EPA/600/2-87/034 May 1987 NITRATE REMOVAL PB87-194S77 FROM CONTAMINATED WATER SUPPLIES VOLUME II FINAL REPORT by Gerald A. Guter Bovle Engineering Corporation Bakersfield, California 93302-0670 Cooperative Agreement No. CR808902-01-02 Project Officer Richard Lauch Drinking Water Research Division Water Engineering, Research Laboratory Cincinnati, Ohio 45268 WATER ENGINEERING RESEARCH LABORATORY OFFICE OF RESEARCH AND DEVELOPMENT U.S. ENVIRONMECTAL PROTECTION AGENCY CINCINNATI, OHIO 45268 ------- TECHNICAL REPORT DATA (PeaSe u cd Ins:n c: o u o , ihe re r be/oie comp1eitr J I. REPORT NO. EPA/600/2-87/034 12. 3 RECIPiENTS ACCESSJC,N NO 4 TITS.EANOSUBTITLE NITRATE REMOVAL FROM CONTAMINATED WATER SUPPLIES, VOLUME I I, FINAL REPORT 5 REPORT DATE Nay 1987 6 PERPOPMINGORGANIZATIQNCOOE I AUTMOR{S) Cerald A. Cuter 8 PERFORMING ORGANiZATION REPORT NO PERFORMINO ORGAN 1?ATION NAME AND ADDRESS Boyle Eng rteerin Corporation Bakersfield, CA 933020670 for McFarland Mutual Water Co., 406 Second St., McFarland, CA 932501118 *0 PROGRAM ELEMENT NO. 11 CONTRACT/GRANTP.0 CR808902 12 SPONSORING AGENCY NAME AND ADDRESS Water Engineering Research Laboratory Office of Research and Development US Environmental Protection Agency Cincinnati, OH 45268 IS TYPE OF REPORT AND PERIOD COVERED 1 SPONSORING AGENCY CODE EPA/600/14 *5. SUPPLEMENTARY NOTES Project Officer: Richard P. Lauch (5135697 37) EPA/600/2-861115 is Volume I. Design and Initial Performance of a Nitrate Removal Pant (PB 87 145470) 16. ABSTRACT Nitrate removal from drinking water using the ion exchange process was evaluated for a 1 cigd plant at McFarland, CA. The plant supplied most of the communitys water needs during 1985 and 1986. This document is the second of a twovolume report and tocuses on operation and matr*tenance (O&M) costs and plant performance from December 1, 1984 to January 1, 1987. Volume 1 focused on plant design and the first six months of automatic operation. Actual O&M cost for the plant based on design capacity of 1 mgd was 8.5 cents per 1000 gallons. Low 06 1 costs are attributed to a drop In nitrate and su1f re concentrations in the source ater, partial regeneration, auto- matic operation, and celecomputer communications for the plant. Capital cost for the nitrate removal plant was 9.9 cents per 1000 gallons when amortized over 20 years at 8% interest. Total plant cost for capitaL and 0&M was 18.4 cents per 1000 gallons based on design capacity of 1 mgd. The average flow through the plant over the two year period was 0.47 mgd. Total cost, based on actual flow of 0.47 mgd, was 34.2 cents per 1000 gallons. Average nitrate concentration in the blended product water over the two year period when the plant was in operation was 5.9 mg N0 3 NIL. The nitrate concentrations in the blended water ranged from 3.4 to 8.8 mg N0 3 N/L over the period. 7. EY WORDS AND DOCUMENT ANALYSIS 1. DESCRIPTORS b IOENT!FIERS,OPEN ENDED TERMS C. COSATI Ficid/Gioup 18. 0*STR 1BUTION STATEMENT 19 SECURITY CLASS fThis R.porij UNCLASSIFIED 21 NO O PAGES 131 20 SECURITY CLASS (ThIs p g l UNCLASSIFIED 22 PRICE EPA Fo .. 2flO (Ray. 4_fl PPEVIOU6 EDITION 16 OBIGLETE I ------- DISCLAIMER The information in this document has been funded wholly or in part by the United States Environmental Protection Agency under assistance agreement number CR 808902-01-02 to McFarland Mutual Water Company. It has been subject to the Agencys peer and administrative review, and it has been approved for publication as an EPA document. Mention of trade names or commercial products does not constitute endoresement or recommendation for use. ii ------- FOREWORD The U.S. Environmental Protection Agency is charged by Congress wLth protecting the Nations land, air, and water systems. Under a man- date of national environmental laws, the agency strives to formulate and inpiement actions leading to a compatible b4lance between human activities and the ability of natural systems to support and nurture life. The Clean Water Act, the Safe Drinking Water Act, and the Toxic Substances Controi. Act are thrce of the major congressional laws that provide the framework foL restoring and maintaining the integrity of our Nations water, for preserving and enchancing the water we drink, and for protec;ing the en vircinnent from toxic substances. These laws direct EPA to perform re- search to define our environmental problems, measure the impacts, and search for solutions. The Water Engineering Research Laboratory is that component of EPAs Research and Development program concerned with preventing, t. eating, and managing municipal and Industrial wastewater discharges; establishing practices to prevent its deterioration during storage and di3tribution; and assessing the nature and controllability of releases cf toxic sub- stances to the air, water, and land from manufacturing processes and subsequent product uses. This publication is one of the products of that research and provides a vital cominunIcatiou link between the re- search and the user community. When polluted groundwater serv.?s as a source of public drinking water, pollutants must be removed to levels below standards regulated by the Safe Drinking Water Act (Public Law 93523). Nitrate is one of the pollutants frequently found in groundwater used for drinking water supplies, and is the cause of serious and occasionally fatal poisonings in infants. This document is the second of a twovolume report and focuses on the cost and performance of a one million gallon per day anion exchange planc for removing nitrate from drinking water. Francis T. Mayo, DIrector Water Engineering Research Laboratory iii ------- Nitrate removal f rum contaminated water using the iOn exchange process was evaluated at a 1 million gal a day (mgd) plant at McFarland, CA. The plant supplied nost of the ccirniunitys water needs during .985 and 1986. This document stnrnarizes the second of a twovolume report and focuses on analysis of operation and maintenance (G&M) costs and plant performance from December 1, l98L to January 1, 1987. Volume I focused on the design and the first 6 months of its automatic operation. Accurate cost and operational data were obtained to determine actual treataent costs. When the plant started operation, nitrate levels in the raw water were 15.8 mg N03NfL. As operation continued over the 3 yrs., nitrate levels fell, as well as the amount of other anions. A correlation was observed between longterm monthly puiipirig rate and nitrate level in the raw water. It is believed that this data coirprises the most carprehertsive cost and performance information ever accumulated on an .on exchange nitrate removal system for the production of safe drinking water I rcm contaminated groundwater. Extensive data on disposal of waste Iran the plant is also included. Actual O&M costs were 36% lower than previously reported. 0&M cost was 8.5 cents per 1,000 gal. based on design capacity of 1 rngd. Capital cost was 9.9 cents per 1,000 gal when amortized over 20 yrs at 8% interest. Therefore, total cost was 18.14 cents per 1,000 gal based on design capacity of 1 rngd. The average plant flow over the two year period was 0.147 nigd and therefore total cost was 314.2 cents per 1,000 gal based on actual flow of 0. i7 mgd. These lower costs are attributable to a number of factors that include drop in nitrate and sulfate levels in the raw water, auto- matic operation, automatic hourly nitrate measurement, automatic record trig of plant operating conditions, daily remote telecorrputer ccnrainica tion, operation based on partial regeneration, and a column design which p ovided nearly 100% column efficiency. lv ------- Wastewater coI position and production were studied to characterize the type of wastewater produced. The wastewater entered the local sewer collection system and eventually w3s disposed of as irrigation water for cotton production. Soil and water conditions were monitored over a 4 yr. period at the disposal area. Only slight effects were noted in soil chara. teristics and groundwater composition from nearby wells. Approcimately 125 tons of waste solids are disposed of per year e t the si.te and a serious impact is expected to occur on a long- term basis. This is of special cone rn because of a second plant to be operational in McFarland in 1987. This report was submitted in fulfiflment of Cooperative Agreement !o. 808902-01-02 by McFarland ttutual Water Co. under the sponsorship of the U.S. Environmental Protection Agency. This report covers a period from Septerrbe 1 1, 1981 to 1arch 31, 1987, and work was completed as of t arch 31, 1987. Boyle Engineering Corporation served as subcontractor. V ------- COFITEUTS Foreword . iii Abstract iv Tables ix Figures x Board of Directors xi Acknowledgements x ii 1. Introduction 3. 2. conclusions and Recommendations 3 3. continuation of Plant Operation 7 Period of Data 7 Daily Operating Logs 7 Monthly Reports 7 chemical Composition of Raw, Treated and Blended Water 21 Plant settings 21 Evaluation of Primary Plant Performance to January 1, 1986 24 Criteria of Primary Performance 24 Estimates of Salt Dosage, Brine Use Factor, and Nitrate Leakage 25 Comparison of Plant Performance to Projected Performance 39 Effluent Histories 39 Secondary Plant Performance 1985 41 Other Plant Data 1985 41 4. capital, Operation and Maintenance Costs 44 capital Costs 4 4 Operation and Maintenance Costs 44 Total Costs 50 5. Wastewater Quality and Disposal 57 Quality 57 Brine Disposal Studies 59 Frequency of Sampling 64 Data Obtained 64 Interpretation of Soil and Water Quality Data 76 vii ------- Direct Effect on Cotton Yield . Changes in Soil Characteristics Impact on Groundwater in Wastewater Disposal Area Continuous Nitrate Analyses Remote Monitoring of Plant Operation Nitrate Selective Resins Brine Recycling Tests Plant Operation During 1936 Changes in Plant Operation Improvement in Pumped Water Quality At Nitrate Plant 101 References 104 Appendices 105 6. 7. 8. 9. 10. 76 77 78 81 87 91 96 97 97 viii ------- TABLES Number Page 1 Plant Records December 1984 8 2 Plant Records January 1985 9 3 Plant Records February 1985 10 4 Plant Records March 1985 11 5 Plant Records April 1985 12 6 Plant Records May 1985 1 7 Plant Records June 1985 14 8 Plant Records July 1985 15 9 Plant Records August 1985 16 10 Plant Records September 1985 17 11 Plant Records October 1985 18 12 Plant Records November 1985 19 13 Plant Records December 1985 20 14 Monthly Anion Analyses by Certified Lab 22 15 Summary of Operating Data to January 1, 1986 23 16 Projected and Observed Plant Data 40 17 Secondary Plant Performance Factors 42 18 Other Plant Operating Data 43 19 Capital Costs, McFarland Well 2 Plant (1983) 45 20 Capital Costs, McFarland Well 4 Plant (1983) 46 21 Operation and Maintenance Costs 47 22 Total Costs 51 23 Variable O&M Costs 54 24 Result of TOC Analyses a 25 Inorganic Composition of Nitrate Plant Waste Regenerant Samples 60 26 Municipal Treatment Plant Effluent Chemistry For McFMWCo Nitrate Plant 65 27 Municipal Plant Effluent Irrigation Wate Parameters 66 28 Soil Monitorir. 3 Program for McMWC0 Nitrate Plant Discharge, Area 1 67 29 So 1.1 Monitoring Program for McMWC0 Nitrate Plan Discharge, Area 2 68 30 Soil Monitoring Program for McMWC0 Nitrate Plant Discharge, Area 3 69 31 Soil Monitoring Program for McMWCo Nitrate Plant Discharge, Area 4 70 32 Soil Monitoring Program for McMWCo Nitrate Plant Discharge, Area 5 71 lx ------- Soil Monitoring Program for McMWC0 Nitrate Plant Discharge, Summary Data 72 City Well Walrop Well Zaninovich Well 75 Special Resin Characteristics 91 Nitrate Levels 1986 98 1986 Secondary Plant Performance Factors 99 1 Dec. 1984 Projected 2 Jan. 3985 Projected 3 Feb. 1985 Projected 4 Mar. 1985 Projected 5 Apr. 1985 Projected 6 May 1985 Projected 7 Jun. 1985 Projected 8 July 1985 Projected 9 Aug. 1985 Projected 10 Sep. 1985 Projected 11 Oct. 1985 Projected 12 Nov. 1985 Projected 13 Dec. 1385 Projected 14 O&M Cost at Various 15 16 17 18 19 20 21 22 23 24 25 Operating Data 26 Operating Data 27 Operating Data 28 Operating Data 29 Operating Data 30 Operating Data 31 Operating Data 33 Operating Data 33 Operating Data 34 Operating Data 35 Operating Data 36 Operating Data 37 Operating Data 38 Well Use Factors 55 TABLES (Cont) Number 33 34 35 36 37 38 39 FIGURES Number Page Variation in Wastewater Composition (Anions) 61 Variation in Wastewater Composition (Other) 62 Wastewater Disposal Area 63 Nitrate Level Recording 82 Nitrate Analyser 84 Chromatogram of Nitrate and Chloride 86 Modem Program Flow Chart 88 Print Out of Telecoinputer Report 90 Effluent History for A-biD Resin 92 Effluent History for T-Butyl Resin 93 History of Untreated Nitrate Level and Pumping Rate McFarland Well No. 2 102 x ------- McFARLAND MUTUAL WATER COMPANY BOARD OF DIRECTORS 1977 R.V. LANKFORD EARL HoLDEr AN ARTHUR .3 . SCHNEIDER MJ. McMILLAN DONALD E. MOORE 1978 ROY CHANDLER R.V. L1 NKFORD DONALD E. MOORE ARTHUR.3 . SCHNEIDER EARL HOLDERMAN 1979 EARL HOLDERMAN ROY CHANDLER LV. LkNKPORD ARTHUR.3. SCHNEIDER DONALD E. MOORE 1980 FRED.3. HAAS DON CORER R.V. LA.NKFORD DONALD E. MOORE ARTHUR J. SCHNEIDER 1981 DON CORER ROBERT McLAUGHLIN ARTHUR.3. SCHNEIDER FRED.3. HAAS DONALD E. MOORE ) 9 87 FRED J. HAAS DONALD J. POWELL RCBERT McLAUGHLIN MIC}L. L FLETCHER ARTURO MUNOZ 1982 DONALD L. POWELL DON CORER ARTHUR .3. SCHNEIDER ROBERT McLAUGHLIN FRED.3. HAAS 1983 DONALD L. POWELL FRED .3. HAAS ROBERT McLAUGHLIN DON CORER ARTHUR.3. SCHNEIDER 1984 FRED J. HAAS DONALD L. POWELL ROBERT McLAUGHLIN DON CORER VERN BLAIR 1985 FRED .3. HAAS DONALD .3. POWELL ROBERT McLAUGHLIN MICHAEL FLETCHER fERN BLAIR 1986 FREDJ. HAAS DONALD J. POWELL ROBERT McLAUGHLIN MICHAEL FLETCHER fERN BLAIR x i ------- ACKNOWLEDGEMENTS This final volume of the report represents the culmination of a project that started in 1977. Over this period of time, several people have qiven support, encouragement and assistance. The Board of Directors of the McFarland Mutual Water Company provided much encouragement by their continuous support. The list on the previous page gives the membership of the Boards over these years. The author also acknowledges the assistance and support of the Managers of the McFarland Mutual Water Company, Mr. Carroll Hurst (deceased) and Mr. Clifford Ford. Acknowledgement is made of valued technical assistance and guidance from Dick Lauch and Tom Sorg of EPA and from colleagues in the Bakersfield Office of Boyle Engineering Corporation including the following: David L. Hardan, Ernest 0. Kartinen, and Stephen Paliska. xii ------- SECTION 1 INTRODUCTI ON This is the second volume of the final report under the blcFarland, California nitrate removal demonstration project. This project involved the design, construction and operation of a Nitrate Removal Plant at Well No. 2 owned and operated by the McFarland Mutual Water Company (McMWC0). This volume covers the nitrate plant operation from December 1, 1984 to January 1, 1987. Volume 1 covered the design, start up and initial performance of the plant. The period of operation spanned by these two volumes is from November of 1983 to January of 1987, covering a total operational period of 38 months. During most of this time the plant functioned as the communitys primary water supply. The plant continues to serve the community as a major source of safe drinking water. The demonstration of the technical and cost feasibility of the plant has lead to the planning or expansion of nitrate treatment for other wells in the community. A second plant is presently under construction at Well Nc. 4 and is anticipated to be operational in the Summer of 1987. This ieport includes cost information on the second McFarland nitrate plant. A third project is presently in the planning stage to treat other wells with the existing plants. The sponsors of this project felt that the results should be made available as soon as possible. They, therefore, asked that Volume I (Reference 1) cover the first six months of automatic plant operation as well as the plint design. The demonstration plant program was prolonged and the preparation of this second volume was delayed by an extensive emergency water quality study Lich was done in McFarland. Although the study was unrelated to the plants operation, the continuous nitrate removal plant operation was required to supply a constant water quality to the community as requested by health officials during an epedimiological study. This prevented those changes in the plant operation and the anlayses of their effect from being made as required under the contract until all water quality tests had been completed. The extended plant operation described herein is a bonus result of this program extension and represents a windfall of 1 ------- extra data. Under the original agreement between the project sponsor and the McFarland Mutual Water Company, the flitrate plant was to be operated for only a six month period as the primary water source for the community. In actuality, the plant became the primary source for nearly three years. Experimental work was also done under this program on nitrate selective resins, wastewater recycling, automatic nitrate monitoring, and telecz mputer monitoring. These subj cts are also addressed in this volume. The grant period covered by both volumes of this report is from September 1981 to April 1987. The work effort is a followup to work done under a previous grant (Reference 2). Much information on the design of the plant and the related research has been previously published and is referred to in this report. In addition to the above two references, the following list of previously published papers contains information developed under both grants. A paper was presented at the 1983 AWWA National Conference held in Las Vegas on the projected costs of construction and operation of the McFarland plant (Reference 3). A paper on use of a computer program to estimate effluent histories was presented at the 1984 AWWA National Conference in Dallas (Reference 4). At the same Conference, a paper was presented on the first six month period of operation of the plant (Reference 5). This paper was also published in the May 1986 AWWA Journal (Reference 6). A paper on further development and use of the computer program to simulate the operation of the nitrate removal plant was presented at the 1985 AWWA National Conference in Washington DC. (Reference 7). A U.S. Patent was issued October, 1984 on the use of a nitrate .3elective resin in water treatment (Reference 8). 2 ------- SECTIOU 2 CONCUJSTON AND RECOMMFIJDATIONS 1. The nitrate plant at Well No. 2 in McFarland, California was success- fully operated during 1985 and 1986 to provide the cormiunity with 3143 million gallons of drinking water meeting the nitrate standards. This amount of water met 57% of the demand. I tai1ed data on water production, waste production, and all costs of operation and rainteriance were recorded and analyzed to detennine actual treatment costs. Costs are also given for a second nitrate plant which will be operational in 1987. t ta on the operation of the Well 2 nitrate plant is included between November 1983 and January, 1987. It is believed that this data corprises the nost cQ-iprehen sive cost and performance information ever accumulated on a nitrate removal system for groundwater treatment. 2. Total annual cost for capital a noritzation (20 yrs at 8% interest) was $36,222 and total 0&M cost was $30,712 (based on desi i capacity of 1 mgd). The cost per 1,000 gallons on this basis is 18.1 1 cents ($59.95 per acre foot). This 0&M cost was 36% lower than previously reported. Total costs were 25% lower than previsouly reported. These lower costs are due to several factors: lower interest rates, improved water quality fran the well, and efficient use of regenerant chemicals by optimizing adjustment of the plant to give nearly 100% column efficienty using partial regenera- tion and blending. The plant actually processed an average of 0.117 ngd over the 19851986 period. Based on the actual flow of 0.147 mgd, J7% of design capacity, capital cost was 21.1 cents per 1000 gal (amoritzied over 20 years at 8% interest) and 0&M cost was 13.1 cents per 1000 gal for a total of 314.2 cents per 1000 gal. 3. The plant produced 65.8% (197.14 MG) of the water demand by the connunity in 1985 and 118.5% (1145.58 MG) of the demand in 1986. 11. This report focuses on the 1985 and 1986 operatioial years. Actual 0&M costs for the Mcl?arland, CA consumer over this period was 7.14 cents per 1000 gallons of water produced. If an additional a nount is added to this 0&M cost to set aside for replacement or renovation of the plant in 20 years (based on 1983 construction cost) the total 0&M cost would be 9.81 cents per 1000 gallons. This is approximately 10% of the current consumer price presently charged in McFarland, CA. 5. Over the two year period of operation 98.2% of the water 3 ------- pumped from the well was distributed to the system after nitrate reduction to approximately 30 mg/L*. The 1.8% not distributed was discharged as wastewater. 6. The amount of wastewater produced per 1000 gallons of distributed water consisted 1.4 gal of brine, 6.6 gal of rinse water, and 10.3 gal of backwash water. These values are also considerably less than previously reported because of finer plant adjustments and improvements in untreated water quality. 7. The plant was operated with a three-foot deep bed in 1985 and a fivefoot bed in 1986. No differences in performance were observed which could be attributed to the two different depths. 8. The amount of resin lost and lowering of resin capacity during the three years of operation were insignificant. No replacement resin costs are included in the above O&M costs. 9. A significant finding was made which-.may effect future operation of the two nitrate plants in McFarland. As Well No. 2 is used there is a long tern improvement in the groundwater quality. The concentration of all anions drops to nearly 50% of their values before the plant was placed in operation. A correlation of nitral-e in the well can be rnade with rate of pumping. At times when pumping rate was highest nitrate levels fell below 10 mg/L N03-N/L. When pumping rate dropped nitrate levels rose. The data implies that if the well is continuously pumped, need for nitrate treatment would be considerably less. Methods of managing well operation are being studied to use this information. 10. The plant continued to cperate automatically. Approximately one hour of time by a trained operator was required to perform routine tasks. The operator was assisted by a remote telecomputer monitoring system to provide expert plant monitoring and assistance in adjusting the plant for optimum operation and to avert problems. 11. Nitrate analyses were performed automatically every hour of a twentyfour hour day. These data we e transmitted to a computer file and to recording charts as permanent records. 12. Experimental work continued on development of resins with nitratetosulfate selectivity. One resin, a tributyl amine strong base resin showed unusually high selectivity. A United States Patent was issued on use of :his resin in nitrite removal as a result of this work. * Divide by 4.43 to convert to mg N03-N/L, for example 30 mg N03/L.= 6.8 mg N03N/L. 4 ------- 13. Co puter prograns to simulate the ion exchange process were widely used during these studies. The programs were useful in the development of nitrate sciective resins and in assessing plant erforinance. 14. The above costs do not include costs of disposing wastes from the plant. The composition of these wastes was deterinn ed and laboratory studies on their reuse by recycling were made. 15. During the 193586 period over 250 tons of salt were consumed in the nitrate removal provess. The water containing these waste salts was disposed to the McFarland sewer collection system where it was bl nded with raw municipal waste, treated in aeration ponds nd disposed to 120 acres of irrigated cotton crops. 16. The disposal of this large quantity of waste salt to the environment poses serious questions as to the fate of these materials and the impact on the local environment. 17. A monitoring program was conducted starting prior to plant construction and was continued through the 1986 growing season to determine these environmental effects on irrigation water, soil quality, and groundwater quality. 18. Increases in TDS of the irrigation water were observed consistent with that to be expected from the plant operation. No water quality parameters significantly changed to effect the use of the water in cotton irrigation. 19. Soil chemistry changed slightly and showed increased sodium and less calcium. The indices used show that a sodium- calcium equilibrium has been reached and no further changes are to be expected unless additional brine is discharged. 20. There was a significant increase in nitrate content of the soil water over the monitoring period. This impact is being studied by the City of McFarland to see if fertiliz r costs can be reduced. 21. Groundwater samples were taken from three different wells adjacent to the disposal area. Although there are indications that the waste salts have reached the groundwater table in cation content, there was no observable increase in nitrate or TDS levels in the wells. It is expected, however, that groundwater deterioration will eventually occur. 22. Disposal of wastewater from a nitrate plant remains a problem which will intensify in McFarland when the second 5 ------- plant beco!nes operational. Monitoring of the disposal area should continue. Methods of reusing and recovery of wastewater salts need to be developed to reduce the discharge of these materials to a minimum. 6 ------- SECTION 3 CONTINUATION OF PLANT OPERATION PERIOD 01 DATA The c ata period covered in this report begins as of December 1, 1985, immediately after the period covered in volume I (Reference 1) of this final report arid continues to January 1, 1987. Data for the months preceeding December 1985 are also list3d in most of the following data tables for comparison. Data for the period up to January 1, 1986 is given detailed analysis and is believed to adequately represent the treatment costs. Data for the year 1986 is listed in summary form and is important because of the use of the five-foot resin bed instead of the threefoot bed which was used earlier. DAILY OPERATI IG LOGS Daily records of flows, flow rates, and nitrate levels were maintained throughout the above period of operation. Data was obtained by manual readings and record keeping and by automatic data logging by the microprocessor. The plant was operated entirely in the autonatic mode. The most time consuming tasks of the operator were the logging of data and record keeping records of operations. MOWFHL REPORTS From the daily reports described above, monthly reports were complied in conformance with the requirements of the California State Division of Health. Tables 1 through 13 summarize the plant operating records through 1905. Monthly summary records for 1986 are given in Section 9 of this report, daily records are included in the Appendix. During the entire period of operation water was pumped to the distribution mains. In the above tables, column 2 gives the daily quantities of water pumped to the distribution system. This was a blend of the treated water and bypassed water is given in columns 3 and 4. Column 5 lists the daily amounts of saturated brine that were used for regeneration. The next two columns list the average daily nitrate levels in the blended water 7 ------- T LE 1 PLANT RECORDS DECEII5ER 1984 A eraqe Nitrate ag/I ol Nater In Sle ded water Gallons ci WasteMater Total Gallons To Treated By- Saturated Dilute Slow Gallons Date System By I I Passed brine As N03 As N brine Rinse Batkwish Wastewater 1 671000 412700 259300 360 24.5 5.53 660 7210 4910 12780 2 700000 309900 390100 359 20.5 4.63 440 1220 2440 10100 5 576000 355100 220900 359 23.4 5.29 450 11340 2430 14220 4 518000 332200 185800 425 24.4 5.51 710 3610 4320 5 62800C 402200 225500 538 24.8 5.60 670 10680 11350 6 682000 433500 246500 360 25.0 5.65 610 7140 1680 9430 7 725000 465400 259600 538 25.8 5.83 930 10820 2260 14010 8 617000 400300 216100 539 22.6 5.11 910 l( i20 1880 13610 9 46000 29900 16100 -- 24.2 5.41 - 11 0 1120 10 510000 329000 181000 359 24.8 5.60 350 7210 4340 11900 I I 655000 423500 234500 353 24.4 5.51 590 1213 3163 7953 12 629000 402700 226300 539 24.0 5.42 920 10810 6000 17730 13 668003 425100 242900 359 24.0 5.42 620 7210 4440 12270 14 671000 426100 244900 539 24.8 5.60 920 10810 6330 18060 IS 682900 437800 245100 539 20.8 4.70 910 6690 4200 13600 16 638030 414900 223100 359 25.2 5.69 620 9340 6150 16110 Il 599000 376400 222600 360 20.6 1.85 630 7210 4320 12100 18 679500 398300 281200 449 28.6 6.46 810 8375 5240 14925 19 679500 398300 281200 449 27.4 6.1° 810 8375 5240 14925 70 827000 476700 350300 539 26.8 6.05 670 10810 6430 17910 21 22 - 23 24 - - 25 - 26 - 27 - - 28 -- - - --- - --- 29 30 -- - * 38 TOTAL 12401900 7641000 4754900 8322 *24.33 5.50 13220 165890 72573 248683 I Averaged Values 8 ------- TABLE 2 PLANT REC&R S JAH ARY Io 5 Averaqe Nitrate g/l SaUoni of Water in Blended Water Bullons of Waiteiater Calloni -- Total To Treated By Saturated Dilute Sloi 6a l lons Dite Sy te. By C I Pisied Brine As 1103 Al N Brine Rinse Backuash Wastesater 2 - - - 3 4 - 5 6 - . - 7 - -. B 9 333000 121500 211500 179 23.B 5.39 520 520 10 203000 156400 46600 180 24.0 5.43 540 540 11 228000 175200 32000 180 27.4 6.20 540 - 540 12 13 - 14 250000 108800 141200 - 26.4 5.99 15 167200 167200 --- 359 26.0 5.89 780 1210 4620 12610 16 235000 170800 64200 179 23.2 5.25 520 3610 2230 6360 17 247000 225500 21500 ISO 27.0 6,11 520 3600 2260 6380 lB 294000 178200 115800 180 27.6 6,25 530 3610 2390 6530 19 20 - --- - - 21 283000 283000 359 25.8 5.84 1030 7210 4820 13060 22 5?4000 459600 134400 539 22.6 5,12 1570 10310 7120 19500 23 642000 415400 226600 539 26.0 5.89 1540 10830 7000 1 370 24 635000 402300 232700 359 25.6 5.80 190 7220 4620 12630 25 472000 2939DD 178100 - 26.6 6,02 26 653500 582200 71300 -- 33.6 7.61 27 - 29 652000 254400 391600 539 28.0 6.34 1600 10B20 7090 19510 29 671000 427100 243900 359 29.B 6.75 780 7210 4420 12410 30 613000 388600 224400 534 29.0 6.57 1210 7210 4620 13040 31 653000 391300 281700 467 26.8 6.07 1252 8084 6149 15485 TOTAL 7825700 5201400 2624300 5132 I 26.6 I 6.03 13122 97424 57339 158485 Averaqed Values 9 ------- [ ABLE 3 PLANT RECO..DS FE9RU R v 1985 Average Nitrate e q / I Gallons of Water In Blended bater Gallons of Wastewater Gallons Total To Treated By- Saturated Dilute S1o Gallons C 4 te Systes By 1 I Passed Brtne As N03 As N Bnne Rinse Backwash bastewater 1 559000 398600 160400 359 28.4 6.43 1070 7210 4630 12910 2 640000 499300 140700 539 26.6 6.02 1580 10810 6640 19030 3 686000 524400 161600 538 30.4 6.88 1040 7740 4400 13180 4 624000 489400 134600 360 29.6 6.70 1060 10290 6630 17980 5 175000 137200 37800 179 28.6 6.47 270 3600 2190 6060 6 620000 489700 130300 360 28.8 6.52 740 7210 4730 12680 7 639000 506000 133000 538 30.6 6.93 1530 10820 6980 19330 8 590000 469200 120800 539 29.4 6.66 1540 8610 4800 14950 9 657000 522700 134300 359 30.6 6.93 1010 9410 6750 17170 10 569000 466300 102700 539 31.8 7.20 1550 5060 7060 13670 11 630000 514600 115400 410 28.4 6.43 1160 12970 4706 18836 12 63o000 523400 112600 488 26.6 6.02 1410 10810 6780 19000 13 617000 501200 115800 539 25.4 5.75 1520 10820 5100 17440 14 675000 532000 142200 360 24.6 5.57 730 7210 6160 14100 15 673000 519400 153600 538 28.8 6.52 1240 10310 6900 18950 16 706000 342800 163200 539 28.0 6.34 1270 10920 4680 16770 17 618000 526300 151700 360 26.6 6.02 1020 1210 66 10 14840 18 653000 527200 125800 539 28.b 6.47 1140 10810 6680 19530 19 660000 527500 132500 53 ? 26.8 6.07 1260 8200 4490 13950 20 632000 531500 150500 359 25.0 5.66 830 9530 6760 17420 21 689000 527400 161600 539 26.6 6.02 1500 10810 6700 19010 22 745000 563400 131600 540 27.4 6.20 1490 10820 5160 17470 23 728000 290100 437900 179 28.6 6.47 480 3600 3810 7C90 24 688000 263100 424900 359 28.4 6.43 770 7210 2210 10190 25 295000 219700 75300 360 31.4 7.11 1000 7210 2240 10450 26 349000 250600 58400 119 29.0 6.57 200 3610 1530 5340 27 703000 459800 243200 487 26.0 5.89 1460 8970 10430 28 279000 168800 110200 157 26.4 5.98 406 3429 1884 5719 29 - -- 30 i i TOTAL 16845000 12492400 4352600 11781 I 28.1 a 6.37 30576 235909 137210 403695 a Average Value 10 ------- rAELE 4 PLA? T RECORDS NARCH 1905 Average Ifitrate eq/i Sattcr s of ater In Blended later Gallons of kastewater G alLons _ __ l Treated By Saturates DUute iow Gallons Date Systea fy I I Passed Sruie As 1i03 As N B -e Rinse hckiash Wasteetter I 283000 177700 110300 126 27.4 6.20 490 3600 1970 6060 2 301000 172000 129000 180 26.6 6.02 480 3610 1400 5490 3 - -- 4 285000 190300 94700 179 26.0 5.89 220 3600 2250 6070 5 290000 200000 90000 190 24.8 5.61 500 3610 2150 6260 6 332000 205900 126200 180 25.0 5.66 430 3600 2 10 6160 7 261000 181600 19400 179 24.4 5.52 500 3610 3370 7480 O 245000 209300 39700 I SO 24.0 5.43 500 3600 2210 6310 9 286000 181800 104200 100 24.8 5.61 460 3610 2190 6250 10 190000 131800 58200 I9 24.4 5.52 470 3600 2160 6230 II 234000 201000 93000 IeO 24.0 5.43 470 3610 2210 6290 12 293000 120500 172500 190 25.2 5.71 190 3600 2140 5930 13 299000 192500 106500 179 24.8 5.61 470 10820 2150 13440 14 275000 186300 88700 180 29.0 a.51 300 600 2190 3090 15 230000 156300 73700 179 33.2 7.52 480 3610 2170 6260 16 Il 19 26 .00Q 1 750G 71500 IS O 27.4 6.20 980 1062 2250 4292 19 27 000 181600 86400 180 26.0 5.99 470 2600 2200 5270 20 262000 97400 164600 Ii? 25.6 5.80 470 420 2120 3010 21 292.300 292300 180 27.0 6.11 460 360 2160 2980 22 251000 181100 75900 126 24.0 5.43 460 3600 2190 6250 23 - - --- 24 -- 25 253000 112000 81000 180 25.0 5.66 4770 3612 1620 10002 26 298000 206000 92000 179 21.6 4.89 450 3600 2090 6140 27 291000 205400 85600 180 25.4 5.15 410 3610 2360 6440 28 259000 174800 83200 180 24,4 5.52 470 3600 2300 6370 29 292000 204500 91500 190 -- 470 3610 2200 6280 30 -- - -- 31 TOTAL 6615300 4415500 2199800 4205 a 25.7 I 5.81 15430 80754 52160 148344 I Avaraqe Values 11 ------- TABLE 5 PLANT RE 0RDS APRIL 1 85 A eraqe Ltrate aq/ £allons of Water In Blended water Sallons of agteuater 6a1l ns 1 otat I a Treated 9y Saturated Oilute Slow Sallons Ode Lystea By I I Passed Brine As N03 As N Brine Rinse Backwash Wutewater 1 179000 109100 69900 239 25.6 5.80 450 3610 2520 6580 2 144000 45200 98800 24.6 5.37 10 10 3 285000 153100 131°00 180 25.4 5.15 220 3610 2610 6440 4 312000 269900 103100 190 23.4 5.30 450 3938 2510 6899 5 393000 268000 125000 359 21.6 4.89 920 1200 5110 13240 6 --- - 7 8 257000 216600 40400 119 26.0 5.99 440 3810 2330 6590 9 203000 156800 46200 190 23.6 5.34 ISO 3800 2520 6270 ID 216000 201200 7480G 180 19.8 4.48 120 3610 2490 6220 Ii 307000 230400 76600 1 0 17.6 3.99 410 3600 2510 6520 12 112000 86200 23800 I SO 19.0 4.30 120 3830 2490 6440 13 - 14 - - 15 285000 134000 151000 341 21.0 4 5 400 3610 2500 6510 16 282000 201600 80400 180 20.6 4.66 410 3600 2490 6500 17 336000 254700 81300 190 2&.0 4.75 - 400 3600 2090 6080 18 299000 117000 182(00 171 18.6 4.21 410 4283 24* 7153 19 327000 203100 123900 306 23.6 5.34 610 7220 4950 12980 20 - - - 21 - - 22 217000 113200 103800 Il? 20.4 4.62 320 3610 245u 6380 23 253000 186300 66100 190 17.6 3.98 390 3600 2450 b440 24 248000 186100 61900 180 19.0 4.30 410 3610 4180 8200 25 201000 139100 61900 Il, l6. 3.76 410 3600 2420 6430 26 219000 204400 74600 111 22.4 5.07 410 3610 2470 6490 27 29 - - -- 29 259000 191800 67200 179 22.4 5.07 140 3600 262(1 6360 30 263000 184100 78900 180 22.0 4.98 390 3610 10 4010 31 - 1cT L 5837000 3910900 1926100 4295 a 21.4 54.86 8160 84181 56370 148731 C Average Value 12 ------- [ ABLE 6 C Average Value PL.PN1 RECORDS NAY 1995 Total Sa lt o n Was tent Average Nitrate mqil Gallons L f Water In Blended Water To Treated By Saturated Date System By I I Passed Brine As P 403 As N 6allcns of Wastewater Dilute Slow Brine Rinse Backuash I 362000 282000 80000 309 21.4 4.84 790 7210 330 8330 2 266000 167600 9W400 : o 23.0 5.21 220 3600 3820 3 384000 293300 90700 180 23.4 5.15 120 3610 3130 4 - S - -- - --- - - --- 6 253000 200400 52600 ISO 25.8 5.84 300 3600 - 3900 7 328000 259800 68200 359 27.6 6.25 640 6340 1750 3730 8 - - --- - -- 9 568000 44000 124000 359 28.8 6.52 830 7210 4960 13000 10 205000 157600 47400 180 28.4 6.43 410 3600 2300 6310 I I 177000 134000 43000 27.4 6.20 - 12 - - - - 13 158000 123300 34700 180 27.6 6.25 120 3610 2600 6330 14 222000 112100 109300 359 22.4 5.07 660 7210 4910 12840 15 328000 289100 38900 359 24.6 5.57 80 7210 5140 13150 16 270000 232500 37500 180 29.6 6.70 410 3610 30194 34214 17 292000 2V500 64500 359 28.0 6.34 5320 7210 2674 15204 18 - -- - 19 - - - - 20 191000 187200 3800 180 31.6 7.15 474 3600 2400 t474 21 203000 17u300 32100 180 21.4 6.20 190 3610 2330 6130 22 261000 230200 30800 170 26.4 5.98 410 3600 2310 6320 23 - - 27.8 6.27 -- 24 215000 183300 29700 127 26.6 6.02 360 3624 2400 6384 25 --- - -- 26 - - -- - - 27 - -- - -- - - --- 28 -- - 28.0 6.34 -- - - 29 195000 690500 104500 718 27.4 6.20 1690 14410 15990 32080 30 334000 291200 42800 180 25.0 5.66 480 3010 2330 5820 31 8000 222400 35600 359 27.0 6.11 930 7810 4900 [ 3640 TOTAL 6070000 4900!0 1169100 5148 4 26.7 1 o.04 15154 103684 87569 206406 13 ------- TABLE 1 PLANT RECORDS W1E 1965 A eraqe Nitrate e q/I Ea 1ons al Water In blended later 6iIto s To Treated by Saturated 1 121000 101800 19200 2 3 194000 169300 25700 4 793000 690000 103000 5 693000 600000 93000 6 740000 644100 95900 7 743000 659600 83400 B 1418000 1297900 180100 9 80 723000 634400 8 00 ii 750000 668200 68800 12 751000 561000 190000 13 633000 609400 223800 14 784000 568600 215400 15 75000 56700 18300 16 17 18 459000 347500 111500 19 940000 689400 250600 20 469000 329700 139300 21 717000 513900 203100 22 717000 513900 203100 23 717000 513900 203100 24 952000 673000 219000 25 951000 668800 228200 26 967000 613600 293400 21 970000 274200 695800 28 1047000 723500 323500 29 1872000 1286200 585900 30 - 31 1 Avei a;e Value 30 6430 26590 20100 19920 33020 469 0 56820 31000 24530 26640 20060 88010 Date Syste. 8y I I Passed Brine As N03 As N Gallons of Wasteeater Dilute Sloi Brine Rinse lotal Eallons Backwash Wastewater 27.2 6.16 179 27.8 6.29 7 19 34.4 7.19 539 27.6 6.25 538 35.6 8.06 845 29.4 6.66 1431 32.8 7.43 718 24.4 5.52 899 20.0 4.53 539 17.0 3.85 119 18.4 4.17 538 15.0 3.40 360 15.2 3.44 539 24.4 5.52 718 24.0 5.43 359 27.6 6.25 539 28.0 6.34 5 39 539 119 19.0 4.30 718 24.0 5.43 119 23.4 5.30 664 27.0 6.11 898 24.0 5.4! 1258 23.6 5.34 20 10 340 3600 1910 14120 1400 10920 1390 10810 2320 18030 3820 28940 1890 14420 2320 16200 1360 12640 1840 14420 1330 10890 880 7210 1350 10820 1860 14420 920 * 7210 1377 11275 1317 11275 1377 11275 1790 14420 8830 14420 1730 1420 1760 84420 2200 18020 3050 25240 2490 10260 7890 7120 12670 14110 42310 12480 10530 10330 7840 2920 7710 10470 5080 11722 11722 11722 10460 10680 10360 10500 10570 800 19980 26750 13210 24374 24314 24374 26610 26930 26510 26680 30790 29090 TOTAL. 19482000 14467600 4994400 16238 a 24.8 a 5.61 41441 329525 253646 624682 14 ------- TABLE 8 PLANT RECORDS JULY 1985 Average Nitrate mg/I Sallons of Water In Blended Water - - To Treated Er Saturated Date System By I I Passed Brine As 103 As N 14 TOTAL 21418100 15009500 6408400 0 4 26.! a Ά50 37646 337681 242492 617819 a Average Value Sallois of Wastewater Dilute S1 i Brtne Rtnse Backwash Total Gallons last e nter 1 952000 654)00 297300 - 26.5 6.00 1740 1442 10510 26670 2 343000 673900 269300 -- 28.4 6.43 1180 14420 10530 26730 3 962000 6626 0 25940 ) - 25.6 5.80 18u0 14420 10300 26520 4 941000 651500 295500 - 27.8 6.29 1800 14420 10190 26410 5 950000 657600 292400 - 27.0 6.11 1810 14423 10406 26639 6 950000 657600 292400 - .00 1810 14423 10406 26639 1 950000 657600 252400 - - .00 1810 14423 30406 26639 8 673000 495500 377500 21.0 6.11 1340 10810 1650 19800 9 942000 655300 28 1700 25.8 5.84 1720 14420 10010 26150 ID Ά53000 655100 296900 21.0 4.15 1660 14420 10300 26380 I I 383000 246500 11e500 21.4 4.84 650 7210 5t90 13250 12 - --- --- - --- --- - - -- --- 13 - - -- - -- -- Is -- - - --- - - - -. -- 16 552600 201000 357200 - 28.4 a,43 1250 10810 7550 19610 17 18 1037000 847000 716OO 5B°500 32* C 2t/5 3 -- 26.0 26.6 5.89 6.02 1480 1546 14420 14420 100 50 10430 25980 26398 19 922000 638100 283500 -- 20.6 4 ,66 1520 14430 10520 26470 20 966500 669700 296200 - 19.8 4.48 1495 14420 10425 26340 21 966500 6697t 0 29 S00 -- --- .00 1495 14120 10425 263 0 22 000 616600 213400 - 20.0 4.53 1410 £4420 10230 26120 23 351000 201200 14 200 - 29.2 6.61 350 3610 2610 6570 24 357000 253300 103700 -- 40.0 9.06 690 7210 5210 13110 25 640000 47110C 168900 --- 23.2 5.25 1010 9613 6866 11569 26 640000 471100 368500 - -- .00 1010 9613 6886 17569 27 640000 471100 165900 - -- .00 1010 9613 6826 17569 28 640000 471100 168900 .00 1070 9613 6886 11569 29 948000 675600 212400 27.0 6.11 1340 :4420 10580 2634C 30 724300 601000 123300 -- 28.4 6,43 1290 14420 10590 26300 31 145000 604100 140900 28.0 8.34 1320 34420 10400 26140 15 ------- TABLE 9 PLANT RECORDS AUOUSI 1955 Average Nitrate eq / I Sallons of Meter In b1en ea Miter SaLIaiis of Mastewater Gallons - 1 tai To Treated By Saturated Dikte Slow Gallons Date Syste. By I I Passed Brine As N03 4s i Brine Rinse Backwash Wastewatei I 854000 609200 245900 718 27.0 6.11 1440 11560 7990 20990 2 907300 636600 270700 658 25.6 5.80 1460 14173 10646 26279 3 907300 636 OG 210700 658 - 146) 14173 10646 26279 4 907300 636600 210700 658 1460 14173 10646 26279 5 867000 604700 262300 719 28.0 6.34 1540 14420 10480 26440 6 933000 640400 292600 718 27.6 6.25 1540 12310 8000 21850 7 900000 636500 263200 547 29.0 6.57 1160 12930 10830 24920 8 55700t 657200 299900 711 31.0 7.v2 1410 14420 10670 26560 9 879700 605200 274500 697 30.0 6.79 1590 14286 9721 25603 10 879700 605200 274500 697 - - 1590 14286 9727 25603 II 879700 605200 274500 697 - -- 1590 14286 9727 25603 12 905000 627100 277900 B55 29.0 6.57 693) 18C30 13310 39270 13 902000 618900 293100 719 21.0 6.11 1390 14420 10810 26420 14 925000 649100 275900 718 29.0 6.57 1620 14420 9960 26000 15 953000 708300 244700 665 28.4 6.43 1640 14420 11470 27530 16 926000 829600 91400 539 29.4 6.α 1250 10520 8110 20180 17 906000 623300 292700 719 30.4 6.58 1120 11920 10465 23505 18 908000 623300 292100 719 - 1120 11920 10465 23505 19 912000 626800 285200 719 27.4 a.:o 1670 19420 10520 31610 20 948000 650700 297300 718 25.6 5.50 1650 12790 7190 21630 21 955000 650600 304400 712 27.4 6.20 1610 13830 10520 25960 22 274000 189000 85000 180 31.0 7.0 340 5830 5380 11550 23 931300 434200 497100 760 29.8 6.75 1696 13526 9743 24965 24 931300 434200 497100 760 - -- 1696 13526 9743 24965 25 931300 434200 497100 760 - 1696 13526 9743 249o5 26 1250100 1250100 539 29.0 6.57 1240 14170 10210 25620 27 473500 322400 151100 359 26.6 6.02 625 1215 5240 13280 2i 473500 322400 151100 35? - 825 7215 5240 13280 29 921500 621100 299800 643 28.4 6.43 1490 12620 9080 23190 30 921500 621700 299800 643 - - 1490 12620 9080 23190 31 954500 627100 327400 705 30.2 6.84 1680 14420 12960 29060 TOTAL 21172500 18737400 8435100 20269 I 22.5 6.45 49278 407675 298128 155081 I Average delue 16 ------- TABLE 10 PLANT RECORDS SEPIEtBER £ O5 Average Nitrate eq/I Ga11on of Water In Blended ater 6a1lcn of Wastewater Gal Ion Total To Treated By Saturated Dilute Slow Gallons Date System By I Passed 9 me As 1103 As U Brine Rinse Backwash Wastewater 1 954500 621100 327400 705 26.0 5.89 1680 14420 12960 29060 2 948000 686400 261600 718 6.4 5.98 1750 14420 5550 21720 3 889000 580000 309000 719 25.6 5.80 1760 14420 10650 26830 4 169000 119400 49600 - 24.8 5.61 20 20 - 40 5 839000 575500 263500 118 --- --- 1660 14420 10420 26500 6 1012000 685400 326600 699 -- --- 2100 1699 10220 14019 7 834000 519500 254500 - 539 23.0 5.21 1350 11900 10360 23610 8 885000 601000 284000 718 25.0 5.66 1790 12370 7740 21900 9 889000 603800 285200 539 21.6 4.89 1330 12860 10190 24380 ID 769000 421700 347300 360 24.0 5.43 920 7240 5060 13220 II 766000 523700 242300 538 28.0 6.34 1310 10810 7150 19270 12 722000 501200 220800 539 -- - 980 10810 8000 19790 13 884000 606600 277400 641 1446 13220 8883 23549 14 894000 606600 277400 641 37.4 8.47 1446 13220 8383 23549 15 884000 608600 277400 641 28.0 6.34 1446 13220 8883 23549 16 801000 554400 246600 642 24.0 5.43 970 10910 7380 19160 Il 875600 622000 253600 756 25.4 5.75 1470 14420 9270 25160 19 767500 106500 661000 419 25.0 5.66 2780 23250 14520 40550 19 767500 108500 661000 41- - - 2780 23250 14520 40550 20 761000 540200 220900 731 - --- 1343 12016 8016 21435 21 761000 540200 220800 731 23.& 5.39 1343 12016 8076 21435 22 781000 540200 220900 131 21.4 4.84 1343 12016 8076 2 145 23 916000 653300 262700 718 20.6 4.66 1500 14420 9770 25690 24 794000 540300 253700 539 23.6 5.34 1220 10810 7410 19440 25 818000 581900 236100 719 25.2 5.71 1610 14420 8230 24260 26 821000 581200 239800 5.39 1230 10810 8630 20670 7 951000 662300 280700 719 1640 14420 9780 25840 LB 884500 613000 271500 719 23.4 5.30 19135 12695 8565 39395 29 884500 613000 271500 719 28.6 47 18135 12695 9565 30 844000 599400 254600 539 23.0 5.21 5430 14270 9720 29420 31 - - - -- ------- TOTAL 24736100 16168900 8567200 18553 a 25.2 a 5.70 81917 377367 265537 724821 I Average Value 17 ------- IABLE I I PLA T RECORDS OCTO8ER 1 5 Averaqe itra e e iI Gallons o water In Slen ed eater 6aUons of Wastewater - 6a 1 1. ons Total To Treated Sy Saturated Dilute Sloe Ga llons Date Syste. By I I Passed Br ne As 1 (03 As 1( Bnne Rinse Backeash Wasteeater I 876000 602700 273300 39 26,0 5.89 1700 1 410 9190 25300 2 862000 585900 212200 867 26.0 5.89 1060 10820 7590 19470 3 861000 590100 270900 719 25.4 5.75 1480 14420 9600 25500 4 846300 579000 261300 599 24.8 5.61 1423 12016 8043 21482 5 846300 579000 261300 599 - 1423 12016 8043 21°92 6 846300 575000 267300 599 - 1423 12016 8043 21422 7 882000 605900 276100 664 22.0 4.98 1460 14420 9640 25520 8 832000 562200 269800 539 25.2 5.71 -1270 10810 1140 19220 9 644000 439000 205000 539 24.6 5.57 1010 10820 7250 17080 (0 929000 602500 326200 719 25.0 5.66 1530 13950 7200 22680 II 846600 416400 430200 419 22.0 6.34 586 8566 6243 15795 12 846600 416400 430200 419 33.0 7.47 986 8566 6243 15795 13 816600 416400 30200 419 27.8 6.29 986 8566 6243 15755 14 56000 19300 38700 --- 24.0 5.43 10 - - 10 15 98000 65200 32200 359 25.6 5.80 850 7210 4470 12530 16 345000 117400 227600 180 24,4 5.52 430 3600 2330 6360 17 334000 196700 137300 237 24.0 5.43 530 3610 2420 6560 18 753600 I6900 234100 519 25.0 5.66 1350 12013 8020 2 1 S3 19 753600 $18900 234700 579 --- --- 1350 12013 8020 21 a.s 20 753600 518900 234100 519 - 1350 12013 6020 21303 21 595000 424200 170800 357 23.6 5.34 520 7210 4950 t2aS O 22 549000 385700 163300 359 22.4 5.07 850 1210 4760 12820 23 413000 322700 90300 539 25.0 5.66 1280 10820 7300 19400 24 542000 422800 119200 359 24.4 .52 840 1210 4850 12900 25 589700 458900 129800 461 25.6 5.80 1036 9613 6330 16979 26 562700 458900 129800 461 - - 1036 9613 6330 16979 27 588700 458900 129800 461 - 1036 9613 6330 16979 28 621000 490600 140400 539 23.0 5.21 1380 10810 7100 19290 29 525000 402100 122900 359 25.6 5.80 950 1210 4550 12710 30 413000 3 1 .7400 105600 539 27.4 6.20 1290 10810 7050 19150 31 462000 350600 111400 360 24.4 5.52 760 1210 4800 12770 T0i .L 20066600 13527400 6539200 14448 23.3 4 5.73 33585 299184 198099 5303b7 I Average Value 18 ------- TABLE 12 PLANT RECORDS HOVE BER 1985 Averaqe Nitrate sq/i Gailcns of Water In Blended Water Ealions of Wastewater Ba llons Total To Treated By Saturated Dilute Slow Date System 6y 1 X Passed Brine As l O3 As N Brine Rinse Backwash Wastewater 1 306000 228000 78000 239 20.4 4.62 500 48*6 3106 8412 2 306000 228000 78000 239 -- 500 4806 3106 8412 3 306000 22800 78000 239 - 500 4806 3106 8412 4 497000 378600 118400 359 24.4 5.52 600 7210 4620 12430 5 650000 490700 159300 539 25.0 5.66 860 10820 6910 16590 6 638000 484100 153300 539 22.0 4.98 1010 10810 7090 18910 7 633000 493800 139200 539 22.4 5.07 1060 10820 7050 18930 8 787700 593700 194000 359 23.0 5.21 1166 10813 6590 185 9 9 787700 593700 194000 359 - 1166 10813 6590 18569 10 787700 593700 194000 359 - 1166 10813 6590 18569 Ii 650000 490700 159300 359 860 10820 6910 859i) 12 584000 453200 130800 360 24.0 5.43 1460 7210 5870 [ 4540 13 638000 472000 166000 359 26.0 5.89 740 7200 4550 14 970D0 494900 102100 359 29.4 6.43 530 7210 4720 12460 15 612000 451700 160300 359 27.0 6.11 703 7210 4726 l253 lb 612000 451700 160300 359 - 703 7210 4726 17 612000 451700 160300 359 - 703 7210 4726 12639 18 516000 289700 228300 359 27.2 6.16 550 7220 4730 l23 . 19 705000 603500 101500 360 29.2 6.61 4500 1210 4630 163t.,) 20 557000 482200 74800 359 V.6 6.25 8000 7210 4470 19690 21 620000 540600 79400 539 27.0 6.11 1010 8900 4580 14490 22 600700 523400 77300 360 27.4 6.20 653 7866 5166 13685 23 600700 523400 77300 360 - - 653 7866 5166 13685 24 600700 523400 77300 3o0 653 7866 5166 13.685 25 594000 516600 77400 331 27.6 6.25 780 7210 4560 12550 26 619000 619000 --- 359 26.0 5.89 560 7210 4690 12460 27 897000 797900 99100 656 24.0 5.43 373 12016 7706 21095 28 897000 797900 99100 656 1313 12018 7706 21095 29 897000 797900 99100 656 - 1373 12016 7706 21095 30 897000 797900 99100 656 -- 1373 12016 7706 21095 31 - - TOTAL 19007200 15 2200 3615000 12295 25.5 a 5.77 37078 257209 164968 459255 a AYeraqe Value 19 ------- TABLE 13 PLANT RECORDS DECEMBER i925 Aver qe Nitrate .η i! Gallons of Water In blended later 6allons of Wastewater Gallons Total To Treated By Saturated Dilute Slow 6alloni Date Syste. By I I Passed Brine As N03 As N Brine Rir.se Backwash Wastewater 2 489000 483500 5500 354 26.0 5.89 16440 7210 2660 26310 3 588000 538400 49800 360 27.0 6.11 1000 7210 6430 14640 4 558000 513900 44100 359 27.4 o.20 610 7200 4690 12500 5 526800 484400 42400 359 27.0 6.11 758 7038 3S08 11704 6 526800 484400 42400 359 - 758 7038 3908 11704 7 528900 484400 42400 359 758 7038 3908 11704 8 526800 484400 42403 359 758 7038 3908 11704 9 586000 519100 66900 359 24.4 5.52 840 7900 5610 14350 10 548000 406200 141800 359 23.4 5.30 B50 7210 2920 10980 11 588000 404800 193200 180 22.0 4.99 440 3600 4670 8710 12 633000 413300 219700 359 25.0 5.66 690 7210 4680 12580 13 607700 337100 270600 240 24.0 5.43 460 1800 307 2567 14 607700 337100 210600 240 - 460 1800 307 2567 IS 607700 337100 270600 240 - - 460 1800 307 2567 16 644000 348400 295600 179 26.4 5.98 170 360 3680 4210 17 579000 312700 266300 359 26.0 5.89 - 5190 510 4910 10610 18 658000 351800 300200 240 26.4 5.98 6410 3600 2390 12400 19 503000 277900 225100 179 23.8 5.39 390 3610 2610 6610 20 755600 414700 340900 29? 26.6 6.02 660 6006 3737 10403 21 755600 414700 340900 299 --- - 660 6006 3737 10403 2i 755600 414700 340900 299 - - 660 6006 3737 10403 23 1086900 966900 120000 180 -- 395 3729 2666 6190 24 1086900 966900 120000 180 - - 395 3729 2666 6790 25 1086900 966900 120000 180 - 395 3729 2665 6790 26 1086900 966900 120000 lEO -- 395 3729 2666 6790 27 1086900 966900 120000 180 -- 395 3729 2666 6790 28 1086900 966900 120000 lEO - 395 3729 2686 6790 29 1086900 966900 120000 180 - 395 3729 2666 6790 30 1086900 966900 120000 180 395 3729 2866 6790 31 1089500 1089500 - 180 -- - 3350 3605 2445 9400 TOTAL 22355800 1 ,593700 4762100 7960 25.4 4 5.75 45932 140627 96787 283346 Average Value 20 ------- delivered to the distribution system. The remainder of the columns list the type of wastewater produced and the daily totals. The last line of each of the above tables gives the total water quantities and monthly average nitrate levels. CHEMICAL COMPOSITION OF RAW. TREATED AND BLENDED WATER Table 14 lists the anion compositions of raw water from Well No. 2, treated, and blended water. These data are taken from monthly analyses performed by a State certified laboratory. It can be noted that the raw water quality gradually improved and nitrate values dropped below the maximum contaminant level in June 1985. Continuation of operation was required by the State of C 1ifornia to maintain nitrate below 7.9 mg N03-N/L (35 mg N03/L). Decreases in the other interferring anions also occurred over this period of operation. In January, 1986 the plant was taken out of operation to modify the brine distributors and install the fivefoot beds. It can be noted that nitrate levels in raw water began to increase in early 1986 following this period of shutdown. An analysis of these trends is given in Section 10 of this report. Pk NT SETTINGS Table 15 shows brine dosages and service batch with monthly summaries of other data. The December, 1984 plant settings were the same as for the immediate previous months. Salt dose was maintained at 5.61 pounds per cubic foot of resin (1.5 BV of 6%). Actual measured amounts varied, but averaged 5.42. If the plant were shut down and then restarted out of sequence, some vessels could receive either a double regeneration or less than one and cause an increase or decrease in this average number. Changes in service batches were made in December, 1985 to reflect lower nitrate levels in raw water. The percent of treated water in the distributed blend was manually adjusted from time to time to reflect actual or anticipated seasonal changes in untreated water composition and to maintain the nitrate level below 7.9 mg N03-N/L (35 mg N03-L) as required by the State operating permit. Although ri trate levels in untreated water tended to decrease from irc 1 nth to month, these changes were not significant enough to require major changes in operating conditions. In December, 1985 nitrate levels were well below the MCL in the untreated water. However, the plant was kept in operation according to the State permit. 21 ------- TABLE 14 MONTHLY ANION ANALYSES BY CERTIFIED LAB G/L Nitrate ** Sulfate * Bicarbonal-e Chloride To nth Raw Trt Bind Raw Trt Bind Raw Trt Bind Raw Trt Bind 184 7]. 25 4J 1i5 0 34 104 100 102 88 203 169 484 66 21 37 95 0 38 113 21 38 84 208 161 584 60 20 28 100 0 16 100 38 80 77 22 177 684 56 13 26 95 0 27 87 75 50 75 177 158 784 58 14 24 85 0 21 70 57 67 74 174 148 884 50 10 14 80 0 0 69 61 55 68 155 154 984 49 3 20 76 0 17 75 43 49 58 148 128 1084 51 13 31 60 0 36 80 21 50 60 166 122 11 84 62 17 28 80 0 28 82 47 54 62 159 112 1284 50 15 27 75 0 26 78 70 45 59 139 117 185 58 18 37 90 0 42 88 85 63 90 155 121 285 52 16 28 82 0 29 78 12 57 57 172 115 385 44 12 28 70 0 32 76 48 65 55 144 119 485 52 14 22 80 0 17 81 90 64 61 135 127 585 49 13 15 68 0 0 75 22 17 60 159 165 685 43 12 21 68 0 21 67 13 46 53 153 109 785 41 12 20 55 0 20 66 17 44 50 137 102 885 41 11 60 0 63 10 49 140 985 40 11 19 60 0 22 60 21 36 47 131 94 1085 40 11 21 73 0 19 77 23 47 63 125 94 1185 40 17 0 92 1285 33 9 28 50 0 31 67 62 65 46 100 67 186 35 9 21 52 0 25 64 11 49 44 131 83 286 52 7 29 80 0 34 75 21 62 67 86 104 386 36 11 20 486 37 3 23 586 52 10 36 686 63 12 39 786 48 12 39 886 50 16 28 986 58 18 31 1086 47 13 24 1186 33 16 24 49 68 38 1286 49 18 23 75 79 63 * 0 = less than 5.00 ** Concentration of nitrates are given as mg N03/L. To convert to mg N03-N/L, divide values in above table by 4.43. 22 ------- TABLE 15 SUMMARY OP OPERATING DATA TO .JANUARY 1, 1986 DATA Salt Dose Mg/L in Blends Lbs/Cu Ft Lbs/Kgal %Treated* 1000 Gal Cu MG _ 9D _ _9!_ 2 _ D4 A Y E 689 5.99 2.01 65.20 21.20 9.79 5307 5.31 7-89 6.35 2.*e 7*.00 22.30 5.0 3595 9.91 6.96 2.89 87.20 29.70 5.50 3002 11.91 9-89 6.90 2.69 80.90 23.90 5.29 9295 16.15 10-89 6.35 2.10 69.50 23.80 5.38 9738 20.89 1189 6.55 2.62 83.80 23.20 5.29 3771 29.66 6.36 2.99 76.10 23.20 5.2 f 9110 1269 5.60 1.70 61.70 29.33 5.99 12902 91.17 1 OS 5.08 1.111 66.50 26.60 5.01 7826 99.00 2- 6 5 9.85 1.85 79.20 20.10 6.35 16695 65.09 3 05 9.90 1.60 66.70 25.70 5.01 6615 72.96 f-OS 5.63 1.95 67.03 21.90 9.83 9037 76.30 S-OS 5.91 2.29 00.70 26.70 6.03 6070 89.37 6-89 5.78 2.21 79.30 29.80 5.60 19962 103.03 7-85 5.56 2.09 70.10 25.10 5.90 21918 129.25 885 5.57 1.97 69.00 28.50 6.99 27173 152.92 9-8 5 5.91 1.99 SS .qO 25.20 5.69 29736 177.15 10es 5.50 1.91 67.90 25.30 5.71 20067 197.22 1165 9.97 1.71 01.00 25.50 5.76 19007 216.23 1285 5.53 1.90 78.70 25.90 -S.7f 22356 230.59 5.92 1.89 70.98 29.66 9.00 16139 Service Batch Per Vessel (gallons) BV Prior to 11/6/85 l659.OOx 100 260.93 11/6/85 2000.00 314.56 12/12/85 2 500.OOx 100 393.21 1/1/86 5ft beds tnstallcd * Averages per gLven month 23 ------- Plant adjustments were made in December to accomodate the installation of the fivefoot resin beds and to reflect the drop in raw water nitrate. EVALUATION OF PRIMARY PLP NT PERFORMANCE TO JANUARY 1, 1986 For the purpose of this analysis, as in Volume 1 of this report, plant performance data is considered to be primary and secondary in nature. Prir ary performance relates to ch mica1 factors involved in the process such as nitrate leakage, regenerant used, brine efficiencies and effluent histories. These factors together with the resin used determina the primary adjustments which must be made to operate the plant successfully and efficiently. These parameters are also predictable based on various models of resin interaction with feed and product waters. Secondary performance factors relate to non-critical plant adjustments such as the amount of water used for diluting brine, blending raw with treated water, and backwashing. These factors, although important for proper plant operation, are not critical for achieving best chemical efficiency but are more related to hydraulic efficiency. These parameters are more or less left to the operator to determine and may vary due to physical design of the plant. CRITERIA OF PRIMARY PERFORMANCE Primary performance data is evaluated by comparing the actual performance data with that which can be estimated from ion exchange theory. The major parameters related to operating cost here are nitrate leakage and the consumption of regenerant salt per amount of nitrate removed from raw water. During the 1985-1986 period of operation only one brine dosage (although brine dosages varied due to lack of precise control) and bed life were used while blending percentages were frequently altered. The latter parameter is not considered an adjustment to the ion exchange system per se but rather an adjustment to the distribution system only because changes in blend percentages do not effect brine use efficiency (BUF). Five criteria can be used to evaluate plant performance. These are: 1. Salt Dosage Reguir.inents 2. Brine Use Factors 3. Nitrate Leakages 4. Column Efficiency 5. Effluent Histories 24 ------- These quantities can be measured and compared to projected values or estimates from theoretical considerations to determine if the plant performance was optimum or, if not, to determine the cause of inefficiency. ESTIMATES OF SALT DOSAGE. BRINE USE FACTOR. ArID NITRATE LEAKAGE The amount of salt required for regenerating a nitrate spent bed can be estimated by the method described in Reference 2 provided a Type I or II strong base anion resin is used. Various factors must be known or closely estimated about the feed water and product water compositions and resin properties. Actually, before starting operation of the plant such a calculation was made to adjust initial salt loading and useful bed volumes to breakthrough, BV(N). The plant operating parameters were adjusted as described in Volume 1 of this report (Reference 1) and were as reviewed above. They were maintained until January of 1986 when changes were made to accoinodate the fivefoot deep resin bed. From the amount of nitrate, sulfate, bicarbonate and chloride ions in the raw water (See Table 14) and using 1300 meq/L for anion resin capacity and a value of 4 for the nitrate to chloride selectivity coefficient, K(NC), nitrate leakages at given brine dosages can be predicted by the method referred to above. From this information a Brine Use Facto± (BUF) can also be predicted. The BUF is defined as the chemical equivalents of sodium chloride consumed as regenerating brine by the plant to remove one chemical equivalent of nitrate from the feed water. This value is always greater than one in an ion exchange plant because chloride is required for the removal of other anions from the spent resin bed. Because of the higher selectivity of the resin for nitrate than chloride further inefficiency is introduced. Projected nitrate leakage and the best achievable BUF based on ion exchange theory and the particular process employed were estimated for each month using the average brine dosages and the service By. The results of these estimates are shown in Figures 1 through 13. Each Figure is a self-consistent set of data or conditions representing chemical parameters for the feed water, product water, regenerant and resin composition. This set of conditions is the best performance expected from a theoretical model of the process (Reference 2). The required input for the calculations are the resin capacity, the service By, feed water composition, the first six lines of each 25 ------- WATER AND COLUMN CHEMISTRY FOR PLANT BV OF 260 MG N03/L = 50 MG N03N/L = 11.2943302 SULFATE MG/L = 75 CHLORIDE MG/L = 59 BICARBONATE MG/L = 78 VOL.CAPACITY (EO/L)= 1.3 BV(N)= 475 NITRATETOCHLORIDE ED CONST MG N03/L IN TREATED WATER MS N03N/L IN TREATED WATER MOLE FRACTION N03 IN TREATED WATER MOLE FRACTION N03 ON RESIN AT RUN START BV(N)OF REGENERATED RESIN POUNDS NACL TO REMOVE S04 FROM ONE CU FT MOLE FRACT.N03 ON RESIN END OFRUN POUNDS NACL/Cu FT TO REMOVE N03 POUNDS NACL/cu FT RESIN NEEDED BY OF 67..NACL NEEDED BRINE USE FACTOR POUNDS NACL/1000 GAL TREATED WATER- PER CENT TREATED N BLEND POUNDS NACL/i000 GAL BLENDED WATER @ 30 MG/L FIGURE 1 DEC. 1984 PROJECTED OPERATING DATA =4 = 13.6 = 3.07205783 = .0413127814 = .14702864 = 405.85111 RESIN= 1.48068237 = .264447994 = 4.1219653 = 5.60264768 = 1.49803414 = 9-8138331 2.88083489 = 54.9450549 N03= 1.58287631 26 ------- WATER AND COLUMN CHEMISTRy FOR PLANT By OF 260 MG N03/L 58 MG NO3N/L = 13.1014231 SULFATE MG/L 90 CHLORIDE MG/L = 68 BICARBONATE MG/L = 88 VOL.CAPACITY (EO/L)= 1.3 BV(N)= 403 NITRATETO_CHLORIDE ED CONST = 4 MG NO3/L IN TREATED WATER = 21 MG N03N/L IN TREATED WATER = 4.7436187 MOLE FRACTION N03 IN TREATED WATER = .054908681 MOLE FRACTION N03 ON RESIN AT RUN START = .188572004 3V(N)OF REGENERA RESIN = 327.772937 POUNDS NACL TO REPICVE S04 FROM ONE CU FT RESIN= 1.77681885 tIOLE FRACT.N03 ON RESIN END OFRUN = .307926843 POUNDS NACL/ClJ FT TO REMOVE N03 = 3.27414384 POUNDS NACL/CU FT RESIN NEEDE = 5.05096268 BV OF 6Y. NACL NEEDED = 1.35052479 BRINE USE FACTOR = 8.70400586 POUNDS NACL! 1000 GAL TREATED WATER = 2.59716304 PER CENT ThEATED IN BLEND = 75.6756757 POUNDS NACL/1000 GAL BLENDED WATER @ 30 MG/L r O3 1.96542063 FIGURE 2 JAN. 1985 PROJECTED OPERATING DATA 27 ------- WATER AND COLUMN CHEMISTRY FOR PLANT BV OF 260 MG N03/L = 52 MG NQ3N/L = 11.7461035 SULFATE MG/L = 82 CHLORIDE MG/L = 57 BICARBONATE t iG/L = 78 VCL.CAPACITv (EO/L)= 1.3 BV(N): 448 NITRATETO_CHLORIDE ED CONST = 4 MG N03/L IN TREATED WATER = 17.6 MG N03N/L IN TREATED WATER = 3.97560425 MOLE FRACTION N03 IN TREATED WATER = .0522651212 MOLE FRACTION N03 ON RESIN AT RUN START = .180723827 BV(N)OF REGENERATED RESIN = 367.735226 POUNDS NACL TO REMOVE S04 FRGM ONE LU FT RESIN= 1.61887939 MOLE FRACT.N03 ON RESIN END OFRUN = .291691569 POUNDS NACL/CU FT TO REMOVE N03 = 3.235C 9994 POUNDS NACL/CU FT RESIN NEEDED = 4.85396933 BV OF 67. NACL NEEDED = 1.29785249 BRINE USE FACTOR = 8.99674134 POUNDS NACL/1000 GAL TREATED WATER = 2.49587019 PER CENT TREATED IN BLEND = 63.9534994 POUNDS NACL/loflo GAL BLENDED WATER @ 30 MG/L N03= 1.59619605 FIGURE 3 FEB. 1985 PROJECTED OPERATING 0A,A 28 ------- WATER AND COLUMN CHEMISTRY FOR PLANT BV OF 260 MG N03/L 44 MG N03-N/L = 9.93901062 SULFATE MG/L = 70 CHLORIDE MG/L = 55 BICARBONATE MG/L = 76 JOL.CAPACITV (EQ/L)= 1.3 BV(N)= 520 NITRATETO-CHLORIDE EO CONST = 4 MG NO3/L IN TREATED WATER = 13.25 MG N03-N/L IN TREATED WATER - = 2.99299751 MOLE FRACTION N03 IN TREATED WATER = .0430587778 MOLE FRACTION N03 ON RESIN AT RUN START .152531633 BV(N)DF REGENERATED RESIN 440.983926 POUNDS NACL TO REMOVE S04 FRCM ONE Cu FT RESIN= 1.38197021 MOLE FRACT.N03 ON RESIN END OFRUN - = .251725182 POUNDS NACL/Cu FT TO REMOVE N03 = 3.52239285 POUNDS NACL/C(j FT RESIN NEEDED = 4.90436306 BV OF 67. NACL NEEDED = 1.31132702 BRINE USE FACTOR = 10. 1691401 POUNDS NACL/ 1000 GAL TREATED WATER = 2.52178273 PER CENT TREATED IN BLEND = 45.Z2B4 53 POUNDS NACL/1000 GAL BLENDED WATER @ 30 MG/L N03= 1.14812872 FiGURE 4 MAR. 1985 PROJECTED OPERATING DATA 29 ------- 4ATER AND COLUMN CHEMISTRY FOR PLANT BY OF 260 MG NO3/L = 52 MG N03-N/L = 11.7461035 SULFATE M ) CHLORIDE P1G/L = 61 BICARBONATE MG/L = 81 VOL.CAPACITY (EO/L) 1.3 BV(N) 451 NITRATETO-CHLORIDE EQ CONST = 4 MG N03/L IN TREATED WATER 14.7 MG N03N/L IN TREATED WATER = 3.205309 MOLE FRACT:oN NO . IN TREATED WATER = .0427081731 MOLE FRACTIUN 1403 ON RESIN AT RUN START = .151430706 BV(N)OF REGENERATE?) RESIN = :83.5031 POUNDS NACL TO REMOE 504 FROM ONE CU FT RESIN 1.57939433 MOLE FRACT.NO3 ON RESIN END OFRUN = .271753267 POUNDS NACL/CU FT TO REMOVE NO = 4.07710755 POUNDS PJACL/CU FT RESIN NEEEED = 5.65650208 BY OF 67. NACL NEEDED = 1.5124371 BRINE USE FACTOR = 9.66909589 FOUNDS NACL/1000 GAL TPEATED WATER 2.90856 37 PER CENT TREATED IN BLEND = 58.96 123 : PflUNDS IJACLJ1000 GAL BLENDED WATER @ 30 11 iL NO3= 1.71549472 FIGURE 5 APR. 1985 PROJECTED CPERATThIG DATA 30 ------- WATER AND COLUMN CHEMISTRY FOR PLANT BY OF 260 =4 13.15 2.97040886 .041:715114 147214577 429. 180524 1. :42485:5 2&85978 S I%7 t .t. JI 5.41560886 S A flr.fl7 £ 9.63174261 = 2.7 5466107 = 52.998605 : N33 1.47583153 FIGURE 6 MAY 1985 PROJECTED OPERAT iNG DATA MG N03/L 49 MG N03-N/L = 11.0684436 SULFATE MG/L 68 CHLORIDE MG/L = 60 BICARBONATE MG/L = 75 VOL.CAPACITY (EO/L) 1.3 BV(N)= 503 NITRATETO-CHLORIDE EQ CONST MG N03/L IN TREATED WATER = MG N03N/L IN TREATED WATER = MOLE FRACTION N03 IN TREATED WATER = MOLE FRACTION N03 ON RESIN AT RUN START BVCN)OF REGENERATED RESIN = POUNDS NACL TO REMOVE S04 FROM ONE CU FT RESIN MOLE FRACT.N03 ON RESIN END OFRUN = POLNDS NACL/CU FT TO REMOVE N03 = POUNDS NACL/CU FT RESIN NEEDED = BY CF 67. NACL NEEDED = BRINE USE FACTOR POUNDS NACL/1000 GAL TREATED WATER PER CENT TREATED t N BLEND POUNDS NACL/1000 GAL BLENDED WATER @ 30 MG/L 31 ------- =4 10. 15 9-;74QQ4 CL48_048 55 126108468 469.502441 1.3424 55 :5 207641 4. 43793271 5.78041906 4 £ = 11.2194254 = 2.97224293 = 39.5738204 N03= 1.17623008 FIGURE 7 JUN. 1985 PROJECTED OPERAT G DATA WATER AND COLUMN CHEMISTRY FOR PLANT BV OF 260 MS N03/L = 43 MG N03N/L = 9.71312401 SULFATE MG/L = 68 CHLORIDE MG/L = 53 BICARBONATE MG/L = 67 VOL.CAPACITY (EO/L)= 1..: DV(N)= 537 NITRATETOCHLORIDE EO CCNST MS N03/L IN TREATED WATER = MS N03N/L IN TREATED WATER = MOLE FRACTION N03 IN rREATED WATER MOLE FRACTION N03 ON RESIN AT RUN START = BV(N)OF REGENERATED RESIN = POUNDS NACL TO REMOVE S04 FROM ONE CU FT RESIN= MOLE FRACT.N03 ON RESIN END OFRUN POUNDS NACL/CU FT REMOVE N03 = POUNDS NACL/CJ FT RESIN NEEDED = DV OF 67. NACL NEEDED = BRINE USE FACTOR POUNDS NACL/1000 GAL TREATED WATER PER CENT TREATED IN BLEND POUNDS NACL/1000 GAL BLENDED WATER @ 30 MG/L 32 ------- WATER AND COLUMN CHEMISTRY FOR PLANT BV OF 260 MG N03/L = 41 MG N03N/L SULFATE MG/L CHLORIDE M6/L BICARBONATE MG/L = 66 VOL.CAPACITY (EO/L)= 1.3 BV(N)= 609 NITRATETO--CHLORIDE EO CONST MG N03/L IN TREATED WATER MG N03N/L IN TREATED WATER = MOLE FRACTION N03 IN TREATED WATER MOLE FRACTION N03 ON RESIN AT RUN START = BV(N)OF REGENERATED RESIN = POUNDS NACL TO REMOVE S04 FROM ONE CU FT RESIN= MOLE FRACT..N03 ON RESIN END OFRUN = POUNDS NACL/CU FT TO REMOVE N03 = POUNDS NACL/CU FT RESIN NEEDED = BV OF 67. NACL NEEDED = BRINE USE FACTOR POUNDS NACL/1000 GAL TREATED WATER PER CENT TREATED IN BLEND POUNDS NACL/1000 GAL BLENDED WATER @ 30 MG/L FIGURE 8 JULY 1985 PROJECTED OPERATING DATA = 9.2613Z08 c-c. C. =4 = 8.8 1. 987bZ212 033027 146 120 19 048 Z36.. 150781 1. 08583374 - 224070016 4. 57920235 5.66503609 1.51471553 = 11.2174347 = 2.91291449 = 34. 1614907 N03= .995095009 33 ------- WATER AND COLUMN CHEMiSTRY FOR PLANT BV OF 260 GAL TREATED IN BLEND GAL BLENDED FIGURE 9 AUG. 1985 PROJECTED OPERAT1NG DATA 9. 26l 5O8 MG N03/L = 41 MG N03N/L SULFATE MG/L = 60 CHLORIDE MG/L = 49 BICARBONATE MG/L = VOL.CAPACITY (E0/L)= 1.3 BV(N)= 587 NITRATETOCHLORIDE EO CONST MG N03/L IN TREATED WATER = MG N03-N/L IN TREATED WATER = MOLE FRACTION N03 IN TREATED tAIATER = MOLE FRACTION N03 ON RESIN AT RUN START = BVCN)OF REGENERATED RESIN = POUNDS NACL TO REMOVE S04 FROM ONE CU FT RESIN= MOLE FRACT.N03 ON RESIN END OFRUN = POUNDS NACL/CU FT TO REMOVE N03 = POUNDS NACL/CU FT RESIN NEEDED = BV OF 67. NACL NEEDED = BRINE USE FACTOR POUNDS NACL/1000 ER CENT TREATED POUNDS NACL/lOOo =4 9.21 2.08041563 f A _..,,_,_a a _, 124568772 514.138868 1.1845459 71 17159 A p. 5. 57311839 1.49013861 = 11.1777523 WATER = 2.86565117 = 34.6020761 WATER @ 30 M6/L N03= .991574798 34 ------- WATER AND COLUMN CHEMISTRY FOR PLANT BV OF 260 MG N03/L = 40 MG N03-N/L SULFATE MG/L CHLORIDE MG/L = 47 BICARBONATE MG/L = 60 VOL.CAPACITY (EO/L)= 1. BV(N)= 596 NITRATETOCHLORIDE EQ CONST MG N03/L IN TREATED WATER = MG NO N/L IN TREATED WATER = MOLE FRACTION N03 IN TREATED WATER = MOLE FRACTION N03 ON RESIN AT RUt L ST, RT = BV(N)OF REGENERATED RESIN = POUNDS NACL TO REMOVE S04 FROM ONE CU FT RESIN= MOLE FRACT.N03 ON RESIN END OFRUN = POUNDS NACL/CLJ FT TO REMOVE NO = POUNDS NACL/CU FT RESIN NEEDED = By OF 67. NACL NEEDED = BRINE USE FACTOR POUNDS NACL/1000 GAL TREATED PER CENT TREATED IN BLEND POUNDS NACL/1000 GAL BLENDED FIGURE 10 SEP. 1985 PROJECTED OPERATING DATA = 9.0354642 = 60 =4 8.21 1 8545°03 r r , L L iJ J .115148027 527. 4292 8 1. 1845459 .217696414 4.72510489 5.90965079 1. 580 1205 11.8527201 WATER = 3.038693 - I iV L A WATER @ 0 MG/L N03= .955864526 35 ------- WATER ND COLUMN CHEMISTRY FOR PLANT BV OF 260 =4 11.2 2. 52992 98 .047 198401 q 4 SI / J Art - nc% .,.Ja_ _,_ _ 1.44119751 21B681 74 4. 05 08884 5. 49620635 1.46959528 12. 168123 = 2.8261447] = 34.722222 WATER i 0 MG,. N0= .981300266 FIGURE 11 OCT. 1965 PROJECTED OPERATiNG DATA = 9.0354642 MG N03/L = 40 MG N03-N/L SULFATE MG/L = 73 CHLORIDE MG/L = BICARBONATE MG/L = 77 VOL.CAPACITY (EO/L)= 1. BV(N)= 522 NITRATETO-CHLORIDE EO CONST MG N03/L IN TREATED WATER MG N03N/L IN TREATED WATER = MOLE FRACTION N03 IN TREATED WATER MOLE FRACTION N03 ON RESIN AT RUN START = BV(N)OF RECENERATED RESIN = POUNDS NACL TO-REMOVE S04 FROM ONE CU FT RESIN MOLE FRACT.N03 ON RESIN END OFRUN = POUNDS NACL/CU FT TO REMOVE N0 = POUNDS NACL/CU FT RESIN NEEDED = BV OF 67. NACL NEEDED = BRINE USE FACTOR POUNDS NACL/1000 GAL TREATED WATER PER CENT TREATED IN BLEND POUNDS NACL/1000 GAL BLENDED 36 ------- WATER AND COLUMN CHEMISTRY FOR PLANT DV CF 362 MS N03/L 40 MG N03-N/L SULFATE MG/L CHLORIDE MG/L = 47 BICARBONATE MG/L = 60 VOL.CAPACITY (EO/L)= 1 BV(N) 596 NITRAThT0-CHLORIDE EO CONST = tIG N03/L IN TREATED WATER = 115 N03N/L IN TREATED WATER MOLE FRACTION N03 IN TREATED WATER = MOLE FRACTION N03 ON RESIN AT RUN START = BV(N)OF RE6ENERATED RESIN = POUNDS NACL TO REMOVE S04 FROM ONE CU FT RESIN= MaLE FRACT.N03 ON RESIN END OFRUN = POUNDS NACL/CU FT TO REMOVE N03 POUNDS NACL/CU FT RESIN NEEDED = DV OF fr7. NACL NEEDED BRINE USE FACTOR POUNDS NACL/1000 GAL TREATED WATER PER CENT TREATED IN BLEND POUNDS NACL/1000 GAL BLENDED WATER @ 30 MG/L FIGURE 12 NOV. 1985 PROJECTED OPERATiNG DATA = 9.0354642 = 60 4 11.65 2. 63157895 0447099986 157689149 502. 072537 1.64925236 285017934 4.08188987 5.73114223 1 .53239097 9.25762618 2.11656211 = 35.2733686 N03= .746582756 37 ------- WATER AND COLUMN CHEMISTRY FOR PLANT By OF 400 GAL TREATED IN BLEND GAL BLENDED =4 9-97 2.25203945 0405252063 144529555 597.945018 1.51864859 58822359 4.11111249 5.62976108 1.50528371 10. 1310888 = 1.88160464 = 13.0264872 P403= .245106987 FiGURE 13 DEC. 1985 PROJECTED OPERATiNG DATA PIG N03/L 33 PIG P403-N/L = 7.45425796 SULFATE MS/L = 50 CHLORIDE MG/L 46 BICARBONATE MG/L = 67 VOL.CAPACITY (EQ/L)= 1.3 BV(N)= 698 NITRATE-TOCHLORIDE EO CONST MG N03/L IN TREATED WATER PIG N03-N/L IN TREATED WATER = MOLE FRACTION N03 IN TREATED WATER = MOLE FRMCTION N03 ON RESIN AT RUN START = BV(N)OF REGENERATED RESIN = POUNDS NACL TO REMOVE SO4 FROM ONE Cu FT RESIN= MOLE FRACT..N03 ON RESIN END OFRLJN = POUNDS NACL/CU FT TO REMOVE N03 = POUNDS NACL/CU FT RESIN NEEDED = BV OF 67. NACL NEEDED = BRINE USE FACTOR = POUNDS NACL/1000 PER CENT TREATED POUNDS NACL/1000 WATER WATER @ 30 MG/L 38 ------- Figure, line 8, an equi.librium constant, and line 9, the nitrate leakage. Line 7 gives the service BV for a completely regenerated resin. All other data pertains to a partially regenerated bed. To estimate a nitrate leakage at a given brine dosage the latter parameter is an input and the leakage is an output. The input value for the service BV must always be less than the value in line 7 wnich represents 100% bed usage. The other data listed in the Figures is obtained as fallout from the calculations. For example, an estimate of salt required to remove the sulfate from the resin is made and can be compared with the amount of salt required to remove only nitrate. In Figure 1 these amounts are 1.48 lbs/cu. ft. and 4.12 lbs/cu. ft. respectively. Therefore, if sulfate were not present, 26% less salt would be required. COMPARISON OF PLANT PERFORMANCE TO PROJECTED PERFORMANCE The measure of overall plant efficiency used in McFarland is a comparison of the observed BUF with the BUF as shown in the Figures 1 through 13. This comparison is made in Table 16. The ratio of these two multiplied by one hundred represents a plant performance factor given in the last column of Table 16. This factor is here called Column Efficiency which is the percent of the best performance which can be expected (or what can be considered practically achievable). This factor represents how well the resin bed is performing in conjunction with the hydraulic and mechanical features of the plant. It is independent of the chemical processing efficiency described above as BUF. The average Column Efficiency for the thirteen months shown in Table 16 was 96.27. This means that during this period of time the plant was operated in such a manner that it removed 96.27% of the nitrate that it would be expected to remove after chemical inefficiencies are accounted for. Table 16 also compares the actual nitrate leakage values in the treated water to what was projected to be obtained. The average values obtained were 95.1% of the theoretical value. EFFLUENT HISTORIES Although effluent histories can be estimated from computer programs as was demonstrated in previous publications (References 4 and 7), this data is not easily obtainable from an operating plant unless the beds are run beyond their capacity. This would be accompanied by nitrate dumping and, consequently, would be unsafe operation. Effluent history 39 ------- TABLE 16 PROJECTED AND OBSERVED PLANT DATA Treated Water 1itrate Mg/L BLJF Column Efficiency N03/L N/L tise Factor Obsv. Pro- i. Obsv. Proj. Date Obsv. Proj. 1284 15.00 13.60 3.39 3.07 10.29 9.80 95.24 185 ie.oo 21.00 4.07 4.74 8.17 8.70 106.49 285 16.00 17.60 3.61 3.98 8.67 9.00 103.81 385 12.00 13.25 2.71 2.99 9.85 10.20 103.55 485 14.00 14.70 3.16 3.32 5.57 9.70 101.36 585 13.00 13.15 2.94 2.97 9.66 9.63 99.69 685 12.00 10.15 2.71 2.29 11.99 11.22 93.58 785 12.00 880 2.71 1.99 12.55 11.21 8?.32 885 11.00 9.21 2.48 2.08 11.94 11.18 93.63 985 11.00 8.21 2.48 1. 5 13.10 11.85 90.46 1085 11.00 11.20 2.48 2.53 12.19 12.17 99.84 1185 17.00 11.65 3.84 2.63 11. 0 9.26 80.52 1285 9.00 9.97 2.03 2.25 9.80 10.13 103.37 13.15 12.50 2.97 2.82 10.71 10.31 96.27 40 ------- data was reported in Reference 1 up to nitrate breakthrough and found to be close to the computer generated data. No further histories were taken during the last two years of operatic. SECONDARY PLANT PERFORNANCE 1985 The factors describing the secondary plant performance for the 1985 year are given in Table 17. These factors are independent of chemical processing and relate to the generation of wastewater. The month of highest production was August 1935 providing over 27 million gallons of delivered water and is close to the maximum delivery capacity of the well. Although the amounts for the wash and backwash water are a set value per cycle, they appear to vary because the month may end with or without the week end amounts being included. The overall percentages of brine and wastewater are compared in the last two lines of Table 17. The wastewater disposed to the sewer system was only 2.53% of the water pumped giving a remarkably high water recovery percentage of 97.47%. OTHER PL NT DATA - 1985 Other operating data of interest is given in Table 18 which shows the average monthly brine dose for the regeneration of each vessel. The number of regenerations varied from about one to three per day. The amount of sodium chloride used varied from about 11,000 pounds to 53,000 pounds per month. The amount delivered per truck load to the site is 25,000 pounds per each delivery. The peak month requires about two deliveries per month and the low month required one delivery about every two months. Th last column gives the service volume settings per month. These settings were increased during the last two months to accomodate the improvement in water quality and the anticipated changes for testing the five-foot resin bed operation. 41 ------- TABLE 1Y SECONDARY PLANT PERFORMANCE FACTORS Thousand Gallons of Wastewater Produced Water Gallons of Brine ( hundreds of gallons) Date Blend Treated Saturated Dilute Rinse Backwash Total 1284 12402 7647 8322 13220 1658 725 2516 185 7826 5201 5132 13722 874 573 1584 285 16845 12492 11781 30576 2359 1372 4036 385 6615 4415 4205 15430 807 521 1483 485 5837 3910 4295 8180 841 563 1487 585 6070 4900 5148 15154 1036 875 2064 685 19462 14467 16238 41441 3295 2536 6246 785 21418 15009 16500 37646 3376 2424 6178 885 27173 18737 20269 49278 4076 2981 7550 985 24736 16168 l8553 81917 3773 2655 7248 1085 20067 13527 14448 33585 2991 1980 5308 1185 19007 15392 12295 37078 2572 1649 4592 1285 22356 17593 12500 45932 1406 967 2833 Monthly -- ---- Average 16139 11497 11514 32550 2236 1525 4087 % of Blend 100.00 71.24 .07 .20 1.39 .95 2.53 % of Trtd 140.38 100.00 .10 .28 1.95 1.33 3.55 42 ------- TABLE 18 OTHER PLANT OPERATING DATA Average Setting Avg Brine* Pounds of of Service Dose per Number of Sodium Volume per Regeneration Regenerations Chloride Each Month Date Igallons) Dur ,ng Month Per Month ( BV) ** 1284 179.90 46.26 2028 260 185 163.10 31.46 13584 260 285 155.89 75.57 31184 260 385 157.43 26.71 11130 260 485 181.54 23.66 11368 260 585 173.64 29.65 13626 260 685 185.54 87.52 42981 260 785 181.72 90.80 43675 260 885 178.82 113.35 53 52 260 985 189.68 97.81 4 ,i.09 260 1085 176.56 81.83 38243 260 1185 183.85 66.88 32544 306 1285 180.69 69.18 33087 365 * For 85 cubic foot resin bed ** - One BV = 635.8 gallons 43 ------- SECTION 4 CAPITAL, OPERATION AND MAINTENANCE COSTS CAPITAL COSTS The capital costs for the construction of the nitrate plant at Well No. 2 were reported in Volume 1 (Reference 1) and are given here again in Table 19 for comparison to the costs of the second nitrate plant being constructed at Well No. 4. Table 19 shows costs for two different sizes of vessels and resin beds to accommodate threefoct deep beds and five-foot beds. The project sponsors were interested in data to compare the performance of the two bed sizes and the resulting cost differences. Consecuently, the first McFarland plant was constructed with the taller vessels to accommodate both beds. The cost was $355,638. Costs for the second McFarland plant are given in Table 20 and total $392,720, an increase of $37,082 over the first plant. Although the plant capacities are the sane, overall design differences amount for the increase. The major cost increase s due to the control building. The McFarland decision makers requested a mo.re sophisticated building which could serve as a laboratory as well as a control room for the plant and one wit - higher quality aesthetics. The laboratory is intended for use on future projects. The first plant has a smaller prefabricated building for this purpose at a much lower cost. Other differences exist between the two plants. The cost for the process controller for the second plant includes programming the plant operation and automatic reporting and record keeping. It also includes hardware and software for remote monitoring and plant adjustment by a host computer/modem system. The engineering design and procurement costs are actual contract values. OPERATION AND MAINTENANCE COSTS In Volume 1 (Reference 1) and previous publications (References 3, 5 and 6) operation and maintenance costs were based on a mix of actual and estimated cost data. These costs have been revised using figures from the McFarland Mutual Water company files kept for the years 1985 and 1986. The 44 ------- TABLE 19 CAPITAL COSTS, McFARLM D WELL NO. 2 PL .NT (1983) ITEM I.X. Vessels (3 included) On-site Construction Brine Tank Other Resin 255 Cu. ft (3 ft depth) 424 Cu. ft (5 ft depth) VESSEL SIZE G D x 6H 6D x 10H* $111,741 81,154 18,700 40,045 40,045 35,000 56,610 Sub Total $271,407 $309,250, Engineering & Athninistratjon 15% 40,711 46,388 Total $311,118 $355,638 *NcFarlandls Plant $ 96,511 81,151 18,700 45 ------- TABLE 20 CAPITAL COSTS, McFARLAND WELL 4 PLANT (1987) ITEM COST I.X. Vessels (3 ea, 6 ft dia x 6 ft H ft) $ 73,540 On-Site Construction 130,000 Brine Tank 16,917 Other * 64,263 Resin 255 Cu ft (3 ft depth) 48,000 Sub Total - $ 332,720 Engineering & Administration (15%) 60,000 TOTAL $ 192,720 * Includes Process Controller $ 50,763 Nitrate Analyzer 13,500 46 ------- TABLE 21 OPERATION AND MAINTENANCE COSTS YEAR COST ITEM 1985 1986 Air Ccmpresser Hach Kits, Reagents D.I. Water Service Piping Supplies Omega, Panel Repair Meter Repair Dionex Repair AMATEK, batch meter repair Grainger Compresser Repair Heater Repair Valve Actuator Springs Coinpresser Chemical Analyses Telephone Operator (One Hr/Day) Engineering/Operator Assist 23 .81 555.99 162 .50 4.20 180.00 692.95 545.15 161. 5 21.60 391.40 49 .50 120.16 3420.05 6000.00 37. 50 1326.00 Sub Total 13273.66 16337.19 Annual Average Production Related Costs 14805.42 Average $ Per million gal P 1 ivered 103.30 245.98 284.85 3505.00 973.21 494.50 398.82 3420.05 5547.98 Salt Electrical Sub Total 3464.20 4623.80 18.93 3760.00 2740.00 24.b5 7224.20 7363.80 47 ------- cost data are listed in Table 21. An explanation of the major cost items in Table 21 follows: Air Compressors Two air compressors were purchased in 1985. One was the main compresser which broke down due to freezing temperatures. At that zixne, a portable compresser was purchased for use while the main compresser was being repaired. Hach Kits. Reagents These supplies are the nitrate analysis kits for nitrate and the reagents including nitrate standards for calibration of the ion chroinatograph. D.t. Water Distilled water is required for the nitrate analyses and for reagents for the ion chromatograph. Salt This is the regenerating chemical used in the nitrate removal process. Latest price per ton was $37.50 delivered to McFarland. Omega. Panel Repair Repairs and rewiring done to main control panel to reactivate power supply and connect to modem. Meter Repair Some components of the outside flow meters were replaced. Dionex Repair Repairs were made to the ion chroinatograph. The high pressure pumps and some valves were replaced. Major expense during 1986 was replaceirent of the motherboard and installation of injection valves of latest design. This Dionex unit had been in service since 1982 on the research program preceeding the plant operation. These are the first major repair costs for the instrument. It is expected that these will not be reocurring costs. Amatek. Batch Meter Repair Replacement and repair of the batch meters for measuring the flow through the vessels was necessary. Problems occurred 48 ------- due to moisture entering the gear box in the transmitter. Valve Actuator Springs Some of the automatic valves would not close properly. This problem was traced to broken actuator springs which had corroded severely. New springs were purchased and coated for corrosion protection. Electrical Power The electrical power costs were taken from the monthly power bills. 10% of the power costs were attributed to the plant and 90% attributable to the cost of bringing water to the surface. This apportionment is based on actual measurements of power consumed with the plant operating and without the plant operating. Chemical Analyses The State operating permit requires analyses by certified laboratory on a monthly basis. Only the distributed water nitrate levels and electrical conductivity are required. For prcper operation of the plant it is also desirable to have monthly checks on untreated and treated .ater of nitrate, bicarbonate, sulfate, and chloride. Telephone A telephune is used at the plant for operation of the computer modem system and for the convenience of the operator. Qperator One hour per day of assistant operator tine is required. This is an estimate based on the three years experience. Routine tasks take about one-half hour per day. Some days when start up and shut down occur or minor repairs are required take more time. The routine tasks involve changing the charts on recorders, checking water level in brine tank, reviewing previous days data, doing Hach test of nitrate, recording meter readings. Encd neering/Operator Because some aspects of the plant require technical skills beyond what is expected to be available in a small community, some professional engineering services are required for proper and economical plant operation. This involves plant adjustments of brine dose and service volume, rinse and wash water adjustments, calibration and maintenance of ion chromatograph, plant inspection and recommendation of repairs, 49 ------- and routine tests on ion exchange resin. In addition, this involves the remote monitoring of daily operation by computer modem and maintenance of records of modem acquired data. The 1985 costs for this item were taken from invoices to the water company f r this period. The 1986 cost was estimated because separate billings were not made during this time. TOTAL COSTS Cost analyses were d :e in different ways to produce formal normalized technical analyses which allow cost comparisons between aifferent processes and comparison to previously made estimates. Cost analyses were also done for the benefit of the McFarland water user. The latter costs are more compatible with the cost accounting procedures of the MCFMWCo and aie significant to the water ussr because these costs are paid by each householder served by the McFMWCo. Total consumer cost j Jj amount which must paid y j g consumers for the entire water system including capital amortization of all facilities plus all O&M costs ar management expenses . The most significant part of the total consumer (or user) cost for this study is the incremental consumer costs due to the nitrate plant. These incremental costs are referred to in this report as, CN, consumer costs . See mathematical definition for CN on page 52. The cost analyses were done in the following sequence: Case 1 Total costs are calculated assuming funds for capital costs were borrowed at current interest rates for repayment over 20 years. Case 2 The cost to the McFarland consumer is calculated on the above basis by prorating cost over the annual water consumption rate and partial use of the plant is taken into consideration. Case 3 The cost to the McFarland consumer for the cost of operation and maintenance only. Case 4 The cost to the McFarland consumer for the cost of operation and maintenance and setasides to pay for a replacement plant. Total Cost Case 1 Total costs of operating the McFarland plant include the cost of amortizing the original Diant investment plus the O&M costs. These costs are listed in Table 22. This representation of costs is the conventional method of placing cost on a normalized basis. The method is useful 50 ------- TABLE 22 TOTAL C0 ,TS Annual $/1000 O&M Costs Costs Gallons S/Acre-Ft O&M Fixed Costs* 14805.42 .041 13.3: Electric $18.93/mg 6909.45 .019 6. 1S Salt $24.65/mg 8997.25 .025 8.15 Su Total 30712.12 .085 27.69 Capital Costs $355,638 8% 20 ys 36221.73 .099 32.26 Total Costs 66933.85 .184 59.95 * See Table 21 51 ------- for comparing one process with another and for comparing projected with actual costs (Reference 9). The electrical power and salt costs are prorated for the design pacity of the ?lant (1MG per day) and are based on actual tt .,o O&M cost experience. The previous conparable cost estimate given in volume 1 (Reference 1) was $39,756 for the total annual cost (or 24.5 cents per 1000 gallons). Table 22 is based on actual cost records and current interest rates rather than projected. Annual cost is $66,934 (or 18.3 cents per 1000 gallons). Actual costs are 25% lower than were projected. This difference is due to use of a 2% lower interest rate for amortizing capital. 8% is a current figure for public utility projects. O&M costs are 36% lower than were projected; These costs are also lower than those published in a recent study (Reference 9). Total Cost Case 2 Although the above cost estimates follow .the guidelines of conventional cost reporting, they do not relate directly to the water consumer. Water Company Board of Directors and residents often ask what these costs mean to them as consumers. All costs must eventually be passed to the consumer. There are two aspects to determining consumer costs of operating a well with nitrate removal. First, the well (and plant) may not be used 100% of the time. This means the cost of operation is less than the 100% value of Table 22. Secondly, the annual capital cost must be paid by the consumer whether the well and plant are used or not used. If the annual capital plant costs are prorated over the annual amount of water delivered to the consumer, the share which each consumer must pay can be estimated and will be inversley proportional to water usage. Consumer costs, CN, can be estimated as follows: The total consumers water cost can be calculated without the nitrate well and plant in operation and then compared to the total cost obtained whan the nitrate well and plant are in partial (or full) use. The difference is the consumer costs due to the nitrate plant. The water system in McFarland consists of several wells, distribution mains, and storage tanks, with control and monitoring systems. If the amortized annual capital cost is CS and the annual cost to operate the system is CSO, then the total annual water cost (AWC) is; AWC = CS + CSO (1) When the nitrate plant is added to the system and placed in operation, CS is increased by the annual capital cost of the nitrate system, CP, and the annual cost of operating the 52 ------- water system is increased by the 0&M cost for the nitrate plant, CPO. The total annual water cost with the nitrate plant (AWCN) is; AWCN = CS4-CSO+CP+CPO (2) As pointed out above and shown in Table 21 and 22, the O&M costs can be classed as variabl or fixed. Variable costs are designated as VO and fixed are FO., i.e.; Nitrate Plant O&M Costs CPO = F0+FVO (3) VO is the variable cost when the plant is in full production capacity, and f is the well (plant) use factor. Thus, fVO is the actual variable 0&M costs. The total consumers water cost per 1000 gallons, without the nitrate plant is AWC pro-rated over the number of thousand gallon units of water consumed per year, AR. The tota) consumers water cost, per 1000 gallons, with the nitrate plant is AWCN, also pro-rated over AR. The amount paid, per each 1000 gallons used, by each consumer for the nitrate plant CN is; CN = AWCN/AR - AWC/AR (4) Or if Equations (1) and (2) are substituted into Equation (4); CN = C P/AR + C P0/AR (5) Substituting Equation (3); CN = CP/AR + FO/AR + fVQ/AR (6) In McFarland, the annual rate cf water consumption is 300 million gallons (AR is 300,000 which is the number of 1000 gallon units consumed per year), the annual amortized plant cost is $36,221.73 (from Table 22), the annual fixed O&M costs, FO, are $14,805.42, and the variable O&N costs, f 1 10, must be calculated based on the costs shown in Tables 21 and 22 and the well and plant usage rate or factor. In 1985, the plant produced 54.85% of its capacity and in 1986, 39.88%. The variable O&M costs for full capacity operation, VO, are $15,906.70. The latter costs were calculated and are represented in Table 23 and Figure 14. Therefore, the consumers cost for the nitrate plant and its operation in 1985 was: CN = 36221.73/300,000+14805.42/300 ,000 +(.5485x15906.70)/300, 000 = .121+.049+.029 = 24.49 cents per 1000 gallons 53 ------- TABLE 23 VARIABLE O M COSTS U $11000 Gallons at Different Well Use Factors Annual 0 & H C s Costs Electric $18.93/mg 6909.45 .019 .017 .015 .013 .011 .009 .008 .007 .006 .005 Salt $ 2 4.65/mg 8997.25 .025 .022 .020 .017 .015 .012 .010 .009 .008 .007 Total 30712.12 .084 .084 .086 .088 .094 .103 .119 .151 .217 .418 ------- .1 .2 .3 .4 .5 .6 .7 WELL USE FACTOR .8 .9 1.0 FIG. 14 O&M COST AT VARIOUS WELL USE FACTORS LP) .027 .024 .021 .015 .012 .009 .00 .003 U I-n 7, Salt Electric ------- In 1986: CM = .121 + .049 + .021 = 19.1 cents per 1000 gallons The average over the two year period is 21.8 cents. This cost is 22% of the highest rate per 1000 gal1on currently charged by the Water Company (See Thble 22). If the well and plant are rot used, the CosL to the consumer is 17 cents per 1000 gallons consumed. Total Cost Cases 3 and From the above figures the community of McFarland can estimate the impac+ of construction grants on their water bills. The nitrate plant at Well Mo. 2 was constructed from a 100% Housing and Urban Development grant. The second nitrate plant is being constructed also from a 100% appropriation from the State of California. The payback for these capital expenditures is zero. The actual costs are for the 0&M terms of Equation (6). The average two year consumer cost based on the grants received is 7.4 cents per 1000 aallons (7.6% of the highest water rate). The Water Company should set funds aside for construction of replacement plants. Tc replace a $355,000 plant in 20 years (assuming zero inflation and an 8% return) $602.70 should be reserved per month ($7,232.40 per year). Pro-rating this payment over the 300MG annual water usage rate gives 2.41 cents per 1000 gallons. Consumer cost for nitrate treatment in McFarland can then be realistically estimated as 2.41 4 7.40 or 9.81 cents per 1000 gallons. 56 ------- SECTION 5 WASTEWATER QUALITY AND DISPOSAL QUALITY December of 1985 was the last month of operation of the plant with the three-foot resin beds. On December 17 wastewater samples were collected and submitted for inorganics analyses. In January, 1986 resin from Vessel 3 was added to Vessel 1 to bring the bed depth to 5feet and ti-c Lemalnder was pldced in Vessel 2. Vessel 2 and 3 were filled to the five foot level with new resin. The resin status then was; Vessel 1 5ft old resin Vessel 2 3ft old resin 2ft new resin Vessel 3 5ft new resin Vessels 2 anc 3 were allowed to rinse slowly for 24 hours to wash the fresh resin. The plant was restarted on Febr-iary 18 after winter maintenance ar 1 d repair. Samples were then collected for Total Organic Carbon analysis (TOC) from Vessels 1 and 3 for comparison of old and new resin. Samples of brine and untreated water were also taken. All samples were collected in containers and bottles with preservatives and in the manner prescribed by the EPA Cincinnati Analytical Laboratories who also performed the analyses. The results of the TOC analyses are given in Table 24. Organic material in treated water from both old and fresh resin is about 70% less than in the untreated water. The waste brines show much higher organics. The data tends to indicate that the beds are removing organic material from the water and that the old resin is doing it better than fresh. The large difference between old resin brine and fresh resin brine appears to be too great for this explanation. Both beds received the same brine dose but samples may have been taken at different points along the elution curve to catch the organic peak from the old resin and miss it in the sample from the fresh resin. 57 ------- TADLE 24 RESULT OF TOC ANALYSES WU Untreated Water 0.84 mg/L WTOR Treated Old Resin Vessel #1 0.58 mg/L WTFR Treated Fresh Resin Vessel #3 0.62 mg/L BOR Waste Brine Old Resin Vessel #1 56.6 rng/L BFR Waste Brine - Fresh Resin Vessel #3 4.06 mg/L 58 ------- During this time period, California State Health and County of Kern health officials were making extensive tests for organic material in the water supply as part of a State sponsored study. No organic contaminants were found as a result of this testing. The results of the inorganic analyses are listed in Table 25 and the variation of these components with volume of water through the bed are plotted in Figures 15 and 16. The initial values represent hold-up treated water (at the terminus of the run) exiting the bed as brine flow into the top of the bed is initiated. Table 25, Sample 16 is untreated water and Sample 17 is treated water. Brine makeup water is taken from a blend. As 180 gallons of saturated brine were injected samples 1 through 6 were collected. The remainder of samples were collected as the bed was slowly rinsed. Figure 15 shows a distinct bicarbonate peak followed by a sulfate peak and finally a chloride peak. The nitrate pe tk is mixed with the chloride peak. The latter portion has considerable regeneration power and is suitable for recycling and recovery. BRINE DISPOSAL STUDIES All are concerned about the impact of discharging waste regeneration chemicals of the above compositions to the environment of the municipal wastewater facilitics. From December, 1984 through December, 1986, approximately 251 tons of salt were used as regenerant by the Nitrate Plant at Well No. 2. A program to monitor the soil and water quality conditions at the municipal wastewater treatment plant was initiated in 1982 under this grant to determine the effects of discharging nitrate plant waste brine. The waste generated at the Well No. 2 plant is discharged directly into the City sewer collection system and flows by gravity approximately three miles west to the wastewater treatment plant. Three aeration lagoons treat the waste before it is transferred to holding reservoirs. Treated wastewater is then used to irrigate cottr n grown on a 128 acre plot adja nt to the waste treatment plant. Addition of this waste into the sewer blends it with the untreated municipal waste for transport to the waste treatment plant where it is treated and disposed to the land. In general, the addition of the nitrate plant waste was expected to raise the salt content of the irrigation water. This, in turn, would have some impact on the soil and water quality at the disposal site. Figure 17 shows a plot of the 140 acres containing the 59 ------- TABLE 25 INORGANIC COM1 OSITION OF NTTRATE PLANT WASTE PEGENERANT SAMPLES Rardnt ss NO A lka linLcy Specific + - 3 Sample 09 PIg Na C l SO 4 as as TOS Conductance pit No. CaCO 3 N CaCO 3 UMOUS Unitm mgIL mg/I. mgfL mg/L mg/L mg/I. ngtL mg/ I. 25CC 1 105 0.71 54 84 < 15 9 70 308 508 8.0 2 8 0.52 601 490 20 100 548 2,060 3,306 9.2 3 6 0.25 7,835 1.,910 150 170 3,960 9,200 13,400 9.8 4 6 0.45 7,570 3,270 1,275 330 9,171 19,850 25,710 10 0 5 16 1.15 12,560 ,47O 8,250 660 10,603 35,200 )9,L 0 9.8 6 18 1.58 17,400 5,100 18,800 870 8,945 49,700 46,450 9.? 1 22 1.93 19,960 5,260 25,800 950 7,739 61,000 55,290 9.6 o 8 42 5.20 29,360 11,000 45,600 1,000 3,367 94,000 67,810 9 6 9 225 7.10 41,100 50,500 9,500 3,100 824 115,OCO 103,000 8.2 10 101 1.70 5,880 6,940 i ,410 3)0 221 15,700 21,421 8.8 11 126 1.06 1,620 2,000 255 110 80 4,450 7,610 8.4 12 138 0.86 690 951 83 50 /0 2,050 3,640 9.0 13 130 0.80 424 615 34 34 21 1,300 2,350 8.7 14 122 0.75 292 45) 15 25 13 950 1,740 8.1 15 114 0.72 236 370 < 15 73 10 784 1,420 8.2 16 106 0.68 63 44 55 7 51 271 438 8.1 17 105 0.68 46 10 e < 15 3 48 270 460 7.8 ------- I FIG. 15 IN WASTE WATER (AM0Ns) COMPOSITION 0 300 1000 1500 2000 2500 GALLONS OF WATER THROUGH RESIN BED VARIATiON ------- 14 8 E - FIG. 16 IN WASTEWATER (OTHER) COMPOSITION soo Q 1 I V V I V V / - . a so co / pH a I 40000 1 / / a a 10 / I I / 0 0 500 1000 1500 2000 2500 GALLONS OF WATER THROUGH RESIN BED VARIATION ------- WALROP WATER __ SUMP ____ FIGURE 17 WASTEWATER DISPOSAL AREA ZANINOVICH WELL STORAGE RESERVOIR COTTON CROP F - I TREATMENT PLANT SITE ELL L__ NE 1/4, SEC 9 126 S., R.25E P NE > 63 ------- wastewater treatment plant and disposal area. Effluent water from tha treatment plant was requently sampled at the outlet of Lagoon 3. Groundwater samples were obtained from the three agricultural wells shown in Figure 17. Soil samples were Obtain .d from tne areas marked SAl through SA-5. Three samples from each area were obtained at depths 0 to 1 foot, 2 to 3 feet, and 4 to 5 feet. FREQUENCY OF SAMPLING Sampling of plant effluent started in June of 1982 and extended through July of 1986; spanning a four year period. Most of the samples were obtained in 1984. Sampling after that period was irregular due to the Cancer Cluster studies which necessitated extending the testing program for a longer period than originally planned. Sampling of the soils was done prior to nitrate plant operation in July of 1932 to determine preconditions. Final soil sampling was made in August of 1986. Frequent soil sampling was not done because the effects on soil are accumulative in nature; i.e., 1onc term use of the soil is required for the soilwater equilibria to become established. Groundwater samples were obtained in January and June of 1982. A final sample was obtained in August, 1986. Again, frequent samples were not taken because of the long term required for impact to be noticed. DATA OBTAINED Table 26 and 27 sununarjze the results of the analyses of treatment plant effluent in terms of chemical compositions and irrigation water qualit parameters. A sample of an actual laboratory report is included in the Appendix which shows the method of reporting and gives an explanation of the effect of the results on soil conditioning and crop production. It is noted thut no nitrate is reported in the treatment plant effluent although nitrate is a major constituent of the nitrate plant wastewater. It is believel that the nitrate is destroyed by reduction in the sewer trunk line and in the treatment plant process. The nitrate is converted either to gaseous nitrogen or ammonia or is organically assimilated. In the analytical procedures used, ammonia is determined by balancing cations and anions. Tables 28 through 33 (groundwater data is listed in Tables 34, 35 and 36) list the analyses of the soil samples taken on the two different dates from five different sites and 64 ------- TABLE 26 MUN ICI PAL TREATIIENT PLANT EFFLUENT CHEMISTRY FOR McFMWC0 NITRATE PLANT CHEMICAL CONSTITUENTS PPM DATE Na+ Ca++ Mg++ Cl- HCO3- S04-- TDS 06/01/82 104.00 75.00 4.50 68.70 192.30 164.00 634.00 12/21/83 100.00 14.60 .62 62.30 260.00 52.00 526.00 01/05/83 97.00 12.80 .80 59.80 118.00 70.00 368.00 01/11/84 94.00 12.00 .80 55.20 123.00 63.00 359.00 01/27/84 100.00 15.00 .56 54.90 269.00 50.00 523.00 02/01/84 100.00 13.00 .30 19.50 256.00 22.00 421.00 02/16/84 100.00 14.50 .70 58.10 296.00 46.00 556.00 04/12/84 117.00 42.00 3.50 62.00 142.00 170.00 546.00 05/10/84 140.00 30.00 2.30 108.00 286.00 90.00 690.00 05/16/84 145.00 26.50 2.00 108.00 312.00 80.30 707.00 05/23/84 140.00 27.00 3.10 90.10 306.00 80.00 687.00 05/31/84 130.00 27.00 2.30 87.60 272.00 100.00 650.00 06/07/84 1 0.00 34.00 1.40 93.50 288.00 105.00 661.00 06/19/84 140.00 33.00 2.80 95.60 289.00 110.00 704.00 07/02/84 130.00 35.00 2.80 91.00 244.00 145.00 684.00 07/12/84 129.00 35.00 3.30 77.9° 225.00 160.00 662.00 07/20/84 126.00 37.00 2.60 80.40 227.00 150.00 653.00 08/03/84 120.00 33.00 2.60 83.10 208.00 140.00 618.00 03/11/85 181.00 50.00 1.50 192.00 331.00 85.00 876.00 01/21/86 139.00 40.00 1.80 152.00 372.00 11.00 756.00 02/18/86 105.00 20.00 1.00 65.10 302.00 19.00 543.00 07/10/86 102.00 16.00 1.30 54.50 282.00 42.00 529.00 65 ------- TABLE 27 MUNICIPAL PLANT EFFLUENT IRRIGATION WATER PARAMETERS Salinity CL- EC ep Mxnhos/cm (uieqjL) SAR ESP pH 06/01/82 .94 1.94 3.1.5 3.28 7.10 12/21/83 .75 1.76 6.96 8.26 7.30 01/05/83 .52 1.69 7.10 8.44 7.70 01/11/84 .50 1.56 7.08 6.41 7.70 01/27/84 .76 1.55 6.89 8.18 7.60 02/01/84 .74 .55 7.49 8.92 7.80 02/16/84 .74 1.64 6.95 8.25 7.30 04/12/84 .90 .75 4.66 5.32 7.10 05/10/84 1.00 3.05 6.62 7.84 7.00 05/16/84 1.05 3.05 7.33. 8.69 7.40 05/23/84 .95 2.80 6.79 8.05 6.70 05/31/84 .94 2.47 6.44 7.61 7.00 06/07/84 .95 2.64 5.93 6.97 7.10 06/19/84 1.01 2.70 6.28 7.41 6.90 07/02/84 .97 2.57 7.67 6.65 7.10 07/12/84 .94 2.20 5.58 6.52 7.30 07/20/84 .93 2.27 5.39 6.27 7.30 08/03/84 .94 2.29 5.40 6.28 7.00 03/11/85 1.25 5.42 6.87 8. 3 .5 7.60 01/21/86 1.07 4.28 8.46 6.84 7.40 02/18/86 .75 1.84 6.21 7.32 7.70 07/10/86 .70 1.54 6.59 7.80 7.30 66 ------- TABLE 28 SOIL MONITORING PROGRAM FOR McMWCo NITRATE PLANT DISCHARGE AREA 1 SOIL AREA NLJM8ER 0 to I foot 2 to 3 feet 4 to 5 feet CONSTITUENT 7182 8/86 Change 7182 8/86 Change 7/82 8186 Change AVCh pH Sat Soil Paa 6.80 5.50 1.30 6.50 5.80 .70 7.70 6.10 1.60 1.20 Saturation S 25.00 22.00 3.60 25.00 22.00 3.00 39.00 23.00 16.00 7.33 B.C. Mi11i ho 1.40 2.30 .90 1.20 2.30 1.10 1.40 1.50 .20 .70 Calcium S 39.00 39.00 0.00 36.00 32.00 4.00 46.00 31.00 15.00 6.33 .Iagnesium S 8.00 6.00 2.00 10.00 6.00 4.00 10.00 5.00 5.00 3.67 GYPSUm Req. .90 0.00 .90 .90 .90 0.00 0.00 1.40 1.40 .11 ESP 4.76 6.06 1.30 4.41 7.50 3.09 3.37 6.25 2.28 2.42 CaCO3 ppm,clO-3 0.00 0.00 0.00 0.00 0.00 0.00 82.90 0.00 82.9027.63 1403-N ppm 6.00 40.00 34.00 3.00 33.00 30.00 3.00 18.00 25.00 26.33 Phosphorous ppm 41.00 45.00 4.00 18.00 38.00 20.00 24.00 27.00 3.00 9.00 K ppm x 10-1 17.10 11.40 5.70 13.40 12.30 1.10 19.00 10.20 8.80 5.20 Na epa 8.00 11.40 3.40 6.70 12.60 5.90 6.70 8.20 1.50 3.60 Cl epa 4.90 2.40 2.50 2.30 2.80 .50 3.00 1.60 1.40 1.13 Boron ppm .70 1.00 .30 .40 1.20 .80 .30 1.00 .70 .60 Zn ppm .80 6.40 5.60 .30 5.00 4.70 .20 4.10 3.90 4.73 S04 epe 4.20 4.00 .20 7.40 4.80 2.60 8.10 3.00 5.10 2.63 Total N 5 .03 .04 .01 .01 .04 .03 .02 .03 .01 .02 Organic Matter .80 .61 .19 .17 .25 .08 .17 .21 .04 .02 Bicarbonate ape 6.20 2.80 3.50 2.30 2.80 .50 2.80 2.60 .20 1.07 Infiltration Ra 4.43 7.92 3.49 4.25 10.47 6.32 13.20 10.27 2.93 2.29 67 ------- TABLE 29 SOIL MO T 1NG PROCRAM FOR McMWC0 NITRATE PLANT DISCHARGE AREA 2 _____ SOIL AREA NUMBER I U to 1 foot 2 to 3 _f t 4 to 5 feet COJSTITUE? T 7/82 8186 Change 7/82 8/8h Change 7/82 8/86 Change Av Ch pH Sat Soil Pas 6.50 6.80 .30 7.50 6.90 .60 8.00 7.60 .40 .23 Saturation S 31.00 30.00 1.00 24.00 33.00 9.00 23.00 38.00 15.00 7.67 E.C. Hilliahos 1.60 1.40 .20 .80 3.60 2.80 1.10 2.50 1.40 1.33 Calcium 5 54.00 27.0027.00 44.00 41.00 3.00 28.00 41.00 13.00 5.67 Magnesium 5 11.00 6.00 5.00 8.00 9.00 1.00 6.00 16.00 10.00 2.00 Gypsum Req. 0.00 .90 .90 0.00 0.00 0.00 1.40 :. i0 - 1.40 .17 ESP 2.43 7.29 4.86 2.79 6.85 4.06 6.39 4.18 2.21 2.24 CaCO3 ppzxlo-3 0.00 0.00 0.00 4.20 0.00 4.20 10.00 35.60 25.60 7.13 N03-N ppm 25.00 12.00-13.00 3.00 43.00 40.00 3.00 31.00 28.00 18.33 Phosphorous ppm 78.00 31.00-47.00 18.00 22.00 12.00 24.00 8.0016.00 -17.00 K ppm x 101 28.00 17.4010.60 10.80 20.10 9.30 9.60 17.90 8.30 2.33 Na epa 6.10 9.60 3.50 4.10 17.60 13.50 7.60 9.50 1.90 6.30 Cl epa 3.10 2.20 . 3 2.30 11.00 8.70 1.70 7.40 5.70 4.50 Boron ppm .40 .60 .20 .30 .60 .30 .40 .40 0.00 .17 Zn ppm .80 1.40 .60 .50 1.40 .90 .20 .70 .50 .67 504 epa 3.40 2.80 .60 2.60 6.00 3.40 4.90 6.10 1.20 1.33 Total N 5 .06 .04 .02 .01 .03 .02 .01 .02 .01 .00 Organic Matter 1.80 .53 .55 .28 .32 .04 .10 .11 .01 .17 Bicarbonate epa 8.80 6.10 2.70 3.80 5.20 1.40 2.80 1.10 1.70 1.00 Infiltration Ra 6.23 2.44 3.79 9.90 7.87 2.03 8.71 10.48 1.77 1.35 68 ------- TABLE 30 SOIL MONITORING PROGRAM FOR McMWCo NITRATE PLANT DISCHARGE AREA 3 SOIL AREA NUMBER I 0 to 1 foot 2 to 3 f t ________________ 7/82 8/86 Change 7/82 8j Change 7/82 8/86 Change Av Ch pH Sat Soil Pas 6.60 7.20 .60 7.80 8.10 .30 Saturation % 31.00 37.00 6.00 38.00 36.00 2.00 E.C. Millimhoe 1.40 5.50 4.10 1.10 1.30 .20 Calcium % 53.00 51.00 2.00 39.00 2 .00-17.00 Magnesium S 14.00 7.00 7.00 12.00 4.00 8.03 Gy aum Req. 0.00 0.00 0.00 0.00 1.40 1.40 ESP 2.08 6.68 4.60 3.27 7.97 4.70 CaCO3 ppaxl0-3 0.00 29.60 29.60 59.50 51.10 8.40 N03-N ppm 27.00 99.00 72.00 19.00 70.00 1.00 Phobphorou8 ppm 37.00 27.0010.00 12.00 21.00 12.00 23.00 6.00-17.00 5.00 K ppm x 101 26.00 33.70 7.70 16.10 27.20 11.10 35.00 13.7021.30 .83 Na epm 5.20 22.50 17.30 5.20 8.20 3.00 7.20 6.70 .50 6.60 Cl epm 1.30 10.70 9.40 1.90 11.00 9.10 1.60 7.40 5.80 8.10 Boron ppm .30 .60 .30 .30 .40 .10 .80 .40 - .40 0.00 Zn ppm 1.40 1.30 .10 .30 .30 0.00 .30 .30 0.00 .03 S04 epm 2.90 5.90 3.00 2.40 2.30 .10 3.20 2.60 .60 .77 Total N S .05 .04 .01 .02 .02 0.00 .01 .02 .01 0.00 Organic-Matter 1.01 .39 .62 .31 .07 .24 .21 .11 .10 - .32 Bicarbonate epm 7.30 4.00 3.30 2.30 2.80 3.00 2.80 2.20 .60 .30 Infiltration Ra 3.39 6.54 3.15 4.19 2.48 1.71 1.11 18.27 17.16 6.20 CON TITUEt T 4 to 5 feet 7.90 9.20 .30 .40 39.00 35.00 4.00 0.00 1.10 1.10 0.00 1.43 28.00 24.00 4.00 7.67 6.00 6.00 0.00 5.00 2.30 2.30 0.00 .47 6.13 6.69 .56 3.29 43.00 74.30 31.30 17.50 9.00 14.00 5.00 26.C0 69 ------- IABLE 31 SOIL MONITORING PROGRAM FOR MCMWC0 NITRATE PLANT JISCUARGE AREA 4 SOIL AREA NUMBER 0 to 1 foot 2 to 3 feet 4 to 5 feet CONSTITUENT /82 8/86 Change 7t 8/86 Cha. ge 7/82 8186 C 7 Av Ch pH Sat Soil Pas 6.70 6.1 j - .60 7.60 6.60 1.20 7.60 8.20 .60 .40 Saturation % 29.00 30.00 1.00 37.00 28.00 9.00 38.00 27.00 11.00 6. .s E.C. Miflishos 1.10 5.50 4.40 .60 4.60 4.00 .50 2.70 2.20 3.53 Calcium % 46.00 47.00 1.00 33.00 45.00 12.00 31.00 45.00 14.00 9.00 Magnesium % 10.00 9.00 -1.00 6.00 9.00 3.00 9.00 7.00 2.00 0.00 GypeuS Req. 0.00 0.00 0.00 1.40 0.00 -1.40 1.40 0.00 -1.40 .93 ESP 3.11 6.95 3.84 3.70 6.98 3.28 3.41 5.02 1.61 2.91 CaCO3 ppmxIO-3 0.00 0.00 0.00 8.60 0.00 8.60 8.20 12.90 4.70 1.30 N03N ppm 13.00 99.00 86.00 3.00 0.00 77.00 3.00 37.00 34.00 65.6? Phosphorous ppm 52.00 49.00 -3.00 16.00 36.00 12.00 4.00 26.00 22.00 10.33 K ppm x 10I 2l. 0 33.90 12.90 20.00 30.70 10.70 17.70 20.60 2.90 8.83 Na epn 5.90 22.80 16.90 3.90 20.50 16.60 3.50 10.50 7.00 13.50 C l epa 1.20 11.80 10.60 .60 9.90 9.30 .70 4.30 3.60 7.83 Boron ppm .40 1.00 .60 .40 .60 .20 .40 .60 .20 .33 Zn ppm 3.40 6.90 3.50 .50 2.80 2.30 .20 .80 .60 2.13 S04 epa 2.00 8.30 6.30 1.60 7.30 5.70 1.70 4.60 2.90 4.97 Total N % .05 .05 0.00 .01 .03 .02 .01 .03 .02 .01 Organic Matter .84 .46 - .38 .07 .32 .25 .14 .11 .03 .05 Bicarbonate epa 9.00 4.20 -4.8Q 4.00 4.50 3.00 3.50 2.60 .90 .90 Infiltration Ra 2.40 7.63 5.23 .35 7.50 7.15 7.00 7.45 .45 4.28 70 ------- TABLI 32 SOIL MONITORING PROGRAM FOR MCMWCo NITRATE PLANT DISCHARGE AREA S SOiL AqEA NUMBER 0 to 1 foot 2 to 3 feet 4 to 5 feet CONSTITUENT 7/82 8/86 Change _jL82 8/S6 Change 7/82 8/86 Change Av Ch pH Sat Soil Pam 6.10 7.20 1.10 6.60 7.40 .80 5.40 7.90 i.ro 1.13 Saturation % 23.00 28.00 5.30 20.00 30.00 10.00 19.00 39.00 20.00 11.67 E.C. Milliehos 2.40 1.60 .80 .80 1.40 .60 1.00 1.10 .10 .03 Ca1ciu % 49.00 35.00-14.00 28.00 32.00 4.00 33.00 33.00 0.00 -3.33 Magnesium % 6.00 6.00 0.00 5.00 5.00 0.00 8.00 6.00 2.00 .67 Gypsum Req. 0.00 .50 .50 1.40 .90 .50 .91) .90 0.00 0.00 ESP 5.93 6.95 1.02 6.20 6.98 .78 5.05 5.02 .03 .59 CaCO3 ppmxlo-3 0.00 20.70 20.70 0.00 30.00 30.00 0.00 70.00 70.00 40.23 N03N ppm 9.O 21.00 12.00 3.00 17.00 14.00 3.000 11.00 8.00 11.43 Phosphorous ppm 48.00 31.00-17.00 21.00 30.00 12.00 16.00 21.00 5.00 0.00 K ppm x 101 7.40 14.20 6.80 8.80 16.20 7.40 6.20 17.20 11.00 8.40 Na epm 11.70 9.30 2.40 5.70 8.50 2.80 6.50 6.30 .20 .07 Cl ep 1.90 1.10 .80 4.40 1.10 3.30 3.50 1.20 2.30 2.13 Boron ppm .70 .80 .10 .50 .80 .30 .80 .40 .40 0.00 Zn ppm 5.20 1.10 -4100 .40 1.60 1.20 1.20 1.90 .70 .73 SG4 epm 2.IC 2.30 .20 4.20 1.90 2.30 67.70 4.2063.50 21.87 Total N % .02 .03 .01 .01 .33 .02 .01 .02 .01 .01 Organic Matter .87 .39 .48 .31 .36 .05 .21 .21 0.00 .14 Bicarbonate epe 2.50 6.00 3.50 3.30 5.40 3.00 2.00 3.20 1.20 2.57 Infiltration Ra 7.26 9.37 2.11 2.97 8.39 5.42 6.27 7.56 1.29 2.94 71 ------- TABLE 33 SOEL MONITORING PROGRAM FOR ticWCo NITRATE PLANT DISCHARGE SUMMARY DATA 8.83 8.40 1 .s.50 .07 7.83 2.13 .33 0.00 2.13 .73 4.97 21.87 .01 .01 .05 .14 .90 2.57 4.28 2.94 SOIL RE. CONSTITUENT SA 1 SA 2 SA 3 SA 4 SA 5 pH Sat Soil Pas 1.20 .23 .40 - .40 1.13 Saturation % 7.33 7.67 0.00 6.33 11.67 S.C. Millicnhos .70 1 33 1.43 3,53 .03 Calcium % - 6.33 5.67 7.67 9.00 3.33 Magnesium % - 3.67 2.00 5.00 0.00 .6? Gypsum Req. .1 .17 .47 .93 0.00 ESP 2.4 2.24 3.29 2.91 .59 CaCO3 ppmxlo3 27.63 7.13 17.50 1.30 40.23 N03N ppm 26.33 18.33 26.00 65.67 11.33 Phosphorous ppm 9.00 17.00 5.00 10.33 0.00 K ppm x 10-1 5.20 Na epm 3.60 2.33 .83 6.30 6.60 Cl epo 1.13 4.50 8.10 Boron ppm .60 .17 0.00 Zn ppm 4.73 .67 .03 S04 epm 2.63 1.33 .77 .02 .00 0.00 .02 .17 .32 1.00 .30 1.35 6.20 Total N % Organic Mat % Bicarbonate epm Infiltration Ra 1 .07 2 .29 72 ------- TABLE 34 CITY WELL GROUNDWATER MONITORING PROGRAM FOR McFMWCo NITRATE PLANT DISCHARGE IRRIGATION WELL. WATER ANALYSES CITY WELL AT WASTEWATER TREAThENT PLANT CONSTITUENT PPM Calcium Magnesium Sodium Carbonate Bicarbonate Chloride Sulfate Nitrate (as N03) TDS CaCO3 Hardness Boron 9.5 13.9 0.0 0.0 28.0 27.0 6.8 3.4 36.4 39.0 8.1 11.7 22.0 27.0 12.4 14.2 124.0 137.0 23.8 35.0 Change 4.90 0.00 2 00 3.40 .90 3.60 9.00 .90 8.00 12.30 ILIR/82 J6/86 Change 6/1/82 816/86 13.9 0.0 27.0 3.4 39.0 11.7 27.0 14.2 137.0 35.0 4.40 0.00 1.00 3.40 2.60 3.60 5.00 1.80 13.00 11.20 9.0 0.0 29.0 6.8 39.9 8.1 18.0 13.3 129.0 22.7 pH 8.60 8.20 .40 8.50 8.20 .30 Salinity .18 .21 .03 .25 .21 .04 Chlor de epm .23 .28 .05 .38 .28 .10 SAg . 2.29 2.29 2.29 x s*.a 1.88 1.49 .39 1.66 1.49 .17 ESP 2....? 2.07 .30 1.80 2.07 .27 Cjpsum Req. 1.53 1.07 73 ------- TABLE 35 WALROP WELL GROUNDWATER MONITORING PROGRAM FOR McFNWCo NITRATE PLANT DISCHARGE IRRIGATION WELL WATER ANALYSES WALRJP WELL CONSTIT(JE JT PP 1 2/26/82 8j6/8 Calcium 14.5 25.0 10.50 Magnesium o.o 0.0 0.00 Sodium 45.0 51.0 6.00 Carbonate 6.8 2.6 4.20 Bicarbonate 27.7 32.0 4.30 Chloride 26.9 38.2 11.30 Sulfate 46.0 68.0 22.00 Nitrate (as P103) 18.2 22.2 4.C0 TDS 187.0 240.0 53.00 CaCO3 Hardness 36.6 63.2 26.60 Boron PAYS ICALJCIIEM ICAL pH 8.70 8.30 .40 Salinity .30 .38 .08 Chloride epm .76 1.08 .32 SAR 2.79 % SAR 2.04 2.23 .19 ESP 3.40 2.78 .62 Gypsum Req. 0.00 0.00 0.00 74 ------- Magnesii So uin Carbonate Bicarbonate Chloride Sulfate Nitrate (r s TDS Boron TABLE 35 ZANINO (ICH WELL GROUNDWATER MONITORING PROGRAM FOR McFMWCo NITRATE PLANT DISCHARGE IRRIGATION WELL WATER ANALYSES ZANINOVICH WELL CG JSTITUET PP1 2/05/82 Ca1ciu . 17.0 1.0 39.5 0.0 78.8 13.5 30.0 .O3) 22.2 203.0 46.7 Change 6/1/82 8/6/86 5.60 15.0 11.4 .50 .9 .5 10.50 31.0 29.0 4.30 6 .8 4.3 35 . 0 39.9 43.3 3.60 13.5 9.9 7.00 26.0 23.0 8.00 22.2 14.2 -67.00 156.0 136.0 16.20 41.2 30.5 CaCO3 Hardness 8/6/86 11.4 .5 29.0 4.3 43.3 9.9 23.0 14.2 136 .0 30 5 8.20 .21 .28 2.29 1.49 2.07 1.07 Change 3.60 .40 2.00 .50 3.40 3 SO 3.00 -8.00 20.00 10.70 .30 .04 - .10 .17 .27 .82 PHYSICAL/CHEMICAL p1 1 Salinity Chloride epm SAR S SAR ES P Gypsum Req. 7.90 .28 .38 2.52 2.40 1 .58 .30 .07 . 10 -1.03 .33 .5 8.50 .25 38 1.66 1.80 .25 8.20 .21 .28 2.29 1.49 2.07 1.07 75 ------- three different depths. The differences between the initial and last measurements are given in the column headed changes. The last column gives the average of the changes for the tnree different sample depths at a given site. Table 32 compares a-,erage changes for the five different samples. Tables 34, 35 and 36 compare the initial and last irrigation well water quality analyses. The Walrop Well was not in operation in June of 1982 for sampling. The final sample for the Wairop well was run only briefly to obtain the last sample and for that reason may not be representative of the deeper groun.lwater but is representative of the shal) w water in the well casing. These wells are large and can produce 500 to 1000 gpm. INTERPRETATION OF SL 1L AND WATER OUALITY DATA There are three main concerns regarding the disposal of nitrate waste to the municipal wastewater treatment plant and disposal systems. 1. Direct Effect on Crops 2. Changes in Soil Characteristics 3. Degradation of Groundwater Quality DIRECT EFFECT ON COTTON YIELD Salts can be assimilated by certain plants without harm while others will show effects such as leaf burn if too much salt is assimilated. The Salinity and Chloride epm of the irrigation water are two important parameters to indicate the direct effect on crop production. The salinity of the irrigation water as shown on Table 1 ranged between 0.76 and 1.25 (Millimhos per cm) while the nitrate plant was in operation. This range is satisfactory for crops with moderate to high salt tolerance (see Appendix for scale on salt tolerance of plants). Cotton has a high salt tolerance. Yield reduction of cotton is 10% at a Salinity of 10. The yield reduction at the highest Salinity measured 1.25) at the disposal site would be well below 10%. The Chloride epm values range between 1.55 and 5.42. These values do not affec .. cotton, grain or forage crops but would affect chloride sensitive crops such as avacado, trus and stone fruits. (An experiment was conducted at the disposal area to determine if waste nitrate brine could be used directly as defloiant on the cotton. No defoliation was detected even though concentrated brine W3 5 sprayed twice directly on several rows of mature cotton.) The Salinity and Chloride epm have not been increased sufficiently at the disposal site to have any direct effects 76 ------- on cotton yield. CHANGES IN SOIL CHARACTE±USTICS Indirect effects of sodium can occur because of the tendency of sodium to exchange or replace calcium on the cation exchange sites of the soil. The effect of too much sodium ( or too little calcium + magnesium) is to prevent formation of clumped soil particles which allow adequate drainage. The SAR is a measure of the tendency of an irrigation water to prevent the formation of the clumps. The SAR is the sodium absorption ratio and is a function of the relative amounts of sodium and ca1 ium + magnesium in the water. SAR values of 6 to 9 are not considered serious except for fine textured soils (if saturation percentage is over 50%). Table 27 shows highest SAR is 8.46. The saturation per ..entage of the soil is shown in Tables 28 through 32 are around 25 to 30. The SAR values of the irrigation water indicate that the discharge of the nitrate plant has increased the sodium content of the soil but not to a degree harmful to the drainage property of the soil. The Saturation percent is a soil property which will also indicate drainage capacity. To determine this value, a soil sample is first dried and then water is gradually added to the sample until saturation occurs. Fine soils will absorb higher amounts of water than coarse soils. If saturation is higher than 50%, drainage problems will likely occur. Tables 28 through 33 list the Saturation Percentages for the soil samples. There was an overall net increase of 1.1 in this factor over the four year period. This is in agreement with the conclusion drawn from the SAR values. Infiltration Rate is the last parameter listed in Tables 28 through 33 and is a direct measurement of drainage capacity. These values indicate there was an overall increase in drainage capacity of the soil. The fact that the soil at the disposal area has good drainage properties as indicated by the Infiltration Rate accounts for the small change in SAR and Saturation Percentage. The SAR, of irrigation water, is also an indicator of the ESP found in the soil (exchangeable sodium percentage). The ESP predicted from the SAR is given in Table 27; the ESP actually measured in the soils are listed in Tables 28 through 33. Although ESP is a property of the soil it can be determined from the water, because when water and soil are in equilibrium, the ESP and SAR are related by the ion exchange 77 ------- equilibria of the aqueous ions and those held by the ion exchange sites. The ESP computed from water composition is a value which should be obtained if the water and soil have reached equilibrium values. The actual ESP as measured from the August 1986 soils are given in Tables 28 through 32 and are in the range predicted by the Table 27 values. This indicates that the soils in August 1986 were in equilibrium with the irrigation water and further changes in soil drainage characteristics should not be expected. IMPACT ON GROUNDWATER IN WASTEWATER DISPOSAL AREA Tables 34, 35 and 36 list the water quality data from the three wells used for groundwater monitoring. The effect of the nitrate plant waste discharge on groundwater quality is more difficult to assess because of the unknown factors concerning well construction and operation. Other factors which determine the underground flow direction and rate and mixing are also unknown. It is assumed that underground drainage is in a westerly direction. The surface drainage is in a northwesterly direction. Heavy pumping of c.ny well near or on the site will alter the general underground flows. A tail water reservoir is located on the northwest corner of the disposal site. This is located very close to the Wairop well which may give a sample composition influenced more by the tail water composition than the other wells. The Zaninovich well is located near the irrigation water reservoir and may be more reflective of irrigation water quality than the other wells. The City well is located near the lined lagoons and s more likely to reflect underground coidit ons except for the generally westerly movement of the underground water. It should also be pointed out that a cattle feed lot is in operation on property east of the disposal site. Table 34 shows small increases in individual ion concentrations in the City well up to a 9 ppm increase for sulfate ion. However, calcium and chloride show increases of 30 to 50%. TDS has increased 8 and 13 ppm. The sodium values show decreases. Although these increases are not significant in their magnitude and have little effect on the use of the water for irrigation, they dn indicate that waste from the nitrate plant has reached the underground water. Of the ions in the nitrate waste the anions are more likely to be found in the underground water because the cation exchange properties of soil would retard the downward movement of the cations. The sodium ions are retained in the soil by displacement of calcium ions. Thus, a calcium ion increase in the groundwater is expected to occur. The increase in 78 ------- chloride is expected because anion exchange does not occur at the normal soil pH values. Further leaching of soil by the nitrate plant waste may eventually show an increased sodium level to refl ct an eq ilibrium condition. Table 35 lists composition of only two different samples from the W lrop well. The same relative increases have occurred as in the City well but intensified. Calcium, chloride, and sulfate are increased by the highest percentages in this case. Sodium has also increased but to a lesser extent. The sampling of this well was done without running the well for a prolonged period and could not, therefore, represent deep groundwater conditions. This may account for the higher mineral content. Table 36 lists compositions of samples taken from the Zaninovich well. These samples show significant decreases in mineral content over the sampling period. Possibly, the sample taken in February of 1982 was obtained during a period of low water use and the composition is representative of shallow water composition of that time. (Compare to the August, 1986 sample of the Walrop well, Table 10.) The samples of June 19fl2 and August 1986 are closer in composition, however, no correlation between the changes in individual ions and nitrate plant discharge can be made. None of the well samples shc wed significant increases in nitrate levels, although nitrate levels increased significantly in the soil samples, Table 33. Nitrate (as NO3 increased by as much as 293 ing/l (or 65.7 as N) in Soil Area 4. No fertilizer applications had been made by the operator of the disposal site since spring. The groundwater sampling at this time can be considered inconclusive because of the contradictory data obtained. However, some conclusions can be made. 1. It appears that the City well and the Wairop well show the relative increases in calcium and chloride which can be expected from ion exchange of soil minerals with the nitrate plant waste. - 2. Data from the Wairop well which shows a 28% increase in TDS may not be valid due to bad sampling. 3. No increased mineralization is shown in the Zaninovich well. No significant increases in nitrate levels are shown in any of the wells. 5. The soil and groundwater monitoring program should be continued especially because a second nitrate plant will 79 ------- 5. The soil and groundwater monitoring program should be continueu especially because a second nitrate plant will be in operation in 1987. 6. ma City of McFarland Engineering st f should assess the increased nitrate content of the soil. 5avings in fertilizer costs nay be realizable. 80 ------- SECTION 6 CONTINUOUS NITRATE ANALYSES Nitrate levels ar measured and recorded hourly at the plant. An example of a 24 hour chart showing the nitrate levels is - shown in Figure 18. The length of each line is proportional to nitrate. The line is developed by conductivity peaks which rise and fall over approximately one minute. Nitrate levels are also checked daily at the plant with Mach equipment. The investig?tion of instrumental methods of analysis for monitoring the perfor iance of the nitrate plant was a part of this Re arch and DaL nstration project. A DIONEX ion chromatograph w s purchased in 1982 for the research program. Experience with the instrument indicated that it could be adapted to use as a . ontinuous nitrate analyser to monitor plant operation. The model purchased was the ?120i which had just become available at that time. The instrument and its method of analysis was found to be virtually invaluable in research applications. Chloride, nitrate and sulfate in the ground water concentrations found in McFarland were easily and frequently determined using the DIONEX columns and eluents suggested for these ions. T e system uses a separacor column (with a guarc column) followed by fibre suppresser. Reagents used were a bicarbonate-carbonate mixture as eluent and an acid solution for regene-ating the suppresser. - Cons iderable time and chemistry experience was required to esta5lish-a routine to do the water analyses. Changes in eluerit concentrations had to be tested by tri i and error to get good separation between nitrate and sulfate ions. These changes were required as the column aged or new columns were installed and were ixne consuming. Once the routine,eluent concentrations and flow rates were established, automatic operation was tested with the view of using the method for on stream plant monitoring. Automatic operation posed a problem in that residence time for the different ions slowly changed with use. Consequently, it was not possible to program the autoion controller to read a peak at the proper times. An additional prok lem occurred with repeated automatic operation. The columns tended to slowly 81 ------- FIGuRE 18 NITRATE LEVEL RECORDfPIG 82 ------- develop a back pressure which upon continuous operation caused several leaks to occur. The system would normally operate at less than 1000 psi. When this pressure was exceeded leaks in the eluent line caused erratic readings. Another cause of erratic readings was gas binding of the high pressure pumps. The bicarbonate eluent would, upon standing in its reservoir and in the feed lines and vaLves, degas enough to cause this problem. Passage of C02 into the conductivity cell would destroy the base line. In monitoring the plant operation it is only of interest to measure nitrate. Ion chromatography also gives peaks for chloride and sulfate. This poses another problem. Approximately five minutes must pass before a nitrate peak is read and another five minutes must pass before the sulfate is eluted. This limits both response time from sample injection and also limits turn around time. It is estimated that if the DIONEX were to be used automatically for frequent analyses (one to five times per hour) on a continuous 24 hour basis 365 days per year the system would require a trained analytical chemist to calibrate, mix and adjust eluent concentration, reprogram the controller, change columns, fix leaks and change columns. In addition, maintenance on valves and high pressure pumps were also required, although not as exacting. The short column lifetime (approximately 3 weeks) and cost of column replacement excluded the system for use as a plant monitor. The system in use at the present time is an adaptation of the ion chromatography method. The same pumps, valves, and flo z system is used, but the chemistry has been irastically changed to overcome many of the difficulties mentioned above. The system is shown in Figure 19. The system is operated by a microprocessor to do the following: 1. Start eluent flowing through suppressor/separator coiumn. 2. Turn on sample pump to load the sample containii g nitrate, chloride, and bicarbonate into the sample loop of the injection valve (solid lines within valve shown in Figure 19). 3. Inject the sample by switching the sample loop into tbe eluent stream (dashed lines in valve) - 4. Adjust base line to zero. 5. Adjust sensitivity of conductivity cell. 83 ------- NO 3 F4CO CI CONDUCTIVITY CELL WASTE SIGNAL TO CONTROL PANEL AND MODEM SYSTEM SUPPRESSOR SEPARATOR COLUMNS FIGURE 19 NITRATE ANALYSER ------- 6. Send conductivity signal to plant control panel and computer terminal for recording and data storage. 7. Adjust sensitivity back to lowest value to cancel out any residual. signal. 8. Continue to pump eluent through the sample loop for 10 minutes. 9. Shut off eluent flow. 10. Wait until start of next cycle. Figure 19 shows the sample passing through a particulate filter into the valve through the sample 1 op and then to waste. Eluent is pumped to the valve and through the analyser column. When the valve is actuated the eluent stream is pumped through the sample loop and forces the sample through the conductivity cell for detection. An example of two superimposed chromatograins is shown in Figure 20. The nitrate peak develops first and appears in approximately one minute. The chloride is slow to elute and is very broad. The 250 mg/L of chloride is well above the chloride in the sample. For exact calibration a chloride correction factor needs to be added. The accuracy of the measurement is sufficient for plant monitoring. The system requires little attention. Calibration is done monthly. The columns operate at a low pressure and have a lifetime of over six months. Spurious nitrate readings occur when system lines become clogged and no sample reaches the instrument. If eluent or sample reservoir runs dry, air enters the system and causes unsteady base lines and can result in rapid rise in signals. Other spurious signals have been traced to stray electrical noise occurring at times in the plant electrical system. 85 ------- 20 CHROMATOGRAM OF ITRATE AND CHLORIDE C-) Q r C 1 MIN. 2 MIN. TIME FIG. N ------- SECTION 7 REMOTE I O ITORING OF PLM T OPERATION The operation of a nitrate removal plart represents new technology to the water industry. Communities wrio adopt this method of treating water, especially those with small technical staffs, may require assistance in adjusting the plant operation for consistent production of safe drinking water and to achieve efficient and economical operation. In McFarland the operator spends only about one hour per day at the plant (but is on 24 hour call). Much of his time is devoted to meter readings and distribution system maintenance and other assigned tasks totally independent and removed frem the nitrate plant. Remote plant monitoring by Water Company personnel or outside technical experts is, therefore, desirable. During the course of this study and after plant start-up and checkout the princinal investigator desired to monitor the plant operation from remote locations. This was accomplished by using a readily available, low cost personal computer with a modem attachment. The equipment used was a Commodore 64 computer, disk drive, modem and an inputoutput board. This eq ipment can be purchased for less than $1000. Although the level of quality repre entea by this equipment may not be acceptable to professional designers for long term reLiability and use, the cost of installation is very attractive to operators of small scale treatment ystems and was certainly adequate for research and demonstration of this method of plant monitoring. It can also be stated that over a period of almost three years of operation this monitoring system did not require any parts replacement and had not failed to operate except when power failures occurred. In the latter case, only program restarting was required. The second McFarland plant will employ this same method of monitoring. The program will provide the same tasks described here and print out monthly reports of operation for use by State Health officials. The software for the system was written to employ the specific equipment used. A flow chart of the program is shown 87 ------- FIGURE 21 MODEM PROGRAM FLOW CHART Yf:5 88 ------- in Figure 21. Signals from the control panel and nitrate analyzer are wired to the input-output parts of the computer. After the program is started, the computer waits for input data to be received either from the nitrate analyzer or the control panel. If a phone call is received, the data file is opened and sent to the host computer calling from a remote location. If a nitrate peak is detected, the nitrate level ic recorded on the data disk. At the preset time intervals (usually one ho r), readings from the control panel are taken to update the data file. The current data file will contain up to 48 hours of data readings. As each new set of data is filed, the oldest data is discarded. Figure 22 shows a sample of the report given in graphical and numerical format as it is received at a remote location. To receive the report the remote terminal dials the McFarland plant. As soon as the call is received the system detects and answers the call and sends the data shown in Figure 22 to the screen of the remote terminal. Fiftytwo lines of data are sent and a seven line message. The first line is the data recorded within the last hour. The first column is the time of day, the second, third and fourth columns indicate which of the three ion exchange vessels are in operation. The fifth column indicates if the well pump is on. The sixth column gives month and day. The seventh column is the nitrate level and the last column is the number of hours since the last change in regeneration. The message at the bottom of Figure 22 does not change unless the operator chooses to do so. From the data as it is possible to quickly assess whether or not the plant is operating correctly. If vessel changes or regenerations do not occur on time, or vessel changes occur out of sequence, or nitrate readings are drifting upward or do4.mward, this information would be immediately obvious. In case the data indicates some of these problems a telephone call to the operator can be quickly made to discuss operational changes or adjustments. 89 ------- 8welcome to mc farland. Ca. t:083540 time wi 113 pmo mmdd no3 11 a afl.na a- 0800 +4 4χ . 1020 22 6 0700 +. 1020 20 5 0600 + -. + 1020 20 4 0500 +. ++ 1020 16 3 0409 ++ .-+ 1020 22 2 0300 . - 4χ 1020 22 1 0200 .-. ++ 100 24 0 01 00 ++ +4- 1020 22 14 2200 +44+ . 1019 24 13 21 00 4+ 4χ 1019 24 12 20 00 ++ ++ *019 20 11 1900 -+4 . 2019 22 10 18 00 +-# ++ . 1019 24 9 1700 4 .- . 2019 24 8 to 00 ..+ 4χ 1019 24 7 1500 1019 24 6 2400 + + + 1019 26 5 13 00 . . 1019 4 4 1200 - 4 1019 22 3 1100 + 4 + -b 1019 22 2 *000 +4+ . 1019 20 1 0900 4+4+ 10*9 18 0 08 00 . 1019 tO 18 0700 ++ . 1019 22 17 06 00 +. 4. 1019 20 16 05 00 +. .4 1019 20 15 0409 +4 .- . 1019 20 14 03 00 4.4+ 1019 20 13 02 00 4-.- 4+ 1019 20 12 0100 ++#+ 1019 20 Ii 00 00 4 -s- +4 1019 20 *0 2300 .-.-.-+ . 1018 20 9 22 00 .-..-+ 1018 20 B 2100 1-+ 1019 18 7 2000 4+4χ 1019 20 6 1900 + ..-. . 1018 20 5 1000 4χ.. l 0t8 20 4 1700 ++.+ 1019 20 3 16 00 s-+ + - . 1018 10 2 1500 +14+ 1018 19 1 1400 -++ 1018 16 0 1300 4χ 4. 1018 16 15 12 00 4. 1018 18 14 11 00 +1 +1 1018 10 13 1) 00 4+ 4+ 1018 18 12 09 00 4+ 4+ 1018 22 11 00 00 . 1018 20 10 0700 4. 4+ . 1018 20 9 06 00 ++ 4 1018 20 8 04 09 +. 4+ 0L8 16 7 03 00 .-. 4+ 1018 20 6 02 00 . . 1018 24 5 01 00 +. + 10 18 2 4 5 foot brine distributor Installed 3 an 6. mOdem orom 2001 service vo luee 400000 aals Oercent treated in blend 30 brine dose = 57 calm bed deoth 5 ft nitrate in 50 m /1 sulfate in = 6L) me/I cnd of data FIGURE 22 PRINT OUT OF TELECOMPUrER REPORT 90 ------- SECTION 8 NITRATE SELECTIVE RESINS Experimental work during the 1978 to 1981 grant period reported in Reference 2 was done to develop resins with higher nitrate to sulfate selectivity than commercially available resins. Modifications of the chemical composition and structure of the trialkylamine divinylbenzene polystryrene type strong base anion exchange resins were made to nhance this prop rty. These resins were prepared in laboratory batches from the same copolymer base as the Duolite A104 resin manufactured by Dt lite International, of Redwood City, California. This work extended into the grant period from 1981 to 1987 on the tributyl and the tripropyl resin. The e;:periniental work on these two resins was done in the same manner as was done on the other resins reported earlier in reference 2. As a result of this work, a U.S. Patent entitled Removal of Nitrate From Water Supplies Using Tributyl Amine Strong Base Anion Exhcnage Resin. (Reference 8). This patent also includes much of the technical data on the resins reported in Reference 2 in addition to data on the tripropyl and tributyl amine derivatives. A summary of the re in properties is given in Table 37. Special Resin Characteristics. The tributyl resin contains three nbutyl radicals surrounding the central nitrogen atom of the resin structure. The resultant resin has very high nitrate to sulfate selectivity. The anion exchange capacity is lower than the other resins listed. The nitrate to chloride selectivity is somewhat higher than most of the resins except the tripropyl resin. The tributyl resin was studied for nitrate removal in waters containing the interferring sulfate ion. In general, if no sulfate ion is present, standd,:d commerciaLly available resins can be used with high chemical efficiency. If only small amounts of sulfate are present there is little advantage to using the tributyl resin unless very low nitrate leakages are required. If large amounts of sulfate are present, the 91 ------- (I) N values ressured ci i ta1 anIon conccntratfon of 5 eeq er I. for resIn 12 and 50 meq 1 for a Ster re 1ns. TABLE 31 Special Resin Characteristics RESIN COYLI N J. DE5IG S IATIOU RESIN BN 30UE Pi0S 9UR( CON1LSII (A-lO b) ( RIHLTh1L) (A.10 10) (40 10 55) 1.3 Y OUJ4ITRIC CAPACITY equivalents onr lltnr KN K (l) (25) I R- l ti TrIaethy l A. 104 51.0 1.41 3 500 2 9- SE TrleLhy l A-104 47.9 1.19 4 Co 6 1000 3 F -MOE Keltyl -Dtethanol A-SOt 4 5.1 1.41 10 4 R-(0(0 l LItyl -Obethanol A -104 38.9 1.30 50 S R-T( ON Triethanol A-504 33. 5.23 10 6 R-D$LON DI ne lhy l-Ethano l A-104 45.7 1.42 50 I 9-DEE0 I (Sine as A-104) Dte lhy l-t bhano l A-lot 43.5 1.29 500 S R. N-P31 II4Iethy ).Morp5 olIne A-104 44.6 1.35 4 200 9 R-t(OH-0 Tr leth vn u $ A-10 10 33.1 1.08 10 II R-TE.N A- SF TrIethyI Tripropyl Kncroporoui A-lOt 56 4 33.0 0.99 1.16 ( 20 )(fl 12 9.78 Tr lbutyl A- 104 30.4 0.661 S to 7 11.000 (21 (tllneted from re enerctiora Curvo. ------- 500 / / S / FIG. 23 EFFLUENT HISTORY FOR A-1O1D RESIN 400 300 . CHLORIDE 4. a 0 / BICARBONATE 200 / 100 SULFATE _____ BED VOLUMES 0 160 320 ------- 500 I I 400 I I c: ____ ____ ____ _____ SULFATE 300 I - E I A BICARBONATE - -- 200 / CHLORIDE / ,# 100 / / / / NITRAI 0 B1I I4tUhIt$bll$44tIflhIIl ui tttuu,t s.ti IIHJIJIIIHtWfl 0 160 320 BED VOLUMES FIG. 24 EFFLUENT HISTORY FOR T-BUTYL RESIN ------- use of the tributyl resin has several advantages. One major advantage of the tributy . resin is illustrated in Figures 23 and 24. These figures show effluent histories for water ontaining the following conposition. Nitrate 93 mg N03/L or 21 mg N03-N/L Sulfate 288 mg/L Bicarbonate 214 mg/L Chloride 124 xng/L The figures compare the effluent histories from columns with two different resins: The AbiD (Figure 23) and the tributyl (Figure 24). The AbiD is the comrnerc al resin used in the McFarland plant. These curves are computer generated by a program developed for nitrate removal studies by Boyle Engineering Corp. (References 4 and 7). The tributyl resin gives a longer bed run to nitrate breakthrou h. This has economic advantages in the construction cost of the plant because smaller resin beds and vessels can be employed. The tributyl resin gives an entirely different product water quality because little sulfate is removed from the water. This provides a product water lower in chloride wfl1 i could exceed the secondary standard of 250 rng/L if the commercial resin were used. The composite product water composition from a column of AbiD resin after treating 143 DV of water is; Chloride 403 mg/L Sulfate 10 mg/L Nitrate 5 mg/L Bicarbonate 190 mg/L The composite product water composition from a column of tributyl resin after treating 311 BV of water is; Chloride 184 mg/L Sulfate 280 mg/L Nitrate 12 ing/L Bicarbonate 202 mg/L On regeneration the tributyl resin gives a cleaner waste product because less sulfate is on the column at the end of the run. Regeneration of the above exhausted columns, each with one DV of 9% chloride brine, gives the following waste composition. 95 ------- TABLE 20 WASTE BRINE COMPARISON Mi l liequiva lents Per Liter Tributyl A-biD Nitrate 194 80 Sulfate 49 845 Bicarbonate 72 61 Chloride 1184 513 More nitrate (148% more) is removed from the tributyl resin. This can be significant in the reduction of operating costs and amount of waste brine produced. The lower sulfate and higher chloride in the tributyl waste provide a waste brine easier to recover useful quantities of chloride for further use as regenerant. Plant testing with the tributyl resin has not as yet been accomplished. Resin prices in these quantities are unknown. Also, no tests have been un to determine breakage and resin loss in iong term use. BRINE RECYCLING TESTS Regeneration of the tributyl resin with chloride appears io be more difficult than coininercial resins. However, because the nitrate to chloride selectivity is higher, lower nitrate leakages are expected from the partially regenerated resin. As shown above, the tributyl resin provides a waste hrine ideal for recycling. Several experiments were conducted on brine recycling. If only the first 10 to 20 percent of the regenerant brine is discarded as a first fraction and the remainder of the brine used in subsequent regenerati is in the same manner by recycling, optimnn brine use can be achieved. The amount of brine saved by recycling in some cases can be quite high, on the order of 50% savings. The extent of savings depends on the number of fractions used, the amount of salt per fraction, and the loading on the exhausted column. 96 ------- SECTION 9 PLANT OPERATION DURING 1986 Changes in Plant Qperation In January, 1986 the plant was shut down for general maintenance and repositioning of the brine distributors to accoinodate five-foot deep resin beds in each vessel. Resin was added in each vessel to bring the resin volume to 142 cubic feet (1060 gallons). This change in the plant was requested by the EPA to gain additional operating data. The saturated brine flow was adjusted to 260 gallons per vessel per regeneration. The service volume was adjusted to 400,000 gallor.s per batch per vessel (377 By). Raw water compositions were averaged for the prior three months to make estimates of projocted plant performance. It was noted that raw water ηuality had improved considerably, especially in Decomber of 1985 (See Table 14). The raw water composition used for making he projections and setting the plant were: Nitrate as N03 mg/L = 38.0 as N03-N rng/L = 8.58 Sulfate = 64.0 Chloride = 52.0 Bicarbonate = 68.0 The projected results at the above plant settings were: Nitrate leakage N03 mg/L = 16.9 as N03N mg/L = 3.82 Percent treated in Blend to give desired nitrate level = 38 Projected Brine Use Factor (BUF) = 9.26 The recommended blend was too low to be used by the plant. Flow meters were not reliable under 20% of the full scale meter reading (800 gpm). Percer treated in blond was ad)usted to about 50%. The plant ran for the entire year at these settings. 97 ------- Monthly data from certified laboratory reports for the year are listed in Table 14. The average values for the year 1986 are given in Table 38. TABLE 38 NITRATE LEVELS 1986 (mg/L) _________NO) N03-N Raw 41.1 9.28 Treated 11.9 2.69 Blend 26.0 5.87 The observed nitrate leakages were 1.1 mg/L N03N lower than predicted. The Secondary Plant performance Factors are given in Table 39. During this year the plant produced 145.6 million gallons of water for the distribution system. This is 40.4% of the plant capacity and 48.5% of the annual water demand for the community. The amounts of wastewater and brine used are significantly lower than the 1985 figures (See Table 17). These reductions in rinse water and backwash are caused by longer bed runs because of better raw water quality. Less brir e for treated water was also used for the same reason. Less treated water in the distributed blend also reduced these factors. Savings in wastewater and brine cannot be attributed to the difference between five-foot bed and three-foot bed. However, no adjustments were made in total rinse water and Brine efficiency. The BUF can be estimated from the 1986 data using the annual nitrate averages given above. The average nitrate removed from the feed water was (41.1111.88)/62 or 0.4715 meq/L. The service batch was 400,000 gallons (377 By). The amount of nitrate removed per run per liter of resin is 377x .4715 = 177.7 meg nitrate. The amount of sodium chloride used in regeneration was 259.3 gallons of saturated brine per batch or 1.30 liters of 1 eg/L chloride of resin. The BUF for the year was 1300/177.7 = 7.30. The BUF the plant should have achieved during the year cannot be calculated on a monthly basis because complete analyses were not obtained except for four months. If the analyses can be considered average for the year an annual expected BUF can be calculated. Using the following averages for the year: 98 ------- TABLE 39 1986 SECONDARY PLANT PERFORMANCE FACTORS Hundred Gallons Gallons of Water of Brine Gallons of Wastewater Total Blend to Treated Saturated Dilute Slow Gallons MONTH System by IX Brine Brine Rinse Backwash Wastewater 1 120000 60015 4283 5570 169350 70850 246770 2 73150 53543 3749 5249 54090 36630 95969 3 166020 62085 3945 5523 57710 39240 102473 4 227890 63899 3573 5002 54110 37180 96292 5 160210 30538 3084 4318 72680 30420 107418 6 5050 1418 389 545 8980 6250 15775 7 118090 74296 3484 4878 70800 46460 122 i38 8 194930 150876 8125 11375 147320 97770 256465 9 18610 15433 945 1323 14450 10090 25863 10 163860 130979 8160 11424 125600 82360 219384 11 90710 79055 5898 8257 102490 61050 171797 12 1J7280 76571 6144 10730 97340 66090 174160 TOTAL 1455800 798710 51779 75193 974920 584390 1634503 % of 100.00 54.86 .04 .05 .67 .40 1.12 Delivered % of 182.27 100.00 .06 .09 1.22 .73 2.05 Treated ------- Nitrate N03 n g/L = 42.25 N03-N mg/L = 9.54 Sulfate = 64.0 Chloride = 53.0 Bicarbonate = 71.5 A BUF of 8.53 would be expected. The actual BUF is 16% better than expected on this basis. The calculation sho zs that a nitrate leakage of 17.1 mg N03/L (3.86 ing N03-N/L) would be expected. The actual average nitrate leakage for the year was 3.065 mg N03-N/L or 79% of the value expected. 100 ------- SECTION 10 IMPROVEMENT IN PUMPED WATER QUALITY AT NI ATE PLANT An unexpected improvement in pumped water quality at Well 2 resulted over the course of this study. The use uf the nitrate plant at Well 2 started in November of 1983. Data through the end of 1986 is presented in this report. Most of the pumping occurred in 1985. During this year, 197.4 million gal 1 ons were pumped from the well. This represents 66% of the conununitys demand or 55% of the plant capacity. In 1986, 145.6 million gallons were pumped from the well representing 49% of the demand or 40% of the plant capacity. The improvement in water quality from June 1984 through December 1986 is represented in Figure 25 as nitrate levels are plotted vs. time. Pumping rate is also plotted in the same Figure. Nitrate is seen to drop as pumping rate increases and as pumping rate drops from the peak in August 1985 nitrate levels again tend to increase. The smoothed data represents running averages of four previous data points. No previous historical data exists to compare this data with on the McFarland wells to determine if this is due to seasonal nitrate changes or if it is due to pumping rate variations. There is a definite correlation between pumping rate and nitrate levels. The same correlation exists with sulfate and the other ions (not shown). Apparently, continued use of the nitrate contaminated well will improve water quality in the well being pumped over a long period of time. It is common knowledge that this occurs over a short time, say over the period of a few days. However, the long term effect has not been previously demonstrated in McFarland. The use of the nitrate plant has made this observation possible. It appears that if the nitrate well (and nitrate plant) use had continued at the same capacity during 1986, the nitrate level in the well would drop below the level which would requirt treatment. Pumping could then continue without treatment or with very little treatment. A second important conclusion that can be drawn from these long term observations is that use of Well 2 can partially compensate for the waste discharged from the plant. During the yc ars 1985 and 1986 a total of 251 tons of salt were used by the plant for its regenerations. The waste was 101 ------- 00000 N 45 00 40 35 23 + 20 4- JUN 84 DEC 84 JUN 85 DEC 85 JUN 86 DEC 86 45000 40000 35000 30000 23000 20000 13000 10000 5000 FIG. 25 NITRATE N N N NITRATE -r -s r ) a- 6 0000000000 MCL N 0 N 0 0 .0 0 0 0 0 0 0 Vp N -a 0 t.J N + 4. RATE + +44. + + + + HISTORY OF UNTREATED LEVEL AND PUMPING RATE McFARLAND WELL NO. 2 ------- disposed to the irrigated cotton crops at the municipal disposal site after passing through the waste ater treatment plant. Assuming that the TDS of the pumped water w s reduced by 25%, the reduction in solids pumped to the McFarland environment can be estimated. If 342 million gallons is pumped frcni Well 2 and the TDS is reduced by virtue of the long term pumping, the amornt of solids dumped to the environment is about 140 tons iess than if long term pumping had not occurred. 103 ------- REFERENCES 1. Guter, G.A. Nitrate Removal from Contaminated Water Supplies Volume I. Design and Initial Performance of a Nitrate Removal Plant. EPA Report under Cooperative Agreement CR- 808902022. 2. Guter, G.A. Removal of Nitrate from Contaminated Water Supplies for Public Use, Final Report. EPA-600/2-82-042, U.S. Environmental Protection Agency, Cincinnati, Ohio, 1982. 3. Guter, G.A. Operation, Performance, And Cost of the McFarland, CA Nitrate Removal Plant. In: AWWA Seminar Proceedings. Control of Inorganic Contaminants. Las Vegas, Nevada, June 5, 1983, No. 20175. pp. 29-49. 4. Guter, G.A. Estimatation of Resin and Water Composition On Column Performance in Nitrate Ion Exchange. In: AWWA 1984 Annual Proceedings, Dallas, Texas, June 10-14, 1984. pp. 16311649. 5. Lauch, R.P. and Guter, G.A. A One MGD Ion Exchange Plant for Removal of Nitrate from Well Water. In: AWWA 1984 Annual Proceedings, Dallas, Texas, June 1014, 1984. pp. 713-733. 6. Lauch, R.P. and Guter, G.A. Ion Exchange for the Removal of Nitrate from Well Water. AWWA Journal, May 1986. pp. 83 88. 7. Cuter, G.A. and Hardan, D.L. Computer Simulation of Ni -ate Removal by Ion Exchange. In: AWWA Annual Conference Proceedings. Washington, D.C., June 23-27, 1985. pp. 293- 1320. 8. Guter, G.A. United States Patent No. 4,479,877 Removal of Nitrate From Water Supplies Using a Tributyl Amine Strong Base Anion Exchange Resin. Issued Oct. 30, 1984. 9. Cumerman, R.C. et al. Estimation of Snail System Water Treatment Costs. EPA 600/2-84/184a U.S. Environmental Protection Agency, Cincinnati, Ohio, 1984. 104 ------- SALT TOLUANCE OF FIELD CtOPS IC II MItLIMMOS PIP CL It ZSC p 4 6 6 IS I? 4 IS II PS 2* II. -1 C. , ,.. - 3lfl,.., W6.sI $..pI .. ---( _ - - S.T... I . Si ,. I C... r..4b... - Ike . P.... 23% NSP *0% 30% TIlLS IIOUCTIOI SALT TOLEIANCE OF YEGETAILE CROPS IC, 16 IMUau03 PU CL AT 23.C 7 1 6 I 5 I? 4 6 Sp. c6 I... ,. ,_ I I ,.t*.Iα 4 C -C i Cs.. I _ ,.r.. - S..IT_.. I- I Ills p. p., .------=j. - OS S. - ___________________________ - *0% )fl liftS It SICtIOl I....4. ii. , ,.. . -c t._ ...v.ss. C I ii Isus. __________________________________________________________ IIfIi I --i uii - _______________________________________ wdsI..i p,uI..* --1 I . ..dI... .IOp.--- I I - *10,3 5. -. I i ---- .6 ..dV.,. . __________________________ $5.4.. I,, 4 .. . . _____________________ 1k... .. .l..4s I .4 23% 1% *0% liftS II SUCtION The i. ,yS Si ..._ ,.-S 4 kS* k sS * is u Si SS.SPd. C ..es .. .s s,p .-.. ,.M.d .. i4 .4 d.ia . .s.u. s $s4ui .. W. 4 th 6.. .. P. ,i6 i ,.i I es Si iSuci .4 s.., . ..mq sll . .# ,s. ,.. 14 Cs..,, ,., . ..... *0-. 23-. 3o. . .(_ Information t3ke from USD& A rLcuttiare Information Bulletin Ne. 283 FIGURE A-i CROP TOLERANCE 105 SALT TOLERANCE OF FORAGE CIOPS IC, IS MILLIMNOS PSI ( *1 73C 1 4 6 I IS I? 4 IA IS 20 72 ------- CII UM LABDRATDR1ES, InC. 4103 PIE8C 0AD. 93308 BAXE SFIEW, CAUFORNIA 93303 PH HE 327.47 7 HcFarland Mutual Water Compar.y 209 W. Kern Street HcFarla.nd, California 93250 Attention: Dr. Cuter Mth d. Treatment Plant Effluent 3/7/84 Safln y. }Cx 7Q3 (Mmhoa/cm ) @23°C V. , 7 Io . .. .& ...a. . . .. c .s. p bIs L. . ... ,d . lu. U ,.Ia y k.,..d - i. lu. . .od...iuIy iou i oI..iou ., u,u.d . i 4o iou oI. . .o V.. 1 . 1 ..g 4 ..I,... y hoi d - p.n. ,uIIy iCa.0i06i iu. .. .n..oI .-o.. , . 4u .o.u. . a..d,i.o. . 1 i o.I , . .I .. I..u .a. .4 Crup ..d . .. y I. . .cM .ng. 1.L TI.. . * .rpuuoi.o* 1 IC io.. ioi9., I0 2O% of il. ,oo.i .η . .I..d p . . . d b.i. i4 . ..o, io. I.. ..o.i co d .Ca po,CaIC io I .. . . Ii iu...ly .k. . i...I,.e I . i c.vu. .1 thu . . . . SaUM$y ECMmhos/cm 0.71 Bocon, ppm 4.9 kI. 0 3 S.4. i ..p I .. oil au o 5. I C Soi ,I u .i u.y I . .. u.oη . .. ..r ..i.. u .u y .7 .. .a ...,. l l b..i p.CId i .u. b . ofl.c ..d I 0-2 0 Soi..l. ,u., Pu. u.- .ol..uo , .,o . 5...,... o.u .o.oii , ..- d.o.d _ .4 . 2 0 4 0 O .d 1 i& .. .oi e .u p. . o. .i ..loc ,u.y r.lα One Repouted 3/15/34 D.ie Rece,.et. 3/7/84 L k ,otz&ory No.: 2487 Chlorda, xpr.s.s.d as opm. i... ... . . ,u.,..u .004 ooc...A.oIi .,. φ.Lond . . . i... Pu. .11 t o .p. u..ooa .d ..oP. l ..1 bo.. s.d I.n4. iou..... u . Abou. tO C.oa.ui u .iaPuo .y Pu. ok7. . iou. ,... u . CAUTION U..d.. h.g0 . .at . o . .u. . 3 .,o o7. . 1 c.nS teal n u.s Is. On CIu. CHLORIDE (CJ)= 1.48 epm. SAR in. . . A..O. . 9. . A nk,lu. ,d .el.. ..d., ... . Ju.e9..DlC 0.d. p. .o..Oo $ ( C i ?) .4 . ....i .4.. . lo ..q . . .4 *. .u. 541 1.1... 6 9.1.. tO II. tS P.obi. ro ..oboi,Iy r... . . .u. .I. liowouo.o . . pu.oe ..iog. -. C) Ab... 9 Abe .. IS ? . . ..ob.i.Iy p u b i . . . . IJC P, ....(l .. ...d u..o pn.bI. u.ee 0 1 n .y 000fl. ,nC . .u sb ,oI pu.o. .ea . but.. 20) !L. P. ..b I . . 7 pu.4P ... p . L . .ea .. 0.41 . . u.u SI to. i .I. ..Iy RIo. .0 h. 9 4 . ,.i.o .oy 8c o ,(B)= 0.25 ppm SAR of Water = . 65 ESPofSo, 1 8O __ . I pHc Gypsum R.quirem.nt 15.72 tis . i ,..q 9. ..dioI hd c 4.....1 L . i. 100% Gyp./H../I00 GaI./aun. * R. (-) refers to less than Values of pHc above 8.4 indicate tendency to dissolve lime from soil through winch the water vesj values below 8.4 indicate tendency to precipitate lime trcm waters applied B C LABORALORI S . A # ? , 6 U 7 J. 1. Fa3 Y 4iatIo WATER ANALYSIS kb. 0 3 9.1 . . 0 73 o 73. I 3 1.3 .3 0 0... 3.0 U. .. 2 2 - to t . ..t p . ..eab.I. ., oM.... 4 .. io Constituents PPM (parts per million) Calcium, (Ca) 13. Ntrate, (NO 1 ) 0.9 Corbortotes, (CO, ) 0. B,corbonotes. Q1C0 3 ) 265. Mognessum. (Mg) 1.5 Nitrate, (N) 0.2 Chlorides, (CI) 52.4 Sodium, (No) 100. pH 7.6 Sulphotes. (5O ) 38. Total Hardness as CoCO 3 38.7 (2.3 gr/gal) Total Dssolved SoId 483. FIGURE A-2 LABORATORY REPORT 106 ------- TABLE A-i PLANT RECORDS JANUARY 1986 6allone of water Lallons To Treated By Saturated Date Systea By I I Passed Brine 2 3 4 5 6 7 B 9 Ii l2 13 14 15 16 17 LB 19 20 21 22 23 24 25 26 27 1039500 1089500 0 6.SOOO 368800 306200 5 3000 315 0 267500 583000 3i5500 267500 58300d 315500 267500 46000 27700 38300 314000 170400 143600 414000 225100 188900 301000 152200 148800 569700 310600 259100 569700 310600 259100 569700 310600 259100 9000 290700 250300 530000 285800 244200 547000 296200 250800 561000 302700 253300 571000 235000 342000 577000 235000 342000 577000 235000 342000 577000 3500 342000 613000 148900 364100 545000 235300 309700 545000 235300 309700 180 3350 359 710 239 38 239 38 239 38 0 0 0 0 126 150 180 380 239 477 239 477 239 477 128 140 180 410 136 420 128 430 180 327 180 327 180 327 180 327 234 100 240 80 240 80 28 - 29 30 31 Ballons of astewater Total Dilute Sloe Ballons Brine Rinse Backiash Wastewacer 3605 2445 9400 7500 4650 12860 1551 2297 3892 1557 2297 3892 1557 2297 3892 440 2420 2860 0 11100 11100 0 2440 2590 0 2460 ?840 4807 2540 7824 4807 2540 1824 4807 2540 7824 3610 4170 7 20 3600 2570 6580 3610 2400 6430 2800 2430 5860 3607 2373 6301 3607 2313 6307 3607 2373 6301 3 07 2313 6301 3610 2630 6310 3605 2350 6 35 3605 2350 fJ35 TOTAL 12495600 6746900 5148700 4285 9103 69505 68418 147026 107 ------- TABLE A-2 PLANT RECORDS FEBRUARY 1986 Sailors of Water SaUons of listewater Eallons -- Tot 1 lo Ireated By Saturated Dilute Slow Slow Ballons Date Systes By I I Passed Brine Brire Rinse Backwash Wastewater 2 -- - - - -- - -- 3 --- - 4 . 5 - - 6 - - 7 B 9 . --- - - - 10 - - - -- - -- ii . 12 - - - 13 - - 14 [ 5 - 16 I? - i3 159000 120500 38500 0 0 0 0 0 [ 9 559000 488200 70800 525 720 7210 5160 13090 20 348000 303000 45000 536 686 7210 4840 12736 21 655000 537600 117400 333 253 4810 3333 8796 22 655000 537600 11740* 333 253 4810 3333 8396 23 655000 537600 117400 333 253 4810 3333 8396 24 9 O00 500200 93800 214 240 3600 2fl0 6060 25 9000 492300 96100 260 40 40 2340 2420 26 646000 395900 250100 249 300 3600 2380 6260 21 602000 356200 245800 258 310 3610 2270 6190 2B 1853000 1095100 751900 104 180 10820 7420 18420 29 - - -- - - -- -- - --- -- - - 30 --- --- -- TOTAL 315000 5364200 1950800 3745 3235 50520 36629 90384 108 ------- TABLE A-3 I.ANT RECORDS MARCH 1986 Sullons of Vater Ballons of Wasteiater 6a 11o To Treated By Saturated Dilute SIC! Ballons Date Syste. Dy I I Passed Brine Brine TOTAL 168441Ot 7034400 9809700 4986 3188 68574 45632 117394 Rinse Bacluash Wa tewater 2 -- -- 3 684000 412100 271900 252 290 3600 2530 6420 4 712000 414400 297600 258 10 3610 2280 5900 5 169000 449300 319700 259 120 3600 2200 5920 6 725000 433800 291200 259 10 3610 2440 6060 7 456000 450500 5500 171 10 2410 1560 3980 8 456000 450500 5500 Ill 10 2410 1560 3980 9 456000 450500 5500 177 10 2410 1560 3980 10 598000 356100 241900 259 0 3600 2 20 6220 II 508500 159700 348800 129 0 3195 1255 4450 12 508500 159700 348800 129 0 3195 1255 4450 13 515000 143500 371500 0 0 0 0 0 14 535300 153100 362200 205 0 3600 2380 5980 15 535300 153100 382200 205 0 3600 2330 5980 16 535300 153100 382200 205 0 3600 2380 5580 17 446600 199000 247600 200 0 3610 252C 6130 18 0 0 0 0 0 0 0 0 19 558000 130000 428000 130 0 1800 1285 3085 20 58000 130000 428000 131 0 1800 1295 3085 11 421600 211400 210200 153 10 1370 812 2192 22 421600 211400 210200 153 10 1370 812 2192 23 421600 211400 210200 153 Id 1370 812 2192 24 421600 211400 210200 153 10 1370 812 2192 25 421600 211400 210200 153 10 1370 812 2192 20 421600 211400 210200 153 10 1370 812 2192 27 995000 212800 782200 167 667 1776 1630 4073 28 995000 212800 132200 167 667 1776 i 30 4013 29 995000 212800 182200 167 667 1776 1630 4073 30 995000 212800 782200 167 6b7 1776 1630 4073 31 778000 116400 661600 24 0 3600 2750 6350 i.09 ------- TABLE A-4 PLANI RECORDS APRIL 1986 1 586000 81400 504600 2 743000 106400 636600 3 765000 209200 555800 4 474300 360600 l13700 5 474300 360600 113700 6 474300 160500 313600 7 585000 200500 384500 8 701000 225200 475800 9 793000 226100 566900 10 835000 226100 608900 11 1199500 806000 393500 12 iiccsoo 806000 393500 13 1199500 806000 393500 14 785000 222900 562100 15 871000 249800 621200 16 7510 0 395300 355700 17 819000 236300 582100 18 1100600 158400 942200 19 1100600 158400 942200 20 1100600 158400 942200 21 936000 241200 694800 22 923300 138100 785200 23 923300 138100 785200 24 923300 138100 785200 25 906500 205200 701300 26 906500 205200 701300 27 906500 205200 701300 28 906500 205200 701300 29 868000 12B200 739800 30 - 31 - bItt 24757100 7758600 16998500 3809 &allons of Wastewater 6alIon Total Slow Gallons Brine Brine Rinse Backwash Wastewater o 0 0 0 0 1 0 0 0 0 194 0 3610 2450 6060 123 0 466 853 1319 123 0 466 853 1319 123 0 466 853 1319 0 0 10 0 10 236 0 3610 2720 63 0 243 0 3620 1800 3420 0 0 0 420 420 166 0 2404 1701 4111 166 0 2404 17 )1 4111 166 0 2404 1707 4111 0 0 0 0 0 248 0 3610 2380 5990 247 0 3600 2540 6140 0 0 0 0 0 162 0 2737 1647 4384 162 0 2737 1647 438 162 0 2737 1647 4384 242 0 3610 2510 6120 160 0 240 1640 1880 160 0 240 1640 1880 160 0 240 1640 1880 113 0 21816 1203 23019 113 0 21816 1203 23019 113 0 21816 1203 23019 113 0 21816 1203 23019 113 0 0 10 10 0 126475 37183 163658 Gallons of Water Date Systes By I I Passed To Treated By Saturated Dilute 110 ------- TABLE A-S PLANT RECORDS NAY l9 6 6allons of Water Gallon5 of Wastevater SiUons Total To Treated By Saturated Dilute S1o 6allons Date Systes By I I Passed Brine Brine Rinee Backuach Wasteuter 1 736000 720100 15900 2250 0 5300 900 8200 2 312000 90100 221900 255 0 2450 6530 8980 3 0 0 0 0 0 0 0 0 4 0 0 0 0 0 0 0 0 5 0 0 0 0 0 0 0 6 715500 194800 523700 106 0 1800 1280 3080 7 719500 194800 523700 106 0 1800 1280 3080 B 755000 212700 545300 0 0 0 0 0 9 811600 232600 579000 182 0 2586 1690 4276 10 811600 232600 579000 182 0 2586 1690 4276 11 811600 232600 579000 182 0 25 6 1690 4276 12 1003000 285200 717800 215 0 3610 2420 6030 13 952300 241600 710700 280 0 0 0 0 14 570000 165800 404400 165 0 3600 2160 5760 IS 524360 150900 373980 185 0 3050 991 4041 16 524850 150900 373960 165 0 3050 991 4041 17 5249& 150900 373960 165 0 3050 951 4041 18 52486 150900 373960 165 0 3050 99! 4041 19 524360 150900 3 3960 165 0 3050 99! 404! 20 524360 153900 373960 165 0 3050 991 404! 21 524860 150900 373960 165 0 3050 991 4041 22 524860 150900 373960 165 0 3050 991 4041 23 524860 150900 373960 165 0 3050 991 4041 24 524860 150900 373960 165 0 3050 991 4041 25 524960 150900 373960 165 0 3050 99! 4041 26 574860 150900 373960 165 0 3050 991 4041 27 524960 150900 373960 165 0 3050 99! 4041 28 524860 150900 373960 165 0 3050 991 4041 29 524860 150900 373960 165 0 3050 99! 4041 30 524960 150900 373960 165 - 3050 991 4041 31 - TOTAL 16600960 5217100 11383760 6563 0 75118 35496 110614 111 ------- TABLE A-b PLANT RECORDS JUNE 19B Gallons of Water Gallons of Wasteiiater Gallons - Total To Treated By- Saturatej Dilute Sloe Gallons Date Syste. By I I Paised Brine Brine Rinse Backuash Wastewater 2 -- 3 --- - - -- - 4 5 - - 6 -- -- 7 B - - - 9 - -- 10 -- II 12 - - - 13 14 15 . - 16 - 17 18 19 - - - -- 20 21 22 23 505000 141800 363200 389 20 8980 6250 15250 24 - - - - 25 -- 26 -- -- - 27 - 28 29 - 30 - - --- 31 TOTAL 505000 141800 363200 389 20 8980 6250 15250 112 ------- TABLE A-I PLANT RECORDS JULY 1986 6allons of Water Gallons oI Wastcuater Gallons Total To Treated By Saturated Dilute Slow 6a llons Date Systeo B I S Passed 8rin Brine Rinse Backeash Wastewater 2 - -- - --- --- - - - 3 - --- -- - - 4 5 --- - --- -- 6 - - 7 - B - --- - -- --- - - - 9 10 - --- - - It 12 - - -- - L.s - -- -- - 14 15 --- - - - Lb --- --- -- -- - -- 17 64B000 146200 501800 0 0 10 0 10 18 882300 247800 634500 206 0 4210 2007 6217 19 882300 247800 634500 206 0 4210 2007 6217 20 88230 247800 634500 206 0 4210 2007 6217 21 788000 522800 265200 354 0 7210 5000 12210 22 781000 587900 193100 179 0 3600 2570 6170 23 960000 744100 215900 360 0 7210 5230 12440 24 864000 655i 0 208900 255 0 3610 2340 5950 25 649600 504200 145400 214 3 4810 3383 8196 26 649600 504200 145400 214 3 4830 3383 8196 27 649600 504200 145400 214 3 4810 3383 8196 28 805000 375900 429100 359 10 7200 5240 12450 2? 764000 591000 173000 179 0 3610 2270 5880 30 801500 618600 182900 211 5395 3820 9215 31 801500 618600 182900 271 -- 5395 3820 9215 TOTAl. 11808700 7116200 4692500 3488 19 70300 46460 116779 113 ------- T 8LE A-B 2 3 4 S 6 7 a 9 I0 II 22 13 14 15 lb 17 28 19 20 21 22 23 24 25 26 27 28 29 30 3! PtAI4T RECORDS AU6UST 1986 792600 624900 283700 798600 614900 183700 759600 614900 183700 764500 533700 180800 764500 583100 180800 734500 571300 163200 734500 571300 163200 849600 613300 236300 849600 613300 236300 849600 623300 2363 0 798000 622400 275600 805500 620500 285000 803500 620500 285000 636000 643200 192800 867600 666600 201000 867600 666600 201000 867600 666600 201000 949700 400400 549300 805000 63310 171900 871000 864300 6700 458000 355600 102400 458000 355600 102400 458000 355600 102400 458000 355600 102400 984600 155300 229300 984600 755300 229300 984600 755300 229300 134000 117200 26800 1DTA1 22335900 26204300 5131600 1930 Sallons of Pater a11ons of astewater 6 11ons Total To Treatej By Saturated Diluti Slow 6a1lcn Oate Syste. Bf I I Passed Brine Brine Rinse Backwash Mastewater 299 10121 299 0 6u14 4097 10111 244 0 6014 4097 10112 244 0 5410 3460 370 270 0 5420 346 ) 8870 270 0 2081 3309 4390 0 1082 3309 4390 280 0 361 2544 905 0 351 2544 2895 260 0 361 2544 2905 242 0 7210 4790 12000 242 0 5405 3545 8550 360 0 5405 3545 8950 328 0 7220 4260 21470 329 0 6010 3810 9820 328 0 6010 3610 5820 637 0 6020 3810 9820 424 0 10810 3880 14690 248 0 8210 4760 22970 0 360 2150 2510 244 0 3605 2343 5949 244 0 3605 2343 5943 244 3605 2343 5948 320 0 3605 2343 5948 4807 3164 7911 320 0 4807 3164 7971 0 4807 3264 1971 0 127288 93305 220493 114 ------- TABLE A-9 Pt.ANT RECORDS SEPTEMEER 1986 6allons of Water Callons of Wastewater ------ SaLlon -- lotal To Treated By Saturated Dilute 6allons Date System By I I Passed Brine Brine Rinse Backwash Wastewater 1 0 0 0 0 0 0 0 0 2 0 0 0 0 0 0 0 0 3 0 0 0 0 0 0 0 0 4 130200 130500 7700 0 0 0 0 0 5 180000 146800 33200 0 0 20 0 20 6 0 0 0 0 0 0 0 0 7 0 0 0 0 0 0 0 0 8 585000 482600 102400 477 0 6350 2490 0840 9 0 0 0 0 0 0 0 0 tO 93000 78500 14500 0 0 890 2520 3410 11 0 0 0 0 0 0 0 0 12 46000 19000 27000 0 0 600 0 600 13 0 0 0 0 0 0 0 0 14 0 0 0 0 0 0 0 0 15 8000 7000 1000 0 0 600 0 600 16 45000 36700 8300 0 0 0 0 0 17 37000 32600 4400 0 0 0 0 0 18 46000 39800 6200 229 0 4454 2690 7144 19 114000 98000 16000 0 10 10 0 20 20 0 0 0 0 0 0 0 0 21 0 0 0 0 0 0 0 0 22 63000 60300 2700 0 0 0 0 0 23 112000 Si 9 eO 52l00 0 0 0 0 0 24 130000 113100 16900 0 0 0 0 0 25 142000 119900 22100 239 0 3610 239 3849 2L 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 LB 0 0 0 0 0 0 0 0 29 0 0 0 0 0 0 0 0 30 117000 99300 17500 0 0 0 0 31 TOTAL 1856200 1524200 332000 945 10 16534 7939 24483 115 ------- TABLE Ajo PLANT RECORDS OCTOBER 1986 6allons of water Bllons of Waste dter To Treated By Saturated Dilut Slow 2 3 4 5 6 .7 B 9 l0 it 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 164000 67000 97000 429000 373600 55400 122000 91100 30900 o 0 0 o o 0 630000 322800 307200 710000 624700 85300 694000 558700 135300 617000 544500 72500 713000 569100 143900 713000 569100 143900 713000 569100 143900 713000 555100 141300 719000 557500 161500 724000 579000 145000 656000 526600 129400 711300 564500 146800 711300 564500 146600 711300 564500 146800 722000 559900 162100 716000 575500 140500 731000 565700 165303 238000 181900 56100 0 0 0 0 0 0 o 0 0 o o 0 0 0 0 707000 569900 137100 718000 569100 148900 701000 595800 105200 o 0 0 0 0 3610 2470 6080 o o 0 0 0 0 0 0 0 0 0 0 0 721 4730 5451 o 361 2310 2671 0 360 2490 2850 o 13!4 6966 8350 o 4807 3290 8091 o 4807 3290 8097 0 4807 3250 8097 0 3600 2270 5870 o 7210 5010 12220 0 3610 2350 5960 o 7200 4760 11960 o 4807 3267 8074 0 4807 3267 8074 10 4807 3267 8084 0 3600 2350 5950 o 7210 5040 12250 0 3640 2300 5940 o 3600 2470 6070 o 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 o 0 0 0 0 3610 2390 6000 3600 2420 6020 6010 4123 10133 Date Syste. By I I Passed Brine Brine Total Gallons RLnse Backwash Wastewater 0 240 0 0 0 247 420 579 327 327 327 487 241 221 466 326 320 320 240 480 23 240 0 0 0 0 0 239 4fl 312 TOTAL 14983900 11829800 3154100 7143 tO 88168 74120 162298 116 ------- TABLE Ali PLAWT RECORDS I 0VEI 9ER 1986 6allons of Water Sailons of Wastewater 6 a11or s Total To Treated By Saturated Dlute Slow aU rts Date Sy teu By I I Passed Briar Brior 1 701000 565800 135200 2 701000 595800 105200 3 693000 426500 266500 4 708000 517600 130400 5 697000 549900 147100 6 39000 29700 9300 7 10000 9300 700 8 9 - 10 667000 532500 134500 11 712000 117300 594700 12 721000 661100 59300 13 691100 691700 0 14 226000 190000 36000 15 16 17 454000 45700 408300 18 604000 465100 138900 19 645000 456300 188700 20 667000 472900 194100 21 22 13 24 662000 474000 188000 25 6330G 436200 196800 26 180500 780500 0 27 28 0 6010 123 0 0 6010 4123 1013.3 0 0 0 0 0 7810 5900 13610 0 3610 3010 6620 0 19580 6020 2560u 0 0 0 0 0 3700 0 3100 0 7210 4590 11800 0 10810 1120 17930 0 7210 4950 12160 0 3610 2270 5890 10 5820 2430 6260 0 4712 4690 9W2 10 0 2560 :io 0 7210 4950 I .β0 0 7210 3870 11080 0 3540 340 3880 0 4999 5990 10969 Rinse Backwash Wastewater 312 312 239 127 124 542 0 206 471 116 494 160 237 458 229 446 466 235 233 29 30 31 TOTAL 11012200 8018500 2933700 6047 20 109051 66936 165774 117 ------- TABLE -12 P1 NT RECORDS DECE?ISER 1986 SaI1CI3 of Water Salloni of Wasteuater Gal loni Total To Treated By Saturated Dilute Date Syitew By 1 1 Pi eo Brine Brine 1 828600 643000 185600 2 673000 467300 205700 3 681000 475600 205400 4 675000 465200 209800 5 317000 220400 96600 6 - 7 8 646000 449100 199900 619000 439600 179400 10 582000 410500 171500 U 239000 169100 69900 12 13 14 15 16 Il Is 19 20 21 22 23 24 25 26 27 466100 466300 0 698000 494000 204000 591500 420500 171000 591500 420500 111000 473000 334000 139000 410000 288300 121700 924000 654100 269900 28 -- - 29 524000 403100 120900 30 689000 630900 259100 31 889000 630900 25.9100 237 0 459 0 236 0 462 0 234 0 238 0 469 0 234 0 227 0 236 100 428 1200 335 1120 335 1120 232 530 228 760 437 1170 229 760 447 1195 447 1495 Slow 6a1Len Rinse 8a k.uach Wastewater 3610 2260 5970 7210 1960 12170 3610 2100 5110 7210 5010 12220 3610 2350 5960 3600 4400 6000 6200 2700 8900 4600 4110 9310 3600 2530 6130 3650 2450 6200 1210 4950 13360 2270 3640 7030 2270 3640 7030 2680 2360 5570 3600 2350 6710 6732 4510 12712 3610 2420 6790 7210 3344 12049 7210 3344 12049 TOIM. 11718700 8482200 323.6500 6150 10050 89692 64028 16317U 118 ------- |