THERMAL POLLUTION RESEARCH PROGRAM STATE OF THE ART NEWSLETTER No. 3 January - June, 1971 July 1971 ENVIRONMENTAL PROTECTION AGENCY. REGION X PACIFIC NORTHWEST WATER LABORATORY ------- NATIONAL THERMAL POLLUTION RESEARCH PROGRAM STATE-OF-THE-ART NEWSLETTER No. 3 January - June 1971 Environmental Protection Agency, Region X Pacific Northwest Water Laboratory National Thermal Pollution Research Program 200 S. W. Thirty-Fifth Street Corvallis, Oregon 97330 July 1971 ------- CONTENTS Page MAJOR RESULTS OF RESEARCH IN THERMAL POLLUTION CONTROL 1 NEW HARDWARE, CONCEPTS AND TRENDS IN THERMAL POLLUTION CONTROL.... 3 SEMINARS, WORKSHOPS AND SYMPOSIA 4 SERVICES AVAILABLE 4 NEW PUBLICATIONS 5 GRANTS AND CONTRACTS 8 WHO'S WHO IN THERMAL POLLUTION CONTROL 10 PROGRAM AND PLANS FOR FY 72 12 ------- MAJOR RESULTS OF RESEARCH IN THERMAL POLLUTION CONTROL The long-awaited Guidelines: Biological Surveys at Proposed Heat Discharge Sites was finally published by GPO. These guides, prepared by Dr. Garton, biologist with NTPRP and Dr. Harkins, mathematical sta- tistician at EPA's Robert S. Kerr Water Research Center, provide a quanti- tative approach for the biological portion of thermal discharge siting surveys and monitoring. A report on the Columbia River Thermal Effects Study summarizing the findings and conclusions of two years of research and investigation by three Federal agencies was released June 11 by the Acting Regional Administrator, Region X, EPA, Portland, Oregon. The study was Initiated in February 1968 with the investigations and research carried out over the two-year period. Participating with EPA in the research on biologi- cal effects of temperature on fish were the Atomic Energy Commission and the National Marine Fisheries Service (formerly, the Bureau of Commercial Fisheries, USDI). The Thermal Effects Study provides additional scientific information on which to base critical review of the adequacy of the water temperature standards now established for the Columbia River as those standards bear on the anadromous fishery of the river. The findings are reported 1n two volumes. Volume I, "Biological Effects Studies," concerns the effects of temperature on the anadromous fish of the Columbia River. Volume II, "Temperature Prediction Studies," concerns the development of mathematical temperature-prediction models to evaluate the effects on river temperature of existing and predicted reservoir release schedules. The concept of decreasing evaporative loss from cooling ponds by floating a film of highly reflective particles 1s presented by Lawrence Winiarski in ASME paper #70-WA/PWR-4, "Reflective Cooling Ponds." His subsequent laboratory-scale research on a variety of materials has included determination of reflectance characteristics, film stability in wind, resistance to algal growth, and pond heat and water budget. He concludes that high cost, relatively low reflectance qualities and suscep- tibility to wind preclude the prototype use of commercially available particles for reflective type cooling ponds. However, the theory and con- cept remain waI id but new and cheaper materials must be developed or the value (price) of water or land increase significantly before reflective cooling ponds will be practical economically. A report of the latest studies is being prepared. Cooling pond area and water loss can be reduced by designing the pond for higher operating temperature. Tichenor and Christianson (see New Pub- lications) present data on closed-cycle pond area for six locations in the U.S. and inlet temperature range of 110-135° F. In a test case using meteo rologic data for Dallas, Texas, they show that evaporation rate could be reduced from 50 cfs to 36 cfs by increasing pond inlet temperature from 115° F to 125° F ------- 2 The authors point out, however, that such benefits are not without cost because a penalty 1s Imposed on power plant efficiency. The point is that some latitude in cooling pond design is available and the economic trade-off should be analyzed before a final selection 1s made. A model and computer program for evaluating the extent of vapor plumes from large evaporative cooling towers has been developed by EG&G, Inc., under contract from EPA. This model will remove much of the hypothe- sis and opinion concerning potential local environmental modifications. It is being tested and used by TVA and several consulting engineering firms and electric utilities. This model describes the dynamics of the wet cooling tower plume and its interactions with the environment. The study showed that the saturation deficit of the atmosphere clearly controls the downwind spread of the ejected liquid water. Except for cases where the relative humidity approaches 100%, downwind propagation is limited to periods when the air temperature falls below the freezing point. The potential for adverse atmospheric effects due to cooling towers was analyzed on a national basis and is presented in the form of a map. Note the Errata Sheet that appears 1n New Publications section of this letter. Potential environmental effects of waste from a nuclear power plant submerged off-shore in about 250 ft of water were studied by General Dynamics under contract from EPA. The report concludes that the off-shore power plant might be the best hope with today's technology for minimizing the degradation of water quality while meeting the nation's power demands. In the four case sites studied it was found that the thermal plume in excess of presently applied coastal temperature criteria ends before a surface field is established. Although some mortality among organisms entrained in the cooling water is inevitable, 1t was concluded that less harm would be done than would be done by a coastal plant. The first comprehensive thermal plume model for surface discharge that combines in a three-dimensional analysis the surface exchange, en- trance slope, entrainment and ambient cross-current has been developed by Stolzenbach and Harleman at MIT. Cornell Aeronautical laboratory provides a theoretical description of the stratification cycle of temperate lakes in which the Interaction between wind-induced turbulence and buoyancy gradients is Included expli- citly. The theoretical model predicts all of the observed features of stratification accurately. The analytical framework 1s also used to pre- dict effects on the stratification cycle of discharges at or below the thermocline. The effects of such thermal discharges are to distort the thermocline, increase the temperature of the epllimnlon and increase the temperature during the spring homothermy. A lengthening of the stratifi- cation period also occurs. ------- 3 NEW HARDWARE, CONCEPTS AND TRENDS IN THERMAL POLLUTION CONTROL Cherne Industrial, Inc., Edina, Minnesota, announces a joint venture demonstration project designed to prove the efficiency of a new cooling device -- the Cherne Thermal Control Rotor. The demonstration is supported by 23 electric utilities throughout the U.S. The heart of the Cherne Rotor is a floating unit containing a series of 15 spinning plastic discs; each 24 inches 1n diameter, rotating on a horizontal shaft. The unit floats partially submerged and throws an opti- mized drop size into the air which results 1n rapid cooling. An innovation in cooling tower design 1s announced by General Electric. The proposed tower would be doughnut-shaped, about 60 ft tall and 600 ft in diameter. Development is in the laboratory stage. The GE tower exploits the principle that a low exit velocity and large plume diameter minimizes entrainment of ambient air, hence, the buoyancy of the plume is maintained and it will rise to higher altitudes. NTPRP has requested non-proprietary test data. Manufacturers and consulting engineering companies are now marketing combined cvcle power plants. Used for peaking and moderate load demands, these medium-sized plants (125-240 MWe) combine the fast start-up of gas turbines with the proven reliability of the steam cycle. By using the gas turbine exhaust in the steam cycle, combined heat rates of 9000 Btu/kwhr are possible. Other advantages include short construction time and smaller cooling water requirements. Among the units now on the market are Stone and Webster's FAST system which employs dry cooling towers, thus precluding the need for makeup water. Westinghouse's PACE (Power at Combined Efficiencies) plant 1s operated with conventional cooling techniques, but with 120 MWe out of the 240 MWe capa- city from gas turbines, cooling water quantities are reduced substantially. Turbo Power and Marine Systems, a subsidiary of United Aircraft Corporation offers a 125 MWe "Turbo Steam Pac," with two 40 MWe gas turbines combined with a 45 MWe steam turbine. Chromate recovery from cooling tower blowdown is being accomplished at Cities Service Company's butyl rubber plant 1n Louisiana by an ion- exchange unit that has now been in satisfactory operation for about one year. Regeneration of the exchange resin produces a chromate solution that is recycled to the cooling tower as a corrosion inhibitor. The re- covery plant uses sulfuric acid for pH adjustment and caustic soda and salt for resin regeneration. It is claimed that the cost of these chemi- cals is small when compared with the value of the recovered chromate. Southwestern Public Service Company announces that for an experimental period the C.B. Jones Station will be run entirely on reclaimed water. Although the cost is greater than for fresh water, Southwestern believes that this is one way to show the public it is concerned about environmental problems. Our compliments to Southwestern! We hope this is a scientific experiment and that operating and cost data will be made public. ------- 4 SEMINARS, WORKSHOPS AND SYMPOSIA The National Thermal Pollution Research Program, 1n cooperation with EPA's Southwest Region, presented a "Thermal Pollution Seminar," at the U. S. Bureau of Reclamation, Engineering and Development Center, in Denver, Colorado. The two-day seminar (February 2-3, 1971) generally covered the topic of thermal pollution and was attended by management and technical personnel of the U. S. Bureau of Reclamation. Johns Hopkins University hosted a Biological Entrainment Workshop, January 25, 26, 1971. Dr. Ronald Garton, who represented NTPRP, concluded that there appears to be ample evidence of lethal effects caused by pumping plankton and by entrainment in the heated plume. However, to date, there does not appear to be sufficient evidence to demonstrate damage to any large aquatic system. This, of course, does not prove absence of damage but is more an indication of the difficulty in detecting small changes In large, complex systems. SERVICES AVAILABLE The technical staff of the National Thermal Pollution Research Program are "on-call" for consultation and advisory services to EPA Headquarters and Regional Offices, and to State and local agencies as appropriate. Requests from sources outside of EPA should be routed through the respective Regional Administrator. ------- 5 NEW PUBLICATIONS [January - June 1971] EPA in March 1970 implemented a Research and Development Project Reports System for acquisition, filing, indexing and dissemination of reports and publications from inhouse, contract and grant projects. Materials entered into the system will be published in the Water Pollution Control Research Series. Please note the prefixed asterisk(s) to the titles and the instructions at the end of the list for direction of re- quests for copies of publications. Intramural Outputs 1. COOLING POND TEMPERATURE VS SIZE AND WATER LOSS, by Bruce A. Tichenor and Alden G. Christianson, presented at ASCE National Water Resources Engineering Meeting, Phoenix, Arizona, January 1971. Grant and Contract Reports 2. *SYSTEM SELECTION, DESIGN, AND OPTIMIZATION, Dynatech R/D Company, January 1971, Water Pollution Control Research Series 16130DHS01/71. 3. POTENTIAL ENVIRONMENTAL MODIFICATIONS PRODUCED BY LARGE EVAPORATIVE COOLING TOWERS, EG&G, Inc., January 1971, Water Pollution Control Research Series 16130DNH01/71. [Available from Superintendent of Documents, U.S. Government Printing Office, Washington, D.C. 20402. Price: $0.75.]* 4. *RESEARCH ON THE PHYSICAL ASPECTS OF THERMAL POLLUTION, Cornell Aeronautical Laboratory, February 1971, Water Pollution Control Research Series 16130DPU02/71. 5. A PREDICTIVE MODEL FOR THERMAL STRATIFICATION AND WATER QUALITY IN RESERVOIRS, Massachusetts Institute of Technology, January 1971, Water Pollution Control Research Series 16130DJH01/71. 6. AN ANALYTICAL AND EXPERIMENTAL INVESTIGATION OF SURFACE DISCHARGE OF HEATED WATER, Massachusetts Institute of Technology, February 1971, Water Pollution Control Research Series 16130DJU02/71. 7. **PREDICTION OF THE ANNUAL CYCLE OF TEMPERATURE CHANGES IN A STRATIFIED LAKE OR RESERVOIR: MATHEMATICAL MODEL AND USERS MANUAL, by Patrick J. Ryan and Donald R. F. Harleman. Ralph M. Parsons Laboratory Massachusetts Institute of Technology, Report No. 137, April 1971. 8. ADVANCED NON-THERMAL POLLUTING GAS TURBINES IN UTILITY APPLICATIONS, United Aircraft Research Laboratories, Water Pollution Control Research Series 16130DNE03/71. 9. EFFECT OF GEOGRAPHICAL LOCATION ON COOLING POND REQUIREMENTS AND PERFORMANCE, Vanderbilt University, 16130FDQ03/71 . ------- 6 ~Requests for copies should be addressed to: National Thermal Pollution Research Program, Pacific Northwest Water Laboratory, 200 S.W. Thirty- Fifth Street, Corvallis, Oregon 97330. **Requests for copies should be addressed to Ralph M. Parsons Laboratory for Water Resources and Hydrodynamics, Massachusetts Institute of Tech- nology, Cambridge, Massachusetts 02139. Requests for other publications should be addressed to: Librarian, Paci- fic Northwest Water Laboratory, 200 S.W. Thirty-Fifth Street, Corvallis, Oregon 97330. Other Significant New Publications 1. A HOT DEBATE, GENERATED BY HOT WATER, by Jane Stein, Smithsonian, June 1971. 2. COOLING TOWER STUDY, by John Stockham, I IT Research Institute, Chicago, Illinois, prepared for EPA Air Pollution Control Office, January 1971. 3. AIR-COOLED CONDENSER FITS STEAM PLANT TO ARID SITE, by Nell Simpson, Electrical World, June 8, 1970. 4. A LABORATORY INVESTIGATION OF THE LAGRANGIAN AUTOCORRELATION FUNCTION IN A STRATIFIED FIELD, by Paul Frenzen, Argonne National Laboratory, November 1963. ~ ~~ Recipients of final report #16130DNH01/71, "Potential Environmental Effects Produced by Large Evaporative Cooling Towers," should note that subsequent to its printing, several errors and ommissions were found. The following errata sheet (on the next page) should be removed and attached to copies of this report. ------- 7 ERRATA SHEET EG&G, Inc., "Potential Environmental Modifications Produced by Large Evaporative Cooling Towers," EPA, WQO, Water Pollution Control Research Series, Report No. 16130 DNH 01/71. The following corrections and additions should be noted: 1. Pages 62-68. All Comment statements, as indicated by five asterisks, should have a C in column 1; some were omitted during the printing process. 2. Page 62, 2 and 3 lines after FORTRAN statement 140. These statements should read: READ (5,150) P(1),T(1),EFT,RH(1),Z(1),U(1),TH(1),DZ 150 FORMAT (8F10.0) 3. Page 63, 6 lines after FORTRAN statement 250. N must not exceed 100, because the various parameters calculated at each elevation in the interpolated sounding are limited in the DIMENSION statement to 100 values. N will be less than 100 when the top elevation of the input sounding data divided by the selected vertical increment (DZ on the Ground Level Sounding Card) is less than 100. For example, with DZ = 50 meters, the top elevation of the input sounding data should not exceed 5000 meters. In order to abort the run if N exceeds 100, insert the following statements after ILEVL = 1: IF (N.LE. 100) GO TO 160 WRITE (6, 1011) 1011 FORMAT (/ON EXCEEDS 100, EXECUTION TERMINATED ?) STOP o 4. Page 64, 4 and 5 lines after FORTRAN statement 410. These two statements should read: T (1) = EFT + 273.3 TC(1) = EFT + 273.3 5. Page 68. FORTRAN statement 40 should be renumbered as 940 (i.e., 940 GO TO 100). ------- 8 GRANTS AND CONTRACTS See List of Publications for reports on completed projects New Grants and Contracts Awarded Grantee or Contractor Environmental Systems Corporation Route 3, Municipal Airport Alcoa, Tennessee 37701 Subject "Quantitative Measurement and Continuous 0n-L1ne Monitoring of Drift from Salt or Brackish Water Cooling Towers." Project Director & Expected Comp.Date Frederick Shofner October 1971 Continuing Grant & Contract Projects Center for the Environment and Man, Incorporated 275 Windsor Street Hartford, Connecticut 06103 Vanderbilt University Box 1670 - Station B Nashville, Tennessee 37203 Cornell University Hollister Hall Ithaca, New York 14850 Oregon State University Department of Mechanical Engineering Corvallis, Oregon 97331 "Economic Analysis of Thermal Pollution Abatement Costs in the Electric Power Industry" "Project for Concentrated Re- search and Training in the Hydrologic and Hydraulic Aspects of Water Pollution Control" "Heat and Water Vapor Exchange Between Water Surface and Atmosphere" "Thermal Plume Dispersion" Frank Smith June 16, 1971 Frank L. Parker Wilfried Brutsaert October 10, 1971 James R. Welty April 14, 1972 Purdue University "Turbulent Bed Cooling Tower" Ronald G. Barile School of Chem. Engineering Lafayette, Indiana 47907 September 1972 Eugene Water & Electric Board 500 East Fourth Avenue P. 0. Box 1112 Eugene, Oregon 97401 Washington State Univ. Water Research Center Pullman, Washington 99163 "Thermal Water Demonstration Project" "Analysis of Engineering Alter- natives for Environmental Pro- tection from Thermal Discharges" Byron Price May 31, 1971 Allen F. Agnew June 30, 1971 ------- 9 Oregon State University School of Forestry Corvallis, Oregon 97331 "Controlling Thermal Pollution in Small Streams" University of Minnesota "Mixing and Dispersion at a St. Anthony Falls Hydraulic Warm Water Outlet" Laboratory Mississippi River at 3rd Avenue, S. E. Minneapolis, Minnesota 55414 George W. Brown Dec. 31, 1971 Heinz Stefan Oct. 31, 1971 Grant and Contract Proposals Sought In FY-72 it is planned to consolidate EPA's thermal pollution research in two ways. First, the breadth of topics will be reduced and available resources focused on a few problems of high priority. Second, grant and contract awards will be more closely aligned with priority work plans and intramural research. We are in the process of evaluating and preparing a digest of the numerous mathematical models for predicting thermal plume behavior. No new grant or contract work will be Initiated 1n this technical area until our analysis is complete. Reluctantly we are deferring most work on ad- vanced cooling methods until FY-73. The priority items in FY-72 are Improvements 1n evaporative cooling methods, bio-engineering aspects of heat disposal and beneficial dissipa- tion or conversion of waste heat. We are Interested 1n development and demonstration of ways to correct objectionable features of evaporative systems -- reduction in drift (carryover) from salt water cooling towers and sprays, consumptive water loss and/or vapor exhaust (including demon- stration of dry cooling towers), and pollution by chemical additives 1n blowdown. Under bio-engineering we may contract some bio-assay work on chemi- cals singly and in combination that characterize blowdown from large cooling towers. Such contracts would be complementary to the inhouse program. To receive favorable consideration, a proposal for beneficial dis- posal of waste heat must involve a concept that will get the heat out of the water and not impose a secondary pollution problem. ------- 10 WHO'S WHO IN THERMAL POLLUTION CONTROL EPA Research Headquarters Dr. Stanley M. Greenfield Asst. Administrator for Research and Monitoring National Thermal Pollution Research Program Mr. Frank H. Rainwater Chief, National Thermal Pollution Research Program Dr. Bruce A. Tichenor Research Sanitary Engineer, NTPRP Mr. Alden G. Christianson Research Sanitary Engineer, NTPRP Dr. Mostafa A. Shirazi Research Mechanical & Hydraulic Engineer, NTPRP Mr. Lawrence D. Winiarskl Research Mechanical Engineer, NTPRP Dr. Ronald R. Garton Research Aquatic Biologist, NTPRP National Water Quality Laboratory, Duluth, Minnesota Dr. Donald I. Mount Director, National Water Quality Laboratory Mr. Bernard R. Jones Research Aquatic Biologist, NWQL National Marine Water Quality Laboratory Dr. Clarence M. Tarzwell Director, National Marine Water Quality Laboratory Electric Power Council on Environment Mr. W. C. Tallman Chairman, Electric Power Council on Environment President of Public Service Company of New Hampshire, Box 330, Manchester, New Hampshire 03105 Mr. Rod J. McMullin Chairman, Water Quality Committee, Electric Power Council on Environment, General Manager, Salt River Project, P. 0. Box 1980, Phoenix, Arizona 85001. Dr. John C. Geyer Chairman, Water Research Coordinating Subcommittee Department of Geographical and Environmental Eng Johns Hopkins University Baltimore, Maryland 21218 ------- 11 Other Federal Agencies Mr. Yates M. Barber Mr. G. Earl Harbeck Mr. Frederich H. Warren Dr. Charles C. Coutant Staff Assistant to Asst. Director of Research U.S. Department of Interior, Bureau of Sport Fisheries & Wildlife, Interior Building, 18th & C Streets, N.W., Washington, D.C. Research Hydrologist, USDI Geological Survey, Water Resources Division, Federal Center, Denver, Colorado 80225 Advisor on Environmental Quality, Federal Power Commission, Washington, D.C. Program Leader for Thermal Effects Studies Ecological Sciences Division of Oak Ridge National Laboratory, P. 0. Box X, Oak Ridge, Tennessee 37830 Non-Federal Agencies and Associations Mr. Fred A. Limpert Chairman, ASCE Committee on Thermal Pollution, Head, Hydrology Section, Bonneville Power Administration, P. 0. Box 362, Portland, Oregon 97208 Mr. N. J. Ely Mr. Dick Thorsell President, Cooling Tower Institute 4252 Richmond Avenue Houston, Texas 77027 Edison Electric Institute 90 Park Avenue New York, N.Y. 10016 ------- 12 PROGRAM AND PLANS FOR FY 72 Work Plan ZBA: Improvements in Evaporative Cooling Methods Develop the technical base for sound and economically feasible guide- lines for cooling water treatment and control. This involves determination of chemical additives used, their purpose, interchangeability, etc., with particular reference to large cooling towers; analysis of cooling tower engineering as related to minimizing the volume of blowdown; evaluating and codification of biological hazards of the chemical; and determination of controls. Demonstrate methodology for quantitative measurement of drift from salt water cooling systems. Report on feasibility and economics of reflective coatings for cooling ponds for evaporation suppression. Time and resources permitting, initiate fluid-dynamic, laboratory experiments (flume) on cooling tower exhausts. See also Grants and Contracts. Work Plan ZFC: Prediction of Heat Transport and Behavior in Receiving Water Prepare a digest or workbook containing manual and computer methods that can be practically applied to large hydrologlc systems and thermal plumes. This project will bring together and present in usable form hydraulic and math-modeling research sponsored by such groups as EEI, AEC, OWRR, USGS, and EPA. Conduct fluid dynamic research into those aspects of prediction inade- quately quantified at this time, namely ambient stratification, wind effects, and surface heat exchange. Publish paper on use of theoretical equations for evaporative heat loss of small streams. See also Grants and Contracts. Work Plan ZBB -- Bio-Engineering Aspects of Heat Disposal Conduct bio-assays on chemicals singly or 1n combination that characterize blowdown from large wet cooling towers. The Provisional Algal Assay Procedure (PAAP) is used for algal response. Fathead minnows and blueglll TLM's will be used to assess toxicity to fish. ------- 13 Continue lab experiments to assess damage to emerging Insects passing through a heated lens of water. See also Grants and Contracts. Work Plan ZFJ: Beneficial Uses of Waste Heat See Grants and Contracts ------- |