U.S. Environmental Protection Agency nmental Technoloov Verification ET Baghouse Filtration Products The U.S. EPA Environmental Technology Verification (ETV) Program's Air Pollution Control Technology (APCT) Center, operated by RTI International under a cooperative agreement with EPA has verified the per- formance of 16 technologies (Table 1) for reducing emissions of fine particulate matter (PM2.5), and has ad- ditional verifications in progress.1 These technologies use fabric filters to remove particulate matter (PM) from stationary emission sources. Test Description and Results During verification testing, each product underwent the following: • A conditioning period of 10,000 rapid pulse clean- ing cycles • A recovery period of 30 normal filtration cycles • A six-hour performance test period During all three periods, the products were subjected to a continuous and constant dust loading. Table 2 sum- marizes some of the performance data for the individual baghouse filtration products. Readers may view the full verification reports at http://www.epa.gov/nrmrl/std/ etv/vt-apc.html under Baghouse Filtration Products for the complete description of the tests and results. Baghouses and PM2.s at a Glance Fabric filters, or baghouses, are widely used for controlling PM from a variety of industrial sources, including utility, industrial, and com- mercial/institutional coal and wood boilers, metals and mineral processing facilities, and grain milling. Primary particulate emissions from these industry categories accounted for 13% of the national PM2.5 emissions in 2001. PM2.5 contributes to serious environmental and public health problems, including premature mortality. To help address the public health effects of PM2 5, EPA has established a National Ambient Air Quality Standard (NAAQS) for PM2 5. In April 2005, EPA identified 39 areas of the country that exceed the current NAAQS for PM2 5. These areas are required to meet the NAAQS for PM2.5 by no later than April 2010. States are required to prepare State Implemen- tation Plans (SIPs) by April 2008 to describe how these areas will meet the standards. Table 1 . Verified Baghouse Filtration Products Technology Name Air Purator Corporation, Huyglas® 1405MA Albany International Corporation, Primatex™ Plus IA BASF Corporation, AX/BA-14/9-SAXP® 1405MA BHA Group, Inc. 00061®* BHA Group, Inc. QP131®* BWF America, Inc. Grade 700 MPS Polyester®* BWF America, Inc. Grade 700 MPS Polyester® Felt Inspec Fibres 551 2BRF®A Menardi-Criswell 50-504®A Polymer Group, Inc. DURAPEX™ PETA Standard Filter Corporation Capture ® PE1 6ZU®A Tetratec PTFE Technologies Tetratex® 8005A Tetratec PTFE Technologies Tetratex® 621 2A W.L. Gore & Associates, Inc. L4347®A W.L. Gore & Associates, Inc. L4427®A W.L. Gore & Associates, Inc. L3650® Description An expanded polytetrafluoroethylene film applied to a glass felt for use in hot-gas filtration A polyethylene terephthalate filtration fabric with a fine fibrous surface layer A Basofil® filter media A woven-glass-base fabric with an expanded, microporous polytetrafluoroethylene membrane, thermally laminated to the filtration/dust cake surface A polyester needle felt substrate with an expanded, microporous polytetrafluoroethylene mem- brane, thermally laminated to the filtration/dust-cake surface Amicropore size, high-efficiency, scrim-supported felt fabric Amicropore size, high-efficiency, scrim-supported felt fabric A scrim-supported needle felt A singed microdenier polyester felt Anon-scrim-supported 100% polyester, non-woven fabric A stratified microdenier polyester non-woven product A polyester scrim-supported needle felt with an expanded polytetrafluoroethylene membrane A polyester needle felt with an expanded polytetrafluoroethylene membrane An expanded polytetrafluoroethylene membrane/polyester felt laminate A membrane/polyester felt laminate A membrane/fiberglass fabric laminate A Verifications for baghouse filtration products are valid up to three years from verification date. As such these verifications have expired. The ETV Program operates largely as a public-private partnership through competitive cooperative agreements with non-profit research institutes. The program provides objective quality-assured data on the performance of commercial-ready technologies. ETV does not endorse the purchase or sale of any products and services mentioned in this document. ------- Selected Outcomes of Verified Baghouse Filtration Products Verification has increased awareness of baghouse filtration products that could be used to reduce PM2.5 at the state, local, and user level, with the following benefits. • California has adopted a rule (Rule 1156) that reduces the frequency of required compliance testing from annually to every five years for cement manufacturing facilities that use the ETV-verified baghouse fabrics. EPA's Office of Air Quality Planning and Standards is pre- paring a memorandum to encourage EPA regional offices and other agencies to use the ETV protocol and to consider adopting simi- lar regulations. • The ETV baghouse filtration protocol has been adopted by ASTM and proposed for adoption by ISO, a worldwide voluntary stan- dards organization. ETV also estimates that the ETV-verified bag- house filtration products would reduce PM2.5 emis- sions by 7,600 tons per year, assuming 25% mar- ket penetration (large facilities only) is achieved in the 39 areas of the country that exceed the NAAQS for PM2.5. These PM2.5 reductions would result in up to 68 avoided cases of premature mor- tality per year, with an economic value of up to $450 million per year. References U.S. EPA, 2006. ETV Case Studies: Demonstrat- ing Program Outcomes, Volume II. EPA/600/R- 06/082. September, (primary source), http:// www.epa.gov/etv/pubs/600r6082pv.pdf U.S. EPA ETV, http://www.epa.gov/etv. Table 2. Performance of Verified Baghouse Filtration Products Technology* Outlet Particle Concentration6 (g/dscm x 10-6) PM2.5 Total Mass Residual Pressure Drop (cm w.g.) Residual Pressure Drop Increase (cm w.g.) Membrane Fabrics A B C D E F G H 50 5.1 13 4.7 15 2.0 6.8 <2 120 23 22 11 23 2.0 38 <2 8.5 7.4 4.9 5.8 9.4 6.2 6.2 2.4 1.2 0.79 0.42 0.41 1.2 0.56 0.44 0.18 Non-membrane Fabrics 1 J K L M N 0 P 32 19 42 9.4 270 10.4 380 20 68 70 68 19 270 16 420 20 7.0 15 13 15 11 6.8 12 4.1 1.7 7.8 5.3 6.0 4.3 1.1 5.1 0.34 A Because the ETV Program does not compare technologies, the perform- ance results shown in this table do not identify the vendor associated with each result and are not in the same order as the list of technologies in Table 1. BThe Inlet Particle Concentration is 18.4 ±3.6 g/dscm (grams per dry standard cubic meter) for this test. cm w.g. = cm (water gauge) ETV Air Pollution Control Technology Center Michael Kosusko, EPA Project Officer kosusko.mike(£jepa.gov Tel: (919) 541-2734 Andrew Trenholm, RTI International atrenholm@rti.org Tel: (919)316-3742 Installing a fabric swatch in the test apparatus at ETS Incorporated EPA/600/F-06/019 November 2006 ------- |