0-1.9 1 9 (1.0 — — 1601— 2 — — 1700’? 1.0—1.9 — 2 (1.0 1 — 1501— 2 — 3. 1600? 1.0 —1.9 3 2 ‘1.0 — — 1 6 — ‘500 1.0-1.9 1 1 1.0 1 6 — total 46 47 6 103 ------- TABLE 33 HAZARDOUS WASTE flJCINERAZION FACILITIES WITh HEAT RECOVERY EPA R3giot Facilities With Heat Recovery Facilities to Question Responding (Sample Size) I 2 7 II 3 17 UI 2 20 IV 7 33 V 3 21 VI 14 56 VII 3 7 VIII 0 5 IX 6 3.2 I 0 0 Total 40 178 104 ------- TA ELE 39 CAPACITY AND TYPE OF 1 1W IUCIHERATORS BURNING LIQUIDS * 1 W *EPO&TIHC HEAT RECOVFRT Yes 2 No 1 Wet E oi . 0 I 1 0 0 0 9 0 1 1 1 2 0 0 u 0 0 0 o o 2 7 o a 2 17 o u 0 C Yea 9 4 6 6 3 11 5 No 34 24 13 3 7 12 10 NotEaois 5 0 3 3 2 0 2 0 1 4 49 3 22 141 1 0 2 18 0 Lfl C.p Lty ( .11on . Pec Hour) IflCifltTstDt Type Ue t Recovery IMIt 0— 50 51— 103 101— 200 201— 300 301— 500 301— 1000 1001— 2000 2001— 5000 5001— 10000 IMkno Total Liquid IaJc.ctios Ta. Wo Not tno 28 4 3 H! 0 3 9 3 4 11 1 2 5 2 ii 9 0 3 2 1 0 1 1 1 3 0 1 11 2 33 89 14 Usartb or cb. b.r/ LLquid Yes No $otL ove 4 1 0 5 0 1 4. 0 1 1 2 1 0 0 0 0 3 0 3 0 U 2 0 0 0 0 1 6 0 S 25 3 Pu.eI Liquid Rota r y! Liquid Yes No Not jao 0 1 0 0 0 0 1 0 0 0 0 0 0 1 0 0 1 0 2 3 0 0 0 0 0 0 0 0 1 0 3 7 0 Co.binsttos Tea No 1 0 0 0 0 0 0 0 0 0 0 1 0 0 C ‘ 0 0 0 2 1 3 SysL.a Not mw * 0 0 3 0 0 0 1 0 0 0 1 Total ------- TABLE 40 CAPACITT AND TYPE 0 ? 1 1W IflCINER. T0RS HUENIIIG SOLIDS AND REPO&TUIC )ILtT RECOVE&T Cap cjty (rouMs Per Hour ) 301— 501— 1001— 2001— 5001— 10001 — 500 1000 2000 30th) 10f)OG 20000 0 0 0 0 0 0 o 0 0 0 0 0 o 0 0 0 0 0 0 1 1 1 0 0 5 2 2 1 0 1 0 0 0 0 0 0 o 1 0 0 0 0 2 7 0 3 1 0 0 0 1 0 0 (1 0 2 1 1 0 7 9 2 6 1 1 o o 1 0 0 Q Incinerator HeCQV.E7 Type Unit 0—100 Notary Zila, Yes 0 Solid. Only No I Not Enovo 0 Hearth or Yes 0 No 2 Solids Not knova 0 Otb.r Ye. 0 Type., No 0 Solids lot &no 1 Total 1.. 0 No. 3 lot Known 1 I- 0 0• ’ 101— 3 0) 0 0 0 1 3 0 0 1 A 1 4 0 Unknoi n Total 0 0 0 1 0 0 O 4 1 17 2 2 0 1 10 26 3 5 0 3 11 44 5 7 ------- addition, ldrger liquid injection unit8 ate more likely to have heat recovery than ma1ler un itS. This correlation nay exist t ecause smaller solids burning and liquid units enera!i .y do not pr.. duce a sufficiet ly uniform energy supply to w trrant heat recovery. However, the data are too sparse to confirm this correlation. 3.2.5 Hezardous Waste Des ructio in Other herinal lievices Tables 41, 42, tnd 43 present data on the number of facilities burning hazardous waste in boilers or process ki ns for energy recovery. Thirty—two facilities reported birning hnzarJ us waste ir boilers and five fLcilities reported burning hazardous waste in process kiln . It is not possible to make any valid estimate to the extent of this practice from these data, because facilities burning ItW in boilers and process kilns were not required to file P..rt A applications. The facilities listed in Table 41 had an erroneous indication of }1 incinerator in the HW MS. Table 42 shows the typ’s and quav tities of wastes reported to be burned in boilers for energy recovery. Of 32 facilities, 13 (41 percent) reported the burning of high Btu, high MW content ignitable waste (DOOl). Most of th other facilities reported buining various spent solvents. Toluene (U220) was specifically mentioned by representatives of two facilities. Table 43 shows the types a’ d quantities of wastes reported to be burned in process kilns for energy ceco ery. Most of the was ,.es burned are high Btu content 107 ------- TABLE 4 NUMBER OF FACtLITIES IN EACH EPA REGION EUBNING HAJ RDOUS WASTE IN 3OILERS OR. PROCESS KILNS Legion Ecilers Kilna L 7 0 I l 2 3 III 5 2 6 0 V 6 0 V I 2 0 VII 1 0 QIlI 1 0 2 0 1 0 0 To a1 32 5 108 ------- TABLE +2 I NUMBER OF P C7ZITIES REPORTING TYPE AND A1fltAi. QUANTITY OP NAZARDOUS W& TE BURZ ED IN BOIL 3$ . Uaete 0 ’ i portLng Nuabsr soL1erg ’ Waste R*p ttj4g Quantity Qua tity (Short to e/yesr) D001 (Nigh Btu, Nigh NW) 13 45446 DOOl ( v Bcu Lov NW) 1 0 — D002/003 1 0 OtherD 2 2 — 7001, P002 7002 2 4 . 2 3 80 1 )QJ4 4 4 2,306 U220 2 2 1,273 OtherU 3 2 . 51,261 Uuk ovn 0 365 (a) Total numbcr f boilers reporting ha ardo as waste burned — 32 (b) See Appendtv 0 for descriptions of the waste streams corrcs onding to cich waste code 1 J9 ------- TABLE 43 NVXBER 0? F ILITXES RZPORTING TTP AND ANNUAL QUANTITY OF I AZAkD0tJS WA.STt BURNEZ) IN PRC.(1SS KILNS Ntabsr ot (ilna (a) Quantity waste (b) sporting Waste Reporting Quantity (Short tons/year) 1001, ‘002 4 1 9,980 1003 1 1 4,990 1005 1 1 4,990 U 002 1 1 1,435 U139 1. 1 1.435 V220 1 1 1,600 - 239 1 1 320 (a) Total nuiber of boilers reporting haz.rd us waste burned — 32 (b) See Appendix D fo descriptions of the w 5ete •trea .orrespondin to each waste code 110 ------- haloge ated and non—halogen e spent solv. nts. .,ecific chemicals reported include acetone methyl ethyl ketot e , tolue. e, and xylene. Three other facilities reported burning hazardous wastes in devices which they or the EPA Regional Office consider n t to be incinerators. In one case, a chemical manufacturer burns waste in a thermal treatment unit of a process stream. A second compeny uses petroleun still bottoms as fuel in a spent petroleum catalyst roaster. The third facility thermally oxidizes hydrochlo’ ic acid and chloriflat d hydrccarbons for reuse. ill ------- APPENDIX A NANES, ADDRESSES, PHONE N1JM ERS ANt) CONTACTS F( IAZ DOUS WASTE INCI NERATOR VD’)R 113 ------- APPENDIX A Mr Resources 600 N. First Bank Dr. Palatine, IL ( 0067 (31Z) 359—7810 — Edward Dovd B.. bic Envirnnrnen al Engineering Inc. 21 W. 16]. iil1. Avenue Glen E]Jyn, IL 60137 (312) 469—5340 — Raymond Familiar a* co Inc. 2970 U.S. Steel Bldg. Pittsburg, PA 15219 (412) 2u].—3 55 — Mukash ?atal Bayco Industries of California 2108 Davis Street San Leandro, CA 94577 (415) 562—6700 — Kent Whe]. n Bigelow—Liptak Corp. 21201 Civic Center Drive Southfield, MI 48076 (313) 353—5400 — David McCc rmick Brule C.E.6E., Inc. 139. Southwestern Avent’e Blue Ii’land, IL 60406 (312) 3 8—7900 — Peter Sharpe Burn—Zol Corp. P.O. Box 109 Dover, NJ 07801 (201) 361—5900 — Steve Parker C&I1 Combustion 1985 W. Big Beaver Rd. Troy, 48064 (313) 649—i850 — Michael Gerlach 114 ------- APPENDIX A (Continued) C.E. Raymond Co. Bartlett Snow Division Combustion Engineering Inc. 200 W. Monroe St. Cbicago, XL 60606 (312) 236—4044 — William Rchn CEA Combustion Inc. 61 Taylor Reed Fl. Stamford, CT 06904 (203) 359—1320 — Millard E. Prowler CICO Inc. 1600 W. Haskell Appleton, WI 54911 (414) 734—9861 Coen Company Burlingame, CA (415) 697—0440 — Al Davis Commercial Fabrication & Machine Co., Inc. P.O. Box 472 Mount Airy, NC 27030 (919) 786—8374 — Roddy Street Copeland Associates, Inc. 125 Windsor Dr. Oak Brook, II. 60521 (312) 986—85 ..4 — Arthur Simmers Dorr Oliver, Inc. 77 Havemeyer Lane Stamford, CT 06904 (203) 358—3676 — Peter Angevine Dravo Engineers and Coi structors One Oliver Plaza Pittsburgh, PA 15222 (412) 566—3490 — Jean—luc Glorjeux 115 ------- APPENDIX A (Continued) Ecologenics Corp. P .O. Box 348 Red Lion, PA 17356 (717) 244— 549 — Jackie Staith Econo—The m Energy Systeais Corp. 11535 K—Tel Drive )linnetonlca , MN 55343 (612) 938—3100 — Bob Svtith Enercor. Syste ns, Inc. 16115 Purit s Avenue Cleveland, OH 1i4 135 (216) 267—( 555 — J ,hn S. Somodi Energy In:. P.O. Box 736 Ic aho Falls, tD 83401 (203) 5) 9-).00O — Robert R. Navell Entech Ind striaY.. Syster s, Inc. The Woodlands, TX 77380 (713) 353—231 # — Aziz Jamaludi in Envirotitnental Control Products, Inc. 1)100 Nations Ford Rd. P .O. 3ox l i753 Charlotte, N.C. 28210 (704) 588—1620 — Bud Strope EEwironmeutal Ele.aents Corp. (Sub. of toppers Co., Inc.) P.O. Box 131 Balt1 nore, )t ) 21203 (301) 796—7334 — W . C. teedy, Jr. Puller Cc .. Pethiehee, PA (ZiS) 264—6011 — R&chard Shafer RPD, Inc. 1717 N. Naper Blvd. Uaperville, it 60540 (312) 357—7330 — Ti Ritttf 116 ------- APPENDIX A (Continued) Hirt Cotnbustion Eigineers 931 South Maple Ave. Mcntebello, CA 90640 (213) 728—9164 — Jchn Hirt Howe-Baker Enginee s, nc. P.O. Box 95b Tyler, TX 75710 (214) 97—0311 — George Lomax Industronics, Inc. 489 SulLivan Ave. P.O. Drawer C. S. Winisor, CT 060?4 (203) 2.39—1588 — Allan B. Caffyn In .ernationa1 Incinerators, Inc. P.O. Box 19 Coluribus, GA 31902 (404) 327—5475 — John H. Rob rt3on Jchn Zink Co. 4401 S. Peoria Ave. Tu.sa, O K (918) 47—1371 — Duane Schaub (X454) Kelley Co., Inc. 6729 . T utonia Avenue Milwaukee, WI 532C ’ (414) 252—1000 — Ji Kidd Lu gi Corp. One Davis Drive Belm ’nt, CA 94002 (415) 592—40i50 — Terry Allan McGill, Inc. P.O. .3ox 9667 Tulsa, (Z 74107 (919) 445—2431 — Ron Be]]. 117 ------- APPENDIX A (Continued) Met—Pro Corp., Sys. Div. 160 Cassell Rd. P.O. Box 144 gar leysviUe, PA 19438 (21 ) 723—6751 — Car) Janson Midland—Ross Corp. 2275 Dorr Street Toledo, O} 43691 (419) 5s7 -6176 — Irwin Wifliama Morse Boulger, Inc. 53—09 97th P1. Corotvz, N? 11368 — Bob LaBua Niro Atomizer, Inc. 9165 Rums y Rd. Columbia, MD 21045 (301) 597—8700 — Pierre Eiederuiann P&T Manufacturing Co. P.O. Box 45! Tualatin, OR 97O 2 (503) 63t -9602 — Cray Thorn Peabody International Corp. 4 Landmark Sq. Stawford, CT 06901 (203) 348—0000 — Steve Korn Perstorp, Inc. 238 Nortotuck St. Florence, MA 01060 (413) 584—2472 — U1. Ljung Plibrico 1800 N. Kingsbury Ave. Chicago, IL 60614 (312) 549—7014 — 3.3. Cowrshon Prenco, Inc. 29800 Steph ’nson Rwy. Madison Heights, .L 4807 (313) 399—6262 — Lee McNevv 118 ------- APPENDIX A (Continued) Pyro Magnetics C .rp. 200 Essex Street. P.O. Box 288 Nitntan, MA o2: 82 (617) 447—0448 Dennis Dyer Rocl:well Interaitienal 8900 DeSoto Ave. CanoFa Park, CA 91304 (213) 341—1000 — Al. Stewart Shirco, Inc. 2451 Stezimons Hwy.. Dallas, TX 75207 (2i4) 630—7511 — Mike Hill. Sunbcam Equipment Corp. Comtro Division 80 Mercer Street Meadville, !A 16335 (814) 724—1456 — Edward Donley Su —Lite Corp. 8130 . tlport Ave. Santa Ye Springs, CA 90670 (213) 693—0796 — William Davis TR Systems Inc. 701 Jone Fitch Llvd. . Windsor, CT 06033 (203) 528—3728 — James Monroe Tailor & Co., Inc. P.O. Box 587 Davenport, IA 52805 (319) 355—?621 — John Tailor The mal Proc gses, Inc. 507 Willow Springs Road La Grange, X L 60525 (312) 747—6600 — John 1 .uhl 119 ------- APPENDIX A (Concluded) ThennAU, Inc. P.O. Box 1776 Peapack, NJ 07977 (201) 2 4—1776 — David F. Norris Trane Thermal Co. Brook Rd. Conshohocken, PA 19428 (215) 828—5400 (X45) — Robert Branch Trofe Inc. Pikc Road Mt. Laurel, NJ 08054 (609) 235—2036 — henry J. Stein United Corporation 1947 N. Topeka Blvd. Topeka, KS 56608 (913) 232—2349 — Kelly Pettit U.S. Smelting Furnace Co. C.E. Indus ri ..s Corp. P.(’. Box 446 Belleville, IL 62222 (618) 23.s—0129 — Torn Leveling ?ulcan Iron Works, Inc. United Pena Bank Bldg., Room 1050 Wilkes Bc rre, PA 18701 (717) 822—2161 — iaurice Shafer Washburn & Granger, Inc. 85 5th Avenue P.O. Box 304 Pattersoa, NJ 07524 (211) 278—1965 — Mr. Stelling I 2 ) ------- APPENDIX B LIST OF POSS.LBLE tiAZARDOUS WASTE INCINERATION FACILITIES able B—i presents the list of 612 facilities which were idt ntified as possible opPrators of one or more operational hazarduus waste incinerators. Of these, 566 were identified from }iWDMS as of 30 November 1981. The remaining 46 were identi ,rjed either from the literature or personal knowleIge of MITRE staff. This list does not and is not me L1 to indicate all possole MW incineratr r facili .ies in the U.S. Furthermore, inciu&j.on on the list does not necessarily mean the facility operates a MW incinerator. The contact Jtatus coluna indicates thos& facilities successfui]y contacted (indicated by X) dur:ng either the work prior to this ?roje t or the current effort. Thirteen contacts ier-e never completed du3 to n inability to reach a company spokesman (indicated by A). Contact was not attempted with 35 fecilities (indicated by a blank). Most of these were facilities for which Part A data were not vai1able ftom HWDMS. Thus there were no data to verify. The incinerator status column gives a capsule sumn. ry of whether or not the facility had an operational hazardous wast3 incinerator (indicated by Y or N). The c her codes indicate various .ther ituatio s existing at the facility. A c mp1ete explanation of the codes is given at the end of the tabie. The other information sources column indicates those sources (othei than teIep one contact) which produced data or information about he facility. An explanation of the source codes is given at tie end of the table. Table B—2 lists the name and locations of the 84’ facilities shown on the HW )MS retrieval for 12 July 1982 which did not appear on t’t HWD 4S re rieya 1 for 30 November 1981. The seven facilities whose names are preceded by an asterisk were listed in Table B—i as of 30 lloveinber as possible inciner&tors, but were nt lis ed in HWDMS at that ti,e. They have siace been listed in HWDMS. 121 ------- TABLE B—i CONTACT STATUS ND INCINERATOI STATUS OF FACILITIES IDEF(fIFIED AS P)SSIBLY HAVING A 1AZLRDOUS WASTE INCINERATOk REGION I Lncinerator Other Verification . Infortuacion state Company Location Contact Status Sourc’ s(1 ) CT American Cya imLd . Wa l ltngford X B CT Belding Chemical Industries Grosvenor X 7—1 .T Bic Pen CornoraYlon Milford x CT Bridgeport Harbor Station Bridgeport X B CT Combustion Engineering Windsor X Y—l CT Do;’ thet .icai Co.. (A11yn’ Pt.) Ledyard X C CT istg& -1 tekford Co. Simsbury x N CT Handy & ñ rman Falrfiel4 riant FaI.rfl.el.d X u CT Ho iier B’cns ?n Company Beacon Fulls A CT H. 3.iift and So: s Inc. Canton X F CT Marltn Flrearm Co. North Haven X N CT New Jiawn Harbor Station New Haven X B CT *Pftzer, Inc. Groton X U CT Fratt and Whitr.ey East Hartford X Y—1 CT Raybestos Manlmtten Co. Stratford X B CT Risdan Corp. Dartbuy A CT Rogers Corp—No ding Hat Div. Manchester X F CT Royal Pusiness Machines, Inc. West Hartford X F CT UNC Naval Pr’ducts Uncasvllle X CT Water Pollution Control Plant WesL Haven X Y—2 B CT Yankee Metal. Products Corp. :Iorwalk X N }4 * i e Oil Recycling Buckfield )C Hillington En erprIs s Llnc.olnville A ME Union Chemical Co., Inc. South Hope X Y—1 A,C ME d—USAF Loring APR L1.nestone X B MA Acushnet Conpany New dford X N HA American Optical Seuthbridge X N MA Auto Circuit Inc. Lowell x N actltty had not appeared in MWDUS as of the 30 November 1981 retrieval date. d—Facil ty delisted as hazardous waste incinerator as of 12 July 1982. See end of table for codes. 122 ------- REGION I (concluo’ d) Incinerator Other Verification Information state ocation Contact Status Sources(l ) MA Borden Chem{e l Co. Leominster X MA (‘dnnorts Engineering Corp. I r [ dgewater X C MA Comp graphtc Corp. North Reading A MA Conductorlab Inc. Groton X N Glines and Rhodes [ nc. / ttleboro Y N MA GTR Manufacturtlig Corp. Brockton X N MA XCI Americas Mghton y—l MA Millipore Corp. Bedford X B MA N. Axnerican Phillips Lighting Lynn X N * j r Solvents Rec. N. Mdover MA Polaroid Corp. Walthaic X Y—2 MA Recycling Industries, Inc. Braintree X N MA Spalding, Div. of Questor QLtcopPe X B MA Stackpole Fibers Co., Inc. Lowell X p MA Trombett3 Inc. Marlboro X Y—i. MA IJSM Machinery D1 ris.en Beverly X N NH chemical Consolidated Inc. Nasx ua X N NH Coating S ’stems, Inc. Nashi. a x N NH Merrimac Station — Pub. Svc. Bv’ X N fl Nashua Corp. t1errima k X N NH Newington St it1on Pub. Svc. Newington X N NH SchUler StatIon Portsmouth X N RI Amtrol Inc. West Warwiuk X y—l RI Ganuoii and Scott, Inc. Cranston X u RI d—Providence Metalizing Cc.. Pawtucket X U R I. RMI Ref ir ery Inc. Hapleville X N VT Resource C rnrer. & Rec. Bratt leboro 123 ------- REGION II Incinerator Other Vertficatton Informat to st t e Coupany LocatIon C rntact Status Sources(1) NJ */.11 County F.nv. Service G]enwood NJ American Cyanamid Co. Linden x c NJ *Appited Technology Tons River NJ ArsynCO Inc. Carlstadt X B NJ *Carter_Wall& e Cranberry X N NJ David Sarrtoff, RCA Corp. West Winthsor x NJ E.I. DuPont Deepwater x Y-4 NJ Engeihard Industries Div. Carteret x y— 1 NJ Engeihard Minerals & hemica1 East Newark X ‘ c—i NJ EsseX chem&cal Corp. Sayreville x NJ FMC Corp. P1.ainsboro X NJ Gateway Terminal Service Cat Jret x u NJ d—iIoffman—LaROC ae utley x N NJ Industrial Stlver Co. Old Bridge X N NJ Intl. Flavors & Fragrances Union Beach X L NJ MathesOn Div., Searie Mpdical East Rutherford X N NJ Merck & o. Rahway X N NJ Mccz iietaliurgic .l Corp. So. Plainfield X N NJ Mi.llmaster Chemical Co. Berkeley Heights X N HJ Modern Transportation Co. S. Kearny X N NJ Ortho DiagnoStiC Systems Raritan X N NJ Ortho Flurmaceutical Corp. Raritan X B NJ pantasOte Ir . Passaic X F NJ Penick Corp. Lyndhurst x F NJ Peni’k Corp. Newark X F NJ Pharmaceuticals Civ. Ciba—Geigy Summit X N NJ Rel-chhnld Chem c.als Carteret x c NJ Reichh 14 Chemicals Elizabeth x u NJ *RnlljnS Brl.dc;eport X NJ Rutgers University piscataway x N NJ d—Sandoz Hanover x N NJ *SCA Chemical Services Newark x u NJ d—Scherin —FiOug Union x N J d—Squibb Co. New Bruns iick X N NJ Union Carbide Corp. Keasbey X F NJ Union Carbide Corp. Ptscataway X Y—l NJ Vanguard Research Assoc. So. Plainfield X N ) J *Warner—Lambert Morris Plains X NY Active Steel Drum Inc. Long Island X NY Alpha Portland Cement C . enton X K NY knitec Image Corp. B in ,hamton X F 124 ------- REGION II (continued ) Incinerator ?ther Verification Infor*nation State Company Location Contact Status Sources(i ) NY Battery Dispusal Technology Clarence x y—i NY Bell Test Ceoter AF Plant Buffalo X Y—l NY Bendix Corp. S1di ey X y—l NY Brookhaven Nat. Lab Upton X N flf * 3ri&tol 1yers SyracL’ se X N NY Burroughs Corp. Rochester X F NY Case Hoyt Cerporatf on Rochester X NY Food & Drug e iearch Lobs. Waverly X Y—1 NY Frontenac Eflvironmental Svc. Niagara Falls X N NY .E. Insulating Materials Schenectady X F NY *General Eiectrtc Cu. Waterford NY Goodyear Tire & Rubber Niagara Falls X F NY *Haz_O_Waste Watnpsvflle NY Hooker Chemii als & Plastics N. Tonawanda X y—1 NY flooker Chemicals & Plastics iagara Falls X Y—1 NY Ingcr oll—Rand Co. Painteu Post X N NY IBM Corp. Endicott X F NY Kay—Frit s Inc. Stony Point X C NY Kodak Park Div., E stm ’i Kodak kochester X 1) j y *J .ederle Labs, American Cyananid Pearl River X N NY Nepera Chemical Co. HarrIman X Y—2 NY Norlite Corp. Cohoes X K NY Northeast Soitte Corp Mt. Marion X K NY Philips ECG Inc. (CTI Products) Seneca Falls X Y—l NY R 1cnho1d chemical Co. Niagara Falls X Y—l NY Residual Fuel Storage Tank Jameaville X N NY R,Dth Bros. Smelting Corp. B. SyraLuse X 7 y Specialty Metals Div/Crucible Syracuse X N NY Teehtronica So1ven1 Recovery Brooklyn X N N? Tn Cities 1 arrel Co. POA t Crane A NY University of Rochester Rochester X N NY *Jeut Central Er virnaenta1 Auburn PR Bristol Labs S Mayaguez X N PR Cyanamid Agiicultural Manati Pp. Eli Lilly and Co. Mayaguez Y—t pp. Merck Barceioneta X ‘Y—l pp. Pfizer Barc.eloneta X U pp. RIco chemical Cord. Guaysntlia pg Schering Corp. Manati X N PR Searle and Co. Caguas pp. Smith X1int Guayama X Y—3 125 ------- REGION II (con 1uded ) Inc i’ rator Other !er1ft atton Iniorniatton State Company Location Contact Status Sources(I ) PR Squibb H maCaO X Y—1 PR Syntex (F.P.) Inc. Humacao PR Winthrop Labs Barceloneta VI VI Water & Power Authority St. Thomas VI VI Water & Power Authority St. Croix 126 ------- REGION III Inciaerat r Other Verification Information State Company L cati.on Contact Status Sources(l ) D fl’ rcu1es Res. Centcr Wilmington X Y—l PB d-Diamord Shamrock Plastics Delaware C ty X N DE DuPont Exp. Station Wilmington x y—l DC PEPCO—Benning Road St. Washington X N DC PEPCO—Buzzard Paint St. Washington X N DC Solid Waste Reduction Center Wasflington X N MD *Aiilerican Recovery Co. Baltimore MD Andrews L B Camp Springs X N M l) Central Chemical. Corp. Elkton X Y—l M D Energy Optimization Inc. Balti:iiore X U MD FMC Ccnp., Ag. them. Group i alttmore X Y—2 ML GMC-GMAD Baltimore X N MD Litton Bionttics Rockvi.lle X MD Multichem Baltimore X ‘ —2 A MD PEPCO—Chalk Point St. Aquasco X MD PEPCO—Dicker&on St. Dlcker5on X N MD PEPCO—Norgantown St. Newburg X N MD Thioko]. Corp., Elkton ‘v. Elkton X C PA Arcs’ Ch znical Res. & Engr. Ctr. Newtown Square X N PA d—A’las Powder Co. Reynolds X PA Avtex Fibers Inc. Meadville X U PA. Babcock & Wilcox, Koppel Kopp l X N PA d—Beck Engraving Philadelphia X PA d—Bethlehe” Steel Williamaport X N PA d—Bowen—IlcLaughlin—York Co. York X N PA Delaware Container Co. Coatsvllle x PA Ecology Chemical & Refining Manor X N PA General Electric Erie x y—i PA mdi. Solvent.s & Cl emica1s York Haven X i—i PA Kn- ll International Inc. E. Greenville X y—l PA Yoppers Co., Inc. Bridgeville x y—i p/ Letterkenny , rmy Depot chambersburgh X —i. PA Merck & Company Riverside X PA Me ck Cc.npaay West Point X N PA Met—Pro Corp. Systems Div. llarleysville X N PA Metal Bank of America Phi ladelphth X N pA Natonal Rolling Mills Ma1 vern x N PA PPG Spri.ngdale X B PA d—Park Conta ner Enston PA d—PENELEC--Jlomer CitY Gen. Sta. Cenr r ‘wp. X N 127 ------- REGION III (concluded ) In ’tnerator Other Verification In ormatton State Company Location Contact Status Sources(l ) PA d—PENELEC—Keystune Gen. Sta. M’t Str(’ Np. X N PA d—PENELEC-Seward Gen. Sta. E. Wht atfteld X • N PA d—PENELEC—Warren Gen. Sta. ConewangO Np. X N PA d—ENFLEC—WtlltamSbUtg Gen. Sta. Woodbury Np. X N PA -t—PENELEC—Conemau h Gen. Sta. W. Wheat ield X N PA d—PENFLEC--Front Street Gen. Sta. Erie X N PA d—PENELEC—Shnwvtlle Gen. Sta. Bradford Np. X N PA Penn alt King of Prussia ‘ L PA Ph 1i s ECG, Inc.. Emporium X B PA Pittsburgh Pacific rocesstng Pittsburgh X Y—l PA d—Rohru a d hans Spring Hc use X N PA Smith Kline Chem—Riverside Conshohocken X U PA Superior Tube Co. Collegeville X B PA iTane Thermal Co. Conshohocken X Y—2 D,E PA U.S. Steel Corp. Chem. Div. Neville Is. X L PA University of Pittsburgh Pittsburgh X Y—l PA *Wyeth Labs Paoll. X U PA lapata Industries, Inc. Frackvtli X Y—l VA Allied Chemical Corp. lopewrll x E VA Atlantic. Wood Industries Inc. Portsmouth X B VA Freeman heni. Corp. Chatham X N VA Merck & Company X N VA Naval Weapols Station Yo town X L VA PEPCO—Potoinac Ri rer cta. Alexandria X N V Philip No ri N.fr. Center Richmond X N VA So11t Corp. Cas ade X K VA Solite Corp. Arvonta x K VA Thomasville Furniture Ini. Appomattox x y-1 VA Univ. of Virginia Q arlottesville X ‘(—1 WV American Cyanami.d Co. WiUo . IslaL d X y—2 WV Borg—Warner Chem—WeStufl P1. #1 Morganto x Y—2 WV Dupont E.I. deNeutours 1le x WV Dupont E.I. deNetnours ?arkersbur x y- .l WV FMC Corp. Spectalt) Chem. DIV. S. ChaL.leston x C WV Mobay Chem. Corp. New Martinsville X y—3 WV Monsanto Nitro X y—l WV Pantasote flt . Pt. Pleasant X WV Union Carbide Corp.—Tech. Ctt. S. thar1esto x WV UnIon Carbide Corp—Bulk Ter. S. Charleston x p WV Un 4 on Carbide Corp.—PTO Ter. Nitro X F WV Un.. .on Carbide—Plant: 314 S. CharI* ton x u 128 ------- REGiON IV Incineratnr Other Verification Ircormation State Compafly Locatton Contact Status Sources(l ) AL Alabama Wood Treating Mobile X N fl.. Anntston Army Depot Bynum X AL B .:h Alrcraft Seliw X N AL Birmingham News Birmingham X II AL d—Chem Haulers Wylam X N AL thenical Waste Management 1 i ll.e X Y4 AL Ciba—Geigy McIntosh X Y—l B AL K y—Frie Alabama Inc. Theodore X Y4 AL *M&M Chenical & Equip. Gasden X N AL 1onsanto Co. Mrntston X F AL Redstone Arsenil Redstone Arsenal A AL Shell Ch m Co.—Nobi].e Plant Axis X Y1 AL Southern P esearch Institute Birmingham X N AL Stauffer Bucks X Y—5 AL Uniroyal Opetka X B AL 3M )ecatur X FL Alpha Chemical Corp. Lakeland X Y ’4 FL Homestea i AFB Homestead AFB X Y—L FL Hone -well S’.. Petersburg X FL JFK Space Center JFK Space Center X Y4 B FL Olin Corp. St. Marks X Y4 FL d—Orlando Utility Ticusvtlle X N FL P.N. Craftsman Eaton Park X N FL South Dade Incinerator Miami X U B FL Treesw€ t Pro.lucts Ft. Fierce X N FL United Technologies w. Palm Beach X Y1 FL University of Florida Gainesville X N FL U.S. DOE—Pir.eJ.las P]aat Largo X Y—l FL d—U.3. Diversf.led Inc. A GA B&M Wood products Manor x N CA Dernat± Barrel Mableton x Y—1 A GA Cargill Fore Park x Y—l A GA Emory University Atlanta x N GA General Electric Co. Rome N GA oodyear R.ocklMct X N CA J&B Smith Co., Inc. Atlaita x GA Meredith, Willia a C. Co. East Point• X B GA Southeastern Waste Treatment balt ,n X Yl A GA Tri—S’ate Steel Drum Co. G:aysville GA Union Carbide—Ag prodcts Woodbine X CA University of Georgia Athena X N 129 ------- REGIJN IV (continued ) Incinerator Other Verification Informa tion State Company Location Contact Status Sources(l ) KY kEr Products Ca vert City X L KY B—T Energy Group Louisville X N KY Central Fill Inc. Louisville x N Y Didier Taylor Refr ictorte Corp. South Chore X N KY DuPoi t Lou i.sviil€ X y—j. Kf GAF Corp. Calvert City X N KY Heublein Inc. Paducah X y—l KY LG&S Disposal Co. Lo’iisvtile X u KY Lextngt.rn—D pot Activity 1.extngton X KY *Liquid Waste Disposal Calvert City X y-3 KY Olin Brandenburg x y—i KY Wiedemann (George) Brewing Co. Newport: x N MS Enterprise Rec very System Cayce X N MS First Chemical Pascagoula x MS d—Hiss. State Univ. landfill Starkville x N MS Reichhold Chemicals, Inc. Gulfport x NC AlIF Hatteras Yacht New 2ern X N NC AJ F 11atte ’as Yacht High Point X N NC Broyhill Furniture Lenoir X y l NC Burrcughs WeUcome Greenville x Y—l B NC Caidweil Systems Lenoir x A NC (arolin Power & Light Ncw hill X N NC Charlotte Steel Dru Charlott x NC *Chem. md. Inst. Toxicology R.T.P. X Y—l A NC Concnrd Rocky River Reg. WWTP Concord x N NC Diaa”nd Shamrock Corp. Castle Hayne N NC Duke Jniverstry Durham x N NC DuPont Phoenix x Y—2 NC CE Wilmington x N NC Lithium Corp. Bessemer City x y—2 NC Martin Marte ta Corp. Charlotte x N NC Mitchell Systems Spruce Pine X Y,U—l NC Proctor Chemical Salisbury x N NC SCA Ghem. Services Inc. Charlotte x u NC Singer Furniture Lenotr x y—i. NC Textron Inc. Iomelite Div. ( s onia X N NC Thomasvifle Furniture Lenoir X N NC Winston Container Co. Charlotte X N NC Zapata Industries, Inc. ‘itner x y—i. c 130 ------- REGION IV (concluded ) Inctterator Ot ier Verification Information State ompa Location Contact Status Sources(l) _ Sc C) Indust .1 es, Inc. Roebuck X Y—2 Sc American Enka Central X y—l SC Badtsc.he Corp. Anderson X N SC Baichem Corfl. Green Pond X B Sc DuPont Lugoff X y-l SC Ga. £ cific Furniture Sumter X SC Greenwood Mills Lii er Plant Orangeburg x B SC Hoechst Fiber Spartanburg X C SC Industrial Cnemical Rock Hill A SC Korn Industries Sumter X B SC MEPCO.’ Electra Columbia X N SC Owens Corning Aderso . y—i SC Quality Drum Rock Hilt A TN Alpha Resins Collierville x A TN DuPont Memphth X TN Eastman Kodlk lUngsport X y—3 TN Holsron Army Ammo Plant Kingsporr X N TN Huyck Formex Greenville X Y—1 TN *j4 jj Chem. Co. Mt. Pleasant A TN Mt. Pleasant Chemical lit. Ple zsant X L TN *011 Service Co. Columbia X N TN *ResOurct Recycling Tech. Mt. Pleasant X Y—l IN Rhone Poulenc Inc. Mt. Pleasant X C TN SC Chew. Services Inc. Memphis X U TN *Soltd & Liould Waste Disposal Dyersbu rg X V1 A,F TN Ttane Co., Inc. Clarkcville X N TN Un-or Carbide Columbia X Y—l TN Velsicol MemphIs X C TN Volunteer Army Ammo Plant Chatta’ ooga X N 131 ------- REGION V Incinerator Other Verification Informatju State Lo ation Contact Status Sources(J ) IL Abbott Laboratories N. chicago X N IL Armak Morris x y—]. IL Cargill Inc. Car1.ente syil1e X B IL *Frpd Ryko :ski & Sons S. Beloit IL F 1C Chemical Group Wyoming X N IL Gardrer Denver Co. Quincy X N IL Joliet Array Anmo Plant Joltet X L IL Koppers Company, Inc. Chicago x IL Ludlow Corp. Chicago X L IL Marathon—Robinson kefining Robinson x IL Meyer Steel Drum, Inc. chicago x IL Nons; nto Co., r imt.rich Plant Sauget X U IL Morton Chem, Rtngwuod X p IL Nati. Starch & Che, . Corp. Meredi sia x IL Nortl.ern Petzoch atcal Co. Morris x C 1L Pax on L ndi .ll Corp. chicago x N IL Pierce chem. o. Rockford X N IL Reilly Tar & (oem. Corp. Granite City x y —j. IL *SCA th . m1cal 3e:qtces Chicago x u IL Spaulding Fib r Co. Inc. Dcka lb x IL Texaco USA (Reflning) Lockport x IL *T de Waste Inc. Sauget x A IL Traveno]. Laboratories Inc. Morton Grove x L IL U.S. Army Savanna Army Depot Savanna x N IL 3M—Cord.)va Cordova x IN Colgate—Palmolive Co. Jeffersonv ’le X N IN *Enviro_them. Corp. Zionsville IN dGMC—D ico, Kokoino Plant 5 Kokoiuo x N IN GMC Allison Div. Pl rLt 3 Indianapolis X N IN G? C Allison Div. Plant 5 Indianapolis x IN d—Grtpco Fastener Montpelier X N IN *ILWD Indianapolis IN Lilly (E i) & Co. Labs Lafayette x y—2 IN Lilly (Eli) & Co., Clinton Labs Clinton x Y—l B IN Miles Laboratories Inc. Elkhart X B IN Owens—Corning FIberg1 iss Valparaiso x IN *Prenco — City of South Bend S. Bend x C IN *seymour Recycling Seymour IN Union Carbide East Chicago X NI A—l Disposal Corp. P lainweu. x Y—l A ftj *J Chemical Midland 132 ------- REGION V (continued ) Incinerator Other Verification Information State Company Location Contact Status Sources(1 ) jj *]) .ig & Laboratory Disposal. ?Latnwell X N MX *Egeler Industrial Waste Traverse City iI *Envtron .nta1 Waste Control Inkster MI Esse c Chex ical Hillsda e X N Mi FI C (he 1cal inc. Muskegon X U MI d—GMC—Cadi’ilac (Clark) Detroit X N M i CR I:inufacruring Grand Rapids X H M I *LiquId Disposal Utica MI Reichhold themicals Inc. Perndale X B MI Steelcase Inc. Gr. nd Rapids X B MI Upjohn Kalamazoo x A MN Gopher Smelting Eagan x N MN Mayo Foundation Rochester X y—l M Whittakcr C.rp. Minneapolis X c tiN 3M — Chemol ite Cottage Gi ove X •1—1 OH d-Basic Line. Bettsvi]le X N OH Battelle fennorial Inst. Columbtig X N OH Burton Ru ber Processing Inc. Burton X N 011 Case Western Reserve Univ. Cleveland X OH *Ciflciflflatj md. Waste Disp. Cincinaait X A,C,D OH Columbus Products Co. Columbus N OH Dart Industries Inc. Elyrta X Y—l OH d—D(amond Sh unrock Res. Cnrr. Concord Twp. N OH d—Ebco Manufacturing Co. columbus X N OH d—Formica Corp. Cincinnati X OH d—GE Go; pany Coshocton Plant Coshocton X N 01 ! General Tire and Rubber Co. Ashtabula X F OH GTE Pro Iucts Ccrp. Ottawa X y—1 OH Ktttinger Trucking & Supply I ron X N OH PPG Industries Dei.awate X C OH Pristine Inc. Read.’ng A OH Ravenna Army Ammo Plant Ravenna X N OH Robert Ross and Sons, Inc. Grafton K Y—l A OH SCM Corp. Hurun X y—l OH TRW, Inc. cleveland X N OH U.S. Industrial Chemicals Cincinnati X Y—l OH Technologies industries Liverpool on Whirlpool Corp. Marion X N 133 ------- REGION V (con 1uded) Incinerator Other Ve 1ft atjon Information State Con4pan Location Contact Status Sources(1 ) WI Badger Ar?y Ammo Plant Baraboo x N WI Brtg s & t ratton Corp. Menomonee Falls X B WI Curwcod Inc. New London X Y—i WI Freer.an Ch rnical Corp. aukvil1e X Y—2 WI 1ydr-Lte Chemi ai Co. Milv ’auk e X N WI Jchn on, SC & Son, Inc. Sturtevant: X Y—l WI Ralt ch 3ci ntific Services Madison x N WI Trane Co. — Main Couplex La Crosse X y—l WI U. of Wise., Arlington Farm Arlington x y—i WI UrLtversttv of Wisconsin Madison x N Wi Rese-irch & k elamatjon Eau Claire 1.34 ------- REGION Vt Incinerator Other Verification Information State Company Location Contact Status Sources(l ) AR Arkar.sas Eastmaa Co. Batesville Y AR Diamond Shamrock Van Bi ren X L p .R d—Daw Russe&lvifle X N AR *E ’ p Cl Dorado X Y—l C AR aybeliine N. Little Rock X Y—l AR Nati. Ctr—ToxicolOgiCal Res. •Jeff rson X AR U.S. F.lectrlc Notcrs Merut x N AR US. Pine Bluff Arsenal Piru Bluff X Y,u—3 AR Vought Chemical Corp. East Camden x N AR d-WW Technologists Eldora A AR Westtn house Electric Corp. Little Rock X y—i AR Whirlpool Fort Smith X N LA Air Products St. Gabriel X p LA American Cya’i mid Co. Westwego X y—2 LA BASF Gei3Inar X L LA Borden Chemical Geismar X y—i LA chevron Belle Chasse A y—3 LA Ciba—Geigy St. Gabriel X Y—l LA Copolymer Rubber & Chemical Baton Rouge x LA *Dow Plaquemine x LA Dresser P&H Eunice x y—i LA DuPont La Place x L LA Evans Cooperage Harvey x LA FMC—Mricultural them Opelousa: . x c LA Georgia—Pacific Plaquemtr e X LA d—Gould Shreveport X L IA Grant Chemtcal—Ferro Corp. Zachary x LA Gulf Refining-Grand Bay Venice X N LA Gulf Refining—West Bay Venice x N LA Gulf Refining—C8trir a Bc ras x N LA Hercules, Inc. Lake Charles X Y—l LA Hooker Chem. (formerly Firestone Plastics) ddia x u 3 A LA Army Ammunition Plant Shreveport X y—l LA McrtorL Chemical Weeks Island X Y—1 p LA Olin Lake Charles X Y—l LA PPG• Westlake X y—4 p LA Rollins Baton Rouge X LA Rubl.con Geismar x Y-1 B,F LA Shell Chemical worco X y—3 p LA Stauifer Chemical St. Gabriel Y—2 3.35 ------- REGION VI (continued ) Incinerator Other Verification Information State Compan 1 Location Contact Status Sources(l ) LA Union Carbide Taft x F LA Union Tank Car Co. Baton Rouge X N LA Vulcan Materials Co. Geismar X y—]. c NM d—Univ. of New Mexico Albuquerque X y—l OK Conoco Ponca City X F OK Eagle Pitcher/Boron Dept. Quapaw X OK John Zink Co. Tulsa X y-i A,E OK Phillips Research cent r Barflesville X U OK Zap tta Industries, Inc. Muskogee X y—i A,E TX Air Products La Porte TX Aztec/Purechem—Dart Pasadena x TX Badische Freeport X Y—l F TX Celanese chemical Co. La Porte X L TX Celanese Chemical Co. Corpus christi X L TX Cel.anese chemical Co. Pampa X L TX Celanese Chemical Co. Bibhop X L TX e1a1Le e he’nical Co. Pasadeqa X B TX Celanese Plastics Bishop X L TX d—Dia .iond Shamrock/Indeper.dence La Porte X Y•l C TX d—Dow chemical/Texas Div. Freeport X Y-l C TX Chem-tcal/Oysti r Creek D lv. Freeport- X Y—l C,F TX Dresser P&M Dallas x y—i TX DuPont La Porte X Y—4 F TX DuPont Beaumont x Y—3 TX DuPont Victoria x Y—3 TX Ethyl Corp. Pasad. E TX El Paso Products Odessa x y—i TX FMC Pa adena X y—l TX General Dynamics Fort Worth x N TX General Tire & Rubber Co. Odessa x y i TX Goodyea:. Tire & Rubber Beaumont x y—i TX Goodyear Tire & Rubber Houston x y—i TX Gulf Chen & 1et Div. Freeport E TX ( ulf Coast Waste Mgt. Houston X N TX IBM Austin X y—l TX Mobay Baytown X y—l TX Monsanto Texas c 1 X L TX Monsanto Alvin x L TX NASA, Johnson Space C. nt’r Houston x y- i 136 ------- REGION VI (concluded ) Incinerator Other Verification Information state Company Location Contact Status Sources(l ) TX d—Ortho DIagnos tcs Arlington X C TX Beaumont X y—l TX Pennwalt j 1 OUStUfl X L TX Pennwalt Beaumont- X L TX Peterbilt Motnrs Co. Denton X ii TX Petro-Tex Houston X TX Phillips Pas . iena x y—i TX Retchhold Houston X L TX Rolim & Haab Deer Park TX Rollins Deer Park x Y—2 Cj TX Shell Deer Park x y—3 p TX Shertd n Disposal Se’:vice, Inc. }Iempstead x TX Shi tech Freeport X F x SaL iI r Houston X N TX Stauffer Baytown X y—J. TX Strawri ExpJ.o ives Bridgeport x N TX Strawn Expl tves New Braunfels X N TX Strawn Explosives Strawn X N TX Strawn E losives Ft. Stockton X N TX Texaco emical Co. Conroe X y—l TX Texaco chenical Co. Port Neches X y-1 TX Texas A&F1 College Stati a X Y—l TX Texas Electric Fwt Worth X N TX Texas Tech jJniverstty Lubbock x N TX Union Carbide Brownsville X B,C TX U.S. Industrial chemicals l i z Porte x y.-i TX U.S. A .i iy Longhorn Karmack X N TX Univ. of Texas Galveston X y—l TX Upjohn Polymer La Porte x y—j. F TX Vistron Greea Lake X Y—l TX Vought Dallas X Y—1 137 ------- REGiON VII Incinerator Othf?r V rific tton Information state Loeatton Cont%ct status Sources(l ) LA theoplex Clinton x C LA Firestone Tire es Moir s X B LA FMC Corp. A rtcultural them. Sergeant Bluff LA Iowa Army Ammunition Plant Middle town X U LA John Deere Waterloo x y—1 LA Miytag Newton X Y—l LA Monsanto Mu5catine LA Univ. of Iowa Okd le X KS 1 i bbott WiJ ita X U KS Pester El Dorado X F KS Pyroc1 x Production Plane. HerLngton X N KS Sunfio er Army Ammo Plant DeSoto X U KS Univ. of Kansas Kansas Ctty X N KS Vulcan Wichita X Y1 MO Alcolac Inc. Sedalla X C MO Ar eriean Cya amtd Palmyra x MO Farmland Industries St. Joseph X N MO Loxereen Ilayti X N MO d—Mailinck’odt St. Louts x N MO Mobay Kansas city MO rloruianto St. Louis MO Resource Recovery Ctr (U. of Mo. Coiwabia x MO Schuylktll Metals Corp. Forest city x N Nev4da X L NE Cominco B atrtce x N N Goodyear Lir.coln x y—j. NE Willis Pyroll2er Wtllts x y—i 138 ------- REGION VIII Incinerator Other Verification information state _______ l ocation Coi èt Status Sources(l ) CO Arapahoc hemicals Boulder X CO BouIc er Scientific Co. Mead X N CO Colorado State 13.—Coil. Ave. t. Collins X N co Colorado State .—Overland Ft. Collins X CO Martin Marietta WatertOn X B CO Pueblo Depot Ac :ivitY Pueblo x N CO Rio Blanco Oil Shale Rifle X F CO Rocky Mountain Arsenal Conunerce City X CO Shell (PJIA) Coumerce City x CO * • • DOE Rocky Flats Coldeii MT Montana Power—ColStTiP Coistrip X N MT !ontana Power—Frank Bird Billin X N MT Montana Power—Cc ret C Billings X N MT Union Tank Car Co. Laurel X c ND Amoco Oil Mandan X L ND Great Plains Gasification Beulah X u UT *Tooele Army Depot Tooele X Y—l WY FMC Corp. PhosphoroUs Chem. Kemmerer x l 9 ------- REGICN IX Itctnerator Other Verification Information State company Locatt n Contact Status Sources(l) AZ Navajo Depot Actt”ity Flagstaff x N AZ Rogers Chandler X F AZ Unldynamics/Phoenix Inc. White Tanks X L Mountain Area AZ Uni’ ersity of Artzcaa Tucson x y—i CA Acrian Cupertino X N CA Aerojet eneral—Sacra.mento kancilo Cordova x y—i CA Alpha Resins Perris X Y—i CA Ashland Los Angeles X y—i CA Cargill Lynwood x y— l CA Chevron chemical Co. Richuond x CA Cook Paint & Va’ n sh MUpttc X L CA Defense Depot ‘i’racy Tracy X N CA Dow PittsbIArg X E CA DuolLte Redwood City X F CA E.I. Du’onc S. San 1 rancisco X U CA Edwards iar furco Base Edwards X U CA Englehard md. 1J st Mahetm X N CA IT Corp.—Vtae HtI 1 Faciltty Martinez X Y—l CA Koppers Oxr’ard X U CA Lawrence Livermcre Livermore X y—1 CA Lo2kheed Missiles & Space Sunnyvale X N CA Louisiana Paciftc tioch X B CA Magna Corp. Bakersfield x v—i CA d—McClellan Mr Frc.e Sacramento X N C Physics Inc rnational Co. Tracy X N CA PPC Torrance X Y—l CA hel1 1artinez X Y—2 CA tauffer Chem. Co. t arson X CA Te’.edynA ?leCorrLcL Seiph bluster X C CA * priwLl Technology Menlo Park iX U.s. Naval Mag;izl.ne L .aluaiei Westloch X Y—l HI Navy Public Works Ge ter Peail Harbor X C HI Uniteh Envtronnental Ser. Ewa Beach X Y—l NV Hawthorne Army knimunition Pit. Hawthorne X Y—2 140 ------- REGION X Incirv rator Other Verification Information State Company Location Contact Status Sources(l ) WA * ayy SuNnarine Da e Eretaerton. to Letter Codes : 1. Contact; X Contact Made A Attenpted contact——company would not return calls or could not be reached 2. Status of Reported HW Incinerator(s): Y Number of operational iazardous wast2 incinerator(s) it factl ty E Op r &tional hazardous waste incinerator, but operator c]a [ ns exempt from RCRA N No oper it1.onal hazardous wast.e Incinerator, boiler, kild, or exempt device burning 11W F Fu e incinerator only K k’rocer’ kiln only, burning MW Mazar ous waste to boiler for heat recovery U MW incinerator i o under construction o bui1 but not operating yet o in preconstruction perrrttt stage C 11W ncinerato t shut down (other t an for maintenance or operational schedule) o permanently o but could be reactivated in future o because entire facility l.a closed L No lnformat on given without 1 etter and/or corporate approval — Status unknown 3. Other Tnfnruattort Sources: A Site visit made to facility B Iniormati -on obtained by letter from facility C Trial burn (for Federal or State regulatory compliance); te. t burn (for other purposes than trial burn); or trial burn pJan. D Specific facility infor,iation from literature E Specific facility information obtained from incinerator raani. facturer’8 literature F 5t teet of emissions without analysis of waste feed 141 ------- TAIVLE R—2 nerican Cyanarid Co. xxon Eiorneeical Scienc eS, Inc. C . , ICC. i ’ ; U.S. St c1 — Polye ter Unit PR Enviro rnental anagetnent Surviccs PR Janssen Inc. Region ITT 11) Aberdeon Proving Cround *Anerjcan Recovery Co., Inc. R I . Pennsylvania Fngincering Corp. PA estinghouse Flectric Corp. VA Radfor” Ar117 Amna Plant WV Union Corhiie Corp. Regt’rn IV AL T.Jniversi .y of £outh A1ah ma FL P n1 l Construction Co. YY Allied Prum Service I.ic. row Corning Corp. X V International } arveste . Foundry MC Army Feserve XVIII Airborne Corps *Faejjjty not in 1U!PMS because other factors (Note: Some of thee status.) 11 ri dgewa t or East Mfllstone Wood bury Ur c1en Laja S Curabo erdeen Proving Ground Baltimore Farrell Man or Radford Sisterville HohiJ e Johnson City Louisville Carrol3 ton Louisville Fart Bragg W1 FNTRIES TO IIUPMS (30 ? ovet;iher 1°Pl to 12 July 1932) IflFr TIFTFP AS ‘OSS1E1..Y }!AVTNC A } AZ.’RP0.’S 1ASTF Trc1NF AToP Region I State Company Caiss r, r.J.. Inc. CT Unit d 1aste 01! Co. }‘eating, P.J. ‘o. Sorth Tssex Sewerage Pistrict rd Conser ation Technologies Region TI Stanford Meridon Lune burg Salem Br 1st ol as of 30 No emher 1981, but included in Table A—i indicated porsible existence of operational 1 UI. facilities have been cont icted. See Table A1 for 142 ------- TABLE B—? (Continued) Region V State Compjny Location IL Album, Inc. Chie..go IL Pnrdcn, Inc. Uliopo]ls IL Clairc ?1anufactur n Co., Inc. Addi ;on IL Dick, AB, Co. Chicago T . Kelley Sp ingfield Tire Co. Preeport TL Monsanto Co., G Yrummrich Sauget IL OJin Corp., Tech Systems Operations Marion IL Olin Corp., Main Plant East .Alton IL Powel. Metals & Chemi a1s, Tctc. Bockford Pexnord Co., Rockford Prc’ducts Corp. Rockford TL *SCA Chemical Services Chicag IL Sherwin—Williams Co. Chicago IL Simmons Refining Co. Chinago Ii , *Trade i aste Incineration, Inc. Sauget IN Amoco Uhirlng Pefinery IN Energy Cooperative, Inc. East Chicago T N Purdue University Vest Lafayette TN U.S. Army, Newport Army Ammo t ewnort Plant TN U.S. Navy, raval Weapons Crane Support Center MT Aero-Motive Manufacturing Co. Valamazoo MI American Cyanamid Co. Yalamazoo MI BASF Wyandotte Corp Wyandotte MI Besser Co. Alpena *Do Chcm cal Cu. }lidjand MI L 4 quid Disposal Inc. Utica MI Michigan State Pniverstty East Lansing MT Midland Pow— Yel1 gitc Midland MT Thermo Chem , Inc. Muskegon MI och Refining Co. Rosemount MT N dwest Asphalt Corp. Eden Prairie MT Pollution Controls Inc. Shakoree II ” Union Scrap Iron & Metal Co. Minneapolis 01! CE Process Eaulpmcnt Sprin- fje1d Development Lab OR *Cjncjnnntj MSD L/F Incinerator Cincinnat.. . OH DAB Industries Bellefontaine OH Diamond Shamrock Plastics Co P. Concord Township OH Cuif Oil Cc. Chemicals Marietta OH Medical College of Ohio Toledo 143 ------- TABLF P—2 (Cc nr’lud ’ State _______ Region V OH ?fid1an Ross Thermal Systems Tech Center PPC Industries The. OH Rockwell Internatfot’nl OH Stctndard Oil Co. Ohio OP. ti’ Ofl Carbide Corp. oH Visitron C. rp. OH * ast Technologies Industries OH Vitzinger Cooperage Corp. Pe ion_VT Al’ Diaz Pefinery Co. AP *ENSCO (Energy Systems Co.) AR Prairie Crove Schoolo LA flcnsanto Company LA TIW Technologists Atc ison Topeka nnd Santa Fe P .R TX l owe11 Ply, of Pow Chemical USA TX Fl P .so Products Co., Odessa Facilities Freeman Resins TX Shirco, Inc. TX University of Texas at Austin TX SThitco Chemical Corp. Region X Energy !nc. OR Teledyne Pah Chang W14 Pashington State Univcrc iy Toledo Circ levi]]e Yenton Ci”veland Ilarietta Li ma l.lverpool i ii Wa uke e Dia z El 1)cralo Yenner Luling Slideli Somerville Cran3r Odessa l’arsha 11 Dallas Austifl Uarshal 1 Idaho Falls Albany Pullman Locat ion 144 ------- APPENDIX C RWDMS DATA RETRIEVAL AND VE:tIFICATION Version 3 of HWDMS, which was operational at the time of this study could store up to 79 items of dats for each facility whicL stores, treats or disposes of hazardous waste. A subset of these 79 iteme , which would provide the basic information about each HW incineration facility, was selected for retrieval. The datc gathering and verification efforts of the j roject would add to this information to build as complete a data set as possible for each facility. Figure 1 (in the ma1i 5ody of the report) shows the printout for a typical retrieval of incineration related data from HWDMS for one of th 566 facilities which indicated incineration as one of its processes. Table C—i lists the data contet t of a complete retrieval of such data. A complete data set was not available for all facflit:es. A retrieval of this type of data was made for each of the 566 facilities which indicated ineinerattoa in their process codes. Figure C—2 shows the ‘elephone log sheet used for verLficatio i of data retrieved from HWDMS. In addition to 11W incinerator data, the forms also contained some basic vnrlficatjon questions pertaining to t-ft4 storage in cont&ners, tanks and s rfsce impoundvnents. These data were verAfjed in order to avoid repetitive contact wit) the same facility by OSW. These data were providei to OSW separately. 145 ------- TARLF C—i. PATi C( NTFNT OF TPE rrTPIF’TALS MAY)E FPO? 1!WDMS FOP EACH MW INCINEPATTON FACTL TY Data Cede Explanation (if necessary ) FAC—ID Official EPA i” entification nu nher of facility FAC—NA E Name of facility F C—STPT Ceographical location of facility FAC-CITY FAC—ZIP MATL—STPT Mailing address of facility MAIL—CITY MAT L—ZTP CONTACT Name and title of facility spokesman PHoNr—No Telephone nuirber of spokesman 1 ENEP ATE N indicates facility generates B% TSDF—ThD X indicates facility t eats stores and/or disposes of Legal owne o facility LATITIITW Ceographical coordinates LMCITUPE FXIS—I)TE a e facility began operation (not necersarily the same as the s art f any H1 incir erator) PEE—TYPE Type and number of an:’ existing PEP—NUM environmental perr ts SIC—COPE Princlp l activity or cti ities at the SIC—PECE facility 1.46 ------- T BLF C—I (conc’ lud e d) ata Code Explanation (if necessary ) 1 STE—Cfl A libting tf all incinerated and/or lIST—PSCP stored at the facility ircluritnr the ASTE —AI quantity tan led in retr c tons per year w—rpocr.s aid whether the waste is incinerated and/or stored in containers, tanl:s, waste piI s and/or surf act fmpoundn ents. C—PRC C PS A listing of all treanrent, storape C—A fOCNT and dispoaal processes “to be used at C—UNIT the tacility” including the tot . capacity of each process 147 ------- RZG ON:________ Dst.(s) of con &cC(s) or att çta ___________ Pacility I D: ________________________________ Cafler. LOG SB ET F bb ?APX A CONF31 AflONS .. Bkgrot d: *Fecility na e: __________________________ *pgcjjjty sddresa ___________________________ *Jacility coordin tris, Letituds — _______ L,n itud# *yacjlity SIC code: ______________________________ Contacts: Facility conticts —— Tscb iica ccntscta ________________________________________ 2. Processes: ADosi fLetlity hivw an operational hazizdoua sts incincarator Yea____ _____ It ao,vbat type — . If cot, La an inc x .rator planned? Yes____ No____ If not why is inineration sho m on p.r it appl.t.cztion? ______ 5 Capaci y of in t trator? ______________________________________ *4e of incinerator? __________________________________________ ! o g fa Uty have containers’ Ye a____ No____ Type__ *Eov many: Av rags bsr ______ £ nu al number _________ facility have tanks? Yes No ______ Number ______ spac tiss of cb? — — *Quantity haz4lsd per unit ?3 .? ______________ —— * tj ficility have surface ipound=ents that are used fur storage (not disposal)? Tea____ No____ If yes, vhat type of liner a used? — If yes, ehat. groundvstsr monitoring is present? _____________ If yea, does facility have NPDEZ psr tt? ____ No____ 3. Wastes: 1r at percent of vsste ar gensrate on-sits? ________________ PTyDs/ds,criptiot OfvaItos being x cSnsr t.d (Major verified it s) Cods Numbs ? Vsrj!j.4 D.seripttc n Mount Per Unit T s Figure C—2 Log Sheet for Part A Confirmations 148 ------- ‘ .2- 3. Wast.g (continued): erype/deecription of vastss being stored in containers ($ or verified items) Code Number Verified Description ount Per Unit Tine *rype/descripti rt o wastes being stored in tanks (Nejar verified items) Code Number Von! Led Descript ion Mount Per Unit Time *Type/d.scniption of wastes being stared in surface impoundments (l4ajor verified items) Code Number Verified Descniyt ion Amount Pan t’nit Time 4. MditLonal Questions: A. Tar . 3.1 EW incincerstors and optional for any non-EW bcinc.ratons (boilers, etc.): Rest recovery? Yes _______ No ______ APCDs? (List) ___________________ — - Combustion chamber temperature? ________________________ Rssi4en e tins? ________________________________________ Operating schedule? Nns./day DaysIv - Other____ Op.ratiz g schedule December—March? ______________________ 3. For all facilities; Is facility In floodplain? Yes - - R e ______ U yes, what year? SJ ).0O — 500 ____ aes facility have flood protection? Yea ____ No ____ B .. facility sits I ad ground slumping, sliding, or movement? Tea ____ No____ (West of Mississippi liver onij) Fis re C—, (c ,ntinued) 149 ------- -3— S. Site Visit: Wbo should Z7A contact for p.r iasion to visit site? (Give DZ?S, titl. and h ow to contact) If contact 2.ist d above is tha u e person prs tent1y contacted, ask the foLlowing: Conditions on case stucy? ______________________________ Conditions on stack sa plin$? - 6. Cost of incineratiot . Coercial: Vhat do you cb %rge custo .srs? ________________ or Private; What are your incinerator operating costs? 7. Any additional co ts: Figure C—2 (concluded) 150 ------- APPi J1DTY. 1) EPA PAZAP’NTS % ASTF f7tTh BF!’S tTSFr IN ThIS PEPC)PT Isted he1o . 5rt the identifications of all EPA Hazarc4cus ‘aste numbers used in thL; report. These numbers and Identifications are extra ted from the reder l Register (45FR33119—33133; t ay 19, 1980 and sihsequent amniencimencs). 1 )001 — any solid waste that exhibits the characterit -lc of ignitahility, hut: is not otherrdse 1ise as a hazardous waste. 1 )002 any solid waste that exhibits the characteristic of corrosivity, but is not othe 4se 1 sted as a bszardous was to. D00 — any soliJ waste that e hibits th character stJc of / reactiv1 y, hut is not otherwise listed as a hazardous waste oth”r I) wastes -1 any solid waste that exhibits the characteristic / of 1W toxicity, ht t is not otherwise listed as a hazt rdous waste. FOfil — the spent ha1og nated solvents used in degreasing : tetrachloroerhylene, trich]orocthv]t ne, v’ethyiene chlo:jc 1 e, 1,1,1—trichl.oroethane, catbon tjtzach].oride, and tlic chlorinated fltorocarhons; and sludges from the recovery of these solvents In degreasing operations. F002 — the spent haiogenaied solvents: tetrachioroethylere, nethylene chloride, r ch1oroethylene, l,l,1 —trtchioroetha e, chlorobenzene, l,1,2--trichloro—,2,2—triftuoroethane, 0—dlchlorohenzenc, trichiorofluororethane and the still hottcvt Item the recovery of these solvents. F003 — the spent non—haloger.ated solvents: xylcno, acetone, ethyl acetate, ethyl henzene, ethyl ether n—butvl alcohol, cyclnhexanone, and the still bottons from the recovery of there solvents. 151 ------- F004 — the sp mt non—halogenated solvents: crasols and cresylic acid, nitrcibenzere, and the still h ttoms from the recovery of thesf solventS. F005 — the spent non—halogenated Ivents: methaflol, tolue. e, methyl ethyl ket ne, methyl isohutyl ketone , carbon disulfide, isobut nol, pyricUne aad the still Lottous from the recovery of these solve’nts. F006 — waste iater treatment sludges from electroplating operations. F017 paint residues generated from industrial pninting. YOu bottom strear. from the wastewater stripper in the production of acrylonitrilc V016 — heavy ‘ nds c.r di tillatton residues from the production of caihon tetrach].orJ de Y0 18 — he:’ y ends from fractionation in ethyl chloride productiofl 1’ 0 19 — heavy ends from the distillation of ethylene dichioride in ethylene dichioride production 1 (020 — heavy ends from the distillation of vinyl chloride In vinyl chloride monomer production. 1(027 — centrifuge residue from toluene c’fisocyaflate production. 1(030 — column bottoms or heavy ends from the corhined production of trichioroethylene and perchioroethYlene. 1(048 — dissolved air floti .tion (IAF) float from Lhe petroleui refinlig industry. 1(049 — slop oil emulsion solids froni the petrt.leum refining inr us ry. 1(051 — A I separator sludge from the petroleum refining industry. — still bottoms from aniline production 152 ------- P022 — carbon dlsulfide P0( 3 — hydr cyanjc acid PO6P — methyl hydrazine PORO — nitrogen tetroxide r095 — phosgeno U003 — acetonitrije VOV ) — henzene i 023 — ben otrjch1orj 11029 — bromomethar.e U037 — chloroben7ene P045 — ch1oror ethane U098 — P099 — l, 2 —dimeth• lhydrazjije P122 — formaldehyde 11130 — hexach lorocyc lopefltadjefle U133 — hy azin P 154 — methanol P159 — methyl ethyl ketone P188 — phenol 11220 — toluene U239 — xylene 153 ------- APPENDIX E REFERENCES Barrett, K., D. Drat h, and L. Keitz, 1981. “User Needs Interviews for a hazardous Waste Incineration Facility Data Managemcnt System.” ‘.ZP—81V00140. The MITRE Corporation, McLean, VA. CSC Corpo ati&r, 1982. ‘Mazardous Waste Contr 1 Technology Data Base (HWC’DB) Dn.urnentation. ’ Prepared f3r USEPA, Contract 68—01—6363. Falls “.hurch, VA. Ho1bcrge- R., l9 1. “Roconrnended Structure, Content, and Data Formats fur a Hazardous Waste Control Technology Dat.i Base (HWCTDB)”. WP-81W00340. The MITR! Corporation, McLean, VA. Kettr, F.. and D. Dra ch, 1982. “Hazardous Waste Contr ]. Technology DaLa Ba .e——Revjew of Existing Information Systems.” MTR—82W 108. The 4ITRE Corporation, McLean, VA. U.S. EPA, l9dOa . “Everybody’s Problem: Hazardous Waste.” SW—826, Office of Water nd Waste Management, Washington, DC. U.S. EPA, 1980h . “Research Program Design, Hazardous Waste Incineration, April 1980 — S .ptember 1984.” Office of Research and Development, Office of Environmental Engineering Technology, Washington, DC. 155 ------- |