&EPA
  United States
  Environmental Protection
  Agency
Air and Radiation                   EPA420-B-05-001
                        February 2005
          2004 Annual Summary of
          Emission Related
          Recall and Voluntary
          Service Campaigns
          Performed on Light-Duty
          Vehicles and Light-Duty
          Trucks

-------
                                               EPA420-B-05-001
                                                 February 2005
2004 Annual Summary of Emission Related Recall and
Voluntary Service Campaigns Performed on Light-Duty
            Vehicles and Light-Duty Trucks
                 Certification and Compliance Division
                 Office of Transportation and Air Quality
                 U.S. Environmental Protection Agency

-------
           2004 Annual Summary of Emission Related Recall and Voluntary Service Campaigns Performed On Light-Duty Vehicles and Light-Duty Trucks*
                                                                   Recall Campaigns
Mfr.



BMW





BMW




BMW


BMW







BMW






DAIMLER/CHRYSLER



DAIMLER/CHRYSLER




DAIMLER/CHRYSLER







DAIMLER/CHRYSLER



Mfr. Recall
Number


04V- 182





D-04-4.4-2
D-04-4.4-2&D-04-4.4-2



D-02-04-1.6-1


D-04-3.0-1







D-02/03-1.6-1






C37



2004-1




2004-8







2004-9



EPA#



2286





2304




2309


2356







2357






2145



2208




2259







2263



Type



V





V




V


V







V






V



V




V







V



Owners
Notification


5/31/2004





1 1/9/2004




11/10/2004


9/30/2004







11/10/2004






1/9/2004



2/23/2004




4/12/2004







4/12/2004



MY



2003
2003
2004
2004


2004
2004
2004


2002
2003
2003
2004
2004







2002
2003
2003




2004
2004


2004




2005







2004



Vehicle or Engine
Class


Z4
Z4
Z4
Z4


745i, 745LI
X5 4.4i
545i, 645CI, 645CI
Cabrio

Cooper, Coopers
Cooper, Coopers
Cooper, Coopers
Cooper, Coopers
530i, 525i, 530i







COOPER S
COOPER S
COOPER S




Chrysler Sebring
Dodge Stratus


2.4LPT Cruiser




Dodge Caravan







Jeep Grand Cherokee



Engine Family



3BMXV03.0LER
3BMXV03.0M5R
4BMXV03.0LER
4BMXV03.0M5R


4BMXV04.4LEV
4BMXT04.4N62
4BMXV04.4LEV


2BMXV01.6R50
3BMXV01.6R50
3BMXV01.6R5R
4BMXV01.6R50
4BMXX03.0ULV







2BMXV01.6R50
3BMXV01.6R50
3BMXV01.6R5R




4DSXV03.0GBC
4DSXV03.0GBC


4CRXV02.4VHO




5CRXTO2.42NO







4CRXT04.02NO



Problem Description



Under certain environmental conditions, vapor lock in the
fuel pump could occur. This could cause the engine to stall.
Remedy: installation of a resistor in the wiring harness
powering the fuel pump. This repair will reduce the power
out put of the fuel pump and prevent vapor lock from
occurring.
OBD defect affects the diagnostic of the oxygen sensor. In
case of an oxygen sensor failure no fault code would be
stored and the MIL would not be illuminated.
Remedy: /\ nationwide emission recall campaign to correct
the problem by updating the software of the ECU.
A error in the software of the ECU module causes the LDP
to fail.
Remedy: A recaN was implemented by BMW to correct the
problem by updating the software of the ECU.
Due to software error in the ECU the readiness code for the
comprehensive component monitors are not set and stored
at the end of the OBD system check. The component
diagnostics are not affected and are performed correctly.
Remedy: BMW decided to implement a nationwide
voluntary emissions recall campaign to correct the problem
by updating the software of the ECU, enabling the
comprehensive component readiness code to set as
designed.
Due to supplier mix-up an unsuitable material was used for
all ventilation return hoses. Overtime this may cause the
hose to fail, allowing gases to leak. This is also
accompanied by a whining noise under certain conditions.
Remedy: BMw decided to implement a recall to correct the
problem. Improved components have been phased into
production and available for service
The VECI label language incorrectly indicates the California
cert level is "Interim Non-Tier 2, Bin 9" when it should state
LEV1 LEV.
Remedy: New VEC| !abe| wiN be sent to owner.
Test group name contains 11 of the 12 characters on VECI
label.
Remedy: A new VECI label will be sent to the vehicle
owner. The owner can install the label or have the dealer
install the label
Oil filler cap does not confirm to EPA guidance letter. The
oil viscosity is not displayed on the cap as required.
Remedy: Daimler/Chrysler will conduct a Voluntary
Emission Recall of the affected vehicles to replace the oil
filler cap with one with the correct nomenclature. The new
cap will be sent to the owner. Installation can be done by
owner or any Daimler/Chrysler dealer who will install it for
them.
Vehicles built with core software issue that could affect the
function of the OBD system.
Remedy: Tne powetrain Control Module will be
reprogrammed with the correct software calibration.
Affected
Vehicles


7670
5133
573
396


14000
6000
12100


17400
18000
19000
27000
29454







3250
7815
6045




1044
3067


1809




292







2475



Sales Area



CL(CA+NLEVALLS)
CL(CA+NLEVALLS)
SOS
SOS


SOS
SOS
SOS


NF(CFV+CA+NL)
NF(CFV+CA+NL)
NF(CFV+CA+NL)
NF(CFV+CA+NL)
SOS







NF






SOS
SOS


FC(Tier2 Fed&Cal)




SOS







SOS



Total
Number of
Vehicles
Recalled
13772





5133




81400


29454







17110






4111



1809




292







2475



EPA420-B-05-001
                                                                                                                                           February 2005

-------
           2004 Annual Summary of Emission Related Recall and Voluntary Service Campaigns Performed On Light-Duty Vehicles and Light-Duty Trucks*
                                                                   Recall Campaigns
Mfr.



DAIMLER/CHRYSLER





DAIMLER/CHRYSLER



DAIMLER/CHRYSLER



DAIMLER/CHRYSLER




FORD




FORD


FORD





GENERAL MOTORS



HONDA/ACURA



Mfr. Recall
Number


2004-13





2004-14



2004-17&2004-17-E



2004-19




"03E05




"04E09


"04E10





ML-MW067



EDIR-03-034-00



EPA#



2270





2271



2375



2384




2066




2336


2337





2383



2199



Type



V





V



V



I




V




V


V





V



V



Owners
Notification


5/28/2004





5/29/2004



9/27/2004



10/18/2004




2/2/2004




5/31/2004


5/31/2004





9/1/2004



1/31/2004



MY



2005





2004



2005



2004




2002
2002
2003
2003

2001
2002
2003
1997
1998
1999
2000
2001
2002
2003
2004
2005


2003
2004


Vehicle or Engine
Class


Chrysler 300C





Dodge Stratus, Chrysler
Sebring sedans


300 C, DODGE
MAGNUM


Dodge Ram




Explorer
Explorer
Explorer
Explorer

E-Series
E-Series
E-Series
E-Series
E-Series
E-Series
E-Series
E-Series
E-Series
E-Series
CTS-V
CTS-V


ACURA MDX
ACURA MDX


Engine Family



5CRXV05.7VHO





4CRXV0148VXO



5CRXV05.7VHO



4CRXT04.75TP




2FMXT04.02F3
2FMXT04.02F5
3FMXT04.02F3
3FMXT04.02FA

1FMXT05.4RP6
2FMXT05.4RP5
3FMXT05.4RP5
VFM5.468C7EK
WFMXT05.4RP6
XFMXT05.4RP6
YFMXT05.4RP6
1FMXT05.4RP6
2FMXT05.4RP5
3FMXT05.4RP5
4GMXV05.7083
5GMXV06.0081


3HNXT03.5TKR
4HNXT03.5TKR


Problem Description



Vehicles have a European (BUX) Powertrain Control
Module (PCM) calibration prior to shipment. The BUX
calibration has unique OBD monitor requirements that are
different from the federal and California requirements.
Remedy: Daimler/Chrysler will conduct a Voluntary
Emission Recall of the affected vehicles and install a new
PCM with the correct U. S. calibration.
Partial Zero emission vehicles were manufactured with VECI
labels that did not include the "AIR" nomenclature for the air
pump.
Remedy: Daimler/Chrysler will conduct a recall of the
affected vehicles and mail a revised VECI label to the owner
for installation on the vehicle
Some 2005 model year vehicles have VECI labels with a
typographic error in the spark plug specifications.
Remedy: Recall (D38), on affected vehicles the VECI label
will be replaced. New VECI labels will be sent with the
Owner Notification Letter. Owner/dealer can install new
label
OBD software problem. The evaporative system monitor
readiness bit could be cleared with only a single cold-start
in cold ambient temperatures rather than the required two or
more cold starts under these conditions.
Remedy: Chrysler will reprogram the Powertrain Control
Module on all affected vehicles.
Some 2002 and 2003 model 4.0L Explorer Sport Trac
trucks may have evaporative canister fresh air vent hoses
that can dislodge from the splash apron and allow water to
contaminate the canister.
Remedy: Replace the evaporative emission fresh air inlet
hose connector with an elbow assembly.
Some compressed natural gas vehicles may develop a fuel
leak at one or both of the fitting locations.
Remedy: Both adjustable fittings will be replaced.
Some compressed natural gas vehicles may develop a fuel
leak due to contact by the rear brake hose and/or axle vent
hose.
Remedy: Dealer will inspect the rear hi 9" pressure fuel line
for a leak. If not leaking install a shield. If leaking replace
line with a new line.

Vehicles were built with fuel feed jumper pipe assembly that
was out of specification. The tube does not contain a
special coating to reduce fuel vapor permeation.
Remedy: Replacement of tube with proper coating and
soecifications
OBD cannot perform evaporative leak monitor when the fuel
level sensor circuit failure occurs (MIL not illuminated).
Remedy: /\n ECM with improved calibration is available for
production and for remedy under Running Change/Field fix
#D8 and Service Bulletin 03-035.
Affected
Vehicles


260





680



25184



673




68535




550
420
520
645
695
580
600
550
410
520
2448
351


55830
9509


Sales Area



60S





CA



SOS



FED




SOS




CA
CA
CA
CA
CA
CA
CA
CA
CA
CA
SOS
SOS


CAFA
CAFA


Total
Number of
Vehicles
Recalled
260





680



25184



673




68535




1490


4000





2799



65339



EPA420-B-05-001
                                                                                                                                           February 2005

-------
           2004 Annual Summary of Emission Related Recall and Voluntary Service Campaigns Performed On Light-Duty Vehicles and Light-Duty Trucks*
                                                                   Recall Campaigns
Mfr.



HONDA/ACURA



















HYUNDAI










KIA












KIA












Mfr. Recall
Number


EDIR-04-006-00



















2004.06.08.01
SC066









SC028 & SC037












2004.02.04.01












EPA#



2303



















2341










1915












2205












Type



V



















V










V












V












Owners
Notification


3/8/2004



















6/8/2004










3/28/2003
4/1/2004











2/6/2004












MY



1998
1998
1998
1998
1999
1999
1999
1999
2000
2000
2000
2000
2001
2001
2001
2001
2002
2002
2002
9nn9
2002
2002
2002
2002
2002
2003
2003
2003
2003
2003
2003
2001
2002











2001
2002
2003










Vehicle or Engine
Class


Accord
Accord
Accord
Accord
Accord
Accord
Accord
Accord
Accord
Accord
Accord
Accord
Accord
Accord
Accord
Accord
Accord
Accord
Accord
ArrnrH
Elantra
Elantra
Sonata
Sonata
XG350
Elantra/ Tiburon
Elantra/ Tiburon
Tiburon
Sonata
Sonata
XG350
Optima
Optima











Rio
Rio
Rio










Engine Family



WHNXV02.3PF1
WHNXV02.3PL2
WHNXV02.3PA3
WHNXV02.3PL4
XHNXV02.3PF1
XHNXV02.3PL2
XHNXV02.3PA3
XHNXV02.3PL4
YHNXV02.3PA3
YHNXV02.3PF3
YHNXV02.3PL4
YHNXV02.3NL5
1HNXV02.3VH2
1HNXV02.32J1
1HNXV02.3W87
1HNXV02.3BF9
2HNXV02.3RDA
2HNXV02.3MJT
2HNXV02.3FK6
9WMYVD9 7PMP
2HYXV02.0XUC
2HYXV02.0XLF
2HYXV02.4ELS
2HYXV02.7FLS
2HYXV03.5GLS
3HYXV02.0CUC
3HYXV02.0CLF
3HYXV02.7KLS
3HYXV02.4ELS
3HYXV02.7FLS
3HYXV03.5GLS
1KMXV02.5D01
2KMXV02.7E01











1KMXV01.5C01
2KMXV01.5C02
3KMXV01.6C01










Problem Description



Idle air bleed may be restricted so that idle air flow is
reduced. Idle speed may dip and engine may stall
intermittently when it is just "off idle". Jerking during
deceleration, hesitation at acceleration afterward, unstable
idle and engine stall at vehicle stop.
Remedy: Tne jdie adjusting screw will be adjusted, and do
the idle learn procedure, according to the Honda Technical
Service Bulletin # 04-011.












Vehicles may contain a fuel cut valve that may not close
properly due to insufficient clearance between the valve
case and the float. The pressure in the fuel tank drops to a
threshold value during driving, and causes a diagnostic
code indicating a closed valve clogging error.
Remedy: will install the additional fuel cut valve on the
affected vehicles and publish a technical service bulletin for
dealers.



Some 2001 model year KIA Optima's equipped with 2.5 liter
engines have experienced a malfunction indicator light
illumination as a result of oxygen sensor malfunction. The
main cause of failure was a slow response signal output
characterized by a long switching time and low amplitude.
These abnormal signal outputs are caused by
contamination of the oxygen sensor from oil or other
exhaust impurities that are present during operation.
Remedy: ĢIA has improved the oxygen sensor by adding
an additional calcium coating to the surface of the sensor
which will protect the sensor from contamination. The ECM
will be reprogrammed to reflect the characteristics of the
improved sensor.
Unstable condition at idle or near stopping conditions due to
a problem with the TPS signal at low voltage (closed
throttle). In the idle or near stopping condition, interference
due to noise (noise value is high relative to signal voltage)
may affect the capability of the system to determine the
throttle position accurately. The ECM may misinterpret this
condition and attempt to compensate for a false-lean
condition by enriching the mixture. After increasing the fuel
amount , the fuel value is recalculated/reduced based on
several factors, and may then become overly lean.
Remedy: .,. . . ged the ECM logic to include a filter
for the TPS signal. Kia will reprogram the ECM with the nev\
software.
Affected
Vehicles


4907
4084
252122
28961
2914
4024
181446
66267
5096
159577
116733
2474
35327
129993
85056
5150
241587
95887
4454
9977S
44923
46461
21566
39085
18071
19488
29860
20321
10477
13529
1965
8107
13393











57340
57292
13380










Sales Area



FED
CE(CA+NLEV)
SOS
CA
FED
CE(CA+NLEV)
NF(CFV+CA+NL)
CE(CA+NLEV)
NF(CFV+CA+NL)
SOS
CL(CA+NLEVALLS)
CA
NF(CFV+CA+NL)
SOS
CL(CA+NLEVALLS)
CA
SOS
CL(CA+NLEVALLS)
CA
MFrrFV4.rA4.Mi ^
SOS
FED
SOS
SOS
SOS
SOS
FED
SOS
SOS
SOS
SOS
SOS
SOS











CL(CA+NLEVALLS)
CL(CA+NLEVALLS)
CL(CA+NLEVALLS)










Total
Number of
Vehicles
Recalled
1448437



















265746










21500












128012












EPA420-B-05-001
                                                                                                                                           February 2005

-------
           2004 Annual Summary of Emission Related Recall and Voluntary Service Campaigns Performed On Light-Duty Vehicles and Light-Duty Trucks*
                                                                   Recall Campaigns
Mfr.



KIA







KIA





KIA




LAND ROVER



LAND ROVER




MAZDA




MITSUBISHI/D-STAR



MITSUBISHI/D-STAR






ROLLS ROYCE






Mfr. Recall
Number


2004.05.26.01







SC038





2004.08.19.01




2004-RV8-1



#2004-RV8-5/B167




LCE-03/207




SC-03-002



SR-04-008






D-04-6.7-1






EPA#



2284







2340





2377




2221



2325




2140




2145



2414






2305






Type



V







V





V




V



V




V




V



I






V






Owners
Notification


5/31/2004







5/31/2004





11/1/2004




9/30/2004



7/28/2004




8/27/2004




10/31/2003



8/1/2004






9/30/2004






MY



2001
2002
2003
2004
2004



2002
2002
2003
2003


2005




2000
2000
2001
2002
2001
2002
2002
2003
2004
2002
2003



2004
2004
2004

2002
2003
2004




2004






Vehicle or Engine
Class


Rio
Rio
Rio
Rio
Rio



Optima
Optima
Optima
Optima


Sedona




Range Rover
Range Rover
Range Rover
Range Rover
Discovery
Discovery
Discovery
Discovery
Discovery
MPV
MPV



Eclipse, Eclipse Spider
Eclipse, Eclipse Spider
Eclipse, Eclipse Spider

Monte ro
Monte ro
Monte ro




Phantom






Engine Family



1KMXV01.5C01
2KMXV01.5C02
3KMXV01.6C01
4KMXV01.6C02
4KMXV01.6C03



2KMXV02.4D02
2KMXV02.7E01
3KMXV02.4D03
3KMXV02.7E02


5KMXT03.5GM5




YLRXT04.6001
YLRXT04.6002
1LRXT04.6001
2LRXT04.6001
1LRXT04.6001
2LRXT04.6001
2LRXT04.6003
3LRXT04.6001
4LRXT04.6001
2TKXT03.0GLA
3TKXT03.0FLA



4DSXV02.0GBB
4DSXV03.0GBB
4DSXV03.0GBC

2MXT03.5GNS
3MXT03.5GNS
4MXT03.5GNS




4RRXV06.7N73






Problem Description



The fuel intake nipple of the fuel distributor is subject to
fracture or cracking during removal of the quick-connect
coupling securing the main fuel tube assembly to the fuel
intake nipple, or when force is accidentally applied to the
intake nipple during the assembly process.
Remedy: A new steel nipple and fuel tube assembly will be
installed at no charge. Kia has issued service bulletin
SC036 to dealers for repair information.
Defective Fuel tank assembly valve may not close properly.
During vehicle roll over, fuel spillage may occur. Kia will
publish technical service bulletin to provide repair
information to dealers.
Remedy: Kia will repair vehicles with new fuel cut valve in
addition to the one on the tank.
A false malfunction indicator light (MIL) illumination due to
the misapplication of a design restricted flow vent elbow in
evaporation system. Kia will publish a TSB to provide repair
information to Kia dealers for this condition.
Remedy: Kja win rep|ace the vent elbow.
Right hand exhaust manifolds are cracking at the junction of
the primary tracts into the collector pipe.
Remedy: Exhaust manifolds will be inspected and replaced
if necessary.
A software fault that monitors the electrical connection
between the DMTL switches on pump motor and the ECM
causes MIL illumination.
Remedy: Lanci ROVer will recall the affected vehicles to
replace calibration files in the ECM's.
PCV hose may crack due to acids and fuel in PCV gases,
and stress created by engine vacuum changes, as well as
ozone attack on hose exterior. MIL will illuminate.
Remedy: Mazda dea|erswin insta|| a modified Positive
Crankcase Ventilation hose.
The VECI label language incorrectly indicates the California
cert level is "Interim Non-Tier 2, Bin 9" when it should state
LEV1 LEV.
Remedy: New VEC| !abe| wiN be sent to owner.
When vehicle is tilted on an upward slope, with a full fuel
tank, the fuel tank leveling valve may not provide proper
sealing. This will cause gasoline to be leaked onto the
ground.
Remedy: pue| leveling valve and fuel filler check valve will
be replaced with modified ones. Evaporative canister will be
inspected for damage from liquid gasoline.
OBD Related defect affects the diagnostic of the oxygen
sensor. In case of a oxygen sensor failure no fault code
would be stored and MIL would not be illuminated. A
nationwide emission recall campaign to correct the problem
by updating the software of the ECU.
Remedy: Tne corrective measure consists of a software
update in the ECU module correcting an OBD related
shortcoming that affects the oxygen sensor monitor.
Affected
Vehicles


57340
57292
44120
20204
5272



9292
7371
4761
4369


691




13005



6160
6211
6211
21368
15866
61000




1022
174
431

28121
12946
3147




440






Sales Area



60S
SOS
SOS
SOS
SOS



SOS
SOS
SOS
SOS


SOS




SOS
SOS
SOS
SOS
CA
CA
CA
CA
CA
NF(CFV+CA+NL)
NF(CFV+CA+NL)



SOS
SOS
SOS

SOS
SOS
SOS




SOS






Total
Number of
Vehicles
Recalled
184228







25793





691




13005



55816




61000




1627



44214






440






EPA420-B-05-001
                                                                                                                                           February 2005

-------
           2004 Annual Summary of Emission Related Recall and Voluntary Service Campaigns Performed On Light-Duty Vehicles and Light-Duty Trucks*
                                                                   Recall Campaigns
Mfr.
SUBARU
TOYOTA/LEXUS
TOYOTA/LEXUS
TOYOTA/LEXUS
VOLVO















Mfr. Recall
Number
GA04-052C
SSC 40A
SSC 40 D
4LB
R138




EPA#
2345
2188
2241
2293
2417



Type:
Type
V
V
V
V
V




O- Ordered by EPA
Owners
Notification
7/23/2004
1/30/2004
5/31/2004
8/31/2004
9/30/2004





I- Manufacturer voluntary Action with EPA Influence
V- Voluntary Action by Manufacturer
Sales Area:

CL- Californ a + NLEV (all States)
FED- Federal States (all altitude)
CA- California
FED/NLEV- Northeast States (all Altitude)
NUNLEV ALLS) - NLEV + All States
NE+CA- NLEV Northeast States+California
CE- California + NLEV
MY
2004
2005
2004
2004
2004
2003
2003
2004
2004
2004
2004
2004
2004















Vehicle or Engine
Class
Baja Turbo
Baja Turbo
Priuse/w1NZ-FXE
engine
Prius (engine 1NZ-FXE)
LS430
XC90
XC90
XC90, V70, XC70, S60
XC90
V70, S60
V70
V70, S60
S60















Engine Family
4FJXT02.5PGT
5FJXT02.5PGT
4TYXV01.5MC1
4TYXV01.5MC1
4TYXV04.3WMA
3VVXV2.52U2T
3VVXT2.92U1T
4VVXX2.52U2T
4VVXT2.92U1T
4VVXV2.52L1T
4VVXV2.43S2N
4VVXV2.43U2N
4VVXV2.43S2N















Problem Description
Incorrect California standard compliance statement
.Remedy: correct VECI label will be issued.
A communications error may occur under certain conditions,
between the battery-ECM and HV-ECM, illuminating the
MIL, and the vehicle to go to "limp-home" mode. Frequent
"driveline shock" may be experienced when the vehicle is
restarted and driven in "limp-home" mode, due to a
deficiency in HV-ECM software.
Remedy: Toyota will reprogram the HV ECU with modified
software.
The HV ECM and Battery ECM do not conform to the SAE
1979/ISO-5 CAN communication standard. The non-
conformities may prevent the "Malfunction Indicator Lamp
(MIL) from being recognized by tne OBD scan tool.
Remedy: Tne HV-ECM will be "reflashed" with modified
software by the dealer.
Impeller in the fuel pump may become deformed and may
contact the fuel pump body causing failure of the fuel pump.
Toyota will conduct a voluntary safety recall of the subject
vehicles.
Remedy: The fuel pump will be replaced at no cost to
owner.
Vehicle's vacuum hose routing label is incorrect or missing
from the vehicle.
Remedy: Corrected/missing labels will be mailed to owner
with instructions for proper application.


Affected
Vehicles
1085
746
3500
25000
14300
3922
8906
8360
4036
488
214
2493
751


Sales Area
60S
SOS
CA, FA
SOS
SOS
SOS
SOS
SOS
SOS
SOS
CA
SOS
SOS


Total number of vehicles voluntarily recalled:













Number of Recalls by type:
Ordered
Influenced
Voluntary







0
2
34







Total
Number of
Vehicles
Recalled
1831
3500
25000
14300
29170


2,648,826












EPA420-B-05-001
                                                                                                                                           February 2005

-------
           2004 Annual Summary of Emission Related Recall and Voluntary Service Campaigns Performed On Light-Duty Vehicles and Light-Duty Trucks*
                                                                   Recall Campaigns
Mfr.

Mfr. Recall
Number
EPA#
*For the purposes of this report or
the vehicle be brought into a serv
failure. For the purposes of this re
of a potential problem should ther
should the problem effect the own
customers of potential issues for v
adjustment, or modification progra
which direct owner notification is |
Type
Owners
Notification
Iv. a Recall Campaian is a
ce facility for inspection and
port only, a Voluntary Servi
3 be an indication of failure,
er's vehicle. EPA recognize
vhich servce may be requir
m voluntarily initiated by a r
rovided is defined as a Voli
MY
Vehicle or Engine
Class
Engine Family
direct owner notification requesting or recommending that
/or repair regardless of whether there is an indication of
ce Campaian is a direct owner notification alerting the ownei
and how the problem will be remedied by the manufacturer
s that manufacturers may wish to voluntarily notify their
sd. However, under 40 CFR 85.1902 (d), any repair,
nanufacturerto remedy any emission- related defect for
ntary Emiss ons Recall.
Problem Description

Affected
Vehicles

Sales Area

Total
Number of
Vehicles
Recalled

EPA420-B-05-001
                                                                                                                                           February 2005

-------
          2004 Annual Summary of Emission Related Recalls and Voluntary Service Campaigns Performed On Light-Duty Vehicles and Light-Duty Trucks*
                                                             Voluntary Service Campaigns
Mfr.
VOLKSWAGEN/AUDI





























Mfr. Recall
Number
AWA-04-21






















EPA#
2277


Type:
Type
vsc



Owners
Notification
9/8/2004



O- Ordered by EPA
MY
2001




Vehicle or Engine
Class
Audi,A6/A8 Quatro




'"VSC'Manufacturer voluntary Action with EPA Influence
VSCVo









jntarv Ac









Sales Area:
on bv Manufacturer










CL- California + NLEV (all States)
FED- Federal States (all altitude)
CA- California














FED/NLEV- Northeast States (all Altitude)
NE+CA- NLEV Northeast States+California
CE- California + NLEV
*For the purposes of this report only, a Rec
the vehicle be brought into a service facility
failure. For the purposes of this report only
owner of a potential problem should there b
manufacturer should the problem effect the
notify their customers of potentia ssues fo
repair, adjustment, or modification program
for which direct owner notification is provide




































all Campaidn is a direct owner notification requesting o
for inspection and/or repair regardless of whether ther
a Voluntary Servce Campaidn is a direct owner notifi
e an indication of failure, and how the problem will be
owner's vehicle. EPA recognizes that manufacturers
which service may be requ red. However, under 40 C
voluntarily initiated by a manufacturer to remedy any e
d is defined as a Voluntary Emissions Recall.


















Engine Family
1ADXV04.2345






















r recommending that
e is an indication of
:ation alerting the
emedied by the
nay wish to voluntarily
FR 85.1902 (d), any
mission-related defect






Problem Description
Front oxygen sensor malfunction was caused by a
contamination inside the air reference chamber. This may
happen along with moisture inside the sensor body due to
reduced exhaust temperature in particular load conditions.
The MIL will be illuminated.
Remedy: changed production process of the sensor
February 2001 . Will replace the related front oxygen sensor
left/right in case of complaint, free of charge for extension of
warranty of 7 years/70, 000 Miles.


Affected
Vehicles
4511


Sales Area
60S









Total number of vehicles Effected by Voluntary
Recalls and Voluntary Service Campaigns:


Total number of Voluntary Service
Campaigns

Total number of Influenced Voluntary
Emission Recalls and Influenced
Voluntary Service Campaigns:

Total number of Voluntary Emission
Recalls and Voluntary Service
Campaigns:

















1

2

35





































Total
Number of
Vehicles
Recalled
4511


4,511



2,653,337






















EPA420-B-05-001
                                                                                                                                            February 2005

-------