United States Environmental Protection Agency Effects of Vapor-Based Decontamination Systems on Selected Building Interior Materials: Vaporized Hydrogen Peroxide FIRE National Homeland Security Research Cente ------- ------- EPA/600/R-08/074 July 2008 www.epa.gov/ord Effects of Vapor-Based Decontamination Systems on Selected Building Interior Materials: Vaporized Hydrogen Peroxide Mark D. Brickhouse Teri Lalain Philip W. Bartrain Moiiicia Hall Zoe Hess Louis Reiff Brent Mantooth Edgewood Chemical Biological Center Research and Technology Directorate Aberdeen Proving Ground, MD 21010-5424 Zach Zander David Stark Pamela Humphreys Barry Williams Science Applications International Corporation Abingdon, MD 21009 Shawn Ryan Blair Martin United States Environmental Protection Agency Research Triangle Park, NC 27711 Office of Research and Development National Homeland Security Research Center, Decontamination and Consequence Management Division ------- Disclaimer EPA through its Office of Research and Development partially funded and collaborated in the research described herein under Interagency Agreement (TAG) DW 939917-01-0 with the U.S. Army Edgewood Chemical and Biological Center (ECBC). The work performed in association with this report was conducted from November 2003 to June 2006. The report lias been subject to an administrative review but does not necessarily reflect the views of the Agency. No official endorsement should be inferred. EPA does not endorse the purchase or sale of any commercial products or services. ------- Acknowledgments A program cannot be successfully completed without die contributions of a good team of people. The authors thank the following individuals for their hard work and assistance with the execution of this technical program. The authors thank Mr. David Sorrick (ECBC) for his assistance in acquiring the test equipment and the design and construction of the circuit breaker test stations. The authors thank Dr. David Cullinan (SAIC/Geo-Centers, Inc.) for preparing many coupon run baskets, coupon measurements, and chain-of-custody forms during the time Ms assigned laboratory was closed. ------- Table of Contents 1.0 Background 1 2.0 Summary of Conclusions 3 3.0 Introduction 5 4.0 Experimental Method 7 4.1 Coupon Preparation 7 4.2 Coupon Exposure: Wood. Wallboard. Ceiling Tile, Steel. Carpet. and Concrete Cinder Block 8 4.3 Coupon Exposure: Circuit Breakers 8 4.4 Visual Inspection 8 4.5 Coupon Aging 8 4.6 Data Review and Technical Systems Audits 8 4.7 Physical Testing 9 4.8 Statistical Analyses 9 4.9 Chemical Testing: FTIR 9 5.0 Post-Fumigation Inspection 11 6.0 Evaluation of Structural Steel 13 6.1 Introduction 13 6.2 Sample Preparation and Testing 13 6.3 Results 14 6.4 Discussion 14 7.0 Evaluation of Gypsum Wallboard 17 7.1 Introduction 17 7.2 Sample Preparation and Testing 17 7.3 Results 18 7.4 Discussion 18 8.0 Evaluation of Acoustical Ceiling Tile 19 8.1 Introduction 19 8.2 Sample Preparation and Testing 19 8.3 Results 20 8.4 Discussion 20 9.0 Evaluation of Carpet 23 9.1 Introduction 23 9.2 Sample Preparation 23 9.3 Results 24 9.4 Discussion 24 ------- 10.0 Evaluation of Concrete Cinder Block 27 10.1 Introduction 27 10.2 Sample Preparation and Testing 27 10.3 Re suits 28 10.4 Discussion 28 11.0 Evaluation of Wood 31 11.1 Introduction 31 11.2 Sample Preparation 31 11.3 Results 32 11.4 Discussion 32 12.0 Evaluation of Electrical Circuit Breakers 35 12.1 Introduction 35 12.2 Sample Preparation 35 12.3 Circuit Breaker Testing Stations 35 12.4 Results and Discussion 36 13.0 FTIR Analysis of Select Wood Samples 39 13.1 Sample Preparation 39 13.2 FTIR 39 13.3 Background and Analysis Methods 39 13.4 Results 40 13.5 Discussion 40 14.0 Quality Assurance Findings 41 15.0 References 43 Appendix A: Coupon Identifier Code A-l Appendix B: Detailed Coupon Preparation and Inspection Procedures B-l Appendix C: Wood Coupon Location of Break C-l Appendix D: Concrete Cinder Block Coupon Break Location D-l ------- List of Figures 3.1 The Steris VHP Decontamination Cycle 6 4.1 Samples of the Test Coupons 7 6.1 Photograph- Steel Coupon Test 13 7.1 Photograph - Gypsum Wallboard Coupon Test 17 8.1 Photograph - Acoustical Ceiling Tile Coupon Test 19 8.2 Representative Break - Acoustical Ceiling Tile Coupons 20 9.1 Photograph-Carpet Coupon Test 23 10.1 Photograph - Concrete "Cinder Block" Coupon Test 27 10.2 Representative Concrete Coupon Before and After Testing 28 11.1 Photograph - Wood Coupon Test 31 11.2 Representative Wood Coupon Before and After Testing 32 12.1 Circuit Breaker Test Stations 35 A-l IOPDS04016 Figure 1, "CouponPlacement in Chambers" A-2 A-2 IOP DS04016 Figure 2, "Circuit Breaker Placement in Chambers" A-2 C-l Location of Break, Wood Coupons - VHP Control Set C-l C-2 Location of Break, Wood Coupons - VHP 125-150 ppm Set C-2 C-3 Location of Break, Wood Coupons - VHP 250-300 ppm Set C-3 D-l Location of Break. Block Coupons - Control Set D-l D-2 Location of Break, Block Coupons- VHP 125-150 ppm Set D-2 D-3 Location of Break, Block Coupons - VHP 250-300 ppm Set D-3 ------- List of Tables 4.1 Representative Building Interior Materials 8 4.2 Instron Model 5582 Specifications 9 6.1 VHP Steel Coupon Test Results 15 7.1 Gypsum Wallboard Coupon Test Results for Maximum Load 18 8.1 VHP Coupon Test Results for Tile 21 9.1 Carpet Coupon Test Results for Average Tuft Bind - VHP Control Samples 25 10.1 VHP Coupon Test Results for Concrete Cinder Block 29 11.1 VHP Coupon Test Results for Wood 33 12.1 VHP Circuit Breaker Test Results 36 12.2 Average and Standard Deviation by Group 37 13.1 FUR Analvsis Data 40 ------- List of Acronyms APG ASTM CB C1O7 CoC CT CW doc DS ECBC EPA GSA H2°2 hr or lirs IAG LAW ID IOP ISO 17025 MSDS NHSRC QA QAPP QMP R&D RDECOM RH SOPs TICs TIMs UL V VHP®, VHP Aberdeen Proving Groimds American Society for Testing and Materials chemical and biological chlorine dioxide chain-of-custody concentration tune chemical warfare documentation Decontamination Sciences Edgewood Chemical and Biological Center U.S. Environmental Protection Agency General Services Administration hydrogen peroxide hour or hours Interagency Agreement in accordance with Gant Chart representation for task number (on Gant Chart only) internal operating procedure International Standardization Organization Standard 17025 on Laboratory Quality Procedures Material Safety Data Sheets National Homeland Security Research Center quality assurance Quality Assurance Project Plan (QAPP) Quality Management Plan Research and Development Research, Development, and Engineering Command (formerly SBCCOM) relative humidity standing operating procedures ("standard" may also be used in place of "standing" with the same meaning) toxic industrial chemicals toxic industrial materials Underwriters Laboratories volt reference to Steris' registered "vaporized hydrogen peroxide" procedure ------- Coupon-Specific Coding " W" bare wood "R" carpet "T" ceiling suspension tile "G" latex-painted gypsum wallboard "S" painted structural A572 steel "C" unpainted concrete cinder block "A" aluminum coupons "D" copper coupons "F" steel coupons ------- ------- The material compatibility studies were designed to determine how decontaminant vapors impact building materials within an enclosed building interior space. Since building interiors may contain large surfaces composed of complex materials and electrical components such as circuit breakers, data are needed to determine how such materials are affected by exposure to the vapor. Vaporized hydrogen peroxide (VHP®) and chlorine dioxide (C1O2) were selected for study since these decontamination technologies have been used to decontaminate indoor surfaces contaminated by anthrax and show potential for use in decontaminating indoor surfaces contaminated by chemical agents. Representative building interior materials were tested including unpainted concrete cinder block, standard stud 1.0 Background lumber (2"x 4" fir), latex-painted !/2-inch gypsum wallboard, ceiling suspension tile, painted structural steel, and carpet. The physical properties of the building materials were measured using American Society for Testing and Materials (ASTM) test methods. The material compatibility studies also investigated electrical breakers, using Underwriters Laboratories (UL) test methods. Specialized chemical testing was conducted to determine whether chemical changes occurred in select building materials. In addition, visual appearance was documented. This report contains the results for the VHP-exposed coupon material compatibility tests. The C1O2 results are documented in a separate report. ------- ------- VHP-exposed building materials showed no change in appearance or in integrity compared to nonexposed samples. The samples were evaluated for outliers using the Dixon's Q-Test in accordance with (IAW) ASTM Method E 178 and for statistically demonstrated differences using the Welch's T-Test. • Painted Structural Steel: The fumigated structural steel coupons show some minor changes (1-3%) in tensile strength when compared to the control coupons. All samples were above the specified tensile strength requirements of the ASTM test (by 20% or more). There is no obvious change in the potential for failure of the steel after fumigation using VHP. • Gypsum Wallboard: Exposure to VHP makes gypsum wallboard more resistant to penetration by a nail. • Ceiling Tile: Exposure to VHP causes a small increase in the breaking force required for the ceiling tile coupons. • Carpet: Exposure to VHP appears to slightly increase the force required to pull the carpet tuft bind. 2.0 Summary of Conclusions • Concrete Cinder Block: The fumigated concrete cinder block samples did not exhibit any changes from the control samples. There is no evidence to indicate that fumigation with VHP has any effect on cinder blocks. • Wood: The fumigated pine furring strips, prepared from the stud lumber, exhibit no statistically detectable changes from the control samples, though a very minor trend of increasing maximum force and increasing time to break was observed. Circuit Breaker: Exposure to VHP presents a conflicting picture of the effects on circuit breakers. Under the 60-amp challenge, exposed circuit breakers trip more rapidly than the controls. Under the 30-amp challenge, the circuit breakers trip more slowly than the controls. Either situation could present a problem to the user. Failure criteria must be established to determine whether the changes observed in this test present an acceptable response. Visual Inspection: No differences are observed for any of the coupons after VHP exposure and aging compared to before VHP exposure. ------- ------- 3.0 Introduction To address homeland security needs for decontamination, the U.S. Environmental Protection Agency (EPA) established an Interagency Agreement with the U.S. Army Edgewood Chemical and Biological Center (ECBC) to take advantage of ECBCs extensive expertise and specialized research facilities for the decontamination of surfaces contaminated with chemical and biological (CB) warfare agents. The National Homeland Security Research Center (NHSRC) fonned a collaboration with ECBC in a mutual leveraging of resources, expanding upon ECBC's ongoing programs in CB decontamination to more completely address the parameters of particular concern for decontamination of indoor surfaces in buildings following a terrorist attack using CB agents, or toxic industrial chemicals (TICs) or materials (TDVIs). In the context of decontamination, the contaminants of interest are those that can persist on indoor surfaces, leading to continuing chance of exposure long after the contamination occurs. VHP® and CIO, are decontamination technologies that have been used to decontaminate indoor surfaces contaminated with anthrax spores and show potential for use in decontaminating indoor surfaces contaminated by some chemical agents. This program is specifically focused on decontamination of the building environment, for purposes of restoring a public building to a usable state after a terrorist contamination episode. Systematic testing of decontamination technologies generates objective performance data so building and facility managers, first responders, groups responsible for building decontamination. and other technology buyers and users can make informed purchase and application decisions. Since building interiors may contain large surfaces composed of complex materials, material compatibility studies were designed to determine how the decontaminant vapors impact building materials within an enclosed building interior space. The objective of this study was to conduct laboratory test procedures to determine to what degree building materials were affected by decontamination using VHP® and CIO,. The building interior materials used for testing were a subset of die variety of structural, decorative, and functional materials common to commercial office buildings regardless of architectural style and age. The building materials studied encompassed a variety of material compositions and porosities; they included unpainted concrete cinder block, standard stud lumber (2"x 4" fir, type- II), latex-painted '/2-inch gypsum wallboard, acoustical ceiling suspension tile, primer-painted structural steel, and carpet. The material compatibility studies also investigated material(s) related to electrical breaker connections. The physical appearance was documented by visual inspection of the test material. The physical properties of the building materials were measured using standardized ASTM and UL test methods. The VHP® technology developed by Steris (EPA registration #58779-4) has been in use for more than a decade. The VHP fumigant was initially used to sterilize pharmaceutical processing equipment and clean rooms.1'2 In response to the anthrax attacks of October 2001, Steris adapted its VHP technology to perform the decontamination of two U.S. government facilities, the General Services Administration (GSA) Building 410 at Anacostia Naval Base, Washington, DC, and the U.S. Department of State SA-32 Sterling VA mail center. Decontamination of an interior space using VHP is a four- phase process involving preparation of the building ulterior air (dehumidification), achieving a steady-state decontaminant level (conditioning), performing the decontamination, and then aerating for safe reentry (Figure 3.1).3 Dehumidification: Hydrogen peroxide vapor can co-condense with water vapor producing an undesired condensate high in hydrogen peroxide. High relative humidity (RH) and/or cold temperatures are likely to permit condensation, but it can be prevented by circulating dry, heated air through the interior prior to injection of the hydrogen peroxide vapor. The target humidity level is determined by the concentration of vapor to be injected and the desired steady-state concentration for the decontamination. The lower relative humidity permits a higher concentration of hydrogen peroxide without reaching a saturation point. For this study, the maximum RH at start-of-ran (prior to introducing decontaminant) was 30%. Conditioning: During the conditioning phase, the injection of hydrogen peroxide vapor is initiated at a rapid rate to achieve the desired chamber concentration set point without condensation. Once the target concentration is achieved, the injection rate is lowered to maintain the set-point concentration. Decontamination: Decontamination is a timed process dependent on the hydrogen peroxide vapor concentration. In actual building applications, a decontamination tinier counts down from the preset decontamination time. If the concentrations or temperature values fall below the set point, the timer stops. This ensures that during the decontamination phase the building interior is exposed to at least the minimum decontamination conditions for the desired exposure tune. For this laboratory-scale study, the enclosure VHP concentration was maintained within the target concentration range. Aeration: After completion of the decontamination phase, the hydrogen peroxide injection is tenninated. Air is introduced into the chamber and displaces the hydrogen peroxide. The space is monitored until the hydrogen peroxide concentration falls to a safe level for coupon removal. ------- Figure 3.1: The Steris VHP® Decontamination Cycle 1. Dehumidification — 2. Conditioning 3. Decontamination H2O 4. Aeration Time ------- Material compatibility testing was conducted in compliance with the Quality Assurance Project and Work Plan4 developed under the Quality Management Plans5'6 and EPA E4 quality system requirements.7"9 4.1 Coupon Preparation Test coupons were prepared in accordance with ASTM testing requirements for material compatibility testing. The coupons were cut from stock material IAW the procedure in Appendix B of the QAPP11, which lias been reproduced as Appendix B of this report. Coupons were prepared by obtaining a large enough quantity of material that multiple test samples could be obtained with uniform characteristics (e.g., test coupons were all cut from the interior rather than the edge of a large piece of material). The building materials studied, as well as supplier and coupon dimensions, are provided in Table 4.1 and shown in Figure 4.1. 4.0 Experimental Method Chain-of-custody (CoC) cards were used to ensure that the test coupons were traceable throughout all phases of testing. The coupons were measured and visually inspected prior to testing to ensure that they were within the acceptable tolerances (Appendix B) and were not defective and/or damaged. Coupon measurements and visual inspection were recorded on the CoC card. Coupons that were defective, damaged, or not within the allowable size tolerances were discarded. Each coupon was assigned a unique identifier code to match it with the sample, test parameters, and sampling scheme (Appendix A). The code was also recorded on the CoC cards, which followed each sample from exposure testing through material compatibility testing to disposal. The material compatibility studies also investigated materials related to electrical breaker connections such as intact one-pole circuit breakers (HOM120, 2400 watts, 120/240 volts, 20 amperes). Figure 4.1: Samples of the Test Coupons 'Coupons are not shown to scale ------- Table 4.1: Representative Building Interior Materials Material Structural Wood, fir Latex-Painted Gypsum Wallboard Concrete Cinder Block Carpet Painted Structural Steel Ceiling Suspension Tile, Acoustical Code w G C R S T Supplier Home Depot Home Depot York Supply Home Depot Specialized Metals Home Depot Length 10.0 in 6.0 in 4.0 in 6.0 in 12.0 in 5.3 in 12.0 in Width 1.5 in 6.0 in 8.0 in 8.0 in 2.0 in 0.8 in 3.0 in Thickness 0.5 in 0.5 in 1.5 in 0.0 in 0.3 in 0.3 in 0.6 in 4.2 Coupon Exposure: Wood, Wallboard, Ceiling Tile, Steel, Carpet, and Concrete Cinder Block The process for exposing the building material samples to VHP and results for die material demand study are documented in a separate report titled "Material Demand Studies: Materials Sorption of Vaporous Hydrogen Peroxide," by Lawrence Procell et. al. This testing followed the operating procedures specific to the Steris technology. A brief overview of the exposure process is provided in this section; the material demand report contains the detailed test information and results. The coupons were placed in the exposure chamber. The RH inside the glove box was regulated below 30% during the dehumidification phase with dry air added as necessary. The temperature during the decontamination phase was kept above the minimum requirement of 30 °C. The vapor generator was operated to maintain the chamber concentration within specified ranges. The full-target concentration was 250-ppm VHP for four hours for a total concentration-time (CT) value of 1000 ppm- lirs. The half-target concentration was 125-ppm VHP for eight hours, also for a total concentration-time (CT) value of 1000 ppm-hrs. Air exchange conditions were chosen to maximize the residence time of the vapor in the chambers, while concurrently minimizing the background vapor decomposition under baseline conditions in the absence of materials. The VHP tests were conducted with a turnover rate of approximately 16 exchanges per hour to compensate for the higher spontaneous decomposition of VHP. Aeration of the chamber was conducted following the decontamination phase (exposure period) and continued until the vapor concentration fell to^elow the levels required by the Risk Reduction Office to ensure safe operation for personnel. The coupons remained in the chamber until aeration was complete. The standard measuring range of the VHP monitor is 0 to 10.0 ppm H,O2 with a display resolution of 0.1 ppm. Control samples were prepared using the same procedure as the test runs except with only air (no fumigant) through the chamber. Three replicate runs were done for each sample at each condition. The samples were removed from the chamber, marked with unique sample identifier codes, and visually examined. 4.3 Coupon Exposure: Circuit Breakers Like the building materials discussed in Section 4.2, the circuit breakers (Hom220, Home Depot) were placed in the exposure chamber and exposed to fumigant. After exposure to the decontaminant, the circuit breakers were stored hi a fume hood for two days and then placed in storage under load for three months. Each set of circuit breakers was inserted into an electrical box (8 spaces, 16 circuits, 100 amp max from square D, Home Depot # 577-340). The circuit breaker box was wired with 12-gauge, 20-amp wire into the 120-volt outlet. Each circuit breaker was wired in series with an electrical lamp (s513e) with an outlet box (sllOe) manufactured by Thomas & Bretts (Home Depot # c214477 and b214426. respectively). The load in each lamp was a Phillips 40-watt light bulb (Philips and Sylvania, Home Depot). Current was applied to the circuits and monitored. At the end of 90 days, the circuit breakers were tested to determine the effect of VHP. 4.4 Visual Inspection The coupons were visually inspected and digitally photographed upon removal from the chamber. Visual inspection of the coupon surfaces was conducted through side-by-side comparison of the decontaminated test surface and fresh coupons of the same test material. The testing staff looked for changes such as discoloration, blistering, warping, and peeling on die test coupon. After the visual inspection was completed, the coupon custody was transferred to the Material Compatibility Technical Leader for the three-month aging period and material compatibility testing. The coupons were examined again at the time of the material testing and the visual appearance recorded on the data test forms. If the coupon had dramatic changes compared to a fresh coupon, then the coupon was photographed and the photograph was included in die report. Representative photographs of each material type are provided in the report. 4.5 Coupon Aging The material compatibility studies were conducted using the coupons from the material demand study. The coupons were aged for a minimum of 90 days following exposure to the decontaminant prior to material compatibility testing. The coupons were placed in open containers and stored under ambient conditions. The open container arrangement allowed aging of the coupons in conditions mimicking real-world aging. 4.6 Data Review and Technical Systems Audits The approved Material Compatibility QAPP specified procedures for the review of data and independent technical system audits. All data were peer reviewed within two weeks of collection. The project quality manager (or designee) was required to audit at ------- least 10% of the data collected. Two technical system audits were performed over the course of testing. A technical system audit is a thorough, systematic, on-site qualitative audit of the facilities, equipment, personnel, training, procedures, record keeping, data validation, data management, and reporting aspects of the system. 4.7 Physical Testing An Instron Model 5582 was used for the physical property testing. The Instron is a universal testing machine capable of performing tensile, compression, shear, peel, and flexural tests on most materials and components. Each material subsection contains a photograph of the coupon loaded into the test apparatus. The Instron model 5582 specifications are listed in Table 4.2. 4.8 Statistical Analyses The data from the material compatibility testing phase of the systematic decontamination program were subjected to a statistical analysis to determine whether the differences observed between the various test sets were merely the result of random variations in test data or represented actual differences in the performance of the materials as a result of exposure to fumigation chemicals. Methods used were from the statistical analysis functions embedded within both the Microsoft Excel software and Practical Statistics for Analytical Chemists, by Robert L. Anderson, © 1987. Van Nostrand Reinhold Company. First, the individual coupon test sets were tested for statistical outliers that could be eliminated from the data. The DixorTs Q-Test for outliers was first used to identify potential outliers within a test group of coupons that had undergone similar treatment (controls, half-target, or full-target exposures). If an outlier was identified in the test group analysis, it was eliminated and the statistics (averages and standard deviations) were recalculated. Once statistical outliers had been eliminated, the test groups were analyzed to determine whether they were statistically significantly different - that is. to determine whether the treatment with the chosen fumigant had a detectable effect on the sample. Welch's T-test values were calculated to compare the test groups, and results are reported for the 95% level of confidence. The percent level of confidence reported indicates the confidence that the two sample groups being compared are, in fact, different and represent truly different samples. A 95% level of confidence indicates a 5% chance that the two samples are, in fact, subparts of the same population. If a comparison determines that a sample is significantly different at the X% level of confidence, it is also significantly different at any lower level of confidence. Detection that a control and exposed sample are statistically different implies that the treatment likely had some detectable effect on the material. Statistically different results do not imply that the material will fail as a result of treatment, unless the material no longer meets specifications. In some cases, measured values may vary by several percent: however, there is no statistically detectable difference. It cannot be assumed that this difference is real unless the difference is statistically detected (e.g., by a Welch's T-test). 4.9 Chemical Testing: FTIR The effects of decontaminant vapor on the cellulose and other polymers in wood at the molecular level were studied using a diffuse reflectance infrared Fourier transform (DRIFT) technique. Chemical reactions between the decontaminant vapor and the wood (i.e., oxidation and cleaving of the polymer chains) can be evidenced by significant changes in the infrared spectra of the wood. Fourier Transform Infrared Spectroscopy (FTIR) was performed on twelve wood coupons to examine the substructural oxidation effect of VHP and liquid hydrogen peroxide. Results of these tests are provided in Section 13.0. Table 4.2: Instron Model 5583 Specifications Load Capacity: Maximum Speed: Minimum Speed: Maximum Force at Full Speed: Maximum Speed at Full Load: Return Speed: Position Control Resolution: Total Crosshead Travel: Total Vertical Test Space: Height: Width: Depth: Weight: kN Kgf mm/min mm/min kN nun/min mm/min (im mm mm mm mm mm kg 100 10000 500 0.001 75 250 600 0.06 1235 1309 2092 1300 756 862 ------- ------- The coupons were visually inspected prior to fumigation (pre- fumigation), immediately after fumigation (post-fumigation), and after storage (post-storage) at the time of material testing. Carpet coupons were inspected for any frayed tufts, pulled loops, and other noticeable defects. Concrete coupons were inspected for cracks, chips—particularly at the comers — any raised ridge sections, and other noticeable defects. Steel coupons were inspected for rust, peeling paint, any ridged sections on the small I-beam cross section, and any other noticeable defects. Tile 5.0 Post-Fumigation Inspection coupons were inspected for crashed comers and edges, and any other noticeable defect. Wallboard coupons were inspected for any damage to the paper section, as well as any other noticeable defects. Wood coupons were inspected for any knots, missing knots, splitting, and other noticeable defects. The post-fumigation and post-storage inspections were compared to the initial (pre- fumigation) inspections. No differences were observed for any of the coupons after VHP exposure and aging compared to before VHP exposure. ------- ------- 6.0 Evaluation of Structural Steel 6.1 Introduction The effects of VHP on die physical integrity of steel were investigated using the tension test as described in ASTM Test Method A370-03a "Standard Test Methods and Definitions for Mechanical Testing of Steel Products," Sections 5-13. The tension test was used to determine the integrity of steel coupons exposed to vaporous decontaminant compared to unexposed (control) steel coupons. 6.2 Sample Preparation and Testing The steel samples were removed from storage, visually inspected, and measured. The coupons from chamber positions 1, 4, 7,10, and 16 were selected for testing in order to obtain representation throughout the test chamber. The samples were used "as is" without any additional preparation. The testing was conducted in accordance with the ASTM Test Method A370-03a. The Instron fixture for the steel test was installed prior to testing. The Instron universal testing machine operation and calibration verification was conducted by suspending a certified weight from the fixture and recording the weight. Three sets of five coupons were tested for each concentration (full-target and half-target) and four sets were tested for the controls (0 pprn). The load required to rupture the steel coupons was measured inNewtons (N). The tensile strength is the maximum tensile stress that a material is capable of sustaining and is calculated by dividing the amount offeree required to rupture a specimen by the specimen cross- sectional area. The cross-sectional area for the steel, dog bone shaped coupon is the center width of the coupon multiplied by the center thickness. No precision or bias requirements have been established for this test method. The results for control coupons were compared against the results for decontaminant- exposed coupons. A statistical analysis of the data was conducted to determine whether the decontaminant-exposed steel coupon results were statistically different from the control steel coupon results. A photograph of a representative steel sample before and after testing is provided in Figure 6.1. Figure 6.1 Photograph-Steel Coupon Test ------- 6.3 Results The coupons were stored for at least 90 days after fumigation. The actual number of storage days was based on the arrival of the Instron fixtures for testing. The coupons for a particular fumigation were studied after a similar number of days in storage. Values for the load required to rapture the steel coupons, the tensile strength results, and the number of days in storage before testing are provided in Table 6.1. 6.4 Discussion The steel studied was an A572 Grade 50 high-strength structural steel. The minimum tensile strength requirement is 450 N/min2. All coupons met this minimum specification. A statistical analysis of the test group results was conducted to detect potential statistical outliers (Q-test) and determine whether there were any differences between the control and exposed samples (Welch's T-test). Two test coupons were flagged for having tensile strength values mat were outliers within their test sets at the Q=0.99 confidence level: these values are highlighted in orange in Table 6.1. However, within test groups (control samples, half-target concentration samples, and full-target concentration samples), statistical analysis showed that none of the coupons could be eliminated as statistical outliers. Therefore, all values were retained for the statistical analysis. The average values for the maximum load for the test groups were: 61744 ± 1597 N for the control coupons: 61811 ± 1337 N for the half-target coupons; and 61040 ± 437 N for the full- target coupons. The average values for the tensile strength of the steel coupons were as follows: 555 ± 19 N/mm2 for the control coupons; 545 ± 23 N/imn2 for the half-target coupons; and 549 ± 15 N/rnin2 for the full-target coupons. For both the half-target concentration and full-target concentration samples, the average tensile strengths were slightly lower than the control samples, but all were well over the minimum acceptable value from the ASTM standard of 450 N/ mm2. The differences were statistically insignificant at the 95% level of confidence. ------- Table 6.1 VHP Steel Coupon Test Results Maximum Load Coupon set Coupon 1 Coupon 2 Coupon 3 Coupon 4 Coupon 5 Test Average Standard Deviation Test Set Average ± Standard Deviation Tensile Strength Coupon set Coupon 1 Coupon 2 Coupon 3 Coupon 4 Coupon 5 Test Average Standard Deviation Test Set Average ± Standard Deviation Number of Days in Storage Coupon set Coupon 1 Coupon 2 Coupon 3 Coupon 4 Coupon 5 Test Set Average ± Standard Deviation Control Samples (0 ppm) Tension Test Results, N Test 1 SN50310 60975 60402 60577 59711 60725 60478 477 Test 2 SSN50622 65766 61079 62921 64075 61732 63115 1874 Test3 SN50228 61284 60997 60848 61109 60600 60968 260 Test 4 SSN50623 60627 62074 64483 61238 63661 62417 1622 61744 ±1597 Control Samples (0 ppm) Tensile Strength, N/mm2 Test 1 SN50310 565 559 561 524 562 554 17 Test 2 SSN50622 577 509 552 562 542 548 26 Tests SN50228 538 565 563 566 561 559 12 Test 4 SSN50623 532 545 566 567 589 560 22 555 ±19 Control Samples (0 ppm) Days Test 1 SN50310 95 95 95 95 95 Test 2 SSN50622 98 98 98 98 98 Test3 SN50228 98 98 98 98 98 Test 4 SSN50623 97 97 97 97 97 97 ±1 Half-Target Concentration (125-150 ppm) Results, N Test 1 SV50420 61175 61559 60806 60731 60900 61034 338 Test 2 SV50603 62453 59570 61380 64594 63982 62396 2023 Tests SV50606 60493 62283 62932 62046 62257 62002 907 61811 ±1337 Half-Target Concentration (125-150 ppm) Results, N/mm2 Test 1 SV50420 537 570 563 562 534 553 17 Test 2 SV50603 548 523 511 567 561 542 24 Tests SV50606 531 577 552 544 494 540 30 545 ± 23 Half-Target Concentration Days Test 1 SV50420 107 107 107 107 107 Test 2 SV50603 96 96 96 96 96 Tests SV50606 93 93 93 93 93 99 ±6 Target Concentration (250-300 ppm) Results, N Test 1 SV50405 60393 60655 61793 60245 61148 60847 631 Test 2 SV50517 60430 61194 61180 60959 61401 61033 371 Tests SV50518 61121 61034 61321 61202 61524 61240 191 61040 ±437 Target Concentration (250-300 ppm) Results, N/ mm2 Test 1 SV50405 559 562 572 558 566 563 6 Test 2 SV50517 530 537 537 535 539 535 •~i j Tests SV50518 566 565 538 537 540 549 15 549 ±15 Target Concentration Days Test 1 SV50405 92 92 92 92 92 Test 2 SV50517 104 104 104 104 104 Tests SV50518 103 103 103 103 103 100 ±6 ------- ------- 7.0 Evaluation of Gypsum Wallboard 7.1 Introduction The effects of VHP on die physical integrity of gypsum wallboard were investigated using die nail pull-dirough resistance test method B as described in ASTM Test Method C473-03 "Standard Test Methods for Physical Testing of Gypsum Panel Products" Section 13. The test measures the ability of the wallboard to resist nail pull-dirough by determining the load required to push a standard nail through the wallboard. The ASTM test was used to determine die integrity of gypsum wallboard coupons exposed to vaporous decontaminant compared to unexposed (control) gypsum wallboard coupons. 7.2 Sample Preparation and Testing The gypsum wallboard samples were removed from storage, visually inspected, and measured. The coupons from chamber positions 1, 2, 4, 5, and 7 were selected for testing in order to obtain representation throughout the test chamber. The samples were brought to moisture equilibrium such that the weight of the sample did not change by more titan 0.2% on successive weighings at a minimum interval of two hours. The sample preparation was conducted within a range of 15-25°C and 48-75% PJL The testing was conducted in accordance with ASTM Test Method C473-03. The Lnstron fixture for the gypsum wallboard test was installed prior to testing. The Instron universal testing machine operation was verified by suspending a certified weight from the fixture and recording the weight. Three coupons were tested for each concentration (full-target and half-target), and four sets were tested for the controls (0 ppm). The force required to drive a nail shank tiirough the wallboard coupons was measured in N, with five replicate measurements made for each coupon (i.e., each coupon was punctured five times). The ASTM method indicates that any coupon measurement in the series that varies 15% more tiian the average needs to be discarded. If 15% of the coupons deviate from the average, the method states that the test will be repeated. No additional precision or bias requirements have been determined for this test by ASTM. The results for the control coupons are compared against the results for the decontaminant-exposed coupons. A statistical analysis of the data was conducted to determine whether the decontaminant- exposed coupon results were statistically different from the control coupon results. A photograph of a representative gypsum wallboard sample before and after testing (i.e., with holes) is provided in Figure 7.1. Figure 7.1 Photograph - Gypsum Wallboard Coupon Test ------- 7.3 Results The coupons were stored for at least 90 days after fumigation. The actual number of storage days was based on the arrival of the Instron fixture for testing. The coupons for a particular fumigation were studied at the same number of days. Values for the load required to push the nail through the wallboard coupons and number of days in storage before testing are provided in Table 7.1. 7.4 Discussion A statistical analysis of the test group results was conducted to detect potential statistical outliers (Q-test) and determine whether there were any differences between the control and exposed samples (Welch's T-test). Although there was a great deal of scatter in the data (the standard deviations of the results were between 14 and 22% of the mean value within the various test groups), none of the individual coupons was determined to be outliers at the Q=0.99 confidence level. The average tension test results were 48.6 ± 7.0 N for the control group, 56.6 ± 12.8 N for the half-target group, and 63.3 ± 9.5 N for the full-target group. The Welch's T-test was used to determine whether there were statistically significant differences among the test groups (control, half-, and full-target). The control test group was statistically significantly different from the full- target and the half-target test groups at the 95% confidence level. However, the half-target and full-target test groups were not significantly different at the 95% level of confidence. These test methods show that exposure to VHP has statistically significant effects on the maximum load of wallboard coupons as determined by the ATSM test method. Exposure to either VHP fumigation resulted in an increase in the ability of the wallboard to resist nail pull-through. However, this test does not indicated whether this decrease in maximum load would result in failure of installed wallboard after fumigation. Table 7.1 Gypsum Wallboard Coupon Test Results for Maximum Load VHP Coupon set Hole 1 Hole 2 Hole 3 Hole 4 Hole 5 Test Average Standard Deviation Test Set Average ± Standard Deviation Control Samples (0 ppm) Tension Test Results, N Test 1 GN50303 47.2 53.8 64.1 56.6 55.4 7.0 Test 2 GN50401 40.2 42.5 41.3 36.5 45.6 41.2 3.3 Tests GN50620 59.1 45.3 55.3 47.2 45.0 50.4 6.4 Test 4 GN50621 48.1 47.5 46.0 52.7 54.4 49.7 3.6 48.6 ±7.0 Target Concentrations (250-300 ppm) Results, N Test 1 GV50421 71.8 72.7 67.5 60.2 58.8 66.2 6.4 Test 2 GV50526 70.2 62.4 72.8 83.2 70.7 71.8 7.5 Tests GV50531 56.3 51.0 53.5 54.0 53.3 53.6 1.9 63.3 ±9.5 Half-Target Concentration (125-150 ppm) Results, N Test 1 GV50407 60.7 61.6 75.3 78.7 71.4 69.5 8.1 Test 2 GV50505 65.6 64.4 54.5 65.9 52.3 60.5 6.6 Tests GV50506 46.5 37.1 43.5 48.8 40.9 43.3 4.6 56.6 ±12.8 ------- 8.0 Evaluation of Acoustical Ceiling Tile 8.1 Introduction The effects of VHP on die physical integrity of ceiling tile were investigated using the transverse strength test as described in ASTM Test Method C367-99 "Standard Test Methods for Strength Properties of Prefabricated Architectural Acoustical Tile or Lay-In Ceiling Panels" Sections 1, 3-5, and 21-29. The test measures the force required to cause the tile to break. The ASTM test was used to determine the integrity of ceiling tile coupons exposed to vaporous decontaniinant compared to unexposed (control) ceiling tile coupons. 8.2 Sample Preparation and Testing The acoustical ceiling tile samples were removed from storage, visually inspected, and measured. The samples were brought to moisture equilibrium such that die weight of the sample did not change by more than 1% on successive weighings at a minimum interval of two hours. The sample preparation was conducted widiin a range of 18-24 °C and 48-75% RH. The testing was conducted in accordance with ASTM Test Method C367-99. The Instron fixture for die ceiling tile test was installed prior to testing. The Instron universal testing machine operation was verified by suspending a certified weight from the fixture and recording die weight. For each test the coupons from chamber positions 1 through 8 were selected for testing; this selection resulted in placing all coupons in the chamber during a single fumigation trial. Ceiling tile coupons were tested in two directions — witii the mandrel parallel to die axis of die test machine (hereafter referred to as "machine direction") and witii die mandrel perpendicular to die axis ("cross-machine direction"). Three sets of four machine-direction coupons and four cross-machine direction coupons were tested for each concentration (0 ppm, target, and half-target). The load required to break die ceiling tile coupons was measured in N. Figure 8.1 shows a photograph of a coupon loaded into die Instron for the machine direction and cross-machine direction tests. No precision or bias requirements have been established for this test method. The results for the control coupons have been compared to the results for the decontaminant-exposed coupons. A statistical analysis of die data was conducted to determine whether the decontaminant exposed coupon results were statistically different from die control coupon results. The Modulus of Rupture (MOR) was calculated according to die test method, using die following equation: MOR units N/mm2 (lb/in2) = 3 x P x L 2xbxd2 where P is the maximum load, N (Ibf) L is die lengdi of span, mm (in.) b is die specimen width, nun (in.) d is die specimen tiiickness, mm (in.) Figure 8.1 Photograph - Acoustical Ceiling Tile Coupon Test Cross-Machine Direction ------- 8.3 Results The coupons were stored for at least 90 days after fumigation. The actual number of storage days was based on the arrival of the Instron fixture for testing. The coupons for a particular fumigation were studied at the same number of days. A photograph of a representative ceiling tile sample before and after testing is provided in Figure 8.2. Values for the load required to rupture the ceiling tile coupons, the ceiling tile coupon MOR results, and number of days in storage are provided Table 8.1. 8.4 Discussion A statistical analysis of the individual test results was conducted to detect potential statistical outliers (Q-test) and determine whether there were any differences between the control and exposed samples (Welch's T-test). None of the coupons could be eliminated as statistical outliers from within their individual test sets or test groups (control, half-target concentration, or full- target concentration samples) at the Q=0.99 level of confidence. For the machine-direction tests, the maximum load values were as follows: 35.23 ± 4.92 N for the controls, 40.76 ± 5.20 N for the half-target coupons, and 36.63 ± 4.07 N for the full-target coupons. The moduli of rupture were: 0.82 ± 0.11 N/mm2 for the controls. 0.97 ± 0.15 N/mm2 for the half-target, and 0.82 ±0.11 N/mm2 for the full-target coupons. For the cross-machine tests, the maximum load values were as follows: 28.83 ± 5.02 N for the controls, 32.18 ± 3.22 N for the half-target coupons, and 27.23 ± 3.69 N for the full-target coupons. The moduli of rupture were: 0.67 ± 0.12 N/mm2 for the controls. 0.76 ± 0.07 N/mm2 for the half-target, and 0.62 ± 0.08 N/mm2 for the full-target coupons. In all cases, the cross-machine test results were lower than those in the machine direction orientation. With regard to the individual coupon sets tested, there were obvious variations among the test groups (control, half-target exposure, or full-target exposure). In both the machine direction and cross-machine tests, the half-concentration coupons had higher maximum loads and moduli of rupture. For the machine direction tests, the half-target results were significantly different from the results for both the control test coupons and the full- target coupons at a 95% confidence level. The control coupons and full-target coupons were not, however, significantly different at the 95% confidence level. For the cross-machine tests, the control coupons were not significantly different from either the half- or full-target coupons at the 95% level of confidence. From these test methods, it is not clear that the VHP fumigation process has, overall, a statistically significant effect on the maximum load and the modulus of rupture of acoustic ceiling tile. The maximum load and modulus of rupture did increase due to long exposure (8 hours) at the lower concentration (150 ppm); however, die effect was only significant in the machine-direction tests. Figure 8.2 Representative Break - Acoustical Ceiling Tile Coupons ------- Table 8.1 VHP Coupon Test Results for Tile Maximum Load Machine Direction Coupon set Coupon 1 Coupon 2 Coupon 3 Coupon 4 Pest Average Standard Deviation Test Set Average ± Standard Deviation Modulus of Rupture Machine Direction Coupon set Coupon 1 Coupon 2 Coupon 3 Coupon 4 Test Average Standard Deviation Test Set Average ± Standard Deviation Maximum Load Cross-Machine Coupon set Coupon 1 Coupon 2 Coupon 3 Coupon 4 Test Average Standard Deviation Test Set Average ± Standard Deviation Modulus of Rupture Cross-Machine Coupon set Coupon 1 Coupon 2 Coupon 3 Coupon 4 Test Average Standard Deviation Test Set Average ± Standard Deviation Number of Days in Storage Coupon set Test Set Average ± Standard Deviation Control Samples (0 ppm) Tension Test Results, N Test 1 TN50307 36.00 30.28 32.16 33.62 33.02 2.41 Test 2 TN50610 37.11 41.46 41.72 27.11 36.85 6.83 Tests TN50613 28.74 40.05 35.61 38.88 35.82 5.08 35.23 ±4.92 Control Samples (0 ppm) Tensile Strength, N/mm2 Test 1 TN50307 0.83 0.69 0.74 0.78 0.76 0.06 Test 2 TN50610 0.86 0.96 0.97 0.63 0.85 0.16 Test 3 TN50613 0.67 0.93 0.82 0.90 0.83 0.12 0.82 ±0.11 Control Samples (0 ppm) Tension Test Results, N Test 1 TN50307 20.08 25.63 23.33 24.38 23.36 2.38 Test 2 TN50610 29.97 30.15 26.17 37.15 30.86 4.58 Test3 TN50613 30.85 34.15 30.07 34.00 32.27 2.11 28. 83 ±5.02 Control Samples (0 ppm) Tensile Strength, N/mm2 Test 1 TN50307 0.47 0.59 0.54 0.56 0.54 0.05 Test 2 TN50610 0.69 0.70 0.61 0.86 0.71 0.11 Test3 TN50613 0.71 0.79 0.70 0.79 0.75 0.05 0.67 ±0.12 Control Samples (0 ppm) Days Test 1 TN50307 191 Test 2 TN50610 284 Tests TN50613 281 252 ± 53 Half-Target Concentration (125-150 ppm) Results, N Test 1 TV50418 45.12 44.01 39.09 45.36 43.40 2.93 Test 2 TV50511 48.61 37.78 36.73 34.38 39.38 6.32 Tests TV50601 45.00 43.26 31.50 38.22 39.50 6.06 40.76 ± 5.20 Half-Target Concentration (125-150 ppm) Results, N/mm2 Test 1 TV50418 1.05 1.02 0.89 1.05 1.00 0.07 Test 2 TV50511 1.31 0.88 1.00 0.80 0.99 0.22 Tests TV50601 1.04 1.00 0.73 0.89 0.91 0.14 0.97±0.15 Half-Target Concentration (125-150 ppm) Results, N Test 1 TV50418 40.17 30.74 30.98 28.69 32.65 5.12 Test 2 TV50511 34.79 28.86 33.82 33.40 32.72 2.64 Tests TV50601 31.47 31.06 33. 10 29.08 31.18 1.65 32. 18 ±3.22 Half-Target Concentration (125-150 ppm) Results, N/mm2 Test 1 TV50418 0.93 0.71 0.72 0.66 0.76 0.12 Test 2 TV50511 0.81 0.78 0.78 0.78 0.79 0.01 Tests TV50601 0.73 0.72 0.77 0.67 0.72 0.04 0.76 ± 0.07 Half-Target Concentration Days Test 1 TV50418 184 Test 2 TV50511 183 Tests TV50601 299 222 ± 67 Target Concentration (250-300 ppm) Results, N | Test 1 TV50316 33.27 30.40 40.17 33.52 34.34 4.14 Test 2 TV50427 39.54 33.40 35.46 42.76 37.79 4.18 Test 3 TV50428 41.34 40.98 33.96 34.73 37.75 3.95 36.63 ±4.07 Target Concentration (250-300 ppm) Results, N/mm2 Test 1 TV50316 0.77 0.70 0.93 0.78 0.80 0.10 Test 2 TV50427 0.92 0.77 0.82 0.99 0.88 0.10 Tests TV50428 0.96 0.83 0.69 0.69 0.79 0.13 0.82 ±0.11 Target Concentration (250-300 ppm) Results, N Test 1 TV50316 25.19 23.17 27.38 31.54 26.82 3.59 Test 2 TV50427 23.80 22.55 34.69 30.17 27.80 5.68 Tests TV50428 24.86 26.93 26.67 29.84 27.08 2.06 27.23 ±3.69 Target Concentration (250-300 ppm) Results, N/mm2 Test 1 TV50316 0.58 0.54 0.63 0.73 0.62 0.08 Test 2 TV50427 0.55 0.52 0.80 0.70 0.64 0.13 Test 3 TV50428 0.58 0.62 0.62 0.60 0.60 0.02 0.62 + 0.08 Target Concentration Days Test 1 TV50316 189 Test 2 TV50427 189 Tests TV50428 188 189 ± 1 ------- ------- 9.1 Introduction The effects of VHP on die physical integrity of loop pile carpet fibers were investigated using ASTM Test Method C1335- 03 "Standard Test Method for Tuft Bind of Pile Yam Floor Coverings." The method determines the force required to pull out a tuft of a pile yarn from a floor-covering sample. The ASTM test was used to determine the integrity of loop pile carpet fibers exposed to vaporous decontaminant compared to unexposed (control) loop pile carpet fibers. 9.2 Sample Preparation The carpet samples were removed from storage, visually inspected, and measured. The coupons from chamber positions 1,3,4, 5, and 7 were selected for testing in order to obtain representation throughout the test chamber. The samples were brought to moisture equilibrium such that the weight of the sample did not change by more than 0.2% on successive weighings at a minimum interval of two hours. The sample 9.0 Evaluation of Carpet preparation was conducted within a range of 15-24 °C and 48-75% RH. The testing was conducted in accordance with ASTM Test Method D1335-03. The Instron fixture for the carpet test was installed prior to testing. The Instron universal testing machine operation and calibration verification was conducted by suspending a certified weight from the fixture and recording the weight. Three sets of five coupons were tested for each concentration (full-target and half-target) and four sets were tested for the controls (0 ppm). The load required to pull a carpet loop from the binding was measured in N, and five replicate measurements were made for each coupon. No bias requirements have been established for this test method. The results for control coupons were compared to the results for decontaminant-exposed coupons. A statistical analysis of the data was conducted to determine whether the decontaminant-exposed coupon results were statistically different from the control coupon results. A photograph of a representative carpet sample before and after testing is provided in Figure 9.1 Figure 9.1 Photograph - Carpet Coupon Test Direction t of Force t ------- 9.3 Results The coupons were stored for at least 90 days after fumigation. The actual number of storage days was based on the arrival of the Instron fixture for testing. The coupons for a particular fumigation were studied at the same number of days. Values from the carpet tuft bind results and number of days in storage are provided in Table 9.1. 9.4 Discussion A statistical analysis of the individual test results was conducted to detect potential statistical outliers (Q-test) and determine whether there were any differences between the control and exposed samples (Welch's T-test). Although there was a great deal of scatter in the data (the standard deviations of the results were 25% of the mean value within the various test groups), none of the coupons was determined to be outliers at the Q=0.99 confidence level. The values for the average tuft bind for the groups of coupons were as follows: 14.8 ± 3.7 N for the control coupons, 16.8 ± 4.0 N for the half-target coupons, and 15.3 ± 3.7 N for the full- target coupons. There are variations among the test groups (control, half-target exposure, or full-target exposure) at the 95% confidence level. While the difference between the control group and the full- target group are statistically insignificant, the half-target values are statistically different from the controls and full-target groups. The results suggest that VHP fumigation at the half-target concentration for long exposure times (8 hours) may have an effect on the tuft bind tests of carpet coupons as determined by our test methods. The fumigation made it more difficult, i.e.. greater bind force was necessary, to pull a tuft out of the test carpet used in this study. ------- Table 9.1 Carpet Coupon Test Results for Average Tuft Bind - VHP Control Samples Turf Bind Force Coupon Loop 1 Loop 2 Loop 3 Loop 4 jOop 5 lest Average Standard Deviation )ays in Storage Coupon Loop 1 Loop 2 Loop 3 Loop 4 Loop 5 Test Average Standard Deviation Days in Storage Test Set Average ± Standard Deviation Turf Bind Force Coupon Loop 1 Loop 2 Loop 3 Loop 4 Loop 5 Test Average Standard Deviation Days in Storage Test Set Average ± Standard Deviation Turf Bind Force Coupon Loop 1 Loop 2 Loop 3 Loop 4 Loop 5 Test Average Standard Deviation Days in Storage Test Set Average ± Standard Deviation Control Sample (0 ppm) Results, N RN50309 #1 12.5 14.9 10.8 12.7 2.0 #2 15.9 13.1 13.7 14.3 1.5 #3 14.7 8.0 14.1 8.9 19.2 13.0 4.6 #4 11.0 15.9 9.2 14.3 12.6 3.0 #5 9.5 16.2 12.5 14.1 13.1 2.9 147 RN50615 #1 11.9 18.7 10.0 19.2 14.9 14.9 4.1 #2 17.1 10.9 10.6 17.6 10.7 13.4 3.6 #3 13.4 15.4 16.6 15.2 1.6 #4 19.0 13.6 13.0 16.2 15.5 15.5 2.4 #5 18.2 14.1 10.5 11.9 16.1 14.1 3.1 147 RN50309 #1 12.5 14.9 10.8 12.7 2.0 ffl 15.9 13.1 13.7 14.3 1.5 #3 14.7 8.0 14.1 8.9 19.2 13.0 4.6 #4 11.0 15.9 9.2 14.3 12.6 3.0 #5 9.5 16.2 12.5 14.1 13.1 2.9 147 RN50614 #1 21.9 13.7 19.0 15.3 16.9 17.3 3.2 #2 23.1 21.6 20.2 18.3 20.8 2.0 #3 24.4 18.9 16.5 14.1 15.0 17.8 4.1 #4 12.2 8.4 14.3 11.6 3.0 #5 9.6 18.0 13.8 13.1 18.6 14.6 3.7 148 14.8 ±3.7 Target Concentration (250-300 ppm) Results, N RV50419 #1 11.2 18.0 16.0 19.2 16.2 16.1 3.0 #2 12.5 12.9 11.0 12.1 1.0 #3 15.3 10.0 15.6 11.6 13.1 2.8 #4 19.8 13.0 19.8 20.7 17.7 18.2 3.1 #5 10.4 14.2 16.5 18.4 16.6 15.2 3.1 147 RV50519 #1 10.5 19.1 20.7 23.5 12.5 17.2 5.6 #2 15.1 21.8 15.5 12.8 21.3 17.3 4.0 #3 11.5 8.3 11.6 10.5 1.8 #4 18.0 12.2 14.0 14.7 2.9 #5 21.3 15.8 14.1 16.8 16.2 16.8 2.7 148 RV50520 #1 16.8 12.5 18.0 15.7 2.8 #2 16.5 17.3 14.1 16.0 1.6 #3 16.6 11.9 10.3 10.2 12.2 3.0 #4 10.0 21.7 17.6 11.3 18.4 15.8 5.0 #5 13.1 11.2 14.6 13.0 1.7 147 15.3 ±3. 7 Half-Target Concentration (125-150 ppm) Results, N RV50321 #1 #2 12.0 20.7 12.2 15.1 19.9 16.0 4.2 #3 14.7 20.7 10.9 16.0 23.6 17.2 5.0 #4 16.5 16.2 19.4 17.4 1.8 #5 12.2 19.1 14.5 18.2 15.0 15.8 2.8 161 RV50429 #1 15.3 18.8 12.3 22.4 16.9 17.1 3.8 #2 16.8 23.7 15.8 26.2 25.5 21.6 4.9 #3 12.7 13.0 19.0 20.7 20.3 17.1 4.0 #4 25.6 16.3 18.3 14.6 21.7 19.3 4.4 #5 15.1 21.2 19.2 15.7 17.8 2.9 152 RV50502 #1 17.7 19.4 13.1 14.0 16.0 3.0 #2 11.0 18.2 7.7 18.5 18.5 14.8 5.1 #3 13.0 10.6 19.0 15.7 11.7 14.0 3.4 #4 13.2 13.5 15.9 14.2 1.5 #5 15.9 14.8 13.8 14.8 1.1 149 16.8±4.0 Note: The cells highlighted in gray are samples that were not required to be analyzed, due to meeting the test method sampling criteria of ±15%. ------- ------- 10.0 Evaluation of Concrete Cinder Block 10.1 Introduction The effects of VHP on the physical integrity of concrete cinder block coupons were investigated using the compression test as described in ASTM Test Method C140-03 "Standard Test Methods for Sampling and Testing Concrete Masonry Units and Related Units." The ASTM test was used to determine the integrity of the concrete cinder block coupons exposed to vaporous decontaminant compared to unexposed (control) concrete cinder block coupons. 10.2 Sample Preparation and Testing The concrete cinder block samples were removed from storage, visually inspected, and measured. The coupons from chamber positions 1, 4, and 7 were selected for testing hi order to obtain representation throughout the test chamber. The samples were placed in an environmental range of 16-32 °C and less than 80% RH for 48 hours prior to testing. The testing was conducted in accordance with ASTM Test Method C140-03. The Instron fixture for the concrete cinder block test was installed prior to testing. A photograph of a concrete cinder block coupon loaded into the Instron test apparatus is shown in Figure 10.1. The Instron universal testing machine operation and calibration verification was conducted by suspending a certified weight from the fixture and recording the weight. Three sets of three coupons were tested for each concentration (0 pprn, full-target, and half- target). The load required to rupture the coupons was measured in kgf/mm2 and can be found in Table 10.1. No precision or bias requirements have been established for this test method. The results for control coupons were compared to the results for decontaminant-exposed coupons. A statistical analysis of the data was conducted to determine whether the decontaminant- exposed coupon results were statistically different from the control coupon results. Figure 10.1 Photograph - Concrete "Cinder Block" Coupon Test ------- 10.3 Results The coupons were stored for at least 90 days after fumigation. The actual number of storage days was based on the arrival of the Instron fixture for testing. The coupons for a particular fumigation were studied at the same number of days. A photograph of a representative concrete cinder block sample before and after testing is provided in Figure 10.2. The coloring difference between the samples in the picture is a result of room lighting and is not real. Both samples were taken on the same blue color mat. Values for the load required to crush the concrete cinder block coupons, the coupon gross area compressive strength results, and number of days in storage are provided in Table 10.1. The concrete cinder block is a heterogeneous material sample to sample. The break patterns varied from sample to sample; a photograph of each sample is provided in Appendix D. 10.4 Discussion A statistical analysis of the individual test results was conducted to detect potential statistical outliers (Q-test) and determine whether there were any differences between the control and exposed samples (Welch's T-test). None of the coupons could be eliminated as statistical outliers from within their individual test sets or test groups (control, half-target concentration, or full- target concentration samples) at the Q=0.99 level of confidence. A Welch's T-test evaluation of the data for both maximum load and gross area compressive strength indicated that there were no statistically significant differences among die means of the exposed and control samples at the 95% confidence level. These test methods indicated that exposure to VHP had no significant effect on the maximum load or the gross area compressive strength of cinder blocks. Figure 10.2 Representative Concrete Coupons Before and After Testing Before Testing Coupon 0/5060201 After Testing ------- Table 10.1 VHP Coupon Test Results for Concrete Cinder Block Maximum Load Coupon set Coupon 1 Coupon 2 Coupon 3 Test Average Standard Deviation Test Set Average ± Standard Deviation Gross Area Compressive Strength Coupon set Coupon 1 Coupon 2 Coupon 3 Test Average Standard Deviation Test Set Average ± Standard Deviation Number of Days in Storage Coupon set Coupon 1 Coupon 2 Coupon 3 Test Set Average ± Standard Deviation Control Samples (0 ppm) kgf Test 1 CN50331 4084 4686 4512 4427 310 Test 2 CN50617 3869 4491 4731 4364 445 Tests CN50616 2905 1932 3432 2757 761 3 849 ±944 Control Samples (0 ppm) kgf/mm2 Test 1 CN50331 3.2 3.6 4.0 3.6 0.4 Test 2 CN50617 1.8 2.1 2.2 2.0 0.2 Tests CN50616 1.5 0.9 1.8 1.4 0.4 2.3 ±1.0 Control Sample (0 ppm) Days Test 1 CN50331 104 104 104 Test 2 CN50617 328 328 328 Tests CN50616 104 104 104 179 ±112 Half-Target Concentration (125-150 ppm) Results, kgf Test 1 CV50524 5094 2634 2993 3574 1329 Test 2 CV50525 5902 4317 4330 4850 911 Tests CV50602 4583 5026 3988 4532 521 43 19 ±1024 Half-Target Concentration (125-150 ppm) Results, kgf/mm2 Test 1 CV50524 2.6 1.3 1.4 1.8 0.7 Test 2 CV50525 2.8 2.2 2.3 2.4 0.3 Tests CV50602 2.3 2.4 2.1 2.3 0.1 2.2 ±0.5 Half-Target Concentration Days Test 1 CV50524 163 163 163 Test 2 CV50525 162 162 162 Tests CV50602 137 137 137 154 ±13 Target Concentration (250-300 ppm) Results, kgf Test 1 CV50404 2800 3598 2614 3004 523 Test 2 CV50503 4378 4165 4050 4197 167 Tests CV50504 3286 2935 3670 3297 367 3500 ±632 Target Concentration (250-300 ppm) Results, kgf/mm2 Test 1 CV50404 2.5 3.7 2.3 2.8 0.8 Test 2 CV50503 2.3 2.1 2.3 2.2 0.1 Tests CV50504 2.0 2.0 1.9 2.0 0.1 2.3 ±0.5 Target Concentration Days Test 1 CV50404 100 100 100 Test 2 CV50503 118 118 118 Tests CV50504 117 117 117 112 ±9 ------- ------- 11.1 Introduction The effects of VHP on the physical integrity of wood were investigated using the bending edge-wise test as described in ASTM Test Method D4761-02a "Standard Test Methods for Mechanical Properties of Lumber and Wood-Base Structural Material," Sections 6-11. The ASTM test was used to determine the integrity of wood coupons exposed to vaporous decontaminant compared to unexposed (control) wood coupons. 11.2 Sample Preparation The wood samples were removed from storage, visually inspected, and measured. The coupons from chamber positions 1, 4, 7, 10, and 14 were selected for testing in order to obtain representation throughout the test chamber. The samples were brought to moisture equilibrium such that the weight of the sample did not change by more than 0.2% on successive 11.0 Evaluation of Wood weighings at a minimum interval of two hours. The sample preparation was conducted within a range of 15-25 °C and 48-75% RH. The testing was conducted in accordance with ASTM Test Method D4761-02a. The Instron fixture for the wood test was installed prior to testing. The Instron universal testing machine operation and calibration verification was conducted by suspending a certified weight from the fixture and recording the weight. Three sets of five coupons were tested for each concentration (0 ppui, full-target, and half-target). The load required to rupture the wood coupons was measured in N. The setup of the Instron for testing the wood furrings can be seen in Figure 11.1. No precision or bias requirements have been established for this test method. The results for control coupons were compared to the results for decontaminant-exposed coupons. A statistical analysis of the data was conducted to determine whether the decontaminant-exposed coupon results were statistically different from the control coupon results. Figure 11.1 Photograph - Wood Coupon Test ------- 11.3 Results The coupons were stored for at least 90 days after fumigation. The actual number of storage days was based on the arrival of the Instron fixtures for testing. The coupons for a particular fumigation were studied at the same number of days. A photograph of a representative wood sample before and after testing is provided in Figure 11.2. The wood coupon results for the required load and time to break, moisture content, and number of days in storage are provided in Table 11.1. The wood samples vary slightly in knot and grain pattern from sample to sample. The break patterns varied from sample to sample; a photograph of each sample is provided in Appendix C. 11.4 Discussion A statistical analysis of the individual test results was conducted to detect potential statistical outliers (Q-test) and determine whether there was a difference between the control and exposed samples (Welch's T-test). Within the target concentration test group, two coupons were outliers within their test sets with respect to both maximum force required to break and time- to-break values at the Q=0.99 confidence level. Of these two outliers, only Coupon 5 of Test 2 was an outlier within the entire test group of 15 coupons. This value was removed from the data sets before statistical analysis was performed. The moisture content of Coupon 4 of Test Set 2 for the half-target concentration test group was also noted as an outlier; however, it was not an outlier when considering the entire test group. Therefore, this value was retained. With regard to the data from the test groups of coupons, the average maximum load values for the VHP-exposed coupons increased by 11-18% over the value for the control sets for both half-target concentration sets and full-target concentration sets. The time-to-break values for the exposed coupons were also higher (3-18%), but the moisture content values showed no trend. The average maximum force value for the control samples was 4006 ± 861 N. The half-target concentration samples had an average maximum force value of 4431 ± 929 N (an increase of 10.6%), while the full-target concentration samples had an average maximum force value of 4725 ± 732 N (an increase of 17.9%). The average tirne-to-break value for the control coupons was 3.9 ± 0.9 seconds. The half-target concentration coupons had an average time-to-break of 4.0 ± 0.9 seconds, and the full-target concentration coupons had an average time-to-break of 4.6 ± 0.7 seconds. The average change in moisture content for the control samples after storage was -0.02 ± 0.13%. For the half-target concentration coupons, the average change in moisture content was +0.48 ± 0.52, and for the full-target concentration coupons the average change in moisture was -0.06 ± 0.13%. The differences between the control samples and full-target concentration coupons with respect to the maximum force and time-to-break were statistically significant at the 95% confidence level. The half-target concentration samples were not statistically different from the controls. The results suggest that VHP fumigation at the full-target conditions may have impacted the wood used for this study, according to the ASTM test method. The fumigation appeared to increase the force and time required to break the wood. Figure 11.2 Representative Wood Coupon Before and After Testing ------- Table 11.1 VHP Coupon Test Results for Wood Maximum Force Coupon set Coupon 1 Coupon 2 Coupon 3 Coupon 4 Coupon 5 Test Average Standard Deviation Test Set Average ± Standard Deviation Time to Break Coupon set Coupon 1 Coupon 2 Coupon 3 Coupon 4 Coupon 5 Test Average Standard Deviation Test Set Average ± Standard Deviation Moisture Content Coupon set Coupon 1 Coupon 2 Coupon 3 Coupon 4 Coupon 5 Test Average Standard Deviation Test Set Average ± Standard Deviation Number of Days in Storage Coupon set Coupon 1 Coupon 2 Coupon 3 Coupon 4 Coupon 5 Test Set Average ± Standard Deviation Control Sample (0 ppm) N Test 1 WN50304 4562 3782 4539 3858 4076 4163 369 Test 2 WN50608 4766 4739 3560 4177 3136 4076 721 Test3 WN50609 2475 2888 3038 5312 5175 3777 1355 4006 ±861 Control Sample (0 ppm) minutes Test 1 WN50304 4.6 3.8 4.5 3.9 4.1 4.2 0.4 Test 2 WN50608 4.6 4.5 3.3 3.9 2.7 3.8 0.8 Test3 WN50609 2.4 2.7 2.9 5.3 5.2 3.7 1.4 3.9 ±0.9 Control Sample (0 ppm) % Test 1 WN50304 0.15 0.09 0.20 0.12 0.18 0.15 0.04 Test 2 WN50608 -0.12 -0.07 -0.18 -0.12 -0.10 -0.12 0.04 Tests WN50609 -0.12 -0.10 -0. 19 -0.06 0.02 -0.09 0.08 -0.02 ±0.13 Control Sample (0 ppm) Days Test 1 WN50304 138 138 138 138 138 Test 2 WN50608 145 145 145 145 145 Tests WN50609 144 144 144 144 144 142 ±3 Half-Target Concentration (125-150 ppm) Results, N Test 1 WV50415 3038 4014 3977 5752 4696 4295 1006 Test 2 WV50509 2873 4389 4877 3717 4842 4140 849 Tests WV50510 6306 4542 4174 3938 5323 4857 965 4431 ±929 Half-Target Concentration (125-150 ppm) Results, minutes Test 1 WV50415 3.0 4.0 4.0 5.8 4.7 4.3 1.0 Test 2 WV50509 2.9 3.5 3.8 3.6 4.5 3.7 0.6 Tests WV50510 5.5 3.6 3.4 3.3 4.9 4.1 1.0 4.0 ±0.9 Half-Target Concentration (125-150 ppm) Results, % Test 1 WV50415 -0.10 -0.16 -0.17 -0.05 -0.15 -0.13 0.05 Test 2 WV50509 1.04 0.96 0.91 -0.13 0.93 0.74 0.49 Tests WV50510 0.83 0.88 0.83 0.75 0.84 0.83 0.05 0.48 ±0.52 Half-Target Concentration, Days Test 1 WV50415 136 136 136 136 136 Test 2 WV50509 143 143 143 143 143 Tests WV50510 142 142 142 142 142 142 ± 10 Target Concentration (250-300 ppm) Results, N Test 1 WV50406 4730 4951 5045 4862 6428 5203 695 Test 2 WV50425 4400 5153 4919 4287 1305 4013 1556 Tests WV50426 4202 3023 4715 4394 5040 4275 769 4725 ± 732 Target Concentration (250-300 ppm) Results, minutes Test 1 WV50406 4.7 5.0 5.0 4.9 6.4 5.2 0.7 Test 2 WV50425 4.1 4.9 4.6 4.2 1.3 3.8 1.4 Tests WV 50426 4.1 3.0 4.7 4.3 4.8 4.2 0.7 4.6 ±0.7 Target Concentration (250-300 ppm) Results, % Test 1 WV50406 0.12 -0.02 0.14 0.08 0.16 0.10 0.07 Test 2 WV50425 -0.05 -0.19 -0.15 -0.15 -0.19 -0.15 0.06 Test 3 WV50426 -0.22 -0.15 -0.13 -0.02 -0.11 -0.12 0.07 -0.06 ±0.13 Target Concentration, Days Test 1 WV50406 145 145 145 145 145 Test 2 WV50425 189 189 189 189 189 Tests WV50426 188 188 188 188 188 176 ±21 Note: The values highlighted in orange were determined to be outliers within their individual test sets but not within their individual test groups at the Q=0.99 confidence level. The values highlighted in red were determined to be outliers within the test set and test group and were, therefore, removed from the data set prior to statistical analysis. ------- ------- 12.0 Evaluation of Electrical Circuit Breakers 12.1 Introduction The impact of fumigant and humidity on die performance of electrical circuit breakers was also investigated in this study. This investigation involved circuit breakers prepared as baseline, test, and control. Baseline circuit breakers are the "as-purchased" circuit breakers. The test circuit breakers were prepared in the exposure chambers using fumigant. The control circuit breakers were prepared in the exposure chambers using a temperature and relative humidity profile similar to that of the test breakers. 12.2 Sample Preparation The single-pole, 20-amperes rated circuit breakers were purchased from Home Depot (model HOM120). All of the circuit breakers were installed in the testing stations to confirm that they were operational before exposure testing. All of the circuit breakers were removed from the stations, numbered, and chain- of-custody initiated. The baseline circuit breakers were put aside until needed. The test and control exposure testing was discussed in Section 4. Each run used seven circuit breakers. After a test or control circuit breaker set was prepared in the exposure chamber, the breakers were removed from the exposure chamber and visually inspected. 12.3 Circuit Breaker Testing Stations After visual inspection, the breakers were installed in the testing station and observed for 90 days under load (Figure 12.1). The testing station is an electrical box containing 8 spaces, 16 circuits, 100 amp max from square D (Home Depot # 577-340). The circuit breaker box was wired with 12-gauge, 20-amp wire into the 120-V outlet. Each circuit breaker was wired in series with an electrical lamp (s513e) with an outlet box (sllOe) manufactured by Thomas & Bretts (Home Depot # c214477 and b214426, respectively). Each lamp contained a Phillips 40-watt light bulb (Home Depot # a356140). The test or control circuit breakers were installed into slots 1 through 7, and the baseline circuit breaker was installed in slot 8 (Figure 12.1, upper left corner). Figure 12.1 Circuit Breaker Test Stations ------- 12.4 Results and Discussion The circuit breakers were exposed to furnigant and visually inspected after removal from the exposure chamber. No visual damage was observed on any of the circuit breakers used in this program following fumigation. The circuit breakers were then installed into the testing stations for 90 days. The stations were observed on each work day and light bulbs replaced as needed. No breakers failed during the 90-day storage under load. Following the 90-day storage, the breakers were tested using current-time measurements done at 150% (30 amp) and 300% (60 amp) of the breakers' rated value. Tests were done using an AVO/multi-amp MS-2, available from Advanced Test Equipment Rentals. The test results are provided in Table 12.1. The circuit breaker data was statistically analyzed to determine whether the breaker was compromised after exposure to decontaminant by comparing the test results obtained with fumigant-exposed circuit breakers to those obtained with control coupons (not exposed to fumigant). Each breaker station contained one control breaker that had not been exposed in the chamber. The measurement for the analysis was the time for the circuit breaker to open (Time-to-Open) when experiencing a current above its rated value. A circuit breaker that trips too quickly will protect personnel and equipment but can represent a significant loss of time and productivity for the users. A circuit breaker that takes too long to trip can result in a heat buildup, and possibly a fire, and might fail to protect equipment, users, and property. A statistical analysis of the individual test results was conducted to detect potential statistical outliers (Q-test) and determine whether there were any differences (Welch's T-test) between the control circuit breakers and samples exposed to VHP. No statistical outliers were found in any of the data at the Q=0.99 level of confidence. Table 12.2 summarizes the data for the average and standard deviation for the various test groups. The Welch's T-test was used with a 95% confidence level in order to determine whether the changes in the Time-to-Open between the groups were statistically significant. At the 30-amp challenge level, the slight Table 12.1 VHP Circuit Breaker Test Results 4-hour VHP Box Test Control BN5022401 BN5022405 BN5022402 BN5022406 BN5022403 BN5022407 BN5022404 Baseline Breaker Test Average Standard Deviation 8-hour VHP Box Test Control BN5030801 BN5030802 BN5030803 BN5030804 BN5030805 BN5030806 BN5030807 Baseline Breaker Test Average Standard Deviation 60-Amp Test Time 5.57 4.90 5.70 6.52 6.31 2.60 4.08 4.96 5.10 1.38 60-Amp Test Time 5.75 5.92 5.14 6.39 5.90 5.69 5.06 6.12 5.69 0.46 30-Amp Test Time 65.16 48.26 62.53 62.51 59.24 53.92 44.76 40.94 56.63 7.82 30-Amp Test Time 67.61 43.72 49.62 70.91 56.40 69.43 57.39 66.65 59.30 10.45 4-hour VHP Test (250-300 ppm) BV5051301 BV5051302 BV5051303 BV5051304 BV5051305 BV5051306 BV5051307 Baseline Breaker Test Average Standard Deviation 8-hour VHP Test (125-150 ppm) BV5051201 BV5051202 BV5051203 BV5051204 BV5051205 BV5051206 BV5051207 Baseline Breaker Test Average Standard Deviation 60-Amp Test Time 5.23 4.23 5.94 5.60 4.51 2.95 5.93 5.01 4.91 1.09 60-Amp Test Time 2.44 4.28 4.60 3.62 3.30 4.66 2.51 3.03 3.63 0.93 30-Amp Test Time 60.13 82.72 118.05 65.52 91.55 50.50 59.19 91.06 75.38 23.62 30-Amp Test Time 64.80 79.00 57.23 55.94 84.22 60.63 58.90 49.96 65.82 11.25 ------- increases in the Time-to-Open from the control to the VHP- exposed circuit breakers were not determined to be statistically significant. In addition, no difference was determined to exist at die 30-amp challenge between the 4-hour control and die 8-hour control. However, under the 300% (60-amp) challenge, a statistically significant decrease in the Time-to-Open due to the 8-hour VHP exposure was observed. No difference was determined to exist between die control set and the 4-hour VHP exposed test group. While no difference was determined to exist between the 4-hour and 8-hour control groups, the Time-to-Open for die 8-hour VHP exposed group was statistically significantly different from the 4-hour VHP exposed group. These results suggest that the longer exposure to the fumigant, even at lower concentration levels, did result in a statistically significant effect that became apparent at the higher (300% of rated value) test challenge. No specification was found to determine whether this effect was widiin die device failure criteria. Table 12.2 Average and Standard Deviation by Group Exposure 4-Hour Control 4-Hour @ 250 ppm VHP 8-Hour Control 8-Hour (qi 125 ppm VHP 30-Amp Challenge Time-to-Open (sec) 56.63 ± 7.82 75. 38 ±23.62 59.30 ± 10.45 65.82 ± 11.25 60-Amp Challenge Time-to-Open (sec) 5. 10 ±1.38 4.91 ± 1.09 5.69 ±0.46 3.63 ±0.93 ------- ------- 13.0 FTIR Analysis of Select Wood Samples Using a Thermo-Nicolet Model 670 with Compact Parabolic Concentrator® (CPC) Diffuse Reflectance Accessory and a Mercury-Cadmium-Telluride Detector (HgCdTe), 12 wood coupons were tested for substructural oxidation. Samples were tested in the 5000-650 cm"1 range with 4 cm"1 resolution. 13.1 Sample Preparation In August 2005, eight wood coupons were collected from the sample storage room. Coupons were prepared in order to show the cellular effects of exposure to VHP as compared to unexposed wood coupons and compared to unexposed coupons treated with liquid hydrogen peroxide. Coupons WV5042509, WV5042609, WV5050909, and WV5051010 were exposed in the VHP chamber and allowed to age prior to FTIR testing. Coupons WN5030409 and WN5060809 were not exposed to any hydrogen peroxide and were allowed to age prior to FTIR testing. Coupons WN5030417 and WN5060817 were not exposed to VHP but were spiked with 0.5 mL of liquid hydrogen peroxide on one end of the coupon. During a 30-minute evaporation period, the liquid hydrogen peroxide was periodically stirred. After the 30 minutes, the coupons were blotted dry with Kiinwipes®. These coupons were subsequently transferred to the FTTR for analysis. 13.2 FTIR Twelve wood coupons were tested for substructural oxidation using a Thermo-Nicolet Model 670 with a CPC Diffuse Reflectance Accessory (Figure 1) and a Mercury-Cadmium- Telluride Detector. Instrument parameters were: Spectral range Resolution Scans Apodization Phase correction Zero fill Final data spacing 4000-650 cm"1 4 cm"1 64 Happ-Genzel Mertz 2X 2 cnr1 Following preparation of the coupons, they were further prepared for analysis on the FTIR. Using 400-grit silicon carbide paper, the surface of the wood coupon was abraded. Sample sizes of less than 100 ug were collected. Samples were introduced to the Thermo-Nicolet Model 670 via the CPC Diffuse Reflectance Accessory. 13.3 Background and Analysis Method The cellulose hi wood is a linear polymer of P-(1,4)-D- glucopyranose (polysaccharide) units. This, as well as other polysaccharides with similar structures, provide the rigidity to wood. The effects of VHP on the polymer, if occurring, may be expected to result in cleavage of the chains at the C-O-C linkages, oxidation of the O-H functionalities to the respective carbonyl, and/or opening of the monomer rings. Expected effects in the infrared spectra of the wood are shifts and/or reductions in bands related to O-H and C-O-C, as well as increases in intensities of bands in the region of the spectra arising from C=O functional groups. The effect of VHP on wood was investigated at the molecular level using diffuse reflectance infrared Fourier transform (DRIFT) spectroscopy. DRIFT is a technique in which the material to be investigated is diluted, after grinding or powdering, with a nonabsorbing material, for example, potassium bromide. A small quantity of the resulting mixture is placed in an accessory that allows the collimated infrared beam from the spectrometer to be focused on the surface of the material from above. Because the surfaces of the particles of analyte and diluent are oriented randomly, the infrared energy becomes decollimated, or diffused. The resulting spectrum is treated mathematically using the "Kubelka-Munk" transformation. The technique is used extensively in the pharmaceutical industry and in the analysis of agricultural products. While a literature search has indicated that DRIFT may be expected to be useful for elucidating the effects of the VHP on wood, it may be difficult to prove a negative response of the wood to the VHP. For this reason, wood samples subjected to a more aggressive oxidation than would be expected during this test were also analyzed. Wood specimens (positive controls) exposed to liquid hydrogen peroxide (35%) and negative controls (no treatment) were prepared and analyzed in the same fashion as the test specimens. The primary assumption of analysis was that the effects of exposure to hydrogen peroxide would oxidize the -OH in rings and ether linkages hi the cellulose polymer of the wood. This would result hi an increase in carbonyl bands noticeable in the 1700 cm"1 region. Normalization of samples were performed by analyzing the region around 2900 cnr1. The ratio of CH stretching in this region can be compared to carbonyl stretching regions. ------- 13.4 Results 13.5 Discussion Table 13.1 shows the integrated area responses for each sample in Using the Welch's T-Test, no statistically significant differences both the 2900 cm"1 and 1700 cm"1 regions analyzed. The ratio of the two regions is also provided. A discussion of the results can be found in section 13.5. were found between the control. VHP-exposed, or Liquid H,O2- exposed coupon sets. Analysis by this method did not reveal any changes to the structure of the wood due to oxidation by hydrogen peroxide (vapor or liquid). Table 13.1 FTIR Analysis Data VHP Exposed Coupons Sample ID 3025-2800 1824-1689 ratio WV5042509 15.52 9.93 0.64 WV5042609 15.06 7.18 0.48 WV5050909 17.29 7.86 0.45 WV5051010 19.34 8.89 0.46 Average 16.80 8.47 0.51 SD 1.95 1.20 0.09 Control Coupons Sample ID 3025-2800 1824-1689 ratio WN5030409 20.03 8.84 0.44 WN5060809 15.80 7.55 0.48 WN5030417 24.21 10.59 0.44 WN5060817 20.54 8.83 0.43 Average 20.15 8.95 0.45 SD 3.44 1.25 0.02 Liquid H202 Exposed Coupons Sample ID 3025-2800 1824-1689 ratio WN5030417 16.06 7.31 0.46 WN5060817 29.44 12.13 0.41 Average 22.75 9.72 0.43 SD 9.46 3.41 0.03 ------- 14.0 Quality Assurance Findings Two technical audits of the Instron destructive testing process on was conducted on 19 October 2005 and involved ceiling tile VHP-fumigated coupons were conducted over the course of the coupons. All operations w ere in accordance with the applicable program. The first, conducted 6 June 2005, covered steel coupons SOPs and lOPs. Data quality audits were conducted on 7 of from a control run in the VHP chamber. All operations were in the 56 VHP material compatibility tests (13%). All were found accordance with the SOPs and lOPs. The second technical audit to be acceptable, in accordance with the Quality Assurance Project Plan. ------- ------- 15.0 References (1) Jahnke, M.; Lauth, G. Pharm. Eng. 1997,2-12. (2) McDonnell, G. G.; Gringol, G.; Antloga, K. Dairy, Food Environ. Sanit. 2002, 868-873. (3) Brickhouse, M. D.; Turetsky, A.; McVey, I. "Decontamination of CBW Agents by mVHP: Demonstration of die CBW Decontamination of a Building Using mVHP," Edgewood Chemical Biological Center, 2005. (4) Brickhouse, M. D. "Quality Assurance Project Plan and Work Plan for Deposition Velocity Studies: Materials Sorption of Vaporized Hydrogen Peroxide or Chlorine Dioxide. Doc. No. DSQAPP2004DV." 2004. (5) "Quality Management Plan (QMP) for the National Homeland Security Research Center (NHSRC) Office of Research and Development (ORD)." U.S. Environmental Protection Agency (U.S. EPA). 2003. (6) "Quality Management Plan for Environmental Programs," Edgewood Chemical Biological Center Research. Development and Engineering Command, 2003. (7) "EPA Guidance for Data Quality Assessment, Practical Methods for Data Analysis, EPA QA/G-9," U.S. Environmental Protection Agency, 2000. (8) "EPARequirements for Quality Assurance Project Plans, EPA QA/R-5," U.S. Environmental Protection Agency, 2001. (9) "EPA Guidance for Quality Assurance Project Plans. EPA QA/G-5," U.S. Environmental Protection Agency, 2002. (10) "EPA Guidance on Environmental Data Verification and Data Validation. EPA QA/G-8." U.S. Environmental Protection Agency, 2002. (11) Brickhouse, M. D. "Quality Assurance Project Plan and Work Plan for Effects of Vaporized Decontamination Systems on Selected Building Interior Materials, Doc. No. DSQAPP2004MC," 2004. ------- ------- Appendix A: Coupon Identifier Code All coupons were marked with an ID number that consisted of a nine-character alphanumeric code. A description of the identifier pattern and an example code are shown below. Code Pattern Character Explanation 1 Material W = wood G = gypsum S = A572 steel T = acoustic ceiling tile C = concrete cinder block R = carpet B = circuit breakers A = aluminum coupons F = copper coupons E = steel coupons 2 Fumigant V = VHP D = chlorine dioxide N = no fumigant 4,5 6,7 Test start date year for example: 4 = 2004 month for example: 06 = June day for example: 10 = the 10th of a month Chamber position (see IOP DS04016 Figure 1) Example GV4101104 Gypsum wallboard with test start date of October 11th, 2004: sample number 4. ------- Figure A-l: IOP DS04016 Figure 1, "Coupon Placement in Chambers" a) Concrete • Steel b) Carpet e) Wallboard c) Tile rtP-i Ki)~i K4>i K«)n f) Wood $<»> Coupons shown on rack shelves from direction of glove box transfer chamber, Pictoral coupon scaling for length and width is (0.75 * 2 *(cm /10)). Figure A-2: IOP DS04016 Figure 2, "Circuit Breaker Placement in Chambers" a) Circuit Breakers * Coupons shown on rack shelves from direction of glove box transfer chamber. ------- Appendix B: Detailed Coupon Preparation and Inspection Procedures Coupon Preparation Procedure The coupon preparation, unless otherwise noted, was conducted at the Edgewood Chemical Biological Center Experimental Fabrication Shop. Mechanically Graded Lumber (Bare Wood) • Stock Item Description: 2 x 4 x 8 KD WW/SPF Stud • Supplier/Source: Home Depot, Edgewood Maryland • Coupon Dimensions: 10 in. x 1 !/•> in. x !/2 in. • Preparation of Coupon: - The machined ends of the stock were discarded by removing > '/t in. of the machined end. Coupons were cut from stock, using a table saw equipped with an 80-tooth crosscut blade. Latex-Painted Gypsum Wallboard • Stock Item Description: !/•> in. 4 ft. x 8 ft. Drywall • Supplier/Source: Home Depot. Edgewood Maryland • Coupon Dimensions: 6 in. x 6 in. x !/2 in. • Preparation of Coupon: - The ASTM method requires that the samples be taken from the interior of material rather than from the edge (machined edge). The machined ends of the stock were discarded by cutting away > 4 inches from each side. - Coupons were cut from stock, using a table saw equipped with an 80-tooth crosscut blade. - The 6 in. x 6 in. coupons were painted with 1 mil of Glidden PVA primer and followed by 1-2 mils of Glidden latex topcoat. The primed coupons were allowed to stand for > 24 hours prior to the application of the topcoat. - All six sides of the 6 in. x 6 in. coupon were painted. Concrete Cinder Block • Stock Item Description: 8 in. x 16 in. x 1.5 in. concrete cinder block cap • Supplier/Source: York Supply, Aberdeen Maryland • Original Coupon Dimensions: 4 in. x 8 in. x 1.5 in. • Modified Coupon Dimensions: 4 in. x 8 in, x 0.5 in. • Preparation of Coupon: - Coupons were cut from stock using a water-jet. - Four coupons were cut from each stock piece. - Original dimensions were too large for material testing. o Each coupon was cut into three sections. o Two sections were measured at modified coupon dimensions. o The third section was discarded. ------- Carpet • Stock Item Description: 12-ft. Powerhouse 20 Tradewind • Supplier/Source: Home Depot, Edge wood, Maryland • Coupon Dimensions: 6 in. x 8 in. • Preparation of Coupon: - Coupons were cut from the stock using a utility knife. - The longer direction (8 in.) was cut parallel to the machine edge. - The machined edge was discarded by removing > Vi in. Painted Structural Steel • Stock Item Description: A572 Grade 50, 4 ft. x 8 ft. x % in. • Supplier/Source: Specialized Metals • Coupon Dimensions: 1/4 in. x 12 in. total, dog bone shaped with 2 in. wide at ends, % in. wide at center • Preparation of Coupon: - Coupons were cut from stock using a water-jet. - A visual observation was conducted on each coupon to determine whether size and shape had deviated from dimension. If so, the coupon was discarded. - Coupons were cleaned and degreased following procedures outlined in TTC-490. - Coupons were prepared for painting per TT-P-645 with red oxide primer. The Edgewood Chemical Biological Center Experimental Fabrication Shop prepared the materials in accordance with the standards used for the preparation and painting of steel. TTC-490 is a federal standard providing cleaning methods and pretreatment for iron surfaces for application of organic coatings. The pretreatment is the application of a zinc phosphate corrosion inhibitor. TT-P-645 is a federal standard for the application of alky d paint. These standards were not obtained through this program but were purchased by the shop for their work. Ceiling Suspension Tile • Stock Item Description: Armstrong 954. Classic Fine Textured. 24 in. x 24 in. x 9/16 in. • Supplier/Source: Home Depot, Edgewood, Maryland • Coupon Dimensions: 12 in. x 3 hi. x 9/16 in. • Preparation of Coupon: - Coupons were cut from stock, using a table saw equipped with an 80-tooth crosscut blade. - Sixteen samples were removed from each stock item. Coupon Inspection Procedure All coupons were inspected prior to testing to ensure that the material being used was in suitable condition. Coupons were rejected if there were cracks, breaks, dents, or defects beyond what are typical for the type of material. In addition, coupons were measured to verify' the coupon dimensions. Coupons deviating from the dimension ranges listed below were discarded. Mechanically Graded Lumber (Bare Wood) 10 in. ± 1/16 in. x 1.5 in. ± 1/16 in. x 0.5 in. ± 1/32 in. Latex-Painted Gypsum Wallboard 6 in. ± 1/16 in. x 6 in. ± 1/16 in. x 0.5 in. ± 1/16 in. Concrete Cinder Block 4 in. ± i/2 in. x 8 in. ± Vi in. x 0.5 in. ± 1/16 in. Carpet 6 in. ± 1/8 in. x 8 in. ± 1/8 in. Painted Structural Steel 1/4 in. ± 1/128 in. x 12 in. ± 1/16 in. with 2 in. ± 1/16 in. wide at ends, 3/4 in. ± 1/16 in. wide at center Ceiling Suspension Tile 12 in. ± 1/8 in. x 3 in. ± 1/16 in. x 9/16 in. ± 1/16 in. ------- Appendix C: Wood Coupon Location of Break The ASTM test method requires reporting the location of the arrows are used on samples where the photograph contrast may break for each wood sample. The purpose of this appendix is not clearly show the location of the break. to provide this reporting information in pictorial form. Yellow Figure C-l: Location of Break, Wood Coupons - VHP Control Set ------- Figure C-2: Location of Break, Wood Coupons-VHP 125-150 ppm Set ------- Figure C-3: Location of Break, Wood Coupons - VHP 250 - 300 ppm Set Note:direction of foice upwjrds (opposite of others) ------- ------- Appendix D: Concrete Cinder Block Coupon Break Location The location of the break for each concrete sample is reported here, from the testing using ASTM Test Method C140-03. The purpose of this appendix is to provide this reporting information in pictorial fonn. Yellow arrows are used on samples where the photograph contrast may not clearly show the location of the break. Figure D-l: Location of Break, Block Coupons - Control Set ------- Figure D-2: Location of Break, Block Coupons - VHP 125 - 150 ppm Set ------- Figure D-3: Location of Break, Block Coupons - VHP 250 - 300 ppm Set ------- ©EPA United States Environmental Protection Agency PRESORTED STANDARD POSTAGE & FEES PAID EPA PERMIT NO. G-35 Office of Research and Development National Homeland Security Research Center Cincinnati, OH 45268 Official Business Penalty for Private Use $300 Recycled/Recyclable Printed with vegetable-based ink on paper that contains a minimum of 50% post-consumer fiber content processed chlorine free ------- |