SEPA
                            EPA/600/R-09/037 | April 2009 | vwwv.epa.gov/athens
  United States
  Environmental Protection
  Agency
  Composition and Behavior of
              Fuel Ethanol
Ecosystems Research Division, Athens, GA 30605
National Exposure Research Laboratory
Office of Research and Development

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                                                         EPA/600/R-09/037
                                                                April 2009
      Composition and Behavior of Fuel Ethanol

                                  by

                          James W. Weaver(a)
                          Sheldon A. Skaggs(b)
                           David L.Spidle(a)
                           Guthrie C. Stone(c)

(a) Ecosystems Research Division, National Exposure Research Laboratory, Office of Research and
      Development, United States Environmental Protection Agency, Athens, Georgia
                    (b) Sheldon Skaggs, Inc, Athens, Georgia
                   (c) The University of Georgia, Athens Georgia
                     Ecosystems Research Division
                 National Exposure Research Laboratory
                  Office of Research and Development
             United States Environmental Protection Agency
                        Athens, Georgia 30605
                 U.S. Environmental Protection Agency
                  Office of Research and Development
                        Washington, DC 20460

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Notice

The U.S. Environmental Protection Agency through its Office of Research and
Development funded and managed the research described here. It has been subjected to
the Agency's peer and administrative review and has been approved for publication as an
EPA document. Mention of trade names or commercial products does not constitute
endorsement or recommendation for use.

The information provided in this paper is not intended for determining compliance with
state or federal regulations for air quality, gasoline composition or other similar purposes.
For these purposes, information should be obtained from the appropriate local, state and
federal regulatory agencies, the Clean Air Act, the United States Code, the Code of
Federal Regulations, the Federal Register and other sources.

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Abstract

       Ethanol usage in the United States has increased due in part to the elimination of
methyl tert-butyl ether from the fuel supply and to the mandates of Congress.  Two
samples, one each from a wet mill and a dry mill ethanol plant, were obtained before
denaturing. Each of these samples contained mostly ethanol, but also low concentrations
of water, methanol, and higher molecular weight alcohols (up to five carbons). The wet
mill sample also contained ethyl acetate and an ether,  1,1-diethoxyethane.   The allowable
denaturants for fuel ethanol are similar to gasoline.  Since the denaturants are immiscible
with water, the ability of the denatured fuel ethanol to absorb water is limited.
Experiments with E95 and E85 showed that these both began to phase separate when
about 15% water was added to the E95 or E85.  The gasoline was released gradually as
water was added to the fuel. For E95, there is a smaller amount of gasoline in the fuel
(2% to 5%) so less gasoline can be released.  The changes in volume when water and
ethanol or water and E85 are mixed displayed a deficit of 3% at maximum.  The
byproducts of fuel  ethanol production are less soluble, sorb more, diffuse less readily,
and are less volatile than ethanol.  It's likely,  however, that the increased ethanol
concentration in water will increase the solubility of the byproducts, as it does the
petroleum hydrocarbons The production byproducts compose less than 1% of the mass of
the fuel.  Releases of fuel  ethanol will be dominated by the ethanol.

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Foreword

The National Exposure Research Laboratory's Ecosystems Research Division (ERD) in
Athens, Georgia, conducts research on organic and inorganic chemicals, greenhouse gas
biogeochemical cycles, and land use perturbations that create direct and indirect,
chemical and non-chemical stresses, exposures, and potential risks to humans and
ecosystems.  ERD develops, tests, applies and provides technical support for exposure
and ecosystem response models used for assessing and managing risks to humans and
ecosystems, within a watershed / regional context.

The Regulatory Support Branch (RSB) conducts problem-driven and applied research,
develops technology tools, and provides technical support to customer Program and
Regional Offices, States, Municipalities, and Tribes.  Models are distributed and
supported via the EPA Center for Exposure Assessment Modeling (CEAM) and through
access to Internet tools (www.epa.gov/athens/onsite).

Fuel composition provides the starting point for evaluation of releases to the
environment. For ethanol gasolines, the composition of the fuel differs from typical
gasoline by the addition of large amounts of ethanol and the presence of fermentation
byproducts.  Physically, the fuel can be subject to phase separation upon contact with
water.  This report provides basic information on usage of ethanol in U.S. gasoline, fuel
ethanol production  methods, analytical methods for fuel and water samples, fuel ethanol
composition and properties, and phase behavior. This information forms the starting
point for evaluation of potential environmental impacts and ecosystem and human
exposures.
                                        Eric J. Weber, Ph.D.
                                        Acting Director
                                        Ecosystems Research Division
                                        Athens, Georgia

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Oil Spill Report Series
A series of research reports is planned to present data and models for oil spill planning
and response. To date, these include:

1. Oil Composition

James W. Weaver, Sheldon A. Skaggs, David C. Spidle, Guthrie Stone, 2009,
       Composition of Fuel Ethanol, United States Environmental Protection
       Agency, Washington, D.C., EPA/600/R-09/037.
Zhendi Wang, B.P. Hollebone, M. Fingas, B. Fieldhouse, L. Sigouin, M. Landriault, P.
       Smith, J. Noonan, and G. Thouin, 2003, Characteristics of Spilled Oils, Fuels, and
       Petroleum Products:  1. Composition and Properties of Selected Oils, United
       States Environmental Protection Agency, National Exposure Research
       Laboratory, EPA/600/R-03/072.

2. Dispersants

George Serial,  Subhashini Chandrasekar, James W. Weaver, 2004, Characteristics of
       Spilled  Oils, Fuels, and Petroleum Products:  2a. Dispersant Effectiveness Data
       for a Suite of Environmental Conditions - The Effects of Temperature,
       Volatilization, and Energy, United States Environmental Protection Agency,
       National Exposure Research Laboratory, EPA/600/R-04/119.

3. Simulation Models

James W. Weaver, 2004, Characteristics of Spilled Oils, Fuels, and Petroleum Products:
       3a. Simulation of Oil Spills and Dispersants Under Conditions of Uncertainty,
       United  States Environmental Protection Agency, National Exposure Research
       Laboratory, EPA/600/R-04/120.
As more reports are added to the series, they may be found on EPA's web site at:
http://www.epa.gov/athens/publications.

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Leaking  Underground Storage Tank Assessment Report
Series
A series of research reports is planned to present data and models for leaking
underground storage tank risk assessments.  To date these include:

1. Gasoline Composition

James W. Weaver, Sheldon A. Skaggs, David C. Spidle, Guthrie Stone, 2009,
       Composition of Fuel Ethanol, United States Environmental Protection
       Agency, Washington, D.C., EPA/600/R-09/037.

James W. Weaver, Linda R. Exum, Lourdes M. Prieto, 2008, Gasoline Composition
       Regulations Affecting LUST Sites, United States Environmental Protection
       Agency, Washington, D.C., EPA/600/R-08/xxx.

Weaver, James W., Lewis Jordan and Daniel B. Hall, 2005, Predicted Ground Water, Soil
       and Soil Gas Impacts from US Gasolines, 2004: First Analysis of the Autumnal
       Data, United States Environmental Protection Agency, Washington, D.C.,
       EPA/600/R-05/032.
2.  Simulation Models

Gorokhovski, Vikenti M. and James W. Weaver, 2007, A Catalog of Ground Water Flow
      Solutions for Plume Diving Calculations, United States Environmental Protection
      Agency, Washington, D.C.

Weaver, James W., 2004, On-line Tools for Assessing Petroleum Releases, United States
      Environmental Protection Agency, Washington, D.C., EPA 600/R-04/101.

3.  Model Background and Evaluation

Weaver, James W. and C. S. Sosik, 2007, Assessment of Modeling Reports for Petroleum
      Release and Brownfields Sites, United States Environmental Protection Agency,
      Washington, D.C., EPA 600/R-07/101.
As more reports are added to the series, they may be found on EPA's web site at:
http://www.epa.gov/athens/publications.

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Contents

Notice	2
Abstract	3
Foreword	4
Oil Spill Report Series	5
Leaking Underground Storage Tank Assessment Report Series	6
Contents	7
Figures	8
Tables	10
Terminology	11
Introduction	12
Background and Literature Review	14
  Regulatory History of Gasoline	14
  Ethanol Use in Gasoline	14
  Gasoline Production in the United States	16
  Fuel Ethanol	21
  Byproducts inFuel Ethanol	22
  Analytical Methods	24
  Phase Separation and Co-solvency	24
Fuel Ethanol Analyses	29
Phase Separation	35
Fuel Ethanol Component Properties	39
  Solubility	39
  Octanol-Water Partition Coefficient	41
  Water and Air Phase Diffusion Coefficients	41
  Vapor Pressure	41
  Henry's Constant	42
  Property Variation with Temperature	42
Discussion and Conclusions	46
References	48
Appendix A Analytical Methods	52
  Fuel Ethanol Analysis	52
  Phase Separation	53
Appendix B Detected and tentatively identified chemicals from an ethanol plant in
Minnesota [10]	55
Appendix C Ethanol and Water Mixtures	57
Appendix D Comparison  of results from the EPI Suite™ calculator and SPARC for Kow
for 5 °C and 25 °C	59
Appendix E SPARC Property Results for 5 °C to 45 °C	61

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Figures

Figure 1  Renewable and biofuel mandates from the Energy Policy Act (EPAct) of 2005
and the Energy Independence and Security Act (EISA) of 2007	15
Figure 2 DOE gasoline production and importation data.  Prior to the Clean Air Act
Amendments, there was no distinction between conventional and reformulated gasoline.
The proportion of conventional gasoline (2/3) has remained roughly constant over the
period 1995 to 2007	17
Figure 3 Production of reformulated gasoline with ether and alcohol, conventional
gasoline with alcohol and total gasoline production on a weekly basis	18
Figure 4  Benzene and ethanol content in conventional gasoline collected by Northop
Grumman in 2007	20
Figure 5 Benzene and ethanol content in reformulated gasoline collected by Northop
Grumman in 2007	20
Figure 6 Methanol-Water-Hydrocarbon phase diagram	25
Figure 7 Estimated benzene solubility using the co-solvency relationship developed by
Heerman and Powers [19]. The hypothetical mixtures consisted of blendstock containing
1 vol % benzene mixed with ethanol containing 2% of a denaturant that itself contained
1% benzene. Curves are plotted for the average parameters from Heerman and Powers
[19] and their extreme parameter sets giving the lowest and highest peak benzene
concentrations	28
Figure 8 Wet mill sample chromatogram.  Retention times are shown in Error! Reference
source not found	30
Figure 9 Dry mill sample chromatogram. Retention times are shown in Table 1	31
Figure 10  QA blank — showing internal standard (1, 3-Dibromo-2-propanol with
retention time of 17.089 minutes) and alcohol matrix (retention time of 2.192 and 2.326
minutes)	31
Figure 11  Unbranched alcohols: Methanol CFLiO (top) and Ethanol C2HeO (center) and
1-Propanol C3H8O (bottom) molecules	32
Figure 12 Branched chain alcohols:  Isobutyl alcohol C4HioO (top), 2-methyl 1-butanol
C5Hi2O (center) and 3-methyl 1-butanol C5Hi2O (bottom) molecules	33
Figure 13 Ethyl acetate C4HgO2 molecule	34
Figure 14 Ethers: The di-ether 1,1-diethoxyethane CeHi/tC^ (top) and MTBE CeH^O
(bottom) molecules	34
Figure 15 Release of gasoline from E95 (top) and E85 (bottom) at varying amounts of
water added. The gasoline is normalized to the nominal amount of gasoline in the E95
(5% of 7 ml) or E85 (15% of 20 ml). The water is normalized to the volume of E95 (7
ml) or E85 (20 mL)	37

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Figure 16 Volume changes as water is added to a sample of E85.  All the volumes are
normalized to the volume of E85 (20 ml)	38
Figure 17  Total volume reduction during addition of water to ethanol	38
Figure 18  Benzene CeHemolecule	40
Figure 19 Estimates from the EPA EPI Suite calculator, SPARC at 5 °C and 25 °C
plotted against experimental results reported with EPI Suite results	59
Figure 20 Example of variation in SPARC results given an assumed variability (error) of
one-half log unit.  The left hand graph shows results on a log-log scale. The right hand
graph shows the same variation on a linear scale	60
Figure 21 Solubility of the alcohols found in the wet and dry mill samples. Ethanol and
methanol do not appear because their solubility is infinite	61
Figure 22   Solubility of ethyl acetate and 1,1-diethoxy ethane, compounds found in the
wet mill sample. Solubilities of bezene and MTBE are  plotted for comparison	61
Figure 23 Properties (Henry's Law coefficient, vapor pressure, air phase diffusion
coefficient, octanol/water partition coefficient) for methanol and ethanol estimated by the
SPARC calculator	62
Figure 24 Properties (Henry's Law coefficient, vapor pressure, air phase diffusion
coefficient, octanol/water partition coefficient) for 1-propanol and isobutyl alcohol
estimated by the SPARC calculator	63
Figure 25 Properties (Henry's Law coefficient, vapor pressure, air phase diffusion
coefficient, octanol/water partition coefficient) for 2-methyl 1-butane and 3-methyl 1-
butane estimated by the SPARC calculator	64
Figure 26 Properties (Henry's Law coefficient, vapor pressure, air phase diffusion
coefficient, octanol/water partition coefficient) for ethyl acetate estimated by the SPARC
calculator	65
Figure 27  Properties  (Henry's Law coefficient, vapor pressure, air phase diffusion
coefficient, octanol/water partition coefficient) for 1,1-diethoxy ethane estimated by the
SPARC calculator	66
Figure 28  Properties  (Henry's Law coefficient, vapor pressure, air phase diffusion
coefficient, octanol/water partition coefficient) for benzene and methyl tert-buty\ ether
(MTBE) estimated by the SPARC calculator	67

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Tables


Table 1  Compounds identified by GC-MS in two samples of fuel ethanol.
Concentrations were determined by retention time analysis using GC-FID	30
Table 2  Solubility, Henry's Constant, Vapor Pressure, Air Phase Diffusion Coefficient
and Octanol-Water Partition Coefficient estimated by the SPARC calculator for fuel
ethanol components, benzene andMTBE at 15 C	43
Table 3  SPARC estimated properties at 15 °C ranked from lowest to highest	44
                                                                           10

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Terminology

Following ASTM D 4806 - 08a Standard Specification for Denatured Feul Ethanol for
Blending with Gasolines for Use as Automotive Spark-Ignition Engine Fuel.

      Denaturant — a material added to fuel ethanol to make it unsuitable for beverage
      use, but not for unsuitable for automotive use.

      Fuel Ethanol  — ethanol with impurities common to its production including
      water but not denaturants.

      Denatured Fuel Ethanol - fuel ethanol made unfit for beverage use by the
      addition of denaturants.

      Higher Molecular Weight Alcohols - aliphatic alcohols of general formula
      CnH2n+iOH with n from 3 to 8.

Following the Code of Federal Regulations (40 CFR) Part 80 - Regulation of Fuels and
Fuel Additives:

      Reformulated Gasoline (RFG) is any gasoline whose formulation has been
      certifited under 40 CFR § 80.40 and which meets each of the standards and
      requirements prescribed under 40 CFR § 80.41.

      From 1995 until 2006, RFG was required to contain 2 % by weight oxygen-
      containing compounds ("oxygenates")

      Conventional Gasoline (CG) is any gasoline which has not been certified under
      40 CFR § 80.40.

      Oxygenated Gasoline (OG) is any gasoline which contains a measurable amount
      of oxygenate.
                                                                            11

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       Introduction






       Gasoline composition has changed because of engine requirements, clean-air and




energy-policy legislation, and EPA rule-making. Although ethanol has been in use in




motor gasolines for many years, its usage began to increase after 2000 due to concerns




over methyl tert-buty\ ether (MTBE) pollution of ground waters and the resulting state




bans of MTBE. Later Congress passed legislation that both removed the oxygenate




requirement for reformulated gasoline and required increased use of renewable fuels.




Thus since 2006 there has been a large increase in the use of ethanol in the U.S.




       The object of this report is the composition and behavior of fuel ethanol,




denatured fuel ethanol, and consumer blends (particularly the 15% gasoline-containing




E85).  Because of Bureau of Alcohol and Tobacco regulations, producers of fuel ethanol




generally do not distribute their product in a non-denatured form. Further, analysis of




denatured fuel ethanol is complicated by the addition of the numerous constituents of the




typical denaturant, namely gasoline. An objective of this research was to obtain samples




of non-denatured fuel ethanol. One sample each of the two main production methods -




wet milling and dry milling — was obtained for analysis. The quantity of these samples




was limited so analyses were performed on slightly less limited quantities of denatured




fuel ethanol (E95) and the easily obtained consumer product E85.




       These samples were used to investigate composition of fuel  ethanol.  Literature




on alcohol production for fuel and beverages was used as a guide for the possible




constituents of these products. Gas chromatography (GC)  coupled with mass




spectroscopy (MS) was used for unambiguous identification  of the constituents.




Subsequent analyses using GC with a flame ionization detector (FID) and Karl Fischer
                                                                              12

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titration was used to quantify the concentrations of the constituents. Properties of the




identified components of fuel ethanol were then estimated using the SPARC chemical




property estimator. SPARC was used so that temperature dependence of properties could




be explored.




       Phase separation of E95 and E85 was studied because when spilled or released to




the environment, in most cases these fuels will encounter either surface water in the form




of flowing streams, creeks, or rivers; ponds, lakes or estuaries; or soil moisture and




ground water.  Response to incidents may vary if the fuel forms a separate phase or mixes




with water. Since the fuels have a certain water tolerance, phase separation may depend




on the composition of the fuel and the nature of the release to water. Ethanol and water




are known not to mix in direct proportion to their volumes. This effect might change the




behavior of the fuel/water system during releases. Simple experiments were devised to




determine the volume changes in various ethanol/gasoline blends.




       The report is intended to provide a brief overview of the composition and




properties of ethanol fuels and contains the following sections describing four topics:




composition, chemical properties, phase separation and volume changes.
                                                                               13

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Background and Literature Review

   The background and literature review is divided into seven sections, each of which

bears on the objectives of the report.  The topics are
   •  Regulatory History of Gasoline,
   •  Ethanol Use in Gasoline,
   •  Gasoline Production in the United States,
   •  Fuel Ethanol,
   •  Byproducts in Fuel Ethanol,
   •  Analytical Methods, and
   •  Phase Separation and Co-solvency.
Regulatory History of Gasoline

      The Clean Air Act Amendments of 1990 introduced a number of different

requirements that had a major impact on gasoline composition throughout the entire

United States from their implementation in 1992 and 1995 until the present.  See Weaver

et al. [1] for more detail.  The most important factors for understanding the current usage

of ethanol were the total ban on lead in gasoline, requirements for conventional gasoline

(CG), reformulated gasoline (RFG), and oxygenated gasoline (OG). Both RFG and OG

programs required usage of oxygenated gasoline additives, and for the first years of the

programs, the most commonly used oxygenate was MTBE.
Ethanol Use in Gasoline

      Because of subsurface water quality concerns from releases of fuels containing

MTBE, states began in 2000 to ban MTBE and, in some cases, other ethers and alcohols
                                                                          14

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as fuel additives.  Since they were actions taken by state legislatures, they did not affect

federal requirements for oxygenate usage. The bans had the effect of causing ethanol

usage as a fuel oxygenate to increase in the U.S.  The oxygen mandate for reformulated

gasoline was removed by the Energy Policy Act of 2005.  The act also required usage of

renewable fuels, causing another increase in ethanol usage. The Energy Independence

and Security Act (EISA) of 2007 increased the mandated amounts of biofuels for 2008

through 2012 and extended the period of required use of biofuels to 2022. The EISA also

required targeted amounts of advanced and cellulosic biofuels for the periods 2009 to

2022 and 2010 to 2022, respectively (Figure 1).
    40 —i
 CD
    Renewable Fuel Mandates
EISA 2007 Renewable Fuel
EISA 2007 Conventional Biofuel
EISA 2007 Conventional and Cellulosic Biofuel
EPAct 2005 Renewable Fuel
                                                                         Other
                                                                       Advanced
                                                                   Cellulosic
     0
                                           Conventional (starch based)

                                           	w
       2006    2008    2010    2012    2014    2016    2018    2020    2022
                                     Year
  Figure 1 Renewable and biofuel mandates from the Energy Policy Act (EPAct) of 2005 and the
                   Energy Independence and Security Act (EISA) of 2007.
                                                                               15

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Gasoline Production in the United States


       Gasoline production data compiled by the Department of Energy's Energy

Information Agency (EIA) documents the production and importation of conventional

and reformulated gasoline [2]. These data show that production of RFG began in

September 1994 shortly before the implementation of the RFG program (Figure 2).  RFG

replaced part of the total production of gasoline in the U.S. The remainder became

conventional gasoline simply by definition (see 40 CFR §80.2). Production of both types

of gasoline tended to increase, although RFG production increased faster than

conventional gasoline production. Even so, conventional gasoline accounts for roughly

two thirds of U.S. gasoline, a proportion that has been consistent since the beginning of

the RFG/CG designation.  EIA began differentiating RFG containing ether, alcohol  or no

oxygenate in 2004 (Figure 3).  By this time most of the MTBE bans were in place so

alcohol use in RFG was highest. The use of MTBE was slowly declining until the

oxygenate mandate was removed by the Energy Policy Act of 2005 (EPAct 2005).  In

mid 2006 MTBE was abruptly removed from the fuel supply (Figure 3) and the amount

of RFG made with ether decreased to a negligible amount, while the amount of RFG

made with alcohol abruptly increased.  The EPAct 2005 legislation also required

increased use of biofuels.  Conventional gasoline showed increasing amounts of alcohol,

especially after mid 2007. In 2007 the Energy Independence and Security Act mandated

increased levels of biofuel usage through 2022. As of March, 2009, EIA data show that

75% of the total gasoline produced in the U.S.  contained alcohol.1
1 For the week ending March 6, 2009, there were 8539 thousand barrels produced per day of finished
motor gasoline. Of this there were 2896 thousand barrels produced per day of reformulated gasoline
                                                                             16

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            10000
             8000
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                                              Conventional
                                                           Reformulated
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                    cN^coroocN'vj-cQcoocN'Nj-cQcoo
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                                                Date

 Figure 2 DOE gasoline production and importation data. Prior to the Clean Air Act Amendments,
    there was no distinction between conventional and reformulated gasoline. The proportion of
      conventional gasoline (2/3) has remained roughly constant over the period 1995 to 2007.
containing alcohol and 3549 thousand barrels produced per day of conventional gasoline containing

alcohol.
                                                                                      17

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       03

       Q
       l_
        _
        03
       DQ
           10000
            8000
            6000
            4000
            2000
               0
                                                  Total Production
             Conventional and Reformulated
                       with Alcohol
                                                Reformulated with Alcohol
                                         Reformulated with ether
                  o
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  Figure 3 Production of reformulated gasoline with ether and alcohol, conventional gasoline with

                  alcohol and total gasoline production on a weekly basis.
       Petroleum product surveys are conducted annually by Northrop Grumman [3].


Samples are collected from service stations and analyzed for selected compositional and


physical properties.  The benzene and ethanol data presented below were determined by


ASTM methods [3]. These data show the variability of ethanol content within the


conventional and reformulated classes from cities representing the continental United


States. The benzene data were included because it is an important gasoline component


and is subject to specific regulation by the Clean Air Act.
                                                                              18

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       For the summer sampling of 2007, conventional gasoline (Figure 4) contained




varying amounts of ethanol with two dominant levels:  about 10% and, with fewer




samples, none. The samples with about 10% ethanol represent E10 and illustrate the




observed variability for summer 2007.  Outliers contained as much as 14.4% ethanol.




Both premium (defined here as octane numbers (ON) greater than 90) and regular had




ethanol contents throughout the range from 0 to 11%. Benzene levels ranged to 3.6%




which is due to the benzene levels in conventional gasoline being set from 1990




producer/importer baselines [1] The summer 2007 reformulated gasoline (Figure 5)




showed also showed two dominant ethanol levels: around 10% and just under 6%..




Regular and premium gasoline showed no discernable patterns, but were represented




throughout the data range.  Compared to conventional gasoline, benzene levels were




lower in reformulated gasoline due to clean air act requirements. Most  samples showed




benzene levels below  1% by volume.
                                                                            19

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                            Conventional Gasoline
      3.5
       3 -
   o


   0)

   Q>
   N
   C
   0)
   CO
      2.5
1.5
      0.5
                  A



                  A
                                6        8       10

                                Ethanol (vol %)
                                                        12
                                                                14
                                                                        16
Figure 4 Benzene and ethanol content in conventional gasoline collected by Northop Grumman in
2007.


                             Reformulated Gasoline

      3.5 -
       3 -
       2 -
   O

   I
   C  1.5
      0.5 -
                                6       8       10

                                 Ethanol  (vol %)
                                                        12
                                                                14
                                                                        16
Figure 5 Benzene and ethanol content in reformulated gasoline collected by Northop Grumman in

2007.
                                                                               20

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Fuel Ethan ol

       Fuel ethanol is produced by several methods.  The most common is the dry mill

process that accounts for 75% of current production.  Dry mill plants typically produce

ethanol as the primary product with animal feed (called Dried Distiller's Grains with

Solubles, DDGS) and carbon dioxide as co-products.  In  dry milling the entire corn

kernel is ground and used as the feed stock for ethanol production [4, 5]. In wet milling,

the corn is first separated into its components: starch, fiber, gluten and germ [4].  These

plants produce ethanol as one of several food industry products including corn oil, corn

syrup, and corn sugar.  After fermentation the alcohol is distilled to 190 proof to reduce

the water content. Afterward, molecular sieve technology is used to remove the

remaining water.

       For use as a fuel, ethanol is made unfit for drinking by addition of a denaturant.

ASTM [6] gives requirements for fuel ethanol and acceptable denaturants for use in

automobile engines. Fuel ethanol is  permitted by ASTM to contain 1.76% to  5.0%

denaturant. Beginning on January 1, 2009, the 2008  Food, Conservation, and Energy

Act allows a full ethanol production credit only so long as the denaturant content is no

more  than 2% [7]. Because of measurement difficulties,  the Internal Revenue Service is

temporarily allowing credits as long  as the denaturant(s)  do not exceed 2.5% of the

volume of the fuel ethanol [8]. The allowable denaturants are:

   •   natural gasoline,
   •   gasoline components, or
   •   unleaded gasoline.
                                                                               21

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The ethanol content, after denaturing, is to be a minimum of 92.1% at the time of

blending with gasoline and the water content of the fuel ethanol is to be less than 1%.

ASTM also specifies prohibited denaturants:

   •   hydrocarbons with an end boiling point above 225 °C,
   •   methanol not meeting ASTM D1152,
   •   pyrroles,
   •   turpentine,
   •   ketones, and
   •   tars.

These substances are said to have potentially extreme adverse effects on fuel stability,

automotive engines, and fuel systems.  Since the typical boiling range of gasoline is 90

°C to 200 °C [9], the first prohibited denaturant listed above indicates that denaturants for

fuel ethanol are intended to be very much like gasoline.
Byproducts in Fuel Ethanol


       Fermentation of corn starch produces ethanol and other compounds. Although

ethanol is the dominant alcohol produced, a variety of others have been documented

[10]. Air emissions from a beer brewer/dry-mill ethanol plant were monitored and a

number of hydrocarbons were identified.  Classes of compounds included tearing agents

(lacrimators), respiratory irritants and odorants.  Specific examples included

formaldehyde, acetaldehyde, furfural, 2-Furancarboxaldeyde, acrolein, benzene,

methanol, ethanol, glycerol, styrene, lactic acid and acetic acid [11].   The complete list

of compounds is given in Appendix B, although most of these have not been reported as

constituents of fuel ethanol itself. The main byproducts of ethanol production are

isopropyl and isobutyl alcohols, but also include methyl, amyl, iso-amyl, n-propyl,
                                                                              22

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glycerol (1,2,3-propanetriol), higher alcohols, ethers, acetic aldehyde and acids. The

presence of pentoses leads to production of furfural (furan-2-carbaldehyde), which

degrades rubber or elastomeric seals2. Production of the byproducts can reduce ethanol

production by 10%.  Because of competition among microorganisms, the longer that

fermentation continues, the more equilibrium shifts toward the higher alcohols,

aldehydes, acids or methane [11].

       For comparison purposes, the following literature on beverage alcohol production

was reviewed as a related production activity might show insight into issues of fuel

ethanol.  In production of beverages [13] found acetals (i.e., 1-1  diethoxyethane)

occurring in small quantities. The occurrence of acetals began to be significant after 4

hours of fermentation and is related to higher acidity related to infections of acid-forming

bacteria. Esters are formed from organic acids and predominantly  ethanol.  In the first

hours of fermentation ethyl and methyl esters of acetic acid were produced. In later

stages of fermentation esters of higher alcohols appeared (isoamyl  acetate, isobytyl

acetate, and ethyl hexanate). Other compounds produced include 2-propanol, acroleine

(in the form of acroleine diethylacetal), acetic aldehyde [13] .

       Production of fermentation byproducts  is important to beverage producers or

consumers because volatile esters impart flavors [13, 14], contaminants  can be present in

illegally produced alcohol  [15], and reduction in some byproducts  is needed for food-

grade alcohol [16].  Fan and Qian found a large number of flavor imparting compounds

in increased concentration in five-year old Chinese Liquor which was aged in a clay

vessel [14]. In a study of contaminants of illegally-produced drinking alcohol, analysis
2 Corrosion of steel is attributed to the formation of ethanol/water molecular structures as well as the
amount of water itself [12].
                                                                                23

-------
was performed for the ethanol, isopropanol, acetone, methanol, ethylene glycol and lead




contents [15].  A later summary of studies indicated analysis for ethanol, methanol, 1-




propanol, iso-butanol and isoamyl alcohol were commonly analyzed in evaluation of




these liquors [17].






Analytical Methods







       There are common aspects of analytical methods for alcohol analyses.  ASTM




specifies a long nonspecific narrow-bore capillary column and direct injection to a gas




chromatograph (GC) with a flame ionization detector (FID)  [18].   Others have used




direct injection to a CG-FID [19] using a wax column [13] or non-polar fused silica




column [20].  Trace level analyses of ethanol, MTBE and other alcohols and ethers have




been conducted with solid phase micro extraction (SPME) using a DVB/Carbozen/PDMS




fiber,  a GC equipped with a fused silica column and mass selective detector [14, 21].




Solid phase extraction was used to concentrate impurities in Brazilian ethanol prior to




GC-MS identification [22].
Phase Separation and Co-solvency






       Although water and gasoline are mutually immiscible, a small amount of each is




soluble in the other.  Typical water contents of non-ethanol gasolines are on the order of




0.01%. As the ethanol content increases, the amount of water that can be accommodated




in the fuel  increases. There is a limit, however, to this tolerance beyond which the fuel




separates into a predominantly water phase and a predominantly gasoline phase. Phase
                                                                             24

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partitioning data that represent this phenomena are commonly represented on tri-linear


phase diagrams, where a boundary separates the single- from the two-phase regions.  An


example phase diagram is shown in Figure 6.  The solid curve on the diagram represents


the boundary between a one-phase region and a two-phase region. At any point on the


diagram, the amount of water, ethanol and hydrocarbon can be read from the three axes.


If a mixture contained 85% ethanol, 15% hydrocarbon and no water, its location on the


diagram is the beginning point of the dashed arrow.  The mixture would exist as a single


phase. By increasing the water content, the mixture moves in the direction of the  arrow.


Once the phase boundary is reached,  then the mixture breaks into two phases: a


predominantly aqueous/alcohol phase and an predominantly oil phase.  Note, however,


each of the three components is present to some degree in the two phases.

                                     o    1
                                                          0.2
                                   1    '    T
                                   0.4      0.6
                                  % Hydrocarbon
 r
0.8
                  Figure 6 Methanol-Water-Hydrocarbon phase diagram.



       For gasoline fuels, the tri-linear diagram has some conceptual utility, but there are


many more than three species present. Regardless, the approach allows for a visual
                                                                              25

-------
representation of the various combinations of water, ethanol, and "gasoline" that co-exist




in solution in either a single or dual phase.  Letcher et al. [23] measured phase separation




in gasoline-water-alcohol systems and found somewhat suppressed phase separation at




higher temperatures.  Phase separation was also suppressed in the order: methanol, 1-




butanol, ethanol and 1-propanol.  K. Y. Lee [24] compared published phase equilibrium




data against predicted phase boundaries in three phase water/solvent and BTEX systems




and also in systems with a mixed solvent.  These  showed reasonable agreement for




ethanol and methanol as solvents. Nakayama [25] described phase separation in




methanol-gasolines as potentially including three layers:  water, emulsified water-




gasoline and gasoline. Higher molecular weight alcohols were  shown by H. K. Lee and




coworkers [26] to have  suppressed phase separation at low temperatures in methanol-




surrogate gasoline blends.  French and Mai one [27] presented an extensive review of the




effects of ethanol  on gasoline, including increased vapor pressure at certain ethanol




concentrations, materials compatibility and the influence of temperature on phase




separation. More detail on potential impacts from subsurface releases from ethanol fuels




can be found in Rixey and co-workers [28].




      In  multicomponent systems, ethanol has the ability to  increase the apparent




solubility  of a partly miscible compound. For the case of the  ethanol  gasoline, there




might be sufficient ethanol present to increase the concentration of gasoline components




in water. Heermann and Powers [19] determined the equilibrium phase concentrations of




benzene, toluene,  ethylbenzene and xylenes (BTEX) for various amounts of ethanol in




solution. Their purpose was to  determine the degree of co-solvency caused by the




alcohol and to identify modeling approaches for predicting equilibrium concentrations.
                                                                               26

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They concluded that the best fit consisted of a piecewise model that had a linear

relationship for low ethanol contents (approximately 25% or less) and a log-linear

relationship for higher ethanol contents.  Data were fit to a surrogate gasoline consisting

of eight compounds and then used to predict BTEX concentrations for commercial

gasolines.

       Estimated aqueous concentrations of benzene calculated from the method

developed by Heerman and Powers are shown in Figure 7.  The aqueous concentration of

benzene from a gasoline mixture depends on the amount of benzene present in the fuel

and the co-solvency due to the presence of ethanol in water3.  As the amount of ethanol

increases, so does the co-solvency, but this effect is balanced by the decline in benzene-

containing blendstock used in formulating higher ethanol content fuels.  A hypothetical

mixture of blendstock containing 1% benzene and denatured fuel ethanol is plotted in

Figure 7.  The fuel ethanol was assumed to be denatured with 2% gasoline which itself

contained 1% benzene.  At ethanol contents below about 25 volume %, there is no

increase in benzene solubility for this mixture.  The aqueous benzene concentration peaks

at about 85% ethanol. Higher ethanol  content causes a decline in the benzene

concentration due to the reduction in benzene content of the fuel.  The plot shows the

estimated concentration for the average parameter set and the extreme values of the fitted

parameters that give the lowest and highest peak concentration. The latter are included

because Heerman and Powers gave 95% confidence limits on their fitted parameters. The

estimate of benzene concentration from these considerations is 645 +/- 85 mg/L at a
3 When phase separation of an ethanol blend gasoline occurs the bulk of the ethanol partitions to the water
phase [23]. thus, assuming that most of the alcohol initially present in the gasoline phase moves to the
water phase is reasonable.  This behavior differs from mixtures where 1-propanol or 1-butanol serve as the
alcohol phase. For these the bulk of the alcohol stays with the gasoline phase.
                                                                                27

-------
volume fraction of 87.5% denatured alcohol. This value is about 20 times the aqueous

phase concentration of benzene when no ethanol is present (i.e., 33.7 mg/L).


                       Estimated Benzene Concentration
         800
C
o
'^
re
•4-i
C
0)
o
C
o
o _
Q) J
C O) 400
a E
C •—-
     30°
         700 -
         600 -
         500 -
         200 -
    (A
    LLI
      100 -
                  0.1     0.2     0.3     0.4     0.5     0.6      0.7
                                  Ethanol Volume Fraction
                                                                   0.8
                                                                         0.9
Figure 7 Estimated benzene solubility using the co-solvency relationship developed by Heerman and
Powers [19].  The hypothetical mixtures consisted of blendstock containing 1 vol % benzene mixed
with ethanol containing 2% of a denaturant that itself contained 1% benzene.  Curves are plotted for
the average parameters from Heerman and Powers [19] and their extreme parameter sets giving the
lowest and highest peak benzene concentrations.
                                                                                    28

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Fuel Ethanol Analyses




       Two samples of corn-based, fuel ethanol (non-denatured) were obtained from




their manufacturers and analyzed according to the following procedure.  There was one




sample each from a wet mill and dry mill process.  First, gas chromatography/mass




spectroscopy (GC/MS) was used to identify the unknown constituents of the samples,




followed by quantitation of the concentration using GC/FID, and Karl Fischer titration of




the samples for their water content. The details of the analytical methods used in this




study are presented in Appendix A.




       Analysis of the wet and dry mill samples showed that the fuel ethanol samples




included one-, two- and three-carbon unbranched alcohols:  methanol, ethanol and




propanol (Table 1 and Figure 11); four- and five-carbon branched alcohols:  isobutyl




alcohol and the two isomers of pentanol (also known as amyl alcohol, see Figure 12): 2-




methyl 1-butanol (active amyl alcohol) and 3-methyl, 1-butanol (isoamyl alcohol). The




wet mill sample contained two additional compounds both known byproducts of




fermentation:  ethyl acetate (Figure 13) and, the di-ether, 1,1-diethoxyethane (Figure 14).




       Although higher molecular weight alcohols were found in each sample, the bulk




of the samples, 97.30% of the wet mill and 96.60% of the dry mill sample were




composed of ethanol.  The three to five carbon alcohols composed 0.26% and 0.19% of




the samples, respectively.  Subtracting the total weight percents of the quantitated




compounds and water from 1.00,  gives the amount of unidentified material as 1.28% and




3.00% respectively.
                                                                            29

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Table 1  Compounds identified by GC-MS in two samples of fuel ethanol.  Concentrations were
determined by retention time analysis using GC-FID.
     Name
Formula
CAS. Number
Retention
  Time
  (min)
Water0 >
Methanol
Ethanol(2)
1-Propanol
Isobutyl Alcohol
2-Methyl 1-
Butanol
3 -Methyl 1-
Butanol
Ethyl Acetate
1,1-
Diethoxyethane
H2O
CH4O
C2H60
C3H80
C4H100
C5H12O

C5H12O

C4H802
C6H14O2

7732-18-15
67-55-1
64-17-5
71-23-8
78-83-1
137-32-6

123-51-3

141-78-6
105-57-7

n.a.
2.191
2.324
2.673
3.186
5.147

5.033

3.077
4.958

  Concentration (wt. %)
Wet Mill        Dry Mill
 Sample          Sample
                                                                  0.65
                                                                  0.07
                                                                  97.3
                                                                  0.03
                                                                  0.10
                                                                  0.06

                                                                  0.21

                                                                  0.02
                                                                  0.28
                             (1) Determined by Karl Fischer titration
                         (2)Determined by remainder of other compounds
                                                              0.08
                                                              0.06
                                                              96.60
                                                              0.08
                                                              0.08
                                                              0.01

                                                              0.02
             FI02 B.	{071608\002B0201TJj~
         450 -

         400-
         3SO H
             1
             1
         300 J
         250 j
             •i
             •i
         200 |
             i
         150^


         100-


          50


           0 -
             0
                                                     10
                                                     15
 Figure 8 Wet mill sample chromatogram.  Retention times are shown in Error! Reference source not
                                          found..
                                                                                        30

-------
           F1D2B, (071608\003BQ301.D)
        pA ,
       450-
400
350-

300-
250-
200-
150
100-
50-
ft ..








ff}

                                                                            CO
                                                                            o
                                                      10
                                                                            15
Figure 10 QA blank — showing internal standard (1,3-Dibromo-2-propanol with retention time of

         17.089 minutes) and alcohol matrix (retention time of 2.192 and 2.326 minutes).
                                                                                         31

-------
Figure 11  Unbranched alcohols: Methanol CH4O (top) and Ethanol C2H6O (center) and 1-Propanol
                                C3H8O (bottom) molecules.
                                                                                    32

-------
Figure 12  Branched chain alcohols: Isobutyl alcohol C4H10O (top), 2-methyl 1-butanol CSH12O
(center) and 3-methyl 1-butanol CSH12O (bottom) molecules.
                                                                                        33

-------
Figure 13 Ethyl acetate C4H8O2 molecule.
Figure 14 Ethers:  The di-ether 1,1-diethoxyethane C6H14O2 (top) and MTBE C6H12O  (bottom)
molecules.
                                                                                       34

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Phase Separation




      Phase separation results for an E95 and an E85 sample are shown in Figure 15. A




limited amount of E95 was available for testing so a simplified procedure was used (See




Appendix A).  The results show that phase separation occurs with addition of water to




each of these fuels.  Each fuel accommodated a certain amount of water.  In both cases




this was approximately 15% to 20% of the fuel volume. When the water added to the




fuel increased beyond this level, gasoline was released from the fuel.  The release of




gasoline, however, occurred over an interval of water additions that continued until




approximately 45% of the E95 volume and 50% of the E85 volume.  At higher amounts




of water added, the maximum amount of gasoline was released. Since the amount of




gasoline in the E95 and E85 was unknown the released volumes might not have reached




the presumed total (i.e, the normalized gasoline levels are below 1.0). Particularly for the




E95, the volume of gasoline was very small (0.21  mL or less), so that the measurement




accuracy is fairly low.




      For higher levels of water added to E85, the gasoline volume was reduced from




its maximum.  This might have occurred because of the small volumes of gasoline




released, the presence of an emulsified layer, and volume changes when E85 and water




are combined. When ethanol is added to gasoline, the volume of the mixture is slightly




greater than the sum of the volumes.  When water is added to ethanol the volume of the




mixture is less than the sum of the volumes.  This phenomena occurs because some of the




polar ethanol molecules  are accommodated within the structure that forms from the polar




water molecules [29].  The volume reduction for alcohol-water mixtures is on the order
                                                                            35

-------
of 5%. (See Appendix C for a discussion of the physical chemistry of these ethanol-




water volume effects.)




       Figure 16 shows the volume changes observed when water was added to E85.




Here the average values from the four experiments plotted in Figure 15 were used to




determine the average volume of the aqueous phase (solid line), the average volume of




the gasoline phase and the total volume (dot-dash line).  These are compared against the




total volume added during the experiments (upper dashed line). The figure shows that




the total volume resulting from the addition of water to E85 is less than the sum of the




water and E85 combined (upper dashed line). The deficit of volume was about 3% for




these experiments. Figure 17 shows experimental and theoretical results for the volume




of mixtures of water and ethanol. The theoretical calculation was made from the theory




presented in Appendix C and the data published by Pecar and Dolecek [30]. The




maximum reduction found in both the experiment and theoretical calculation of about




3.5% roughly corresponds to the reduction in volume observed for mixtures of E85 and




water (Figure 16).
                                                                             36

-------
(/) 1 — 1
CO
0
s. °s-
0
•C nfi
O

CO
O 0.4 —
0
.N 0.2 —
CO
E

O °
T



1
I E85 and E95

f
f
f —
f
i1

r'

r • i ' i ' i • i • i
 0
 CO
_0
 0
                     0.4          0.8          1.2          1.6
                       Normalized Water Addition
~Zi   0.8 —
 0
.E   0.6 —
 (0
O
•D
 0
 N
"(0
 E
                                               E85 and E95
                                                    E85-1
                                                    E85-2
                                                    E85-3
                                                    E85-4
0.4 —
     0.2 —
                                                           r
                                                          1.6
                      T      '      i      '      r
          0           0.4           0.8          1.2
                       Normalized Water Addition
 Figure 15 Release of gasoline from E95 (top) and E85 (bottom) at varying amounts of water added.
The gasoline is normalized to the nominal amount of gasoline in the E95 (5% of 7 ml) or E85 (15% of
         20 ml). The water is normalized to the volume of E95 (7 ml) or E85 (20 mL).
                                                                       37

-------
                    2.8
                  N
                 "ro
                  E
                      2 —
                     1.6 —
                     1.2 —
                    0.8
                                           Volume Effects
                                	Cumulative Volume Added
                                ^~  •  ^~ Average Aqueous and Fuel Phases
                                        • Average Aqueous Phase
                        0         0.4        0.8        1.2        1.6        2
                                    Normalized Water Added
Figure 16  Volume changes as water is added to a sample of E85.  All the volumes are normalized to
                                  the volume of E85 (20 ml).
                    3
                  0)
                 a:
                  
-------
Fuel Ethanol Component Properties







       The properties of the chemicals found in the fuel ethanol samples were estimated




using the SPARC calculator [31] that is available for use via the Internet.4 These




estimates were used, because all parameters were not found in the literature for all




chemicals and, more importantly, measured values are not available for all temperatures




of interest (5 °C to 45 °C). For comparison purposes, properties of benzene and methyl




tert-buty\ ether (MTBE) were also estimated from SPARC. Appendix D contains a




comparison of SPARC-generated and EPI Suite™-generated properties, along with an




estimate of error in SPARC properties.




       Table 2 shows the results for 15 °C from SPARC for solubility, Henry's constant,




vapor pressure, the air phase diffusion coefficient, the water phase diffusion coefficient,




and the octanol-water partition coefficient. The compounds are ordered first by number




of oxygen atoms (one or two) and then by number of carbon atoms. Table 3 shows the




same 15 °C results ordered by parameter value.
Solubility




       Solubility can be viewed as a direct measurement of hydrophobicity or the




tendency of water to exclude a substance from solution.   The solubility is the maximum




concentration which an aqueous solution will tolerate before the onset of phase separation




[32]. Ethanol and methanol are infinitely soluble in water. Any amount of ethanol or




methanol can be dissolved in water without forming a separate phase. All of the other
4 http://ibmlc2.chem.uga.edu/sparc/






                                                                            39

-------
compounds found in the samples have finite solubility. Alcohols, though, have a greater




affinity for water than either benzene, MTBE or the 1,1-diethoxyethane. Benzene is non-




polar (observe the symmetric structure with no oxygen in  Figure 18) so it's solubility is




the lowest of this group.  Figure 21 and Figure 22 show the variation in solubility from 5




°C to 45 °C.




       The actual water phase concentrations resulting from partitioning of these




compounds or other constituents of gasoline are significantly lower than these




solubilities.  In effect the concentration obtained from a mixture depends on the solubility




of a component and the amount present in the mixture [33].  Consequently the solubilities




presented in Table 2, Table 3, Figure 21 and Figure 22 are much greater than the




concentrations that would be observed in water contacted with gasoline.
Figure 18 Benzene C6H6 molecule.
                                                                                40

-------
Octanol-Water Partition Coefficient




       The octanol-water partition coefficient, KOW; is a measure of the tendency for a




chemical to preferentially partition from water to organic matter [34].  This coefficient is




generally inversely related to solubility and provides information similar to the




compound's solubility—albeit in an inverse sense. The most soluble compounds have




the least degree of partitioning to octanol. The SPARC results show almost a direct




reversal from solubility.  In the environment the octanol-water partition coefficient




corresponds to the tendency to partition to soil organic matter or animal tissues.









Water and Air Phase Diffusion Coefficients




       The diffusion coefficients for water and air are measures of the ability of the




molecule to diffuse through intermolecular collisions [34].  Generally, the air phase




diffusion coefficients are roughly four orders of magnitude higher than the water phase




diffusion coefficients.  Obviously, diffusion through air occurs much more readily that




diffusion in water (similarly diffusion coefficients in solids are again much lower than




those for water).  Generally smaller molecules diffuse more readily than larger molecules




and this trend is evident in the  SPARC results for both water and air.
Vapor Pressure






       Vapor pressure is a measure of the maximum possible concentration of a




compound in the gas phase at a given temperature.  This quantity represents equilibrium




partitioning of an organic chemical between the gaseous phase and compound itself
                                                                             41

-------
(liquid or solid). It provides information on the attractive forces among the compound's




molecules in the condensed phase [35].  Table 3 shows that at 15 °C the vapor pressures




of the alcohols were inversely related to their molecular weight. Therefore methanol had




the highest vapor pressure and 3-methyl 1-butanol the lowest.
Henry's Constant




       The Henry's Constant measures equilibrium partitioning between air and water.




Table 3 shows that for the alcohols the Henry's Constants increase with increasing




molecular weight. The ordering is generally inverse to that for the solubility, as the




higher the water solubility the less tendency to partition to the air.
Property Variation with Temperature






       The SPARC calculator provides prediction of temperature-dependence of all its



estimated property values. The variation over the range of 5 °C to 45 °C of the properties



discussed here are presented in Appendix E.
                                                                             42

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Table 2  Solubility, Henry's Constant, Vapor Pressure, Air Phase Diffusion Coefficient and Octanol-Water Partition Coefficient estimated by the
SPARC calculator for fuel ethanol components, benzene and MTBE at 15 C.
      Name
    Methanol

     Ethanol

    1-Propanol

 Isobutyl Alcohol

2-Methyl 1-Butanol

3-Methyl 1-Butanol

    Benzene

     MTBE

   Ethyl Acetate

1,1-Diethoxy ethane
Formula
SPARC(1) estimated properties at 15 C




CH4O
C2H60
C3H80
C^ioO
C5H12O
C5H12O
CcHc
CgHnO
C4H802
C6H1402
Solubility


(mg/L)
Infinite
Infinite
2.2 x 105
9.3 x 104
2.8 x 104
1.9 xlO4
1.0 xlO3
1.8x10*
4.3 x 104
2.1 xlO4
Henry's
Constant

(atm
m3/mol)
3.4 x ID'6
5.4 x 10 6
7.3 x lO'6
9.0 x lO'6
l.lxlO'5
1.2X10'5
7.0 x Iff3
1.2 x Iff3
1.5 x 10"4
1.8 xlO"4
Vapor
Pressure

(torr)
77
46
15
7
3
2
69
190
54
24
Air Diffusion
Coefficient

(cm2/s)
0.150
0.110
0.094
0.081
0.072
0.071
0.085
0.074
0.080
0.062
Water
Diffusion
Coefficient
(cm2/s)
1.3 x 1Q-5
1.0 x 10 5
8.7 x 10'6
7.7 x 10'6
7.0 x 10'6
6.9 x 10'6
8.7 x Iff6
6.5 x Iff6
7.4 x 10"6
5.8 x 10"6
Octanol-Water
Partition
Coefficient
(dimensionless)
0.24
0.74
3.31
8.51
23.40
33.11
147.91
34.67
7.08
34.67
        (1)  SPARC estimates were generated from May 2008 release w4.2.1405-s4.2.1408, http://ibmlc2.chem.uga.edu/sparc/ on 8/30/2008 and 8/31/2008
                                                                                                                                     43

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Table 3  SPARC estimated properties at 15 °C ranked from lowest to highest.

          Solubility              Octanol-Water Partition        Water Diffusion Coefficient
                                       Coefficient
             g/L                     (dimensionless)                       cm2/s

       name          value           name         value          name            value
     Benzene
      MTBE
l.OxlO3        Methanol
                 0.24    1,1-Diethoxy ethane     5.8x10"'
l.SxlO3
Ethanol
 0.74
 MTBE
 3-methyl 1-butanol    1.9xl04       1-Propanol        3.31     3-methyl 1-butanol


 1,1-Diethoxy ethane    2.1 x 104     Ethyl Acetate       7.08     2-methyl 1-butanol

 2-methyl 1-butanol    2.8 x 104    Isobutyl Alcohol      8.51       Ethyl acetate


   Ethyl acetate      4.3 x 104  2-Methyl 1-Butanol   23.40     Isobutyl alcohol

  Isobutyl alcohol     9.3 x 104  3-Methyl 1-Butanol   33.11        Benzene


     1-Propanol       2.2 x 105  1,1-Diethoxy ethane   34.67       1-Propanol
     Ethanol

     Methanol
Infinite

 infinite
 MTBE

Benzene
34.67

147.91
Ethanol

Methanol
6.5x10-*


6.9 x 10'6


7.0 x 10"6


7.4 x 10"6


7.7 x 10'6


8.7x Iff6


8.7 x 10"6


1.0x Iff5

1.3 x 10'5
                                                                                            44

-------
Table 3 (continued) SPARC estimated properties at 15 °C ranked from lowest to highest.
       Henry's Constant
          atm m3/mol
       name

     Methanol


     Ethanol
                      value
                 Vapor Pressure
                      torr
                 Name         value
3.4 x 1(T   3-Methyl 1-Butanol
                          Air Diffusion Coefficient
                                   cm2/s
                             Name          value

                        1,1-Diethoxy ethane    0.062
5.4x Iff6   2-Methyl 1-Butanol     3     3-Methyl 1-Butanol    0.071
    1-Propanol       7.3 x 10"6     Isobutyl Alcohol


 Isobutyl Alcohol    9.0 x 10"6       1-Propanol


2-methyl 1-Butanol   1.1 x 10"5    1,1-Diethoxyethane


3-methyl 1-Butanol   1.2 xlO"5        Ethanol


   Ethyl Acetate      1.5 x 10"4      Ethyl Acetate


1,1-Diethoxyethane   l.SxlO"4        Benzene
      MTBE

     Benzene
1.2x10"
7.0 x Iff"
Methanol

 MTBE
                                                      7     2-Methyl 1-Butanol    0.072
                                                      15
                                                      24
54


69


77

190
                                             MTBE
 Benzene


1-Propanol


 Ethanol

 Methanol
                                             0.074
                                          Ethyl Acetate      0.080
                                                      46      Isobutyl Alcohol     0.081
0.085


0.094


0.110

0.150
                                                                                         45

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Discussion and Conclusions







       Ethanol usage in the United States has increased due in part to the elimination of




methyl tert-butyl ether from the fuel supply and to the mandates of Congress.  Required




amounts of ethanol in fuel with increase the total through the year 2022. Current data




show that 75% of U.S. produced gasoline contains ethanol.  For the year 2007, the




amounts in conventional gasoline ranged from none to 10.5%, with outliers at higher




concentration.  Premium gasoline showed two maximums one near 6% and the other at




about 10%.  Two samples of non-denatured fuel grade ethanol,  one each from a wet mill




and a dry mill ethanol plant, were obtained before denaturing. Each of these samples




contained mostly ethanol, but also low concentrations of water, methanol, and higher




molecular weight alcohols (up to five carbons). The wet mill sample also contained ethyl




acetate and an ether, 1,1-diethoxyethane. These two compounds might have been




present due to the difference in production method, as wet milling is intended to produce




a wide range of products from the components of corn.




       The allowable denaturants for fuel ethanol are similar to gasoline. Unleaded




gasoline, gasoline range hydrocarbons, natural gasoline or condensate can be used for this




purpose.  Since pure ethanol, the primary constituent of fuel ethanol is miscible in water,




a large amount of water can be accommodated in fuel ethanol.  Since the denaturants are




immiscible with water, the ability of the denatured fuel ethanol to absorb water is limited.




Experiments with E95 and E85 showed that these both began to phase separate when




about 15% water was added to the E95 or E85. The gasoline was released gradually as




water was added to the fuel.  Because about 50% water was needed for complete phase
                                                                            46

-------
separation of the E95 and E85, phase separation effects in flowing water can be




estimated: If the flow in the receiving water body is 50% or greater than the release rate




of the E95 or E85  phase separation is a likelihood. In these cases an "oil" slick composed




of gasoline should be expected. For E95, there is a smaller amount of gasoline in the fuel




(2% to 5%) and the slick would be less massive than for the  same spill of E85.  The




changes in volume when water and ethanol or water and E85 are mixed displayed a




deficit of 3% at maximum.  For example, a fuel spill that caused a release to a creek




would increase the flow volume by its volume less 3%. This phenomena for is unlikely




to be environmentally significant.




        The byproducts of fuel ethanol production are less  soluble, sorb more, diffuse




less readily, and are less volatile than ethanol. It's likely, however, that the increased




ethanol concentration in water will increase the solubility of the byproducts, as it does the




petroleum hydrocarbons. The byproducts compose less than 1% of the mass of the fuel




so releases of fuel ethanol will be dominated by the ethanol.  Increased solubility of




petroleum hydrocarbons is possible when the ethanol fraction is greater than about 20%.




The solubility of benzene could increase by a factor of 20 due to the presence of the




ethanol.
                                                                              47

-------
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                                                                             48

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                                                                             49

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32.    Mackay, D., Solubility in Water., in Handbook of Property Estimation Methods for
      Chemicals, Environmental and Health Sciences, R.S. Boethling and D. Mackay,
      Editors. 2000, Lewis Pulishers: Boca Raton, p. 125-139.
33.    Cline, P.V., JJ. Delfmo, and P.S.C. Rao, Partitioning of aromatic constituents
      into water from gasoline and other complex solvent mixtures. Environmental
      Science and Technology, 1991. 25: p. 914-920.
34.    Gustafson,  J.B., J.G. Tell, and D. Orem, Selection of Representative TPH
      Fractions Base on Fate and Transport Considerations. Total Petroleum
      Hydrocarbon Criteria Working Group Series. Vol. 3. 1997, Amherst,
      Massachusetts: Amherst Scientific Publishers. 102.
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      Organic Chemistry. Second ed. 2003, Hoboken, New Jersey: Wiley-Interscience.
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      Freeman and Company.
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      John Wiley & Sons. 959.
                                                                            50

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Acknowledgments






The authors appreciate the assistance of Mark Toso, Andrew Sedeky, and Tom Higgins




of the Minnesota Pollution Control Agency; Ileana Rhodes of Shell Global Solutions;




Stephen Duirk, Said Hilal and Susan Richardson of the U.S. EPA, Office of Research and




Development in Athens, Georgia. The authors also appreciate the comments from




reviewers representing academia, industry and government.
                                                                        51

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Appendix A Analytical  Methods









Fuel Ethanol Analysis




      The undenatured fuel ethanol samples were directly injected into an Agilent 6890




GC with a 5973 MSD.  The 2.0 uL injected sample was split in the injector at a 200:1




ratio with the injector temperature at 250°C. Separation of the compounds was achieved




with a 30m Restek Rtx-200 MS column with an ID of 250 um, film thickness of 0.5 um,




and a flow rate of 0.7 mL / minute. Initial oven temperature was 40°C for 4 minutes,




followed by a 1°C / minute temperature ramp to 50°C. A final temperature ramp of 30°C




/ minute to 250°C was used to elute late boilers and clean the column.  Once reaching




250°C, there was a final hold time of 5.33 minutes. Total run time was 26 minutes. The




transfer line to the MSD was kept at 280°C, the MS source at 230°C, and the MS




quadrupole at 150°C for the entire analysis. The sample was ionized as it entered the




MSD by electron impact.  The MSD was turned on after a 1 minute solvent delay, and




scanned from  15 to 550 M/Z.




      Subsequently, chemical standards were obtained and three calibration curves were




developed for an Agilent 6890 gas chromatograph with a flame ionization detector (GC-




FID).  For all the compounds except ethanol 1.0 uL was injected and the split ratio and




temperature programs were the same. Ethanol analysis was achieved by first diluting the




sample in acetone to 0.5% of the starting concentration and only splitting the  sample




50:1. Compound separation was achieved with a 30m J&W HP-5 column with an ID of




320 um, film thickness of 0.25 um, and flow of 0.5 mL per minute. Calibration curve




points were 2.0%, 1.0%, 0.5%, 0.2%, 0.1%, and 0.05% by volume of each suspected






                                                                           52

-------
compound. Linear correlation lines were compared to area counts from the fuel samples




to determine the percentages of compounds in the samples. Because of overlapping




retention times, 3-Methyl 1-Butanol and ethanol were calibrated separately from the rest




of the compounds. An internal standard of 0.1% by volume of 1, 3-Dibromo-2-propanol




was spiked into every sample.




       The Karl Fischer (KF) coulometric method was used to determine the water




content in the ethanol samples [36]. Samples were analyzed using a Brinkman Metrohm




Titrino 831 KF Coulometer with Coulomat AG reagent.  This system detects trace




amounts of water by titrating the sample to a bipotentiometric end point and is selective




to water.  One to three milliliters of sample was weighed to the nearest 0.0001 g.  The




sample was then injected into the titration vessel, and the sample weight was entered into




the titrator software. The sample was automatically titrated by the instrument and the




water content calculated by the software which was displayed to the nearest 0.01%.




Water content values were manually recorded into a laboratory notebook.






Phase Separation







       Separation experiments were conducted by adding various amounts of deionized




water to a fixed amount of E-85 fuel at ambient temperature.  E-85:  water ratios included




5:0.5, 5: 0.625, 5:0.75, 5:0.875, 5:1, 5:1.5, 5:2, 5:2.5, 5:3, 5:3.5, 5:4, 5:4.5, 1:1, 1:1.25,




1:1.5, 1:1.75, and 1:2. First, 20 ml of E-85 was transferred by class  "A" volumetric




pipette into a separately funnel that was appropriately sized for the total volume




expected.  Amounts of deionized water  were then added to the E-85 to the desired ratio




by class "A" volumetric pipette.  The separately flask was then gently shaken and vented
                                                                              53

-------
three times before allowing the mixture to remain undisturbed for five minutes in order to




allow separation to occur. After five minutes the aqueous (bottom) phase was slowly and




carefully drained into an appropriately sized graduated cylinder. The remaining oil (top)




phase was then slowly and carefully drained into an appropriately sized graduated




cylinder. The volume of the liquid in each cylinder was then recorded for each phase.




       A screening method was developed for rapid assessment of phase separation




potential, that was particularly useful since the available volume of sample was limited.




Measured portions of three commercial ethanol/gasoline mixed samples (E10, E85, and




E95) were placed in a  10 ml graduated cylinder.  A burette was used to deliver 0.1 ml of




deionized water at set increments.  Sample mixing was obtained by a continual stirring of




a magnetic stir bar at the base of the graduated cylinder. Emulsions were allowed to stir




for five minutes before any readings were taken. The affects of the addition of the water




(emulsion and/or the presence of two phase behavior) was noted after each addition. The




volume of the bottom phase (assumed to be ethanol/water) was read from the markings




on the graduated cylinder. Shrinkage of the total volume was also noted by reading the




total volume of the solution in the graduated cylinder compared to the initial




ethanol/gasoline volume plus the added water volume. Synthetic samples of




approximately E25 and E35  were created by adding 1 ml and 2 ml of 100% Ethanol to 5




ml of El 0. These were tested in the same manner as the E10.
                                                                              54

-------
Appendix B   Detected and tentatively identified
chemicals from an ethanol plant in Minnesota [10].
    Chemical
    Detected
    Methanol
     Ethanol
     Toluene
   Ethylbenzene
     Acetone
  Formaldehyde
   Acetaldehyde
     Acrolein
     Benzene
     Styrene
   Lactic Acid
   Acetic Acid
  Furfuraldehyde
 Chemical Tentatively
      Identified
Chemical Tentatively
     Identified
Plant Location: DDGS Dryer Stack

     1,3-butadiene
1,3-butadiene, 2-methyl-
    1,3-pentadiene
    1-2-propadiene
    1-4-pentadiene
       1-decene
     1-dodecene
      1-heptene
       1-hexene
1 -methy-2-cyclopropene
       1-nonene
       1-octene
     1-undecene
     2-butanone
      2-butenal
2-furancarboxaldehyde
     2-heptenal
  2-m ethyl-1 -pentene
  2-methyl-2-propenal
  2-methyl-butanal
   2-methyl-furan
  2-methypropenal
   2-pentyl-furan
   2-propen-l-ol
     2-propenal
  3-methyl-butanal
  6-heptenoic acid
    acetaldehyde
   benzaldehyde
      ethanol
       furan
      hexanal
   Nitro-methane
      nonanal
      propene
                                                                        55

-------
 Chemical Detected         Chemical Tentatively Identified

              Plant Location: Distillation Dryer Stack

     Methanol                    1 butanol 3-methyl
      Ethanol                  1 butanol 3-methyl, aceta
  Carbonyl Sulfide               1-butanol, 3methyl- (S)
   Formaldehyde               1-butanol, 3methyl- aceta
   Acetaldehyde                       butane
MEK/Butyraldehydes              butane, 2, 2-dimethyl
  m,p-Tolualdehyde               butane, 2, 3-dimethyl
                                   butane, 2-methyl
                                 cyclopentane, methyl-
                                       ethanol
                                     ethyl acetate
                                       heptane
                                       hexane
                                   hexane 2-methyl
                                   hexane, 3-methyl
                                       pentane
                                   pentane, 2 methyl
                                  2-methyl-1 -pentene
                                 2-methyl-2-propenal


 Chemical Detected         Chemical Tentatively Identified

              Plant Location: Fermetation Scrubber

     Methanol                    1 butanol 3-methyl
      Ethanol                     1 butanol 2-methyl
  Carbonyl Sulfide                1 butanol 2-methyl (s)
   Formaldehyde               1-butanol, 3methyl- aceta
   Acetaldehyde                    1,3-pentadiene
  Hydrogen Sulfide                     1-propanol
  Dimethyl Sulfide                1-propanol, 2-methyl
                                     acetaldehyde
                                   dimethyl sulfide
                                       ethanol
                                     ethyl acetate
                                     formic acid
                                       pentane
                                    propanoic acid
                                                                     56

-------
Appendix C  Ethanol and Water Mixtures







      When water and ethanol form a mixture, a unique volumetric effect occurs: the




resulting volume is less than the sum of the individual water and ethanol volumes. This




phenomenon of contracting volume is a result of interstitial packing and molecular




interaction (hydrogen bonding) between water and ethanol molecules in solution.




Because the volume of the solution depends on its composition, it is convenient to




discuss volumetric effects of ethanol -water mixtures in terms of partial molar volume.




      The partial molar volume, Vj, is defined as follows:
The equation above can be stated by saying that Vj is the change in total volume per mole




of "i" added, when some amount of "i" is added to the mixture at constant temperature,




pressure and amount of other substances [37]. Using partial molar volumes, the total




volume of a solution can be given by the following equation:
      VT = (dV/dni)Tjpjnj * ni + (3V/dn2)T,p,nj * n2 +• • • + (dV/dnN)T^nj * nN




       The total volume of the solution can be discovered by determining the partial




molar volumes of ethanol and water, as well as the mass fractions of the mixture. Partial




molar volumes of water and ethanol can be found using the equation below [30].
     = (u + oow(dV/dooe)T3p3nj .) Me   &   Fw = (u
In this equation, u refers to the specific volume of the solution, co represents the mass




fraction, M is indicative of molecular weight, and the subscripts "e" and "w" refer to
                                                                            57

-------
water and ethanol, respectively. The densities of 54 different water-ethanol mixtures are




given by Pecar and Dolecek along with their respective mole fractions of ethanol. The




mass fraction of ethanol and its corresponding specific volume are calculated using the




data provided for these different mixtures. Specific volumes are plotted against the mass




fraction of ethanol and the best fit curve is applied to the data-plot by the third degree




polynomial. Then, the derivative of this polynomial is deduced, and the partial molar




volume can be determined. The total volume of solution can then be predicted using the




following equation:




                  VT = (dV/dne)Tjpjnj * ne + (dV/dnw)Tjpjnj * n2





By assuming that 1 mole of solution is present, ne & nw can be set equal to the mole





fractions of ethanol and water, respectively.




       Using the equations above and data provided by Pecar & Dolecek it can be shown




that approximately one mole of ethanol and a relatively small amount of water has a total




volume nearly equal to the molar  volume of ethanol. However, when significant amounts




of both water and ethanol are present in a mixture, the total volume is less than the




individual volumes of ethanol and water standing alone. A table illustrating these




volumetric  effects is provided with a maximum contraction of-3.4% occurring at an




ethanol mole fraction of 0.2745.
                                                                               58

-------
 Appendix D  Comparison of results from the EPI Suite™
calculator and SPARC for Kowfor 5 °C and 25 °C.



      Figure 19 shows a comparison of log Kow results from SPARC at 5 °C and 15 °C,

EPI-Suite™, and experimental data reported by EPI-Suite™. Generally good agreement

was seen among these sources. The SPARC results show more variation with temperature

at higher Kows than for the low values.  Figure 20 shows assumed variability of one-half

log unit in SPARC Kow results on both log-log and linear scales.  Note that as the value of

Kow increases so does the variability on the linear scale.
                3 —i
                2 —
D)
O

ID  1 ~~
"ro
E
"w
LU
                0 —
                        Comparison
                       O  EPI Suite
                       n  SPARC 5 C
                       A  SPARC 25 C
                                                  D
                                     O
                                    D
                               D
                  -10123
                      EPI Suite Reported Experimental Log Kow


Figure 19 Estimates from the EPA EPI Suite calculator, SPARC at 5 °C and 25 °C plotted against
experimental results reported with EPI Suite results.
                                                                      59

-------
 c

 O)
 (D
CO
T3
CD

O)
                                *
                     v/>
                     *
         -202
              Log  Median Value
                                       Vai ration
                                       - Median
                                       • Median - 1/4 log unit
                                       • Median + 1/4 log unit

                                            2000 -
                                             1600
                                             1200
                                             800
                                             400
                                                                 /
                                                        200   400    600   800
                                                           Median Value
                                                                                  1000
Figure 20 Example of variation in SPARC results given an assumed variability (error) of one-half
log unit.  The left hand graph shows results on a log-log scale. The right hand graph shows the same
variation on a linear scale.
                                                                                   60

-------
Appendix  E  SPARC Property Results for 5 °C to 45 °C
                 IP
                 !5
                 -5 100000
                 w
                                      1-Propanol
                             10        20        30        40
                                     Temperature (C)
Figure 21 Solubility of the alcohols found in the wet and dry mill samples. Ethanol and methanol do
                      not appear because their solubility is infinite.
                                 Ethyl Acetate
                                      20         30
                                     Temperature (C)
  Figure 22  Solubility of ethyl acetate and 1,1-diethoxy ethane, compounds found in the wet mill
             sample.  Solubilities of bezene and MTBE are plotted for comparison.
                                                                              61

-------
.g 5E-005 —
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o E
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5 E
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                           0   10  20  30  40  50
                             Temperature (C)
0  10  20  30  40  50
  Temperature (C)
Figure 24 Properties (Henry's Law coefficient, vapor pressure, air phase diffusion coefficient,
octanol/water partition coefficient) for 1-propanol and isobutyl alcohol estimated by the SPARC
calculator.
                                                                                       63

-------
.g     5E-005
t  ^
0  o
o  E
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                                               5E-005 -
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                          0  10  20  30  40  50
                          0  10  20  30  40  50
                          0  10  20  30  40  50
                          0  10  20  30  40  50
  1000
   100
    10
     1
   0.1

   0.2
  0.16
  0.12
  0.08
  0.04
     0

3E-005

2E-005

1E-005

     0

    50
    40
    30
    20
    10
     0
                          0  10  20  30  40  50
                           Temperature (C)
                                                        0   10 20  30  40  50
                                                        0   10 20  30  40  50
                                                        0   10 20  30  40  50
                                                        0   10 20  30  40  50
                                            0   10  20  30  40  50
                                              Temperature (C)
Figure 25 Properties (Henry's Law coefficient, vapor pressure, air phase diffusion coefficient,
octanol/water partition coefficient) for 2-methyl 1-butane and 3-methyl 1-butane estimated by the
SPARC calculator.
                                                                                     64

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                                     0.001


                                    0.0008
CD
'o
>t ^
CD °
o E
O co~  0.0006


ro     0.0004


y> "ro  0.0002
                              CD
                             I
Ethyl
                                CD

                                CO

                                CD 1?
                                O
                                Q.
                                cc

               0   10  20  30  40  50


        1000  -g


         100  -=

                                       0.'
                                       °-2
                              «o|  0.12


                              - g I 0-08
                                w
                                i
                                b
                              CD
                            CD 'O

                              CD
         0.04

            0




      3E-005



      2E-005



      1E-005
                              Q
                                  ,_  
-------
                           .5j      0.002
                           £  0s 0.0016
                           o  E
                           Oc^-  0.0012
                           ro  _  0.0008
                           w  15  0.0004
                                         1,1-Diethoxyethane
                             
                             CD
Q. 1 -=
cc
> =
n 1




U. I | i | i | i | i |
0 10 20 30 40 50
E 0-16 —
w CD -^
 CD _
> o 6 —
oO
c c 4 —
co o
ni 2 —
0 ro
n n











                                         0   10  20 30  40  50
                                           Temperature (C)
Figure 27  Properties (Henry's Law coefficient, vapor pressure, air phase diffusion coefficient,
octanol/water partition coefficient) for 1,1-diethoxyethane estimated by the SPARC calculator.
                                                                                       66

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                                                                MTBE
•5 °-01 ~n
1 0s 0.008 —
o E
O ^ 0.006 —
5 E
cc _ 0.004 —
w ^ o.002 —
c o
CD U
i— 1^1 i^_wi iw
0.01 —,
^^ 0 008 _I
^^^^^^^^^^^^ 	
0.006 —

0.004 —
0.002 —
~
' I ' I ' I ' I ' I 0 —
\v\ 1 I—/ l__




^
_^^^
^^^^^^
II 1 1 1 1 1 1 II
X 0 10 20 30 40 50 0 10 20 30 40 50
1000 -g
w 100 -i
w ^-. =
CD t =
(to 10 -=
I — =
Q_ 1 -=
CD E
n -i
U. 1
1000 -g
^******~~ 100 -I

z
10 -g
1 _I
=
n 1
| i | i | i | i | U. I
_
— — •






1 1 1 1 1 1 1 1 1 1
0 10 20 30 40 50 0 10 20 30 40 50
1 °'2 "I
(DIE °'16 —
W  CD
> O
o O 100 —
TO §
"G £ 50 —
O t
TO
0. 0

200 — |
V —
150 —
	
100 —
_
50 —
—

' I I I I I 0 —






^^
^^^^^^^^^^^^^^^

1 1 1 1 1 1 1 1 1 1
                          0   10  20  30  40  50
                            Temperature (C)
0  10  20  30  40  50
  Temperature (C)
Figure 28  Properties (Henry's Law coefficient, vapor pressure, air phase diffusion coefficient,
octanol/water partition coefficient) for benzene and methyl tert-butyl ether (MTBE) estimated by the
SPARC calculator.
                                                                                     67

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