IN-USE COMPLIANCE TESTING PROGRAM
FOR LIGHT-DUTY VEHICLES
Prepared by
R. L. Christensen and J. R. Sachtschale
Automotive Environmental Systems, Inc.
7300 Bolsa Avenue
Westminster, California 92683
CONTRACT NUMBER: 68-03-0396
Prepared for
U.S. ENVIRONMENTAL PROTECTION AGENCY
Office of Mobile Source Air Pollution Control
Division of Certification and Surveillance
2565 Plymouth Road
Ann Arbor, Michigan 48105
April 2, 1975
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EPA-420-R-75-105
This report is issued by the Environmental Protection Agency to
report technical data of interest to a limited number of readers.
Copies are available free of charge to Federal employees, current
contractors and grantees, and nonprofit organizations--as supplies
permit--from the Air Pollution Technical Information Center,
Environmental Protection Agency, Research Triangle Park, North
Carolina 27711, or from the National Technical Information Service,
5285 Port Royal Road, Springfield, Virginia 22151.
This report was furnished to the U.S. Environmental Protection
Agency by Automotive Environmental Systems, Inc., in fulfillment of
Contract No. 63-03-0396. The contents of this report are repro-
duced herein as received from Automotive Environmental Systems, Inc.
The opinions, findings and conclusions expressed are those of the
author and not necessarily those of the Environmental Protection
Agency. Mention of company or product names is not to be considered
as an endorsement by the Environmental Protection Agency.
ii
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ABSTRACT
A comprehensive exhaust emission test program on properly maintained
and used 1972 through 1974 model-year vehicles was performed on 31 classes
of vehicles in the St. Louis, Missouri metropolitan area and on 22 classes
of 1972 and 1973 model-year vehicles in the Los Angeles metropolitan area to
determine if vehicles "in-use" continued to meet applicable exhaust emission
standards. This study was conducted and data forwarded to the United States
Environmental Protection Agency (EPA), Office of Mobile Source Air Pollution
Control, for use by the Administrator of the Environmental Protection Agency in
order that the Administrator may fulfill his obligations as defined in Section
207(c)(1) of the 1970 Clean Air Amendments.
Vehicles were randomly selected; inspection and restorative maintenance
were performed; and emission tests were conducted in accordance with EPA certi-
fication test procedures.
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TABLE OF CONTENTS
Page
Introduction 1-1
Technical Discussion 2-1
2.1 Program Objectives 2-2
2.2 Vehicle Procurement
2.2.1 Test Vehicle Selection 2-2
2.2.2 Contact with Vehicle Owners in Sample 2-4
2.2.3 Vehicle Pickup and Initial Inspection 2-14
2.2.4 Vehicle Rejection 2-15
2.2.4.1 Owners Not Available to Contact 2-15
2.2.4.2 Owners Unwilling to Participate 2-16
2.2.4.3 Sold Vehicles 2-16
2.2.4.4 "No Show" Vehicles 2-17
2.2.4.5 Vehicles Rejected in Field 2-17
2.2.4.6 Vehicles Rejected in Laboratory 2-17
2.2.4.7 Vehicles Exceeding Mileage 2-17
2.2.5 Vehicle Classes Difficult to Procure 2-18
2.3 Vehicle Inspection and Maintenance 2-21
2.3.1 1972 and 1973 Model-Year Vehicles 2-21
2.3.2 1974 Model-Year Vehicles 2-23
2.3.3 Parts Maintenance Rates 2-23
2.3.4 Original Equipment Parts Difficult to 2-25
Obtain
2.3.5 Vehicles Difficult to Perform Inspection 2-25
and Maintenance
2.4 Vehicle Emission Testing 2-26
2.4.1 Vehicle Preconditioning 2-26
2.4.2 Exhaust Emission Tests 2-38
2.4.3 Vehicle Driveability 2-42
2.5 Facilities and Equipment 2-43
2.5.1 Test Locations 2-43
2.5.2 Constant Volume Sampler 2-43
2.5.3 Exhaust Analysis Console (EAC) 2-46
2.5.4 Fuel Conditioning Cart 2-48
2.5.5 Laboratory Standard Calibration Gases 2-48
2.5.6 Chassis Dynamometer 2-48
2.5.7 Miscellaneous Equipment 2-52
2.6 Equipment Qualification, Calibration 5 Cross Check 2-54
2.6.1 Constant Volume Sampler 2-54
2.6.2 Exhaust Analysis Console (EAC) 2-56
2.6.3 Chassis Dynamometer 2-58
2.7 Data Handling 2-60
2.7.1 Data Collection 2-60
2.7.2 Data Review 2-60
2.7.3 Computer Operations 2-60
Invalid Tests 3-1
iv
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TABLE OF CONTENTS
(continued)
Page
Appendix A Vehicle Sampling A-l
Los Angeles A-2
St. Louis A-25
Appendix B Summary of Vehicle Maintenance B-l
Los Angeles B-2
St. Louis B-25
Appendix C State of Vehicle Tune C-l
St. Louis C-2
Appendix D Invalid Tests D-l
Los Angeles D-2
St. Louis D-23
v
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1-1
1. INTRODUCTION
The Clean Air Amendments of 1970, which became law on December 31,
1970, required all automobile manufacturers to warrant the maximum emission
levels of their vehicles beginning with the 1972 model year. The emission
levels of the vehicles are not to exceed the established emission standards
for 50,000 miles or five years, whichever occurs first. Furthermore, the
Clean Air Amendments established the mechanism requiring manufacturers to
rectify those classes of in-use vehicles that do not conform to air pollu-
tion requirements. Referencing Section 207(cHl) of the Clean Air Amend-
ment: "If the Administrator determines that a substantial number of any
class or category of vehicles or engines, although properly maintained and
used, do not conform to the regulations prescribed under Section 202, when
m actual use throughout their useful life (as determined under Section
202(d), he shall immediately notify the manufacturer thereof of such non-
conformity, and he shall require the manufacturer to submit a plan for
remedying the non-conformity."
The purpose of this program was to measure the emission levels from
a statistically valid sample of 1972, 1973 and 1974 properly maintained and
properly used light-duty vehicles. Testing was conducted in five metropolitan
cities across the United States. AESi performed testing in St. Louis,
Missouri, and Los Angeles, California. Olson Research Laboratories, Inc.
conducted testing in Detroit, Michigan; Philadelphia, Pennsylvania; and
Atlanta, Georgia. Thirty-one vehicle engine classes were tested; two
1972, twenty-one 1973, and eight 1974 model-year engine classes comprised
the vehicles that were tested under this program. The 1972 and 1973 model-
year engine classes received restorative maintenance based upon inspection of
each vehicle's engine and emission control devices. The 1974 model-year
vehicles were inspected but less extensive restorative maintenance was per-
formed. The emission data generated from this program along with supporting
documentation have been provided to the United States Environmental Protection
Agency, Office of Mobile Source Air Pollution Control, for use by the
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1-2
Administrator of the Environmental Protection Agency in order that the
Administrator may fulfill his obligations as defined in Section 207(c)(1)
of the Clean Air Amendments of 1970.
This report is a narrative summary by vehicle engine class and test
site of the Vehicle Sampling, Inspection and Maintenance, and Exhaust
Emission Testing performed in this program.
Figure 1.1-1 lists the engine classes tested by make, engine displace-
ment, and number of carburetor Venturis. The three-digit class number used
throughout this report consists of one digit for the model year with the
engine class appended (e.g., IUCP Class 227 means engine class 27_ of the
1972 model year).
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1-3
FIGURE 1.1-1
ENGINE CLASSES TESTED
Model Engine No. of
Year Class Make CID Venturis
2 27 Toyota 097 2
2 28 Chevrolet 140 2
3 01 Chevrolet 350-400 2
3 02 Chrylser 318-360 2
3 03 Ford 302 2
3 04 Chevrolet 307 2
3 05 Ford 400 2
3 07 Ford 351C 2
3 09* Chrysler 198-225 1
3 10 Ford 122 2
3 12 Ford 429-460 4
3 13 Chevrolet 350 4
3 24 Chevrolet 250 1
3 26 Chevrolet 140 2
3 27 American 232-258 1
3 31 Buick 350 4
3 38 Datsun 097 2
3 41 Datsun 108 2
3 42 Mazda 35x2 4
3 49 Pontiac 350-400 2
3 51 Volkswagen 102 FI
3 55 Audi 114 2
3 56 Ford 351C 4
4 01* Chevrolet 350-400 2
4 02* Chrysler 318-360 2
4 12* Ford 351C 2
4 13* Chevrolet 140 2
4 14* Ford 351W 2
4 15* Volkswagen 097 1
4 16* Cadillac 472-500 4
4 19* Oldsmobile 455 4
* Not tested in California
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2-1
2. TECHNICAL DISCUSSION
2.1 PROGRAM OBJECTIVE
The overall objective of "FY73 In-Llse Compliance Testing
Program for Light-Duty Vehicles" was to procure properly maintained and
used 1972, 1973 and 1974 vehicles, to perform restorative maintenance, and
to emission test these vehicles in accordance with certification testing
procedures. The statistical data developed under this program along with
supporting documentation was provided to the United States Environmental
Protection Agency, Office of Mobile Source Air Pollution Control, for the
Administrator of the Environmental Protection Agency in order that he may
fulfill his obligations as defined in Section 207(c)(1) of the Clean Air
Amendments of 1970.
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2-2
2.2 VEHICLE PROCUREMENT
The objective of this activity was to procure randomly selected
consumer-owned 1972, 1973 and 1974 automobiles of the appropriate vehicle
class to determine their eligibility for emission testing and to make all
necessary arrangements with the vehicle owners enhancing their participation.
To ensure comparable emission data among all contractors for the In-Use
Compliance Testing Program, the Environmental Protection Agency (EPA), Office of
Mobile Source Air Pollution Control, established vehicle procurement guide-
lines. The overall management, determination of vehicle eligibility, docu-
mentation of participation, disposition of test vehicles, and award of
owner incentives were performed according to the following procedures.
2.2.1 Test Vehicle Selection
Magnetic tapes containing the names of candidate test vehicle
owners were provided by EPA for the St. Louis, Missouri, and Los Angeles,
California, test sites. These tapes contained a random list of admissible motor
vehicles by vehicle engine class. For the 1972 and 1973 model-year vehicles,
one tape was provided for St. Louis and one tape for Los Angeles. For the
1974 model-year engine classes, the tapes were provided twice for six of the
eight classes and once for the other two. The 1974 model-year vehicles and
Class 309 (engine class 09, model year 1973) were not tested in Los Angeles,
California. Table 2.2-1 lists the engine classes and the number of vehicles
that were tested at each test site.
To ensure that vehicle sampling was as random as possible, vehi-
cles were procured in the order listed on the tapes. That is, for the first
vehicle contained on the list every effort was made to contact the vehicle
owner, determine vehicle eligibility, and schedule an appropriate time with
the vehicle owner for emission testing the vehicle. If the vehicle was
rejected for any reason, then the next vehicle owner on the list became
eligible to participate. In other words, if the first 20 vehicle owners
on the list were contacted and only one of the 20 participated, then the
next 19 names on the list became eligible to participate in the program.
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TABLE 2.2-1
ENGINE CLASSES AND NUMBER OF VEHICLES TUNED
^s^lass No.
1972
Model Yr
i973 Model
Year
19 74
Model Year
Totals
Test Sit^^^
227
228
301
302
303
304
305
307
309
310
332
313
324
326
327
331
338
341
342
349
351
355
356
401
402
412
413
414
415
416
419
Los Angeles
No. Required
20
20
20
20
20
20
20
20
--
20
20
20
20
20
20
20
20
20
20
20
20
20
20
440
Nd. Tested
17
14
14
lfi
16
16
16
12
--
15
16
18
17
15
19
16
4
16
16
19
17
7
3
326
St. Louis
No Required
20
20
20
20
20
20
20
20
25
20
20
20
20
20
20
20
20
20
20
20
20
20
20
25
25
25
25
25
25
25
25
665
No. Tested
14
4
17
IS
16
16
19
14
16
16
19
15
10
15
19
13
0
16
3
0
5
8
12
25
19
8
19
17
17
16
17
423
Total
No. Required
40
40
40
40
40
40
40
40
25
40
40
40
40
40
40
40
40
40
40
40
40
40
40
25
25
25
25
25
25
25
25
1105
No Tested
31
18
31
36
32
32
35
26
16
31
35
33
27
30
38
29
4
32
19
19
22
15
20
25
19
8
19
17
17
16
17
749
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2-4
Figure 2.2-1 is an example of a working vehicle registration list used
by AESi in the performance of this contract.
2.2.2 Contact with Vehicle Owners in Sample
A letter from AESi and an EPA cover letter were sent by
certified mail to registered vehicle owners in the order they appeared
on the magnetic tape printout. The AESi letter and EPA cover letter are
shown in Figures 2.2-2 and 2.2-3. Letters were mailed in stages by
vehicle class in order to minimize the time between the mailings and the
initial telephone or personal contact. After a mailing was completed,
vehicle procurement technicians obtained telephone numbers, when listed,
for the subsequent follow-up telephone contacts to determine their willing-
ness and eligibility for participation in the program. When telephone numbers
were available, a minimum of four attempts were made to contact the vehicle
owner. The calls were spaced at various times of the day, evening, and
weekend. If four telephone attempts were not productive in making contact
with the vehicle owner, then four personal contacts were attempted. For
vehicle owners with unlisted telephones, a maximum of four personal con-
tacts were made. Often certified mail was returned to AESi as undeliverable
or refused by the party to whom addressed. In these cases, a second mailing
was made to the vehicle owner by first-class mail in a second attempt to
contact the vehicle owner.
In Los Angeles, California, 33.1 percent of the vehicle owners
had unlisted telephones. In St. Louis, Missouri, 12.7 percent had unlisted
telephones. During the latter stages of the program, the number of personal
contacts which were needed approached a staggering magnitude. While the EPA
cover letter asked vehicle owners with unlisted telephones to call the
contractor, this message was almost always overlooked. To increase the
rate of vehicle owner contactsj AESi included a one-page attachment to
the introductory letter and EPA cover letter asking vehicle owners to please
call AESi collect. A copy of this supplemental letter is shown in Figure
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AESi
AUTOMOTIVE ENVIRONMENTAL SYSTEMS iNC ¦ 7300 BOLSA AVENUE WESrMIKTTER (M. I TORN I* 92643 ¦ 7]«a97 0J3l
Air pollution and its consequences continue to be a critical problem an
-nany major urban areas in the United States To investigate and combat this
problem, a number of programs are under way at all levels of government and
industry
The automobile continues to be a major contributor to urban air pollution,
Lind the Ifnited States government has since 1968, required new cars to meet
increasingly stringent air pollution emission standards. As required by the
Clean Air Act of 3970, vehicles now being manufactured must meet certain emis-
sion standards during their defined life of 50,000 [riles If these automobiles
fail to meet the standards, when properly maintained and operated, auto manu-
focturers may be required to recall these vehicles to correct their emission
control systems
The Environmental Protection Agency of the United States government has
been authorized to conduct a testing program to determine if 1972, 1973, and
1974 model vehicles are meeting these standards. About 4,500 vehicles will be
tested at five sites across the nation. Automotive Environmental Systems, Inc
(AESi) is responsible for securing and testing vehicles for the Environmental
Protection Agency in this area
A 1973 automobile registered in your name has been randomly selected for
testing If you are the original owner of this vehicle, please check the
vehicle identification information next to your name and address to make sure
that our records are correct If your vehicle meets certain eligibility
requirements, we are anxious for you to provide your car for testing Yout
vehicle will be operated under normal driving conditions as simulated on a
dynamometer, and your vehicle's exhaust emissions will be measured and analyzed.
Normally, wc will need to keep your car for about two and one-half days
Vehicles eligible for testing must meet the following requirements, which
.«rc intended to provide a sample of "typical" 1973 automobiles
1 The vehicle has accumulated less than 50,000 miles
2 The vehicle has had oil and oil filter changes at the intervals
specified in the owner's manual
3 The vehicle has been operated on unpaved roads less than 50% of
the time
4 The vehicle has not been entered in competitive speed events
5 The vehicle has not been used to transport heavy loads for which
it was not designed
F
r i_: n i,i ¦ "#»rnnology
fitii
AUTOMOnvr tbtviRONUtHTAi srsrrus tftc
6 The vehicle has not been otherwise improperly maintained jnd/or
used
7 The vehicle has not been involved in an accident which damaged
the engine, frame, or gas tank
8 The vehicle or engine has not been altered by the installation of
exhaust headers, performance carburetor components, a performance
camshaft, performance ignition equipraent, or modified exhaust
systea components
9 The engine or carburetor has rot been disassembled or serviced
internally
While your vehicle is in our custody, it will be fully covered by our
collision, liability, and comprehensive insurance In addition a new loan
car will be provided for your use, and a number of incentives will be awarded
if your car goes through the complete test cycle These incentives include
1 A J50 U S Savings Bond
2 An engine tune-up, if required
3 A new set of spark plugs
4 A full tank of gas
5 A mechanical inspection report on the overall condition of your
vehicle
6 A certificate of participation
Jf, for some reason, your car is transferred to our custody, but is
determined unacceptable for testing, you will receive incentives for partial
participation These incentives are a $10 cash award, use of a loan car
while we have your cot, and a mechanical inspection report detailing the
reason(s} why your vehicle was not accepted for testing
A member of our staff will telephone you within the next few weeks to
answer any questions you may have about the test program, and to determine if
you will allow your vehicle to be tested, if it is eligible. If you are con-
cerned about the treatment your car will receive during testing, we will be
happy to give you a tour of our test facility
We at AESi consider this testing program to be a crucial part of con-
trolling air pollution The problem of air pollution cannot be solved without
the support and participation of concerned citizens. We sincerely hope that
you will be willing to let your vehicle be tested, and we will greatly
appreciate your contribution to the success of our program
Sincerely,
Robert Rederer
Procurement Supervisor
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2-7
o»r FIGURE 2.2-3
1582 ? UNITED STATES ENVIRONMENTAL PROTECTION AGENCY
WASHiNGTON, D C 20460
A Message to the Car Owner
The U.S. Environmental Protection Agency, in carrying out the
Clean Air Act, has contracted with competent testing organizations to
make emission tests of certain specific 1973 model automobiles. The
purpose of these tests is to determine whether such vehicles, as a class
or category, meet Federal emission standards in actual use. The emission
test results from any individual car will be used by the EPA only in
combination with the test results from all other similar cars; the
outcome of the test on any individual car can not result in any enforce-
ment action against the owner of the car.
The enclosed letter to you, from one of these testing organizations,
explains this project in detail, and asks to test your car. The purpose
of this message is to urge that if at all possible you allow your 1973
model car to be tested in this program.
To assure valid results from this testing program, complete statis-
tical methods are used to select without bias from state registration
records the specific cars that will comprise the sample to be tested.
Your car has been tentatively selected in that process. Your participa-
tion in the test will represent a real and significant contribution to
the cause of Clean Air.
Please read the enclosed letter. You will note that it says that a
follow-up will be made by phone. Should you have an unlisted telephone
number, or if for any other reason it may be difficult for the testing
organization to reach you by phone, please call the number given in the
enclosed letter to arrange for your participation.
Eric 0. Stork
Deputy Assistant Administrator
for Mobile Source Air Pollution Control
Enclosure
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2-8
2.2-4. This added note proved very successful and reduced the number of
personal contacts substantially. When vehicle owners were asked if they
read the message in the EPA cover letter about contacting the contractor,
they usually replied that they had not bothered to read the last paragraph.
To summarize the overall procurement activity, Table 2.2-2 lists the
results for the total program and by test site. Individual summaries by
test site and class are shown in Appendix A.
During contact with the vehicle owner, a vehicle procurement
specialist asked the vehicle owner a number of detailed questions. The
objective of the telephone call was to determine vehicle eligibility and
to reject unqualified vehicles by telephone rather than in the field or
at the laboratory. The list of eligibility requirements used to question
vehicle owners (and recorded on the telephone contact control sheet shown
as Figure 2.2-5) for the 1972 and 1973 model-year vehicles contained the
following items:
1. The vehicle was a 1972 or 1973 model year and
one of the specified engine classes.
2. The vehicle had not accumulated more than 50,000
miles and would not accumulate more than 50,000 miles
by the time the vehicle was brought in for testing.
3. The vehicle owner was the original owner.
4. The vehicle had the oil and oil filter changed as
specified in the owner's manual.
5. If the answer to Item No. 4 was yes but the vehicle
owner did not have proof, would he sign an affidavit?
6. The vehicle had been operated on unpaved roads less
than 50 percent of the time.
7. The vehicle had not been used to transport heavy
loads for which it was not designed.
8. The vehicle had not been entered in competitive
speed events.
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-2-9
TABLE 2.2-2
VEHICLE SAMPLING
Description
Test Site
Both Test Sites
St. Louis
Los Angeles
a.
Total number of
ductory letters
intro-
mailed
5934
2889
3045
b.
Total number of
phone calls
tele-
4537
3104
1433
c.
Total number of
contacts
personal
1182
367
815
d.
Total number of
rejected
vehicles
1093
822
271
e.
Total number of
tested
vehicles
749
423
326
f.
Percent breakdown of
vehicle owners with no
or unlisted telephones
23.1
12.7
33.1
g-
Percent breakdown of
vehicles which are
leased or non-privately
owned
23.2
17.5
28.6
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AESi
2-10
FIGURE 2.2-4
.a f J
I -1
AUTOMOTIVE ENVIRONMENTAL SYSTEMS, INC. ¦ 7300 BOLSA AVENUE. WESTMINSTER, CALIFORNIA 92683 ¦ 714 897-0331
DEAR VEHICLE OWNER:
While the enclosed introductory letter states that AESi
personnel will be calling your shortly, this will not be
possible if you have an unlisted telephone number. Our past
experience shows that about 70 percent of the telephones in
Los Angeles County are not listed.
If you have an unlisted telephone number, we would veTy
much appreciate your calling us COLLECT at (714) 897-0331. Our
contractual requirements with the Environmental Protection Agency
make it necessary that we contact all vehicle owners who receive
letters asking for their cooperation in participating in this
important program.
Very truly yours,
AUTOMOTIVE ENVIRONMENTAL SYSTEMS, INC.
Dottie Pike
Procurement Department
P.S.: Although we hope that you will decide to participate,
your calling us about this program will NOT, of course, obligate
you in any way.
Improving the environment through modern automotive technology
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OWNER CONTACT CONTROL SHEET
2-11
FIGURE 2.2-5
(1972 or 1973 Models)
Owner1s Name
Phone Number (Home)
Will Owner Participate?
D Yes D No
Owner's Address
Phone Number
(Office)
| | Pick up vehicle
| 1 Owner will deliver
Vehicle Year, Make, and Model Vehicle I.D. Number
(VIN)
Date of Pick-up/Delivery
Owner/Car Data OK?
~ Yes ~ No
If No, What Changes?
Time of Pick-up/Delivery
Date of Letter
Did Owner Get Letter?
O Yes ~ No
Best Time to Call
Current Mileage
OWNER CONTACT RECORD
Type
1.
Date
Time
Comments
Type
2.
Date
Time
Comments
Type
3.
Date
Time
Comments
Type
4.
Date
Time
Comments
VEHICLE ELIGIBILITY RECORD (Comment on back, if necessary.)
Yes
No
1. Is owner the original owner of vehicle?
2. Has car had oil and oil filter changes as required?
3. Doer, owner have proof of oil and oil filter changes?
4. If "no" to Q.3, will owner sign affidavit?
5. Has car been driven on unpaved roads more than 50% of time?
6. Has car been entered in competitive speed events?
7. Has car been used to haul loads for which it was not designed?
8. Has car's engine been modified by installation of headers, etc.?
9. Has vehicle been involved in an accident which damaged the frame,
engine, or gas tank?
10. Has the carburetor ever been removed, replaced, rebuilt, or otherwise
disassembled?
LI. Have the internal workings of the engine ever undergone repairs or
replacement?
12. Are the tires, other than snow tires, of a size not offered as standard
or optional equipment on your car?
Does Owner Want Tour?
~ Yes ~ No
Date & Time of Tour
Suggested Pick-up/Delivery Dates § Tim
es
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2-12
9. The vehicle's engine, exhaust system, fuel tank and
suspension had not been modified.
10. The vehicle had not been involved in an accident which
damaged the frame, engine or gas tank.
11. The carburetor had not been removed, replaced or
rebuilt.
12. The vehicle's engine had not received major maintenance
(rings, valves, etc.).
13. The VIN on AESi's magnetic printout list agreed with
the VIN on his vehicle.
During a personal contact, the above items were also asked and recorded on
the telephone contact control sheet.
When the initial telephone or personal contact was made in pro-
curing the 1974 model-year vehicles, the following questions were asked and
recorded on the telephone contact control sheet (Figure 2.2-6):
1. The vehicle was a 1974 model-year and one of the
specified vehicle engine classes.
2. The vehicle had not accumulated more than 12,000 miles
and would not accumulate more than 12,000 miles before
the vehicle was brought into the laboratory for testing.
3. The vehicle owner was the original owner.
4. The car had been maintained in accordance with vehicle
manufacturer's specifications.
5. If the answer to Item No. 4 was yes but the owner did
not have proof, would he sign an affidavit?
6. The vehicle had been operated on unpaved roads less
than 50 percent of the time.
7. The vehicle had not been used to transport heavy loads
for which it was not designed.
8. The vehicle had not been entered in competitive speed
events.
9. The vehicle's engine, exhaust system, fuel tank and
suspension had not been modified.
-------
2-13
OWNER CONTACT CONTROL SHEET
FIGURE 2.2-6
(1974 Models)
Owner's Name
Phone Number (Home)
Will Owner Participate?
~ Yes ~ No
Owner's Address
Phone Number
(Office)
| | Pick up vehicle
| | Owner will deliver
Vehicle Year, Make and Model
Vehicle I.D. Number
(VIN)
Date of Pick-up/Delivery
Owner/Car Data OK?
HH Yes 1 1 No
If No, What Changes?
Time of Pick-up/Delivery
Date of Letter
Did Owner Get Letter
| | Yes 1 | No
Best Time to Call
Current Mileage
OWNER CONTACT RECORD
Type
1.
Date
Time
Comments
Type
2.
Date
Time
Comments
Type
3.
Date
Time
Comments
Type
4.
Date
Time
Comments
VEHICLE ELIGIBILITY RECORD (Comment on back, if necessary
Yes
No
1. Is owner the original owner of vehicle?
2. Has car been maintained according to manufacturers recommendations?
3. Does owner have proof that the vehicle was maintained in accordance
with the manufacturer's recommendations?
4. If "no" to Q.3, will owner sign affidavit?
5. Has car been driven on unpaved roads more than 50% of time?
6. Has car been entered in competitive speed events?
7. Has vehicle been used to haul loads for which it was not designed?
8. Has car's engine been modified by installation of headers, etc.?
9. Has vehicle been involved in an accident which damaged frame, engine,
or gas tank?
10. Has the carburetor ever been removed, replaced, rebuilt, or otherwise
disassembled?
11. Have the internal workings of the engine ever undergone repairs
or replacement?
12. Are the tires, other than snow tires, of a size not offered as
standard or optional equipment on your car?
Does owner want tour?
~ Yes Q No
Date § Time of Tour
Suggested Pick-up/Delivery Dates 5 Times
-------
2-14
10. The vehicle had not been involved in an accident
which damaged the frame, engine or gas tank.
11. The carburetor had not been removed, replaced
or rebuilt.
12. The vehicle's engine had not received major main-
tenance (rings, valves, etc.).
13. The VIN on AESi's magnetic printout list agreed
with the VIN on his vehicle.
There were many instances where the registered owner of the candidate
vehicle was listed as a company, leasing firm, or car rental agency. In
these cases, the agent of the registered owner was contacted and asked for
permission to test the vehicle(s) in question. If the response was negative,
the vehicle was rejected. If the response was affirmative, the owner was
asked to provide a list of the vehicles with the "custodians'" names and
addresses. The list of "custodians11 was then used to update the computer
list. In the case of rented vehicles, the agency may have been located
within the sample area while the car itself was outside of the area. If
the car was not expected to return within a reasonable period, it was
rejected. Overall, for both test sites, 23.2 percent of the vehicles were
leased or non-privately owned.
2.2.3 Vehicle Pickup and Initial Inspection
During the telephone contact, a definite time was established to
inspect the vehicle in the owner's presence to further establish program
eligibility. The list of items inspected during vehicle pickup was the
following:
1. Inspect vehicle for damage to engine, frame or
fuel tank.
2. Examine exhaust system for damage or corrosion.
3. Check vehicle for trailer hitches, non-standard
tires, tire condition and suspension system.
4. Check that the VIN was the same as on computer
printout.
-------
2-15
5. Check for high performance modifications.
6. Check foT removal of emission control systems.
7. Check oil level and oil filter cartridge appearance.
8. Check that all drive belts are present.
If the vehicle passed this initial inspection, the owner ques-
tionnaire was completed and the affidavit signed if maintenance records or
oil and oil filter maintenance proof were missing. Test vehicle and loan
car forms were then completed and the test vehicle was brought to the
laboratory for inclusion in the program.
2.2.4 Vehicle Rejection
Appendix A summarizes vehicle procurement activities by test
site and vehicle engine class. The following discussion highlights common
causes for vehicle rejection. Item "e" of Appendix A (total number of
vehicles tested) includes only those tests accepted by EPA.
2.2.4.1 Owners Not Available to Contact: Contacting vehicle
owners in Los Angeles, California, was far more difficult than in St. Louis,
Missouri, for two reasons: (1) the greater number of unlisted telephones
nnd (2) the residents in the area being more transient. The initial mailing
to vehicle owners was by certified mail. When this letter was returned to
AESi because the vehicle owner refused to pick up the letter, a second letter
was sent by first-class mail. If a letter was returned to AESi because the
owner had moved and left no forwarding address, the vehicle was rejected.
If a second letter was not returned, and the vehicle owner did not have a
listed telephone number, a personal contact was made. In Los Angeles,
personal contacts were frequently not productive since people who answered
the door were very hesitant to even listen to the program details. However,
in St. Louis when personal contacts were made and a resident was found at home,
-------
2-16
about half of these contacts resulted in procurement of the vehicle
for testing. In general, personal contacts were non-productive in
both cities.
2.4.4.2 Owners Unwilling to Participate: When telephone
or personal contacts were made, the following are reasons for unwilling-
ness to participate:
1. Could "care less" about the program.
2. Thought the program was a waste of the tax-
payer's money.
3. The program would not do anything to clean
the air.
4. Did not have the time.
5. Would not let car out of their possession.
6. Would not let another mechanic work on their
car.
7. Rental and leased car agencies did not want
to be bothered with searching through their
files to locate consigned owner.
8. Company-owned cars would create a schedule
problem if in the program.
2.4.4.3 Sold Vehicles: Vehicles sold by the original
owner were a common cause for rejecting vehicles. Leased vehicles,
rental vehicles and company-owned cars contributed the greatest per-
centage of these vehicles. This was especially prevalent in St. Louis,
Missouri, during the latter stages of the program for the 1974 model-
year vehicles.
-------
2-17
2.2.4.4 "No Show" Vehicles: Very few vehicle owners failed
to participate in the program because they changed their minds or failed to
remember the scheduled appointment. Vehicle owners were telephoned one
or two days in advance, or immediately before the scheduled time, to remind
them of the appointment.
2.2.4.5 Vehicles Rejected in Field: The screening of vehicles
during the telephone contact reduced the number of field disqualifications
to very few. Vega Class 228 was a problem since vehicle owners usually did
not know if their car had a one- or two-barrel carburetor. The two-barrel
carburetor was a requirement for program participation. In St. Louis, the
largest single cause of vehicle rejection was the wrong engine type. Ford
vehicles manufactured with the 351 CID W (Windsor) engine or the 351 CID C
(Cleveland) engine caused a problem, since the vehicle identification number
(VIN) could not be used to determine the engine with which the vehicle was
equipped. The vehicle owner also seldom knew the difference between the two
engine types. As a result, a personal visit to the vehicle owner's home was
necessary for a visual inspection of the engine. The 351 C engine was difficult
to find.
2.2.4.6 Vehicles Rejected in Laboratory: Evidence of vehicle
tampering was the main reason for rejection of vehicles in the laboratory.
Evidence of tampering was more prevalent in Los Angeles than in St. Louis.
Vehicles equipped with EGR and Ford engine classes were most often tampered
with. Vacuum line rerouting, plugged vacuum lines, and distributor centri-
fugal advance springs of a lesser tension were common modifications found.
2.2.4.7 Vehicles Exceeding Mileage: In St. Louis, Missouri,
about 75 percent of the 1974 model-year vehicles rejected were due to the
-------
2-18
vehicles exceeding 12,000 miles. The 1972 and 1973 model-year vehicles
that were non-privately owned often exceeded 50,000 miles. Rejection of
privately owned 1972 and 1973 model-year vehicles for this reason seldom
occurred.
2.2.5 Vehicle Classes Difficult to Procure:
Vehicle classes in Los Angeles, California, difficult to procure
and reasons for this difficulty were as follows:
1. Class 228 - Chevrolet Vega. Many of these vehicles
were sold by original owner or the vehicle was not
equipped with the required 2-barrel carburetor.
2. Class 355 - Audi. This class required the vehicle
to be equipped with a manual transmission, and most
vehicles on the list were equipped with automatic
transmissions. Only manual transmission vehicles
were equipped with the exhaust emission control
system EPA desired to test.
3. Class 338 - Datsun. The list of registered vehicle
owners was a mix of 1972 and 1973 model-year
vehicles. Only the 1973 model-year vehicles were to be
tested. Vehicles owners sometimes did not know that
they had a 1972 model-year vehicle until they were con-
tacted by AESi. The vehicle was often sold to the owner
as a 1973 model-year vehicle.
4. Class 331 - Buick. Buicks were difficult to procure due
to the owners' resistance in allowing their cars to be
tested.
5. Class 351 - VW. Vehicle owners were resistant to par-
ticipate and required extra convincing before they would
allow their cars to be tested.
6. Class 356 - Ford. The owners were very resistant.
Vehicle classes in St. Louis, Missouri, difficult to procure
were as follows:
1. Class 228 - Chevrolet Vega. Many of these vehicles
were sold by the original owner or the vehicle was
not equipped with the required 2-barrel carburetor.
-------
2-19
2. Class 307 - Ford. This required separating the 351 W
from 351 C engines. The VIN on the tape printout did
not make this distinction.
3. Class 338 - Datsun. All vehicles on the list were
1972 model year. The program required testing of
1973 model-year vehicles.
4. Class 349 - Pontiac. Because of the exhaust emission
control system that EPA desired to test, the vehicle
had to be a 350 CID, manual transmission type. No
vehicles meeting these requirements were found.
5. Class 356 - Ford. Vehicle owners were resistant to
participating.
6. Class 412 and 414 - Ford. These classes required
separating the 351 W and 351 C engines. Class 412
vehicles were nearly impossible to find. Also, many of
these vehicles were leased and had been sold.
7. Class 416 - Cadillac. Vehicle owners were very resistant
to allowing their vehicles out of their possession.
Additional procurement difficulties were due to "short" vehicle
classes; that is, insufficient numbers of registered vehicle owners to con-
tact. Table 2.2-3 itemizes by test site and vehicle engine class the number
of vehicles required for testing, the number of registered vehicle owners on
the list, and the number of vehicles actually tested. Unfortunately several
of the "short" classes were difficult to procure for other reasons (see above).
-------
2-20
TABLE 2.2-3
SHORT VEHICLE CLASSES
Test Site §
No. Required
No. Vehicles
No. Vehicles
Comments
Class No.
to Test
on List(s)
Tested
St. Louis
Class 338
20
92
0
All 1972 model-year
vehicles
Class 342
20
6
3
--
Class 349
20
2593
0
No 350 CID
manual transmissions
on list
Class 351
20
14
5
--
Class 355
20
100
8
Manual transmission
only
Class 356
20
56
12
Owners resistant
Class 412
25
3940
S
351 CID Cleveland
engine only
Los Angeles
Class 338
20
1836
4
Only 142 are 19 73
model-year
Class 355
20
210
7
Manual transmission
only
Class 356
20
49
8
"" ""
-------
2-21
2.3 VEHICLE INSPECTION AND MAINTENANCE
2.3.1 1972 and 1973 Model-Year Vehicles
Each vehicle's engine and emission control device were
inspected to determine component condition. The inspection of components
was based on the vehicle's current mileage and time since the vehicle
was purchased by the vehicle owner. Repair or replacement of a component
system was based solely on a competent mechanic's judgement of the condition
of a component/system (with the exception of filters and evaporative emission
canisters). If a component/system to be inspected was determined to not be
within the manufacturer's specifications, it was adjusted, repaired, or replaced.
In addition, a list of items to be inspected and restored regardless of the manu-
facturer's recommended maintenance interval included:
1. Ignition point dwell
2. Ignition points and condenser
3. Initial timing
4. Idle air/fuel mixture
5. Distributor cap and rotor
6. Ignition wires
7. Curb idle RPM
8. Exhaust control valve
9. Thermal reactors
10. Throttle and choke linkage
11. Tubes, hoses, fittings, and electrical connectors
12. Air cleaner element
13. Crankcase emission filter element
14. Spark plugs [mandatory)
15. Exhaust system
16. Radiator core
17. Air conditioner condensor core
18. Engine coolant level
19. Engine coolant specific gravity
20. Radiator pressure cap
21. Vacuum advance diaphragm (if leaking)
22. Mechanical advance adjustment (if specified by manufacturer)
23. Engine drive belts
24. Fast idle RPM (if specification given)
Appendix B summarizes by test site and vehicle engine class
the frequency of parts repair, replacement or adjustment. Table 2.3-1
summarizes by test site and vehicle engine class vehicles which showed
cylinder leakages of greater than 15 percent after oil had been introduced
into the cylinder to seal the leakage past the piston rings.
-------
TABLE 2.3-1
WET CYLINDER LEAKAGE GREATER THAN 15%
Test
1972
Model Yr
1973 Model Year
227
228
301
302
303
304
305
307
309
310
312
313
324
326
327
331
338
341
342
349
351
355
356
St. Louis
No. of Vehicles
No. Tested
6
14
4
4
4
17
3
18
6
16
0
16
8
19
7
14
1
16
12
16
3
19
1
15
1
10
8
15
4
19
2
13
0
4
16
0
3
0
0
5
0
8
2
12
Los Angeles
No. of Vehicles
No. Tested
5
17
5
14
0
14
9
18
4
16
1
16
4
16
6
12
11
15
7
16
0
18
2
17
3
15
10
19
6
16
2
4
4
16
0
16
9
19
0
17
1
7
3
8
-------
2-23
2.3.2 1974 Model-Year Vehicles
The emission control components of the 1974 model-year
vehicles were inspected based on each vehicle's current mileage. However,
no restorative maintenance or mechanical adjustments were performed except
as noted below:
1. Spark plugs (always replaced)
2. Exhaust system
3. Radiator core
4. Air conditioner condenser core
5. Engine drive belts
6. Engine collant level
7. Engine collant specific gravity
8. Radiator pressure cap
Appendix C summarizes by engine class the state of mechanical
tune the vehicles were m when emission tested. Table 2.3-2 summarizes the
number of vehicles that had "wet" cylinder leak-down tests that exceeded
15 percent.
2.3.3 Parts Maintenance Rates
Appendix B deals with 1972-1973 model-year vehicles and lists by
test site and vehicle class the frequency of parts and emission-related
systems that required maintenance and the type of maintenance performed.
For the 1972-1973 model-year vehicles, the frequency of parts failure rates
in descending order were: air cleaner element, fuel filter, crankcase
inlet air cleaner, ignition points, condenser, PCV valve and system, fuel vapor
inlet filter, ignition wires, distributor rotor, EGR system, radiator pressure
cap, distributor cap, A.I.R. system, carburetor choke and accelerator linkage,
and idle stop solenoid. For the 1973 model-year vehicles, the frequency of
maintenLnce required in descending order were: idle RPM, timing, idle CO,
vacuum advance, point dwell, centrifugal advance, points, radiator pressure
cap, exhaust gas recirculation system, coolant level, and coolant strength.
Appendix C lists the state of tune parameters, parts and condition of emission-
related systems for the 1974 model-year vehicles (on which restorative main-
tenance was not performed).
-------
2-24
TABLE 2.3-2
WET CYLINDER LEAKAGE GREATER THAN 15%
Class
Test Site
1974
Model
Year
401
402
412
413
414
415
416
419
St. Louis Only
No. of Vehicles
0
6
2
8
5
0
3
1
No. Tested
25
19
8
19
17
17
16
17
-------
2-25
2.3.4 Original Equipment Parts Difficult to Obtain
Original equipment parts (OEM) were not difficult to
obtain. All parts were readily available and did not result in any
program delay. On one occasion, AESi did encounter difficulty obtaining
a distributor vacuum advance diaphragm for a Class 351 Volkswagen.
2.3.5 Vehicles Difficult to Perform Inspection and Maintenance
Vehicle classes difficult to perform inspection and main-
tenance on were:
1. Class 349
2. Class 351
3. All Ford engine classes
Items 1 and 2 listed above were difficult to perform IfJM
on because of engine and body configurations. This difficulty existed
because of the lack of adequate working space around the engine to perform
engine diagnostics. In general, all Ford Motor Company vehicles required
additional time due to (1) the nature of the emission control systems
and (2) the frequency of production changes forced the mechanics to spend
a great deal of time looking up calibration codes. Ford vehicles frequently
showed no evidence of tampering, but the engine configuration did not
-latch the specified calibration number. Also, AESi frequently encountered
calibration codes for which data was not immediately available.
-------
2-26
2.4 VEHICLE EMISSION TESTING
Exhaust emission tests were performed in accordance with
test procedures for gasoline-fueled light-duty vehicles in 37 Federal
Register 221, November 15, 1972, Part II, as corrected by Advisory
Circular 1-2, and as amended by 38 Federal Register 124, June 28, 1973.
The process through which each vehicle was tested is shown in Figure
2.4-1.
2.4.1 Preconditioning
Following inspection and maintenance procedures by AESi's
mechanics, the test vehicles were preconditioned over a 1-hour road
course in the immediate vicinity of the test laboratory. Figures 2.4-2
and 2.4-3 are maps of the preconditioning road courses for Los Angeles,
California, and St. Louis, Missouri. These road courses were selected
to allow vehicle operation at 55 mph, 45 mph, and residential speeds of
25 mph. Preconditioning was scheduled to avoid peak traffic congestion
and better ensure that the 32-mile road course would be completed in
about one hour.
Immediately upon completion of mileage accumulation, the
fuel tank was drained and the fuel system pressure checked. The fuel
tank line at the fuel pump was disconnected and plugged, and pressure
was applied to the evaporative emission line from the fuel system to
the vapor storage canister. The fuel system was pressurized with dry
nitTogen to fourteen inches of water pressure. The fuel system was
considered acceptable if the pressure loss was less than or equal to
2 inches water pressure in five minutes. Fuel system leaks were uncommon
during the performance of testing in this program. On several occasions
fuel caps were found to leak. However, test vehicle fuel caps were not
used during testing, and were replaced with properly functioning ones.
-------
2-27
FIGURE 2.4-1
PROCUREMENT
c
START
"X"
J
1PRINT OUT LtST |
I SEND LETTERS TO OWNERS
3Z
CONTACT OWNER BY TELEPHONE OR IN
PERSON. RECORD CONTACT.
9 REJECT VEHICLE/ /
n RETURN TO OWNER ^
I AGREE ON TEST DATE I
J/
(SEND QUESTIONNAIRE |
I PICK UP CAR 1
NO
ICOMPLETE QUESTIONNAIRE
ICOMPLETE AFFIDAVIT!
sly
ICOMPLETE TEST CAR AND LOAN CAR AGREEMENTS|
>1/
RECORD VEHICLE MILEAGE
DELIVER CAR TO LABORATORY
3Z
RECORD MILEAGE INTO LABORATORY
LABORATORY MANAGER INSPECT VEHICLE FOR PROGRAM COMPLIANCE
* 1972-73 - 50,000 miles Maximum
* 1974 - 12,000 miles Maximum
* Procurement forms all present and complete
* Correct 'ire size
* VIN correct and matches computer list
* Enter correct RDHP and Inertia on Test Data Sheet,
NO
YES
-------
2-28
FIGURE 2.4-1
(continued)
-------
2-29
FIGURE 2.4-1
(continued)
I 9 M PROCEDURES
1974 MODEL YEAR
-------
2-30
FIGURE 2.4-1
(continued)
<2
9
( START )
VEKICLE PRECONDITIONING
PRECONDITION ON ROAD ROUTE FOR
1 HOUR OR 3 FTP'S DEPENDING ON
WEATHER CONDITIONS.
Ml.
Mi.
out
in
Time
Time
_AM/PM
AM/PM
(DRAIN FUEL
¦o
f I ROAD
~
3 FTP'S
TECH. SIGNATURE
PRESSURE TEST FUEL SYSTEM. PLUG FUEL LINE AT
INLET SIDE OF FUEL PUMP. APPLY PRESSURE AT
LINE DISCONNECTED FROM FUEL TANK TO VAPOR
STORAGE DEVICE TO 14 INCHES OF WATER GAUGE-
ALLOWABLE PRESSURE DROP = 2" H20 in S MIN,
YES
INSTALL TEST CAP FITTED WITH THERMOCOUPLE
r . _ «
'
RUN HOT-START FTP
Start Mi
Time
AM/PM
End Mi.
Time
AM/PM
Tech.
50AK VEHICLE FOR TWELVE HOURS MINIMUM OR
TWENTY HOURS MAXIMUM.
1 hour 76°— temp ^ 86°F
10-18 hours 60° f: tempS 86°F
1 hour 76°* temp* 86°F
Soak period started
AM/PM
IMMEDIATELY PRECEDING LAST HOUR OF SOAK, DRAIN
FUEL, THEN FILL FUEL TANK TO 40% VOLUME WITH
TEMPERATURE-CONDITIONED TEST FUEL (60±2°F)
Fuel Tank Capacity
Volume of Fuel Added
Tech.
Soak PeTiod Ends
Tech.
AM/PM
YES
~
CAP
DEFECTIVE
NO
~
HEAT FUEL FROM 60° TO S4°i2°F IN 60 MINUTES
RECORD FUEL TANK AND AMBIENT TEMPERATURES
ON STRIP CHART RECORDER.
RETURN TO I 6 M FOR FUEL
TANK AND SYSTEM REPAIRS
LABORATORY MANAGER REVIEWS
PRECONDITIONING PROCEDURES
PASS TO VEHICLE TESTING
Mileage
Date/Time
Lab. Mgr.
*
r
-------
2-31
n'GURE 2.4-1
(continued.)
EMISSIONS TESTING PROCEDURES
2
WARM DYNAMOMETER.
CALIBRATE EQUIPMENT.
SET ROAD LOAD HORSEPOWER AND
INERTIA WITH NON-TEST VEHICLE.
RDHP _
Inertia
RUN COLD-START FTP.
RECORD FUEL TANK AND
AMBIENT TEMPERATURES ON
STRIP CHART RECORDER.
LAB MANAGER REVIEWS DATA
FOR VALIDITY
* Driver's Aid Trace
* Test Data Sheet
Mileage Date/Tine
REPLACE FUEL TANK CAP
r
SUBMIT DATA TO
DATA PROCESSING
-------
2-32
FIGURE 2.4-1
(continued)
PROCUREMENT
-------
*-*» » ipm i n wmui..1 . P'"*1 »»-r
FIGURE 2.4-2
LOS ANGELES PRECONDITIONING ROUTE (32 Miles)
-------
2-34
FIGURE 2.4-2
(Continued)
LOS ANGELES PRECONDITIONING ROLTTE
East m lane,
Left on Golden West Circle - north,
Left on Bolsa - west (45 MPH),
Left on Bolsa Chica - south (50 MPH),
Left on McFadden - east (40 MPH),
Left on Cambay - north (20 MPH),
Left on Tasman - west (20 MPH),
Right on Bolsa Chica -north (20 MPH)
Change to 45 MPH,
Right on Westminster - east (45 MPH),
Change to 40 MPH,
Change to 35 MPH,
Change to 30 MPH,
Left on Hoover - north (35 MPH),
Left on Trask - west (35 MPH),
Left on Iowa - south (20 MPH),
Right on 21st - west (20 MPH),
Right on Golden West - north (50 MPH),
Right on Garden Grove Freeway - east (55 MPH),
Get off at Harbor - south
Left on Harbor, to Garden Grove Freeway - west (55 MPH)
Get off at Golden Grove - left, south (30 MPH),
Left on 21st - east (20 MPH),
Left on Iowa - north (20 MPH),
Right on Trask - east (35 MPH),
Right on Hoover - south (30 MPH),
Right on Westminster - west (30 MPH),
Change to 35 MPH,
Change to 40 MPH,
Change to 45 MPH,
-------
2-35
FIGURE 2.4-2
(Continued)
Left on Bolsa Chica - south (45 MPH),
Left on Tasman - east (20 MPH),
Right on Combay - south (20 MPH),
Right on McFadden - west (20 MPH),
Right on Bolsa Chica - north (50 MPH),
Right on Bolsa - east (45 MPH),
Right on Temple - south (15 MPH),
Left on Colgate - east (15 MPH),
Left on Syracuse - north (15 MPH),
Left on Lehigh - west (15 MPH),
Right on Temple - north (15 MPH),
Left on Bolsa (45 MPH),
Left on Golden West Circle, and around circle to shop.
(Circle speed 20 MPH)
-------
2-36
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-------
2-37
FIGURE 2.4-3
(Continued)
ST. LOUIS PRECONDITIONING ROUTE
North on Warson and West on Page,
West on Lackland and proceed West on Lackland;
Left on Schuetz - southbound,
Left on Prince Albert Drive
Left on Queensway, turns into Cricket Hill,
Drive left on Queensway, Right on Willow Brook,
Left on Schuetz Road, Right on Andes,
Left on Ambassador, Left on Research,
Left on Baur which changes to Schuetz,
Follow Schuetz and Left on Lackland,
Left on Craig,
Right on Debonnaire, Right on Vivacite,
Right on Craig, Right on Olive Blvd.,
North on 244, Turn around point, 1/2 mark,
Exit K.C. West, Back 244 South Kirkwood Exit
Exit 244 at Olive Street,
Left on Olive, Left on Craig,
Left on Debonnaire, Right on Bonheur, which changes to Vivacite,
Left on Debonnaire, Left on Craig,
Right on Lackland, Right on Schuetz,
Left on Price Albert, Left on Queensway,
Turn to Cricket Hill, Left on Queensway,
Right on Willow Brook, Right on Schuetz,
Right on Lackland, Right on Page,
Right on Warson, Back to Lab
-------
2-38
Following pressure testing of the fuel system, three gallons
of test fuel were added and the vehicle was driven on the emission
dynamometer for one Federal Test Procedure driving schedule. The vehicle
was then pushed to the soak area for 12 to 20 hours of cold soaking.
During the last hour of soaking the vehicle's fuel tank was
drained and refilled with temperature-conditioned test fuel to 40 percent
of the manufacturer's published tank capacity. Ambient and tank fuel
temperature was continuously monitored from this time until the end of
the emission test. The temperature of conditioned fuel in the vehicle's
tank was elevated from 60 - 2°F to 84 - 2°oF in 60 - 10 minutes. AESi did
experience operating difficulties with ambient temperatures during this
phase of testing. Spurious temperature fluctuations from laboratory per-
sonnel opening a door, or an eddy of warm air from the emission dynamometer
caused the ambient temperature recorded to exceed the 76-86°F temperature
limits. This, of course, resulted in a sizable number of voided emission
tests.
2.4.2 Exhaust Emission Test
The dynamometer was previously warmed up for 15 minutes at 30
mph with a non-test vehicle if the dynamometer had not been used during the
previous two hours. Dynamometer loading and inertia were set with a non-
test vehicle immediately before the test vehicle was pushed on the dyna-
mometer. Difficulties AESi experienced with exhaust emission test procedures
were with temperature recording during the emission test. At the beginning
of the program the recording thermocouple quite often reacted to warm air
currents from the vehicle engine, thereby exceeding the 86°F maximum. This
resulted in void tests until the problem was solved by shielding the fan to
keep stray air currents as far away as possible.
The vehicle was started from a cold start in accordance with
the vehicle owner's manual. Table 2.4-1 lists the cold start procedures
that were followed.
-------
2-39
TABLE 2.4-1
COLD START PROCEDURES
FOR IN-USE COMPLIANCE PROGRAM VEHICLES
General Motors: (Classes 01, 04, 13, 16, 19, 24, 26, 28, 31 for 1972
through 1974 model years)
1. Fully depress accelerator pedal and release slowly.
2. Start engine by turning ignition key to start position. If engine
fails to start, repeat step No. 1.
3. Do not "kick-down" accelerator (not required).
Ford: (Classes 03, 05, 07, 10, 12, 14 for 1973 through 1974 model years)
1. Turn key to "on".
2. Fully depress accelerator pedal and release pedal slowly.
3. Start engine by turning ignition key to start position. If engine
fails to start, repeat step No. 1.
4. Do not "kick-down" accelerator (not required).
Chrysler: (Classes 02, 09 for 1973 through 1974 model years)
1. Do not turn key to "on" until ready to start.
2. Fully depress accelerator pedal and release pedal slowly.
3. Start engine by turning igntion key to start positon. If engine
fails to start, repeat step No. 1
4. Three to five seconds after engine starts, for automatic transmission
depress accelerator slowly and then release completely. Place vehicle
in gear 15 seconds after engine starts. No "kick-down' for manual
transmission.
American Motors: (Class 27 for 1973 model year)
1. Place transmission in neutral for automatic transmission, or depress
clutch for manual transmission.
2. Depress accelerator pedal one half or more and release slowly.
3. Start engine by turning ignition key to start position. If engine
fails to start, repeat step No. 2.
-------
2-40
TABLE 2.4-1 (continued)
4. Do not "kick-down" accelerator (not required).
5. Manual transmission shift points are 18 and 30 mph.
Toyota: (Class 27 for 1972 model year)
1. Fully depress accelerator pedal and release slowly.
2. Start engine by turning ignition key to start position. If engine
fails to start, repeat step No. 1.
3. Do not "kick-down" accelerator (not required).
Audi: (Class 55 for 1973 model year)
1. Fully depress accelerator pedal and release slowly.
2. Start engine by turning ignition key to start positon. If engine
fails to start, repeat step No. 1.
3. Do not "kick-down" accelerator (not required).
Datsun: (Class 38, 41 for 1973 model year)
1. Fully depress accelerator pedal and release slowly.
2. Start engine by turning ignition key to start position. If engine
fails to start, repeat step No. 1.
3. Do not "kick-down" accelerator (not required).
Mazda: (Class 42 for 1973 model year)
1. Pull choke control to full-out position. Do not depress accelerator
pedal.
2. Start engine by turning ignition key to start position.
3. When engine starts, push in choke control until engine runs at
1800+ RPM.
4. Run engine at this condition (step No. 3) for:
a. Automatic transmission - 2 minutes (120 seconds)
b. Manual transmission - 3 minutes (180 seconds)
Then push choke control knob to full-in position.
-------
2-41
TABLE 2.4-1 (continued)
Volkswagen: (Class 51 for 1973 model year)
1. Do not depress accelerator.
2. Start engine by turning ignition key to start position 3. If
engine fails to start, repeat step No. 2.
3. Do not "kick-down" accelerator.
Volkswagen: (Class 15 for 1974 model year)
1. Fully depress accelerator pedal and release slowly.
2. Start engine by turning ignition key to start position. If engine
fails to start, repeat step number 1.
3. Do not "kick-down" accelerator.
-------
2-42
2.4.3 Vehicle Driveability
The following vehicle classes had poor vehicle driveability
characteristics during the cold portions of the Federal Test Procedure:
1. Class 228
2. Class 310
The small engine displacement combined with the cold engine made
following the driver's trace on the first acceleration very difficult.
After engine warmup, these two classes were no more difficult to drive
than any other vehicle engine class.
-------
2-43
2.5 FACILITIES AND EQUIPMENT
2.5.1 Test Locations
Test facilities were located in the metropolitan areas of
Los Angeles and St. Louis. In accordance with contractual requirements,
both test facilities were located within ten miles of the metropolitan
areas. The address and elevation above mean sea level of each facility
is as follows:
Los Angeles
7300 Bolsa Avenue
Westminster, California 92683
50 feet
St. Louis
10723 Indianhead Boulevard
St. Louis, Missouri 63132
400 feet
2.5.2 Constant Volume Sampler
The equipment described in this section was designed
and built in accordance with requirements stipulated in pertinent
issues of the Federal Register for performing vehicle emission tests
in accordance with the 1972 through 1975 Federal Test Procedures.
An AESi-designed and fabricated constant volume sampler was utilized
in each city. Each of these constant volume samplers featured a gas-
to-water heat exchanger and temperature control circuit allowing for
precise control of the sample temperature. Inlet pressure depression
was adjusted by a precision butterfly valve enabling inlet pressure
adjustments to within plus or minus 0.05 inches of water. Blower speed
was maintained at a constant 1,125 revolutions per minute by the use
of a constant speed motor. Blower revolutions were counted by the
use of a magnetic pickup and an electronic counter. All function controls
are pushbutton operated giving a confirming visual indication when
each particular function is being performed. Table 2.5-1 lists the
-------
2-44
TABLE 2.5-1
CONSTANT VOLUME SAMPLER -
PERFORMANCE SPECIFICATIONS
Specification
CVS Performance
1. Must have two particulate fil- 0.3"-0.4" H2O
ters plus one charcoal filter
with a total pressure drop of
less than 1" H2O.
2. Tailpipe pressure within ±1"
H2O during driving cycle with
CVS and without CVS.
3. Preheater to bring CVS within
i10°F of set point prior to
test startup.
4. A heat exchanger to maintain
set point within -10°F during
the Federal test cycle.
5. A positive displacement pump
of 300 to 350 CFM capacity
calibrated per Appendix
6. Temperature sensor within -2°F
allowing continuous recording.
7. Gauge (Gl) with accuracy of ^3
mm Hg.
8. Gauge (G2) with accuracy of ^3
mm Hg.
9. Sample probes (SI and S2).
10. Filters (F1 and F2).
11. Pumps (PI and P2).
12 § 13. Flow control valves (N1
and N2) and flowmeters (FL1
and FL2) to ensure constant
sample flow.
+0.0"-0.55" H2O as measured during the
first 250 seconds of the Federal cycle.
The static pressure tap was located 3-1/3"
upstream from the end of the tailpipe.
-2°F
-5°F
Sutorbilt 5LV running at 1125 RPM, pro-
ducing approximately 343 CFM. See cali-
bration section for calibration information.
i2°F
^0.2 mm Hg
-0.2 mm Hg
Five specially designed probes (SI, S2, con-
tinuous SI and S2 plus raw exhaust)
F1 and F2
Stainless steel Metal Bellows pumps (PI
and P2) plus 1 to 3 additional pumps for
other purposes.
Flowmeters (FL1 and FL2] with integral
valves (N1 and N2) plus, in some cases, flow
control pressure regulators.
-------
2-45
TABLE 2.5-1 (Continued)
Specification
CVS Performance
14. Three-way solenoid valves
(VI and V2).
15.
16.
17.
Quick connect leak-tight
fittings (CI and C2) to con-
nect sample bags to CVS, EAC,
purge cylinder and evacua-
tion pump.
Sample collection bags of
sufficient capacity.
A revolution counter for pump
revolutions.
Stainless steel Skinner 3-way valves (VI
and V2)
Specially designed leak-tight pneumatic
system using solenoid and/or rotary valves
to perform sample and bag management with-
out any fittings or make/break operations.
This facilitates rapid and accurate
sample analysis.
Four large sample bags made of Tedlar.
These bags can be analyzed, evacuated,
purged and reevaluated in alternate
pairs such that the 1975 procedure calling
for six samples can be performed with
four bags.
Two revolution counters electrically
latched to the sample solenoid valves.
As a backup the elapsed time of each
test phase is recorded. The blower is
driven by a synchronous motor such that
a blower RP^1 is constant. Thus; N = FT (RPM)
-------
2 46
performance specification of the constant volume sampler. Listed on
the left are the specifications as itemized under Section 85.073-20
of the Federal Register, and on the right the performance specifications
of the constant volume sampler.
2.5.3 Exhaust Analysis Console (EAC)
The exhaust analysis consoles used during the performance
of this program were designed in accordance with specifications stipulated
in various Federal Registers for vehicle emission testing by the 1972
Federal Test Procedure. The instruments used in the exhaust analysis
consoles were the Beckman Model 315A or 315B Nondispersive Infrared
Analyzers (NDIR's) for the measurement of carbon monoxide and carbon
dioxide. The carbon monoxide instrument featured a stacked sample
cell configuration and three -range amplifier. The carbon dioxide analyzer
contained the standard 1/8 inch sample cell with a three-range amplifier.
Table 2.5-2 lists the performance specifications of the exhaust analysis
consoles.
A Beckman Model 400 Flame Ionization Detector (FID) was
utilized to measure total hydrocarbons. Each of the Model 400 Flame
Ionization Detectors was operated with a 40 percent hydrogen/60 percent
nitrogen fuel mixture and special capillary to minimize the oxygen
effect.
The Thermo Electron Corporation Model 10A Chemiluminescence
Analyzer was used for the measurement of NO and N0X. This instrument
was equipped with seven ranges from 0 to 10 through 0 to 10,000 ppm
NO. A thermal converter was employed to convert NO2 and other nitrogen
oxides to NO. A Thermo Electron Corporation Model 100 N0X generator
was added to each EAC unit in performing N0X converter efficiency determina-
tions in accordance with 38 Federal Register 124, Section 85.074-23.
-------
2-47
TABLE 2.5-2
EXHAUST ANALYSIS CONSOLE -
PERFORMANCE SPECIFICATIONS
Specification
1. Quick-connect, leak-tight fitting
(C3) to attach sample bags to
analytical system.
2. Filter (F3) to remove any residual
particulate matter from the col-
lected samples.
3. Pump (P3)
4. Selector valves (V3, V4, and V5)
5.
6. Flowmeters (FL3, FL4, and FL5)
7. Manifold to collect expelled gases
from each analyzer.
8. Pump (P4) to transfer expelled gases
to a vent external to the test
room (optional).
9.
10. An oxides of nitrogen converter
to convert any N02 present in the
samples to NO before analysis
11. Selector valves (V6 and V7) to
allow gases to bypass the con-
verter.
12. Recorders (Rl, R2 and R3)
AESi EAC Performance
Specially designed leak-tight system
using solenoid valves to manage sample
and background bag analysis without
disturbing system fittings or seals.
Three filters are used: one filter
for the FID instrument, one filter
for the NOx instrument; and one filter
for both the CO and CO2 instruments.
Three sample pumps are used aligned in
the same manner as described above
for the filters.
Selector valves and solenoid selector
valves.
Four flowmeters, one for each instru-
ment and sample by-pass flowmeters.
Manifold to collect expelled gases.
Pump not necessary. Expelled gases
are vented to outlet side of the CVS
positive displacement pump, which is
exhausted external to the test facility.
An oxides of nitrogen converter to
convert any NO2 present in the samples
to NO before analysis
Stainless steel solenoid selector
valves to manage bypass of the oxides
of nitrogen converter.
Two Honeywell Model 193 potentiometric
recorders were used in each EAC
Flow control valves to regulate the Flow control valves and sample by-pass
the gas flow rates. flow control valves.
Analyzers to determine hydrocarbon,
carbon monoxide and oxides of
nitrogen concentrations
Analyzers to determine hydrocarbon,
carbon monoxide, oxides of nitrogen
and carbon dioxide concentrations.
-------
2-48
Honeywell Model 193 Potentiometric Recorders were used in
the exhaust analysis console to record all instrument signal outputs.
Table 2.5-3 indicates the ranges used for each instrument.
2.5.4 Fuel Conditioning Cart
The AESi fuel conditioning cart used to condition test
fuel was of the same design and manufacture as those used by the
Environmental Protection Agency in the Ann Arbor facility. The fuel
conditioning cart was capable of maintaining a bulk fuel temperature of
60°F or less, and of transferring fuel from one tank to another. It
featured an internal fuel circulating mode to expedite gasoline tempera-
ture conditioning and to prevent temperature stratification within the
tank. The cart was fabricated in accordance with the National Electric
Code specifications for equipment operated in hazardous atmospheres.
2.5.5 Laboratory Standard Calibration Gases
Two complete sets of laboratory standard calibraton gases
were furnished to AESi. The contents of each cylinder were analyzed
and concentrations were assigned by the Office of Mobile Source Air
Pollution Control of the Environmental Protection Agency in Ann Arbor.
Each laboratory used the standard set of gases for defining the complete
instrument calibration curves and for subsequent assigning of values
to the day-by-day "working" gases. The laboratory standard gases and
their nominal concentrations are tabulated in Table 2.5-4.
2.5.6 Chassis Dynamometer
A Clayton Variable Inertia Chassis Dynamometer (CE-50)
equipped with 250-pound increment inertia loading weights and low bridge
torque and speed measuring systems utilized in the CE-50 provided an
overall accuracy within 1.0^ of full scale. AESi has added a tachometer
-------
2-49
TABLE 2.5-3
INSTRUMENT RANGES
Instrument
AESi Range No.
Nominal Range
Concentrations
Hydrocarbon
1
0
300 ppm
2
0
-
1,000 ppm
3
0
-
3,000 ppm
4
0
-
10,000 ppm
Carbon Monoxide
2
0
-
5.0 percent
3
0
-
3.0 percent
6
0
-
0.3 percent
Carbon Dioxide
2
0
-
8.0 percent
3
0
-
4.0 percent
NO and N0X
4
0
-
100 ppm
5
0
-
250 ppm
6
0
-
1,000 ppm
7
0
-
2,000 ppm
-------
2-50
TABLE 2.5-4
LABORATORY STANDARD CALIBRATION GASES
(Los Angeles)
Gas Cylinder AESi Range Nominal Concentration
MH-851
3
.633
%
C02
A-12247
3
1.581
%
C02
MH-558
3
2.363
%
C02
A-9277
3
3.144
%
co2
A-8788
3
3.926
%
C02
A-12247
2
1.581
%
C02
MH-558
2
2.363
%
co2
A-8788
2
3.926
%
C02
A-6198
2
5.73
%
C02
MH-860
2
7.94
%
co2
A-8358
4
45.9
PPM
NOx
A-10576
4
94.0
PPM
NOx
A-10576
5
94.0
PPM
NOx
A-11983
5
213.5
PPM
NOx
A-4479
6
435
PPM
N0*
A-12235
6
954
PPM
NOx
A-12235
7
954
PPM
NOx
A-8505
7
1,875
PPM
NOx
A-10190
1
135.8
PPM
C
MH-871
1
282.5
PPM
C
A-10934
2
469.0
PPM
c
A-8702
2
917.6
PPM
C
A-9629
3
1,296
PPM
C
A-9238
3
2,662
PPM
C
MH-2506
4
4,286
PPM
C
A-6465
4
8,519
PPM
C
A-497
6
.0504
%
CO
A-1468
6
.1066
%
CO
MH-1627
6
.1695
%
CO
A-9149
6
.2313
%
CO
MH-872
6
.2991
%
CO
MH-1627
3
.1695
%
CO
MH-872
3
.2991
%
CO
A-12870
3
.551
%
CO
A-8818
3
1.595
%
CO
A-11955
3
2.588
%
CO
A-12870
2
.551
%
CO
A-8818
2
1.595
%
CO
A-11955
2
2.588
%
CO
A-3452
2
3.56
%
CO
A-9654
2
4.49
%
CO
-------
2-51
TABLE 2.5-4
(Continued)
LABORATORY STANDARD CALIBRATION GASES
(St. Louis)
Gas Cylinder
AESi Range
Nominal
Concentration
A-12461
3
.620
%
C07
A-9335
3
1.596
%
C02
A-8794
3
2.370
%
C02
MH-1764
3
3.142
%
co2
A-11917
3
3.901
%
C0?
A-9335
2
1.596
%
C02
A-8794
2
2.370
%
C02
A-11917
2
3.901
%
co2
MH-793
2
5.74
%
co2
A-10115
2
7.94
%
C02
A-7288
4
45.9
PPM
NOx
MH-2486
4
93.75
PPM
N0X
MH-2486
5
93.75
PPM
NOx
A-12412
5
213.0
PPM
NOx
A-12252
6
446
PPM
NOx
A-2959
6
954
PPM
NOx
A-2959
7
954
PPM
NOx
A-13044
7
1,881
PPM
N0X
A-10620
1
135.5
PPM
C
A-9332
1
280.1
PPM
c
A-9257
2
463.1
PPM
C
A-10920
2
916.3
PPM
C
A-7339
3
1,296
PPM
C
MH-109
3
2,686
PPM
C
MH-700
4
4,218
PPM
C
A-10816
4
8,515
PPM
C
A-7023
6
.0504
%
CO
MH-919
6
.1063
%
CO
MH-151
6
.1680
%
CO
MH-1073
6
.2298
%
CO
MH-1558
6
.2297
%
CO
MH-151
3
.1680
%
CO
MH-1558
3
.2997
%
CO
MH-773
3
.532
%
CO
MH-343
3
1.592
%
CO
A-9964
3
2.612
%
CO
MH-773
2
.532
%
CO
MH-343
2
1.592
%
CO
A-9964
2
2.612
%
CO
MH-969
2
3.54
%
CO
A-10993
2
4.52
%
CO
-------
2-52
generator driven by the front roll to the CE-50 to operate the driver's
aid chart and facilitate calibration. Throughout the course of the
program the breakage of dynamometer belts delayed testing operations
since the dynamometer required a period of conditioning the belts and
then a calibration check. The St. Louis laboratory was particularly
plagued by this problem.
2.5.7 Miscellaneous Equipment
In addition to the equipment previously described, Varian
driver aids were utilized to provide driving schedules for the various
driving sequences performed during this program. An Autoscan ignition
analyzer, timing lights, tach-dwell meter, other tuneup equipment, and
small tools were used as necessary. To measure idle carbon monoxide
and hydrocarbons, a Horiba Mexa 300 dual range NDIR exhaust gas analyzer
was used. The nominal concentration ranges for this instrument are
0-2% and 0-10% carbon monoxide, and 0-400 ppm and 0-2000 ppm hexane
equivalents.
Precise weighing of propane recovery test cylinders was
accomplished using a Sartorius Balance which can weigh up to 2.2 Kg
with Class S weights which are traceable to the National Bureau of Standards.
For less precise measurement, an O'Haus Scale with an accuracy of - 50 mg
was used.
Absolute pressure was measured with a Meriam Model 310EF10
Mercury Manometer incorporating a 0.01 inch of mercury vernier scale
and a thermometer. Calibration is traceable to the National Bureau
of Standards and is within 0.009 inch of mercury throughout the working
range.
Temperature measurements were made with certified ASTM 64F
or 50F thermometers or pyrometers and thermometers calibrated against
the ASTM thermometers. Calibration is traceable to the National Bureau
of Standards.
-------
2-53
For calibration of the constant volume sampler, AESi used
Meriam Model 50 MC2-6SF and Model 50 MC2-4SF laminar flow elements.
Both of these instruments have calibration curves traceable to the National
Bureau of Standards. Moreover, these instruments have been operated in
series such that total measurement differences could be observed. These
differences are less than 0.5%.
Instruments used to monitor the laminar flow elements include
the temperature and pressure devices listed above plus inclined manometers
(Meriam Models 40GD10 and 40HE35) for determining the pressure drop across
the laminar flow element. The inclined manometers have calibrations which
are traceable to the National Bureau of Standards.
-------
2-54
2.6 EQUIPMENT QUALIFICATION, CALIBRATION AND CROSS CHECK
This section describes in detail the qualification, calibra-
tion and cross check procedures utilized by AESi and EPA technical personnel
to ensure the generation of precise emission test data. The requirement for
system qualification was - 2 percent overall accuracy. This requirement
encompassed the constant volume sampler, exhaust analysis console, the
primary CVS flow calibration device, and a laboratory balance. In addition,
the chassis dynamometer was calibrated by the coast-down technique stipu-
lated in the Federal Register.
In addition to the initial qualifications in each of the
cities, EPA personnel supervised periodic calibration and cross check
procedures in each city during the course of the program. No tests were
performed in either city before meeting the qualification or cross check
requirements. Throughout the course of the program, AESi maintained a
schedule for daily, weekly and monthly calibration and maintenance. This
procedure included one hour each morning, plus four hours each week, plus
eight hours each month to perform this function.
2.6.1 Constant Volume Sampler
AESi's CVS's were calibrated with the laminar flow elements
and accessories by the basic procedure specified in the Federal Register.
In addition to measuring CVS flow at ten pressure differen-
tials (Figure 2.6-1), AESi measured flow at several points at inlet
temperatures above and below the set point temperature. During flow
testing all possible variables were measured and accounted for. This in-
cluded an important parameter--the temperature of manometer fluid in
the barometer and the inclined manometer. Blower speed was verified by
means of a 60 Hz strobe light. The inlet and outlet pressures and
temperatures were varied over ranges which surround and include in every
dimension, the set of conditions at which the CVS is operated during
emission testing.
-------
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-------
2-56
Before inviting EPA personnel to the test site for qualifi-
cation, AESi performed propane recovery tests in the 0-300 ppm carbon
range to ensure proper calibration. For inspecting EPA officers, AESi
repeated propane recovery tests to EPA's satisfaction.
Since CVS calibration is critical, continuous checks had
to be made. Propane recovery tests were performed in the 0-300 ppm carbon
range before testing every day. If the test was not within - 2 percent,
the cause of error was determined, remedied, and duplicate propane tests
within * 2 percent were run before testing began.
The propane test results were plotted so that any upward or
downward trend could be detected. When such a trend developed, the
CVS was immediately recalibrated using a laminar flow element. The
CVS was also leak checked every day. Periodically the pyrometer,
pressure gauges and other CVS instruments were checked for calibration
regardless of need indicated by propane tests. A log book was maintained
for the CVS in which all repairs, alterations, calibrations and propane
tests were recorded. During the course of the program, the St. Louis
CVS system required recalibration on one occasion.
2.6.2 Exhaust Analysis Console (EAC)
Calibration and qualification of the Exhaust Analysis Console
(EAC) was performed as stipulated in the Federal Register. Some of the
procedures discussed here were performed prior to the arrival of the
Project Officer. Prerequisite to qualification of the EAC was analysis
of on-site laboratory gases by the Office of Mobile Source Air Pollution
Control.
Items which were checked and verified prior to individual
instrument calibration were the following: (1) total EAC leak check,
(2) checked zero air quality with hydrocarbon-free air, (3) adjusted
all analyzers to optimize performance as specified by individual instru-
ment manuals, and (4) checked response times for all instruments. The
-------
2-57
following paragraphs describe individual analyzer optimization procedures
and qualification items.
Hydrocarbon Analyzer (Beckman Model 400)
1. Obtain maximum sensitivity using the following
method'
a Set fuel pressure to approximately 25 psig-
b. Set air pressure to approximately 15 psig.
c. Light burner (allow 30 minutes for warmup).
d. Set sample pressure to approximately 4 psig.
e. Flow zero grade air and set zero or. meter or
recorder.
f. Flow raid-range calibration gas.
g. With calibration gas flowing through instru-
ment, adjust air pressure to obtain maximum
upscale reading.
h. Adjust sample pressure to obtain maximum
reading and best response.
2. Develop instrument curves for ranges 0-300, 0-1000,
0-3000, and 0-10,000 ppm.
3. Verify results graphically.
Carbon Monoxide Analyzer (Beckman Model 315A or 315B)
1. Check and/or adjust instrument tuning.
2. Check and/or adjust demodulator switching pattern.
5. Check instrument r-espwise to water and 100% ca-rbotv
dioxide (CO2) on range 3.
4. Develop instrument curves for ranges 0-0.3, 0-3.0,
and 0-5-0 percent.
5. Verify curve results graphically.
Carbon OioKide Analyzer (Beckman Model 315A or 31 SB)
1. Check and/or adjust instrument tuning.
2. Check and/or adjust demodulator switching pattern.
3. Develop instrument curves for ranges 0-4.0 and
0-8.0 percent.
4. Verify curve results graphically.
Oxides of N'itrogen Analyzer (TECo Model 10A)
1. Verify reaction chamber pressure to be in the
5-12 torr range.
2. Check response time through thermal converter
versus bypass of thermal converter.
-------
2-58
3. Develop instrument curves for ranges 0-100, 0-250,
0-1000, and 0-2000 ppm. (Preliminary converter
efficiency check can be performed during curve
development.)
4. Converter efficiency checks were performed as
described in 38 Federal Register 124, June 28,
1973, Section 85.074-23.
EAC daily and weekly checks which were performed and
recorded are described below:
Daily Check
1. Leak check of HC, CO, CO2 and MO instruments.
2. NO vacuum check.
3. HC analyzer - zero and span.
4. CO analyzer - zero, gain and tune.
5. CO2 analyzer - zero, gain and tune.
6. NO analyzer gain.
Weekly Check
1. Individual instrument curve check of each range used.
2. Converter efficiency.
3. CO response to 100% wet CO2.
2.6.3 Chassis Dynamometer
The Clayton CE-50 dynamometers were calibrated by the coast-
down technique specified in 37 Federal Register 221. A precision tachom-
eter generator was fitted to the absorption rolls for this purpose.
AESi performed the coast-down at several power settings and over the
entire range of inertia values. The driver's aid was adjusted to match
the correct speed according to a 30- and a 60-Hz strobe light. Dyna-
mometer calibration data was plotted graphically on a Dynamometer Road
Load (DRL) form (Figure 2.6-2).
Periodic coast-down calibration checks were performed on
each dynamometer. If the data points did not lie within tolerance (1%
of full scale or 1/2 hp) of the standing calibration curve, the entire
calibration curve set was rerun. A log book and curve file were main-
tained on all dynamometers.
-------
f>':r?« .11
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FIGURE 2.6-2
10 " 15
If c> * n IfU , • i *ui ¦ i 4. i i l> i . rt, «t p (|
-------
2-60
2.7 DATA HANDLING
2.7.1 Data Collection
Several data forms used in past programs were modified for the
In-Use Compliance Program. The Test Data Sheet (Figure 2.7-1), arranged in
keypunch format, contained necessary vehicle information, plus the raw data
generated during the emissions test. Figure 2.7-2 is the Daily Instrument
and CVS System Check form for recording system calibration check data. Used in
conjunction with the Daily Check form is the Propane Recovery Test form (Figure
2.7-3) and the Converter Efficiency Test form (Figure 2.7-4) for recording CVS
calibration and N0X converter efficiency data. In addition to the daily systems
checks, weekly and monthly checks (Figure 2.7-5) were performed to ensure each
instrument curve remained within the limits originally developed.
For each test performed a separate file was maintained for all
paper work dealing with that specific test. This file traveled with the
vehicle through the several functional areas. When the vehicle was returned
to its owner, the file was submitted to the Data Handling Department for
further processing.
2.7.2 Data Revieu
Before a vehicle file was submitted to Data Handling, each task
supervisor (Procurement, I&M, and Testing, in addition to the Laboratory Manager)
was expected to review data generated in his area (see Figure 2.4-1). As vehicle
file folders were received in Data Handling, they were coded, calculations per-
formed, and all forms were reviewed manually. In addition, data contained on
computer cards was subjected to a computerized edit before being forwarded to EPA.
2.7.3 Computer Operations
To develop instrument curves, EPA's curve program, BZERO, modified
for AESi's formats, was used. This FORTRAN program generates all instrument
curves using a second order polynomial method of least squares equation. All
curve generation was performed via terminal entry of data to an IBM System 360
Model 67 located m Sunnyvale, California, functioning under National CSS's
own operating system which is fully compatible with IBM's OS/360.
-------
AESi
LICENSE #
AUTOMOTIVE ENVIRONMENTAL SYSTEMS. INC.
PRJ NO CAR NO RUN NO
VIN
TEST DATA SHEET
DATE
mrm i 11 i
TIME YR MAKE
U I
MODEL
VTP
u
ERTT1 I 1
CIO BBL TRN INRT .CUi
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COLD STABILIZED.
1
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1
6
1
7
1
8
1037
HOT TRANSIENT.
HOT STABILIZED.
R
DEF.
R
DEF.
R
DEF.
R
DEF.
R
DEF.
TEMP
PRESS
COUNT
DELTA
P
MPH
•
•
•
•
* 1
' i l
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i 1 i 1
•
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•
1
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HC
CO
COz
NOx
NO
-
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R
DEF.
R
DEF
R
DEF
R
DEF
R
DEF
TEMP
PRESS
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P
MPH
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•
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•
•
m
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R
DEF.
R
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R
DEF.
R
DEF.
TEMP
PRESS
COUNT
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MPH
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Figure 2.
7-1
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-------
AESi..,il
AUTOMOTTVf tMVt*OMM£MTAl JY3TTIO. IMC
DAILY CVS 6 EAC
Prj.No.
Site
Date
LEAK CHECK
VAC CHECK
DATE
HC t CO
CO2 NO
NO JNOx
1 ID
ZERO
GAIN:ZERO GAD TUNE
CO
ZERO
CQ2
GAINI TL'NE
f
GAIN
NO
SHED FID
ZERO GAIN
FID PRESSURE
SMPL
FUEU AIR
SHED
SMPL
FID PRESS
FUEL AIR
PIC
u
<
LU
>-
<
Q
-—f--
-4- -¦
4-
4-.
-4-1-
4-
4-
\—
DATE
LEAK CHECK
BKGD BAG
SMPL BAG
PROPANE TEST
D/A
PIC
I
B1 1 B2
SI
S2
S3
s4
CONT
DEF.
DEF.
DEr.
DEF.
Gp
HC
A
%E
50
1
— - -
_ -
-
-
4-
\
1
»
*
"
1
i
[. _ .
1
i
—I
1
i
1
1
-----
-
—J—
1
-
1
MAINTENANCE
Figure 2.7-2
1076
-------
AESi ..til
MJTOMQTTVi t*Vt*OMM£NTM SmTM. WC
PRT
CVS # PROPANE RECOVERY TEST #
Prj. #
Site
Date
Tech:
E.T.:
Ap:
13.586 • Pfl , I , , " Hg - Pp , , | , » H20 + Tp , , , 1 ,°R • 2.2454 • V0 | , , , , Ft3/Rev • N Rev
t . i n-5 I
•PPM* = HCM i , , 1 . g + ^ = i i i 1 i % Recovery = 100 + 2?
V10 /
N. —» —• — +
PASS
P1D Def.
PPMr
SI i i i I i
ii till
"Mill
1 1 I 1 1 1
Net PPM^. =
1 1 1 I 1 I
i i i I 1 i i
Cyl. Full
i 1 1 I 1 1 1
Cyl. Empty
i i i i 1 i i
= Net GP**
~ i
'
EXPLANATION:
1074 R
Figure 2.7-3
-------
AESi.,,1
SYirrm tmc
2-64
Figure 2.7-4
Pr j ."No.
Site
Date
CET
CONVERTER EFFICIENCY TEST FOR CHEMILUMINESCENT CONVERTERS
CI Name
Converter Temperature
Barometric Pressure
Operator
[NO] Cyl. No.
Concentration
[AIR]/[02] Cyl. No.
Range
Vendor
_PPM N0/N2
Vendor
"Hg
PPM
Test Sequence
Reading
Step
Description
©
Converter in Bypass Mode
Flow N0/N2
Flow Rate SCFM
Calibration Pot Set
©
Flow 02 until reading equals 90% of ^T).
©
Turn on Ozonator and adjust powerfitat to
produce reading which is 20% of (2J.
£
OO
i +
©
Converter to convert mode
Read stable NOx value
©
Turn off Ozonator
Record stable reading
©
Shut off O2 and record final NO reading.
Perform the following calculation for percent conversion.
% Efficiency = @ ~ QJ x 100%
[© - ©1
] + [
x 100%
x 100%
2002
Eff.
%
-------
AESi..,il
MjTOVQTtVI EMVItlOVUfHTAL PtSTTMS tMC
IMC
Sq. No.
Prj-No.
Site
Date
WEEKLY CHECK
INST
AESl
RAVGE
RANGE
SPAN
MID RANGE
MID RANGE
MID RANGE
MID RANGE
WORKING GAS
CYLINDER #
DATE
P.I.C
CONC.
DEF.
CONC.
DEF.
CONC.
DEF.
CONC.
DEF.
CONC.
DEF.
COiNC.
DEF.
FID
2
10
3
100
4
1000
CO
1
1-H
2
2-H
3
3-H
4
1-L
5
2-L
6
3-L
C02
1
1
2
2
3
3
NO-
NO
X
4
100
5
250
6
1000
CONVERTER CHECK
DEF.
START
DEF.
END
TIME
E.T.
NO
NO
*
SHED LEAK CHECK
DEF.
START
DEF.
END
TIME
E.T.
FID
188*
DEF.
WET
100%
CO 2
CO
MASTER CURVE
EFF RUN #
1036
Figure 2.7-5
-------
2-66
To perform mass calculations, NCSS's Sunnyvale facility was
used as well as Synalysis, Inc.'s IBM System /3 located adjacent to AESi's
Westminster laboratory. The computerized edit program used to screen for
logical errors on computer cards was operated solely on NCSS. Converting test
data from AESi's format to EPA's format could be done by either NCSS or
Synalysis to minimize down-time.
-------
3-1
3. INVALID TESTS
Due to the nature of the program, the number of invalid tests
performed was relatively high. Appendix D lists each invalid test by
city, class, series number, and AESi run number, and gives the reason
for which the data was rejected.
-------
A-l
APPENDIX A
VEHICLE SAMPLING
Los Angeles and St. Louis
-------
A-2
APPENDIX A
VEHICLE SAMPLING
Vehicle Engine Class SUMMARY Test Site Los Angeles
a. Total number of introductory letters 3,045
b. Total number of telephone calls 1>416
1st call 1,122
2nd call 278
3rd call iq
4th call 6
Total number of personal contacts
1st contact 751
2nd contact 43_
3rd contact 10
4th contact 0
laboratory 20_
e. Total number of vehicles tested
804
d. Total number of vehicles rejected ^71
telephone 211
personal contact 37
field 3
326
f. Total number of vehicle owners with no telephone
or with unlisted telephone numbers 1,007
33.1 Percent of total number of
introductory letters mailed
g. Total number of vehicles which were leased or
non-privately owned 872
28, 6 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact 777
Total number of vehicle owners who refused 579
Total number of vehicle owners who moved 474
Total number of vehicles sold 507
Total number of vehicles rejected for mechanical
problems 176
Total number of vehicles rejected for maintenance 8£
Total number of vehicle owners who were sent letters
but no attempt was made to solicit their
participation 49
-------
A-3
APPENDIX A
VEHICLE SAILING
Vehicle Engine Class 2 27 Test Site Los Angeles
a. Total number of introductory letters 141
b. Total number of telephone calls 65
1st call 43
2nd call 22
3rd call 0
4th call 0
c. Total number of personal contacts 42
1st contact 38
2nd contact 2
3rd contact 2
4th contact o
d. Total number of vehicles rejected
telephone 7
personal contact 0_
field 0
laboratory 0
e. Total number of vehicles tested 17
f. Total number of vehicle owners with no telephone
or with unlisted telephone numbers 42
29.8 Percent of total number of
introductory letters mailed
g. Total number of vehicles which were leased or
non-privately owned 10
7.1 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact 34
Total number of vehicle owners who refused 33
Total number of vehicle owners who moved 37
Total number of vehicles sold 10
Total number of vehicles rejected for mechanical
problems 4_
Total number of vehicles rejected lor raintenance 3_
Total number of vehicle owners who were sent letters
but no attempt was made to solicit their
participation 0
-------
A-4
APPENDIX A
VEHICLE SAMPLING
Vehicle Engine Class Test Site Los Angeles
a. Total number of introductory letters 196
b. Total number of telephone calls 62
1st call 48
2nd call 14
3rd call 0
4th call 0
Total number of personal contacts 52
1st contact 49
2nd contact 2
3rd contact 1
4th contact 0
Total number of vehicles rejected 14
telephone 10
personal contact 3
field 0_
laboratory 1
Total number of vehicles tested
Total number of vehicle owners with no telephone
or with unlisted telephone numbers 72
36.7 Percent of total number of
introductory letters mailed
Total number of vehicles which were leased or
non-privately owned 43
21.9 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact 82
Total number of vehicle owners who refused 27
Total number of vehicle owners who moved 36
Total number of vehicles sold 20
Total number of vehicles rejected for mechanical
problems 7
Total number of vehicles rejected for maintenance 6
Total number of vehicle owners who were sent letters
but no attempt was made to solicit their
participation 0
-------
A-S
APPENDIX A
VEHICLE SAJfPLING
Vehicle Engine Class Test Site Los Angeles
a. Total number of introductory letters 129
b. Total number of telephone calls 92
1st call 78
2nd call 14
3rd call 0
4th call 0
c. Total number of personal contacts 17
1st contact 17
2nd contact 0
3rd contact 0
4th contact 0
d. Total number of vehicles rejected 10
telephone 9
personal contact 1
field 0
laboratory 0
e. Total number of vehicles tested 14
f. Total number of vehicle owners with no telephone
or with unlisted telephone numbers 35
27.1 Percent of total number of
introductory letters mailed
g. Total number of vehicles which were leased or
non-privately owned 67
51.9 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact 20
Total number of vehicle owners who refused 34
Total number of vehicle owners who moved 14
Total number of vehicles sold 32
Total number of vehicles rejected for mechanical
problems 5_
Total number of vehicles rejected for maintenance 5_
Total number of vehicle owners who were sent letters
but no attempt was made to solicit their
participation 0
-------
APPENDIX A
VEHICLE SAMPLING
Vehicle Engine Class 302 Test Site Los
a. Total number of introductory letters
b. Total number of telephone calls
1st call 35
2nd call 15
3rd cal1 5
4th call 5
c. Total number of personal contacts
1st contact 58
2nd contact 0_
3rd contact 0
4th contact 0
d. Total number of vehicles rejected
telephone 11
personal contact 4_
field o_
laboratory 1
e. Total number of vehicles tested
f. Total number of vehicle owners with no telephone
or with unlisted telephone numbers
56.8 Percent of total number of
introductory letters mailed
g. Total number of vehicles which were leased or
non-privately owned
36-7 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact
Total number of vehicle owners who refused
Total number of vehicle owners who moved
Total number of vehicles sold
Total number of vehicles rejected for mechanical
problems
Total number of vehicles rejected for naintenance
Total number of vehicle owners who were sent letters
but no attempt was made to solicit their
participation
-------
A-7
APPENDIX A
VEHICLE SAMPLING
Vehicle Engine Class 503 Test Site Los Angeles
a. Total number of introductory letters 101
b. Total number of telephone calls 62
1st call 50
2nd call 12
3rd call 0
4th call 0
c. Total number of personal contacts 39
1st contact 36
2nd contact 2
3rd contact 1
4th contact 0
d. Total number of vehicles rejected
telephone 5
personal contact 4
field 5"
laboratory 0
e. Total number of vehicles tested 16
f. Total number of vehicle owners with no telephone
or with unlisted telephone numbers 51
50-5 Percent of total number of
introductory letters mailed
g. Total number of vehicles which were leased or
non-privately owned 36
35.6 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact 0
Total number of vehicle owners who refused 20
Total number of vehicle owners who moved 23
Total number of vehicles sold 29
Total number of vehicles rejected for mechanical
problems 3_
Total number of vehicles rejected for maintenance 6_
Total number of vehicle owners who were sent letters
but no attempt was made to solicit their
participation 0_
-------
A-8
APPENDIX A
VEHICLE SAMPLING
Vehicle Engine Class Test Site Los Angeles
a. Total number of introductory letters 199
b. Total number of telephone calls 70
1st call 58
2nd call 10
3rd cal1 2
4th call 0
c. Total number of personal contacts 66
1st contact 61
2nd contact 5
3rd contact 0
4th contact 0
d. Total number of vehicles rejected
telephone 6
personal contact 2_
field 0
laboratory 0
Total number of vehicles tested
f. Total number of vehicle owners with no telephone
or with unlisted telephone numbers 90
45.2 Percent of total number of
introductory letters mailed
g. Total number of vehicles which were leased or
non-privately owned 45
22.6 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact 63
Total number of vehicle owners who refused 62
Total number of vehicle owners who moved 20
Total number of vehicles sold 26
Total number of vehicles rejected for mechanical
problems 4_
Total number of vehicles rejected for maintenance 4_
Total number of vehicle owners who were sent letters
but no attempt was made to solicit their
participation 0_
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A-9
APPENDIX A
VEHICLE SAMPLING
Vehicle Engine Class 305 Test Site Los Angeles
a. Total numbet of introductory letters 145
b. Total number of telephone calls 89
1st call 70
2nd call 19
3rd call 0
4th call
c. Total number of personal contacts 28
1st contact 25
2nd contact 3
3rd contact 0
4th contact 0
d. Total number of vehicles rejected 10
telephone 8
personal contact 0
field 0
laboratory 2
e. Total number of vehicles tested 16
t. Total number of vehicle owners with no telephone
or with unlisted telephone numbers 31
21.4 Percent of total number of
introductory letters mailed
g. Total number of vehicles which were leased or
non-privately owned 94
64.8 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact 26
Total number of vehicle owners who refused 30
Total number of vehicle owners who moved 16
Total number of vehicles sold 45
Total number oi" vehicles rejected for mechanical
problems 4_
Total number of vehicles rejected for maintenance 6_
Total number of vehicle owners who were sent letters
but no attempt was made to solicit their
participation 0_
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A-10
APPENDIX A
VEHICLE SAMPLING
Vehicle Engine Class Test Site Los Angeles
a. Total number of introductory letters 200
b. Total number of telephone calls 103
1st call 100
2nd call 8
3rd call 0
4th call 0
c. Total number of personal contacts 65
1st contact 64
2nd contact i
3rd contact n
4th contact 0
d. Total number of vehicles rejected 15
telephone 12
personal contact 1
field o_
laboratory 2
e. Total number of vehicles tested i?
f. Total number of vehicle owners with no telephone
or with unlisted telephone numbers ^
26.5 Percent of total number of
introductory letters mailed
g. Total number of vehicles which were leased or
non-privately owned 126
63,0 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact 27
Total number of vehicle owners who refused 43
Total number of vehicle owners who moved 21
Total number of vehicles sold 77
Total number of vehicles rejected for mechanical
problems 5_
Total number of vehicles rejected for maintenance 8
Total number of vehicle owners who were sent letters
but no attempt was made to solicit their
participation 0
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A-11
APPENDIX A
VEHICLE SAMPLING
Vehicle Engine Class 310
Test Site Los Angeles
a. Total number of introductory letters
b. Total number of telephone calls
152
76
1st call
2nd call
3rd call
4th call
62
14
c. Total number of personal contacts
40
1st contact
2nd contact
3rd contact
4th contact
33
d. Total number of vehicles rejected
telephone
personal contact
field
laboratory
e. Total number of vehicles tested
f. Total number of vehicle owners with no telephone
or with unlisted telephone numbers
15
58
38.2
Percent of total number of
introductory letters mailed
g. Total number of vehicles which were leased or
non-privately owned
38.8 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact
Total number of vehicle owners who refused
Total number of vehicle owners who moved
Total number of vehicles sold
Total number of vehicles rejected for mechanical
problems
Total number of vehicles rejected for maintenance
Total number of vehicle owners who were sent letters
but no attempt was made to solicit their
participation
59
34
27
25
37
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A-12
APPENDIX A
VEHICLE SAMPLING
Vehicle Engine Class 312 Test Site Los Angeles
a. Total number of introductory letters 202
b. Total number of telephone calls 97
1st call 89
2nd call 8
3rd call Q
4th call 0
c. Total number of personal contacts 36
1st contact 34
2nd contact 2
3rd contact 0
4th contact 0
d. Total number of vehicles rejected
telephone 7
personal contact 0
field 0
laboratory 0
e. Total number of vehicles tested 16
f. Total number of vehicle owners with no telephone
or with unlisted telephone numbers 54
26.7 Percent of total number of
introductory letters mailed
g. Total number of vehicles which were leased or
non-privately owned 111
55.0 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact 69
Total number of vehicle owners who refused 48
Total number of vehicle owners who moved 13
Total number of vehicles sold 45
Total number of vehicles rejected for mechanical
problems 5
Total number of vehicles rejected lor maintenance 2
Total number of vehicle owners who were sent letters
but no attempt was made to solicit their
participation 0
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A-13
APPENDIX A
VEHICLE SAILING
Vehicle Engine Class 313 Test Site Los Angeles
a. Total number of introductory letters 160
b. Total number of telephone calls 66
1st call 52
2nd call 14
3rd call 0
4th call 0
c. Total number of personal contacts 37
1st contact 36
2nd contact 1
3rd contact 0
4th contact 0
d. Total number of vehicles rejected
telephone 5
personal contact 0_
field 0_
laboratory 1
e. Total number of vehicles tested 18
f. Total number of vehicle owners with no telephone
or with unlisted telephone numbers 37
23.1 Percent of total number of
introductory letters mailed
g. Total number of vehicles which were leased or
non-privately owned 38
23.8 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact 56
Total number of vehicle owners who refused 25
Total number of vehicle owners who moved 28
Total number of vehicles sold 25
Total number of vehicles rejected for mechanical
problems 1_
Total number of vehicles rejected for maintenance 5_
Total number of vehicle owners who were sent letters
but no attempt was made to solicit their
participation
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A-14
APPENDIX A
VEHICLE SAMPLING
Vehicle Engine Class 324 Test Site Los Angeles
a. Total number of introductory letters 76
b. Total number of telephone calls 40
1st call 30
2nd call 10
3rd call 0
4th call o
c. Total number of personal contacts 36
1st contact 36
2nd contact 0
3rd contact 0
4th contact 0
Total number of vehicles rejected
telephone 3
personal contact 2
field 0
laboratory 0
e. Total number of vehicles tested 17
f. Total number of vehicle owners with no telephone
or with unlisted telephone numbers 36
Percent of total number of
introductory letters mailed
g. Total number of vehicles which were leased or
non-privately owned 10
13.2 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact o_
Total number of vehicle owners who refused 19
Total number of vehicle owners who moved 17
Total number of vehicles sold 12
Total number of vehicles rejected for mechanical
problems 3_
Total number of vehicles rejected tor maintenance 5_
Total number of vehicle owners who were sent letters
but no attempt was made to solicit their
participation 0
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A-15
APPENDIX A
VEHICLE SAMPLING
Vehicle Engine Class 326 Test Site Los Angeles
a. Total number of introductory letters 90
b. Total number of telephone calls 48
1st call 35
2nd call 12
3rd call 1
4th call 0
Total number of personal contacts 24
1st contact 18
2nd contact 5
3rd contact 1
4th contact 0
d. Total number of vehicles rejected
telephone 5
personal contact 0_
field 0
laboratory 1
Total number of vehicles tested 15
t. Total number of vehicle owners with no telephone
or with unlisted telephone numbers 32
35.6 Percent of total number of
introductory letters mailed
g. Total number of vehicles which were leased or
non-privately owned 13
14.4 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact 10
Total number of vehicle owners who refused 10
Total number of vehicle owners who moved 19
Total number of vehicles sold 19
Total number of vehicles rejected for mechanical
problems 2_
Total number of vehicles rejected for maintenance 3_
Total number of vehicle owners who were sent letters
but no attempt was made to solicit their
participation 9
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A-16
APPENDIX A
VEHICLE SAMPLING
Vehicle Engine Class 327 Test Site Los Angeles
a. Total number of introductory letters 65
b. Total number of telephone calls 45
1st call 30
2nd call 15
3rd call 0
4th call 0
c. Total number of personal contacts 20
1st contact 20
2nd contact 0
3rd contact 0
4th contact 0
d. Total number of vehicles rejected
telephone 4
personal contact 0
field 0
laboratory 1
e. Total number of vehicles tested
f. Total number of vehicle owners with no telephone
or with unlisted telephone numbers 23
35.4 Percent of total number of
introductory letters mailed
g. Total number of vehicles which were leased or
non-privately owned 15
23.1 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact 3_
Total number of vehicle owners who refused 13
Total number of vehicle owners who moved 7_
Total number of vehicles sold 17
Total number of vehicles rejected for mechanical
problems 1_
Total number of vehicles rejected for maintenance 3_
Total number of vehicle owners who were sent letters
but no attempt was made to solicit their
participation
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A-17
APPENDIX A
VEHICLE SAMPLING
Vehicle Engine Class 331 Test Site Los Angeles
a. Total number of introductory letters 114
b. Total number of telephone calls 54
1st call 42
2nd call 12
3rd call 0
4th call 0
c. Total number of personal contacts 21
1st contact 19
2nd contact 2
3rd contact 0
4th contact 0
d. Total number of vehicLes rejected
telephone 5
personal contact 0
field 0
laboratory 0
e. Total number of vehicles tested 16
f. Total number of vehicle owners with no telephone
or with unlisted telephone numbers 64
56.1 Percent of total number of
introductory letters mailed
g. Total number of vehicles which were leased or
non-privately owned 29
25'4 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact 17
Total number of vehicle owners who refused 24
Total number of vehicle owners who moved 12
Total number of vehicles sold 17
Total number of vehicles rejected for mechanical
problems 2
Total number of vehicles rejected (or r.aintenance 3
Total number of vehicle owners who were sent letters
hut no attempt was made to solicit their
participation 29
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A-18
APPENDIX A
VEHICLE SAMPLING
Vehicle Engine Class 338 Test Site Los Angeles
a. Total number of introductory letters 227
b. Total number of telephone calls 48
1st call 31
2nd call 17
3rd call 5
4th call 5
c. Total number of personal contacts 58
1st contact 56
2nd contact 1
3rd contact i
4th contact o
d. Total number of vehicles rejected 49
telephone 30
personal contact 17
field 2
laboratory 0
Total number of vehicles tested
t. Total number of vehicle owners with no telephone
or with unlisted telephone numbers 58
25.6 Percent of total number of
introductory letters mailed
g. Total number of vehicles which were leased or
non-privately owned 48
21-2 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact 110
Total number of vehicle oivners who refused 15
Total number of vehicle owners who moved 30
Total number of vehicles sold ~1_
Total number of vehicles rejected for mechanical
problems 45
Total number of vehicles rejected for maintenance 12
Total number of vehicle owners who were sent letters
but no attempt was made to solicit their
participation
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A-19
APPENDIX A
VEHICLE SAMPLING
Vehicle Engine Class 341 Test Site Los Angeles
a. Total number of introductory letters 85
b. Total number of telephone calls 47
1st call 34
2nd call 10
3rd call ?
4th call i
c. Total number of personal contacts 20
1st contact 19
2nd contact 1
3rd contact 0
4th contact 0
d. Total number of vehicles rejected
telephone 8
personal contact
field
laboratory
e. Total number of vehicles tested ^
f. Total number of vehicle owners with no telephone
or with unlisted telephone numbers 38
44•7 Percent of total number of
introductory letters mailed
g. Total number of vehicles which were leased or
non-privately owned 3_
3-5 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact 18
Total number of vehicle owners who refused 14
Total number of vehicle owners who moved 22
Total number of vehicles sold 3_
Total number of vehicles rejected for mechanical
problems 6_
Total number of vehicles rejected for maintenance 2_
Total number of vehicle owners who were sent letters
but no attempt was made to solicit their
participation 0
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A-20
APPENDIX A
VEHICLE SAflPLING
Vehicle Engine Class 342 Test Site Los Angeles
a. Total number of introductory letters 89
b. Total number of telephone calls 52
1st call 42
2nd call
3rd call q_
4th call
c. Total number of personal contacts 28
1st contact 25
2nd contact 2
3rd contact 1
4th contact 0
Total number of vehicles rejected
telephone 6
personal contact 1_
field 0_
laboratory 2
e. Total number of vehicles tested 16
f. Total number of vehicle owners with no telephone
or with unlisted telephone numbers 37
41 ¦ 6 Percent of total number of
introductory letters mailed
g. Total number of vehicles which were leased or
non-privately owned £
Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact 9
Total number of vehicle owners who refused 24
Total number of vehicle owners who moved 20
Total number of vehicles sold 9^
Total number of vehicles rejected for mechanical
problems 5_
Total number of vehicles rejected for raintenance 2_
Total number of vehicle owners who were sent letters
f-ut no attempt was made to solicit their
participation 0_
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A-21
APPENDIX A
VEHICLE SAMPLING
Vehicle Engine Class 349 Test Site Los Angeles
a. Total number of introductory letters 139
b. Total number of telephone calls 60
1st call 44
2nd call 16
3rd call 0
4th call 0
c. Total number of personal contacts 34
1st contact 31
2nd contact 1 ~
3rd contact 1
4th contact 0
d. Total number of vehicles rejected 11_
telephone 8
personal contact 0
field 5"
laboratory 3
e. Total number of vehicles tested 19
£. Total number of vehicle owners with no telephone
or with unlisted telephone numbers 34
24.5 Pei-cent of total number of
introductory letters mailed
g. Total number of vehicles which were leased or
non-privately owned 36
25.9 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact 33
Total number of vehicle owners who refused 37
Total number of vehicle owners who moved 17
Total number of vehicles sold 12
Total number of vehicles rejected for mechanical
problems 2
Total number of vehicle? rejected for maintenance 6
Total nmber of vehicle owners who were sent letters
Hit no attempt was made to solicit their
participation 3
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A-22
APPENDIX A
VEHICLE SAMPLING
Vehicle Engine Class 351 Test Site Los Anpplfts
a. Total number of introductory letters 150
b. Total number of telephone calls 57
1st call 44
2nd call 13
3rd call 0
4th call 0
Total number of personal contacts 22
1st contact 20
2nd contact 1
3rd contact 1
4th contact 0
Total number of vehicles rejected
telephone 4
personal contact 0
field 0_
laboratory 1
Total number of vehicles tested 17
f. Total number of vehicle owners with no telephone
or with unlisted telephone numbers 22
14.7 Percent of total number of
introductory letters mailed
g. Total number of vehicles which were leased or
non-privately owned 3_
2- 0 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact 71
Total number of vehicle owners who refused 23
Total number of vehicle owners who moved 21
Total number of vehicles sold 13
Total number of vehicles rejected for mechanical
problems 3
Total number of vehicles rejected for maintenance 1_
Total number of vehicle owners who were sent letters
but no attempt was made to solicit their
participation 0
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A-23
APPENDIX A
VEHICLE SAMPLING
Vehicle Engine Class 355 Test Site Los Angeles
a. Total number of introductory letters 197
b. Total number of telephone calls 92
1st call 88
2nd call 4
3rd call 0
4th call 0
c. Total number of personal contacts 48
1st contact 45
2nd contact 2
3rd contact I
4th contact 0
d. Total number of vehicles rejected 53
telephone 52
personal contact 0
field 1
laboratory 0_
Total number of vehicles tested
f. Total number of vehicle owners with no telephone
or with unlisted telephone numbers 48
24.4 Percent of total number of
introductory letters mailed
g. Total number of vehicles which were leased or
non-privately owned 23
11.7 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact 57
Total number of vehicle owners who refused 15
Total number of vehicle owners who moved 44
Total number of vehicles sold 21
Total number of vehicles rejected for mechanical
problems 52
Total number of vehicles rejected lor maintenance 1
Total ni'mber of vehicle owners who were sent letters
hut no attempt was made to solicit their
participation
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A-24
APPENDIX A
VEHICLE SAMPLING
Vehicle Engine Class 356 Test Site Los Angeles
a. Total number of introductory letters 49
b. total number of telephone calls 26
1st call 17
2nd call g
3rd call p
4th call Q
c. Total number of personal contacts 13
1st contact 11
2nd contact 2
3rd contact 0
4th contact 0
d. Total number of vehicles rejected
telephone 1
personal contact 1_
field 0_
laboratory 3
e. Total number of vehicles tested
£. Total number of vehicle owners with no telephone
or with unlisted telephone numbers 13
26.5 Percent of total number of
introductory letters mailed
g. Total number of vehicles which were leased or
non-privately owned 8_
16.3 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact 7_
Total number of vehicle owners who refused 7_
Total number of vehicle owners who moved 10
Total number of vehicles sold 8_
Total number of vehicles rejected for mechanical
problems 1_
Total number of vehicles rejected for maintenance 1_
Total number of vehicle owners who were sent letters
but no attempt was made to solicit their
participation 0_
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A-25
APPENDIX A
VEHICLE SAMPLING
Vehicle Engine Class SUMMARY Test Site St- Louis
a. Total number of introductory letters 2,889
b. Total number of telephone calls 3,104
1st call 2,159
2nd call 541
3rd call 2S5
4th call 149
c. Total number of personal contacts 367
1st contact 310
2nd contact 45
3rd contact 9
4th contact 3
d. Total number of vehicles rejected 822
telephone 691
personal contact 101
field 9
laboratory 21
e. Total number of vehicles tested 423
f. Total number of vehicle cm;Tiers with no telephone
or with unlisted telephone numbers 567
12.7 Percent of total number of
introductory letters nailed
g. Total number of vehicles which were leased or
non-pr?vately owned 506
17.5 Percent of total number of
introductory letters mailed
h. Total numher of vehicle owners unable to contact 241
Total number of vehicle owners who refused 524
Totnl number c,f vehicle owners who moved 175
Total number of vehicles sold 569
Total number of vehicles rejected for mechanical
problems 661
Total number of vehicles reiected for maintenance 16
Total number of vehicle ou-ner? nho were sent letters
but no attempt i^as made to solicit their
nart 111 D.i t ion 250
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A-26
APPENDIX A
VEHICLE SAILING
Vehicle Engine Class 227 Test Site St.
a. Total number of introductory letters
b. Total number of telephone calls
1st call 38
2nd call 14
3rd call 5
4th call 4
c. Total number of personal contacts
1st contact 8
2nd contact l_
3rd contact 0
4th contact 0
d. Total number of vehicles rejected
telephone 5
personal contact 0
field 0
laboratory 1
e. Total number of vehicles tested
f. Total number of vehicle owners with no telephone
or with unlisted telephone numbers
20.7 Percent of total number of
introductory letters mailed
g. Total number of vehicles which were leased or
non-privately owned
0 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact
Total number of vehicle owners who refused
Total number of vehicle owners who moved
Total number of vehicles solcl
Total number of vehicles rejected for mechanical
problems
Total number of vehicles rejected for maintenance
Total number of vehicle owners who were sent letters
but no attempt was made to solicit their
participation
-------
A-27
APPENDIX A
VEHICLE SAMPLING
Vehicle Engine Class 228 Test Site St. Louis
a. Total number of introductory letters 51
b. Total number of telephone calls 78
1st call 43
2nd call 17
3rd call 9
4th call 9
c. Total number of personal contacts 10
1st contact 9
2nd contact 1
3rd contact 0
4th contact 0
d. Total number of vehicles rejected 22
telephone 17
personal contact 0
field 4
laboratory 1
e. Total number of vehicles tested 4_
f. Total number of vehicle owners with no telephone
or with unlisted telephone numbers 6_
11.8 Percent of total number of
introductory letters mailed
g. Total number of vehicles which were leased or
non-privately owned 1_
2.0 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact 9_
Total number of vehicle owners who refused 6_
Total number of vehicle owners who moved 3_
Total number of vehicles sold 11
Total number of vehicles rejected for mechanical
problems 17
Total number of vehicles rejected ior maintenance 0_
Total number of vehicle owners who were sent letters
but no attempt was made to solicit their
participation 1_
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A-28
APPENDIX A
VEHICLE SAMPLING
Vehicle Engine Class 301 Test Site St. Louis
a. Total number of introductory letters 74
b. Total number of telephone calls 112
1st call 70
2nd call 18
3rd call 12
4th call 12
c. Total number of personal contacts
1st contact
2nd contact
3rd contact 0
4th contact 0
d. Total number of vehicles rejected
telephone 5
personal contact 0_
field 0
laboratory 0
e.
Total number of vehicles tested
r. Total number of vehicle owners with no telephone
or with unlisted telephone numbers
5.4 Percent of total number of
introductory letters mailed
g. Total number of vehicles which were leased or
non-privately owned
0 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact 6
Total number of vehicle owners who refused 17
Total number of vehicle owners who moved 2
Total number of vehicles sold 24
Total number of vehicles rejected for mechanical
problems 5
Total number of vehicles rejected for maintenance 0
Total number of vehicle owners who were sent letters
but no attempt was made to solicit their
participation 0
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A-29
APPENDIX A
VEHICLE SAMPLING
Vehicle Engine Class Test Site St. Louis
a. Total number of introductory letters 61
b. Total number of telephone calls 35
1st call 29
2nd call 5
3rd call 1
4th call 5"
c. Total number of personal contacts
1st contact 8
2nd contact 0
3rd contact 0
4th contact 0
d. Total number of vehicles rejected
telephone 3
personal contact 0
field I
laboratory 0
Total number of vehicles tested 18
f. Total number of vehicle owners with no telephone
or with unlisted telephone numbers 8_
1 Percent of total number of
introductory letters mailed
g. Total number of vehicles which were leased or
non-privately owned 13
21•3 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact 11
Total number of vehicle owners who refused 12
Total number of vehicle owners who moved 5_
Total number of vehicles sold 11
Total number of vehicles rejected for mechanical
problems 4
Total number of vehicles rejected for maintenance 0
Total number of vehicle owners who were sent letters
but no attempt was made to solicit their
participation 0
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A-30
APPENDIX A
VEHICLE SAMPLING
Vehicle Engine Class 303 Test Site St
a. Total number of introductory letters
b. Total number of telephone calls
ist call 54
2nd call 18
3rd call 11
4th call 3
c. Total number of personal contacts
1st contact 5
2nd contact 4
3rd contact 1
4th contact 0
Total number of vehicles rejected
telephone 9
personal contact 0
field 0
laboratory 0
e. Total number of vehicles tested
f. Total number of vehicle owners with no telephone
or with unlisted telephone numbers
10.0 Percent of total number of
introductory letters mailed
g. Total number of vehicles which were leased or
non-privately owned
18.3 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact
Total number of vehicle owners who refused
Total number of vehicle owners who moved
Total number of vehicles sold
Total number of vehicles rejected for mechanical
problems
Total number of vehicles rejected for paintenance
Total number of vehicle owners who were sent letters
but no attempt was made to solicit their
participation
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A-31
APPENDIX A
VEHICLE SAMPLING
Vehicle Engine Class Test Site St
a. Total number of introductory letters
b. 'Total number of telephone calls
1st call 53
2nd call 26
3rd call 4
4th call r
c. Total number of personal contacts
1st contact 0
2nd contact 0
3rd contact 0
4th contact 0
d. Total number of vehicles rejected
telephone 7
personal contact 0
fiaJd 0
laboratory 0
e. Total number of vehicles tested
f. Total number of vehicle owners with no telephone
or with unlisted telephone numbers
14.3 Percent of total number of
introductory letters mailed
g. Total number of vehicles which were leased or
non-privately owned
0 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact
Total number of vehicle owners who refused
Total number of vehicle owners who moved
Total number of vehicles sold
Total number of vehicles rejected for mechanical
problems
Total number of vehicles rejected for maintenance
Total number of vehicle owners who were sent letters
but no attempt was made to solicit their
participation
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A-32
APPENDIX A
VEHICLE SAILING
Vehicle Engine Class 505 Test Site St. Louis
a. Total number of introductory letters 85
b. Total number of telephone calls 67
1st call 62
2nd call 5
3rd call 1
4th call 1
c. Total number of personal contacts 17
1st contact 16
2nd contact 1
3rd contact 0
4th contact 0
d. Total number of vehicles rejected
telephone
personal contact
field
laboratory
e. Total number of vehicles tested 19
f. Total number of vehicle owners with no telephone
or with unlisted telephone numbers 17
20.0 Percent of total number of
introductory letters mailed
g. Total number of vehicles which were leased or
non-privately owned 23
27¦ 1 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact 3_
Total number of vehicle owners who refused 21
Total number of vehicle owners who moved 13
Total number of vehicles sold 22
Total number of vehicles rejected for mechanical
problems 6_
Total number of vehicles rejected for maintenance 0_
Total number of vehicle owners who were sent letters
but no attempt was Made to solicit their
participation 0
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A-33
APPENDIX A
VEHICLE SAMPLING
Vehicle Engine Class 307 Test Site St. Louis
a. Total number of introductory letters 118
b. Total number of telephone calls 110
1st call
2nd call 12
3rd call 6
4th call 0
c. Total number of personal contacts 12
1st contact 12
2nd contact 0
3rd contact 0
4th contact 0
d. Total number of vehicles rejected 45
telephone 42
personal contact 0
field 0
laboratory 3
Total number of vehicles tested 14
f. Total number of vehicle owners with no telephone
or with unlisted telephone numbers 17
14.4 Percent of total number of
introductory letters mailed
g. Total number of vehicles which were leased or
non-privately owned 66
55.9 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact 4
Total number of vehicle owners who refused 19
Total number of vehicle owners who moved 7_
Total number of vehicles sold 30
Total number of vehicles rejected for mechanical
problems 40
Total number of vehicles rejected for naintenance 1_
Total number of vehicle owners who were sent letters
but no attempt was made to solicit their
participation 3
-------
A-34
APPENDIX A
VEHICLE SAMPLING
Vehicle Engine Class 309 Test Site St. Louis
a. Total number of introductory letters 64
b. Total number of telephone calls 79
1st call 56
2nd call 9
3rd call 7 ~
4th call 7
c. Total number of personal contacts
1st contact 4
2nd contact I"
3rd contact 0
4th contact 0
d. Total number of vehicles rejected 48
telephone 44
personal contact 4
field 0
laboratory 0
e. Total number of vehicles tested 16
f. Total number of vehicle owners with no telephone
or with unlisted telephone numbers 17
26.6 Percent of total number of
introductory letters mailed
g. Total number of vehicles which were leased or
non-privately owned 7_
10.9 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact 13
Total number of vehicle owners who refused 20
Total number of vehicle owners who moved 2
Total number of vehicles sold 6_
Total number of vehicles rejected for mechanical
problems 7_
Total number of vehicles rejected for maintenance 0_
Total number of vehicle owners who were sent letters
but no attempt was made to solicit their
participation 0
-------
A-35
APPENDIX A
VEHICLE SAMPLING
Vehicle Engine Class 310 Test Site St. Louis
a. Total number of introductory letters 72
b. Total number of telephone calls
1st call 47
79
2nd call 19
3rd call 7_
4th call 6
c. Total number of personal contacts 24
1st contact 19
2nd contact 5
3rd contact 0
4th contact 0
d. Total number of vehicles rejected
telephone
personal contact
field
laboratory
e. Total number of vehicles tested 16
f. Total number of vehicle owners with no telephone
or with unlisted telephone numbers 17
23.6 Percent of total number of
introductory letters mailed
g. Total number of vehicles which were leased or
non-privately owned 0_
0 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact 5_
Total number of vehicle owners who refused 13
Total number of vehicle owners who moved ¦]_
Total number of vehicles sold 19
Total number of vehicles rejected for mechanical
problems
Total number of vehicles rejected for maintenance
Total number of vehicle owners who were sent letters
but no attempt was made to solicit their
participation 0_
-------
A-36
APPENDIX A
VEHICLE SAMPLING
Vehicle Engine Class 312 Test Site St. Louis
a. Total number of introductory letters 107
b. Total number of telephone calls 137
1st call 109
2nd call 17
3rd call a
4th call
c. Total number of personal contacts 1^
1st contact 14
2nd contact 1
3rd contact 0
4th contact 0
d. Total number of vehicles rejected 21
telephone 13
personal contact 8
fielu 0
laboratory 0
e. Total number of vehicles tested 19
f. Total number of vehicle owners with no telephone
or with unlisted telephone numbers 16
15.0 Percent of total number of
introductory letters mailed
g. Total number of vehicles which were leased or
non-privately owned 55
S1-4 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact
Total number of vehicle owners who refused 36_
Total number of vehicle owners who moved 3_
Total number of vehicles sold 32
Total number of vehicles rejected for mechanical
problems 13_
Total number of vehicles rejected /or maintenance 0_
Total number of vehicle owners who were sent letters
but no attempt was made to solicit their
participation 0
-------
A-37
APPENDIX A
VEHICLE SAILING
Vehicle Engine Class 315 Test Site St. Louis
a. Total number of introductory letters 81
b. total number of telephone calls lis
1st call 61
2nd call 25
3rd call 17
4th call 15
c. Total number of personal contacts 21
1st contact 21
2nd contact 0
3rd contact 0
4th contact 0
d. Total number of vehicles rejected
telephone 8
personal contact 0
field 13
laboratory 1
e. Total number of vehicles tested 15
t. Total number of vehicle owners with no telephone
or with unlisted telephone numbers 12.
14.8 Percent of total number of
introductory letters mailed
g. Total number of vehicles which were leased or
non-privately owned io
12.4 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact 5
Total number of vehicle owners who refused 14
Total number of vehicle owners who moved 20
Total number of vehicles sold 17
Total number oi vehicles rejected for mechanical
problems 7_
Total number of vehicles rejected for maintenance 1_
Total number of vehicle owners who were sent letters
but no attempt was made to solicit their
participation 1_
-------
A-38
APPENDIX A
VEHICLE SAMPLING
Vehicle Engine Class 324 Test Site St- Louis
a. Total number of introductory letters 86
b. Total number of telephone calls 85
1st call 73
2nd call 5
3rd call 4
4th call 3
c. Total number of personal contacts
1st contact 4
2nd contact 0
3rd contact 0
4th contact 0~
d. Total number of vehicles rejected 11
telephone 8
personal contact 0
field 0
laboratory 3
Total number of vehicles tested 10
f. Total number of vehicle owners with no telephone
or with unlisted telephone numbers 7
8.1 Percent of total number of
introductory letters mailed
g. Total number of vehicles which were leased or
non-privately owned 0
0 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact 3
Total number of vehicle owners who refused 23
Total number of vehicle owners who moved 5
Total number of vehicles sold 32
Total number of vehicles rejected for mechanical
problems 8
Total number of vehicles rejected for maintenance 0
Total number of vehicle owners who were sent letters
but no attempt was made to solicit their
participation
-------
A-39
APPENDIX A
VEHICLE SAMPLING
Vehicle Engine Class 326 Test Site St. Louis
a. Total number of introductory letters 43
b. Total number of telephone calls 56
1st call 32
2nd call 14
3rd call 7
4th call 3
c. Total number of personal contacts
1st contact 8
2nd contact 0
3rd contact 0
4th contact 0
d. Total number of vehicles rejected 6^
telephone 4
personal contact 0
field 1
laboratory 1
e. Total number of vehicles tested 15
f. Total number of vehicle owners with no telephone
or with unlisted telephone numbers 8_
18.6 Percent of total number of
introductory letters mailed
g. Total number of vehicles which were leased or
non-privately owned 0_
0 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact 0
Total number of vehicle owners who refused 8
Total number of vehicle owners who moved 1
Total number of vehicles sold 7_
Total number of vehicles rejected for mechanical
problems 4_
Total number of vehicles rejected for maintenance 1_
Total number of vehicle owners who were sent letters
but no attempt was made to solicit their
participation 1
-------
A-40
APPENDIX A
VEHICLE SAMPLING
Vehicle Engine Class 327 Test Site St. Louis
a. Total number of introductory letters 51
b. 'Total number of telephone calls 66
1st call 39
2nd call 16
3rd call 7
4th call 4
c. Total number of personal contacts 15
1st contact 15
2nd contact 0
3rd contact 0
4th contact 0
d. Total number of vehicles rejected 11
telephone 6
personal contact 5
field 0
laboratory 0
e. Total number of vehicles tested 19
t. Total number of vehicle owners with no telephone
or with unlisted telephone numbers 15
29.4 Percent of total number of
introductory letters mailed
g. Total number of vehicles which were leased or
non-privately owned 0
0 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact 0
Total number of vehicle owners who refused 5_
Total number of vehicle owners who moved 7_
Total number of vehicles sold 6
Total number of vehicles rejected for mechanical
problems 11
Total number of vehicles rejected for maintenance 2_
Total number of vehicle owners who were sent letters
but no attempt was made to solicit their
participation 0^
-------
A-41
APPEWIX A
VEHICLE SAILING
Vehicle Engine Class 331 Test Site St.
a. Total number of introductory letters
b. Total number of telephone calls
1st call -*2
2nd call 7
3rd call 4
4th call 2
c. Total number of personal contacts
1st contact 8
2nd contact 1
3rd contact 0
4th contact 0
Total number of vehicles rejected
telephone 5
personal contact
field 0
laboratory 0_
e. Total number of vehicles tested
f. Total number of vehicle owners with no telephone
or with unlisted telephone numbers
12.7 Percent of total number of
introductory letters mailed
g. Total number of vehicles which were leased or
non-privately owned
0 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact
Total number of vehicle owners who refused
Total number of vehicle owners who moved
Total number of vehicles sold
Total number of vehicles rejected for mechanical
problems
Total number of vehicles rejected for maintenance
Total number of vehicle owners who were sent letters
but no attempt was made to solicit their
participation
-------
A-42
APPENDIX A
VEHICLE SAffPLING
Vehicle Engine Class 338 Test Site St. Louis
«
a. Total number of introductory letters 45
b. Total number of telephone calls 30
1st call 17
2nd call 8
3rd call 3
4th call 2
c. Total number of personal contacts
1st contact
2nd contact
3rd contact
4th contact
d. Total number of vehicles rejected
telephone 8
personal contact 0
field 1
laboratory 0
e. Total number of vehicles tested 0_
f. Total number of vehicle owners with no telephone
or with unlisted telephone numbers 10
22.2 Percent of total number of
introductory letters mailed
g. Total number of vehicles which were leased or
non-privately owned 0_
0 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact 4_
Total number of vehicle owners who refused l_
Total number of vehicle owners who moved 3_
Total number of vehicles sold 2_
Total number of vehicles rejected for mechanical
problems 35
Total number of vehicles rejected lor maintenance 0_
Total number of vehicle owners who were sent letters
but no attempt was made to solicit their
participation 0
-------
A-43
APPENDIX A
VEHICLE SAMPLING
Vehicle Engine Class 341 Test Site St. Louis
a. Total number of introductory letters 41
b. total number of telephone calls 42
1st call 28
2nd call 11
3rd call 3
4th call 0
c. Total number of personal contacts
1st contact 3
2nd contact 0
3rd contact 0
4th contact 0
d. Total number of vehicles rejected 1
telephone 1
personal contact 0
field 0
laboratory 0
e. Total number of vehicles tested 16
£. Total number of vehicle owners with no telephone
or with unlisted telephone numbers 13
31.7 Percent of total number of
introductory letters mailed
g. Total number of vehicles which were leased or
non-privately owned 0
0 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact 12
Total number of vehicle owners who refused 3
Total number of vehicle owners who moved 4
Total number of vehicles sold 3
Total number of vehicles rejected for mechanical
problems 1_
Total number of vehicles rejected for maintenance 1_
Total number of vehicle owners who were sent letters
but no attempt was made to solicit their
participation 0
-------
A-44
APPENDIX A
VEHICLE SAMPLING
Vehicle Engine Class 342 Test Site St. Louis
Total number of introductory letters
Total number of telephone calls
1st call
2nd call
3rd call
4th call
c. Total number of personal contacts
1st contact 1
2nd contact 0
3rd contact Q
4th contact 0
d. Total number of vehicles rejected 0
telephone 0
personal contact 0
field 0
laboratory 0
e. Total number of vehicles tested 3
f. Total number of vehicle owners with no telephone
or with unlisted telephone numbers 1
14«3 Percent of total number of
introductory letters mailed
g. Total number of vehicles which were leased or
non-privately owned 0
0 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact 0
Total number of vehicle owners who refused 3_
Total number of vehicle owners who moved 0
Total number of vehicles sold 1
Total number of vehicles rejected for mechanical
problems 0
Total number of vehicles rejected for maintenance 0
Total number of vehicle owners who were sent letters
but no attempt was made to solicit their
participation 0
-------
A-45
APPENDIX A
VEHICLE SAMPLING
Vehicle Engine Class ^£9 Test Site St. Louis
a. Total number of introductory letters 200
b. Total number of telephone calls 30
1st call 28
2nd call 2
3rd cal1 0
4th call 0
c. Total number of personal contacts
1st contact 0
2nd contact
3rd contact
4th contact
d. Total number of vehicles rejected 19
telephone 16
personal contact 0
field 0
laboratory 3
e. Total number of vehicles tested
f. Total number of vehicle owners with no telephone
or with unlisted telephone numbers 2
1.0 Percent of total number of
introductory letters mailed
g. Total number of vehicles which were leased or
non-privately owned 2
1 • 0 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact 0
Total number of vehicle owners who refused 1_
Total number of vehicle owners who moved 5^
Total number of vehicles sold 3_
Total number of vehicles rejected for mechanical
problems 19
Total number of vehicles rejected cor maintenance 0
Total number of vehicle owners who were sent letters
but no attempt was made to solicit their
participation 172
-------
A-46
APPENDIX A
VEHICLE SAMPLING
Vehicle Engine Class 351 Test Site St. Louis
a. Total number of introductory letters 14
b. Total number of telephone calls 20
1st call 10
2nd call 6
3rd call 3
4th call 1
c. Total number of personal contacts
1st contact
2nd contact
3rd contact
4th contact
d. Total number of vehicles rejected
telephone
personal contact
field
laboratory
e. Total number of vehicles tested
t. Total number of vehicle owners with no telephone
or with unlisted telephone numbers
35.7 Percent of total number of
introductory letters mailed
g. Total number of vehicles which were leased of
non-privately owned
0 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact
Total number of vehicle owners who refused
Total number of vehicle owners who moved
Total number of vehicles sold
Total number of vehicles rejected for mechanical
problems
Total nunber of vehicles rejected for maintenance
Total number of vehicle owners who were sent letters
but no attempt was made to solicit their
participation
-------
A-47
APPENDIX A
VEHICLE SAMPLING
Vehicle Engine Class 355 Test Site St. Louis
a. Total number of introductory letters 60
b. Total number of telephone calls 66
1st call 42
2nd call 15
3rd call 6
4th call
c. Total number of personal contacts
1st contact 4
2nd contact 0
3rd contact 0
4th contact 0
d. Total number of vehicles rejected 5d
telephone 48
personal contact 4
field 0_
laboratory 2
o. Total number of vehicles tested 8_
f. Total number of vehicle owners with no telephone
or with unlisted telephone numbers 9
15.0 Percent of total number of
introductory letters mailed
g. Total number of vehicles which were leased or
non-privately owned 5_
3 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact 9_
Total number of vehicle owners who refused 5_
Total number cf vehicle owners who moved 9_
Total number of vehicles sold 7_
Total number of vehicles rejected for mechanical
problems 22
Total number of vehicles rejected for maintenance 0_
Total number of vehicle owners who were sent letters
but no attempt ;%as made to solicit their
participation 0
-------
A-48
APPENDIX A
VEHICLE SAMPLING
Vehicle Engine Class 356 Test Site St. Louis
Total number of introductory letters 56
Total number of telephone calls 100
1st call 60
2nd call Z0
3rd call 15
4th call 5"
c. Total number of personal contacts 17
1st contact 14
2nd contact 3
3rd contact 0
4th contact 0
d. Total number of vehicles rejected 45
telephone 28
personal contact
field
laboratory
e. Total number of vehicles tested 12
Total number of vehicle owners with no telephone
or with unlisted telephone numbers 14
25.0 Percent of total number of
introductory letters mailed
Total number of vehicles which were leased or
non-privately owned 5_
8-9 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact 1Q
Total number of vehicle owners who refused 15
Total number of vehicle owners who moved i_
Total number of vehicles sold 8
Total number of vehicles rejected for mechanical
problems 2_
Total number of vehicles rejected for maintenance 0_
Total number of vehicle owners who were sent letters
but no attempt was made to solicit their
participation 0
-------
A-49
APPENDIX A
VEHICLE SAMPLING
Vehicle Engine Class Test Site St. Louis
a. Total number of introductory letters 159
b. Total number of telephone calls 206
1st call 171
2nd call 20
3rd call 9
4th call 6
c. Total number of personal contacts 39_
1st contact 27
2nd contact 6
3rd contact 4
4th contact 2
d. Total number of vehicles rejected 44
telephone 28
cersonal contact 15
field 0
laboratory 1
e. Total number of vehicles tested 25
f. Total number of vehicle owners with no telephone
or with unlisted telephone numbers 25
15.7 Percent of total number of
introductory letters mailed
g. Total number of vehicles which were leased or
non-privately owned 65
39.6 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact 10_
Total number of vehicle owners who refused 20
Total number of vehicle owners who moved 6_
Total number of vehicles sold 52
Total number of vehicles rejected for mechanical
problems * 46
Total number of vehicles rejected for maintenance 0_
Total number of vehicle owners who were sent letters
but no attempt was made to solicit their
participation 2_
*3 vehicles were stolen from the vehicle owners
-------
A-50
APPENDIX A
VEHICLE SAILING
Vehicle Engine Class 402 Test Site St. Louis
a. Total number of introductory letters 225
b. Total number of telephone calls 264
1st call 168
2nd.call 62
3rd call 25
4th call 9
c. Total number of personal contacts 20
1st contact 18
2nd contact 2
3rd contact 0
4th contact 0
d. Total numbeT of vehicles Tejected 167
telephone 150
personal contact 14
field 2
laboratory 1
e. Total number of vehicles tested 19
f. Total number of vehicle owners with no telephone
or with unlisted telephone numbers 20
8.9 Percent of total number of
introductory letters mailed
g. Total number of vehicles which were leased or
non-privately owned 101
44.9 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact 25
Total number of vehicle owners who refused 28
Total number of vehicle owners who moved 6_
Total number of vehicles sold 48
Total number of vehicles rejected for mechanical
problems 98
Total number of vehicles rejected for maintenance 0_
Total number of vehicle owners who were sent letters
but no attempt was made to solicit their
participation 0
-------
A-51
APPENDIX A
VEHICLE SAMPLING
Vehicle Engine Class 412/414 Test Site St. Louis
a. Total number of introductory letters 312
b. Total number of telephone calls 385
1st call 273
2nd call 60
3rd call 34
4th call 18
Total number of personal contacts 25
1st contact 20
2nd contact 3
3rd contact 2
4th contact 0
d. Total number of vehicles rejected 100
telephone 93
personal contact 6
field 0
laboratory 1
e. Total number of vehicles tested 25
f. Total number of vehicle owners with no telephone
or with unlisted telephone numbers 40
12.8 Percent of total number of
introductory letters mailed
g. Total number of vehicles which were leased or
non-privately owned 77
24.7 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact 31
Total number of vehicle owners who refused 63
Total number of vehicle owners who moved 9
Total number of vehicles sold 86
Total number of vehicles rejected for mechanical
problems 94
Total number of vehicles rejected tor maintenance £
Total number of vehicle owners who were sent letters
but no attempt was made to solicit their
participation 0
-------
A-52
APPENDIX A
VEHICLE SAMPLING
Vehicle Engine Class 413 Test Site St. Louis
a. Total number of introductory letters 52
b. Total number of telephone calls 88
1st call 43
2nd call
3rd call y_
4th call 8
c. Total number of personal contacts 10
1st contact 8
2nd contact 2
3rd contact 0
4th contact
d. Total number of vehicles rejected 23
telephone 15
oersonal contact 6
field 0_
laboratory 2
e. Total number of vehicles tested 19
f. Total number of vehicle owners with no telephone
or with unlisted telephone numbers 8_
15.4 Percent of total number of
introductory letters mailed
g. Total number of vehicles which were leased or
non-privately owned 0_
0 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact 0^
Total number of vehicle owners who refused 11
Total number c.f vehicle owners who moved 1_
Total number of vehicles sold 5_
Total number of vehicles rejected for mechanical
problems 14
Total number of vehicles rejected for maintenance 0_
Total number of vehicle owners who were sent letters
but no attempt was made to solicit their
part uinat ion 2
-------
A-53
APPENDIX A
VEHICLE SAMPLING
Vehicle Engine Class 415 Test Site St. Louis
a. Total number of introductory letters 125
b. Total number of telephone calls 103
1st call 92
2nd call 7
3rd call 2
4th call 2
c. Total number of personal contacts 14_
1st contact 14
2nd contact 0
3rd contact 0
4th contact 0
d. Total number of vehicles rejected 42
telephone 37
personal contact 5
field Q
laboratory Q
e. Total number of vehicles tested 17
f. Total number of vehicle owners with no telephone
or with unlisted telephone numbers 10
8.0 Percent of total number of
introductory letters mailed
g. Total number of vehicles which were leased or
non-privately owned 17
13.6 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact 10_
Total number of vehicle owners who refused n_
Total number of vehicle owners who moved 5_
Total number of vehicles sold 14_
Total number of vehicles rejected for mechanical
problems 68
Total number of vehicles rejected for maintenance 0_
Total number of vehicle owners who were sent letters
but no attempt was made to solicit their
participation 0_
-------
A-54
APPENDIX A
VEHICLE SAMPLING
Vehicle Engine Class 416 Test Site St.
a. Total number of introductory letters
b. Total number of telephone calls
1st call 113
2nd call 21>
3rd call 10
4th call T
c. Total number of personal contacts
1st contact 20
2nd contact 10
3rd contact 1_
4th contact 1
d. Total number of vehicles rejected
telephone 16
personal contact 4_
field 0
laboratory 0
e. Total number of vehicles tested
f. Total number of vehicle owners with no telephone
or with unlisted telephone numbers
4 • 6 Percent of total number of
introductory letters mailed
g. Total number of vehicles which were leased or
non-privately owned
-6 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact
Total number of vehicle owners who refused
Total number of vehicle owners who moved
Total number of vehicles sold
Total number of vehicles rejected for mechanical
problems
Total number of vehicles rejected tor maintenance
Total number of vehicle o..Tiers who were sent letters
but no attempt was made to solicit their
part icipation
-------
A-55
APPENDIX A
VEHICLE SAILING
Vehicle Engine Class Test Site St. Louis
a. Total number of introductory letters 254
b. Total number of telephone calls 308
1st call 216
2nd call 53
3rd call 26
4th call 13
c. Total number of personal contacts 23_
1st contact 18
2nd contact 4
3rd contact 1 ~
4th contact 8
d. Total number of vehicles rejected 69
telephone 62
personal contact 6
field o
laboratory i
Total number of vehicles tested 17
f. Total number of vehicle owners with no telephone
or with unlisted telephone numbers 23
9.1 Percent of total number of
introductory letters mailed
g. Total number of vehicles which were leased or
non-privately owned I_
0.4 Percent of total number of
introductory letters mailed
h. Total number of vehicle owners unable to contact 43
Total number of vehicle owners who refused 68
Total number of vehicle owners who moved 8
Total number of vehicles sold 47
Total number of vehicles rejected for mechanical
problems 69
Total number of vehicles rejected for maintenance 0
Total number of vehicle owners who were sent letters
but no attempt was made to solicit their
participation 1_
-------
B-l
APPENDIX B
SUMMARY OF VEHICLE MAINTENANCE
Los Angeles and St. Louis
-------
B-2
APPENDIX B
SUMMARY OF VEHICLE MAINTENANCE
Class No. SUMMARY Test gite Los Angeles
Type of Maintenance
Item Inspected
Number
Adjusted
Number
Repaired
Number
Replaced
1.
Fuel Filter
-
-
86
2.
Fuel Tank 5 Lines
1
1
2
3.
Idle Stop Solenoid
-
3
1
4.
Carburetor Choke § Accelerator
Linkage
-
4
-
5.
Fuel Vapor Inlet Filter
1
1
55
6.
Fuel Hoses § Vapor Lines
-
1
-
7.
Evaporative Emissions Canister
-
-
-
8.
PCV Valve 5 System
1
9
7
9.
Crankcase Inlet Air Cleaner
5
1
74
10.
Air Cleaner Element
-
-
203
11.
Thermostatically Controlled
Air Cleaner
-
2
-
12.
A.I.R. System
-
-
2
13.
EGR System
2
4
3
14.
Electrical Heads & Vacuum
Hoses
-
14
1
15.
Exhaust System
-
2
1
16.
Radiator Core
-
1
-
17.
Air Conditioner Condenser CoTe
-
-
-
18.
Engine Coolant Level
22
-
3
19.
Engine Coolant Strength
8
1
1
20.
Radiator Pressure Cap
-
-
4
21.
Ignition Point Dwell
145
-
-
22.
Ignition Timing
183
-
-
23.
Idle CO
291
-
-
24.
Idle RPM
309
-
-
25.
Ignition Points
-
-
23
26.
Ignition Condenser
-
-
9
27.
Wires
-
-
17
28.
Cap
-
-
18
29.
Rotor
"
—
29
TOTAL NUMBER OF CARS TESTED = 326
-------
APPENDIX B
SUMMARY OF VEHICLE MAINTENANCE
Class
No. 227
Test Site
Los Angeles
Type of Maintenance
Item Inspected
Number
Adjusted
Number
Repaired
Number
Replaced
1.
Fuel Filter
-
-
1
2.
Fuel Tank 5 Lines
-
-
-
3.
Idle Stop Solenoid
-
-
-
4.
Carburetor Choke 5 Accelerator
Linkage
-
-
-
S.
Fuel Vapor Inlet Filter
-
-
-
6.
Fuel Hoses £ Vapor Lines
-
-
-
7.
Evaporative Emissions Canister
-
-
-
8.
PCV Valve 5 System
-
-
1
9.
Crankcase Inlet Air Cleaner
-
-
8
10.
Air Cleaner Element
-
-
-
11.
Thermostatically Controlled
Air Cleaner
-
-
-
12.
A.I.R. System
-
-
-
13.
EGR System
-
-
-
14.
Electrical Heads S Vacuum
Hoses
-
-
-
15.
Exhaust System
-
-
-
16.
Radiator Core
-
-
-
17.
Air Conditioner Condenser CoTe
-
-
-
18.
Engine Coolant Level
1
-
1
19.
Engine Coolant Strength
-
-
-
20.
Radiator Pressure Cap
-
-
-
21.
Ignition Point Dwell
8
-
-
22.
Ignition Timing
14
-
-
23.
Idle CO
15
-
-
24.
Idle RPM
16
-
-
25.
Ignition Points
-
-
1
26.
Ignition Condenser
-
-
-
27.
Wires
-
-
-
28.
Cap
-
-
1
29.
Rotor
-
-
1
TOTAL NUMBER OF CARS TESTED = 17
-------
B-4
APPENDIX B
SUMMARY OF VEHICLE MAINTENANCE
Class No. 228 Test Site Los Angeles
Type of Maintenance
Item Inspected
Number
Adjusted
Number
Repaired
Number
Replaced
1.
Fuel Filter
-
-
1
2.
Fuel Tank § Lines
-
-
-
3.
Idle Stop Solenoid
-
1
-
4.
Carburetor Choke § Accelerator
Linkage
-
1
-
5.
Fuel Vapor Inlet Filter
-
-
8
6.
Fuel Hoses 5 Vapor Lines
-
-
-
7.
Evaporative Emissions Canister
-
-
-
8.
PCV Valve 5 System
-
-
-
9.
Crankcase Inlet Air Cleaner
-
-
-
10.
Air Cleaner Element
-
-
9
11.
Thermostatically Controlled
Air Cleaner
-
-
-
12.
A.I.R. System
-
-
1
13.
EGR System
-
-
-
14.
Electrical Heads § Vacuum
Hoses
-
2
-
15.
Exhaust System
-
-
-
16.
Radiator Core
-
1
-
17.
Air Conditioner Condenser Core
-
-
-
18.
Engine Coolant Level
1
-
-
19.
Engine Coolant Strength
-
-
-
20.
Radiator Pressure Cap
-
-
-
21.
Ignition Point Dwell
4
-
22.
Ignition Timing
6
-
-
23.
Idle CO
12
-
-
24.
Idle RPM
12
-
-
25.
Ignition Points
-
-
1
26.
Ignition Condenser
-
-
27.
Wires
-
-
1
28.
Cap
-
-
29.
Rotor
TOTAL NUMBER OF CARS TESTED = 14
-------
B-5
APPENDIX B
SUMMARY OF VEHICLE MAINTENANCE
Class No. 301 Test Site Los Angeles
Type of Maintenance
Item Inspected
Number
Adjusted
Number
Repaired
Number
Replaced
1.
Fuel Filter
-
-
6
2.
Fuel Tank 5 Lines
-
-
-
3.
Idle Stop Solenoid
-
1
-
4.
Carburetor Choke & Accelerator
Linkage
-
-
-
s.
Fuel Vapor Inlet Filter
-
-
6
6.
Fuel Hoses § Vapor Lines
-
-
-
7.
Evaporative Emissions Canister
-
-
-
8.
PCV Valve 5 System
-
-
-
9.
Crankcase Inlet Air Cleaner
-
-
-
10.
Air Cleaner Element
-
-
7
11.
Thermostatically Controlled
Air Cleaner
-
-
-
12.
A.I.R. System
-
-
-
13.
EGR System
-
-
-
14.
Electrical Heads § Vacuum
Hoses
-
-
-
15.
Exhaust System
-
-
-
16.
Radiator Core
-
-
-
17.
AiT Conditioner Condenser Core
-
-
-
18.
Engine Coolant Level
1
-
-
19.
Engine Coolant Strength
1
-
-
20.
Radiator Pressure Cap
-
-
-
21.
Ignition Point Dwell
9
-
-
22.
Ignition Timing
6
-
-
23.
Idle CO
14
-
-
24.
Idle RPM
13
-
-
25.
Ignition Points
-
-
-
26.
Ignition Condenser
-
-
-
27.
Wires
-
-
-
28.
Cap
-
-
-
29.
Rotor
""
TOTAL NUMBER OF CARS TESTED = 14
-------
B-6
APPENDIX B
SUMMARY OF VEHICLE MAINTENANCE
Class No. ^ jest site Los Angeles
Type of Maintenance
Item Inspected
Number
Adjusted
Number
Repaired
Number
Replaced
1.
Fuel Filter
-
-
2
2.
Fuel Tank § Lines
-
-
-
3.
Idle Stop Solenoid
-
-
-
4.
Carburetor Choke 5 Accelerator
Linkage
-
-
12
5.
Fuel Vapor Inlet Filter
1
-
6.
Fuel Hoses § Vapor Lines
-
-
-
7.
Evaporative Emissions Canister
-
-
-
8.
PCV Valve § System
-
-
-
9.
Crankcase Inlet Air Cleaner
4
1
-
10.
Air Cleaner Element
-
-
11
11.
Thermostatically Controlled
Air Cleaner
-
-
-
12.
A.I.R. System
-
-
-
13.
EGR System
-
-
-
14.
Electrical Heads & Vacuum
Hoses
-
1
-
IS.
Exhaust System
-
-
•
16.
Radiator Core
-
-
-
17.
Air Conditioner Condenser Core
-
-
-
18.
Engine Coolant Level
1
-
-
19.
Engine Coolant Strength
-
-
-
20.
Radiator Pressure Cap
-
-
-
21.
Ignition Point Dwell
-
"
-
22.
Ignition Timing
8
-
-
23.
Idle CO
18
-
-
24.
Idle RPM
18
-
-
25.
Ignition Points
-
-
-
26.
Ignition Condenser
-
"
-
27.
Wires
-
-
2
28.
Cap
-
-
29.
Rotor
TOTAL NUMBER OF CARS TESTED = 18
-------
B-7
APPENDIX 6
SUMMARY OF VEHICLE MAINTENANCE
Class No. 303 Test Site Los Angeles
'
Type of Maintenance
Item Inspected
Number
Adjusted
Number
Repaired
Number
Replaced
1.
Fuel Filter
-
-
3
2.
Fuel Tank £ Lines
-
-
-
3.
Idle Stop Solenoid
-
-
-
4.
Carburetor Choke 5 Accelerator
Linkage
-
-
-
5.
Fuel Vapor Inlet Filter
-
-
-
6.
Fuel Hoses 5 Vapor Lines
-
-
-
7.
Evaporative Emissions Canister
-
-
-
8.
PCV Valve § System
-
-
-
9.
Crankcase Inlet Air Cleaner
-
-
9
10.
Air Cleaner Element
-
-
8
11.
Thermostatically Controlled
Air Cleaner
-
-
-
12.
A.I.R. System
-
-
-
13.
EGR System
1
1
-
14.
Electrical Heads § Vacuum
Hoses
-
-
-
15.
Exhaust System
-
-
-
16.
Radiator Core
-
-
-
17.
Air Conditioner Condenser Core
-
-
-
18.
Engine Coolant Level
2
-
-
19.
Engine Coolant Strength
1
-
-
20.
Radiator Pressure Cap
-
-
1
21.
Ignition Point Dwell
6
-
-
22.
Ignition Timing
9
-
-
23.
Idle CO
13
-
-
24.
Idle RPM
16
-
-
25.
Ignition Points
-
-
1
26.
Ignition Condenser
-
-
-
27.
Wires
-
-
-
28.
Cap
-
-
1
29.
Rotor
-
-
1
TOTAL NUMBER OF CARS TESTED = 16
-------
B-8
APPENDIX B
SUMMARY OF VEHICLE MAINTENANCE
Class No. 304 jest site Los Angeles
Type of Maintenance
Item Inspected
Number
Adjusted
Number
Repaired
Number
Replaced
1.
Fuel Filter
-
-
4
2.
Fuel Tank 5 Lines
-
-
-
3.
Idle Stop Solenoid
-
-
-
4.
Carburetor Choke 5 Accelerator
Linkage
-
1
-
5.
Fuel Vapor Inlet Filter
-
-
2
6.
Fuel Hoses 5 Vapor Lines
-
-
-
7.
Evaporative Emissions Canister
-
-
-
8.
PCV Valve § System
-
-
-
9.
Crankcase Inlet Air Cleaner
-
-
-
10.
Air Cleaner Element
-
-
10
11.
Thermostatically Controlled
Air Cleaner
-
-
-
12.
A.I.R. System
-
-
-
13.
EGR System
-
-
-
14.
Electrical Heads £ Vacuum
Hoses
-
1
-
15.
Exhaust System
-
-
-
16.
Radiator Core
-
-
-
17.
AiT Conditioner Condenser Core
-
-
-
18.
Engine Coolant Level
1
-
-
19.
Engine Coolant Strength
-
-
-
20.
Radiator Pressure Cap
-
-
-
21.
Ignition Point Dwell
8
-
-
22.
Ignition Timing
7
-
-
23.
Idle CO
16
-
-
24.
Idle RPM
13
-
-
25.
Ignition Points
-
-
1
26.
Ignition Condenser
-
-
-
27.
Wires
1
-
1
28,
Cap
-
-
-
29.
Rotor
1
TOTAL NUMBER OF CARS TESTED = 16
-------
B-9
APPENDIX B
SUMMARY OF VEHICLE MAINTENANCE
Class No. 305 Test Site
Los Angeles
Type of Maintenance
Item Inspected
Number
Adjusted
Number
Repaired
Number
Replaced
1.
Fuel Filter
-
-
5
2.
Fuel Tank G Lines
-
-
-
3.
Idle Stop Solenoid
-
-
-
4.
Carburetor Choke 5 Accelerator
Linkage
-
-
-
5.
Fuel Vapor Inlet Filter
-
-
-
6.
Fuel Hoses § Vapor Lines
-
-
-
7.
Evaporative Emissions Canister
-
-
-
8.
PCV Valve § System
-
-
1
9.
Crankcase Inlet Air Cleaner
-
-
14
10.
Air Cleaner Element
-
-
12
11.
Thermostatically Controlled
Air Cleaner
-
-
-
12.
A.I.R. System
-
-
-
13.
EGR System
1
-
1
14.
Electrical Heads & Vacuum
Hoses
-
1
-
15.
Exhaust System
-
-
-
16.
Radiator Core
-
-
-
17.
Air Conditioner Condenser Core
-
-
-
18.
Engine Coolant Level
4
-
-
19.
Engine Coolant Strength
3
-
-
20.
Radiator Pressure Cap
-
-
-
21.
Ignition Point Dwell
6
-
-
22.
Ignition Timing
11
-
-
23.
Idle CO
14
-
-
24.
Idle RPM
15
-
-
25.
Ignition Points
-
-
3
26.
Ignition Condenser
-
-
2
27.
Wires
-
-
2
28.
Cap
-
-
2
29.
Rotor
-
-
5
TOTAL NUMBER OF CARS TESTED = 16
-------
B-10
APPENDIX B
SUMMARY OF VEHICLE MAINTENANCE
Class No. 307 Test Site Los
Type of Maintenance
Item Inspected
Number
Adjusted
Number
Repaired
Number
Replaced
I.
Fuel Filter
-
-
2
2.
Fuel Tank 5 Lines
-
-
-
3.
Idle Stop Solenoid
-
-
-
4.
Carburetor Choke 6 Accelerator
Linkage
-
1
-
5.
Fuel Vapor Inlet Filter
-
-
-
6.
Fuel Hases § Vapor Lines
-
-
-
7.
Evaporative Emissions Canister
-
-
-
8.
PCV Valve 5 System
-
-
-
9.
Crankcase Inlet Air Cleaner
-
-
11
10.
Air Cleaner Element
-
-
10
11.
Thermostatically Controlled
Air Cleaner
-
-
-
12.
A.I.R. System
-
-
-
13.
EGR System
-
-
1
14.
Electrical Heads § Vacuum
Hoses
-
-
-
15.
Exhaust System
-
-
-
16.
Radiator Core
-
-
-
17.
AiT Conditioner Condenser Core
-
-
-
18.
Engine Coolant Level
-
-
-
19.
Engine Coolant Strength
-
-
-
20.
Radiator Pressure Cap
-
-
1
21.
Ignition Point Dwell
9
-
-
22.
Ignition Timing
10
-
-
23.
Idle CO
12
-
-
24.
Idle RPM
12
-
-
25.
Ignition Points
-
-
3
26.
Ignition Condenser
-
-
2
27.
Wires
-
-
4
28.
Cap
-
-
1
29.
Rotor
~
6
TOTAL NUMBER OF CARS TESTED =12
-------
B-ll
APPENDIX B
SUMMARY OF VEHICLE MAINTENANCE
Class No. 310 Test site Los Angeles
Type of Maintenance
Item Inspected
Number
Adjusted
Number
Repaired
Number
Replaced
1.
Fuel Filter
-
-
-
2.
Fuel Tank & Lines
-
-
-
3.
Idle Stop Solenoid
-
-
-
4.
Carburetor Choke § Accelerator
Linkage
-
-
-
5.
Fuel Vapor Inlet Filter
-
-
-
6.
Fuel Hoses § Vapor Lines
-
1
-
7.
Evaporative Emissions Canister
-
-
-
8.
PCV Valve 6 System
-
-
1
9.
Crankcase Inlet Air Cleaner
-
-
13
10.
Air Cleaner Element
-
-
12
11.
Thermostatically Controlled
Air Cleaner
-
-
-
12.
A.I.R. System
-
-
-
13.
EGR System
-
-
-
14.
Electrical Heads § Vacuum
Hoses
-
-
-
15.
Exhaust System
-
1
-
16.
Radiator Core
-
-
-
17.
Air Conditioner Condenser Core
-
-
-
18.
Engine Coolant Level
-
-
-
19.
Engine Coolant Strength
-
-
20.
Radiator Pressure Cap
-
-
-
21.
Ignition Point Dwell
11
-
-
22.
Ignition Timing
12
-
-
23.
Idle CO
14
-
-
24.
Idle RPM
14
-
-
25.
Ignition Points
-
-
4
26.
Ignition Condenser
-
-
1
27.
Wires
-
-
-
28.
Cap
-
-
3
29.
Rotor
~
""
TOTAL NUMBER OF CARS TESTED = 15
-------
B-12
APPENDIX B
SUMMARY OF VEHICLE MAINTENANCE
Class No. 312 Test site Los Angeles
Type of Maintenance
Item Inspected
Number
Adjusted
Number
Repaired
Number
Replaced
1.
Fuel Filter
-
-
7
2.
Fuel Tank § Lines
-
-
1
3.
Idle Stop Solenoid
-
-
-
4.
Carburetor Choke § Accelerator
Linkage
-
-
-
S.
Fuel Vapor Inlet Filter
-
-
-
6.
Fuel Hoses § Vapor Lines
-
-
-
7.
Evaporative Emissions Canister
-
-
-
8.
PCV Valve 6 System
-
-
-
9.
Crankcase Inlet Air Cleaner
-
-
13
10.
Air Cleaner Element
-
-
12
11.
Thermostatically Controlled
Air Cleaner
-
-
-
12.
A.I.R. System
-
-
-
13.
EGR System
-
3
1
14.
Electrical Heads § Vacuum
Hoses
-
1
-
IS.
Exhaust System
-
-
-
16.
Radiator Core
-
-
-
17.
Air Conditioner Condenser Core
-
-
-
18.
Engine Coolant Level
1
-
-
19.
Engine Coolant Strength
-
-
-
20.
Radiator Pressure Cap
-
-
-
21.
Ignition Point Dwell
8
-
-
22.
Ignition Timing
12
-
-
23.
Idle CO
13
-
-
24.
Idle RPM
15
-
-
25.
Ignition Points
-
-
-
26.
Ignition Condenser
-
-
-
27.
Wires
-
-
-
28.
Cap
-
-
-
29.
Rotor
-
-
-
TOTAL NUMBER OF CARS TESTED = 16
-------
B-13
APPENDIX B
SUMMARY OF VEHICLE MAINTENANCE
Class No. 315 jest site Los Angeles
Type of Maintenance
Item Inspected
Number
Adjusted
Number
Repaired
Number
Replaced
1.
Fuel Filter
-
-
8
2.
Fuel Tank 5 Lines
-
-
-
3.
Idle Stop Solenoid
-
-
-
4.
Carburetor Choke 6 Accelerator
Linkage
-
-
-
5.
Fuel Vapor Inlet Filter
-
-
3
6.
Fuel Hoses § Vapor Lines
-
-
-
7.
Evaporative Emissions Canister
-
-
-
8.
PCV Valve § System
-
-
-
9.
Crankcase Inlet Air Cleaner
-
-
-
10.
Air Cleaner Element
-
-
15
11.
Thermostatically Controlled
Air Cleaner
-
-
-
12.
A.I.R. System
-
-
-
13.
EGR System
-
-
-
14.
Electrical Heads 5 Vacuum
Hoses
-
-
-
15.
Exhaust System
-
-
-
16.
Radiator Core
-
-
-
17.
Air Conditioner Condenser Core
-
-
-
18.
Engine Coolant Level
1
-
-
19.
Engine Coolant Strength
-
-
-
20.
Radiator Pressure Cap
-
-
-
21.
Ignition Point Dwell
13
-
-
22.
Ignition Timing
11
-
-
23.
Idle CO
18
-
-
24.
Idle RPM
17
-
-
25.
Ignition Points
-
-
-
26.
Ignition Condenser
-
-
-
27.
Wires
-
-
-
28.
Cap
-
-
-
29.
Rotor
-
TOTAL NUMBER OF CARS TESTHD = 18
-------
B-14
APPENDIX B
SUMMARY OF VEHICLE MAINTENANCE
Class No. 324 Test site Los Angeles
Type of Maintenance
Item Inspected
Number
Adjusted
Number
Repaired
Number
Replaced
1.
Fuel Filter
-
-
8
2.
Fuel Tank 5 Lines
-
-
-
3.
Idle Stop Solenoid
-
-
1
4.
Carburetor Choke § Accelerator
Linkage
-
-
-
5.
Fuel Vapor Inlet Filter
-
-
2
6.
Fuel Hoses & Vapor Lines
-
-
-
7.
Evaporative Emissions Canister
-
-
-
8.
PCV Valve § System
-
-
-
9.
Crankcase Inlet Air Cleaner
-
-
-
10.
Air Cleaner Element
-
-
10
11.
Thermostatically Controlled
Air Cleaner
-
-
-
12.
A.I.R. System
-
-
-
13.
EGR System
-
-
-
14.
Electrical Heads § Vacuum
Hoses
-
-
-
15.
Exhaust System
-
-
-
16.
Radiator Core
-
-
-
17.
Air Conditioner Condenser Core
-
-
-
18.
Engine Coolant Level
3
-
-
19.
Engine Coolant Strength
-
-
-
20.
Radiator Pressure Cap
-
-
-
21.
Ignition Point Dwell
8
-
-
22.
Ignition Timing
10
-
-
23.
Idle CO
16
-
-
24.
Idle RPM
16
-
-
25.
Ignition Points
-
-
-
26.
Ignition Condenser
-
-
-
27.
Wires
-
-
-
28.
Cap
-
-
1
29.
Rotor
-
-
3
TOTAL NUMBER OF CARS TESTED = 17
-------
B-15
APPENDIX B
SUMMARY OF VEHICLE MAINTENANCE
Class No. 326 Test Site Los Angeles
Type of Maintenance
Item Inspected
Number
Adjusted
Number
Repaired
Number
Replaced
1.
Fuel Filter
-
-
9
2.
Fuel Tank 5 Lines
-
-
-
J.
Idle Stop Solenoid
-
1
-
4.
Carburetor Choke 5 Accelerator
Linkage
-
1
-
5.
Fuel Vapor Inlet Filter
-
-
4
6.
Fuel Hoses 5 Vapor Lines
-
-
-
7.
Evaporative Emissions Canister
-
-
-
8.
PCV Valve System
-
-
-
9.
Crankcase Inlet Air Cleaner
-
-
-
10.
Air Cleaner Element
-
-
\l
11.
Thermostatically Controlled
Air Cleaner
-
-
-
12.
A.I.R. System
-
-
-
13.
EGR System
-
-
-
14.
Electrical Heads fj Vacuum
Hoses
-
1
-
15.
Exhaust System
-
-
-
16.
Radiator Core
-
-
-
17.
AiT Conditioner Condenser CoTe
-
-
-
18.
Engine Coolant Level
1
-
-
19.
Engine Coolant Strength
-
-
-
20.
Radiator Pressure Cap
-
-
-
21.
Ignition Point Dwell
9
-
-
22.
Ignition Timing
11
-
-
23.
Idle CO
IS
-
-
24.
Idle RPM
IS
-
-
25.
Ignition Points
-
-
4
26.
Ignition Condenser
-
-
-
27.
Wires
-
-
-
28.
Cap
-
-
1
29.
Rotor
3
TOTAL NUMBER OF CARS TESTED = 15
-------
B-16
APPENDIX B
SUMMARY OF VEHICLE MAINTENANCE
Class No. 327 Test Site Los AnEeles
Type of Maintenance
Item Inspected
Number
Adjusted
Number
Repaired
Number
Replaced
1.
Fuel Filter
-
-
6
2.
Fuel Tank 5 Lines
-
-
-
3.
Idle Stop Solenoid
-
-
-
4.
Carburetor Choke Accelerator
Linkage
-
-
-
5.
Fuel Vapor Inlet Filter
-
-
8
6.
Fuel Hoses & Vapor Lines
-
-
-
7.
Evaporative Emissions Canister
-
-
-
8.
PCV Valve & System
1
9
2
9.
Crankcase Inlet Air Cleaner
-
-
-
10.
Air Cleaner Element
-
-
16
11.
Thermostatically Controlled
Air Cleaner
-
-
-
12.
A.I.R, System
-
-
1
13.
EGR System
-
-
-
14.
Electrical Heads 5 Vacuum
Hoses
-
-
-
15.
Exhaust System
-
-
-
16.
Radiator Core
-
-
-
17.
Air Conditioner Condenser Core
-
-
-
18.
Engine Coolant Level
3
-
-
19.
Engine Coolant Strength
2
-
-
20.
Radiator Pressure Cap
-
-
-
21.
Ignition Point Dwell
5
-
-
22.
Ignition Timing
9
-
-
23.
Idle CO
18
-
-
24.
Idle RPM
19
-
-
25.
Ignition Points
-
-
4
26.
Ignition Condenser
-
-
-
27.
Wires
-
-
-
28.
Cap
-
-
2
29.
Rotor
-
-
1
TOTAL NUMBER OF CARS TESTED = 19
-------
B-17
APPENDIX B
SUMMARY OF VEHICLE MAINTENANCE
Class No. Test Site Los Angeles
Type of Maintenance
Item Inspected
Number
Adjusted
Number
Repaired
Number
Replaced
1.
Fuel Filter
-
1
8
2.
Fuel Tank 5 Lines
-
-
-
3.
Idle Stop Solenoid
-
-
-
4.
Carburetor Choke § Accelerator
Linkage
-
-
-
5.
Fuel Vapor Inlet Filter
-
1
5
6.
Fuel Hoses § Vapor Lines
-
-
-
7.
Evaporative Emissions Canister
-
-
-
8.
PCV Valve § System
-
-
1
9.
Crankcase Inlet Air Cleaner
-
-
-
10.
Air Cleaner Element
-
-
9
11.
Thermostatically Controlled
Air Cleaner
-
2
-
12.
A.I.R. System
-
-
1
13.
EGR System
-
-
-
14.
Electrical Heads & Vacuum
Hoses
-
-
-
15.
Exhaust System
-
-
-
16.
Radiator Core
-
-
-
17.
Air Conditioner Condenser Core
-
-
-
18.
Engine Coolant Level
-
-
-
19.
Engine Coolant Strength
-
-
-
20.
Radiator Pressure Cap
-
-
-
21.
Ignition Point Dwell
8
-
-
22.
Ignition Timing
8
-
-
23.
Idle CO
16
-
-
24.
Idle RPM
16
-
-
25.
Ignition Points
-
-
-
26.
Ignition Condenser
-
-
2
27.
Wires
-
-
3
28.
Cap
-
-
1
29.
Rotor
-
-
-
TOTAL NUMBER OF CARS TESTED = 16
-------
B-18
APPENDIX B
SUMMARY OF VEHICLE MAINTENANCE
Class No. 338 Test Site ^os Angeles
Type o£ Maintenance
Item Inspected
Number
Adjusted
Number
Repaired
Number
Replaced
1.
Fuel Filter
-
-
2
2.
Fuel Tank § Lines
-
-
1
3.
Idle Stop Solenoid
-
_
-
4.
Carburetor Choke § Accelerator
Linkage
-
-
-
5.
Fuel Vapor Inlet Filter
_
6.
Fuel Hoses § Vapor Lines
-
-
-
7.
Evaporative Emissions Canister
-
-
-
8.
PCV Valve 5 System
-
-
-
9.
Crankcase Inlet Air Cleaner
-
-
-
10.
Air Cleaner Element
-
-
3
11.
Thermostatically Controlled
Air Cleaner
-
-
-
12.
A.I.R. System
-
-
-
13.
EGR System
-
-
-
14.
Electrical Heads § Vacuum
Hoses
-
2
-
15.
Exhaust System
-
-
-
16.
Radiator Core
-
-
-
17.
Air Conditioner Condenser CoTe
-
-
-
18.
Engine Coolant Level
-
-
-
19.
Engine Coolant Strength
-
-
-
20.
Radiator Pressure Cap
-
-
-
21.
Ignition Point Dwell
1
-
-
22.
Ignition Timing
4
-
-
23.
Idle CO
4
-
-
24.
Idle RPM
4
-
-
25.
Ignition Points
-
-
-
26.
Ignition Condenser
-
-
1
27.
Mires
-
1
28.
Cap
-
-
1
29.
Rotor
—
2
TOTAL NUMBER OF CARS TESTED = 4
-------
B-19
APPENDIX B
SUMMARY OF VEHICLE MAINTENANCE
Class No. 341 Test SUe Los Angeles
Type of Maintenance
Item Inspected
Number
Adjusted
Number
Repaired
Number
Replaced
1.
Fuel Filter
-
-
3
2.
Fuel Tank § Lines
-
-
-
3.
Idle Stop Solenoid
-
-
-
4.
Carburetor Choke £ Accelerator
Linkage
-
-
-
5.
Fuel Vapor Inlet Filter
-
-
-
6.
Fuel Hoses Vapor Lines
-
-
-
7.
Evaporative Emissions Canister
-
-
-
8.
PCV Valve § System
-
-
-
9.
Crankcase Inlet Air Cleaner
-
-
-
10.
Air Cleaner Element
-
-
10
11.
Thermostatically Controlled
Air Cleaner
-
-
-
12.
A.I.R. System
-
-
-
13.
EGR System
-
-
-
14.
Electrical Heads $ Vacuum
Hoses
-
1
1
15.
Exhaust System
-
-
-
16.
Radiator Core
-
-
-
17.
Air Conditioner Condenser Core
-
-
-
18.
Engine Coolant Level
1
-
-
19.
Engine Coolant Strength
1
-
-
20.
Radiator Pressure Cap
-
-
-
21.
Ignition Point Dwell
2
-
-
22.
Ignition Timing
8
-
-
23.
Idle CO
15
-
-
24.
Idle RPM
14
-
-
25.
Ignition Points
-
-
-
26.
Ignition Condenser
-
-
-
27.
Wires
-
-
-
28.
Cap
-
-
2
29.
Rotor
-
-
3
TOTAL NUMBER OF CARS TESTED = 16
-------
B-20
APPENDIX B
SUMMARY OF VEHICLE MAINTENANCE
Class No. 342 jest gjte Los Angeles
Item Inspected
Type of Maintenance
Number
Adjusted
Number
Repaired
Number
Replaced
1. Fuel Filter
-
-
3
2. Fuel Tank § Lines
-
-
-
3. Idle Stop Solenoid
-
-
-
4. Carburetor Choke S Accelerator
Linkage
5. Fuel Vapor Inlet Filter
-
-
-
6. Fuel Hoses 5 Vapor Lines
-
-
-
7. Evaporative Emissions Canister
-
-
-
8. PCV Valve 5 System
-
-
-
9. Crankcase Inlet Air Cleaner
-
-
-
10. Air Cleaner Element
-
-
7
11. Thermostatically Controlled
Air Cleaner
12. A.I.R. System
-
-
-
13. EGR System
-
-
-
14* Electrical Heads & Vacuum
1
Hoses
15. Exhaust System
-
-
-
16. Radiator Core
-
-
-
17. Air Conditioner Condenser Core
-
-
-
18. Engine Coolant Level
1
-
1
19. Engine Coolant Strength
-
1
-
20. Radiator Pressure Cap
-
-
-
21. Ignition Point Dwell
5
-
-
22. Ignition Timing
3
-
-
23. Idle CO
9
-
-
24. Idle RPM
15
-
-
25. Ignition Points
-
-
-
26. Ignition Condenser
-
-
-
27. Wires
-
-
-
28. Cap
-
-
1
29. Rotor
1
TOTAL NUMBER OF CARS TESTED =16
-------
B-21
APPENDIX B
SUMMARY OF VEHICLE MAINTENANCE
ri,„ 349 Los Angeles
Class No- Test Site
Type ot Maintenance
Item Inspected
Number
Adjusted
Number
Repaired
Number
Replaced
1.
Fuel Filter
-
1
2
2.
Fuel Tank 5 Lines
1
1
-
3.
Idle Stop Solenoid
-
-
-
4.
Carburetor Choke & Accelerator
Linkage
-
-
-
5.
Fuel Vapor Inlet Filter
-
-
5
6.
Fuel Hoses § Vapor Lines
-
-
-
7.
Evaporative Emissions Canister
-
-
-
8.
PCV Valve 5 System
-
-
1
9.
Crankcase Inlet Air Cleaner
-
-
-
10.
Air Cleaner Element
-
-
9
11.
Thermostatically Controlled
Air Cleaner
-
-
-
12.
A.I.R. System
-
-
-
13.
EGR System
-
-
-
14.
Electrical Heads § Vacuum
Hoses
-
-
-
15.
Exhaust System
-
1
-
16.
Radiator Core
-
-
-
17.
Air Conditioner Condenser Core
-
-
-
18.
Engine Coolant Level
-
* -
-
19.
Engine Coolant Strength
-
-
-
20.
Radiator Pressure Cap
-
-
-
21.
Ignition Point Dwell
9
-
-
22.
Ignition Timing
9
-
-
23.
Idle CO
18
-
-
24.
Idle RPM
IS
-
-
25.
Ignition Points
-
-
-
26.
Ignition Condenser
-
-
-
27.
Wires
-
-
1
28.
Cap
-
-
-
29.
Rotor
-
-
—
TOTAL NUMBER OF CARS TESTED = 19
-------
B-22
APPENDIX B
SUMMARY OF VEHICLE MAINTENANCE
Class No. 551 Test site Los Angeles
Type of Maintenance
Item Inspected
Number
Number
Number
Adjusted
Repaired
Replaced
1. Fuel Filter
-
-
-
2. Fuel Tank 5 Lines
-
-
1
3. Idle Stop Solenoid
-
-
-
4. Carburetor Choke § Accelerator
Linkage
S. Fuel Vapor Inlet Filter
-
-
-
6. Fuel Hoses 5 Vapor Lines
-
-
-
7. Evaporative Emissions Canister
-
-
-
8. PCV Valve 5 System
-
-
-
9. Crankcase Inlet Air Cleaner
-
-
-
10. Air Cleaner Element
-
-
11
11. Thermostatically Controlled
Air Cleaner
12. A.I.R. System
-
-
-
13. EGR System
-
-
-
14. Electrical Heads 5 Vacuum
i
Hoses
i
15. Exhaust System
-
-
-
16. Radiator Core
-
-
-
17. Air Conditioner Condenser Core
-
-
-
18. Engine Coolant Level
-
-
-
19. Engine Coolant Strength
-
-
-
20. Radiator Pressure Cap
-
-
-
21. Ignition Point Dwell
9
-
-
22. Ignition Timing
7
-
-
23. Idle CO
7
-
-
24. Idle RPM
16
-
-
25. Ignition Points
-
-
-
26. Ignition Condenser
-
-
-
27. Wires
-
-
-
28. Cap
-
-
-
29. Rotor
-
-
-
TOTAL NUMBER OF CARS TESTED = 17
-------
B-23
APPENDIX B
SUMMARY OF VEHICLE MAINTENANCE
Class No. 355 Test site Los Angeles
Type of Maintenance
Item Inspected
Number
Adjusted
Number
Repaired
Number
Replaced
1.
Fuel Filter
-
-
2
2.
Fuel Tank § Lines
-
-
-
3.
Idle Stop Solenoid
-
-
-
4.
Carburetor Choke 5 Accelerator
Linkage
-
-
-
5.
Fuel Vapor Inlet Filter
-
-
-
6.
Fuel Hoses § Vapor Lines
-
-
-
7.
Evaporative Emissions Canister
-
-
-
8.
PCV Valve 5 System
-
-
-
9.
Crankcase Inlet Air Cleaner
-
-
-
10.
Air Cleaner Element
-
-
6
11.
Thermostatically Controlled
Air Cleaner
-
-
-
12.
A.I.R. System
-
-
-
13.
EGR System
-
-
-
14.
Electrical Heads $ Vacuum
Hoses
-
2
-
IE.
Exhaust System
-
-
1
16.
Radiator Core
-
-
-
17.
Air Conditioner Condenser Core
-
-
-
18.
Engine Coolant Level
-
-
-
19.
Engine Coolant Strength
-
-
-
20.
Radiator Pressure Cap
-
-
-
21.
Ignition Point Dwell
2
-
-
22.
Ignition Timing
3
-
-
23.
Idle CO
7
-
-
24.
Idle RPM
7
-
-
25.
Ignition Points
-
-
-
26.
Ignition Condenser
-
-
-
27.
Wires
-
-
-
28.
Cap
-
-
-
29.
Rotor
TOTAL NUMBER OF CARS TESTED = 7
-------
B-24
APPENDIX B
SUMMARY OF VEHICLE MAINTENANCE
Class No. ^£6 Test gite Los Angeles
Type of Maintenance
Item Inspected
Number
Adjusted
Number
Repaired
Number
Replaced
1.
Fuel Filter
-
-
4
2.
Fuel Tank § Lines
-
-
-
3.
Idle Stop Solenoid
-
-
-
4.
Carburetor Choke § Accelerator
Linkage
-
-
-
5.
Fuel Vapor Inlet Filter
-
-
-
6.
Fuel Hoses § Vapor Lines
-
-
-
7.
Evaporative Emissions Canister
-
-
-
8.
PCV Valve § System
-
-
-
9.
Crankcase Inlet Air Cleaner
1
-
6
10.
Air Cleaner Element
-
-
5
11.
Thermostatically Controlled
Air Cleaner
-
-
-
12.
A.I.R. System
-
-
-
13.
EGR System
-
-
-
14.
Electrical Heads 5 Vacuum
Hoses
-
-
-
IS.
Exhaust System
-
-
-
16.
Radiator Core
-
-
-
17.
Air Conditioner Condenser Core
-
-
-
18.
Engine Coolant Level
-
-
1
19.
Engine Coolant Strength
-
-
1
20.
Radiator Pressure Cap
-
-
2
21.
Ignition Point Dwell
5
-
-
22.
Ignition Timing
S
-
-
23.
Idle CO
7
-
-
24.
Idle RPM
8
-
-
25.
Ignition Points
-
-
1
26.
Ignition Condenser
-
-
1
27.
Wires
-
-
3
28.
Cap
-
-
1
29.
Rotor
-
-
2
TOTAL NUMBER OF CARS TESTED = 8
-------
B-25
APPENDIX B
SUMMARY OF VEHICLE MAINTENANCE
Test Site St• Louis
Type of Maintenance
Item Inspected
Number
Adjusted
Number
Repaired
Number
Replaced
1.
Fuel Filter
-
-
110
2.
Fuel Tank § Lines
-
-
-
3.
Idle Stop Solenoid
-
-
-
4.
Carburetor Choke 5 Accelerator
Linkage
-
1
-
5.
Fuel Vapor Inlet Filter
-
-
39
6.
Fuel Hoses {j Vapor Lines
-
-
-
7.
Evaporative Emissions Canister
-
-
-
8.
PCV Valve § System
-
87
14
9.
Crankcase Inlet Air Cleaner
1
32
81
10.
Air Cleaner Element
-
1
202
11.
Thermostatically Controlled
Air Cleaner
-
-
-
12.
A.I.R. System
2
-
-
13.
EGR System
-
-
18
14.
Electrical Heads § Vacuum
Hoses
-
1
-
15.
Exhaust System
-
1
-
16.
Radiator Core
-
-
-
17.
Air Conditioner Condenser Core
-
-
-
18.
Engine Coolant Level
14
2
-
19.
Engine Coolant Strength
6
1
-
20.
Radiator Pressure Cap
-
-
23
21.
Ignition Point Dwell
183
-
-
22.
Ignition Timing
206
-
-
23.
Idle CO
256
-
-
24.
Idle RPM
263
-
-
25.
Ignition Points
-
-
129
26.
Ignition Condenser
-
-
122
27.
Wires
-
-
22
28.
Cap
-
-
7
29.
Rotor
-
7
TOTAL NUMBER OF CARS TESTED = 423
Class No. SUMMARY
-------
B-26
APPENDIX B
SUMMARY OF VEHICLE MAINTENANCE
Class No. 227 Test site St. Louis
Item Inspected
Type of Maintenance
Number
Adjusted
Number
Repaired
Number
Replaced
1. Fuel Filter
-
-
4
2. Fuel Tank § Lines
-
-
-
3. Idle Stop Solenoid
-
-
-
4. Carburetor Choke 6 Accelerator
Linkage
5. Fuel Vapor Inlet Filter
-
-
-
6. Fuel Hoses & VapoT Lines
-
-
-
7. Evaporative Emissions Canister
-
-
-
8. PCV Valve & System
-
-
-
9. Crankcase Inlet Air Cleaner
-
-
-
10. Air Cleaner Element
-
-
7
11. Thermostatically Controlled
Air Cleaner
12. A.I.R. System
-
-
-
13. EGR System
-
-
-
14. Electrical Heads § Vacuum
Hoses
15. Exhaust System
-
-
-
16. Radiator Core
-
-
-
17. Air Conditioner Condenser Core
-
-
-
18. Engine Coolant Level
-
-
-
19. Engine Coolant Strength
-
-
-
20. Radiator Pressure Cap
-
-
-
21. Ignition Point Dwell
8
-
-
22. Ignition Timing
10
-
-
23. Idle CO
11
-
-
24. Idle RPM
12
-
-
25. Ignition Points
-
-
5
26. Ignition Condenser
-
-
1
27. Wires
-
-
1
28. Cap
-
-
-
29. Rotor
-
-
TOTAL NUMBER OF CARS TESTED = 14
-------
B-27
APPENDIX B
SUMMARY OF VEHICLE MAINTENANCE
Class No. 228 Test Site St. Louis
Type of Maintenance
Item Inspected
Number
Adjusted
Number
Repaired
Number
Replaced
1.
Fuel Filter
-
-
3
2.
Fuel Tank § Lines
-
-
-
3.
Idle Stop Solenoid
-
-
-
4.
Carburetor Choke & Accelerator
Linkage
-
-
-
5.
Fuel Vapor Inlet Filter
-
-
4
6.
Fuel Hoses 6 Vapor Lines
-
-
-
7.
Evaporative Emissions Canister
-
-
-
8.
PCV Valve 5 System
-
-
2
9.
Crankcase Inlet Air Cleaner
-
-
-
10.
Air Cleaner Element
-
-
-
11.
Thermostatically Controlled
Air Cleaner
-
-
-
12.
A.I.R. System
-
-
-
13.
EGR System
-
-
-
14.
Electrical Heads § Vacuum
Hoses
-
-
-
15.
Exhaust System
-
-
-
16.
Radiator Core
-
-
-
17.
Air Conditioner Condenser Core
-
-
-
18.
Engine Coolant Level
1
-
-
19.
Engine Coolant Strength
-
-
-
20.
Radiator Pressure Cap
-
-
2
21.
Ignition Point Dwell
3
-
-
22.
Ignition Timing
2
-
-
23.
Idle CO
4
-
-
24.
Idle RPM
4
-
-
25.
Ignition Points
-
-
3
26.
Ignition Condenser
-
-
2
27.
Wires
-
-
-
28.
Cap
-
-
-
29.
Rotor
—
-
1
TOTAL NUMBER OF CARS TESTED = 4
-------
B-28
APPENDIX B
SUMMARY OF VEHICLE MAINTENANCE
Class No. 301 Test Site St. Louis
Type of Maintenance
Item Inspected
Number
Adjusted
Number
Repaired
Number
Replaced
1.
Fuel Filter
-
-
8
2.
Fuel Tank G Lines
-
-
-
3.
Idle Stop Solenoid
-
-
-
4.
Carburetor Choke 5 Accelerator
Linkage
-
-
-
5.
Fuel Vapor Inlet Filter
-
-
-
6.
Fuel Hoses § Vapor Lines
-
-
-
7.
Evaporative Emissions Canister
-
-
-
8.
PCV Valve S System
-
-
-
9.
Crankcase Inlet Air Cleaner
-
-
-
10.
Air Cleaner Element
-
-
14
11.
Thermostatically Controlled
Air Cleaner
-
-
-
12.
A.I.R. System
-
-
-
13.
EGR System
-
-
-
14.
Electrical Heads $ Vacuum
Hoses
-
-
-
15.
Exhaust System
-
-
-
16.
Radiator Core
-
-
-
17.
Air Conditioner Condenser Core
-
-
-
18.
Engine Coolant Level
1
-
-
19.
Engine Coolant Strength
-
-
-
20.
Radiator Pressure Cap
-
-
2
21.
Ignition Point Dwell
15
-
-
22.
Ignition Timing
15
-
-
23.
Idle CO
17
-
-
24.
Idle RPM
16
-
-
25.
Ignition Points
-
-
12
26.
Ignition Condenser
-
-
12
27.
Wires
-
-
-
28.
Cap
-
-
1
29.
Rotor
1
TOTAL NUMBER OF CARS TESTED = 17
-------
B-29
APPENDIX B
SUMMARY OF VEHICLE MAINTENANCE
Class No. ^ Test Site St. Louis
Type of Maintenance
Item Inspected
Number
Adjusted
Number
Repaired
Number
Replaced
1.
Fuel Filter
-
-
1
2.
Fuel Tank 5 Lines
-
-
-
3.
Idle Stop Solenoid
-
-
-
4.
Carburetor Choke & Accelerator
Linkage
-
-
-
5.
Fuel Vapor Inlet Filter
-
-
17
6.
Fuel Hoses fi Vapor Lines
-
-
-
7.
Evaporative Emissions CardsteT
-
-
-
8.
PCV Valve & System
-
-
-
9.
Crankcase Inlet Air Cleaner
-
17
-
10.
Air Cleaner Element
-
1
13
11.
Thermostatically Controlled
Air Cleaner
-
-
-
12.
A.I.R. System
-
-
-
13.
EGR System
-
-
2
14.
Electrical Heads & Vacuum
Hoses
-
1
-
IS.
Exhaust System
-
-
-
16.
Radiator Core
-
-
-
17.
Air Conditioner Condenser Core
-
-
-
18.
Engine Coolant Level
1
-
-
19.
Engine Coolant Strength
1
-
-
20.
Radiator Pressure Cap
-
-
-
21.
Ignition Point Dwell
1
-
-
22.
Ignition Timing
5
-
-
23.
Idle CO
18
-
-
24.
Idle RPM
16
-
-
25.
Ignition Points
-
-
-
26.
Ignition Condenser
-
-
-
27.
Wires
-
-
-
28.
Cap
-
-
-
29.
Rotor
—
""
TOTAL NUMBER OF CARS TESTED = 18
-------
B-30
APPENDIX B
SUMMARY OF VEHICLE MAINTENANCE
Class No. Test Site St. Louis
Type of Maintenance
Item Inspected
Number
Adjusted
Number
Repaired
Number
Replaced
1.
Fuel Filter
-
-
7
2.
Fuel Tank 5 Lines
-
-
-
3.
Idle Stop Solenoid
-
-
-
4.
Carburetor Choke 5 Accelerator
Linkage
-
-
-
5.
Fuel Vapor Inlet Filter
-
-
-
6.
Fuel Hoses § Vapor Lines
-
-
-
7.
Evaporative Emissions Canister
-
-
-
8.
PCV Valve 5 System
-
13
-
9.
Crankcase Inlet Air Cleaner
-
-
14
10.
Air Cleaner Element
-
-
10
11.
Thermostatically Controlled
Air Cleaner
-
-
-
12.
A.I.R. System
-
-
-
13.
EGR System
-
-
4
14.
Electrical Heads § Vacuum
Hoses
-
-
-
15.
Exhaust System
-
-
-
16.
Radiator Core
-
-
-
17.
Air Conditioner Condenser Core
-
-
-
18.
Engine Coolant Level
3
-
-
19.
Engine Coolant Strength
-
-
-
20.
Radiator Pressure Cap
-
-
3
21.
Ignition Point Dwell
12
-
-
22.
Ignition Timing
12
-
-
23.
Idle CO
12
-
-
24.
Idle RPM
14
-
-
25.
Ignition Points
-
-
11
26.
Ignition Condenser
-
-
11
27.
Wires
-
-
1
28.
Cap
-
-
-
29.
Rotor
-
-
-
TOTAL NUMBER OF CARS TESTED = 16
-------
B-31
APPENDIX B
SUMMARY OF VEHICLE MAINTENANCE
Class No. 304 Te$t site St. Louis
Type of Maintenance
Item Inspected
Number
Adjusted
Number
Repaired
Number
Replaced
1.
Fuel Filter
-
-
6
2.
Fuel Tank 5 Lines
-
-
-
3.
Idle Stop Solenoid
-
-
-
4.
Carburetor Choke § Accelerator
Linkage
-
-
-
5.
Fuel Vapor Inlet Filter
-
-
-
6.
Fuel Hoses 6 Vapor Lines
-
-
-
7.
Evaporative Emissions Canister
-
-
-
8.
PCV Valve 5 System
-
-
-
9.
Crankcase Inlet Air Cleaner
-
-
-
10.
Air Cleaner Element
-
-
16
11.
Thermostatically Controlled
Air Cleaner
-
-
-
12.
A.I.R. System
-
-
-
13.
EGR System
-
-
-
14.
Electrical Heads § Vacuum
Hoses
-
-
-
15.
Exhaust System
-
-
-
16.
Radiator Core
-
-
-
17.
Air Conditioner Condenser Core
-
-
-
18.
Engine Coolant Level
1
2
-
19.
Engine Coolant Strength
-
-
-
20.
Radiator Pressure Cap
-
-
-
21.
Ignition Point Dwell
9
-
-
22.
Ignition Timing
7
-
-
23.
Idle CO
15
-
-
24.
Idle RPM
12
-
-
25.
Ignition Points
-
-
9
26.
Ignition Condenser
-
-
9
27.
Wires
-
-
-
28.
Cap
-
-
1
29.
Rotor
"
—
1
TOTAL NUMBER OF CARS TESTED = 16
-------
B-32
APPENDIX B
SUMMARY OF VEHICLE MAINTENANCE
Class No. 305 Test Site ^ouis
Type of Maintenance
Item Inspected
Number
Adjusted
Number
Repaired
Number
Replaced
1.
Fuel Filter
-
-
10
2.
Fuel Tank § Lines
-
-
-
3.
Idle Stop Solenoid
-
-
-
4.
Carburetor Choke § Accelerator
Linkage
-
-
-
5.
Fuel Vapor Inlet Filter
-
-
-
6.
Fuel Hoses § Vapor Lines
-
-
-
7.
Evaporative Emissions Carvister
-
-
-
8.
PCV Valve 3 System
-
14
2
9.
Crankcase Inlet Air Cleaner
-
-
17
10.
Air Cleaner Element
-
-
15
11.
Thermostatically Controlled
Air Cleaner
-
-
-
12.
A.I.R. System
-
-
-
13.
EGR System
-
-
1
14.
Electrical Heads § Vacuum
Hoses
-
-
-
15.
Exhaust System
-
-
-
16.
Radiator Core
-
-
-
17.
Air Conditioner Condenser Core
-
-
-
18.
Engine Coolant Level
1
-
-
19.
Engine Coolant Strength
-
-
-
20.
Radiator Pressure Cap
-
-
1
21.
Ignition Point Dwell
14
-
-
22.
Ignition Timing
18
-
-
23.
Idle CO
16
-
-
24.
Idle RPM
19
-
-
25.
Ignition Points
-
-
11
26.
Ignition Condenser
-
-
10
27.
Wires
-
-
5
28.
Cap
-
-
1
29.
Rotor
—
1
TOTAL NUMBER OF CARS TESTED = 19
-------
B-33
APPENDIX B
SUMMARY OF VEHICLE MAINTENANCE
Class No. 307 Test site St. Louis
Type of Maintenance
Item Inspected
Number
Adjusted
Number
Repaired
Number
Replaced
1.
Fuel Filter
-
-
7
2.
Fuel Tank 5 Lines
-
-
-
3.
Idle Stop Solenoid
-
-
-
4.
Carburetor Choke § Accelerator
Linkage
-
-
-
5.
Fuel Vapor Inlet Filter
-
-
-
6.
Fuel Hoses 5 Vapor Lines
-
-
-
7.
Evaporative Emissions Canister
-
-
-
8.
PCV Valve 5 System
-
10
3
9.
Crankcase Inlet Air Cleaner
-
-
14
10.
Air Cleaner Element
-
-
12
11.
Thermostatically Controlled
Air Cleaner
-
-
-
12.
A.I.R. System
-
-
-
13.
EGR System
-
-
2
14.
Electrical Heads 5 Vacuum
Hoses
-
-
-
15.
Exhaust System
-
-
-
16.
Radiator Core
-
-
-
17.
Air Conditioner Condenser Core
-
-
-
18.
Engine Coolant Level
1
-
-
19.
Engine Coolant Strength
2
-
-
20.
Radiator Pressure Cap
-
-
1
21.
Ignition Point Dwell
14
-
-
22.
Ignition Timing
14
-
-
23.
Idle CO
14
-
-
24.
Idle RPM
14
-
-
25.
Ignition Points
-
-
10
26.
Ignition Condenser
-
-
10
27.
Wires
-
-
2
28.
Cap
-
-
-
29.
Rotor
-
-
-
TOTAL NUMBER OF CARS TESTED = 14
-------
B-34
APPENDIX B
SUMMARY OF VEHICLE MAINTENANCE
Class No. Test Site St. Louis
Item Inspected
Type of Maintenance
Number
Adjusted
Number
Repaired
Number
Replaced
1. Fuel Filter
-
-
1
2. Fuel Tank G Lines
-
-
-
3. Idle Stop Solenoid
-
-
-
4. Carburetor Choke § Accelerator
Linkage
5. Fuel Vapor Inlet Filter
-
-
16
6. Fuel Hoses 5 Vapor Lines
-
-
-
7. Evaporative Emissions Canister
-
-
-
8. PCV Valve 5 System
-
-
-
9. Crankcase Inlet Air Cleaner
1
15
-
10. Air Cleaner Element
-
-
10
11. Thermostatically Controlled
Air Cleaner
12. A.I.R* System
-
-
-
13. EGR System
-
-
4
14. Electrical Heads 5 Vacuum
Hoses
15. Exhaust System
-
-
-
16. Radiator Core
-
-
-
17. Air Conditioner Condenser Core
-
-
-
18. Engine Coolant Level
-
-
-
19. Engine Coolant Strength
1
-
-
20. Radiator Pressure Cap
-
-
2
21. Ignition Point Dwell
-
-
-
22. Ignition Timing
7
-
-
23. Idle CO
16
-
-
24. Idle RPM
16
-
-
2S. Ignition Points
-
-
-
26. Ignition Condenser
-
-
-
27. Wires
-
-
-
28. Cap
-
-
-
29. Rotor
TOTAL NUMBER OF CARS TESTED = 16
-------
B-35
APPENDIX B
SUMMARY OF VEHICLE MAINTENANCE
Class No. 310
Test Site
St. Louis
Type of Maintenance
Item Inspected
Number
Number
Number
Adjusted
Repaired
Replaced
1. Fuel Filter
-
-
8
2. Fuel Tank § Lines
-
-
-
3. Idle Stop Solenoid
-
-
-
4. Carburetor Choke § Accelerator
Linkage
5. Fuel Vapor Inlet Filter
-
-
-
6. Fuel Hoses § Vapor Lines
-
-
-
7. Evaporative Emissions Canister
-
-
-
8. PCV Valve § System
-
12
-
9. Crankcase Inlet Air Cleaner
-
-
14
10. Air Cleaner Element
-
-
12
11. Thermostatically Controlled
Air Cleaner
12. A.I.R. System
-
-
-
13. EGR System
-
-
-
14. Electrical Heads § Vacuum
Hoses
15. Exhaust System
-
-
-
16. Radiator Core
-
-
-
17. Air Conditioner Condenser Core
-
-
-
18. Engine Coolant Level
-
-
-
19. Engine Coolant Strength
-
-
-
20. Radiator Pressure Cap
-
-
-
21. Ignition Point Dwell
14
-
-
22. Ignition Timing
14
-
-
23. Idle CO
12
-
-
24. Idle RPM
16
-
25. Ignition Points
-
-
9
26. Ignition Condenser
-
-
8
27. Wires
-
-
-
28. Cap
-
-
1
29. Rotor
"
1
TOTAL NUMBER OF CARS TESTED = 16
-------
B-36
APPENDIX B
SUMMARY OF VEHICLE MAINTENANCE
Class No. 312 jest gt> Louis
Type of Maintenance
Item Inspected
Number
Adjusted
Number
Repaired
Number
Replaced
1.
Fuel Filter
-
-
7
2.
Fuel Tank 5 Lines
-
-
-
3.
Idle Stop Solenoid
-
-
-
4.
Carburetor Choke 5 Accelerator
Linkage
-
-
-
5.
Fuel Vapor Inlet Filter
-
-
-
6.
Fuel Hoses S Vapor Lines
-
-
-
7.
Evaporative Emissions Canister
-
-
-
8.
PCV Valve 5 System
-
14
1
9.
Crankcase Inlet Air Cleaner
-
-
13
10.
Air Cleaner Element
-
-
11
11.
Thermostatically Controlled
Air Cleaner
-
-
-
12.
A.I.R. System
-
-
-
13.
EGR System
-
-
3
14.
Electrical Heads & Vacuum
Hoses
_
-
-
15.
Exhaust System
-
-
-
16.
Radiator Core
-
-
-
17.
Air Conditioner Condenser Core
-
-
-
18.
Engine Coolant Level
2
-
-
19.
Engine Coolant Strength
-
-
-
20.
Radiator Pressure Cap
-
-
3
21.
Ignition Point Dwell
13
-
-
22.
Ignition Timing
13
-
-
23.
Idle CO
16
-
-
24.
Idle RPM
17
-
-
25.
Ignition Points
-
-
10
26.
Ignition Condenser
-
-
10
27.
Wires
-
-
1
28.
Cap
-
-
-
29.
Rotor
-
TOTAL NUMBER OF CARS TESTD = 19
-------
B-37
APPENDIX B
SUMMARY OF VEHICLE MAINTENANCE
Class No. 313 Test Site St* Louis
Type of Maintenance
Item Inspected
Number
Adjusted
Number
Repaired
Number
Replaced
1.
Fuel Filter
-
-
10
2.
Fuel Tank Lines
-
-
-
3.
Idle Stop Solenoid
-
-
-
4.
Carburetor Choke & Accelerator
Linkage
-
-
-
5.
Fuel Vapor Inlet Filter
-
-
-
6.
Fuel Hoses 5 Vapor Lines
-
-
-
7.
Evaporative Emissions Canister
-
-
-
8.
PCV Valve § System
-
-
1
9.
Crankcase Inlet Air Cleaner
-
-
-
10.
Air Cleaner Element
-
-
13
11.
Thermostatically Controlled
Air Cleaner
-
-
-
12.
A.I.R. System
1
-
-
13.
EGR System
-
-
-
14.
Electrical Heads 5 Vacuum
Hoses
-
-
-
15.
Exhaust System
-
-
-
16.
Radiator Core
-
-
-
17.
Air Conditioner Condenser Core
-
-
-
18.
Engine Coolant Level
-
-
-
19.
Engine Coolant Strength
-
-
-
20.
Radiator Pressure Cap
-
-
-
21.
Ignition Point Dwell
10
-
-
22.
Ignition Timing
10
-
-
23.
Idle CO
14
-
-
24.
Idle RPM
13
-
-
25.
Ignition Points
-
-
10
26.
Ignition Condenser
-
-
10
27.
Wires
-
-
-
28.
Cap
-
-
1
29.
Rotor
1
TOTAL NUMBER OF CARS TESTED = 15
-------
B-38
APPENDIX B
SUMMARY OF VEHICLE MAINTENANCE
Class No. 324
Test Site
St. Louis
Type ot Maintenance
Item Inspected
Number
Number
Number
Adjusted
Repaired
Replaced
1. Fuel Filter
-
-
9
2. Fuel Tank $ Lines
-
-
-
3. Idle Stop Solenoid
-
-
-
4. Carburetor Choke & Accelerator
Linkage
5. Fuel Vapor Inlet Filter
-
-
1
6. Fuel Hoses § Vapor Lines
-
-
-
7. Evaporative Emissions Canister
-
-
-
8. PCV Valve $ System
-
-
-
9. Crankcase Inlet Air Cleaner
-
-
-
10. Air Cleanjer Element
-
-
10
11. Thermostatically Controlled
.
.
_
Air Cleaner
12. A.I.R. System
1
-
-
13. EGR System
-
-
-
14. Electrical Heads $ Vacuum
Hoses
15. Exhaust System
-
-
-
16. Radiator Core
-
-
-
17. Air Conditioner Condenser Core
-
-
-
18. Engine Coolant Level
-
-
-
19. Engine Coolant Strength
-
-
-
20. Radiator Pressure Cap
-
-
-
21. Ignition Point Dwell
8
"
-
22. Ignition Tijning
6
-
23. Idle CO
10
-
-
24. Idle RPM
10
-
-
25. Ignition Points
-
-
-
26. Ignition Condenser
-
-
8
27. Wires
-
-
8
28. Cap
-
-
1
29. Rotor
TOTAL NUMBER OF CARS TESTED = 10
-------
B-39
APPENDIX B
SUMMARY OF VEHICLE MAINTENANCE
Class No. 326 Test g^te gt L0ui.s
Type of Maintenance
Item Inspected
Number
Adjusted
Number
Repaired
Number
Replaced
1.
Fuel Filter
-
-
10
2.
Fuel Tank 5 Lines
-
-
-
3.
Idle Stop Solenoid
-
-
-
4.
Carburetor Choke & Accelerator
Linkage
-
-
-
S.
Fuel Vapor Inlet Filter
-
-
-
6.
Fuel Hoses § Vapor Lines
-
-
-
7.
Evaporative Emissions Canister
-
-
-
8.
PCV Valve § System
-
-
-
9.
Crankcase Inlet Air Cleaner
-
-
-
10.
Air Cleaner Element
-
-
7
11.
Thermostatically Controlled
Air Cleaner
-
-
-
12.
A.I.R. System
-
-
-
13.
EGR System
-
-
-
14.
Electrical Heads & Vacuum
Hoses
-
-
-
15.
Exhaust System
-
-
-
16.
Radiator Core
-
-
-
17.
Air Conditioner Condenser Core
-
-
-
18.
Engine Coolant Level
-
-
-
19.
Engine Coolant Strength
1
-
-
20.
Radiator Pressure Cap
-
-
3
21.
Ignition Point Dwell
8
. -
-
22.
Ignition Timing
12
-
-
23.
Idle CO
15
-
-
24.
Idle RPM
14
-
-
25.
Ignition Points
-
-
4
26.
Ignition Condenser
-
-
4
27.
Wires
-
-
-
28.
Cap
-
-
-
29.
Rotor
TOTAL NUMBER OF CARS TESTED = 15
-------
B-40
APPENDIX B
SUMMARY OF VEHICLE MAINTENANCE
Class No. 327 Test site St. Louis
Type of Maintenance
Item Inspected
Number
Adjusted
Number
Repaired
Number
Replaced
1.
Fuel Filter
-
-
4
2.
Fuel Tank G Lines
-
-
-
3.
Idle Stop Solenoid
-
-
-
4.
Carburetor Choke 5 Accelerator
Linkage
-
-
-
5.
Fuel Vapor Inlet Filter
-
-
8
6.
Fuel Hoses S Vapor Lines
-
-
-
7.
Evaporative Emissions Canister
-
-
-
8.
PCV Valve 5 System
-
19
4
9.
Crankcase Inlet Air Cleaner
-
-
-
10.
Air Cleaner Element
-
-
16
11.
Thermostatically Controlled
Air Cleaner
-
-
-
12.
A.I.R. System
-
-
-
13.
EGR System
-
-
-
14.
Electrical Heads § Vacuum
Hoses
-
-
-
15.
Exhaust System
-
-
-
16.
Radiator Core
-
-
-
17.
Air Conditioner Condenser Core
-
-
-
18.
Engine Coolant Level
3
-
-
19.
Engine Coolant Strength
1
-
-
20.
Radiator Pressure Cap
-
-
2
21.
Ignition Point Dwell
13
-
-
22.
Ignition Timing
12
-
-
23.
Idle CO
15
-
-
24.
Idle RPM
16
-
-
25.
Ignition Points
-
-
8
26.
Ignition Condenser
-
-
8
27.
Wires
-
-
-
28.
Cap
-
-
-
29.
Rotor
"
1
TOTAL NUMBER OF CARS TESTED = 19
-------
B-41
APPENDIX B
SUMMARY OF VEHICLE MAINTENANCE
Class No. 331 Test site St. Louis
Type of Maintenance
Item Inspected
Number
Adjusted
Number
Repaired
Number
Replaced
1.
Fuel Filter
-
-
5
2.
Fuel Tank § Lines
-
-
-
3.
Idle Stop Solenoid
-
-
-
4.
Carburetor Choke § Accelerator
Linkage
-
-
-
5.
Fuel Vapor Inlet Filter
-
-
1
6.
Fuel Hoses § Vapor Lines
-
-
-
7.
Evaporative Emissions Canister
-
-
-
8.
PCV Valve 5 System
-
-
-
9.
Crankcase Inlet Air Cleaner
-
-
-
10.
Air Cleaner Element
-
-
11
11.
Thermostatically Controlled
Air Cleaner
-
-
-
12.
A.I.R. System
-
-
-
13.
EGR System
-
-
-
14.
Electrical Heads § Vacuum
Hoses
-
-
-
15.
Exhaust System
-
-
-
16.
Radiator Core
-
-
-
17.
Air Conditioner Condenser Core
-
-
"
18.
Engine Coolant Level
-
-
-
19.
Engine Coolant Strength
-
1
-
20.
Radiator Pressure Cap
-
-
2
21.
Ignition Point Dwell
9
-
-
22.
Ignition Timing
10
-
~
23.
Idle CO
12
-
-
24.
Idle RPM
12
-
-
25.
Ignition Points
-
-
9
26.
Ignition Condenser
-
-
9
27.
Wires
-
-
-
28.
Cap
-
-
-
29.
Rotor
TOTAL NUMBER OF CARS TESTED = 13
-------
B-42
APPENDIX B
SUMMARY OF VEHICLE MAINTENANCE
Class No. Test Site St. Louis
Type of Maintenance
Item Inspected
Number
Number
Number
Adjusted
Repaired
Replaced
1. Fuel Filter
-
-
1
2. Fuel Tank G Lines
-
-
-
3. Idle Stop Solenoid
-
-
-
4. Carburetor Choke & Accelerator
-
1
-
Linkage
5. Fuel Vapor Inlet Filter
-
-
-
6. Fuel Hoses 5 Vapor Lines
-
-
-
7. Evaporative Emissions Canister
-
-
-
8. PCV Valve § System
-
-
-
9. Crankcase Inlet Air Cleaner
-
-
-
10. Air Cleaner Element
-
-
9
11. Thermostatically Controlled
Air CleaneT
12. A.I.R, System
-
-
-
13. EGR System
-
-
-
14. Electrical Heads § Vacuum
Hoses
15. Exhaust System
-
1
-
16. Radiator Core
-
-
-
17. Air Conditioner Condenser Core
-
-
-
18. Engine Coolant Level
-
-
-
19. Engine Coolant Strength
-
-
-
20. Radiator Pressure Cap
-
-
-
21. Ignition Point Dwell
15
-
-
22. Ignition Timing
15
-
-
23. Idle CO
15
-
-
24. Idle RPM
16
-
-
25. Ignition Points
-
-
8
26. Ignition Condenser
-
-
3
27. Wires
-
-
-
28. Cap
-
-
-
29. Rotor
—
TOTAL NUMBER OF CARS TESTED = 16
-------
B-43
APPENDIX B
SUMMARY OF VEHICLE MAINTENANCE
Class No. 342 Test Site St. Louis
Type ot Maintenance
Item Inspected
Number
Adjusted
Number
Repaired
Number
Replaced
1.
Fuel Filter
-
-
1
2.
Fuel Tank 6 Lines
-
-
-
3.
Idle Stop Solenoid
-
-
-
4.
Carburetor Choke 6 Accelerator
Linkage
-
-
-
5.
Fuel Vapor Inlet Filter
-
-
-
6.
Fuel Hoses § Vapor Lines
-
-
-
7.
Evaporative Emissions Canister
-
-
-
8.
PCV Valve $ System
-
-
-
9.
Crankcase Inlet Air Cleaner
-
-
-
10.
Air Cleaner Element
-
-
1
11.
Thermostatically Controlled
Air Cleaner
-
-
-
12.
A.I.R. System
-
-
-
13.
EGR System
-
-
-
14.
Electrical Heads & Vacuum
Hoses
-
-
-
15.
Exhaust System
-
-
-
16.
Radiator Core
-
-
-
17.
AiT Conditioner Condenser Core
-
-
-
18.
Engine Coolant Level
-
-
-
19.
Engine Coolant Strength
-
-
-
20.
Radiator Pressure Cap
-
-
-
21.
Ignition Point Dwell
1
-
-
22.
Ignition Timing
1
-
-
23.
Idle CO
3
-
-
24.
Idle RPM
2
-
"
25.
Ignition Points
-
-
1
26.
Ignition Condenser
-
-
-
27.
Wires
-
-
-
28.
Cap
-
-
1
29.
Rotor
1
TOTAL NUMBER OF CARS TESTED = 3
-------
B-44
APPENDIX B
SUMMARY OF VEHICLE MAINTENANCE
Class No. 351 Test Site St. Louis
Type of Maintenance
Item Inspected
Number
Adjusted
Numb er
Repaired
Number
Replaced
1.
Fuel Filter
-
-
1
2.
Fuel Tank 5 Lines
-
-
-
3.
Idle Stop Solenoid
-
-
-
4.
Carburetor Choke § Accelerator
Linkage
-
-
-
5.
Fuel Vapor Inlet Filter
-
-
-
6.
Fuel Hoses 5 Vapor Lines
-
-
-
7.
Evaporative Emissions Canister
-
-
-
8.
PCV Valve 5 System
-
-
-
9.
Crankcase Inlet Air Cleaner
-
-
-
10.
Air Cleaner Element
-
-
1
11.
Thermostatically Controlled
Air Cleaner
-
-
-
12.
A.I.R. System
-
-
-
13.
EGR System
-
-
-
14.
Electrical Heads 5 Vacuum
Hoses
-
-
-
15.
Exhaust System
-
-
-
16.
Radiator Core
-
-
-
17.
Air Conditioner Condenser Core
-
-
-
18.
Engine Coolant Level
-
-
-
19.
Engine Coolant Strength
-
-
-
20.
Radiator Pressure Cap
-
-
-
21.
Ignition Point Dwell
5
-
-
22.
Ignition Timing
5
-
-
23.
Idle CO
5
-
-
24.
Idle RPM
5
-
-
25.
Ignition Points
-
-
3
26.
Ignition Condenser
-
-
1
27.
Wires
-
-
-
28.
Cap
-
-
-
29.
Rotor
—
"
TOTAL NUMBER OF CARS TESTED = 5
-------
B-45
APPENDIX B
SUMMARY OF VEHICLE MAINTENANCE
Class No. 355 Test 5ite St. Louis
Type of Maintenance
Item Inspected
Number
Adjusted
Number
Repaired
Number
Replaced
1.
Fuel Filter
-
-
2
2.
Fuel Tank § Lines
-
-
-
3.
Idle Stop Solenoid
-
-
-
4.
Carburetor Choke § Accelerator
Linkage
-
-
-
5.
Fuel Vapor Inlet Filter
-
-
-
6.
Fuel Hoses § Vapor Lines
-
-
-
7.
Evaporative Emissions Canister
-
-
-
8.
PCV Valve § System
-
-
-
9.
Crankcase Inlet Air Cleaner
-
-
-
10.
Air Cleaner Element
-
-
5
11.
Thermostatically Controlled
Air Cleaner
-
-
-
12.
A.I.R. System
-
-
-
13.
EGR System
-
-
-
14.
Electrical Heads & Vacuum
Hoses
-
-
-
15.
Exhaust System
-
-
-
16.
Radiator Core
-
-
-
17.
Air Conditioner Condenser Core
-
-
-
18.
Engine Coolant Level
-
-
-
19.
Engine Coolant Strength
-
-
-
20.
Radiator Pressure Cap
-
-
-
21.
Ignition Point Dwell
2
-
-
22.
Ignition Timing
4
-
-
23.
Idle CO
7
-
-
24.
Idle RPM
8
-
-
25.
Ignition Points
-
-
-
26.
Ignition Condenser
-
-
-
27.
Wires
-
-
-
28.
Cap
-
-
-
29.
Rotor
TOTAL NUMBER OF CARS TESTED = 8
-------
B-46
APPENDIX B
SUMMARY OF VEHICLE MAINTENANCE
Class No. 356
Test Site
St. Louis
Type of Maintenance
Item Inspected
Number
Number
Number
Adjusted
Repaired
Replaced
1. Fuel Filter
-
-
5
2. Fuel Tank 6 Lines
-
-
-
3. Idle Stop Solenoid
-
-
-
4. Carburetor Choke £ Accelerator
Linkage
5. Fuel Vapor Inlet Filter
-
-
-
6. Fuel Hoses 5 Vapor Lines
-
-
-
7. Evaporative Emissions Canister
-
-
-
8. PCV Valve & System
-
5
1
9. Crankcase Inlet Air Cleaner
-
-
9
10. Air Cleaner Element
-
-
9
11. Thermostatically Controlled
Air Cleaner
12. A.I.R. System
-
-
-
13. EGR System
-
-
2
14. Electrical Heads £ Vacuum
Hoses
15. Exhaust System
-
-
-
16. Radiator Core
-
-
-
17. Air Conditioner Condenser CoTe
-
-
-
18. Engine Coolant Level
-
-
-
19. Engine Coolant Strength
-
-
-
20. Radiator Pressure Cap
-
-
2
21. Ignition Point Dwell
9
-
-
22. Ignition Timing
11
-
-
23. Idle CO
9
-
-
24. Idle RPM
11
-
-
25. Ignition Points
-
-
6
26. Ignition Condenser
-
-
6
27. Wires
-
-
4
28. Cap
-
-
-
29. Rotor
""
-
-
TOTAL NUMBER OF CARS TESTED = 12
-------
C-l
appendix c
STATE OF VEHICLE TUNE
St. Louis
-------
C-2
APPENDIX C
STATE OF VEHICLE TUNE
Class No. SUMMARY Test Site ST. LOUIS
Item Inspected
Condition of Item
Pass
Fail
1.
Fuel Filter
25
0
2.
Fuel Tank 5 Lines
138
0
3.
Thermostatically Controlled Air Cleaner
102
0
4.
Carburetor Choke 5 Accelerator Linkage
121
0
5.
EGR System
39
3
6.
PCV System
17
0
7.
Exhaust System
138
0
8.
Radiator Core
121
0
9.
Air Conditioner Condenser Core
108
0
10.
Engine Coolant Level
119
2
11.
Engine Coolant Strength
120
1
12.
Radiator Pressure Cap
117
4
13.
Limiter Caps
90
31
14.
Dwell
78
32
15.
Timing
52
86
16.
Centrifugal Advance
114
24
17.
Vacuum Advance
91
47
18.
Idle CO
69
69
19.
Idle RPM
23
115
20.
Points
30
8
(1974 ONLY)
TOTAL NUMBER OF CARS TESTED =
138
-------
C-3
APPENDIX C
STATE OF VEHICLE TUNE
Class No. 401 Test Site St- Louis
Item Inspected
Condition of Item
Pass
Fail
1.
Fuel Filter
--
2.
Fuel Tank § Lines
25
--
3.
Thermostatically Controlled Air Cleaner
25
--
4.
Carburetor Choke § Accelerator Linkage
25
--
5.
EGR System
--
6.
PCV System
--
--
7.
Exhaust System
25
--
8.
Radiator Core
25
—
9.
Air Conditioner Condenser Core
24
--
10.
Engine Coolant Level
25
--
11.
Engine Coolant Strength
24
1
12.
Radiator Pressure Cap
24
1
13.
Limiter Caps
21
4
14.
Dwell
21
4
IS.
Timing
10
15
16.
Centrifugal Advance
12
13
17.
Vc.cuum Advance
19
6
18.
Idle CO
16
9
19.
Idle RPM
2
23
20.
Points
TOTAL NUMBER OF CARS TESTED =
-------
C-4
APPENDIX C
STATE OF VEHICLE TUNE
Class No. 402 Test Site St* Louis
Item Inspected
Condition of Item
Pass
Fail
1.
Fuel Filter
--
2.
Fuel Tank § Lines
19
--
3.
Thermostatically Controlled Air Cleaner
--
--
4.
Carburetor Choke § Accelerator Linkage
19
--
5.
EGR System
--
--
6.
PCV System
--
--
7.
Exhaust System
19
--
8.
Radiator Core
19
--
9.
Air Conditioner Condenser Core
16
--
10.
Engine Coolant Level
19
--
11.
Engine Coolant Strength
19
--
12.
Radiator Pressure Cap
19
--
13.
Limiter Caps
9
10
14.
Dwell
--
--
15.
Timing
15
4
16.
Centrifugal Advance
17
2
17.
Vacuum Advance
17
2
16.
Idle CO
0
19
19.
Idle RPM
4
15
20.
Points
TOTAL NUMBER OF CARS TESTED » 19
-------
C-5
APPENDIX C
STATE OF VEHICLE TUNE
412 -r .. e-* St. Louis
Class No. Test Site
Item Inspected
Condition of Item
Pass
Fail
1.
Fuel Filter
S
2.
Fuel Tank 5 Lines
3.
Thermostatically Controlled Air Cleaner
-
4.
Carburetor Choke 5 Accelerator Linkage
*
-
5.
EGR System
1
-
6.
PCV System
7.
Exhaust System
c
o
8.
Radiator Core
9.
Air Conditioner Condenser Core
K
-
10.
Engine Coolant Level
7
11.
Engine Coolant Strength
8
12.
Radiator Pressure Cap
rr
3
13.
Limiter Caps
S
14.
Dwell
15.
Timing
i
(,
16.
Centrifugal Advance
6
17.
Vacuum Advance
1
s
18.
Idle CO
5
19.
Idle RPM
2
b
20.
Points
(-
j
TOTAL NUMBER OF CARS TESTED = 8
-------
C-6
APPENDIX C
STATE OF VEHICLE TUNE
Class No. 413 Test Site St. Louis
Item Inspected
Condition of Item
Pass
Fail
1. Fuel Filter
--
--
2. Fuel Tank 5 Lines
19
--
3. Thermostatically Controlled Air Cleaner
19
--
4. Carburetor Choke § Accelerator Linkage
19
--
5. EGR System
--
6. PCV System
--
7. Exhaust System
19
--
8. Radiator Core
19
--
9. Air Conditioner Condenser Core
10
--
10. Engine Coolant Level
19
11. Engine Coolant Strength
19
12. Radiator Pressure Cap
19
13. Limiter Caps
9
10
14. Dwell
9
10
15. Timing
9
10
16. Centrifugal Advance
16
3
17. Vacuum Advance
3
16
18. Idle CO
2
17
19. Idle RPM
1
18
20. Points
TOTAL NUMBER OF CARS TESTED = 19
-------
C-7
APPENDIX C
STATE OF VEHICLE TUNE
414 Tecf St. Louis
Class No. 414 Test Site
Item Inspected
Condition of Item
Pass
Fail
1.
Fuel Filter
17
--
2.
Fuel Tank 5 Lines
17
--
3.
Thermostatically Controlled Air Cleaner
17
4.
Carburetor Choke 5 Accelerator Linkage
17
--
5.
EGR System
16
1
6.
PCV System
--
7.
Exhaust System
17
--
S.
Radiator Core
17
--
9.
Air Conditioner Condenser Core
17
--
10.
Engine Coolant Level
16
1
11.
Engine Coolant Strength
17
12.
Radiator Pressure Cap
17
--
13.
Limiter Caps
14
3
14.
Dwell
16
1
15.
Timing
1
16
16.
Centrifugal Advance
16
1
17.
Vacuum Advance
8
9
18.
Idle CO
15
2
19.
Idle RPM
0
17
20.
Points
16
1
TOTAL NUMBER OF CARS TESTED = 17
-------
C-8
APPENDIX C
STATE OF VEHICLE TUNE
Class No. Test Site Sti Louis
Item Inspected
Condition of Item
Pass
Fail
1. Fuel Filter
--
—
2. Fuel Tank 5 Lines
17
--
3. Thermostatically Controlled Air Cleaner
--
--
4. Carburetor Choke 5 Accelerator Linkage
--
--
5. EGR System
--
6. PCV System
7. Exhaust System
17
8. Radiator Core
--
9. Air Conditioner Condenser CoTe
--
10. Engine Coolant Level
11. Engine Coolant Strength
- -
- -
12. Radiator Pressure Cap
-• -
~ ""
13. Limiter Caps
- -
- ~
14. Dwell
13
4
15. Timing
4
13
16. Centrifugal Advance
17
17. Vacuum Advance
17
18. Idle CO
5
12
19. Idle RPM
7
10
20. Points
TOTAL NUMBER OF CARS TESTED =
17
-------
C-9
APPENDIX C
STATE OF VEHICLE TUNE
Class No. 416 Test site St* Louis
Item Inspected
Condition of Item
Pass
Fail
1.
Fuel Filter
--
—
2.
Fuel Tank 6 Lines
16
--
3.
Thermostatically Controlled Air Cleaner
16
—
4.
Carburetor Choke § Accelerator Linkage
16
--
5.
EGR System
--
--
6.
PCV System
--
--
7.
Exhaust System
16
--
8.
Radiator Core
16
--
9.
Air Conditioner Condenser Core
16
--
10.
Engine Coolant Level
16
--
11.
Engine Coolant Strength
16
--
12.
Radiator Pressure Cap
16
--
13.
Limiter Caps
16
--
14.
Dwell
12
--
15.
Timing
7
9
16.
Centrifugal Advance
15
1
17.
Vacuum Advance
15
1
18.
Idle CO
12
4
19.
Idle RPM
2
14
20.
Points
TOTAL NUMBER OF CARS TESTED =
16
-------
C-10
APPENDIX C
STATE OF VEHICLE TUNE
Class No. 419 Test Site St. Louis
Item Inspected
Condition of Item
Pass
Fail
1. Fuel Filter
--
--
2. Fuel Tank 5 Lines
17
--
3. Thermostatically Controlled Air Cleaner
17
--
4. Carburetor Choke £ Accelerator Linkage
17
--
5. EGR System
17
--
6. PCV System
17
--
7. Exhaust System
17
--
6. Radiator Core
37
9. Air Conditioner Condenser Core
17
10. Engine Coolant Level
17
--
11. Engine Coolant Strength
17
--
12. Radiator Pressure Cap
17
--
13. Limiter Caps
16
1
14. Dwell
2
11
IS. Timing
4
13
16. Centrifugal Advance
15
2
17. Vacuum Advance
11
6
18. Idle CO
14
3
19. Idle RPM
5
20. Points
8
6
TOTAL NUMBER OF CARS TESTED =
17
-------
D-l
APPENDIX D
INVALID TESTS
Los Angeles and St. Louis
-------
227
228
301
302
303
304
305
307
310
312
313
324
326
327
331
338
341
342
349
351
355
356
D-2
APPENDIX D
INVALID TESTS
SITE Los Angeles
NUMBER OF NUMBER OF TOTAL TESTS
ACCEPTED TESTS INVALID TESTS PERFORMED
17 5 22
14 9 23
14 4 18
18 6 24
16 13 29
16 5 21
16 8 24
12 3 15
15 10 25
16 5 21
18 6 24
17 11 28
15 8 23
19 8 27
16 2 18
4 3 7
16 15 31
16 7 23
19 3 22
17 2 19
7 3 10
8 7 15
326 143 469
-------
D-3
APPENDIX D
INVALID TESTS
CLASS # 227 SITE Los Angeles
SERIES AESi REASON FOR
NUMBER RUN NO. REJECTION
3 1785 Fuel
4 1794 Fuel
9 2200 CVS Count
14 2474 Air cleaner set wrong
20 2580 PCV hose missing
-------
CLASS
SERIE
NUMBE
1
1
2
2
5
9
10
11
14
D-4
APPENDIX D
INVALID TESTS
SITE Los Angeles
AESi REASON FOR
RUN NO. REJECTION
1791 Fuel
2251 I 5 M
1795 Fuel
2090 I 5 M
1912 Temp. Trace
2348 C.V.S. count
2370 Abort
2385 I § M
2465 I 5 M 5 Drivers trace
-------
D-5
APPENDIX D
INVALID TESTS
CLASS # 301 SITE Los Angeles
SERIES AESI REASON FOR
NUMBERS RUN NO. REJECTION
1 1700 Temp. Trace
2 1741 Fuel
2 2100 I $ M
6 2070 Abort
-------
D-6
APPENDIX D
INVALID TESTS
CLASS # 302
SITF, Los Angeles
SERIES
NUMBER
AESi
RUN NO.
REASON FOR
REJECTION
1
2
5
6
10
17
1722
1748
2149
2187
2229
2440
Temp. Trace
Fuel
Wrong Emission system
CVS Count
CVS Count
Abort
-------
CLASS
SERIE
NUMBE
1
2
2
5
6
7
8
9
10
11
13
16
16
D-7
APPENDIX D
INVALID TESTS
SITE Los Angeles
AESI REASON FOR
RUN NO. REJECTION
1553 Temp. Trace
1560 Temp. Trace
2547 Filter missing
1640 Temp. Trace
1669 Temp. Trace
1685 Temp. Trace
1712 Temp. Trace
1780 Fuel
1922 Temp. Trace
1934 Centrifugal advance
1946 I § M
2185 Centrifugal advance
2567 Drivers trace
-------
D-8
APPENDIX D
INVALID TESTS
CLASS # 304 SITE Los Angeles
SERIES AESi REASON FOR
NUMBER RUN NO. REJECTION
1 1724 Abort
6 2208 CVS Count
10 2328 Wrong RPM
16 2536 Fuel filter cleaned
20 2596 Fuel Filter Cleaned
-------
D-9
APPENDIX D
INVALID TESTS
CLASS # 305 SITE Los Angeles
SERIhS AESi REASON FOR
NUMBER RUN NO. REJECTION
1 1707 Temp Trace
2 1745 Fuel
3 1746 Fuel
4 1800 Fuel
5 1804 Fuel
6 2118 Cent. Adv.
14 2349 Vehicle tampered
15 2389 Driver Trace
-------
D -10
APPENDIX D
INVALID TESTS
CLASS # 307 SITE Los Angeles
SERIES AESi REASON FOR
NUMBER RUN NO. REJECTION
2 1578 Temp Trace
4 1665 Temp Trace
5 1876 Temp Trace
-------
CLASS
SERIE
NUMBE
1
2
2
3
4
8
9
15
17
20
D-ll
APPENDIX D
INVALID TESTS
310 SITE Los Angeles
AESi REASON FOR
RUN NO. REJECTION
148y Temp. Trace
1496 Driver Trace
2400 Temp. Trace
1526 Abort
1528 Temp. Trace
2109 Drivers Trace
2174 Drivers Trace
2351 PCV System
2361 Abort
2443 Vacuum adv. not adj.
-------
D-12
APPENDIX D
INVALID TESTS
CLASS # 312
SERIES
NUMBER
1
3
6
10
19
SITE Los Angeles
AESi REASON FOR
RUN NO. REJECTION
1651 Temp. Trace
1664 Temp Trace
2107 CVS Count
2330 Idle CO not set to spec.
2597 Abort
-------
D-13
CLASS # 313
SERIES
NUMBERS
1
1
2
2
3
9
APPENDIX D
INVALID TESTS
SITE Los Angeles
AESI
RUN NO.
1787
1793
1812
2148
1893
2364
REASON FOR
REJECTION
Abort
Fuel
Fuel
I 5 M
Temp. Trace
Drivers Trace
-------
CLASS
SERIE:
NUMBE
1
4
4
5
5
6
7
8
9
14
19
D-14
APPENDIX D
INVALID TESTS
324 SITE Los Angeles
AESi
RUN NO.
1670
1742
2314
1753
2139
1779
1781
1786
1801
2110
2283
REASON FOR
REJECTION
Missing I § M forms
Fuel
CVS COUNT
Fuel
CVS Count
Fuel
Fuel
Fuel
Fuel
Abort
Driver Trace
-------
D-1S
APPENDIX D
INVALID TESTS
CLASS # 326
ShRIES
NUMBER
2
3
5
6
7
8
10
13
SITE Los Angeles
AESi
RUN NO.
1558
1679
1757
1754
1782
1790
1949
2140
REASON FOR
REJECTION
Temp Trace
Abort
Fuel
Fuel
Fuel
Fuel
Driver Trace
CVS Count
-------
D -16
CLASS # 327
APPENDIX D
INVALID TESTS
SITE Los Angeles
SERIES
NUMBER
AESi
RUN NO.
REASON FOR
REJECTION
1
1
6
10
14
15
16
20
1539
1540
1653
1673
1765
1767
1805
2205
Abort
Temp Trace
Temp. Trace
Temp Trace
Fuel
Fuel
Fuel
CVS Count
-------
D-17
APPENDIX D
INVALID TESTS
CLASS # 331
SITE Los Angeles
SERIES
NUMBER
AESi
RUN NO.
REASON FOR
REJECTION
7
15
2077
2311
CVS Count
CVS Count
-------
D-18
APPENDIX D
INVALID TESTS
CLASS SITE Los Angeles
SERIES AESi REASON FOR
NUMBERS RUN NO. REJECTION
1
2
6
2049
2382
2590
Temp. Trace
C.V.S. High
Questionnaire
-------
2
4
4
5
5
6
7
8
9
9
S
1C
10
13
19
D-19
APPENDIX D
INVALID TESTS
341
SITE Los Angeles
AESi
RUN NO.
1704
1725
1727
1758
1774
1755
1766
1784
1796
2085
24G5
1797
2098
2047
2301
REASON FOR
REJECTION
Temp. Trace
Abort
Abort
Abort
Fuel
Fuel
Fuel
Fuel
Fuel
Inertia and HP
Misuse
Fuel
Drivers Trace
Temp. Trace
CVS Count
-------
D-20
APPENDIX D
INVALID TESTS
CLASS # 342 SITE Los Angeles
SERIES AESi REASON FOR
NUMBER RUN NO. REJECTION
1 1799 Fuel
5 2124 Driver Trace
6 2147 Driver Trace
8 2141 Driver Trace
14 2320 RPM set wrong
14 2552 Fast idle not checked
19 2394 Abort
-------
D-21
APPENDIX D
INVALID TESTS
CLASS # 349
SITE Los Angeles
SERIES
NUMBER
AESi
RUN NO.
REASON FOR
REJECTION
3
13
20
1814
2462
2575
Fuel
Wrong Emission System
No A I R System
-------
D-22
APPENDIX D
INVALID TESTS
CLASS # 351
SITE Los Angeles
SERIES
NUMBER
AESi
RUN NO.
REASON FOR
REJECTION
1747
2186
Abort
Temp. Trace
-------
D-23
APPENDIX D
INVALID TESTS
CLASS # 355 SITE Los Angeles
SERIES AESi REASON FOR
NUMBER RUN NO. REJECTION
1 1709 Transmission
1 1938 CVS Count
2 2177 Transmission
-------
D - 24
APPENDIX D
INVALID TESTS
CLASS »
SERIES
NUMBER
2
2
4
5
6
7
8
SITE Los Angeles
AESi REASON FOR
RUN NO. REJECTION
1554 Temp. Trace
2541 Cleaned fuel filter
1729 Temp. Trace
1743 Fuel
1807 Fuel
1928 Comp. check not run wet
2061 Cent. Advance % degree off
-------
227
228
301
302
303
304
305
307
309
310
312
313
324
326
327
331
341
342
349
351
355
356
401
402
412
413
414
415
416
419
D-25
APPENDIX D
INVALID TESTS
SITE St. Louis
NUMBER OF NUMBER OF TOTAL TESTS
ACCEPTED TESTS INVALID TESTS PERFORMED
14
1
IS
4
2
6
17
5
22
18
2
20
16
5
21
16
5
21
19
3
22
14
1
15
16
0
16
16
6
22
19
1
20
15
2
17
10
6
16
15
3
18
19
2
21
13
2
15
16
2
18
3
0
3
0
3
3
5
0
5
8
0
8
12
2
14
25
1
26
19
2
21
8
0
8
19
0
19
17
1
18
17
0
17
16
2
18
17
4
21
423 63 486
-------
D-26
APPENDIX D
INVALID TESTS
CLASS #227 SITE St. Louis
SERIES ' AESi REASON FOR
NUMBERS RUN NO. REJECTION
2
1206
Temp. Trace
-------
D-27
CLASS n 228
APPENDIX D
INVALID TESTS
SITE St. Louis
SERIES
NUMBERS
AESi
RUN NO.
REASON FOR
REJECTION
1120
1654
Temp. Trace
Abort
-------
CLASS # 301
SERIES
NUMBERS
3
3
7
8
20
D-28
APPENDIX D
INVALID TESTS
SITE St. Louis
AESi REASON FOR
RDN NO. REJECTION
1246 Temp. Trace
1742 Fast idle
1276 Temp. Trace
1319 Temp. Trace
1771 Retest, same car
-------
D-29
APPENDIX D
acc « too INVALID TESTS nrw „ T .
CLASS # 302 SITE St. Louis
SERIES AESi REASON FOR
NUMBERS RUN NO. REJECTION
1 1251 Temp. Trace
11 1343 Temp. TTace
-------
CLASS # 303
SERIES
NUMBERS
1
6
7
10
14
D-30
APPENDIX D
INVALID TESTS
SITE St. Louis
AESi REASON FOR
RUN NO. REJECTION
1183 Temp. Trace
1226 Temp. Trace
1231 Temp. Trace
1240 Temp. Trace
1473 Centrifugal Advance
-------
D-31
CLASS # 304
APPENDIX D
INVALID TESTS
SITE St. Louis
SERIES
NUMBERS
AESi
RUN NO.
REASON FOR
REJECTION
6 1221 Temp. Trace
7 1238 Temp. Trace
IS 1312 Temp. Trace
19 1459 Bag Reading
19 1687 Fast idle
-------
D-32
CLASS #305
APPENDIX D
INVALID TESTS
SITE St. Louis
SERIES
NUMBERS
AESi
'RUN NO.
REASON FOR
REJECTION
6
14
18
1227
1551
1594
Temp. Trace
Abort
Abort
-------
D-33
APPENDIX D
INVALID TESTS
CLASS # 307 SITE St. Louis
SERIES AESI REASON FOR
NUMBERS RUN NO. REJECTION
1
1134
Abort
-------
D-34
CLASS # 310
SERIES
NUMBERS
3
6
8
9
12
14
APPENDIX D
INVALID TESTS SITE St. Louis
AESi REASON FOR
RUN NO. REJECTION
1222 Temp. Trace
1277 Temp. Trace
1286 S D V missing
1306 Temp. Trace
1540 Dwell set wrong
1S77 Abort
-------
D-35
APPENDIX D
INVALID TESTS
CLASS # 312 SITE St. Louis
SERIES AESi REASON FOR
NUMBERS RUN NO. REJECTION
5
1210
Temp. Trace
-------
D-36
APPENDIX D
INVALID TESTS CTTC
CLASS # 313 SITE St- Louis
SERIES AESi REASON FOR
NUMBERS RUN NO. REJECTION
6 1228 Temp. Trace
16 1743 Abort
-------
D-37
CLASS ft 324
SERIES
NUMBERS
1
4
7
8
9
10
APPENDIX D
INVALID TESTS S!TE St. Louis
AESi REASON FOR
RUN NO. REJECTION
1158 Vacuum advance
1201 Temp. Trace
1274 Vacuum advance
1293 Low count
1303 Vacuum replaced
1315 Temp. Trace
-------
D-38
CLASS # 326
APPENDIX D
INVALID TESTS
SITE St. Louis
SERIES
NUMBERS
3
9
13
AESi
RUN NO.
1166
1534
1715
REASON FOR
REJECTION
Temp. Trace
Temp. Trace
Drivers Trace
-------
CLASS # 327
SERIES
NUMBERS
18
20
D-39
APPENDIX D
INVALID TESTS
AESi
RUN NO.
1625
1728
SITE St. Louis
REASON FOR
REJECTION
Abort
Drivers trace
-------
D-40
CLASS # 331
APPENDIX D
INVALID TESTS
SITE St. Louis
SERIES
NUMBERS
5
6
AESi
RUN NO.
1342
1346
REASON FOR
REJECTION
Temp. Trace
Temp. Trace
-------
D-41
APPENDIX D
INVALID TESTS
CLASS # 341 SITE St. Louis
SERIES AESi REASON FOR
NUMBERS RUN NO. REJECTION
5 1358 Temp. Trace
14 1729 Abort
-------
D-42
CLASS # 349
APPENDIX D
INVALID TESTS
SITE St. Louis
SERIES
NUMBERS
1
2
3
AESi
RUN NO.
1144
1154
1160
REASON FOR
REJECTION
wrong C I D
wrong C I D
wrong C I D
-------
CLASS # 356
SERIES
NUMBERS
9
12
D-43
APPENDIX D
INVALID TESTS
SITE St. Louis
AESi REASON FOR
RUN NO. REJECTION
1462 Abort
1568 inertia
-------
D-44
APPENDIX D
CLASS # 401 INVALID TESTS sm St _ Louis
SERIES AESi REASON FOR
NUMBERS RUN NO. REJECTION
12
1491
Abort
-------
D-45
APPENDIX D
INVALID TESTS
CLASS # 402 SITE St. Louis
SERIES AESi REASON FOR
NUMBERS RUN NO. REJECTION
12 1629 Temp. Trace
17 1677 Abort
-------
D-46
APPENDIX D
CLASS # 414 INVALID TESTS SJTE gt Louis
SERIES AESi REASON FOR
NUMBERS RUN NO. REJECTION
6
1517
Abort
-------
D-47
APPENDIX D
INVALID TESTS
CLASS # 416 SITE St. Louis
SERIES AESi REASON FOR
NUMBERS RUN NO. REJECTION
4 1458 Wrong h.p. & inertia
5 1463 Drivers trace
-------
D-48
CLASS # 419
APPENDIX D
INVALID TESTS
SITE St. Louis
SERIES
NUMBERS
AESi
RUN NO.
REASON FOR
REJECTIONS
10
15
15
20
1512
1696
1707
1766
Abort
Abort
Abort
Drivers trace
------- |