CEM Report Series Report Status: Revision No. 1 Date: July 1982 No.: 5-411-7/82 AN UPDATE AND DISCUSSION OF THE CRITICAL ASPECTS OF PROPOSED EPA REFERENCE METHOD 6B JULY 1982 Office of Air, Noise and Radiation Division of Stationary Source Enforcement Washington, D C. 20460 ------- UPDATE AND DISCUSSION OF THE OF PROPOSED EPA REFERENCE CRITICAL ASPECTS METHOD 6B JULY 1982 Prepared By: Guy B. Oldaker III, Ph.D Entropy Environmentalists, Inc. Research Triangle Park North Carolina Prepared For: U. S. Environmental Protection Agency Division of Stationary Source Enforcement Task Manager Contract No. Task No. Report No. Anthony P. Wayne 68-01-6317 28 5-411-7/82 ------- DISCLAIMER This document was prepared by Entropy Environmen- talists, Inc. under Contract No. 68-01-6317, Task No. 28, and therefore, was wholly or partially funded by the U. S. EPA. This document has not been subjected to the Agency's required Peer and Policy Review. Therefore, this document does not necessarily reflect the views of the Agency, and official endorsement should not be inferred. ------- Executive Summary The U.S. EPA has undertaken the development of Reference Method 6B, a wet-chemical method which can be used in lieu of, or as a back-up for sulfur dioxide continuous emission monitoring systems required at stationary sources of air pollution. The measurement technique for Method 6B is based upon the simultaneous determination of sulfur dioxide and carbon 6 dioxide with emission rates, in units of lb SOj>/10 Btu, computed according to the F-Factor method. Method 6B has evolved significantly since its proposal in early 1981. In this report, Method 6B, as it is currently envisioned for promulgation, is described, and in addition, the reasons for the changes to the method that have occurred since proposal are briefly discussed. ------- TABLE OF CONTENTS Introduc t ion 1 General Description of Proposed Reference Method 6B 4 Descriptions and Discussions of Critical Aspects of the Proposed Method 8 Heated Borosilicate Glass or Stainless Steel Probe Equipped With Filters 8 Absence of Impinger Containing Isopropanol Solution.... 10 Two Impingers Containing Hydrogen Peroxide Solution... .11 Bubbler (or Tube) Containing Drierite 13 Erlenmeyer Bubbler (or Tube) Containing Ascarite II ...13 Dry Gas Meter 16 Pump 16 Flow Meter 17 Notes 18 Appendix - Proposed Reference Methods 6A and 6B 20 ------- Introduction 1 Since 1971 , fossil fuel fired steam generators subject to New Source Performance Standards (NSPS) have been required to install monitors to measure emission rates of sulfur dioxide in g units of lb SOj?/10 Btu heat input. Two monitors are required for determining SOg emission rates: (a) an SOg, monitor and (b) a diluent monitor which measures either oxygen or carbon dioxide. From the pollutant and diluent data provided by the monitors, emission rates can be computed according to the F-Factor 2 Method. The emission rate data supplied by these monitors, commonly termed continuous emission monitors (CEMs), may be interpreted by the Agency as being indicative of the operation and maintenance of the source's air pollution control system. The scope of continuous emission monitoring requirements was significantly broadened when New Source Performance 3 Standards were promulgated in 1979 for "Subpart Da - Electric Utility Steam Generating Units for Which Construction is Commenced After September 18, 1978." According to the continuous monitoring requirements of Subpart Da, the SO-j emission rate data may be used as indicators of compliance with standards for emission rates and sulfur removal. Emission rates are computed on a 30-day rolling average basis, which itself is calculated from the daily average emission rates determined using continuous emission monitoring systems. 1 ------- Within Subpart Da it is stated that if minimum daily SO emission rate data cannot be obtained using continuous monitoring systems, then the necessary emission rate data are to be acquired using Reference Methods 3 and 6. However, from the 4 time of the proposal of Subpart Da , it was recognized within the Agency that this method of data acquisition would be potentially burdensome, and consequently, work was started on the development of a sulfur dioxide emission rate measurement method which would be inexpensive, reliable, and accurate, and more importantly, which would be capable of making determinations over time periods as long as 24 hours. The methodology considered for development was essentially based upon a simple modification of the Reference 5 Method 6 sampling train: a carbon dioxide absorber was placed within the sampling train following the impingers containing the hydrogen peroxide solution. This modification enabled the concurrent determination of sulfur dioxide and carbon dioxide concentrations, which could be used according to the F-Factor 6 method to compute the SO emissions rate in units of lb SO^/IB 6 Btu. In 1978, Whittle and Westlin reported the results from a field evaluation of "an intermittant integrated SOg/CO^ emission sampling procedure," which demonstrated the feasibility of the methodology with regard to unattended operation and acceptable precision. This methodology was formally proposed as Reference 7 Method 6B in January 1981. (Proposed Reference Methods 6A and 6B are contained in the Appendix.) 2 ------- At this writing, the method has been sent for "red border review" and has not yet been promulgated. Collaborative testing 0 is scheduled to begin in the Fall of 1982. This paper has a three-fold purpose: (a) to provide those individuals involved in the field of stationary source emission measurement with an understanding of Reference Method 6B as it is currently envisioned for promulgation, (b) to update those individuals already familiar with the method regarding developments and changes which have occurred as a consequence of the results of past and ongoing investigations, and (c) to provide guidance in the form of recommendations for those who are currently using the method and its variants. In the sections which follow, a general description of the proposed method is presented first; detailed discussions are then presented which address the critical aspects of the method. 3 ------- General Description of Proposed Reference Method 6B Using the method as proposed, the following can be determined over periods up to 24 hours: (a) lb SO2/106 Btu, (b) ppra SOg (dry and wet bases), (c) %C02 (dry and wet bases), and (d) %H£0. The sampling train consists of the following major components: (a) a heated, glass, or stainless steel probe equipped with a filter (either in-stack, out-of-stack, or both) ; (b) two midget impingers each containing 15 mL 3% (v/v) hydrogen peroxide to absorb the sulfur dioxide; (c) one midget bubbler containing about 25 g Drierite® (anhydrous calcium sulfate) to remove water vapor from the effluent sample stream; (d) an Erlenmeyer bubbler containing a weighed amount of (around 100 g) Ascarite II® (sodium hydroxide on a vermiculite solid support) to absorb carbon dioxide; and (e) a pump and dry gas meter equipped with an industrial t imer-swi tch. These components are illustrated in Figure 1. Samples are obtained at a flow rate of 1.0 L/min (+ 10%). The timer controls the sampling duration and frequency; sampling is conducted from 2 to 4 minutes on a 2-hour repeating cycle for 24 hours. The final sample volumes should be between 20 and 40 L. Sulfur dioxide (as sulfate ion) is determined 9 titrlmetrically according to the barium-thorin method contained in Reference Method 6. 4 ------- THERMOMETER PROBE (END PACKED' WITH QUARTZ OH PVREX WOOL) *T\ k MACK WAIL MIDGET BUBBLERS MIDGET IMPINGERS y ICE BAIH "IHERMQMETER — c-f25 nnv GAS MCTEll jj HA1E METER NEEW.E VALVE / PUMP TIMER SURGE TANK Tu 1 ijur-e fi^efe-rence Aiet^ocZ Samj>hna /rain (aJ f?rv-posrz.& -l/<36>^ 7 ------- Moisture may be determined gravimetrically using the procedure 10 ® o£ Stanley and Westlin. The mass gained by the Ascarite II is used to compute the concentration of carbon dioxide. Finally, the SOg emission rate is calculated according to the F-Factor £ method, using the gravimetric data from the SO^ and COg determinations. (It should be noted that gravimetric data may be used in lieu of concentration data, because the sample volumes associated with the S0£ and CO£ concentrations are essentially equal.) In the proposed method it is noted that continuous sampling, as distinguished from intermittant sampling, is technically feasible; brief specifications for the application of the continuous sampling mode are provided: Note.—Sampling may be conducted continuously if a low flow-rate sample pump (> 24 ml/min) is used. Then the timer-switch is not necessary. In addition, if the sample pump is designed for constant rate sampling, the rate meter may be deleted. The total gas volume collected should be between 20 and 40 liters for the amounts of sampling reagents prescribed in this method. Since proposal of Reference Method 6B, considerable attention has been directed toward placing the methodology of such continuous mode sampling on a firm technical basis, so that the ultimately promulgated Reference Method 6B will detail both sampling modes thoroughly, and therefore, consistently. In this regard emphasis has been placed on (1) evaluating the 6 ------- performance of pumps and associated flow controls when applied to low sampling rates (< 100 mL/min), (2) determining the quantities and concentrations of reagents necessary for large sample volumes (e.g., up to 80 L); and (3) investigating systems to separate sulfur trioxide and sulfuric acid from sulfur d ioxide. 7 ------- Descriptions and Discussions of Critical Aspects of the Proposed Method In the following paragraphs the proposed Reference Method 6B (both sampling modes) is addressed in detail. Attention is focused on those items that distinguish the proposed Reference Method 6B from Reference Method 6. In addition, recommendations which reflect the results from investigations conducted since the date of proposal are provided. Heated Borosilicate Glass or Stainless Steel Probe Equipped with Filter(s) For sample acquisition, heated borosilicate glass or stainless steel probes are required. Relative to stainless steel probes, glass probes are clearly more susceptible to breakage. Glass probes, on the other hand, are insensitive to corrosive compounds in the effluent stream and are much easier to clean. These two attributes are important because of the potential for spurious reactions between probe contaminants and sulfur dioxide; such reactions could lead to low results for SO2 determinations. The choice of probe material is best made on a case-by-case basis, taking into account source specific variables such as vibrations at the sampling location and particulate matter and sulfuric acid concentrations in the effluent. 8 ------- Filtration is necessary in order to remove particulate matter from the effluent sample prior to impingement in the hydrogen peroxide solution. The barium-thorin titration, which is performed on the hydrogen peroxide solution, is sensitive to interference by alkali metal ions, which may occur at significant concentrations within particulate matter. In addition, particulate matter may contain water soluble sulfates which would be ultimately determined as SO2 if allowed to enter the impingers containing the hydrogen peroxide solution. An in-stack filter, e.g., a plug of borosilicate glass wool, is capable of removing this particulate matter. Nevertheless, a second filter, located out-of-stack, is currently recommended in order (1) to ensure quantitative removal of interfering particulate matter, and (2) to minimize passage of sulfuric acid aerosol (mist) which either may exist in the effluent or may form in the effluent sample after passage through the first filter. The SOg emission rate determination using the barium-thorin method will be biased high if sulfur oxides such as SO3 and H^SO^j are collected in the hydrogen peroxide solutions. This potential bias may be minimized through proper selection and control of the temperature of the effluent sample 8 within the probe. The results from recent investigations indicate that the method's precision is optimized when the sampling temperature is approximately 20°F above the effluent moisture (i.e., water) dewpoint — as distinguished from the sulfuric acid dewpoint. This empirically selected temperature 9 ------- reflects the necessary control of two physical processes which can affect the results of the determination. First, the temperature must be above the moisture dewpoint, because sulfur dioxide dissolves and oxidizes in liquid water; using barium-thorin titrimetry, this oxidation product cannot be distinguished from sulfuric acid. Second, the temperature should be in the range where equilibrium favors the presence of filterable sulfuric acid aerosol, rather than the other higher sulfur oxide compound, sulfur trioxide, which exists as a gas. Thus, by selecting a sampling temperature that favors the presence of an aerosol, the contribution of SO^ and H^SO^j can be minimized through removal by the second, out-of-stack filter. Nevertheless, data pertaining to the magnitude of SO^ and H2SO4 biases on SO^ determinations using the proposed Reference Method 6B are currently unavailable; thus, the significance of the potential bias is unknown. Absence of Impinger Containing Isopropanol Solution 11 As reported by Butler and Westlin , isopropanol interferes with the collection of CO2 by Ascarite II. Laboratory investigations have shown that during sampling, isopropanol can penetrate the impingers containing the hydrogen peroxide solution and the Driente . In addition, investigations have shown that masses of isopropanol less than one gram are sufficient to reduce CO£ absorption by 50 percent. Consequently, the use of isopropanol has not been included within the procedure for either sampling mode of the method. 10 ------- In Reference Method 6 the primary function of the isopropanol is to separate SO3 and HgSO^ from the SO2 sample. The critical importance of the probe temperature setting and the presence of probe filters is better understood when viewed in light of the fact that the proposed Reference Method 6B sampling train has no provisions for the removal of these potentially biasing species. This potential bias has not gone unrecognized; considerable efforts have been made to identify means of separating higher sulfur oxides from the sulfur dioxide sample. For example, drawing from the equilibrium expressions for the SC^/water system, investigators proposed the use of acidic solutions for scrubbing SOj and H2SO4 from the effluent sample. Of the common acids available, hydrochloric acid was judged unsuitable because of its volatility, and consequently, its potential to interfere with the barium-thorin titration method. Nitric acid was not considered because of its oxidizing properties. Sulfuric acid was investigated, but its use was found to offer no noticeable improvement over the proposed method. Investigations are in progress to identify other practical means of accomplishing the SO£ separation. Two Impingers Containing Hydrogen Peroxide Solution The proposed method calls for midget impingers, each containing 15 mL 3% hydrogen peroxide; this method of absorbing S02 is identical to that specified within Reference Method 6. 11 ------- To accomodate flow rates greater than 24 mL/min and consequently, greater sample volumes, larger impingers (e.g., Mae West) containing 75 mL of more concentrated peroxide (6% to 10% (v/v)) , have been used with continuous mode sampling. For Reference Method 6 sampling, the alternative use of 10% (v/v) hydrogen peroxide, has been approved in lieu of the 12 specified 3% (v/v) hydrogen peroxide. While it would appear that even greater concentrations could be applied to continuous mode sampling to ensure that sufficient hydrogen peroxide is always available, concentrations greater than the approved 10% (v/v) are not recommended for use at this time. Investigators 15 in the past have noted a negative bias when S0£ was absorbed in concentrated hydrogen peroxide; however, since quantitative data were not provided due to the limitations of analytical methods at that time, the significance of the bias is unknown. The EPA, QAD is currently investigating this potential bias through the use of ion chromatography, a methodology that only recently has 14 been available. The impingers containing the hydrogen peroxide solution should be protected from direct sunlight because of the potential for photodecomposition. If a significant quantity of the hydrogen peroxide were to decompose, sulfur dioxide would not be absorbed quantitatively, and a negative bias could result Q for determinations of ppm S02 and lb SO2/10 Btu. Relative to Reference Method 6, photodecomposition is a greater potential problem because of the extended sampling period. It should be noted that photodecomposition does not necessarily demand 12 ------- sunlight. For example, mercury vapor lights may affect photodecomposition also. For the reasons touched upon above, it is recommended that the impingers containing hydrogen peroxide be covered throughout the sampling period. Bubbler (or Tube) Containing Drierite An accurate determination of carbon dioxide can be accomplished only if moisture has been quantitatively removed from the effluent sample prior to reaching the Ascarite II . Drying is accomplished using indicating Drierite , which signals loss of drying activity by changing its color from blue to pink. For the intermittant sampling mode, approximately 25 g Drierite is specified; for the continuous mode the specified mass is approximately 150 g. The design of the Drierite container is not critical; however, it is imperative that the container be oriented in a manner to minimize channeling that could be aggravated as a consequence of settling. For example, ® if tubes are used for containing the Drierite , these tubes must be secured in a vertical position; otherwise, channeling along the top of the tube would be likely. Erlenmeyer Bubbler (or Tube) Containing Ascarite II Both sampling modes envisioned employ sodium hydroxide for absorbing the carbon dioxide in the effluent sample. (it should be noted that as proposed, the method specifies the use 13 ------- of Ascarite ; since that time the supplier has changed the product's formulation so that vermiculite is used rather than asbestos. Ascarite II , the approximate formulation being 96% (w/w) sodium hydroxide and 4% (w/w) vermiculite solid support, is functionally equivalent to Ascarite .) For intermittant mode sampling, 100 g Ascarite II in a 250 mL Erlenmeyer bubbler is specified. Most versions of continuous mode sampling systems employ 150 g Ascarite II® contained in a glass tube. Of all the method's operations, the Ascarite II® absorption presents the greatest potential for causing serious error. And in this regard, the specie of notable concern is water. Water's role in causing bias is best understood in light of the reaction that occurs during CO2 absorption. In the Ascarite II container, carbon dioxide reacts with sodium hydroxide to afford anhydrous sodium carbonate and water vapor. Water vapor rather than liquid water is formed because of the (appreciable) heat of reaction. During sampling the extent of reaction is indicated by the advance of a white zone, which is the anhydrous sodium carbonate (and which is capable of reacting with water). The water vapor, on the other hand, is swept ahead into the effluent sample stream, (which then contains no carbon dioxide) and condenses on the fresh sodium hydroxide beyond the reaction zone. The greater proportion of this condensed water is visible as a wet zone, which, as previously indicated, moves ahead of the reaction. Nevertheless, not all the condensed moisture is visible. 14 ------- The reaction described above must be isolated and contained within the preweighed COg absorption container. As indicated earlier, water vapor can interfere with the method. Two interfering mechanisms are possible. First, if water vapor breaks through the Drierite , it will react with the anhydrous sodium carbonate. This added mass can bias COg concentration g determinations high, and lb SO;?/10 Btu determinations low. In addition, because the reaction products (sodium carbonate hydrates) have greater molar volumes, sample flow through the absorber may be reduced and potentially stopped altogether. The water vapor produced by the COg reaction is the other problem. Accordingly, the location of the wet zone is a poor breakthrough indicator, because a significant quantity of water is generally present some distance ahead of this zone. If water vapor exits the absorber, CO2 determinations may be biased low, £ and lb SO£/10 Btu determinations, high. Many investigators have approached the problem through use of two C0£ absorbers in series. The use of a back-up ensures that a valid sample will be obtained in the event that C0£ breaks through the first absorber. The unreacted sodium hydroxide in the back-up appears to possess adequate dessicating ability to handle the resultant moisture. Moisture breakthrough, however, is best prevented by including a back-up ® 5 absorber that contains either Drierite , or silica gel. 15 ------- Dry Gas Meter The proposed Reference Method 6B requires the use of a dry gas meter when pollutant and diluent concentrations are determined in conjunction with S0£ emission rates. However, an 15 abbreviated procedure is permitted if only emission rate data are desired. This abbreviated procedure essentially entails omitting the dry gas meter from the sampling train. It should be recognized, however, that anomalous emission rate data may be impossible to rationalize when the associated concentration data are unavailable. The use of a dry gas meter for all applications of Reference Method 6B is currently advised because of its value for assessing quality control. Pump The proposed Reference Method 6B specifies the use of a diaphragm pump for sample acquisition. Problems with pumping have been encountered during the development of the Method as applied using the continuous sampling mode. Peristaltic pumps, although capable of operating at low flow rates, were found to be unreliable, especially when applied to "negative" pressure effluent streams. Diaphragm pumps, on the other hand, exhibit reliability problems when operated at low (< 100 mL/min) flow rates. Thus, the small volumes of gas handled create what is called a dead-head condition, leading in turn to overheating, and, at the extreme, failure. This problem can be minimized by 16 ------- providing the pump with sample recirculation capability. (Pump recirculation is illustrated in Figure 5-1 within Reference Method 5.) Sample acquisition has also been accomplished using 16 compressed air aspiration. Flow Meter For the intermittant sampling mode, the proposed Reference Method 6B specifies the use of a flow meter and a sampling rate of 1.0 L/min (+ 10%). Within the proposed method it is noted that if a constant flow sampling pump is employed for the continuous sampling mode, the flow meter may be deleted from the sampling train. The results from field evaluations of the continuous sampling mode have shown that when sampling trains are operated unattended, constant sampling rates (i.e., + 10%) cannot be guaranteed. The reason for this is due to the fact that the (S) reaction product at the Ascarite Il^absorber chokes the gas passages therein, causing the pressure drop across the CO^ absorber to increase with sampling time. Conditions of varying sample flow rates may result in biases which would reflect the acquisition of non-representative samples. The use of critical orifices in conjunction with diaphragm pumps is being investigated as a potential means of maintaining constant sampling rates. It is currently recognized that the proposed Method 6B train should be equipped with a flow meter. 17 ------- FOOTNOTES December 23, 1971. £ Federal Register, Vol. 36, No 247 - Thursday, Subpart 1979 D 3 F-Factor and within methods are described within 40 CFR 60, 40 CFR 60, Appendix A, Reference Method 19. Federal Register, Vol. 44, No. 113 - Monday, June 11, September 19, 1979 Federal Register, Vol. 43, No, 182 - Tuesday, for In: Carbon Book of and ASTM Philadelphia, Pa Hydrogen Standards, , 1980. in the Part 26, Standard Method Analysis of Coal and Coke. ASTM Designation D 3178-73, g R. N. Whittle and P. R. Westlin, "Air Pollution Test Development and Evaluation of an Intermittant Integrated Emission Sampling Procedure." Environmental Protection Emission Standard and Engineering Division, Emission Measurement Branch, Research Triangle Park, North Carolina, December 1979. 7 Federal Register, Vol. 46, No Report: so2/co2 Agency, 16 - Monday, January 26, 1981 8 9 F. E. Butler, U. S. EPA Telecon, May 19, 1982. Fr i tz Chem., and S. Yamamura, 27, 1461 (1955) "Rapid Microtitrations of J. S. Sulfate," Anal. 10 J. Stanley and P. R. Westlin, "An Alternative Method for Stack Gas Moisture Determination." Environmental Protection Agency, Emission Standard and Engineering Division, Emission Measurement Branch, Research Triangle Park, North Carolina. August 1978. 11 F. E. Butler, J. E. Knoll, T. J. Logan, and M. R. Midget, "Method Development for 24-Hour Analysis of Sulfur Dioxide and Carbon Dioxide at Fossil Fuel Combustion Sources (Method 6B)," presented at National Symposium on Recent Advances in Pollutant Monitoring of Ambient Air and Stationary Sources, Raleigh, North Carolina, May 4, 1982. 18 ------- 12 R. T. Shigehara, Environmental Protection Agency, Emission Measurement Branch, Emission Standard and Engineering Division, Memorandum, July 6, 1978. 1? H. Wagner, Microchim. Acta, 19 (1957). LA John Margeson, U.S. EPA, QAD, (personal communi- cation) , June 1982. 15 The abbreviated procedure is described within proposed Reference Method 6A which is cited as a procedural source with Method 6B. Proposed Reference Method 6A is contained in the Appendix. 16 Joe Leslie, Virginia Electric and Power Company (Vepco), (personal communication), March 1982. 19 ------- APPENDIX 20 ------- Monday January 26, 1981 Part IX Environmental Protection Agency Standards for Performance for New Stationary Sources; Revisions to General Provisions and Additions to Appendix A, and Reproposal of Revisions to Appendix B ------- 3354 Federal Register / Vol. -18. Nfo. is / Monday. January 28. 1981 / Pronosed Rules 3. In Performance Specification 2. the definition of "Relative Accuracy" is incorrect Instead of a degree of correctness, it is actually a measure or "relative error." One commenter feels chat "relative accuracy" should be changed to "relative error." 7. In Section 7.3 of Performance Specification 2. the tester is allowed to reject up to three samples provided that the total number of test results used to determine the relative accuracy is greater than or equal to nine. EPA had considered using statistical techniques to reject outliers, but found that these techniques were too restrictive. One commenter feels that statistical techniques should be used. At a minimum, the commenter feels that the control agencies should be consulted before any data is rejected. Miscellaneous Authority: This proposed rule malrmg u issued under the authority of sections 111. 114. and 301(a) of the Gean Air Act as amended (42 U-S.C. 7411.7414. and 7sn(a]). Dated: laanary 13.1981. Douglas M. Coetla, Administrator. It is proposed that 93 60.13, 60.46. and 60.47a. Appendix A. and Appendix B of 40 CFR Part 60 be amended as follows: 1. By revising } 60.13(b), 60.13(c)(2)(ii), and 60.13(d), by removing subparagraphs (1). (2). and (3) of 5 50.13(b), and by removing subparagraphs (1). (2). and (3) of § 60.13(d) as follows: } SQL13 Monitoring requirement*. • • # • • (b) All continuous monitoring systems and monitoring devices «hall be installed and operational prior to conducting performance tests under $ 303. Verification of operational status shall, as a minimimi include completion of the manufacturer's written requirements or recommendations for installation, operation. *nri calibration of the device. (e),* — (ii)'Continuous monitoring systems for measurement of nitrogen oxides or sulfur dioxide shall be capable of measuring emission levels within ±20 percent with a confidence level of 95 percent The performance tests and calculation procedures set forth in Performance Specification 2 of Appendix B shall be used for demonstrating compliance with specS canon. » • • • • (d) Owners and operators of all cacnnuous emission monitoring systems installed in accordance with the provisions of this part shall check the zero and span drift at least once daily in accordance with the method presaibed by the manufacturer of such systems unless the manufacturer recommends adjustments at shorter intervals m which case such recommendations shall be followed. The zero and span shall. as a minimum, be adjusted whenever the 24-hour zero drift of 24-hour span drift limits of the applicable performance specifications in Appendix B are exceeded. The amount of excess zero and span drift measured at the 24-hour interval checks shall be quantified and recorded. For continuous monitoring systems measuring opacity of emissions, the optical surfaces exposed to the eiEuent gases shall be cleaned prior to performing the zero and span drift adjustments except that for systems using automatic zero adjustments, the optical surfaces shall be cleaned when the cumulative automatic zero compensation exceeds 4 percent opacity. Unless otherwise approved by the Administrator, the following procedures shall be followed for continuous monitoring systems measuring opadty of emissions. Minimum procedures shall Include a method for producing a simulated zero opacity condition and an upscale(span) opacify condition using a certified neutral density filter or other related technique to produce a known obscuration of the light beam. Such procedures shall provide a system check of the analyzer internal optical surfaces and all electronic circuitry Including the lamp and photodetector assembly. • ••It 1 By revising S 60.46(a)(4) as follows: 3 60.46 Test mettioda and procedures, (a)*" (4) Method 8 for concentration of SO* Method SA may be used whenever Methods 8 and 3 data are used to determine the SC. emission rate in ng/J, and • • • • • 3. By revising § 60.47a(h)(l) as follows: § 60.47a Emission monitoring. • • • • • W* (1) Reference Methods 3, 8. and 7 as applicable, are used. Method SB may be used whenever Methods 8 and 3 data are used to determine the SO* emission race in ng/J. The sampling location(s) are the same as those used for the continuous monitoring system. • • • • » 4. By adding to Appendix A of 40 CFR Part 30 two new methods. Methods 8A and Method SB. to read as follows: Appendix A—Reference Test Methods Method OA—Oeiamw.aaon of Sulfur Dioxide. Moisture, and Cirban Dioxide Emissions from Fossil F-jel Coabusr.on Sources 1. Applicability and Principle 1.1 Applicability. Thy method inplies to the determination of sulfur dioxaa (SOi) emissions from fossil fuel combustion sources In terms of concentration (aig/m*) and m terms of emission rate (ag/f) and to the determination of carbon aionde (CJ,) concentration (percent). Moisture, if desired, may aiso be determined by this method. The """""mi detectable limit, the upper limit and the interferences of the method for the measurement of SOi are the same as for Method 1 For i 20-liter sample, the method has a precision of 0 S percent COt for concentrations between 2J and 25 percent COi and 1.0 percent moisture for moisture concentrations greater than 3 percent 1-2 Principle. The principle of sample collection is tbe same as for Method 9 except that moisture and COt are collected in addition to SOi is the same sampling train. Moisture and CO« fractions are determined gravunetncally. 2. Apparatus 2.1 Sampling. The sampling train is shown in Figure 8A-L. the equipment required is the same as for Method & except as specified below: 2.1.1 Midget tepirgers. Two 30-ml midget Impmgern with a 1-ma restricted tip. 2-1-2 Midget Subtler. One 30-ml midget bubbler with an unrestrxted tip. 2J J COt Absorber. One 250-ml Erienmeyer babbler with as unrestricted tip. or equivalent 12 Sample Rxovey and Analysis. The equipment needed for sample recovery and analysis is the lame as required for Method 9. in addition, a balance to oeasure within 0.09 % is needed for analysis. 3. Reagents Unless otherwise indicated, ail reagents must conform to the specifications established by the Committee on Analytical Reagents of the American Chemical Society. Where such specficadons are not available, use the best availaole grade. 3.1 Sampling. The reagents required for sampling are the same u specified in Method 3. except that 80 percent Isopropanol and 10 percent potassium iodide solutions are not required. In addition, the following reagents, are required: nujMQ coos iiw » m ------- Federal Register / Vol. 46. No. 16 / Monday. January 23. 1931 / ProDOsed Rules 6355 THERMO METE 3 MIDGET BUBBLERS J STACK WALL PRC3E |ENO PACKED WITH QUARTZ OR PYRSX WOOL) MIDGET IMPINGEHS >V/C: o g*. «Q t.l ICE BATH NEEDLE VALVE RATE METER OSY GAS METER SURGE TANK Figure 6A-1. Sampling train. BIUJNQ COW U60-H-C ------- 3356 Federal Register / Vol. 46, No. 16 / Monday, January 2S. 1981 / Proposed Ruies 3 1.1 Orar.'s.' Anhydrous calcium mifate .CaSO,) aesiccant. 3 mesa. j.l — Ascar.te. Sodium hydroxide coated isoestos fcr absorption of COi. 3 to 13 mesa. 3 2 Saaiole Hies vary end Ar.clysx. The •si?ecu needed torsacoie recover/ and aai:vsis axe the sane as for Method d. ;ecaoa3 3-2 ana 3.3. rsspeccvely 4. Procedure 4.1 4.1.1 Prsparzuan of Callecv.cm Trcin. Measure *.J ml of 3 percent hydrogen peroxide ji'.o eacn of the first t*.vo midget impingers. Into the midget bubbler, piaca about 25 g of.dner.te. Cean the outsides of the lxo Lagers and the dnente buboler and weigh (at room temperature. — 20* CI :o the nearest 0.1 g. Weign lie three vessels simultaneously and record this initial mass. PUca a small amount of glass wool in the EHenmeyer bubbler. The glass wool should cover the entire bottom of the flask and be about i-an thick. Place about ICO g of ascante on top of the glass wool and carerily uuert the buobler top. Plug the buobier exhaust leg and invert the bubbler to remove any ascanta fom the bubbler tube. A wire may be useful in assuring that no ascante remains in die tube. With the phig removed and tha'ouiside of the bubbler cleaned weigh (at room temperature (at room temp«ratura. — 20* CI to the nearest 0.1 g. Record this Initial masa. Assemble the train as shown In Figure 3A- 1. Adjust the probe heater to a 'emperature suficient to prevent water condensation. Place ensiled Ice and water around the tmpingsrs and bubblers. Not#.—For stack gas streams with high particulate loadings, an in-stack ar heated out-of-stack glass nber mat filter may be used in place of the glass wool plug m the probe 4.1.2 Leak-Check Procedure end Sample Collection. The leak-check procedure and sample collection procedure are the same as soen£ed In Method 6. Sections 4.1.2 and 4.L3. respectively. 4 2 Sample Recovery. 4-2.1 Moisture Steosuremer.L Disconnect the oeroxide impmgen and the dnente buboler !na the sample train. Allow time (aoout 10 minutes) for them to reach rocm temperature. dean the outsides and then weigh them simultaneously in the same manner as in Sedan 4.1.1. Record mis final mass. 4^2 Peroxide Solution. Pour the contents * of the midget uspuigen into a leak-tree polyethylene bottle for shipping. Rinse the two midget impingers and connecting tubes with deicmzed distilled water, and add the wasnings to the same storage container. 'Mantloo ai Ssds uih ar tptofic orcducu does sol satuttata radmesunt by ;re U S £r.wonseotal Pretacsoa Agescy 4.2-3 COi Absorber. Allow the Erienmever buobier to warm to room timaeranre f aoout 10 mmutes). clean the outside, and weign to 'ne nearest 0.1 g in the same manner is in Seccon 4.L1. Record this final mass a.-.d aboard ±e used iscanta. 4J Sarpte Analysts. The samnle analysis aroceavre for SOi is the same as soecinea ,n Method 3. Sedan 13. 5. CaiioKVon Tie calibrations and checks are the sarr.e as required in Method 3. 5ec*_c.i 5. 9. CaitrjJauons Carry out calculations, retaining at least l extra decimal figure beyond that cf the acquired data. Round off figures after final calculation. The calculaaon aomeaclanire and sraceaure are the same as specfied in Method o with the addition ot tie fallowing- 7 Emission Rate Pncec'ire If the only emission measurement desired is in terms of emission rats of SOi (ng/H- an aboreviated procedure may be used. The differences between Method 6A and the abbreviated procedure are aesenbed beiow 71 Sample Train. The samole train .s the same as mown m Figure 3A-1 ar.d as 31 Nomenclature. CH>*o = Concentraaon of moisture, percent. ;oH="Concentration of CC\ in basts percent f3„ = initial mass o: peroxide tmrtr.gers and iner.te buooler. %. ra,, = rinal mass ot paroxice imomgers ana ar.ente bucoier g. mu»ln.aal mass of ascar.te buobier g citf—rinal mass of ascar.te buocier j. Standard ecuivaient volume of COt collected, dr/ sasis. 3.2 COi volume collected, corrected *o standard condmons. Veo, w™5.4a"XO"'(m^-m. ] fEq SA-1) 9.3 Moisture volume csilected. correctea to standard conditions. SA-2) . 5A-3) . 6A-4) SA-5) aesenbed in Secyon 4. except *hat he ziy gas Jie'er >s not neecel 7 2 Prtparsron or '.•* zotiez: rr::n. Follow the same procedure *.* .n Section 4.1.1. except that the pero\iae imcingers and dnente oubbler need not be "e^ned before or after the test run. 7 3 Sairphng Ooe-a ta the tain as aesenbed in Section 4.! 3. jxcept that ar/ jas ».(,„) • 1.336 x !0-3 (V - ) 6.4 SOj concentration. (Vt - /tb) *S0 ™ 32.03 i» i * v ( ^ m(std' 'C02(std) 5.5 CO2 concantraffon. VC0-(std) ^CO " V * 7 (s'd) X 1 CO (£c 2 n(std) 'cO-(Svd) 5.6 Mo1 star? ccncsntratioj. 'H9fl(std) M2Q '-n(std) ^ VH,0(std) * vC0-(std) ------- Federal Register / Vol. 46, No. 16 / Monday, January 26. 1981 / ProDosed Rules 8337 meter readings, barometric pressure. and dry gas meter temperatures need not be recordsd. 7 4 Scaipla Recovery Follow the procedure in Section 4 2. except that the peroxide impir.gers and dnen'.e bubbler need not be weighed. Where: Eufi«Emission rate of SO* ng/J. F,—Carbon F factor for the fuel burned, m'/J, from Method 19. 9. Bibliography 3.1 Same as for Method 8. ataaoos 1 through 8, with the addition of the following; &2 Stanley, [on and P R. Westlin. An Alternate Method for Stack Gas Moisture Determination. Source Evaluation Society Newsletter. Volume X Number 4. November 1978. ' 8J Whittle, Richard N. and Pit. Westlin. Air Pollution Test Report Development and Evaluation of an Intermittent Integrated SOj/COt Emission Sampling Procedure. Environmental Protection Agency, Emission Standard and Engineering Division. Emission Measurement Branch. Research Triangle Park. North Carolina. December 19*9.14 page3. 7 5 Sample \nalysis. Analysis of the peroxide solution is the same as described in Section 4 3. 7 8 Calculations. 7.8.1 SQ» mass collected. (Eq. 6A-7) (Eq. 6A-8) Method SB—Determination of Sulfur Dioxide and Carbon Dioxide Daily Avenge Emissions From Fosui Fuel Combustion Sources 1. Applicability and Frinciple 1.1 Applicability. This method applies to the determination of sulfur dioxide (SOt) emissions form combustion sources in terms of concentration (rag/M1) and emission rate (ag/n. for the determination of carbon dioxide (COt) concentration (percent) oa a daily [24 hours) basis. The minimum detectable limit, upper limit and the Interferences for SO, measurements are the same as for Method S. For a 20-luer sample, the method has a precision of OJ percent COi for concentrations between 2.5 and 25 percent COt. 1-2 Principle A gas sample is extracted Erom the sampling point in the stack Intermittently over a 24-hour or other specified time penod. Sampling may also be conducted continuously if the apparatus and procedure are modeled [see the note in Section 4.1.1). The SOi and COi are s-yarated and collected in the sampling train The SOi fraction is measured by the banum-thor:n titration method and CO» is determined gravunetrcally Z. Apparatus The equipment required for this method is the same as snecifled for Method 6A. Section 2. with the addition of an industrial timer- switch designed to operaie in the "on" position from 3 to S continuous minutes and "off" the remaining penod over a repeaUng, 2-hour cycle. 3. Reagents Ail reagents for sampling and analysis are the same as described in Method 3A. Section 3. 4. Procedure 4.1 Sampling 4.1.1 Preparation of Collection Train. Preparation of the sample train is the same a9 described in Method 8A. Section 4.1.4 with the addition of the following; Assemble the train as shown in Figure 6B- "1. The probe must be heated to a temperature sufficient to prevent water condensation and must include a filter (either m-stack. out-cf- (tack, or both) to prevent particulate entrainment in the penoxide impingers. The electnc supply for the probe heat should be continuous and separate from the timed operation of the sample pump. Adjust the timer-switch to operate in the "on" position form 2 to 4 minutes on a 2-hour repeating cycle. Other tuner sequences may be used provided there are at least 12 equal, evenly spaced penods of operation over 24 hours and the total sample volume is between 20 and 40 liters for the amounts of sampling reagents prescribed in this method. Add cold water to the tank anul the impmgers and bubblers are covered at least two-thirds of their length. The impingers and bubbler 'auk must be covered and protected Erom intense neat and direct sunlight. If freezing conditions exist, the impinger soluUon and the water bath must be protected. SU.UN4 cooc iiw » n fltso - 32.03 (Yt - vto) N(ifSlXL) * & Where: = Mass of S02 collected, irg. 7.6.2 Sulfur dioxide emission rate. ntso E«n " K 0.829 x TO9) 7= L_ 2 c ------- PROBE (END PACKED' wiiii QUAnrz oil PVAEX WOOL) k / IIIEIIMOMtlCJl STACK WALL MIDGL1 UUUULEIIS MIDGET IMI'INGEHS y ICE 8 ATI I THERMOMETER a GAS MEUIt RATE MET Lit NEtDLE VALVE Fiuuru 6B-1. Sampling train. SUiiGC TANK TIMtll OIU1MO COOi ------- Federal Register / Vol. 46, No. 15 / Monday. January 28. 1981 / Proposed Rules 8359 Note.—Sampling may be conducted continuously if a low How-rats sample pump (>24ml/min) is used. Then tha timer-switch i not necessary. In addition, if the sample pump is designed for constant rale sampling, the rate meter may be deleted. The total gas volume collected should be between 20 acd 40 Liters for the amounts of sampling reagents prescribed m this method. *.1.2 Leak-Check Procedure. The leak- check procedure is the same as descnbedf in Method & Section 4.12. 4.1J Sample Collection. Record the initial dry gas meter reading. To begin sampling, position the Up of the probe at the sampling point, connect the probe to the first lmpinger (or filter), and start the tuner and the sample pump. Adjust the sample flow to a constant rate of approximately 1.3 liter/min as mdicated by the rotameter. Assure that tha timer is operating as intended, LB- in the "on" position 3 to 5 minutes at 2-hour intervals, or other time interval specified. During the 24-hour sampling period, record the dry gas meter temperature between MO a_m. and 11.00 , and the barometric pressure. At the conclusion of the run. turn o3 the timer and the sample pump, remove the probe from the stack, and record the final gas meter volume reading. Conduct a leak check'as described Initial bare me trie pressure for the test penod. mm Kg. To, o Absolute meter temp era rare for the test period. "K. 7 Emission Rate Procedure The emission rate procedure is the same as described tn Method SA. Section 7. exceot that the timer is needed and is operated as described in this method. a. Bibliography Tha bibliography is the same as desenbed. in Method SA. Section 8. * • • * I & By revising Performance 2 and Performance 3 of Appendix B of 40 C7R Part 60 to read as Follows: Appendix 3—Performance Specifications • • • • • Performance Specificatior 2—Specifications and Test Procedures for SO, and A'£?, Continuous Emission Monitoring Systems in Stationary Sources 1. Applicability and Principle 1.1 Applicability. This specification is to be used for evaluating the acceptability of SOi and NO, continuous emission monitoring systems (CEMS) after the initial installanon and whenever specified in an applicable subpart of the regulaaons. The CEMS may include, for certain stationary sources, diluent (Ot or C0>) monitors. L2 Pnnaple. Installation and measurement location specifications, performance and equipment specifications, test procedures, and data reduction procedures are included in this specification. Reference method {RM) tests and calibration dnft tests are conducted to determine conformance of the CEMS with the specification. 2. Definition* 2.1 Continuous Emission Monitoring System (CEMS). The total equipment required for the determination of a gas concentration or emission rate. T>e system consists of the fallowing maiar subsystems: 2.1.1 Sample Interface. That portion of the CEMS that is used for one or more of the following* Sample acquisition, sample transportation, and sample conditioning, or protection of the monitor from the effects of uie stack efiluent 2.1.2 Pollutant Analyzer. That portion of the CStIS that senses the pollutant gas and generates an output that is proportional to the gas concentration. 2.1.3 Diluent Analyzer (if applicable}. That portion of the CEMS that senses the diluent gas (e g_ CO, orC>] and generates an output that is proooraonal to the gas concentration. :.l 4 Data Recorder. That portion of the CEviS that provides a permanent record of the analyzer output The data recorder may include automatic data reduction caoaoilities. 12 Pci-t CEMS. A CEMS that measures the gas concentration either at a single point or along a path that Is equal to or less than 10 percent c f the equivalent diameter of the stack or duct cross section. 2.3 Path CEMS. A CEMS that mesures the gas concentration along a path that is greater than 10 percent of the equivalent diameter of the stack or duct cross section. 2.4 Span Value. Tha upper limit of a gas concentration measurement range that is specified for atfected .source categories in the applicable suboart of the regulations 2-5 Relative Accuracy. (RA). The absolute mean difference-between the ;as concentration or emission rate determined by the CEMS and the value determined by the reference tr.ethon(s) plus the 15 percent error confidence coefficient of a ser.es of tests divided by the mean of the reference method (RM] tests or the applicable emission limit. 2.8 Cahbrction Drift (CD). The difference in the CEMS output readings from the established reference v'ai-e after a stated period of operation during which no unscheduled maintenance, repair, or adjustment took place. 2.7 Cenav.-dal Area. A concentric area that is geometrically jimiftr to the stack or duct cross section and is no greater than 1 percent of 'he stack or duct rrass-seclianal area. 2.9 Representor:-™ Results. As defined by the RM test procedure ouuned tn this specification. 3. Installation crd Mearurenert Location Specifications 3.1 CEMS 'r.siai'.:t.on and Measurement Location. Install the CEMS at an accessible location where the pollutant concentration or emission rat? measaements are directly representative or can be corrected so as to be representative of the total emissions from the affected facility Then select representative measurement points or paths for monitoring such that the CEMS will pass the rsiatne accuracy (RA) 'est (see Section 7]. If the cause of failure to meet the 7>-\ test is determined to be the measurement locaach, the CEMS may be required to be relocated Suggested measurement locations and points or paths are listed below; other locations and points or paths may be less Likely to provide data that v. 11 meet the RA requirements. 3.1.1 CEMS Location It is suggested that the measurement location be at least two equivalent diameters downstream from the nearest control device or other point at which a change in the pollutant concentration or emission rate may occur and at least a haif eouivalent diameter upstream from the effluent exhaust 3.1.2 Point CEMS. It is suggested that the measurement point, be (1) no less than 1.0 mater from the stack or dun walL or (2) within or centrally located over the centrotdai area of tie stack or duct cross secion. ------- |