United States
                   Environmental Protection
                   Agency
National Risk Management
Research Laboratory
Research Triangle Park NC 27711
                   Research and Development
EPA/600/SR-95/167  February 1996
4>EPA       Project Summary

                   Evaluation  of the  High Volume
                   Collection  System  (HVCS) for
                   Quantifying  Fugitive  Organic
                   Vapor Leaks
                   EricS. Ringler
                     Fugitive volatile organic compound
                   emissions associated with gas and/or
                   petroleum processing facilities have
                   historically been  difficult and  expen-
                   sive to measure accurately. A measure-
                   ments technique  has recently been
                   developed that offers the potential for
                   providing  an easy-to-use and cost-ef-
                   fective means to  directly measure or-
                   ganic vapor leaks. The method, called
                   the High  Volume Collection System
                   (HVCS), uses a high volume sampling
                   device and a portable flame ionization
                   detector (FID) for field analysis. The
                   HVCS can obtain direct measurements
                   of mass emission rates without  the
                   need  for  tenting and bagging. This
                   study of HVCS method performance in-
                   cluded both field and  laboratory test-
                   ing.  Laboratory evaluation  of HVCS
                   results closely matched  EPA method
                   results with a difference  in total mea-
                   sured emissions of only  about 3%. In
                   one field test, the HVCS  matched  the
                   EPA estimate of total facility emissions
                   within about 4%. In the other field test,
                   the HVCS measured approximately 18%
                   more emissions than the  EPA method.
                   However,  the bias was  present only
                   early in the test. Later in  the test, after
                   efforts were made to identify and cor-
                   rect its source, HVCS bias was essen-
                   tially  zero. With  some  physical and
                   procedural enhancements,  the HVCS
                   may be offered to EPA for approval as
                   an acceptable alternative to the EPA
                   protocol bagging method with gas chro-
                   matographic analysis.
                     This Project Summary was developed
                   by EPA's National Risk Assessment
Research Laboratory, Research Triangle
Park, NC, to announce key findings of
the research project that is fully docu-
mented in a separate report of the same
title (see Project Report ordering infor-
mation at back).

Introduction
  Fugitive emissions of methane and other
organic vapors from leaking  pipelines,
valves, flanges, and seals associated with
natural gas, petroleum, and chemical pro-
duction and processing facilities are  an
important source of  methane and  other
organic emissions to the atmosphere. Such
emissions have historically  been difficult
and expensive to measure accurately. EPA
Reference Method 21, "Determination of
Volatile Organic Compound  Leaks," de-
scribes instruments and procedures that
can be used to  locate and assess the
magnitude of such leaks. However, Method
21 does not provide  a direct measure of
the mass emission rate. According to the
current EPA protocol, the mass emission
rate is arrived at by associating plant/
component specific information and instru-
ment screening values (per Method 21)
with published EPA  emission factors or
correlation equations. These emission fac-
tors and correlations were developed over
the last 15 years, based on field studies
at petroleum refineries, gas plants, and
Synthetic Organic Chemical  Manufactur-
ing Industry plants.  In these studies,
screening  measurements based  on
Method 21  were associated with direct
measurements of mass emissions ob-
tained by isolating leaking components and
measuring the pollutant concentration in a

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known flow of carrier gas (i.e., tenting and
bagging the leak).
  A measurements technique has recently
been developed as a result of work spon-
sored by the Gas Research Institute. The
method, known as the High Volume Col-
lection System (HVCS),  uses a high vol-
ume sampling device in front of a portable
flame ionization  detector (FID)  (Foxboro
OVA Model 108 portable FID). The HVCS
uses a battery-powered pump to draw air
across a leaking component at  rates  be-
tween 10 and 500 standard cubic feet per
hour (scfh1). Flows are metered using three
calibrated rotameters  (100-1000, 10-50,
and 2-20 scfh). The FID is used to mea-
sure the hydrocarbon concentration in the
collected air. Hydrocarbon  mass emission
rates are determined from the measured
airflow rates and  hydrocarbon content in
the flow.  The success of the method  de-
pends on capturing  all of the leaking gas
from a component in the flow entering the
sample  inlet.  The inlet is  constructed to
enhance this capture (the  inlet is shaped
like the mouthpiece of a snorkel). Diffuse
leaks from larger components (such as a
large  flange)  are captured by  wrapping
the component in polyethylene wrap so
that the air flow  passes over the  entire
leaking surface. A flexible  spring coil (toy
slinky) is used to prevent the  wrapping
from obstructing the leak or inhibiting  the
airflow across the component.
  The HVCS was designed to obtain di-
rect measurements of mass emission rates
without the need for tenting and bagging
and offers the potential  for providing an
easy-to-use and cost effective means to
measure organic  vapor  leaks from gas,
oil,  and chemical industry sources. The
HVCS has  the potential  to provide accu-
rate and cost effective emissions data com-
pared to the current EPA protocol methods.
It provides a direct measurement of emis-
sions  at  the  source and  is simple and
inexpensive to operate. These capabilities
also provide the means to effectively evalu-
ate alternative inspection  and maintenance
programs and select the program that pro-
vides maximum control and minimum cost.

Project Objectives and Scope
  The purpose of this study was to com-
plete  a  detailed evaluation  of HVCS
method performance over the wide range
of leak sizes, component types, and oper-
ating conditions  characteristic of natural
gas production  in the U.S. The focus of
this evaluation  is direct comparisons  of
HVCS results versus controlled leak rates
 1 scfh = 0.0283 std m3/sec.
(laboratory) and EPA protocol "tent and
bag" method results (field). Consideration
is  also  given  to the broader  issue  of
whether the HVCS can be used to accu-
rately determine total emissions from  a
facility. The report presents  results from
each of these points of view.
  The study included both field and labo-
ratory testing. The field testing assessed
the accuracy of the HVCS method relative
to  an EPA protocol emissions measure-
ments method. The goal was to challenge
HVCS performance over the range of leak
rates, component types and sizes, and
operating conditions characteristic of U.S.
natural gas production. A major focus of
the study was to develop  performance
criteria for field use of the HVCS method.
This included  identifying  strengths and
weaknesses of the prototype HVCS sys-
tem, making  recommendations  for  im-
provement, identifying conditions  under
which best and worst HVCS  performance
is  achieved, and recommending  proce-
dures for obtaining optimum  results. The
laboratory testing was conducted to es-
tablish  the  accuracy and precision  of the
EPA protocol (bagging) and HVCS  meth-
ods  compared  to  controlled  leak  rates.
This testing provided  necessary  support
to  the field test results by examining the
performance of both methods under con-
trolled conditions. In the laboratory, many
of  the sources  of uncertainty associated
with field testing were eliminated; the most
important source is that the true leak rate
in the field is unknown.
  A detailed  Quality  Assurance Project
Plan (QAPJP) was prepared, reviewed, and
approved, prior to beginning any  actual
testing.  This  plan  served  as  a  guide
throughout the field testing and final data
analysis.

Summary of Testing and
Results
  Laboratory testing  was completed  be-
fore the field testing and consisted of EPA
method and HVCS measurements on 134
constructed leaks (75 HVCS and 59 EPA)
representing a  range of  leak rates and
component types typical  of  natural gas
production. The  EPA protocol vacuum
method was selected for the  study  based
on results of preliminary testing with both
EPA protocol  methods. Field testing was
conducted  at two gas production  fields:
one  in South  Texas  and one  in  West
Texas.  A total  of 135 paired EPA and
HVCS quantifications were obtained in the
field studies (56 in South Texas and 79 in
West Texas). The field sites were selected
to  represent "typical" facilities where one
would expect to find leaking components.
This profile  required an  average facility
age of 15 or more years, moderate oper-
ating pressures (< 1000 psi2), low hydro-
gen  sulfide  levels,  and  no active  leak
detection  and  repair program.  The  sites
had to contain a sufficient number of wells,
compressor  stations, and other installa-
tions located in a small enough area to
permit cost effective screening and quan-
tification. Leaks were identified with  soap
solution,  and selected leaks were quanti-
fied by both the EPA and HVCS  methods.
Gas composition  was determined in the
field by gas chromatography (GC) for  each
bag sample.

Laboratory Test Results
  The EPA and HVCS methods were both
evaluated in laboratory studies. Since the
EPA method,  like any measurement, is
subject to imprecision and bias,  quantifi-
cation of these data  quality indicators was
essential  before the EPA method could
reliably be used in the field as a measure
of HVCS  performance. Only limited  con-
trolled testing of EPA protocol method per-
formance has been conducted previously,
and this  did not include treatment of er-
rors  associated with the total  sampling
system, including  the "bag" or component
enclosure.
  The laboratory tests conducted for this
study were  devised to  represent  "real
world" components and leak types so that
overall errors (including total sampling er-
rors) are represented. Actual pipeline  com-
ponents were assembled in such a manner
that induced leak  rates could be  carefully
controlled and accurately metered against
a  primary flow standard.  Components
tested included  a 2 in.3 gate valve, a 4 in.
threaded coupling, a 6 in. pipe flange, and
a  1/2 in. pump shaft. These  represent
component types  and sizes that  are typi-
cally encountered at natural gas produc-
tion and  processing facilities.  Details of
the laboratory test bench setup  and test
matrix are given in the QAPJP. Laboratory
test procedures were identical to the field
test procedures. Leak rates induced in the
laboratory study span 4  orders of magni-
tude and are representative of the range
of leaks likely to be encountered at actual
gas and  oil  production  facilities.  Induced
leak rates ranged from 0.02 to 20  stan-
dard liters per minute (slpm) (.04 to 40 Ib/
day as methane4).
  Laboratory test  results are summarized
in  Table  1.  Percentage  differences are
                                                                                   2 1 psi = 6.89 kPa.
                                                                                   3 1 in. = 2.54 cm.
                                                                                   4 1 slpm = 2lb/day(thisconvertsthemetricstandard liter
                                                                                    per minute leak rate to the nonmetric pounds per day
                                                                                    mass equivalent of the principal gas, methane).

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Table 1.
             Laboratory Results Summary
Method Bias
EPA Method Bias vs. Induced
HVCS Bias
HVCS Relative Bias
HVCS "True" Bias
Mean
(MVU)a
-7.4%
-8.3%
0.3%
-7.1%
Lower
95% Limit
-9.7%
-12.0%
-9.0%
-15.7%
Upper
95 % Limit
-5.0%
-4.3%
8.5%
0.5%
No.
55
32/55b
9/22b
9/22b
Difference in Total Emissions
EPA Method vs. Induced
HVCS Method vs. Induced
EPA vs. HVCS
Leak
(slpm)
96.1
175.1
25.1
(EPA)
Result
(slpm)
90.4
164.5
24.4
(HVCS)
Diff(%)
-5.9
-6.1
-2.8
No.
55
55
22
* MVU = Minimum variance unbiased.
b Summary results are calculated using only data that are unaffected by a bias caused by the position
  of the FID probe in the HVCS exhaust., This bias was discovered during the laboratory study, and
  measures were taken to prevent the bias from occurring during the field study.
used as the measure of bias in four cases:
(1) EPA results versus known leak rates,
(2) HVCS results versus known leak rates,
(3) HVCS versus EPA results (HVCS rela-
tive bias), and (4)  HVCS versus  bias cor-
rected  EPA results  (HVCS "True" bias).
The EPA bias correction is -7.4%, as de-
termined  in  these studies.  HVCS "true"
bias  is a useful measure of field  perfor-
mance, since it compares the HVCS re-
sults to an estimate of actual emissions
(as  estimated from the EPA  method re-
sults), rather than  relative to another mea-
surement (the EPA method).
  Results  are summarized  in terms  of a
minimum variance unbiased estimator  of
the  mean,  lower  95%, and upper 95%
confidence interval limits. These summary
statistics were selected based on  the natu-
ral log-normal distribution of the percent-
age difference used to measure  bias.
  In the laboratory study, the HVCS and
EPA methods gave very  similar  results
(relative  bias is  0.3%).  Both  methods
showed a moderate negative bias (7  to
8%) compared to the  known  leak rates.
For the EPA method, the negative bias is
probably due to incomplete mixing in the
bag, so that outside air is taken up prefer-
entially to the leaking gas.  For the HVCS
method, the negative bias is probably due
to incomplete leak capture, or failure  of
the HVCS system  to fully capture the leak-
ing gas in the slipstream of air  pulled  in
around the component. In the laboratory
study, the  components were not fully en-
closed during HVCS sampling. In the field
study, however,  components  were thor-
oughly wrapped  in polyethylene film dur-
ing  HVCS  sampling.  This  appeared  to
improve leak capture.
  To  assess the ability  of the HVCS  to
quantify total facility emissions, total emis-
sions  from all leaking  components  in the
laboratory test results  may be viewed as
total facility emissions. The  total induced
leak rate from all components tested by
the  HVCS method was 175.1  slpm (84.6
Ib/day).  The total leak rate  measured by
the  HVCS method was 164.5  slpm (79.5
Ib/day),  for an overall difference of -6.1%.
The total induced leak rate from all com-
ponents tested  by both the HVCS and
EPA  methods was  26.1  slpm (54.0 Ib/
day). The total leak rate measured by the
EPA method was 25.1  slpm  (52.0 Ib/day),
and the total leak rate measured  by the
HVCS method was 24.4 slpm (50.5 Ib/
day).  The overall difference between the
EPA and HVCS methods was -2.5%. The
total induced leak rate from all  compo-
nents  tested by the EPA method was 96.1
slpm  (198.9 Ib/day).  The total leak rate
measured by the EPA method was 90.4
slpm (187.1  Ib/day), for an  overall  differ-
ence of  -5.9%.

Field Test Results
  To  locate  leaks  for the study,  over
21,000 components were screened at two
gas production facilities  located in  sepa-
rate areas (South Texas, and West Texas).
Table 2 summarizes the number and type
of components screened and leaks found
at each location.
  Table 3 summarizes the field  study re-
sults using summary statistics as described
for the laboratory study.
  At the South Texas site, measured leak
rates ranged from less than 0.01 to more
than 9 slpm  as  measured by  the EPA
method. Some larger leaks were not mea-
surable by the EPA method. The  HVCS
method measured leak rates  up  to  13
slpm. The  average leak rate was about
1.2  slpm,  with a  median  of 0.25  slpm.
Total measured emissions (EPA method)
were about 70 slpm, or about 140 Ib/day,
representing most  of the  leaks  in two of
three gas fields served by the facility. There
appears to be a positive bias in  the South
Texas  field data compared to the labora-
tory  results; however, a  statistical  com-
parison ("t" test) gives  a  probability that
the  means are different by about only 65
to 75%. That is, given the variability in  the
data, the means cannot be distinguished
with  a very high level of statistical signifi-
cance. In terms of an inventory, the rela-
tive bias overstates the difference between
the two methods. Overall measured emis-
sions (final validated data only) are 58.2
slpm (about  120  Ib/day)  for the  HVCS
method and 55.8 slpm (about 115 Ib/day)
for the EPA method, an overall  difference
of only 4%. The reason for the  overstate-
ment is that small differences in measure-
ments  of  small leaks  often yield  large
percentage differences. The negative bias
observed  in the  laboratory studies was
probably  eliminated by  the  additional
"wrapping" of components that  was rou-
tinely performed in  the field.
  At the West Texas site, measured leak
rates ranged from less than 0.01 to more
than 20 slpm. The  average leak rate was
about 1.2 slpm, with a median of 0.7 slpm.
Total measured emissions (EPA method)
amounted to about 130 slpm (about 260
Ib/day). Most  of the measurements were
obtained  in a gas processing  plant (51/
79);  the remainder were collected at well
heads  and in a propane storage  area.
There is a very significant positive  HVCS
bias  in the overall West Texas results.
The  probability that the mean bias is  the
same as  in the laboratory studies is very
small (0.4%). The probability that the mean
bias  is the same as in the  South  Texas
data is also small (0.9%).  For the vali-
dated data, the HVCS method  measured
a total of 93.9 slpm (194 Ib/day), while  the
EPA method came up with only  79.2 slpm
(164 Ib/day). This difference in total emis-
sions is  significant (18.6%) but not  far
outside acceptable  limits  for field emis-

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Table 2.     Component Screening and Leak Identification
                                  South Texas
                                                              West Texas
Component
Flanges
Threaded Connectors
Tube Connectors
Valves
Open-End Lines
Miscellaneous
Screened
889
3733
931
1785
216
74
Leaks
0
12
3
25
8
11
Screened
1401
8010
982
2901
55
94
Leaks
1
11
0
79
0
7
Total
                             7628
                                            59
                                                        13443
                                                                         98
sions measurements. It is notable that the
bias occurred only early in the study. Be-
fore September 26, the difference in total
emissions was 47.1%, and after this date
the difference was essentially zero (-1.5%).
This is  significant, as  some operational
and procedural changes were  made in
the field after September 26 in an attempt
to improve results.
  The bias in the West Texas results was
immediately  noted in the field.  The field
crew conducted numerous quality control
and operational checks to determine the
source of the  bias.  The  HVCS  and bag
sampling  apparatus were carefully  leak-
checked, and additional flow calibrations
were performed. The OVA was calibrated
before  and after  each  HVCS quantifica-
tion, using the same methane standards
used to calibrate the GC. Controlled leak
tests and other special tests were also
conducted in an  attempt to  isolate the
source of the bias.
  After efforts  early in the study failed to
eliminate the bias, a concentrated effort
was made on  September  26 to isolate
and eliminate the bias,  if possible. This
included  controlled leak tests, equipment
checks and cleaning, and minor changes
in operating procedures. A hypothesis that
the apparent positive HVCS bias may have
actually  been   due  to a negative bias
caused  by dilution in the EPA  sampling
apparatus was also investigated. Unfortu-
nately,  this  effort failed  to  identify and
explain the exact source of the bias; how-
ever, after this date, the bias was  no longer
present in the results.
  Two  additional  possibilities that could
explain the apparent HVCS bias were iden-
tified: (1) high  background hydrocarbon
levels and (2) analytical bias of the OVA
versus  the GC. Background hydrocarbon
concentrations  can  produce a  positive
HVCS bias since the background concen-
tration  is multiplied  by the  higher HVCS
flow rate to obtain the emission rate (i.e.,
the HVCS  result is more strongly  influ-
enced by background levels than the EPA
vacuum method,  even though  both use
the air  surrounding the  leaking compo-
nent as dilution gas). Note,  however, that
observed  background  hydrocarbon  con-
centrations were, in  most cases, not  suffi-
ciently high to have produced the observed
HVCS  bias. Although  both the GC and
the OVA use FID, an analytical bias could
result from differences in instrument de-
sign that make the OVA response sensi-
tive to sample contaminants, sample gas
composition, and possibly environmental
effects such as pressure. The possibility
that an  analytical bias was present was
suggested  by  field efforts to  identify the
source of the bias.
  In addition to the  possible effect of op-
erational changes that were implemented
after September 26 (the pump was cleaned
and an  extension tube was added to the
EPA apparatus), the improvement in HVCS
results  after September  26 may  be re-
lated to a combination of two other fac-
tors. First, as part of efforts to determine
and eliminate the source of the bias, mea-
suring in areas with  high background lev-
els  was avoided after that date. Earlier in
the study, most of the measurements  were
obtained from dense  clusters  of leaking
components where there were potentially
high background levels. At  the South
Texas site, background levels were  mini-
mal  (samples  were obtained  in remote,
open areas and wind speeds  were  very
high). Second, the average leak rate after
September 26 ( 1.8 slpm) is  larger  than
the average  leak rate before that  date
(1.2 slpm). This would reduce an HVCS
bias related to background hydrocarbon
since such a bias is  less significant for
larger leaks.
  After the field studies, additional labora-
tory  studies were  conducted to confirm
the field tests that suggested  an analytical
bias  and to identify the source of the bias.
For these tests, five gas  samples were
obtained  in pressurized  stainless  steel
sample  canisters from the  West Texas
plant. The samples were  collected pro-
gressively  through the  gas processing
stages and represent the areas in the gas
plant where leaks were quantified.  In ad-
dition, the same OVA used  in the study
was  obtained for comparative tests with
the GC. The laboratory testing was de-
signed to  compare the  response of the
OVA and  the GC  under more controlled
conditions, to identify a contaminant in the
gas samples, and/or to identify an uniden-
tified compound that could have produced
the observed bias.
  No evidence  was found in the labora-
tory tests  to confirm a positive analytical
bias  of the OVA versus the  GC.  In addi-
tion,  no  contaminants or excess com-
pounds  were identified that  could  have
produced such an analytical bias. The only
identified factors that were not investigated
in these tests are environmental; e.g., the
difference  in atmospheric pressure due to
the high altitude of the West Texas site
(about 3500  ft5 above  mean sea  level
compared  to near sea level elevations for
the laboratory and  South Texas studies).
While the  OVA response is  known to be
sensitive to sample inlet  pressure, this
should not effect  the results since the
OVA was calibrated at  the  pressure  at
which it was used.

Conclusions
  As demonstrated in the laboratory study
and by the South Texas results, the HVCS
is capable of accurately quantifying fugi-
tive leaks over a wide range of leak sizes,
and  component types and sizes. On the
other hand, the West Texas results re-
vealed an  important limitation of the sys-
tem.
      Laboratory evaluation of HVCS per-
      formance  was very favorable. The
      HVCS results closely matched EPA
      method results with a  difference in
      total measured  emissions of only
      about 3%. The HVCS also  repro-
      duced a wide range of known leak
      rates with an average bias of-8.3%.
      The negative bias is  probably due
      to incomplete leak capture.  In the
      laboratory tests, HVCS leak cap-
      ture depended solely on the  ability
                                                                                    ' 1 ft = 0.3 m.

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Table 3.
Method Bias
                     Field Study Results Summary
 Mean
(MVU)'
                                             Lower
                                           95% Limit
  Upper
95% Limit
                                                                        No.
South Texas HVCS Relative Bias    15.2%

South Texas HVCS "True" Bias      6.6%

West Texas HVCS Relative Bias -   44.5%
Overall
               -3.6%

              34.3%
 29.8%

 20.2%

 56.7%
48

66
West Texas HVCS "True" Bias -
Overall
West Texas HVCS Relative Bias -
On or Before September 26
West Texas HVCS "True" Bias -
On or Before September 26
West Texas HVCS Relative Bias -
After September 26
West Texas HVCS "True" Bias -
After September 26
33.8%
67.0%
54.7%
5.7%
0.0%
24.4%
56.5%
44.9%
-0.4%
-7.3%
45.1%
84.8%
71.1%
18.6%
9.8%
66
40
40
26
26
Difference in Total Emissions
South Texas
West Texas - Overall
West Texas - On or
EPA
(slpm)
55.8
79.2
32.7
HVCS
(slpm)
58.2
93.9
48.1
Diff. (%)
+4.3
+ 18.6
+47.1
No.
48
66
40
Before September 26

West Texas  - After
September 26
46.5
              45.8
                             -1.5
                                          26
  MVU = Minimum variance unbiased.
      of the HVCS to  capture all of the
      leaking gas in the slipstream of di-
      lution air entering the HVCS inlet.
      No enclosures were constructed to
      shield components and direct  gas
      into the HVCS inlet.
      The HVCS also performed very well
      in the South Texas field study. The
      HVCS matched the EPA estimate
      of total facility  emissions within
      about 4%,  similar  performance to
      that obtained  in the laboratory stud-
      ies.  In the  field, enclosures were
      constructed to shield  components
      from wind  and  assist in  directing
      leaking gas into the HVCS inlet.
      Early in the West Texas study, an
      apparent positive bias was  ob-
      served in the HVCS results.  On
      and  before September 26 (about
      midway  of  the  study), the HVCS
      measured 47.1% more total emis-
      sions than  the EPA method. After
      this date, no  appreciable bias was
      observed. After the entire study, the
      HVCS measured 18.6% more emis-
                  sions from the facility than the EPA
                  method. The  source of the early
                  study bias is unclear; however, re-
                  sults suggest that some operational
                  problems may have been overcome
                  as a result of efforts undertaken in
                  the field. Other factors  that  may
                  have contributed  to the  changed
                  results  include (1)  efforts that were
                  made  to avoid sampling  in areas
                  with potentially high  background
                  concentrations that could cause a
                  positive bias in  the HVCS  results
                  and (2) the fact that average  leak
                  rates were higher later in the study,
                  which  would  lessen the  effect  of
                  background  interference  on the
                  HVCS quantifications.
              Overall, these results are within accept-
            able  limits for field  emissions  measure-
            ments. With some physical and procedural
            enhancements, the HVCS should offer an
            acceptable alternative to the EPA protocol
            bagging method with GC analysis.
                  Special precautions  must be taken
                  to  obtain accurate HVCS quantifi-
cations  where  there  may  be el-
evated background concentrations,
such as in confined areas, or where
there are dense clusters of  leaking
components or very  large leaks.
The simplest approach is to attempt
to quantify background levels with
the OVA and apply an appropriate
correction to the results.  This must
be done very carefully since back-
ground  levels in such areas have
been observed  to  range widely in
small areas and change very rap-
idly.  An alternative method  for de-
termining the background level  has
been suggested that,  in some in-
stances, could  provide a useable
correction,  even when background
levels cannot be  practically mea-
sured. The limitation of this method
is that  one must  be  certain that
changes in HVCS outlet concentra-
tion  are due solely to changes in
HVCS flow; i.e., total  leak capture
must be attained at all  HVCS flows.
Improved HVCS flow capacity, con-
trol,  and metering are needed to
enhance leak capture  and provide
greater  reliability and  ease  of  use
in the field. With the  current rota-
meter set-up, the capacity could be
doubled by simply increasing pump
capacity. Power requirements would
also be increased, but the unit could
still  be  battery-operated (a 12-V
pump could reach near 1000 scfh).
Much larger  flows would  require
more power, decreasing portability,
and the  metering system would also
have to  be  modified substantially to
handle the higher flows.  Increased
flow capacity would also increase
the size of leaks that could be quan-
tified without the need  for a  dilution
probe,  or other alternative  to  ex-
tend the range  of the  portable hy-
drocarbon monitor. Enhanced leak
capture  might also make it possible
to measure leaks from larger com-
ponents without the need for auxil-
iary  bagging. This  could decrease
the time required  for each mea-
surement.
Increased range and enhanced sta-
bility of the portable  hydrocarbon
monitoring  device used  with  the
HVCS  are  also needed. The por-
table hydrocarbon monitor used with
the HVCS needs greater range and
reliability than  the Foxboro OVA
Model  108 that is currently used.
The OVA's upper range is at 10,000
ppm, or 1%. This can  be extended
to perhaps 15,000 ppm using  the

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direct voltage output from the OVA;
however, precision rapidly deterio-
rates at this upper end. In the field,
Foxboro's dilution probe was used
to extend the quantification range,
with  generally good  results; how-
ever, the use of the dilution probe
adds a degree  of complexity. The
OVA is also very sensitive to sam-
pling conditions, contaminants, bat-
tery levels, and other factors. The
OVA requires frequent calibration,
which adds significantly to the ex-
pense and  level of uncertainty as-
sociated with  its use in quantitative
applications. The OVA is very sen-
sitive  to  sample gas  composition
since  the detector  is exposed  to
the entire sample stream  at once
and uses sample stream air as com-
bustion air for the FID. The OVA
exhibits varying  responses to  dif-
ferent  hydrocarbons,  and  some-
times   radical   responses   to
"contaminants"  (water,  dust, and
      gases—e.g.,  excess  hydrogen—
      that affect the response of the FID).
      Some research is needed to iden-
      tify  and test alternative analyzers
      with greater range and stability than
      the  OVA. This might include infra-
      red  devices and electrochemical
      sensors.  In addition, there  has
      been  some preliminary develop-
      ment of a catalytic combustor that
      would determine hydrocarbon con-
      centration by stoichiometry, using
      measurements of oxygen and car-
      bon dioxide at the entrance to and
      exit from the combustor.
  The HVCS  may have a very significant
role to play in applications where rapid,
cost effective, on-site leak quantifications
are important.
      With the  HVCS,  a single operator
      can  quantify  approximately  30
      leaks per day. With the EPA bag-
      ging method, approximately  10
      leaks can be sampled per day with
      additional time and expense  re-
      quired for GC analysis.
The HVCS could be very useful in
evaluating the effectiveness of dif-
ferent inspection and maintenance
programs, and determining the  most
cost  effective  approach for main-
taining emissions  below a given
level.
The HVCS would also be useful for
emissions inventory and compliance
testing activities related to federal
and state air permit requirements.
In addition, the HVCS may be valu-
able in evaluating the performance
of optical-sensing-based techniques
for determining  fugitive  emission
rates  under real world  conditions.
Such  methods are currently under
development at EPA and may  soon
be tested under actual site condi-
tions.  For these tests, there will be
a need to independently determine
leak  rates from  multiple  fugitive
sources  as a  basis for evaluating
the performance of the optical-sens-
ing-based methods.

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  Eric S. Ringler is with Southern Research Institute, Chapel Hill, NC 27514.
  Charles C. Masser is the EPA Project Officer (see  below).
  The complete report, entitled "Evaluation of the High Volume Collection System
    (HVCS) for Quantifying Fugitive  Organic  Vapor Leaks ," (Order No. PB96-
    136395; Cost: $27.00, subject to change) will be available only from
         National Technical Information Service
         5285 Port Royal Road
         Springfield,  VA 22161
         Telephone: 703-487-4650
  The EPA Project Officer can be contacted at
         National Risk Management Research Laboratory
         U.S. Environmental Protection Agency
         Research Triangle Park, NC 27711
United States
Environmental Protection Agency
National Risk Management
Research Laboratory (G-72)
Cincinnati, OH 45268
      BULK RATE
POSTAGE & FEES PAID
         EPA
   PERMIT No. G-35
Official Business
Penalty for Private Use
$300
EPA/600/SR-95/167

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