WASHINGTON OPERATIONS,
MTR-7230
CONTROLLED DISTRIBUTION

flir Pollution Assessment of Vinylidene Chloride
J. HUSHON
M. KORNREICH
MAY 1976

rm

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CONTROLLED DISTR.
MITRE Technical Report
MTR-7230
flir Pollution Assessment of Vinylidene Chloride
J. HUSHON
M. KORNREICH
MAY 1976
CONTRACT SPONSOR	U.S. Environmental Protection Agency
CONTRACT NO.	68-02-1495
PROJECT NO.	077B
DEPT.	W-54
thf
MITRE
McLEAN, VIRGINIA 22101
Thlt document w»» prepared fpr authorized distribution.
It hai not been approved for public releate.

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Department Approval: ./
J, Golden
MITRE Project Approval: J /,
i-/Thomas
ii

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ABSTRACT
Vinylidene chloride is toxic to laboratory animals and can be
fatal at sufficiently high dose levels. Liver is the prime target
organ of vinylidene chloride in mammals. Hepatic injury can occur
rapidly^ after inhalation exposure. Chronic exposure to low levels of
vinylidene chloride can result in liver and kidney damage. Vinylidene
chloride is a central nervous system depressant reported to have a
narcotic effect. Mutagenicity of vinylidene chloride in micro-
organisms indicates a need for investigation of its carcinogenicity.
The population at risk due to vinylidene chloride exposure is
composed primarily of workers in industrial or commercial operations
manufacturing or using it. Airborne emissions of vinylidene chloride
are not likely to pose a significant risk to the general population.
Emissions during production, storage, and transport can be controlled
by methods similar to those planned for control of vinyl chloride.
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ACKNOWLEDGEMENTS
We gratefully acknowledge the assistance of E. Preston, MITRE
Corporation, in calculating the diffusion of vinylidene chloride
downwind from production facilities. J. P. Strasser and K. Oelfke
of Dow Chemical U.S.A., Dr. T. Dehn of P.P.G. and Dr. M. Freifeld
of the Manufacturing Chemists Association provided valuable produc-
tion and unpublished experimental information. In addition, we
wish to thank M. Jones, J. Manning, and R. Johnson of the U.S.
Environmental Protection Agency for their support and assistance.
iv

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TABLE OF CONTENTS
Page
I.	SUMMARY, CONCLUSIONS, AND RECOMMENDATIONS	1
II.	AIR POLLUTION ASSESSMENT REPORT	7
A.	PHYSICAL AND CHEMICAL PROPERTIES	7
1. Physical Properties	7
- 2. Chemical Properties	8
B.	EFFECTS	19
1.	Humans	19
2.	Animals	22
C.	AMBIENT CONCENTRATIONS, POPULATION AT RISK, AND	38
MEASUREMENT TECHNOLOGY
D.	SOURCES	47
E.	CONTROL TECHNOLOGY	54
LITERATURE CITED	63
LIST OF TABLES
Table Number
I	PHYSICAL PROPERTIES	9
II	ESTIMATED ANNUAL EMISSIONS OF VINYLIDENE	40
CHLORIDE IN THE U.S.A.
III	EMISSIONS OF VINYLIDENE CHLORIDE	44
IV	U.S. VINYLIDENE CHLORIDE MANUFACTURERS	50
(1974)
LIST OF FIGURES
Figure Number
1	SARAN EMULSION RESINS	15
2	SARAN SUSPENSION RESINS	16
3	EFFECT OF FASTING ON 24 HOUR MORTALITY	24
FOLLOWING A 4 HOUR VINYLIDENE CHLORIDE
EXPOSURE
v

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TABLE OF CONTENTS (CONCLUDED)
LIST OF FIGURES (CONCLUDED)
Figure Number	pag
A VINYLIDENE MONOMER PRODUCTION	39
5	GEOGRAPHIC DISTRIBUTION OF VINYLIDENE	49
CHLORIDE PRODUCTION FACILITIES
6	PRODUCTION AND PURIFICATION OF VINYLIDENE	60
CHLORIDE
vi

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I. SUMMARY, CONCLUSIONS, AND RECOMMENDATION
Vinylidene chloride, also known as 1,1-dichloroethene or 1,1—
dichloroethylene, is used in combination with other monomers to
produce co-polymers such as Saran B (vinylidene chloride - vinyl
chloride), Saran C (vinylidene chloride - alkyl acrylate co-polymers),
and Saran F (vinylindene chloride - acrylonitrile co-polymers).
Saran, a Dow Chemical Corporation trademark, is now also used as a
generic term for high vinylidene chloride content polymers. Vinyli-
dene chloride is also used as an intermediate in the manufacture of
1,1,1-trichloroethane.
Vinylidene chloride is a clear liquid at room temperature. It
is insoluble in water, but soluble in most other polar and non-polar
solvents. Vinylidene chloride is a very volatile compound having a
boiling point, at atmospheric pressure, of 31,56°C, It is flammable
at vapor concentrations between 7 and 16 percent by volume in air.
In the presence of air or oxygen, vinylidene chloride forms a highly
explosive peroxide compound at temperatures as low as -40°C» Any dry
composition containing more than 15 percent peroxide detonates from a
slight mechnical shock or heat. For this reason, a peroxide formation
inhibitor is usually added to vinylidene chloride prior to storage.
The toxicity of vinylidene chloride and to a lack of toxicological
investigation by independent researchers, In view of toxic symptoms
observed in animals exposed to vinylidene chloride and the similarity
of this compound to vinyl chloride, the need for more toxicological
1

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information concerning vinylidene chloride is urgent.
Vinylidene chloride has been found to be present in polyvinyl
chloride manufacturing plants at concentrations of approximately 5
ppm. Workers in such plants have been reported to have an increased
incidence of impaired liver function, angiosarcoma and overall
malignancies. It is not possible to determine the extent to which
vinylidene chloride present in workroom atmospheres may have contrib-
uted to these toxic syptoms generally attributed to vinyl chloride.
Vinylidene chloride is toxic to laboratory animals and can be
fatal at sufficiently high dose levels through inhalation or oral
exposure. The 24-hour oral	* f°r a single dose of vinylidene
chloride in rats is approximately 1,550 mg per kg body weight. The
LC50** ^°r ^-nlla-'-at^on exPosure °f rats to vinylidene chloride has
been reported as 15,000 ppm for deaths within 24 hours after exposure
and 6,350 ppm for deaths within 14 days after exposure.
The acute toxicity of vinylidene chloride is similar to that for
carbon tetrachloride and significantly greater than the acute toxicity
of vinyl chloride. A threshold limit of 10 ppm is recommended by the
American Conference of Governmental Industrial Hygienists for preven-
tion of liver or kidney damage in humans from acute exposure to
vinylidene chloride. No OSHA standard has been established.
The susceptibility of animals to vinylidene chloride poisoning
is increased during fasting or at night.
*LD50: Mean lethal dose
**LC50: Mean lethal concentration
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Based on animal experiments, chronic exposures to low levels of
vinylidene chloride would be expected to result primarily in liver
and kidney damage. Vinylidene chloride is a potent hepatotoxin. the
hepatotoxicity of vinylidene chloride is, qualitatively and quantita-
tively, roughly comparable to that of carbon tetrachloride. Due to
its structural similarity to vinyl chloride and to some indications
of carcinogenicity in laboratory animals, vinylidene chloride may be
suspected of being a human carcinogen. Long term carcinogenicity
bloassays of vinylidene chloride are strongly recommended.
Human exposure to vinylidene chloride is expected to occur
mainly through inhalation. Animal studies have shown that toxic
symptoms can result from chronic exposures to low levels of vinylidene
chloride. During continuous 90 day exposure, fatalities have been
observed in rats, guinea pigs and monkeys exposed to 5 ppm vinylidene
chloride.
The liver is the prime target organ of vinylidene chloride in
most laboratory mammals and, apparently, in humans. Hepatic injury
occurs quite rapidly after inhalation exposure (2 to 4 hours of
exposure to 2,000 ppm in rat). Single oral doses of 4.0 rog per kg
body weight were hepatotoxic to cats. Morphological changes in liver
cells and large quantities of neutral fat within the liver indicate
vinylidene chloride hepatotoxicity. The most sensitive indicators of
vinylidene chloride injury to liver are disruptions of normal micro-
somal enzyme activity.
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Kidney damage resulting from vinylidene chloride exposure has
been observed in experimental animals» Vinylidene chloride is a
central nervous system depressant reported to have a narcotic effect
on mice, cats, rabbits and guinea pigs at vapor concentrations from
12 to 1125 ppm, Lung damage has occasionally been observed during
prolonged inhalation exposures,
Vinylidene chloride has been shown to be mutagenic in microbial
systems mediated by microsomal enzymes from various organs. Mouse
liver, kidney and lung fractions converted vinylidene chloride into
mutagenic matabolites invitro* Although mutagenicity in micro-
organisms cannot be assumed to indicate carcinogenicity in humans,
mutagenicity tests are currently used to select environmental chemi-
cals for carcinogenicity tests. On this basis, the mutagenicity of
vinylidene chloride in microorganisms indicates a need for investigat-
ing its carcinogenicity. Preliminary reports from Dr, P. L. Viola,
one of the first researchers to associate vinyl chloride with liver
tumors in animals, indicate that inhalation exposure to vinylidene
chloride may cause liver tumors in rats,
The current domestic production of vinylidene chloride is
approximately 260 million pounds per year. An industrial growth rate
of 5 to 10 percent has been predicted for the next 5 years,
Vinylidene chloride monomer is produced at only three locations.
Total vinylidene chloride emissions to the environment have been
estimated to be between 3 and 4 million pounds per year* Due to
4

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vinylidetie chloride's volatility most of the emissions will be
rapidly airborne even if they originated as spills of liquid monomer.
If the predicted improvements are assumed for the PPG plant at Lake
Charles, Louisiana, the emissions at ground level 500 m downwind
3	3
range at all facilities from 0.16 mg/m to 0.31 mg/m for a one hour
#	3	3
exposure and 3.72 mg/m to 7.32 mg/m for a 24 hour exposure. Without
the control technology at the PPG plant, the recommended 8 hour dose
3
of 40 mg/m is reached in 13.1 hours, making it possible to receive
almost twice the recommended dose in a 24 hour period. This suggests
that the controls are imperative.
The potential hazard from emissions of vinylidene chloride is
probably not significant for the general population. The population
at risk due to vinylidene chloride exposure is composed primarily of
workers in industrial or commercial operations manufacturing or using
vinylidene chloride. Long term low level exposures may prove to be
significant. Control procedures are needed to ensure that the time
weighted average concentration in workroom atmospheres does not
exceed 10 ppm.
Airborne emissions of vinylidene chloride during monomer pro-
duction, storage and transport can be controlled by methods similar
to those planned for control of vinyl chloride emissions, since the
compounds are chemically similar and are generally both present
during polymerization. These methods include proper design of vents
and vapor condensing apparatus, proper location of vents within
5

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the plants, and proper storage, handling and transporatation procedures.
The monitoring of vinylidene chloride emissions during distribution
operations is recommended.
Vinylidene chloride may be present in liquid effluent from produc-
tion plants. Since vinylidene chloride has low solubility in water,
it would soon vaporize. Wastewater could therefore become a source
of airborne emissions. Monitoring of liquid effluent from plants
manufacturing or using vinylidene chloride is recommended to determine
the need for control.
6

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II. AIR POLLUTION ASSESSMENT REPORT
A, PHYSICAL AND CHEMICAL PROPERTIES
1, Physical Properties
Vinylidene chloride is also known as 1,1-dichloroethene,
1,1-dichloroethylene, VDC, vinylidene chloride monomer, and vinylidene
dichloride, It is a clear liquid with a low viscosity at room
temperature (l-5)» It possesses a pleasant, sweet odor similar to
those of carbon tetrachloride and chloroform (1,3,4), Most persons
find that at concentrations of 1000 ppm in air, it has a mild but
definite odor, Many people can detect levels of 500 ppm. Vapors
containing decomposition products have a disagreeable odor and can be
detected at concentrations of vinylidene chloride considerably less
than 500 ppm (4), The odor is generally inadequate to prevent
excessive exposures since the threshold limit value has been set by
the American Conference of Governmental Industrial Hygienists at 10
3
ppm or approximately 40 mg/m (6),
Vinylidene chloride is a very volatile compound (660,4 mm Hg)
when compared to the standard in the Federal Code of Regulations of
77*6 nun Hg at storage conditions, and hence must be handled with
extreme care. Volatility is such that vapor concentrations exceeding
2 percent (20,000 ppm) may readily occur in instances of a large
spill in a poorly ventilated area (5),
Vinylidene chloride is rated as a high fire hazard (7) due to its
low flash point and as a moderate explosion hazard (8), It is
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flammable at vapor concentrations between 7 percent and 16 percent by
volume in air. Vapors of the liquid monomer, once ignited, readily
burn (5). It ignites less easily than benzene, gasoline, or common
hydrocarbons, but after a short period, it burns in a similar fashion
(4). Vinylidene chloride is insoluble in water. However, it is
soluble in most other polar and non-polar solvents (2,3).
Physical properties of vinylidene chloride are listed in Table I
(1,3,4,7,9).
2. Chemical Properties
Vinylidene chloride forms an azeotrope with 6 percent
methanol. Distillation of the azeotrope, followed by extraction of
the methanol with water, yields pure vinylidene chloride (10).
Polymers containing vinylidene chloride show thermal stability
and impermeability, hence vinylidene chloride is used in combination
with other monomers to produce copolymers with desirable properties
(3). Pure vinylidene chloride polymer is flexible at 70°C, but at
180°C forms a thermoplastic solid. If the crystals are not oriented,
this polymer has a tensile strength of about 8000 psi but if they are
oriented, the tensile strength increases to 60,000 psi (11).
The homopolymer, Saran A, is difficult to fabricate and for this
reason has not been extensively used. Many copolymers are possible,
but only three are of commercial interest: Saran B, vinylidene
chloride-vinyl chloride copolymers; Saran C, vinylidene chloride-alkyl
acrylate copolymers; and Saran F, vinylidene chloride-acrylonitrile
8

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TABLE I
PHYSICAL PROPERTIES
Molecular Formula:
ch2 = c ci2
Structural Formula:
CI
cr
> - <
Physical State:
Colorless liquid
Molecular Weight!
96.95
Freezing and Melting Point
-122.5°C
Boiling Point:
at Pressure (mntHg)
31.56
760
14.43
400
-1.78
200
-16 .04
100
-25.46
60
-32 .44
40
-43.31
20
-53.10
10
-61.94
5
-79 .54
1
9

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TABLE I (Continued)
Vapor Density:
3.34 (air = 1)
Liquid Density: Temperature (°C) Density (gm/cc)
-20
1.2902
0
1.2517
+20
1.2132
Percent in "Saturated" air:
78%
Density of "Saturated" air:
2.8 (air = 1)
Flash Point (Cleveland Open Cup):
(Tag Closed Cup) :
5°F (4)
3°F (3)
55°F (4)
-2°F (3)
Explosive Limits:
(% by volume)
7.3 - 16.0 at 28°C
5.6 - 11.4
6.5 - 15.5
Autoignition Temperature:
1058°F
1031°F
Latent Heat of Vaporization 6,
6,
328 + .3% cal./mole at 25°C:
257 + .3% cal./mole at BP:
10

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TABLE I (Continued)
Latent Heat of Fusion:
1,557 cal./mole
Heat of Polymerization ( Hp) :
-18,0 + .9k cal./mole at 25°C
Heat of Combustion, Liquid Monomer
(He):
261.93 + .3k cal./mole
Heat of Formation ( Hf) :
Liquid Monomer:
Gaseous Monomer:
-6.0 + .3k cal./mole
+ .3 + ,3k cal./mole
Heat Capacity Liquid Monomer (Cp) :
26.745 cal./mole/deg.
at 25.15°C
Heat Capacity Ideal Gas State (Cp) :
16.04 cal./mole/deg.
at 25.15°C
Critical Temperature (T£) :
222°C
Critical Volume (V )
c
219 cc/mole
Critical Pressure (P ):
c
51.3 atmospheres
20
Index of Refraction (n, ) :
a
Temperature (°C)
10 1.43062
15 1.42777
20 1.42468
11

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TABLE I (Concluded)
Absolute Viscosity:
Temperature	( C) Viscosity (cps)
-20	0.4478
0	0.3939
+20	0.3302
Solubility of Vinylidene Chloride
in Water:
at 25°C Wt %:
.021 gm/liter
.055 gm/liter
Solubility of Water in Vinylidene
Chloride Monomer:
at 25°C Wt %:
.035
Solubility Profile:
1^0 ~ insoluble
Ethanol - soluble
Diethyl Ether -
very soluble
Acetone - soluble
Benzene - soluble
Chloroform - very
soluble
Dielectric Constant:
4.67 at 16°C
1 mg/liter = 252 ppm and 1 ppms3.97 rug/m at 25°C, 760 mm Hg
12

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copolymers (3), In the U.S., Saran is now a generic term for high
vinylidene chloride content polymers regardless of composition, in
addition to being a Dow trademark.
Vinylidene chloride polymerizes by both ionic and free radical
reactions. However, free radical reactions predominate. When
compared with other monomers, vinylidene chloride is of average
reactivity. The clorine substituents stabilize the radicals in the
intermediate state of an addition reaction. Since the chlorine atoms
are strongly electrophilic, they polarize the double bond and make it
susceptible to anionic attack. For the same reason, a carbonium ion
intermediate would not be favored (3). Free radical polymerization
requires the presence of a small amount of an initiator such as
peroxide. This radical adds to a monomer molecule and generates
another free radical (Rad') (12).
Peroxide Rad*
CI	Chain
Rad" + Ch = C	» Rad - CH - C •	initiating
2 \	2 V
^C1	^C1 steps
CI	H
^C1	^ H	| /	polymer-
Rad-CH C•	+ CH = C	» Rad-CH — (j—-C• = etc. ization.
^C1	^ R	CI Nl
The 1,1-disubstitution causes significant steric interactions in
the polymer (13) as evident from the heat of polymerization (see Table I).
If this is corrected for the heat of fusion, a value significantly less
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than the theoretical value of 20 Kcal/mole for the conversion of a
double bond to two single bonds is attained* The steric strain does
not appear to affect the addition step nor does it favor depolymeriza-
tion (3),
Commercial polymerization procedures are dictated to some extent
by the desired polymer characteristics. Emulsion polymerization and
suspension polymerization are the preferred industrial processes.
The emulsion polymerization procedure is used directly to make a
latex coating or the latex may be recovered in dry form, This
process has the advantage over suspension polymerization of shorter
reaction times (7-8 hr, at 30 C) and a high degree of control over
the polymer composition. The suspension polymerization procedure,
used for molding and extrusion resins, occurs more slowly but requires
fewer ingredients. With suspension polymerization, improved stability
and decreased water sensitivity are obtained (3), Figures 1 and 2
illustrate representative process diagrams (14),
Inhibitors are generally added to vinylidene chloride monomer
preparations shortly after production. These inhibitors prevent
polymerization and preserve the quality of the product during storage
and shipment. There are two inhibitors currently in use: phenol at
a concentration of 0*6 to 0,8 percent by weight, or MEHQ (monomethyl
ether of hydroquinone) at 100 ppm. MEHQ inhibited vinylidene chloride
is generally preferred for most applications since this level of MEHQ
is generally overcome by polymerization initiation. To use the

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FIGURE 1
SARAN EMULSION RESINS
Vent	Vent
Vent
Vent
Vent
Vent
Vent
Vent
Coagulation
Monomer
Recovery
Dewater
Drying and
Finishing
Latex Hold Tank
Monomer Storage
and Purification
Polymerization
Packaging
and Storage
Source: Strasser, J.P., Dow Chemical, U.S.A., personal communication.
15

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FIGURE 2
SARAN SUSPENSION RESINS
Vent	Vent
Vent
Vent
Vent
Vent
Slurry
Hold Tank
Polymerization
Drying and
Finishing
Monomer Storage
and Purification
Monomer
Recovery
Packaging
and Storage
Source! Strasser, P., Dow Chemical, U.S.A., personal communication.
16

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phenol inhibited vinylidene chloride, however, the phenol must first
be removed by alkali extraction or distillation (3,4).
Good discussions of the chemistry and properties of polymers con-
taining vinylidene chloride can be obtained in (3,7,15,16).
Vinylidene chloride, in the presence of air or oxygen, without
inhibitor, forms a complex peroxide and polyvinyl chloride at tempera-
.C1
tures as low as -40 C. The peroxide compound H C^-—
XCT NC1
highly explosive. Any dry composition containing more than 15 percent
peroxide detonates from a slight mechanical chock or heat (3).
Reaction products formed with ozone are especially dangerous. The
decomposition end products of vinylidene chloride peroxides are
formaldehyde, phosgene and hydrochloric acid. The presence of a
sharp acrid odor thus indicates oxygen exposure and the possibility
of peroxides (5).
The presence of peroxides can be confirmed by the liberation of
iodine from a slightly acidified dilute potassium iodide solution.
Any formation of insoluble polymer also indicates peroxide formation
(3).
Vinylidene chloride which contains peroxides may be purified by
washing it several times with either 10 percent sodium hydroxide at
25°C or with a fresh 5 percent sodium bisulfite solution (6).
Vinylidene chloride is quite reactive toward the hydroxyl group
and oxygen radical (half life of <1 day), but not CO^ (half life of
about 3 years). Hence, any releases of vinylidene chloride to the
17

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environment would not persist long prior to oxidation. The resulting
products are phosgene and formaldehyde (17).
Under appropriate conditions, vinylidene chloride also reacts
with hydrogen bromide (18), di-sodium cysteinate (19), sodium n-
propylthiolate (20), and hydrogen chloride (16). The only reaction
likely to be of potential environmental significance is that with
hydrogen chloride producing methyl chloroform.
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B, EFFECTS
1, Hurnans
No epidemiological or occupational data are available for
human exposures to environments in which the major contaminant was
vinylidene chloride alone. Epidemiological data has been reported
for workers exposed to vinyl chloride and traces of vinylidene
chloride in polyvinyl chloride manufacturing plants (21), but this
would not be the only place workers are exposed to vinylidene chloride.
No data has been released concerning medical histories of workers
exposed to vinylidene chloride in vinylidene chloride monomer plants
or in facilities where vinylidene chloride homopolymers or copolymers
(Saran B, Saran C, and Saran F) are produced. Health records of
these workers could be extremely helpful in drawing conclusions
concerning the effects of vinylidene chloride on humans.
Workers in polyvinyl chloride manufacturing plants have a slight
exposure (approximately 5 ppm) to vinylidene chloride (21), Concentra-
tions of vinyl chloride at these plants ranged up to 300 ppm (21).
Peak exposures of certain individuals to vinyl chloride may often
have exceeded 1,000 ppm in the production facility (22), According
to data obtained from industry and the National Institute of Occupa-
tional Safety and Health (NIOSH), workers at a polyvinyl chloride
facility who developed angiosarcoma of the liver were exposed to both
vinyl and vinylidene chloride (23), Vinyl chloride and vinylidene
chloride are structurally related compounds, Both are chlorinated
19

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thenes subject to free radical polymerization, Vinylidene chloride
is more reactive in free radical polymerization than vinyl chloride,
A retrospective study (21) revealed several statistically sig-
nificant clinical changes from chronic exposure to vinyl chloride and
smaller amounts of vinylidene chloride. A time-weighted doze-response
relationship was shown for some indices of hepatic injury. Concentra-
tions of vinyl chloride were much higher than vinylidene chloride due
to the much larger quantities of vinyl chloride used and its greater
volatility.
Some industrial workers exposed to vinyl chloride levels above
200 pppm TWA* and low levels of vinylidene chloride had an apparent
increase in overall lamignancy rate (24), Angiosarcoma and partial
cirrhosis of the liver have been found in workers exposed to vinyl
chloride-vinylidene chloride atmospheres (25),
For many years, it had been suggested that vinylidene chloride
concentrations in workroom air be less than 25 ppm (9), More recently
a threshold limit of 10 ppm has been reecommended (6), The American
Conference of Governmental Industrial Hygienists (6) believes the 10
ppm level is low enough to prevent liver and kidney injury.
vinylidene chloride has significantly greater acute toxicity
than vinyl chloride (26), Acute exposure '.o high concentrations of
*TWA: estimated time-weighted average concentrtions for an eight
hour day,
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vinylidene chloride would be expected to result primarily in central
nervous system depression and an associated symptom of drunkenness
which would progress to unconsciousness (9), These symptoms would be
produced rapidly at concentrations on the order of 4,000 ppm* If the
exposure is of short duration, complete recovery from this anesthetic
effect may be expected.
Liquid vinylidene chloride was irritating to the skin after
direct contact of only a few minutes. The phenolic inhibitor content
of liquid vinylidene chloride may be responsible. Where leaks occur,
vinylidene chloride will evaporate and the phenolic inhibitor may
accumulate until it reaches a concentration capable of causing local
burns,
Acute exposure to vinylidene chloride may cause moderate eye
irritation. It affects human corneal mucosa at concentrations of
0,1 mg/1 (4 ppra) (27),
An accidental acute exposure of two Germans to an aqueous
dispersion of vinylidene chloride has been reported (28), Within 8
to 30 hours of exposure, both patients developed sensory disturbances
in the trigeminal area of the face, mouth and tongue. The functional
disorders involved mainly the interneuronal system and were apparently
caused by irreversible lesions of the trigeminal nerve.
Based on animal experiments, chronic exposures to low levels of
vinylidene chloride would be expected to result primarily in liver
and kidney damage (29), Vinylidene chloride is a potent hepatotoxin

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(23). The hepatotoxicity of vinylidene chloride is, qualitatively
and quantitatively, roughly comparable to that of carbon tetrachloride,
although the mechanism of of hepatotoxicity appears to be different
(30). Because there is so little information on toxicology of
vinylidene chloride and because vinylidene chloride appears to be
toxicologically similar to carbon tetrachloride, industry has often
relied on carbon tetrachloride data for guidance in handling vinylidene
chloride. Vinylidene chloride, however, has a much higher vapor
pressure than carbon tetrachloride and is hence more volatile.
Due to its structural similarity to vinyl chloride and to some
indications of carcinogenicity in laboratory animals, vinylidene
chloride may be suspected of being a human carcinogen. Professor
Cesare Maltoni, who in 1972 linked vinyl chloride with angiosarcoma,
is suspicious of all compounds with a carbon-chloride link (31).
Despite these suspicions, there has so far been no evidence of a
relationship between vinylidene chloride and human cancer.
2. Animals
Acute Toxicity
Vinylidene chloride is toxic to laboratory animals
through inhalation or oral exposure and can be fatal at sufficiently
high dose levels. The acute toxicity of vinylidene chloride is
similar to carbon tetrachloride and significantly greater than the
acute toxicity of vinyl chloride.
22

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Mortality in Sprague-Dawley rats exposed to vinylidene chloride
was observed by Siegel et al, (32) during both a four hour inhalation
exposure and a subsequent two week observation period. The
was determined to be 6,350 ppm. Starved rats are much more sensitive
to vinylidene chloride toxicity than fed rats, Jaeger et al, (33)
found that the 24 hour	for Holtzman rats fed ad libitum was
15,000 ppm while the 24 hour	for 18 hour (overnight) fasted rats
was 600 ppm (see Figure 3), The minimum lethal concentration was
200 ppm for fasted rats and 10,000 ppm for fed rats.
The 24-hour oral	for vinylidene chloride in rats is approxi-
mately 1,550 mg per kg body weight (34), Adrenalectomy 10-14 days
prior to administration of vinylidene chloride reduced the 14 hour oral
LD^q to 84 mg/kg.
Chronic Inhalation Exposure
Human exposure to vinylidene chloride is expected to occur
mainly through inhalation. Animal studies have shown that toxic
symptoms can result from sublethal exposures to vinylidene chloride.
For example, rats exposed to a vapor concentration of 200 ppm for
20 exposures of six hours each developed a slight nasal irritation (35),
Rats exposed to 500 ppm vinylidene chloride showed symptoms of nasal
irritation and retarded weight gain. Histological examination
revealed liver cell degeneration (35),
*LC5Q: mean lethal concentration,
23

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FIGURE 3
EFFECT OF FASTING ON 24 HOUR MORTALITY FOLLOWING
A 4 HOUR VINYLIDENE CHLORIDE EXPOSURE
w
x:
4-1
00
01
o
6-9
100 -
80 -
60 -
40 -
20
0
/
/
oo
o /
J Estimated LC^g
/ Fed—15 ,000 ppm
/
T
Fasted—600 ppm

i
•i •
100
1000 10,000
1,1-DCE Concentration (ppm)
Each point represents the percent of animals dead after exposure to
vinylidene chloride with group sizes of five or six. The broken
lines represent an approximation of the dose-response curve. The
vinylidene chloride concentration is plotted logarithmically.
Source: Jaeger, R. J., R. B. Conolly, and S. D. Murphy, Experimental
and Molecular Pathology 20:187-198. 1974.
24

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Rabbits, rats, dogs, monkeys and guinea pigs (29) were exposed to
3
repeated daily eight hour exposures of 395 mg/m (100 ppm) for five
days per wek over a period of six weeks. No animals died. The rabbits
and monkeys lost weight and one rat had bloody urine.
3
During continuous 90 day exposure to 189 mg/m (67 ppm), seven out
of 15 guinea pigs died between the fourth and ninth day of exposure and
three out of nine monkeys dies on days 26, 60 and 64. Dogs and monkeys
lost weight. Rats gained less than controls. Gross examination re-
vealed mottled livers. The hepatic changes in dogs, monkeys and rats
and the renal changes in rats were considered to be a direct result
of vinylidene chloride exposure. Histological examination showed
morphological changes in both liver and kidney of rats and livers
only of dogs and monkeys. One adrenal gland from a dog contained a
cortical adenoma. There were also nonspecific inflammatory changes
in lungs of a majority of animals. Activity of microsomal enzymes
(liver alkaline phosphatase and serum glutamic-pyruvic transaminase)
were increased in rats and guinea pigs (29).
During continuous 90 day exposure to 101 mg/m (25 ppm), three
out of 15 guinea pigs died between the third and sixth exposure days
and two out of three monkeys on days 39 and 47. At an exposure level
3
of 61 mg/m (15 ppm), three out of 15 guinea pigs died on the third
3
and fourth days of exposure. At an exposure level of 20 mg/m (5 ppm),
two out of 45 rats, two out of 45 guinea pigs and one out of 21 monkeys
died. The dogs lost weight and rats gained less than controls.

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Gross examination revealed mottled livers in about one third of the
animals in all species. Histological examinations revealed no
specific inflammatory changes in lungs of all species and in kidneys
and livers of monkeys. Elevations in liver alkaline phosphatase and
serum glutamic-pyruvic transaminase activities that had been found in
3	3
the 189 mg/m exposure could not be demonstrated at 20 mg/m .
Liver
The liver is the prime target organ of vinylidene chloride
in most laboratory mammals and, apparently, in humans. Hepatotoxicity
has also been observed in perfused livers.
Hepatic injury occurs quite rapidly after inhalation exposure.
Hemorrhage and necrosis were observed in liver sections of fasted
rats within two to four hours of exposure to 2000 ppm vinylidene
chloride (33). Oral doses of 400 mg/kg body weight were hepatotoxic
to rats (36).
Morphological changes in livers of animals (dogs, monkeys and
rats) exposed to vinylidene chloride included fatty metamorphosis,
focal necrosis, hemosiderin deposition, lymphocytic infiltration,
bile duct proliferation, fibrosis and pseudo-lobule formation (29).
Jaeger etal., (33) observed morphological changes in livers
of fasted rats. They noted that these changes were distinctive and
did not resemble those which occur following vinyl chloride exposure.
Early changes do not involve the endoplasmic reticulum. Striking
changes in the nuclear mitochondria, and/or are plasma membrane
26

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suggest that one or all three of these organelles are primarily
affected by vinylidene chloride or its toxic metabolites.
Symptoms of liver injury caused by both oral and inhalation
exposures to vinylidene chloride have been observed during a series
of toxicology tests being conducted by the Manufacturing Chemists
Association (3). Results of a 90 day study incorporating vinylidene
chloride in the drinking water of rats showed minimal liver injury at
a vinylidene chloride concentration of 200 ppm. This concentration
was equivalent to an average daily dose of 19 mg per kg body weight
for males and 16 mg per kg body weight for females. The liver injury,
as revealed during microscopic pathology examinations, was in the
form of increased vacuolation in the cytoplasm of the hepatocytes.
Inhalation exposure of rats to 25 to 75 ppm of vinylidene chloride
for 30 or 90 days also produced minimal liver injury. The incidence
of liver injury was dose-related and increased with duration of
exposure (37).
The appearance of large quantities of neutral fat within the
liver is an indication of hepatotoxicity. Jeager etal., (30)
observed an increase in the total amount of hepatic fat in rats as
the dosage of vinylidene chloride was increased. At 800 mg/kg body
weight, the amount of lipid present was almost doubled.
Perfused livers of fasted rats became pale and swollen and the
flow rate of perfusate through the liver decreased when the liver
was exposed to vinylidene chloride at a concentration of 20,000 ppm
in the gas phase (33).
27

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Vinylidene chloride can disrupt normal microsomal enzyme activity.
These enzyme activity alterations are the most sensitive indicators
of vinylidene chloride injury to the liver. Twenty hours after
administration of single doses of 500 mg vinylidene chloride per kg
body weight, male rats showed 11-fold increases in liver alkaline
phosphatase activity and 13-fold increases in liver tyrosine trans-
aminase activity (34). Both of these are stress responsive enzymes
(30). After 44 hours, plasma alanine transaminase reached a maximum
activity of 19 times controls and plasma alkaline phosphatase activity
showed a maximum 5-fold increase. Liver glucose 6-phosphatase
activity reached maximum depression (52 percent of controls) after 44
hours and then increased. These effects resemble the biochemical
effects of carbon tetrachloride (34),
Elevated serum alanine—ketoglutarate transaminase (AKT) precedes
hepatic necrosis and death. In rat liver perfusion experiments
increased AKT concentrations in perfusate correlate well with grossly
observable liver injury and are often used as indicators of hepato-
toxicity (33), Oral administration of vinylidene chloride (100 to
800 mg/kg body weight) caused dose-dependent liver injury as measured
by increased serum AKT activity (30),
Glutathione, a sulfhydryl-containing ':r ipeptide, has been postu-
lated as a site of detoxification of vinylidene chloride, Animals
with a diminished hepatic glutathione concentration are significantly
more susceptible to vinylidene chloride (37), In both intact liver

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and isolated perfused rat liver, normally insensitive livers were
rendered susceptible to vinylidene chloride toxicity after glutathione
depletion (33).
Glutathione concentrations are lowered during fasting and during
the night. Animals are more susceptible to vinylidene chloride under
these conditions (37). Vinylidene chloride was uniformly hepatoxic
and fatal to 18 hour fasted rats at concentrations which were not
fatal to rats fed ad libitum. Fasted rats have a very sharp vinylidene
chloride dose response curve (see Figure 3), 100 ppm is a no-effect
concentration, while 150 ppm causes a significant elevation of serum
AKT and at 200 ppm deaths are observed. In fed rats, 2,000 ppm
produced some injury but no deaths (33).
Fed animals are more sensitive to the hepatotoxic and lethal
actions of vinylidene chloride if exposures are conducted at night.
At this time hepatic glutathione concentrations are at or near their
circadian* minimum (33, 38), Enhancement of vinylidene chloride
toxicity due to short-term fasting or the circadian periodicity of
glutathione are important factors to consider in reproducibility of
toxicity testing or in industrial hygiene.
Renal damage has been observed following vinylidene chloride
exposure. Inflammation of the kidney has been observed in rabbits,
rats, dogs, monkeys and guinea pigs (29). Sections of kidney from
rats showed nuclear hypertrophy of the tubular epithelium (29).
~Circadian: pertaining to rhythmic biological cycles recurring at
approximately 24 hour intervals.
29

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These renal changes were considered to be a direct result of vinylidene
chloride exposure*
Although lung damage has been observed during prolonged inhalation
exposures (29), the lungs are not particularly sensitive to vinylidene
chloride, Carlson and Fuller (43) observed no lung damage in rats
exposed to vinylidene chloride vapor for one hour.
Central Nervous System Depression
Vinylidene chloride is a central nervous system depressant
(34). At 0,5 to 45 mg/1 (12 to 1125 ppm), vinylidene chloride vapor
was slightly narcotic to mice, rats, rabbits and guinea pigs (27),
High concentrations of vinylidene chloride can elicit a strong
narcotic effect leading to unconsciousness (9),
Two to four hours after administration of 400 mg per kg body
weight oral dose of vinylidene chloride Jaeger and Murphy (36)
observed prolonged pentobarbital-induced sleeping time. The prolonged
sleeping time was accompanied by elevated serum corticosterone levels
but hepatic injury was not observed at his time* These observations
imply that central nervous system effects rather than disturbances of
liver metabolism may have been involved in the prolongation of
sleeping time.
Mutagenicity
Vinylidene chloride has been shown to be mutagenic in
microbial systems, Bartsch etal,, (39) examined the mutagenicity
of vinylidene chloride in Salmonella typhimuriam strains, using a

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tissue-mediated assay which has been found effectiove in detecting
the mutagenicity of various carcinogens. Liver, kidney, and lung
fractions from mice efficiently converted vinylidene chloride into
mutagenic metabolites in vitro (39)* Conversion was greatest in the
liver. With liver and kidney fractions, a much lower mutagenic
response was observed in rats than in mice, When the concentration
of vinylidene chloride in air was raised from 2 to 20 percent, an
increased mutagenic effect was noted only with mouse kidney and lung
frac t ions,
As has been shown for vinyl chloride, these results demonstrate
that the mutagenic effect of vinylidene chloride is mediated by
microsomal enzymes from various organs in the presence of an HADPH-
generating system and oxygen, These enzymes of the microsomal
mixed-function oxidase system probably convert vinylidene chloride to
alkylating intermediates.
Addition of sulfur-containing compounds to in vitro mutagenicity
assays containing mouse-liver fractions reduced the mutagenic effects
of vinylidene chloride (39), These results indicate that the mutagenic
vinylidene chloride metabolites are trapped by nucleophilic sulfur
groups, thus competing for binding to bacterial DNA, This observation
parallels the findings of Jaeger et al,, (33) that the toxicity of
vinylidene chloride in rats is correlated with hepatic glutathione
concentration, and that cysteine has a protective effect.
31

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Carcinogenicity
Most chemical carcinogens have now been found to be
mutagens, when assayed in one of the mutagenicity tests that combine
microbial or mammalian cell systems as genetic targets with an in
vitro or in vitro metabolic activation system (40)» Therefore, there
is a high probability that chemicals found to be mutagenic in the
Salmonella test will then to be carcinogens. Although mutagenicity
in microorganisms cannot be assumed to indicate carcinogenicity in
humans, mutagenicity tests are currently used to select environmental
chemicals for carcinogenicity tests. Since vinylidene chloride has
been found to be mutagenic in Salmonella typhimurium, using a tissue
mediated assay, the need for investigating its carcinogenicity is
indicated,
Professor P,L, Viola of Regina Elena Institute for Cancer Re-
search in Rome has reported that vinylidene chloride may be carcino-
genic in high concentrations via inhalation (41), Viola, one of the
first researchers to associate vinyl chloride with liver tumors in
animals, allegedly has found liver tumors in animals exposed to
vinylidene chloride (39,41),
Synergistic and Antagonistic Interactions
Because vinyl chloride and vinylidene chloride monomers
are chemically similar and are used simultaneously in the manufacture
of copolymers, the question of possible toxic interactions between
these must be considered. The interaction between these compounds

-------
appears to be time dependent. Data suggest that the vinyl chloride
monomer may protect against vinylidene chloride hepatotoxicity when
given simultaneously, but prior administration of vinyl chloride
diminished liver glutathione concentration, enhancing the degree of
liver injury (37).
Vinyl chloride monomer is not acutely hepatotoxic in normal
rats. Modest doses of vinyl chloride given simultaneously with
vinylidene chloride afford significant protection against vinylidene
chloride-induced hepatic injury.
The combined exposure to vinyl chloride monomer (1,056 ppm) and
dichloroethylene (195 ppm) in a molar ratio of 5 to 1, resulted in
complete protection of fasted rats. At a lower molar ratio (3 to 1)
the protection was still apparent. Only at an equimolar concentration
did injury occur to two out of the five fasted, exposed rats. (42).
Simultaneous exposure of fasted rats to a six-fold excess of
vinyl chloride monomer (12,093 ppm) completely prevented elevation
of serum AKT or serum sorbitol dehydrogenase (SDH) associated with
approximately 2,000 ppm of dichloroethylene. This antagonism of
vinyl chloride to the hepatotoxic effect of vinylidene chloride
suggests a competitive interaction between these compounds (37).
On the other hand, pre-exposure to vinyl chloride can deplete
glutathione concentrations in the liver, enhancing vinylidene chloride
toxicity. Jaeger et al., (42) observed enhanced early acute hepatotoxic
response to vinylidene chloride in fed rats which had been previously
33

-------
appears to be time dependent# Data suggest that the vinyl chloride
monomer may protect against vinylidene chloride hepatotoxicity when
given simultaneously, but prior administration of vinyl chloride
diminished liver glutathione concentration, enhancing the degree of
liver injury (37),
Vinyl chloride monomer is not acutely hepatotoxic in normal
rats. Modest doses of vinyl chloride given simultaneously with
vinylidene chloride afford significant protection against vinylidene
chloride induced hepatic injury.
The combined exposure to vinyl chloride monomer (1,056 ppm) and
dichloroethylene (195 ppm) in a molar ratio of 5 to 1, resulted in
complete protection of fasted rats. At a lower molar ratio (3 to 1)
the protection was still apparent. Only at an equimolar concentration
did injury occur to two out of the five fasted, exposed rats, (42),
Simultaneous exposure of fasted rats to a six-fold excess of
vinyl chloride monomer (12,093 ppm) completely prevented elevation
of serum AKT or serum sorbitol dehydrogenase (SDH) associated with
approximately 2,000 ppm of dichloroethylene. This antagonism of
vinyl chloride to the hepatotoxic effect of vinylidene chloride
suggests a competitive interaction between these compounds (37),
On the other hand, pre-exposure to vinyl chloride can deplete
glutathione concentrations in the liver, enhancing vinylidene chloride
toxicity, Jaeger et al>, (42) observed enhanced early acute hepatotoxic
response to vinylidene chloride in fed rats which had been previously

-------
exposed to vinyl chloride* This synergism is consistent with a
hypothesis of a common pathway involving glutathione for both vinyl
chloride and vinylidene chloride toxicity or metabolism (37).
Administration of the hepatic microsomal enzyme-indueing agents
phenobarbital and 3-methylcholanthrene to rats increased the lethality
of vinylidene chloride inhalation (43). Rats were able to tolerate
very high concentrations of vinylidene chloride for one hour.
However, when animals were pretreated with either phenobarbital or
3-methylcholanthrene and exposed to vinylidene chloride for one hour,
most animals died either during exposure or shortly thereafter.
Surprisingly, the microsomal enzyme inhibitors SKF 525A and Lilly
18947 also increased vinylidene chloride lethality as evidenced by
shortened survival time during continuous inhalation (43), These
data lend credence to the results of Jenkins et al», (34) and Carlson
and Fuller (43) concerning the effects of phenobarbital may be due to
differences in time parameters, routes of administration or indicators
of toxicity.
The findings of Carlson and Fuller (43) that microsomal enzyme
inhibitors increse vinylidene chloride lethality, the findings of
Jenkins etal,, (34) that microsomal enzyme inducers decrease vinyli-
dene chloride toxicity and the observation of Conney (44) that female
rats, which have lower microsomal enzyme activities than male rats,
were more susceptible to vinylidene chloride toxicity suggest that
metabolism of vinylidene chloride by microsomal enzymes results in
products which are less toxic than the parent compound.

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Current Research
The Manufacturing Chemists Association, in cooperation
with Dow Chemical Corporation (U,S»A») is administering a research
program to be conducted by an independent laboratory on the health
aspects of exposure to vinylidene chloride# Their research proposal
outlines five major research projects: 1) a toxicological study on
the effects of vinylidene chloride included in the drinking water of
rats for 90 days and two years; 2) a toxicological study of vinylidene
chloride in peanut oil fed to dogs for 90 days; 3) a 90 day and two
year vapor inhalation study of vinylidene chloride on rats; 4) a
study of the effects of maternally inhaled or ingested vinylidene
chloride on rat and rabbit embryonal and fetal development; 5) a
study of absorption, distribution, metabolism and ex cretion of
ingested and inhaled vinylidene chloride in rats (47), The third
study mentioned above would parallel Dr. Viola's work in Rome which
has been the only report published concerning a possible carcinogenic
effect of vinylidene chloride (17)» Only the first two 90 day
studies have been completed to date with no evidence of carcinogenicity
of vinylidene chloride reported (48)»
Research is also in progress by S» D» Murphy and R, Jaeger on the
toxic interactions between vinyl and vinylidene chloride* The quality
of the interaction appears to be related to the temporal relationships
of exposure to the two compounds* They are investigating the bio-
chemical bases for observed effects on intact animals exposed to
industrial chemicals (49)»
36

-------
E. S. Reynolds and S. Szabo are investigating the sequential
morphologic, enzymatic and compositional changes in cellular membrane
systems in cells following vinylidene chloride poisoning to determine
their cause and interrelationships (50). The lesions produced by
vinylidene chloride on liver parenchymal cells appear similar to the
lesions produced by the free radical reactions of carbon tetrachloride.
Their proposed researches will attempt to provide a clearer understand-
ing of the chemical and cellular injury associated with vinylidene
chloride and how these events can be detected, prevented, or reversed
in man.
37

-------
C, AMBIENT CONCENTRATIONS, POPULATION AT RISK AND MEASUREMENT
TECHNOLOGY
There are four normal sources of vinylidene chloride monomer
emissions in the normal production process (see Figure 4 for their
locations)* These process vents plus spills incurred during loading
of transport vehicles would constitute most of the vinylidene chloride
monomer emissions associated with its production, Vinylidene chloride
is also released during the production of saran resins and saran
latex as well as during 1,1,1-trichloroethane production* Releases
in these polymer production facilities are summarized in Table II,
Total annual releases from the polymeric uses of vinylidene chloride
are approximately the same in amount as releases from the production
of vinylidene chloride monomer. However, the former sources occur at
many different sites (see Section D) while only three plants produce
vinylidene chloride. Thus, site specific release of polymer plants
is actually far less than that for vinylidene chloride monomer
production, These data are presented in Table II (estimated emissions
are prior to control device application).
Threshold Limit Values (TLV) are set by the American Conference
of Governmental Industrial Hygienists for airborne concentrations of
hazardous chemicals. Since 1971, the TLV for vinylidene chloride has
been reduced from 25 ppm for an 8-hour working exposure to 10 ppm
(6), Sweden sets its exposure levels at a recommended 1 ppm exposure
with a maximum of 5 ppm weighted average for 15 minute periods (26),
Dow Chemical Corporation has stated that the average exposure of a

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FIGURE 4
VINYLIDENE MONOMER PRODUCTION
Vent
Reactants
Vent
Vent
Reaction
Purification
Vinylidene
Storage
Finishing
and Recycle
Cleanup
Source: Strasser, J. P., Dow Chemical, U.S.A., personal communication.
39

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TABLE II
ESTIMATED ANNUAL EMISSIONS OF VINYLIDENE CHLORIDE IN THE U.S.A.


lbs/yr
A.
Monomer Synthesis
3,355,000*


611,000**
B.
Polymer Synthesis


Total
679,000

1. Latex for Burner Coatings
120,000

2. Latex for Miscellaneous Coatings
150,000

3. Synthetic Fibres
160,000

4. Coating Resin for Cellophane
182,000

5. Extrusion Resin (Emulsion)
27,000

6. Extrusion Resin (Suspension)
40,000
C.
Fabrication Polymer Processing


Total
30,400

1. Coating Cellophane
1,600

2. Coating Plastics, Paper and Glassine
16,400

3. Extrusion
400

4. Miscellaneous Coating
12,000

TOTAL
4,064,000 lbs/yr.
Sources: Strasser, J. P., Dow Chemical, U.S.A., personal communica-
tion.
Little, A. D., personal communication.
*Emissions using an existing control technology.
**Emissions reflecting new control technology at PPG plant by late
1975.
40

-------
production facility employee to vinylidene chloride monomer rarely if
ever reaches the TLV of 10 ppm (14), During those operations where
higher exposure is possible, appropriate protective gear is worn.
Determination of the risk to the general population is difficult.
If a cumulative effect exists, however, then the hazard may be
significant and should be measured. Ambient levels of vinylidene
chloride may be estimated in the vicinity of a theoretical plant,
releasing vinylidene chloride through ventilation and exhaust of
internal air. Atmospheric dispersion from this plant would distribute
the gaseous emissions downwind, as affected by the turbulent diffusion
of the air. Hypothetical plant conditions can be used as inputs to a
Gaussian plume equation* from Turner's Workbook of Atmospheric
Dispersion Estimates (49), The basic diffusion equation should be
*Ground level downwind concentrations resulting from a point source
are predicted by the following equation:
where Q = uniform emission rate (grams/sec)
u = mean wind speed affecting the plume (meters/sec)
H = effective stack height, that is sum of stack height plus
plume rise (meters)
°y = horizontal dispersion coefficient evaluated in terms of
downwind distance to the point for which the concentration
*z = vertical dispersion coefficient evaluated in terms of down-
wind distance to the point for which the concentration is
being computed (meters)
X(x,0,0;H) = the ground level concentration along the plume axis
ttqt tr u
y z
exp
in gm/m ,
41

-------
modified, however, due to the effect of the plant itself on the flow
of air. Mechanical turbulence in the wake of a building tends to
produce aerodynamic downwash, resulting in the fairly rapid diffusion
of a gaseous emission down to the ground. This region of disturbed
flow extends downwind a distance equal to several times the height of
the building. While this situation does not result in a Gaussian
distributed plume, it is proposed that a modification of the usual
formula still can be employed. This is because the turbulent mixing
in the wake of the building is assumed to be distributed uniformly in
the vertical direction, analogous to the situation where a plume is
trapped below an inversion layer, A limited vertical mixing height
can be estimated using the equation:
Q
X(x,0,0;H) = TTOyU (,8L)
where L is the limit of the mixing depth. In the case of an isolated
rectangular building it is assumed that L equals 1,5 times the building
height.
In addition there is a horizontal wind turbulence which is assumed
to result in an initial horizontal plume spread equal to the width of
the building normal to the wind direction. This is analogous to an
area source emission where the area equals the building top. This can
be modeled using a further modification of the basic Gaussian diffusion
equation, A virtual point source is assumed upwind from the building
at distance where the plume spread (for the given stability conditions)

-------
would equal the crosswind width of the building* The modified
diffusion equation is therefore:
Q
X (x,0,0;H) = 			
ircr'u (1, 2h )
y
where h is the building height and cr^ is based on the downwind dis-
tance to the receptor point plus the upwind distance to the virtual
point source.*
A downwind distance of 500 meters from the emission source has
been chosen as the hypothetical measurement point* This value was
chosen to represent a point within the perimeter of each production
facility. The values obtained for X at this point for each of the
three vinylidene chloride production facilities are given in Table
III, The following equation is used:
3	™6
X(mg/m ) = 1,04852 x 10 , (lbs/yr)
where V is the total annual emissions of vinylidene chloride.
For the purposes of the following calculations it is assumed
that the improvements predicted at the PPG plant at Lake Charies,
Louisiana are installed and function as predicted in Table III,
An individual standing on the ground 500 meters downwind would
3
receive a 1 hour dose ranging from 0,16 mg/m at PPG, Lake Charies
*Additional assumptions; (1) vinylidene chloride monomer is non-
reactive; (2) atmospheric stability class is neutral; (3) wind speed
is 6 meters/sec,; (4) plants are in constant operation except for
1-2 weeks/year for maintenance; and (5) the building height is 50
feet (15,25m) and width is 100 feet (30,48m),
43

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TABLE III
EMISSIONS OF VINYLIDENE CHLORIDE
Producer
Location
Total annual emmisions (lbs/yr)
, 3
Xmg /m
Emmission in lbs/lOOlbs
VDC monomer
PPG
Lake Charles, La.
2,920,000*
3,06
1.72 - 1.67


175,000**
.1 83
.10
Dow Chemical
Freeport Texas
289,000
.3 03





.51 - .48

Plaquemine, La.
146,000
.1 53


TOTAL
3,355,000*




610,000**


Source: Little, A. D., personal communication.
*Emissions using an existing control technology.
**Emissions reflecting new control technology at PPG plant by late 1975.

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to 0.31 mg/m at Dow, Freeport. The 24 hour exposures would range
3	3
from 3.72 mg/m to 7.32 mg/m . The maximum time-weighted average
during an eight hour work day determined by the American Conference
3
of Governmental Industrial Hygienists is 40 mg/m (6). When the
reactivity of vinylidene chloride monomer is also taken into account
(i.e., that it remains in its original form in the atmosphere for
only a short time prior to oxidation), the potential hazard from
emissions of monomer production is reduced. Except during adverse
atmospheric conditions, the exposure levels of the nearby resident
population is probably not significant. If the original PPG emissions
3
level is assumed, the maximum eight-hour allowed dose of 40 mg/m
would be reached at 500 meters in 13.1 hours and a possible daily
exposure over 24 hours would reach twice the allowed daily exposure.
Therefore, the planned controls are essential to reduce vinylidene
chloride emissions to acceptable levels,
Vinylidene chloride is not generally measured in the ambient
atmosphere but several methods of measurement are available. Samples
may be collected by absorption on silica gel, condensation in a cold
trap or as grab samples in vacuum bottles. These samples may then be
analyzed by infrared spectrometry or mass spectrometry (9). Develop-
ment of gas-liquid chromatography has made it possible to rapidly
detect vinylidene chloride monomer at the ppm level (55). Once the
samples are obtained, care must be taken to avoid oxidation and
peroxide formation.

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Vinylidene chloride requires very careful handling since not
only is it toxic, but there is a concurrent fire and explosion risk.
The liquid monomer is irritating to the skin after a direct
contact of only a few minutes. The presence of an inhibitor may well
be partially responsible for this irritation since vinylidene chloride
monomer would vaporize rapidly leaving MEHQ or phenol in increasing
concentrations. Phenol, in high concentrations, is especially
dangerous since, in addition to causing burns, it may be readily ab-
sorbed through the skin in lethal quantities (4). Hence, when
handling vinylidene chloride protective clothing (impervious gloves,
aprons, shoes) should be worn. If contact does occur, all contaminated
clothing, including shoes should be removed immediately followed by a
thorough washing with soap and water. Contaminated clothing should
be thoroughly aerated and cleaned before reuse (5).
To prevent peroxide formation, large-scale equipment used inter-
mittently in conjunction with vinylidene chloride handling should be
left filled with water during shutdown periods. Piping used for load-
ing and unloading is generally purged with nitrogen then flushed with
water. Storage of vinylidene chloride monomer must be carried out in
darkness, under a nitrogen blanket at about 10 psi pressure and less
than -10°C, Empty tank cars or storage tanks must be kept pressurized
and checked regularly for leaks.
A more thorough discussion of handling and storage precautions
is available from Dow Chemical Corporation in a manual supplied to
their users (4).
46

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D» SOURCES
Vinylidene chloride was first reported by Reynault in 1838>
He described it as a "strange new fluid*" The compound, according to
him, had a slight odor of garlic and became cloudy on standing (16).
It was regarded as a laboratory curiosity until the late 2920s»
In 1922, B. T. Brooks announced that halogenated ethylenes other
than vinyl chloride and vinyl bromide showed tendencies toward
polymerization (4), This led to a stimulated interest in vinylidene
chloride and the development by Ralph Willey and coworkers at the Dow
Chemical Company from 1932-1939 of the copolymerization and plasticiza-
tion techniques. The commercialization of polymers containing
vinylidene chloride under the trade name Saran began in 1940 (5).
The constant and increasing use of Saran is a result of its unique
properties of resistance to chemical and physical degradation, low
water absorption, and transparency (4).
The current domestic production level of vinylidene chloride is
around 260 million pounds per year (51). It is difficult to validate
this figure. The industry does not have to report their production
to the Federal Trade Commission since there are only two manufacturing
companies (the law requires that if three or more companies exist
which produce the same chemical, the produccion figures must be
reported to the Federal Government). They also refused to disclose
exact production figures for the purpose of this study.
47

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According to SRI (17), 90 percent of the vinylidene chloride
produced in the United States was domestically consumed, and the
remaining 10 percent exported,
Demand for Saran copolymers has increased steadily since their
development. Total annual world production of vinylidene chloride in
1967 was 100-150 million pounds. This annual production figure has
approximately doubled in the last 10 years and there is a predicted
growth rate of 5 to 10 percent per year for the next 5 years (16).
Vinyl chloride monomer is readily available as a raw material since
its use in the building industry has declined recently due to a
reduction in housing starts.
Two companies produce vinylidene chloride at three geographic
locations in the United States situated along the Gulf Coast (52).
Dow Chemical Corporation, the major producer, has two facilities.
They have been marketing vinylidene chloride monomer since 1939. PPG
has only been marketing vinylidene chloride monomers for approximately
six years (5). Figure 5 and Table IV provide estimates of production
sites and corresponding levels. PPG uses 85 percent of its vinylidene
chloride monomers for production of 1,1, 1-trichloroethane and sells
the remainder to industry. They are not involved directly in the
production of polymers or copolymers. Dow Chemical Corporation uses
about 80 percent of its production of vinylidene monomer internally
to produce Saran polymers and markets the remaining monomer (14).
There are also several foreign producers of vinylidene chloride.
In Japan vinylidene chloride is produced by Kureha Chemical Industries
48

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FIGURE 5
GEOGRAPHIC DISTRIBUTION OF VIIMYLIDEISIE CHLORIDE PRODUCTION FACILITIES
Plant Location

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TABLE IV
U.S. VINYLIDENE CHLORIDE MANUFACTURERS (1974)

Producer
Location
Estimated
Production
(million lbs)
Dow
Chemical, U.S.A.
Freeport, Texas
90-95


Plaquemine, Louisiana*

PPG
Industries, Inc.
Lake Charles, Louisiana
170-175


TOTAL PRODUCTION
260-270
Source: Arthur D. Little, Inc.
Dow Chemical Corporation plans to expand the capacity of this plant
during 1965.
50

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and Asahi-Dow Chemical Company for the production of Saran-type
resins. In Germany Badischi-Anilin Soda-Fabrik (BASF) A, G. and
Huls produce vinyliderse chloride (16),
A number of companies, among them BASF-Wyandotte Corp. B. F.
Goodrich, Dow, duPont, W. R. Grace and Co., Morton Chemicals and A. E.
Stanley use vinylidene chloride monomer to produce polyvinylidene
chloride (PVDC) laytex resins. In 1973, 21.26 million pounds of PVDC
laytex resins were produced (53).
The earliest and still most widely used commercial process for
the production of vinylidene chloride is the treatment of 1,1,2-tri-
chloroethane with sodium hydroxide:
CH„C1CHC1„ + NaOH	-CH„ = CC1 + NaCl + HO
2	2	2	2	2
1,1,2-trichloroethane can be obtained in either or two ways: chlori-
nation of ethylene dichloride or addition of chlorine to vinyl
chloride (16). Industrially, however, large quantities of 1,1,2-
trichloroethane are generally available as a byproduct from the
preparation of other chlorinated hydrocarbons such as ehtylene
dichloride. Calcium hydroxide may be substituted for the sodium
hydroxide (16).
The reaction scheme is shown in Figure 6. All equipment is
fabricated from stainless steel except reboiler tubes which are
non-ferrous. A 10 to 20 percent by weight aqueous solution of sodium
hydroxide (or a calcium hydroxide slurry) and liquid 1,1,2-trichloro-
ethane are charged simultaneously into a heated, agitated reactor

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where a temperature of 60-to-100°C and 15-30 psi of pressure are
maintained (16). As the reaction proceeds, vinylidene chloride is
distilled from the batch to prevent further cracking to acetylenic
compounds. A phenolic inhibitor is generally also added at this
point,
The condenser is then purged to prevent oxygen buildup and
resulting peroxide formation. Water is removed after separation.
The wet, inhibited vinylidene chloride is dried by azeotropic
distillation and then fed to the finishing column where, under a
pressure of lQ-to-20 psi, the finished vinylidene chloride is with-
drawn (16). More inhibitor is added prior to storage. Either
phenolic or MEHQ inhibitor systems are normally employed.
The initial inhibitor, heavies and unconverted 1,1,2-trichloro-
ethane are removed from the bottom of the finishing column and
processed through the recycling tower. During recycling, waste
products are removed from the bottom of the tower and the phenolic
inhibitor drawn off just slightly above the bottom for recycling.
The 1,1,2-trichloroethane is removed from the top of the recycling
tower. After each batch is completed, a small purge of this system
is also required to remove impurities which would otherwise accumulate
producing chlorinated acetylenes and hence an explosion hazard
(16). By the above process, the overall yield of vinylidene chloride
is 96 to 98 percent.
52

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Vinylidene chloride is transported by tank truck, tank car, and
barge, with the jumbo tank car containing 20,000 gallons being the
most commonly used container (16). Storage tanks should be equipped
with a pressure release valve, level gauge, pressure gauge and remote
shut off valves. The monomer must be kept away from sunlight, air,
water and other polymerization initiators. It is generally stored at
-10°C, in the absence of light under a nitrogen blanket at 10 psi
pressure (5). A water spray system should be available to keep tanks
cool in the event of a fire. Dikes and adequate drainage should also
be available to confine and dispose of the liquid in event of the
tank rupture (16). Vinylidene chloride must be stored in tanks lined
with nickel, baked phenolic or glass since it may be corrosive or
unstable in the presence of steel.
After extended periods of storage, vinylidene chloride monomer
will often pick up iron contaminants. It is generally desirable to
remove these compounds immediately prior to use.
Domestic productioon losses are estimated to release 3.355 million
pounds per year of vinylidene chloride into the environment* (51),
The principle production losses are through vents on the purification
equipment and during recycling, There is also additional monomer
loss during transportation and storage.
*This figure assumed no control technology, and thus must be viewed
as an upper bound.
53

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E. CONTROL TECHNOLOGY
Vinylidene chloride is both toxic and volatile. Care must
be taken in both handling and storing material. Precautions should
be taken to avoid skin contact or vapor inhalation, hence protective
clothing should be worn and the use areas well ventilated. When
disposing of waste vinylidene chloride (resulting from tank cleanups
or spills) great care must be taken to avoid explosions and to
prevent mixing with the sewer water.
Workers in industrial or commercial operations manufacturing for
using vinylidene chloride run the greatest exposure risk. It is
essential that control procedures be implemented so that the time
weighted average concentration in the atmosphere does not exceed 10
ppm. Immediate cleanup of spills, periodic inspection of equipment,
repair of damaged equipment and rapid repair of leaks must be the
rule in order to minimize atmospheric contamination and accidental
skin contact with vinylidene chloride.
Since vinylidene chloride is stored under pressure, it is essen-
tial that storage facilities are hermetically sealed, A melt seal
is generally used because mechanical sealing methods tend to fail in
long-term operations. An effective seal can be easily achieved in a
twin-screw mechanism through the dynamic sealing generated by reverse
elements built into the screw configurastion (54). Such a screw
configuration can be readily assembled on equipment that allows
interchangeable and segmented screw sections.

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All emission controls for the production of vinyl chloride, and
vinylidene chloride required by law are not yet due in place. The
OSHA office of the State of Michigan has required chemical companies
located there to maintain emissions rates for organic halogenated
compounds below 40 pounds per day. Controls to accomplish this will
be in place by the third quarter of 1977 at Dow Chemical Corporation's
polymer production facility (14). These are more strict than those
in effect at the vinylidene chloride monomer production facilities in
Texas and Louisiana. The EPA still has the standards for vinyl
chloride under consideration and industry plans to adopt comparable
control measures for vinylidene chloride once the standards are set
(14). Industry has, however, implemented many of the planned controls
(14).
Several methods are available to control airborne emissions of
vinylidene chloride during monomer production, storage and trans-
portation.
• Proper design of vents and vapor condensing apparatus.
Vents are located on the separator, finishing columns,
recycling tower and on storage containers of normal production
facilities. At worst, this vented air may contain 5 percent monomer
residues (14)» These vents are ducted to actived charcoal absorbers
(industry has not yet found a way to recycle used charcoal economically
so it must be disposed of as a waste product).
55

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A danger of peroxide formation on the surface of the charcoal
exists (55). In work areas, aspirators can be used to draw contami-
nated air to a cyclone separator and a cloth filter used to remove
particulates. The air is then drawn through a blower which exhausts
the monomer away from the work area, preferably to an incinerator
tower. Separated particulates resulting from the filters and scrubbers
must be oxidized or incinerated to reduce any potential explosion
hazard from vinylidene chloride adsorbed on the fines.
•	Recovery of Vinylidene Chloride
It is possible to recover vinylidene chloride from purging gas
streams used in equipment cleaning by refrigerated solvent scrubbing.
The choice of solvent is largely a matter of availability. Following
solvent selection, the conditions for the scrubbing are determined to
minimize solvent loss with the vent gas stream. Solvents successfully
used are acetone, methyl ethyl ketone, ethylene dichloride, butyl
acetate and heptyl butyl ketone. The vinylidene chloride recovered
is returned to the reaction system. The resulting vent gas is free
of vinylidene chloride (55).
•	Incineration of Organic Wastes
Incinerators, or flare stacks, are widely used to dispose of
flammables and should be used as a final cleanup technique for even
solvent-scrubbed vent gases (55). Use of incineration for disposal
of large volumes of vinylidene chloride would require the removal and
separate disposal of the resulting hydrochloric acid.

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•	Proper Vent Location
Within the plant, it is important to maintain constant air
flow and have filtered vents at points near where spills or leaks are
likely to occur. For example, the point in the production scheme
where the project quality samples are taken. Since vinylidene
chloride is 2.8 times heavier than air, floor vents should be used in
addition to usual wall or ceiling vents.
•	Proper Handling and Transport
During transport, the potential problem areas are sampling,
vehicle emissions, vehicle gauging and loading line clearance.
Oxygen content of empty transportation vehicles should be determined
remotely prior to loading and the oxygen analyzer vented remotely to
avoid personnel exposure. These should be equalizing lines so the
vehicle vapor content may be displaced during loading. The final
problem of loading operations is flushing the loading hose so that
the hose may be disconnected without allowing exposure. Liquid in
the loading hose must be flushed with nitrogen into the transportation
vehicle. The loading line is then purged to an incinerator or tall
stack so the vinylidene chloride vapors are removed before the hose
is disconnected (57).
During filling of a storage tank, there is also the problem of
displaced inerts disposal. Two methods are available to avoid having
to vent the tank to the atmosphere. One is use of a refrigerated
vent recovery system. The second involves the compression of the
57

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storage vent stream to feed it to the plant process where vinylidene
chloride is recovered and the inerts, mostly nitrogen, are removed
with the production waste (56).
Currently, new tank car sizes are being limited to 25,500 gallons.
The car must be insulated or have heavy shields to reduce the possibility
of tank punctures during derailments. Major industry use of a poorly-
designed 38,000-galIon car has resulted in a number of accidents and
the resultant new tank car regulations (55).
It is necessary to monitor emissions of vinylidene chloride during
distribution operations. A portable organic vapor analyzer with a
chromatographic column attachment can be used (55). Each loaded tank
vehicle should be thoroughly checked for leaks with a similar instru-
ment prior to shipment.
Pipelines offer the ultimate reduction in vinylidene chloride
emissions. However, pipeline systems carrying suspected carcinogens
will be subject to a new stringent set of rules requiring labeling,
surface marking of underground pipes and emergency crews on standby
(55).
• Use of Proper Cleaning Techniques
The procedure for clearing a production equipment section for
replacement involves first purging of that section of the line with
high pressure nitrogen. Inerts used in the purge should then be
vented to a high stack or incinerator (56). Safety precautions such
as protective clothing and breathing masks followed by proper cleanup
58

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procedures should be employed. In the same way, empty tank, cars and
other transportation vehicles should be purged first with inert gas
and then the inert gas removed by exposure to the atmosphere. Before
refilling tanks, the reverse purging process must be followed to
remove the air.
Some loss of vinylidene chloride occurs with the waste water
from the production process. Waste water is discharged from reactor,
separator, and recycling tower (see Figure 6). Waste water is also
generated from tank washings and cleaning up of spills. Vinylidene
chloride is insoluble in water and thus vaporizes quickly. If
exposed to air, these discharges could produce toxic vapors and
explosive peroxides. Some control measures are available to minimize
these vinylidene chloride emissions.
•	Water Purification by Activated Charcoal
Waste water can be purified by passage over an activated
charcoal slurry. The need for disposal of the spent charcoal and the
potential oxidation problem were discussed previously in atmospheric
control. After passage over the bed of activated charcoal, the
effluent may then be altered by catalytic or thermo—conversion into
less harmful and more easily contained substances (56).
•	Water Purification by Steam Strippirg
Waste water resulting from spills or leaks should be rapidly
vacuumed and sent to a steam stripper for temperature distillation.
From this, the monomer can be recovered by vapor condensation or
compression and recycled. (14).
59

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FIGURE 6
PRODUCTION AND PURIFICATION OF VINYLIDENE CHLORIDE
Inhibitor
Caustic Solution
Fresh Feed
1,1,2- f
Trichloroethane
Steam
Finished Vinylidene
Chloride to Storage
Cooling
Cooling-L
Water W
Drying
and
Lights
Co lumn
Recycle
Tower
Finishing
Column Heavies
Recycle
Inhibitor
Byproduct
oiler
Reboiler
Reboiler
U
waste
Recycle 1,1,2- Trichloroethane
Source: Shelton, L. G., D. E. Hamilton, and R. H. Fisackerly, "Vinyl and Vinylidene Chloride" in
Vinyland Diene Monomers, E. C. Leonard, ed., Vol. XXIV, Part 3, 1971, pp. 1205-1282.

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•	Use of Waste Water in Cooling System
The purified waste water can be cycled to the condensers for
use as a coolant to condense vinylidene chloride from the vapor to the
liquid phase (58).
•	Acid Neutralization
Hydrochloric acid, resulting from incineration of organic
chlorides, mixed with process water will need to be neutralized or
otherwise disposed. Neutralization of this waste water can be
accomplished by passage over a limestone slurry bed (57).
The industry is adopting control procedures for vinylidene
chloride which parallel those for vinyl chloride (14). The rationale
for this is that the two compounds are chemically similar in their
properties, and except for during monomer production, the two are
generally present together for various polymerization reactions.
61

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